Airworthiness Directives; Boeing Model 737-100, -200, -200C, -300, -400, and -500 Series Airplanes, 67815-67817 [E8-27163]
Download as PDF
Federal Register / Vol. 73, No. 222 / Monday, November 17, 2008 / Proposed Rules
Send information to ATTN: Tim Dulin,
Aerospace Engineer, 1601 Lind Avenue, SW.,
Renton, Washington 98057–3356; telephone
(425) 227–2141; fax (425) 227–1149. Before
using any approved AMOC on any airplane
to which the AMOC applies, notify your
appropriate principal inspector (PI) in the
FAA Flight Standards District Office (FSDO),
or lacking a PI, your local FSDO.
(2) Airworthy Product: For any
requirement in this AD to obtain corrective
actions from a manufacturer or other source,
use these actions if they are FAA-approved.
Corrective actions are considered FAAapproved if they are approved by the State
of Design Authority (or their delegated
agent). You are required to assure the product
is airworthy before it is returned to service.
(3) Reporting Requirements: For any
reporting requirement in this AD, under the
provisions of the Paperwork Reduction Act,
the Office of Management and Budget (OMB)
has approved the information collection
requirements and has assigned OMB Control
Number 2120–0056.
Related Information
(h) Refer to MCAI EASA Airworthiness
Directive 2008–0032, dated February 21,
2008, and Airbus Service Bulletin A320–31–
1276, Revision 01, dated March 5, 2008, for
related information.
Issued in Renton, Washington, on
November 6, 2008.
Stephen P. Boyd,
Assistant Manager, Transport Airplane
Directorate, Aircraft Certification Service.
[FR Doc. E8–27167 Filed 11–14–08; 8:45 am]
BILLING CODE 4910–13–P
DEPARTMENT OF TRANSPORTATION
Federal Aviation Administration
14 CFR Part 39
[Docket No. FAA–2008–1213; Directorate
Identifier 2007–NM–092–AD]
RIN 2120–AA64
Airworthiness Directives; Boeing
Model 737–100, –200, –200C, –300,
–400, and –500 Series Airplanes
Federal Aviation
Administration (FAA), Department of
Transportation (DOT).
ACTION: Notice of proposed rulemaking
(NPRM).
jlentini on PROD1PC65 with PROPOSALS
AGENCY:
SUMMARY: The FAA proposes to
supersede an existing airworthiness
directive (AD) that applies to certain
Boeing Model 737–100, –200, –200C,
–300, –400, and –500 series airplanes.
The existing AD currently requires
repetitive inspections of the intercostal
webs, attachment clips, and stringer
splice channels for cracks; and
corrective action if necessary. This
proposed AD would reduce the
VerDate Aug<31>2005
17:49 Nov 14, 2008
Jkt 217001
67815
repetitive inspection intervals from
25,000 flight cycles to 6,000 flight
cycles, and expand the inspection area
for Model 737–200C series airplanes to
include the area aft of the forward entry
door. This proposed AD results from
additional reports of fatigue cracks. We
are proposing this AD to detect and
correct fatigue cracking of the
intercostals on the forward and aft sides
of the forward entry door, which could
result in loss of the forward entry door
and rapid decompression of the
airplane.
DATES: We must receive comments on
this proposed AD by January 2, 2009.
ADDRESSES: You may send comments by
any of the following methods:
• Federal eRulemaking Portal: Go to
https://www.regulations.gov. Follow the
instructions for submitting comments.
• Fax: 202–493–2251.
• Mail: U.S. Department of
Transportation, Docket Operations, M–
30, West Building Ground Floor, Room
W12–140, 1200 New Jersey Avenue, SE.,
Washington, DC 20590.
• Hand Delivery: U.S. Department of
Transportation, Docket Operations, M–
30, West Building Ground Floor, Room
W12–140, 1200 New Jersey Avenue, SE.,
Washington, DC 20590, between 9 a.m.
and 5 p.m., Monday through Friday,
except Federal holidays.
For service information identified in
this AD, contact Boeing Commercial
Airplanes, P.O. Box 3707, Seattle,
Washington 98124–2207.
ADDRESSES section. Include ‘‘Docket No.
FAA–2008–1213; Directorate Identifier
2007–NM–092–AD’’ at the beginning of
your comments. We specifically invite
comments on the overall regulatory,
economic, environmental, and energy
aspects of this proposed AD. We will
consider all comments received by the
closing date and may amend this
proposed AD because of those
comments.
We will post all comments we
receive, without change, to https://
www.regulations.gov, including any
personal information you provide. We
will also post a report summarizing each
substantive verbal contact we receive
about this proposed AD.
