Control of Emissions From Nonroad Spark-Ignition Engines and Equipment, 59034-59380 [E8-21093]
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Federal Register / Vol. 73, No. 196 / Wednesday, October 8, 2008 / Rules and Regulations
ENVIRONMENTAL PROTECTION
AGENCY
40 CFR Parts 9, 60, 80, 85, 86, 89, 90,
91, 92, 94, 1027, 1033, 1039, 1042, 1045,
1048, 1051, 1054, 1060, 1065, 1068, and
1074
[EPA–HQ–OAR–2004–0008; FRL–8712–8]
RIN 2060–AM34
Control of Emissions From Nonroad
Spark-Ignition Engines and Equipment
Environmental Protection
Agency (EPA).
ACTION: Final rule.
AGENCY:
SUMMARY: We are setting emission
standards for new nonroad sparkignition engines that will substantially
reduce emissions from these engines.
The exhaust emission standards apply
starting in 2010 for new marine sparkignition engines, including first-time
EPA standards for sterndrive and
inboard engines. The exhaust emission
standards apply starting in 2011 and
2012 for different sizes of new landbased, spark-ignition engines at or
below 19 kilowatts (kW). These small
engines are used primarily in lawn and
garden applications. We are also
adopting evaporative emission
standards for vessels and equipment
using any of these engines. In addition,
we are making other minor amendments
to our regulations.
We estimate that by 2030, this rule
will result in significantly reduced
pollutant emissions from regulated
engine and equipment sources,
including estimated annual nationwide
reductions of 604,000 tons of volatile
organic hydrocarbon emissions, 132,200
tons of NOX emissions, and 5,500 tons
of directly-emitted particulate matter
(PM2.5) emissions. These reductions
correspond to significant reductions in
the formation of ground-level ozone. We
also expect to see annual reductions of
NAICS
codes a
Category
Industry
Industry
Industry
Industry
1,461,000 tons of carbon monoxide
emissions, with the greatest reductions
in areas where there have been
problems with individual exposures.
The requirements in this rule will
substantially benefit public health and
welfare and the environment. We
estimate that by 2030, on an annual
basis, these emission reductions will
prevent 230 PM-related premature
deaths, between 77 and 350 ozonerelated premature deaths, approximately
1,700 hospitalizations and emergency
room visits, 23,000 work days lost,
180,000 lost school days, 590,000 acute
respiratory symptoms, and other
quantifiable benefits every year. The
total annual benefits of this rule in 2030
are estimated to be between $1.8 billion
and $4.4 billion, assuming a 3%
discount rate. The total annual benefits
of this rule in 2030 are estimated to be
between $1.6 billion and $4.3 billion,
assuming a 7% discount rate. Estimated
costs in 2030 are many times less at
approximately $190 million.
DATES: This rule is effective on
December 8, 2008. The incorporation by
reference of certain publications listed
in this regulation is approved by the
Director of the Federal Register as of
December 8, 2008.
ADDRESSES:
Docket: All documents in the docket
are listed in the www.regulations.gov
index. Although listed in the index,
some information is not publicly
available, such as CBI or other
information whose disclosure is
restricted by statute. Certain other
material, such as copyrighted material,
will be publicly available only in hard
copy. Publicly available docket
materials are available either
electronically in www.regulations.gov or
in hard copy at the ‘‘Control of
Emissions from Nonroad Spark-Ignition
Engines, Vessels and Equipment’’
Docket. The docket is located in the
SIC codes b
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333618
333111
333112
336612
Industry ...............................................
811112
811198
a North
3519
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EPA Headquarters Library, Room
Number 3334 in the EPA West Building,
located at 1301 Constitution Ave., NW.,
Washington, DC. The EPA/DC Public
Reading Room hours of operation will
be 8:30 a.m. to 4:30 p.m. Eastern
Standard Time (EST), Monday through
Friday, excluding holidays. The
telephone number for the Public
Reading Room is (202) 566–1744 and
the telephone number for the Docket is
(202) 566–1742.
FOR FURTHER INFORMATION CONTACT:
Carol Connell, Environmental
Protection Agency, Office of
Transportation and Air Quality,
Assessment and Standards Division,
2000 Traverwood Drive, Ann Arbor,
Michigan 48105; telephone number:
734–214–4349; fax number: 734–214–
4050; e-mail address:
connell.carol@epa.gov.
SUPPLEMENTARY INFORMATION:
Does This Action Apply to Me?
This action will affect you if you
produce or import new spark-ignition
engines intended for use in marine
vessels or in new vessels using such
engines. This action will also affect you
if you produce or import new sparkignition engines below 19 kilowatts
used in nonroad equipment, including
agricultural and construction
equipment, or produce or import such
nonroad vehicles.
The following table gives some
examples of entities that may have to
follow the regulations; however, since
these are only examples, you should
carefully examine the regulations. Note
that we are adopting minor changes in
the regulations that apply to a wide
range of products that may not be
reflected in the following table (see
Section VIII). If you have questions, call
the person listed in the FOR FURTHER
INFORMATION CONTACT section above:
Examples of potentially regulated entities
Manufacturers
Manufacturers
Manufacturers
Manufacturers
of
of
of
of
new engines.
farm machinery and equipment.
lawn and garden tractors (home).
marine vessels.
Commercial importers of vehicles and vehicle components.
American Industry Classification System (NAICS).
Industrial Classification (SIC) system code.
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b Standard
Table of Contents
I. Introduction
A. Overview
B. Why Is EPA Taking This Action?
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C. What Regulations Currently Apply to
Nonroad Engines or Vehicles?
D. Putting This Rule into Perspective
E. What Requirements Are We Adopting?
F. How Is This Document Organized?
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G. Judicial Review
II. Public Health and Welfare Effects
A. Public Health Impacts
B. Air Toxics
C. Carbon Monoxide
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Federal Register / Vol. 73, No. 196 / Wednesday, October 8, 2008 / Rules and Regulations
III. Sterndrive and Inboard Marine Engines
A. Overview
B. Engines Covered by This Rule
C. Exhaust Emission Standards
D. Test Procedures for Certification
E. Additional Certification and Compliance
Provisions
F. Small-Business Provisions
G. Technological Feasibility
IV. Outboard and Personal Watercraft
Engines
A. Overview
B. Engines Covered by This Rule
C. Final Exhaust Emission Standards
D. Changes to OB/PWC Test Procedures
E. Additional Certification and Compliance
Provisions
F. Other Adjustments to Regulatory
Provisions
G. Small-Business Provisions
H. Technological Feasibility
V. Small SI Engines
A. Overview
B. Engines Covered by This Rule
C. Final Requirements
D. Testing Provisions
E. Certification and Compliance Provisions
for Small SI Engines and Equipment
F. Small-Business Provisions
G. Technological Feasibility
VI. Evaporative Emissions
A. Overview
B. Fuel Systems Covered by This Rule
C. Final Evaporative Emission Standards
D. Emission Credit Programs
E. Testing Requirements
F. Certification and Compliance Provisions
G. Small-Business Provisions
H. Technological Feasibility
VII. Energy, Noise, and Safety
A. Safety
B. Noise
C. Energy
VIII. Requirements Affecting Other Engine
and Vehicle Categories
A. State Preemption
B. Certification Fees
C. Amendments to General Compliance
Provisions in 40 CFR Part 1068
D. Amendments Related to Large SI
Engines (40 CFR Part 1048)
E. Amendments Related to Recreational
Vehicles (40 CFR Part 1051)
F. Amendments Related to Heavy-Duty
Highway Engines (40 CFR Part 85)
G. Amendments Related to Stationary
Spark-Ignition Engines (40 CFR Part 60)
H. Amendments Related to Locomotive,
Marine, and Other Nonroad
Compression-Ignition Engines (40 CFR
Parts 89, 92, 94, 1033, 1039, and 1042)
IX. Projected Impacts
A. Emissions from Small Nonroad and
Marine Spark-Ignition Engines
B. Estimated Costs
C. Cost per Ton
D. Air Quality Impact
E. Benefits
F. Economic Impact Analysis
X. Public Participation
XI. Statutory and Executive Order Reviews
A. Executive Order 12866: Regulatory
Planning and Review
B. Paperwork Reduction Act
C. Regulatory Flexibility Act
D. Unfunded Mandates Reform Act
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E. Executive Order 13132: Federalism
F. Executive Order 13175: Consultation
and Coordination With Indian Tribal
Governments
G. Executive Order 13045: Protection of
Children from Environmental Health and
Safety Risks
H. Executive Order 12898: Federal Actions
to Address Environmental Justice in
Minority Populations and Low-Income
Populations.
I. Executive Order 13211: Actions that
Significantly Affect Energy Supply,
Distribution, or Use
J. National Technology Transfer
Advancement Act
K. Congressional Review Act
I. Introduction
A. Overview
This rule will reduce the mobilesource contribution to air pollution in
the United States. In particular, we are
adopting standards that will require
manufacturers to substantially reduce
emissions from marine spark-ignition
engines and from nonroad sparkignition engines below 19 kW that are
generally used in lawn and garden
applications.1 We refer to these as
Marine SI engines and Small SI engines,
respectively. The new emission
standards are a continuation of the
process of establishing standards for
nonroad engines and vehicles as
required by Clean Air Act section 213.
All the nonroad engines subject to this
rule are already regulated under existing
emission standards, except sterndrive
and inboard marine engines, which are
subject to EPA emission standards for
the first time.
Nationwide, emissions from Marine
SI engines and Small SI engines
contribute significantly to mobile source
air pollution. By 2030 without this final
rule these engines would account for
about 33 percent (1,287,000 tons) of
mobile source volatile organic
hydrocarbon compounds (VOC)
emissions, 31 percent (15,605,000 tons)
of mobile source carbon monoxide (CO)
emissions, 6 percent (311,300 tons) of
mobile source oxides of nitrogen (NOX)
emissions, and 12 percent (44,000 tons)
of mobile source particulate matter
(PM2.5) emissions. The new standards
will reduce exposure to these emissions
and help avoid a range of adverse health
effects associated with ambient ozone,
CO, and PM levels. In addition, the new
standards will help reduce acute
1 Otto-cycle engines (referred to here as sparkignition or SI engines) typically operate on gasoline,
liquefied petroleum gas, or natural gas. Diesel-cycle
engines, referred to simply as ‘‘diesel engines’’ in
this document, may also be referred to as
compression-ignition or CI engines. These engines
typically operate on diesel fuel, but other fuels may
also be used.
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exposure to CO, air toxics, and PM for
persons who operate or who work with
or are otherwise active in close
proximity to these engines. They will
also help address environmental
problems associated with Marine SI
engines and Small SI engines, such as
injury to vegetation and ecosystems and
visibility impairment. These effects are
described in more detail later in this
document.
B. Why Is EPA Taking This Action?
Clean Air Act section 213(a)(1) directs
us to study emissions from nonroad
engines and vehicles to determine,
among other things, whether these
emissions ‘‘cause, or significantly
contribute to, air pollution which may
reasonably be anticipated to endanger
public health or welfare.’’ Section
213(a)(2) further requires us to
determine whether emissions of CO,
VOC, and NOX from all nonroad engines
significantly contribute to ozone or CO
concentrations in more than one
nonattainment area. If we determine
that emissions from all nonroad engines
do contribute significantly to these
nonattainment areas, section 213(a)(3)
then requires us to establish emission
standards for classes or categories of
new nonroad engines and vehicles that
cause or contribute to such pollution.
We may also set emission standards
under section 213(a)(4) regulating any
other emissions from nonroad engines
that we find contribute significantly to
air pollution which may reasonably be
anticipated to endanger public health or
welfare.
Specific statutory direction to set
standards for nonroad spark-ignition
engines comes from section 428(b) of
the 2004 Consolidated Appropriations
Act, which requires EPA to adopt
regulations under the Clean Air Act
‘‘that shall contain standards to reduce
emissions from new nonroad sparkignition engines smaller than 50
horsepower.’’ 2 As highlighted above
and more fully described in Section II,
these engines emit pollutants that
contribute to ground-level ozone and
ambient CO levels. Human exposure to
ozone and CO can cause serious
respiratory and cardiovascular
problems. Additionally, these emissions
contribute to other serious
environmental degradation. This rule
implements Congress’ mandate by
adopting new requirements for
particular nonroad engines and
equipment that are regulated as part of
2 Public Law 108–199, Div G, Title IV, § 428(b),
118 Stat. 418 (January 23, 2004).
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Federal Register / Vol. 73, No. 196 / Wednesday, October 8, 2008 / Rules and Regulations
EPA’s overall nonroad emission control
program.
We are adopting this rule under the
procedural authority of section 307(d) of
the Clean Air Act.
C. What Regulations Currently Apply to
Nonroad Engines or Vehicles?
EPA has been setting emission
standards for nonroad engines and/or
vehicles since Congress amended the
Clean Air Act in 1990 and included
section 213. These amendments have
led to a series of rulemakings to reduce
the air pollution from this widely
varying set of products. In these
rulemakings, we divided the broad
group of nonroad engines and vehicles
into several different categories for
setting application-specific
requirements. Each category involves
many unique characteristics related to
the participating manufacturers,
technology, operating characteristics,
sales volumes, and market dynamics.
Requirements for each category
therefore take on many unique features
regarding the stringency of standards,
the underlying expectations regarding
emission control technologies, the
nature and extent of testing, and the
myriad details that comprise the
implementation of a compliance
program.
At the same time, the requirements
and other regulatory provisions for each
engine category share many
characteristics. Each rulemaking under
section 213 sets technology-based
standards consistent with the Clean Air
Act and requires annual certification
based on measured emission levels from
test engines or vehicles. As a result, the
broader context of EPA’s nonroad
emission control programs demonstrates
both strong similarities between this
rulemaking and the requirements
adopted for other types of engines or
vehicles and distinct differences as we
take into account the unique nature of
these engines and the companies that
produce them.
We completed the Nonroad Engine
and Vehicle Emission Study to satisfy
Clean Air Act section 213(a)(1) in
November 1991.3 On June 17, 1994, we
made an affirmative determination
under section 213(a)(2) that nonroad
emissions are significant contributors to
ozone or CO in more than one
nonattainment area (56 FR 31306). Since
then we have undertaken several
rulemakings to set emission standards
for the various categories of nonroad
engines. Table I–1 highlights the
different engine or vehicle categories we
have established and the corresponding
cites for emission standards and other
regulatory requirements. Table I–2
summarizes the series of EPA
rulemakings that have set new or
revised emission standards for any of
these nonroad engines or vehicles.
These actions are described in the
following sections, with additional
discussion to explain why we are not
adopting more stringent standards for
certain types of nonroad spark-ignition
engines below 50 horsepower.
TABLE I–1: NONROAD ENGINE CATEGORIES FOR EPA EMISSION STANDARDS
Engine categories
1.
2.
3.
4.
5.
6.
7.
Cross
reference
to table
I–2
CFR Cite for regulations establishing emission standards
Locomotives engines ................................................................
Marine diesel engines ..............................................................
Other nonroad diesel engines ..................................................
Marine SI engines a ..................................................................
Recreational vehicles ...............................................................
Small SI engines b ....................................................................
Large SI engines b ....................................................................
40
40
40
40
40
40
40
CFR
CFR
CFR
CFR
CFR
CFR
CFR
Part 92 and 1033 ..........................................................
Part 94 and 1042 ..........................................................
Parts 89 and 1039 ........................................................
Part 91 ...........................................................................
Part 1051 .......................................................................
Part 90 ...........................................................................
Part 1048 .......................................................................
d,
g,
a,
c.
i.
b,
i.
l.
i, j, l.
e, k.
f, h.
a The term ‘‘Marine SI,’’ used throughout this document, refers to all spark-ignition engines used to propel marine vessels. This includes outboard engines, personal watercraft engines, and sterndrive/inboard engines. See Section III for additional information.
b The terms ‘‘Small SI’’ and ‘‘Large SI’’ are used throughout this document. All nonroad spark-ignition engines not covered by our programs for
Marine SI engines or recreational vehicles are either Small SI engines or Large SI engines. Small SI engines include those engines with maximum power at or below 19 kW, and Large SI engines include engines with maximum power above 19 kW.
TABLE I–2: EPA’S RULEMAKINGS FOR NONROAD ENGINES
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Nonroad engines (categories and sub-categories)
Final rulemaking
a. Land-based diesel engines ≥ 37 kW—Tier 1 .............................................................................
b. Small SI engines—Phase 1 ........................................................................................................
c. Marine SI engines—outboard and personal watercraft ..............................................................
d. Locomotives ................................................................................................................................
e. Land-based diesel engines—Tier 1 and Tier 2 for engines < 37 kW—Tier 2 and Tier 3 for
engines ≥ 37 kW.
f. Small SI engines (Nonhandheld)—Phase 2 ................................................................................
g. Commercial marine diesel < 30 liters per cylinder .....................................................................
h. Small SI engines (Handheld)—Phase 2 .....................................................................................
i. Recreational vehicles, Industrial spark-ignition engines > 19 kW, and Recreational marine
diesel.
j. Marine diesel engines ≥ 2.5 liters/cylinder ...................................................................................
k. Land-based diesel engines—Tier 4 ............................................................................................
l. Locomotives and commercial marine diesel < 30 liters per cylinder ...........................................
56
60
61
63
63
FR
FR
FR
FR
FR
31306
34581
52088
18978
56968
................
................
................
................
................
June 17, 1994.
July 3, 1995.
October 4, 1996.
April 16, 1998.
October 23, 1998.
64
64
65
67
FR
FR
FR
FR
15208
73300
24268
68242
................
................
................
................
March 30, 1999.
December 29, 1999.
April 25, 2000.
November 8, 2002.
68 FR 9746 ..................
69 FR 38958 ................
73 FR 37096 ................
3 This study is available on EPA’s Web site at
https://www.epa.gov/otaq/equip-ld.
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February 28, 2003.
June 29, 2004.
June 30, 2008.
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Small SI Engines
We have previously adopted emission
standards for nonroad spark-ignition
engines at or below 19 kW in two
phases. The first phase of these
standards introduced certification and
an initial level of emission standards for
both handheld and nonhandheld
engines. On March 30, 1999 we adopted
a second phase of standards for
nonhandheld engines, including both
Class I and Class II engines (64 FR
15208).4 The Phase 2 regulations
included a phase-in period that has
recently been completed. These
standards involved emission reductions
based on improving engine calibrations
to reduce exhaust emissions and added
a requirement that emission standards
must be met over the engines’ entire
useful life as defined in the regulations.
We believe catalyst technology has now
developed to the point that it can be
applied to all nonhandheld Small SI
engines to reduce exhaust emissions.
Various emission control technologies
are similarly available to address the
different types of fuel evaporative
emissions we have identified.
For handheld engines, we adopted
Phase 2 exhaust emission standards in
April 25, 2000 (65 FR 24268). These
standards were based on the application
of catalyst technology, with the
expectation that manufacturers would
have to make considerable investments
to modify their engine designs and
production processes. A technology
review we completed in 2003 indicated
that manufacturers were making
progress toward compliance, but that
additional implementation flexibility
was needed if manufacturers were to
fully comply with the regulations by
2010. This finding and a change in the
rule were published in the Federal
Register on January 12, 2004 (69 FR
1824). At this point, we have no
information to suggest that
manufacturers can uniformly apply new
technology or make design
improvements to reduce exhaust
emissions below the Phase 2 levels. We
therefore believe the Phase 2 standards
continue to represent the greatest degree
of emission reduction achievable for
these engines.5 However, we believe it
4 Handheld engines generally include those
engines for which the operator holds or supports
the equipment during operation; nonhandheld
engines are Small SI engines that are not handheld
engines (see § 1054.801). Class I refers to
nonhandheld engines with displacement below 225
cc; Class II refers to larger nonhandheld engines.
5 Note that we refer to the handheld exhaust
emission standards in 40 CFR part 1054 as Phase
3 standards. This is intended to maintain consistent
terminology with the comparable standards in
California rather than indicating an increase in
stringency.
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is appropriate to apply evaporative
emission standards to handheld engines
similar to the standards we are adopting
for the nonhandheld engines.
Manufacturers can control evaporative
emissions from handheld engines in a
way that has little or no impact on
exhaust emissions.
Marine SI Engines
On October 4, 1996 we adopted
emission standards for spark-ignition
outboard and personal watercraft
engines that have recently been fully
phased in (61 FR 52088). We decided
not to finalize emission standards for
sterndrive or inboard marine engines at
that time. Uncontrolled emission levels
from sterndrive and inboard marine
engines were already significantly lower
than the outboard and personal
watercraft engines. We did, however,
leave open the possibility of revisiting
the need for emission standards for
sterndrive and inboard engines in the
future. See Section III for further
discussion of the scope and background
of past and current rulemakings for
these engines.
We believe existing technology can be
applied to all Marine SI engines to
reduce emissions of harmful pollutants,
including both exhaust and evaporative
emissions. Manufacturers of outboard
and personal watercraft engines can
continue the trend of producing fourstroke engines and advanced-technology
two-stroke engines to further reduce
emissions. For sterndrive/inboard
engines, manufacturers can add
technologies, such as fuel injection and
aftertreatment, that can safely and
substantially improve the engines’
emission control capabilities.
Large SI Engines
We adopted emission standards for
Large SI engines on November 8, 2002
(67 FR 68242). This includes Tier 1
standards for 2004 through 2006 model
years and Tier 2 standards starting with
2007 model year engines. Manufacturers
are today facing a considerable
challenge to comply with the Tier 2
standards, which are already
substantially more stringent than any of
the standards for the other engine
categories subject to this final rule. The
Tier 2 standards also include
evaporative emission standards, new
transient test procedures, additional
exhaust emission standards to address
off-cycle emissions, and diagnostic
requirements. Stringent standards for
this category of engines, and in
particular engines between 25 and 50
horsepower (19 to 37 kW), have been
completed in the recent past, and are
currently being implemented. We do not
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have information at this time on
possible advances in technology beyond
Tier 2. We therefore believe the
evidence provided in the recently
promulgated rulemaking continues to
represent the best available information
regarding the appropriate level of
standards for these engines under
section 213 at this time. The California
Air Resources Board has adopted an
additional level of emission control for
Large SI engines starting with the 2010
model year. However, as described in
Section I.D.1, their new standards do
not increase overall stringency beyond
that reflected in the federal standards.
As a result, we believe it is
inappropriate to adopt more stringent
emission standards for these engines in
this rulemaking.
Note that the Large SI standards apply
to nonroad spark-ignition engines above
19 kW. However, we adopted a special
provision for engine families where
production engines have total
displacement at or below 1000 cc and
maximum power at or below 30 kW,
allowing these engine families to
instead certify to the applicable
standards for Small SI engines. This rule
preserves this approach.
Recreational Vehicles
We adopted exhaust and evaporative
emission standards for recreational
vehicles in our November 8, 2002 final
rule (67 FR 68242). These standards
apply to all-terrain vehicles, offhighway motorcycles, and
snowmobiles.6 These exhaust emission
standards were fully phased in starting
with the 2007 model year. The
evaporative emission standards apply
starting with the 2008 model year.
Recreational vehicles will soon be
subject to permeation requirements that
are very similar to the requirements
included in this rulemaking. We have
also learned more about controlling
running losses and diffusion emissions
that may eventually lead us to propose
comparable standards for recreational
vehicles. Considering these new
requirements for recreational vehicles in
a later rulemaking would give us
additional time to collect information to
better understand the feasibility, costs,
and benefits of applying these
requirements to recreational vehicles.
The following sections describe the
state of technology and regulatory
requirements for the different types of
recreational vehicles.
6 Note that we treat certain high-speed off-road
utility vehicles as all-terrain vehicles (see 40 CFR
part 1051).
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All-Terrain Vehicles
EPA’s initial round of exhaust
emission standards was fully
implemented starting with the 2007
model year. The regulations for allterrain vehicles (ATV) specify testing
based on a chassis-based transient
procedure. However, we permit
manufacturers on an interim basis to
optionally use a steady-state enginebased procedure. We recently
completed a change in the regulations to
extend this allowance from 2009
through 2014, after which
manufacturers must certify all their
ATVs based on the chassis-based
transient test procedure that applies for
off-highway motorcycles (72 FR 20730,
April 26, 2007). This change does not
represent an increase in stringency, but
manufacturers will be taking time to
make the transition to the different test
procedure. We expect that there will be
a good potential to apply further
emission controls on these engines.
However, we do not have information at
this time on possible advances in
technology beyond what is required for
the current standards.
Off-Highway Motorcycles
For off-highway motorcycles,
manufacturers are in many cases making
a substantial transition to move away
from two-stroke engines in favor of fourstroke engines. This transition is now
underway. While it may eventually be
appropriate to apply aftertreatment or
other additional emission control
technologies to off-highway
motorcycles, we need more time for this
transition to be completed and to assess
the success of aftertreatment
technologies such as catalysts on similar
applications such as highway
motorcycles. As EPA and manufacturers
learn more in implementing emission
standards, we expect to be able to better
judge the potential for broadly applying
new technology to achieve further
emission reductions from off-highway
motorcycles.
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Snowmobiles
In our November 8, 2002 final rule we
set three phases of exhaust emission
standards for snowmobiles (67 FR
68242). Environmental and industry
groups challenged the third phase of
these standards. The court decision
upheld much of EPA’s reasoning for the
standards, but vacated the NOX standard
and remanded the CO and HC standards
to clarify the analysis and evidence
upon which the standards are based.
See Bluewater Network, et al. v. EPA,
370 F 3d 1 (D.C. Cir. 2004). A large
majority of snowmobile engines are
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rated above 50 hp and there is still a
fundamental need for time to pass to
allow us to assess the success of fourstroke engine technology in the
marketplace.7 This is an important
aspect of the assessment we need to
conduct with regard to the Phase 3
emission standards. We believe it is best
to address this in a separate rulemaking
and we have initiated that effort to
evaluate the appropriate long-term
emission standards for snowmobiles.
Nonroad Diesel Engines
The 2004 Consolidated
Appropriations Act providing the
specific statutory direction for this
rulemaking focuses on nonroad sparkignition engines. Nonroad diesel
engines are therefore not included
within the scope of that Congressional
mandate. However, we have gone
through several rulemakings to set
standards for these engines under the
broader authority of Clean Air Act
section 213. In particular, we have
divided nonroad diesel engines into
three groups for setting emission
standards. We adopted a series of
standards for locomotives on April 16,
1998, including requirements to certify
engines to emission standards when
they are rebuilt (63 FR 18978). We also
adopted emission standards for marine
diesel engines over several different
rulemakings, as described in Table I–2.
These included separate actions for
engines below 37 kW, engines installed
in oceangoing vessels, engines installed
in commercial vessels involved in
inland and coastal waterways, and
engines installed in recreational vessels.
We recently adopted a new round of
more stringent emission standards for
both locomotives and marine diesel
engines that will require widespread use
of aftertreatment technology (73 FR
37096, June 30, 2008).
Finally, all other nonroad diesel
engines are grouped together for EPA’s
emission standards. We have adopted
multiple tiers of increasingly stringent
standards in three separate rulemakings,
as described in Table I–2. We most
recently adopted Tier 4 standards based
on the use of ultra low-sulfur diesel fuel
and the application of exhaust
aftertreatment technology (69 FR 38958,
June 29, 2004).
D. Putting This Rule into Perspective
Most manufacturers that will be
subject to this rulemaking are also
affected by regulatory developments in
California and in other countries. Each
7 Only about 3 percent of snowmobiles are rated
below 50 horsepower.
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of these is described in more detail
below.
State Initiatives
Clean Air Act section 209 prohibits
California and other states from setting
emission standards for new motor
vehicles and new motor vehicle engines,
but authorizes EPA to waive this
prohibition for California, in which case
other states may adopt California’s
standards. Similar preemption and
waiver provisions apply for emission
standards for nonroad engines and
vehicles, whether new or in-use.
However for new locomotives, new
engines used in locomotives, and new
engines used in farm or construction
equipment with maximum power below
130 kW, California and other states are
preempted and there is no provision for
a waiver of preemption. In addition, in
section 428 of the 2004 Consolidated
Appropriations Act, Congress further
precluded other states from adopting
new California standards for nonroad
spark-ignition engines below 50
horsepower. In addition, the
amendment required that we
specifically address the safety
implications of any California standards
for these engines before approving a
waiver of federal preemption. We are
codifying these preemption changes in
this rule.
The California Air Resources Board
(California ARB) has adopted
requirements for five groups of nonroad
engines: (1) Diesel- and Otto-cycle small
off-road engines rated under 19 kW; (2)
spark-ignition engines used for marine
propulsion; (3) land-based nonroad
recreational engines, including those
used in all-terrain vehicles, off-highway
motorcycles, go-carts, and other similar
vehicles; (4) new nonroad spark-ignition
engines rated over 19 kW not used in
recreational applications; and (5) new
land-based nonroad diesel engines rated
over 130 kW. They have also approved
a voluntary registration and control
program for existing portable
equipment.
In the 1990s California ARB adopted
Tier 1 and Tier 2 standards for Small SI
engines consistent with the federal
requirements. In 2003, they moved
beyond the federal program by adopting
exhaust HC+NOX emission standards of
10 g/kW-hr for Class I engines starting
in the 2007 model year and 8 g/kW-hr
for Class II engines starting in the 2008
model year. In the same rule they
adopted evaporative emission standards
for nonhandheld equipment, requiring
control of fuel tank permeation, fuel line
permeation, diurnal emissions, and
running losses.
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California ARB has adopted two tiers
of exhaust emission standards for
outboard and personal watercraft
engines beyond EPA’s original
standards. The most recent standards,
which apply starting in 2008, require
HC+NOX emission levels as low as 16 g/
kW-hr. For sterndrive and inboard
engines, California ARB has adopted a
5 g/kW-hr HC+NOX emission standard
for 2008 and later model year engines,
with testing underway to confirm the
feasibility of standards. California ARB’s
marine programs include no standards
for exhaust CO emissions or evaporative
emissions.
The California ARB emission
standards for recreational vehicles have
a different form than the comparable
EPA standards but are roughly
equivalent in stringency. The California
standards include no standards for
controlling evaporative emissions.
Another important difference between
the two programs is California ARB’s
reliance on a provision allowing
noncompliant vehicles to be used in
certain areas that are less
environmentally sensitive as long as
they have a specified red sticker for
identifying their lack of emission
controls to prevent them from operating
in other areas.
California ARB in 1998 adopted
requirements that apply to new nonroad
engines rated over 25 hp produced for
California, with standards phasing in
from 2001 through 2004. Texas has
adopted these initial California ARB
emission standards statewide starting in
2004. More recently, California ARB
adopted exhaust emission standards and
new evaporative emission standards for
these engines, consistent with EPA’s
2007 model year standards. Their new
requirements also included an
additional level of emission control for
Large SI engines starting with the 2010
model year. However, their 2010
standards do not increase overall
stringency beyond that reflected in the
federal standards. Rather, they aim to
achieve reductions in HC+NOX
emissions by removing the flexibility
incorporated into the federal standards
allowing manufacturers to have higher
HC+NOX emissions by certifying to a
more stringent CO standard.
Actions in Other Countries
While the new emission standards
will apply only to engines sold in the
United States, we are aware that
manufacturers in many cases are selling
the same products into other countries.
To the extent that we have the same
emission standards as other countries,
manufacturers can contribute to
reducing air emissions without being
burdened by the costs associated with
meeting differing or inconsistent
regulatory requirements. The following
discussion describes our understanding
of the status of emission standards in
countries outside the United States.
Regulations for spark ignition engines
in handheld and nonhandheld
equipment are included in the
‘‘Directive 97/68/EC of the European
Parliament and of the Council of 16
December 1997 on the approximation of
the laws of the Member States relating
to measures against the emission of
gaseous and particulate pollutants from
internal combustion engines to be
installed in non-road mobile machinery
(OJ L 59, 27.2.1998, p. 1)’’, as amended
by ‘‘Directive 2002/88/EC of the
European Parliament and of the Council
of 9 December 2002.’’ The Stage I
59039
emission standards are to be met by all
handheld and nonhandheld engines by
24 months after entry into force of the
Directive (as noted in a December 9,
2002 amendment to Directive 97/68/
EC). The Stage I emission standards are
similar to the U.S. EPA’s Phase 1
emission standards for handheld and
nonhandheld engines. The Stage II
emission standards are implemented
over time for the various handheld and
nonhandheld engine classes from 2005
to 2009 with handheld engines at or
above 50 cc on August 1, 2008. The
Stage II emission standards are similar
to EPA’s Phase 2 emission standards for
handheld and nonhandheld engines. Six
months after these dates Member States
must require that engines placed on the
market meet the requirements of the
Directive, whether or not they are
already installed in machinery.
The European Commission has
adopted emission standards for
recreational marine engines, including
both diesel and gasoline engines. These
requirements apply to all new engines
sold in member countries and began in
2006 for four-stroke engines and in 2007
for two-stroke engines. Table I–3
presents the European standards for
diesel and gasoline recreational marine
engines. The numerical emission
standards for NOX are based on the
applicable standard from MARPOL
Annex VI for marine diesel engines (See
Table I–3). The European standards are
roughly equivalent to the nonroad diesel
Tier 1 emission standards for HC and
CO. Emission measurements under the
European standards rely on the ISO D2
duty cycle for constant-speed engines
and the ISO E5 duty cycle for other
engines.
TABLE I–3: EUROPEAN EMISSION STANDARDS FOR RECREATIONAL MARINE ENGINES (g/kW-hr)
Engine type
HC
Two-Stroke Spark-Ignition ...................
Four-Stroke Spark-Ignition ...................
Compression-Ignition ...........................
NOX
100/P 0.75
30 +
.....................................
6 + 50/P 0.75 .........................................
1.5 + 2/P 0.5 .........................................
10.0
15.0
9.8
CO
150 + 600/P .........................................
150 + 600/P .........................................
5.0 ........................................................
PM
—
—
1.0
Note: P = rated power in kilowatts (kW).
mstockstill on PROD1PC66 with RULES2
E. What Requirements Are We
Adopting?
EPA’s emission control provisions
require engine, vessel and equipment
manufacturers to design and produce
their products to meet the emission
standards we adopt. To ensure that
engines and fuel systems meet the
expected level of emission control, we
also require compliance with a variety
of additional requirements, such as
certification, labeling engines, and
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meeting warranty requirements. The
following sections provide a brief
summary of the new requirements in
this rulemaking. See the later sections
for a full discussion of the rule.
Marine SI Engines and Vessels
We are adopting a more stringent
level of emission standards for outboard
and personal watercraft engines starting
with the 2010 model year. The HC+NOX
emission standards are the same as
those adopted by California ARB for
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2008 and later model year engines. The
CO emission standard is 300 g/kW-hr
for engines with maximum engine
power above 40 kW; the standard
increases as a function of maximum
engine power for smaller engines. We
expect manufacturers to meet these
standards with improved fueling
systems and other in-cylinder controls.
We are not pursuing catalyst-based
emission standards for outboard and
personal watercraft engines. As
discussed below, the application of
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Federal Register / Vol. 73, No. 196 / Wednesday, October 8, 2008 / Rules and Regulations
catalyst-based standards to the marine
environment creates special technology
challenges that must be addressed.
Unlike the sterndrive/inboard engines
discussed in the next paragraph,
outboard and personal watercraft
engines are not built from automotive
engine blocks and it is not
straightforward to apply the
fundamental engine modifications, fuel
system upgrades, and other engine
control modifications needed to get
acceptable catalyst performance. This
rule is an appropriate next step in the
evolution of technology-based standards
for outboard and personal watercraft
engines as they are likely to lead to the
elimination of carbureted two-stroke
engines in favor of four-stroke engines
or direct-injection two-stroke engines
and to encourage the fuel system
upgrades and related engine
modifications needed to achieve the
required reductions and to potentially
set the stage for more stringent controls
in the future.
We are adopting new exhaust
emission standards for sterndrive and
inboard marine engines. The standards
are 5.0 g/kW-hr for HC+NOX and 75.0 g/
kW-hr for CO starting with the 2010
model year. We expect manufacturers to
meet these standards with three-way
catalysts and closed-loop fuel injection.
To ensure proper functioning of these
emission control systems in use, we will
require engines to have a diagnostic
system for detecting a failure in the
emission control system. For sterndrive
and inboard marine engines above 373
kW with high-performance
characteristics (generally referred to as
‘‘SD/I high-performance engines’’), we
are adopting less stringent emission
standards that reflect their limited
ability to control emissions with
catalysts. The HC+NOX standard is 16 g/
kW-hr in for engines at or below 485 kW
and 22 g/kW-hr for bigger engines. The
CO standard for all SD/I highperformance engines is 350 g/kW-hr.
Manufacturers of these engines must
meet emission standards without
generating or using emission credits. We
also include a variety of other special
provisions for these engines to reflect
unique operating characteristics.
The emission standards described
above relate to engine operation over a
prescribed duty cycle for testing in the
laboratory. We are also adopting not-toexceed (NTE) standards that establish
emission limits when engines operate
under normal speed-load combinations
that are not included in the duty cycles
for the other engine standards (the NTE
standards do not apply to SD/I highperformance engines).
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We are adopting new standards to
control evaporative emissions for all
Marine SI vessels. The new standards
include requirements to control fuel
tank permeation, fuel line permeation,
and diurnal emissions, including
provisions to ensure that refueling
emissions do not increase.
We are including these new
regulations for Marine SI engines in 40
CFR part 1045 rather than in the current
regulations in 40 CFR part 91. This new
part allows us to improve the clarity of
regulatory requirements and update our
regulatory compliance program to be
consistent with the provisions we have
recently adopted for other nonroad
programs. We are also making a variety
of changes to 40 CFR part 91 to make
minor adjustments to the current
regulations and to prepare for the
transition to 40 CFR part 1045.
Small SI Engines and Equipment
We are adopting HC+NOX exhaust
emission standards of 10.0 g/kW-hr for
Class I engines starting in the 2012
model year and 8.0 g/kW-hr for Class II
engines starting in the 2011 model year.
For both classes of nonhandheld
engines, we are maintaining the existing
CO standard of 610 g/kW-hr. We expect
manufacturers to meet these standards
by improving engine combustion and
adding catalysts. These standards are
consistent with the requirements
recently adopted by California ARB.
For spark-ignition engines used in
marine generators, we are adopting a
more stringent Phase 3 CO emission
standard of 5.0 g/kW-hr. This applies
equally to all sizes of engines subject to
the Small SI standards.
We are adopting new evaporative
emission standards for both handheld
and nonhandheld engines. The new
standards include requirements to
control permeation from fuel tanks and
fuel lines. For nonhandheld engines we
will also require control of running loss
emissions.
We are drafting the new regulations
for Small SI engines from 40 CFR part
90 rather than changing the current
regulations in 40 CFR part 90. This new
part will allow us to improve the clarity
of regulatory requirements and update
our regulatory compliance program to
be consistent with the provisions we
have recently adopted for other nonroad
programs.
F. How Is This Document Organized?
Many readers may be interested only
in certain aspects of the rule since it
covers a broad range of engines and
equipment that vary in design and use.
We have therefore attempted to organize
this information in a way that allows
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each reader to focus on the material of
particular interest. The Air Quality
discussion in Section II, however, is
general in nature and applies to all the
categories subject to the rule.
The next several sections describe the
provisions that apply for Small SI
engines and equipment and Marine SI
engines and vessels. Sections III through
V describe the new requirements related
to exhaust emission standards for each
of the affected engine categories,
including standards, effective dates,
testing information, and other specific
requirements. Section VI details the new
requirements related to evaporative
emissions for all categories. Section VII
discusses how we took energy, noise,
and safety factors into consideration for
the new standards.
Section VIII describes a variety of
provisions that affect other categories of
engines besides those that are the
primary subject of this rule. This
includes the following changes:
• We are reorganizing the regulatory
language related to preemption of state
standards and to clarify certain
provisions.
• We are incorporating new
provisions related to certification fees
for newly regulated products covered by
this rule. This involves some
restructuring of the regulatory language.
We are also adopting various technical
amendments, such as identifying an
additional payment method, that apply
broadly to our certification programs.
• We are modifying 40 CFR part 1068
to clarify when engines are subject to
standards. This includes several new
provisions to address special cases for
partially complete engines.
• We are also modifying part 1068 to
clarify how the provisions apply with
respect to evaporative emission
standards and we are adopting various
technical amendments. These changes
apply to all types of nonroad engines
that are subject to the provisions of part
1068.
• We are adopting several technical
amendments for other categories of
nonroad engines and vehicles, largely to
maintain consistency across programs
for different categories of engines and
vehicles.
• We are amending provisions related
to delegated assembly. The new
approach is to adopt a universal set of
requirements in § 1068.261 that applies
uniformly to heavy-duty highway
engines and nonroad engines.
• We are clarifying that the new
exhaust and evaporative emission
standards for Small SI engines also
apply to the comparable stationary
engines.
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Federal Register / Vol. 73, No. 196 / Wednesday, October 8, 2008 / Rules and Regulations
Section IX summarizes the projected
impacts and benefits of this rule.
Finally, Sections X and XI summarize
the primary public comments received
and describe how we satisfy our various
administrative requirements.
G. Judicial Review
Under section 307(b)(1) of the Clean
Air Act (CAA), judicial review of these
final rules is available only by filing a
petition for review in the U.S. Court of
Appeals for the District of Columbia
Circuit by December 8, 2008. Under
section 307(b)(2) of the CAA, the
requirements established by these final
rules may not be challenged separately
in any civil or criminal proceedings
brought by EPA to enforce these
requirements.
Section 307(d)(7)(B) of the CAA
further provides that ‘‘[o]nly an
objection to a rule or procedure which
was raised with reasonable specificity
during the period for public comment
(including any public hearing) may be
raised during judicial review.’’ This
section also provides a mechanism for
us to convene a proceeding for
reconsideration, ‘‘[i]f the person raising
an objection can demonstrate to the EPA
that it was impracticable to raise such
objection within [the period for public
comment] or if the grounds for such
objection arose after the period for
public comment (but within the time
specified for judicial review) and if such
objection is of central relevance to the
outcome of the rule.’’ Any person
seeking to make such a demonstration to
us should submit a Petition for
Reconsideration to the Office of the
Administrator, U.S. EPA, Room 3000,
Ariel Rios Building, 1200 Pennsylvania
Ave., NW., Washington, DC 20460, with
a copy to both the person(s) listed in the
preceding FOR FURTHER INFORMATION
CONTACT section and the Associate
General Counsel for the Air and
Radiation Law Office, Office of General
Counsel (Mail Code 2344A), U.S. EPA,
1200 Pennsylvania Ave., NW.,
Washington, DC 20460.
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II. Public Health and Welfare Effects
The engines and fuel systems subject
to this rule generate emissions of
hydrocarbons (HC), nitrogen oxides
(NOX), particulate matter (PM) and
carbon monoxide (CO) that contribute to
nonattainment of the National Ambient
Air Quality Standards (NAAQS) for
ozone, PM and CO. These engines and
fuel systems also emit hazardous air
pollutants (air toxics) that are associated
with a host of adverse health effects.
Emissions from these engines and fuel
systems also contribute to visibility
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impairment and other welfare and
environmental effects.
This section summarizes the general
health and welfare effects of these
emissions. Interested readers are
encouraged to refer to the Final RIA for
more in-depth discussions.
A. Public Health Impacts
Ozone
The Small SI engine and Marine SI
engine standards finalized in this action
will result in reductions of volatile
organic compounds (VOC), of which HC
are a subset, and NOX emissions. VOC
and NOX contribute to the formation of
ground-level ozone pollution or smog.
People in many areas across the U.S.
continue to be exposed to unhealthy
levels of ambient ozone.
Background
Ground-level ozone pollution is
typically formed by the reaction of VOC
and NOX in the lower atmosphere in the
presence of heat and sunlight. These
pollutants, often referred to as ozone
precursors, are emitted by many types of
pollution sources, such as highway and
nonroad motor vehicles and engines,
power plants, chemical plants,
refineries, makers of consumer and
commercial products, industrial
facilities, and smaller area sources.
The science of ozone formation,
transport, and accumulation is
complex.8 Ground-level ozone is
produced and destroyed in a cyclical set
of chemical reactions, many of which
are sensitive to temperature and
sunlight. When ambient temperatures
and sunlight levels remain high for
several days and the air is relatively
stagnant, ozone and its precursors can
build up and result in more ozone than
typically occurs on a single hightemperature day. Ozone can be
transported hundreds of miles
downwind of precursor emissions,
resulting in elevated ozone levels even
in areas with low local VOC or NOX
emissions.
EPA has recently amended the ozone
NAAQS (73 FR 16436, March 27, 2008).
The final ozone NAAQS rule addresses
revisions to the primary and secondary
NAAQS for ozone to provide increased
protection of public health and welfare,
respectively. With regard to the primary
standard for ozone, EPA has revised the
level of the 8-hour standard to 0.075
8 U.S. EPA Air Quality Criteria for Ozone and
Related Photochemical Oxidants (Final). U.S.
Environmental Protection Agency, Washington,
D.C., EPA 600/R–05/004aF-cF, 2006. This
document is available in Docket EPA-HQ-OAR–
2003–0190. This document may be accessed
electronically at: https://www.epa.gov/ttn/naaqs/
standards/ozone/s_o3_cr_cd.html.
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59041
parts per million (ppm), expressed to
three decimal places. With regard to the
secondary standard for ozone, EPA has
revised the current 8-hour standard by
making it identical to the revised
primary standard.
Health Effects of Ozone
The health and welfare effects of
ozone are well documented and are
assessed in EPA’s 2006 ozone Air
Quality Criteria Document (ozone
AQCD) and EPA Staff Paper.9, 10 Ozone
can irritate the respiratory system,
causing coughing, throat irritation, and/
or uncomfortable sensation in the chest.
Ozone can reduce lung function and
make it more difficult to breathe deeply;
breathing may also become more rapid
and shallow than normal, thereby
limiting a person’s activity. Ozone can
also aggravate asthma, leading to more
asthma attacks that require medical
attention and/or the use of additional
medication. In addition, there is
suggestive evidence of a contribution of
ozone to cardiovascular-related
morbidity and highly suggestive
evidence that short-term ozone exposure
directly or indirectly contributes to nonaccidental and cardiopulmonary-related
mortality, but additional research is
needed to clarify the underlying
mechanisms causing these effects. In a
recent report on the estimation of ozonerelated premature mortality published
by the National Research Council (NRC),
a panel of experts and reviewers
concluded that short-term exposure to
ambient ozone is likely to contribute to
premature deaths and that ozone-related
mortality should be included in
estimates of the health benefits of
reducing ozone exposure.11 Animal
toxicological evidence indicates that
with repeated exposure, ozone can
inflame and damage the lining of the
lungs, which may lead to permanent
changes in lung tissue and irreversible
reductions in lung function. People who
are more susceptible to effects
9 U.S. EPA Air Quality Criteria for Ozone and
Related Photochemical Oxidants (Final). U.S.
Environmental Protection Agency, Washington,
DC., EPA 600/R–05/004aF–cF, 2006. This document
is available in Docket EPA–HQ–OAR–2003–0190.
This document may be accessed electronically at:
https://www.epa.gov/ttn/naaqs/standards/ozone/s_
o3_cr_cd.html.
10 U.S. EPA (2007) Review of the National
Ambient Air Quality Standards for Ozone, Policy
Assessment of Scientific and Technical
Information. OAQPS Staff Paper.EPA–452/R–07–
003. This document is available in Docket EPA–
HQ–OAR–2003–0190. This document is available
electronically at: http:www.epa.gov/ttn/naaqs/
standards/ozone/s_o3_cr_sp.html.
11 National Research Council (NRC), 2008.
Estimating Mortality Risk Reduction and Economic
Benefits from Controlling Ozone Air Pollution. The
National Academies Press: Washington, DC.
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Federal Register / Vol. 73, No. 196 / Wednesday, October 8, 2008 / Rules and Regulations
associated with exposure to ozone can
include children, the elderly, and
individuals with respiratory disease
such as asthma. Those with greater
exposures to ozone, for instance due to
time spent outdoors (e.g., children and
outdoor workers), are also of particular
concern.
The recent ozone AQCD also
examined relevant new scientific
information that has emerged in the past
decade, including the impact of ozone
exposure on such health effects as
changes in lung structure and
biochemistry, inflammation of the
lungs, exacerbation and causation of
asthma, respiratory illness-related
school absence, hospital admissions and
premature mortality. Animal
toxicological studies have suggested
potential interactions between ozone
and PM with increased responses
observed to mixtures of the two
pollutants compared to either ozone or
PM alone. The respiratory morbidity
observed in animal studies along with
the evidence from epidemiologic studies
supports a causal relationship between
acute ambient ozone exposures and
increased respiratory-related emergency
room visits and hospitalizations in the
warm season. In addition, there is
suggestive evidence of a contribution of
ozone to cardiovascular-related
morbidity and non-accidental and
cardiopulmonary mortality.
Plant and Ecosystem Effects of Ozone
Elevated ozone levels contribute to
environmental effects, with impacts to
plants and ecosystems being of most
concern. Ozone can produce both acute
and chronic injury in sensitive species
depending on the concentration level
and the duration of the exposure. Ozone
effects also tend to accumulate over the
growing season of the plant, so that even
low concentrations experienced for a
longer duration have the potential to
create chronic stress on vegetation.
Ozone damage to plants includes visible
injury to leaves and a reduction in food
production through impaired
photosynthesis, both of which can lead
to reduced crop yields, forestry
production, and use of sensitive
ornamentals in landscaping. In addition,
the reduced food production in plants
and subsequent reduced root growth
and storage below ground, can result in
other, more subtle plant and ecosystems
impacts. These include increased
susceptibility of plants to insect attack,
disease, harsh weather, interspecies
competition and overall decreased plant
vigor. The adverse effects of ozone on
forest and other natural vegetation can
potentially lead to species shifts and
loss from the affected ecosystems,
resulting in a loss or reduction in
associated ecosystem goods and
services. Lastly, visible ozone injury to
leaves can result in a loss of aesthetic
value in areas of special scenic
significance like national parks and
wilderness areas. The final 2006 Criteria
Document presents more detailed
information on ozone effects on
vegetation and ecosystems.
Current and Projected Ozone Levels
Ozone concentrations exceeding the
level of the 1997 8-hour ozone NAAQS
occur over wide geographic areas,
including most of the nation’s major
population centers.12 As of March 12,
2008, there were approximately 140
million people living in 72 areas (which
include all or part of 337 counties)
designated as not in attainment with the
1997 8-hour ozone NAAQS.13 These
numbers do not include the people
living in areas where there is a future
risk of failing to maintain or attain the
8-hour ozone NAAQS. The 1997 ozone
NAAQS was recently revised and the
2008 ozone NAAQS was final on March
12, 2008. Table II–1 presents the
number of counties in areas currently
designated as nonattainment for the
1997 ozone NAAQS as well as the
number of additional counties that have
design values greater than the 2008
ozone NAAQS.
TABLE II–1—COUNTIES WITH DESIGN VALUES GREATER THAN THE 2008 OZONE NAAQS BASED ON 2004–2006 AIR
QUALITY DATA
Number of
Counties
Population a
1997 Ozone Standard: Counties within the 72 areas currently designated as nonattainment ......................
2008 Ozone Standard: Additional counties that would not meet the 2008 NAAQS b ....................................
337
74
139,633,458
15,984,135
Total ..........................................................................................................................................................
411
155,617,593
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Notes:
a Population numbers are from 2000 census data.
b Attainment designations for 2008 ozone NAAQS have not yet been made. Nonattainment for the 2008 Ozone NAAQS will be based on three
years of air quality data from later years. Also, the county numbers in the table include only the counties with monitors violating the 2008 Ozone
NAAQS. The numbers in this table may be an underestimate of the number of counties and populations that will eventually be included in areas
with multiple counties designated nonattainment.
States with 8-hour ozone
nonattainment areas are required to take
action to bring those areas into
compliance in the future. Based on the
final rule designating and classifying 8hour ozone nonattainment areas (69 FR
23951, April 30, 2004), most 8-hour
ozone nonattainment areas will be
required to attain the 1997 ozone
NAAQS in the 2007 to 2013 time frame
and then maintain the NAAQS
thereafter.14 Many of these
12 A listing of the 8-hour ozone nonattainment
areas is included in the RIA for this rule.
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nonattainment areas will need to adopt
additional emission reduction programs
and the VOC and NOX reductions from
this final action are particularly
important for these states. The
attainment dates associated with the
potential new 2008 ozone
nonattainment areas are likely to be in
the 2013 to 2021 timeframe, depending
on the severity of the problem.
EPA has already adopted many
emission control programs that are
13 Population
PO 00000
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numbers are from 2000 census data.
Fmt 4701
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expected to reduce ambient ozone
levels. Some of these control programs
are described in Section I.C.1. As a
result of existing programs, the number
of areas that fail to meet the ozone
NAAQS in the future is expected to
decrease. Based on the air quality
modeling performed for this rule, which
does not include any additional local
controls, we estimate eight counties
(where 22 million people are projected
to live) will exceed the 1997 8-hour
14 The Los Angeles South Coast Air Basin 8-hour
ozone nonattainment area will have to attain before
June 15, 2021.
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Federal Register / Vol. 73, No. 196 / Wednesday, October 8, 2008 / Rules and Regulations
ozone NAAQS in 2020.15 An additional
37 counties (where 27 million people
are projected to live) are expected to be
within 10 percent of violating the 1997
8-hour ozone NAAQS in 2020.
Results from the air quality modeling
conducted for this final rule indicate
that the Small SI and Marine SI engine
emission reductions in 2020 and 2030
will improve both the average and
population-weighted average ozone
concentrations for the U.S. In addition,
the air quality modeling shows that on
average this final rule will help bring
counties closer to ozone attainment as
well as assist counties whose ozone
concentrations are within ten percent
below the standard. For example, on a
population-weighted basis, the average
modeled future-year 8-hour ozone
design values will decrease by 0.57 ppb
in 2020 and 0.76 ppb in 2030.16 The air
quality modeling methodology and the
projected reductions are discussed in
more detail in Chapter 2 of the RIA.
Particulate Matter
The Small SI engine and Marine SI
engine standards detailed in this action
will result in reductions in emissions of
VOCs and NOX which contribute to the
formation of secondary PM2.5. In
addition, the standards finalized today
will reduce primary (directly emitted)
PM2.5 emissions.
Background
PM represents a broad class of
chemically and physically diverse
substances. It can be principally
characterized as discrete particles that
exist in the condensed (liquid or solid)
phase spanning several orders of
magnitude in size. PM is further
described by breaking it down into size
fractions. PM10 refers to particles
generally less than or equal to 10
micrometers (m) in aerodynamic
diameter. PM2.5 refers to fine particles,
generally less than or equal to 2.5 in
aerodynamic diameter. Inhalable (or
‘‘thoracic’’) coarse particles refer to
those particles generally greater than 2.5
µm but less than or equal to 10 µm in
aerodynamic diameter. Ultrafine PM
refers to particles less than 100
nanometers (0.1 µm) in aerodynamic
diameter. Larger particles tend to be
removed by the respiratory clearance
mechanisms (e.g. coughing), whereas
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15 We
expect many of the 8-hour ozone
nonattainment areas to adopt additional emission
reduction programs but we are unable to quantify
or rely upon future reductions from additional state
and local programs that have not yet been adopted.
16 Ozone design values are reported in parts per
million (ppm) as specified in 40 CFR Part 50. Due
to the scale of the design value changes in this
action, results have been presented in parts per
billion (ppb) format.
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smaller particles are deposited deeper in
the lungs.
Fine particles are produced primarily
by combustion processes and by
transformations of gaseous emissions
(e.g., SOX, NOX and VOC) in the
atmosphere. The chemical and physical
properties of PM2.5 may vary greatly
with time, region, meteorology, and
source category. Thus, PM2.5 may
include a complex mixture of different
pollutants including sulfates, nitrates,
organic compounds, elemental carbon
and metal compounds. These particles
can remain in the atmosphere for days
to weeks and travel hundreds to
thousands of kilometers.
The primary PM2.5 NAAQS includes a
short-term (24-hour) and a long-term
(annual) standard. The 1997 PM2.5
NAAQS established by EPA set the 24hour standard at a level of 65µg/m3
based on the 98th percentile
concentration averaged over three years.
The annual standard specifies an
expected annual arithmetic mean not to
exceed 15µg/m3 averaged over three
years.
In 2006, EPA amended the NAAQS
for PM2.5 (71 FR 61144, October 17,
2006). The final rule addressed
revisions to the primary and secondary
NAAQS for PM to provide increased
protection of public health and welfare,
respectively. The level of the 24-hour
PM2.5 NAAQS was revised from 65µg/
m3 to 35 µg/m3 and the level of the
annual PM2.5 NAAQS was retained at
15µg/m3. With regard to the secondary
standards for PM2.5, EPA has revised
these standards to be identical in all
respects to the revised primary
standards.
Health Effects of PM2.5
Scientific studies show ambient PM is
associated with a series of adverse
health effects. These health effects are
discussed in detail in the 2004 EPA
Particulate Matter Air Quality Criteria
Document (PM AQCD), and the 2005
PM Staff Paper.17 18 Further discussion
of health effects associated with PM can
also be found in the RIA for this rule.
Health effects associated with shortterm exposures (hours to days) to
ambient PM include premature
mortality, increased hospital
admissions, heart and lung diseases,
17 U.S. EPA (2004) Air Quality Criteria for
Particulate Matter (Oct 2004), Volume I Document
No. EPA600/P–99/002aF and Volume II Document
No. EPA600/P–99/002bF. This document is
available in Docket EPA–HQ–OAR–2003–0190.
18 U.S. EPA (2005) Review of the National
Ambient Air Quality Standard for Particulate
Matter: Policy Assessment of Scientific and
Technical Information, OAQPS Staff Paper. EPA–
452/R–05–005. This document is available in
Docket EPA–HQ–OAR–2003–0190.
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59043
increased cough, adverse lowerrespiratory symptoms, decrements in
lung function and changes in heart rate
rhythm and other cardiac effects.
Studies examining populations exposed
to different levels of air pollution over
a number of years, including the
Harvard Six Cities Study and the
American Cancer Society Study, show
associations between long-term
exposure to ambient PM2.5 and both
total and cardiovascular and respiratory
mortality.19 In addition, a reanalysis of
the American Cancer Society Study
shows an association between fine
particle and sulfate concentrations and
lung cancer mortality.20
Recently, several studies have
highlighted the adverse effects of PM
specifically from mobile sources.21 22
Studies have also focused on health
effects due to PM exposures on or near
roadways.23 Although these studies
include all air pollution sources,
including both spark-ignition (gasoline)
and diesel powered vehicles, they
indicate that exposure to PM emissions
near roadways, thus dominated by
mobile sources, are associated with
health effects. The controls finalized in
this action may help to reduce
exposures, and specifically exposures
near the source, to mobile source related
PM2.5.
Visibility
Visibility can be defined as the degree
to which the atmosphere is transparent
to visible light. Airborne particles
degrade visibility by scattering and
absorbing light. Visibility is important
because it has direct significance to
people’s enjoyment of daily activities in
all parts of the country. Individuals
value good visibility for the well-being
it provides them directly, where they
live and work and in places where they
enjoy recreational opportunities.
19 Dockery, DW; Pope, CA III: Xu, X; et al. 1993.
An association between air pollution and mortality
in six U.S. cities. N Engl J Med 329:1753–1759.
20 Pope, C. A., III; Burnett, R. T.; Thun, M. J.;
Calle, E. E.; Krewski, D.; Ito, K.; Thurston, G. D.
(2002) Lung cancer, cardiopulmonary mortality,
and long-term exposure to fine particulate air
pollution. J. Am. Med. Assoc. 287:1132–1141.
21 Laden, F.; Neas, L.M.; Dockery, D.W.;
Schwartz, J. (2000) Association of Fine Particulate
Matter from Different Sources with Daily Mortality
in Six U.S. Cities. Environmental Health
Perspectives 108: 941–947.
22 Janssen, N.A.H.; Schwartz, J.; Zanobetti, A.;
Suh, H.H. (2002) Air Conditioning and SourceSpecific Particles as Modifiers of the Effect of PM10
on Hospital Admissions for Heart and Lung Disease.
Environmental Health Perspectives 110: 43–49.
23 Riediker, M.; Cascio, W.E.; Griggs, T.R..; Herbst,
M.C.; Bromberg, P.A.; Neas, L.; Williams, R.W.;
Devlin, R.B. (2003) Particulate Matter Exposures in
Cars is Associated with Cardiovascular Effects in
Healthy Young Men. Am. J. Respir. Crit. Care Med.
169: 934–940.
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Visibility is also highly valued in
significant natural areas such as
national parks and wilderness areas and
special emphasis is given to protecting
visibility in these areas. For more
information on visibility, see the final
2004 PM AQCD as well as the 2005 PM
Staff Paper.24 25
EPA is pursuing a two-part strategy to
address visibility. First, to address the
welfare effects of PM on visibility, EPA
has set secondary PM2.5 standards
which act in conjunction with the
establishment of a regional haze
program. In setting this secondary
standard, EPA has concluded that PM2.5
causes adverse effects on visibility in
various locations, depending on PM
concentrations and factors such as
chemical composition and average
relative humidity. Second, section 169
of the Clean Air Act provides additional
authority to address existing visibility
impairment and prevent future visibility
impairment in the 156 national parks,
forests and wilderness areas categorized
as mandatory class I federal areas (62 FR
38680–81, July 18, 1997).26 In July 1999,
the regional haze rule (64 FR 35714) was
put in place to protect the visibility in
mandatory class I federal areas.
Visibility can be said to be impaired in
both PM2.5 nonattainment areas and
mandatory class I federal areas.
Current Visibility Impairment
mstockstill on PROD1PC66 with RULES2
As of March 12, 2008, over 88 million
people live in nonattainment areas for
the 1997 PM2.5 NAAQS.27 These
populations, as well as large numbers of
individuals who travel to these areas,
are likely to experience visibility
impairment. In addition, while visibility
trends have improved in mandatory
class I federal areas the most recent data
show that these areas continue to suffer
from visibility impairment.28 In
summary, visibility impairment is
experienced throughout the U.S., in
multi-state regions, urban areas, and
24 U.S. EPA (2004) Air Quality Criteria for
Particulate Matter (Oct 2004), Volume I Document
No. EPA600/P–99/002aF and Volume II Document
No. EPA600/P–99/002bF. This document is
available in Docket EPA–HQ–OAR–2003–0190.
25 U.S. EPA (2005) Review of the National
Ambient Air Quality Standard for Particulate
Matter: Policy Assessment of Scientific and
Technical Information, OAQPS Staff Paper. EPA–
452/R–05–005. This document is available in
Docket EPA–HQ–OAR–2003–0190.
26 These areas are defined in section 162 of the
Act as those national parks exceeding 6,000 acres,
wilderness areas and memorial parks exceeding
5,000 acres, and all international parks which were
in existence on August 7, 1977.
27 Population numbers are from 2000 census data.
28 U.S. EPA (2002) Latest Findings on National
Air Quality—2002 Status and Trends. EPA 454/K–
03–001.
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remote mandatory class I federal
areas.29 30
Future Visibility Impairment
Air quality modeling conducted for
this final rule was used to project
visibility conditions in 133 mandatory
class I federal areas across the U.S. in
2020 and 2030. The results indicate that
improvements in visibility will occur in
the future, although all areas will
continue to have annual average
deciview levels above background in
2020 and 2030. Chapter 2 of the RIA
contains more detail on the visibility
portion of the air quality modeling.
Atmospheric Deposition
Wet and dry deposition of ambient
particulate matter delivers a complex
mixture of metals (e.g., mercury, zinc,
lead, nickel, aluminum, cadmium),
organic compounds (e.g., POM, dioxins,
furans) and inorganic compounds (e.g.,
nitrate, sulfate) to terrestrial and aquatic
ecosystems. The chemical form of the
compounds deposited is impacted by a
variety of factors including ambient
conditions (e.g., temperature, humidity,
oxidant levels) and the sources of the
material. Chemical and physical
transformations of the particulate
compounds occur in the atmosphere as
well as the media onto which they
deposit. These transformations in turn
influence the fate, bioavailability and
potential toxicity of these compounds.
Atmospheric deposition has been
identified as a key component of the
environmental and human health
hazard posed by several pollutants
including mercury, dioxin and PCBs.31
Adverse impacts on water quality can
occur when atmospheric contaminants
deposit to the water surface or when
material deposited on the land enters a
water body through runoff. Potential
impacts of atmospheric deposition to
water bodies include those related to
both nutrient and toxic inputs. Adverse
effects to human health and welfare can
occur from the addition of excess
particulate nitrate nutrient enrichment,
which contributes to toxic algae blooms
and zones of depleted oxygen, which
can lead to fish kills, frequently in
coastal waters. Particles contaminated
29 U.S. EPA, Air Quality Designations and
Classifications for the Fine Particles (PM2.5)
National Ambient Air Quality Standards, December
17, 2004. (70 FR 943, Jan 5. 2005) This document
is also available on the web at: https://www.epa.gov/
pmdesignations/
30 U.S. EPA. Regional Haze Regulations, July 1,
1999. (64 FR 35714, July 1, 1999).
31 U.S. EPA (2000) Deposition of Air Pollutants to
the Great Waters: Third Report to Congress. Office
of Air Quality Planning and Standards. EPA–453/
R–00–0005. This document is available in Docket
EPA–HQ–OAR–2003–0190.
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with heavy metals or other toxins may
lead to the ingestion of contaminated
fish, ingestion of contaminated water,
damage to the marine ecology, and
limited recreational uses. Several
studies have been conducted in U.S.
coastal waters and in the Great Lakes
Region in which the role of ambient PM
deposition and runoff is
investigated.32 33 34 35 36
Adverse impacts on soil chemistry
and plant life have been observed for
areas heavily impacted by atmospheric
deposition of nutrients, metals and acid
species, resulting in species shifts, loss
of biodiversity, forest decline and
damage to forest productivity. Potential
impacts also include adverse effects to
human health through ingestion of
contaminated vegetation or livestock (as
in the case for dioxin deposition),
reduction in crop yield, and limited use
of land due to contamination.
Materials Damage and Soiling
The deposition of airborne particles
can reduce the aesthetic appeal of
buildings and culturally important
articles through soiling, and can
contribute directly (or in conjunction
with other pollutants) to structural
damage by means of corrosion or
erosion.37 Particles affect materials
principally by promoting and
accelerating the corrosion of metals, by
degrading paints, and by deteriorating
building materials such as concrete and
limestone. Particles contribute to these
effects because of their electrolytic,
hygroscopic, and acidic properties, and
their ability to adsorb corrosive gases
(principally sulfur dioxide). The rate of
metal corrosion depends on a number of
factors, including the deposition rate
and nature of the pollutant; the
influence of the metal protective
32 U.S. EPA (2004) National Coastal Condition
Report II. Office of Research and Development/
Office of Water. EPA–620/R–03/002. This document
is available in Docket EPA–HQ–OAR–2003–0190.
33 Gao, Y., E.D. Nelson, M.P. Field, et al. 2002.
Characterization of atmospheric trace elements on
PM2.5 particulate matter over the New York-New
Jersey harbor estuary. Atmos. Environ. 36: 1077–
1086.
34 Kim, G., N. Hussain, J.R. Scudlark, and T.M.
Church. 2000. Factors influencing the atmospheric
depositional fluxes of stable Pb, 210Pb, and 7Be
into Chesapeake Bay. J. Atmos. Chem. 36: 65–79.
35 Lu, R., R.P. Turco, K. Stolzenbach, et al. 2003.
Dry deposition of airborne trace metals on the Los
Angeles Basin and adjacent coastal waters. J.
Geophys. Res. 108(D2, 4074): AAC 11–1 to 11–24.
36 Marvin, C.H., M.N. Charlton, E.J. Reiner, et al.
2002. Surficial sediment contamination in Lakes
Erie and Ontario: A comparative analysis. J. Great
Lakes Res. 28(3): 437–450.
37 U.S EPA (2005) Review of the National
Ambient Air Quality Standards for Particulate
Matter: Policy Assessment of Scientific and
Technical Information, OAQPS Staff Paper. This
document is available in Docket EPA–HQ–OAR–
2003–0190.
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corrosion film; the amount of moisture
present; variability in the
electrochemical reactions; the presence
and concentration of other surface
electrolytes; and the orientation of the
metal surface.
Current and Projected PM2.5 Levels
PM2.5 concentrations exceeding the
level of the PM2.5 NAAQS occur in
many parts of the country.38 In 2005
EPA designated 39 nonattainment areas
for the 1997 PM2.5 NAAQS (70 FR 943,
January 5, 2005). These areas are
comprised of 208 full or partial counties
with a total population exceeding 88
million. The 1997 PM2.5 NAAQS was
revised and the 2006 PM2.5 NAAQS
became effective on December 18, 2006.
59045
Table II–2 presents the number of
counties in areas currently designated as
nonattainment for the 1997 PM2.5
NAAQS as well as the number of
additional counties that have design
values greater than the 2006 PM2.5
NAAQS.
TABLE II–2—COUNTIES WITH DESIGN VALUES GREATER THAN THE 2006 PM2.5 NAAQS BASED ON 2003–2005
AIR QUALITY DATA
Number of
counties
Nonattainment areas/other violating counties
Population a
1997 PM2.5 Standards: Counties within the 39 areas currently designated as nonattainment ......................
2006 PM2.5 Standards: Additional counties that would not meet the 2006 NAAQS b ....................................
208
49
88,394,000
18,198,676
Total ..........................................................................................................................................................
257
106,595,676
Notes:
a Population numbers are from 2000 census data.
b Attainment designations for 2006 PM
2.5 NAAQS have not yet been made. Nonattainment for the 2006 PM2.5 NAAQS will be based on 3 years
of air quality data from later years. Also, the county numbers in the table includes only the counties with monitors violating the 2006 PM2.5
NAAQS. The numbers in this table may be an underestimate of the number of counties and populations that will eventually be included in areas
with multiple counties designated nonattainment.
mstockstill on PROD1PC66 with RULES2
Areas designated as not attaining the
1997 PM2.5 NAAQS will need to attain
the 1997 standards in the 2010 to 2015
time frame, and then maintain them
thereafter. The attainment dates
associated with the potential new 2006
PM2.5 nonattainment areas are likely to
be in the 2014 to 2019 timeframe. The
emission standards finalized in this
action become effective as early as 2009
making the inventory reductions from
this rulemaking useful to states in
attaining or maintaining the PM2.5
NAAQS.
EPA has already adopted many
emission control programs that are
expected to reduce ambient PM2.5 levels
and which will assist in reducing the
number of areas that fail to achieve the
PM2.5 NAAQS. Even so, our air quality
modeling for this final rule projects that
in 2020, with all current controls but
excluding the reductions achieved
through this rule, up to 11 counties with
a population of over 24 million may not
attain the current annual PM2.5 standard
of 15 µg/m3. These numbers do not
account for additional areas that have
air quality measurements within 10
percent of the annual PM2.5 standard.
These areas, although not violating the
standards, will also benefit from the
additional reductions from this rule
ensuring long term maintenance of the
PM2.5 NAAQS.
Air quality modeling performed for
this final rule shows the emissions
reductions will improve both the
average and population-weighted
average PM2.5 concentrations for the
U.S. On a population-weighted basis,
the average modeled future-year annual
PM2.5 design value (DV) for all counties
is expected to decrease by 0.02 µg/m3 in
2020 and 2030. There are areas with
larger decreases in their future-year
annual PM2.5 DV, for instance the
Chicago region will experience a 0.08
µ g/m3 reduction by 2030. The air
quality modeling methodology and the
projected reductions are discussed in
more detail in Chapter 2 of the RIA.
B. Air Toxics
Small SI and Marine SI emissions also
contribute to ambient levels of air toxics
known or suspected as human or animal
carcinogens, or that have noncancer
health effects. These air toxics include
benzene, 1, 3-butadiene, formaldehyde,
acetaldehyde, acrolein, polycyclic
organic matter (POM), and naphthalene.
All of these compounds, except
acetaldehyde, were identified as
national or regional cancer risk or
noncancer hazard drivers in the 1999
National-Scale Air Toxics Assessment
(NATA) and have significant inventory
contributions from mobile sources. That
is, for a significant portion of the
population, these compounds pose a
significant portion of the total cancer
and noncancer risk from breathing
outdoor air toxics. In addition, human
exposure to toxics from spark-ignition
engines also occurs as a result of
operating these engines and from
intrusion of emissions in residential
garages into attached indoor spaces.39 40
The emission reductions from Small SI
and Marine SI engines that are finalized
in this rulemaking will help reduce
exposure to these harmful substances.
Benzene: The EPA’s IRIS database
lists benzene as a known human
carcinogen (causing leukemia) by all
routes of exposure, and concludes that
exposure is associated with additional
health effects, including genetic changes
in both humans and animals and
increased proliferation of bone marrow
cells in mice.41 42 43 EPA states in its
IRIS database that data indicate a causal
relationship between benzene exposure
and acute lymphocytic leukemia and
suggest a relationship between benzene
exposure and chronic non-lymphocytic
38 A listing of the PM
2.5 nonattainment areas is
included in the RIA for this rule.
39 Baldauf, R.; Fortune, C.; Weinstein, J.; Wheeler,
M.; Blanchard, B. (2006) Air contaminant exposures
during the operation of lawn and garden
equipment. J Expos Sci Environ Epidmeiol 16: 362–
370.
40 Isbell, M.; Ricker, J.; Gordian, M.E.; Duff, L.K.
(1999) Use of biomarkers in an indoor air study:
lack of correlation between aromatic VOCs with
respective urinary biomarkers. Sci Total Environ
241: 151–159.
41 U.S. EPA. 2000. Integrated Risk Information
System File for Benzene. This material is available
electronically at https://www.epa.gov/iris/subst/
0276.htm.
42 International Agency for Research on Cancer
(IARC). 1982. Monographs on the evaluation of
carcinogenic risk of chemicals to humans, Volume
29, Some industrial chemicals and dyestuffs, World
Health Organization, Lyon, France, p. 345–389.
43 Irons, R.D.; Stillman, W.S.; Colagiovanni, D.B.;
Henry, V.A. 1992. Synergistic action of the benzene
metabolite hydroquinone on myelopoietic
stimulating activity of granulocyte/macrophage
colony-stimulating factor in vitro, Proc. Natl. Acad.
Sci. 89:3691–3695.
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leukemia and chronic lymphocytic
leukemia. The International Agency for
Research on Carcinogens (IARC) has
determined that benzene is a human
carcinogen and the U.S. Department of
Health and Human Services (DHHS) has
characterized benzene as a known
human carcinogen.44 45
A number of adverse noncancer
health effects including blood disorders,
such as preleukemia and aplastic
anemia, have also been associated with
long-term exposure to benzene.46 47 The
most sensitive noncancer effect
observed in humans, based on current
data, is the depression of the absolute
lymphocyte count in blood.48 49 In
addition, recent work, including studies
sponsored by the Health Effects Institute
(HEI), provides evidence that
biochemical responses are occurring at
lower levels of benzene exposure than
previously known.50 51 52 53 EPA’s IRIS
program has not yet evaluated these
new data.
1,3-Butadiene: EPA has characterized
1,3-butadiene as carcinogenic to
humans by inhalation.54 55 The IARC has
44 International Agency for Research on Cancer
(IARC). 1987. Monographs on the evaluation of
carcinogenic risk of chemicals to humans, Volume
29, Supplement 7, Some industrial chemicals and
dyestuffs, World Health Organization, Lyon, France.
45 U.S. Department of Health and Human Services
National Toxicology Program 11th Report on
Carcinogens available at: https://ntp.niehs.nih.gov/
go/16183.
46 Aksoy, M. (1989). Hematotoxicity and
carcinogenicity of benzene. Environ. Health
Perspect. 82: 193–197.
47 Goldstein, B.D. (1988). Benzene toxicity.
Occupational medicine. State of the Art Reviews. 3:
541–554.
48 Rothman, N., G.L. Li, M. Dosemeci, W.E.
Bechtold, G.E. Marti, Y.Z. Wang, M. Linet, L.Q. Xi,
W. Lu, M.T. Smith, N. Titenko-Holland, L.P. Zhang,
W. Blot, S.N. Yin, and R.B. Hayes (1996)
Hematotoxicity among Chinese workers heavily
exposed to benzene. Am. J. Ind. Med. 29: 236–246.
49 U.S. EPA (2002) Toxicological Review of
Benzene (Noncancer Effects). Environmental
Protection Agency, Integrated Risk Information
System (IRIS), Research and Development, National
Center for Environmental Assessment, Washington
DC. This material is available electronically at
https://www.epa.gov/iris/subst/0276.htm.
50 Qu, O.; Shore, R.; Li, G.; Jin, X.; Chen, C.L.;
Cohen, B.; Melikian, A.; Eastmond, D.; Rappaport,
S.; Li, H.; Rupa, D.; Suramaya, R.; Songnian, W.;
Huifant, Y.; Meng, M.; Winnik, M.; Kwok, E.; Li, Y.;
Mu, R.; Xu, B.; Zhang, X.; Li, K. (2003) HEI Report
115, Validation & Evaluation of Biomarkers in
Workers Exposed to Benzene in China.
51 Qu, Q., R. Shore, G. Li, X. Jin, L.C. Chen, B.
Cohen, et al. (2002) Hematological changes among
Chinese workers with a broad range of benzene
exposures. Am. J. Industr. Med. 42: 275–285.
52 Lan, Qing, Zhang, L., Li, G., Vermeulen, R., et
al. (2004) Hematotoxically in Workers Exposed to
Low Levels of Benzene. Science 306: 1774–1776.
53 Turtletaub, K.W. and Mani, C. (2003) Benzene
metabolism in rodents at doses relevant to human
exposure from Urban Air. Research Reports Health
Effect Inst. Report No.113.
54 U.S. EPA (2002) Health Assessment of 1,3Butadiene. Office of Research and Development,
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determined that 1,3-butadiene is a
human carcinogen and the U.S. DHHS
has characterized 1,3-butadiene as a
known human carcinogen.56 57 There are
numerous studies consistently
demonstrating that 1,3-butadiene is
metabolized into genotoxic metabolites
by experimental animals and humans.
The specific mechanisms of 1,3butadiene-induced carcinogenesis are
unknown; however, the scientific
evidence strongly suggests that the
carcinogenic effects are mediated by
genotoxic metabolites. Animal data
suggest that females may be more
sensitive than males for cancer effects
associated with 1,3-butadiene exposure;
there are insufficient data in humans
from which to draw conclusions about
sensitive subpopulations. 1,3-butadiene
also causes a variety of reproductive and
developmental effects in mice; no
human data on these effects are
available. The most sensitive effect was
ovarian atrophy observed in a lifetime
bioassay of female mice.58
Formaldehyde: Since 1987, EPA has
classified formaldehyde as a probable
human carcinogen based on evidence in
humans and in rats, mice, hamsters, and
monkeys.59 EPA is currently reviewing
recently published epidemiological
data. For instance, research conducted
by the National Cancer Institute (NCI)
found an increased risk of
nasopharyngeal cancer and
lymphohematopoietic malignancies
such as leukemia among workers
exposed to formaldehyde.60 61 NCI is
National Center for Environmental Assessment,
Washington Office, Washington, DC. Report No.
EPA600–P–98–001F. This document is available
electronically at https://www.epa.gov/iris/supdocs/
buta-sup.pdf.
55 U.S. EPA (2002) Full IRIS Summary for 1,3butadiene (CASRN 106–99–0). Environmental
Protection Agency, Integrated Risk Information
System (IRIS), Research and Development, National
Center for Environmental Assessment, Washington,
DC https://www.epa.gov/iris/subst/0139.htm.
56 International Agency for Research on Cancer
(IARC) (1999) Monographs on the evaluation of
carcinogenic risk of chemicals to humans, Volume
71, Re-evaluation of some organic chemicals,
hydrazine and hydrogen peroxide and Volume 97
(in preparation), World Health Organization, Lyon,
France.
57 U.S. Department of Health and Human Services
(2005) National Toxicology Program 11th Report on
Carcinogens available at: ntp.niehs.nih.gov/
index.cfm?objectid=32BA9724-F1F6-975E7FCE50709CB4C932.
58 Bevan, C.; Stadler, J.C.; Elliot, G.S.; et al. (1996)
Subchronic toxicity of 4-vinylcyclohexene in rats
and mice by inhalation. Fundam. Appl. Toxicol.
32:1–10.
59 U.S. EPA (1987) Assessment of Health Risks to
Garment Workers and Certain Home Residents from
Exposure to Formaldehyde, Office of Pesticides and
Toxic Substances, April 1987.
60 Hauptmann, M.; Lubin, J. H.; Stewart, P. A.;
Hayes, R. B.; Blair, A. 2003. Mortality from
lymphohematopoetic malignancies among workers
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currently performing an update of these
studies. A recent National Institute of
Occupational Safety and Health
(NIOSH) study of garment workers also
found increased risk of death due to
leukemia among workers exposed to
formaldehyde.62 Extended follow-up of
a cohort of British chemical workers did
not find evidence of an increase in
nasopharyngeal or
lymphohematopoietic cancers, but a
continuing statistically significant
excess in lung cancers was reported.63
Recently, the IARC re-classified
formaldehyde as a human carcinogen
(Group 1).64
Formaldehyde exposure also causes a
range of noncancer health effects,
including irritation of the eyes (burning
and watering of the eyes), nose and
throat. Effects from repeated exposure in
humans include respiratory tract
irritation, chronic bronchitis and nasal
epithelial lesions such as metaplasia
and loss of cilia. Animal studies suggest
that formaldehyde may also cause
airway inflammation—including
eosinophil infiltration into the airways.
There are several studies that suggest
that formaldehyde may increase the risk
of asthma—particularly in the
young.65 66
Acetaldehyde: Acetaldehyde is
classified in EPA’s IRIS database as a
probable human carcinogen, based on
nasal tumors in rats, and is considered
toxic by the inhalation, oral, and
intravenous routes.67 Acetaldehyde is
in formaldehyde industries. Journal of the National
Cancer Institute 95: 1615–1623.
61 Hauptmann, M.; Lubin, J. H.; Stewart, P. A.;
Hayes, R. B.; Blair, A. 2004. Mortality from solid
cancers among workers in formaldehyde industries.
American Journal of Epidemiology 159: 1117–1130.
62 Pinkerton, L. E. 2004. Mortality among a cohort
of garment workers exposed to formaldehyde: an
update. Occup. Environ. Med. 61: 193–200.
63 Coggon, D, EC Harris, J Poole, KT Palmer. 2003.
Extended follow-up of a cohort of British chemical
workers exposed to formaldehyde. J National
Cancer Inst. 95:1608–1615.
64 International Agency for Research on Cancer
(IARC). 2006. Formaldehyde, 2-Butoxyethanol and
1-tert-Butoxypropan-2-ol. Volume 88. (in
preparation), World Health Organization, Lyon,
France.
65 Agency for Toxic Substances and Disease
Registry (ATSDR). 1999. Toxicological profile for
Formaldehyde. Atlanta, GA: U.S. Department of
Health and Human Services, Public Health Service.
https://www.atsdr.cdc.gov/toxprofiles/tp111.html
66 WHO (2002) Concise International Chemical
Assessment Document 40: Formaldehyde.
Published under the joint sponsorship of the United
Nations Environment Programme, the International
Labour Organization, and the World Health
Organization, and produced within the framework
of the Inter-Organization Programme for the Sound
Management of Chemicals. Geneva.
67 U.S. EPA. 191. Integrated Risk Information
System File of Acetaldehyde. Research and
Development, National Center for Environmental
Assessment, Washington, DC. This material is
available electronically at https://www.epa.gov/iris/
subst/0290.htm.
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reasonably anticipated to be a human
carcinogen by the U.S. DHHS in the
11th Report on Carcinogens and is
classified as possibly carcinogenic to
humans (Group 2B) by the IARC.68 69
EPA is currently conducting a
reassessment of cancer risk from
inhalation exposure to acetaldehyde.
The primary noncancer effects of
exposure to acetaldehyde vapors
include irritation of the eyes, skin, and
respiratory tract.70 In short-term (4
week) rat studies, degeneration of
olfactory epithelium was observed at
various concentration levels of
acetaldehyde exposure.71 72 Data from
these studies were used by EPA to
develop an inhalation reference
concentration. Some asthmatics have
been shown to be a sensitive
subpopulation to decrements in
functional expiratory volume (FEV1
test) and bronchoconstriction upon
acetaldehyde inhalation.73 The agency
is currently conducting a reassessment
of the health hazards from inhalation
exposure to acetaldehyde.
Acrolein: EPA determined in 2003
that the human carcinogenic potential of
acrolein could not be determined
because the available data were
inadequate. No information was
available on the carcinogenic effects of
acrolein in humans and the animal data
provided inadequate evidence of
carcinogenicity.74 The IARC determined
in 1995 that acrolein was not
classifiable as to its carcinogenicity in
humans.75
68 U.S. Department of Health and Human Services
National Toxicology Program 11th Report on
Carcinogens available at: ntp.niehs.nih.gov/
index.cfm?objectid=32BA9724-F1F6-975E7FCE50709CB4C932.
69 International Agency for Research on Cancer
(IARC). 1999. Re-evaluation of some organic
chemicals, hydrazine, and hydrogen peroxide. IARC
Monographs on the Evaluation of Carcinogenic Risk
of Chemical to Humans, Vol 71. Lyon, France.
70 U.S. EPA. 1991. Integrated Risk Information
System File of Acetaldehyde. This material is
available electronically at https://www.epa.gov/iris/
subst/0290.htm.
71 Appleman, L. M., R. A. Woutersen, V. J. Feron,
R. N. Hooftman, and W. R. F. Notten. 1986. Effects
of the variable versus fixed exposure levels on the
toxicity of acetaldehyde in rats. J. Appl. Toxicol. 6:
331–336.
72 Appleman, L.M., R.A. Woutersen, and V.J.
Feron. 1982. Inhalation toxicity of acetaldehyde in
rats. I. Acute and subacute studies. Toxicology. 23:
293–297.
73 Myou, S.; Fujimura, M.; Nishi K.; Ohka, T.; and
Matsuda, T. 1993. Aerosolized acetaldehyde
induces histamine-mediated bronchoconstriction in
asthmatics. Am. Rev. Respir.Dis.148(4 Pt 1): 940–3.
74 U.S. EPA. 2003. Integrated Risk Information
System File of Acrolein. Research and
Development, National Center for Environmental
Assessment, Washington, DC. This material is
available at https://www.epa.gov/iris/subst/
0364.htm.
75 International Agency for Research on Cancer
(IARC). 1995. Monographs on the evaluation of
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Acrolein is extremely acrid and
irritating to humans when inhaled, with
acute exposure resulting in upper
respiratory tract irritation, mucus
hypersecretion and congestion. Levels
considerably lower than 1 ppm (2.3 mg/
m3) elicit subjective complaints of eye
and nasal irritation and a decrease in
the respiratory rate.76 77 Lesions to the
lungs and upper respiratory tract of rats,
rabbits, and hamsters have been
observed after subchronic exposure to
acrolein. Based on animal data,
individuals with compromised
respiratory function (e.g., emphysema,
asthma) are expected to be at increased
risk of developing adverse responses to
strong respiratory irritants such as
acrolein. This was demonstrated in mice
with allergic airway-disease by
comparison to non-diseased mice in a
study of the acute respiratory irritant
effects of acrolein.78
EPA is currently in the process of
conducting an assessment of acute
exposure effects for acrolein. The
intense irritancy of this carbonyl has
been demonstrated during controlled
tests in human subjects, who suffer
intolerable eye and nasal mucosal
sensory reactions within minutes of
exposure.79
Polycyclic Organic Matter (POM):
POM is generally defined as a large class
of organic compounds which have
multiple benzene rings and a boiling
point greater than 100 degrees Celsius.
Many of the compounds included in the
class of compounds known as POM are
classified by EPA as probable human
carcinogens based on animal data. One
of these compounds, naphthalene, is
discussed separately below. Polycyclic
aromatic hydrocarbons (PAHs) are a
subset of POM that contain only
hydrogen and carbon atoms. A number
of PAHs are known or suspected
carcinogens. Recent studies have found
that maternal exposures to PAHs (a
subclass of POM) in a population of
pregnant women were associated with
several adverse birth outcomes,
carcinogenic risk of chemicals to humans, Volume
63, Dry cleaning, some chlorinated solvents and
other industrial chemicals, World Health
Organization, Lyon, France.
76 Weber-Tschopp, A; Fischer, T; Gierer, R; et al.
(1977) Experimentelle reizwirkungen von Acrolein
auf den Menschen. Int Arch Occup Environ Hlth
40(2):117–130. In German.
77 Sim, VM; Pattle, RE. (1957) Effect of possible
smog irritants on human subjects. J Am Med Assoc
165(15):1908–1913.
78 Morris JB, Symanowicz PT, Olsen JE, et al.
2003. Immediate sensory nerve-mediated
respiratory responses to irritants in healthy and
allergic airway-diseased mice. J Appl Physiol
94(4):1563–1571.
79 Sim VM, Pattle RE. Effect of possible smog
irritants on human subjects JAMA165: 1980–2010,
1957.
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including low birth weight and reduced
length at birth, as well as impaired
cognitive development at age three.80 81
EPA has not yet evaluated these recent
studies.
Naphthalene: Naphthalene is found in
small quantities in gasoline and diesel
fuels. Naphthalene emissions have been
measured in larger quantities in both
gasoline and diesel exhaust compared
with evaporative emissions from mobile
sources, indicating it is primarily a
product of combustion. EPA recently
released an external review draft of a
reassessment of the inhalation
carcinogenicity of naphthalene based on
a number of recent animal
carcinogenicity studies.82 The draft
reassessment recently completed
external peer review.83 Based on
external peer review comments received
to date, additional analyses are being
undertaken. This external review draft
does not represent official agency
opinion and was released solely for the
purposes of external peer review and
public comment. Once EPA evaluates
public and peer reviewer comments, the
document will be revised. The National
Toxicology Program listed naphthalene
as ‘‘reasonably anticipated to be a
human carcinogen’’ in 2004 on the basis
of bioassays reporting clear evidence of
carcinogenicity in rats and some
evidence of carcinogenicity in mice.84
California EPA has released a new risk
assessment for naphthalene, and the
IARC has reevaluated naphthalene and
re-classified it as Group 2B: possibly
carcinogenic to humans.85 Naphthalene
80 Perera, F.P.; Rauh, V.; Tsai, W–Y.; et al. (2002)
Effect of transplacental exposure to environmental
pollutants on birth outcomes in a multiethnic
population. Environ Health Perspect. 111: 201–205.
81 Perera, F.P.; Rauh, V.; Whyatt, R.M.; Tsai, W.Y.;
Tang, D.; Diaz, D.; Hoepner, L.; Barr, D.; Tu, Y.H.;
Camann, D.; Kinney, P. (2006) Effect of prenatal
exposure to airborne polycyclic aromatic
hydrocarbons on neurodevelopment in the first 3
years of life among inner-city children. Environ
Health Perspect 114: 1287–1292.
82 U.S. EPA (2004) Toxicological Review of
Naphthalene (Reassessment of the Inhalation
Cancer Risk), Environmental Protection Agency,
Integrated Risk Information System, Research and
Development, National Center for Environmental
Assessment, Washington, DC. This material is
available electronically at https://www.epa.gov/iris/
subst/0436.htm.
83 Oak Ridge Institute for Science and Education
(2004) External Peer Review for the IRIS
Reassessment of the Inhalation Carcinogenicity of
Naphthalene. August 2004. https://cfpub.epa.gov/
ncea/cfm/recordisplay.cfm?deid=84403.
84 National Toxicology Program (NTP). (2004).
11th Report on Carcinogens. Public Health Service,
U.S. Department of Health and Human Services,
Research Triangle Park, NC. Available from:
https://ntp-server.niehs.nih.gov.
85 International Agency for Research on Cancer
(IARC) (2002) Monographs on the Evaluation of the
Carcinogenic Risk of Chemicals for Humans. Vol.
82. Lyon, France.
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also causes a number of chronic noncancer effects in animals, including
abnormal cell changes and growth in
respiratory and nasal tissues.86
The standards finalized in this action
will reduce air toxics emitted from these
engines, vessels and equipment. These
emissions reductions will help to
mitigate some of the adverse health
effects associated with their operation.
C. Carbon Monoxide
CO is a colorless, odorless gas
produced through the incomplete
combustion of carbon-based fuels. The
current primary NAAQS for CO are 35
ppm for the 1-hour average and nine
ppm for the 8-hour average. These
values are not to be exceeded more than
once per year.
We previously found that emissions
from nonroad engines contribute
significantly to CO concentrations in
more than one nonattainment area (59
FR 31306, June 17, 1994). We have also
previously found that emissions from
Small SI engines contribute to CO
concentrations in more than one
nonattainment area. We are adopting a
finding, based on the information in this
section and in Chapters 2 and 3 of the
Final RIA, that emissions from Marine
SI engines and vessels likewise
contribute to CO concentrations in more
than one CO nonattainment area.
Carbon monoxide enters the
bloodstream through the lungs, forming
carboxyhemoglobin and reducing the
delivery of oxygen to the body’s organs
and tissues. The health threat from CO
is most serious for those who suffer
from cardiovascular disease,
particularly those with angina or
peripheral vascular disease. Healthy
individuals also are affected, but only at
higher CO levels. Exposure to elevated
CO levels is associated with impairment
of visual perception, work capacity,
manual dexterity, learning ability and
performance of complex tasks. Carbon
monoxide also contributes to ozone
nonattainment since carbon monoxide
reacts photochemically in the
atmosphere to form ozone.87 Additional
information on CO related health effects
can be found in the Carbon Monoxide
Air Quality Criteria Document (CO
AQCD).88
In addition to health effects from
chronic exposure to ambient CO levels,
acute exposures to higher levels are also
a problem, see the Final RIA for
additional information. In recent years a
substantial number of CO poisonings
and deaths have occurred on and
around recreational boats across the
nation.89 The actual number of deaths
attributable to CO poisoning while
boating is difficult to estimate because
CO-related deaths in the water may be
labeled as drowning. An interagency
team consisting of the National Park
Service, the U.S. Department of the
Interior, and the National Institute for
Occupational Safety and Health
maintains a record of published COrelated fatal and nonfatal poisonings.90
Between 1984 and 2004, 113 CO-related
deaths and 458 non-fatal CO poisonings
have been identified based on hospital
records, press accounts and other
information. Deaths have been
attributed to exhaust from both onboard
generators and propulsion engines.
Houseboats, cabin cruisers, and ski
boats are the most common types of
boats associated with CO poisoning
cases. These incidents have prompted
other federal agencies, including the
United States Coast Guard and National
Park Service, to issue advisory
statements and other interventions to
boaters to avoid excessive CO
exposure.91
As of March 12, 2008, there were
approximately 850,000 people living in
4 areas (which include 5 counties)
designated as nonattainment for CO.92
The CO nonattainment areas are
presented in the Final RIA.
EPA’s NONROAD model indicates
that Marine SI emissions are present in
each of the CO nonattainment areas and
thus contribute to CO concentrations in
those nonattainment areas. The CO
contribution from Marine SI engines in
classified CO nonattainment areas is
presented in Table II–3.
TABLE II–3—CO EMISSIONS FROM MARINE SI ENGINES AND VESSELS IN CLASSIFIED CO NONATTAINMENT AREAS a
Area
County
Category
Las Vegas, NV ........................................
Reno, NV .................................................
El Paso, TX .............................................
Clark ........................................................
Washoe ...................................................
El Paso ....................................................
Marine SI .................................................
Marine SI .................................................
Marine SI .................................................
CO (short tons
in 2005)
3,016
3,494
37
Source: U.S. EPA, NONROAD 2005 model.
a This table does not include Salem, OR which is an unclassified CO nonattainment area.
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Based on the national inventory
numbers in Chapter 3 of the Final RIA
and the local inventory numbers
described in this section, we find that
emissions of CO from Marine SI engines
and vessels contribute to CO
concentrations in more than one CO
nonattainment area.
III. Sterndrive and Inboard Marine
Engines
This section applies to sterndrive and
inboard marine (SD/I) engines.
Sterndrive and inboard engines are
spark-ignition engines typically derived
from automotive engine blocks for
which a manufacturer will take steps to
‘‘marinize’’ the engine for use in marine
applications. This marinization process
includes choosing and optimizing the
fuel management system, configuring a
marine cooling system, adding intake
and exhaust manifolds, and adding
accessory drives and units. These
engines typically have water-jacketed
86 U.S. EPA (1998) Toxicological Review of
Naphthalene, Environmental Protection Agency,
Integrated Risk Information System, Research and
Development, National Center for Environmental
Assessment, Washington, DC. This material is
available electronically at https://www.epa.gov/iris/
subst/0436.htm.
87 U.S. EPA (2000). Air Quality Criteria for Carbon
Monoxide, EPA/600/P–99/001F. This document is
available in Docket EPA–HQ–OAR–2004–0008.
88 U.S. EPA (2000). Air Quality Criteria for Carbon
Monoxide, EPA/600/P–99/001F. This document is
available in Docket EPA–HQ–OAR–2004–0008.
89 Mott, J.S.; Wolfe, M.I.; Alverson, C.J.;
Macdonald, S.C.; Bailey, C.R.; Ball, L.B.; Moorman,
J.E.; Somers, J.H.; Mannino, D.M.; Redd, S.C. (2002)
National Vehicle Emissions Policies and Practices
and Declining US Carbon Monoxide-Related
Mortality. JAMA 288:988–995.
90 National Park Service; Department of the
Interior; National Institute for Occupational Safety
and Health. (2004) Boat-related carbon monoxide
poisonings. This document is available
electronically at https://safetynet.smis.doi.gov/
thelistbystate10–19–04.pdf and in docket EPA–HQ–
OAR–2004–0008.
91 U.S Department of the Interior. (2004) Carbon
monoxide dangers from generators and propulsion
engines. On-board boats—compilation of materials.
This document is available online at https://
safetynet.smis.doi.gov/COhouseboats.htm and in
docket EPA–HQ–OAR–2004–0008.
92 Population numbers are from 2000 census data.
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exhaust systems to keep surface
temperatures low. Ambient surface
water (seawater or freshwater) is
generally added to the exhaust gases
before the mixture is expelled under
water.
As described in Section I, the initial
rulemaking to set standards for Marine
SI engines did not include final
emission standards for SD/I engines. In
that rulemaking, we finalized the
finding under Clean Air Act section
213(a)(3) that all Marine SI engines
cause or contribute to ozone
concentrations in two or more ozone
nonattainment areas in the United
States. However, because uncontrolled
SD/I engines appeared to be a lowemission alternative to outboard and
personal watercraft engines in the
marketplace, even after the emission
standards for these engines were fully
phased in, we decided to set emission
standards only for outboard and
personal watercraft engines. At that
time, outboard and personal watercraft
engines were almost all two-stroke
engines with much higher emission
rates compared to the SD/I engines,
which were all four-stroke engines. We
pointed out in that initial rulemaking
that we wanted to avoid imposing costs
on SD/I engines that could cause a
market shift to increased use of the
higher-emitting outboard engines,
which will undermine the broader goal
of achieving the greatest degree of
emission control from the full set of
Marine SI engines.
We believe this is an appropriate time
to set standards for SD/I engines, for
several reasons. First, the available
technology for SD/I engines has
developed significantly, so we are now
able to anticipate substantial emission
reductions. With the simultaneous
developments in technology for
outboard and personal watercraft
engines, we can set standards that
achieve substantial emission reductions
from all Marine SI engines. Second, now
that California has adopted standards
for SD/I engines, the cost impact of
setting new standards for manufacturers
serving the California market is
generally limited to the hardware costs
of adding emission control technology;
these manufacturers will be undergoing
a complete redesign effort for these
engines to meet the California
standards. Third, while an emission
control program for SD/I engines will
increase the price of these engines, we
no longer think this will result in a
market shift to higher-emitting outboard
engines. The economic impact analysis
performed for this final rule,
summarized in Section XII, suggests that
the prices will increase less than 1
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percent and sales will be impacted by
less than 2 percent. It is also possible
that SD/I engine manufacturers may
promote higher fuel efficiency and other
performance advantages of compliant
engines which would allow them to
promote these engines as having a
greater value and justifying these small
expected price increases. As a result, we
believe we can achieve the maximum
emission reductions from Marine SI
engines by setting standards for SD/I
engines based on the use of catalyst
technology at the same time that we
adopt more stringent standards for
outboard and personal watercraft
engines.
As described in Section II, we are
adopting the finding under Clean Air
Act section 213(a)(3) that Marine SI
engines cause or contribute to CO
concentrations in two or more
nonattainment areas of the United
States. We believe the new CO
standards will also reduce the exposure
of individual boaters and bystanders to
potentially dangerous CO levels.
We believe catalyst technology is
available for achieving the new
standards. Catalysts have been used for
decades in automotive applications to
reduce emissions, and catalyst
manufacturers have continued to
develop and improve this technology.
Design issues for using catalysts in
marine applications are primarily
centered on packaging catalysts in the
water-jacketed, wet exhaust systems
seen on most SD/I engines. Section III.G
discusses recent development work that
has shown success in packaging
catalysts in SD/I applications. In
addition, there are ongoing efforts in
evaluating catalyst technology in SD/I
engines being sponsored by the marine
industry, U.S. Coast Guard, and
California ARB.
We are adopting the regulatory
requirements for marine spark-ignition
engines in 40 CFR part 1045. These
requirements are similar to the
regulations that have been in place for
outboard and personal watercraft
engines for several years, but include
updated certification procedures, as
described in Section IV.A. Engines and
vessels subject to part 1045 are also
subject to the general compliance
provisions in 40 CFR part 1068. These
include prohibited acts and penalties,
exemptions and importation provisions,
selective enforcement audits, defect
reporting and recall, and hearing
procedures. See Section VIII of the
preamble to the proposed rule for
further discussion of these general
compliance provisions.
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59049
B. Engines Covered by This Rule
(1) Definition of Sterndrive and Inboard
Engines
For the purpose of this regulation, SD/
I engines encompass all spark-ignition
marine propulsion engines that are not
outboard or personal watercraft engines.
A discussion of the revised definitions
for outboard and personal watercraft
engines is in Section IV.B. We consider
all the following to be SD/I engines:
inboard, sterndrive (also known as
inboard/outboard), airboat engines, and
jet boat engines.
The definitions for sterndrive and
inboard engines at 40 CFR part 91 are
presented below:
• Sterndrive engine means a four
stroke Marine SI engine that is designed
such that the drive unit is external to
the hull of the marine vessel, while the
engine is internal to the hull of the
marine vessel.
• Inboard engine means a four stroke
Marine SI engine that is designed such
that the propeller shaft penetrates the
hull of the marine vessel while the
engine and the remainder of the drive
unit is internal to the hull of the marine
vessel.
We are amending the above
definitions for determining which
exhaust emission standards apply to
spark-ignition marine engines in 2010.
