Airworthiness Directives; General Electric Company CF6-80C2 and CF6-80E1 Series Turbofan Engines, 13092-13094 [E9-6387]
Download as PDF
13092
Federal Register / Vol. 74, No. 57 / Thursday, March 26, 2009 / Rules and Regulations
Issued in Renton, Washington, on February
27, 2009.
Ali Bahrami,
Manager, Transport Airplane Directorate,
Aircraft Certification Service.
[FR Doc. E9–6569 Filed 3–25–09; 8:45 am]
BILLING CODE 4910–13–P
DEPARTMENT OF TRANSPORTATION
Federal Aviation Administration
14 CFR Part 39
[Docket No. FAA–2008–1025; Directorate
Identifier 2008–NE–31–AD; Amendment 39–
15862; AD 2009–07–03]
RIN 2120–AA64
Airworthiness Directives; General
Electric Company CF6–80C2 and CF6–
80E1 Series Turbofan Engines
AGENCY: Federal Aviation
Administration (FAA), DOT.
ACTION: Final rule.
SUMMARY: The FAA is adopting a new
airworthiness directive (AD) for General
Electric Company (GE) CF6–80C2 and
CF6–80E1 series turbofan engines with
high-pressure compressor rotor (HPCR)
spool shaft stage 14 disks, part number
(P/N) 1703M49G02, 1703M49G03, or
1509M71G10 installed. This AD
requires a one-time eddy current
inspection (ECI) of the HPCR spool shaft
stage 14 disk web for crack indications,
and removing from service any parts
with web cracks. This AD results from
reports of 12 HPCR spool shaft stage 14
disks with web cracks discovered to
date. We are issuing this AD to prevent
cracks from propagating to an
uncontained failure of the disk and
damage to the airplane.
DATES: This AD becomes effective April
30, 2009. The Director of the Federal
Register approved the incorporation by
reference of certain publications listed
in the regulations as of April 30, 2009.
ADDRESSES: You can get the service
information identified in this AD from
General Electric Company via Lockheed
Martin Technology Services, 10525
Chester Road, Suite C, Cincinnati, Ohio
45215, telephone (513) 672–8400, fax
(513) 672–8422.
The Docket Operations office is
located at Docket Management Facility,
U.S. Department of Transportation, 1200
New Jersey Avenue, SE., West Building
Ground Floor, Room W12–140,
Washington, DC 20590–0001.
FOR FURTHER INFORMATION CONTACT:
Christopher Richards, Aerospace
Engineer, Engine Certification Office,
FAA, Engine & Propeller Directorate, 12
VerDate Nov<24>2008
16:51 Mar 25, 2009
Jkt 217001
New England Executive Park,
Burlington, MA 01803; e-mail:
christopher.j.richards@faa.gov;
telephone (781) 238–7133; fax (781)
238–7199.
SUPPLEMENTARY INFORMATION: The FAA
proposed to amend 14 CFR part 39 with
a proposed AD. The proposed AD
applies to GE CF6–80C2 and CF6–80E1
series turbofan engines with HPCR
spool shaft stage 14 disks, P/N
1703M49G02, 1703M49G03, or
1509M71G10 installed. We published
the proposed AD in the Federal Register
on November 26, 2008 (73 FR 71949).
That action proposed to require a onetime ECI of the HPCR spool shaft stage
14 disk web for crack indications, and
removing from service any parts with
web cracks.
Examining the AD Docket
You may examine the AD docket on
the Internet at https://
www.regulations.gov; or in person at the
Docket Operations office between 9 a.m.
and 5 p.m., Monday through Friday,
except Federal holidays. The AD docket
contains this AD, the regulatory
evaluation, any comments received, and
other information. The street address for
the Docket Operations office (telephone
(800) 647–5527) is provided in the
ADDRESSES section. Comments will be
available in the AD docket shortly after
receipt.
Comments
We provided the public the
opportunity to participate in the
development of this AD. We have
considered the comments received.
Compliance Should Be at Next Engine
Shop Visit
One commenter, Amiri Flight, states
that the compliance should be at next
engine shop visit and should not have
a calendar time limit, which may
require forced removal/shop visit of
low-utilization engines.
We agree. The compliance in the
proposed AD, and the AD, require
inspection at next engine shop visit
only. We did not change the AD.
