National Emission Standards for Hazardous Air Pollutants From the Portland Cement Manufacturing Industry, 21136-21192 [E9-10206]
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21136
Federal Register / Vol. 74, No. 86 / Wednesday, May 6, 2009 / Proposed Rules
ENVIRONMENTAL PROTECTION
AGENCY
40 CFR Parts 60 and 63
[EPA–HQ–OAR–2002–0051; FRL–8898–1]
RIN 2060–AO15
National Emission Standards for
Hazardous Air Pollutants From the
Portland Cement Manufacturing
Industry
AGENCY: Environmental Protection
Agency (EPA).
ACTION: Proposed rule.
rwilkins on PROD1PC63 with PROPOSALS3
SUMMARY: EPA is proposing
amendments to the current National
Emission Standards for Hazardous Air
Pollutants (NESHAP) from the Portland
Cement Manufacturing Industry. These
proposed amendments would add or
revise, as applicable, emission limits for
mercury, total hydrocarbons (THC), and
particulate matter (PM) from kilns and
in-line kiln/raw mills located at a major
or an area source, and hydrochloric acid
(HCl) from kilns and in-line kiln/raw
mills located at major sources. These
proposed amendments also would
remove the following four provisions in
the current regulation: the operating
limit for the average hourly recycle rate
for cement kiln dust; the requirement
that cement kilns only use certain type
of utility boiler fly ash; the opacity
limits for kilns and clinker coolers; and
the 50 parts per million volume dry
(ppmvd) THC emission limit for new
greenfield sources. EPA is also
proposing standards which would apply
during startup, shutdown, and operating
modes for all of the current section 112
standards applicable to cement kilns.
Finally, EPA is proposing
performance specifications for use of
mercury continuous emission monitors
(CEMS), which specifications would be
generally applicable and so could apply
to sources from categories other than,
and in addition to, portland cement, and
updating recordkeeping and testing
requirements.
DATES: Comments must be received on
or before July 6, 2009. If any one
contacts EPA by May 21, 2009
requesting to speak at a public hearing,
EPA will hold a public hearing on May
26, 2009. Under the Paperwork
Reduction Act, comments on the
information collection provisions are
best assured of having full effect if the
Office of Management and Budget
(OMB) receives a copy of your
comments on or before June 5, 2009.
ADDRESSES: Submit your comments,
identified by Docket ID No. EPA–HQ–
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OAR–2002–0051, by one of the
following methods:
• https://www.regulations.gov: Follow
the on-line instructions for submitting
comments.
• E-mail: a-and-r-docket@epa.gov.
• Fax: (202) 566–9744.
• Mail: U.S. Postal Service, send
comments to: EPA Docket Center
(6102T), National Emission Standards
for Hazardous Air Pollutant From the
Portland Cement Manufacturing
Industry Docket, Docket ID No. EPA–
HQ–OAR–2002–0051, 1200
Pennsylvania Ave., NW., Washington,
DC 20460. Please include a total of two
copies. In addition, please mail a copy
of your comments on the information
collection provisions to the Office of
Information and Regulatory Affairs,
Office of Management and Budget
(OMB), Attn: Desk Officer for EPA, 725
17th St., NW., Washington, DC 20503.
• Hand Delivery: In person or by
courier, deliver comments to: EPA
Docket Center (6102T), Standards of
Performance (NSPS) for Portland
Cement Plants Docket, Docket ID No.
EPA–HQ–OAR–2007–0877, EPA West,
Room 3334, 1301 Constitution Avenue,
NW., Washington, DC 20004. Such
deliveries are only accepted during the
Docket’s normal hours of operation, and
special arrangements should be made
for deliveries of boxed information.
Please include a total of two copies.
Instructions: Direct your comments to
Docket ID No. EPA–HQ–OAR–2002–
0051. EPA’s policy is that all comments
received will be included in the public
docket without change and may be
made available online at https://
www.regulations.gov, including any
personal information provided, unless
the comment includes information
claimed to be Confidential Business
Information (CBI) or other information
whose disclosure is restricted by statute.
Do not submit information that you
consider to be CBI or otherwise
protected through https://
www.regulations.gov or e-mail. The
https://www.regulations.gov Web site is
an ‘‘anonymous access’’ system, which
means EPA will not know your identity
or contact information unless you
provide it in the body of your comment.
If you send an e-mail comment directly
to EPA without going through https://
www.regulations.gov, your e-mail
address will be automatically captured
and included as part of the comment
that is placed in the public docket and
made available on the Internet. If you
submit an electronic comment, EPA
recommends that you include your
name and other contact information in
the body of your comment and with any
disk or CD-ROM you submit. If EPA
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cannot read your comment due to
technical difficulties and cannot contact
you for clarification, EPA may not be
able to consider your comment.
Electronic files should avoid the use of
special characters, any form of
encryption, and be free of any defects or
viruses.
Docket: All documents in the docket
are listed in the https://
www.regulations.gov index. Although
listed in the index, some information is
not publicly available, e.g., CBI or other
information whose disclosure is
restricted by statute. Certain other
material, such as copyrighted material,
will be publicly available only in hard
copy. Publicly available docket
materials are available either
electronically in https://
www.regulations.gov or in hard copy at
the EPA Docket Center, National
Emission Standards for Hazardous Air
Pollutants from the Portland Cement
Manufacturing Industry Docket, EPA
West, Room 3334, 1301 Constitution
Ave., NW., Washington, DC. The Public
Reading Room is open from 8:30 a.m. to
4:30 p.m., Monday through Friday,
excluding legal holidays. The telephone
number for the Public Reading Room is
(202) 566–1744, and the telephone
number for the Docket Center is (202)
566–1742.
FOR FURTHER INFORMATION CONTACT: Mr.
Keith Barnett, Office of Air Quality
Planning and Standards, Sector Policies
and Programs Division, Metals and
Minerals Group (D243–02),
Environmental Protection Agency,
Research Triangle Park, NC 27711,
telephone number: (919) 541–5605; fax
number: (919) 541–5450; e-mail
address: barnett.keith@epa.gov.
SUPPLEMENTARY INFORMATION:
The information presented in this
preamble is organized as follows:
I. General Information
A. Does this action apply to me?
B. What should I consider as I prepare my
comments to EPA?
C. Where can I get a copy of this
document?
D. When would a public hearing occur?
II. Background Information
A. What is the statutory authority for these
proposed amendments?
B. Summary of the National Lime
Association v. EPA Litigation
C. EPA’s Response to the Remand
D. Reconsideration of EPA Final Action in
Response to the Remand
III. Summary of Proposed Amendments to
Subpart LLL
A. Emissions Limits
B. Operating Limits
C. Testing and Monitoring Requirements
IV. Rationale for Proposed Amendments to
Subpart LLL
A. MACT Floor Determination Procedure
for all Pollutants
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B. Determination of MACT for Mercury
Emissions From Major and Area Sources
C. Determination of MACT for THC
Emissions From Major and Area Sources
D. Determination of MACT for HCl
Emissions From Major Sources
E. Determination of MACT for PM
Emissions From Major and Area Sources
F. Selection of Compliance Provisions
G. Selection of Compliance Dates
H. Discussion of EPA’s Sector Based
Approach for Cement Manufacturing
I. Other Changes and Areas Where We Are
Requesting Comment
V. Comments on Notice of Reconsideration
and EPA Final Action in Response To
Remand
VI. Summary of Cost, Environmental, Energy,
and Economic Impacts of Proposed
Amendments
A. What are the affected sources?
B. How are the impacts for this proposal
evaluated?
C. What are the air quality impacts?
D. What are the water quality impacts?
E. What are the solid waste impacts?
F. What are the secondary impacts?
G. What are the energy impacts?
H. What are the cost impacts?
I. What are the economic impacts?
J. What are the benefits?
VII. Statutory and Executive Order Reviews
A. Executive Order 12866: Regulatory
Planning and Review
B. Paperwork Reduction Act
C. Regulatory Flexibility Act
D. Unfunded Mandates Reform Act
E. Executive Order 13132: Federalism
F. Executive Order 13175: Consultation
and Coordination With Indian Tribal
Governments
G. Executive Order 13045: Protection of
Children From Environmental Health
Risks and Safety Risks
H. Executive Order 13211: Actions
Concerning Regulations That
Significantly Affect Energy Supply,
Distribution, or Use
I. National Technology Transfer
Advancement Act
J. Executive Order 12898: Federal Actions
to Address Environmental Justice in
Minority Populations and Low-Income
Populations
I. General Information
A. Does this action apply to me?
Categories and entities potentially
regulated by this proposed rule include:
Category
NAICS
code 1
Industry .................................................................................................................................
Federal government ..............................................................................................................
State/local/tribal government ................................................................................................
327310
....................
....................
1 North
Examples of regulated entities
Portland cement plants.
Not affected.
Portland cement plants.
American Industry Classification System.
This table is not intended to be
exhaustive, but rather provides a guide
for readers regarding entities likely to be
regulated by this action. To determine
whether your facility would be
regulated by this proposed action, you
should examine the applicability
criteria in 40 CFR 63.1340 (subpart
LLL). If you have any questions
regarding the applicability of this
proposed action to a particular entity,
contact the person listed in the
preceding FOR FURTHER INFORMATION
CONTACT section.
B. What should I consider as I prepare
my comments to EPA?
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Do not submit information containing
CBI to EPA through https://
www.regulations.gov or e-mail. Send or
deliver information identified as CBI
only to the following address: Roberto
Morales, OAQPS Document Control
Officer (C404–02), Office of Air Quality
Planning and Standards, Environmental
Protection Agency, Research Triangle
Park, NC 27711, Attention Docket ID
No. EPA–HQ–OAR–2002–0051. Clearly
mark the part or all of the information
that you claim to be CBI. For CBI
information in a disk or CD–ROM that
you mail to EPA, mark the outside of the
disk or CD–ROM as CBI and then
identify electronically within the disk or
CD–ROM the specific information that
is claimed as CBI. In addition to one
complete version of the comment that
includes information claimed as CBI, a
copy of the comment that does not
contain the information claimed as CBI
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must be submitted for inclusion in the
public docket. Information so marked
will not be disclosed except in
accordance with procedures set forth in
40 CFR part 2.
C. Where can I get a copy of this
document?
In addition to being available in the
docket, an electronic copy of this
proposed action is available on the
Worldwide Web (WWW) through the
Technology Transfer Network (TTN).
Following signature, a copy of this
proposed action will be posted on the
TTN’s policy and guidance page for
newly proposed or promulgated rules at
https://www.epa.gov/ttn/oarpg. The TTN
provides information and technology
exchange in various areas of air
pollution control.
D. When and where would a public
hearing occur?
If anyone contacts EPA requesting to
speak at a public hearing by May 21,
2009, a public hearing will be held on
May 26, 2009. To request a public
hearing contact Ms. Pamela Garrett,
EPA, Office of Air Quality Planning and
Standards, Sector Policy and Programs
Division, Energy Strategies Group
(D243–01), Research Triangle Park, NC
27711, telephone number 919–541–
7966, e-mail address:
garrett.pamela@epa.gov by the date
specified above in the DATES section.
Persons interested in presenting oral
testimony or inquiring as to whether a
public hearing is to be held should also
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contact Ms. Pamela Garrett at least 2
days in advance of the potential date of
the public hearing.
If a public hearing is requested, it will
be held at 10 a.m. at the EPA
Headquarters, Ariel Rios Building, 12th
Street and Pennsylvania Avenue,
Washington, DC 20460 or at a nearby
location.
II. Background Information
A. What is the statutory authority for
these proposed amendments?
Section 112(d) of the Clean Air Act
(CAA) requires EPA to set emissions
standards for Hazardous Air Pollutants
(HAP) emitted by major stationary
sources based on performance of the
maximum achievable control
technology (MACT). The MACT
standards for existing sources must be at
least as stringent as the average
emissions limitation achieved by the
best performing 12 percent of existing
sources (for which the administrator has
emissions information) or the best
performing 5 sources for source
categories with less than 30 sources
(CAA section 112(d)(3)(A) and (B)). This
level of minimum stringency is called
the MACT floor. For new sources,
MACT standards must be at least as
stringent as the control level achieved in
practice by the best controlled similar
source (CAA section 112(d)(3)). EPA
also must consider more stringent
‘‘beyond-the-floor’’ control options.
When considering beyond-the-floor
options, EPA must consider not only the
maximum degree of reduction in
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emissions of HAP, but must take into
account costs, energy, and nonair
environmental impacts when doing so.
Section 112(k)(3)(B) of the CAA
requires EPA to identify at least 30 HAP
that pose the greatest potential health
threat in urban areas, and section
112(c)(3) requires EPA to regulate,
under section 112(d) standards, the area
source 1 categories that represent 90
percent of the emissions of the 30
‘‘listed’’ HAP (‘‘urban HAP’’). We
implemented these listing requirements
through the Integrated Urban Air Toxics
Strategy (64 FR 38715, July 19, 1999).2
The portland cement source category
was listed as a source category for
regulation under this 1999 Strategy
based on emissions of arsenic,
cadmium, beryllium, lead, and
polychlorinated biphenyls. The final
NESHAP for the Portland Cement
Manufacturing Industry (64 FR 31898,
June 14, 1999) included emission limits
based on performance of MACT for the
control of THC emissions from area
sources. This 1999 rule fulfills the
requirement to regulate area source
cement kiln emissions of
polychlorinated biphenyls (for which
THC is a surrogate). However, EPA did
not include requirements for the control
of the non-volatile metal HAP (arsenic,
cadmium, beryllium, and lead) from
area sources in the 1999 rule or in the
2006 amendments. To fulfill our
requirements under section 112(c)(3)
and 112(k), EPA is thus proposing to set
emissions standards for these metal
HAP from portland cement
manufacturing facilities that are area
sources (using particulate matter as a
surrogate). In this proposal, EPA is
proposing PM standards for area sources
based on performance of MACT.
Section 112(c)(6) requires EPA to list,
and to regulate under standards
established pursuant to section
112(d)(2) or (d)(4), categories of sources
accounting for not less than 90 percent
of emissions of each of seven specific
HAP: alkylated lead compounds;
polycyclic organic matter;
hexachlorobenzene; mercury;
polychlorinated byphenyls; 2,3,7,8tetrachlorodibenzofurans; and 2,3,7,8tetrachloroidibenzo-p-dioxin. Standards
established under CAA 112(d)(2) must
reflect the performance of MACT.
‘‘Portland cement manufacturing: nonhazardous waste kilns’’ is listed as a
1 An area source is a stationary source of HAP
emissions that is not a major source. A major source
is a stationary source that emits or has the potential
to emit 10 tons per year (tpy) or more of any HAP
or 25 tpy or more of any combination of HAP.
2 Since its publication in the Integrated Urban
Air Toxics Strategy in 1999, EPA has amended the
area source category list several times.
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source category for regulation under
section 112(d)(2) pursuant to the section
112(c)(6) requirements due to emissions
of polycyclic organic matter, mercury,
and dioxin/furans (63 FR 17838, 17848,
April 10, 1998); see also 63 FR at 14193
(March 24, 1998) (area source cement
kilns’ emissions of mercury, dibenzo-pdioxins and dibenzo-p-furans,
polycyclic organic matter, and
polychlorinated biphenyls are subject to
MACT).
Section 129(a)(1)(A) of the Act
requires EPA to establish specific
performance standards, including
emission limitations, for ‘‘solid waste
incineration units’’ generally, and, in
particular, for ‘‘solid waste incineration
units combusting commercial or
industrial waste’’ (section 129(a)(1)(D)).3
Section 129 defines ‘‘solid waste
incineration unit’’ as ‘‘a distinct
operating unit of any facility which
combusts any solid waste material from
commercial or industrial establishments
or the general public.’’ Section 129(g)(1).
Section 129 also provides that ‘‘solid
waste’’ shall have the meaning
established by EPA pursuant to its
authority under the [Resource
Conservation and Recovery Act].
Section 129(g)(6).
In Natural Resources Defense Council
v. EPA, 489 F. 3d 1250, 1257–61 (D.C.
Cir. 2007), the court vacated the
Commercial and Industrial Solid Waste
Incineration Units (CISWI) Definitions
Rule, 70 FR 55568 (Sept. 22, 2005),
which EPA issued pursuant to CAA
section 129(a)(1)(D). In that rule, EPA
defined the term ‘‘commercial or
industrial solid waste incineration unit’’
to mean a combustion unit that
combusts ‘‘commercial or industrial
waste.’’ The rule defined ‘‘commercial
or industrial waste’’ to mean waste
combusted at a unit that does not
recover thermal energy from the
combustion for a useful purpose. Under
these definitions, only those units that
combusted commercial or industrial
waste and were not designed to, or did
not operate to, recover thermal energy
from the combustion would be subject
to section 129 standards. The DC Circuit
rejected the definitions contained in the
CISWI Definitions Rule and interpreted
the term ‘‘solid waste incineration unit’’
in CAA section 129(g)(1) ‘‘to
unambiguously include among the
incineration units subject to its
standards any facility that combusts any
commercial or industrial solid waste
material at all—subject to the four
3 CAA section 129 refers to the Solid Waste
Disposal Act (SWDA). However, this act, as
amended, is commonly referred to as the Resource
Conservation and Recovery Act (RCRA).
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statutory exceptions identified in [CAA
section 129(g)(1).]’’ NRDC v. EPA, 489
F.3d 1250, 1257–58.
In response to the Court’s remand and
vacatur of the CISWI Definitions rule,
EPA has initiated a rulemaking to define
which secondary materials are ‘‘solid
waste’’ for purposes of subtitle D (nonhazardous waste) of the Resource
Conservation and Recovery Act when
burned in a combustion unit. See
Advance Notice of Proposed
Rulemaking, 74 FR 41 (January 2, 2009)
(soliciting comment on whether certain
secondary materials used as alternative
fuels or ingredients are solid wastes
within the meaning of Subtitle D of the
Resource Conservation and Recovery
Act). That definition, in turn, would
determine the applicability of section
129(a).
This definitional rulemaking is
relevant to this proceeding because
some portland cement kilns combust
secondary materials as alternative fuels.
However, there is no federal regulatory
interpretation of ‘‘solid waste’’ for EPA
to apply under Subtitle D of the
Resource Conservation and Recovery
Act, and EPA cannot prejudge the
outcome of that pending rulemaking.
Moreover, EPA has imperfect
information on the exact nature of the
secondary materials which portland
cement kilns combust, such as
information as to the provider(s) of the
secondary materials, how much
processing the secondary materials may
have undergone, and other issues
potentially relevant in a determination
of whether these materials are to be
classified as solid wastes. See 74 FR at
53–59. EPA therefore cannot reliably
determine at this time if the secondary
materials combusted by cement kilns
are to be classified as solid wastes.
Accordingly, EPA is basing all
determinations as to source
classification on the emissions
information now available, as required
by section 112(d)(3), and will
necessarily continue to do so until the
solid waste definition discussed above
is promulgated. The current data base
classifies all portland cement kilns as
section 112 sources (i.e. subject to
regulation under section 112). EPA
notes, however, that the combustion of
secondary materials as alternative fuels
did not have any appreciable effect on
the amount of HAP emitted by any
source.4
4 Development of the MACT Floors for the
Proposed NESHAP for Portland Cement. April 15,
2009.
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B. Summary of the National Lime
Association v. EPA Litigation
On June 14, 1999 (64 FR 31898), EPA
issued the NESHAP for the Portland
Cement Manufacturing Industry (40 CFR
part 63, subpart LLL).5 The 1999 final
rule established emission limitations for
PM as a surrogate for non-volatile HAP
metals (major sources only), dioxins/
furans, and for greenfield 6 new sources
total THC as a surrogate for organic
HAP. These standards were intended to
be based on the performance of MACT
pursuant to sections 112(d)(2) and (3).
We did not establish limits for THC for
existing sources and non-greenfield new
sources, nor for HCl or mercury for new
or existing sources. We reasoned that
emissions of these constituents were a
function of raw material concentrations
and so were essentially uncontrolled,
the result being that there was no level
of performance on which a floor could
be based. EPA further found that beyond
the floor standards for these HAP were
not warranted.
Ruling on petitions for review of
various environmental groups, the DC
Circuit held that EPA had erred in
failing to establish section 112(d)
standards for mercury, THC (except for
greenfield new sources) and
hydrochloric acid. The court held that
‘‘[n]othing in the statute even suggests
that EPA may set emission levels only
for those * * * HAPs controlled with
technology.’’ National Lime Ass’n v.
EPA, 233 F. 3d 625, 633 (DC Cir. 2000).
The court also stated that EPA is
obligated to consider other pollutionreducing measures such as process
changes and material substitution. Id. at
634. Later cases go on to hold that EPA
must account for levels of HAP in raw
materials and other inputs in
establishing MACT floors, and further
hold that sources with low HAP
emission levels due to low levels of
HAP in their raw materials can be
considered best performers for purposes
of establishing MACT floors. See, e.g.,
Sierra Club v. EPA (Brick MACT), 479
F. 3d 875, 882–83 (DC Cir. 2007).7
C. EPA’s Response to the Remand
In response to the National Lime
Ass’n mandate, on December 2, 2005,
we proposed standards for mercury,
THC, and HCl. (More information on the
regulatory and litigation history may be
found at 70 FR 72332, December 2,
2005.) We received over 1,700
comments on the proposed
amendments. Most of these comments
addressed the lack of a mercury
emission limitation in the proposed
amendments. On December 20, 2006 (71
FR 76518), EPA published final
amendments to the national emission
standards for these HAP. The final
amendments contain a new source
standard for mercury emissions from
cement kilns and kilns/in-line raw mills
of 41 micrograms per dry standard cubic
meter, or alternatively the application of
a limestone wet scrubber with a liquidto-gas ratio of 30 gallons per 1,000
actual cubic feet per minute of exhaust
gas. The final rule also adopted a
standard for new and existing sources
banning the use of utility boiler fly ash
in cement kilns where the fly ash
mercury content has been increased
through the use of activated carbon or
any other sorbent unless the cement kiln
seeking to use the fly ash can
demonstrate that the use of fly ash will
not result in an increase in mercury
emissions over its baseline mercury
emissions (i.e., emissions not using the
mercury-laden fly ash). EPA also issued
a THC standard for new cement kilns
(except for greenfield cement kilns that
commenced construction on or before
December 2, 2005) of 20 parts per
million (corrected to 7 percent oxygen)
or 98 percent reduction in THC
emissions from uncontrolled levels.
EPA did not set a standard for HCl,
determining that HCl was a pollutant for
which a threshold had been established,
and that no cement kiln, even under
worst-case operating conditions and
exposure assumptions, would emit HCl
at levels that would exceed that
threshold level, allowing for an ample
margin of safety.
5 Cement kilns which burn hazardous waste are
a separate source category, since their emissions of
many HAP differ from portland cement kilns’ as a
result of the hazardous waste inputs. Rules for
hazardous waste-burning cement kilns are found at
subpart EEE of part 63.
6 For purposes of the 1999 rule a new greenfield
kiln is a kiln constructed after March 24, 1998, at
a site where there are no existing kilns.
7 In the remainder of the opinion, the court in
National Lime Ass’n upheld EPA’s standards for
particulate matter and dioxin (on grounds that
petitioner had not properly raised arguments in its
opening brief), upheld EPA’s use of particulate
matter as a surrogate for HAP metals, and remanded
for further explanation EPA’s choice of an analytic
method for hydrochloric acid.
D. Reconsideration of EPA Final Action
in Response to the Remand
At the same time we issued the final
amendments, EPA on its own initiative
made a determination to reconsider the
new source standard for mercury, the
existing and new source standard
banning cement kiln use of certain
mercury-containing fly ash, and the new
source standard for THC (71 FR 76553,
December 20, 2006). EPA granted
reconsideration of the new source
mercury standard both due to
substantive issues relating to the
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21139
performance of wet scrubbers and
because information about their
performance in the industry had not
been available for public comment at
the time of proposal but is now
available in the docket. We also
committed to undertake a test program
for mercury emissions from cement
kilns equipped with wet scrubbers that
would enable us to resolve these issues.
We further explained that we were
granting reconsideration of the work
practice requirement banning the use of
certain mercury-containing fly ash in
cement kilns to allow further
opportunity for comment on both the
standard and the underlying rationale
and because we did not feel we had the
level of analysis we would like to
support a beyond-the-floor
determination. We granted
reconsideration of the new source
standard for THC because the
information on which the standard was
based arose after the period for public
comment. We requested comment on
the actual standard, whether the
standard is appropriate for
reconstructed new sources (if any
should occur) and the information on
which the standard is based. We
specifically solicited data on THC
emission levels from preheater/
precalciner cement kilns. We stated that
we would evaluate all data and
comments received, and determine
whether in light of those data and
comments it is appropriate to amend the
promulgated standards.
EPA received comments on the notice
of reconsideration from two cement
companies, three energy companies,
three industry associations, a technical
consultant, one State, one
environmental group, one ash
management company, one fuels
company, and one private citizen. As
part of these comments, one industry
trade association submitted a petition to
withdraw the new source MACT
standards for mercury and THC and one
environmental group submitted a
petition for reconsideration of the 2006
final action. A summary of these
comments is available in the docket for
this rulemaking.8
In addition to the reconsideration
discussed above, EPA received a
petition from Sierra Club requesting
reconsideration of the existing source
standards for THC, mercury, and HCl,
and judicial petitions for review
challenging the final amendments. EPA
granted the reconsideration petition.
The judicial petitions have been
8 Summary of Comments on December 20, 2006
Final Rule and Notice of Reconsideration. April 15,
2009.
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combined and are being held in
abeyance pending the results of the
reconsideration.
In March 2007 the DC Circuit court
issued an opinion (Sierra Club v. EPA,
479 F. 3d 875 (DC Cir. 2007) (Brick
MACT)) vacating and remanding section
112(d) MACT standards for the Brick
and Structural Clay Ceramics source
categories. Some key holdings in that
case were:
• Floors for existing sources must
reflect the average emission limitation
achieved by the best-performing 12
percent of existing sources, not levels
EPA considers to be achievable by all
sources (479 F. 3d at 880–81);
• EPA cannot set floors of ‘‘no
control.’’ The Court reiterated its prior
holdings, including National Lime
Ass’n, confirming that EPA must set
floor standards for all HAP emitted by
the major source, including those HAP
that are not controlled by at-the-stack
control devices (479 F. 3d at 883);
• EPA cannot ignore non-technology
factors that reduce HAP emissions.
Specifically, the Court held that ‘‘EPA’s
decision to base floors exclusively on
technology even though non-technology
factors affect emissions violates the
Act.’’ (479 F. 3d at 883)
Based on the Brick MACT decision,
we believe a source’s performance
resulting from the presence or absence
of HAP in raw materials must be
accounted for in establishing floors; i.e.,
a low emitter due to low HAP
proprietary raw materials can still be a
best performer. In addition, the fact that
a specific level of performance is
unintended is not a legal basis for
excluding the source’s performance
from consideration. National Lime
Ass’n, 233 F. 3d at 640.
The Brick MACT decision also stated
that EPA may account for variability in
setting floors. However, the court found
that EPA erred in assessing variability
because it relied on data from the worst
performers to estimate best performers’
variability, and held that ‘‘EPA may not
use emission levels of the worst
performers to estimate variability of the
best performers without a demonstrated
relationship between the two.’’ 479 F.
3d at 882.
The majority opinion in the Brick
MACT case does not address the
possibility of subcategorization to
address differences in the HAP content
of raw materials. However, in his
concurring opinion Judge Williams
stated that EPA’s ability to create
subcategories for sources of different
classes, size, or type (section 112 (d)(1))
may provide a means out of the
situation where the floor standards are
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achieved for some sources, but the same
floors cannot be achieved for other
sources due to differences in local raw
materials whose use is essential. Id. at
884–85.9
After considering the implications of
this decision, EPA granted the petition
for reconsideration of all the existing
source standards in the 2006
rulemaking.
A second court opinion is also
relevant to this proposal. In Sierra Club
v. EPA, 551 F. 3d 1019 (DC Cir. 2008)
the court vacated the regulations
contained in the General Provisions
which exempt major sources from
MACT standards during periods of
startup, shutdown and malfunction
(SSM)). The regulations (in 40 CFR
63.6(f)(1) and 63.6(h)(1)) provided that
sources need not comply with the
relevant section 112(d) standard during
SSM events and instead must
‘‘minimize emissions * * * to the
greatest extent which is consistent with
safety and good air pollution control
practices.’’ The current Portland Cement
NESHAP does not contain specific
provisions covering operation during
SSM operating modes; rather it
references the now-vacated rules in the
General Provisions. As a result of the
court decision, we are addressing them
in this rulemaking. Discussion of this
issue may be found in Section IV.G.
III. Summary of Proposed Amendments
to Subpart LLL
This section presents the proposed
amendments to the Portland Cement
NESHAP. In the section presenting the
amended rule language, there is some
language that it not amendatory, but is
presented for the reader’s convenience.
We are not reopening or otherwise
considering unchanged rule language
presented for the reader’s convenience,
and will not accept comments on such
language.
A. Emissions Limits
We are proposing the following new
emission limits in this action
categorized below by their sources in a
typical Portland cement production
process.
9 ‘‘What if meeting the ‘floors’ is extremely or
even prohibitively costly for particular plants
because of conditions specific to those plants (e.g.,
adoption of the necessary technology requires very
costly retrofitting, or the required technology
cannot, given local inputs whose use is essential,
achieve the ‘floor’)? For these plants, it would seem
that what has been ‘achieved’ under § 112(d)(3)
would not be ‘achievable’ under § 112(d)(2) in light
of the latter’s mandate to EPA to consider cost.
* * * [O]ne legitimate basis for creating additional
subcategories must be the interest in keeping the
relation between ‘achieved’ and ‘achievable’ in
accord with common sense and the reasonable
meaning of the statute. ’’ Id. at 884–85
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Kilns and In-line Kiln/Raw Mills
Mercury. For cement kilns or in-line
kilns/raw mills an emissions limit of 43
lb/million(MM) tons clinker for existing
sources and 14 lb/MM tons clinker for
new sources. Both proposed limits are
based on a 30 day rolling average.
THC. For cement kilns or in-line
kilns/raw mills an emissions limit of 7
parts per million by volume (ppmv) for
existing sources and 6 ppmv for new
sources, measured dry as propane and
corrected to 7 percent oxygen, measured
on a 30 rolling day average in each case.
Because the proposed existing source
standard would be more stringent than
the new source standard of 50 ppmv
contained in the 1999 final rule for
greenfield new sources, we are also
proposing to remove the 50 ppmv
standard.
As an alternative to the THC standard,
we are proposing that the cement kilns
or in-line kilns/raw mills can meet a
standard of 2 ppmv total combined
organic HAP for existing sources or 1
ppmv total organic HAP combined for
new sources, measured dry and
corrected to 7 percent oxygen. We
believe this standard is equivalent to the
proposed THC standard as discussed in
section IV.C. The alternative standard
would be based on organic HAP
emission testing and concurrent THC
CEMS measurements that would
establish a site specific THC limit that
would demonstrate compliance with the
total organic HAP limit. The site
specific THC limit would be measured
as a 30 day rolling average.
PM. For cement kilns or cement kilns/
in-line raw mills an emissions limit of
0.085 pounds per ton (lb/ton) clinker for
existing sources and 0.080 lb/tons
clinker for new sources. Kilns and kiln/
in-line raw mills where the clinker
cooler gas is combined with the kiln
exhaust and sent to a single control
device for energy efficiency purposes
(i.e., to extract heat from the clinker
cooler exhaust) would be allowed to
adjust the PM standard to an equivalent
level accounting for the increased gas
flow due to combining of kiln and
clinker cooler exhaust.
Opacity. We are proposing to remove
all opacity standards for kilns and
clinker coolers because these sources
will be required to monitor compliance
with the PM emissions limits by more
accurate means.
Hydrochloric Acid. For cement kilns
or cement kilns/in-line raw mills an
emissions limit of 2 ppmv for existing
sources and 0.1 ppmv for new sources,
measured dry and corrected to 7 percent
oxygen. For facilities that are required to
use a continuous emissions monitoring
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system (CEMS), compliance would be
based on a 30 day rolling average.
Clinker Coolers
For clinker coolers a PM emissions
limit of 0.085 lb/ton clinker for existing
sources and 0.080 lb/tons clinker for
new sources.
Raw Material Dryers
THC. For raw materials dryers an
emissions limit of 7 ppmv for existing
sources and 6 ppmv for new sources,
measured dry as propane and corrected
to 7 percent oxygen, measured on a 30
day rolling average. Because the
proposed existing source standard
would be more stringent than the new
source standard of 50 ppmv contained
in the 1999 final rule for Greenfield new
sources, we are also proposing to
remove the 50 ppmv standard.
As an alternative to the THC standard,
the raw material dryer can meet a
standard of 2 ppmv total combined
organic HAP for existing sources or 1
ppmv total organic HAP combined for
new sources, measured dry and
corrected to 7 percent oxygen. The
alternative standard would be based on
organic HAP emission testing and
concurrent THC CEMS measurements
that would establish a site specific THC
limit that would demonstrate
compliance with the total organic HAP
limit. The site specific THC limit would
be measured as a 30 day rolling average.
rwilkins on PROD1PC63 with PROPOSALS3
B. Operating Limits
EPA is proposing to eliminate the
restriction on the use of fly ash where
the mercury content of the fly ash has
been increased through the use of
activated carbon. Given the proposed
emission limitation for mercury,
whereby kilns or cement kilns/in-line
raw mills must continuously meet the
mercury emission limits described
above (including when using these
materials) there does not appear to be a
need for such a provision. For the same
reason, EPA is proposing to remove the
requirement to maintain the amount of
cement kiln dust wasted during testing
of a control device, and the provision
requiring that kilns remove from the
kiln system sufficient amounts of dust
so as not to impair product quality.
C. Testing and Monitoring Requirements
We are proposing the following
changes in testing and monitoring
requirements:
Kilns and kiln/in-line raw mills
would be required to meet the following
changed monitoring/testing
requirements:
• CEMS (PS–12A) or sorbent trap
monitors (PS–12B) to continuously
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measure mercury emissions, along with
Procedure 5 for ongoing quality
assurance.
• CEMS meeting the requirement of
PS–8A to measure THC emissions for
existing sources (new sources are
already required to monitor THC with a
CEM). Kilns and kiln/in-line raw mills
meeting the organic HAP alternative to
the THC limit would still be required to
continuously monitor THC (based on
the results of THC monitoring done
concurrently with the Method 320 test),
and would also be required to test
emissions using EPA Method 320 or
ASTM D6348–03 every five years to
identify the organic HAP component of
their THC emissions.
• Installation and operation of a bag
leak detection system to demonstrate
compliance with the PM emissions
limit. If electrostatic precipitators (ESP)
are used for PM control an ESP
predictive model to monitor the
performance of ESP controlling PM
emissions from kilns would be required.
As an alternative EPA is proposing that
sources may use a PM CEMS that meets
the requirements of PS–11. Though we
are proposing the PM CEMS as an
alternative compliance method, we are
taking comment on requiring PM CEMS
to demonstrate compliance.
• CEMS meeting the requirements of
PS–15 would be required to
demonstrate compliance with the HCl
standard. If a facility is using a caustic
scrubber to meet the standard, EPA Test
Method 321 and ongoing continuous
parameter monitoring of the scrubber
may be used in lieu of a CEMS to
demonstrate compliance. The M321 test
must be repeated every 5 years.
For clinker coolers, EPA is proposing
use of a bag leak detection system to
demonstrate compliance with the
proposed PM emissions limit. If an ESP
is used for PM control on clinker
coolers, an ESP predictive model to
monitor the performance of ESP
controlling PM emissions from kilns
would be required. As an alternative,
EPA is proposing that a PM CEMS that
meets the requirements of PS–11 may be
used.
Raw material dryers that are existing
sources would be required to install and
operate CEMS meeting the requirement
of PS–8A to measure THC emissions.
(New sources are already required to
monitor THC with a CEM). Raw material
dryers meeting the organic HAP
alternative to the THC limit would still
be required to continuously monitor
THC (based on the results of THC
monitoring done concurrently with the
Method 320 test), and would also be
required to test emissions using EPA
Method 320 or ASTM D6348–03 every
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21141
five years to identify the organic HAP
component of their THC emissions.
New or reconstructed raw material
dryers and raw or finish mills would be
subject to longer Method 22 and,
potentially, to longer Method 9 tests.
The increase in test length duration is
necessary to better reflect the operating
characteristics of sources subject to the
proposed rule.
IV. Rationale for Proposed
Amendments to Subpart LLL
A. MACT Floor Determination
Procedure for all Pollutants
The MACT floor limits for each of the
HAP and HAP surrogates (mercury, total
hydrocarbons, HCl, and particulate
matter) are calculated based on the
performance of the lowest emitting (best
performing) sources in each of the
MACT pool sources. We ranked all of
the sources for which we had data based
on their emissions and identified the
lowest emitting 12 percent of the
sources for which we had data, which
ranged from two kilns for THC to 11
kilns for mercury for existing sources.
For new source MACT, the floor was
based on the best performing source.
The MACT floor limit is calculated from
a formula that is a modified prediction
limit, designed to estimate a MACT
floor level that is achievable by the
average of the best performing sources
(i.e., those in the MACT pool) if the best
performing sources were able to
replicate the compliance tests in our
data base. Specifically, the MACT floor
limit is an upper prediction limit (UPL)
calculated from: 10
UPL = xp + t * (VT)0.5
Where:
Xp = average of the best performing MACT
pool sources,
t = Student’s t-factor evaluated at 99 percent
confidence, and
vT = total variance determined as the sum of
the within-source variance and the
between-source variance.
The between-source variance is the
variance of the average of the best
performing source averages. The withinsource variance is the variance of the
MACT source average considering ‘‘m’’
number of future individual test runs
used to make up the average to
determine compliance. The value of
‘‘m’’ is used to reduce the variability to
account for the lower variability when
averaging of individual runs is used to
determine compliance in the future. For
example, if 30-day averages are used to
10 More details on the calculation of the MACT
floor limits are given in the memorandum
Development of The MACT Floors For The
Proposed NESHAP for Portland Cement. April 15,
2009.
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determine compliance (m=30), the
variability based 30-day average is much
lower than the variability of the daily
measurements in the data base, which
results in a lower UPL for the 30-day
average.
B. Determination of MACT for Mercury
Emissions From Major and Area
Sources
The limits for existing and new
sources we are proposing here apply to
both area and major new sources. These
limits would also apply to area sources
consistent with section 112(c)(6) of the
Act, as EPA determined in the original
rule. See 63 FR at 14193.
1. Floor Determination
rwilkins on PROD1PC63 with PROPOSALS3
Selection of Existing Source Floor
Cement kilns’ emissions of mercury
reflect exclusively the amounts of
mercury in each kiln’s feedstock and
fuel inputs. The amounts of mercury in
these inputs and their relative
contributions to overall mercury kiln
emissions vary by site. In many cases
the majority of the mercury emissions
result from the mercury present as a
trace contaminant in the limestone,
which typically comes from a
proprietary quarry located adjacent to
the plant. Limestone is the single largest
input, by mass, to a cement kiln’s total
mass input, typically making up 80
percent of that loading. Mercury is also
found as a trace contaminant in the
other inputs to the kiln such as the
additives that supply the required silica,
alumina, and iron. Mercury is also
present in the coal and petroleum coke
typically used to fuel cement kilns.
Based on our current information,
mercury levels in limestone can vary
significantly, both within a single
quarry and between quarries. Since
quarries are generally proprietary, this
variability is inherent and site-specific.
Mercury levels in additives and fuels
likewise vary significantly, although
mercury emissions attributable to
limestone often dominate the total due
to the larger amount of mass input
contributed by limestone (see further
discussion of this issue at Other Options
EPA considered in Setting Floor for
Mercury below).
The first step in establishing a MACT
standard is to determine the MACT
floor. A necessary step in doing so is
determining the amount of HAP
emitted. In the case of mercury emitted
by cement kilns, this is not necessarily
a straightforward undertaking. Single
stack measurements represent a
snapshot in time of a source’s
emissions, always raising questions of
how representative such emissions are
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of the source’s emissions over time. This
problem is compounded in the case of
cement kilns, because cement kilns do
not emit mercury uniformly. Our
current data suggest that, for all kilns,
the mercury content of the feed and
fuels varies significantly from day-today. Because most cement kilns have no
mercury emissions control, the
variations in mercury inputs directly
translate to a variability of mercury
stack emissions. For modern preheater
and preheater/precalciner kilns this
problem is compounded because these
kilns have in-line raw mills. With inline raw mills, mercury is captured in
the ground raw meal in the in-line raw
mill and this raw meal (containing
mercury) is returned as feed to the kiln.
Mercury emissions may remain low
during such recycling operations.
However, as part of normal kiln
operation raw mills must be
periodically shut down for
maintenance, and mercury-containing
exhaust gases from the kiln are then
bypassed directly to the main air
pollution control device resulting in
significantly increased mercury
emissions at the stack. The result is that
at any given time, mercury emissions
from such cement kilns are either low
or high, but rarely in equilibrium, so
that single stack tests are likely to either
underestimate or overestimate cement
kilns’ performance over time. Put
another way, we believe that single
short term stack test data (typically a
few hours) are probably not indicative
of long term emissions performance,
and so are not the best indicator of
performance over time. With these facts
in mind, we carefully considered
alternatives other than use of single
short-term stack test results to quantify
kilns’ performance for mercury.
An alternative to short term stack test
data would be to use mercury
continuous monitoring data over a
longer time period. Because no cement
kilns in the United States have
continuous mercury monitors, this
option was not available. However,
mercury is an element. Therefore, all the
mercury that enters a kiln has to leave
the kiln in some fashion. The available
data indicate that almost no mercury
leaves the kiln as part of the clinker
(product). Therefore, our methodology
assumes over the long term that all the
mercury leaves the kiln as a stack
emission with three exceptions:
1. If instead of returning all
particulate captured in the particulate
control device to the kiln, the source
instead removes some of it from the
circuit entirely, i.e., the kiln does not
reuse all (wastes some) cement kiln dust
(CKD); or
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2. The kiln is equipped with an alkali
bypass, which means all CKD captured
in the alkali bypass PM control is
wasted, and/or;
3. If the kiln has a wet scrubber
(usually for SO2 control), the scrubber
will remove some mercury which our
methodology assumes will end up in the
gypsum generated by the scrubber.
Based on these facts we decided that
the most accurate method available to
us to determine long term mercury
emissions performance was to do a total
mass balance. We did so by obtaining
data on all the kiln mercury inputs (i.e.,
all raw materials and all fuels) for a
large group of kilns, and assuming all
mercury that enters the kiln is emitted
except for the three conditions noted
above. Pursuant to letters mandating
data gathering, issued under the
authority of section 114, we obtained 30
days of daily data on kiln mercury
concentrations in each individual raw
material, fuel, and CKD for 89 kilns
(which represent 59 percent of total
kilns), along with annual mass inputs
and the amount of material collected in
the PM control device (or alkali PM
control device) that is wasted rather
than returned to the kiln.
These data were submitted to EPA as
daily concentrations for the inputs, i.e.,
samples of all inputs were taken daily
and analyzed daily for their mercury
content. We took the daily averages,
calculated a mean concentration, and
multiplied the mean concentration by
annual materials use to calculate an
annual mercury emission for each of the
89 kilns. If the facility wasted CKD, we
subtracted out the annual mercury that
left the system in the CKD. If the facility
had a wet scrubber (the only control
device currently in use among the
sampled kilns with any substantial
mercury capture efficiency), we
subtracted out the annual mercury
attributable to use of the scrubber. There
are five cement kilns using wet
scrubbers and EPA has removal
efficiencies for four of these kilns (based
on inlet/outlet testing conducted at
EPA’s request concurrent with the input
sampling). We attributed a removal
efficiency for the fifth kiln based on the
average removal efficiency of the other
four kilns.
We acknowledge that an additional
source of uncertainty in the mass
balance methodology for estimating the
capture efficiencies of wet scrubbers is
the variability in the mercury speciation
ratios (elemental to divalent). These
ratios, which are dependent on the
amount of chlorine present and other
factors, would be expected to vary at
different kilns. Only the soluble
divalent mercury fraction will be
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21143
data set. This variability includes the
day-to-day variability in the total
mercury input to each kiln and
Mercury emissions variability of the sampling and analysis
Kiln code
(lb/MM ton feed)
methods over the 30-day period, and it
includes the variability resulting from
99th percentile: lb/MM
site-to-site differences for the 11 lowest
tons feed (lb/MM tons
emitters. We calculated the MACT floor
clinker) .......................
26 (43)
(26 lb/MM tons feed) based on the UPL
(upper 99th percentile) as described
MACT—New kilns
earlier from the average performance of
Average: lb/MM tons
the 11 lowest emitting kilns, Students
feed (lb/MM tons
t-factor, and the total variability, which
clinker) .......................
7.1 (11.8) was adjusted to account for the lower
0.5) .........
Variability (t*vT
1.3
variability when using 30 day averages.
99th percentile: lb/MM
EPA also has some information which
tons feed (lb/MM tons
clinker) .......................
8.4 (14) tends to corroborate the variability
factor used to calculate the floor for
mercury. These data are not emissions
The average emission rate for these
data; they are data on the total mercury
kilns is 16.6 pounds per million tons
content of feed materials over periods of
(lb/MM) tons feed (27.4 lb/MM tons
12 months or longer. Because mercury
clinker). The emission rate of the single
emissions correlate with mercury
lowest emitting source is 7.1 lb/MM
content of feed materials, we believe an
tons feed (11.8 lb/MM tons clinker).
As previously discussed above, we
analysis of the variability of the feed
account for variability in setting floors,
materials is an accurate surrogate for the
not only because variability is an
variability of mercury emissions over
element of performance, but because it
time. These long term data are from
is reasonable to assess best performance multiple kilns from a single company
over time. Here, for example, we know
that are not ranked among the lowest
that the 11 lowest emitting kiln
emitters, but are nonetheless germane as
emission estimates are averages, and
a crosscheck on variability of mercury
that the actual emissions will vary over
content of feed materials (including
time. If we do not account for this
whether 30 days of sampling, coupled
variability, we would expect that even
with statistically derived variability of
the kilns that perform better than the
that data set and a 99th percentile,
floor on average would potentially
adequately measures that variability).
exceed the floor emission levels a
One way of comparing the variability
significant part of the time—meaning
among different data sets with different
that their performance was assessed
average values is to calculate and
TABLE 1—MERCURY MACT FLOOR
incorrectly in the first instance.
compare the relative standard
For the 11 lowest emitting kilns, we
deviations (RSD), which is the standard
Mercury emissions calculated a daily emission rate using
deviation divided by the mean, of each
Kiln code
(lb/MM ton feed)
the daily concentration values and
set. If the RSD are comparable, then one
annual materials inputs divided by each can conclude that the variability among
1233 ..............................
7.14
11 The results are
kiln’s operating days.
the data sets is comparable. The results
1650 ..............................
10.83
shown in Table 1 and represent the
of such an analysis are given in Table
1589 ..............................
11.11
average performance of each kiln over
2 below. The long term data represent
1302 ..............................
14.51
long term averages of feed material
1259 ..............................
15.16 the 30-day period. We then calculated
1315 ..............................
15.41 the average performance of the 11
mercury content based on 12 months of
1248 ..............................
18.09 lowest emitting kilns (17 lb/MM tons of
data or more, whereas the MACT data
1286 ..............................
21.12 feed) and the variances of the daily
sets are for 30 consecutive days of data.
1435 ..............................
22.89 emission rates for each kiln which is a
The RSD of the long term data range
1484 ..............................
22.89 direct measure of the variability of the
from 0.29 to 1.05, and the RSD of the
1364 ..............................
23.92
MACT floor kilns range from 0.10 to
11 In the daily calculations, we treated the CKD
0.89. This comparison suggests that our
removal as if it was a control device, and applied
MACT—Existing kilns
method of calculating variability in the
the overall percent reduction rather that using the
daily CKD concentration value. We used this
proposed floor based on variances/99th
Average: lb/MM tons
approach because if we used daily CKD removal
percentile UPL appears to adequately
feed (lb/MM tons
values, some days showed negative mercury
encompass sources’ long-term
clinker) .......................
16.6 (27.4) emissions rates. This is because of the mercury
Variability (t*vT0.5) .........
