Airworthiness Directives; Boeing Model 747-100B SUD, 747-200B, 747-300, 747-400, and 747-400D Series Airplanes, 33377-33381 [E9-16463]
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Federal Register / Vol. 74, No. 132 / Monday, July 13, 2009 / Proposed Rules
exposure of occupants to liquid oxygen
from a leak or condensation.
2. The liquid-oxygen converter must
be located in the airplane so that there
is no risk of damage to the converter due
to an uncontained rotor or propellerblade failure.
3. The liquid-oxygen system’s
associated gaseous-oxygen-distribution
lines should be designed and located to
minimize the hazard from uncontained
rotor or propeller-blade debris.
4. The flight-deck oxygen system must
meet the supply requirements of Part
121 in the event the oxygen-distribution
line is severed by a rotor or propellerblade fragment.
5. The pressure-relief valves on the
liquid-oxygen converters must be
vented overboard. The ventilation
means must be configured such that
liquid and gaseous oxygen will be
exhausted so that oxygen will not
accumulate inside the airplane. Means
must be provided to prevent
hydrocarbon-fluid migration from
impinging upon the vent outlet of the
liquid-oxygen system.
6. The system must include
provisions to ensure complete
conversion of the liquid oxygen to
gaseous oxygen. The resultant oxygen
gas must be delivered to the first oxygen
outlet for breathing such that the
temperature is no more than 35 °F less
than the cabin ambient temperature or
32 °F (whichever is greater), under the
conditions of the maximum demand or
flow of oxygen gas for normal use of the
oxygen system. A liquid-oxygen shutoff
valve must be installed on the main
oxygen-distribution line prior to any
secondary lines. The shutoff valve must
be both compatible with liquid-oxygen
temperatures and readily accessible
(either directly if manual, or by remote
activation if automatic).
7. If multiple converters are used, the
design should ensure that a leak in one
converter does not result in leakage of
oxygen from any other converter.
8. Approved flexible hoses must be
used for the airplane-systems
connections to shock-mounted
converters, where movement relative to
the airplane may occur.
9. Condensation from system
components or lines must be collected
by drip pans, shields, or other suitable
collection means, and drained
overboard through a drain fitting
separate from the liquid-oxygen vent
fitting, as specified in special condition
5, above.
10. Oxygen-system components must
be burst-pressure tested to 3.0 times,
and proof-pressure tested to 1.5 times,
the maximum normal operating
pressure. Compliance with the
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requirement for burst testing may be
shown by similarity analysis, or a
combination of similarity analysis and
test.
11. Oxygen-system components must
be electrically bonded to the airplane
structure.
12. All gaseous or liquid-oxygen
connections located in close proximity
to an ignition source must be shrouded
and vented overboard using the system
specified in special condition 5, above.
13. A means must be provided to
indicate to the flight crew the quantity
of available oxygen.
14. Instructions for Continued
Airworthiness (ICA) per § 25.1529 must
be provided for the safe operation and
maintenance of the liquid-oxygen
system.
15. Emergency procedures must be
developed for the aircraft crew to
address aircraft-safety-related
malfunctions of the liquid-oxygen
system.
16. The liquid-oxygen-system
equipment, including the tank, must be
retained under all loads up to those
specified in § 25.561(b)(3). The tank
must be able to resist rupture and to
retain the liquid oxygen, under the
inertia forces prescribed for the
emergency-landing conditions in
§ 25.561. In addition, the tank must be
able to withstand, without failure, the
vibration, inertia, fluid, and structural
loads that it may be subjected to in
operation. The liquid-oxygen
components, including the tank, must
be protected from scraping or impact
from baggage, cargo, or other contents.
Issued in Renton, Washington, on July 7,
2009.
Stephen P. Boyd,
Acting Manager, Transport Airplane
Directorate, Aircraft Certification Service.
[FR Doc. E9–16504 Filed 7–10–09; 8:45 am]
BILLING CODE 4910–13–P
DEPARTMENT OF TRANSPORTATION
Federal Aviation Administration
14 CFR Part 39
[Docket No. FAA–2009–0607; Directorate
Identifier 2009–NM–024–AD]
RIN 2120–AA64
Airworthiness Directives; Boeing
Model 747–100B SUD, 747–200B, 747–
300, 747–400, and 747–400D Series
Airplanes
AGENCY: Federal Aviation
Administration (FAA), Department of
Transportation (DOT).
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33377
ACTION: Notice of proposed rulemaking
(NPRM).
SUMMARY: The FAA proposes to
supersede an existing airworthiness
directive (AD) that applies to all Boeing
Model 747–100B SUD, 747–300, 747–
400, and 747–400D series airplanes; and
Model 747–200B series airplanes having
a stretched upper deck. The existing AD
currently requires repetitively
inspecting for cracking or discrepancies
of the fasteners in the tension ties, shear
webs, and frames at body stations 1120
through 1220; and related investigative
and corrective actions if necessary. This
proposed AD would also require
modifying the frame-to-tension-tie joints
at body stations 1120 through 1220
(including related investigative actions
and corrective actions if necessary),
which would provide a terminating
action for the repetitive inspections.
This proposed AD would also require
new repetitive inspections after the
modification, corrective actions if
necessary, and additional modification
requirements at a specified time after
the first modification. This proposed AD
would also remove certain airplanes
from the applicability. This proposed
AD results from reports of cracked and
severed tension ties, broken fasteners,
and cracks in the frame, shear web, and
shear ties adjacent to tension ties for the
upper deck. We are proposing this AD
to detect and correct cracking of the
tension ties, shear webs, and frames of
the upper deck, which could result in
rapid decompression and reduced
structural integrity of the airplane.
DATES: We must receive comments on
this proposed AD by August 27, 2009.
ADDRESSES: You may send comments by
any of the following methods:
• Federal eRulemaking Portal: Go to
https://www.regulations.gov. Follow the
instructions for submitting comments.
• Fax: 202–493–2251.
• Mail: U.S. Department of
Transportation, Docket Operations, M–
30, West Building Ground Floor, Room
W12–140, 1200 New Jersey Avenue, SE.,
Washington, DC 20590.
• Hand Delivery: U.S. Department of
Transportation, Docket Operations, M–
30, West Building Ground Floor, Room
W12–140, 1200 New Jersey Avenue, SE.,
Washington, DC 20590, between 9 a.m.
and 5 p.m., Monday through Friday,
except Federal holidays.
For service information identified in
this proposed AD, contact Boeing
Commercial Airplanes, Attention: Data
& Services Management, P.O. Box 3707,
MC 2H–65, Seattle, Washington 98124–
2207; telephone 206–544–5000,
extension 1; fax 206–766–5680; e-mail
me.boecom@boeing.com; Internet
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https://www.myboeingfleet.com. You
may review copies of the referenced
service information at the FAA,
Transport Airplane Directorate, 1601
Lind Avenue, SW., Renton, Washington.
For information on the availability of
this material at the FAA, call 425–227–
1221 or 425–227–1152.
Examining the AD Docket
You may examine the AD docket on
the Internet at https://
www.regulations.gov; or in person at the
Docket Management Facility between 9
a.m. and 5 p.m., Monday through
Friday, except Federal holidays. The AD
docket contains this proposed AD, the
regulatory evaluation, any comments
received, and other information. The
street address for the Docket Office
(telephone 800–647–5527) is in the
ADDRESSES section. Comments will be
available in the AD docket shortly after
receipt.
FOR FURTHER INFORMATION CONTACT: Ivan
Li, Aerospace Engineer, Airframe
Branch, ANM–120S, FAA, Seattle
Aircraft Certification Office, 1601 Lind
Avenue, SW., Renton, Washington
98057–3356; telephone (425) 917–6437;
fax (425) 917–6590.