The new definition establishes a single
term to include sterndrive and inboard
engines together as a single engine
category. The new definition for
sterndrive/inboard also is drafted to
include all engines not otherwise
classified as outboard or personal
watercraft engines.
The new definition has several
noteworthy impacts. First, it removes a
requirement that only four-stroke
engines can qualify as sterndrive/
inboard engines. We believe limiting the
definition to include only four-stroke
engines is unnecessarily restrictive and
could create an incentive to use twostroke (or rotary) engines to avoid
catalyst-based standards. Second, it
removes limitations caused by reference
to propellers. The definition should not
refer specifically to propellers, because
there are other propulsion drives on
marine vessels, such as jet drives, that
could be used with SD/I engines. Third,
as explained in the section on the OB/
PWC definitions, the new definitions
treat engines installed in open-bay
vessels (e.g. jet boats) and in vessels
over 4 meters long as SD/I engines.
Finally, the definition in part 91 does
not clearly specify how to treat specialty
vessels such as airboats or hovercraft
that use engines similar to those in
conventional SD/I applications. The
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definition of personal watercraft grants
EPA the discretion to classify engines as
SD/I engines if the engine is comparable
in technology and emissions to an
inboard or sterndrive engine. EPA has
used this discretion to classify airboats
as SD/I engines. See 40 CFR 91.3 for the
existing definitions of the marine engine
classes. We continue to believe these
engines share fundamental
characteristics with traditional SD/I
engines and should therefore be treated
the same way. However, we believe the
definitions should address these
applications expressly to make clear
which standards apply. We are adopting
the following definition:
• Sterndrive/inboard engine means a
spark-ignition engine that is used to
propel a vessel, but is not an outboard
engine or a personal watercraft engine.
A sterndrive/inboard engine may be
either a conventional sterndrive/inboard
engine or a high-performance engine.
Engines on propeller-driven vessels, jet
boats, air boats, and hovercraft are all
sterndrive/inboard engines.
SD/I high-performance engines are
generally characterized by high-speed
operation, supercharged air intake,
customized parts, very high power
densities, and a short time until rebuild
(50 to 200 hours). Based on current SD/
I product offerings, we are defining a
high-performance engine as an SD/I
engine with maximum power above 373
kW (500 hp) that has design features to
enhance power output such that the
expected operating time until rebuild is
substantially shorter than 480 hours.
(2) Exclusions and Exemptions
We are extending our basic nonroad
exemptions to the SD/I engines and
vessels covered by this rule. These
include the testing exemption, the
manufacturer-owned exemption, the
display exemption, and the nationalsecurity exemption. If the conditions for
an exemption are met, then the engine
is not subject to the exhaust emission
standards.
In the rulemaking for recreational
vehicles, we chose not to apply
standards to hobby products by
exempting all reduced-scale models of
vehicles that are not capable of
transporting a person (67 FR 68242,
November 8, 2002). We are extending
that same provision to SD/I marine
engines (see § 1045.5).
The Clean Air Act provides for
different treatment of engines used
solely for competition. Rather than
relying on engine design features that
serve as inherent indicators of dedicated
competitive use, as specified in the
current regulations, we have taken the
approach in more recent programs of
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more carefully differentiating
competition and noncompetition
models in ways that reflect the nature of
the particular products. In the case of
Marine SI engines, we do not believe
there are engine design features that
allow us to differentiate between
engines that are used in highperformance recreational applications
and those that are used solely for
competition. Starting January 1, 2009,
Marine SI engines meeting all the
following criteria will therefore be
considered to be used solely for
competition:
• The engine (or a vessel in which the
engine is installed) may not be
displayed for sale in any public
dealership or otherwise offered for sale
to the general public.
• Sale of the vessel in which the
engine is installed must be limited to
professional racers or other qualified
racers.
• The engine must have performance
characteristics that are substantially
superior to noncompetitive models (e.g.
higher power-to-weight ratio).
• The engines must be intended for
use only in racing events sanctioned
(with applicable permits) by the Coast
Guard or other public organization, with
operation limited to racing events,
speed record attempts, and official time
trials.
We are also including a provision
allowing us to approve an exemption for
cases in which an engine manufacturer
can provide clear and convincing
evidence that an engine will be used
solely for competition even though not
all the above criteria apply for a given
situation. This may occur, for example,
if a racing association specifies a
particular engine model in their
competition rules, where that engine
has design features that prevent it from
being certified or from being used for
purposes other than competition.
Engine manufacturers will make their
request for each new model year. We
will deny a request for future
production if there are indications that
some engines covered by previous
requests are not being used solely for
competition. Competition engines are
generally produced and sold in very
small quantities, so manufacturers
should be able to identify which engines
qualify for this exemption. We are
applying the same criteria to outboard
and personal watercraft engines and
vessels. See § 1045.620.
We are adopting a new exemption to
address individuals who manufacture
recreational marine vessels for personal
use (see § 1045.630). Under this
exemption, someone may install a used
engine in a new vessel where that
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engine is exempt from standards,
subject to certain limitations. For
example, an individual may produce
one such vessel over a five-year period,
the vessel may not be used for
commercial purposes, and any exempt
engines may not be sold for at least five
years. The vessel must generally be built
from unassembled components, rather
than simply completing assembly of a
vessel that is otherwise similar to one
that will be certified to meet emission
standards. This exemption does not
apply for freshly manufactured engines.
This exemption addresses the concern
that hobbyists who make their own
vessels could otherwise be a
manufacturer subject to the full set of
emission standards by introducing these
vessels into commerce. We expect this
exemption to involve a very small
number of vessels. We revised the
provisions of the personal-use
exemption since the proposal to allow
people to build a vessel with an
exempted engine once every five years
instead of ten years. We believe this is
more reflective of a hobbyists interest in
building a boat and using it before
moving on to the next building project.
C. Exhaust Emission Standards
We are adopting technology-based
exhaust emission standards for new SD/
I engines. These standards are similar to
the exhaust emission standards that
California ARB recently adopted (see
Section I). This section describes the
provisions related to controlling exhaust
emissions from SD/I engines. See
Section VI for a description of the new
requirements related to evaporative
emissions.
(1) Standards and Dates
We are adopting exhaust emission
standards of 5.0 g/kW-hr HC+NOX and
75 g/kW-hr CO for SD/I engines, starting
with the 2010 model year (see
§ 1045.105). On average, this represents
about a 70 percent reduction in
HC+NOX and a 50 percent reduction in
CO from baseline engine configurations.
Due to the challenges of controlling CO
emissions at high load, the expected
reduction in CO emissions from low-to
mid-power operation is expected to be
more than 80 percent. We are providing
additional lead time for small
businesses as discussed in Section
III.F.2. The new standards are based on
the same duty cycle that currently is in
place for outboard and personal
watercraft engines, as described in
Section III.D. Section III.G discusses the
technological feasibility of these
standards in more detail.
The new standards are largely based
on the use of small catalytic converters
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that can be packaged in the watercooled exhaust systems typical for these
applications. California ARB also
adopted an HC+NOX standard of 5 g/
kW-hr, starting with 2008 model year
engines, but they did not adopt a
standard for CO emissions. We believe
the type of catalyst used to achieve the
HC+NOX standard will also be effective
in reducing CO emissions enough to
meet the new standard with the proper
calibrations, so no additional hardware
will be needed to control CO emissions.
Manufacturers have expressed
concern that the implementation dates
may be difficult to meet, for certain
engines, due to anticipated changes in
engine block designs produced by
General Motors. As described in the
Final RIA and in the docket, the vast
majority of SD/I engines are based on
automotive engine blocks sold by
General Motors.93 There are five basic
engine blocks used, and recently GM
announced that it plans to discontinue
production of the 4.3L and 8.1L engine
blocks. GM anticipates that it will offer
a 4.1L engine block and a 6.0L
supercharged engine block to the marine
industry as replacements. Full-run
production of these new blocks is
anticipated around the time that
manufacturers will be making the
transition to meeting new EPA emission
standards. SD/I engine manufacturers
have expressed concern that they will
not be able to begin the engineering
processes related to marinizing these
engines, including the development of
catalyst-equipped exhaust manifolds,
until they see the first prototypes of the
two replacement engine models. In
addition, they are concerned that they
do not have enough remaining years of
sales of the 4.3L and 8.1L engines to
justify the cost of developing catalystequipped exhaust manifolds for these
engines and amortizing the costs of the
required tooling while also developing
the two new engine models.
These are unique circumstances
because the SD/I engine manufacturers’
plans and products depend on the
manufacture of the base engine by a
company not directly involved in
marine engine manufacturing. The SD/
I sales represent only a small fraction of
GM’s total engine sales and thus did not
weigh heavily in their decision to
replace the existing engine blocks with
two comparable versions during the
timeframe when the SD/I manufacturers
are facing new emission standards. SD/
I manufacturers have stated that
alternative engine blocks that meet their
93 ‘‘GM Product Changes Affecting SD/I Engine
Marinizers,’’ memo from Mike Samulski, EPA, to
Docket EPA–HQ–OAR–2004–0008–0528.
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needs are not available in the interim,
and that it will be cost-prohibitive for
them to produce their own engine
blocks.
EPA’s SD/I standards start to take
effect with the 2010 model year, two
years after the same standards apply in
California. We believe a requirement to
extend the California standards
nationwide after a two-year delay allows
manufacturers adequate time to
incorporate catalysts across their
product lines as they are doing in
California. Once the technology is
developed for use in California, it will
be available for use nationwide soon
thereafter. In fact, one company
currently certified to the California
standards is already offering catalystequipped SD/I engines nationwide. To
address the challenge related to the
transition away from the current 4.3 and
8.1 liter GM engines, we are including
in the final rule a direct approval for a
hardship exemption allowing
manufacturers to produce these engines
for one additional year without
certifying them (see § 1045.145).
Starting in the 2011 model year, we
would expect manufacturers to have
worked things out such that they could
certify their full product lineup to the
applicable standards.
Engines used on jet boats may have
been classified under the original
definitions as personal watercraft
engines. As described in Section IV,
engines used in jet boats or personal
watercraft-like vessels that are four
meters or longer will be classified as
SD/I engines under the new definitions.
Such engines subject to part 91 today
will therefore need to continue meeting
EPA emission standards as personal
watercraft engines through the 2009
model year under part 91, after which
they will need to meet the new SD/I
standards under part 1045. This is
another situation where the transition
period discussed above may be helpful.
In contrast, as discussed above, air boats
have been classified as SD/I engines
under EPA’s discretionary authority and
are not required to comply with part 91,
but must meet the new emission
standards for SD/I engines under part
1045.
As described above, engines used
solely for competition are not subject to
emission standards, but many SD/I
high-performance engines are sold for
recreational use. SD/I high-performance
engines have very high power outputs,
large exhaust gas flow rates, and
relatively high concentrations of
hydrocarbons and carbon monoxide in
the exhaust gases. As described in the
Final Regulatory Impact Analysis,
applying catalyst technology to these
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59051
engines is not practical. California ARB
initially adopted the same HC+NOX
standards that apply for other SD/I
engines with the expectation that
manufacturers would simply rely on
emission credits from other SD/I
engines. We believe a credit-based
solution is not viable for small business
manufacturers that do not have other
products with which to exchange
emission credits and California ARB has
modified their rule to also address this
concern.
We are adopting standards for SD/I
high-performance engines based on the
level of control that can be expected
from recalibration with electronically
controlled fuel injection. These
standards are phased in over a two-year
transition period. In the 2010 model
year, the HC+NOX emission standards
are 20.0 g/kW-hr for engines at or below
485 kW and 25.0 g/kW-hr for bigger
engines. In 2011 and later model years,
the HC+NOX emission standards drop to
16.0 g/kW-hr for engines at or below 485
kW and 22.0 g/kW-hr for bigger engines.
The CO standard is 350 g/kW-hr for all
SD/I high-performance engines. We
believe this is achievable with more
careful control of fueling rates,
especially under idle conditions.
Control of air-fuel ratios should result in
improved emission control even after
multiple rebuilds. Note that smallvolume manufacturers may delay
complying with the high-performance
standards until 2013. In that year, the
standard will be the same as the 2011
standards for larger manufacturers.
We are adopting a variety of
provisions to simplify the requirements
for exhaust emission certification and
compliance for SD/I high-performance
engines, as described in Section IV.F.
We have also chosen not to apply the
Not-to-Exceed emission standards to
these engines because we have very
limited information on their detailed
emission characteristics and we are
concerned about extent of testing that
would be required by the large number
of affected engine manufacturers that
are small businesses.
We are also aware that there are some
very small sterndrive or inboard
engines. In particular, sailboats may
have small propulsion engines for
backup power. These engines will fall
under the new definition of sterndrive/
inboard engines, even though they are
much smaller and may experience very
different in-use operation. These
engines generally have more in common
with marine auxiliary engines or lawn
and garden engines that are subject to
land-based standards. We are therefore
allowing manufacturers to use engines
that have been certified to current land-
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based emission standards for sterndrive
and inboard installation, much like we
are adopting for outboard and personal
watercraft engines (see § 1045.610).
The emission standards apply at the
range of atmospheric pressures
represented by the test conditions
specified in part 1065. This includes
operation at elevated altitudes. Since we
expect most or all SD/I engines to have
three-way catalysts with closed-loop
fuel control, these engines should be
able to include the ability to
automatically compensate for varying
altitude. Manufacturers may choose to
use an altitude kit for demonstrating
compliance with emission standards at
high altitudes as described for OB/PWC
engines in Section IV.C.1.
Manufacturers using altitude kits would
need to take a variety of steps to
describe their approach and ensure that
such altitude kits are in fact being used
with in-use engines operating at high
altitudes, as described in Section IV.E.8.
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(2) Not-to-Exceed Standards
We are adopting emission standards
that apply over an NTE zone. The NTE
standards are in the form of a multiplier
times the duty-cycle standard for
HC+NOX and for CO (see § 1045.105.
Section III.D.2 gives an overview of the
NTE standards and compliance
provisions and describes the NTE test
procedures.
Manufacturers commented that
certification to the NTE standards
requires additional testing for engine
models that are already certified to the
new emission standards for California.
In addition, they expressed concern that
they may need to recalibrate existing
engine models to meet the NTE
standards. Manufacturers commented
that this would not be possible by the
date of the duty cycle standard. For
engines already certified in California,
manufacturers carry over preexisting
certification test data from year to year.
Manufacturers commented that
additional time would be necessary to
retest, and potentially recalibrate, these
engines for certification to the NTE
standards. To address these issues
regarding lead time needed to retest
these engines, we are not applying the
NTE standards for 2010–2012 model
year engines that are certified using
preexisting data (i.e., carryover engine
families). For new engine models,
manufacturers indicated that they will
be able to perform the NTE testing and
duty-cycle testing as part of their efforts
to certify to the new standards.
Therefore the primary implementation
date of 2010 applies to these engines.
Beginning in the 2013 model year, all
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conventional SD/I engines must be
certified to meet the NTE standards.
This NTE approach complements the
weighted modal emission tests included
in this rule. These steady-state duty
cycles and standards are intended to
establish average emission levels over
several discrete modes of engine
operation. Because it is an average,
manufacturers design their engines with
emission levels at individual points
varying as needed to maintain
maximum engine performance and still
meet the engine standard. The NTE
limit will be an additional requirement.
It is intended to ensure that emission
controls function with relative
consistency across the full range of
expected operating conditions.
(3) Emission Credit Programs
(a) Averaging, Banking, and Trading
We are adopting provisions for
averaging, banking, and trading of
emission credits for conventional SD/I
engines to meet the new HC+NOX and
CO standards (see § 1045.105 and part
1045, subpart H). See Section VII.C.5 of
the preamble to the proposed rule for a
description of general provisions related
to averaging, banking, and trading
programs. A description of the ABT
provisions for the new SD/I standards is
provided in this section.
EPA proposed that manufacturers
would not be able to earn credits for one
pollutant while using credits to comply
with the emissions standard for another
pollutant. The proposed restriction was
modeled on similar requirements in
other ABT programs where there was
concern that a manufacturer could use
technologies to reduce one pollutant
while increasing another pollutant.
Manufacturers are expected to comply
with the new SD/I standards by using a
combination of improved engine
designs and catalysts. This should result
in reductions in both HC+NOX
emissions and CO emissions compared
to current designs. While the technology
is expected to reduce both HC+NOX
emissions and CO emissions, there
could be situations where the engines
are capable of meeting one of the
emission standards but not the other.
EPA does not want to preclude such
engines from being able to certify using
the provisions of the ABT program and
is therefore dropping the proposed
restriction from the final rule.
Credit generation and use is
calculated based on the FEL of the
engine family and the standard. We are
adopting FEL caps to prevent the sale of
very high-emitting engines. The
HC+NOX FEL cap for conventional SD/
I engines is 16 g/kW-hr while the CO
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FEL cap is 150 g/kW-hr and applies
starting in 2010, except as noted below.
These FEL caps represent the average
baseline emission levels of SD/I engines,
based on data described in the Final
RIA. However, through the 2013 model
year we are separately allowing smallvolume engine manufacturers to certify
their four-stroke conventional SD/I
engines without testing by assuming an
HC+NOX FEL of 22.0 g/kW-hr and a CO
FEL of 150 g/kW-hr. Manufacturers
using this provision would not be
subject to the FEL cap for those engine
families.
We are specifying that SD/I engines
are in a separate averaging set from OB/
PWC engines, with a limited exception
for certain jet boat engines as described
below. This means that credits earned
by SD/I engines may be used only to
offset higher emissions from other SD/
I engines. Likewise, credits earned by
OB/PWC engines may be used only to
offset higher emissions from other OB/
PWC engines (except where we allow
those credits to be used for certain jet
boat engines).
Emission credits earned for SD/I
engines will have an indefinite credit
life with no discounting. We consider
these emission credits to be part of the
overall program for complying with the
new standards. Given that we may
consider further reductions beyond
these standards in the future, we believe
it will be important to assess the ABT
credit situation that exists at the time
any further standards are considered.
Emission credit balances will be part of
the analysis for determining the
appropriate level and timing of new
standards, consistent with the statutory
requirement to establish standards that
represent the greatest degree of emission
reduction achievable, considering cost,
safety, lead time, and other factors. If we
were to allow the use of credits
generated under the standards adopted
in this rule to meet more stringent
standards adopted in a future
rulemaking, we may need to adopt
emission standards at more stringent
levels or with an earlier start date than
we would absent the continued use of
existing emission credits, depending on
the level of emission credit banks.
Alternatively, we may adopt future
standards without allowing the use of
existing emission credits.
Finally, manufacturers may include as
part of their federal credit calculation
the sales of engines in California as long
as they don’t separately account for
those emission credits under the
California regulations. We originally
proposed to exclude engines sold in
California that are subject to the
California ABR standards. However, we
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consider California’s current HC+NOX
standards to be equivalent to those we
are adopting in this rulemaking, so we
would expect a widespread practice of
producing and marketing 50-state
products. Therefore, as long as a
manufacturer is not generating credits
under California’s regulations for SD/I
engines, we would allow manufacturers
to count those engines when calculating
credits under EPA’s program. This is
consistent with how EPA allows credits
to be calculated in other nonroad
sectors, such as recreational vehicles.
(b) Early-Credit Approaches
We are adopting an early-credit
program in which a manufacturer could
earn emission credits before 2010 with
early introduction of emission controls
designed to meet the new standards (see
§ 1045.145). For engines produced by
small-volume SD/I manufacturers that
are eligible for the one-year delay
described in Section III.F.2, early credits
could be earned before 2011. As
proposed, use of these early credits
would be limited to the first three years
that the new standards apply. While we
believe adequate lead time is provided
to meet the new standards, we recognize
that flexibility in timing could help
some manufacturers—particularly small
manufacturers—to meet the new
standards. Other manufacturers that are
able to comply early on certain models
will be better able to transition their full
product line to the new standards by
spreading out the transition over two
years or more. Under this approach, we
anticipate that manufacturers will
generate credits through the use of
catalysts.
Manufacturers will generate these
early credits based on the difference
between the measured emission level of
the clean engines and an assigned
baseline level (16 g/kW-hr HC+NOX and
150 g/kW-hr CO). These assigned
baseline levels are based on data
presented in Chapter 4 of the Final RIA
representing the average level observed
for uncontrolled engines. We also
provide bonus credits for any smallvolume SD/I engine manufacturer that
certifies early to the new standards to
provide a further incentive for
introducing catalysts in SD/I engines.
The bonus credits will take the form of
a multiplier times the earned credits.
The multipliers are 1.25 for being one
year early, 1.5 for being two years early,
and 2.0 for being three years early. For
example, a small-volume manufacturer
certifying an engine to 5.0 g/kW-hr
HC+NOX in 2009 (two years early) will
get a bonus multiplier of 1.5. Early
HC+NOX credits will therefore be
calculated using the following equation:
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credits [grams] = (16–5) mu Power [kW]
× Useful Life [hours] × Load Factor ×
1.5. The specified load factor is 0.207,
which is currently used in the OB/PWC
calculations.
To earn these early credits, the engine
must meet both the new HC+NOX
standard and the new CO standard.
These early credits will be treated the
same as emission credits generated after
the emission standards start to apply.
This approach provides an incentive for
manufacturers to pull ahead
significantly cleaner technologies. We
believe such an incentive will lead to
early introduction of catalysts on SD/I
engines and help promote earlier market
acceptance of this technology. We
believe this early credit program will
allow manufactures to comply with the
new standards in an earlier time frame
because it allows them to spread out
their development resources over
multiple years. To ensure that
manufacturers do not generate credits
for meeting standards that already
apply, no EPA credits will be generated
for engines that are produced for sale in
California.
(c) Jet Boats
Sterndrive and inboard vessels are
typically propelled by traditional SD/I
engines based on automotive engine
blocks. As explained in Section IV, we
are changing the definition of personal
watercraft to ensure that engines used
on jet boats will no longer be classified
as personal watercraft engines but
instead as SD/I engines because jet boats
are more like SD/I vessels. However,
manufacturers in many cases make
these jet boats by installing an engine
also used in outboard or personal
watercraft applications (less than 4
meters in length) and coupling the
engine to a jet drive for propelling the
jet boat. Thus, manufacturers of
outboard or personal watercraft engines
may also manufacture the same or a
similar engine for use on what we
consider to be a jet boat.
Engines used in jet boats will be
subject to SD/I emission standards.
However, we are providing some
flexibility in meeting the new emission
standards for jet boat engines because
they are currently designed to use
engines derived from OB/PWC
applications and because of their
relatively low sales volumes. We will
allow manufacturers to use emission
credits generated from OB/PWC engines
to demonstrate that their jet boat
engines meet the new HC+NOX and CO
standards for SD/I engines if the same
or similar engine is certified as an
outboard or personal watercraft engine,
and if the majority of units sold in the
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United States from those related engine
families are sold for use as outboard or
personal watercraft engines (see
§ 1045.660 and § 1045.701).
Manufacturers will need to group SD/I
engines used for jet boats in a separate
engine family from the outboard or
personal watercraft engines to ensure
proper labeling and calculation of
emission credits, but manufacturers
could rely on emission data from the
same prototype engine for certifying
both engine families.
Finally, manufacturers of jet boat
engines subject to SD/I standards and
using credits from outboard or personal
watercraft engines must certify these jet
boat engines to an FEL that meets or
exceeds the newly adopted standards
for outboard and personal watercraft
engines. This limits the degree to which
manufacturers may take advantage of
emission credits to produce engines that
are emitting at higher levels than
competitive engines.
(d) SD/I High-Performance Engines
For the reasons described in Section
III.C.1, the standards being adopted for
SD/I high-performance engines are less
stringent than originally proposed. As a
result, we are not including the SD/I
high-performance engines in the ABT
program. Manufacturers are required to
meet the emission standards for SD/I
high-performance engines without using
emission credits.
(4) Crankcase Emissions
Due to blowby of combustion gases
and the reciprocating action of the
piston, exhaust emissions can
accumulate in the crankcase.
Uncontrolled engine designs route these
vapors directly to the atmosphere.
Closed crankcases have become
standard technology for automotive
engines and for outboard and personal
watercraft engines. Manufacturers
generally do this by routing crankcase
vapors through a valve into the engine’s
air intake system. We are requiring
manufacturers to prevent crankcase
emissions from SD/I marine engines (see
§ 1045.115). Because automotive engine
blocks are already tooled for closed
crankcases, the cost of adding a valve
for positive crankcase ventilation is
small for SD/I engines. Even with nonautomotive blocks, the tooling changes
necessary for closing the crankcase are
straightforward.
(5) Durability Provisions
We rely on pre-production
certification, and other programs, to
ensure that engines control emissions
throughout their intended lifetime of
operation. Section VII of the preamble to
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the proposed rule describes how we
require manufacturers to incorporate
laboratory aging in the certification
process, how we limit the extent of
maintenance that manufacturers may
specify to keep engines operating as
designed, and other general provisions
related to certification. The following
sections describe additional provisions
that are specific to SD/I engines.
(a) Useful Life
We are specifying a useful life period
of ten years or 480 hours of engine
operation, whichever comes first (see
§ 1045.105). Manufacturers are
responsible for meeting emission
standards during this useful life period.
This is consistent with the requirements
adopted by California ARB. We are
further requiring that the 480-hour
useful life period is a baseline value,
which may be extended if data show
that the average service life for engines
in the family is longer. For example, we
may require that the manufacturer
certify the engine over a longer useful
life period that more accurately
represents the engines’ expected
operating life if we find that in-use
engines are typically operating
substantially more than 480 hours. This
approach is similar to what we adopted
for recreational vehicles.
For SD/I high-performance engines,
we are specifying a useful life of 150
hours or 3 years for engines at or below
485 kW and a useful life of 50 hours or
1 year for engines above 485 kW. Due
to the high power and high speed of
these engines, mechanical parts are
often expected to wear out quickly. For
instance, one manufacturer indicated
that some engines above 485 kW have
scheduled head rebuilds between 50
and 75 hours of operation. These useful
life values are consistent with the
California ARB regulations for SD/I
high-performance engines.
Some SD/I engines below 373 kW
may be designed for high power output
even though they do not reach the
power threshold to qualify as SD/I highperformance engines. Because they do
not qualify for the shorter useful life
that applies to SD/I high-performance
engines, they will be subject to the
default value of 480 hours for other SD/
I engines. However, to address the
limited operating life for engines that
are designed for especially high power
output, we are allowing manufacturers
to request a shorter useful life for such
an engine family based on information
showing that engines in the family
rarely operate beyond the requested
shorter period. For example, if engines
designed for extremely highperformance are typically rebuilt after
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250 hours of operation, this will form
the basis for establishing a shorter
useful life period for those engines. See
§ 1045.105 for additional detail in
establishing a shorter useful life.
Jet boat engines that are certified in
conjunction with outboard or personal
watercraft engine families are subject to
the shorter useful life period that
applies for outboard or personal
watercraft engines. This is necessary to
prevent a situation where the original
certification data is insufficient for
certifying the jet boat engines without
some further testing or analysis to show
that the engines meet emission
standards over a longer period.
(b) Warranty Periods
We are requiring that manufacturers
provide an emission-related warranty
during the first three years or 480 hours
of engine operation, whichever comes
first (see § 1045.120). This warranty
period applies equally to emissionrelated electronic components on SD/I
high-performance engines. However, we
are allowing shorter warranty periods
(in hours) for emission-related
mechanical components on SD/I highperformance engines because these parts
are expected to wear out more rapidly
than comparable parts on traditional
SD/I engines. Specifically, we are
specifying a warranty period for
emission-related mechanical
components of 3 years or 150 hours for
high-performance engines between 373
and 485 kW, and 1 year or 50 hours for
high-performance engines above 485
kW. These warranty periods are the
same as those adopted by the California
ARB.
If the manufacturer offers a longer
warranty for the engine or any of its
components at no additional charge, we
require that the emission-related
warranty for the respective engine or
component must be extended by the
same amount. The emission-related
warranty includes components related
to controlling exhaust, evaporative, and
crankcase emissions from the engine.
These warranty requirements are
consistent with provisions that apply in
most other programs for nonroad
engines.
(6) Engine Diagnostics
We are requiring that manufacturers
design their catalyst-equipped SD/I
engines to diagnose malfunctioning
emission control systems starting with
the introduction of the final standards
(see § 1045.110). As discussed in the
Final RIA, three-way catalyst systems
with closed-loop fueling control work
well only when the air-fuel ratios are
controlled to stay within a narrow range
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around stoichiometry. Worn or broken
components or drifting calibrations over
time can prevent an engine from
operating within the specified range.
This increases emissions and can lead to
significantly increased fuel
consumption and engine wear. The
operator may or may not notice the
change in the way the engine operates.
We are not requiring similar diagnostic
controls for OB/PWC engines because
the anticipated emission control
technologies for these other applications
are generally less susceptible to drift
and gradual deterioration. We have
adopted similar diagnostic requirements
for Large SI engines operating in
forklifts and other industrial equipment
that also use three-way catalysts to meet
emission standards.
This diagnostic requirement focuses
solely on maintaining stoichiometric
control of air-fuel ratios. This kind of
design detects problems such as broken
oxygen sensors, leaking exhaust pipes
(upstream of sensors and catalysts), fuel
deposits, and other things that require
maintenance to keep the engine at the
proper air-fuel ratio.
Diagnostic monitoring provides a
mechanism to help keep engines tuned
to operate properly, with benefits for
both controlling emissions and
maintaining optimal performance. There
are currently no inspection and
maintenance programs for marine
engines, so the most important variable
in making the emission control and
diagnostic systems effective is getting
operators to repair the engine when the
diagnostic light comes on. This calls for
a relatively simple design to avoid
signaling false failures as much as
possible. The diagnostic requirements in
this final rule, therefore, focus on
detecting inappropriate air-fuel ratios,
which is the most likely failure mode
for three-way catalyst systems. The
malfunction indicator must go on when
an engine runs for a full minute under
closed-loop operation without reaching
a stoichiometric air-fuel ratio.
California ARB has adopted
diagnostic requirements for SD/I
engines that involve a more extensive
system for monitoring catalyst
performance and other parameters. We
will accept a California-approved
system as meeting EPA requirements.
The final regulations direct
manufacturers to follow standard
practices defined in documents adopted
recently by the Society of Automotive
Engineers in SAE J1939–5. See
§ 1045.110 for detailed information.
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D. Test Procedures for Certification
(1) General Provisions
The marine engine test procedures are
generally the same for both SD/I and
OB/PWC engines. This involves
laboratory measurement of emissions
while the engine operates over the ISO
E4 duty cycle. This is a five-mode
steady-state duty cycle including an idle
mode and four modes lying on a
propeller curve with an exponent of 2.5,
as shown in Appendix II to part 1045.
The International Organization for
Standardization (ISO) intended for this
cycle to be used for recreational sparkignition marine engines installed in
vessels up to 24 m in length. Because
most or all vessels over 24 m have diesel
engines, we believe the E4 duty cycle is
most appropriate for SD/I engines
covered by this rule. There may be some
spark-ignition engines installed in
vessels somewhat longer than 24 m, but
we believe the E4 duty cycle is no less
appropriate in these cases. See Section
IV.D for a discussion of adjustments to
the test procedures related to the
migration to 40 CFR part 1065, testing
with a ramped-modal cycle,
determining maximum test speed for
denormalizing the duty cycle, and
testing at high altitude.
The E4 duty cycle includes a
weighting of 40 percent for idle. For SD/
I high-performance engines,
commenters suggested that these
engines typically have substantial
auxiliary loads and parasitic losses even
when the vessel does not need
propulsion power. While the specified
duty cycle for SD/I high-performance
engines is identical to that for other
Marine SI engines, we would expect
manufacturers to use the provisions of
§ 1065.510(b)(3) to target a reference
torque of 15 percent instead of zero at
idle.
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(2) Not-to-Exceed Test Procedures and
Standards
We are adopting not-to-exceed (NTE)
requirements similar to those
established for marine diesel engines.
Engines will be required to meet the
NTE standards during normal in-use
operation.
(a) Concept
Our goal is to achieve control of
emissions over a wide range of ambient
conditions and over the broad range of
in-use speed and load combinations that
can occur on a marine engine. This will
ensure real-world emission control,
rather than just controlling emissions
under certain laboratory conditions.
This allows us to evaluate an engine’s
compliance during in-use testing
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without removing the engine from the
vessel because the NTE requirements
establish an objective standard and an
easily implemented test procedure. Our
traditional approach has been to set a
numerical standard on a specified test
procedure and rely on the additional
prohibition of defeat devices to ensure
in-use control over a broad range of
operation not included in the test
procedure. We are establishing the same
prohibition on defeat devices for OB/
PWC and SD/I engines (see § 1045.115).
No single test procedure or test cycle
can cover all real-world applications,
operations, or conditions. Yet to ensure
that emission standards are providing
the intended benefits in use, we must
have a reasonable expectation that
emissions under real-world conditions
reflect those measured on the test
procedure. The defeat device
prohibition is designed to ensure that
emission controls are employed during
real-world operation, not just under
laboratory testing conditions. However,
the defeat device prohibition is not a
quantified standard and does not have
an associated test procedure, so it does
not have the clear objectivity and ready
enforceability of a numerical standard
and test procedure. We believe using the
traditional approach, i.e., using only a
standardized laboratory test procedure
and test cycle, makes it difficult to
ensure that engines will operate with
the same level of emission control in
use as in the laboratory.
Because the duty cycle we have
adopted uses only five modes on an
average propeller curve to characterize
marine engine operation, we are
concerned that an engine designed to
that duty cycle will not necessarily
perform the same way over the range of
speed and load combinations seen on a
boat. This duty cycle is based on an
average propeller curve, but a marine
propulsion engine may never be fitted
with an ‘‘average propeller.’’ For
instance, an engine installed in a
specific boat with a particular propeller
may operate differently based on the
design of the boat and how heavily the
boat is loaded, among other factors.
To ensure that engines control
emissions over a wide range of speed
and load combinations normally seen
on boats, we are including a zone under
the engine’s power curve where the
engine may not exceed a specified
emission limit (see § 1045.105 and
§ 1045.515). This limit will apply to all
regulated pollutants during steady-state
operation. In addition, we are requiring
that a wide range of real ambient
conditions be included in testing with
this NTE zone. The NTE zone, limit, and
ambient conditions are described below.
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59055
We believe there are significant
advantages to establishing NTE
standards. The final NTE test procedure
is flexible, so it can represent the
majority of in-use engine operation and
ambient conditions. The NTE approach
thus takes all the benefits of a numerical
standard and test procedure and
expands it to cover a broad range of
conditions. Also, laboratory testing
makes it harder to perform in-use testing
because either the engines will have to
be removed from the vessel or care will
have to be taken to achieve laboratorytype conditions on the vessel. With the
NTE approach, in-use testing and
compliance become much easier since
emissions may be sampled during
normal boating. By establishing an
objective measurement, this approach
makes enforcement of defeat device
provisions easier and provides more
certainty to the industry.
Even with the NTE requirements, we
believe it is still appropriate to retain
standards based on the steady-state duty
cycle. This is the standard that we
expect the certified marine engines to
meet on average in use. The NTE testing
is focused more on maximum emissions
for segments of operation and, in most
cases, will not require additional
technology beyond what is used to meet
the final standards. In some cases, the
calibration of the engine may need to be
adjusted. We believe that basing the
emission standards on a distinct cycle
and using the NTE zone to ensure in-use
control creates a comprehensive
program.
We believe the technology used to
meet the standards over the five-mode
duty cycle, when properly calibrated,
will meet the caps that apply across the
NTE zone. We therefore do not expect
the final NTE standards to cause
manufacturers to need additional
hardware. We believe the NTE standard
will not result in a large amount of
additional testing, because these engines
should be designed to perform as well
in use as they do over the five-mode
test. However, our cost analysis in the
Final RIA accounts for some additional
testing, especially in the early years, to
provide manufacturers with assurance
that their engines will meet the NTE
requirements.
(b) Shape of NTE Zone
We developed the NTE zone based on
the range of conditions that these
engines typically see in use.
Manufacturers collected data on several
engines installed on vessels and
operated under light and heavy load.
Chapter 4 of the Final RIA presents this
data and describes the development of
the boundaries and conditions
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the exhaust is near stoichiometry, and
engine manufacturers use closed-loop
electronic control to monitor and
maintain the proper fuel-air ratio in the
exhaust for optimum catalyst efficiency.
However, at high power, engine
manufacturers must increase the fueling
rate to reduce the exhaust temperatures.
Otherwise, if the exhaust temperature
becomes too high, exhaust valves and
catalysts may be damaged. During rich,
open-loop operation at high power, the
catalyst is oxygen-limited and less
effective at oxidizing HC and CO. To
address the issue of open-loop catalyst
efficiency, we created a high power
subzone for catalyst-equipped engines.
The shape of this subzone is based on
data presented in the RIA on engine
protection strategies.
Figure III–1 illustrates the final NTE
zone for engines equipped with
catalysts. Section IV.D.5 discusses the
NTE test procedures and limits for noncatalyzed engines. The NTE zones and
standards apply depending on whether
the engine has a catalyst or not, so
outboard or personal watercraft engines
may be subject to the NTE approach
described in this section and sterndrive/
inboard engines may be subject to the
NTE provisions described in Section
IV.D.5. However, we expect these
situations to be rather uncommon.
The final regulations allow
manufacturers to request approval for
adjustments to the size and shape of the
NTE zone for certain engines if they can
show that the engine will not normally
operate outside the revised NTE zone in
use (see § 1045.515). We do not want
manufacturers to go to extra lengths to
design and test their engines to control
emissions for operation that will not
occur in use. However, manufacturers
will still be responsible for all operation
of an engine on a vessel that will
reasonably be expected to be seen in
use, and they will be responsible for
ensuring that their specified operation is
indicative of real-world operation. EPA
testing may include any normal
operation observed on in-use vessels,
consistent with the applicable
regulatory provisions. In addition, if a
manufacturer designs an engine for
operation at speeds and loads outside of
the NTE zone, the manufacturer is
required to notify us so the NTE zone
used to comply with the applicable
standards can be modified appropriately
to include this operation for that engine
family.
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(c) NTE Emission Limits
We are establishing NTE limits for the
individual subzones shown in Figure
III–1 above based on data collected from
several SD/I engines equipped with
catalysts. These data and our analysis
are presented in Chapter 4 of the Final
RIA. See Section IV.D.5 for a discussion
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mstockstill on PROD1PC66 with RULES2
associated with the NTE zone. Although
significant in-use engine operation
occurs at low speeds, we are excluding
operation below 40 percent of maximum
test speed because brake-specific
emissions increase dramatically as
power approaches zero. An NTE limit
for low-speed or low-power operation
will be very hard for manufacturers and
EPA to implement in a meaningful way.
We anticipate that most, if not all SD/
I engines subject to the NTE standards
will use three-way catalytic controls to
meet the exhaust emission standards.
For that reason, this discussion focuses
on the NTE zone and subzones for
catalyst-equipped engines. Catalysts are
most effective when the fuel-air ratio in
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mstockstill on PROD1PC66 with RULES2
of NTE limits for engines not equipped
with catalysts.
For catalyst-equipped engines, the
largest contribution of emissions over
the 5-mode duty cycle comes from
open-loop operation at Mode 1. In
addition, the idle point (Mode 5) is
weighted 40 percent in the 5-mode duty
cycle, but not included in the NTE zone.
For this reason, brake-specific emissions
throughout most of the NTE zone are
less than the weighted average from the
steady-state testing. For most of the NTE
zone, we are therefore establishing a
limit equal to the duty-cycle standard
(i.e., NTE multiplier = 1.0). This means
that these engines may not have steadystate emissions at any point inside the
NTE zone, except in the subzone around
full-load operation, that exceed the
HC+NOX or CO emission standards.
Emission data on catalyst-equipped
engines also show higher emissions near
full-power operation. As discussed
above, this is due to the need for richer
fuel-air ratios under high-power
operation to protect the engines from
overheating. Under rich conditions, a
three-way catalyst does not effectively
oxidize CO emissions. Therefore, we are
not setting an NTE limit in Subzone 1
for CO. Some HC+NOX control is
expected in Subzone 1 because a threeway catalyst will efficiently reduce NOX
emissions under rich conditions.
Similar to CO, HC emissions are not
effectively oxidized in a catalyst during
rich operation. We are therefore
establishing a higher NTE limit of 1.5
for HC+NOX in Subzone 1. This limit is
based on emission control performance
during open-loop operation.
(d) Excluded Operation
As with marine diesel engines, only
steady-state operation is included for
NTE testing (see § 1045.515). Steadystate operation will generally mean
setting the throttle (or speed control) in
a fixed position. We believe most
operation with Marine SI engines
involves nominally steady-state operator
demand. It is true that boats often
experience rapid accelerations, such as
with water skiing. However, boats are
typically designed for planing operation
at relatively high speeds. This limits the
degree to which we would expect
engines to experience frequent
accelerations during extended
operation. Also, because most of the
transient events involve acceleration
from idle to reach a planing condition,
most transient engine operation is
outside the NTE zone and will therefore
not be covered by NTE testing anyway.
Moreover, we believe OB/PWC and SD/
I engines designed to comply with
steady-state NTE requirements will be
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using technologies that also work
effectively under the changing speed
and load conditions that may occur. If
we find there is substantial transient
operation within the NTE zone that
causes significantly increased emissions
from installed engines, we will revisit
this provision in the future.
We are aware that engines may not be
able to meet emission standards under
all conditions, such as times when
emission control must be compromised
for startability or safety. As with
outboard and personal watercraft
engines, NTE testing excludes engine
starting and warm-up. We are allowing
manufacturers to design their engines to
utilize engine protection strategies that
will not be covered by defeat device
provisions or NTE standards. This is
analogous to the tampering exemptions
incorporated into 40 CFR 1068.101(b)(1)
to address emergencies. We believe it is
appropriate to allow manufacturers to
design their engines with ‘‘limp-home’’
capabilities to prevent a scenario where
an engine fails to function, leaving an
operator on the water without any
means of propulsion.
(e) Ambient Conditions
Variations in ambient conditions can
affect emissions. Such conditions
include air temperature, water
temperature, barometric pressure, and
humidity. We are applying the
comparable ranges for these variables as
for marine diesel engines (see
§ 1045.515). Within the specified ranges,
there is no provision to correct emission
levels to standard conditions. Outside of
the specified ranges, emissions may be
corrected back to the nearest end of the
range using good engineering practice.
The specified ranges are 13 to 35 °C (55
to 95 °F) for ambient air temperature, 5
to 27 °C (41 to 80 °F) for ambient water
temperature, and 94.0 to 103.325 kPa for
atmospheric pressure. NTE testing may
take place at any humidity level, but
manufacturers may correct for humidity
effects as described in § 1065.670.
(f) Measurement Methods
While it may be easier to test outboard
engines in the laboratory, there is a
strong advantage to using portable
measurement equipment to test SD/I
engines and personal watercraft without
removing the engine from the vessel.
Field testing will also provide a much
better means of measuring emissions to
establish compliance with the NTE
standards, because it is intended to
ensure control of emissions during
normal in-use operation that may not
occur during laboratory testing over the
specified duty cycle. We are adopting
field-testing provisions for all SD/I
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59057
engines. These field-testing procedures
are described further in Section IV.E.2.
A parameter to consider is the
minimum sampling time for field
testing. A longer period allows for
greater accuracy, due mainly to the
smoothing effect of measuring over
several transient events. On the other
hand, an overly long sampling period
can mask areas of engine operation with
poor emission control characteristics.
To balance these concerns, we are
applying a minimum sampling period of
30 seconds. This is consistent with the
requirement for marine diesel engines.
Spark-ignition engines generally don’t
have turbochargers and they control
emissions largely by maintaining airfuel ratio. Spark-ignition engines are
therefore much less prone to consistent
emission spikes from off-cycle or
unusual engine operation. We believe
the minimum 30 second sampling time
will ensure sufficient measurement
accuracy and will allow for meaningful
measurements.
We do not specify a maximum
sampling time. We expect
manufacturers testing in-use engines to
select an approximate sampling time
before measuring emissions. However,
for any sampling period, each 30-second
period of operation would be subject to
the NTE standards. For example,
manufacturers may measure emissions
for ten minutes. The engine’s emissions
over the ten-minute period would need
to meet the applicable NTE standards,
but each 30-second period of operation
during the ten-minute period should
also be evaluated to determine that the
engine complies.
(g) Certification
We are requiring that manufacturers
state in their application for certification
that their engines will comply with the
NTE standards under any nominally
steady-state combination of speeds and
loads within the new NTE zone (see
§ 1045.205). The manufacturer must also
provide a detailed description of all
testing, engineering analysis, and other
information that forms the basis for the
statement. This statement will be based
on testing and, if applicable, other
research that supports such a statement,
consistent with good engineering
judgment. We will review the basis for
this statement during the certification
process. For marine diesel engines, we
have provided guidance that
manufacturers may demonstrate
compliance with NTE standards by
testing their engines at a number of
standard points throughout the NTE
zone. In addition, manufacturers must
test at a few random points chosen by
EPA prior to the testing.
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E. Additional Certification and
Compliance Provisions
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(1) Production-Line Testing
There are several factors that have led
us to conclude that we should not
finalize production-line testing
requirements for SD/I engines in this
rulemaking. First, California ARB has
not yet adopted production-line testing
requirements for these engines. Second,
the companies producing these engines
are predominantly small businesses.
Third, the relatively short useful life
and small sales volumes limit the
overall emissions effect from these
engines. Fourth, we are aware that
marine engines may need additional
setup time for testing to simulate the
marine configuration. We do not
consider any of these issues to be
fundamental, but we believe it is best to
defer further consideration of a
requirement for production-line testing
until a later rulemaking. This would
allow us to better understand the degree
of compliance with emission standards,
the effectiveness of diagnostic controls,
and California ARB’s interest in
requiring production-line testing.
However, we may require the
manufacturer to conduct a reasonable
degree of testing under Clean Air Act
section 208 if we have reason to believe
that an engine family does not conform
to the regulations. This testing may take
the form of a Selective Enforcement
Audit.
(2) In-Use Testing
Manufacturers of OB/PWC engines
have been required to test in-use
engines to show that they continue to
meet emission standards. We
contemplated a similar requirement for
SD/I engines, but have decided not to
adopt a requirement for a manufacturerrun in-use testing program at this time.
Manufacturers have pointed out that it
would be very difficult to identify a
commercial fleet of boats that could be
set up to operate for hundreds of hours
because it is very uncommon for
commercial operators to have significant
numbers of SD/I vessels. Where there
are commercial fleets of vessels that
may be conducive to accelerated in-use
service accumulation, these vessels
generally use outboard engines.
Manufacturers could instead hire
drivers to operate the boats, but this
may be cost-prohibitive. There is also a
question about access to the engines for
testing. If engines need to be removed
from vessels for testing in the laboratory
for some reason, it is unlikely that
owners will cooperate.
While we are not establishing a
program to require manufacturers to
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routinely test in-use engines, the Clean
Air Act allows us to perform our own
testing at any time with in-use engines
to evaluate whether they continue to
meet emission standards throughout the
useful life. This may involve either
laboratory testing or in-field testing with
portable measurement equipment. For
laboratory tests, we could evaluate
compliance with either the duty-cycle
standards or the not-to-exceed
standards. For testing with engines that
remain installed on marine vessels, we
will evaluate compliance with the notto-exceed standards. In addition, as
described above for production-line
testing, we may require manufacturers
to perform a reasonable degree of
testing. This may include testing in-use
engines.
(3) Certification Fees
Under our current certification
program, manufacturers pay a fee to
cover the costs for various certification
and other compliance activities
associated with implementing the
emission standards. As explained
below, we are assessing EPA’s
compliance costs associated with SD/I
engines based on EPA’s existing fees
regulation. Section VI describes a new
fees category we are adopting, based on
the cost study methodology used in
establishing EPA’s original fees
regulation, for costs related to the final
evaporative emission standards for both
vessels and equipment that are subject
to this final rule.
EPA established a fee structure by
grouping together various manufacturers
and industries into fee categories, with
an explanation that separation of
industries into groups was appropriate
to tailor the applicable fee to the level
of effort expected for EPA to oversee the
range of certification and compliance
responsibilities (69 FR 26222, May 11,
2004). As part of this process, EPA
conducted a cost analysis to determine
the various compliance activities
associated with each fee category and
EPA’s associated annual cost burden.
Once the total EPA costs were
determined for each fee category, the
total number of certificates involved
within a fee category was added
together and divided into the total costs
to determine the appropriate assessment
for each anticipated certificate.94 One of
the fee categories created was for ‘‘Other
Engines and Vehicles,’’ which includes
marine engines (both compressionignition and spark-ignition), nonroad
spark-ignition engines (above and below
94 See Cost Analysis Document at p. 21 associated
with the proposed fees rule (https://www.epa.gov/
otaq/fees.htm).
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19 kW), locomotive engines,
recreational vehicles, heavy-duty
evaporative systems, and heavy-duty
engines certified only for sale in
California. These engine and vehicle
types were grouped together because
EPA planned a more basic certification
review than, for example, for light-duty
motor vehicles.
EPA determined in the final fees
rulemaking that it was premature to
assess fees for SD/I engines since they
were not yet subject to emission
standards. The fee calculation
nevertheless includes a projection that
there will eventually be 25 certificates
of conformity annually for SD/I engines.
We are now formally including SD/I
engines in the ‘‘Other Engines and
Vehicles’’ category such that the
baseline fee is $839 for each certificate
of conformity. Note that we will
continue to update assessed fees each
year, so the actual fee in 2010 and later
model years will depend on these
annual calculations (see § 1027.105).
(4) Special Provisions Related to
Partially Complete Engines
It is common practice for one
company to produce engine blocks that
a second company modifies for use as
a marine engine. Since our regulations
prohibit the sale of uncertified engines,
we are establishing provisions to clarify
the status of these engines and defining
a path by which these engines can be
handled without violating the
regulations. See Section VIII.C.1 for
more information.
(5) Use of Engines Already Certified to
Other Programs
In some cases, manufacturers may
want to use engines already certified
under our other programs. Engines
certified to the emission standards for
highway applications in part 86 or Large
SI applications in part 1048 are meeting
more stringent standards. We are
therefore allowing the pre-existing
certification to be valid for engines used
in marine applications, on the condition
that the engine is not changed from its
certified configuration in any way (see
§ 1045.605). Manufacturers will need to
demonstrate that fewer than five percent
of the total sales of the engine model are
for marine applications. There are also
a few minor notification and labeling
requirements to allow for EPA oversight
of this provision. We are adopting
similar provisions for engines below 19
kW that are certified to Small SI
standards as described in Section III.C.1.
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(6) Import-specific Information at
Certification
We are requiring additional
information to improve our ability to
oversee compliance related to imported
engines (see § 1045.205). In the
application for certification, we require
the following additional information: (1)
The port or ports at which the
manufacturer has imported engines over
the previous 12 months, (2) the names
and addresses of the agents the
manufacturer has authorized to import
the engines, and (3) the location of the
test facilities in the United States where
the manufacturer will test the engines if
we select them for testing under a
selective enforcement audit. See Section
1.3 of the Summary and Analysis of
Comments for further discussion related
to naming test facilities in the United
States.
(7) Alternate Fuels
See Section IV.E.7 for a discussion of
requirements that apply to sparkignition SD/I engines that operate on
fuels other than gasoline.
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F. Small-Business Provisions
(1) Small Business Advocacy Review
Panel
On June 7, 1999, we convened a Small
Business Advocacy Review Panel under
section 609(b) of the Regulatory
Flexibility Act as amended by the Small
Business Regulatory Enforcement
Fairness Act of 1996 (RFA). The
purpose of the Panel was to collect the
advice and recommendations of
representatives of small entities that
could be affected by the proposal and to
report on those comments and the
Panel’s findings and recommendations
as to issues related to the key elements
of the Initial Regulatory Flexibility
Analysis under section 603 of the
Regulatory Flexibility Act. We reconvened the Panel on August 17, 2006
to update our review for the proposal.
The Panel reports have been placed in
the rulemaking record for this final rule.
Section 609(b) of the Regulatory
Flexibility Act directs the review Panel
to report on the comments of small
entity representatives and make findings
as to issues related to certain elements
of an initial regulatory flexibility
analysis (IRFA) under RFA section 603.
Those elements of an IRFA are:
• A description of, and where
feasible, an estimate of the number of
small entities to which the rule will
apply;
• A description of projected
reporting, recordkeeping, and other
compliance requirements of the rule,
including an estimate of the classes of
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small entities that will be subject to the
requirements and the type of
professional skills necessary for
preparation of the report or record;
• An identification, to the extent
practicable, of all relevant Federal rules
that may duplicate, overlap, or conflict
with the rule; and
• A description of any significant
alternative to the rule that accomplishes
the stated objectives of applicable
statutes and that minimizes any
significant economic impact of the rule
on small entities.
In addition to the EPA’s Small
Business Advocacy Chairperson, the
Panel consisted of the Director of the
Assessment and Standards Division of
the Office of Transportation and Air
Quality, the Administrator of the Office
of Information and Regulatory Affairs
within the Office of Management and
Budget, and the Chief Counsel for
Advocacy of the Small Business
Administration.
EPA used the size standards provided
by the Small Business Administration
(SBA) at 13 CFR part 121 to identify
small entities for the purposes of its
regulatory flexibility analysis.
Companies that manufacture internalcombustion engines and that employ
fewer than 1000 employees are
considered small businesses for the
purpose of the RFA analysis for this
rule. Equipment manufacturers, boat
builders, and fuel system component
manufacturers that employ fewer than
500 people are considered small
businesses for the purpose of the RFA
analysis for this rule. Based on this
information, we asked 25 companies
that met the SBA small business
thresholds to serve as small entity
representatives for the duration of the
Panel process. Of these 25 companies,
13 were involved in the marine
industry. These companies represented
a cross-section of SD/I engine
manufacturers, boat builders, and fuel
system component manufacturers.
With input from small entity
representatives, the Panel reports
provide findings and recommendations
on how to reduce potential burden on
small businesses that may occur as a
result of the proposed rule. The Panel
reports are included in the rulemaking
record for this action. In light of the
Panel report, and where appropriate, we
proposed a number of provisions for
small business SD/I engine
manufacturers. With this final rule we
are adopting many of the flexibility
options proposed with some changes
due to the different standards we are
adopting for SD/I high-performance
engines. In addition, we are making a
change to the criteria for determining
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59059
which companies are eligible for the
flexibility options. The following
section describes the flexibility options
being adopted as part of this final rule
and the criteria for determining which
manufacturers are eligible.
(2) Final Burden Reduction Approaches
for Small-Volume SD/I Engine
Manufacturers
We are establishing several options
for small-volume SD/I engine
manufacturers. For purposes of
determining which engine
manufacturers are eligible for the small
business provisions described below for
SD/I engine manufacturers, we are
adopting a 250 employee limit. EPA
believes this limit will cover all the
existing small business SD/I engine
manufacturers (as defined by SBA), but
places a reasonable limit on how large
a company could grow before they are
no longer eligible for EPA’s flexibilities
for small volume engine manufacturers.
(a) Additional Lead Time
As recommended in the SBAR Panel
report and as proposed, EPA is
establishing an implementation date of
2011 for conventional SD/I engines
produced by small volume engine
manufacturers. In addition, EPA is
establishing an implementation date of
2013 for SD/I high-performance engines
produced by small volume engine
manufacturers (see § 1045.145).
(b) Exhaust Emission ABT
In the proposal, EPA cited concerns
raised by small businesses that ABT
could give a competitive advantage to
large businesses and requested comment
on the desirability of credit trading
between high-performance and
conventional SD/I marine engines. As
described earlier in Section III.C.1, EPA
is adopting different standards for SD/
I high-performance engines than
originally proposed. While we are
adopting an averaging, banking, and
trading (ABT) credit program for
conventional SD/I marine engines (see
part 1045, subpart H), SD/I highperformance engines are required to
meet the new standards without an ABT
program.
(c) Early Credit Generation for ABT
As recommended in the SBAR Panel
report and as proposed, we are adopting
an early banking program in which
small volume engine manufacturers can
earn bonus credits for certifying earlier
than required (see § 1045.145). This
program, combined with the additional
lead time for small businesses, will give
small-volume SD/I engine
manufacturers ample opportunity to
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bank emission credits prior to the
implementation date of the standards
and will provide greater incentive for
more small business engine
manufacturers to introduce advanced
technology earlier across the nation than
will otherwise occur. The ABT program
applies only to conventional SD/I
engines so the early credit provisions
will not apply to SD/I high-performance
engines.
(d) Assigned Emission Rates for SD/I
High-Performance Engines
In the proposal, EPA noted that
engine manufacturers using emission
credits to comply with the standard will
still need to test engines to calculate
how many emission credits are needed.
To minimize this testing burden, we
proposed to allow manufacturers to use
assigned baseline emission rates for
certification based on previously
generated emission data. As discussed
above, we are adopting less stringent
standards for SD/I high-performance
engines that do not allow for the use of
the ABT program for demonstrating
compliance with the standards. We are
not adopting baseline HC+NOX and CO
emission rates for SD/I highperformance engines since the proposed
levels were higher than the standards
being adopted and therefore are of no
use without an ABT program.
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(e) Alternative Standards for SD/I HighPerformance Engines
In the proposal, EPA cited concerns
raised by small businesses that catalysts
had not been demonstrated on highperformance engines and that they may
not be practicable for this application
and therefore requested comment on the
need for and level of alternative
standards for SD/I high-performance
engines. As described in Section III.C.1,
we are adopting a less stringent set of
exhaust emission standards for SD/I
high-performance engines than
originally proposed.
In addition, as described in Section
III.C.2, we are not adopting NTE
standards for SD/I high-performance
engines (See § 1045.105). This is
consistent with the SBAR Panel
recommendation that NTE standards not
apply to SD/I high-performance engines.
(f) Broad Engine Families for SD/I HighPerformance Engines
In the proposal, EPA noted that the
testing burden could be reduced by
using broader definitions of engine
families. As proposed, we are adopting
provisions to allow small businesses to
group all their SD/I high-performance
engines into a single engine family for
certification (see § 1045.230). A
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manufacturer will need to perform
emission tests only on the engine in that
family that is most likely to exceed an
emission standard.
(g) Simplified Test Procedures for SD/I
High-Performance Engines
Existing testing requirements include
detailed specifications for the
calibration and maintenance of testing
equipment and tolerances for
performing the actual tests. For
laboratory equipment and testing, these
specifications and tolerances are
intended to achieve the most repeatable
results feasible given testing hardware
capabilities. For SD/I high-performance
engines, EPA is adopting a provision
that allows for different equipment than
is specified for the laboratory and with
less restrictive specifications and
tolerances more typical of in-use testing
(see § 1045.501(h)). These less
restrictive specifications will facilitate
less expensive testing for businesses,
with little or no negative effect on the
environment. The relaxation on these
specifications is especially helpful for
testing high-performance engines due to
their high exhaust flow rates,
temperatures, and emission
concentrations. This provision is
available to all SD/I high-performance
engine manufacturers, regardless of
business size.
(h) Reduced Testing Requirements for
SD/I Engines
We are adopting provisions to allow
small-volume engine manufacturers to
use an assigned deterioration factor to
demonstrate compliance with the
standards for certification rather than
doing service accumulation and
additional testing to measure
deteriorated emission levels at the end
of the regulatory useful life (see
§ 1045.240). EPA is not specifying actual
levels for the assigned deterioration
factors in this final rule. EPA intends to
analyze available emission deterioration
information to determine appropriate
deterioration factors for SD/I engines.
The data will likely include durability
information from engines certified to
California ARB’s standards and may
also include engines certified early to
EPA’s standards. Prior to the
implementation date for the SD/I
standards, EPA will provide guidance to
engine manufacturers specifying the
levels of the assigned deterioration
factors for small-volume engine
manufacturers.
We proposed to exempt small-volume
manufacturers of SD/I engines from the
production-line testing requirements.
However, we are dropping the
production-line testing requirements for
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all SD/I engine manufacturers.
Therefore, no production-line testing
will be required of any SD/I engine
manufacturer, whether large or small
(see § 1045.301).
(i) Hardship Provisions
We are adopting two types of
hardship provisions for SD/I engine
manufacturers, consistent with the
Panel recommendations. EPA used the
SBA size standards for purposes of
defining ‘‘small businesses’’ for its
regulatory flexibility analysis. The
eligibility criteria for the hardship
provisions described below reflect
EPA’s consideration of the Panel’s
recommendations and a reasonable
application of existing hardship
provisions. As has been our experience
with similar provisions already adopted,
we anticipate that hardship mechanisms
will be used sparingly. First, under the
unusual circumstances hardship
provision, any manufacturer subject to
the new standards may apply for
hardship relief if circumstances outside
their control cause the failure to comply
and if failure to sell the subject engines
or equipment or fuel system component
would have a major impact on the
company’s solvency (see § 1068.245).
An example of an unusual circumstance
outside a manufacturer’s control may be
an ‘‘Act of God,’’ a fire at the
manufacturing plant, or the unforeseen
shutdown of a supplier with no
alternative available. The terms and
time frame of the relief will depend on
the specific circumstances of the
company and the situation involved. As
part of its application for hardship, a
company will be required to provide a
compliance plan detailing when and
how it will achieve compliance with the
standards. This hardship provision will
be available to all manufacturers of
engines, equipment, boats, and fuel
system components subject to the new
standards, regardless of business size.
Second, an economic hardship
provision allows small businesses
subject to the new standards to petition
EPA for limited additional lead time to
comply with the standards (see
§ 1068.250). A small business must
make the case that it has taken all
possible business, technical, and
economic steps to comply, but the
burden of compliance costs would
jeopardize the company’s solvency.
Hardship relief could include
requirements for interim emission
reductions and/or the purchase and use
of emission credits. The length of the
hardship relief decided during review of
the hardship application will be up to
one year, with the potential to extend
the relief as needed. We anticipate that
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one to two years will normally be
sufficient. As part of its application for
hardship, a company will be required to
provide a compliance plan detailing
when and how it will achieve
compliance with the standards. This
hardship provision will be available
only to qualifying small businesses.
Because boat builders in many cases
will depend on engine manufacturers to
supply certified engines in time to
produce complying boats, we are also
providing a hardship provision for all
boat builders, regardless of size, that
will allow the builder to request more
time if they are unable to obtain a
certified engine and they are not at fault
and will face serious economic hardship
without an extension (see § 1068.255).
G. Technological Feasibility
(1) Level of Standards
Over the past few years,
developmental programs have
demonstrated the capabilities of
achieving significant reductions in
exhaust emissions from SD/I engines.
California ARB has acted on this
information to set an HC+NOX emission
standard of 5 g/kW-hr for SD/I engines,
starting in 2008. At this time, three
engine manufacturers have certified SD/
I engines to these standards. Chapter 4
of the Final RIA presents data from
these engines as well as detailed data on
several developmental SD/I engines
with catalysts packaged within watercooled exhaust manifolds. Four of these
developmental engines were operated
with catalysts in vessels for 480 hours.
The remaining developmental engines
were tested with catalysts that had been
subjected to a rapid-aging cycle in the
laboratory. Data from these catalystequipped engines support the level of
the standards.
SD/I high-performance engines have
very high power outputs, large exhaust
gas flow rates, and relatively high
concentrations of hydrocarbons and
carbon monoxide in the exhaust gases.
As a result, we believe it is not practical
to apply catalyst technology to these
engines. We are therefore adopting
standards for SD/I high-performance
engines based on the level of control
that can be expected from recalibration
with electronically controlled fuel
injection.
mstockstill on PROD1PC66 with RULES2
(2) Implementation Dates
We anticipate that manufacturers will
use the same catalyst designs to meet
the final standards that they will use to
meet the California ARB standards for
SD/I engines in 2008. We believe a
requirement to extend the California
standards nationwide after a two-year
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delay allows manufacturers adequate
time to incorporate catalysts across their
product lines. Once the technology is
developed for use in California, it will
be available for use nationwide. In fact,
several engine models currently
certified to the California standards are
already available with catalysts
nationwide. As discussed above, we are
accommodating the transition to new
base engines by agreeing to one year of
hardship relief for companies that
would otherwise need to design and
certify an engine for that one year before
it becomes obsolete.
(3) Technological Approaches
Engine manufacturers can adapt
readily available technologies to control
emissions from SD/I engines.
Electronically controlled fuel injection
gives manufacturers more precise
control of the air/fuel ratio in each
cylinder, thereby giving them greater
flexibility in how they calibrate their
engines. With the addition of an oxygen
sensor, electronic controls give
manufacturers the ability to use closedloop control, which is especially
valuable when using a catalyst. In
addition, manufacturers can achieve
HC+NOX reductions through the use of
exhaust gas recirculation. However, the
most effective technology for controlling
emissions is a three-way catalyst in the
exhaust stream.
In SD/I engines, the exhaust
manifolds are water-jacketed and the
water mixes with the exhaust stream
before exiting the vessel. Manufacturers
add a water jacket to the exhaust
manifold to meet temperature-safety
protocol. They route this cooling water
into the exhaust to protect the exhaust
couplings and to reduce engine noise.
Catalysts must therefore be placed
upstream of the point where the exhaust
and water mix-this ensures the
effectiveness and durability of the
catalyst. Because the catalyst must be
small enough to fit in the exhaust
manifold, potential emission reductions
are not likely to exceed 90 percent, as
is common in land-based applications.
However, as discussed in Chapter 4 of
the Final RIA, data on catalyst-equipped
SD/I engines show that emissions may
be reduced by 70 to 80 percent for
HC+NOX and 30 to 50 percent for CO
over the test cycle. Larger reductions,
especially for CO, have been achieved at
lower-speed operation.
There have been concerns that aspects
of the marine environment could result
in unique durability problems for
catalysts. The primary aspects that
could affect catalyst durability are
sustained operation at high load,
saltwater effects on catalyst efficiency,
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and thermal shock from cold water
coming into contact with a hot catalyst.
Modern catalysts perform well at
temperatures up to 1100 °C, which is
much higher than expected in a marine
exhaust manifold. These catalysts have
also been shown to withstand the
thermal shock of being immersed in
water. More detail on catalyst durability
is presented in the Final RIA. In
addition, use of catalysts in automotive,
motorcycle, and handheld equipment
has shown that catalysts can be
packaged to withstand vibration in the
exhaust manifold.
Manufacturers already strive to design
their exhaust systems to prevent water
from reaching the exhaust ports. If too
much water reaches the exhaust ports,
significant durability problems will
result from corrosion or hydraulic lock.
As discussed in the Final RIA, industry
and government worked on a number of
cooperative test programs in which
several SD/I engines were equipped
with catalysts and installed in vessels to
prove out the technology. Early in the
development work, a study was
performed on an SD/I engine operating
in a boat to see if water was entering the
part of the manifold where catalysts will
be installed. Although some water was
collected in the exhaust manifold, it was
found that this water came from water
vapor that condensed out of the
combustion products. This was easily
corrected using a thermostat to prevent
overcooling from the water jacket.
Four SD/I engines equipped with
catalysts were operated in vessels for
480 hours in fresh water. This time
period was intended to represent the
full expected operating life of a typical
SD/I engine. No significant deterioration
was observed on any of these catalysts,
nor was there any evidence of water
reaching the catalysts. In addition, the
catalysts were packaged such that the
exhaust system met industry standards
for maximum surface temperatures.
Testing has been performed on one
engine in a vessel on both fresh water
and saltwater over a test protocol
designed by industry to simulate the
worst-case operation for water
reversion. No evidence was found of
water reaching the catalysts. After the
testing, the engine had emission rates
below the HC+NOX standard. We later
engaged in a test program to evaluate
three additional engines with catalysts
in vessels operating on saltwater for
extended periods. Early in the program,
two of the three manifolds experienced
corrosion in the salt-water environment
resulting in water leaks and damage to
the catalyst. These manifolds were
rebuilt with guidance from experts in
the marine industry and additional
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hours were accumulated on the boats.
Although the accumulated hours are
well below the 480 hours performed on
fresh water, the operation completed
showed no visible evidence of water
reversion or damage to the catalysts.
Three SD/I engine manufacturers have
certified SD/I engines to the California
ARB standards, and some catalystequipped engines are available for
purchase nationwide. Manufacturers
have indicated that they have
successfully completed durability
testing, including extended in-use
testing on saltwater.
(4) Regulatory Alternatives
In developing the final emission
standards, we considered both what was
achievable without catalysts and what
could be achieved with larger, more
efficient catalysts than those used in our
test programs. Chapter 4 of the Final
RIA presents data on SD/I engines
equipped with exhaust gas recirculation
(EGR). HC+NOX emission levels below
10 g/kW-hr were achieved for each of
the engines. CO emissions ranged from
25 to 185 g/kW-hr. We believe EGR will
be a technologically feasible and costeffective approach to reducing
emissions from SD/I marine engines.
However, we believe greater reductions
could be achieved through the use of
catalysts. We considered basing an
interim standard on EGR, but were
concerned that this will divert
manufacturers’ resources away from
catalyst development and could have
the effect of delaying emission
reductions from this sector.
Several of the marine engines with
catalysts that were tested as part of the
development of the standards had
HC+NOX emission rates appreciably
lower that 5 g/kW-hr, even with
consideration of expected in-use
emissions deterioration associated with
catalyst aging. However, we believe a
standard of 5 g/kW-hr is still
appropriate given the potential
variability in in-use performance and in
test data. The test programs described in
Chapter 4 of the Final RIA did not
investigate larger catalysts for SD/I
applications. The goal of the testing was
to demonstrate catalysts that will work
within the packaging constraints
associated with water jacketing the
exhaust and fitting the engines into
engine compartments on boats.
However, we did perform testing on
engines equipped with both catalysts
and EGR. These engines showed
emission results in the 2–3 g/kW-hr
range. We expect that these same
reductions could be achieved more
simply through the use of larger
catalysts or catalysts with higher
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precious metal loading. Past experience
indicates that most manufacturers will
strive to achieve emission reductions
well below the final standards to give
them certainty that they will pass the
standards in-use, especially as catalysts
on SD/I engines are a new technology.
Therefore, we do not believe it is
necessary at this time to set a lower
standard for these engines.
For SD/I high-performance engines,
we originally proposed a standard based
on the use of catalysts and then
considered a less stringent alternative
based on engine fuel system upgrades,
calibration, or other minor changes such
as an air injection pump rather than
catalytic control. However,
manufacturers commented that catalysts
are not practical for these engines due
to the high exhaust flow rates, high
emission rates, and short time between
rebuilds. In the final rule, we are
establishing standards that can be met
through the use of engine controls,
similar to the alternative standard that
was analyzed in the proposal. Because
we do not consider catalyst-based
standards to be feasible for highperformance engines at this time, we
did not model a more stringent
alternative for these engines.
(5) Our Conclusions
We believe the final 2010 exhaust
emission standards for SD/I engines
represent the greatest degree of emission
reduction achievable in this time frame.
Manufacturers of conventional SD/I
engines can meet the standards through
the use of three-way catalysts packaged
in the exhaust systems upstream of
where the water and exhaust mix.
Manufacturers are already selling
engines with this technology. By 2010
there will be widespread experience in
applying emission controls to a large
number of engine models.
As discussed in Section VII, we do
not believe the final standards will have
negative effects on energy, noise, or
safety and may lead to some positive
effects.
IV. Outboard and Personal Watercraft
Engines
A. Overview
This section applies to spark-ignition
outboard and personal watercraft (OB/
PWC) marine engines and vessels. OB/
PWC engines are currently required to
meet the HC+NOX exhaust emissions
and other related requirements under 40
CFR part 91. As a result of these
standards, manufacturers have spent the
last several years developing new
technologies to replace traditional
carbureted two-stroke engine designs.
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Many of these technologies are capable
of emission levels well below the
current standards. We are adopting new
HC+NOX and CO exhaust emission
standards for OB/PWC marine engines
reflecting the capabilities of these new
technologies.
For outboard and personal watercraft
engines, the current emission standards
regulate only HC+NOX emissions. As
described in Section II, we are making
the finding under Clean Air Act section
213(a)(3) that Marine SI engines cause
or contribute to CO nonattainment in
two or more areas of the United States.
We believe manufacturers can use
readily available technological
approaches to design their engines to
meet the new standards. In fact, as
discussed in Chapter 4 of the Final RIA,
manufacturers are already producing
several models of four-stroke engines
and direction-injection two-stroke
engines that meet the new standards.
The most important compliance step for
the standards will be to retire highemitting designs that are still available
and replace them with these cleaner
engines. We are not establishing
standards based on the use of catalytic
converters in OB/PWC engines. While
this may be an attractive technology in
the future, we do not believe there has
been sufficient development work on
the application of catalysts to OB/PWC
engines to use as a basis for standards
at this time.
Note that we are migrating the
regulatory requirements for marine
spark-ignition engines from 40 CFR part
91 to 40 CFR part 1045. Manufacturers
must comply with the provisions in part
1045 for an engine once the exhaust
emission standards begin to apply in
2010. This gives us the opportunity to
update the details of our certification
and compliance program to be
consistent with the comparable
provisions that apply to other engine
categories and describe regulatory
requirements in plain language. Most of
the change in regulatory text provides
improved clarity without substantially
changing procedures or compliance
obligations. Where there is a change that
warrants further attention, we describe
the need for the change below.
Engines and vessels subject to part
1045 are also subject to the general
compliance provisions in 40 CFR part
1068. These include prohibited acts and
penalties, exemptions and importation
provisions, selective enforcement
audits, defect reporting and recall, and
hearing procedures. See Section VIII of
the preamble to the proposed rule for
further discussion of these general
compliance provisions.
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B. Engines Covered by This Rule
(1) Definition of Outboard and Personal
Watercraft Engines and Vessels
The final standards are intended to
apply to outboard marine engines and
engines used to propel personal
watercraft. We are changing the
definitions of outboard and personal
watercraft to reflect this intent. The
original definitions of outboard engine
and personal watercraft marine engine
adopted in 40 CFR part 91 are presented
below:
• Outboard engine is a Marine SI
engine that, when properly mounted on
a marine vessel in the position to
operate, houses the engine and drive
unit external to the hull of the marine
vessel.
• Personal watercraft engine (PWC) is
a Marine SI engine that does not meet
the definition of outboard engine,
inboard engine, or sterndrive engine,
except that the Administrator in his or
her discretion may classify a PWC as an
inboard or sterndrive engine if it is
comparable in technology and
emissions to an inboard or sterndrive
engine.
With the implementation of catalystbased standards for sterndrive and
inboard marine engines, we believe the
above definitions could be problematic.
Certain applications using SD/I engines
and able to apply catalyst control will
not be categorized as SD/I under the
original definitions in at least two cases.
First, an airboat engine, which is often
mounted well above the hull of the
engine and used to drive an aircraft-like
propeller could be misconstrued as an
outboard engine. However, like
traditional sterndrive and inboard
engines, airboat engines are typically
derived from automotive-based engines
without substantial modifications for
marine application. Airboat engines can
use the same technologies that are
available to sterndrive and inboard
engines, so we believe they should be
subject to the same standards. To
address the concerns about classifying
airboats, we are changing the outboard
definition to specify that the engine and
drive unit be a single, self-contained
unit that is designed to be lifted out of
the water. This clarifies that air boats
are not outboard engines; air boats do
not have engines and drive units that
are designed to be lifted out of the
water. We are adopting the following
definition:
• Outboard engine means an
assembly of a spark-ignition engine and
drive unit used to propel a marine
vessel from a properly mounted position
external to the hull of the marine vessel.
An outboard drive unit is partially
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submerged during operation and can be
tilted out of the water when not in use.
Second, engines used on jet boats
(with an open bay for passengers) have
size, power, and usage characteristics
that are very similar to sterndrive and
inboard applications, but these engines
may be the same as OB/PWC engines,
rather than the marinized automotive
engines traditionally used on sterndrive
vessels. Because jet boat engines may be
the same as OB/PWC engines, the
regulations classified them as OB/PWC
engines unless the Agency classified
them as SD/I due to comparable
technology and emissions as SD/I
engines. However, as explained in the
proposed rule, we believe classifying
such engines as personal watercraft
engines is inappropriate because it will
subject the jet boats to less stringent
emission standards than other boats
with similar size, power, and usage
characteristics, and thus potentially lead
to increased use of high-emitting
engines in these vessels. Because the
current regulations authorize engines
powering jet boats to be treated as SD/
I engines at the discretion of the
Agency, but do not compel such
classification, we are finalizing
amendments to the definition to
explicitly exclude jet boats and their
engines from being treated as personal
watercraft engines or vessels. Instead,
we are classifying jet boat engines as
SD/I engines.
The new definition conforms to the
definition of personal watercraft
established by the International
Organization for Standardization (ISO
13590). This ISO standard excludes
open-bay vessels and specifies a
maximum vessel length of 4 meters. The
ISO standard for personal watercraft
therefore excludes personal watercraftlike vessels 4 meters or greater and jet
boats. Thus, engines powering such
vessels will be classified as sterndrive/
inboard engines. We believe this
definition effectively serves to
differentiate vessels in a way that
groups propulsion engines into
categories that are appropriate for
meeting different emission standards.
This approach is shown below with the
corresponding definition of personal
watercraft engine. We are making one
change to the ISO definition for
domestic regulatory purposes; we are
removing the word ‘‘inboard’’ to prevent
confusion between PWC and inboard
engines and state specifically that a
vessel powered by an outboard marine
engine is not a PWC. We are revising the
definitions as follows:
• Personal watercraft means a vessel
less than 4.0 meters (13 feet) in length
that uses an installed spark-ignition
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engine powering a water jet pump as its
primary source of propulsion and is
designed with no open load carrying
area that would retain water. The vessel
is designed to be operated by a person
or persons positioned on, rather than
within the confines of the hull. A vessel
using an outboard engine as its primary
source of propulsion is not a personal
watercraft.
• Personal watercraft engine means a
spark-ignition engine used to propel a
personal watercraft.
Section III.C.3 describes special
provisions that will allow
manufacturers extra flexibility with
emission credits if they want to
continue using outboard or personal
watercraft engines in jet boats. These
engines will need to meet the standards
for sterndrive/inboard engines, but we
believe it is appropriate for them to
make this demonstration using emission
credits generated by other outboard and
personal watercraft engines because
these vessels are currently using these
engine types.
(2) Exclusions and Exemptions
We are maintaining the current
exemptions for OB/PWC engines. These
include the testing exemption, the
manufacturer-owned exemption, the
display exemption, and the nationalsecurity exemption. If the conditions for
an exemption are met, the engine is not
subject to the exhaust emission
standards. These exemptions are
described in more detail in Section VIII
of the preamble to the proposed rule.
The Clean Air Act provides for
different treatment of engines used
solely for competition. In the initial
rulemaking to set standards for OB/PWC
engines, we adopted the conventional
definitions that excluded engines from
the regulations if they had features that
were difficult to remove and that made
it unsafe, impractical, or unlikely to be
used for noncompetitive purposes. We
have more recently taken the approach
in other programs of more carefully
differentiating competition and
noncompetition models, and are
adopting these kinds of changes in this
rule. The changes to the provisions
relating to competition engines apply
equally to all types of Marine SI
engines. See Section III.B and
§ 1045.620 of the regulations for a full
discussion of the new approach.
We are incorporating a new
exemption to address individuals who
manufacture recreational marine vessels
for personal use as described in Section
III.B.2.
In the rulemaking for recreational
vehicles, we chose not to apply
standards to hobby products by
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exempting all reduced-scale models of
vehicles that are not capable of
transporting a person (67 FR 68242,
November 8, 2002). We are extending
that same provision to OB/PWC marine
engines (see § 1045.5).
C. Final Exhaust Emission Standards
We are requiring more stringent
exhaust emission standards for new OB/
PWC marine engines. These standards
can be met through expanded reliance
on four-stroke engines and two-stroke
direct-injection engines. This section
describes the new requirements for OB/
PWC engines for controlling exhaust
emissions. See Section VI for a
description of the final requirements
related to evaporative emissions.
(1) Standards and Dates
We are requiring new HC+NOX
standards for OB/PWC engines starting
in model year 2010 that will achieve
more than a 60 percent reduction from
the 2006 standards (see § 1045.103). We
are also establishing new CO emission
standards. These standards will result in
meaningful CO reductions from many
engines and prevent CO from increasing
for engines that already use technologies
with lower CO emissions. The new
emission standards are largely based on
certification data from cleaner-burning
four-stroke engines and two-stroke
direct-injection engines that are certified
under part 91. Section IV.H discusses
the technological feasibility of these
standards in more detail. Table IV–1
presents the exhaust emission standards
for OB/PWC. The HC+NOX emission
standards are the same as those adopted
by California ARB for 2008 and later
model years. We are also applying notto-exceed emission standards over a
range of engine operating conditions, as
described in Section IV.C.2.
TABLE IV–1: OB/PWC EXHAUST EMISSION STANDARDS [G/KW-HR]
Pollutant
Power
HC+NOX ..................................................................................................................
P ≤ 4.3
P > 4.3
P ≤ 40
P> 40
CO ............................................................................................................................
Emission standard
kW
kW
kW
kW
30.0
2.1 + 0.09 × (151 + 557/P0.9))
500—5.0 × P
300
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Note: P = maximum engine power in kilowatts (kW).
Our implementation date allows two
additional years beyond the
implementation date of the same
standards in California. Manufacturers
generally sell their lower-emission
engines, which are already meeting the
2008 California standards, nationwide.
However, the additional time will give
manufacturers time to address any
models that may not meet the upcoming
California standards or are not sold in
California. This also accommodates the
lead time concerns with the timing of
this final rule as expressed by the
commenters.
The emission standards apply at the
range of atmospheric pressures
represented by the test conditions
specified in part 1065. This includes
operation at elevated altitudes. Since
not all engines have electronic engines
with feedback controls to incorporate
altitude compensation, we are taking the
same approach here as for Small SI
engines where a similar dynamic is in
place. Specifically, we are requiring that
all engines must comply with emission
standards in the standard configuration
(i.e., without an altitude kit) at
barometric pressures above 94.0 kPa,
which corresponds to altitudes up to
about 2,000 feet above sea level (see
§ 1045.115). This will ensure that all
areas east of the Rocky Mountains and
most of the populated areas in Pacific
Coast states will have compliant engines
without depending on engine
adjustments. This becomes more
important as we anticipate
manufacturers increasingly relying on
technologies that are sensitive to
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controlling air-fuel ratio for reducing
emissions. For operation at higher
altitudes, manufacturers may rely on an
altitude kit that allows their engines to
meet emission standards at higher
elevations. In this case, engine
manufacturers must describe the kit
specifications in their application for
certification and identify in the owner’s
manual the altitude ranges for proper
engine performance and emission
control that are expected with and
without the altitude kit. The owner’s
manual must also state that operating
the engine with the wrong engine
configuration at a given altitude may
increase its emissions and decrease fuel
efficiency and performance. The
regulations specify that owners may
follow the manufacturer’s instructions
to modify their engines with altitude
kits without violating the tampering
prohibition. See Section IV.E.8 for
further discussion related to the
deployment of altitude kits where the
manufacturers rely on them for
operation at higher altitudes.
The new standards include the same
general provisions that apply today. For
example, engines must control
crankcase emissions. The regulations
also require compliance over the full
range of adjustable parameters and
prohibit the use of defeat devices. (See
§ 1045.115.)
(2) Not-to-Exceed Standards
We are adopting emission standards
that apply over an NTE zone. The NTE
standards are in the form of a multiplier
times the duty-cycle standard for
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HC+NOX and for CO (see § 1045.105).
Section IV.D.5 gives an overview of the
NTE standards and compliance
provisions and describes the NTE test
procedures.
Manufacturers commented that
certification to the NTE standards
requires additional testing even for
engine models that are currently
certified to emission levels below the
new duty-cycle based standards. In
addition, they expressed concern that
they may need to recalibrate existing
engine models to meet the NTE
standards. Manufacturers commented
that this would not be possible by 2010
because of the large number of engine
models. For most engines,
manufacturers carry over preexisting
certification test data from year to year.
Manufacturers commented that
additional time would be necessary to
retest, and potentially recalibrate, all
these engines for certification to the
NTE standards. To address these issues
regarding lead time needed to retest
these engines, we are not applying the
NTE standards for 2010–2012 model
year engines that are certified using
preexisting data (i.e., carryover engine
families). For new engine models,
manufacturers indicated that they will
be able to perform the NTE testing and
duty-cycle testing as part of their efforts
to certify to the new standards.
Therefore the primary implementation
date of 2010 applies to these engines.
Beginning in the 2013 model year, all
conventional OB/PWC engines must be
certified to meet the NTE standards.
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This NTE approach complements the
weighted modal emission tests included
in this rule. These steady-state duty
cycles and standards are intended to
establish average emission levels over
several discrete modes of engine
operation. Because it is an average,
manufacturers design their engines with
emission levels at individual points
varying as needed to maintain
maximum engine performance and still
meet the engine standard. The NTE
limit will be an additional requirement.
It is intended to ensure that emission
controls function with relative
consistency across the full range of
expected operating conditions.
(3) Emission Credit Programs
Engine manufacturers may use
emission credits to meet OB/PWC
standards under part 91. We are
adopting an ABT program for the new
HC+NOX emission standards that is
similar to the previous program (see part
1045, subpart H). A description of the
ABT provisions for the new OB/PWC
standards is described below.
OB/PWC engine manufacturers that
have generated HC+NOX credits under
the 2006 standards will be able to use
those credits to demonstrate compliance
with the new HC+NOX standards being
adopted in this final rule. The credits
generated under the 2006 standards are
subject to a three-year credit life.
Therefore, a manufacturer will be able
to use those credits for demonstrating
compliance with the new standards as
long as the credits have not expired.
We are allowing an indefinite life for
emission credits earned under the new
standards for OB/PWC engines. We
consider these emission credits to be
part of the overall program for
complying with standards. Given that
we may consider further reductions
beyond these standards in the future, we
believe it will be important to assess the
ABT credit situation that exists at the
time any further standards are
considered. Emission credit balances
will be part of the analysis for
determining the appropriate level and
timing of new standards, consistent
with the statutory requirement to
establish standards that represent the
greatest degree of emission reduction
achievable, considering cost, safety, lead
time, and other factors. If we were to
allow the use of credits generated under
the standards adopted in this rule to
meet more stringent standards adopt in
a future rulemaking, we may need to
adopt emission standards at more
stringent levels or with an earlier start
date than we would absent the
continued use of existing emission
credits, depending on the level of
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emission credit banks. Alternatively, we
may adopt future standards without
allowing the use of existing emission
credits.
We are adopting the equation for
calculating emission credits for OB/
PWC engines as proposed. This
equation represents a simpler
calculation than is currently used for
OB/PWC engines and is based on the
equation that is common in many of our
other ABT programs. The primary
difference is that the regulatory useful
life will be used in the credit calculation
rather than a discounted useful life
function based on engine type and
power rating. In addition, the emission
credits will be reported in units of
kilograms rather than grams.
We are also adopting an averaging
program for CO emissions. Under this
program, manufacturers can generate
credits with engine families that have
FELs below the CO emission standard to
be used for engine families in their
product line in the same model year that
are above the CO standard. However, we
are not establishing a banking program
for CO emissions. As noted in the
proposal, we are concerned that a
banking program could result in a large
accumulation of credits based on a
given company’s mix of engine
technologies. Furthermore, because we
generally allow trading only with
banked credits, we are not allowing
trading of CO emission credits.
EPA proposed that manufacturers
would not be able to earn credits for one
pollutant while using credits to comply
with the emissions standard for another
pollutant. We are dropping that
provision for the final rule. The
proposed restriction was modeled on
similar requirements in other ABT
programs where there was concern that
a manufacturer could use technologies
to reduce one pollutant while increasing
another pollutant. The types of
technologies manufacturers are
expected to use to comply with the new
standards include direct-injection twostroke engines or four-stroke engines.
Both of these technologies should result
in reductions in both HC+NOX
emissions and CO emissions compared
to current designs. While the
technologies are expected to reduce
both HC+NOX emissions and CO
emissions, there could be situations
where these technologies are capable of
meeting one of the emission standards
but not the other. EPA does not want to
preclude such engines from being able
to certify using the provisions of the
ABT program and is therefore dropping
the proposed restriction from the final
rule.
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59065
For OB/PWC engines subject to the
new emission standards, we are
adopting FEL caps to prevent the sale of
very high-emitting engines. For
HC+NOX, the FEL cap will be the
applicable 2006 and later model year
HC+NOX standard, which is dependent
on the average power of an engine
family. For CO, the FEL cap will be 150
g/kW-hr above the newly adopted CO
standard, which is also dependent on
the average power of an engine family.
We believe these FEL caps will allow a
great deal of flexibility for
manufacturers using credits, but will
require manufacturers to stop producing
engines that emit pollutants at
essentially uncontrolled levels.
We are specifying that OB/PWC
engines are in a separate averaging set
from SD/I engines, with an exception for
certain jet boat engines. This means that
credits earned by OB/PWC engines may
be used only to offset higher emissions
from other OB/PWC engines. Likewise,
credits earned by SD/I engines may be
used only to offset higher emissions
from other SD/I engines. As described in
Section III.C.2, manufacturers will be
able to use credits generated from OB/
PWC engines to demonstrate that their
jet boat engines meet the HC+NOX and
CO standards for SD/I engines if the
majority of units sold in the United
States from those related OB/PWC
engine families are sold for use as OB/
PWC engines.
Finally, manufacturers may include as
part of their federal credit calculation
the sales of engines in California as long
as they don’t separately account for
those emission credits under the
California regulations. We originally
proposed to exclude engines sold in
California that are subject to the
California ARB standards. However, we
consider California’s current HC+NOX
standards to be equivalent to those we
are adopting in this rulemaking, so we
would expect a widespread practice of
producing and marketing 50-state
products. Therefore, as long as a
manufacturer is not generating credits
under California’s averaging program for
OB/PWC engines, we would allow
manufacturers to count those engines
when calculating credits under EPA’s
program. This is consistent with how
EPA allows credits to be calculated in
other nonroad sectors, such as
recreational vehicles.
(4) Durability Provisions
We are keeping the useful life periods
from 40 CFR part 91. The specified
useful life for outboard engines is 10
years or 350 hours of operation,
whichever comes first. The useful life
for personal watercraft engines is 5
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years or 350 hours of operation,
whichever comes first. (See § 1045.103.)
We are updating the specified
emissions warranty periods for outboard
and personal watercraft engines to align
with our other emission control
programs (see § 1045.120). Most
nonroad engines have emissions
warranty periods that are half of the
total useful life period. Accordingly, the
new warranty period for outboard
engines is five years or 175 hours of
operation, whichever comes first. The
new warranty period for personal
watercraft engines is 30 months or 175
hours, whichever comes first. This
contrasts somewhat with the currently
specified warranty period of 200 hours
or two years (or three years for specified
major emission control components).
The new approach will slightly decrease
the warranty period in terms of hours,
but will somewhat increase the period
in terms of calendar years (or months).
If the manufacturer offers a longer
mechanical warranty for the engine or
any of its components at no additional
charge, we are requiring that the
emission-related warranty for the
respective engine or component must be
extended by the same amount. The
emission-related warranty includes
components related to controlling
exhaust, evaporative, and crankcase
emissions from the engine. This
approach to setting warranty
requirements is consistent with
provisions that apply in most other
programs for nonroad engines.
We are keeping the requirements
related to demonstrating the durability
of emission controls for purposes of
certification (see § 1045.235, § 1045.240,
and § 1045.245). Manufacturers must
run engines long enough to develop and
justify full-life deterioration factors.
This allows manufacturers to generate a
deterioration factor that helps ensure
that the engines will continue to control
emissions over a lifetime of operation.
The new requirement to generate
deterioration factors for CO emissions is
the same as that for HC+NOX emissions.
For the HC+NOX standard, we are
requiring that manufacturers use a
single deterioration factor for the sum of
HC and NOX emissions. However, if
manufacturers get our approval to
establish a deterioration factor on an
engine that is tested with service
accumulation representing less than the
full useful life for any reason, we will
require separate deterioration factors for
HC and NOX emissions. The advantage
of a combined deterioration factor is
that it can account for an improvement
in emission levels with aging. However,
for engines that have service
accumulation representing less than the
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full useful life, we believe it is not
appropriate to extrapolate measured
values indicating that emission levels
for a particular pollutant will decrease.
Under the current regulations,
emission-related maintenance is not
allowed during service accumulation to
establish deterioration factors. The only
maintenance that may be done must be
(1) regularly scheduled, (2) unrelated to
emissions, and (3) technologically
necessary. This typically includes
changing engine oil, oil filter, fuel filter,
and air filter. In addition, we are
specifying that manufacturers may not
schedule critical emission-related
maintenance during the useful life
period (see § 1045.125). This will
prevent manufacturers from designing
engines with emission controls that
depend on scheduled maintenance that
is not likely to occur with in-use
engines.
D. Changes to OB/PWC Test Procedures
We are making a number of minor
changes to the test procedures for OB/
PWC to make them more consistent
with the test procedures for other
nonroad spark-ignition engines. These
test provisions will apply to SD/I
marine engines as well.
(1) Duty Cycle
A duty cycle is the set of modes
(engine speed and load) over which an
engine is operated during a test. For
purposes of exhaust emission testing,
we are keeping the duty cycle specified
for OB/PWC engines, with two
adjustments (see § 1045.505). First, we
are requiring that manufacturers may
choose to run the specified duty cycle
as a ramped-modal cycle. Second, we
are changing the low-power test mode
from a specified 25 percent load
condition to 25.3 percent load, which
will complete the intended alignment
with the E4 duty cycle adopted by the
International Organization for
Standardization.
(2) Maximum Test Speed
The definition of maximum test
speed, where speed is the angular
velocity of an engine’s crankshaft
(usually expressed in revolutions per
minute, or rpm), is an important aspect
of the duty cycles for testing. Engine
manufacturers currently declare the
rated speeds for their engines and then
used the rated speed as the maximum
speed for testing. However, we have
established an objective procedure for
measuring this engine parameter to have
a clearer reference point for an engine’s
maximum test speed. This is important
to ensure that engines are tested at
operating points that correspond with
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in-use operation. This also helps ensure
that the NTE zone is appropriately
matched to in-use operating conditions.
We are defining the maximum test
speed for any engine to be the single
point on an engine’s maximum-power
versus speed curve that lies farthest
away from the zero-power, zero-speed
point on a normalized maximum-power
versus speed plot. In other words,
consider straight lines drawn between
the origin (speed = 0, load = 0) and each
point on an engine’s normalized
maximum-power versus speed curve.
The nominal value of maximum test
speed is defined at that point where the
length of this line reaches its maximum
value.
The engine mapping procedures in
part 1065 that we referenced in the
proposal allow manufacturers to declare
a value for maximum test speed that is
within 2.5 percent of the calculated (or
measured) nominal value. Based on the
manufacturers’ descriptions of the way
they instruct boat builders to match
propellers to their engines, we have
included in the final rule a special
allowance for manufacturers to declare
a value for maximum test speed that is
up to 500 rpm below the calculated
value. This equates to about 8 percent
of the calculated value for most engines;
however, we would never expect
manufacturers to select a value for
maximum test speed that is above the
nominal value, so the total allowable
range is not much greater than for other
engines. We also note that the maximum
test speed for a four-stroke engine that
remains installed in a vessel is the
highest engine speed that can occur. As
long as the propeller matching and other
vessel characteristics do not take the
engine outside of the manufacturer’s
specified range, the engine would need
to meet the Not-to-Exceed standards
based on the in-use value for maximum
test speed. These provisions related to
maximum test speed apply equally to
OB/PWC engines and SD/I engines.
(3) 40 CFR Part 1065
We are requiring that OB/PWC
engines certified to the new exhaust
emission standards use the test
procedures in 40 CFR part 1065 instead
of those in 40 CFR part 91.95 Part 1065
includes detailed laboratory and
equipment specifications and
procedures for equipment calibration
and emission measurements. These new
procedures will apply starting with the
introduction of new exhaust standards,
95 See our previous rulemakings related to 40 CFR
part 1065 for more information about the changes
in test provisions (70 FR 40420, July 13, 2005 and
67 FR 68242, November 8, 2002).
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though we will allow manufacturers to
start using these new procedures earlier
as an alternative procedure. The
procedures in part 1065 include
updated provisions to account for newer
measurement technologies and
improved calculation and corrections
procedures. Part 1065 also specifies
more detailed provisions related to
alternate procedures, including a
requirement to conduct testing
representative of in-use operation. In
many cases, we allow carryover of
emission test data from one year to
another. After the implementation of the
new standards, we will allow the
carryover of any test data generated
prior to 2009 under the test procedures
in 40 CFR part 91.
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(4) Engine Break-in
Testing new engines requires a period
of engine operation to stabilize emission
levels. The regulations specify two
separate figures for break-in periods.
First, for certification, we establish a
limit on how much an engine may
operate and still be considered a ‘‘lowhour’’ engine. The results of testing with
the low-hour engine are compared with
a deteriorated value after some degree of
service accumulation to establish a
deterioration factor. For Large SI
engines, we require that low-hour test
engines have no more than 300 hours of
engine operation. However, given the
shorter useful life for marine engines,
this will not make for a meaningful
process for establishing deterioration
factors, even if there is a degree of
commonality between the two types of
engines. We are requiring that low-hour
marine spark-ignition engines generally
have no more than 30 hours of engine
operation (see § 1045.801). This allows
some substantial time for break-in,
stabilization, and running multiple
tests, without approaching a significant
fraction of the useful life. The current
regulation in part 91 specifies that
manufacturers perform the low-hour
measurement after no more than 12
hours of engine operation (see
§ 91.408(a)(1)). The new allowance for
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up to 30 hours of engine operation is
consistent with what we have done for
recreational vehicles and will give
manufacturers more time to complete a
valid low-hour test.
For production-line testing there is
also a concern about how long an engine
should operate to reach a stabilized
emission level. We are keeping the
provision in part 91 that allows for a
presumed stabilization period of 12
hours (see § 90.117(a)). We believe 12
hours is sufficient to stabilize the
emissions from the engine.
(5) Not-to-Exceed Test Procedures and
Standards
Section III.D.2 discusses the general
concept and approach behind NTE
standards for Marine SI engines. In
addition, Section III.D.2 presents
specific zones and limits for catalystequipped marine engines. We are
applying the same general NTE testing
provisions to OB/PWC engines,
including the same broad NTE zone and
ambient conditions (see § 1045.515).
We anticipate that most OB/PWC
engines subject to the NTE standards
will use engine-based controls to meet
the exhaust emission standards. For that
reason, this discussion focuses on the
NTE zone and subzones for engines not
equipped with catalysts. Data presented
in Chapter 4 of the RIA suggests that the
emissions characteristics of marine
engines are largely dependent on
technology type. Four-stroke engines
tend to have relatively constant
emission levels throughout the NTE
zone. In contrast, two-stroke engines
tend to have high variability in
emissions, not only within the NTE
zone but between different engine
designs as well. Therefore, we
developed separate NTE approaches and
standards for four-stroke and two-stroke
engines. These approaches and
standards are discussed below.
(a) Four-Stroke Marine Engines
The NTE approach for four-stroke
marine engines without catalysts is
similar to that for catalyst-equipped
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engines as described in Section III. We
are applying the same NTE zone;
however, we are establishing different
subzones and emission limits based on
data presented in the Final RIA.
Emission data for four-stroke marine
engines suggest that brake-specific
emission rates are relatively constant
throughout the NTE zone. One
exception is slightly higher HC+NOX
emissions at low power. To account for
this, we are subdividing the NTE zone
to have a low-power subzone below 50
percent of maximum test speed. In this
low-power subzone, the HC+NOX NTE
limit is 1.6, while it is 1.4 for the
remainder of the NTE zone. The CO
NTE limit is 1.5 throughout the NTE
zone. Figure IV–1 presents the NTE
zone and subzones. These limits would
apply to all non-catalyzed four-stroke
engines. See Section III.D.2 for a
detailed discussion of NTE
requirements that apply for catalystequipped engines (including OB/PWC
engines).
As discussed above in Section IV.C.2,
we are providing extra lead time for
2010–2012 model year engines certified
using preexisting data. The purpose of
this provision is to allow testing and
calibration work to better fit into
product development cycles. We have
received an indication that a small
subset of existing outboard engines may
need additional time to meet the 1.4
NTE limit at mid-range speeds due to
technological challenges associated with
high-power supercharging.
Manufacturers have indicated that a
slightly higher limit of 1.6 would be
feasible in the 2013 time frame, but
additional time would be needed for
hardware changes to meet the 1.4 limit.
To address this issue, we are
temporarily expanding Subzone 2 to
include mid-range speeds up to 70
percent of maximum test speed for
supercharged outboard engines greater
than 150 kW. Beginning with the 2015
model year, these engines would be
subject to the same NTE zone and
standards as other four-stroke engines.
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(b) Two-Stroke Marine Engines
The emission data presented in
Chapter 4 of the Final RIA for twostroke direct-injection marine engines
suggest that these engines have high
variability in emissions, not only within
the NTE zone but between different
engine designs as well. Due to this
variability, we do not believe that a flat
(or stepped) limit in the NTE zone could
be effectively used to establish
meaningful standards for these engines.
At the same time, we continue to
believe that NTE standards are valuable
for facilitating in-use testing. We
therefore developed a weighted NTE
approach specifically for these engines.
In the long term, we may consider
further emission reductions based on
catalytic control applied to OB/PWC
engines. In this case, we would revisit
the appropriateness of the weighted
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NTE approach in the context of those
standards.
Under the weighted NTE approach,
emission data is collected at five test
points. These test points are idle, full
power, and the speeds specified in
Modes 2 through 4 of the 5-mode duty
cycle. Similar to the 5-mode duty cycle,
the five test points are weighted to
achieve a composite value. This
composite value must be no higher than
1.2 times the FEL for that engine family.
The difference in this approach from
the 5-mode duty cycle is that the test
torque is not specified. During an in-use
test, the engine would be set to the
target speed and the torque value would
be allowed to float. The actual torque
would depend on the propeller design,
the weight and condition of the boat,
and other factors. In addition, the
engine speed at wide open throttle
would be based on actual performance
on the boat. Because in-use engines
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installed in boats do not generally
operate on the theoretical propeller
curve used to define the 5-mode duty
cycle, this approach helps facilitate NTE
testing.
At each test mode, limits are placed
on allowable engine operation. These
limits are generally based on the NTE
zone presented above for four-stroke
engines, but there are two exceptions.
First, the lower torque limit at 40
percent speed is lowered slightly to
better ensure that an engine on an in-use
boat is capable of operating within the
NTE zone. Second, the speed range is
extended at wide-open throttle for the
same reason. Figure IV–3 presents the
NTE zone and subzones. These limits
would apply to all non-catalyzed twostroke engines. See Section III.D.2 for a
detailed discussion of NTE
requirements that apply to catalystequipped engines (including OB/PWC
engines).