Request To Correct the Boeing Airplane
Models
One commenter, The Boeing
Company, requests that we correct some
of the minor models listed in the
applicability section, and add a missing
model. They state that for their
airplanes, the AD should only list 747
and 767 models as-listed in the type
certificate data sheet. We agree. We
changed the AD to state ‘‘Boeing 747–
200B/300/400/400D/400F, 767–200/
300/400F/400ER and MD–11 airplanes’’.
PO 00000
Frm 00038
Fmt 4700
Sfmt 4700
Costs of Compliance Is the Cost of a
Single Spool Replacement
One commenter, FedEx Express,
states that it appears that the proposed
AD costs of compliance total to U.S.
operators of $594,500, is inaccurate and
might be the cost of a single spool
replacement, rather than the
accumulated total of the proposed
action, if the estimate of 10 affected
units is accurate.
We agree that the proposed AD total
is inaccurate. We had a typo in the
proposed AD costs of compliance. The
total cost should have been $5,594,500.
We corrected the total in the final rule
AD.
Conclusion
We have carefully reviewed the
available data, including the comments
received, and determined that air safety
and the public interest require adopting
the AD with the changes described
previously. We have determined that
these changes will neither increase the
economic burden on any operator nor
increase the scope of the AD.
Costs of Compliance
We estimate that this AD will affect
126 CF6–80C2 and CF6–80E1 series
turbofan engines installed on airplanes
of U.S. registry. We also estimate that it
will take about 10 work-hours per
engine to perform the inspection, and
about 281 hours to complete the actions
if done at module level, and that the
average labor rate is $80 per work-hour.
The pro-rated cost of a HPCR stage 10–
14 spool shaft, based on average life
remaining on disks found cracked, is
$526,890. Using data on the percentage
of the affected fleet already in
compliance with the corrective actions,
we estimate there will be 10 disks found
cracked as a result of these inspections.
Based on these figures, we estimate the
total cost of the AD to U.S. operators to
be $5,594,500.
Authority for This Rulemaking
Title 49 of the United States Code
specifies the FAA’s authority to issue
rules on aviation safety. Subtitle I,
section 106, describes the authority of
the FAA Administrator. Subtitle VII,
Aviation Programs, describes in more
detail the scope of the Agency’s
authority.
We are issuing this rulemaking under
the authority described in subtitle VII,
part A, subpart III, section 44701,
‘‘General requirements.’’ Under that
section, Congress charges the FAA with
promoting safe flight of civil aircraft in
air commerce by prescribing regulations
for practices, methods, and procedures
the Administrator finds necessary for
E:\FR\FM\26MRR1.SGM
26MRR1
13093
Federal Register / Vol. 74, No. 57 / Thursday, March 26, 2009 / Rules and Regulations
safety in air commerce. This regulation
is within the scope of that authority
because it addresses an unsafe condition
that is likely to exist or develop on
products identified in this rulemaking
action.
Regulatory Findings
We have determined that this AD will
not have federalism implications under
Executive Order 13132. This AD will
not have a substantial direct effect on
the States, on the relationship between
the national government and the States,
or on the distribution of power and
responsibilities among the various
levels of government.
For the reasons discussed above, I
certify that this AD:
(1) Is not a ‘‘significant regulatory
action’’ under Executive Order 12866;
(2) Is not a ‘‘significant rule’’ under
DOT Regulatory Policies and Procedures
(44 FR 11034, February 26, 1979); and
(3) Will not have a significant
economic impact, positive or negative,
on a substantial number of small entities
under the criteria of the Regulatory
Flexibility Act.
We prepared a summary of the costs
to comply with this AD and placed it in
the AD Docket. You may get a copy of
this summary at the address listed
under ADDRESSES.
engine HPCR spool shaft stage 14 disk web
at the piece-part level.
(3) Use paragraphs 3.B.(1) through 3.B.(5)
of the Accomplishment Instructions of GE
ASB No. CF6–80E1 S/B 72–A0258, Revision
1, dated June 15, 2006, to ECI the CF6–80E1
series engine HPCR spool shaft stage 14 disk
web at the module level.
(4) Use paragraph 3.C.(1) of the
Accomplishment Instructions of GE ASB No.
CF6–80E1 S/B 72–A0258, Revision 1, dated
June 15, 2006, to ECI the HPCR spool shaft
stage 14 disk web at the piece-part level.