SUPPLEMENTARY INFORMATION:
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Comments Invited
We invite you to send any written
relevant data, views, or arguments about
this proposed AD. Send your comments
to an address listed under the
ADDRESSES section. Include ‘‘Docket No.
FAA–2009–0607; Directorate Identifier
2009–NM–024–AD’’ at the beginning of
your comments. We specifically invite
comments on the overall regulatory,
economic, environmental, and energy
aspects of this proposed AD. We will
consider all comments received by the
closing date and may amend this
proposed AD because of those
comments.
We will post all comments we
receive, without change, to https://
www.regulations.gov, including any
personal information you provide. We
will also post a report summarizing each
substantive verbal contact we receive
about this proposed AD.
Discussion
On November 15, 2007, we issued AD
2007–23–18, amendment 39–15266 (72
FR 65655, November 23, 2007), for all
Boeing Model 747–100B SUD, 747–300,
747–400, and 747–400D series
airplanes; and Model 747–200B series
airplanes having a stretched upper deck.
That AD requires repetitively inspecting
for cracking or discrepancies of the
fasteners in the tension ties, shear webs,
and frames at body stations 1120
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through 1220; and related investigative
and corrective actions if necessary. That
AD resulted from reports of multiple
severed adjacent tension ties, in
addition to the previous reports of
cracked and severed tension ties, broken
fasteners, and cracks in the frame, shear
web, and shear ties adjacent to tension
ties for the upper deck. We issued that
AD to detect and correct cracking of the
tension ties, shear webs, and frames of
the upper deck, which could result in
rapid decompression and reduced
structural integrity of the airplane.
Actions Since Existing AD Was Issued
In AD 2007–23–18, we required
inspection reports because the extent of
cracking in the fleet was not known, and
we specified that the inspection reports
would help determine the damage
condition of the fleet. We stated that,
based on the results of those reports, we
might determine that further corrective
action is warranted. Since we issued
that AD, the manufacturer has
developed a new modification that
would terminate the repetitive Stage 1
and Stage 2 inspections required by
paragraphs (f) and (i) of AD 2007–23–18.
Therefore, further corrective action is
warranted; however, this proposed AD
does not provide a terminating action
for all repetitive inspections.
Boeing has also informed us that
Model 747–400 airplanes converted to
the 747–400 LCF (large cargo freighter)
configuration (airplanes having variable
numbers RT631, RT632, RT743, and
RT876) no longer have the affected
tension ties and, therefore, are not
subject to the unsafe condition. These
airplanes are no longer included in the
effectivity of Boeing Alert Service
Bulletin 747–53A2559, dated January 8,
2009, described below.
Relevant Service Information
We have reviewed Boeing Alert
Service Bulletin 747–53A2559, dated
January 8, 2009. The service bulletin
describes procedures for modifying the
frame-to-tension-tie joints at body
stations 1120 through 1220. The
modification includes installing a new
frame and tension tie structure outboard
of approximately buttock line 36,
related investigative actions, and
corrective actions if necessary. The
related investigative actions include a
detailed inspection for cracking of the
remaining frame structure and tension
tie structure and an open-hole high
frequency eddy current inspection for
cracking of the fastener holes opened
during the modification. The corrective
actions include contacting Boeing for
repair instructions. The service bulletin
also describes procedures for repetitive
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post-modification detailed inspections
for cracking from body stations 1120
through 1220. For airplanes on which
any crack is found, the service bulletin
specifies the corrective action of
contacting Boeing for repair
instructions. The service bulletin also
specifies contacting Boeing for
additional modification requirements at
a specified time after doing the initial
modification.
Modifying the frame-to-tension-tie
joints at body stations 1120 through
1220 eliminates the need for the
repetitive Stage 1 and Stage 2 inspection
requirements of AD 2007–23–18.
The compliance times in Boeing Alert
Service Bulletin 747–53A2559, dated
January 8, 2009, are:
• For the initial modification: Before
the accumulation of 17,000 total flight
cycles, or within 3,000 flight cycles after
the date on the service bulletin,
whichever occurs later.
• For the repetitive post-modification
detailed inspections: Within 8,000 flight
cycles after the modification, or within
1,000 flight cycles after the date on the
service bulletin, whichever occurs later;
and repeated thereafter at intervals not
to exceed 3,000 flight cycles.
• For repair of any crack: Before
further flight after finding the crack. The
inspection is repeated thereafter at
intervals not to exceed 3,000 flight
cycles.
• For the additional modification
requirements: Before the accumulation
of 14,000 flight cycles after the first
modification, or within 1,000 flight
cycles after the date on the service
bulletin, whichever occurs later.
FAA’s Determination and Requirements
of the Proposed AD
We have evaluated all pertinent
information and identified an unsafe
condition that is likely to develop on
other airplanes of the same type design.
For this reason, we are proposing this
AD, which would supersede AD 2007–
23–18 and would retain the
requirements of the existing AD. This
proposed AD would also require
accomplishing the actions specified in
the service bulletin described
previously, except as discussed under
‘‘Difference Between the Proposed AD
and the Service Information.’’
Difference Between the Proposed AD
and the Service Information
The service bulletin specifies to
contact the manufacturer for
instructions on how to repair certain
conditions, but this proposed AD would
require repairing those conditions in
one of the following ways:
• Using a method that we approve; or
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• Using data that meet the
certification basis of the airplane, and
that have been approved by an
Authorized Representative for the
Boeing Commercial Airplanes
Delegation Option Authorization
Organization whom we have authorized
to make those findings.
Related Rulemaking
On December 26, 2007, we issued AD
2004–07–22 R1, amendment 39–15326
(73 FR 1052, January 7, 2008), which is
applicable to all Boeing Model 747–100,
747–100B, 747–100B SUD, 747–200B,
747–200C, 747–200F, 747–300, 747–
400, 747–400D, 747–400F, 747SR, and
747SP series airplanes. (A correction to
AD 2004–07–22 R1 was published in
the Federal Register on February 14,
2008 (73 FR 8589).) That AD requires
that the maintenance inspection
program be revised to include
inspections that will give no less than
the required damage tolerance rating for
each structural significant item, and
repair of cracked structure. That AD
resulted from a report of incidents
involving fatigue cracking in transport
category airplanes that are approaching
or have exceeded their design service
objective. We issued that AD to ensure
the continued structural integrity of the
affected airplanes. The repair and
modification procedures of Boeing Alert
Service Bulletin 747–53A2559, dated
January 8, 2009, are alternative methods
of compliance (AMOCs) for paragraphs
(h), (i), and (j) of AD 2004–07–22 R1,
only for the areas modified as given in
the alert service bulletin.
On August 2, 2007, we issued AD
2007–16–19, amendment 39–15158 (72
FR 45151, August 13, 2007), which is
applicable to certain Boeing Model 747–
200B, 747–300, and 747–400 series
airplanes. That AD requires repetitive
detailed inspections for cracking of the
aft tension tie channels from body
station (BS) 1120 to BS 1220 and from
BS 880 to BS 1100, and corrective
actions if necessary. That AD resulted
from cracks found in the aft tension tie
channels at four station locations on a
Model 747–200B series airplane that
had been modified to a special freighter.
We issued that AD to detect and correct
cracking of the aft tension tie channels;
failure of more than one tension tie
could result in rapid depressurization of
the airplane. The applicable inspection,
repair, and modification procedures of
Boeing Alert Service Bulletin 747–
53A2559, dated January 8, 2009, are
AMOCs for paragraph (f) of AD 2007–
16–19, only for the areas modified as
given in the alert service bulletin.