9.52 recycling issues discussed above.
variability.
rwilkins on PROD1PC63 with PROPOSALS3
captured by a wet scrubber. We note,
however, that mercury speciation would
be expected to have little effect on
mercury emissions in the case where
wet scrubbers, or other add-on controls
such as activated carbon injection (ACI),
are not used, because for most facilities,
mercury captured in the PM controls is
returned to the kiln. In cases where
some of the collected PM is wasted, we
had 30 days of actual mercury content
data for wasted material.
For each kiln, we calculated an
average annual emission factor, which is
the average projected emission rate for
each kiln. We did this by dividing
calculated annual emissions by total
inputs. We then ranked each kiln from
lowest average emission factor to
highest. The resulting emissions factors
for 87 of the 89 ranged (relatively
continuously) from 7 to 300 pounds of
mercury per million tons of feed. Two
kilns showed considerably higher
numbers, approximately 1200 and 2000
pounds per ton of feed. These two
facilities have atypically high mercury
contents in the limestone in their
proprietary quarries which are the most
significant contributors to the high
mercury emissions.
Based on these data and ranking
methodology, the existing source MACT
floor would be the average of the lowest
emitting 12 percent of the kilns for
which we have data, which would be
the 11 kilns with lowest emissions (as
calculated), shown in Table 1.
VerDate Nov<24>2008
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TABLE 1—MERCURY MACT FLOOR—
Continued
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21144
Federal Register / Vol. 74, No. 86 / Wednesday, May 6, 2009 / Proposed Rules
TABLE 2—COMPARISON OF LONG-TERM KILN FEED MERCURY CONCENTRATION AT ESSROC PLANTS WITH THE FEED
MERCURY CONCENTRATION DATA FOR THE MACT FLOOR KILNS
PPM Hg in feed
Kiln
Mean
1248 a .............................................................................................................
1589 a .............................................................................................................
1435 ...............................................................................................................
1484 ...............................................................................................................
1233 ...............................................................................................................
1650 ...............................................................................................................
Speed .............................................................................................................
1286 ...............................................................................................................
1364 ...............................................................................................................
San Juan ........................................................................................................
Bessemer .......................................................................................................
Logansport .....................................................................................................
Naz III .............................................................................................................
Naz I ...............................................................................................................
1302 ...............................................................................................................
1315 ...............................................................................................................
Martinsburg ....................................................................................................
1259 ...............................................................................................................
Picton .............................................................................................................
Standard
deviation
0.021
0.021
0.012
0.012
0.011
0.025
0.055
0.006
0.006
0.322
0.021
0.022
0.016
2.974
0.006
0.006
0.023
0.008
0.075
RSD
0.002
0.002
0.002
0.002
0.002
0.005
0.016
0.002
0.002
0.108
0.007
0.008
0.010
1.838
0.004
0.004
0.017
0.007
0.078
0.10
0.10
0.16
0.16
0.16
0.22
0.29
0.32
0.32
0.34
0.35
0.37
0.61
0.62
0.68
0.68
0.89
0.89
1.05
Source
MACT floor
MACT floor
MACT floor
MACT floor
MACT floor
MACT floor
Essroc.c
MACT floor
MACT floor
Essroc.
Essroc.
Essroc.
Essroc.
Essroc.
MACT floor
MACT floor
Essroc.
MACT floor
Essroc.
kiln.b
kiln.
kiln.
kiln.
kiln.
kiln.
kiln.
kiln.
kiln.
kiln.
kiln.
a Same
feed sample applied to multiple kilns at the plant.
floor kilns’ variabilities are all based on approximately 30 days of data.
c Essroc kiln’s variabilities are all based on 12 months to three years of data.
rwilkins on PROD1PC63 with PROPOSALS3
b MACT
We are proposing to express the floor
as a 30-day rolling average for the
following two reasons. First, as
explained earlier, daily variations in
mercury emissions at the stack for all
kilns with in-line raw mills is greater
than daily variability of mercury levels
in inputs. This is because mercury is
emitted in high concentrations during
mill-off conditions, but in lower
concentrations when mercury is
recycled to the kiln via the raw mill
(‘mill-on’). We believe that 30 days is
the minimum averaging time that allows
for this mill-on/mill-off variation.
Second, a 30-day rolling average is
tied to our proposed implementation
regime, which in turn is based on the
means by which the data used to
generate the standard were developed.
As explained above, the proposed floor
reflects 30 days of sampling which are
averaged, corresponding to the proposed
30-day averaging period. EPA is also
proposing to monitor compliance by
means of daily monitoring via a CEMS,
so that the proposed implementation
regime likewise mirrors the means by
which the underlying data were
gathered and used in developing the
standard.
Critical to this variability calculation
is the assumption that EPA is
adequately accounting for variable
mercury content in kiln inputs.12 As
12 Since only five kilns have stack control
devices, variability of performance of these controls
(wet scrubbers), although important, plays a less
critical role in this analysis.
VerDate Nov<24>2008
20:42 May 05, 2009
Jkt 217001
noted, we did so based on 30 days of
continuous sampling of all kiln inputs,
plus use of a further statistical
variability factor (based on that data set)
and use of the 99th percentile UPL. The
30-day averaging time in the standard is
a further means of accounting for
variability, and accords with the data
and methodology EPA used to develop
the floor level.
We solicit comment on the accuracy
and appropriateness of this analysis.
The most pertinent information would
of course be additional data of raw
material and fuel mercury contents and
usage to specific kilns (especially data
from sampling over a longer period than
30 days).13 EPA also expressly solicits
further information regarding potential
substitutability of non-limestone kiln
inputs and whether kilns actually
utilize inputs other than those reflected
in the 30-day sampling effort
comprising EPA’s present data base for
mercury, and if so, what mercury levels
are in these inputs.
13 Some advance commenters have posited a
larger variability factor to reflect the historic known
variation in mercury content in limestone and other
inputs, as reflected in various geological surveys.
However, at issue is not variability for the source
category as a whole, but specific sources’
variability. So any resort to information not coming
directly from a best performer’s own operating
history must be accompanied by an explanation of
its relevance for best performer’s variability in order
to be considered relevant. See Brick MACT, 479 F.
3d at 881–82.
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Fmt 4701
Sfmt 4702
Selection of New Source Floor
Based on Table 1, the average
associated with the single lowest
emitting kiln is 7 lb/MM tons feed (12
lb/MM tons clinker). Applying the UPL
formula discussed earlier based on the
daily emissions for the best performing
kiln, we calculated its 99th percentile
UPL of performance, which results in a
new source MACT level of 8.4 lb/MM
tons feed (14 lb/MM tons clinker).
Because this new source floor is
expressed on a different basis than the
standard EPA promulgated in December
2006, which was a 41 μg/dscm not to be
exceeded standard, it is difficult to
directly compare the new source floor
proposed in this action to the December
2006 standard. The December 2006 new
source mercury emissions limit was
based on the performance of wet
scrubber-equipped cement kilns. In our
current analysis these wet scrubberequipped kilns were among the lowest
emitting kilns, but not the lowest
emitting kiln used to establish this
proposed new source limit. Based on
this fact, we believe this proposed new
source floor (and standard, since EPA is
not proposing a beyond-the-floor
standard) is approximately 30 percent
lower than the December 2006 standard.
Other Options EPA Considered in
Setting Floors for Mercury
EPA may create subcategories which
distinguish among ‘‘classes, types, and
sizes of sources’’. Section 112(d)(1). EPA
has carefully considered that possibility
E:\FR\FM\06MYP3.SGM
06MYP3
Federal Register / Vol. 74, No. 86 / Wednesday, May 6, 2009 / Proposed Rules
rwilkins on PROD1PC63 with PROPOSALS3
in considering potential standards for
mercury emitted by portland cement
kilns. Were EPA to do so, each
subcategory would have its own floor
and standard, reflecting performance of
the sources within that subcategory.
EPA may create a subcategory
applicable to a single HAP, rather than
to all HAP emitted by the source
category, if the facts warrant (so that, for
example, a subcategory for kilns
emitting mercury, but a single category
for kilns emitting HCl, is legally
permissible with a proper factual basis).
Normally, any basis for subcategorizing
must be related to an effect on
emissions, rather than to some
difference among sources which does
not affect emissions performance.
The subcategorization possibilities for
mercury which we considered are the
type of kiln, presence of an inline raw
mill, practice of wasting cement kiln
dust, mercury concentration of
limestone in the kiln’s proprietary
quarry, or geographic location. Mercury
emissions are not affected by kiln type
(i.e., wet or dry, pre-calcining or not)
because none of these distinctions have
a bearing on the amount of mercury
inputted to the kiln or emitted by it. In
contrast, the presence of an in-line raw
mill affects mercury emissions in the
short term because the in-line raw mill
tends to collect mercury in the exhaust
gas and transfer it to the kiln feed.
However, since (as discussed above) the
raw mill must be shut down
periodically for maintenance while the
kiln continues to operate, all or most of
the collected mercury simply gets
emitted during the raw mill shutdown
and total mercury emissions over time
are not changed.
VerDate Nov<24>2008
18:58 May 05, 2009
Jkt 217001
The practice of wasting cement kiln
dust does affect emissions. This practice
means that a portion of the material
collected on the PM control device is
removed from the kiln system, rather
than recycled to the kiln. Some of the
mercury condenses on the PM collected
on the PM control device, so wasting
CKD also removes some mercury from
the kiln system (and therefore it is not
emitted). However, since this practice
could be considered to ‘‘control’’
mercury, subcategorization by CKD
wasting would be the same as
subcategorizing by control device,
which is not permissible. See 69 FR at
403 (Jan. 5, 2004).
There is no variation in kiln location
(i.e., geographical distinction) which
would justify subcategorization. We
examined the geographical distribution
of mercury emissions and total mercury
and found no correlation. For example,
no one region of the country has kilns
that tend to be all low- or high-emitting
kilns.
We also rejected subcategorization by
total mercury inputs. Subcategorization
by this method would inevitability
result in a situation where kilns with
higher total mercury inputs would have
higher emission limits. Total mercury
inputs are correlated with mercury
emissions. So a facility that currently
has lower mercury inputs could
potentially simply substitute a higher
mercury raw material without any
requirement to control the additional
mercury. In addition, fuels and other
additives are non-captive 14 situations,
14 ‘Non-captive’ means these materials do not
necessarily come from the facility’s proprietary
quarry and the facility has choices for the source
of these materials.
PO 00000
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Fmt 4701
Sfmt 4702
21145
and thus do not readily differentiate
kilns by ‘‘size, class, or type’’. Finally,
because of the direct correlation of
mercury emissions and mercury inputs,
subcategorization by total mercury
inputs could potentially be viewed as a
similar situation to subcategorization by
control device.
The subcategorization option that we
believe is most pertinent would be to
subcategorize by the facility’s
proprietary limestone quarry. All
cement plans have a limestone quarry
located adjacent to or very close to the
cement plant. This quarry supplies
limestone only to its associated plant,
and is not accessible to other plants.
Typically quarries are developed to
provide 50 to 100 years of limestone,
and the cement kiln is located based on
the location of the quarry. See 70 FR at
72333. For this reason, we believe that
a facility’s proprietary quarry is an
inherent part of the process such that
the kiln and the quarry together can be
viewed as the affected source. Also, the
amount of mercury in the proprietary
quarry can significantly affect mercury
emission because (as noted above)
limestone makes up about 80 percent of
the total inputs to the kiln. Thus, kilns
with mercury above a given level might
be considered a different type or class
of kiln because their process necessarily
requires the use of that higher-mercury
input.
The facts, however, do not obviously
indicate sharp disparities in limestone
mercury content that readily
differentiate among types of sources.
Figure 1 presents the average mercury
contents of the proprietary quarries on
the 89 kilns in EPA’s present data base.
E:\FR\FM\06MYP3.SGM
06MYP3
21146
Federal Register / Vol. 74, No. 86 / Wednesday, May 6, 2009 / Proposed Rules
These data, as we presently evaluate
them, do not readily support a
subcategorization approach—putting
aside for the moment the high mercury
limestone kilns (at the far right of the
distribution tail in Figure 1) which are
discussed separately. As shown in
Figure 1, mercury levels in limestone
are more of a continuum with no
immediately evident breakpoints (again,
putting aside the high-mercury
limestone kilns). More important, kilns
with quarries with varied mercury
content can and do have similar
mercury emissions, and in many
instances, limestone mercury is not the
dominant source of mercury in the
kilns’ emissions notwithstanding that
limestone is the principal volumetric
input. Thus for about 55 percent of the
kilns (49 of 89), non-limestone mercury
accounted for greater than 50 percent of
the kiln’s mercury emissions.15 For
nearly 70 percent of the kilns (62 of 89),
limestone mercury accounted for at least
one-third of total mercury emissions.
TABLE 3—ORIGINS OF MERCURY IN PORTLAND CEMENT MANUFACTURING
[Sorted by limestone percent] a
rwilkins on PROD1PC63 with PROPOSALS3
1629
1647
1581
1376
1609
1688
1690
1339
1324
1693
1692
1419
1248
1302
1686
1239
.................................................................................................................
.................................................................................................................
.................................................................................................................
.................................................................................................................
.................................................................................................................
.................................................................................................................
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15 In certain instances, percentages of nonlimestone mercury are high because limestone
mercury content was low. However, in many
VerDate Nov<24>2008
18:58 May 05, 2009
Jkt 217001
652.92
40.88
96.73
27.43
1120.75
27.43
27.43
21.00
21.30
21.72
20.23
20.92
20.92
6.24
51.21
59.40
instances, non-limestone mercury contributions
exceeded those from limestone even where
PO 00000
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Fmt 4701
Sfmt 4702
Percent Hg
from limestone a
Percent Hg
from other raw
materials
92
89
88
87
87
87
87
84
83
80
79
77
76
76
76
74
8
5
9
5
13
5
5
8
1
7
13
16
17
7
19
17
Percent Hg
from fuels
0
7
3
8
0
8
8
9
16
13
8
8
6
17
6
8
limestone mercury contribution was relatively high.
See Table 3.
E:\FR\FM\06MYP3.SGM
06MYP3
EP06MY09.052
Limestone
mercury concentration
(ppb)
Random number kiln code
21147
Federal Register / Vol. 74, No. 86 / Wednesday, May 6, 2009 / Proposed Rules
TABLE 3—ORIGINS OF MERCURY IN PORTLAND CEMENT MANUFACTURING—Continued
[Sorted by limestone percent] a
Limestone
mercury concentration
(ppb)
rwilkins on PROD1PC63 with PROPOSALS3
Random number kiln code
1315
1265
1251
1592
1650
1643
1674
1225
1268
1226
1589
1200
1218
1415
1439
1421
1435
1463
1484
1481
1337
1375
1448
1615
1259
1327
1604
1256
1294
1343
1350
1220
1635
1638
1233
1240
1331
1417
1594
1371
1619
1660
1443
1396
1436
1286
1364
1582
1591
1655
1253
1323
1390
1639
1663
1308
1520
1521
1536
1246
1316
1559
1335
1437
1597
1219
1560
1494
.................................................................................................................
.................................................................................................................
.................................................................................................................
.................................................................................................................
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VerDate Nov<24>2008
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Jkt 217001
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Fmt 4701
Sfmt 4702
Percent Hg
from limestone a
6.24
12.18
20.92
46.99
24.92
22.02
22.02
46.99
16.97
21.45
20.92
86.65
86.65
20.00
46.99
13.00
11.56
12.18
11.56
39.12
57.17
20.67
57.17
20.67
8.31
20.67
20.00
21.63
21.63
21.63
21.63
21.54
21.23
39.00
11.31
21.23
16.93
39.00
16.93
20.10
20.10
16.93
20.00
20.43
20.10
5.67
5.67
24.59
24.59
24.59
12.94
12.94
12.94
12.94
12.94
6.15
19.86
6.15
10.65
20.00
20.00
5.00
20.30
21.20
21.20
11.25
11.09
5.22
E:\FR\FM\06MYP3.SGM
Percent Hg
from other raw
materials
74
73
70
68
68
67
67
66
65
64
64
63
63
63
63
62
62
62
62
60
59
59
59
58
57
57
55
54
54
54
54
53
52
48
46
44
44
44
42
40
40
39
38
35
35
33
32
30
30
30
29
29
29
29
29
27
27
27
27
26
26
26
25
25
25
20
18
17
06MYP3
7
16
16
11
3
1
1
11
4
11
30
5
5
29
11
27
25
13
25
35
17
21
17
21
23
21
22
41
41
41
41
40
41
3
41
3
12
3
12
16
16
11
57
61
15
2
2
13
13
13
60
60
60
60
60
1
34
1
0
65
65
19
55
50
49
71
76
54
Percent Hg
from fuels
19
11
13
21
28
33
32
23
31
26
5
32
32
7
27
11
13
25
13
5
24
20
24
21
20
23
23
5
5
5
5
6
7
48
14
53
44
53
46
44
43
50
5
4
50
65
66
57
57
57
11
11
11
11
11
72
38
72
73
9
9
55
21
25
26
8
5
28
21148
Federal Register / Vol. 74, No. 86 / Wednesday, May 6, 2009 / Proposed Rules
TABLE 3—ORIGINS OF MERCURY IN PORTLAND CEMENT MANUFACTURING—Continued
[Sorted by limestone percent] a
Limestone
mercury concentration
(ppb)
Random number kiln code
1610
1530
1630
1538
1356
.................................................................................................................
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.................................................................................................................
rwilkins on PROD1PC63 with PROPOSALS3
a The
Percent Hg
from limestone a
163.39
5.22
22.60
8.42
8.23
Percent Hg
from other raw
materials
17
15
15
10
8
10
53
84
89
91
Percent Hg
from fuels
73
32
2
1
1
combined percentages of limestone, other raw materials, and fuels add to 100 percent.
These data seem to indicate that
although quarry mercury content is
important, other non-proprietary inputs
can and do affect mercury emissions as
well, often to an equal or greater extent.
Quarries with similar limestone
mercury content can and do have very
different mercury emissions. These
facts, plus the general continuum in the
limestone mercury data, seem to
mitigate against subcategorizing on this
basis for the great bulk of industry
sources.
Moreover, as stated above,
subcategorization is limited by the CAA
to size, class, or type of source. Both
EPA and advance industry
commenters 16 applied various
statistical analyses to the mercury
limestone quarry data set and these
analyses indicated that there could be
populations of quarries that were
statistically different. However, it is
unclear to us that a statistical difference
in a population is necessarily the same
as a distinction by size, class, or type.
More compelling facts, at least in our
present thinking, are the apparent
continuum of limestone mercury levels,
and the fact that limestone mercury
levels are less of a driver of mercury
emission levels than one would expect
if this is to be the basis for
subcategorization across a broad set of
the facilities. EPA is also concerned that
subcategorization by quarry mercury
content may allow some higher-emitting
facilities to do relatively less for
compliance were they to be part of a
separate subcategory where mercury
levels of best performers were
comparatively high. (Of course, these
levels could be reduced by adopting
standards reflecting beyond-the-floor
determinations.) Conversely, the case
could occur where a lower emitter
might be subject to a greater degree of
control than a high emitter. For
example, if we were to establish a
subcategory at 20 ppb mercury in the
16 See Minutes of March 19, 2006 meeting
between representative of the Portland Cement
Association and E. Craig, USEPA.
VerDate Nov<24>2008
18:58 May 05, 2009
Jkt 217001
limestone, kilns at just below the 20 ppb
level might be required to apply
mercury controls while kilns just above
the 20 ppb level, which would likely
include kilns that would determine the
floor level of control, would have to do
nothing to meet the mercury standard.
Much of this analysis, however, does
not apply to the kilns at the far end of
the distribution, especially the two
facilities shown in Figure 1 which have
the highest quarry mercury contents
which quarries appear to be outliers
from the general population. These
sources’ mercury emissions are related
almost entirely to the limestone mercury
content, not to other inputs.
However, EPA is not proposing to
create a separate subcategory for these
high mercury sources. We note that if
we set up a separate subcategory for
these facilities, even if we proposed a
beyond-the-floor standard based on the
best estimated performance of control
for these two facilities, their emissions
limit would potentially be 500 to 800 lb/
MM tons clinker, which is well above
any other kiln, even when uncontrolled,
in our data base, and 8 to 13 times the
floor established for other existing
sources (assuming no further
subcategorization). Mercury in the air
eventually settles into water or onto
land where it can be washed into water.
Once deposited, certain microorganisms
can change it into methylmercury, a
highly toxic form that builds up in fish,
shellfish and animals that eat fish. Fish
and shellfish are the main sources of
methylmercury exposure to humans.
(See section IV.4 for further discussion
of mercury health effects.) Mercury is
one of the pollutants identified for
special control under the Act’s air toxics
provision (see section 112c(6)), and
kilns in a high-mercury subcategory, no
matter how well controlled, would still
be allowed to emit large amounts (at
least pending a section 112(f) residual
risk determination)).
EPA is also mindful of the holding of
Brick MACT and other decisions that
EPA must account for raw material HAP
PO 00000
Frm 00014
Fmt 4701
Sfmt 4702
contributions in establishing MACT
floors, and the fact that raw materials
may be proprietary or otherwise not
obtainable category-wide does not
relieve EPA of that obligation. See, e.g.
479 F. 3d at 882–83.
There are also competing
considerations here. The concurring
opinion in Brick MACT supports
subcategorization in situations
involving sources’ dependence on highHAP raw materials to avoid situations
where a level of performance achieved
by some sources proves unachievable by
other sources even after application of
best technological controls, viewing
such sources as of a different type than
others in the source category. 479 F. 3d
at 884–85. A further consideration is
that one of the high mercury kilns here
has voluntarily entered into an
enforceable agreement to install
activated carbon (the best control
technology currently available so far as
is known) to control its mercury
emissions and this agreement appears to
have the support of directly affected
stakeholders (local citizen groups,
regional and state officials).17 The
company is poised to begin installation
of the control technology. However,
neither EPA nor the company believe
that this source could physically
achieve the level of the mercury floor
derived from a single source category
approach (i.e., the no subcategorization
approach proposed above) using
activated carbon alone. We do not
currently have any data on the
possibility that this site may have
portions of its existing quarry that have
lower mercury content, or if the site
could apply different mercury controls
in addition to ACI to meet the proposed
limit. Closure of this kiln and possibly
other high mercury emitting kilns is a
possible consequence of a single
standard without subcategories.
EPA repeats that it is not proposing
for mercury any subcategories for
17 Minutes of meeting between EPA and
representatives of Ash Grove Cement. February 27,
2009.
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mercury for the reasons discussed
above. Nonetheless, this remains an
issue EPA intends to evaluate carefully
based on public comment, and
expressly solicits comment addressing
all aspects of determinations whether or
not to subcategorize. These comments
should address not only the issue of a
high-mercury subcategory (addressing
plants in the upward right-hand tail of
the distributional curve in Figure 1), but
other sources as well. EPA also solicits
comment regarding non-limestone
inputs to cement kilns, and whether
there is any potential basis for
considering a valid subcategorization
approach involving such materials.18
Other Alternatives Considered for
Mercury Standard
EPA is proposing to rank sources by
emission level in determining which are
best performing. We also considered
another option of ranking best
performers based on their relative
mercury removal efficiency, and
presenting a standard so-derived as an
alternative to the standard based on
ranking by lowest emissions. The MACT
floor for new sources is to be based on
the performance of the ‘‘best controlled’’
similar source, and the term ‘‘control’’
can be read to mean control efficiency.
It can also be argued that the critical
terms of section 112 (d)(3)—‘‘best
controlled’’ (new)/‘‘best performing’’
(existing)—do not specify whether
‘‘best’’ is to be measured on grounds of
control efficiency or emission level. See
Sierra Club v. EPA, 167 F.3d 658, 661
(’’average emissions limitation achieved
by the best performing 12 percent of
units’ * * * on its own says nothing
about how the performance of the best
units is to be calculated’’). Existing
source floors determined and expressed
in terms of control efficiency are also
arguably consistent with the
requirement that the floor for existing
sources reflect ‘‘average emission
limitation achieved’’, since ‘‘emission
limitation’’ includes standards which
limit the ‘‘rate’’ of emissions on a
continuous basis—something which
percent reduction standards would do.
CAA section 302(k). There are also
instances where Congress expressed
performance solely in terms of
numerical limits, rather than
performance efficiency, suggesting that
rwilkins on PROD1PC63 with PROPOSALS3
18 One
of these high-mercury sources suggested
that because it is an area source, EPA develop a
mercury standard for it based upon Generally
Available Control Technology (GACT) rather than
MACT. See section 112(d)(5) of the Act. Aside from
questions about whether use of activated carbon is
a generally available control technology here, EPA
has already determined that all cement kilns’
mercury emissions are subject to MACT under
authority of section 112(c)(6). See 63 FR at 14193.
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Congress was aware of the distinction
and capable of delineating it. See CAA
section 129(a)(4).19
There are also arguments that percent
reduction standards are not legally
permissible. The Brick MACT opinion
states, arguably in dicta, that best
performers are those emitting the least
HAP (see 479 F. 3d at 880 (‘‘section [112
(d)(3)] requires floors based on emission
levels actually achieved by best
performers (those with the lowest
emission levels)’’).20 More important,
the opinion stresses that raw material
inputs must be accounted for in
determining MACT floors. Id. at 882–83.
A problem with a percent reduction
standard here is that it would downplay
the role of HAP inputs on emissions by
allowing more HAP to be emitted
provided a given level of removal
efficiency reflecting the average of best
removal efficiencies is achieved. For
these reasons, EPA is not proposing an
alternative standard for mercury
expressed as percent reduction
reflecting the average of the best
removal efficiencies. EPA solicits
comment on this alternative from both
a legal and policy standpoint, however.
2. Beyond the Floor Determination
We are not proposing any beyond-thefloor standards for mercury. When we
establish a beyond the floor standard we
typically identify control techniques
that have the ability to achieve an
emissions limit more stringent than the
MACT floor. Under the proposed
amendments, most existing kilns would
have to have installed both a wet
scrubber and activated carbon injection
(ACI) for control of mercury, HCl and
THC.21 To achieve further reductions in
mercury beyond what can be achieved
using wet scrubber and ACI in
combination, the available options
would include closing the kiln and
relocating to a limestone quarry having
lower mercury concentrations in the
limestone, transporting low-mercury
limestone in from long distances,
switching other raw materials to lower
the amount of limestone in the feed,
wasting CKD, and installing additional
add-on control devices. For reasons
discussed further below we believe that
all but the latter option (add-on
controls) are either cost prohibitive or
19 See also section 112(i)(5)(A), which allows
sources that achieve early reductions based on
measured rates of removal efficiency a reprieve
from MACT.
20 The issue of whether best performers can be
based on source’s removal efficiency was not
presented in Brick MACT, or any of the other
decided cases.
21 Summary of Environmental and Cost Impacts
of Proposed Revisions to Portland Cement NESHAP
(40 CFR Part 63, subpart LLL), April 15, 2009.
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21149
too site specific to serve as the basis of
a national potential beyond the floor
standard. For that reason, we estimated
the cost and incremental reduction in
mercury emissions associated with
installing another control device in
series to the other controls. The add-on
controls considered included a wet
scrubber and ACI. Because ACI is less
costly and is expected to have a higher
removal efficiency as well as being
potentially capable of removing
elemental mercury (using halogenated
carbon) which a scrubber cannot
remove, we selected ACI as the beyondthe-floor control option (i.e., the kiln
would now have an additional ACI
system in series with the wet scrubber/
ACI system required to meet the MACT
floors for mercury, THC, and HCl).
We estimated the costs and emission
reductions for a 1.2 million tpy kiln as
it would be representative of the
impacts of other kilns. Annualized costs
for an additional ACI system would be
$1.254 million per year. The quantity of
mercury leaving the upstream controls
would be an estimated 3.3 lb/yr.
Assuming a 90 percent control
efficiency, the additional ACI system
would remove about 3.0 lb/yr of
mercury for a cost-effectiveness of
approximately $420,000 per lb of
mercury reduction. A 90 percent
removal efficiency may be optimistic
given the lower level of mercury
entering the device and a removal
efficiency on the order of 70 percent is
more likely. At this efficiency, the
additional mercury controlled would be
2.3 lb/yr for a cost effectiveness of
approximately $540,000 per pound of
mercury removed. At either control
efficiency, we believe cost of between
$420,000 and $540,000 per pound of
mercury removed is not justified and we
are therefore not selecting this beyondthe-floor option.
There are two potential feasible
process changes that have the potential
to affect mercury emissions. These are
removing CKD from the kiln system and
substituting raw materials, including fly
ash, or fossil fuels with lower-mercury
inputs. Although substituting lowmercury materials and fuel may be
feasible for some facilities, this
alternative would depend on sitespecific circumstances and, therefore,
must be evaluated on a site-by-site basis
and EPA’s current view is that it would
not be a uniformly applicable (or
quantifiable) control measure on which
a national standard could be based
(although as noted earlier, EPA is
expressly soliciting quantified comment
regarding potential substitutability of
non-limestone kiln inputs). In addition,
in the case of substitution of lower
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mercury inputs, we believe that
mandating lower mercury materials
(such as a ban on fly ash containing
mercury as a raw material) would not
result in mercury reduction beyond
those achieved at the floor level of
control.
Based on material balance data (feed
and fuel usage, control device catch
recycling and wasting, and mercury
concentrations) that we gathered with
our survey of 89 kilns, 58 percent of
kilns waste some amount of CKD while
42 percent waste none. Among kilns
that waste CKD, the percentage
reduction in mercury emissions by
wasting CKD ranged from 0.13 percent
to 82 percent, with an average of 16.5
percent and median of 7 percent. For
kilns that waste some CKD, CKD as a
percentage of total feed ranges from 0.16
percent to 13.7 percent, with a mean of
4.5 percent. Any additional emission
reductions that can be achieved by
wasting CKD depend on several sitespecific factors including:
• The concentration of mercury in
raw feed and fuel materials.
• The concentration of mercury in the
CKD.
• The amount of CKD already being
wasted.
• The dynamics of mercury
recirculation and accumulation—
Internal loops for mercury exist between
the control device and kiln feed storage
and the kiln for long dry and wet kilns.
For preheater and precalciner kilns,
there is usually an additional internal
loop involving the in-line raw mill.
These internal loops and the
distribution of mercury throughout the
process are not predictable and can only
be determined empirically.
• Mercury speciation may affect the
extent to which mercury accumulates in
the CKD, with particulate and oxidized
mercury more likely to accumulate
while elemental mercury is likely
emitted and not affected by CKD
wasting.
Reducing mercury emissions through
the wasting of CKD may be feasible for
some kilns that do not already waste
CKD or by wasting additional CKD for
some kilns that already practice CKD
wasting. However the degree to which
CKD can be used to reduce mercury
emissions cannot be accurately
estimated due to several factors. For
example, increasing the amount of CKD
wasted would result in a reduction in
the mercury concentration of the CKD,
so that, over time, the effectiveness of
wasting CKD decreases. We do not have
long-term data to quantify the
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relationship between amount of CKD
wasted, CKD mercury concentration and
emissions.
The ability to reduce mercury
emissions by wasting more CKD also is
affected by the mercury species present.
The particulate and oxidized species of
mercury can accumulate in CKD, but
not the elemental form. Therefore
wasting CKD will not necessarily
control elemental mercury. We do not
have data that would allow us to
quantify the effect of mercury
speciation. By wasting CKD, additional
raw materials would be required to
replace the CKD as well as additional
fuel to calcine the additional raw
materials, thereby offsetting to some
extent the benefits of wasting CKD.
There is the further potential
consideration of additional waste
generation, an adverse cross-media
impact EPA is required to consider is
making beyond-the-floor
determinations. The interaction of these
factors is complex and has not been
adequately studied.
One cement plant has investigated the
potential to reduce mercury emissions
by wasting CKD. This facility, using
mercury CEMS and material balance
information, estimated that wasting 100
percent of CKD when the raw mill is off
(about 19,000 tons of CKD or 16 percent
of total baghouse catch, or 1 percent of
total feed) would reduce mercury
emissions by about 4 percent. This
facility did not estimate the reductions
in mercury emissions by wasting more
CKD. As with the potential to reduce
mercury emissions using raw materials
substitution, the effectiveness of CKD
wasting in reducing emissions may
provide cement plants the ability to
reduce mercury emissions but the
degree of reduction will have to be
determined on a site-by-site basis.
Because the degree to which mercury
emissions can be reduced by material
substitutions or through the wasting of
CKD are site specific, these processrelated work practices were not
considered as beyond-the-floor options.
As a result of these analyses, we
determined that, considering the
technical feasibility and costs, there is
no reasonable beyond the floor control
option, and are proposing a mercury
emission limit based on the MACT floor
level of control.
C. Determination of MACT for THC
Emissions From Major and Area
Sources
The limits for existing and new
sources we are proposing here apply to
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Fmt 4701
Sfmt 4702
both area and major new sources. We
have applied these limits to area sources
consistent with section 112(c)(6). See 63
FR 14193 (THC as a surrogate for the
112(c)(6) HAP polycyclic organic matter
and polychlorinated biphenyls, plus
determination to control all THC
emissions from the source category
under MACT standards).
1. Floor Determination
Selection of Existing Source Floor
For reasons previously discussed in
the initial proposal of the Portland
Cement NESHAP (63 FR 14197, March
24, 1998), we are proposing to use THC
as a surrogate for non-dioxin organic
HAP that are emitted from the kiln (as
is the current rule). The THC data used
to develop the MACT floor were
obtained from 12 kilns using CEMS to
continuously measure the concentration
of THC exiting each kiln’s stack. Only
kilns 1 (regenerative thermal oxidizer
(RTO)) and kilns 11 and 12 (ACI) have
emissions controls which remove or
destroy THC. We also obtained THC
data from manual stack tests, typically
based on 3 one hour runs per test. The
CEMS data are superior to the results of
a single stack test for characterizing the
long term performance and in
determining the best performing kilns
with respect to THC emissions for
several reasons. The manual stack test is
of short duration and only represents a
snapshot in time; consequently, it
provides no information on the
variability in emissions over time due to
changes in raw material feed or in kiln
operating conditions. In contrast, the
CEMS data include measurements that
range from 31 consecutive days to
almost 900 days of operation for the
various kilns. This extended duration of
the CEMS test data gives us confidence
that for any particular kiln CEMS data
will capture the variability associated
with the long-term THC emissions data,
and thus give the most accurate
representation of a source’s
performance. In addition, a MACT
standard based on CEMS data would be
consistent with the way we are
proposing to implement the THC
emission limit (i.e., by requiring
continuous monitoring with a THC
CEMS).
In order to set MACT floors we are
ranking the kilns based on the average
THC emissions levels (in ppmv)
achieved (i.e., each kiln’s averaged
performance, averaged over the number
of available measurements. This ranking
is shown in Table 4.
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TABLE 4.—SUMMARY OF THC CEMS DATA AND MACT FLOOR
Kiln
Average
rwilkins on PROD1PC63 with PROPOSALS3
Kiln 1 .................................................................
Kiln 2 .................................................................
Kiln 3 .................................................................
Kiln 4 .................................................................
Kiln 5 .................................................................
Kiln 6 .................................................................
Kiln 7 .................................................................
Kiln 8 .................................................................
Kiln 9 .................................................................
Kiln 10 ...............................................................
Kiln 11 and Kiln 12 Combined ..........................
Existing Source Average (ppmvd at 7% O2,
propane).
Variability (t*vT0.5) .............................................
Existing Source 99th percentile (ppmvd at 7%
O2, propane).
New Source Average (ppmvd at 7% O2, propane).
Variability (t*vT0.5) .............................................
New Source 99th percentile (ppmvd at 7% O2,
propane).
The average performance of the best
performing 12 percent of kilns (2 kilns)
is 4.8 ppmvd THC (a daily average
expressed as propane at 7 percent
oxygen). We calculated variability based
on the variances in the performance of
the two lowest emitting kilns. This
includes day-to-day variability at the
same kiln, variability among the two
lowest emitting kilns, and because one
dataset included 695 daily
measurements, it represents long term
variability at a single kiln. We
calculated the MACT floor (7 ppmvd)
based on the UPL (upper 99th
percentile) as described earlier from the
average performance of the 2 lowest
emitting kilns, Student’s t-factor, and
the total variability, which was adjusted
to account for the lower variability
when using 30 day averages.
In this case the proposed new and
existing source MACT floors are almost
identical because the best performing 12
percent of kilns (for which we have
emissions information) is only two
sources. The reason we look to the best
performing 12 percent of sources is that
the cement kiln source category consists
of 30 or more kilns. Section 112(d)(3)(A)
of the Clean Air Act provides that
standards for existing sources shall not
be less stringent than ‘‘the average
emission limitation achieved by the best
performing 12 percent of the existing
sources (for which the Administrator
has emissions information), * * * in
the category or subcategory for
categories and subcategories with 30 or
more sources.’’ A plain reading of the
above statutory provisions is to apply
the 12 percent rule in deriving the
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18:58 May 05, 2009
Jkt 217001
Number of
readings
4.0
5.6
6.8
6.8
11.1
23.7
45.0
51.6
51.9
62.8
748.1
4.8
35
695
692
31
702
470
742
774
843
880
790
Kiln type
Preheater/precalciner ........................................
Wet ....................................................................
Long dry ............................................................
Preheater/precalciner ........................................
Long dry ............................................................
Preheater/precalciner ........................................
Preheater/precalciner ........................................
Preheater/precalciner ........................................
Preheater/precalciner ........................................
Preheater/precalciner ........................................
Wet ....................................................................
In-line raw mill
Yes.
No.
No.
Yes.
No.
No.
Yes.
Yes.
Yes.
Yes.
No.
1.9
7
4.0
1.5
6
MACT floor for those categories or
subcategories with 30 or more sources.
The parenthetical ‘‘(for which the
Administrator has emissions
information)’’ in section 112(d)(3)(A)
modifies the best performing 12 percent
of existing sources, which is the clause
it immediately follows.
However, in cases where there are 30
or more sources but little emission data
this results in only a few kilns setting
the existing source floor with the result
that the new and existing source MACT
floors are almost identical. In contrast,
if this source category had less than 30
sources, we would be required to use
the top five best performing sources,
rather than the two that comprise the
top 12 percent. Section 112 (d)(3)(B).
We are seeking comment on whether,
with the facts of this rulemaking, we
should consider reading the intent of
Congress to allow us to consider five
sources rather than just two. First, it
seems evident that Congress was
concerned that floor determinations
should reflect a minimum quantum of
data: At least data from five sources for
source categories of less than 30 sources
(assuming that data from five sources
exist). Second, it does not appear that
this concern would be any less for
source categories with 30 or more
sources. The concern, in fact, would
appear to be greater.22 We note further
that if we were to use five sources as
best THC performers here, the existing
22 As noted, basing the proposed existing source
THC floor on data from two sources (i.e. 12 percent
of the 15 sources for which we have CEM data)
largely eliminates the distinction between new and
existing source THC floors. Yet this is an important
statutory distinction.
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Sfmt 4702
source floor would be 10 ppmvd. We are
specifically requesting comment on
interpretive and factual issues relating
to the proposed THC floors, and also
reiterate requests for further THC
performance data, especially from kilns
equipped with CEMs.
Selection of New Source MACT Floor
The new source MACT floor would be
the best performing similar source
accounting for variability, which would
be 6 ppmvd. We used the same
procedure in estimating variability for
the new source based on the 35
observations reported.
Alternative Organic HAP Standards
EPA is also proposing an alternative
floor for non-dioxin organic HAP, based
on measuring the organic HAP itself
rather than the THC surrogate. This
equivalent alternative limit would
provide additional flexibility in
determining compliance, and it would
be appropriate for those rare cases in
which methane and ethane comprise a
disproportionately high amount of the
organic compounds in the feed because
these non-HAP compounds could be
emitted and would be measured as THC.
A previous study that compared total
organic HAP to THC found that the
organic HAP was 23 percent of the THC.
We also analyzed additional data
submitted during the development of
this proposed rule that included
simultaneous measure of organic HAP
species and THC. Data were available
from tests at five facilities, and the
organic HAP averaged 24 percent of the
THC. Based on these analyses, we are
proposing an equivalent alternative
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emission limit for organic HAP species
of 2 ppmv (i.e., 24 percent of the 7 ppmv
MACT standard for THC) for existing
sources and 1 ppmvd for new sources.
The specific organic compounds that
will be measured to determine
compliance with the alternative to the
THC limit are benzene, toluene, styrene,
xylene (ortho-, meta-, and para-),
acetaldehyde, formaldehyde, and
naphthalene. These were the organic
HAP species that were measured along
with THC in the cement kiln emissions
tests that were reviewed. Nearly all of
these organic HAP species were
identified in an earlier analysis of the
organic HAP concentrations in THC in
which the average concentration of
organic HAP in THC was 23 percent.
rwilkins on PROD1PC63 with PROPOSALS3
Other Options Considered
We also examined the THC results to
determine if subcategorization by type
of kiln was warranted and concluded
that the data were insufficient for
determining that a distinguishable
difference in performance exists based
on the type of kiln. The top performing
kilns in Table 4 include various types:
wet, long dry, and preheater/precalciner
kilns; older (wet kilns) and newer
(precalciner kilns); and those with and
without in-line raw mills. Although the
type of kiln and the design and
operation of its combustion system may
have a minor effect on THC emissions,
the composition of the feed and the
presence of organic compounds in the
feed materials apparently have a much
larger effect. For example, organic
compounds in the feed materials may
volatilize and be emitted before the feed
material reaches the high temperature
combustion zone of the kiln where they
would have otherwise been destroyed.
We also evaluated creating separate
subcategories for kilns with in-line raw
mills and those without. With an in-line
raw mill kiln, exhaust is used to dry the
raw materials during the grinding of the
raw meal. This drying step can result in
some organic material being volatilized,
thus increasing the THC emissions in
the kiln exhaust. This means that kilns
with in-line raw mills would, on
average, have higher emissions than
kilns without in-line raw mills. The
existence, or absence, of a raw mill is
believed to have a distinct effect on
emissions of THC, as one would expect.
It is difficult to generalize that
difference because the effect of the raw
mill will vary based on the specific
organic constituents of the raw
materials. In tests at one facility, THC
emissions, on average, were 35 percent
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18:58 May 05, 2009
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higher with the raw mill on than when
the raw mill was off.23
This physical difference could justify
subcategorization based on the presence
of an in-line raw mill. There are also
potential policy reasons for doing so. By
not subcategorizing, use of in-line raw
mills may be discouraged because, to
meet a THC standard, in-line raw millequipped kilns would potentially have
to utilize an RTO. Use of RTOs has
various significant adverse
environmental consequences, including
increase in emissions of criteria
pollutants, and significant extra energy
utilization with attendant increases in
carbon dioxide (CO2) gas emissions.24
EPA has performed floor calculations
for subcategories of kilns with and
without in-line raw mills. The result of
that calculation, where we were using
the top 12 percent, was that the floor for
kilns with in-line raw mills was actually
lower than the floor for those without,
which is atypical: sources with in-line
raw mills will typically have higher
emissions because of the extra
volatilization. We believe this result is
the artifact of the small data set used to
calculate the existing source MACT
floor. Based on these results, we have
concluded that the current data are not
sufficient to allow us to subcategorize
by the presence of an in-line raw mill,
but would consider subcategorizing if
additional data become available. We
are specifically requesting comment on
subcategorization by the presence or
absence of an in-line raw mill and
requesting data on this issue.
2. Beyond the Floor Determination
Practices and technologies that are
available to cement kilns to control
emissions of organic HAP include raw
materials material substitution, ACI
systems and limestone scrubber and
RTO. We do not think it is appropriate
to develop a beyond-the-floor control
option based on material substitution
here because substitution options are
site specific.
We examined the use of either ACI
systems or RTO (with a dedicated wet
scrubber) 25 as the basis for potential
beyond-the-floor THC standards for
existing and new sources. (We did not
examine other beyond-the-floor
regulatory options for existing or new
sources because there are no controls
that would, on average, generate a
23 E-mail
and attachments. B. Gunn, National
Cement Company of Alabama to K. Barnett. USEPA.
March 12, 2009. THC Mill on/Mill Off Variability.
24 Summary of Environmental and Cost Impacts
of Proposed Revisions to Portland Cement NESHAP
(40 CFR Part 63, subpart LLL), April 15, 2009.
25 A wet scrubber is needed as a pretreatment step
before gases are amenable to destruction in an RTO.
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greater THC reduction than a
combination of a wet scrubber/RTO.)
These technologies are currently in
limited use in the source category. At
one facility, activated carbon is injected
into the flue gas and collected in the PM
control device. The activated carbon
achieved a THC emissions reduction of
approximately 50 percent, and the
collected carbon is then injected into
the kiln in a location that insures
destruction of the collected THC. The
THC emissions from this facility are the
highest for any facility for which we
have data due to very unusual levels of
organic material in the limestone and
may not be representative of the
performance that can be achieved by
kilns with more typical THC
emissions.26
ACI has been demonstrated in other
source categories, such as various types
of waste incinerators including
municipal waste incinerators, to reduce
dioxin/furan by over 95 percent.27 The
actual performance of ACI systems on
cement kiln THC emissions are
expected to be less than that achieved
on dioxin/furan emissions as kiln flue
gases are a mixture of volatile and semivolatile organic compounds, which vary
according to the organic constituents of
raw materials. We have therefore
conservatively estimated that ACI
systems can reduce THC emissions by
75 to 80 percent. A second facility has
a continuously operated limestone
scrubber followed by an RTO. This
facility has been emission tested and
showed volatile organic compound
(VOC), which are essentially the same as
THC, emission levels of 4 ppmv (at 7
percent oxygen), and currently has a
permit limit for VOC of approximately
9 ppmv. The RTO has a guaranteed
destruction efficiency of 98 percent of
the combined emissions of carbon
monoxide and THC. Based on this
information, we believe this facility
represents the best possible control
performance to reduce THC emissions.
In assessing the potential beyond-thefloor options for THC, we first
determined that most existing kilns
would have to install an ACI system for
control of THC and/or mercury. A few
kilns would be expected to install an
RTO in order to get the THC proposed
reductions. To evaluate the feasibility of
26 The same facility that uses ACI has a second
control scheme for THC consisting of a wet
scrubber/RTO in series. However, due to
operational problems, this system has not operated
more than a few months at a time and data from
it are not representative of the performance of these
control devices.
27 (Chi and Chang, Environmental Science and
Technology, vol. 39, issue 20, October 2005; Roeck
and Sigg, Environmental Protection, January 1996).
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beyond-the-floor controls, we assumed
that a kiln already expected to install an
ACI system would install in series an
RTO including a wet scrubber upstream
of the RTO to protect the RTO. We
estimated the costs and emission
reductions for a 1.2 million tpy kiln as
the cost effectiveness of the beyond-thefloor option would be similar for all
kilns. Annualized costs for an
additional RTO system would be $3.8
million per year. The quantity of THC
leaving the upstream controls would be
an estimated 18 tpy. At higher THC
concentrations, for example 15 ppmv
and above, an RTO will have a removal
efficiency of about 98 percent. This
mass of THC leaving the device
upstream of and entering the RTO is
equivalent to a THC concentration of
about 3 ppmv. At this low level, an
RTO’s removal efficiency is expected to
be no better than 50 percent. At a 50
percent control efficiency, the RTO
would reduce THC emission by about 9
tpy for a cost-effectiveness of
approximately $411,000 per ton of THC
removal. If the organic HAP fraction of
the THC is 24 percent, 2 tpy of organic
HAP would be removed at a cost
effectiveness of approximately $1.7
million per ton of organic HAP
removed. At a cost effectiveness of
$411,000 per ton of THC and $1.7
million per ton of organic HAP, we
believe the cost of the additional
emission reduction is not justified (this
is a far higher level than EPA has
deemed justified for non-dioxin organic
HAP in other MACT standards, for
example). In addition to the high cost of
control, the additional energy
requirements, 7.1 million kwh/yr and
81,000 MMBtu/yr, would be significant.
Increased CO2 emissions attributable to
this energy use would be on the order
of 9,900 tpy per source.28 The additional
energy demands would also result in
increased emissions of NOX (20 tpy),
CO, (8 tpy), SO2 (27 tpy), and PM10 (1
tpy) per source. Because of the high
costs and minimal reductions in THC
and organic HAP as well as the
secondary impacts and additional
energy requirements, we are not
selecting this beyond-the-floor option.