Effective Date
(a) This airworthiness directive (AD)
becomes effective April 30, 2009.
Applicability
(c) This AD applies to General Electric
Company (GE) CF6–80C2 and CF6–80E1
series turbofan engines with high-pressure
compressor rotor (HPCR) spool shaft stage 14
disks, part number (P/N) 1703M49G02,
1703M49G03, or 1509M71G10 installed.
These engines are installed on, but not
limited to, Airbus A300–600R/F, A310–200/
300, and A330–200/300, and Boeing 747–
200B/300/400/400D/400F, 767–200/300/
400F/400ER, and MD–11 airplanes.
List of Subjects in 14 CFR Part 39
Air transportation, Aircraft, Aviation
safety, Incorporation by reference,
Safety.
Adoption of the Amendment
Accordingly, under the authority
delegated to me by the Administrator,
the Federal Aviation Administration
amends 14 CFR part 39 as follows:
■
PART 39—AIRWORTHINESS
DIRECTIVES
1. The authority citation for part 39
continues to read as follows:
■
Authority: 49 U.S.C. 106(g), 40113, 44701.
§ 39.13
[Amended]
2. The FAA amends § 39.13 by adding
the following new airworthiness
directive:
■
2009–07–03 General Electric Company:
Amendment 39–15862. Docket No.
FAA–2008–1025; Directorate Identifier
2008–NE–31–AD.
Affected ADs
(b) None.
Previous Credit
(h) Performance of a one-time ECI of the
HPCR spool shaft stage 14 disk web for crack
indications, done before the effective date of
this AD and following the procedures
defined in GE ASB No. CF6 80C2 S/B 72–
A1122, dated January 19, 2004, for CF6–80C2
series engines or GE ASB No. CF6 80E1 S/
B 72–A0258, dated January 19, 2004, for
CF6–80E1 series engines satisfies the
compliance requirements specified in this
AD.
Unsafe Condition
(d) This AD results from reports of 12
cracked HPCR spool shaft stage 14 disk webs
discovered to date. We are issuing this AD to
prevent cracks from propagating to an
uncontained failure of the disk and damage
to the airplane.
Alternative Methods of Compliance
Compliance
(e) You are responsible for having the
actions required by this AD performed at the
next engine shop visit where the separation
of a major engine flange will occur after the
effective date of this AD, unless the actions
have already been done.
(f) For the purpose of this AD, introduction
of an engine into a shop solely for the
following maintenance actions is not
considered an engine shop visit:
(1) Removal of a compressor case for airfoil
or variable stator vane bushing maintenance.
(2) Removal or replacement of the stage 1
fan disk.
(3) Replacement of the turbine rear frame.
(4) Removal or replacement of the
accessory and/or transfer gearbox.
(5) Removal or replacement of the fan
forward case.
(6) Any combination of the maintenance
actions listed above.
(i) The Manager, Engine Certification
Office, has the authority to approve
alternative methods of compliance for this
AD, if requested using the procedures found
in 14 CFR 39.19.
Related Information
(j) Contact Christopher Richards,
Aerospace Engineer, Engine Certification
Office, FAA, Engine & Propeller Directorate,
12 New England Executive Park, Burlington,
MA 01803; e-mail:
christopher.j.richards@faa.gov; telephone
(781) 238–7133; fax (781) 238–7199, for more
information about this AD.
Material Incorporated by Reference
(k) You must use the service information
specified in the following Table 1 to perform
the one-time ECI required by this AD. The
Director of the Federal Register approved the
incorporation by reference of the documents
listed in the following Table 1 in accordance
with 5 U.S.C. 552(a) and 1 CFR part 51.
Contact General Electric Company via
Lockheed Martin Technology Services, 10525
Chester Road, Suite C, Cincinnati, Ohio
45215, telephone (513) 672–8400, fax (513)
672–8422, for a copy of this service
information. You may review copies at the
FAA, New England Region, 12 New England
Executive Park, Burlington, MA; or at the
National Archives and Records
Administration (NARA). For information on
the availability of this material at NARA, call
202–741–6030, or go to: https://
www.archives.gov/federal-register/cfr/ibrlocations.html.