Changes to Existing AD
This proposed AD would retain the
requirements of AD 2007–23–18. Since
AD 2007–23–18 was issued, the AD
format has been revised, and certain
paragraphs have been rearranged. As a
result, the corresponding paragraph
identifiers have changed in this
proposed AD, as listed in the following
table:
REVISED PARAGRAPH IDENTIFIERS
Requirement in AD
2007–23–18
paragraph
paragraph
paragraph
paragraph
paragraph
paragraph
(f) .............
(g) ............
(h) ............
(i) .............
(j) .............
(k) ............
Corresponding
requirement in this
proposed AD
paragraph
paragraph
paragraph
paragraph
paragraph
paragraph
(g).
(h).
(i).
(j).
(k).
(l).
We have removed paragraph (b)(2) of
AD 2007–23–18. Global AMOC approval
has been previously given to Boeing for
AD 2004–07–22 R1. Therefore, that
paragraph is no longer necessary.
Interim Action
We consider this proposed AD
interim action. If final action is later
identified, we might consider further
rulemaking then.
Costs of Compliance
There are about 618 airplanes of the
affected design in the worldwide fleet,
which includes 72 U.S.-registered
airplanes. The following table provides
the estimated costs for U.S. operators to
comply with this proposed AD. The
average labor rate is $80 per work hour.
ESTIMATED COSTS
Action
Work hours
Parts
Cost per airplane
Stage 1 inspections (required by AD 2007–23–18) ......
19 ................
$0 ................
Stage 2 inspections (required by AD 2007–23–18) ......
83 ................
$0 ................
$1,520 per inspection
cycle.
$6,640 ...............................
Modification (new proposed action) ..............................
257 to 263 ...
Post-modification inspections (new proposed action) ...
6 ..................
$341,334 to
$345,490.
$0 ................
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1 Depending
$480 per inspection cycle
$109,440 per inspection
cycle.
$478,080 per inspection
cycle.
$26,056,368 to
$26,390,160.1
$34,560 per inspection
cycle.
on airplane configuration.
Because the manufacturer has not yet
specified the additional modification
actions commensurate with the
additional modification specified by
this proposed AD, we cannot provide
specific information regarding the
required number of work hours or the
cost of parts to do the proposed
additional modification. Additional
modification costs will likely vary
depending on the operator and the
airplane configuration.
Authority for This Rulemaking
Title 49 of the United States Code
specifies the FAA’s authority to issue
rules on aviation safety. Subtitle I,
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Fleet cost
18:35 Jul 10, 2009
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Section 106, describes the authority of
the FAA Administrator. Subtitle VII,
Aviation Programs, describes in more
detail the scope of the Agency’s
authority.
We are issuing this rulemaking under
the authority described in Subtitle VII,
Part A, Subpart III, Section 44701,
‘‘General requirements.’’ Under that
section, Congress charges the FAA with
promoting safe flight of civil aircraft in
air commerce by prescribing regulations
for practices, methods, and procedures
the Administrator finds necessary for
safety in air commerce. This regulation
is within the scope of that authority
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because it addresses an unsafe condition
that is likely to exist or develop on
products identified in this rulemaking
action.
Regulatory Findings
We have determined that this
proposed AD would not have federalism
implications under Executive Order
13132. This proposed AD would not
have a substantial direct effect on the
States, on the relationship between the
national Government and the States, or
on the distribution of power and
responsibilities among the various
levels of government.
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For the reasons discussed above, I
certify that the proposed regulation:
1. Is not a ‘‘significant regulatory
action’’ under Executive Order 12866;
2. Is not a ‘‘significant rule’’ under the
DOT Regulatory Policies and Procedures
(44 FR 11034, February 26, 1979); and
3. Will not have a significant
economic impact, positive or negative,
on a substantial number of small entities
under the criteria of the Regulatory
Flexibility Act.
We prepared a regulatory evaluation
of the estimated costs to comply with
this proposed AD and placed it in the
AD docket. See the ADDRESSES section
for a location to examine the regulatory
evaluation.
List of Subjects in 14 CFR Part 39
Air transportation, Aircraft, Aviation
safety, Incorporation by reference,
Safety.
The Proposed Amendment
Accordingly, under the authority
delegated to me by the Administrator,
the FAA proposes to amend 14 CFR part
39 as follows:
PART 39—AIRWORTHINESS
DIRECTIVES
1. The authority citation for part 39
continues to read as follows:
Authority: 49 U.S.C. 106(g), 40113, 44701.
§ 39.13
[Amended]
2. The FAA amends § 39.13 by
removing amendment 39–15266 (72 FR
65655, November 23, 2007) and adding
the following new AD:
Boeing: Docket No. FAA–2009–0607;
Directorate Identifier 2009–NM–024–AD.
Comments Due Date
(a) The FAA must receive comments on
this AD action by August 27, 2009.
Affected ADs
(b) This AD supersedes AD 2007–23–18.
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Applicability
(c) This AD applies to Boeing Model 747–
100B SUD, 747–200B, 747–300, 747–400, and
747–400D series airplanes AD, certificated in
any category, as identified in Boeing Alert
Service Bulletin 747–53A2559, dated January
8, 2009.
Subject
(d) Air Transport Association (ATA) of
America Code 53: Fuselage.
Unsafe Condition
(e) This AD results from reports of cracked
and severed tension ties, broken fasteners,
and cracks in the frame, shear web, and shear
ties adjacent to tension ties for the upper
deck. The Federal Aviation Administration is
issuing this AD to detect and correct cracking
of the tension ties, shear webs, and frames of
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the upper deck, which could result in rapid
decompression and reduced structural
integrity of the airplane.
Compliance
(f) You are responsible for having the
actions required by this AD performed within
the compliance times specified, unless the
actions have already been done.
Restatement of the Requirements of AD
2007–23–18
Repetitive Stage 1 Inspections
(g) Do detailed inspections for cracking or
discrepancies of the fasteners in the tension
ties, shear webs, and frames at body stations
1120 through 1220, and related investigative
and corrective actions as applicable, by doing
all actions specified in and in accordance
with ‘‘Stage 1 Inspection’’ of the
Accomplishment Instructions of Boeing Alert
Service Bulletin 747–53A2507, dated April
21, 2005, except as provided by paragraph (k)
of this AD. Do the Stage 1 inspections at the
applicable times specified in paragraphs (h)
and (i) of this AD, except as provided by
paragraphs (g)(1) and (g)(2) of this AD. All
applicable related investigative and
corrective actions must be done before
further flight. Doing the modification
required by paragraph (m) of this AD
terminates the repetitive inspection
requirements of this paragraph.
(1) Where paragraph 1.E., ‘‘Compliance,’’ of
Boeing Alert Service Bulletin 747–53A2507,
dated April 21, 2005, specifies a compliance
time relative to the original issue date of the
service bulletin, this AD requires compliance
before the specified compliance time after
April 26, 2006 (the effective date of AD
2006–06–11, amendment 39–14520, which
was superseded by AD 2007–23–18).
(2) For any airplane that reaches the
applicable compliance time for the initial
Stage 2 inspection (as specified in Table 1,
Compliance Recommendations, under
paragraph 1.E. of Boeing Alert Service
Bulletin 747–53A2507, dated April 21, 2005)
before reaching the applicable compliance
time for the initial Stage 1 inspection:
Accomplishment of the initial Stage 2
inspection eliminates the need to do the
Stage 1 inspections.
Compliance Time for Initial Stage 1
Inspection
(h) Do the initial Stage 1 inspection at the
earlier of the times specified in paragraphs
(h)(1) and (h)(2) of this AD.
