Airworthiness Directives; General Electric Company CF6-80A, CF6-80C2, and CF6-80E1 Series Turbofan Engines, 63090-63094 [E8-25278]

Download as PDF 63090 Federal Register / Vol. 73, No. 206 / Thursday, October 23, 2008 / Proposed Rules Done in Washington, DC, this 17th day of October 2008. Bruce Knight, Under Secretary for Marketing and Regulatory Programs. [FR Doc. E8–25289 Filed 10–22–08; 8:45 am] BILLING CODE 3410–34–P DEPARTMENT OF TRANSPORTATION Federal Aviation Administration 14 CFR Part 39 [Docket No. FAA–2008–0952; Directorate Identifier 98–ANE–49–AD] RIN 2120–AA64 Airworthiness Directives; General Electric Company CF6–80A, CF6–80C2, and CF6–80E1 Series Turbofan Engines Federal Aviation Administration (FAA), Department of Transportation (DOT). ACTION: Notice of proposed rulemaking (NPRM). AGENCY: dwashington3 on PRODPC61 with PROPOSALS SUMMARY: The FAA proposes to supersede an existing airworthiness directive (AD) for General Electric Company (GE) CF6–80A, CF6–80C2, and CF6–80E1 series turbofan engines. That AD currently requires revisions to the Airworthiness Limitations Section (ALS) of the manufacturer’s Instructions for Continued Airworthiness (ICA) to include required inspection of selected critical life-limited parts at each piecepart exposure. This proposed AD would require revisions to the CF6–80A, CF6– 80C2, and CF6–80E1 series engines ALS sections of the manufacturer’s manuals and an air carrier’s approved continuous airworthiness maintenance program to incorporate additional inspection requirements, and to update certain Engine Manual Inspection Task and Sub Task Number references. This proposed AD results from the need to require enhanced inspection of selected critical life-limited parts of CF6–80A, CF6– 80C2, and CF6–80E1 series engines. We are proposing this AD to prevent critical life-limited rotating engine part failure, which could result in an uncontained engine failure and damage to the airplane. We must receive any comments on this proposed AD by December 22, 2008. ADDRESSES: Use one of the following addresses to comment on this proposed AD. • Federal eRulemaking Portal: Go to https://www.regulations.gov and follow DATES: VerDate Aug<31>2005 14:57 Oct 22, 2008 Jkt 217001 the instructions for sending your comments electronically. • Mail: Docket Management Facility, U.S. Department of Transportation, 1200 New Jersey Avenue, SE., West Building Ground Floor, Room W12–140, Washington, DC 20590–0001. • Hand Delivery: Deliver to Mail address above between 9 a.m. and 5 p.m., Monday through Friday, except Federal holidays. • Fax: (202) 493–2251. FOR FURTHER INFORMATION CONTACT: Robert Green, Aerospace Engineer, Engine Certification Office, FAA, Engine & Propeller Directorate, 12 New England Executive Park, Burlington, MA 01803; e-mail: robert.green@faa.gov; telephone (781) 238–7754; (781) 238–7199. SUPPLEMENTARY INFORMATION: Comments Invited We invite you to send any written relevant data, views, or arguments regarding this proposal. Send your comments to an address listed under ADDRESSES. Include ‘‘Docket No. FAA– 2008–0952; Directorate Identifier 98– ANE–49–AD’’ in the subject line of your comments. We specifically invite comments on the overall regulatory, economic, environmental, and energy aspects of the proposed AD. We will consider all comments received by the closing date and may amend the proposed AD in light of those comments. We will post all comments we receive, without change, to https:// www.regulations.gov, including any personal information you provide. We will also post a report summarizing each substantive verbal contact with FAA personnel concerning this proposed AD. Using the search function of the Web site, anyone can find and read the comments in any of our dockets, including, if provided, the name of the individual who sent the comment (or signed the comment on behalf of an association, business, labor union, etc.). You may review the DOT’s complete Privacy Act Statement in the Federal Register published on April 11, 2000 (65 FR 19477–78). Examining the AD Docket You may examine the AD docket on the Internet at https:// www.regulations.gov; or in person at the Docket Operations office between 9 a.m. and 5 p.m., Monday through Friday, except Federal holidays. The AD docket contains this proposed AD, the regulatory evaluation, any comments received, and other information. The street address for the Docket Operations office (telephone (800) 647–5527) is the PO 00000 Frm 00007 Fmt 4702 Sfmt 4702 same as the Mail address provided in the ADDRESSES section. Comments will be available in the AD docket shortly after receipt. Discussion On April 3, 2002, we issued AD 2002– 07–12, Amendment 39–12707 (67 FR 17279, April 10, 2002), to require revisions to the ALS of the manufacturer’s ICA for GE CF6–80A, CF6–80C2, and CF6–80E1 series turbofan engines to include required enhanced inspection of selected critical life-limited parts at each piece-part exposure. Additional Inspection Procedures Since the issuance of that AD, an FAA study of in-service events involving uncontained failures of critical rotating engine parts has indicated the need for additional mandatory inspections. The mandatory inspections are needed to identify those critical rotating parts with conditions, which if allowed to continue in service, could result in uncontained engine failures. This proposal would require revisions to the CF6–80A, CF6–80C2, and CF6–80E1 series engines ALS sections of the manufacturer’s manuals and an air carrier’s approved continuous airworthiness maintenance program to incorporate additional inspection requirements. FAA’s Determination and Requirements of the Proposed AD Since an unsafe condition has been identified that is likely to exist or develop on other products of this same type design, the proposed AD would supersede AD 2002–07–12 to add additional inspections for certain highpressure turbine (HPT) components, and to update certain Engine Manual Inspection Task and or Sub Task Number references. These inspections would be required at each piece-part opportunity. For reference, this proposed AD carries forward the requirements from AD 2002–07–12. Also for reference, the parts added to the table in the compliance section of this AD are identified by an asterisk (*) that precedes the part nomenclature. Also for reference, parts that have an Engine Manual Inspection Task and or Sub Task Number reference updated in the table in the compliance section of this AD, are identified by two asterisks (**) that precede the part nomenclature. Costs of Compliance We estimate that this proposed AD would affect 315 CF6–80A series engines and 926 CF6–80C2 series engines installed on airplanes of U.S. E:\FR\FM\23OCP1.SGM 23OCP1 Federal Register / Vol. 73, No. 206 / Thursday, October 23, 2008 / Proposed Rules registry. We also estimate that it would take about 5 work-hours per CF6–80A series engine and about 2 work-hours per CF6–80C2 series engine to do the proposed additional inspections and that the average labor rate is $80 per work-hour. The total cost of the new inspections per CF6–80A series engine would be about $400. The total cost of the new inspections per CF6–80C2 series engine would be about $160. We estimate that there will be about 42 shop visits per year for CF6–80A series engines, and about 128 shop visits per year for CF6–80C2 series engines that result in piece-part-exposure of the added affected components. Therefore, we estimate the total annual cost for the additional inspections to be $37,280. Authority for This Rulemaking Title 49 of the United States Code specifies the FAA’s authority to issue rules on aviation safety. Subtitle I, Section 106, describes the authority of the FAA Administrator. Subtitle VII, Aviation Programs, describes in more detail the scope of the Agency’s authority. We are issuing this rulemaking under the authority described in Subtitle VII, Part A, Subpart III, Section 44701, ‘‘General Requirements.’’ Under that section, Congress charges the FAA with promoting safe flight of civil aircraft in air commerce by prescribing regulations for practices, methods, and procedures the Administrator finds necessary for safety in air commerce. This regulation is within the scope of that authority because it addresses an unsafe condition that is likely to exist or develop on products identified in this rulemaking action. Regulatory Findings We have determined that this proposed AD would not have federalism Part nomenclature implications under Executive Order 13132. This proposed AD would not have a substantial direct effect on the States, on the relationship between the national Government and the States, or on the distribution of power and responsibilities among the various levels of government. For the reasons discussed above, I certify that the proposed AD: 1. Is not a ‘‘significant regulatory action’’ under Executive Order 12866; 2. Is not a ‘‘significant rule’’ under the DOT Regulatory Policies and Procedures (44 FR 11034, February 26, 1979); and 3. Would not have a significant economic impact, positive or negative, on a substantial number of small entities under the criteria of the Regulatory Flexibility Act. We prepared a regulatory evaluation of the estimated costs to comply with this proposed AD. See the ADDRESSES section for a location to examine the regulatory evaluation. List of Subjects in 14 CFR Part 39 Air transportation, Aircraft, Aviation safety, Safety. 63091 General Electric Company: Docket No. FAA– 2008–0952; Directorate Identifier 98– ANE–49–AD. Comments Due Date (a) The Federal Aviation Administration (FAA) must receive comments on this airworthiness directive (AD) action by December 22, 2008. Affected ADs (b) This AD supersedes AD 2002–07–12, Amendment 39–12707. Applicability (c) This AD applies to General Electric Company CF6–80A, CF6–80C2, and CF6– 80E1 series turbofan engines. These engines are installed on, but not limited to, Airbus A300, A310, and A330 series, Boeing 747 and 767 series, and McDonnell Douglas MD–11 series airplanes. Unsafe Condition (d) This AD results from the need to require enhanced inspection of selected critical life-limited parts of CF6–80A, CF6– 80C2, and CF6–80E1 series engines. We are issuing this AD to prevent critical life-limited rotating engine part failure, which could result in an uncontained engine failure and damage to the airplane. The Proposed Amendment Under the authority delegated to me by the Administrator, the Federal Aviation Administration proposes to amend 14 CFR part 39 as follows: Compliance PART 39—AIRWORTHINESS DIRECTIVES Inspections 1. The authority citation for part 39 continues to read as follows: Authority: 49 U.S.C. 106(g), 40113, 44701. § 39.13 [Amended] 2. The FAA amends § 39.13 by removing Amendment 39–12707 (67 FR 17279, April 10, 2002) and by adding a new airworthiness directive to read as follows: Part No. (P/N) (e) You are responsible for having the actions required by this AD performed within the compliance times specified unless the actions have already been done. (f) Within the next 180 days after the effective date of this AD, revise the Airworthiness Limitations Section (ALS) of the manufacturer’s Instructions for Continued Airworthiness (ICA), and for air carrier operations revise the approved continuous airworthiness maintenance program, by adding the following: ‘‘MANDATORY INSPECTIONS (1) Perform inspections of the following parts at each piece-part opportunity in accordance with the instructions provided in the applicable manual provisions: Inspect per engine manual inspection chapter For CF6–80A Engines dwashington3 on PRODPC61 with PROPOSALS Disk, Fan Rotor, Stage 1 ................ All ................................................... Fan Forward Shaft .......................... Fan Mid Shaft .................................. Disk, HPC Rotor, Stage One .......... ** Disk, HPC Rotor, Stage Two ....... Spool, HPC Rotor, Stage 3–9 ......... Disk, HPC Rotor, Stage 10 ............. Spool, HPC Rotor, Stage 11–14 ..... Rotating CDP Seal .......................... Disk Shaft, HPT Rotor Stage One .. All All All All All All All All All * Disk Shaft, HPT Rotor Stage One All ................................................... VerDate Aug<31>2005 14:57 Oct 22, 2008 Jkt 217001 ................................................... ................................................... ................................................... ................................................... ................................................... ................................................... ................................................... ................................................... ................................................... PO 00000 Frm 00008 Fmt 4702 72–21–03 Paragraph 3. Fluorescent-Penetrant Inspect, and 72–21– 03 Paragraph 4. Eddy Current Inspect. 72–21–05 Paragraph 2. Magnetic Particle Inspect. 72–24–01 Paragraph 2. Magnetic Particle Inspect. 72–31–04 Paragraph 3. Fluorescent-Penetrant Inspect. 72–31–05 Paragraph 4. Fluorescent-Penetrant Inspect. 72–31–06 Paragraph 3. Fluorescent-Penetrant Inspect. 72–31–07 Paragraph 3. Fluorescent-Penetrant Inspect. 72–31–08 Paragraph 3.A. Fluorescent-Penetrant Inspect. 72–31–10 Paragraph 3. Fluorescent-Penetrant Inspect. 72–53–02 Paragraph 3. Fluorescent-Penetrant Inspect per 70–32–02, and 72–53–02 Paragraph 6.C. Disk Rim Bolt Hole Eddy Current Inspection, and 72–53–02 Paragraph 6.D. Disk Bore Eddy Current Inspection. 72–53–02 Paragraph 6.E. Disk Dovetail Slot Bottom Eddy Current Inspection. Sfmt 4702 E:\FR\FM\23OCP1.SGM 23OCP1 63092 Federal Register / Vol. 73, No. 206 / Thursday, October 23, 2008 / Proposed Rules Part nomenclature Part No. (P/N) Inspect per engine manual inspection chapter * Disk Shaft, HPT Rotor, Stage One Disk, HPT Rotor, Stage Two .......... P/Ns 2047M33G01 thru G10, and P/N 9362M58G11. All ................................................... Disk, LPT Rotor Stage 1–4 ............. Shaft, LPT Rotor ............................. All ................................................... All ................................................... 72–53–02 Paragraph 7. Disk Dovetail Slot Bottom Aft Corner Chamfers Eddy Current Inspection. 72–53–06 Paragraph 3. Fluorescent-Penetrant Inspection, and 72–53–06 Paragraph 6. Eddy Current Inspection of Rim Bolt Holes for Cracks, and 72–53–06 Paragraph 7. Disk Bore Eddy Current Inspection. 72–57–02 Paragraph 3. Fluorescent-Penetrant Inspection. 72–57–03 Paragraph 3. Fluorescent-Penetrant Inspection, and 72–57–03 Paragraph 6. Eddy Current Inspection. For All CF6–80C2 Engines Disk, Fan Rotor, Stage 1 ................ All ................................................... Shaft, Fan Forward ......................... All ................................................... Fan Mid Shaft .................................. HPCR Stage 1 Disk ........................ HPCR Stage 2 Disk ........................ HPCR Stage 3–9 Spool .................. HPCR Stage 10 Disk ...................... HPCR Stage 11–14 Spool/Shaft ..... No. 4 Bearing Rotating (CDP) Air Seal. All All All All All All All HPCR Stage 10–14 Spool/Shaft ..... ** Disk/Shaft, HPT Rotor, Stage One. All ................................................... All ................................................... * Disk/Shaft, HPT Rotor, Stage One Disk, HPT Rotor, Stage Two .......... P/N 1531M84G12 and P/Ns 2047M32G01 thru G07. All ................................................... LPTR Stage 1–5 Disks ................... LPTR Shaft ...................................... All ................................................... All ................................................... ................................................... ................................................... ................................................... ................................................... ................................................... ................................................... ................................................... Task 72–21–03–200–000–004 Fluorescent-Penetrant Inspection, and Task 72–21–03–200–000–008 Eddy Current Inspect Fan Rotor Disk Stage 1 Bore, Forward and Aft Hub Faces, and Bore Radii. Task 72–21–05–200–000–001 Fluorescent Penetrant Inspection, and Task 72–21–05–200–000–005 Vent Hole Eddy Current Inspection. Task 72–24–01–200–000–003 Magnetic Particle Inspection. Task 72–31–04–200–000–002 Fluorescent Penetrant Inspection. Task 72–31–05–200–000–002 Fluorescent Penetrant Inspection. Task 72–31–06–200–000–001 Fluorescent Penetrant Inspection. Task 72–31–07–200–000–001 Fluorescent Penetrant Inspection. Task 72–31–08–200–000–002 Fluorescent Penetrant Inspection. Task 72–31–10–200–000–001 Fluorescent Penetrant Inspection or Task 72–31–10–200–000–A01 