Production and Airworthiness Approvals, Part Marking, and Miscellaneous Amendments, 53368-53395 [E9-24821]
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Federal Register / Vol. 74, No. 199 / Friday, October 16, 2009 / Rules and Regulations
DEPARTMENT OF TRANSPORTATION
Federal Aviation Administration
14 CFR Parts 1, 21, 43, and 45
[Docket No. FAA–2006–25877; Amendment
Nos. 1–64, 21–92, 43–43, and 45–26]
RIN 2120–AJ44
Production and Airworthiness
Approvals, Part Marking, and
Miscellaneous Amendments
AGENCY: Federal Aviation
Administration (FAA), DOT.
ACTION: Final rule.
SUMMARY: The FAA is amending its
certification procedures and
identification requirements for
aeronautical products and articles. The
amendments will update and
standardize those requirements for
production approval holders (PAHs),
revise export airworthiness approval
requirements to facilitate global
manufacturing, move all part marking
requirements from part 21 to part 45,
and amend the identification
requirements for products and articles.
The intent of these changes is to
continue to promote safety by ensuring
that aircraft, and products and articles
designed specifically for use in aircraft,
wherever manufactured, meet
appropriate minimum standards for
design and construction. As a result of
this action, the FAA’s regulations now
better reflect the current global aircraft
and aircraft products and articles
manufacturing environment.
DATES: This rule is effective April 14,
2010.
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FOR FURTHER INFORMATION CONTACT: For
technical questions concerning this rule,
contact Barbara Capron and/or Robert
Cook, Production Certification Branch,
AIR–220, Federal Aviation
Administration, 800 Independence
Avenue, SW., Washington, DC 20591;
telephone (202) 385–6360 or (202) 385–
6358; e-mail: barbara.capron@faa.gov or
robert.cook@faa.gov. For legal questions
concerning this rule, contact Angela
Washington, AGC–210, Office of the
Chief Counsel, Federal Aviation
Administration, 800 Independence
Avenue, SW., Washington, DC 20591;
telephone (202) 267–7556; e-mail:
angela.washington@faa.gov.
SUPPLEMENTARY INFORMATION:
Authority for this Rulemaking
Under the laws of the United States,
the Department of Transportation has
the responsibility to develop
transportation policies and programs
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that contribute to providing fast, safe,
efficient, and convenient transportation
(49 United States Code, Subtitle 1,
§ 101). The Federal Aviation
Administration (FAA or ‘‘we/us/our’’) is
an agency of the Department. The FAA
has general authority to issue rules
regarding aviation safety, including
minimum standards for articles and for
the design, material, construction,
quality of work, and performance of
aircraft, aircraft engines, and propellers
(49 U.S.C. 106(g) and 44701). We may
also prescribe regulations in the interest
of safety for registering and identifying
an aircraft engine, propeller, or article
(49 U.S.C. 44104).
The FAA is amending its regulations
governing the certification procedures
for products and articles and its
requirements for identification and
registration marking. These changes will
improve the quality standards
applicable to manufacturers, which help
ensure that products and articles are
produced as designed and are safe to
operate. We are also relocating and
standardizing our requirements for
marking articles intended for use in
aviation. These changes will make it
easier to determine whether the correct
articles are installed, which will
contribute to a greater degree of safety.
For these reasons, this rule will be a
reasonable and necessary exercise of our
rulemaking authority and obligations.
Table of Contents
I. Background
II. Discussion of the Final Rule
A. Summary of Amendments
B. Miscellaneous Requirements
C. Compliance Dates
III. Regulatory Notices and Analyses
IV. Amendments
I. Background
Over the last several decades, the
aircraft manufacturing industry has
evolved significantly. Years ago, most
transport category aircraft were
manufactured in the United States. A
typical business model consisted of a
production certificate (PC) holder with
a relatively small number of suppliers.
Today, the number of aircraft
manufacturing suppliers has increased
dramatically. Conversely, through the
years, the aircraft industry has seen a
steady decline in the number of U.S.based transport category aircraft
manufacturers. Those manufacturers,
who once predominantly oversaw the
production of replacement articles for
their aircraft, now witness the ever
increasing production of replacement
and modification articles by
independent parts manufacturers.
Suppliers, including parts
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manufacturers, were located mainly in
the United States decades ago; now,
they are located all over the world.
Suppliers are manufacturing greater
percentages of aircraft products and
articles. As a result, aircraft are now
manufactured in an increasingly global
environment.
The FAA did not envision such an
expansion in aircraft manufacturing
when the certification rules were first
promulgated in 1964. The industry has
been the subject of burgeoning
internationalization in the last several
decades. Evidence of this fact is that
now, more than ever before, the United
States has more bilateral agreements
with foreign civil airworthiness
authorities addressing the production,
import, and export of aircraft. The old
certification rules are too restrictive to
accommodate today’s manufacturing
paradigm. Removing some of those
restrictions will greatly improve our
regulatory efficiency. This final rule is
the FAA’s response to the changing
dynamics of the aircraft manufacturing
industry, and this final rule contains
requirements that reflect the current
global environment.
The evolution of the manufacturing
industry prompted the FAA to publish
in the Federal Register a notice of
proposed rulemaking (NPRM) on
‘‘Production and Airworthiness
Approvals, Parts Marking, and
Miscellaneous Proposals’’ (71 FR 58914,
October 5, 2006). In that notice, we
proposed comprehensive changes to
certification procedures and
identification requirements for
aeronautical products and articles. In
general, we proposed to: (1) Standardize
quality system requirements for all
Production Approval Holders (PAH); (2)
require PAHs, including those
producing under Type Certificate, to
mark all articles, including subassemblies and components; (3) require
PAHs to issue airworthiness approvals
for aircraft engines, propellers, and
other aviation articles; (4) require PAHs
to create a certifying staff to issue those
approvals; and (5) revise export
airworthiness approval requirements to
facilitate global manufacturing. The
NPRM contains the background and
rationale for this final rule, and except
where we have made revisions to the
proposal in this document, you should
refer to the NPRM for that information.
Commenters to the NPRM represented
aircraft and parts manufacturers; repair
stations; the U.S. Small Business
Administration, Office of Advocacy
(SBA’s Office of Advocacy); industry
groups; and other civil aviation
authorities and individuals. While there
was much support for the general intent
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of the proposed rule changes, the largest
percentage of the commenters opposed
the following four specific proposals:
1. Identification Requirements for Parts,
Appliances, and Technical Standard
Order Articles
The NPRM proposed to require
manufacturers to mark each component
of an aircraft engine or propeller, each
part and component thereof, and each
appliance and component thereof. Until
now, the FAA has only required
marking of the part; not the individual
components of the part. Over forty
commenters rejected the proposal,
stating that the requirement to mark
each component would be cost
prohibitive. Also, the proposal would
necessitate a change in all associated
drawings and design data to reflect the
marking requirement.
2. Mandatory Issuance of Airworthiness
Approvals for Each Aircraft Engine,
Propeller, and Article
The NPRM contained a proposal that
would have required PAHs to issue an
airworthiness approval for each aircraft
engine, propeller, or article produced
under the production approval that
conforms to its approved design and is
in a condition for safe operation.
Currently, and under the old rules, an
airworthiness approval is mandatory for
products and articles only when those
products and articles are being
exported. The FAA has never required
that airworthiness approvals be issued
domestically. Commenters stated that
because a disproportionately larger
number of aircraft engines, propellers,
and articles are shipped domestically
than are exported, mandatory issuance
of airworthiness approvals would
impose a substantial cost burden on
manufacturers.
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3. Creation of Certifying Staff To Issue
Airworthiness Approvals
We proposed in the NPRM to require
PAHs to develop procedures for
establishing and maintaining certifying
staff that would be responsible for
issuing airworthiness approvals for
aircraft engines, propellers, and articles,
including the issuance of export
airworthiness approvals. Presently, only
the FAA or its designees issue
airworthiness approvals. Commenters
opposed this requirement, arguing that
it would necessitate additional staff
training and implementation of new
procedures for manufacturers, thus
unnecessarily escalating the cost of
manufacturing.
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4. Standardized Quality System
Requirements
In the NPRM, we proposed to
standardize quality system requirements
for PAHs so that all PAHs comply with
the same set of quality system
requirements, regardless of the product
or article produced. We received over 65
comments (including those from the
SBA’s Office of Advocacy; industry
groups representing manufacturers,
airlines, and pilots; and aircraft, aircraft
engine, and aircraft parts
manufacturers). An overriding concern
of the commenters was that the quality
system requirements, if adopted, would
be burdensome to implement,
particularly for small businesses.
Commenters asserted that the
requirements would impose substantial
additional costs on industry with no
measurable increase in safety.
In addition to the commenters noted
above, there were commenters on other
proposals in the NPRM. We received
over 100 comment letters (with over 500
comments) in response to the NPRM.
After evaluating all comments received,
we proceeded with this rulemaking
action.
II. Discussion of Final Rule
A. Summary of Amendments
1. Identification Requirements
In response to the concerns and issues
raised, the FAA has reconsidered some
of its proposals and made several
substantive changes to the proposed
regulatory text. Our most significant
change pertains to the proposal to
require marking of all component parts
and appliances. Fifty-two commenters
(including SBA’s Office of Advocacy;
industry groups representing
manufacturers, airlines, and pilots; and
aircraft, aircraft engine, and aircraft
parts manufacturers) asserted the
proposed requirement to mark detail
parts would be cost prohibitive and
would provide no verifiable safety
benefit. Commenters pointed out some
products or articles consist of hundreds
or sometimes thousands of detail parts,
arguing that the costs associated with
changing the drawings and design data
could cost small businesses over one
billion dollars to implement.
When we performed our initial
regulatory flexibility assessment (IRFA)
for the NPRM, we did not recognize the
extent to which design data would have
to be changed in order to accommodate
the proposed marking of detail parts.
Given that each product or article
consists of hundreds or thousands of
sub-tiered drawings, all of which would
have to be changed, we agree with the
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commenters that we put forth a costprohibitive proposal. Accordingly, the
final rule does not contain this
requirement.
As a result of the many comments in
opposition to our marking proposal, we
revised the proposed rule to provide for
methods of identification more flexible
than marking. PAHs must mark the
product or article that they have been
granted a certificate or approval for in
accordance with part 45. However, the
sub-assemblies and component parts of
that product or article do not have to be
marked or identified unless they leave
the PAH’s facility as a separate article
(e.g., replacement or modification part).
Sub-assemblies, component parts, or
replacement articles that leave the
PAH’s facility as FAA-approved must
include the manufacturer’s part number
and name, trademark, symbol, or other
FAA-approved PAH identification (e.g.,
the production approval number, cage
code, or Federal supply code for
manufacturers (FSCM)). A manufacturer
or person producing under subparts F,
G, K, or O may choose any method to
meet this requirement. Methods
include, but are not limited to, marking
the article, attaching a tag to the article,
placing the article in a container, or
providing a document with the article
with the information previously
mentioned. This identification
requirement codifies current industry
practice and is less stringent than the
proposed requirement.
This identification requirement is not
driven by a history of aviation accidents
where inadequate marking or
identification was necessarily found to
be a primary cause; rather, it is part of
a systemic approach to safety. Accident
investigations and safety management
system analyses show that accidents are
rarely caused by one event. Accidents
are the result of a chain of events. If any
of the events had not occurred, an
accident may have been prevented. This
requirement assists in the traceability of
articles and helps reduce the
installation of incorrect articles, thereby
preventing accidents.
Because identification of articles is
simply a byproduct of the marking
proposal, the FAA has determined that
it is within the scope of this rulemaking.
The economic effects of this
requirement have been evaluated and
determined to be cost-neutral (i.e.,
having no economic impact).
In the NPRM, we proposed to revise
§ 45.15 to specify particular marking
requirements for parts manufacturer
approval (PMA) and technical standard
order (TSO) articles. In doing so, we
removed the former requirements for
producers of PMA articles to mark those
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articles with the designation ‘‘FAA–
PMA’’ and information stating the
installation eligibility of the article. As
proposed, the rule would have required
PMA holders to mark articles with the
PMA holder’s name, trademark, symbol,
or other FAA-approved identification.
Several commenters (including
Airline Transport Association (ATA),
Aerospace Industries Association (AIA),
General Electric Company (GE), the
Boeing Company, and Snecma)
questioned the proposal. They stated the
current requirement to mark PMA
articles with the letters ‘‘FAA–PMA’’
increases traceability and allows
installers and maintenance providers to
easily identify the article being
installed. The European Aviation Safety
Agency (EASA) stated it had recently
introduced a requirement for the
marking of parts not produced under the
control of a TC or supplementary type
certificate (STC). The marking clearly
distinguishes those parts from parts
produced by a TC or STC holder. EASA
suggested the FAA and EASA
coordinate their efforts in developing a
coherent, consistent, and
comprehensive part marking policy.
The FAA does not espouse an opinion
regarding the premise that marking
PMA articles as ‘‘FAA–PMA’’ increases
traceability. However, having a marking
requirement consistent with the
requirement of other aviation authorities
is advantageous and enhances
harmonization efforts. Furthermore, as
we reviewed the proposal, we realized
the removal of ‘‘FAA–PMA’’ would
result in additional costs to the PMA
holder. Much like the proposal to mark
detail parts, the removal of ‘‘FAA–
PMA’’ would require a manufacturer to
revise all of its design drawings, making
it a cost-prohibitive change.
Accordingly, this final rule retains the
current ‘‘FAA–PMA’’ marking
requirements.
Unless otherwise specified in the
applicable TSO, § 45.15 now requires
manufacturers of TSO articles to
permanently and legibly mark the
article with the TSO number and letter
of designation, all markings specifically
required by the applicable TSO, and the
serial number or the date of
manufacture of the article, or both.
Likewise, each person who
manufactures a part or component for
which a replacement time, inspection
interval, or related procedure is
specified in the Airworthiness
Limitations section of a manufacturer’s
maintenance manual or Instructions for
Continued Airworthiness must
permanently and legibly mark that part
or component with a serial number (or
equivalent).
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An individual commenter expressed
concern that requiring a manufacturer to
permanently mark an article may result
in masking the age of a product. The
commenter argued that a manufacturer
could modify an existing appliance and
issue it a new serial number and date of
manufacture. The commenter
recommended the proposal be revised to
prohibit such activity. We understand
the commenter’s concern; however, the
original serial number and date of
manufacture must be maintained
throughout the TSO article’s life-cycle.
We think the regulation is sufficiently
clear that markings must be permanent.
Additional markings must not obscure,
remove, or obliterate the original
markings.
GE and Pratt & Whitney stated that
the phrase ‘‘or equivalent,’’ when used
to refer to an alternative to marking a
part or component with a serial number,
is confusing and should not be in the
final rule. We disagree. Use of the
phrase ‘‘or equivalent’’ offers flexibility
in compliance with the marking
requirement and provides an assessable
standard for FAA enforcement of the
requirement. Therefore, we retained the
phrase in the final rule.
Section 45.11 now provides relief to
aircraft owners and operators for data
plate location requirements for gliders
and certain types of aircraft. This rule
allows the data plate to be secured in an
accessible location near the aircraft
entrance. The former rule required the
data plate be secured to the aircraft
fuselage exterior, such that it was legible
to a person on the ground. However, the
old requirements were impractical. Over
the last several years, the FAA has
issued numerous exemptions from
§ 45.11 for relief from the requirements
for data plate location. This rule relieves
the burden on the public and the FAA
in regards to processing these types of
exemptions in the future.
AIA and GE stated that the proposed
requirement to mark engine modules
was unclear. They questioned whether
the module marking should reflect the
engine’s information or the module’s
information. Also, GE stated that an
additional identification plate should be
added to a module when an STC has
been incorporated. We have determined
that the requirement to mark engine
modules is unnecessary. The rule
language has been changed to remove
this requirement. We do not agree that
additional marking is required when an
STC is incorporated. While an STC is
used for the approval of a major change
in the type design, it does not approve
the production of parts used in the
modification. The data plate placed on
a TC product is based on the
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manufacturer of the product, rather than
the TC design approval holder (DAH).
Requiring additional markings for STC
incorporation would confuse the STC
holder with the actual manufacturer of
the STC modification part. It also would
not provide any safety benefit. STC
incorporation is marked in aircraft
logbooks and flight manuals and has
been shown effective.
A repair station expressed concern
about changes to articles driven by
service bulletins. Articles for which
service bulletins have been issued often
require a new or revised marking. Since
many of these articles are in service, the
maintenance provider, not the producer,
makes the required changes. Therefore,
the commenter requested that the FAA
create a regulatory provision permitting
maintenance providers to act as the
manufacturer’s agent for the purpose of
remarking the article.
Changes to articles pursuant to service
bulletins are governed by the provisions
of part 43. Those changes, including the
marking of the articles, are considered
maintenance activity and are more
appropriately accomplished pursuant to
the maintenance provisions of part 43.
If the FAA finds a part or component
is too small or otherwise impractical to
mark with any of the information
required by this part, the manufacturer
is required to attach that information to
the part or component, or its container.
Aircraft Owners and Pilots Association
(AOPA) commented that an enormous
workload is imposed on the FAA
because it must determine whether an
article is too small or is otherwise
impractical to mark. AOPA
recommended that the manufacturer be
allowed to make that determination.
The FAA is ultimately responsible for
determining compliance with regulatory
requirements, and we must ensure
consistency in application of the
standard. Therefore, we will not
abdicate our responsibility for
determining whether articles are too
small or otherwise impractical to mark.
Marking requirements for all PAHs
are now consolidated in part 45. These
requirements apply to all PAHs, as well
as to persons who produce the products
or articles for export to the United States
under the provisions of an agreement
between the United States and another
country or jurisdiction. The required
markings constitute a representation
that the product or article conforms to
its approved design. Only the person
authorized to produce the product or
article may make this representation.
However, this rule does not preclude an
approved supplier to a PAH from
applying markings in accordance with
requirements imposed by the PAH;
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neither does it preclude applying inprocess markings throughout the
manufacturing process.
AIA, ATA, GE, and Pratt & Whitney
stated the FAA should permit marking
by owner operators, certificated repair
stations, or appropriately certificated
mechanics performing maintenance
under part 43. However, part 43 already
allows owner/operators, certificated
repair stations, and certificated
mechanics performing maintenance to
mark articles, and addressing it in this
rulemaking would be duplicative and
unnecessary.
A parts manufacturer and an
individual questioned whether using
barcodes would be an acceptable means
of complying with the rule, particularly
in the case of small articles. Barcode
identification may be used in
conjunction with, but not in lieu of, the
marking requirements. Provisions for
marking small or delicate articles are
specified in § 45.15(d).
2. Mandatory Issuance of Airworthiness
Approvals and Certifying Staff
Forty-six commenters (including
SBA’s Office of Advocacy, industry
groups, aircraft manufacturers, engine
manufacturers, parts manufacturers, and
individuals) stated that FAA’s proposal
to require the issuance of airworthiness
approvals for each aircraft engine,
propeller, or article would be cost
prohibitive. Commenters stated that
because a disproportionately larger
number of aircraft engines, propellers,
and articles are shipped domestically
than are exported, mandatory issuance
of airworthiness approvals would
impose a substantial cost burden on
manufacturers.
We have further reviewed the
potential impact of the proposal and
have determined that the costs would
disproportionately affect small
manufacturers. Many small
manufacturers do not ship their
products or articles outside the United
States, nor do they currently issue
airworthiness approvals. In addition,
airworthiness approvals are often
separated from the product or article
when it is received by the end user,
nullifying the safety aspect of increased
traceability. Because we have
determined that the mandatory issuance
of airworthiness approvals will not
increase safety, and there is a high cost
associated with its implementation, that
proposal is not included in this final
rule.
We also have determined that
mandating PAHs to establish and
maintain a certifying staff to issue
airworthiness approvals would
necessitate costly staff training, and
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implementation of new procedures
would be too burdensome for
manufacturers. Because we have not
included the proposed requirement for
mandatory issuance of airworthiness
approvals for each aircraft engine,
propeller, and article, the requirement
for a PAH to establish and maintain a
certifying staff to issue the approvals is
therefore not included in this rule.
3. Quality System Requirements
This final rule prescribes a PAH’s
requirements for controlling the quality
of the product or article it manufactures.
The FAA has imposed in this final rule
certain additional PAH quality system
requirements designed to achieve
overall improvement of the PAH’s
quality system. The quality system
consists of fourteen specific quality
system requirements. As described
below, it is important to note that those
fourteen quality system requirements
are scalable, depending on the size and
complexity of the PAH and of the
product or article produced. Some of
these requirements were already
mandatory prior to this rulemaking and
have been retained. The remaining
requirements also have already been
incorporated by industry for years and
used voluntarily as ‘‘best practices.’’
Prior to this rulemaking, holders of
different production approvals
complied with, and were audited to,
differing sets of requirements. For
instance, if a manufacturer produced a
PMA part and a TSO article, the
manufacturer was subject to different
quality and marking standards for each
part it produced. Today’s requirements
are now applicable to PC and PMA
holders and TSO authorizations alike.
This final rule relieves PAHs from
having to maintain, and the FAA from
having to oversee, multiple PAH
systems and procedures. Hence, this
final rule will increase regulatory
efficiency.
We received over 65 comments
(including those from the SBA’s Office
of Advocacy; industry groups
representing manufacturers, airlines,
and pilots; and aircraft, aircraft engine,
and parts manufacturers). A general
consensus of the commenters was that
the proposed quality system
requirements would be too restrictive,
burdensome, and costly, especially on
small businesses.
SBA’s Office of Advocacy believed
the FAA’s approach was more
appropriate for large companies, rather
than for smaller companies. That
commenter suggested the FAA consider
exempting small businesses from the
quality system requirements or adopt a
tiered approach based on the size and
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volume of the business. In addition,
SBA’s Office of Advocacy suggested that
if the FAA does not intend to require an
International Organization for
Standardization (ISO)- or SAEequivalent regime, then it should delete
the references to those standards in the
preamble. In the NPRM, we likened our
quality system requirements to those
international quality standards and
suggested that there is a global trend
toward implementing them. SBA’s
Office of Advocacy argued the FAA
should not impose ISO- or AS-based
requirements of advocacy, maintaining
that such a requirement would be
duplicative because many PAHs have
already achieved ISO or AS
certification.
The FAA derived its quality system
requirements from a number of sources,
including previous requirements in
subparts G and K, as well as industry
best practices, ISO standards, and other
aviation authorities’ requirements (e.g.,
Joint Aviation Authorities (JAA),
European Aviation Safety Agency
(EASA), and Transport Canada). These
requirements do not introduce
significantly different standards for
PAHs, small businesses included.
Because many PAHs currently employ
these standards as best practices, the
FAA has determined that compliance
will not be costly. We have determined
that the quality system requirements, as
proposed, are appropriate for all
manufacturers.
In response to the SBA’s Office of
Advocacy’s comment suggesting the
FAA adopt a tiered approach for small
businesses, the FAA maintains that even
small businesses have many of these
practices in place, just on a smaller
scale than larger aircraft manufacturers.
We are simply codifying those practices.
Our requirements are consistent for all
manufacturers, but they will be scalable
and commensurate to the size of the
company and the complexity of the
product or article produced. For
example, we would expect a large
aircraft manufacturer to have a welldeveloped, complex quality system. In
contrast, a small parts manufacturer
producing a non-complex article could
have a less complex quality system.
However, that system could still
comply with FAA quality system
regulations and reflect the needs of the
PAH without imposing an undue
burden. The FAA will provide
additional information on the Internet
site https://www.faa.gov on how a PAH
may construct a scalable quality system,
to include examples.
In addition to industry best practices,
these amended quality system
requirements are now consistent with
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requirements of other aviation
authorities. As a result, these quality
system requirements will encourage
greater international acceptance of
products and articles and facilitate the
import and export of those products and
articles.
This rule also requires that a
manufacturer’s quality system include
procedures for controlling the use of
design data and subsequent changes to
ensure that only current, correct, and
approved data are used. Earlier, we had
proposed that the system include
procedures for controlling design data,
rather than the use of the data. However,
GE correctly commented that the TC
holder, not the PAH, controls the design
data. Accordingly, we revised the rule
language to accommodate that fact. We
now require PAHs to have access to
design data necessary to determine
conformity and airworthiness for each
product and article produced under the
PC. In the case of a PAH who obtained
approval by test and computation, the
PAH controls the data. However, a PAH
who obtained approval by licensing
agreement might only have access to the
data through the type design holder.
This rule now requires manufacturers
to establish procedures to control
conformity of each supplier-furnished
product or article to its approved design
before release for installation. The PAH
must establish a quality system that
ensures the products or articles
produced are conforming and in a
condition for safe operation. In that
regard, we have identified Supplier
Control as one of the processes for
which the PAH must establish
procedures. The PAH is responsible for
determining the type and scope of
controls and the frequency of oversight
necessary to ensure the conformity of
the products or services provided by its
supply chain, along with its compliance
to contract requirements.
We further require that the quality
system include procedures for
inspections and tests to ensure that a
product or article conforms to its
approved design. This revision clarifies
that the purpose of inspections and tests
is to verify that each product and article
conforms to its approved design and is
in a condition for safe operation. In
addition, the inspection and test
procedures must include a flight test of
each aircraft produced, unless that
aircraft will be exported as an
unassembled aircraft, and a functional
test of each aircraft engine and each
propeller must be performed. Embraer
questioned the benefit of performing a
functional test on a fixed pitch propeller
because it has no control system. For
that reason, Embraer proposed we create
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an exception to exclude fixed pitch
propellers from functional testing;
however, we disagree. Inspections and
tests, including functional tests, must be
performed on fixed pitch propellers.
These tests are used to validate whether
performance characteristics and the
structural integrity meet the design
requirements.
The quality system must include
procedures to ensure that all inspection,
measuring, and test equipment used to
determine conformity of products and
articles is calibrated and controlled.