Examining the AD Docket
You may examine the AD docket on
the Internet at https://
www.regulations.gov; or in person at the
Docket Management Facility between 9
a.m. and 5 p.m., Monday through
Friday, except Federal holidays. The AD
docket contains this proposed AD, the
regulatory evaluation, any comments
received, and other information. The
street address for the Docket Office
(telephone 800–647–5527) is in the
ADDRESSES section. Comments will be
available in the AD docket shortly after
receipt.
FOR FURTHER INFORMATION CONTACT:
Howard Hall, Aerospace Engineer,
Airframe Branch, ANM–120S, FAA,
Seattle Aircraft Certification Office,
1601 Lind Avenue, SW., Renton,
Washington 98057–3356; telephone
(425) 917–6430; fax (425) 917–6590.
SUPPLEMENTARY INFORMATION:
Actions Since Existing AD Was Issued
Comments Invited
We invite you to send any written
relevant data, views, or arguments about
this proposed AD. Send your comments
to an address listed under the
PO 00000
Frm 00003
Fmt 4702
Sfmt 4702
Discussion
On September 16, 2005, we issued AD
2005–20–03, amendment 39–14296 (70
FR 56361, September 27, 2005) for
certain Boeing Model 737–100, –200,
–200C, –300, –400, and –500 series
airplanes. That AD requires repetitive
inspections of the intercostal webs,
attachment clips, and stringer splice
channels for cracks; and corrective
action if necessary. That AD resulted
from reports of fatigue cracks on several
Boeing Model 737–200 series airplanes.
We issued that AD to detect and correct
fatigue cracking of the intercostals on
the forward and aft sides of the forward
entry door, which could result in loss of
the forward entry door and rapid
decompression of the airplane.
Since we issued AD 2005–20–03,
many operators have reported to Boeing
over one hundred fatigue cracks at all
doorstop and hinge support intercostals
on both the forward and aft sides of the
forward entry door. Operators have also
reported cracks on several airplanes at
multiple intercostal locations.
Relevant Service Information
We have reviewed Boeing Alert
Service Bulletin 737–53A1204, Revision
1, dated March 26, 2007. We referred to
Boeing Special Attention Service
Bulletin 737–53–1204, dated June 19,
2003, as the appropriate source of
service information for accomplishing
the actions required by AD 2005–20–03.
Revision 1 reduces the repetitive
inspection intervals from 25,000 flight
cycles to 6,000 flight cycles for all areas.
Revision 1 also adds a new inspection
for cracking in the intercostal area aft of
the forward entry door for Boeing Model
737–200C series airplanes on which the
intercostals on the aft side of the
forward entry door were not inspected
previously. (The original issue of the
E:\FR\FM\17NOP1.SGM
17NOP1
67816
Federal Register / Vol. 73, No. 222 / Monday, November 17, 2008 / Proposed Rules
service bulletin specified inspections
only of the forward area.)
The compliance thresholds aft of the
door vary depending on whether actions
have been previously accomplished in
accordance with Part 1, Part 2, and Part
3 of Paragraph 3.B. of Boeing Special
Attention Service Bulletin 737–53–
1204, dated June 19, 2003.
• For airplanes on which the actions
have been accomplished previously, the
threshold specified in the service
bulletin for the next corresponding
action is 6,000 flight cycles after the
date of the previous inspection, or 3,000
flight cycles after March 26, 2007 (the
date of Revision 1 of the service
bulletin), whichever occurs later.
• For airplanes on which the actions
have not been accomplished previously,
the threshold specified in the service
bulletin for the initial inspection is
15,000 total flight cycles, or within
4,500 flight cycles from June 19, 2003
(the date of the initial release of the
service bulletin), whichever occurs
later.
• For all airplanes, the threshold for
the initial inspection specified in Part 4
of Paragraph 3.B. of Revision 1 of the
service bulletin is 15,000 total flight
cycles, or within 4,500 flight cycles
from March 26, 2007.
FAA’s Determination and Requirements
of the Proposed AD
We have evaluated all pertinent
information and identified an unsafe
condition that is likely to develop on
other airplanes of the same type design.
For this reason, we are proposing this
AD, which would supersede AD 2005–
20–03 and would retain the
requirements of the existing AD. This
proposed AD would also reduce the
repetitive inspection intervals from
25,000 flight cycles to 6,000 flight
cycles, and expand the inspection area
for Boeing Model 737–200C series
airplanes. This proposed AD would
require accomplishing the actions
specified in the service bulletin
described previously, except as
discussed under ‘‘Difference Between
the Proposed AD and the Service
Bulletin.’’
Difference Between the Proposed AD
and the Service Bulletin
The service bulletin specifies to
contact the manufacturer for
instructions on how to repair certain
conditions, but this proposed AD would
require repairing those conditions in
one of the following ways:
• Using a method that we approve; or
• Using data that meet the
certification basis of the airplane, and
that have been approved by an
Authorized Representative for the
Boeing Commercial Airplanes
Delegation Option Authorization
Organization whom we have authorized
to make those findings.