One-Time Eddy Current Inspection (ECI)
(g) Using the following Alert Service
Bulletin (ASB) instructions, perform a onetime ECI of the HPCR spool shaft stage 14
disk web for crack indications, and remove
from service those parts found to be cracked.
(1) Use paragraphs 3.B.(1) through 3.B.(5)
of the Accomplishment Instructions of GE
ASB No. CF6–80C2 S/B 72–A1122, Revision
1, dated June 19, 2006, to ECI the CF6–80C2
series engine HPCR spool shaft stage 14 disk
web at the module level.
(2) Use paragraph 3.C.(1) of the
Accomplishment Instructions of GE ASB No.
CF6–80C2 S/B 72–A1122, Revision 1, dated
June 19, 2006, to ECI the CF6–80C2 series
TABLE 1—INCORPORATION BY REFERENCE
GE Alert Service Bulletin No.
Page
CF6–80C2 S/B 72–A1122 Total Pages: 57 .................................................................................
CF6–80E1 S/B 72–A0258 Total Pages: 57 .................................................................................
ALL ......
ALL ......
VerDate Nov<24>2008
16:51 Mar 25, 2009
Jkt 217001
PO 00000
Frm 00039
Fmt 4700
Sfmt 4700
E:\FR\FM\26MRR1.SGM
Revision
Date
1
1
26MRR1
June 19, 2006.
June 15, 2006.
13094
Federal Register / Vol. 74, No. 57 / Thursday, March 26, 2009 / Rules and Regulations
Issued in Burlington, Massachusetts, on
March 18, 2009.
Thomas A. Boudreau,
Acting Manager, Engine and Propeller
Directorate, Aircraft Certification Service.
[FR Doc. E9–6387 Filed 3–25–09; 8:45 am]
BILLING CODE 4910–13–P
DEPARTMENT OF TRANSPORTATION
Federal Aviation Administration
14 CFR Part 39
Discussion
[Docket No. FAA–2008–0522; Directorate
Identifier 2008–NM–041–AD; Amendment
39–15855; AD 2009–06–18]
RIN 2120–AA64
Airworthiness Directives; Bombardier
Model CL–600–2C10 (Regional Jet
Series 700, 701, & 702) Airplanes,
Model CL–600–2D15 (Regional Jet
Series 705) Airplanes, and Model CL–
600–2D24 (Regional Jet Series 900)
Airplanes
AGENCY: Federal Aviation
Administration (FAA), Department of
Transportation (DOT).
ACTION: Final rule.
SUMMARY: We are adopting a new
airworthiness directive (AD) for the
products listed above. This AD results
from mandatory continuing
airworthiness information (MCAI)
originated by an aviation authority of
another country to identify and correct
an unsafe condition on an aviation
product. The MCAI describes the unsafe
condition as:
Following in-flight test deployments on
CL–600–2B19 aircraft, several Air-Driven
generators (ADGs) failed to come on-line.
Investigation revealed that, as a result of a
wiring anomaly that had not been detected
during ADG manufacture, a short circuit was
possible between certain internal wires and
their metallic over-braided shields, which
could result in the ADG not providing power
when deployed.
The unsafe condition is that failure of
the ADG could lead to loss of several
functions essential for safe flight. We are
issuing this AD to require actions to
correct the unsafe condition on these
products.
DATES: This AD becomes effective April
30, 2009.
The Director of the Federal Register
approved the incorporation by reference
of a certain publication listed in this AD
as of April 30, 2009.
ADDRESSES: You may examine the AD
docket on the Internet at https://
www.regulations.gov or in person at the
U.S. Department of Transportation,
VerDate Nov<24>2008
16:51 Mar 25, 2009
Jkt 217001
Docket Operations, M–30, West
Building Ground Floor, Room W12–140,
1200 New Jersey Avenue, SE.,
Washington, DC.
FOR FURTHER INFORMATION CONTACT:
Fabio Buttitta, Aerospace Engineer,
Airframe & Propulsion Branch, ANE–
171, FAA, New York Aircraft
Certification Office, 1600 Stewart
Avenue, Suite 410, Westbury, New York
11590; telephone (516) 228–7303; fax
(516) 794–5531.
SUPPLEMENTARY INFORMATION:
We issued a notice of proposed
rulemaking (NPRM) to amend 14 CFR
part 39 to include an AD that would
apply to the specified products. That
NPRM was published in the Federal
Register on May 8, 2008 (73 FR 26045).
