Special Conditions: Rosemount Aerospace Inc., Modification to Boeing 737-600, -700, -800, and -900 Series Airplanes: Lithium Battery Systems, 15831-15833 [E9-7907]
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15831
Rules and Regulations
Federal Register
Vol. 74, No. 66
Wednesday, April 8, 2009
This section of the FEDERAL REGISTER
contains regulatory documents having general
applicability and legal effect, most of which
are keyed to and codified in the Code of
Federal Regulations, which is published under
50 titles pursuant to 44 U.S.C. 1510.
The Code of Federal Regulations is sold by
the Superintendent of Documents. Prices of
new books are listed in the first FEDERAL
REGISTER issue of each week.
Federal holidays, between 7:30 a.m. and
4 p.m.
FOR FURTHER INFORMATION CONTACT:
Nazih Khaouly, ANM–111, Transport
Airplane Directorate, Aircraft
Certification Service, 1601 Lind
Avenue, SW., Renton, Washington
98057–3356; telephone (425) 227–2432;
facsimile (425) 227–1320.
The FAA
has determined that notice of, and
opportunity for prior public comment
on, these special conditions are
impracticable because these procedures
would significantly delay issuance of
the design approval, and thus delivery,
of the affected aircraft. In addition, the
substance of these special conditions
has been subject to the public-comment
process in several prior instances with
no substantive comments received. The
FAA therefore finds that good cause
exists for making these special
conditions effective upon issuance.
SUPPLEMENTARY INFORMATION:
DEPARTMENT OF TRANSPORTATION
Federal Aviation Administration
14 CFR Part 25
[Docket No. NM401; Special Conditions No.
25–380–SC]
Special Conditions: Rosemount
Aerospace Inc., Modification to Boeing
737–600, –700, –800, and –900 Series
Airplanes: Lithium Battery Systems
rwilkins on PROD1PC63 with RULES
AGENCY: Federal Aviation
Administration (FAA), DOT.
ACTION: Final special conditions; request
for comments.
SUMMARY: These special conditions are
issued for the Boeing 737–600, –700,
–800, and –900 Series airplanes. These
airplanes, as modified by Rosemount
Aerospace Inc., will have a novel or
unusual design feature associated with
the installation of lithium batteries. The
applicable airworthiness regulations do
not contain adequate or appropriate
safety standards for this design feature.
These special conditions contain the
additional safety standards that the
Administrator considers necessary to
establish a level of safety equivalent to
that established by the existing
airworthiness standards.
DATES: The effective date of these
special conditions is March 30, 2009.
We must receive your comments by May
26, 2009.
ADDRESSES: You must mail two copies
of your comments to: Federal Aviation
Administration, Transport Airplane
Directorate, Attn: Rules Docket (ANM–
113), Docket No. NM401, 1601 Lind
Avenue, SW., Renton, Washington
98057–3356. You may deliver two
copies to the Transport Airplane
Directorate at the above address. You
must mark your comments: Docket No.
NM401. You can inspect comments in
the Rules Docket weekdays, except
VerDate Nov<24>2008
16:13 Apr 07, 2009
Jkt 217001
Comments Invited
We invite interested people to take
part in this rulemaking by sending
written comments, data, or views. The
most helpful comments reference a
specific portion of the special
conditions, explain the reasons for
recommended changes, and include
supporting data. We ask that you send
us two copies of written comments.
We will file in the docket all
comments we receive, as well as a
report summarizing each substantive
public contact with FAA personnel
about these special conditions. You can
inspect the docket before and after the
comment closing date. If you wish to
review the docket in person, go to the
address in the ADDRESSES section of this
preamble between 7:30 a.m. and 4 p.m.,
Monday through Friday, except Federal
holidays.
We will consider all comments we
receive by the closing date for
comments. We may change these special
conditions based on the comments we
receive.
If you want us to acknowledge receipt
of your comments on these special
conditions, include with your
comments a self-addressed, stamped
postcard on which you have written the
docket number. We will stamp the date
on the postcard and mail it back to you.
PO 00000
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Fmt 4700
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Background
On October 4, 2007, Rosemount
Aerospace Inc. applied for a
supplemental type certificate for the
installation of a Rosemount Aerospace
Inc., 8700A1–3 Series Electronic Flight
Bag (EFB) in Boeing 737–600, –700,
–800, and –900 Series airplanes.