Costs of Compliance
There are about 3,132 airplanes of the
affected design in the worldwide fleet.
The following table provides the
estimated costs for U.S. operators to
comply with this proposed AD.
ESTIMATED COSTS
Action
Work hours
Inspection of areas forward of the aft entry door
(required by AD 2005–20–03).
Inspection of areas aft of the forward entry door
for Model 737–200C series airplanes (new
proposed action).
Average
labor rate
per hour
2
$80
1
80
Cost per airplane
$160 per inspection
cycle.
$80 per inspection
cycle.
jlentini on PROD1PC65 with PROPOSALS
Authority for This Rulemaking
Regulatory Findings
Title 49 of the United States Code
specifies the FAA’s authority to issue
rules on aviation safety. Subtitle I,
Section 106, describes the authority of
the FAA Administrator. Subtitle VII,
Aviation Programs, describes in more
detail the scope of the Agency’s
authority.
We are issuing this rulemaking under
the authority described in Subtitle VII,
Part A, Subpart III, Section 44701,
‘‘General requirements.’’ Under that
section, Congress charges the FAA with
promoting safe flight of civil aircraft in
air commerce by prescribing regulations
for practices, methods, and procedures
the Administrator finds necessary for
safety in air commerce. This regulation
is within the scope of that authority
because it addresses an unsafe condition
that is likely to exist or develop on
products identified in this rulemaking
action.
We have determined that this
proposed AD would not have federalism
implications under Executive Order
13132. This proposed AD would not
have a substantial direct effect on the
States, on the relationship between the
national Government and the States, or
on the distribution of power and
responsibilities among the various
levels of government.
For the reasons discussed above, I
certify that the proposed regulation:
1. Is not a ‘‘significant regulatory
action’’ under Executive Order 12866;
2. Is not a ‘‘significant rule’’ under the
DOT Regulatory Policies and Procedures
(44 FR 11034, February 26, 1979); and
3. Will not have a significant
economic impact, positive or negative,
on a substantial number of small entities
under the criteria of the Regulatory
Flexibility Act.
We prepared a regulatory evaluation
of the estimated costs to comply with
this proposed AD and placed it in the
AD docket. See the ADDRESSES section
VerDate Aug<31>2005
17:49 Nov 14, 2008
Jkt 217001
PO 00000
Frm 00004
Fmt 4702
Number of
U.S.registered
airplanes
Sfmt 4702
876
19
Fleet cost
$140,160 per inspection cycle.
$1,520 per inspection
cycle.
for a location to examine the regulatory
evaluation.
List of Subjects in 14 CFR Part 39
Air transportation, Aircraft, Aviation
safety, Incorporation by reference,
Safety.
The Proposed Amendment
Accordingly, under the authority
delegated to me by the Administrator,
the FAA proposes to amend 14 CFR part
39 as follows:
PART 39—AIRWORTHINESS
DIRECTIVES
1. The authority citation for part 39
continues to read as follows:
Authority: 49 U.S.C. 106(g), 40113, 44701.
§ 39.13
[Amended]
2. The Federal Aviation
Administration (FAA) amends § 39.13
by removing amendment 39–14296 (70
FR 56361, September 27, 2005) and
adding the following new airworthiness
directive (AD):
E:\FR\FM\17NOP1.SGM
17NOP1
Federal Register / Vol. 73, No. 222 / Monday, November 17, 2008 / Proposed Rules
Boeing: Docket No. FAA–2008–1213;
Directorate Identifier 2007–NM–092–AD.
Comments Due Date
(a) The FAA must receive comments on
this AD action by January 2, 2009.
Affected ADs
(b) This AD supersedes AD 2005–20–03.
Applicability
(c) This AD applies to Model 737–100,
–200, –200C, –300, –400, and –500 series
airplanes, certificated in any category, as
identified in Boeing Alert Service Bulletin
737–53A1204, Revision 1, dated March 26,
2007.
Unsafe Condition
(d) This AD results from reports of fatigue
cracks. We are issuing this AD to detect and
correct fatigue cracking of the intercostals on
the forward and aft sides of the forward entry
door, which could result in loss of the
forward entry door and rapid decompression
of the airplane.
Compliance
(e) You are responsible for having the
actions required by this AD performed within
the compliance times specified, unless the
actions have already been done.
Initial Compliance Time
(f) For all Model 737–100, –200, –200C,
–300, –400, and –500 series airplanes: Before
the accumulation of 15,000 total flight cycles,
or within 4,500 flight cycles after November
1, 2005 (the effective date of AD 2005–20–
03), whichever occurs later: Do the
inspections required by paragraphs (h) and (i)
of this AD.