Therefore we are proposing for
cement kilns an existing source THC
emissions limit of 7 ppmvd and a new
source limit of 6 ppmvd, measured as
propane and corrected to 7 percent
oxygen. We are also proposing for an
alternative equivalent organic HAP
emissions limit of 2 ppmvd for existing
kilns and 1 ppmvd for new kilns.
28 Summary of Environmental and Cost Impacts
of Proposed Revisions to Portland Cement NESHAP
(40 CFR Part 63, subpart LLL), April 15, 2009.
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THC Standard for Raw Material Dryers
Some plants may dry their raw
materials in separate dryers prior to or
during grinding. See 63 FR at 14204.
This drying process can potentially lead
to organic HAP and THC emissions in
a manner analogous to the release of
organic HAP and THC emissions from
kilns when hot kiln gas contacts
incoming feed materials. The methods
available for reducing THC emissions
(and organic HAP) is the same
technology described for reducing THC
emissions from kilns and in-line kiln/
raw mills. Based on the similarity of the
emissions source and controls, we are
also proposing to set the THC emission
limit of materials dryers at 7 ppmvd
(existing sources) and 6 ppmvd (new
sources).
The current NESHAP has an
emissions limit of 50 ppmvd for new
greenfield sources. The limit is less
stringent than the proposed changes in
the THC emissions limits for new (as
well as existing) sources. For that
reason, we are proposing to remove the
50 ppmvd emissions limit for this rule.
D. Determination of MACT for HCl
Emissions From Major Sources
In developing the MACT floor for
HCl, we collected over 40 HCl emissions
measurements from stack tests based on
EPA Methods 321 and 26. Studies have
suggested that Method 26 is biased
significantly low due to a scrubbing
effect in the front half of the sampling
train (see 63 FR at 14182). Because of
this bias, we used the HCl data
measured at 27 kilns using Method 321
in determining the proposed floors for
existing and new sources. The data in
ppmv corrected to 7 percent oxygen (O2)
were ranked by emissions level and the
top 12 percent (4 kilns) lowest emitting
kilns identified.29 The top 4 kilns were
limited to major sources, and to sources
where we had a minimum of three test
runs to allow us to account for
variability in setting the floor. (Note that
neither of these decisions significantly
changed the final result of the floor
calculation). These emissions data are
shown in Table 5. The average of the
four lowest emitting kilns is 0.31
ppmvd. The variability for the 4 lowest
emitting kilns includes the run-to-run
29 EPA notes that this floor determination, like
the one for THC discussed in the preceding section,
raises the issue of whether a floor determination for
source categories with 30 sources or greater should
be based on the performance of less than five
sources. As discussed above, the literal language of
section 112 (d)(3)(A) supports basing the floor on
the average performance of the best performing 12
per cent of sources, even where the total number
of such sources is less than five. We solicited
comment on that issue in the preceding section and
repeat the solicitation here.
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21153
variability of three runs for each stack
test and the variability across the 4
lowest emitting kilns.
We calculated the MACT floor (2
ppmvd) based on the upper 99th
percentile UPL from the average
performance of the 4 lowest emitting
kilns and their variances as described
earlier. If we had used the five lowest
emitting kilns that calculated floor
would be 5 ppmvd.30
TABLE 5—HCL MACT FLOOR
Kiln
1 ................................................
2 ................................................
3 ................................................
4, 5 (one stack) a ......................
6 ................................................
7 ................................................
8 ................................................
9 ................................................
10 ..............................................
11 ..............................................
12 ..............................................
13 ..............................................
14 ..............................................
15 ..............................................
16 ..............................................
17 ..............................................
18 ..............................................
19 ..............................................
20 ..............................................
21 ..............................................
22 ..............................................
23 ..............................................
24 ..............................................
25 ..............................................
26 ..............................................
27 ..............................................
HCl
emissions
(ppmvd @
7% O2)
0.02
0.02
0.22
0.97
1.21
1.32
1.76
1.95
2.57
2.57
4.30
7.15
9.84
11.06
12.83
12.83
13.60
15.65
18.54
18.93
19.19
19.86
28.28
33.06
34.68
56.14
MACT—Existing
Average (Top 4) .......................
Variability (t*vT0.5) .....................
99th percentile ..........................
0.31
1.94
2
MACT—New
Average ....................................
Variability (t*vT0.5) .....................
99th percentile ..........................
0.02
0.12
0.1
a Because these two kilns exhaust through a
single stack they were treated as a single
source for the HCl floor determination.
MACT for new kilns is based on the
performance of the lowest emitting kiln.
The average HCl emissions for the
lowest emitting kiln in this data set is
0.02 ppmv. Using the same statistical
technique to apply run-to-run variability
for that kiln’s emissions data, the HCl
MACT floor for new kilns is 0.14 ppmvd
at 7 percent O2.
30 Development of the MACT Floors for the
Proposed NESHAP for Portland Cement, April 15,
2009.
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For facilities that do not use wet
scrubbers to meet the HCl limit, these
standards would be based on a 30-day
rolling average, consistent with the
proposed use of CEMS (i.e., continuous
measurements) for compliance. See
section E below.
It should be noted that these emission
limits, as well as many of the data from
the lowest-emitting kilns, are below the
published detection level of the test
method (EPA test method 321) as it
currently exists for one specific path
length and test condition. As discussed
further in section IV.I., EPA believes
these source-supplied, recent data and
detection limits are correct, and EPA is
proposing to revise the detection limit
for Method 321 in light of this data.
rwilkins on PROD1PC63 with PROPOSALS3
Beyond the Floor Standard for HCl
Based on the HCl emissions data,
most kilns (both existing and new)
would have to install limestone
scrubbers in order to comply with the
proposed floors for HCl. Scrubbers are
expected to reduce HCl emissions by an
average of at least 99 percent. Scrubbers
added to reduce HCl emissions will also
reduce emissions of SO2 and will
remove oxidized mercury as well.
In examining a beyond-the-floor
option for HCl, we evaluated the use of
a more efficient HCl scrubber.31 We
assumed a spray chamber scrubber is
sufficient to meet the MACT floor, and
that scrubber is expected to remove HCl
at an efficiency of 99 percent (as just
noted). However, we estimate that a
packed-bed scrubber would have
removal efficiency greater than a spray
chamber due to its increased surface
area and opportunity for contact
between the scrubbing liquid and the
acid gases. We estimated the costs and
emission reductions for a 1.2 million
tpy kiln as the cost-effectiveness results
would be similar for all kilns. Annual
costs for a packed bed scrubber for a 1.2
million tpy kiln would be
approximately $2.2 million.
Assuming a control efficiency of 99.9
percent, the incremental emission
reduction using the beyond-the-floor
packed-bed scrubber, that is, the
reduction in HCl emissions after initial
control by the MACT floor control (a
spray chamber scrubber), would be
about 2.4 tpy. At an annual cost of $2.2
million, the cost effectiveness is
$929,000 per ton of HCl removed.
Adverse non-air quality impacts, such
as energy costs, water impacts, and solid
waste impacts would be expected to be
31 We could identify no other control options for
acid gas removal that would consistently achieve
emissions reduction beyond the floor level of
control.
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similar for both the floor and beyondthe-floor level of control. See Impacts
memorandum, Table 7. Considering the
high costs, high cost effectiveness and
small additional emissions reduction
(and adverse cross-media impacts), we
do not believe that a beyond-the-floor
standard for HCl is justified.
Other Alternatives for HCl Standards
One option to HCl standards that we
considered would be to set a standard
that used SO2 as a surrogate for HCl.
The reason to allow this option would
be that some kilns already have SO2
controls and monitors. Acid gas controls
that remove SO2 also remove HCl at
equal or greater efficiency.32 However,
we are not proposing this option
because we have no data to demonstrate
a direct link between HCl emissions and
SO2 emissions—that is—it is unclear
that ranking best HCl performers based
on SO2 emissions would in fact identify
lowest emitters or best controlled HCl
sources. We are requesting comment on
the efficacy of using SO2 as a surrogate
for HCl, and data demonstrating that
SO2 is or is not a good surrogate for HCl.
We also considered the possibility of
proposing a health-based standard for
HCl. Section 112(d)(4) allows the
Administrator to set a health-based
standard for a limited set of HAP:
‘‘pollutants for which a health threshold
has been established’’. EPA may
consider that threshold, with an ample
margin of safety, in establishing
standards under section 112 (d). In the
2006 rule, EPA determined that HCl was
a ‘‘health threshold pollutant’’ and
relied on this authority in declining to
establish a standard for HCl. 71 FR at
76527–29. We are taking comment on a
health-based standard.
However, we are not proposing a
health-based standard here. The choice
to propose a MACT standard, and not a
health-based standard, is based on the
fact that, in addition to the direct effect
of reducing HCl emissions, setting a
MACT standard for HCl is anticipated to
result in a significant amount of control
for other pollutants emitted by cement
kilns, most notably SO2 and other acid
gases, along with condensable PM,
ammonia, and semi-volatile
compounds. For example, the additional
reductions of SO2 alone attributable to
the proposed MACT standard for HCl
are estimated to be 126,000 tpy in the
fifth year following promulgation of the
HCl standard.33 These are substantial
32 Institute
of Clean Air Companies. Acid Gas/SO2
Control Technologies. Wet Scrubbers. https://
www.icac.com/i4a/pages/index.cfm?pageid=3401
33 Summary of Environmental and Cost Impacts
of Proposed Revisions to Portland Cement NESHAP
(40 CFR Part 63, subpart LLL), April 15, 2009.
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reductions considering the low number
of facilities. Although MACT standards
may only address HAP, not criteria
pollutants, Congress fully expected
MACT standards to have the collateral
benefit of controlling criteria pollutants
as well, and viewed this as an important
benefit of the air toxics program.34 It
therefore is appropriate that EPA
consider such benefits in determining
whether to exercise its discretionary
section 112 (d)(4) authority.
Though this is not our preferred
approach for the reasons discussed
above, we request comment on a healthbased standard for HCl and other
information on HCl health and
environmental effects we should
consider. Commenters should also
address the issue of other environmental
benefits which might result from control
of HCl at a MACT level, including
control of other acid gases and control
of secondary PM (i.e., PM condensing
from acid gases). We will consider these
comments in making an ultimate
determination as to whether to adopt a
health-based standard for HCl.
Finally, we determined that even if
we opted to set a health-based standard,
we would still need to set a numerical
emission limit given that section
112(d)(4) requires that an actual
emission standard be in place. In order
to determine this level, we conducted a
risk analysis of 68 facilities using a
screening level dispersion model
(AERSCREEN). Utilizing site specific
stack parameters and worst-case
meteorological conditions, AERSCREEN
predicted the highest long term ground
level concentration surrounding each
facility. The results of this analysis
indicated that an emission limit of 23
ppmv or less would result in no
exceedances of the RfC for HCl with a
margin of safety.35 Although, as
discussed above, EPA is not proposing
a health-based standard, EPA solicits
comment on the level of 23 ppmv (as a
not-to-exceed standard) should EPA
decide to pursue the option of a healthbased standard.
E. Determination of MACT for NonVolatile Metals Emissions From Major
and Area Sources
PM serves as a surrogate for nonvolatile metal HAP (a determination
upheld in National Lime Ass’n, 233 F.
3d at 637–39). Existing and new major
sources are presently subject to a PM
34 See S. Rep. No. 101–228, 101st Cong. 1st sess.
at 172.
35 Derivation of a Health-Based Stack Gas
Concentration Limit for HCl in Support of the
National Emission Standards for Hazardous Air
Pollutants from the Portland Cement Manufacturing
Industry, April 10, 2009.
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limit of 0.3 lb/ton of feed which is
equivalent to 0.5 lb/ton clinker. EPA is
proposing to amend this standard, and
also is proposing PM standards for
existing and new area source cement
kilns. In all instances, EPA is proposing
to revise these limits because they do
not appear to represent MACT, but
rather a level which is achievable by the
bulk of the industry. See 63 FR at 14198.
This is not legally permissible. Brick
MACT, 479 F. 3d at 880–81.
For this proposal, we compiled PM
stack test data for 45 kilns from the
period 1998 to 2007. EPA ranked the
data by emissions level and the lowest
emitting 12 percent, 6 kilns, was used
to develop the proposed existing source
MACT floor.
As for the previous floors discussed
above, we calculated the variances of
each lowest emitting kiln and accounted
for variability by determining the 99th
percentile UPL as described earlier. The
average performance for each of the
lowest emitting kilns was generally
based on the average of 3 runs which
comprise a stack test. Consequently, the
variability represents the short term
variability at a kiln (e.g., a 3 hour stack
test period) and the variability across
the 6 lowest emitting kilns. (This
analysis is consistent with the way we
would propose to determine
compliance, i.e., conduct 3 runs to
perform a stack test.) For the lowest
emitting kiln (whose performance was
used to establish the proposed new
source floor), there were only 3 runs and
the results of these runs were relatively
close together, a circumstance which
would lead to an inaccurate (and
inadequate) estimation of the kiln’s long
term variability were these data to be
used for that purpose. However, we
know the 6 lowest emitting kilns are
equipped with fabric filters that are
similar with respect to performance
because they are similar in design and
operation, and the larger dataset
provides a much better estimate of the
variability associated with a properly
operated fabric filter of this design.
Consequently, for the proposed new
source floor, we used the average
performance of the lowest emitting kiln
and the variability associated with the
best fabric filters to assess the lowest
emitting kiln’s variability.
The emissions for the top six kilns
ranged from 0.005 to 0.008 lb/ton
clinker. Accounting for variability as
described above, we calculated an
existing source MACT floor of 0.085 lb/
ton clinker. For new kilns, the limit is
based on the best lowest emitting kiln,
which has emissions of 0.005 lb/ton
clinker. Accounting for variability
results in a calculated new source
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MACT floor of 0.080 lb/ton clinker.
These PM emissions data are
summarized in Table 6.
TABLE 6—PM MACT FLOOR
PM emissions (lb/ton
clinker)
Kiln
1
2
3
4
5
6
................................................
................................................
................................................
................................................
................................................
................................................
0.005
0.0075
0.0075
0.0081
0.0108
0.0232
MACT—Existing
Average ....................................
Variability (t*vT0.5) .....................
99th percentile ..........................
0.010
0.075
0.085
MACT—New
Average ....................................
Variability (t*vT0.5) .....................
99th percentile ..........................
0.005
0.075
0.080
EPA is also proposing to set a PM
standard based on MACT for existing
and new area source cement kilns.
Portland cement kilns are a listed area
source category for urban HAP metals
pursuant to section 112(c)(3), and
control of these metal HAP emissions
(via the standard for the PM metal
surrogate) is required to ensure that area
sources representing 90 percent of the
area source emissions of urban metal
HAP are subject to section 112 control,
as required by section 112(c)(3). EPA is
proposing that this standard reflect
MACT, rather than GACT, because there
is no essential difference between area
source and major source cement kilns
with respect to emissions of either HAP
metals or PM. Thus, the factors that
determine whether a cement kiln is
major or area are typically a function of
the source’s HCl or formaldehyde
emissions, rather than its emissions of
HAP metals. As a result, there are kilns
that are physically quite large that are
area sources, and kilns that are small
that are major sources. Both large and
small kilns have similar HAP metal and
PM emissions characteristics and
controls. Given that EPA is developing
major and area sources for PM at the
same time in this rulemaking, a
common control strategy consequently
appears warranted for these emissions.
We thus have included all cement kilns
in the floor calculations for the
proposed PM standard, and have
developed common PM limits based on
MACT for both major and area sources.
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Consideration of Beyond-the-Floor
Standards
There is very little difference in the
proposed floor levels for PM for either
new or existing sources, and we believe
that a well-performing baghouse
represents the best performance for PM.
To evaluate beyond-the-floor controls,
we examined the feasibility of replacing
an existing ESP or baghouse with a new
baghouse equipped with membrane bags
which might result in a slightly better
performance for PM (reflected in the
modest increment between the proposed
floors for new and existing sources). We
estimated the costs and emission
reductions for a 1.2 million tpy kiln.
The cost-effectiveness results will be
similar for all kilns. Under the MACT
floor, baseline emissions of 0.34 lb/ton
of clinker are reduced to 0.085 lb/ton of
clinker, a reduction in PM emissions of
51 tpy. Further reducing emissions
down to the proposed PM limit for new
sources would incrementally reduce
emissions by an additional 3 tpy. The
annualized cost of a baghouse with
membrane bags would be $1.73 million
per year, or a cost effectiveness of
$576,000/ton of PM (far greater than any
PM reduction EPA has ever considered
achievable under section 112(d)(2) or
warranted under other provisions of the
Act which allow consideration of cost).
Assuming that the metal HAP portion of
total PM is 1 percent, the cost
effectiveness would be about $58
million per ton of metal HAP. Based on
these costs and the small resulting
emission reductions, we believe a PM
beyond-the-floor standard is not
justified for existing sources and not
technically feasible for new sources.
Other Standards for PM
Emissions from fabric filters or ESP
are typically measured as a
concentration (grains per dry standard
cubic feet) and then converted to the
desired format using standard
conversions (54,000 dry cubic feet per
minute of exhaust gas per ton of feed,
1.65 tons of feed per ton of clinker). All
of the data used to set the proposed PM
emissions limit were converted in that
fashion. Therefore, the basis of the
proposed PM standard is actually a
concentration level. There are certain
cases where this conversion must be
adjusted, however. Some kilns and kiln/
in-line raw mills combine the clinker
cooler gas with the kiln exhaust and
send the combined emissions to a single
control device. There are significant
energy savings (and attendant
greenhouse gas emission reductions)
associated with this practice, since heat
can be extracted from the clinker cooler
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exhaust. However, there need to be
different conversion factors from
concentration to mass per unit clinker.
In the case where clinker cooler gas is
combined with the kiln exhaust the
standard would need to be adjusted to
allow for the increased gas flow. If this
allowance is not made, then the
effective level of the PM standard would
be reduced (the result being that the
proposed standard would not properly
reflect best performing kilns’
performance, and also discouraging use
of a desirable energy efficiency
measure). See 73 FR at 64090–91 (Oct.
28, 2008). Therefore, we are proposing
that facilities that combine the kiln and
clinker cooler gas flows prior to the PM
control would be allowed to convert the
equivalent concentration standards
(which are 0.0067 or 0.0063 lb/ton
clinker for new and existing sources,
respectively) to a lb/ton clinker standard
using their combined gas flows (dry
standard cubit feet per ton of feed). It
should be noted that this provision will
not result in any additional PM
emissions to the atmosphere compared
to the same kiln if it did not combine
the clinker cooler and kiln exhaust, and
may actually decrease emissions slightly
due to improvements in overall process
efficiency.
In addition to proposing to amend the
PM standard for kilns we are proposing
to similarly amend the PM emissions
limit for clinker coolers. Fabric filters
are the usual control for both cement
kilns and clinker coolers. As EPA noted
in our proposed revision to Standards of
Performance for Portland Cement Plants
(73 FR 34078, June 16, 2008) we believe
that the current clinker cooler controls
can meet the same level of PM control
that can be met by the cement kiln.
Therefore, we are proposing as MACT
the same PM emissions limits for both
clinker coolers and kilns.
In sum, because we believe that the
costs of a beyond-the-floor standard for
PM are not justified, we are proposing
a PM standard for existing kilns and
clinker coolers of 0.085 lb/ton of
clinker, and for new kilns and clinker
coolers of 0.080 lb/ton of clinker.
F. Selection of Compliance Provisions
For compliance with the mercury
emissions standards we are proposing to
require continuous or integrated
monitoring (either instrument based or
sorbent trap based). As explained earlier
in this preamble, we do not believe that
short term emission tests provide a good
indication of long term mercury
emissions from cement kilns. We
considered the option of requiring
cement kilns to measure and analyze
mercury content of all inputs to the kiln,
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as was done to gather the data used to
develop the proposed standards.
However, that data gathering was done
based on a daily analysis of all inputs
to the kiln. If we were to make that the
compliance option and require daily
analyses, the cost would be comparable
to the cost of a mercury monitoring
system. If we were to allow less frequent
analyses to reduce costs, then we are
concerned that the accuracy may be
reduced (and the standard would no
longer be implemented in the same
manner as it was developed). In
addition, in order to meet the proposed
mercury emission limits, we anticipate
that many facilities will install add-on
controls, which will create another
variable that would make the
measurement of mercury content of
inputs (instead of continuous or
integrated stack measurement)
significantly less accurate. In order to
determine an outlet emissions rate
based on input measurements, the
control device would have to be tested
under various operating conditions to
insure that the removal efficiency could
be accurately calculated, and
continuous monitoring of control device
parameters (i.e. parametric monitoring)
would be necessary. Given issues
related to input monitoring, and the cost
associated with control device
monitoring, plus a desire to implement
the standard in a manner consistent
with its means of development, we
believe that a continuous or integrated
mercury measure at the stack is the
preferred option, and are proposing that
sources demonstrate compliance with
mercury monitoring systems that meet
either the requirements of PS–12A or
PS–12B.36
We are not aware of any cement kilns
in the U.S. that have continuous
mercury monitoring systems. However,
there are numerous utility boilers that
have installed and certified mercury
CEMS. We see no technical basis to say
that these continuous mercury
monitoring systems will not work as
well on a cement kiln as they do on a
utility boiler. In addition, we are aware
that there are 34 cement kilns that have
operating continuous mercury monitors
in Germany.37 There were problems in
the application of continuous mercury
monitoring systems when they were
first installed on these German cement
kilns, but their performance has been
36 Information related to the development of
Performance Specifications 12A and 12B can be
found in dockets EPA–HQ–OAR–2002–0056 and
EPA–HQ–OAR–2007–0164.
37 E-mail and attachment. M. Bernicke, Federal
Environment Agency to A. Linero, Florida
Department of Environmental Protection. February
8, 2009.
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improved so they now provide
acceptable performance. We are
requesting comment on the feasibility of
applying mercury continuous
monitoring systems to cement kilns in
the United States.
Generally, we propose and
promulgate monitoring system
performance specifications and
performance test methods in accordance
with their development, independent of
publication of source category emissions
control regulations. There are
circumstances dictating that we publish
such measurement procedures and
requirements simultaneously with an
emissions regulation because of integral
technical relationships between the
standard and the monitoring
performance specifications and test
methods and because such a
combination is convenient and costeffective. Such combined publication
also allows commenters to prepare
comprehensive comments on not only
the performance specifications or test
methods but also on their specific
applications. In today’s notice, we are
reproposing to amend 40 CFR part 60,
appendix B by adding Performance
Specification 12A—Specifications and
Test Procedures For Total Vapor Phase
Mercury Continuous Emission
Monitoring Systems in Stationary
Sources. We are also proposing to
amend 40 CFR part 60, appendix B by
adding Performance Specification 12B—
Specifications and Test Procedures For
Monitoring Total Vapor Phase Mercury
Emissions from Stationary Sources
Using a Sorbent Trap Monitoring
System, and proposing to amend 40 CFR
part 60 Appendix F by adding
Procedure 5—Quality Assurance
Requirements for Vapor Phase Mercury
Continuous Monitoring Systems Used at
Stationary Sources for Compliance
Determination.38
We previously promulgated versions
of these performance specifications with
the Clean Air Mercury Rule (CAMR). On
March 14, 2008, the Court of Appeals
for the District of Columbia Circuit
issued its mandate vacating CAMR on
other grounds not related to these
performance specifications. We are
reproposing these performance
specifications today. We also want to
make clear that these performance
specifications are generally applicable,
38 Notwithstanding the connections between the
performance specifications and this proposal, the
mercury monitoring performance specifications
remain technically independent from the proposed
standards, as they exist independent of the
proposed standard (see following paragraph in text
above). Furthermore, EPA has adopted, and would
continue to adopt such specifications and protocols,
whether or not it were amending the NESHAP for
portland cement kilns.
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i.e. apply wherever mercury CEMS are
required and so are not limited in
applicability to portland cement kilns.
In PS–12A, we refer to and apply a
span value, a Hg concentration that is
constant and related (i.e., twice) to the
applicable emissions limit. The span
value is used in assessing the mercury
CEMS performance and in defining
calibration standards. We expect that
mercury emissions from these facilities
to be highly variable including short
term periods of concentrations
exceeding the span value. We request
comment on whether the proposed
approach for establishing CEMS
calibration ranges and assessing
performance will adequately assure the
accuracy of the reported average
emissions that might include
measurements at concentrations above
the span value. If not, what alternative
approaches should we consider?
For demonstrating compliance with
the proposed THC emissions limit we
are proposing the use of a CEMS
meeting the requirements of PS–8A.
This requirement already exists for new
kilns. There are existing kilns that
already have THC CEMS, and indeed,
EPA used CEMS data from these kilns
as the basis for the proposed standards.
As previously noted, changes in raw
materials can materially affect THC
emissions without any obvious
indication that emissions have changed.
For this reason, and to be consistent
with the means by which EPA
developed the proposed standard, we
believe (subject to consideration of
public comment) a CEMS is necessary to
insure continuous compliance.
If a source chooses to comply with the
proposed alternative equivalent organic
HAP emissions limit,39 rather than the
THC limit, we are not proposing the use
of a continuous monitor to directly
measure total organic HAP. We are
instead proposing to use EPA Method
320 to determine the actual organic HAP
content of the THC at a specific facility.
Thereafter, compliance would be
measured based on the facility’s THC
measurement at the time of the Method
320 test for organics. The proposed rule
thus provides that THC is measured
concurrently, using a CEM, at the time
of a Method 320 test and that if the
Method 320 test indicates compliance
with the alternative organic HAP
standard, then the THC emissions
39 We assume that sources would do so if they
cannot meet the (proposed) THC standard of 7
ppmvd for existing sources and 6 ppmvd for new
sources, but can demonstrate that their organic HAP
emissions are lower than the (alternative) MACT
limit for organics (or, put the other way, that their
THC emissions contain more than the normal
amount of non-HAP organics).
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measured using a CEMS would become
that facility’s THC limit. That THC limit
would have to be met based on a 30-day
average, which (as noted) would be
measured with a CEM.
For demonstrating compliance with
the proposed PM emissions limit, we
are proposing the installation and
operation of a bag leak detection (BLD)
system, along with stack testing using
EPA method 5 conducted at a frequency
of five years. If an ESP is used for PM
control, an ESP predictive model to
monitor the performance of ESP
controlling PM emissions from kilns
would be required, as well as a stack
performance test conducted at a
frequency of five years. As an
alternative a PM CEMS that meets the
requirements of PS–11 may be used. We
are also proposing to eliminate the
current requirement of using an opacity
monitor to demonstrate continuous
requirement with a PM standard for
kilns and clinker coolers as use of an
opacity monitor would be superfluous
under the monitoring regimes we are
proposing (an issue discussed further in
the following paragraph).
We previously proposed use of BLD
systems for PM as part of our review of
the Portland Cement Standards for
Performance under section 111 of the
Act (73 FR 34072, June 16, 2008). Our
rationale for extending the requirement
to existing kilns is that given the
stringent level of the proposed PM
emissions limits, we do not believe that
opacity is an accurate indicator of
compliance with the proposed PM
emissions limit. As just noted, were we
to adopt this requirement, we would
also remove the opacity standard and
opacity continuous monitoring
requirements for any source that uses a
PM CEMS or bag leak detector to
determine compliance with a PM
standard. (Some opacity requirements,
such as those for materials handling
operations, would remain in place.)
As also just noted, we are also
proposing to allow the use of a PM
CEMS as an alternative to the BLD to
determine compliance. However, we are
specifically soliciting comment on
making the use of a PM CEMS a
requirement. We note that in the
original 1999 rule we included a
requirement that kilns and clinker
install and maintain a PM CEMS to
demonstrate compliance with the PM
emissions limit, but we deferred
compliance with that requirement until
EPA had developed the necessary
performance specification for a PM
CEMS. See 64 FR at 31903–04. These
performance specifications are now
available. In addition, continuous
monitors give a far better measure of
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21157
sources’ performance over time than
periodic stack tests. Moreover, as
discussed below, we do not believe that
use of a PM CEMS would increase the
stringency of the standard. Therefore,
we are soliciting comment on the option
of requiring use of PM CEMS to monitor
compliance with a PM standard.
For demonstrating compliance with
the HCl emissions limit we are
proposing the use of a CEMS that meets
the requirements of PS–15 if the source
does not use a limestone wet scrubber
for HCl control. As with mercury and
THC, HCl emissions can be significantly
affected by inputs to the kiln without
any visible indications. For this reason
we believe that a continuous method of
compliance is warranted, with one
exception. If the source uses a limestone
wet scrubber for HCl control, we believe
that HCl emissions will be minimal
even if kiln inputs change because
limestone wet scrubbers are highly
efficient in removing HCl. For this
reason we are proposing to require
sources using a limestone wet scrubber
to perform an initial compliance test
using EPA Test Method 321, and to test
every 5 years thereafter. These EPA Test
Method 321 testing requirements would
also apply to sources using CEMS. In
addition, for sources with in-line raw
mills that are not using a wet scrubber
for HCl control, we are proposing to
require testing with raw mill on and raw
mill off. Our review of the available data
where a kiln was tested with raw mill
on/raw mill off indicated that the
change in raw mill operating conditions
had a significant influence on HCl
emissions.40 We are specifically
requesting comment on our assumption
that a wet scrubber will consistently
maintain a low level of HCl emissions,
even if feed conditions change, and thus
that it is appropriate to use a short term
performance test rather then a
continuous monitor for kilns that install
wet scrubbers.
One option we considered would be
to require SO2 monitoring in lieu of HCl
monitoring. The reason to allow this
option would be that some kilns already
have SO2 monitors, and this monitoring
technology is less expensive and more
mature than HCl monitors. If a source is
using a wet scrubber for HCl control,
then indication that the scrubber is
removing SO2 is also a positive
indication that HCl is being removed.
However, we are not proposing this
because we have no data to demonstrate
a direct link between HCl emissions and
SO2 emissions. For example, if a source
has a scrubber-equipped kiln and notes
40 E-mail and attachments from K. Barnett to J.
Pew, Earthjustice. September 2, 2008.
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an SO2 emissions increase, is the
increase due to a drop-off in scrubber
performance or to an increase in sulfur
compounds in the raw materials? If it is
simply a change in raw materials’ sulfur
content, then the change may have no
relevance to HCl emissions. If the SO2
emission increase is due to a reduction
in scrubber efficiency, then the change
in SO2 emission might mean that HCl
emissions have changed. We are
requesting comment on the efficacy of
using SO2 as a surrogate for HCl for
purposes of monitoring compliance, and
data demonstrating whether SO2 is a
good surrogate for HCl for this purpose.
One issue in using a CEMS to measure
compliance with these proposed
standards is whether the use of a
continuous monitor results in an
increase in the stringency of the
standard, if that standard was developed
based on short term emissions tests or
other data and is a not-to-exceed
standard. As explained earlier, EPA
obtained mercury data from thirty daily
samples of fuel and raw materials and
used statistical techniques to account
for further variability in inputs,
operation, and measurement. The
proposed hydrogen chloride emissions
limits were derived using statistical
techniques to account for variability in
components such as fuel and raw
material, process operation, and
measurement procedures. The proposal
would require direct, continuous
measurement of mercury and, for those
facilities not using a wet scrubber as a
control device, hydrogen chloride.
Compliance with these emissions limits
for these facilities is determined by
assessing the 30-day average emissions
with the appropriate emissions limit.
With respect to mercury, as explained in
section IV.B.1. above, not only do
continuous monitoring and 30-day
averaging accord well with the means
used to gather these underlying data,
but continuous monitoring and 30-day
averaging are needed because cement
kilns do not emit mercury in relatively
equal amounts day-by-day but, due to
the mill-on/mill-off phenomenon, in
varying small and large amounts. With
respect to hydrogen chloride, use of a
30-day average provides a way to
account for the potential short-term
variability inherent in values obtained
from continuous data collection and
analysis, so that CEM-based compliance,
in combination with 30-day averaging,
does not make the proposed standard
more stringent than a not-to-exceed
standard based on stack testing.
Therefore, subject to consideration of
public comment, we believe the use of
continuous monitoring techniques for
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mercury and HCl, in combination with
30-day averaging times, is appropriate.
G. Selection of Compliance Dates
For existing sources we are proposing
a compliance date of 3 years after the
promulgation of the new emission limits
for mercury, THC, PM, and HCl to take
effect. This is the maximum period
allowed by law. See section 112(i)(3)(A).
We believe a 3-year compliance period
is justified because most facilities will
have to install emissions control devices
(and in some cases multiple devices) to
comply with the proposed emissions
limits.
In the December 2006 rule
amendments we included operating
requirements relating to the amount of
cement kiln dust wasted versus dust
recycled, and also a requirement that
the source certify that any fly ash used
as a raw material did not come from a
boiler using sorbent to remove mercury
from the boiler’s exhaust. These
provisions are unnecessary should EPA
adopt the proposed standards, and EPA
is proposing to remove them. Removal
of these requirements would take effect
once the affected source is required to
comply with a numerical mercury limit.
For new sources, the compliance date
will be the date of publication of the
final rule or startup, whichever is later.
In determining the proposal date that
determines if a source is existing or
new, we are retaining the date of
December 5, 2005 for HCl, THC, and
mercury, i.e., any source that
commenced construction after
December 5, 2005, is a new source for
purposes of the emission standards
changed in these amendments. For PM,
we are proposing that the date that
determines if a source is existing or new
will be May 6, 2009.
In proposing this determination, we
considered three possible dates,
including March 24, 1998; December 5,
2005; and the proposal date of these
amendments. Section 112(a)(4) of the
Act states that a new source is a
stationary source if ‘‘the construction or
reconstruction of which is commenced
after the Administrator first proposes
regulations under this section
establishing an emissions standard
applicable to such source.’’ ‘‘First
proposes’’ could refer to the date EPA
first proposes standards for the source
category as a whole, or could refer to the
date the agency first proposes standards
under a particular rulemaking record.
The definition is also ambiguous with
regard to whether it refers to a standard
for the source as a whole, or to a HAPspecific standard (so that there could be
different new source standards for
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different HAP which are regulated at
different times).
We believe that the section 112(a)(4)
definition can be read to apply
pollutant-by-pollutant, and can further
be read to apply to the rulemaking
record under which a standard is
developed. The evident intent of the
definition plus the substantive new
source provisions is that it is technically
more challenging and potentially more
costly to retrofit a control system to an
existing source than to incorporate
controls when a source is initially
designed. See 71 FR at 76540–541. If, for
example, we were to choose March 24,
1998, as the date to delineate existing
versus new sources, then numerous
kilns that would be required to meet
new source standards would have to
retrofit controls that they could not have
reasonably anticipated at the time the
source was originally designed.41
We also considered selecting the
proposal date of these amendments as
the date that delineates new and
existing sources but, for HAP other than
PM, rejected that option. The mercury
and THC standards being proposed here
arise out of the rulemaking proposed on
December 2, 2005. This notice is issued
in response to petitions for
reconsideration of the standards from
that rulemaking. The proposed standard
for HCl likewise arises out of the
rulemaking proposed in December 2,
2005 and its reconsideration, where
EPA proposed standards for HCl. See 70
FR at 72335–37. Thus, it is reasonable
to view the December 2, 2005, proposal
as the date on which EPA first proposed
standards for HCl as part of this
rulemaking. We are soliciting comment
on the appropriate date to regard the
standards for THC and HCl as being
‘‘first proposed.’’
For PM, the choices are the 1998 date
on which EPA proposed PM standards,
or the date of this proposal (the first
41 Two other provisions of the Act are pertinent
here as well. Section 112(i)(1) requires
preconstruction review for, among other sources, all
new sources subject to a new source standard. Such
preconstruction review would be impossible if new
sources included sources which began operation
pursuant to an historic new source standard, which
standard was later amended. Such a source would,
of course, have already been operating. In addition,
section 111(a)(2) defines ‘‘new source’’ as a
stationary source ‘‘the construction or
reconstruction of which is commenced after the
publication of regulations (or, if earlier,) ‘‘proposed
regulations prescribing a standard of performance
under this section.’’ Such standard must be
reviewed periodically at least every 8 years. EPA’s
longstanding interpretation of this provision is that
only sources commencing construction (or which
are reconstructed) after the date of a revised new
source performance standard would be subject to
that revised standard. There seems no evident
reason to interpret the section 112(a)(4) definition
differently from the section 111(a)(2) definition.
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date EPA proposed revision to the PM
standard, based on a new rulemaking
record). Subject to consideration of
public comment, we believe the
appropriate date is the date of this
proposal. See 71 FR at 76540–41
(applying new source standards to
sources which began operation many
years in the past is inconsistent with
idea that new source standards may be
more stringent because they can be
implemented at time of initial design of
the source, thus avoiding retrofit
expense).
H. Discussion of EPA’s Sector-Based
Approach for Cement Manufacturing
What is a Sector-Based Approach?
Sector-based approaches are based on
integrated assessments that consider
multiple pollutants in a comprehensive
and coordinated manner to manage
emissions and CAA requirements. One
of the many ways we can address sectorbased approaches is by reviewing
multiple regulatory programs together
whenever possible. This approach
essentially expands the technical
analyses on costs and benefits of
particular technologies, to consider the
interactions of rules that regulate
sources. The benefit of multi-pollutant
and sector-based analyses and
approaches include the ability to
identify optimum strategies, considering
feasibility, costs, and benefits across the
different pollutant types while
streamlining administrative and
compliance complexities and reducing
conflicting and redundant requirements,
resulting in added certainty and easier
implementation of control strategies for
the sector under consideration.
rwilkins on PROD1PC63 with PROPOSALS3
Portland Cement Sector-Based
Approach
Multiple regulatory requirements
currently apply to the cement industry
sector. In order to benefit from a sectorbased approach for the cement industry,
EPA analyzed how the NESHAP under
reconsideration relates to other
regulatory requirements currently under
review for portland cement facilities.
The requirements analyzed affect HAP
and/or criteria pollutant emissions from
cement kilns and cover the NESHAP
reconsideration, area source NESHAP,
NESHAP technology review and
residual risk, and the New Source
Performance Standard (NSPS) revision.
The results of our analyses are described
below.
The first relationship is the
interaction between the NESHAP THC
standard and the co-benefits for VOC
and carbon monoxide (CO) control. The
THC limit for new sources in the
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NESHAP will also control VOC and CO
to the limit of technical feasibility. For
this reason the proposed NSPS relies on
the THC NESHAP limit for new sources
to represent best demonstrated
technology (BDT) for VOC and CO for
this source category. See 73 FR 34082.
Another interaction relates to the
more stringent PM emission limit being
proposed under the NESHAP
reconsideration. As noted, there is a
legal requirement to regulate listed
urban HAP metals from area source
cement kilns under section 112(c)(3),
and we are proposing PM standards for
area source cement kilns pursuant to
that obligation.42 In addition, we are
required under CAA section 112(f) to
evaluate the residual risk for toxic air
pollutants emitted by this source
category and to perform a technology
review for this source category under
section 112(d)(6). Revisions to the PM
standard for new and existing major
sources under the NESHAP will
maximize environmental benefits due to
the achievement of greater PM emission
reductions and will also reduce the
possibility for additional control
requirements as we consider the
implication these revisions have in
developing future requirements under
residual risk and technology review
increasing certainty to this sector.
To reduce conflicting and redundant
requirements for the cement industry
regarding the control of PM emissions,
EPA is proposing to place language in
both the NESHAP and the NSPS making
it clear that if a particular source has
two different requirements for the same
pollutant, they are to comply with the
most stringent emission limit, and are
not subject to the less stringent limit.
Another issue being addressed as part
of our cement sector strategy is
condensable PM. Particulate emissions
consist of both a filterable fraction and
a condensable fraction. The condensable
fraction exists as a gas in an exhaust
stream and condenses to form
particulate once the gas enters the
ambient air. In this rulemaking, AP–42
emission factors were used to calculate
emission reductions of PM2.5 filterable
due to the PM standard.43 There are
insufficient data to assess if the cement
industry is a significant source of
condensable PM. The measurement of
condensable PM is important to EPA’s
goal of reducing ambient air
concentrations of PM2.5. While the
Agency supports reducing condensable
42 Memo from K. Barnett, EPA to Sharon Nizich,
EPA. Extension of Portland Cement NESHAP PM
limits to Area Sources. May 2008.
43 AP–42, Fifth Edition, Volume I Chapter 11:
Mineral Products Industry. Section 11.6 January
1995 p. 11.6–15.
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21159
PM emissions, the amount of
condensable PM captured by Method 5
(the PM compliance test method
specified in the NSPS) is small relative
to methods that specifically target
condensable PM, such as Method 202
(40 CFR part 51, Appendix M). Since
promulgation of Method 202 in 1991,
EPA has been working to overcome
problems associated with the accuracy
of Method 202 and has proposed
improvements to Method 202 on March
25, 2009 (74 FR 12970). EPA expects
promulgation of these improvements
within a year. Barring promulgation of
these improvements, EPA has identified
already-approved procedures to be
conducted in conjunction with Method
202; these procedures reduce the impact
of potential problems in accounting for
the condensable portion of PM2.5.44 The
condensable portion of PM will become
important as the PM2.5 implementation
rule, which requires consideration of
both the filterable and condensable
portions of PM2.5 for state
implementation plan, new source
review, and prevention of significant
deterioration decisions, begins
implementation on January 1, 2011. (see
72 FR 20586, April 25, 2007.) In order
to assist in future sector strategy
development, we are considering any
data available on the levels of
condensable PM emitted by the cement
industry; any condensable PM emission
test data collected using EPA
Conditional Method 39, EPA Method
202 (40 CFR part 51, Appendix M), or
their equivalent, factors affecting those
condensable PM emissions, and
potential controls. We welcome
submission of these data, as well as
comments and suggestions on whether
or how to include the condensable
portion of PM2.5 in the PM emissions
limit.
Another benefit of evaluating
regulatory requirements across
pollutants in the context of a sector
approach is addressing the relationship
between the regulatory requirements for
SO2, mercury, and HCl emissions.
Although SO2 emission reductions
would be required in the proposed
NSPS, mercury and HCl emissions
reduction are required in the Portland
Cement NESHAP reconsideration. The
integrated analysis of these regulatory
requirements showed that alkaline wet
scrubbers achieve emission reductions
for SO2, mercury, and HCl from cement
kilns. This control technology
maximizes the co-benefits of emission
44 See response to the third question of
Frequently Asked Questions for Method 202,
available at www.epa.gov/ttn/emc/methods/
method202.html#amb.
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reductions while minimizing cost. For
example, a new facility that under the
NSPS determines a moderate level of
SO2 reduction might consider using a
lime injection system because it is lower
cost. However, if the same facility
would have to use some type of add-on
control to meet the NESHAP new source
mercury and/or HCl emission limits,
instead of considering each standard in
isolation, would determine that the
most cost effective overall alternative
might be to use a wet scrubber for
controlling SO2, mercury, and/or HCl.
By coordinating requirements at the
same time, the facility can determine
which control technology minimizes the
overall cost of air pollution control and
can avoid stranded costs associated with
piecemeal investments in individual
control equipment for SO2, mercury,
and/or HCl.
The integrated sector-based analysis
for the cement industry also showed
that SO2 emission reductions from
existing sources are possible as cobenefits if wet scrubbers are employed
to control either mercury and/or HCl
from existing sources under the
NESHAP. We evaluated the co-benefits
of the use of wet scrubbers in reducing
SO2 and the effects on PM2.5 and PM2.5
nonattainment areas (NAA), including
the co-benefits of reducing SO2 in
mandatory Federal Class I areas (Class I
areas).45
Another interaction addressed in the
context of the sector approach is
monitoring requirements. To ensure that
our sector strategy reduces
administrative and compliance
complexities associated with complying
with multiple regulations, our
rulemaking recognizes that where
monitoring is required, methods and
reporting requirements should be
consistent in the NSPS and NESHAP
where the pollutants and emission
sources have similar characteristics.
rwilkins on PROD1PC63 with PROPOSALS3
New Source Review and the Cement
Sector-Based Approach
The proposed MACT requirements for
cement facilities have a potential to
result in emissions reductions of air
pollutants that are regulated under the
CAA’s major new source review (NSR)
program. Specifically, operating a wet
scrubber to meet MACT requirements
for mercury and/or HCl at a portland
cement plant has the added
45 Areas designated as mandatory Class I Federal
areas are those national parks exceeding 6,000
acres, wilderness areas and national memorial parks
exceeding 5,000 acres, and all international parks
which were in existence on August 7, 1977.
Visibility has been identified as an important value
in 156 of these areas. See 40 CFR part 81, subpart
D.
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environmental benefit of reducing large
amounts of SO2, a regulated NSR
pollutant. For a typical wet scrubber,
with a 90 percent removal efficiency for
SO2, this could result in an annual
reduction of thousands of tons of SO2
from an uncontrolled kiln (reduction
will vary greatly depending on the type
and age of the kiln, sulfur content of
feed materials, and fuel type). These
collateral SO2 and other criteria
pollutant emissions reductions resulting
from the application of MACT may be
considered for ‘‘netting’’ and ‘‘offsets’’
purposes under the major NSR program.
The term ‘‘netting’’ refers to the
process of considering certain previous
and prospective emissions changes at an
existing major source over a
contemporaneous period to determine if
a ‘‘net emissions increase’’ will result
from a proposed modification. If the
‘‘net emissions increase’’ is significant,
then major NSR applies. Section
173(a)(1)(A) of the Act requires that a
major source or major modification
planned in a nonattainment area obtain
emissions offsets as a condition for
approval. These offsets are generally
obtained from existing sources located
in the vicinity of the proposed source
and must offset the emissions increase
from the new source or modification
and provide a net air quality benefit.
An emissions reduction must be
‘‘surplus,’’ among other things, to be
creditable for NSR netting and offset
purposes. Typically emission reduction
required by the CAA are not considered
surplus. For example, emissions
reductions already required by an NSPS,
or those that are relied upon in a State
implementation plan (SIP) for criteria
pollutant attainment purposes (e.g.,
Reasonable Available Control
Technology, reasonable further progress,
or an attainment demonstration), are not
creditable for NSR offsets (or netting)
since this would be ‘‘double counting’’
the reductions. Also, any emissions
reductions already counted in previous
major modification ‘‘netting’’ may not
be used as offsets. However, emissions
reductions that are in excess of, or
incidental to the MACT standards, are
not precluded from being surplus even
though they result from compliance
with a CAA requirement. Therefore,
provided such reductions are not being
double counted, they may qualify as
surplus and can be used either as
netting credits at the source or be sold
as emissions offsets to other sources in
the same non-attainment area provided
the reductions meet all otherwise
applicable CAA requirements for being
a creditable emission reduction for use
as an offset or for netting purposes.
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Since SO2 is presumed a PM2.5
precursor in all prevention of significant
deterioration and nonattainment areas
unless a state specifically demonstrates
that it is not a precursor, SO2 may be
used as a emission reduction credit for
either SO2 or PM2.5, at an offset ratio is
40-to-1 (40 tons of SO2 to 1 ton of PM2.5)
See 72 FR 28321–28350 (May 16, 2008).
Given that many states have concerns
over a lack of direct PM2.5 emissions
offsets for areas that are designated
nonattainment for PM2.5, cement plants
that generate creditable reductions of
SO2 from applying MACT controls may
realize a financial benefit if they can sell
the emissions credits as SO2 and/or
PM2.5 offsets. It is difficult to quantify
the exact financial benefit, since offset
prices are market driven and vary
widely in the U.S.
National Ambient Air Quality Standards
Portland cement kilns emit several
pollutants regulated under the NAAQS,
including PM2.5, SO2, NOX, and
precursors to ozone. In addition, several
pollutants emitted from cement kilns
are transformed in the atmosphere into
PM2.5, including SO2, NOX, and VOC.
Emissions of NOX and VOC are also
precursors to ozone. Thus,
implementation of the Cement
NESHAP, which could lead to
substantial reductions in criteria
pollutants and precursor emissions as
co-benefits, could help areas around the
country attain these NAAQS.
Screening analyses showed that 23
cement facilities were located in 24hr
PM2.5 NAA and 39 facilities in Ozone
NAA. Control strategies for reducing
emissions of THC, mercury, HCl, and
PM from cement plants under the
Cement NESHAP have the co-benefits of
reducing SO2 and direct PM2.5
emissions. These co-benefits could
provide states with emission reductions
for areas required to have attainment
plans.
Regional Haze, Reasonable Progress, and
the Cement Sector-Based Strategy
The Cement NESHAP can also have
an impact on regional haze. Under
section 169A of the CAA, States must
develop SIPs to address regional haze.