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(6) Test Fuel
As described below in Section V.D.3,
we are adopting provisions that will
allow manufacturers to use a 10 percent
ethanol blend for certification testing of
exhaust emissions from Small SI
engines as an alternative to the standard
gasoline test fuel. We are adopting
similar provisions for Marine SI engines
in this rule. This option to use a 10
percent ethanol blend will begin with
the implementation date of the new
exhaust standards for both OB/PWC
engines and SD/I engines. The option to
use a 10 percent ethanol blend would
apply to PLT testing as well if the
manufacturer based their certification
on the 10 percent ethanol blend. The
test fuel specifications are based on
using the current gasoline test fuel and
adding ethanol until the blended fuel
has 10 percent ethanol by volume.
While we will allow use of a 10 percent
ethanol blend for certification, we
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expect to use our test fuel without
oxygenates for all confirmatory testing
for exhaust emissions. Therefore, an
engine manufacturer will want to
consider the impacts of ethanol on
emissions in evaluating the compliance
margin for the standard, or in setting the
FEL for the engine family if it is
participating in the ABT program. We
could decide at our own discretion to do
exhaust emissions testing using a 10
percent ethanol blend if the
manufacturer certified on that fuel.
Ethanol has been blended into in-use
gasoline for many years and its use has
been increasing in recent years. Under
provisions of the Energy Independence
and Security Act of 2007, ethanol is
required to be used in significantly
greater quantities. We project that
potentially 80 percent of the national
gasoline pool will contain ethanol by
2010, making ethanol blends (up to 10
percent) the de facto in-use fuel. As
ethanol blends become the main in-use
fuel, we believe it makes sense for
manufacturers to optimize their engine
designs with regard to emissions,
performance, and durability on such a
fuel. While limited data on Marine SI
engines operated on a 10 percent
ethanol blend suggests the HC emissions
will decrease and NOX emission will
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increase or stay the same, these effects
result in small decreases in total
HC+NOX emission levels, with the
difference generally being around 10
percent. CARB is currently running a
test program to look at the emission
impacts of ethanol blends on a range of
Marine SI engines. Based on the results
of that test program, we may consider
changes to the provisions allowing the
use of a 10 percent ethanol blend for
certification and production-line testing.
E. Additional Certification and
Compliance Provisions
(1) Production-Line Testing
We are continuing to require that
manufacturers routinely test engines at
the point of production to ensure that
production variability does not affect
the engine family’s compliance with
emission standards. The final rule
includes a variety of amendments and
adjustments as described in the
proposal. We may also require
manufacturers to perform production
line testing under the selective
enforcement auditing provisions of 40
CFR part 1068, subpart E.
(2) In-Use Testing
We are also continuing the
requirements related to the
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During laboratory testing, any point
within each of the four non-idle
subzones may be chosen as test points.
These test points do not necessarily
need to lie on a propeller curve. Note
that measured power should be used in
the calculation of the weighted brakespecific emissions.
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manufacturer-run in-use testing
program. Under this program,
manufacturers test field-aged engines to
determine whether they continue to
meet emission standards (see part 1045,
subpart E). We are, however, making a
variety of changes and clarifications to
the current requirements, as described
in the following sections.
(a) Adjustments Related to Engine
Selection
Both EPA and manufacturers have
gained insights from implementing the
current program. Manufacturers have
expressed a concern that engine families
are selected rather late in the model
year, which makes it harder to prepare
a test fleet for fulfilling testing
obligations. On the other hand, we have
seen that manufacturers certify some of
their engine families well into the
model year. By making selections early
in the model year, we will generally be
foregoing the opportunity to select
engine families for which manufacturers
don’t apply for certification until after
the selections occur.
To address these competing interests,
we are adopting an approach that allows
for early selection of engine families,
while preserving the potential to require
testing for engines that are certified later
in the model year. For complete
applications we receive by December 31
of a given calendar year for the
following model year, we expect to
select engine families for testing by the
end of February of the following year. If
we have not made a complete selection
of engine families by the end of
February, manufacturers have the
option of making their own selections
for in-use testing. The regulations
include criteria to serve as guidance for
manufacturers to make appropriate
selections. For example, we expect
manufacturers to most strongly consider
those engine families with the highest
projected sales volume and the smallest
compliance margins. Manufacturers
may also take into account past
experience with engine families if they
have already passed an in-use testing
regimen and have not undergone
significant design changes since that
time.
We will treat engine families
differently for in-use testing if we
receive the application after December
31. This applies, for example, if we
receive a complete application for a
2010 engine family in February 2010. In
these cases, the engine family will
automatically be subject to in-use
testing, without regard to the 25 percent
limitation that will otherwise dictate
our selections. This may appear to
increase the potential test burden, but
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the clear majority of applications for
certification are completed before the
end of the calendar year for the
following model year. This provision
will eliminate the manufacturers’ ability
to game the testing system by delaying
a family of potential concern until the
next calendar year. We expect to receive
few new applications after the end of
the calendar year. This will be
consistent with the manufacturers’
interest in early family selections,
without jeopardizing EPA’s interest in
being able to select from a
manufacturer’s full product lineup.
(b) Crankcase Emissions
Because the crankcase requirements
are based on a design specification
rather than emission measurements, the
anticipated crankcase technologies are
best evaluated simply by checking
whether or not they continue to
function as designed. As a result, we
intend for an inspection of in-use
engines to show whether these systems
continue to function properly
throughout the useful life, but we are
not requiring manufacturers to include
crankcase emission measurements as
part of the in-use testing program
described in this section. This is
consistent with the approach we have
taken in other programs.
(c) In-Use Emission Credits
Clean Air Act section 213 requires
engines to comply with emission
standards throughout the regulatory
useful life, and section 207 requires a
manufacturer to remedy in-use
nonconformity when we determine that
a substantial number of properly
maintained and used engines fail to
conform with the applicable emission
standards (42 U.S.C. 7541). As described
in the original rulemaking, a potential
option to address a nonconformity is
that manufacturers could use a
calculation of emission credits
generated under the in-use testing
program to avoid a recall determination
if an engine family’s in-use testing
results exceeded emission standards (61
FR 52095, October 4, 1996).
We are adopting a more general
approach to addressing potential
noncompliance under the in-use testing
program than is specified in 40 CFR part
91. The final regulations do not specify
how manufacturers could generate
emission credits to offset a
nonconforming engine family. This new
approach is preferred for two primary
reasons. First, manufacturers will be
able to use emission data generated from
field testing to characterize an engine
family’s average emission level. This
becomes necessarily more subjective,
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but allows us to consider a wider range
of information in evaluating the degree
to which manufacturers are complying
with emission standards across their
product line. Second, this approach
makes clearer the role of the emission
credits in our consideration to recall
failing engines. We plan to consider,
among other information, average
emission levels from multiple engine
families in deciding whether to recall
engines from a failing engine family. We
therefore believe it is not appropriate to
have a detailed emission credit program
defining precisely how and when to
calculate, generate, and use credits that
do not necessarily have value
elsewhere.
Not specifying how manufacturers
generate emission credits under the inuse testing program gives us the ability
to consider any appropriate test data in
deciding what action to take. In
generating this kind of information,
some general guidelines will apply. For
example, we expect manufacturers to
share test data from all engines and all
engine families tested under the in-use
testing program, including nonstandard
tests that might be used to screen
engines for later measurement. This
allows us to understand the
manufacturers’ overall level of
performance in controlling emissions to
meet emission standards. Average
emission levels should be calculated
over a running three-year period to
include a broad range of testing without
skewing the results based on old
designs. Emission values from engines
certified to different tiers of emission
standards or tested using different
measurement procedures should not be
combined to calculate a single average
emission level. Average emission levels
should be calculated according to the
following equation, rounding the results
to 0.1 g/kW-hr:
Average EL = Si[(STD–CL)i × (UL)i ×
(Sales)i × Poweri × LFi] ÷ Si [(UL)i ×
(Sales)i × Poweri × LFi]
Where:
Average EL = Average emission level in
g/kW-hr.
Salesi = The number of eligible sales, tracked
to the point of first retail sale in the U.S.,
for the given engine family during the
model year.
(STD–CL)i = The difference between the
emission standard (or Family Emission
Limit) and the average emission level for
an in-use testing family in g/kW-hr.
ULi = Useful life in hours.
Poweri = The sales-weighted average
maximum engine power for an engine
family in kW.
LFi = Load factor or fraction of maximum
engine power utilized in use; use 0.50 for
engine families used only in constant-
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speed applications and 0.32 for all other
engine families.
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We have adopted this same approach
for the in-use testing program that
applies for Large SI engines in 40 CFR
part 1048.
(3) Optional Procedures for Field
Testing
Outboard engines are inherently
portable, so it may be easier to test them
in the laboratory than in the field.
However, there is a strong advantage to
using portable measurement equipment
to test personal watercraft and SD/I
engines while the engine remains
installed to avoid the effort of taking the
engine out and setting it up in a
laboratory. Field testing will also
provide a much better means of
measuring emissions to establish
compliance with the NTE standards,
because it is intended to ensure control
of emissions during normal in-use
operation that may not occur during
laboratory testing over the specified
duty cycle. We are adopting the field
testing provisions described below as an
option for all OB/PWC and SD/I
engines.
The regulations at 40 CFR part 1065,
subpart J, specify how to measure
emissions using portable measurement
equipment. To test engines while they
remain installed, analyzers are
connected to the engine’s exhaust to
detect emission concentrations during
normal operation. Exhaust volumetric
flow rate and continuous power output
are also needed to convert the analyzer
responses to units of g/kW-hr for
comparing to emission standards. These
values can be calculated from
measurements of the engine intake flow
rate, the exhaust air-fuel ratio and the
engine speed, and from torque
information.
Available small analyzers and other
equipment may be adapted for
measuring emissions in the field. A
portable flame ionization detector can
measure total hydrocarbon
concentrations. A portable analyzer
based on zirconia technology can
measure NOX emissions. A
nondispersive infrared (NDIR) unit can
measure CO. We are requiring
manufacturers to specify how they will
intend to draw emission samples from
in-use engines for testing installed
engines. For example, emission samples
can be drawn from the exhaust flow
directly upstream of the point at which
water is mixed into the exhaust flow.
This should minimize collection of
water in the extracted sample, though a
water separator may be needed to
maintain a sufficiently dry sample. Mass
flow rates also factor into the torque
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calculation; this may be measured either
in the intake or exhaust manifold.
Calculating brake-specific emissions
depends on determining instantaneous
engine speed and torque levels. We are
therefore requiring manufacturers to
design their engine control systems to
be able to continuously monitor engine
speed and torque. We have already
adopted this requirement for other
mobile source programs where
electronic engine control is used.
Monitoring speed values is
straightforward. For torque, the onboard
computer needs to convert measured
engine parameters into useful units.
Manufacturers generally will need to
monitor a surrogate value such as intake
manifold pressure or throttle position
(or both), then rely on a look-up table
programmed into the onboard computer
to convert these torque indicators into
Newton-meters. Manufacturers may also
want to program look-up tables for
torque conversion into a remote scan
tool. Part 1065 specifies the
performance requirements for accuracy,
repeatability, and noise related to speed
and torque measurements. These
tolerances are taken into account in the
selection of the new NTE standards. We
are adopting the requirement to meet
the torque-broadcasting requirements in
the 2013 model year, which aligns with
the final implementation of the NTE
standards.
(4) Other Changes for In-Use Testing
A question has been raised regarding
the extent of liability if an engine family
is found to be noncompliant during inuse testing. Because it can take up to
two years to complete the in-use testing
regimen for an engine family, we want
to clarify the status of engines produced
under that engine family’s certificate,
and under the certificates of earlier and
later engine families that were
effectively of the same design. For
example, manufacturers in many cases
use carryover data to continue certifying
new engine families for a subsequent
model year; this avoids the need to
produce new test data for engines whose
design does not change from year to
year. For these cases, absent any
contrary information from the
manufacturer, we will maintain the
discretion to include other applicable
engine families in the scope of any
eventual recall, as allowed by the Act.
In response to comments received
from manufacturers, we have agreed to
adopt a provision allowing
manufacturers to request hardship relief
under the in-use testing program if
conditions outside their control prevent
them from completing the required
testing. We would expect this to be a
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59071
rare occurrence, but this provision will
allow us to accommodate manufacturers
if extreme unforeseen circumstances
prevent a manufacturer from completing
a test program.
There are a variety of smaller changes
to the in-use testing provisions as a
result of updating the regulatory
language to reflect the language changes
that we adopted for similar testing with
Large SI engines. First, we are removing
the requirement to select engines that
have had service accumulation
representing less than 75 percent of the
useful life. This gives manufacturers the
flexibility to test somewhat older
engines if they want to. Second, we are
slightly adjusting the description of the
timing of the test program, specifying
that the manufacturer must submit a test
plan within 12 months of EPA selecting
the family for testing, with a
requirement to complete all testing
within 24 months. This contrasts with
the current requirement to complete
testing within 12 months after the start
of testing, which in turn must occur
within 12 months of family selection.
We believe the modified approach
allows additional flexibility without
delaying the conclusion of testing.
Third, we are requiring that
manufacturers explain why they
excluded any particular engines from
testing. Finally, we are requiring
manufacturers to report any
noncompliance within 15 days after
completion of testing for a family, rather
than 15 days after an individual engine
fails. This has the advantage for
manufacturers and the Agency of a more
unified reporting after testing is
complete, rather than piecemeal
reporting before conclusions can be
drawn.
(5) Use of Engines Already Certified to
Other Programs
In some cases, manufacturers may
want to use engines already certified
under our other programs. Engines
certified to the emission standards for
highway applications in part 86 or Large
SI applications in part 1048 are meeting
more stringent standards. We are
therefore accepting the pre-existing
certification for these engines used in
marine applications, on the condition
that the engine is not changed from its
certified configuration in any way (see
§ 1045.605). We allow this in a similar
way for a limited number of engines
certified to the Small SI emission
standards (see § 1045.610). The number
of installed marine engines must
generally be less then five percent of the
total U.S. sales of that engine model in
all applications.
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(6) Import-Specific Information at
Certification
We are requiring additional
information to improve our ability to
oversee compliance related to imported
engines (see § 1045.205). In the
application for certification, the
following additional information is
necessary: (1) The port or ports at which
the manufacturer has imported engines
over the previous 12 months, (2) the
names and addresses of the agents the
manufacturer has authorized to import
the engines, and (3) the location of the
test facilities in the United States where
the manufacturer will test the engines if
we select them for testing under a
selective enforcement audit. See Section
1.3 of the Summary and Analysis of
Comments for further discussion related
to naming test facilities in the United
States.
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(7) Alternate Fuels
The emission standards apply to all
spark-ignition engines regardless of the
fuel they use. Almost all Marine SI
engines operate on gasoline, but these
engines may also operate on other fuels,
such as natural gas, liquefied petroleum
gas, ethanol, or methanol. The test
procedures in 40 CFR part 1065 describe
adjustments needed for operating test
engines with oxygenated fuels.
In some special cases, a single engine
is designed to alternately run on
different fuels. For example, some
engines can switch back and forth
between natural gas and LPG. We are
adding a clarification to the regulations
to describe how manufacturers would
submit certification data and divide
such engines into engine families. We
would expect a manufacturer to submit
test data on each fuel type. If
manufacturers produce engines that run
only on one fuel where that dedicatedfuel engine is identical to a dual-fuel
engine with respect to that fuel, those
engines could be included in the same
family. This is also true for the second
fuel. For example, if a manufacturer
produces an engine that can run on both
gasoline and LPG and also produces that
engine model in gasoline-only and LPGonly versions without adjusting the
calibration or other aspects of that
configuration, those engines may all be
included in the same engine family.
Once an engine is placed into service,
someone might want to convert it to
operate on a different fuel. This would
take the engine out of its certified
configuration, so we are requiring that
someone performing such a fuel
conversion to go through a certification
process. We will allow certification of
the complete engine using normal
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certification procedures, or the
aftermarket conversion kit could be
certified using the provisions of 40 CFR
part 85, subpart V. This contrasts with
the provisions in part 91 that allow for
fuel conversions that can be
demonstrated not to increase emission
levels above the applicable standard.
We propose to apply this requirement
starting January 1, 2010. (See § 91.1103
and § 1045.645.)
(8) Special Provisions Related to
Altitude
As described in Section IV.C.1, we are
allowing manufacturers to comply with
emission standards at high altitudes
using an altitude kit. Manufacturers
using altitude kits to comply at altitude
must take steps to describe their altitude
kits in the application for certification
and explain their basis for believing that
engines with these altitude kits will
comply with emission standards at high
altitude. Manufacturers must also
describe a plan for making information
and parts available such that the
widespread use of altitude kits will
reasonably be expected in high-altitude
areas. For a more thorough description
of these compliance provisions, see the
discussion in Section V.E.5 for
nonhandheld Small SI engines.
F. Other Adjustments to Regulatory
Provisions
We are moving the regulatory
requirements for marine spark-ignition
engines from 40 CFR part 91 to 40 CFR
part 1045. This gives us the opportunity
to update the details of our certification
and compliance program to be
consistent with the comparable
provisions that apply to other engine
categories. The following paragraphs
highlight some of the provisions in the
new language that may involve
noteworthy changes from the current
regulations in part 91. All these
provisions apply equally to SD/I
engines, except that they are not subject
to the current requirements in 40 CFR
part 91.
We are making some adjustments to
the criteria for defining engine families
(see § 1045.230). The fundamental
principle behind engine families is to
group together engines that will have
similar emission characteristics over the
useful life. As a result, all engines
within an engine family must have the
same approximate bore diameter and
use the same method of air aspiration
(for example, naturally aspirated vs.
turbocharged). Under the previous
regulation, manufacturers were allowed
the discretion to consider bore and
stroke dimensions and aspiration
method for subdividing engine families
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beyond what was required under the
primary criteria in § 91.115. We believe
engines with substantially different bore
diameters will have combustion and
operating characteristics that must be
taken into account with unique
engineering. Similarly, adding a
turbocharger or supercharger changes
the engine’s combustion and emission
control in important ways. We are also
requiring that all the engines in an
engine family use the same type of fuel.
This may have been a simple oversight
in the current regulations, since all OB/
PWC engines operate on gasoline.
However, if a manufacturer were to
produce an engine model that runs on
natural gas or another alternative fuel,
that engine model should be in its own
engine family. See Section IV.E.7 for a
discussion of dual-fuel engines. Finally
we are removing the provision currently
in part 91 related to the engine-cooling
mechanism. Manufacturers pointed out
that raw-water cooling and separatecircuit cooling do not have a significant
effect on an engine’s emission
characteristics.
The new regulatory language related
to engine labels remains largely
unchanged from the previous
requirements (see § 1045.135). We are
including a provision to allow
manufacturers to print labels that have
a different company’s trademark. Some
manufacturers in other programs have
requested this flexibility for marketing
purposes.
The warranty provisions are described
above. We are adding an administrative
requirement to describe the provisions
of the emission-related warranty in the
owners manual (see § 1045.120). We
expect that many manufacturers already
do this, but believe it is appropriate to
require this as a routine practice.
Certification procedures depend on
establishing deterioration factors to
predict the degradation in emission
controls that occurs over the course of
an engine’s useful life. This typically
involves service accumulation in the
laboratory to simulate in-use operation.
Since manufacturers do in-use testing to
further characterize this deterioration
rate, we are specifying that deterioration
factors for certification must take into
account any available data from in-use
testing with similar engines. This
provision applies in most of our
emission control programs that involve
routine in-use testing. To the extent this
information is available, it should be
factored into the certification process.
For example, if in-use testing shows that
emission deterioration is substantially
higher than that characterized by the
deterioration factor, we expect the
manufacturer to factor the in-use data
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into a new deterioration factor, or to
revise durability testing procedures to
better represent the observed in-use
degradation.
Maximum engine power for an engine
family is an important parameter. For
example, maximum engine power
determines the applicable CO standard
for engines at or below 40 kW. For
bigger engines, emission credits are
calculated based on total power output.
As a result, we are specifying that
manufacturers determine their engines’
maximum engine power as the point of
maximum engine power on the engine’s
nominal power curve (see § 1045.140).
This value may be established as a
design value, but must be determined
consistent with the engine mapping
procedures in § 1065.510. The
manufacturer must adjust the declared
value for maximum engine power if it
does not fall within the range of values
from production engines.
The new requirements related to the
application for certification will involve
some new information, most of which is
described above, such as installation
instructions and a description of how
engines comply with not-to-exceed
standards (see § 1045.205). In addition,
we are requiring that manufacturers
submit projected sales volumes for each
family, rather than allowing
manufacturers to keep these records and
make them available upon request.
Manufacturers already do this routinely
and it is helpful to have ready access to
this information to maintain compliance
oversight for such things as emission
credit calculations. We are also
requiring that each manufacturer
identify an agent for service in the
United States. For companies based
outside the United States, this ensures
that we will be able to maintain contact
regarding any official communication
that may be required. We have adopted
these same requirements for other
nonroad programs.
We are requiring that manufacturers
use good engineering judgment in all
aspects of their effort to comply with
regulatory requirements. The
regulations at § 1068.5 describe how we
will apply this provision and what we
will require of manufacturers where we
disagree with a manufacturer’s
judgment.
We are also establishing new defectreporting requirements. These
requirements are described in Section
VIII of the preamble to the proposed
rule.
It is common practice for one
company to produce engine blocks that
a second company modifies for use as
a marine engine. Since our regulations
prohibit the sale of uncertified engines,
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we are establishing provisions to clarify
the status of these engines and defining
a path by which these engines can be
handled without violating the
regulations. See Section VIII.C.1 for
more information.
G. Small-Business Provisions
The OB/PWC market has traditionally
been made up of large businesses. We
anticipate that the OB/PWC standards
will be met through the expanded use
of existing cleaner engine technologies.
Small businesses certifying to standards
today are already using technologies
that could be used to meet the new
standards. As a result, we are adopting
only three small business regulatory
relief provisions for small business
manufacturers of OB/PWC engines. We
are allowing small business OB/PWC
engine manufacturers to be exempt from
PLT testing and to use assigned
deterioration factors for certification.
(EPA will provide guidance to engine
manufacturers on the assigned
deterioration factors prior to
implementation of the new OB/PWC
standards.) We are also extending the
economic hardship relief to OB/PWC
engine manufacturers that qualify as
small businesses (see § 1068.250). We
are defining small business eligibility
criteria for OB/PWC engine
manufacturers based on an employee
cut-off of 250 employees.
In addition to the flexibilities noted
above, all OB/PWC engine
manufacturers, regardless of size, will
be able to apply for the unusual
circumstances hardship in § 1068.245.
Finally, all OB/PWC vessel
manufacturers that rely on other
companies to provide certified engines
or fuel system components for their
product will be able to apply for the
hardship provisions in § 1068.255.
H. Technological Feasibility
(1) Level of Standards
Over the past several years,
manufacturers have demonstrated their
ability to achieve significant HC+NOX
emission reductions from outboard and
personal watercraft engines. This has
largely been accomplished through the
introduction of two-stroke direct
injection engines and conversion to
four-stroke engines. Recent certification
data for these types of engines show that
these technologies may be used to
achieve emission levels significantly
below the current exhaust emission
standards. In fact, California standards
require a 65 percent reduction beyond
the current federal standards.
Our own analysis of recent
certification data shows that most four-
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stroke outboard engines and many twostroke direct injection outboard engines
can meet the final HC+NOX standard.
Similarly, although PWC engines tend
to have higher HC+NOX emissions,
presumably due to their higher power
densities, many of these engines can
also meet the new HC+NOX standard.
Although there is currently no CO
standard for OB/PWC engines, OB/PWC
manufacturers are required to report CO
emissions from their engines (see
§ 91.107(d)(9)). These emissions are
based on test data from new engines and
do not consider deterioration or
compliance margins. Based on this data,
all the two-stroke direct injection
engines show emissions well below the
new standards. In addition, the majority
of four-stroke engines meet the new CO
standards as well.
We therefore believe the HC+NOX and
CO emission standards will be achieved
by phasing out conventional carbureted
two-stroke engines and replacing them
with four-stroke engines or two-stroke
direct injection engines. This has been
the market-driven trend over the last
five years. Chapter 4 of the Final RIA
presents charts that compare
certification data to the new standards.
(2) Implementation Dates
We are implementing the new
emission standards beginning with the
2010 model year. This gives two
additional years beyond the
implementation date of the same
standards in California. This additional
time may be necessary for
manufacturers that do not sell engine
models in California or that sell less
than their full product lineup into the
California market. We believe the same
technology used to meet the 2008
standards in California could be used
nationwide with the additional year
allowed for any engine models not sold
in California. Low-emission engines
sold in California are generally sold
nationwide as part of manufacturer
compliance strategies for EPA’s 2006
standards. Manufacturers have
indicated that they are calibrating their
four-stroke and direct-injection twostroke engines to meet the California
requirements. To meet the new
standards, manufacturers’ efforts will
primarily center on phasing out their
higher-emission carbureted two-stroke
engines and producing more of their
lower emission engines.
(3) Technological Approaches
Conventional two-stroke engines add
a fuel-oil mixture to the intake air with
a carburetor, and use the crankcase to
force this mixed charge air into the
combustion chamber. In the two-stroke
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design, the exhaust gases must be
purged from the cylinder while the fresh
charge enters the cylinder. With
traditional two-stroke designs, the fresh
charge, with unburned fuel and oil, will
push the exhaust gases out of the
combustion chamber as the combustion
event concludes. As a result, 25 percent
or more of the fresh fuel-oil could pass
through the engine unburned. This is
known as scavenging losses.
Manufacturers have phased out sales of
the majority of their traditional twostroke engines to meet the federal 2006
OB/PWC exhaust emission standards.
However, many of these engines still
remain in the product mix as a result of
emission credits.
One approach to minimizing
scavenging losses in a two-stroke engine
is through the use of direct fuel
injection into the combustion chamber.
The primary advantage of direct
injection for a two-stroke engine is that
the exhaust gases can be scavenged with
fresh air and fuel can be injected into
the combustion chamber after the
exhaust port closes. As a result,
hydrocarbon emissions, fuel economy,
and oil consumption are greatly
improved. Some users prefer two-stroke
direct injection engines over four-stroke
engines due to the higher power-toweight ratio. Most of the two-stroke
direct injection engines certified to the
current OB/PWC emission standards
have HC+NOX emissions levels
somewhat higher than certified fourstroke engines. However, these engines
also typically have lower CO emissions
due to the nature of a heterogeneous
charge. By injecting the fuel directly
into a charge of air in the combustion
chamber, localized areas of lean air/fuel
mixtures are created where CO is
efficiently oxidized.
OB/PWC manufacturers are also
achieving lower emissions through the
use of four-stroke engine designs.
Because a single combustion event takes
place over two revolutions of the
crankshaft, the fresh fuel-air charge can
enter the combustion chamber after the
exhaust valve is closed. This minimizes
scavenging losses. Manufacturers
currently offer four-stroke marine
engines with maximum engine power
ranging from 1.5 to more than 250 kW.
These engines are available with
carburetion, throttle-body fuel injection,
or multi-point fuel injection. Based on
the certification data, whether the
engine is carbureted or fuel-injected
does not have a significant effect on
combined HC+NOX emissions. For PWC
engines, the HC+NOX levels are
somewhat higher, primarily due to their
higher power-to-weight ratio. CO
emissions from PWC engines are similar
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to those for four-stroke outboard
engines.
One manufacturer has certified two
PWC engine models with oxidation
catalysts. One engine model uses the
oxidation catalyst in conjunction with a
carburetor while the other uses throttlebody fuel injection. In this application,
the exhaust system is shaped in such a
way to protect the catalyst from water.
The exhaust system is relatively large
compared to the size of the engine. We
are not aware of any efforts to develop
a three-way catalyst system for PWC
engines. We are also not aware of any
development efforts to package a
catalyst into the exhaust system of an
outboard marine engine. In current
designs, water and exhaust are mixed in
the exhaust system to help cool the
exhaust and tune the engine. Water can
work its way up through the exhaust
system because the lower end is under
water and varying pressures in the
exhaust stream can draw water against
the prevailing gas flow. As discussed in
Chapter 4 of the Final RIA, saltwater can
be detrimental to catalyst performance
and durability. In addition, outboard
engines are designed with lower units
that are designed to be as thin as
possible to improve the ability to turn
the engine on the back of the boat and
to reduce drag on the lowest part of the
unit. This raises concerns about the
placement and packaging of catalysts in
the exhaust stream. Certainly, the
success of packaging catalysts in
sterndrive and inboard boats in recent
development efforts (see Section III)
suggests that catalysts may be feasible
for outboards with additional effort.
However, this has not yet been
demonstrated and significant
development efforts will be necessary.
(4) Regulatory Alternatives
We considered a level of 10 g/kW-hr
HC+NOX for OB/PWC engines above 40
kW with an equivalent percent
reduction below the new standards for
engines at or below 40 kW. This second
tier of standards could apply in the 2012
or later time frame. Such a standard
would be consistent with currently
certified emission levels from a
significant number of four-stroke
outboard engines. We had three
concerns with adopting this second tier
of OB/PWC standards. First, while some
four-stroke engines may be able to meet
a 10 g/kW-hr standard with improved
calibrations, it is not clear that all
engines could meet this standard
without applying catalyst technology.
As described in Section IV.H.3, we
believe it is not appropriate to base
standards in this rule on the use of
catalysts for OB/PWC engines. Second,
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certification data for personal watercraft
engines show somewhat higher exhaust
emission levels, so setting the standard
at 10 g/kW-hr would likely require
catalysts for many models. Third, it is
not clear that two-stroke engines would
be able to meet the more stringent
standard, even with direct injection and
catalysts. These engines operate with
lean air-fuel ratios, so reducing NOX
emissions with any kind of
aftertreatment is especially challenging.
Therefore, unlike the new standards
for sterndrive and inboard engines, we
are not adopting OB/PWC standards that
require the use of catalysts. Catalyst
technology would be necessary for
significant additional control of
HC+NOX and CO emissions for these
engines. While there is good potential
for eventual application of catalyst
technology to outboard and personal
watercraft engines, we believe the
technology is not adequately
demonstrated at this point. Much
laboratory and in-water work is needed.
(5) Our Conclusions
We believe the final emission
standards can be achieved by phasing
out conventional carbureted two-stroke
engines in favor of four-stroke engines
or two-stroke direct injection engines.
The four-stroke engines or two-stroke
direct injection engines are already
widely available from marine engine
manufacturers. One or both of these
technologies are currently in place for
the whole range of outboard and
personal watercraft engines.
The new exhaust emission standards
represent the greatest degree of emission
control achievable in the contemplated
time frame. While manufacturers can
meet the standards with their full
product line in 2010, requiring full
compliance with a nationwide program
earlier, such as in the same year that
California introduces new emission
standards, will pose an unreasonable
requirement. Allowing two years
beyond California’s requirements is
necessary to allow manufacturers to
certify their full product line to the new
standards, not only those products they
will make available in California. Also,
as described above, we believe the
catalyst technology that will be required
to meet emission standards substantially
more stringent than we are adopting has
not been adequately demonstrated for
outboard or personal watercraft engines.
As such, we believe the new standards
for HC+NOX and CO emissions are the
most stringent possible in this
rulemaking. More time to gain
experience with catalysts on sterndrive
and inboard engines and a substantial
engineering effort to apply that learning
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to outboard and personal watercraft
engines may allow us to pursue more
stringent standards in a future
rulemaking.
As discussed in Section VII, we do
not believe the final standards will have
negative effects on energy, noise, or
safety and may lead to some positive
effects.
V. Small SI Engines
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A. Overview
This section applies to new nonroad
spark-ignition engines with rated power
at or below 19 kW (‘‘Small SI engines’’).
These engines are most often used in
lawn and garden applications, typically
by individual consumers; they are many
times also used by commercial operators
and they provide power for a wide range
of other home, industrial, farm, and
construction applications. The engines
are typically air-cooled single-cylinder
models, though Class II engines (with
displacement over 225 cc) may have two
or three cylinders, and premium models
with higher power may be water-cooled.
We have already adopted two phases
of exhaust standards for Small SI
engines. The first phase of standards for
nonhandheld engines generally led
manufacturers to convert any two-stroke
engines to four-stroke engines. These
standards applied only at the time of
sale. The second phase of standards for
nonhandheld engines generally led
manufacturers to apply emission control
technologies, such as in-cylinder
controls and improved carburetion, with
the additional requirement that
manufacturers needed to meet emission
standards over a useful life period.
As described in Section I, this final
rule is the result of a Congressional
mandate that springs from the new
California ARB standards. In 2003,
California ARB adopted more stringent
standards for nonhandheld engines.
These standards target emission
reductions of approximately 35 percent
below EPA’s Phase 2 standards and are
based on the expectation that
manufacturers will use relatively lowefficiency three-way catalysts to control
HC+NOX emissions. California ARB did
not change the applicable CO emission
standard.96
We are adding these new regulations
for Small SI engines in 40 CFR part 1054
rather than changing the current
regulations in 40 CFR part 90. This gives
96 California ARB also adopted new fuel
evaporative emission standards for equipment using
handheld and nonhandheld engines. These
included tank permeation standards for both types
of equipment and hose permeation, running loss,
and diurnal emission standards for nonhandheld
equipment. See Section VI for additional
information related to evaporative emissions.
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us the opportunity to update the details
of our certification and compliance
program that are consistent with the
comparable provisions that apply to
other engine categories and describe
regulatory requirements in plain
language. Most of the change in
regulatory text provides improved
clarity without changing procedures or
compliance obligations. Where there is
a change that warrants further attention,
we describe the need for the change
below. For nonhandheld engines,
manufacturers must comply with all the
provisions in part 1054 once the Phase
3 standards begin to apply in 2011 or
2012. For handheld engines,
manufacturers must comply with the
provisions in part 1054 starting in 2010.
Note, however, that part 1054 specifies
that certain provisions do not apply for
handheld engines until sometime after
2010.
Engines and equipment subject to part
1054 are also subject to the general
compliance provisions in 40 CFR part
1068. These include prohibited acts and
penalties, exemptions and importation
provisions, selective enforcement
audits, defect reporting and recall, and
hearing procedures. See Section VIII of
the preamble to the proposed rule for
further discussion of these general
compliance provisions.
B. Engines Covered by This Rule
This action includes more stringent
exhaust emission standards for new
nonroad engines with rated power at or
below 19 kW that are sold in the United
States. The exhaust standards are for
nonhandheld engines (Classes I and II).
As described in Section I, handheld
Small SI engines (Classes III, IV, and V)
are also subject to standards, but we are
not changing the level of exhaust
emission standards for these engines. As
described in Section VI, we are also
adopting new standards for controlling
evaporative emissions from Small SI
engines, including both handheld and
nonhandheld engines. Certain of the
provisions discussed in this Section V
apply to both handheld and
nonhandheld engines, as noted.
Reference to both handheld and
nonhandheld engines also includes
marine auxiliary engines subject to the
Small SI engine standards for that size
engine.
(1) Engines Covered by Other Programs
The Small SI engine standards do not
apply to recreational vehicles covered
by EPA emission standards in 40 CFR
part 1051. The regulations in part 1051
apply to off-highway motorcycles,
snowmobiles, all-terrain vehicles, and
certain offroad utility vehicles.
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However, if an amphibious vehicle or
other recreational vehicle with an
engine at or below 19 kW is not subject
to standards under part 1051, its engine
will need to meet the Small SI engine
standards. We also do not consider
vehicles such as go karts or golf carts to
be subject to part 1051 because they are
not intended for high-speed operation
over rough terrain; these engines are
also subject to Small SI engine
standards. The Small SI engine
standards do not apply to engines used
in scooters or other vehicles that qualify
as motor vehicles.
Consistent with the current regulation
under 40 CFR part 90, Small SI engine
standards apply to spark-ignition
engines used as generators or for other
auxiliary power on marine vessels, but
not to marine propulsion engines. As
described below, we are finalizing more
stringent exhaust emission standards
that will apply uniquely to marine
generator engines.
Engines with rated power above 19
kW are subject to emission standards
under 40 CFR part 1048. However, we
adopted a special provision under part
1048 allowing engines with total
displacement at or below 1000 cc and
with rated power at or below 30 kW to
meet the applicable Small SI engine
standards instead of the standards in
part 1048. For any engines that are
certified using this provision, any
emission standards that we adopt for
Class II engines and equipment in this
rulemaking (or in later rulemakings)
will also apply at the same time. Since
these engines are not required to meet
the Small SI engine standards we have
not included them in the analyses
associated with this final rule.
(2) Maximum Engine Power and Engine
Displacement
Under the current regulations, ‘‘rated
power’’ and ‘‘power rating’’ are
determined by the manufacturer with
little or no direction for selecting
appropriate values. We are establishing
an objective approach to establishing
the alternative term ‘‘maximum engine
power’’ under the regulations (see
§ 1054.140). This value has regulatory
significance for Small SI engines only to
establish whether or not engines are
instead subject to Large SI engine
standards. Determining maximum
engine power is therefore relevant only
for those engines that are approaching
the line separating these two engine
categories. We are requiring that
manufacturers determine and report
maximum engine power if their
emission-data engine has a maximum
modal power at or above 15 kW (at or
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above 25 kW if engine displacement is
at or below 1000 cc).
Similarly, the regulations depend on
engine displacement to differentiate
engines for the applicability of different
standards. The regulations currently
provide no objective direction or
restriction regarding the determination
of engine displacement. We are defining
displacement as the intended swept
volume of the engine to the nearest
cubic centimeter, where the engine’s
swept volume is the product of the
internal cross-sectional area of the
cylinders, the stroke length, and the
number of cylinders.
For both maximum engine power and
displacement, the declared values must
be within the range of the values from
production engines considering normal
production variability. This does not
imply that production engines need to
be routinely tested or measured to verify
the declared values, but it serves to
define a range of appropriate values and
provides a mechanism by which we can
ensure that the declared values conform
to the production engines in question. If
production engines are found to have
different values for maximum engine
power or displacement, this should be
noted in a change to the application for
certification.
(3) Exempted or Excluded Engines
Under the Clean Air Act, engines that
are used in stationary applications are
not nonroad engines. States are
generally preempted from setting
emission standards for nonroad engines
but this preemption does not apply to
stationary engines. EPA has adopted
emission standards for stationary
compression-ignition engines sold or
used in the United States (71 FR 39154,
July 11, 2006). EPA also recently
adopted emission standards for
stationary spark-ignition engines in a
separate action (73 FR 3568, January 18,
2008). In pursuing emission standards
for stationary engines, we have
attempted to maintain consistency
between stationary and nonroad
requirements as much as possible. As
explained in the stationary rule,
stationary spark-ignition engines below
19 kW are almost all sold into
residential applications so we believe it
is not appropriate to include
requirements for owners or operators
that will normally be part of a program
for implementing standards for
stationary engines. As a result, we
indicated in the stationary rule that it is
most appropriate to set exhaust and
evaporative emission standards for
stationary spark-ignition engines and
equipment below 19 kW as if they were
used in nonroad applications. This will
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allow manufacturers to make a single
product that meets all applicable EPA
standards for both stationary and
nonroad applications.
The Clean Air Act provides for a
different regulatory approach for
engines used solely in competition.
Rather than relying on engine design
features that serve as inherent indicators
of dedicated competitive use, we have
taken the approach in other programs of
more carefully differentiating
competition and noncompetition
models in ways that reflect the nature of
the particular products. In the case of
Small SI engines, we believe there are
no particular engine design features that
allow us to differentiate between
engines that are used solely for
competition from those with racing-type
features that are not used solely for
competition. We are requiring that
handheld and nonhandheld equipment
with engines meeting all the following
criteria will be considered as being used
solely for competition:
• The engine (or equipment in which
the engine is installed) may not be
displayed for sale in any public
dealership;
• Sale of the equipment in which the
engine is installed must be limited to
professional competitors or other
qualified competitors;
• The engine must have performance
characteristics that are substantially
superior to noncompetitive models;
• The engines must be intended for
use only in competition events
sanctioned (with applicable permits) by
a state or federal government agency or
other widely recognized public
organization, with operation limited to
competition events, performance-record
attempts, and official time trials.
We are also including a provision
allowing us to approve an exemption for
cases in which an engine manufacturer
can provide clear and convincing
evidence that an engine will be used
solely for competition even though not
all the above criteria apply for a given
situation. This may occur, for example,
if a racing association specifies a
particular engine model in the
competition rules, where that engine
has design features that prevent it from
being certified, or from being used for
purposes other than competition.
Engine manufacturers will make their
request for each new model year and we
will deny a request for future
production if there are indications that
some engines covered by previous
requests are not being used solely for
competition. Competition engines are
produced and sold in very small
quantities so manufacturers should be
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able to identify which engines qualify
for this exemption.
In the rulemaking for recreational
vehicles, we chose not to apply
standards to hobby products by
exempting all reduced-scale models of
vehicles that were not capable of
transporting a person (67 FR 68242,
November 8, 2002). We are extending
that same provision to handheld and
nonhandheld Small SI engines. (See
§ 1054.5.)
In the rulemaking to establish Phase
2 emission standards, we adopted an
exemption for handheld and
nonhandheld engines used in rescue
equipment. The regulation does not
require any request, approval, or
recordkeeping related to the exemption.
We discovered while conducting the
SBAR Panel described in Section VI.G
that some companies are producing
noncompliant engines under this
exemption. As a result, we are keeping
this exemption but are adding several
provisions to allow us to better monitor
how it is used (see § 1054.660). We are
also keeping the requirement that
equipment manufacturers use certified
engines if they are available. We are
updating this provision by adding a
requirement that equipment
manufacturers use an engine that has
been certified to less stringent Phase 1
or Phase 2 standards if such an engine
is available. We are explicitly allowing
engine manufacturers to produce
engines for this exemption (with
permanent labels identifying the
particular exemption), but only if they
have a written request for each
equipment model from the equipment
manufacturer. We are further requiring
that the equipment manufacturer notify
EPA of the intent to produce emergency
equipment with exempted engines.
Also, to clarify the scope of this
provision, we are defining ‘‘emergency
rescue situations’’ as firefighting or
other situations in which a person is
retrieved from imminent danger.
Finally, we are clarifying that EPA may
discontinue the exemption on a case-bycase basis if we find that such engines
are not used solely for emergency and
rescue equipment or if we find that a
certified engine is available to power the
equipment safely and practically. We
are applying the provisions of this
section for new equipment built on or
after January 1, 2010.
The current regulations also specify
an exemption allowing individuals to
import up to three nonconforming
handheld or nonhandheld engines one
time. We are keeping this exemption
with three adjustments (see § 1054.630).
First, we are allowing this exemption
only for used equipment. Allowing
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importation of new equipment under
this exemption is not consistent with
the intent of the provision, which is to
allow people to move to the United
States from another country and
continue to use lawn and garden
equipment that may already be in their
possession. Second, we are allowing
such an importation once every five
years but are requiring a statement that
the person importing the exempted
equipment has not used this provision
in the preceding five years. The current
regulations allow only one importation
in a person’s lifetime without including
any way of making that enforceable. We
believe the new combination of
provisions represents an appropriate
balance between preserving the
enforceability of the exemption within
the normal flow of personal property for
people coming into the country. Third,
we are no longer requiring submission
of the taxpayer identification number
since this is not essential for ensuring
compliance. We are applying these
changes starting January 1, 2010.
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C. Final Requirements
A key element of the new
requirements for Small SI engines is the
more stringent exhaust emission
standards for nonhandheld engines. We
are also finalizing several changes to the
certification program that will apply to
both handheld and nonhandheld
engines. For example, we are clarifying
the process for selecting an engine
family’s useful life, which defines the
length of time over which
manufacturers are responsible for
meeting emission standards. We are also
adding several provisions to update the
program for allowing manufacturers to
use emission credits to show that they
meet emission standards. The following
sections describe the elements of this
rule.
The timing for implementation of the
new exhaust emission standards is
described below. Unless we specify
otherwise, all the additional regulatory
changes will apply when engines are
subject to the emission standards and
the other provisions under 40 CFR part
1054. This will be model year 2012 for
Class I engines and model year 2011 for
Class II engines. For handheld engines,
we are generally requiring that
manufacturers comply with the
provisions of part 1054, including the
certification provisions, starting in the
2010 model year. These new
requirements apply to handheld engines
unless stated otherwise. For
convenience we refer to the handheld
emission standards in part 1054 as
Phase 3 standards even though the
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numerical values remain unchanged
from the Phase 2 standards.
(1) Emission Standards
Extensive testing and dialogue with
manufacturers and other interested
parties has led us to a much better
understanding of the capabilities and
limitations of applying emission control
technologies to nonhandheld Small SI
engines. As described in the Final RIA,
we have collected a wealth of
information related to the feasibility,
performance characteristics, and safety
implications of applying catalyst
technology to these engines. We have
concluded within the context of Clean
Air Act section 213 that it is appropriate
to establish emission standards that are
consistent with those adopted by
California ARB. We are finalizing
HC+NOX emission standards of 10.0
g/kW-hr for Class I engines starting in
the 2012 model year, and 8.0 g/kW-hr
for Class II engines starting in the 2011
model year (see § 1054.105). For both
classes of nonhandheld engines we are
maintaining the existing CO standard of
610 g/kW-hr.
We are eliminating the defined
subclasses for the smallest sizes of
nonhandheld engines starting with
implementation of the Phase 3
standards. Under the current regulations
in part 90, Class I-A is designated for
engines with displacement below 66 cc
that may be used in nonhandheld
applications. To address the
technological constraints of these
engines, all the current requirements for
these engines are the same as for
handheld engines. Class I-B is similarly
designated for engines with
displacement between 66 and 100 cc
that may be used in nonhandheld
applications. These engines are
currently subject to a mix of provisions
that result in an overall stringency that
lies between handheld and
nonhandheld engines. We are revising
the regulations such that engines at or
below 80 cc are subject to the Phase 3
standards for handheld engines and
equipment in part 1054 starting in the
2010 model year. We are allowing
engines at or below 80 cc to be used
without restriction in nonhandheld
equipment. The 80 cc threshold aligns
with the California ARB program. For
nonhandheld engines above 80 cc, we
are treating them in every way as Class
I engines. Based on the fact that it is
more difficult for smaller displacement
engines to achieve the same g/kW-hr
emission level as larger displacement
engines, it will be more of a challenge
for manufacturers to achieve a 10.0
g/kW-hr HC+NOX level on these
smallest Class I engines. However, for
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those engines unable to achieve the
level of the new standards (either with
or without a catalyst), manufacturers
may elect to rely on emission credits to
comply with emission standards. We
believe all manufacturers producing
engines formerly included in Class I–B
also have a wide enough range of engine
models that they will be able to generate
sufficient credits to meet standards
across the full product line. (See
§ 1054.101 and § 1054.801.)
We are making another slight change
to the definition of handheld engines
that may affect whether an engine is
subject to handheld or nonhandheld
standards. The handheld definition
relies on a weight threshold for certain
engines. As recently as 1999, we
affirmed that the regulation should
allow for the fact that switching to a
heavier four-stroke engine to meet
emission standards might
inappropriately cause an engine to no
longer qualify as a handheld engine (64
FR 5252, February 3, 1999). The
regulation accordingly specifies that the
weight limit is 20 kilograms for oneperson augers and 14 kilograms for
other types of equipment, based on the
weight of the engine that was in place
before applying emission control
technologies. We believe it is
impractical to base a weight limit on
product specifications that have become
difficult to establish. We are therefore
increasing each of the specified weight
limits by two kilograms, representing
the approximate additional weight
related to switching to a four-stroke
engine, and applying the new weight
limit to all engines and equipment (see
§ 1054.801).
Finally, we are revising the list of
applications identified in the handheld
definition as being subject to the
handheld standards. We are specifically
adding hand-supported jackhammers or
rammer/compactor to the handheld
definition as we have approved these
types of applications in the past as
meeting the attributes laid out in the
definition. We are removing the ‘‘oneperson’’ term from the auger description
in the handheld definition because
some augers can be operated by two
people, but still have other attributes
that would lead to the equipment being
considered handheld. We are also
removing the specific mention of pumps
and generators from the handheld
definition if they are below the specified
weight limit. With the change noted
earlier that allows manufacturers to use
engines below 80cc in either handheld
or nonhandheld applications, we
believe these applications no longer
need to be cited for special treatment in
the handheld definition.
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The regulations in part 90 allow
manufacturers to rely on altitude kits to
comply with emission requirements at
high altitude. We are continuing this
approach but are clarifying that all
nonhandheld engines must comply with
Phase 3 standards without altitude kits
at barometric pressures above 94.0 kPa,
which corresponds to altitudes up to
about 2,000 feet above sea level (see
§ 1054.115). This will ensure that all
areas east of the Rocky Mountains and
most of the populated areas in Pacific
Coast states will have compliant engines
without depending on engine
modifications. This becomes
increasingly important as we anticipate
manufacturers relying on technologies
that are sensitive to controlling air-fuel
ratio for reducing emissions. Engine
manufacturers must identify in the
owner’s manual the altitude ranges for
proper engine performance and
emission control that are expected with
and without the altitude kit. The
owner’s manual must also state that
operating the engine with the wrong
engine configuration at a given altitude
may increase its emissions and decrease
fuel efficiency and performance. See
Section V.E.5 for further discussion
related to the deployment of altitude
kits where the manufacturers rely on
them for operation at higher altitudes.
We are adopting a slightly different
approach for handheld engines with
respect to altitude. Since we are not
adopting more stringent exhaust
emission standards, we believe it is
appropriate to adopt provisions that are
consistent with current practice at this
time. We are therefore requiring
handheld engines to comply with the
current standards without altitude kits
at barometric pressures above 96.0 kPa,
which will allow for testing in most
weather conditions at all altitudes up to
about 1,100 feet above sea level.
Spark-ignition engines used for
marine auxiliary power (i.e., marine
generator engines) are covered by the
same regulations as land-based engines
of the same size. However, the marine
generator versions of Small SI engines
are able to make use of ambient water
for enhanced cooling of the engine and
exhaust system. Exhaust systems for
these engines are water-jacketed to
maintain low surface temperatures to
minimize the risk of fires on boats,
where the generator is often installed in
small compartments within the boat.
Manufacturers of marine generator
engines have recently developed
advanced technology in an effort to
improve fuel consumption and CO
emission controls for marine generators.
This advanced technology includes the
use of electronic fuel injection and
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three-way catalysts. As a result,
manufacturers are offering new products
with more than a 99 percent reduction
in CO and have expressed their intent
to offer only these advanced-technology
engines in the near future. They have
stated that these low-CO engines are
responsive to market demand. We are
establishing a CO standard of 5.0 g/kWhr CO for marine generator engines to
reflect the recent trend in marine
generator engine designs (see
§ 1054.105). We believe this standard is
necessary to prevent backsliding in CO
emissions that could occur if new
manufacturers were to attempt to enter
the market with less expensive, high-CO
designs. See Section II for a discussion
of air quality concerns related to CO
emissions.
At this time, we are continuing the
current regulatory approach for
wintertime engines (e.g., engines used
exclusively to power equipment such as
snowthrowers and ice augers). Under
this final rule, the HC+NOX exhaust
emission standards will be optional for
wintertime engines. However, if a
manufacturer chooses to certify its
wintertime engines to such standards,
those engines will be subject to all the
requirements as if the optional
standards were mandatory. We are
adopting a definition of wintertime
engines to clarify which engines qualify
for these special provisions.
All engines subject to standards must
continue to control crankcase emissions.
In the case of snowthrower engines,
crankcase emissions may be vented to
the ambient air as long as manufacturers
take crankcase emissions into account
in demonstrating compliance with
exhaust emission standards.
(2) Useful Life
The Phase 2 standards for Small SI
engines included the concept that
manufacturers are responsible for
meeting emission standards over a
useful life period. The useful life
defines the design target for ensuring
the durability of emission controls
under normal in-use operation for
properly maintained engines. Given the
very wide range of engine applications,
from very low-cost consumer products
to commercial models designed for
long-term continuous operation, we
determined that a single useful life
value for all products, which is typical
for other engine programs, was not
appropriate for Small SI engines. We
proposed at that time to determine the
useful life for an engine family based on
specific criteria, but commenters
suggested that such a requirement was
overly rigid and unnecessary. The final
rule instead specified three alternative
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useful life values, giving manufacturers
the responsibility to select the useful
life that was most appropriate for their
engines and the corresponding types of
equipment. The preamble to the Phase
2 final rule expressed a remaining
concern that manufacturers might not
select the most appropriate useful life
value. This concern related to both
ensuring effective in-use emission
control and maintaining the integrity of
emission-credit calculations. The
preamble also stated our intent to
periodically review the manufacturers’
decisions to determine whether
modifications to these rules would be
appropriate.
The regulations in § 90.105 provide a
benchmark for determining the
appropriate useful life value for an
engine family. The regulations direct
manufacturers to select the useful life
value that ‘‘most closely approximates
the expected useful lives of the
equipment into which the engines are
anticipated to be installed.’’ To maintain
a measure of accountability, we
included a requirement that
manufacturers document the basis for
their selected useful life values. The
suggested data included, among other
things: (1) Surveys of the life spans of
the equipment in which the subject
engines are installed; (2) engineering
evaluations of field-aged engines to
ascertain when engine performance
deteriorates to the point where utility
and/or reliability is impacted to a degree
sufficient to necessitate overhaul or
replacement; and (3) failure reports from
engine customers. These regulatory
provisions identify the median time to
retirement for in-use equipment as the
marker for defining the useful life
period. This allows manufacturers to
consider that equipment models may
fail before the engine has reached the
point of failure and that engines may be
installed in different types of equipment
with varying usage patterns. Engines
used in different types of equipment, or
even engines used in the same
equipment models used by different
operators, may experience widely
varying usage rates. The manufacturer is
expected to make judgments that take
this variability into account when
estimating the median life of in-use
engines and equipment.
Several manufacturers have made a
good faith effort to select appropriate
useful life values for their engine
families, either by selecting only the
highest value, or by selecting higher
values for families that appear more
likely to be used in commercial
applications. At the same time, we have
observed several instances in which
engine models are installed in
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commercial equipment and marketed as
long-life products but are certified to the
minimum allowable useful life period.
After assessing several ideas, we
chose to adopt an approach that
preserves the fundamental elements of
the current provisions related to useful
life but clarifies and enhances its
implementation (see § 1054.107).
Manufacturers will continue to select
the most appropriate useful life from the
same nominal values to best match the
expected in-use lifetime of the
equipment into which the engines in the
engine family will be installed.
Manufacturers must continue to
document the information supporting
their selected useful life. We are
adopting three provisions to address
remaining concerns with the process of
selecting useful life values.
First, for manufacturers not selecting
the highest available nominal value for
useful life, we expect to routinely
review the information to confirm that
it complies with the regulation. Where
our review indicates that the selected
useful life may not be appropriate for an
engine family, we may request further
justification. If we determine from
available information that a longer
useful life is appropriate, the
manufacturer must either provide
additional justification or select a longer
useful life for that engine family. We
will encourage manufacturers to use the
new provisions related to preliminary
approval in § 1054.210 if there is any
uncertainty related to the useful life
selection. We would rather work
together early to establish this in the
certification process rather than
reviewing a completed application for
certification to evaluate whether the
completed durability demonstration is
sufficient.
Second, we are modifying the
regulations to allow nonhandheld
engine manufacturers to select a useful
life value that is longer than the three
specified nominal values.
Manufacturers may choose to do this for
the marketing advantage of selling a
long-life product or they may want to
generate emission credits that
correspond to an expected lifetime that
is substantially longer than we would
otherwise allow. We are allowing
manufacturers to select longer useful
life values in 100-hour increments, up
to 3,000 hours for Class I engines and up
to 5,000 hours for Class II engines.
Durability testing for certification will
need to correspond to the selected
useful life period. We have considered
the possibility that a manufacturer
might overstate an engine family’s
useful life to generate emission credits
while knowing that engines may not
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operate that long. We believe the
inherent testing burden and compliance
liability is enough to avoid such a
problem, but we are including the
specified maximum values
corresponding with the applicable
useful life for comparable diesel engines
or Large SI engines. We are not allowing
for longer useful life values for
handheld engines.
Third, we are requiring that engines
and equipment be labeled to identify the
applicable useful life period. The
current requirement allows
manufacturers to identify the useful life
with code letters on the engine’s
emission control information label, with
the numerical value of the useful life
spelled out in the owner’s manual. We
believe it is important for equipment
manufacturers and consumers to be able
to find an unambiguous designation
showing the engine manufacturer’s
expectations about the useful life of the
engine. Comments on the proposed rule
also indicated an interest in using
descriptive terms to identify the useful
life on the label. We believe any
terminology will communicate less
effectively than the numerical value of
the useful life, but we will allow
manufacturers to use specified
descriptive terms in addition to the
number of hours.
We are also including a provision in
the final rule stating that the useful life
is defined as a five-year period if the
engine has not yet exceeded the
specified number of operating hours
during that time. This is consistent with
our other engine programs. This does
not affect the certification process. If we
test an in-use engine within the fiveyear useful life period and there is no
clear indication that it has not yet
exceeded the specified number of
operating hours, it would need to meet
applicable emission standards.
Conversely, if an engine has not yet
exceeded the number of operating hours
but the engine is six years old, it is no
longer required to meet emission
standards.
(3) Averaging, Banking, and Trading
EPA has included averaging, banking,
and trading (ABT) programs in most of
the emission control programs for
highway and nonroad engines. EPA’s
existing Phase 2 regulations for Small SI
engines include an exhaust ABT
program (see 40 CFR 90.201 through
90.211). We are adopting an ABT
program for the Phase 3 HC+NOX
exhaust emission standards that is
similar to the existing program (see part
1054, subpart H). The new exhaust ABT
program is intended to enhance the
ability of engine manufacturers to meet
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more stringent emission standards. The
exhaust ABT program is also structured
to avoid delay of the transition to the
new exhaust emission controls. As
described in Section VI.D, we are
establishing a separate evaporative ABT
program for fuel tanks used in Small SI
equipment. Credits may not be
exchanged between the exhaust ABT
program and the evaporative ABT
program.
The exhaust ABT program has three
main components. Averaging means the
exchange of emission credits between
engine families within a given engine
manufacturer’s product line for a
specific model year. Engine
manufacturers divide their product line
into ‘‘engine families’’ that are
comprised of engines expected to have
similar emission characteristics
throughout their useful life. Averaging
allows a manufacturer to certify one or
more engine families at levels above the
applicable emission standard, but below
a set upper limit. This level then
becomes the applicable standard for all
the engines in that engine family, for
purposes of certification, in-use testing,
and the like. However, the increased
emissions must be offset by one or more
engine families within that
manufacturer’s product line that are
certified below the same emission
standard, such that the average standard
from all the manufacturer’s engine
families, weighted by engine power,
regulatory useful life, and production
volume, is at or below the level of the
emission standard. Banking means the
retention of emission credits by the
engine manufacturer for use in
averaging or trading for future model
years. Trading means the exchange of
emission credits between engine
manufacturers which can then be used
for averaging purposes, banked for
future use, or traded to another engine
manufacturer.
Because we are not adopting any
change in the general equation under
which emission credits are calculated,
EPA is allowing manufacturers to use
Phase 2 credits generated under the part
90 ABT program for engines that are
certified in the Phase 3 program under
part 1054, within the limits described
below. Furthermore, even though we are
not establishing new exhaust emission
standards for handheld engines, the
handheld engine regulations are
migrating to part 1054. Therefore,
handheld engines will be included in
the new ABT program under part 1054
with one change in the overall program
as described below.
Under an ABT program, averaging is
allowed only between engine families in
the same averaging set, as defined in the
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regulations. For the exhaust ABT
program, we are separating handheld
engines and nonhandheld engines into
two distinct averaging sets starting with
the 2011 model year. Under the new
program, credits may generally be used
interchangeably between Class I and
Class II engine families, with a limited
restriction on Phase 3 credits during
model years 2011 and 2012 as noted
below. Likewise, credits can be used
interchangeably between all three
handheld engine classes (Classes III, IV,
and V). Because the Phase 2 exhaust
ABT program allowed exchange across
all engine classes (i.e., allowing
exchanges between handheld engines
and nonhandheld engines),
manufacturers using credits beginning
with the 2011 model year will need to
show that the credits were generated
within the allowed category of engines.
For many companies, especially those
in the handheld market, this will
potentially be straightforward since they
are primarily in the handheld market.
For companies that have a commingled
pool of emission credits generated by
both handheld engines and
nonhandheld engines, this will take
more careful accounting. Because
manufacturers have been aware of this
new requirement since the proposal,
keeping records to distinguish handheld
credits and nonhandheld credits will be
relatively straightforward for 2006 and
later model years.
We are making two exceptions to the
provision restricting credit exchanges
between handheld engines and
nonhandheld engines. Currently, some
companies that are primarily
nonhandheld engine manufacturers also
sell a limited number of handheld
engines. Under the Phase 2 program,
these engine manufacturers can use
credits from nonhandheld engines to
offset the higher emissions of their
handheld engines. Because we are not
adopting new exhaust requirements for
handheld engines, we are addressing
this existing practice by specifying that
an engine manufacturer may use
emission credits from their
nonhandheld engines for their handheld
engines under certain conditions.
Specifically, a manufacturer may use
credits from their nonhandheld engines
for their handheld engines only where
the handheld engine family is certified
in 2008 and later model years without
any design changes from the 2007
model year and the FEL of the handheld
engine family does not increase above
the level that applied in the 2007 model
year, unless such an increase is based
on emission data from production
engines. Furthermore, we are limiting
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the number of handheld engines for
which a manufacturer can use emission
credits from their nonhandheld engines
to 30,000 per year. We believe these
provisions allow for engine
manufacturers to continue producing
these handheld engines for use in
existing handheld models of lowvolume equipment applications while
preventing new high-emitting handheld
engine families from entering the market
through the use of nonhandheld engine
credits. (See § 1054.740.)
A second exception to the provision
restricting credit exchanges between
handheld engines and nonhandheld
engines arises because of our handling
of engines below 80cc. Under the new
Phase 3 program, all engines below 80cc
are considered handheld engines for the
purposes of the emission standards.
However, a few of these engines are
used in nonhandheld applications.
Therefore, EPA will allow a
manufacturer to generate nonhandheld
ABT credits from engines below 80cc
for those engines a manufacturer has
determined are used in nonhandheld
applications. (The credits will be
generated against the applicable
handheld engine standard.) These
nonhandheld credits could be used
within the Class I and Class II engine
classes to demonstrate compliance with
the Phase 3 exhaust standards (subject
to applicable restrictions). The credits
generated by engines below 80cc used
in handheld applications could only be
used for other handheld engines. (See
§ 1054.701.)
Under an ABT program, a
manufacturer establishes a ‘‘family
emission limit’’ (FEL) for each
participating engine family. This FEL
may be above or below the standard.
The FEL becomes the enforceable
emission limit for all the engines in that
family for purposes of compliance
testing. FELs that are established above
the standard may not exceed an upper
limit specified in the ABT regulations.
For nonhandheld engines we are
establishing FEL caps to prevent the sale
of very high-emitting engines. Under the
new FEL caps, manufacturers will need
to establish FELs at or below the levels
of the Phase 2 HC+NOX emission
standards of 16.1 g/kW-hr for Class I
engines and 12.1 g/kW-hr for Class II
engines. (The Phase 3 FEL cap for Class
I engines with a displacement between
80 cc and 100 cc will be 40.0 g/kW-hr
since these engines were Class I–B
engines under the Phase 2 regulations
and subject to this higher level.) For
handheld engines, where we are not
adopting new exhaust emission
standards, we are maintaining the FEL
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caps as currently specified in the part 90
ABT regulations.
For nonhandheld engines we are
adding two special provisions related to
the transition from Phase 2 to Phase 3
standards in § 1054.740. First, we are
providing incentives for manufacturers
to produce and sell engines certified at
or below the Phase 3 standards before
the standards are scheduled to be
implemented. Second, we are
establishing provisions to allow the use
of Phase 2 credits for a limited time
under specific conditions. The
following discussions describe each of
these provisions in more detail for Class
I engines and Class II engines
separately.
For Class I engines, engine
manufacturers can generate early Phase
3 credits by producing engines with an
FEL at or below 10.0 g/kW-hr prior to
2012. These early Phase 3 credits will be
calculated and categorized into two
distinct types of credits, Transitional
Phase 3 credits and Enduring Phase 3
credits. For engines certified with an
FEL at or below 10.0 g/kW-hr, the
manufacturer will earn Transitional
Phase 3 credits. The Transitional Phase
3 credits will be calculated based on the
difference between 10.0 g/kW-hr and
15.0 g/kW-hr. (The 15.0 g/kW-hr level is
the production-weighted average of
Class I FEL values under the Phase 2
program.) Manufacturers could use the
Transitional Phase 3 credits from Class
I engines in 2012 through 2014 model
years. For engines certified with an FEL
below 10.0 g/kW-hr, manufacturers will
earn Enduring Phase 3 credits in
addition to the Transitional Phase 3
credits described above. The Enduring
Phase 3 credits will be calculated based
on the difference between the FEL for
the engine family and 10.0 g/kW-hr (i.e.,
the applicable Phase 3 standard). The
Enduring Phase 3 credits could be used
once the Phase 3 standards are
implemented without the model year
restriction noted above for Transitional
Phase 3 credits.
Engine manufacturers may certify
their Class I engines using Phase 2
credits generated by Class I or Class II
engines for the first two years of the
Phase 3 standards (i.e., model years
2012 and 2013) under certain
conditions. The manufacturer must first
use all of its available transitional Phase
3 credits to demonstrate compliance
with the Phase 3 standards, subject to
the cross-class credit restriction noted
below which applies prior to model year
2013. If these Transitional Phase 3
credits are sufficient to demonstrate
compliance, the manufacturer may not
use Phase 2 credits. If these Transitional
Phase 3 credits are insufficient to
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demonstrate compliance, the
manufacturer could use Phase 2 credits
to a limited degree (under the
conditions described below) to cover the
remaining amount of credits needed to
demonstrate compliance. If
manufacturers still need credits to
demonstrate compliance, they may then
use their remaining Phase 3 credits (i.e.,
their Enduring Phase 3 credits or any
other Phase 3 credits generated in 2012
or 2013, subject to the cross-class credit
restriction noted below which applies
prior to model year 2013).
The maximum number of Phase 2
HC+NOX exhaust emission credits that
manufacturers could use for their Class
I engines will be calculated based on the
characteristics of Class I engines
produced during the 2007, 2008, and
2009 model years. For each of those
years, the manufacturer will calculate a
Phase 2 credit allowance using the ABT
credit equation and inserting 1.6 g/kWhr for the ‘‘Standard—FEL’’ term, and
basing the rest of the values on the total
production of Class I engines, the
production-weighted power for all Class
I engines, and production-weighted
useful life value for all Class I engines
produced in each of those years.
Manufacturers will not include their
wintertime engines in the calculations
unless the engines are certified to meet
the otherwise applicable HC+NOX
emission standard. The maximum
number of Phase 2 HC+NOX exhaust
emission credits a manufacturer could
use for their Class I engines (calculated
in kilograms) will be the average of the
three values calculated for model years
2007, 2008, and 2009. The calculation
described above allows a manufacturer
to use Phase 2 credits to cover a
cumulative shortfall over the first two
years for their Class I engines of 1.6
g/kW-hr above the Phase 3 standard.
The Phase 2 credit allowance for Class
I engines could be used all in 2012, all
in 2013, or partially in either or both
model year’s ABT compliance
calculations. Because ABT compliance
calculations must be done annually, the
manufacturer will know its 2013
remaining allowance based on its 2012
calculation. For example, if a
manufacturer uses all of its Phase 2
credit allowance in 2012, it will have no
use of Phase 2 credits for 2013.
Conversely, if a manufacturer doesn’t
use any Phase 2 credits in 2012, it will
have all of its Phase 2 credit allowance
available for use in 2013. If a
manufacturer uses less than its
calculated total credits based on the 1.6
g/kW-hr limit in 2012, the remainder
will be available for use in 2013. This
provision allows for limited use of
Phase 2 emission credits to address the
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possibility of unanticipated challenges
in reaching the Phase 3 emission levels
in some cases or selling Phase 3
compliant engines early nationwide,
without creating a situation that will
allow manufacturers to substantially
delay the introduction of Phase 3
emission controls.
For Class II engines, engine
manufacturers could generate early
Phase 3 credits by producing engines
with an FEL at or below 8.0 g/kW-hr
prior to 2011. These early Phase 3
credits will be calculated and
categorized as Transitional Phase 3
credits and Enduring Phase 3 credits.
For engines certified with an FEL at or
below 8.0 g/kW-hr, the manufacturer
will earn Transitional Phase 3 credits.
The Transitional Phase 3 credits will be
calculated based on the difference
between 8.0 g/kW-hr and 11.0 g/kW-hr.
(The 11.0 g/kW-hr level is the
production-weighted average of Class II
FEL values under the Phase 2 program.)
Manufacturers could use the
Transitional Phase 3 credits from Class
II engines in 2011 through 2013 model
years. For engines certified with an FEL
below 8.0 g/kW-hr, manufacturers will
earn Enduring Phase 3 credits in
addition to the Transitional Phase 3
credits described above. The Enduring
Phase 3 credits will be calculated based
on the difference between the FEL for
the engine family and 8.0 g/kW-hr (i.e.,
the applicable Phase 3 standard). The
Enduring Phase 3 credits could be used
once the Phase 3 standards are
implemented without the model year
restriction noted above for Transitional
Phase 3 credits.
Engine manufacturers may certify
their Class II engines using Phase 2
credits generated by Class I or Class II
engines for the first three years of the
Phase 3 standards (i.e., model years
2011, 2012 and 2013) under certain
conditions. The manufacturer must first
use all of its transitional Phase 3 credits
to demonstrate compliance with the
Phase 3 standards, subject to the crossclass credit restriction noted below
which applies prior to model year 2013.
If these Transitional credits are
sufficient to demonstrate compliance,
the manufacturer may not use Phase 2
credits. If these Transitional Phase 3
credits are insufficient to demonstrate
compliance, the manufacturer could use
Phase 2 credits to a limited degree
(under the conditions described below)
to cover the remaining amount of credits
needed to demonstrate compliance. If
the manufacturer still needs credits to
demonstrate compliance, they may then
use their remaining Phase 3 credits (i.e.,
their Enduring Phase 3 credits or any
other Phase 3 credits generated in 2011,
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2012, or 2013, subject to the cross-class
credit restriction noted below which
applies prior to model year 2013).
The maximum number of Phase 2
HC+NOX exhaust emission credits a
manufacturer could use for their Class II
engines will be calculated based on the
characteristics of Class II engines
produced during the 2007, 2008, and
2009 model years. For each of those
years, the manufacturer will calculate a
Phase 2 credit allowance using the ABT
credit equation and inserting 2.1 g/kWhr for the ‘‘Standard—FEL’’ term, and
basing the rest of the values on the total
production of Class II engines, the
production-weighted power for all Class
II engines, and production-weighted
useful life value for all Class II engines
produced in each of those years.
Manufacturers will not include their
wintertime engines in the calculations
unless the engines are certified to meet
the otherwise applicable HC+NOX
emission standard. The maximum
number of Phase 2 HC+NOX exhaust
emission credits a manufacturer could
use for their Class II engines (calculated
in kilograms) will be the average of the
three values calculated for model years
2007, 2008, and 2009. The calculation
described above allows a manufacturer
to use Phase 2 credits to cover a
cumulative shortfall over the first three
years for their Class II engines of 2.1
g/kW-hr above the Phase 3 standard.
The Phase 2 credit allowance for Class
II engines could be used all in 2011, all
in 2012, all in 2013, or partially in any
or all three model year’s ABT
compliance calculations. Because ABT
compliance calculations must be done
annually, the manufacturer will know
its remaining allowance based on its
previous calculations. For example, if a
manufacturer uses all of its Phase 2
credit allowance in 2011, it will have no
Phase 2 credits for 2012 or 2013.
However, if a manufacturer uses less
than its calculated total credits based on
the 2.1 g/kW-hr limit in 2011, it will
have the remainder of its allowance
available for use in 2012 and 2013. This
provision allows for some use of Phase
2 emission credits to address the
possibility of unanticipated challenges
in reaching the Phase 3 emission levels
in some cases or selling Phase 3 engines
nationwide, without creating a situation
that will allow manufacturers to
substantially delay the introduction of
Phase 3 emission controls.
To avoid the use of credits to delay
the introduction of Phase 3
technologies, we are also not allowing
manufacturers to use Phase 3 credits
from Class I engines to demonstrate
compliance with Class II engines in the
2011 and 2012 model years. Similarly,
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we are not allowing manufacturers to
use Phase 3 credits from Class II engines
to demonstrate compliance with Class I
engines in the 2012 model year. The 1.6
kW-hr and 2.1 g/kW-hr allowances
discussed above may not be exchanged
across engine classes or traded among
manufacturers.
We are making one additional
adjustment related to the exhaust ABT
program for engines subject to the new
emission standards. We are adopting a
requirement that lowering an FEL after
the start of production may occur only
if the manufacturer has emission data
from production engines justifying the
lower FEL (see § 1054.225). This
prevents manufacturers from making
FEL changes late in the model year to
generate more emission credits (or use
fewer emission credits) when there is
little or no opportunity to verify
whether the revised FEL is appropriate
for the engine family. This provision is
common in EPA’s emission control
programs for other engine categories.
We are also requiring that any revised
FEL can apply only for engines
produced after the FEL change. This is
necessary to prevent manufacturers
from recalculating emission credits in a
way that leaves no way of verifying that
the engines produced prior to the FEL
change met the applicable requirements.
As described below in Section V.E.3,
we are allowing equipment
manufacturers to install a limited
number of Class II engines, certified by
engine manufacturers with a catalyst as
Phase 3 engines, into equipment
without the catalyst. (This is only
allowed when the engine is shipped
separately from the exhaust system
under the provisions described in
Section V.E.2.) Because engine
manufacturers may be generating
emission credits from these engines
based on the use of a catalyst, EPA is
concerned that engine manufacturers
could be earning exhaust ABT credits
for engines that are sold but never have
the catalyst installed. Therefore, EPA
believes it is appropriate to adjust such
credits to account for the fact that
equipment manufacturers may in many
cases legally install a non-catalyzed
muffler on an engine that is part of a
family whose certification depends on
the use of a catalyst. Therefore, EPA is
adopting a 0.9 adjustment factor for
calculating credits for engine families
that are available under the delegated
assembly provisions and are also
participating in the TPEM program. In
addition, EPA is including an option
that will allow engine manufacturers to
track the final configuration of the
engines to determine the actual number
of engines that were downgraded under
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the TPEM program. A manufacturer
would need to track sales for all the
equipment manufacturers purchasing
the given engine family. The engine
manufacturer could use the resulting
number of engines that were not
downgraded in its calculation of ABT
credits for that specific engine family.
Engine manufacturers may specifically
direct equipment manufacturers not to
participate in the TPEM program for
certain engine models, which would
allow for a more straightforward
accounting of the number of engines
that are downgraded under the TPEM
program.
For all emission credits generated by
engines under the Phase 3 exhaust ABT
program, we are allowing an indefinite
credit life. We consider these emission
credits to be part of the overall program
for complying with Phase 3 standards.
Given that we may consider further
reductions beyond these standards in
the future, we believe it will be
important to assess the ABT credit
situation that exists at the time any
further standards are considered.
Emission credit balances will be part of
the analysis for determining the
appropriate level and timing of new
standards, consistent with the statutory
requirement to establish standards that
represent the greatest degree of emission
reduction achievable, considering cost,
safety, lead time, and other factors. If we
were to allow the use of Phase 3 credits
to meet future standards, we may need
to adopt emission standards at more
stringent levels or with an earlier start
date than we would absent the
continued (or limited) use of Phase 3
credits, depending on the level of Phase
3 credit banks. Alternatively, we could
adopt future standards without allowing
the use of Phase 3 credits. The final
requirements in this rulemaking
describe a middle path in which we
allow the use of Phase 2 credits to meet
the Phase 3 standards, with provisions
that limit the extent and timing of using
these credits.
Finally, manufacturers may include as
part of their federal credit calculation
the sales of engines in California as long
as they don’t separately account for
those emission credits under the
California regulations. We originally
proposed to exclude engines sold in
California which are subject to the
California ABR standards. However, we
consider California’s current HC+NOX
standards to be equivalent to those we
are adopting in this rulemaking, so we
would expect a widespread practice of
producing and marketing 50-state
products. Therefore, as long as a
manufacturer is not generating credits
under California’s averaging program for
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small engines, we would allow
manufacturers to count those engines
when calculating credits under EPA’s
program. This is consistent with how
EPA allows credits to be calculated in
other nonroad sectors, such as
recreational vehicles.
D. Testing Provisions
The test procedures provide an
objective measurement for establishing
whether engines comply with emission
standards. The following sections
describe a variety of changes to the
current test procedures. Except as
identified in the following sections, we
are preserving the testing-related
regulatory provisions that currently
apply under 40 CFR part 90 for Phase
2 engines. Note that there is no
presumption that any previous
approvals, guidance, or judgments
related to alternatives, deviations, or
interpretations of the testing
requirements under the Phase 1 or
Phase 2 program will continue to apply;
any decisions on such issues will be
handled going forward on a case-by-case
basis.
(1) Migrating Procedures to 40 CFR Part
1065
Manufacturers have been using the
procedures in 40 CFR part 90 to test
their engines for certification of Phase 1
and Phase 2 engines. As part of a much
broader effort, we have adopted
comprehensive testing specifications in
40 CFR part 1065 that are intended to
serve as the basis for testing all types of
engines. The procedures in part 1065
include updated information reflecting
the current state of available technology.
We are applying the procedures in part
1065 to nonhandheld engines starting
with new certification testing in 2013
and later model years as specified in 40
CFR part 1054, subpart F. The
procedures in part 1065 identify new
types of analyzers and update a wide
range of testing specifications, but leave
intact the fundamental approach for
measuring exhaust emissions. There is
no need to shift to the part 1065
procedures for nonhandheld engines
before 2013. This allows manufacturers
time to make any necessary adjustments
or upgrades in their lab equipment and
procedures. While any new certification
testing for nonhandheld engines will be
subject to the part 1065 procedures
starting in model year 2013,
manufacturers will be allowed to
continue certifying nonhandheld
engines using carryover data generated
under the part 90 procedures.
We are not setting new exhaust
emission standards for handheld
engines so there is no natural point in
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time for shifting to the part 1065
procedures. We nevertheless believe
handheld engines should also use the
part 1065 procedures for measuring
exhaust emissions. We are requiring
manufacturers to start using the part
1065 procedures in the 2013 model year
as described above for nonhandheld
engines. Manufacturers will be allowed
to continue certifying handheld engines
using carryover data generated under
the part 90 procedures, but any new
certification testing will be subject to
the part 1065 procedures starting with
the 2013 model year.
We have taken several steps to
address the concerns raised by engine
manufacturers related to the specified
test procedures in part 1065. First, we
have confirmed that the calculations in
part 1065 yield the same emission
results for a given set of raw data from
testing. The two calculation methods
resulted in differences that were less
than 1 percent for both handheld and
nonhandheld engines. We have
identified a variety of clarifications and
adjustments that we need to make to the
equations in § 1065.655 to ensure
accurate calculations for engines
operating with rich air-fuel mixtures.
Second, we have modified the cyclevalidation criteria in § 1054.505 to more
carefully reflect achievable torque
control for small engines. The new
criteria are based on a combination of
specifications for continuous
measurements and mean values,
including specification of absolute
thresholds where a percentage approach
would not work for very small torque
values. Third, we are adjusting the
fueling instructions in part 1065 to
allow for fuel-oil mixtures with twostroke engines.
We also acknowledge that handheld
engines that depend on special fixtures
for proper testing should be tested
under the provisions of § 1065.10(c) for
special test procedures. This would
require that manufacturers describe
their test fixtures and make them
available upon request. Further effort
may be required to incorporate more
specific requirements or specifications
related to these test fixtures. We expect
to cooperate with government agencies
from California and from other countries
in an effort to harmonize Small SI test
procedures, for part 1065 procedures
generally and for these special test
procedures in particular.
(2) Duty Cycle
The regulations under part 90
currently specify duty cycles for testing
engines for exhaust emissions. The
current requirements specify how to
control speeds and loads and describe
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the situations in which the installed
engine governor controls engine speed.
We are extending these provisions to
testing under the new standards with a
few adjustments described below. For
engines equipped with an engine speed
governor, the current regulations at 40
CFR 90.409(a)(3) state:
For Class I, Class I–B, and Class II
engines subject to Phase 2 standards
that are equipped with an engine speed
governor, the governor must be used to
control engine speed during all test
cycle modes except for Mode 1 or Mode
6, and no external throttle control may
be used that interferes with the function
of the engine’s governor; a controller
may be used to adjust the governor
setting for the desired engine speed in
Modes 2–5 or Modes 7–10; and during
Mode 1 or Mode 6 fixed throttle
operation may be used to determine the
100 percent torque value.
In addition, the current regulations at
40 CFR 90.410(b) state:
For Phase 2 Class I, I–B, and II engines
equipped with an engine speed governor,
during Mode 1 or Mode 6 hold both the
specified speed and load within ± five
percent of point, during Modes 2–3, or
Modes 7–8 hold the specified load with ±
five percent of point, during Modes 4–5 or
Modes 9–10, hold the specified load within
the larger range provided by ±0.27 Nm (±0.2
lb-ft), or ± ten (10) percent of point, and
during the idle mode hold the specified
speed within ± ten percent of the
manufacturer’s specified idle engine speed
(see Table 1 in Appendix A of this subpart
for a description of test Modes).
Manufacturers have raised questions
about the interpretation of these
provisions. Our intent is that the current
requirements specify that testing be
conducted as follows:
• Full-load testing occurs at wideopen throttle to maintain engines at
rated speed, which is defined as the
speed at which the engine’s maximum
power occurs (as declared by the
manufacturer).
• Idle testing occurs at the
manufacturer’s specified idle speed
with a maximum load of five percent of
maximum torque. The regulation allows
adjustment to control speeds that are
different than will be maintained by the
installed governor.
• The installed governor must be
used to control engine speed for testing
at all modes with torque values between
idle and full-load modes. The regulation
allows adjustments for nominal speed
settings that are different than will be
maintained by the installed governor
without modification.
We are adopting the Phase 3
standards with adjustments to the
regulatory requirements currently
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described in 40 CFR part 90 (see
§ 1054.505). Since each of these
adjustments may have some effect on
measured emission levels, we believe it
is appropriate to implement these
changes concurrent with the Phase 3
standards. To the extent the adjustments
apply to handheld engines, we believe
it is appropriate to apply the changes for
new testing with 2013 and later model
year engines for the reasons described
above for adopting the test procedures
in part 1065.
First, for engines with installed
governors we are requiring the engine
speed during the idle mode to be
controlled by the governor. We believe
there is no testing limitation that will
call for engine operation at idle to
depart from the engine’s governed
speed. Allowing manufacturers to
arbitrarily declare an idle speed only
allows manufacturers to select an idle
speed that gives them an advantage in
achieving lower measured emission
results but not in a way that
corresponds to in-use emission control.
We are also aware that some production
engines have a user-selectable control
for selecting high-speed or low-speed
idle (commonly identified as ‘‘rabbit/
turtle’’ settings). We believe this
parameter adjustment may have a
significant effect on emissions that
should be captured in the certification
test procedure. As a result, we are
requiring that manufacturers conduct
testing with user-selectable controls set
to keep the engine operating at lowspeed idle if any production engines in
the engine family have such an option.
For engines with no installed governor,
part 1065 specifies that the engine
should operate at the idle speed
declared by the manufacturer.
Second, we are allowing an option in
which manufacturers will test their
nonhandheld engines using a rampedmodal version of the specified duty
cycle. We expect this testing to be
equivalent to the modal testing
described above but it will have
advantages for streamlining test efforts
by allowing for a single result for the
full cycle instead of relying on a
calculation from separate modal results.
Under the new requirement we will
allow manufacturers the option to select
this type of testing. Manufacturers must
use the same test method for
production-line testing that they use for
certifying the engine family.
Manufacturers may include results from
both types of testing in their application
for certification, in which case they
could use either method for productionline testing. EPA’s confirmatory testing
will involve the same type of testing
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performed by the manufacturers for
certification.
Third, the part 90 regulations
currently specify two duty cycles for
nonhandheld engines: (1) Testing at
rated speed; and (2) testing at 85 percent
of rated speed. The regulations direct
manufacturers simply to select the most
appropriate cycle and declare the rated
speed for their engines. We are making
this more objective by stating that rated
speed is 3,600 rpm and intermediate
speed is 3,060 rpm, unless the
manufacturer demonstrates that a
different speed better represents the inuse operation for their engines. This is
consistent with the most common in-use
settings and most manufacturers’
current practice.
In addition, we are adding regulatory
provisions to clarify how nonhandheld
engines are operated to follow the
prescribed duty cycle. As described in
part 90, we are requiring that the
engines operate ungoverned at wideopen throttle for the full-power mode.
This test mode is used to denormalize
the rest of the duty cycle. This operation
is intentionally not representative of inuse operation, but disabling the
governor allows for more uniform
testing that is not dependent on the
various governing strategies that
manufacturers might use. To avoid a
situation where engines are designed to
control emissions over the test cycle,
with less effective controls under
similar modes of operation that engines
experience in use, we are adding a
requirement for manufacturers to
provide an explanation in the
application for certification if air-fuel
ratios are significantly different for
governed and ungoverned operation at
wide-open throttle, especially for fuelinjected engines. Manufacturers would
need to explain why this emission
control strategy is not a defeat device. If
we test engines governed and
ungoverned at wide open throttle, we
would expect to see little or no
difference in emission rates. If we
would observe higher emission rates
with governed engine operation,
manufacturers would again need to
justify why this discrepancy is not a
defeat device. Engines with
conventional carburetors offer a limited
ability to manipulate air-fuel ratios at
different operating points, so in these
cases manufacturers would simply state
that air-fuel ratios do not vary
significantly at governed and
ungoverned points of full-load
operation.
Testing at other modes occurs with
the governor controlling engine speed.
Before each test mode, manufacturers
may adjust the governor to target the
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same nominal speed used for the fullpower mode, with a tolerance limiting
the variation in engine speed at each
mode. Alternatively, testing may be
done by letting the installed governor
control engine speed, in which case
only the torque value will need to be
controlled within an established range.
Any EPA testing will be done only with
installed governors controlling engine
speed in the standard configuration,
regardless of the method used by
manufacturers for their own testing.
Any such engine with test results that
exceed applicable emission standards
would be considered to fail, without
regard to emission results that might be
different with testing in which the
governor is adjusted to target a given
nominal speed.
A different duty cycle applies to
handheld engines, which are generally
not equipped with governors to control
engine speed. The current regulations
allow manufacturers to name their
operating speed for testing at each of the
test modes. However, we are concerned
that this approach allows manufacturers
too much discretion for selecting a rated
speed for high-load testing. We are
revising this approach to specify that
manufacturers must select a speed that
best represents in-use operation for the
engine family if the in-use applications
involve operation centered on a given
nominal speed (±350 rpm). Engine
manufacturers generally also make their
own equipment, so this can often be
established for engines in an engine
family. For engine families without such
a predominant operating speed, we
require that engine manufacturers test
their engines within 350 rpm of the
speed at which the engine produces
maximum power. Some engine families
may have a dominant engine speed, but
also include a variety of applications
that operate at different in-use speeds.
We specify for these cases that engine
manufacturers must test at both of the
test speeds identified above, in which
case EPA testing might also involve
emission measurements using either (or
both) test speeds. We are further
requiring manufacturers to describe in
their application for certification how
they select the value for rated speed.
(3) Test Fuel
We are requiring Phase 3 exhaust
emission testing with a standard test
fuel consistent with the existing
requirements under 40 CFR part 90 (see
40 CFR part 1065, subpart H). The
existing regulatory specifications allow
for no oxygenates in the test fuel.
Because California ARB specifies a test
fuel which contains the oxygenate
MTBE (but also allows for the use of
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EPA’s test fuel), we understand that
some engine manufacturers will have
emission data from engines that meet
EPA’s Phase 3 standards based on
testing to meet California’s Tier 3 Small
Off-Road Engine requirements for 2007
and later model years. In some cases the
test data will be based on California’s
oxygenated test fuel, although
manufacturers have the option to certify
using a test fuel such as that specified
by EPA in 40 CFR part 90. To allow for
a quicker transition to the new EPA
standards, we will allow for use of this
pre-existing exhaust emission test data
(based on California’s oxygenated test
fuel) for EPA certification purposes
through the 2012 model year.
Manufacturers could also use the
California ARB test fuel for their PLT
testing, if they based their certification
on that fuel. The use of the California
ARB data would be subject to the
provisions for carryover data for
demonstrating compliance with the
standards in effect. (The carryover
provisions for Phase 3 are specified in
§ 1054.235.) While we will allow use of
California ARB data for certification
through the 2012 model year, we will
use our test fuel without oxygenates for
all confirmatory testing we perform for
exhaust emissions. We are limiting the
timeframe for such a provision because
we ultimately want the exhaust
emission test results to be performed
using the EPA specified test fuel.
In the proposal we noted our concerns
about testing with oxygenated fuels
since this could affect an engine’s airfuel ratio, which in turn could affect the
engine’s combustion and emission
characteristics. Because of the relatively
recent dramatic increase in the use of
ethanol (another oxygenate) in the broad
motor gasoline pool, we have
reexamined our position (as discussed
below) and are adopting provisions that
will allow manufacturers to use a 10
percent ethanol blend for certification
testing for exhaust emissions from
nonhandheld engines, as an alternative
to the standard test fuel. This option to
use a 10 percent ethanol blend will
begin with the implementation date of
the Phase 3 exhaust standards. The use
of the ethanol blend would apply to
production-line testing as well if the
manufacturer based their certification
on the 10 percent ethanol blend. We are
also committing to using a 10 percent
ethanol blend for all confirmatory
testing we perform for exhaust
emissions under the provisions
described below.
Ethanol has been blended into in-use
gasoline for many years, and until as
recently as 2005, was used in less than
one-third of the national gasoline pool.
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However, ethanol use has been
increasing in recent years and, under
provisions of the Energy Independence
and Security Act of 2007, ethanol will
be required in significantly greater
quantities. We project that potentially
80 percent of the national gasoline pool
will contain ethanol by 2010, making
ethanol blends up to 10 percent the de
facto in-use fuel. As ethanol blends
become the primary in-use fuel, we
believe it makes sense for manufacturers
to optimize their engine designs with
regard to emissions, performance, and
durability on such a fuel. We also
believe manufacturers need to know
that any confirmatory testing we do on
their engines will be performed on the
same fuel the manufacturer used for
certification since the fuel can impact
the ability to demonstrate compliance
with the emission standards.
Limited data of nonhandheld engine
emissions tested on 10 percent ethanol
blends suggests the HC emissions will
decrease and NOX emissions will
increase compared to emissions from
the same engine operated on current
certification fuel without oxygenates.
Depending on the relative HC and NOX
levels of the engines, these offsetting
effects can result in small increases or
decreases in total HC+NOX emission
levels. Because the impact on HC+NOX
emissions can vary slightly from engine
family to engine family, we do not want
manufacturers varying their certification
fuel from one family to another to gain
advantage with regard to emissions
certification.
Therefore, if a manufacturer wishes to
use a 10 percent ethanol blend for
certification, they should use the 10
percent ethanol blend for all their Phase
3 nonhandheld engines for a given
engine class by the third year of the
Phase 3 standard (i.e., by the 2014
model year for Class I engines and by
the 2013 model year for Class II
engines). During the transition period,
we will perform any confirmatory
testing on the 10 percent ethanol blend
if that is the fuel used by the
manufacturer for certification. At the
end of the transition period, we will
perform any confirmatory testing on the
10 percent ethanol blend if that is the
fuel used by the manufacturer for
certification, but only if the
manufacturer has certified all their
nonhandheld engines in that engine
class on the 10 percent ethanol blend.
If the manufacturer has not certified all
its engines in a given engine class on the
10 percent ethanol blend, we may
decide to test the engine on our current
test fuel without oxygenates. (See
§ 1054.145 and § 1054.501.)
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For handheld engines, where we do
not have sufficient data on the impact
of ethanol blends on emissions, we are
adopting a slightly different approach.
Manufacturers will have the option to
use a 10 percent ethanol blend for
certification beginning with the 2010
model year. The option to use a 10
percent ethanol blend would apply to
PLT testing as well if the manufacturer
based their certification on the 10
percent ethanol blend. While we will
allow use of a 10 percent ethanol blend
for certification, we expect to use our
test fuel without oxygenates for all
confirmatory testing for exhaust
emissions. Therefore, an engine
manufacturer will want to consider the
impacts of ethanol on emissions in
evaluating the compliance margin for
the standard, or in setting the FEL for
the engine family if it is participating in
the ABT program. We could decide at
our own discretion to do exhaust
emissions testing using a 10 percent
ethanol blend if the manufacturer
certified on that fuel. It should be noted
that both EPA and the California ARB
are currently running test programs to
assess the emission impacts of a 10
percent ethanol blend on a range of
Small SI engines, including handheld
engines. Based on the results of that test
program, we may want to consider
changes to the provisions allowing the
use of a 10 percent ethanol blend for
certification and PLT testing for
handheld engines. If the results of the
handheld engine testing show that
emissions are comparable on both fuels,
we would expect to revise the
provisions for handheld engines and
take a similar approach to that described
above for nonhandheld engines. (See
§ 1054.501.)
The test fuel specifications for the 10
percent ethanol blend are based on
using the current gasoline test fuel and
adding fuel-grade ethanol until the
blended fuel contains 10 percent
ethanol by volume. In addition, we
recognize that in some cases using fuelgrade ethanol may be less practical than
using other grades and so we will allow
the use of other grades, provided they
do not affect a manufacturer’s ability to
demonstrate compliance with the
emission standards. To understand this
allowance, it is helpful to remember that
one of the main purposes of certification
is for the manufacturer to use test data
to show that the engines produced will
conform to the regulations. Implicit in
this is the concept that if EPA were to
test an engine in the family according to
the specified procedures, its measured
emissions would be below the
standards. Allowing a manufacturer to
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deviate from the specified test
procedures could potentially hinder our
ability to determine whether the engines
would meet the standards when tested
according to the specified procedures.
Nevertheless, it is possible to overcome
this concern based on the expected
impact of the deviation on measured
emissions and on the manufacturer’s
compliance margin (that is, the degree
to which the measured certification
emissions are below the standard). For
example, we would conclude that a
deviation that was expected to change
measured emission rates by less than 0.1
g/kW-hr would clearly not affect a
manufacturer’s ‘‘ability to demonstrate
compliance with the emission
standards’’ if the certified emission level
was 1.0 g/kW-hr below the standard (or
below the Family Emission Limit). On
the other hand, a deviation that was
expected to change measured emission
rates by 0.1 to 0.5 g/kW-hr would affect
a manufacturer’s ‘‘ability to demonstrate
compliance with the emission
standards’’ if the compliance margin
was only 0.5 g/kW-hr. Another way to
show that a deviation will not affect a
manufacturer’s ‘‘ability to demonstrate
compliance with the emission
standards’’ is to show through
engineering analysis that a deviation
will actually cause measured emissions
to increase relative to the specified
procedures.
It should be noted that this is the first
time EPA regulations specify the use of
an ethanol test fuel for exhaust
emissions testing for certification
purposes. It is likely that EPA will
consider similar test fuel changes in the
future for other vehicle and engine
categories including those addressed in
this final rule. As part of those
deliberations, it is possible that EPA
could decide that the test fuel
specifications for the ethanol blend
should be different than those adopted
in this rule. Should that occur, EPA
would need to consider whether
changes to the test fuel specifications
adopted in this rule for the 10 percent
ethanol blend are appropriate for Small
SI engine testing.
E. Certification and Compliance
Provisions for Small SI Engines and
Equipment
(1) Deterioration Factors
As part of the certification process,
manufacturers generate deterioration
factors to demonstrate that their engines
meet emission standards over the full
useful life. We are adopting some
changes from the procedures currently
included in part 90 (see § 1054.240 and
§ 1054.245). Much of the basis for these
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changes comes from the experience
gained in testing many different engines
in preparation for this final rule. First,
we are discontinuing bench aging of
emission components. Testing has
shown that operating and testing the
complete engine is necessary to get
accurate deterioration factors. Second,
we are allowing assigned deterioration
factors for a limited number of smallvolume nonhandheld engine families.
Manufacturers could use assigned
deterioration factors for multiple smallvolume nonhandheld engine families as
long as the total production for all the
nonhandheld engine families for which
the manufacturer is using assigned
deterioration factors is estimated at the
time of certification to be no more than
10,000 units per year. Third, we are
allowing assigned deterioration factors
for all engines produced by smallvolume nonhandheld engine
manufacturers.
For the HC+NOX standard, we are
specifying that manufacturers use a
single deterioration factor for the sum of
HC and NOX emissions. However, if
manufacturers get approval to establish
a deterioration factor on an engine that
is tested with service accumulation
representing less than the full useful life
for any reason, we will require separate
deterioration factors for HC and NOX
emissions. The advantage of a combined
deterioration factor is that it can account
for an improvement in emission levels
for a given pollutant with aging.
However, for engines that have service
accumulation representing less than the
full useful life, we believe it is not
appropriate to extrapolate measured
values indicating that emission levels
for a particular pollutant will decrease.
This is the same approach we adopted
for recreational vehicles.
EPA is not establishing the values for
the assigned deterioration factors for
small-volume nonhandheld engine
manufacturers in this final rule. In an
effort to develop deterioration factors
that are appropriate for Small SI
engines, we plan to evaluate
certification data from Phase 3 engines
certified early with EPA and from
engines certified under California ARB’s
Tier 3 standards (which began in 2007
and 2008). Because we are not
promulgating new exhaust standards for
handheld engines, the assigned
deterioration factor provisions adopted
for Phase 2 handheld engines are being
retained.
Although we are not establishing new
exhaust standards for handheld engines,
handheld engine manufacturers noted
that California ARB has approved
certain durability cycles for
accumulating hours on engines for the
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purpose of demonstrating the durability
of emission controls. The durability
cycles approved by California ARB vary
from a 30-second cycle for chainsaws to
a 20-minute cycle for blowers, with 85
percent of the time operated at wide
open throttle and 15 percent of the time
operated at idle. Engine manufacturers
can run the durability cycles repeatedly
until they accumulate the hours of
operation equivalent to the useful life
for the engine family. Our current
regulations state that ‘‘service
accumulation is to be performed in a
manner using good judgment to ensure
that emissions are representative of
production engines.’’ While we are not
changing the regulatory language
regarding service accumulation, the
California ARB-approved durability
cycles are appropriate and acceptable to
EPA for accumulating hours on
handheld engines for demonstrating the
durability of emission controls.
(2) Delegated Final Assembly
The current practice of attaching
exhaust systems to engines varies. Class
I engines are typically designed and
produced by the engine manufacturer
with complete emission control
systems. Equipment manufacturers
generally buy these engines and install
them in their equipment, adjusting
equipment designs if necessary to
accommodate the mufflers and the rest
of the exhaust system from the engine
manufacturer.
Engine manufacturers generally
produce Class II engines without
exhaust systems, relying instead on
installation instructions to ensure that
equipment manufacturers get mufflers
that fall within a specified range of
backpressures that is appropriate for a
given engine model. Equipment
manufacturers are free to work with
muffler manufacturers to design
mufflers that fit into the space available
for a given equipment model, paying
attention to the need to stay within the
design specifications from the engine
manufacturers. A similar situation
applies for air filters, where equipment
manufacturers in some cases work with
component manufacturers to use air
filters that are tailored to the individual
equipment model while staying within
the design specifications defined by the
engine manufacturer.
The existing regulations require that
certified engines be in their certified
configuration when they are introduced
into commerce. We therefore need
special provisions to address the
possibility that engines will need to be
produced and shipped without exhaust
systems or air intake systems that are
part of the certified configuration. We
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have adopted such provisions for heavyduty highway engines and for other
nonroad engines in 40 CFR 85.1713 and
40 CFR 1068.260, respectively. These
provisions generally require that engine
manufacturers establish a contractual
arrangement with equipment
manufacturers and take additional steps
to ensure that engines are in their
certified configuration before reaching
the ultimate purchaser.
We are applying delegated-assembly
provisions for nonhandheld engines that
are similar to those adopted for heavyduty highway engines. In fact, we have
modified the proposed requirements
and the requirements that apply to
heavy-duty highway engines (and to
other nonroad engines) such that a
single set of requirements in part 1068
will simultaneously apply to all these
engine categories. This combined
approach incorporates substantial
elements of the program we proposed
for Small SI engines.
This approach generally requires that
engine manufacturers apply for
certification in the normal way,
identifying all the engine parts that
make up the engine configurations
covered by the certification. Equipment
manufacturers will be able to work with
muffler manufacturers to get mufflers
with installed catalysts as specified in
the engine manufacturer’s application
for certification. If equipment
manufacturers need a muffler or catalyst
that is not covered by the engine
manufacturer’s certification, the engine
manufacturer will need to amend the
application for certification. This may
require new testing if the data from the
original emission-data engine are not
appropriate for showing that the new
configuration will meet emission
standards, as described in § 1054.225.
(Alternatively, the equipment
manufacturer may take on the
responsibility for certifying the new
configuration, as described in
§ 1054.612.) Engine manufacturers will
also identify in the application for
certification their plans to sell engines
without emission-related components.
We are adopting several provisions to
ensure that engines will eventually be in
their certified configuration. For
example, engine manufacturers will
establish contracts with affected
equipment manufacturers, include
installation instructions to make clear
how engine assembly should be
completed, keep records of the number
of engines produced under these
provisions, and obtain annual affidavits
from affected equipment manufacturers
to confirm that they are installing the
proper emission-related components on
the engines and that they have ordered
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the number of components that
corresponds to the number of engines
involved.
While the delegated-assembly
provisions are designed for direct
shipment of engines from engine
manufacturers to equipment
manufacturers, we are aware that
distributors play an important role in
providing engines to large numbers of
equipment manufacturers. We are
requiring that these provisions apply to
distributors in one of two ways. First,
engine manufacturers may have an
especially close working relationship
with primary distributors. In such a
case, the engine manufacturer can
establish a contractual arrangement
allowing the distributor to act as the
engine manufacturer’s agent for all
matters related to compliance with the
delegated-assembly provisions. This
allows the distributor to make
arrangements with equipment
manufacturers to address design needs
and perform oversight functions. We
will hold the engine manufacturer
directly responsible if the distributor
fails to meet the regulatory obligations
that will otherwise apply to the engine
manufacturer. However, starting in
2015, we are allowing this approach
only with our specific approval for
individual manufacturers and
distributors. While this arrangement is
necessary to facilitate making engines
available under the Transition Program
for Equipment Manufacturers, we are
concerned that it will be difficult for
EPA and for manufacturers to properly
ensure that all engines are built up to a
certified configuration when assembly
responsibilities are so far removed from
the engine manufacturer. This is
underscored by a recent finding that an
equipment manufacturer was
intentionally not following an engine
manufacturer’s instructions when
installing Small SI engines such that the
final installation involved an engine
that was not in a certified configuration.