Type Certification Basis
Under the provisions of § 21.101,
Rosemount Aerospace Inc. must show
that the Boeing 737–600, –700, –800,
and –900 Series airplanes, as changed,
continue to meet the applicable
provisions of the regulations
incorporated by reference in Type
Certificate No. A16WE or the applicable
regulations in effect on the date of
application for the change. The
regulations incorporated by reference in
the type certificate are commonly
referred to as the ‘‘original typecertification basis.’’ The regulation
incorporated by reference in A16WE is
14 CFR 25.1353 at Amendment 25–38.
If the Administrator finds that the
applicable airworthiness regulations
(i.e., 14 CFR part 25) do not contain
adequate or appropriate safety standards
for the Rosemount Aerospace Inc. EFB
because of a novel or unusual design
feature, special conditions are
prescribed under the provisions of
§ 21.16.
In addition to the applicable
airworthiness regulations and special
conditions, the Rosemount Aerospace
Inc., Boeing 737–600, –700, –800, and
–900 Series airplanes must comply with
the fuel-vent and exhaust-emission
requirements of 14 CFR part 34 and the
noise-certification requirements of 14
CFR part 36; and the FAA must issue a
finding of regulatory adequacy under
§ 611 of Public Law 92–574, the ‘‘Noise
Control Act of 1972.’’
The FAA issues special conditions, as
defined in § 11.19, in accordance with
§ 11.38, and they become part of the
type-certification basis under § 21.101.
Special conditions are initially
applicable to the model for which they
are issued. Should the applicant apply
for a supplemental type certificate to
modify any other model included on the
same type certificate, to incorporate the
same novel or unusual design feature,
the special conditions would also apply
to the other model.
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08APR1
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Federal Register / Vol. 74, No. 66 / Wednesday, April 8, 2009 / Rules and Regulations
Novel or Unusual Design Features
The Rosemount Aerospace Inc.
modification to Boeing 737–600, –700,
–800, and –900 Series airplanes will
incorporate the following novel or
unusual design feature: a lithium battery
system.
Discussion
The current regulations governing
installation of batteries in large,
transport-category airplanes were
derived from Civil Air Regulations
(CAR) Part 4b.625(d) as part of the recodification of CAR 4b that established
14 CFR Part 25 in February 1965. The
new battery requirements, 14 CFR
25.1353(c)(1) through (c)(4), basically
reworded the CAR requirements.
Increased use of nickel-cadmium
batteries in small airplanes resulted in
increased incidents of battery fires and
failures, which led to additional
rulemaking affecting large, transportcategory airplanes as well as small
airplanes. On September 1, 1977 and
March 1, 1978, the FAA issued 14 CFR
25.1353(c)(5) and (c)(6), respectively,
governing nickel-cadmium battery
installations on large, transport-category
airplanes.
The proposed use of lithium batteries
for equipment and systems on Boeing
737–600, –700, –800, and –900 Series
airplanes has prompted the FAA to
review the adequacy of these existing
regulations. Our review indicates that
the existing regulations do not
adequately address several failure,
operational, and maintenance
characteristics of lithium batteries that
could affect the safety and reliability of
lithium-battery installations on Boeing
737–600, –700, –800, and –900 Series
airplanes.
At present, the airplane industry has
limited experience with the use of
rechargeable lithium batteries in
commercial-aviation applications.
However, other users of this technology,
including wireless-telephone
manufacturers and the electric-vehicle
industry, have noted safety problems
with lithium batteries. These problems
include overcharging, over-discharging,
and flammability of cell components.
plating) of highly unstable metallic
lithium. The metallic lithium can ignite,
resulting in a self-sustaining fire or
explosion. The severity of thermal
runaway due to overcharging increases
with increasing battery capacity due to
the higher amount of electrolyte in large
batteries.
2. Over-Discharging
Discharge of some types of lithium
batteries beyond a certain voltage
(typically 2.4 volts) can cause corrosion
of the electrodes of the cell, resulting in
loss of battery capacity that cannot be
reversed by recharging. This loss of
capacity may not be detected by the
simple voltage measurements,
commonly available to flight crews, as
a means of checking battery status—a
problem shared with nickel-cadmium
batteries.
