National Emission Standards for Hazardous Air Pollutants for Chemical Manufacturing Area Sources, 56008-56056 [E9-25576]
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Federal Register / Vol. 74, No. 208 / Thursday, October 29, 2009 / Rules and Regulations
ENVIRONMENTAL PROTECTION
AGENCY
40 CFR Part 63
[EPA–HQ–OAR–2008–0334; FRL–8972–6]
RIN 2060–AM19
National Emission Standards for
Hazardous Air Pollutants for Chemical
Manufacturing Area Sources
Environmental Protection
Agency (EPA).
ACTION: Final rule.
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AGENCY:
SUMMARY: EPA is issuing national
emission standards for the control of
hazardous air pollutants for nine area
source categories in the chemical
manufacturing sector: Agricultural
Chemicals and Pesticides
Manufacturing, Cyclic Crude and
Intermediate Production, Industrial
Inorganic Chemical Manufacturing,
Industrial Organic Chemical
Manufacturing, Inorganic Pigments
Manufacturing, Miscellaneous Organic
Chemical Manufacturing, Plastic
Materials and Resins Manufacturing,
Pharmaceutical Production, and
Synthetic Rubber Manufacturing. The
standards and associated requirements
for the nine area source categories are
combined in one subpart. This final rule
establishes emission standards in the
form of management practices for each
chemical manufacturing process unit as
well as emission limits for certain
subcategories of process vents and
storage tanks. The rule also establishes
management practices and other
emission reduction requirements for
subcategories of wastewater systems and
heat exchange systems.
DATES: This final rule is effective on
October 29, 2009.
ADDRESSES: EPA has established a
docket for this action under Docket ID
No. EPA–HQ–OAR–2008–0334. All
documents in the docket are listed in
the https://www.regulations.gov index.
Although listed in the index, some
information is not publicly available,
e.g., confidential business information
or other information whose disclosure is
restricted by statute. Certain other
material, such as copyrighted material,
is not placed on the Internet and will be
publicly available only in hard copy
form. Publicly available docket
materials are available either
electronically through https://
www.regulations.gov or in hard copy at
the EPA Docket Center, Public Reading
Room, EPA West, Room 3334, 1301
Constitution Ave., NW., Washington,
DC. The Public Reading Room is open
from 8:30 a.m. to 4:30 p.m., Monday
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through Friday, excluding legal
holidays. The telephone number for the
Public Reading Room is (202) 566–1744,
and the telephone number for the Air
Docket is (202) 566–1742.
FOR FURTHER INFORMATION CONTACT: Mr.
Randy McDonald, Coatings and
Chemicals Group (E143–01), Sector
Policies and Programs Division, Office
of Air Quality Planning and Standards,
Environmental Protection Agency,
Research Triangle Park, North Carolina
27711, telephone number: (919) 541–
5402; fax number: (919) 541–0246; email address: mcdonald.randy@epa.gov.
SUPPLEMENTARY INFORMATION: Outline.
The information in this preamble is
organized as follows:
I. General Information
A. Does this action apply to me?
B. Where can I get a copy of this
document?
C. Judicial Review
II. Background Information for this Final
Rule
III. Summary of Major Changes Since
Proposal
A. Applicability
B. Emission Standards
C. Initial Compliance
D. Monitoring, Recordkeeping, and
Reporting
E. Startup, Shutdown, and Malfunction
(SSM)
F. Title V
IV. Summary of Final Rule
A. Applicability
B. Compliance Dates
C. Standards
D. Initial Compliance Requirements
E. Continuous Compliance Requirements
F. Notifications, Recordkeeping, and
Reporting Requirements
V. Summary of Comments and Responses
A. Applicability
B. Compliance Dates
C. Standards
D. Initial Compliance Demonstrations
E. Monitoring Requirements
F. Recordkeeping and Reporting
G. Requirements During Periods of Startup,
Shutdown, and Malfunction (SSM)
H. Title V Permitting
VI. Impacts of Final Area Source Standards
A. What are the air impacts?
B. What are the cost impacts?
C. What are the economic impacts?
D. What are the non-air health,
environmental, and energy impacts?
VII. Statutory and Executive Order Reviews
A. Executive Order 12866: Regulatory
Planning and Review
B. Paperwork Reduction Act
C. Regulatory Flexibility Act
D. Unfunded Mandates Reform Act
E. Executive Order 13132: Federalism
F. Executive Order 13175: Consultation
and Coordination With Indian Tribal
Governments
G. Executive Order 13045: Protection of
Children From Environmental Health
Risks and Safety Risks
H. Executive Order 13211: Actions
Concerning Regulations That
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Significantly Affect Energy Supply,
Distribution, or Use
I. National Technology Transfer and
Advancement Act
J. Executive Order 12898: Federal Actions
to Address Environmental Justice in
Minority Populations and Low-Income
Populations
K. Congressional Review Act
I. General Information
A. Does this action apply to me?
The regulated categories and entities
potentially affected by this action are
shown in the table below. This final rule
applies to each chemical manufacturing
process unit (CMPU) that uses as
feedstocks,1 generates as byproducts, or
produces as products any of the
following 15 hazardous air pollutants
(HAP): 1,3-butadiene; 1,3dichloropropene; acetaldehyde;
chloroform; ethylene dichloride;
methylene chloride; hexachlorobenzene;
hydrazine; quinoline (i.e., ‘‘chemical
manufacturing organic urban HAP’’ or
‘‘Table 12 organic HAP’’); or compounds
of arsenic, cadmium, chromium, lead,
manganese, or nickel (i.e., ‘‘chemical
manufacturing metal urban HAP’’ or
‘‘Table 1 metal HAP’’). Consistent with
the proposed rule, the standards do not
apply to hydrogen halide and halogen
HAP (i.e., hydrogen chloride, chlorine,
and hydrogen fluoride) at affected
sources, except when these HAP are
generated in combustion-based emission
control devices that are used to meet the
proposed standards for organic HAP on
Table 1.3 The affected source for this
rule is the facility-wide collection of
CMPUs that use, generate, or produce
one or more of the Table 1 HAP and the
wastewater systems and heat exchange
systems associated with the CMPUs that
use Table 1 HAP. A CMPU includes all
process equipment and activities
involved in the production of a material
described by North American Industry
Classification System (NAICS) Code
325.4 If a CMPU uses, generates, or
1 Feedstocks are reactants, solvents, or any other
additives to the process.
2 ‘‘Table 1’’ refers to Table 1 in the final rule.
3 Collectively, the Table 1 organic and metal HAP
are referred to as the ‘‘chemical manufacturing
urban HAP’’ or ‘‘Table 1 HAP.’’
4 The CMPU is defined by a facility’s production
of materials described by NAICS code 325. A
facility producing such a material (or family of
materials) may use more than one train or series of
equipment to make it. All equipment (i.e., unit
operation) used to produce a specific product (as
well as all the vents and activities associated with
making this product) are considered to be part of
a single CMPU for purposes of this rule. For
example, facility X makes a pharmaceutical product
that requires the use of methylene chloride as a
solvent. The product is produced in any of three
different size reactors, depending on the quantity
needed or equipment availability. All of the
reactors; other process equipment (e.g., for
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produces one of the chemical
manufacturing organic urban HAP listed
above, then the standards apply to all
listed Clean Air Act (CAA) section
112(b) organic HAP emitted from that
Industry category
CMPU. Similarly, if a CMPU uses,
generates, or produces one of the
chemical manufacturing metal urban
HAP listed above, then the standards
NAICS code1
Chemical Manufacturing
56009
apply to all listed CAA section 112(b)
metal HAP emitted from that CMPU.
The regulated categories and entities
potentially affected by this action
include:
Examples of regulated entities
325
Chemical manufacturing area sources that use as feedstock, generate as byproduct, or produce as
product, any of the HAP subject to this subpart except for: (1) Processes classified in NAICS
Code 325222, 325314, or 325413; (2) processes subject to standards for other listed area source
categories 2 in NAICS 325; (3) certain fabricating operations; (4) manufacture of photographic film,
paper, and plate where material is coated or contains chemicals (but the manufacture of the photographic chemicals is regulated); and (5) manufacture of radioactive elements or isotopes, radium chloride, radium luminous compounds, strontium, and uranium.
1 North
American Industry Classification System.
source categories in NAICS 325 for which other area source standards apply are: Acrylic Fibers/Modacrylic Fibers Production, Chemical
Preparation, Carbon Black, Chemical Manufacturing: Chromium Compounds, Polyvinyl Chloride and Copolymers Production, Paint and Allied
Coatings, and Mercury Cell Chlor-Alkali Manufacturing.
2 The
Area sources in NAICS 325 not
specifically identified in the chart above
may also be affected by this action. To
determine whether your chemical
manufacturing area source is regulated
by this action, you should examine the
applicability criteria in 40 CFR 63.11494
of subpart VVVVVV (National Emission
Standards for Hazardous Air Pollutants
for Chemical Manufacturing Area
Sources). For additional information
about applicability provisions, see
sections III.A, IV.A, and V.A of this
preamble. If you have any questions
regarding the applicability of this action
to a particular entity, consult either the
air permit authority for the entity or
your EPA regional representative as
listed in 40 CFR 63.13 of subpart A
(General Provisions).
B. Where can I get a copy of this
document?
In addition to being available in the
docket, an electronic copy of this final
action will also be available on the
Worldwide Web (WWW) through the
Technology Transfer Network (TTN).
Following signature, a copy of this final
action will be posted on the TTN’s
policy and guidance page for newly
proposed or promulgated rules at the
following address: https://www.epa.gov/
ttn/oarpg/. The TTN provides
information and technology exchange in
various areas of air pollution control.
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C. Judicial Review
rule may not be challenged separately in
any civil or criminal proceedings
brought by EPA to enforce these
requirements.
Section 307(d)(7)(B) of the CAA
further provides that ‘‘[o]nly an
objection to a rule or procedure which
was raised with reasonable specificity
during the period for public comment
(including any public hearing) may be
raised during judicial review.’’ This
section also provides a mechanism for
EPA to convene a proceeding for
reconsideration, ‘‘[i]f the person raising
an objection can demonstrate to EPA
that it was impracticable to raise such
objection within [the period for public
comment] or if the grounds for such
objection arose after the period for
public comment (but within the time
specified for judicial review) and if such
objection is of central relevance to the
outcome of this rule.’’ Any person
seeking to make such a demonstration to
us should submit a Petition for
Reconsideration to the Office of the
Administrator, U.S. EPA, Room 3000,
Ariel Rios Building, 1200 Pennsylvania
Ave., NW., Washington, DC 20460, with
a copy to both the person listed in the
preceding FOR FURTHER INFORMATION
CONTACT section, and the Associate
General Counsel for the Air and
Radiation Law Office, Office of General
Counsel (Mail Code 2344A), U.S. EPA,
1200 Pennsylvania Ave., NW.,
Washington, DC 20460.
Under section 307(b)(1) of the CAA,
judicial review of this final rule is
available only by filing a petition for
review in the United States Court of
Appeals for the District of Columbia
Circuit by December 28, 2009. Under
section 307(b)(2) of the CAA, the
requirements established by this final
II. Background Information for This
Final Rule
separation, drying, etc.); connecting piping and
related pumps, valves, etc.; storage tanks; transfer
operations; surge control vessels; bottoms receivers;
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Section 112(d) of the CAA requires
EPA to establish national emission
standards for hazardous air pollutants
(NESHAP) for both major and area
sources of HAP that are listed for
regulation under CAA section 112(c). A
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major source is any stationary source
that emits or has the potential to emit
10 tons per year (tpy) or more of any
single HAP or 25 tpy or more of any
combination of HAP. An area source is
a stationary source that is not a major
source.
Section 112(k)(3)(B) of the CAA calls
for EPA to identify at least 30 HAP
which, as the result of emissions from
area sources, pose the greatest threat to
public health in the largest number of
urban areas. EPA implemented this
provision in 1999 in the Integrated
Urban Air Toxics Strategy, (64 FR
38715, July 19, 1999) (Strategy).
Specifically, in the Strategy, EPA
identified 30 HAP that pose the greatest
potential health threat in urban areas,
and these HAP are referred to as the ‘‘30
urban HAP.’’ Section 112(c)(3) of the
CAA requires EPA to list sufficient
categories or subcategories of area
sources to ensure that area sources
representing 90 percent of the emissions
of the 30 urban HAP are subject to
regulation. We selected the nine
chemical manufacturing area source
categories based on these requirements.
A primary goal of the Strategy is to
achieve a 75 percent reduction in cancer
incidence attributable to HAP emitted
from stationary sources.
Under CAA section 112(d)(5), EPA
may elect to promulgate standards or
requirements for area sources ‘‘which
provide for the use of generally
available control technologies or
management practices (GACT) by such
sources to reduce emissions of
hazardous air pollutants.’’ Additional
information on GACT is found in the
Senate report on the legislation (Senate
Report Number 101–228, December 20,
1989), which describes GACT as:
and other activities (e.g., routine cleaning) are part
of a single CMPU.
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* * * methods, practices, and techniques
which are commercially available and
appropriate for application by the sources in
the category considering economic impacts
and the technical capabilities of the firms to
operate and maintain the emissions control
systems.
Consistent with the legislative history,
we can consider costs and economic
impacts in determining GACT, which is
particularly important when developing
regulations for source categories that
have many small businesses.
Determining what constitutes GACT
involves considering the control
technologies and management practices
that are generally available to the area
sources in the source category. We also
consider the standards applicable to
major sources in the same industrial
sector to determine if the control
technologies and management practices
are transferable and generally available
to area sources. In appropriate
circumstances, we may also consider
technologies and practices at area and
major sources in similar categories to
determine whether such technologies
and practices could be considered
generally available for the area source
category at issue. Finally, as we have
already noted, in determining GACT for
a particular area source category, we
consider the costs and economic
impacts of available control
technologies and management practices
on that category.
We are issuing these national
emission standards in response to a
court-ordered deadline that requires
EPA to issue standards for nine source
categories listed pursuant to CAA
section 112(c)(3) and (k)(3)(B) by
October 16, 2009 (Sierra Club v.
Johnson, no. 01–1537, D.D.C., March
2006).
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III. Summary of Major Changes Since
Proposal
A. Applicability
In the proposed rule, we proposed
that the affected source include the
entire facility if the facility emitted any
of the chemical manufacturing urban
HAP. Specifically, under the proposal,
all process vents, storage tanks, transfer
operations, wastewater systems, and
cooling towers at the facility would be
subject to the standards if any emissions
source at the facility emitted one of the
chemical manufacturing urban HAP. In
response to comments, we narrowed the
scope of applicability of this final rule,
and we made several changes to clarify
the applicability provisions. The most
significant change is that only CMPU
that emit one or more of the 15 chemical
manufacturing urban HAP and the
wastewater systems and heat exchange
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systems associated with those CMPUs
are subject to the rule. A CMPU
includes all process equipment and
activities involved in the production of
a material (or family of materials)
described by NAICS code 325.
Additionally, a CMPU includes each
surge control vessel, bottoms receiver,
pump, compressor, agitator, pressure
relief device, sampling connection
system, open-ended valve or line, valve,
connector, storage tank, transfer rack,
and instrumentation system associated
with the production of a subject NAICS
325 material. The final rule provides
that a CMPU consists of one or more
processing steps used in the production
of the subject NAICS 325 material.
The final rule further specifies that
each CMPU within an affected source
that emits one of the chemical
manufacturing urban HAP is subject
only to requirements that apply to the
same type of HAP that triggered
applicability, not requirements for all
types of HAP. For example, a CMPU
that uses only chemical manufacturing
organic urban HAP is required to
control all CAA section 112(b) organic
HAP. Similarly, a CMPU that uses only
chemical manufacturing metal urban
HAP is required to control all CAA
section 112(b) metal HAP. For the
purposes of this provision, hydrazine is
considered to be an organic HAP.
In response to comments, we are
clarifying that the rule does not extend
to structural items (e.g., piping) and
items that exist as ‘‘articles’’ as defined
in 40 CFR 372.3, and are used under
normal conditions, because these items
do not emit any HAP, including the
chemical manufacturing urban HAP.5
B. Emission Standards
1. Management Practices
EPA proposed management practices
for a number of emission points,
including for process vents (batch,
continuous, and metal HAP); storage
tanks; transfer operations; and
equipment leaks. The proposed
management practices for process vents
included covering all process tanks and
mixing vessels during operation;
maintaining covers in the closed
position on all openings and access
points in other process vessels;
conducting quarterly inspections to
check for leaks from the process vessels
and determining the integrity of the
5 ‘‘Article’’ means a manufactured item: ‘‘(1)
Which is formed to a specific shape or design
during manufacture; (2) which has end use
functions dependent in whole or in part upon its
shape or design during end use; and (3) which does
not release a toxic chemical under normal
conditions of processing or use of that item at the
facility or establishment.’’ 40 CFR 372.3.
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process vessels and ensuring covers are
being used; and repairing leaks within
15 days. EPA proposed these
management practice requirements for
all affected sources. For storage tanks,
EPA proposed GACT as management
practices consisting of quarterly
inspections for leaks, minimizing and
promptly cleaning up spills, and
ensuring all openings and access points
are closed for all storage tanks. For
transfer operations, EPA proposed to
minimize emissions using management
practices, such as minimizing spills,
cleaning up spills promptly, covering
open containers when not in use, and
minimizing discharges to open waste
collection systems.
In the final rule, the separate
proposed management practices for
process vents, storage tanks, transfer
operations, and equipment leaks were
consolidated and simplified into one
comprehensive set of management
practices that are applicable to each
CMPU. The comprehensive
management practices in the final rule
include requirements to equip each
process vessel with a cover or lid that
must be in place at all times when the
vessel contains HAP, except for material
addition and sampling. The
management practices also include
sensory-based inspections of process
vessels and equipment in each CMPU.
Changes to management practices
specific to small heat exchange systems
are described in section III.B.2.f of this
preamble.
2. Emission Limits and Emission
Control Requirements
a. Continuous Process Vents and Batch
Process Vents
For continuous process vents with a
total resource effectiveness (TRE) index
of 1 or less, EPA proposed management
practices and 95 percent emission
reduction of organic HAP emissions.
After consideration of the public
comments, we are finalizing
management practices and the 95
percent emission reduction requirement
for organic HAP emissions from
continuous process vents. Based on
public comments, the final rule includes
a definition of continuous process vent
that is based on the process vent
definition in 40 CFR part 63, subpart F
of the Hazardous Organics NESHAP
(HON). In addition, the final rule
includes a mass emission threshold of
0.1 pound per hour (lb/hr) or less, below
which the TRE index calculation is not
required.
For facilities with batch process vents,
EPA proposed management practices
and a 90 percent organic HAP emission
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reduction if the collective uncontrolled
total organic HAP emissions from the
sum of all batch process vents within
the affected facility was 19,000 pounds
per year (lbs/yr) or greater. The final
rule requires management practices and
85 percent control (90 percent for new
sources) if the total organic uncontrolled
HAP emissions from batch process vents
within a CMPU are 10,000 lbs/yr or
greater. We established the control
efficiency of 85 percent as GACT for
existing area sources based on
additional information provided by
commenters. Under the final rule,
emissions from any batch process vents
may be estimated based on process
knowledge, engineering assessment,
and/or test data. The proposed
requirement to use the calculation
methodology in 40 CFR 63.1257(d)(2)(i)
for certain types of emission episodes is
not required, but it is authorized under
the final rule. The final rule also
includes an expanded definition of
batch process vent that includes
examples of batch process vents and
lists types of equipment and gas streams
that are not batch process vents.
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b. Metal HAP Process Vents
EPA proposed management practices
and 95 percent metal HAP emission
reduction if the collective uncontrolled
total metal HAP emissions from the sum
of all metal HAP process vents was
greater than 400 lbs/yr on a facility-wide
basis. In addition to the 400 lbs/yr level,
EPA co-proposed a metal HAP threshold
level of 100 lbs/yr on a facility-wide
basis, and asked for public comment on
the appropriate threshold to use for
purposes of subcategorizing metal HAP
process vents based on the factors
discussed in the proposed rule. For
metal HAP process vents with total
uncontrolled metal HAP emissions less
than the threshold, management
practices would be required to reduce
HAP emissions. After considering
public comments, the final rule requires
management practices and 95 percent
reduction in metal HAP emissions from
each CMPU with uncontrolled metal
HAP process vent emissions of 400 lbs/
yr or greater.
c. Storage Tanks
The proposed rule cross-referenced
the thresholds for control, as well as the
standards and compliance procedures in
40 CFR part 60, subpart Kb. The final
rule replaces the references to subpart
Kb with references to the standards and
compliance procedures in 40 CFR part
63, subparts SS and WW and by directly
specifying the applicable thresholds for
control in Table 5 to the final rule. The
capacity and maximum true vapor
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pressure thresholds for control in the
final rule are the same as at proposal,
but the final rule specifies that the
maximum true vapor pressure (MTVP)
threshold is to be based on the organic
HAP content of the stored liquid, not
the volatile organic liquid (VOL) content
as specified in subpart Kb. As in other
NESHAP, we intended to require MTVP
determinations based on the organic
HAP content in the stored liquid, but we
inadvertently neglected to override the
reference to VOL in the MTVP
definition in subpart Kb. The standards
and compliance procedures are
essentially the same as at proposal, but
the final rule references standards and
compliance procedures in 40 CFR part
63 (Subparts SS and WW, and the
General Provisions, Subpart A). The
final rule also includes a vapor
balancing compliance alternative that
provides at least equivalent levels of
HAP emission reductions as the GACT
requirements that we are finalizing.
Based on public comments, we have
determined that GACT for storage tanks
that vent to a control device includes
alternative procedures during periods of
planned routine maintenance of the
control device. Therefore, the final rule
specifies that no material may be added
to the storage tank during periods of
planned routine maintenance, and
periods of planned routine maintenance
may not exceed 240 hours per year (hrs/
yr).
Surge control vessels and bottoms
receivers were included in the proposed
definition of storage tank because we
proposed that these types of vessels
would be subject to the same standards
as storage tanks. Surge control vessels
and bottoms receivers remain subject to
the storage tank standards in the final
rule. However, based on public
comments, we removed surge control
vessels and bottoms receivers from the
definition of storage tank, and instead
explicitly specify in section 63.11496(h)
of the final rule that the storage tank
standards apply to surge control vessels
and bottoms receivers that meet the
applicability criteria for storage tanks
set forth in Table 5 of the final rule. All
storage tanks that store liquid
containing organic HAP and are part of
a CMPU subject to the final rule are
subject to the management practice
requirements. In addition, the definition
of storage tank in the final rule is
changed to make the definition
consistent with definitions in other
NESHAP such as the Miscellaneous
Organic NESHAP (MON), HON, and
Pharmaceutical maximum achievable
control technology (MACT) standards
by excluding wastewater storage tanks
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and tanks storing liquid containing
organic HAP only as impurities.
d. Wastewater
EPA proposed to subcategorize
wastewater streams based on the size of
the wastewater stream and determined
that large wastewater streams were
those with partially soluble HAP
(PSHAP) concentrations of 10,000 parts
per million by weight (ppmw) or
greater. For wastewater streams with
PSHAP concentrations of less than
10,000 ppmw discharge, we proposed as
GACT to send the wastewater stream to
an onsite or offsite wastewater treatment
process, and, for wastewater streams
containing PSHAP concentrations of
10,000 ppmw or greater, we proposed as
GACT use of gravity separation or other
techniques to separate organic and
water layers and to send the water layer
to a wastewater treatment process. We
proposed that the organic layer must be
recovered and reused in a process, used
as a fuel, or disposed of as hazardous
waste.
Based on comments, we are revising
our subcategorization determination to
account for wastewater streams with
PSHAP concentrations of 10,000 ppmw
or greater that do not have a separate
organic layer. The separation techniques
that we established as GACT for larger
wastewater streams will not work for
wastewater streams that contain only a
water phase. For this reason, we are also
now considering the type of stream in
our subcategorization determination to
account for the wastewater streams that
do not separate at PSHAP
concentrations of 10,000 ppmw. In the
final rule, the larger wastewater stream
subcategory is defined as those
wastewater streams with PSHAP
concentrations of 10,000 ppmw or
greater that also have a separate organic
layer.
As stated above, the proposed GACT
requirement for a wastewater stream
that contains PSHAP concentrations of
10,000 ppmw or greater was to separate
the stream into the organic and aqueous
phase and treat them according to the
requirements in the proposed standards.
The final rule retains these provisions
for the newly defined large wastewater
systems subcategory and also provides
an alternative compliance option to
hard-pipe the total stream to a
combustion unit or other onsite
hazardous waste treatment facility (or to
a tank from which it is collected and
shipped offsite). This alternative
provides at least equivalent levels of
HAP emission reductions as the
emission control requirements
contained in this proposed rule. We are
also finalizing the proposed requirement
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for single phase wastewater streams and
the aqueous phase for two phase
streams that requires the wastewater
streams be sent to a wastewater
treatment process.
Based on public comments, we also
revised the definition of wastewater
stream to be consistent with MON and
HON wastewater stream definitions.
e. Transfer Operations
EPA proposed that management
practices to minimize evaporation losses
and use of submerged loading were
GACT for transfer operations. After
considering public comments on the
transfer operations requirements, we
have replaced in some cases and revised
in others the management practices for
transfer operations and are
promulgating a comprehensive
management practice requirement (see
discussion in section III.B.1 of this
preamble), which includes inspection of
transfer operations. In addition to the
management practices, we have
determined that GACT for most material
transfers is the use of submerged
loading or bottom loading. In response
to public comments, we have added an
alternative compliance option to route
emissions to a fuel gas system or process
in accordance with 40 CFR part 63,
subpart SS. This alternative provides at
least equivalent levels of HAP emission
reductions as the GACT requirements
that we are finalizing.
Based on public comments, we have
also determined that submerged or
bottom loading is neither general
industry practice nor GACT for the
transfer of reactive and resinous
materials because sources do not
currently employ submerged or bottom
loading for these materials due to
operational issues. Therefore, the final
rule defines reactive and resinous
materials and requires sources to
include in the initial Notifications of
Compliance Status a list of any
materials that meet these definitions.
Source must also keep records of the use
of these materials and report in the
semiannual compliance report the use
of any additional resinous or reactive
materials occurring during the reporting
period. Reactive materials are defined in
the final rule as energetics, organic
peroxides, and other unstable chemicals
such as chemicals that react violently
with water and chemicals that
vigorously polymerize, decompose,
condense, or become self-reactive under
conditions of pressure or temperature.
Resinous materials are defined in the
final rule as viscous, high-boiling point
material resembling pitch or tar that
sticks to or hardens in the fill pipe
under normal transfer conditions.
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f. Heat Exchange Systems
The proposed rule used the term
‘‘cooling tower’’ systems; however, we
intended to regulate ‘‘heat exchange’’
systems as is consistent with the HON.
We also intended to include ‘‘oncethrough’’ systems as part of the affected
source. Therefore, the final rule uses the
term ‘‘heat exchange system’’ in place of
the proposed term ‘‘cooling tower
system.’’ The final rule also includes a
definition of ‘‘heat exchange system’’
that is consistent with the definition in
40 CFR 63.101 of the HON and clearly
specifies that once-through systems are
included.
After considering public comments,
we have retained the proposed
inspection and leak repair requirements
for small heat exchange systems and
monitoring and leak repair requirements
for large heat exchange systems as the
GACT requirements in the final rule.
The proposed rule also required
compliance with 40 CFR 63.104(a), and
several commenters did not understand
what that requirement meant. To
address the confusion caused by the
proposed rule, we clarified in the final
rule that heat exchange systems meeting
the conditions set forth in 40 CFR
63.104(a) are not subject to the
inspection or monitoring requirements
contained in the final rule, as that is
what we intended when we proposed
the rule.
As a compliance alternative to the
requirement to perform repairs after an
inspection of a small heat exchange
system reveals indications of a potential
leak into cooling water, the final rule
also allows the owner or operator to
demonstrate that the HAP concentration
in the cooling water does not constitute
a leak, as defined in 40 CFR
63.104(b)(6). For both large and small
heat exchange systems, the final rule
also allows compliance with the HON
heat exchange system requirements in
40 CFR 63.104(b) or (c). For equipment
that meets Current Good Manufacturing
Practice (CGMP) requirements in 21
CFR part 211, the physical integrity of
the reactor may be used as the surrogate
indicator of heat exchange system leaks
under 40 CFR 63.104(c). These
compliance alternatives provide at least
equivalent levels of HAP emission
reductions as the emission control
requirements contained in this final
rule.
g. Equipment Leaks
As discussed in section III.B.1 of this
preamble, the proposed equipment leak
requirements have been incorporated as
part of the management practice
requirements that apply to each CMPU
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subject to the final rule. However,
following review of public comments,
we added an alternative for equipment
leaks in the final rule that allows an
owner or operator to use Method 21 in
lieu of sensory-based leak detection.
Method 21 is at least equivalent to the
leak inspection requirements we are
finalizing in this rule.
h. Overlapping Rules
The final rule specifies that when
equipment at an affected source is
subject to both this rule and the
provisions of another rule, compliance
with the requirements of the other rule
constitutes compliance with this final
rule for the subject equipment if the
owner or operator determines that the
other emission control, monitoring,
recordkeeping, and/or reporting
requirements provide at least equivalent
levels of HAP emission reductions and
compliance assurance as the
requirements in the final rule. For
example, if the control requirements in
the other rule are at least as stringent as
those provided in this rule, but the
monitoring, recordkeeping, or reporting
requirement in the other rule are not as
stringent or comprehensive, the source
may comply with the control
requirements from the other rule, but
must comply with the more stringent
monitoring, recordkeeping, and
reporting requirements in this rule. The
final rule requires a source that is
subject to overlapping standards to
identify in its Notification of
Compliance Status all of the alternative
requirements with which the source
will be complying and provide an
explanation of why the selected
requirement is more stringent than this
rule. The final rule also states that
sources are responsible for making
accurate determinations concerning the
more stringent standard and
noncompliance with this rule is not
excused if it is later determined that the
source was in error in its initial
notification of compliance and, as a
result, is violating this rule. Compliance
with this rule is the responsibility of the
affected source regardless of any
notification of compliance.
C. Initial Compliance
For some control devices, the
proposed rule allowed initial
compliance to be demonstrated using
either design evaluations or
performance tests, but performance tests
were required for certain other control
devices. In response to comments, the
final rule allows design evaluations as
an alternative to performance tests for
all control devices.
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To clarify the initial compliance
requirements for batch process vents
and continuous process vents, some of
the language from 40 CFR part 63,
subpart FFFF that was referenced in
Table 2 to the proposed rule has been
written directly into 40 CFR 63.11496(g)
of the final rule.
D. Monitoring, Recordkeeping, and
Reporting
The proposed rule referenced parts of
the General Provisions as well as
subparts SS, FFFF, and NNNNNN in 40
CFR part 63 for all control device
monitoring requirements. With two
exceptions, these monitoring
requirements are retained in the final
rule. One change in the final rule is that
pH may be measured once per day
rather than continuously for any
halogen scrubber. The second change
from proposal is that Table 9 to the final
rule specifies that 40 CFR 63.8(a)(2)
does not apply to affected sources under
this rule. We made this change so that
EPA Performance Specification 17 (PS–
17) and EPA Quality Assurance
Procedure 4, when finalized, will not
apply to affected sources under this
rule.
In addition to monitoring
requirements, the proposed rule
referenced recordkeeping requirements
in several other rules. To clarify these
requirements, 40 CFR 63.11501(c) of the
final rule lists all of the recordkeeping
requirements and references the specific
section in each rule that requires it. The
notification and reporting requirements
have also been revised in the final rule.
For example, additional notification
requirements have been incorporated
into the final rule for certain transfer
operations and overlapping rules as
discussed above.
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E. Startup, Shutdown, and Malfunction
(SSM)
During the comment period of the
proposed rule, the United States Court
of Appeals for the District of Columbia
Circuit vacated two provisions in EPA’s
CAA Section 112 regulations governing
the emissions of HAP during periods of
startup, shutdown, and malfunction
(SSM). Sierra Club v. EPA, 551 F.3d
1019 (D.C. Cir. 2008). Specifically, the
Court vacated 40 CFR 63.6(f)(1) and 40
CFR 63.6(h)(1), that are part of a
regulation, commonly referred to as the
‘‘General Provisions Rule,’’ that EPA
promulgated under section 112 of the
CAA. When incorporated into CAA
Section 112(d) regulations for specific
source categories, these two provisions
exempt sources from the requirement to
comply with the otherwise applicable
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CAA section 112(d) emission standard
during periods of SSM.
Industry intervenors appealed the
December 2008 Sierra Club decision by
filing petitions for rehearing. On July 30,
2009, the District of Columbia Circuit
denied these petitions. On August 5,
2009, EPA filed a motion seeking a 60day stay of the mandate. On August 6,
2009, industry intervenors filed a
motion to stay the mandate pending
their appeal of the decision to the
United States Supreme Court. The Court
recently denied industry intervenors’
motion to stay the mandate and granted
EPA’s motion, directing the Clerk of the
Court not to issue the mandate prior to
October 6, 2009. Until the District of
Columbia Circuit issues the mandate
effectuating the vacatur, 40 CFR
63.6(f)(1) and (h)(1) remain in effect.
The proposed rule included a
reference to 40 CFR 63.6(f)(1) and (h)(1).
In light of Sierra Club v. EPA, we
revised Table 9, which addresses the
applicability of the Part 63 General
Provisions to the source categories at
issue in this rule, to state that 40 CFR
63.6(f)(1) and (h)(1) do not apply. As
such, the final emission standards
summarized in section IV of this
preamble apply at all times. As noted in
section IV of this preamble, we are
setting a separate emission standard for
the nine source categories at issue here
that applies to continuous process vents
during periods of startup and shutdown,
and that standard is 85 percent control,
instead of the 95 percent control
required at all other times. We are
establishing a separate emission
standard for these periods because they
are characterized by activities such as
the filling, emptying, and inerting of
vessels, which generally result in
significantly different emissions than
normal operations. As for batch
processes, startup and shutdown are
part of their normal operations and,
therefore, are already addressed by the
standards. In addition, storage tanks,
heat exchange systems, and transfer
operations do not include startup and
shutdown activities.
We have also added language making
clear that, to the extent this rule
incorporates by reference emission
standards from other CAA section
112(d) rules, and those rules contain an
exemption from the applicable emission
standard during periods of SSM, that
exemption does not apply for purposes
of this rule.
F. Title V
Pursuant to section 502(a) of the CAA,
the Administrator may ‘‘in the
Administrator’s discretion and
consistent with the applicable
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56013
provisions of [the Act], promulgate
regulations to exempt one or more [nonmajor] source categories (in whole or in
part) from the requirements of [title V]
if the Administrator finds that
compliance with such requirements is
impracticable, infeasible, or
unnecessarily burdensome on such
categories. * * *’’ We proposed to
exempt the sources in the chemical
manufacturing area source categories
subject to this rule from compliance
with the requirements of title V. Since
proposal, we have reconsidered the
proposed exemption and determined
that it is not appropriate to finalize the
exemption for certain synthetic area
sources. Specifically, in proposing the
exemption for these categories, we did
not consider the large number of
synthetic area sources that reduced their
HAP emissions to below the major
source thresholds by installing air
pollution control devices. The oversight
occurred because most sources subject
to the other area source rules that
exempted facilities from title V
permitting have very low emissions
before control (and most emit metal
HAP). Conversely, for the chemical
manufacturing area source category, we
estimate 75 facilities are synthetic area
sources for HAP and at least 10 percent
of these facilities have uncontrolled
HAP emissions over 100 tpy. Therefore,
in the final rule, title V permits are
required for area sources in the nine
chemical manufacturing source
categories that are synthetic area sources
by virtue of the fact that they have
reduced their HAP emissions to below
the major source thresholds by
installing air pollution control devices.
We are, however, finalizing the
exemption from the requirements of title
V for those synthetic area sources that
limited their HAP emissions to below
the major source thresholds solely by
complying with operational limits (e.g.,
limiting the hours the facility can
operate) and for natural area sources,
which are sources that neither installed
controls nor took operational limits to
become an area source. The analysis in
the proposed rule finding that
compliance with title V is unnecessarily
burdensome on these source categories
remains accurate for the sources we are
exempting.
Based on our additional review of the
source categories since proposal, we
conclude that exemption for the
synthetic area sources that installed
controls is not appropriate given the
facts associated with these sources as set
forth below, and we do not believe title
V is unnecessarily burdensome on these
area sources. Unlike many other area
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source categories that we have
exempted from title V while
implementing the requirements of CAA
sections 112(c)(3) and 112(k)(3)(B), the
nine chemical manufacturing area
source categories include a large
number of synthetic area sources that
installed air pollution controls to
become area sources. We evaluated
other area source categories and
determined that most sources subject to
the other area source rules that
exempted facilities from title V
permitting have very low emissions
before control. For the chemical
manufacturing area source categories,
we estimate that at least seven of the 47
facilities that are synthetic area sources
for HAP by virtue of installing controls
would have uncontrolled HAP
emissions over 100 tons per year.
Synthetic area sources that installed
controls represent more than 10 percent
of the total number of sources that will
be subject to the final rule. In fact, these
sources are much more like the major
sources of HAP subject to the HON and
the MON. In addition, many of these
sources are located in cities, and often
in close proximity to residential and
commercial centers where large
numbers of people live and work. The
record also indicates that many of these
synthetic area sources have significantly
higher emissions potential when
uncontrolled than the other sources in
the nine chemical manufacturing area
source categories. For example, we have
identified seven facilities that have
uncontrolled emissions that exceed 100
tpy.
For these reasons, we believe that the
additional public participation and
compliance benefits of additional
informational, monitoring, reporting,
certification, and enforcement
requirements that exist in title V should
be the same for a major source that
installed a control device after 1990 to
become an area source as for a source
that is major and installed a control
device to comply with an applicable
major source NESHAP, and thereby
reduced emissions below major source
levels (10 tpy of a single HAP or 25 tpy
of total HAP). Many of the synthetic
area sources that became area sources by
virtue of installing add-on controls are
large facilities with comprehensive
compliance programs in place because
their uncontrolled emissions would far
exceed the major source threshold. We
maintain that requiring additional
public involvement and compliance
assurance requirements through title V
is important to ensure that these sources
are maintaining their emissions at the
area source level and, while there is
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some burden on the affected facilities,
we think that the burden is not
significant because these facilities are
generally larger and more sophisticated
than the natural area sources and
sources that took operational limits to
become area sources.
For these reasons above, we have
decided not to finalize the title V
exemption for these facilities. The final
rule requires title V permits for major
sources of HAP emissions that installed
controls after 1990 to become area
sources of HAP emissions. We estimate
that approximately 150 sources that will
be subject to this rule are required to
have title V permits because of criteria
pollutants and the final rule will require
an additional 47 affected area sources to
obtain title V permits.
We are not requiring title V permits
for sources that reduced their emissions
to area source levels by taking
operational restrictions, such as
restricting hours of operation or
production, or for natural area sources.
We conclude that our analysis in the
proposed rule that title V is
unnecessarily burdensome for sources
in the Chemical Manufacturing source
categories remains accurate for the
sources we are exempting.
IV. Summary of Final Rule
A. Applicability
The final NESHAP applies to each
CMPU that is located at an area source
of HAP emissions that uses as
feedstocks, generates as byproducts, or
produces as products any of the Table
1 HAP, where the Table 1 HAP are
present in the feedstocks or are
generated and present in the process
fluid at concentrations greater than 0.1
percent for carcinogens, as defined by
the Occupational Safety and Health
Administration, and greater than 1.0
percent for noncarcinogens. A CMPU
includes all process equipment, vents,
and activities involved in the
production of a material described by
NAICS code 325, and it consists of one
or more unit operations and all
associated recovery devices. A CMPU
also includes each surge control vessel,
bottoms receiver, pump, compressor,
agitator, pressure relief device or valve,
sampling connection system, openended valve or line, valve, connector,
storage tank, transfer rack, and
instrumentation system associated with
the production of NAICS code 325
materials. An affected source is the
facility-wide collection of all CMPUs
that use, generate, or produce one or
more Table 1 HAP. An affected source
also includes each heat exchange system
and wastewater system that is
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associated with any CMPU that uses,
generates, or produces one or more
Table 1 HAP.
The nine chemical manufacturing
area source categories include
production of most of the materials
classified under NAICS 325. The final
rule specifies applicability based on
CMPUs that are used to produce
chemicals classified under NAICS 325,
except for production of materials in
NAICS 325 that are subject to other area
source standards, as specified in the
rule, see 40 CFR 63.11494(c)(1), and
specific operations that are not
considered to be chemical
manufacturing, such as photographic
paper (NAICS 325992), as described in
40 CFR 63.11494(c)(2) of the final rule.
To be subject to the rule, the CMPU
must use as feedstocks, generate as
byproducts, or produce as products any
of the 15 chemical manufacturing urban
HAP. If the CMPU is subject to the final
rule, the standards apply to all CAA
section 112(b) organic HAP emitted
from the CMPU and all CAA section
112(b) metal HAP emitted from the
CMPU, depending on the type of HAP
that triggers applicability under the rule.