Fluorescent Penetrant Inspection. Task 72–31–22–200–000–002 Fluorescent Penetrant Inspection. Task 72–53–02–200–000–001 (Inspection—Configuration 1), or Task 72–53–02–230–801 (Inspection—Configuration 2), FluorescentPenetrant Inspect, and Task 72–53–02–200–000–005 (Inspection—Configuration 1), or Task 72–53–02–250–802 (Inspection—Configuration 2), Disk Rim Bolt Hole Eddy Current Inspection, and Task 72–53–02–200–000–006 (Inspection—Configuration 1), or Task 72–53–02–250–803 (Inspection—Configuration 2), Disk Bore Area Eddy Current Inspection, and Task 72–53–02–200–000–007 (Inspection—Configuration 1), or Task 72–53–02–250–804 (Inspection—Configuration 2), Disk Dovetail Slot Bottom Eddy Current. Task 72–53–02–250–801 (Inspection—Configuration 1), Disk Dovetail Slot Bottom Aft Corner Chamfers Eddy Current Inspection. Task 72–53–06–200–000–002 Fluorescent-Penetrant Inspect, and Task 72–53–06–200–000–006 Disk Rim Bolt Hole Eddy Current Inspection, and Task 72–53–06–200–000–007 Disk Bore Eddy Current Inspection. Task 72–57–02–200–000–001 Fluorescent-Penetrant Inspection. Task 72–57–03–200–000–002 Fluorescent-Penetrant Inspect, and Task 72–57–03–200–000–006 Eddy Current Inspection. For CF6–80C2 Engines configured with the R88DT Turbine (Models CF6–80C2B2F, 80C2B4F, 80C2B6F, 80C2B7F, 80C2B8F) Disk/Shaft, HPT Rotor, Stage One (R88DT, No Rim Bolt Holes). Disk, HPT Rotor, Stage Two (R88DT, No Rim Bolt Holes). All ................................................... Task 72–53–16–200–000–001 Fluorescent-Penetrant Inspect, and All ................................................... Task 72–53–16–200–000–005 Disk Bore Area Eddy Current Inspection. Task 72–53–18–200–000–002 Fluorescent-Penetrant Inspect, and All ................................................... Forward Outer Seal (R88DT) .......... dwashington3 on PRODPC61 with PROPOSALS Rotating Interstage Seal (R88DT) .. All ................................................... Task 72–53–18–200–000–005 Disk Bore Area Eddy Current Inspection. Task 72–53–17–200–000–001 Fluorescent-Penetrant Inspect, and Task 72–53–17–200–000–005 Seal Bore Area Eddy Current. Task 72–53–21–200–000–001 Fluorescent-Penetrant Inspect, and Task 72–53–21–200–000–004 Seal Bore Area Eddy Current. For CF6–80E1 Engines Disk, Fan Rotor, Stage One ........... All ................................................... Shaft, Fan ........................................ All ................................................... Compressor Rotor, Stage 1 Disk .... Compressor Rotor, Stage 2 Disk .... All ................................................... All ................................................... VerDate Aug<31>2005 14:57 Oct 22, 2008 Jkt 217001 PO 00000 Frm 00009 Fmt 4702 Sub Task 72–21–03–230–051 Sub Task 72–21–03–250–051 Current Inspection. Sub Task 72–21–05–230–051 Sub Task 72–21–05–250–051 Sub Task 72–31–04–230–051 Sub Task 72–31–05–230–051 Sfmt 4702 E:\FR\FM\23OCP1.SGM Fluorescent-Penetrant Inspection, and or 72–21–03–250–052 Disk Bore Eddy Fluorescent Penetrant Inspection, and Vent Hole Eddy Current Inspection. Fluorescent Penetrant Inspection. Fluorescent Penetrant Inspection. 23OCP1 Federal Register / Vol. 73, No. 206 / Thursday, October 23, 2008 / Proposed Rules Part nomenclature Compressor Spool. Rotor, Stage Part No. (P/N) 63093 Inspect per engine manual inspection chapter 3–9 All ................................................... Sub Task 72–31–06–230–051 Fluorescent Penetrant Inspection. Compressor Rotor, Stage 10 Disk (Pre SB 72–0150). Compressor Rotor Spool/Shaft, Stage 11–14 (Pre SB 72–0150). Compressor Rotor Spool/Shaft, Stage 10–14 (SB 72–0150). Compressor Rotor No. 4 Bearing Rotating Air Seal (CDP Rotating Seal). HPT Disk/Shaft, Stage 1 ................. All ................................................... Sub Task 72–31–07–230–051 Fluorescent Penetrant Inspection. All ................................................... Sub Task 72–31–08–230–051 Fluorescent Penetrant Inspection. All ................................................... Sub Task 72–31–23–230–052 Fluorescent Penetrant Inspection. All ................................................... Sub Task 72–31–10–230–051 Fluorescent Penetrant Inspection. All ................................................... HPT Disk, Stage 2 .......................... All ................................................... LPT Rotor Shaft .............................. LPT Disks, Stages 1–5 ................... LPT Rotor Torque Cone ................. All ................................................... All ................................................... All ................................................... Sub Task 72–53–02–230–051 Fluorescent-Penetrant Inspection, and Sub Task 72–53–02–250–051 Eddy Current Inspection, Rim Bolt Holes, and Sub Task 72–53–02–250–054 Eddy Current Inspection, Disk Bore. Sub Task 72–53–06–230–051 Fluorescent-Penetrant Inspection, and Sub Task 72–53–06–250–051 Eddy Current Inspection, Rim Bolt Holes, and Sub Task 72–53–06–250–054 Eddy Current Inspection, Disk Bore. Sub Task 72–55–01–240–051 Magnetic Particle Inspect. Sub Task 72–57–02–230–051 Fluorescent-Penetrant Inspect. Sub Task 72–57–03–220–051 Fluorescent-Penetrant Inspect. For CF6–80E1 Engines configured with the R88DT Turbine Disk/Shaft, HPT Rotor, Stage 1 (R88DT, No Rim Bolt Holes). All ................................................... Sub Task 72–53–16–230–052 Fluorescent-Penetrant Inspect, and All ................................................... Sub Task 72–53–16–250–051 Disk Bore Area Eddy Current Inspection. Sub Task 72–53–18–230–051 Fluorescent-Penetrant Inspect, and ** HPT Rotor Rotating Interstage Seal (R88DT). All ................................................... Sub Task 72–53–18–250–051 Disk Bore Area Eddy Current Inspection. Sub Task 72–53–17–230–056 Fluorescent-Penetrant Inspect, and HPT Rotor Forward Outer Seal (R88DT). All ................................................... Sub Task 72–53–17–250–051 Seal Bore Area Eddy Current. Sub Task 72–53–21–230–051 Fluorescent-Penetrant Inspect, and Disk, HPT Rotor, Stage 2 (R88DT, No Rim Bolt Holes). dwashington3 on PRODPC61 with PROPOSALS Sub Task 72–53–21–250–051 Seal Bore Area Eddy Current. (2) For the purposes of these mandatory inspections, piece-part opportunity means: (i) The part is considered completely disassembled when accomplished in accordance with the disassembly instructions in the manufacturer’s engine manual; and (ii) The part has accumulated more than 100 cycles-in-service since the last piece-part opportunity inspection, provided that the part was not damaged or related to the cause for its removal from the engine. (g) The parts added to the table of this AD are identified by an asterisk (*) that precedes the part nomenclature. Also, parts that have an Engine Manual Inspection Task and/or Sub Task Number reference updated in the table of this AD, are identified by two asterisks (**) that precede the part nomenclature. (h) Except as provided in paragraph (i) of this AD, and notwithstanding contrary provisions in section 43.16 of the Federal Aviation Regulations (14 CFR 43.16), these mandatory inspections shall be performed only in accordance with the ALS of the manufacturer’s ICA. Alternative Methods of Compliance (AMOC) (i) You must perform these mandatory inspections using the ALS of the ICA and the applicable Engine Manual unless you receive approval to use an AMOC under paragraph VerDate Aug<31>2005 14:57 Oct 22, 2008 Jkt 217001 (j) of this AD. Section 43.16 of the Federal Aviation Regulations (14 CFR 43.16) may not be used to approve alternative methods of compliance or adjustments to the times in which these inspections must be performed. (j) The Manager, Engine Certification Office, has the authority to approve alternative methods of compliance for this AD if requested using the procedures found in 14 CFR 39.19. Maintaining Records of the Mandatory Inspections (k) You have met the requirements of this AD when you revise the ALS of the manufacturer’s ICA as specified in paragraph (f) of this AD. For air carriers operating under part 121 of the Federal Aviation Regulations (14 CFR part 121), you have met the requirements of this AD when you modify your continuous airworthiness maintenance plan to reflect those changes. You do not need to record each piece-part inspection as compliance to this AD, but you must maintain records of