(1) At the earlier of the times specified in
paragraphs (h)(1)(i) and (h)(1)(ii) of this AD.
(i) At the applicable time specified in
paragraph 1.E., ‘‘Compliance,’’ of Boeing
Alert Service Bulletin 747–53A2507, dated
April 21, 2005.
(ii) Before the accumulation of 10,000 total
flight cycles, or within 250 flight cycles after
November 28, 2007 (the effective date of AD
2007–23–18), whichever occurs later.
(2) At the later of the times specified in
paragraphs (h)(2)(i) and (h)(2)(ii) of this AD.
(i) Before the accumulation of 12,000 total
flight cycles.
(ii) Within 50 flight cycles or 20 days,
whichever occurs first, after November 28,
2007.
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Compliance Times for Repetitive Stage 1
Inspections
(i) Repeat the Stage 1 inspection specified
in paragraph (g) of this AD at the time
specified in paragraph (i)(1) or (i)(2), as
applicable. Repeat the inspection thereafter
at intervals not to exceed 250 flight cycles,
until the initial Stage 2 inspection required
by paragraph (j) of this AD has been done.
(1) For airplanes on which the initial Stage
1 inspection had not been accomplished as
of November 28, 2007: Do the next inspection
before the accumulation of 10,000 total flight
cycles, or within 250 flight cycles after the
initial Stage 1 inspection done in accordance
with paragraph (g) of this AD, whichever
occurs later.
(2) For airplanes on which the initial Stage
1 inspection had been accomplished as of
November 28, 2007: Do the next inspection
at the applicable time specified in paragraph
(i)(2)(i) or (i)(2)(ii) of this AD.
(i) For airplanes that had accumulated
fewer than 12,000 total flight cycles as of
November 28, 2007: Do the next inspection
before the accumulation of 10,000 total flight
cycles, or within 250 flight cycles after
November 28, 2007, whichever occurs later.
(ii) For airplanes that had accumulated
12,000 total flight cycles or more as of the
effective date of this AD: Do the next
inspection at the later of the times specified
in paragraphs (i)(2)(ii)(A) and (i)(2)(ii)(B) of
this AD.
(A) Within 250 flight cycles after
accomplishment of the initial Stage 1
inspection.
(B) Within 50 flight cycles or 20 days,
whichever occurs first, after November 28,
2007.
Repetitive Stage 2 Inspections
(j) Do detailed and high frequency eddy
current inspections for cracking or
discrepancies of the fasteners in the tension
ties, shear webs, and frames at body stations
1120 through 1220, and related investigative
and corrective actions as applicable, by doing
all actions specified in and in accordance
with ‘‘Stage 2 Inspection’’ of the
Accomplishment Instructions of Boeing Alert
Service Bulletin 747–53A2507, dated April
21, 2005, except as provided by paragraph (k)
of this AD. Do the initial and repetitive Stage
2 inspections at the applicable times
specified in paragraph 1.E., ‘‘Compliance,’’ of
Boeing Alert Service Bulletin 747–53A2507,
dated April 21, 2005. All applicable related
investigative and corrective actions must be
done before further flight. Accomplishment
of the initial Stage 2 inspection ends the
repetitive Stage 1 inspections. Doing the
modification required by paragraph (m) of
this AD terminates the repetitive inspection
requirements of this paragraph.
Exception to Corrective Action Instructions
(k) If any discrepancy, including but not
limited to cracking, or broken, loose, or
missing fasteners, is found during any
inspection required by paragraphs (g)
through (j) of this AD, and Boeing Alert
Service Bulletin 747–53A2507, dated April
21, 2005, specifies to contact Boeing for
appropriate action: Before further flight,
repair the discrepancy using a method
E:\FR\FM\13JYP1.SGM
13JYP1
Federal Register / Vol. 74, No. 132 / Monday, July 13, 2009 / Proposed Rules
approved in accordance with the procedures
specified in paragraph (n) of this AD.
Reporting Requirement
(l) At the applicable time specified in
paragraph (l)(1) or (l)(2) of this AD, submit
a report of the findings (both positive and
negative) of each Stage 1 inspection required
by paragraph (g) of this AD to Boeing
Commercial Airplanes; Attention: Manager,
Airline Support; P.O. Box 3707 MC 04–ER;
Seattle, Washington 98124–2207; fax (425)
266–5562. The report must include the
inspection results, a description of any
discrepancies found, the inspections
performed, the airplane serial number, and
the number of total accumulated flight cycles
on the airplane. Under the provisions of the
Paperwork Reduction Act (44 U.S.C. 3501 et
seq.), the Office of Management and Budget
(OMB) has approved the information
collection requirements contained in this AD
and has assigned OMB Control Number
2120–0056.
(1) For any inspection done after November
28, 2007: Submit the report within 30 days
after the inspection.
(2) For any inspection done before
November 28, 2007: Submit the report within
30 days after November 28, 2007.
mstockstill on DSKH9S0YB1PROD with PROPOSALS
New Requirements of This AD
Modification
(m) Except as provided by paragraphs
(m)(1) and (m)(2) of this AD: At the times
specified in paragraph 1.E, ‘‘Compliance,’’ of
Boeing Alert Service Bulletin 747–53A2559,
dated January 8, 2009, modify the frame-totension-tie joints at body stations 1120
through 1220; do all related investigative and
applicable corrective actions; do the
repetitive post-modification detailed
inspections for cracking of the tension tie and
frame structure and all applicable corrective
actions; and do the additional modification.
Do all actions in accordance with the
Accomplishment Instructions of Boeing Alert
Service Bulletin 747–53A2559, dated January
8, 2009. Modifying the frame-to-tension-tie
joints at body stations 1120 through 1220
terminates the repetitive inspection
requirements of paragraphs (g) and (j) of this
AD.
(1) Where paragraph 1.E., ‘‘Compliance,’’ of
Boeing Alert Service Bulletin 747–53A2559,
dated January 8, 2009, specifies a compliance
time relative to the original issue date of the
service bulletin, this AD requires compliance
within the specified compliance time after
the effective date of this AD.
(2) Where Boeing Alert Service Bulletin
747–53A2559, dated January 8, 2009,
specifies to contact Boeing for repair
instructions or additional modification
requirements: Before further flight, repair the
discrepancy or do the modification using a
method approved in accordance with the
procedures specified in paragraph (n) of this
AD.
Alternative Methods of Compliance
(AMOCs)
(n)(1) The Manager, Seattle Aircraft
Certification Office (ACO), FAA, has the
authority to approve AMOCs for this AD, if
requested using the procedures found in 14
VerDate Nov<24>2008
18:35 Jul 10, 2009
Jkt 217001
CFR 39.19. Send information to ATTN: Ivan
Li, Aerospace Engineer, Airframe Branch,
ANM–120S, FAA, Seattle Aircraft
Certification Office, 1601 Lind Avenue, SW.,
Renton, Washington 98057–3356; telephone
(425) 917–6437; fax (425) 917–6590. Or,
e-mail information to 9-ANM-Seattle-ACOAMOC-Requests@faa.gov.
(2) To request a different method of
compliance or a different compliance time
for this AD, follow the procedures in 14 CFR
39.19. Before using any approved AMOC on
any airplane to which the AMOC applies,
notify your principal maintenance inspector
(PMI) or principal avionics inspector (PAI),
as appropriate, or lacking a principal
inspector, your local Flight Standards District
Office. The AMOC approval letter must
specifically reference this AD.