Specifically, a CMPU using only Table
1 organic HAP is required to control all
CAA section 112(b) organic HAP from
the CMPU, a CMPU using only Table 1
metal HAP is required to control all
CAA section 112(b) metal HAP from the
CMPU, and a CMPU using both metal
and organic Table 1 HAP is required to
control all CAA section 112(b) metal
and organic HAP
B. Compliance Dates
All existing area source facilities with
operations subject to this final rule must
comply with the final rule requirements
for their existing operations no later
than October 29, 2012. A new area
source must comply with the final rule
requirements by October 29, 2009 or
upon startup, whichever is later. For the
purposes of determining compliance
with the rule, a new source is a source
that commenced construction or
reconstruction after October 6, 2008.
C. Standards
For each CMPU that is part of an
affected source, the final rule requires
you to implement management practices
that apply to all process equipment and
other equipment (e.g., pumps, valves,
and connectors) in the CMPU. In
addition to the management practices,
the final rule requires compliance with
numerical emission limits and
additional emission control
requirements for certain process vents,
storage tanks, surge control vessels,
bottoms receivers, wastewater systems,
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and heat exchange systems that meet
specified conditions. Management
practice requirements and all numerical
emission limits and other emission
control requirements, except the
emission limit for batch process vents,
are the same at existing and new
sources.
1. Management Practices
Owners and operators of CMPUs
subject to this rule are required to
comply with the following management
practice requirements. All process
vessels must be equipped with a cover
or lid that is in place at all times when
the vessel contains HAP, except for
material addition and sampling.
Transfer of liquids containing chemical
manufacturing organic urban HAP to
tank trucks or railcars must be
conducted using submerged loading or
bottom loading, except for reactive or
resinous materials. You must identify
each reactive or resinous material in
your Notification of Compliance Status
or the semiannual compliance report
that covers the period when the material
is first transferred. You must also
conduct inspections of equipment
within the CMPU quarterly to
demonstrate compliance with the above
management practices and confirm that
all CMPU are sound and free of leaks.
Any leaks must be repaired within 15
days of finding the leak or you must
document the reason for the delay. In
addition, you must keep records of the
inspection dates, inspection results, and
the dates of equipment repairs.
Owners or operators of small heat
exchange systems that are part of a
CMPU subject to this subpart with a
cooling water flow rate of less than
8,000 gallons per minute (gal/min) and
that do not meet the criteria in 40 CFR
63.104(a) are required to develop a heat
exchange system inspection plan that
describes the inspections that will be
performed to identify hydrocarbons in
the cooling water. The inspections must
be conducted quarterly and may include
a number of sensory inspection options
for determining indications of a leak,
such as visible floating hydrocarbon,
hydrocarbon odor, discolored water, or
chemical addition rates. You must
either perform repairs to eliminate
indications of a leak or take samples and
determine there is no leak (as defined in
40 CFR 63.104(b)(6)). Repairs must be
completed within 45 days after the
inspection during which you observe
indications of a leak, or you must
document the reason for the delay. In
addition, you must keep records of the
heat exchange system inspection dates,
inspection results, and the dates of leak
repairs.
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As an alternative to the management
practice requirements for small heat
exchange systems, the final rule allows
compliance with the requirements for
large heat exchange systems with flow
rates of 8,000 gal/min or greater (i.e., the
HON heat exchange system
requirements in 40 CFR 63.104(b) or
(c)).
2. Standards for Batch Process Vents
Owners and operators of a CMPU
with collective uncontrolled organic
HAP emissions greater than or equal to
10,000 lbs/yr from all batch process
vents associated with an affected CMPU
must meet emission limits for the
organic HAP emissions. Examples of
batch process vents include, but are not
limited to, vents on reactors, filters,
centrifuges, condensers used for product
recovery, and process tanks. These vents
include intermittent emissions from
continuous operations as well as
emissions from batch operations.
For an existing source, one control
option is to reduce the collective
uncontrolled organic HAP emissions
from the CMPU by at least 85 percent
by venting emissions from a sufficient
number of vents through one or more
closed vent system to any combination
of control devices (excluding a flare).
Alternatively, you may route
uncontrolled organic HAP emissions
from one or more batch process vents
within the CMPU through one or more
closed vent systems and meet an outlet
concentration limit of 20 parts per
million by volume (ppmv) (as total
organic carbon or total organic HAP) or
through a closed vent system to a flare,
and comply with the 85 percent
reduction for the remaining vents in the
CMPU. For a new source, the
requirements are the same as for an
existing source, except the required
reduction is 90 percent instead of 85
percent.
When halogenated organic HAP
compounds from batch process vents
are controlled by combustion, you must
also reduce the hydrogen halide and
halogen HAP generated in the
combustion device by at least 95
percent, to no more than 0.45 kilograms
per hour (kg/hr), or to no more than 20
ppmv. As an alternative to postcombustion halogen control, you may
instead reduce the halogen atom mass
emissions prior to the combustion
device to no more than 0.45 kg/hr or 20
ppmv.
3. Standards for Continuous Process
Vents
We are finalizing the proposed GACT
requirements for organic HAP emissions
from each continuous process vent with
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56015
a TRE index value less than or equal to
1.0. Specifically, organic HAP emissions
from each continuous process vent with
a TRE index value less than or equal to
1.0 must meet any one of several
emission control alternatives. One
option is to reduce the organic HAP
emissions by at least 95 percent by
routing through a closed vent system to
one or more control devices.
Alternatively, you may route the
emissions to a flare, or you may meet
the concentration option described
above for batch process vents. Because
a continuous process vent is determined
after the last recovery device, another
option is to use a recovery device from
which the vent stream is determined to
have a TRE greater than 1.0. In addition,
we are establishing a requirement to
reduce the organic HAP emissions from
continuous process vents with a TRE
less than 1.0 by at least 85 percent
during periods of startup and shutdown.
Halogenated organic emissions from
continuous process vents are subject to
the same requirements described above
for halogenated organic HAP emissions
from batch process vents.
4. Standards for Metal HAP Process
Vents
Owners and operators are required to
reduce metal HAP emissions by at least
95 percent from each CMPU with
uncontrolled metal HAP emissions of
400 lbs/yr or more. The metal HAP
process vent emissions must be routed
through a closed-vent system to a
control device.
5. Standards for Storage Tanks, Surge
Control Vessels, and Bottoms Receivers
We are finalizing the proposed
emission controls for emissions from
storage tanks, surge control vessels, and
bottoms receivers that have (1) a
capacity of 40,000 gallons or greater
with vapor pressure of total organic
HAP of 5.2 kilopascals (kPa) or greater
and less than 76.6 kPa or (2) a capacity
of 20,000 gallons or greater and less
than 40,000 gallons with vapor pressure
of total organic HAP of 27.6 kPa or
greater and less than 76.6 kPa. Control
options in the final rule include: (1) Use
of an internal or external floating roof;
(2) venting through a closed vent system
to a control device that reduces organic
HAP emissions by at least 95 percent;
(3) vapor balancing to the tank truck or
railcar from which the tank is filled; (4)
routing to a flare; or (5) routing to a fuel
gas system or process. Storage tanks,
surge control vessels, and bottoms
receivers with capacity of 20,000 gallons
or greater with vapor pressure of total
organic HAP of 76.6 kPa or greater must
be controlled using any of the above
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options except a floating roof. Storage
tanks, surge control vessels, or bottoms
receivers with a vent stream that
contains halogenated compounds and
that is controlled by combustion must
also meet the same requirements
described above for halogenated batch
process vents.
6. Standards for Wastewater Systems
All wastewater discarded from a
CMPU subject to the rule must be
treated. In addition, each process
wastewater stream and each
maintenance wastewater stream in
which the total PSHAP concentration is
10,000 ppmw or greater, and which
contains both an organic and an
aqueous phase, must be decanted or
separated by other techniques.
Alternatively, wastewater streams that
meet these conditions may be hard
piped to onsite treatment as hazardous
waste or hard piped to a collection tank
or other vessel and shipped offsite for
any of the same types of treatment. If the
wastewater is separated into organic and
aqueous layers, the organic material
must be recycled to a process, used as
fuel, or disposed of as hazardous waste.
The separated aqueous phase, like other
process wastewater and maintenance
wastewater that does not separate into
an organic and an aqueous phase, must
receive some type of treatment, either
onsite or offsite, as described above.
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7. Standards for Heat Exchange Systems
Owners or operators of heat exchange
systems with cooling water flow rate of
8,000 gal/min or greater must develop
and operate in accordance with a
monitoring plan that documents the
procedures to be used to detect leaks of
process fluids into cooling water. The
plan must require monitoring of one or
more surrogate indicators or monitoring
of one or more process parameters or
other conditions that indicate a leak.
You must conduct the monitoring at
least quarterly. Leaks must be repaired
within 45 calendar days after detection
unless specified conditions for delay of
repair are met. You must keep records
of leaks detected by methods described
in your monitoring plan or by other
methods, and you must keep records of
the dates of repairs. A compliance
alternative has been incorporated into
the final rule that allows compliance
with the HON heat exchange system
requirements in 40 CFR 63.104(b). This
alternative provides at least equivalent
levels of HAP emission reductions as
the standards that we are finalizing
today.
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D. Initial Compliance Requirements
To demonstrate initial compliance
with the management practices in the
final rule, owners and operators of
affected new and existing sources must
certify that they have implemented all
required management practices by the
compliance date. To demonstrate initial
compliance with the emissions control
requirements, by the compliance date,
the source must install and have
operational, any required add on control
equipment and/or have implemented
any design requirements necessary to
comply with the applicable standard.
For batch process vents and metal
HAP process vents, owners and
operators must either calculate
uncontrolled emissions or demonstrate
that organic HAP usage is below 10,000
lb/yr or metal HAP usage is below 400
lb/yr. The final rule specifies that HAP
emissions or usage may be determined
based on process knowledge,
engineering assessments, or test data.
For continuous process vents with an
organic HAP emission rate greater than
0.1 lb/hr, owners and operators must
determine the TRE index value. For
wastewater streams, owners and
operators must determine if the PSHAP
concentration exceeds 10,000 ppmw
and contains separate aqueous and
organic layers. All wastewater stream
characterization determinations may be
based on process knowledge,
engineering assessments, or test data.
To demonstrate initial compliance
with a percent reduction or outlet
concentration emission limit in this
final rule, owners and operators must
conduct either a performance test or
design evaluation. Limits for operating
parameters that will be monitored to
demonstrate ongoing compliance must
be established during the performance
test or design evaluation.
E. Continuous Compliance
Requirements
Quarterly inspections are required to
demonstrate compliance with the
management practice requirements and
the standards for large heat exchange
systems. Storage tanks equipped with
floating roofs are also subject to periodic
inspections and, for external floating
roofs, seal gap measurements. Control
device operating parameters must be
continuously monitored to demonstrate
ongoing compliance with percent
reduction or outlet concentration
emission limits, and the continuous
presence of a pilot flame must be
verified in flares. Closed vent systems
that convey emissions to a control
device must be monitored using Method
21 or by audible, visual, or olfactory
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(AVO) techniques, depending on the
construction material and the source of
the emissions.
F. Notification, Recordkeeping, and
Reporting Requirements
The owner or operator of a new or
existing affected source is required to
comply with certain requirements of the
General Provisions to part 63 (40 CFR
part 63, subpart A), which are identified
in Table 9 of the final rule. Each facility
is required to submit an Initial
Notification and a Notification of
Compliance Status according to the
requirements in 40 CFR 63.9 of the
General Provisions and 40 CFR
63.11501 of the final rule. Among other
things, the owner or operator must
submit a compliance report for each
semiannual reporting period during
which a deviation occurred, a leak was
not repaired within the specified time
period, or a process change occurred
that affected a previous compliance
determination or resulted in a new
compliance determination, including
changes in the method of compliance.
V. Summary of Comments and
Responses
We received a total of 35 comments
on the proposed rule from industry
representatives, trade associations, State
and Federal agencies, industry
consultants, one environmental group,
and the general public during the public
comment period. In addition, two
speakers provided testimony at a public
hearing. Sections V.A through V.H of
this preamble summarize the significant
comments and explain our response.
Other comments addressed minor
clarifications to this rule or other issues
that we did not consider to be
significant; these comments and our
responses to them are provided in the
Response to Comments Document.
A. Applicability
Comment: Several commenters
requested that EPA establish one or
more de minimis applicability
thresholds below which area sources
that process or emit small amounts of
urban HAP would be exempt from the
rule. For example, some commenters
requested a more comprehensive
version of the proposed concentration
thresholds of 0.1 and 1.0 percent urban
HAP in feedstocks and products that
would also apply to fuels, by-products,
co-products, intermediates, HAP
generated in the process, and/or
catalysts. Other commenters requested a
mass-based HAP usage or processing
threshold (e.g., 2 megagrams per year or
25,000 lbs/yr), actual or uncontrolled
HAP emissions thresholds between 50
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lbs/yr and 6.25 tpy, a threshold based
on the quantity of HAP stored onsite
(consistent with the criteria that are
used to determine Superfund
Amendments and Reauthorization Act
311/312 Tier 2 reporting thresholds), or
a combination of thresholds.
Two commenters argued that EPA has
legal authority to set de minimis
applicability thresholds. One
commenter noted that the courts have
determined that EPA has the authority
to establish de minimis thresholds
where the application of the statutory
requirements would be of trivial or no
value environmentally (see Alabama
Power Co. v. Costle, 636 F 2d 323.360–
61; D.C. Cir. 1979). Another commenter
noted that none of the provisions in the
CAA related to EPA’s obligation to
regulate area sources expressly prohibits
EPA from using thresholds to define the
applicability of GACT standards, and
they do not implicitly mandate that EPA
must regulate every HAP emission from
an area source.
Furthermore, one commenter noted
that the proposed rule already includes
de minimis thresholds (the 0.1 percent
and 1.0 percent urban HAP
concentrations in feedstocks and
products), and previous rules have
included de minimis thresholds.
Response: Regulation of the nine
chemical manufacturing area source
categories is necessary for the Agency to
meet the requirements of CAA sections
112(c)(3) and 112(k)(3)(B) to regulate
area source categories representing 90
percent of the emissions of the 30 urban
HAP. We listed the nine chemical
manufacturing area source categories
because they emit urban HAP and these
categories were necessary to satisfy our
requirement to regulate area sources
representing 90 percent of the area
source emissions of 15 of the 30 urban
HAP. Area sources are, by definition,
smaller sources and we recognize that
the nine area source categories at issue
are comprised of a large number of
relatively small facilities. But we note
that, although area sources individually
may emit relatively low amounts of
HAP, collectively, the level of emissions
is significant.
As discussed above and in the
preamble to the proposed rule, the
Agency determined that it was
necessary to regulate these nine area
source categories to fulfill the mandate
of CAA sections 112(c)(3) and
112(k)(3)(B) to regulate area sources
accounting for 90 percent of the
emissions of the urban HAP. In listing
the nine chemical manufacturing area
source categories at issue, the Agency
did not condition the listing of any of
the categories based on a de minimis
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level of emissions of the 15 chemical
manufacturing urban HAP, beyond the
feedstock and product limitations
discussed below and in the proposed
rule. We are, therefore, appropriately
issuing emission standards that regulate
the emissions of the 15 chemical
manufacturing urban HAP.
One commenter noted that EPA has
included de minimis concentrations of
urban HAP in feedstocks and products
for purposes of determining
applicability. In the proposed rule,
feedstocks and products were defined as
materials that contain the Table 1 HAP
in concentrations greater than 0.1
percent for carcinogens or greater than
1.0 percent for noncarcinogens. As we
have pointed out in several other area
source rulemakings, the CAA section
112(k) inventory was primarily based on
the 1990 Toxics Release Inventory (TRI),
and that is the case for the chemical
manufacturing area source categories as
well. The reporting requirements for the
TRI do not include de minimis
concentrations of toxic chemicals in
mixtures, as reflected in the above
concentration levels; therefore, the CAA
section 112(k) inventory would not have
included emissions from operations
involving chemicals below these
concentration levels. See 40 CFR 372.38,
Toxic Chemical Release Reporting:
Community Right-To-Know (Reporting
Requirements). Accordingly, the
percentages noted above define the
scope of the listed source category; they
are not exemptions. We received no
adverse comment on this issue, and we
are finalizing the Table 1 HAP
thresholds for feedstocks and products
in this rule.
We have reviewed the listing decision
for the nine chemical manufacturing
area source categories and have not
identified any information suggesting
that small sources were not included in
our listing decision. As such, we do not
believe we can satisfy our requirement
to regulate sources representing 90
percent of the emissions of the chemical
manufacturing urban HAP unless we
subject all sources that emit those HAP
to regulation in this rule.
Comment: Many commenters stated
that applicability of the affected source
should be limited to individual
emission points, individual process
units, or the group of process units that
involve urban HAP, not all chemical
manufacturing operations, as was
proposed. According to the commenters,
this change is needed in order to
alleviate burden and establish a costeffective rule, particularly for specialty
batch manufacturers that may operate
processes that use an urban HAP
infrequently. Commenters stated that
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EPA is not required to regulate HAP
other than the 15 chemical
manufacturing urban HAP needed to
meet the 90 percent threshold. One
commenter disagreed with EPA’s basis
for establishing the two batch process
vent subcategories where EPA
concluded that emissions > 19,000 lbs/
yr represents solvent based, high
production volume processes with
concentrated emission streams. The
commenter stated that this is only valid
when applied to individual processes,
but invalid when applied to entire sites.
Another commenter stated that specialty
chemical manufacturers would be
disproportionately impacted by the
proposed rule because of frequent
variations and changes in product lines
along with the unique aspects of batch
processing. This commenter stated that
specialty chemical producers will have
to use thermal oxidizers with halogen
controls, not condensers as EPA
assumed, if all chemical manufacturing
operations are covered. Commenters
noted that costs to characterize
wastewater streams that contain no
urban HAP would be significant if all
chemical manufacturing operations are
covered. One commenter also expressed
concern that a facility-wide grouping of
operations is subject to various
interpretations, which could lead to
inconsistent implementation among the
nine industry sectors covered by the
rule. On the other hand, several
commenters suggested that applicability
be based on the familiar concept of
‘‘chemical manufacturing process units’’
as in other rules. Also, several
commenters noted that a primary
concern is that the proposed rule would
require compliance facility-wide upon
startup of any individual process that
involves an urban HAP and that their
concerns would be minimized, if not
eliminated, if the affected source were
based on process units that involve
urban HAP rather than all chemical
manufacturing operations.
Response: In the preamble to the
proposed rule we explained the
Agency’s authority to regulate all HAP,
not only urban HAP, for those area
source categories needed to achieve the
90 percent requirement in CAA section
112(c)(3). See 73 FR 58358. In the
proposal, we explained that we were
applying the standards to the entire
facility and all HAP because the
management practice requirements are
equally effective for all HAP and there
is little, if any, additional cost for
implementing the management practices
for all emission sources. In addition,
where add-on controls are required,
demonstrating compliance for total HAP
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is less burdensome than demonstrating
compliance for speciated HAP and that
the controls are equally effective at
reducing non-urban HAP emissions. We
also explained that it was our
understanding that process vents could
be ducted together easily so that the cost
for controlling HAP emissions from all
process vents would not greatly increase
if the rule so applied. We also assumed
when proposing the rule that facilities
in these categories generally have only
one or two processes and that the
processes are in close proximity to one
another and that facilities are not
changing products or processes on a
regular basis.
Commenters contend that many of our
assumptions were in error and that if we
based rule applicability on a CMPU
basis instead of a facility wide basis the
cost of compliance with the rule and
many of their concerns would be
addressed. As discussed below, based
on the commenters’ suggestion and an
evaluation of the industry and costs
associated with the proposed rule, we
have in the final rule defined the
affected source as the CMPUs that emit
the Table 1 HAP and the heat exchange
systems and wastewater systems
associated with those CMPUs instead of
requiring compliance for the entire
facility if one process contains Table 1
HAP. As discussed in more detail
below, we believe that most of our
assumptions at proposal remain
accurate because of this change.
In addition, as we stated in the
proposal, we continue to believe that we
have the authority to address all CAA
section 112(b) organic and metal HAP
for those CMPUs subject to this final
rule. Commenters argue that EPA is not
legally required to address all HAP, but
they do not state that the Agency has
exceeded its discretion in doing so. For
the reasons set forth in the proposal, we
appropriately exercised our discretion
to regulate the HAP at issue in this final
rule. Moreover, the commenter does not
refute that the management practices
and emission limits are equally effective
at removing non-urban metal and
organic HAP, and that demonstrating
compliance for total HAP is less
burdensome than demonstrating
compliance for speciated HAP for those
sources required to install add-on
controls. For these reasons, the final
rule requires area sources to control all
112(b) organic HAP from a CMPU that
emits a Table 1 organic HAP and control
all 112(b) metal HAP from a CMPU that
emits Table 1 metal HAP, as well as the
heat exchange systems and wastewater
systems associated with those CMPUs.
At proposal we estimated four
facilities would have uncontrolled batch
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process vent emissions greater than
19,000 lbs/yr, we assumed condensers
could be used to control the emissions,
and we estimated the total annual
control cost would be $0.1 million/yr.
We did not consider costs for facilities
that are currently controlled to levels
less than the proposed 90 percent level.
After reevaluating the data, we estimate
that 19 facilities have uncontrolled
emissions greater than 19,000 lbs/yr,
including the four uncontrolled
facilities from the proposed analysis and
another four facilities with control
levels greater than 90 percent. If we had
accounted for facilities with low current
control levels, assumed centralized
thermal oxidizers would be needed, and
assumed considerably more duct work
and related manifolding equipment was
needed to connect numerous vents from
several processes rather than only one
or two processes, then the costs would
be at least $2.1 million/yr, and the costeffectiveness would be at least $17,000/
ton of HAP controlled.
Because of our misunderstanding of
the sources’ configuration, we
significantly underestimated the costs of
compliance with the proposed rule
when we defined the affected source as
the entire facility if Table 1 HAP was
emitted from any process. As stated
above, we are revising the rule to
require compliance only by CMPUs that
emit one of the Table 1 HAP and heat
exchange systems and wastewater
systems associated with those CMPUs.
Under the new construct, the cost and
technological assumptions we made in
the proposal are correct because the
process vents of a CMPU are most likely
to be located in the same building or
otherwise in close proximity. In
addition, estimating HAP in process
vents and wastewater on a process basis
is more consistent with normal
operating practices for batch processes,
and the owner or operator can estimate
annual emissions by tracking the
number of batches.
With this change, we are addressing
the concern raised by some commenters
that for complex facilities (according to
a commenter the number of processes
can exceed 100) costs may be significant
for ducting all batch vents to a central
control device. The change will also
limit applicability such that the
commenters’ concern that the proposed
rule would require compliance facilitywide upon startup of any individual
process that involves an urban HAP will
be eliminated. The Agency was mindful
of the concern that requiring facilitywide compliance for each new process
using a Table 1 HAP could affect a
source’s willingness to experiment with
new products containing a Table 1 HAP.
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In addition, the costs to comply with
such a rule would be significant and
sources would not know whether new
product lines would be profitable before
being developed or whether the
attempts to develop new products
would be successful. Under the final
rule, facilities using, producing, or
generating a Table 1 HAP in a CMPU
will only have to comply with the rule
for that specific CMPU.
The change in scope of the affected
source in the final rule from the entire
facility to the CMPUs that emit Table 1
HAP is necessary because of our
incorrect assumptions at proposal, as
explained above. The actual costs and
environmental benefits for the final rule
will be similar to what was projected in
the proposed rule. The rule will regulate
the same number of facilities, the rule
will require add-on controls for
approximately the same number of units
that we estimated at the time of
proposal, and the rule will achieve
comparable reductions of HAP and
particulate matter (PM) emissions.
Although commenters agreed that
EPA has the authority to regulate nonurban HAP, they suggest that the
Agency only regulate the Table 1 HAP
to reduce the burden and costs of
compliance for some area sources. We
believe we have addressed these
concerns by redefining the affected
source to be on a CMPU basis. If the
CMPU uses, generates, or produces one
of the chemical manufacturing organic
urban HAP, then the standards apply to
all CAA section 112(b) organic HAP in
the affected CMPU. Similarly, if the
CMPU uses, generates, or produces one
of the chemical manufacturing metal
urban HAP, then the standards apply to
all CAA section 112(b) metal HAP in the
process units and the associated vents.
We continue to believe that the costs of
controlling all organic or metal HAP, as
applicable, are reasonable. We find here,
as we explained at proposal, that the
management practices and control
requirements in this rule that reduce
urban organic HAP and urban metal
HAP from the affected sources are
equally affective at reducing all CAA
section 112(b) organic HAP or metal
HAP, respectively.
Comment: Several commenters
suggested exempting biological products
(NAICS 325414), tall oil recovery
systems, and carbon monoxide so that
the area source rule is consistent with
the MON. One commenter requested
that the rule explicitly state whether or
not it applies to ethanol production
facilities.
Response: We have not exempted the
cited processes, including industrial
ethanol production, because they are
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included in the scope of the nine listed
area source categories (NAICS 325).
However, the rule does not apply to
beverage alcohol production, which is
in NAICS 312.
Comment: Several commenters
requested that facilities not be required
to consider the presence of urban metal
HAP in catalysts when determining
applicability of the rule because the
catalysts remain unchanged in the
process equipment for significant
periods of time, and their use results in
little, if any, emissions. One commenter
observed that, for catalysts, the potential
for emissions is only from their
production and recycling, not their use
in fixed beds.
Other commenters requested
exemptions for other forms of metals
(e.g., in nutrients for biological
processes and metals in piping).
Response: We are concerned only
with metal HAP emissions. Metal HAP
in structures and metal HAP existing as
articles (as defined in 40 CFR 372.3),
where no metal HAP is released to the
atmosphere, are not covered by this
rule. However, if the use of catalysts in
the processes results in Table 1 metal
HAP emissions from the CMPU, then
the CMPU is subject to the applicable
standards for the affected CMPU. If the
commenters’ assessment of the level of
emissions is accurate, management
practices would likely apply in these
cases because the sources would likely
not fall within the subcategory for
which add-on emission controls are
required.
B. Compliance Dates
Comment: Several commenters
requested adequate compliance time for
existing sources that do not become
subject to the rule until a change
introduces urban HAP for the first time
after promulgation of the final rule or
the initial compliance date. The
commenters indicated that such a
situation would occur if a facility (1)
adds a new process, with or without
new equipment, that introduces an
urban HAP, or (2) makes a process
change that introduces an urban HAP
(perhaps unexpectedly as an impurity in
a feedstock or generated as a byproduct).
Several commenters also requested
adequate compliance time for new
sources.
Response: The rule has a compliance
period of 3 years for existing sources as
authorized in the Part 63 General
Provisions and section 112(i)(3) of the
CAA. New processes at an existing
source, whether for a new process unit
or to expand an existing process unit,
would become part of the existing
source. If an existing source starts using
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a Table 1 HAP after the compliance date
for existing sources has passed, the
affected CMPU must comply with the
standards at the time the new process
begins. New sources must be in
compliance upon startup or the date of
publication of the final rule in the
Federal Register, whichever is later.
C. Standards
1. General Issues
Comment: One commenter stated that,
while the CAA gives the Agency the
authority to issue GACT standards
under section 112(d)(5) for area sources,
EPA’s decision to issue GACT standards
instead of MACT standards is only valid
if the Agency provides a rational
explanation to support the decision. The
commenter further stated that EPA
provided no explanation for its decision
to issue GACT standards instead of
MACT standards and that this alone
makes the Agency’s decision arbitrary
and capricious. The commenter also
maintains that the Agency evaluated
proposed GACT measures by
considering only cost-effectiveness. The
commenter states that the Agency
rejected on cost-effectiveness grounds
the control options for the following
emission sources: continuous process
vents with a TRE greater than 1; batch
process vents for facilities emitting less
than 19,000 lbs/yr of organic HAP
emissions; metal HAP process vents for
facilities emitting less than 100 lbs/yr;
cooling tower systems with cooling
water flow rates less than 8,000 gal/min;
equipment leaks; and transfer
operations. The commenter maintains
that the statute does not direct EPA to
set standards based on costeffectiveness, and that the Agency
cannot and does not argue that the
control measures that were rejected are
not appropriate for application by
chemical manufacturing plants. The
commenter also argues that the Agency
does not claim that the economic
impacts are too great, explain how
profitable the plants are, or how
economically significant the controls
would be on the sources if required in
this rule. The commenter maintains that
EPA based its decision only on the
Agency’s views on cost-effectiveness
and that EPA’s views on this issue are
not relevant under CAA section
112(d)(5) and, therefore, the standards
are unlawful.
Response: As the commenter
recognizes, in CAA section 112(d)(5),
Congress gave EPA explicit authority to
issue alternative emission standards for
area sources. Specifically, CAA section
112(d)(5), which is entitled ‘‘Alternative
standard for area sources,’’ provides:
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With respect only to categories and
subcategories of area sources listed pursuant
to subsection (c) of this section, the
Administrator may, in lieu of the authorities
provided in paragraph (2) and subsection (f)
of this section, elect to promulgate standards
or requirements applicable to sources in such
categories or subcategories which provide for
the use of generally available control
technologies or management practices by
such sources to reduce emissions of
hazardous air pollutants.
See CAA section 112(d)(5) (Emphasis
added).
There are two critical aspects to CAA
section 112(d)(5). First, CAA section
112(d)(5) applies only to those
categories and subcategories of area
sources listed pursuant to CAA section
112(c). The commenter does not dispute
that EPA listed the nine area source
categories noted above pursuant to CAA
section 112(c)(3). Second, CAA section
112(d)(5) provides that, for area sources
listed pursuant to CAA section 112(c),
EPA ‘‘may, in lieu of ’’ the authorities
provided in CAA section 112(d)(2) and
112(f), elect to promulgate standards
pursuant to CAA section 112(d)(5). CAA
Section 112(d)(2) provides that emission
standards established under that
provision ‘‘require the maximum degree
of reduction in emissions’’ of HAP (also
known as MACT). CAA section
112(d)(3), in turn, defines what
constitutes the ‘‘maximum degree of
reduction in emissions’’ for new and
existing sources. See CAA section
112(d)(3).6 Webster’s dictionary defines
the phrase ‘‘in lieu of ’’ to mean ‘‘in the
place of ’’ or ‘‘instead of.’’ See Webster’s
II New Riverside University (1994).
Thus, CAA section 112(d)(5) authorizes
EPA to promulgate standards under
CAA section 112(d)(5) that provide for
the use of GACT, instead of issuing
MACT standards pursuant to CAA
section 112(d)(2) and (d)(3). The statute
does not set any condition precedent for
issuing standards under CAA section
112(d)(5) other than that the area source
category or subcategory at issue must be
6 Specifically, CAA section 112(d)(3) sets the
minimum degree of emission reduction that MACT
standards must achieve, which is known as the
MACT floor. For new sources, the degree of
emission reduction shall not be less stringent than
the emission control that is achieved in practice by
the best controlled similar source, and for existing
sources, the degree of emission reduction shall not
be less stringent than the average emission
limitation achieved by the best performing 12
percent of the existing sources for which the
Administrator has emissions information. CAA
Section 112(d)(2) directs EPA to consider whether
more stringent emission reductions (so called
beyond-the-floor limits) are technologically
achievable considering, among other things, the
cost of achieving the emission reduction.
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one that EPA listed pursuant to CAA
section 112(c), which is the case here.7
The commenter argues that EPA must
provide a rationale for issuing GACT
standards under CAA section 112(d)(5),
instead of MACT standards. The
commenter is incorrect, however. Had
Congress intended that EPA first
conduct a MACT analysis for each area
source category, and only if cost or some
other reason made applying the MACT
standard inappropriate for the category,
would EPA be able to issue a standard
under CAA section 112(d)(5), Congress
would have stated so expressly in CAA
section 112(d)(5). Congress did not
require EPA to conduct any MACT
analysis, floor analysis, or beyond-thefloor analysis, before the Agency could
issue a CAA section 112(d)(5) standard.
Rather, Congress authorized EPA to
issue GACT standards for area source
categories listed under CAA section
112(c), and that is precisely what EPA
has done in this rulemaking.
Although EPA has no obligation to
justify why it is issuing a GACT
standard for an area source category as
opposed to a MACT standard, we did
explain at proposal that being able to
consider costs and economic impacts is
important when establishing standards
for categories like these with many
small sources. Furthermore, EPA must
set a GACT standard that is consistent
with the requirements of CAA section
112(d)(5) and have a reasoned basis for
its GACT determination. As explained
in the proposed rule and below, in
determining what constitutes GACT for
a particular area source category, EPA
evaluates the control technologies and
management practices that reduce HAP
emissions that are generally available
for the area source category. See 73 FR
58354. The legislative history
supporting CAA section 112(d)(5)
provides that EPA may consider costs in
determining what constitutes GACT for
the area source category.8 EPA cannot
consider cost in setting MACT floors,
7 CAA Section 112(d)(5) also references CAA
section 112(f). See CAA section 112(f)(5) (entitled
‘‘Area Sources’’ and providing that EPA is not
required to conduct a review or promulgate
standards under CAA section 112(f) for any area
source category or subcategory listed pursuant to
CAA section 112(c)(3), and for which an emission
standard is issued pursuant to CAA section
112(d)(5)).
8 Additional information on the definition of
‘‘generally available control technology or
management practices’’ (GACT) is found in the
Senate report on the 1990 amendments to the CAA
(S. Rep. No. 101–228, 101st Cong. 1st session. 171–
172). That report states that GACT is to encompass:
* * * methods, practices and techniques which
are commercially available and appropriate for
application by the sources in the category
considering economic impacts and the technical
capabilities of the firms to operate and maintain the
emissions control systems.
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pursuant to CAA section 112(d)(3).
Congress plainly recognized that area
sources differ from major sources,
which is why Congress permitted EPA
to consider costs in setting GACT
standards for area sources under CAA
section 112(d)(5), but did not permit
that consideration in setting MACT
floors for major sources. This important
dichotomy between CAA section
112(d)(3) and CAA section 112(d)(5)
provides further evidence that Congress
sought to do precisely what the title of
CAA section 112(d)(5) states—provide
EPA the authority to issue ‘‘[a]lternative
standards for area sources.’’
Notwithstanding the commenter’s
claim, EPA properly issued standards
for the area source categories at issue
here under CAA section 112(d)(5), and
cost-effectiveness was not the only
consideration in setting the standards.
As stated in the preamble to the
proposed rule:
Determining what constitutes GACT
involves considering the control technologies
and management practices that are generally
available to the area sources in the source
category. We also consider the standards
applicable to major sources in the same
industrial sector to determine if the control
technologies and management practices are
transferable and generally available to area
sources. In appropriate circumstances, we
may also consider technologies and practices
at area and major sources in similar
categories to determine whether such
technologies and practices could be
considered generally available for the area
source category at issue. Finally, as noted
above, in determining GACT for a particular
area source category, we consider the costs
and economic impacts of available control
technologies and management practices on
that category.
73 FR 58354, October 6, 2008.
As the commenter noted, EPA
proposed emission standards for eight
identified emission sources at chemical
manufacturing area sources: Continuous
process vents; batch process vents;
metal HAP process vents; storage tanks;
cooling tower systems; equipment leaks;
transfer operations; and wastewater
systems. We also proposed to
subcategorize continuous process vents,
batch process vents, metal HAP process
vents, storage tanks, cooling tower
systems, and wastewater systems based
on variations of the size and type of the
facility or the affected operation. We
reviewed the GACT applied at area
sources in the chemical manufacturing
source categories at issue for each of the
emission sources covered in the
proposed rule. In determining what was
generally available, we first considered
what was generally available for each
category or subcategory of emission
source based on what was being applied
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at facilities or for emissions sources of
a similar size and/or type of facility or
emission source. For example, for
continuous process vents, we
considered what controls and
management practices were in place for
units with a TRE greater than 1 and
what controls and management
practices were in place for units with a
TRE less than 1. For batch process
vents, we considered what controls and
management practices were in place at
facilities that emitted more than 19,000
lbs/yr of organic HAP emissions and
what controls and management
practices were in place at facilities that
emitted less than 19,000 lbs/yr of
organic HAP emissions. We also
considered the control technologies and
management practices employed by
chemical manufacturing area sources
already subject to standards, by facilities
in other areas source categories, and by
chemical manufacturing major sources.
73 FR 58366.
After determining what controls and
management practices were generally
available to the emission sources in the
nine source categories at issue, we
considered the costs and economic
impacts associated with requiring the
various controls and management
practices before determining what
constituted GACT for each emission
source. The Agency specifically
considered the cost-effectiveness of the
different control technologies and
management practices on the categories
and subcategories of emission sources as
a means of evaluating the costs of those
emission standards. EPA evaluated the
controls and management practices that
were generally available and, in certain
circumstances, determined that GACT
was not add-on controls because the
cost-effectiveness of such controls
would not have been reasonable if
applied to all facilities or emission
sources in a given category or
subcategory.
Contrary to the commenter’s
assertions, the Agency’s consideration
of cost-effectiveness in establishing
GACT and the Agency’s views on what
is a cost-effective requirement under
CAA section 112(d)(5) are relevant. The
United States Court of Appeals for the
District of Columbia Circuit has stated
that cost-effectiveness is a reasonable
measure of cost as long as the statute
does not mandate a specific method of
determining cost. See Husqvarna AB v.
EPA, 349 U.S. App. D.C. 118, 254 F.3d
195, 201 (D.C. Cir. 2001) (Finding EPA’s
decision to consider costs on a per ton
of emissions removed basis reasonable
because CAA section 213 did not
mandate a specific method of cost
analysis). CAA section 112(d)(5) does
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not mandate a specific method for
considering cost when setting GACT
standards.
The commenter has provided no
information to support the argument
that add-on control requirements for
process vents, storage tanks, and heat
exchange systems are generally
available for all such emission sources
in each of the subcategories. The
commenter also failed to provide any
information indicating that our costeffectiveness determinations were
unreasonable and, likewise, failed to
provide any information concerning the
economic impacts associated with
requiring the standards that the
commenter suggests represent GACT.
The commenter appears to take issue
with the manner in which the Agency
establishes GACT but provides no
alternative approach, instead only
attacking the Agency’s consideration of
cost (i.e., cost-effectiveness) as a
consideration in the establishment of
GACT. The Agency proposed GACT
standards for the nine chemical
manufacturing area source categories
and subcategories that were established
consistent with the requirements of
CAA section 112(d)(5).
Comment: To avoid duplicative and
conflicting requirements and to
minimize burden, several commenters
requested clarification of requirements
when parts of an affected source under
the area source NESHAP are also subject
to requirements under other rules.
Collectively, the commenters requested
that the final rule address overlap with
Part 60 NSPS in subparts Kb, VV, VVa,
DDD, III, NNN, RRR, and the proposed
YYY; Part 61 NESHAP in subparts V (as
referenced from subparts F and J), L, Y,
BB, and FF; subparts AA, BB, and CC
in parts 264 and 265; State and local
leak detection and repair (LDAR)
requirements; other area source rules;
and permit requirements that
incorporate MACT standards. The
commenters made three types of
suggestions: (1) Specify that compliance
with provisions in the other rule
demonstrates compliance with the
requirements in 40 CFR part 63, subpart
VVVVVV, (2) allow compliance with
whichever rule is the most stringent, or
(3) exempt sources from the
requirements in the area source rule
when another rule applies. For example,
one commenter requested that
compliance with any existing Federal,
State, local, or permitted LDAR
requirements be allowed to demonstrate
compliance with the subpart VVVVVV
equipment leak standards, provided the
current requirements are at least as
stringent as the final subpart VVVVVV
standards. This commenter also
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requested exclusions from the
wastewater standards for any
wastewater stream that is subject to 40
CFR part 61, subpart FF, whether or not
treatment is required under subpart FF,
and for any wastewater streams that
become subject to 40 CFR part 60,
subpart YYY after the compliance date
of subpart YYY. Another commenter
stated that when more than one area
source rule applies, sources should be
allowed to opt for compliance with the
more stringent requirements.
Response: Provisions regarding
overlap between 40 CFR part 63, subpart
VVVVVV and other rules are included
in the final rule. Compliance with
provisions in overlapping rules as a
means of demonstrating compliance
with this final rule is allowed to the
extent that requirements in the
overlapping rule are at least as stringent
as the requirements in subpart
VVVVVV. For example, if the emission
limits, monitoring requirements, and
associated recordkeeping and reporting
requirements in the overlapping rule are
all at least as stringent as the
requirements in subpart VVVVVV, then
compliance with the overlapping rule
demonstrates compliance with subpart
VVVVVV. Conversely, if all of the
provisions in subpart VVVVVV are more
stringent than the corresponding
requirements in the overlapping rule,
then the final rule requires compliance
with all of the provisions in subpart
VVVVVV. In all other situations where
some provisions in the overlapping rule
are more stringent and others are less
stringent than those in this final rule, an
owner or operator may demonstrate
compliance with the final rule by
complying with all of the most stringent
requirements, whichever rule they are
from. Specifically, to comply with any
requirement (emission limit, monitoring
requirement, recordkeeping
requirement, and/or reporting
requirement) in an overlapping rule as
an alternative to the requirement in
subpart VVVVVV, an owner or operator
must first determine that the
requirement in the overlapping rule is at
least as stringent as the corresponding
requirement in subpart VVVVVV. This
determination also must be documented
in the notification of compliance status
or, for processes added in the future, in
the semiannual compliance report that
covers the period when the process
starts up. The final rule also states that
sources are responsible for making
accurate determinations concerning the
more stringent standard and
noncompliance with this rule is not
excused if it is later determined that the
source was in error in its initial
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notification of compliance and, as a
result, is violating this rule. Compliance
with this rule is the responsibility of the
affected source regardless of any
notification of compliance or
semiannual compliance report.