those inspections according to the regulations governing your operation. For air carriers operating under part 121, you may use either the system established to comply with section 121.369 or an alternative accepted by your principal maintenance inspector if that alternative: PO 00000 Frm 00010 Fmt 4702 Sfmt 4702 (1) Includes a method for preserving and retrieving the records of the inspections resulting from this AD; and (2) Meets the requirements of section 121.369(c); and (3) Maintains the records either indefinitely or until the work is repeated. (l) These recordkeeping requirements apply only to the records used to document the mandatory inspections required as a result of revising the ALS of the manufacturer’s ICA as specified in paragraph (f) of this AD. These recordkeeping requirements do not alter or amend the recordkeeping requirements for any other AD or regulatory requirement. Related Information (m) Contact Robert Green, Aerospace Engineer, Engine Certification Office, FAA, Engine & Propeller Directorate, 12 New England Executive Park, Burlington, MA 01803; e-mail: robert.green@faa.gov; telephone (781) 238–7754; fax (781) 238– 7199, for more information about this AD. E:\FR\FM\23OCP1.SGM 23OCP1 63094 Federal Register / Vol. 73, No. 206 / Thursday, October 23, 2008 / Proposed Rules Issued in Burlington, Massachusetts, on October 16, 2008. Peter A. White, Assistant Manager, Engine and Propeller Directorate, Aircraft Certification Service. [FR Doc. E8–25278 Filed 10–22–08; 8:45 am] BILLING CODE 4910–13–P DEPARTMENT OF TRANSPORTATION Federal Aviation Administration 14 CFR Part 39 [Docket No. FAA–2008–1115; Directorate Identifier 2008–NM–134–AD] RIN 2120–AA64 Airworthiness Directives; Bombardier Model CL–600–2C10 (Regional Jet Series 700, 701 & 702) Airplanes and Model CL–600–2D24 (Regional Jet Series 900) Airplanes Federal Aviation Administration (FAA), DOT. ACTION: Notice of proposed rulemaking (NPRM). AGENCY: SUMMARY: We propose to adopt a new airworthiness directive (AD) for the products listed above. This proposed AD results from mandatory continuing airworthiness information (MCAI) originated by an aviation authority of another country to identify and correct an unsafe condition on an aviation product. The MCAI describes the unsafe condition as: dwashington3 on PRODPC61 with PROPOSALS Bombardier Aerospace has completed a system safety review of the CL–600–2C10/ CL–600–SD24 aircraft fuel system against the new fuel tank safety standards. * * * The assessment showed that a single failure due to chafing of fuel system wiring with high power wiring at the centre fuel tank front spar could result in overheating of the fuel boost pump. The assessment also showed that chafing of the high power wiring with the centre fuel tank front spar structures could result in overheating of the fuel tank wall. Overheating of the fuel tank wall could lead to hot surface ignition resulting in a fuel tank explosion. The proposed AD would require actions that are intended to address the unsafe condition described in the MCAI. DATES: We must receive comments on this proposed AD by November 24, 2008. ADDRESSES: You may send comments by any of the following methods: • Federal eRulemaking Portal: Go to https://www.regulations.gov. Follow the instructions for submitting comments. • Fax: (202) 493–2251. • Mail: U.S. Department of Transportation, Docket Operations, M– 30, West Building Ground Floor, Room VerDate Aug<31>2005 14:57 Oct 22, 2008 Jkt 217001 W12–140, 1200 New Jersey Avenue, SE., Washington, DC 20590. • Hand Delivery: U.S. Department of Transportation, Docket Operations, M– 30, West Building Ground Floor, Room W12–140, 1200 New Jersey Avenue, SE., Washington, DC, between 9 a.m. and 5 p.m., Monday through Friday, except Federal holidays. Examining the AD Docket You may examine the AD docket on the Internet at https:// www.regulations.gov; or in person at the Docket Operations office between 9 a.m. and 5 p.m., Monday through Friday, except Federal holidays. The AD docket contains this proposed AD, the regulatory evaluation, any comments received, and other information. The street address for the Docket Operations office (telephone (800) 647–5527) is in the ADDRESSES section. Comments will be available in the AD docket shortly after receipt. FOR FURTHER INFORMATION CONTACT: Rocco Viselli, Aerospace Engineer, Airframe and Propulsion Branch, ANE–171, FAA, New York Aircraft Certification Office, 1600 Stewart Avenue, Suite 410, Westbury, New York 11590; telephone (516) 228–7331; fax (516) 794–5531. SUPPLEMENTARY INFORMATION: Comments Invited We invite you to send any written relevant data, views, or arguments about this proposed AD. Send your comments to an address listed under the ADDRESSES section. Include ‘‘Docket No. FAA–2008–1115; Directorate Identifier 2008–NM–134–AD’’ at the beginning of your comments. We specifically invite comments on the overall regulatory, economic, environmental, and energy aspects of this proposed AD. We will consider all comments received by the closing date and may amend this proposed AD based on those comments. We will post all comments we receive, without change, to https:// www.regulations.gov, including any personal information you provide. We will also post a report summarizing each substantive verbal contact we receive about this proposed AD. Discussion Transport Canada Civil Aviation (TCCA), which is the aviation authority for Canada, has issued Canadian Airworthiness Directive CF–2008–24, dated July 3, 2008 (referred to after this as ‘‘the MCAI’’), to correct an unsafe condition for the specified products. The MCAI states: Bombardier Aerospace has completed a system safety review of the CL–600–2C10/ PO 00000 Frm 00011 Fmt 4702 Sfmt 4702 CL–600–2D24 aircraft fuel system against the new fuel tank safety standards, introduced in Chapter 525 of the Airworthiness Manual through Notice of Proposed Amendment (NPA) 2002–043. The identified noncompliances were assessed using Transport Canada Policy Letter No. 525–001 to determine if mandatory corrective action was required. The assessment showed that a single failure due to chafing of fuel system wiring with high power wiring at the centre fuel tank front spar could result in overheating of the fuel boost pump. The assessment also showed that chafing of the high power wiring with the centre fuel tank front spar structures could result in overheating of the fuel tank wall. Overheating of the fuel tank wall could lead to hot surface ignition resulting in a fuel tank explosion. To correct the unsafe condition, this directive mandates separation of the high power wiring from the fuel system wiring at the centre fuel tank front spar area and the installation of additional clamping and support for the high power wiring [i.e., modifying the routing and support of electrical wires in the centre fuel tank front spar area]. Required actions also include an inspection to determine if pins have a minimum of one thread above the nuts, and a visual inspection for damage of the sealant. Corrective actions include replacing pins and nuts and applying sealant. You may obtain further information by examining the MCAI in the AD docket. The FAA has examined the underlying safety issues involved in fuel tank explosions on several large transport airplanes, including the adequacy of existing regulations, the service history of airplanes subject to those regulations, and existing maintenance practices for fuel tank systems. As a result of those findings, we issued a regulation titled ‘‘Transport Airplane Fuel Tank System Design Review, Flammability Reduction and Maintenance and Inspection Requirements’’ (66 FR 23086, May 7, 2001). In addition to new airworthiness standards for transport airplanes and new maintenance requirements, this rule included Special Federal Aviation Regulation No. 88 (‘‘SFAR 88,’’ Amendment 21–78, and subsequent Amendments 21–82 and 21–83). Among other actions, SFAR 88 requires certain type design (i.e., type certificate (TC) and supplemental type certificate (STC)) holders to substantiate that their fuel tank systems can prevent ignition sources in the fuel tanks. This requirement applies to type design holders for large turbine-powered transport airplanes and for subsequent modifications to those airplanes. It requires them to perform design reviews and to develop design changes and E:\FR\FM\23OCP1.SGM 23OCP1