In the years before 2015, we expect that
EPA and manufacturers will learn a lot
about delegated assembly, including the
extent to which there are cases in which
engines are improperly assembled,
whether those problems represent
intentional violations or mistakes as
part of a good-faith effort to meet
applicable requirements. We will be
prepared to judge individual requests
based on the experience gained under
the initial years of the Phase 3
standards. However, given the
challenges associated with engine
manufacturers allowing distributors to
act as their agents with respect to
delegated assembly, we expect
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manufacturers to ask us to allow this
only in unusual circumstances when the
standard approach would be very
impractical. Also, depending on the
broader experience with this provision
before 2015, we may consider changing
the regulation to allow this to continue
without our specific approval, for Small
SI engines or for all types of engines. If
we find that there are substantial
problems in implementing this
provision, we may also consider
removing the allowance to continue
using distributors this way for delegated
assembly past 2014.
Second, other distributors may
receive shipment of engines without
exhaust systems, but they will add any
aftertreatment components before
sending the engines on to equipment
manufacturers. Engine manufacturers
will treat these distributors as
equipment manufacturers for the
purposes of delegated assembly.
Equipment manufacturers buying
engines from such a distributor will not
have the option of separately obtaining
mufflers from muffler manufacturers.
However, we would expect distributors
to cooperate with small equipment
manufacturers to work out any
necessary arrangements to specify and
design their components and
equipment. This second situation
involves a more straightforward
compliance scenario so this provision
does not expire. In both of these
scenarios, the engine manufacturer
continues to be responsible for the inuse compliance of all their engines.
Engine manufacturers will need to
affix a label to the engine to clarify that
it needs certain emission-related
components before it is in its certified
configuration. This labeling information
is important for alerting assembly
personnel to select mufflers with
installed catalysts; the label will also
give in-house inspectors or others with
responsibility for quality control a tool
for confirming that all engines have
been properly assembled and installed.
Given the large numbers of engine and
equipment models and the
interchangeability of mufflers with and
without catalysts, we believe proper
labeling will reduce the possibility that
engines will be misbuilt. This labeling
can be done with either of two
approaches. First, a temporary label may
be applied such that it could not be
removed without a deliberate action on
the part of the equipment manufacturer.
We believe it is not difficult to create a
label that will stay on the engine until
it is deliberately removed. Second,
manufacturers may add the words
‘‘delegated assembly’’ to the engine’s
permanent emission control information
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label (or ‘‘DEL ASSY’’ where limited
space requires an abbreviation).
In addition, engine manufacturers
will need to perform or arrange for
audits to verify that equipment
manufacturers are properly assembling
engines. Engine manufacturers may rely
on third-party agents to perform
auditing functions. Since the purpose of
the audit is to verify that equipment
manufacturers are properly assembling
products, they may not perform audits
on behalf of engine manufacturers. We
are requiring that audits involve at a
minimum reviewing the equipment
manufacturer’s production records and
procedures, inspecting the equipment
manufacturer’s production operations,
and inspecting the final assembled
products. Inspection of final assembled
products may occur at any point in the
product distribution system. For
example, products may be inspected at
the equipment manufacturer’s assembly
or storage facilities, at regional
distribution centers, or at retail
locations. The audit must also include
confirmation that the number of
aftertreatment devices shipped was
sufficient for the number of engines
involved. Engine manufacturers would
keep records of the audit results and
make these records available to us upon
request. These auditing specifications
represent a minimum level of oversight.
In certain circumstances we may expect
engine manufacturers to take additional
steps to ensure that engines are
assembled and installed in their
certified configuration. For example,
equipment manufacturers with very low
order volumes, an unclear history of
compliance, or other characteristics that
will cause some concern may prompt us
to require a more extensive audit to
ensure effective oversight in confirming
that engines are always built properly.
Engine manufacturers must describe in
the application for certification their
plan for taking steps to ensure that all
engines will be in their certified
configuration when installed by the
equipment manufacturer. EPA approval
of a manufacturer’s plan for delegated
assembly will be handled as part of the
overall certification process.
We are requiring that engine
manufacturers annually audit twelve
equipment manufacturers, or fewer if
they are able to audit all participating
equipment manufacturers on average
once every four years. These audits will
be divided over different equipment
manufacturers based on the number of
engines sold to each equipment
manufacturer. We specify that these
auditing rates are reduced to a
maximum of four equipment
manufacturers per year starting in 2015.
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In 2019 and later, manufacturers would
continue to perform a maximum of four
audits annually, but we specify that
audits may be divided evenly to cover
all equipment manufacturers over a tenyear period.
We are not adopting the proposed
requirement for engine manufacturers to
establish an alphanumeric designation
to identify each unique catalyst design
and instruct equipment manufacturers
to stamp this code on the external
surface of the exhaust system. However,
manufacturers may choose to do this
voluntarily as a means of more readily
assessing whether engines have been
properly assembled.
We are requiring that all the same
provisions apply for separate shipment
related to air filters if they are part of an
engine’s certified configuration, except
for the auditing. However, this does not
apply if manufacturers identify intake
systems, including air filters, by simply
instructing equipment manufacturers to
maintain the pressure drop within a
certain range. This is typical of the way
many exhaust systems are handled
today. We will require auditing related
to air filters that are specifically
identified in the application for
certification only if engine
manufacturers are already performing
audits related to catalysts. We believe
there is much less incentive or potential
for problems with equipment
manufacturers producing engines with
noncompliant air filters so we believe a
separate auditing requirement for air
filters is unnecessary.
The final regulation specifies that the
exemption expires when the equipment
manufacturer takes possession of the
engine and the engine reaches the point
of final equipment assembly. The point
of final equipment assembly for
purposes of delegated assembly for
aftertreatment components is the point
at which the equipment manufacturer
attaches a muffler to the engine. Engines
observed in production or inventory
assembled with improper mufflers will
be considered to have been built
contrary to the engine manufacturer’s
installation instructions. Catalysts are
invariably designed as part of the
muffler, so no reason exists for
installing a different muffler once a
given muffler has been installed using
normal production procedures. If
equipment manufacturers sell
equipment without following these
instructions, they will be considered in
violation of the prohibited acts i.e.,
selling uncertified engines). If there is a
problem with any given equipment
manufacturer, we will disallow
continued use of the delegated-assembly
provisions for that equipment
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manufacturer until the engine
manufacturer has taken sufficient steps
to remedy the problem.
We are aware that the new approach
of allowing equipment manufacturers to
make their own arrangements to order
mufflers results in a situation in which
the equipment manufacturer must
spend time and money to fulfill their
responsibilities under the regulations.
This introduces a financial incentive to
install mufflers with inferior catalysts,
or to omit the catalyst altogether. To
address this concern, we are requiring
that engine manufacturers get written
confirmation from each equipment
manufacturer before an initial shipment
of engines for a given engine model.
This confirmation will document the
equipment manufacturer’s
understanding that they are using the
appropriate aftertreatment components.
The written confirmation will be due
within 30 days after shipping the
engines and will be required before
shipping any additional engines from
that engine family to that equipment
manufacturer.
The shipping confirmation included
in the rule for heavy-duty highway
engines is a very substantial provision
to address the fact that vehicle
manufacturers will gain a competitive
advantage by producing noncompliant
products, and that engines in commerce
will be labeled as if they were fully
compliant even though they are not yet
in their certified configuration. This is
especially problematic when a muffler
with no catalyst can easily be installed
and can perform without indicating a
problem. To address this concern we are
requiring that equipment manufacturers
include in their annual affidavits an
accounting for the number of
aftertreatment components they have
ordered relative to the number of
engines shipped without the catalysts
that the mufflers will otherwise require.
Production-line testing normally
involves building production engines
using normal assembly procedures. For
engines shipped without catalysts under
the delegated-assembly provisions, it is
not normally possible to do this at the
engine manufacturer’s facility, where
such testing will normally occur. To
address this, we are specifying that
engine manufacturers must arrange to
get a randomly selected catalyst that
will be used with the engine. The
catalyst must come from any point in
the normal distribution from the
aftertreatment component manufacturer
to the equipment manufacturer. The
catalyst may come from the engine
manufacturer’s own inventory as long as
it is randomly procured. Engine
manufacturers are required to keep
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records showing how they randomly
selected catalysts.
See Section 2.8 of the Summary and
Analysis of Comments for further
discussion of issues related to delegated
assembly.
(3) Transition Program for Equipment
Manufacturers
Given the level of the new Phase 3
exhaust emission standards for Class II
engines, we believe there may be
situations where the use of a catalyzed
muffler could require equipment
manufacturers to modify their
equipment. We are therefore
establishing a set of provisions to
provide equipment manufacturers with
reasonable lead time for transitioning to
the new standards. These provisions are
similar to the program we adopted for
nonroad diesel engines (69 FR 38958,
June 29, 2004).
Equipment manufacturers will not be
obligated to use any of these provisions,
but all equipment manufacturers that
produce Class II equipment are eligible
to do so. We are also requiring that all
companies under the control of a
common entity will be considered
together for the purposes of applying
these allowances. Manufacturers will be
eligible for the allowances described
below only if they have primary
responsibility for designing and
manufacturing equipment, and if their
manufacturing procedures include
installing engines in the equipment.
(a) General Provisions
Under the final rule, beginning in the
2011 model year and lasting through the
2014 model year, each equipment
manufacturer may install Class II
engines not certified to the Phase 3
emission standards in a limited number
of equipment applications produced for
the U.S. market (see § 1054.625). We
refer to these here as ‘‘flex engines.’’
These flex engines will need to meet the
Phase 2 standards. The maximum
number of ‘‘allowances’’ each
manufacturer can use are based on 30
percent of an average year’s production
of Class II equipment. The number of
allowances is calculated by determining
the average annual U.S.-directed
production of equipment using Class II
engines produced from January 1, 2007
through December 31, 2009. Thirty
percent of this average annual
production level is the total number of
allowances an equipment manufacturer
may use under this transition program
over four years. Manufacturers can use
these allowances for their Class II
equipment over four model years from
2011 through 2014, with the usage
spread over these model years as
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determined by the equipment
manufacturer. Equipment produced
under these provisions can use engines
that meet the Phase 2 emission
standards instead of the Phase 3
standards. If an equipment
manufacturer newly enters the Class II
equipment market during 2007, 2008 or
2009, the manufacturer will calculate its
average annual production level based
only on the years during which it
actually produced Class II equipment.
Equipment manufacturers newly
entering the Class II equipment market
after 2009 will not receive any
allowances under the transition program
and will need to incorporate Phase 3
compliant engines into the Class II
equipment beginning in 2011.
Equipment using engines built before
the effective date of the Phase 3
standards will not count toward an
equipment manufacturer’s allowances.
Equipment using engines that are
exempted from the Phase 3 standards
for any reason will also not count
toward an equipment manufacturer’s
allowances. For example, we are
allowing small-volume engine
manufacturers to continue producing
Phase 2 engines for two model years
after the Phase 3 standards apply. All
engines subject to the Phase 3 standards,
including those engines that are
certified to FELs at higher levels than
the standard, but for which an engine
manufacturer uses exhaust ABT credits
to demonstrate compliance, will count
as Phase 3 complying engines and will
not be included in an equipment
manufacturer’s count of allowances.
The choice of the allowances based on
30 percent of one year’s production is
based on our best estimate of the degree
of reasonable lead time needed by the
largest equipment manufacturers to
modify their equipment designs as
needed to accommodate engines and
exhaust systems that have changed as a
result of more stringent emission
standards. We believe this level of
allowances responds to the need for
lead time to accommodate the workload
related to redesigning equipment
models to incorporate catalyzed
mufflers while ensuring a significant
level of emission reductions in the early
years of the new program.
As described in Section VI,
technologies for controlling running
losses may involve a significant degree
of integration between engine and
equipment designs. In particular,
routing a vapor line from the fuel tank
to the engine’s intake system depends
on engine modifications that will allow
for this connection. As a result, any
equipment using flex engines will not
need to meet running loss standards.
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(b) Coordination Between Engine and
Equipment Manufacturers
We are establishing two separate
paths for complying with administrative
requirements related to the new
transition program, depending on how
the engine manufacturer chooses to
make flex engines available. Engine
manufacturers choosing to use the
delegated-assembly provisions
described above will be enabling
equipment manufacturers to make the
decision whether to complete the engine
assembly in the Phase 3 configuration or
to use a non-catalyzed muffler such that
the engine will meet Phase 2 standards
and will therefore need to be counted as
a flex engine. If engine manufacturers
do not use the delegated-assembly
provisions, equipment manufacturers
will need to depend on engine
manufacturers to produce and ship flex
engines that are already in a
configuration meeting Phase 2 standards
and labeled accordingly. Each of these
scenarios involves a different set of
compliance provisions, which we
describe below. Note that in no case
may an equipment manufacturer remove
a catalyzed muffler from an engine and
replace it with a noncatalyzed muffler;
this would be a violation of the
prohibition against tampering.
(i) Compliance Based on Engine
Manufacturers
Engine manufacturers will in many
cases produce complete engines. This
will be the case if the engine does not
require a catalyst or if the engine
manufacturer chooses to design their
own exhaust systems and ship complete
engine assemblies to equipment
manufacturers.
Under this scenario, we are requiring
that equipment manufacturers request a
certain number of flex engines from the
engine manufacturer. The regulatory
provisions specifically allow engine
manufacturers to continue to build and
sell Phase 2 engines needed to meet the
market demand created by the transition
program for equipment manufacturers,
provided they receive the written
assurance from the equipment
manufacturer that such engines are
being procured for this purpose. We are
requiring that engine manufacturers
keep copies of the written assurance
from equipment manufacturers for at
least five years after the final year in
which allowances are available.
Engine manufacturers are currently
required to label their certified engines
with a variety of information. We are
requiring that engine manufacturers
producing complete flex engines under
this program identify on the engine
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label that they are flex engines. In
addition, equipment manufacturers are
required to apply an Equipment
Flexibility Label to the engine or piece
of equipment that identifies the
equipment as using an engine produced
under the Phase 3 transition program for
equipment manufacturers. These
labeling requirements allow EPA to
easily identify flex engines and
equipment, verify which equipment
manufacturers are using these flex
engines, and more easily monitor
compliance with the transition
provisions. Labeling of the equipment
could also help U.S. Customs to quickly
identify equipment being imported
lawfully using the Transition Program
for Equipment Manufacturers.
While manufacturers will need to
meet Phase 2 standards with their flex
engines, they will not need to certify
them for the current model year. We are
instead applying the provisions of 40
CFR 1068.265, which require
manufacturers to keep records showing
that they meet emission standards
without requiring submission of an
application for certification.
(ii) Compliance Based on Equipment
Manufacturers
We are adopting a different set of
compliance provisions for engine
manufacturers that make arrangements
to ship engines separately from exhaustsystem components. Under this
scenario, as discussed above, the engine
manufacturers must establish a
relationship with the equipment
manufacturers allowing the equipment
manufacturer to install catalysts to
complete engine assembly in
compliance with Phase 3 standards.
In this case, engine manufacturers
will design and produce their Phase 3
engines and label them accordingly. The
normal path for these engines covered
by the delegated-assembly provisions
will involve shipment of the engine
without an exhaust system to the
equipment manufacturer. The
equipment manufacturer will then
follow the engine manufacturer’s
instructions to add the exhaust system
including the catalyst to bring the
engine into a certified Phase 3
configuration. Under the transition
program, equipment manufacturers will
choose for each of these engines to
either follow the engine manufacturer’s
instructions to install a catalyst to make
it compliant with Phase 3 standards or
install a non-catalyzed muffler to make
it compliant with Phase 2 standards.
Any such engines downgraded to Phase
2 standards will count toward the
equipment manufacturer’s total number
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of allowances under the transition
program.
To make this work, engine
manufacturers will need to take certain
steps to ensure overall compliance.
First, engine manufacturers will need to
include emission data in the application
for certification showing that the engine
meets Phase 2 standards without any
modification other than installing a noncatalyzed exhaust system. This may
include a specified range of
backpressures that equipment
manufacturers must meet in procuring a
non-catalyst muffler. If the Phase 3
engine without a catalyst will otherwise
still be covered by the emission data
from engines produced in earlier model
years under the Phase 2 standards,
manufacturers could rely on carryover
emission data to make this showing.
Second, the installation instructions we
specify under the delegated-assembly
provisions will need to describe the
steps equipment manufacturers must
take to make either Phase 3 engines or
Phase 2 flex engines. Third, for engine
families that generate positive emission
credits under the exhaust ABT program,
engine manufacturers must generally
decrease the number of ABT credits
generated by the engine family by 10
percent. We believe the 10 percent
decrease should provide an emission
adjustment commensurate with the
potential use of the equipment
manufacturer flexibility provisions. (As
described earlier in Section V.C.3, EPA
is including an option that will allow
engine manufacturers to track the final
configuration of the engines to
determine the actual number of engines
that were downgraded for the TPEM
program.)
Equipment manufacturers using
allowances under these provisions must
keep records that allow EPA or engine
manufacturers to confirm that
equipment manufacturers followed
appropriate procedures and produced
an appropriate number of engines
without catalysts. In addition, we are
requiring that equipment manufacturers
place a label on the engine as close as
possible to the engine manufacturer’s
emission control information label to
identify it as a flex engine. The location
of this label is important since it
effectively serves as an extension of the
engine manufacturer’s label, clarifying
that the engine meets Phase 2 standards,
not the Phase 3 standards referenced on
the original label. This avoids the
problematic situation of changing or
replacing labels, or requiring engine
manufacturers to send different labels.
Engine manufacturers might choose to
produce Class II engines that are
compliant with the Phase 3 standards
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before the 2011 model year and set up
arrangements for separate shipment of
catalyzed mufflers as described in
Section V.E.2. We expect any engine
manufacturers producing these early
Phase 3 engines to continue production
of comparable engine models that meet
Phase 2 standards rather than forcing all
equipment manufacturers to
accommodate the new engine design
early. We believe it will not be
appropriate for equipment
manufacturers to buy Phase 3 engines in
2010 or earlier model years and
downgrade them to meet Phase 2
emission standards as described above.
We are therefore allowing the
downgrading of Phase 3 engines only for
2011 and later model years.
Because equipment manufacturers in
many cases depend on engine
manufacturers to supply certified
engines in time to produce complying
equipment, we are also adopting a
hardship provision for all equipment
manufacturers (see § 1068.255). An
equipment manufacturer will be
required to use all its allowances under
the transition program described above
before being eligible to use this
hardship.
(iii) Reporting and Recordkeeping
Requirements
Equipment manufacturers choosing to
participate in the transition program
will be required to keep records of the
U.S-directed production volumes of
Class II equipment in 2007 through 2009
broken down by equipment model and
calendar year. Equipment manufacturers
will also need to keep records of the
number of flex engines they use under
this program.
We are also establishing certain
notification requirements for equipment
manufacturers. Any manufacturer
wishing to participate in the new
transition provisions need to notify EPA
before producing equipment with flex
engines. They must submit information
on production of Class II equipment
over the three-year period from 2007
through 2009, calculate the number of
allowances available, and provide basic
business information about the
company. For example, we will want to
know the names of related companies
operating under the same parent
company that are required to count
engines together under this program.
This early notification will not be a
significant burden to the equipment
manufacturer and will greatly enhance
our ability to ensure compliance.
Indeed, equipment manufacturers will
need to have the information required in
the notification to know how to use the
allowances.
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We are establishing an ongoing
reporting requirement for equipment
manufacturers participating in the Phase
3 transition program. Under the
program, participating equipment
manufacturers will be required to
submit an annual report to EPA that
shows its annual number of equipment
produced with flex engines under the
transition provisions in the previous
year. Each report must include a
cumulative count of the number of
equipment produced with flex engines
for all years. To ease the reporting
burden on equipment manufacturers,
EPA intends to work with the
manufacturers to develop an electronic
means for submitting information to
EPA.
(c) Additional Allowances for Small and
Medium-Sized Companies
We believe small-volume equipment
manufacturers will need a greater degree
of lead time than manufacturers that sell
large volumes of equipment. The small
companies are less likely to have access
to prototype engines from engine
manufacturers and generally have
smaller engineering departments for
making the necessary design changes.
Allowances representing thirty percent
of annual U.S.-directed production
provide larger companies with
substantial lead time to plan their
product development for compliance
but smaller companies may have a
product mix that requires extensive
work to redesign products in a short
amount of time. We are therefore
specifying that small-volume equipment
manufacturers may use this same
transition program with allowances
totaling 200 percent of the average
annual U.S.-directed production of
equipment using Class II engines from
2007 through 2009. For purposes of this
program, a small-volume equipment
manufacturer is defined as a
manufacturer that produces fewer than
5,000 pieces of nonhandheld equipment
per year subject to EPA regulations in
each of the three years from 2007
through 2009 or meets the SBA
definition of small business equipment
manufacturer (i.e., generally fewer than
500 employees for manufacturers of
most types of equipment). These
allowances are spread over the same
four-year period between 2011 and
2014. For example, a small-volume
equipment manufacturer could
potentially use Phase 2 engines on all
their Class II equipment for two years or
they might sell half their Class II
equipment with Phase 2 engines for four
years assuming production stayed
constant over the four years.
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Medium-sized equipment
manufacturers, i.e., companies that
produce too much equipment to be
considered a small-volume equipment
manufacturer but produce fewer than
50,000 pieces of Class II equipment
annually, may also face difficulties
similar to that of small-volume
equipment manufacturers. These
companies may be like small-volume
manufacturers if they have numerous
product lines with varied approaches to
installing engines and mufflers. Other
companies may be more like bigger
companies if they produce most of their
equipment in a small number of highvolume models or have consistent
designs related to engine and muffler
installations. We are therefore creating
special provisions that will enable us to
increase the number of transition
allowances that are available to these
medium-sized companies that have
annual U.S.-directed production of
Class II equipment of between 5,000 and
50,000 in each of the three years from
2007 through 2009. To obtain
allowances greater than 30 percent of
average annual production, a mediumsized manufacturer will need to notify
us before they produce equipment with
flex engines by January 31, 2010 if they
believe the standard allowances based
on 30 percent of average annual
production of Class II equipment do not
provide adequate lead time starting in
the 2011 model year. Additional
allowances may be requested only if the
equipment manufacturer can show they
are on track to produce a number of
equipment models representing at least
half of their total U.S.-directed
production volume of Class II
equipment in the 2011 model year
compliant with all exhaust and
evaporative emission standards. As part
of their request, the equipment
manufacturer will need to describe why
more allowances are needed to
accommodate anticipated changes in
engine designs resulting from engine
manufacturers’ compliance with
changing exhaust emission standards.
The equipment manufacturer will also
need to request a specific number of
additional allowances needed with
supporting information to show why
that many allowances are needed. We
may approve additional allowances up
to 70 percent of the average annual U.S.directed production of Class II
equipment from 2007 through 2009. If a
medium-sized company were granted
the full amount of additional
allowances, they will have allowances
equivalent to 100 percent of the average
annual production volume of Class II
equipment.
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As noted above, the determination of
whether a company is a small- or
medium-sized manufacturer will be
based primarily on production data over
the 2007 through 2009 period submitted
to EPA before 2011. After a company’s
status as a small- or medium-sized
company has been established based on
the data, EPA is requiring that
manufactures keep that status even if a
company’s production volume grows
during the next few years, such that the
company will no longer qualify as a
small- or medium-sized company. EPA
believes equipment manufacturers need
to know at the beginning of the
transition program (i.e., 2011) how
many allowances they will receive
under the program. Changing a
company’s size determination during
the program, which could affect the
number of allowances available, will
make it difficult for companies to plan
and could lead to situations where a
company is in violation of the
provisions based on the use of
allowances that were previously
allowed. Likewise, if a company is
purchased by another company or
merges with another company after the
determination of small- or medium-size
status is established in 2010, the
combined company could, at its option,
keep the preexisting status for the
individual portions of the combined
company. If the combined company
chooses to keep the individual
designations, the combined company
must submit the annual reports on the
use of allowances broken down for each
of the previously separate companies.
(d) Requirements for Importers and
Imported Equipment
Under this final rule, only companies
that manufacture equipment can qualify
for the relief provided under the Phase
3 transition provisions. Equipment
manufacturers producing equipment
outside the United States that comply
with the provisions discussed below can
enjoy the same transition provisions as
domestic manufacturers. Such
equipment manufacturers that do not
comply with the compliance-related
provisions discussed below will not
receive allowances. Importers that do
not manufacture equipment will not
receive any transition relief directly, but
could import equipment with a flex
engine if it is covered by an allowance
or transition provision associated with a
foreign equipment manufacturer. This
will allow transition provisions to be
used by equipment manufacturers
producing equipment outside the
United States in the same way as
equipment manufacturers producing
equipment domestically, at the option of
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the overseas manufacturer, while
avoiding the potential for importers to
inappropriately use allowances. These
regulations apply equally to foreign
equipment manufacturers and to
domestic equipment manufacturers that
build equipment outside the country
that is eventually sold in the United
States.
All equipment manufacturers wishing
to use the transition provisions for
equipment produced outside the United
States must comply with all the
requirements discussed above. Along
with the equipment manufacturer’s
notification described earlier, an
overseas equipment manufacturer will
have to comply with various
compliance related provisions (see
§ 1054.626). These provisions are
similar to those adopted for nonroad
diesel engines. As part of the
notification, such an equipment
manufacturer will have to:
• Agree to provide EPA with full,
complete and immediate access to
conduct inspections and audits;
• Name an agent in the United States
for service;
• Agree that any enforcement action
related to these provisions will be
governed by the Clean Air Act;
• Submit to the substantive and
procedural laws of the United States;
• Agree to additional jurisdictional
provisions;
• Agree that the equipment
manufacturer will not seek to detain or
to impose civil or criminal remedies
against EPA inspectors or auditors for
actions performed within the scope of
EPA employment related to the
provisions of this program;
• Agree that the equipment
manufacturer becomes subject to the full
operation of the administrative and
judicial enforcement powers and
provisions of the United States without
limitation based on sovereign immunity;
and
• Submit all reports or other
documents in the English language, or
include an English language translation.
In addition to these provisions, we are
requiring equipment manufacturers
producing equipment for importation
under the transition program to comply
with a bond requirement for equipment
imported into the United States. We
believe a bond program is an important
tool for ensuring that importing
equipment manufacturers are subject to
the same level of enforcement as
equipment manufacturers producing
equipment domestically. Specifically,
we believe a bonding requirement for
these equipment manufacturers is an
important enforcement tool for ensuring
that EPA has the ability to collect any
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judgments assessed against an overseas
equipment manufacturer for violations
of these transition provisions.
Under a bond program, the
participating equipment manufacturer
will have to maintain a bond in the
proper amount that is payable to satisfy
judgments that result from U.S.
administrative or judicial enforcement
actions for conduct in violation of the
Clean Air Act. The equipment
manufacturer will generally obtain a
bond in the proper amount from a third
party surety agent that has been listed
with the Department of the Treasury. As
discussed in Sections V.E.6, EPA is
establishing other bond requirements as
well. An equipment manufacturer that
is required to post a bond under any of
these provisions will be required to
obtain only one bond of the amount
specified for those sections. Equipment
manufacturers may avoid the bond
requirements based on the level of
assets in the United States, as described
in Section V.E.6.
In addition to the equipment
manufacturer requirements discussed
above, EPA is also requiring importers
of equipment with flex engines from a
complying equipment manufacturer to
comply with certain provisions. EPA
believes these importer provisions are
essential to EPA’s ability to monitor
compliance with the transition
provisions. Therefore, the regulations
require each importer to notify EPA
prior to their initial importation of
equipment with flex engines. Importers
will be required to submit their
notification before importing equipment
with flex engines from a complying
equipment manufacturer. The
importer’s notification will need to
include the following information:
• The name and address of importer
(and any parent company);
• The name and address of the
manufacturers of the equipment and
engines the importer expects to import;
and
• Number of units of equipment with
flex engines the importer expects to
import for each year broken down by
equipment manufacturer.
In addition, EPA is requiring that any
importer electing to import to the
United States equipment with flex
engines from a complying equipment
manufacturer must submit annual
reports to EPA. The annual report will
include the number of units of
equipment with flex engines the
importer actually imported to the
United States in the previous calendar
year; and identify the equipment
manufacturers and engine
manufacturers whose equipment and
engines were imported.
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(e) Provisions for Rotation-Molded Fuel
Tanks
Equipment manufacturers may face
challenges in transitioning to rotationmolded fuel tanks that meet the new
permeation standards. These modified
fuel tanks may require equipment
manufacturers to adjust the designs of
their equipment to ensure that the new
fuel tanks can be incorporated without
problems. We are therefore allowing
equipment manufacturers to use
noncompliant rotational-molded fuel
tanks for two additional years on
limited numbers of 2011 and 2012
model year equipment using Class II
engines. Equipment manufacturers may
use noncompliant rotational-molded
fuel tanks if the production volume of
the fuel tank design used in Class II
equipment models is collectively no
more than 5,000 units in the 2011 model
year. In the 2012 model year, equipment
manufacturers may use noncompliant
rotational-molded fuel tanks if the
production volume of the fuel tank
design used in Class II equipment
models is collectively no more than
5,000 units in the 2012 model year, but
the total number of exempted rotationalmolded fuel tanks across the
manufacturer’s Class II equipment is
limited to 10,000 units. If production
volumes are greater than 5,000 for a
given fuel tank design (or greater than
10,000 corporate-wide in 2012), all
those tanks must comply with emission
standards. Tank designs would be
considered identical if they are
produced under a single part number to
conform to a single design or blueprint.
In addition, tank designs would be
considered identical if they differ only
with respect to production variability,
post-production changes (such as
different fittings or grommets), supplier,
color, or other extraneous design
variables. We originally proposed to
allow noncompliant rotation-molded
fuel tanks for any equipment that was
counted under the allowances described
in this section which used flex engines
meeting Phase 2 exhaust emission
standards. However, the approach being
finalized today could be applied to any
equipment using Class II engines
(subject to the constraints noted above),
whether or not the equipment uses a
flex engine.
(4) Equipment Manufacturer
Recertification
It has generally been engine
manufacturers that certify with EPA for
exhaust emissions because the
standards are engine-based. However,
because the Phase 3 nonhandheld
standards are expected to result in the
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use of catalysts, a number of equipment
manufacturers, especially those that
make low-volume models, believe it
may be necessary to produce their own
unique engine/muffler designs, but
using the same catalyst substrate already
used in a muffler that is part of an
engine manufacturers certified
configuration. In this situation, the
engine will not be covered by the engine
manufacturer’s certificate, as the engine/
muffler design is not within the
specifications for the certified engine.
The equipment manufacturer is
therefore producing a new distinct
engine which is not covered by a
certificate and therefore needs to be
certified with EPA.
To allow the possibility of an
equipment manufacturer certifying such
an engine/muffler design with EPA, we
are establishing a simplified engine
certification process for nonhandheld
equipment manufacturers (see
§ 1054.612). Under the simplified
certification process, the nonhandheld
equipment manufacturer will need to
demonstrate that it is using the same
catalyst substrate as the approved
engine manufacturer’s engine family,
provide information on the differences
between their engine/exhaust system
and the engine/exhaust system certified
by the engine manufacturer, and explain
why the emissions deterioration data
generated by the engine manufacturer
will be representative for the equipment
manufacturer’s configuration. The
equipment manufacturer will need to
perform low-hour emission testing on
an engine equipped with their modified
exhaust system and demonstrate that it
meets the emission standards after
applying the engine manufacturer’s
deterioration factors for the certified
engine family. We will not require
production-line testing for these
engines. The equipment manufacturer
will be responsible to meet all the other
requirements of an engine manufacturer
under the regulations, including
labeling, warranty, defect reporting,
payment of certification fees, and other
things. The useful life period selected
for the original certification will also
apply for the equipment manufacturer’s
streamlined certification. This provision
is primarily intended for easing the
transition to new standards. Starting in
the 2015 model year, we are therefore
limiting these recertification provisions
to small-volume emission families (sales
below 5,000 units).
(5) Special Provisions Related to
Altitude
For nonhandheld engines we are
requiring compliance with our
standards at all altitudes, consistent
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with other engine categories.97
However, since spark-ignition engines
without electronic control of air/fuel
ratio cannot compensate for changing
air density, their emissions generally
change with changing altitude. In
recognition of this technological limit,
we are adopting special testing and
compliance provisions related to
altitude. As described in Section V.C.1,
we are requiring that nonhandheld
engines meet emission standards
without an altitude kit, but will allow,
in certain cases, testing at barometric
pressures below 94.0 kPa (which is
roughly equivalent to an elevation of
2,000 feet above sea level) using an
altitude kit. (An altitude kit may be as
simple as a single replacement part for
the carburetor that allows a greater
volumetric flow of air into the
carburetor to make the engine operate as
it would at low altitudes.) Such kits
were allowed under part 90 and we are
keeping the provisions that already
apply in part 90 related to descriptions
of these altitude kits in the application
for certification. This includes a
description of how engines comply with
emission standards at varying
atmospheric pressures, a description of
the altitude kits, and the associated part
numbers.
During certification, manufacturers
will have two choices regarding testing
and compliance at barometric pressures
below 94.0 kPa: (1) Test engines for
demonstrating compliance with the
standards without an altitude kit; or (2)
test engines for demonstrating
compliance with the standards using an
altitude kit. Those manufacturers
choosing Option 2 will be required to
identify the altitude range for which it
expects proper engine performance and
emission control will occur with and
without the altitude kit, state that
engines will comply with applicable
emission standards throughout the
useful life with the altitude kit installed
according to instructions, and include
any supporting information.
Manufacturers choosing Option 2 will
also need to describe a plan for making
information and parts available to
consumers such that widespread use of
altitude kits will reasonably be expected
in high-altitude areas. For nonhandheld
engines, this will involve all counties
with elevations substantially above
4,000 feet (see Appendix III to part
1068). This includes all U.S. counties
where 75 percent of the land mass and
97 Note that we are not changing exhaust
standards for handheld engines and are therefore
codifying altitude provisions in the new part 1054
that are consistent with those that apply under part
90.
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75 percent of the population are above
4,000 feet (see 45 FR 5988, January 24,
1980 and 45 FR 14079, March 4, 1980).
Assuming we grant a certificate that
includes a manufacturer’s reliance on an
altitude kit during testing, any
compliance testing at higher altitudes
(more precisely, lower barometric
pressures) would be conducted with the
altitude kit installed on the engine
according to the manufacturer’s
instructions. Note that manufacturers
would not be required to submit test
data from high-altitude testing in their
applications, provided they could
demonstrate through engineering
analysis the basis for knowing the
altitude kits will allow the engines to
meet the emission standards at high
altitude. Any high-altitude testing of an
engine family that does not use these
high altitude provisions will be tested
without an altitude kit installed.
We considered requiring
manufacturers relying on altitude kits to
ensure that all engines sold in highaltitude areas were sold with altitude
kits installed, but determined that such
a requirement would have been
burdensome to the manufacturers,
impractical, and very disruptive to the
market, and may not work in practice.
Certificate holders will be the engine
manufacturers, which generally have
little or no control over the location at
which the sale to the ultimate purchaser
is made. In most cases, the engines will
be sold to equipment manufacturers
and/or through distributors or large
retailers. However, even in cases when
a manufacturer might have control over
the location at which the sale to the
ultimate purchaser is made, it is not
clear that the manufacturer could ensure
that every piece of equipment sold in a
high-altitude area has an engine with an
altitude kit installed. In light of these
potential problems, we believe the
approach being finalized will be
effective and is the most appropriate
approach. It is not tampering for a
consumer not to install the altitude kit.
We expect it will be common practice
for consumers to install altitude kits
because they are inexpensive, easy to
install, and improve performance at
higher altitudes. Manufacturers have
also emphasized that retailers and
consumers are well aware of the need to
modify engines for proper operation in
high-altitude areas. Toward that end, we
are requiring manufacturers to make the
information and parts sufficiently easy
for the consumer to obtain so that the
manufacturer ‘‘would reasonably expect
that altitude kits would be widely used
in the high-altitude counties.’’ This
approach should result in effective
control of emissions in high-altitude
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59093
areas while still addressing the
manufacturers’ concerns regarding
control over distribution practices and
point of sale. In fact, it is worth noting
that we expect this overall approach to
be more effective in achieving emission
reductions than the current regulations
under Phase 2. Nevertheless, should we
determine that operation of engines in
high-altitude areas without altitude kits
installed is widespread, we would
reconsider the need for additional
requirements.
(6) Special Provisions for Compliance
Assurance
EPA’s experiences in recent years
have highlighted the need for more
effective tools for preventing the
introduction of noncompliant engines
into U.S. commerce. These include
noncompliant engines sold without
engine labels or with counterfeit engine
labels. We are adopting the special
provisions in the following sections to
help us address these problems.
(a) Importation Form
Importation of engines is regulated
both by EPA and by U.S. Customs and
Border Protection. Current Customs
regulations specify that anyone
importing a nonroad engine (or
equipment containing a nonroad engine)
must complete a declaration form before
importation. EPA has created
Declaration Form 3520–21 for this
purpose. Customs requires this in many
cases, but there are times when they
allow engines to be imported without
the proper form. It will be an important
advantage for EPA’s own compliance
efforts to be able to enforce this
requirement. We are therefore
modifying part 90 to mirror the existing
Customs requirement (and the EPA
requirement in § 1068.301) for importers
to complete and retain the declaration
form before importing engines (see
§ 90.601). This will facilitate a more
straightforward processing of cases in
which noncompliant products are
brought to a U.S. port for importation
because currently no requirement exists
for measuring emissions or otherwise
proving that engines are noncompliant
at the port facility. Since this is already
a federal requirement, we are making
this effective immediately with the final
rule.
(b) Assurance of Warranty Coverage
Manufacturers of Small SI engines
subject to the standards are required to
provide an emission-related warranty so
owners are able to have repairs done at
no expense for emission-related defects
during an initial warranty period.
Established companies are able to do
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this with a network of authorized repair
facilities that can access replacement
parts and properly correct any defects.
In contrast, we are aware that some
manufacturers are selling certified
engines in the United States without
any such network for processing
warranty claims. As such, owners who
find that their engines have an
emission-related defect are unable to
properly file a warranty claim or get
repairs that should be covered by the
warranty. In effect, this allows
companies to certify their engines and
agree to provide warranty coverage
without ever paying for legitimate
repairs that should be covered by the
warranty. We are therefore requiring
that all manufacturers demonstrate
several things before we will approve
certification for their engines (see
§ 90.1103 and § 1054.120). The
following provisions apply to
manufacturers who certify engines, and
include importers who certify engines.
First, we are requiring manufacturers to
provide and monitor a toll-free
telephone number and an e-mail
address for owners to receive
information about how to make a
warranty claim and how to make
arrangements for authorized repairs.
Second, we are requiring manufacturers
to provide a source of replacement parts
within the United States. For imported
parts, this will require at least one
distributor within the United States.
Finally, we are requiring
manufacturers to have a network of
authorized repair facilities or to take one
of multiple alternate approaches to
ensure that owners will be able to get
free repair work done under warranty.
In the proposal we specified that
warranty-related repairs may be limited
to authorized repair facilities as long as
owners did not have to travel more than
100 miles for repairs (or further in
remote areas of the country). For
companies without a nationwide repair
network, we proposed alternative
methods for meeting warranty
obligations, including free shipping, free
service calls, or reimbursement of costs
through local nonauthorized service
centers. Manufacturers suggested a
different metric for demonstrating a
readiness to meet warranty obligations,
focusing on maintaining authorized
service centers in every metropolitan
area with a population of 100,000 or
greater (according to the 2000 census).
We agree that the suggested approach
would provide an effective
demonstration of a valid warranty
network and are including that in the
regulation; however, we believe it is still
appropriate to include the proposed
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provisions related to the 100-mile
specification in the final rule. For
example, there may be some companies
with a regional market that have an
effective network of repair facilities in
that region, but not in other parts of the
country. In this circumstance, it is
appropriate to allow the manufacturer
multiple paths for showing that it will
be able to respond effectively to all
warranty claims nationwide. We are
therefore including the 100-mile
approach as an additional alternative in
the regulations, as well as including a
variety of adjustments to address the
concerns raised in the comments.
We believe these requirements are
both necessary and effective for
ensuring proper warranty coverage for
all owners. At the same time, we are
adopting a flexible approach that allows
companies to choose from a variety of
alternatives for providing warranty
service. We therefore believe these
requirements are readily achievable for
any company. We are therefore
implementing these requirements
starting with the 2010 model year. This
should allow time for the administrative
steps necessary to arrange for any of the
allowable compliance options described
above.
(c) Bond Requirements Related to
Enforcement and Compliance Assurance
Certification initially involves a
variety of requirements to demonstrate
that engines and equipment are
designed to meet applicable emission
standards. After certification is
complete, however, several important
obligations apply to the certifying
manufacturer or importer. For example,
we require ongoing testing of
production engines, as well as reporting
of recurring defects. Manufacturers may
also need to pay penalties if there is a
violation and may need to perform a
recall if their products are found to be
noncompliant. For companies operating
within the United States, we are
generally able to take steps to
communicate clearly and insist on
compliance with applicable regulations.
For example, in certain circumstances
we may meet with specific company
representatives, halt production, or
seize assets. For companies without staff
or assets in the United States, these
alternatives are not available.
Accordingly, we have limited ability to
enforce our requirements or recover any
appropriate penalties, which increases
the risk of environmental problems as
well as problems for owners. This
creates the potential for a company to
gain a competitive advantage if they do
not have substantial assets or operations
in the United States by avoiding some
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of the costs of complying with EPA
regulations.
To address this concern, we are
adopting a requirement for
manufacturers of certified engines and
equipment (including importers) to post
a bond to cover any potential
compliance or enforcement actions
under the Clean Air Act. Manufacturers
and importers will be exempt from the
bond requirement if they are able to
sufficiently demonstrate an assurance
that they will meet any compliance- or
enforcement-related obligations. The
bonding requirements apply for
companies that do not have fixed assets
in the United States meeting the
smallest applicable thresholds from the
following:
• A threshold of $3 million applies
for manufacturers that have been
certificate holders in each of the
preceding ten years without failing a
test conducted by EPA officials or
having been found by EPA to be
noncompliant under applicable
regulations.
• A threshold of $6 million applies
for secondary engine manufacturers or
for equipment manufacturers that certify
no engines with respect to exhaust
emission standards. A secondary engine
manufacturer is generally a certifying
company that buys partially complete
engines for final assembly from another
engine manufacturer.
• A threshold of $10 million applies
for companies that do not qualify for the
smaller specified bond thresholds.
The value of the bond must be at least
$500,000, though a higher bond value
may apply based on multiplying the
annual volume of shipments by a perengine rate. The per-engine bond
amount is $25 for handheld engines and
Class I engines. Class II engines cover a
much wider range of applications, so we
further differentiate the bond for those
engines. The proposed per-engine bond
amounts for Class II engines is $50 for
engines between 225 and 740 cc, $100
for engines between 740 and 1,000 cc,
and $200 for engines above 1,000 cc.
These values are generally scaled to be
approximately 10 to 15 percent of the
retail value. In the case of handheld
engines, this is based on the retail value
of equipment with installed engines,
since these products are generally
marketed that way. Class II engines are
very often sold as loose engines to
equipment manufacturers, so the
corresponding per-engine bond values
are based on the retail value of the
engine alone. This approach is similar
to the bond requirements that apply for
nonroad diesel engines (see § 1039.626).
The total bond amount will be based
on the value of imported products over
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a one-year period. If a bond is used to
satisfy a judgment, the company will
then be required to increase the amount
of the bond within 90 days of the date
the bond is used to cover the amount
that was used. Also, we will require the
bond to remain in place for five years
after the company no longer imports
Small SI engines.
These bonding requirements apply for
2010 and later model year engines and
are enforceable for all products
introduced into U.S. commerce starting
January 1, 2010.
(d) Bond Requirements Related to
Warranty
Warranty is an additional potential
compliance obligation. Engine
manufacturers must service warranty
claims for emission-related defects that
occur during the prescribed warranty
period. We have experience with
companies that have faced compliancerelated problems where it was clear that
they did not have the resources to make
warranty repairs if that were necessary.
Such companies benefit from
certification without bearing the full
range of associated obligations. We
believe it is appropriate to add a
requirement to post a bond to ensure
that a company can meet their warranty
obligations. The concern for being able
to meet these obligations applies equally
to domestic and foreign manufacturers.
The biggest indicator of a
manufacturer’s ability to make warranty
repairs relates to the presence of repair
facilities in the United States. We are
therefore adopting a bond requirement
starting with the 2010 model year for all
manufacturers (including importers)
that do not have a repair network in the
United States that is available for
processing warranty repairs (see
§ 90.1007 and § 1054.120). Such a repair
network will need to involve at least
100 authorized repair facilities in the
United States, or at least one such
facility for each 5,000 engines sold in
the United States, whichever is less.
Companies not meeting these criteria
will need to post a bond as described
above for compliance assurance. We
will allow companies that must post
bond to arrange for warranty repairs to
be done at independent facilities. Note
that a single bond payment will be
required for companies that must post
bond for compliance-related obligations,
as described above, in addition to the
bond for warranty-related obligations.
(e) Restrictions Related to Naming
Model Years
We are adopting the proposed
provisions that restrict what model
years can be assigned to imported
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products. Importers can only declare a
model year up to one year before the
calendar year of importation in cases
where new emission standards start to
apply. We are adopting this requirement
for all engine categories subject to part
1068. See the detailed discussion of this
issue in Section VIII.C.
(f) Import-Specific Information at
Certification
We are requiring additional
information to improve our ability to
oversee compliance related to imported
engines (see § 90.107 and § 1054.205). In
the application for certification, we are
requiring the following additional
information starting with the 2010
model year: (1) The port or ports at
which the manufacturer has imported
engines over the previous 12 months, (2)
the names and addresses of the agents
the manufacturer has authorized to
import the engines, and (3) the location
of the test facilities in the United States
where the manufacturer will test the
engines if we select them for testing
under a selective enforcement audit. See
Section 1.3 of the Summary and
Analysis of Comments for further
discussion related to naming test
facilities in the United States. The
current regulations in part 90 do not
include these specific requirements;
however, we do specify already that we
may select imported engines at a port of
entry. In such a case, we will generally
direct the manufacturer to do testing at
a facility in the United States. The new
provision allows the manufacturers to
make these arrangements ahead of time
rather than relying on EPA’s selection of
a test lab. Also, the current regulations
state in § 90.119 that EPA may conduct
testing at any facility to determine
whether engines meet emission
standards.
(g) Counterfeit Emission Labels
We have observed that some
importers attempt to import
noncompliant products by creating an
emission control information label that
is an imitation of a valid label from
another company. We are not requiring
that certifying manufacturers take steps
to prevent this, but we are including a
provision that specifically allows
manufacturers to add appropriate
features to prevent counterfeit labels.
This may include the engine’s serial
number, a hologram, or some other
unique identifying feature. This
provision is effective immediately upon
completion of the final rule since it is
an allowance and not a requirement (see
§ 90.114 and § 1054.135).
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(h) Partially Complete Engines
As described in Section VIII, we are
clarifying the engine manufacturers’
responsibilities for certification with
respect to partially complete engines.
While this is intended to establish a
path for secondary engine
manufacturers to get their engines from
the original engine manufacturer, we are
aware that this will also prevent
manufacturers from selling partially
complete engines as a strategy to
circumvent certification requirements. If
long blocks or engines without fuel
systems are introduced into U.S.
commerce, either the original
manufacturer or the company
completing engine assembly will need
to hold a certificate for that engine.
(7) Using Certified Small SI Engines in
Marine Applications
Manufacturers have described
situations in which Small SI engines are
used in marine applications. As
described in Section III.E.5, we are
allowing limited numbers of certified
Small SI engines to be used as marine
propulsion engines without certifying to
the Marine SI emission standards in part
1045 (see § 1045.610).
(8) Alternate Fuels
The emission standards apply to all
spark-ignition engines regardless of the
fuel they use. Almost all Small SI
engines operate on gasoline, but these
engines may also operate on other fuels,
such as natural gas, liquefied petroleum
gas, ethanol, or methanol. The test
procedures in 40 CFR part 1065 describe
adjustments needed for operating test
engines with oxygenated fuels.
In some special cases, a single engine
is designed to alternately run on
different fuels. For example, some
engines can switch back and forth
between natural gas and LPG. We are
adding a clarification to the regulations
to describe how manufacturers would
submit certification data and divide
such engines into engine families.
Manufacturers would submit test data
for each type of fuel. If a manufacturer
certifies a dual-fuel engine family, but
produces engines that run only on one
fuel where that dedicated-fuel engine is
identical to the certified dual-fuel
engine with respect to that fuel, those
engines could be included in the same
family. This is also true for the second
fuel. For example, if a manufacturer
produces an engine that can run on both
gasoline and LPG, and also produces
that engine model in gasoline-only and
LPG-only versions, without adjusting
the calibration or other aspects of each
respective configuration, those engines
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may all be included in the same engine
family. In effect, these engines are
covered by the original certificate
because they are made to conform to the
description included in the original
application for certification except that
they do not have the full functionality
of the dual-fuel engines.
Once an engine is placed into service,
someone might want to convert it to
operate on a different fuel. This would
take the engine out of its certified
configuration, so we are requiring that
someone performing such a fuel
conversion go through a certification
process. We will allow certification of
the complete engine using normal
certification procedures, or the
aftermarket conversion kit could be
certified using the provisions of 40 CFR
part 85, subpart V. This contrasts with
the existing provisions that allow for
fuel conversions that can be
demonstrated not to increase emission
levels above the applicable standard.
We are applying this requirement
starting January 1, 2010. (See § 90.1003
and § 1054.635.)
(9) Other Provisions
We are also making a variety of
changes in the provisions that make up
the certification and compliance
program. Most of these changes serve
primarily to align with the regulations
we have started to apply to other types
of engines.
The new warranty provisions are
based on the requirements that already
apply under 40 CFR part 90. We are
adding an administrative requirement to
describe the provisions of the emissionrelated warranty in the owners manual.
We expect that many manufacturers
already do this but believe it is
appropriate to require this as a routine
practice. (See § 1054.120.)
Testing new engines requires a period
of engine operation to stabilize emission
levels. The regulations specify two
separate figures for break-in periods for
purposes of certification testing. First,
engines are generally operated long
enough to stabilize emission levels.
Second, we establish a limit on how
much an engine may operate and still be
considered a ‘‘low-hour’’ engine. The
results of testing with the low-hour
engine are compared with a deteriorated
value after some degree of service
accumulation to establish a
deterioration factor. For Marine SI
engines, we are requiring that the engine
can be presumed to have stabilized
emission levels after 12 hours of engine
operation, with a provision allowing
approval for more time if needed, and
we generally require that low-hour test
engines have no more than 30 hours of
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engine operation. However, given the
shorter useful life for many Small SI
engines, this will not make for a
meaningful process for establishing
deterioration factors. For example,
emission levels in Small SI engines may
not stabilize before deterioration begins
to affect emission levels, which will
prevent the engine from ever truly
having stabilized emission levels. Also,
the low-hour emission test should occur
early enough for the deterioration factor
to adequately represent the deterioration
over the engine’s lifetime.
We are requiring that Small SI engines
with a useful life above 300 hours can
be presumed stable after 12 hours with
low-hour testing generally occurring
after no more than 24 hours of engine
operation. For Small SI engines with
useful life below 300 hours, we are
requiring a combination of provisions to
address this concern. First, we are
allowing manufacturers to establish a
stabilization period that is less than 12
hours without showing that emission
levels have fully stabilized (see
§ 1054.501). Second, we are specifying
that low-hour testing must generally
occur after no more than 15 hours of
engine operation (see § 1054.801). This
allows some substantial time for breakin, stabilization, and running multiple
tests, without approaching a significant
fraction of the useful life. Third, we are
requiring that manufacturers
consistently test low-hour productionline engines (and emission-data engines
in the case of carryover deterioration
factors for certification) using the same
degree of service accumulation to avoid
inaccurate application of deterioration
factors (see § 1054.240 and § 1054.305).
We are clarifying the maintenance
that manufacturers may perform during
service accumulation as part of the
certification process. The general
approach is to allow any amount of
maintenance that is not emissionrelated, but to allow emission-related
maintenance only if it is a routine
practice with in-use engines. In most of
our emission control programs we
specify that 80 percent of in-use engines
should undergo a particular
maintenance step before manufacturers
can do that maintenance during service
accumulation for certification testing.
We are aware that Small SI engines are
predominantly operated by homeowners
with widely varying practices in
servicing their lawn and garden
equipment. As such, achieving a rate of
80 percent may be possible only for the
most obvious maintenance steps. We are
therefore adopting a more
accommodating approach for Small SI
engines. In particular, we are allowing
manufacturers to perform a maintenance
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step during certification based on
information showing that 60 to 80
percent of in-use engines get the
specified maintenance at the
recommended interval. We will approve
the use of such maintenance based on
the relative effect on performance and
emissions. For example, we may allow
scheduled fuel-injector replacement if
survey data show this is done at the
recommended interval for 65 percent of
engines and performance degradation is
shown to be roughly proportional to the
degradation in emission control for
engines that do not have their fuel
injectors replaced.
One maintenance step of particular
interest is replacement of air filters. In
larger spark-ignition engines, we do not
treat replacement of air filters as critical
emission-related maintenance, largely
because those engines have feedback
controls to compensate for changes in
varying pressure drop across the air
filter. However, for Small SI engines
varying air flow through the air filter
has a direct effect on the engine’s airfuel ratio, which in turn directly affects
the engine’s emission rates for each of
the regulated pollutants. Service
accumulation generally takes place in
laboratory conditions with far less
debris, dust, or other ambient particles
that will cause filter loading, so filter
changes should be unnecessary to
address this conventional concern. We
are concerned that the greater effect is
from fuel and oil that may deposit on
the back side of the filter, especially
from crankcase ventilation into the
intake. This effect will go undetected if
there are no measurements with filters
that have experienced significant engine
operation. We believe it would be
appropriate for this rulemaking to allow
manufacturers to clean or change air
filters as long as manufacturers perform
emission measurements before and after
these maintenance steps. It would be
best to perform testing with each air
filter change; however, we would find it
acceptable if manufacturers tested
engines before and after every other air
filter change. This approach allows for
continued air filter changes, consistent
with our testing to establish the
feasibility of the Phase 3 emission
standards, but properly identifies the
effect on emissions. We are taking a
similar approach for maintenance with
spark plugs, except that tests must occur
before and after each step to clean or
replace the spark plugs. We will be
interested in a future rulemaking to set
emission standards based on less
optimistic assumptions regarding the
degree of air filter and spark plug
maintenance with in-use equipment.
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See Section 2.4 of the Summary and
Analysis of Comments for a more
detailed discussion related to
maintenance.
We are defining criteria for
establishing engine families that are
very similar to what is currently
specified in 40 CFR part 90. We are
requiring that engines with
turbochargers be in a different family
than naturally aspirated engines since
that will be likely to substantially
change the engine’s emission
characteristics. Very few if any Small SI
engines are turbocharged today so this
change will not be disruptive for any
manufacturer. We are also specifying
that engines must have the same
number and arrangement of cylinders
and approximately the same total
displacement. This will help us avoid
the situation where manufacturers argue
that engines with substantially different
engine blocks should be in the same
engine family. We will implement this
provision consistent with the approach
adopted by California ARB in which
they limit engine families to include no
more than 15 percent variation in total
engine displacement. Similarly, the
current regulations in part 90 do not
provide a clear way of distinguishing
engine families by cylinder dimensions
(bore and stroke) so we are also
changing part 90 to limit the variation
in displacement within an engine family
to 15 percent. (See § 1054.230 and
§ 90.116.)
The test procedures for Small SI
engines are designed for engines
operating in constant-speed
applications. This covers the large
majority of affected equipment;
however, we are aware that engines
installed in some types of equipment,
such as small utility vehicles or go carts,
are not governed to operate only at a
single rated speed. These engines will
be certified based on their emission
control over the constant-speed duty
cycle even though they do not
experience constant-speed operation in
use. We are not prepared to establish a
new duty cycle for these engines but we
are requiring engine manufacturers to
explain how their emission control
strategy is not a defeat device in the
application for certification. For
example, if engines will routinely
experience in-use operation that differs
from the specified duty cycle for
certification, the manufacturer should
describe how the fuel-metering system
responds to varying speeds and loads
not represented by the duty cycle. We
are also requiring that engine
distributors and equipment
manufacturers that replace installed
governors must get a new certificate of
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conformity for those engines to avoid a
tampering violation.
F. Small-Business Provisions
(1) Small Business Advocacy Review
Panel
On August 17, 2006, we convened a
Small Business Advocacy Review Panel
(SBAR Panel or the Panel) under section
609(b) of the Regulatory Flexibility Act
(RFA), as amended by the Small
Business Regulatory Enforcement
Fairness Act of 1996 (SBREFA). The
purpose of the Panel was to collect the
advice and recommendations of
representatives of small entities that
could be affected by this rule and to
prepare a report containing the Panel’s
recommendations for small entity
flexibilities based on those comments,
as well as on the Panel’s findings and
recommendations regarding the
elements of the Initial Regulatory
Flexibility Analysis (IRFA) under
section 603 of the RFA. Those elements
of an IRFA are:
• A description of, and where
feasible, an estimate of the number of
small entities to which the rule will
apply;
• A description of projected
reporting, recordkeeping, and other
compliance requirements of the rule,
including an estimate of the classes of
small entities that will be subject to the
requirements and the type of
professional skills necessary for
preparation of the report or record;
• An identification, to the extent
practicable, of all relevant Federal rules
that may duplicate, overlap, or conflict
with the rule; and
• A description of any significant
alternative to the rule that accomplishes
the stated objectives of applicable
statutes and that minimizes any
significant economic impact of the rule
on small entities.
The report of the Panel has been
placed in the rulemaking record for this
final rule.
In addition to EPA’s Director of the
Office of Regulatory Management and
Information who acted as chairperson,
the Panel consisted of the Director of
EPA’s Assessment and Standards
Division of the Office of Transportation
and Air Quality, the Administrator of
the Office of Management and Budget’s
Office of Information and Regulatory
Affairs, and the Chief Counsel for
Advocacy of the Small Business
Administration.
Using definitions provided by the
Small Business Administration (SBA),
companies that manufacture internalcombustion engines and that employ
fewer than 1,000 people are considered
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small businesses for the SBAR Panel.
Companies that manufacture equipment
and that employ fewer than 500 people,
or fewer than 750 people for
manufacturers of construction
equipment, or fewer than 1,000 people
for manufacturers of generators, are
considered small businesses for the
SBAR Panel. Based on this information,
we asked 25 companies that met the
SBA small business thresholds to serve
as small entity representatives for the
duration of the Panel process. Of these
25 companies, 14 of them represented a
cross-section of Small SI engine
manufacturers, equipment
manufacturers, and fuel system
component manufacturers. (The rest of
the companies were involved in the
Marine SI market.)
With input from small entity
representatives, the Panel drafted a
report providing findings and
recommendations to us on how to
reduce the potential burden on small
businesses that may occur as a result of
the proposed rule. The Panel report is
included in the rulemaking record for
this final rule. In light of the Panel
report, and where appropriate, we
proposed a number of provisions for
small business engine manufacturers
and small business equipment
manufacturers. We are adopting all the
flexibility options as proposed. The
following section describes the
flexibility options being adopted in this
final rule.
(2) Burden Reduction Approaches for
Small-Volume Nonhandheld Engine
Manufacturers
We are incorporating several
provisions for small business
nonhandheld engine manufacturers.
The purpose of these provisions is to
reduce the burden on companies for
which fixed costs cannot be distributed
over a large number of engines.
Under EPA’s current Phase 2
regulations, EPA provided a number of
provisions for small-volume engine
manufacturers. For the Phase 2
regulations, the criteria for determining
if a company was a ‘‘small-volume
engine manufacturer’’ was based on
whether the company projected at
certification to have production of no
more than 10,000 nonhandheld engines
per year (excluding engines sold in
California that are subject to the
California ARB standards). Based on
past experience, EPA believes that
determining the applicability of the
provisions based on number of
employees, as compared to volume of
products, can be more problematic
given the nature of the workforce in
terms of full-time, part-time, contract,
overseas versus domestic, and parent
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companies. EPA believes it can avoid
these potential complications and still
provide relief to nearly all small
businesses by continuing to use the
annual sales criteria for determining
which entities qualify as a small volume
engine manufacturer under the Phase 3
program. For these reasons, EPA is
retaining the current production-based
criteria for determining who is a smallvolume engine manufacturer and, as a
result, eligible for the Phase 3
flexibilities described below (see
§ 1054.801).
Based on confidential sales data
provided to EPA by engine
manufacturers, the 10,000 unit cut-off
for engine manufacturers will include
all the small business engine
manufacturers currently identified using
SBA’s employee-based definition. To
ensure all small businesses have access
to the flexibilities described below, EPA
is also allowing engine manufacturers
exceeding the production cut-off level
noted above but having fewer than 1,000
employees to request treatment as a
small-volume engine manufacturer (see
§ 1054.635). In such a case, the
manufacturer will need to provide
information to EPA demonstrating that
the manufacturer has fewer employees
than the 1,000 cut-off level to be
approved as a small-volume engine
manufacturer.
If a small-volume engine
manufacturer grows over time and
exceeds the production volume limit of
10,000 nonhandheld engines per year,
the engine manufacturer will no longer
be eligible for the small-volume
flexibilities. However, because some of
the flexibilities described below provide
manufacturers with the ability to avoid
certain testing such as durability testing
or production line testing, it may be
difficult for a manufacturer to fully
comply with all the testing requirements
immediately upon losing its smallvolume status. In such cases, the engine
manufacturer can contact EPA and
request additional time, subject to EPA
approval, before they would be required
to meet the testing requirements that
generally apply to engine
manufacturers.
(a) Assigned Deterioration Factors
We are allowing small-volume engine
manufacturers to rely on an assigned
deterioration factor to demonstrate
compliance with the standards for the
purposes of certification rather than
doing service accumulation and
additional testing to measure
deteriorated emission levels at the end
of the regulatory useful life (see
§ 1054.240). EPA is not establishing
actual levels for the assigned
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deterioration factors with this final rule.
EPA intends to analyze emissions
deterioration information that becomes
available over the next few years to
determine what deterioration factors
will be appropriate for nonhandheld
engines. This is likely to include
deterioration data for engines certified
to comply with California ARB’s Tier 3
standards and engines certified early to
EPA’s Phase 3 standards. Prior to the
implementation date for the Phase 3
standards, EPA will provide guidance to
engine manufacturers specifying the
levels of the assigned deterioration
factors for small-volume engine
manufacturers.
(b) Exemption From Production-Line
Testing
We are exempting small-volume
engine manufacturers from the
production-line testing requirements
(see § 1054.301). Therefore, smallvolume engine manufacturers will not
be required to perform production-line
testing on any of their engine families.
(c) Additional Lead Time
We are allowing small-volume engine
manufacturers to delay implementation
of the Phase 3 exhaust emission
standards for two years (see § 1054.145).
Small-volume engine manufacturers
will be required to comply with the
Phase 3 exhaust emission standards
beginning in model year 2014 for Class
I engines and model year 2013 for Class
II engines. Under this approach,
manufacturers will be able to apply this
delay to all their nonhandheld engines
or to just a portion of their production.
For those engine families that are
certified to meet the Phase 3 standards
prior to these delayed dates by selecting
an FEL at or below the Phase 3
standards, small volume engine
manufacturers can generate early Phase
3 credits (as discussed in Section V.C.3)
through the 2013 model year for Class
I engines and through the 2012 model
years for Class II engines. This option
provides more lead time for smallvolume engine manufacturers to
redesign their products. They will also
be able to learn from some of the
hurdles overcome by larger
manufacturers.
(d) Broad Engine Families
We are also allowing small-volume
engine manufacturers to use a broader
definition of engine family for
certification purposes. Under the
existing engine family criteria specified
in the regulations, manufacturers group
their various engine lines into engine
families that have similar design
characteristics including the
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combustion cycle, cooling system,
cylinder configuration, number of
cylinders, engine class, valve location,
fuel type, aftertreatment design, and
useful life category. We are allowing
small-volume engine manufacturers to
group all their Small SI engines into a
single engine family for certification by
engine class and useful life category,
subject to good engineering judgment
(see § 1054.230).
(e) Hardship Provisions
We are also establishing two types of
hardship provisions for nonhandheld
engine manufacturers consistent with
the Panel recommendations. As has
been our experience with similar
provisions already adopted, we
anticipate that hardship mechanisms
will be used sparingly. First, under the
unusual circumstances hardship
provision, any manufacturer subject to
the new standards may apply for
hardship relief if circumstances outside
their control cause the failure to comply
and if failure to sell the subject engines
or equipment or fuel system component
would have a major impact on the
company’s solvency (see § 1068.245).
An example of an unusual circumstance
outside a manufacturer’s control may be
an ‘‘Act of God,’’ a fire at the
manufacturing plant, or the unforeseen
shutdown of a supplier with no
alternative available. The terms and
time frame of the relief will depend on
the specific circumstances of the
company and the situation involved. As
part of its application for hardship, a
company will be required to provide a
compliance plan detailing when and
how it will achieve compliance with the
standards. This hardship provision will
be available to all manufacturers of
engines, equipment, boats, and fuel
system components subject to the new
standards, regardless of business size.
Second, an economic hardship
provision allows small businesses
subject to the new standards to petition
EPA for limited additional lead time to
comply with the standards (see
§ 1068.250). A small business must
make the case that it has taken all
possible business, technical, and
economic steps to comply, but the
burden of compliance costs would have
a significant impact on the company’s
solvency. Hardship relief could include
requirements for interim emission
reductions and/or the purchase and use
of emission credits. The length of the
hardship relief decided during review of
the hardship application will be up to
one year, with the potential to extend
the relief as needed. We anticipate that
one to two years will normally be
sufficient. As part of its application for
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hardship, a company will be required to
provide a compliance plan detailing
when and how it will achieve
compliance with the standards. This
hardship provision will be available
only to qualifying small businesses.
case, the manufacturer must provide
information to EPA demonstrating that
the manufacturer has fewer employees
than the applicable employee cut-off
level to be approved as a small-volume
equipment manufacturer.
(3) Burden Reduction Approaches for
Small-Volume Nonhandheld Equipment
Manufacturers
We are establishing three provisions
for small-volume nonhandheld
equipment manufacturers. The purpose
of these provisions is to reduce the
burden on companies for which fixed
costs cannot be distributed over large
sales volumes. That is useful for smallvolume equipment manufacturers that
may need more lead time to redesign
their equipment to accommodate the
new Phase 3 engine designs.
Under EPA’s current Phase 2
regulations, EPA provided a number of
lead time provisions for small-volume
equipment manufacturers. For the Phase
2 regulations, the criteria for
determining if a company was a ‘‘smallvolume equipment manufacturer’’ was
based on whether the company
produced fewer than 5,000
nonhandheld pieces of equipment per
year (excluding equipment sold in
California that are subject to the
California ARB standards). For the same
reasons noted above for engine
manufacturers, EPA is retaining the
current production-based criteria for
determining who is a small-volume
equipment manufacturer and, as a
result, eligible for the Phase 3
flexibilities described below (see
§ 1054.801). The determination of which
companies qualify as small-volume
equipment manufacturers for the
purposes of the flexibilities described
below will be based on the average
annual U.S.-directed production of
nonhandheld equipment over three
years from 2007 through 2009.
Based on estimated sales data for
equipment manufacturers, EPA believes
the 5,000 unit cut-off for equipment
manufacturers will include almost all
the small business equipment
manufacturers using SBA’s employeebased definition. However, to ensure all
small businesses have access to the
flexibilities described below, EPA is
also allowing equipment manufacturers
which exceed the production cut-off
level noted above, but comply with
SBA’s employee-based definition (e.g.,
500 employees for equipment
manufacturers, 750 employees for
construction equipment manufacturers,
and 1,000 employees for generator
manufacturers), to request treatment as
a small-volume equipment
manufacturer (see § 1054.635). In such a
(a) Additional Lead Time
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G. Technological Feasibility
(c) Hardship Provisions
(1) Level of Standards
We are promulgating new, more
stringent exhaust HC+NOX standards for
Class I and II Small SI engines. We are
also establishing a new CO standard for
Small SI engines used in marine
generator applications.
For the 2008 model year
manufacturers have certified nearly 500
Class I and II engine families to the
Phase 2 standards using a variety of
engine designs and emission control
technology. All Class I engines were
produced using carbureted air-fuel
induction systems. A small number of
engines used catalyst-based emission
control technology. Similarly, Class II
engines were predominantly carbureted.
A limited number of these engines used
catalyst technology, electronic engine
controls and fuel injection, or were
water-cooled. In both classes, several
engine families were certified at levels
that will comply with the new Phase 3
standards. Also, several families were
very close to the new emission
standards. This suggests that, even
accounting for the relative increase in
stringency associated with the Phase 3
requirements, some families either will
not need to do anything or will require
only modest reductions in their
emission performance to meet the new
standards. However, many engine
families clearly will have to do more to
improve their emission controls.
Based on our own testing of advanced
technology for these engines, our
engineering assessments, and statements
from the affected industry, we believe
the new requirements will require many
engine manufacturers to adopt exhaust
aftertreatment technology using catalystbased systems. Other likely changes
include improved engine designs and
fuel delivery systems. Finally, adding
electronic controls or fuel injection
systems may obviate the need for
catalytic aftertreatment for some engine
families, with the most likely candidates
being multi-cylinder engine designs.
Because nonhandheld equipment
manufacturers in many cases depend on
engine manufacturers to supply certified
engines in time to produce complying
equipment, we are also establishing a
hardship provision for all nonhandheld
equipment manufacturers, regardless of
size. The provision will allow an
equipment manufacturer to request
more time if they are unable to obtain
a certified engine and they are not at
fault and will face serious economic
hardship without an extension (see
§ 1068.255).
(2) Implementation Dates
We are establishing HC+NOX exhaust
emission standards of 10.0 g/kW-hr for
Class I engines starting in the 2012
model year and 8.0 g/kW-hr for Class II
engines starting in the 2011 model year.
For both classes of nonhandheld
engines, we are maintaining the existing
CO standard of 610 g/kW-hr. We expect
manufacturers to meet these standards
by improving engine combustion and
adding catalysts on most engines.
For spark-ignition engines used in
marine generators, we are promulgating
a more stringent Phase 3 CO emission
As described in Section V.E.3., EPA is
implementing a transition program for
all equipment manufacturers that
produce Class II equipment. Under that
program, equipment manufacturers can
install Phase 2 engines in limited
numbers of Class II equipment over the
first four years the Phase 3 standards
apply (i.e., 2011 through 2014). The
number of equipment that can use Phase
2 engines is based on 30 percent of an
average annual production level of Class
II equipment. However, for smallvolume equipment manufacturers, EPA
is allowing a higher level of allowances.
Small-volume equipment manufacturers
can install Phase 2 engines at a level of
200 percent of an average annual
production level of Class II equipment.
Small-volume equipment manufacturers
can use these allowances over the same
four year period of the transition
program noted above (see § 1054.625).
Therefore, a small-volume equipment
manufacturer could potentially use
Phase 2 engines on all their Class II
equipment for two years, consistent
with the SBAR Panel’s
recommendation, or they might, for
example, sell half their Class II
equipment with Phase 2 engines for four
years assuming sales stay constant over
time.
(b) Simplified Certification Procedure
We are establishing a simplified
engine certification procedure for all
equipment manufacturers, including
small-volume equipment manufacturers
(see § 1054.612). See Section V.E.4 for
further discussion of this provision.
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standard of 5.0 g/kW-hr. This will apply
equally to all sizes of engines subject to
the Class I and II Small SI engine
standards, with implementation dates as
described above relative to Class I and
Class II engines.
(3) Technological Approaches
Our feasibility assessment began by
evaluating the emissions performance of
current technology for Small SI engines
and equipment. These initial efforts
focused on developing a baseline for
emissions and general engine
performance so we could assess the
potential for new emission standards for
engines and equipment in this category.
This process involved laboratory and
field evaluations of the current engines
and equipment. We reviewed
engineering information and data on
existing engine designs and their
emissions performance. Patents of
existing catalyst/muffler designs for
Class I engines were also reviewed. We
engaged engine manufacturers and
suppliers of emission control-related
engine components in discussions
regarding recent and expected advances
in emissions performance beyond that
required to comply with the current
Phase 2 standards. Finally, we
purchased catalyst/muffler units that
were already in mass production by an
engine manufacturer for use on
European walk-behind lawn mowers
and conducted engineering and
chemical analyses on the design and
materials of those units.
We used the information and
experience gathered in the above effort,
along with the previous catalyst design
experience of our engineering staff, to
design and build prototype catalystbased emission control systems that
were capable of effectively and safely
achieving the new Phase 3 requirement
based on dynamometer and field testing.
We also used the information and the
results of our engine testing to assess the
potential need for improvements to
engine and fuel system designs, and the
selective use of electronic engine
controls and fuel injection on some
engine types. A great deal of this effort
was conducted in association with our
more exhaustive study regarding the
efficacy and safety of implementing
advanced exhaust emission controls on
Small SI engines, as well as new
evaporative requirements for these
engines. In other testing, we evaluated
advanced emission controls on a multicylinder Class II engine with electronic
fuel injection. The results of that study
are also discussed in Section VII.
In our test program to assess the
feasibility of achieving the Phase 3
HC+NOX standard, we evaluated 15
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Class I engines of varying displacements
and valve-train designs. Each of these
engines was equipped with a catalystbased control system and all achieved
the applicable standard at the end of
their regulatory useful lives. Our work
also suggests that manufacturers of Class
I engines may need to improve the
durability of their basic engine designs,
ignition systems, or fuel metering
systems for some engines to comply
with the emission regulations.
We tested five single-cylinder,
overhead-valve Class II engines with
prototype catalyst/muffler control
systems. Three of the engines were
carbureted and two were equipped with
electronic engine and fuel controls. This
latter technology improves the
management of air-fuel mixtures and
ignition spark timing. Each of the
engines achieved the requisite emission
limit for HC+NOX (i.e., 8.0 g/kW-hr).
Based on this work and information
from one manufacturer of emission
controls, we believe either a catalystbased system or electronic engine
controls appear sufficient to meet the
standard. Recent certification data also
suggests a number of Class II engines
may be able to comply with the new
standard with engine modifications
only. Finally, similar to Class I engines,
we found that manufacturers of Class II
engines may also need to improve the
durability of their ignition systems or
fuel metering systems for some engines
to comply with the emission
regulations.
Multi-cylinder Class II engines are
very similar to their single-cylinder
counterparts regarding engine design
and combustion characteristics. There
are no multi-cylinder Class I engines.
Based on these attributes and our testing
of two twin-cylinder engines, we
conclude that the Phase 3 HC+NOX
standard is technically feasible.
Nonetheless, we also found that
multi-cylinder engines may present a
unique concern with the application of
catalytic control technology under
atypical operating conditions. More
specifically, the concern relates to the
potential consequences of combustion
misfire or a complete lack of
combustion in one of the two or more
cylinders when a single catalyst/muffler
design is used. A single muffler is
typically used in Class II applications.
In a single-catalyst system, the
unburned fuel and air mixture from the
malfunctioning cylinder could combine
with hot exhaust gases from the other,
properly operating cylinder. This
condition can create high temperatures
within the muffler system as the
unburned fuel and air charge from the
misfiring cylinder combusts within the
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exhaust system. This could potentially
destroy the catalyst.
One solution is simply to have a
separate catalyst/muffler for each
cylinder. Another solution is to employ
electronic engine controls to monitor
ignition and put the engine into ‘‘limpmode’’ until necessary repairs are made.
For engines using carburetors, this
would effectively require the addition of
electronic controls. For engines
employing electronic fuel injection that
may need to add a small catalyst, it will
require that the electronic controls
incorporate ignition misfire detection if
they do not already utilize the inherent
capabilities within the engine
management system.
As described earlier, we also expect
some engine families to use electronic
fuel injection to meet the Phase 3
standard without employing catalytic
aftertreatment. Engine families that
already use these fuel metering systems
and are reasonably close to complying
with the new requirement are likely to
need only additional calibration
changes to the engine management
system for compliance. In addition, we
expect that some engine families that
currently use carbureted fuel systems
will convert directly to electronic fuel
injection. Manufacturers may adopt this
strategy to couple achieving the
standard without a catalyst and
realizing other advantages of using fuel
injection such as easier starting, more
stable and reliable engine operation, and
reduced fuel consumption.
Our evaluation of electronic fuel
injection systems that could be used to
attain the new standard found that a
rather simple, low-cost system should
be sufficient. We demonstrated this
proof of concept as part of the engine
test program we conducted in
anticipation of the proposed rule. In that
program, we fitted two single-cylinder
Class II engines with an electronic
control unit and fuel system
components developed for motorscooters and small-displacement
motorcycles for Asian markets. The
sensors for the system were minimized
to include a throttle position sensor, air
charge temperature sensor, oil
temperature sensor, manifold absolute
pressure sensor, and a crankshaft
position sensor. This is in contrast to
the fuel injection systems currently used
in some equipment with two-cylinder
Class II engine applications that employ
more sophisticated and expensive
automotive-based components.
Finally, there are a number of Class II
engines that use gaseous fuels (i.e.,
liquefied petroleum gas or natural gas).
Based on our engineering evaluation of
current and likely emission control
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technology for these engines, we
conclude that there are no special
concerns relative to achieving the Phase
3 HC+NOX standard.
Turning to the Phase 3 CO standard
for Class I and II Small SI engines used
in marine generator applications, these
engines have several rather unique
design considerations that are relevant
to achieving the new standard. Marine
generator engines are designed to
operate for very long periods.
Manufacturers generally design the
engines to operate at lower loads to
accommodate continuous operation.
Manufacturers also design them to take
advantage of the cooling available from
the water in the lake or river where the
boat is operating (seawater). By routing
seawater through the engine block, or
using a heat exchanger that transfers
heat from the engine coolant to the
seawater, manufacturers are able to
maintain engine temperatures as well as
or better than automotive engines.
Stable temperatures in the engine block
make a very significant difference in
engine operation, enabling much less
distortion of the cylinders and a much
more consistent combustion event.
These operating characteristics make it
possible to introduce advanced
technology for controlling emissions.
Manufacturers also use this cooling
water in a jacketing system around the
exhaust in order to minimize surface
temperatures and reduce the risk of fires
on boats.
The vast majority of gasoline marine
generators are produced by two engine
manufacturers. Recently, these two
manufacturers have converted their
marine generator product lines to new
designs which can reduce CO emissions
by more than 99 percent. These
manufacturers stated that this action is
to reduce the risk of CO poisoning in
response to demands from boat builders.
These low-CO emission designs use
closed-loop electronic fuel injection and
catalytic control. Both of these
manufacturers have certified low-CO
engines capable of complying with the
new standards. These manufacturers
also use electronic controls to monitor
catalyst function.
(4) Consideration of Regulatory
Alternatives
In developing the final emission
standards, we considered what was
achievable with catalyst technology.
Our technology assessment work
indicated that the new emission
standards are feasible in the context of
provisions for establishing emission
standards prescribed in section 213 of
the Clean Air Act. We also considered
what could be achieved with larger,
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more efficient catalysts and improved
fuel induction systems. In particular,
Chapter 4 of the Final RIA presents data
on Class I engines with more active
catalysts and on Class II engines with
closed-loop control fuel injection
systems in addition to a catalyst. In both
cases larger emission reductions were
achieved.
Based on this work we considered
HC+NOX standards involving a 50
percent reduction for Class I engines
and a 65–70 percent reduction for Class
II engines. Chapter 11 of the Final RIA
evaluates these alternatives, including
an assessment of the overall technology
and costs of meeting more stringent
standards. For Class I engines a 50
percent reduction standard would
require base engine changes not
necessarily involved with the standards
we are finalizing and the use of a more
active catalyst. For Class II engines this
would likely require the widespread use
of closed-loop fuel injection systems
rather than carburetors and some other
engine upgrades in addition to the use
of three-way catalysts.
We believe it is not appropriate at this
time to adopt more stringent exhaust
emission standards for Small SI engines.
Our key concern is lead time. More
stringent standards will require three to
five years of lead time beyond the 2011
model year start date we are allowing
for the program contained in this final
rule. We believe it will be more effective
to implement the new Phase 3 standards
to achieve near-term emission
reductions needed to reduce ozone
precursor emissions and to minimize
growth in the Small SI exhaust
emissions inventory in the post 2010
time frame. More efficient catalysts,
engine improvements, and closed-loop
electronic fuel injection could be the
basis for more stringent Phase 4
emission standards at some point in the
future.
(5) Our Conclusions
We believe the Phase 3 exhaust
emission standards for nonhandheld
Small SI engines will achieve significant
emission reductions. Manufacturers will
likely meet the new standards with a
variety of strategies including catalysts
packaged in mufflers, engine
modifications, and fuel-injection
systems. Test data from readily available
technologies have demonstrated the
feasibility of achieving the new
emission levels.
As discussed in Section VII, we
believe the new standards will have no
negative effects on energy, noise, or
safety and may lead to some positive
effects.
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VI. Evaporative Emissions
A. Overview
In this final rule, we are also
establishing standards for controlling
evaporative emissions from fuel systems
in marine vessels and equipment
powered by Small SI engines. These
new standards include requirements for
controlling permeation and diurnal
emissions from marine vessels and
permeation and running loss emissions
from Small SI equipment.
Evaporative emissions refer to
hydrocarbons released into the
atmosphere when gasoline or other
volatile fuels escape from a fuel system.
The primary source of evaporative
emissions from nonroad gasoline
engines and equipment is known as
permeation, which occurs when fuel
penetrates the material used in the fuel
system and reaches the ambient air.
This is especially common through
rubber and plastic fuel-system
components such as fuel lines and fuel
tanks. Diurnal emissions are another
important source of evaporative
emissions. Diurnal emissions occur as
the fuel heats up due to increases in
ambient temperature. As the fuel heats,
liquid fuel evaporates into the vapor
space inside the tank. In a sealed tank,
these vapors will increase the pressure
inside the tank; however, most tanks are
vented to prevent this pressure buildup.
The evaporating fuel therefore drives
vapors out of the tank into the
atmosphere. Running loss emissions are
similar to diurnal emissions except that
vapors escape the fuel tank as a result
of heating from the engine or some other
source of heat during operation rather
than from normal daily temperature
changes.
Other sources of evaporative
emissions include diffusion and
refueling. Diffusion emissions occur
when vapor escapes the fuel tank
through an opening as a result of
random molecular motion, independent
of changing temperature. Although we
are not adopting a specific standard for
diffusion emissions, we expect that
these emissions will be controlled
through the running loss and diurnal
emission controls. Refueling losses are
vapors that are displaced from the fuel
tank to the atmosphere when someone
fills a fuel tank. Refueling spitback is
the spattering of liquid fuel droplets
coming out of the filler neck during a
refueling event. Spillage is fuel that is
spilled while refueling. We are
continuing to work with manufacturers
to develop industry standards for
refueling emission control, and we are
adopting a requirement that
manufacturers use fuel system designs
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that will help facilitate a reduction in
fuel spillage.
B. Fuel Systems Covered by This Rule
The new evaporative emission
standards will apply to fuel systems for
both Small SI engines and Marine SI
engines. The marine standards apply to
fuel systems related to both propulsion
and auxiliary engines. In some cases,
specific standards are required only for
certain types of equipment, as described
below. These standards will apply only
to new products.
We are incorporating the regulations
related to evaporative emission
standards in 40 CFR part 1060, as
described in Section VI.C. Also, as
described in Section VIII, we are
allowing component manufacturers and
some equipment manufacturers to
certify products under the provisions of
part 1060 with respect to recreational
vehicles and Large SI engine. We have
also adopted requirements for
controlling evaporative emissions from
marine compression-ignition engines
that operate on volatile liquid fuels
(such as methanol or ethanol). Now that
we are adopting final requirements in
part 1060, we are including a reference
to part 1060 for these marine
compression-ignition engines.
The following definitions are
important in establishing which
components are covered by the new
standards: ‘‘evaporative,’’ ‘‘fuel system,’’
‘‘fuel line,’’ ‘‘portable nonroad fuel
tank,’’ and ‘‘installed marine fuel tank.’’
See the full text of these definitions in
the final regulations at § 1060.801.
Note in particular that the new
standards will apply to fuel lines,
including hose or tubing that contains
liquid fuel. This includes fuel supply
lines but not vapor lines or vent lines
that are not normally exposed to liquid
fuel. We consider fuel return lines for
handheld engines to be vapor lines, not
fuel lines. Data in Chapter 5 of the Final
RIA suggest that permeation rates
through vapor lines and vent lines are
already lower than the new standard;
this is due to the low vapor
concentration in the vapor line. In
contrast, permeation rates for materials
that are consistently exposed to
saturated fuel vapor are generally
considered to be about the same as that
for liquid fuel. The new standards also
do not apply to primer bulbs exposed to
liquid fuel only for priming, but would
apply to primer bulbs that are directly
in the fuel supply line. This standard
will apply to marine filler necks that are
filled or partially filled with liquid fuel
after a refueling event where the
operator fills the tank as full as possible.
In the case where the fuel system is
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designed to prevent liquid fuel from
standing in the fill neck, the fill neck
will be considered a vapor line and not
subject to the new fuel line permeation
standard.
A special note applies to fuel systems
for auxiliary marine engines. These
engines must meet exhaust emission
standards that apply to land-based
engines. For evaporative emissions,
however, it is important that the fuel
systems for propulsion and auxiliary
engines be subject to the same standards
because these engines typically draw
fuel from a common fuel tank and share
other fuel-system components. We are
therefore applying the Marine SI
evaporative emission standards and
certification requirements to the fuel
systems for both auxiliary and
propulsion marine engines on marine
vessels. We apply a similar approach for
nonroad engines installed in motor
vehicles (such as generators used to
power motor homes). These engines
must meet exhaust emission standards
for nonroad engines, but the evaporative
requirements apply under the motorvehicle program.
Our evaporative emission standards
for automotive applications are based on
a comprehensive measurement from the
whole vehicle. However, the
evaporative standards in this final rule
are generally based on individual fuelsystem components. For instance, we
are promulgating permeation standards
for fuel lines and fuel tanks rather than
for the equipment as a whole.98 We have
taken this approach for several reasons.
First, most production of Small SI
equipment and Marine SI vessels is not
vertically integrated. In other words, the
fuel line manufacturer, the engine
manufacturer, the fuel tank
manufacturer, and the equipment
manufacturer are typically separate
companies. In addition, there are several
hundred equipment manufacturers and
boat builders, many of which are small
businesses. Testing the systems as a
whole will place the entire certification
burden on the equipment manufacturers
and boat builders. Specifying emission
standards and testing for individual
components allows for measurements
that are narrowly focused on the source
of emissions and on the technology
changes for controlling emissions. This
correspondingly allows for component
manufacturers to certify that their
products meet applicable standards. We
believe it is most appropriate for
component manufacturers to certify
their products since they are best
98 An exception to component certification is the
design standard for controlling running loss
emissions.
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positioned to apply emission control
technologies and demonstrate
compliance. Equipment manufacturers
and boat builders will then be able to
purchase certified fuel-system
components rather than doing all their
own testing on individual components
or whole systems to demonstrate
compliance with every requirement. In
contrast, controlling running loss
emissions cannot be done on a
component basis so we are requiring
engine or equipment manufacturers to
certify that they meet the running loss
standard. We will otherwise expect
most equipment manufacturers to
simply identify a range of certified
components and install the components
as directed by the component
manufacturer to demonstrate
compliance with the final emission
standards.
Second, a great deal of diversity exists
in fuel-system designs (hose lengths,
tank sizes/shapes, number of
connections, etc.). In most cases, the
specific equipment types are lowvolume production runs so sales will
not be large enough to cover the expense
of SHED-type testing. Third, there are
similarities in fuel lines and tanks that
allow for component data to be used
broadly across products in spite of
extensive variety in the geometry and
design of fuel systems. Fourth, many
equipment types, primarily boats, will
not fit in standard-size SHEDs and will
require the development of very large,
very expensive test facilities if the entire
vessel were tested.
Finally, by adopting separate
standards for fuel line permeation, fuel
tank permeation, diurnal emissions, and
running loss emissions, we are able to
include simplified certification
requirements without affecting the level
of the standards. Specifying a
comprehensive test with a single
standard for all types of evaporative
emissions will make it difficult or
impossible to rely on design-based
certification. Requiring emission tests to
cover the wide range of equipment
models would greatly increase the cost
of compliance with little or no increase
in the effectiveness of the certification
program. We believe the approach being
adopted will allow substantial
opportunities for market forces to
appropriately divide compliance
responsibilities among affected
manufacturers and accordingly result in
an effective compliance program at the
lowest possible cost to society.
The new emission standards generally
apply to the particular engines and their
associated fuel systems. However, for
ease of reference, we may refer to
evaporative standards as being related to
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Small SI equipment or Marine SI
vessels, meaning the relevant
evaporative standards for engines and
fuel systems used in such equipment or
vessels.99 See Section VI.F for a more
detailed description of certification
responsibilities for all the new
evaporative standards.
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C. Final Evaporative Emission
Standards
We are establishing permeation
standards for Small SI equipment and
Marine SI vessels, covering permeation
from fuel tanks and fuel lines. We are
also adopting diurnal emission
standards for Marine SI vessels. In
addition, we are promulgating a running
loss standard for nonhandheld Small SI
equipment (except wintertime engines),
with a variety of specified options for
manufacturers to demonstrate
compliance.
All the new evaporative emission
standards apply to new equipment over
a useful life period in years that matches
the useful life of the corresponding
engine (generally five or ten years).
Manufacturers have expressed concern
that they will not have time to gain five
years of in-use experience on lowpermeation fuel tanks by the effective
dates of the tank permeation standards.
Unlike barrier fuel line, which is well
established technology, some fuel tanks
may use barrier technologies that have
not been used extensively in other
applications. An example of this
technology will be barrier surface
treatments that must be properly
matched to the fuel tank material.
Therefore, we are finalizing a shorter
useful life of two years for Marine SI
and Small SI fuel tanks through the
2013 model year to allow manufacturers
to gain experience in use (see
§§ 1045.145 and 1054.145).
Handheld manufacturers have also
expressed concerns about the durability
of fuel lines used on cold-weather
products. As noted below, we are
adopting a separate fuel line
requirement for cold-weather products.
The manufacturers’ concerns are similar
to those noted in Section VI.C.2 below
regarding fuel cap gasket/O-ring
99 ‘‘Small SI equipment’’ includes all nonroad
equipment powered by Small SI engines. ‘‘Marine
SI vessels’’ includes all vessels powered by engines
that run on volatile liquid fuels. In almost all cases
these engines are powered by gasoline. Note also
that volatile liquid fuels include methanol or
ethanol, which could be used in a compressionignition engine. While we are aware of no such
equipment or vessels today, they will be covered by
the final regulations. In this preamble, we
nevertheless refer to all the vessels that fall within
the scope of the final regulations as Marine SI
vessels. Throughout this section, we generally refer
to Small SI equipment and Marine SI vessels as
‘‘equipment,’’ consistent with the regulatory text.
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materials and how they may degrade in
the field such that they have excessively
high permeation rates but without
leaking liquid fuel. Therefore, we are
adopting a shorter useful life of two
years for fuel lines used on cold-weather
products through the 2013 model year
to allow manufacturers to gain
experience in use (see § 1054.145).
Manufacturers have noted that they plan
to gather in-use data on the permeation
levels of cold-weather equipment. While
we believe manufacturers will be able to
design and produce cold-weather
products that comply with fuel line
permeation requirements for five years,
we will review any industry-generated
data on in-use fuel lines. Should the
data demonstrate concerns with regard
to in-use durability, we would consider
options for addressing those concerns.
The new requirements for evaporative
emissions are described in 40 CFR part
1060, with some category-specific
provisions in 40 CFR parts 1045 and
1054, which are referred to as the
exhaust standard-setting parts for each
category of engine. The regulations in 40
CFR parts 1045 and 1054 highlight the
standards that apply and provide any
specific directions in applying the
general provisions in part 1060. The
standards, test procedures, and
certification provisions are almost
completely uniform across our programs
so this combined set of evaporativerelated provisions makes it much easier
for companies to certify their products
if they are not subject to the exhaust
emission standards.
The rest of this section summarizes
the new standards, additional
requirements, and implementation
dates. Unless otherwise stated,
implementation dates specified below
refer to the model year. Section VI.D
describes how manufacturers may use
emission credits to meet fuel tank
permeation standards. Section VI.E
describes the test procedures
corresponding to each standard. Section
VI.F describes how component and
equipment manufacturers certify their
products and how their responsibilities
overlap in some cases. Section VI.F also
describes the simplified process of
design-based certification for meeting
many of the new standards.
(1) Fuel Line Permeation Standards and
Dates
Except as noted below, the new fuel
line permeation standard is 15 g/m2/day
at 23 °C using a test fuel containing 10
percent ethanol and applies to fuel lines
intended for use in new Small SI
equipment and Marine SI vessels (see
§ 1060.102 and § 1060.515). The form of
the standard refers to grams of
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permeation over a 24-hour period
divided by the inside surface area of the
fuel line. This is consistent with the
standard we adopted for fuel lines in
recreational vehicles.
The move toward low-permeation fuel
lines in recreational vehicles—and
further development work in this area
since the first proposed rule for marine
evaporative emissions—demonstrates
that low-permeation fuel lines are
available on the market today for Small
SI equipment and Marine SI vessels. In
addition, many manufacturers are
already using low-permeation
technologies in response to permeation
standards in California. We are therefore
requiring that this standard apply
beginning January 1, 2009 for Marine SI
vessels and for nonhandheld Small SI
equipment. Manufacturers have
expressed concern that these early dates
may cause them to have to transition to
using new hose designs before they can
use up their existing inventory. Under
the provisions of § 1060.601(g),
manufacturers would be able to use up
existing inventory under normal
business practices, even beyond the
standard date. However, manufacturers
would not be permitted to circumvent
the standards by stockpiling
noncompliant hose prior to the
implementation of the standards.
For handheld equipment, we are
promulgating a fuel line permeation
implementation date of 2012, except
that small-volume emission families as
defined in § 1054.801 will have until
2013. Although low-permeation fuel
line technology is available, handheld
equipment is not currently subject to
fuel line permeation requirements in
California and does not typically use
low-permeation fuel lines today. In
addition, much of the fuel line used on
handheld equipment is not straight-run
fuel line for which low-permeation
replacements are readily available; thus,
more lead time is required.
Fuel line manufacturers have the
primary responsibility to certify to the
new emission standard. Equipment
manufacturers may make arrangements
to take on the certification responsibility
if they find that to be to their advantage.
If equipment manufacturers notify the
fuel line manufacturer in writing that
they commit to certifying the fuel line,
then the fuel line manufacturer may
ship uncertified and unlabeled fuel line
to the equipment manufacturer.
By specifying standards for fuelsystem components rather than the
entire fuel system, we are separately
addressing appropriate requirements for
fuel line fittings that are exposed to
liquid fuel but are not part of the fuel
line. We are requiring that these fuel
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line fittings meet the broad
specifications described in
§ 1060.101(f), which generally require
that fittings and connections be
designed to prevent leaks. As described
in Section VI.E.1, we are allowing the
fuel line assembly to be tested as a
single unit. This includes connecting
pieces, primer bulbs, and other fuel line
components as a single item (see
§ 1060.102). For example, manufacturers
may certify fuel lines for portable
marine fuel tanks as assemblies of fuel
line, primer bulbs, and self-sealing end
connections. Finally, we are requiring
that detachable fuel lines be self-sealing
when they are removed from the fuel
tank or the engine because this will
otherwise result in high evaporative
emissions (see § 1060.101). To the
extent that equipment manufacturers
and boat builders certify their products,
they will need to describe how they
meet the equipment-based requirements
in § 1060.101(f) in their application for
certification (see § 1060.202). If boat
builders rely on certified components
instead of certifying, they will need to
keep records describing how they meet
the equipment-based requirements
contained in § 1060.101(f) (see
§ 1060.210).
Handheld equipment manufacturers
have raised concerns that fuel lines
constructed of available low-permeation
materials may not perform well in some
handheld applications under extreme
cold weather conditions such as below
¥30 °C. These products often use
injected molded fuel lines with complex
shapes and designs needed to address
the unique equipment packaging issues
and the high vibration and random
movement of the fuel lines within the
overall equipment when in use.
Industry has expressed concern and the
data in Chapter 5 of the Final RIA
suggest that durability issues may occur
from using certain low-permeation
materials in these applications when the
weather is extremely cold and that these
could lead to unexpected fuel line leaks.
Cold-weather equipment is limited to
the following types of handheld
equipment: chainsaws, cut-off saws,
clearing saws, brush cutters with
engines at or above 40cc, commercial
earth and wood drills, and ice augers.
This includes earth augers if they are
also marketed as ice augers.
As discussed in the Final RIA, rubbers
with high acrylonitrile (ACN) content
are used in some handheld applications.
These materials have about half the
permeation of lower ACN-content
rubbers also used in handheld
applications. To capture the capability
of these materials to reduce permeation
emissions without creating other issues
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for cold-weather products, we are
adopting a set of declining fuel line
permeation standards for fuel lines used
in cold-weather equipment that would
phase-in from 2012 to 2016. The
standard starts at 290 g/m2/day in 2012
and declines to 275 g/m2/day in 2013,
260 g/m2/day in 2014, and 245 g/m2/day
in 2015. The standard for 2016 and later
model years is 225 g/m2/day. The
standards would apply to all coldweather products, including smallvolume families. Manufacturers would
be allowed to demonstrate compliance
with the 2012 through 2015 standards
with a fuel line averaging program that
is limited to cold-weather fuel lines.
There would not be any banking or
trading of these credits. Manufacturers
comply with the averaging standard by
naming a Family Emission Limit for
each family of fuel lines; this Family
Emission Limit serves as the emission
standard for the family. Manufacturers
may not name a Family Emission Limit
higher than 400 g/m2/day during this
period. Beginning in the 2016 model
year, all fuel lines on cold-weather
equipment must meet the 225 g/m2/day
standard without averaging.
Outboard engine manufacturers have
expressed concern that it will be
difficult for them to meet final 2009 date
for the sections of fuel lines that are
mounted on their engines under the
engine cowl. While some sections of
straight-run fuel line are used with
outboard engines, many of the smaller
sections between engine mounted fuelsystem components and connectors are
preformed or injection-molded parts.
Outboard engine manufacturers stated
that they will need additional time to
redesign and perform testing on lowpermeation under-cowl fuel lines. To
address this issue, we are finalizing a
phase-in of under-cowl fuel line
permeation standards. For each engine
model, we are adopting a phase-in, by
hose length, of 30 percent in 2010, 60
percent in 2011, 90 percent in 2012–
2014 and 100 percent in 2015 and later.
This will allow manufacturers to
transition to the use of low-permeation
fuel lines in an orderly fashion.
Manufacturers also commented that
additional lead time is necessary to
develop low permeation primer bulbs
such as those in fuel line assemblies for
portable marine fuel tanks. To address
this development time, we are finalizing
an implementation date of 2011 for
primer bulbs.
(2) Fuel Tank Permeation Standards and
Dates
Except as noted below, we are
requiring a fuel tank permeation
standard of 1.5 g/m2/day for tanks
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intended for use in new Small SI
equipment and Marine SI vessels based
on the permeation rate of gasoline
containing 10 percent ethanol at a test
temperature of 28 °C (see § 1060.103 and
§ 1060.520). The emission standard is
based on the inside surface area of the
fuel tank and is consistent with that
adopted for fuel tanks in recreational
vehicles.
Many Small SI equipment
manufacturers are currently using lowpermeation fuel tanks for products
certified in California. The California
tank permeation test procedures use a
nominal test temperature of 40 °C with
California certification gasoline while
we are requiring testing at 28 °C with
gasoline containing 10 percent ethanol.
We are allowing manufacturers the
alternative of testing their fuel tanks at
40 °C with the EPA test fuel. Because
permeation increases as a function of
temperature, we are establishing an
alternative standard of 2.5 g/m2/day for
fuel tanks tested at 40 °C.
We consider three distinct classes of
marine fuel tanks: (1) Portable marine
fuel tanks (generally used with small
outboard engines); (2) personal
watercraft (PWC) fuel tanks; and (3)
other installed marine fuel tanks
(generally used with SD/I engines and
larger outboard engines). The fuel tank
permeation standards start in 2011 for
all Small SI equipment using Class II
engines and for personal watercraft and
portable marine fuel tanks. For Small SI
equipment using Class I engines and for
other installed marine fuel tanks
(including engine-mounted tanks), we
are applying the same standard starting
in 2012. Most of the marine fuel tanks
with the later standards are produced in
low volumes using rotation-molded
cross-link polyethylene or fiberglass
construction, both of which generally
present a greater design challenge. We
believe the additional lead time is
necessary for these fuel tanks to allow
for a smooth transition to lowpermeation designs. For Small SI
equipment, these dates also align with
the schedule for introducing the Phase
3 exhaust emission standards.
For handheld equipment, we are
adopting a phased-in implementation of
the fuel tank permeation standards.
Manufacturers will be required to meet
the new fuel tank permeation standards
in 2009 for products that they already
certify in California (see § 90.129). The
remaining equipment, except for
structurally integrated nylon fuel tanks
and small-volume families, will be
subject to the new tank permeation
standards in 2010 (see § 1054.110).
Structurally integrated nylon fuel tanks
will be subject to the new standards in
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2011 and small-volume families will
have to meet the new tank permeation
standards beginning in 2013.
Manufacturers will need to start using
EPA-specified procedures starting in
2010, except that equipment certified
using carryover data will be allowed to
use data collected using procedures
specified for compliance in California
for model years 2010 and 2011 (see
§ 1054.145).
Fuel tank manufacturers have the
primary responsibility to certify to the
new emission standard. Equipment
manufacturers may make arrangements
to take on the certification responsibility
if they find that to be to their advantage.
If equipment manufacturers notify the
fuel tank manufacturer in writing that
they commit to certifying the fuel tank,
then the fuel tank manufacturer may
ship uncertified and unlabeled fuel
tanks to the equipment manufacturer.
Equipment manufacturers must certify
that their fuel tanks meet the new
emission standards if they comply using
emission credits (whether the fuel tank
manufacturer certifies or not), as
described in Section VI.F. We are
requiring that manufacturers of portable
marine fuel tanks certify that their
products meet the new permeation
standard. This is necessary because
portable fuel tanks are not sold to boat
builders for installation in a vessel.
Therefore, there is no other
manufacturer who could be treated as
the manufacturer responsible for
meeting emission standards that apply
to portable marine fuel tanks.
For the purpose of the new fuel tank
permeation standards, a fuel cap
directly mounted on the fuel tank is
considered to be part of the fuel tank.
The fuel cap would then be included in
the tank permeation standard and test.