Each calibration standard must be
traceable to a standard acceptable to the
FAA. Boeing suggested we require
calibration of inspection, measuring,
and test equipment only when
calibration is specified by the type
design. However, calibration of
inspection, measuring, and test
equipment is a function of the quality
system; it is not addressed in the type
design. Proper calibration of all
equipment helps ensure the integrity of
the manufacturing process.
This rule now requires that a quality
system include procedures to ensure
that discarded articles are rendered
unusable. This revision helps ensure
that discarded articles are not
erroneously placed into service on
aircraft. AIA, GE, and Boeing proposed
that the FAA allow PAHs to identify
articles as ‘‘scrap,’’ rather than the PAH
rendering discarded articles as
‘‘unusable’’. The commenters further
recommended that we define the term
‘‘scrap’’ in the rule.
The term ‘‘scrap’’ is an acceptable
industry term that may be used at the
PAH’s discretion, but many times,
PAH’s may use ‘‘scrapped’’ items in a
new capacity. The term ‘‘scrap’’ does
not clearly convey that the item may not
be reused in a type-certificated product.
For the purposes of this rule, we have
decided that the term ‘‘unusable’’
clearly reflects our intent to ensure that
an article that has been discarded
cannot be used.
In addition, this rule requires that the
quality system include procedures to
prevent damage or deterioration of
products and articles during handling,
storage, preservation, packaging, and
delivery. AIA, GE, and Pratt & Whitney
argued that the PAH cannot ensure the
condition of articles after they have left
the PAH’s facility, and they
recommended that we remove the term
‘‘delivery’’ from the proposed rule
language. We agree and have revised the
regulatory text accordingly.
Pratt & Whitney also recommended
revising the rule language to reflect that
the quality system include procedures
‘‘intended’’ to prevent damage and
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deterioration of products and articles, as
opposed to procedures that will prevent
damage and deterioration. However, the
FAA is responsible for imposing a
standard that is measurable. We have
determined that the standard imposed
will better prevent damage or
deterioration. Thus, we have retained
the rule language as proposed.
The FAA now requires the quality
system to include procedures for
identifying, storing, protecting,
retrieving, and retaining quality records.
Quality system records include
inspection and test records, material
review board records, and work orders.
Both production approval applicants
and PAHs must retain these records for
at least five years for the products and
articles manufactured under the
approval and at least ten years for those
articles that are identified as critical
components under § 45.15(c) of this
chapter.
GE recommended we increase the
record retention time to 40 years. An
individual commenter stated that the
former record retention requirements
were adequate. However, the new
record retention requirements are the
result of a recommendation from the
Aviation Rulemaking Advisory
Committee (ARAC). The ARAC stated
that it is possible for a product or article
to remain in production in excess of two
years before it is released from
production. Furthermore, that product
or article would spend some length of
time in service before any airworthiness
directives (ADs) were possibly issued
against it. Therefore, by the time a
nonconformance or unairworthy
condition is identified, the 2-year record
retention period could have passed,
making it difficult to identify a root
cause for the condition. We have
determined that a 5-year record
retention for products and articles and
a 10-year record retention for critical
parts are necessary to facilitate the
tracking of nonconformances. However,
a PAH may maintain records longer if it
chooses.
Boeing suggested that we require
record retention periods for products
and articles only. We disagree. Records
are objective evidence that a PAH has
complied with all applicable regulatory
requirements. Records are part of the
quality system and are used to validate
conformity to type design. Therefore, we
have determined that these records are
necessary, and the retention period is
appropriate.
We now require that the quality
system include procedures for planning,
conducting, and documenting internal
audits to ensure compliance with the
approved quality. A parts manufacturer
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suggested the meaning of the term
‘‘internal’’ is relative to a PAH’s quality
system; therefore, audits of suppliers
would fall within the scope of internal
audits because a supplier is under the
PAH’s quality system. The commenter
requested a clarification of the
definition of ‘‘internal audits’’ as it
pertains to suppliers.
The concept of what constitutes
‘‘internal’’ for the purposes of an audit
is relative to the PAH’s quality system.
We think the regulation is sufficiently
clear. Suppliers are controlled through
the PAH’s quality system, and
procedures for suppliers’ audits are
dictated in § 21.137(c), Supplier control.
Conversely, § 21.137(l) denotes
procedures for the conduct of internal
audits of the effectiveness of the PAH’s
Supplier Control System.
4. Replacement and Modification
Articles
Former §§ 21.303(a) and (b) addressed
production requirements for
replacement and modification parts to
ensure that only articles that conform to
their approved design and are in
condition for safe operation are installed
in type-certificated aircraft. With certain
exceptions, the former rule prohibited
the production of such parts for sale for
installation on a type-certificated
product, unless those parts were
produced pursuant to a PMA. Exempted
from this requirement were parts
produced under a TC or PC, parts
produced by an owner or operator for
maintaining or altering his own product,
parts produced under an FAA TSO, and
standard parts. This final rule
consolidates those former requirements
in newly established § 21.9(a), with
some revisions. Under today’s rule, the
FAA will now prohibit the production
of a replacement or modification article
if the producer knows, or should know,
that the part is reasonably likely to be
installed on a type-certificated product
unless the article part is:
• Produced under a TC;
• Produced under an FAA production
approval;
• A standard part;
• A commercial part, as defined in
§ 21.1;
• Produced by an owner or operator
for maintaining or altering that owner or
operator’s product; or
• Fabricated by an appropriately
rated certificate holder with a quality
system and consumed in the repair or
alteration of a product in accordance
with part 43.
The provisions of § 21.9 apply to the
producer of any part that may be used
as a replacement or modification article,
not just parts that were produced
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specifically as replacement or
modification articles. In determining
whether a violation has occurred, one
factor the FAA will consider is whether
the article was represented as suitable
for installation on a type-certificated
product. Producers of replacement or
modification articles who represent
those articles as suitable for installation
on a type-certificated product may be in
violation of § 21.9 unless the articles
were produced under one of the above
exceptions.
Representation may include, but is
not limited to, a producer advertising its
parts in aviation magazines;
representing the part with statements
such as ‘‘aviation quality’’ or ‘‘as
previously installed on’’; issuing
aviation parts catalogs; or marketing at
aviation trade shows and conferences.
Owners, operators, producers, and
maintenance providers rely on these
representations to determine the
airworthiness of an aircraft, or the
acceptability of products and articles for
a given application. Therefore, these
representations must be truthful.
Assessing representation of a part is just
one means of determining whether a
violation of § 21.9(a) has occurred.
Absent any such representation, the
FAA may still find a violation has
occurred if evidence can be established
that the producer knows or should
know that the part is reasonably likely
to be installed on a type-certificated
product.
Finally, newly established § 21.9(c)
would allow a person to represent an
article as suitable for installation on a
type-certificated aircraft if the article
was declared surplus by the U.S. Armed
Forces and was intended for use on that
model of U.S. Armed Forces aircraft.
We received thirty-seven comments
on this section. SBA’s Office of
Advocacy requested additional
clarification on how the provisions of
this section of the rule would apply. In
addition, two individuals stated the rule
language ‘‘if a person knows, or should
know, that the part is reasonably likely
to be installed on a type-certificated
product’’ is very subjective, and it will
be difficult to properly and consistently
enforce. It believed distributors, owner/
operators, and manufacturers could be
subject to legal action due to
misunderstandings of the rule. The
expected misunderstandings would
arise from the likelihood of this final
rule affecting parts manufacturers not
subject to FAA regulation before its
issuance. However, we believe the new
rule is clearly stated, objective, and
enforceable. As we apply the standard,
we will examine all relevant facts and
circumstances to determine whether a
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53373
person knew or should have known that
a part he produced was reasonably
likely to be installed on a typecertificated product.
Numerous commenters (including
Aircraft Electronics Association (AEA),
Aviation Suppliers Association (ASA),
and repair stations) stated our proposed
rule no longer contained language
prohibiting the production of parts ‘‘for
sale for installation on a typecertificated product.’’ In addition, the
SBA’s Office of Advocacy asked the
FAA to clarify and confirm that the
existing ability of a repair shop to
produce a part during maintenance
activities remains in place. Since the
NPRM proposed to remove that
language, several repair stations asked
us to clarify whether they will still be
able to produce articles that will be
consumed in the course of a repair
without violating § 21.9(a).
It is not our intent to preclude that
activity. To address that concern and
clarify our intent, we established an
exception in § 21.9(a)(6). This
exception, which was not proposed in
the NPRM, allows for the production of
articles without benefit of a production
approval when articles are fabricated by
an appropriately rated certificate holder
with a quality system and consumed in
the repair or alteration of a product or
article in accordance with part 43.
Maintenance providers who do not have
a quality system may continue to
fabricate owner-produced articles for
installation on type-certificated aircraft
using the guidelines set forth in Policy
Memorandum, Definition of ‘‘Owner
Produced Part,’’ Section 21.303(b)(2),
August 5, 1993.
SBA’s Office of Advocacy asked the
FAA to clarify how the rule would
impact the distribution of parts and
existing inventories based on small
business concerns that the proposed
rules will forbid anyone from selling
civil aircraft parts unless they are the
manufacturer of the part, essentially
forcing current parts distributors out of
business. This phrase was used in
former § 21.303(a). We disagree. Section
21.9 governs the production, not the
sale, of articles and does not prohibit
distributors from selling articles.
SBA’s Office of Advocacy was also
concerned that the regulation does not
contain express provisions concerning
inventories of existing articles. That
commenter recommended we clarify
that any new production requirements
on articles or products apply only to
articles manufactured after a certain
date and that the requirements do not
render current articles or products in
inventory unusable. Like the Office of
Advocacy, ASA believed the rule would
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prohibit the sale of existing inventories,
and thus, they would lose value. The
commenters’ concerns are unfounded.
The requirements of this rule apply to
products or articles as they are
manufactured. The provisions of this
rule do not apply to existing
inventories.
Lastly, an individual commenter
stated modification articles should be
exempted from a PMA if those articles
could be installed: (1) As a minor
alteration with a simple logbook entry
without approved data, or (2) under a
field approval with data approved by a
Flight Standards District Office (FSDO)
airworthiness inspector or Designated
Engineering Representative (DER). We
disagree. Both exceptions would serve
to weaken our regulatory intent to
ensure that only articles for which a
suitability determination has been made
are installed in type-certificated aircraft.
An article is not approved unless the
article is: Produced under a TC;
produced under an FAA production
approval; a standard part; a commercial
part, administered in a manner
acceptable to the FAA; or produced by
an owner or operator for maintaining or
altering that owner or operator’s
product.
5. Definition of ‘‘Commercial Parts’’
In the NPRM, we proposed to
establish a definition of commercial
parts and create a replacement parts
classification that would facilitate the
use of parts during maintenance. This
rulemaking established that
classification and allows for the
production of commercial parts, as
defined by this rulemaking, as
replacement or modification articles
without benefit of a production
approval. Over ten commenters
(including SBA’s Office of Advocacy,
the Regional Airline Association (RAA),
ASA, and Snecma) stated the proposed
definition of ‘‘commercial parts’’ was
confusing. SBA’s Office of Advocacy
asked the FAA to further explain how
the new provisions would impact
current practices and the industry’s
ability to use parts that commonly have
been referred to as commercial prior to
this rulemaking. The commenters were
concerned that only those parts
designated by the DAH and approved by
the FAA as commercial would be
considered as such. They concluded the
proposal would unduly restrict the use
of commercial parts on in-service
aircraft, which is common industry
practice today.
In response to these comments, we
modified the definition of ‘‘commercial
parts,’’ as it was proposed in the NPRM,
to better clarify the meaning of the term.
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A commercial part means an article that
is listed on an FAA-approved
Commercial Parts List included in the
DAH’s Instructions for Continued
Airworthiness (ICAs). By creating a
‘‘commercial parts’’ classification, the
FAA has constructed a new mechanism
by which commercial parts may be
approved for use on type-certificated
products as replacement or modification
articles. The FAA has not removed any
of the processes used prior to this rule
change for approving articles for
installation on type-certificated
products as replacement or modification
articles. Those processes include
purchasing the article from the PAH or
manufacturer producing under a TC
approved to produce the article;
produced and installed under the
provisions of an STC; or produced and
installed in accordance with the
provisions of part 43.
For the purposes of this rulemaking,
in order for a part to be considered
commercial, the DAH must submit to
the FAA a list of parts it has designated
as commercial pursuant to the
provisions of § 21.50(c). A part is
designated as commercial when the
DAH: (1) Provides data to the FAA
showing that the failure of the
commercial part, as installed in the
product, would not degrade the level of
safety of the product; (2) shows the part
is produced only under the commercial
part manufacturer’s specification and
marked with only the commercial part
manufacturer’s markings, and (3)
provides any other data the FAA
requires to approve the Commercial
Parts List.
As discussed in the NPRM preamble,
the data requirement concerning the
failure of the part is necessary to ensure
that commercial parts, which are not
subject to the rigorous quality control
requirements for PAHs, cannot
jeopardize flight safety if they fail. The
part marking requirement is necessary
to ensure that other similar parts, whose
safety has not been demonstrated,
cannot be substituted for the part
identified as commercial. Because this
is a new regulatory classification of
parts, we cannot anticipate all the issues
that may arise as applicants submit
proposals. We therefore need the third
‘‘catch-all’’ provision to obtain
information necessary to verify our
intent in creating this new classification
is fulfilled and to ensure there is no
adverse effect on safety. The DAH must
include the Commercial Parts List in the
Instructions for Continued
Airworthiness. The FAA approves the
commercial parts list, and the parts on
it are then eligible for use on a type
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certificated product as replacement or
modification articles.
SBA’s Office of Advocacy was equally
concerned that as a result of this new
commercial parts classification, nonPAH commercial parts manufacturers
would be held liable for a violation of
§ 21.9 regarding production of parts if a
part they manufacture is used on a typecertificated aircraft without being
declared a commercial part. It stated the
FAA should be aware that a strict
reading of the proposed rule seems to
suggest that once a manufacturer knows
or has reason to know that a repair or
maintenance facility is installing its
product on an aircraft, that
manufacturer would have a legal
obligation to obtain the approval of
either the design holder or the FAA
(through a PMA or TSO) for that part.
This would extend the reach of the
FAA’s rule to a vast universe of
manufacturers, none of whom are
included in the FAA’s economic
analysis.
SBA’s Office of Advocacy is correct in
its understanding of the proposed rule,
in that if non-PAH producers know or
should know that their articles are
reasonably likely to be installed on a
type-certificated product, they cannot
produce those articles unless they meet
one of the four exemptions noted in
§ 21.9. Non-PAH parts producers that
know their parts are being installed on
type-certificated products may apply for
a production approval for the
production of those parts, or the DAH of
the product or article on which those
commercial parts will be installed may
designate them as commercial. Our
intent is to create an enforceable
standard that helps ensure that parts
that are used on type-certificated
products are produced under an
approved quality system or otherwise
approved for use on that product.
Several repair stations were unclear
on whether repair or maintenance
facilities would still be able to utilize
the maintenance provisions in § 43.13 to
install commercial parts on aircraft.
Commercial parts as defined in this
rulemaking do not require a production
approval, and repair stations may
continue to utilize the provisions of
§ 43.13 to install parts. Those parts that
are generally recognized by industry as
commercial, but have not been
designated on a Commercial Parts List,
must be approved for installation in
accordance with part 43.
Two individuals stated that the use of
commercial parts should be approved
only in applications where their
function or failure would not degrade
safety. The FAA agrees with that
statement, and as we do with other parts
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approved as part of the type design, we
will also evaluate commercial parts
during the type design approval process
to determine their affect on the safety of
the product. In order for a DAH to
designate a part as commercial, the DAH
must show that failure of the
commercial part would not degrade the
safety of the product.
Snecma and an individual commenter
recommended that advisory material
would be helpful in determining when
or how commercial parts can be used as
part of a type design, including
guidance on what a DAH must do to
obtain approval of its commercial parts.
A repair station also commented that we
should provide advisory material on
when and how commercial parts may be
used by operators and maintenance
personnel. The FAA will issue advisory
material providing guidance on the
above concerns and on substitution of
commercial parts during maintenance.
Lastly, an individual commenter
noted that the marking requirements for
commercial parts are not consistent
with the marking requirements in part
45. We agree. However, the marking
requirements in part 45 pertain only to
those articles manufactured under an
approved type design or in accordance
with the provisions of a bilateral
agreement between the United States
and another country or jurisdiction for
the acceptance of products and articles.
Accordingly, the part 45 marking
requirements are not applicable.
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6. Location of or Change to
Manufacturing Facilities
The FAA is requiring all PAHs to
obtain FAA approval before making any
changes in location or physical changes
to its manufacturing facilities.
Additionally, PAHs must immediately
notify us of any changes that may affect
the inspection, conformity, or
airworthiness of its products or articles.
This requirement applies to all PAHs
and persons producing under a TC only.
One commenter noted that § 21.122(a)
appears to allow for production under a
TC outside the United States. The
commenter is correct. We considered
amending subpart F to prohibit
manufacturing under a TC in a foreign
country. However, we decided to allow
manufacturing under a TC in a foreign
country, as long as it causes ‘‘no undue
burden’’ for the FAA.
7. Issuance of Export Airworthiness
Approvals for Aircraft Engines,
Propellers, and Articles
Section 21.331 permits a person to
obtain, from the FAA, an export
airworthiness approval for a new or
used aircraft engine, propeller, or article
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manufactured under this part if it
conforms to its approved design and is
in a condition for safe operation. Also,
used aircraft, engines, and propellers are
no longer required to be newly
overhauled. Finally, prior to issuance of
an export airworthiness approval for an
aircraft engine, propeller, or article, the
special requirements of importing
countries or jurisdictions must be met.
AIA, GE, and Pratt & Whitney
suggested the FAA amend the rule to
reflect that some products require
disassembly for shipping purposes after
the product has been certificated that it
is ‘‘in a condition for safe operation.’’
Airworthiness is determined at the time
the product is submitted to the FAA in
an assembled state. We allow for
disassembly of a product for the
purpose of shipping to the end-user, but
the importing authority will require an
airworthiness determination after
reassembly and prior to installation on
the aircraft.
AIA, Boeing, and GE also suggested
we revise the rule language to allow a
PAH to obtain letters of acceptance
directly from the importing country
when required for nonconforming
products ready for export. A
fundamental principle of our bilateral
agreements is that letters of acceptance
are transmitted between authorities, and
we are not planning to institute a
change to that policy. Because bilateral
agreements supersede our regulatory
requirements, the FAA will continue to
receive and process letters of acceptance
from importing authorities.
AIA, Boeing, and GE further stated it
would be beneficial for us to define the
term ‘‘used’’ as it appears in § 21.331.
They also suggested that we revise
§ 21.331 to allow the issuance of export
airworthiness approvals for used
products that do not meet an approved
type design, as service time and wear
prevent conformity to new article
dimensions. We agree that there should
be a consistent application of the term
‘‘used’’ as it relates to aircraft products;
however, a regulatory definition would
not be appropriate at this time because
the term has different meanings in its
application in a certification context
versus a maintenance context. As to the
comment regarding nonconforming
products, § 21.331 already allows for the
issuance of an export airworthiness
approval for used products that do not
meet an approved type design.
An individual commenter thought it
unnecessary to obtain letters of
acceptance from an importing country
when shipping nonconforming products
or articles. We disagree. An importing
authority has complete discretion on
whether it will accept nonconforming
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53375
products or articles, and this issue is
addressed between authorities in
bilateral agreements and is not dictated
via domestic regulations. Another
individual commenter suggested that an
importing country, rather than the FAA,
should authorize deviations from the
regulatory requirements of subpart L for
products exported. Importing countries
have no regulatory jurisdiction in the
United States, and therefore, they have
no authority to grant a deviation from
our requirements. We maintain sole
authority to grant deviations from our
regulations.
An individual commenter suggested
that the rule accommodate the
movement of articles whose
airworthiness status is unknown. Again,
we disagree. The rule is intended to
accommodate only the export of
products and articles determined to be
airworthy. The issuance of an
airworthiness approval for products and
articles whose status is unknown would
be contrary to the fundamental
airworthiness principles and obligations
of our bilateral airworthiness
agreements with other countries and/or
jurisdictions.
Section 21.335(a) requires exporters to
forward to the importing country or
jurisdiction all documents specified by
that country or jurisdiction. Paragraph
(b) requires the exporter to preserve and
package products and articles as
necessary to protect them against
corrosion and damage during transit or
storage and to state the duration of
effectiveness of such preservation and
packaging. AIA, GE, aircraft parts
manufacturers, and individuals assert
that because it is difficult, or sometimes
impossible, to predict how long an
article may need to be preserved, it may
be equally difficult to comply with the
packaging and preservation
requirements.
This rule requires that products and
articles be properly preserved and
packaged as necessary at the time of
export. Exporters must state the
duration of effectiveness, but they are
not required, as the commenters suggest,
to exercise control over the end use or
storage of the parts exported. If a
product or article does not require any
preservation or protective packaging in
order to prevent damage, this rule does
not apply.
AIA and GE were concerned that U.S.
exporters may be required to obtain an
export airworthiness approval as part of
the documents specified for export.
They believed that import and export
requirements should be the same. The
commenters are correct. Based on the
content of our agreement with a
country, additional documentation,
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including an export airworthiness
approval from the importing country or
jurisdiction, may be required.
AIA mentioned that § 21.335(a), or the
preamble, should clearly state the
documentation requirements for export,
as there is often a variation in
requirements. The FAA has numerous
bilateral agreements with countries
addressing the type, format, and content
of documentation required for imported
and exported products and articles. It
would be impractical to delineate all
those requirements in our regulations,
as they are subject to change by the
importing country. The FAA does
request the importing authorities to
periodically update and review its
special import requirements, and we
maintain that information in AC 21–2,
Appendix 2, which is available on our
Web site.
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8. Definition of ‘‘Standard Parts’’
We proposed in the NPRM to expand
the definition of ‘‘standard parts’’ that
appeared in former § 21.303(b)(4). The
proposed definition of ‘‘standard parts’’
included a part that conforms to a
specification established by a foreign
government agency or a consensus
standards organization. However, due to
conflicts between our proposed
definition with other authorities’
definitions of ‘‘standard parts,’’ the FAA
has decided against revising the
definition of ‘‘standard parts’’ at this
time. Instead, we are maintaining the
original use of the term, which now
appears in § 21.9(a)(3).
9. Definitions
FAA has expanded the part 1
definition of ‘‘approved,’’ as it relates to
the approval of products and articles, to
include approvals issued under the
provisions of a bilateral agreement
between the United States and a foreign
country or jurisdiction. This
amendment clarifies that data approved
by a foreign civil aviation authority
under a bilateral agreement does not
require further FAA approval.
Furthermore, the term ‘‘jurisdiction,’’ as
it appears in the definition, applies to
entities that are not countries (e.g., the
European Union (EU)).
Section 21.1(a)(1) prescribes
procedural requirements for issuing and
changing design approvals, production
approvals, airworthiness certificates,
and airworthiness approvals. Paragraphs
(b)(1) through (b)(8) define the terms
airworthiness approval, article,
commercial part, design approval,
product, production approval, State of
Design, and State of Manufacture.
We received forty-eight comments on
this section. National Civil Aviation
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Agency—Brazil (ANAC) asked that we
define the term ‘‘airworthiness
certificates.’’ An airworthiness
certificate is a form issued by the FAA
or its designee to document whether a
product meets its type design and is in
a condition for safe operation. The usage
of this form in this manner has been
commonly accepted, and we have
determined that the term ‘‘airworthiness
certificate’’ is widely understood and
requires no further definition.
ANAC stated that the term
‘‘jurisdiction,’’ as it appeared in the
proposed definition of ‘‘State of
Design,’’ should be defined because an
airworthiness jurisdiction is sometimes
different than the company’s legal
location jurisdiction. We have revised
the definition of ‘‘State of Design’’ to
clarify that it means an entity that has
regulatory authority over an
organization responsible for the design
and continued airworthiness of a civil
aeronautical product or article. The
concept of ‘‘airworthiness jurisdiction’’
is addressed by the reference to
regulatory authority.
ANAC further stated that we should
better clarify the term ‘‘State of
Manufacture’’ because a product or
article could have more than one State
of Manufacture. Accordingly, we have
revised the definition of ‘‘State of
Manufacture’’ to clarify that it means
the country or jurisdiction with
regulatory authority over the
organization responsible for the
production and airworthiness of a civil
aeronautical product or article.
An individual commenter mentioned
the definition of ‘‘airworthiness
approval’’ should include a reference to
FAA Forms 8130–3 and 8130–4. The
commenter also stated that an FAA
Form 8130–3 should be required for
standard and commercial parts when
sold to an owner/operator for
installation. We disagree with both
comments. The FAA reserves discretion
to change or use different FAA forms for
various functions. Therefore, we rarely
use form numbers in the regulations.
The required form and manner of
regulatory compliance is usually stated
in policy and guidance material. Also,
as stated, an airworthiness approval is
used to document the airworthiness
status of products and articles. Because
standard and commercial parts are not
produced pursuant to an approved type
design, it would be inappropriate to
issue an airworthiness certificate for
those parts. While the FAA does not
issue airworthiness approvals for these
parts, they have been subjected to
evaluation by both the type design
holder and the FAA to ensure their
suitability of use in the design.
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Boeing and two individual
commenters stated that the term
‘‘article’’ should be used throughout
Title 14. We have determined that the
part 21 definition of ‘‘article’’ may be
inappropriate for use in applications of
the term in other parts of the
regulations. Universal application of the
definition could likely result in
unintended consequences. However, the
definition of ‘‘article’’ is appropriate for
use in this part.
GE and two individual commenters
contended that the definition of
‘‘article’’ should not include
‘‘processes’’ because generally, there are
no processes that can be considered
stand-alone articles. Prior to this
rulemaking, we have traditionally
defined ‘‘article’’ to include processes,
particularly in reference to TSO parts.
We are retaining that usage in this rule.