The purpose of the regional haze
program is the prevention of any future,
and the remedying of any existing,
impairment of visibility in mandatory
Class I areas which impairment results
from manmade air pollution under the
regional haze regulations, the first
Regional Haze SIPs were due in
December 2007 (40 CFR 51.308(b));
these SIP submittals must address
several key elements, including Best
Available Retrofit Technology (BART),
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Reasonable Progress, and long-term
strategies. Screening analyses showed
that there are 14 cement facilities within
a distance of 50 km Class 1 Areas.
A potential benefit for cement
facilities utilizing wet scrubbers to
comply with this rule is a level of
certainty for satisfying a facility’s BART
requirements for SO2 under the regional
haze program. This rule may establish a
framework for States to include certain
control measures or other requirements
in their regional haze SIPs where such
a program would be ‘‘better than
BART.’’ A facility must comply with
BART as expeditiously as practicable
but no later than 5 years after the
regional haze SIP is approved. A state
may be able to rely on this rule to satisfy
the BART requirements for a NESHAP
affected source utilizing a wet scrubber
if (1) the compliance date for a source
subject to this NESHAP falls within the
BART compliance timeframe, (2) the
proposed controls are more cost
effective than the controls that would
constitute BART, and (3) the visibility
benefits of the controls are at least as
effective as BART.
States may also allow sources to
‘‘average’’ emissions across any set of
BART-eligible emissions units within a
fence-line, provided the emissions
reductions from each pollutant being
controlled for BART are equal to those
reductions that would be obtained by
simply controlling each of the BARTeligible units that constitute the BARTeligible source (40 CFR 51.308(e)(2)).
This averaging technique may also be
advantageous to cement facilities
subject to this NESHAP that also have
BART-subject sources.
Under the regional haze rule, States
may develop an alternative ‘‘better than
BART’’ program in lieu of source-bysource BART. The alternative program
must achieve greater reasonable
progress than BART would toward the
national visibility goal. The alternative
program may allow more time for
compliance than source-by-source
BART would have allowed. Any
reductions relied on for a better than
BART analysis must be surplus as of the
baseline year the State relies on for
purposes of developing its regional haze
SIP (i.e., 2002) and can include
reductions from non-BART and BART
sources.46 Visibility analyses must
verify that the alternative program, on
average, gets greater visibility
improvement than BART and that no
46 November 18, 2002 memo from EPA’s Office of
Air Quality Planning and Standards entitled ‘‘2002
Base Year Emission Inventory SIP Planning: 8-hr
Ozone, PM2.5, and Regional Haze Programs.’’
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degradation in visibility on the best
days occurs (40 CFR 51.308(e)(3)).
EPA believes that emissions units at
cement sources found to be subject to
BART and that will be required to
install controls or otherwise achieve
emissions reductions per the regional
haze regulations can benefit from this
Cement NESHAP to potentially satisfy
the regional haze requirements. EPA
will need to demonstrate that the
implementation of the cement NESHAP
will result in SO2 emissions reductions
and related visibility improvements that
are greater than reductions achieved
through the application of BART
controls. If EPA demonstrates that the
SO2 emissions reductions and visibility
and air quality improvements resulting
from the rule are better than BART, this
demonstration, when incorporated into
the Regional Haze SIP, may be
anticipated to fulfill federal regulatory
requirements associated with SO2 BART
requirements for cement facilities.
Additionally, the level of control
achieved through the Cement NESHAP
may contribute toward, and possibly
achieve, the visibility improvements
needed to satisfy the reasonable
progress requirements of the regional
haze rule for cement facilities through
the first Regional Haze planning period.
States can submit the relevant regional
haze SIP amendments once this rule
becomes final.
Health Benefits of Reducing Emissions
From Portland Cement Kilns
Implementation of the Cement
NESHAP, which could lead to
substantial reductions in PM2.5, SO2,
and toxic air pollutants, could reduce
numerous health effects.
Section VI.G of this preamble
provides a summary of the monetized
human health benefits of this proposed
regulation based on the Regulatory
Impact Analysis available in this docket
that includes more detail regarding the
costs and benefits of this proposed
regulation.
As mentioned before, Portland cement
kilns emit several criteria pollutants
with known human health effects,
including PM2.5, SO2, NOX, and
precursors to ozone. Exposure to PM2.5
is associated with significant respiratory
and cardiac health effects, such as
premature mortality, chronic bronchitis,
nonfatal heart attacks, hospital
admissions, emergency department
visits, asthma attacks, and work loss
days.47 Exposure to SO2 and NOX is
associated with increased respiratory
effects, including asthma attacks,
47 USEPA, Air Quality Criteria for Particulate
matter, chapter 9.2 (October 2004).
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hospital admissions, and emergency
department visits. Exposure to ozone is
associated with significant respiratory
health effects, such as premature
mortality, hospital admissions,
emergency department visits, acute
respiratory symptoms, school loss days.
In addition, Portland cement kilns
emit toxic air pollutants, including
mercury and HCl. Potential exposure
routes to mercury emissions include
both inhalation and subsequent
ingestion through the consumption of
fish containing methylmercury. Mercury
in the air eventually settles into water
or onto land where it can be washed
into water. Once deposited, certain
microorganisms can change it into
methylmercury, a highly toxic form that
builds up in fish, shellfish and animals
that eat fish. Fish and shellfish are the
main sources of methylmercury
exposure to humans. Methylmercury
builds up more in some types of fish
and shellfish than others. The levels of
methylmercury in fish and shellfish
depend on what they eat, how long they
live and how high they are in the food
chain. Mercury exposure at high levels
can harm the brain, heart, kidneys,
lungs, and immune system of people of
all ages. Research shows that most
people’s fish consumption does not
cause a health concern. However, it has
been demonstrated that high levels of
methylmercury in the bloodstream of
unborn babies and young children may
harm the developing nervous system,
making the child less able to think and
learn.48 HCl is an upper respiratory
irritant at relatively low concentrations
and may cause damage to the lower
respiratory tract at higher
concentrations.49
I. Other Changes and Areas Where We
are Requesting Comment
Startup, Shutdown and Malfunction
The cement kiln source category is
presently exempt from compliance with
the generally applicable section 112
standards during periods of startup,
shutdown and malfunction. See Table 1
to subpart LLL of Part 63, which crossreferences the exemption found in the
General Provisions (see, e.g., 40 CFR
63.6(f)(1) (exemption from non-opacity
emission standards) and (h)(1)
(exemption from opacity and visible
emission standards)). With respect to
those exemptions, we note that on
December 19, 2008, in a decision
addressing a challenge to the 2002,
2004, and 2006 amendments to those
48 For more information see https://www.epa.gov/
mercury/about.htm.
49 For more information see https://www.epa.gov/
oppt/aegl/pubs/tsd52.pdf.
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provisions, the Court of Appeals for the
District of Columbia Circuit vacated the
SSM exemption. Sierra Club v. EPA, 551
F. 3d 1019 (D.C. Cir. 2008). Industry
petitioners have filed petitions for rehearing, asking the Court to re-consider
its decision. The Court has not yet acted
on these petitions.
EPA recognizes that there are different
modes of operation for any stationary
source, and those modes generally
include start-up, normal operations and
shut-down. EPA also recognizes that
malfunctions may occur. EPA further
recognizes that the Clean Air Act does
not require EPA to set a single emission
standard under section 112(d) that
applies during all operating periods. See
Sierra Club v. EPA, 551 F. 3d at 1027.
In light of this decision, EPA is
proposing not to apply the SSM
exemption to the emission standards
proposed in this rule. Rather, EPA is
proposing that the proposed standards
described above apply during both
normal operations and periods of
startup, shut-down, and malfunction.
For the same reason, EPA is further
proposing that the SSM exemption not
apply to the other section 112 standard
applicable to cement kilns, for dioxins
(see sections 63.1343(b)(3) and (c)(3)),
which standard is not otherwise
addressed or reopened in this proposed
rule.
We base this proposal on the
emissions information available to us at
this time. See CAA 112(d)(3)(A)
(standards are based on the average
emission limitation achieved by the best
performing 12 percent of sources ‘‘for
which the Administrator has emissions
information’’). Specifically, our
emissions database has no data showing
that emissions during periods of startup,
shut-down, and malfunction are
different than during normal operation.
We believe that startup and shutdown
are both somewhat controlled operating
modes for cement kilns (although
occurring over different time periods) so
that emissions during these operating
modes may not be significantly different
from those during normal operation.
However, we recognize that shutdowns
can vary (planned or emergency) and
that startups can occur from a cold or
a hot kiln, but we currently lack data on
HAP emissions that occur during these
modes of operation. We further
recognize that malfunction conditions
are largely unanticipated occurrences
for which control strategies are mainly
reactive.
EPA requests comment on the
proposed approach to addressing
emissions during start-up, shutdown
and malfunction and the proposed
standards that would apply during these
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periods. EPA specifically requests that
commenters provide data and any
supporting documentation addressing
emissions during start-up, shut-down
and malfunctions. If based on the data
and information received in response to
comments, EPA were to set different
standards for periods of start-up,
shutdown or malfunction, EPA asks for
comment on the level of specificity
needed to define these periods to assure
clarity regarding when standards for
those periods apply.
Data used to set existing source floors.
The emissions standards included in the
proposed rule were calculated using the
emissions information available to the
Administrator, in accordance with
EPA’s interpretation of the requirements
of section 112(d)(3) of the Act. In
developing this proposed rule, we
specifically sought data from as many
kilns as possible, given the time
constraints when we began our data
collection process. Given that there are
152 kilns in this source category, the 12
percent representing the best performing
kilns would be 19 kilns. However, in
some cases we have emission data from
as few as 12 cement kilns, which means
that existing source floors were
proposed using as few as 2 kilns
(although we are soliciting comment on
an alternative interpretation that would
allow EPA to base floors on a minimum
of five sources’ performance in all
instances where those data exist). EPA
expects that more emissions information
from other kilns, both with and without
similar process and control
characteristics, would lead to a better
characterization of emissions from the
entire population of cement kilns, as
well as a better description of intrasource, inter-source, and test method
variability, and that statistical
techniques can be employed to provide
the expected distribution of emissions
for the cement kiln population. EPA
thus requests commenters to provide
additional emissions information on
cement kilns’ performance.
HCl Test Data and Methods. In some
instances, the emissions standards
included in the proposed rule were
calculated using emissions information
provided to EPA that appears to be
below detection levels established more
than 15 years ago. More specifically,
Method 321 as it currently exists
identifies a practical lower
quantification range for hydrogen
chloride from 1000 to 5000 parts per
billion for a specific path length and test
conditions. Many of the best performing
sources with respect to HCl emissions
report both values and detection levels
below 1000 parts per billion. It is not
surprising that detection levels should
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decrease as improvements in analytical
methods occur over time, and EPA is
proposing to revise the detection limits
in Method 321 to reflect these
improvements. While EPA believes
lower detection levels are achievable,
EPA did not receive the emissions
information and other data necessary to
assess independently the detection
levels, some as low as 20 parts per
billion, achieved and reported by
sources.
Without additional data or detection
limit calculations, EPA could maintain
the old detection limit, accept the
source-provided limit, or modify the
source-provided limit to an expected
new acceptable level. Selection of an
appropriate detection limit is no trivial
matter, as the detection limit could
impact how the available data would be
used in average emissions calculations.
EPA could choose not to use any data
below the detection limit in
calculations. EPA could also choose to
set all data below the detection limit at
a value corresponding to one-half the
detection limit for average calculation
purposes, reasoning that any amount of
emissions between zero and the
detection limit could occur when the
detection limit is recorded. Indeed, this
approach, setting all data below the
detection limit at a value corresponding
to one-half the detection limit, was
chosen by the sources that provided
emissions information to EPA. EPA
could also set all data below the
detection limit at a value corresponding
to the detection limit, or to zero, for
average calculation purposes. Finally,
EPA could apply statistical techniques
to available emissions information both
above and below the detection limit to
provide the expected distribution of HCl
emissions for the cement kiln
population. A further issue, with any of
these possible approaches, would be to
assess sources’ operating variability.
EPA based the HCl emissions
limitations contained in the proposal
using the source-provided detection
limits and setting all data below the
detection limit at a value corresponding
to the detection limit for average
calculation purposes. Should EPA
receive additional emissions
information sufficient to calculate
detection limits from already-received
data or emissions information including
detection limit calculations from other
sources, EPA would be able to ascertain
and revise, if necessary, the new
detection limits and to calculate a
different HCl standard.
EPA requests additional HCl
emissions information, including such
information as needed to calculate
detection limits, as well as detection
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limit calculations. Moreover, EPA
requests comments on which way, if
any, to set the emission detection limit
and to handle emissions information
below the detection limit for use in this
rule. For those commenters who believe
EPA’s proposed emission detection
limit may not be suitable, EPA requests
commenters to provide their views of
acceptable detection limits and
processes to calculate averages from
data that are below the detection limit,
as well as examples of sample
calculations using those processes. We
are also requesting comment on the
same issues relating to the use of a
CEMS meeting the requirements of PS–
15 to measure HCl emissions.
rwilkins on PROD1PC63 with PROPOSALS3
Potential Regulation of Open Clinker
Piles
In the current rule, we regulate
enclosed clinker storage facilities, but
not open clinker piles. We are aware of
two facilities where a facility has stored
clinker in open piles, and fugitive
emissions from those piles have
reportedly resulted in measurable
emissions of hexavalent chromium.50
However, we do not have information to
evaluate the extent of emission potential
from unenclosed clinker storage
facilities. We are requesting comment
and information as to how common the
practice of open clinker storage is,
appropriate ways to detect or measure
fugitive emissions (ranging from openpath techniques to continuous digital or
intermittent manual visible emissions
techniques), any measurements of
emissions of hexavalent chromium (or
other HAP) from these open storage
piles, potential controls to reduce
emissions, or any other factors we
should consider. Based on comments
received, we may (or may not) take
action to regulate these open piles in the
final action on this rulemaking.
Submission of Emissions Test Results
to EPA. Compliance test data are
necessary for many purposes including
compliance determinations,
development of emission factors, and
determining annual emission rates. EPA
has found it burdensome and time
consuming to collect emission test data
because of varied locations for data
storage and varied data storage methods.
One improvement that has occurred
in recent years is the availability of
stack test reports in electronic format as
a replacement for bulky paper copies.
50 Information on the study of hexavalent
chromium emissions believed to result from clinker
piles and the rules adopted by the South Coast Air
Quality Management District may be found at
https://www.aqmd.gov/RiversideCement/
RiversideCement.html.
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In this action, we are taking a step to
improve data accessibility for stack tests
(and in the future continuous
monitoring data). Portland cement
sources will have the option of
submitting to WebFIRE (an EPA
electronic data base), an electronic copy
of stack test reports as well as process
data. Data entry requires only access to
the Internet and is expected to be
completed by the stack testing company
as part of the work that it is contracted
to perform. This option would become
available as of December 31, 2011.
Please note that the proposed option
to submit source test data electronically
to EPA would not require any additional
performance testing. In addition, when
a facility elects to submit performance
test data to WebFIRE, there would be no
additional requirements for data
compilation; instead, we believe
industry would greatly benefit from
improved emissions factors, fewer
information requests, and better
regulation development as discussed
below. Because the information that
would be reported is already required in
the existing test methods and is
necessary to evaluate the conformance
to the test methods, facilities would
already be collecting and compiling
these data. One major advantage of
electing to submit source test data
through the Electronic Reporting Tool
(ERT), which was developed with input
from stack testing companies (who
already collect and compile
performance test data electronically), is
that it would provide a standardized
method to compile and store all the
documentation required by this
proposed rule. Another important
benefit of submitting these data to EPA
at the time the source test is conducted
is that these data will substantially
reduce the effort involved in data
collection activities in the future. This
results in a reduced burden on both
affected facilities (in terms of reduced
manpower to respond to data collection
requests) and EPA (in terms of preparing
and distributing data collection
requests). Finally, another benefit of
electing to submit these data to
WebFIRE electronically is that these
data will greatly improve the overall
quality of the existing and new
emissions factors by supplementing the
pool of emissions test data upon which
emissions factors are based and by
ensuring that data are more
representative of current industry
operational procedures. A common
complaint we hear from industry and
regulators is that emissions factors are
out-dated or not representative of a
particular source category. Receiving
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recent performance test results would
ensure that emissions factors are
updated and more accurate. In
summary, receiving these test data
already collected for other purposes and
using them in the emissions factors
development program will save
industry, State/local/tribal agencies, and
EPA time and money.
As mentioned earlier, the electronic
data base that will be used is EPA’s
WebFIRE, which is a Web site accessible
through EPA’s technology transfer
network (TTN). The WebFIRE website
was constructed to store emissions test
data for use in developing emission
factors. A description of the WebFIRE
data base can be found at https://
cfpub.epa.gov/oarweb/
index.cfm?action=fire.main. The ERT
will be able to transmit the electronic
report through EPA’s Central Data
Exchange (CDX) network for storage in
the WebFIRE data base. Although ERT
is not the only electronic interface that
can be used to submit source test data
to the CDX for entry into WebFIRE, it
makes submittal of data very
straightforward and easy. A description
of the ERT can be found at https://
www.epa.gov/ttn/chief/ert/ert_tool.html.
The ERT can be used to document the
conduct of stack tests data for various
pollutants including PM, mercury, and
HCl. Presently, the ERT does not handle
dioxin/furan stack test data, but the tool
is being upgraded to handle dioxin/
furan stack test data. The ERT does not
currently accept opacity data or CEMS
data.
EPA specifically requests comment on
the utility of this electronic reporting
option and the burden that owners and
operators of portland cement facilities
estimate would be associated with this
option.
Definition of affected source. In the
final amendments published on
December 20, 2006, we indicated that
we were changing paragraph (c) in
§ 63.1340 to clarify that crushers were
part of the affected source for this rule
(71 FR 76532). However, we omitted the
rule language changes to that paragraph.
This language has been added to this
proposed rule.
V. Comments on Notice of
Reconsideration and EPA Final Action
in Response To Remand
As previously noted, EPA received
comments on the notice of
reconsideration and the final action
taken in December 2006. A summary of
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B. How are the impacts for this proposal
evaluated?
For these proposed Portland Cement
NESHAP amendments, the EPA utilized
three models to evaluate the impacts of
the regulation on the industry and the
economy. Typically in a regulatory
analysis, EPA determines the regulatory
options suitable to meet statutory
obligations under the CAA. Based on
the stringency of those options, EPA
then determines the control
technologies and monitoring
requirements that may be selected to
comply with the regulation. This is
conducted in an Engineering Analysis.
The selected control technologies and
monitoring requirements are then
evaluated in a cost model to determine
the total annualized control costs. The
annualized control costs serve as inputs
to an Economic Impact Analysis model
that evaluates the impacts of those costs
on the industry and society as a whole.
The Economic Impact Analysis model
uses a single-period static partialequilibrium model to compare a prepolicy cement market baseline with
expected post-policy outcomes in
cement markets. This model was used
in previous EPA analyses of the
portland cement industry (EPA, 1998;
EPA, 1999b). The benchmark time
horizon for the analysis is assumed to be
short and producers have some
constraints on their flexibility to adjust
factors of production. This time horizon
allows us to capture important
transitory impacts of the program on
existing producers. The model uses
traditional engineering costs analysis as
‘‘exogenous’’ inputs (i.e., determined
outside of the economic model) and
computes the associated economic
impacts of the proposed regulation.
For the Portland Cement NESHAP,
EPA also employs the Industrial Sector
Integrated Solutions (ISIS) model which
conducts both the engineering cost
analysis and the economic analysis in a
single modeling system. The ISIS model
is a dynamic and integrated model that
simulates potential decisions made in
the cement industry to meet an
environmental policy under a regulatory
scenario. ISIS simultaneously estimates
(1) optimal industry operation to meet
the demand and emission reduction
requirements, (2) the suite of control
technologies needed to meet the
emission limit, (3) the engineering cost
of controls, and (4) economic impacts of
demand response of the policy, in an
iterative loop until the system achieves
the optimal solution. The peer review of
the ISIS model can be found in the
docket.52 This model will be revised
based on peer review comments and
comments on this proposed rule and
will be used to develop the cost and
economic impacts of the final rule.
In a Technical Memo to the docket,
we provide a comparison of these
models to provide an evaluation of how
the differences between the models may
impact the resulting estimates of the
impacts of the regulation. For example,
the Engineering Analysis and Economic
Impact Analysis evaluate a snapshot of
implementation of the proposed rule in
a given year (i.e., 2018, based on 2005
dollars) while ISIS evaluates impacts of
compliance dynamically over time (i.e.,
51 Summary of Comments on December 20, 2006
Final Rule and Notice of Reconsideration. April 15,
2009.
52 See Industrial Sector Integrated Solutions
Model dated December 23, 2008 and Review of ISIS
Documentation Package dated April 15, 2009.
these comments is available in the
docket for this rulemaking.51
We are not responding to these
comments in this proposed action. We
will provide responses to these
comments, and other comments
received on these proposed
amendments, when we take final action
on this proposal.
VI. Summary of Cost, Environmental,
Energy, and Economic Impacts of
Proposed Amendments
rwilkins on PROD1PC63 with PROPOSALS3
A. What are the affected sources?
There are currently 93 portland
cement manufacturing facilities located
in the U.S. and Puerto Rico that we
expect to be affected by these proposed
amendments. In 2005, these facilities
operated 163 cement kilns and
associated clinker coolers. We have no
estimate of the number of raw material
dryers that are separate from the kilns.
Based on capacity expansion data
provided by the Portland Cement
Association, we anticipate that 20 new
kilns and associated clinker coolers will
be built in the five years after the
promulgation of final standards
representing 24 million tpy of clinker
capacity. Some of these new kilns will
be built at existing facilities and some
at new greenfield facilities. The location
of the kiln (greenfield or currently
existing facility) has no bearing on our
estimated cost and environmental
impacts. We based new kiln impacts on
a 1.2 million tpy clinker kiln. This kiln
is the smallest size anticipated for new
kilns based on kilns built in the last five
years or currently under construction.
Using the smallest anticipated kiln size
provides a conservative estimate of costs
because control costs per unit of
capacity tend to be higher for smaller
kilns.
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2013–2018). In general, given the
optimization nature of ISIS, ISIS
accounts for more flexibility when
estimating the impacts of the regulation.
For example, when optimizing to meet
an emission limit, ISIS allows for the
addition of new kilns, as well as kiln
retirements, replacements, and
expansions and the installation of
controls. In the Engineering Analysis
the existing kiln population is assumed
to be constant even though normal kiln
retirements occur. Overall, we
anticipate the total control costs from
the Engineering Analysis to be higher
than that of ISIS. With higher cost
estimates serving as the basis for the
Economic Impact Analysis along with
other modeling differences, we expect
the results presented from the EIA
model will be higher in impact than
those presented by ISIS.
In addition, we have not yet
developed ISIS modules to calculate
non-air environmental impacts and
energy impacts. Therefore, these
sections only contain impacts calculated
by the traditional engineering methods
C. What are the air quality impacts?
For the proposed Portland Cement
NESHAP, EPA estimated the emission
reductions that would occur due to the
implementation of the proposed
emission limits. EPA estimated
emission reductions based on the
control technologies selected by the
engineering analysis. These emission
reductions are based on 2005 emission
baselines.
Under the proposed limit for mercury,
we have estimated that the emissions
reductions would be 13,800 lb/yr for
existing kilns. Based on our 1.2 million
tpy model kiln, mercury emissions
would be reduced by 120 lb/yr for each
new kiln, or about 2,400 lb/yr 5 years
after promulgation of the final
standards.
Under the proposed limits for THC,
we have estimated that the emissions
reductions would be 13,000 tpy for
existing kilns, which represent an
organic HAP reduction of 3,100 tpy. For
new kilns, THC emissions would be
reduced by 50 tpy per kiln or about 920
tpy 5 years after promulgation of the
final standard. This represents an
organic HAP reduction of 192 tpy.
Under the proposed limit for HCl, we
have estimated that emissions would be
reduced by 2,700 tpy for existing kilns.
Emissions of HCl from new kilns would
be 45 tpy per kiln or 900 tpy 5 years
after promulgation of the final
standards.
The proposed emission limits for PM
represent a lowering of the PM limit
from 0.5 lb/ton of clinker to 0.085 lb/ton
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of clinker for existing kilns and for new
kilns, a lowering to 0.080 lb/ton of
clinker. We have estimated that PM
emissions would be reduced by 10,600
tpy for existing kilns. For new kilns,
emission reductions would be 150 tpy
per kiln, or about 3,100 tpy 5 years after
promulgation of the final standards.
The proposed standards for mercury,
THC and HCl will also result in
concurrent control of SO2 emissions.
For kilns that use an RTO to comply
with the THC emissions limit it is
necessary to install an alkaline scrubber
upstream of the RTO to control acid gas
and to provide additional control of PM
and to avoid plugging and fouling of the
RTO. Scrubbers will also be used to
control HCl and mercury emissions.
Reductions in SO2 emissions associated
with controls for mercury, THC and HCl
are estimated at 1,600 tpy, 7,300 tpy,
and 107,000 tpy, respectively. Total
reduction in SO2 emissions from
existing kilns would be an estimated
116,000 tpy. A new 1.2 million tpy kiln
equipped with a scrubber will reduce
SO2 emissions by 1,000 tpy on average
or about 20,000 tpy in the fifth year after
promulgation of the final standards.
These controls will also reduce
emissions of secondary PM2.5 (and
coarse PM (PM10–2.5) as well). This is PM
that results from atmospheric
transformation processes of precursor
gases, including SO2.
In addition to this traditional
estimation of emission reductions, EPA
employed the ISIS model to estimate
emission reductions. The estimation of
emission reductions in the ISIS model
accounts for the optimization of the
industry and includes the addition of
new kilns, kiln retirements,
replacements, and expansions as well as
installation of controls. Using the ISIS
model, in 2013 we estimate reductions
of 11,400 lbs of mercury, 11,670 tons of
THC, 2,780 tons of HCl, 10,530 tons of
PM and 160,000 tons of SO2 compared
to total emissions in 2005. More
information on the ISIS model and
results can be found in the ISIS TSD and
in a Technical Memo to the docket.
D. What are the water quality impacts?
We estimated no water quality
impacts for the proposed amendments.
The requirements that might result in
the use of alkaline scrubbers will
produce a scrubber slurry liquid waste
stream. However, we assume the
scrubber slurry produced will be
dewatered and added back into the
cement-making process as gypsum.
Water from the dewatering process will
be recycled back to the scrubber. The
four facilities that currently use wet
scrubbers in this industry report no
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water releases at any time. However, the
use of scrubbers could create potential
for water release due to system purges.
We are requesting comment and data on
water quality impacts, on what, if any,
regulations might apply, and if we
should add any requirements to this
rule to prevent or control these purges.
The addition of scrubbers will increase
water usage by about 2,700 million
gallons per year. For a new 1.2 million
tpy kiln, water usage will be 36 million
gallons per year or 720 million gallons
per year 5 years after promulgation of
the final standards.
We note that some preproposal
commenters have stated that some new
and existing facilities may be located in
areas where there is not sufficient water
to operate a wet scrubber. However, we
are not mandating the use of wet
scrubber technology in these
regulations, and we believe that
sufficient alternative controls exist for
mercury and acid gas controls that this
issue would not preclude a facility from
meeting these proposed emissions
limits. However, we are also soliciting
comment on this issue.
E. What are the solid waste impacts?
The potential for solid waste impacts
are associated with greater PM control
for kilns, waste generated by ACI
systems and solids resulting from solids
in scrubber slurry water. As explained
above, we have assumed little or no
solid waste is expected from the
generation of scrubber slurry because
the solids from the slurry are used in the
finish mill as a raw material. The PM
captured in the kiln fabric filter (cement
kiln dust) is essentially recaptured raw
material, intermediate materials, or
product. Based on the available
information, it appears that most
captured PM is typically recycled back
to the kilns to the maximum extent
possible. Therefore we estimate that any
additional PM captured would also be
recycled to the kiln to the extent
possible.
Where equipped with an alkali
bypass, the bypass will have a separate
PM control device and that PM is
typically disposed of as solid waste. An
alkali bypass is not required on all kilns.
Where one is present, the amount of
solid waste generated from the alkali
bypass is minimal, usually about 1
percent of total CKD in control devices,
because the bypass gas stream is a small
percentage of total kiln exhaust gas flow
and the bypass gas stream does not
contact the feed stream in the raw mill.
Waste collected in the polishing
baghouse associated with ACI that
might be added for mercury or THC
control cannot be recycled to the kiln
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and would be disposed of as solid
waste. An estimated 120,000 tpy of solid
waste would be generated from the use
of ACI systems on existing kilns. Each
new kiln equipped with an ACI system
would be expected to generate 1,800
tons of solid waste per kiln or, assuming
14 of the 20 new kilns would add ACI
systems, about 25,000 tpy in the fifth
year after promulgation of the final
standards.
In addition to the solid waste impacts
described above, there is a potential for
an increase in solid waste if a facility
elects to control mercury emission by
increasing the amount of CKD wasted
rather than returned to process. This
will be a site-specific decision, and we
have no data to estimate the potential
solid waste that may be generated by
this practice. However, we expect the
total amount to be small for two reasons.
First, wasting cement kiln dust for
mercury control represents a significant
expense to a facility because it would be
essentially wasting either raw materials
or product. So we anticipate this option
will not be used if the amount of CKD
wasted would be large. Second, we
believe that cement manufacturers will
add the additional CKD to the finish
mill to the maximum extent possible
rather than waste the material.
We are requesting comment on the
potential for increases in solid waste
generation, on what, if any regulations
might apply, and if we should add any
requirements to this rule to prevent or
control the potential additional solid
waste requirements.
F. What are the secondary impacts?
Indirect or secondary air quality
impacts include impacts that would
result from the increased electricity
usage associated with the operation of
control devices as well as water quality
and solid waste impacts (which were
just discussed) that would occur as a
result of these proposed revisions. We
estimate these proposed revisions
would increase emissions of criteria
pollutants from utility boilers that
supply electricity to the portland
cement facilities. We estimate increased
energy demand associated with the
installation of scrubbers, ACI systems,
and RTO. The increases for existing
kilns are estimated to be 1,600 tpy of
NOX, 800 tpy of CO, 2,700 tpy of SO2
and about 80 tpy of PM. For new kilns
(assuming that of the 20 new kilns to
start up in the 5 years following
promulgation of the final standard 20
will add alkaline scrubbers, 2 will add
an RTO, 14 will install ACI systems, and
20 will install membrane bags instead of
cloth bags in their baghouses), increases
in secondary air pollutants are
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estimated to be 410 tpy of NOX, 210 tpy
of CO, 690 tpy of SO2 and 20 tpy of PM.
We also estimated increases of CO2 to be
775,000 tpy (existing kilns) and 200,000
tpy (new kilns).
G. What are the energy impacts?
The addition of alkaline scrubbers,
ACI systems, and RTO added to comply
with the proposed amendments will
result in increased energy use due to the
electrical requirements for the scrubber
and ACI systems and increased fan
pressure drops, and natural gas to fuel
the RTO. We estimate the additional
national electrical demand to be 705
million kWhr per year and the natural
gas use to be 600,000 MMBtu per year
for existing kilns. For new kilns,
assuming of the 20 new kilns to start up
in the 5 years following promulgation of
the final standard that 20 will add
alkaline scrubbers, 2 will add an RTO,
and 14 will install ACI systems, the
electrical demand is estimated to be 180
million kWhr per year and the natural
gas use to be 160,000 MMBtu per year.
H. What are the cost impacts?
Under the proposed amendments,
existing kilns are expected to add one or
more control devices to comply with the
proposed emission limits. In addition,
each kiln would be required to install
CEMS to monitor mercury, THC and
HCl while bag leak detectors (BLDs)
would be required to monitor
performance of all baghouses.
We performed two separate cost
analyses for this proposed rule. In the
engineering cost analysis, we estimated
the cost of the proposed amendments
based on the type of control device that
was assumed to be necessary to comply
with the proposed emission standards.
Based on baseline emissions of mercury,
THC, HCl and PM for each kiln and the
removal efficiency necessary to comply
with the proposed emission limit for
each HAP, an appropriate control device
was identified. In assigning control
devices to each kiln where more than
one control device would be capable of
reducing emissions of a particular HAP
below the limit, we assumed that the
least costly control would be installed.
For example, if a kiln could use either
a scrubber or ACI to comply with the
proposed limit for mercury, it was
assumed that ACI would be selected
over a scrubber because an ACI system
would be less costly. ACI also is
expected to achieve a higher removal
efficiency than a scrubber for mercury.
In some instances, a more expensive
technology was considered appropriate
because the selected control reduced
emissions of multiple pollutants. For
example, even though ACI would be
less costly than a scrubber for
controlling mercury, if the kiln also had
to reduce HCl emissions, we assumed
that a scrubber would be applied to
control HCl as well as mercury because
ACI would not control HCl. However,
for many kilns, our analysis assumes
that multiple controls will have to be
added because more than one control
will be needed to control all HAP. For
example, ACI may be considered
necessary to meet the limits for THC
and/or mercury. For the same kiln, a
scrubber would also be required to
reduce HCl emissions. In this case we
would allocate the cost of the control to
controlling HCl emissions, not to the
cost of controlling mercury emissions.
In addition, once we assigned a
particular control device, in most cases
we assumed mercury and THC
emissions reductions would equal the
control device efficiency, and not the
minimum reduction necessary to meet
the emissions limit. We believe this
assumption is warranted because it
matches costs with actual emissions
reductions. In the case of PM and HCl,
we assumed the controlled facility
would emit at the average level
necessary to meet the standard (i.e., we
assumed for PM that the controlled
facility would emit at 0.01 lb/ton
clinker, the average emission level, not
0.085 lb/ton clinker, the actual
emissions limit), because the proposed
emissions levels are extremely low.
In a separate analysis performed using
the ISIS model, we input into ISIS the
baseline and controlled emissions rates
for each pollutant, along with the
maximum percent reduction achievable
for a particular control technology, and
allowed ISIS to base the control
required on optimizing total production
costs. In addition, the ISIS model
accounts for normal kiln retirements
that would occur even in the absence of
any regulatory action (i.e., as new kilns
come on-line, older, less efficient and
more costly to operate kilns are retired).
In the first cost analysis, total national
annual costs assume that all kilns
currently operating continue to operate
while 20 new kilns come on-line.
Table 8 presents the resulting add-on
controls each approach estimated was
necessary to meet the proposed
emissions limits.
TABLE 8—CONTROL INSTALLATION COMPARISON
LSW
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Engineering Analysis ................................................................................
ISIS Model ................................................................................................
In the engineering analysis we
estimated the total capital cost of
installing alkaline scrubbers and ACI
systems for mercury control, including
monitoring systems, would be $72
million with an annualized cost of $28
million. The estimated capital cost of
installing ACI systems and RTO/
scrubbers to reduce THC emissions
would be $322 million with annualized
cost of $103 million. The capital cost of
adding scrubbers for the control of HCl
is estimated to be $692 million with an
annualized cost of $109 million. The
capital cost of adding membrane bags to
existing baghouse and the replacement
of ESP’s with baghouses would be $54
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7
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36
34
million with annualized cost of $17
million. The total capital cost for the
proposed amendments would be an
estimated $1.14 billion with an
annualized cost of $256 million.
The estimated emission control
capital cost per new 1.2 million tpy kiln
is $17.6 million and the annualized
costs are estimated at $1.25 million for
mercury control, $1.3 million for THC
control, $1.8 million for HCl control and
$270,000 for PM control. National
annualized cost by the end of the fifth
year will be an estimated $92.4 million.
In the ISIS results, we are not able to
separate costs by pollutant because the
model does an overall optimization of
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the production and air pollution control
costs. The total annual costs of the ISIS
model are $222 million in 2013. These
impacts assume that in 2013 nine new
kilns are installed and net four kilns are
retired. These retirements include two
kilns that we have determined may
close due to not being able to meet the
mercury emission limits due to
unusually high mercury contents in
their proprietary quarries (i.e., the
mercury content of the raw material at
limestone quarries).
I. What are the economic impacts?
EPA employed both a partialequilibrium economic model and the
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ISIS model to analyze the impact on the
industry and the economy.
The Economic Impact Analysis model
estimates the average national price for
portland cement could be 4 percent
higher with the NESHAP, or $3.30 per
metric ton, while annual domestic
production may fall by 8 percent, or 7
million tons per year. Because of higher
domestic prices, imports are expected to
rise by 2 million metric tons per year.
As domestic production falls, cement
industry revenues are projected to
decline by 4 percent, or $340 million.
Overall, net production costs also fall by
$140 million with compliance cost
increases ($240 million) offset by cost
reductions associated with lower
cement production. Operating profits
fall by $200 million, or 16 percent.
Other projected impacts include
reduced demand for labor. Employment
falls by approximately 8 percent, or
1,200 employees. EPA identified six
domestic plants with negative operating
profits and significant utilization
changes that could temporarily idle
until market demand conditions
improve. The plants are small capacity
plants with unit compliance costs close
to $5 per ton and $50 million total
change in operating profits. Since these
plants account for approximately 2.5
percent of domestic capacity, a decision
to permanently shut down these plants
would reduce domestic supply and lead
to additional projected market price
increases.53
The estimated domestic social cost of
the proposed amendments is $684
million. There is an estimated $89
million surplus gain for other countries
producing cement. The social cost
estimates are significantly higher than
the engineering analysis estimates,
which estimated annualized costs of
$370 million. This is a direct
consequence of EPA’s assumptions
about existing domestic plants’ pricing
behavior. Under baseline conditions
without regulation, the existing
domestic cement plants are assumed to
choose a production level that is less
than the level produced under perfect
competition. The imposition of
additional regulatory costs tends to
widen the gap between price and
marginal cost in these markets and
contributes to additional social costs.
For more detail see the Regulatory
Impact Analysis (RIA).
Using the ISIS model, we estimate
cement demand to drop 1.9 percent in
2013 or 2.5 million tons with an average
annual drop in demand at 1.5 percent or
2.2 million tons per year during the
2013–2018 time period. The drop in
demand will affect the level of imports,
and imports are likely to rise slightly
over the policy horizon. In 2013,
imports rise 1.39 percent or 0.44 million
tons with an annual average of 0.39
percent or 0.13 million tons per year
throughout 2013–2018. ISIS estimates
the average national price for portland
cement in the 2013–2018 time period to
be 1.2 percent higher with the NESHAP,
or $0.96 per metric ton. However, some
markets could see an increase by up to
6.7 percent. Total annualized control
21167
cost for the proposed NESHAP
amendments is projected to be $222
million in 2013.
With respect to the baseline case in
2013, ISIS identified a net retirement of
2.4 million tons of capacity. The
retirements affect 4 kilns at 4 facilities.
As a result of the proposed NESHAP
amendments, the cost to produce a ton
of cement (production, imports,
transportation and control technology)
increases from $56.11 per ton at
baseline to $57.47 per ton as a result of
these proposed amendments ($1.36/
ton), resulting in an increase of about
2.7 percent over the analysis period of
2013 to 2018. With respect to baseline
in 2013 ISIS projects the revenue of the
cement industry to fall by 1.2 percent or
about $91 million. More information on
this model can be found in the ISIS TSD
and in a Technical Memo to the docket.
J. What are the benefits?
We estimate the monetized cobenefits of this proposed NESHAP to be
$4.4 billion to $11 billion (2005$, 3
percent discount rate) in the year of full
implementation (2013); using alternate
relationships between PM2.5 and
premature mortality supplied by
experts, higher and lower benefits
estimates are plausible, but most of the
expert-based estimates fall between
these two estimates.54 The benefits at a
7 percent discount rate are $4.0 billion
to $9.7 billion (2005$) 55. A summary of
the monetized benefits estimates at
discount rates of 3 percent and 7
percent is in Table 9.
TABLE 9—SUMMARY OF THE MONETIZED BENEFITS ESTIMATES FOR THE PROPOSED PORTLAND CEMENT NESHAP
Emission
reductions
(tons)
Total monetized benefits (millions of 2005
dollars, 3% discount) 1
Total monetized benefits (millions of 2005
dollars, 7 percent discount) 1
6,300
140,000
$1,200 to $2,800 .......................................
$3,300 to $8,000 .......................................
$1,000 to $2,500.
$3,000 to $7,200.
Grand total .................................................................
$4,400 to $11,000 .....................................
$4,000 to $9,700.
Pollutant
Direct PM2.5 ...............................................
PM2.5 precursors .......................................
1 All
estimates are for the analysis year (full implementation, 2013), and are rounded to two significant figures so numbers may not sum across
rows. PM2.5 precursors reflect emission reductions of SOX. All fine particles are assumed to have equivalent health effects, and the monetized
benefits incorporate the conversion from precursor emissions to ambient fine particles.
rwilkins on PROD1PC63 with PROPOSALS3
These benefits estimates are the
monetized human health co-benefits of
reducing cases of morbidity and
premature mortality among populations
exposed to PM2.5 from installing
controls to limit hazardous air
pollutants (HAPs), such as mercury,
hydrochloric acid, and hydrocarbons.
We generated estimates that represent
the total monetized human health
benefits (the sum of premature mortality
and morbidity) of reducing PM2.5 and
PM2.5 precursor emissions. We base the
estimate of human health benefits
derived from the PM2.5 and PM2.5
precursor emission reductions on the
approach and methodology laid out in
the TSD that accompanied the RIA for
53 In addition to the six plants identified that
could temporarily idle or permanently shut down,
there are two plants that are at risk of closure
because they may not be able to meet the existing
source mercury emissions limit, even if they apply
the best controls. We did not assume they would
close in this analysis because there may be site-
specific mercury control alternative that would
allow them to remain open.
54 Roman et al., 2008. Expert Judgment
Assessment of the Mortality Impact of Changes in
Ambient Fine Particulate Matter in the U.S.
Environ. Sci. Technol., 42, 7, 2268–2274.
55 Using alternate emission reductions generated
by the ISIS model, the benefits results are similar
to those shown here. Although the ISIS model
estimates different emission reductions, the
increased SO2 reductions offset the fewer PM2.5
reductions. More information on the health benefits
estimated for the ISIS results can be found in the
ISIS TSD.
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the revision to the National Ambient Air
Quality Standard for Ground-level
Ozone (NAAQS), March 2008 with three
changes explained below.
For context, it is important to note
that in quantifying PM benefits the
magnitude of the results is largely
driven by the concentration response
function for premature mortality.
Experts have advised EPA to consider a
variety of assumptions, including
estimates based both on empirical
(epidemiological) studies and judgments
elicited from scientific experts, to
characterize the uncertainty in the
relationship between PM2.5
concentrations and premature mortality.
For this proposed NESHAP we cite two
key empirical studies, one based on the
American Cancer Society cohort
study 56 and the extended Six Cities
cohort study.57 Alternate models
identified by experts describing the
relationship between PM2.5 and
premature mortality would yield higher
and lower estimates depending upon
the assumptions that they made, but
most of the expert-based estimates fall
between the two epidemiology-based
estimates (Roman et al. 2008).
EPA strives to use the best available
science to support our benefits analyses.
We recognize that interpretation of the
science regarding air pollution and
health is dynamic and evolving. One of
the key differences between the method
used in this analysis of PM-cobenefits
and the methods used in recent RIAs is
that, in addition to technical updates,
we removed the assumption regarding
thresholds in the health impact
function. Based on our review of the
body of scientific literature, we prefer
the no-threshold model. EPA’s draft
Integrated Science Assessment (2008),
which is currently being reviewed by
EPA’s Clean Air Scientific Advisory
Committee, concluded that the scientific
literature consistently finds that a nothreshold log-linear model most
adequately portrays the PM-mortality
concentration-response relationship
while recognizing potential uncertainty
about the exact shape of the
concentration-response function. It is
important to note that while CASAC
provides advice regarding the science
associated with setting the National
Ambient Air Quality Standards,
typically other scientific advisory
56 Pope et al., 2002. ‘‘Lung Cancer,
Cardiopulmonary Mortality, and Long-term
Exposure to Fine Particulate Air Pollution.’’ Journal
of the American Medical Association 287:1132–
1141.
57 Laden et al., 2006. ‘‘Reduction in Fine
Particulate Air Pollution and Mortality.’’ American
Journal of Respiratory and Critical Care Medicine.
173: 667–672.
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bodies provide specific advice regarding
benefits analysis.
Using the threshold model at 10 μg/
m3 without the two technical updates,
we estimate the monetized benefits to be
$3.1 billion to $6.5 billion (2005$, 3
percent discount rate) and $2.8 billion
to $5.9 billion (2005$, 7 percent
discount rate) in the year of full
implementation. Approximately 75
percent of the difference between the
old methodology and the new
methodology for this rule is due to
removing thresholds with 25 percent
due to the two technical updates, but
this percentage would vary depending
on the combination of emission
reductions from different sources and
PM2.5 precursor pollutants. For more
information on the updates to the
benefit-per-ton estimates, please refer to
the RIA for this proposed rule that is
available in the docket.
The question of whether or not to
assume a threshold in calculating the
co-benefits associated with reductions
in PM2.5 is an issue that affects the
benefits calculations not only for this
rule but for many future EPA
rulemakings and analyses. Due to these
implications, we solicit comment on
appropriateness of both the nothreshold and threshold model for PM
benefits analysis.
To generate the benefit-per-ton
estimates, we used a model to convert
emissions of direct PM2.5 and PM2.5
precursors into changes in PM2.5 air
quality and another model to estimate
the changes in human health based on
that change in air quality. Finally, the
monetized health benefits were divided
by the emission reductions to create the
benefit-per-ton estimates. Even though
all fine particles are assumed to have
equivalent health effects, the benefitper-ton estimates vary between
precursors because each ton of
precursor reduced has a different
propensity to form PM2.5. For example,
SOX has a lower benefit-per-ton estimate
than direct PM2.5 because it does not
form as much PM2.5, thus the exposure
would be lower, and the monetized
health benefits would be lower.
This analysis does not include the
type of detailed uncertainty assessment
found in the 2006 PM2.5 NAAQS RIA
because we lack the necessary air
quality input and monitoring data to run
the benefits model. However, the 2006
PM2.5 NAAQS benefits analysis
provides an indication of the sensitivity
of our results to the use of alternative
concentration response functions,
including those derived from the PM
expert elicitation study.
The social costs of this rulemaking are
estimated at $694 million (2005$) in the
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year of full implementation, and the
benefits are estimated at $4.4 billion to
$11 billion (2005$, 3 percent discount
rate) for that same year. The benefits at
a 7 percent discount rate are $4.0 billion
to $9.7 billion (2005$). Thus, net
benefits of this rulemaking are estimated
at $3.7 billion to $11 billion (2005$, 3
percent discount rate); using alternate
relationships between PM2.5 and
premature mortality supplied by
experts, higher and lower benefits
estimates are plausible, but most of the
expert-based estimates fall between the
two estimates we present above. The net
benefits at a 7 percent discount rate are
$3.3 billion to $9.0 billion (2005$). EPA
believes that the benefits are likely to
exceed the costs by a significant margin
even when taking into account the
uncertainties in the cost and benefit
estimates.
It should be noted that the benefits
estimates provided above do not include
benefits from improved visibility, coarse
PM emission reductions, or other
hazardous air pollutants such as
mercury and hydrochloric acid,
additional emission reductions that
would occur if cement facilities
temporarily idle or reduce capacity
utilization as a result of this regulation,
or the unquantifiable amount of
reductions in condensable PM. We do
not have sufficient information or
modeling available to provide such
estimates for this rulemaking.
For more information, please refer to
the RIA for this proposed rule that is
available in the docket.
VII. Statutory and Executive Order
Reviews
A. Executive Order 12866: Regulatory
Planning and Review
Under section 3(f)(1) of Executive
Order 12866 (58 FR 51735, October 4,
1993), this action is an ‘‘economically
significant regulatory action’’ because it
is likely to have an annual effect on the
economy of $100 million or more.
Accordingly, EPA submitted this
action to the Office of Management and
Budget (OMB) for review under
Executive Order 12866, and any changes
made in response to OMB
recommendations have been
documented in the docket for this
action.
B. Paperwork Reduction Act
The information collection
requirements in this proposed rule have
been submitted for approval to the OMB
under the Paperwork Reduction Act, 44
U.S.C. 3501 et seq. The Information
Collection Request (ICR) document
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prepared by EPA has been assigned EPA
ICR number 1801.07.