Although the final rule includes these
provisions for minimizing the
compliance burden associated with
overlapping rules, we did not include
all of the commenters’ other
suggestions, for the reasons discussed
below.
We disagree with one commenter’s
suggestion that a wastewater stream
subject to 40 CFR part 61, subpart FF,
but exempt from treatment under
subpart FF should also be exempt from
treatment requirements under 40 CFR
part 63, subpart VVVVVV. The subpart
FF requirements apply to the benzene
content of the stream (or the total
benzene in all waste). The benzene
content has no relationship to the urban
HAP (or other PSHAP) content of the
stream. Therefore, treatment in
accordance with subpart FF satisfies the
treatment requirement under the final
rule, but a stream that contains PSHAP
and is exempt from treatment under
subpart FF must receive treatment
under this final rule.
40 CFR part 63, Subpart VVVVVV and
another area source rule should never
apply at the same time because the
affected sources do not overlap.
However, equipment could be subject to
subpart VVVVVV and either the
chemical preparations or paint and
allied products area source rules at
different times depending on what is
being produced. In these situations,
sources should comply with each rule,
whenever it is applicable. Alternatively,
the owner or operator may determine
the most stringent requirements in the
applicable rules and comply with that
combination of requirements at all
times.
Coke by-product recovery plants are
not part of the chemical manufacturing
area source category (i.e., they are
described by NAICS 324199, All Other
Petroleum and Coal Products
Manufacturing); therefore, 40 CFR part
61, subpart L does not overlap with 40
CFR part 63, subpart VVVVVV.
Comment: Several commenters stated
that the proposed management practice
requirements for process vents and
storage tanks should not be finalized.
Each of these commenters objected to
the management practice requirements
for one or more of the following reasons:
(1) The proposed requirements are not
GACT because they are not industry
practice, are not required in other rules,
achieve little or no emission reduction,
and cost more than EPA has estimated;
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(2) some equipment is not designed to
operate with covers or enclosed, often
because to do so would jeopardize the
physical integrity of the unit (i.e.,
pressure/vacuum vents on storage
tanks); and/or (3) the requirements
duplicate and/or potentially conflict
with the proposed requirements for
equipment leaks.
Several commenters made additional
points. Two commenters stated that
operating under vacuum should be
exempted from or allowed as an
alternative to having all closure
mechanisms in the closed position. One
commenter stated that equipment
integrity verification procedures that are
part of CGMP required by the U.S. Food
and Drug Administration for
pharmaceutical production processes
should be recognized as an acceptable
alternative to the management practices.
One commenter requested an exemption
from inspection requirements for
inaccessible and unsafe openings, and
another commenter noted that the
burden estimates did not appear to
reflect the cost to inspect openings that
are not generally accessible. One
commenter stated that, in order to
protect themselves against
disagreements with enforcement
agencies, facilities will feel the need to
use instrument-based LDAR techniques
instead of the required sensory-based
inspections.
One commenter indicated that
facilities supplement applicable
equipment leak regulations by having
operation personnel watch for AVO
indications of a hydrocarbon leak
during their rounds, but they do not
specifically check ‘‘openings’’ in
equipment. Another commenter
suggested that EPA rely on the
equipment leak provisions because
many of the elements in the proposed
management practice requirements are
already addressed in the equipment leak
provisions.
Several commenters presented
estimates of the level of effort and costs
to implement the proposed management
practices. One commenter estimated
that total setup and training time would
involve 100 hours for operations
personnel, 20 hours of technical time,
and 10 hours of administrative support.
This commenter also estimated 20 to 40
hours to conduct each inspection, and
an additional 5 to 10 hours of
administrative support per inspection to
manage the program.
A second commenter estimated 40
hours of engineering time to develop the
initial list of openings and equipment,
and 4 hours per year to maintain the
list. In addition, this commenter
estimated each inspection would take
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24 hours of technician time, and a cost
of several thousand dollars would be
incurred for scaffolding and man-lift
rentals. Overall, this commenter
estimated the average cost to be about
$6,000/yr per facility; however, the
commenter estimated the cost for one
facility would be cut by a factor of 5 if
the rule applied only to processes using
or emitting urban HAP rather than all
processes.
A third commenter estimated the cost
for process vent inspections to be about
$1,200/yr rather than the $300/yr
estimated by EPA because of the
potentially large number of process
vents that would have to be considered
under the proposed applicability
requirements.
A fourth commenter estimated 4
hours per process for setup of the data
management system, 1.25 hours per
inspection per process, and a contractor
fee of $125/hr.
Response: In consideration of the
specific comments on management
practices as well as comments above
regarding the scope of the affected
source, we have made several changes
to the proposed management practices.
We made these changes because the
proposed management practice
requirements were redundant for CMPU
with both batch and continuous process
vents because the proposed
requirements for both emission points
applied to all process equipment. In
addition, a more streamlined approach
reduces the compliance burden without
causing an increase in emissions.
In the final rule, the various proposed
management practices for process vents,
equipment leaks, transfer operations,
and storage tanks were consolidated and
simplified into one comprehensive set
of management practices that are
applicable to each affected CMPU. The
comprehensive management practices
in the final rule include requirements to
equip each vessel with a cover or lid
that must be in place when the vessel
contains HAP (except for material
addition and sampling) and to conduct
sensory inspections for leaks throughout
each affected CMPU on a quarterly
basis. The proposed inspections for
equipment leaks are included without
change in the final management practice
requirements, but the final rule also
requires comparable inspections for
leaks from process equipment in a
CMPU (e.g., reactors, distillation units,
process tanks) and for storage tanks that
are part of a CMPU and that store liquid
that contains any Table 1 organic urban
HAP.
We have also reevaluated the costs of
the management practices. In the
proposal, we estimated the cost of
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inspections for equipment leaks to be
$1,187 per year per affected facility.
This estimate included initial costs of
$1,200 for 15 hours for planning and
training that were annualized over 10
years plus estimated costs for quarterly
inspection, recordkeeping, and program
administration. The average time for an
inspection and related recordkeeping
was estimated to be 2 hours (8 hours per
year) per facility, and an additional 7
hours per year were estimated for
administration. We also estimated in the
proposal that management practice
inspections for batch process vents,
continuous process vents, metal HAP
process vents, and storage tanks each
would take four hours per year, and that
recordkeeping related to the inspections
would require 1 hour per year. The total
cost per inspection was estimated to be
$276 per year (or $1,100/yr for a facility
with all four types of emission points).
This total is consistent with the low end
of the range presented by commenters.
As discussed in sections III.A and V.A
of this preamble, the final rule includes
a narrower definition of the affected
source and we believe that this will
result in a lower level of effort for
conducting the inspections required by
the management practices. Instead of
facility-wide inspections as anticipated
at proposal, the final rule requires
inspections only for CMPUs that use,
generate or produce Table 1 urban HAP.
Therefore, we think that the overall
estimates from commenters are higher
than warranted for the final rule. This
is supported by one commenter’s
estimate of $240/yr (instead of $1,200/
yr) for management practice costs if the
inspections apply only to process units
containing chemical manufacturing
urban HAP.
The overall time estimated for the
final management practice requirements
is less than the total time for the
proposed equipment leak inspections
and management practices for process
vents and storage tanks. This is due to
fewer process units being subject to
management practice requirements
under the final rule. For the final
standards, we assumed 3 hours for each
inspection of an average affected facility
with organic HAP and 2 hours for each
inspection of an average facility with
metal HAP. The estimated time is lower
for facilities with metal HAP because
the inspections will be focused more on
openings than on leak points (e.g.,
inspections of pumps and valves are not
relevant because metal HAP is only
released from process units). We also
assumed 2 hours per year for
recordkeeping at an average facility.
Overall, the inspection and
recordkeeping time was estimated to be
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14 hrs/yr per facility for organic HAP
and 10 hrs/yr per facility for metal HAP.
We also estimated that the average
initial planning and setup costs for
management practices is the same as the
proposed estimate for the equipment
leak inspections. As a result, the total
cost was estimated to be $1,500 per year
for an affected facility with organic HAP
and $1,200 per year for an affected
facility with metal HAP emissions.
These estimates are in reasonable
agreement with the estimates of costs for
management practices put forth by
several of the commenters that
suggested the applicability of the rule be
based on the CMPUs using Table 1 HAP
as opposed to the entire facility as in the
proposed rule.
One commenter stated that some
equipment is not designed to operate
with covers or enclosed, often because
to do so would jeopardize the physical
integrity of the unit, but the commenter
only listed pressure/vacuum vents on
storage tanks. Because pressure/vacuum
vents are not openings as we
contemplate them in the final rule, and
are instead part of the necessary design
of certain tanks used for storage, we
have determined that there is no need
to amend the final rule to address this
comment.
2. Batch and Continuous Process Vents
Comment: One commenter supported
the proposed GACT control level of 90
percent for batch process vents as a
reasonable approach for pharmaceutical
manufacturing area sources. Other
commenters, however, stated that the
proposed control levels for both batch
process vents and continuous process
vents are too high to be GACT.
According to one commenter, most State
implementation plans (e.g., Ohio)
contain volatile organic compounds
(VOC) reasonably available control
technology (RACT) requirements that
set control efficiency between 81 and 90
percent. Instead of using combustion
controls that are typical at major
sources, this commenter further stated
that area sources most likely use
condensers, carbon adsorption systems,
or other material recovery systems,
which have emission removal
efficiencies in the 85 to 95 percent
range. Therefore, the commenter
encouraged EPA to adopt 85 percent
removal as GACT for both batch process
vents and continuous process vents.
According to another commenter, the
control level at existing sources should
be set at 90 percent for combustion
devices other than flares and 80 percent
for process condensers. This commenter
noted that a condenser at one of their
facilities is permitted for 85 percent
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control and pointed out that the
efficiency of condensers varies with
changes in ambient temperature,
humidity, and the type and
concentration of HAP in the emission
stream.
In addition to (or instead of) changing
the required control level, several
commenters suggested that existing
controls be grandfathered because it
would not be cost-effective to replace
them. For example, one commenter
suggested grandfathering any control
equipment currently in compliance with
State air pollution rules and permits
until the next reconstruction or
replacement of the control device or 10
years after the effective date of the rule,
whichever occurs first. Another
commenter requested grandfathering
provisions for control devices achieving
at least 80 percent reductions, either
voluntarily or in accordance with State
rules or permits. Another commenter
stated that EPA should grandfather
controls installed recently to meet
RACT requirements.
Response: Based on comments
received on the control efficiency
requirements, we have reviewed and
revised the GACT analysis for batch
process vents. At proposal, detailed
information on the control levels
achieved at area sources was limited.
Because we had limited control
information, we pointed to various
control level data at major source
facilities in the source categories of
interest and we assumed that these
major source controls were used at or
were transferable to area sources.
Multiple commenters pointed out that
the control efficiency requirement in the
proposal was too high and reflective of
major sources only and was not
consistent with the typical control
efficiencies achieved for batch process
vents at their area source facilities.
Multiple comments provided
information that the control efficiency at
area sources was lower than the control
levels achieved at major sources.
Commenters stated that control
efficiency at an area source is in the
range of 81 percent to 95 percent.
Commenters also noted that area
sources use condensers and recovery
systems with control efficiencies lower
than 90 percent. Based on a revised cost
analysis, which considers existing
control devices and efficiencies, we
have determined that the GACT control
efficiency for existing batch process
vents should be 85 percent. We
estimated that 13 process units that will
be subject to the emission limit for batch
process vents in the final rule are not
already controlled to at least 85 percent.
The total annual costs to control the
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batch process vents in these process
units are estimated to be $360,000 and
the cost-effectiveness is estimated to be
$8,500/ton organic HAP. We do not
have sufficient information to estimate
the number of process units that have
batch process vents controlled to levels
between 85 percent and 90 percent.
Based on the comments, there may be
many such processes. However, if there
are as few as two such processes (i.e.,
total of 15 process units controlled to
less than 90 percent), the total annual
costs are estimated to be $0.43 million/
yr, and the incremental costeffectiveness relative to the 85 percent
control option is estimated to be
$13,500/ton. This cost is unreasonable;
therefore, we have determined GACT for
batch process vents at existing sources
is 85 percent control and not 90 percent
control. We are finalizing the proposed
requirements for batch process vents at
new sources (90 percent control)
because the estimated cost-effectiveness
relative to uncontrolled vents is
reasonable ($2,300/ton as proposed).
The commenters have provided no
legal analysis in support of their request
that we grandfather existing controls as
suggested. However, given the change to
the control requirements for batch vents,
we believe we have resolved the
commenters’ concerns with the
proposed rule and established final
GACT standards that reflect the
efficiencies generally available at area
sources. We have not revised the GACT
control efficiency for new batch process
vents or new and existing continuous
process vents because we continue to
believe that the standards that we are
finalizing are generally available and
reasonable from a cost perspective.
Comment: Several commenters
requested that the MON batch process
vent definition be used to be consistent
with the preamble, database, other
regulations applicable to chemical
manufacturing, and general industry
practice. Another commenter requested
exclusions from the definition for the
following: Opening of a safety device,
heating, ventilation, and air
conditioning exhaust vents, storage tank
vents, and wastewater treatment unit
vents.
One commenter asked that EPA
exclude emissions from bottles and
other containers from the batch process
vent definition. According to the
commenter, emissions from these
containers are negligible and controlling
them was not considered in the
rulemaking record, is not cost-effective,
and does not reflect GACT.
Response: As noted in the response to
a comment about subcategorization of
batch process vents later in this section,
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applicability and standards for control
of batch process vents in the final rule
are consistent with the MON. Therefore,
the definition for the term ‘‘batch
process vent’’ is very similar to the
definition of this term in the MON. A
key feature of this definition is that it
cites examples of equipment with
emissions that may be batch process
vents, and it specifies types of streams
that are not batch process vents. For
example, the definition states that
storage tanks, surge control vessels, and
bottoms receivers do not have batch
process vents (because they are
classified separately and subject to
separate standards). Process tanks,
however, do have batch process vents.
Process tanks collect material
discharged from a feedstock storage tank
or unit operation within the process,
discharge the material to another unit
operation or product storage tank, have
emissions related to the characteristics
of the batch cycle, and do not
accumulate product over multiple
batches.
Comment: Several commenters asked
that 40 CFR 63.11496(a)(1) be revised to
allow alternatives to the referenced
emissions calculations procedures in 40
CFR 63.1257(d)(2)(i) of the
Pharmaceuticals Production NESHAP
because the referenced procedures are
difficult, costly, and do not allow the
use of historical information. For
example, one commenter requested that
area sources be allowed to use mass
balances, other calculation
methodologies published by EPA (such
as AP–42 and control techniques
guidelines), and other technically
acceptable methods (otherwise, the
commenter estimated that small sources
would need to spend $5,000 to $10,000
for emission estimation software).
Two commenters encouraged EPA to
allow use of the emissions calculations
procedures in 40 CFR 63.1323(b) and (e)
of the Polymers and Resins IV NESHAP.
One commenter asked that calculation
procedures in the Batch Alternative
Control Techniques (ACT) document be
allowed, and another commenter asked
that area sources be allowed to use (1)
engineering estimates (in accordance
with 40 CFR 63.1257(d)(2)(ii)) for any
calculation rather than only if the 40
CFR 63.1257(d)(2)(i) procedures do not
apply, (2) existing emissions
calculations developed for compliance
with a State or Federal rule for batch
process vents, and (3) procedures to
back-calculate uncontrolled emissions
using inlet HAP and VOC
concentrations based on controlled
outlet permit limits, control removal
capability, or knowledge of HAP and
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VOC concentrations in the vent (if not
indicated in permit).
Response: Emissions must be
calculated to determine whether the
batch process vents are in the
subcategory of greater than or equal to
uncontrolled emissions of 10,000 lbs/yr,
which requires management practices
and compliance with emissions limits
and control requirements, or in the
subcategory of less than 10,000 lbs/yr of
uncontrolled emissions, which requires
only management practices for the
process. For the purpose of this
determination at area sources, we have
concluded that all of the methods
suggested by the commenters to
calculate uncontrolled emissions at area
sources are acceptable. Having choices
also reduces the burden on affected
sources. Therefore, the final rule
specifies that organic HAP emissions
from batch process vents may be
estimated using process knowledge,
engineering assessments, or test data.
The procedures specified in 40 CFR
63.1257 of subpart GGG, in the
Polymers and Resins IV rule, or in the
Batch ACT are classified as engineering
assessments.
Comment: One commenter stated that
the GACT analysis for batch process
vents is flawed and inconsistent with
rule applicability. The commenter noted
that batch process vent control
requirements should be on a process
unit basis to better reflect the Agency’s
analysis, industry practice, and GACT.
This commenter also stated that the
control threshold of 19,000 lb/yr HAP
emissions for batch process vents is
GACT, but only if EPA adopts a process
unit basis.
Another commenter asked that EPA
sharply limit control requirements for
process vents in order to achieve GACT.
To do this, the commenter suggested
limiting source applicability to a
process unit basis, setting a threshold
for control at 10,000 lbs/yr/process as in
MON, and requiring only management
practices for all affected process units
below 10,000 lbs/yr/process.
Response: It appears the commenters
are addressing the basis for the
proposed subcategorization of batch
process vents. As we noted in the
preamble for the proposed rule, the
CAA provides EPA authority to
distinguish among classes, types or sizes
of sources within a source category. For
the proposal, we concluded that ‘‘factors
relating to the type of operation (high
solvent use) and size of operation (based
on the number of batches) provide a
reasonable basis for subcategorization’’
of batch process vents. The commenters
did not address application of these
factors directly, but they stated that
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control requirements should be applied
on a process unit basis. The process unit
construct is consistent with standards
for batch process vents in several MACT
standards. We have considered this
point in response to comments on
applicability and concluded that the
factors we considered at proposal in
support of our subcategorization
determinations for the entire facility
apply equally to individual CMPUs.
Furthermore, as noted above, the
affected source for the final rule is
defined as the collection of specific
CMPUs that use, generate, or produce
Table 1 HAP rather than the entire
chemical manufacturing operations.
Therefore, for the final rule, we
determined that establishing
subcategories based on individual
CMPUs is also appropriate.
For the proposal, we ‘‘considered the
relative emissions reduction and costs
for the area sources in the category in
determining the appropriate emissions
level at which to subcategorize the batch
process vents.’’ Specifically, we
established two subcategories based on
whether the total organic HAP
emissions from all batch process vents
in the entire affected source are less
than 19,000 lbs/yr or equal to or greater
than 19,000 lbs/yr. One commenter
stated that this threshold is reasonable,
but only if it is applied to an individual
CMPU. Another commenter suggested
using a threshold of 10,000 lbs/yr per
CMPU.
We considered both suggestions. We
do not believe 19,000 lbs/yr per CMPU
is appropriate because the 19,000 lb
threshold was intended to represent
emissions from multiple CMPUs,
several of which may not be part of the
affected source under the final rule
because we changed the scope of the
rule to cover only those CMPUs that
emit one of the chemical manufacturing
urban HAP. Based on the results of a
survey of five facilities by one
commenter, area sources have, on
average, two CMPUs that use, generate,
or produce Table 1 HAP. Facilities in
the MON database with urban HAP
emissions also had an average of two
process units with urban HAP
emissions. A threshold of 10,000 lbs/yr
per process was also used in the MON
and that provides indicia of the size of
a CMPU because the MON applies to
major sources of HAP. Furthermore, as
discussed in the response to another
comment in this section, the estimated
costs to meet an 85 percent control
requirement for existing CMPUs with
uncontrolled organic HAP emissions
equal to or greater than 10,000 lbs/yr are
reasonable ($8,700/ton). Therefore, we
have established two subcategories for
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the final rule. One subcategory is for
batch process vents with uncontrolled
organic HAP emissions less than 10,000
lbs/yr per CMPU, and the other is for
batch process vents with uncontrolled
organic HAP emissions equal to or
greater than 10,000 lbs/yr per CMPU.
Comment: Three commenters
suggested that the definition of
‘‘continuous process vent’’ should be
consistent with the definitions in other
rules such as the HON, MON, and/or
Generic MACT (40 CFR part 63, subpart
YY). One commenter requested this
change because the proposed definition
does not reflect the description given in
the preamble, the supporting analyses,
the rulemaking database, industry
practice, or other chemical industry
regulations. Another commenter
requested that definitions for items that
are exempted from the definition of
‘‘continuous process vent’’ such as
‘‘relief device or valve’’ and ‘‘equipment
leak’’ be added to the rule.
Response: The final rule includes a
definition for ‘‘continuous process vent’’
that is consistent with the definition of
‘‘process vent’’ in 40 CFR 63.101 and 40
CFR 63.107 of the HON. Terms or items
in the definition mentioned by the
commenters have the same meaning
given in the HON.
Comment: One commenter
recommended that small continuous
process vents (i.e., <0.1 lb/hr and <800
lbs/yr) be exempt from requirements to
calculate a TRE value because the
commenter estimated that the lowest
TRE index for a HAP emission stream
with these characteristics would be 30
or higher. Another commenter estimated
the burden of establishing the variables
needed to calculate the TRE index to be
at least 4 hours per process vent.
Response: We have considered this
issue and determined that, at an
emission rate of 0.1 lb/hr, the TRE will
be well above 1.0 regardless of other
characteristics of the stream (e.g., type
of HAP, HAP concentration, and ratio of
HAP to total VOC). The minimum TRE
is obtained for streams with high
concentrations of organic compounds.
For streams containing common nonhalogenated HAP (i.e., benzene, toluene,
and/or methanol), the lowest TRE
values were determined to be between
16 and 30. As the concentration of these
HAP decreases (due to increased air and
other VOC in the emission stream) the
TRE increases, typically to values above
30, as noted by the commenter. For
streams with the halogenated compound
methylene chloride, the minimum and
typical TRE values were determined to
be over 80. Therefore, to minimize the
burden of characterizing streams, the
final standards specify that calculation
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of the TRE is not required if the organic
HAP emission rate is less than 0.1 lb/hr.
We did not include a corresponding
annual mass limit (i.e., 800 lbs/yr,
which is approximately equal to 0.1 lb/
hr venting continuously for an entire
year) because the TRE varies with
changes in the operating hours per year.
For a process that operates only a few
weeks during the year, emissions of 800
lbs could result in a TRE less than 1.0.
Comment: One commenter stated that
the impacts analysis for batch process
vents is unrealistic and incomplete.
According to this commenter, a more
appropriate cost evaluation would
include several batch vents per process,
several processes per site, and either
multiple control devices or expensive
collection systems. In addition, the
commenter stated that the cost analysis
for incinerators should include the cost
of halogen scrubbers when halogenated
organics (e.g., methylene chloride) are
controlled in the incinerator. The
commenter further stated that more
widespread use of combustion devices
in place of or in addition to existing
scrubbers and condensers would be
needed to meet the facility-wide 90
percent reduction requirement. Even if
existing controls are grandfathered, the
commenter stated all sites with
emissions in the subcategory subject to
control would incur costs to meet
performance test, monitoring,
recordkeeping, and reporting
requirements.
One commenter stated that the
impacts analysis for continuous process
vents must include costs associated
with existing controls, including control
upgrades, performance tests,
monitoring, and recordkeeping and
reporting. Even with grandfathering of
controls, all continuous process vents
with TRE ≤1.0 would have to meet
performance test, monitoring, and
recordkeeping and reporting
requirements.
Response: We have reevaluated the
costs for control of batch process vents
because the final rule applies to a
smaller affected source than the
proposed rule. We have also reevaluated
the costs because the analysis in the
proposed rule did not account for
facilities that are achieving some level
of control, but less than the required
percent reduction. As stated above, we
have also redefined GACT as 85 percent
control for existing batch process units
(90 percent for new units) that have
uncontrolled organic HAP emissions
equal to or greater than 10,000 lbs/yr,
and our cost analysis at proposal was
based on 90 percent control for batch
process vents subject to emission limits.
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In reevaluation of the costs, we
concluded that information regarding
the number of CMPU per area source,
the number of CMPU with emissions of
chemical manufacturing organic urban
HAP, the fraction of total organic HAP
emissions from batch process vents in
process units with chemical
manufacturing organic urban HAP, the
typical control levels, flow rates,
concentrations, operating hours, and
other relevant data are either lacking or
limited. Therefore, information from the
baseline facility database from
development of the MON was
extrapolated to area sources. Details of
this revised analysis are in the docket,
but a summary of the analysis is set
forth below.
We estimated that four facilities have
uncontrolled batch process vent
emissions from one CMPU with
emissions greater than 10,000 lbs/yr per
process. Another seven facilities have
an estimated one or two CMPUs per
facility with batch process vent
emissions (for a total of nine CMPUs at
the seven facilities) controlled to some
level less than 85 percent. Information
available to EPA indicates that each
CMPU at the remaining facilities that
have chemical manufacturing organic
urban HAP emissions have uncontrolled
batch process vent emissions less than
10,000 lbs/yr.
Based on this analysis, we estimated
that the capital cost to add controls for
the 13 CMPUs at 11 facilities that do not
meet the 85 percent standard is
$390,000, and the annual cost is
$370,000/yr. These costs are based on
the use of condensers. We do not
believe incinerators will be needed, as
suggested by a commenter, because the
final standards apply to individual
CMPUs (rather than facility-wide), and
the required control for existing batch
process vents (85 percent) can be
averaged over all batch process vents
within the CMPU. Because the analysis
is based on the use of condensers,
halogen reduction devices are not
needed and have not been included in
the analysis. Costs for performance tests
(or design evaluations), monitoring,
recordkeeping, and reporting are
included in the final information
collection request, not this cost analysis.
The estimated HAP reductions are 43
tpy (versus 45 tpy at proposal). Thus,
the cost-effectiveness is $8,700/ton of
organic HAP reduced, which we
consider to be reasonable for GACT.
For continuous process vents, we
have not changed the cost impacts to
include control equipment upgrades.
Typically, if a continuous process vent
is controlled in the absence of a
regulatory driver, the vent has relatively
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large emissions. We anticipate that such
controls will be achieving the required
95 percent reduction requirement.
Performance test, monitoring,
recordkeeping, and reporting costs are
estimated in the information collection
request. We have updated these costs in
two ways. First, we increased the
number of affected facilities that must
conduct initial and ongoing compliance
to include facilities with controlled
continuous process vents. Second, we
increased the percentage of facilities
that will conduct design evaluations
instead of performance tests because the
final rule allows design evaluations for
all control devices used to reduce
emissions from continuous process
vents. Monitoring, recordkeeping, and
reporting costs are minimal in the
current information collection request
because it covers only the 3 years after
the promulgation date. Most existing
sources will not be in compliance
during this time because the compliance
date is 3 years after promulgation.
Subsequent information collection
requests will have higher costs for these
activities.
3. Metal HAP Process Vents
Comment: Several commenters
recommended that EPA apply the
threshold for control on a vent basis
rather than facility-wide because the
commenters interpreted the impacts
analysis as applying to model plants
where all emissions were assumed to
come from a single vent and routed to
a single control device. Two
commenters noted that, unlike organic
HAP, particulate-containing emission
streams can be ducted only small
distances. Numerous commenters
recommended using the proposed 400
lbs/yr threshold for control rather than
the alternative proposed threshold of
100 lbs/yr because the incremental cost
to lower the threshold from 400 lbs/yr
to 100 lbs/yr is unreasonable at an
incremental cost-effectiveness of
$33,660 per ton of particulate and
$442,000 per ton of metal HAP.
Response: After careful consideration,
we have decided to set the threshold for
the subcategory of metal HAP process
vents that are subject to emission limits
of 95 percent reduction at the proposed
level of 400 lbs/yr, for each CMPU that
emits a Table 1 metal HAP (not the
entire facility, as proposed). We selected
the CMPU basis rather than the
proposed facility-wide basis for the
same reasons as for organic HAP process
vents (see response above), although we
estimate that a higher percentage of
facilities that emit Table 1 metal HAP
subject to this control requirement have
only a single process that emits metal
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HAP, which means the affected source
on a CMPU basis under the final rule
may be the same as the facility-wide
affected source under the proposed
rule.9 For example, the four largest
emitters all make electrolytic manganese
dioxide. Even if these facilities make the
product in multiple processing ‘‘lines,’’
they have only a single CMPU under the
rule because a CMPU is defined based
on the product produced. Many other
facilities make inorganic pigments,
catalysts, or animal feed products.
These facilities likely make a number of
products with slight variations that are
grouped in ‘‘families’’ that qualify as a
single CMPU under the rule. For
example, these manufacturers may make
a variety of similar products that differ
only in the form or purity of the final
product (such as powders versus
pellets), or the animal feed products
may differ only in the specific mix of
additives. But in each case, the metal
HAP feedstock is the same, the
processing steps and emissions are
comparable, and the end-use or
functionality of each product is the
same; therefore, the activities would all
be part of a single CMPU under this
rule.
As we stated above, the final rule
requires consideration of emissions
from all vents associated with a CMPU
when determining if the threshold for
the 400 lbs/yr or greater subcategory is
exceeded. We did not base the threshold
for the subcategory on the emissions
levels from individual vents because the
CMPU may emit metal HAP from a
number of different steps such as
roasting, calcining, grinding, blending,
drying, and packaging. The end result of
basing the emission rate threshold on a
vent basis would be to drastically
reduce the urban HAP emission
reductions under the rule.
Under the final rule, we estimate that
up to 3 of the 30 facilities with
uncontrolled metal HAP emissions
greater than 400 lbs/yr on a facility basis
may not be part of the subcategory when
the threshold is applied on a CMPU
basis.
In the preamble to the proposed rule,
as part of our subcategorization
discussion, we determined that the level
of metal HAP emissions from the vents
is a function of the purpose for which
the metal HAP is present in the process.
9 We assumed at proposal that facilities emitting
Table 1 metal HAP would generally have one
process so the change of affected source from the
facility to the CMPU does not require us to
reevaluate our subcategorization determination as
with the change in batch process subcategories. The
factors we considered in establishing the
subcategories for metal HAP process vents at
proposal still apply under this final rule.
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We found that emissions varied
according to whether the metal HAP
were intended to be incorporated into
the product of the chemical
manufacturing process and that metal
HAP emissions from those types of
facilities were generally larger where the
metal was incorporated into the
product. We also identified some vents
that emit larger amounts of metal HAP,
even though the metal HAP is not
incorporated into the final product, and
we determined that, in those
circumstances, there were likely higher
metal HAP emissions because of the
large size of the facility or because the
facility is using raw materials and/or
fuel with higher levels of metal HAP
impurities. We concluded that it was
appropriate to base the subcategory on
the amount of emissions of metal HAP
from the process vents as a proxy for the
type and size of the vent. In determining
the appropriate emissions level, we
considered relative emissions
reductions and costs to the affected area
sources and co-proposed
subcategorizing based on either 100 lbs/
yr or 400 lbs/yr of metal HAP emissions.
We received no adverse comments on
the proposed subcategorization
approach.
The preamble to the proposed rule
stated that costs for both the 100 lbs/yr
and 400 lbs/yr thresholds are
comparable to costs for PM control in
other area source rules and for mobile
sources. However, as noted above,
numerous commenters stated that the
incremental costs do not justify the 100
lbs/yr threshold and recommended
selecting the 400 lbs/yr threshold. We
recognize that the incremental cost for
PM would be at the high end of the
range of costs for other area source
rules. The high incremental costeffectiveness reflects a small
incremental PM reduction (40 tpy from
25 facilities), and, in regards to the basis
for the subcategory, the 400 lbs/yr level
indicates a much higher emission
potential (i.e., size of facility) and we
have decided that the 400 lbs/yr
threshold best defines the subcategory.
We received no adverse comments on
the proposed 400 lbs/yr threshold.
4. Storage Tanks
Comment: Two commenters asked
that the storage tank requirements be
based on the organic HAP partial vapor
pressure instead of the VOL vapor
pressure, as specified in 40 CFR part 60,
subpart Kb because it is the HAP that
are subject to standards.
Response: Most rules in 40 CFR part
63 (i.e., NESHAP rules) establish MTVP
thresholds for total organic HAP
because HAP is the regulated pollutant.
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This area source rule also regulates only
HAP. As with the other rules, we
intended to base the MTVP thresholds
in the proposed rule on organic HAP,
but we inadvertently neglected to
override the provisions in the
referenced section of 40 CFR part 60,
subpart Kb that specify the threshold is
based on the MTVP of the entire VOL.
We have corrected this error in the final
rule. Table 5 to the final rule specifies
all applicable thresholds, and each
MTVP threshold is based on the organic
HAP vapor pressure.
Comment: Several commenters
requested that the definition of ‘‘storage
tank’’ be changed to match the language
in the preamble to the proposed rule
and/or definitions in MACT rules.
Specific requested changes included: (1)
Exclude wastewater storage because
wastewater storage tanks are included
under the wastewater provisions
(similar to other MACT standards); (2)
exclude bottoms receivers and surge
control vessels because these vessels are
typically used in the chemical industry
as process vessels; (3) exclude process
tanks to be consistent with language in
the MON; (4) exclude waste tanks
because they are ancillary to the process
and are typically subject to regulation
under the Resource Conservation and
Recovery Act (RCRA) (40 CFR Parts 264/
265 and Subpart BB); and (5) limit the
definition to tanks that store liquid that
contains any of the urban HAP listed in
Table 1 to 40 CFR part 63, subpart
VVVVVV, not all HAP.
Response: We have considered the
comments and determined that using
similar definitions across the multiple
standards is appropriate. The definition
in the final rule is consistent with the
preamble and definitions in the MON,
the HON, and the Pharmaceutical
MACT. The definition of ‘‘storage tank’’
in the final rule excludes tanks storing
organic liquids containing HAP only as
impurities. It excludes process tanks
because these tanks are subject to the
process vent standards. Wastewater
tanks are excluded from the definition
of ‘‘storage tank.’’ It also excludes surge
control vessels and bottoms receivers
because these vessels are associated
with continuous process operations;
note, however, that, as in the proposed
rule, they are subject to the same
standards as storage tanks (i.e., all are
subject to management practice
requirements, and controls are required
for those that contain Table 1 HAP and
meet the same size and MTVP
thresholds specified for storage tanks).
Comment: Several commenters asked
that the rule include alternative storage
tank control options such as vapor
balancing, the procedures specified in
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40 CFR part 63 subparts WW and SS,
and the procedures specified in the
Consolidated Federal Air Rule (CAR)
(40 CFR part 65, subpart C).
Response: Vapor balancing is a
technique whereby the vapor space of
the storage tank is connected to the
vapor space of a tank truck or railcar
that contains liquid that will be
transferred to the storage tank. As liquid
from the tank truck or rail car is
transferred to the storage tank, vapors
displaced from the storage tank are
routed back to the tank truck or railcar.
This technique has been determined to
provide at least equivalent reductions in
HAP emissions as the use of an internal
or external floating roof or routing
displaced vapor to a control device,
provided several conditions are met: (1)
The tank vent pressure setting must be
high enough to prevent breathing losses,
(2) the tank truck or railcar must be
vapor tight, and (3) the tank truck or
railcar cleaning or reloading facility
must also vapor balance or route the
collected vapors to a control device.
The tank vent pressure setting must
be high enough to prevent breathing
losses because vapor balancing controls
only the working loss emissions that are
generated by filling the tank. As
discussed in the preamble to proposed
amendments to 40 CFR part 63, subpart
GGG (69 FR 19161, April 10, 2000), we
determined that a setting of at least 2.5
lbs per square inch gage will eliminate
breathing losses from tanks.
If a system is leak-tight and very little
or no air is drawn into the system to
become saturated with HAP, a source of
emissions is essentially eliminated. To
ensure that the tank truck or rail car is
vapor-tight, the vapor balancing
provisions in MACT rules (e.g., 40 CFR
63.1253(f) of the Pharmaceuticals
Production NESHAP) require tank
trucks and railcars to have a current
certification in accordance with the U.S.
Department of Transportation pressure
test requirements of 49 CFR part 180 for
tank trucks and 49 CFR 173.31 for
railcars. To further ensure the system is
leak tight, the vapor balancing
provisions in MACT rules require that
pressure relief devices on the storage
tank and the railcar or tank truck from
which the storage tank is filled shall not
open during loading. To ensure that the
applicable emission limit is met, vapor
balancing provisions in MACT rules
require that the cleaning or reloading
facility shall implement vapor balancing
when filling the tank truck or railcar or
the tank truck or railcar shall be
connected to a closed-vent system with
a control device that reduces emissions
by the required amount. Because GACT
for storage tanks in the subcategory of
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larger tanks storing liquids with higher
vapor pressures for which an emission
control device is required at chemical
manufacturing area sources is
equivalent to the NESHAP requirements
applicable to MON and HON facilities,
we determined that vapor balancing
requirements of the MON and HON also
achieves HAP emission reductions at
least equivalent to the emission
reductions required by the standards set
forth in this final rule. Therefore, the
final rule allows vapor balancing in
accordance with the provisions in 40
CFR 63.2470(e) of the MON as a
compliance option for storage tanks at
chemical manufacturing area sources.
Subpart WW in part 63 includes
design, operational, and inspection
requirements for internal and external
floating roofs that are comparable to the
GACT requirements that are based on 40
CFR part 60, subpart Kb. The primary
difference between the two subparts is
that subpart WW allows up to 10 years
to come into full compliance with seal
and deck fitting control requirements if
the tank is currently equipped with a
floating roof that does not meet these
requirements. In the preamble to the
final Gasoline Distribution Area Source
NESHAP (40 CFR part 63, subpart
BBBBBB) (73 FR 1926, January 10,
2008), we determined that the
requirements in subpart WW are
equivalent to the GACT requirements
that were based on subpart Kb for
gasoline distribution facilities. Since the
GACT requirements for chemical
manufacturing area sources are also
based on subpart Kb requirements,
implementing the subpart WW
requirements at chemical manufacturing
area sources also will achieve HAP
reductions that are at least equivalent to
the HAP reductions resulting from
implementing the subpart Kb
requirements. Therefore, the final rule
allows compliance with subpart WW as
an alternative compliance option, but
without the 10 year compliance period.
All storage tanks must be in full
compliance by the relevant compliance
date, as set forth in this final rule.
40 CFR part 63, subpart SS contains
provisions for flare and non-flare
control devices that are comparable to
the requirements for control devices in
40 CFR part 60, subpart Kb. For
example, both require the closed-vent
system to operate with no detectable
emissions as indicated by an instrument
reading less than 500 parts per million
(ppm) above background and visual
inspections; subpart SS may even be
more stringent in that it requires bypass
monitoring and it specifies how
frequently to conduct both instrument
and visual inspections. Both subpart Kb
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and subpart SS require the owner or
operator to demonstrate initial
compliance based on a design
evaluation, although subpart SS
provides more details of what to
consider in the design evaluation, and
subpart SS explicitly allows
performance test results as a means to
demonstrate initial compliance. Both
subpart Kb and subpart SS also require
the owner or operator to develop and
operate in accordance with an operating
or monitoring plan that specifies what
parameter(s) will be monitored to
demonstrate ongoing compliance with
the percent reduction emission limit.
Based on these similarities, we have
determined that compliance with
subpart SS will achieve HAP emission
reductions at least equivalent to the
reductions achieved by compliance with
subpart Kb. Therefore, the final rule
allows compliance with subpart SS as
an alternative compliance option.
The CAR was developed as an
alternative for facilities to comply with
a single rule in place of a variety of
different new source performance
standards (NSPS) and NESHAP rules.
We do not think it is appropriate to
allow compliance with the CAR as an
alternative for area sources subject to
this final rule because 40 CFR part 60,
subpart VVVVVV is the only NESHAP
that applies to most chemical
manufacturing area sources. While we
are not including compliance with the
CAR as an option, the final rule
includes provisions that allow an owner
or operator to comply with the most
stringent requirements from both an
overlapping rule and the final subpart
VVVVVV as a means of demonstrating
compliance with the final rule.
Comment: Two commenters stated
that EPA significantly underestimated
the number of storage tank controls that
will be required and, thus, the capital
cost and burden. Based on their review
of Docket Document EPA–HQ–OAR–
2008–0334–0008, the commenters
concluded that EPA only considered
controls for tanks storing urban HAP.
However, as drafted, the proposed rule
requires control of all storage vessels at
a site meeting the size and vapor
pressure criteria and storing any
material containing any HAP above
impurity levels.
Response: As discussed above, the
final rule applies only to storage tanks
that are part of a CMPU in the affected
source and that contain a chemical
manufacturing organic urban HAP.
Although management practices are
required for all storage tanks that are
part of an affected CMPU, add-on
controls are required only for tanks that
meet specified size and organic HAP
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vapor pressure thresholds. Many of
these tanks are likely already subject to
40 CFR part 60, subpart Kb and already
in compliance. We believe that the
number of tanks that will be subject to
the control requirement applicable to
the subcategory for large storage tanks
under the final rule is consistent with
the proposed impacts analysis.