We have determined that this definition
is appropriate because there are, in fact,
instances when a stand-alone process,
such as software, is considered an
article. When making a determination of
whether a process is an article, the FAA
must consider whether that process is a
deliverable, stand-alone end item.
AIA, Boeing, and GE stated that we
should define the term ‘‘supplier’’. In
general, the term ‘‘supplier’’ is
understood to mean any person or
organization contracted to furnish
products, articles, or related services at
any tier. However, the term ‘‘supplier’’
is well-understood, and there is no need
to define the term in this rulemaking
action.
We have removed from subpart L the
definitions of Class I, Class II, and Class
III products and the definition of
‘‘newly overhauled’’. We now use the
terms product and article consistently
throughout part 21. In addition, we no
longer require a definition of ‘‘newly
overhauled’’ since all occurrences of the
term and any associated requirements
related to it have been removed from the
regulations.
B. Miscellaneous Requirements
The following discussion addresses
miscellaneous amendments made to
part 21, many of which are primarily
procedural or administrative in nature
and do not constitute major departures
from the pre-existing part 21 rules. In
addition, we have made administrative
changes to the regulatory text to use
terms consistently and for plain
language purposes.
1. Application for Parts Manufacturer
Approval
Section 21.303 requires an article to
conform to its ‘‘approved design,’’ rather
than conforming to ‘‘drawings in the
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design,’’ as was required by its
predecessor rule. We have replaced the
term ‘‘fabrication processes,’’ appearing
in the former rule, with ‘‘manufacturing
processes’’ to reflect that PMA holders
will no longer have a fabrication
inspection system. PMA holders must
now comply with the same quality
system requirements as all other PAHs,
consistent with the size of the PAH and
the complexity of the product or article
produced. PMA applicants must also
provide a statement certifying that the
applicant has complied with the
airworthiness requirements of this
subchapter.
We received eleven comments on this
section. AIA and GE recommended that
we clarify in the rule the meaning of
‘‘approved design’’. The commenters
noted that design data, such as process
specifications, are more than likely
referenced on a drawing and may, along
with the drawing, comprise the
complete type design data package.
Specifications and design documents
may include material properties,
inspection criteria, non-destructive
inspection criteria, design practices,
design parameters, or documents that
include operational limits.
We do not agree that a detailed
definition of ‘‘approved design’’ is
appropriate in this regulation. In our
experience, it is widely understood
among applicants and approval holders
that an ‘‘approved design’’ means a
complete design data package
containing substantiating data (e.g.,
processes, material specification, design
parameters, and limitations). Our intent
is to clarify that the approved design
may consist of more than referenced
drawings.
2. Production under Type Certificate
(TC)
This rule revises the introductory text
of § 21.123 to clarify that a TC holder is
authorized to manufacture articles, not
just products, for its type-certificated
products. Paragraph (b) requires the TC
holder to make each product and article
available to the FAA for inspection.
Paragraph (c) requires each
manufacturer of a product, or article
thereof, under a TC to maintain
completed inspection and test records
for specified periods of time. This rule
also increases the record retention
requirements for all PAHs and for
persons producing under a TC from 2
years to at least 5 years. For critical
components identified under § 45.15(c)
of this chapter, the record retention
requirement is at least 10 years.
Paragraph (d) requires each
manufacturer of a product, or article
thereof, manufactured under a TC to
allow the FAA to make any inspection
or test (including any inspection or test
at a supplier facility) necessary to
determine compliance with this
subchapter.
Industry groups, aircraft, aircraft
engine, and parts manufacturers
expressed four main concerns. AIA, GE,
and Pratt & Whitney were concerned
with the applicability of this section to
existing TC or PC holders. The
commenters suggested that subpart F
should only apply to first-time
applicants. If a person holds a current
TC and PC for various product models,
then that person is producing articles
for any new models under an existing
quality system. Commenters assert that
the TC or PC holder should not be
required to obtain a PC six months after
the issuance of the new model TC, as
required by § 21.123, because the person
already has a PC. We partially agree. If
the PC holder chooses to manufacture a
more complex product, the FAA must
review the quality system to determine
whether it is adequate to produce
products or articles that conform to the
type design and is in a condition for safe
operation.
A part manufacturer asked whether a
TSO article that is incorporated into a
TC is considered to have been
manufactured in accordance with the
type design for the TC. While the TSO
article is part of the type design, it has
its own approval process. A TSO article
is produced using minimum
performance specifications; those
specifications constitute the design for
the TSO article. That design data is
submitted to the FAA for approval with
the manufacturer’s quality manual. A
joint design/production approval is then
granted under subpart O.
3. Falsification of Applications, Reports,
or Records
Section 21.2 prohibits persons from
making misleading statements on
applications for certificates or approvals
or in any record or report that is kept,
made, or used to show compliance with
any requirement of this part. For the
purposes of this rule, a misleading
statement requires a material
representation or omission that is likely
to mislead a person when that person is
acting with reasonable diligence under
the circumstances. The scope of § 21.2
is now expanded to prohibit fraudulent,
intentionally false, or misleading
statements on any record that is kept,
made, or used to show compliance with
any requirement of part 21. Also, a
violation of this rule may be used as the
basis for denying an approval issued
under part 21, in addition to suspending
or revoking an approval.
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We received eight comments on this
proposed rule. AIA, Boeing, GE, Pratt &
Whitney, Embraer, and an individual
commenter were concerned that some
persons might unknowingly make
misleading statements and be subject to
an FAA violation. They stated that we
should recognize, and the rule should
reflect, that honest mistakes happen and
that those mistakes should be given due
consideration.
The FAA recognizes that honest
mistakes happen, and to that end, we
will collect and evaluate any available
evidence regarding incorrect
representations and examine the overall
impression created by that
representation. We must reserve the
right to take action, as appropriate, to
address material inaccuracies in the
related application or records, whether
or not the inaccuracies are intentional.
Experimental Aircraft Association
(EAA) requested that we revise the
preamble language to reflect that
phrases such as ‘‘direct replacement’’
and ‘‘ready to use in your aircraft’’ are
acceptable, as they have been used for
years in both certificated and
experimental aircraft industries.
However, the FAA will not endorse the
use of the phrases ‘‘direct replacement’’
and ‘‘ready to use in your aircraft’’ to
suggest that an article is approved for
installation on a type-certificated
aircraft unless the statements are
supported by objective evidence of such
an approval.
An individual commenter stated that
we should clarify that § 21.2 applies to
noncertificated persons, commercial
parts producers, standard parts
producers, and surplus suppliers. Part
21 governs the certification of products
or articles, and persons seeking such
certification would be subject to its
provisions.
4. Design Changes
Section 21.319 governs the
classification and approval of PMA
design changes. Prior to this
rulemaking, part 21 did not formally
address PMA design changes. Changes
were accomplished using the design
change process used for TCs.
Seven commenters, representing
industry groups, aircraft manufacturers,
and engine manufacturers, expressed
two main concerns. The first concern
was with the proposed definition of
‘‘minor change’’. In general, AIA,
Boeing, and GE believe that limiting the
applicability of design changes to an
isolated view of ‘‘parts-only’’ could
impact safety. For example, under
§ 21.319(a)(1), a change to the design of
an article may be classified as minor;
however, if the change was evaluated
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with consideration of the complete
aircraft or engine, the classification of
the change might not be minor.
We disagree with the commenters and
have determined that safety will not be
adversely affected by classifying
changes to PMA parts as ‘‘minor’’. The
classification of a change to a PMA
article as minor under § 21.319 does not
waive the installer of the requirements
of compliance to part 21, subpart D for
the TC holder. This is due to the
installation of the changed PMA article,
or the requirements of § 21.113 for any
person altering a type product with a
major change in type design. For
example, if the installation of the
changed PMA article causes a major
change to the type product, § 21.113
requires an STC for installation
approval.
To clarify that the PMA change
classification is only to apply at the
article level, we modified the definition
of minor change. Section 21.319(a)(1)
has been changed to read, ‘‘A ‘minor
change’ to the design of an article
produced under a PMA is one that has
no appreciable effect on the approval
basis.’’
Boeing recommended that we review
the EASA regulation and associated
guidance and provide a discussion in
the rule language to differentiate how
design changes are approved under
differing methods of obtaining a PMA.
The issue of design change
classifications encompasses individuals
other than just PMA holders who
obtained their approvals with licensing
agreement data. TC holders can license
their design data to any third person,
including to PAHs who have no
intention of seeking a PMA. The PMA
holder can only evaluate the change to
its own design approval for its own
article. If the PMA holder is making a
design change that affects the product
on which the article is installed, it
requires an STC for the product.
Furthermore, a comparison of our
proposed regulation regarding design
changes with EASA regulations and
guidance is beyond the scope of this
rulemaking.
5. Changes in Quality System
Section 21.150 specifies requirements
regarding changes in the quality system.
Previously, we required the PC holder to
notify the FAA of any change that might
affect the inspection, conformity, or
airworthiness of the product. This rule
amends that requirement to now apply
to ‘‘articles,’’ as well as products.
Accordingly, we have incorporated this
requirement in subparts K and O, which
are applicable to PMA holders and TSO
authorizations, respectively. Again, this
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rule standardizes requirements for all
PAHs.
6. Transferability of a Type Certificate
Today’s rule requires a TC holder to
notify the FAA before the transfer,
execution, or termination of a licensing
agreement. Such notification allows us
time to coordinate with our affected
offices and to inform the prospective
licensees of their responsibilities. We
also now require a grantor to notify the
FAA of TC transfer when the State of
Design is changing before the transfer
occurs. Transferring a TC when the
State of Design is changing requires
FAA coordination with the aviation
authority of the prospective State of
Design to identify requirements in
support of the transfer and to reduce the
FAA’s burden in managing the
certificate.
Embraer suggested the FAA place
limits on how much advance notice is
required before transferring a certificate.
We have determined that it is more
efficient to coordinate the transfer of a
TC before the transfer, rather than after
it has occurred. Depending on the scope
of the transferred TC (complex aircraft
or engine, etc.), the length of transfer
time may vary. Therefore,
predetermined time limits could restrict
the process.
ANAC suggested we require an
agreement between States for licensing
agreements in which the licensee or the
licensor is in another country. ANAC
believes such an agreement would make
the oversight process more efficient. We
agree. However, bilateral agreements
between authorities already address
licensing agreements between States,
and we need not make this a regulatory
requirement. We exercise oversight
responsibilities for licensors in the
United States. We have no oversight
responsibility over licensees located in
other States.
An individual commenter stated that
the rule language regarding the
anticipated date of the agreement in
§ 21.47(d) requires further explanation.
That commenter also questioned
whether the licensing agreement should
be sent to the Manufacturing Inspection
District Office (MIDO), rather than the
Aircraft Certification Office (ACO), as
any manufacturing activity based on the
licensing agreement must be approved
by the MIDO. The ‘‘anticipated date of
the transfer’’ is a projection and may be
speculative at times on the part of the
licensor. Furthermore, § 21.47(d) applies
to TC holders. A production approval
applicant must work with both the ACO
and its cognizant MIDO.
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7. Special Flight Permits
Section 21.197(c)(1) allows the
issuance of special flight permits by part
119 certificate holders that have an
approved program for continuing flight
authorization. It also allows the
issuance of special flight permits by
management specification holders
authorized to conduct operations under
part 91 for aircraft they operate and
maintain under a continuous
maintenance program prescribed by
§ 91.1411.
The flight permits include conditions
and limitations for flight and may be
issued for aircraft that do not meet
applicable airworthiness standards.
Formerly, the FAA allowed the issuance
of special flight permits only by
operators that maintain their aircraft
under a continuous airworthiness
maintenance program (CAMP). This rule
provides relief to operators who do not
have a CAMP but periodically require
the issuance of special flight permits.
The operator must have the necessary
quality system and infrastructure to
support this authorization.
8. TC Applicant—Compliance with
Applicable Requirements
We established § 21.20(a) to require
an applicant for a TC, including an
amended TC or STC, to show
compliance with all applicable
requirements and to provide the FAA
the means by which such compliance
has been shown. It also requires an
applicant for a TC, including an
amended TC or STC, to provide a
statement certifying that the applicant
has complied with the applicable
requirements.
We received four comments on this
section. Embraer, a repair station, and
two individual commenters stated that
it would be difficult for an applicant to
determine if all of the requirements had
been met prior to applying for a TC.
Therefore, further guidance might be
required. The type certification process
requires the applicant and the ACO to
work closely together through the entire
certification process. The ACO will
advise applicants of the requirements
prior to receipt of the certifying
statement. This rule is intended to
expedite the type certification approval
process by ensuring that an applicant’s
submission package is complete prior to
the FAA making the compliance
determination.
9. Issuance of Standard Airworthiness
Certificates
We revised § 21.183(c) to allow a
person to obtain a standard
airworthiness certificate for an aircraft
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that is imported to the U.S. via an
export certificate of airworthiness,
provided the aircraft is type certificated
under § 21.21 or § 21.29, manufactured
under the authority of another State of
Manufacture, and there is no undue
burden on the FAA. The State of
Manufacture must certify (in accordance
with the provisions of an agreement
with the United States for import and
export of that aircraft), and the FAA
would have to determine that the
aircraft conforms to its type design and
is in a condition for safe operation.
An individual commenter stated that
§ 21.183(c) should be revised to apply
the standards to new aircraft only.
However, it would be inappropriate to
apply the rule for new aircraft only
because there are instances when used
aircraft may be eligible for a standard
airworthiness certificate, such as when
a used aircraft is imported into the
United States. If an airworthiness
determination can also be made for
these aircraft, we have determined that
used aircraft should be eligible for a
standard airworthiness certificate.
That commenter also asserted the 100hour inspection requirements of
§ 21.183(d)(2) should not be relaxed.
The commenter believed the only
exception should be when: (1) An
aircraft is imported from a country with
which the United States has a bilateral
agreement that addresses maintenance,
and (2) the aircraft is currently
certificated and operating under an
acceptable inspection/maintenance
program. Section 21.183(d)(2) does not
relax the 100-hour inspection
requirement. Section 21.183(d)(2)
merely provides an alternative means of
determining whether a product is
acceptable.
The commenter further asserted that
the U.S. should only accept a used
aircraft from a country or jurisdiction
that is not the State of Manufacture
when we have a bilateral agreement for
maintenance with that country or
jurisdiction. Finally, the commenter
stated that the U.S. should not accept an
aircraft for an airworthiness certification
in a category that requires a TC, unless
the State of Manufacture for that aircraft
provides a certification of its status at
manufacture.
The intent of § 21.183(d)(2) is to
provide the ability to accept equivalent
inspection standards and the
corresponding airworthiness
determinations from those countries and
jurisdictions with which the U.S. has a
bilateral agreement. This rule
incorporates current policy, is
consistent with bilateral practices, and
may reduce the cost of importing a used
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aircraft when duplicate inspection
requirements are eliminated.
10. Approval of Major Changes in Type
Design
The FAA now requires an applicant
for approval of a major change in type
design to show that the changed product
complies with the applicable
requirements. The applicant must
provide the FAA the means by which
such compliance has been shown and a
statement certifying that the applicant
has complied with the applicable
requirements.
11. Quality Manual
Section 21.138 requires each PC
applicant to provide a quality manual
describing its quality system to the FAA
for approval. This requirement also
applies to PMA and TSO approval
holders. The quality manual must
address the quality system requirements
of the subpart under which the
applicant seeks production approval.
The quality manual should also address
changes to the quality system, revisions
to the manual, and a means of tracking
revisions to the manual. These changes
must be acceptable to the FAA. In
addition, this rule requires that the
quality manual be in the English
language and retrievable in a form
acceptable to us so that regardless of the
media used, the quality manual is easily
available to the PAH and FAA
personnel.
12. Production Limitation Record
Section 21.142 clarifies that the PC
holder, not a PC applicant, is authorized
to manufacture the products listed on
the production limitation record (PLR).
A PLR is issued once an applicant
obtains a PC, allowing the PC holder to
manufacture the products listed on the
PLR.
13. Persons Authorized to Perform
Maintenance, Preventive Maintenance,
Rebuilding, and Alterations
The FAA has amended § 43.3(j)(3) by
removing all references to an aircraft
production inspection system (APIS).
This change is consistent with the
amendments to part 21, subpart F. This
change also allows a manufacturer to
perform any inspection required by
parts 91 or 125 on aircraft it
manufactured under a TC only or
currently manufactures under a PC.
Transport Canada stated that § 43.3(j)
should be revised to eliminate the
special maintenance privileges afforded
to manufacturers so that all persons or
organizations are subject to the same
requirements.
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We recognize that this section needs
clarification to address the performance
of maintenance and oversight of those
manufacturers who exercise the
privileges of § 43.3(j). FAA is currently
working to address this and other
maintenance/manufacturing issues.
14. Statement of Conformity
The proposed rule requires a TC
applicant to provide a statement of
conformity for each aircraft engine or
propeller presented for TC. This rule
also removes the flight and operational
check requirements that were
previously in § 21.130. Those
requirements were redundant with the
requirements in §§ 21.127(a), 21.128,
and 21.129. We have removed from the
regulations prescriptive details related
to particular FAA forms, form content,
and form. This information is more
appropriately located in policy
documents that are more easily
amended to reflect future changes in
procedures.
Previously, § 21.130(c) exempted TC
holders from providing a statement of
conformity for products manufactured
for the Armed Forces if they had
accepted the product. We have removed
that exception. Now, TC holders must
issue an FAA Form 8130–2, Conformity
Certificate—Military Aircraft, for
products manufactured for the Armed
Forces. This amendment facilitates a
future applicant’s ability to obtain a
special airworthiness certificate under
§ 21.183(d) for surplus military aircraft.
A parts manufacturer questioned the
additional benefit associated with
obtaining an FAA Form 8130–2, in
addition to Form 8130–3, that would
have been required under our original
proposal. Because we are no longer
mandating the issuance of an
airworthiness approval, the
commenter’s concern about issuance of
a Form 8130–3 approval is no longer at
issue. However, a Form 8130–2 is still
required for military aircraft used in
civil applications. The FAA (or the
DAR) relies on the statement of
conformity issued by the manufacturer
as objective evidence that the product or
article for which the TC was issued
conforms to its approved type design
and is in a condition for safe operation.
15. Privileges
We have revised § 21.119(c) to clarify
that the STC holder may obtain a PC for
the change in the type design approved
by the STC if the STC holder meets the
requirements of subpart G, pertaining to
the issuance of PCs.
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16. Issuance of Airworthiness
Certificates for Restricted Category
Aircraft
We have revised § 21.185(c) to allow,
under certain conditions, the issuance
of a special airworthiness certificate for
restricted category aircraft that are
imported into the U.S. with an export
certificate of airworthiness. That aircraft
must be type certificated under §§ 21.25
or 21.29 and be manufactured under the
authority of another State of
Manufacture. The State of Manufacture
must certify that the aircraft conforms to
its type design and is in condition for
safe operation at the time of export.
Again, the FAA must find that the
aircraft conforms to its type design and
is in condition for safe operation.
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17. Acceptance of Articles
We have revised § 21.502 by replacing
the word ‘‘approval’’ with ‘‘acceptance’’
to clarify that subpart N governs only
the import or acceptance of articles into
the U.S.; not the original design or
production approvals of articles. This
revision also requires that an article
(including an article produced under a
letter of TSO design approval) be
marked in accordance with part 45 of
this chapter to meet the requirements
for FAA acceptance.
C. Compliance Dates
This rule is effective 180 days after
publication in the Federal Register. The
compliance date for part 1; part 21,
subparts H, I, L, and N; and part 45,
subpart B, §§ 45.11 and 45.13 is 180
days after publication in the Federal
Register. The rule changes in these
subparts are either cost relieving or have
no economic impact on industry. The
changes do not affect, and are not
affected by, other changes to the rule.
Therefore, the compliance date is the
same as the effective date. All other
portions of the final rule either
promulgate new requirements or are
tied to other requirements that have an
extended compliance date. These rule
provisions have a compliance date of 18
months after the rule’s publication in
the Federal Register.
Prior to the effective compliance dates
of this final rule, compliance with any
portion of this rule that conflicts with
an existing rule is not allowed.
However, it is possible to comply with
the former part 21 requirements and the
requirements of this rule concurrently.
III. Regulatory Notices and Analyses
Paperwork Reduction Act
This rule contains new information
collection requirements. As required by
the Paperwork Reduction Act of 1995
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(44 U.S.C. 3507(d)), the FAA submitted
the information requirements associated
with this rule to the Office of
Management and Budget (OMB) for
review and approval. An agency may
not collect or sponsor the collection of
information, nor impose an information
collection requirement, unless it
displays a currently valid OMB control
number.
As required by the Act, we submitted
a copy of the new information
requirements to OMB for its review
when we published the NPRM.
Additionally, in the NPRM, we solicited
comments from the public on the
proposed new information collection
requirements. Affected parties, however,
do not have to comply with the
information collection requirements of
this rule until OMB approves the FAA’s
request for this information collection
requirement. The FAA will publish a
separate document notifying you of the
OMB Control Number and the
compliance date(s) for the information
collection requirements of this rule.
The NPRM (71 FR 58914, October 5,
2006) summarized the FAA’s analysis of
the economic impacts of this rule. The
FAA expected private entities would
incur reporting and recordkeeping costs
when applying for and operating under
this rule and solicited comments on
minimizing the cost and burden of the
collection.
Based on comments to the docket that
costs were prohibitive and benefits
small, the FAA withdrew proposals that
required airworthiness approvals for all
(domestic and overseas) shipments of
aircraft engines, propellers, and articles;
certifying staff to issue the approvals;
and marking requirements for all aircraft
products and articles. These changes
removed $327.1 million or 99.2 percent
of the original undiscounted (gross)
cost, and $187.6 million or 99.1 percent
of the original present value total cost.
We also removed the provision in
§ 21.331 to allow PAHs to issue their
own export airworthiness approvals.
The issuance of an export airworthiness
approval by the manufacturer would
violate the terms of our bilateral
agreements with other countries and
jurisdictions. A fundamental premise of
all bilaterals is that exported parts must
be accompanied by an airworthiness
approval issued by the relevant
authority or its authorized designee. We
estimated undiscounted cost savings of
$95.5 million over 10 years, and present
value cost savings of $54.8 million from
this rule change in the NPRM. The net
cost relief from changes to the NPRM to
the rule amount to $231.6 million in
undiscounted costs and $132.8 million
in present value costs.
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The average total annual cost burden
and average total annual hour burden
discussed in the NPRM do not take into
consideration that section 3, Quality
System manual and section 4,
Organization, have costs that are frontloaded at a ratio of 80 percent in the first
two years. Adjustments have been made
to account for that front-loading.
Estimates of the Hour Burden of the
Collection Information
The requirements for hour burden of
the information collection associated
with this rule fall into the following
categories:
• Reporting of Failures, Malfunctions,
and Defects;
• Commercial Parts;
• PC Quality System (internal audits);
• PC Quality System (in-service
feedback);
• PMA Application (statement of
compliance);
• PMA Quality System;
• PMA Quality Manual;
• TSO Organization.
The total annual hour burden for this
rule is estimated to be approximately
2,589 hours.
Benefits of this Rulemaking
• The rule becomes effective in 2009.
However, the FAA does not propose to
make this information collection
effective until approximately 12 months
after the rule’s effective date.
• The costs savings a private entity
will attain under this rule will exceed
the costs imposed by this rule.
International Compatibility
In keeping with U.S. obligations
under the Convention on International
Civil Aviation, it is FAA policy to
comply with International Civil
Aviation Organization (ICAO) Standards
and Recommended Practices to the
maximum extent practicable. The FAA
has reviewed the corresponding ICAO
Standards and Recommended Practices
and has enhanced two ICAO definitions
in these regulations.
Regulatory Evaluation, Regulatory
Flexibility Determination, International
Trade Impact Assessment, and
Unfunded Mandates Assessment
Changes to Federal regulations must
undergo several economic analyses.
First, Executive Order 12866 directs that
each Federal agency shall propose or
adopt a regulation only upon a reasoned
determination that the benefits of the
intended regulation justify its costs.
Second, the Regulatory Flexibility Act
of 1980 (Pub. L. 96–354) requires
agencies to analyze the economic
impact of regulatory changes on small
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Federal Register / Vol. 74, No. 199 / Friday, October 16, 2009 / Rules and Regulations
entities. Third, the Trade Agreements
Act (Pub. L. 96–39) prohibits agencies
from setting standards that create
unnecessary obstacles to the foreign
commerce of the United States. In
developing U.S. standards, this Trade
Act requires agencies to consider
international standards and, where
appropriate, that they be the basis of
U.S. standards. Fourth, the Unfunded
Mandates Reform Act of 1995 (Pub. L.
104–4) requires agencies to prepare a
written assessment of the costs, benefits,
and other effects of proposed or final
rules that include a Federal mandate
likely to result in the expenditure by
State, local, or tribal governments, in the
aggregate, or by the private sector, of
$100 million or more annually (adjusted
for inflation with base year of 1995).
In conducting these analyses, the FAA
has determined this final rule has
benefits that justify its costs, and it is a
‘‘significant regulatory action’’ as
defined in section 3(f) of Executive
Order 12866 because it raises novel
policy issues contemplated under that
executive order. Accordingly, OMB has
reviewed this rule. The rule is also
‘‘significant’’ as defined in DOT’s
Regulatory Policies and Procedures. The
final rule, if adopted, will not have a
significant economic impact on a
substantial number of small entities,
will not create unnecessary obstacles to
international trade and will not impose
an unfunded mandate on state, local, or
tribal governments, or on the private
sector. These analyses, available in the
final regulatory evaluation supporting
this rule, are summarized below.
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Regulatory Evaluation Summary
For more information, we suggest
readers go to the full regulatory
evaluation. A copy is in the docket for
this rulemaking.
This portion of the preamble
summarizes the FAA’s analysis of the
economic impact of this rule. It also
includes summaries of the final
regulatory flexibility analysis,
international trade impact assessment,
and the unfunded mandate assessment.