Agencies

[Federal Register Volume 73, Number 206 (Thursday, October 23, 2008)]
[Proposed Rules]
[Pages 63090-63094]
From the Federal Register Online via the Government Printing Office [www.gpo.gov]
[FR Doc No: E8-25278]


=======================================================================
-----------------------------------------------------------------------

DEPARTMENT OF TRANSPORTATION

Federal Aviation Administration

14 CFR Part 39

[Docket No. FAA-2008-0952; Directorate Identifier 98-ANE-49-AD]
RIN 2120-AA64


Airworthiness Directives; General Electric Company CF6-80A, CF6-
80C2, and CF6-80E1 Series Turbofan Engines

AGENCY: Federal Aviation Administration (FAA), Department of 
Transportation (DOT).

ACTION: Notice of proposed rulemaking (NPRM).

-----------------------------------------------------------------------

SUMMARY: The FAA proposes to supersede an existing airworthiness 
directive (AD) for General Electric Company (GE) CF6-80A, CF6-80C2, and 
CF6-80E1 series turbofan engines. That AD currently requires revisions 
to the Airworthiness Limitations Section (ALS) of the manufacturer's 
Instructions for Continued Airworthiness (ICA) to include required 
inspection of selected critical life-limited parts at each piece-part 
exposure. This proposed AD would require revisions to the CF6-80A, CF6-
80C2, and CF6-80E1 series engines ALS sections of the manufacturer's 
manuals and an air carrier's approved continuous airworthiness 
maintenance program to incorporate additional inspection requirements, 
and to update certain Engine Manual Inspection Task and Sub Task Number 
references. This proposed AD results from the need to require enhanced 
inspection of selected critical life-limited parts of CF6-80A, CF6-
80C2, and CF6-80E1 series engines. We are proposing this AD to prevent 
critical life-limited rotating engine part failure, which could result 
in an uncontained engine failure and damage to the airplane.

DATES: We must receive any comments on this proposed AD by December 22, 
2008.

ADDRESSES: Use one of the following addresses to comment on this 
proposed AD.
     Federal eRulemaking Portal: Go to https://
www.regulations.gov and follow the instructions for sending your 
comments electronically.
     Mail: Docket Management Facility, U.S. Department of 
Transportation, 1200 New Jersey Avenue, SE., West Building Ground 
Floor, Room W12-140, Washington, DC 20590-0001.
     Hand Delivery: Deliver to Mail address above between 9 
a.m. and 5 p.m., Monday through Friday, except Federal holidays.
     Fax: (202) 493-2251.

FOR FURTHER INFORMATION CONTACT: Robert Green, Aerospace Engineer, 
Engine Certification Office, FAA, Engine & Propeller Directorate, 12 
New England Executive Park, Burlington, MA 01803; e-mail: 
robert.green@faa.gov; telephone (781) 238-7754; (781) 238-7199.

SUPPLEMENTARY INFORMATION:

Comments Invited

    We invite you to send any written relevant data, views, or 
arguments regarding this proposal. Send your comments to an address 
listed under ADDRESSES. Include ``Docket No. FAA-2008-0952; Directorate 
Identifier 98-ANE-49-AD'' in the subject line of your comments. We 
specifically invite comments on the overall regulatory, economic, 
environmental, and energy aspects of the proposed AD. We will consider 
all comments received by the closing date and may amend the proposed AD 
in light of those comments.
    We will post all comments we receive, without change, to https://
www.regulations.gov, including any personal information you provide. We 
will also post a report summarizing each substantive verbal contact 
with FAA personnel concerning this proposed AD. Using the search 
function of the Web site, anyone can find and read the comments in any 
of our dockets, including, if provided, the name of the individual who 
sent the comment (or signed the comment on behalf of an association, 
business, labor union, etc.). You may review the DOT's complete Privacy 
Act Statement in the Federal Register published on April 11, 2000 (65 
FR 19477-78).

Examining the AD Docket

    You may examine the AD docket on the Internet at https://
www.regulations.gov; or in person at the Docket Operations office 
between 9 a.m. and 5 p.m., Monday through Friday, except Federal 
holidays. The AD docket contains this proposed AD, the regulatory 
evaluation, any comments received, and other information. The street 
address for the Docket Operations office (telephone (800) 647-5527) is 
the same as the Mail address provided in the ADDRESSES section. 
Comments will be available in the AD docket shortly after receipt.

Discussion

    On April 3, 2002, we issued AD 2002-07-12, Amendment 39-12707 (67 
FR 17279, April 10, 2002), to require revisions to the ALS of the 
manufacturer's ICA for GE CF6-80A, CF6-80C2, and CF6-80E1 series 
turbofan engines to include required enhanced inspection of selected 
critical life-limited parts at each piece-part exposure.

Additional Inspection Procedures

    Since the issuance of that AD, an FAA study of in-service events 
involving uncontained failures of critical rotating engine parts has 
indicated the need for additional mandatory inspections. The mandatory 
inspections are needed to identify those critical rotating parts with 
conditions, which if allowed to continue in service, could result in 
uncontained engine failures. This proposal would require revisions to 
the CF6-80A, CF6-80C2, and CF6-80E1 series engines ALS sections of the 
manufacturer's manuals and an air carrier's approved continuous 
airworthiness maintenance program to incorporate additional inspection 
requirements.

FAA's Determination and Requirements of the Proposed AD

    Since an unsafe condition has been identified that is likely to 
exist or develop on other products of this same type design, the 
proposed AD would supersede AD 2002-07-12 to add additional inspections 
for certain high-pressure turbine (HPT) components, and to update 
certain Engine Manual Inspection Task and or Sub Task Number 
references. These inspections would be required at each piece-part 
opportunity. For reference, this proposed AD carries forward the 
requirements from AD 2002-07-12. Also for reference, the parts added to 
the table in the compliance section of this AD are identified by an 
asterisk (*) that precedes the part nomenclature. Also for reference, 
parts that have an Engine Manual Inspection Task and or Sub Task Number 
reference updated in the table in the compliance section of this AD, 
are identified by two asterisks (**) that precede the part 
nomenclature.