That NPRM proposed to correct an
unsafe condition for the specified
products. The MCAI states:
Following in-flight test deployments on
CL–600–2B19 aircraft, several Air-Driven
generators (ADGs) failed to come on-line.
Investigation revealed that, as a result of a
wiring anomaly that had not been detected
during ADG manufacture, a short circuit was
possible between certain internal wires and
their metallic over-braided shields, which
could result in the ADG not providing power
when deployed. This directive mandates
checking of the ADG and modification of the
ADG internal wiring, if required. It also
prohibits future installation of unmodified
ADGs.
The unsafe condition is that failure of
the ADG could lead to loss of several
functions essential for safe flight. You
may obtain further information by
examining the MCAI in the AD docket.
Comments
We gave the public the opportunity to
participate in developing this AD. We
considered the comments received.
Request To Extend Compliance Time
for Inspecting the Identification Plate
Comair requests that we change the
compliance time specified in paragraph
(f)(1)(ii) of the NPRM to remove the
‘‘before further flight’’ phrase. Comair
states that it has already reviewed their
maintenance records and found that
affected ADGs are installed on its fleet.
Since the review was performed before
the effective date of the AD, it is not
clear when Comair would be required to
inspect the ADG identification plate.
Comair suggests a compliance time of 12
months after the effective date of the
AD.
We agree to change the compliance
time. The intent of the AD is to inspect
and modify the ADG wiring within 12
months after the effective date of the
PO 00000
Frm 00040
Fmt 4700
Sfmt 4700
AD. We have revised the compliance
time of paragraph (f)(1)(ii) of this AD
accordingly.
Request To Shorten Compliance Time
and Restrict Dispatch Conditions
Air Line Pilots Association,
International (ALPA), requests that the
compliance time be shortened from 12
months to 3 months. ALPA states that
although its review did not reveal any
incidents of full electrical failures in
Bombardier airplanes, the ADG is the
only remaining source of electrical
power sustaining the batteries and flight
critical electrical systems if all other
generators fail or are unavailable. In
addition, ALPA states there are
procedures for deferring an enginedriven or APU generator under certain
circumstances, but the ADG is a nondeferrable item. ALPA recommends
that, given the potential consequences
of a full electrical system failure,
particularly in low visibility weather
conditions in which these airplanes
routinely operate, we shorten the
compliance time to 3 months. ALPA
also recommends that no flights be
allowed with a non-operating enginedriven or APU generator unless this AD
has been complied with.
We do not agree to shorten the
compliance time. We have considered
the risks (probability of dual engine
shutdown due to a common cause and
total loss of electrical power, including
the emergency battery power) and have
determined that a 12-month compliance
time is appropriate. The issue of not
allowing flights to be dispatched
without an operational engine-driven or
APU generator would be better
addressed in the applicable Master
Minimum Equipment List (MMEL). We
are considering a revision to the MMEL
for that issue. No change to the AD was
made in this regard.
Clarification
We have revised paragraphs (f)(1)(i)
and (f)(1)(ii)(A) of this AD from ‘‘* * *
by this AD.’’ to ‘‘* * * by this
paragraph.’’ to clarify that if the criteria
in those paragraphs are met, no further
actions are required by those
paragraphs. The requirements of
paragraph (f)(2) of this AD would still be
in effect.
We have removed reference to
Hamilton Sundstrand Service Bulletin
ERPS10AG–24–2, dated February 19,
2004, from paragraph (f)(2) of this AD.
Instead we have added Note 1 of this
AD to include this information.
Conclusion
We reviewed the available data,
including the comments received, and
E:\FR\FM\26MRR1.SGM
26MRR1
Agencies
[Federal Register Volume 74, Number 57 (Thursday, March 26, 2009)]
[Rules and Regulations]
[Pages 13092-13094]
From the Federal Register Online via the Government Printing Office [www.gpo.gov]
[FR Doc No: E9-6387]
-----------------------------------------------------------------------
DEPARTMENT OF TRANSPORTATION
Federal Aviation Administration
14 CFR Part 39
[Docket No. FAA-2008-1025; Directorate Identifier 2008-NE-31-AD;
Amendment 39-15862; AD 2009-07-03]
RIN 2120-AA64
Airworthiness Directives; General Electric Company CF6-80C2 and
CF6-80E1 Series Turbofan Engines
AGENCY: Federal Aviation Administration (FAA), DOT.