5. Wastewater
Comment: Numerous commenters
requested changes to the definition of
‘‘wastewater’’ to clarify which streams
are included and to limit the scope of
the term. Each of the commenters
requested one or more of the following
changes: (1) Clarify that wastewater
streams are water that is discarded from
the CMPU or control device (or,
alternatively, the chemical
manufacturing operations), not from the
affected source; (2) specify that the
water must contain PSHAP, not any
HAP listed in Table 9 to 40 CFR part 63,
subpart G; (3) specify that wastewater
must be at least 50 percent water or
‘‘primarily’’ water; (4) include flow and
HAP concentration thresholds; (5)
identify types of water streams that are
not considered wastewater, as in the
preamble to the proposed rule and
previous MACT rules; and/or (6) make
the definition consistent with the
definition of wastewater in previous
MACT rules.
Response: We have considered the
comments and decided that using
similar definitions across the multiple
standards is appropriate. The definition
in the final rule includes most of the
suggestions made by commenters and is
consistent with definitions in the MON
and the HON. However, the definition
does not include a minimum water
percentage. As in the HON and other
NESHAP, EPA intends to regulate as
wastewater any stream that: (1) Exits
process unit equipment; and (2) meets
the concentration and flow rate criteria
that are specified in the definition
because such wastewater streams have a
significant potential for emissions and
should, therefore, be regulated.
Comment: One commenter noted that
the solubility in water of some PSHAP
is greater than 10,000 ppmw. Therefore,
the commenter requested that decanting
not be required if no separable organic
phase is present in the wastewater
stream.
Response: Based on the comments
and our additional analysis, we have
determined it is appropriate to redefine
the subcategories of wastewater.
Specifically, we are amending the
subcategories to account for wastewater
that has 10,000 ppmw or greater
concentration of PSHAP but does not
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have a water phase and an organic
phase. In the proposed rule, we
determined that removal of the organic
layer by gravity separation was GACT,
but gravity separation is not feasible for
wastewater that does not contain
separate organic and water phases.
Under the final rule, we are establishing
one subcategory based on both the
PSHAP concentration of 10,000 ppmw
or greater and the presence of a separate
organic phase. Wastewater with a
PSHAP concentration of 10,000 ppmw
or greater, but without a separate
organic phase, and wastewater with a
PSHAP concentration of less than
10,000 ppmw represent the other
subcategory.
As in the proposed rule, we have
determined that GACT is removal of a
separate organic layer by gravity
separation when the PSHAP
concentration exceeds 10,000 ppmw
and there is a separate organic phase.
The treatment requirements in the final
rule for both the organic and wastewater
phases are consistent with the
requirement set forth in the proposed
rule.
Comment: Several commenters
requested additional compliance
options for streams that contain more
than 10,000 ppmw PSHAP, particularly
for wastewater that is collected for
shipment offsite for treatment or
disposal. For example, one commenter
recommended that decanting be
required only when the aqueous phase
will be sent to on-site or offsite
treatment, but facilities should not have
to separate a free organic phase from
wastewater that is managed in recycle,
energy use, or hazardous disposal
operations that either have integral
organic phase separation or do not
require such separation before recycle,
energy use, or disposal. Another
commenter stated that wastewater sent
to a permitted wastewater treatment
facility (such as a publicly owned
treatment works (POTW)) should be
exempt. Another commenter stated that
separation should not be required for
wastewater collected for shipment
offsite to be treated by a RCRApermitted hazardous waste incinerator,
a POTW, or oil recycling operations.
According to one commenter, the rule
should allow both direct piping to
biological treatment and combustion of
the entire stream without separating out
the water phase, and another
commenter added that combustion
should be allowed for streams that
contain small amounts of water relative
to the organic phase. One commenter
also noted that other separation
techniques, such as stripping or
distillation, may be more effective than
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decanting, and some oil-water
separators do not rely on the principle
of gravity.
Response: The final rule contains
provisions for alternative control of
organic HAP from streams with >10,000
ppmw PSHAP. The final rule allows: (1)
Several separation techniques; (2) hard
piping to an on-site hazardous waste
treatment unit; or (3) shipment offsite
for any similar treatment. These
compliance options are included in
Table 6 of the final rule and provide at
least equivalent emission reductions.
The other alternatives cited by the
commenters may not provide at least
equivalent emission reductions as the
final rule and, therefore, we are not
including them in the final rule.
Comment: One commenter argued
that the proposed requirements for
wastewater streams that contain >10,000
ppmw of PSHAP are not GACT because
the actual costs are significantly higher
than EPA estimated. According to the
commenter, EPA’s impacts analysis
omitted the cost to determine the
partially soluble HAP concentration in
each wastewater stream, which ranged
from 10 to 250 streams per facility at
facilities the commenter surveyed.
Response: In the burden analysis for
the information collection requirements
for the proposed rule, we estimated
compliance demonstration costs
assuming that all area sources with
organic urban HAP would have
wastewater. We also assumed that a
typical area source would spend 20
hours characterizing the wastewater
(e.g., based on knowledge of the
wastewater), and that 50 percent of the
facilities would conduct sampling and
analysis for an average of 10 streams.
The cost of analysis was assumed to be
$435. The total cost was estimated to be
$169,400 per year for characterizing the
streams according to process knowledge
and $210,400 per year for sampling and
analysis.
For the final burden estimate, we
believe the number of streams will be
lower than the 10 estimated at proposal
because only those wastewater streams
that are discarded from a CMPU that
uses, generates, or produces chemical
manufacturing organic urban HAP are
part of the affected source for the final
standards. According to one commenter,
the average number of points of
determination for five surveyed
facilities is approximately two
wastewater streams per process. We are
estimating two CMPUs per facility and
2 points of determination per CMPU for
a total of four process streams per
facility.
The final rule allows PSHAP
concentration to be determined based
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on either process knowledge or
sampling and analysis. We assumed that
50 percent of facilities would perform
sampling and analysis and the other 50
percent would rely on process
knowledge. For the process knowledge
approach, we assumed 20 hours of inhouse labor per facility at a total cost of
$1,750, as in the proposed analysis.
However, we corrected an error in the
proposed analysis and applied this cost
to only 50 percent of the facilities rather
than all of them for the final rule. For
the sampling and analysis approach, we
assumed $435 per sample for analysis
and 20 hours of time for a contractor
($125 per hour labor rate) to collect one
sample per wastewater stream per
facility; thus, the total cost of this
approach is estimated to be $4,240 per
year per facility. We assumed one
sample per stream because one sample
would be sufficient to meet the
compliance requirements. The estimate
of 20 hours at $125 per hour is based on
a commenter’s estimate for retrieving
four samples. One commenter noted
that the cost of triplicate analysis is
approximately $885. Assuming that the
average cost per sample is not based on
the number of samples, the cost on a per
sample basis would be $295. We
retained the $435 sampling cost used at
proposal for consistency and to be
somewhat conservative in our estimate.
The total respondent burden for the
final wastewater standards was
estimated to be $84,700 per year for
characterizing the streams according to
process knowledge and $205,100 per
year for sampling and analysis, which
we believe is reasonable. The overall
respondent burden for wastewater
streams has decreased by $90,000 from
proposal to the final standards.
Comment: According to several
commenters, decanting is not justified
for small streams, given the expense of
the equipment and the small potential
benefit. For example, one commenter
indicated the capital and operating cost
for a facility could exceed $100,000
while achieving only minimal emissions
reductions because of low throughput or
low volatility of the HAP. Another
commenter requested that streams
containing up to 200 lbs/yr of PSHAP be
excluded from the decanting
requirement.
One commenter stated that small
streams that contact only highly
insoluble materials and streams that are
excluded from the definition of
wastewater in other rules should not be
subject to the treatment requirement
because such streams are not currently
treated, the cost and burden to treat
such streams were not considered in the
rulemaking record and, therefore,
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treatment for all streams cannot be
GACT.
Response: The revised definition of
wastewater clarifies the types of water
discharges that are wastewater. With the
changes to the final rule for wastewater
systems, we do not agree that our cost
estimates are in error and that there will
be additional costs incurred to meet the
treatment requirements in the final rule.
Comment: Several commenters
objected to the proposed maintenance
wastewater requirements and stated that
the wastewater requirements should be
limited to process wastewater. One
commenter stated that the proposed
requirement to decant the organic phase
from maintenance wastewater is
particularly problematic because
maintenance wastewater is often
generated in small volumes and
collected in various vessels prior to onsite or offsite energy recovery, reuse, or
recycling. The maintenance wastewater
is not discharged directly into an
individual drain system. The
commenter pointed out that decanting
these streams first would add a second
transfer step, which would increase the
emissions potential relative to the
current operating practice.
Response: By adding the compliance
options discussed above, we have
addressed industry concerns regarding
wastewater generated in small
quantities, wastewater that is reused or
recycled, and wastewater shipped
offsite. For example, instead of requiring
only decanting, the final rule allows an
owner or operator the alternative to
collect a small wastewater stream and
send it to an offsite hazardous waste
treatment facility. This option applies to
maintenance wastewater as well as to
process wastewater. Considering the
requirements of the final rule, we see no
reason to distinguish between a process
wastewater stream and a maintenance
wastewater stream.
6. Transfer Operations
Comment: One commenter stated that
the data and analysis supporting the
proposed rule demonstrate that the
controls currently in place at chemical
manufacturing area sources are already
GACT and that no additional
requirements are justified. The
commenter indicated the rule should be
revised to incorporate criteria that
reflect the submerged fill or equivalent
controls currently in place and should
impose no additional requirements.
This commenter also stated the
management practice requirements that
are based on requirements for transfer at
gasoline distribution facilities should be
deleted. According to the commenter,
these requirements generally are not
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GACT (because they impose significant
cost but achieve no emission reduction),
are unclear, and conflict with other
requirements and regulations. The
commenter provided labor hour
estimates for the various management
practice tasks and estimated that the
total cost would be more than 10 times
higher than EPA estimated.
Response: As discussed in section III
of this preamble, the management
practice requirements have been revised
in the final rule to better reflect what is
generally available for these categories.
Upon review of the comments, we
recognized that the proposed
management practice requirements were
redundant for CMPU with both batch
and continuous process vents because
the proposed requirements for both
emission points applied to all process
equipment. In this final rule, the various
proposed management practices for
process vents, equipment leaks, transfer
operations, and storage tanks were
consolidated and simplified into one
comprehensive set of management
practices that are applicable to each
affected CMPU. The comprehensive
management practices in the final rule
include requirements to equip each
vessel with a cover or lid that must be
in place when the vessel contains HAP
(except for material addition and
sampling) and to conduct sensory
inspections for leaks throughout each
affected CMPU on a quarterly basis. The
proposed inspections for equipment
leaks are included without change in
the final management practice
requirements, but the final rule also
requires comparable inspections for
leaks from process equipment in a
CMPU (e.g., reactors, distillation units,
process tanks) and for storage tanks that
are part of a CMPU and that store liquid
that contains any Table 1 organic urban
HAP.
For transfer operations, we retained in
the final rule the requirement to use
submerged/bottom filling or other
controls for all loading of tank trucks
and railcars (excluding reactive and
resinous materials). As the commenter
noted, the combination of these loading
procedures and process unit-wide
management practices is consistent with
operation at most area sources and has
been determined to be GACT, unlike the
proposed requirements that were based
on the requirements in the gasoline
distribution rule. Therefore, the final
standards generally do not impose many
additional requirements except for the
few facilities that may not already be
implementing these procedures.
Although emissions from transfer
operations are less than emissions from
other emission points at chemical
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manufacturing area sources, we believe
that the reason for this is, in part, that
most facilities are implementing
submerged loading or other control
techniques. The standards ensure that
these practices continue.
Comment: Three commenters
requested that the submerged (and
bottom) fill requirement be deleted for
transfer of resins because of operational
and safety concerns. One commenter
noted that resins can stratify and some
of the layers formed might be
flammable. Another commenter noted
that submerged fill may be dangerous
for certain resins and polymers,
particularly those that contain styrene.
The third commenter noted that the
Amino and Phenolic Resins NESHAP
(40 CFR part 63, subpart OOO) has no
requirements for transfer of resins
because EPA determined that the resins
contain insignificant quantities of HAP
and are not cost-effective to regulate.
One commenter also requested an
exemption from the submerged/bottom
loading requirement for loading of all
reactive, viscous, and sticky materials
due to safety concerns, the fact that such
procedures are not general industry
practice, and because past efforts have
shown the liquids stick and sometimes
harden in the fill pipe, resulting in a
significant expense to replace the fill
pipe and dispose of the hardened
material as a RCRA hazardous waste.
Response: In response to commenters
concerns, we reevaluated types of liquid
transfers to determine GACT for
transfers of the types of materials
described by the commenters. We
determined that submerged loading is
not a generally available industry
practice for transferring reactive or
resinous materials for the reasons
articulated by the commenters. To
address this issue, the final rule
specifies that submerged or bottom
loading is not required for reactive or
resinous material. However, transfer
operations associated with these
materials must comply with the other
management practices.
7. Heat Exchange Systems
Comment: One commenter stated that
EPA should regulate cooling towers
where process fluid contains not less
than 5- or 10-percent HAP to keep
applicability consistent with historic
LDAR applicability criteria and to
minimize burden. Other commenters
stated only re-circulating cooling towers
serving process heat exchangers
containing 5 percent by weight organic
HAP that could leak into the water
should be subject to cooling tower
requirements.
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Two commenters requested EPA
clarify whether ‘‘once-through’’ cooling
systems, comfort cooling towers, or
other non-process cooling towers are
excluded. These commenters suggested
that exemptions in the HON under 40
CFR 63.104(a) be included in the rule,
with some modifications, and that the
exemptions apply to all cooling towers,
not only those with >8,000 gal/min
circulation rates.
Response: Although the proposed rule
used the term ‘‘cooling tower’’ systems,
we intended it to mean ‘‘heat exchange’’
systems as is consistent with the HON.
Furthermore, the language in item 5.b of
Table 2 to the proposed rule required
affected sources to comply with the
requirements contained in 40 CFR
63.104(a)(1) through (6) of the HON.
That provision listed systems that were
not subject to the proposed rule (i.e.,
systems with cooling water side
pressure that is at least 35 kPa greater
than the process side, systems with
intervening fluids with <5 weight
percent total HAP, systems used to cool
process fluids containing <5 weight
percent HAP [as specified in Table 4 of
40 CFR part 63, subpart F for
recirculating systems, and as specified
in Table 9 of 40 CFR part 63, subpart G
for once-through systems], and oncethrough systems that meet specified
National Pollution Discharge
Elimination System permit
requirements).
Therefore, the final standards for heat
exchange systems apply to all heat
exchange systems that are part of the
affected source and that do not meet
conditions in 40 CFR 63.104(a) of the
HON. The heat exchange systems
covered by the final rule are also exactly
the same as the cooling tower systems
we intended to cover under the proposal
and on which our cost and emission
reduction estimates were based.
While a commenter noted that oncethrough systems are exempted in the
HON, it should be noted that the HON
covers both recirculating and oncethrough heat exchange systems under
the 40 CFR 63.104 heat exchange system
requirements. Consistent with the
proposal, the final rule applies to oncethrough cooling waters in accordance
with 40 CFR 63.104(a).
We believe that control of oncethrough heat exchanger cooling systems
is appropriate for several reasons.
Emissions of volatile HAP occur readily
from open water sources. While the
stripping process may not be as fast as
in a cooling tower, once-through cooling
water will have a much longer exposure
to the atmosphere than a system with a
cooling tower. While the emissions may
occur over a longer time period, all
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available scientific evidence and fate
modeling studies of open water systems
leads us to conclude that essentially all
volatile HAP will be released into the
atmosphere. Therefore, we see no reason
why HAP leaks from heat exchange
systems into once-through cooling water
should be treated any differently than
HAP leaks from heat exchange systems
that have cooling towers.
For the final rule, we clarify that heat
exchange systems are part of the
affected source and specifically address
once-through cooling systems. We have
included a definition of ‘‘heat exchange
system’’ as in the HON. These changes
clarify the applicable requirements and
also clarify that comfort cooling towers
and any other non-process cooling
towers are not subject to standards.
Comment: Two commenters stated
that the management practice
requirement for systems with <8,000
gal/min circulation rate should be
clarified. These commenters requested
that area sources be allowed to sample
to determine if indications of a leak
identified by an inspection actually
reflect a leak that is large enough to
justify a costly repair or a process
shutdown. Because § 63.104(b) of the
HON defines a leak as 1 ppm, and this
level was also used in the impacts
analysis for the proposed standards, the
commenters requested that area sources
be allowed to determine if this
condition is met before being required
to repair after an inspection reveals
indications of a leak.
Response: The final rule specifies that
the owner or operator must either
eliminate indications of a potential leak
or demonstrate that the HAP
concentration in the cooling water does
not constitute a leak, as defined in 40
CFR 63.104(b)(6). If the concentration
threshold is not met, the system is
assumed not to be leaking, and no other
requirements apply for that inspection
cycle. We believe this is appropriate
because HAP may be inadvertently
introduced to the heat exchange system
in ways other than through a leak.
Requiring the facility to cease
operations based on minimal HAP
present is not GACT as it would create
considerable cost with virtually no HAP
reductions. In addition, an alternative
has been added for small heat exchange
systems to allow compliance with the
same requirements that apply to large
heat exchange systems instead of the
requirements that would otherwise
apply to the small heat exchange
system.
Comment: One commenter stated the
costs estimated for the cooling tower
requirements are significantly
underestimated and suggested several
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specific revisions to the cost analysis
involving the number of cooling towers
per site, number of samples to be
collected, operator sampling time, and
sample analysis costs. Specifically,
commenters suggested that EPA should:
Assume two cooling towers per site;
assume four samples per quarter for
Options 2 and 3 because many cooling
towers have several return headers that
each must be monitored and because
both inlet and outlet monitoring will be
required for many cooling towers to
account for organic cooling tower
additives, heavy HAP and soluble HAP
which build up in the system; operator
sampling time should be 1 hour under
Options 2 and 3; sampling of total
hydrocarbons or surrogate species costs
$200 to $400 per sample under Option
2; sampling for HAP speciation requires
multiple samples or gas
chromatography/mass spectroscopy for
$300 to $800 per analysis; HON
procedures require triplicate samples;
and add cost associated with check
samples and identifying the source of
the leak.
Response: We have made several
revisions to the costs based on
comments and to correct omissions at
proposal. While commenters suggested
that there are two cooling towers at each
facility, after limiting the affected source
to CMPUs and associated heat exchange
systems and wastewater systems that
use, produce, or generate chemical
manufacturing urban HAP, it is likely
that area sources have one cooling tower
(or heat exchange system) in the affected
source. Option 1 in both the proposed
and final analyses is a quarterly sensory
inspection and leak repair program, and
Option 2 consists of the requirements
for surrogate monitoring and leak repair
in 40 CFR 63.104(c) of the HON. As
discussed in section III.B.2.f of this
preamble, the Option 1 requirements
were determined to be GACT for small
heat exchange systems, and the Option
2 requirements were determined to be
GACT for large heat exchange systems.
For the final Option 2 cost analysis,
we increased the number of quarterly
samples as suggested by one
commenter, i.e., increased the number
to be taken from one sample to three
samples, given that some operators will
monitor the heat exchange exit stream
before the outlet cooling water is
manifolded with other streams. We
included a 1-hour sampling time for
Option 2, as suggested by a commenter.
We also revised the recordkeeping time
to 1 hour per quarter for both Options
1 and 2 because the type and amount of
information to be recorded are
comparable under the two options. We
inadvertently omitted the labor costs to
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56031
conduct the quarterly sensory
inspections for Option 1 at proposal and
have included those cost estimates in
the final analysis.
We did not incorporate other
suggested changes from the commenters
in the final impacts analysis. One
suggestion was to incorporate costs for
identifying the specific source of the
leak. However, with the changes noted
above regarding the monitoring of
individual heat exchangers, i.e.,
conducting three samples per quarterly
event at heat exchanger exits rather than
one sample at a manifolded location, we
assumed that no additional cost would
be associated with finding the specific
leaking heat exchanger because the leak
will be easier to locate based on HAP
concentrations in the samples taken at
different locations. Other suggested
changes were to include costs for ‘‘water
sampling,’’ monitoring both inlet and
outlet locations, and conducting
sampling in triplicate. We did not
include costs for these activities because
they are not required under either
Option 1 or Option 2. An owner or
operator may elect to conduct
monitoring in accordance with 40 CFR
63.104(b) of the HON, which does
require sampling at the inlet and outlet
of each heat exchange system and in
triplicate, but we did not include costs
for compliance with these procedures
because we do not expect many
facilities to choose to comply with this
option. Similarly, facilities that choose
to conduct water sampling to meet the
surrogate indicator monitoring under
Option 2 could incur additional lab
analysis costs and would perhaps
choose to take two or three samples;
however it is not required by the rule.
8. Equipment Leaks
Comment: One commenter requested
that the rule allow use of Method 21 as
an option to confirm that AVO
indication of a leak is or is not actually
a leak, i.e., less than 10,000 ppmv, as is
consistent with HON. Another
commenter asked that Method 21
inspections be allowed in lieu of
sensory inspections.
Response: The final rule allows
Method 21 inspections in lieu of
sensory inspections. This alternative is
equivalent to the method in the
proposed rule at detecting organic HAP
leaks. The leak definition in the final
rule for Method 21 is set at 500 ppmv,
the most stringent level used in any
Federal LDAR program.
D. Initial Compliance Demonstrations
Comment: Three commenters
requested that sources be allowed to
demonstrate initial compliance using
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design evaluations (or a combination of
design evaluation, engineering
calculation, or information from the
equipment supplier) as an alternative to
performance testing for any control
device and any type of HAP, not just
under the conditions where it is already
allowed in the MON and 40 CFR part
63, subpart SS. One commenter also
stated that sources should be allowed to
designate vents as having a TRE <1.0
and allow engineering estimates as an
alternative to testing in all cases (rather
than requiring testing when estimating
procedures result in a TRE between 1.0
and 4.0). These commenters stated that
this would be a way to reduce burden
and costs while having little impact on
emissions reductions, and they pointed
out that, in some cases, testing is
impossible (e.g., at the inlet to sintered
metal filters that are used to control
particulate emissions from storage bins).
One commenter added that some
problems that area sources with limited
testing experience are likely to
encounter include the need to modify
sampling methods, the lack of inlet
sampling ports and the lack of a location
that will allow ports to meet EPA
Method 1 location requirements, and
difficulty sampling inlet streams due to
toxicity or flammability of the gas.
Response: Performance tests provide
the greatest assurance that required
control levels are being achieved.
However, they can be costly (>$20,000
per test). Design evaluations based on
engineering principles are allowed in
the MON and other MACT rules for
small control devices primarily due to
cost considerations and the limited
emission potential from small control
devices. Considering the cost of testing
and the fact that overall emissions from
area sources are much lower than
emissions from major sources, we do
not think a requirement for testing at
area sources is justified. Therefore, the
final rule specifies that design
evaluations may be used to demonstrate
initial compliance with any organic
HAP emission limits, hydrogen halide
and halogen HAP emission limits for
scrubbers associated with combustion
controls for halogenated vent streams,
and metal HAP emission limits.
The final rule also does not require
compliance with the referenced
requirements in § 63.115(d)(1)(ii) that
specify the owner or operator must
either perform measurements to verify
that the TRE determined using an
engineering assessment is really
between 1 and 4 or consider the TRE to
be <1; thus, an engineering assessment
is sufficient to determine the TRE in this
range.
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E. Monitoring Requirements
Comment: Several commenters urged
EPA to specify that the proposed PS–17
and EPA Quality Assurance Procedure 4
do not apply to chemical manufacturing
area sources because the burden and
cost of these requirements is significant.
Another commenter stated that the costs
for complying with the proposed PS–17
and EPA Quality Assurance Procedure 4
need to be considered in the impacts
analysis if they are to apply to chemical
manufacturing area sources. One
commenter noted that sophisticated
instrumentation systems, centralized
computer data systems, and on-site
instrumentation specialists would be
needed to comply with the proposed
PS–17 and EPA Quality Assurance
Procedure 4 requirements.
Response: PS–17 and EPA Quality
Assurance Procedure 4 have not been
finalized. As one commenter pointed
out, these requirements go beyond
existing MACT and NSPS standards,
area sources in the categories being
regulated today do not generally comply
with these procedures, and the costs to
comply with PS–17 and EPA Quality
Assurance Procedure 4 are not
reasonable. For these reasons, PS–17
and EPA Quality Assurance Procedure 4
do not apply to affected sources under
40 CFR part 63, subpart VVVVVV.
F. Recordkeeping and Reporting
Comment: Two commenters stated
that imposing almost all 40 CFR part 63
General Provisions is overly
burdensome and unjustified, because
area sources have limited technical
expertise and staff resources and small
emission potential compared to major
sources. For example, one commenter
indicated that the ‘‘negative’’ records
required by 40 CFR 63.1(b)(3) and 40
CFR 63.10(b)(3) should be indicated as
‘‘No’’ in Table 4; the performance
testing and monitoring provisions in 40
CFR part 63, subpart SS should
supersede 40 CFR 63.7 and 40 CFR 63.8;
and only the 40 CFR part 63 General
Provisions, not the 40 CFR part 60
General Provisions, should apply.
Response: In consideration of these
comments, we have reviewed the
General Provisions and made a few
minor changes to Table 9 of the final
rule with respect to recordkeeping and
reporting requirements (Applicability of
General Provisions to Subpart
VVVVVV). We determined that 40 CFR
63.7(a)(2) does not apply because the
rule references the procedures in 40
CFR part 63, subpart SS for certain
control device compliance
requirements, and 40 CFR 63.997(c)(1)
of subpart SS contains performance
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testing schedule requirements that are
comparable, although slightly more
descriptive, than the schedule
requirements in 40 CFR 63.7(a)(2). To
ensure that area sources do not have to
comply with PS–17 and EPA Quality
Assurance Procedure 4 when they are
finalized, we determined that 40 CFR
63.8(a)(2) does not apply. We also
specify in Table 9 that references to
SSM in the General Provisions
requirements for recordkeeping and
reporting do not apply. Finally, we
determined that the notification of
changes to information already provided
that is required by 40 CFR 63.9(j) does
not apply because it is redundant with
40 CFR 63.11501(d)(4) of the final rule,
which specifies that notifications of
process changes that affect a compliance
determination, result in a new
compliance determination, or change
the method of compliance must be
reported in the semi-annual compliance
reports.
In addition to the changes in Table 9,
we also added a statement in 40 CFR
63.11501(a) of the final rule to clarify
that an affected source must only
comply with those Part 63 General
Provisions as specified in 40 CFR Table
9. The General Provisions in other Parts,
such as Part 60, do not apply except to
the extent that a source is subject to an
overlapping requirement, and that
requirement calls for compliance with
the General Provisions of another part.
G. Requirements During Periods of
Startup, Shutdown, and Malfunction
(SSM)
Comment: Several commenters
suggested changes to simplify and
reduce the burden of SSM requirements.
One commenter stated that no special
reporting should be required after an
SSM event if the SSM plan was
followed, and sources should not have
to submit revised plans if the plan is
modified in a timely fashion. One
commenter recommended that 40 CFR
part 63, subpart VVVVVV explicitly
state that emission limits and control
requirements do not apply during SSM
periods. Three commenters stated that
facilities subject only to management
practice requirements should not be
required to develop an SSM plan
because no purpose is served by
requiring an SSM plan for anything that
does not impact required controls.
One commenter stated EPA should
simplify SSM reporting requirements
by: (1) Waiving immediate reporting as
required by 40 CFR 63.10(d)(5); (2)
requiring the information required by 40
CFR 63.10(d)(5) to be recorded and
maintained onsite and submitted in the
periodic report; (3) requiring SSM
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reporting only if excess emissions
occurred and they did not follow their
SSM plan; and (4) allowing SSM
reporting to be consolidated with
semiannual compliance reports.
One commenter stated that Table 4
should indicate that the immediate
reporting requirements and separate
SSM reports required in 40 CFR
63.6(e)(3)(iii) and (iv) do not apply to 40
CFR part 63, subpart VVVVVV, and that
failure to follow the SSM plan during an
event where there are excess emissions
should be reported in the deviation
report. This commenter also requested
that EPA use time and labor rate
assumptions provided by the
commenter in revised burden estimates
related to SSM plans.
This same commenter stated that EPA
developed the emission limitations and
work practices in the proposed rule
without considering any emission data
during SSM of control or process
equipment. As such, the EPA cannot
legally impose the emission limitations
required during normal operations on
sources during periods of SSM. The
commenter points out that EPA may set
a standard based on GACT or
management practices, and management
practices is the most appropriate
requirement for SSM. The commenter
suggests provisions of the HON be used
as a model for SSM management
practices. The commenter also
requested that EPA clarify that area
sources may take all actions necessary
to ensure that sources operate safely at
all times, including during SSM events,
by including language similar to that in
the MON in regards to opening a safety
device.
Another commenter also submitted
comments in response to the court
decision on SSM issues. The commenter
submitted additional compliance
options that would show compliance at
all times, including periods of SSM
because, according to the commenter,
these periods are not steady state
conditions and, therefore, operating
parameter limits determined through
performance testing or engineering
evaluations would not be indicative of
those periods. The commenter stated
that SSM provisions should still be
included in the final rulemaking for area
sources. Alternatives suggested by the
commenter include demonstration of
compliance of emission limit using a
long term rolling average; conduct
performance testing for periods of
startup and shutdown; allow use of
storage tank when control device is not
operational if tank is not filled and has
a tight fitting cover; run no new batches
until malfunction is over; and ensure
that the control device is at normal
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operating conditions before the process
is started.
Response: Table 9 to the final rule
(Table 4 to the proposed rule) contains
references to the 40 CFR part 63 General
Provisions and lists the applicability of
the General Provisions to the sources
subject to the rule. As explained above,
in Sierra Club v. EPA, 551 F.3d 1019,
the Court vacated 40 CFR 63.6(f)(1) and
63.6(h)(1). In light of this court decision,
we revised Table 9 to state that 40 CFR
63.6(f)(1) and (h)(1) do not apply. Table
9 also states that the requirements for
SSM plans and reports in 40 CFR
63.6(e)(3) and 40 CFR 63.10(d)(5) do not
apply. The final emission standards
summarized in section IV above apply
at all times. As noted in sections III and
IV above, we are establishing a separate
emission standard for periods of startup
and shutdown for continuous process
vents for the nine source categories at
issue here, because these periods are
characterized by activities, such as the
filling of vessels and the inerting of
vessels, and these activities generally
result in significantly different
emissions than normal operations. See
Sierra Club, 551 F.3d at 1027
(recognizing that the CAA does not
require EPA to set a single emission
standard under CAA section 112(d) that
applies during all operating periods).
Some commenters complain that EPA
failed to consider emissions data during
startup and shutdown, and that EPA
should set different standards for these
periods. EPA is limited to the emissions
information before it, which, of course,
includes any information provided by
the commenters. In this case, EPA
carefully analyzed all of the emissions
information before it, including that
provided by commenters, and
concluded that only continuous vents
presented a situation where a separate
standard during startup and shutdown
was appropriate. Although EPA
recognizes that startup and shutdown
events associated with a continuous
process can impact the quantity of
wastewater sent to the wastewater
system, these events do not warrant a
separate standard for wastewater
systems. The final GACT standards for
wastewater systems appropriately
control HAP emissions, and the
commenters have not provided any data
or other information that would justify
a separate standard for wastewater
systems. Contrary to the commenters’
assertion, for batch processing, startup
and shutdown are considered part of
normal operations. Storage tanks, heat
exchange systems, and transfer
operations also do not undergo startup
and shutdown activities.
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Consistent with Sierra Club v. EPA,
EPA has established CAA section 112(d)
compliant standards in this rule that
apply continuously. The standards, as
described above, apply at all times. In
establishing the standards in this rule,
EPA has taken into account startup and
shutdown periods and has established
different standards for such periods
where appropriate. Periods of start-up,
normal operations, and shut-down are
all predictable and routine aspects of a
source’s operations. Batch processes
start up and shutdown as part of their
routine process and continuous process
operations undergo startups and
shutdowns for a variety of reasons,
including changes in product demand
or product line, and upgrading of
equipment. By contrast, a malfunction is
defined as a ‘‘sudden, infrequent, and
not reasonably preventable failure of air
pollution control and monitoring
equipment, process equipment or a
process to operate in a normal or usual
manner * * * ’’ 40 CFR 63.2. EPA has
properly accounted for different periods
of operation in establishing the
standards in this rule. EPA does not
view malfunctions as a distinct
operating mode and, therefore, any
emissions that occur at such times do
not need to be factored into
development of CAA section 112(d)
standards, which, once promulgated,
apply at all times. Thus, EPA is not
setting separate standards for
malfunctions in this rule, as the
commenters requested.
Further, even if malfunctions were
considered a distinct operating mode,
we believe it would be impracticable to
take into account malfunctions in
setting CAA section 112(d) standards.
Because, by definition, malfunctions are
sudden and unexpected events, it would
be difficult to set a standard that would
account for the myriad of different
emissions that could occur during
malfunctions. In addition, the type,
frequency, and duration of the
malfunctions may differ significantly
between sources. Furthermore,
emissions during malfunctions can
substantially exceed the level of
emissions during start-up, shut-down,
and normal operations. Finally, setting
an emissions standard that accounts for
all different types of malfunctions could
allow a source to emit excessive
quantities of uncontrolled pollution.
Commenters raised a concern that
certain malfunctions necessitate the
opening of a safety device to avoid
damage to equipment or injury to
personnel working at the site. EPA
shares the commenters’ concerns that
plants must be operated safely and that
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plant operators should run their
facilities in a safe manner.
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H. Title V Permitting
As discussed above in section III.F,
we are not finalizing the exemption
from title V requirements for those
sources that became area sources by
installing emission controls. We
maintain, as explained below in this
response to significant comments, that
we properly applied the test for
determining whether title V is
unnecessarily burdensome on the other
sources subject to this NESHAP and we
are finalizing that exemption in this
rulemaking.
Comment: One commenter argued
that the Agency’s proposal to exempt
the nine area source categories from title
V requirements is unlawful and
arbitrary. The commenter states that
section 502(a) of the CAA authorizes
EPA to exempt area source categories
from title V permitting requirements if
the Administrator finds that compliance
with such requirements is
‘‘impracticable, infeasible or
unnecessarily burdensome.’’ 42 U.S.C.
§ 7661a(a). The commenter notes that
EPA did not claim that title V
requirements are impracticable or
infeasible for any of the source
categories it proposes to exempt, but
that EPA instead relied entirely on its
claim that title V would be
‘‘unnecessarily burdensome.’’
Response: We have reconsidered our
proposed exemption for major sources
that installed controls to become area
sources after 1990. Based on our
additional review of the source
categories since proposal, we conclude
that exemption for these synthetic area
sources is not appropriate as discussed
above in section III.F. We are finalizing
the exemption for synthetic area sources
that took operational limits and for
natural minor sources.
Section 502(a) of the CAA states, in
relevant part, that:
* * * [t]he Administrator may, in the
Administrator’s discretion and consistent
with the applicable provisions of this
chapter, promulgate regulations to exempt
one or more source categories (in whole or
in part) from the requirements of this
subsection if the Administrator finds that
compliance with such requirements is
impracticable, infeasible, or unnecessarily
burdensome on such categories, except that
the Administrator may not exempt any major
source from such regulations.
See 42 U.S.C. 7661a(a).
The statute plainly vests the
Administrator with discretion to
determine when it is appropriate to
exempt non-major (i.e., area) sources of
air pollution from the requirements of
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title V. The commenter correctly notes
that EPA based the proposed
exemptions solely on a determination
that title V is ‘‘unnecessarily
burdensome,’’ and did not rely on
whether the requirements of title V are
‘‘impracticable’’ or ‘‘infeasible’’, which
are alternative bases for exempting area
sources from title V.
To the extent the commenter is
asserting that EPA must determine that
all three criteria in CAA section 502 are
met before an area source category can
be exempted from title V, the
commenter misreads the statute. The
statute expressly provides that EPA may
exempt an area source category from
title V requirements if EPA determines
that the requirements are
‘‘impracticable, infeasible or
unnecessarily burdensome.’’ See CAA
section 502 (emphasis added). If
Congress had wanted to require that all
three criteria be met before a category
could be exempted from title V, it
would have stated so by using the word
‘‘and,’’ in place of ‘‘or.’’
Comment: One commenter stated that
in order to demonstrate that compliance
with title V would be ‘‘unnecessarily
burdensome,’’ EPA must show, among
other things, that the ‘‘burden’’ of
compliance is unnecessary. According
to the commenter, by promulgating title
V, Congress indicated that it viewed the
burden imposed by its requirements as
necessary, as a general rule. The
commenter maintained that the title V
requirements provide many benefits that
Congress viewed as necessary. Thus, in
the commenter’s view, EPA must show
why, for any given category, special
circumstances make compliance
unnecessary. The commenter believed
that EPA has not made that showing for
any of the categories it proposes to
exempt.
Response: EPA does not agree with
the commenter’s characterization of the
demonstration required for determining
that title V is unnecessarily burdensome
for an area source category. As stated
above, the CAA provides the
Administrator discretion to exempt an
area source category from title V if he
determines that compliance with title V
requirements is ‘‘impracticable,
infeasible, or unnecessarily
burdensome’’ on an area source
category. See CAA section 502(a). In
December 2005, in a national
rulemaking, EPA interpreted the term
‘‘unnecessarily burdensome’’ in CAA
section 502 and developed a four-factor
balancing test for determining whether
title V is unnecessarily burdensome for
a particular area source category, such
that an exemption from title V is
appropriate. See 70 FR 75320, December
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19, 2005 (‘‘Exemption Rule’’). In
addition to interpreting the term
‘‘unnecessarily burdensome’’ and
developing the four-factor balancing test
in the Exemption Rule, EPA applied the
test to certain area source categories.
The four factors that EPA identified in
the Exemption Rule for determining
whether title V is unnecessarily
burdensome on a particular area source
category include: (1) Whether title V
would result in significant
improvements to the compliance
requirements, including monitoring,
recordkeeping, and reporting, that are
proposed for an area source category (70
FR 75323); (2) whether title V
permitting would impose significant
burdens on the area source category,
and whether the burdens would be
aggravated by any difficulty the sources
may have in obtaining assistance from
permitting agencies (70 FR 75324); (3)
whether the costs of title V permitting
for the area source category would be
justified, taking into consideration any
potential gains in compliance likely to
occur for such sources (70 FR 75325);
and (4) whether there are
implementation and enforcement
programs in place that are sufficient to
assure compliance with the NESHAP for
the area source category, without relying
on title V permits (70 FR 75326).10
In discussing the above factors in the
Exemption Rule, we explained that we
considered on ‘‘a case-by-case basis the
extent to which one or more of the four
factors supported title V exemptions for
a given source category, and then we
assessed whether considered together
those factors demonstrated that
compliance with title V requirements
would be ‘unnecessarily burdensome’
on the category, consistent with section
502(a) of the Act.’’ See 70 FR 75323.
Thus, we concluded that not all of the
four factors must weigh in favor of
exemption for EPA to determine that
title V is unnecessarily burdensome for
a particular area source category.
Instead, the factors are to be considered
in combination and EPA determines
whether the factors, taken together,
10 In the Exemption Rule, in addition to
determining whether compliance with title V
requirements would be unnecessarily burdensome
on an area source category, we considered,
consistent with the guidance provided by the
legislative history of CAA section 502(a), whether
exempting the area source category would adversely
affect public health, welfare, or the environment.
See 70 FR 75326, December 19, 2005. As shown
above, after conducting the four-factor balancing
test and determining that title V requirements
would be unnecessarily burdensome on the area
source categories at issue here, we examined
whether the exemption from title V would
adversely affect public health, welfare, and the
environment, and found that it would not.
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support an exemption from title V for a
particular source category.
The commenter asserts that ‘‘EPA
must show * * * that the ‘‘burden’’ of
compliance is unnecessary.’’ This is not,
however, one of the four factors that we
developed in the Exemption Rule in
interpreting the term ‘‘unnecessarily
burdensome’’ in CAA section 502, but
rather a new test that the commenter
maintains EPA ‘‘must’’ meet in
determining what is ‘‘unnecessarily
burdensome’’ under CAA section 502.
EPA did not re-open its interpretation of
the term ‘‘unnecessarily burdensome’’
in CAA section 502 in the October 6,
2008 proposed rule for the categories at
issue in this rule. Rather, we applied the
four-factor balancing test articulated in
the Exemption Rule to the source
categories for which we proposed title V
exemptions. Had we sought to re-open
our interpretation of the term
‘‘unnecessarily burdensome’’ in CAA
section 502 and modify it from what
was articulated in the Exemption Rule,
we would have stated so in the October
6, 2008, proposed rule and solicited
comments on a revised interpretation,
which we did not do. Accordingly, we
reject the commenter’s attempt to create
a new test for determining what
constitutes ‘‘unnecessarily burdensome’’
under CAA section 502, as that issue
falls outside the purview of this
rulemaking.11
Furthermore, we believe that the
commenter’s position that ‘‘EPA must
show * * * that the ‘‘burden’’ of
compliance is unnecessary’’ is
unreasonable and contrary to
Congressional intent concerning the
applicability of title V to area sources.
Congress intended to treat area sources
differently under title V, as it expressly
authorized the EPA Administrator to
exempt such sources from the
requirements of title V at her discretion.