(g) For all Model 737–200C series
airplanes: Before the accumulation of 15,000
total flight cycles, or within 4,500 flight
cycles after the effective date of this AD,
whichever occurs later: Do the inspection
required by paragraph (j) of this AD.
jlentini on PROD1PC65 with PROPOSALS
Initial Inspection for Passenger
Configuration Airplanes
(h) For Group 1 passenger airplanes
identified in Boeing Alert Service Bulletin
737–53A1204, Revision 1, dated March 26,
2007: Perform a detailed inspection for
cracking of the intercostal web, attachment
clips, and stringer splice channels; and a
high frequency eddy current inspection for
cracking of the stringer splice channels
located forward and aft of the forward entry
door; and do all applicable corrective actions
before further flight; in accordance with Parts
1 and 2 of the Work Instructions of Boeing
Special Attention Service Bulletin 737–53–
1204, dated June 19, 2003; or Boeing Alert
Service Bulletin 737–53A1204, Revision 1,
dated March 26, 2007. After the effective date
of this AD, only Revision 1 may be used.
Initial Inspection for Cargo Configuration
Airplanes (Forward of the Forward Entry
Door)
(i) For Group 2 cargo airplanes identified
in Boeing Alert Service Bulletin 737–
53A1204, Revision 1, dated March 26, 2007:
Perform a detailed inspection for cracking of
the intercostal webs and attachment clips
VerDate Aug<31>2005
17:49 Nov 14, 2008
Jkt 217001
located forward of the forward entry door;
and do all applicable corrective actions
before further flight; in accordance with Part
3 of the Work Instructions of Boeing Special
Attention Service Bulletin 737–53–1204,
dated June 19, 2003, or Boeing Alert Service
Bulletin 737–53A1204, Revision 1, dated
March 26, 2007. After the effective date of
this AD, only Revision 1 may be used.
Initial Inspection for Cargo Configuration
Airplanes (Aft of the Forward Entry Door)
(j) For Group 2 cargo airplanes identified
in Boeing Alert Service Bulletin 737–
53A1204, Revision 1, dated March 26, 2007:
Perform a detailed inspection for cracking of
the intercostal webs and attachment clips
located aft of the forward entry door; and do
all applicable corrective actions before
further flight; in accordance with Part 4 of
the Work Instructions of Boeing Special
Attention Service Bulletin 737–53–1204,
dated June 19, 2003; or Boeing Alert Service
Bulletin 737–53A1204, Revision 1, dated
March 26, 2007. After the effective date of
this AD, only Revision 1 may be used.
Repeat Inspections
(k) Repeat the inspections required by
paragraphs (h), (i), and (j) of this AD
thereafter at intervals not to exceed 6,000
flight cycles after the previous inspection, or
within 3,000 flight cycles after the effective
date of this AD, whichever occurs later.
Exceptions
(l) Do the actions required by this AD by
accomplishing all the applicable actions
specified in the Accomplishment
Instructions of the Boeing Special Attention
Service Bulletin 737–53–1204, dated June 19,
2003; or Boeing Alert Service Bulletin 737–
53A1204, Revision 1, dated March 26, 2007;
(‘‘the service bulletins’’) except as provided
by paragraphs (l)(1) and (l)(2) of this AD.
After the effective date of this AD, only
Revision 1 may be used
(1) Where the service bulletins specify to
contact Boeing for repair instructions: Before
further flight, repair using a method
approved in accordance with the procedures
specified in paragraph (m) of this AD.
(2) Where the service bulletins specify a
compliance time relative to the date of a
service bulletin, this AD requires compliance
relative to the effective date of this AD.
Where the service bulletins specify a
compliance time relative to the date of the
initial release of the service bulletin, this AD
requires compliance relative to the effective
date of AD 2005–20–03 (November 1, 2005).
Alternative Methods of Compliance
(AMOCs)
(m)(1) The Manager, Seattle Aircraft
Certification Office (ACO), FAA, ATTN:
Howard Hall, Aerospace Engineer, Airframe
Branch, ANM–120S, FAA, Seattle ACO, 1601
Lind Avenue, SW., Renton, Washington
98057–3356; telephone (425) 917–6430; fax
(425) 917–6590; has the authority to approve
AMOCs for this AD, if requested using the
procedures found in 14 CFR 39.19.
(2) To request a different method of
compliance or a different compliance time
for this AD, follow the procedures in 14 CFR
39.19. Before using any approved AMOC on
PO 00000
Frm 00005
Fmt 4702
Sfmt 4702
67817
any airplane to which the AMOC applies,
notify your appropriate principal inspector
(PI) in the FAA Flight Standards District
Office (FSDO), or lacking a PI, your local
FSDO.
(3) An AMOC that provides an acceptable
level of safety may be used for any repair
required by this AD, if it is approved by an
Authorized Representative for the Boeing
Commercial Airplanes Delegation Option
Authorization Organization who has been
authorized by the Manager, Seattle ACO, to
make those findings. For a repair method to
be approved, the repair must meet the
certification basis of the airplane, and the
approval must specifically refer to this AD.