ACTION: Final rule.
-----------------------------------------------------------------------
SUMMARY: The FAA is adopting a new airworthiness directive (AD) for
General Electric Company (GE) CF6-80C2 and CF6-80E1 series turbofan
engines with high-pressure compressor rotor (HPCR) spool shaft stage 14
disks, part number (P/N) 1703M49G02, 1703M49G03, or 1509M71G10
installed. This AD requires a one-time eddy current inspection (ECI) of
the HPCR spool shaft stage 14 disk web for crack indications, and
removing from service any parts with web cracks. This AD results from
reports of 12 HPCR spool shaft stage 14 disks with web cracks
discovered to date. We are issuing this AD to prevent cracks from
propagating to an uncontained failure of the disk and damage to the
airplane.
DATES: This AD becomes effective April 30, 2009. The Director of the
Federal Register approved the incorporation by reference of certain
publications listed in the regulations as of April 30, 2009.
ADDRESSES: You can get the service information identified in this AD
from General Electric Company via Lockheed Martin Technology Services,
10525 Chester Road, Suite C, Cincinnati, Ohio 45215, telephone (513)
672-8400, fax (513) 672-8422.
The Docket Operations office is located at Docket Management
Facility, U.S. Department of Transportation, 1200 New Jersey Avenue,
SE., West Building Ground Floor, Room W12-140, Washington, DC 20590-
0001.
FOR FURTHER INFORMATION CONTACT: Christopher Richards, Aerospace
Engineer, Engine Certification Office, FAA, Engine & Propeller
Directorate, 12 New England Executive Park, Burlington, MA 01803; e-
mail: christopher.j.richards@faa.gov; telephone (781) 238-7133; fax
(781) 238-7199.
SUPPLEMENTARY INFORMATION: The FAA proposed to amend 14 CFR part 39
with a proposed AD. The proposed AD applies to GE CF6-80C2 and CF6-80E1
series turbofan engines with HPCR spool shaft stage 14 disks, P/N
1703M49G02, 1703M49G03, or 1509M71G10 installed. We published the
proposed AD in the Federal Register on November 26, 2008 (73 FR 71949).
That action proposed to require a one-time ECI of the HPCR spool shaft
stage 14 disk web for crack indications, and removing from service any
parts with web cracks.
Examining the AD Docket
You may examine the AD docket on the Internet at https://www.regulations.gov; or in person at the Docket Operations office
between 9 a.m. and 5 p.m., Monday through Friday, except Federal
holidays. The AD docket contains this AD, the regulatory evaluation,
any comments received, and other information. The street address for
the Docket Operations office (telephone (800) 647-5527) is provided in
the ADDRESSES section. Comments will be available in the AD docket
shortly after receipt.
Comments
We provided the public the opportunity to participate in the
development of this AD. We have considered the comments received.
Compliance Should Be at Next Engine Shop Visit
One commenter, Amiri Flight, states that the compliance should be
at next engine shop visit and should not have a calendar time limit,
which may require forced removal/shop visit of low-utilization engines.
We agree. The compliance in the proposed AD, and the AD, require
inspection at next engine shop visit only. We did not change the AD.
Request To Correct the Boeing Airplane Models
One commenter, The Boeing Company, requests that we correct some of
the minor models listed in the applicability section, and add a missing
model. They state that for their airplanes, the AD should only list 747
and 767 models as-listed in the type certificate data sheet. We agree.
We changed the AD to state ``Boeing 747-200B/300/400/400D/400F, 767-
200/300/400F/400ER and MD-11 airplanes''.
Costs of Compliance Is the Cost of a Single Spool Replacement
One commenter, FedEx Express, states that it appears that the
proposed AD costs of compliance total to U.S. operators of $594,500, is
inaccurate and might be the cost of a single spool replacement, rather
than the accumulated total of the proposed action, if the estimate of
10 affected units is accurate.
We agree that the proposed AD total is inaccurate. We had a typo in
the proposed AD costs of compliance. The total cost should have been
$5,594,500. We corrected the total in the final rule AD.
Conclusion
We have carefully reviewed the available data, including the
comments received, and determined that air safety and the public
interest require adopting the AD with the changes described previously.