In most cases, new and existing kilns
and in-line kiln/raw mills at major and
area sources that are not already subject
to emission limits for THC, mercury,
and PM would become subject to the
limits and associated compliance
provisions in the current rule. New
compliance provisions for mercury
would remove the current requirement
for an initial performance test coupled
with monitoring of the carbon injection
rate. Instead, plants would measure
mercury emissions by calculating a 30day average from continuous or
integrated monitors. Records of all
calculations and data would be
required. New compliance procedures
would also apply to area sources subject
to a PM limit in a format of lbs/ton of
clinker. The owner or operator would be
required to install and operate a weight
measurement system and keep daily
records of clinker production instead of
the current requirement to install and
operate a PM CEMS. The owner or
operator would be required to conduct
an initial PM performance test and
repeat performance tests every 5 years.
Cement plants also would be subject to
new limits for HCl and associated
compliance provisions which include
compliance tests using EPA Method 321
and continuous monitoring for HCl for
facilities that do not use a wet scrubber
for HCl control. These requirements are
based on the recordkeeping and
reporting requirements in the NESHAP
General Provisions (40 CFR part 63,
subpart A) which are mandatory for all
operators subject to national emission
standards. These recordkeeping and
reporting requirements are specifically
authorized by section 114 of the CAA
(42 U.S.C. 7414). All information
submitted to EPA pursuant to the
recordkeeping and reporting
requirements for which a claim of
confidentiality is made is safeguarded
according to EPA policies set forth in 40
CFR part 2, subpart B.
The annual burden for this
information collection averaged over the
first 3 years of this ICR is estimated to
total 44,656 labor-hours per year at a
cost of $4.1 million per year. The
average annualized capital costs are
estimated at $53.7 million per year and
average operation and maintenance
costs are estimated at $174,000 per year.
Burden is defined at 5 CFR 1320.3(b).
An agency may not conduct or
sponsor, and a person is not required to
respond to a collection of information
unless it displays a currently valid OMB
control number. The OMB control
numbers for EPA’s regulations are listed
in 40 CFR part 9. To comment on the
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Agency’s need for this information, the
accuracy of the provided burden
estimates, and any suggested methods
for minimizing respondent burden, EPA
has established a public docket for this
proposed rule, which includes this ICR,
under Docket ID number EPA–HQ–
OAR–2002–0051. Submit any comments
related to the ICR for this proposed rule
to EPA and OMB. See ADDRESSES
section at the beginning of this
document for where to submit
comments to EPA. Send comments to
OMB at the Office of Information and
Regulatory Affairs, Office of
Management and Budget, 725 17th
Street, NW., Washington, DC 20503,
Attention: Desk Office for EPA. Since
OMB is required to make a decision
concerning the ICR between 30 and 60
days after May 6, 2009, a comment to
OMB is best assured of having its full
effect if OMB receives it by June 5, 2009.
The final rule will respond to any OMB
or public comments on the information
collection requirements contained in
this proposal.
C. Regulatory Flexibility Act
The Regulatory Flexibility Act
generally requires an agency to prepare
a regulatory flexibility analysis of any
rule subject to notice and comment
rulemaking requirements under the
Administrative Procedure Act or any
other statute unless the agency certifies
that the rule will not have a significant
economic impact on a substantial
number of small entities. Small entities
include small businesses, small
organizations, and small governmental
jurisdictions.
For purposes of assessing the impact
of this rule on small entities, small
entity is defined as: (1) A small business
whose parent company has no more
than 750 employees (as defined by
Small Business Administration (SBA)
size standards for the portland cement
industry, NAICS 327310); (2) a small
governmental jurisdiction that is a
government of a city, county, town,
school district, or special district with a
population of less than 50,000; and (3)
a small organization that is any not-forprofit enterprise which is independently
owned and operated and is not
dominant in its field.
After considering the economic
impact of this proposed rule on small
entities, I certify that this action will not
have a significant economic impact on
a substantial number of small entities.
We estimate that up to 4 of the 44
existing portland cement plants are
small entities. One of the entities burns
hazardous waste in its kiln and is not
impacted by this proposed rule.
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EPA performed a screening analysis
for impacts on the three affected small
entities by comparing compliance costs
to entity revenues. EPA’s analysis found
that the ratio of compliance cost to
company revenue for two small entities
(including a tribal government) would
have an annualized cost of between 1
percent and 3 percent of sales. One
small business would have an
annualized cost of 4.8 percent of sales.
All three affected facilities are projected
to continue to operate under withregulation conditions.
EPA also evaluated small business
impacts using the ISIS model. There are
a total of 7 kilns identified to be
associated with small business facilities
affected by this proposal. ISIS identified
one of these kilns to retire in 2013 as a
result of the proposed NESHAP. A
second kiln reduces its utilization by 56
percent in 2013 but recovers later in the
2013 to 2018 time frame as the demand
increases. All the remaining small
business kilns operate at full capacity
throughout the 2013 to 2018 time frame.
Although this proposed rule will not
impact a substantial number of small
entities, EPA nonetheless has tried to
reduce the impact of this proposed rule
on small entities by setting the proposed
emissions limits at the MACT floor, the
least stringent level allowed by law. In
the case where there are overlapping
standards between this NESHAP and
the Portland Cement NSPS, we have
exempted sources from the least
stringent requirement, thereby
eliminating the overlapping monitoring,
testing and reporting requirements by
proposing that the source comply with
only the more stringent of the standards.
We continue to be interested in the
potential impacts of this proposed rule
on small entities and welcome
comments on issues related to such
impacts.
D. Unfunded Mandates Reform Act
Title II of the Unfunded Mandates
Reform Act (UMRA), 2 U.S.C 1531–
1538, requires Federal agencies, unless
otherwise prohibited by law, to assess
the effects of their regulatory actions on
State, local, and tribal governments and
the private sector. Federal agencies must
also develop a plan to provide notice to
small governments that might be
significantly or uniquely affected by any
regulatory requirements. The plan must
enable officials of affected small
governments to have meaningful and
timely input in the development of EPA
regulatory proposals with significant
Federal intergovernmental mandates
and must inform, educate, and advise
small governments on compliance with
the regulatory requirements.
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This rule contains a Federal mandate
that may result in expenditures of $100
million or more for State, local, and
tribal governments, in the aggregate, or
the private sector in any one year.
Accordingly, EPA has prepared under
section 202 of the UMRA a written
statement which is summarized below.
Consistent with the intergovernmental
consultation provisions of section 204 of
the UMRA, EPA has already initiated
consultations with the governmental
entities affected by this rule. In
developing this rule, EPA consulted
with small governments under a plan
developed pursuant to section 203 of
UMRA concerning the regulatory
requirements in the rule that might
significantly or uniquely affect small
governments. EPA has determined that
this proposed action contains regulatory
requirements that might significantly or
uniquely affect small governments
because one of the facilities affected by
the proposed rule is tribally owned.
EPA consulted with tribal officials early
in the process of developing this
regulation to permit them to have
meaningful and timely input into its
development. EPA directly contacted
the facility in question to insure it was
apprised of this rulemaking and
potential implications. This facility
indicated it was aware of the
rulemaking and was participating in
meetings with the industry trade
association concerning this rulemaking.
The facility did not indicate any specific
concern, and we are assuming that they
have the same concerns as those
expressed by the other non-tribally
owned facilities during the development
of this proposed rule.
Consistent with section 205, EPA has
identified and considered a reasonable
number of regulatory alternatives. EPA
carefully examined regulatory
alternatives, and selected the lowest
cost/least burdensome alternative that
EPA deems adequate to address
Congressional concerns and to
effectively reduce emissions of mercury,
THC and PM. EPA has considered the
costs and benefits of the proposed rule,
and has concluded that the costs will
fall mainly on the private sector
(approximately $273 million). EPA
estimates that an additional facility
owned by a tribal government will incur
approximately $2.1 million in costs per
year. Furthermore, we think it is
unlikely that State, local and Tribal
governments would begin operating
large industrial facilities, similar to
those affected by this rulemaking
operated by the private sector.
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E. Executive Order 13132: Federalism
Executive Order 13132 (64 FR 43255,
August 10, 1999), requires EPA to
develop an accountable process to
ensure ‘‘meaningful and timely input by
State and local officials in the
development of regulatory policies that
have federalism implications.’’ ‘‘Policies
that have federalism implications’’ is
defined in the Executive Order to
include regulations that have
‘‘substantial direct effects on the States,
on the relationship between the national
government and the States, or on the
distribution of power and
responsibilities among the various
levels of government.’’
This proposed rule does not have
federalism implications. It will not have
substantial direct effects on the States,
on the relationship between the national
government and the States, or on the
distribution of power and
responsibilities among the various
levels of government, as specified in
Executive Order 13132. None of the
affected facilities are owned or operated
by State governments. Thus, Executive
Order 13132 does not apply to this
proposed rule.
In the spirit of Executive Order 13132,
and consistent with EPA policy to
promote communications between EPA
and State and local governments, EPA
specifically solicits comment on this
proposed action from State and local
officials.
F. Executive Order 13175: Consultation
and Coordination With Indian Tribal
Governments
Subject to the Executive Order 13175
(65 FR 67249, November 9, 2000) EPA
may not issue a regulation that has tribal
implications, that imposes substantial
direct compliance costs, and that is not
required by statute, unless the Federal
government provides the funds
necessary to pay the direct compliance
costs incurred by tribal governments, or
EPA consults with tribal officials early
in the process of developing the
proposed regulation and develops a
tribal summary impact statement.
EPA has concluded that this action
will have tribal implications, because it
will impose substantial direct
compliance costs on tribal governments,
and the Federal government will not
provide the funds necessary to pay
those costs. One of the facilities affected
by this proposed rule is tribally owned.
We estimate this facility will incur
direct compliance costs that are between
1 to 3 percent of sales. Accordingly,
EPA provides the following tribal
summary impact statement as required
by section 5(b).
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EPA consulted with tribal officials
early in the process of developing this
regulation to permit them to have
meaningful and timely input into its
development. EPA directly contacted
the facility in question to insure it was
apprised of this rulemaking and
potential implications. This facility
indicated that it was aware of the
rulemaking and was participating in
meetings with the industry trade
association concerning this rulemaking.
The facility did not indicate any specific
concern, and we are assuming that they
have the same concerns as those
expressed by the other non-tribally
owned facilities during the development
of this proposed rule.
EPA specifically solicits additional
comments on this proposed action from
tribal officials.
G. Executive Order 13045: Protection of
Children From Environmental Health
Risks and Safety Risks
EPA interprets Executive Order 13045
as applying to those regulatory actions
that concern health or safety risks, such
that the analysis required under section
5–501 of the Order has the potential to
influence the regulation. This proposed
action is not subject to Executive Order
13045 because it is based solely on
technology performance.
H. Executive Order 13211: Actions
Concerning Regulations That
Significantly Affect Energy Supply,
Distribution, or Use
This proposed rule is not a
‘‘significant energy action’’ as defined in
Executive Order 13211, ‘‘Actions
Concerning Regulations That
Significantly Affect Energy Supply,
Distribution, or Use’’ (66 FR 28355, May
22, 2001) because it is not likely to have
a significant adverse effect on the
supply, distribution, or use of energy.
Further, we have concluded that this
proposed rule is not likely to have any
adverse energy effects. This proposal
will result in the addition of control
equipment and monitoring systems for
existing and new sources. We estimate
the additional electrical demand to be
784 million kWhr per year and the
natural gas use to be 672 million cubic
feet for existing sources. At the end of
the fifth year following promulgation,
electrical demand from new sources
will be 180 million kWhr per year and
natural gas use will be 171 million cubic
feet.
I. National Technology Transfer and
Advancement Act
Section 12(d) of the National
Technology Transfer and Advancement
Act of 1995 (‘‘NTTAA’’), Public Law
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104–113 (15 U.S.C. 272 note) directs
EPA to use voluntary consensus
standards (VCS) in its regulatory
activities unless to do so would be
inconsistent with applicable law or
otherwise impractical. VCS are
technical standards (e.g., materials
specifications, test methods, sampling
procedures, and business practices) that
are developed or adopted by VCS
bodies. NTTAA directs EPA to provide
Congress, through OMB, explanations
when the Agency decides not to use
available and applicable VCS.
Consistent with the NTTAA, EPA
conducted searches through the
Enhanced NSSN Database managed by
the American National Standards
Institute (ANSI). We also contacted VCS
organizations, and accessed and
searched their databases.
This proposed rulemaking involves
technical standards. EPA proposes to
use ASTM D6348–03, ‘‘Determination of
Gaseous Compounds by Extractive
Direct Interface Fourier Transform
(FTIR) Spectroscopy’’, as an acceptable
alternative to EPA Method 320
providing the following conditions are
met.
(1) The test plan preparation and
implementation in the Annexes to
ASTM D6348–03, Sections A1 through
A8 are mandatory.
(2) In ASTM D6348–03 Annex A5
(Analyte Spiking Technique), the
percent (%) R must be determined for
each target analyte (Equation A5.5). In
order for the test data to be acceptable
for a compound, %R must be 70 ≤%R
≤130. If the %R value does not meet this
criterion for a target compound, the test
data is not acceptable for that
compound and the test must be repeated
for that analyte (i.e., the sampling and/
or analytical procedure should be
adjusted before a retest). The %R value
for each compound must be reported in
the test report, and all field
measurements must be corrected with
the calculated %R value for that
compound by using the following
equation: Reported Result = Measured
Concentration in the Stack x 100) ÷ %R.
While the Agency has identified eight
other VCS as being potentially
applicable to this rule, we have decided
not to use these VCS in this rulemaking.
The use of these VCS would have been
impractical because they do not meet
the objectives of the standards cited in
this rule. See the docket for this rule for
the reasons for these determinations.
Under 40 CFR 60.13(i) of the NSPS
General Provisions, a source may apply
to EPA for permission to use alternative
test methods or alternative monitoring
requirements in place of any required
testing methods, performance
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specifications, or procedures in the final
rule and amendments.
EPA welcomes comments on this
aspect of the proposed rulemaking and,
specifically, invites the public to
identify potentially-applicable
voluntary consensus standards and to
explain why such standards should be
used in this regulation.
Appendix B—[Amended]
2. Appendix B to 40 CFR Part 60 is
amended to read as follows:
a. Revise Performance Specification
12A.
b. Add Performance Specification
12B.
J. Executive Order 12898: Federal
Actions to Address Environmental
Justice in Minority Populations and
Low-Income Populations
*
Executive Order 12898 (59 FR 7629
(Feb. 16, 1994)) establishes Federal
executive policy on environmental
justice. Its main provision directs
Federal agencies, to the greatest extent
practicable and permitted by law, to
make environmental justice part of their
mission by identifying and addressing,
as appropriate, disproportionately high
and adverse human health or
environmental effects of their programs,
policies, and activities on minority
populations and low-income
populations in the United States. EPA
has determined that these proposed
amendments will not have
disproportionately high and adverse
human health or environmental effects
on minority or low-income populations
because they would increase the level of
environmental protection for all affected
populations without having any
disproportionately high and adverse
human health or environmental effects
on any population, including any
minority or low-income population.
These proposed standards would reduce
emissions of mercury, THC, HCl, and
PM from portland cement plants located
at major and area sources, decreasing
the amount of such emissions to which
all affected populations are exposed.
List of Subjects in 40 CFR Parts 60 and
63
Environmental protection, Air
pollution control, Hazardous
substances, Incorporation by reference,
and Reporting and recordkeeping
requirements.
Dated: April 21, 2009.
Lisa P. Jackson,
Administrator.
For the reasons stated in the
preamble, title 40, chapter I, of the Code
of Federal Regulations is proposed to be
amended as follows:
PART 60—[AMENDED]
1. The authority citation for part 60
continues to read as follows:
Authority: 23 U.S.C. 101; 42 U.S.C. 7401–
7671q.
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Appendix B to Part 60—Performance
Specifications
*
*
*
*
Performance Specification 12A—
Specifications and Test Procedures for Total
Vapor Phase Mercury Continuous Emission
Monitoring Systems in Stationary Sources
1.0 Scope and Application
1.1 Analyte. The analyte measured by
these procedures and specifications is total
vapor phase Hg in the flue gas, which
represents the sum of elemental Hg (Hg°,
CAS Number 7439–97–6) and oxidized forms
of gaseous Hg (Hg+2), in mass concentration
units of micrograms per dry standard cubic
meter (μg/dscm).
1.2 Applicability.
1.2.1 This specification is for evaluating
the acceptability of total vapor phase Hg
continuous emission monitoring systems
(CEMS) installed at stationary sources at the
time of or soon after installation and
whenever specified in the regulations. The
Hg CEMS must be capable of measuring the
total mass concentration in μg/dscm
(regardless of speciation) of vapor phase Hg,
and recording that concentration on a wet or
dry basis. Particle bound Hg is not included
in the measurements.
1.2.2 This specification is not designed to
evaluate an installed CEMS’s performance
over an extended period of time nor does it
identify specific calibration techniques and
auxiliary procedures to assess the CEMS’s
performance. The source owner or operator,
however, is responsible to calibrate,
maintain, and operate the CEMS properly.
The Administrator may require, under Clean
Air Act section 114, the operator to conduct
CEMS performance evaluations at other times
besides the initial test to evaluate the CEMS
performance. See § 60.13(c).
2.0 Summary of Performance Specification
Procedures for measuring CEMS relative
accuracy, linearity, and calibration errors are
outlined. CEMS installation and
measurement location specifications, and
data reduction procedures are included.
Conformance of the CEMS with the
Performance Specification is determined.
3.0 Definitions
3.1 Continuous Emission Monitoring
System (CEMS) means the total equipment
required for the determination of a pollutant
concentration. The system consists of the
following major subsystems:
3.2 Sample Interface means that portion
of the CEMS used for one or more of the
following: sample acquisition, sample
transport, sample conditioning, and
protection of the monitor from the effects of
the stack effluent.
3.3 Hg Analyzer means that portion of the
Hg CEMS that measures the total vapor phase
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Hg mass concentration and generates a
proportional output.
3.4 Data Recorder means that portion of
the CEMS that provides a permanent
electronic record of the analyzer output. The
data recorder may provide automatic data
reduction and CEMS control capabilities.
3.5 Span Value means the upper limit of
the intended Hg concentration measurement
range. The span value is a value equal to two
times the emission standard.
3.6 Linearity means the absolute value of
the difference between the concentration
indicated by the Hg analyzer and the known
concentration of a reference gas, expressed as
a percentage of the span value, when the
entire CEMS, including the sampling
interface, is challenged. A linearity test
procedure is performed to document the
linearity of the Hg CEMS at three or more
points over the measurement range.
3.7 Calibration Drift (CD) means the
absolute value of the difference between the
CEMS output response and either the upscale
Hg reference gas or the zero-level Hg
reference gas, expressed as a percentage of
the span value, when the entire CEMS,
including the sampling interface, is
challenged after a stated period of operation
during which no unscheduled maintenance,
repair, or adjustment took place.
3.8 Relative Accuracy (RA) means the
absolute mean difference between the
pollutant concentration(s) determined by the
CEMS and the value determined by the
reference method (RM) plus the 2.5 percent
error confidence coefficient of a series of tests
divided by the mean of the RM tests.
Alternatively, for sources with an average RM
concentration less than 5.0 μg/dscm, the RA
may be expressed as the absolute value of the
difference between the mean CEMS and RM
values.
4.0
Interferences [Reserved]
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5.0 Safety
The procedures required under this
performance specification may involve
hazardous materials, operations, and
equipment. This performance specification
may not address all of the safety problems
associated with these procedures. It is the
responsibility of the user to establish
appropriate safety and health practices and
determine the applicable regulatory
limitations prior to performing these
procedures. The CEMS user’s manual and
materials recommended by the RM should be
consulted for specific precautions to be
taken.
6.0 Equipment and Supplies
6.1 CEMS Equipment Specifications.
6.1.1 Data Recorder Scale. The Hg CEMS
data recorder output range must include zero
and a high level value. The high level value
must be approximately two times the Hg
concentration corresponding to the emission
standard level for the stack gas under the
circumstances existing as the stack gas is
sampled. A lower high level value may be
used, provided that the measured values do
not exceed 95 percent of the high level value.
6.1.2 The CEMS design should also
provide for the determination of CE at a zero
value (zero to 20 percent of the span value)
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and at an upscale value (between 50 and 100
percent of the high-level value).
6.2 Reference Gas Delivery System. The
reference gas delivery system must be
designed so that the flowrate of reference gas
introduced to the CEMS is the same at all
three challenge levels specified in Section
7.1, and at all times exceeds the flow
requirements of the CEMS.
6.3 Other equipment and supplies, as
needed by the applicable reference method
used. See Section 8.6.2.
7.0 Reagents and Standards
7.1 Reference Gases. Reference gas
standards are required for both elemental and
oxidized Hg (Hg and mercuric chloride,
HgCl2). The use of National Institute of
Standards and Technology (NIST)-certified or
NIST-traceable standards and reagents is
required. The following gas concentrations
are required.
7.1.1 Zero-level. 0 to 20 percent of the
span value.
7.1.2 Mid-level. 50 to 60 percent of the
span value.
7.1.3 High-level. 80 to 100 percent of the
span value.
7.2 Reference gas standards may also be
required for the reference methods. See
Section 8.6.2.
8.0 Performance Specification Test
Procedure
8.1 Installation and Measurement
Location Specifications.
8.1.1 CEMS Installation. Install the CEMS
at an accessible location downstream of all
pollution control equipment. Since the Hg
CEMS sample system normally extracts gas
from a single point in the stack, use a
location that has been shown to be free of
stratification for Hg or alternatively, SO2 and
NOX through concentration measurement
traverses for those gases. If the cause of
failure to meet the RA test requirement is
determined to be the measurement location
and a satisfactory correction technique
cannot be established, the Administrator may
require the CEMS to be relocated.
Measurement locations and points or paths
that are most likely to provide data that will
meet the RA requirements are listed below.
8.1.2 Measurement Location. The
measurement location should be (1) at least
two equivalent diameters downstream of the
nearest control device, point of pollutant
generation or other point at which a change
of pollutant concentration may occur, and (2)
at least half an equivalent diameter upstream
from the effluent exhaust. The equivalent
duct diameter is calculated as per 40 CFR
part 60, appendix A, Method 1.
8.1.3 Hg CEMS Sample Extraction Point.
Use a sample extraction point either (1) no
less than 1.0 meter from the stack or duct
wall, or (2) within the centroidal velocity
traverse area of the stack or duct cross
section.
8.2 RM Measurement Location and
Traverse Points. Refer to Performance
Specification 2 (PS 2) of this appendix. The
RM and CEMS locations need not be
immediately adjacent.
8.3 Linearity Test Procedure. The Hg
CEMS must be constructed to permit the
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introduction of known concentrations of Hg
and HgCl2 separately into the sampling
system of the CEMS immediately preceding
the sample extraction filtration system such
that the entire CEMS can be challenged.
Sequentially inject each of at least three
reference gases (zero, mid-level, and high
level) for each Hg species. Record the CEMS
response and subtract the reference value
from the CEMS value, and express the
absolute value of the difference as a
percentage of the span value (see example
data sheet in Figure 12A–1). For each
reference gas, the absolute value of the
difference between the CEMS response and
the reference value shall not exceed 5 percent
of the span value. If this specification is not
met, identify and correct the problem before
proceeding.
8.4 7-Day CD Test Procedure.
8.4.1 CD Test Period. While the affected
facility is operating at more than 50 percent
of normal load, or as specified in an
applicable regulation, determine the
magnitude of the CD once each day (at 24hour intervals, to the extent practicable) for
7 consecutive unit operating days according
to the procedure given in Sections 8.4.2
through 8.4.3. The 7 consecutive unit
operating days need not be 7 consecutive
calendar days. Use either Hg° or HgCl2
standards for this test.
8.4.2 The purpose of the CD measurement
is to verify the ability of the CEMS to
conform to the established CEMS response
used for determining emission
concentrations or emission rates. Therefore,
if periodic automatic or manual adjustments
are made to the CEMS zero and upscale
response settings, conduct the CD test
immediately before these adjustments, or
conduct it in such a way that the CD can be
determined.
8.4.3 Conduct the CD test using the zero
gas specified and either the mid-level or
high-level point specified in Section 7.1.
Introduce the reference gas to the CEMS.
Record the CEMS response and subtract the
reference value from the CEMS value, and
express the absolute value of the difference
as a percentage of the span value (see
example data sheet in Figure 12A–1). For the
reference gas, the absolute value of the
difference between the CEMS response and
the reference value shall not exceed 5 percent
of the span value. If this specification is not
met, identify and correct the problem before
proceeding.
8.5 RA Test Procedure.
8.5.1 RA Test Period. Conduct the RA test
according to the procedure given in Sections
8.5.2 through 8.6.6 while the affected facility
is operating at normal full load, or as
specified in an applicable subpart. The RA
test may be conducted during the CD test
period.
8.5.2 RM. Unless otherwise specified in
an applicable subpart of the regulations, use
Method 29, Method 30A, or Method 30B in
appendix A to this part or American Society
of Testing and Materials (ASTM) Method
D6784–02 (incorporated by reference, see
§ 60.17) as the RM for Hg concentration. The
filterable portion of the sample need not be
included when making comparisons to the
CEMS results. When Method 29, Method
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of day) on the CEMS chart recordings or
other permanent record of output.
8.5.4 Number and Length of RM and
Tests. Conduct a minimum of nine RM test
runs. When Method 29, Method 30B, or
ASTM D6784–02 is used, only test runs for
which the paired RM trains meet the relative
deviation criteria (RD) of this PS shall be
used in the RA calculations. In addition, for
Method 29 and ASTM D6784–02, use a
minimum sample time of 2 hours and for
Method 30A use a minimum sample time of
30 minutes.
Note: More than nine sets of RM tests may
be performed. If this option is chosen, paired
RM test results may be excluded so long as
the total number of paired RM test results
used to determine the CEMS RA is greater
than or equal to nine. However, all data must
be reported including the excluded data.
8.5.5 Correlation of RM and CEMS Data.
Correlate the CEMS and the RM test data as
to the time and duration by first determining
from the CEMS final output (the one used for
RD =
Where: Ca and Cb are concentration values
determined from each of the two
samples, respectively.
8.5.6.2 A minimum performance criteria
for RM Hg data is that RD for any data pair
must be ≤10 percent as long as the mean Hg
concentration is greater than 1.0 μgm/m3. If
the mean Hg concentration is less than or
equal to 1.0 μgm/m3, the RD must be ≤20
percent. Pairs of RM data exceeding these RD
criteria should be eliminated from the data
set used to develop a Hg CEMS correlation
or to assess CEMS RA.
8.5.7 Calculate the mean difference
between the RM and CEMS values in the
units of micrograms per cubic meter (μgm/
m3), the standard deviation, the confidence
coefficient, and the RA according to the
procedures in Section 12.0.
Ca - Cb
Ca +Cb
9.0
Quality Control [Reserved]
10.0 Calibration and Standardization
[Reserved]
12.0
Calculations and Data Analysis
Summarize the results on a data sheet
similar to Figure 2–2 for PS 2.
12.1 Consistent Basis. All data from the
RM and CEMS must be compared in units of
μgm/m3, on a consistent and identified
moisture basis. The values must be
standardized to 20 °C, 760 mm Hg.
12.1.1 Moisture Correction (as
applicable). If the RM and CEMS measure Hg
on a different moisture basis, use Equation
12A–2 to make the appropriate corrections to
the Hg concentrations.
11.0 Analytical Procedure
Sample collection and analysis are
concurrent (see Section 8.0). Refer to the RM
employed for specific analytical procedures.
Concentration ( wet )
(1 − Bws )
(Equation 12A-2)
2
12.2 Arithmetic Mean. Calculate the
arithmetic mean of the difference, d, of a data
set as follows:
1 n
∑ di
n i =1
Where: n = Number of data points.
12.3 Standard Deviation. Calculate the
standard deviation, Sd, as follows:
(Equation 12A-3)
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d=
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(Equation 12A-1)
8.6 Reporting. At a minimum (check with
the appropriate EPA Regional Office, State or
local Agency for additional requirements, if
any), summarize in tabular form the results
of the RD tests and the RA tests or alternative
RA procedure, as appropriate. Include all
data sheets, calculations, charts (records of
CEMS responses), reference gas
concentration certifications, and any other
information necessary to confirm that the
performance of the CEMS meets the
performance criteria.
Concentration ( dry ) =
Where: Bws is the moisture content of the flue
gas from Method 4, expressed as a
decimal fraction (e.g., for 8.0 percent
H2O, Bws = 0.08).
x 100
reporting) the integrated average pollutant
concentration for each RM test period.
Consider system response time, if important,
and confirm that the results are on a
consistent moisture basis with the RM test.
Then, compare each integrated CEMS value
against the corresponding RM value. When
Method 29, Method 30A, Method 30B, or
ASTM D6784–02 is used, compare each
CEMS value against the corresponding
average of the paired RM values.
8.5.6 Paired RM Outliers.
8.5.6.1 When Method 29, Method 30B, or
ASTM D6784–02 is used, outliers are
identified through the determination of
relative deviation (RD) of the paired RM tests.
Data that do not meet the criteria should be
flagged as a data quality problem. The
primary reason for performing paired RM
sampling is to ensure the quality of the RM
data. The percent RD of paired data is the
parameter used to quantify data quality.
Determine RD for two paired data points as
follows:
EP06MY09.056
30B, or ASTM D6784–02 is used, conduct the
RM test runs with paired or duplicate
sampling systems. When Method 30A is
used, paired sampling systems are not
required. If the RM and CEMS measure on a
different moisture basis, data derived with
Method 4 in appendix A to this part shall
also be obtained during the RA test.
8.5.3 Sampling Strategy for RM Tests.
Conduct the RM tests in such a way that they
will yield results representative of the
emissions from the source and can be
compared to the CEMS data. It is preferable
to conduct moisture measurements (if
needed) and Hg measurements
simultaneously, although moisture
measurements that are taken within an hour
of the Hg measurements may be used to
adjust the Hg concentrations to a consistent
moisture basis. In order to correlate the
CEMS and RM data properly, note the
beginning and end of each RM test period for
each paired RM run (including the exact time
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2
⎡
⎡ n ⎤
di ⎥
⎢ n
⎢∑
⎢ d 2 − ⎣ i =1 ⎦
∑ i
⎢
n
Sd = ⎢ i =1
n −1
⎢
⎢
⎢
⎢
⎣
1
⎤2
⎥
⎥
⎥
⎥
⎥
⎥
⎥
⎥
⎦
(Equation 12A-4)
Where:
n
∑d
i
= Algebraic sum of the individual differences di .
i =1
12.3 Confidence Coefficient (CC).
Calculate the 2.5 percent error confidence
coefficient (one-tailed), CC, as follows:
CC = t0.975
Sd
(Equation 12A-5)
n
⎢ d + CC ⎥
⎦ x 100
RA = ⎣
RM
12.4 RA. Calculate the RA of a set of data
as follows:
(Equation 12A-6)
Where:
¯
|d | = Absolute value of the mean differences
(from Equation 12A–3).
|CC | = Absolute value of the confidence
coefficient (from Equation 12A–5).
¯ ¯
RM = Average RM value.
difference between the mean RM and CEMS
values does not exceed 1.0 μg/dscm.
Gas Generated from Coal-Fired Stationary
Sources (Ontario Hydro Method).’’
14.0
Pollution Prevention [Reserved]
18.0
15.0
Waste Management [Reserved]
16.0
Alternative Procedures [Reserved]
13.0
17.0 Bibliography
17.1 40 CFR part 60, appendix B,
‘‘Performance Specification 2—Specifications
and Test Procedures for SO2 and NOX
Continuous Emission Monitoring Systems in
Stationary Sources.’’
17.2 40 CFR part 60, appendix A,
‘‘Method 29—Determination of Metals
Emissions from Stationary Sources.’’
17.3 40 CFR part 60, appendix A,
‘‘Method 30A—Determination of Total Vapor
Phase Mercury Emissions From Stationary
Sources (Instrumental Analyzer Procedure).
17.4 40 CFR part 60, appendix A,
‘‘Method 30B—Determination of Total Vapor
Phase Mercury Emissions From Coal-Fired
Combustion Sources Using Carbon Sorbent
Traps.’’
17.5 ASTM Method D6784–02, ‘‘Standard
Test Method for Elemental, Oxidized,
Particle-Bound and Total Mercury in Flue
TABLE 12A–1—T–VALUES
na
t0.975
12.706
4.303
3.182
2.776
2.571
2.447
2.365
2.306
2.262
2.228
2.201
2.179
2.160
2.145
2.131
a The values in this table are already corrected for n–1 degrees of freedom. Use n
equal to the number of individual values.
FIGURE 12A–1—LINEARITY AND CE DETERMINATION
Time
Reference
Gas value
μgm/m3
CEMS measured value
μgm/m3
Mid level
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CE (% of
span value)
EP06MY09.082
Zero level
Absolute difference
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Date
EP06MY09.059
2 ....................................................
3 ....................................................
4 ....................................................
5 ....................................................
6 ....................................................
7 ....................................................
8 ....................................................
9 ....................................................
10 ..................................................
11 ..................................................
12 ..................................................
13 ..................................................
14 ..................................................
15 ..................................................
16 ..................................................
EP06MY09.058
Method Performance
13.1 Linearity. Linearity is assessed at
zero-level, mid-level and high-level values as
given below using standards for both Hg 0
and HgCl2. The mean difference between the
indicated CEMS concentration and the
reference concentration value for each
standard shall be no greater than 5 percent
of the span value.
13.2 CD. The CD shall not exceed 5
percent of the span value on any of the 7
days of the CD test.
13.3 RA. The RA of the CEMS must be no
greater than 10 percent of the mean value of
the RM test data in terms of units of μg/dscm.
Alternatively, (1) if the mean RM is less than
10.0 μg/dscm, then the RA of the CEMS must
be no greater than 20 percent, or (2) if the
mean RM is less than 5.0 μgm/m3, the results
are acceptable if the absolute value of the
Tables and Figures
Federal Register / Vol. 74, No. 86 / Wednesday, May 6, 2009 / Proposed Rules
21175
FIGURE 12A–1—LINEARITY AND CE DETERMINATION—Continued
Date
Time
Reference
Gas value
μgm/m3
CEMS measured value
μgm/m3
Absolute difference
CE (% of
span value)
High level
Performance Specification 12B—
Specifications and Test Procedures for
Monitoring Total Vapor Phase Mercury
Emissions From Stationary Sources Using a
Sorbent Trap Monitoring System
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1.0 Scope and Application
The purpose of Performance Specification
12B (PS 12B) is to evaluate the acceptability
of sorbent trap monitoring systems used to
monitor total vapor-phase mercury (Hg)
emissions in stationary source flue gas
streams. These monitoring systems involve
continuous repetitive in-stack sampling using
paired sorbent media traps with periodic
analysis of the time-integrated samples.
Persons using PS 12B should have a thorough
working knowledge of Methods 1, 2, 3, 4, 5
and 30B in appendices A–1 through A–3 and
A–8 to this part.
1.1 Analyte.
The analyte measured by these procedures
and specifications is total vapor phase Hg in
the flue gas, which represents the sum of
elemental Hg (Hg0, CAS Number 7439–97–6)
and gaseous forms of oxidized Hg (Hg+2) in
mass concentration units of micrograms per
dry standard cubic meter (μg/dscm).
1.2 Applicability.
1.2.1 These procedures are only intended
for use under relatively low particulate
conditions (e.g., monitoring after all
pollution control devices). This specification
is for evaluating the acceptability of total
vapor phase Hg sorbent trap monitoring
systems installed at stationary sources at the
time of, or soon after, installation and
whenever specified in the regulations. The
Hg monitoring system must be capable of
measuring the total mass concentration in μg/
dscm (regardless of speciation) of vapor
phase Hg.
1.2.2 This specification is not designed to
evaluate an installed sorbent trap monitoring
system’s performance over an extended
period of time nor does it identify specific
techniques and auxiliary procedures to assess
the system’s performance. The source owner
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or operator, however, is responsible to
calibrate, maintain, and operate the
monitoring system properly. The
Administrator may require, under Clean Air
Act section 114, the operator to conduct
performance evaluations at other times
besides the initial test to evaluate the CEMS
performance. See § 60.13(c).
set of traps divided by the sum of those
analyses, expressed as a percentage. It is used
to assess the precision of the STMS.
3.4 Spike Recovery means the amount of
Hg mass measured from the spiked trap
section as a percentage of the amount spiked.
It is used to assess sample matrix
interference.
2.0 Principle
Known volumes of flue gas are
continuously extracted from a stack or duct
through paired, in-stack, pre-spiked sorbent
media traps at appropriate nominal flow
rates. The sorbent traps in the sampling
system are periodically exchanged with new
ones, prepared for analysis as needed, and
analyzed by any technique that can meet the
performance criteria. For quality-assurance
purposes, a section of each sorbent trap is
spiked with Hg0 prior to sampling. Following
sampling, this section is analyzed separately
and a specified percentage of the spike must
be recovered. Paired train sampling is
required to determine method precision.
4.0
Interferences [Reserved]
5.0
Safety
3.0 Definitions
3.1 Sorbent Trap Monitoring System
(STMS) means the total equipment required
for the collection of paired trap gaseous Hg
samples using paired three-partition sorbent
traps. Refer to Method 30B in this subpart for
a complete description of the needed
equipment.
3.2 Relative Accuracy (RA) means the
absolute mean difference between the
pollutant concentration(s) determined by the
CMS and the value determined by the
reference method (RM) plus the 2.5 percent
error confidence coefficient of a series of tests
divided by the mean of the RM tests.
Alternatively, for low concentration sources,
the RA may be expressed as the absolute
value of the difference between the mean
STMS and RM values. It is used to assess the
bias of the STMS.
3.3 Relative Deviation (RD) means the
absolute difference of the analyses of a paired
6.1 STMS Equipment Specifications.
6.1.1 Sampling System. The equipment
described in Method 30B in appendix A–8 to
this subpart shall be used to continuously
sample for Hg emissions, with the
substitution of three-section traps in place of
two-section traps, as described below. A
typical sorbent trap sampling system is
shown in Figure 12B–1.
6.1.2 Three-Section Sorbent Traps. The
sorbent media used to collect Hg must be
configured in traps with three distinct and
identical segments or sections, connected in
series, to be separately analyzed. Section 1 is
designated for primary capture of gaseous Hg.
Section 2 is designated as a backup section
for determination of vapor-phase Hg
breakthrough. Section 3 is designated for QA/
QC purposes where this section shall be
spiked with a known amount of gaseous Hg0
prior to sampling and later analyzed to
determine recovery efficiency.
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The procedures required under this
performance specification may involve
hazardous materials, operations, and
equipment. This performance specification
may not address all of the safety problems
associated with these procedures. It is the
responsibility of the user to establish
appropriate safety and health practices and
determine the applicable regulatory
limitations prior to performing these
procedures.
6.0
Equipment and Supplies
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6.1.3 Gaseous Hg0 Sorbent Trap Spiking
System. A known mass of gaseous Hg0 must
be spiked onto section 3 of each sorbent trap
prior to sampling. Any approach capable of
quantitatively delivering known masses of
Hg0 onto sorbent traps is acceptable. Several
technologies or devices are available to meet
this objective. Their practicality is a function
of Hg mass spike levels. For low levels, NISTcertified or NIST-traceable gas generators or
tanks may be suitable, but will likely require
long preparation times. A more practical,
alternative system, capable of delivering
almost any mass required, makes use of
NIST-certified or NIST-traceable Hg salt
solutions (e.g., Hg(NO3)2). With this system,
an aliquot of known volume and
concentration is added to a reaction vessel
containing a reducing agent (e.g., stannous
chloride); the Hg salt solution is reduced to
Hg0 and purged onto section 3 of the sorbent
trap using an impinger sparging system.
6.1.4 Sample Analysis Equipment. Any
analytical system capable of quantitatively
recovering and quantifying total gaseous Hg
from sorbent media is acceptable provided
that the analysis can meet the performance
criteria in Table 12B–1 in section 9 of this
performance specification. Candidate
recovery techniques include leaching,
digestion, and thermal desorption. Candidate
analytical techniques include ultraviolet
atomic fluorescence (UV AF); ultraviolet
atomic absorption (UV AA), with and
without gold trapping; and in-situ X-ray
fluorescence (XRF) analysis.
7.0 Reagents and Standards
Only NIST-certified or NIST-traceable
calibration gas standards and reagents shall
be used for the tests and procedures required
under this performance specification. The
sorbent media may be any collection material
(e.g., carbon, chemically-treated filter, etc.)
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capable of quantitatively capturing and
recovering for subsequent analysis, all
gaseous forms of Hg in the emissions from
the intended application. Selection of the
sorbent media shall be based on the
material’s ability to achieve the performance
criteria contained in this method as well as
the sorbent’s vapor phase Hg capture
efficiency for the emissions matrix and the
expected sampling duration at the test site.
8.0 Performance Specification Test
Procedure
8.1 Installation and Measurement
Location Specifications.
8.1.1 Selection of Sampling Site.
Sampling site information should be
obtained in accordance with Method 1 in
appendix A–1 to this part. Identify a
monitoring location representative of source
Hg emissions. Locations shown to be free of
stratification through measurement traverses
for Hg or other gases such as SO2 and NOx
may be one such approach. An estimation of
the expected stack Hg concentration is
required to establish a target sample flow
rate, total gas sample volume, and the mass
of Hg0 to be spiked onto section 3 of each
sorbent trap.
8.1.2 Pre-sampling Spiking of Sorbent
Traps. Based on the estimated Hg
concentration in the stack, the target sample
rate and the target sampling duration,
calculate the expected mass loading for
section 1 of each sorbent trap (for an example
calculation, see Section 12.1 of this
performance specification). The pre-sampling
spike to be added to section 3 of each sorbent
trap shall be within ± 50 percent of the
expected section 1 mass loading. Spike
section 3 of each sorbent trap at this level,
as described in Section 6.1.3 of this
performance specification. For each sorbent
trap, keep a record of the mass of Hg0 added
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to section 3. This record shall include, at a
minimum, the identification number of the
trap, the date and time of the spike, the name
of the analyst performing the procedure, the
method of spiking, the mass of Hg0 added to
section 3 of the trap (μg), and the supporting
calculations.
8.1.3 Pre-test Leak Check. Perform a leak
check with the sorbent traps in place in the
sampling system. Draw a vacuum in each
sample train. Adjust the vacuum in each
sample train to ∼15″ Hg. Use the gas flow
meter to determine leak rate. The leakage rate
must not exceed 4 percent of the target
sampling rate. Once the leak check passes
this criterion, carefully release the vacuum in
the sample train, then seal the sorbent trap
inlet until the probe is ready for insertion
into the stack or duct.
8.1.4 Determination of Flue Gas
Characteristics. Determine or measure the
flue gas measurement environment
characteristics (gas temperature, static
pressure, gas velocity, stack moisture, etc.) in
order to determine ancillary requirements
such as probe heating requirements (if any),
sampling rate, proportional sampling
conditions, moisture management, etc.
8.2 Sample Collection.
8.2.1 Prepare to Sample. Remove the plug
from the end of each sorbent trap and store
each plug in a clean sorbent trap storage
container. Remove the stack or duct port cap
and insert the probe(s). Secure the probe(s)
and ensure that no leakage occurs between
the duct and environment. Record initial data
including the sorbent trap ID, start time,
starting gas flow meter readings, initial
temperatures, set points, and any other
appropriate information.
8.2.2 Flow Rate Control. Set the initial
sample flow rate at the target value from
section 8.1.1 of this performance
specification. Then, for every operating hour
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during the sampling period, record the date
and time, the sample flow rate, the gas flow
meter reading, the stack temperature (if
needed), the flow meter temperatures (if
needed), temperatures of heated equipment
such as the vacuum lines and the probes (if
heated), and the sampling system vacuum
readings. Also, record the stack gas flow rate,
as measured by the certified flow monitor,
and the ratio of the stack gas flow rate to the
sample flow rate. Adjust the sampling flow
rate to maintain proportional sampling, i.e.,
keep the ratio of the stack gas flow rate to
sample flow rate within ±25 percent of the
reference ratio from the first hour of the data
collection period (see section 12.2 of this
performance specification). The sample flow
rate through a sorbent trap monitoring system
during any hour (or portion of an hour) that
the unit is not operating shall be zero.
8.2.3 Stack Gas Moisture Determination.
If data from the sorbent trap monitoring
system will be used to calculate Hg mass
emissions, determine the stack gas moisture
content using a certified continuous moisture
monitoring system.
8.2.4 Essential Operating Data. Obtain
and record any essential operating data for
the facility during the test period, e.g., the
barometric pressure for correcting the sample
volume measured by a dry gas meter to
standard conditions. At the end of the data
collection period, record the final gas flow
meter reading and the final values of all other
essential parameters.
8.2.5 Post-test Leak Check. When
sampling is completed, turn off the sample
pump, remove the probe/sorbent trap from
the port and carefully re-plug the end of each
sorbent trap. Perform a leak check with the
sorbent traps in place, at the maximum
vacuum reached during the sampling period.
Use the same general approach described in
section 8.1.3 of this performance
specification. Record the leakage rate and
vacuum. The leakage rate must not exceed 4
percent of the average sampling rate for the
data collection period. Following the leak
check, carefully release the vacuum in the
sample train.
8.2.6 Sample Recovery. Recover each
sampled sorbent trap by removing it from the
probe and seal both ends. Wipe any
deposited material from the outside of the
sorbent trap. Place the sorbent trap into an
appropriate sample storage container and
store/preserve it in an appropriate manner.
8.2.7 Sample Preservation, Storage, and
Transport. While the performance criteria of
this approach provide for verification of
appropriate sample handling, it is still
important that the user consider, determine,
and plan for suitable sample preservation,
storage, transport, and holding times for
these measurements. Therefore, procedures
such as those in ASTM D6911B03 ‘‘Standard
Guide for Packaging and Shipping
Environmental Samples for Laboratory
Analysis’’ should be followed for all samples.
8.2.8 Sample Custody. Proper procedures
and documentation for sample chain of
custody are critical to ensuring data integrity.
Chain of custody procedures such as in
ASTM D4840B99 (reapproved 2004)
‘‘Standard Guide for Sample Chain-ofCustody Procedures’’ should be followed for
all samples (including field samples and
blanks).
8.3 Sorbent Trap Monitoring System RATA
Procedures
For the initial certification of a sorbent trap
monitoring system, a RATA is required. For
ongoing QA purposes, the RATA must be
repeated annually. To the extent practicable,
the annual RATAs should be performed in
the same quarter of the calendar year.
8.3.1 Reference Methods. Acceptable Hg
reference methods for the RATA of a sorbent
trap system include ASTM D6784–02 (the
Ontario Hydro Method), Method 29 in
appendix A–8 to this part, Method 30A in
appendix A–8 to this part, and Method 30B
in appendix A–8 to this part. When the
Ontario Hydro Method or Method 29 is used,
paired sampling trains are required. To
validate an Ontario Hydro or Method 29 test
run, the relative deviation (RD), calculated
according to Section 11.6 of this performance
specification, must not exceed 10 percent,
when the average concentration is greater
than 1.0 μg/m3. If the average concentration
is ≤# 1.0 μg/m3, the RD must not exceed 20
percent. The RD results are also acceptable if
21177
the absolute difference between the Hg
concentrations measured by the paired trains
does not exceed 0.03 μg/m3. If the RD
criterion is met, the run is valid. For each
valid run, average the Hg concentrations
measured by the two trains (vapor phase Hg,
only).
8.3.2 Special Considerations. A minimum
of 9 valid runs are required for each RATA.
If more than 9 runs are performed, a
maximum of three runs may be discarded.
The time per run must be long enough to
collect a sufficient mass of Hg to analyze. The
type of sorbent material used by the traps
must be the same as for daily operation of the
monitoring system; however, the size of the
traps used for the RATA may be smaller than
the traps used for daily operation of the
system. Spike the third section of each
sorbent trap with elemental Hg, as described
in section 8.1.2 of this performance
specification. Install a new pair of sorbent
traps prior to each test run. For each run, the
sorbent trap data shall be validated according
to the quality assurance criteria in Table
12B–1 in section 9.0. Calculate the relative
accuracy (RA) of the STMS, on a μg/dscm
basis, according to sections 12.2 through 12.5
of Performance Specification 2 in appendix
B to this part. The RA of the STMS must be
no greater than 10 percent of the mean value
of the RM test data in terms of units of μg/
dscm. Alternatively, (1) if the mean RM is
less than 10.0 μg/dscm, then the RA of the
STMS must be no greater than 20 percent, or
(2) if the RM is less than 2.0 μg/dscm, then
the RA results are acceptable if the absolute
difference between the means of the RM and
STMS values does not exceed 0.5 μg/dscm.