There are several instances throughout
the CAA where Congress chose to treat
major sources differently than nonmajor sources, as it did in CAA section
502. In addition, it is worth noting that,
although the commenter espouses a new
interpretation of the term
‘‘unnecessarily burdensome’’ in CAA
section 502 and attempts to create a new
test for determining whether the
requirements of title V are
‘‘unnecessarily burdensome’’ for an area
source category, the commenter does
11 If the commenter objected to our interpretation
of the term ‘‘unnecessarily burdensome’’ in the
Exemption Rule, it should have commented on, and
challenged, that rule. Any challenge to the
Exemption Rule is now time barred by CAA section
307(b). Although we received comments on the title
V Exemption Rule during the rulemaking process,
no one sought judicial review of that rule.
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not explain why EPA’s interpretation of
the term ‘‘unnecessarily burdensome’’ is
arbitrary, capricious, or otherwise not in
accordance with law. We maintain that
our interpretation of the term
‘‘unnecessarily burdensome’’ in CAA
section 502, as set forth in the
Exemption Rule, is reasonable.
Comment: One commenter stated that
exempting a source category from title V
permitting requirements deprives both
the public generally and individual
members of the public who would
obtain and use permitting information
for the benefit of citizen oversight and
enforcement that Congress plainly
viewed as necessary. According to the
commenter, the text and legislative
history of the CAA provide that
Congress intended ordinary citizens to
be able to get emissions and compliance
information about air toxics sources and
to be able to use that information in
enforcement actions and in public
policy decisions on a State and local
level. The commenter stated that
Congress did not think that enforcement
by States or other government entities
was enough; if it had, Congress would
not have enacted the citizen suit
provisions, and the legislative history of
the CAA would not show that Congress
viewed citizens’ access to information
and ability to enforce CAA requirements
as highly important both as an
individual right and as a crucial means
to ensuring compliance. According to
the commenter, if a source does not
have a title V permit, it is difficult or
impossible—depending on the laws,
regulations, and practices of the State in
which the source operates—for a
member of the public to obtain relevant
information about its emissions and
compliance status. The commenter
stated that, likewise, it is difficult or
impossible for citizens to bring
enforcement actions. The commenter
continued that EPA does not claim—far
less demonstrate with substantial
evidence, as would be required—that
citizens would have the same ability to
obtain compliance and emissions
information about sources in the
categories it proposes to exempt without
title V permits. The commenter also said
that, likewise, EPA does not claim—far
less demonstrate with substantial
evidence — that citizens would have the
same enforcement ability. Thus,
according to the commenter, the
exemptions EPA proposes plainly
eliminate benefits that Congress thought
necessary. The commenter claimed that,
to justify its exemptions, EPA would
have to show that the informational and
enforcement benefits that Congress
intended title V to confer—benefits
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which the commenter argues are
eliminated by the exemptions—are for
some reason unnecessary with respect
to the categories it proposes to exempt.
The commenter concluded that EPA
does not even acknowledge these
benefits of title V, far less explain why
they are unnecessary, and that for this
reason alone, EPA’s proposed
exemptions are unlawful and arbitrary.
Response: Once again, the commenter
attempts to create a new test for
determining whether the requirements
of title V are ‘‘unnecessarily
burdensome’’ on an area source
category. Specifically, the commenter
argues that EPA does not claim or
demonstrate with substantial evidence
that citizens would have the same
access to information and the same
ability to enforce under these NESHAP,
absent title V. The commenter’s position
represents a significant revision of the
fourth factor that EPA developed in the
Exemption Rule in interpreting the term
‘‘unnecessarily burdensome’’ in CAA
section 502. For all of the reasons
explained above, the commenter’s
attempt to create a new test for EPA to
meet in determining whether title V is
‘‘unnecessarily burdensome’’ on an area
source category cannot be sustained.
This rulemaking did not re-open EPA’s
interpretation of the term
‘‘unnecessarily burdensome’’ in CAA
section 502. In any event, EPA
interpretation is reasonable.
Furthermore, the commenter’s
statements do not demonstrate a flaw in
EPA’s application of the four-factor
balancing test to the specific facts of the
sources we are exempting, nor do the
comments provide a basis for the
Agency to reconsider the exemption as
we are finalizing it.
EPA reasonably applied the four
factors to the facts of the nine source
categories at issue in this rule, and the
commenter has not identified any flaw
in EPA’s application of the four-factor
test to the nine area source categories at
issue here.
Moreover, as explained in the
proposal, we considered
implementation and enforcement issues
in the fourth factor of the four-factor
balancing test. Specifically, the fourth
factor of EPA’s unnecessarily
burdensome analysis provides that EPA
will consider whether there are
implementation and enforcement
programs in place that are sufficient to
assure compliance with the NESHAP
without relying on title V permits. See
70 FR 75326.
In applying the fourth factor here,
EPA determined that there are adequate
enforcement programs in place to assure
compliance with the CAA. As stated in
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the proposal, we believe that statedelegated programs are sufficient to
assure compliance with the NESHAP
and that EPA retains authority to
enforce this NESHAP under the CAA.
73 FR 58373. We also indicated that
States and EPA often conduct voluntary
compliance assistance, outreach, and
education programs to assist sources,
and that these additional programs will
supplement and enhance the success of
compliance with this NESHAP. 73 FR
58373. The commenter does not
challenge the conclusion that there are
adequate State and Federal programs in
place to ensure compliance with and
enforcement of the NESHAP. Instead,
the commenter provides an
unsubstantiated assertion that
information about compliance by the
area sources with these NESHAP will
not be as accessible to the public as
information provided to a State
pursuant to title V. In fact, the
commenter does not provide any
information that States will treat
information submitted under these
NESHAP differently than information
submitted pursuant to a title V permit.
Even accepting the commenter’s
assertions that it is more difficult for
citizens to enforce the NESHAP absent
a title V permit, in evaluating the fourth
factor in EPA’s balancing test, EPA
concluded that there are adequate
implementation and enforcement
programs in place to enforce the
NESHAP. The commenter has provided
no information to the contrary or
explained how the absence of title V
actually impairs the ability of citizens to
enforce the provisions of the NESHAP.
Furthermore, the fourth factor is one
factor that we evaluated in determining
if the title V requirements were
unnecessarily burdensome. As
explained above, we considered that
factor together with the other factors
and determined that it was appropriate
to finalize the proposed exemptions for
natural area sources and synthetic area
sources that took operational limits in
the source categories at issue in this
rule, but we are not finalizing the title
V exemption for sources that became
synthetic area sources through the use
of add-on controls for the reasons set
forth above in section III.F.
Comment: One commenter explained
that title V provides important
monitoring benefits, and, according to
the commenter, EPA assumes that title
V monitoring would not add any
monitoring requirements beyond those
required by the regulations for each
category. The commenter said that, in
its proposal, EPA proposed to require
‘‘management practices, which are
practices that are currently used at most
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facilities, for most subcategories (73 FR
58372).’’ The commenter further states
that ‘‘EPA argues that its proposed
standard, including these practices,
‘provides monitoring in the form of
recordkeeping that will assure
compliance with the requirements of the
proposed rule.’ ’’ Id. The commenter
maintains that EPA made conclusory
assertions and that the Agency failed to
provide any evidence to demonstrate
that the proposed monitoring
requirements will assure compliance
with the NESHAP for the exempt
sources. The commenter stated that, for
this reason, as well, its claim that title
V requirements are ‘‘unnecessarily
burdensome’’ is arbitrary and
capricious, and its exemption is
unlawful and arbitrary and capricious.
Response: As noted in the earlier
comment, EPA used the four-factor test
to determine if title V requirements
were unnecessarily burdensome. In the
first factor, EPA considers whether
imposition of title V requirements
would result in significant
improvements to the compliance
requirements that are proposed for the
area source categories. See 70 FR 75323.
It is in the context of this first factor that
EPA evaluates the monitoring,
recordkeeping, and reporting
requirements of the proposed NESHAP
to determine the extent to which those
requirements are consistent with the
requirements of title V. See 70 FR
75323.
The commenter asserts that ‘‘EPA
argues that its proposed standard,
including these practices, ‘provides
monitoring in the form of recordkeeping
that will assure compliance with the
requirements of the proposed rule.’ ’’
The commenter has taken a phrase from
the preamble out of context to imply
that EPA has only required monitoring
in the form of recordkeeping. In the
proposal, we stated:
The proposed rule requires
implementation of certain management
practices, which are practices that are
currently used at most facilities, for most
subcategories, and add on controls and other
requirements, in addition to management
practices for other subcategories of sources.
The proposed rule requires direct monitoring
of emissions or control device parameters,
both continuous and periodic, recordkeeping
that also may serve as monitoring, and
deviation and other semi-annual reporting to
assure compliance with these requirements.
The monitoring component of the first
factor favors title V exemption. For the
management practices, this proposed
standard provides monitoring in the form of
recordkeeping that would assure compliance
with the requirements of the proposed rule.
Monitoring by means other than
recordkeeping for the management practices
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is not practical or appropriate. Records are
required to ensure that the management
practices are followed. The proposed rule
requires the owner or operator to record the
date and results of inspections, as well as any
actions taken in response to findings of the
inspections. The records are required to be
maintained as checklists, logbooks and/or
inspection forms. The rule also requires
emission limit requirements for some
subcategories. Monitoring of control device
or recovery device operating parameters
using CPMS or periodic monitoring is
required to assure compliance with these
emission limits.
See 73 FR 58372.
We nowhere state or imply that the
only monitoring required for the rule is
in the form of recordkeeping. As the
above excerpt states, we required
continuous and periodic direct
monitoring of emission control devices
and recovery devices when the rule
requires the installation of such controls
in addition to the recordkeeping that
serves as monitoring for the
management practices. The commenter
does not provide any evidence that
contradicts the conclusion that the
proposed monitoring requirements are
sufficient to assure compliance with the
standards in the rule.
Based on the foregoing, we considered
whether title V monitoring requirements
would lead to significant improvements
in the monitoring requirements in the
proposed NESHAP and determined that
they would not. We believe that the
monitoring, recordkeeping, and
reporting requirements in this area
source rule can assure compliance for
those sources we are exempting.
For the reasons described above and
in the proposed rule, the first factor
supports an exemption. Assuming, for
arguments sake, that the first factor
alone cannot support the exemption, the
four-factor balancing test requires EPA
to examine the factors, in combination,
and determine whether the factors,
viewed together, weigh in favor of
exemption. See 70 FR 75326. As
explained above, we determined that
the factors, weighed together, support
title V exemption for the natural area
sources and synthetic area sources that
took operational limits in these source
categories.
Comment: One commenter believes
EPA argued that its own belief that title
V is a ‘‘significant burden’’ on area
sources further justifies its exemption
(73 FR 58372–58373). According to the
commenter, regardless of whether EPA
regards the burden as ‘‘significant,’’ the
Agency may not exempt a category from
compliance with title V requirements
unless compliance is ‘‘unnecessarily
burdensome.’’ The commenter stated
that, in any event, EPA’s claims about
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the alleged significance of the burden of
compliance is entirely conclusory and
could be applied equally to any major
or area source category. The commenter
also stated that the Agency does not
show that the compliance burden is
especially great for any of the sources it
proposes to exempt, and, thus, does not
demonstrate that the alleged burden
necessitates treating them differently
from other categories by exempting
them from compliance with title V
requirements.
Response: The commenter appears to
take issue with the formulation of the
second factor of the four-factor
balancing test. Specifically, the
commenter states that EPA must
determine that title V compliance is
‘‘unnecessarily burdensome’’ and not a
‘‘significant burden,’’ as expressed in
the second factor of the four-factor
balancing test.
As we have stated before, at proposal
we found the burden placed on these
sources in complying with the title V
requirements is significant when we
applied the four-factor balancing test.12
We note that the commenter in other
parts of its comments on the title V
exemptions argues that EPA must
demonstrate that every title V
requirement is ‘‘unnecessary’’ for a
particular source category before an
exemption can be granted, but makes no
mention of the ‘‘burden’’ of those
requirements on area sources, but here
the commenter argues that ‘‘significant
burden’’ is not appropriate for the
second factor. Notwithstanding the
commenter’s inconsistency, as
explained above, the four-factor
balancing test was established in the
Exemption Rule and we did not re-open
EPA’s interpretation of the term
‘‘unnecessarily burdensome’’ in this
rule. As explained above, we maintain
that the Agency’s interpretation of the
term ‘‘unnecessarily burdensome,’’ as
set forth in the Exemption Rule and
reiterated in the proposal to this rule, is
reasonable.
Contrary to the commenter’s
assertions, we properly analyzed the
second factor of the four-factor
balancing test. See 70 FR 75320. Under
that factor, EPA considers whether title
V permitting would impose a significant
burden on the area source categories,
and whether that burden would be
aggravated by any difficulty that the
12 As discussed in Section III above, since
proposal, we have reconsidered the proposed
exemption for synthetic area sources that became
area sources by virtue of installing add-on controls
and determined that these sources are generally
larger and more sophisticated sources and, that for
these and other reasons, the burden on these
sources would not be significant.
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sources may have in obtaining
assistance from the permitting agencies.
See 70 FR 75324. The commenter
appears to assert that the second factor
must be satisfied for EPA to exempt an
area source category from title V, but, as
explained above, the four factors are
considered in combination. We have
concluded that the second factor, in
combination with the other factors,
supports an exemption for the chemical
manufacturing area sources that we are
exempting from compliance with title V
in this final rule.
Therefore, we disagree with the
commenter’s assertion that EPA’s
finding (i.e., that the burden of obtaining
a title V permit is significant, does not
equate to the required finding that the
burden is unnecessary) is misplaced.
While EPA could have found that the
second factor alone could justify the
exemption for the sources we are
exempting in this rule, EPA found that
the other three factors also support
exempting these sources from the title V
requirements because the permitting
requirements are unnecessarily
burdensome for the chemical
manufacturing area sources we are
exempting.
Comment: According to one
commenter, EPA argued that
compliance with title V would not yield
any gains in compliance with
underlying requirements in the relevant
NESHAP (73 FR 58373). The commenter
stated that EPA’s conclusory claim
could be made equally with respect to
any major or area source category.
According to the commenter, the
Agency provides no specific reasons to
believe—with respect to any of the
categories it proposes to exempt—that
the additional informational,
monitoring, reporting, certification, and
enforcement requirements that exist in
title V, but not in these NESHAP, would
not provide additional compliance
benefits. The commenter also stated that
the only basis for EPA’s claim is,
apparently, its beliefs that those
additional requirements never confer
additional compliance benefits.
According to the commenter, by
advancing such argument, EPA merely
seeks to elevate its own policy judgment
over Congress’ decisions reflected in the
CAA’s text and legislative history.
Response: The commenter
mischaracterizes the first and third
factors of the four-factor balancing test
and takes out of context certain
statements in the proposed rule
concerning the factors used in the
balancing test to determine if imposition
of title V permit requirements is
unnecessarily burdensome for the
source categories. The commenter also
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56037
mischaracterizes the first factor of the
four-factor balancing test with regard to
determining whether imposition of title
V would result in significant
improvements in compliance. In
addition, the commenter
mischaracterizes the analysis in the
third factor of the balancing test which
instructs EPA to take into account any
gains in compliance that would result
from the imposition of the title V
requirements.
First, EPA nowhere states, nor does it
believe, that title V never confers
additional compliance benefits as the
commenter asserts. In fact, our decision
to not exempt synthetic area sources
that installed add-on controls was
based, in part, on our determination that
the additional public participation and
oversight attendant to title V permitting
was appropriate for those sources.
While EPA recognizes that requiring a
title V permit offers additional
compliance options, the statute provides
EPA with the discretion to evaluate
whether compliance with title V would
be unnecessarily burdensome to specific
area sources. For the sources we are
exempting, we conclude that requiring
title V permits would be unnecessarily
burdensome.
Second, the commenter
mischaracterizes the first factor by
asserting that EPA must demonstrate
that title V will provide no additional
compliance benefits. The first factor
calls for a consideration of ‘‘whether
title V would result in significant
improvements to the compliance
requirements, including monitoring,
recordkeeping, and reporting, that are
proposed for an area source category.’’
Thus, contrary to the commenter’s
assertion, the inquiry under the first
factor is not whether title V will provide
any compliance benefit, but rather
whether it will provide significant
improvements in compliance
requirements.
The monitoring, recordkeeping and
reporting requirements in the rule are
sufficient to assure compliance with the
requirements of this rule for the sources
we are exempting, consistent with the
goal in title V permitting. For example,
in the Notification of Compliance Status
report, the source must certify that it has
implemented management practices,
and, if necessary, installed controls and
established monitoring parameters. See
40 CFR 63.11501 in the final rule. The
source must also submit deviation
reports to the permitting agency every 6
months if there has been a deviation in
the requirements of the rule. See 40 CFR
63.11501 in the final rule. The
requirements in the final rule provide
sufficient basis to assure compliance,
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and EPA does not believe that the title
V requirements, if applicable to the
sources that we are exempting, would
offer significant improvements in the
compliance of the sources with the rule.
Third, the commenter incorrectly
characterizes our statements in the
proposed rule concerning our
application of the third factor. Under
the third factor, EPA evaluates ‘‘whether
the costs of title V permitting for the
area source category would be justified,
taking into consideration any potential
gains in compliance likely to occur for
such sources.’’ Contrary to what the
commenter alleges, EPA did not state in
the proposed rule that compliance with
title V would not yield any gains in
compliance with the underlying
requirements in the relevant NESHAP,
nor does factor three require such a
determination.
Instead, consistent with the third
factor, we considered whether the costs
of title V are justified in light of any
potential gains in compliance. In other
words, EPA considers the costs of title
V permitting requirements, including
consideration of any improvement in
compliance above what the rule
requires. In considering the third factor,
we stated, in part, that, ‘‘[b]ecause the
costs, both economic and noneconomic, of compliance with title V are
high, and the potential for gains in
compliance is low, title V permitting is
not justified for this source category.
Accordingly, the third factor supports
title V exemptions for these area source
categories.’’ See 73 FR 58373.
Most importantly, EPA considered all
four factors in the balancing test in
determining whether title V was
unnecessarily burdensome on the area
source categories we are exempting from
title V in this final rule. As stated above,
we have determined that title V is
appropriate for synthetic area sources
that installed add-on controls and we
are not finalizing the exemption for
those sources. As to the remaining
sources, the commenter’s statements do
not demonstrate a flaw in EPA’s
application of the four-factor balancing
test to the specific facts of the sources
we are exempting, nor do the comments
provide sufficient basis for the Agency
to reconsider its proposal to exempt the
natural area sources and synthetic area
sources that took operational limits to
maintain HAP below major source
levels.
Comment: According to one
commenter, EPA argued that alternative
State implementation and enforcement
programs assure compliance with the
underlying NESHAP without relying on
title V permits (73 FR 58373). The
commenter stated that again, EPA’s
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claim is entirely conclusory and generic.
The commenter also stated that ‘‘the
Agency does not identify any aspect of
any of the underlying NESHAP showing
that with respect to these specific
NESHAP—unlike all the other major
and area source NESHAP it has issued
without title V exemptions—title V
compliance is unnecessary’’ (emphasis
added). Instead, according to the
commenter, EPA merely pointed to
existing State requirements and the
potential for actions by States and EPA
that are generally applicable to all
categories (along with some small
business and voluntary programs). The
commenter said that, absent a showing
by EPA that distinguishes the sources it
proposes to exempt from other sources,
the Agency’s argument boils down to
the generic and conclusory claim that it
generally views title V requirements as
unnecessary. The commenter stated
that, while this may be EPA’s view, it
was not Congress’ view when Congress
enacted title V, and a general view that
title V is unnecessary, does not suffice
to show that title V compliance is
unnecessarily burdensome.
Response: Contrary to the
commenters’ assertions, EPA does
believe that title V is appropriate under
certain circumstances. Indeed, we are
not finalizing the title V exemption for
synthetic area sources that became area
sources by virtue of installing add-on
controls. However, given the facts
associated with the remainder of the
sources in the categories, we think that
exemption from title V is appropriate for
those sources.
In this comment, the commenter again
takes issue with the Agency’s test for
determining whether title V is
unnecessarily burdensome, as
developed in the Exemption Rule. Our
interpretation of the term
‘‘unnecessarily burdensome’’ is not the
subject of this rulemaking. In any event,
as explained above, we believe the
Agency’s interpretation of the term
‘‘unnecessarily burdensome’’ is a
reasonable one. To the extent the
commenter asserts that our application
of the fourth factor is flawed, we
disagree. The fourth factor involves a
determination as to whether there are
implementation and enforcement
programs in place that are sufficient to
assure compliance with the rule without
relying on the title V permits. In
discussing the fourth factor in the
proposal, EPA states that, prior to
delegating implementation and
enforcement to a State, EPA must ensure
that the State has programs in place to
enforce the rule. EPA believes that these
programs will be sufficient to assure
compliance with the rule. EPA also
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retains authority to enforce this
NESHAP anytime under CAA sections
112, 113, and 114. EPA also noted other
factors in the proposal that together are
sufficient to assure compliance with this
area source NESHAP.
The commenter argues that EPA
cannot exempt any of the area sources
in these categories from title V
permitting requirements because ‘‘[t]he
agency does not identify any aspect of
any of the underlying NESHAP showing
that with respect to these specific
NESHAP—unlike all the other major
and area source NESHAP it has issued
without title V exemptions—title V
compliance is unnecessary’’ (emphasis
added). As an initial matter, EPA cannot
exempt major sources from title V
permitting. 42 U.S.C. 502(a). As for area
sources, the standard that the
commenter proposes—that EPA must
show that ‘‘title V compliance is
unnecessary’’—is not consistent with
the standard the Agency established in
the Exemption Rule and applied in the
proposed rule in determining if title V
requirements are unnecessarily
burdensome.
Furthermore, we disagree that the
basis for excluding the chemical
manufacturing area sources we are
exempting from title V requirements is
generally applicable to sources in any
source category. As explained in the
proposal preamble and above, we
balanced the four factors considering
the facts and circumstances of the nine
source categories at issue in this rule.
For example, in assessing whether the
costs of requiring the sources to obtain
a title V permit was burdensome, we
concluded that the high relative costs
would not be justified given that there
is likely to be little or no potential gain
in compliance, particularly for sources
that are required to comply only with
the management practice requirements
contained in the final rule. Almost all of
the sources we are exempting from title
V are required to comply only with
management practices.
Comment: One commenter stated that,
as EPA concedes, the legislative history
of the CAA shows that Congress did not
intend EPA to exempt source categories
from compliance with title V unless
doing so would not adversely affect
public health, welfare, or the
environment. Furthermore, the
commenter stated that EPA conceded
this point. See 73 FR 58373.
Nonetheless, according to the
commenter, EPA does not make any
showing that its exemptions would not
have adverse impacts on health, welfare,
and the environment. The commenter
stated that, instead, EPA offered only
the conclusory assertion that ‘‘the level
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of control would remain the same’’
whether title V permits are required or
not (73 FR 58373). The commenter
continued by stating that EPA relied
entirely on the conclusory arguments
advanced elsewhere in its proposal that
compliance with title V would not yield
additional compliance with the
underlying NESHAP. The commenter
stated that those arguments are wrong
for the reasons given above, and,
therefore, EPA’s claims about public
health, welfare, and the environment are
wrong too. The commenter also stated
that Congress enacted title V for a
reason: To assure compliance with all
applicable requirements and to
empower citizens to get information and
enforce the CAA. The commenter said
that those benefits—of which EPA’s
proposed rule deprives the public—
would improve compliance with the
underlying standards and, thus, have
benefits for public health, welfare, and
the environment. According to the
commenter, EPA has not demonstrated
that these benefits are unnecessary with
respect to any specific source category,
but again, simply rests on its own
apparent belief that they are never
necessary. The commenter concluded,
for the reasons given above, that the
attempt to substitute EPA’s judgment for
Congress’ is unlawful and arbitrary.
Response: Congress gave the
Administrator the authority to exempt
area sources from compliance with title
V if, in his or her discretion, the
Administrator ‘‘finds that compliance
with [title V] is impracticable,
infeasible, or unnecessarily
burdensome.’’ See CAA section 502(a).
EPA has interpreted one of the three
justifications for exempting area
sources, ‘‘unnecessarily burdensome,’’
as requiring consideration of the four
factors discussed above. At proposal,
EPA applied these four factors to the
nine chemical manufacturing area
source categories subject to this rule and
concluded that requiring title V for
these area source categories would be
unnecessarily burdensome. We
maintain that this conclusion is accurate
for the sources we are exempting in this
rule.
In addition to determining that title V
would be unnecessarily burdensome on
the area source categories for which we
proposed exemptions, as in the
Exemption Rule, EPA also considered,
consistent with our interpretation of the
legislative history, whether exempting
the area source categories would
adversely affect public health, welfare,
or the environment. As explained in the
56039
proposal preamble, we concluded that
exempting the area source categories at
issue in this rule would not adversely
affect public health, welfare, or the
environment because the level of
control would be the same even if title
V applied. We further explained in the
proposal preamble that the title V
permit program does not generally
impose new substantive air quality
control requirements on sources, but
instead requires that certain procedural
measures be followed, particularly with
respect to determining compliance with
applicable requirements. The
commenter has not provided any
information to demonstrate that the
exemption from title V that we are
finalizing will adversely affect public
health, welfare, or the environment.
VI. Impacts of the Final Area Source
Standards
A. What are the air impacts?
We estimate that the final standard
will reduce organic HAP emissions by
207 tpy and metal HAP by 41 tpy from
the baseline level, for an overall HAP
emission reduction of 248 tpy from the
baseline. Table 1 of this preamble
summarizes the estimated HAP
reductions under the final standards for
each type of emission point.
TABLE 1—ESTIMATED NATIONWIDE HAP EMISSION REDUCTIONS
HAP emission
reduction (tpy)
Emission point
Batch process vents ..............................................................................................................................
Continuous process vents .....................................................................................................................
Metal HAP process vents ......................................................................................................................
Storage tanks .........................................................................................................................................
Heat exchange systems ........................................................................................................................
Transfer operations ................................................................................................................................
Wastewater systems ..............................................................................................................................
<43
<29
41
5
79
1
51
Total ................................................................................................................................................
248
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B. What are the cost impacts?
The total capital cost of the final
standard is estimated at $2.8 million.
The total annualized cost of the final
standard, including the annualized cost
of capital equipment, is estimated at
$3.2 million/yr. Additional information
on our impact estimates on the sources
is available in the docket (See Docket
Number EPA–HQ—OAR–2008–0334.)
significant adverse impact on any
facilities, large or small. The average
cost for each chemical manufacturing
industry is projected to be less than 0.06
percent of average sales. In addition, the
average costs in each industry are
projected to be less than 0.2 percent of
average sales for the smallest facilities
within each industry (i.e., facilities with
50 to 99 employees).
C. What are the economic impacts?
The final standard is estimated to
impact a total of approximately 450
existing source facilities and 27 new
sources in the next 3 years. Many of the
facilities affected by this final rule are
small entities. Our analyses indicate
that the final rule will not impose a
D. What are the non-air health,
environmental, and energy impacts?
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The secondary impacts would include
energy impacts associated with direct
operation of combustion control
devices, energy impacts associated with
the generation of electricity to operate
control devices, and solid waste
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Urban HAP emission
reduction (tpy)
13
9
38
5
24
0.2
16
105
generated as a result of the metal HAP
emissions collected. Organic materials
that are recovered from wastewater
using gravity separation techniques
would also be a solid waste if the
material could not be reused in a
process or as fuel.
We estimate that an additional 175
megawatt-hr/yr of electricity and
260,000 standard cubic feet per year of
natural gas will be needed to operate
control devices. We estimate that an
additional 1.7 tpy of criteria pollutants
will be generated from the combustion
of natural gas in combustion control
devices and from the combustion of coal
to generate electricity. We estimate that
controlling metal HAP emissions will
generate an additional 580 tpy of solid
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waste, including about 41 tpy of HAP
metals. An estimated 8 tpy of organic
material will be recovered from
wastewater using gravity separation
techniques.
VII. Statutory and Executive Order
Reviews
A. Executive Order 12866: Regulatory
Planning and Review
Under Executive Order 12866 (58 FR
51735, October 4, 1993), this action is a
‘‘significant regulatory action’’ because
it may raise novel legal or policy issues.
Accordingly, EPA submitted this action
to the Office of Management and Budget
(OMB) for review under Executive
Order 12866, and any changes made in
response to OMB recommendations
have been documented in the docket for
this action.
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B. Paperwork Reduction Act
The information collection
requirements in this final rule have been
submitted for approval to OMB under
the Paperwork Reduction Act, 44 U.S.C.
3501, et seq. The information collection
requirements are not enforceable until
OMB approves them.
The recordkeeping and reporting
requirements in this final rule are based
on the requirements in EPA’s NESHAP
General Provisions to part 63. These
recordkeeping and reporting
requirements are mandatory pursuant to
section 113 of the CAA (42 U.S.C. 7414).
All information submitted to EPA
pursuant to the information collection
requirements for which a claim of
confidentiality is made is safeguarded
according to CAA section 114(c) and the
Agency’s implementing regulations at
40 CFR part 2, subpart B.
This final NESHAP requires chemical
manufacturing area sources to submit an
initial notification of applicability,
Notification of Compliance Status
report, performance test results, and
semiannual compliance reports. The
semiannual compliance reports are only
required to be submitted if any
deviations from any requirements in the
rule occurred during the applicable
semiannual reporting period. Area
sources must also estimate emissions
from batch process vents and metal HAP
process vents, determine the TRE for
continuous process vents, identify and
characterize the PSHAP concentration
in wastewater streams, prepare a heat
exchange system monitoring plan,
conduct design evaluations to determine
control efficiency, and conduct
inspections for leaks.
Records will be required to
demonstrate compliance with the TRE
calculation requirements for continuous
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process vents, batch and metal process
vent emissions estimation requirements,
inspections and vapor pressure
calculations for storage tanks,
wastewater HAP concentration
requirements, and management practice
inspection records for each CMPU.
The annual burden associated with
the monitoring, recordkeeping, and
reporting requirements for this
information collection, averaged over
the first 3 years of this ICR, is estimated
to total 10,566 labor hours per year at
a cost of $803,906. Capital/startup costs
for performance tests and monitoring
equipment were annualized and
estimated at $69,484/yr; operation and
maintenance costs for the monitoring
equipment were estimated at $28,787/
yr. The costs attributable to the final
standards are associated with the initial
compliance demonstration, monitoring,
recordkeeping, and reporting
requirements. Burden is defined at 5
CFR 1320.3(b).
An agency may not conduct or
sponsor, and a person is not required to
respond to, a collection of information
unless it displays a currently valid OMB
control number. The OMB control
numbers for EPA’s regulations in 40
CFR are listed in 40 CFR part 9. When
this ICR is approved by OMB, the
Agency will publish a technical
amendment to 40 CFR part 9 in the
Federal Register to display the OMB
control number for the approved
information collection requirements
contained in this final rule.
owned and operated and is not
dominant in its field.
After considering the economic
impacts of this final rule on small
entities, I certify that this action will not
have a significant economic impact on
a substantial number of small entities.
This final rule is estimated to impact a
total of approximately 450 chemical
manufacturing area sources; more than
150 of these facilities are estimated to be
small entities. An economic impacts
analysis was performed to compare the
control costs associated with producing
a product at facilities in the various
chemical manufacturing industries to
the average value of shipments from
such facilities. In all industries, the
average costs are projected to be less
than 0.07 percent of average sales. For
the smallest facilities in each industry
(those with 50 to 99 employees), the
average costs are all projected to be less
than 0.2 percent of average sales. Thus,
any price increases or loss of profit
would be quite small.
Although this final rule will not have
a significant economic impact on a
substantial number of small entities,
EPA nonetheless has tried to reduce the
impact of this final rule on small
entities. The standards represent
practices and controls that are common
throughout the sources engaged in
chemical manufacturing, and in many
cases only require management
practices. The standards require only
the recordkeeping and reporting needed
to demonstrate and verify compliance.
C. Regulatory Flexibility Act
The Regulatory Flexibility Act
generally requires an agency to prepare
a regulatory flexibility analysis of any
rule subject to notice and comment
rulemaking requirements under the
Administrative Procedure Act or any
other statute unless the agency certifies
that the rule will not have a significant
economic impact on a substantial
number of small entities. Small entities
include small businesses, small
organizations, and small governmental
jurisdictions.
For purposes of assessing the impacts
of this final rule on small entities, small
entity is defined as: (1) A small business
that meets the Small Business
Administration size standards for small
businesses found at 13 CFR 121.201
(less than 500, 750, or 1,000 employees
depending on the specific NAICS Code
under subcategory 325); (2) a small
governmental jurisdiction that is a
government of a city, county, town,
school district, or special district with a
population of less than 50,000; and (3)
a small organization that is any not-forprofit enterprise which is independently
D. Unfunded Mandates Reform Act
This final rule does not contain a
Federal mandate that may result in
expenditures of $100 million or more
for State, local, and tribal governments,
in the aggregate, or the private sector in
any one year. The total annual cost of
the rule is estimated at $3.2 million/yr.
This final rule is not expected to impact
State, local, or tribal governments. Thus,
this action is not subject to the
requirements of sections 202 and 205 of
the UMRA.
This final rule is also not subject to
the requirements of section 203 of
UMRA because it contains no regulatory
requirements that might significantly or
uniquely affect small governments. This
final rule contains no requirements that
apply to such governments, imposes no
obligations upon them, and would not
result in expenditures by them of $100
million or more in any one year or any
disproportionate impacts on them.
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E. Executive Order 13132: Federalism
This final rule does not have
federalism implications. It will not have
substantial direct effects on the States,
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on the relationship between the national
government and the States, or on the
distribution of power and
responsibilities among the various
levels of government, as specified in
Executive Order 13132. This final rule
does not impose any requirements on
State and local governments. Thus,
Executive Order 13132 does not apply
to this final rule.
F. Executive Order 13175: Consultation
and Coordination With Indian Tribal
Governments
This action does not have tribal
implications, as specified in Executive
Order 13175 (65 FR 67249, November 9,
2000). This action imposes requirements
on owners and operators of specified
area sources and not tribal governments.
Thus, Executive Order 13175 does not
apply to this action.
G. Executive Order 13045: Protection of
Children From Environmental Health
Risks and Safety Risks
EPA interprets Executive Order 13045
(62 FR 19885, April 23, 1997) as
applying to those regulatory actions that
concern health or safety risks, such that
the analysis required under section 5–
501 of the Executive Order has the
potential to influence the regulation.
This action is not subject to Executive
Order 13045 because it is based solely
on technology performance.
H. Executive Order 13211: Actions
Concerning Regulations That
Significantly Affect Energy Supply,
Distribution, or Use
This action is not a ‘‘significant
energy action’’ as defined in Executive
Order 13211 (66 FR 28355, May 22,
2001), because it is not likely to have a
significant adverse effect on the supply,
distribution, or use of energy. Further,
we have concluded that this rule is not
likely to have any adverse energy
impacts.
hsrobinson on DSKD5P82C1PROD with RULES
I. National Technology Transfer and
Advancement Act
Section 12(d) of the National
Technology Transfer and Advancement
Act of 1995 (NTTAA), Public Law 104–
113, 12(d) (15 U.S.C. 272 note) directs
EPA to use voluntary consensus
standards (VCS) in its regulatory
activities unless to do so would be
inconsistent with applicable law or
otherwise impractical. VCS are
technical standards (e.g., materials
specifications, test methods, sampling
procedures, and business practices) that
are developed or adopted by VCS
bodies. NTTAA directs EPA to provide
Congress, through OMB, explanations
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56041
when the Agency decides not to use
available and applicable VCS.
This action involves technical
standards. EPA cites the following
standards: EPA Methods 5 and 5D in 40
CFR part 60, Appendix A–3 and EPA
Method 29 in 40 CFR part 60, Appendix
A–8. Therefore, EPA conducted a search
to identify potentially applicable VCS.
No applicable VCS were identified for
EPA Methods 5D and 29. The search
identified four VCS as possible
alternatives to EPA Method 5. EPA
determined that these four standards
were impractical alternatives to the EPA
test methods. Therefore, EPA does not
intend to adopt these standards for this
purpose. The reasons for the
determinations for the 4 methods are
discussed in a memorandum included
in the docket for this action.
Under 40 CFR 63.7(f) and 40 CFR
63.8(f) of subpart A of the General
Provisions, a source may apply to EPA
for permission to use alternative test
methods or alternative monitoring
requirements in place of any required
testing methods, performance
specifications, or procedures in the final
rule.
K. Congressional Review Act
The Congressional Review Act, 5
U.S.C. 801, et seq., as added by the
Small Business Regulatory Enforcement
Fairness Act of 1996, generally provides
that before a rule may take effect, the
agency promulgating the rule must
submit a rule report, which includes a
copy of the rule, to each House of
Congress and to the Comptroller General
of the United States. EPA will submit a
report containing this final rule and
other required information to the United
States Senate, the United States House
of Representatives, and the Comptroller
General of the United States prior to
publication of the final rule in the
Federal Register. A major rule cannot
take effect until 60 days after it is
published in the Federal Register. This
action is not a ‘‘major rule’’ as defined
by 5 U.S.C. 804(2). This final rule will
be effective on October 29, 2009.
J. Executive Order 12898: Federal
Actions To Address Environmental
Justice in Minority Populations and
Low-Income Populations
Dated: October 16, 2009.
Lisa P. Jackson,
Administrator.
Executive Order 12898 (59 FR 7629,
February 16, 1994) establishes Federal
executive policy on environmental
justice. Its main provision directs
Federal agencies, to the greatest extent
practicable and permitted by law, to
make environmental justice part of their
mission by identifying and addressing,
as appropriate, disproportionately high
and adverse human health or
environmental effects of their programs,
policies, and activities on minority
populations and low-income
populations in the United States.
EPA has determined that this final
rule will not have disproportionately
high and adverse human health or
environmental effects on minority or
low-income populations because it does
not affect the level of protection
provided to human health or the
environment. The final rule increases
the level of environmental protection for
all affected populations without having
any disproportionately high and adverse
human health or environmental effects
on any population, including any
minority or low-income population. The
nationwide standards will reduce HAP
emissions and thus decrease the amount
of emissions to which all affected
populations are exposed.
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List of Subjects for 40 CFR Part 63
Environmental protection,
Administrative practice and procedures,
Air pollution control, Hazardous
substances, Intergovernmental relations,
Reporting and recordkeeping
requirements.
For the reasons stated in the preamble,
title 40, chapter I, part 63 of the Code
of Federal Regulations is amended as
follows:
■
PART 63—[AMENDED]
1. The authority citation for part 63
continues to read as follows:
■
Authority: 42 U.S.C. 7401, et seq.
2. Part 63 is amended by adding
subpart VVVVVV to read as follows:
■
Subpart VVVVVV—National Emission
Standards for Hazardous Air Pollutants
for Chemical Manufacturing Area
Sources
Sec.
Applicability and Compliance Dates
63.11494 What are the applicability
requirements and compliance dates?
Standards and Compliance Requirements
63.11495 What are the management
practices and other requirements?
63.11496 What are the standards and
compliance requirements for process
vents?
63.11497 What are the standards and
compliance requirements for storage
tanks?
63.11498 What are the standards and
compliance requirements for wastewater
systems?
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63.11499 What are the standards and
compliance requirements for heat
exchange systems?
63.11500 What compliance options do I
have if part of my plant is subject to both
this subpart and another Federal
standard?
63.11501 What are the notification,
recordkeeping, and reporting
requirements?
Other Requirements and Information
63.11502 What definitions apply to this
subpart?
63.11503 Who implements and enforces
this subpart?
Tables to Subpart VVVVVV of Part 63
Table 1 to Subpart VVVVVV of Part 63—
Hazardous Air Pollutants Used to
Determine Applicability of Chemical
Manufacturing Operations
Table 2 to Subpart VVVVVV of Part 63—
Emission Limits and Compliance
Requirements for Batch Process Vents
Table 3 to Subpart VVVVVV of Part 63—
Emission Limits and Compliance
Requirements for Continuous Process
Vents
Table 4 to Subpart VVVVVV of Part 63—
Emission Limits and Compliance
Requirements for Metal HAP Process
Vents
Table 5 to Subpart VVVVVV of Part 63—
Emission Limits and Compliance
Requirements for Storage Tanks
Table 6 to Subpart VVVVVV of Part 63—
Emission Limits and Compliance
Requirements for Wastewater Systems
Table 7 to subpart VVVVVV of Part 63—
Partially Soluble HAP
Table 8 to Subpart VVVVVV of Part 63—
Emission Limits and Compliance
Requirements for Heat Exchange Systems
Table 9 to Subpart VVVVVV of Part 63—
Applicability of General Provisions to
Subpart VVVVVV
Applicability and Compliance Dates
hsrobinson on DSKD5P82C1PROD with RULES
§ 63.11494 What are the applicability
requirements and compliance dates?
(a) Except as specified in paragraph
(c) of this section, you are subject to this
subpart if you own or operate a
chemical manufacturing process unit
(CMPU) that meets the conditions
specified in paragraphs (a)(1) through
(3) of this section.
(1) The CMPU uses as feedstocks,
generates as byproducts, or produces as
products any of the hazardous air
pollutants (HAP) listed in Table 1 to this
subpart (Table 1 HAP).
(2) The CMPU is located at an area
source of HAP emissions.
(3) Table 1 HAP are present in
feedstocks, or Table 1 HAP are
generated or produced in the CMPU and
are present in process fluid, at
concentrations greater than 0.1 percent
for carcinogens, as defined by the
Occupational Safety and Health
Administration at 29 CFR
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1910.1200(d)(4), and greater than 1.0
percent for noncarcinogens. To
determine the Table 1 HAP content of
feedstocks, you may rely on formulation
data provided by the manufacturer or
supplier, such as the Material Safety
Data Sheet (MSDS) for the material. If
the concentration in an MSDS is
presented as a range, use the upper
bound of the range.