We have determined that these changes will neither increase the
economic burden on any operator nor increase the scope of the AD.
Costs of Compliance
We estimate that this AD will affect 126 CF6-80C2 and CF6-80E1
series turbofan engines installed on airplanes of U.S. registry. We
also estimate that it will take about 10 work-hours per engine to
perform the inspection, and about 281 hours to complete the actions if
done at module level, and that the average labor rate is $80 per work-
hour. The pro-rated cost of a HPCR stage 10-14 spool shaft, based on
average life remaining on disks found cracked, is $526,890. Using data
on the percentage of the affected fleet already in compliance with the
corrective actions, we estimate there will be 10 disks found cracked as
a result of these inspections. Based on these figures, we estimate the
total cost of the AD to U.S. operators to be $5,594,500.
Authority for This Rulemaking
Title 49 of the United States Code specifies the FAA's authority to
issue rules on aviation safety. Subtitle I, section 106, describes the
authority of the FAA Administrator. Subtitle VII, Aviation Programs,
describes in more detail the scope of the Agency's authority.
We are issuing this rulemaking under the authority described in
subtitle VII, part A, subpart III, section 44701, ``General
requirements.'' Under that section, Congress charges the FAA with
promoting safe flight of civil aircraft in air commerce by prescribing
regulations for practices, methods, and procedures the Administrator
finds necessary for
[[Page 13093]]
safety in air commerce. This regulation is within the scope of that
authority because it addresses an unsafe condition that is likely to
exist or develop on products identified in this rulemaking action.
Regulatory Findings
We have determined that this AD will not have federalism
implications under Executive Order 13132. This AD will not have a
substantial direct effect on the States, on the relationship between
the national government and the States, or on the distribution of power
and responsibilities among the various levels of government.
For the reasons discussed above, I certify that this AD:
(1) Is not a ``significant regulatory action'' under Executive
Order 12866;
(2) Is not a ``significant rule'' under DOT Regulatory Policies and
Procedures (44 FR 11034, February 26, 1979); and
(3) Will not have a significant economic impact, positive or
negative, on a substantial number of small entities under the criteria
of the Regulatory Flexibility Act.
We prepared a summary of the costs to comply with this AD and
placed it in the AD Docket. You may get a copy of this summary at the
address listed under ADDRESSES.
List of Subjects in 14 CFR Part 39
Air transportation, Aircraft, Aviation safety, Incorporation by
reference, Safety.
Adoption of the Amendment
0
Accordingly, under the authority delegated to me by the Administrator,
the Federal Aviation Administration amends 14 CFR part 39 as follows:
PART 39--AIRWORTHINESS DIRECTIVES
0
1. The authority citation for part 39 continues to read as follows:
Authority: 49 U.S.C. 106(g), 40113, 44701.
Sec. 39.13 [Amended]
0
2. The FAA amends Sec. 39.13 by adding the following new airworthiness
directive:
2009-07-03 General Electric Company: Amendment 39-15862. Docket No.
FAA-2008-1025; Directorate Identifier 2008-NE-31-AD.
Effective Date
(a) This airworthiness directive (AD) becomes effective April
30, 2009.
Affected ADs
(b) None.
Applicability
(c) This AD applies to General Electric Company (GE) CF6-80C2
and CF6-80E1 series turbofan engines with high-pressure compressor
rotor (HPCR) spool shaft stage 14 disks, part number (P/N)
1703M49G02, 1703M49G03, or 1509M71G10 installed. These engines are
installed on, but not limited to, Airbus A300-600R/F, A310-200/300,
and A330-200/300, and Boeing 747-200B/300/400/400D/400F, 767-200/
300/400F/400ER, and MD-11 airplanes.
Unsafe Condition
(d) This AD results from reports of 12 cracked HPCR spool shaft
stage 14 disk webs discovered to date. We are issuing this AD to
prevent cracks from propagating to an uncontained failure of the
disk and damage to the airplane.
Compliance
(e) You are responsible for having the actions required by this
AD performed at the next engine shop visit where the separation of a
major engine flange will occur after the effective date of this AD,
unless the actions have already been done.
(f) For the purpose of this AD, introduction of an engine into a
shop solely for the following maintenance actions is not considered
an engine shop visit:
(1) Removal of a compressor case for airfoil or variable stator
vane bushing maintenance.