(4) AMOCs approved previously in
accordance with AD 2005–20–03 are
approved as AMOCs for the corresponding
provisions of this AD, provided the repetitive
inspection intervals (if any) do not exceed
6,000 flight cycles.
(5) AMOCs approved previously in
accordance with AD 2005–20–03 are not
approved as AMOCs for the provisions of
paragraph (j) or (k) of this AD.
Issued in Renton, Washington, on
November 6, 2008.
Stephen P. Boyd,
Assistant Manager, Transport Airplane
Directorate, Aircraft Certification Service.
[FR Doc. E8–27163 Filed 11–14–08; 8:45 am]
BILLING CODE 4910–13–P
DEPARTMENT OF TRANSPORTATION
Federal Aviation Administration
14 CFR Part 39
[Docket No. FAA–2008–1214; Directorate
Identifier 2007–NM–259–AD]
RIN 2120–AA64
Airworthiness Directives; BAE
Systems (Operations) Limited
(Jetstream) Model 4101 Airplanes
Federal Aviation
Administration (FAA), Department of
Transportation (DOT).
ACTION: Notice of proposed rulemaking
(NPRM).
AGENCY:
SUMMARY: The FAA proposes to
supersede an existing airworthiness
directive (AD) that applies to all BAE
Systems (Operations) Limited
(Jetstream) Model 4101 airplanes. The
existing AD currently requires operators
to determine the number of flight cycles
accumulated on each component of the
main landing gear (MLG) and the nose
landing gear (NLG), and to replace each
component that reaches its life limit
with a serviceable component. The
existing AD also requires operators to
revise the Airworthiness Limitations
(AWL) section of the Instructions for
Continued Airworthiness (ICA) in the
aircraft maintenance manual to reflect
E:\FR\FM\17NOP1.SGM
17NOP1
Agencies
[Federal Register Volume 73, Number 222 (Monday, November 17, 2008)]
[Proposed Rules]
[Pages 67815-67817]
From the Federal Register Online via the Government Printing Office [www.gpo.gov]
[FR Doc No: E8-27163]
-----------------------------------------------------------------------
DEPARTMENT OF TRANSPORTATION
Federal Aviation Administration
14 CFR Part 39
[Docket No. FAA-2008-1213; Directorate Identifier 2007-NM-092-AD]
RIN 2120-AA64
Airworthiness Directives; Boeing Model 737-100, -200, -200C, -
300, -400, and -500 Series Airplanes
AGENCY: Federal Aviation Administration (FAA), Department of
Transportation (DOT).
ACTION: Notice of proposed rulemaking (NPRM).
-----------------------------------------------------------------------
SUMMARY: The FAA proposes to supersede an existing airworthiness
directive (AD) that applies to certain Boeing Model 737-100, -200, -
200C, -300, -400, and -500 series airplanes. The existing AD currently
requires repetitive inspections of the intercostal webs, attachment
clips, and stringer splice channels for cracks; and corrective action
if necessary. This proposed AD would reduce the repetitive inspection
intervals from 25,000 flight cycles to 6,000 flight cycles, and expand
the inspection area for Model 737-200C series airplanes to include the
area aft of the forward entry door. This proposed AD results from
additional reports of fatigue cracks. We are proposing this AD to
detect and correct fatigue cracking of the intercostals on the forward
and aft sides of the forward entry door, which could result in loss of
the forward entry door and rapid decompression of the airplane.
DATES: We must receive comments on this proposed AD by January 2, 2009.
ADDRESSES: You may send comments by any of the following methods:
Federal eRulemaking Portal: Go to https://
www.regulations.gov. Follow the instructions for submitting comments.
Fax: 202-493-2251.
Mail: U.S. Department of Transportation, Docket
Operations, M-30, West Building Ground Floor, Room W12-140, 1200 New
Jersey Avenue, SE., Washington, DC 20590.
Hand Delivery: U.S. Department of Transportation, Docket
Operations, M-30, West Building Ground Floor, Room W12-140, 1200 New
Jersey Avenue, SE., Washington, DC 20590, between 9 a.m. and 5 p.m.,
Monday through Friday, except Federal holidays.
For service information identified in this AD, contact Boeing
Commercial Airplanes, P.O. Box 3707, Seattle, Washington 98124-2207.
Examining the AD Docket
You may examine the AD docket on the Internet at https://
www.regulations.gov; or in person at the Docket Management Facility
between 9 a.m. and 5 p.m., Monday through Friday, except Federal
holidays. The AD docket contains this proposed AD, the regulatory
evaluation, any comments received, and other information. The street
address for the Docket Office (telephone 800-647-5527) is in the
ADDRESSES section. Comments will be available in the AD docket shortly
after receipt.