For more information, we suggest
readers go to the full regulatory
evaluation, a copy of which we have
placed in the docket for this rulemaking.
Total Benefits and Costs of this Rule
We find the modest costs of this rule
to be overwhelmed by very large cost
savings and some safety benefits. We
estimate the undiscounted 10-year costs
of this rule to be about $2.1 million, the
undiscounted 10-year cost savings to be
about $126 million, and the
undiscounted 10-year safety benefits to
be about $10.1 million. We estimate the
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Jkt 220001
present value (2009 dollars) costs of this
rule to be about $1.7 million, the
present value cost savings to be about
$88.4 million, and the present value
safety benefits to be about $7.1 million.
Consequently, we estimate this rule to
be highly cost-beneficial with
undiscounted 10-year net benefits of
about $134 million and present value
net benefits of about $93.8 million.
Persons Potentially Affected by this
Rule
This rule primarily directly affects all
type certificate (TC) and production
approval holders (PAHs), including
holders of PCs, TSOs, and PMAs.
Regional air cargo carriers and exporters
of used aircraft and used engines,
propellers, and other articles (primarily
distributors and individuals) are also
directly affected by this rule.
Assumptions and Sources of
Information
• As the rule mandates procedural
changes with small front-loaded costs,
we use a 10-year period of analysis,
2009 through 2018.
• This rule will become a final rule in
2009. The FAA intends to make costneutral or cost-relieving subparts and
sections of this rule that are stand-alone
changes effective 180 days after
publication in the Federal Register. For
purposes of our cost-benefit analysis, we
assume safety benefits and benefits of
cost-relieving changes will begin in
2009. The remaining portions of the rule
(with positive costs) will be effective 12
months after the rule’s effective date.
We assume one-time costs will occur in
2010 and continuing costs will begin in
2010.
• The discount rate is 7 percent
(Office of Management & Budget,
Circular A–94, ‘‘Guidelines and
Discount Rates for Benefit-Cost Analysis
of Federal Programs’’, October 29, 1992,
p. 8).
• We obtained the number of PAHs
by PAH type from the FAA’s Certificate
Management Information System
(CMIS) database.
• PAHs are defined as ‘‘small’’ or
‘‘large’’ using U.S. Small Business
Administration (SBA) size standards.
(See table of Small Business Size
Standards Matched to North American
Industry Classification System Codes,
July 21, 2006.)
• We estimated the number of small
(and large) PAHs using a 45 percent
sample of all PAH data from the FAA’s
Small Airplane and Rotorcraft
Directorates.
• The fully burdened wage rate for
engineers and quality system
professionals is $80 an hour.
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53381
• The fully burdened wage rate for
pilots in the regional air cargo industry
is $55 an our (RACCA).
• We obtained data on aircraft and
aircraft engine exports from the Trade
Policy Information System (TPIS)
database (International Trade
Administration, Department of
Commerce).
• Importing countries accept large
transport category airplanes based on a
bridge inspection document (Industry
expert from the Aeronautical Repair
Station Association (ARSA)).
• Exporters of used aircraft and used
engines compete away 90 percent of the
cost savings to overseas buyers.
• Forty percent of U.S. engine exports
are used engines (based on the
percentage of used aircraft exports
shown by TPIS database).
• Aircraft engine overhauls occur
every five years (FAA expert from the
Office of Aviation Safety, Flight
Standards Service (AFS)).
• Eighty percent of importing
countries accept used large jet engines
without a complete overhaul (ARSA
industry expert).
• We obtained information on aircraft
accidents caused by inadequate quality
control from the National
Transportation Safety Board (NTSB)
accident reports and the FAA’s Aviation
Safety Information Analysis and Sharing
(ASIAS) database for air claims.
• The value of a statistical fatality
averted is $3 million (Economic Values
for FAA Investment and Regulator
Decisions, a Guide, p. 2–2, Aviation
Specialist Group, Inc., for Office of
Aviation Policy and Plans, FAA,
Washington, DC, December 31, 2004).1
• The legal and medical costs for
fatalities and injuries are obtained from
Economic Values for FAA Investment
and Regulator Decisions, pp. 2–2 to
2–4.
• This rule will prevent 50 percent of
future accidents caused by inadequate
quality control.
• Data on costs of compliance with
this rule were obtained from FAA data
and industry representatives.
Changes From the NPRM to the Final
Rule
Based on comments to the docket that
costs were prohibitive and benefits
small, the FAA has withdrawn major
proposals requiring airworthiness
approvals for all (domestic and
overseas) shipments of aircraft engines,
propellers, and articles; certifying staff
to issue these approvals; and marking
1 The current value of the equivalent life saved is
$5.8 million, and under that value, benefits would
be even higher.
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Federal Register / Vol. 74, No. 199 / Friday, October 16, 2009 / Rules and Regulations
requirements for all aircraft products
and articles. These changes remove
$327.1 million or 99.2 percent of the
original undiscounted (gross) cost, and
$187.6 million or 99.1 percent of the
original present value total cost.
We have also, however, removed the
provision in § 21.331 that would have
allowed PAHs to issue their own export
airworthiness approvals. The issuance
of an export airworthiness approval by
the manufacturer would violate the
terms of our bilateral agreements with
other countries and jurisdictions. A
fundamental premise of all bilaterals is
that exported parts must be
accompanied by an airworthiness
approval issued by the relevant
authority or its authorized designee. In
the NPRM, we estimated undiscounted
cost savings of $95.5 million and
present value cost savings of $54.8
million from this rule change.
Consequently, the net cost relief from
changes to the NPRM amount to $231.6
million in undiscounted costs and
$132.8 million in present value costs.
Benefits of this Rulemaking
The benefits of the rule include
estimated cost savings from three rule
changes that relieve regulatory burden
and estimated safety benefits. As the
table shows, we estimate the
undiscounted 10-year cost savings from
these rule changes to be about $126.0
million and the present value cost
savings to be about $88.4 million. Safety
benefits from this rule will arise to the
extent that it prevents accidents caused
by inadequate quality control. As the
table shows, we estimate the
undiscounted 10-year safety benefits of
this to be about $10.1 million and the
present value (2009 dollars) safety
benefits to be about $7.1 million. As the
table shows, summing the cost savings
and the safety benefits yields
undiscounted total 10-year benefits of
about $95.5 million and total present
value (2009$) benefits of about $95.5
million.
TABLE 1—SUMMARY TABLE OF BENEFITS BY RULE SECTION
Present value cost
savings/benefits
Undiscounted cost
savings/benefits
Special flight permits ......................................................................
Annual type inspection no longer required for used A/C to receive export airworthiness certificate.
New overhaul no longer required for used engine to receive export airworthiness approval.
$4,596,668
6,719,695
$6,661,500
9,567,330
77,122,043
109,804,440
Total Cost Savings .........................................................................
88,438,406
126,033,270
Safety Benefits ...............................................................................
7,067,034
10,061,867
Total Benefits of the Rule ...............................................................
95,505,440
136,095,137
Section No.
Section description
§ 21.197 ......................................
§ 21.329(c) deleted .....................
§ 21.331 (§ 21.329(e) deleted) ....
Costs of This Rulemaking
The Final Regulatory Evaluation for
this rule examines the impact of an FAA
final rule that will make extensive
changes to its part 21 certification
procedures and identification
requirements for aeronautical products
and articles. These changes will:
• Standardize several requirements
for PAHs, including requirements for a
quality system and quality manual to
reflect industry best practices;
• Revise export airworthiness
approval requirements to facilitate
global manufacturing and trade;
• Move all part marking requirements
from part 21, Certification Procedures
for Products and Parts, to part 45,
Identification and Registration Marking;
and
• Add a new classification of parts
called ‘‘commercial parts.’’
The intent of these changes is to
promote safety by ensuring that,
whether manufactured locally or
abroad, aircraft products and articles
meet applicable standards. These
changes will update the regulations to
reflect the current global environment
for the manufacture and trade of aircraft
products and articles and, more
generally, to improve regulatory
efficiency.
Most of these changes standardize,
clarify, or simplify rule language, while
other rule changes are already industry
practice. Consequently, they impose no
new costs and possibly have qualitative
positive benefits by increasing the
efficiency of the regulatory process. Of
the dozens of rule changes, only eight
have net positive costs, not including
probable qualitative benefits. Our
estimates are shown in the table. As the
table shows, we estimate undiscounted
10-year costs to be about $2.1 million
and present value (2009 dollars) costs to
be about $1.7 million.
TABLE 2—SUMMARY TABLE OF COSTS BY RULE SECTION
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Section No.
Section description
Present value costs
Undiscounted costs
§ 21.3(f) .......................................
§ 21.9(a)(4) .................................
§ 21.137(l) ...................................
§ 21.137(m) .................................
§ 21.303(a)(5) .............................
§ 21.307 ......................................
§ 21.308 ......................................
§ 21.605 ......................................
Reporting of failures, malfunctions, and defects ............................
Commercial parts ...........................................................................
PC Quality system (internal audits) ................................................
PC Quality system (in-service feedback) .......................................
PMA Application (statement of compliance) ..................................
PMA Quality system .......................................................................
PMA Quality manual .......................................................................
TSO Organization ...........................................................................
$4,614
499,890
11,813
39,626
276,262
415,551
424,374
22,430
$6,942
790,596
12,640
42,400
295,600
444,640
454,080
24,000
Total Costs .......................................................................................................................................
1,694,560
2,070,898
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Federal Register / Vol. 74, No. 199 / Friday, October 16, 2009 / Rules and Regulations
Regulatory Flexibility Determination
The Regulatory Flexibility Act of 1980
(Pub. L. 96–354) (RFA) establishes ‘‘as a
principle of regulatory issuance that
agencies shall endeavor, consistent with
the objectives of the rule and of
applicable statutes, to fit regulatory and
informational requirements to the scale
of the businesses, organizations, and
governmental jurisdictions subject to
regulation. To achieve this principle,
agencies are required to solicit and
consider flexible regulatory proposals
and to explain the rationale for their
actions to assure that such proposals are
given serious consideration.’’ The RFA
covers a wide-range of small entities,
including small businesses, not-forprofit organizations, and small
governmental jurisdictions.
Agencies must perform a review to
determine whether a rule will have a
significant economic impact on a
substantial number of small entities. If
the agency determines that it will, the
agency must prepare a regulatory
flexibility analysis as described in the
RFA. However, if an agency determines
that a rule is not expected to have a
significant economic impact on a
substantial number of small entities,
section 605(b) of the RFA provides that
the head of the agency may so certify
and a regulatory flexibility analysis is
not required. The certification must
include a statement providing the
factual basis for this determination, and
the reasoning should be clear.
The Initial Regulatory Flexibility
Analysis of this rule, published in the
Federal Register (72 FR 6968, February
14, 2007), found a significant economic
impact on a substantial number of small
entities. We received numerous
comments to the docket that the costs of
the rule were prohibitive, and
particularly so for small firms. The
greatest concern was with our
requirements for (1) airworthiness
approvals for all (domestic and
overseas) shipments of aircraft engines,
propellers, and articles and (2) marking
requirements for all aircraft products
and articles. In response to these
comments, the FAA has withdrawn
these major proposals. These changes
remove $187.6 million, or 99.1 percent
of the original present value (gross) cost.
As a consequence, for all firms in our
sample of small firms affected by the
rule, the annualized cost of the rule
relative to estimated average annual
revenues is less than 0.1 percent.
Several comments to the docket
argued that we have greatly
underestimated the cost for PMA
holders—especially small holders—to
comply with the requirement for a
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18:01 Oct 15, 2009
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quality system (§ 21.307) and quality
manual (§ 21.308), particularly the
internal audit provision. According to
these comments, additional staff will be
required at a cost, in the case of a oneperson shop, of up to $60,000 a year.
Our reference to ISO standards and
other preamble language may have
misled these commenters. We intend
that the requirements be scalable
relative to firm size and product
complexity. The complexity of the
quality system and the size of the
quality manual depend on the size of
the PAH and the complexity of the
product or articles manufactured. A
small PMA producing a simple article
requires only a simple quality system—
Some of the quality system
requirements might even be ‘‘not
applicable.’’ In the case of a one-person
shop producing a simple article, the
internal audit provision might be not
applicable or, if deemed applicable,
might be satisfied with an audit every
four years. The corresponding quality
manual might consist of only three or
four pages.
Therefore, as the FAA Administrator,
I certify that this rule will not have a
significant economic impact on a
substantial number of small entities.
International Trade Impact Assessment
The Trade Agreements Act of 1979
(Pub. L. 96–39), as amended by the
Uruguay Round Agreements Act (Pub.
L. 103–465), prohibits Federal agencies
from establishing standards or engaging
in related activities that create
unnecessary obstacles to the foreign
commerce of the United States.
Pursuant to these Acts, the
establishment of standards is not
considered an unnecessary obstacle to
the foreign commerce of the United
States, so long as the standard has a
legitimate domestic objective, such the
protection of safety, and does not
operate in a manner that excludes
imports that meet this objective. The
statute also requires consideration of
international standards and, where
appropriate, that they be the basis for
U.S. standards. The FAA has assessed
the potential effect of this proposed rule
and determined that it would have only
a domestic impact and therefore would
not create unnecessary obstacles to the
foreign commerce of the United States.
We have assessed the potential effect of
this rule and determined it complies
with the Trade Agreements Act, as it
will promote international trade by:
• Revising export airworthiness
certificate and approval requirements to
no longer require used aircraft to
undergo an annual type inspections and
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53383
to no longer require used engines and
propellers to be newly overhauled; and
• Changing language in order to
harmonize with bilateral agreements
and European Union (EU) regulations.
Unfunded Mandates Assessment
Title II of the Unfunded Mandates
Reform Act of 1995 (Pub. L. 104–4)
requires each Federal agency to prepare
a written statement assessing the effects
of any Federal mandate in a proposed or
final agency rule that may result in an
expenditure of $100 million or more
(adjusted annually for inflation with the
base year 1995) in any one year by State,
local, and tribal governments, in the
aggregate, or by the private sector; such
a mandate is deemed to be a ‘‘significant
regulatory action.’’ The FAA currently
uses an inflation-adjusted value of
$136.1 million. This rule does not
contain such a mandate. The
requirements of Title II do not apply.
Executive Order 13132, Federalism
The FAA has analyzed this rule under
the principles and criteria of Executive
Order 13132, Federalism. We
determined that this action will not
have a substantial direct effect on the
States, on the relationship between the
national Government and the States, or
on the distribution of power and
responsibilities among the various
levels of government, and, therefore,
does not have federalism implications.
Regulations Affecting Intrastate
Aviation in Alaska
Section 1205 of the FAA
Reauthorization Act of 1996 (110 Stat.
3213) requires the FAA, when
modifying its regulations in a manner
affecting intrastate aviation in Alaska, to
consider the extent to which Alaska is
not served by transportation modes
other than aviation, and to establish
appropriate regulatory distinctions. In
the NPRM, we requested comments on
whether the proposed rule should apply
differently to intrastate operations in
Alaska. We did not receive any
comments, and we have determined,
based on the administrative record of
this rulemaking, that there is no need to
make any regulatory distinctions
applicable to intrastate aviation in
Alaska.
Environmental Analysis
FAA Order 1050.1E identifies FAA
actions that are categorically excluded
from preparation of an environmental
assessment or environmental impact
statement under the National
Environmental Policy Act in the
absence of extraordinary circumstances.
The FAA has determined this
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Federal Register / Vol. 74, No. 199 / Friday, October 16, 2009 / Rules and Regulations
rulemaking action qualifies for the
categorical exclusion identified in
paragraph 308(b) and involves no
extraordinary circumstances.
14 CFR Part 21
Regulations that Significantly Affect
Energy Supply, Distribution, or Use
The FAA has analyzed this NPRM
under Executive Order 13211, Actions
Concerning Regulations that
Significantly Affect Energy Supply,
Distribution, or Use (May 18, 2001). We
have determined that it is not a
‘‘significant energy action’’ under the
executive order because while it is a
‘‘significant regulatory action,’’ it is not
likely to have a significant adverse effect
on the supply, distribution, or use of
energy.
14 CFR Part 43
jlentini on DSKJ8SOYB1PROD with RULES2
Availability of Rulemaking Documents
You can get an electronic copy of
rulemaking documents using the
Internet by—
1. Searching the Federal eRulemaking
Portal (https://www.regulations.gov);
2. Visiting the FAA’s Regulations and
Policies Web page at https://
www.faa.gov/regulations_policies/; or
3. Accessing the Government Printing
Office’s Web page at https://
www.gpoaccess.gov/fr/.
You can also get a copy by sending a
request to the Federal Aviation
Administration, Office of Rulemaking,
ARM–1, 800 Independence Avenue,
SW., Washington, DC 20591, or by
calling (202) 267–9680. Make sure to
identify the amendment number or
docket number of this rulemaking.
You may access all documents the
FAA considered in developing this final
rule, including economic analyses and
technical reports, from the Internet
through the Federal eRulemaking Portal
referenced in paragraph (1).
§ 21.1
Aircraft, Exports, Signs and symbols.
The Amendment
In consideration of the foregoing, the
Federal Aviation Administration
amends Chapter I of Title 14, Code of
Federal Regulations parts 1, 21, 43, and
45 as follows:
■
PART 1—DEFINITIONS AND
ABBREVIATIONS
1. The authority citation for part 1
continues to read as follows:
■
Authority: 49 U.S.C. 106(g), 40113, 44701.
2. Amend § 1.1 by revising the
definition of ‘‘Approved’’ to read as
follows:
■
§ 1.1
General definitions.
*
*
*
*
*
Approved, unless used with reference
to another person, means approved by
the FAA or any person to whom the
FAA has delegated its authority in the
matter concerned, or approved under
the provisions of a bilateral agreement
between the United States and a foreign
country or jurisdiction.
*
*
*
*
*
■ 3. Amend § 1.2 by adding the
abbreviations PMA and TSO in
alphabetical order to read as follows:
§ 1.2
Abbreviations and symbols.
*
*
*
*
*
PMA means parts manufacturer
approval.
*
*
*
*
*
TSO means technical standard order.
*
*
*
*
*
PART 21—CERTIFICATION
PROCEDURES FOR PRODUCTS,
ARTICLES, AND PARTS
4. The authority citation for part 21
continues to read as follows:
■
Authority: 42 U.S.C. 7572; 49 U.S.C.
106(g), 40105, 40113, 44701–44702, 44704,
44707, 44709, 44711, 44713, 44715, 45303.
PART 21 [AMENDED]
5. Amend part 21 by:
a. Removing the word
‘‘Administrator’’ and adding in its place
the word ‘‘FAA’’ wherever it appears;
■
■
List of Subjects
14 CFR Part 1
Air transportation.
18:01 Oct 15, 2009
14 CFR Part 45
Aircraft, Aviation safety, Exports,
Imports, Reporting and recordkeeping
requirements.
Small Business Regulatory Enforcement
Fairness Act
The Small Business Regulatory
Enforcement Fairness Act (SBREFA) of
1996 requires FAA to comply with
small entity requests for information or
advice about compliance with statutes
and regulations within its jurisdiction. If
you are a small entity and you have a
question regarding this document, you
may contact your local FAA official, or
the person listed under the FOR FURTHER
INFORMATION CONTACT heading at the
beginning of the preamble. You can find
out more about SBREFA on the Internet
at https://www.faa.gov/
regulations_policies/rulemaking/
sbre_act/.
VerDate Nov<24>2008
Aircraft, Aviation safety, Reporting
and recordkeeping requirements.
b. Removing the word ‘‘shall’’ and
adding in its place the word ‘‘must’’
wherever it appears; and
■ c. Removing the phrase ‘‘type
certificate only’’ and adding in its place
the phrase ‘‘type certificate’’ wherever it
appears.
■ 6. Revise § 21.1 to read as follows:
■
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Applicability and definitions.
(a) This part prescribes—
(1) Procedural requirements for
issuing and changing—
(i) Design approvals;
(ii) Production approvals;
(iii) Airworthiness certificates; and
(iv) Airworthiness approvals;
(2) Rules governing applicants for,
and holders of, any approval or
certificate specified in paragraph (a)(1)
of this section; and
(3) Procedural requirements for the
approval of articles.
(b) For the purposes of this part—
(1) Airworthiness approval means a
document issued by the FAA for an
aircraft, aircraft engine, propeller, or
article which certifies that the aircraft,
aircraft engine, propeller, or article
conforms to its approved design and is
in a condition for safe operation;
(2) Article means a material, part,
component, process, or appliance;
(3) Commercial part means an article
that is listed on an FAA-approved
Commercial Parts List included in a
design approval holder’s Instructions for
Continued Airworthiness required by
§ 21.50;
(4) Design approval means a type
certificate (including amended and
supplemental type certificates) or the
approved design under a PMA, TSO
authorization, letter of TSO design
approval, or other approved design;
(5) Product means an aircraft, aircraft
engine, or propeller;
(6) Production approval means a
document issued by the FAA to a
person that allows the production of a
product or article in accordance with its
approved design and approved quality
system, and can take the form of a
production certificate, a PMA, or a TSO
authorization;
(7) State of Design means the country
or jurisdiction having regulatory
authority over the organization
responsible for the design and
continued airworthiness of a civil
aeronautical product or article;
(8) State of Manufacture means the
country or jurisdiction having
regulatory authority over the
organization responsible for the
production and airworthiness of a civil
aeronautical product or article.
■ 7. Amend § 21.2 by revising
paragraphs (a) introductory text, (a)(1),
(a)(2), and (b) to read as follows:
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§ 21.2 Falsification of applications,
reports, or records.
(a) A person may not make or cause
to be made—
(1) Any fraudulent, intentionally
false, or misleading statement on any
application for a certificate or approval
under this part;
(2) Any fraudulent, intentionally
false, or misleading statement in any
record or report that is kept, made, or
used to show compliance with any
requirement of this part;
*
*
*
*
*
(b) The commission by any person of
an act prohibited under paragraph (a) of
this section is a basis for—
(1) Denying issuance of any certificate
or approval under this part; and
(2) Suspending or revoking any
certificate or approval issued under this
part and held by that person.
■ 8. Amend § 21.3 by revising
paragraphs (a), (b), (d)(1), (d)(2), (e)(3),
and (f) to read as follows:
jlentini on DSKJ8SOYB1PROD with RULES2
§ 21.3 Reporting of failures, malfunctions,
and defects.
(a) The holder of a type certificate
(including amended or supplemental
type certificates), a PMA, or a TSO
authorization, or the licensee of a type
certificate must report any failure,
malfunction, or defect in any product or
article manufactured by it that it
determines has resulted in any of the
occurrences listed in paragraph (c) of
this section.
(b) The holder of a type certificate
(including amended or supplemental
type certificates), a PMA, or a TSO
authorization, or the licensee of a type
certificate must report any defect in any
product or article manufactured by it
that has left its quality system and that
it determines could result in any of the
occurrences listed in paragraph (c) of
this section.
*
*
*
*
*
(d) * * *
(1) Failures, malfunctions, or defects
that the holder of a type certificate
(including amended or supplemental
type certificates), PMA, TSO
authorization, or the licensee of a type
certificate determines—
(i) Were caused by improper
maintenance or use;
(ii) Were reported to the FAA by
another person under this chapter; or
(iii) Were reported under the accident
reporting provisions of 49 CFR part 830
of the regulations of the National
Transportation Safety Board.
(2) Failures, malfunctions, or defects
in products or articles—
(i) Manufactured by a foreign
manufacturer under a U.S. type
VerDate Nov<24>2008
18:01 Oct 15, 2009
Jkt 220001
certificate issued under § 21.29 or under
an approval issued under § 21.621; or
(ii) Exported to the United States
under § 21.502.
(e) * * *
(3) Must include as much of the
following information as is available
and applicable:
(i) The applicable product and article
identification information required by
part 45 of this chapter;
(ii) Identification of the system
involved; and
(iii) Nature of the failure, malfunction,
or defect.
(f) If an accident investigation or
service difficulty report shows that a
product or article manufactured under
this part is unsafe because of a
manufacturing or design data defect, the
holder of the production approval for
that product or article must, upon
request of the FAA, report to the FAA
the results of its investigation and any
action taken or proposed by the holder
of that production approval to correct
that defect. If action is required to
correct the defect in an existing product
or article, the holder of that production
approval must send the data necessary
for issuing an appropriate airworthiness
directive to the appropriate aircraft
certification office.
■ 9. Amend § 21.5 by revising paragraph
(a) to read as follows:
§ 21.5 Airplane or Rotorcraft Flight
Manual.
(a) With each airplane or rotorcraft
not type certificated with an Airplane or
Rotorcraft Flight Manual and having no
flight time before March 1, 1979, the
holder of a type certificate (including
amended or supplemental type
certificates) or the licensee of a type
certificate must make available to the
owner at the time of delivery of the
aircraft a current approved Airplane or
Rotorcraft Flight Manual.
*
*
*
*
*
■ 10. Amend subpart A by adding § 21.8
to read as follows:
§ 21.8
Approval of articles.
If an article is required to be approved
under this chapter, it may be
approved—
(a) Under a PMA;
(b) Under a TSO;
(c) In conjunction with type
certification procedures for a product; or
(d) In any other manner approved by
the FAA.
■ 11. Amend subpart A by adding § 21.9
to read as follows:
§ 21.9 Replacement and modification
articles.
(a) If a person knows, or should know,
that a replacement or modification
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53385
article is reasonably likely to be
installed on a type-certificated product,
the person may not produce that article
unless it is—
(1) Produced under a type certificate;
(2) Produced under an FAA
production approval;
(3) A standard part (such as a nut or
bolt) manufactured in compliance with
a government or established industry
specification;
(4) A commercial part as defined in
§ 21.1 of this part;
(5) Produced by an owner or operator
for maintaining or altering that owner or
operator’s product; or
(6) Fabricated by an appropriately
rated certificate holder with a quality
system, and consumed in the repair or
alteration of a product or article in
accordance with part 43 of this chapter.