The cap may optionally be tested
separately from the tank and the results
combined to determine the total tank
permeation rate (see § 1060.521). Cap
manufacturers could also test their caps
and certify them separately to the 1.5
g/m2/day permeation standard.
Alternatively, manufacturers may use a
default cap permeation rate as described
in Section IV.F.8.
As discussed above, manufacturers
have expressed concerns with the longterm durability of known lowpermeation elastomers in cold-weather
applications. At the same time,
manufacturers have commented that
existing fuel cap gasket/O-ring materials
may degrade in the field within a oneyear period (depending on the weather
and the fuel characteristics) such that
they have excessively high permeation
rates, but without leaking liquid fuel. To
address this issue, we are allowing
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manufacturers to treat fuel cap seals on
cold-weather equipment as an annual
maintenance item. In the case of an inuse evaluation with cold-weather
equipment where the manufacturer
specified this scheduled maintenance at
certification, any elastomeric fuel cap
seal more than one year old would be
replaced prior to preconditioning the
tank for permeation testing. At the same
time, it is not certain that lowpermeation materials will deteriorate
when used for fuel cap seals in coldweather equipment. We intend to
perform testing on fuel cap seals to
determine the appropriateness of
allowing manufacturers to specify
scheduled maintenance to address these
concerns. In the event that durable
materials are identified, we may remove
the provision allowing for this
scheduled maintenance for purposes of
compliance with fuel tank permeation
standards.
(3) Diurnal Emission Standards and
Dates
We are promulgating diurnal emission
standards for gasoline fuel tanks
intended for use in new Marine SI
vessels (see § 1045.107). We consider
three distinct classes of marine fuel
tanks: (1) Portable marine fuel tanks
(used with small outboards); (2)
personal watercraft (PWC) fuel tanks;
and (3) other installed fuel tanks
(including engine-mounted fuel tanks).
We believe the new requirements will
achieve at least a 50 percent reduction
in diurnal emissions from PWC and
other installed marine fuel tanks and
nearly a 100 percent reduction from
portable marine fuel tanks.
For portable fuel tanks, we are
adopting a design requirement that the
tank remain sealed up to a pressure of
5.0 psi, starting on January 1, 2010 (see
§ 1060.105). We are also requiring that
portable fuel tanks continue to be selfsealing when disconnected from an
engine. We are requiring manufacturers
of portable marine fuel tanks to certify
that they meet the new diurnal emission
standards. As described above for
permeation standards, this certification
responsibility may not be delegated to
boat builders.
For installed fuel tanks, we are
adopting a general diurnal emission
standard of 0.40 g/gal/day based on a
25.6–32.2 °C temperature profile. The
applicable test procedures are described
in Section VI.E.3. Manufacturers have
expressed concerns that some very large
boats stay in the water throughout the
boating season and therefore will see a
much smaller daily swing in fuel
temperatures, which corresponds with a
smaller degree of diurnal emissions. We
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59105
are addressing this concern with an
alternative standard and test procedure
that will apply only for nontrailerable
boats. Using available measurements
related to fuel temperatures and
emission models to relate temperatures
to projected diurnal emission levels, we
are adopting an alternative standard of
0.16 g/gal/day based on a 27.6–30.2 °C
temperature profile for fuel tanks
installed in nontrailerable boats. For the
purposes of this rule, we are defining a
nontrailerable boat as one that is 26.0
feet or more in length, or more than 8.5
feet in width. The length specification is
consistent with the U.S. Fish and
Wildlife Service definition for
‘‘nontrailerable recreational vessels’’ in
50 CFR 86.12. The width specification
is consistent with the width limitation
specified in 49 CFR 658.15 by the
Federal Motor Carrier Safety
Administration for vehicles operating
on the National Network.
Manufacturers will likely control
diurnal emissions from installed marine
fuel tanks either by sealing the fuel
system up to 1.0 psi or by using a
carbon canister in the vent line. As
discussed below, we believe PWC
manufacturers will likely seal the fuel
tank with a pressure-relief valve while
manufacturers of other boats with
installed fuel tanks are more likely to
use carbon canisters. However, either
technology will be acceptable for either
kind of installed marine fuel tank as
long as every system meets the
numerical standard applicable to the
specific tank.
Personal watercraft currently use
sealed fuel systems for preventing fuel
from exiting, or water from entering, the
fuel tank during typical operation.
These vessels use pressure-relief valves
for preventing excessive positive
pressure in the fuel system; the pressure
to trigger the valve may range from 0.5
to 4.0 psi. Such fuel systems also use a
low-pressure vacuum-relief valve to
allow the engine to draw fuel from the
tank during operation without creating
negative pressures in the tank. For
personal watercraft, we are
implementing the diurnal emission
standards beginning with the 2010
model year.
Other vessels with installed fuel tanks
typically are designed with open vent
systems. In their comments, boat
builders expressed general support of
the feasibility of using carbon canisters
on boats. In addition, the marine
industry has expressed an interest in
developing consensus standards for the
installation of carbon canisters in boats.
However, they commented that the
development of these installation
standards will take time and that a
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phase-in would be needed for an orderly
transition to installing diurnal emission
controls in their boat models. Therefore,
we are giving additional lead time
beyond what we specified in the
proposal. For fuel tanks installed on a
marine engine (such as under-cowl fuel
tanks on outboard engines), the diurnal
emission standard will apply beginning
on July 31, 2011. For other installed fuel
tanks we are adopting a phase-in that
begins July 31, 2011. In the period from
July 31, 2011 through July 31, 2012, 50
percent of the boats produced by each
company must meet the diurnal
standard described above. Beginning
August 1, 2012, all marine fuel tanks
and boats must meet the diurnal
emission standard.100
In addition, the industry expressed
concern that there are many small boat
builders that may need additional time
to become familiar with installation of
carbon canisters in their boats. To
address this, we will allow small boat
builders to make a limited number of
boats without diurnal emission controls
from July 31, 2011 until July 31, 2013.
These allowances would be an
alternative to the 50 percent phase-in
concept described above. See Section
VI.G.2.f for further information about
the allowances for small boat builders.
If a manufacturer uses a canisterbased system to comply with the
standard, we are also requiring that
manufacturers design their systems not
to allow liquid gasoline to reach the
canister during refueling or from fuel
sloshing or volume expansion (see
§ 1060.105). Exposing carbon to liquid
gasoline will significantly degrade its
ability to capture and release
hydrocarbon vapors. Currently, industry
consensus standards in ABYC H–24 to
some extent address spillage during
refueling and due to fuel expansion.101
However, under these guidelines, the
refueling ‘‘blow back’’ test is only for a
partial fill and does not necessarily
prevent fuel from spilling out the vent
line (where a canister would likely be
installed) during refueling. In addition,
although ABYC recommends that a fuel
system be designed to contain 5 percent
fuel expansion, the actual requirement
can be met by the manufacturer by
simply lowering the fuel tank capacity
rating without designing the fuel system
to prevent overfilling. A system that
meets the current ABYC requirements in
100 In this context, the date of production means
the date on which the fuel tank is installed in the
vessel. In the case of boats using outboard engines,
it is the date that the fuel tank is installed on the
vessel.
101 American Boat and Yacht Council, ‘‘Standards
and Technical Information Reports for Small Craft;
H–24 Gasoline Fuel Systems,’’ July, 2007.
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this manner would not adequately
demonstrate that liquid fuel will not
reach the carbon canister. However,
ABYC commented that it intends to
revisit its standards to include proper
canister installation instructions and an
improved fuel spillage performance test.
One example of an approach to protect
the canister from exposure to liquid
gasoline is a design in which the
canister is mounted higher than the fuel
level and a small orifice or a float valve
is installed in the vent line to stop the
flow of liquid gasoline to the canister.
Fuel tank manufacturers have the
primary responsibility to certify to the
new diurnal emission standard.
Equipment manufacturers, canister
manufacturers, or system integrators
may alternatively make arrangements to
take on the certification responsibility.
If another party notifies the fuel tank
manufacturer in writing that it commits
to certifying the product, then the fuel
tank manufacturer may ship uncertified
and unlabeled fuel tanks. We are
requiring that manufacturers of portable
marine fuel tanks certify that their
products meet the new permeation
standard. This is necessary because
portable fuel tanks are not sold to boat
builders for installation in a vessel.
Therefore, there is no other
manufacturer who could be treated as
the manufacturer responsible for
meeting emission standards that apply
to portable marine fuel tanks.
We are requiring that manufacturers
meet certain specifications with their
fuel tank caps, including requirements
to tether the cap to the equipment and
to design the cap to provide visual,
audible, or other physical feedback
when the vapor seal is established.
Any increase in fuel temperature
resulting from engine operation will
cause a potential for fuel tank vapor
emissions that are generated in a
manner similar to fuel tank diurnal
emissions. We are therefore not
allowing manufacturers to disable their
approaches for controlling diurnal
emissions during engine operation (see
§ 1060.105). This will ensure that any
running loss emissions that would
otherwise occur will be controlled to a
comparable degree as diurnal emissions.
Although we are not finalizing
diurnal emission standards for Small SI
equipment, we are allowing
manufacturers the option of using the
SHED-based procedures and standards
adopted by California ARB for
nonhandheld Small SI equipment. We
proposed to adopt this provision only
on an interim basis to allow for a
transition to EPA’s standards; however,
as recommended by commenters, we are
adopting this as a permanent provision.
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Under this approach, the evaporative
emission test would be for the whole
equipment rather than the individual
components. The SHED-based approach
might allow manufacturers to use fuel
tanks or fuel lines with emission levels
above the component standards, but we
believe the overall emission control
(including control of diurnal emissions)
from SHED-certified systems will be at
least as great as we would achieve from
requiring manufacturers to comply with
the separate permeation standards. We
are therefore incorporating the
California ARB SHED procedure by
reference and allow for certification
using those procedures.
(4) Diffusion Standards and Dates
Diffusion emissions occur when vapor
escapes the fuel tank through an
opening as a result of random molecular
motion, independent of changing
temperature. Diffusion emissions can be
easily controlled by venting fuel tanks
in a way that forces fuel vapors to go
through a long, narrow path to escape.
We did not propose diffusion
standards for handheld equipment or for
marine vessels. Handheld equipment
use fuel caps that are either sealed or
have tortuous venting pathways to
prevent fuel from spilling during
operation. We believe these fuel cap
designs limit diffusion emissions
sufficiently so that we do not need to
establish a separate diffusion standard.
For marine vessels, we believe the
diurnal emission standard will lead
manufacturers to adopt technologies
that automatically limit diffusion losses,
so they will also control diffusion
emissions without a separate standard.
We are not finalizing the proposed
diffusion standards for nonhandheld
Small SI equipment. As described
below, one of the design options
specified in the proposal for controlling
running loss emissions was an open
vent system with limits on fuel
temperature increases during operation.
That approach would be effective for
limiting running losses, but diffusion
emissions could occur through the open
vent. However, we believe all the
remaining design options for controlling
running loss emissions will effectively
control diffusion emissions because
there will be no direct path for vapor to
escape through diffusion. A separate
diffusion standard would therefore be
redundant.
(5) Running Loss Emission Standards
and Dates
We are establishing standards to
control running loss emissions from
nonhandheld Small SI equipment
beginning in the same year as the Phase
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3 exhaust emission standards—2012 for
Class I engines and 2011 for Class II
engines (see § 1060.104). Equipment
manufacturers will need to certify that
their equipment models meet the new
running loss requirements since
component certification is not practical.
We have measured fuel temperatures
and found that some types of equipment
experience significant fuel heating
during engine operation. This was
especially true for fuel tanks mounted
on or near the engine. This occurs in
many types of Small SI equipment.
It is very difficult to define a
measurement procedure to consistently
and accurately quantify running losses.
Also, a performance standard with such
a procedure introduces a challenging
testing requirement for hundreds of
small-volume equipment manufacturers.
Moreover, we believe there are several
different design approaches that will
reliably and effectively control running
losses. We are therefore not controlling
running losses using the conventional
approach of establishing a procedure to
measure running losses and adopting a
corresponding emission standard.
Manufacturers can choose from one of
the following approaches to
demonstrate control of running loss
emissions:
• Vent running loss fuel vapors from
the fuel tank to the engine’s intake
manifold in a way that burns the fuel
vapors in the engine instead of venting
them to the atmosphere. The use of an
actively purged carbon canister would
qualify under this approach.
• Use a sealed fuel tank. A fuel
bladder could be used to minimize fuel
vapor volume in a sealed fuel tank
without increasing tank pressure.
• Use a system with an approved
executive order from the California Air
Resources Board. This might involve a
design in which a fuel cap is fitted with
a small carbon canister and mounted on
a tank that is not exposed to excessive
engine heat.
In the NPRM, we proposed another
running loss design option whereby
manufacturers could demonstrate,
through testing, that the fuel
temperature in the tank does not
increase by more than 8 °C during
normal operation. Manufacturers
commented that the temperature testing
associated with this design option was
too complex, the temperature limit was
too low, and the associated diffusion
requirements were infeasible. In later
conversations, industry stated that these
objections were significant enough that
they were confident they would never
use the temperature design option; we
are therefore removing this approach
from the final rule.
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We believe any of the above
approaches will ensure that
manufacturers will be substantially
controlling running losses, either by
preventing the vapors from escaping the
fuel tank or by directing the flow of
running loss vapors to prevent them
from escaping to the atmosphere. While
none of these approaches are expected
to require extensive design changes or
lead time, any manufacturer choosing
the option to vent running loss fuel
vapors into the engine’s intake manifold
will need to make this change in
coordination with the overall engine
design. As a result, we believe it is
appropriate to align the timing of the
running loss standards with the
introduction of the Phase 3 standards.
We are not applying the running loss
requirements to handheld Small SI
engines. We believe running loss
emission standards should not apply to
handheld engines at this time because
the likely approach for controlling
running losses could affect the
manufacturers’ ability to meet the
current exhaust emission standards. As
described above, we are not changing
the exhaust emission standards for
handheld engines in this rulemaking. In
addition, there are some technical
challenges that will require further
investigation. For example, the compact
nature of the equipment makes it harder
to isolate the fuel tank from the engine
and the multi-positional nature of the
operation may prevent a reliable means
of venting fuel vapors into the intake
manifold while the engine is running.
We are also not applying the running
loss requirements to Marine SI engines.
Installed marine fuel tanks are generally
not mounted near the engine or other
heat sources so running losses should be
very low. A possible exception to this is
for personal watercraft or other small
boats where the fuel tank may be closer
to the engine. However, under the new
standard for controlling diurnal
emissions, we expect that PWC
manufacturers will design their fuel
tanks to stay pressurized up to 1 psi.
This will also help to control running
loss emissions. For other applications,
the use of a carbon canister for
controlling diurnal emissions will also
limit the potential for running loss
vapors to escape to the atmosphere.
(6) Requirements Related to Refueling
Refueling spitback and spillage
emissions represent a substantial
additional amount of fuel evaporation
that contributes to overall emissions
from equipment with gasoline-fueled
engines. We are not adopting
measurement procedures with
corresponding emission standards to
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address these emission sources.
However, we believe equipment
manufacturers can take significant steps
to address these refueling issues by
designing their equipment based on
sound practices. For example, designing
a marine filler neck with a horizontal
segment near the fuel inlet will almost
inevitably lead to high levels of spillage
since fuel flow will often reach the
nozzle, leading to substantial fuel flow
out of the fuel system. Maintaining a
vertically angled orientation of the filler
neck will allow the fuel to flow back
into the filler neck and into the tank
after the nozzle shuts off. Designing fuel
systems for automatic shutoff would
also prevent this.
For Small SI equipment, designing
fuel inlets that are readily accessible
and large enough to see the rising fuel
level (either through the tank wall or the
fuel inlet) will substantially reduce
accidental spillage during refueling. We
are therefore requiring that equipment
manufacturers design and build their
equipment such that operators could
reasonably be expected to fill the fuel
tank without spitback or spillage during
the refueling event (see § 1060.101).
This new requirement mirrors the
following requirement recently adopted
with respect to portable fuel containers
(72 FR 8428, February 26, 2007):
You are required to design your portable
fuel containers to minimize spillage during
refueling to the extent practical. This requires
that you use good engineering judgment to
avoid designs that will make it difficult to
refuel typical vehicle and equipment designs
without spillage. (40 CFR 59.611(c)(3))
While the final requirement is not as
objective and quantifiable as the other
standards and requirements we are
adopting, we believe this is important,
both to set a requirement for
manufacturers in designing their
products and to give EPA the ability to
require manufacturers to select designs
that are consistent with good
engineering practice regarding effective
refueling strategies. To the extent that
equipment manufacturers and boat
builders certify their products to
emission standards, they will need to
describe how they meet this refuelingrelated requirement in their application
for certification (see § 1060.202). If boat
builders rely on certified components
instead of applying for certification,
they will need to keep records
describing how they meet this refuelingrelated requirement (see § 1060.210);
Section VI.F describes how such
companies can meet certification
requirements without applying for a
certificate.
Spitback and spillage are a particular
concern for gasoline-fueled boats.
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Marine operators have reported that
relatively large quantities of gasoline are
released into the marina environment
during refueling events. The American
Boat and Yacht Council (ABYC) has a
procedure in place to define a standard
practice to address refueling. However,
this procedure calls for testing by
refueling up to a 75 percent fill level at
a nominal flow rate of 5 gallons per
minute. This procedure is not consistent
with prevailing practices and is clearly
not effective in preventing spills. We
believe the most effective means of
addressing this problem is for ABYC to
revise their test procedure to reflect
current practices and adopt a standard
that would establish appropriate designs
for preventing refueling emissions.
ABYC and several boat builders
announced after the proposal that they
have initiated a process to work toward
this outcome. The estimated time frame
is to have the information and product
testing in place to be able to implement
these industry standards by 2012.
A variety of technological solutions
are available to address spitback and
spillage from marine vessels. The
simplest will be a system similar to that
used on cars. A small-diameter tube
could run along the filler neck from the
top of the tank to a point near the top
of the filler neck. Once liquid fuel
reaches the opening of the filler neck
and the extra tube, the fuel goes faster
up the small-diameter tube and triggers
automatic shutoff before the fuel climbs
up the filler neck. This design depends
on operators using the equipment
properly and may not be fully effective,
for example, with long filler necks and
low refueling rates. An alternative
design involves a snug fit between the
nozzle’s spout and the filler neck, which
allows for a tube to run from a point
inside the tank (at any predetermined
level) directly to the shutoff venturi on
the spout. The pressure change from the
liquid fuel in the tank reaching the
tube’s opening triggers automatic
shutoff of the nozzle. This system
prevents overflowing fuel without
depending on the user. These are two of
several possible configurations to
address fuel spillage from marine
vessels.
It is very likely that any effective
design for preventing refueling losses
would depend on a standardized nozzle
geometry for interfacing with the filler
neck. Although they have indicated that
they are working to address refueling
spillage, ABYC does not have the
capability to regulate nozzle geometries.
Therefore, as described in the proposal,
we will require marina operators to
transition to standardized nozzles. We
are specifying that marine nozzles must
have (1) a nominal spout diameter of
0.824 inches, (2) nominal placement of
an aspirator hole 0.67 inches from the
terminal end of the spout, (3) a straight
segment for at least 2.5 inches at the end
of the spout, and (4) a spring (if used)
that terminates at least 3.0 inches from
the end of the spout. These
specifications are consistent with the
products currently used for refueling
motor vehicles. We therefore expect no
incompatibilities for vessels that may
get fuel at a marina or at a roadside
refueling station. These nozzles will
also cost no more than other nozzles
that would have been available without
this regulation. Rather than specifying a
date certain by which marinas would
need to convert their nozzles, we
believe it is appropriate simply to
specify that marinas start using
compliant nozzles for any new
construction or new replacement
nozzles. We expect this to result in
widespread use of standardized nozzles
by 2012, when ABYC expects to have
their refueling procedures and
specifications in place. To the extent
that boat builders start implementing
refueling controls, we would expect
market forces to accelerate the turnover
to standardized nozzles. Depending on
the designs selected for preventing
refueling losses from vessels, we may
need to also consider a maximum flow
rate for marine refueling events. We
understand that such a limit would
need to be higher than 10 gallons per
minute (the current requirement for
motor vehicles), but a higher limit may
be necessary to ensure that refueling
controls work properly. We will
continue to work with manufacturers to
be aware of the need for any further
standardization in fuel supply to enable
their designs for controlling emissions.
(7) Summary Table of Final Evaporative
Emission Standards
Table VI–1 summarizes the new
standards and implementation dates
discussed above for evaporative
emissions from Small SI equipment and
Marine SI vessels. Where a standard
does not apply to a given class of
equipment, ‘‘NA’’ is used in the table to
indicate ‘‘not applicable.’’
TABLE VI–1—FINAL EVAPORATIVE EMISSION STANDARDS AND IMPLEMENTATION DATES
Standard/category
Fuel line permeation
Tank permeation
Diurnal
Running loss
Standard level ...................
Handheld ...........................
Class I ...............................
Class II ..............................
Portable tanks ...................
Personal watercraft ...........
Other vessels with installed
tanks.
15 g/m2/day .......................
Model year 2012 a b ...........
January 1, 2009 ................
January 1, 2009 ................
January 1, 2009 d ..............
January 1, 2009 ................
January 1, 2009 d ..............
1.5 g/m2/day ......................
Model year 2009–2013 c ...
Model year 2012 ...............
Model year 2011 ...............
January 1, 2011 ................
Model year 2011 ...............
Model year 2012 ...............
0.40 g/gal/day ...................
NA .....................................
NA .....................................
NA .....................................
January 1, 2010 e ..............
Model year 2010 ...............
July 31, 2011 f g .................
Design standard.
NA.
Model year 2012.
Model year 2011.
NA.
NA.
NA.
a 2013
for small-volume families not used in cold-weather equipment.
separate set of declining fuel line permeation standards applies for cold-weather equipment from 2012 through 2016.
for families certified in California, 2013 for small-volume families, 2011 for structurally integrated nylon fuel tanks, and 2010 for remaining families.
d January 1, 2011 for primer bulbs. Phase-in for under-cowl fuel lines on outboard engines, by length: 30% in 2010, 60% in 2011, 90% in
2012–2014, 100% in 2015.
e Design standard.
f Fuel tanks installed in nontrailerable boats (≥ 26 ft. in length or > 8.5 ft. in width) may meet a standard of 0.16 g/gal/day over an alternative
test cycle.
g See § 1045.625 for allowances to delay implementation of the diurnal standard for a limited number of vessels over the first two years.
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c 2009
D. Emission Credit Programs
A common feature of emission control
programs for motor vehicles and
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nonroad engines and equipment is an
emission credit program that allows
manufacturers to generate emission
credits based on certified emission
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levels for engine families that are more
stringent than the standard. See Section
VII.C.5 of the preamble to the proposed
rule for background information and
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general provisions related to emission
credit programs.
We believe it is appropriate to
consider compliance based on emission
credits relative to fuel tank permeation
standards. As described above, the
emission standards apply to the fuel
tanks directly, such that we generally
expect component manufacturers to
certify their products. However, we
believe it is best to avoid placing the
responsibility for demonstrating a
proper emission credit balance on
component manufacturers for three
main reasons. First, it is in many cases
not clear whether these components
will be produced for one type of
application or another. Component
manufacturers might therefore be selling
similar products into different
applications that are subject to different
standards—or no standards at all.
Component manufacturers may or may
not know in which application their
products will be used. Second, there
will be situations in which equipment
manufacturers and boat builders take on
the responsibility for certifying
components. This may be the result of
an arrangement with the component
manufacturer, or equipment
manufacturers and boat builders might
build their own fuel tanks. We believe
it will be much more difficult to manage
an emission credit program in which
manufacturers at different places in the
manufacturing chain will be keeping
credit balances. There will also be a
significant risk of double-counting of
emission credits. Third, most
component manufacturers will be in a
position to use credits or generate
credits, but not both. Equipment
manufacturers and boat builders are
more likely to be in a position where
they can keep an internal balance of
generating and using credits to meet
applicable requirements. Our
experience with other programs leads us
to believe that an emission credit
program that depends on trading is not
likely to be successful.
We are therefore promulgating
emission credit provisions in which
equipment manufacturers and boat
builders keep a balance of credits for
their product line. Equipment
manufacturers and boat builders
choosing to comply based on emission
credits will need to certify all their
products that either generate or use
emission credits. Fuel tank
manufacturers will be able to produce
their fuel tanks with emission levels
above or below applicable emission
standards but will not be able to
generate emission credits and will not
need to maintain an accounting to
demonstrate a balance of emission
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credits. Small SI engine manufacturers
that provide a complete fuel system may
also participate in the fuel tank credit
program.
(1) Averaging, Banking, and Trading for
Small SI Equipment and Marine SI
Vessels
We are establishing averaging,
banking, and trading (ABT) provisions
for fuel tank permeation from Small SI
equipment and Marine SI vessels (see
subpart H in parts 1045 and 1054).
We are aware of certain control
technologies that will allow
manufacturers to produce fuel tanks that
reduce emissions more effectively than
we are requiring. These technologies
may not be feasible or practical in all
applications, but we are allowing
equipment manufacturers using such
low-emission technologies to generate
emission credits. In other cases, an
equipment manufacturer may want, or
need, to use emission credits that will
allow for fuel tanks with permeation
rates above the applicable standards.
Equipment manufacturers can quantify
positive or negative emission credits by
using the Family Emission Limit (FEL)
to define the applicable emission level,
then factoring in internal surface area,
sales volumes, and useful life to
calculate a credit total. This FEL would
be established by the tank certifier
(generally the fuel tank manufacturer)
and would be based on permeation
testing done either by the component
manufacturer or the equipment or vessel
manufacturer. Through averaging, these
emission credits could be used by the
same equipment or vessel manufacturer
to offset other fuel tanks in the same
model year that do not have control
technologies that control emissions to
the level of the standard. Through
banking, such an equipment
manufacturer could use the emission
credits in later model years to offset
high-emitting fuel tanks. The emission
credits could also be traded to another
equipment manufacturer to offset that
company’s high-emitting fuel tanks.
We believe an ABT program is
potentially very advantageous for fuel
tanks because of the wide variety of tank
designs. The geometry, materials,
production volumes, and market
dynamics for some fuel tanks are well
suited to applying emission controls,
but other fuel tanks pose a bigger
challenge. The new emission credit
program allows us to set a single
standard that applies broadly without
dictating that all fuel tanks be converted
to low-permeation technology at the
same time.
Emission credits earned under the
evaporative emission ABT program will
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59109
have an indefinite credit life with no
discounting. We consider these
emission credits to be part of the overall
program for complying with the new
standards. Given that we may consider
further reductions beyond these
standards in the future, we believe it
will be important to assess the
evaporative ABT credit situation that
exists at the time any further standards
are considered. We will set such future
emission standards based on the
statutory direction that emission
standards must represent the greatest
degree of emission reduction
achievable, considering cost, safety, lead
time, and other factors. Emission credit
balances will be part of the analysis for
determining the appropriate level and
timing of new standards. If we were to
allow the use of credits generated under
the standards adopted in this rule for
complying with more stringent future
standards, we may need to adopt
emission standards at more stringent
levels or with an earlier start date than
we would absent the continued use of
existing emission credits, depending on
the level of emission credit banks.
Alternatively, we could adopt future
standards without allowing the use of
existing emission credits, or we could
place limits on the amount of credits a
manufacturer could use.
We are not allowing manufacturers to
generate emission credits by using metal
fuel tanks. These tanks will have
permeation rates well below the
standard, but there is extensive use of
metal tanks today, so it would be
difficult to allow these emission credits
without undercutting the stringency of
the standard and the expected emission
reductions from the standard.
Within an ABT program,
manufacturers are allowed to use credits
only within a defined averaging set. For
the evaporative emission ABT program,
we are not allowing the exchange of
emission credits between Small SI
equipment and Marine SI vessels. The
new standards are intended to be
technology-forcing for each of these
equipment categories. We are concerned
that cross-trading may allow marginal
credits in one area to hamper
technological advances in another area.
For Small SI equipment, we will not
allow credit exchanges between
handheld and nonhandheld equipment.
For handheld equipment, we will allow
credit exchanges between Class III, Class
IV and Class V equipment. For
nonhandheld equipment, we will allow
credit exchanges between Class I and
Class II equipment. For Marine SI
vessels, we will allow credit exchanges
between all types of vessels, except
those using portable marine fuel tanks
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which, as noted below, are not included
in the ABT program.
We are requiring portable marine fuel
tanks to meet emission standards
without an emission credit program.
Emission control technologies and
marketing related to portable marine
fuel tanks are quite different than for
installed tanks. Most, if not all, portable
fuel tanks are made using high-density
polyethylene in a blow-molding
process. The control technologies for
these tanks are relatively
straightforward and readily available so
we do not anticipate that these
companies will need emission credits to
meet the new standards. In addition,
because these fuel tanks are not
installed in vessels that are subject to
emission standards, the fuel tank
manufacturer will need to take on the
responsibility for certification. As a
result, we will treat these portable fuel
tank manufacturers as both the
component manufacturer and the
equipment manufacturer with respect to
their portable fuel tanks.
In the early years of the ABT program
we are not establishing an FEL cap. This
will give manufacturers additional time
to use uncontrolled fuel tanks, primarily
in small-volume applications, until they
can convert their full product lines to
having fuel tanks with permeation
control. We are setting an FEL cap of 5.0
g/m2/day (8.3 g/m2/day if tested at 40
°C) starting a few years after
implementing the tank permeation
standards. For Class II equipment and
personal watercraft, the FEL cap will
begin in 2014. For Class I equipment
and other installed marine fuel tanks,
the FEL cap will begin in 2015. For
handheld equipment, the FEL cap will
begin in 2015. (See § 1045.107 and
§ 1054.110.) For Small SI equipment
qualifying as small-volume emission
families, we are setting an FEL cap of
8.0 g/m2/day (13.3 g/m2/day if tested at
40 °C.) This is generally limited to
equipment models where the
manufacturer produces no more than
5,000 units with a given fuel tank
design. The purpose of the FEL cap will
be to prevent the long-term production
of fuel tanks with no permeation control
while still providing the regulatory
flexibility associated with emission
credit programs.
Evaporative emission credits under
the tank permeation standards will be
calculated using the following equation:
credits [grams] = (Standard¥ FEL) ×
useful life [years] × 365 days/year ×
inside surface area [m2]. Both the
standard and the FEL are in units of
g/m2/day based on testing at 28°C.
As discussed earlier, we are
establishing an alternative standard for
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tank permeation testing performed at
40°C of 2.5 g/m2/day. Because
permeation is higher at this temperature
than the primary test temperature,
emissions credits and debits calculated
at this test temperature will be expected
to be higher as well. When determining
credits for a tank certified to the
alternative standard, manufacturers will
use the alternative standard in the credit
equation. Plus, we are requiring that
credits and debits that are calculated be
adjusted using a multiplicative factor of
0.60 to account for the effect of
temperature.
We are also allowing handheld
equipment manufacturers to earn credits
for equipment using fuel tanks certified
earlier than required. As noted in
Section VI.D.3 below, manufacturers of
nonhandheld equipment and Marine SI
vessels can also be rewarded for
introducing products that comply with
evaporative standards earlier than
required.
(2) Other Evaporative Sources
We are not promulgating an emission
credit program for other evaporative
sources. We believe technologies are
readily available to meet the applicable
standards for fuel line permeation and
diurnal emissions (see Section VI.H.).
The exception to this is for fuel lines on
cold-weather equipment and undercowl fuel lines on outboard engines, as
discussed above in Section VI.C.1,
where we are adopting temporary
averaging provisions (see § 1045.112
and § 1054.145). In addition, the diurnal
emission standards for portable marine
fuel tanks and PWC fuel tanks are
largely based on existing technology so
any meaningful emission credit program
with the new standards would result in
windfall credits. The running loss
standard is not based on emission
measurements, and refueling-related
requirements are based on design
specifications only, so it is not
appropriate or even possible to calculate
emission credits.
(3) Early-Allowance Programs
In some cases manufacturers may be
able to meet the new emission standards
earlier than we are requiring. We are
adopting provisions for equipment
manufacturers using low-emission
evaporative systems early to generate
allowances before the standards apply.
These early allowances could be used
for a limited time after the
implementation date of the standards to
sell equipment or fuel tanks that have
emissions above the standards. We are
establishing two types of allowances.
The first is for Small SI nonhandheld
equipment as a whole where for every
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year a piece of equipment is certified
early, another piece of equipment could
delay complying with the new
standards by an equal time period
beyond the implementation date. The
second is similar but is just for the fuel
tank rather than the whole equipment
(nonhandheld Small SI or Marine SI).
Equipment or fuel tanks certified for
purposes of generating early allowances
would need to be certified with EPA
and will be subject to all applicable
requirements. Manufacturers will be
required to report to EPA the number of
early allowances generated under these
programs and how the allowances are
used. These allowances are similar to
the emission credit program elements
described above but they are based on
counting compliant products rather than
calculating emission credits.
Establishing appropriate credit
calculations would be difficult because
the early compliance is in some cases
based on products meeting different
standards using different procedures.
(a) Nonhandheld Small SI Equipment
Many Small SI equipment
manufacturers are currently certifying
products to evaporative emission
standards in California. The purpose of
the early-allowance program is to
provide an incentive for manufacturers
to begin selling low-emission products
nationwide. We are providing
allowances to manufacturers for
equipment meeting the California
evaporative emission standards that are
sold in the United States outside of
California and are therefore not subject
to California’s emission standards.
Manufacturers will need to have
California certificates for these
equipment types. (See § 1054.145.)
Allowances could be earned in any
year before 2012 for Class I equipment
and before 2011 for Class II equipment.
The allowances may be used through
the 2014 model year for Class I
equipment and through the 2013 model
year for Class II equipment. Allowances
cannot be traded between Class I and
Class II equipment. To keep this
program simple, we are not adjusting
the allowances based on the anticipated
emission rates from the equipment.
Therefore, we believe it is necessary to
at least distinguish between Class I and
Class II equipment.
(b) Fuel Tanks
We are also providing an earlyallowance program for nonhandheld
Small SI equipment for fuel tanks (see
§ 1054.145). This program is similar to
the program described above for
equipment allowances, except that it
will be for fuel tanks only. We will
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accept California-certified
configurations. Allowances could be
earned prior to 2011 for Class II
equipment and prior to 2012 for Class
I equipment; allowances could be used
through 2013 for Class II equipment and
through 2014 for Class I equipment.
Allowances will not be exchangeable
between Class I and Class II equipment.
The early-allowance program for
marine fuel tanks is similar except that
there are no California standards for
these tanks (see § 1045.145).
Manufacturers certifying early to the
new fuel tank permeation standards will
be able to earn allowances that they
could use to offset high-emitting fuel
tanks after the new standards go into
place. The early-allowance program
would apply to all marine fuel tanks,
including portable fuel tanks, personal
watercraft, and other installed fuel
tanks. For portable fuel tanks, the tank
manufacturer would earn the
allowances, whereas the vessel
manufacturer would earn the
allowances for personal watercraft and
other installed fuel tanks. We are not
allowing the cross-trading of allowances
between portable fuel tanks, personal
watercraft, and other installed fuel
tanks. Each of these categories includes
significantly different tank sizes and
installed tanks have different
implementation dates and are expected
to use different permeation control
technology. For portable fuel tanks and
personal watercraft, allowances could
be earned prior to 2011 and may be used
through the 2013 model year. For other
installed tanks, allowances could be
earned prior to 2012 and used through
the 2014 model year.
E. Testing Requirements
Compliance with the evaporative
emission standards is determined by
following specific testing procedures.
This section describes the new test
procedures for measuring fuel line
permeation, fuel tank permeation, and
diurnal emissions. As discussed in
Section VI.F.8, we are adopting designbased certification as an alternative to
testing for certain standards.
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(1) Fuel Line Permeation Testing
Procedures
We are requiring that fuel line
permeation be measured at a
temperature of 23 ± 2 °C using a weightloss method similar to that specified in
SAE J30 and J1527 recommended
practices (see § 1060.515).102 103 We are
102 Society
of Automotive Engineers Surface
Vehicle Standard, ‘‘Fuel and Oil Hoses,’’ SAE J30,
June 1998 (Docket EPA–HQ–OAR–2004–0008–
0176).
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making two modifications to the SAE
recommended practice. The first
modification is for the test fuel to
contain ethanol; the second
modification is to require
preconditioning of the fuel line through
a fuel soak. These modifications are
described below and are consistent with
our current requirements for
recreational vehicles.
(a) Test Fuel
The recommended practice in SAE
J30 and J1527 is to use ASTM Fuel C
(defined in ASTM D471–98) as a test
fuel. We are requiring the use of a test
fuel containing 10 percent ethanol. We
believe the test fuel must contain
ethanol because it is commonly blended
into in-use gasoline and because ethanol
substantially increases permeation rates
for many materials.
Specifically, we are requiring the use
of a test fuel consisting of an ASTM
Fuel C blended with ethanol such that
the blended fuel contains 10 percent
ethanol by volume (CE10).104
Manufacturers have expressed support
for this test fuel because it is more
consistent than testing with gasoline
and because it is widely used today by
industry for permeation testing. In
addition, most of the data used to
develop the new fuel line permeation
standards were collected on this test
fuel. This fuel is allowed today as one
of two test fuels for measuring
permeation from fuel lines under the
recreational vehicle standards.
California ARB also specifies Fuel CE10
as the test for fuel line permeation
measurements with small offroad
engines.
One exception is for fuel lines on
cold-weather handheld products. In this
case, the standard is based on a test fuel
of IE10, which is EPA certification
gasoline blended with 10 percent
ethanol by volume.
We are finalizing specifications for
fuel ethanol blended into test gasoline
based on standard industry practice.
Specifically, we are incorporating by
reference ASTM D4806–07, which
specifies, among other things,
acceptable denaturants and maximum
water content.105
103 SAE Recommended Practice J1527, ‘‘Marine
Fuel Hoses,’’ 1993, (Docket EPA–HQ–OAR–2004–
0008–0195–0177).
104 ASTM Fuel C is a mix of equal parts toluene
and isooctane. We refer to gasoline blended with
ethanol as E10.
105 ASTM International, ‘‘Standard Specification
for Denatured Fuel Ethanol for Blending with
Gasoline for Use as Automotive Spark-Ignition
Engine Fuel,’’ ASTM D4806–07, 2007.
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(b) Preconditioning Soak
The second difference from weightloss procedures in SAE practices is in
fuel line preconditioning. We believe
the fuel line should be preconditioned
with an initial fuel fill followed by a
long enough soak to ensure that the
permeation rate has stabilized.
Manufacturers may choose one of two
alternative specifications for the soak
period—either four weeks at 43 ± 5 °C
or eight weeks at 23 ± 5 °C. Either of
these approaches should adequately
stabilize permeation rates for most
materials. However, manufacturers may
need a longer soak period to stabilize
the permeation rate for certain fuel line
designs, consistent with good
engineering judgment. For instance, a
thick-walled fuel line may take longer to
reach a stable permeation rate than a
thinner-walled fuel line. After this fuel
soak, the fuel reservoir and fuel line
must be drained and immediately
refilled with fresh test fuel prior to the
weight-loss test.
(c) Alternative Approaches
California’s regulations, in CCR
2754(a)(1)(C), reference SAE J1737 as
the method for measuring permeation
from fuel lines. These recommended
procedures use a recirculation
technique whereby nitrogen flows over
the test sample to carry the permeating
vapors to adsorption canisters.
Permeation is determined based on the
weight change of the canisters. This
method was intended to provide a
greater level of sensitivity than the
weight loss method specified in SAE J30
and J1527 so that lower rates of
permeation could be measured. As an
alternative, we will accept permeation
data collected using the methodology in
SAE J1737 under § 1060.505(c).106 If this
alternative is used, the same test fuel,
test temperature, and preconditioning
period must be used as for the primary
(weight-loss) test method.
We are allowing permeation
measurements using alternative
equipment and procedures that provide
equivalent results (see § 1060.505). To
use these alternative methods,
manufacturers will first need to get our
approval. An example of an alternative
approach would be enclosure-type
testing such as in 40 CFR part 86. In the
case of enclosure-type testing, the
manufacturer would need to
demonstrate that it is correctly
accounting for the ethanol content in
106 SAE Recommended Practice J1737, ‘‘Test
Procedure to Determine the Hydrocarbon Losses
from Fuel Tubes, Hoses, Fittings, and Fuel Line
Assemblies by Recirculation,’’ 1997, (Docket EPA–
HQ–OAR–2004–0008–0178).
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the fuel. Note that the test fuel, test
temperatures, and preconditioning soak
described above will still apply.
Because permeation increases with
temperature we will accept data
collected at higher temperatures (greater
than 23 °C) for a demonstration of
compliance.
For portable marine fuel tanks, the
fuel line assembly from the engine to
the fuel tank typically includes two
sections of fuel line with a primer bulb
in between and quick-connect
assemblies on either end. We are
adopting a provision to allow
manufacturers to test a full assembly as
a single fuel line to simplify testing for
these fuel line assemblies (see
§ 1060.102). This gives manufacturers
the flexibility to use a variety of
materials as needed for performance
reasons while meeting the fuel line
permeation standard for the fully
assembled product. Measured values
will be based on the total measured
permeation divided by the total internal
surface area of the fuel line assembly.
However, where it is impractical to
calculate the internal surface area of
individual parts of the assembly, such
as a primer bulb, we will allow a
simplified calculation that treats the full
assembly as a straight fuel line. This
small inaccuracy will cause reported
emission levels (in g/m2/day) to be
slightly higher so it will not jeopardize
a manufacturer’s effort to demonstrate
compliance with the applicable
standard.
mstockstill on PROD1PC66 with RULES2
(2) Fuel Tank Permeation Testing
Procedures
The new test procedure for fuel tank
permeation includes preconditioning,
durability simulation, and a weight-loss
permeation test (see § 1060.520). The
preconditioning and the durability
testing may be conducted
simultaneously; manufacturers must put
the tank through durability testing while
the tank is undergoing its
preconditioning fuel soak to reach a
stabilized permeation level.
(a) Test Fuel
Similar to the new fuel line testing
procedures, we are requiring the use of
a test fuel containing 10 percent ethanol
to help ensure in-use emission
reductions with the full range of in-use
fuels. Specifically, we are requiring the
use of IE10 as the test fuel which is
made up of 90 percent certification
gasoline and 10 percent ethanol by
volume. This is the same test fuel
specified for testing fuel tanks for
recreational vehicles. In addition, IE10
is representative of in-use test fuels. We
are allowing Fuel CE10 as an alternative
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test fuel. Data in Chapter 5 of the Final
RIA suggest that fuel tank permeation
tends to be somewhat higher on CE10
than IE10, so testing on CE10 should be
an acceptable demonstration of
compliance.
We are finalizing specifications for
fuel ethanol blended into test gasoline
based on standard industry practice.
Specifically, we are incorporating by
reference ASTM D4806–07 which
specifies, among other things,
acceptable denaturants and maximum
water content.
(b) Preconditioning Fuel Soak
Before permeation testing, the fuel
tank must be preconditioned by
allowing it to sit with fuel inside until
the hydrocarbon permeation rate has
stabilized. Under this step, we are
requiring that the fuel tank be filled
with test fuel and soaked—either for 20
weeks at 28 ± 5 °C or for 10 weeks at
43 ± 5 °C. Either of these approaches
should adequately stabilize permeation
rates for most materials. However,
manufacturers may need a longer soak
period to stabilize the permeation rate
for certain fuel tank designs, consistent
with good engineering judgment.
The tank will have to be sealed during
this fuel soak and any components that
are directly mounted to the fuel tank,
such as a fuel cap, must be attached.
Other openings, such as fittings for fuel
lines, openings for grommets, or
petcocks, will be sealed with
impermeable plugs (or left unmachined
so there is no hole in the tested
configuration). In addition, if there is a
vent path through the fuel cap, that vent
path may be sealed. Alternatively, the
opening could be sealed for testing and
the fuel cap tested separately for
permeation (discussed below). If the
fuel cap is not directly mounted on the
fuel tank (i.e., the fuel tank is designed
to have a separate fill neck between the
fuel cap and the tank), the tank may be
sealed with something other than a
production fuel cap.
If the test fuel is dispensed at a
temperature below the soak
temperature, it would be possible for the
fuel tank to pressurize if the tank were
sealed prior to the fuel temperature
reaching the soak temperature. In this
case, it would be acceptable to allow
reasonable time for the test fuel to
approach the soak temperature, prior to
sealing, to prevent over-pressurization
of the fuel tank. To prevent gross
evaporation of fuel vapors during this
period, the venting of the tank should be
no greater than needed to prevent overpressurization of the fuel tank. The
regulation specifies that the fuel tank
must be sealed within a maximum of
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eight hours after refueling.
Manufacturers should also take steps to
minimize vapor losses during the time
that the fuel is warming, such as leaving
the fuel cap loosely in place or routing
vapors through a vent line.
Manufacturers may do the durability
testing described below during the time
period specified for preconditioning.
The time spent in durability testing may
count as preconditioning time as long as
ambient temperatures are within the
specified limits and the fuel tank has
fuel inside the entire time. During the
slosh testing, a fuel fill level of 40
percent will be considered acceptable
for the fuel soak. Otherwise, we are
requiring that the fuel tank be filled to
nominal capacity during the fuel soak.
(c) Durability Tests
We are adopting three tests for the
evaluation of the durability of fuel tank
permeation controls: (1) Fuel sloshing;
(2) pressure-vacuum cycling; and (3)
ultraviolet exposure. The purpose of
these deterioration tests is to help
ensure that the technology is durable
under the wide range of in-use operating
conditions. For sloshing, the fuel tank
must be filled to 40–50 percent capacity
with the specified test fuel and rocked
for one million cycles. Pressure-vacuum
testing must consist of 10,000 cycles
between ¥0.5 and 2.0 psi with a cycle
time of 60 seconds. These two new
durability tests are based on draft
recommended SAE practice.107 The
third durability test is intended to assess
potential impacts of ultraviolet sunlight
on the durability of surface treatment. In
this test, the tank will be exposed to
ultraviolet light wavelength ranging
from 300 to 400 nanometers with an
intensity of at least 0.40 W-hr/m2/min
on the tank surface for 450 hours.
Alternatively, the tank could be exposed
to direct natural sunlight for an
equivalent period of time.
We do not believe the durability
testing requirements are necessary for
all fuel tank designs. Therefore, we are
excluding metal tanks and other tanks
using direct material solutions in the
molding process from the durability test
procedures. However, these durability
procedures will apply to fuel tanks
using surface treatments or postprocessing barrier coatings as a
permeation barrier. We are concerned
that improperly applied treatments or
coatings may deteriorate. The specified
durability demonstrations are necessary
to ensure that fuel tanks properly
107 Draft SAE Information Report J1769, ‘‘Test
Protocol for Evaluation of Long Term Permeation
Barrier Durability on Non-Metallic Fuel Tanks,’’
(Docket EPA–HQ–OAR–2004–0008–0195).
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control emissions throughout the useful
life.
(d) Weight-loss Test
Following the fuel soak, the fuel tank
must be drained and refilled with fresh
fuel as described above. The permeation
rate from the fuel tanks are determined
by comparing mass measurements of the
fuel tank over the test period while
ambient temperatures are held at 28 ± 2
°C. Testing may alternatively be
performed at 40 ± 2 °C, in which case
a higher numerical standard applies.
We received several comments that
the test procedure should require daily
mass measurements similar to the
procedures required by CARB in TP–
901. We agree with commenters that
making daily recordings of the fuel tank
weight is consistent with good
engineering practices. These daily mass
measurements can be used to determine
the stability of the permeation rate of
the fuel tank and can help identify if
anything unusual is occurring during
the test such as a lost seal during
testing. The test procedures in TP–901
require that the weight loss test
continue until the coefficient of
determination (r2), from a plot of the
cumulative daily weight loss versus
time for 10 consecutive 24-hour cycles,
is 95 percent or greater. (California ARB
mistakenly refers to the r2 value as the
correlation coefficient.) We believe this
approach gives testing facilities
flexibility for basing the length of the
test on good engineering judgment
rather than a fixed time period. We are
therefore adopting this general method
of using daily measurements to
determine the length of the test, with
one modification. The CARB method
would require test facilities to make
measurements over at least one
weekend. We believe weight loss
measurements can be suspended for
short periods of time without a negative
impact on the test. We therefore do not
require that the 11 weight loss
measurements (including the 0-hour
measurement) be on consecutive days,
provided that measurements are made
on at least five different days of any
given seven-day period of the test.
Measurements must be made at roughly
the same time on each test day.
A change in atmospheric pressure
over the weeks of testing can affect the
accuracy of measured weights for testing
due to the buoyancy of the fuel tank.
The buoyancy effect on emission
measurements is proportional to the
volume of the fuel tank, so this
procedure is appropriate even for testing
very small fuel tanks. To address this
we are adopting a procedure in which
a reference fuel tank is filled with an
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amount of glass bead or some other inert
material such that the weight of the
reference tank is approximately the
same as the total weight of the test tank.
The reference tank is used to zero the
scale before measuring the weight of the
test tank. This will result in measured
and reported values representing the
change in mass from permeation losses
rather than a comparison of absolute
masses. This is similar to an approach
in which weighing will determine
absolute masses with a mathematical
correction to account for the effects of
buoyancy. We believe the specified
approach is better because it minimizes
the possibility of introducing or
propagating error.
We are allowing permeation
measurements for certification using
alternative equipment and procedures
that provide equivalent results. To use
these alternative methods,
manufacturers would first need to get
our approval. An example of an
alternative weight-loss measurement
procedure would be to test the fuel tank
in a SHED and determine the
permeation by measuring the
concentration of hydrocarbons in the
enclosure. In the case of SHED testing,
the manufacturer would need to
demonstrate that it is correctly
accounting for the ethanol content in
the fuel.
(e) Fuel Cap Permeation Testing
As discussed above, manufacturers
have the option to test the fuel cap
separately from the tank and combine
the results to determine the total tank
permeation rate. In this case, the
permeation test must be performed as
described above except that the fuel cap
will be mounted on an impermeable
reservoir such as a metal or glass tank.
The volume of the test reservoir must be
at least one liter to ensure sufficient fuel
vapor exposure. We are requiring that
the ‘‘tank’’ surface area for calculating
the results will be the smallest inside
the cross sectional area of the opening
on which the cap is mounted. The fuel
cap will need to be tested in
conjunction with a representative
gasket. In the case where the vent path
is through grooves in the gasket, another
gasket of the same material and
dimensions, without the vent grooves,
may be used. In the case where the vent
is through the cap, that vent must be
sealed for testing. Alternatively,
manufacturers may use the default cap
permeation rate described in Section
IV.F.8.
Handheld equipment manufacturers
commented that fuel caps should be
subject to durability testing and
recommended that the cap should be
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subjected to 300 on-off cycles as a
durability test.108 For handheld
products, data in the Final RIA suggests
that rubber fuel cap seals may
contribute a significant portion of the
permeation measured in the fuel tank
permeation test. We are concerned that
a coating used on the gaskets to reduce
the measured permeation during the test
may wear off during in-use operation.
We are therefore adopting this
additional durability testing for fuel
caps on handheld tanks.
Handheld equipment manufacturers
also commented that cold-weather
products cannot use existing low
permeation rubbers for their seals due to
potential dynamic cracking issues at
very low temperatures. In addition,
materials used today degrade after a
year of exposure to fuel containing
ethanol. While this does not appear to
lead to fuel leakage, data in the Final
RIA suggest that this degradation may
have a large effect on tank permeation.
To address this issue, EPA intends to
conduct a technical study of coldweather fuel cap seals. For this final
rule we are adopting an allowance for
manufacturers to specify rubber fuel cap
seals on cold-weather equipment as
maintenance items. These seals could
therefore be replaced prior to the fuel
preconditioning soak when permeation
testing is performed on in-use fuel tanks
if the seals are more than one year old.
If the technical study or other
information reveals that a fuel resistant
material or other solution can safely be
used in cold-weather applications, we
will consider removing the provision
allowing manufacturers to identify
gasket replacement as a scheduled
maintenance item in the application for
certification.
(3) Diurnal Emission Testing Procedures
The new test procedure for diurnal
emissions from installed marine fuel
tanks involves placing the fuel tank in
a SHED, varying the fuel temperature
over a prescribed profile, and measuring
the hydrocarbons escaping from the fuel
tank (see § 1060.525). The final results
are reported in grams per gallon where
the grams are the mass of hydrocarbons
escaping from the fuel tank over 24
hours and the gallons are the nominal
fuel tank capacity. The new test
procedure is derived from the
automotive evaporative emission test
108 ‘‘OPEI HHPC Comments on EPA Proposed
Phase 3 Rule for HH Fuel Tank Permeation,’’
Outdoor Power Equipment Institute, February 5,
2008.
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with modifications specific to marine
applications.109
(a) Temperature Profile
We believe it is appropriate to base
diurnal measurements on a summer day
with ambient temperatures ranging from
72 to 96 °F (22.2 to 35.6 °C). This
temperature profile, which is also used
for automotive testing, represents a hot
summer day when ground-level ozone
formation is most prominent. Due to the
thermal mass of the fuel and, in some
cases, the inherent insulation provided
by the boat hull, the fuel temperatures
would cover a narrower range. Data
presented in Chapter 5 of the Final RIA
suggest that the fuel temperature in an
installed marine fuel tank will see a
total change of about half the ambient
temperature swing. We are therefore
adopting a test temperature range of 78
to 90 °F (25.6 to 32.2 °C) for installed
marine fuel tanks. This testing is based
on fuel temperature instead of ambient
temperature.
We are adopting an alternative,
narrower temperature range for fuel
tanks installed in nontrailerable boats (≥
26 ft. in length or > 8.5 ft. in width).
Data presented in Chapter 5 of the Final
RIA suggest that the fuel temperature
swing for a boat stored in the water is
about 20 percent of the ambient
temperature swing. Based on this
relationship, we are adopting an
alternative temperature cycle for tanks
installed in nontrailerable boats of 81.6
to 86.4 °F (27.6 to 30.2 °C). This
alternative temperature cycle is
associated with an alternative standard
as described in Section VI.C.3.
Diurnal emission measurements for
cars include a three-day temperature
cycle to ensure that the carbon canister
can hold at least three days of diurnal
emissions without substantial escape of
hydrocarbon vapors to the atmosphere.
For marine vessels using carbon
canisters as a strategy for controlling
evaporative emissions, we are also
requiring a three-day cycle in this final
rule. In the automotive test, the canister
is loaded and then purged by the engine
during a warm-up drive before the first
day of testing. We are adopting a
different approach for marine vessels
because we anticipate that canisters on
marine applications will be passively
purged. Before the first day of testing,
the canister would be loaded to its
working capacity and then run over the
diurnal test temperature cycle, starting
and ending at the lowest temperature, to
allow one day of passive purging. The
test result would then be based on the
109 See
40 CFR part 86, subpart B, for the
automotive evaporative emission test procedures.
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highest recorded value during the
following three days.
For fuel systems using a sealed
system, we believe a three-day test will
not be necessary. In this case, the fuel
tank would be sealed once the fuel
reaches equilibrium at the starting
temperature for testing. The SHED
would then be purged and the test
would consist of a single run through
the diurnal temperature cycle. We are
establishing this one-day test for the
following technologies: sealed systems,
sealed systems with a pressure-relief
valve, limiting flow orifices, bladder
fuel tanks, and sealed fuel tanks with a
volume-compensating air bag.
(b) Test Fuel
Consistent with the automotive test
procedures, we are specifying a gasoline
test fuel with a nominal volatility of 9
psi.110 We are not requiring that the fuel
used in diurnal emission testing include
ethanol for two reasons. First, we do not
believe that ethanol affects the diurnal
emissions or control effectiveness other
than the effect that ethanol in the fuel
may have on fuel volatility. Second, in
many areas of the country, in-use fuels
containing ethanol are blended in such
a way as to control for ethanol effects in
order to meet fuel volatility
requirements.
Diurnal emissions from vented
systems are a function not only of
temperature and fuel volatility, but also
of the size of the vapor space in the fuel
tank. Consistent with the automotive
procedures, we are requiring that the
fuel tank be filled at the start of the test
to 40 percent of its nominal capacity.
Nominal capacity is defined as the fuel
tank’s volume as specified by the fuel
tank manufacturer, using at least two
significant figures, based on the
maximum volume of fuel the tank can
hold with standard refueling
techniques. The ‘‘permanent’’ vapor
space above a fuel tank that has been
filled to capacity should not be
considered as part of the fuel tank’s
nominal capacity.
(c) Fuel Tank Configuration
The majority of marine fuel tanks are
made of plastic. Plastic fuel tanks
designed to meet our new standards will
still be expected to have some amount
of permeation. However, the effect of
permeation on the test results should be
very small if the test tank was a new
model that had not been previously
exposed to fuel. For fuel tanks that have
reached a stabilized permeation rate
110 Volatility is specified based on a procedure
known as Reid Vapor Pressure (see ASTM D 323–
99a).
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(such as testing on in-use tanks), we
believe it is appropriate to correct for
permeation. The regulation specifies
that manufacturers may measure the
permeation rate and subtract it from the
final diurnal test result. The fuel tank
permeation rate would be measured
with the established procedure for
measuring permeation emissions, except
that the fuel for testing (including
preconditioning) would be the same as
that used for diurnal emission testing
and the permeation testing must occur
at a nominal ambient temperature of
28°C. This test measurement would
have to be made just before the diurnal
emission test to ensure that the
permeation rate does not change
significantly over the course of the
diurnal emission measurement. In no
case will we allow a permeation
correction higher than that
corresponding to the applicable
permeation standard for a tank with a
given inside surface area. Because not
correcting for permeation represents the
worst-case test result, we will accept
data from manufacturers in which no
permeation correction is applied.
As with the permeation test
procedures, a manufacturer may request
EPA approval of an alternative method
provided that this method provides
measurements that are equivalent to the
primary method.
F. Certification and Compliance
Provisions
Sections VII and VIII of the preamble
to the proposed rule describe several
general provisions for certifying
emission families and meeting other
regulatory requirements. This section
notes several particulars for applying
these general provisions to evaporative
emissions.
Marine vessels do not always include
installed fuel systems. Manufacturers of
vessels without installed fuel systems
do not have the ability to control engine
or fuel system design parameters. We
are therefore excluding vessels that do
not have installed fuel systems from the
new standards (see § 1045.5). As a
result, it is necessary for us to treat
manufacturers of uninstalled fuelsystem components as the equipment
manufacturer with respect to
evaporative emission standards. This
includes manufacturers of outboard
engines (including any fuel lines or fuel
tanks produced with the engine),
portable fuel tanks, and the fuel line
assembly (including fuel line, primer
bulb, and connectors).
For ease of reference, Small SI
equipment manufacturers, Marine SI
boat builders, and manufacturers of
portable marine fuel tanks (and
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associated fuel-system components) are
all referred to as equipment
manufacturers in this section.
(1) Liability for Certification and
Compliance
The new standards for fuel lines and
fuel tanks apply to any such
components that are used with or
intended to be used with Small SI
engines or Marine SI engines (see
§ 1060.1 and § 1060.601). Section VI.C
describes for each standard which
manufacturer is expected to certify.
In most cases, nonroad standards
apply to the manufacturer of the engine
or the manufacturer of the nonroad
equipment. Here, the products subject to
the standards (fuel lines and fuel tanks)
are typically manufactured by a
different manufacturer. In most cases
the engine manufacturers do not
produce complete fuel systems and
therefore are not in a position to do all
the testing and certification work
necessary to cover the whole range of
products that will be used. We are
therefore providing an arrangement in
which manufacturers of fuel-system
components are in most cases subject to
the standards and are subject to
certification and other compliance
requirements associated with the
applicable standards. We are prohibiting
the introduction into commerce of
noncompliant fuel-system components
that are intended for installation in
Small SI equipment or Marine SI vessels
unless the component manufacturer
either certifies the component or has a
contractual arrangement with each
equipment manufacturer using its
products that the equipment
manufacturer will certify those
components. As a matter of good
practice, any components not intended
for installation in Small SI equipment or
Marine SI vessels should be labeled
accordingly to prevent the possibility of
improper installation.
As described in Section VI.D,
component manufacturers generally
certify their products using measured
emission levels showing that the
components meet the applicable
emission standard. In the case of
permeation standards for fuel tanks,
component manufacturers may
alternatively certify to an FEL above or
below the standard. If any fuel tank
manufacturer certifies using an FEL, the
FEL becomes the emission standard for
that emission family for all practical
purposes. The fuel tank manufacturer
will have the option to certify to an FEL
above or below the standard, but will
not be required to meet any overall
average or maintain a positive balance
of credits for their products. This is to
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facilitate the use of ABT by equipment
manufacturers, which must balance
their positive and negative credits, as
discussed below.
Equipment manufacturers are subject
to all the new evaporative emission
standards. This applies for the general
standards described above with respect
to fuel caps, miscellaneous fuel-system
components, and refueling (see
§ 1060.101(f)). These standards
generally depend on design
specifications rather than emission
measurements, so we believe it is
appropriate to simply deem these
products to be certified if they are
designed and produced to meet the
standards we specify. The equipment
manufacturer will also need to keep
records of the components used (see
§ 1060.210). This will allow us, by
operation of the regulation, to have
certified products without requiring the
paperwork burden associated with
demonstrating compliance with these
relatively straightforward specifications.
Manufacturers could optionally apply
for and receive a certificate of
conformity with respect to these general
standards, but this is not necessary and
we will expect this to be a rare
occurrence.
Equipment manufacturers will also be
subject to all the new permeation,
diurnal, and running loss standards that
apply. Equipment manufacturers may
comply with requirements related to
evaporative emission standards in three
different situations. First, equipment
manufacturers might install only
components certified by the component
manufacturer, without using emission
credits. In this case all the components
must meet the emission standard or
have an FEL below the standard.
Manufacturers of Marine SI vessels will
be subject to the fuel line and fuel tank
standards (including diurnal standards),
but will be able to satisfy their
requirements by using certified
components. Such a vessel
manufacturer will generally need to use
certified components, add an emission
label, and follow any applicable
emission-related installation
instructions to ensure that certified
components are properly installed. This
is similar to an equipment manufacturer
that is required to properly install
certified engines in its equipment,
except that the equipment manufacturer
must meet general design standards and
shares the liability for meeting emission
standards. We are requiring
manufacturers of Small SI equipment to
certify with respect to evaporative
emission standards even if they use
certified components, largely because
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they are still responsible for running
loss requirements.
Second, equipment manufacturers
may be required to certify certain
components based on contractual
arrangements with the manufacturer of
those components. In this case, the
equipment manufacturer’s certification
causes the component manufacturer to
no longer be subject to the standard.
This approach might involve the
equipment manufacturer relying on test
data from the component manufacturer.
The equipment manufacturer might also
be producing its own fuel tanks for
installation in its equipment, in which
case it will be subject to the standards
and all requirements related to
certification and compliance. In either
case, the equipment manufacturer will
take on all the responsibilities
associated with certification and
compliance with respect to those
components.
Third, equipment manufacturers may
comply with evaporative emission
requirements by using certified
components, some of which are certified
to an FEL above the standard. The
equipment manufacturer would then
comply based on emission credits. In
this case, the equipment manufacturer
takes on all the certification and
compliance responsibilities with respect
to any fuel tanks that are part of the
equipment manufacturer’s emission
credit calculations. Equipment
manufacturers will generally use only
certified components for meeting
evaporative emission requirements, but
they might also hold the certificate for
such components. For purposes of
certification, equipment manufacturers
will not need to submit new test data if
they use certified components.
Equipment manufacturers must make an
annual accounting to demonstrate a net
balance of credits for the model year.
Under this approach, the fuel tank
manufacturer will continue to be subject
to the standards for its products and be
required to meet the certification and
compliance responsibilities related to
the standard. However, as in the first
option, the fuel tank manufacturer will
not be required to meet any averaging
requirements or be required to use
emissions credits. Where equipment
manufacturers use ABT with fuel tanks
that have already been certified by the
component manufacturer, there would
be overlapping certifications between
the two parties. We address this by
specifying that all parties are
responsible for meeting applicable
requirements associated with the
standards to which they have certified,
but if any specific requirement is met by
one company, we will consider the
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requirement to be met for all companies
(see § 1060.5). For example, either the
component manufacturer or the
equipment manufacturer could honor
warranty claims, but we may hold both
companies responsible for the violation
if there is a failure to meet warranty
obligations.
Similarly, if we find that new
equipment is sold without a valid
certificate of conformity for the fuel
lines or fuel tanks, then the equipment
manufacturer and all the affected fuelsystem manufacturers subject to the
standards will be liable for the
noncompliance (see § 1060.601).
Liability for recall of noncompliant
products will similarly fall to any
manufacturer whose product is subject
to the standard, as described above. If
more than one manufacturer is subject
to the standards for a noncompliant
product, we will have the discretion to
assign recall liability to any one of those
manufacturers. In assigning this
liability, we will generally consider
factors such as which manufacturer has
substantial manufacturing responsibility
and which manufacturer holds the
certificate (see § 1060.5). However, we
may hold equipment manufacturers
liable for recall even if they do not
manufacture or certify the defective
product. This will generally be limited
to cases where the component
manufacturer is unavailable to execute
any remedial action. For example, if a
foreign component manufacturer
discontinues their participation in the
U.S. market or a component
manufacturer goes out of business, we
will turn to the equipment
manufacturer.
(2) Regulatory Requirements Related to
Certification
The established provisions for
implementing exhaust emission
standards apply similarly for
evaporative emission standards;
however, because the control
technologies are very different, these
requirements require further
clarification. For example, scheduled
maintenance is an important part of
certifying engines to exhaust emission
standards. However, there is little or no
maintenance involved for the expected
technologies for controlling evaporative
emissions. The regulations still require
manufacturers to identify specified
maintenance procedures, if there are
any, but there are no specific limitations
on the maintenance intervals and there
is no distinction for emission-related
maintenance. Manufacturers may not do
any maintenance during testing for
certification. (See § 1060.125 and
§ 1060.235.) We also do not expect that
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emission-related warranty claims will
be common, but we are requiring a twoyear period for emission-related
warranties with respect to evaporative
emission controls.
Similarly, we do not expect
manufacturers to use evaporative
emission control technologies that
involve adjustable parameters or
auxiliary emission control devices.
Technologies that control evaporative
emissions are generally passive designs
that prevent vapors from escaping, in
contrast to the active systems engines
used to control exhaust emissions. The
regulations state the basic expectation
that systems must comply with
standards throughout any adjustable
range without auxiliary emission
control devices, but it is clear that these
provisions will not apply to most
evaporative systems. We also do not
allow emission control strategies that
cause or contribute to an unreasonable
risk to public health or welfare or that
involve defeat devices. While these are
additional statutory provisions that are
meaningful primarily in the context of
controlling exhaust emissions, we are
including them for evaporative
emissions for completeness (see
§ 1060.101). This also addresses the
possibility that future technologies may
be different in a way that makes these
provisions more meaningful.
The testing specified for certifying
fuel systems to the evaporative emission
standards includes measurements for
evaluating the durability of emission
control technologies where appropriate.
While we adopted evaporative
requirements for recreational vehicles
relying on a testing approach that used
deterioration factors, we believe it is
more appropriate to incorporate the
durability testing for each family
directly. Therefore, no requirement (or
opportunity) exists for generating
deterioration factors for any evaporative
emission standard.
We are requiring that component
manufacturers label the fuel lines, fuel
tanks, and other fuel-system
components that they certify (see
§ 1060.137). These labels generally
identify the manufacturer, the
applicable emission standard (or Family
Emission Limit), and family
identification. We are including a
provision to allow manufacturers to use
an abbreviated code that would allow
for referring to the information filed for
certification under the engine family
name. Manufacturers may also design
their fuel lines to include a continuous
stripe or other pattern to help identify
the particular type or grade of fuel line.
This would be in addition to the other
labeling requirements.
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Engine or equipment manufacturers
must also add an emission control
information label to identify the
evaporative emission controls (see
§ 1060.135). If engine, equipment, or
vessel manufacturers also certify fuelsystem components separately, they
may include that additional information
in a combined label. If the equipment is
produced by the same company that
certifies the engine for exhaust
standards, the emission control
information label for the engine may
include all the appropriate information
related to evaporative emissions.
While we are not adopting specific
requirements for manufacturers to
evaluate production-line or in-use
products, we require that manufacturers
set up their own quality plan for
evaluating their products to ensure
compliance. Also, we may pursue
testing of certified products to evaluate
compliance with evaporative emission
standards (see § 1060.301).
(3) Emission Families
To certify equipment or components,
manufacturers will first define their
emission families. This is generally
based on selecting groups of products
that have similar emission
characteristics throughout the useful life
(see § 1060.230). For example, fuel tanks
could be grouped together if they were
made of the same material (including
consideration of additives such as
pigments, plasticizers, and UV
inhibitors that are expected to affect
emissions) and the same control
technology. For running loss control for
nonhandheld Small SI engines and
equipment, emission families are based
on the selected compliance
demonstration. For example, certifying
manufacturers may have one emission
family for all their products that vent
fuel vapors to the engine’s air intake
system.
The manufacturer selects a single
product from the emission family for
certification testing. This product will
be the one that is most likely to exceed
the applicable emission standard. For
instance, the ‘‘worst-case’’ fuel tank in
a family of monolayer tanks will likely
be the tank with the thinnest average
wall thickness. For fuel lines or coextruded fuel tanks with a permeation
barrier layer, the worst-case
configuration may be the one with the
thinnest barrier.
Testing with those products, as
specified above, will need to meet
applicable emission standards. The
manufacturer then sends us an
application for certification. After
reviewing the information in the
application to verify that the
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manufacturer demonstrates compliance
with all applicable requirements, we
will issue a certificate of conformity
allowing equipment manufacturers to
introduce into commerce certified
components or equipment.
(4) Compliance Provisions From 40 CFR
Part 1068
We are applying the provisions of 40
CFR part 1068 to Small SI and Marine
SI engines, equipment, and vessels. This
section describes how some of the
provisions of part 1068 apply
specifically with respect to evaporative
emissions.
The provisions of § 1068.101 prohibit
introducing into commerce new
nonroad engines and equipment unless
they are covered by a certificate of
conformity and labeled appropriately.
Section VI.F.1 describes the
responsibilities for engine
manufacturers, equipment
manufacturers, and manufacturers of
fuel-system components with respect to
the prohibition against introducing
uncertified products into commerce. In
the case of portable marine fuel tanks
and outboard engines, there is no
equipment manufacturer so we are
treating manufacturers of these items as
equipment manufacturers relative to
this prohibition.
While engine rebuilding or extensive
engine maintenance is commonplace in
the context of exhaust emission
controls, there is very little analogous
servicing related to evaporative
emission controls. Nevertheless, it can
be expected that individual fuel lines,
fuel tanks, or other fuel-system
components may be replaced
periodically. While the detailed
rebuilding provisions of § 1068.120 have
no meaning for evaporative emission
controls, the underlying requirement
applies generally. Specifically, if
someone is servicing a certified system,
there must be a reasonable basis to
believe that the modified emission
control system will perform at least as
well as the original system. We are not
imposing any recordkeeping
requirements related to maintenance of
evaporative emission control systems.
There are many instances where we
specify in 40 CFR part 1068, subparts C
and D, that engines (and the associated
equipment) are exempt from emission
standards under certain circumstances,
such as for testing, national security, or
export. Our principle objective in
applying these provisions to evaporative
emission standards is to avoid
confusion. We are therefore adding a
provision that any exemption from
exhaust emission standards
automatically triggers a corresponding
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exemption from evaporative emission
standards for the same products. We
believe it is unlikely that an equipment
manufacturer will need a separate
exemption from evaporative emission
standards, but the exemptions related to
national security, testing, and economic
hardship will apply if such a situation
were to occur. We believe the other
exemptions available for engines would
not be necessary for equipment
manufacturers with respect to
evaporative emissions.
Given the extended times required to
precondition fuel-system components,
we have no plans to initiate selective
enforcement audits to test for
compliance with products coming off
the assembly line. On the other hand,
we may require certifying manufacturers
to supply us with production equipment
or components as needed for our own
testing or we may find our own source
of products for testing.
The defect-reporting requirements of
§ 1068.501 apply to certified evaporative
systems. This requires the certifying
manufacturer to maintain information,
such as warranty claims, that may
indicate an emission-related defect. The
regulations describe when
manufacturers must pursue an
investigation of apparent defects and
when to report defects to EPA. These
provisions apply to every certifying
manufacturer and their certified
products, including component
manufacturers.
(5) Interim Standards and Provisions for
Small SI Equipment
Most Small SI equipment
manufacturers are currently certifying
products to evaporative emission
requirements in California. However,
these standards and their associated test
procedures differ somewhat from those
contained in this final rule. Although
the standards are different, we believe
evaporative emission control
technologies are available to meet the
California ARB’s standards and our new
emission standards. To help
manufacturers transition to selling lowemission equipment nationwide, we are
accepting California ARB certification of
equipment and components in the early
years of the new federal program.
As discussed above, we are accepting
California ARB certification for
nonhandheld equipment and fuel tanks
for the purposes of the early-allowance
program (see §§ 1045.145 and 1054.145).
We are also accepting California ARB
certification of handheld fuel tanks
through the 2011 model year (see
§ 90.129).
We are accepting California ARB
certification or certain SAE
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59117
specifications through the 2010 model
year for Class II engines and through the
2010 model year for Class I engines (see
§ 90.127). These SAE specifications
include SAE J30 R11A, SAE J30 R12,
and SAE J2260 Category 1.
(6) Replacement Parts
We are applying the tampering
prohibition in § 1068.101(b)(1) for
evaporative systems. This means that it
will be a violation to replace compliant
fuel tanks or fuel lines with
noncompliant products that effectively
disable the applicable emission
controls. Low-cost replacement
products would be easy to make
available and it would be difficult to
prevent or control their use. We are
therefore adopting several provisions to
address this concern. In § 1060.610 we
clarify the meaning of tampering for
evaporative systems and finalize
specific labeling requirements. First, for
the period from January 1, 2012 to
December 31, 2019, we require that
manufacturers, distributors, retailers,
and importers of replacement parts
clearly label their products with respect
to the applicable requirements. For
example, a package might be labeled as
compliant with the requirements in 40
CFR part 1060 or it might be labeled as
noncompliant and appropriately used
only for applications not covered by
EPA standards. Unless the packaging
clearly states otherwise, the product is
presumed to be intended for
applications that are subject to EPA
standards. Second, starting in 2020 we
are establishing a provision stating that
it is presumed that all replacement parts
that could be used in applications
covered by EPA standards will in fact be
installed in such equipment. This
presumption significantly enhances our
ability to enforce the tampering
prohibition because the replacement
part is then noncompliant before it is
installed in a vessel or a piece of
equipment. We believe shifting to a
blanket presumption in 2020 is
appropriate since in-use vessels and
equipment will be almost universally
meeting EPA’s evaporative emission
standards by that time.
The obligation for owners who
replace certified fuel tanks or fuel lines
with new components is to use
components that have been certified
under the applicable regulations. We
have made a change from the proposal
to remove the requirement for owners to
use certified tanks that meet or exceed
the FEL from the component being
replaced, if applicable. Commenters
emphasized that the proposed approach
would be unworkable. We agree that the
best approach for ensuring that we
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adopting unreasonable requirements is
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(7) Certification Fees
Under our current certification
program, manufacturers pay a fee to
cover the costs associated with various
certification and other compliance
activities associated with an EPA issued
certificate of conformity. These fees are
based on the projected costs to EPA per
emission family. For the fees rule
published May 2004, we conducted a
cost study to assess EPA’s costs
associated with conducting programs for
the industries that we certify (69 FR
26222, May 11, 2004).111 We are
establishing a new fees category for
certification related to the new
evaporative emission standards. The
costs for this category will be
determined using the same method used
in conducting the previous cost study.
As under the current program, this
depends on an assessment of the
anticipated number of emission families
and the corresponding EPA staffing
necessary to perform this work. At this
time, EPA plans to perform a basic level
of certification review of information
and data submitted to issue certificates
of conformity for the evaporative
emission standards, as well as
conducting some testing to measure
evaporative emissions. This is
especially the case for equipment
manufacturers that use only certified
components for meeting applicable
emission standards. We are establishing
a fee of $241 based on Agency costs for
half of a federal employee’s time and
three employees hired through the
National Senior Citizens Education and
Research Center dedicated to the
administration of the evaporative
certification program, including the
administrative, testing, and overhead
costs associated with these people. The
total cost to administer the program is
estimated to be $362,225. We divided
this cost by the estimated number of
certificates, 1,503, to calculate the fee.
The fee of $241 per certificate applies
through the 2014 model year. Starting in
2015, we will update the fees related to
evaporative emission certificates each
year when we update the fees for all
categories. The fees update will be
based upon EPA’s costs of
implementing the evaporative category
multiplied by the consumer price index
(CPI), then divided by the average of the
111 A copy of the cost worksheets that were used
to assess the fees per category may be found on
EPA’s fees Web site at https://www.epa.gov/otaq/
proprule.htm.
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number of certificates received in the
two years prior to the update. The CPI
will be applied to all of EPA’s costs
except overhead. This is a departure
from EPA’s current fees program
wherein the CPI is applied only to
EPA’s labor costs. In the most recent
fees rulemaking, commenters objected
to applying the CPI to EPA’s fixed costs.
In the new fee program for the
evaporative category, however, there are
no fixed costs. EPA expects all its costs
to increase with inflation and we
therefore think it is appropriate to apply
the inflation adjustment to all the
program costs.
Where a manufacturer holds the
certificates for compliance with exhaust
emission standards and includes
certification for evaporative emissions
for the same engine/equipment model,
we will assess an additional charge
related to compliance with evaporative
emission standards to that for the
exhaust emission certification.
EPA believes it appropriate to charge
less for a certificate related to
evaporative emissions relative to the
existing charge for certificates of
conformity for exhaust emissions from
the engines in these same vessels and
equipment. The amount of time and
level of effort associated with reviewing
the latter certificates is higher than that
projected for the certificates for
evaporative emissions.
(8) Design-Based Certification
Certification of equipment or
components that are subject to
performance-based emission standards
depends on test data showing that
products meet the applicable standards.
We are adopting a variety of approaches
that reduce the level of testing needed
to show compliance. As described
above, we allow manufacturers to group
their products into emission families so
that a test on a single worst-case
configuration can be used to show that
all products in the emission family are
compliant. Also, test data from a given
year could be ‘‘carried over’’ for later
years for a given emission control
design (see § 1060.235). These steps
help reduce the overall cost of testing.
Design-based certification is another
method that may be available for
reducing testing requirements (see
§ 1060.240). To certify their products
using design-based certification,
manufacturers will describe, from an
engineering perspective, how their fuel
systems meet the applicable design
specifications. We believe there are
several designs that use established
technologies that are well understood to
have certain emission characteristics
that ensure compliance with applicable
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emission standards. At the same time,
while design-based certification is a
useful tool for reducing the test burden
associated with certification, this does
not remove a manufacturer’s liability for
meeting all applicable requirements
throughout the useful life of the engine,
equipment, vessel, or component.
The following sections describe how
we propose to implement design-based
certification for each of the different
performance standards. We are adopting
design-based certification provisions for
fuel tank permeation and diurnal
emissions. The emission data we used
to develop these new design-based
certification options are presented in
Chapter 5 of the Final RIA.
We are not adopting design-based
certification provisions for fuel lines.
This contrasts with the approach we
adopted for recreational vehicles, where
we specified that fuel lines meeting
certain SAE specifications could be
certified by design. That decision was
appropriate for recreational vehicles,
because we did not include provisions
for component certification. Fuel line
manufacturers will need to conduct
testing anyway to qualify their fuel lines
as meeting the various industry ratings
for Small SI and marine applications so
any testing burden to demonstrate
compliance with EPA standards should
be minimal. We will allow test data
used to meet industry standards to be
used to certify to the new standards
provided that the data were collected in
a manner consistent with this final rule
and that the data are available to EPA
upon request.
(a) Fuel Tank Permeation
A metal fuel tank automatically meets
the design criteria for a design-based
certification as a low-permeation fuel
tank, subject to the restrictions on fuel
caps and seals described below.112
There is also a body of existing test data
showing that co-extruded fuel tanks
from automotive applications have
permeation rates that are well below the
new standard. We are allowing designbased certification for co-extruded highdensity polyethylene fuel tanks with a
continuous ethylene vinyl alcohol
(EVOH) barrier layer. The EVOH barrier
layer is required to be at least 2 percent
of the wall thickness of the fuel tank. In
addition, the ethylene content of the
112 Manufacturers may also consider metal fuel
tanks meeting the gasket- and cap-related
specifications to be ‘‘deemed certified,’’ in which
case no application for certification is necessary.
Such a fuel tank is considered compliant
independent of any test results from emission
measurements. While this would be the most
straightforward path, many prefer instead to go
through the certification process for their tanks.
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EVOH can be no higher than 40 mole
percent.
To address the permeability of the
gaskets and seals used on metal and coextruded tanks, the design criteria
include a specification that seals (such
as gaskets and O-rings) not made of lowpermeability materials must have a total
exposed surface area less than 0.25
percent of the total inside surface area
of the fuel tank. For example, consider
a four-gallon fuel tank with an inside
surface area of 0.40 square meters. The
total exposed surface area of seals on
this fuel tank must be smaller than 1000
mm2 (= 0.25%/100 × 0.40m2 × 1,000,000
mm2/m2). This is consistent with the
proposed rule and the current
requirements for recreational vehicles,
but allows for larger seals for larger
tanks. In addition, if a non-metal fuel
cap not made of low-permeability
material is directly mounted to the fuel
tank, the surface area of the fuel cap
(determined by the cross-sectional area
of the fill opening) may not exceed 3.0
percent of the total inside surface area
of the fuel tank.
A metal or co-extruded fuel tank with
a fuel cap and seals that meet these
design criteria would be expected to
reliably pass the standard. However, we
believe it is not appropriate to assign an
emission level to fuel tanks using
design-based certification such that they
can generate emission credits. Given the
uncertainty of emission rates from the
seals and gaskets, we will not consider
these tanks to be any more effective than
other fuel tanks meeting emission
standards for purposes of emission
credits.
In the case where the fuel cap is
directly mounted on the fuel tank, we
consider the cap and associated seals to
be part of the fuel tank. As discussed
above, we allow fuel caps to be tested
either mounted on the fuel tank, or
individually. As an alternative to testing
the fuel cap, the manufacturer may opt
to use a default permeation rate of 30
g/m2/day (or 50 g/m2/day for testing at
40 °C). To be eligible for this default
rate, the seal on the fuel cap must be
made of a low-permeability material,
such as a fluoroelastomer. The surface
area associated with this default value is
the smallest inside cross-sectional area
of the opening on which the cap is
mounted. If manufacturers use this
default value, they would seal the fuel
fill area with a non-permeable plug
during the tank permeation test and the
default permeation rate would be
factored into the final result.
(b) Diurnal Emissions
For portable marine fuel tanks, we are
establishing a design standard based on
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automatically sealing the tank to
prevent fuel venting while fuel
temperatures are rising. The options
described below for design-based
certification therefore deal only with
installed marine fuel tanks (including
personal watercraft).
A fuel system sealed to 1.0 psi will
meet the criteria for design-based
certification relative to the new diurnal
emission standards. Such sealed
systems reliably ensure that total
diurnal emissions over the specified test
procedure will be below the new
standard. This type of system will allow
venting of fuel vapors only when
pressures exceed 1.0 psi or when the
fuel cap is removed for refueling. Note
that systems with anti-siphon valves
will have to be designed to prevent fuel
releases when the system is under
pressure to meet U.S. Coast Guard
requirements.
Bladder fuel tanks and tanks with a
volume-compensating air bag are
specialized versions of tanks that may
meet the specifications for systems that
remain sealed up to positive pressures
of 1.0 psi. In each of these designs,
volume changes within a sealed system
prevent pressure buildup.
Fuel tanks equipped with a passively
purged carbon canister may be certified
by design, subject to several technical
specifications. To ensure that there is
enough carbon to collect a sufficient
mass of hydrocarbon vapors, we specify
a minimum butane working capacity of
9.0 g/dL based on the test procedures
specified in ASTM D5228. The carbon
canister will need a minimum carbon
volume of 0.040 liters per gallon of
nominal fuel tank capacity. For fuel
tanks certified to the optional standards
for tanks in nontrailerable boats (≥26 ft.
in length or >8.5 ft. in width), we are
requiring a minimum carbon volume of
0.016 liters per gallon of nominal fuel
tank capacity.
We are adopting three additional
specifications for the quality of the
carbon. We believe these specifications
are necessary to ensure that the canister
continues to function effectively over
the full useful life. First, the carbon
must meet a moisture adsorption
capacity maximum of 0.5 grams of water
per gram of carbon at 90 percent relative
humidity and a temperature of 25±5 °C.
Second, the carbon must pass a dust
attrition test similar to that in ASTM
D3802. Third, the carbon granules must
have a minimum mean diameter of 3.1
mm based on the procedures in ASTM
D2862. These procedures are described
in more detail in Chapter 5 of the Final
RIA.
We are also requiring that the carbon
canister must be properly designed to
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ensure proper in-use diurnal emission
control. The canisters will need to be
designed using good engineering
judgment to ensure structural integrity.
They must include a volume
compensator or other device to hold the
carbon pellets in place under vibration
and changing temperatures and the
vapor flow will need to be directed so
that it reaches the whole carbon bed
rather than just passing through part of
the carbon. We are also requiring that
the geometry of the carbon canister must
have a length-to-diameter ratio of at
least 3.5.
(c) Additional Designs
We may establish additional designbased certification options where we
find that new test data demonstrate that
the use of other technologies will ensure
compliance with applicable emission
standards. These designs will need to
produce emission levels comfortably
below the emission standards after
considering variability in emission
control performance. In addition, all
aspects of these designs would need to
be publicly available and quantifiable.
For instance, we would not create a
design-based certification for a material
or process without full public disclosure
of all the characteristics of that material
or process relevant to its emission
control characteristics. We would also
not include products whose emission
control performance is highly variable
due to tolerances in materials or
manufacturing processes. For instance,
barrier treatments and post-processing
coatings would generally not be eligible
for design-based certification.
Manufacturers wanting to use designs
other than those discussed here will
have to perform the applicable testing
for certification. However, once an
additional technology is proven to be
inherently low-emitting such that it will
without question meet emission
standards, we may consider approving
its use under the regulations for designbased certification. For example, if
several manufacturers were to pool
resources to test a diurnal emission
control strategy and submit the data to
us, we could consider this particular
technology, with any appropriate design
specifications, as one that qualifies to be
considered compliant under designbased certification. We intend to revise
the regulations to include any
additional technologies we decide are
suitable for design-based certification,
but we may also approve the use of
additional design-based certification
with these technologies before changing
the regulations.
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(9) Coordination With Coast Guard
As part of its compliance assurance
program for safety standards, the U.S.
Coast Guard regularly visits boat
builders to perform inspections on the
production of new boats. The frequency
of these inspections is such that each
boat builder is visited approximately
once every two years. The U.S. Coast
Guard has indicated a willingness to
consider environmental compliance
assurance as part of these inspections.
For example, the inspections could
include checking for certification labels
and proper installation of emission
control components. We will continue
to work with the U.S. Coast Guard to
coordinate these efforts.
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G. Small-Business Provisions
(1) Small Business Advocacy Review
Panel
On May 3, 2001, we convened a Small
Business Advocacy Review Panel under
section 609(b) of the Regulatory
Flexibility Act (RFA) as amended by the
Small Business Regulatory Enforcement
Fairness Act of 1996. The purpose of the
Panel was to collect the advice and
recommendations of representatives of
small entities that could be affected by
the proposal and to report on those
comments and the Panel’s findings and
recommendations as to issues related to
the key elements of the Initial
Regulatory Flexibility Analysis under
section 603 of the Regulatory Flexibility
Act. We re-convened the Panel on
August 17, 2006 to update our findings
for this final rule. The Panel report has
been placed in the rulemaking record
for this final rule. Section 609(b) of the
Regulatory Flexibility Act directs the
Panel to report on the comments of
small entity representatives and make
findings as to issues related to certain
elements of an initial regulatory
flexibility analysis (IRFA) under RFA
section 603. Those elements of an IRFA
are:
• A description of, and where
feasible, an estimate of the number of
small entities to which the rule will
apply;
• A description of projected
reporting, recordkeeping, and other
compliance requirements of the rule,
including an estimate of the classes of
small entities that will be subject to the
requirements and the type of
professional skills necessary for
preparation of the report or record;
• An identification, to the extent
practicable, of all relevant Federal rules
that may duplicate, overlap, or conflict
with the rule; and
• A description of any significant
alternative to the rule that accomplishes
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the stated objectives of applicable
statutes and that minimizes any
significant economic impact of the rule
on small entities.
In addition to the EPA’s Small
Business Advocacy Chairperson, the
Panel consisted of the Director of the
Assessment and Standards Division of
the Office of Transportation and Air
Quality, the Administrator of the Office
of Information and Regulatory Affairs
within the Office of Management and
Budget, and the Chief Counsel for
Advocacy of the Small Business
Administration.
EPA used the size standards provided
by the Small Business Administration
(SBA) at 13 CFR part 121 to identify
small entities for the purposes of its
regulatory flexibility analysis.
Companies that manufacture internalcombustion engines and that employ
fewer than 1,000 people are considered
small businesses for the purpose of the
RFA analysis for this rule. Equipment
manufacturers, boat builders, and fuelsystem component manufacturers that
employ fewer than 500 people are
considered small businesses for the
purpose of the RFA analysis for this
rule. Based on this information, we
asked 25 companies that met the SBA
small business thresholds to serve as
small entity representatives for the
duration of the Panel process. These
companies represented a cross-section
of engine manufacturers, equipment
manufacturers, and fuel-system
component manufacturers.
With input from small-entity
representatives, the Panel drafted a
report which provides findings and
recommendations to us on how to
reduce potential burdens on small
businesses that may occur as a result of
this final rule. The Panel Report is
included in the rulemaking record for
this final rule. We are adopting all the
recommendations as presented in the
Panel Report. The flexibility options
recommended to us by the Panel, and
any updated assessments, are described
below.
(2) Burden Reduction Approaches for
Small Businesses Subject to the Final
Evaporative Emission Standards
The SBAR Panel Report includes six
general recommendations for regulatory
flexibility for small businesses affected
by the new evaporative emission
standards. This section discusses the
provisions being established based on
each of these recommendations plus one
additional provision for small-volume
boat builders. In these industry sectors,
we believe the burden reduction
approaches presented in the Panel
Report should be applied to all
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businesses with the exception of the
general economic hardship provision
and the marine diurnal allowances, both
of which are described below and are
designed specifically for small
businesses. The majority of fuel tanks
produced for the Small SI equipment
and Marine SI vessel market are made
by small businesses or by companies
producing small volumes of these
products. The purpose of these options
is to reduce the potential burden on
companies for which fixed costs cannot
be distributed over a large product line.
For this reason, we often also consider
production volumes when making
decisions regarding provisions to reduce
compliance burden.
(a) Consideration of Appropriate Lead
Time
Small businesses commented that
they would need to make significant
changes to their plastic fuel tank designs
and molding practices to meet the new
fuel tank permeation standards. For
blow-molded tank designs with a
molded-in permeation barrier, new
blow-molding machines would be
needed that could produce multi-layer
fuel tanks. One small business
commented that, due to the lead time
needed to install a new machine and to
perform quality checks on the tanks,
they would not be ready to sell multilayer blow-molded fuel tanks until 2011
for the Small SI and Marine SI markets.
Small businesses that make rotationmolded fuel tanks were divided in their
opinion of when they would be ready to
produce low-permeation fuel tanks. One
manufacturer stated that it is already
producing fuel tanks with a lowpermeation inner layer that are used in
Small SI applications. This company
also sells marine fuel tanks, but not with
low-permeation technology. However,
they have successfully performed Coast
Guard durability testing on a prototype
40-gallon marine tank using their lowpermeation technology. Two other small
businesses that make rotation-molded
fuel tanks stated that they have not been
able to identify and demonstrate a lowpermeation technology that would meet
their cost and performance needs. They
commented that developing and
demonstrating low-permeation
technology is especially an issue for the
marine industry because of the many
different tank designs and Coast Guard
durability requirements.
Consistent with the Panel
recommendations and in response to the
above comments, we are adopting an
implementation schedule that we
believe provides sufficient lead time for
blow-molded and marine rotationmolded fuel tanks. We are establishing
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tank permeation implementation dates
of 2011 for Class II equipment and 2012
for Class I equipment. We are
implementing the permeation standards
in 2011 for portable marine fuel tanks
and for personal watercraft and in 2012
for other installed fuel tanks, which are
typically rotation-molded (see § 1060.1).
There was no disagreement on the
technological feasibility of the Marine SI
diurnal emission standard EPA is
considering. The marine industry has
expressed a commitment to developing
consensus standards for the installation
of carbon canisters in boats. However,
they have noted that the development of
these consensus standards will take
time and that time would be needed for
an orderly transition to installing the
diurnal emission controls to their boat
models. Therefore, as noted earlier, we
are giving an additional 18 months of
lead time, compared to the proposal,
which means that the diurnal standard
will apply starting on July 31, 2011. In
addition, in response to concerns that
there are many small boat builders that
may need additional time to become
familiar with carbon canister technology
and learn how to install canisters in
their boats, we are adopting interim
allowances that will give additional
time for a limited number of new boats.
Small boat builders could choose
between a percentage-based phase-in for
one year or an allowance to produce up
to 1,200 vessels without diurnal systems
over the first two years. The options
available to boat builders are described
in more detail in Section VI.C.3 and
Section VI.G.2.f.
In developing the proposal, the
majority of large nonhandheld
equipment manufacturers indicated that
they would be using low-permeation
fuel lines in the near term as part of
their current product plans. In addition,
the Panel expressed concern that small
equipment manufacturers who do not
sell products in California may not
necessarily be planning on using lowpermeation fuel lines in 2008.
Therefore, we proposed that the fuel
line permeation standards would take
effect in 2008 for most nonhandheld
equipment manufacturers and in 2009
for small-volume equipment
manufacturers. Given that we are not
adopting the final rule until mid-2008,
we have delayed the implementation of
the low-permeation fuel line
requirement until January 1, 2009 for
nonhandheld equipment. We are
keeping the 2009 implementation date
for low-permeation fuel line for small
businesses producing Small SI
nonhandheld equipment. We believe
the 2009 date is feasible for all
equipment manufacturers, given that
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fuel line meeting the low permeation
standards is already widely available
and manufacturers selling most types of
nonhandheld equipment in California
were required to use such fuel lines
starting in 2007 or 2008.
(b) Fuel Tank ABT and Early-Incentive
Program
The Panel recommended that we
propose ABT and early-allowance
programs for fuel tank permeation. We
are adopting these programs in this final
rule. The provisions of the ABT and
early-allowance programs are described
above in Section VI.D.
(c) Broad Definition of Emission Family
The Panel recommended that we
propose broad emission families for fuel
tank emission families similar to the
existing provisions for recreational
vehicles. As described earlier in Section
VI.F.3, we are adopting provisions that
allow fuel tank emission families to be
based on type of material (including
additives such as pigments, plasticizers,
and UV inhibitors that are expected to
affect control of emissions), emission
control strategy, and production
methods. This would allow fuel tanks of
different sizes, shapes, and wall
thicknesses to be grouped into the same
emission family (see § 1060.230). In
addition, Small SI and Marine SI fuel
tanks could be allowed in the same
emission family if the tanks meet these
criteria. Manufacturers therefore will be
able to broadly group similar fuel tanks
into the same emission family and then
test only the configuration most likely to
exceed the emission standard.
(d) Compliance Progress Review for
Marine Fuel Tanks
During the development of the
proposed rule, we worked closely with
the recreational marine fuel tank
industry to understand their products,
business practices, and production
processes. Information gathered from
these interactions was used to craft the
proposed regulatory provisions related
to controlling gasoline fuel tank
permeation emissions. During these
discussions, important issues were
identified with respect to concerns
regarding the technical feasibility of
controlling permeation emissions from
rotation-molded tanks made from crosslink polyethylene (XLPE).
Manufacturers asserted that the
availability of rotation-molded fuel
tanks is critical to the marine industry.
This type of fuel tank is installed in
many recreational marine vessels
powered by SD/I and outboard engines.
The rotation-molding process, which
has low capital costs relative to
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injection molding, facilitates the
economical production of fuel tanks in
the low production volumes required by
boat builders. Furthermore, plastic fuel
tanks offer advantages over metal fuel
tanks, both in terms of cost and
corrosion resistance. The advantages of
XLPE over other plastics used in fuel
tanks today, such as HDPE, are its
compatibility with the rotation-molding
process and the ability of XLPE fuel
tanks to meet the U.S. Coast Guard
safety tests, especially the flameresistance test. Nearly all manufacturers
of rotation-molded marine fuel tanks
qualify as small businesses under this
rule.
We have concluded that the 2012 fuel
permeation standards are
technologically feasible for rotationmolded marine fuel tanks. This
conclusion is supported by data
presented in the Final RIA. As can be
seen from the comments on the
proposed rule and related information
in the public docket, several rotationmolded tank manufacturers support
EPA’s proposed standards and
implementation dates and have
provided information to support their
positions. We originally proposed tank
permeation standards for these fuel
tanks in 2002. Since that time, several
manufacturers have shown progress in
the development of low-permeation,
rotation-molded tanks. In addition, this
rule provides about 36 months of lead
time for these manufacturers to address
remaining technology issues, certify
their products, and prepare for
production of certified fuel tanks.
However, several other rotationmolded tank manufacturers are not as
far along in their technological progress
toward meeting the standards and are
not certain about their ability to meet
EPA requirements in 2012. To address
this situation, these manufacturers have
requested that EPA perform a technical
review in 2010 to determine whether
the compliance dates should be
adjusted. However, for the reasons
discussed above, we believe that the
tank permeation standards have been
demonstrated to be technologically
feasible in the 2012 time frame and do
not look favorably upon the request for
a technology review of the permeation
standard.
Nevertheless, we are concerned about
the potential long-term impacts on the
small businesses that have not yet
developed technologies that meet the
new emission standards. Although
marine fuel tanks must comply with
Coast Guard safety regulations, marine
fuel tank manufacturers have never been
required to certify to permeation
standards. The rotation-molded tank
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manufacturers are generally small
businesses with limited engineering
staffs and are dependent on materials
suppliers for their raw materials.
During the next few years, EPA
intends to hold periodic progress
reviews with small businesses that make
rotation-molded fuel tanks. The purpose
of these progress reviews will be to
monitor the progress of individual
companies towards compliance with the
tank permeation standards and to
provide feedback as needed. Rather than
conducting a broad program with the
entire industry, we plan to conduct
separate, voluntary reviews with each
interested company. These sessions will
be instrumental to EPA in following the
progress for these companies and
assessing their efforts and potential
problems.
To help address small business
concerns, we are relying on the smallvolume manufacturer hardship relief
provisions in 40 CFR 1068.250. These
provisions are described below. In the
event that a small business is
unsuccessful in the 2012 model year
and seeks hardship relief, the progress
reviews described above would provide
an important foundation in determining
whether a manufacturer has taken all
possible steps to comply with the
permeation standards in a timely
manner.
(e) Design-Based Certification
For recreational vehicles,
manufacturers using metal fuel tanks
may certify by design to the tank
permeation standards. Tanks using
design-based certification provisions are
not included in the ABT program
because they are assigned a certification
emission level equal to the standard.
The Panel recommended that we
propose to allow design-based
certification for metal tanks and plastic
fuel tanks with a continuous EVOH
barrier. The Panel also recommended
that we propose design-based
certification for carbon canisters. A
detailed description of the new designbased certification options we are
adopting is presented earlier in Section
VI.F.8 of this document.
The National Marine Manufacturers
Association (NMMA), the American
Boat and Yacht Council (ABYC), and the
Society of Automotive Engineers (SAE)
have industry-recommended practices
for boat designs that must be met as a
condition of NMMA membership.
NMMA stated that they are working to
update these recommended practices to
include installation instructions for
carbon canisters and design
specifications for low-permeation fuel
lines. The Panel recommended that EPA
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accept data used for meeting the
voluntary requirements as part of the
EPA certification. We will allow this
data to be used as part of EPA
certification as long as it is collected
consistent with the test procedures and
other requirements described in this
final rule.
(f) Marine Diurnal Allowances
As described above, manufacturers
expressed concern that many smallvolume boat builders may need
additional time to develop installation
procedures and install carbon canisters
in their boats. To address this, we are
establishing an interim allowance
program that will give additional time
for these manufacturers for a certain
number of boats. Under this program,
each small-volume boat builder will be
allowed to sell these boats without the
diurnal emission controls that would
otherwise be required. These allowances
are intended to help small boat builders
engage in an orderly transition to the
new standards and will only be
available for boats produced in the first
two years of the program. This
allowance program applies only to boats
with installed fuel tanks that are
expected to use carbon canisters to meet
the diurnal emission standards.
Therefore, it does not apply to portable
fuel tanks, personal watercraft, or
outboard engines with under-cowl fuel
tanks. If a small-volume boat builder
chooses to use this allowance provision,
then the 50 percent phase-in for the first
year, as described in Section VI.C.3,
would not apply.
Specifically, each small-volume boat
builder will have a total of 1,200
allowances that may be used, at the
manufacturer’s discretion, for boats
produced from July 31, 2011 through
July 31, 2013.113 For instance, a small
boat builder could produce 800 boats in
the first year and 400 in the second year
without diurnal emission controls. For
most small boat builders, we expect that
this allowance program will result in an
additional year, or even two years, of
lead time for them to address potential
installation issues related to carbon
canisters.
Under this diurnal allowance
approach for small-volume boat
builders, such boat builders will only
need to place a label on the vessel with
a statement acknowledging that an
allowance is being used. In addition, the
small-volume boat builder must notify
EPA of its intent to use the allowances
113 In this context, the date of production means
the date on which the engine is installed in the
vessel. In the case of boats using outboard engines,
it is the date on which the fuel tank is installed.
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prior to producing any exempted
vessels. The small-volume boat builder
must also maintain records of the
number of allowances used and submit
a report to EPA showing the number of
allowances used in each year. Note that
boats exempted from diurnal
requirements must still use fuel lines
and fuel tanks that meet permeation
standards.
(g) Hardship Provisions
We are adopting two types of
hardship provisions consistent with the
Panel recommendations. EPA used the
SBA size standards for purposes of
defining ‘‘small businesses’’ for its
regulatory flexibility analysis. The
eligibility criteria for the hardship
provisions described below reflect
EPA’s consideration of the Panel’s
recommendations and a reasonable
application of existing hardship
provisions. As has been our experience
with similar provisions already adopted,
we anticipate that hardship mechanisms
will be used sparingly. First, under the
unusual circumstances hardship
provision, any manufacturer subject to
the new standards may apply for
hardship relief if circumstances outside
its control cause the failure to comply
and if failure to sell the subject engines
or equipment or fuel system component
would have a major impact on the
company’s solvency (see § 1068.245).