(b) A CMPU includes all process
vessels, equipment, and activities
necessary to operate a chemical
manufacturing process that produces a
material or a family of materials
described by North American Industry
Classification System (NAICS) code 325.
A CMPU consists of one or more unit
operations and any associated recovery
devices. A CMPU also includes each
storage tank, transfer operation, surge
control vessel, and bottoms receiver
associated with the production of such
NAICS code 325 materials.
(c) This subpart does not apply to the
operations specified in paragraphs (c)(1)
through (6) of this section.
(1) Affected sources under the
following chemical manufacturing area
source categories listed pursuant to
Clean Air Act (CAA) section 112(c)(3)
and 112(k)(3)(B)(ii) that are subject to
area source standards under this part:
(i) Manufacture of Paint and Allied
Products, subject to subpart CCCCCCC
of this part.
(ii) Mercury Emissions from Mercury
Cell Chlor-Alkali Plants, subject to
subpart IIIII of this part.
(iii) Polyvinyl Chloride and
Copolymers Production, subject to
subpart DDDDDD of this part.
(iv) Acrylic and Modacrylic Fibers
Production, subject to subpart LLLLLL
of this part.
(v) Carbon Black Production, subject
to subpart MMMMMM of this part.
(vi) Chemical Manufacturing Area
Sources: Chromium Compounds,
subject to subpart NNNNNN of this part.
(2) Production of the following
chemical manufacturing materials
described in NAICS code 325:
(i) Manufacture of radioactive
elements or isotopes, radium chloride,
radium luminous compounds,
strontium, uranium.
(ii) Manufacture of photographic film,
paper, and plate where the material is
coated with or contains chemicals. This
subpart does apply to the manufacture
of photographic chemicals.
(iii) Fabricating operations (such as
spinning or compressing a solid
polymer into its end use); compounding
operations (in which blending, melting,
and resolidification of a solid polymer
product occurs for the purpose of
incorporating additives, colorants, or
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stabilizers); and extrusion and drawing
operations (converting an already
produced solid polymer into a different
shape by melting or mixing the polymer
and then forcing it or pulling it through
an orifice to create an extruded
product). An operation is subject if it
involves processing with Table 1 HAP
solvent or if an intended purpose of the
operation is to remove residual Table 1
HAP monomer.
(iv) Manufacture of chemicals
classified in NAICS code 325222,
325314, 325413, or 325998.
(3) Research and development
facilities, as defined in CAA section
112(c)(7).
(4) Quality assurance/quality control
laboratories.
(5) Ancillary activities, as defined in
§ 63.11502(b).
(6) Metal HAP in structures or
existing as articles as defined in 40 CFR
372.3.
(d) This subpart applies to each new
or existing affected source. The affected
source is the facility-wide collection of
CMPUs and each heat exchange system
and wastewater system associated with
a CMPU that meets the criteria specified
in paragraphs (a) and (b) of this section.
A CMPU using only Table 1 organic
HAP is required to control only total
CAA section 112(b) organic HAP. A
CMPU using only Table 1 metal HAP is
required to control only total CAA
section 112(b) metal HAP.
(1) An affected source is an existing
source if you commenced construction
or reconstruction of the affected source
before October 6, 2008.
(2) An affected source is a new source
if you commenced construction or
reconstruction of the affected source on
or after October 6, 2008.
(e) Any source that was a major
source and installed a control device on
a CMPU after November 15, 1990, and,
as a result, became an area source under
40 CFR part 63 is required to obtain a
permit under 40 CFR part 70 or 40 CFR
part 71. Otherwise, you are exempt from
the obligation to obtain a permit under
40 CFR part 70 or 40 CFR part 71,
provided you are not otherwise required
by law to obtain a permit under 40 CFR
70.3(a) or 40 CFR 71.3(a).
Notwithstanding the previous sentence,
you must continue to comply with the
provisions of this subpart.
(f) If you own or operate an existing
affected source, you must achieve
compliance with the applicable
provisions in this subpart no later than
October 29, 2012.
(g) If you start up a new affected
source on or before October 29, 2009,
you must achieve compliance with the
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applicable provisions of this subpart no
later than October 29, 2009.
(h) If you start up a new affected
source after October 29, 2009, you must
achieve compliance with the provisions
in this subpart upon startup of your
affected source.
Standards and Compliance
Requirements
hsrobinson on DSKD5P82C1PROD with RULES
§ 63.11495 What are the management
practices and other requirements?
(a) Management practices. If you have
a CMPU subject to this subpart, you
must comply with paragraphs (a)(1)
through (5) of this section.
(1) Each process vessel in organic
HAP service or metal HAP service must
be equipped with a cover or lid that
must be in place at all times when the
vessel contains HAP, except for material
addition and sampling.
(2) You must use any of the methods
listed in paragraphs (a)(2)(i) through (iv)
of this section to control total organic
HAP emissions from transfer of liquids
containing Table 1 organic HAP to tank
trucks or railcars. You are not required
to comply with this paragraph (a)(2) if
you have notified the Administrator in
your initial notification that a material
is reactive or resinous, and you will not
be able to comply with any of the
methods in paragraphs (a)(2)(i) through
(iv) of this section for the transfer of
such material.
(i) Use submerged loading or bottom
loading.
(ii) Route emissions to a fuel gas
system or process in accordance with
§ 63.982(d) of subpart SS.
(iii) Vapor balance back to the storage
tank or another storage tank connected
by a common header.
(iv) Vent through a closed-vent system
to a control device.
(3) You must conduct inspections of
process vessels and equipment for each
CMPU in organic HAP service or metal
HAP service at least quarterly to
demonstrate compliance with these
requirements and to determine that the
process vessels and equipment are
sound and free of leaks. For these
inspections, detection methods
incorporating sight, sound, or smell are
acceptable. The inspection must include
direct and proximal (thorough)
inspection of all areas of potential leak
within the CMPU. Indications of a leak
identified using such method
constitutes a leak unless you
demonstrate that the indications of a
leak are due to a condition other than
loss of HAP. Alternatively, Method 21 of
40 CFR part 60, appendix A–7, with a
leak definition of 500 parts per million
by volume (ppmv), may be used for
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detection of leaks or to determine if the
indications of a leak are due to a
condition other than loss of HAP. If
indications of a leak are determined not
to be HAP in one quarterly monitoring
period, you must still perform the
inspection and demonstration in the
next quarterly monitoring period.
Inspections must be conducted while
the subject CMPU is operating. No
inspection is required in a calendar
quarter during which the subject CMPU
does not operate for the entire calendar
quarter and is not in organic HAP
service or metal HAP service. If the
CMPU operates at all during a calendar
quarter, an inspection is required.
(4) You must repair any leak within
15 calendar days after detection of the
leak, or document the reason for any
delay of repair. For the purposes of this
paragraph (a)(4), a leak will be
considered ‘‘repaired’’ if a condition
specified in paragraph (a)(4)(i), (ii), or
(iii) of this section is met.
(i) The visual, audible, olfactory, or
other indications of a leak to the
atmosphere have been eliminated, or
(ii) No bubbles are observed at
potential leak sites during a leak check
using soap solution, or
(iii) The system will hold a test
pressure.
(5) You must keep records of the dates
and results of each inspection event, the
dates of equipment repairs, and, if
applicable, the reasons for any delay in
repair.
(b) Small heat exchange systems. For
each heat exchange system subject to
this subpart with a cooling water flow
rate less than 8,000 gallons per minute
(gal/min) and not meeting one or more
of the conditions in § 63.104(a), you
must comply with paragraphs (b)(1)
through (3) of this section, or as an
alternative, you may comply with any
one of the requirements in Item 1.a or
1.b of Table 8 to this subpart.
(1) You must develop and operate in
accordance with a heat exchange system
inspection plan. The plan must describe
the inspections to be performed that
will provide evidence of hydrocarbons
in the cooling water. Among other
things, inspections may include checks
for visible floating hydrocarbon on the
water, hydrocarbon odor, discolored
water, and/or chemical addition rates.
You must conduct inspections at least
once per quarter, even if the previous
inspection determined that the
indications of a leak did not constitute
a leak as defined by § 63.104(b)(6).
(2) You must perform repairs to
eliminate the leak and any indications
of a leak or demonstrate that the HAP
concentration in the cooling water does
not constitute a leak, as defined by
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§ 63.104(b)(6), within 45 calendar days
after indications of the leak are
identified, or you must document the
reason for any delay of repair in your
next semiannual compliance report.
(3) You must keep records of the dates
and results of each inspection,
documentation of any demonstrations
that indications of a leak do not
constitute a leak, the dates of leak
repairs, and, if applicable, the reasons
for any delay in repair.
(c) Startup, shutdown, and
malfunction (SSM) provisions in
subparts that are referenced in
paragraphs (a) and (b) of this section do
not apply.
§ 63.11496 What are the standards and
compliance requirements for process
vents?
(a) Organic HAP Emissions from
Batch Process Vents. You must comply
with the requirements in paragraphs
(a)(1) through (4) of this section for
organic HAP emissions from your batch
process vents for each CMPU using
Table 1 organic HAP. If uncontrolled
organic HAP emissions from all batch
process vents from a CMPU subject to
this subpart are equal to or greater than
10,000 pounds per year (lb/yr), you
must also comply with the emission
limits and other requirements in Table
2 to this subpart.
(1) You must determine the sum of
actual organic HAP emissions from all
of your batch process vents within a
CMPU subject to this subpart using
process knowledge, engineering
assessment, or test data. Emissions for a
standard batch in a process may be used
to represent actual emissions from each
batch in that process. You must
maintain records of the calculations.
Calculations of annual emissions are not
required if you meet the emission
standards for batch process vents in
Table 2 to this subpart.
(2) As an alternative to calculating
actual emissions for each affected
CMPU at your facility, you may elect to
estimate emissions for each CMPU
based on the emissions for the worstcase CMPU. The worst-case CMPU
means the CMPU at the affected source
with the highest organic HAP emissions
per batch. The worst-case emissions per
batch are used with the number of
batches run for other affected CMPU.
Process knowledge, engineering
assessment, or test data may be used to
identify the worst-case process. You
must keep records of the information
and procedures used to identify the
worst-case process.
(3) If your current estimate is that
emissions from batch process vents from
a CMPU are less than 10,000 pounds per
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year (lb/yr), then you must keep a
record of the number of batches of each
process operated per month. Also, you
must reevaluate your total emissions
from batch process vents prior to
making any process changes that affect
emission calculations in paragraphs
(a)(1) and (2) of this section. If projected
emissions increase to 10,000 lb/yr or
more, you must be in compliance
options for batch process vents in Table
2 to this subpart upon initiating
operation under the new operating
conditions. You must maintain records
documenting the results of all updated
emissions calculations.
(4) As an alternative to determining
the HAP emissions, you may elect to
demonstrate that the amount of organic
HAP used in the process is less than
10,000 lb/yr. You must keep monthly
records of the organic HAP usage.
(b) Organic HAP Emissions from
Continuous Process Vents. You must
comply with the requirements in
paragraphs (b)(1) through (3) of this
section for organic HAP emissions from
your continuous process vents for each
CMPU subject to this subpart using
Table 1 organic HAP. If the total
resource-effectiveness (TRE) index value
for a continuous process vent is less
than or equal to 1.0, you must also
comply with the emission limits and
other requirements in Table 3 to this
subpart.
(1) You must determine the TRE
index value according to the procedures
in § 63.115(d), except as specified in
paragraphs (b)(1)(i) through (iii) of this
section.
(i) You are not required to calculate
the TRE index value if you control
emissions in accordance with Table 3 to
this subpart.
(ii) Sections 63.115(d)(1)(i) and (ii) are
not applicable for the purposes of this
paragraph (b)(1)(ii).
(iii) You may assume the TRE for a
vent stream is > 1.0 if the amount of
organic HAP emitted in the vent stream
is less than 0.1 pound per hour.
(2) If the current TRE index value is
greater than 1, you must recalculate the
TRE index value before you make any
process or operational change that
affects parameters in the calculation. If
the recalculated TRE is less than or
equal to 1.0, then you must comply with
one of the compliance options for
continuous process vents in Table 3 to
this subpart before operating under the
new operating conditions. You must
maintain records of all TRE
calculations.
(3) If a recovery device as defined in
§ 63.11502 is used to maintain the TRE
index value at a level greater than 1.0
and less than or equal to 4.0, you must
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comply with § 63.982(e) and the
requirements specified therein.
(c) Combined Streams. If you combine
organic HAP emissions from batch
process vents and continuous process
vents, you must comply with the more
stringent standard in Table 2 or Table 3
to this subpart that applies to any
portion of the combined stream, or you
must comply with Table 2 for the batch
process vents and Table 3 for the
continuous process vents. The TRE
index value for continuous process
vents and the annual emissions from
batch process vents shall be determined
for the individual streams before they
are combined, and prior to any control,
in order to determine the most stringent
applicable requirements.
(d) Combustion of Halogenated
Streams. If you use a combustion device
to comply with the emission limits for
organic HAP from a halogenated batch
process vent or a halogenated
continuous process vent, you must use
a halogen reduction device to meet the
emission limit in either paragraph (d)(1)
or (d)(2) of this section and in
accordance with § 63.994 and the
requirements referenced therein.
(1) Reduce overall emissions of
hydrogen halide and halogen HAP after
the combustion device by greater than
or equal to 95 percent, to less than or
equal to 0.45 kilograms per hour (kg/hr),
or to a concentration less than or equal
to 20 parts per million by volume
(ppmv).
(2) Reduce the halogen atom mass
emission rate before the combustion
device to less than or equal to 0.45 kg/
hr or to a concentration less than or
equal to 20 ppmv.
(e) Alternative Standard for Organic
HAP. Exceptions to the requirements for
the alternative standard requirements
specified in Tables 2 and 3 to this
subpart and § 63.2505 are specified in
paragraphs (e)(1) through (5) of this
section.
(1) When § 63.2505 of subpart FFFF
refers to Tables 1 and 2 to subpart FFFF
and §§ 63.2455 and 63.2460, it means
Tables 2 and 3 to this subpart and
§ 63.11496(a) and (b).
(2) Sections 63.2505(a)(2) and (b)(9)
do not apply.
(3) When § 63.2505(b) references
§ 63.2445 it means § 63.11494(f) through
(h).
(4) The requirements for hydrogen
halide and halogen HAP apply only to
hydrogen halide and halogen HAP
generated in a combustion device that is
used to comply with the alternative
standard.
(5) When § 63.1258(b)(5)(ii)(B)(2)
refers to a ‘‘notification of process
change’’ report, it means the semi-
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annual compliance report required by
§ 63.11501(d) for the purposes of this
subpart.
(f) Emissions from Metal HAP Process
Vents. You must comply with the
requirements in paragraphs (f)(1) and (2)
of this section for metal HAP emissions
from each CMPU using Table 1 metal
HAP. If the collective uncontrolled
metal HAP emissions from all metal
HAP process vents from a CMPU are
equal to or greater than 400 lb/yr, then
you must also comply with the emission
limits and other requirements in Table
4 to this subpart and in paragraph (f)(3),
(4), or (5) of this section.
(1) You must determine the sum of
metal HAP emissions from all metal
HAP process vents within a CMPU
subject to this subpart, except you are
not required to determine the annual
emissions if you control the metal HAP
process vents within a CMPU in
accordance with Table 4 to this subpart
or if you determine your total metal
HAP usage in the process unit is less
than 400 lb/yr. To determine the mass
emission rate you may use process
knowledge, engineering assessment, or
test data. You must keep records of the
emissions calculations.
(2) If your current estimate is that
total uncontrolled metal HAP emissions
from a CMPU subject to this subpart are
less than 400 lb/yr, then you must keep
records of either the number of batches
operated per month (batch vents) or the
process operating hours (continuous
vents). Also, you must reevaluate your
total emissions before you make any
process or operational change that
affects emissions of metal HAP. If
projected emissions increase to 400 lb/
yr or more, then you must be in
compliance with one of the options for
metal HAP process vents in Table 4 to
this subpart upon initiating operation
under the new operating conditions.
You must keep records of all
recalculated emissions determinations.
(3) If you have an existing source
subject to the HAP metals emission
limits specified in Table 4 to this
subpart, you must comply with the
initial compliance and monitoring
requirements in paragraphs (f)(3)(i)
through (iii) of this section. You must
keep records of monitoring results to
demonstrate continuous compliance.
(i) You must prepare a monitoring
plan containing the information in
paragraphs (f)(3)(i)(A) through (E) of this
section. The plan must be maintained
on-site and be available on request. You
must operate and maintain the control
device according to a site-specific
monitoring plan at all times.
(A) A description of the device;
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(B) Results of a performance test or
engineering assessment conducted in
accordance with paragraph (f)(3)(ii) of
this section verifying the performance of
the device for reducing HAP metals or
particulate matter (PM) to the levels
required by this subpart;
(C) Operation and maintenance plan
for the control device (including a
preventative maintenance schedule
consistent with the manufacturer’s
instructions for routine and long-term
maintenance) and continuous
monitoring system.
(D) A list of operating parameters that
will be monitored to maintain
continuous compliance with the
applicable emissions limits; and
(E) Operating parameter limits based
on either monitoring data collected
during the performance test or
established in the engineering
assessment.
(ii) You must conduct a performance
test or an engineering assessment for
each CMPU subject to a HAP metals
emissions limit in Table 4 to this
subpart and report the results in your
Notification of Compliance Status
(NOCS) report. If you own or operate an
existing affected source, you are not
required to conduct a performance test
if a prior performance test was
conducted within the 5 years prior to
the effective date using the same
methods specified in paragraph (f)(3)(iii)
of this section and either no process
changes have been made since the test,
or if you can demonstrate that the
results of the performance test, with or
without adjustments, reliably
demonstrate compliance despite process
changes. For each performance test,
sampling must be conducted at both the
inlet and outlet of the control device,
and the test must be conducted under
representative process operating
conditions.
(iii) If you elect to conduct a
performance test, it must be conducted
according to requirements in
§ 63.11410(j)(1). As an alternative to
conducting a performance test using
Method 5 or 5D to determine the
concentration of PM, you may use
Method 29 in 40 CFR part 60, appendix
A–8 to determine the concentration of
HAP metals. You have demonstrated
initial compliance if the overall
reduction of either HAP metals or total
PM is equal to or greater than 95
percent.
(4) If you have a new source using a
baghouse as a control device, you must
install, operate, and maintain a bag leak
detection system on all baghouses used
to comply with the HAP metals
emissions limit in Table 4 to this
subpart. You must comply with the
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testing, monitoring, and recordkeeping
requirements in § 63.11410(g), (i), and
(j)(1), except you are not required to
submit the monitoring plan required by
§ 63.11410(g)(2) for approval.
(5) If you have a new source using a
control device other than a baghouse to
comply with the HAP metals emission
limits in Table 4 to this subpart, you
must comply with the initial
compliance and monitoring
requirements in paragraphs (f)(3)(i)
through (iii) of this section.
(g) Exceptions and Alternatives to 40
CFR Part 63, Subpart SS. If you are
complying with the emission limits and
other requirements for continuous
process vents in Table 3 to this subpart,
the provisions in paragraphs (g)(1)
through (7) and (9) of this section apply
in addition to the provisions in 40 CFR
part 63, subpart SS. If you are
complying with the emission limits and
other requirements for batch process
vents in Table 2 to this subpart, the
provisions in paragraphs (g)(1) through
(8) of this section apply in addition to
the provisions in subpart SS.
(1) Requirements for Performance
Tests. The requirements specified in
§§ 63.2450(g)(1) through (4) apply
instead of or in addition to the
requirements specified in 40 CFR part
63, subpart SS.
(2) Design Evaluation. To determine
initial compliance with a percent
reduction emission limit, you may elect
to conduct a design evaluation as
specified in § 63.1257(a)(1) instead of a
performance test as specified in subpart
SS of this part 63. You must establish
the value(s) and basis for the operating
limits as part of the design evaluation.
For continuous process vents, the
design evaluation must be conducted at
maximum representative operating
conditions for the process, unless the
Administrator specifies or approves
alternate operating conditions. For batch
process vents, the design evaluation
must be conducted under worst-case
conditions, as specified in
§ 63.2460(c)(2).
(3) Outlet Concentration Correction
for Combustion Devices. When
§ 63.997(e)(2)(iii)(C) requires you to
correct the measured concentration at
the outlet of a combustion device to 3
percent oxygen if you add supplemental
combustion air, the requirements in
either paragraph (g)(3)(i) or (g)(3)(ii) of
this section apply for the purposes of
this subpart.
(i) You must correct the concentration
in the gas stream at the outlet of the
combustion device to 3 percent oxygen
if you add supplemental gases, as
defined in § 63.2550, to the vent stream,
or;
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(ii) You must correct the measured
concentration for supplemental gases
using Equation 1 of § 63.2460; you may
use process knowledge and
representative operating data to
determine the fraction of the total flow
due to supplemental gas.
(4) Continuous Parameter Monitoring.
The provisions in § 63.2450(k)(1)
through (6) apply in addition to the
requirements for continuous parameter
monitoring systems (CPMS) in subpart
SS of this part 63, except as specified in
paragraphs (g)(4)(i) and (ii) of this
section.
(i) You may measure pH at least once
per day for any halogen scrubber within
a CMPU subject to this rule.
(ii) The requirements in
§ 63.2450(k)(6) to request approval of a
procedure to monitor operating
parameters does not apply for the
purposes of this subpart. You must
provide the required information in
your NOCS report required by
§ 63.11501(b).
(5) Startup, Shutdown, Malfunction
(SSM). Section
63.998(b)(2)(iii),(b)(6)(i)(A), and (d)(3)
do not apply for the purposes of this
subpart.
(6) Excused Excursions. Excused
excursions, as defined in subpart SS of
this part 63, are not allowed.
(7) Energetics and Organic Peroxides.
If an emission stream contains
energetics or organic peroxides that, for
safety reasons, cannot meet an
applicable emission limit specified in
this subpart, then you must submit an
application to the Administrator
explaining why an undue safety hazard
would be created if the air emission
controls were installed, and you must
describe the procedures that you will
implement to minimize HAP emissions
from these vent streams in lieu of the
emission limitations in this section.
(8) Additional Requirements for Batch
Process Vents. The provisions specified
in § 63.2460(c) apply in addition to the
provisions in subpart SS of this part 63,
except as specified in paragraphs
(g)(8)(i) through (iii) of this section.
(i) References to emission limits in
Table 2 to subpart FFFF mean the
emission limits in Table 2 to this
subpart.
(ii) References to MCPU mean CMPU
for purposes of this subpart.
(iii) Section 63.2460(c)(8) does not
apply for the purposes of this subpart.
(9) Parameter Monitoring Averaging
Periods. Daily averages required in
§ 63.998(b)(3) apply at all times except
during startup and shutdown. Separate
averages shall be determined for each
period of startup and period of
shutdown.
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(h) Surge Control Vessels and Bottoms
Receivers. For each surge control vessel
and bottoms receiver that meets the
applicability criteria for storage tanks
specified in Table 5 to this subpart, you
must meet the emission limits and
control requirements specified in Table
5 to this subpart.
(i) Startup, shutdown, and
malfunction (SSM). References to SSM
provisions in subparts that are
referenced in paragraphs (a) through (h)
of this section or Tables 2 through 5 to
this subpart do not apply.
§ 63.11497 What are the standards and
compliance requirements for storage
tanks?
(a) You must comply with the
emission limits and other requirements
in Table 5 to this subpart and in
paragraph (b) of this section for organic
HAP emissions from each of your
storage tanks that meet the applicability
criteria in Table 5 to this subpart.
(b) Planned Routine Maintenance for
a Control Device. Operate in accordance
with paragraphs (b)(1) through (3) of
this section for periods of planned
routine maintenance of a control device
for storage tanks.
(1) Add no material to the storage tank
during periods of planned routine
maintenance.
(2) Limit periods of planned routine
maintenance for each control device (or
series of control devices) to no more
than 240 hours per year (hr/yr), or
submit an application to the
Administrator requesting an extension
of this time limit to a total of 360 hr/
yr. The application must explain why
the extension is needed and it must be
submitted at least 60 days before the
240-hour limit will be exceeded.
(3) Keep records of the day and time
at which planned routine maintenance
periods begin and end, and keep a
record of the type of maintenance
performed.
(c) References to SSM provisions in
subparts that are referenced in
paragraphs (a) or (b) of this section or
Table 5 to this subpart do not apply.
hsrobinson on DSKD5P82C1PROD with RULES
§ 63.11498 What are the standards and
compliance requirements for wastewater
systems?
(a) You must comply with the
requirements in paragraph (a)(1) and (2)
of this section and in Table 6, Item 1 to
this subpart for all wastewater streams
from a CMPU subject to this subpart. If
the partially soluble HAP concentration
in a wastewater stream is equal to or
greater than 10,000 parts per million by
weight (ppmw) and the wastewater
stream contains a separate organic
phase, then you must also comply with
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Table 6, Item 2 to this subpart for that
wastewater stream. Partially soluble
HAP are listed in Table 7 to this
subpart.
(1) Except as specified in paragraph
(a)(2) of this section, you must
determine the total concentration of
partially soluble HAP in each
wastewater stream using process
knowledge, engineering assessment, or
test data. Also, you must reevaluate the
concentration of partially soluble HAP if
you make any process or operational
change that affects the concentration of
partially soluble HAP in a wastewater
stream.
(2) You are not required to determine
the partially soluble concentration in
wastewater that is hard piped to a
combustion unit or hazardous waste
treatment unit, and you are not required
to determine the partially soluble HAP
concentration in wastewater that is hard
piped to a storage tank from which the
wastewater is collected and shipped
offsite for treatment in a combustion
unit or hazardous waste treatment unit.
(3) Separated organic material that is
recycled to a process is no longer
wastewater and no longer subject to the
wastewater requirements after it has
been recycled.
(b) The requirements in Item 2 of
Table 6 to this subpart do not apply
during periods of startup or shutdown.
References to SSM provisions in
subparts that are referenced in
paragraph (a) of this section or Table 6
to this subpart do not apply.
§ 63.11499 What are the standards and
compliance requirements for heat exchange
systems?
(a) If the cooling water flow rate in
your heat exchange system is equal to or
greater than 8,000 gal/min and is not
meeting one or more of the conditions
in § 63.104(a), then you must comply
with one of the requirements specified
in Table 8 to this subpart.
(b) For equipment that meets Current
Good Manufacturing Practice (CGMP)
requirements of 21 CFR part 211, you
may use the physical integrity of the
reactor as the surrogate indicator of heat
exchanger system leaks when
complying with Item 1.a in Table 8 to
this subpart.
(c) Any reference to SSM provisions
in other subparts that are referenced in
paragraphs (a) and (b) of this section or
Table 8 to this subpart do not apply.
§ 63.11500 What compliance options do I
have if part of my plant is subject to both
this subpart and another Federal standard?
For any CMPU, heat exchange system,
or wastewater system subject to the
provisions of both this subpart and
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another rule, you may elect to comply
only with the more stringent provisions
as specified in paragraphs (a) through
(d) of this section. You must consider all
provisions of the rules, including
monitoring, recordkeeping, and
reporting. You must identify the subject
CMPU, heat exchange system, and/or
wastewater system, and the provisions
with which you will comply in your
NOCS report required by § 63.11501(b).
You also must demonstrate in your
NOCS report that each provision with
which you will comply is at least as
stringent as the otherwise applicable
requirement in this subpart VVVVVV.
You are responsible for making accurate
determinations concerning the more
stringent standards and noncompliance
with this rule is not excused if it is later
determined that your determination was
in error and, as a result, you are
violating this subpart. Compliance with
this rule is your responsibility and the
NOCS report does not alter or affect that
responsibility.
(a) Compliance with Other Subparts
of this Part 63. If any part of a CMPU
that is subject to the provisions of this
subpart is also subject to the provisions
of another subpart of 40 CFR part 63,
then compliance with any of the
requirements in the other subpart of this
part 63 that are at least as stringent as
the corresponding requirements in this
subpart VVVVVV constitutes
compliance with this subpart VVVVVV.
(b) Compliance with Subparts of 40
CFR Part 60. If any part of a CMPU that
is subject to the provisions of this
subpart is also subject to the provisions
of subpart VV, DDD, III, NNN, RRR, or
YYY in 40 CFR part 60, then
compliance with any of the
requirements in 40 CFR part 60, subpart
VV, DDD, III, NNN, RRR, or YYY that
are at least as stringent as the
corresponding requirements in this
subpart VVVVVV constitutes
compliance with this subpart VVVVVV.
(c) Compliance with Subparts of 40
CFR Part 61. If any part of a CMPU that
is subject to the provisions of this
subpart is also subject to the provisions
of subpart V, Y, BB, or FF of 40 CFR part
61, then compliance with any of the
requirements in 40 CFR part 61, subpart
V, Y, BB, or FF that are at least as
stringent as the corresponding
requirements in this subpart VVVVVV
constitutes compliance with this
subpart VVVVVV.
(d) Compliance with 40 CFR Parts 260
through 272. If any part of a CMPU that
is subject to the provisions of this
subpart is also subject to the provisions
of 40 CFR parts 260 through 272, then
compliance with any of the
requirements in 40 CFR part 260
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through 272 rule that are at least as
stringent as the corresponding
requirements in this subpart VVVVVV
constitutes compliance with this
subpart VVVVVV.
hsrobinson on DSKD5P82C1PROD with RULES
§ 63.11501 What are the notification,
recordkeeping, and reporting
requirements?
(a) General Provisions. You must meet
the requirements of the General
Provisions in 40 CFR part 63, subpart A,
as shown in Table 9 to this subpart. The
General Provisions in other parts do not
apply except when a requirement in an
overlapping standard, which you
determined is at least as stringent as
subpart VVVVVV and with which you
have opted to comply, requires
compliance with general provisions in
another part.
(b) Notification of Compliance Status
(NOCS). Your NOCS required by
§ 63.9(h) must include the following
additional information as applicable:
(1) This certification of compliance,
signed by a responsible official:
(i) ‘‘This facility complies with the
management practices in § 63.11495.’’
(ii) ‘‘This facility complies with the
requirements in § 63.11496 for HAP
emissions from process vents.’’
(iii) ‘‘This facility complies with the
requirements in § 63.11496 and
§ 63.11497 for surge control vessels,
bottoms receivers, and storage tanks.’’
(iv) ‘‘This facility complies with the
requirements in § 63.11498 to treat
wastewater streams.’’
(v) ‘‘This facility complies with the
requirements in § 63.11499 for heat
exchange systems.’’
(2) If you comply with the alternative
standard as specified in Table 2 to this
subpart or Table 3 to this subpart,
include the information specified in
§ 63.1258(b)(5), as applicable.
(3) If you establish an operating limit
for a parameter that will not be
monitored continuously in accordance
with §§ 63.11496(g)(4) and
63.2450(k)(6), provide the information
as specified in §§ 63.11496(g)(4) and
63.2450(k)(6).
(4) A list of all transferred liquids that
are reactive or resinous materials, as
defined in § 63.11502(b).
(5) If you comply with provisions in
an overlapping rule in accordance with
§ 63.11500, identify the affected CMPU,
heat exchange system, and/or
wastewater system; provide a list of the
specific provisions with which you will
comply; and demonstrate that the
provisions with which you will comply
are at least as stringent as the otherwise
applicable requirements, including
monitoring, recordkeeping, and
reporting requirements, in this subpart
VVVVVV.
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(c) Recordkeeping. You must maintain
files of all information required by this
subpart for at least 5 years following the
date of each occurrence according to the
requirements in § 63.10(b)(1). If you are
subject, you must comply with the
recordkeeping requirements of
§ 63.10(b)(2) and the applicable
requirements specified in paragraphs
(c)(1) through (7) of this section.
(1) For each CMPU subject to this
subpart you must keep the records
specified in paragraphs (c)(1)(i) through
(vi) of this section, as applicable.
(i) Records of management practice
inspections, repairs, and reasons for any
delay of repair, as specified in
§ 63.11495(a)(5).
(ii) Records of small heat exchange
system inspections, demonstrations of
indications of leaks that do not
constitute leaks, repairs, and reasons for
any delay in repair as specified in
§ 63.11495(b).
(iii) If batch process vent emissions
are less than 10,000 lb/yr for a CMPU,
records of batch process vent emission
calculations, as specified in
§ 63.11496(a)(1), the number of batches
operated each month, as specified in
§ 63.11496(a)(3), and any updated
emissions calculations, as specified in
§ 63.11496(a)(3). Alternatively, keep
records of the worst-case processes or
organic HAP usage, as specified in
§ 63.11496(a)(2) and (4), respectively.
(iv) Records of all TRE calculations
for continuous process vents as
specified in § 63.11496(b)(2).
(v) Records of metal HAP emission
calculations as specified in
§ 63.11496(f)(1) and (2). If total
uncontrolled metal HAP process vent
emissions from a CMPU subject to this
subpart are estimated to be less than 400
lb/yr, also keep records of either the
number of batches per month or
operating hours, as specified in
§ 63.11496(f)(2).
(vi) Records identifying wastewater
streams and the type of treatment they
receive, as specified in Table 6 to this
subpart.
(2) For batch process vents subject to
Table 2 to this subpart and continuous
process vents subject to Table 3 to this
subpart, you must keep records
specified in paragraphs (c)(2)(i) or (ii) of
this section, as applicable.
(i) If you route emissions to a control
device other than a flare, keep records
of performance tests, if applicable, as
specified in § 63.998(a)(2)(ii) and (4),
keep records of the monitoring system
and the monitored parameters, as
specified in § 63.998(b) and (c), and
keep records of the closed-vent system,
as specified in § 63.998(d)(1). If you use
a recovery device to maintain the TRE
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56047
above 1.0 for a continuous process vent,
keep records of monitoring parameters
during the TRE index value
determination, as specified in
§ 63.998(a)(3).
(ii) If you route emissions to a flare,
keep records of the flare compliance
assessment, as specified in
§ 63.998(a)(1)(i), keep records of the
pilot flame monitoring, as specified in
§ 63.998(a)(1)(ii) and (iii), and keep
records of the closed-vent system, as
specified in § 63.998(d)(1).
(3) For metal HAP process vents
subject to Table 4 to this subpart, you
must keep records specified in
paragraphs (c)(3)(i) or (ii) of this section,
as applicable.
(i) For a new source using a control
device other than a baghouse and for
any existing source, maintain a
monitoring plan, as specified in
§ 63.11496(f)(3)(i), and keep records of
monitoring results, as specified in
§ 63.11496(f)(3).
(ii) For a new source using a baghouse
to control metal HAP emissions, keep a
site-specific monitoring plan, as
specified in §§ 63.11496(f)(4) and
63.11410(g), and keep records of bag
leak detection systems, as specified in
§§ 63.11496(f)(4) and 63.11410(g)(4).
(4) For each storage tank subject to
Table 5 to this subpart, you must keep
records specified in paragraphs (c)(4)(i)
through (vi) of this section, as
applicable.
(i) Keep records of the vessel
dimension, capacity, and liquid stored,
as specified in § 63.1065(a).
(ii) Keep records of each inspection of
an internal floating roof, as specified in
§ 63.1065(b)(1).
(iii) Keep records of each seal gap
measurement for external floating roofs,
as specified in § 63.1065(b)(2), and keep
records of inspections of external
floating roofs, as specified in
§ 63.1065(b)(1).
(iv) If you vent emissions to a control
device other than a flare, keep records
of the operating plan and measured
parameter values, as specified in
§§ 63.985(c) and 63.998(d)(2).
(v) If you vent emissions to a flare,
keep records of all periods of operation
during which the flare pilot flame is
absent, as specified in §§ 63.987(c) and
63.998(a)(1), and keep records of closedvent systems, as specified in
§ 63.998(d)(1).
(vi) For periods of planned routine
maintenance of a control device, keep
records of the day and time at which
each maintenance period begins and
ends, and keep records of the type of
maintenance performed, as specified in
§ 63.11497(b)(3).
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(5) For each wastewater stream
subject to Item 2 in Table 6 to this
subpart, keep records of the wastewater
stream identification and the
disposition of the organic phase(s), as
specified in Item 2 to Table 6 to this
subpart.
(6) For each large heat exchange
system subject to Table 8 to this subpart,
you must keep records of detected leaks;
the date the leak was detected; if
demonstrated not to be a leak, the basis
for that determination; the date of efforts
to repair the leak; and the date the leak
is repaired, as specified in Table 8 to
this subpart.
(7) You must keep a record of all
transferred liquids that are reactive or
resinous materials, as defined in
§ 63.11502(b), and not included in the
NOCS.
(d) Semiannual Compliance Reports.
You must submit semiannual
compliance reports that contain the
information specified in paragraphs
(d)(1) through (7) of this section, as
applicable. Reports are required only for
semiannual periods during which you
experienced any of the events described
in paragraphs (d)(1) through (7) of this
section.
(1) Deviations. You must clearly
identify any deviation from the
requirements of this subpart.
(2) Delay of Repair for a Large Heat
Exchange System. You must include the
information specified in § 63.104(f)(2)
each time you invoke the delay of repair
provisions for a heat exchange system
with a cooling water flow rate equal to
or greater than 8,000 gal/min.
(3) Delay of Leak Repair. You must
provide the following information for
each delay of leak repair beyond 15 days
for any process equipment, storage tank,
surge control vessel, bottoms receiver,
and each delay of leak repair beyond 45
days for any heat exchange system with
a cooling water flow rate less than 8,000
gal/min: information on the date the
leak was identified, the reason for the
delay in repair, and the date the leak
was repaired.
(4) Process Change. You must report
each process change that affects a
compliance determination and submit a
new certification of compliance with the
applicable requirements in accordance
with the procedures specified in
paragraph (b) of this section.
(5) Data for the Alternative Standard.
If you comply with the alternative
standard, as specified in Table 2 to this
subpart or Table 3 to this subpart, report
the information required in
§ 63.1258(b)(5).
(6) Overlapping Rule Requirements.
Report any changes in the overlapping
provisions with which you comply.
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(7) Reactive and Resinous Materials.
Report any transfer of liquids that are
reactive or resinous materials, as
defined in § 63.11502(b), and not
included in the NOCS.
Other Requirements and Information
§ 63.11502
subpart?
What definitions apply to this
(a) The following terms used in this
subpart have the meaning given them in
the CAA, § 63.2, subpart SS (§ 63.981),
subpart WW (§ 63.1061), 40 CFR
60.111b, subpart F (§ 63.101), subpart G
(§ 63.111), subpart FFFF (§ 63.2550), as
specified after each term:
Administrator (§ 63.2)
Article (40 CFR 372.3)
Boiler (§ 63.111)
Bottoms receiver (§ 63.2550)
CAA (§ 63.2)
Closed-vent system (§ 63.981)
Combustion device (§ 63.111)
Commenced (§ 63.2)
Compliance date (§ 63.2)
Container (§ 63.111)
Continuous monitoring system (§ 63.2)
Distillation unit (§ 63.111)
Emission standard (§ 63.2)
EPA (§ 63.2)
Family of materials (§ 63.2550)
Fill or filling (§ 63.111)
Floating roof (§ 63.1061)
Fuel gas system (§ 63.981)
Halogen atoms (§ 63.2550)
Halogenated vent stream (§ 63.2550)
Halogens and hydrogen halides
(§ 63.2550)
Hazardous air pollutant (§ 63.2)
Heat exchange system (§ 63.101)
Incinerator (§ 63.111)
Maintenance wastewater (§ 63.2550)
Major source (§ 63.2)
Maximum true vapor pressure (§ 63.111)
Oil-water separator or organic-water
separator (§ 63.111)
Operating permit (§ 63.101)
Owner or operator (§ 63.2)
Performance test (§ 63.2)
Permitting authority (§ 63.2)
Process condenser (§ 63.2550)
Process heater (§ 63.111)
Process tank (§ 63.2550)
Process wastewater (§ 63.101)
Reactor (§ 63.111)
Responsible official (§ 63.2)
State (§ 63.2)
Supplemental gases (§ 63.2550)
Surge control vessel (§ 63.2550)
Test method (§ 63.2)
Unit operation (§ 63.101)
(b) All other terms used in this
subpart shall have the meaning given
them in this section. If a term is defined
in the CAA, § 63.2, subpart SS
(§ 63.981), subpart WW (§ 63.1061), 40
CFR 60.111b, subpart F (§ 63.101),
subpart G (§ 63.111), or subpart FFFF
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(§ 63.2550), and in this section, it shall
have the meaning given in this section
for purposes of this subpart.
Ancillary activities means boilers,
incinerators, and process heaters not
used to comply with the emission
standards in §§ 63.11495 through
63.11500, chillers and other
refrigeration systems, and other
equipment and activities that are not
directly involved (i.e., they operate
within a closed system and materials are
not combined with process fluids) in the
processing of raw materials or the
manufacturing of a product or
intermediates used in the production of
the product.
Batch process vent means a vent from
a CMPU or vents from multiple CMPUs
within a process that are manifolded
together into a common header, through
which a HAP-containing gas stream is,
or has the potential to be, released to the
atmosphere. Batch process vents
include vents with intermittent flow
from continuous operations that are not
combined with any stream that
originated as a continuous gas stream
from the same continuous process.