3. Flammability of Cell Components
Unlike nickel-cadmium and lead-acid
batteries, some types of lithium batteries
use flammable liquid electrolytes. The
electrolyte can serve as a source of fuel
for an external fire if the battery
container is breached.
These data, recorded by users of
lithium batteries, raise concerns about
the use of these batteries in commercial
aviation. The intent of the proposed
special condition is to establish
appropriate airworthiness standards for
lithium-battery installations in Boeing
737–600, –700, –800, and –900 Series
airplanes and to ensure, as required by
14 CFR 25.1309 and 25.601, that these
battery installations are not hazardous
or unreliable.
Applicability
As discussed above, these special
conditions are applicable to the
Rosemount Aerospace Inc., 8700A1–3
Series Electronic Flight Bag. Should
Rosemount Aerospace Inc. apply at a
later date for a supplemental type
certificate to modify any other model
included on Type Certificate No.
A16WE, to incorporate the same novel
or unusual design feature, the special
conditions would apply to that model as
well.
rwilkins on PROD1PC63 with RULES
1. Overcharging
Conclusion
In general, lithium batteries are
significantly more susceptible to
internal failures that can result in selfsustaining increases in temperature and
pressure (i.e., thermal runaway) than
their nickel-cadmium or lead-acid
counterparts. This is especially true for
overcharging, which causes heating and
destabilization of the components of the
cell, leading to the formation (by
This action affects only certain novel
or unusual design features on
Rosemount Aerospace Inc., 8700A1–3
Series EFBs installed on Boeing 737–
600, –700, –800, and –900 Series
airplanes. It is not a rule of general
applicability and affects only the
applicant who applied to the FAA for
approval of these features on the
airplane.
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16:13 Apr 07, 2009
Jkt 217001
PO 00000
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Fmt 4700
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The substance of these special
conditions has been subjected to the
notice and comment period in several
prior instances and has been derived
without substantive change from those
previously issued. It is unlikely that
prior public comment would result in a
significant change from the substance
contained herein. Therefore, because a
delay would significantly affect the
certification of the airplane, which is
imminent, the FAA has determined that
prior public notice and comment are
unnecessary and impracticable, and
good cause exists for adopting these
special conditions upon issuance. The
FAA is requesting comments to allow
interested persons to submit views that
may not have been submitted in
response to the prior opportunities for
comment described above.
List of Subjects in 14 CFR Part 25
Aircraft, Aviation safety, Reporting
and recordkeeping requirements.
■ The authority citation for these
special conditions is as follows:
Authority: 49 U.S.C. 106(g), 40113, 44701,
44702, 44704.
The Special Conditions
■ Accordingly, pursuant to the authority
delegated to me by the Administrator,
the following special conditions are
issued as part of the type-certification
basis for Boeing 737–600, –700, –800,
–900 Series airplanes modified by
Rosemount Aerospace Inc. Lithium
batteries and battery installations on
Boeing 737–600, –700, –800, and –900
Series airplanes must be designed and
installed as follows:
1. Safe cell temperatures and
pressures must be maintained during
any foreseeable charging or discharging
condition, and during any failure of the
charging or battery-monitoring system
not shown to be extremely remote. The
lithium-battery installation must
preclude explosion in the event of those
failures.
2. Design of the lithium batteries must
preclude the occurrence of selfsustaining, uncontrolled increases in
temperature or pressure.
3. No explosive or toxic gases, emitted
by any lithium battery in normal
operation, or as the result of any failure
of the battery-charging system,
monitoring system, or battery
installation which is not shown to be
extremely remote, may accumulate in
hazardous quantities within the
airplane.
4. Installations of lithium batteries
must meet the requirements of 14 CFR
25.863(a) through (d).
5. No corrosive fluids or gases that
may escape from any lithium battery
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08APR1
rwilkins on PROD1PC63 with RULES
Federal Register / Vol. 74, No. 66 / Wednesday, April 8, 2009 / Rules and Regulations
may damage surrounding structure or
any adjacent systems, equipment, or
electrical wiring of the airplane in such
a way as to cause a major or more-severe
failure condition, in accordance with 14
CFR 25.1309(b) and applicable
regulatory guidance.