An example of an unusual circumstance
outside a manufacturer’s control may be
an ‘‘Act of God,’’ a fire at the
manufacturing plant, or the unforeseen
shutdown of a supplier with no
alternative available. The terms and
time frame of the relief will depend on
the specific circumstances of the
company and the situation involved. As
part of its application for hardship, a
company will be required to provide a
compliance plan detailing when and
how it will achieve compliance with the
standards. This hardship provision will
be available to all manufacturers of
engines, equipment, boats, and fuel
system components subject to the new
standards, regardless of business size.
Second, an economic hardship
provision allows small businesses
subject to the new standards to petition
EPA for limited additional lead time to
comply with the standards (see
§ 1068.250). A small business must
make the case that it has taken all
possible business, technical, and
economic steps to comply, but the
burden of compliance costs would have
a significant impact on the company’s
solvency. Hardship relief could include
requirements for interim emission
reductions and/or the purchase and use
of emission credits. The length of the
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hardship relief decided during review of
the hardship application will be up to
one year, with the potential to extend
the relief as needed. We anticipate that
one to two years will normally be
sufficient. As part of its application for
hardship, a company will be required to
provide a compliance plan detailing
when and how it will achieve
compliance with the standards.
The criteria for determining which
manufacturers are eligible for the
economic hardship (as well as other
small-volume manufacturer flexibilities
described in this section) are presented
in Sections III.F.2 and IV.G for Marine
SI engine manufacturers; in Section
V.F.2 for nonhandheld engine
manufacturers; and in Section V.F.3 for
nonhandheld equipment manufacturers.
For handheld equipment manufacturers,
EPA is using the existing small-volume
manufacturer criterion, which relies on
a production cut-off of 25,000 pieces of
handheld equipment per year. For boat
builders and fuel-system component
manufacturers, EPA is basing the
determination of whether a company is
a small business eligible for the
hardship provision on the SBA size
standards at 13 CFR 121. Under SBA
size standards, a boat builder or fuelsystem component manufacturer is a
small business if it has 500 or fewer
employees.
The criteria for determining which
manufacturers are eligible for the
economic hardship (as well as other
small-volume manufacturer flexibilities
described in this section) are presented
in Sections III.F.2 and IV.G for Marine
SI engine manufacturers; in Section
V.F.2 for nonhandheld engine
manufacturers; and in Section V.F.3 for
nonhandheld equipment manufacturers.
For handheld equipment manufacturers,
EPA is using the existing small-volume
manufacturer criterion, which relies on
a production cut-off of 25,000 pieces of
handheld equipment per year. For boat
builders and fuel-system component
manufacturers, EPA is basing the
determination of whether a company is
a small business on the SBA definition.
Under SBA regulations, a boat builder
or fuel-system component manufacturer
is a small business if it has 500 or fewer
employees.
Because many boat builders,
nonhandheld equipment manufacturers,
and handheld equipment manufacturers
will depend on fuel tank manufacturers
and fuel line manufacturers to supply
certified products in time to produce
complying vessels and equipment, we
are also establishing a hardship
provision for all Marine SI vessel
manufacturers and Small SI equipment
manufacturers, regardless of size. The
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hardship provision allows the boat
builder or equipment manufacturer to
request more time if they are unable to
obtain a certified fuel-system
component and they are not at fault and
would otherwise face serious economic
hardship (see § 1068.255).
H. Technological Feasibility
We believe there are several strategies
that manufacturers can use to meet the
new evaporative emission standards.
We have collected and will continue to
collect emission test data on a wide
range of technologies for controlling
evaporative emissions. The designbased certification levels discussed
above rely on this test data and we may
amend the list of approved designs and
emission levels as more data become
available.
In the following sections we briefly
describe how we selected specific
emission standards and implementation
dates, followed by a more extensive
discussion of the expected emission
control technologies. A more detailed
discussion of the feasibility of the new
evaporative requirements, including all
the underlying test data, is included in
Chapter 5 of the Final RIA. See Table
VI–1 for a summary of the new
evaporative emission standards.
(1) Level of Standards
The fuel line and fuel tank
permeation standards for Small SI
equipment and Marine SI vessels are
based on the standards already adopted
for recreational vehicles. These
applications use similar technology in
their fuel systems. In cases where the
fuel systems differ we have identified
technological approaches that could be
used to meet these same emission
levels. The control strategies are
discussed below. For fuel lines used
with cold-weather equipment, we are
adopting a relaxed set of standards
based on available permeation data. In
addition, we have new higher numerical
standards for fuel tank permeation for
tests performed at higher temperature
(40 °C vs. 28 °C). These higher
numerical standards are based on data
described in Chapter 5 of the Final RIA.
For fuel tanks installed in personal
watercraft and for portable marine fuel
tanks, we are adopting diurnal emission
standards based on the current
capabilities of these systems. We are
basing the new standard for other
installed marine fuel tanks on the
capabilities of passive systems that store
emitted vapors in a carbon canister. The
Final RIA describes the test results on
passively purged canisters and other
technologies that led us to the level of
the diurnal emission standard.
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We measured running loss emissions
and found that some Small SI products
have very high emission levels. The
large variety of manufacturers and
equipment types makes it impractical to
design a measurement procedure, which
means that we are unable to specify a
performance standard. We are instead
adopting a design standard for running
losses from nonhandheld Small SI
equipment by specifying that
manufacturers may use any of a variety
of specified design solutions, as
described in Section VI.C.5. Several of
these design options are already in
common use today.
We are requiring that equipment and
vessel manufacturers use good
engineering practices in their designs to
minimize refueling spitback and
spillage. In general, the regulation
simply requires manufacturers to use
system designs that are commonly used
today. Several refueling spitback and
spillage control strategies are discussed
in Chapter 5 of the Final RIA.
(2) Implementation Dates
Low-permeation fuel line is widely
available today. Many Small SI
equipment manufacturers certifying to
permeation standards in California are
selling products with low-permeation
fuel line nationwide. In addition, many
boat builders have begun using lowpermeation marine fuel lines to feed
fuel from the fuel tank to the engine. For
this reason, we are implementing the
fuel line permeation standards in 2009
for nonhandheld Small SI equipment
and for Marine SI vessels. The dates
provide more than two years additional
lead time beyond the California
requirements for Small SI equipment.
For handheld equipment, there are no
fuel line permeation requirements in
California. In addition, injection molded
fuel lines are common in many
applications rather than straight-run
extruded fuel line. For this reason we
are delaying implementation of fuel line
permeation standards for handheld
equipment until 2012 (or 2013 for small
volume emission families). Primer bulbs
and many of the fuel line segments used
under the cowl of outboard marine
engines are also injection molded. In
addition, these fuel lines are not subject
to standards in California. We are
providing additional lead time for
manufacturers to address emissions
from these fuel lines as well. The
permeation standard begins in 2011 for
primer bulbs used with marine fuel
lines; permeation standards for undercowl fuel lines phase in between 2010
and 2015.
Similar to fuel line technology, lowpermeation fuel tank constructions are
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used today in automotive and portable
fuel tank applications. This technology
has been developed for use in
recreational vehicles and for Small SI
equipment sold in California. The
available technology options include
surface treatment and multi-layer
constructions, though rotation-molding
presents some unique design challenges.
Based on discussions with fuel tank
manufacturers, and our own assessment
of the lead time necessary to change
current industry practices, we believe
low-permeation fuel tank technology
can be applied in the 2011–2012 model
years for Small SI and Marine SI fuel
tanks. We are implementing the fuel
tank permeation standards in 2011 for
Class II equipment, portable marine fuel
tanks and personal watercraft. For Class
I equipment and other installed marine
fuel tanks, the implementation date is
2012. We are phasing in the handheld
fuel tank standards on the following
schedule: 2009 for equipment models
certifying in California, 2011 for
structurally integrated nylon tanks, 2013
for small-volume families, and 2010 for
the remaining fuel tanks used with
handheld equipment. We believe this
will facilitate an orderly transition from
current fuel tank designs to lowpermeation fuel tanks.
We are allowing until 2012 for large
marine fuel tanks to meet permeation
standards largely due to concerns raised
over the application of low-permeation
rotation-molded fuel tank technology in
marine applications. The majority of
these fuel tanks are typically rotationmolded by small businesses. Although
low-permeation technology has emerged
for these applications, we believe the
allotted lead time will be necessary for
all manufacturers to be ready to
implement this technology. This will
give these manufacturers time to make
changes to their production processes to
comply with the standards and to make
any tooling changes that may be
necessary. We are similarly
implementing the fuel tank permeation
standards for Class I fuel tanks installed
in Small SI equipment in 2012, mostly
to align with the implementation date
for the Phase 3 exhaust emission
standards. This is especially important
for Class I engines where most of the
engine manufacturers will also be
responsible for meeting evaporative
emission standards.
We are implementing the running loss
standards for nonhandheld Small SI
equipment in the same year as the
exhaust emission standards. We believe
this is appropriate because the running
loss vapor will in some cases be routed
to the intake manifold for combustion in
the engine. Manufacturers will need to
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account for the effect of the additional
running loss vapor in their engine
calibrations.
We are implementing the new diurnal
standards for portable marine fuel tanks
on January 1, 2010 and for personal
watercraft beginning with the 2010
model year. We believe these
requirements will not result in a
significant change from current practice
so the dates will provide sufficient lead
time for manufacturers to comply with
standards. For other installed fuel tanks,
however, we are adopting a later
implementation date beginning in mid2011. The development of canisters as
an approach to control diurnal
emissions without pressurizing the
tanks has substantially reduced the
expected level of effort to redesign and
retool for making fuel tanks. However,
canister technology has not yet been
applied commercially to marine
applications and the final rule includes
added lead time for manufacturers to
work out various technical parameters
associated with the large variety of boat
models and tanks.
(3) Technological Approaches
We believe several emission control
technologies can be used to reduce
evaporative emissions from Small SI
equipment and Marine SI vessels. These
emission control strategies are discussed
below. Chapter 5 of the Final RIA
presents more detail on these
technologies and Chapter 6 provides
information on the estimated costs.
(a) Fuel Line Permeation
Fuel lines produced for use in Small
SI equipment and Marine SI
applications are generally extruded
nitrile rubber with a cover for abrasion
resistance. Fuel lines used in Small SI
applications often meet SAE J30 R7
specifications, including a permeation
limit of 550 g/m2/day at 23 °C on ASTM
Fuel C. Fuel lines for personal
watercraft are typically designed to meet
SAE J2046, which includes a
permeation limit of 300 g/m2/day at 23
°C on ASTM Fuel C.114 Marine fuel
lines subject to Coast Guard
requirements under 33 CFR part 183 are
designated as either Type A or Type B
and either Class 1 or Class 2. SAE J1527
provides detail on these fuel line
designs. Type A fuel lines pass the U.S.
Coast Guard fire test while Type B
designates fuel lines that have not
passed this test. Class 1 fuel lines are
intended for fuel-feed lines where the
fuel line is normally in contact with
114 Society of Automotive Engineers Surface
Vehicle Standard, ‘‘Personal Watercraft Fuel
Systems,’’ SAE J2046, Issues 1993–01–19 (Docket
EPA–HQ–OAR–2004–0008–0179).
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liquid fuel and has a permeation limit
of 100 g/m2/day at 23 °C. Class 2 fuel
lines are intended for vent lines and fuel
fill necks where liquid fuel is not
continuously in contact with the fuel
line; it has a permeation limit of 300 g/
m2/day at 23 °C. Recently, SAE J1527
has been modified to include a ‘‘¥15’’
designation for fuel lines meeting a
permeation limit of 15 g/m2/day at 23 °C
on fuel CE10. In general practice, most
boat builders use Class 1 fuel lines for
both vent lines and fuel-feed lines to
avoid carrying two types of fuel lines.
Most fuel fill necks, which have a much
larger diameter and are constructed
differently, use materials meeting
specifications for Class 2 fuel lines.
Low-permeability fuel lines are in
production today. One fuel line design,
already used in some marine
applications, uses a thermoplastic layer
between two rubber layers to control
permeation. This thermoplastic barrier
may be either nylon or ethyl vinyl
acetate. Barrier approaches in
automotive applications include fuel
lines with fluoroelastomers such as
FKM and fluoroplastics such as Teflon
and THV. In addition to presenting data
on low-permeation fuel lines, Chapter 5
of the Final RIA lists several fuel-system
materials and their permeation rates.
Molded rubber fuel line components,
such as conventional primer bulbs and
some handheld fuel lines, could meet
the standard by using a fluoroelastomer
such as FKM. The Final RIA also
discusses low-permeation materials that
retain their flexibility at low
temperatures.
Automotive fuel lines made of lowpermeation plastic tubing are generally
made from fluoroplastics. An added
benefit of these low-permeability fuel
lines is that some fluoropolymers can be
made to conduct electricity and
therefore prevent the buildup of static
charges. This type of fuel line can
reduce permeation by more than an
order of magnitude below the level
associated with barrier-type fuel lines,
but it is relatively inflexible and will
need to be molded in specific shapes for
each equipment or vessel design.
Manufacturers have commented that
they need flexible fuel lines to fit their
many designs, resist vibration, prevent
kinking, and simplify connections and
fittings. An alternative to custom
molding is to manufacture fuel lines
with a corrugated profile (like a vacuum
hose). Producing flexible fluoropolymer
fuel lines is somewhat more expensive
but the result is a product that meets
emission standards without
compromising in-use performance or
ease of installation.
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(b) Fuel Tank Permeation
Blow-molding is widely used for the
manufacture of Small SI, portable
marine, and PWC fuel tanks. Typically,
blow-molding is performed by creating
a hollow tube, known as a parison, by
pushing high-density polyethylene
(HDPE) through an extruder with a
screw. The parison is then pinched in
a mold and inflated with an inert gas.
In highway applications, lowpermeation plastic fuel tanks are
produced by blow molding a layer of
ethylene vinyl alcohol (EVOH) or nylon
between two layers of polyethylene.
This process is called coextrusion and
requires at least five layers: The barrier
layer, adhesive layers on either side of
the barrier layer, and two outside layers
of HDPE that make up most of the
thickness of the fuel tank walls.
However, multi-layer construction
requires additional extruder screws,
which significantly increases the cost of
the blow-molding process. One
manufacturer has developed a two-layer
barrier approach using a polyarylamide
inner liner. This technology is not in
production yet but appears to be capable
of permeation levels similar to the
traditional EVOH barrier designs. This
approach will enable blow-molding of
low-permeation fuel tanks with only
one additional extruder screw.
Multi-layer fuel tanks can also be
formed using injection molding. In this
method a low-viscosity polymer is
forced into a thin mold to create the two
sides of the fuel tank (e.g., top and
bottom), which are then fused together.
To add a barrier layer, a thin sheet of the
barrier material is placed inside the
mold before injecting the poleythylene.
The polyethylene, which generally has
a much lower melting point than the
barrier material, bonds with the barrier
material to create a shell with an inner
liner.
A less expensive alternative to
coextrusion is to blend a lowpermeation resin with the HDPE and
extrude it with a single screw to create
barrier platelets. The trade name
typically used for this permeation
control strategy is Selar. The lowpermeability resin, typically EVOH or
nylon, creates noncontinuous platelets
in the HDPE fuel tank to reduce
permeation by creating long, tortuous
pathways that the hydrocarbon
molecules must navigate to escape
through the fuel tank walls. Although
the barrier is not continuous, this
strategy can still achieve greater than a
90 percent reduction in permeation of
gasoline. EVOH has much higher
permeation resistance to alcohol than
nylon so it will likely be the preferred
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material for meeting the new standard
based on testing with a 10 percent
ethanol fuel.
Many fuel tanks for Small SI
equipment are injection-molded out of
either HDPE or nylon. Injection-molding
can be used with lower production
volumes than blow-molding due to
lower tooling costs. In this method, a
low-viscosity polymer is forced into a
thin mold to create the two sides of the
fuel tank; these are then fused together
using vibration, hot plate or sonic
welding. A strategy such as Selar has
not been demonstrated to work with
injection-molding due to high shear
forces.
An alternative to injection-molding is
thermoforming, which is also costeffective for lower production volumes.
In this process, sheet material is heated
and then drawn into two vacuum dies.
The two halves are then fused while the
plastic is still molten to form the fuel
tank. Low-permeation fuel tanks can be
constructed using this process by using
multi-layer sheet material. This multilayer sheet material can be extruded
using materials similar to those used
with multi-layer blow-molded fuel tank
designs. A typical barrier construction
includes a thin EVOH barrier, adhesion
layers on both sides, a layer of HDPE
regrind, and outside layers of pure
virgin HDPE.
Regardless of the molding process,
another type of low-permeation
technology for HDPE fuel tanks will be
to treat the surfaces with a barrier layer.
Two ways of achieving this are known
as fluorination and sulfonation. The
fluorination process causes a chemical
reaction where exposed hydrogen atoms
are replaced by larger fluorine atoms,
which creates a barrier on the surface of
the fuel tank. In this process, batches of
fuel tanks are generally processed postproduction by stacking them in a steel
container. The container is then voided
of air and flooded with fluorine gas. By
pulling a vacuum in the container, the
fluorine gas is forced into every crevice
in the fuel tanks. Fluorinating with this
process treats both the inside and
outside surfaces of the fuel tank, thereby
improving the reliability and durability
of the permeation-resistance. As an
alternative, blow-molded fuel tanks can
be fluorinated during production by
exposing the inside surface of the fuel
tank to fluorine during the molding
process. However, this method may not
prove as effective as post-production
fluorination.
Sulfonation is another surface
treatment technology where sulfur
trioxide is used to create the barrier by
reacting with the exposed polyethylene
to form sulfonic acid groups on the
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surface. Current practices for
sulfonation are to place fuel tanks on a
small assembly line and expose the
inner surfaces to sulfur trioxide, then
rinse with a neutralizing agent.
However, sulfonation can also be
performed using a batch method. Either
of these sulfonation processes can be
used to reduce gasoline permeation by
more than 95 percent.
A fourth method for molding plastic
fuel tanks is called rotation-molding.
Rotation-molding is a lower-cost
alternative for smaller production
volumes. In this method, a mold is filled
with a powder form of polyethylene
with a catalyst material. While the mold
is rotated in an oven, the heat melts the
plastic. When cross-link polyethylene
(XLPE) is used, this heat activates a
catalyst in the plastic, which causes a
strong cross-link material structure to
form. This method is often used for
relatively large fuel tanks in Small SI
equipment and for installed marine fuel
tanks. The advantages of this method
are low tooling costs, which allows for
smaller production volumes, and
increased strength and flame resistance.
Flame resistance is especially important
for installed marine fuel tanks subject to
33 CFR part 183. At this time, the
barrier treatment approaches discussed
above for HDPE have not been
demonstrated to be effective for XLPE.
We have evaluated two permeation
control approaches for rotation-molded
fuel tanks. The first is to form an inner
layer during the molding process.
Historically, the primary approach for
this is to use a drop box that opens after
the XLPE tank begins to form. However,
processes have been developed that
eliminate the need for a drop box. With
this construction a low-permeation
inner liner can be molded into the fuel
tank. Manufacturers are currently
developing acetyl copolymer, nylon,
and polybutylene terephthalate inner
liners for this application. In fact, one
fuel tank manufacturer is already selling
tanks with a nylon inner liner into Class
II Small SI equipment applications.
Initial testing suggests that these barrier
layers could be used to achieve the new
standards.
The second approach to creating a
barrier layer on XLPE rotation-molded
fuel tanks is to use an epoxy barrier
coating. One manufacturer has
demonstrated that a low-permeation
barrier coating can adhere to an XLPE
fuel tank resulting in a permeation rate
below the new standard. In this case,
the manufacturer used a low level of
fluorination to increase the surface
energy of the XLPE so the epoxy will
adhere properly.
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Marine fuel tanks are sometimes also
fabricated out of either metal or
fiberglass. Metal does not permeate so
tanks that are constructed and installed
properly to prevent corrosion should
meet the new standards throughout
their full service life. For fiberglass fuel
tanks, one manufacturer has developed
a composite that has been demonstrated
to meet the new fuel tank permeation
standard. Permeation control is
achieved by incorporating fillers into a
resin system and coating the assembled
tank interior and exterior. This filler is
made up of nanocomposites (very small
particles of treated volcanic ash) which
are dispersed into a carrier matrix.
These particles act like the barrier
platelets discussed above by creating a
tortuous pathway for hydrocarbon
migration through the walls of the fuel
tank.
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(c) Diurnal
Portable marine fuel tanks are
currently equipped with a valve that can
be closed by the user when the tank is
stored to contain vapor within the fuel
tank. These fuel tanks are designed to
hold the pressure that builds up when
a sealed fuel tank undergoes normal
daily warming. This valve must be
opened when the engine is operating to
prevent a vacuum from forming in the
fuel tank as the fuel level in the tank
decreases. A vacuum in the fuel tank
could prevent fuel from being drawn
into the engine. Because the valve is
user-controlled, any emission control is
dependent on user behavior. This can be
corrected by replacing the usercontrolled valve with a simple one-way
valve in the fuel cap. For instance, a
diaphragm valve that is common in
many automotive applications seals
when under positive pressure but opens
at low-vacuum conditions.
Personal watercraft currently use
sealed systems with pressure-relief
valves that start venting vapors when
pressures reach a threshold that ranges
from 0.5 to 4.0 psi. We believe the new
standard can be met through the use of
a sealed fuel system with a 1.0 psi
pressure-relief valve. Personal
watercraft should therefore be able to
meet the new standard with little or no
change to current designs.
For other vessels with installed fuel
tanks, manufacturers have commented
that even 1.0 psi of pressure would be
too high for their applications.115 They
115 U.S. Coast Guard regulations in 33 CFR
183.586 require that marine fuel tanks must be
designed to withstand 25,000 pressure cycles from
0–3 psi. Even though marine fuel tanks typically
can withstand this pressure cycling without damage
to the tank, the tanks tend to deform significantly
when under pressure.
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expressed concern that their fuel tanks
had large, flat surfaces that would
deform or leak at pressures of 0.5 psi or
higher. This concern led us to consider
several technologies for controlling
diurnal emissions without pressurizing
the tank, including carbon canisters,
volume-compensating air bags, and
bladder fuel tanks.
The primary evaporative emission
control device used in automotive
applications is a carbon canister. With
this technology, vapor generated in the
tank is vented to a canister containing
activated carbon. The fuel tank must be
sealed such that the only venting that
occurs is through the carbon canister.
This prevents more than a minimal
amount of positive or negative pressure
in the tank. The activated carbon
collects and stores the hydrocarbons.
The activated carbon bed in automotive
canisters is refreshed by drawing air
over the carbon to purge the
hydrocarbon vapors and route them to
the engine’s air intake where they are
eventually burned as fuel for the engine.
In a marine application, routing
purged vapors to the engine’s intake is
not practical because of the potential
complications with the engine and tank
created by the variety of manufacturers
and engine/tank configurations in the
fleet each year. Therefore, canisters
were not originally considered to be a
practical technology for controlling
diurnal vapor from boats. Since that
time, however, we have collected
information showing that the canister is
purged sufficiently during cooling
periods to substantially reduce diurnal
emissions. When the fuel in the tank
cools, fresh air is drawn back through
the canister into the fuel tank. This fresh
air partially purges the canister and
returns hydrocarbons to the fuel tank.
This creates open sites in the carbon so
the canister can again collect vapor
during the next heating event. Test data
presented in Chapter 5 of the Final RIA
show that a canister starting from empty
is more than 90 percent effective until
it reaches the point of saturation. Once
it reaches saturation, a canister is still
capable of reducing diurnal emissions
by more than 60 percent due to the
normal airflow across the canister bed
during cooling periods. Adding active
purging to route vapors to the engine’s
air intake during engine operation
would improve the level of control
somewhat, depending on how often the
engine is operated.
Manufacturers have raised the
concern that it is common for fuel to
pass out the vent line during refueling.
If there were a canister in the vent line
it would become saturated with fuel.
While this would not likely cause
PO 00000
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permanent damage to the canister, we
believe marine fuel systems should
prevent liquid fuel from exiting the vent
line for both environmental and safety
reasons. A float valve or small orifice in
the entrance to the vent line from the
fuel tank would prevent liquid fuel from
reaching the canister or escaping from
the tank. Any pressure build-up from
such a valve would cause fuel to back
up the fill neck and shut off the fuel
dispensing nozzle as it now does in
automotive applications. In addition, a
vapor space should be included to
account for fuel expansion.
Manufacturers have also expressed
concerns for canister durability in
marine applications due to vibration,
shock, and humidity. However, there
are now marine grades of activated
carbon that are harder and more
moisture-resistant than typical
automotive carbon. Manufacturers
installed canisters equipped with the
marine grade carbon on 14 boats in a
pilot program and encountered no
problems. This is discussed in more
detail in Chapter 5 of the Final RIA.
Another concept for minimizing
pressure in a sealed fuel tank is through
the use of a volume-compensating air
bag. The purpose of the bag is to fill up
the vapor space above the liquid fuel.
By minimizing the vapor space, the
equilibrium concentration of fuel vapors
occupies a smaller volume, resulting in
a smaller mass of vapors. As the
equilibrium vapor concentration
increases with increasing temperature,
the vapor space expands, which forces
air out of the bag through the vent to
atmosphere. Because the bag volume
decreases to compensate for the
expanding vapor space, total pressure
inside the fuel tank stays very close to
atmospheric pressure. Once the fuel
tank cools in response to cooling
ambient temperatures the resulting
vacuum in the fuel tank would make the
bag expand again by drawing air from
the surrounding environment. Our test
results show that pressure could be kept
below 0.8 psi using a bag with a
capacity equal to 25 percent of the fuel
tank capacity. The use of a volumecompensating air bag, in conjunction
with a pressure-relief valve, would be
very effective in controlling diurnal
emissions.
Probably the most effective
technology for reducing diurnal
emissions from marine fuel tanks is
through the use of a collapsible fuel
bladder. In this concept, a lowpermeation bladder is installed in the
fuel tank to hold the fuel. As fuel is
drawn from the bladder the vacuum
created collapses the bladder. There is,
therefore, no vapor space and no
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pressure build-up from fuel heating. No
vapors would be vented to the
atmosphere since the bladder is sealed.
This option could also eliminate
running loss emissions and significantly
reduce emissions during refueling that
would normally result from dispensed
fuel displacing vapor in the fuel tank.
We have received comments that this
would be cost-prohibitive because it
could increase costs from 30 to 100
percent, depending on tank size.
However, bladder fuel tanks have safety
advantages and they are already sold by
at least one manufacturer to meet
market demand in niche applications.
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(d) Running Loss
Running loss emissions can be
controlled by sealing the fuel cap and
routing vapors from the fuel tank to the
engine intake. In doing so, vapors
generated by heat from the engine will
be burned in the engine’s combustion
chamber. It may be necessary to use a
valve or limited-flow orifice in the
purge line to prevent too much fuel
vapor from reaching the engine and to
prevent liquid fuel from entering the
line if the equipment turns over.
Depending on the configuration of the
fuel system and purge line, a one-way
valve in the fuel cap may be desired to
prevent a vacuum in the fuel tank
during engine operation. We anticipate
that a system like this will eliminate
running loss emissions. However,
higher temperatures during operation
and the additional length of vapor line
will slightly increase permeation.
Considering these effects, we still
believe that the system described here
will reduce running losses from Small
SI equipment by more than 90 percent.
We are not adopting requirements to
control running loss emissions from
marine vessels. For portable marine fuel
tanks and fuel tanks installed in vessels
other than personal watercraft we
expect the significant distance from the
engine and the cooling effect of
operating the vessel in water to prevent
significant heating of the fuel tanks
during engine operation. For personal
watercraft, fuel tanks have a sealed
system with pressure relief that should
help contain running loss emissions.
For other installed fuel tanks, we expect
the system for controlling diurnal
emissions will capture about half of any
running losses that would occur.
(e) Diffusion
A secondary benefit of the running
loss control described above for Small
SI equipment relates to diffusion
emissions. In a system that vents
running loss vapors to the engine,
venting vapors will be routed through
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the vapor line to the engine intake,
rather than through open vents in the
fuel cap. This approach should therefore
eliminate diffusion emissions.
In the case of marine vessels,
diffusion emissions are generally
minimal due to long vent lines on the
fuel tanks or the use of sealed fuel tanks.
Further, the addition of diurnal
emission controls will effectively
control diffusion emissions.
(4) Regulatory Alternatives
We considered both less and more
stringent evaporative emission control
alternatives for fuel systems used in
Small SI equipment and Marine SI
vessels. Chapter 11 of the Final RIA
presents details on this analysis of
regulatory alternatives. The results of
this analysis are summarized below. We
believe the new permeation standards
are reflective of available technology
and represent a step change in emission
performance. Therefore, we consider the
same permeation control scenario in the
less stringent and more stringent
regulatory alternatives.
For Small SI equipment, we
considered a less stringent alternative
without running loss emission
standards for Small SI engines.
However, we believe controlling
running loss emissions from
nonhandheld equipment is feasible at a
relatively low cost. Running loss
emissions can be controlled by sealing
the fuel cap and routing vapors from the
fuel tank to the engine intake. Not
requiring these controls is inconsistent
with section 213 of the Clean Air Act.
For a more stringent alternative, we
considered applying a diurnal emission
standard for all Small SI equipment. We
believe passively purging carbon
canisters could reduce diurnal
emissions by 50 to 60 percent from
Small SI equipment. However, we
believe there would be significant costs
to add carbon canisters to all Small SI
equipment nationwide, especially when
taking packaging and vibration into
account. The cost sensitivity is
especially noteworthy given the
relatively low emissions levels (on a
per-equipment basis) from such small
fuel tanks.
For marine vessels, we considered a
less stringent alternative, where there
would be no diurnal emission standard
for vessels with installed fuel tanks.
However, installed fuel tanks on marine
vessels have much higher capacities
than those used in Small SI
applications. Our analysis indicates that
carbon canisters are feasible for boats at
relatively low cost. While packaging and
vibration are also issues with marine
applications, we believe these issues
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59127
have been addressed. Manufacturers
installed carbon canisters in fourteen
boats in a pilot program. The results
demonstrated the feasibility of this
technology. The new standards are
achievable through engineering designbased certification with canisters that
are much smaller than the fuel tanks. In
addition, sealed systems, with pressurecontrol strategies will be accepted under
the provisions for design-based
certification. For a more stringent
scenario, we considered a standard that
would require boat builders to use an
actively purged carbon canister. This
means that the engine would draw air
through the canister during operation to
purge the canister of stored
hydrocarbons. However, we rejected
this option because marine engines
operate too infrequently to consistently
purge the canister to allow for increased
storage of further vapor loading from the
fuel tank. The gain in overall efficiency
would be quite small relative to the
complexity of integrating engine purge
strategies and hardware into a vesselbased control strategy. The additional
benefit of an actively purged diurnal
control system is small in comparison to
its cost and complexity.
(5) Our Conclusions
We believe the new evaporative
emission standards reflect what
manufacturers can achieve through the
application of available technology. We
believe the lead time is necessary and
adequate for fuel tank manufacturers,
fuel line manufacturers, engine
manufacturers, equipment
manufacturers, and boat builders to
select, design, and produce evaporative
emission control strategies that will
work best for their product lines. We
expect that meeting these requirements
will pose a challenge, but one that is
feasible when taking into consideration
the availability and cost of technology,
lead time, noise, energy, and safety. The
role of these factors is presented in
detail in Chapters 5 and 6 of the Final
RIA. As discussed in Section VII, we do
not believe the new standards will have
negative effects on energy, noise, or
safety and may lead to some positive
effects.
VII. Energy, Noise, and Safety
Section 213 of the Clean Air Act
directs us to consider the potential
impacts on safety, noise, and energy
when establishing the feasibility of
emission standards for nonroad engines.
Furthermore, section 205 of EPA’s 2006
Appropriations Act requires us to assess
potential safety issues, including the
risk of fire and burn to consumers in
use, associated with the new emission
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standards for nonroad spark-ignition
engines below 50 horsepower.116 As
detailed in the following sections, we
expect that the new exhaust and
evaporative emission standards will
either have no adverse affect on safety,
noise, and energy or will improve
certain aspects of these important
characteristics. A more in-depth
discussion of these topics relative to the
new exhaust and evaporative emission
standards is contained in Chapters 4
and 5 of the Final RIA, respectively.
Also, our conclusions relative to safety
are fully documented in our
comprehensive safety study which is
discussed in the next section.
A. Safety
We conducted a comprehensive,
multi-year safety study of spark-ignition
engines that focused on the four areas
where we are adopting new emission
standards.117 These areas are:
• New catalyst-based HC+NOX
exhaust emission standards for Class I
and Class II nonhandheld spark-ignition
engines;
• New fuel evaporative emission
standards for nonhandheld and
handheld equipment;
• New HC+NOX exhaust emission
standards for outboard and personal
watercraft engines and vessels, and a
new CO exhaust emission standard for
nonhandheld engines used in marine
auxiliary applications; and
• New fuel evaporative emission
standards for outboard and personal
watercraft engines and vessels.
Each of these four areas is discussed
in greater detail in the next sections.
mstockstill on PROD1PC66 with RULES2
(1) Exhaust Emission Standards for
Small Spark-Ignition Engines
The technology approaches that we
assessed for achieving the new Small SI
engine standards included exhaust
catalyst aftertreatment and
improvements to engine and fuel system
designs. In addition to our own testing
and development effort, we also met
with engine and equipment
manufacturers to better understand their
designs and technology and to
determine the state of technological
progress beyond EPA’s Phase 2 emission
standards.
116 Department of the Interior, Environment, and
Related Agencies Appropriations Act, 2006, Pub. L.
No. 109–54, Title II, sec. 205, 119 Stat. 499, 532
(August 2, 2005).
117 ‘‘EPA Technical Study on the Safety of
Emission Controls for Nonroad Spark-Ignition
Engines < 50 Horsepower,’’ Office of Transportation
and Air Quality, U.S. Environmental Protection
Agency, Washington, DC, EPA420–R–06–006,
March 2006. This document is available in Docket
EPA–HQ–OAR–2004–0008. This report was also
subject to peer review, as described in a peer review
report that is also available in the docket.
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The scope of our safety study
included Class I and Class II engine
systems that are used in residential
walk-behind and ride-on lawn mower
applications, respectively. Residential
lawn mower equipment was chosen for
the following reasons.
• Lawn mowers and the closelyrelated category of lawn tractors
overwhelmingly represent the largest
categories of equipment using Class I
and Class II engines.
• Consumer Product Safety
Commission (CPSC) data indicate that
more thermal burn injuries are
associated with lawn mowers than
occur with other nonhandheld
equipment; lawn mowers therefore
represent the largest thermal burn risk
for these classes of engines.
• General findings regarding
advanced emission control technologies
for residential lawn and garden
equipment carry over to commercial
lawn and turf care equipment as well as
to other nonhandheld equipment using
Class I and Class II engines.
We conducted the technical study of
the incremental risk on several fronts.
First, working with CPSC, we evaluated
their reports and databases and other
outside sources to identify those in-use
situations which create fire and burn
risk for consumers. The outside sources
included meetings, workshops, and
discussions with engine and equipment
manufacturers. From this information,
we identified ten scenarios for
evaluation that covered a
comprehensive variety of in-use
conditions or circumstances which
potentially could lead to an increased
risk in burns or fires.
Second, we conducted extensive
laboratory and field testing of both
current technology (Phase 2) and
prototype catalyst-equipped advancedtechnology engines and equipment
(Phase 3) to assess the emission control
performance and thermal characteristics
of the engines and equipment. This
testing included a comparison of
exhaust system, engine, and equipment
surface temperatures using still and full
motion video thermal imaging
equipment.
Third, we conducted a design and
process Failure Mode and Effects
Analyses (FMEA) comparing current
Phase 2 and Phase 3 compliant engines
and equipment to evaluate incremental
changes in risk probability as a way of
evaluating the incremental risk of
upgrading Phase 2 engines to meet
Phase 3 emission standards.118 This is
118 ‘‘EPA
Technical Study on the Safety of
Emission Controls for Nonroad Spark-Ignition
Engines < 50 Horsepower,’’ Office of Transportation
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an engineering analysis tool to help
engineers and other professional staff to
identify and manage risk. In an FMEA,
potential failure modes, causes of
failure, and failure effects are identified
and a resulting risk probability is
calculated from these results. This risk
probability is used by the FMEA team
to rank problems for potential action to
reduce or eliminate the causal factors.
Identifying these causal factors is
important because they are the elements
that a manufacturer can consider to
reduce the adverse effects that might
result from a particular failure mode.
Our technical work and subsequent
analysis of all the data and information
strongly indicate that effective catalystbased standards can be implemented
without an incremental increase in the
risk of fire or burn to the consumer
either during or after using the
equipment. Similarly, we did not find
any increase in the risk of fire during
refueling or in storage near typical
combustible materials. For example, our
testing program demonstrated that
properly designed catalyst-mufflers
could, in some cases, actually result in
systems that were significantly cooler
than many current original equipment
mufflers. A number of design elements
appear useful to properly managing heat
loads including: (1) The use of catalyst
designs that minimize CO oxidation
through careful selection of catalyst
size, washcoat composition, and
precious metal loading; (2) positioning
the catalyst within the cooling air flow
of the engine fan or redirecting some
cooling air over the catalyst area with a
steel shroud; (3) redirecting exhaust
flow through multiple chambers or
baffles within the catalyst-muffler; and
(4) larger catalyst-muffler volumes than
the original equipment muffler.
(2) Fuel Evaporative Emission Standards
for Nonhandheld and Handheld Engines
and Equipment
We reviewed the fuel line and fuel
tank characteristics for nonhandheld
and handheld equipment and evaluated
control technology which could be used
to reduce evaporative emissions from
these two subcategories. The available
technology is capable of achieving
reductions in fuel tank and fuel line
permeation without an adverse
incremental impact on safety. For fuel
lines and fuel tanks, the applicable
consensus safety standards,
manufacturer specific test procedures
and EPA requirements are sufficient to
and Air Quality, U.S. Environmental Protection
Agency, Washington, DC, EPA420–R–06–006,
March 2006. This document is available in Docket
EPA–HQ–OAR–2004–0008.
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ensure that there will be no increase in
the types of fuel leaks that lead to fire
and burn risk during in-use operation.
Instead, these standards will reduce
vapor emissions both during operation
and in storage. That reduction, coupled
with some expected equipment
redesign, is expected to lead to
reductions in the risk of fire or burn
without affecting component durability.
The Failure Mode and Effects
Analyses, which was described in the
previous section, also evaluated
permeation and running loss controls on
nonhandheld engines. We found that
these controls will not increase the
probability of fire and burn risk from
those expected with current fuel
systems, but could in fact lead to
directionally improved systems from a
safety perspective. Finally, the running
loss control program being promulgated
for nonhandheld equipment will lead to
changes that are expected to reduce risk
of fire during in-use operation. Moving
fuel tanks away from heat sources,
improving cap designs to limit leakage
on tip over, and requiring a tethered cap
will all help to eliminate conditions
which lead to in-use problems related to
fuel leaks and spillage. Therefore, we
believe the application of emission
control technology to reduce
evaporative emissions from these fuel
lines and fuel tanks will not lead to an
increase in incremental risk of fires or
burns and in some cases is likely to at
least directionally reduce such risks.
(3) Exhaust Emission Standards for
Outboard and Personal Watercraft
Marine Engines and Vessels and Marine
Auxiliary Engines
Our analysis of exhaust emission
standards for OB/PWC engines and
marine auxiliary engines found that the
U.S. Coast Guard (USCG) has
comprehensive safety standards that
apply to engines and fuel systems used
in these vessels. Additionally,
organizations such as the Society of
Automotive Engineers, Underwriters
Laboratories, and the American Boat
and Yacht Council (ABYC) also have
safety standards that apply in this area.
We also found that the four-stroke and
two-stroke direct injection engine
technologies which are likely to be used
to meet the exhaust emission standards
contemplated for OB/PWC engines are
in widespread use in the vessel fleet
today. These more sophisticated engine
technologies are replacing the
traditional two-stroke carbureted
engines. The four-stroke and two-stroke
direct injection engines meet applicable
USCG and ABYC safety standards and
future products will do so as well. The
new emission standards must be
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complementary to existing safety
standards and our analysis indicates
that this will be the case. There are no
known safety issues with the advanced
technologies compared with two-stroke
carbureted engines. The newertechnology engines arguably provide
safety benefits due to improved engine
reliability and range in-use. Based on
the applicability of USCG and ABYC
safety standards and the good in-use
experience with advanced-technology
engines in the current vessel fleet, we
believe new emission standards will not
create an incremental increase in the
risk of fire or burn to the consumer.
(4) Fuel Evaporative Emission Standards
for Outboard and Personal Watercraft
Engines and Vessels
We reviewed the fuel line and fuel
tank characteristics for marine vessels
and evaluated control technology which
could be used to reduce evaporative
emissions from boats. With regard to
fuel lines, fuel tanks, and diurnal
controls, there are rigorous USCG,
ABYC, United Laboratories, and Society
of Automotive Engineers standards
which manufacturers will continue to
meet for fuel system components. All
these standards are designed to address
the in-use performance of fuel systems,
with the goal of eliminating fuel leaks.
The low-permeation fuel lines and tanks
needed to meet the Phase 3
requirements will need to pass these
standards and every indication is that
they will pass.119
Furthermore, the EPA permeation
certification requirements related to
emissions durability will add an
additional layer of assurance. Lowpermeation fuel lines are used safely
today in many marine vessels. Lowpermeation fuel tanks and diurnal
emission controls have been
demonstrated in various applications for
many years without an increase in
safety risk. Furthermore, a properly
designed fuel system with fuel tank and
fuel line permeation controls and
diurnal emission controls will reduce
the fuel vapor in the boat, thereby
reducing the opportunities for fuel
related fires. In addition, using
improved low-permeation materials
coupled with designs meeting USCG
and ABYC requirements should reduce
the risk of fuel leaks into the vessel. We
believe the application of emission
control technologies on marine engines
119 ‘‘EPA Technical Study on the Safety of
Emission Controls for Nonroad Spark-Ignition
Engines < 50 Horsepower,’’ Office of Transportation
and Air Quality, U.S. Environmental Protection
Agency, Washington, DC, EPA420–R–06–006,
March 2006. This document is available in Docket
EPA–HQ–OAR–2004–0008.
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and vessels for meeting the new fuel
evaporative emission standards will not
lead to an increase in incremental risk
of fires or burns, and in many cases may
incrementally decrease safety risk in
certain situations.
B. Noise
As automotive technology
demonstrates, achieving low emissions
from spark-ignition engines can
correspond with greatly reduced noise
levels. Direct-injection two-stroke and
four-stroke OB/PWC have been reported
to be much quieter than traditional
carbureted two-stroke engines. Catalysts
in the exhaust act as mufflers which can
reduce noise. Additionally, adding a
properly designed catalyst to the
existing muffler found on all Small SI
engines can offer the opportunity to
incrementally reduce noise.
C. Energy
(1) Exhaust Emission Standards
Adopting new technologies for
controlling fuel metering and air-fuel
mixing, particularly the conversion of
some carbureted engines to advanced
fuel injection technologies, will lead to
improvements in fuel consumption.
This is especially true for OB/PWC
engines where we expect the new
standards to result in the replacement of
old technology carbureted two-stroke
engines with more fuel-efficient
technologies such as two-stroke direct
injection or four-stroke engines.
Carbureted crankcase-scavenged twostroke engines are inefficient in that 25
percent or more of the fuel entering the
engine may leave the engine unburned.
EPA estimates that conversion to more
fuel efficient recreational marine
engines will save 61 million gallons of
gasoline per year in 2030. The
conversion of some carbureted Small SI
engines to fuel injection technologies is
also expected to improve fuel economy.
We estimate approximately 18 percent
of the Class II engines will be converted
to fuel injection and that this will result
in a fuel savings of about 10 percent for
each converted engine. This translates
to a fuel savings of about 56 million
gallons of gasoline in 2030 when all the
Class II engines used in the U.S. will
comply with the Phase 3 standards. By
contrast, the use of catalyst-based
control systems on Small SI engines is
not expected to change their fuel
consumption characteristics.
(2) Fuel Evaporative Emission Standards
We anticipate that the new fuel
evaporative emission standards will
have a positive impact on energy. By
capturing or preventing the loss of fuel
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due to evaporation, we estimate that the
lifetime average fuel savings will be
about 1.6 gallons for an average piece of
Small SI equipment and 32 gallons for
an average boat. This translates to a fuel
savings of about 41 million gallons for
Small SI equipment and 30 million
gallons for Marine SI vessels in 2030
when most of the affected equipment
used in the U.S. will be expected to
have evaporative emission controls.
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VIII. Requirements Affecting Other
Engine and Vehicle Categories
We are making several regulatory
changes that will affect other engines,
equipment, vehicles, and vessels in our
nonroad and highway programs. These
changes are described in the following
subsections. As noted in these
subsections, those changes that were not
proposed are being made in response to
the comments we received.
A. State Preemption
Section 209(e) of the Clean Air Act
prohibits states and their political
subdivisions from adopting or enforcing
standards and other requirements
relating to the control of emissions from
nonroad engines or vehicles. Section
209(e) authorizes EPA to waive this
preemption for California for standards
and other requirements for nonroad
engines and vehicles, excluding new
engines that are smaller than 175
horsepower used in farm or
construction equipment or vehicles and
new locomotives or new engines used in
locomotives. States other than California
may adopt and enforce standards
identical to California standards
authorized by EPA.
EPA promulgated regulations
implementing section 209(e) on July 20,
1994 (59 FR 36987). EPA subsequently
promulgated revised regulations
implementing section 209(e) on
December 30, 1997 (62 FR 67733). See
40 CFR part 85, subpart Q. As proposed,
we are creating a new part 1074 that
describes the federal preemption of state
and local emission requirements. This is
being done as part of EPA’s ongoing
effort to write its regulations in plain
language format in subchapter U of title
40 of the CFR. The final regulations are
based directly on the existing
regulations in 40 CFR part 85, subpart
Q. With the exception of the specific
changes described in this section, we
are not changing the meaning of these
regulations.
Pursuant to section 428 of the 2004
Consolidated Appropriations Act, we
are adding regulatory language to
implement the legislative restriction on
states other than California adopting,
after September 1, 2003, standards or
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other requirements applicable to sparkignition engines smaller than 50
horsepower. We are also adding,
pursuant to that legislation, criteria for
EPA’s consideration in authorizing
California to adopt and enforce
standards applicable to such engines.120
In addition, on July 12, 2002, the
American Road and Transportation
Builders Association (ARTBA)
petitioned EPA to amend EPA’s rules
implementing section 209(e) of the
Act.121 In particular, ARTBA petitioned
EPA to amend its regulations and
interpretive rule regarding preemption
of state and local requirements ‘‘that
impose in-use and operational controls
or fleet-wide purchase, sale or use
standards on nonroad engines.’’ 122
ARTBA believes such controls should
be preempted.
As we were already planning to revise
the preemption provisions to a certain
extent in this rule, we determined that
it was appropriate to respond to
ARTBA’s petition in the context of this
rule, and noticed our review in the
proposal for this rule, giving the public
the ability to respond to provide
comments regarding ARTBA’s petition.
After reviewing ARTBA’s petition and
the comments received regarding the
petition, EPA is not adopting the
changes requested by ARTBA in its
petition. While EPA is in agreement
with ARTBA regarding some of the
observations it makes in the petition
regarding preemption of state standards,
particularly state fleet average
standards, we believe the current
regulatory language is sufficient
regarding preemption of such standards.
In addition, we believe that it would be
inappropriate to grant ARTBA’s request
that we amend the existing regulations
to find that restrictions on the use and
operation of nonroad engines are
preempted under section 209(e) of the
Act. For a full discussion and response
to ARTBA’s petition and the comments
we received on the petition, please
120 See section 428 of the Appropriations Act for
2004.
121 ‘‘Petition to Amend Rules Implementing Clean
Air Act section 209(e),’’ American Road and
Transportation Builders Association (ARTBA), July
12, 2002. Also, EPA received an additional
communication from ARTBA urging EPA to grant
the petition after the decision of the U.S. Supreme
Court in EMA v. SCAQMD, 541 U.S. 246 (2004). See
‘‘ARTBA Petition,’’ L. Joseph, ARTBA, to D.
Dickinson & R. Doyle, EPA, April 30, 2004. These
documents are available in Docket EPA–HQ–OAR–
2004–0008.
122 In 1994, EPA promulgated an interpretive rule
at Appendix A to subpart A of 40 CFR part 89. This
interpretive rule was amended as part of the rule
promulgated on December 30, 1997 (62 FR 67733).
The appendix provides, among other things, that
state restrictions on the use and operation of
nonroad engines are not preempted under section
209.
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review ‘‘Response to the Petition of
American Road and Transportation
Builders Association to Amend
Regulations Regarding the Preemption
of State Standards Regulating Emissions
from Nonroad Engines,’’ which has been
placed in the docket for this rulemaking.
B. Certification Fees
Under our current certification
program, manufacturers pay a fee to
cover the costs associated with various
certification and other compliance
activities associated with an EPA issued
certificate of conformity. These fees are
based on the actual and/or projected
cost to EPA per emission family. We are
establishing a new fees category for
certification related to the new
evaporative emission standards.
Sections III and VI describe how the fees
apply to sterndrive/inboard marine
engines and equipment and vessels
subject to evaporative emission
standards since manufacturers are not
currently required to pay certification
fees for these products.
In addition, as proposed, we are
creating a new part 1027 in title 40 that
incorporates the new and existing fee
requirements under a single part in the
regulations. This is being done as part
of EPA’s ongoing effort to write its
regulations in plain language format in
subchapter U of title 40 of the CFR. The
final regulations are based directly on
the existing regulations in 40 CFR part
85, subpart Y. Aside from a variety of
specific changes, moving this language
to part 1027 is not intended to affect the
substance of the existing fee provisions.
We are making the following
adjustments and clarifications to the
existing regulations:
• Establishing a new fees category for
new evaporative emission standards.
• Eliminating one of the paths for
applying for a reduced fee. The existing
regulations specify that applications
covering fewer than six vehicles or
engines, each with an estimated retail
sales price below $75,000, shall receive
a certificate for five vehicles or engines.
Holders of these certificates are required
to submit an annual model year reduced
fee payment report adjusting the fees
paid. We are eliminating this pathway
and the associated report, as they are
complex and have been rarely used.
• Clarifying the obligation to make
additional payment on a reduced fee
certificate if the actual final sales price
is more than the projected retail sales
price for a reduced fee vehicle or
engine. As before, the final fee payment
must also reflect the actual number of
vehicles.
• Applying the calculated fee changes
for later years, which are based on the
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Consumer Price Index and the total
number of certificates, only after the
change in the fee’s value since the last
reported change has reached $50. The
fee change for the ‘‘Other’’ category for
calendar year 2005 to 2006 changed
from $826 to $839 and for non-road
compression-ignition engines from
$1822 to $1831. Under the final rule, the
fee will not change until such time as
the fee increase will be $50.00 or
greater. This might not occur after one
year, but after two or more years the
calculated increase in a fee based on the
change in the Consumer Price Index
might be more than $50.00. The same
applies if the price goes up or down. For
example, if the fee published in EPA
guidance for a category of engine was
$1,000 in 2011 and the calculated fee for
2012 is $990 and in 2013 is $1040, the
fee in 2013 will remain at $1,000 since
the change from the 2011 fee is only
$40. This will minimize confusion
related to changing fees where the
calculated fee is very close to that
already established for the previous
year. It will also lessen paperwork and
administrative burdens for
manufacturers and EPA in making
adjustments for small fees changes for
applications that are completed around
the change in a calendar year. The
number of certificates may go up or
down in any given year, while the
Consumer Price Index will generally
increase annually. As a result, this
change will be revenue-neutral or will
perhaps slightly decrease overall
revenues.
• Clarifying that all fee-related
records need to be kept, not just those
related to the ‘‘final reduced fee
calculation and adjustment.’’
• Adding www.Pay.gov or other
methods specified in guidance as
acceptable alternative methods for
payment and filing of fee forms.
• Establishing a single deadline for all
types of refunds: Total, partial for
reduced fees, and partial for corrections.
In all cases, refund requests must be
received within six months of the end
of the model year. A common type of
request is due to an error in the fee
amount paid as a result of changed fees
for a new calendar year. We frequently
apply these overpayments to other
pending certification applications. This
is less burdensome than applying for a
simple refund, both for EPA and for
most manufacturers. Applications to
apply such refunds to other certification
applications must also be received
within six months of the end of the
model year of the original engine family
or test group.
• Emphasizing with additional cross
references that the same reduced fee
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provisions that apply to Independent
Commercial Importers also apply to
modification and test vehicle certificates
under 40 CFR 85.1509 and 89.609: The
number of vehicles covered is listed on
the certificate, a revision of the
certificate must be applied for and
additional reduced fee payments made
if additional vehicles are to be covered,
and the certificate must be revised to
show the new total number of vehicles
to be covered.
We are making one additional change
in the regulations based on comments
regarding the limits on fees that apply
for locomotive and marine diesel
remanufacturing systems or kits. We are
specifying that certified
remanufacturing systems or kits under
these programs are eligible for reduced
fees based on the value of the
remanufacturing system or kit rather
than the value of the whole locomotive
or vessel. This is analogous to existing
provisions for fuel-conversion kits in
which the regulation specifies that the
basis for evaluating the one-percent
threshold is the value of the kit alone.
We are therefore modifying the
regulation to allow for reduced fees
where the assessed fee is more than one
percent of the value of the
remanufacturing system or kit. This
applies equally to locomotives and
marine diesel engines, which are now
also subject to remanufacturing
certification provisions.
C. Amendments to General Compliance
Provisions in 40 CFR Part 1068
We have adopted final rules to apply
the provisions of part 1068 for
locomotives regulated under part 1033,
nonroad diesel engines regulated under
40 CFR part 1039, marine diesel engines
regulated under 40 CFR part 1042, Large
SI engines regulated under 40 CFR part
1048, and recreational vehicles
regulated under 40 CFR part 1051. In
this final rule we are applying these
provisions for Small SI and Marine SI
engines, equipment, and vessels. Any
changes we make to part 1068 will
apply equally for these other types of
engines and vehicles.
The following paragraphs describe
several amendments we are making to
part 1068, including several changes
and clarifications subsequent to the
proposed rule. We summarize several of
the most important changes since the
proposal in Section X.
(3) Partially Complete Engines
We proposed to revise our definition
of ‘‘engine’’ to be clear that it includes
those engines that are only partially
complete. We received many comments
regarding the impact of this
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clarification. The final approach
described in this subsection includes
revisions from the proposal to address
these comments.
We are aware that in some cases
manufacturers produce nonroad engines
by starting with a complete or partially
complete engine from another
manufacturer and modify it as needed
for the particular application. This is
especially common for Marine SI and
Large SI engines and equipment, but it
may also occur for other types of
nonroad engines and equipment. We are
aware that an interpretation of the
prohibited acts in § 1068.101 would
disallow this practice because the
original engine manufacturer is arguably
selling an engine that is not covered by
a certificate of conformity even though
emission standards apply. We are also
concerned that some manufacturers
might choose to exploit this ambiguity
by importing partially complete engines,
contending that these are not subject to
standards, where the company receiving
the shipment would assemble the
engines and sell them without going
through the certification process. It
would be very difficult to monitor or
enforce requirements with this kind of
business activity.
We are addressing this first by
defining ‘‘engine’’ for the purposes of
the regulations (see § 1068.30). To do
this, we differentiate between complete
engines and partially complete engines,
both of which need to be covered by a
valid certificate or an exemption. An
engine block becomes an ‘‘engine’’
subject to standards when a crankshaft
is installed. This represents a
substantial step in the manufacturing
process. Selecting a later point in the
assembly process would only create the
potential for loopholes for companies
wanting to sell products that fall just
short of what it would take to be subject
to standards.
Partially complete engines include
any engine that has not been fully
assembled or is not yet in its final
configuration. This might include short
blocks that are shipped to another
location for final assembly. It might also
include full assembled engines that will
be installed in all-terrain vehicles
(which are subject to equipment-based
standards). Even though these engines
are still subject to further assembly or
modification, they are subject to
standards and certification requirements
and therefore may not be introduced
into U.S. commerce without an
exemption. We are adopting provisions
to accommodate various assembly paths
reflecting current business practices. For
example, we are specifying that
manufacturers may ship partially
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complete engines between two of their
facilities (see § 1068.260). We would
require manufacturers to notify us that
this practice is occurring and get our
approval, but they would not need to
take any additional steps.
We have greater concerns about
ensuring that engines always reach their
certified configuration when engines are
shipped from one company to another,
or anytime a company that is not a
certificate holder is introducing
partially complete engines into U.S.
commerce. To address this, we are
adopting detailed provisions in
§ 1068.262. These provisions clarify and
expand on the provisions adopted
earlier in § 1068.330 for imported
engines. The original engine
manufacturer needs a written request
from a secondary engine manufacturer
who already holds a valid certificate of
conformity for the engine based on its
final configuration and application. The
request from the secondary engine
manufacturer would also identify an
engine family name. This engine family
name could be any valid family name
for that engine model and would not
necessarily need to be the actual family
name for that engine in its final
configuration. For example, a secondary
engine manufacturer might sell a single
engine model into stationary, marine,
and industrial applications, each of
which might have a different engine
family name. As long as there is a valid
family name, the original engine
manufacturer could be confident that
the secondary engine manufacturer will
be modifying the engine to be in a
certified configuration. The original
engine manufacturer would apply a
removable label identifying their
corporate name and stating that the
engines are exempt under these
provisions for partially complete
engines. The label or the accompanying
bill of lading would also name the
secondary engine manufacturer as the
certificate-holder and identify the
destination for the engines being
shipped. The labels may be applied to
individual engines or they may be
applied to the packaging for engines that
are shipped together.
We are accommodating the need to
start assembling products while the
application for certification is pending.
We would treat these shipments the
same as we would treat early production
for a manufacturer building its own
engine blocks, as described in Section
VIII.C.2.
There are also situations in which a
secondary manufacturer would build
engines that will continue to be exempt
after the point of final assembly. For
example, some engines may be intended
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only for export, for national security, or
for developmental or testing purposes.
In these cases where the secondary
engine manufacturer is unable to
identify a valid family name, they
would simply inform the original
manufacturer of the regulatory cite that
allows them to produce exempted
engines. Note that this process is
generally permitted only in the case
where the original engine manufacturer
and the secondary engine manufacturer
are certificate holders, which means that
they have at least one certificate of
conformity with EPA (even if that is for
a different type of engine).
The regulation includes language to
clarify that the original manufacturer is
liable for shipment of properly labeled
engines to a manufacturer who has
applied for or received a valid certificate
of conformity or who has an exemption
for the engines being shipped. The
original engine manufacturer would be
in violation if (1) the engines and their
labels are separated before reaching the
secondary engine manufacturer, (2) if
the engines are shipped to the wrong
destination, or (3) if the secondary
engine manufacturer does not in fact
have the certification or exemption in
place as prescribed. We expect original
engine manufacturers to have a clear
relationship with their associated
secondary engine manufacturers so they
can readily verify the status of any
particular certification or exemption;
due diligence on the part of the original
engine manufacturer should allow for a
high degree of confidence that all the
applicable conditions are met.
Another situation involving partially
complete engines involves the engine
block as a replacement part where, for
example, the original engine had major
structural damage. In this case the
engine manufacturer will typically sell
an engine block with piston, crankshaft,
and other internal components to allow
the user to repower with many of the
components from the original engine.
Under the new definitions, these short
blocks or three-quarter blocks are
considered new engines subject to
emission standards. We have addressed
this situation in the regulations with the
replacement engine provisions in
§ 1068.240. This may involve one of two
basic situations. In cases where the
short block is no different than what is
being produced for complete, certified
engines in the current model year, there
is no need for demonstrations or
approval for an exemption from
emission standards. We are adding
clarifying language that these partially
complete engines may be sold to
repower failed engines without
restriction. We do, however, require that
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these engines be labeled to prevent
someone from circumventing the
regulations by using these short blocks
to build new noncompliant engines.
These labels would serve as a
preventive measure and make it easier
for EPA inspectors to detect a violation.
In cases where the short block is from
a previous model year when less
stringent emission standards apply, we
would want to treat this under the same
replacement-engine provisions that
apply to complete engines. Section
VIII.C.5 describes these provisions
related to replacement engines in greater
detail.
We are also further clarifying the
requirement for engine manufacturers to
sell engines in their certified
configuration (see § 1068.260). The
existing provisions in part 1068 describe
how manufacturers may use delegated
assembly to arrange for equipment
manufacturers to separately source
aftertreatment components for engines
that depend on aftertreatment to meet
emission standards. We are including
language to clarify that we will consider
an engine to be in its certified
configuration in certain circumstances
even if emission-related components are
not assembled to the engine. This is
intended to reflect common practice
that has developed over the years. We
are also clarifying that engines may be
shipped without radiators or other
components that are unrelated to
emission controls, and that we may
approve requests to ship engines
without emission-related components in
some circumstances. This will generally
be limited to equipment-related
components such as vehicle-speed
sensors. We may specify conditions that
we determine are needed to ensure that
shipping the engine without such
components will not result in the engine
being operated outside of its certified
configuration.
(4) Provisions Related to Model Year
and Date of Manufacture
We proposed definitions of ‘‘model
year’’ and ‘‘date of manufacture’’ in
conjunction with our proposed
definition of ‘‘engine’’. We received a
number of comments regarding these
definitions. As a result of these
comments, we are finalizing the
approach described below.
Until now, the regulations have not
specified the point in the assembly or
procurement process that should serve
as the basis for establishing an engine’s
date of manufacture for purposes of
deciding which standards apply. For the
large majority of engines, this is not an
issue, since total assembly time from
start to finish is measured in hours or
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perhaps days. As a result, it is relatively
uncommon for there to be any
uncertainty regarding an engine’s date
of manufacture. Nevertheless, we have
learned that there are widely diverging
practices for establishing an engine’s
date of manufacture in several special
situations, which means there is a
different effective date of new emission
standards for different manufacturers.
This is especially of interest for larger
engines, which are more likely to have
longer assembly times and to be
assembled in multiple stages at different
facilities. We believe it is important to
establish a clear requirement in this
regard to avoid ambiguity and different
interpretations. A consistent approach
preserves a level playing field and may
prevent some manufacturers from
manipulating their build dates to
circumvent the regulations.
We expected that the proposed
definition of ‘‘date of manufacture,’’
based on reaching a final, running
configuration, was the most
straightforward and logical
interpretation. The comments received
and the ensuing discussions made clear
that this interpretation was not
universally held. The diversity of views
underscores the need for the regulations
to establish a clear and uniform
requirement.
We recognize the concern that
manufacturers need a high degree of
certainty regarding applicable emission
standards when they initiate assembly
of an engine. Any number of variables
in the production process could affect
how long it takes to finish building an
engine. We therefore believe it is most
appropriate to match up the definitions
for ‘‘date of manufacture’’ and ‘‘engine’’
by specifying that an engine’s date of
manufacture should be based on the
date that the crankshaft is installed in
the engine. This provides manufacturers
with the control they need to determine
which emission standards apply when
they start to build the engine.
We are aware that secondary engine
manufacturers may have inventory and
assembly procedures that are not tied to
the actual date of crankshaft installation
by the original engine manufacturer. We
are therefore specifying for this situation
that the date of manufacture is generally
the date the secondary engine
manufacturer receives shipment of the
partially complete engine. Alternatively,
where the manufacturer knows the date
the crankshaft was actually installed in
the engine and receives the engine
within 30 days of that date, it may use
the actual date of crankshaft installation
as the date of manufacture. This puts
the secondary engine manufacturer in a
similar position relative to companies
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with sole responsibility for assembling
complete engines, without placing
unreasonable expectations on secondary
engine manufacturers to know how
engines were assembled by their
supplier.
Some manufacturers may want to
name a date of manufacture that is later
than we specify in the regulation. This
may be for marketing purposes,
managing inventories of engine
components, or for other recordkeeping
or product-development reasons. There
is no risk of manufacturers gaining an
advantage of being subject to less
stringent standards by delaying the date
of manufacture for an engine, so we
would have no objection to that.
However, we limit the selection of date
of manufacture to a later point in the
assembly process. Selecting a date of
manufacture after the end of the
assembly process for an engine would
raise concerns about the risk for
manipulating emission credits for a
given model year and about ensuring
that engine assembly and dates of
manufacture are always within the
production period established for a
given engine family, as described in the
certificate of conformity or the
manufacturer’s records. We see no
legitimate reason to select a date of
manufacture after completing assembly
for an engine. Note that since the entire
assembly process is complete within no
more than a few days for most engines,
we would expect this allowance to
rarely affect the date of manufacture
significantly.
This approach to defining ‘‘date of
manufacture’’ addresses manufacturers’
concerns for knowing which standards
apply to an engine, but we are also
concerned that manufacturers could
ramp up production of engine blocks
with installed crankshafts as a method
to delay compliance with new emission
standards. EPA regulations have always
included provisions describing limits on
inventory and stockpiling practices for
nonroad equipment manufacturers. The
regulations until now do not clearly
address issues related to stockpiling for
engine manufacturers. We agree with
the suggestion from commenters that
anti-stockpiling provisions that are
specific to engine manufacturers would
be appropriate. The Clean Air Act
contemplates the need for such
provisions in section 202(b)(3), where
there is direction for EPA to consider
establishing a definition of model year
that prevents stockpiling. At the same
time, we received other comments
related to production periods and model
year, leading us to adopt a collection of
related provisions in § 1068.103.
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The new text in § 1068.103 includes
three main provisions that are already in
place for motor vehicles and heavy-duty
highway engines in §§ 85.2304 and
85.2305. First, we are clarifying that the
scope of a certificate of conformity may
be limited to established engine models,
production periods, or production
facilities. Any such limits would be
included in the manufacturer’s
application for certification or in the
certificate of conformity. Second, we are
defining the limits on selecting
production periods for purposes of
establishing the model year. Third, we
are clarifying that engine manufacturers
may start producing engines after they
submit an application for certification
and before the certification is approved.
This includes provisions to address the
manufacturers’ responsibility to ensure
(1) that engines are not introduced into
U.S. commerce until the certification is
approved; (2) that all engines are
assembled consistent with the
certification, including any changes that
may come from the certification review
process; and (3) that manufacturers
make these early-production engines
available for production-line testing or
selective enforcement audits, as
appropriate.
In addition, we are adding provisions
to establish limits on stockpiling for
engine manufacturers. We are doing this
by stating that manufacturers must use
their normal inventory and assembly
processes for initiating assembly of their
engines. We include a clarifying
expectation that we would expect
normal assembly processes to involve
no more than one week to complete
engine assembly once the crankshaft is
installed. We understand that assembly
processes in some special cases are
more complicated, and that engine
manufacturers may be unable to
complete engine assembly in some cases
based on delivery of certain components
or other extenuating factors. To put
some boundaries on these exceptional
situations, the regulation specifies a
presumption that the engine
manufacturer has violated the
stockpiling prohibition if engine
assembly is complete more than 30 days
after the end of the model. This
presumption date is 60 days after the
end of the model year for engines with
per-cylinder displacement above 2.5
liters. This generally distinguishes
engines that may have relatively high
sales volumes (including heavy-duty
highway engines) from bigger engines
that are sold in much lower sales
volumes.
Note that the potential burden and
disruption related to these provisions is
limited in two important ways. First, the
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restrictions related to date of
manufacture and model year in
§ 1068.103(f) apply only when there is
a change in emission standards for the
coming model year. We would still
expect manufacturers to take this
approach in years when there is no
change in emission standards, but these
requirements would not strictly apply.
We are also including hardship
provisions to allow manufacturers to
request approval to extend the final
assembly deadline for their engines if
circumstances outside their control
prevent them from completing engine
assembly in time. We would approve
such a request only if the manufacturer
could not have avoided the situation
and took all possible steps to minimize
the extent of the delay.
(5) Restrictions on Naming Model Years
Relative to Calendar Year
We proposed restrictions to naming
model years for Small SI engines. In
response to the comments we received,
we are finalizing these restrictions for
all engines subject to 40 CFR part 1068.
Exhaust emission standards apply
based on the date of engine assembly.
We similarly require that equipment
manufacturers use engines meeting
emission standards in the same model
year as equipment based on the
equipment assembly date. For example,
starting January 1, 2009, an equipment
manufacturer must generally use a 2009
model year engine. However, we allow
equipment manufacturers to deplete
their normal inventories of engines from
the previous model year as long as there
is no stockpiling of those earlier
engines. Note that this restriction does
not apply if emission standards are
unchanged for the current model year.
We have found many instances where
companies will import new engines
usually installed in equipment and
claim that the engine was built before
emission standards took effect, even if
the start date for emission standards was
several years earlier. We believe many
of these engines were in fact built later
than the named model year, but it is
difficult to prove the date of
manufacture, which then makes it
difficult to properly enforce these
requirements. Now that emission
standards have been in place for most
engines for several years, we believe it
is appropriate to implement a provision
that prevents new engines manufactured
several years previously to be imported
when more recent emission standards
have been adopted. This will prevent
companies from importing
noncompliant products by
inappropriately declaring a manufacture
date that precedes the point at which
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the current standards started to apply.
This also puts a time limit on our
existing provisions that allow for
normal inventory management to use
the supply of engines from previous
model years when there has been a
change in standards.
We are specifying that engines and
equipment will be treated as having a
model year at most one year earlier than
the calendar year in which the
importation occurs when there is a
change in emission standards (see
§ 90.615 and § 1068.360). This
requirement will start January 1, 2009
for Small SI engines and it will start
immediately when the final rule
becomes effective for engines/
equipment subject to part 1068. For
example, for new standards starting in
the 2009 or earlier model years,
beginning January 1, 2010, all imported
new engines will be considered to have
a model year of 2009 or later and will
need to comply with new 2009
standards, regardless of the actual build
date of the engines or equipment.
(Engines or equipment will be
considered new unless the importer
demonstrates that the engine or
equipment had already been placed into
service, as described below.) This will
allow a minimum of twelve months for
manufactured engines to be shipped to
equipment manufacturers, installed in
equipment and imported into the
United States. This time interval will be
substantially longer for most engines
because the engine manufacturer’s
model year typically ends well before
the end of the calendar year. Also,
engines produced earlier in the model
year will have that much more time to
be shipped, installed, and imported.
Manufacturers have expressed
concern that the one-year limitation on
imported products may be too short
since there are often delays related to
shipping, inventory, and perhaps most
significantly, unpredictable fluctuations
in actual sales volumes. We do not
believe it is appropriate to maintain
long-term inventories of these products
outside the United States for eventual
importation when it is clear ahead of
time that the new standards are
scheduled to take effect. Companies
may be able to import these products
shortly after manufacturing and keep
their inventories in a U.S. distribution
network to avoid the situation of being
unable to sell these products in the
United States.
In years where the standards do not
change, this provision will have no
practical effect because, for example, a
2004 model year engine meets the 2006
model year standards. We will treat
such an engine as compliant based on
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its 2004 emission label, any emission
credit calculations for the 2004 model
year, and so on. These engines can
therefore be imported anytime until the
end of the calendar year in which new
standards take effect.
We do not intend for these provisions
to delay the introduction of the new
emission standards by one year. It is
still a violation to produce an engine in
the 2011 calendar year and call it a 2010
model year engine to avoid being
subject to 2011 standards.
Importation of equipment that is not
new is handled differently. These
products will not be required to be
upgraded to meet new emission
standards that started to apply after the
engine and equipment were
manufactured. However, to avoid the
situation where companies simply
declare that they are importing used
equipment to avoid new standards, we
are requiring that they provide clear and
convincing evidence that such engines
have been placed into service prior to
importation. Such evidence will
generally include documentary
evidence of purchase and maintenance
history and visible wear that is
consistent with the reported
manufacture date. Importing products
for resale or importing more than one
engine or piece of equipment at a time
will generally call for closer evaluation
to determine that this degree of
evidence has been met. Note that the
regulations generally treat engines
converted to a different category as new
engines, even if they have already been
placed into service. For example, if a
motor vehicle is modified such that it
no longer fits under the definition of
motor vehicle, its engine generally
becomes a new nonroad engine and is
subject to emission standards and other
requirements based on its model year as
specified in the regulation.
(6) Liability for Causing Violations
In the last few years, there has been
a surge in the number of illegal nonroad
engines, vehicles and equipment, such
as tractors, lawn mowers, generators and
all-terrain vehicles, imported into the
United States. A significant number of
the imported nonroad engines, vehicles
and equipment fail to meet EPA
requirements and standards under the
Clean Air Act. The manufacturers of
these illegal goods often are out of the
effective reach of United States
jurisdiction and enforcement. In 2007,
the recall of lead-contaminated toys and
more than 5,300 melamine-laced pet
food products resulted in heightened
interest in what the U.S. government is
doing to safeguard the health of its
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citizens with regard to imported
consumer products.
In July 2007, President Bush signed
Executive Order 13439 establishing an
Interagency Working Group on Import
Safety. This Working Group consists of
over ten government agencies including
EPA and the Departments of Health and
Human Services, Homeland Security,
State, Treasury, Justice, Agriculture, and
Transportation. The wide range of
agencies involved in this Working
Group illustrates the breadth of import
issues.
One of the recommendations of the
Interagency Working Group on Import
Safety was to consider a strategic focus
or initiative, using existing statutory and
regulatory authorities, and, based upon
Agency priorities, increase enforcement
actions against foreign and domestic
manufacturers, as well as importers,
brokers, distributors, and retailers who
introduce illegal goods into the stream
of commerce. This rulemaking will help
clarify for all regulated parties,
including retailers, that liability for the
importation of nonroad vehicles,
engines and equipment in violation of
the Clean Air Act and/or its
implementing regulations extends
beyond the manufacturer and direct
importer of the product.
We requested comments regarding
revisions to § 1068.101 to clarify the
types of actions for which EPA may
pursue enforcement proceedings. In this
rule we are finalizing such clarifying
provisions in § 1068.101. Section 203 of
the Act states that performing certain
acts, ‘‘and the causing thereof,’’
constitutes a prohibited act. We are
adding a new paragraph (c) in
§ 1068.101 to specifically include this
prohibition on the ‘‘causing’’ of any of
the prohibited acts listed in the statute
and the regulations. Adding this
clarification will help people who are
subject to the regulations to more fully
understand what actions are prohibited
and may potentially subject them to
enforcement proceedings under the Act.
The revisions themselves do not add
new enforcement authorities beyond
what is already specified in the statute.
Since we consider it a violation to
cause someone to commit a specified
prohibited act, persons causing any
such prohibited act would also be
subject to the full administrative and
judicial enforcement actions allowable
under the Act and the regulations. The
prohibition on ‘‘causing’’ a prohibited
act would apply to all persons and
would not be limited to manufacturers
or importers of regulated engines or
equipment.
EPA interprets the ‘‘causation’’ aspect
of section 203 broadly. In assessing
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whether a person has caused a
prohibited act, EPA will evaluate the
totality of the circumstances. For
example, in certain circumstances EPA
believes that a retailer may be
responsible for causing the importation
of engines or equipment not covered by
a valid certificate of conformity or
otherwise in violation of our
regulations, such as the emission
labeling requirements. In addition to the
prohibitions that apply to manufacturers
and importers under section 203, EPA
will also consider many factors in
assessing whether a manufacturer,
importer, retailer, distributor or other
person has caused a prohibited act. For
example, contractual (or otherwise
established) business relationships of
those persons involved in producing
and/or selling new engines and
equipment could be evidence of the
ability of the person to cause a violation.
In addition, we would consider the
particular efforts or influence of the
alleged violator contributing to, leading
to, or resulting in the prohibited act. On
the other hand, we would also consider
a person’s efforts to prevent such a
violation as evidence that they did not
cause the violation.
EPA will evaluate the entire
circumstances in determining whether a
person caused another person to commit
a prohibited act such as importing
engines or equipment in violation of our
regulations.
To assist importers, distributors,
retailers, and the general public to
determine whether the products they
are buying or selling comply with EPA
regulations, EPA is expanding its
compliance assistance efforts. Imports
compliance assistance information is
available at https://www.epa.gov/otaq/
imports/index.htm and https://
www.bordercenter.org/chem/
vehicles.htm. Additionally, general
certification information may also be
found at https://www.epa.gov/otaq/
nonroad.
(7) Engine rebuilding and replacement
engines
We are finalizing the proposed
changes to § 1068.240. In addition, we
are also making other changes to that
section to address manufacturers’
concerns for producing short blocks
from previous-tier engines as
replacement components for engines
needing service in the field. (See
Section VIII.C.1 for additional
discussion.) The current provisions for
the replacement-engine exemption in
§ 1068.240 require that manufacturers
take possession of the old engine (or
confirm that it has been destroyed) and
take steps to confirm that the exemption
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is needed for each new replacement
engine. We acknowledge that these
requirements could limit the
manufacturers’ ability in some cases to
respond quickly for operators that
would depend on minimizing their
downtime.
The most significant change being
made in response to the manufacturers
comments is the allowance for limited
use of partially complete engines as
replacement components without the
administrative requirements and
oversight provisions that currently
apply under § 1068.240. We have
created a streamlined approach for
manufacturers to produce and sell a
certain number of replacement engines,
including partially complete engines,
based on production volumes from
preceding years. We are adopting a
threshold of 1.0 percent of annual
production through 2013 and 0.5
percent for 2014 and later. To calculate
the number of engines under this
provision, manufacturers would first
determine their U.S.-directed
production volumes of certified engines
each year. This information is generally
submitted as part of the reporting for
production-line testing or in separate
annual reports. The manufacturer would
consider the preceding three model
years to select the highest total
production volume of certified engines
across all their models in a given year.
Multiplying this production volume by
0.01 (or 0.005 starting in 2014) would
give the number of engines that the
manufacturer could produce without
triggering the administrative
requirements currently specified in
§ 1068.240. (We may approve the use of
calculations based on earlier model
years in unusual circumstances, such as
the case where a manufacturer opts out
of a broad category of engine production
but continues to supply service parts for
those models.) These threshold values
should allow manufacturers the
flexibility to meet the demand for
partially complete replacement engines,
but at production levels that clearly will
not undermine the expected benefits of
the emission standards that otherwise
apply to new engines. For any number
of noncompliant replacement engines
exceeding the specified threshold,
manufacturers would need to meet all
the requirements that currently apply
under § 1068.240.
The engine grouping includes fairly
broad aggregation of products to keep
similar engines together. For example,
all outboard engines, all snowmobiles,
and all handheld engines would be
counted together as separate groups.
Diesel engines are generally sold to
distributors in a configuration that
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could be adapted for use in nonroad
applications, either land-based or
marine, or in stationary applications.
Engine manufacturers should therefore
aggregate their sales of these engines
without regard to their eventual
deployment in any of these
applications. However, we are aware
that the very wide range in sizes and
sales volumes makes it necessary to
prevent aggregating large and small
engines. Without this, the high sales
volumes associated with small engines
could allow for unlimited production of
high-power replacement engines. Since
it is not possible to establish a power
rating for a partially complete engine, it
is necessary instead to rely on engine
displacement to differentiate these
products. The selected per-cylinder
cutpoints reflect existing regulatory
requirements and production and
marketing characteristics related to
current engine offerings. The situation is
similar for spark-ignition engines that
may be used in stationary or nonroad
applications (including marine), except
that there is a much less pronounced
range in engine sizes. The engine
groupings for calculating allowable
numbers of engines under this approach
are shown in Table VIII.C–1.
We are also applying the replacementengine exemption provisions to heavy-
duty highway engines. There have been
no such exemption provisions in the
past; however, we are expecting engine
technologies to change significantly in
the coming years such that vehicle
owners may be unable to replace
engines that fail prematurely without
being able to access replacement
engines that are specifically built to
match the earlier configuration. We
believe these engines can be accounted
for separately from nonroad and
stationary engines with respect to
production volumes, but we are
otherwise applying all the provisions of
§ 1068.240 equally to heavy-duty
highway engines.
TABLE VIII.C–1—AGGREGATING SETS FOR STREAMLINED REPLACEMENT-ENGINE PROVISIONS
Standard-setting part
Highway CI .........................................................
40 CFR part 86 ................................................
Nonroad CI, Stationary CI, and Marine CI ........
40 CFR part 1039 or 40 CFR part 1042 .........
Marine SI ............................................................
Large SI, Stationary SI, and Marine SI
(sterndrive/inboard only).
Recreational vehicles .........................................
40 CFR part 1045 ............................................
40 CFR part 1048 or 40 CFR part 1045 .........
Small SI and Stationary SI ................................
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Engine category
40 CFR part 1054 ............................................
off-highway motorcycle, all-terrain
snowmobile.
handheld, Class I, Class II.
There are two special situations to
note. First, the replacement-engine
provisions do not apply to locomotives,
which have already been established in
previous rulemakings. Second, the
provisions for a streamlined approach
for replacement engines do not apply for
engines with per-cylinder displacement
over 7.0 liters. These are generally very
large, custom-built engines with low
production volumes, so we believe it is
not necessary or appropriate for engine
manufacturers to maintain an inventory
of these engines (complete or partially
complete) on the assumption that
someone wanting a replacement engine
could not install an engine certified to
emission standards for the current
model year.
We are making an additional change
to the replacement-engine exemption in
§ 1068.240 to clarify what provisions
apply for short blocks from a currently
certified engine family. These are
considered engines under the new
regulatory definitions, so they need to
be covered by a certificate of conformity
or an exemption. We are specifying that
short blocks from an engine model
certified for the current model year are
exempt under the replacement-engine
exemption. These engines do not need
an exemption based on their level of
emission control since they are identical
to certified engines meeting current
standards. Rather, these engines need an
exemption simply because they are
shipped before they reach a certified
configuration. Final assembly would
typically be performed by the owner or
a local service facility rather than an
equipment manufacturer. We are
therefore applying no conditions or
restrictions on the sale of these
replacement engines, other than the
need for being part of a certified engine
family and being labeled appropriately.
The regulation specifies how to label the
engine blocks to ensure that they can be
clearly identified as replacement
components. The regulation also
clarifies that anyone completing the
assembly of such an engine in violation
of applicable requirements is a
manufacturer who has committed a
prohibited act. For example, installing
such an engine in a new piece of
equipment would violate the conditions
of the replacement engine exemption
and we may hold responsible any
parties involved in assembling or
installing the engine.
Simplified labeling requirements
apply to current-tier short blocks used
as replacement engines and to previoustier short blocks falling under the
streamlined approach for replacement
engines described above. The general
expectation is that the final, assembled
engines continue to have a label
describing their certification status
(unless they were built before emission
standards started to apply). For engines
in which the certification label is on the
short block or another component that
is part of the short-block assembly, we
require that the short block includes a
permanent label identifying the name of
the manufacturer, the part number of
the short-block assembly, and a short
statement describing this as a
replacement engine. For engines in
which the certification label is mounted
on the equipment or on a part of the
engine that will likely be preserved as
part of the final assembly, we require
similar labeling except that the label
does not need to be permanent.
In addition, manufacturers have
expressed a concern that the engine
rebuilding provisions in § 1068.120 and
the replacement engine provisions in
§ 1068.240 do not clearly address the
situation in which rebuilt engines are
used to repower equipment where the
engine being replaced meets alternate
emission standards (such as those
produced under the Transition Program
for Equipment Manufacturers). These
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Engine subcategories
40 CFR part 1051 ............................................
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disp. < 0.6 L/cyl
0.6 ≤ disp. < 1.2 L/cyl
disp. ≥ 1.2 L/cyl
disp. < 0.6 L/cyl
0.6 ≤ disp. < 1.2 L/cyl
1.2 ≤ disp. < 2.5 L/cyl
2.5 ≤ disp. < 7.0 L/cyl
outboard personal watercraft.
all engines
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engines are not certified to the emission
standards that otherwise apply for the
given model year, so there may be some
confusion regarding the appropriate way
of applying these regulatory
requirements. We are therefore adopting
clarifying language to make sure the
required statements on engine labels
and the underlying regulatory
requirements reflect this scenario.
(8) Delegated Assembly
We understand that engine
manufacturers have competing interests
both to maintain the ability to arrange
flexible assembly procedures and
agreements, and to ensure that their
engines are introduced into commerce
only after being assembled in the
certified configuration. We share those
objectives and believe the regulations
related to delegated assembly serve the
purpose of creating a framework for
balancing these different concerns.
These regulatory provisions will help
manufacturers by defining practices that
prevent a situation where
competitiveness concerns cause them to
take steps to reduce costs at the risk of
producing noncompliant products.
We proposed special delegated
assembly provisions for Small SI
engines, rather than applying the
delegated assembly provisions of part
1068. In this final rule, however, we are
consolidating the various approaches for
different types of engines and
integrating them into a single framework
that will apply generally for heavy-duty
highway engines and for nonroad
engines. The main difference between
these previously existing programs is
the allowance for heavy-duty highway
engines to rely either on pricing engines
and aftertreatment components together
or auditing vehicle manufacturers, but
not necessarily both, to ensure that
installed engines are in a certified
configuration. While we are concerned
about the incentive for vehicle and
equipment manufacturers to gain a
financial advantage if aftertreatment
components are not priced together with
the engine, we believe requiring engine
manufacturers to perform audits of
vehicle or equipment manufacturers is
generally sufficient to provide the
proper assurances that engines are being
properly assembled and installed.
Conversely, we believe that pricing
aftertreatment and engines together is a
strong enough assurance of proper
assembly and installation procedures
that audits are generally not necessary
as an additional oversight measure. We
note that these provisions spell out a
minimum level of oversight for engine
manufacturers. There may be instances,
such as a new relationship with a
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vehicle or equipment manufacturer or
some other reason to have less
confidence in proper assembly
procedures, where the engine
manufacturer would want or need to
take steps beyond what the regulations
require to ensure that engines are
assembled properly.
We believe there is a strong advantage
in implementing requirements
uniformly across all the engine
programs, both for EPA and for
manufacturers. Aside from the pricing
and auditing requirements described
above, we are making the following
provisions part of the final program,
which were part of one or more of the
programs adopted earlier in parts 85 and
1068, :
• Auditing rates are generally set at
four equipment (or vehicle)
manufacturers per year, or enough to
rotate through all the equipment
manufacturers over a four-year period,
whichever is less. A reduced rate may
apply after several years of successful
implementation of these requirements.
• We are continuing the approach
already adopted to provide for a
streamlined demonstration for
integrated manufacturers where the
auditing would effectively be an
internal practice.
• Engine manufacturers remain
responsible for the in-use compliance of
engines sold using the delegatedassembly provisions. This means, for
example, that these engines would be
subject to recall if we find that there are
a substantial number of nonconforming
engines.
In addition, we are including the
following provisions in the unified
approach to delegated assembly that
were initiated as part of the proposal for
Small SI engines:
• Distributors may participate in
delegated assembly, but only to the
extent that they act as equipment
manufacturers, adding aftertreatment
devices before shipping the engines to
vehicle or equipment manufacturers.
Allowing distributors to further delegate
engine assembly to another set of
companies raises fundamental questions
about the ability of engine
manufacturers to adequately ensure
proper final assembly of their engines.
We are making a temporary allowance
for this for Small SI engines to
accommodate the transitional
provisions allowing equipment
manufacturers to gradually work toward
making Phase 3 products. Starting in
2015, Small SI manufacturers may rely
on distributors to act as their agents
only with our approval. Note that this
restriction on distributors does not
apply in cases where the distributor has
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a financial or administrative role in
facilitating a transaction between engine
and equipment manufacturers where the
engine and equipment manufacturers
meet all the requirements that apply
under § 1068.261(d).
• If engine manufacturers design their
air-intake systems such that they
depend on specific parts (identifiable by
part number) to achieve proper air flow
through the engine, that raises concerns
that are similar to aftertreatment
devices. In fact, we are currently
pursuing an enforcement case where an
equipment manufacturer did not follow
the engine manufacturer’s directions to
use a specific air filter. We are
specifying that air filters identified by
part number must be included in
delegated assembly, though we require
audits related to air filters only if audits
are already occurring for exhaust
systems. If manufacturers specify intake
air systems by performance parameters
such as maximum pressure drop across
the air filter, the delegated-assembly
provisions do not apply. This is similar
to the way we have treated exhaust
components for systems not requiring
exhaust aftertreatment. See
§ 1068.260(a).
• Vehicle or equipment
manufacturers submitting annual
affidavits must include a count of
aftertreatment devices received to verify
that there were enough of the right
models of aftertreatment devices for the
number of engines involved.
• Engines need to be labeled to
identify their status as delegatedassembly engines, either with a
removable label or with ‘‘Delegated
Assembly’’ noted on the engine’s
permanent label. This ensures that
engines will not be introduced into
commerce without an indication of their
status relative to the certified
configuration.
• Engine manufacturers must confirm
that vehicle or equipment
manufacturers have ordered
aftertreatment devices corresponding to
an engine order, but this confirmation is
limited to the initial shipment of
engines for a new certification and may
occur up to 30 days after the engines
have been ordered.
• For engines subject to requirements
for production-line testing or selective
enforcement audits, we specify that
aftertreatment components must be
randomly procured. We agree with the
suggestion in the comments to broaden
the allowance for randomly procuring
components. As long as manufacturers
use a method to randomly select
components that are appropriate for the
particular engine configuration, these
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components may come from any point
in the normal distribution chain.
Manufacturers raised a concern
regarding the possibility that they may
inappropriately be paying Customs
duties based on the value of
aftertreatment devices that were priced
with the engine even though they would
be shipped separately. We have
confirmed with the U.S. Customs and
Border Protection that such an
inappropriate payment of import duties
can be avoided with documentation
showing that the price of the engine
includes a charge for components that
are not included in that particular
shipment. This also applies for
importing aftertreatment devices alone
where the import duty should not apply
based on the value of the engine and
aftertreatment together. This could most
easily be accomplished by itemizing the
invoice to identify the value of the
missing components relative to the
value of the rest of the engine. The
regulations now include these specific
instructions regarding invoicing with
respect to import duties.
We understand that there may be
companies complying with the
delegated assembly provisions in
§ 85.1713 or § 1068.260 today. The
changes included in this final rule
generally expand the flexibility of
complying with regulatory
requirements. These regulatory changes
generally apply immediately with the
effective date of the final rule. However,
there may be some need to modify
current practices to conform to the
revised regulation. If a manufacturer
needs additional time to comply, we
would expect to use the provisions of
§ 1068.40 to work out an arrangement
under which the manufacturer would be
able to make an orderly transition
toward complying with the new
requirements.
(9) Miscellaneous Changes
The most noticeable change we are
making to part 1068 is the proposed
clarification to the language throughout
to make necessary distinctions between
engines, equipment, and fuel-system
components—and particularly between
equipment using certified engines and
equipment that has been certified to
meet equipment-based standards. This
becomes necessary because the
evaporative emission standards apply in
some cases to equipment manufacturers
and boat builders, while the exhaust
emission standards apply only to engine
manufacturers. Some provisions in part
1068 apply to equipment manufacturers
differently if they hold a certificate of
conformity rather than merely installing
certified engines (or certified fuel-
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system components). The changes in
regulatory language are intended to help
make those distinctions. See § 1068.2 for
a description of the new terminology
that we intend to use throughout part
1068.
We previously adopted a definition of
‘‘nonroad engine’’ that continues to
apply today (see § 1068.30). This
definition distinguishes between
portable or transportable engines that
may be considered either nonroad or
stationary, depending on the way they
will be used. The distinction between
nonroad and stationary engines is most
often relevant for new engines in
determining which emission standards
apply. However, we have received
numerous questions related to
equipment whose usage has changed so
that the original designation no longer
applies. The text of that original
definition did not clearly address these
situations. We are therefore adopting the
proposed provisions that apply when an
engine previously used in a nonroad
application is subsequently used in an
application other than a nonroad
application, or when an engine
previously used in a stationary
application is moved (see § 1068.31). In
response to comments, we are also
including language in the final rule to
clarify that switching between nonroad
and stationary does not change the
engine’s model year for purposes of
establishing applicable standards. The
engine would need to meet applicable
requirements for its new application (or
status), but this would not involve
certifying the engine as new for the
current model year. Note that the
purpose of these changes to regulatory
language is to clarify existing provisions
rather than change which requirements
apply for specific situations.
We are adopting the proposed
changes to the thresholds for
determining whether to investigate or
report emission-related defects. These
changes are intended to more carefully
reflect the level of investigation and
reporting that should apply for very
high-volume engine families. In
particular, we specify that
manufacturers should investigate
defects if potential (unscreened)
emission-related defects exceed 4
percent for sales volumes between
50,000 and 550,000, with a threshold of
25,000 for all families with sales
volumes above 550,000. Similarly, we
specify that manufacturers should send
a report if confirmed emission-related
defects exceed 1 percent for sales
volumes between 50,000 and 550,000,
with a threshold of 6,000 for all families
with sales volumes above 550,000.
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Several of the new provisions in part
1068 address fundamental issues for
complying with emission standards.
Defining ‘‘engine’’ and ‘‘date of
manufacture,’’ clarifying the timing of
the transition to new model years,
adding requirements for shipping
partially complete engines to secondary
engine manufacturers, and creating a
new path for exempting replacement
engines could lead manufacturers to
make significant changes in the way
they comply with the regulations.
However, in many cases we would
expect the new regulations to generally
reflect current business practices. We
are therefore amending the regulatory
requirements to part 1068 without
identifying a certain lead time before the
requirements apply. Instead, to address
those situations where manufacturers
need time to make a transition toward
complying with new requirements, we
are adding a general provision allowing
us to approve a manufacturer’s request
to delay implementation of the new
requirements in part 1068 for up to 12
months from the effective date of the
final rule (see § 1068.40). The changes to
part 1068 have a legal effective date of
December 8, 2008. We will generally
approve these requests if manufacturers
can demonstrate that it would be
impractical to comply with the new
requirements in the given time frame.
We may consider the potential for
adverse environmental impacts in our
decision.
In addition, we proposed several
amendments to part 1068 to clarify
various items. These are being finalized,
including:
• § 1068.101(a)(1): Revising the
prohibited act to specify that engines
must be ‘‘covered by’’ a certificate rather
than ‘‘having’’ a certificate. The revised
language is more descriptive and
consistent with the Clean Air Act.
• § 1068.101(a)(1)(i): Clarifying that
engines or equipment are considered to
be uncertified if they are not in a
configuration that is included in the
applicable certificate of conformity.
This applies even if the product had an
emission label stating that it complies
with emission standards.
• § 1068.101(a)(2): Clarifying the
prohibition on recordkeeping to apply
also to submission of records to the
Agency.
• § 1068.101(b)(1): Clarifying the
prohibition against using engines in a
way that renders emission controls
inoperative to emphasize that it
includes misfueling or failing to use
additives that the manufacturer
specifies as part of the engine’s certified
configuration. This is more likely to
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apply for compression-ignition engines
than spark-ignition engines.
• § 1068.101(b)(7): Clarifying the
prohibitions related to warranty to
require the submission of specified
information in the application for
certification; adding language to identify
obligations related to recall and
installation and maintenance
instructions; and preventing the
manufacturer from communicating to
users that warranty coverage is
conditioned on using authorized parts
or service facilities. These provisions
are consistent with requirements that
apply in other EPA programs.
• § 1068.105(a): Revising the
regulation to allow equipment
manufacturers to use up normal
inventories of previous model year
engines only if it is a continuation of
ongoing production with existing
inventories. These provisions do not
apply for an equipment manufacturer
starting to produce a new equipment
model.
• § 1068.105: Eliminating paragraph
(b) related to using highway certification
for nonroad engines or equipment since
these provisions are spelled out
specifically for each nonroad program
where appropriate.
• § 1068.105(b): Clarifying the
requirement to follow emission-related
installation instructions to include
installation instructions from
manufacturers that certify components
to evaporative emission standards.
• § 1068.120: Clarifying that the
rebuilding provisions apply to
maintenance related to evaporative
emissions.
• § 1068.240: Clarifying that the scope
of the exemption for new replacement
engines is limited to certain engines.
• § 1068.250: Revising the
applicability of the small-business
hardship provisions to address a
situation where the standard-setting part
does not define criteria for establishing
which companies qualify as smallvolume manufacturers; where we do not
already specify such criteria, we will
rely on the criteria established by the
Small Business Administration.
• § 1068.250: Clarifying the timing
related to hardship approvals and the
ability to get extensions under
appropriate circumstances.
• § 1068.305: Clarifying that that the
requirement to submit importation
forms applies to all engines, not just
nonconforming engines; also adding a
requirement to keep these records for
five years. Both of these changes are
consistent with the Customs regulations
at 19 CFR 12.74.
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• Part 1068, Appendix I: Defining
emission-related components related to
evaporative emission controls.
D. Amendments Related to Large SI
Engines (40 CFR Part 1048)
We are making a variety of technical
amendments to the regulations in 40
CFR part 1048 for Large SI engines, as
described in this section.
As described in Section V.E.1, we are
establishing a provision to allow for
assigned deterioration factors for smallvolume engine families for Small SI
engines. We requested comment on
applying this kind of provision to Large
SI engines, for which manufacturers do
more extensive testing to demonstrate
compliance over a useful life of 5,000
hours. We are therefore including in the
final rule an allowance for
manufacturers to use an assigned
deterioration factor for engine families
with U.S.-directed production volumes
up to 300 units. This should provide
significant relief in the testing burden
for certifying very small engine families.
We are adopting the proposed
changes to the provisions related to
competition engines to align with the
final rule for Small SI engines. Any
Small SI engine that is produced under
the competition exemption will very
likely exceed 19 kW. As a result, we
believe it is appropriate to make these
provisions identical to avoid confusion.
Manufacturers have notified us that
the transient test for constant-speed
engines does not represent in-use
operation in a way that significantly
affects measured emission levels. This
notification is required by
§ 1065.10(c)(1). In particular,
manufacturers have pointed out that the
specified operation involves light
engine loads such that combustion and
exhaust temperatures do not rise enough
to reach catalyst light-off temperatures.
As a result, meeting the standard using
the constant-speed transient test will
require the use of significantly oversized
catalysts, which will add significant
costs without a commensurate
improvement for in-use emission
control. We faced a similar dilemma in
the effort to adopt transient standards
for nonroad diesel engines, concluding
that the transient standards should not
apply until we develop a suitable duty
cycle that more appropriately reflects
in-use operation. As proposed, we are
taking this same approach for Large SI
engines, waiving the requirement for
constant-speed engines to meet the
transient standards until we are able to
develop a more appropriate duty cycle.
We are clarifying that manufacturers
certifying constant-speed engines
should describe their approach to
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controlling emissions during transient
operation in their application for
certification. Manufacturers must
continue to meet the standards for
steady-state testing and the field-testing
standards continue to apply. See
Section 1.8 of the Summary and
Analysis of Comments for a discussion
of the methods for demonstrating
compliance with the field-testing
standards for certification.
Manufacturers have also pointed out
that a multiplicative deterioration factor
is problematic for engines with very low
emission levels. While the standard
allows that HC+NOX emissions may be
as high as 2.7 g/kW-hr, manufacturers
are certifying some engine families with
deteriorated emission levels below 0.1
g/kW-hr. These very low emission levels
are so far below the standard that
measurement variability and minor
engine-to-engine variability can lead to
small absolute differences in emission
levels that become magnified by a
deterioration factor that reflects the
extremely small low-hour measurement.
We are therefore finalizing the proposed
specification that manufacturers may
use an additive deterioration factor if
their low-hour emission levels are
below 0.3 g/kW-hr for HC+NOX or 0.5
g/kW-hr for CO. This change
accommodates the mathematical and
analyzer effects of very low emission
levels without changing the current
practice for the majority of engines that
are certified with emission levels closer
to the standard (we increased the
threshold from the proposed level of 0.3
g/kW-hr for CO to a level of 0.5 g/kWhr to reflect the greater variability in CO
emissions at this level of control). This
change removes the incentive for
manufacturers to increase their engine’s
emission levels to avoid an artificially
large deterioration factor. The only
exception is for cases in which good
engineering judgment dictates that a
multiplicative deterioration factor will
nevertheless be appropriate for engines
with very low emissions. This may be
the case if an engine’s deterioration can
be attributed, even at very low emission
levels, to proportionally decreased
catalyst conversion of emissions from an
aged engine. It is important to note that
Large SI engine manufacturers are
subject to in-use testing to demonstrate
that they meet emission standards
throughout the useful life. Should such
testing indicate that an additive
deterioration factor does not
appropriately reflect actual
performance, we will require
manufacturers to revise their
deterioration factors appropriately, as
required under the regulations. If such
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discrepancies appear for multiple
manufacturers, we will revise the
regulation to again require
multiplicative deterioration factors for
all aftertreatment-based systems.
Most Large SI engines are installed in
equipment that has metal fuel tanks.
This formed the basis of the regulatory
approach to set evaporative emission
standards and certification
requirements. Manufacturers have
raised questions about the appropriate
steps to take for systems that rely on
plastic fuel tanks. We have determined
that the current emission standards and
test procedures do not require
manufacturers to account for
permeation emissions from plastic fuel
tanks. To address this concern, we are
revising the regulations to reference the
test procedures in part 1060, where
preconditioning and measurement
procedures clarify how to test plastic
fuel tanks. We are also specifying that
the design-based certification for plastic
fuel tanks meeting the diurnal emission
standards must incorporate the
technologies specified in 40 CFR
1060.240. For other technologies, the
certifying manufacturer must perform
tests to demonstrate compliance with
the diurnal emission standards. Since
manufacturers will need some time to
meet these requirements, we are
implementing this change starting with
the 2010 model year. As a related
matter, we are also changing the
regulation to allow for component
certification of fuel tanks (see 40 CFR
1060.5). This will be necessary to
accommodate the situation described
above for plastic fuel tanks. This
administrative adjustment does not
affect the underlying requirement to
design and certify products to meet
applicable emission standards. We
changed the final rule in response to
comments, mainly to include more
careful specification of canister
preconditioning procedures for those
systems that certify by testing rather
than by design.
In the proposal we requested
comment on updating the reference
standard for specifying low-permeation
fuel lines. The current permeation
standards for Large SI equipment
references Category 1 fuel lines as
defined in the version of SAE J2260 that
was issued November 1996. We are
adopting by reference the updated
version of SAE J2260, which was
finalized in November 2004 by the
Society of Automotive Engineers. The
new procedures have two primary
differences related to fuel line
permeation. First, the test fuel was
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changed from CM15 to CE10.123 Second,
the associated limits for the different
categories of fuel line permeation were
revised. Data presented in Chapter 5 of
the Final RIA suggest that permeation
rates from low-permeation fuel line
materials can be less than half on CE10
than on CM15. The permeation
specification for Category 1 fuel line
was revised by SAE from 0–25 g/m2/day
to 3–10 g/m2/day. (A new Category 0
was added at 0–3 g/m2/day.)