(b) Except as provided in paragraphs
(a)(1) through (a)(4) of this section, a
person who produces a replacement or
modification article for sale may not
represent that part as suitable for
installation on a type-certificated
product.
(c) Except as provided in paragraphs
(a)(1) through (a)(4) of this section, a
person may not sell or represent an
article as suitable for installation on an
aircraft type-certificated under
§§ 21.25(a)(2) or 21.27 unless that
article—
(1) Was declared surplus by the U.S.
Armed Forces, and
(2) Was intended for use on that
aircraft model by the U.S. Armed
Forces.
§ 21.15
[Amended]
12. Amend § 21.15 by removing the
words ‘‘Aircraft Certification Office’’ in
paragraph (a) and adding, in their place,
the words ‘‘aircraft certification office’’.
■ 13. Amend subpart B by adding
§ 21.20 to read as follows:
■
§ 21.20 Compliance with applicable
requirements.
The applicant for a type certificate,
including an amended or supplemental
type certificate, must—
(a) Show compliance with all
applicable requirements and must
provide the FAA the means by which
such compliance has been shown; and
(b) Provide a statement certifying that
the applicant has complied with the
applicable requirements.
§ 21.21
[Amended]
14. Amend § 21.21 by removing the
words ‘‘the Federal Aviation
Regulations’’ and add in their place the
words ‘‘this subchapter’’ wherever they
appear.
■
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§ 21.27
Federal Register / Vol. 74, No. 199 / Friday, October 16, 2009 / Rules and Regulations
[Amended]
15. Amend § 21.27 as follows:
a. Remove the words ‘‘the Federal
Aviation Regulations’’ in paragraph (c)
and add, in their place, the words ‘‘this
subchapter’’; and
■ b. Remove the word ‘‘FAR’’ from each
place it appears in the table in
paragraph (f) and add in its place the
words ‘‘14 CFR’’.
■ 16. Revise § 21.29 to read as follows:
■
■
jlentini on DSKJ8SOYB1PROD with RULES2
(a) The FAA may issue a type
certificate for a product that is
manufactured in a foreign country or
jurisdiction with which the United
States has an agreement for the
acceptance of these products for export
and import and that is to be imported
into the United States if—
(1) The applicable State of Design
certifies that the product has been
examined, tested, and found to meet—
(i) The applicable aircraft noise, fuel
venting, and exhaust emissions
requirements of this subchapter as
designated in § 21.17, or the applicable
aircraft noise, fuel venting, and exhaust
emissions requirements of the State of
Design, and any other requirements the
FAA may prescribe to provide noise,
fuel venting, and exhaust emission
levels no greater than those provided by
the applicable aircraft noise, fuel
venting, and exhaust emission
requirements of this subchapter as
designated in § 21.17; and
(ii) The applicable airworthiness
requirements of this subchapter as
designated in § 21.17, or the applicable
airworthiness requirements of the State
of Design and any other requirements
the FAA may prescribe to provide a
level of safety equivalent to that
provided by the applicable
airworthiness requirements of this
subchapter as designated in § 21.17;
(2) The applicant has provided
technical data to show the product
meets the requirements of paragraph
(a)(1) of this section; and
(3) The manuals, placards, listings,
and instrument markings required by
the applicable airworthiness (and noise,
where applicable) requirements are
presented in the English language.
(b) A product type certificated under
this section is considered to be type
certificated under the noise standards of
part 36 of this subchapter and the fuel
venting and exhaust emission standards
of part 34 of this subchapter.
Compliance with parts 36 and 34 of this
subchapter is certified under paragraph
(a)(1)(i) of this section, and the
applicable airworthiness standards of
18:01 Oct 15, 2009
Jkt 220001
§ 21.33
[Amended]
17. Amend § 21.33(a) introductory
text by removing the words ‘‘the Federal
Aviation Regulations’’ and adding, in
their place, the words ‘‘this
subchapter’’.
■
§ 21.45
§ 21.29 Issue of type certificate: import
products.
VerDate Nov<24>2008
this subchapter, or an equivalent level
of safety, with which compliance is
certified under paragraph (a)(1)(ii) of
this section.
[Amended]
18. Amend § 21.45 as follows:
a. Remove the words ‘‘or certified’’
from paragraph (b) and add in their
place the words ‘‘on certificated’’; and
■ b. Remove the reference ‘‘§§ 21.133
through 21.163’’ from paragraph (c) and
add in its place the words ‘‘subpart G of
this part’’.
■ 19. Revise § 21.47 to read as follows:
■
■
§ 21.47
Transferability.
(a) A holder of a type certificate may
transfer it or make it available to other
persons by licensing agreements.
(b) For a type certificate transfer in
which the State of Design will remain
the same, each transferor must, before
such a transfer, notify in writing the
appropriate aircraft certification office.
This notification must include the
applicable type certificate number, the
name and address of the transferee, and
the anticipated date of the transfer.
(c) For a type certificate transfer in
which the State of Design is changing,
a type certificate may only be
transferred to or from a person subject
to the authority of another State of
Design if the United States has an
agreement with that State of Design for
the acceptance of the affected product
for export and import. Each transferor
must notify the appropriate aircraft
certification office before such a transfer
in a form and manner acceptable to the
FAA. This notification must include the
applicable type certificate number; the
name, address, and country of residence
of the transferee; and the anticipated
date of the transfer.
(d) Before executing or terminating a
licensing agreement that makes a type
certificate available to another person,
the type certificate holder must notify in
writing the appropriate aircraft
certification office. This notification
must include the type certificate
number addressed by the licensing
agreement, the name and address of the
licensee, the extent of authority granted
the licensee, and the anticipated date of
the agreement.
■ 20. Amend § 21.50 by revising
paragraph (b) and adding paragraph (c)
to read as follows:
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§ 21.50 Instructions for continued
airworthiness and manufacturer’s
maintenance manuals having airworthiness
limitations sections.
*
*
*
*
*
(b) The holder of a design approval,
including either the type certificate or
supplemental type certificate for an
aircraft, aircraft engine, or propeller for
which application was made after
January 28, 1981, must furnish at least
one set of complete Instructions for
Continued Airworthiness to the owner
of each type aircraft, aircraft engine, or
propeller upon its delivery, or upon
issuance of the first standard
airworthiness certificate for the affected
aircraft, whichever occurs later. The
Instructions must be prepared in
accordance with §§ 23.1529, 25.1529,
25.1729, 27.1529, 29.1529, 31.82, 33.4,
35.4, or part 26 of this subchapter, or as
specified in the applicable
airworthiness criteria for special classes
of aircraft defined in § 21.17(b), as
applicable. If the holder of a design
approval chooses to designate parts as
commercial, it must include in the
Instructions for Continued
Airworthiness a list of commercial parts
submitted in accordance with the
provisions of paragraph (c) of this
section. Thereafter, the holder of a
design approval must make those
instructions available to any other
person required by this chapter to
comply with any of the terms of those
instructions. In addition, changes to the
Instructions for Continued
Airworthiness shall be made available
to any person required by this chapter
to comply with any of those
instructions.
(c) To designate commercial parts, the
holder of a design approval, in a manner
acceptable to the FAA, must submit:
(1) A Commercial Parts List;
(2) Data for each part on the List
showing that:
(i) The failure of the commercial part,
as installed in the product, would not
degrade the level of safety of the
product; and
(ii) The part is produced only under
the commercial part manufacturer’s
specification and marked only with the
commercial part manufacturer’s
markings; and
(3) Any other data necessary for the
FAA to approve the List.
21. Revise § 21.53(a) to read as
follows:
■
§ 21.53
Statement of conformity.
(a) Each applicant must provide, in a
form and manner acceptable to the FAA,
a statement that each aircraft engine or
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propeller presented for type certification
conforms to its type design.
*
*
*
*
*
§ 21.73
[Amended]
22. Amend § 21.73(b) by removing the
words ‘‘Any manufacturer of aircraft
manufactured in a foreign country with
which the United States has an
agreement’’ and adding in their place
the words ‘‘Any manufacturer of aircraft
in a State of Manufacture subject to the
provisions of an agreement with the
United States’’.
■ 23. Revise § 21.75 to read as follows:
■
§ 21.75
Application.
Each applicant for a provisional type
certificate, for an amendment thereto, or
for a provisional amendment to a type
certificate must apply to the appropriate
aircraft certification office and provide
the information required by this
subpart.
■ 24. Revise § 21.97(a) to read as
follows:
§ 21.97 Approval of major changes in type
design.
(a) An applicant for approval of a
major change in type design must—
(1) Provide substantiating data and
necessary descriptive data for inclusion
in the type design;
(2) Show that the changed product
complies with the applicable
requirements of this subchapter, and
provide the FAA the means by which
such compliance has been shown; and
(3) Provide a statement certifying that
the applicant has complied with the
applicable requirements.
*
*
*
*
*
■ 25. Revise § 21.113 to read as follows:
jlentini on DSKJ8SOYB1PROD with RULES2
§ 21.113 Requirement for supplemental
type certificate.
(a) If a person holds the TC for a
product and alters that product by
introducing a major change in type
design that does not require an
application for a new TC under § 21.19,
that person must either apply to the
appropriate aircraft certification office
for an STC or apply to amend the
original type certificate under subpart D
of this part.
(b) If a person does not hold the TC
for a product and alters that product by
introducing a major change in type
design that does not require an
application for a new TC under § 21.19,
that person must apply to the
appropriate aircraft certification office
for an STC.
(c) The application for an STC must
be made in the form and manner
prescribed by the FAA.
VerDate Nov<24>2008
18:01 Oct 15, 2009
Jkt 220001
§ 21.117
[Amended]
26. Amend § 21.117 by removing the
words ‘‘if he’’ from paragraph (a) and
adding in their place the words ‘‘if the
FAA finds that the applicant’’.
■ 27. Revise § 21.119(c) to read as
follows:
■
§ 21.119
Privileges.
*
*
*
*
*
(c) Obtain a production certificate in
accordance with the requirements of
subpart G of this part for the change in
the type design approved by the
supplemental type certificate.
■ 28. Amend subpart F by adding
§ 21.122 to read as follows:
§ 21.122 Location of or change to
manufacturing facilities.
(a) An applicant may obtain a
production certificate for manufacturing
facilities located outside of the United
States if the FAA finds no undue burden
in administering the applicable
requirements of Title 49 U.S.C. and this
subchapter.
(b) The type certificate holder must
obtain FAA approval before making any
changes to the location of any of its
manufacturing facilities.
(c) The type certificate holder must
immediately notify the FAA, in writing,
of any change to the manufacturing
facilities that may affect the inspection,
conformity, or airworthiness of its
product or article.
■ 29. Revise § 21.123 to read as follows:
§ 21.123
Production under type certificate.
Each manufacturer of a product being
manufactured under a type certificate
must—
(a) Maintain at the place of
manufacture all information and data
specified in §§ 21.31 and 21.41;
(b) Make each product and article
thereof available for inspection by the
FAA;
(c) Maintain records of the completion
of all inspections and tests required by
§§ 21.127, 21.128, and 21.129 for at least
5 years for the products and articles
thereof manufactured under the
approval and at least 10 years for critical
components identified under § 45.15(c)
of this chapter;
(d) Allow the FAA to make any
inspection or test, including any
inspection or test at a supplier facility,
necessary to determine compliance with
this subchapter;
(e) Mark the product in accordance
with part 45 of this chapter, including
any critical parts;
(f) Identify any portion of that product
(e.g., sub-assemblies, component parts,
or replacement articles) that leave the
manufacturer’s facility as FAA approved
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53387
with the manufacturer’s part number
and name, trademark, symbol, or other
FAA-approved manufacturer’s
identification; and
(g) Except as otherwise authorized by
the FAA, obtain a production certificate
for that product in accordance with
subpart G of this part within 6 months
after the date of issuance of the type
certificate.
§ 21.125
■
■
[Removed and Reserved]
30. Remove and reserve § 21.125.
31. Revise § 21.130 to read as follows:
§ 21.130
Statement of Conformity.
Each holder or licensee of a type
certificate who manufactures a product
under this subpart must provide, in a
form and manner acceptable to the FAA,
a statement that the product for which
the type certificate has been issued
conforms to its type certificate and is in
a condition for safe operation.
■ 32. Revise subpart G to read as
follows:
Subpart G—Production Certificates
Sec.
21.131 Applicability.
21.132 Eligibility.
21.133 Application.
21.135 Organization.
21.137 Quality system.
21.138 Quality manual.
21.139 Location of or change to
manufacturing facilities.
21.140 Inspections and tests.
21.141 Issuance.
21.142 Production limitation record.
21.143 Duration.
21.144 Transferability.
21.145 Privileges.
21.146 Responsibility of holder.
21.147 Amendment of production
certificates.
21.150 Changes in quality system.
Subpart G—Production Certificates
§ 21.131
Applicability.
This subpart prescribes—
(a) Procedural requirements for
issuing production certificates; and
(b) Rules governing holders of those
certificates.
§ 21.132
Eligibility.
Any person may apply for a
production certificate if that person
holds, for the product concerned—
(a) A current type certificate,
(b) A supplemental type certificate, or
(c) Rights to the benefits of that type
certificate or supplemental type
certificate under a licensing agreement.
§ 21.133
Application.
Each applicant must apply for a
production certificate in a form and
manner prescribed by the FAA.
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§ 21.135
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Organization.
Each applicant for or holder of a
production certificate must provide the
FAA with a document describing how
its organization will ensure compliance
with the provisions of this subpart. At
a minimum, the document must
describe assigned responsibilities and
delegated authority, and the functional
relationship of those responsible for
quality to management and other
organizational components.
jlentini on DSKJ8SOYB1PROD with RULES2
§ 21.137
Quality system.
Each applicant for or holder of a
production certificate must establish
and describe in writing a quality system
that ensures that each product and
article conforms to its approved design
and is in a condition for safe operation.
This quality system must include:
(a) Design data control. Procedures for
controlling design data and subsequent
changes to ensure that only current,
correct, and approved data is used.
(b) Document control. Procedures for
controlling quality system documents
and data and subsequent changes to
ensure that only current, correct, and
approved documents and data are used.
(c) Supplier control. Procedures that—
(1) Ensure that each supplierfurnished product or article conforms to
its approved design; and
(2) Require each supplier to report to
the production approval holder if a
product or article has been released
from that supplier and subsequently
found not to conform to the applicable
design data.
(d) Manufacturing process control.
Procedures for controlling
manufacturing processes to ensure that
each product and article conforms to its
approved design.
(e) Inspecting and testing. Procedures
for inspections and tests used to ensure
that each product and article conforms
to its approved design. These
procedures must include the following,
as applicable:
(1) A flight test of each aircraft
produced unless that aircraft will be
exported as an unassembled aircraft.
(2) A functional test of each aircraft
engine and each propeller produced.
(f) Inspection, measuring, and test
equipment control. Procedures to ensure
calibration and control of all inspection,
measuring, and test equipment used in
determining conformity of each product
and article to its approved design. Each
calibration standard must be traceable to
a standard acceptable to the FAA.
(g) Inspection and test status.
Procedures for documenting the
inspection and test status of products
and articles supplied or manufactured
to the approved design.
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18:01 Oct 15, 2009
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(h) Nonconforming product and
article control. (1) Procedures to ensure
that only products or articles that
conform to their approved design are
installed on a type-certificated product.
These procedures must provide for the
identification, documentation,
evaluation, segregation, and disposition
of nonconforming products and articles.
Only authorized individuals may make
disposition determinations.
(2) Procedures to ensure that
discarded articles are rendered
unusable.
(i) Corrective and preventive actions.
Procedures for implementing corrective
and preventive actions to eliminate the
causes of an actual or potential
nonconformity to the approved design
or noncompliance with the approved
quality system.
(j) Handling and storage. Procedures
to prevent damage and deterioration of
each product and article during
handling, storage, preservation, and
packaging.
(k) Control of quality records.
Procedures for identifying, storing,
protecting, retrieving, and retaining
quality records. A production approval
holder must retain these records for at
least 5 years for the products and
articles manufactured under the
approval and at least 10 years for critical
components identified under § 45.15(c)
of this chapter.
(l) Internal audits. Procedures for
planning, conducting, and documenting
internal audits to ensure compliance
with the approved quality system. The
procedures must include reporting
results of internal audits to the manager
responsible for implementing corrective
and preventive actions.
(m) In-service feedback. Procedures
for receiving and processing feedback
on in-service failures, malfunctions, and
defects. These procedures must include
a process for assisting the design
approval holder to—
(1) Address any in-service problem
involving design changes; and
(2) Determine if any changes to the
Instructions for Continued
Airworthiness are necessary.
(n) Quality escapes. Procedures for
identifying, analyzing, and initiating
appropriate corrective action for
products or articles that have been
released from the quality system and
that do not conform to the applicable
design data or quality system
requirements.
§ 21.138
Quality manual.
Each applicant for or holder of a
production certificate must provide a
manual describing its quality system to
the FAA for approval. The manual must
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be in the English language and
retrievable in a form acceptable to the
FAA.
§ 21.139 Location of or change to
manufacturing facilities.
(a) An applicant may obtain a
production certificate for manufacturing
facilities located outside of the United
States if the FAA finds no undue burden
in administering the applicable
requirements of Title 49 U.S.C. and this
subchapter.
(b) The production certificate holder
must obtain FAA approval before
making any changes to the location of
any of its manufacturing facilities.
(c) The production certificate holder
must immediately notify the FAA, in
writing, of any change to the
manufacturing facilities that may affect
the inspection, conformity, or
airworthiness of its product or article.
§ 21.140
Inspections and tests.
Each applicant for or holder of a
production certificate must allow the
FAA to inspect its quality system,
facilities, technical data, and any
manufactured products or articles and
witness any tests, including any
inspections or tests at a supplier facility,
necessary to determine compliance with
this subchapter.
§ 21.141
Issuance.
The FAA issues a production
certificate after finding that the
applicant complies with the
requirements of this subpart.
§ 21.142
Production limitation record.
The FAA issues a production
limitation record as part of a production
certificate. The record lists the type
certificate number and the model of
every product that the production
certificate holder is authorized to
manufacture.
§ 21.143
Duration.
A production certificate is effective
until surrendered, suspended, revoked,
or the FAA otherwise establishes a
termination date.
§ 21.144
Transferability.
The holder of a production certificate
may not transfer the production
certificate.
§ 21.145
Privileges.
(a) The holder of a production
certificate may—
(1) Obtain an aircraft airworthiness
certificate without further showing,
except that the FAA may inspect the
aircraft for conformity with the type
design; or
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(2) In the case of other products,
obtain approval from the FAA for
installation on type-certificated aircraft.
(b) Notwithstanding the provisions of
§ 147.3 of this chapter, the holder of a
production certificate for a primary
category aircraft, or for a normal, utility,
or acrobatic category aircraft of a type
design that is eligible for a special
airworthiness certificate in the primary
category under § 21.184(c), may—
(1) Conduct training for persons in the
performance of a special inspection and
preventive maintenance program
approved as a part of the aircraft’s type
design under § 21.24(b), provided a
person holding a mechanic certificate
with appropriate airframe and
powerplant ratings issued under part 65
of this chapter gives the training; and
(2) Issue a certificate of competency to
persons successfully completing the
approved training program, provided
the certificate specifies the aircraft make
and model to which the certificate
applies.
jlentini on DSKJ8SOYB1PROD with RULES2
§ 21.146
Responsibility of holder.
The holder of a production certificate
must—
(a) Amend the document required by
§ 21.135 as necessary to reflect changes
in the organization and provide these
amendments to the FAA.
(b) Maintain the quality system in
compliance with the data and
procedures approved for the production
certificate;
(c) Ensure that each completed
product or article for which a
production certificate has been issued,
including primary category aircraft
assembled under a production
certificate by another person from a kit
provided by the holder of the
production certificate, presented for
airworthiness certification or approval
conforms to its approved design and is
in a condition for safe operation;
(d) Mark the product or article for
which a certificate or approval has been
issued. Marking must be in accordance
with part 45 of this chapter, including
any critical parts;
(e) Identify any portion of the product
or article (e.g., sub-assemblies,
component parts, or replacement
articles) that leave the manufacturer’s
facility as FAA approved with the
manufacturer’s part number and name,
trademark, symbol, or other FAA
approved manufacturer’s identification;
(f) Have access to type design data
necessary to determine conformity and
airworthiness for each product and
article produced under the production
certificate;
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(g) Retain its production certificate
and make it available to the FAA upon
request; and
(h) Make available to the FAA
information regarding all delegation of
authority to suppliers.
§ 21.147 Amendment of production
certificates.
The holder of a production certificate
must apply for an amendment to a
production certificate in a form and
manner prescribed by the FAA. The
applicant for an amendment to a
production certificate to add a type
certificate or model, or both, must
comply with the applicable
requirements of §§ 21.137, 21.138, and
21.150.
§ 21.150
Changes in quality system.
After the issuance of a production
certificate—
(a) Each change to the quality system
is subject to review by the FAA; and
(b) The holder of a production
certificate must immediately notify the
FAA, in writing, of any change that may
affect the inspection, conformity, or
airworthiness of its product or article.
■ 33. Amend § 21.183 by revising
paragraphs (c), (d)(1), (d)(2) introductory
text, and (d)(3) to read as follows:
§ 21.183 Issue of standard airworthiness
certificates for normal, utility, acrobatic,
commuter, and transport category aircraft;
manned free balloons; and special classes
of aircraft.
*
*
*
*
*
(c) Import aircraft. An applicant for a
standard airworthiness certificate for an
import aircraft is entitled to that
certificate if—
(1) The aircraft is type certificated in
accordance with § 21.21 or § 21.29 and
produced under the authority of another
State of Manufacture;
(2) The State of Manufacture certifies,
in accordance with the export
provisions of an agreement with the
United States for import of that aircraft,
that the aircraft conforms to the type
design and is in condition for safe
operation; and
(3) The FAA finds that the aircraft
conforms to the type design and is in
condition for safe operation.
(d) * * *
(1) The applicant presents evidence to
the FAA that the aircraft conforms to a
type design approved under a type
certificate or a supplemental type
certificate and to applicable
Airworthiness Directives;
(2) The aircraft (except an
experimentally certificated aircraft that
previously had been issued a different
airworthiness certificate under this
section) has been inspected in
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accordance with the performance rules
for 100-hour inspections set forth in
§ 43.15 of this chapter, or an equivalent
performance standard acceptable to the
FAA, and found airworthy by—
*
*
*
*
*
(3) The FAA finds after inspection,
that the aircraft conforms to the type
design, and is in condition for safe
operation.
*
*
*
*
*
■ 34. Revise § 21.185(c) to read as
follows:
§ 21.185 Issue of airworthiness certificates
for restricted category aircraft.
*
*
*
*
*
(c) Import aircraft. An applicant for
the original issue of a special
airworthiness certificate for a restricted
category import aircraft is entitled to
that certificate if—
(1) The aircraft is type-certificated in
accordance with § 21.25 or § 21.29 and
produced under the authority of another
State of Manufacture;
(2) The State of Manufacture certifies,
in accordance with the export
provisions of an agreement with the
United States for import of that aircraft
that the aircraft conforms to the type
design and is in condition for safe
operation; and
(3) The FAA finds that the aircraft
conforms to the type design and is in
condition for safe operation.
*
*
*
*
*
■ 35. Revise § 21.195(d)(2) to read as
follows:
§ 21.195 Experimental certificates: Aircraft
to be used for market surveys, sales
demonstrations, and customer crew
training.
*
*
*
*
*
(d) * * *
(2) The applicant shows that the
aircraft has been flown for at least 50
hours, or for at least 5 hours if it is a
type certificated aircraft which has been
modified. The FAA may reduce these
operational requirements if the
applicant provides adequate
justification.
■ 36. Revise § 21.197(c) to read as
follows:
§ 21.197
Special flight permits.
*
*
*
*
*
(c) Upon application, as prescribed in
§§ 91.1017 or 119.51 of this chapter, a
special flight permit with a continuing
authorization may be issued for aircraft
that may not meet applicable
airworthiness requirements, but are
capable of safe flight for the purpose of
flying aircraft to a base where
maintenance or alterations are to be
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performed. The permit issued under this
paragraph is an authorization, including
conditions and limitations for flight,
which is set forth in the certificate
holder’s operations specifications. The
permit issued under this paragraph may
be issued to—
(1) Certificate holders authorized to
conduct operations under part 119 of
this chapter, that have an approved
program for continuing flight
authorization; or
(2) Management specification holders
authorized to conduct operations under
part 91, subpart K of this chapter for
those aircraft they operate and maintain
under a continuous airworthiness
maintenance program prescribed by
§ 91.1411 of this chapter.
§ 21.223
[Amended]
37. Amend § 21.223 by removing the
word ‘‘control’’ from paragraph (c).
■
§ 21.225
[Amended]
38. Amend § 21.225 by removing the
word ‘‘control’’ from paragraph (b).
■
§ 21.231
[Amended]
39. Amend § 21.231(a)(6) by removing
the words ‘‘paragraph (a)(4)’’ and adding
in their place the words ‘‘paragraph
(a)(5)’’.
■
§ 21.251
[Amended]
40. Amend § 21.251(b)(4)(iii) and
(b)(4)(iv) as follows:
a. Remove the words ‘‘(FAA Form
8130–3)’’ in both paragraphs; and
b. Remove the words ‘‘Airworthiness
approval tags’’ and add in their place
the words ‘‘Airworthiness approvals’’ in
both paragraphs.
■
§ 21.253
[Amended]
41. Amend § 21.253 by removing the
words ‘‘(FAA Form 312)’’ from
paragraph (a)(1).
■ 42. Revise § 21.267(d) to read as
follows:
■
§ 21.267
Production certificates.
*
*
*
*
*
(d) After placing the manufacturing
and quality system data required by
§ 21.137 with the data required by
§ 21.293(a)(1)(ii), a statement certifying
that this has been done.