(3) An AMOC that provides an acceptable
level of safety may be used for any repair
required by this AD, if it is approved by an
Authorized Representative for the Boeing
Commercial Airplanes Delegation Option
Authorization Organization who has been
authorized by the Manager, Seattle ACO, to
make those findings. For a repair method to
be approved, the repair must meet the
certification basis of the airplane and 14 CFR
25.571, Amendment 45, and the approval
must specifically refer to this AD.
(4) AMOCs approved previously in
accordance with AD 2007–23–18 are
approved as AMOCs for the corresponding
requirements of paragraphs (g) and (j) of this
AD.
Issued in Renton, Washington, on June 24,
2009.
Ali Bahrami,
Manager, Transport Airplane Directorate,
Aircraft Certification Service.
[FR Doc. E9–16463 Filed 7–10–09; 8:45 am]
BILLING CODE 4910–13–P
DEPARTMENT OF TRANSPORTATION
Federal Aviation Administration
14 CFR Part 71
[Docket No. FAA–2009–0552; Airspace
Docket No. 09–ANM–7]
Proposed Establishment of Class E
Airspace; Ronan, MT
AGENCY: Federal Aviation
Administration (FAA), DOT.
ACTION: Notice of proposed rulemaking.
SUMMARY: This action proposes to
establish Class E airspace at Ronan, MT.
Additional controlled airspace is
necessary to accommodate aircraft using
a new Area Navigation (RNAV) Global
Positioning System (GPS) Standard
Instrument Approach Procedure (SIAP)
at Ronan Airport, Ronan, MT. The FAA
is proposing this action to enhance the
safety and management of aircraft
operations at Ronan Airport.
DATES: Comments must be received on
or before August 27, 2009.
PO 00000
Frm 00008
Fmt 4702
Sfmt 4702
33381
ADDRESSES: Send comments on this
proposal to the U.S. Department of
Transportation, Docket Operations, M–
30, West Building Ground Floor, Room
W12–140, 1200 New Jersey Avenue, SE.,
Washington, DC 20590. Telephone (202)
366–9826. You must identify FAA
Docket No. FAA–2009–0552; Airspace
Docket No. 09–ANM–7, at the beginning
of your comments. You may also submit
comments through the Internet at
https://www.regulations.gov.
FOR FURTHER INFORMATION CONTACT:
Eldon Taylor, Federal Aviation
Administration, Operations Support
Group, Western Service Center, 1601
Lind Avenue, SW., Renton, WA 98057;
telephone (425) 203–4537.
SUPPLEMENTARY INFORMATION:
Comments Invited
Interested parties are invited to
participate in this proposed rulemaking
by submitting such written data, views,
or arguments, as they may desire.
Comments that provide the factual basis
supporting the views and suggestions
presented are particularly helpful in
developing reasoned regulatory
decisions on the proposal. Comments
are specifically invited on the overall
regulatory, aeronautical, economic,
environmental, and energy-related
aspects of the proposal.
Communications should identify both
docket numbers (FAA Docket No. FAA
2009–0552 and Airspace Docket No. 09–
ANM–7) and be submitted in triplicate
to the Docket Management System (see
ADDRESSES section for address and
phone number). You may also submit
comments through the Internet at
https://www.regulations.gov.
Commenters wishing the FAA to
acknowledge receipt of their comments
on this action must submit with those
comments a self-addressed stamped
postcard on which the following
statement is made: ‘‘Comments to FAA
Docket No. FAA–2009–0552 and
Airspace Docket No. 09–ANM–7.’’ The
postcard will be date/time stamped and
returned to the commenter.
All communications received on or
before the specified closing date for
comments will be considered before
taking action on the proposed rule. The
proposal contained in this action may
be changed in light of comments
received. All comments submitted will
be available for examination in the
public docket both before and after the
closing date for comments. A report
summarizing each substantive public
contact with FAA personnel concerned
with this rulemaking will be filed in the
docket.
E:\FR\FM\13JYP1.SGM
13JYP1
Agencies
[Federal Register Volume 74, Number 132 (Monday, July 13, 2009)]
[Proposed Rules]
[Pages 33377-33381]
From the Federal Register Online via the Government Printing Office [www.gpo.gov]
[FR Doc No: E9-16463]
-----------------------------------------------------------------------
DEPARTMENT OF TRANSPORTATION
Federal Aviation Administration
14 CFR Part 39
[Docket No. FAA-2009-0607; Directorate Identifier 2009-NM-024-AD]
RIN 2120-AA64
Airworthiness Directives; Boeing Model 747-100B SUD, 747-200B,
747-300, 747-400, and 747-400D Series Airplanes
AGENCY: Federal Aviation Administration (FAA), Department of
Transportation (DOT).
ACTION: Notice of proposed rulemaking (NPRM).
-----------------------------------------------------------------------
SUMMARY: The FAA proposes to supersede an existing airworthiness
directive (AD) that applies to all Boeing Model 747-100B SUD, 747-300,
747-400, and 747-400D series airplanes; and Model 747-200B series
airplanes having a stretched upper deck. The existing AD currently
requires repetitively inspecting for cracking or discrepancies of the
fasteners in the tension ties, shear webs, and frames at body stations
1120 through 1220; and related investigative and corrective actions if
necessary. This proposed AD would also require modifying the frame-to-
tension-tie joints at body stations 1120 through 1220 (including
related investigative actions and corrective actions if necessary),
which would provide a terminating action for the repetitive
inspections. This proposed AD would also require new repetitive
inspections after the modification, corrective actions if necessary,
and additional modification requirements at a specified time after the
first modification. This proposed AD would also remove certain
airplanes from the applicability. This proposed AD results from reports
of cracked and severed tension ties, broken fasteners, and cracks in
the frame, shear web, and shear ties adjacent to tension ties for the
upper deck. We are proposing this AD to detect and correct cracking of
the tension ties, shear webs, and frames of the upper deck, which could
result in rapid decompression and reduced structural integrity of the
airplane.
DATES: We must receive comments on this proposed AD by August 27, 2009.
ADDRESSES: You may send comments by any of the following methods:
Federal eRulemaking Portal: Go to https://www.regulations.gov. Follow the instructions for submitting comments.
Fax: 202-493-2251.
Mail: U.S. Department of Transportation, Docket
Operations, M-30, West Building Ground Floor, Room W12-140, 1200 New
Jersey Avenue, SE., Washington, DC 20590.
Hand Delivery: U.S. Department of Transportation, Docket
Operations, M-30, West Building Ground Floor, Room W12-140, 1200 New
Jersey Avenue, SE., Washington, DC 20590, between 9 a.m. and 5 p.m.,
Monday through Friday, except Federal holidays.
For service information identified in this proposed AD, contact
Boeing Commercial Airplanes, Attention: Data & Services Management,
P.O. Box 3707, MC 2H-65, Seattle, Washington 98124-2207; telephone 206-
544-5000, extension 1; fax 206-766-5680; e-mail me.boecom@boeing.com;
Internet
[[Page 33378]]
https://www.myboeingfleet.com. You may review copies of the referenced
service information at the FAA, Transport Airplane Directorate, 1601
Lind Avenue, SW., Renton, Washington. For information on the
availability of this material at the FAA, call 425-227-1221 or 425-227-
1152.
Examining the AD Docket
You may examine the AD docket on the Internet at https://www.regulations.gov; or in person at the Docket Management Facility
between 9 a.m. and 5 p.m., Monday through Friday, except Federal
holidays. The AD docket contains this proposed AD, the regulatory
evaluation, any comments received, and other information. The street
address for the Docket Office (telephone 800-647-5527) is in the
ADDRESSES section. Comments will be available in the AD docket shortly
after receipt.