Costs of Compliance

    We estimate that this proposed AD would affect 315 CF6-80A series 
engines and 926 CF6-80C2 series engines installed on airplanes of U.S.

[[Page 63091]]

registry. We also estimate that it would take about 5 work-hours per 
CF6-80A series engine and about 2 work-hours per CF6-80C2 series engine 
to do the proposed additional inspections and that the average labor 
rate is $80 per work-hour. The total cost of the new inspections per 
CF6-80A series engine would be about $400. The total cost of the new 
inspections per CF6-80C2 series engine would be about $160. We estimate 
that there will be about 42 shop visits per year for CF6-80A series 
engines, and about 128 shop visits per year for CF6-80C2 series engines 
that result in piece-part-exposure of the added affected components. 
Therefore, we estimate the total annual cost for the additional 
inspections to be $37,280.

Authority for This Rulemaking

    Title 49 of the United States Code specifies the FAA's authority to 
issue rules on aviation safety. Subtitle I, Section 106, describes the 
authority of the FAA Administrator. Subtitle VII, Aviation Programs, 
describes in more detail the scope of the Agency's authority.
    We are issuing this rulemaking under the authority described in 
Subtitle VII, Part A, Subpart III, Section 44701, ``General 
Requirements.'' Under that section, Congress charges the FAA with 
promoting safe flight of civil aircraft in air commerce by prescribing 
regulations for practices, methods, and procedures the Administrator 
finds necessary for safety in air commerce. This regulation is within 
the scope of that authority because it addresses an unsafe condition 
that is likely to exist or develop on products identified in this 
rulemaking action.

Regulatory Findings

    We have determined that this proposed AD would not have federalism 
implications under Executive Order 13132. This proposed AD would not 
have a substantial direct effect on the States, on the relationship 
between the national Government and the States, or on the distribution 
of power and responsibilities among the various levels of government.
    For the reasons discussed above, I certify that the proposed AD:
    1. Is not a ``significant regulatory action'' under Executive Order 
12866;
    2. Is not a ``significant rule'' under the DOT Regulatory Policies 
and Procedures (44 FR 11034, February 26, 1979); and
    3. Would not have a significant economic impact, positive or 
negative, on a substantial number of small entities under the criteria 
of the Regulatory Flexibility Act.
    We prepared a regulatory evaluation of the estimated costs to 
comply with this proposed AD. See the ADDRESSES section for a location 
to examine the regulatory evaluation.

List of Subjects in 14 CFR Part 39

    Air transportation, Aircraft, Aviation safety, Safety.

The Proposed Amendment

    Under the authority delegated to me by the Administrator, the 
Federal Aviation Administration proposes to amend 14 CFR part 39 as 
follows:

PART 39--AIRWORTHINESS DIRECTIVES

    1. The authority citation for part 39 continues to read as follows:

    Authority: 49 U.S.C. 106(g), 40113, 44701.


Sec.  39.13  [Amended]

    2. The FAA amends Sec.  39.13 by removing Amendment 39-12707 (67 FR 
17279, April 10, 2002) and by adding a new airworthiness directive to 
read as follows:

General Electric Company: Docket No. FAA-2008-0952; Directorate 
Identifier 98-ANE-49-AD.

Comments Due Date

    (a) The Federal Aviation Administration (FAA) must receive 
comments on this airworthiness directive (AD) action by December 22, 
2008.

Affected ADs

    (b) This AD supersedes AD 2002-07-12, Amendment 39-12707.

Applicability

    (c) This AD applies to General Electric Company CF6-80A, CF6-
80C2, and CF6-80E1 series turbofan engines. These engines are 
installed on, but not limited to, Airbus A300, A310, and A330 
series, Boeing 747 and 767 series, and McDonnell Douglas MD-11 
series airplanes.

Unsafe Condition

    (d) This AD results from the need to require enhanced inspection 
of selected critical life-limited parts of CF6-80A, CF6-80C2, and 
CF6-80E1 series engines. We are issuing this AD to prevent critical 
life-limited rotating engine part failure, which could result in an 
uncontained engine failure and damage to the airplane.

Compliance

    (e) You are responsible for having the actions required by this 
AD performed within the compliance times specified unless the 
actions have already been done.

Inspections

    (f) Within the next 180 days after the effective date of this 
AD, revise the Airworthiness Limitations Section (ALS) of the 
manufacturer's Instructions for Continued Airworthiness (ICA), and 
for air carrier operations revise the approved continuous 
airworthiness maintenance program, by adding the following: 
``MANDATORY INSPECTIONS
    (1) Perform inspections of the following parts at each piece-
part opportunity in accordance with the instructions provided in the 
applicable manual provisions:

------------------------------------------------------------------------
                                                     Inspect per engine
       Part nomenclature          Part No. (P/N)     manual inspection
                                                          chapter
------------------------------------------------------------------------
                           For CF6-80A Engines
------------------------------------------------------------------------
Disk, Fan Rotor, Stage 1......  All..............  72-21-03 Paragraph 3.
                                                    Fluorescent-
                                                    Penetrant Inspect,
                                                    and 72-21-03
                                                    Paragraph 4. Eddy
                                                    Current Inspect.
Fan Forward Shaft.............  All..............  72-21-05 Paragraph 2.
                                                    Magnetic Particle
                                                    Inspect.
Fan Mid Shaft.................  All..............  72-24-01 Paragraph 2.
                                                    Magnetic Particle
                                                    Inspect.
Disk, HPC Rotor, Stage One....  All..............  72-31-04 Paragraph 3.
                                                    Fluorescent-
                                                    Penetrant Inspect.
** Disk, HPC Rotor, Stage Two.  All..............  72-31-05 Paragraph 4.
                                                    Fluorescent-
                                                    Penetrant Inspect.
Spool, HPC Rotor, Stage 3-9...  All..............  72-31-06 Paragraph 3.
                                                    Fluorescent-
                                                    Penetrant Inspect.
Disk, HPC Rotor, Stage 10.....  All..............  72-31-07 Paragraph 3.
                                                    Fluorescent-
                                                    Penetrant Inspect.
Spool, HPC Rotor, Stage 11-14.  All..............  72-31-08 Paragraph
                                                    3.A. Fluorescent-
                                                    Penetrant Inspect.
Rotating CDP Seal.............  All..............  72-31-10 Paragraph 3.
                                                    Fluorescent-
                                                    Penetrant Inspect.
Disk Shaft, HPT Rotor Stage     All..............  72-53-02 Paragraph 3.
 One.                                               Fluorescent-
                                                    Penetrant Inspect
                                                    per 70-32-02, and
                                                   72-53-02 Paragraph
                                                    6.C. Disk Rim Bolt
                                                    Hole Eddy Current
                                                    Inspection, and
                                                   72-53-02 Paragraph
                                                    6.D. Disk Bore Eddy
                                                    Current Inspection.
* Disk Shaft, HPT Rotor Stage   All..............  72-53-02 Paragraph
 One.                                               6.E. Disk Dovetail
                                                    Slot Bottom Eddy
                                                    Current Inspection.