6. Each lithium-battery installation
must have provisions to prevent any
hazardous effect on structure or
essential systems caused by the
maximum amount of heat the battery
can generate during a short circuit of the
battery or of its individual cells.
7. Lithium battery installations must
have a system to automatically control
the charging rate of the battery, to
prevent battery overheating or
overcharging, and,
a. A battery-temperature-sensing and
over-temperature-warning system with a
means for automatically disconnecting
the battery from its charging source in
the event of an over-temperature
condition, or,
b. A battery-failure-sensing-andwarning system with a means for
automatically disconnecting the battery
from its charging source in the event of
battery failure.
8. Any lithium-battery installation,
the function of which is required for
safe operation of the airplane, must
incorporate a monitoring-and-warning
feature that provides an indication to
the appropriate flight-crew members
when the state-of-charge of the batteries
has fallen below levels considered
acceptable for dispatch of the airplane.
9. The Instructions for Continued
Airworthiness, required by 14 CFR
25.1529 (and 26.11), must contain
maintenance steps to:
a. Assure that the lithium battery is
sufficiently charged at appropriate
intervals specified by the battery
manufacturer.
b. Ensure the integrity of lithium
batteries in spares-storage to prevent the
replacement of batteries, whose function
is required for safe operation of the
airplane, with batteries that have
experienced degraded charge-retention
ability or other damage due to
prolonged storage at a low state of
charge.
The Instructions for Continued
Airworthiness maintenance procedures
must contain precautions to prevent
mishandling of the lithium battery,
which could result in short-circuit or
other unintentional damage that, in
turn, could result in personal injury or
property damage.
Note 1: The term ‘‘sufficiently charged’’
means that the battery will retain enough of
a charge, expressed in ampere-hours, to
ensure that the battery cells will not be
damaged. A battery cell may be damaged by
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16:13 Apr 07, 2009
Jkt 217001
lowering the charge below a point where the
battery’s ability to charge and retain a full
charge is reduced. This reduction would be
greater than the reduction that may result
from normal, operational degradation.
Note 2: These special conditions are not
intended to replace 14 CFR 25.1353(b) in the
certification basis of the Boeing 737–600,
–700, –800, and –900 Series airplanes. These
special conditions apply only to lithium
batteries and their installations. The
requirements of 14 CFR 25.1353(b) remain in
effect for batteries and battery installations in
Boeing 737–600, –700, –800, and –900 Series
airplanes that do not use lithium batteries.
Compliance with the requirements of
these special conditions must be shown
by test, or analysis by the Aircraft
Certification Office, or its designees,
with the concurrence of the FAA
Transport Airplane Directorate.
Issued in Renton, Washington, on March
30, 2009.
Stephen P. Boyd,
Acting Manager, Transport Airplane
Directorate, Aircraft Certification Service.
[FR Doc. E9–7907 Filed 4–7–09; 8:45 am]
BILLING CODE 4910–13–P
DEPARTMENT OF TRANSPORTATION
Federal Aviation Administration
14 CFR Part 25
[Docket No. NM402; Special Conditions No.
25–381–SC]
Special Conditions: TTF Aerospace,
LLC, Modification to Boeing Model
767–400 Series Airplanes; Aft LowerLobe Crew-Rest Module (CRM)
AGENCY: Federal Aviation
Administration (FAA), DOT.
ACTION: Final special conditions; request
for comments.
SUMMARY: These special conditions are
issued for Boeing Model 767–400 series
airplanes. These airplanes, modified by
TTF Aerospace, LLC (TTF), will have a
novel or unusual design feature
associated with an aft, lower-lobe, crewrest module (CRM). The applicable
airworthiness regulations do not contain
adequate or appropriate safety standards
for this design feature. These special
conditions contain the additional safety
standards that the Administrator
considers necessary to establish a level
of safety equivalent to that established
by the existing airworthiness standards.
DATES: The effective date for these
special conditions is March 31, 2009.
We must receive comments by May 26,
2009.