FOR FURTHER INFORMATION CONTACT: Ivan Li, Aerospace Engineer, Airframe
Branch, ANM-120S, FAA, Seattle Aircraft Certification Office, 1601 Lind
Avenue, SW., Renton, Washington 98057-3356; telephone (425) 917-6437;
fax (425) 917-6590.
SUPPLEMENTARY INFORMATION:
Comments Invited
We invite you to send any written relevant data, views, or
arguments about this proposed AD. Send your comments to an address
listed under the ADDRESSES section. Include ``Docket No. FAA-2009-0607;
Directorate Identifier 2009-NM-024-AD'' at the beginning of your
comments. We specifically invite comments on the overall regulatory,
economic, environmental, and energy aspects of this proposed AD. We
will consider all comments received by the closing date and may amend
this proposed AD because of those comments.
We will post all comments we receive, without change, to https://www.regulations.gov, including any personal information you provide. We
will also post a report summarizing each substantive verbal contact we
receive about this proposed AD.
Discussion
On November 15, 2007, we issued AD 2007-23-18, amendment 39-15266
(72 FR 65655, November 23, 2007), for all Boeing Model 747-100B SUD,
747-300, 747-400, and 747-400D series airplanes; and Model 747-200B
series airplanes having a stretched upper deck. That AD requires
repetitively inspecting for cracking or discrepancies of the fasteners
in the tension ties, shear webs, and frames at body stations 1120
through 1220; and related investigative and corrective actions if
necessary. That AD resulted from reports of multiple severed adjacent
tension ties, in addition to the previous reports of cracked and
severed tension ties, broken fasteners, and cracks in the frame, shear
web, and shear ties adjacent to tension ties for the upper deck. We
issued that AD to detect and correct cracking of the tension ties,
shear webs, and frames of the upper deck, which could result in rapid
decompression and reduced structural integrity of the airplane.
Actions Since Existing AD Was Issued
In AD 2007-23-18, we required inspection reports because the extent
of cracking in the fleet was not known, and we specified that the
inspection reports would help determine the damage condition of the
fleet. We stated that, based on the results of those reports, we might
determine that further corrective action is warranted. Since we issued
that AD, the manufacturer has developed a new modification that would
terminate the repetitive Stage 1 and Stage 2 inspections required by
paragraphs (f) and (i) of AD 2007-23-18. Therefore, further corrective
action is warranted; however, this proposed AD does not provide a
terminating action for all repetitive inspections.
Boeing has also informed us that Model 747-400 airplanes converted
to the 747-400 LCF (large cargo freighter) configuration (airplanes
having variable numbers RT631, RT632, RT743, and RT876) no longer have
the affected tension ties and, therefore, are not subject to the unsafe
condition. These airplanes are no longer included in the effectivity of
Boeing Alert Service Bulletin 747-53A2559, dated January 8, 2009,
described below.
Relevant Service Information
We have reviewed Boeing Alert Service Bulletin 747-53A2559, dated
January 8, 2009. The service bulletin describes procedures for
modifying the frame-to-tension-tie joints at body stations 1120 through
1220. The modification includes installing a new frame and tension tie
structure outboard of approximately buttock line 36, related
investigative actions, and corrective actions if necessary. The related
investigative actions include a detailed inspection for cracking of the
remaining frame structure and tension tie structure and an open-hole
high frequency eddy current inspection for cracking of the fastener
holes opened during the modification. The corrective actions include
contacting Boeing for repair instructions. The service bulletin also
describes procedures for repetitive post-modification detailed
inspections for cracking from body stations 1120 through 1220. For
airplanes on which any crack is found, the service bulletin specifies
the corrective action of contacting Boeing for repair instructions. The
service bulletin also specifies contacting Boeing for additional
modification requirements at a specified time after doing the initial
modification.
Modifying the frame-to-tension-tie joints at body stations 1120
through 1220 eliminates the need for the repetitive Stage 1 and Stage 2
inspection requirements of AD 2007-23-18.
The compliance times in Boeing Alert Service Bulletin 747-53A2559,
dated January 8, 2009, are:
For the initial modification: Before the accumulation of
17,000 total flight cycles, or within 3,000 flight cycles after the
date on the service bulletin, whichever occurs later.
For the repetitive post-modification detailed inspections:
Within 8,000 flight cycles after the modification, or within 1,000
flight cycles after the date on the service bulletin, whichever occurs
later; and repeated thereafter at intervals not to exceed 3,000 flight
cycles.
For repair of any crack: Before further flight after
finding the crack. The inspection is repeated thereafter at intervals
not to exceed 3,000 flight cycles.
For the additional modification requirements: Before the
accumulation of 14,000 flight cycles after the first modification, or
within 1,000 flight cycles after the date on the service bulletin,
whichever occurs later.
FAA's Determination and Requirements of the Proposed AD
We have evaluated all pertinent information and identified an
unsafe condition that is likely to develop on other airplanes of the
same type design. For this reason, we are proposing this AD, which
would supersede AD 2007-23-18 and would retain the requirements of the
existing AD. This proposed AD would also require accomplishing the
actions specified in the service bulletin described previously, except
as discussed under ``Difference Between the Proposed AD and the Service
Information.''
Difference Between the Proposed AD and the Service Information
The service bulletin specifies to contact the manufacturer for
instructions on how to repair certain conditions, but this proposed AD
would require repairing those conditions in one of the following ways:
Using a method that we approve; or
[[Page 33379]]
Using data that meet the certification basis of the
airplane, and that have been approved by an Authorized Representative
for the Boeing Commercial Airplanes Delegation Option Authorization
Organization whom we have authorized to make those findings.
Related Rulemaking
On December 26, 2007, we issued AD 2004-07-22 R1, amendment 39-
15326 (73 FR 1052, January 7, 2008), which is applicable to all Boeing
Model 747-100, 747-100B, 747-100B SUD, 747-200B, 747-200C, 747-200F,
747-300, 747-400, 747-400D, 747-400F, 747SR, and 747SP series
airplanes. (A correction to AD 2004-07-22 R1 was published in the
Federal Register on February 14, 2008 (73 FR 8589).) That AD requires
that the maintenance inspection program be revised to include
inspections that will give no less than the required damage tolerance
rating for each structural significant item, and repair of cracked
structure. That AD resulted from a report of incidents involving
fatigue cracking in transport category airplanes that are approaching
or have exceeded their design service objective. We issued that AD to
ensure the continued structural integrity of the affected airplanes.
The repair and modification procedures of Boeing Alert Service Bulletin
747-53A2559, dated January 8, 2009, are alternative methods of
compliance (AMOCs) for paragraphs (h), (i), and (j) of AD 2004-07-22
R1, only for the areas modified as given in the alert service bulletin.
On August 2, 2007, we issued AD 2007-16-19, amendment 39-15158 (72
FR 45151, August 13, 2007), which is applicable to certain Boeing Model
747-200B, 747-300, and 747-400 series airplanes. That AD requires
repetitive detailed inspections for cracking of the aft tension tie
channels from body station (BS) 1120 to BS 1220 and from BS 880 to BS
1100, and corrective actions if necessary. That AD resulted from cracks
found in the aft tension tie channels at four station locations on a
Model 747-200B series airplane that had been modified to a special
freighter. We issued that AD to detect and correct cracking of the aft
tension tie channels; failure of more than one tension tie could result
in rapid depressurization of the airplane. The applicable inspection,
repair, and modification procedures of Boeing Alert Service Bulletin
747-53A2559, dated January 8, 2009, are AMOCs for paragraph (f) of AD
2007-16-19, only for the areas modified as given in the alert service
bulletin.
Changes to Existing AD
This proposed AD would retain the requirements of AD 2007-23-18.