9.0 Quality Assurance and Quality Control
(QA/QC)
Table 12B–1 summarizes the QA/QC
performance criteria that are used to validate
the Hg emissions data from sorbent trap
monitoring systems. Failure to achieve these
performance criteria will result in
invalidation of Hg emissions data, except
where otherwise noted.
TABLE 12B–1—QA/QC CRITERIA FOR SORBENT TRAP MONITORING SYSTEMS
Acceptance criteria
Frequency
Consequences if not met
Pre-test leak check ........................
≤4% of target sampling rate .........
Prior to sampling ..........................
Post-test leak check.
≤4% of average sampling rate .....
After sampling ...............................
Ratio of stack gas flow rate to
sample flow rate.
rwilkins on PROD1PC63 with PROPOSALS3
QA/QC test or specification
No more than 5% of the hourly
ratios or 5 hourly ratios (whichever is less restrictive) may deviate from the reference ratio by
more than ± 25%.
≤5% of Section 1 Hg mass ..........
Every hour throughout data collection period.
Sampling shall not commence
until the leak check is passed.
Invalidate the data from the
paired traps or, if certain conditions are met, report adjusted
data from a single trap. (see
Section 12.7.1.3)
Invalidate the data from the
paired traps or, if certain conditions are met, report adjusted
data from a single trap. (see
Section 12.7.1.3)
Invalidate the data from the
paired traps or, if certain conditions are met, report adjusted
data from a single trap. (see
Section 12.7.1.3)
Sorbent trap
through.
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2
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TABLE 12B–1—QA/QC CRITERIA FOR SORBENT TRAP MONITORING SYSTEMS—Continued
QA/QC test or specification
Acceptance criteria
Frequency
Consequences if not met
Paired sorbent trap agreement ......
≤10% Relative Deviation (RD) if
the average concentration is >
1.0 μg/m3.
≤20% RD if the average concentration is ≤1.0 μg/m3.
Results also acceptable if absolute difference between concentrations from paired traps is
≤0.03 μg/m3.
Average recovery between 85%
and 115% for each of the 3
spike concentration levels.
Each analyzer reading within
±10% of true value and r2≥0.99.
Within ±10% of true value ............
Every sample ................................
Either invalidate the data from the
paired traps or report the results from the trap with the
higher Hg concentration.
Prior to analyzing field samples
and prior to use of new sorbent
media.
On the day of analysis, before
analyzing any samples.
Following daily calibration, prior to
analyzing field samples.
Field samples shall not be analyzed until the percent recovery
criteria has been met.
Recalibrate until successful.
Spike recovery from section 3 of
sorbent trap.
75–125% of spike amount ............
Every sample ................................
RATA .............................................
RA ≤10.0% of RM mean value; or
(1) RA ≤20.0% if RM mean
value ≤10.0 μg/dscm; or (2) if
RM mean value ≤2.0 μg/dscm,
then absolute difference between RM mean value and
STMS ≤0.5 μg/dscm.
Calibration factor (Y) within ±5%
of average value from the most
recent 3-point calibration.
For initial certification and annually thereafter.
Spike Recovery Study.
Multipoint analyzer calibration .......
Analysis of independent calibration
standard.
Gas flow meter calibration .............
Temperature sensor calibration .....
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Barometer calibration. ....................
Absolute temperature measured
by sensor within ±1.5% of a reference sensor.
Absolute pressure measured by
instrument within ±10 mm Hg of
reading with a NIST-traceable
barometer..
10.0 Calibration and Standardization
10.1 Gaseous and Liquid Standards. Only
NIST certified or NIST-traceable calibration
standards (i.e., calibration gases, solutions,
etc.) shall be used for the spiking and
analytical procedures in this performance
specification.
10.2 Gas Flow Meter Calibration. The
manufacturer or supplier of the gas flow
meter should perform all necessary set-up,
testing, programming, etc., and should
provide the end user with any necessary
instructions, to ensure that the meter will
give an accurate readout of dry gas volume
in standard cubic meters for the particular
field application.
10.2.1 Initial Calibration. Prior to its
initial use, a calibration of the flow meter
shall be performed. The initial calibration
may be done by the manufacturer, by the
equipment supplier, or by the end user. If the
flow meter is volumetric in nature (e.g., a dry
gas meter), the manufacturer, equipment
supplier, or end user may perform a direct
volumetric calibration using any gas. For a
mass flow meter, the manufacturer,
equipment supplier, or end user may
calibrate the meter using a bottled gas
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At three settings prior to initial use
and at least quarterly at one
setting thereafter. For mass
flow meters, initial calibration
with stack gas is required.
Prior to initial use and at least
quarterly thereafter.
Recalibrate the meter at three
orfice settings to determine a
new value of Y.
Prior to initial use and at least
quarterly thereafter.
Recalibrate. Instrument may not
be used until specification is
met.
mixture containing 12 ±0.5% CO2, 7 ±0.5%
O2, and balance N2, or these same gases in
proportions more representative of the
expected stack gas composition. Mass flow
meters may also be initially calibrated onsite, using actual stack gas.
10.2.1.1 Initial Calibration Procedures.
Determine an average calibration factor (Y)
for the gas flow meter, by calibrating it at
three sample flow rate settings covering the
range of sample flow rates at which the
sorbent trap monitoring system typically
operates. You may either follow the
procedures in section 10.3.1 of Method 5 in
appendix A–3 to this part or the procedures
in section 16 of Method 5 in appendix A–3
to this part. If a dry gas meter is being
calibrated, use at least five revolutions of the
meter at each flow rate.
10.2.1.2 Alternative Initial Calibration
Procedures. Alternatively, you may perform
the initial calibration of the gas flow meter
using a reference gas flow meter (RGFM). The
RGFM may be either: (1) A wet test meter
calibrated according to section 10.3.1 of
Method 5 in appendix A–3 to this part; (2)
A gas flow metering device calibrated at
multiple flow rates using the procedures in
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Recalibrate and repeat independent standard analysis until
successful.
Invalidate the data from the
paired traps or, if certain conditions are met, report adjusted
data from a single trap. (see
Section 12.7.1.3)
Data from the system are invalidated until a RATA is passed.
Sfmt 4702
Recalibrate. Sensor may not be
used until specification is met.
section 16 of Method 5 in appendix A–3 to
this part; or (3) A NIST–traceable calibration
device capable of measuring volumetric flow
to an accuracy of 1 percent. To calibrate the
gas flow meter using the RGFM, proceed as
follows: While the sorbent trap monitoring
system is sampling the actual stack gas or a
compressed gas mixture that simulates the
stack gas composition (as applicable),
connect the RGFM to the discharge of the
system. Care should be taken to minimize the
dead volume between the sample flow meter
being tested and the RGFM. Concurrently
measure dry gas volume with the RGFM and
the flow meter being calibrated for a
minimum of 10 minutes at each of three flow
rates covering the typical range of operation
of the sorbent trap monitoring system. For
each 10-minute (or longer) data collection
period, record the total sample volume, in
units of dry standard cubic meters (dscm),
measured by the RGFM and the gas flow
meter being tested.
10.2.1.3 Initial Calibration Factor.
Calculate an individual calibration factor Yi
at each tested flow rate from section 10.2.1.1
or 10.2.1.2 of this performance specification
(as applicable), by taking the ratio of the
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11.0 Analytical Procedures
The analysis of the Hg samples may be
conducted using any instrument or
technology capable of quantifying total Hg
from the sorbent media and meeting the
performance criteria in section 9 of this
performance specification.
11.1 Analyzer System Calibration.
Perform a multipoint calibration of the
analyzer at three or more upscale points over
the desired quantitative range (multiple
calibration ranges shall be calibrated, if
necessary). The field samples analyzed must
fall within a calibrated, quantitative range
and meet the necessary performance criteria.
For samples that are suitable for aliquotting,
a series of dilutions may be needed to ensure
that the samples fall within a calibrated
range. However, for sorbent media samples
that are consumed during analysis (e.g.,
thermal desorption techniques), extra care
must be taken to ensure that the analytical
system is appropriately calibrated prior to
sample analysis. The calibration curve
range(s) should be determined based on the
anticipated level of Hg mass on the sorbent
media. Knowledge of estimated stack Hg
concentrations and total sample volume may
be required prior to analysis. The calibration
curve for use with the various analytical
techniques (e.g., UV AA, UV AF, and XRF)
can be generated by directly introducing
standard solutions into the analyzer or by
spiking the standards onto the sorbent media
and then introducing into the analyzer after
preparing the sorbent/standard according to
the particular analytical technique. For each
calibration curve, the value of the square of
the linear correlation coefficient, i.e., r 2,
must be ≥ 0.99, and the analyzer response
must be within ±10 percent of reference
value at each upscale calibration point.
Calibrations must be performed on the day of
the analysis, before analyzing any of the
samples. Following calibration, an
independently prepared standard (not from
same calibration stock solution) shall be
analyzed. The measured value of the
independently prepared standard must be
within ±10 percent of the expected value.
11.2 Sample Preparation. Carefully
separate the three sections of each sorbent
trap. Combine for analysis all materials
associated with each section, i.e., any
supporting substrate that the sample gas
passes through prior to entering a media
section (e.g., glass wool, polyurethane foam,
etc.) must be analyzed with that segment.
11.3 Spike Recovery Study. Before
analyzing any field samples, the laboratory
must demonstrate the ability to recover and
quantify Hg from the sorbent media by
performing the following spike recovery
study for sorbent media traps spiked with
elemental mercury. Using the procedures
described in sections 6.2 and 12.1 of this
performance specification, spike the third
section of nine sorbent traps with gaseous
Hg0, i.e., three traps at each of three different
mass loadings, representing the range of
masses anticipated in the field samples. This
will yield a 3 x 3 sample matrix. Prepare and
analyze the third section of each spiked trap,
using the techniques that will be used to
prepare and analyze the field samples. The
average recovery for each spike concentration
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must be between 85 and 115 percent. If
multiple types of sorbent media are to be
analyzed, a separate spike recovery study is
required for each sorbent material. If multiple
ranges are calibrated, a separate spike
recovery study is required for each range.
11.4 Field Sample Analyses. Analyze the
sorbent trap samples following the same
procedures that were used for conducting the
spike recovery study. The three sections of
each sorbent trap must be analyzed
separately (i.e., section 1, then section 2, then
section 3). Quantify the total mass of Hg for
each section based on analytical system
response and the calibration curve from
section 10.1 of this performance
specification. Determine the spike recovery
from sorbent trap section 3. The spike
recovery must be no less than 75 percent and
no greater than 125 percent. To report the
final Hg mass for each trap, add together the
Hg masses collected in trap sections 1 and 2.
12.0 Calculations, Data Reduction, and
Data Analysis
12.1 Calculation of Pre-Sampling Spiking
Level. Determine sorbent trap section 3
spiking level using estimates of the stack Hg
concentration, the target sample flow rate,
and the expected sample duration. First,
calculate the expected Hg mass that will be
collected in section 1 of the trap. The presampling spike must be within ±50 percent
of this mass.
Example calculation: For an estimated
stack Hg concentration of 5 μg/m3, a target
sample rate of 0.30 L/min, and a sample
duration of 5 days:
(0.30 L/min) (1440 min/day) (5 days) (10¥3
m3/liter) (5 μg/m3) = 10.8 μg
A pre-sampling spike of 10.8 μg ± 50
percent is, therefore, appropriate.
12.2 Calculations for Flow-Proportional
Sampling. For the first hour of the data
collection period, determine the reference
ratio of the stack gas volumetric flow rate to
the sample flow rate, as follows:
Rref =
KQref
Fref
(Equation 12B-1)
Where:
Rref = Reference ratio of hourly stack gas flow
rate to hourly sample flow rate
Qref = Average stack gas volumetric flow rate
for first hour of collection period (scfh)
Fref = Average sample flow rate for first hour
of the collection period, in appropriate
units (e.g., liters/min, cc/min, dscm/min)
K = Power of ten multiplier, to keep the value
of Rref between 1 and 100. The
appropriate K value will depend on the
selected units of measure for the sample
flow rate.
Then, for each subsequent hour of the data
collection period, calculate ratio of the stack
gas flow rate to the sample flow rate using
Equation 12B–2:
Rh =
KQh
Fh
(Equation 12B-2)
Where:
Rh = Ratio of hourly stack gas flow rate to
hourly sample flow rate
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EP06MY09.061
reference sample volume to the sample
volume recorded by the gas flow meter.
Average the three Yi values, to determine Y,
the calibration factor for the flow meter. Each
of the three individual values of Yi must be
within ±0.02 of Y. Except as otherwise
provided in sections 10.2.1.4 and 10.2.1.5 of
this performance specification, use the
average Y value from the three level
calibration to adjust all subsequent gas
volume measurements made with the gas
flow meter.
10.2.1.4 Initial On-Site Calibration Check.
For a mass flow meter that was initially
calibrated using a compressed gas mixture,
an on-site calibration check shall be
performed before using the flow meter to
provide data for this part. While sampling
stack gas, check the calibration of the flow
meter at one intermediate flow rate typical of
normal operation of the monitoring system.
Follow the basic procedures in section
10.2.1.1 or 10.2.1.2 of this performance
specification. If the onsite calibration check
shows that the value of Yi, the calibration
factor at the tested flow rate, differs by more
than 5 percent from the value of Y obtained
in the initial calibration of the meter, repeat
the full 3-level calibration of the meter using
stack gas to determine a new value of Y, and
apply the new Y value to all subsequent gas
volume measurements made with the gas
flow meter.
10.2.1.5 Ongoing Quality Assurance.
Recalibrate the gas flow meter quarterly at
one intermediate flow rate setting
representative of normal operation of the
monitoring system. Follow the basic
procedures in section 10.2.1.1 or 10.2.1.2 of
this performance specification. If a quarterly
recalibration shows that the value of Yi, the
calibration factor at the tested flow rate,
differs from the current value of Y by more
than 5 percent, repeat the full 3-level
calibration of the meter to determine a new
value of Y, and apply the new Y value to all
subsequent gas volume measurements made
with the gas flow meter.
10.3 Thermocouples and Other
Temperature Sensors. Use the procedures
and criteria in section 10.3 of Method 2 in
appendix A–1 to this part to calibrate instack temperature sensors and
thermocouples. Calibrations must be
performed prior to initial use and at least
quarterly thereafter. At each calibration
point, the absolute temperature measured by
the temperature sensor must agree to within
±1.5 percent of the temperature measured
with the reference sensor, otherwise the
sensor may not continue to be used.
10.4 Barometer. Calibrate against a NISTtraceable barometer. Calibration must be
performed prior to initial use and at least
quarterly thereafter. At each calibration
point, the absolute pressure measured by the
barometer must agree to within ±10 mm Hg
of the pressure measured by the NISTtraceable barometer, otherwise the barometer
may not continue to be used.
10.5 Other Sensors and Gauges. Calibrate
all other sensors and gauges according to the
procedures specified by the instrument
manufacturer(s).
10.6 Analytical System Calibration. See
section 11.1 of this performance
specification.
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Federal Register / Vol. 74, No. 86 / Wednesday, May 6, 2009 / Proposed Rules
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Federal Register / Vol. 74, No. 86 / Wednesday, May 6, 2009 / Proposed Rules
Where:
Where:
%B = Percent breakthrough
M2 = Mass of Hg recovered from section 2 of
the sorbent trap, (μg)
M1 = Mass of Hg recovered from section 1 of
the sorbent trap, (μg)
rwilkins on PROD1PC63 with PROPOSALS3
RD =
Where:
RD = Relative deviation between the Hg
concentrations from traps ‘‘a’’ and ‘‘b’’
(percent)
Ca = Concentration of Hg for the collection
period, for sorbent trap ‘‘a’’ (μg/dscm)
Cb = Concentration of Hg for the collection
period, for sorbent trap ‘‘b’’ (μg/dscm)
12.7 Data Reduction.
12.7.1 Sorbent Trap Monitoring Systems.
Typical data collection periods for normal,
day-to-day operation of a sorbent trap
monitoring system range from about 24 hours
to 168 hours. For the required RATAs of the
system, smaller sorbent traps are often used,
and the data collection time per run is
considerably shorter (e.g., 1 hour or less).
Generally speaking, the acceptance criteria
for the following five QA specifications in
Table 1 above must be met to validate a data
collection period: (a) The post-test leak
check; (b) the ratio of stack gas flow rate to
sample flow rate; (c) section 2 breakthrough;
(d) paired trap agreement; and (e) section 3
spike recovery.
12.7.1.1 When both traps meet the
acceptance criteria for all five QA
specifications, the two measured Hg
concentrations shall be averaged
arithmetically and the average value shall be
applied to each hour of the data collection
period.
12.7.1.2 To validate a RATA run, both
traps must meet the acceptance criteria for all
five QA specifications. However, as
discussed in Section 12.7.1.3 below, for
normal day-to-day operation of the
monitoring system, a data collection period
may, in certain instances, be validated based
on the results from one trap.
12.7.1.3 For the routine, day-to-day
operation of the monitoring system, when
one of the traps either: (a) Fails the post-test
leak check; or (b) has excessive section 2
breakthrough; or (c) fails to maintain the
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(Equation 12B- 4)
Ca - Cb
Ca +Cb
x 100
Monitoring System Performance
These monitoring criteria and procedures
have been successfully applied to coal-fired
utility boilers (including units with postcombustion emission controls), having vaporphase Hg concentrations ranging from 0.03
μg/dscm to 100 μg/dscm.
14.0
Pollution Prevention [Reserved]
15.0
Waste Management [Reserved]
16.0
Alternative Procedures [Reserved]
17.0
Bibliography
17.1 40 CFR part 60, appendix B,
‘‘Performance Specification 2—Specifications
and Test Procedures for SO2 and NOX
Continuous Emission Monitoring Systems in
Stationary Sources.’’
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(Equation 12B-5)
Where:
C = Concentration of Hg for the collection
period, (μg/dscm)
M* = Total mass of Hg recovered from
sections 1 and 2 of the sorbent trap, (μg)
Vt = Total volume of dry gas metered during
the collection period, (dscm). For the
purposes of this performance
specification, standard temperature and
pressure are defined as 20 °C and 760
mm Hg, respectively.
12.6 Calculation of Paired Trap
Agreement. Calculate the relative deviation
(RD) between the Hg concentrations
measured with the paired sorbent traps:
(Equation 12B-6)
proper stack flow-to-sample flow ratio; or (d)
fails to achieve the required section 3 spike
recovery, provided that the other trap meets
the acceptance criteria for all four of these
QA specifications, the Hg concentration
measured by the valid trap may be multiplied
by a factor of 1.111 and used for reporting
purposes. Further, if both traps meet the
acceptance criteria for all four of these QA
specifications, but the acceptance criterion
for paired trap agreement is not met, the
owner or operator may report the higher of
the two Hg concentrations measured by the
traps, in lieu of invalidating the data from the
paired traps.
12.7.1.4 Whenever the data from a pair of
sorbent traps must be invalidated and no
quality-assured data from a certified backup
Hg monitoring system or Hg reference
method are available to cover the hours in
the data collection period, treat those hours
in the manner specified in the applicable
regulation (i.e., use missing data substitution
or count the hours as monitoring system
down time, as appropriate).
13.0
M∗
Vt
Sfmt 4702
17.2 40 CFR part 60, appendix A,
‘‘Method 29—Determination of Metals
Emissions from Stationary Sources.’’
17.3 40 CFR part 60, appendix A,
‘‘Method 30A—Determination of Total Vapor
Phase Mercury Emissions From Stationary
Sources (Instrumental Analyzer Procedure).
17.4 40 CFR part 60, appendix A,
‘‘Method 30B—Determination of Total Vapor
Phase Mercury Emissions From Coal-Fired
Combustion Sources Using Carbon Sorbent
Traps.’’
17.5 ASTM Method D6784–02, ‘‘Standard
Test Method for Elemental, Oxidized,
Particle-Bound and Total Mercury in Flue
Gas Generated from Coal-Fired Stationary
Sources (Ontario Hydro Method).’’
Appendix F—[Amended]
2a. Appendix F to 40 CFR part 60 is
amended to add Procedure 5 to read as
follows:
Appendix F to Part 60—Quality
Assurance Procedures
*
*
*
*
*
Procedure 5. Quality Assurance
Requirements for Vapor Phase Mercury
Continuous Emission Monitoring Systems
Used for Compliance Determination at
Stationary Sources
1.0 Applicability and Principle
1.1 Applicability. The purpose of
Procedure 5 is to establish the minimum
requirements for evaluating the effectiveness
of quality control (QC) and quality assurance
(QA) procedures and the quality of data
produced by vapor phase mercury (Hg)
continuous emission monitoring system
(CEMS). Procedure 5 applies to Hg CEMS
used for continuously determining
compliance with emission standards or
operating permit limits as specified in an
applicable regulation or permit. Other QC
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EP06MY09.065
(Equation 12B-3)
M2
× 100
M1
C =
EP06MY09.064
M3
× 100
Ms
%B =
12.5 Calculation of Hg Concentration.
Calculate the Hg concentration for each
sorbent trap, using the following equation:
EP06MY09.063
%R =
%R = Percentage recovery of the presampling spike
M3 = Mass of Hg recovered from section 3 of
the sorbent trap, (μg)
Ms = Calculated Hg mass of the pre-sampling
spike, from section 8.1.2 of this
performance specification, (μg)
12.4 Calculation of Breakthrough.
Calculate the percent breakthrough to the
second section of the sorbent trap, as follows:
EP06MY09.062
Qh = Average stack gas volumetric flow rate
for the hour (scfh)
Fh = Average sample flow rate for the hour,
in appropriate units (e.g., liters/min, cc/
min, dscm/min)
K = Power of ten multiplier, to keep the value
of Rh between 1 and 100. The
appropriate K value will depend on the
selected units of measure for the sample
flow rate and the range of expected stack
gas flow rates.
Maintain the value of Rh within ±25
percent of Rref throughout the data collection
period.
12.3 Calculation of Spike Recovery.
Calculate the percent recovery of each
section 3 spike, as follows:
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rwilkins on PROD1PC63 with PROPOSALS3
procedures may apply to diluent (e.g., O2)
monitors and other auxiliary monitoring
equipment included with your CEMS to
facilitate Hg measurement or determination
of Hg concentration in units specified in an
applicable regulation (e.g., Procedure 1 of
this appendix for O2 CEMS).
Procedure 5 covers the instrumental
measurement of Hg as defined in
Performance Specification 12A of appendix B
to this part which is total vapor phase Hg
representing the sum of elemental Hg (Hg0,
CAS Number 7439B97B6) and oxidized
forms of gaseous Hg (Hg+2).
Procedure 5 specifies the minimum
requirements for controlling and assessing
the quality of Hg CEMS data submitted to
EPA or a delegated permitting authority. You
must meet these minimum requirements if
you are responsible for one or more Hg CEMS
used for compliance monitoring. We
encourage you to develop and implement a
more extensive QA program or to continue
such programs where they already exist.
You must comply with the basic
requirements of Procedure 5 immediately
following successful completion of the initial
performance test of PS–12A.
1.2 Principle. The QA procedures consist
of two distinct and equally important
functions. One function is the assessment of
the quality of the CEMS data by estimating
accuracy. The other function is the control
and improvement of the quality of the CEMS
data by implementing QC policies and
corrective actions. These two functions form
a control loop: When the assessment function
indicates that the data quality is inadequate,
the quality control effort must be increased
until the data quality is acceptable. In order
to provide uniformity in the assessment and
reporting of data quality, this procedure
explicitly specifies the assessment methods
for response drift, system integrity, and
accuracy. Several of the procedures are based
on those of Performance Specification 12A
(PS–12A) in appendix B of this part.
Procedure 5 also requires the analysis of
audit samples concurrent with certain
reference method (RM) analyses as specified
in the applicable RMs.
Because the control and corrective action
function encompasses a variety of policies,
specifications, standards, and corrective
measures, this procedure treats QC
requirements in general terms to allow each
source owner or operator to develop a QC
system that is most effective and efficient for
the circumstances.
2.0 Definitions
2.1 Continuous Emission Monitoring
System (CEMS) means the total equipment
required for the determination of a pollutant
concentration.
2.2 Span Value means the upper limit of
the intended Hg concentration measurement
range that is specified for the affected source
categories in the applicable monitoring PS
and/or regulatory subpart.
2.3 Zero, Mid-Level, and High Level
Values means the CEMS response values
related to the source specific span value.
Determination of zero, mid-level, and high
level values is defined in the appropriate PS
in appendix B to this part (e.g., PS–12A).
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2.4 Calibration Drift (CD) means the
absolute value of the difference between the
CEMS output response and either the upscale
Hg reference gas or the zero-level Hg
reference gas, expressed as a percentage of
the span value, when the entire CEMS,
including the sampling interface, is
challenged after a stated period of operation
during which no unscheduled maintenance,
repair, or adjustment took place.
2.5 System Integrity (SI) Check means the
absolute value of the difference between the
CEMS output response and the reference
value of either a mid-level or high-level
mercuric chloride (HgCl2) reference gas,
expressed as a percentage of the reference
value, when the entire CEMS, including the
sampling interface, is challenged.
2.6 Relative Accuracy (RA) means the
absolute mean difference between the
pollutant concentration(s) determined by the
CEMS and the value determined by the
reference method (RM) plus the 2.5 percent
error confidence coefficient of a series of tests
divided by the mean of the RM tests.
Alternatively, for sources with an average RM
concentration less than 5.0 μg/dscm, the RA
may be expressed as the absolute value of the
difference between the mean CEMS and RM
values.
3.0 QC Requirements
Each source owner or operator must
develop and implement a QC program. At a
minimum, each QC program must include
written procedures which should describe in
detail, complete, step-by-step procedures and
operations for each of the following
activities:
1. Calibration of Hg CEMS.
2. CD determination and adjustment of Hg
CEMS.
3. SI Check procedures for Hg CEMS.
3. Preventive maintenance of Hg CEMS
(including spare parts inventory).
4. Data recording, calculations, and
reporting.
5. Accuracy audit procedures including
sampling and analysis methods.
6. Program of corrective action for
malfunctioning Hg CEMS.
As described in Section 5.2, whenever
excessive inaccuracies occur for two
consecutive quarters, the source owner or
operator must revise the current written
procedures or modify or replace the Hg
CEMS to correct the deficiency causing the
excessive inaccuracies.
These written procedures must be kept on
record and available for inspection by the
responsible enforcement agency.
4. CD Assessment
4.1 CD Requirement. As described in 40
CFR 60.13(d) and 63.8(c), source owners and
operators of CEMS must check, record, and
quantify the CD at two concentration values
at least once daily (approximately 24 hours)
in accordance with the method prescribed by
the manufacturer. The CEMS calibration
must, at minimum, be adjusted whenever the
daily zero (or low-level) CD or the daily highlevel CD exceeds two times the limits of the
applicable PS in appendix B of this part.
4.2 Recording Requirement for Automatic
CD Adjusting Monitors. Monitors that
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Fmt 4701
Sfmt 4702
21181
automatically adjust the data to the corrected
calibration values (e.g., microprocessor
control) must be programmed to record the
unadjusted concentration measured in the
CD prior to resetting the calibration, if
performed, or record the amount of
adjustment.
4.3 Criteria for Excessive CD. If either the
zero (or low-level) or high-level CD result
exceeds twice the applicable drift
specification in the applicable PS in
appendix B for five consecutive daily
periods, the CEMS is out-of-control. If either
the zero (or low-level) or high-level CD result
exceeds four times the applicable drift
specification in the PS in appendix B during
any CD check, the CEMS is out-of-control. If
the CEMS is out-of-control, take necessary
corrective action. Following corrective
action, repeat the CD checks.
4.3.1 Out-Of-Control Period Definition.
The beginning of the out-of-control period is
the time corresponding to the completion of
the fifth consecutive daily CD check with a
CD in excess of two times the allowable limit,
or the time corresponding to the completion
of the daily CD check preceding the daily CD
check that results in a CD in excess of four
times the allowable limit. The end of the outof-control period is the time corresponding to
the completion of the CD check following
corrective action that results in the CDs at
both the zero (or low-level) and high-level
measurement points being within the
corresponding allowable CD limit (i.e., either
two times or four times the allowable limit
in the applicable PS in appendix B).
4.3.2 CEMS Data Status During Out-ofControl Period. During the period the CEMS
is out-of-control, the CEMS data may not be
used in calculating emission compliance nor
be counted towards meeting minimum data
availability as required and described in the
applicable subpart.
4.4 Data Recording and Reporting. As
required in 40 CFR 60.7(d) and 63.10ll, all
measurements from the CEMS must be
retained on file by the source owner for at
least 2 years. However, emission data
obtained on each successive day while the
CEMS is out-of-control may not be included
as part of the minimum daily data
requirement of the applicable subpart nor be
used in the calculation of reported emissions
for that period.
5. Data Accuracy Assessment
5.1 Auditing Requirements. Each CEMS
must be audited at least once each calendar
quarter. Successive quarterly audits shall
occur no closer than 2 months. The audits
shall be conducted as follows:
5.1.1 Relative Accuracy Test Audit
(RATA). The RATA must be conducted at
least once every four calendar quarters,
except as otherwise noted in section 5.1.4 of
this appendix. Conduct the RATA as
described for the RA test procedure in the
applicable PS in appendix B (e.g., PS 12A).
In addition, analyze the appropriate
performance audit samples as described in
the applicable reference methods.
5.1.2 Gas Audit (GA). If applicable, a GA
may be conducted in three of four calendar
quarters, but in no more than three quarters
in succession.
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06MYP3
Federal Register / Vol. 74, No. 86 / Wednesday, May 6, 2009 / Proposed Rules
To conduct a GA: (1) Challenge the CEMS
with an audit gas of known concentration at
two points within the following ranges:
Audit point
rwilkins on PROD1PC63 with PROPOSALS3
1 ...............
2 ...............
Audit range
20 to 30% of span value.
50 to 60% of span value.
Challenge the Hg CEMS three times at each
audit point, and use the average of the three
responses in determining accuracy. If using
audit gas cylinders, do not dilute gas from
audit cylinder when challenging the Hg
CEMS.
The monitor should be challenged at each
audit point for a sufficient period of time to
assure adsorption-desorption of the Hg CEMS
sample transport surfaces has stabilized.
(2) Operate each monitor in its normal
sampling mode, i.e., pass the audit gas
through all filters, scrubbers, conditioners,
and other monitor components used during
normal sampling, and as much of the
sampling probe as is practical. At a
minimum, the audit gas should be
introduced at the connection between the
probe and the sample line.
(3) Use elemental Hg and oxidized Hg
(mercuric chloride, HgCl2) audit gases that
are National Institute of Standards and
Technology (NIST)-certified or NISTtraceable following an EPA Traceability
Protocol.
The difference between the actual
concentration of the audit gas and the
concentration indicated by the monitor is
used to assess the accuracy of the CEMS.
5.1.3 Relative Accuracy Audit (RAA). The
RAA may be conducted three of four
calendar quarters, but in no more than three
quarters in succession. To conduct a RAA,
follow the procedure described in the
applicable PS in appendix B for the relative
accuracy test, except that only three sets of
measurement data are required. Analyses of
performance audit samples are also required.
The relative difference between the mean
of the RM values and the mean of the CEMS
responses will be used to assess the accuracy
of the CEMS.
5.1.4 Other Alternative Audits. Other
alternative audit procedures may be used as
approved by the Administrator for three of
four calendar quarters. One RATA is required
at least every four calendar quarters, except
in the case where the affected facility is offline (does not operate) in the fourth calendar
quarter since the quarter of the previous
RATA. In that case, the RATA shall be
performed in the quarter in which the unit
recommences operation. Also, gas audits are
not required for calendar quarters in which
the affected facility does not operate.
5.2 Excessive Audit Inaccuracy. If the RA,
using the RATA, GA, or RAA exceeds the
criteria in section 5.2.3, the Hg CEMS is outof-control. If the Hg CEMS is out-of-control,
take necessary corrective action to eliminate
the problem. Following corrective action, the
source owner or operator must audit the
CEMS with a RATA, GA, or RAA to
determine if the CEMS is operating within
the specifications. A RATA must always be
used following an out-of-control period
resulting from a RATA. The audit following
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18:58 May 05, 2009
Jkt 217001
corrective action does not require analysis of
performance audit samples. If audit results
show the CEMS to be out-of-control, the
CEMS operator shall report both the audit
showing the CEMS to be out-of-control and
the results of the audit following corrective
action showing the CEMS to be operating
within specifications.
5.2.1 Out-Of-Control Period Definition.
The beginning of the out-of-control period is
the time corresponding to the completion of
the sampling for the RATA, RAA, or GA. The
end of the out-of-control period is the time
corresponding to the completion of the
sampling of the subsequent successful audit.
5.2.2 CEMS Data Status During Out-OfControl Period. During the period the
monitor is out-of-control, the CEMS data may
not be used in calculating emission
compliance nor be counted towards meeting
minimum data availability as required and
described in the applicable subpart.
5.2.3 Criteria for Excessive Audit
Inaccuracy. Unless specified otherwise in the
applicable subpart, the criteria for excessive
inaccuracy are:
(1) For the RATA, the allowable RA in the
applicable PS in appendix B.
(2) For the GA, ±15 percent of the average
audit value or ±5 ppm, whichever is greater.
(3) For the RAA, ±15 percent of the three
run average or ±7.5 percent of the applicable
standard, whichever is greater.
5.3 Criteria for Acceptable QC Procedure.
Repeated excessive inaccuracies (i.e., out-ofcontrol conditions resulting from the
quarterly audits) indicates the QC procedures
are inadequate or that the Hg CEMS is
incapable of providing quality data.
Therefore, whenever excessive inaccuracies
occur for two consecutive quarters, the
source owner or operator must revise the QC
procedures (see Section 3) or modify or
replace the Hg CEMS.
6.4 Example Accuracy Calculations.
Example calculations for the RATA, RAA,
and GA are available in Citation 1.
6. Calculations for Hg CEMS Data Accuracy
6.1 RATA RA Calculation. Follow the
equations described in Section 12 of
appendix B, PS 12A to calculate the RA for
the RATA. The RATA must be calculated in
units of concentration or the applicable
emission standard.
6.2 RAA Accuracy Calculation. Use
Equation 1–1 to calculate the accuracy for the
RAA. The RAA must be calculated in units
of concentration or the applicable emission
standard.
6.3 GA Accuracy Calculation. Use
Equation 1–1 to calculate the accuracy for the
GA, which is calculated in units of the
appropriate concentration (e.g., μg/m 3). Each
component of the CEMS must meet the
acceptable accuracy requirement.
8. Bibliography
1. Calculation and Interpretation of
Accuracy for Continuous Emission
Monitoring Systems (CEMS). Section 3.0.7 of
the Quality Assurance Handbook for Air
Pollution Measurement Systems, Volume III,
Stationary Source Specific Methods. EPA–
600/4–77–027b. August 1977. U.S.
Environmental Protection Agency. Office of
Research and Development Publications, 26
West St. Clair Street, Cincinnati, OH 45268.
Figure 1—Example Format for Data
Assessment Report
Period ending date llllllllllll
Year llllllllllllllllll
Company name lllllllllllll
Plant name lllllllllllllll
Source unit no. lllllllllllll
CEMS manufacturer lllllllllll
Model no. llllllllllllllll
CEMS serial no. lllllllllllll
CEMS type (e.g., extractive) llllllll
CEMS sampling location (e.g., control device
outlet) lllllllllllllllll
CEMS span values as per the applicable
regulation:
I. Accuracy assessment results (complete
A, B, or C below for each Hg CEMS). If the
A =
Cm − Ca
× 100
Ca
Eq. 1-1
Where:
A=Accuracy of the CEMS, percent.
Cm=Average CEMS response during audit in
units of applicable standard or
appropriate concentration.
Ca=Average audit value (GA certified value or
three-run average for RAA) in units of
applicable standard or appropriate
concentration.
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Fmt 4701
Sfmt 4702
7. Reporting Requirements
At the reporting interval specified in the
applicable regulation, report for each Hg
CEMS the accuracy results from Section 6
and the CD assessment results from Section
4. Report the drift and accuracy information
as a Data Assessment Report (DAR), and
include one copy of this DAR for each
quarterly audit with the report of emissions
required under the applicable subparts of this
part.
As a minimum, the DAR must contain the
following information:
1. Source owner or operator name and
address.
2. Identification and location of each Hg
CEMS.
3. Manufacturer and model number of each
Hg CEMS.
4. Assessment of Hg CEMS data accuracy
and date of assessment as determined by a
RATA, RAA, or GA described in Section 5,
including the RA for the RATA, the A for the
RAA or GA, the RM results, the audit gas
certified values, the CEMS responses, and the
calculations results as defined in Section 6.
If the accuracy audit results show the CEMS
to be out-of-control, the CEMS operator shall
report both the audit results showing the
CEMS to be out-of-control and the results of
the audit following corrective action showing
the CEMS to be operating within
specifications.
5. Results from performance audit samples
described in Section 5 and the applicable
RM’s.
6. Summary of all corrective actions taken
when CEMS was determined out-of-control,
as described in Sections 4 and 5.
An example of a DAR format is shown in
Figure 1.
E:\FR\FM\06MYP3.SGM
06MYP3
EP06MY09.066
21182
Federal Register / Vol. 74, No. 86 / Wednesday, May 6, 2009 / Proposed Rules
quarterly audit results show the Hg CEMS to
be out-of-control, report the results of both
the quarterly audit and the audit following
corrective action showing the Hg CEMS to be
operating properly.
A. Relative accuracy test audit (RATA) for
ll (e.g., Hg in μg/m3).
1. Date of audit ll.
2. Reference methods (RM) used ll (e.g.,
Method 30B).
3. Average RM value ll (e.g., μg/m3).
4. Average CEMS value ll.
5. Absolute value of mean difference [d]
ll.
6. Confidence coefficient [CC] ll.
7. Percent relative accuracy (RA) ll
percent.
Audit point
1
....................
....................
....................
....................
....................
....................
....................
....................
5. Audit gas value .............................................................
6. CEMS response value ..................................................
7. Accuracy .......................................................................
....................
....................
....................
....................
....................
....................
1.
2.
3.
4.
C. Relative accuracy audit (RAA) for ll
(e.g., Hg in μg/m3).
1. Date of audit ll.
2. Reference methods (RM) used ll (e.g.,
Method 30B).
3. Average RM value ll (e.g., μg/m3).
4. Average CEMS value ll.
5. Accuracy ll percent.
6. EPA performance audit results:
a. Audit lot number (1) ll (2) ll.
b. Audit sample number (1) ll
(2) ll.
c. Results (Hg in μg/m3) (1) ll
(2) ll.
d. Actual value (μg/m3) *(1) ll
(2) ll.
e. Relative error * (1) ll (2) ll.
* To be completed by the Agency.
D. Corrective action for excessive
inaccuracy.
1. Out-of-control periods.
a. Date(s) ll.
b. Number of days ll.
2. Corrective action taken ll.
3. Results of audit following corrective
action. (Use format of A, B, or C above, as
applicable.)
II. Calibration drift assessment.
A. Out-of-control periods.
1. Date(s) ll.
2. Number of days ll.
B. Corrective action taken ll.
PART 63—[AMENDED]
3. The authority citation for part 63
continues to read as follows:
Authority: 42 U.S.C. 7401, et seq.
Subpart LLL—[Amended]
rwilkins on PROD1PC63 with PROPOSALS3
8. Performance audit sample results:
a. Audit lot number (1) ll (2) ll.
b. Audit sample number (1) ll (2) ll.
c. Results (μg/m3) (1) ll (2) ll.
d. Actual value (μg/m3)* (1) ll (2) ll.
e. Relative error* (1) ll (2) ll.
B. Cylinder gas audit (GA) for ll (e.g., Hg
in μg/m3).
Audit point
2
Date of audit .................................................................
Mercury gas generator or cylinder ID number .............
Date of certification .......................................................
Type of certification ......................................................
21183
4. Section 63.1340 is amended to read
as follows:
a. By revising paragraph (a);
b. By revising paragraphs (b)(1)
through (b)(8); and
c. By revising paragraph (c).
§ 63.1340 Applicability and designation of
affected sources.
(a) The provisions of this subpart
apply to each new and existing portland
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18:58 May 05, 2009
Jkt 217001
(e.g., Interim EPA Traceability Protocol for Elemental or
Oxidized Mercury Gas Generators).
(e.g., μg/m3).
(e.g., μg/m3).
Percent.
cement plant which is a major source or
an area source as defined in § 63.2.
(b) * * *
(1) Each kiln and each in-line kiln/
raw mill, including alkali bypasses,
except for kilns and in-line kiln/raw
mills that burn hazardous waste and are
subject to and regulated under subpart
EEE of this part;
(2) Each clinker cooler at any portland
cement plant;
(3) Each raw mill at any portland
cement plant;
(4) Each finish mill at any portland
cement plant;
(5) Each raw material dryer at any
portland cement plant;
(6) Each raw material, clinker, or
finished product storage bin at any
portland cement plant;
(7) Each conveying system transfer
point including those associated with
coal preparation used to convey coal
from the mill to the kiln at any portland
cement plant; and
(8) Each bagging and bulk loading and
unloading system at any portland
cement plant.
(c) Crushers are not covered by this
subpart regardless of their location.
*
*
*
*
*
5. Section 63.1341 is amended by
adding definitions for ‘‘Clinker,’’
‘‘Crusher,’’ ‘‘New source’’ and ‘‘Total
organic HAP’’ in alphabetic order to
read as follows:
§ 63.1341
Definitions.
*
*
*
*
*
Clinker means the product of the
process in which limestone and other
materials are heated in the kiln and is
then ground with gypsum and other
materials to form cement.
*
*
*
*
*
Crusher means a machine designed to
reduce large rocks from the quarry into
PO 00000
Frm 00049
Fmt 4701
Sfmt 4702
materials approximately the size of
gravel.
*
*
*
*
*
New source means any source that
commences construction after December
2, 2005, for purposes of determining the
applicability of the kiln in-line raw
mill/kiln, clinker cooler and raw
material dryer emissions limits for
mercury, THC, and HCl. New source
means any source that commences
construction after May 6, 2009 for
purposes of determining the
applicability of the kiln in-line raw
mill/kiln AND clinker cooler emissions
limits for PM.
*
*
*
*
*
Total organic HAP means, for the
purposes of this subpart, the sum of the
concentrations of compounds of
formaldehyde, benzene, toluene,
styrene, m-xylene, p-xylene, o-xylene,
acetaldehyde, and naphthalene as
measured by EPA Test Method 320 of
appendix A to this part or ASTM
D6348–03. Only the measured
concentration of the listed analytes that
are present at concentrations exceeding
one-half the quantitation limit of the
analytical method are to be used in the
sum. If any of the analytes are not
detected or are detected at
concentrations less than one-half the
quantitation limit of the analytical
method, the concentration of those
analytes will be assumed to be zero for
the purposes of calculating the total
organic HAP for this subpart.
*
*
*
*
*
6. Section 63.1343 is amended to read
as follows:
a. By revising paragraph (a);
b. By revising paragraph (b)
introductory text;
c. By revising paragraph (b)(1);
d. By adding paragraphs (b)(4)
through (b)(6);
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06MYP3
Federal Register / Vol. 74, No. 86 / Wednesday, May 6, 2009 / Proposed Rules
§ 63.1343 Standards for kilns and in-line
kiln/raw mills.
(a) General. The provisions in this
section apply to each kiln, each in-line
kiln/raw mill, and any alkali bypass
associated with that kiln or in-line kiln/
raw mill. All dioxin furan (D/F) and
total hydrocarbon (THC) emission limits
are on a dry basis, corrected to 7 percent
oxygen. The owner/operator shall
ensure appropriate corrections for
moisture are made when measuring
flowrates used to calculate D/F and THC
emissions. All (THC) emission limits are
measured as propane. Standards for
mercury and THC are based on a 30-day
rolling average. If using a CEM to
determine compliance with the HCl
standard, this standard is based on a 30day rolling average.
(b) Existing kilns located at major or
area sources. No owner or operator of an
existing kiln or an existing in-line kiln/
raw mill located at a facility that is
subject to the provisions of this subpart
shall cause to be discharged into the
atmosphere from these affected sources,
any gases which:
PM alt = 0.0067 × 1.65 × ( Q k + Qc ) 7000
Where: 0.0067 is the PM exhaust
concentration equivalent to 0.085 lb per
ton clinker where clinker cooler and kiln
exhaust gas are not combined.
Qk is the exhaust flow of the kiln (dscf/ton
raw feed)
Qc is the exhaust flow of the clinker cooler
(dscf/ton raw feed)
*
*
*
*
*
(4) Contain THC in excess of 7 ppmv
or total organic HAP in excess of 2
ppmv from the main exhaust of the kiln
or in-line kiln/raw mill. If a source
elects to demonstrate compliance with
the total organic HAP limit in lieu of the
THC limit, then they may meet a site
specific THC limit based on a 30-day
average and on the level of THC
measured during the performance test
Where: 0.0063 is the PM exhaust
concentration equivalent to 0.080 lb per
ton clinker where clinker cooler and kiln
exhaust gas are not combined.
Qk is the exhaust flow of the kiln (dscf/ton
raw feed)
Qc is the exhaust flow of the clinker cooler
(dscf/ton raw feed)
rwilkins on PROD1PC63 with PROPOSALS3
*
*
*
*
*
(4) Contain THC in excess of 6 ppmv,
or total organic HAP in excess of 1
ppmv, from the main exhaust of the
kiln, or main exhaust of the in-line kiln/
raw mill. If a source elects to
demonstrate compliance with the total
organic HAP limit in lieu of the THC
limit, then they may meet a site specific
THC limit based a 30-day average and
the on the level of THC measured
during the performance test
demonstrating compliance with the
organic HAP limit.
VerDate Nov<24>2008
18:58 May 05, 2009
Jkt 217001
(Eq. 1)
demonstrating compliance with the
organic HAP limit.
(5) Contain mercury (Hg) in excess of
43 lb per million tons of clinker. When
there is an alkali bypass associated with
a kiln or in-line kiln/raw mill, the
combined Hg emissions from the kiln or
in-line kiln/raw mill and the alkali
bypass are subject to this emission limit.
(6) Contain hydrogen chloride (HCl)
in excess of 2 ppmv from the main
exhaust of the kiln or in-line kiln/raw
mill if the kiln or in-line kiln/raw mill
is located at a major source of HAP
emissions.
(c) New or reconstructed kilns located
at major or area sources. No owner or
operator of a new or reconstructed kiln
or new or reconstructed inline kiln/raw
PM alt = 0.0063 × 1.65 × ( Q k + Qc ) 7000
Frm 00050
Fmt 4701
Sfmt 4702
mill located at a facility subject to the
provisions of this subpart shall cause to
be discharged into the atmosphere from
these affected sources any gases which:
(1) Contain PM in excess of 0.080
pounds per ton of clinker. When there
is an alkali bypass associated with a kiln
or in-line kiln/raw mill, the combined
PM emissions from the kiln or in-line
kiln/raw mill and the alkali bypass stack
are subject to this emission limit. Kiln,
or in-line kiln/raw mills that combine
the clinker cooler exhaust with the kiln
exhaust for energy efficiency purposes
and send the combined exhaust to the
PM control device as a single stream
may meet an alternative PM emissions
limit. This limit is calculated using the
following equation:
(Eq. 2)
(5) Contain Hg from the main exhaust
of the kiln, or main exhaust of the inline kiln/raw mill, in excess of 14 lb/
million tons of clinker. When there is an
alkali bypass associated with a kiln, or
in-line kiln/raw mill, the combined Hg
emissions from the kiln or in-line kiln/
raw mill and the alkali bypass are
subject to this emission limit.
(6) Contain HCl in excess of 0.1 ppmv
from the main exhaust of the kiln, or
main exhaust of the in-line kiln/raw
mill if the kiln or in-line kiln/raw mill
is located at a major source of HAP
emissions.