ADDRESSES: Please mail two copies of
your comments to: Federal Aviation
PO 00000
Frm 00003
Fmt 4700
Sfmt 4700
15833
Administration, Transport Airplane
Directorate, Attention: Rules Docket
(ANM–113), Docket No. NM402, 1601
Lind Avenue, SW., Renton, Washington
98057–3356. You may deliver two
copies to the Transport Airplane
Directorate at the same address. You
must mark your comments: Docket No.
NM402. You can inspect comments in
the Rules Docket weekdays, except
federal holidays, between 7:30 a.m. and
4 p.m.
FOR FURTHER INFORMATION CONTACT: John
Shelden, FAA, Airframe/Cabin Safety
Branch, ANM–115, Transport Airplane
Directorate, Aircraft Certification
Service, 1601 Lind Avenue, SW.,
Renton, Washington, 98057–3356;
telephone (425) 227–2785; facsimile
(425) 227–1320.
SUPPLEMENTARY INFORMATION: The FAA
has determined that notice and
opportunity for prior public comment is
impracticable, because these procedures
would significantly delay issuance of
the design approval and thus delivery of
the affected aircraft. In addition, the
substance of these special conditions
has been subject to the public-comment
process in several prior instances with
no substantive comments received. The
FAA therefore finds that good cause
exists for making these special
conditions effective upon issuance.
Comments Invited
We invite interested people to take
part in this rulemaking by sending
written comments, data, or views. The
most helpful comments reference a
specific portion of the special
conditions, explain the reason for any
recommended change, and include
supporting data. We ask that you send
us two copies of written comments.
We will file in the docket all
comments we receive, as well as a
report summarizing each substantive
public contact with FAA personnel
about these special conditions. You can
inspect the docket before and after the
comment closing date. If you wish to
review the docket in person, go to the
address in the ADDRESSES section of this
preamble between 7:30 a.m. and 4 p.m.,
Monday through Friday, except Federal
holidays.
We will consider all comments we
receive by the closing date for
comments. We may change these special
conditions based on the comments we
receive.
If you want us to acknowledge receipt
of your comments on these special
conditions, include with your
comments a self-addressed, stamped
postcard on which you have written the
docket number. We will stamp the date
on the postcard and mail it back to you.
E:\FR\FM\08APR1.SGM
08APR1
Agencies
[Federal Register Volume 74, Number 66 (Wednesday, April 8, 2009)]
[Rules and Regulations]
[Pages 15831-15833]
From the Federal Register Online via the Government Printing Office [www.gpo.gov]
[FR Doc No: E9-7907]
========================================================================
Rules and Regulations
Federal Register
________________________________________________________________________
This section of the FEDERAL REGISTER contains regulatory documents
having general applicability and legal effect, most of which are keyed
to and codified in the Code of Federal Regulations, which is published
under 50 titles pursuant to 44 U.S.C. 1510.
The Code of Federal Regulations is sold by the Superintendent of Documents.
Prices of new books are listed in the first FEDERAL REGISTER issue of each
week.
========================================================================
Federal Register / Vol. 74, No. 66 / Wednesday, April 8, 2009 / Rules
and Regulations
[[Page 15831]]
DEPARTMENT OF TRANSPORTATION
Federal Aviation Administration
14 CFR Part 25
[Docket No. NM401; Special Conditions No. 25-380-SC]
Special Conditions: Rosemount Aerospace Inc., Modification to
Boeing 737-600, -700, -800, and -900 Series Airplanes: Lithium Battery
Systems
AGENCY: Federal Aviation Administration (FAA), DOT.
ACTION: Final special conditions; request for comments.
-----------------------------------------------------------------------
SUMMARY: These special conditions are issued for the Boeing 737-600, -
700, -800, and -900 Series airplanes. These airplanes, as modified by
Rosemount Aerospace Inc., will have a novel or unusual design feature
associated with the installation of lithium batteries. The applicable
airworthiness regulations do not contain adequate or appropriate safety
standards for this design feature. These special conditions contain the
additional safety standards that the Administrator considers necessary
to establish a level of safety equivalent to that established by the
existing airworthiness standards.
DATES: The effective date of these special conditions is March 30,
2009. We must receive your comments by May 26, 2009.
ADDRESSES: You must mail two copies of your comments to: Federal
Aviation Administration, Transport Airplane Directorate, Attn: Rules
Docket (ANM-113), Docket No. NM401, 1601 Lind Avenue, SW., Renton,
Washington 98057-3356. You may deliver two copies to the Transport
Airplane Directorate at the above address. You must mark your comments:
Docket No. NM401. You can inspect comments in the Rules Docket
weekdays, except Federal holidays, between 7:30 a.m. and 4 p.m.