[[Page 63092]]

 
* Disk Shaft, HPT Rotor, Stage  P/Ns 2047M33G01    72-53-02 Paragraph 7.
 One.                            thru G10, and P/   Disk Dovetail Slot
                                 N 9362M58G11.      Bottom Aft Corner
                                                    Chamfers Eddy
                                                    Current Inspection.
Disk, HPT Rotor, Stage Two....  All..............  72-53-06 Paragraph 3.
                                                    Fluorescent-
                                                    Penetrant
                                                    Inspection, and
                                                   72-53-06 Paragraph 6.
                                                    Eddy Current
                                                    Inspection of Rim
                                                    Bolt Holes for
                                                    Cracks, and
                                                   72-53-06 Paragraph 7.
                                                    Disk Bore Eddy
                                                    Current Inspection.
Disk, LPT Rotor Stage 1-4.....  All..............  72-57-02 Paragraph 3.
                                                    Fluorescent-
                                                    Penetrant
                                                    Inspection.
Shaft, LPT Rotor..............  All..............  72-57-03 Paragraph 3.
                                                    Fluorescent-
                                                    Penetrant
                                                    Inspection, and
                                                   72-57-03 Paragraph 6.
                                                    Eddy Current
                                                    Inspection.
------------------------------------------------------------------------
                        For All CF6-80C2 Engines
------------------------------------------------------------------------
Disk, Fan Rotor, Stage 1......  All..............  Task 72-21-03-200-000-
                                                    004 Fluorescent-
                                                    Penetrant
                                                    Inspection, and
                                                   Task 72-21-03-200-000-
                                                    008 Eddy Current
                                                    Inspect Fan Rotor
                                                    Disk Stage 1 Bore,
                                                    Forward and Aft Hub
                                                    Faces, and Bore
                                                    Radii.
Shaft, Fan Forward............  All..............  Task 72-21-05-200-000-
                                                    001 Fluorescent
                                                    Penetrant
                                                    Inspection, and
                                                   Task 72-21-05-200-000-
                                                    005 Vent Hole Eddy
                                                    Current Inspection.
Fan Mid Shaft.................  All..............  Task 72-24-01-200-000-
                                                    003 Magnetic
                                                    Particle Inspection.
HPCR Stage 1 Disk.............  All..............  Task 72-31-04-200-000-
                                                    002 Fluorescent
                                                    Penetrant
                                                    Inspection.
HPCR Stage 2 Disk.............  All..............  Task 72-31-05-200-000-
                                                    002 Fluorescent
                                                    Penetrant
                                                    Inspection.
HPCR Stage 3-9 Spool..........  All..............  Task 72-31-06-200-000-
                                                    001 Fluorescent
                                                    Penetrant
                                                    Inspection.
HPCR Stage 10 Disk............  All..............  Task 72-31-07-200-000-
                                                    001 Fluorescent
                                                    Penetrant
                                                    Inspection.
HPCR Stage 11-14 Spool/Shaft..  All..............  Task 72-31-08-200-000-
                                                    002 Fluorescent
                                                    Penetrant
                                                    Inspection.
No. 4 Bearing Rotating (CDP)    All..............  Task 72-31-10-200-000-
 Air Seal.                                          001 Fluorescent
                                                    Penetrant Inspection
                                                    or
                                                   Task 72-31-10-200-000-
                                                    A01 Fluorescent
                                                    Penetrant
                                                    Inspection.
HPCR Stage 10-14 Spool/Shaft..  All..............  Task 72-31-22-200-000-
                                                    002 Fluorescent
                                                    Penetrant
                                                    Inspection.
** Disk/Shaft, HPT Rotor,       All..............  Task 72-53-02-200-000-
 Stage One.                                         001 (Inspection--
                                                    Configuration 1), or
                                                    Task 72-53-02-230-
                                                    801 (Inspection--
                                                    Configuration 2),
                                                    Fluorescent-
                                                    Penetrant Inspect,
                                                    and
                                                   Task 72-53-02-200-000-
                                                    005 (Inspection--
                                                    Configuration 1), or
                                                    Task 72-53-02-250-
                                                    802 (Inspection--
                                                    Configuration 2),
                                                    Disk Rim Bolt Hole
                                                    Eddy Current
                                                    Inspection, and
                                                   Task 72-53-02-200-000-
                                                    006 (Inspection--
                                                    Configuration 1), or
                                                    Task 72-53-02-250-
                                                    803 (Inspection--
                                                    Configuration 2),
                                                    Disk Bore Area Eddy
                                                    Current Inspection,
                                                    and
                                                   Task 72-53-02-200-000-
                                                    007 (Inspection--
                                                    Configuration 1), or
                                                    Task 72-53-02-250-
                                                    804 (Inspection--
                                                    Configuration 2),
                                                    Disk Dovetail Slot
                                                    Bottom Eddy Current.
* Disk/Shaft, HPT Rotor, Stage  P/N 1531M84G12     Task 72-53-02-250-801
 One.                            and P/Ns           (Inspection--Configu
                                 2047M32G01 thru    ration 1), Disk
                                 G07.               Dovetail Slot Bottom
                                                    Aft Corner Chamfers
                                                    Eddy Current
                                                    Inspection.
Disk, HPT Rotor, Stage Two....  All..............  Task 72-53-06-200-000-
                                                    002 Fluorescent-
                                                    Penetrant Inspect,
                                                    and
                                                   Task 72-53-06-200-000-
                                                    006 Disk Rim Bolt
                                                    Hole Eddy Current
                                                    Inspection, and
                                                   Task 72-53-06-200-000-
                                                    007 Disk Bore Eddy
                                                    Current Inspection.
LPTR Stage 1-5 Disks..........  All..............  Task 72-57-02-200-000-
                                                    001 Fluorescent-
                                                    Penetrant
                                                    Inspection.
LPTR Shaft....................  All..............  Task 72-57-03-200-000-
                                                    002 Fluorescent-
                                                    Penetrant Inspect,
                                                    and
                                                   Task 72-57-03-200-000-
                                                    006 Eddy Current
                                                    Inspection.
------------------------------------------------------------------------
   For CF6-80C2 Engines configured with the R88DT Turbine (Models CF6-
              80C2B2F, 80C2B4F, 80C2B6F, 80C2B7F, 80C2B8F)
------------------------------------------------------------------------
Disk/Shaft, HPT Rotor, Stage    All..............  Task 72-53-16-200-000-
 One (R88DT, No Rim Bolt                            001 Fluorescent-
 Holes).                                            Penetrant Inspect,
                                                    and
                                                   Task 72-53-16-200-000-
                                                    005 Disk Bore Area
                                                    Eddy Current
                                                    Inspection.
Disk, HPT Rotor, Stage Two      All..............  Task 72-53-18-200-000-
 (R88DT, No Rim Bolt Holes).                        002 Fluorescent-
                                                    Penetrant Inspect,
                                                    and
                                                   Task 72-53-18-200-000-
                                                    005 Disk Bore Area
                                                    Eddy Current
                                                    Inspection.
Rotating Interstage Seal        All..............  Task 72-53-17-200-000-
 (R88DT).                                           001 Fluorescent-
                                                    Penetrant Inspect,
                                                    and
                                                   Task 72-53-17-200-000-
                                                    005 Seal Bore Area
                                                    Eddy Current.
Forward Outer Seal (R88DT)....  All..............  Task 72-53-21-200-000-
                                                    001 Fluorescent-
                                                    Penetrant Inspect,
                                                    and
                                                   Task 72-53-21-200-000-
                                                    004 Seal Bore Area
                                                    Eddy Current.
------------------------------------------------------------------------
                          For CF6-80E1 Engines
------------------------------------------------------------------------
Disk, Fan Rotor, Stage One....  All..............  Sub Task 72-21-03-230-
                                                    051 Fluorescent-
                                                    Penetrant
                                                    Inspection, and
                                                   Sub Task 72-21-03-250-
                                                    051 or 72-21-03-250-
                                                    052 Disk Bore Eddy
                                                    Current Inspection.
Shaft, Fan....................  All..............  Sub Task 72-21-05-230-
                                                    051 Fluorescent
                                                    Penetrant
                                                    Inspection, and
                                                   Sub Task 72-21-05-250-
                                                    051 Vent Hole Eddy
                                                    Current Inspection.
Compressor Rotor, Stage 1 Disk  All..............  Sub Task 72-31-04-230-
                                                    051 Fluorescent
                                                    Penetrant
                                                    Inspection.
Compressor Rotor, Stage 2 Disk  All..............  Sub Task 72-31-05-230-
                                                    051 Fluorescent
                                                    Penetrant
                                                    Inspection.