Directionally, the new Category 1
permeation limits seem to account for
the change in the test fuel. In addition,
ethanol fuel blends are common with
in-use fuels while methanol fuel blends
are much less common. We are revising
the regulation to specify that fuel lines
must meet the Category 1 specification
in the 2004 version of SAE J2260.
We are making several additional
technical amendments to part 1048.
Many of these simply correct
typographical errors or add references to
the regulatory cites in part 1054 for
Small SI engines. Several changes are
intended merely to align regulatory
language with that of other programs,
including those that are subject to new
standards under this final rule. In
addition, we are making the changes
described below. Note that the changes
being made to the production-line and
in-use testing requirements are being
made in response to comments. As
noted, a few others are also being made
in response to comments. However,
most of these changes are being
finalized as proposed.
• § 1048.5: Clarifying that locomotive
propulsion engines are not subject to
Large SI emission standards, even if
they use spark-ignition engines. This is
based on the separate provisions that
apply to locomotives in Clean Air Act
section 213 (including those that use
spark-ignition engines).
• § 1048.101: Clarifying
manufacturer’s responsibility to meet
emission standards for different types of
testing, especially to differentiate
between field-testing standards and
duty-cycle standards.
• § 1048.105: Clarifying that only the
permeation standards of SAE J2260
apply to fuel lines used with Large SI
engines.
• § 1048.105: Clarifying that the
requirement to prevent fuel boiling is
affected by the pressure in the fuel tank.
The regulation currently characterizes
the boiling point of fuel only at
atmospheric pressure. Pressurizing the
fuel tank increases the boiling point of
123 ‘‘C’’ refers to fuel C as specified in ASTM D
412, E10 refers to 10 percent ethanol, and M15
refers to 15 percent methanol.
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the fuel. We are also adding clarifying
language to describe how engine
manufacturers may meet their
requirements related to fuel boiling by
describing appropriate steps or
limitations in their installation
instructions.
• § 1048.105: Reorganizing the
regulatory provisions to align with the
new language in 40 CFR part 1060, and
relying on those test procedures. This
will help to provide uniformity across
our nonroad programs.
• § 1048.110: (1) Clarifying that
‘‘malfunctions’’ relate to engines failing
to maintain emission control and not to
diagnostic systems that fail to report
signals. (2) Clarifying that the
malfunction indicator light needs to stay
illuminated for malfunctions or for
system errors. (3) Limiting the scope of
diagnostic requirement to engines with
closed-loop controls and three-way
catalysts. This limitation is consistent
with the conclusion we have reached for
Marine SI engines.
• § 1048.120: Clarifying that the
emission-related warranty covers only
those components from 40 CFR part
1068, Appendix I, whose failure will
increase emissions of regulated
pollutants.
• § 1048.125: Giving examples of
noncritical emission-related
maintenance, such as changing spark
plugs and re-seating valves.
• § 1048.135: Revising the engine
labeling requirements to allow omission
of the manufacturing date only if the
date is stamped, engraved or otherwise
permanently applied on the engine,
rather than allowing manufacturers to
keep records of engine build dates. This
is important for verifying that engines
comply with standards based on their
build date. This requirement takes effect
starting with the 2010 model year. See
Section 1.3 of the Summary and
Analysis of Comments for further
discussion of issues related to this
requirement.
• § 1048.205: Removing detailed
specifications for describing auxiliary
emission control devices in the
application for certification. This
responds to the concern expressed by
manufacturers that the existing, very
prescriptive approach requires much
more information than is needed to
adequately describe emission control
systems. We are leaving in place a broad
requirement to describe emission
control systems and parameters in
sufficient detail to allow EPA to confirm
that no defeat devices are employed.
Manufacturers should be motivated to
include substantial information to make
such determinations in the certification
process, rather than being subject to this
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type of investigation for emission
control approaches that are found to be
outside of the scope of the application
for certification. We may require
manufacturers to submit additional
information if the description submitted
with the application is not adequate for
evaluating the appropriateness of the
design.
• § 1048.205: Adding a requirement
to align projected production volumes
with actual production from previous
years. This does not imply additional
reporting or recordkeeping
requirements. It is intended simply to
avoid situations where manufacturers
intentionally mis-state their projected
production volumes to gain some
advantage under the regulations.
• § 1048.205: Specifying that
manufacturers must submit modal
emission results rather than just
submitting a weighted average. Since
this information is already part of the
demonstration related to the fieldtesting standards, this should already be
common practice.
• § 1048.220: Clarifying that if
manufacturers change their
maintenance instructions after starting
production for an engine family, they
may not disqualify engines for in-use
testing or warranty claims based on the
fact that operators did not follow the
revised maintenance instructions.
• § 1048.225: Clarifying the
terminology to refer to ‘‘new or
modified engine configurations’’ rather
than ‘‘new or modified nonroad
engines.’’ This is necessary to avoid
using the term ‘‘new nonroad engine’’ in
a way that differs from the definition in
§ 1048.801.
• § 1048.230: Clarifying that engine
families relate fundamentally to
emission certification and that we will
expect manufacturers to suggest a
tailored approach to specifying engine
families under § 1048.230(d) to occur
only in unusual circumstances.
• § 1048.250: Adding a requirement
for manufacturers to report their
production volumes for an engine
family separate from reports for
production-line testing. For example, by
excluding small-volume families from
production-line testing, the reports of
those production volumes would
otherwise no longer be available to us.
Also, we are clarifying that
manufacturers must report total
production volumes for an engine
family for any production that occurs
after submission of the final PLT report
for the model year.
• § 1048.301: Allowing small-volume
emission families to be exempted from
production-line testing requirements.
This applies for engine families with
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sales volumes below 150 units. This
level of production does not allow for
adequate testing to use the statistical
techniques before exceeding specified
maximum testing rates.
• § 1048.301: Specifying that
manufacturers may use an alternate
method for production-line testing by
using field-grade analyzers (instead of
lab-grade) without prior approval, as
long as they double the specified
minimum sampling rate.
• § 1048.305: Clarifying that (1) tested
engines should be built in a way that
represents production engines and (2)
the field-testing standards apply for any
testing conducted (this may involve
simply comparing modal results to the
field-testing standards). We are also
revising the provision related to repeat
testing after an invalidated test to
specify that manufacturers do not need
our approval before retesting, except
that we may require this if we find that
tests have been improperly invalidated.
• § 1048.310: Clarifying the
relationship between quarterly testing
and compliance with the annual testing
requirements.
• § 1048.315: Correcting the equation
for the CumSum statistic to prevent
negative values.
• § 1048.345: Changing the PLT
reporting deadline from 30 to 45 days
after the end of each calendar quarter.
This aligns with change we are making
in other programs.
• § 1048.350: Allowing manufacturers
to keep electronic records related to
production-line testing rather than
paper records.
• § 1048.405: Adding a provision
allowing for an adjustment of in-use
testing plans if unforeseen
circumstances prevent completion of
the testing effort. This aligns with the
change described in Section IV for
Marine SI engines.
• § 1048.410: Clarifying that repeat
tests with an in-use test engine are
acceptable, as long as the same number
of repeat tests are performed for all
engines.
• § 1048.415: Clarifying that the
provisions related to defect reporting in
40 CFR 1068.501 apply for in-use
testing.
• § 1048.501: Removing specified
mapping procedures, since these are
addressed in 40 CFR part 1065.
• § 1048.501: Clarifying the
evaporative testing procedures, mainly
by describing preconditioning
procedures for engines equipped with
carbon canisters (loading with vapors,
then operating the engine to purge the
canister appropriately). These
procedures are consistent with the
requirements we specify for light-duty
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vehicles in part 86 and for nonroad
equipment in part 1060.
• § 1048.505: (1) Removing redundant
text and removing sampling times
specified in Table 1, since these are
already addressed in § 1048.505(a)(1);
(2) correcting the mode sequence listed
in the table for ramped-modal testing;
(3) clarifying that cycle statistics for
discrete-mode testing are defined in
§ 1065.514. This involves treating the
series of modes as if it were continuous
operation; and (4) referring to
§ 1065.510 for idle specifications. These
idle specifications provide more
detailed instructions; we do not intend
to change the way manufacturers test at
idle.
• §§ 1048.605 and 1048.610:
Requiring some demonstration that the
sales restrictions that apply for these
sections are met, and clarifying the
provisions related to emission credits
for vehicles that generate or use
emission credits under 40 CFR part 86.
• § 1048.801: (1) Revising several
definitions to align with updated
definitions adopted for other programs;
(2) Expanding the definition of smallvolume engine manufacturer to also
include companies with annual U.S.
production volumes of no more than
2,000 Large SI engines. This aligns with
the provisions already adopted by
California ARB. (3) Revising (in
response to comments) the provision for
emission-data engines to specify that the
low-hour test result should generally
occur after no more than 125 hours of
engine operation. The regulations
separately specify that engines may be
presumed stabilized after 50 hours, so
this would allow at least 75 hours to
perform testing on various fuels and
configurations before the engine is no
longer eligible for testing low-hour
results. (4) Clarifying that an imported
motor vehicle (or motor vehicle engine)
that has been converted for nonroad use
retains its original model year, but only
if it was originally certified under part
86. Converted vehicles and engines that
were not certified under part 86 have an
assigned model year based on the date
of conversion for nonroad use and must
therefore meet nonroad standards based
on the new model year.
E. Amendments Related to Recreational
Vehicles (40 CFR Part 1051)
We are making a variety of technical
amendments to the regulations in 40
CFR part 1051 for recreational vehicles,
as described in this section.
In the proposal we requested
comment on revising the regulation to
allow for manufacturers of fuel-system
components to certify that their
products meet emission standards. For
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recreational vehicles we adopted a
program in which the exhaust and
evaporative emission standards apply to
the vehicle so we did not set up a
process for certifying fuel-system
components. We continue to believe
that evaporative emission standards
should apply to the vehicle. However,
we are revising the final rule to include
a process by which manufacturers of
fuel-system components can opt into
this program by certifying their fuel
tanks or fuel lines to the applicable
standards. While this is a voluntary
step, any manufacturer opting into the
program in this way will be subject to
all the requirements that apply to
certificate holders. While manufacturers
of recreational vehicles will continue to
be responsible for meeting standards
and certifying their vehicles, it may be
appropriate to simplify their compliance
effort by allowing them to rely on the
certification of the fuel line
manufacturer or fuel tank manufacturer.
We are making several additional
technical amendments to part 1051.
Many of these simply correct
typographical errors or add references to
the regulatory cites in part 1054. Several
changes are intended merely to align
regulatory language with that of other
programs, including those that are
subject to the standards in this final
rule. In addition, we are making the
changes described below. Note that the
changes being made to the productionline and other testing requirements are
being made in response to comments.
As noted, a few others are also being
made in response to comments or as
clarifications of existing text. However,
most of these changes are being
finalized as proposed.
• § 1051.1: Revising the speed
threshold for offroad utility vehicles to
be subject to part 1051. Changing from
‘‘25 miles per hour or higher’’ to ‘‘higher
than 25 miles per hour’’ aligns this
provision with the similar threshold for
qualifying as a motor vehicle in 40 CFR
85.1703.
• § 1051.5: Clarifying the status of
very small recreational vehicles to
reflect the provisions in the current
regulations in 40 CFR part 90 to treat
such vehicles with a dry weight under
20 kilograms as Small SI engines.
• § 1051.25: Clarifying that
manufacturers of recreational vehicles
that use engines certified to meet
exhaust emission standards must still
certify the vehicle with respect to the
evaporative emission standards.
• § 1051.120: Clarifying that the
emission-related warranty covers only
those components from 40 CFR part
1068, Appendix I, whose failure will
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increase emissions of regulated
pollutants.
• § 1051.125: Giving examples of
noncritical emission-related
maintenance, such as changing spark
plugs and re-seating valves.
• § 1051.135: Revising the labeling
requirements to allow omission of the
manufacturing date only if the date is
stamped, engraved, or otherwise
permanently applied on the vehicle,
rather than allowing manufacturers to
keep records of vehicle build dates. This
is important for verifying that vehicles
comply with standards based on their
build date. This requirement takes effect
starting with the 2010 model year. See
Section 1.3 of the Summary and
Analysis of Comments for further
discussion of issues related to this
requirement.
• § 1051.135: Adding a requirement
to label vehicles as described in part
1060 for evaporative emission controls.
Since this change may involve some
time for manufacturers to comply, we
are applying this requirement starting
with the 2010 model year.
• § 1051.137: Clarifying how the
labeling requirements apply with
respect to the averaging program and
selected family emission limits.
• § 1051.140: Allowing (in response
to comments) for identification of
engine displacement to the nearest
whole cubic centimeter (rather than the
nearest 0.5 cubic centimeter). This level
of precision is adequate for
implementing regulatory provisions
related to engine displacement.
• § 1051.145: Allowing the continued
use of part 91 test procedures (instead
of part 1065 procedures) for
snowmobiles subject to Phase 2 or Phase
2 standards. We will revisit this
provision in the context of adopting
revised Phase 3 standards.
• § 1051.205: Removing detailed
specifications for describing auxiliary
emission control devices in the
application for certification. This
responds to the concern expressed by
manufacturers that the existing, very
prescriptive approach requires much
more information that is needed to
adequately describe emission control
systems. We are leaving in place a broad
requirement to describe emission
control systems and parameters in
sufficient detail to allow EPA to confirm
that no defeat devices are employed.
Manufacturers should be motivated to
include substantial information to make
such determinations in the certification
process, rather than being subject to this
type of investigation for emission
control approaches that are found to be
outside of the scope of the application
for certification. We may require
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manufacturers to submit additional
information if the description submitted
with the application is not adequate for
evaluating the appropriateness of the
design.
• § 1051.205: Requirements to align
projected production volumes with
actual production from previous years.
This does not imply additional
reporting or recordkeeping
requirements. It is intended simply to
avoid situations where manufacturers
intentionally mis-state their projected
production volumes to gain some
advantage under the regulations.
• § 1051.220: Clarifying that if
manufacturers change their
maintenance instructions after starting
production for an engine family, they
may not disqualify vehicles for warranty
claims based on the fact that operators
did not follow the revised maintenance
instructions.
• § 1051.225: Clarifying the
terminology to refer to ‘‘new or
modified vehicle configurations’’ rather
than ‘‘new or modified vehicles.’’ This
is necessary to avoid confusion with the
term ‘‘new vehicle’’ as it relates to
introduction into commerce.
• § 1051.225: Clarifying the
provisions related to changing an engine
family’s Family Emission Limit after the
start of production.
• § 1051.255: Adopting a different
SAE standard for specifying lowpermeability materials to allow for
design-based certification of metal fuel
tanks with gaskets made of polymer
materials. The previous language does
not adequately characterize the
necessary testing and material
specifications.
• § 1051.230: Clarifying that engine
families relate fundamentally to
emission certification and that we will
expect manufacturers to suggest a
tailored approach to specifying engine
families under § 1051.230(e) to occur
only in unusual circumstances.
• § 1051.245: Revising the
specification for fuel lines meeting the
specifications of SAE J 2260 to include
the 2004 version of this standard as
described in Section VIII.D.
• § 1051.250: Adding a requirement
for manufacturers to report their
production volumes for an engine
family separate from reports for
production-line testing. For example, by
excluding small-volume families from
production-line testing, the reports of
production volumes would otherwise
no longer be available to us. Also, we
are clarifying that manufacturers must
report total production volumes for an
engine family for any production that
occurs after submission of the final PLT
report for the model year.
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• § 1051.301: Allowing small-volume
emission families to be exempted from
production-line testing requirements.
This applies for engine families with
production volumes below 150 units.
This level of production does not allow
for adequate testing to use the statistical
techniques before exceeding specified
maximum testing rates.
• § 1051.301: Specifying that
manufacturers may use an alternate
method for production-line testing by
using field-grade analyzers (instead of
lab-grade) without prior approval, as
long as they double the specified
minimum sampling rate.
• § 1051.305: Clarifying that tested
vehicles should be built in a way that
represents production vehicles.
• § 1051.305: Revising the provision
related to repeat testing after an
invalidated test to specify that
manufacturers do not need our approval
before retesting, except that we may
require this if we find that tests have
been improperly invalidated.
• § 1051.310: Clarifying the
relationship between quarterly testing
and compliance with the annual testing
requirements; and clarifying the testing
provisions that apply for engine families
where the production period is
substantially less than a full year.
• § 1051.315: Correcting the equation
for the CumSum statistic to prevent
negative values.
• § 1051.325: Clarifying the basis on
which we will approve retroactive
changes to the Family Emission Limit
for an engine family that has failed
under production-line testing.
• § 1051.345: Changing the PLT
reporting deadline from 30 to 45 days
after the end of each calendar quarter.
This aligns with change we are making
in other programs.
• § 1051.350: Allowing manufacturers
to keep electronic records related to
production-line testing rather than
paper records.
• § 1051.501: Adding a specified test
fuel for diesel-fueled recreational
vehicles that certify under part 1051.
This would generally involve either
low-sulfur diesel fuel (< 500 ppm
sulfur) or ultra low-sulfur diesel fuel (<
15 ppm sulfur).
• § 1051.505: (1) Clarifying that cycle
statistics for discrete-mode testing on an
engine dynamometer are defined in
§ 1065.514. This involves treating the
series of modes as if it involved
continuous operation. (2) Specifying
that manufacturers may choose between
discrete-mode and ramped-modal
measurements for production-line
testing if the application for certification
includes testing conducted with both
types of testing. (3) Referring to
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19:42 Oct 07, 2008
Jkt 217001
§ 1065.510 for idle specifications. These
idle specifications provide more
detailed instructions; we do not intend
to change the way manufacturers test at
idle.
• §§ 1051.605 and 1051.610:
Requiring a demonstration that the sales
restrictions that apply for these sections
are met.
• § 1051.650: Adding a requirement
to certify vehicles that are converted to
run on a different fuel. We expect this
is a rare occurrence, but one that we
should make subject to certification
requirements.
• § 1051.701: Clarifying that
manufacturers using emission credits to
meet emission standards must base their
credit calculations on their full product
line-up, rather than considering only
those engine families with Family
Emission Limits above or below the
emission standard.
• §§ 1051.710–1051.735: Making
various minor revisions to align with
regulatory specifications in other
programs.
• § 1051.735: Adding a requirement
to keep records related to banked
emission credits for as long as a
manufacturer intends for those credits
to be valid. This is necessary for us to
verify the appropriateness of credits
used for demonstrating compliance with
emission standards in later model years.
• § 1051.801: Revising several
definitions to align with updated
definitions adopted for other programs.
• § 1051.801: Clarifying that an
engine’s ‘‘maximum engine power’’
does not change if it is installed in a
vehicle or piece of equipment that limits
the engine’s operation. For example,
adding a speed limiter to a vehicle does
not affect the engine’s ‘‘maximum
engine power’’ as determined by the
engine manufacturer for the engine as it
would be tested using the specified
procedures.
• § 1051.801: Clarifying that an
imported motor vehicle that has been
converted for nonroad use retains its
original model year, but only if it was
originally certified under part 86.
Converted vehicles that were not
certified under part 86 have an assigned
model year based on the date of
conversion for nonroad use and must
therefore meet nonroad standards based
on the new model year.
F. Amendments Related to Heavy-Duty
Highway Engines (40 CFR Part 85)
We proposed to make several
adjustments to the provisions related to
delegated assembly specified in
§ 85.1713. These proposed adjustments
include:
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59143
• Removing the provision related to
auditing outside the United States since
equipment manufactured in other
countries will not be subject to these
provisions
• Clarifying that the exemption
expires when the equipment
manufacturer takes possession of the
engine, but not before it reaches the
point of final assembly
• Clarifying the prohibition related to
following installation instructions to
ensure that engines are in their certified
configuration when installed in a piece
of equipment.
We are adopting these proposed
provisions as part of a bigger effort to
harmonize delegated-assembly across
engine categories. See Section VIII.C.6
for further discussion of the changes in
delegated assembly in the harmonized
approach we are adopting in § 1068.261.
Note that the new labeling requirements
we are adopting take effect for heavyduty highway engines starting in the
2010 model year.
Manufacturers also submitted
comments describing technical and
practical challenges related to the
transition to using part 1065 test
procedures for heavy-duty highway
engines. We have agreed to delay the
mandatory use of part 1065 procedures
until July 2010. However, there are
several areas where part 1065 specifies
procedures or methods that are already
well established, where those methods
represent substantial improvements
over the existing procedures specified in
part 86. We are therefore not extending
the deadline for these specific
provisions. See § 86.1305–2010 for
additional information.
We have revised the final rule to
include new provisions allowing for a
replacement-engine exemption for
heavy-duty highway engines under
§ 1068.240 as described in Section
VIII.C.5.
G. Amendments Related to Stationary
Spark-Ignition Engines (40 CFR part 60)
On January 18, 2008 we promulgated
final emission standards for stationary
spark-ignition engines (73 FR 3567). The
final rule specified that stationary sparkignition engines at or below 19 kW
would be subject to all the same
emission standards and certification
requirements that apply to Small SI
engines. Since we are promulgating new
standards for Small SI engines in this
rule, these requirements should apply
automatically to those stationary
engines. However, since the Phase 3
standards are in 40 CFR part 1054, as
described in Section V, we are revising
the regulatory language for stationary
spark-ignition engines in 40 CFR part
E:\FR\FM\08OCR2.SGM
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Federal Register / Vol. 73, No. 196 / Wednesday, October 8, 2008 / Rules and Regulations
60, subpart JJJJ, to directly reference the
Phase 3 standards in part 1054, as
proposed.
H. Amendments Related to Locomotive,
Marine, and Other Nonroad
Compression-Ignition Engines (40 CFR
parts 89, 92, 94, 1033, 1039, and 1042)
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In response to comments, we are
making a variety of technical
amendments to regulatory provisions for
nonroad compression-ignition engines.
Several of these changes are intended to
align with the changes we are adopting
in this rule for spark-ignition engines,
either to be consistent with those
standard-setting parts, or to fit with
changes we are making to the general
compliance provisions in part 1068.
There are also a variety of changes to
correct paragraph references and other
typographical errors. We are making the
following additional adjustments and
clarifications to the regulations:
• Modifying the labeling statement
for replacement engines under part 89 to
clarify what applies when manufacturer
replace an engine that was originally
exempted from emission standards.
• Correcting a typographical error to
define the alternate emission standard
for switch locomotives in § 1033.101(b)
to be the same as that for line-haul
locomotives, as described in the
preamble to that final rule.
• Revising the start date for the
certification requirement for automatic
engine stop/start in § 1033.115 to
provide sufficient lead time following
publication of the final rule establishing
part 1033. Note that this revision
addresses only administrative
requirements and does not delay the
introduction of the emission control
technology.
• Clarifying provisions related to
assigned deterioration factors for
locomotive remanufacturers in
§ 1033.150 to be consistent with the
description in the preamble to the final
rule establishing part 1033.
• Clarifying the need for prior
approval of adjustments for automatic
shutdown features to be consistent with
the description in the preamble to the
final rule establishing part 1033 (see
§ 1033.530).
• Clarifying the definition of ‘‘new’’
in § 1033.801 for remanufactured
engines that have been certified.
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19:42 Oct 07, 2008
Jkt 217001
• Revising the definition of ‘‘hobby
engine’’ in § 1039.5 and § 1042.5 to rely
on vehicle characteristics (reduced-scale
models that are not capable of
transporting a person) rather than
engine characteristics (less than 50 cc
per cylinder). See Section 1.2 of the
Summary and Analysis of Comments for
further information.
• Clarifying that compression-ignition
engines used in recreational vehicles
and certified under part 1051 are not
required to certify under part 1039.
• Clarifying the labeling requirements
that apply for engines meeting the
alternate PM standard specified in
§ 1039.101(c) (see § 1039.102 and
§ 1039.135).
• Adding a provision allowing
manufacturers to specify scheduled
maintenance for crankcase vent filters.
This is analogous to servicing PCV
valves for engines that have closed
crankcases (see § 1039.125).
• Revising the Transition Program for
Equipment Manufacturers in § 1039.625
and § 1039.626 to (1) require
manufacturers to send only a single
report to EPA, (2) allow manufacturers
to identify their contact information in
their reports or on a publicly accessible
Web site rather than on their equipment
labels, (3) specify a notification deadline
based on the start of using these
provisions, rather than tying the
deadline only to the start of the year, (4)
allow manufacturers to omit the FEL
from the engine label if the FEL is below
the emission standard that would
otherwise apply, (5) identify specific
asset thresholds for avoiding bond
payments for importing exempted
products, (6) clarify the types of
penalties and judgments that would be
subject to payment from the posted
bond, and (7) specify that manufacturers
may identify an agent for service
anywhere in the United States (rather
than specifically in Washington, DC).
• Correcting an error for marine
compression-ignition engines in
§ 1042.101 by noting that the Tier 3
NOX+HC standards do not apply for
engines between 2000 and 3700 kW that
have a power density above 35 kW per
liter. The footnote in Table 1 of this
section denoting this distinction was
inadvertently omitted for the high
power-density engines.
• Revising the requirements related to
evaporative emissions in § 1042.105 to
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Fmt 4701
Sfmt 4700
align with the new provisions that apply
for Marine SI applications as described
in Section VI.
• Removing § 1042.601(g) since this
provision is being codified in this rule
at § 1068.101(b)(1).
IX. Projected Impacts
A. Emissions from Small Nonroad and
Marine Spark-Ignition Engines
As discussed in previous sections,
this final rule will reduce exhaust
emissions from specific sizes of
nonhandheld Small SI and Marine SI
engines. It will also reduce evaporative
emissions from the fuel systems used on
nonhandheld and handheld Small SI
equipment and Marine SI vessels (for
simplicity we collectively include the
evaporative emission requirements from
equipment or vessels when referring to
Small SI or Marine SI engines in the
remainder of this section). The new
exhaust and evaporative emission
standards will directly affect volatile
organic hydrocarbon compounds (VOC),
oxides of nitrogen (NOX), and to a lesser
extent carbon monoxide (CO). Also, we
anticipate that the emission control
technology which is likely to be used to
meet the exhaust emission standards
will affect directly emitted particulate
matter, most importantly particles with
diameters of 2.5 micrometers or less
(PM2.5). It will also incrementally
reduce air toxic emissions. A detailed
analysis of the effects of this final rule
on emissions and emission inventories
can be found in Chapter 3 of the Final
RIA.
The contribution of exhaust and
evaporative emissions from Small SI
and Marine SI engines to total 50-state
mobile-source emission inventories is
significant and will remain so into the
future. Table IX–1 presents the
nationwide inventory for these engines
for both 2002 and 2030. (The
inventories cover all Small SI and
Marine SI engines including the portion
of Small SI engines regulated by the
California ARB.) Table IX–1 shows that
for the primary pollutants affected by
this final rule, these engines contribute
about 25 to 35 percent of the nationwide
VOC emissions from all mobile sources.
The nationwide contribution to the total
mobile source NOX inventory is about 5
percent or less. Finally, for PM2.5, the
contribution is about 10 percent.
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59145
TABLE IX–1—CONTRIBUTION OF SMALL NONROAD AND MARINE SI ENGINES TO NATIONAL (50-STATE) MOBILE SOURCE
EMISSION INVENTORIES
2002
Pollutant
2030
Small SI/marine SI inventory, tons
Percent of mobile source inventory
Small SI/marine SI inventory, tons
Percent of mobile source inventory
2,169,000
169,700
41,960
19,607,000
26
1
8
23
1,430,000
311,300
44,040
15,605,000
35
6
12
30
VOC .................................................................................................................
NOX ..................................................................................................................
PM2.5 ...............................................................................................................
CO ....................................................................................................................
(1) VOC
Table IX–2 shows the VOC emissions
and emission reductions we expect both
with and without the new standards for
engines, equipment, and vessels affected
by the final rule. In 2002, Small SI and
Marine SI emitted approximately
1,047,000 and 931,000 tons of VOC,
respectively. Without the new
standards, these emissions will decrease
because of the effect of the existing
emission control requirements to about
958,000 and 484,000 tons by 2040,
respectively. With the new controls, this
pollutant will be further reduced by 34
percent for Small SI engines and 73
percent for Marine SI engines by 2040.
The VOC emission inventory trends
over time for both categories of engines
that are subject to the final rule are
shown in Figure IX–1.
TABLE IX–2—NATIONAL (50-STATE) VOC EMISSIONS AND EMISSION REDUCTIONS FOR SMALL SI AND MARINE SI
ENGINES
Year
Category
2002 ................................
2015 ................................
2020 ................................
2030 ................................
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2040 ................................
VerDate Aug<31>2005
Without rule
Small Engine ...........................................................
Marine .....................................................................
Both .........................................................................
Small Engine ...........................................................
Marine .....................................................................
Both .........................................................................
Small Engine ...........................................................
Marine .....................................................................
Both .........................................................................
Small Engine ...........................................................
Marine .....................................................................
Both .........................................................................
Small Engine ...........................................................
Marine .....................................................................
Both .........................................................................
19:42 Oct 07, 2008
Jkt 217001
PO 00000
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1,047,374
931,132
1,978,506
675,131
505,981
1,181,112
728,853
460,481
1,189,334
842,970
458,656
1,301,626
958,429
483,949
1,442,377
With rule
1,047,374
931,132
1,978,506
488,517
384,108
872,624
242,957
242,957
730,862
558,094
139,083
697,177
633,050
128,906
761,956
E:\FR\FM\08OCR2.SGM
08OCR2
Reduction
Percent
reduction
........................
........................
........................
186,614
121,873
308,487
240,948
217,524
458,472
284,876
319,573
604,449
325,379
355,043
680,422
....................
....................
....................
28
24
26
33
47
39
34
70
46
34
73
47
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Federal Register / Vol. 73, No. 196 / Wednesday, October 8, 2008 / Rules and Regulations
(2) NOX
Table IX–3 shows the NOX emissions
and emission reductions we expect both
with and without the new standards for
engines affected by the final rule. In
2002, Small SI and Marine SI emitted
approximately 107,000 and 46,300 tons
of NOX, respectively. Without the new
standards, these emissions will increase
to about 181,000, and 132,000 tons by
2040, respectively. With the new
controls, this pollutant will be reduced
by 49 percent for Small SI engines and
48 percent for Marine SI engines by
2040. The NOX emission inventory
trends over time for both categories of
engines that are subject to the final rule
are shown in Figure IX–2.
TABLE IX–3—NATIONAL (50-STATE) NOX EMISSIONS AND EMISSION REDUCTIONS FOR SMALL SI AND MARINE SI ENGINES
Category
2002 ................................
2015 ................................
2020 ................................
2030 ................................
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2040 ................................
VerDate Aug<31>2005
Without rule
Small Engine ...........................................................
Marine .....................................................................
Both .........................................................................
Small Engine ...........................................................
Marine .....................................................................
Both .........................................................................
Small Engine ...........................................................
Marine .....................................................................
Both .........................................................................
Small Engine ...........................................................
Marine .....................................................................
Both .........................................................................
Small Engine ...........................................................
Marine .....................................................................
Both .........................................................................
19:42 Oct 07, 2008
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With rule
106,804
46,311
153,115
126,395
101,703
228,098
137,002
111,525
248,527
158,840
123,335
282,175
180,973
131,907
312,880
E:\FR\FM\08OCR2.SGM
106,804
46,311
153,115
76,412
85,334
161,746
72,175
81,398
153,572
81,977
68,639
150,616
93,181
68,461
161,643
08OCR2
Reduction
Percent
reduction
........................
........................
........................
49,983
16,369
66,353
64,827
30,128
94,954
76,863
54,696
131,559
87,792
63,445
151,237
....................
....................
....................
40
16
29
47
27
38
48
44
47
49
48
48
ER08OC08.064
Year
Federal Register / Vol. 73, No. 196 / Wednesday, October 8, 2008 / Rules and Regulations
(3) PM2.5
Table IX–4 shows the PM2.5 emissions
and emission reductions we expect both
with and without the new standards for
engines affected by the final rule. In
2002, Small SI and Marine SI emitted
23,000 and 15,000 tons of PM2.5,
respectively. Without the new
standards, the PM2.5 emissions from
Small SI engines will increase to 39,000
by 2040, while those from Marine SI
will decrease to about 6,000 tons in that
year due to the effects of the existing
emission control requirements for
certain types of Marine SI engines, such
as outboards. With the new controls,
59147
this pollutant will be reduced by 3
percent for Small SI engines and an
additional 84 percent for Marine SI
engines by 2040.
The PM2.5 emission inventory trends
over time for both categories of engines
that are subject to the final rule are
shown in Figure IX–3.
TABLE IX–4—NATIONAL (50-STATE) PM2.5 EMISSIONS AND EMISSION REDUCTIONS FOR SMALL SI AND MARINE SI
ENGINES
Category
2002 ................................
2015 ................................
2020 ................................
2030 ................................
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2040 ................................
VerDate Aug<31>2005
Without rule
Small Engine ...........................................................
Marine .....................................................................
Both .........................................................................
Small Engine ...........................................................
Marine .....................................................................
Both .........................................................................
Small Engine ...........................................................
Marine .....................................................................
Both .........................................................................
Small Engine ...........................................................
Marine .....................................................................
Both .........................................................................
Small Engine ...........................................................
Marine .....................................................................
Both .........................................................................
19:42 Oct 07, 2008
Jkt 217001
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With rule
23,382
15,092
38,474
27,747
6,823
34,570
30,009
5,908
35,917
34,535
5,719
40,255
39,079
6,016
45,095
E:\FR\FM\08OCR2.SGM
23,382
15,092
38,474
27,115
4,951
32,066
29,189
2,640
31,828
33,572
1,137
34,710
37,979
989
38,968
08OCR2
Reduction
Percent
reduction
........................
........................
........................
632
1,872
2,504
820
3,269
4,089
963
4,582
5,545
1,100
5,027
6,127
....................
....................
....................
2
27
7
3
55
11
3
80
14
3
84
14
ER08OC08.065
Year
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Federal Register / Vol. 73, No. 196 / Wednesday, October 8, 2008 / Rules and Regulations
(4) CO
Table IX–5 shows the CO emissions
and emission reductions we expect both
with and without the new standards for
engines affected by the final rule. In
2002, Small SI and Marine SI emitted
15,091,000 and 2,472,000 tons of CO,
respectively. Without the new
standards, these emissions will decrease
because of the effect of the existing
emission control requirements to about
14,007,000 and 1,766,000 tons by 2040,
respectively. With the new controls, this
pollutant will be reduced by an
additional 9 percent for Small SI
engines and an additional 21 percent for
Marine SI engines by 2040. The CO
emission inventory trends over time for
both categories of engines that are
subject to the final rule are shown in
Figure IX–4.
TABLE IX–5—NATIONAL (50-STATE) CO EMISSIONS AND EMISSION REDUCTIONS FOR SMALL SI AND MARINE SI ENGINES
Category
2002 ................................
2015 ................................
2020 ................................
2030 ................................
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2040 ................................
VerDate Aug<31>2005
Without rule
Small Engine ...........................................................
Marine .....................................................................
Both .........................................................................
Small Engine ...........................................................
Marine .....................................................................
Both .........................................................................
Small Engine ...........................................................
Marine .....................................................................
Both .........................................................................
Small Engine ...........................................................
Marine .....................................................................
Both .........................................................................
Small Engine ...........................................................
Marine .....................................................................
Both .........................................................................
19:42 Oct 07, 2008
Jkt 217001
PO 00000
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Fmt 4701
Sfmt 4700
15,091,835
2,472,251
17,564,086
9,879,027
1,690,755
11,569,782
10,645,870
1,638,114
12,283,983
12,310,505
1,671,627
13,982,132
14,007,335
1,765,651
15,772,986
With rule
15,091,835
2,472,251
17,564,086
9,135,515
1,587,889
10,723,404
9,679,462
1,452,196
11,131,659
11,166,921
1,353,989
12,520,910
12,701,792
1,399,715
14,101,507
E:\FR\FM\08OCR2.SGM
08OCR2
Reduction
Percent
reduction
........................
........................
........................
743,512
102,867
846,379
966,407
185,917
1,152,325
1,143,584
317,638
1,461,222
1,305,543
365,936
1,671,479
....................
....................
....................
8
6
7
9
11
9
9
19
10
9
21
11
ER08OC08.066
Year
B. Estimated Costs
In assessing the economic impact of
setting emission standards, we have
made a best estimate of the costs
associated with the technologies we
anticipate manufacturers will use in
meeting the standards. In making our
estimates for the final rule, we have
relied on our own technology
assessment, which includes information
developed by EPA’s National Vehicle
and Fuel Emissions Laboratory
(NVFEL). Estimated costs include
variable costs (e.g., hardware and
assembly time) and fixed costs (e.g.,
research and development, retooling,
engine certification and test cell
upgrades to 40 CFR 1065 requirements).
We projected that manufacturers will
redirect existing research and
development funds to invest in the fixed
costs associated with changes needed to
meet the rulemaking requirements. The
analysis also considers total operating
costs, including maintenance and fuel
consumption. Cost estimates based on
the projected technologies represent an
expected change in the cost of engines
as they begin to comply with new
emission standards. All costs are
presented in 2005 dollars. Full details of
our cost analysis can be found in
Chapter 6 of the Final RIA. Estimated
costs related to exhaust emissions were
also subject to peer review, as described
in a set of peer review reports that are
available in the docket for this
rulemaking.
Cost estimates based on the current
projected costs for our estimated
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19:42 Oct 07, 2008
Jkt 217001
technology packages represent an
expected incremental cost of equipment
in the near term. For the longer term we
have identified a factor that will cause
cost impacts to decrease over time. We
expect that manufacturers will undergo
a learning process that will lead to
lower variable costs. For instance, the
analysis incorporates the expectation
that Small SI engine manufacturers will
optimize the catalyst muffler offerings
available and thereby streamline their
production and reduce costs. The cost
analysis generally incorporates this
learning effect by decreasing estimated
variable costs by 20 percent starting in
the sixth year of production. The
learning curve has not been applied to
Small SI EFI systems due to the fact that
the technologies are currently well
established on similar sized engines in
other applications.
We project average costs to comply
with the new exhaust emission
standards for Small SI engines and
equipment to range from $9–$11 per
Class I equipment to meet the Phase 3
standards. We anticipate the
manufacturers will meet the emission
standard with several technologies
including engine improvements and
catalysts. For Class II equipment, we
project average costs to range from $15–
$26 per equipment to meet the new
emission standards. We anticipate the
manufacturers of Class II engines will
meet the new exhaust emission
standards by engine improvements and
adding catalysts and/or electronic fuel
injection to their engines. The use of
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Fmt 4701
Sfmt 4700
59149
electronic fuel injection is estimated to
provide a fuel savings of 10% over the
lifetime of a Class II engine. Using an
average garden tractor estimated lifetime
of 5.8 years, and the estimate that 6.6%
of Class II engines will utilize electronic
fuel injection, this calculates to be a
lifetime savings of 273 gallons. This
translates to a discounted lifetime
savings of approximately $496 per
engine, at an average fuel price of $1.81
per gallon.
For Small SI equipment, we have also
estimated a per-unit cost for the new
evaporative emission standards. The
average short-term costs without fuel
savings are projected to be $0.82 for
handheld equipment, $3.05 for Class I
equipment, and $6.73 for Class II
equipment. These costs are based on
fuel tank and fuel line permeation
control, and for non-handheld
equipment, running loss and diffusion
control. Because evaporative emissions
are composed of otherwise usable fuel
that is lost to the atmosphere, measures
that reduce evaporative emissions will
result in fuel savings. We estimate that
the average fuel savings, due to
permeation control, be about 1.4 gallons
over the 5 year average operating
lifetime. This translates to a discounted
lifetime savings of more than $2 at an
average fuel price of $1.81 per gallon.
For marine engines, we estimated perengine costs for OB, PWC, and SD/I
engines for meeting the new exhaust
emission standards. The short-term cost
estimates without fuel savings are $290
for OB, $390 for PWC, and $360 for SD/
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08OCR2
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I engines. For OB/PWC engines, we
anticipate that manufacturers will meet
the standards through the expanded
production of existing low-emission
technologies such as four-stroke and
direct-injection two-stroke engines. For
most SD/I engines, we anticipate that
manufacturers will use catalytic control
to meet the new standards.
For marine vessels, we have also
estimated a per-unit cost for the new
evaporative emission standards. The
average short-term costs without fuel
savings are projected to be $12 for boats
with portable fuel tanks, $17 for PWC,
and $74 for boats with installed fuel
tanks. These costs are based on fuel tank
and fuel line permeation control and
diurnal emission control. For portable
fuel tanks, diurnal emission control is
based on an automatic sealing vent, for
PWC we estimate that changes will not
be necessary from current designs, and
for other boats with installed fuel tanks,
the estimated costs are based on the use
of a passively-purged carbon canister.
Because evaporative emissions are
composed of otherwise usable fuel that
is lost to the atmosphere, measures that
reduce evaporative emissions will result
in fuel savings. We estimate that the
average fuel savings, due to permeation
control, to be about 28 gallons over the
15 year average operating lifetime. This
translates to a discounted lifetime
savings of more than $30 at an average
fuel price of $1.81 per gallon.
C. Cost per Ton
We have calculated the cost per ton of
the Phase 3 standards contained in this
final rule by estimating costs and
emission benefits for these engines. We
made our best estimates of the
combination of technologies that engine
manufacturers might use to meet the
new standards, best estimates of
resultant changes to equipment design,
engine manufacturer compliance
program costs, and fuel savings in order
to assess the expected economic impact
of the Phase 3 emission standards for
Small SI engines and Marine SI engines.
Emission reduction benefits are taken
from the results of the Inventory chapter
of the RIA (Chapter 3).
A summary of the annualized costs to
Small SI and Marine SI engine
manufacturers is presented in Table IX–
6. These annualized costs are over a 30
year period and presented both with a
3 percent and a 7 percent discount rate.
The annualized fuel savings for Small SI
engines are due to reduced fuel costs
from the use of electronic fuel injection
on Class II engines as well as fuel
savings from evaporative measures on
all Small SI engines. The annualized
fuel savings for Marine SI engines are
due to reduced fuel costs from the
expected elimination of two-stroke
outboard motors from the new engine
fleet as well as fuel savings from
evaporative emission controls on all
vessels.
TABLE IX–6—ESTIMATED ANNUALIZED COST TO MANUFACTURERS AND ANNUALIZED FUEL SAVINGS OVER 30 YEARS DUE
TO THE PHASE 3 SMALL SI AND MARINE SI ENGINE STANDARDS
[2005$, 3 and 7 percent discount rates]
Engine category
Annualized cost to
manufacturers
(millions/yr)
Emissions category
3%
Small SI Engines ..............................................
Marine SI Engines ............................................
Exhaust .............................................................
Evaporative .......................................................
Aggregate .........................................................
Exhaust .............................................................
Evaporative .......................................................
Aggregate .........................................................
We have estimated the Small SI and
Marine SI engine cost per ton of the
Phase 3 HC+NOX standards over the
typical lifetime of the equipment that
are covered by this final rule. We have
examined the cost per ton by performing
a nationwide cost per ton analysis in
which the net present value of the cost
of compliance per year is divided by the
net present value of the HC+NOX
benefits over 30 years. The resultant
discounted cost per ton is presented in
Table IX–7. The total (exhaust and
evaporative) cost per ton, using a 7
percent discount rate, with fuel savings
is $856 for Small SI equipment and
$360 for marine vessels. For the final
rule as a whole, the cost per ton of
7%
$190
68
258
123
23
146
$182
65
247
123
22
144
Annualized fuel
savings
(millions/yr)
3%
7%
$27
59
86
67
27
94
$24
53
77
56
22
78
HC+NOX reduction is $623. Reduced
operating costs offset a portion of the
increased cost of producing the cleaner
Small SI and Marine SI engines.
Reduced fuel consumption also offsets
the costs of permeation control. Chapter
7 of the RIA contains a more detailed
discussion of the cost per ton analysis.
TABLE IX–7—ESTIMATED COST PER TON OF THE HC+NOX EMISSION STANDARDS
[2005$, 3 and 7 percent discount rates]
Discounted cost per ton
Implementation
dates
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Category
Small SI Exhaust .......................................................................................................
Small SI Evaporative .................................................................................................
Marine SI Exhaust .....................................................................................................
Marine SI Evaporative ...............................................................................................
Aggregate ..................................................................................................................
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2011–2012
2009–2013
2010–2013
2009–2012
2009–2013
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Without fuel
savings
(3%/7%)
$1,152/$1,264
690/740
700/830
500/590
868/974
08OCR2
With fuel savings
(3%/7%)
$986/$1,097
90/140
320/450
(100)/(10)
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As is discussed above, we are also
expecting some reduction in direct PM
emissions and carbon monoxide. These
reductions will come primarily as a
product of the technology being used to
meet HC and NOX standards and not
directly as a result of the
implementation of specific technology
to achieve these gains. Thus, we have
elected to focus our cost per ton analysis
on HC+NOX.
One useful purpose of cost per ton
analysis is to compare this program to
other programs designed to achieve
similar air quality objectives. Toward
that end, we made a comparison
between the HC+NOX cost per ton
values presented in Table C–2 and the
HC+NOX cost per ton of other recent
mobile source programs. Table IX–8
summarizes the HC+NOX cost per ton of
several recent EPA actions for
controlled emissions from mobile
sources. While the analyses for each
rule were not completely identical, it is
clear that the Small SI and Marine SI
values compare favorably with the other
recent actions.
TABLE IX–8—COST PER TON OF PREVIOUSLY IMPLEMENTED HC+NOX
MOBILE SOURCE PROGRAMS
[2005$, 7 percent discount with fuel savings]
Program
Discounted
cost per ton
2002 HH engines Phase 2 ...
2001 NHH engines Phase 2
1998 Marine SI engines .......
2004 Comm Marine CI .........
2007 Large SI exhaust .........
2006 ATV exhaust ................
2006 off-highway motorcycle
2006 recreational marine CI
2010 snowmobile ..................
2006 <50cc highway motorcycle ..................................
2010 Class 3 highway motorcycle ..................................
840
neg*
1900
200
80
300
290
700
1430
1860
1650
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* fuel savings outweigh engineering/hardware costs.
D. Air Quality Impact
Information on the air quality impacts
of this action can be found in Section II,
which includes health effect
information on ozone, PM, CO and air
toxics. It also includes modeled
projections of future ozone
concentrations with and without the
controls detailed in this final rule. The
emission reductions will lead to
reductions in ambient concentrations of
ozone, PM, CO and air toxics.
E. Benefits
This section presents our analysis of
the health and environmental benefits
that are estimated to occur as a result of
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the final Small SI and Marine SI engine
standards throughout the period from
initial implementation through 2030.
Nationwide, the engines that are subject
to the emission standards in this rule
are a significant source of mobile source
air pollution. The standards would
reduce exposure to hydrocarbon, CO
and NOX emissions and help avoid a
range of adverse health effects
associated with ambient ozone and
PM2.5 levels. In addition, the proposed
standards would help reduce exposure
to CO, air toxics, and PM2.5 for persons
who operate or who work with or are
otherwise active in close proximity to
these engines. As described below, the
reductions in PM and ozone from the
standards are expected to result in
significant reductions in premature
deaths and other serious human health
effects, as well as other important public
health and welfare effects.
EPA typically quantifies and
monetizes PM- and ozone-related
impacts in its regulatory impact
analyses (RIAs) when possible. The RIA
for the proposal for this rulemaking only
quantified benefits from PM; in the
current RIA we quantify and monetize
the ozone-related health and
environmental impacts associated with
the final rule. The science underlying
the analysis is based on the current
ozone criteria document.124 To estimate
the incidence and monetary value of the
health outcomes associated with this
final rule, we used health impact
functions based on published
epidemiological studies, and valuation
functions derived from the economics
literature.125 Key health endpoints
analyzed include premature mortality,
hospital and emergency room visits,
school absences, and minor restricted
activity days. The analytic approach to
characterizing uncertainty is consistent
with the analysis used in the RIA for the
proposed O3 NAAQS.
The benefits modeling is based on
peer-reviewed studies of air quality and
health and welfare effects associated
with improvements in air quality and
peer-reviewed studies of the dollar
values of those public health and
welfare effects. These methods are
consistent with benefits analyses
performed for the recent analysis of the
124 U.S. Environmental Protection Agency (2006)
Air quality criteria for ozone and related
photochemical oxidants (second external review
draft) Research Triangle Park, NC: National Center
for Environmental Assessment; report no. EPA/
600R–05/004aB–cB, 3v.Available: https://cfpub.
epa.gov/ncea/cfm/recordisplay.cfm?deid=137307
[March 2006].
125 Health impact functions measure the change
in a health endpoint of interest, such as hospital
admissions, for a given change in ambient ozone or
PM concentration.
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59151
final Ozone NAAQS and the final PM
NAAQS analysis.126 127 They are
described in detail in the regulatory
impact analyses prepared for those
rules.
The range of PM benefits associated
with the final standards is estimated
based on risk reductions estimated
using several sources of PM-related
mortality effect estimates. In order to
provide an indication of the sensitivity
of the benefits estimates to alternative
assumptions about PM mortality risk
reductions, in Chapter 8 of the RIA we
present a variety of benefits estimates
based on two epidemiological studies
(including the ACS Study and the Six
Cities Study) and the recent PM
mortality expert elicitation.128 EPA
intends to ask the Science Advisory
Board to provide additional advice as to
which scientific studies should be used
in future RIAs to estimate the benefits
of reductions in PM-related premature
mortality.
In a recent report on the estimation of
ozone-related premature mortality
published by the National Research
Council (NRC),129 a panel of experts and
reviewers concluded that ozone-related
mortality should be included in
estimates of the health benefits of
reducing ozone exposure. The report
also recommended that the estimation
of ozone-related premature mortality be
accompanied by broad uncertainty
analyses while giving little or no weight
to the assumption that there is no causal
association between ozone exposure and
premature mortality. Because EPA has
yet to develop a coordinated response to
the NRC report’s findings and
recommendations, however, we have
retained the approach to estimating
ozone-related premature mortality used
in RIA for the final Ozone NAAQS. EPA
will specifically address the report’s
findings and recommendations in future
rulemakings.
The range of ozone benefits associated
with the final standards is based on risk
126 U.S. Environmental Protection Agency. March
2008. Final Ozone NAAQS Regulatory Impact
Analysis. Prepared by: Office of Air and Radiation,
Office of Air Quality Planning and Standards.
127 U.S. Environmental Protection Agency.
October 2006. Final Regulatory Impact Analysis
(RIA) for the Proposed National Ambient Air
Quality Standards for Particulate Matter. Prepared
by: Office of Air and Radiation. Available at
https://www.epa.gov/ttn/ecas/ria.html.
128 Industrial Economics, Incorporated (IEc).
2006. Expanded Expert Judgment Assessment of the
Concentration-Response Relationship Between
PM2.5 Exposure and Mortality. Peer Review Draft.
Prepared for: Office of Air Quality Planning and
Standards, U.S. Environmental Protection Agency,
Research Triangle Park, NC. August.
129 National Research Council (NRC). 2002.
Estimating the Public Health Benefits of Proposed
Air Pollution Regulations. The National Academies
Press: Washington, DC.
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reductions estimated using several
sources of ozone-related mortality effect
estimates. This analysis presents four
alternative estimates for the association
based upon different functions reported
in the scientific literature. One estimate
is derived from the National Morbidity,
Mortality, and Air Pollution Study
(NMMAPS),130 which was used as the
primary basis for the risk analysis in the
ozone Staff Paper 131 and reviewed by
the Clean Air Science Advisory
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130 Bell, M.L., et al. 2004. Ozone and short-term
mortality in 95 U.S. urban communities, 1987–
2000. Jama, 2004. 292(19): p. 2372–8.
131 U.S. EPA (2007) Review of the National
Ambient Air Quality Standards for Ozone, Policy
Assessment of Scientific and Technical
Information. OAQPS Staff Paper. EPA–452/R–07–
003. This document is available in Docket EPA–
HQ–OAR–2003–0190. This document is available
electronically at: http:www.epa.gov/ttn/naaqs/
standards/ozone/s_o3_cr_sp.html.
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Committee (CASAC).132 We also use
three studies that synthesize ozone
mortality data across a large number of
individual studies.133 134 135 This
approach is not inconsistent with
recommendations provided by the NRC
in their ozone mortality report (NRC,
2008), ‘‘The committee recommends
that the greatest emphasis be placed on
132 CASAC (2007). Clean Air Scientific Advisory
Committee’s (CASAC) Review of the Agency’s Final
Ozone Staff Paper. EPA–CASAC–07–002. March 26.
133 Bell, M.L., F. Dominici, and J.M. Samet. A
meta-analysis of time-series studies of ozone and
mortality with comparison to the national
morbidity, mortality, and air pollution study.
Epidemiology, 2005. 16(4): p. 436–45.
134 Ito, K., S.F. De Leon, and M. Lippmann.
Associations between ozone and daily mortality:
analysis and meta-analysis. Epidemiology, 2005.
16(4): p. 446–57.
135 Levy, J.I., S.M. Chemerynski, and J.A. Sarnat.
2005. Ozone exposure and mortality: an empiric
bayes metaregression analysis. Epidemiology, 2005.
16(4): p. 458–68.
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estimates from new systematic multicity
analyses that use national databases of
air pollution and mortality, such as in
the NMMAPS, without excluding
consideration of meta-analyses of
previously published studies.’’
The range of total ozone- and PMrelated benefits associated with the final
standards is presented in Table IX.E–1.
We present total benefits based on the
PM- and ozone-related premature
mortality function used. The benefits
ranges therefore reflect the addition of
each estimate of ozone-related
premature mortality (each with its own
row in Table IX.E–1) to estimates of PMrelated premature mortality, derived
from either the epidemiological
literature or the expert elicitation. The
estimates in Table IX.E–1, and all
monetized benefits presented in this
section, are in year 2005 dollars.
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assumptions used for the air quality
modeling and the final emission control
scenario.
In this section we discuss the ozone
and PM2.5 health and environmental
impacts of the final standards. We
discuss how these impacts are
monetized in the next section. It should
be noted that the emission control
scenarios used in the air quality and
benefits modeling are slightly different
than the final emission control program.
The differences reflect further
refinements of the regulatory program
since we performed the air quality
modeling for this rule. Emissions and
air quality modeling decisions are made
early in the analytical process. Chapter
3 of the RIA describes the changes in the
inputs and resulting emission
inventories between the preliminary
Estimated Ozone and PM Impacts
To model the ozone and PM air
quality benefits of this rule we used the
Community Multiscale Air Quality
(CMAQ) model. CMAQ simulates the
numerous physical and chemical
processes involved in the formation,
transport, and deposition of particulate
matter. This model is commonly used in
regional applications to estimate the
ozone and PM reductions expected to
occur from a given set of emissions
controls. The meteorological data input
into CMAQ are developed by a separate
model, the Penn State University/
National Center for Atmospheric
Research Mesoscale Model, known as
MM5. The modeling domain covers the
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entire 48-State U.S., as modeled in final
ozone NAAQS analysis.136 The grid
resolution for the modeling domain was
12 x 12 km.
The modeled ambient air quality data
serves as an input to the Environmental
Benefits Mapping and Analysis Program
(BenMAP).137 BenMAP is a computer
program developed by EPA that
integrates a number of the modeling
elements used in previous Regulatory
Impact Analyses (e.g., interpolation
functions, population projections,
health impact functions, valuation
functions, analysis and pooling
136 U.S. Environmental Protection Agency. March
2008. Final Ozone NAAQS Regulatory Impact
Analysis. Prepared by: Office of Air and Radiation,
Office of Air Quality Planning and Standards.
137 Information on BenMAP, including
downloads of the software, can be found at http:
//www.epa.gov/air/benmap.
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(1) Quantified Human Health and
Environmental Effects of the Final
Standards
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methods) to translate modeled air
concentration estimates into health
effects incidence estimates and
monetized benefits estimates.
Table IX.E–2 presents the estimates of
ozone- and PM-related health impacts
for the years 2020 and 2030, which are
based on the modeled air quality
changes between a baseline, pre-control
scenario and a post-control scenario
reflecting the final emission control
strategy.
The use of two sources of PM
mortality reflects two different sources
of information about the impact of
reductions in PM on reduction in the
risk of premature death, including both
the published epidemiology literature
and an expert elicitation study
conducted by EPA in 2006. In 2030,
based on the estimate provided by the
ACS study, we estimate that PM-related
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emission reductions related to the final
rule will result in 230 fewer premature
fatalities annually. The number of
premature mortalities avoided increases
to 510 when based on the Six Cities
study. When the range of expert opinion
is used, we estimate between 120 and
1,300 fewer premature mortalities in
2030. We also estimate 220 fewer cases
of chronic bronchitis, 530 fewer
nonfatal heart attacks, 190 fewer
hospitalizations (for respiratory and
cardiovascular disease combined),
140,000 fewer days of restricted activity
due to respiratory illness and
approximately 23,000 fewer work-loss
days. This analysis projects substantial
health improvements for children from
reduced upper and lower respiratory
illness, acute bronchitis, and asthma
attacks. These results are based on an
assumed cutpoint in the long-term
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mortality concentration-response
functions at 10 µg/m3, and an assumed
cutpoint in the short-term morbidity
concentration-response functions at 10
µg/m3. The impact using four alterative
cutpoints (3 µg/m3 7.5 µg/m3, 12 µg/m3,
and 14 µg/m3) has on PM2.5-related
mortality incidence estimation is
presented in Chapter 8 of the RIA.
For ozone, we estimate a range of
between 77–350 fewer premature
mortalities as a result of the final rule
in 2030, assuming that there is a causal
relationship between ozone exposure
and mortality. We also estimate that by
2030, the final rule will result in over
1,300 avoided respiratory hospital
admissions and emergency room visits,
450,000 fewer days of restricted activity
due to respiratory illness, and 180,000
school loss days avoided.
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(2) Monetized Benefits
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Table IX.E–3 presents the estimated
monetary value of reductions in the
incidence of health and welfare effects.
Tables IX.E–4 and IX.E–5 present the
total annual PM- and ozone-related
health benefits, which are estimated to
be between $1.8 and $4.4 billion in
2030, assuming a 3 percent discount
rate, or between $1.6 and $4.3 billion,
assuming a 7 percent discount rate,
using the ACS-derived estimate of PMrelated premature mortality (Pope et al.,
2002) and the range of ozone-related
premature mortality studies derived
from the epidemiological literature. The
range of benefits expands to between
$1.1 and $12 billion, assuming a 3
percent discount rate, when the estimate
includes the opinions of outside experts
on PM and the risk of premature death,
or between $1.0 and $11 billion,
assuming a 7 percent discount rate. All
138 Industrial Economics, Incorporated (IEc).
2006. Expanded Expert Judgment Assessment of the
Concentration-Response Relationship Between
PM2.5 Exposure and Mortality. Peer Review Draft.
Prepared for: Office of Air Quality Planning and
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monetized estimates are stated in 2005$.
These estimates account for growth in
real gross domestic product (GDP) per
capita between the present and the years
2020 and 2030. As the tables indicate,
total benefits are driven primarily by the
reduction in premature fatalities each
year.
The estimates of monetized benefits
include only one example of nonhealthrelated benefits. Changes in the ambient
level of PM2.5 are known to affect the
level of visibility in much of the U.S.
Individuals value visibility both in the
places they live and work, in the places
they travel to for recreational purposes,
and at sites of unique public value, such
as at National Parks. For the final
standards, we present the recreational
visibility benefits of improvements in
visibility at 86 Class I areas located
throughout California, the Southwest,
and the Southeast. These estimated
benefits are shown in Table IX.E–3.
Tables IX.E–3, IX.E–4 and IX.E–5 do
not include those additional health and
environmental benefits of the rule that
we were unable to quantify or monetize.
These effects are additive to the estimate
of total benefits, and are related to two
primary sources. First, there are many
human health and welfare effects
associated with PM, ozone, and toxic air
pollutant reductions that remain
unquantified because of current
limitations in the methods or available
data. A full appreciation of the overall
economic consequences of the final
standards requires consideration of all
benefits and costs projected to result
from the new standards, not just those
benefits and costs which could be
expressed here in dollar terms. A list of
the benefit categories that could not be
quantified or monetized in our benefit
estimates are provided in Table IX.E–6.
Standards, U.S. Environmental Protection Agency,
Research Triangle Park, NC. August.
139 Industrial Economics, Incorporated (IEc).
2006. Expanded Expert Judgment Assessment of the
Concentration-Response Relationship Between
PM2.5 Exposure and Mortality. Peer Review Draft.
Prepared for: Office of Air Quality Planning and
Standards, U.S. Environmental Protection Agency,
Research Triangle Park, NC. August.
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TABLE IX.E–4—TOTAL MONETIZED BENEFITS OF THE FINAL SMALL SI AND MARINE SI ENGINE RULE—3% DISCOUNT
RATE
Ozone mortality function
Mean total
benefits
Reference
Ozone mortality function
Reference
Mean total
benefits
Total Ozone and PM Benefits (billions, 2005$)—PM Mortality Derived from the ACS Study
2020:
NMMAPS .................
Bell et al., 2004 ..............
$1.5
Bell et al., 2005 ..............
Ito et al., 2005 ................
Levy et al., 2005 .............
2.3
2.7
2.7
Assumption that association is not causal a .................
1.2
Meta-analysis ...........
2030:
NMMAPS .................
Bell et al., 2004 ..............
$2.4
Bell et al., 2005 ..............
Ito et al., 2005 ................
Levy et al., 2005 .............
3.7
4.4
4.4
Assumption that association is not causal a ................
1.8
Meta-analysis ...........
Total Ozone and PM Benefits (billions, 2005$)—PM Mortality Derived from Expert Elicitation (Lowest and Highest Estimate)
2020:
NMMAPS .................
Bell et al., 2004 ..............
1.1–6.1
Bell et al., 2005 ..............
Ito et al., 2005 ................
Levy et al., 2005 .............
1.8–6.9
2.2–7.3
2.3–7.4
Assumption that association is not causal a .................
0.7–5.8
Meta-analysis ...........
2030:
NMMAPS .................
Bell et al., 2004 ..............
1.7–9.7
Bell et al., 2005 ..............
Ito et al., 2005 ................
Levy et al., 2005 .............
3.0–11
3.7–12
3.7–12
Assumption that association is not causal a ................
1.1–9.1
Meta-analysis ...........
a A recent report published by the National Research Council (NRC, 2008) recommended that EPA ‘‘give little or no weight to the assumption
that there is no causal association between estimated reductions in premature mortality and reduced ozone exposure.’’
TABLE IX.E–5—TOTAL MONETIZED BENEFITS OF THE FINAL SMALL SI AND MARINE SI ENGINE RULE—7% DISCOUNT
RATE
Ozone mortality function
Mean total
benefits
Reference
Ozone mortality function
Reference
Mean total
benefits
Total Ozone and PM Benefits (billions, 2005$)—PM Mortality Derived from the ACS Study
2020:
NMMAPS .................
Bell et al., 2004 ..............
$1.4
Bell et al., 2005 ..............
Ito et al., 2005 ................
Levy et al., 2005 .............
2.2
2.67
2.6
Assumption that association is not causal a .................
1.1
Meta-analysis ...........
2030:
NMMAPS .................
Bell et al., 2004 ..............
$2.2
Bell et al., 2005 ..............
Ito et al., 2005 ................
Levy et al., 2005 .............
3.5
4.24
4.3
Assumption that association is not causal a ................
* 1.6
Meta-analysis ...........
Total Ozone and PM Benefits (billions, 2005$)—PM Mortality Derived from Expert Elicitation (Lowest and Highest Estimate)
2020:
NMMAPS .................
Bell et al., 2004 ..............
1.0–5.6
Bell et al., 2005 ..............
Ito et al., 2005 ................
Levy et al., 2005 .............
1.8–6.4
2.2–6.8
2.2–6.8
Assumption that association is not causal a .................
0.7–5.2
Meta-analysis ...........
2030:
NMMAPS .................
Bell et al., 2004 ..............
1.6–8.8
Bell et al., 2005 ..............
Ito et al., 2005 ................
Levy et al., 2005 .............
2.9–10
3.6–11
3.7–11
Assumption that association is not causal a ................
1.0–8.2
Meta-analysis ...........
aA
recent report published by the National Research Council (NRC, 2008) recommended that EPA ‘‘give little or no weight to the assumption
that there is no causal association between estimated reductions in premature mortality and reduced ozone exposure.’’
TABLE IX.E–6—UNQUANTIFIED AND NON-MONETIZED POTENTIAL EFFECTS OF THE FINAL SMALL SI AND MARINE SI
ENGINE STANDARDS
Pollutant/effects
Effects not included in analysis—changes in:
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Ozone Health a ....................................................
Ozone Welfare ....................................................
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Chronic respiratory damage b.
Premature aging of the lungs b.
Non-asthma respiratory emergency room visits.
Exposure to UVb (+/¥) e.
Yields for
—commercial forests.
—some fruits and vegetables.
—non-commercial crops.
Damage to urban ornamental plants.
Impacts on recreational demand from damaged forest aesthetics.
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TABLE IX.E–6—UNQUANTIFIED AND NON-MONETIZED POTENTIAL EFFECTS OF THE FINAL SMALL SI AND MARINE SI
ENGINE STANDARDS—Continued
Pollutant/effects
Effects not included in analysis—changes in:
PM Health c .........................................................
PM Welfare .........................................................
Nitrogen and Sulfate Deposition Welfare ............
CO Health ...........................................................
HC/Toxics Health f ...............................................
HC/Toxics Welfare ..............................................
Ecosystem functions.
Exposure to UVb (+/¥) e.
Premature mortality—short term exposures d.
Low birth weight.
Pulmonary function.
Chronic respiratory diseases other than chronic bronchitis.
Non-asthma respiratory emergency room visits.
Exposure to UVb (+/¥) e.
Residential and recreational visibility in non-Class I areas.
Soiling and materials damage.
Damage to ecosystem functions.
Exposure to UVb (+/-) e.
Commercial forests due to acidic sulfate and nitrate deposition.
Commercial freshwater fishing due to acidic deposition.
Recreation in terrestrial ecosystems due to acidic deposition.
Existence values for currently healthy ecosystems.
Commercial fishing, agriculture, and forests due to nitrogen deposition.
Recreation in estuarine ecosystems due to nitrogen deposition.
Ecosystem functions.
Passive fertilization.
Behavioral effects.
Cancer (benzene, 1,3-butadiene, formaldehyde, acetaldehyde).
Anemia (benzene).
Disruption of production of blood components (benzene).
Reduction in the number of blood platelets (benzene).
Excessive bone marrow formation (benzene).
Depression of lymphocyte counts (benzene).
Reproductive and developmental effects (1,3-butadiene).
Irritation of eyes and mucus membranes (formaldehyde).
Respiratory irritation (formaldehyde).
Asthma attacks in asthmatics (formaldehyde).
Asthma-like symptoms in non-asthmatics (formaldehyde).
Irritation of the eyes, skin, and respiratory tract (acetaldehyde).
Upper respiratory tract irritation and congestion (acrolein).
Direct toxic effects to animals.
Bioaccumulation in the food chain.
Damage to ecosystem function.
Odor.
a The public health impact of biological responses such as increased airway responsiveness to stimuli, inflammation in the lung, acute inflammation and respiratory cell damage, and increased susceptibility to respiratory infection are likely partially represented by our quantified
endpoints.
b The public health impact of effects such as chronic respiratory damage and premature aging of the lungs may be partially represented by
quantified endpoints such as hospital admissions or premature mortality, but a number of other related health impacts, such as doctor visits and
decreased athletic performance, remain unquantified.
c In addition to primary economic endpoints, there are a number of biological responses that have been associated with PM health effects including morphological changes and altered host defense mechanisms. The public health impact of these biological responses may be partly represented by our quantified endpoints.
d While some of the effects of short-term exposures are likely to be captured in the estimates, there may be premature mortality due to shortterm exposure to PM not captured in the cohort studies used in this analysis. However, the PM mortality results derived from the expert
elicitation do take into account premature mortality effects of short term exposures.
e May result in benefits or disbenefits.
f Many of the key hydrocarbons related to this rule are also hazardous air pollutants listed in the Clean Air Act.
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(3) What Are the Significant Limitations
of the Benefit-Cost Analysis?
Every benefit-cost analysis examining
the potential effects of a change in
environmental protection requirements
is limited to some extent by data gaps,
limitations in model capabilities (such
as geographic coverage), and
uncertainties in the underlying
scientific and economic studies used to
configure the benefit and cost models.
Limitations of the scientific literature
often result in the inability to estimate
quantitative changes in health and
environmental effects, such as potential
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increases in premature mortality
associated with increased exposure to
carbon monoxide. Deficiencies in the
economics literature often result in the
inability to assign economic values even
to those health and environmental
outcomes which can be quantified.
These general uncertainties in the
underlying scientific and economics
literature, which can lead to valuations
that are higher or lower, are discussed
in detail in the RIA and its supporting
references. Key uncertainties that have a
bearing on the results of the benefit-cost
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analysis of the final standards include
the following:
• The exclusion of potentially
significant and unquantified benefit
categories (such as health, odor, and
ecological benefits of reduction in air
toxics, ozone, and PM);
• Errors in measurement and
projection for variables such as
population growth;
• Uncertainties in the estimation of
future year emissions inventories and
air quality;
• Uncertainty in the estimated
relationships of health and welfare
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effects to changes in pollutant
concentrations including the shape of
the C–R function, the size of the effect
estimates, and the relative toxicity of the
many components of the PM mixture;
• Uncertainties in exposure
estimation; and
• Uncertainties associated with the
effect of potential future actions to limit
emissions.
As Table IX.E–3 indicates, total
benefits are driven primarily by the
reduction in premature mortalities each
year. Some key assumptions underlying
the premature mortality estimates
include the following, which may also
contribute to uncertainty:
• Inhalation of fine particles is
causally associated with premature
death at concentrations near those
experienced by most Americans on a
daily basis. Although biological
mechanisms for this effect have not yet
been completely established, the weight
of the available epidemiological,
toxicological, and experimental
evidence supports an assumption of
causality. The impacts of including a
probabilistic representation of causality
were explored in the expert elicitationbased results of the recently published
PM NAAQS RIA. Consistent with that
analysis, we discuss the implications of
these results in the RIA for the final
standards.
• All fine particles, regardless of their
chemical composition, are equally
potent in causing premature mortality.
This is an important assumption,
because PM produced via transported
precursors emitted from Small SI and
Marine SI engines may differ
significantly from PM precursors
released from electric generating units
and other industrial sources. However,
no clear scientific grounds exist for
supporting differential effects estimates
by particle type.
• The C–R function for fine particles
is approximately linear within the range
of ambient concentrations under
consideration (above the assumed
threshold of 10 µg/m3). Thus, the
estimates include health benefits from
reducing fine particles in areas with
varied concentrations of PM, including
both regions that may be in attainment
with PM2.5 standards and those that are
at risk of not meeting the standards.
• In a recent report on the estimation
of ozone-related premature mortality
published by the National Research
Council (NRC), a panel of experts and
reviewers concluded that ozone-related
mortality should be included in
estimates of the health benefits of
reducing ozone exposure. The report
also recommended that the estimation
of ozone-related premature mortality be
accompanied by broad uncertainty
analyses while giving little or no weight
to the assumption that there is no causal
association between ozone exposure and
premature mortality. Because EPA has
yet to develop a coordinated response to
the NRC report’s findings and
recommendations, however, we have
retained the approach to estimating
ozone-related premature mortality used
in RIA for the final Ozone NAAQS. EPA
will specifically address the report’s
findings and recommendations in future
rulemakings.
Despite these uncertainties, we
believe this benefit-cost analysis
provides a conservative estimate of the
estimated economic benefits of the final
standards in future years because of the
exclusion of potentially significant
benefit categories. Acknowledging
benefits omissions and uncertainties, we
present a best estimate of the total
benefits based on our interpretation of
the best available scientific literature
and methods supported by EPA’s
technical peer review panel, the Science
Advisory Board’s Health Effects
Subcommittee (SAB–HES). The
National Academies of Science (NRC,
2002) also reviewed EPA’s methodology
for analyzing the health benefits of
measures taken to reduce air pollution.
59161
EPA addressed many of these comments
in the analysis of the final PM
NAAQS.140, 141 The analysis of the final
standards incorporates this most recent
work to the extent possible.
(4) Benefit-Cost Analysis
In estimating the net benefits of the
final standards, the appropriate cost
measure is ‘‘social costs.’’ Social costs
represent the welfare costs of a rule to
society. These costs do not consider
transfer payments (such as taxes) that
are simply redistributions of wealth.
Table XII.E–7 contains the estimates of
monetized benefits and estimated social
welfare costs for the final rule and each
of the final control programs. The
annual social welfare costs of all
provisions of this final rule are
described more fully in Section IX.F.
The results in Table IX.E–7 suggest
that the 2020 monetized benefits of the
final standards are greater than the
expected social welfare costs.
Specifically, the annual benefits of the
total program will range between $1.2 to
$4.0 billion annually in 2020 using a
three percent discount rate, or between
$1.1 to $3.8 billion assuming a 7 percent
discount rate, compared to estimated
social costs of approximately $210
million in that same year. These benefits
are expected to increase to between $1.8
and $6.4 billion annually in 2030 using
a three percent discount rate, or
between $1.6 and $6.1 billion assuming
a 7 percent discount rate, while the
social costs are estimated to be
approximately $190 million. Though
there are a number of health and
environmental effects associated with
the final standards that we are unable to
quantify or monetize (see Table IX.E–6),
the benefits of the final standards
outweigh the projected costs. When we
examine the benefit-to-cost comparison
for the rule standards separately, we
also find that the benefits of the specific
engine standards outweigh their
projected costs.
TABLE IX.E–7—SUMMARY OF ANNUAL BENEFITS, COSTS, AND NET BENEFITS OF THE FINAL SMALL SI AND MARINE SI
ENGINE STANDARDS (MILLIONS, 2005$)a
2020
Estimated Social Costs:b
Small SI .............................................................................................................................................
Marine SI ...........................................................................................................................................
$163 ......................
$44 ........................
$185
0.8
Total Social Costs ......................................................................................................................
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Description
2030
$210 ......................
190
Estimated Health Benefits of the Final Standards:c, d, e, f
Small SI:
140 National Research Council (NRC). 2002.
Estimating the Public Health Benefits of Proposed
Air Pollution Regulations. The National Academies
Press: Washington, DC.
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141 U.S. Environmental Protection Agency.
October 2006. Final Regulatory Impact Analysis
(RIA) for the Proposed National Ambient Air
Quality Standards for Particulate Matter. Prepared
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by: Office of Air and Radiation. Available at HTTP:
//www.epa.gov/ttn/ecas/ria.html.
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TABLE IX.E–7—SUMMARY OF ANNUAL BENEFITS, COSTS, AND NET BENEFITS OF THE FINAL SMALL SI AND MARINE SI
ENGINE STANDARDS (MILLIONS, 2005$)a—Continued
Description
2020
2030
3 percent discount rate ..............................................................................................................
7 percent discount rate ..............................................................................................................
Marine SI:
3 percent discount rate ..............................................................................................................
7 percent discount rate ..............................................................................................................
Total Benefits:
3 percent discount rate ......................................................................................................................
7 percent discount rate ......................................................................................................................
$860 to $2,600 ......
$790 to $2,500 ......
$820 to $2,900
$710 to $2,800
$340 to $1,400 ......
$310 to $1,300 ......
$980 to $3,500
$890 to $3,300
$1,200 to $4,000 ...
$1,100 to $3,800 ...
$1,800 to $6,400
$1,600 to $6,100
Annual Net Benefits (Total Benefits—Total Costs)
3 percent discount rate ......................................................................................................................
7 percent discount rate ......................................................................................................................
$990 to $3,800 ......
$890 to $3,600 ......
$1,600 to $6,200
$1,400 to $5,900
a All
estimates represent annualized benefits and costs anticipated for the years 2020 and 2030. Totals may not sum due to rounding.
calculation of annual costs does not require amortization of costs over time. Therefore, the estimates of annual cost do not include a discount rate or rate of return assumption (see Chapter 9 of the RIA). In Chapter 9, however, we use both a 3 percent and 7 percent social discount rate to calculate the net present value of total social costs consistent with EPA and OMB guidelines for preparing economic analyses (US
EPA, 2000 and OMB, 2003).
c Total includes ozone and PM2.5 benefits. Range was developed by adding the estimate from the ozone premature mortality function, including an assumption that the association is not causal, to PM2.5-related premature mortality derived from the ACS (Pope et al., 2002) and Six Cities (Laden et al., 2006) studies.
d Annual benefits analysis results reflect the use of a 3 percent and 7 percent discount rate in the valuation of premature mortality and nonfatal
myocardial infarctions, consistent with EPA and OMB guidelines for preparing economic analyses (US EPA, 2000 and OMB, 2003).142, 143
e Valuation of premature mortality based on long-term PM exposure assumes discounting over the SAB recommended 20-year segmented lag
structure described in the Regulatory Impact Analysis for the Final Clean Air Interstate Rule (March, 2005).
f Not all possible benefits or disbenefits are quantified and monetized in this analysis. Potential benefit categories that have not been quantified
and monetized are listed in Table IX.E–6.
b The
F. Economic Impact Analysis
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We prepared an Economic Impact
Analysis (EIA) to estimate the economic
impacts of the final emission control
program on the Small SI and Marine SI
engine and equipment markets. In this
section we briefly describe the
Economic Impact Model (EIM) we
developed to estimate the market-level
changes in price and outputs for
affected markets, the social costs of the
program, and the expected distribution
of those costs across affected
stakeholders. As defined in EPA’s
Guidelines for Preparing Economic
Analyses, social costs are the value of
the goods and services lost by society
resulting from a) the use of resources to
comply with and implement a
regulation and b) reductions in
output.144
A quantitative Economic Impact
Model (EIM) was developed to estimate
price and quantity changes and total
social costs associated with the
emission control program. The EIM is a
142 U.S. Environmental Protection Agency, 2000.
Gidelines for Preparing Economic Analyses.
www.yosemite1.epa.gov/ee/epa/eed/hsf/pages/
Guideline.html.
143 Office of Management and Budget, The
Executive Office of the President, 2003. Circular
A–4. https://www.whitehouse.gov/omb/circulars.
144 EPA Guidelines for Preparing Economic
Analyses, EPA 240–R–00–003, September 2000, p
113. A copy of this document can be found at
https://yosemite.epa.gov/ee/epa/eed.nsf/webpages/
Guidelines.html
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computer model comprised of a series of
spreadsheet modules that simulate the
supply and demand characteristics of
each of the markets under
consideration. The model methodology
is firmly rooted in applied
microeconomic theory and was
developed following the methodology
set out in OAQPS’s Economic Analysis
Resource Document. 145 Chapter 9 of the
RIA contains a detailed description of
the EIM, including the economic theory
behind the model and the data used to
construct it, the baseline equilibrium
market conditions, and the model’s
behavior parameters. The EIM and the
estimated compliance costs presented
above are used to estimate the economic
impacts of the program. The results of
this analysis are summarized below.
(1) Market Analysis Results
In the market analysis, we estimate
how prices and quantities of goods and
services affected by the emission control
program can be expected to change once
the program goes into effect.
The compliance costs associated with
the new Small SI and Marine SI engine
and equipment standards are expected
to lead to price and quantity changes in
these markets. A summary of the market
analysis results is presented in Table
145 U.S. Environmental Protection Agency, Office
of Air Quality Planning and Standards, Innovative
Strategies and Economics Group, OAQPS Economic
Analysis Resource Document, April 1999. A copy
of this document can be found at https://
www.epa.gov/ttn/ecas/econdata/Rmanual2/.
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XII.F–1 for 2014, 2018, and 2030. These
years were chosen because 2014 is the
year with the highest compliance cost;
2018, the year in which the compliance
costs are reduced due to the learning
curve, and the market impacts reflect
variable costs as well as growth in
equipment population; and 2030
illustrates the long-term impacts of the
program. Results for all years can be
found in Chapter 9 of the RIA.
For all markets, the market impacts
for the early years are driven by either
the fixed cost or the combination of the
fixed and variable costs associated with
different standards. This leads to a small
increase in estimated price impacts for
the years 2008 through 2014, the period
during which the costs change over time
reflecting the phase-in of different costs
(variable and fixed costs) for each
standard or the phase-in of different
standards. The increase is small because
the annual per unit compliance costs
from these new standards are relatively
smaller than the engine or equipment
per unit price.
The Small SI exhaust standards begin
in 2011 for Class II and 2012 for Class
I. The marine exhaust standards
generally begin in 2010. The Small SI
evaporative emission standards are
staggered beginning in 2008, with
regulatory flexibility providing some
small delays until 2013. The marine
evaporative emission standards are
staggered beginning in 2009, with
regulatory flexibility providing some
small delays until 2015.
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In the Marine SI market, the average
price increase for Marine SI engines in
2014, the high cost year, is estimated to
be about 2.4 percent, or $266. In the
long term (by 2030), the average price
increase is expected to decline to about
1.9 percent, or $213. On the vessel side,
the average price change reflects the
direct equipment compliance costs plus
the portion of the engine costs that are
passed on to the equipment purchaser
(via higher engine prices). The average
price increase in 2014 is expected to be
about 1.6 percent, or $285. By 2030, this
average price increase is expected to
decline to about 1.3 percent, or $231.
These price increases are expected to
vary across vessel categories. The
category with the largest price increase
is expected to be personal watercraft
engines, with an estimated price
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increase of about 3.0 percent in 2014;
this is expected to decrease to 2.4
percent in 2030. The smallest expected
change in 2014 is expected to be for
sterndrive/inboards vessels, which are
expected to see price increases of about
0.9 percent.
In the Small SI market, the average
price increase for Small SI engines in
2014, the high cost year, is estimated to
be about 8.3 percent, or $14. By 2030,
this average price increase is expected
to decline to about 7.4 percent, or $12.
On the equipment side, the average
price change reflects the direct
equipment compliance costs plus the
portion of the engine costs that are
passed on to the equipment purchaser
(via higher engine prices). The average
price increase for all Small SI
equipment in 2014 is expected to be
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59163
about 2.6 percent, or $10. By 2030, this
average price increase is expected to
decline to about 2.3 percent, or $8. The
average price increase and quantity
decrease differs by category of
equipment. For Class I equipment, the
price increase is estimated to be about
6.2 percent ($17) in 2014, decreasing to
5.6 percent ($15) in 2030. For Class II
equipment, a higher price increase is
expected, about 2.6 percent ($24) in
2014, decreasing to 2.2 percent ($20) in
2030.
For the handheld equipment market,
prices are expected to increase about 0.2
percent or $0.3 for all years, and
quantities are expected to decrease
about 0.3 percent.
BILLING CODE 6560–50–P
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(2) Economic Welfare Analysis
In the economic welfare analysis we
look at the total social costs associated
with the program and their distribution
across key stakeholders.
The total estimated social costs of the
program are about $444 million, $399
million, and 459 million for 2014, 2018
and 2030. These estimated social costs
are a slight less than the total
compliance costs for those years. The
slight reduction in social costs when
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compared to compliance costs occurs
because the total engineering costs do
not reflect the decreased sales of the
Small SI and Marine SI engines and
equipment that are incorporated in the
total social costs. Results for all years
are presented in Chapter 9 of the RIA.
Table XII.F–2 shows how total social
costs are expected to be shared across
stakeholders, for selected years.
We estimate the total social costs of
the program to be approximately $459
million in 2030. The Marine SI sector is
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expected to bear about 33.5 percent of
the social costs of the programs in 2030,
and the Small SI sector is expected to
bear 66.5 percent. In each of these two
sectors, these social costs are expected
to be born primarily by end-users of
Marine SI and Small SI equipment
(about 86 percent). This will also be
offset by the fuel savings. The remaining
14 percent is expected to be borne by
Small SI or Marine SI engine and
equipment manufacturers.
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TABLE XII.F–2—SUMMARY OF ESTIMATED SOCIAL COSTS FOR 2014, 2018, 2030 (2005$, $MILLION)
2014
Stakeholder group
Surplus
change
Marine SI:
Engine Manufacturers .......................................................................
Equipment Manufacturers .................................................................
End User (Households) ....................................................................
Subtotal ......................................................................................
Small SI:
Engine Manufacturers .......................................................................
Equipment Manufacturers .................................................................
End User (Households) ....................................................................
Subtotal ......................................................................................
Total ....................................................................................
Table XII.F–3 contains the
distribution of the total surplus losses
for the program from 2008 through
2037. This table shows that Small SI
and Marine SI equipment manufacturers
are expected to bear more of the burden
of the program than engine
2018
Surplus
change
Percent
2030
Percent
Surplus
change
Percent
¥$10.5
¥$29.7
¥$130.0
¥$170.2
2.4
6.7
29.3
38.4
¥$8.7
¥$25.0
¥$108.2
¥$142.0
2.2
6.3
27.1
35.6
¥$9.4
¥$27.1
¥$117.2
¥$153.7
2.1
5.9
25.6
33.5
¥$5.4
¥$18.1
¥$250.2
¥$273.6
¥$443.8
1.2
4.1
56.4
61.6
................
¥$5.0
¥$16.9
¥$235.0
¥$256.8
¥$398.8
1.2
4.2
58.9
64.4
................
¥$5.9
¥$20.0
¥$278.9
¥$304.9
¥$458.6
1.3
4.4
60.8
66.5
................
social discount rate.146 Using that
discount rate, the present value of the
net social costs through 2037 is
estimated to be $2.7 billion, including
the fuel savings.
manufacturers. The present value of net
social costs of the final standards
through 2037 at a 3 percent discount
rate, shown in Table XII.F–3, is
estimated to be $4.2 billion, taking the
fuel savings into account. We also
performed an analysis using a 7 percent
TABLE XII.F–3—ESTIMATED NET SOCIAL COSTS THROUGH 2037 BY STAKEHOLDER (2005$, $MILLION)
Surplus
change
Stakeholder group
Percent of
total surplus
NPV 3%
Marine SI:
Engine Manufacturers ..............................................................................
Equipment Manufacturers ........................................................................
End User (Households) ............................................................................
Surplus
change
Percent of
total surplus
NPV 7%
¥$167.0
¥$474.5
¥$2,079.0
2.2
6.2
27.3
¥$100.8
¥$285.2
¥$1,257.1
2.2
6.3
27.9
Subtotal .............................................................................................
Small SI:
Engine Manufacturers ..............................................................................
Equipment Manufacturers ........................................................................
End User (Households) ............................................................................
¥$2,720.5
35.7
¥$1,643.2
36.5
¥$94.1
¥$329.9
¥$4,472.1
1.2
7.4
58.7
¥$54.8
¥$195.4
¥$2,612.8
1.2
7.5
58.0
Subtotal .............................................................................................
¥$4,896.1
64.3
¥$2,863.0
63.5
Total Social Costs ............................................................................................
Fuel Savings ....................................................................................................
Net Social Costs ..............................................................................................
¥$7,616.6
$3,374.6
¥$4,242.0
........................
........................
........................
¥$4,506.2
$1,774.7
¥$2,731.5
........................
........................
........................
Every economic impact analysis
examining the market and social welfare
impacts of a regulatory program is
limited to some extent by limitations in
model capabilities, deficiencies in the
economic literatures with respect to
estimated values of key variables
necessary to configure the model, and
data gaps. In this EIA, there are three
potential sources of uncertainty: (1)
Uncertainty resulting from the way the
EIM is designed, particularly from the
use of a partial equilibrium model; (2)
uncertainty resulting from the values for
key model parameters, particularly the
price elasticity of supply and demand;
and (3) uncertainty resulting from the
values for key model inputs,
particularly baseline equilibrium price
and quantities.
Uncertainty associated with the
economic impact model structure arises
from the use of a partial equilibrium
approach, the use of the national level
of analysis, and the assumption of
competitive market structure. These
features of the model mean it does not
take into account impacts on secondary
markets or the general economy, and it
does not consider regional impacts. The
results may also be biased to the extent
that firms have some control over
market prices, which would result in
the modeling over-estimating the
impacts on producers of affected goods
and services.
The values used for the price
elasticities of supply and demand are
critical parameters in the EIM. The
values of these parameters have an
impact on both the estimated change in
price and quantity produced expected
as a result of compliance with the final
146 EPA has historically presented the present
value of cost and benefits estimates using both a 3
percent and a 7 percent social discount. The 3
percent rate represents a demand-side approach and
reflects the time preference of consumption (the
rate at which society is willing to trade current
consumption for future consumption). The 7
percent rate is a cost-side approach and reflects the
shadow price of capital.
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(3) What Are the Significant Limitations
of the Economic Impact Analysis?
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standards and on how the burden of the
social costs will be shared among
producer and consumer groups. In
selecting the values to use in the EIM it
is important that they reflect the
behavioral responses of the industries
under analysis.
Finally, uncertainty in measurement
of data inputs can have an impact on the
results of the analysis. This includes
measurement of the baseline
equilibrium prices and quantities and
the estimation of future year sales. In
addition, there may be uncertainty in
how similar engines and equipment
were combined into smaller groups to
facilitate the analysis. There may also be
uncertainty in the compliance cost
estimations.
While variations in the above model
parameters may affect the distribution of
social costs among stakeholders and the
estimated market impacts, they will not
affect the total social costs of the
program. This is because the total social
costs are directly related to the total
compliance costs. To explore the effects
of key sources of uncertainty, we
performed a sensitivity analysis in
which we examine the results of using
alternative values for the price elasticity
of supply and demand, and alternative
baseline prices for certain equipment
markets. The results of these analyses
are contained in Appendix 9H of the
RIA prepared for this rule.
Despite these uncertainties, we
believe this economic impact analysis
provides a reasonable estimate of the
expected market impacts and social
welfare costs of the final standards in
future. Acknowledging benefits
omissions and uncertainties, we present
a best estimate of the social costs based
on our interpretation of the best
available scientific literature and
methods supported by EPA’s Guidelines
for Preparing Economic Analyses and
the OAQPS Economic Analysis
Resource Document.
X. Public Participation
We published the proposed rule on
May 18, 2007 (72 FR 28098) and held
a public hearing on June 5, 2007 in
Reston, Virginia. The public comment
period continued until August 3, 2007.
We received written comments from
over 100 entities, including
manufacturers, state and environmental
groups, and individual citizens. The
comments covered a wide range of
issues, many of which were very
specific recommendations related to test
procedures and certification and
compliance provisions. The comments
and our responses are described in the
Summary and Analysis of Comments
document which has been placed in the
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docket for this rulemaking. Commenters
also raised a variety of broader issues
that we highlight in this section.
Diffusion and running loss control for
nonhandheld Small SI engines and
equipment. We proposed diffusion and
running loss standards for nonhandheld
Small SI engines and equipment. The
diffusion standard included a simple
measurement procedure and a
corresponding standard that could be
met with basic technology to limit
venting from fuel tanks. We proposed a
variety of methods for controlling
running losses. The most common
approach expected is for equipment
manufacturers to install a vent line to
route running loss vapors to the engine’s
intake. We proposed an alternative
approach that would allow equipment
manufacturers to demonstrate that fuel
temperatures would increase only a
small amount during operation, which
would minimize the source of running
loss vapors. Manufacturers objected to
the proposed measurement procedure
and standard for diffusion emissions.
They also commented that they thought
the temperature-based option for
controlling running losses was
impractical based on the measurement
procedures and other implementation
provisions. We are therefore removing
the temperature-based option for
running loss control. Manufacturers
must generally either run a vapor line
from the fuel tank to the engine’s intake
or find a way to use a sealed fuel tank.
Under any remaining technology
scenario for controlling running loss
emissions, manufacturers would be
designing and producing their fuel tanks
with inherently low diffusion
emissions. We therefore anticipate that
diffusion emissions will be controlled
even though we are not adopting
standards or measurement requirements
for diffusion.
SHED testing for nonhandheld
engines and equipment. We proposed to
allow certification based on California
ARB’s SHED testing on an interim basis
to ease the transition to EPA’s Phase 3
standards. The SHED procedure is
intended to measure all evaporative
emissions from a piece of equipment
rather than separately measuring
emissions from fuel lines and fuel tanks.
It is also intended to capture diurnal
emissions. As described in the proposal,
we chose not to apply diurnal emission
standards. Manufacturers requested that
we include a long-term allowance for
SHED testing so they could choose to
sell California-certified products
nationwide without repeating their
certification efforts to comply with
EPA’s different standards and testing
protocol. While there is some chance
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that manufacturers could concentrate
their emission controls, for example, on
diurnal and fuel tank permeation such
that they would not need lowpermeation fuel lines, we believe that
on balance a SHED-certified product
will invariably be at least as lowemitting as equipment that uses only
certified low-permeation fuel lines and
fuel tanks. As a result, we are including
in the regulations a long-term allowance
for manufacturers to meet EPA
requirements based on an overall
measurement of evaporative emissions
from equipment with complete fuel
systems.
Bonding requirements for Small SI
engines. We described in the proposal
that we were considering bonding
requirements for Small SI engines. We
described our concerns that low-cost
products were being sold without the
necessary commitment to following
through on any obligations that may
arise over an engine’s operating life,
such as warranty, recall, or some other
finding of noncompliance with the
regulations. Several commenters
strongly supported the bonding
requirements. No commenters objected
to the bonding requirements. We
requested comment on defining a
threshold for determining which
companies had a sufficient presence in
the United States and a good
compliance history that would allow us
to conclude that bonding requirements
were not needed. Subsequent
discussions with manufacturers led us
to narrow our approach to focus on
multiple thresholds tailored to specific
types of companies. A baseline
threshold of $10 million in long-term
assets applies for engine manufacturers.
A mid-level threshold of $6 million
applies to secondary engine
manufacturers. These are generally
smaller companies with smaller sales
volumes. We are also including a
reduced threshold of $3 million for
companies that have had U.S.-certified
engines for at least ten years without
any violations. We believe bonding
requirements should still apply for
companies with a long-term market
presence, but a lower asset threshold for
these companies is appropriate.
A noteworthy change from the
proposal is the inclusion of
domestically produced engines. While
the proposal focused on imported
engines, we concluded that trade rules
and good practice dictate that the
bonding requirements should apply
equally to companies producing product
in the United States. Manufacturers of
any substantial size would easily meet
the asset threshold, so the only
additional companies likely to be
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affected by this change would be very
small domestic manufacturers. We may
conclude that these companies too
should meet bonding requirements if we
have reason to believe that they will be
unable to meet their obligations related
to in-use engines. On the other hand, we
believe there will be cases where
manufacturers can use something other
than a posted bond to demonstrate that
they will meet these obligations. We are
therefore including provisions for a
process by which small manufacturers
would be able to request that a different
asset threshold (or a different bond
value) would apply. We would evaluate
these requests on a case-by-case basis
and approve changes to the specified
approach only if it was clear that
manufacturers would meet their in-use
obligations.
Transition to exhaust emission
standards for sterndrive/inboard
engines. Manufacturers expressed
concerns before the proposed rule that
they were anticipating a change in
engine models from General Motors,
which supplies most companies with
partially complete engines for making
sterndrive/inboard engines. With the
approaching obsolescence of two of
these engine models, engine
manufacturers did not want to put in
the effort to redesign those engines for
one or two years of production before
they made the transition to the
replacement engine models. We
described several possible approaches
for addressing this in the proposal. We
are adopting a provision to specify
directly in the regulation that we are
approving a one-year hardship for the
affected engine models, which allows
the engine manufacturers to produce
these engines in the 2010 model year
without meeting emission standards.
Starting in the 2011 model year,
manufacturers would need to meet the
new emission standards for their full
product line.
Phase-in for marine diurnal
requirements. We proposed to apply the
diurnal emission standards for marine
vessels starting in 2010. Manufacturers
recommended delaying this standard
until 2011 to allow time for the industry
to establish consensus standards related
to installation parameters for carbon
canisters and other elements of diurnal
emission control systems.
Manufacturers also pointed out that a
one-year delay would be preferable to a
phase-in, which would be problematic
for boat builders. The U.S. Coast Guard
agreed that an extra year would be
helpful to ensure that manufacturers
had enough time to design and build
systems that would not have safety
problems. We agreed that starting the
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diurnal emission standards in 2011
would be appropriate. Late in the
rulemaking process, the marine
manufacturers raised a concern that
small boat builders might need
additional time to learn about the
regulatory requirements and make the
necessary design changes for complying
with standards. We agreed to consider a
staged approach, similar to what we are
adopting for Small SI equipment
manufacturers under the Phase 3
standards, in which boat builders would
be able to make a certain number of
noncompliant boats over the first year or
two. Manufacturers emphasized that the
best approach was to phase in the
diurnal standard (30 percent of boats the
first year, 60 percent the second year,
100 percent the third year), including
large businesses. We believe a more
limited transition will be sufficient to
meet the need to modify vessels to
comply with the new standards. We are
adopting approach that would allow
companies to make up to 50 percent of
their products between July 2011 and
July 2012 that do not yet comply with
diurnal emission standards. All boats
would need to comply after July 2012.
A separate provision for small-volume
boat builders would allow for up to
1200 noncompliant boats over the first
two years that the standards apply (July
2011 to July 2013).
Definition of ‘‘engine’’ We proposed
to define the point at which engines
became subject to emission standards as
the point at which any component was
attached to an engine block. This was
intended to clarify the relationship
between primary and secondary engine
manufacturers and to prevent
circumvention of the regulations by
allowing the importation or other sale of
partially complete engines that needed
neither certification nor an exemption.
Manufacturers pointed out that there
were several incidental components
added to engines early in the process,
many times by the company that cast
and/or machined the engine block for
shipment to the engine manufacturer.
We objected to the idea that an engine
should not be subject to emission
standards until it reached a running
configuration because this would make
it difficult or impossible to enforce our
requirements. We chose to identify the
best point early in the assembly process
for making engines subject to standards
to be the point of crankshaft installation.
This is generally the first major
assembly procedure and it involves
most of the engine’s moving parts.
Setting up the regulations to clearly
prohibit the sale of partially complete
engines without a certificate or an
exemption led us to adopt provisions to
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59167
accommodate the several legitimate
business practices in which
manufacturers ship engines before they
have reached a certified configuration.
First, we proposed a process by which
original engine manufacturers could
ship partially complete engines to
secondary engine manufacturers,
including requirements for labeling
engines and for secondary engine
manufacturers to first obtain a certificate
for the engine in question. Commenters
objected to the labeling requirements
and pointed out that there would
sometimes be a need for shipping
engines before the secondary engine
manufacturer had an approved
certificate. We agreed to simplify the
labeling requirement such that the
primary engine manufacturer would be
able to use a single label for all its
engines, identifying only its company
name and the basis for the exemption,
and referring to the bill of lading, which
would identify the secondary engine
manufacturer. We are also adopting
regulatory provisions to clarify that
these shipments may occur during the
time that we are reviewing an
application for certification from the
secondary engine manufacturer, subject
to certain requirements that are similar
to those that apply for traditional engine
manufacturers in building up inventory
before their certification is approved.
We also allow shipment of these engines
when the secondary engine
manufacturer has a valid exemption;
this may occur for example, if the
secondary engine manufacturer is
developing a new model or is
assembling engines only for export.
Second, we proposed and are
finalizing a provision to allow
manufacturers broad discretion to ship
partially complete engines between two
of their own facilities. Manufacturers
would only need to get our approval by
describing their plans for this type of
shipment in their application for
certification. We may set certain
reasonable conditions to ensure that
manufacturers do not use these
provisions to circumvent the
regulations, but we would generally not
require any specific labeling or
recordkeeping steps for this practice.
Third, we proposed to include
partially complete engines sold as
replacement components under the
replacement-engine exemption in
§ 1068.240. Manufacturers expressed a
concern that these engines were needed
as replacement components and should
therefore not be subject to standards. We
noted that the existing replacementengine exemption does not fit well with
partially complete engines that are
identical to engines currently being
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produced under a valid certificate of
conformity (up to that stage of
completion). As a result, we have
included language in § 1068.240
describing a streamlined path for these
engines. The more difficult question
relates to partially complete engines
specially produced for replacement or
repower where the old engine is subject
to a previous tier of emission standards.
We are concerned, as described above,
that manufacturers could exploit this as
a loophole if we did not specify that
these engines are subject to emission
standards. We are modifying the
replacement-engine exemption to allow
for very limited use of replacement
engines without the administrative
requirements and oversight provisions
that currently apply under § 1068.240.
Under this approach we specify that
manufacturers may produce and sell a
certain number of replacement engines,
including partially complete engines,
based on production volumes from
preceding years without making a
determination that a new engine
meeting current standards is unavailable
to repower the equipment.
Manufacturers would also not need to
take possession of the old engine block
(or confirm that it has been destroyed).
For any number of noncompliant
replacement engines exceeding the
specified threshold, manufacturers
would need to meet all the requirements
that currently apply under § 1068.240.
See Section VIII above and Chapter 1 of
the Summary and Analysis of
Comments for further information and
discussion related to replacement
engines.
XI. Statutory and Executive Order
Reviews
A. Executive Order 12866: Regulatory
Planning and Review
Under section 3(f)(1) of Executive
Order (EO) 12866 (58 FR 51735, October
4, 1993), this action is an ‘‘economically
significant regulatory action’’ because it
is likely to have an annual effect on the
economy of $100 million or more.
Accordingly, EPA submitted this action
to the Office of Management and Budget
(OMB) for review under EO 12866 and
any changes made in response to OMB
recommendations have been
documented in the docket for this
rulemaking.
In addition, EPA prepared an analysis
of the potential costs and benefits
associated with this action. This
analysis is contained in the Final
Regulatory Impact Analysis, which is
available in the docket and is
summarized in Section IX.
B. Paperwork Reduction Act
The information collection
requirements in this final rule have been
submitted for approval to the Office of
Management and Budget (OMB) under
the Paperwork Reduction Act, 44 U.S.C.
3501 et seq. The Information Collection
Request (ICR) documents prepared by
EPA have been assigned EPA ICR
numbers 2251.02 and 1722.06.
The Agency will collect information
to ensure compliance with the
provisions in this rule. This includes a
variety of requirements, both for engine
manufacturers, equipment
manufacturers and manufacturers of
fuel system components. Section 208(a)
of the Clean Air Act requires that
manufacturers provide information the
Administrator may reasonably require to
determine compliance with the
regulations; submission of the
information is therefore mandatory.
As shown in Table XIV–1, the total
annual burden associated with this final
rule is about 131,000 hours and $17
million based on a projection of 1,031
respondents. The estimated burden for
engine manufacturers is a total estimate
for both new and existing reporting
requirements. Most information
collection is based on annual reporting.
Burden means the total time, effort, or
financial resources expended by persons
to generate, maintain, retain, or disclose
or provide information to or for a
Federal agency. This includes the time
needed to review instructions; develop,
acquire, install, and utilize technology
and systems for the purposes of
collecting, validating, and verifying
information, processing and
maintaining information, and disclosing
and providing information; adjust the
existing ways to comply with any
previously applicable instructions and
requirements; train personnel to be able
to respond to a collection of
information; search data sources;
complete and review the collection of
information; and transmit or otherwise
disclose the information.