7. Section 63.1344 is amended to read
as follows:
a. By revising paragraph (c)
introductory text,
b. By revising paragraphs (d) and (e);
and
PO 00000
(1) Contain particulate matter (PM) in
excess of 0.085 pounds per ton of
clinker. When there is an alkali bypass
associated with a kiln or in-line kiln/
raw mill, the combined PM emissions
from the kiln or in-line kiln/raw mill
and the alkali bypass stack are subject
to this emission limit. Kiln, or in-line
kiln/raw mills that combine the clinker
cooler exhaust with the kiln exhaust for
energy efficiency purposes and send the
combined exhaust to the PM control
device as a single stream may meet an
alternative PM emissions limit. This
limit is calculated using the following
equation:
c. By removing paragraphs (f), (g), (h)
and (i).
§ 63.1344 Operating limits for kilns and inline kiln/raw mills.
*
*
*
*
*
(c) The owner or operator of an
affected source subject to a D/F
emission limitation under § 63.1343 that
employs carbon injection as an emission
control technique must operate the
carbon injection system in accordance
with paragraphs (c)(1) and (c)(2) of this
section.
*
*
*
*
*
(d) Except as provided in paragraph
(e) of this section, the owner or operator
of an affected source subject to a D/F
emission limitation under § 63.1343 that
employs carbon injection as an emission
control technique must specify and use
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EP06MY09.068
e. By revising paragraph (c)
introductory text;
f. By revising paragraphs (c)(1), (c)(4)
and (c)(5);
g. By adding paragraph (c)(6); and
h. By removing paragraphs (d) and (e).
EP06MY09.067
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Standards for clinker coolers.
(a) No owner or operator of a new or
existing clinker cooler at a facility
which is a major source or an area
source subject to the provision of this
subpart shall cause to be discharged into
the atmosphere from the clinker cooler
any gases which:
(1) Contain PM in excess of 0.085 lb
per ton of clinker for existing sources or
0.080 lb per ton of clinker for new
sources.
*
*
*
*
*
9. Section 63.1346 is revised to read
as follows:
rwilkins on PROD1PC63 with PROPOSALS3
§ 63.1346
dryers.
Standards for raw material
(a) Raw material dryers that are
located at facilities that are major
sources can not discharge to the
atmosphere any gases which:
(1) Exhibit opacity greater then 10
percent; or
(2) Contain THC in excess of 7 ppmv
(existing sources) or 6 ppmv (new
sources), on a dry basis as propane
corrected to 7 percent oxygen based on
a 30-day rolling average
(b) Raw Material dryers located at a
facility that is an area source must not
discharge to the atmosphere any gases
which contain THC in excess of 7 ppmv
(existing sources) or 6 ppmv (new
§ 63.1349 Performance testing
requirements.
*
*
*
*
*
(b) Performance tests to demonstrate
initial compliance with this subpart
shall be conducted as specified in
paragraphs (b)(1) through (b)(6) of this
section.
(1) The owner or operator of a kiln
subject to limitations on PM emissions
that is not equipped with a PM CEMS
shall demonstrate initial compliance by
conducting a performance test as
specified in paragraphs (b)(1)(i) through
(b)(1)(iv) of this section. The owner or
operator of an in-line kiln/raw mill
subject to limitations on PM emissions
that is not equipped with a PM CEMS
shall demonstrate initial compliance by
conducting separate performance tests
as specified in paragraphs (b)(1)(i)
through (b)(1)(iv) of this section while
the raw mill of the in-line kiln/raw mill
is under normal operating conditions
and while the raw mill of the in-line
kiln/raw mill is not operating. The
owner or operator of a clinker cooler
subject to limitations on PM emissions
shall demonstrate initial compliance by
conducting a performance test as
specified in paragraphs (b)(1)(i) through
(b)(1)(iii) of this section. The owner or
operator shall determine the opacity of
PM emissions exhibited during the
period of the Method 5 (40 CFR part 60,
appendix A–3) performance tests
required by paragraph (b)(1)(i) of this
section as required in paragraphs
(b)(1)(v) through (vi) of this section. The
owner or operator of a kiln or in-line
Ec =
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(C
sk
Qsdk + Csb Qsdb
Frm 00051
Fmt 4701
)
( PK )
Sfmt 4725
kiln/raw mill subject to limitations on
PM emissions that is equipped with a
PM CEMS shall demonstrate initial
compliance by conducting a
performance test as specified in
paragraph (b)(1)(vi) of this section.
*
*
*
*
*
(ii) The owner or operator must
install, calibrate, maintain and operate a
permanent weigh scale system, or use
another method approved by the
Administrator, to measure and record
weight rates in tons-mass per hour of
the amount of clinker produced. The
system of measuring hourly clinker
production must be maintained within
±5 percent accuracy. The owner or
operator shall determine, record, and
maintain a record of the accuracy of the
system of measuring hourly clinker
production before initial use (for new
sources) or within 30 days of the
effective date of this rule (for existing
sources). During each quarter of source
operation, the owner or operator shall
determine, record, and maintain a
record of the ongoing accuracy of the
system of measuring hourly clinker
production. The use of a system that
directly measures kiln feed rate and
uses a conversion factor to determine
the clinker production rate is an
acceptable method.
(iii) The emission rate, E, of PM (lb/
ton of clinker) shall be computed for
each run using equation 3 of this
section:
E =
( Cs Qsd )
( PK )
(Eq. 3)
Where:
E = emission rate of particulate matter, kg/
metric ton (lb/ton) of clinker production;
Cs = concentration of particulate matter,
g/dscm (gr/dscf);
Qsd = volumetric flow rate of effluent gas,
dscm/hr (dscf/hr);
P = total kiln clinker production rate, metric
ton/hr (ton/hr); and
K = conversion factor, 1000 g/kg (7000 gr/lb).
(iv) Where there is an alkali bypass
associated with a kiln or in-line kiln/
raw mill, the main exhaust and alkali
bypass of the kiln or in-line kiln/raw
mill shall be tested simultaneously and
the combined emission rate of
particulate matter from the kiln or inline raw mill and alkali bypass shall be
computed for each run using equation 4
of this section:
(Eq. 4)
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EP06MY09.070
§ 63.1345
sources), on a dry basis as propane
corrected to 7 percent oxygen based on
a 30-day rolling average. If a source
elects to demonstrate compliance with
the total organic HAP limit in lieu of the
THC limit, then they may meet a site
specific THC limit based on a 30-day
average and on the level of THC
measured during the performance test
demonstrating compliance with the
organic HAP limit.
10. Section 63.1349 is amended to
read as follows:
a. By revising paragraph (b)
introductory text;
b. By revising paragraphs (b)(1)
introductory text, (b)(1)(ii), (iii), (iv) and
(vi);
c. By revising paragraphs (b)(3)(iii)
and (v), (b)(4) and (b)(5);
d. By adding paragraph (b)(6);
e. By revising paragraph (c); and
f. By adding paragraphs (f) and (g).
EP06MY09.069
the brand and type of activated carbon
used during the performance test until
a subsequent performance test is
conducted, unless the site-specific
performance test plan contains
documentation of key parameters that
affect adsorption and the owner or
operator establishes limits based on
those parameters, and the limits on
these parameters are maintained.
(e) The owner or operator of an
affected source subject to a D/F
emission limitation under § 63.1343 that
employs carbon injection as an emission
control technique may substitute, at any
time, a different brand or type of
activated carbon provided that the
replacement has equivalent or improved
properties compared to the activated
carbon specified in the site-specific
performance test plan and used in the
performance test. The owner or operator
must maintain documentation that the
substitute activated carbon will provide
the same or better level of control as the
original activated carbon.
8. Section 63.1345 is amended by
revising paragraph (a) introductory text
and paragraph (a)(1) to read as follows:
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Where:
Ec = combined emission rate of particulate
matter from the kiln or in-line kiln/raw
mill and bypass stack, kg/metric ton (lb/
ton) of kiln clinker production;
Csk = concentration of particulate matter in
the kiln or in-line kiln/raw mill effluent
gas, g/dscm (gr/dscf);
Qsdk = volumetric flow rate of kiln or in-line
kiln/raw mill effluent gas, dscm/hr (dscf/
hr);
Csb = concentration of particulate matter in
the alkali bypass gas, g/dscm (gr/dscf);
Qsdb = volumetric flow rate of alkali bypass
effluent gas, dscm/hr (dscf/hr);
P = total kiln clinker production rate, metric
ton/hr (ton/hr); and
K = conversion factor, 1000 g/kg (7000 gr/lb).
rwilkins on PROD1PC63 with PROPOSALS3
*
*
*
*
*
(vi) The owner or operator of a kiln
or in-line kiln/raw mill subject to
limitations on emissions of PM that is
equipped with a PM CEMS shall install,
operate, calibrate, and maintain the PM
CEMS in accordance with Performance
Specification 11 (40 CFR part 60,
appendix B). Compliance with the PM
emissions standard shall be determined
by calculating the average of 3 hourly
average PM emission rates in lb/ton of
clinker using Equation 3 or 4 of this
section. The owner or operator of an inline kiln/raw mill shall conduct
separate performance tests while the
raw mill of the in-line kiln/raw mill is
under normal operating conditions and
while the raw mill of the in-line kiln/
raw mill is not operating. The owner or
operator shall continuously measure
kiln feed rate, volumetric flow rate, and
clinker production during the period of
the test. The owner or operator shall
determine, record, and maintain a
record of the accuracy of the volumetric
flow rate monitoring system according
to the procedures in appendix A to part
75 of this chapter.
*
*
*
*
*
(3) * * *
(iii) Hourly average temperatures
must be calculated for each run of the
test.
*
*
*
*
*
(v) If activated carbon injection is
used for D/F control, the rate of
activated carbon injection to the kiln or
in-line kiln/raw mill exhaust, and where
applicable, the rate of activated carbon
injection to the alkali bypass exhaust,
must be continuously recorded during
the period of the Method 23 test, and
the continuous injection rate record(s)
must be included in the performance
test report. In addition, the performance
test report must include the brand and
type of activated carbon used during the
performance test and a continuous
record of either the carrier gas flow rate
or the carrier gas pressure drop for the
duration of the test. The system of
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measuring carrier gas flow rate or carrier
gas pressure drop must be maintained
within +/- 5 percent accuracy. If the
carrier gas flow rate is used, the owner
or operator shall determine, record, and
maintain a record of the accuracy of the
carrier gas flow rate monitoring system
according to the procedures in appendix
A to part 75 of this chapter. If the carrier
gas pressure drop is used, the owner or
operator shall determine, record, and
maintain a record of the accuracy of the
carrier gas pressure drop monitoring
system according to the procedures in
appendix A to part 75 of this chapter.
Activated carbon injection rate
parameters must be determined in
accordance with paragraphs (b)(3)(vi) of
this section.
*
*
*
*
*
(4)(i) The owner or operator of an
affected source subject to limitations on
emissions of THC shall demonstrate
initial compliance with the THC limit
by operating a continuous emission
monitor in accordance with
Performance Specification 8A (40 CFR
part 60, appendix B). The duration of
the performance test shall be 24 hours.
The owner or operator shall calculate
the daily average THC concentration (as
calculated from the hourly averages
obtained during the performance test).
The owner or operator of an in-line kiln/
raw mill shall demonstrate initial
compliance by conducting separate
performance tests while the raw mill of
the in-line kiln/raw mill is under
normal operating conditions and while
the raw mill of the in-line kiln/raw mill
is not operating.
(ii) As an alternative to complying
with the THC limit, the owner or
operator may comply with the limits for
total organic HAP, as defined in
§ 63.1341, by following the procedures
in (b)(4)(ii) through (b)(4)(vi) of this
section.
(iii) The owner or operator of a kiln
complying with the alternative
emissions limits for total organic HAP
in § 63.1343 shall demonstrate initial
compliance by conducting a
performance test as specified in
paragraphs (b)(4)(ii) through (b)(4)(vi) of
this section. The owner or operator of an
in-line kiln/raw mill complying with
the emissions limits for total organic
HAP in § 63.1343 shall demonstrate
initial compliance by conducting
separate performance tests as specified
in paragraphs (b)(4)(ii) through (b)(4)(vi)
of this section while the raw mill of the
in-line kiln/raw mill is under normal
operating conditions and while the raw
mill of the in-line kiln/raw mill is not
operating.
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Sfmt 4702
(iv) Method 320 of appendix A to this
part or ASTM D6348–03 shall be used
to determine emissions of total organic
HAP. Each performance test shall
consist of three separate runs under the
conditions that exist when the affected
source is operating at the representative
performance conditions in accordance
with § 63.7(e). Each run shall be
conducted for at least 1 hour. The
average of the three runs shall be used
to determine initial compliance. The
owner or operator shall determine,
record, and maintain a record of the
accuracy of the volumetric flow rate
monitoring system according to the
procedures in appendix A to part 75 of
this chapter.
(v) At the same time that the owner
or operator is determining compliance
with the emissions limits for total
organic HAP, the owner or operator
shall also determine THC emissions by
operating a continuous emission
monitor in accordance with
Performance Specification 8A of
appendix B to part 60 of this chapter.
The duration of the test shall be 3 hours,
and the average THC concentration (as
calculated from the 1-minute averages)
during the 3-hour test shall be
calculated. The THC concentration
measured during the initial performance
test for total organic HAP will be used
to monitor compliance subsequent to
the initial performance test.
(vi) Emissions tests to determine
compliance with total inorganic HAP
limits shall be repeated annually,
beginning 1 year from the date of the
initial performance tests.
(5) The owner or operator of a kiln or
in-line kiln/raw mill subject to an
emission limitation for mercury in
§ 63.1343 shall demonstrate initial
compliance with the mercury limit by
complying with the requirements of
(b)(5)(i) through (b)(5)(vi) of this section.
(i) Operate a continuous emission
monitor in accordance with
Performance Specification 12A of 40
CFR part 60, appendix B or a sorbent
trap based integrated monitor in
accordance with Performance
Specification 12B of 40 CFR part 60,
appendix B. The duration of the
performance test shall be a calendar
month. For each calendar month in
which the kiln or in-line kiln/raw mill
operates, hourly mercury concentration
data, stack gas volumetric flow rate data
shall be obtained. The owner or operator
shall determine, record, and maintain a
record of the accuracy of the volumetric
flow rate monitoring system according
to the procedures in appendix A to part
75 of this chapter. The owner or
operator of an in-line kiln/raw mill shall
demonstrate initial compliance by
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calibrate, and maintain an instrument
for continuously measuring and
recording the exhaust gas flow rate to
the atmosphere according to the
requirements in § 60.63(m) of this
chapter.
E =
rwilkins on PROD1PC63 with PROPOSALS3
Where:
E = emission rate of mercury, kg/metric ton
(lb/million tons) of clinker production;
Cs = concentration of mercury, g/dscm (g/
dscf);
Qsd = volumetric flow rate of effluent gas,
dscm/hr (dscf/hr);
P = total kiln clinker production rate, metric
ton/hr (million ton/hr); and
K = conversion factor, 1000 g/kg (454 g/lb).
(6) The owner or operator of an
affected source subject to limitations on
emissions of HCl shall demonstrate
initial compliance with the HCl limit by
one of the following methods:
(i) If your source is equipped with a
wet scrubber such as a spray tower,
packed bed, or tray tower, use Method
321 of appendix A to this part. A repeat
test must be performed every 5 years to
demonstrate continued compliance.
(ii) If your source is not controlled by
a wet scrubber, you must operate a
continuous emission monitor in
accordance with Performance
Specification 15 of appendix B of part
60. The duration of the performance test
shall be 24 hours. The owner or operator
shall calculate the daily average HCl
concentration (as calculated from the
hourly averages obtained during the
performance test). The owner or
operator of an in-line kiln/raw mill shall
demonstrate initial compliance by
conducting separate performance tests
while the raw mill of the in-line kiln/
raw mill is under normal operating
conditions and while the raw mill of the
in-line kiln/raw mill is not operating.
(c) Except as provided in paragraph
(e) of this section, performance tests are
required for existing kilns or in-line
kiln/raw mills that are subject to a PM,
THC, HCl or mercury emissions limit
and must be repeated every 5 years
except for pollutants where that specific
pollutant is monitored using a CEMS.
*
*
*
*
*
(f) The owner or operator of an
affected facility shall submit the
information specified in paragraphs
(c)(1) through (c)(4) of this section no
later than 60 days following the initial
performance test. All reports shall be
signed by the facilities manager.
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( Cs Qsd )
( PK )
(Eq. 5)
(1) The initial performance test data
as recorded under § 60.56c(b)(1) through
(b)(14), as applicable.
(2) The values for the site-specific
operating parameters established
pursuant to § 60.56c(d), (h), or (j), as
applicable, and a description, including
sample calculations, of how the
operating parameters were established
during the initial performance test.
(3) For each affected facility as
defined in § 60.50c(a)(3).
(4) That uses a bag leak detection
system, analysis and supporting
documentation demonstrating
conformance with EPA guidance and
specifications for bag leak detection
systems in § 60.57c(h).
(g) For affected facilities, as defined in
§ 60.50c(a)(3) and (4), that choose to
submit an electronic copy of stack test
reports to EPA’s WebFIRE data base, as
of December 31, 2011, the owner or
operator of an affected facility shall
enter the test data into EPA’s data base
using the Electronic Reporting Tool
located at https://www.epa.gov/ttn/chief/
ert/ert_tool.html.
11. Section 63.1350 is amended to
read as follows:
a. By revising paragraph (a)(4)(i),
(a)(4)(iv), (a)(4)(vi) and (vii);
b. By revising paragraph (c)(1) and (2)
introductory text;
c. By revising paragraph (d)(1) and (2)
introductory text;
d. By revising paragraph (e)
introductory text;
e. By revising paragraph (g)
introductory text;
f. By revising paragraph (h)
introductory text;
g. By revising paragraph (h)(2)
through (h)(4);
h. By revising paragraph (k);
i. By revising paragraphs (m)
introductory text;
j. By revising paragraphs (n),(o) and
(p); and
k. By adding paragraphs (q) and (r).
§ 63.1350
Monitoring requirements.
(a) * * *
(4) * * *
(i) The owner or operator must
conduct a monthly 20-minute visible
PO 00000
Frm 00053
Fmt 4701
(iii) The owner or operator shall
determine compliance with the mercury
limitations by dividing the average
mercury concentration by the clinker
production rate during the same
calendar month using the Equation 3 of
this section:
Sfmt 4702
emissions test of each affected source in
accordance with Method 22 of appendix
A–7 to part 60 of this chapter. The test
must be conducted while the affected
source is in operation.
*
*
*
*
*
(iv) If visible emissions are observed
during any Method 22 test, of appendix
A–7 to part 60, the owner or operator
must conduct five 6-minute averages of
opacity in accordance with Method 9 of
appendix A–4 to part 60 of this chapter.
The Method 9 test, of appendix A–4 to
part 60, must begin within 1 hour of any
observation of visible emissions.
*
*
*
*
*
(vi) If any partially enclosed or
unenclosed conveying system transfer
point is located in a building, the owner
or operator of the portland cement plant
shall have the option to conduct a
Method 22 test, of appendix A–7 to part
60, according to the requirements of
paragraphs (a)(4)(i) through (iv) of this
section for each such conveying system
transfer point located within the
building, or for the building itself,
according to paragraph (a)(4)(vii) of this
section.
(vii) If visible emissions from a
building are monitored, the
requirements of paragraphs (a)(4)(i)
through (iv) of this section apply to the
monitoring of the building, and you
must also test visible emissions from
each side, roof and vent of the building
for at least 20 minutes. The test must be
conducted under normal operating
conditions.
*
*
*
*
*
(c) * * *
(1) Except as provided in paragraph
(c)(2) of this section, the owner or
operator shall install, calibrate,
maintain, and continuously operate a
continuous opacity monitoring system
(COMS) located at the outlet of the PM
control device to continuously monitor
the opacity. The COMS shall be
installed, maintained, calibrated, and
operated as required by subpart A,
general provisions of this part, and
according to PS–1 of appendix B to part
60 of this chapter.
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operating a continuous emission
monitor while the raw mill of the in-line
kiln/raw mill is under normal operating
conditions and while the raw mill of the
in-line kiln/raw mill is not operating.
(ii) Owners or operators using a
mercury CEMS must install, operate,
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(2) The owner or operator of a kiln or
in-line kiln/raw mill subject to the
provisions of this subpart using a fabric
filter with multiple stacks or an
electrostatic precipitator with multiple
stacks may, in lieu of installing the
continuous opacity monitoring system
required by paragraph (c)(1) of this
section, monitor opacity in accordance
with paragraphs (c)(2)(i) through (ii) of
this section. If the control device
exhausts through a monovent, or if the
use of a COMS in accordance with the
installation specifications of PS–1 of
appendix B to part 60 of this chapter is
not feasible, the owner or operator must
monitor opacity in accordance with
paragraphs (c)(2)(i) through (ii) of this
section.
*
*
*
*
*
(d)(1) Except as provided in paragraph
(d)(2) of this section, the owner or
operator shall install, calibrate,
maintain, and continuously operate a
COMS located at the outlet of the
clinker cooler PM control device to
continuously monitor the opacity. The
COMS shall be installed, maintained,
calibrated, and operated as required by
subpart A, general provisions of this
part, and according to PS–1 of appendix
B to part 60 of this chapter.
(2) The owner or operator of a clinker
cooler subject to the provisions of this
subpart using a fabric filter with
multiple stacks or an electrostatic
precipitator with multiple stacks may,
in lieu of installing the continuous
opacity monitoring system required by
paragraph (d)(1) of this section, monitor
opacity in accordance with paragraphs
(d)(2)(i) through (ii) of this section. If the
control device exhausts through a
monovent, or if the use of a COMS in
accordance with the installation
specifications of PS–1 of appendix B to
part 60 of this chapter is not feasible,
the owner or operator must monitor
opacity in accordance with paragraphs
(d)(2)(i) through (ii) of this section.
*
*
*
*
*
(e) The owner or operator of a raw
mill or finish mill shall monitor opacity
by conducting daily visual emissions
observations of the mill sweep and air
separator PMCD of these affected
sources in accordance with the
procedures of Method 22 of appendix
A–7 to part 60 of this chapter. The
Method 22 test, of appendix A–7 to part
60, shall be conducted while the
affected source is operating at the
representative performance conditions.
The duration of the Method 22 test, of
appendix A–7 to part 60, shall be 6
minutes. If visible emissions are
observed during any Method 22 test, of
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appendix A–7 to part 60, the owner or
operator must:
*
*
*
*
*
(g) The owner or operator of an
affected source subject to an emissions
limitation on D/F emissions that
employs carbon injection as an emission
control technique shall comply with the
monitoring requirements of paragraphs
(f)(1) through (f)(6) and (g)(1) through
(g)(6) of this section to demonstrate
continuous compliance with the D/F
emissions standard.
*
*
*
*
*
(h) The owner or operator of an
affected source subject to a limitation on
THC emissions under this subpart shall
comply with the monitoring
requirements of paragraphs (h)(1)
through (h)(3) of this section to
demonstrate continuous compliance
with the THC emission standard:
*
*
*
*
*
(2) For existing facilities complying
with the THC emissions limits of
§ 63.1343, the 30-day average THC
concentration in any gas discharged
from the main exhaust of a kiln, or inline kiln/raw mill, must not exceed their
THC emissions limit, reported as
propane, corrected to seven percent
oxygen.
(3) For new or reconstructed facilities
complying with the THC emission
limits of § 63.1343, the 30-day average
THC concentration in any gas
discharged from the main exhaust of a
kiln or in-line kiln/raw mill must not
exceed their THC emission limit,
reported as propane, corrected to 7
percent oxygen.
(4) For new or reconstructed facilities
complying with the THC emission
limits of § 63.1346, any daily average
THC concentration in any gas
discharged from a raw material dryer
must not exceed their THC emission
limit, reported as propane, corrected to
7 percent oxygen.
*
*
*
*
*
(k) The owner or operator of an
affected source subject to a particulate
matter standard under § 63.1343 using a
fabric filter for PM control must install,
operate, and maintain a bag leak
detection system according to
paragraphs (k)(1) through (k)(3) of this
section.
(1) Each bag leak detection system
must meet the specifications and
requirements in paragraphs (k)(1)(i)
through (k)(1)(viii) of this section.
(i) The bag leak detection system must
be certified by the manufacturer to be
capable of detecting PM emissions at
concentrations of 1 milligram per dry
standard cubic meter (0.00044 grains
per actual cubic foot) or less.
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Sfmt 4702
(ii) The bag leak detection system
sensor must provide output of relative
PM loadings. The owner or operator
shall continuously record the output
from the bag leak detection system using
electronic or other means (e.g., using a
strip chart recorder or a data logger).
(iii) The bag leak detection system
must be equipped with an alarm system
that will sound when the system detects
an increase in relative particulate
loading over the alarm set point
established according to paragraph
(k)(1)(iv) of this section, and the alarm
must be located such that it can be
heard by the appropriate plant
personnel.
(iv) In the initial adjustment of the bag
leak detection system, you must
establish, at a minimum, the baseline
output by adjusting the sensitivity
(range) and the averaging period of the
device, the alarm set points, and the
alarm delay time.
(v) Following initial adjustment, you
shall not adjust the averaging period,
alarm set point, or alarm delay time
without approval from the
Administrator or delegated authority
except as provided in paragraph
(k)(1)(vi) of this section.
(vi) Once per quarter, you may adjust
the sensitivity of the bag leak detection
system to account for seasonal effects,
including temperature and humidity,
according to the procedures identified
in the site-specific monitoring plan
required by paragraph (k)(2) of this
section.
(vii) You must install the bag leak
detection sensor downstream of the
fabric filter.
(viii) Where multiple detectors are
required, the system’s instrumentation
and alarm may be shared among
detectors.
(2) You must develop and submit to
the Administrator or delegated authority
for approval a site-specific monitoring
plan for each bag leak detection system.
You must operate and maintain the bag
leak detection system according to the
site-specific monitoring plan at all
times. Each monitoring plan must
describe the items in paragraphs (k)(2)(i)
through (k)(2)(vi) of this section. At a
minimum you must retain records
related to the site-specific monitoring
plan and information discussed in
paragraphs (k)(2)(i) through (k)(2)(vi) of
this section for a period of 2 years onsite and 3 years off-site;
(i) Installation of the bag leak
detection system;
(ii) Initial and periodic adjustment of
the bag leak detection system, including
how the alarm set-point will be
established;
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(iii) Operation of the bag leak
detection system, including quality
assurance procedures;
(iv) How the bag leak detection
system will be maintained, including a
routine maintenance schedule and spare
parts inventory list;
(v) How the bag leak detection system
output will be recorded and stored; and
(vi) Corrective action procedures as
specified in paragraph (k)(3) of this
section. In approving the site-specific
monitoring plan, the Administrator or
delegated authority may allow owners
and operators more than 3 hours to
alleviate a specific condition that causes
an alarm if the owner or operator
identifies in the monitoring plan this
specific condition as one that could lead
to an alarm, adequately explains why it
is not feasible to alleviate this condition
within 3 hours of the time the alarm
occurs, and demonstrates that the
requested time will ensure alleviation of
this condition as expeditiously as
practicable.
(3) For each bag leak detection
system, you must initiate procedures to
determine the cause of every alarm
within 1 hour of the alarm. Except as
provided in paragraph (k)(2)(vi) of this
section, you must alleviate the cause of
the alarm within 3 hours of the alarm by
taking whatever corrective action(s) are
necessary. Corrective actions may
include, but are not limited to the
following:
(i) Inspecting the fabric filter for air
leaks, torn or broken bags or filter
media, or any other condition that may
cause an increase in PM emissions;
(ii) Sealing off defective bags or filter
media;
(iii) Replacing defective bags or filter
media or otherwise repairing the control
device;
(iv) Sealing off a defective fabric filter
compartment;
(v) Cleaning the bag leak detection
system probe or otherwise repairing the
bag leak detection system; or
(vi) Shutting down the process
producing the PM emissions.
(4) The owner or operator of a kiln or
clinker cooler using a PM continuous
emission monitoring system (CEMS) to
demonstrate compliance with the
particulate matter emission limit in
§ 63.1343 must install, certify, operate,
and maintain the CEMS as specified in
paragraphs (p)(1) through (p)(3) of this
section.
*
*
*
*
*
(m) The requirements under
paragraph (e) of this section to conduct
daily Method 22 testing shall not apply
to any specific raw mill or finish mill
equipped with a continuous opacity
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monitoring system (COMS) or bag leak
detection system (BLDS). If the owner or
operator chooses to install a COMS in
lieu of conducting the daily visual
emissions testing required under
paragraph (e) of this section, then the
COMS must be installed at the outlet of
the PM control device of the raw mill or
finish mill, and the COMS must be
installed, maintained, calibrated, and
operated as required by the general
provisions in subpart A of this part and
according to PS–1 of appendix B to part
60 of this chapter. The 6-minute average
opacity for any 6-minute block period
must not exceed 10 percent. If the
owner or operator chooses to install a
BLDS in lieu of conducting the daily
visual emissions testing required under
paragraph (e) of this section, the
requirements in paragraphs (k)(1)
through (k)(3) of this section apply to
each BLDS.
*
*
*
*
*
(n) The owner or operator of a kiln or
in-line kiln raw mill shall install and
operate a continuous emissions monitor
in accordance with Performance
Specification 12A of 40 CFR part 60,
appendix B or a sorbent trap-based
integrated monitor in accordance with
Performance Specification 12B of 40
CFR part 60, appendix B. The owner or
operator shall operate and maintain
each CEMS according to the quality
assurance requirements in Procedure 4
of 40 CFR part 60, appendix F.
(o) The owner or operator of any
portland cement plant subject to the PM
limit (lb/ton of clinker) for new or
existing sources in § 63.1343(b) or (c)
shall:
(1) Install, calibrate, maintain and
operate a permanent weigh scale
system, or use another method approved
by the Administrator, to measure and
record weight rates in tons–mass per
hour of the amount of clinker produced.
The system of measuring hourly clinker
production must be maintained within
±5 percent accuracy. The owner or
operator shall determine, record, and
maintain a record of the accuracy of the
system of measuring hourly clinker
production before initial use (for new
sources) or within 30 days of the
effective date of this rule (for existing
sources). During each quarter of source
operation, the owner or operator shall
determine, record, and maintain a
record of the ongoing accuracy of the
system of measuring hourly clinker
production. The use of a system that
directly measures kiln feed rate and
uses a conversion factor to determine
the clinker production rate is an
acceptable method.
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21189
(2) Record the daily clinker
production rates and kiln feed rates.
(p) The owner or operator of a kiln or
clinker cooler using a PM continuous
emission monitoring system (CEMS) to
demonstrate compliance with the
particulate matter emission limit in
§ 63.1343 or § 63.1345 must install,
certify, operate, and maintain the CEMS
as specified in paragraphs (p)(1) through
(p)(3) of this section.
(1) The owner or operator must
conduct a performance evaluation of the
PM CEMS according to the applicable
requirements of § 60.13, Performance
Specification 11 of appendix B of part
60, and Procedure 2 of appendix F to
part 60.
(2) During each relative accuracy test
run of the CEMS required by
Performance Specification 11 of
appendix B to part 60, PM and oxygen
(or carbon dioxide) data must be
collected concurrently (or within a 30to 60-minute period) during operation of
the CEMS and when conducting
performance tests using the following
test methods:
(i) For PM, Method 5 or 5B of
appendix A–5 to part 60 or Method 17
of appendix A–6 to part 60.
(ii) For oxygen (or carbon dioxide),
Method 3, 3A, or 3B of appendix A–2
to part 60, as applicable.
(3) Procedure 2 of appendix F to part
60 for quarterly accuracy determinations
and daily calibration drift tests. The
owner or operator must perform
Relative Response Audits annually and
Response Correlation Audits every 3
years.
(q) The owner or operator of an
affected source subject to limitations on
emissions of HCl shall:
(1) Continuously monitor compliance
with the HCl limit by operating a
continuous emission monitor in
accordance with Performance
Specification 15 of part 60, appendix B.
The owner or operator shall operate and
maintain each CEMS according to the
quality assurance requirements in
Procedure 1 of 40 CFR part 60, appendix
F, or
(2) Monitor your wet scrubber
parameters as specified in 40 CFR part
63, subpart SS.
(r) The owner or operator complying
with the total organic HAP emissions
limits of § 63.1343 shall continuously
monitor THC according to paragraphs
(r)(1) through (r)(2) of this section to
demonstrate continuous compliance
with the emission limits for total
organic HAP.
(1) Install, operate and maintain a
THC continuous emission monitoring
system in accordance with Performance
Specification 8A, of appendix B to part
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emission limit of 6 ppmvd or the
mercury standard of 14 lb/MM tons
clinker will be December 21, 2009, or
the effective date of these amendments,
whichever is later.
(e) The compliance data for existing
sources with the revised PM, mercury,
THC, and HCl emissions limits will be
3 years from the effective data of these
amendments.
(f) The compliance date for new
sources not subject to paragraph (d) of
this section will be the effective date of
the final rule or startup, whichever is
later.
13. Section 63.1354 is amended by
adding paragraph (b)(9)(vi) to read as
follows:
60 of this chapter and comply with all
of the requirements for continuous
monitoring found in the general
provisions, subpart A of the part. The
owner or operator shall operate and
maintain each CEMS according to the
quality assurance requirements in
Procedure 1 of 40 CFR part 60, appendix
F.
(2) Calculate the 3-hour average THC
concentration as the average of three
successive 1-hour average THC
readings. The 3-hour average THC
concentration shall not exceed the
average THC concentration established
during the initial performance tests for
total organic HAP.
12. Section 63.1351 is amended by
revising paragraph (d) and adding
paragraphs (e) and (f) to read as follows:
§ 63.1354
§ 63.1351
*
Compliance dates.
*
*
*
*
*
(d) The compliance date for a new
source which commenced construction
after December 2, 2005, and before
December 20, 2006 to meet the THC
Reporting requirements.
*
*
*
*
(b)(9) * * *
(vi) Monthly rolling average mercury
concentration for each kiln and in-line
kiln/raw mill.
*
*
*
*
*
14. Section 63.1355 is amended by
revising paragraph (e) to read as follows:
§ 63.1355
Recordkeeping requirements.
*
*
*
*
*
(e) You must keep records of the daily
clinker production rates and kiln feed
rates for area sources.
*
*
*
*
*
15. Section 63.1356 is revised to read
as follows:
§ 63.1356 Sources with multiple emission
limits or monitoring requirements.
If an affected facility subject to this
subpart has a different emission limit or
requirement for the same pollutant
under another regulation in title 40 of
this chapter, the owner or operator of
the affected facility must comply with
the most stringent emission limit or
requirement and is exempt from the less
stringent requirement.
16. Table 1 to Subpart LLL of Part 63
is revised to read as follows:
TABLE 1 TO SUBPART LLL OF PART 63—APPLICABILITY OF GENERAL PROVISIONS
Citation
Requirement
Applies to subpart
LLL
63.1(a)(1)–(4) ........................................
63.1(a)(5) ..............................................
63.1(a)(6)–(8) ........................................
63.1(a)(9) ..............................................
63.1(a)(10)–(14) ....................................
63.1(b)(1) ..............................................
63.1(b)(2)–(3) ........................................
63.1(c)(1) ...............................................
Applicability ..........................................
..............................................................
Applicability ..........................................
..............................................................
Applicability ..........................................
Initial Applicability Determination .........
Initial Applicability Determination .........
Applicability After Standard Established.
Permit Requirements ...........................
Yes.
No ...........................
Yes.
No ...........................
Yes.
No ...........................
Yes.
Yes.
..............................................................
Extensions, Notifications ......................
..............................................................
Applicability of Permit Program ...........
Definitions ............................................
Units and Abbreviations .......................
Prohibited Activities ..............................
..............................................................
Compliance date ..................................
Circumvention, Severability .................
Construction/Reconstruction ................
Compliance Dates ................................
..............................................................
Construction Approval, Applicability ....
..............................................................
Approval of Construction/Reconstruction.
Approval of Construction/Reconstruction.
Approval of Construction/Reconstruction.
Compliance for Standards and Maintenance.
Compliance Dates ................................
..............................................................
Compliance Dates ................................
Compliance Dates ................................
..............................................................
Compliance Dates ................................
..............................................................
No ...........................
Yes.
No ...........................
Yes.
Yes ..........................
Yes.
Yes.
No ...........................
Yes.
Yes.
Yes.
Yes.
No ...........................
Yes.
No ...........................
Yes.
63.1(c)(2) ...............................................
63.1(c)(3) ...............................................
63.1(c)(4)–(5) ........................................
63.1(d) ...................................................
63.1(e) ...................................................
63.2 .......................................................
63.3(a)–(c) .............................................
63.4(a)(1)–(3) ........................................
63.4(a)(4) ..............................................
63.4(a)(5) ..............................................
63.4(b)–(c) .............................................
63.5(a)(1)–(2) ........................................
63.5(b)(1) ..............................................
63.5(b)(2) ..............................................
63.5(b)(3)–(6) ........................................
63.5(c) ...................................................
63.5(d)(1)–(4) ........................................
63.5(e) ...................................................
63.5(f)(1)–(2) .........................................
rwilkins on PROD1PC63 with PROPOSALS3
63.6(a) ...................................................
63.6(b)(1)–(5) ........................................
63.6(b)(6) ..............................................
63.6(b)(7) ..............................................
63.6(c)(1)–(2) ........................................
63.6(c)(3)–(4) ........................................
63.6(c)(5) ...............................................
63.6(d) ...................................................
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Yes ..........................
Explanation
[Reserved].
[Reserved].
§ 63.1340 specifies applicability.
Area sources must obtain Title V permits.
[Reserved].
[Reserved].
Additional definitions in § 63.1341.
[Reserved].
[Reserved].
[Reserved].
Yes.
Yes.
Yes.
Yes.
No ...........................
Yes.
Yes.
No ...........................
Yes.
No ...........................
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[Reserved].
[Reserved].
[Reserved].
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TABLE 1 TO SUBPART LLL OF PART 63—APPLICABILITY OF GENERAL PROVISIONS—Continued
Requirement
Applies to subpart
LLL
63.6(e)(1)–(2) ........................................
63.6(e)(3) ..............................................
63.6(f)(1) ...............................................
63.6(f)(2)–(3) .........................................
63.6(g)(1)–(3) ........................................
63.6(h)(1) ..............................................
63.6(h)(2) ..............................................
63.6(h)(3) ..............................................
63.6(h)(4)–(h)(5)(i) ................................
63.6(h)(5)(ii)–(iv) ...................................
63.6(h)(6) ..............................................
63.6(h)(7) ..............................................
63.6(i)(1)–(14) .......................................
63.6(i)(15) ..............................................
63.6(i)(16) ..............................................
63.6(j) ....................................................
63.7(a)(1)–(3) ........................................
63.7(b) ...................................................
63.7(c) ...................................................
63.7(d) ...................................................
63.7(e)(1)–(4) ........................................
63.7(f) ....................................................
63.7(g) ...................................................
63.7(h) ...................................................
63.8(a)(1) ..............................................
63.8(a)(2) ..............................................
Operation & Maintenance ....................
Startup, Shutdown Malfunction Plan ...
Compliance with Emission Standards
Compliance with Emission Standards
Alternative Standard ............................
Opacity/VE Standards ..........................
Opacity/VE Standards ..........................
..............................................................
Opacity/VE Standards ..........................
Opacity/VE Standards ..........................
Opacity/VE Standards ..........................
Opacity/VE Standards ..........................
Extension of Compliance .....................
..............................................................
Extension of Compliance .....................
Exemption from Compliance ................
Performance Testing Requirements ....
Notification ...........................................
Quality Assurance/Test Plan ...............
Testing Facilities ..................................
Conduct of Tests ..................................
Alternative Test Method .......................
Data Analysis .......................................
Waiver of Tests ....................................
Monitoring Requirements .....................
Monitoring ............................................
Yes.
Yes.
No.
Yes.
Yes.
No.
Yes.
No ...........................
Yes.
No ...........................
Yes.
Yes.
Yes.
No ...........................
Yes.
Yes.
Yes ..........................
Yes.
Yes.
Yes.
Yes.
Yes.
Yes.
Yes.
Yes.
No ...........................
63.8(a)(3) ..............................................
63.8(a)(4) ..............................................
63.8(b)(1)–(3) ........................................
63.8(c)(1)–(8) ........................................
..............................................................
Monitoring ............................................
Conduct of Monitoring ..........................
CMS Operation/Maintenance ...............
No ...........................
No ...........................
Yes.
Yes ..........................
63.8(d) ...................................................
63.8(e) ...................................................
63.8(f)(1)–(5) .........................................
Quality Control .....................................
Performance Evaluation for CMS ........
Alternative Monitoring Method .............
Yes.
Yes.
Yes ..........................
63.8(f)(6) ...............................................
63.8(g) ...................................................
63.9(a) ...................................................
63.9(b)(1)–(5) ........................................
63.9(c) ...................................................
63.9(d) ...................................................
Alternative to RATA Test .....................
Data Reduction ....................................
Notification Requirements ....................
Initial Notifications ................................
Request for Compliance Extension .....
New Source Notification for Special
Compliance Requirements.
Notification of Performance Test .........
Notification of VE/Opacity Test ............
Yes.
Yes.
Yes.
Yes.
Yes.
Yes.
63.9(e) ...................................................
63.9(f) ....................................................
63.9(g) ...................................................
63.9(h)(1)–(3) ........................................
63.9(h)(4) ..............................................
63.9(h)(5)–(6) ........................................
63.9(i) ....................................................
63.9(j) ....................................................
63.10(a) .................................................
63.10(b) .................................................
63.10(c)(1) .............................................
Additional CMS Notifications ...............
Notification of Compliance Status ........
..............................................................
Notification of Compliance Status ........
Adjustment of Deadlines ......................
Change in Previous Information ..........
Recordkeeping/Reporting ....................
General Requirements .........................
Additional CMS Recordkeeping ...........
Yes.
Yes.
No ...........................
Yes.
Yes.
Yes.
Yes.
Yes.
Yes ..........................
63.10(c)(2)–(4) ......................................
63.10(c)(5)–(8) ......................................
..............................................................
Additional CMS Recordkeeping ...........
No ...........................
Yes ..........................
63.10(c)(9) .............................................
63.10(c)(10)–(15) ..................................
rwilkins on PROD1PC63 with PROPOSALS3
Citation
..............................................................
Additional CMS Recordkeeping ...........
No ...........................
Yes ..........................
63.10(d)(1)
63.10(d)(2)
63.10(d)(3)
63.10(d)(4)
63.10(d)(5)
General Reporting Requirements ........
Performance Test Results ...................
Opacity or VE Observations ................
Progress Reports .................................
Startup, Shutdown, Malfunction Reports.
Additional CMS Reports ......................
Yes.
Yes.
Yes.
Yes.
Yes.
............................................
............................................
............................................
............................................
............................................
63.10(e)(1)–(2) ......................................
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Yes.
Yes ..........................
Explanation
[Reserved].
Test duration specified in subpart LLL.
[Reserved].
§ 63.1349 has specific requirements.
§ 63.1350 includes CEMS
ments.
[Reserved].
Flares not applicable.
Temperature and activated carbon injection monitoring data reduction requirements given in subpart LLL.
Additional
§ 63.1350(l).
requirements
in
Notification not required for VE/opacity
test under § 63.1350(e) and (j).
[Reserved].
PS–8A supersedes requirements for
THC CEMS.
[Reserved].
PS–8A supersedes requirements for
THC CEMS.
[Reserved].
PS–8A supersedes requirements for
THC CEMS.
Yes.
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require-
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TABLE 1 TO SUBPART LLL OF PART 63—APPLICABILITY OF GENERAL PROVISIONS—Continued
Citation
Requirement
Applies to subpart
LLL
Explanation
63.10(e)(3) ............................................
Excess Emissions and CMS Performance Reports.
Waiver for Recordkeeping/Reporting ...
Control Device Requirements ..............
State Authority and Delegations ..........
State/Regional Addresses ...................
Incorporation by Reference .................
Availability of Information .....................
Yes ..........................
Exceedances are defined in subpart
LLL.
63.10(f) ..................................................
63.11(a)–(b) ..........................................
63.12(a)–(c) ...........................................
63.13(a)–(c) ...........................................
63.14(a)–(b) ..........................................
63.15(a)–(b) ..........................................
Appendix to Part 63—[Amended]
17. Section 1.3.2 of Method 321 of
Appendix A to Part 63—Test Methods is
revised to read as follows:
Appendix A to Part 63—Test Methods
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*
*
*
VerDate Nov<24>2008
*
*
18:58 May 05, 2009
Jkt 217001
Yes.
No ...........................
Yes.
Yes.
Yes.
Yes.
Test Method 321—Measurement of Gaseous
Hydrogen Chloride Emissions at Portland
Cement Kilns by Fourier Transform Infrared
(FTIR) Spectroscopy
*
*
*
*
*
1.3.2 The practical lower quantification
range is usually higher than that indicated by
the instrument performance in the laboratory,
and is dependent upon (1) the presence of
interfering species in the exhaust gas (notably
H2O), (2) the optical alignment of the gas cell
and transfer optics, and (3) the quality of the
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Flares not applicable.
reflective surfaces in the cell (cell
throughput). Under typical test conditions
(moisture content of up to 30 percent, 10
meter absorption pathlength, liquid nitrogencooled IR detector, 0.5 cm¥1 resolution, and
an interferometer sampling time of 60
seconds) a typical lower quantification range
for HCl is 0.1 to 1.0 ppm.
*
*
*
*
*
[FR Doc. E9–10206 Filed 5–5–09; 8:45 am]
BILLING CODE 6560–50–P
E:\FR\FM\06MYP3.SGM
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Agencies
[Federal Register Volume 74, Number 86 (Wednesday, May 6, 2009)]
[Proposed Rules]
[Pages 21136-21192]
From the Federal Register Online via the Government Printing Office [www.gpo.gov]
[FR Doc No: E9-10206]
[[Page 21135]]
-----------------------------------------------------------------------
Part III
Environmental Protection Agency
-----------------------------------------------------------------------
40 CFR Parts 60 and 63
National Emission Standards for Hazardous Air Pollutants From the
Portland Cement Manufacturing Industry; Proposed Rule
Federal Register / Vol. 74, No. 86 / Wednesday, May 6, 2009 /
Proposed Rules
[[Page 21136]]
-----------------------------------------------------------------------
ENVIRONMENTAL PROTECTION AGENCY
40 CFR Parts 60 and 63
[EPA-HQ-OAR-2002-0051; FRL-8898-1]
RIN 2060-AO15
National Emission Standards for Hazardous Air Pollutants From the
Portland Cement Manufacturing Industry
AGENCY: Environmental Protection Agency (EPA).
ACTION: Proposed rule.
-----------------------------------------------------------------------
SUMMARY: EPA is proposing amendments to the current National Emission
Standards for Hazardous Air Pollutants (NESHAP) from the Portland
Cement Manufacturing Industry. These proposed amendments would add or
revise, as applicable, emission limits for mercury, total hydrocarbons
(THC), and particulate matter (PM) from kilns and in-line kiln/raw
mills located at a major or an area source, and hydrochloric acid (HCl)
from kilns and in-line kiln/raw mills located at major sources. These
proposed amendments also would remove the following four provisions in
the current regulation: the operating limit for the average hourly
recycle rate for cement kiln dust; the requirement that cement kilns
only use certain type of utility boiler fly ash; the opacity limits for
kilns and clinker coolers; and the 50 parts per million volume dry
(ppmvd) THC emission limit for new greenfield sources. EPA is also
proposing standards which would apply during startup, shutdown, and
operating modes for all of the current section 112 standards applicable
to cement kilns.
Finally, EPA is proposing performance specifications for use of
mercury continuous emission monitors (CEMS), which specifications would
be generally applicable and so could apply to sources from categories
other than, and in addition to, portland cement, and updating
recordkeeping and testing requirements.
DATES: Comments must be received on or before July 6, 2009. If any one
contacts EPA by May 21, 2009 requesting to speak at a public hearing,
EPA will hold a public hearing on May 26, 2009. Under the Paperwork
Reduction Act, comments on the information collection provisions are
best assured of having full effect if the Office of Management and
Budget (OMB) receives a copy of your comments on or before June 5,
2009.
ADDRESSES: Submit your comments, identified by Docket ID No. EPA-HQ-
OAR-2002-0051, by one of the following methods:
https://www.regulations.gov: Follow the on-line
instructions for submitting comments.