§ 21.271
[Amended]
43. Amend § 21.271(a) by removing
the words ‘‘(FAA Form 8130–3)’’.
■ 44. Revise § 21.293(a)(2) introductory
text to read as follows:
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■
§ 21.293
Current records.
(a) * * *
(2) For 5 years—
*
*
*
*
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*
18:01 Oct 15, 2009
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45. Revise subpart K to read as
follows:
■
Subpart K—Parts Manufacturer Approvals
Sec.
21.301 Applicability.
21.303 Application.
21.305 Organization.
21.307 Quality system.
21.308 Quality manual.
21.309 Location of or change to
manufacturing facilities.
21.310 Inspections and tests.
21.311 Issuance.
21.313 Duration.
21.314 Transferability.
21.316 Responsibility of holder.
21.319 Design changes.
21.320 Changes in quality system.
Subpart K—Parts Manufacturer
Approvals
§ 21.301
Applicability.
This subpart prescribes—
(a) Procedural requirements for
issuing PMAs; and
(b) Rules governing holders of PMAs.
§ 21.303
Application.
(a) The applicant for a PMA must
apply in a form and manner prescribed
by the FAA, and include the following:
(1) The identity of the product on
which the article is to be installed.
(2) The name and address of the
manufacturing facilities at which these
articles are to be manufactured.
(3) The design of the article, which
consists of—
(i) Drawings and specifications
necessary to show the configuration of
the article; and
(ii) Information on dimensions,
materials, and processes necessary to
define the structural strength of the
article.
(4) Test reports and computations
necessary to show that the design of the
article meets the airworthiness
requirements of this subchapter. The
test reports and computations must be
applicable to the product on which the
article is to be installed, unless the
applicant shows that the design of the
article is identical to the design of a
article that is covered under a type
certificate. If the design of the article
was obtained by a licensing agreement,
the applicant must provide evidence of
that agreement.
(5) An applicant for a PMA based on
test reports and computations must
provide a statement certifying that the
applicant has complied with the
airworthiness requirements of this
subchapter.
(b) Each applicant for a PMA must
make all inspections and tests necessary
to determine—
(1) Compliance with the applicable
airworthiness requirements;
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(2) That materials conform to the
specifications in the design;
(3) That the article conforms to its
approved design; and
(4) That the manufacturing processes,
construction, and assembly conform to
those specified in the design.
§ 21.305
Organization.
Each applicant for or holder of a PMA
must provide the FAA with a document
describing how its organization will
ensure compliance with the provisions
of this subpart. At a minimum, the
document must describe assigned
responsibilities and delegated authority,
and the functional relationship of those
responsible for quality to management
and other organizational components.
§ 21.307
Quality system.
Each applicant for or holder of a PMA
must establish a quality system that
meets the requirements of § 21.137.
§ 21.308
Quality manual.
Each applicant for or holder of a PMA
must provide a manual describing its
quality system to the FAA for approval.
The manual must be in the English
language and retrievable in a form
acceptable to the FAA.
§ 21.309 Location of or change to
manufacturing facilities.
(a) An applicant may obtain a PMA
for manufacturing facilities located
outside of the United States if the FAA
finds no undue burden in administering
the applicable requirements of Title 49
U.S.C. and this subchapter.
(b) The PMA holder must obtain FAA
approval before making any changes to
the location of any of its manufacturing
facilities.
(c) The PMA holder must
immediately notify the FAA, in writing,
of any change to the manufacturing
facilities that may affect the inspection,
conformity, or airworthiness of its PMA
article.
§ 21.310
Inspections and tests.
(a) Each applicant for or holder of a
PMA must allow the FAA to inspect its
quality system, facilities, technical data,
and any manufactured articles and
witness any tests, including any
inspections or tests at a supplier facility,
necessary to determine compliance with
this subchapter.
(b) Unless otherwise authorized by
the FAA, the applicant or holder—
(1) May not present any article to the
FAA for an inspection or test unless
compliance with § 21.303(b)(2) through
(4) has been shown for that article; and
(2) May not make any change to an
article between the time that
compliance with § 21.303(b)(2) through
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(4) is shown for that article and the time
that the article is presented to the FAA
for the inspection or test.
§ 21.311
Issuance.
The FAA issues a PMA after finding
that the applicant complies with the
requirements of this subpart and the
design complies with the requirements
of this chapter applicable to the product
on which the article is to be installed.
§ 21.313
Duration.
A PMA is effective until surrendered,
withdrawn, or the FAA otherwise
terminates it.
§ 21.314
Transferability.
The holder of a PMA may not transfer
the PMA.
§ 21.316
Responsibility of holder.
Each holder of a PMA must—
(a) Amend the document required by
§ 21.305 as necessary to reflect changes
in the organization and provide these
amendments to the FAA;
(b) Maintain the quality system in
compliance with the data and
procedures approved for the PMA;
(c) Ensure that each PMA article
conforms to its approved design and is
in a condition for safe operation;
(d) Mark the PMA article for which an
approval has been issued. Marking must
be in accordance with part 45 of this
chapter, including any critical parts;
(e) Identify any portion of the PMA
article (e.g., sub-assemblies, component
parts, or replacement articles) that leave
the manufacturer’s facility as FAA
approved with the manufacturer’s part
number and name, trademark, symbol,
or other FAA approved manufacturer’s
identification;
(f) Have access to design data
necessary to determine conformity and
airworthiness for each article produced
under the PMA;
(g) Retain each document granting
PMA and make it available to the FAA
upon request; and
(h) Make available to the FAA
information regarding all delegation of
authority to suppliers.
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§ 21.319
Design changes.
(a) Classification of design changes.
(1) A ‘‘minor change’’ to the design of
an article produced under a PMA is one
that has no appreciable effect on the
approval basis.
(2) A ‘‘major change’’ to the design of
an article produced under a PMA is any
change that is not minor.
(b) Approval of design changes. (1)
Minor changes to the basic design of a
PMA may be approved using a method
acceptable to the FAA.
(2) The PMA holder must obtain FAA
approval of any major change before
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including it in the design of an article
produced under a PMA.
§ 21.320
Changes in quality system.
After the issuance of a PMA—
(a) Each change to the quality system
is subject to review by the FAA; and
(b) The holder of the PMA must
immediately notify the FAA, in writing,
of any change that may affect the
inspection, conformity, or airworthiness
of its article.
■ 46. Revise subpart L to read as
follows:
Subpart L—Export Airworthiness Approvals
Sec.
21.321 Applicability.
21.325 Export airworthiness approvals.
21.327 Application.
21.329 Issuance of export certificates of
airworthiness.
21.331 Issuance of export airworthiness
approvals for aircraft engines, propellers,
and articles.
21.335 Responsibilities of exporters.
Subpart L—Export Airworthiness
Approvals
§ 21.321
Applicability.
This subpart prescribes—
(a) Procedural requirements for
issuing export airworthiness approvals;
and
(b) Rules governing the holders of
those approvals.
§ 21.325
Export airworthiness approvals.
(a) An export airworthiness approval
for an aircraft is issued in the form of
an export certificate of airworthiness.
This certificate does not authorize
operation of that aircraft.
(b) The FAA prescribes the form and
manner in which an export
airworthiness approval for an aircraft
engine, propeller, or article is issued.
(c) If the FAA finds no undue burden
in administering the applicable
requirements of Title 49 U.S.C. and this
subchapter, an export airworthiness
approval may be issued for a product or
article located outside of the United
States.
§ 21.327
Application.
Any person may apply for an export
airworthiness approval. Each applicant
must apply in a form and manner
prescribed by the FAA.
§ 21.329 Issuance of export certificates of
airworthiness.
(a) A person may obtain from the FAA
an export certificate of airworthiness for
an aircraft if—
(1) A new or used aircraft
manufactured under subpart F or G of
this part meets the airworthiness
requirements under subpart H of this
part for a—
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53391
(i) Standard airworthiness certificate;
or
(ii) Special airworthiness certificate in
either the ‘‘primary’’ or the ‘‘restricted’’
category; or
(2) A new or used aircraft not
manufactured under subpart F or G of
this part has a valid—
(i) Standard airworthiness certificate;
or
(ii) Special airworthiness certificate in
either the ‘‘primary’’ or the ‘‘restricted’’
category.
(b) An aircraft need not meet a
requirement specified in paragraph (a)
of this section, as applicable, if—
(1) The importing country or
jurisdiction accepts, in a form and
manner acceptable to the FAA, a
deviation from that requirement; and
(2) The export certificate of
airworthiness lists as an exception any
difference between the aircraft to be
exported and its type design.
§ 21.331 Issuance of export airworthiness
approvals for aircraft engines, propellers,
and articles.
(a) A person may obtain from the FAA
an export airworthiness approval to
export a new aircraft engine, propeller,
or article that is manufactured under
this part if it conforms to its approved
design and is in a condition for safe
operation.
(b) A new aircraft engine, propeller, or
article need not meet a requirement of
paragraph (a) of this section if—
(1) The importing country or
jurisdiction accepts, in a form and
manner acceptable to the FAA, a
deviation from that requirement; and
(2) The export airworthiness approval
lists as an exception any difference
between the aircraft engine, propeller,
or article to be exported and its
approved design.
(c) A person may obtain from the FAA
an export airworthiness approval to
export a used aircraft engine, propeller,
or article if it conforms to its approved
design and is in a condition for safe
operation.
(d) A used aircraft engine or propeller
need not meet a requirement of
paragraph (c) of this section if—
(1) The importing country or
jurisdiction accepts, in a form and
manner acceptable to the FAA, a
deviation from that requirement; and
(2) The export airworthiness approval
lists as an exception any difference
between the used aircraft engine or
propeller to be exported and its
approved design.
§ 21.335
Responsibilities of exporters.
Unless otherwise agreed to by the
importing country or jurisdiction, each
exporter must—
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(a) Forward to the importing country
or jurisdiction all documents specified
by that country or jurisdiction;
(b) Preserve and package products and
articles as necessary to protect them
against corrosion and damage during
transit or storage and state the duration
of effectiveness of such preservation and
packaging;
(c) Remove or cause to be removed
any temporary installation incorporated
on an aircraft for the purpose of export
delivery and restore the aircraft to the
approved configuration upon
completion of the delivery flight;
(d) Secure all proper foreign entry
clearances from all the countries or
jurisdictions involved when conducting
sales demonstrations or delivery flights;
and
(e) When title to an aircraft passes or
has passed to a foreign purchaser—
(1) Request cancellation of the U.S.
registration and airworthiness
certificates from the FAA, giving the
date of transfer of title, and the name
and address of the foreign owner;
(2) Return the Registration and
Airworthiness Certificates to the FAA;
and
(3) Provide a statement to the FAA
certifying that the U.S. identification
and registration numbers have been
removed from the aircraft in compliance
with § 45.33.
■ 47. Revise subpart N to read as
follows:
that the individual aircraft engine or
propeller—
(1) Conforms to its U.S. type
certificate and is in condition for safe
operation; and
(2) Has been subjected by the
manufacturer to a final operational
check.
§ 21.502
Acceptance of articles.
An article (including an article
produced under a letter of TSO design
approval) manufactured in a foreign
country or jurisdiction meets the
requirements for acceptance under this
subchapter if—
(a) That country or jurisdiction is
subject to the provisions of an
agreement with the United States for the
acceptance of that article;
(b) That article is marked in
accordance with part 45 of this chapter;
and
(c) An export airworthiness approval
has been issued in accordance with the
provisions of that agreement for that
article for import into the United States.
■ 48. Revise subpart O to read as
follows:
Subpart N—Acceptance of Aircraft
Engines, Propellers, and Articles for
Import
Subpart O—Technical Standard Order
Approvals
Sec.
21.601 Applicability and definitions.
21.603 Application.
21.605 Organization.
21.607 Quality system.
21.608 Quality manual.
21.609 Location of or change to
manufacturing facilities.
21.610 Inspections and tests.
21.611 Issuance.
21.613 Duration.
21.614 Transferability.
21.616 Responsibility of holder.
21.618 Approval for deviation.
21.619 Design changes.
21.620 Changes in quality system.
21.621 Issue of letters of TSO design
approval: import articles.
§ 21.500 Acceptance of aircraft engines
and propellers.
Subpart O—Technical Standard Order
Approvals
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Subpart N—Acceptance of Aircraft Engines,
Propellers, and Articles for Import
Sec.
21.500 Acceptance of aircraft engines and
propellers.
21.502 Acceptance of articles.
An aircraft engine or propeller
manufactured in a foreign country or
jurisdiction meets the requirements for
acceptance under this subchapter if—
(a) That country or jurisdiction is
subject to the provisions of an
agreement with the United States for the
acceptance of that product;
(b) That product is marked in
accordance with part 45 of this chapter;
and
(c) The holder or licensee of a U.S.
type certificate for that product
furnishes with each such aircraft engine
or propeller imported into the United
States, an export airworthiness approval
issued in accordance with the
provisions of that agreement certifying
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§ 21.601
Applicability and definitions.
(a) This subpart prescribes—
(1) Procedural requirements for
issuing TSO authorizations;
(2) Rules governing the holders of
TSO authorizations; and
(3) Procedural requirements for
issuing letters of TSO design approval.
(b) For the purposes of this subpart—
(1) A TSO issued by the FAA is a
minimum performance standard for
specified articles used on civil aircraft;
(2) A TSO authorization is an FAA
design and production approval issued
to the manufacturer of an article that has
been found to meet a specific TSO;
(3) A letter of TSO design approval is
an FAA design approval for an article
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that has been found to meet a specific
TSO in accordance with the procedures
of § 21.621;
(4) An article manufactured under a
TSO authorization, an FAA letter of
acceptance as described in § 21.613(b),
or an article manufactured under a letter
of TSO design approval described in
§ 21.621 is an approved article for the
purpose of meeting the regulations of
this chapter that require the article to be
approved; and
(5) An article manufacturer is the
person who controls the design and
quality of the article produced (or to be
produced, in the case of an application),
including any related parts, processes,
or services procured from an outside
source.
§ 21.603
Application.
(a) An applicant for a TSO
authorization must apply to the
appropriate aircraft certification office
in the form and manner prescribed by
the FAA. The applicant must include
the following documents in the
application:
(1) A statement of conformance
certifying that the applicant has met the
requirements of this subpart and that
the article concerned meets the
applicable TSO that is effective on the
date of application for that article.
(2) One copy of the technical data
required in the applicable TSO.
(b) If the applicant anticipates a series
of minor changes in accordance with
§ 21.619, the applicant may set forth in
its application the basic model number
of the article and the part number of the
components with open brackets after it
to denote that suffix change letters or
numbers (or combinations of them) will
be added from time to time.
(c) If the application is deficient, the
applicant must, when requested by the
FAA, provide any additional
information necessary to show
compliance with this part. If the
applicant fails to provide the additional
information within 30 days after the
FAA’s request, the FAA denies the
application and notifies the applicant.
§ 21.605
Organization.
Each applicant for or holder of a TSO
authorization must provide the FAA
with a document describing how the
applicant’s organization will ensure
compliance with the provisions of this
subpart. At a minimum, the document
must describe assigned responsibilities
and delegated authority, and the
functional relationship of those
responsible for quality to management
and other organizational components.
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§ 21.607
Quality system.
§ 21.614
Transferability.
§ 21.619
Each applicant for or holder of a TSO
authorization must establish a quality
system that meets the requirements of
§ 21.137.
The holder of a TSO authorization or
letter of TSO design approval may not
transfer the TSO authorization or letter
of TSO design approval.
§ 21.608
§ 21.616
Quality manual.
Each applicant for or holder of a TSO
authorization must provide a manual
describing its quality system to the FAA
for approval. The manual must be in the
English language and retrievable in a
form acceptable to the FAA.
§ 21.609 Location of or change to
manufacturing facilities.
(a) An applicant may obtain a TSO
authorization for manufacturing
facilities located outside of the United
States if the FAA finds no undue burden
in administering the applicable
requirements of Title 49 U.S.C. and this
subchapter.
(b) The TSO authorization holder
must obtain FAA approval before
making any changes to the location of
any of its manufacturing facilities.
(c) The TSO authorization holder
must immediately notify the FAA, in
writing, of any change to the
manufacturing facilities that may affect
the inspection, conformity, or
airworthiness of its product or article.
§ 21.610
Inspections and tests.
Each applicant for or holder of a TSO
authorization must allow the FAA to
inspect its quality system, facilities,
technical data, and any manufactured
articles and witness any tests, including
any inspections or tests at a supplier
facility, necessary to determine
compliance with this subchapter.
§ 21.611
Issuance.
If the FAA finds that the applicant
complies with the requirements of this
subchapter, the FAA issues a TSO
authorization to the applicant
(including all TSO deviations granted to
the applicant).
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§ 21.613
Duration.
(a) A TSO authorization or letter of
TSO design approval is effective until
surrendered, withdrawn, or otherwise
terminated by the FAA.
(b) If a TSO is revised or canceled, the
holder of an affected FAA letter of
acceptance of a statement of
conformance, TSO authorization, or
letter of TSO design approval may
continue to manufacture articles that
meet the original TSO without obtaining
a new acceptance, authorization, or
approval but must comply with the
requirements of this chapter.
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Responsibility of holder.
Each holder of a TSO authorization
must—
(a) Amend the document required by
§ 21.605 as necessary to reflect changes
in the organization and provide these
amendments to the FAA.
(b) Maintain a quality system in
compliance with the data and
procedures approved for the TSO
authorization;
(c) Ensure that each manufactured
article conforms to its approved design,
is in a condition for safe operation, and
meets the applicable TSO;
(d) Mark the TSO article for which an
approval has been issued. Marking must
be in accordance with part 45 of this
chapter, including any critical parts;
(e) Identify any portion of the TSO
article (e.g., sub-assemblies, component
parts, or replacement articles) that leave
the manufacturer’s facility as FAA
approved with the manufacturer’s part
number and name, trademark, symbol,
or other FAA approved manufacturer’s
identification;
(f) Have access to design data
necessary to determine conformity and
airworthiness for each article produced
under the TSO authorization. The
manufacturer must retain this data until
it no longer manufactures the article. At
that time, copies of the data must be
sent to the FAA;
(g) Retain its TSO authorization and
make it available to the FAA upon
request; and
(h) Make available to the FAA
information regarding all delegation of
authority to suppliers.
§ 21.618
Approval for deviation.
(a) Each manufacturer who requests
approval to deviate from any
performance standard of a TSO must
show that factors or design features
providing an equivalent level of safety
compensate for the standards from
which a deviation is requested.
(b) The manufacturer must send
requests for approval to deviate,
together with all pertinent data, to the
appropriate aircraft certification office.
If the article is manufactured under the
authority of a foreign country or
jurisdiction, the manufacturer must
send requests for approval to deviate,
together with all pertinent data, through
the civil aviation authority of that
country or jurisdiction to the FAA.
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53393
Design changes.
(a) Minor changes by the
manufacturer holding a TSO
authorization. The manufacturer of an
article under an authorization issued
under this part may make minor design
changes (any change other than a major
change) without further approval by the
FAA. In this case, the changed article
keeps the original model number (part
numbers may be used to identify minor
changes) and the manufacturer must
forward to the appropriate aircraft
certification office, any revised data that
are necessary for compliance with
§ 21.603(b).
(b) Major changes by the
manufacturer holding a TSO
authorization. Any design change by the
manufacturer extensive enough to
require a substantially complete
investigation to determine compliance
with a TSO is a major change. Before
making a major change, the
manufacturer must assign a new type or
model designation to the article and
apply for an authorization under
§ 21.603.
(c) Changes by persons other than the
manufacturer. No design change by any
person (other than the manufacturer
who provided the statement of
conformance for the article) is eligible
for approval under this part unless the
person seeking the approval is a
manufacturer and applies under
§ 21.603(a) for a separate TSO
authorization. Persons other than a
manufacturer may obtain approval for
design changes under part 43 or under
the applicable airworthiness regulations
of this chapter.
§ 21.620
Changes in quality system.
After the issuance of a TSO
authorization—
(a) Each change to the quality system
is subject to review by the FAA; and
(b) The holder of the TSO
authorization must immediately notify
the FAA, in writing, of any change that
may affect the inspection, conformity, or
airworthiness of its article.
§ 21.621 Issuance of letters of TSO design
approval: import articles.
(a) The FAA may issue a letter of TSO
design approval for an article—
(1) Designed and manufactured in a
foreign country or jurisdiction subject to
the export provisions of an agreement
with the United States for the
acceptance of these articles for import;
and
(2) For import into the United States
if—
(i) The State of Design certifies that
the article has been examined, tested,
and found to meet the applicable TSO
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or the applicable performance standards
of the State of Design and any other
performance standards the FAA may
prescribe to provide a level of safety
equivalent to that provided by the TSO;
and
(ii) The manufacturer has provided to
the FAA one copy of the technical data
required in the applicable performance
standard through its State of Design.
(b) The FAA issues the letter of TSO
design approval that lists any deviation
granted under § 21.618.
PART 43—MAINTENANCE,
PREVENTIVE MAINTENANCE,
REBUILDING, AND ALTERATION
55. Revise the heading of subpart B to
read as set forth above.
■ 56. Amend subpart B by adding
§ 45.10 to read as follows:
49. The authority citation for part 43
continues to read as follows:
Authority: 49 U.S.C. 106(g), 40113, 44701,
44703, 44705, 44707, 44711, 44713, 44717,
44725.
[Amended]
50. Amend § 43.2(a)(2) by removing
the reference to ‘‘§ 21.305 of this
chapter’’ and adding in its place ‘‘part
21 of this chapter’’.
■ 51. Revise § 43.3(j)(3) to read as
follows:
■
§ 43.3 Persons authorized to perform
maintenance, preventive maintenance,
rebuilding, and alterations.
*
*
*
*
*
(j) * * *
(3) Perform any inspection required
by part 91 or part 125 of this chapter on
aircraft it manufactured under a type
certificate, or currently manufactures
under a production certificate.
PART 45—IDENTIFICATION AND
REGISTRATION MARKING
52. Revise the authority citation for
part 45 to read as follows:
■
Authority: 49 U.S.C. 106(g), 40103, 40113–
40114, 44101–44105, 44107–44111, 44504,
44701, 44708–44709, 44711–44713, 44725,
45302–45303, 46104, 46304, 46306, 47122.
PART 45—[AMENDED]
53. Amend part 45 by:
a. Removing the word
‘‘Administrator’’ and the words
‘‘Administrator of the FAA’’ and adding
in their place the word ‘‘FAA’’ wherever
they appear; and
■ b. Removing the word ‘‘shall’’ and
adding in its place the word ‘‘must’’
wherever it appears.
■ 54. Amend § 45.1 by revising
paragraphs (a) and (b) and removing
paragraph (c) to read as follows:
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■
■
§ 45.1
*
Applicability.
*
*
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*
*
18:01 Oct 15, 2009
Jkt 220001
Subpart B—Marking of Products and
Articles
■
■
§ 43.2
(a) Marking products and articles
manufactured under—
(1) A type certificate;
(2) A production approval as defined
under part 21 of this chapter; and
(3) The provisions of an agreement
between the United States and another
country or jurisdiction for the
acceptance of products and articles; and
(b) Nationality and registration
marking of U.S. registered aircraft.
§ 45.10
Marking.
No person may mark a product or
article in accordance with this subpart
unless—
(a) That person produced the product
or article —
(1) Under part 21, subpart F, G, K, or
O of this chapter; or
(2) For export to the United States
under the provisions of an agreement
between the United States and another
country or jurisdiction for the
acceptance of products and articles; and
(b) That product or article conforms to
its approved design, and is in a
condition for safe operation; and, for a
TSO article; that TSO article meets the
applicable performance standards.
■ 57. Revise § 45.11 to read as follows:
§ 45.11
Marking of products.
(a) Aircraft. A manufacturer of aircraft
covered under § 21.182 of this chapter
must mark each aircraft by attaching a
fireproof identification plate that—
(1) Includes the information specified
in § 45.13 using an approved method of
fireproof marking;
(2) Must be secured in such a manner
that it will not likely be defaced or
removed during normal service, or lost
or destroyed in an accident; and
(3) Except as provided in paragraphs
(d) through (h) of this section, must be
secured to the aircraft fuselage exterior
so that it is legible to a person on the
ground, and must be either adjacent to
and aft of the rear-most entrance door or
on the fuselage surface near the tail
surfaces.
(b) Aircraft engines. A manufacturer
of an aircraft engine produced under a
type certificate or production certificate
must mark each engine by attaching a
fireproof identification plate. Such
plate—
(1) Must include the information
specified in § 45.13 using an approved
method of fireproof marking;
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Fmt 4701
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(2) Must be affixed to the engine at an
accessible location; and
(3) Must be secured in such a manner
that it will not likely be defaced or
removed during normal service, or lost
or destroyed in an accident.
(c) Propellers and propeller blades
and hubs. Each person who produces a
propeller, propeller blade, or propeller
hub under a type certificate or
production certificate must mark each
product or part using an approved
fireproof method. The marking must—
(1) Be placed on a non-critical surface;
(2) Contain the information specified
in § 45.13;
(3) Not likely be defaced or removed
during normal service; and
(4) Not likely be lost or destroyed in
an accident.
(d) Manned free balloons. A
manufacturer of manned free balloons
must mark each balloon by attaching the
identification plate described in
paragraph (a) of this section. The plate
must be secured to the balloon envelope
and must be located, if practicable,
where it is legible to the operator when
the balloon is inflated. In addition, the
basket and heater assembly must be
permanently and legibly marked with
the manufacturer’s name, part number
(or equivalent), and serial number (or
equivalent).
(e) Aircraft manufactured before
March 7, 1988. The owner or operator
of an aircraft manufactured before
March 7, 1988 must mark the aircraft by
attaching the identification plate
required by paragraph (a) of this section.