[[Page 63093]]

 
Compressor Rotor, Stage 3-9     All..............  Sub Task 72-31-06-230-
 Spool.                                             051 Fluorescent
                                                    Penetrant
                                                    Inspection.
 
Compressor Rotor, Stage 10      All..............  Sub Task 72-31-07-230-
 Disk (Pre SB 72-0150).                             051 Fluorescent
                                                    Penetrant
                                                    Inspection.
Compressor Rotor Spool/Shaft,   All..............  Sub Task 72-31-08-230-
 Stage 11-14 (Pre SB 72-0150).                      051 Fluorescent
                                                    Penetrant
                                                    Inspection.
Compressor Rotor Spool/Shaft,   All..............  Sub Task 72-31-23-230-
 Stage 10-14 (SB 72-0150).                          052 Fluorescent
                                                    Penetrant
                                                    Inspection.
Compressor Rotor No. 4 Bearing  All..............  Sub Task 72-31-10-230-
 Rotating Air Seal (CDP                             051 Fluorescent
 Rotating Seal).                                    Penetrant
                                                    Inspection.
HPT Disk/Shaft, Stage 1.......  All..............  Sub Task 72-53-02-230-
                                                    051 Fluorescent-
                                                    Penetrant
                                                    Inspection, and
                                                   Sub Task 72-53-02-250-
                                                    051 Eddy Current
                                                    Inspection, Rim Bolt
                                                    Holes, and
                                                   Sub Task 72-53-02-250-
                                                    054 Eddy Current
                                                    Inspection, Disk
                                                    Bore.
HPT Disk, Stage 2.............  All..............  Sub Task 72-53-06-230-
                                                    051 Fluorescent-
                                                    Penetrant
                                                    Inspection, and
                                                   Sub Task 72-53-06-250-
                                                    051 Eddy Current
                                                    Inspection, Rim Bolt
                                                    Holes, and
                                                   Sub Task 72-53-06-250-
                                                    054 Eddy Current
                                                    Inspection, Disk
                                                    Bore.
LPT Rotor Shaft...............  All..............  Sub Task 72-55-01-240-
                                                    051 Magnetic
                                                    Particle Inspect.
LPT Disks, Stages 1-5.........  All..............  Sub Task 72-57-02-230-
                                                    051 Fluorescent-
                                                    Penetrant Inspect.
LPT Rotor Torque Cone.........  All..............  Sub Task 72-57-03-220-
                                                    051 Fluorescent-
                                                    Penetrant Inspect.
------------------------------------------------------------------------
         For CF6-80E1 Engines configured with the R88DT Turbine
------------------------------------------------------------------------
Disk/Shaft, HPT Rotor, Stage 1  All..............  Sub Task 72-53-16-230-
 (R88DT, No Rim Bolt Holes).                        052 Fluorescent-
                                                    Penetrant Inspect,
                                                    and
                                                   Sub Task 72-53-16-250-
                                                    051 Disk Bore Area
                                                    Eddy Current
                                                    Inspection.
Disk, HPT Rotor, Stage 2        All..............  Sub Task 72-53-18-230-
 (R88DT, No Rim Bolt Holes).                        051 Fluorescent-
                                                    Penetrant Inspect,
                                                    and
                                                   Sub Task 72-53-18-250-
                                                    051 Disk Bore Area
                                                    Eddy Current
                                                    Inspection.
** HPT Rotor Rotating           All..............  Sub Task 72-53-17-230-
 Interstage Seal (R88DT).                           056 Fluorescent-
                                                    Penetrant Inspect,
                                                    and
                                                   Sub Task 72-53-17-250-
                                                    051 Seal Bore Area
                                                    Eddy Current.
HPT Rotor Forward Outer Seal    All..............  Sub Task 72-53-21-230-
 (R88DT).                                           051 Fluorescent-
                                                    Penetrant Inspect,
                                                    and
                                                   Sub Task 72-53-21-250-
                                                    051 Seal Bore Area
                                                    Eddy Current.
------------------------------------------------------------------------

    (2) For the purposes of these mandatory inspections, piece-part 
opportunity means:
    (i) The part is considered completely disassembled when 
accomplished in accordance with the disassembly instructions in the 
manufacturer's engine manual; and
    (ii) The part has accumulated more than 100 cycles-in-service 
since the last piece-part opportunity inspection, provided that the 
part was not damaged or related to the cause for its removal from 
the engine.
    (g) The parts added to the table of this AD are identified by an 
asterisk (*) that precedes the part nomenclature. Also, parts that 
have an Engine Manual Inspection Task and/or Sub Task Number 
reference updated in the table of this AD, are identified by two 
asterisks (**) that precede the part nomenclature.
    (h) Except as provided in paragraph (i) of this AD, and 
notwithstanding contrary provisions in section 43.16 of the Federal 
Aviation Regulations (14 CFR 43.16), these mandatory inspections 
shall be performed only in accordance with the ALS of the 
manufacturer's ICA.

Alternative Methods of Compliance (AMOC)

    (i) You must perform these mandatory inspections using the ALS 
of the ICA and the applicable Engine Manual unless you receive 
approval to use an AMOC under paragraph (j) of this AD. Section 
43.16 of the Federal Aviation Regulations (14 CFR 43.16) may not be 
used to approve alternative methods of compliance or adjustments to 
the times in which these inspections must be performed.
    (j) The Manager, Engine Certification Office, has the authority 
to approve alternative methods of compliance for this AD if 
requested using the procedures found in 14 CFR 39.19.

Maintaining Records of the Mandatory Inspections

    (k) You have met the requirements of this AD when you revise the 
ALS of the manufacturer's ICA as specified in paragraph (f) of this 
AD. For air carriers operating under part 121 of the Federal 
Aviation Regulations (14 CFR part 121), you have met the 
requirements of this AD when you modify your continuous 
airworthiness maintenance plan to reflect those changes. You do not 
need to record each piece-part inspection as compliance to this AD, 
but you must maintain records of those inspections according to the 
regulations governing your operation. For air carriers operating 
under part 121, you may use either the system established to comply 
with section 121.369 or an alternative accepted by your principal 
maintenance inspector if that alternative:
    (1) Includes a method for preserving and retrieving the records 
of the inspections resulting from this AD; and
    (2) Meets the requirements of section 121.369(c); and
    (3) Maintains the records either indefinitely or until the work 
is repeated.
    (l) These recordkeeping requirements apply only to the records 
used to document the mandatory inspections required as a result of 
revising the ALS of the manufacturer's ICA as specified in paragraph 
(f) of this AD. These recordkeeping requirements do not alter or 
amend the recordkeeping requirements for any other AD or regulatory 
requirement.

Related Information

    (m) Contact Robert Green, Aerospace Engineer, Engine 
Certification Office, FAA, Engine & Propeller Directorate, 12 New 
England Executive Park, Burlington, MA 01803; e-mail: 
robert.green@faa.gov; telephone (781) 238-7754; fax (781) 238-7199, 
for more information about this AD.


[[Page 63094]]


    Issued in Burlington, Massachusetts, on October 16, 2008.
Peter A. White,
Assistant Manager, Engine and Propeller Directorate, Aircraft 
Certification Service.
[FR Doc. E8-25278 Filed 10-22-08; 8:45 am]
BILLING CODE 4910-13-P
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