FOR FURTHER INFORMATION CONTACT: Nazih Khaouly, ANM-111, Transport
Airplane Directorate, Aircraft Certification Service, 1601 Lind Avenue,
SW., Renton, Washington 98057-3356; telephone (425) 227-2432; facsimile
(425) 227-1320.
SUPPLEMENTARY INFORMATION: The FAA has determined that notice of, and
opportunity for prior public comment on, these special conditions are
impracticable because these procedures would significantly delay
issuance of the design approval, and thus delivery, of the affected
aircraft. In addition, the substance of these special conditions has
been subject to the public-comment process in several prior instances
with no substantive comments received. The FAA therefore finds that
good cause exists for making these special conditions effective upon
issuance.
Comments Invited
We invite interested people to take part in this rulemaking by
sending written comments, data, or views. The most helpful comments
reference a specific portion of the special conditions, explain the
reasons for recommended changes, and include supporting data. We ask
that you send us two copies of written comments.
We will file in the docket all comments we receive, as well as a
report summarizing each substantive public contact with FAA personnel
about these special conditions. You can inspect the docket before and
after the comment closing date. If you wish to review the docket in
person, go to the address in the ADDRESSES section of this preamble
between 7:30 a.m. and 4 p.m., Monday through Friday, except Federal
holidays.
We will consider all comments we receive by the closing date for
comments. We may change these special conditions based on the comments
we receive.
If you want us to acknowledge receipt of your comments on these
special conditions, include with your comments a self-addressed,
stamped postcard on which you have written the docket number. We will
stamp the date on the postcard and mail it back to you.
Background
On October 4, 2007, Rosemount Aerospace Inc. applied for a
supplemental type certificate for the installation of a Rosemount
Aerospace Inc., 8700A1-3 Series Electronic Flight Bag (EFB) in Boeing
737-600, -700, -800, and -900 Series airplanes.
Type Certification Basis
Under the provisions of Sec. 21.101, Rosemount Aerospace Inc. must
show that the Boeing 737-600, -700, -800, and -900 Series airplanes, as
changed, continue to meet the applicable provisions of the regulations
incorporated by reference in Type Certificate No. A16WE or the
applicable regulations in effect on the date of application for the
change. The regulations incorporated by reference in the type
certificate are commonly referred to as the ``original type-
certification basis.'' The regulation incorporated by reference in
A16WE is 14 CFR 25.1353 at Amendment 25-38.
If the Administrator finds that the applicable airworthiness
regulations (i.e., 14 CFR part 25) do not contain adequate or
appropriate safety standards for the Rosemount Aerospace Inc. EFB
because of a novel or unusual design feature, special conditions are
prescribed under the provisions of Sec. 21.16.
In addition to the applicable airworthiness regulations and special
conditions, the Rosemount Aerospace Inc., Boeing 737-600, -700, -800,
and -900 Series airplanes must comply with the fuel-vent and exhaust-
emission requirements of 14 CFR part 34 and the noise-certification
requirements of 14 CFR part 36; and the FAA must issue a finding of
regulatory adequacy under Sec. 611 of Public Law 92-574, the ``Noise
Control Act of 1972.''
The FAA issues special conditions, as defined in Sec. 11.19, in
accordance with Sec. 11.38, and they become part of the type-
certification basis under Sec. 21.101.
Special conditions are initially applicable to the model for which
they are issued. Should the applicant apply for a supplemental type
certificate to modify any other model included on the same type
certificate, to incorporate the same novel or unusual design feature,
the special conditions would also apply to the other model.
[[Page 15832]]
Novel or Unusual Design Features
The Rosemount Aerospace Inc. modification to Boeing 737-600, -700,
-800, and -900 Series airplanes will incorporate the following novel or
unusual design feature: a lithium battery system.