FOR FURTHER INFORMATION CONTACT: Howard Hall, Aerospace Engineer,
Airframe Branch, ANM-120S, FAA, Seattle Aircraft Certification Office,
1601 Lind Avenue, SW., Renton, Washington 98057-3356; telephone (425)
917-6430; fax (425) 917-6590.
SUPPLEMENTARY INFORMATION:
Comments Invited
We invite you to send any written relevant data, views, or
arguments about this proposed AD. Send your comments to an address
listed under the ADDRESSES section. Include ``Docket No. FAA-2008-1213;
Directorate Identifier 2007-NM-092-AD'' at the beginning of your
comments. We specifically invite comments on the overall regulatory,
economic, environmental, and energy aspects of this proposed AD. We
will consider all comments received by the closing date and may amend
this proposed AD because of those comments.
We will post all comments we receive, without change, to https://
www.regulations.gov, including any personal information you provide. We
will also post a report summarizing each substantive verbal contact we
receive about this proposed AD.
Discussion
On September 16, 2005, we issued AD 2005-20-03, amendment 39-14296
(70 FR 56361, September 27, 2005) for certain Boeing Model 737-100, -
200, -200C, -300, -400, and -500 series airplanes. That AD requires
repetitive inspections of the intercostal webs, attachment clips, and
stringer splice channels for cracks; and corrective action if
necessary. That AD resulted from reports of fatigue cracks on several
Boeing Model 737-200 series airplanes. We issued that AD to detect and
correct fatigue cracking of the intercostals on the forward and aft
sides of the forward entry door, which could result in loss of the
forward entry door and rapid decompression of the airplane.
Actions Since Existing AD Was Issued
Since we issued AD 2005-20-03, many operators have reported to
Boeing over one hundred fatigue cracks at all doorstop and hinge
support intercostals on both the forward and aft sides of the forward
entry door. Operators have also reported cracks on several airplanes at
multiple intercostal locations.
Relevant Service Information
We have reviewed Boeing Alert Service Bulletin 737-53A1204,
Revision 1, dated March 26, 2007. We referred to Boeing Special
Attention Service Bulletin 737-53-1204, dated June 19, 2003, as the
appropriate source of service information for accomplishing the actions
required by AD 2005-20-03. Revision 1 reduces the repetitive inspection
intervals from 25,000 flight cycles to 6,000 flight cycles for all
areas.
Revision 1 also adds a new inspection for cracking in the
intercostal area aft of the forward entry door for Boeing Model 737-
200C series airplanes on which the intercostals on the aft side of the
forward entry door were not inspected previously. (The original issue
of the
[[Page 67816]]
service bulletin specified inspections only of the forward area.)
The compliance thresholds aft of the door vary depending on whether
actions have been previously accomplished in accordance with Part 1,
Part 2, and Part 3 of Paragraph 3.B. of Boeing Special Attention
Service Bulletin 737-53-1204, dated June 19, 2003.
For airplanes on which the actions have been accomplished
previously, the threshold specified in the service bulletin for the
next corresponding action is 6,000 flight cycles after the date of the
previous inspection, or 3,000 flight cycles after March 26, 2007 (the
date of Revision 1 of the service bulletin), whichever occurs later.
For airplanes on which the actions have not been
accomplished previously, the threshold specified in the service
bulletin for the initial inspection is 15,000 total flight cycles, or
within 4,500 flight cycles from June 19, 2003 (the date of the initial
release of the service bulletin), whichever occurs later.
For all airplanes, the threshold for the initial
inspection specified in Part 4 of Paragraph 3.B. of Revision 1 of the
service bulletin is 15,000 total flight cycles, or within 4,500 flight
cycles from March 26, 2007.
FAA's Determination and Requirements of the Proposed AD
We have evaluated all pertinent information and identified an
unsafe condition that is likely to develop on other airplanes of the
same type design. For this reason, we are proposing this AD, which
would supersede AD 2005-20-03 and would retain the requirements of the
existing AD. This proposed AD would also reduce the repetitive
inspection intervals from 25,000 flight cycles to 6,000 flight cycles,
and expand the inspection area for Boeing Model 737-200C series
airplanes. This proposed AD would require accomplishing the actions
specified in the service bulletin described previously, except as
discussed under ``Difference Between the Proposed AD and the Service
Bulletin.''
Difference Between the Proposed AD and the Service Bulletin
The service bulletin specifies to contact the manufacturer for
instructions on how to repair certain conditions, but this proposed AD
would require repairing those conditions in one of the following ways:
Using a method that we approve; or
Using data that meet the certification basis of the
airplane, and that have been approved by an Authorized Representative
for the Boeing Commercial Airplanes Delegation Option Authorization
Organization whom we have authorized to make those findings.