Since AD 2007-23-18 was issued, the AD format has been revised, and
certain paragraphs have been rearranged. As a result, the corresponding
paragraph identifiers have changed in this proposed AD, as listed in
the following table:
Revised Paragraph Identifiers
------------------------------------------------------------------------
Corresponding requirement
Requirement in AD 2007-23-18 in this proposed AD
------------------------------------------------------------------------
paragraph (f)............................. paragraph (g).
paragraph (g)............................. paragraph (h).
paragraph (h)............................. paragraph (i).
paragraph (i)............................. paragraph (j).
paragraph (j)............................. paragraph (k).
paragraph (k)............................. paragraph (l).
------------------------------------------------------------------------
We have removed paragraph (b)(2) of AD 2007-23-18. Global AMOC
approval has been previously given to Boeing for AD 2004-07-22 R1.
Therefore, that paragraph is no longer necessary.
Interim Action
We consider this proposed AD interim action. If final action is
later identified, we might consider further rulemaking then.
Costs of Compliance
There are about 618 airplanes of the affected design in the
worldwide fleet, which includes 72 U.S.-registered airplanes. The
following table provides the estimated costs for U.S. operators to
comply with this proposed AD. The average labor rate is $80 per work
hour.
Estimated Costs
----------------------------------------------------------------------------------------------------------------
Action Work hours Parts Cost per airplane Fleet cost
----------------------------------------------------------------------------------------------------------------
Stage 1 inspections (required 19................. $0................. $1,520 per $109,440 per
by AD 2007-23-18). inspection cycle. inspection
cycle.
Stage 2 inspections (required 83................. $0................. $6,640............ $478,080 per
by AD 2007-23-18). inspection
cycle.
Modification (new proposed 257 to 263......... $341,334 to $361,894 to $26,056,368 to
action). $345,490. $366,530. $26,390,160.\1\
Post-modification inspections 6.................. $0................. $480 per $34,560 per
(new proposed action). inspection cycle. inspection
cycle.
----------------------------------------------------------------------------------------------------------------
\1\ Depending on airplane configuration.
Because the manufacturer has not yet specified the additional
modification actions commensurate with the additional modification
specified by this proposed AD, we cannot provide specific information
regarding the required number of work hours or the cost of parts to do
the proposed additional modification. Additional modification costs
will likely vary depending on the operator and the airplane
configuration.
Authority for This Rulemaking
Title 49 of the United States Code specifies the FAA's authority to
issue rules on aviation safety. Subtitle I, Section 106, describes the
authority of the FAA Administrator. Subtitle VII, Aviation Programs,
describes in more detail the scope of the Agency's authority.
We are issuing this rulemaking under the authority described in
Subtitle VII, Part A, Subpart III, Section 44701, ``General
requirements.'' Under that section, Congress charges the FAA with
promoting safe flight of civil aircraft in air commerce by prescribing
regulations for practices, methods, and procedures the Administrator
finds necessary for safety in air commerce. This regulation is within
the scope of that authority because it addresses an unsafe condition
that is likely to exist or develop on products identified in this
rulemaking action.
Regulatory Findings
We have determined that this proposed AD would not have federalism
implications under Executive Order 13132. This proposed AD would not
have a substantial direct effect on the States, on the relationship
between the national Government and the States, or on the distribution
of power and responsibilities among the various levels of government.
[[Page 33380]]
For the reasons discussed above, I certify that the proposed
regulation:
1. Is not a ``significant regulatory action'' under Executive Order
12866;
2. Is not a ``significant rule'' under the DOT Regulatory Policies
and Procedures (44 FR 11034, February 26, 1979); and
3. Will not have a significant economic impact, positive or
negative, on a substantial number of small entities under the criteria
of the Regulatory Flexibility Act.
We prepared a regulatory evaluation of the estimated costs to
comply with this proposed AD and placed it in the AD docket. See the
ADDRESSES section for a location to examine the regulatory evaluation.
List of Subjects in 14 CFR Part 39
Air transportation, Aircraft, Aviation safety, Incorporation by
reference, Safety.
The Proposed Amendment
Accordingly, under the authority delegated to me by the
Administrator, the FAA proposes to amend 14 CFR part 39 as follows:
PART 39--AIRWORTHINESS DIRECTIVES
1. The authority citation for part 39 continues to read as follows:
Authority: 49 U.S.C. 106(g), 40113, 44701.
Sec. 39.13 [Amended]
2. The FAA amends Sec. 39.13 by removing amendment 39-15266 (72 FR
65655, November 23, 2007) and adding the following new AD:
Boeing: Docket No. FAA-2009-0607; Directorate Identifier 2009-NM-
024-AD.
Comments Due Date
(a) The FAA must receive comments on this AD action by August
27, 2009.
Affected ADs
(b) This AD supersedes AD 2007-23-18.
Applicability
(c) This AD applies to Boeing Model 747-100B SUD, 747-200B, 747-
300, 747-400, and 747-400D series airplanes AD, certificated in any
category, as identified in Boeing Alert Service Bulletin 747-
53A2559, dated January 8, 2009.
Subject
(d) Air Transport Association (ATA) of America Code 53:
Fuselage.
Unsafe Condition
(e) This AD results from reports of cracked and severed tension
ties, broken fasteners, and cracks in the frame, shear web, and
shear ties adjacent to tension ties for the upper deck. The Federal
Aviation Administration is issuing this AD to detect and correct
cracking of the tension ties, shear webs, and frames of the upper
deck, which could result in rapid decompression and reduced
structural integrity of the airplane.
Compliance
(f) You are responsible for having the actions required by this
AD performed within the compliance times specified, unless the
actions have already been done.
Restatement of the Requirements of AD 2007-23-18
Repetitive Stage 1 Inspections
(g) Do detailed inspections for cracking or discrepancies of the
fasteners in the tension ties, shear webs, and frames at body
stations 1120 through 1220, and related investigative and corrective
actions as applicable, by doing all actions specified in and in
accordance with ``Stage 1 Inspection'' of the Accomplishment
Instructions of Boeing Alert Service Bulletin 747-53A2507, dated
April 21, 2005, except as provided by paragraph (k) of this AD. Do
the Stage 1 inspections at the applicable times specified in
paragraphs (h) and (i) of this AD, except as provided by paragraphs
(g)(1) and (g)(2) of this AD. All applicable related investigative
and corrective actions must be done before further flight. Doing the
modification required by paragraph (m) of this AD terminates the
repetitive inspection requirements of this paragraph.
(1) Where paragraph 1.E., ``Compliance,'' of Boeing Alert
Service Bulletin 747-53A2507, dated April 21, 2005, specifies a
compliance time relative to the original issue date of the service
bulletin, this AD requires compliance before the specified
compliance time after April 26, 2006 (the effective date of AD 2006-
06-11, amendment 39-14520, which was superseded by AD 2007-23-18).
(2) For any airplane that reaches the applicable compliance time
for the initial Stage 2 inspection (as specified in Table 1,
Compliance Recommendations, under paragraph 1.E. of Boeing Alert
Service Bulletin 747-53A2507, dated April 21, 2005) before reaching
the applicable compliance time for the initial Stage 1 inspection:
Accomplishment of the initial Stage 2 inspection eliminates the need
to do the Stage 1 inspections.
Compliance Time for Initial Stage 1 Inspection
(h) Do the initial Stage 1 inspection at the earlier of the
times specified in paragraphs (h)(1) and (h)(2) of this AD.
(1) At the earlier of the times specified in paragraphs
(h)(1)(i) and (h)(1)(ii) of this AD.
(i) At the applicable time specified in paragraph 1.E.,
``Compliance,'' of Boeing Alert Service Bulletin 747-53A2507, dated
April 21, 2005.