Discussion
The current regulations governing installation of batteries in
large, transport-category airplanes were derived from Civil Air
Regulations (CAR) Part 4b.625(d) as part of the re-codification of CAR
4b that established 14 CFR Part 25 in February 1965. The new battery
requirements, 14 CFR 25.1353(c)(1) through (c)(4), basically reworded
the CAR requirements.
Increased use of nickel-cadmium batteries in small airplanes
resulted in increased incidents of battery fires and failures, which
led to additional rulemaking affecting large, transport-category
airplanes as well as small airplanes. On September 1, 1977 and March 1,
1978, the FAA issued 14 CFR 25.1353(c)(5) and (c)(6), respectively,
governing nickel-cadmium battery installations on large, transport-
category airplanes.
The proposed use of lithium batteries for equipment and systems on
Boeing 737-600, -700, -800, and -900 Series airplanes has prompted the
FAA to review the adequacy of these existing regulations. Our review
indicates that the existing regulations do not adequately address
several failure, operational, and maintenance characteristics of
lithium batteries that could affect the safety and reliability of
lithium-battery installations on Boeing 737-600, -700, -800, and -900
Series airplanes.
At present, the airplane industry has limited experience with the
use of rechargeable lithium batteries in commercial-aviation
applications. However, other users of this technology, including
wireless-telephone manufacturers and the electric-vehicle industry,
have noted safety problems with lithium batteries. These problems
include overcharging, over-discharging, and flammability of cell
components.
1. Overcharging
In general, lithium batteries are significantly more susceptible to
internal failures that can result in self-sustaining increases in
temperature and pressure (i.e., thermal runaway) than their nickel-
cadmium or lead-acid counterparts. This is especially true for
overcharging, which causes heating and destabilization of the
components of the cell, leading to the formation (by plating) of highly
unstable metallic lithium. The metallic lithium can ignite, resulting
in a self-sustaining fire or explosion. The severity of thermal runaway
due to overcharging increases with increasing battery capacity due to
the higher amount of electrolyte in large batteries.
2. Over-Discharging
Discharge of some types of lithium batteries beyond a certain
voltage (typically 2.4 volts) can cause corrosion of the electrodes of
the cell, resulting in loss of battery capacity that cannot be reversed
by recharging. This loss of capacity may not be detected by the simple
voltage measurements, commonly available to flight crews, as a means of
checking battery status--a problem shared with nickel-cadmium
batteries.
3. Flammability of Cell Components
Unlike nickel-cadmium and lead-acid batteries, some types of
lithium batteries use flammable liquid electrolytes. The electrolyte
can serve as a source of fuel for an external fire if the battery
container is breached.
These data, recorded by users of lithium batteries, raise concerns
about the use of these batteries in commercial aviation. The intent of
the proposed special condition is to establish appropriate
airworthiness standards for lithium-battery installations in Boeing
737-600, -700, -800, and -900 Series airplanes and to ensure, as
required by 14 CFR 25.1309 and 25.601, that these battery installations
are not hazardous or unreliable.
Applicability
As discussed above, these special conditions are applicable to the
Rosemount Aerospace Inc., 8700A1-3 Series Electronic Flight Bag. Should
Rosemount Aerospace Inc. apply at a later date for a supplemental type
certificate to modify any other model included on Type Certificate No.
A16WE, to incorporate the same novel or unusual design feature, the
special conditions would apply to that model as well.
Conclusion
This action affects only certain novel or unusual design features
on Rosemount Aerospace Inc., 8700A1-3 Series EFBs installed on Boeing
737-600, -700, -800, and -900 Series airplanes. It is not a rule of
general applicability and affects only the applicant who applied to the
FAA for approval of these features on the airplane.
The substance of these special conditions has been subjected to the
notice and comment period in several prior instances and has been
derived without substantive change from those previously issued. It is
unlikely that prior public comment would result in a significant change
from the substance contained herein. Therefore, because a delay would
significantly affect the certification of the airplane, which is
imminent, the FAA has determined that prior public notice and comment
are unnecessary and impracticable, and good cause exists for adopting
these special conditions upon issuance. The FAA is requesting comments
to allow interested persons to submit views that may not have been
submitted in response to the prior opportunities for comment described
above.
List of Subjects in 14 CFR Part 25
Aircraft, Aviation safety, Reporting and recordkeeping
requirements.