Examples of batch process vents
include, but are not limited to, vents on
condensers used for product recovery,
reactors, filters, centrifuges, and process
tanks. The following are not batch
process vents for the purposes of this
subpart:
(1) Continuous process vents;
(2) Bottoms receivers;
(3) Surge control vessels;
(4) Gaseous streams routed to a fuel
gas system(s);
(5) A gas stream routed to other
processes for reaction or other use in
another process (i.e., for chemical value
as a product, isolated intermediate,
byproduct, or coproduct, or for heat
value).
(6) Vents on storage tanks or
wastewater systems;
(7) Drums, pails, and totes; and
(8) Emission streams from emission
episodes that are undiluted and
uncontrolled containing less than 50
ppmv HAP are not part of any batch
process vent. The HAP concentration
may be determined using any of the
following: process knowledge, an
engineering assessment, or test data.
Byproduct means a chemical (liquid,
gas, or solid) that is produced
coincidentally during the production of
the product.
Chemical manufacturing process
means all equipment which collectively
functions to produce a product or
isolated intermediate. A process
includes, but is not limited to any, all,
or a combination of reaction, recovery,
separation, purification, or other
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activity, operation, manufacture, or
treatment which are used to produce a
product or isolated intermediate. A
process is also defined by the following:
(1) Routine cleaning operations
conducted as part of batch operations
are considered part of the process;
(2) Each nondedicated solvent
recovery operation is considered a
single process;
(3) Each nondedicated formulation
operation is considered a single process;
(4) Quality assurance/quality control
laboratories are not considered part of
any process;
(5) Ancillary activities are not
considered a process or part of any
process; and
(6) The end of a process that produces
a solid material is either up to and
including the dryer or extruder, or for a
polymer production process without a
dryer or extruder, it is up to and
including the die plate or solid-state
reactor, except in two cases. If the dryer,
extruder, die plate, or solid-state reactor
is followed by an operation that is
designed and operated to remove HAP
solvent or residual monomer from the
solid, then the solvent removal
operation is the last step in the process.
If the dried solid is diluted or mixed
with a HAP-based solvent, then the
solvent removal operation is the last
step in the process.
Continuous process vent means a
‘‘process vent’’ as defined in § 63.101 in
subpart F of this part, except:
(1) The reference in § 63.107(e) to a
chemical manufacturing process unit
that meets the criteria of § 63.100(b)
means a CMPU that meets the criteria of
§ 63.11494(a) and (b);
(2) The reference in § 63.107(h)(2) to
subpart H means § 63.11495(a) for the
purposes of this subpart;
(3) The reference in § 63.107(h)(4) to
§ 63.113 means Tables 2 and 3 to this
subpart;
(4) The reference in § 63.107(h)(7) to
§ 63.119 means Table 5 to this subpart,
and the reference to § 63.126 does not
apply for the purposes of this subpart;
(5) The second sentence in the
definition of ‘‘process vent’’ in § 63.101
does not apply for the purposes of this
subpart;
(6) The references to an ‘‘air oxidation
reactor, distillation unit, or reactor’’ in
§ 63.107 means any continuous
operation for the purposes of this
subpart;
(7) Section § 63.107(h)(8) does not
apply for the purposes of this subpart;
and
(8) A separate determination is
required for the emissions from each
CMPU, even if emission streams from
two or more CMPU are combined prior
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to discharge to the atmosphere or to a
control device.
Co-Product means a chemical that is
produced during the production of
another chemical, both for their
intended production.
Deviation means any instance in
which an affected source subject to this
subpart, or an owner or operator of such
a source fails to meet any requirement
or obligation established by this subpart,
including, but not limited to any
emissions limitation or management
practice; or fails to meet any term or
condition that is adopted to implement
an applicable requirement in this
subpart and that is included in the
operating permit for any affected source
required to obtain such a permit.
Equipment means each pump,
compressor, agitator, pressure relief
device, sampling connection system,
open-ended valve or line, valve,
connector, and instrumentation system
in or associated with a CMPU.
Feedstock means any raw material,
reactant, solvent, additive, or other
material introduced to a CMPU.
In metal HAP service means that a
process vessel or piece of equipment
either contains or contacts a feedstock,
byproduct, or product that contains
metal HAP.
In organic HAP service means that a
process vessel or piece of equipment
either contains or contacts a feedstock,
byproduct, or product that contains an
organic HAP.
Metal HAP means the compounds
containing metals listed as HAP in
section 112(b) of the CAA.
Metal HAP process vent means the
point of discharge to the atmosphere (or
inlet to a control device, if any) of a
metal HAP-containing gas stream from
any CMPU at an affected source.
Organic HAP means any organic HAP
listed in section 112(b) of the CAA. For
the purposes of requirements in this
subpart VVVVVV, hydrazine is to be
considered an organic HAP.
Process vessel means each vessel,
except hand-held containers, used in
the processing of raw materials to
chemical products. Examples include,
but are not limited to reactors,
distillation units, centrifuges, mixing
vessels, and process tanks.
Product means a compound or
chemical which is manufactured as the
intended product of the CMPU.
Products include co-products. Byproducts, isolated intermediates,
impurities, wastes, and trace
contaminants are not considered
products.
Reactive material means energetics,
organic peroxides, and unstable
chemicals such as chemicals that react
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56049
violently with water and chemicals that
vigorously polymerize, decompose, or
become self-reactive under conditions of
pressure or temperature.
Recovery device means an individual
unit of equipment capable of and
normally used for the purpose of
recovering organic chemicals or metalcontaining chemicals for fuel value (i.e.,
net positive heating value), use, reuse,
or for sale for fuel value, use, or reuse.
Examples of equipment that may be
recovery devices include absorbers,
carbon adsorbers, condensers, oil-water
separators or organic-water separators,
or organic removal devices such as
decanters, strippers, or thin-film
evaporation units.
Resinous material means a viscous,
high-boiling point material resembling
pitch or tar, such as plastic resin, that
sticks to or hardens in the fill pipe
under normal transfer conditions.
Shutdown, for a unit operation with a
continuous process vent, means the
cessation of the unit operation for any
purpose. Shutdown begins with the
initiation of steps as described in a
written standard operating procedures
(SOP) or shutdown plan to cease
normal/stable operation (e.g., reducing
or immediately stopping feed).
Startup, for a unit operation with a
continuous process vent, means the
setting in operation of the unit for any
purpose. The period of startup ends
upon completion of the transient, nonequilibrium step at the time operating
conditions reach steady state for
operating parameters such as
temperature, pressure, composition,
feed rate, and production rate. Periods
of startup described by SOP manuals at
the affected source may be used to
determine the period of startup.
Storage tank means a tank or other
vessel that is used to store liquids that
contain organic HAP and that are part
of a CMPU subject to this subpart
VVVVVV. The following are not
considered storage tanks for the
purposes of this subpart:
(1) Vessels permanently attached to
motor vehicles such as trucks, railcars,
barges, or ships;
(2) Pressure vessels designed to
operate in excess of 204.9 kilopascals
(kPa) and without emissions to the
atmosphere;
(3) Process tanks;
(4) Tanks storing organic liquids
containing HAP only as impurities;
(5) Surge control vessels;
(6) Bottoms receivers; and
(7) Wastewater storage tanks.
Transfer operations means all product
loading into tank trucks and rail cars of
liquid containing organic HAP from a
transfer rack. Transfer operations do not
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include the loading to other types of
containers such as cans, drums, and
totes.
Transfer rack means the system used
to load organic liquids into tank trucks
and railcars at a single geographic site.
It includes all loading arms, pumps,
meters, shutoff valves, relief valves, and
other piping and equipment necessary
for the transfer operation. Transfer
equipment that are physically separate
(i.e., do not share common piping,
valves, and other equipment) are
considered to be separate transfer racks.
Wastewater means water that is
discarded from a CMPU or control
device and that contains at least 5
ppmw of any HAP listed in Table 9 to
40 CFR part 63, subpart G and has an
annual average flow rate of 0.02 liters
per minute. Wastewater means both
process wastewater and maintenance
wastewater that is discarded from a
CMPU or control device. The following
are not considered wastewater for the
purposes of this subpart:
(1) Stormwater from segregated
sewers;
(2) Water from fire-fighting and
deluge systems, including testing of
such systems;
(3) Spills;
(4) Water from safety showers;
(5) Samples of a size not greater than
reasonably necessary for the method of
analysis that is used;
(6) Equipment leaks;
(7) Wastewater drips from procedures
such as disconnecting hoses after
cleaning lines; and
(8) Noncontact cooling water.
Wastewater stream means a single
point discharge of wastewater from a
CMPU or control device.
Wastewater treatment means
chemical, biological, and mechanical
procedures applied to wastewater to
remove or reduce HAP or other
chemical constituents.
§ 63.11503 Who implements and enforces
this subpart?
(a) This subpart can be implemented
and enforced by the U.S. EPA or a
delegated authority such as a State,
local, or tribal agency. If the U.S. EPA
Administrator has delegated authority to
a State, local, or tribal agency pursuant
to 40 CFR part 63, subpart E, then that
Agency has the authority to implement
and enforce this subpart. You should
contact your U.S. EPA Regional Office
to find out if this subpart is delegated
to a State, local, or tribal agency within
your State.
(b) In delegating implementation and
enforcement authority of this subpart to
a State, local, or tribal agency under 40
CFR part 63, subpart E, the approval
authorities contained in paragraphs
(b)(1) through (4) of this section are
retained by the Administrator of the
U.S. EPA and are not transferred to the
State, local, or tribal agency.
(1) Approval of an alternative nonopacity emissions standard under
§ 63.6(g).
(2) Approval of a major change to a
test method. A ‘‘major change to test
method’’ is defined in § 63.90.
(3) Approval of a major change to
monitoring under § 63.8(f). A ‘‘major
change to monitoring’’ is defined in
§ 63.90.
(4) Approval of a major change to
recordkeeping/reporting under
§ 63.10(f). A ‘‘major change to
recordkeeping/reporting’’ is defined in
§ 63.90.
Tables to Subpart VVVVVV of Part 63
As required in § 63.11494(a), chemical
manufacturing operations that process,
use, or produce the HAP shown in the
following table are subject to subpart
VVVVVV.
TABLE 1 TO SUBPART VVVVVV OF PART 63—HAZARDOUS AIR POLLUTANTS USED TO DETERMINE APPLICABILITY OF
CHEMICAL MANUFACTURING OPERATIONS
Type of HAP
Chemical name
CAS No.
1. Organic compounds ................................................................
a. 1,3-butadiene .........................................................................
b. 1,3-dichloropropene ...............................................................
c. Acetaldehyde .........................................................................
d. Chloroform .............................................................................
e. Ethylene dichloride ................................................................
f. Hexachlorobenzene ................................................................
g. Methylene chloride .................................................................
h. Quinoline ................................................................................
a. Arsenic compounds ...............................................................
b. Cadmium compounds ............................................................
c. Chromium compounds ...........................................................
d. Lead compounds ...................................................................
e. Manganese compounds ........................................................
f. Nickel compounds ..................................................................
a. Hydrazine ...............................................................................
106990
542756
75070
67663
107062
118741
75092
91225
........................
........................
........................
........................
........................
........................
302012
2. Metal compounds ...................................................................
3. Others .....................................................................................
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As required in § 63.11496, you must
comply with the requirements for batch
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process vents as shown in the following
table.
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56051
TABLE 2 TO SUBPART VVVVVV OF PART 63—EMISSION LIMITS AND COMPLIANCE REQUIREMENTS FOR BATCH PROCESS
VENTS
For * * *
You must * * *
Except * * *
1. Batch process vents in a CMPU at an existing source for which the total organic HAP
emissions are equal to or greater than
10,000 lb/yr.
a. Reduce collective uncontrolled total organic
HAP emissions from the sum of all batch
process vents by ≥85 percent by weight or
to ≤20 ppmv by routing emissions from a
sufficient number of the batch process
vents through a closed vent system to any
combination of control devices (except a
flare) in accordance with the requirements
of § 63.982(c) and the requirements referenced therein; or
b. Route emissions from batch process vents
containing at least 85 percent of the uncontrolled total organic HAP through a closedvent system to a flare (except that a flare
may not be used to control halogenated
vent streams) in accordance with the requirements of § 63.982(b) and the requirements referenced therein; or
c. Comply with the alternative standard specified in § 63.2505 and the requirements referenced therein; or
d. Comply with combinations of the requirements in Items a., b., and c. of this Table
for different groups of batch process vents.
a. Comply with any of the emission limits in
Items 1.a through 1.d of this Table, except
90 percent reduction applies instead of 85
percent reduction in Item 1.a, and 90 percent of the emissions must be routed to a
flare instead of 85 percent in Item 1.b.
a. Comply with the requirements for halogen
scrubbers in § 63.11496(d).
i. Compliance may be based on either total
organic HAP or total organic carbon (TOC);
and
ii. As specified in § 63.11496(g).
2. Batch process vents in a CMPU at a new
source for which the total organic HAP emissions are equal to or greater than 10,000 lb/
yr.
3. Halogenated batch process vent stream at a
new or existing source that is controlled
through combustion.
As required in § 63.11496, you must
comply with the requirements for
i. Not applicable.
i. As specified in § 63.11496(e) of this subpart.
i. The information specified above for Items
a., b., and c., as applicable.
i. The information specified above for Items
1.a., 1.b., 1.c., and 1.d, as applicable.
continuous process vents as shown in
the following table.
TABLE 3 TO SUBPART VVVVVV OF PART 63—EMISSION LIMITS AND COMPLIANCE REQUIREMENTS FOR CONTINUOUS
PROCESS VENTS
You must * * *
Except * * *
1. Each continuous process vent with a TRE
≤1.0.
hsrobinson on DSKD5P82C1PROD with RULES
For * * *
a. Reduce emissions of total organic HAP by
≥95 percent by weight (≥85 percent by
weight for periods of startup or shutdown)
or to ≤20 ppmv by routing emissions
through a closed vent system to any combination of control devices (except a flare)
in accordance with the requirements of
§ 63.982(c)(2) and the requirements referenced therein; or
b. Reduce emissions of total organic by HAP
by routing all emissions through a closedvent system to a flare (except that a flare
may not be used to control halogenated
vent streams) in accordance with the requirements of § 63.982(b) and the requirements referenced therein; or
c. Comply with the alternative standard specified in § 63.2505 and the requirements referenced therein.
a. Comply with the requirements for halogen
scrubbers in § 63.11496(d).
i. Compliance may be based on either total
organic HAP or TOC; and
ii. As specified in § 63.11496(g).
2. Halogenated vent stream that is controlled
through combustion.
As required in § 63.11496(f), you must
comply with the requirements for metal
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i. Not applicable.
i. As specified in § 63.11496(e).
HAP process vents as shown in the
following table.
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TABLE 4 TO SUBPART VVVVVV OF PART 63—EMISSION LIMITS AND COMPLIANCE REQUIREMENTS FOR METAL HAP
PROCESS VENTS
For * * *
You must * * *
Except * * *
Each CMPU with total metal HAP emissions
≥400 lb/yr.
Reduce collective uncontrolled emissions of
total metal HAP emissions by ≥95 percent
by weight by routing emissions from a sufficient number of the metal process vents
through a closed-vent system to any combination of control devices, according to the
requirements of § 63.11496(f)(3), (4), or (5).
Not applicable.
As required in § 63.11497, you must
comply with the requirements for
storage tanks as shown in the following
table.
TABLE 5 TO SUBPART VVVVVV OF PART 63—EMISSION LIMITS AND COMPLIANCE REQUIREMENTS FOR STORAGE TANKS
For each * * *
You must * * *
Except * * *
1. Storage tank with a design capacity ≥40,000
gallons, storing liquid that contains organic
HAP listed in Table 1 to this subpart, and for
which the maximum true vapor pressure
(MTVP) of total organic HAP at the storage
temperature is ≥5.2 kPa and <76.6 kPa.
a. Comply with the requirements of subpart
WW of this part;
i. All required seals must be installed by the
compliance date in § 63.11494.
b. Reduce total organic HAP emissions by
≥95 percent by weight by operating and
maintaining a closed-vent system and control device (other than a flare) in accordance with § 63.982(c)(1); or
i. Compliance may be based on either total
organic HAP or TOC;
ii. Comply with the management practice inspection requirements in § 63.11495 for the
closed-vent system;
iii. When the term storage vessel is used in
subpart SS of this part, the term storage
tank, surge control vessel, or bottoms receiver, as defined in § 63.11502 of this subpart, applies; and
iv. The requirements do not apply during periods of planned routine maintenance of the
control
device,
as
specified
in
§ 63.11497(b).
i. The requirements do not apply during periods of planned routine maintenance of the
flare, as specified in § 63.11497(b); and
ii. When the term storage vessel is used in
subpart SS of this part, it means storage
tank, surge control vessel, or bottoms receiver, as defined in § 63.11502 of this subpart.
i. Not applicable.
hsrobinson on DSKD5P82C1PROD with RULES
c. Reduce total HAP emissions by operating
and maintaining a closed-vent system and
a flare in accordance with § 63.982(b); or
2. Storage tank with a design capacity ≥20,000
gallons and <40,000 gallons, storing liquid
that contains organic HAP listed in Table 1 to
this subpart, and for which the MTVP of total
organic HAP at the storage temperature is
≥27.6 kPa and <76.6 kPa.
3. Storage tank with a design capacity ≥20,000
gallons, storing liquid that contains organic
HAP listed in Table 1 to this subpart, and for
which the MTVP of total organic HAP at the
storage temperature is ≥76.6 kPa.
4. Storage tank described by Item 1, 2, or 3 in
this table and emitting a halogenated vent
stream that is controlled with a combustion
device.
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d. Vapor balance in accordance with
§ 63.2470(e); or
e. Route emissions to a fuel gas system or
process in accordance with the requirements in § 63.982(d) and the requirements
referenced therein.
a. Comply with one of the options in Item 1 of
this table.
a. Comply with option b, c, d, or e in Item 1 of
this table.
i. When the term storage vessel is used in
subpart SS of this part, it means storage
tank, surge control vessel, or bottoms receiver, as defined in § 63.11502.
i. The information specified above for Items
1.a., 1.b., 1.c., 1.d, and 1.e, as applicable.
i. The information specified above for Items
1.b., 1.c., 1.d, and 1.e, as applicable.
a. Reduce emissions of hydrogen halide and
halogen HAP by ≥95 percent by weight, or
to ≤0.45 kg/hr, or to ≤20 ppmv by using a
halogen reduction device after the combustion device according to the requirements in
§ 63.11496(d); or
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Federal Register / Vol. 74, No. 208 / Thursday, October 29, 2009 / Rules and Regulations
56053
TABLE 5 TO SUBPART VVVVVV OF PART 63—EMISSION LIMITS AND COMPLIANCE REQUIREMENTS FOR STORAGE
TANKS—Continued
For each * * *
You must * * *
Except * * *
b. Reduce the halogen atom mass emission
rate to ≤0.45 kg/hr or to ≤20 ppmv by using
a halogen reduction device before the combustion device according to the requirements in § 63.11496(d).
As required in § 63.11498, you must
comply with the requirements for
wastewater systems as shown in the
following table.
TABLE 6 TO SUBPART VVVVVV OF PART 63—EMISSION LIMITS AND COMPLIANCE REQUIREMENTS FOR WASTEWATER
SYSTEMS
For each * * *
You must * * *
And you must * * *
1. Wastewater stream ........................................
a. Discharge to onsite or offsite treatment ......
2. Wastewater stream containing partially soluble HAP at a concentration ≥10,000 ppmw
and separate organic and water phases.
a. Use a decanter, steam stripper, thin film
evaporator, or distillation unit to separate
the water phase from the organic phase(s);
or
i. Maintain records identifying each wastewater stream and documenting the type of
treatment that it receives. Multiple wastewater streams with similar characteristics
and from the same type of activity in a
CMPU may be grouped together for recordkeeping purposes.
i. For the water phase, comply with the requirements in Item 1 of this table, and
ii. For the organic phase(s), recycle to a process, use as fuel, or dispose as hazardous
waste either onsite or offsite, and
iii. Keep records of the wastewater streams
subject to this requirement and the disposition of the organic phase(s).
i. Keep records of the wastewater streams
subject to this requirement and the disposition of the wastewater streams.
b. Hard pipe the entire wastewater stream to
onsite treatment as a hazardous waste, or
hard pipe the entire wastewater stream to a
point of transfer for offsite treatment as a
hazardous waste.
As required in § 63.11498(a), you
must comply with emission limits for
wastewater streams that contain the
partially soluble HAP listed in the
following table.
TABLE 7 TO SUBPART VVVVVV OF
PART
63—PARTIALLY
SOLUBLE
HAP—Continued
Partially soluble HAP name
TABLE 7 TO SUBPART VVVVVV OF
PART 63—PARTIALLY SOLUBLE HAP
hsrobinson on DSKD5P82C1PROD with RULES
Partially soluble HAP name
CAS No.
1. 1,1,1-Trichloroethane (methyl
chloroform) ................................
2. 1,1,2,2-Tetrachloroethane ........
3. 1,1,2-Trichloroethane ...............
4. 1,1-Dichloroethylene (vinylidene chloride) ...........................
5. 1,2-Dibromoethane ...................
6. 1,2-Dichloroethane (ethylene
dichloride) ..................................
7. 1,2-Dichloropropane .................
8. 1,3-Dichloropropene .................
9. 2,4,5-Trichlorophenol ................
10. 1,4-Dichlorobenzene ..............
11. 2-Nitropropane ........................
12. 4-Methyl-2-pentanone (MIBK)
13. Acetaldehyde ..........................
14. Acrolein ...................................
15. Acrylonitrile .............................
16. Allyl chloride ...........................
17. Benzene .................................
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71556
79345
79005
75354
106934
107062
78875
542756
95954
106467
79469
108101
75070
107028
107131
107051
71432
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TABLE 7 TO SUBPART VVVVVV OF
PART
63—PARTIALLY
SOLUBLE
HAP—Continued
18.
19.
20.
21.
22.
23.
24.
25.
26.
27.
28.
29.
30.
31.
32.
33.
34.
35.
36.
37.
38.
39.
40.
41.
42.
PO 00000
CAS No.
Partially soluble HAP name
Benzyl chloride .......................
Biphenyl ..................................
Bromoform (tribromomethane)
Bromomethane .......................
Butadiene ...............................
Carbon disulfide .....................
Chlorobenzene .......................
Chloroethane (ethyl chloride)
Chloroform ..............................
Chloromethane .......................
Chloroprene ............................
Cumene ..................................
Dichloroethyl ether .................
Dinitrophenol ..........................
Epichlorohydrin .......................
Ethyl acrylate ..........................
Ethylbenzene ..........................
Ethylene oxide ........................
Ethylidene dichloride ..............
Hexachlorobenzene ................
Hexachlorobutadiene ..............
Hexachloroethane ..................
Methyl methacrylate ...............
Methyl-t-butyl ether .................
Methylene chloride .................
100447
92524
75252
74839
106990
75150
108907
75003
67663
74873
126998
98828
111444
51285
106898
140885
100414
75218
75343
118741
87683
67721
80626
1634044
75092
43. N-hexane ................................
44. N,N-dimethylaniline ................
45. Naphthalene ...........................
46. Phosgene ...............................
47. Propionaldehyde .....................
48. Propylene oxide ......................
49. Styrene ...................................
50. Tetrachloroethylene
(perchloroethylene) ..........................
51. Tetrachloromethane (carbon
tetrachloride) .............................
52. Toluene ...................................
53. Trichlorobenzene (1,2,4-) .......
54. Trichloroethylene ....................
55. Trimethylpentane ....................
56. Vinyl acetate ...........................
57. Vinyl chloride ..........................
58. Xylene (m) ..............................
59. Xylene (o) ...............................
60. Xylene (p) ...............................
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CAS No.
110543
121697
91203
75445
123386
75569
100425
127184
56235
108883
120821
79016
540841
108054
75014
108383
95476
106423
As required in § 63.11499, you must
comply with the requirements for heat
exchange systems as shown in the
following table.
E:\FR\FM\29OCR4.SGM
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Federal Register / Vol. 74, No. 208 / Thursday, October 29, 2009 / Rules and Regulations
TABLE 8 TO SUBPART VVVVVV OF PART 63—EMISSION LIMITS AND COMPLIANCE REQUIREMENTS FOR HEAT EXCHANGE
SYSTEMS
For * * *
You must * * *
Except * * *
1. Each heat exchange system with a cooling
water flow rate ≥8,000 gal/min and not meeting one or more of the conditions in
§ 63.104(a).
a. Comply with the monitoring requirements in
§ 63.104(c), the leak repair requirements in
§ 63.104(d) and (e), and the recordkeeping
and reporting requirements in § 63.104(f); or
i. The reference to monthly monitoring for the
first 6 months in § 63.104(c)(1)(iii) does not
apply. Monitoring shall be no less frequent
than quarterly;
ii. The reference in § 63.104(f)(1) to record retention requirements in § 63.103(c)(1) does
not apply. Records must be retained as
specified in §§ 63.10(b)(1) and 63.11501(c);
and
iii. The reference in § 63.104(f)(2) to ‘‘the next
semi-annual periodic report required by
§ 63.152(c)’’ means the next semi-annual
compliance report required by § 63.11501(f).
i. Not applicable.
b. Comply with the heat exchange system requirements in § 63.104(b) and the requirements referenced therein.
As required in § 63.11501(a), you
must comply with the requirements of
the NESHAP General Provisions (40
CFR part 63, subpart A) as shown in the
following table.
TABLE 9 TO SUBPART VVVVVV OF PART 63—APPLICABILITY OF GENERAL PROVISIONS TO SUBPART VVVVVV
Applies to Subpart
VVVVVV?
Citation
Subject
63.1(a)(1), (a)(2), (a)(3), (a)(4), (a)(6),
(a)(10)–(a)(12) (b)(1), (b)(3), (c)(1),
(c)(2), (c)(5), (e).
63.1(a)(5), (a)(7)-(a)(9), (b)(2), (c)(3),
(c)(4), (d).
63.2 .........................................................
63.3 .........................................................
63.4 .........................................................
63.5 .........................................................
Applicability ..........................................
Yes.
Reserved ..............................................
No.
Definitions .............................................
Units and Abbreviations .......................
Prohibited Activities and Circumvention
Preconstruction Review and Notification Requirements.
Compliance with Standards and Maintenance Requirements.
Reserved ..............................................
Yes.
Yes.
Yes.
Yes.
SSM Requirements ..............................
...............................................................
No.
No .........................
63.7(a)(1), (a)(3), (a)(4), (c), (e)(4), and
(f)–(h).
63.7(a)(2), (b), (d), (e)(1)–(3) .................
Performance Testing Requirements ....
Yes.
Performance Testing Schedule, Notification of Performance Test, Performance Testing Facilities, and
Conduct of Performance Tests.
Yes/No ..................
63.8(a)(1), (a)(4), (b), (c)(1)–(c)(3),
(f)(1)–(5).
63.8(a)(2) ................................................
63.8(a)(3) ................................................
63.8(c)(4) ................................................
Monitoring Requirements .....................
Yes ........................
Monitoring Requirements .....................
Reserved ..............................................
...............................................................
No.
No.
No .........................
63.8(c)(5) ................................................
...............................................................
No .........................
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63.6(a), (b)(1)–(b)(5), (b)(7), (c)(1),
(c)(2), (c)(5), (e)(1)(iii), (g), (i), (j).
63.6(b)(6), (c)(3), (c)(4), (d), (h)(3),
(h)(5)(iv).
63.6 (e)(1)(i) and (ii), (e)(3), and (f)(1) ...
63.6(h)(1)–(h)(4),
(h)(5)(i)–(h)(5)(iii),
(h)(6)–(h)(9).
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Explanation
Yes.
No.
E:\FR\FM\29OCR4.SGM
Subpart VVVVVV does not include
opacity or visible emissions (VE)
standards or require a continuous
opacity monitoring system (COMS).
Requirements apply if conducting test
for metal HAP control; requirements
in §§ 63.997(c)(1), (d), (e), and
63.999(a)(1) apply, as referenced in
§ 63.11496(g), if conducting test for
organic HAP or hydrogen halide and
halogen HAP control device.
References to SSM in § 63.8(c) do not
apply.
Continuous parameter monitoring system (CPMS) requirements in 40
CFR part 63, subparts SS and FFFF
are referenced from § 63.11496.
Subpart VVVVVV does not require
COMS.
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56055
TABLE 9 TO SUBPART VVVVVV OF PART 63—APPLICABILITY OF GENERAL PROVISIONS TO SUBPART VVVVVV—
Continued
Subject
Applies to Subpart
VVVVVV?
Explanation
63.8(c)(6)–(c)(8), (d), (e), (f)(6) ..............
...............................................................
Yes ........................
63.8(g)(1)–(g)(4) .....................................
...............................................................
Yes ........................
63.8(g)(5) ................................................
...............................................................
No .........................
Requirements apply only if you use a
continuous emission monitoring system (CEMS) to demonstrate compliance with the alternative standard in
§ 63.11496(e). References to SSM
in § 63.8(d) do not apply.
Data reduction requirements apply
only if you use CEMS to demonstrate compliance with alternative
standard in § 63.11496(e). COMS
requirements do not apply. Requirement in § 63.8(g)(2) does not apply
because data reduction for CEMS
are specified in 40 CFR part 63,
subpart FFFF.
Data reduction requirements for CEMS
are specified in 40 CFR part 63,
subpart FFFF, as referenced from
§ 63.11496. CPMS requirements are
specified in 40 CFR part 63, subparts SS and FFFF, as referenced
from § 63.11496.
63.9(a), (b)(1), (b)(2), (b)(4), (b)(5), (c),
(d), (e), (i).
63.9(b)(3), (h)(4) .....................................
63.9(f) .....................................................
Notification Requirements ....................
Yes.
Reserved ..............................................
...............................................................
No.
No .........................
63.9(g) ....................................................
...............................................................
Yes ........................
63.9(h)(1)–(h)(3), (h)(5)–(h)(6) ...............
...............................................................
Yes ........................
63.9(j) .....................................................
Change in Information Already Provided.
No .........................
63.10(a) ..................................................
63.10(b)(1) ..............................................
63.10(b)(2)(i)–(b)(2)(v) ............................
63.10(b)(2)(vi), (x), (xi), (xiii) ..................
Recordkeeping Requirements ..............
...............................................................
...............................................................
...............................................................
Yes.
Yes.
Yes ........................
Yes ........................
63.10(b)(2)(vii)–(b)(2)(ix),
(b)(2)(xii),
(b)(2)(xiv).
63.10(b)(3) ..............................................
63.10(c)(1), (c)(5)–(c)(6), (c)(13)–(c)(14)
...............................................................
Yes.
...............................................................
...............................................................
Yes.
Yes ........................
63.10(c)(7)–(c)(8), (c)(10)–(c)(12), (c)(15)
63.10(c)(2)–(c)(4), (c)(9) .........................
63.10(d)(1), (d)(2), (d)(4), (e)(1), (e)(2),
(f).
63.10(d)(3) ..............................................
...............................................................
Reserved ..............................................
Reporting Requirements ......................
Yes ........................
No.
Yes.
...............................................................
No .........................
63.10(d)(5) ..............................................
63.10(e)(1)–(e)(2) ...................................
...............................................................
...............................................................
No.
Yes ........................
63.10(e)(3) ..............................................
63.10(e)(4) ..............................................
hsrobinson on DSKD5P82C1PROD with RULES
Citation
...............................................................
...............................................................
Yes.
No .........................
63.11
63.12
63.13
63.14
63.15
Control Device Requirements ..............
State Authorities and Delegations .......
Addresses ............................................
Incorporations by Reference ................
Availability of Information and Confidentiality.
Performance Track Provisions .............
Yes.
Yes.
Yes.
Yes.
Yes.
.......................................................
.......................................................
.......................................................
.......................................................
.......................................................
63.16 .......................................................
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Subpart VVVVVV does not contain
opacity or VE limits.
Additional notification requirement applies only if you use CEMS to demonstrate compliance with alternative
standard in § 63.11496(e).
Except subpart VVVVVV does not contain opacity or VE limits.
Notification of process changes that affect a compliance determination are
required in § 63.11501(d)(4).
Any references to SSM do not apply.
Apply only if you use CEMS to demonstrate compliance with alternative
standard in § 63.11496(e).
Apply only if you use CEMS to demonstrate compliance with alternative
standard in § 63.11496(e).
Any reference to SSM does not apply.
Subpart VVVVVV does not include
opacity or VE limits.
Apply only if you use CEMS to demonstrate compliance with alternative
standard in § 63.11496(e).
Subpart VVVVVV does not include
opacity or VE limits.
Yes.
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[FR Doc. E9–25576 Filed 10–28–09; 8:45 am]
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BILLING CODE 6560–50–P
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29OCR4
Agencies
[Federal Register Volume 74, Number 208 (Thursday, October 29, 2009)]
[Rules and Regulations]
[Pages 56008-56056]
From the Federal Register Online via the Government Printing Office [www.gpo.gov]
[FR Doc No: E9-25576]
[[Page 56007]]
-----------------------------------------------------------------------
Part IV
Environmental Protection Agency
-----------------------------------------------------------------------
40 CFR Part 63
National Emission Standards for Hazardous Air Pollutants for Chemical
Manufacturing Area Sources; Final Rule
Federal Register / Vol. 74 , No. 208 / Thursday, October 29, 2009 /
Rules and Regulations
[[Page 56008]]
-----------------------------------------------------------------------
ENVIRONMENTAL PROTECTION AGENCY
40 CFR Part 63
[EPA-HQ-OAR-2008-0334; FRL-8972-6]
RIN 2060-AM19
National Emission Standards for Hazardous Air Pollutants for
Chemical Manufacturing Area Sources
AGENCY: Environmental Protection Agency (EPA).
ACTION: Final rule.
-----------------------------------------------------------------------
SUMMARY: EPA is issuing national emission standards for the control of
hazardous air pollutants for nine area source categories in the
chemical manufacturing sector: Agricultural Chemicals and Pesticides
Manufacturing, Cyclic Crude and Intermediate Production, Industrial
Inorganic Chemical Manufacturing, Industrial Organic Chemical
Manufacturing, Inorganic Pigments Manufacturing, Miscellaneous Organic
Chemical Manufacturing, Plastic Materials and Resins Manufacturing,
Pharmaceutical Production, and Synthetic Rubber Manufacturing. The
standards and associated requirements for the nine area source
categories are combined in one subpart. This final rule establishes
emission standards in the form of management practices for each
chemical manufacturing process unit as well as emission limits for
certain subcategories of process vents and storage tanks. The rule also
establishes management practices and other emission reduction
requirements for subcategories of wastewater systems and heat exchange
systems.
DATES: This final rule is effective on October 29, 2009.
ADDRESSES: EPA has established a docket for this action under Docket ID
No. EPA-HQ-OAR-2008-0334. All documents in the docket are listed in the
https://www.regulations.gov index. Although listed in the index, some
information is not publicly available, e.g., confidential business
information or other information whose disclosure is restricted by
statute. Certain other material, such as copyrighted material, is not
placed on the Internet and will be publicly available only in hard copy
form. Publicly available docket materials are available either
electronically through https://www.regulations.gov or in hard copy at
the EPA Docket Center, Public Reading Room, EPA West, Room 3334, 1301
Constitution Ave., NW., Washington, DC. The Public Reading Room is open
from 8:30 a.m. to 4:30 p.m., Monday through Friday, excluding legal
holidays. The telephone number for the Public Reading Room is (202)
566-1744, and the telephone number for the Air Docket is (202) 566-
1742.
FOR FURTHER INFORMATION CONTACT: Mr. Randy McDonald, Coatings and
Chemicals Group (E143-01), Sector Policies and Programs Division,
Office of Air Quality Planning and Standards, Environmental Protection
Agency, Research Triangle Park, North Carolina 27711, telephone number:
(919) 541-5402; fax number: (919) 541-0246; e-mail address:
mcdonald.randy@epa.gov.
SUPPLEMENTARY INFORMATION: Outline. The information in this preamble is
organized as follows:
I. General Information
A. Does this action apply to me?
B. Where can I get a copy of this document?
C. Judicial Review
II. Background Information for this Final Rule
III. Summary of Major Changes Since Proposal
A. Applicability
B. Emission Standards
C. Initial Compliance
D. Monitoring, Recordkeeping, and Reporting
E. Startup, Shutdown, and Malfunction (SSM)
F. Title V
IV. Summary of Final Rule
A. Applicability
B. Compliance Dates
C. Standards
D. Initial Compliance Requirements
E. Continuous Compliance Requirements
F. Notifications, Recordkeeping, and Reporting Requirements
V. Summary of Comments and Responses
A. Applicability
B. Compliance Dates
C. Standards
D. Initial Compliance Demonstrations
E. Monitoring Requirements
F. Recordkeeping and Reporting
G. Requirements During Periods of Startup, Shutdown, and
Malfunction (SSM)
H. Title V Permitting
VI. Impacts of Final Area Source Standards
A. What are the air impacts?
B. What are the cost impacts?
C. What are the economic impacts?
D. What are the non-air health, environmental, and energy
impacts?
VII. Statutory and Executive Order Reviews
A. Executive Order 12866: Regulatory Planning and Review
B. Paperwork Reduction Act
C. Regulatory Flexibility Act
D. Unfunded Mandates Reform Act
E. Executive Order 13132: Federalism
F. Executive Order 13175: Consultation and Coordination With
Indian Tribal Governments
G. Executive Order 13045: Protection of Children From
Environmental Health Risks and Safety Risks
H. Executive Order 13211: Actions Concerning Regulations That
Significantly Affect Energy Supply, Distribution, or Use
I. National Technology Transfer and Advancement Act
J. Executive Order 12898: Federal Actions to Address
Environmental Justice in Minority Populations and Low-Income
Populations
K. Congressional Review Act
I. General Information
A. Does this action apply to me?
The regulated categories and entities potentially affected by this
action are shown in the table below. This final rule applies to each
chemical manufacturing process unit (CMPU) that uses as feedstocks,\1\
generates as byproducts, or produces as products any of the following
15 hazardous air pollutants (HAP): 1,3-butadiene; 1,3-dichloropropene;
acetaldehyde; chloroform; ethylene dichloride; methylene chloride;
hexachlorobenzene; hydrazine; quinoline (i.e., ``chemical manufacturing
organic urban HAP'' or ``Table 1\2\ organic HAP''); or compounds of
arsenic, cadmium, chromium, lead, manganese, or nickel (i.e.,
``chemical manufacturing metal urban HAP'' or ``Table 1 metal HAP'').
Consistent with the proposed rule, the standards do not apply to
hydrogen halide and halogen HAP (i.e., hydrogen chloride, chlorine, and
hydrogen fluoride) at affected sources, except when these HAP are
generated in combustion-based emission control devices that are used to
meet the proposed standards for organic HAP on Table 1.\3\ The affected
source for this rule is the facility-wide collection of CMPUs that use,
generate, or produce one or more of the Table 1 HAP and the wastewater
systems and heat exchange systems associated with the CMPUs that use
Table 1 HAP. A CMPU includes all process equipment and activities
involved in the production of a material described by North American
Industry Classification System (NAICS) Code 325.\4\ If a CMPU uses,
generates, or
[[Page 56009]]
produces one of the chemical manufacturing organic urban HAP listed
above, then the standards apply to all listed Clean Air Act (CAA)
section 112(b) organic HAP emitted from that CMPU. Similarly, if a CMPU
uses, generates, or produces one of the chemical manufacturing metal
urban HAP listed above, then the standards apply to all listed CAA
section 112(b) metal HAP emitted from that CMPU.
---------------------------------------------------------------------------
\1\ Feedstocks are reactants, solvents, or any other additives
to the process.
\2\ ``Table 1'' refers to Table 1 in the final rule.
\3\ Collectively, the Table 1 organic and metal HAP are referred
to as the ``chemical manufacturing urban HAP'' or ``Table 1 HAP.''
\4\ The CMPU is defined by a facility's production of materials
described by NAICS code 325. A facility producing such a material
(or family of materials) may use more than one train or series of
equipment to make it. All equipment (i.e., unit operation) used to
produce a specific product (as well as all the vents and activities
associated with making this product) are considered to be part of a
single CMPU for purposes of this rule. For example, facility X makes
a pharmaceutical product that requires the use of methylene chloride
as a solvent. The product is produced in any of three different size
reactors, depending on the quantity needed or equipment
availability. All of the reactors; other process equipment (e.g.,
for separation, drying, etc.); connecting piping and related pumps,
valves, etc.; storage tanks; transfer operations; surge control
vessels; bottoms receivers; and other activities (e.g., routine
cleaning) are part of a single CMPU.
---------------------------------------------------------------------------
The regulated categories and entities potentially affected by this
action include:
------------------------------------------------------------------------
Examples of regulated
Industry category NAICS code\1\ entities
------------------------------------------------------------------------
Chemical Manufacturing......... 325 Chemical manufacturing
area sources that use
as feedstock, generate
as byproduct, or
produce as product,
any of the HAP subject
to this subpart except
for: (1) Processes
classified in NAICS
Code 325222, 325314,
or 325413; (2)
processes subject to
standards for other
listed area source
categories \2\ in
NAICS 325; (3) certain
fabricating
operations; (4)
manufacture of
photographic film,
paper, and plate where
material is coated or
contains chemicals
(but the manufacture
of the photographic
chemicals is
regulated); and (5)
manufacture of
radioactive elements
or isotopes, radium
chloride, radium
luminous compounds,
strontium, and
uranium.