The plate must be secured at an
accessible exterior or interior location
near an entrance, if the model
designation and builder’s serial number
are also displayed on the exterior of the
aircraft fuselage. The model designation
and builder’s serial number must be—
(1) Legible to a person on the ground,
(2) Located either adjacent to and aft
of the rear-most entrance door or on the
fuselage near the tail surfaces, and
(3) Displayed in such a manner that
they are not likely to be defaced or
removed during normal service.
(f) For powered parachutes and
weight-shift-control aircraft, the
identification plate required by
paragraph (a) of this section must be
secured to the exterior of the aircraft
fuselage so that it is legible to a person
on the ground.
(g) The identification plate described
in paragraph (a) of this section may be
secured to the aircraft at an accessible
location near an entrance for—
(1) Aircraft produced for—
(i) Operations under part 121 of this
chapter,
(ii) Commuter operations (as defined
in § 119.3 of this chapter), or
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(iii) Export.
(2) Aircraft operating under part 121
of this chapter and under an FAAapproved continuous airworthiness
maintenance program; or
(3) Aircraft operating in commuter air
carrier operations (as defined in § 119.3
of this chapter) under an FAA-approved
continuous airworthiness maintenance
program.
(h) Gliders. Paragraphs (a)(3) and (e)
of this section do not apply to gliders.
§ 45.13
[Amended]
58. Amend § 45.13 by removing the
text ‘‘and (b)’’ from paragraph (a)
introductory text and adding in their
place the text ‘‘through (c)’’ and by
removing the words ‘‘of this part’’ from
paragraph (c).
■
§ 45.14
[Removed]
59. Remove § 45.14.
■
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■
60. Revise § 45.15 to read as follows:
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§ 45.15 Marking requirements for PMA
articles, TSO articles, and Critical parts.
(a) PMA articles. The manufacturer of
a PMA article must permanently and
legibly mark—
(1) Each PMA article, with the PMA
holder’s name, trademark, symbol, or
other FAA approved identification and
part number; and
(2) The letters ‘‘FAA–PMA’’.
(b) TSO articles. The manufacturer of
a TSO article must permanently and
legibly mark —
(1) Each TSO article with the TSO
holder’s name, trademark, symbol, or
other FAA approved identification and
part number; and
(2) Each TSO article, unless otherwise
specified in the applicable TSO, with
the TSO number and letter of
designation, all markings specifically
required by the applicable TSO, and the
serial number or the date of
manufacture of the article or both.
(c) Critical parts. Each person who
manufactures a part for which a
replacement time, inspection interval,
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53395
or related procedure is specified in the
Airworthiness Limitations section of a
manufacturer’s maintenance manual or
Instructions for Continued
Airworthiness must permanently and
legibly mark that part with a serial
number (or equivalent) unique to that
part in addition to the other applicable
requirements of this section.
(d) If the FAA finds a part or article
is too small or otherwise impractical to
mark with any of the information
required by this part, the manufacturer
must attach that information to the part
or its container.
§ 45.16
[Amended]
61. Amend § 45.16 by removing the
last sentence of the section.
■
Issued in Washington, DC, on October 6,
2009.
J. Randolph Babbitt,
Administrator.
[FR Doc. E9–24821 Filed 10–15–09; 8:45 am]
BILLING CODE 4910–13–P
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Agencies
[Federal Register Volume 74, Number 199 (Friday, October 16, 2009)]
[Rules and Regulations]
[Pages 53368-53395]
From the Federal Register Online via the Government Printing Office [www.gpo.gov]
[FR Doc No: E9-24821]
[[Page 53367]]
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Part III
Department of Transportation
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Federal Aviation Administration
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14 CFR Parts 1, 21, 43, et al.
Production and Airworthiness Approvals, Part Marking, and Miscellaneous
Amendments; Final Rule
Federal Register / Vol. 74 , No. 199 / Friday, October 16, 2009 /
Rules and Regulations
[[Page 53368]]
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DEPARTMENT OF TRANSPORTATION
Federal Aviation Administration
14 CFR Parts 1, 21, 43, and 45
[Docket No. FAA-2006-25877; Amendment Nos. 1-64, 21-92, 43-43, and 45-
26]
RIN 2120-AJ44
Production and Airworthiness Approvals, Part Marking, and
Miscellaneous Amendments
AGENCY: Federal Aviation Administration (FAA), DOT.
ACTION: Final rule.
-----------------------------------------------------------------------
SUMMARY: The FAA is amending its certification procedures and
identification requirements for aeronautical products and articles. The
amendments will update and standardize those requirements for
production approval holders (PAHs), revise export airworthiness
approval requirements to facilitate global manufacturing, move all part
marking requirements from part 21 to part 45, and amend the
identification requirements for products and articles. The intent of
these changes is to continue to promote safety by ensuring that
aircraft, and products and articles designed specifically for use in
aircraft, wherever manufactured, meet appropriate minimum standards for
design and construction. As a result of this action, the FAA's
regulations now better reflect the current global aircraft and aircraft
products and articles manufacturing environment.
DATES: This rule is effective April 14, 2010.
FOR FURTHER INFORMATION CONTACT: For technical questions concerning
this rule, contact Barbara Capron and/or Robert Cook, Production
Certification Branch, AIR-220, Federal Aviation Administration, 800
Independence Avenue, SW., Washington, DC 20591; telephone (202) 385-
6360 or (202) 385-6358; e-mail: barbara.capron@faa.gov or
robert.cook@faa.gov. For legal questions concerning this rule, contact
Angela Washington, AGC-210, Office of the Chief Counsel, Federal
Aviation Administration, 800 Independence Avenue, SW., Washington, DC
20591; telephone (202) 267-7556; e-mail: angela.washington@faa.gov.
SUPPLEMENTARY INFORMATION:
Authority for this Rulemaking
Under the laws of the United States, the Department of
Transportation has the responsibility to develop transportation
policies and programs that contribute to providing fast, safe,
efficient, and convenient transportation (49 United States Code,
Subtitle 1, Sec. 101). The Federal Aviation Administration (FAA or
``we/us/our'') is an agency of the Department. The FAA has general
authority to issue rules regarding aviation safety, including minimum
standards for articles and for the design, material, construction,
quality of work, and performance of aircraft, aircraft engines, and
propellers (49 U.S.C. 106(g) and 44701). We may also prescribe
regulations in the interest of safety for registering and identifying
an aircraft engine, propeller, or article (49 U.S.C. 44104).
The FAA is amending its regulations governing the certification
procedures for products and articles and its requirements for
identification and registration marking. These changes will improve the
quality standards applicable to manufacturers, which help ensure that
products and articles are produced as designed and are safe to operate.
We are also relocating and standardizing our requirements for marking
articles intended for use in aviation. These changes will make it
easier to determine whether the correct articles are installed, which
will contribute to a greater degree of safety. For these reasons, this
rule will be a reasonable and necessary exercise of our rulemaking
authority and obligations.
Table of Contents
I. Background
II. Discussion of the Final Rule
A. Summary of Amendments
B. Miscellaneous Requirements
C. Compliance Dates
III. Regulatory Notices and Analyses
IV. Amendments
I. Background
Over the last several decades, the aircraft manufacturing industry
has evolved significantly. Years ago, most transport category aircraft
were manufactured in the United States. A typical business model
consisted of a production certificate (PC) holder with a relatively
small number of suppliers. Today, the number of aircraft manufacturing
suppliers has increased dramatically. Conversely, through the years,
the aircraft industry has seen a steady decline in the number of U.S.-
based transport category aircraft manufacturers. Those manufacturers,
who once predominantly oversaw the production of replacement articles
for their aircraft, now witness the ever increasing production of
replacement and modification articles by independent parts
manufacturers. Suppliers, including parts manufacturers, were located
mainly in the United States decades ago; now, they are located all over
the world. Suppliers are manufacturing greater percentages of aircraft
products and articles. As a result, aircraft are now manufactured in an
increasingly global environment.
The FAA did not envision such an expansion in aircraft
manufacturing when the certification rules were first promulgated in
1964. The industry has been the subject of burgeoning
internationalization in the last several decades. Evidence of this fact
is that now, more than ever before, the United States has more
bilateral agreements with foreign civil airworthiness authorities
addressing the production, import, and export of aircraft. The old
certification rules are too restrictive to accommodate today's
manufacturing paradigm. Removing some of those restrictions will
greatly improve our regulatory efficiency. This final rule is the FAA's
response to the changing dynamics of the aircraft manufacturing
industry, and this final rule contains requirements that reflect the
current global environment.
The evolution of the manufacturing industry prompted the FAA to
publish in the Federal Register a notice of proposed rulemaking (NPRM)
on ``Production and Airworthiness Approvals, Parts Marking, and
Miscellaneous Proposals'' (71 FR 58914, October 5, 2006). In that
notice, we proposed comprehensive changes to certification procedures
and identification requirements for aeronautical products and articles.
In general, we proposed to: (1) Standardize quality system requirements
for all Production Approval Holders (PAH); (2) require PAHs, including
those producing under Type Certificate, to mark all articles, including
sub-assemblies and components; (3) require PAHs to issue airworthiness
approvals for aircraft engines, propellers, and other aviation
articles; (4) require PAHs to create a certifying staff to issue those
approvals; and (5) revise export airworthiness approval requirements to
facilitate global manufacturing. The NPRM contains the background and
rationale for this final rule, and except where we have made revisions
to the proposal in this document, you should refer to the NPRM for that
information.
Commenters to the NPRM represented aircraft and parts
manufacturers; repair stations; the U.S. Small Business Administration,
Office of Advocacy (SBA's Office of Advocacy); industry groups; and
other civil aviation authorities and individuals. While there was much
support for the general intent
[[Page 53369]]
of the proposed rule changes, the largest percentage of the commenters
opposed the following four specific proposals:
1. Identification Requirements for Parts, Appliances, and Technical
Standard Order Articles
The NPRM proposed to require manufacturers to mark each component
of an aircraft engine or propeller, each part and component thereof,
and each appliance and component thereof. Until now, the FAA has only
required marking of the part; not the individual components of the
part. Over forty commenters rejected the proposal, stating that the
requirement to mark each component would be cost prohibitive. Also, the
proposal would necessitate a change in all associated drawings and
design data to reflect the marking requirement.
2. Mandatory Issuance of Airworthiness Approvals for Each Aircraft
Engine, Propeller, and Article
The NPRM contained a proposal that would have required PAHs to
issue an airworthiness approval for each aircraft engine, propeller, or
article produced under the production approval that conforms to its
approved design and is in a condition for safe operation. Currently,
and under the old rules, an airworthiness approval is mandatory for
products and articles only when those products and articles are being
exported. The FAA has never required that airworthiness approvals be
issued domestically. Commenters stated that because a
disproportionately larger number of aircraft engines, propellers, and
articles are shipped domestically than are exported, mandatory issuance
of airworthiness approvals would impose a substantial cost burden on
manufacturers.
3. Creation of Certifying Staff To Issue Airworthiness Approvals
We proposed in the NPRM to require PAHs to develop procedures for
establishing and maintaining certifying staff that would be responsible
for issuing airworthiness approvals for aircraft engines, propellers,
and articles, including the issuance of export airworthiness approvals.
Presently, only the FAA or its designees issue airworthiness approvals.
Commenters opposed this requirement, arguing that it would necessitate
additional staff training and implementation of new procedures for
manufacturers, thus unnecessarily escalating the cost of manufacturing.
4. Standardized Quality System Requirements
In the NPRM, we proposed to standardize quality system requirements
for PAHs so that all PAHs comply with the same set of quality system
requirements, regardless of the product or article produced. We
received over 65 comments (including those from the SBA's Office of
Advocacy; industry groups representing manufacturers, airlines, and
pilots; and aircraft, aircraft engine, and aircraft parts
manufacturers). An overriding concern of the commenters was that the
quality system requirements, if adopted, would be burdensome to
implement, particularly for small businesses. Commenters asserted that
the requirements would impose substantial additional costs on industry
with no measurable increase in safety.
In addition to the commenters noted above, there were commenters on
other proposals in the NPRM. We received over 100 comment letters (with
over 500 comments) in response to the NPRM. After evaluating all
comments received, we proceeded with this rulemaking action.
II. Discussion of Final Rule
A. Summary of Amendments
1. Identification Requirements
In response to the concerns and issues raised, the FAA has
reconsidered some of its proposals and made several substantive changes
to the proposed regulatory text. Our most significant change pertains
to the proposal to require marking of all component parts and
appliances. Fifty-two commenters (including SBA's Office of Advocacy;
industry groups representing manufacturers, airlines, and pilots; and
aircraft, aircraft engine, and aircraft parts manufacturers) asserted
the proposed requirement to mark detail parts would be cost prohibitive
and would provide no verifiable safety benefit. Commenters pointed out
some products or articles consist of hundreds or sometimes thousands of
detail parts, arguing that the costs associated with changing the
drawings and design data could cost small businesses over one billion
dollars to implement.
When we performed our initial regulatory flexibility assessment
(IRFA) for the NPRM, we did not recognize the extent to which design
data would have to be changed in order to accommodate the proposed
marking of detail parts. Given that each product or article consists of
hundreds or thousands of sub-tiered drawings, all of which would have
to be changed, we agree with the commenters that we put forth a cost-
prohibitive proposal. Accordingly, the final rule does not contain this
requirement.
As a result of the many comments in opposition to our marking
proposal, we revised the proposed rule to provide for methods of
identification more flexible than marking. PAHs must mark the product
or article that they have been granted a certificate or approval for in
accordance with part 45. However, the sub-assemblies and component
parts of that product or article do not have to be marked or identified
unless they leave the PAH's facility as a separate article (e.g.,
replacement or modification part). Sub-assemblies, component parts, or
replacement articles that leave the PAH's facility as FAA-approved must
include the manufacturer's part number and name, trademark, symbol, or
other FAA-approved PAH identification (e.g., the production approval
number, cage code, or Federal supply code for manufacturers (FSCM)). A
manufacturer or person producing under subparts F, G, K, or O may
choose any method to meet this requirement. Methods include, but are
not limited to, marking the article, attaching a tag to the article,
placing the article in a container, or providing a document with the
article with the information previously mentioned. This identification
requirement codifies current industry practice and is less stringent
than the proposed requirement.
This identification requirement is not driven by a history of
aviation accidents where inadequate marking or identification was
necessarily found to be a primary cause; rather, it is part of a
systemic approach to safety. Accident investigations and safety
management system analyses show that accidents are rarely caused by one
event. Accidents are the result of a chain of events. If any of the
events had not occurred, an accident may have been prevented. This
requirement assists in the traceability of articles and helps reduce
the installation of incorrect articles, thereby preventing accidents.
Because identification of articles is simply a byproduct of the
marking proposal, the FAA has determined that it is within the scope of
this rulemaking. The economic effects of this requirement have been
evaluated and determined to be cost-neutral (i.e., having no economic
impact).
In the NPRM, we proposed to revise Sec. 45.15 to specify
particular marking requirements for parts manufacturer approval (PMA)
and technical standard order (TSO) articles. In doing so, we removed
the former requirements for producers of PMA articles to mark those
[[Page 53370]]
articles with the designation ``FAA-PMA'' and information stating the
installation eligibility of the article. As proposed, the rule would
have required PMA holders to mark articles with the PMA holder's name,
trademark, symbol, or other FAA-approved identification.
Several commenters (including Airline Transport Association (ATA),
Aerospace Industries Association (AIA), General Electric Company (GE),
the Boeing Company, and Snecma) questioned the proposal. They stated
the current requirement to mark PMA articles with the letters ``FAA-
PMA'' increases traceability and allows installers and maintenance
providers to easily identify the article being installed. The European
Aviation Safety Agency (EASA) stated it had recently introduced a
requirement for the marking of parts not produced under the control of
a TC or supplementary type certificate (STC). The marking clearly
distinguishes those parts from parts produced by a TC or STC holder.
EASA suggested the FAA and EASA coordinate their efforts in developing
a coherent, consistent, and comprehensive part marking policy.
The FAA does not espouse an opinion regarding the premise that
marking PMA articles as ``FAA-PMA'' increases traceability. However,
having a marking requirement consistent with the requirement of other
aviation authorities is advantageous and enhances harmonization
efforts. Furthermore, as we reviewed the proposal, we realized the
removal of ``FAA-PMA'' would result in additional costs to the PMA
holder. Much like the proposal to mark detail parts, the removal of
``FAA-PMA'' would require a manufacturer to revise all of its design
drawings, making it a cost-prohibitive change. Accordingly, this final
rule retains the current ``FAA-PMA'' marking requirements.
Unless otherwise specified in the applicable TSO, Sec. 45.15 now
requires manufacturers of TSO articles to permanently and legibly mark
the article with the TSO number and letter of designation, all markings
specifically required by the applicable TSO, and the serial number or
the date of manufacture of the article, or both. Likewise, each person
who manufactures a part or component for which a replacement time,
inspection interval, or related procedure is specified in the
Airworthiness Limitations section of a manufacturer's maintenance
manual or Instructions for Continued Airworthiness must permanently and
legibly mark that part or component with a serial number (or
equivalent).
An individual commenter expressed concern that requiring a
manufacturer to permanently mark an article may result in masking the
age of a product. The commenter argued that a manufacturer could modify
an existing appliance and issue it a new serial number and date of
manufacture. The commenter recommended the proposal be revised to
prohibit such activity. We understand the commenter's concern; however,
the original serial number and date of manufacture must be maintained
throughout the TSO article's life-cycle. We think the regulation is
sufficiently clear that markings must be permanent. Additional markings
must not obscure, remove, or obliterate the original markings.
GE and Pratt & Whitney stated that the phrase ``or equivalent,''
when used to refer to an alternative to marking a part or component
with a serial number, is confusing and should not be in the final rule.
We disagree. Use of the phrase ``or equivalent'' offers flexibility in
compliance with the marking requirement and provides an assessable
standard for FAA enforcement of the requirement. Therefore, we retained
the phrase in the final rule.
Section 45.11 now provides relief to aircraft owners and operators
for data plate location requirements for gliders and certain types of
aircraft. This rule allows the data plate to be secured in an
accessible location near the aircraft entrance. The former rule
required the data plate be secured to the aircraft fuselage exterior,
such that it was legible to a person on the ground. However, the old
requirements were impractical. Over the last several years, the FAA has
issued numerous exemptions from Sec. 45.11 for relief from the
requirements for data plate location. This rule relieves the burden on
the public and the FAA in regards to processing these types of
exemptions in the future.
AIA and GE stated that the proposed requirement to mark engine
modules was unclear. They questioned whether the module marking should
reflect the engine's information or the module's information. Also, GE
stated that an additional identification plate should be added to a
module when an STC has been incorporated. We have determined that the
requirement to mark engine modules is unnecessary. The rule language
has been changed to remove this requirement. We do not agree that
additional marking is required when an STC is incorporated. While an
STC is used for the approval of a major change in the type design, it
does not approve the production of parts used in the modification. The
data plate placed on a TC product is based on the manufacturer of the
product, rather than the TC design approval holder (DAH). Requiring
additional markings for STC incorporation would confuse the STC holder
with the actual manufacturer of the STC modification part. It also
would not provide any safety benefit. STC incorporation is marked in
aircraft logbooks and flight manuals and has been shown effective.
A repair station expressed concern about changes to articles driven
by service bulletins. Articles for which service bulletins have been
issued often require a new or revised marking. Since many of these
articles are in service, the maintenance provider, not the producer,
makes the required changes. Therefore, the commenter requested that the
FAA create a regulatory provision permitting maintenance providers to
act as the manufacturer's agent for the purpose of remarking the
article.
Changes to articles pursuant to service bulletins are governed by
the provisions of part 43. Those changes, including the marking of the
articles, are considered maintenance activity and are more
appropriately accomplished pursuant to the maintenance provisions of
part 43.
If the FAA finds a part or component is too small or otherwise
impractical to mark with any of the information required by this part,
the manufacturer is required to attach that information to the part or
component, or its container. Aircraft Owners and Pilots Association
(AOPA) commented that an enormous workload is imposed on the FAA
because it must determine whether an article is too small or is
otherwise impractical to mark. AOPA recommended that the manufacturer
be allowed to make that determination.
The FAA is ultimately responsible for determining compliance with
regulatory requirements, and we must ensure consistency in application
of the standard. Therefore, we will not abdicate our responsibility for
determining whether articles are too small or otherwise impractical to
mark.
Marking requirements for all PAHs are now consolidated in part 45.
These requirements apply to all PAHs, as well as to persons who produce
the products or articles for export to the United States under the
provisions of an agreement between the United States and another
country or jurisdiction. The required markings constitute a
representation that the product or article conforms to its approved
design. Only the person authorized to produce the product or article
may make this representation. However, this rule does not preclude an
approved supplier to a PAH from applying markings in accordance with
requirements imposed by the PAH;
[[Page 53371]]
neither does it preclude applying in-process markings throughout the
manufacturing process.
AIA, ATA, GE, and Pratt & Whitney stated the FAA should permit
marking by owner operators, certificated repair stations, or
appropriately certificated mechanics performing maintenance under part
43. However, part 43 already allows owner/operators, certificated
repair stations, and certificated mechanics performing maintenance to
mark articles, and addressing it in this rulemaking would be
duplicative and unnecessary.
A parts manufacturer and an individual questioned whether using
barcodes would be an acceptable means of complying with the rule,
particularly in the case of small articles. Barcode identification may
be used in conjunction with, but not in lieu of, the marking
requirements. Provisions for marking small or delicate articles are
specified in Sec. 45.15(d).
2. Mandatory Issuance of Airworthiness Approvals and Certifying Staff
Forty-six commenters (including SBA's Office of Advocacy, industry
groups, aircraft manufacturers, engine manufacturers, parts
manufacturers, and individuals) stated that FAA's proposal to require
the issuance of airworthiness approvals for each aircraft engine,
propeller, or article would be cost prohibitive. Commenters stated that
because a disproportionately larger number of aircraft engines,
propellers, and articles are shipped domestically than are exported,
mandatory issuance of airworthiness approvals would impose a
substantial cost burden on manufacturers.
We have further reviewed the potential impact of the proposal and
have determined that the costs would disproportionately affect small
manufacturers. Many small manufacturers do not ship their products or
articles outside the United States, nor do they currently issue
airworthiness approvals. In addition, airworthiness approvals are often
separated from the product or article when it is received by the end
user, nullifying the safety aspect of increased traceability. Because
we have determined that the mandatory issuance of airworthiness
approvals will not increase safety, and there is a high cost associated
with its implementation, that proposal is not included in this final
rule.
We also have determined that mandating PAHs to establish and
maintain a certifying staff to issue airworthiness approvals would
necessitate costly staff training, and implementation of new procedures
would be too burdensome for manufacturers. Because we have not included
the proposed requirement for mandatory issuance of airworthiness
approvals for each aircraft engine, propeller, and article, the
requirement for a PAH to establish and maintain a certifying staff to
issue the approvals is therefore not included in this rule.
3. Quality System Requirements
This final rule prescribes a PAH's requirements for controlling the
quality of the product or article it manufactures. The FAA has imposed
in this final rule certain additional PAH quality system requirements
designed to achieve overall improvement of the PAH's quality system.
The quality system consists of fourteen specific quality system
requirements. As described below, it is important to note that those
fourteen quality system requirements are scalable, depending on the
size and complexity of the PAH and of the product or article produced.
Some of these requirements were already mandatory prior to this
rulemaking and have been retained. The remaining requirements also have
already been incorporated by industry for years and used voluntarily as
``best practices.''
Prior to this rulemaking, holders of different production approvals
complied with, and were audited to, differing sets of requirements. For
instance, if a manufacturer produced a PMA part and a TSO article, the
manufacturer was subject to different quality and marking standards for
each part it produced. Today's requirements are now applicable to PC
and PMA holders and TSO authorizations alike. This final rule relieves
PAHs from having to maintain, and the FAA from having to oversee,
multiple PAH systems and procedures. Hence, this final rule will
increase regulatory efficiency.
We received over 65 comments (including those from the SBA's Office
of Advocacy; industry groups representing manufacturers, airlines, and
pilots; and aircraft, aircraft engine, and parts manufacturers). A
general consensus of the commenters was that the proposed quality
system requirements would be too restrictive, burdensome, and costly,
especially on small businesses.
SBA's Office of Advocacy believed the FAA's approach was more
appropriate for large companies, rather than for smaller companies.
That commenter suggested the FAA consider exempting small businesses
from the quality system requirements or adopt a tiered approach based
on the size and volume of the business. In addition, SBA's Office of
Advocacy suggested that if the FAA does not intend to require an
International Organization for Standardization (ISO)- or SAE-equivalent
regime, then it should delete the references to those standards in the
preamble. In the NPRM, we likened our quality system requirements to
those international quality standards and suggested that there is a
global trend toward implementing them. SBA's Office of Advocacy argued
the FAA should not impose ISO- or AS-based requirements of advocacy,
maintaining that such a requirement would be duplicative because many
PAHs have already achieved ISO or AS certification.
The FAA derived its quality system requirements from a number of
sources, including previous requirements in subparts G and K, as well
as industry best practices, ISO standards, and other aviation
authorities' requirements (e.g., Joint Aviation Authorities (JAA),
European Aviation Safety Agency (EASA), and Transport Canada). These
requirements do not introduce significantly different standards for
PAHs, small businesses included. Because many PAHs currently employ
these standards as best practices, the FAA has determined that
compliance will not be costly. We have determined that the quality
system requirements, as proposed, are appropriate for all
manufacturers.
In response to the SBA's Office of Advocacy's comment suggesting
the FAA adopt a tiered approach for small businesses, the FAA maintains
that even small businesses have many of these practices in place, just
on a smaller scale than larger aircraft manufacturers. We are simply
codifying those practices. Our requirements are consistent for all
manufacturers, but they will be scalable and commensurate to the size
of the company and the complexity of the product or article produced.
For example, we would expect a large aircraft manufacturer to have a
well-developed, complex quality system. In contrast, a small parts
manufacturer producing a non-complex article could have a less complex
quality system.