Costs of Compliance
There are about 3,132 airplanes of the affected design in the
worldwide fleet. The following table provides the estimated costs for
U.S. operators to comply with this proposed AD.
Estimated Costs
----------------------------------------------------------------------------------------------------------------
Number of
Average U.S.-
Action Work hours labor rate Cost per airplane registered Fleet cost
per hour airplanes
----------------------------------------------------------------------------------------------------------------
Inspection of areas forward of 2 $80 $160 per 876 $140,160 per
the aft entry door (required by inspection cycle. inspection cycle.
AD 2005-20-03).
Inspection of areas aft of the 1 80 $80 per inspection 19 $1,520 per
forward entry door for Model cycle. inspection cycle.
737-200C series airplanes (new
proposed action).
----------------------------------------------------------------------------------------------------------------
Authority for This Rulemaking
Title 49 of the United States Code specifies the FAA's authority to
issue rules on aviation safety. Subtitle I, Section 106, describes the
authority of the FAA Administrator. Subtitle VII, Aviation Programs,
describes in more detail the scope of the Agency's authority.
We are issuing this rulemaking under the authority described in
Subtitle VII, Part A, Subpart III, Section 44701, ``General
requirements.'' Under that section, Congress charges the FAA with
promoting safe flight of civil aircraft in air commerce by prescribing
regulations for practices, methods, and procedures the Administrator
finds necessary for safety in air commerce. This regulation is within
the scope of that authority because it addresses an unsafe condition
that is likely to exist or develop on products identified in this
rulemaking action.
Regulatory Findings
We have determined that this proposed AD would not have federalism
implications under Executive Order 13132. This proposed AD would not
have a substantial direct effect on the States, on the relationship
between the national Government and the States, or on the distribution
of power and responsibilities among the various levels of government.
For the reasons discussed above, I certify that the proposed
regulation:
1. Is not a ``significant regulatory action'' under Executive Order
12866;
2. Is not a ``significant rule'' under the DOT Regulatory Policies
and Procedures (44 FR 11034, February 26, 1979); and
3. Will not have a significant economic impact, positive or
negative, on a substantial number of small entities under the criteria
of the Regulatory Flexibility Act.
We prepared a regulatory evaluation of the estimated costs to
comply with this proposed AD and placed it in the AD docket. See the
ADDRESSES section for a location to examine the regulatory evaluation.
List of Subjects in 14 CFR Part 39
Air transportation, Aircraft, Aviation safety, Incorporation by
reference, Safety.
The Proposed Amendment
Accordingly, under the authority delegated to me by the
Administrator, the FAA proposes to amend 14 CFR part 39 as follows:
PART 39--AIRWORTHINESS DIRECTIVES
1. The authority citation for part 39 continues to read as follows:
Authority: 49 U.S.C. 106(g), 40113, 44701.
Sec. 39.13 [Amended]
2. The Federal Aviation Administration (FAA) amends Sec. 39.13 by
removing amendment 39-14296 (70 FR 56361, September 27, 2005) and
adding the following new airworthiness directive (AD):
[[Page 67817]]
Boeing: Docket No. FAA-2008-1213; Directorate Identifier 2007-NM-
092-AD.
Comments Due Date
(a) The FAA must receive comments on this AD action by January
2, 2009.
Affected ADs
(b) This AD supersedes AD 2005-20-03.
Applicability
(c) This AD applies to Model 737-100, -200, -200C, -300, -400,
and -500 series airplanes, certificated in any category, as
identified in Boeing Alert Service Bulletin 737-53A1204, Revision 1,
dated March 26, 2007.
Unsafe Condition
(d) This AD results from reports of fatigue cracks. We are
issuing this AD to detect and correct fatigue cracking of the
intercostals on the forward and aft sides of the forward entry door,
which could result in loss of the forward entry door and rapid
decompression of the airplane.
Compliance
(e) You are responsible for having the actions required by this
AD performed within the compliance times specified, unless the
actions have already been done.
Initial Compliance Time
(f) For all Model 737-100, -200, -200C, -300, -400, and -500
series airplanes: Before the accumulation of 15,000 total flight
cycles, or within 4,500 flight cycles after November 1, 2005 (the
effective date of AD 2005-20-03), whichever occurs later: Do the
inspections required by paragraphs (h) and (i) of this AD.
(g) For all Model 737-200C series airplanes: Before the
accumulation of 15,000 total flight cycles, or within 4,500 flight
cycles after the effective date of this AD, whichever occurs later:
Do the inspection required by paragraph (j) of this AD.