------------------------------------------------------------------------
\1\ North American Industry Classification System.
\2\ The source categories in NAICS 325 for which other area source
standards apply are: Acrylic Fibers/Modacrylic Fibers Production,
Chemical Preparation, Carbon Black, Chemical Manufacturing: Chromium
Compounds, Polyvinyl Chloride and Copolymers Production, Paint and
Allied Coatings, and Mercury Cell Chlor-Alkali Manufacturing.
Area sources in NAICS 325 not specifically identified in the chart
above may also be affected by this action. To determine whether your
chemical manufacturing area source is regulated by this action, you
should examine the applicability criteria in 40 CFR 63.11494 of subpart
VVVVVV (National Emission Standards for Hazardous Air Pollutants for
Chemical Manufacturing Area Sources). For additional information about
applicability provisions, see sections III.A, IV.A, and V.A of this
preamble. If you have any questions regarding the applicability of this
action to a particular entity, consult either the air permit authority
for the entity or your EPA regional representative as listed in 40 CFR
63.13 of subpart A (General Provisions).
B. Where can I get a copy of this document?
In addition to being available in the docket, an electronic copy of
this final action will also be available on the Worldwide Web (WWW)
through the Technology Transfer Network (TTN). Following signature, a
copy of this final action will be posted on the TTN's policy and
guidance page for newly proposed or promulgated rules at the following
address: https://www.epa.gov/ttn/oarpg/. The TTN provides information
and technology exchange in various areas of air pollution control.
C. Judicial Review
Under section 307(b)(1) of the CAA, judicial review of this final
rule is available only by filing a petition for review in the United
States Court of Appeals for the District of Columbia Circuit by
December 28, 2009. Under section 307(b)(2) of the CAA, the requirements
established by this final rule may not be challenged separately in any
civil or criminal proceedings brought by EPA to enforce these
requirements.
Section 307(d)(7)(B) of the CAA further provides that ``[o]nly an
objection to a rule or procedure which was raised with reasonable
specificity during the period for public comment (including any public
hearing) may be raised during judicial review.'' This section also
provides a mechanism for EPA to convene a proceeding for
reconsideration, ``[i]f the person raising an objection can demonstrate
to EPA that it was impracticable to raise such objection within [the
period for public comment] or if the grounds for such objection arose
after the period for public comment (but within the time specified for
judicial review) and if such objection is of central relevance to the
outcome of this rule.'' Any person seeking to make such a demonstration
to us should submit a Petition for Reconsideration to the Office of the
Administrator, U.S. EPA, Room 3000, Ariel Rios Building, 1200
Pennsylvania Ave., NW., Washington, DC 20460, with a copy to both the
person listed in the preceding FOR FURTHER INFORMATION CONTACT section,
and the Associate General Counsel for the Air and Radiation Law Office,
Office of General Counsel (Mail Code 2344A), U.S. EPA, 1200
Pennsylvania Ave., NW., Washington, DC 20460.
II. Background Information for This Final Rule
Section 112(d) of the CAA requires EPA to establish national
emission standards for hazardous air pollutants (NESHAP) for both major
and area sources of HAP that are listed for regulation under CAA
section 112(c). A major source is any stationary source that emits or
has the potential to emit 10 tons per year (tpy) or more of any single
HAP or 25 tpy or more of any combination of HAP. An area source is a
stationary source that is not a major source.
Section 112(k)(3)(B) of the CAA calls for EPA to identify at least
30 HAP which, as the result of emissions from area sources, pose the
greatest threat to public health in the largest number of urban areas.
EPA implemented this provision in 1999 in the Integrated Urban Air
Toxics Strategy, (64 FR 38715, July 19, 1999) (Strategy). Specifically,
in the Strategy, EPA identified 30 HAP that pose the greatest potential
health threat in urban areas, and these HAP are referred to as the ``30
urban HAP.'' Section 112(c)(3) of the CAA requires EPA to list
sufficient categories or subcategories of area sources to ensure that
area sources representing 90 percent of the emissions of the 30 urban
HAP are subject to regulation. We selected the nine chemical
manufacturing area source categories based on these requirements. A
primary goal of the Strategy is to achieve a 75 percent reduction in
cancer incidence attributable to HAP emitted from stationary sources.
Under CAA section 112(d)(5), EPA may elect to promulgate standards
or requirements for area sources ``which provide for the use of
generally available control technologies or management practices (GACT)
by such sources to reduce emissions of hazardous air pollutants.''
Additional information on GACT is found in the Senate report on the
legislation (Senate Report Number 101-228, December 20, 1989), which
describes GACT as:
[[Page 56010]]
* * * methods, practices, and techniques which are commercially
available and appropriate for application by the sources in the
category considering economic impacts and the technical capabilities
of the firms to operate and maintain the emissions control systems.
Consistent with the legislative history, we can consider costs and
economic impacts in determining GACT, which is particularly important
when developing regulations for source categories that have many small
businesses.
Determining what constitutes GACT involves considering the control
technologies and management practices that are generally available to
the area sources in the source category. We also consider the standards
applicable to major sources in the same industrial sector to determine
if the control technologies and management practices are transferable
and generally available to area sources. In appropriate circumstances,
we may also consider technologies and practices at area and major
sources in similar categories to determine whether such technologies
and practices could be considered generally available for the area
source category at issue. Finally, as we have already noted, in
determining GACT for a particular area source category, we consider the
costs and economic impacts of available control technologies and
management practices on that category.
We are issuing these national emission standards in response to a
court-ordered deadline that requires EPA to issue standards for nine
source categories listed pursuant to CAA section 112(c)(3) and
(k)(3)(B) by October 16, 2009 (Sierra Club v. Johnson, no. 01-1537,
D.D.C., March 2006).
III. Summary of Major Changes Since Proposal
A. Applicability
In the proposed rule, we proposed that the affected source include
the entire facility if the facility emitted any of the chemical
manufacturing urban HAP. Specifically, under the proposal, all process
vents, storage tanks, transfer operations, wastewater systems, and
cooling towers at the facility would be subject to the standards if any
emissions source at the facility emitted one of the chemical
manufacturing urban HAP. In response to comments, we narrowed the scope
of applicability of this final rule, and we made several changes to
clarify the applicability provisions. The most significant change is
that only CMPU that emit one or more of the 15 chemical manufacturing
urban HAP and the wastewater systems and heat exchange systems
associated with those CMPUs are subject to the rule. A CMPU includes
all process equipment and activities involved in the production of a
material (or family of materials) described by NAICS code 325.
Additionally, a CMPU includes each surge control vessel, bottoms
receiver, pump, compressor, agitator, pressure relief device, sampling
connection system, open-ended valve or line, valve, connector, storage
tank, transfer rack, and instrumentation system associated with the
production of a subject NAICS 325 material. The final rule provides
that a CMPU consists of one or more processing steps used in the
production of the subject NAICS 325 material.
The final rule further specifies that each CMPU within an affected
source that emits one of the chemical manufacturing urban HAP is
subject only to requirements that apply to the same type of HAP that
triggered applicability, not requirements for all types of HAP. For
example, a CMPU that uses only chemical manufacturing organic urban HAP
is required to control all CAA section 112(b) organic HAP. Similarly, a
CMPU that uses only chemical manufacturing metal urban HAP is required
to control all CAA section 112(b) metal HAP. For the purposes of this
provision, hydrazine is considered to be an organic HAP.
In response to comments, we are clarifying that the rule does not
extend to structural items (e.g., piping) and items that exist as
``articles'' as defined in 40 CFR 372.3, and are used under normal
conditions, because these items do not emit any HAP, including the
chemical manufacturing urban HAP.\5\
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\5\ ``Article'' means a manufactured item: ``(1) Which is formed
to a specific shape or design during manufacture; (2) which has end
use functions dependent in whole or in part upon its shape or design
during end use; and (3) which does not release a toxic chemical
under normal conditions of processing or use of that item at the
facility or establishment.'' 40 CFR 372.3.
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B. Emission Standards
1. Management Practices
EPA proposed management practices for a number of emission points,
including for process vents (batch, continuous, and metal HAP); storage
tanks; transfer operations; and equipment leaks. The proposed
management practices for process vents included covering all process
tanks and mixing vessels during operation; maintaining covers in the
closed position on all openings and access points in other process
vessels; conducting quarterly inspections to check for leaks from the
process vessels and determining the integrity of the process vessels
and ensuring covers are being used; and repairing leaks within 15 days.
EPA proposed these management practice requirements for all affected
sources. For storage tanks, EPA proposed GACT as management practices
consisting of quarterly inspections for leaks, minimizing and promptly
cleaning up spills, and ensuring all openings and access points are
closed for all storage tanks. For transfer operations, EPA proposed to
minimize emissions using management practices, such as minimizing
spills, cleaning up spills promptly, covering open containers when not
in use, and minimizing discharges to open waste collection systems.
In the final rule, the separate proposed management practices for
process vents, storage tanks, transfer operations, and equipment leaks
were consolidated and simplified into one comprehensive set of
management practices that are applicable to each CMPU. The
comprehensive management practices in the final rule include
requirements to equip each process vessel with a cover or lid that must
be in place at all times when the vessel contains HAP, except for
material addition and sampling. The management practices also include
sensory-based inspections of process vessels and equipment in each
CMPU. Changes to management practices specific to small heat exchange
systems are described in section III.B.2.f of this preamble.
2. Emission Limits and Emission Control Requirements
a. Continuous Process Vents and Batch Process Vents
For continuous process vents with a total resource effectiveness
(TRE) index of 1 or less, EPA proposed management practices and 95
percent emission reduction of organic HAP emissions. After
consideration of the public comments, we are finalizing management
practices and the 95 percent emission reduction requirement for organic
HAP emissions from continuous process vents. Based on public comments,
the final rule includes a definition of continuous process vent that is
based on the process vent definition in 40 CFR part 63, subpart F of
the Hazardous Organics NESHAP (HON). In addition, the final rule
includes a mass emission threshold of 0.1 pound per hour (lb/hr) or
less, below which the TRE index calculation is not required.
For facilities with batch process vents, EPA proposed management
practices and a 90 percent organic HAP emission
[[Page 56011]]
reduction if the collective uncontrolled total organic HAP emissions
from the sum of all batch process vents within the affected facility
was 19,000 pounds per year (lbs/yr) or greater. The final rule requires
management practices and 85 percent control (90 percent for new
sources) if the total organic uncontrolled HAP emissions from batch
process vents within a CMPU are 10,000 lbs/yr or greater. We
established the control efficiency of 85 percent as GACT for existing
area sources based on additional information provided by commenters.
Under the final rule, emissions from any batch process vents may be
estimated based on process knowledge, engineering assessment, and/or
test data. The proposed requirement to use the calculation methodology
in 40 CFR 63.1257(d)(2)(i) for certain types of emission episodes is
not required, but it is authorized under the final rule. The final rule
also includes an expanded definition of batch process vent that
includes examples of batch process vents and lists types of equipment
and gas streams that are not batch process vents.
b. Metal HAP Process Vents
EPA proposed management practices and 95 percent metal HAP emission
reduction if the collective uncontrolled total metal HAP emissions from
the sum of all metal HAP process vents was greater than 400 lbs/yr on a
facility-wide basis. In addition to the 400 lbs/yr level, EPA co-
proposed a metal HAP threshold level of 100 lbs/yr on a facility-wide
basis, and asked for public comment on the appropriate threshold to use
for purposes of subcategorizing metal HAP process vents based on the
factors discussed in the proposed rule. For metal HAP process vents
with total uncontrolled metal HAP emissions less than the threshold,
management practices would be required to reduce HAP emissions. After
considering public comments, the final rule requires management
practices and 95 percent reduction in metal HAP emissions from each
CMPU with uncontrolled metal HAP process vent emissions of 400 lbs/yr
or greater.
c. Storage Tanks
The proposed rule cross-referenced the thresholds for control, as
well as the standards and compliance procedures in 40 CFR part 60,
subpart Kb. The final rule replaces the references to subpart Kb with
references to the standards and compliance procedures in 40 CFR part
63, subparts SS and WW and by directly specifying the applicable
thresholds for control in Table 5 to the final rule. The capacity and
maximum true vapor pressure thresholds for control in the final rule
are the same as at proposal, but the final rule specifies that the
maximum true vapor pressure (MTVP) threshold is to be based on the
organic HAP content of the stored liquid, not the volatile organic
liquid (VOL) content as specified in subpart Kb. As in other NESHAP, we
intended to require MTVP determinations based on the organic HAP
content in the stored liquid, but we inadvertently neglected to
override the reference to VOL in the MTVP definition in subpart Kb. The
standards and compliance procedures are essentially the same as at
proposal, but the final rule references standards and compliance
procedures in 40 CFR part 63 (Subparts SS and WW, and the General
Provisions, Subpart A). The final rule also includes a vapor balancing
compliance alternative that provides at least equivalent levels of HAP
emission reductions as the GACT requirements that we are finalizing.
Based on public comments, we have determined that GACT for storage
tanks that vent to a control device includes alternative procedures
during periods of planned routine maintenance of the control device.
Therefore, the final rule specifies that no material may be added to
the storage tank during periods of planned routine maintenance, and
periods of planned routine maintenance may not exceed 240 hours per
year (hrs/yr).
Surge control vessels and bottoms receivers were included in the
proposed definition of storage tank because we proposed that these
types of vessels would be subject to the same standards as storage
tanks. Surge control vessels and bottoms receivers remain subject to
the storage tank standards in the final rule. However, based on public
comments, we removed surge control vessels and bottoms receivers from
the definition of storage tank, and instead explicitly specify in
section 63.11496(h) of the final rule that the storage tank standards
apply to surge control vessels and bottoms receivers that meet the
applicability criteria for storage tanks set forth in Table 5 of the
final rule. All storage tanks that store liquid containing organic HAP
and are part of a CMPU subject to the final rule are subject to the
management practice requirements. In addition, the definition of
storage tank in the final rule is changed to make the definition
consistent with definitions in other NESHAP such as the Miscellaneous
Organic NESHAP (MON), HON, and Pharmaceutical maximum achievable
control technology (MACT) standards by excluding wastewater storage
tanks and tanks storing liquid containing organic HAP only as
impurities.
d. Wastewater
EPA proposed to subcategorize wastewater streams based on the size
of the wastewater stream and determined that large wastewater streams
were those with partially soluble HAP (PSHAP) concentrations of 10,000
parts per million by weight (ppmw) or greater. For wastewater streams
with PSHAP concentrations of less than 10,000 ppmw discharge, we
proposed as GACT to send the wastewater stream to an onsite or offsite
wastewater treatment process, and, for wastewater streams containing
PSHAP concentrations of 10,000 ppmw or greater, we proposed as GACT use
of gravity separation or other techniques to separate organic and water
layers and to send the water layer to a wastewater treatment process.
We proposed that the organic layer must be recovered and reused in a
process, used as a fuel, or disposed of as hazardous waste.
Based on comments, we are revising our subcategorization
determination to account for wastewater streams with PSHAP
concentrations of 10,000 ppmw or greater that do not have a separate
organic layer. The separation techniques that we established as GACT
for larger wastewater streams will not work for wastewater streams that
contain only a water phase. For this reason, we are also now
considering the type of stream in our subcategorization determination
to account for the wastewater streams that do not separate at PSHAP
concentrations of 10,000 ppmw. In the final rule, the larger wastewater
stream subcategory is defined as those wastewater streams with PSHAP
concentrations of 10,000 ppmw or greater that also have a separate
organic layer.
As stated above, the proposed GACT requirement for a wastewater
stream that contains PSHAP concentrations of 10,000 ppmw or greater was
to separate the stream into the organic and aqueous phase and treat
them according to the requirements in the proposed standards. The final
rule retains these provisions for the newly defined large wastewater
systems subcategory and also provides an alternative compliance option
to hard-pipe the total stream to a combustion unit or other onsite
hazardous waste treatment facility (or to a tank from which it is
collected and shipped offsite). This alternative provides at least
equivalent levels of HAP emission reductions as the emission control
requirements contained in this proposed rule. We are also finalizing
the proposed requirement
[[Page 56012]]
for single phase wastewater streams and the aqueous phase for two phase
streams that requires the wastewater streams be sent to a wastewater
treatment process.
Based on public comments, we also revised the definition of
wastewater stream to be consistent with MON and HON wastewater stream
definitions.
e. Transfer Operations
EPA proposed that management practices to minimize evaporation
losses and use of submerged loading were GACT for transfer operations.
After considering public comments on the transfer operations
requirements, we have replaced in some cases and revised in others the
management practices for transfer operations and are promulgating a
comprehensive management practice requirement (see discussion in
section III.B.1 of this preamble), which includes inspection of
transfer operations. In addition to the management practices, we have
determined that GACT for most material transfers is the use of
submerged loading or bottom loading. In response to public comments, we
have added an alternative compliance option to route emissions to a
fuel gas system or process in accordance with 40 CFR part 63, subpart
SS. This alternative provides at least equivalent levels of HAP
emission reductions as the GACT requirements that we are finalizing.
Based on public comments, we have also determined that submerged or
bottom loading is neither general industry practice nor GACT for the
transfer of reactive and resinous materials because sources do not
currently employ submerged or bottom loading for these materials due to
operational issues. Therefore, the final rule defines reactive and
resinous materials and requires sources to include in the initial
Notifications of Compliance Status a list of any materials that meet
these definitions. Source must also keep records of the use of these
materials and report in the semiannual compliance report the use of any
additional resinous or reactive materials occurring during the
reporting period. Reactive materials are defined in the final rule as
energetics, organic peroxides, and other unstable chemicals such as
chemicals that react violently with water and chemicals that vigorously
polymerize, decompose, condense, or become self-reactive under
conditions of pressure or temperature. Resinous materials are defined
in the final rule as viscous, high-boiling point material resembling
pitch or tar that sticks to or hardens in the fill pipe under normal
transfer conditions.
f. Heat Exchange Systems
The proposed rule used the term ``cooling tower'' systems; however,
we intended to regulate ``heat exchange'' systems as is consistent with
the HON. We also intended to include ``once-through'' systems as part
of the affected source. Therefore, the final rule uses the term ``heat
exchange system'' in place of the proposed term ``cooling tower
system.'' The final rule also includes a definition of ``heat exchange
system'' that is consistent with the definition in 40 CFR 63.101 of the
HON and clearly specifies that once-through systems are included.
After considering public comments, we have retained the proposed
inspection and leak repair requirements for small heat exchange systems
and monitoring and leak repair requirements for large heat exchange
systems as the GACT requirements in the final rule. The proposed rule
also required compliance with 40 CFR 63.104(a), and several commenters
did not understand what that requirement meant. To address the
confusion caused by the proposed rule, we clarified in the final rule
that heat exchange systems meeting the conditions set forth in 40 CFR
63.104(a) are not subject to the inspection or monitoring requirements
contained in the final rule, as that is what we intended when we
proposed the rule.
As a compliance alternative to the requirement to perform repairs
after an inspection of a small heat exchange system reveals indications
of a potential leak into cooling water, the final rule also allows the
owner or operator to demonstrate that the HAP concentration in the
cooling water does not constitute a leak, as defined in 40 CFR
63.104(b)(6). For both large and small heat exchange systems, the final
rule also allows compliance with the HON heat exchange system
requirements in 40 CFR 63.104(b) or (c). For equipment that meets
Current Good Manufacturing Practice (CGMP) requirements in 21 CFR part
211, the physical integrity of the reactor may be used as the surrogate
indicator of heat exchange system leaks under 40 CFR 63.104(c). These
compliance alternatives provide at least equivalent levels of HAP
emission reductions as the emission control requirements contained in
this final rule.
g. Equipment Leaks
As discussed in section III.B.1 of this preamble, the proposed
equipment leak requirements have been incorporated as part of the
management practice requirements that apply to each CMPU subject to the
final rule. However, following review of public comments, we added an
alternative for equipment leaks in the final rule that allows an owner
or operator to use Method 21 in lieu of sensory-based leak detection.
Method 21 is at least equivalent to the leak inspection requirements we
are finalizing in this rule.
h. Overlapping Rules
The final rule specifies that when equipment at an affected source
is subject to both this rule and the provisions of another rule,
compliance with the requirements of the other rule constitutes
compliance with this final rule for the subject equipment if the owner
or operator determines that the other emission control, monitoring,
recordkeeping, and/or reporting requirements provide at least
equivalent levels of HAP emission reductions and compliance assurance
as the requirements in the final rule. For example, if the control
requirements in the other rule are at least as stringent as those
provided in this rule, but the monitoring, recordkeeping, or reporting
requirement in the other rule are not as stringent or comprehensive,
the source may comply with the control requirements from the other
rule, but must comply with the more stringent monitoring,
recordkeeping, and reporting requirements in this rule. The final rule
requires a source that is subject to overlapping standards to identify
in its Notification of Compliance Status all of the alternative
requirements with which the source will be complying and provide an
explanation of why the selected requirement is more stringent than this
rule. The final rule also states that sources are responsible for
making accurate determinations concerning the more stringent standard
and noncompliance with this rule is not excused if it is later
determined that the source was in error in its initial notification of
compliance and, as a result, is violating this rule. Compliance with
this rule is the responsibility of the affected source regardless of
any notification of compliance.
C. Initial Compliance
For some control devices, the proposed rule allowed initial
compliance to be demonstrated using either design evaluations or
performance tests, but performance tests were required for certain
other control devices. In response to comments, the final rule allows
design evaluations as an alternative to performance tests for all
control devices.
[[Page 56013]]
To clarify the initial compliance requirements for batch process
vents and continuous process vents, some of the language from 40 CFR
part 63, subpart FFFF that was referenced in Table 2 to the proposed
rule has been written directly into 40 CFR 63.11496(g) of the final
rule.
D. Monitoring, Recordkeeping, and Reporting
The proposed rule referenced parts of the General Provisions as
well as subparts SS, FFFF, and NNNNNN in 40 CFR part 63 for all control
device monitoring requirements. With two exceptions, these monitoring
requirements are retained in the final rule. One change in the final
rule is that pH may be measured once per day rather than continuously
for any halogen scrubber. The second change from proposal is that Table
9 to the final rule specifies that 40 CFR 63.8(a)(2) does not apply to
affected sources under this rule. We made this change so that EPA
Performance Specification 17 (PS-17) and EPA Quality Assurance
Procedure 4, when finalized, will not apply to affected sources under
this rule.
In addition to monitoring requirements, the proposed rule
referenced recordkeeping requirements in several other rules. To
clarify these requirements, 40 CFR 63.11501(c) of the final rule lists
all of the recordkeeping requirements and references the specific
section in each rule that requires it. The notification and reporting
requirements have also been revised in the final rule. For example,
additional notification requirements have been incorporated into the
final rule for certain transfer operations and overlapping rules as
discussed above.
E. Startup, Shutdown, and Malfunction (SSM)
During the comment period of the proposed rule, the United States
Court of Appeals for the District of Columbia Circuit vacated two
provisions in EPA's CAA Section 112 regulations governing the emissions
of HAP during periods of startup, shutdown, and malfunction (SSM).
Sierra Club v. EPA, 551 F.3d 1019 (D.C. Cir. 2008). Specifically, the
Court vacated 40 CFR 63.6(f)(1) and 40 CFR 63.6(h)(1), that are part of
a regulation, commonly referred to as the ``General Provisions Rule,''
that EPA promulgated under section 112 of the CAA. When incorporated
into CAA Section 112(d) regulations for specific source categories,
these two provisions exempt sources from the requirement to comply with
the otherwise applicable CAA section 112(d) emission standard during
periods of SSM.
Industry intervenors appealed the December 2008 Sierra Club
decision by filing petitions for rehearing. On July 30, 2009, the
District of Columbia Circuit denied these petitions. On August 5, 2009,
EPA filed a motion seeking a 60-day stay of the mandate. On August 6,
2009, industry intervenors filed a motion to stay the mandate pending
their appeal of the decision to the United States Supreme Court. The
Court recently denied industry intervenors' motion to stay the mandate
and granted EPA's motion, directing the Clerk of the Court not to issue
the mandate prior to October 6, 2009. Until the District of Columbia
Circuit issues the mandate effectuating the vacatur, 40 CFR 63.6(f)(1)
and (h)(1) remain in effect.
The proposed rule included a reference to 40 CFR 63.6(f)(1) and
(h)(1). In light of Sierra Club v. EPA, we revised Table 9, which
addresses the applicability of the Part 63 General Provisions to the
source categories at issue in this rule, to state that 40 CFR
63.6(f)(1) and (h)(1) do not apply. As such, the final emission
standards summarized in section IV of this preamble apply at all times.
As noted in section IV of this preamble, we are setting a separate
emission standard for the nine source categories at issue here that
applies to continuous process vents during periods of startup and
shutdown, and that standard is 85 percent control, instead of the 95
percent control required at all other times. We are establishing a
separate emission standard for these periods because they are
characterized by activities such as the filling, emptying, and inerting
of vessels, which generally result in significantly different emissions
than normal operations. As for batch processes, startup and shutdown
are part of their normal operations and, therefore, are already
addressed by the standards. In addition, storage tanks, heat exchange
systems, and transfer operations do not include startup and shutdown
activities.
We have also added language making clear that, to the extent this
rule incorporates by reference emission standards from other CAA
section 112(d) rules, and those rules contain an exemption from the
applicable emission standard during periods of SSM, that exemption does
not apply for purposes of this rule.
F. Title V
Pursuant to section 502(a) of the CAA, the Administrator may ``in
the Administrator's discretion and consistent with the applicable
provisions of [the Act], promulgate regulations to exempt one or more
[non-major] source categories (in whole or in part) from the
requirements of [title V] if the Administrator finds that compliance
with such requirements is impracticable, infeasible, or unnecessarily
burdensome on such categories. * * *'' We proposed to exempt the
sources in the chemical manufacturing area source categories subject to
this rule from compliance with the requirements of title V. Since
proposal, we have reconsidered the proposed exemption and determined
that it is not appropriate to finalize the exemption for certain
synthetic area sources. Specifically, in proposing the exemption for
these categories, we did not consider the large number of synthetic
area sources that reduced their HAP emissions to below the major source
thresholds by installing air pollution control devices. The oversight
occurred because most sources subject to the other area source rules
that exempted facilities from title V permitting have very low
emissions before control (and most emit metal HAP). Conversely, for the
chemical manufacturing area source category, we estimate 75 facilities
are synthetic area sources for HAP and at least 10 percent of these
facilities have uncontrolled HAP emissions over 100 tpy. Therefore, in
the final rule, title V permits are required for area sources in the
nine chemical manufacturing source categories that are synthetic area
sources by virtue of the fact that they have reduced their HAP
emissions to below the major source thresholds by installing air
pollution control devices. We are, however, finalizing the exemption
from the requirements of title V for those synthetic area sources that
limited their HAP emissions to below the major source thresholds solely
by complying with operational limits (e.g., limiting the hours the
facility can operate) and for natural area sources, which are sources
that neither installed controls nor took operational limits to become
an area source. The analysis in the proposed rule finding that
compliance with title V is unnecessarily burdensome on these source
categories remains accurate for the sources we are exempting.
Based on our additional review of the source categories since
proposal, we conclude that exemption for the synthetic area sources
that installed controls is not appropriate given the facts associated
with these sources as set forth below, and we do not believe title V is
unnecessarily burdensome on these area sources. Unlike many other area
[[Page 56014]]
source categories that we have exempted from title V while implementing
the requirements of CAA sections 112(c)(3) and 112(k)(3)(B), the nine
chemical manufacturing area source categories include a large number of
synthetic area sources that installed air pollution controls to become
area sources. We evaluated other area source categories and determined
that most sources subject to the other area source rules that exempted
facilities from title V permitting have very low emissions before
control. For the chemical manufacturing area source categories, we
estimate that at least seven of the 47 facilities that are synthetic
area sources for HAP by virtue of installing controls would have
uncontrolled HAP emissions over 100 tons per year. Synthetic area
sources that installed controls represent more than 10 percent of the
total number of sources that will be subject to the final rule. In
fact, these sources are much more like the major sources of HAP subject
to the HON and the MON. In addition, many of these sources are located
in cities, and often in close proximity to residential and commercial
centers where large numbers of people live and work. The record also
indicates that many of these synthetic area sources have significantly
higher emissions potential when uncontrolled than the other sources in
the nine chemical manufacturing area source categories. For example, we
have identified seven facilities that have uncontrolled emissions that
exceed 100 tpy.
For these reasons, we believe that the additional public
participation and compliance benefits of additional informational,
monitoring, reporting, certification, and enforcement requirements that
exist in title V should be the same for a major source that installed a
control device after 1990 to become an area source as for a source that
is major and installed a control device to comply with an applicable
major source NESHAP, and thereby reduced emissions below major source
levels (10 tpy of a single HAP or 25 tpy of total HAP). Many of the
synthetic area sources that became area sources by virtue of installing
add-on controls are large facilities with comprehensive compliance
programs in place because their uncontrolled emissions would far exceed
the major source threshold. We maintain that requiring additional
public involvement and compliance assurance requirements through title
V is important to ensure that these sources are maintaining their
emissions at the area source level and, while there is some burden on
the affected facilities, we think that the burden is not significant
because these facilities are generally larger and more sophisticated
than the natural area sources and sources that took operational limits
to become area sources.
For these reasons above, we have decided not to finalize the title
V exemption for these facilities. The final rule requires title V
permits for major sources of HAP emissions that installed controls
after 1990 to become area sources of HAP emissions. We estimate that
approximately 150 sources that will be subject to this rule are
required to have title V permits because of criteria pollutants and the
final rule will require an additional 47 affected area sources to
obtain title V permits.
We are not requiring title V permits for sources that reduced their
emissions to area source levels by taking operational restrictions,
such as restricting hours of operation or production, or for natural
area sources. We conclude that our analysis in the proposed rule that
title V is unnecessarily burdensome for sources in the Chemical
Manufacturing source categories remains accurate for the sources we are
exempting.
IV. Summary of Final Rule
A. Applicability
The final NESHAP applies to each CMPU that is located at an area
source of HAP emissions that uses as feedstocks, generates as
byproducts, or produces as products any of the Table 1 HAP, where the
Table 1 HAP are present in the feedstocks or are generated and present
in the process fluid at concentrations greater than 0.1 percent for
carcinogens, as defined by the Occupational Safety and Health
Administration, and greater than 1.0 percent for noncarcinogens. A CMPU
includes all process equipment, vents, and activities involved in the
production of a material described by NAICS code 325, and it consists
of one or more unit operations and all associated recovery devices. A
CMPU also includes each surge control vessel, bottoms receiver, pump,
compressor, agitator, pressure relief device or valve, sampling
connection system, open-ended valve or line, valve, connector, storage
tank, transfer rack, and instrumentation system associated with the
production of NAICS code 325 materials. An affected source is the
facility-wide collection of all CMPUs that use, generate, or produce
one or more Table 1 HAP. An affected source also includes each heat
exchange system and wastewater system that is associated with any CMPU
that uses, generates, or produces one or more Table 1 HAP.
The nine chemical manufacturing area source categories include
production of most of the materials classified under NAICS 325. The
final rule specifies applicability based on CMPUs that are used to
produce chemicals classified under NAICS 325, except for production of
materials in NAICS 325 that are subject to other area source standards,
as specified in the rule, see 40 CFR 63.11494(c)(1), and specific
operations that are not considered to be chemical manufacturing, such
as photographic paper (NAICS 325992), as described in 40 CFR
63.11494(c)(2) of the final rule.
To be subject to the rule, the CMPU must use as feedstocks,
generate as byproducts, or produce as products any of the 15 chemical
manufacturing urban HAP. If the CMPU is subject to the final rule, the
standards apply to all CAA section 112(b) organic HAP emitted from the
CMPU and all CAA section 112(b) metal HAP emitted from the CMPU,
depending on the type of HAP that triggers applicability under the
rule. Specifically, a CMPU using only Table 1 organic HAP is required
to control all CAA section 112(b) organic HAP from the CMPU, a CMPU
using only Table 1 metal HAP is required to control all CAA section
112(b) metal HAP from the CMPU, and a CMPU using both metal and organic
Table 1 HAP is required to control all CAA section 112(b) metal and
organic HAP
B. Compliance Dates
All existing area source facilities with operations subject to this
final rule must comply with the final rule requirements for their
existing operations no later than October 29, 2012. A new area source
must comply with the final rule requirements by October 29, 2009 or
upon startup, whichever is later. For the purposes of determining
compliance with the rule, a new source is a source that commenced
construction or reconstruction after October 6, 2008.
C. Standards
For each CMPU that is part of an affected source, the final rule
requires you to implement management practices that apply to all
process equipment and other equipment (e.g., pumps, valves, and
connectors) in the CMPU. In addition to the management practices, the
final rule requires compliance with numerical emission limits and
additional emission control requirements for certain process vents,
storage tanks, surge control vessels, bottoms receivers, wastewater
systems,
[[Page 56015]]
and heat exchange systems that meet specified conditions. Management
practice requirements and all numerical emission limits and other
emission control requirements, except the emission limit for batch
process vents, are the same at existing and new sources.
1. Management Practices
Owners and operators of CMPUs subject to this rule are required to
comply with the following management practice requirements. All process
vessels must be equipped with a cover or lid that is in place at all
times when the vessel contains HAP, except for material addition and
sampling. Transfer of liquids containing chemical manufacturing organic
urban HAP to tank trucks or railcars must be conducted using submerged
loading or bottom loading, except for reactive or resinous materials.
You must identify each reactive or resinous material in your
Notification of Compliance Status or the semiannual compliance report
that covers the period when the material is first transferred. You must
also conduct inspections of equipment within the CMPU quarterly to
demonstrate compliance with the above management practices and confirm
that all CMPU are sound and free of leaks. Any leaks must be repaired
within 15 days of finding the leak or you must document the reason for
the delay. In addition, you must keep records of the inspection dates,
inspection results, and the dates of equipment repairs.
Owners or operators of small heat exchange systems that are part of
a CMPU subject to this subpart with a cooling water flow rate of less
than 8,000 gallons per minute (gal/min) and that do not meet the
criteria in 40 CFR 63.104(a) are required to develop a heat exchange
system inspection plan that describes the inspections that will be
performed to identify hydrocarbons in the cooling water. The
inspections must be conducted quarterly and may include a number of
sensory inspection options for determining indications of a leak, such
as visible floating hydrocarbon, hydrocarbon odor, discolored water, or
chemical addition rates. You must either perform repairs to eliminate
indications of a leak or take samples and determine there is no leak
(as defined in 40 CFR 63.104(b)(6)). Repairs must be completed within
45 days after the inspection during which you observe indications of a
leak, or you must document the reason for the delay. In addition, you
must keep records of the heat exchange system inspection dates,
inspection results, and the dates of leak repairs.
As an alternative to the management practice requirements for small
heat exchange systems, the final rule allows compliance with the
requirements for large heat exchange systems with flow rates of 8,000
gal/min or greater (i.e., the HON heat exchange system requirements in
40 CFR 63.104(b) or (c)).
2. Standards for Batch Process Vents
Owners and operators of a CMPU with collective uncontrolled organic
HAP emissions greater than or equal to 10,000 lbs/yr from all batch
process vents associated with an affected CMPU must meet emission
limits for the organic HAP emissions. Examples of batch process vents
include, but are not limited to, vents on reactors, filters,
centrifuges, condensers used for product recovery, and process tanks.
These vents include intermittent emissions from continuous operations
as well as emissions from batch operations.
For an existing source, one control option is to reduce the
collective uncontrolled organic HAP emissions from the CMPU by at least
85 percent by venting emissions from a sufficient number of vents
through one or more closed vent system to any combination of control
devices (excluding a flare). Alternatively, you may route uncontrolled
organic HAP emissions from one or more batch process vents within the
CMPU through one or more closed vent systems and meet an outlet
concentration limit of 20 parts per million by volume (ppmv) (as total
organic carbon or total organic HAP) or through a closed vent system to
a flare, and comply with the 85 percent reduction for the remaining
vents in the CMPU. For a new source, the requirements are the same as
for an existing source, except the required reduction is 90 percent
instead of 85 percent.
When halogenated organic HAP compounds from batch process vents are
controlled by combustion, you must also reduce the hydrogen halide and
halogen HAP generated in the combustion device by at least 95 percent,
to no more than 0.45 kilograms per hour (kg/hr), or to no more than 20
ppmv. As an alternative to post-combustion halogen control, you may
instead reduce the halogen atom mass emissions prior to the combustion
device to no more than 0.45 kg/hr or 20 ppmv.
3. Standards for Continuous Process Vents
We are finalizing the proposed GACT requirements for organic HAP
emissions from each continuous process vent with a TRE index value less
than or equal to 1.0. Specifically, organic HAP emissions from each
continuous process vent with a TRE index value less than or equal to
1.0 must meet any one of several emission control alternatives. One
option is to reduce the organic HAP emissions by at least 95 percent by
routing through a closed vent system to one or more control devices.
Alternatively, you may route the emissions to a flare, or you may meet
the concentration option described above for batch process vents.
Because a continuous process vent is determined after the last recovery
device, another option is to use a recovery device from which the vent
stream is determined to have a TRE greater than 1.0. In addition, we
are establishing a requirement to reduce the organic HAP emissions from
continuous process vents with a TRE less than 1.0 by at least 85
percent during periods of startup and shutdown. Halogenated organic
emissions from continuous process vents are subject to the same
requirements described above for halogenated organic HAP emissions from
batch process vents.
4. Standards for Metal HAP Process Vents
Owners and operators are required to reduce metal HAP emissions by
at least 95 percent from each CMPU with uncontrolled metal HAP
emissions of 400 lbs/yr or more. The metal HAP process vent emissions
must be routed through a closed-vent system to a control device.
5. Standards for Storage Tanks, Surge Control Vessels, and Bottoms
Receivers
We are finalizing the proposed emission controls for emissions from
storage tanks, surge control vessels, and bottoms receivers that have
(1) a capacity of 40,000 gallons or greater with vapor pressure of
total organic HAP of 5.2 kilopascals (kPa) or greater and less than
76.6 kPa or (2) a capacity of 20,000 gallons or greater and less than
40,000 gallons with vapor pressure of total organic HAP of 27.6 kPa or
greater and less than 76.6 kPa. Control options in the final rule
include: (1) Use of an internal or external floating roof; (2) venting
through a closed vent system to a control device that reduces organic
HAP emissions by at least 95 percent; (3) vapor balancing to the tank
truck or railcar from which the tank is filled; (4) routing to a flare;
or (5) routing to a fuel gas system or process. Storage tanks, surge
control vessels, and bottoms receivers with capacity of 20,000 gallons
or greater with vapor pressure of total organic HAP of 76.6 kPa or
greater must be controlled using any of the above
[[Page 56016]]
options except a floating roof. Storage tanks, surge control vessels,
or bottoms receivers with a vent stream that contains halogenated
compounds and that is controlled by combustion must also meet the same
requirements described above for halogenated batch process vents.
6. Standards for Wastewater Systems
All wastewater discarded from a CMPU subject to the rule must be
treated. In addition, each process wastewater stream and each
maintenance wastewater stream in which the total PSHAP concentration is
10,000 ppmw or greater, and which contains both an organic and an
aqueous phase, must be decanted or separated by other techniques.
Alternatively, wastewater streams that meet these conditions may be
hard piped to onsite treatment as hazardous waste or hard piped to a
collection tank or other vessel and shipped offsite for any of the same
types of treatment. If the wastewater is separated into organic and
aqueous layers, the organic material must be recycled to a process,
used as fuel, or disposed of as hazardous waste. The separated aqueous
phase, like other process wastewater and maintenance wastewater that
does not separate into an organic and an aqueous phase, must receive
some type of treatment, either onsite or offsite, as described above.
7. Standards for Heat Exchange Systems
Owners or operators of heat exchange systems with cooling water
flow rate of 8,000 gal/min or greater must develop and operate in
accordance with a monitoring plan that documents the procedures to be
used to detect leaks of process fluids into cooling water. The plan
must require monitoring of one or more surrogate indicators or
monitoring of one or more process parameters or other conditions that
indicate a leak. You must conduct the monitoring at least quarterly.
Leaks must be repaired within 45 calendar days after detection unless
specified conditions for delay of repair are met. You must keep records
of leaks detected by methods described in your monitoring plan or by
other methods, and you must keep records of the dates of repairs. A
compliance alternative has been incorporated into the final rule that
allows compliance with the HON heat exchange system requirements in 40
CFR 63.104(b). This alternative provides at least equivalent levels of
HAP emission reductions as the standards that we are finalizing today.
D. Initial Compliance Requirements
To demonstrate initial compliance with the management practices in
the final rule, owners and operators of affected new and existing
sources must certify that they have implemented all required management
practices by the compliance date. To demonstrate initial compliance
with the emissions control requirements, by the compliance date, the
source must install and have operational, any required add on control
equipment and/or have implemented any design requirements necessary to
comply with the applicable standard.
For batch process vents and metal HAP process vents, owners and
operators must either calculate uncontrolled emissions or demonstrate
that organic HAP usage is below 10,000 lb/yr or metal HAP usage is
below 400 lb/yr. The final rule specifies that HAP emissions or usage
may be determined based on process knowledge, engineering assessments,
or test data. For continuous process ven