(2) Removal or replacement of the stage 1 fan disk.
(3) Replacement of the turbine rear frame.
(4) Removal or replacement of the accessory and/or transfer
gearbox.
(5) Removal or replacement of the fan forward case.
(6) Any combination of the maintenance actions listed above.
One-Time Eddy Current Inspection (ECI)
(g) Using the following Alert Service Bulletin (ASB)
instructions, perform a one-time ECI of the HPCR spool shaft stage
14 disk web for crack indications, and remove from service those
parts found to be cracked.
(1) Use paragraphs 3.B.(1) through 3.B.(5) of the Accomplishment
Instructions of GE ASB No. CF6-80C2 S/B 72-A1122, Revision 1, dated
June 19, 2006, to ECI the CF6-80C2 series engine HPCR spool shaft
stage 14 disk web at the module level.
(2) Use paragraph 3.C.(1) of the Accomplishment Instructions of
GE ASB No. CF6-80C2 S/B 72-A1122, Revision 1, dated June 19, 2006,
to ECI the CF6-80C2 series engine HPCR spool shaft stage 14 disk web
at the piece-part level.
(3) Use paragraphs 3.B.(1) through 3.B.(5) of the Accomplishment
Instructions of GE ASB No. CF6-80E1 S/B 72-A0258, Revision 1, dated
June 15, 2006, to ECI the CF6-80E1 series engine HPCR spool shaft
stage 14 disk web at the module level.
(4) Use paragraph 3.C.(1) of the Accomplishment Instructions of
GE ASB No. CF6-80E1 S/B 72-A0258, Revision 1, dated June 15, 2006,
to ECI the HPCR spool shaft stage 14 disk web at the piece-part
level.
Previous Credit
(h) Performance of a one-time ECI of the HPCR spool shaft stage
14 disk web for crack indications, done before the effective date of
this AD and following the procedures defined in GE ASB No. CF6 80C2
S/B 72-A1122, dated January 19, 2004, for CF6-80C2 series engines or
GE ASB No. CF6 80E1 S/B 72-A0258, dated January 19, 2004, for CF6-
80E1 series engines satisfies the compliance requirements specified
in this AD.
Alternative Methods of Compliance
(i) The Manager, Engine Certification Office, has the authority
to approve alternative methods of compliance for this AD, if
requested using the procedures found in 14 CFR 39.19.
Related Information
(j) Contact Christopher Richards, Aerospace Engineer, Engine
Certification Office, FAA, Engine & Propeller Directorate, 12 New
England Executive Park, Burlington, MA 01803; e-mail:
christopher.j.richards@faa.gov; telephone (781) 238-7133; fax (781)
238-7199, for more information about this AD.
Material Incorporated by Reference
(k) You must use the service information specified in the
following Table 1 to perform the one-time ECI required by this AD.
The Director of the Federal Register approved the incorporation by
reference of the documents listed in the following Table 1 in
accordance with 5 U.S.C. 552(a) and 1 CFR part 51. Contact General
Electric Company via Lockheed Martin Technology Services, 10525
Chester Road, Suite C, Cincinnati, Ohio 45215, telephone (513) 672-
8400, fax (513) 672-8422, for a copy of this service information.
You may review copies at the FAA, New England Region, 12 New England
Executive Park, Burlington, MA; or at the National Archives and
Records Administration (NARA). For information on the availability
of this material at NARA, call 202-741-6030, or go to: https://www.archives.gov/federal-register/cfr/ibr-locations.html.
Table 1--Incorporation by Reference
------------------------------------------------------------------------
GE Alert Service Bulletin No. Page Revision Date
------------------------------------------------------------------------
CF6-80C2 S/B 72-A1122 Total ALL........ 1 June 19, 2006.
Pages: 57.
CF6-80E1 S/B 72-A0258 Total ALL........ 1 June 15, 2006.
Pages: 57.
------------------------------------------------------------------------
[[Page 13094]]
Issued in Burlington, Massachusetts, on March 18, 2009.
Thomas A. Boudreau,
Acting Manager, Engine and Propeller Directorate, Aircraft
Certification Service.
[FR Doc. E9-6387 Filed 3-25-09; 8:45 am]
BILLING CODE 4910-13-P