Initial Inspection for Passenger Configuration Airplanes
(h) For Group 1 passenger airplanes identified in Boeing Alert
Service Bulletin 737-53A1204, Revision 1, dated March 26, 2007:
Perform a detailed inspection for cracking of the intercostal web,
attachment clips, and stringer splice channels; and a high frequency
eddy current inspection for cracking of the stringer splice channels
located forward and aft of the forward entry door; and do all
applicable corrective actions before further flight; in accordance
with Parts 1 and 2 of the Work Instructions of Boeing Special
Attention Service Bulletin 737-53-1204, dated June 19, 2003; or
Boeing Alert Service Bulletin 737-53A1204, Revision 1, dated March
26, 2007. After the effective date of this AD, only Revision 1 may
be used.
Initial Inspection for Cargo Configuration Airplanes (Forward of the
Forward Entry Door)
(i) For Group 2 cargo airplanes identified in Boeing Alert
Service Bulletin 737-53A1204, Revision 1, dated March 26, 2007:
Perform a detailed inspection for cracking of the intercostal webs
and attachment clips located forward of the forward entry door; and
do all applicable corrective actions before further flight; in
accordance with Part 3 of the Work Instructions of Boeing Special
Attention Service Bulletin 737-53-1204, dated June 19, 2003, or
Boeing Alert Service Bulletin 737-53A1204, Revision 1, dated March
26, 2007. After the effective date of this AD, only Revision 1 may
be used.
Initial Inspection for Cargo Configuration Airplanes (Aft of the
Forward Entry Door)
(j) For Group 2 cargo airplanes identified in Boeing Alert
Service Bulletin 737-53A1204, Revision 1, dated March 26, 2007:
Perform a detailed inspection for cracking of the intercostal webs
and attachment clips located aft of the forward entry door; and do
all applicable corrective actions before further flight; in
accordance with Part 4 of the Work Instructions of Boeing Special
Attention Service Bulletin 737-53-1204, dated June 19, 2003; or
Boeing Alert Service Bulletin 737-53A1204, Revision 1, dated March
26, 2007. After the effective date of this AD, only Revision 1 may
be used.
Repeat Inspections
(k) Repeat the inspections required by paragraphs (h), (i), and
(j) of this AD thereafter at intervals not to exceed 6,000 flight
cycles after the previous inspection, or within 3,000 flight cycles
after the effective date of this AD, whichever occurs later.
Exceptions
(l) Do the actions required by this AD by accomplishing all the
applicable actions specified in the Accomplishment Instructions of
the Boeing Special Attention Service Bulletin 737-53-1204, dated
June 19, 2003; or Boeing Alert Service Bulletin 737-53A1204,
Revision 1, dated March 26, 2007; (``the service bulletins'') except
as provided by paragraphs (l)(1) and (l)(2) of this AD. After the
effective date of this AD, only Revision 1 may be used
(1) Where the service bulletins specify to contact Boeing for
repair instructions: Before further flight, repair using a method
approved in accordance with the procedures specified in paragraph
(m) of this AD.
(2) Where the service bulletins specify a compliance time
relative to the date of a service bulletin, this AD requires
compliance relative to the effective date of this AD. Where the
service bulletins specify a compliance time relative to the date of
the initial release of the service bulletin, this AD requires
compliance relative to the effective date of AD 2005-20-03 (November
1, 2005).
Alternative Methods of Compliance (AMOCs)
(m)(1) The Manager, Seattle Aircraft Certification Office (ACO),
FAA, ATTN: Howard Hall, Aerospace Engineer, Airframe Branch, ANM-
120S, FAA, Seattle ACO, 1601 Lind Avenue, SW., Renton, Washington
98057-3356; telephone (425) 917-6430; fax (425) 917-6590; has the
authority to approve AMOCs for this AD, if requested using the
procedures found in 14 CFR 39.19.
(2) To request a different method of compliance or a different
compliance time for this AD, follow the procedures in 14 CFR 39.19.
Before using any approved AMOC on any airplane to which the AMOC
applies, notify your appropriate principal inspector (PI) in the FAA
Flight Standards District Office (FSDO), or lacking a PI, your local
FSDO.
(3) An AMOC that provides an acceptable level of safety may be
used for any repair required by this AD, if it is approved by an
Authorized Representative for the Boeing Commercial Airplanes
Delegation Option Authorization Organization who has been authorized
by the Manager, Seattle ACO, to make those findings. For a repair
method to be approved, the repair must meet the certification basis
of the airplane, and the approval must specifically refer to this
AD.
(4) AMOCs approved previously in accordance with AD 2005-20-03
are approved as AMOCs for the corresponding provisions of this AD,
provided the repetitive inspection intervals (if any) do not exceed
6,000 flight cycles.
(5) AMOCs approved previously in accordance with AD 2005-20-03
are not approved as AMOCs for the provisions of paragraph (j) or (k)
of this AD.
Issued in Renton, Washington, on November 6, 2008.
Stephen P. Boyd,
Assistant Manager, Transport Airplane Directorate, Aircraft
Certification Service.
[FR Doc. E8-27163 Filed 11-14-08; 8:45 am]
BILLING CODE 4910-13-P