(ii) Before the accumulation of 10,000 total flight cycles, or
within 250 flight cycles after November 28, 2007 (the effective date
of AD 2007-23-18), whichever occurs later.
(2) At the later of the times specified in paragraphs (h)(2)(i)
and (h)(2)(ii) of this AD.
(i) Before the accumulation of 12,000 total flight cycles.
(ii) Within 50 flight cycles or 20 days, whichever occurs first,
after November 28, 2007.
Compliance Times for Repetitive Stage 1 Inspections
(i) Repeat the Stage 1 inspection specified in paragraph (g) of
this AD at the time specified in paragraph (i)(1) or (i)(2), as
applicable. Repeat the inspection thereafter at intervals not to
exceed 250 flight cycles, until the initial Stage 2 inspection
required by paragraph (j) of this AD has been done.
(1) For airplanes on which the initial Stage 1 inspection had
not been accomplished as of November 28, 2007: Do the next
inspection before the accumulation of 10,000 total flight cycles, or
within 250 flight cycles after the initial Stage 1 inspection done
in accordance with paragraph (g) of this AD, whichever occurs later.
(2) For airplanes on which the initial Stage 1 inspection had
been accomplished as of November 28, 2007: Do the next inspection at
the applicable time specified in paragraph (i)(2)(i) or (i)(2)(ii)
of this AD.
(i) For airplanes that had accumulated fewer than 12,000 total
flight cycles as of November 28, 2007: Do the next inspection before
the accumulation of 10,000 total flight cycles, or within 250 flight
cycles after November 28, 2007, whichever occurs later.
(ii) For airplanes that had accumulated 12,000 total flight
cycles or more as of the effective date of this AD: Do the next
inspection at the later of the times specified in paragraphs
(i)(2)(ii)(A) and (i)(2)(ii)(B) of this AD.
(A) Within 250 flight cycles after accomplishment of the initial
Stage 1 inspection.
(B) Within 50 flight cycles or 20 days, whichever occurs first,
after November 28, 2007.
Repetitive Stage 2 Inspections
(j) Do detailed and high frequency eddy current inspections for
cracking or discrepancies of the fasteners in the tension ties,
shear webs, and frames at body stations 1120 through 1220, and
related investigative and corrective actions as applicable, by doing
all actions specified in and in accordance with ``Stage 2
Inspection'' of the Accomplishment Instructions of Boeing Alert
Service Bulletin 747-53A2507, dated April 21, 2005, except as
provided by paragraph (k) of this AD. Do the initial and repetitive
Stage 2 inspections at the applicable times specified in paragraph
1.E., ``Compliance,'' of Boeing Alert Service Bulletin 747-53A2507,
dated April 21, 2005. All applicable related investigative and
corrective actions must be done before further flight.
Accomplishment of the initial Stage 2 inspection ends the repetitive
Stage 1 inspections. Doing the modification required by paragraph
(m) of this AD terminates the repetitive inspection requirements of
this paragraph.
Exception to Corrective Action Instructions
(k) If any discrepancy, including but not limited to cracking,
or broken, loose, or missing fasteners, is found during any
inspection required by paragraphs (g) through (j) of this AD, and
Boeing Alert Service Bulletin 747-53A2507, dated April 21, 2005,
specifies to contact Boeing for appropriate action: Before further
flight, repair the discrepancy using a method
[[Page 33381]]
approved in accordance with the procedures specified in paragraph
(n) of this AD.
Reporting Requirement
(l) At the applicable time specified in paragraph (l)(1) or
(l)(2) of this AD, submit a report of the findings (both positive
and negative) of each Stage 1 inspection required by paragraph (g)
of this AD to Boeing Commercial Airplanes; Attention: Manager,
Airline Support; P.O. Box 3707 MC 04-ER; Seattle, Washington 98124-
2207; fax (425) 266-5562. The report must include the inspection
results, a description of any discrepancies found, the inspections
performed, the airplane serial number, and the number of total
accumulated flight cycles on the airplane. Under the provisions of
the Paperwork Reduction Act (44 U.S.C. 3501 et seq.), the Office of
Management and Budget (OMB) has approved the information collection
requirements contained in this AD and has assigned OMB Control
Number 2120-0056.
(1) For any inspection done after November 28, 2007: Submit the
report within 30 days after the inspection.
(2) For any inspection done before November 28, 2007: Submit the
report within 30 days after November 28, 2007.
New Requirements of This AD
Modification
(m) Except as provided by paragraphs (m)(1) and (m)(2) of this
AD: At the times specified in paragraph 1.E, ``Compliance,'' of
Boeing Alert Service Bulletin 747-53A2559, dated January 8, 2009,
modify the frame-to-tension-tie joints at body stations 1120 through
1220; do all related investigative and applicable corrective
actions; do the repetitive post-modification detailed inspections
for cracking of the tension tie and frame structure and all
applicable corrective actions; and do the additional modification.
Do all actions in accordance with the Accomplishment Instructions of
Boeing Alert Service Bulletin 747-53A2559, dated January 8, 2009.
Modifying the frame-to-tension-tie joints at body stations 1120
through 1220 terminates the repetitive inspection requirements of
paragraphs (g) and (j) of this AD.
(1) Where paragraph 1.E., ``Compliance,'' of Boeing Alert
Service Bulletin 747-53A2559, dated January 8, 2009, specifies a
compliance time relative to the original issue date of the service
bulletin, this AD requires compliance within the specified
compliance time after the effective date of this AD.
(2) Where Boeing Alert Service Bulletin 747-53A2559, dated
January 8, 2009, specifies to contact Boeing for repair instructions
or additional modification requirements: Before further flight,
repair the discrepancy or do the modification using a method
approved in accordance with the procedures specified in paragraph
(n) of this AD.
Alternative Methods of Compliance (AMOCs)
(n)(1) The Manager, Seattle Aircraft Certification Office (ACO),
FAA, has the authority to approve AMOCs for this AD, if requested
using the procedures found in 14 CFR 39.19. Send information to
ATTN: Ivan Li, Aerospace Engineer, Airframe Branch, ANM-120S, FAA,
Seattle Aircraft Certification Office, 1601 Lind Avenue, SW.,
Renton, Washington 98057-3356; telephone (425) 917-6437; fax (425)
917-6590. Or, e-mail information to 9-ANM-Seattle-ACO-AMOC-Requests@faa.gov.
(2) To request a different method of compliance or a different
compliance time for this AD, follow the procedures in 14 CFR 39.19.
Before using any approved AMOC on any airplane to which the AMOC
applies, notify your principal maintenance inspector (PMI) or
principal avionics inspector (PAI), as appropriate, or lacking a
principal inspector, your local Flight Standards District Office.
The AMOC approval letter must specifically reference this AD.
(3) An AMOC that provides an acceptable level of safety may be
used for any repair required by this AD, if it is approved by an
Authorized Representative for the Boeing Commercial Airplanes
Delegation Option Authorization Organization who has been authorized
by the Manager, Seattle ACO, to make those findings. For a repair
method to be approved, the repair must meet the certification basis
of the airplane and 14 CFR 25.571, Amendment 45, and the approval
must specifically refer to this AD.
(4) AMOCs approved previously in accordance with AD 2007-23-18
are approved as AMOCs for the corresponding requirements of
paragraphs (g) and (j) of this AD.
Issued in Renton, Washington, on June 24, 2009.
Ali Bahrami,
Manager, Transport Airplane Directorate, Aircraft Certification
Service.
[FR Doc. E9-16463 Filed 7-10-09; 8:45 am]
BILLING CODE 4910-13-P