E-mail: a-and-r-docket@epa.gov.
Fax: (202) 566-9744.
Mail: U.S. Postal Service, send comments to: EPA Docket
Center (6102T), National Emission Standards for Hazardous Air Pollutant
From the Portland Cement Manufacturing Industry Docket, Docket ID No.
EPA-HQ-OAR-2002-0051, 1200 Pennsylvania Ave., NW., Washington, DC
20460. Please include a total of two copies. In addition, please mail a
copy of your comments on the information collection provisions to the
Office of Information and Regulatory Affairs, Office of Management and
Budget (OMB), Attn: Desk Officer for EPA, 725 17th St., NW.,
Washington, DC 20503.
Hand Delivery: In person or by courier, deliver comments
to: EPA Docket Center (6102T), Standards of Performance (NSPS) for
Portland Cement Plants Docket, Docket ID No. EPA-HQ-OAR-2007-0877, EPA
West, Room 3334, 1301 Constitution Avenue, NW., Washington, DC 20004.
Such deliveries are only accepted during the Docket's normal hours of
operation, and special arrangements should be made for deliveries of
boxed information. Please include a total of two copies.
Instructions: Direct your comments to Docket ID No. EPA-HQ-OAR-
2002-0051. EPA's policy is that all comments received will be included
in the public docket without change and may be made available online at
https://www.regulations.gov, including any personal information
provided, unless the comment includes information claimed to be
Confidential Business Information (CBI) or other information whose
disclosure is restricted by statute. Do not submit information that you
consider to be CBI or otherwise protected through https://www.regulations.gov or e-mail. The https://www.regulations.gov Web site
is an ``anonymous access'' system, which means EPA will not know your
identity or contact information unless you provide it in the body of
your comment. If you send an e-mail comment directly to EPA without
going through https://www.regulations.gov, your e-mail address will be
automatically captured and included as part of the comment that is
placed in the public docket and made available on the Internet. If you
submit an electronic comment, EPA recommends that you include your name
and other contact information in the body of your comment and with any
disk or CD-ROM you submit. If EPA cannot read your comment due to
technical difficulties and cannot contact you for clarification, EPA
may not be able to consider your comment. Electronic files should avoid
the use of special characters, any form of encryption, and be free of
any defects or viruses.
Docket: All documents in the docket are listed in the https://www.regulations.gov index. Although listed in the index, some
information is not publicly available, e.g., CBI or other information
whose disclosure is restricted by statute. Certain other material, such
as copyrighted material, will be publicly available only in hard copy.
Publicly available docket materials are available either electronically
in https://www.regulations.gov or in hard copy at the EPA Docket Center,
National Emission Standards for Hazardous Air Pollutants from the
Portland Cement Manufacturing Industry Docket, EPA West, Room 3334,
1301 Constitution Ave., NW., Washington, DC. The Public Reading Room is
open from 8:30 a.m. to 4:30 p.m., Monday through Friday, excluding
legal holidays. The telephone number for the Public Reading Room is
(202) 566-1744, and the telephone number for the Docket Center is (202)
566-1742.
FOR FURTHER INFORMATION CONTACT: Mr. Keith Barnett, Office of Air
Quality Planning and Standards, Sector Policies and Programs Division,
Metals and Minerals Group (D243-02), Environmental Protection Agency,
Research Triangle Park, NC 27711, telephone number: (919) 541-5605; fax
number: (919) 541-5450; e-mail address: barnett.keith@epa.gov.
SUPPLEMENTARY INFORMATION:
The information presented in this preamble is organized as follows:
I. General Information
A. Does this action apply to me?
B. What should I consider as I prepare my comments to EPA?
C. Where can I get a copy of this document?
D. When would a public hearing occur?
II. Background Information
A. What is the statutory authority for these proposed
amendments?
B. Summary of the National Lime Association v. EPA Litigation
C. EPA's Response to the Remand
D. Reconsideration of EPA Final Action in Response to the Remand
III. Summary of Proposed Amendments to Subpart LLL
A. Emissions Limits
B. Operating Limits
C. Testing and Monitoring Requirements
IV. Rationale for Proposed Amendments to Subpart LLL
A. MACT Floor Determination Procedure for all Pollutants
[[Page 21137]]
B. Determination of MACT for Mercury Emissions From Major and
Area Sources
C. Determination of MACT for THC Emissions From Major and Area
Sources
D. Determination of MACT for HCl Emissions From Major Sources
E. Determination of MACT for PM Emissions From Major and Area
Sources
F. Selection of Compliance Provisions
G. Selection of Compliance Dates
H. Discussion of EPA's Sector Based Approach for Cement
Manufacturing
I. Other Changes and Areas Where We Are Requesting Comment
V. Comments on Notice of Reconsideration and EPA Final Action in
Response To Remand
VI. Summary of Cost, Environmental, Energy, and Economic Impacts of
Proposed Amendments
A. What are the affected sources?
B. How are the impacts for this proposal evaluated?
C. What are the air quality impacts?
D. What are the water quality impacts?
E. What are the solid waste impacts?
F. What are the secondary impacts?
G. What are the energy impacts?
H. What are the cost impacts?
I. What are the economic impacts?
J. What are the benefits?
VII. Statutory and Executive Order Reviews
A. Executive Order 12866: Regulatory Planning and Review
B. Paperwork Reduction Act
C. Regulatory Flexibility Act
D. Unfunded Mandates Reform Act
E. Executive Order 13132: Federalism
F. Executive Order 13175: Consultation and Coordination With
Indian Tribal Governments
G. Executive Order 13045: Protection of Children From
Environmental Health Risks and Safety Risks
H. Executive Order 13211: Actions Concerning Regulations That
Significantly Affect Energy Supply, Distribution, or Use
I. National Technology Transfer Advancement Act
J. Executive Order 12898: Federal Actions to Address
Environmental Justice in Minority Populations and Low-Income
Populations
I. General Information
A. Does this action apply to me?
Categories and entities potentially regulated by this proposed rule
include:
----------------------------------------------------------------------------------------------------------------
NAICS code
Category \1\ Examples of regulated entities
----------------------------------------------------------------------------------------------------------------
Industry................................ 327310 Portland cement plants.
Federal government...................... ........... Not affected.
State/local/tribal government........... ........... Portland cement plants.
----------------------------------------------------------------------------------------------------------------
\1\ North American Industry Classification System.
This table is not intended to be exhaustive, but rather provides a
guide for readers regarding entities likely to be regulated by this
action. To determine whether your facility would be regulated by this
proposed action, you should examine the applicability criteria in 40
CFR 63.1340 (subpart LLL). If you have any questions regarding the
applicability of this proposed action to a particular entity, contact
the person listed in the preceding FOR FURTHER INFORMATION CONTACT
section.
B. What should I consider as I prepare my comments to EPA?
Do not submit information containing CBI to EPA through https://www.regulations.gov or e-mail. Send or deliver information identified
as CBI only to the following address: Roberto Morales, OAQPS Document
Control Officer (C404-02), Office of Air Quality Planning and
Standards, Environmental Protection Agency, Research Triangle Park, NC
27711, Attention Docket ID No. EPA-HQ-OAR-2002-0051. Clearly mark the
part or all of the information that you claim to be CBI. For CBI
information in a disk or CD-ROM that you mail to EPA, mark the outside
of the disk or CD-ROM as CBI and then identify electronically within
the disk or CD-ROM the specific information that is claimed as CBI. In
addition to one complete version of the comment that includes
information claimed as CBI, a copy of the comment that does not contain
the information claimed as CBI must be submitted for inclusion in the
public docket. Information so marked will not be disclosed except in
accordance with procedures set forth in 40 CFR part 2.
C. Where can I get a copy of this document?
In addition to being available in the docket, an electronic copy of
this proposed action is available on the Worldwide Web (WWW) through
the Technology Transfer Network (TTN). Following signature, a copy of
this proposed action will be posted on the TTN's policy and guidance
page for newly proposed or promulgated rules at https://www.epa.gov/ttn/oarpg. The TTN provides information and technology exchange in various
areas of air pollution control.
D. When and where would a public hearing occur?
If anyone contacts EPA requesting to speak at a public hearing by
May 21, 2009, a public hearing will be held on May 26, 2009. To request
a public hearing contact Ms. Pamela Garrett, EPA, Office of Air Quality
Planning and Standards, Sector Policy and Programs Division, Energy
Strategies Group (D243-01), Research Triangle Park, NC 27711, telephone
number 919-541-7966, e-mail address: garrett.pamela@epa.gov by the date
specified above in the DATES section. Persons interested in presenting
oral testimony or inquiring as to whether a public hearing is to be
held should also contact Ms. Pamela Garrett at least 2 days in advance
of the potential date of the public hearing.
If a public hearing is requested, it will be held at 10 a.m. at the
EPA Headquarters, Ariel Rios Building, 12th Street and Pennsylvania
Avenue, Washington, DC 20460 or at a nearby location.
II. Background Information
A. What is the statutory authority for these proposed amendments?
Section 112(d) of the Clean Air Act (CAA) requires EPA to set
emissions standards for Hazardous Air Pollutants (HAP) emitted by major
stationary sources based on performance of the maximum achievable
control technology (MACT). The MACT standards for existing sources must
be at least as stringent as the average emissions limitation achieved
by the best performing 12 percent of existing sources (for which the
administrator has emissions information) or the best performing 5
sources for source categories with less than 30 sources (CAA section
112(d)(3)(A) and (B)). This level of minimum stringency is called the
MACT floor. For new sources, MACT standards must be at least as
stringent as the control level achieved in practice by the best
controlled similar source (CAA section 112(d)(3)). EPA also must
consider more stringent ``beyond-the-floor'' control options. When
considering beyond-the-floor options, EPA must consider not only the
maximum degree of reduction in
[[Page 21138]]
emissions of HAP, but must take into account costs, energy, and nonair
environmental impacts when doing so.
Section 112(k)(3)(B) of the CAA requires EPA to identify at least
30 HAP that pose the greatest potential health threat in urban areas,
and section 112(c)(3) requires EPA to regulate, under section 112(d)
standards, the area source \1\ categories that represent 90 percent of
the emissions of the 30 ``listed'' HAP (``urban HAP''). We implemented
these listing requirements through the Integrated Urban Air Toxics
Strategy (64 FR 38715, July 19, 1999).\2\
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\1\ An area source is a stationary source of HAP emissions that
is not a major source. A major source is a stationary source that
emits or has the potential to emit 10 tons per year (tpy) or more of
any HAP or 25 tpy or more of any combination of HAP.
\2\ \\ Since its publication in the Integrated Urban Air Toxics
Strategy in 1999, EPA has amended the area source category list
several times.
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The portland cement source category was listed as a source category
for regulation under this 1999 Strategy based on emissions of arsenic,
cadmium, beryllium, lead, and polychlorinated biphenyls. The final
NESHAP for the Portland Cement Manufacturing Industry (64 FR 31898,
June 14, 1999) included emission limits based on performance of MACT
for the control of THC emissions from area sources. This 1999 rule
fulfills the requirement to regulate area source cement kiln emissions
of polychlorinated biphenyls (for which THC is a surrogate). However,
EPA did not include requirements for the control of the non-volatile
metal HAP (arsenic, cadmium, beryllium, and lead) from area sources in
the 1999 rule or in the 2006 amendments. To fulfill our requirements
under section 112(c)(3) and 112(k), EPA is thus proposing to set
emissions standards for these metal HAP from portland cement
manufacturing facilities that are area sources (using particulate
matter as a surrogate). In this proposal, EPA is proposing PM standards
for area sources based on performance of MACT.
Section 112(c)(6) requires EPA to list, and to regulate under
standards established pursuant to section 112(d)(2) or (d)(4),
categories of sources accounting for not less than 90 percent of
emissions of each of seven specific HAP: alkylated lead compounds;
polycyclic organic matter; hexachlorobenzene; mercury; polychlorinated
byphenyls; 2,3,7,8-tetrachlorodibenzofurans; and 2,3,7,8-
tetrachloroidibenzo-p-dioxin. Standards established under CAA 112(d)(2)
must reflect the performance of MACT. ``Portland cement manufacturing:
non-hazardous waste kilns'' is listed as a source category for
regulation under section 112(d)(2) pursuant to the section 112(c)(6)
requirements due to emissions of polycyclic organic matter, mercury,
and dioxin/furans (63 FR 17838, 17848, April 10, 1998); see also 63 FR
at 14193 (March 24, 1998) (area source cement kilns' emissions of
mercury, dibenzo-p-dioxins and dibenzo-p-furans, polycyclic organic
matter, and polychlorinated biphenyls are subject to MACT).
Section 129(a)(1)(A) of the Act requires EPA to establish specific
performance standards, including emission limitations, for ``solid
waste incineration units'' generally, and, in particular, for ``solid
waste incineration units combusting commercial or industrial waste''
(section 129(a)(1)(D)).\3\ Section 129 defines ``solid waste
incineration unit'' as ``a distinct operating unit of any facility
which combusts any solid waste material from commercial or industrial
establishments or the general public.'' Section 129(g)(1). Section 129
also provides that ``solid waste'' shall have the meaning established
by EPA pursuant to its authority under the [Resource Conservation and
Recovery Act]. Section 129(g)(6).
---------------------------------------------------------------------------
\3\ CAA section 129 refers to the Solid Waste Disposal Act
(SWDA). However, this act, as amended, is commonly referred to as
the Resource Conservation and Recovery Act (RCRA).
---------------------------------------------------------------------------
In Natural Resources Defense Council v. EPA, 489 F. 3d 1250, 1257-
61 (D.C. Cir. 2007), the court vacated the Commercial and Industrial
Solid Waste Incineration Units (CISWI) Definitions Rule, 70 FR 55568
(Sept. 22, 2005), which EPA issued pursuant to CAA section
129(a)(1)(D). In that rule, EPA defined the term ``commercial or
industrial solid waste incineration unit'' to mean a combustion unit
that combusts ``commercial or industrial waste.'' The rule defined
``commercial or industrial waste'' to mean waste combusted at a unit
that does not recover thermal energy from the combustion for a useful
purpose. Under these definitions, only those units that combusted
commercial or industrial waste and were not designed to, or did not
operate to, recover thermal energy from the combustion would be subject
to section 129 standards. The DC Circuit rejected the definitions
contained in the CISWI Definitions Rule and interpreted the term
``solid waste incineration unit'' in CAA section 129(g)(1) ``to
unambiguously include among the incineration units subject to its
standards any facility that combusts any commercial or industrial solid
waste material at all--subject to the four statutory exceptions
identified in [CAA section 129(g)(1).]'' NRDC v. EPA, 489 F.3d 1250,
1257-58.
In response to the Court's remand and vacatur of the CISWI
Definitions rule, EPA has initiated a rulemaking to define which
secondary materials are ``solid waste'' for purposes of subtitle D
(non-hazardous waste) of the Resource Conservation and Recovery Act
when burned in a combustion unit. See Advance Notice of Proposed
Rulemaking, 74 FR 41 (January 2, 2009) (soliciting comment on whether
certain secondary materials used as alternative fuels or ingredients
are solid wastes within the meaning of Subtitle D of the Resource
Conservation and Recovery Act). That definition, in turn, would
determine the applicability of section 129(a).
This definitional rulemaking is relevant to this proceeding because
some portland cement kilns combust secondary materials as alternative
fuels. However, there is no federal regulatory interpretation of
``solid waste'' for EPA to apply under Subtitle D of the Resource
Conservation and Recovery Act, and EPA cannot prejudge the outcome of
that pending rulemaking. Moreover, EPA has imperfect information on the
exact nature of the secondary materials which portland cement kilns
combust, such as information as to the provider(s) of the secondary
materials, how much processing the secondary materials may have
undergone, and other issues potentially relevant in a determination of
whether these materials are to be classified as solid wastes. See 74 FR
at 53-59. EPA therefore cannot reliably determine at this time if the
secondary materials combusted by cement kilns are to be classified as
solid wastes. Accordingly, EPA is basing all determinations as to
source classification on the emissions information now available, as
required by section 112(d)(3), and will necessarily continue to do so
until the solid waste definition discussed above is promulgated. The
current data base classifies all portland cement kilns as section 112
sources (i.e. subject to regulation under section 112). EPA notes,
however, that the combustion of secondary materials as alternative
fuels did not have any appreciable effect on the amount of HAP emitted
by any source.\4\
---------------------------------------------------------------------------
\4\ Development of the MACT Floors for the Proposed NESHAP for
Portland Cement. April 15, 2009.
---------------------------------------------------------------------------
[[Page 21139]]
B. Summary of the National Lime Association v. EPA Litigation
On June 14, 1999 (64 FR 31898), EPA issued the NESHAP for the
Portland Cement Manufacturing Industry (40 CFR part 63, subpart
LLL).\5\ The 1999 final rule established emission limitations for PM as
a surrogate for non-volatile HAP metals (major sources only), dioxins/
furans, and for greenfield \6\ new sources total THC as a surrogate for
organic HAP. These standards were intended to be based on the
performance of MACT pursuant to sections 112(d)(2) and (3). We did not
establish limits for THC for existing sources and non-greenfield new
sources, nor for HCl or mercury for new or existing sources. We
reasoned that emissions of these constituents were a function of raw
material concentrations and so were essentially uncontrolled, the
result being that there was no level of performance on which a floor
could be based. EPA further found that beyond the floor standards for
these HAP were not warranted.
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\5\ Cement kilns which burn hazardous waste are a separate
source category, since their emissions of many HAP differ from
portland cement kilns' as a result of the hazardous waste inputs.
Rules for hazardous waste-burning cement kilns are found at subpart
EEE of part 63.
\6\ For purposes of the 1999 rule a new greenfield kiln is a
kiln constructed after March 24, 1998, at a site where there are no
existing kilns.
---------------------------------------------------------------------------
Ruling on petitions for review of various environmental groups, the
DC Circuit held that EPA had erred in failing to establish section
112(d) standards for mercury, THC (except for greenfield new sources)
and hydrochloric acid. The court held that ``[n]othing in the statute
even suggests that EPA may set emission levels only for those * * *
HAPs controlled with technology.'' National Lime Ass'n v. EPA, 233 F.
3d 625, 633 (DC Cir. 2000). The court also stated that EPA is obligated
to consider other pollution-reducing measures such as process changes
and material substitution. Id. at 634. Later cases go on to hold that
EPA must account for levels of HAP in raw materials and other inputs in
establishing MACT floors, and further hold that sources with low HAP
emission levels due to low levels of HAP in their raw materials can be
considered best performers for purposes of establishing MACT floors.
See, e.g., Sierra Club v. EPA (Brick MACT), 479 F. 3d 875, 882-83 (DC
Cir. 2007).\7\
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\7\ In the remainder of the opinion, the court in National Lime
Ass'n upheld EPA's standards for particulate matter and dioxin (on
grounds that petitioner had not properly raised arguments in its
opening brief), upheld EPA's use of particulate matter as a
surrogate for HAP metals, and remanded for further explanation EPA's
choice of an analytic method for hydrochloric acid.
---------------------------------------------------------------------------
C. EPA's Response to the Remand
In response to the National Lime Ass'n mandate, on December 2,
2005, we proposed standards for mercury, THC, and HCl. (More
information on the regulatory and litigation history may be found at 70
FR 72332, December 2, 2005.) We received over 1,700 comments on the
proposed amendments. Most of these comments addressed the lack of a
mercury emission limitation in the proposed amendments. On December 20,
2006 (71 FR 76518), EPA published final amendments to the national
emission standards for these HAP. The final amendments contain a new
source standard for mercury emissions from cement kilns and kilns/in-
line raw mills of 41 micrograms per dry standard cubic meter, or
alternatively the application of a limestone wet scrubber with a
liquid-to-gas ratio of 30 gallons per 1,000 actual cubic feet per
minute of exhaust gas. The final rule also adopted a standard for new
and existing sources banning the use of utility boiler fly ash in
cement kilns where the fly ash mercury content has been increased
through the use of activated carbon or any other sorbent unless the
cement kiln seeking to use the fly ash can demonstrate that the use of
fly ash will not result in an increase in mercury emissions over its
baseline mercury emissions (i.e., emissions not using the mercury-laden
fly ash). EPA also issued a THC standard for new cement kilns (except
for greenfield cement kilns that commenced construction on or before
December 2, 2005) of 20 parts per million (corrected to 7 percent
oxygen) or 98 percent reduction in THC emissions from uncontrolled
levels. EPA did not set a standard for HCl, determining that HCl was a
pollutant for which a threshold had been established, and that no
cement kiln, even under worst-case operating conditions and exposure
assumptions, would emit HCl at levels that would exceed that threshold
level, allowing for an ample margin of safety.
D. Reconsideration of EPA Final Action in Response to the Remand
At the same time we issued the final amendments, EPA on its own
initiative made a determination to reconsider the new source standard
for mercury, the existing and new source standard banning cement kiln
use of certain mercury-containing fly ash, and the new source standard
for THC (71 FR 76553, December 20, 2006). EPA granted reconsideration
of the new source mercury standard both due to substantive issues
relating to the performance of wet scrubbers and because information
about their performance in the industry had not been available for
public comment at the time of proposal but is now available in the
docket. We also committed to undertake a test program for mercury
emissions from cement kilns equipped with wet scrubbers that would
enable us to resolve these issues. We further explained that we were
granting reconsideration of the work practice requirement banning the
use of certain mercury-containing fly ash in cement kilns to allow
further opportunity for comment on both the standard and the underlying
rationale and because we did not feel we had the level of analysis we
would like to support a beyond-the-floor determination. We granted
reconsideration of the new source standard for THC because the
information on which the standard was based arose after the period for
public comment. We requested comment on the actual standard, whether
the standard is appropriate for reconstructed new sources (if any
should occur) and the information on which the standard is based. We
specifically solicited data on THC emission levels from preheater/
precalciner cement kilns. We stated that we would evaluate all data and
comments received, and determine whether in light of those data and
comments it is appropriate to amend the promulgated standards.
EPA received comments on the notice of reconsideration from two
cement companies, three energy companies, three industry associations,
a technical consultant, one State, one environmental group, one ash
management company, one fuels company, and one private citizen. As part
of these comments, one industry trade association submitted a petition
to withdraw the new source MACT standards for mercury and THC and one
environmental group submitted a petition for reconsideration of the
2006 final action. A summary of these comments is available in the
docket for this rulemaking.\8\
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\8\ Summary of Comments on December 20, 2006 Final Rule and
Notice of Reconsideration. April 15, 2009.
---------------------------------------------------------------------------
In addition to the reconsideration discussed above, EPA received a
petition from Sierra Club requesting reconsideration of the existing
source standards for THC, mercury, and HCl, and judicial petitions for
review challenging the final amendments. EPA granted the
reconsideration petition. The judicial petitions have been
[[Page 21140]]
combined and are being held in abeyance pending the results of the
reconsideration.
In March 2007 the DC Circuit court issued an opinion (Sierra Club
v. EPA, 479 F. 3d 875 (DC Cir. 2007) (Brick MACT)) vacating and
remanding section 112(d) MACT standards for the Brick and Structural
Clay Ceramics source categories. Some key holdings in that case were:
Floors for existing sources must reflect the average
emission limitation achieved by the best-performing 12 percent of
existing sources, not levels EPA considers to be achievable by all
sources (479 F. 3d at 880-81);
EPA cannot set floors of ``no control.'' The Court
reiterated its prior holdings, including National Lime Ass'n,
confirming that EPA must set floor standards for all HAP emitted by the
major source, including those HAP that are not controlled by at-the-
stack control devices (479 F. 3d at 883);
EPA cannot ignore non-technology factors that reduce HAP
emissions. Specifically, the Court held that ``EPA's decision to base
floors exclusively on technology even though non-technology factors
affect emissions violates the Act.'' (479 F. 3d at 883)
Based on the Brick MACT decision, we believe a source's performance
resulting from the presence or absence of HAP in raw materials must be
accounted for in establishing floors; i.e., a low emitter due to low
HAP proprietary raw materials can still be a best performer. In
addition, the fact that a specific level of performance is unintended
is not a legal basis for excluding the source's performance from
consideration. National Lime Ass'n, 233 F. 3d at 640.
The Brick MACT decision also stated that EPA may account for
variability in setting floors. However, the court found that EPA erred
in assessing variability because it relied on data from the worst
performers to estimate best performers' variability, and held that
``EPA may not use emission levels of the worst performers to estimate
variability of the best performers without a demonstrated relationship
between the two.'' 479 F. 3d at 882.
The majority opinion in the Brick MACT case does not address the
possibility of subcategorization to address differences in the HAP
content of raw materials. However, in his concurring opinion Judge
Williams stated that EPA's ability to create subcategories for sources
of different classes, size, or type (section 112 (d)(1)) may provide a
means out of the situation where the floor standards are achieved for
some sources, but the same floors cannot be achieved for other sources
due to differences in local raw materials whose use is essential. Id.
at 884-85.\9\
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\9\ ``What if meeting the `floors' is extremely or even
prohibitively costly for particular plants because of conditions
specific to those plants (e.g., adoption of the necessary technology
requires very costly retrofitting, or the required technology
cannot, given local inputs whose use is essential, achieve the
`floor')? For these plants, it would seem that what has been
`achieved' under Sec. 112(d)(3) would not be `achievable' under
Sec. 112(d)(2) in light of the latter's mandate to EPA to consider
cost. * * * [O]ne legitimate basis for creating additional
subcategories must be the interest in keeping the relation between
`achieved' and `achievable' in accord with common sense and the
reasonable meaning of the statute. '' Id. at 884-85
---------------------------------------------------------------------------
After considering the implications of this decision, EPA granted
the petition for reconsideration of all the existing source standards
in the 2006 rulemaking.
A second court opinion is also relevant to this proposal. In Sierra
Club v. EPA, 551 F. 3d 1019 (DC Cir. 2008) the court vacated the
regulations contained in the General Provisions which exempt major
sources from MACT standards during periods of startup, shutdown and
malfunction (SSM)). The regulations (in 40 CFR 63.6(f)(1) and
63.6(h)(1)) provided that sources need not comply with the relevant
section 112(d) standard during SSM events and instead must ``minimize
emissions * * * to the greatest extent which is consistent with safety
and good air pollution control practices.'' The current Portland Cement
NESHAP does not contain specific provisions covering operation during
SSM operating modes; rather it references the now-vacated rules in the
General Provisions. As a result of the court decision, we are
addressing them in this rulemaking. Discussion of this issue may be
found in Section IV.G.
III. Summary of Proposed Amendments to Subpart LLL
This section presents the proposed amendments to the Portland
Cement NESHAP. In the section presenting the amended rule language,
there is some language that it not amendatory, but is presented for the
reader's convenience. We are not reopening or otherwise considering
unchanged rule language presented for the reader's convenience, and
will not accept comments on such language.
A. Emissions Limits
We are proposing the following new emission limits in this action
categorized below by their sources in a typical Portland cement
production process.
Kilns and In-line Kiln/Raw Mills
Mercury. For cement kilns or in-line kilns/raw mills an emissions
limit of 43 lb/million(MM) tons clinker for existing sources and 14 lb/
MM tons clinker for new sources. Both proposed limits are based on a 30
day rolling average.
THC. For cement kilns or in-line kilns/raw mills an emissions limit
of 7 parts per million by volume (ppmv) for existing sources and 6 ppmv
for new sources, measured dry as propane and corrected to 7 percent
oxygen, measured on a 30 rolling day average in each case. Because the
proposed existing source standard would be more stringent than the new
source standard of 50 ppmv contained in the 1999 final rule for
greenfield new sources, we are also proposing to remove the 50 ppmv
standard.
As an alternative to the THC standard, we are proposing that the
cement kilns or in-line kilns/raw mills can meet a standard of 2 ppmv
total combined organic HAP for existing sources or 1 ppmv total organic
HAP combined for new sources, measured dry and corrected to 7 percent
oxygen. We believe this standard is equivalent to the proposed THC
standard as discussed in section IV.C. The alternative standard would
be based on organic HAP emission testing and concurrent THC CEMS
measurements that would establish a site specific THC limit that would
demonstrate compliance with the total organic HAP limit. The site
specific THC limit would be measured as a 30 day rolling average.
PM. For cement kilns or cement kilns/in-line raw mills an emissions
limit of 0.085 pounds per ton (lb/ton) clinker for existing sources and
0.080 lb/tons clinker for new sources. Kilns and kiln/in-line raw mills
where the clinker cooler gas is combined with the kiln exhaust and sent
to a single control device for energy efficiency purposes (i.e., to
extract heat from the clinker cooler exhaust) would be allowed to
adjust the PM standard to an equivalent level accounting for the
increased gas flow due to combining of kiln and clinker cooler exhaust.
Opacity. We are proposing to remove all opacity standards for kilns
and clinker coolers because these sources will be required to monitor
compliance with the PM emissions limits by more accurate means.
Hydrochloric Acid. For cement kilns or cement kilns/in-line raw
mills an emissions limit of 2 ppmv for existing sources and 0.1 ppmv
for new sources, measured dry and corrected to 7 percent oxygen. For
facilities that are required to use a continuous emissions monitoring
[[Page 21141]]
system (CEMS), compliance would be based on a 30 day rolling average.
Clinker Coolers
For clinker coolers a PM emissions limit of 0.085 lb/ton clinker
for existing sources and 0.080 lb/tons clinker for new sources.
Raw Material Dryers
THC. For raw materials dryers an emissions limit of 7 ppmv for
existing sources and 6 ppmv for new sources, measured dry as propane
and corrected to 7 percent oxygen, measured on a 30 day rolling
average. Because the proposed existing source standard would be more
stringent than the new source standard of 50 ppmv contained in the 1999
final rule for Greenfield new sources, we are also proposing to remove
the 50 ppmv standard.
As an alternative to the THC standard, the raw material dryer can
meet a standard of 2 ppmv total combined organic HAP for existing
sources or 1 ppmv total organic HAP combined for new sources, measured
dry and corrected to 7 percent oxygen. The alternative standard would
be based on organic HAP emission testing and concurrent THC CEMS
measurements that would establish a site specific THC limit that would
demonstrate compliance with the total organic HAP limit. The site
specific THC limit would be measured as a 30 day rolling average.
B. Operating Limits
EPA is proposing to eliminate the restriction on the use of fly ash
where the mercury content of the fly ash has been increased through the
use of activated carbon. Given the proposed emission limitation for
mercury, whereby kilns or cement kilns/in-line raw mills must
continuously meet the mercury emission limits described above
(including when using these materials) there does not appear to be a
need for such a provision. For the same reason, EPA is proposing to
remove the requirement to maintain the amount of cement kiln dust
wasted during testing of a control device, and the provision requiring
that kilns remove from the kiln system sufficient amounts of dust so as
not to impair product quality.
C. Testing and Monitoring Requirements
We are proposing the following changes in testing and monitoring
requirements:
Kilns and kiln/in-line raw mills would be required to meet the
following changed monitoring/testing requirements:
CEMS (PS-12A) or sorbent trap monitors (PS-12B) to
continuously measure mercury emissions, along with Procedure 5 for
ongoing quality assurance.
CEMS meeting the requirement of PS-8A to measure THC
emissions for existing sources (new sources are already required to
monitor THC with a CEM). Kilns and kiln/in-line raw mills meeting the
organic HAP alternative to the THC limit would still be required to
continuously monitor THC (based on the results of THC monitoring done
concurrently with the Method 320 test), and would also be required to
test emissions using EPA Method 320 or ASTM D6348-03 every five years
to identify the organic HAP component of their THC emissions.
Installation and operation of a bag leak detection system
to demonstrate compliance with the PM emissions limit. If electrostatic
precipitators (ESP) are used for PM control an ESP predictive model to
monitor the performance of ESP controlling PM emissions from kilns
would be required. As an alternative EPA is proposing that sources may
use a PM CEMS that meets the requirements of PS-11. Though we are
proposing the PM CEMS as an alternative compliance method, we are
taking comment on requiring PM CEMS to demonstrate compliance.
CEMS meeting the requirements of PS-15 would be required
to demonstrate compliance with the HCl standard. If a facility is using
a caustic scrubber to meet the standard, EPA Test Method 321 and
ongoing continuous parameter monitoring of the scrubber may be used in
lieu of a CEMS to demonstrate compliance. The M321 test must be
repeated every 5 years.
For clinker coolers, EPA is proposing use of a bag leak detection
system to demonstrate compliance with the proposed PM emissions limit.
If an ESP is used for PM control on clinker coolers, an ESP predictive
model to monitor the performance of ESP controlling PM emissions from
kilns would be required. As an alternative, EPA is proposing that a PM
CEMS that meets the requirements of PS-11 may be used.
Raw material dryers that are existing sources would be required to
install and operate CEMS meeting the requirement of PS-8A to measure
THC emissions. (New sources are already required to monitor THC with a
CEM). Raw material dryers meeting the organic HAP alternative to the
THC limit would still be required to continuously monitor THC (based on
the results of THC monitoring done concurrently with the Method 320
test), and would also be required to test emissions using EPA Method
320 or ASTM D6348-03 every five years to identify the organic HAP
component of their THC emissions.
New or reconstructed raw material dryers and raw or finish mills
would be subject to longer Method 22 and, potentially, to longer Method
9 tests. The increase in test length duration is necessary to better
reflect the operating characteristics of sources subject to the
proposed rule.
IV. Rationale for Proposed Amendments to Subpart LLL
A. MACT Floor Determination Procedure for all Pollutants
The MACT floor limits for each of the HAP and HAP surrogates
(mercury, total hydrocarbons, HCl, and particulate matter) are
calculated based on the performance of the lowest emitting (best
performing) sources in each of the MACT pool sources. We ranked all of
the sources for which we had data based on their emissions and
identified the lowest emitting 12 percent of the sources for which we
had data, which ranged from two kilns for THC to 11 kilns for mercury
for existing sources. For new source MACT, the floor was based on the
best performing source. The MACT floor limit is calculated from a
formula that is a modified prediction limit, designed to estimate a
MACT floor level that is achievable by the average of the best
performing sources (i.e., those in the MACT pool) if the best
performing sources were able to replicate the compliance tests in our
data base. Specifically, the MACT floor limit is an upper prediction
limit (UPL) calculated from: \10\
---------------------------------------------------------------------------
\10\ More details on the calculation of the MACT floor limits
are given in the memorandum Development of The MACT Floors For The
Proposed NESHAP for Portland Cement. April 15, 2009.
---------------------------------------------------------------------------
UPL = xp + t * (VT)\0.5\
Where:
Xp = average of the best performing MACT pool sources,
t = Student's t-factor evaluated at 99 percent confidence, and
vT = total variance determined as the sum of the within-
source variance and the between-source variance.
The between-source variance is the variance of the average of the best
performing source averages. The within-source variance is the variance
of the MACT source average considering ``m'' number of future
individual test runs used to make up the average to determine
compliance. The value of ``m'' is used to reduce the variability to
account for the lower variability when averaging of individual runs is
used to determine compliance in the future. For example, if 30-day
averages are used to
[[Page 21142]]
determine compliance (m=30), the variability based 30-day average is
much lower than the variability of the daily measurements in the data
base, which results in a lower UPL for the 30-day average.
B. Determination of MACT for Mercury Emissions From Major and Area
Sources
The limits for existing and new sources we are proposing here apply
to both area and major new sources. These limits would also apply to
area sources consistent with section 112(c)(6) of the Act, as EPA
determined in the original rule. See 63 FR at 14193.
1. Floor Determination
Selection of Existing Source Floor
Cement kilns' emissions of mercury reflect exclusively the amounts
of mercury in each kiln's feedstock and fuel inputs. The amounts of
mercury in these inputs and their relative contributions to overall
mercury kiln emissions vary by site. In many cases the majority of the
mercury emissions result from the mercury present as a trace
contaminant in the limestone, which typically comes from a proprietary
quarry located adjacent to the plant. Limestone is the single largest
input, by mass, to a cement kiln's total mass input, typically making
up 80 percent of that loading. Mercury is also found as a trace
contaminant in the other inputs to the kiln such as the additives that
supply the required silica, alumina, and iron. Mercury is also present
in the coal and petroleum coke typically used to fuel cement kilns.
Based on our current information, mercury levels in limestone can
vary significantly, both within a single quarry and between quarries.
Since quarries are generally proprietary, this variability is inherent
and site-specific. Mercury levels in additives and fuels likewise vary
significantly, although mercury emissions attributable to limestone
often dominate the total due to the larger amount of mass input
contributed by limestone (see further discussion of this issue at Other
Options EPA considered in Setting Floor for Mercury below).
The first step in establishing a MACT standard is to determine the
MACT floor. A necessary step in doing so is determining the amount of
HAP emitted. In the case of mercury emitted by cement kilns, this is
not necessarily a straightforward undertaking. Single stack
measurements represent a snapshot in time of a source's emissions,
always raising questions of how representative such emissions are of
the source's emissions over time. This problem is compounded in the
case of cement kilns, because cement kilns do not emit mercury
uniformly. Our current data suggest that, for all kilns, the mercury
content of the feed and fuels varies significantly from day-to-day.
Because most cement kilns have no mercury emissions control, the
variations in mercury inputs directly translate to a variability of
mercury stack emissions. For modern preheater and preheater/precalciner
kilns this problem is compounded because these kilns have in-line raw
mills. With in-line raw mills, mercury is captured in the ground raw
meal in the in-line raw mill and this raw meal (containing mercury) is
returned as feed to the kiln. Mercury emissions may remain low during
such recycling operations. However, as part of normal kiln operation
raw mills must be periodically shut down for maintenance, and mercury-
containing exhaust gases from the kiln are then bypassed directly to
the main air pollution control device resulting in significantly
increased mercury emissions at the stack. The result is that at any
given time, mercury emissions from such cement kilns are either low or
high, but rarely in equilibrium, so that single stack tests are likely
to either underestimate or overestimate cement kilns' performance over
time. Put another way, we believe that single short term stack test
data (typically a few hours) are probably not indicative of long term
emissions performance, and so are not the best indicator of performance
over time. With these facts in mind, we carefully considered
alternatives other than use of single short-term stack test results to
quantify kilns' performance for mercury.
An alternative to short term stack test data would be to use
mercury continuous monitoring data over a longer time period. Because
no cement kilns in the United States have continuous mercury monitors,
this option was not available. However, mercury is an element.
Therefore, all the mercury that enters a kiln has to leave the kiln in
some fashion. The available data indicate that almost no mercury leaves
the kiln as part of the clinker (product). Therefore, our methodology
assumes over the long term that all the mercury leaves the kiln as a
stack emission with three exceptions:
1. If instead of returning all particulate captured in the
particulate control device to the kiln, the source instead removes some
of it from the circuit entirely, i.e., the kiln does not reuse all
(wastes some) cement kiln dust (CKD); or
2. The kiln is equipped with an alkali bypass, which means all CKD
captured in the alkali bypass PM control is wasted, and/or;
3. If the kiln has a wet scrubber (usually for SO2
control), the scrubber will remove some mercury which our methodology
assumes will end up in the gypsum generated by the scrubber.
Based on these facts we decided that the most accurate method
available to us to determine long term mercury emissions performance
was to do a total mass balance. We did so by obtaining data on all the
kiln mercury inputs (i.e., all raw materials and all fuels) for a large
group of kilns, and assuming all mercury that enters the kiln is
emitted except for the three conditions noted above. Pursuant to
letters mandating data gathering, issued under the authority of section
114, we obtained 30 days of daily data on kiln mercury concentrations
in each individual raw material, fuel, and CKD for 89 kilns (which
represent 59 percent of total kilns), along with annual mass inputs and
the amount of material collected in the PM control device (or alkali PM
control device) that is wasted rather than returned to the kiln.
These data were submitted to EPA as daily concentrations for the
inputs, i.e., samples of all inputs were taken daily and analyzed daily
for their mercury content. We took the daily averages, calculated a
mean concentration, and multiplied the mean concentration by annual
materials use to calculate an annual mercury emission for each of the
89 kilns. If the facility wasted CKD, we subtracted out the annual
mercury that left the system in the CKD. If the facility had a wet
scrubber (the only control device currently in use among the sampled
kilns with any substantial mercury capture efficiency), we subtracted
out the annual mercury attributable to use of the scrubber. There are
five cement kilns using wet scrubbers and EPA has removal efficiencies
for four of these kilns (based on inlet/outlet testing conducted at
EPA's request concurrent with the input sampling). We attributed a
removal efficiency for the fifth kiln based on the average removal
efficiency of the other four kilns.
We acknowledge that an additional source of uncertainty in the mass
balance methodology for estimating the capture efficiencies of wet
scrubbers is the variability in the mercury speciation ratios
(elemental to divalent). These ratios, which are dependent on the
amount of chlorine present and other factors, would be expected to vary
at different kilns. Only the soluble divalent mercury fraction will be
[[Page 21143]]
captured by a wet scrubber. We note, however, that mercury speciation
would be expected to have little effect on mercury emissions in the
case where wet scrubbers, or other add-on controls such as activated
carbon injection (ACI), are not used, because for most facilities,
mercury captured in the PM controls is returned to the kiln. In cases
where some of the collected PM is wasted, we had 30 days of actual
mercury content data for wasted material.
For each kiln, we calculated an average annual emission factor,
which is the average projected emission rate for each kiln. We did this
by dividing calculated annual emissions by total inputs. We then ranked
each kiln from lowest average emission factor to highest. The resulting
emissions factors for 87 of the 89 ranged (relatively continuously)
from 7 to 300 pounds of mercury per million tons of feed. Two kilns
showed considerably higher numbers, approximately 1200 and 2000 pounds
per ton of feed. These two facilities have atypically high mercury
contents in the limestone in their proprietary quarries which are the
most significant contributors to the high mercury emissions.
Based on these data and ranking methodology, the existing source
MACT floor would be the average of the lowest emitting 12 percent of
the kilns for which we have data, which would be the 11 kilns with
lowest emissions (as calculated), shown in Table 1.
Table 1--Mercury MACT Floor
------------------------------------------------------------------------
Mercury emissions
Kiln code (lb/MM ton feed)
------------------------------------------------------------------------
1233................................................ 7.14
1650................................................ 10.83
1589................................................ 11.11
1302................................................ 14.51
1259................................................ 15.16
1315................................................ 15.41
1248................................................ 18.09
1286................................................ 21.12
1435................................................ 22.89
1484................................................ 22.89
1364................................................ 23.92
------------------------------------------------------------------------
MACT--Existing kilns
------------------------------------------------------------------------
Average: lb/MM tons feed (lb/MM tons clinker)....... 16.6 (27.4)
Variability (t*vT\0.5\)............................. 9.52
99th percentile: lb/MM tons feed (lb/MM tons 26 (43)
clinker)...........................................
------------------------------------------------------------------------
MACT--New kilns
------------------------------------------------------------------------
Average: lb/MM tons feed (lb/MM tons clinker)....... 7.1 (11.8)
Variability (t*vT\0.5\)............................. 1.3
99th percentile: lb/MM tons feed (lb/MM tons 8.4 (14)
clinker)...........................................
------------------------------------------------------------------------
The average emission rate for these kilns is 16.6 pounds per
million tons (lb/MM) tons feed (27.4 lb/MM tons clinker). The emission
rate of the single lowest emitting source is 7.1 lb/MM tons feed (11.8
lb/MM tons clinker).
As previously discussed above, we account for variability in
setting floors, not only because variability is an element of
performance, but because it is reasonable to assess best performance
over time. Here, for example, we know that the 11 lowest emitting kiln
emission estimates are averages, and that the actual emissions will
vary over time. If we do not account for this variability, we would
expect that even the kilns that perform better than the floor on
average would potentially exceed the floor emission levels a
significant part of the time--meaning that their performance was
assessed incorrectly in the first instance.
For the 11 lowest emitting kilns, we calculated a daily emission
rate using the daily concentration values and annual materials inputs
divided by each kiln's operating days.\11\ The results are shown in
Table 1 and represent the average performance of each kiln over the 30-
day period. We then calculated the average performance of the 11 lowest
emitting kilns (17 lb/MM tons of feed) and the variances of the daily
emission rates for each kiln which is a direct measure of the
variability of the data set. This variability includes the day-to-day
variability in the total mercury input to each kiln and variability of
the sampling and analysis methods over the 30-day period, and it
includes the variability resulting from site-to-site differences for
the 11 lowest emitters. We calculated the MACT floor (26 lb/MM tons
feed) based on the UPL (upper 99th percentile) as described earlier
from the average performance of the 11 lowest emitting kilns, Students
t-factor, and the total variability, which was adjusted to account for
the lower variability when using 30 day averages.
---------------------------------------------------------------------------
\11\ In the daily calculations, we treated the CKD removal as if
it was a control device, and applied the overall percent reduction
rather that using the daily CKD concentration value. We used this
approach because if we used daily CKD removal values, some days
showed negative mercury emissions rates. This is because of the
mercury recycling issues discussed above.
---------------------------------------------------------------------------
EPA also has some information which tends to corroborate the
variability factor used to calculate the floor for mercury. These data
are not emissions data; they are data on the total mercury content of
feed materials over periods of 12 months or longer. Because mercury
emissions correlate with mercury content of feed materials, we believe
an analysis of the variability of the feed materials is an accurate
surrogate for the variability of mercury emissions over time. These
long term data are from multiple kilns from a single company that are
not ranked among the lowest emitters, but are nonetheless germane as a
crosscheck on variability of mercury content of feed materials
(including whether 30 days of sampling, coupled with statistically
derived variability of that data set and a 99th percentile, adequately
measures that variability).
One way of comparing the variability among different data sets with
different average values is to calculate and compare the relative
standard deviations (RSD), which is the standard deviation divided by
the mean, of each set. If the RSD are comparable, then one can conclude
that the variability among the data sets is comparable. The results of
such an analysis are given in Table 2 below. The long term data
represent long term averages of feed material mercury content based on
12 months of data or more, whereas the MACT data sets are for 30
consecutive days of data. The RSD of the long term data range from 0.29
to 1.05, and the RSD of the MACT floor kilns range from 0.10 to 0.89.
This comparison suggests that our method of calculating variability in
the proposed floor based on variances/99th percentile UPL appears to
adequately encompass sources' long-term variability.
[[Page 21144]]
Table 2--Comparison of Long-Term Kiln Feed Mercury Concentration at Essroc Plants With the Feed Mercury
Concentration Data for the MACT Floor Kilns
----------------------------------------------------------------------------------------------------------------
PPM Hg in feed
--------------------------
Kiln Standard RSD Source
Mean deviation
----------------------------------------------------------------------------------------------------------------
1248 \a\............................ 0.021 0.002 0.10 MACT floor kiln.\b\
1589 \a\............................ 0.021 0.002 0.10 MACT floor kiln.
1435................................ 0.012 0.002 0.16 MACT floor kiln.
1484................................ 0.012 0.002 0.16 MACT floor kiln.
1233................................ 0.011 0.002 0.16 MACT floor kiln.
1650................................ 0.025 0.005 0.22 MACT floor kiln.
Speed............................... 0.055 0.016 0.29 Essroc.\c\
1286................................ 0.006 0.002 0.32 MACT floor kiln.
1364................................ 0.006 0.002 0.32 MACT floor kiln.
San Juan............................ 0.322 0.108 0.34 Essroc.
Bessemer............................ 0.021 0.007 0.35 Essroc.
Logansport.......................... 0.022 0.008 0.37 Essroc.
Naz III............................. 0.016 0.010 0.61 Essroc.
Naz I............................... 2.974 1.838 0.62 Essroc.
1302................................ 0.006 0.004 0.68 MACT floor kiln.
1315................................ 0.006 0.004 0.68 MACT floor kiln.
Martinsburg......................... 0.023 0.017 0.89 Essroc.
1259................................ 0.008 0.007 0.89 MACT floor kiln.
Picton.............................. 0.075 0.078 1.05 Essroc.
----------------------------------------------------------------------------------------------------------------
\a\ Same feed sample applied to multiple kilns at the plant.
\b\ MACT floor kilns' variabilities are all based on approximately 30 days of data.
\c\ Essroc kiln's variabilities are all based on 12 months to three years of data.
We are proposing to express the floor as a 30-day rolling average
for the following two reasons. First, as explained earlier, daily
variations in mercury emissions at the stack for all kilns with in-line
raw mills is greater than daily variability of mercury levels in
inputs. This is because mercury is emitted in high concentrations
during mill-off conditions, but in lower concentrations when mercury is
recycled to the kiln via the raw mill (`mill-on'). We believe that 30
days is the minimum averaging time