0
The authority citation for these special conditions is as follows:
Authority: 49 U.S.C. 106(g), 40113, 44701, 44702, 44704.
The Special Conditions
0
Accordingly, pursuant to the authority delegated to me by the
Administrator, the following special conditions are issued as part of
the type-certification basis for Boeing 737-600, -700, -800, -900
Series airplanes modified by Rosemount Aerospace Inc. Lithium batteries
and battery installations on Boeing 737-600, -700, -800, and -900
Series airplanes must be designed and installed as follows:
1. Safe cell temperatures and pressures must be maintained during
any foreseeable charging or discharging condition, and during any
failure of the charging or battery-monitoring system not shown to be
extremely remote. The lithium-battery installation must preclude
explosion in the event of those failures.
2. Design of the lithium batteries must preclude the occurrence of
self-sustaining, uncontrolled increases in temperature or pressure.
3. No explosive or toxic gases, emitted by any lithium battery in
normal operation, or as the result of any failure of the battery-
charging system, monitoring system, or battery installation which is
not shown to be extremely remote, may accumulate in hazardous
quantities within the airplane.
4. Installations of lithium batteries must meet the requirements of
14 CFR 25.863(a) through (d).
5. No corrosive fluids or gases that may escape from any lithium
battery
[[Page 15833]]
may damage surrounding structure or any adjacent systems, equipment, or
electrical wiring of the airplane in such a way as to cause a major or
more-severe failure condition, in accordance with 14 CFR 25.1309(b) and
applicable regulatory guidance.
6. Each lithium-battery installation must have provisions to
prevent any hazardous effect on structure or essential systems caused
by the maximum amount of heat the battery can generate during a short
circuit of the battery or of its individual cells.
7. Lithium battery installations must have a system to
automatically control the charging rate of the battery, to prevent
battery overheating or overcharging, and,
a. A battery-temperature-sensing and over-temperature-warning
system with a means for automatically disconnecting the battery from
its charging source in the event of an over-temperature condition, or,
b. A battery-failure-sensing-and-warning system with a means for
automatically disconnecting the battery from its charging source in the
event of battery failure.
8. Any lithium-battery installation, the function of which is
required for safe operation of the airplane, must incorporate a
monitoring-and-warning feature that provides an indication to the
appropriate flight-crew members when the state-of-charge of the
batteries has fallen below levels considered acceptable for dispatch of
the airplane.
9. The Instructions for Continued Airworthiness, required by 14 CFR
25.1529 (and 26.11), must contain maintenance steps to:
a. Assure that the lithium battery is sufficiently charged at
appropriate intervals specified by the battery manufacturer.
b. Ensure the integrity of lithium batteries in spares-storage to
prevent the replacement of batteries, whose function is required for
safe operation of the airplane, with batteries that have experienced
degraded charge-retention ability or other damage due to prolonged
storage at a low state of charge.
The Instructions for Continued Airworthiness maintenance procedures
must contain precautions to prevent mishandling of the lithium battery,
which could result in short-circuit or other unintentional damage that,
in turn, could result in personal injury or property damage.
Note 1: The term ``sufficiently charged'' means that the battery
will retain enough of a charge, expressed in ampere-hours, to ensure
that the battery cells will not be damaged. A battery cell may be
damaged by lowering the charge below a point where the battery's
ability to charge and retain a full charge is reduced. This
reduction would be greater than the reduction that may result from
normal, operational degradation.
Note 2: These special conditions are not intended to replace 14
CFR 25.1353(b) in the certification basis of the Boeing 737-600, -
700, -800, and -900 Series airplanes. These special conditions apply
only to lithium batteries and their installations. The requirements
of 14 CFR 25.1353(b) remain in effect for batteries and battery
installations in Boeing 737-600, -700, -800, and -900 Series
airplanes that do not use lithium batteries.
Compliance with the requirements of these special conditions must
be shown by test, or analysis by the Aircraft Certification Office, or
its designees, with the concurrence of the FAA Transport Airplane
Directorate.
Issued in Renton, Washington, on March 30, 2009.
Stephen P. Boyd,
Acting Manager, Transport Airplane Directorate, Aircraft Certification
Service.
[FR Doc. E9-7907 Filed 4-7-09; 8:45 am]
BILLING CODE 4910-13-P