However, that system could still comply with FAA quality system
regulations and reflect the needs of the PAH without imposing an undue
burden. The FAA will provide additional information on the Internet
site https://www.faa.gov on how a PAH may construct a scalable quality
system, to include examples.
In addition to industry best practices, these amended quality
system requirements are now consistent with
[[Page 53372]]
requirements of other aviation authorities. As a result, these quality
system requirements will encourage greater international acceptance of
products and articles and facilitate the import and export of those
products and articles.
This rule also requires that a manufacturer's quality system
include procedures for controlling the use of design data and
subsequent changes to ensure that only current, correct, and approved
data are used. Earlier, we had proposed that the system include
procedures for controlling design data, rather than the use of the
data. However, GE correctly commented that the TC holder, not the PAH,
controls the design data. Accordingly, we revised the rule language to
accommodate that fact. We now require PAHs to have access to design
data necessary to determine conformity and airworthiness for each
product and article produced under the PC. In the case of a PAH who
obtained approval by test and computation, the PAH controls the data.
However, a PAH who obtained approval by licensing agreement might only
have access to the data through the type design holder.
This rule now requires manufacturers to establish procedures to
control conformity of each supplier-furnished product or article to its
approved design before release for installation. The PAH must establish
a quality system that ensures the products or articles produced are
conforming and in a condition for safe operation. In that regard, we
have identified Supplier Control as one of the processes for which the
PAH must establish procedures. The PAH is responsible for determining
the type and scope of controls and the frequency of oversight necessary
to ensure the conformity of the products or services provided by its
supply chain, along with its compliance to contract requirements.
We further require that the quality system include procedures for
inspections and tests to ensure that a product or article conforms to
its approved design. This revision clarifies that the purpose of
inspections and tests is to verify that each product and article
conforms to its approved design and is in a condition for safe
operation. In addition, the inspection and test procedures must include
a flight test of each aircraft produced, unless that aircraft will be
exported as an unassembled aircraft, and a functional test of each
aircraft engine and each propeller must be performed. Embraer
questioned the benefit of performing a functional test on a fixed pitch
propeller because it has no control system. For that reason, Embraer
proposed we create an exception to exclude fixed pitch propellers from
functional testing; however, we disagree. Inspections and tests,
including functional tests, must be performed on fixed pitch
propellers. These tests are used to validate whether performance
characteristics and the structural integrity meet the design
requirements.
The quality system must include procedures to ensure that all
inspection, measuring, and test equipment used to determine conformity
of products and articles is calibrated and controlled. Each calibration
standard must be traceable to a standard acceptable to the FAA. Boeing
suggested we require calibration of inspection, measuring, and test
equipment only when calibration is specified by the type design.
However, calibration of inspection, measuring, and test equipment is a
function of the quality system; it is not addressed in the type design.
Proper calibration of all equipment helps ensure the integrity of the
manufacturing process.
This rule now requires that a quality system include procedures to
ensure that discarded articles are rendered unusable. This revision
helps ensure that discarded articles are not erroneously placed into
service on aircraft. AIA, GE, and Boeing proposed that the FAA allow
PAHs to identify articles as ``scrap,'' rather than the PAH rendering
discarded articles as ``unusable''. The commenters further recommended
that we define the term ``scrap'' in the rule.
The term ``scrap'' is an acceptable industry term that may be used
at the PAH's discretion, but many times, PAH's may use ``scrapped''
items in a new capacity. The term ``scrap'' does not clearly convey
that the item may not be reused in a type-certificated product. For the
purposes of this rule, we have decided that the term ``unusable''
clearly reflects our intent to ensure that an article that has been
discarded cannot be used.
In addition, this rule requires that the quality system include
procedures to prevent damage or deterioration of products and articles
during handling, storage, preservation, packaging, and delivery. AIA,
GE, and Pratt & Whitney argued that the PAH cannot ensure the condition
of articles after they have left the PAH's facility, and they
recommended that we remove the term ``delivery'' from the proposed rule
language. We agree and have revised the regulatory text accordingly.
Pratt & Whitney also recommended revising the rule language to
reflect that the quality system include procedures ``intended'' to
prevent damage and deterioration of products and articles, as opposed
to procedures that will prevent damage and deterioration. However, the
FAA is responsible for imposing a standard that is measurable. We have
determined that the standard imposed will better prevent damage or
deterioration. Thus, we have retained the rule language as proposed.
The FAA now requires the quality system to include procedures for
identifying, storing, protecting, retrieving, and retaining quality
records. Quality system records include inspection and test records,
material review board records, and work orders. Both production
approval applicants and PAHs must retain these records for at least
five years for the products and articles manufactured under the
approval and at least ten years for those articles that are identified
as critical components under Sec. 45.15(c) of this chapter.
GE recommended we increase the record retention time to 40 years.
An individual commenter stated that the former record retention
requirements were adequate. However, the new record retention
requirements are the result of a recommendation from the Aviation
Rulemaking Advisory Committee (ARAC). The ARAC stated that it is
possible for a product or article to remain in production in excess of
two years before it is released from production. Furthermore, that
product or article would spend some length of time in service before
any airworthiness directives (ADs) were possibly issued against it.
Therefore, by the time a nonconformance or unairworthy condition is
identified, the 2-year record retention period could have passed,
making it difficult to identify a root cause for the condition. We have
determined that a 5-year record retention for products and articles and
a 10-year record retention for critical parts are necessary to
facilitate the tracking of nonconformances. However, a PAH may maintain
records longer if it chooses.
Boeing suggested that we require record retention periods for
products and articles only. We disagree. Records are objective evidence
that a PAH has complied with all applicable regulatory requirements.
Records are part of the quality system and are used to validate
conformity to type design. Therefore, we have determined that these
records are necessary, and the retention period is appropriate.
We now require that the quality system include procedures for
planning, conducting, and documenting internal audits to ensure
compliance with the approved quality. A parts manufacturer
[[Page 53373]]
suggested the meaning of the term ``internal'' is relative to a PAH's
quality system; therefore, audits of suppliers would fall within the
scope of internal audits because a supplier is under the PAH's quality
system. The commenter requested a clarification of the definition of
``internal audits'' as it pertains to suppliers.
The concept of what constitutes ``internal'' for the purposes of an
audit is relative to the PAH's quality system. We think the regulation
is sufficiently clear. Suppliers are controlled through the PAH's
quality system, and procedures for suppliers' audits are dictated in
Sec. 21.137(c), Supplier control. Conversely, Sec. 21.137(l) denotes
procedures for the conduct of internal audits of the effectiveness of
the PAH's Supplier Control System.
4. Replacement and Modification Articles
Former Sec. Sec. 21.303(a) and (b) addressed production
requirements for replacement and modification parts to ensure that only
articles that conform to their approved design and are in condition for
safe operation are installed in type-certificated aircraft. With
certain exceptions, the former rule prohibited the production of such
parts for sale for installation on a type-certificated product, unless
those parts were produced pursuant to a PMA. Exempted from this
requirement were parts produced under a TC or PC, parts produced by an
owner or operator for maintaining or altering his own product, parts
produced under an FAA TSO, and standard parts. This final rule
consolidates those former requirements in newly established Sec.
21.9(a), with some revisions. Under today's rule, the FAA will now
prohibit the production of a replacement or modification article if the
producer knows, or should know, that the part is reasonably likely to
be installed on a type-certificated product unless the article part is:
Produced under a TC;
Produced under an FAA production approval;
A standard part;
A commercial part, as defined in Sec. 21.1;
Produced by an owner or operator for maintaining or
altering that owner or operator's product; or
Fabricated by an appropriately rated certificate holder
with a quality system and consumed in the repair or alteration of a
product in accordance with part 43.
The provisions of Sec. 21.9 apply to the producer of any part that
may be used as a replacement or modification article, not just parts
that were produced specifically as replacement or modification
articles. In determining whether a violation has occurred, one factor
the FAA will consider is whether the article was represented as
suitable for installation on a type-certificated product. Producers of
replacement or modification articles who represent those articles as
suitable for installation on a type-certificated product may be in
violation of Sec. 21.9 unless the articles were produced under one of
the above exceptions.
Representation may include, but is not limited to, a producer
advertising its parts in aviation magazines; representing the part with
statements such as ``aviation quality'' or ``as previously installed
on''; issuing aviation parts catalogs; or marketing at aviation trade
shows and conferences. Owners, operators, producers, and maintenance
providers rely on these representations to determine the airworthiness
of an aircraft, or the acceptability of products and articles for a
given application. Therefore, these representations must be truthful.
Assessing representation of a part is just one means of determining
whether a violation of Sec. 21.9(a) has occurred. Absent any such
representation, the FAA may still find a violation has occurred if
evidence can be established that the producer knows or should know that
the part is reasonably likely to be installed on a type-certificated
product.
Finally, newly established Sec. 21.9(c) would allow a person to
represent an article as suitable for installation on a type-
certificated aircraft if the article was declared surplus by the U.S.
Armed Forces and was intended for use on that model of U.S. Armed
Forces aircraft.
We received thirty-seven comments on this section. SBA's Office of
Advocacy requested additional clarification on how the provisions of
this section of the rule would apply. In addition, two individuals
stated the rule language ``if a person knows, or should know, that the
part is reasonably likely to be installed on a type-certificated
product'' is very subjective, and it will be difficult to properly and
consistently enforce. It believed distributors, owner/operators, and
manufacturers could be subject to legal action due to misunderstandings
of the rule. The expected misunderstandings would arise from the
likelihood of this final rule affecting parts manufacturers not subject
to FAA regulation before its issuance. However, we believe the new rule
is clearly stated, objective, and enforceable. As we apply the
standard, we will examine all relevant facts and circumstances to
determine whether a person knew or should have known that a part he
produced was reasonably likely to be installed on a type-certificated
product.
Numerous commenters (including Aircraft Electronics Association
(AEA), Aviation Suppliers Association (ASA), and repair stations)
stated our proposed rule no longer contained language prohibiting the
production of parts ``for sale for installation on a type-certificated
product.'' In addition, the SBA's Office of Advocacy asked the FAA to
clarify and confirm that the existing ability of a repair shop to
produce a part during maintenance activities remains in place. Since
the NPRM proposed to remove that language, several repair stations
asked us to clarify whether they will still be able to produce articles
that will be consumed in the course of a repair without violating Sec.
21.9(a).
It is not our intent to preclude that activity. To address that
concern and clarify our intent, we established an exception in Sec.
21.9(a)(6). This exception, which was not proposed in the NPRM, allows
for the production of articles without benefit of a production approval
when articles are fabricated by an appropriately rated certificate
holder with a quality system and consumed in the repair or alteration
of a product or article in accordance with part 43. Maintenance
providers who do not have a quality system may continue to fabricate
owner-produced articles for installation on type-certificated aircraft
using the guidelines set forth in Policy Memorandum, Definition of
``Owner Produced Part,'' Section 21.303(b)(2), August 5, 1993.
SBA's Office of Advocacy asked the FAA to clarify how the rule
would impact the distribution of parts and existing inventories based
on small business concerns that the proposed rules will forbid anyone
from selling civil aircraft parts unless they are the manufacturer of
the part, essentially forcing current parts distributors out of
business. This phrase was used in former Sec. 21.303(a). We disagree.
Section 21.9 governs the production, not the sale, of articles and does
not prohibit distributors from selling articles.
SBA's Office of Advocacy was also concerned that the regulation
does not contain express provisions concerning inventories of existing
articles. That commenter recommended we clarify that any new production
requirements on articles or products apply only to articles
manufactured after a certain date and that the requirements do not
render current articles or products in inventory unusable. Like the
Office of Advocacy, ASA believed the rule would
[[Page 53374]]
prohibit the sale of existing inventories, and thus, they would lose
value. The commenters' concerns are unfounded. The requirements of this
rule apply to products or articles as they are manufactured. The
provisions of this rule do not apply to existing inventories.
Lastly, an individual commenter stated modification articles should
be exempted from a PMA if those articles could be installed: (1) As a
minor alteration with a simple logbook entry without approved data, or
(2) under a field approval with data approved by a Flight Standards
District Office (FSDO) airworthiness inspector or Designated
Engineering Representative (DER). We disagree. Both exceptions would
serve to weaken our regulatory intent to ensure that only articles for
which a suitability determination has been made are installed in type-
certificated aircraft. An article is not approved unless the article
is: Produced under a TC; produced under an FAA production approval; a
standard part; a commercial part, administered in a manner acceptable
to the FAA; or produced by an owner or operator for maintaining or
altering that owner or operator's product.
5. Definition of ``Commercial Parts''
In the NPRM, we proposed to establish a definition of commercial
parts and create a replacement parts classification that would
facilitate the use of parts during maintenance. This rulemaking
established that classification and allows for the production of
commercial parts, as defined by this rulemaking, as replacement or
modification articles without benefit of a production approval. Over
ten commenters (including SBA's Office of Advocacy, the Regional
Airline Association (RAA), ASA, and Snecma) stated the proposed
definition of ``commercial parts'' was confusing. SBA's Office of
Advocacy asked the FAA to further explain how the new provisions would
impact current practices and the industry's ability to use parts that
commonly have been referred to as commercial prior to this rulemaking.
The commenters were concerned that only those parts designated by the
DAH and approved by the FAA as commercial would be considered as such.
They concluded the proposal would unduly restrict the use of commercial
parts on in-service aircraft, which is common industry practice today.
In response to these comments, we modified the definition of
``commercial parts,'' as it was proposed in the NPRM, to better clarify
the meaning of the term. A commercial part means an article that is
listed on an FAA-approved Commercial Parts List included in the DAH's
Instructions for Continued Airworthiness (ICAs). By creating a
``commercial parts'' classification, the FAA has constructed a new
mechanism by which commercial parts may be approved for use on type-
certificated products as replacement or modification articles. The FAA
has not removed any of the processes used prior to this rule change for
approving articles for installation on type-certificated products as
replacement or modification articles. Those processes include
purchasing the article from the PAH or manufacturer producing under a
TC approved to produce the article; produced and installed under the
provisions of an STC; or produced and installed in accordance with the
provisions of part 43.
For the purposes of this rulemaking, in order for a part to be
considered commercial, the DAH must submit to the FAA a list of parts
it has designated as commercial pursuant to the provisions of Sec.
21.50(c). A part is designated as commercial when the DAH: (1) Provides
data to the FAA showing that the failure of the commercial part, as
installed in the product, would not degrade the level of safety of the
product; (2) shows the part is produced only under the commercial part
manufacturer's specification and marked with only the commercial part
manufacturer's markings, and (3) provides any other data the FAA
requires to approve the Commercial Parts List.
As discussed in the NPRM preamble, the data requirement concerning
the failure of the part is necessary to ensure that commercial parts,
which are not subject to the rigorous quality control requirements for
PAHs, cannot jeopardize flight safety if they fail. The part marking
requirement is necessary to ensure that other similar parts, whose
safety has not been demonstrated, cannot be substituted for the part
identified as commercial. Because this is a new regulatory
classification of parts, we cannot anticipate all the issues that may
arise as applicants submit proposals. We therefore need the third
``catch-all'' provision to obtain information necessary to verify our
intent in creating this new classification is fulfilled and to ensure
there is no adverse effect on safety. The DAH must include the
Commercial Parts List in the Instructions for Continued Airworthiness.
The FAA approves the commercial parts list, and the parts on it are
then eligible for use on a type certificated product as replacement or
modification articles.
SBA's Office of Advocacy was equally concerned that as a result of
this new commercial parts classification, non-PAH commercial parts
manufacturers would be held liable for a violation of Sec. 21.9
regarding production of parts if a part they manufacture is used on a
type-certificated aircraft without being declared a commercial part. It
stated the FAA should be aware that a strict reading of the proposed
rule seems to suggest that once a manufacturer knows or has reason to
know that a repair or maintenance facility is installing its product on
an aircraft, that manufacturer would have a legal obligation to obtain
the approval of either the design holder or the FAA (through a PMA or
TSO) for that part. This would extend the reach of the FAA's rule to a
vast universe of manufacturers, none of whom are included in the FAA's
economic analysis.
SBA's Office of Advocacy is correct in its understanding of the
proposed rule, in that if non-PAH producers know or should know that
their articles are reasonably likely to be installed on a type-
certificated product, they cannot produce those articles unless they
meet one of the four exemptions noted in Sec. 21.9. Non-PAH parts
producers that know their parts are being installed on type-
certificated products may apply for a production approval for the
production of those parts, or the DAH of the product or article on
which those commercial parts will be installed may designate them as
commercial. Our intent is to create an enforceable standard that helps
ensure that parts that are used on type-certificated products are
produced under an approved quality system or otherwise approved for use
on that product.
Several repair stations were unclear on whether repair or
maintenance facilities would still be able to utilize the maintenance
provisions in Sec. 43.13 to install commercial parts on aircraft.
Commercial parts as defined in this rulemaking do not require a
production approval, and repair stations may continue to utilize the
provisions of Sec. 43.13 to install parts. Those parts that are
generally recognized by industry as commercial, but have not been
designated on a Commercial Parts List, must be approved for
installation in accordance with part 43.
Two individuals stated that the use of commercial parts should be
approved only in applications where their function or failure would not
degrade safety. The FAA agrees with that statement, and as we do with
other parts
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approved as part of the type design, we will also evaluate commercial
parts during the type design approval process to determine their affect
on the safety of the product. In order for a DAH to designate a part as
commercial, the DAH must show that failure of the commercial part would
not degrade the safety of the product.
Snecma and an individual commenter recommended that advisory
material would be helpful in determining when or how commercial parts
can be used as part of a type design, including guidance on what a DAH
must do to obtain approval of its commercial parts. A repair station
also commented that we should provide advisory material on when and how
commercial parts may be used by operators and maintenance personnel.
The FAA will issue advisory material providing guidance on the above
concerns and on substitution of commercial parts during maintenance.
Lastly, an individual commenter noted that the marking requirements
for commercial parts are not consistent with the marking requirements
in part 45. We agree. However, the marking requirements in part 45
pertain only to those articles manufactured under an approved type
design or in accordance with the provisions of a bilateral agreement
between the United States and another country or jurisdiction for the
acceptance of products and articles. Accordingly, the part 45 marking
requirements are not applicable.
6. Location of or Change to Manufacturing Facilities
The FAA is requiring all PAHs to obtain FAA approval before making
any changes in location or physical changes to its manufacturing
facilities. Additionally, PAHs must immediately notify us of any
changes that may affect the inspection, conformity, or airworthiness of
its products or articles. This requirement applies to all PAHs and
persons producing under a TC only.
One commenter noted that Sec. 21.122(a) appears to allow for
production under a TC outside the United States. The commenter is
correct. We considered amending subpart F to prohibit manufacturing
under a TC in a foreign country. However, we decided to allow
manufacturing under a TC in a foreign country, as long as it causes
``no undue burden'' for the FAA.
7. Issuance of Export Airworthiness Approvals for Aircraft Engines,
Propellers, and Articles
Section 21.331 permits a person to obtain, from the FAA, an export
airworthiness approval for a new or used aircraft engine, propeller, or
article manufactured under this part if it conforms to its approved
design and is in a condition for safe operation. Also, used aircraft,
engines, and propellers are no longer required to be newly overhauled.
Finally, prior to issuance of an export airworthiness approval for an
aircraft engine, propeller, or article, the special requirements of
importing countries or jurisdictions must be met.
AIA, GE, and Pratt & Whitney suggested the FAA amend the rule to
reflect that some products require disassembly for shipping purposes
after the product has been certificated that it is ``in a condition for
safe operation.'' Airworthiness is determined at the time the product
is submitted to the FAA in an assembled state. We allow for disassembly
of a product for the purpose of shipping to the end-user, but the
importing authority will require an airworthiness determination after
reassembly and prior to installation on the aircraft.
AIA, Boeing, and GE also suggested we revise the rule language to
allow a PAH to obtain letters of acceptance directly from the importing
country when required for nonconforming products ready for export. A
fundamental principle of our bilateral agreements is that letters of
acceptance are transmitted between authorities, and we are not planning
to institute a change to that policy. Because bilateral agreements
supersede our regulatory requirements, the FAA will continue to receive
and process letters of acceptance from importing authorities.
AIA, Boeing, and GE further stated it would be beneficial for us to
define the term ``used'' as it appears in Sec. 21.331. They also
suggested that we revise Sec. 21.331 to allow the issuance of export
airworthiness approvals for used products that do not meet an approved
type design, as service time and wear prevent conformity to new article
dimensions. We agree that there should be a consistent application of
the term ``used'' as it relates to aircraft products; however, a
regulatory definition would not be appropriate at this time because the
term has different meanings in its application in a certification
context versus a maintenance context. As to the comment regarding
nonconforming products, Sec. 21.331 already allows for the issuance of
an export airworthiness approval for used products that do not meet an
approved type design.
An individual commenter thought it unnecessary to obtain letters of
acceptance from an importing country when shipping nonconforming
products or articles. We disagree. An importing authority has complete
discretion on whether it will accept nonconforming products or
articles, and this issue is addressed between authorities in bilateral
agreements and is not dictated via domestic regulations. Another
individual commenter suggested that an importing country, rather than
the FAA, should authorize deviations from the regulatory requirements
of subpart L for products exported. Importing countries have no
regulatory jurisdiction in the United States, and therefore, they have
no authority to grant a deviation from our requirements. We maintain
sole authority to grant deviations from our regulations.
An individual commenter suggested that the rule accommodate the
movement of articles whose airworthiness status is unknown. Again, we
disagree. The rule is intended to accommodate only the export of
products and articles determined to be airworthy. The issuance of an
airworthiness approval for products and articles whose status is
unknown would be contrary to the fundamental airworthiness principles
and obligations of our bilateral airworthiness agreements with other
countries and/or jurisdictions.
Section 21.335(a) requires exporters to forward to the importing
country or jurisdiction all documents specified by that country or
jurisdiction. Paragraph (b) requires the exporter to preserve and
package products and articles as necessary to protect them against
corrosion and damage during transit or storage and to state the
duration of effectiveness of such preservation and packaging. AIA, GE,
aircraft parts manufacturers, and individuals assert that because it is
difficult, or sometimes impossible, to predict how long an article may
need to be preserved, it may be equally difficult to comply with the
packaging and preservation requirements.
This rule requires that products and articles be properly preserved
and packaged as necessary at the time of export. Exporters must state
the duration of effectiveness, but they are not required, as the
commenters suggest, to exercise control over the end use or storage of
the parts exported. If a product or article does not require any
preservation or protective packaging in order to prevent damage, this
rule does not apply.
AIA and GE were concerned that U.S. exporters may be required to
obtain an export airworthiness approval as part of the documents
specified for export. They believed that import and export requirements
should be the same. The commenters are correct. Based on the content of
our agreement with a country, additional documentation,
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including an export airworthiness approval from the importing country
or jurisdiction, may be required.
AIA mentioned that Sec. 21.335(a), or the preamble, should clearly
state the documentation requirements for export, as there is often a
variation in requirements. The FAA has numerous bilateral agreements
with countries addressing the type, format, and content of
documentation required for imported and exported products and articles.
It would be impractical to delineate all those requirements in our
regulations, as they are subject to change by the importing country.
The FAA does request the importing authorities to periodically update
and review its special import requirements, and we maintain that
information in AC 21-2, Appendix 2, which is available on our Web site.
8. Definition of ``Standard Parts''
We proposed in the NPRM to expand the definition of ``standard
parts'' that appeared in former Sec. 21.303(b)(4). The proposed
definition of ``standard parts'' included a part that conforms to a
specification established by a foreign government agency or a consensus
standards organization. However, due to conflicts between our proposed
definition with other authorities' definitions of ``standard parts,''
the FAA has decided against revising the definition of ``standard
parts'' at this time. Instead, we are maintaining the original use of
the term, which now appears in Sec. 21.9(a)(3).
9. Definitions
FAA has expanded the part 1 definition of ``approved,'' as it
relates to the approval of products and articles, to include approvals
issued under the provisions of a bilateral agreement between the United
States and a foreign country or jurisdiction. This amendment clarifies
that data approved by a foreign civil aviation authority under a
bilateral agreement does not require further FAA approval. Furthermore,
the term ``jurisdiction,'' as it appears in the definition, applies to
entities that are not countries (e.g., the European Union (EU)).
Section 21.1(a)(1) prescribes procedural requirements for issuing
and changing design approvals, production approvals, airworthiness
certificates, and airworthiness approvals. Paragraphs (b)(1) through
(b)(8) define the terms airworthiness approval, article, commercial
part, design approval, product, production approval, State of Design,
and State of Manufacture.
We received forty-eight comments on this section. National Civil
Aviation Agency--Brazil (ANAC) asked that we define the term
``airworthiness certificates.'' An airworthiness certificate is a form
issued by the FAA or its designee to document whether a product meets
its type design and is in a condition for safe operation. The usage of
this form in this manner has been commonly accepted, and we have
determined that the term ``airworthiness certificate'' is widely
understood and requires no further definition.
ANAC stated that the term ``jurisdiction,'' as it appeared in the
proposed definition of ``State of Design,'' should be defined because
an airworthiness jurisdiction is sometimes different than the company's
legal location jurisdiction. We have revised the definition of ``State
of Design'' to clarify that it means an entity that has regulatory
authority over an organization responsible for the design and continued
airworthiness of a civil aeronautical product or article. The concept
of ``airworthiness jurisdiction'' is addressed by the reference to
regulatory authority.
ANAC further stated that we should better clarify the term ``State
of Manufacture'' because a product or article could have more than one
State of Manufacture. Accordingly, we have revised the definition of
``State of Manufacture'' to clarify that it means the country or
jurisdiction with regulatory authority over the organization
responsible for the production and airworthiness of a civil
aeronautical product or article.
An individual commenter mentioned the definition of ``airworthiness
approval'' should include a reference to FAA Forms 8130-3 and 8130-4.
The commenter also stated that an FAA Form 8130-3 should be required
for standard and commercial parts when sold to an owner/operator for
installation. We disagree with