TABLE XIV–1—ESTIMATED BURDEN FOR REPORTING AND RECORDKEEPING REQUIREMENTS
Number of
respondents
Industry sector
Small SI engine manufacturers ...............
Small SI equipment (evaporative) ...........
Tank and hose component mfr’s. (evaporative) ....................................................
Marine SI engine manufacturers .............
Marine SI equipment & fuel system component mfr. (evaporative) .....................
TOTAL ..............................................
Average
burden per
respondent
Annual burden
hours
Annualized
capital costs
Annual labor
costs
Annual
operation and
maintenance
costs
58
500
885
19
51,301
9,500
$4,829,036
0
$2,065,643
412,500
$3,268,306
120,500
53
38
68
1,596
3,615
60,640
0
0
97,670
3,110,584
12,773
6,462,307
343
29
10,020
0
730,450
120,232
992
2,597
135,076
5,829,036
6,416,847
9,984,118
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Total Annual Cost = 16,400,965
An agency may not conduct or
sponsor, and a person is not required to
respond to a collection of information
unless it displays a currently valid OMB
control number. The OMB control
numbers for EPA’s regulations in 40
CFR are listed in 40 CFR part 9.
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C. Regulatory Flexibility Act
(1) Overview
The Regulatory Flexibility Act (RFA)
generally requires an agency to prepare
a regulatory flexibility analysis of any
rule subject to notice and comment
rulemaking requirements under the
Administrative Procedure Act or any
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other statute unless the agency certifies
that the rule will not have a significant
economic impact on a substantial
number of small entities. Small entities
include small businesses, small
organizations, and small governmental
jurisdictions.
For purposes of assessing the impacts
of this action on small entities, small
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entity is defined as: (1) A small business
as defined by the Small Business
Administration’s (SBA) regulations at 13
CFR 121.201 (see Table XIV–2, below);
(2) a small governmental jurisdiction
that is a government of a city, county,
town, school district or special district
with a population of smaller than
50,000; and (3) a small organization that
is any not-for-profit enterprise which is
independently owned and operated and
is not dominant in its field. The
59169
following table provides an overview of
the primary SBA small business
categories potentially affected by this
regulation.
TABLE XIV–2—SMALL BUSINESS DEFINITIONS FOR ENTITIES AFFECTED BY THIS RULE
NAICS a
Codes
Industry
Small SI and Marine SI Engine Manufacturers ..................................................................................
Equipment Manufacturers:
Farm Machinery ...........................................................................................................................
Lawn and Garden ........................................................................................................................
Construction .................................................................................................................................
Sawmill and Woodworking ..........................................................................................................
Pumps ..........................................................................................................................................
Air and Gas Compressors ...........................................................................................................
Generators ...................................................................................................................................
Boat Builders ......................................................................................................................................
Fuel Tank Manufacturers:
Other Plastic Products .................................................................................................................
Metal Stamping ............................................................................................................................
Metal Tank (Heavy Gauge) .........................................................................................................
Fuel Line Manufacturers:
Rubber and Plastic Fuel Lines ....................................................................................................
Threshold Definitions for
Small Business b
333618
1,000 employees.
333111
333112
333120
333210
333911
333912
335312
336612
500 employees.
500 employees.
750 employees.
500 employees.
500 employees.
500 employees.
1,000 employees.
500 employees.
326199
332116
332420
500 employees.
500 employees.
500 employees.
326220
500 employees.
a North
American Industry Classification System.
to SBA’s regulations (13 CFR 121), businesses with no more than the listed number of employees are considered ‘‘small entities’’
for RFA purposes.
mstockstill on PROD1PC66 with RULES2
b According
After considering the economic
impacts of this final rule on small
entities, I certify that this action will not
have a significant economic impact on
a substantial number of small entities.
The small entities directly regulated by
this final rule cover a wide range of
small businesses including engine
manufacturers, equipment
manufacturers, boat manufacturers, fuel
tank manufacturers, and fuel hose
manufacturers. Small governmental
jurisdictions and small organizations as
described above will not be impacted.
We have determined that the estimated
effect of the rule is to impact 43
companies with costs between one and
three percent of revenues, and 18
additional companies with costs over
three percent of revenues. These 61
companies represent less than 5 percent
of the total number of small businesses
impacted by the new regulations. All
remaining companies (over 1,000 of
them) would be impacted with costs by
less than one percent of revenues. It
should be noted that this estimate is
based on the highest level of estimated
cost in the first years of the program. We
estimate substantially lower long-term
costs as manufacturers learn to produce
compliant products at a lower cost over
time.
Pursuant to section 603 of the RFA,
EPA prepared an initial regulatory
flexibility analysis (IRFA) for the May
18, 2007 proposed rule (72 FR 28098).
Pursuant to section 609(b) of the RFA,
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EPA convened a Small Business
Advocacy Review Panel to obtain advice
and recommendations from
representatives of small entities that
would potentially be regulated by the
rule. A detailed discussion of the
Panel’s advice and recommendations is
found in the Panel Reports, which have
been placed in the docket for this
rule.147 A summary of the Panel’s
recommendations is presented in the
May 2007 proposal (72 FR 28245).
In the final rule, EPA has made some
changes to the proposal that reduced the
level of impact to small entities directly
regulated by the rule. As described in
Section III.C.1, EPA is adopting less
stringent standards for SD/I highperformance engines than originally
proposed, based in part on the
comments from SD/I engine
manufacturers, most of which are small
businesses. This change has resulted in
a reduction in the number of entities
projected to be impacted by more than
1 percent.
Despite the determination that this
rule will not have a significant
economic impact on a substantial
number of small entities, EPA prepared
a Small Business Flexibility Analysis
that has all the components of a final
regulatory flexibility analysis (FRFA). A
147 ‘‘Panel Report of the Small Business Advocacy
Review Panel on EPA’s Planned Proposed Rule,
Control of Emissions from Nonroad Spark-Ignition
Engines and Equipment,’’ October 10, 2006, Docket
EPA–HQ–OAR–2004–0008–0562.
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FRFA examines the impact of the rule
on small businesses along with
regulatory alternatives that could reduce
that impact. The Small Business
Flexibility Analysis (which is presented
in Chapter 10 of the Final RIA) is
available for review in the docket, and
is summarized below.
(2) Need for and Objective of the
Rulemaking
Air pollution is a serious threat to the
health and well-being of millions of
Americans and imposes a large burden
on the U.S. economy. Ground-level
ozone and carbon monoxide are linked
to potentially serious respiratory health
problems, especially respiratory effects
and environmental degradation,
including visibility impairment in and
around our national parks. (Section II
and Chapter 2 of the Final RIA for this
rule describe these pollutants and their
health effects.) Over the past quarter
century, state and federal
representatives have established
emission control programs that
significantly reduce emissions from
individual sources. Many of these
sources now pollute at only a small
fraction of their pre-control rates.
This final rule includes standards that
will require manufacturers to
substantially reduce exhaust emissions
and evaporative emissions from Marine
SI engines and vessels and from Small
SI engines and equipment. We are
promulgating the standards under
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section 213(a)(3) of the Clean Air Act,
which directs EPA to set emission
standards that ‘‘achieve the greatest
degree of emission reduction achievable
through the application of technology’’
giving appropriate consideration to cost,
noise, energy, safety, and lead time. In
addition to the general authority to
regulate nonroad engines under the
Clean Air Act, section 428 of the 2004
Consolidated Appropriations Act
requires EPA to propose and finalize
regulations for new nonroad sparkignition engines below 50 horsepower.
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(3) Summary of Significant Public
Comments
In the proposal, EPA proposed
provisions consistent with each of the
Panel’s recommendations and sought
comments on all the small business
provisions (see 72 FR 28245, May 18,
2007). We received a number of
comments during the comment period
after we issued the proposal. The
following section summarizes the most
significant comments received. A
summary of all comments pertaining to
the small business provisions can be
found in our Summary and Analysis of
Comments document contained in the
public docket for this rulemaking.
With regard to marine exhaust
emission standards, NMMA and several
SD/I engine manufacturers commented
on EPA’s proposed criteria for which
SD/I engine manufacturers would be
eligible for the small business
flexibilities. They recommended that
EPA should base the criteria on number
of employees rather than engine
production level. They recommended a
500 employee threshold for small
businesses with the option to qualify as
a small-volume manufacturer if the
5,000 unit level is not exceeded.
With regard to marine evaporative
emission standards, NMMA, which
represents many vessel manufacturers,
noted that EPA acknowledged the
challenges faced by the small boat
builders and even requested comment
on a three-year phase-in (33–66–100
percent) for the diurnal emission
standards over model years 2010–2012.
Rather than a phase-in, NMMA
supported an additional two years of
lead time for compliance (i.e., until
model year 2013) for small businesses to
allow for sufficient time for these
businesses to gain experience with
carbon canisters.
(4) Type and Numbers of Small Entities
Affected
The standards being promulgated for
Small SI engines and equipment will
affect manufacturers of both handheld
equipment and nonhandheld
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equipment. Based on EPA certification
records, the Small SI nonhandheld
engine industry is made up primarily of
large manufacturers including Briggs
and Stratton, Tecumseh, Honda, Kohler
and Kawasaki. The Small SI handheld
engine industry is also made up
primarily of large manufacturers
including Electrolux Home Products,
MTD, Homelite, Stihl and Husqvarna.
EPA has identified 10 Small SI engine
manufacturers that qualify as a small
business under SBA definitions. Half of
these small manufacturers certify
gasoline engines and the other half
certify liquefied petroleum gas (LPG)
engines.
The Small SI equipment market is
dominated by a few large businesses
including Toro, John Deere, MTD,
Briggs and Stratton, and Electrolux
Home Products. While the Small SI
equipment market may be dominated by
just a handful of companies, there are
many small businesses in the market;
however these small businesses account
for less than 10 percent of equipment
sales. We have identified over three
hundred equipment manufacturers that
qualify as a small business under the
SBA definitions. More than 90 percent
of these small companies manufacture
fewer than 5,000 pieces of equipment
per year. The median employment level
is 65 employees for nonhandheld
equipment manufacturers and 200
employees for handheld equipment
manufacturers. The median sales
revenue is approximately $9 million for
nonhandheld equipment manufacturers
and $20 million for handheld
equipment manufacturers.
EPA has identified 25 manufacturers
that produce fuel tanks for the Small SI
equipment market that meet the SBA
definition of a small business. Fuel tank
manufacturers rely on three different
processes for manufacturing plastic
tanks—rotational molding, blow
molding and injection molding. EPA has
identified small business fuel tank
manufacturers using the rotational
molding and blow molding processes
but has not identified any small
business manufacturers using injection
molding. In addition, EPA has identified
two manufacturers that produce fuel
lines for the Small SI equipment market
that meet the SBA definition of a small
business. The majority of fuel line in the
Small SI market is made by large
manufacturers including Avon
Automotive and Dana Corporation.
The standards being promulgated for
Marine SI engines and vessels will affect
manufacturers in the OB/PWC market
and the SD/I market. Based on EPA
certification records, the OB/PWC
market is made up primarily of large
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manufacturers including, Brunswick
(Mercury), Bombardier Recreational
Products, Yamaha, Honda, Kawasaki,
Polaris, Briggs & Stratton, and Nissan.
Two companies qualify as a small
business under the SBA definition.
Tohatsu makes outboard engines. The
other small business is Surfango which
makes a small number of motorized
surfboards and has certified their
product as a PWC.
The SD/I market is made up mostly of
small businesses; however, these
businesses account for less than 20
percent of engine sales. Two large
manufacturers, Brunswick (Mercruiser)
and Volvo Penta, dominate the market.
We have identified 28 small entities
manufacturing SD/I marine engines. The
third largest company is Indmar, which
has much fewer than the SBA threshold
of 1,000 employees. Based on sales
estimates, number of employees
reported by Thomas Register, and
typical engine prices, we estimate that
the average revenue for the larger small
SD/I manufacturers is about $50–60
million per year. However, the vast
majority of the SD/I engine
manufacturers produce low production
volumes of engines and typically have
fewer than 50 employees.
The two largest boat building
companies are Brunswick and Genmar.
Brunswick owns approximately 25 boat
companies and Genmar owns
approximately 12 boat companies.
Based on a manufacturer list maintained
by the U.S. Coast Guard, there are over
1,600 boat builders in the United States.
We estimate that, based on
manufacturer identification codes, more
than 1,000 of these companies produce
boats using gasoline marine engines.
According to the National Marine
Manufacturers Association (NMMA),
most of these boat builders are small
businesses. These small businesses
range from individuals building one
boat per year to businesses near the SBA
small business threshold of 500
employees.
We have identified 14 marine fuel
tank manufacturers in the United States
that qualify as small businesses under
the SBA definition. These
manufacturers include five rotational
molders, two blow molders, six
aluminum fuel tank manufacturers, and
one specialty fuel tank manufacturer.
The small rotational molders average
fewer than 50 employees while the
small blow-molders average over 100
employees.
We have only identified one small
fuel line manufacturer that produces for
the Marine SI market. Novaflex
primarily distributes fuel lines made by
other manufacturers but does produce
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its own filler necks. Because we expect
vessel manufacturers will design their
fuel systems such that there will not be
standing liquid fuel in the fill neck (and
therefore the new low-permeation fuel
line requirements will not apply to the
fill neck), we have not included this
manufacturer in our analysis. The
majority of fuel line in the Marine SI
market is made by large manufacturers
including Goodyear and ParkerHannifin.
To gauge the impact of the new
standards on small businesses, EPA
employed a cost-to-sales ratio test to
estimate the number of small businesses
that will be impacted by less than one
percent, between one and three percent,
and above three percent. For this
analysis, EPA assumed that the costs of
complying with the final standards are
completely absorbed by the regulated
entity. Overall, EPA projects that 43
small businesses will be impacted by
one to three percent, 18 small
businesses will be impacted by over
three percent, and the remaining
companies (over 1,000 small businesses)
will be impacted by less than one
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percent. Table XIV–3 summarizes the
impacts on small businesses from the
new exhaust and evaporative emission
standards for Small SI engines and
equipment and Marine SI engines and
vessels. A more detailed description of
the inputs used for each affected
industry sector and the methodology
used to develop the estimated impact on
small businesses in each industry sector
is included in the Small Business
Flexibility Analysis as presented in
Chapter 10 of the Final RIA for this
rulemaking.
TABLE XIV–3—SUMMARY OF IMPACTS ON SMALL BUSINESSES
1–3
percent
>3
percent
Industry sector
0–1 percent
Manufacturers of Marine OB/PWC engines ............................................
Manufacturers of Marine SD/I engines < 373 kW ...................................
Manufacturers of Marine SD/I engines ≥ 373 kW (high-performance) ...
Boat Builders ...........................................................................................
Manufacturers of Fuel Lines and Fuel Tanks for Marine SI Vessels .....
Small SI engines and equipment ............................................................
Manufacturers of Fuel Lines and Fuel Tanks for Small SI Applications
2 .........................................................................
4 .........................................................................
19 .......................................................................
>1,000 ...............................................................
14 .......................................................................
314 .....................................................................
27 .......................................................................
0
5
0
0
0
38
0
0
0
0
0
0
18
0
Total ..................................................................................................
380 plus >1,000 boat builders ..........................
43
18
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(5) Reporting, Recordkeeping, and
Compliance Requirements
For any emission control program,
EPA must have assurances that the
regulated products will meet the
standards. Historically, EPA’s programs
for Small SI engines and Marine SI
engines have included provisions
requiring that engine manufacturers be
responsible for providing these
assurances. The program that EPA is
adopting for manufacturers subject to
this final rule include testing, reporting,
and recordkeeping requirements for
manufacturers of engines, equipment,
vessels, and fuel system components
including fuel tanks, fuel lines, and fuel
caps.
For Small SI engine manufacturers
and OB/PWC engine manufacturers,
EPA is continuing the same reporting,
recordkeeping, and compliance
requirements prescribed in the current
regulations. For SD/I engine
manufacturers, which are not currently
subject to EPA regulation, EPA is
applying similar reporting,
recordkeeping, and compliance
requirements to those for OB/PWC
engine manufacturers. Testing
requirements for engine manufacturers
will include certification emission
(including deterioration factor) testing
and production-line testing. Reporting
requirements will include emission test
data and technical data on the engines.
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Manufacturers will also need to keep
records of this information.
Because of the new evaporative
emission requirements, there will be
new reporting, recordkeeping and
compliance requirements for Small SI
equipment manufacturers. Small SI
equipment manufacturers participating
in the transition program will also be
subject to reporting, recordkeeping and
compliance requirements. There will
also be new reporting, recordkeeping
and compliance requirements for fuel
tank manufacturers, fuel line
manufacturers, fuel cap manufacturers
and marine vessel manufacturers
choosing to certify their products with
EPA. Testing requirements for these
manufacturers would include
certification emission testing. Reporting
requirements would include emission
test data and technical data on the
designs. Manufacturers will also need to
keep records of this information.
(6) Steps Taken To Minimize the
Impact on Small Entities
The Panel recommended that EPA
consider and seek comment on a wide
range of regulatory alternatives to
mitigate the impacts of the rulemaking
on small businesses, including those
flexibility options described below. A
copy of the Final Panel Report is
included in the docket for this final
rule. A summary of the Panel’s
recommendations for the various groups
of small businesses affected by the rule
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is presented in the May 2007 proposal
(72 FR 28245).
In response to the Panel’s
recommendations, we proposed a range
of small business flexibilities for the
various groups of small businesses
affected by the proposed standards. As
noted earlier, we received a number of
comments during the comment period
after we issued the proposal. A
complete summary of the comments
pertaining to the small business
provisions can be found in our
Summary and Analysis of Comments
document contained in the public
docket for this rulemaking.
EPA is adopting several small
business flexibilities as part of this rule.
A few changes have been made to some
of the proposed flexibilities in response
to the comments received on the
proposal as well as other changes made
in the rulemaking. The flexibilities
available to small businesses affected by
the new exhaust emission standards for
SD/I engines are summarized in Section
III.F. The flexibilities available to small
businesses affected by the new exhaust
emission standards for OB/PWC engines
are summarized in Section IV.G. The
flexibilities available to small
businesses affected by the new exhaust
emission standards for Small SI engines
are summarized in Section V.F. Finally,
the flexibilities available to small
businesses affected by the new
evaporative emission standards for both
Marine SI engines and vessels and
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Small SI engines and equipment are
summarized in Section VI.G.
D. Unfunded Mandates Reform Act
Title II of the Unfunded Mandates
Reform Act of 1995 (UMRA), Public
Law 104–4, establishes requirements for
federal agencies to assess the effects of
their regulatory actions on state, local,
and tribal governments and the private
sector. Under section 202 of the UMRA,
EPA generally must prepare a written
statement, including a cost-benefit
analysis, for proposed and final rules
with ‘‘federal mandates’’ that may result
in expenditures to state, local, and tribal
governments, in the aggregate, or to the
private sector, of $100 million or more
in any one year. Before promulgating an
EPA rule for which a written statement
is needed, section 205 of the UMRA
generally requires that EPA identify and
consider a reasonable number of
regulatory alternatives and adopt the
least costly, most cost-effective, or least
burdensome alternative that achieves
the objectives of the rule. The
provisions of section 205 do not apply
when they are inconsistent with
applicable law. Moreover, section 205
allows EPA to adopt an alternative other
than the least costly, most cost-effective,
or least burdensome alternative if the
Administrator publishes with the final
rule an explanation of why that
alternative was not adopted.
Before EPA establishes any regulatory
requirements that may significantly or
uniquely affect small governments,
including tribal governments, it must
have developed under section 203 of the
UMRA a small government agency plan.
The plan must provide for notifying
potentially affected small governments,
enabling officials of affected small
governments to have meaningful and
timely input in the development of EPA
regulatory proposals with significant
federal intergovernmental mandates,
and informing, educating, and advising
small governments on compliance with
the regulatory requirements.
This rule contains no federal
mandates for state, local, or tribal
governments as defined by the
provisions of Title II of the UMRA. The
rule imposes no enforceable duties on
any of these governmental entities.
Nothing in the rule will significantly or
uniquely affect small governments.
EPA has determined that this rule
contains federal mandates that may
result in expenditures of more than
$100 million to the private sector in a
single year. EPA believes that the final
rule represents the least costly, most
cost-effective approach to achieve the
air quality goals of the rule. The costs
and benefits associated with the final
rule are discussed in Section IX and in
the Final Regulatory Impact Analysis as
required by the UMRA.
E. Executive Order 13132: Federalism
Executive Order 13132, entitled
‘‘Federalism’’ (64 FR 43255, August 10,
1999), requires EPA to develop an
accountable process to ensure
‘‘meaningful and timely input by State
and local officials in the development of
regulatory policies that have federalism
implications.’’ ‘‘Policies that have
federalism implications’’ is defined in
the Executive Order to include
regulations that have ‘‘substantial direct
effects on the States, on the relationship
between the national government and
the States, or on the distribution of
power and responsibilities among the
various levels of government.’’
Under section 6 of Executive Order
13132, EPA may not issue a regulation
that has federalism implications, that
imposes substantial direct compliance
costs, and that is not required by statute,
unless the Federal government provides
the funds necessary to pay the direct
compliance costs incurred by State and
local governments, or EPA consults with
State and local officials early in the
process of developing the proposed
regulation. EPA also may not issue a
regulation that has federalism
implications and that preempts State
law, unless the Agency consults with
State and local officials early in the
process of developing the regulation.
Section 4 of the Executive Order
contains additional requirements for
rules that preempt State or local law,
even if those rules do not have
federalism implications (i.e., the rules
will not have substantial direct effects
on the States, on the relationship
between the national government and
the states, or on the distribution of
power and responsibilities among the
various levels of government). Those
requirements include providing all
affected State and local officials notice
and an opportunity for appropriate
participation in the development of the
regulation. If the preemption is not
based on express or implied statutory
authority, EPA also must consult, to the
extent practicable, with appropriate
State and local officials regarding the
conflict between State law and
Federally protected interests within the
agency’s area of regulatory
responsibility.
This final rule has federalism
implications because it preempts State
law. It does not include any significant
revisions from current statutory and
regulatory requirements, but it codifies
existing statutory requirements. Prior to
the passage of Public Law 108–199, the
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various states could adopt and enforce
nonroad emission control standards
previously adopted by the state of
California under section 209(e) of the
Clean Air Act, once California had
received authorization from EPA to
enforce such standards. As part of
directing EPA to undertake this
rulemaking, section 428 of Public Law
108–199 has taken away the authority of
states’ to adopt California standards for
any nonroad spark-ignition engine
under 50 horsepower that they had not
already adopted by September 1, 2003.
No state had done so by that date. No
current state law is affected by the
provisions of Public Law 108–199
mentioned above. This rule codifies the
statutory provision prohibiting other
states from adopting California
standards for nonroad spark-ignition
engines under 50 horsepower. It does
not affect the independent authority of
California.
EPA did consult with representatives
of various State and local governments
in developing this rule. EPA has also
consulted representatives from the
National Association of Clean Air
Agencies (NACAA), which represents
state and local air pollution officials.
These officials participated in two EPA
workshops regarding the Small SI safety
study in which they expressed concern
about the language of section 428 of
Public Law 108–199 limiting the states’
ability to adopt the California standards
for nonroad spark-ignition engines
under 50 horsepower and urged EPA to
move expeditiously in adopting new
Federal emission standards for this
category.
As required by section 8(a) of
Executive Order 13132, EPA included a
certification from its Federalism Official
stating that EPA had met the Executive
Order’s requirements in a meaningful
and timely manner, when it sent the
draft of this final rule to OMB for review
pursuant to Executive Order 12866. A
copy of this certification has been
included in the public version of the
official record for this final rule.
F. Executive Order 13175: Consultation
and Coordination With Indian Tribal
Governments
Executive Order 13175, entitled
‘‘Consultation and Coordination with
Indian Tribal Governments’’ (65 FR
67249, November 9, 2000), requires EPA
to develop an accountable process to
ensure ‘‘meaningful and timely input by
tribal officials in the development of
regulatory policies that have tribal
implications.’’
This final rule does not have tribal
implications as specified in Executive
Order 13175. This rule will be
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implemented at the Federal level and
impose compliance costs only on engine
and equipment manufacturers. Tribal
governments will be affected only to the
extent they purchase and use equipment
with regulated engines. Thus, Executive
Order 13175 does not apply to this rule.
mstockstill on PROD1PC66 with RULES2
G. Executive Order 13045: Protection of
Children From Environmental Health
and Safety Risks
Executive Order 13045, ‘‘Protection of
Children from Environmental Health
Risks and Safety Risks’’ (62 FR 19885,
April 23, 1997) applies to any rule that
(1) is determined to be ‘‘economically
significant’’ as defined under Executive
Order 12866, and (2) concerns an
environmental health or safety risk that
EPA has reason to believe may have a
disproportionate effect on children. If
the regulatory action meets both criteria,
section 5–501 of the Order directs the
Agency to evaluate the environmental
health or safety effects of the planned
rule on children, and explain why the
planned regulation is preferable to other
potentially effective and reasonably
feasible alternatives considered by the
Agency.
This final rule is not subject to the
Executive Order because it does not
involve decisions on environmental
health or safety risks that may
disproportionately affect children.
The effects of ozone on children’s
health were addressed in detail in EPA’s
rulemaking to establish the NAAQS for
these pollutants, and EPA is not
revisiting those issues here. EPA
believes, however, that the emission
reductions from the strategies in this
rulemaking will further reduce air toxic
emissions and the related adverse
impacts on children’s health.
H. Executive Order 12898: Federal
Actions To Address Environmental
Justice in Minority Populations and
Low-Income Populations
Executive Order (EO) 12898 (59 FR
7629 (Feb. 16, 1994)) establishes federal
executive policy on environmental
justice. Its main provision directs
federal agencies, to the greatest extent
practicable and permitted by law, to
make environmental justice part of their
mission by identifying and addressing,
as appropriate, disproportionately high
and adverse human health or
environmental effects of their programs,
policies, and activities on minority
populations and low-income
populations in the United States.
EPA has determined that this final
rule will not have disproportionately
high and adverse human health or
environmental effects on minority or
low-income populations because it
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increases the level of environmental
protection for all affected populations
without having any disproportionately
high and adverse human health or
environmental effects on any
population, including any minority or
low-income population. This final rule
will reduce air pollution from mobile
sources in general and thus decrease the
amount of such emissions to which all
affected populations are exposed.
I. Executive Order 13211: Actions That
Significantly Affect Energy Supply,
Distribution, or Use
This rule is not a ‘‘significant energy
action’’ as defined in Executive Order
13211, ‘‘Actions Concerning Regulations
That Significantly Affect Energy Supply,
Distribution, or Use’’ (66 FR 28355, May
22, 2001), because it is not likely to have
a significant adverse effect on the
supply, distribution, or use of energy. If
promulgated, this final rule is expected
to result in the use of emission control
technologies that are estimated to
reduce nationwide fuel consumption by
around 100 million gallons per year by
2020.
J. National Technology Transfer
Advancement Act
Section 12(d) of the National
Technology Transfer and Advancement
Act of 1995 (‘‘NTTAA’’), Public Law
104–113, section 12(d) (15 U.S.C. 272
note) directs EPA to use voluntary
consensus standards in its regulatory
activities unless doing so will be
inconsistent with applicable law or
otherwise impractical. Voluntary
consensus standards are technical
standards (e.g., materials specifications,
test methods, sampling procedures, and
business practices) that are developed or
adopted by voluntary consensus
standards bodies. NTTAA directs EPA
to provide Congress, through OMB,
explanations when the Agency decides
not to use available and applicable
voluntary consensus standards.
This final rulemaking involves
technical standards. EPA will use the
test procedures specified in 40 CFR part
1065. While the Agency identified the
test procedures specified by the
International Organization for
Standardization (ISO 8178) as being
potentially applicable, we are not
adopting them in this final rulemaking.
The use of this voluntary consensus
standard will be impractical because we
have been working with engine
manufacturers and other interested
parties in comprehensive improvements
to test procedures for measuring engine
emissions, as reflected by the provisions
in part 1065. We expect these
procedures to form the basis for
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59173
internationally harmonized test
procedures that will be adopted by ISO,
other testing organizations, and other
national governments.
K. Congressional Review Act
The Congressional Review Act, 5
U.S.C. 801 et seq., as added by the Small
Business Regulatory Enforcement
Fairness Act of 1996, generally provides
that before a rule may take effect, the
agency promulgating the rule must
submit a rule report, which includes a
copy of the rule, to each House of the
Congress and to the Comptroller General
of the United States. EPA will submit a
report containing this rule and other
required information to the U.S. Senate,
the U.S. House of Representatives, and
the Comptroller General of the United
States prior to publication of the rule in
the Federal Register. A Major rule
cannot take effect until 60 days after it
is published in the Federal Register.
This action is a ‘‘major rule’’ as defined
by 5 U.S.C. 804(2). This rule will be
effective December 8, 2008.
List of Subjects
40 CFR Part 9
Reporting and recordkeeping
requirements.
40 CFR Part 60
Administrative practice and
procedure, Air pollution control,
Incorporation by reference,
Intergovernmental relations, Reporting
and recordkeeping requirements.
40 CFR Part 80
Environmental protection, Air
pollution control, Fuel additives,
Gasoline, Imports, Incorporation by
reference, Labeling, Motor vehicle
pollution, Penalties, Reporting and
recordkeeping requirements.
40 CFR Part 85
Confidential business information,
Imports, Labeling, Motor vehicle
pollution, Reporting and recordkeeping
requirements, Research, Warranties.
40 CFR Part 86
Environmental protection,
Administrative practice and procedure,
Air pollution control, Reporting and
recordkeeping requirements, Motor
vehicle.
40 CFR Part 89
Environmental protection,
Administrative practice and procedure,
Confidential business information,
Imports, Labeling, Motor vehicle
pollution, Reporting and recordkeeping
requirements, Research, Vessels,
Warranty.
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40 CFR Part 90
Environmental protection,
Administrative practice and procedure,
Confidential business information,
Imports, Labeling, Reporting and
recordkeeping requirements, Research,
Warranty.
40 CFR Part 91
Environmental protection,
Administrative practice and procedure,
Air pollution control, Confidential
business information, Imports, Labeling,
Penalties, Reporting and recordkeeping
requirements, Warranties.
40 CFR Part 92
Environmental protection,
Administrative practice and procedure,
Air pollution control, Confidential
business information, Imports,
Incorporation by reference, Labeling,
Penalties, Railroads, Reporting and
recordkeeping requirements,
Warranties.
40 CFR Part 94
Environmental protection,
Administrative practice and procedure,
Air pollution control, Confidential
business information, Imports,
Incorporation by reference, Labeling,
Penalties, Vessels, Reporting and
recordkeeping requirements,
Warranties.
40 CFR Part 1027
Environmental protection,
Administrative practice and procedure,
Air pollution control, Imports,
Reporting and recordkeeping
requirements.
40 CFR Parts 10333 and 1039
Environmental protection,
Administrative practice and procedure,
Air pollution control, Confidential
business information, Imports,
Incorporation by reference, Labeling,
Penalties, Reporting and recordkeeping
requirements, Warranties.
of Federal Regulations is amended as set
forth below.
40 CFR Part 1042
PART 9—OMB APPROVALS UNDER
THE PAPERWORK REDUCTION ACT
Environmental protection,
Administrative practice and procedure,
Air pollution control, Confidential
business information, Imports,
Incorporation by reference, Labeling,
Penalties, Vessels, Reporting and
recordkeeping requirements,
Warranties.
40 CFR Parts 1045, 1048, 1051, 1054,
and 1060
Environmental protection,
Administrative practice and procedure,
Air pollution control, Confidential
business information, Imports,
Incorporation by reference, Labeling,
Penalties, Reporting and recordkeeping
requirements, Warranties.
40 CFR Part 1065
Environmental protection,
Administrative practice and procedure,
Incorporation by reference, Reporting
and recordkeeping requirements,
Research.
40 CFR Part 1068
Environmental protection,
Administrative practice and procedure,
Confidential business information,
Imports, Incorporation by reference,
Motor vehicle pollution, Penalties,
Reporting and recordkeeping
requirements, Warranties.
40 CFR Part 1074
Environmental protection,
Administrative practice and procedure,
Motor vehicle pollution.
Dated: September 4, 2008.
Stephen L. Johnson,
Administrator.
For the reasons set out in the
preamble, title 40, chapter I of the Code
■
40 CFR citation
*
*
1. The authority citation for part 9
continues to read as follows:
■
Authority: 7 U.S.C. 135 et seq., 136–136y;
15 U.S.C. 2001, 2003, 2005, 2006, 2601–2671;
21 U.S.C. 331j, 346a, 348; 31 U.S.C. 9701; 33
U.S.C. 1251 et seq., 1311, 1313d, 1314, 1318
1321, 1326, 1330, 1342 1344, 1345 (d) and
(e), 1361; E.O. 11735, 38 FR 21243, 3 CFR,
1971–1975 Comp. p. 973; 42 U.S.C. 241,
242b, 243, 246, 300f, 300g, 300g–1, 300g–2,
300g–3, 300g–4, 300g–5, 300g–6, 300j–1,
300j–2, 300j–3, 300j–4, 300j–9, 1857 et seq.,
6901–6992k, 7401–7671q, 7542, 9601–9657,
11023, 11048.
2. In § 9.1 the table is amended as
follows:
■ a. By adding a new center heading and
entry in numerical order for ‘‘1027.140’’.
■ b. By adding a new center heading
and entry in numerical order for
‘‘1045.825’’.
■ c. By removing ‘‘1048.20’’, ‘‘1048.201–
250’’, ‘‘1048.345’’, ‘‘1048.350’’,
‘‘1048.420’’, and ‘‘1048.425’’ and adding
a new entry in numerical order under
that center heading for ‘‘1048.825’’.
■ d. By removing ‘‘1051.201–255’’,
‘‘1051.345’’, ‘‘1051.350’’, ‘‘1051.725’’,
and ‘‘1051.730’’ and adding a new entry
in numerical order under that center
heading for ‘‘1051.825’’.
■ e. By adding a new center heading and
entry in numerical order for ‘‘1054.825’’.
■ f. By adding a new center heading and
entry in numerical order for ‘‘1060.825’’.
■
§ 9.1 OMB approvals under the Paperwork
Reduction Act.
*
*
*
*
*
OMB control No.
*
*
*
*
*
*
*
Fees for Engine, Vehicle, and Equipment Compliance Programs
1027.140 ...................................................................................................
*
*
*
2060–0104, 2060–0545
*
*
Control of Emissions from Spark-ignition Propulsion Marine Engines
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1045.825 ...................................................................................................
2060–0321
Control of Emissions from New, Large Nonroad Spark-ignition Engines
1048.825 ...................................................................................................
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40 CFR citation
59175
OMB control No.
Control of Emissions from Recreational Engines and Vehicles
1051.825 ...................................................................................................
2060–0338
Control of Emissions from New, Small Nonroad Spark-ignition Engines and Equipment
1054.825 ...................................................................................................
2060–0338
Control of Evaporative Emissions from New and In-use Nonroad and Stationary Equipment
1060.825 ...................................................................................................
*
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2060–0321, 2060–0338
*
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*
§ 60.4231 What emission standards must I
meet if I am a manufacturer of stationary SI
internal combustion engines or equipment
containing such engines?
Subpart JJJJ—[Amended]
PART 60—STANDARDS OF
PERFORMANCE FOR NEW
STATIONARY SOURCES
4. Section 60.4231 is amended as
follows:
■ a. By revising the section heading.
■ b. By revising paragraph (a).
■ c. By revising paragraph (b).
■ d. By revising paragraph (c).
■ e. By revising paragraph (d).
■ f. By adding paragraph (f).
■
3. The authority citation for part 60
continues to read as follows:
■
Authority: 42 U.S.C. 7401, et seq.
(a) Stationary SI internal combustion
engine manufacturers must certify their
stationary SI ICE with a maximum
engine power less than or equal to 19
KW (25 HP) manufactured on or after
July 1, 2008 to the certification emission
standards and other requirements for
new nonroad SI engines in 40 CFR part
90 or 1054, as follows:
and manufacturing dates are . . .
the engine must meet emission standards and
related requirements for nonhandheld engines
under . . .
(1)
(2)
(3)
(4)
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If engine replacement is . . .
July 1, 2008 to December 31, 2011 .......................
January 1, 2012 or later ..........................................
July 1, 2008 to December 31, 2010 .......................
January 1, 2011 or later ..........................................
40
40
40
40
below 225 cc ..................................
below 225 cc ..................................
at or above 225 cc .........................
at or above 225 cc .........................
(b) Stationary SI internal combustion
engine manufacturers must certify their
stationary SI ICE with a maximum
engine power greater than 19 KW (25
HP) (except emergency stationary ICE
with a maximum engine power greater
than 25 HP and less than 130 HP) that
use gasoline and that are manufactured
on or after the applicable date in
§ 60.4230(a)(2), or manufactured on or
after the applicable date in
§ 60.4230(a)(4) for emergency stationary
ICE with a maximum engine power
greater than or equal to 130 HP, to the
certification emission standards and
other requirements for new nonroad SI
engines in 40 CFR part 1048. Stationary
SI internal combustion engine
manufacturers must certify their
emergency stationary SI ICE with a
maximum engine power greater than 25
HP and less than 130 HP that are
manufactured on or after the applicable
date in § 60.4230(a)(4) to the Phase 1
emission standards in 40 CFR 90.103,
applicable to class II engines, and other
requirements for new nonroad SI
engines in 40 CFR part 90. Stationary SI
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internal combustion engine
manufacturers may certify their
stationary SI ICE with a maximum
engine power less than or equal to 30
KW (40 HP) with a total displacement
less than or equal to 1,000 cubic
centimeters (cc) to the certification
emission standards and other
requirements for new nonroad SI
engines in 40 CFR part 90 or 1054, as
appropriate.
(c) Stationary SI internal combustion
engine manufacturers must certify their
stationary SI ICE with a maximum
engine power greater than 19 KW (25
HP) (except emergency stationary ICE
with a maximum engine power greater
than 25 HP and less than 130 HP) that
are rich burn engines that use LPG and
that are manufactured on or after the
applicable date in § 60.4230(a)(2), or
manufactured on or after the applicable
date in § 60.4230(a)(4) for emergency
stationary ICE with a maximum engine
power greater than or equal to 130 HP,
to the certification emission standards
and other requirements for new nonroad
SI engines in 40 CFR part 1048.
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CFR
CFR
CFR
CFR
part
part
part
part
90.
1054.
90.
1054.
Stationary SI internal combustion
engine manufacturers must certify their
emergency stationary SI ICE with a
maximum engine power greater than 25
HP and less than 130 HP that are
manufactured on or after the applicable
date in § 60.4230(a)(4) to the Phase 1
emission standards in 40 CFR 90.103,
applicable to class II engines, and other
requirements for new nonroad SI
engines in 40 CFR part 90. Stationary SI
internal combustion engine
manufacturers may certify their
stationary SI ICE with a maximum
engine power less than or equal to 30
KW (40 HP) with a total displacement
less than or equal to 1,000 cc to the
certification emission standards and
other requirements for new nonroad SI
engines in 40 CFR part 90 or 1054, as
appropriate.
(d) Stationary SI internal combustion
engine manufacturers who choose to
certify their stationary SI ICE with a
maximum engine power greater than 19
KW (25 HP) and less than 75 KW (100
HP) (except gasoline and rich burn
engines that use LPG and emergency
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stationary ICE with a maximum engine
power greater than 25 HP and less than
130 HP) under the voluntary
manufacturer certification program
described in this subpart must certify
those engines to the certification
emission standards for new nonroad SI
engines in 40 CFR part 1048. Stationary
SI internal combustion engine
manufacturers who choose to certify
their emergency stationary SI ICE
greater than 25 HP and less than 130
HP, must certify those engines to the
Phase 1 emission standards in 40 CFR
90.103, applicable to class II engines, for
new nonroad SI engines in 40 CFR part
90. Stationary SI internal combustion
engine manufacturers may certify their
stationary SI ICE with a maximum
engine power less than or equal to 30
KW (40 HP) with a total displacement
less than or equal to 1,000 cc to the
certification emission standards for new
nonroad SI engines in 40 CFR part 90
or 1054, as appropriate. For stationary
SI ICE with a maximum engine power
greater than 19 KW (25 HP) and less
than 75 KW (100 HP) (except gasoline
and rich burn engines that use LPG and
emergency stationary ICE with a
maximum engine power greater than 25
HP and less than 130 HP) manufactured
prior to January 1, 2011, manufacturers
may choose to certify these engines to
the standards in Table 1 to this subpart
applicable to engines with a maximum
engine power greater than or equal to
100 HP and less than 500 HP.
*
*
*
*
*
(f) Manufacturers of equipment
containing stationary SI internal
combustion engines meeting the
provisions of 40 CFR part 1054 must
meet the provisions of 40 CFR part
1060, to the extent they apply to
equipment manufacturers.
■ 5. Section 60.4238 is revised to read
as follows:
mstockstill on PROD1PC66 with RULES2
§ 60.4238 What are my compliance
requirements if I am a manufacturer of
stationary SI internal combustion engines
≤19 KW (25 HP) or a manufacturer of
equipment containing such engines?
Stationary SI internal combustion
engine manufacturers who are subject to
the emission standards specified in
§ 60.4231(a) must certify their stationary
SI ICE using the certification procedures
required in 40 CFR part 90, subpart B,
or 40 CFR part 1054, subpart C, as
applicable, and must test their engines
as specified in those parts.
Manufacturers of equipment containing
stationary SI internal combustion
engines meeting the provisions of 40
CFR part 1054 must meet the provisions
of 40 CFR part 1060, subpart C, to the
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extent they apply to equipment
manufacturers.
■ 6. Section 60.4239 is revised to read
as follows:
§ 60.4239 What are my compliance
requirements if I am a manufacturer of
stationary SI internal combustion engines
>19 KW (25 HP) that use gasoline or a
manufacturer of equipment containing such
engines?
Stationary SI internal combustion
engine manufacturers who are subject to
the emission standards specified in
§ 60.4231(b) must certify their stationary
SI ICE using the certification procedures
required in 40 CFR part 1048, subpart C,
and must test their engines as specified
in that part. Stationary SI internal
combustion engine manufacturers who
certify their stationary SI ICE with a
maximum engine power less than or
equal to 30 KW (40 HP) with a total
displacement less than or equal to 1,000
cc to the certification emission
standards and other requirements for
new nonroad SI engines in 40 CFR part
90 or 40 CFR part 1054, and
manufacturers of stationary SI
emergency engines that are greater than
25 HP and less than 130 HP who meet
the Phase 1 emission standards in 40
CFR 90.103, applicable to class II
engines, must certify their stationary SI
ICE using the certification procedures
required in 40 CFR part 90, subpart B,
or 40 CFR part 1054, subpart C, as
applicable, and must test their engines
as specified in those parts.
Manufacturers of equipment containing
stationary SI internal combustion
engines meeting the provisions of 40
CFR part 1054 must meet the provisions
of 40 CFR part 1060, subpart C, to the
extent they apply to equipment
manufacturers.
■ 7. Section 60.4240 is revised to read
as follows:
§ 60.4240 What are my compliance
requirements if I am a manufacturer of
stationary SI internal combustion engines
>19 KW (25 HP) that are rich burn engines
that use LPG or a manufacturer of
equipment containing such engines?
Stationary SI internal combustion
engine manufacturers who are subject to
the emission standards specified in
§ 60.4231(c) must certify their stationary
SI ICE using the certification procedures
required in 40 CFR part 1048, subpart C,
and must test their engines as specified
in that part. Stationary SI internal
combustion engine manufacturers who
certify their stationary SI ICE with a
maximum engine power less than or
equal to 30 KW (40 HP) with a total
displacement less than or equal to 1,000
cc to the certification emission
standards and other requirements for
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new nonroad SI engines in 40 CFR part
90 or 40 CFR part 1054, and
manufacturers of stationary SI
emergency engines that are greater than
25 HP and less than 130 HP who meet
the Phase 1 emission standards in 40
CFR 90.103, applicable to class II
engines, must certify their stationary SI
ICE using the certification procedures
required in 40 CFR part 90, subpart B,
or 40 CFR part 1054, subpart C, as
applicable, and must test their engines
as specified in those parts.
Manufacturers of equipment containing
stationary SI internal combustion
engines meeting the provisions of 40
CFR part 1054 must meet the provisions
of 40 CFR part 1060, subpart C, to the
extent they apply to equipment
manufacturers.
■ 8. Section 60.4241 is amended by
revising the section heading, paragraph
(b) and adding paragraph (i) to read as
follows:
§ 60.4241 What are my compliance
requirements if I am a manufacturer of
stationary SI internal combustion engines
participating in the voluntary certification
program or a manufacturer of equipment
containing such engines?
*
*
*
*
*
(b) Manufacturers of engines other
than those certified to standards in 40
CFR part 90 or 40 CFR part 1054 must
certify their stationary SI ICE using the
certification procedures required in 40
CFR part 1048, subpart C, and must
follow the same test procedures that
apply to large SI nonroad engines under
40 CFR part 1048, but must use the D–
1 cycle of International Organization of
Standardization 8178–4: 1996(E)
(incorporated by reference, see 40 CFR
60.17) or the test cycle requirements
specified in Table 5 to 40 CFR 1048.505,
except that Table 5 of 40 CFR 1048.505
applies to high load engines only.
Stationary SI internal combustion
engine manufacturers who certify their
stationary SI ICE with a maximum
engine power less than or equal to 30
KW (40 HP) with a total displacement
less than or equal to 1,000 cc to the
certification emission standards and
other requirements for new nonroad SI
engines in 40 CFR part 90 or 40 CFR
part 1054, and manufacturers of
emergency engines that are greater than
25 HP and less than 130 HP who meet
the Phase 1 standards in 40 CFR 90.103,
applicable to class II engines, must
certify their stationary SI ICE using the
certification procedures required in 40
CFR part 90, subpart B, or 40 CFR part
1054, subpart C, as applicable, and must
test their engines as specified in those
parts. Manufacturers of equipment
containing stationary SI internal
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combustion engines meeting the
provisions of 40 CFR part 1054 must
meet the provisions of 40 CFR part
1060, subpart C, to the extent they apply
to equipment manufacturers.
*
*
*
*
*
(i) For engines being certified to the
voluntary certification standards in
Table 1 of this subpart, the VOC
measurement shall be made by
following the procedures in 40 CFR
1065.260 and 1065.265 in order to
determine the total NMHC emissions by
using a flame-ionization detector and
non-methane cutter. As an alternative to
the nonmethane cutter, manufacturers
may use a gas chromatograph as allowed
under 40 CFR 1065.267 and may
measure ethane, as well as methane, for
excluding such levels from the total
VOC measurement.
■ 9. Section 60.4242 is amended by
revising the section heading, paragraphs
(a) and (b) and adding paragraph (f) to
read as follows:
mstockstill on PROD1PC66 with RULES2
§ 60.4242 What other requirements must I
meet if I am a manufacturer of stationary SI
internal combustion engines or equipment
containing stationary SI internal
combustion engines or a manufacturer of
equipment containing such engines?
(a) Stationary SI internal combustion
engine manufacturers must meet the
provisions of 40 CFR part 90, 40 CFR
part 1048, or 40 CFR part 1054, as
applicable, as well as 40 CFR part 1068
for engines that are certified to the
emission standards in 40 CFR part 1048
or 1054, except that engines certified
pursuant to the voluntary certification
procedures in § 60.4241 are subject only
to the provisions indicated in § 60.4247
and are permitted to provide
instructions to owners and operators
allowing for deviations from certified
configurations, if such deviations are
consistent with the provisions of
paragraphs § 60.4241(c) through (f).
Manufacturers of equipment containing
stationary SI internal combustion
engines meeting the provisions of 40
CFR part 1054 must meet the provisions
of 40 CFR part 1060, as applicable.
Labels on engines certified to 40 CFR
part 1048 must refer to stationary
engines, rather than or in addition to
nonroad engines, as appropriate.
(b) An engine manufacturer certifying
an engine family or families to
standards under this subpart that are
identical to standards applicable under
40 CFR part 90, 40 CFR part 1048, or 40
CFR part 1054 for that model year may
certify any such family that contains
both nonroad and stationary engines as
a single engine family and/or may
include any such family containing
stationary engines in the averaging,
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banking and trading provisions
applicable for such engines under those
parts. This provision also applies to
equipment or component manufacturers
certifying to standards under 40 CFR
part 1060.
*
*
*
*
*
(f) For manufacturers of gaseousfueled stationary engines required to
meet the warranty provisions in 40 CFR
90.1103 or 1054.120, we may establish
an hour-based warranty period equal to
at least the certified emissions life of the
engines (in engine operating hours) if
we determine that these engines are
likely to operate for a number of hours
greater than the applicable useful life
within 24 months. We will not approve
an alternate warranty under this
paragraph (f) for nonroad engines. An
alternate warranty period approved
under this paragraph (f) will be the
specified number of engine operating
hours or two years, whichever comes
first. The engine manufacturer shall
request this alternate warranty period in
its application for certification or in an
earlier submission. We may approve an
alternate warranty period for an engine
family subject to the following
conditions:
(1) The engines must be equipped
with non-resettable hour meters.
(2) The engines must be designed to
operate for a number of hours
substantially greater than the applicable
certified emissions life.
(3) The emission-related warranty for
the engines may not be shorter than any
published warranty offered by the
manufacturer without charge for the
engines. Similarly, the emission-related
warranty for any component shall not be
shorter than any published warranty
offered by the manufacturer without
charge for that component.
■ 10. Section 60.4245 is amended by
revising paragraph (a)(3) to read as
follows:
§ 60.4245 What are my notification,
reporting, and recordkeeping requirements
if I am an owner or operator of a stationary
SI internal combustion engine?
*
*
*
*
*
(a) * * *
(3) If the stationary SI internal
combustion engine is a certified engine,
documentation from the manufacturer
that the engine is certified to meet the
emission standards and information as
required in 40 CFR parts 90, 1048, 1054,
and 1060, as applicable.
*
*
*
*
*
■ 11. Section 60.4247 is amended by
revising the section heading, paragraphs
(a) and (b) to read as follows:
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59177
§ 60.4247 What parts of the mobile source
provisions apply to me if I am a
manufacturer of stationary SI internal
combustion engines or a manufacturer of
equipment containing such engines?
(a) Manufacturers certifying to
emission standards in 40 CFR part 90,
including manufacturers certifying
emergency engines below 130 HP, must
meet the provisions of 40 CFR part 90.
Manufacturers certifying to emission
standards in 40 CFR part 1054 must
meet the provisions of 40 CFR part
1054. Manufacturers of equipment
containing stationary SI internal
combustion engines meeting the
provisions of 40 CFR part 1054 must
meet the provisions of 40 CFR part 1060
to the extent they apply to equipment
manufacturers.
(b) Manufacturers required to certify
to emission standards in 40 CFR part
1048 must meet the provisions of 40
CFR part 1048. Manufacturers certifying
to emission standards in 40 CFR part
1048 pursuant to the voluntary
certification program must meet the
requirements in Table 4 to this subpart
as well as the standards in 40 CFR
1048.101.
*
*
*
*
*
■ 12. Section 60.4248 is amended by
revising the definitions for ‘‘Certified
emissions life’’ and ‘‘Certified stationary
internal combustion engine’’ to read as
follows:
§ 60.4248
subpart?
What definitions apply to this
*
*
*
*
*
Certified emissions life means the
period during which the engine is
designed to properly function in terms
of reliability and fuel consumption,
without being remanufactured, specified
as a number of hours of operation or
calendar years, whichever comes first.
The values for certified emissions life
for stationary SI ICE with a maximum
engine power less than or equal to 19
KW (25 HP) are given in 40 CFR 90.105,
40 CFR 1054.107, and 40 CFR 1060.101,
as appropriate. The values for certified
emissions life for stationary SI ICE with
a maximum engine power greater than
19 KW (25 HP) certified to 40 CFR part
1048 are given in 40 CFR 1048.101(g).
The certified emissions life for
stationary SI ICE with a maximum
engine power greater than 75 KW (100
HP) certified under the voluntary
manufacturer certification program of
this subpart is 5,000 hours or 7 years,
whichever comes first.
Certified stationary internal
combustion engine means an engine that
belongs to an engine family that has a
certificate of conformity that complies
with the emission standards and
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requirements in this part, or of 40 CFR
part 90, 40 CFR part 1048, or 40 CFR
part 1054, as appropriate.
*
*
*
*
*
PART 80—REGULATION OF FUELS
AND FUEL ADDITIVES
13. The authority citation for part 80
continues to read as follows:
■
Authority: 42 U.S.C. 7414, 7521(1), 7545
and 7601(a).
Subpart B—[Amended]
(3) The terminal end shall have a
straight section of at least 2.5 inches
(6.34 centimeters) with no holes or
grooves other than the aspirator hole.
(4) The retaining spring (if applicable)
shall terminate at least 3.0 inches (7.6
centimeters) from the terminal end.
*
*
*
*
*
PART 85—CONTROL OF AIR
POLLUTION FROM MOBILE SOURCES
15. The authority citation for part 85
continues to read as follows:
■
Authority: 42 U.S.C. 7401–7671q.
14. Section 80.22 is amended by
revising paragraph (f) and adding
paragraph (g) to read as follows:
■
§ 80.22
*
*
*
*
(f) Every retailer and wholesale
purchaser-consumer shall equip all
gasoline pumps from which gasoline is
dispensed into motor vehicles with a
nozzle spout that meets all the following
specifications:
(1) The outside diameter of the
terminal end shall not be greater than
0.840 inches (2.134 centimeters).
(2) The terminal end shall have a
straight section of at least 2.5 inches
(6.34 centimeters).
(3) The retaining spring shall
terminate at least 3.0 inches (7.6
centimeters) from the terminal end.
(g) The specifications in this
paragraph (g) apply for any new nozzle
installations used primarily for
dispensing gasoline into marine vessels
beginning January 1, 2009. (Note that
nozzles meeting the specifications of
this paragraph (g) also meet the
specifications of paragraph (f) of this
section. Note also that the additional
specifications in this paragraph (g) do
not apply for nozzles used primarily for
dispensing gasoline into motor vehicles
rather than marine vessels.) Every
retailer and wholesale purchaserconsumer shall use nozzles meeting
these specifications for any new
construction or for nozzle replacements.
This does not require replacement of
existing nozzles for refueling marine
vessels before they would be replaced
for other reasons. The following
specifications apply to spouts on new or
replacement nozzles intended for
dispensing gasoline into marine vessels:
(1) The outside diameter of the
terminal end shall have a diameter of
0.824 ± 0.017 inches (2.093 ± 0.043
centimeters).
(2) The spout shall include an
aspirator hole for automatic shutoff
positioned with a center that is 0.67 ±
0.05 inches (1.70 ± 0.13 centimeters)
from the terminal end of the spout.
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16. Remove and reserve Subpart Q,
consisting of §§ 85.1601 through
85.1606.
■
Controls and prohibitions.
*
mstockstill on PROD1PC66 with RULES2
Subpart Q—[Removed and reserved]
Subpart R—[Amended]
§ 85.1703
Subpart Y—Fees for the Motor Vehicle
and Engine Compliance Program
[Amended]
17. Section 85.1703 is amended by
removing and reserving paragraph (b).
■ 18. Section 85.1713 is revised to read
as follows:
■
§ 85.1713
Delegated-assembly exemption.
The provisions of 40 CFR 1068.261
related to shipping engines that are not
yet in their certified configuration apply
for manufacturers of heavy-duty
highway engines starting in the 2010
model year, with the following
exceptions and clarifications:
(a) The relevant prohibitions are in
Clean Air Act section 203 (42 U.S.C.
7522), rather than 40 CFR 1068.101.
(b) References to equipment should be
understood as references to vehicles.
(c) The provisions related to reduced
auditing rates in 40 CFR
1068.261(d)(3)(iii) apply starting with
the 2014 model year.
(d) The provisions related to
supplemental labeling described in 40
CFR 1068.261(c)(7)(i) and (ii) apply
starting with the 2010 model year.
(e) The engine’s model year does not
change based on the date the vehicle
manufacturer adds the aftertreatment
device.
■ 19. A new § 85.1714 is added to
subpart R to read as follows:
§ 85.1714
Replacement-engine exemption.
(a) Engine manufacturers may use the
provisions of 40 CFR 1068.240 to
exempt new replacement heavy-duty
highway engines as specified in this
section.
(b) The following provisions from 40
CFR part 1068 apply for all complete
and partially complete engines
produced by an engine manufacturer
choosing to produce any exempt
replacement engines under this section:
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(1) The definition of engine in 40 CFR
1068.30.
(2) The provisions of 40 CFR 1068.260
and 1068.262.
(c) Notify us in writing that you
intend to use the provisions of this
section prior to producing such engines.
An authorized representative of your
company must approve and sign the
notification. Your notification is
considered to be your agreement to
comply with all the requirements of this
section.
(d) Engine manufacturers choosing to
use the provisions of this section may
opt out by sending us written notice that
they will no longer introduce into U.S.
commerce engines exempted under this
section.
■ 20. Subpart Y is revised to read as
follows:
Sfmt 4700
§ 85.2401
Assessment of fees.
See 40 CFR part 1027 for the
applicable fees associated with
certifying engines, vehicles, and
equipment under this chapter.
PART 86—CONTROL OF EMISSIONS
FROM NEW AND IN-USE HIGHWAY
VEHICLES AND ENGINES
21. The authority citation for part 86
continues to read as follows:
■
Authority: 42 U.S.C. 7401–7671q.
Subpart N—[Amended]
22. Section 86.1305–2010 is amended
by adding paragraph (h) to read as
follows:
■
§ 86.1305–2010
subpart.
*
Introduction; structure of
*
*
*
*
(h) This paragraph (h) describes how
testing performed prior to July 1, 2010
may be conducted using the test
procedures of this subpart N rather than
the corresponding provisions of 40 CFR
part 1065 otherwise required by this
section. You must use good engineering
judgment when testing under this
paragraph (h), and must comply with
the following provisions of 40 CFR part
1065:
(1) Generate a map of your engine
according to 40 CFR 1065.510(b)(5)(ii)
and generate test cycles according to 40
CFR 1065.610. Validate your cycle
according to 40 CFR 1065.514.
(2) Follow the provisions of 40 CFR
1065.342 to verify the performance of
any sample dryers in your system.
Correct your measurements according to
40 CFR 1065.659, except use the value
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of Kw in § 1342–90(i) as the value of (1
¥ xH2Oexh) in Equation 1065.659–1.
(3) Verify your NO2-to-NO converter
according to 40 CFR 1065.378.
(4) For diesel engine testing, correct
NOX emissions for intake-air humidity
according to 40 CFR 1065.670.
(5) You must comply with the
provisions related to analyzer range and
drift in 40 CFR 1065.550. If drift
correction is required, correct your
measurements according to 40 CFR
1065.672, but use the emission
calculations specified in this subpart N
rather than those specified in 40 CFR
1065.650.
(6) You must comply with 40 CFR
1065.125, 1065.127, and 1065.130,
except for references to 40 CFR
1065.530(a)(1)(i), 1065.640, and
1065.655.
(7) Follow the provisions of 40 CFR
1065.370 to verify the performance of
your CLD analyzer with respect to CO2
and H2O quench. You are not required
to follow 40 CFR 1065.145(d)(2),
1065.248, or 1065.750, which are
referenced in 40 CFR 1065.370.
PART 89—CONTROL OF EMISSIONS
FROM NEW AND IN-USE NONROAD
COMPRESSION-IGNITION ENGINES
23. The authority citation for part 89
continues to read as follows:
■
Authority: 42 U.S.C. 7401–7671q.
Subpart G—[Amended]
§ 89.614
■
[Removed]
24. Section 89.614 is removed.
Subpart K—[Amended]
25. Section 89.1003 is amended by
revising paragraphs (b)(7)(iii), (b)(7)(iv),
and (b)(7)(v) to read as follows:
■
§ 89.1003
Prohibited acts.
PART 90—CONTROL OF EMISSIONS
FROM NONROAD SPARK-IGNITION
ENGINES AT OR BELOW 19
KILOWATTS
26. The authority citation for part 90
continues to read as follows:
■
Authority: 42 U.S.C. 7401–7671q.
*
mstockstill on PROD1PC66 with RULES2
*
*
*
*
(b) * * *
(7) * * *
(iii) If the engine being replaced was
not subject to any emission standards
under this part, the replacement engine
must have a permanent label with your
corporate name and trademark and the
following language, or similar alternate
language approved by the
Administrator: THIS ENGINE DOES
NOT COMPLY WITH FEDERAL
NONROAD OR ON-HIGHWAY
EMISSION REQUIREMENTS. SALE OR
INSTALLATION OF THIS ENGINE FOR
ANY PURPOSE OTHER THAN AS A
REPLACEMENT ENGINE FOR AN
ENGINE MANUFACTURED PRIOR TO
JANUARY 1 [INSERT APPROPRIATE
YEAR] IS A VIOLATION OF FEDERAL
LAW SUBJECT TO CIVIL PENALTY.
(iv) If the engine being replaced was
subject to emission standards less
stringent than those in effect when you
produce the replacement engine, the
replacement engine must have a
permanent label with your corporate
name and trademark and the following
language, or similar alternate language
approved by the Administrator:
THIS ENGINE COMPLIES WITH U.S.
EPA NONROAD EMISSION
REQUIREMENTS FOR [Identify the
appropriate emission standards (by
model year, tier, or emission levels) for
the replaced engine] ENGINES UNDER
40 CFR 89.1003(b)(7). SELLING OR
INSTALLING THIS ENGINE FOR ANY
PURPOSE OTHER THAN TO REPLACE
A [Identify the appropriate emission
standards (by model year, tier, or
emission levels) for the replaced engine]
ENGINE MAY BE A VIOLATION OF
FEDERAL LAW SUBJECT TO CIVIL
PENALTY.
(v) If the old engine was subject to
emission standards less stringent than
those in effect when you produce the
replacement engine, you must make the
replacement engine in a configuration
identical in all material respects to the
old engine. You may alternatively make
the replacement engine in a
configuration identical in all material
respects to another certified engine of
the same or later model year, as long as
the engine is not certified with a family
emission limit higher than that of the
engine being replaced.
*
*
*
*
*
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19:42 Oct 07, 2008
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Subpart A—[Amended]
59179
1051. Compliance with the provisions of
this part is a required condition of that
exemption.
*
*
*
*
*
(5) Engines certified to meet the
requirements of 40 CFR part 1048 or are
otherwise subject to 40 CFR part 1048,
subject to the provisions of § 90.913.
*
*
*
*
*
(8) Engines that are subject to
emission standards under 40 CFR part
1054. See 40 CFR 1054.1 to determine
when part 1054 applies. Note that
certain requirements and prohibitions
apply to engines built on or after
January 1, 2010 if they are installed in
equipment that will be used solely for
competition, as described in 40 CFR
1054.1 and 40 CFR 1068.1; those
provisions apply instead of the
provisions of this part 90.
*
*
*
*
*
■ 28. Section 90.2 is amended by adding
paragraphs (d) and (e) to read as follows:
§ 90.2
Effective dates.
*
*
*
*
*
(d) Engines used in emergency and
rescue equipment as described in
§ 90.1(d)(7) are subject to the provisions
of this part through December 31, 2009.
Starting January 1, 2010 the provisions
in 40 CFR 1054.660 apply instead of
those in § 90.1(d)(7).
(e) Engines imported for personal use
are subject to the provisions of § 90.611
through December 31, 2009. Starting
January 1, 2010 the provisions in 40
CFR 1054.630 apply instead of those in
§ 90.611.
■ 29. Section 90.3 is amended by adding
a definition for ‘‘Fuel line’’ in
alphabetical order to read as follows:
§ 90.3
Definitions.
*
*
*
*
*
Fuel line has the meaning given in 40
CFR 1054.801.
*
*
*
*
*
27. Section 90.1 is amended by
revising paragraphs (d)(1) and (d)(5) and
adding paragraph (d)(8) to read as
follows:
Subpart B—[Amended]
§ 90.1
(a) The requirements of this subpart B
are applicable to all nonroad engines
and vehicles subject to the provisions of
subpart A of this part.
(b) In a given model year, you may ask
us to approve the use of procedures for
certification, labeling, reporting and
recordkeeping, or other administrative
requirements specified in 40 CFR part
1054 or 1068 instead of the comparable
procedures specified in this part 90. We
may approve the request as long as it
does not prevent us from ensuring that
■
Applicability.
*
*
*
*
*
(d) * * *
(1) Engines that are certified to meet
the requirements of 40 CFR part 1051 or
are otherwise subject to 40 CFR part
1051 (for example, engines used in
snowmobiles and all-terrain vehicles).
This part nevertheless applies to
engines used in recreational vehicles if
the manufacturer uses the provisions of
40 CFR 1051.145(a)(3) to exempt them
from the requirements of 40 CFR part
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30. Section 90.101 is revised to read
as follows:
■
§ 90.101
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Applicability.
08OCR2
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you fully comply with the intent of this
part.
■ 31. Section 90.107 is amended as
follows:
■ a. By revising paragraph (d)(11)(ii).
■ b. By revising paragraph (d)(12).
■ c. By adding paragraphs (d)(13) and
(d)(14) to read as follows:
§ 90.107
Application for certification.
*
*
*
*
*
(d) * * *
(11) * * *
(ii) Provide the applicable useful life
as determined under § 90.105;
(12) A statement indicating whether
you expect the engine family to contain
only nonroad engines, only stationary
engines, or both;
(13) Identification of an agent for
service located in the United States.
Service on this agent constitutes service
on you or any of your officers or
employees for any action by EPA or
otherwise by the United States related to
the requirements of this part; and
(14) For imported engines,
identification of the following starting
with the 2010 model year:
(i) The port(s) at which the
manufacturer has imported engines over
the previous 12 months.
(ii) The names and addresses of the
agents authorized to import the engines.
(iii) The location of test facilities in
the United States where the
manufacturer can test engines if EPA
selects them for testing under a selective
enforcement audit, as specified in
subpart F of this part.
*
*
*
*
*
■ 32. Section 90.114 is amended by
revising paragraph (g) to read as follows:
§ 90.114 Requirement of certification—
engine information label.
*
*
*
*
*
(g) Manufacturers may add
appropriate features to prevent
counterfeit labels. For example,
manufacturers may include the engine’s
unique identification number on the
label.
■ 33. Section 90.116 is amended by
revising paragraph (d)(5) and removing
and reserving paragraph (e)(1) to read as
follows:
§ 90.116 Certification procedure—
determining engine displacement, engine
class, and engine families.
mstockstill on PROD1PC66 with RULES2
*
*
*
*
*
(d) * * *
(5) The engine class. Engines of
different displacements that are within
15 percent of the largest displacement
may be included within the same engine
family as long as all the engines are in
the same class;
*
*
*
*
*
VerDate Aug<31>2005
19:42 Oct 07, 2008
Jkt 217001
(e) * * *
(1) [Reserved]
*
*
*
*
*
■ 34. Section 90.120 is amended by
adding paragraph (b)(3) to read as
follows:
§ 90.120 Certification procedure—use of
special test procedures.
*
*
*
*
*
(b) * * *
(3) A manufacturer may elect to use
the test procedures in 40 CFR part 1065
as an alternate test procedure without
getting advance approval by the
Administrator or meeting the other
conditions of paragraph (b)(1) of this
section. The manufacturer must identify
in its application for certification that
the engines were tested using the
procedures in 40 CFR part 1065. For any
EPA testing with Phase 1 or Phase 2
engines, EPA will use the
manufacturer’s selected procedures for
mapping engines, generating duty
cycles, and applying cycle-validation
criteria. For any other parameters, EPA
may conduct testing using either of the
specified procedures.
*
*
*
*
*
■ 35. A new § 90.127 is added to subpart
B to read as follows:
§ 90.127 Fuel line permeation from
nonhandheld engines and equipment.
The following permeation standards
apply to new nonhandheld engines and
equipment with respect to fuel lines:
(a) Emission standards and related
requirements. New nonhandheld
engines and equipment with a date of
manufacture of January 1, 2009 or later
that run on a volatile liquid fuel (such
as gasoline) must meet the emission
standards specified in paragraph (a)(1)
or (a)(2) of this section as follows:
(1) New nonhandheld engines and
equipment must use only fuel lines that
meet a permeation emission standard of
15 g/m2/day when measured according
to the test procedure described in 40
CFR 1060.515.
(2) Alternatively, new nonhandheld
engines and equipment must use only
fuel lines that meet standards that apply
for these engines and equipment in
California for the same model year (see
40 CFR 1060.810). This may involve
SHED-based measurements for
equipment or testing with fuel lines
alone. If this involves SHED-based
measurements, all elements of the
emission control system must remain in
place for fully assembled engines and
equipment.
(3) The emission standards in this
section apply with respect to discrete
fuel line segments of any length.
PO 00000
Frm 00148
Fmt 4701
Sfmt 4700
Compliance may also be demonstrated
using aggregated systems that include
multiple sections of fuel line with
connectors, and fittings. The standard
applies with respect to the total
permeation emissions divided by the
wetted internal surface area of the
assembly. Where it is not practical to
determine the wetted internal surface
area of the assembly, the internal
surface area per unit length of the
assembly may be assumed to be equal to
the ratio of internal surface area per unit
length of the hose section of the
assembly.
(4) The emission standards in this
section apply over a useful life of five
years.
(5) Starting with the 2010 model year,
fuel lines must be labeled in a
permanent and legible manner with one
of the following approaches:
(i) By meeting the labeling
requirements that apply for these
engines and equipment in California.
(ii) By identifying the certificate
holder’s corporate name or trademark,
or the fuel line manufacturer’s corporate
name or trademark, and the fuel line’s
permeation level. For example, the fuel
line may identify the emission standard
from this section, the applicable SAE
classification, or the family number
identifying compliance with California
standards. A continuous stripe or other
pattern may be added to help identify
the particular type or grade of fuel line.
(6) The requirements of this section
do not apply to auxiliary marine
engines.
(b) Certification requirements. Fuel
lines subject to the requirements in this
section must be covered by a certificate
of conformity. Fuel line manufacturers
or equipment manufacturers may apply
for certification. Certification under this
section must be based on emission data
using the appropriate procedures that
demonstrate compliance with the
standard, including any of the
following:
(1) Emission data demonstrating
compliance with fuel line permeation
requirements for model year 2008
equipment sold in California. You may
satisfy this requirement by presenting
an approved Executive Order from the
California Air Resources Board showing
that the fuel lines meet the applicable
standards in California. This may
include an Executive Order from the
previous model year if a new
certification is pending.
(2) Emission data demonstrating a
level of permeation control that meets
any of the following industry standards:
(i) R11A specifications in SAE J30 as
described in 40 CFR 1060.810.
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Federal Register / Vol. 73, No. 196 / Wednesday, October 8, 2008 / Rules and Regulations
(ii) R12 specifications in SAE J30 as
described in 40 CFR 1060.810.
(iii) Category 1 specifications in SAE
J2260 as described in 40 CFR 1060.810.
(iv) Emission data demonstrating
compliance with the fuel line
permeation standards in 40 CFR
1051.110.
(c) Prohibitions. (1) Except as
specified in paragraph (c)(2) of this
section, introducing engines or
equipment into U.S. commerce without
meeting all the requirements of this
section violates § 90.1003(a)(1).
(2) It is not a violation to introduce
your engines into U.S. commerce if
equipment manufacturers add fuel lines
when installing your engines in their
equipment. However, you must give
equipment manufacturers any
appropriate instructions so that fully
assembled equipment will meet all the
requirements in this section, as
described in § 90.128.
■ 36. A new § 90.128 is added to subpart
B to read as follows:
§ 90.128
Installation instructions.
mstockstill on PROD1PC66 with RULES2
(a) If you sell an engine for someone
else to install in a piece of nonroad
equipment, give the engine installer
instructions for installing it consistent
with the requirements of this part.
Include all information necessary to
ensure that an engine will be installed
in its certified configuration. In
particular, describe the steps needed to
control evaporative emissions, as
described in § 90.127. This may include
information related to the delayed
requirements for small-volume
equipment manufacturers.
(b) You do not need installation
instructions for engines you install in
your own equipment.
(c) Provide instructions in writing or
in an equivalent format. For example,
you may post instructions on a publicly
available Web site for downloading or
printing. If you do not provide the
instructions in writing, explain in your
application for certification how you
will ensure that each installer is
informed of the installation
requirements.
(d) Equipment manufacturers failing
to follow the engine manufacturer’s
emission-related installation
instructions will be considered in
violation of § 90.1003.
■ 37. A new § 90.129 is added to subpart
B to read as follows:
§ 90.129 Fuel tank permeation from
handheld engines and equipment.
The permeation standards of this
section apply to certain new handheld
engines and equipment with respect to
fuel tanks. For the purposes of this
VerDate Aug<31>2005
19:42 Oct 07, 2008
Jkt 217001
section, fuel tanks do not include fuel
caps.
(a) Emission standards and related
requirements. (1) New handheld engines
and equipment with a date of
manufacture of January 1, 2009 or later
that run on a volatile liquid fuel (such
as gasoline) and have been certified to
meet applicable fuel tank permeation
standards in California must meet one of
the following emission standards:
(i) Engines and equipment must use
only fuel tanks that meet a permeation
emission standard of 2.0 g/m2/day
when measured according to the
applicable test procedure specified by
the California Air Resources Board.
(ii) Engines and equipment must use
only fuel tanks that meet the fuel tank
permeation standards in 40 CFR
1060.103.
(iii) Engines and equipment must use
only fuel tanks that meet standards that
apply for these engines in California for
the same model year. This may involve
SHED-based measurements for
equipment or testing with fuel tanks
alone. If this involves SHED-based
measurements, all elements of the
emission-control system must remain in
place for fully assembled engines and
equipment.
(2) Engine and equipment
manufacturers may generate or use
emission credits to show compliance
with the requirements of this section
under the averaging program as
described in 40 CFR part 1054, subpart
H.
(3) The emission standards in this
section apply over a useful life of two
years.
(4) Equipment must be labeled in a
permanent and legible manner with one
of the following approaches:
(i) By meeting the labeling
requirements that apply for equipment
in California.
(ii) By identifying the certificate
holder’s corporate name or trademark,
or the fuel tank manufacturer’s
corporate name or trademark. Also
include the family number identifying
compliance with California standards or
state: ‘‘THIS FUEL TANK COMPLIES
WITH U.S. EPA STANDARDS.’’ This
label may be applied to the fuel tank or
it may be combined with the emission
control information label required in
§ 90.114. If the label information is not
on the fuel tank, the label must include
a part identification number that is also
permanently applied to the fuel tank.
(5) The requirements of this section
do not apply to engines or equipment
with structurally integrated nylon fuel
tanks (as defined in 40 CFR 1054.801).
(b) Certification requirements. Fuel
tanks subject to the requirements in this
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59181
section must be covered by a certificate
of conformity. Fuel tank manufacturers
or equipment manufacturers may apply
for certification. Certification under this
section must be based on emission data
using the appropriate procedures that
demonstrate compliance with the
standard. You may satisfy this
requirement by presenting an approved
Executive Order from the California Air
Resources Board showing that the fuel
tanks meet the applicable standards in
California. This may include an
Executive Order from the previous
model year for cases where new
certification based on carryover of
emission data from the previous model
year is pending.
(c) Prohibitions. Introducing
equipment into U.S. commerce without
meeting all the requirements of this
section violates § 90.1003(a)(1).
Subpart C—[Amended]
38. Section 90.201 is revised to read
as follows:
■
§ 90.201
Applicability.
(a) The requirements of this subpart C
are applicable to all Phase 2 sparkignition engines subject to the
provisions of subpart A of this part
except as provided in § 90.103(a). These
provisions are not applicable to any
Phase 1 engines. Participation in the
averaging, banking and trading program
is voluntary, but if a manufacturer elects
to participate, it must do so in
compliance with the regulations set
forth in this subpart. The provisions of
this subpart are applicable for HC+NOX
(NMHC+NOX) emissions but not for CO
emissions.
(b) See 40 CFR 1054.740 for special
provisions for using emission credits
generated under this part 90 from Phase
2 engines to demonstrate compliance
with engines certified under 40 CFR
part 1054.
(c) To the extent specified in 40 CFR
part 60, subpart JJJJ, stationary engines
certified under this part and subject to
the standards of 40 CFR part 60, subpart
JJJJ, may participate in the averaging,
banking and trading program described
in this subpart.
■ 39. Section 90.210 is amended by
adding paragraph (i) to read as follows:
§ 90.210
End-of-year and final reports.
*
*
*
*
*
(i) For 2007 and later model years,
include in your end-of-year and final
reports an accounting to show a separate
balance of emission credits for handheld
and nonhandheld engines. Use your
best judgment to differentiate your
current balance of banked credits for
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■
DFi = Dilution factor of the dilute exhaust
during mode i.
CDi = Concentration of the emission (HC, CO,
NOX) in dilute exhaust extracted from
the CVS during mode i [ppm].
CBi = Concentration of the emission (HC, CO,
NOX) in the background sample during
mode i [ppm].
STP = Standard temperature and pressure.
All volumetric calculations made for the
equations in this section are to be
corrected to a standard temperature of 20
°C and a standard pressure of 101.3 kPa.
§ 90.426 Dilute emission sampling
calculations—gasoline fueled engines.
(c) * * *
(1) The value of DensityHC above is
calculated based on the assumption that
the fuel used has a hydrogen to carbon
ratio of 1:1.85. For other fuels DensityHC
can be calculated from the following
formula:
*
Where:
QI = Volumetric flow rate [m3/HR at stp].
Density = Density of a specific emission
(DensityHC, DensityCO, DensityCO2,
Density NOX) [g/m3].
Where:
HCmass = mass of hydrocarbon emissions for
the mode sampling period [grams].
COmass mass of carbon monoxide emissions
for the mode sample period [grams].
CO2mass = mass of carbon dioxide emissions
for the mode sample period [grams].
a = The atomic hydrogen-to-carbon ratio of
the fuel.
41. Section 90.601 is amended by
adding paragraph (c) to read as follows:
■
Applicability.
mstockstill on PROD1PC66 with RULES2
*
(12.011⋅ HCmass )
(12.011 + 1.008 ⋅ α )
provisions limit the importation of
engines or equipment after new
emission standards have started to
apply if the engines or equipment were
built before the emission standards took
effect.
Subpart K—[Amended]
43. Section 90.1003 is amended by
revising paragraph (b)(3) to read as
follows:
§ 90.1003
*
*
*
*
(c) Importers must complete the
appropirate EPA declaration form before
importing an engine. These forms are
available on the Internet at https://
www.epa.gov/OTAQ/imports/ or by
phone at 734–214–4100. Importers must
keep the forms for five years and make
them available promptly upon request.
■ 42. Section 90.615 is revised to read
as follows:
§ 90.615 Model year restrictions related to
imported engines and equipment.
The provisions of 40 CFR 1068.360
apply starting January 1, 2009. These
Jkt 217001
Prohibited acts.
*
*
*
*
(b) * * *
(3) The followiong provisions apply
for converting nonroad engines to use
alternative fuels.
(i) Until December 31, 2009,
converting an engine to use a clean
alternative fuel (as defined in Title II of
the Act) is not considered a prohibited
act under paragraph (a) of this section
if the engine complies with the
applicable standard when operating on
the alternative fuel. Also, in the case of
engines converted to dual fuel or
flexible use, the action must result in
the proper functioning of the nonroad
PO 00000
Frm 00150
GS
R2
Where:
GS = Mass of carbon measured during the
mode sampling period [g].
R2 = The fuel carbon weight fraction, which
is the mass of carbon in fuel per mass of
fuel [g/g].
(j) The grams of carbon measured
during the mode, GS, can be calculated
from the following equation:
+ 0.429 ⋅ CO mass + 0.273 ⋅ CO 2 mass
*
*
21:09 Oct 07, 2008
*
■
Subpart G—[Amended]
VerDate Aug<31>2005
*
(d) The dilution factor, DF, is teh ratio of
the volumetric flow rate of the background
GS =
§ 90.601
*
*
*
*
*
(i) The mass of fuel consumed during
the mode smpling period, MFUEL, can be
calculated from the following equation:
M FUEL =
M
= HC
R STP
Where:
MHC = The molecular weight of the
hydrocarbon molecule divided by the
number of carbon atoms in the molecule
[g/mole].
RSTP = Ideal gas constant for a gas at STP =
0.024065 [m3·mole]
*
*
Fmt 4701
Sfmt 4700
engine when it operates on conventional
fuel.
(ii) The provisions of 40 CFR
1054.645 apply starting January 1, 2010.
*
*
*
*
*
■ 44. A new § 90.1007 is added to
subpart K to read as follows:
§ 90.1007 Bonding requirements related to
compliance, enforcement, and warranty
assurance.
The bonding provisions of 40 CFR
1054.120(f)(4) and 1054.690 apply for
all 2010 and later model year engines
starting January 1, 2010. These
provisions include measures to ensure
that certifying manufacturers are able to
cover any potential compliance or
enforcement actions under the Clean Air
Act and to meet their warranty
obligations.
Subpart L—[Amended]
45. Section 90.1103 is amended by
adding paragraph (e) to read as follows:
■
§ 90.1103
period.
Emission warranty, warranty
*
*
E:\FR\FM\08OCR2.SGM
*
08OCR2
*
*
ER08OC08.085
C
C
1
Wi = Qi ⋅ Density ⋅ Di − Bi ⋅ 1 −
6
6
10 10 DFi
Density HC
Where:
CDHC = Concentration of HC in the dilute
sample [ppm].
CDCO = Concentration of CO in the dilute
sample [ppm].
CDCO2 = Concentration of CO2 in the dilute
sample [ppm].
ER08OC08.084
*
*
*
*
(b) The mass flow rate, Wi in g/hr, of
an emission for mode i is determined
from the following equation:
( CDHC + CDCO + CDCO 2 )
ER08OC08.083
40. Section 90.426 is amended as
follows:
■ a. By revising paragraph (b).
■ b. By revising paragraph (c)(1).
■ c. By revising paragraph (d).
■ d. By revising paragraph (i).
■ e. By adding paragraph (j).
(13.4 ⋅10 )
4
DF =
ER08OC08.082
Subpart E—[Amended]
air to that of the raw engine exhaust. The
following formula is used to determine DF:
ER08OC08.081
handheld and nonhandheld engines.
You may exchange handheld and
nonhandheld credits to demonstrate
compliance with the requirements of
this part 90. However, emission credits
you generate for banking under this part
90 will be restricted for engines subject
to the requirements of 40 CFR part 1054.
Federal Register / Vol. 73, No. 196 / Wednesday, October 8, 2008 / Rules and Regulations
(e) Starting with the 2010 model year,
you must meet the conditions specified
in 40 CFR 1054.120(f) to ensure that
owners will be able to promptly obtain
warranty repairs.
Describe in your application for
certification how you will meet these
conditions.
otherwise by the United States related to
the requirements of this part.
*
*
*
*
*
■ 50. Section 91.119 is amended by
adding paragraph (b)(3) to read as
follows:
PART 91—CONTROL OF EMISSIONS
FROM MARINE SPARK-IGNITION
ENGINES
*
46. The authority citation for part 91
continues to read as follows:
■
Authority: 42 U.S.C. 7401–7671q.
Subpart A—[Amended]
47. Section 91.1 is amended by adding
paragraph (d) to read as follows:
■
§ 91.1
Applicability.
*
*
*
*
*
(d) This part does not apply to
engines that are subject to emission
standards under 40 CFR part 1045. See
40 CFR 1045.1 to determine when that
part 1045 applies. Note that certain
requirements and prohibitions apply to
engines built on or after January 1, 2010
if they are installed in equipment that
will be used solely for competition, as
described in 40 CFR 1045.1 and 40 CFR
1068.1; those provisions apply instead
of the provisions of this part 91.
Application for certification.
*
mstockstill on PROD1PC66 with RULES2
■
[Removed]
51. Section 91.707 is removed.
§ 91.1013
engines.
(a) The requirements of this subpart B
are applicable to all engines subject to
the provisions of subpart A of this part.
(b) In a given model year, you may ask
us to approve the use of procedures for
certification, labeling, reporting and
recordkeeping, or other administrative
requirements specified in 40 CFR part
1045 or 1068 instead of the comparable
procedures specified in this part 91. We
may approve the request as long as it
does not prevent us from ensuring that
you fully comply with the intent of this
part.
■ 49. Section 91.107 is amended by
adding paragraph (d)(12) to read as
follows:
*
*
*
*
(d) * * *
(12) Identification of an agent for
service located in the United States.
Service on this agent constitutes service
on you or any of your officers or
employees for any action by EPA or
19:42 Oct 07, 2008
§ 91.707
52. A new § 91.1013 is added to
subpart K to read as follows:
Applicability.
VerDate Aug<31>2005
Subpart H—[Amended]
■
48. Section 91.101 is revised to read
as follows:
■
§ 91.107
*
*
*
*
(b) * * *
(3) A manufacturer may elect to use
the test procedures in 40 CFR part 1065
as an alternate test procedure without
getting advance approval by the
Administrator or meeting the other
conditions of paragraph (b)(1) of this
section. The manufacturer must identify
in its application for certification that
the engines were tested using the
procedures in 40 CFR part 1065. For any
EPA testing with engines subject to
standards under this part, EPA will use
the manufacturer’s selected procedures
for mapping engines, generating duty
cycles, and applying cycle-validation
criteria. For any other parameters, EPA
may conduct testing using either of the
specified procedures.
*
*
*
*
*
Subpart K—[Amended]
Subpart B—[Amended]
§ 91.101
§ 91.119 Certification procedure—use of
special test procedures.
Jkt 217001
Exemption for certified Small SI
The provisions of 40 CFR 1045.605
and 1045.610 apply for engines subject
to the standards of this part 91. This
generally allows manufacturers to use
marine engines that have been certified
to emission standards for nonroad
spark-ignition engines below 19 kW
without recertifying those engines under
this part 91.
if the engine complies with the
applicable standard when operating on
the alternative fuel. Also, in the case of
engines converted to dual fuel or
flexible use, the action must result in
the proper functioning of the engine
when it operates on conventional fuel.
(ii) The provisions of 40 CFR
1045.645 apply starting January 1, 2010.
*
*
*
*
*
PART 92—CONTROL OF AIR
POLLUTION FROM LOCOMOTIVES
AND LOCOMOTIVE ENGINES
54. The authority citation for part 92
continues to read as follows:
■
Authority: 42 U.S.C. 7401–7671q.
Subpart A—[Amended]
55. Section 92.9 is amended by
revising paragraph (b)(1)(ii) to read as
follows:
■
§ 92.9 Compliance with emission
standards.
*
*
*
*
*
(b) * * *
(1) * * *
(ii) The emission values to compare
with the standards shall be the emission
values of a low mileage locomotive, or
development engine, or low hour
locomotive engine, adjusted by the
deterioration factors developed in
accordance with the provisions of
paragraph (b)(2) of this section. Before
any emission value is compared with
the standard, it shall be rounded, in
accordance with ASTM E 29–93a
(incorporated by reference at § 92.5), to
the same number of decimal places as
contained in the applicable standard.
*
*
*
*
*
Subpart D—[Amended]
56. Section 92.304 is amended by
revising paragraph (n)(1) to read as
follows:
■
§ 92.304
Subpart L—[Amended]
53. Section 91.1103 is amended by
revising paragraph (b)(3) to read as
follows:
§ 91.1103
Prohibited acts.
*
*
*
*
*
(b) * * *
(3) The following provisions apply for
converting marine SI engines to use
alternative fuels:
(i) Until December 31, 2009,
converting an engine to use a clean
alternative fuel (as defined in Title II of
the Act) is not considered a prohibited
act under paragraph (a) of this section
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Compliance requirements.
*
■
59183
*
*
*
*
(n) * * *
(1) All locomotives that are certified
to an FEL that is different from the
emission standard that would otherwise
apply to the locomotive or locomotive
engine are required to comply with that
FEL for the remainder of their service
lives, except as allowed by
§ 92.8(a)(4)(iii) and this subpart.
*
*
*
*
*
Subpart I—[Amended]
§ 92.806
■
[Removed]
57. Section 92.806 is removed.
E:\FR\FM\08OCR2.SGM
08OCR2
59184
Federal Register / Vol. 73, No. 196 / Wednesday, October 8, 2008 / Rules and Regulations
PART 94—CONTROL OF EMISSIONS
FROM MARINE COMPRESSIONIGNITION ENGINES
1027.155 What abbreviations apply to this
subpart?
58. The authority citation for part 94
continues to read as follows:
§ 1027.101 To whom do these
requirements apply?
■
Authority: 42 U.S.C. 7401–7671q.
Subpart C—[Amended]
59. Section 94.201 is revised to read
as follows:
■
§ 94.201
Applicability.
(a) The requirements of this subpart
are applicable to manufacturers of
engines subject to the standards of
subpart A of this part.
(b) In a given model year, you may ask
us to approve the use of procedures for
certification, labeling, reporting and
recordkeeping, or other administrative
requirements specified in 40 CFR part
1042 or 1068 instead of the comparable
procedures specified in this part 94. We
may approve the request as long as it
does not prevent us from ensuring that
you fully comply with the intent of this
part.
Subpart I—[Amended]
§ 94.806
[Removed]
60. Section 94.806 is removed.
■ 61. A new part 1027 is added to
subchapter U of chapter I to read as
follows:
■
PART 1027—FEES FOR ENGINE,
VEHICLE, AND EQUIPMENT
COMPLIANCE PROGRAMS
Sec.
1027.101 To whom do these requirements
apply?
1027.105 How much are the fees?
1027.110 What special provisions apply for
certification related to motor vehicles?
1027.115 What special provisions apply for
certification related to nonroad and
stationary engines?
1027.120 Can I qualify for reduced fees?
1027.125 Can I get a refund?
1027.130 How do I make a fee payment?
1027.135 What provisions apply to a
deficient filing?
1027.140 What reporting and recordkeeping
requirements apply under this part?
1027.150 What definitions apply to this
subpart?
Authority: 42 U.S.C. 7401–7671q.
(a) This part prescribes fees
manufacturers must pay for activities
related to EPA’s engine, vehicle, and
equipment compliance program
(EVECP). This includes activities related
to approving certificates of conformity
and performing tests and taking other
steps to verify compliance with
emission standards. You must pay fees
as described in this part if you are a
manufacturer of any of the following
products:
(1) Motor vehicles and motor vehicle
engines we regulate under 40 CFR part
86. This includes light-duty vehicles,
light-duty trucks, medium-duty
passenger vehicles, highway
motorcycles, and heavy-duty highway
engines and vehicles.
(2) The following nonroad engines
and equipment:
(i) Locomotives and locomotive
engines we regulate under 40 CFR part
92 or 1033.
(ii) Nonroad compression-ignition
engines we regulate under 40 CFR part
89 or 1039.
(iii) Marine compression-ignition
engines we regulate under 40 CFR part
94 or 1042.
(iv) Marine spark-ignition engines and
vessels we regulate under 40 CFR part
91, 1045, or 1060. We refer to these as
Marine SI engines.
(v) Nonroad spark-ignition engines
above 19 kW we regulate under 40 CFR
part 1048. We refer to these as Large SI
engines.
(vi) Recreational vehicles we regulate
under 40 CFR part 1051.
(vii) Nonroad spark-ignition engines
and equipment at or below 19 kW we
regulate under 40 CFR part 90, 1054, or
1060. We refer to these as Small SI
engines.
(3) The following stationary internal
combustion engines:
(i) Stationary compression-ignition
engines we certify under 40 CFR part
60, subpart IIII.
(ii) Stationary spark-ignition engines
we certify under 40 CFR part 60, subpart
JJJJ.
(b) This part applies to applications
for certification that we receive on or
after December 8, 2008. Earlier
applications are subject to the
provisions of 40 CFR part 85, subpart Y,
as that provision read before December
8, 2008.
(c) Nothing in this part limits our
authority to conduct testing or to require
you to conduct testing as provided in
the Act, including our authority to
require you to conduct in-use testing
under section 208 of the Act (42 U.S.C.
7542).
(d) Paragraph (a) of this section
identifies the parts of the CFR that
define emission standards and other
requirements for particular types of
engines and vehicles. This part 1027
refers to each of these other parts
generically as the ‘‘standard-setting
part.’’ For example, 40 CFR part 1051 is
always the standard-setting part for
recreational vehicles. For some nonroad
engines, we allow for certification
related to evaporative emissions
separate from exhaust emissions. In this
case, 40 CFR part 1060 is the standardsetting part for the equipment or fuel
system components you produce.
§ 1027.105
How much are the fees?
(a) Fees are determined based on the
date we receive a complete application
for certification. Each reference to a year
in this subpart refers to the calendar
year, unless otherwise specified.
Paragraph (b) of this section specifies
baseline fees, which applied for
certificates received in 2005. For engine
and vehicles not yet subject to standards
in 2005, these values represent the fees
that apply initially based on available
information to characterize what the
fees would have been in 2005. See
paragraph (c) of this section for
provisions describing how we calculate
fees for future years.
(b) The following baseline fees for
each application for certification:
(1) Except as specified in paragraph
(b)(2) of this section for Independent
Commercial Importers, the following
fees apply for motor vehicles and motor
vehicle engines:
mstockstill on PROD1PC66 with RULES2
Category
Certificate type
(i) Light-duty vehicles and trucks .................................................................................
(ii) Light-duty vehicles and trucks ................................................................................
(iii) Medium-duty passenger vehicles ...........................................................................
(iv) Medium-duty passenger vehicles ..........................................................................
(v) Highway motorcycle ................................................................................................
(vi) Heavy-duty highway engine ...................................................................................
(vii) Heavy-duty highway engine ..................................................................................
(viii) Complete heavy-duty highway vehicles ...............................................................
(ix) Complete heavy-duty highway vehicles .................................................................
Federal ......................................................
California-only ...........................................
Federal ......................................................
California-only ...........................................
All ..............................................................
Federal ......................................................
California-only ...........................................
Federal ......................................................
California-only ...........................................
VerDate Aug<31>2005
19:42 Oct 07, 2008
Jkt 217001
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E:\FR\FM\08OCR2.SGM
08OCR2
Fee
$33,883
16,944
33,883
16,944
2,414
21,578
826
33,883
16,944
Federal Register / Vol. 73, No. 196 / Wednesday, October 8, 2008 / Rules and Regulations
Category
Certificate type
(x) Heavy-duty vehicle ..................................................................................................
59185
Evap ..........................................................
(2) A fee of $8,387 applies for
Independent Commercial Importers
with respect to the following motor
vehicles:
(i) Light-duty vehicles and light-duty
trucks.
(ii) Medium-duty passenger vehicles.
(iii) Complete heavy-duty highway
vehicles.
Fee
826
(3) The following fees apply for
nonroad and stationary engines,
vehicles, equipment, and components:
Category
Certificate type
(i) Locomotives and locomotive engines ......................................................................
(ii) Marine compression-ignition engines and stationary compression-ignition engines with per-cylinder displacement at or above 10 liters.
(iii) Other nonroad compression-ignition engines and stationary compression-ignition engines with per-cylinder displacement below 10 liters.
(iv) Large SI engines ....................................................................................................
(v) Stationary spark-ignition engines above 19 kW .....................................................
(vi) Marine SI engines and Small SI engines ..............................................................
(vii) Stationary spark-ignition engines at or below 19 kW ...........................................
(viii) Recreational vehicles ...........................................................................................
(ix) Equipment and fuel system components associated with nonroad and stationary spark-ignition engines.
All ..............................................................
All, including Annex VI ..............................
$826
826
All ..............................................................
1,822
All ..............................................................
All ..............................................................
Exhaust only .............................................
Exhaust only .............................................
Exhaust (or combined exhaust and evap)
Evap (where separate certification is required).
826
826
826
826
826
241
(c) We will calculate adjusted fees for
later years based on changes in the
Consumer Price Index and the number
of certificates. We will announce
adjusted fees for a given year by January
31 of the preceding year.
(1) We will adjust the values specified
in paragraph (b) of this section for later
years as follows:
(i) Use the fee identified in
§ 1027.105(b)(3) through 2014 for
certification related to evaporative
Fee
emissions from nonroad and stationary
engines when a separate fee applies for
certification to evaporative emission
standards. Use the following equation
starting with 2015:
CPICY − 2
1.169
Certificate FeeCY = Op + L) ⋅
⋅
CPI 2006 ( cert #MY − 2 + cert #MY −3 ) ⋅ 0.5
CPICY–2 = the Consumer Price Index for the
month of November two years before the
applicable calendar year, as described in
paragraph (d)(2) of this section.
CPI2006 = 201.8. This is based on the October
2006 value of the Consumer Price Index.
OH = 1.169. This is based on EPA overhead,
which is applied to all costs.
cert#MY–2 = the total number of certificates
issued for a fee category in the model
year two years before the calendar year
mstockstill on PROD1PC66 with RULES2
Where:
CPI2002 = 180.9. This is based on the
December 2002 value of the Consumer
Price Index as described in paragraph
(d)(2) of this section.
(2) The fee for any year will remain
at the previous year’s amount until the
(ii) Use the following equation for all
other certificates for 2006 and later:
1.169
⋅
( cert #MY − 2 + cert #MY −3 ) ⋅ 0.5
value calculated in paragraph (c)(1) of
this section differs by at least $50 from
the amount specified for the previous
year.
(d) Except as specified in
§ 1027.110(a) for motor vehicles and
motor vehicle engines, we will use the
following values to determine adjusted
fees using the equation in paragraph (c)
of this section:
(1) The following values apply for
operating costs and labor costs:
Engine or Vehicle Category
Op
(i) Light-duty, medium-duty passenger, and complete heavy-duty highway vehicle certification ...........................
VerDate Aug<31>2005
19:42 Oct 07, 2008
Jkt 217001
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E:\FR\FM\08OCR2.SGM
08OCR2
$3,322,039
L
$2,548,110
ER08OC08.087
CPICY − 2
Certificate FeeCY = Op + L) ⋅
CPI 2002
for the applicable fees as described in
paragraph (d)(3) of this section.
cert#MY–3 = the total number of certificates
issued for a fee category in the model
year three years before the calendar year
for the applicable fees as described in
paragraph (d)(3) of this section.
ER08OC08.086
Where:
Certificate FeeCY = Fee per certificate for a
given year.
Op = operating costs are all of EPA’s
nonlabor costs for each category’s
compliance program, including any fixed
costs associated with EPA’s testing
laboratory, as described in paragraph
(d)(1) of this section.
L = the labor costs, to be adjusted by the
Consumer Price Index, as described in
paragraph (d)(1) of this section.
59186
Federal Register / Vol. 73, No. 196 / Wednesday, October 8, 2008 / Rules and Regulations
Engine or Vehicle Category
Op
(ii) Light-duty, medium-duty passenger, and complete heavy-duty highway vehicle in-use testing .......................
(iii) Independent Commercial Importers identified in § 1027.105(b)(2) ...................................................................
(iv) Highway motorcycles .........................................................................................................................................
(v) Heavy-duty highway engines .............................................................................................................................
(vi) Nonroad compression-ignition engines that are not locomotive or marine engines, and stationary compression-ignition engines with per-cylinder displacement below 10 liters ..................................................................
(vii) Evaporative certificates related to nonroad and stationary engines ................................................................
(viii) All other ............................................................................................................................................................
(2) The applicable Consumer Price
Index is based on the values published
by the Bureau of Labor Statistics for all
U.S. cities using the ‘‘U.S. city average’’
area, ‘‘all items,’’ and ‘‘not seasonally
adjusted’’ numbers (see ftp://ftp.bls.gov/
pub/special.requests/cpi/cpiai.txt). For
example, we calculated the 2006 fees
using the Consumer Price Index for
November 2004, which is 191.0.
(3) Fee categories for counting the
number of certificates issued are based
on the grouping shown in paragraph
(d)(1) of this section.
(e) The following example for
calculating the 2006 complete federal
heavy duty highway vehicle fee
illustrates the fee adjustment:
Op = $1,106,224
L = $1,625,680
CPI2002 = 180.9
CPI2004 = 191.0
cert #2004 = 131
cert#2003 = 95
Fee06 = [$1,106,224 + $1,625,680 .
(191.0/180.9)] . 1.169/[(131+95) . 0.5] =
$29,200.88
Assessed Fee = $29,201
mstockstill on PROD1PC66 with RULES2
§ 1027.110 What special provisions apply
for certification related to motor vehicles?
(a) We will adjust fees for 2006 and
later years for light-duty, medium-duty
passenger, and complete heavy-duty
highway vehicles as follows:
(1) California-only certificates.
Calculate adjusted fees for Californiaonly certificates by applying the lightduty, medium-duty passenger, and
complete heavy-duty highway vehicle
certification Op and L values to the
equation in § 1027.105(c). The total
number of certificates issued will be the
total number of California-only and
federal light-duty, medium-duty
passenger, and complete heavy-duty
highway vehicle certificates issued
during the appropriate model years.
(2) Federal certificates. Calculate
adjusted fees for federal certificates with
the following three steps:
(i) Apply the light-duty, medium-duty
passenger, and complete heavy-duty
highway vehicle certification Op and L
values to the equation in § 1027.105(c)
to determine the certification portion of
the light-duty fee. The total number of
VerDate Aug<31>2005
19:42 Oct 07, 2008
Jkt 217001
certificates issued will be the total
number of California-only and federal
light-duty, medium-duty passenger and
complete heavy-duty highway vehicle
certificates issued during the
appropriate model years.
(ii) Apply the light-duty, mediumduty passenger, and complete heavyduty highway vehicle in-use testing Op
and L values to the equation in
§ 1027.105(c) to determine the in-use
testing portion of the fee. The total
number of certificates issued will be the
total number of federal light-duty,
medium-duty passenger, and complete
heavy-duty highway vehicle certificates
issued during the appropriate model
years.
(iii) Add the certification and in-use
testing portions determined in
paragraphs (a)(2)(i) and (ii) of this
section to determine the total light-duty,
medium-duty passenger, and complete
heavy-duty highway vehicle fee for each
federal certificate.
(b) For light-duty vehicles, light-duty
trucks, medium-duty passenger
vehicles, highway motorcycles, and
complete heavy-duty highway vehicles
subject to exhaust emission standards,
the number of certificates issued as
specified in § 1027.105(d)(3) is based
only on engine families with respect to
exhaust emissions. A separate fee
applies for each evaporative family for
heavy-duty engines.
(c) If you manufacture a heavy-duty
vehicle that another company has
certified as an incomplete vehicle such
that you exceed the maximum fuel tank
size specified by the original
manufacturer in the applicable
certificate of conformity, you must
submit a new application for
certification and certification fee for the
vehicle.
§ 1027.115 What special provisions apply
for certification related to nonroad and
stationary engines?
(a) For spark-ignition engines above
19 kW that we regulate under 40 CFR
part 1048 and for all compressionignition engines, the applicable fee is
based only on engine families with
respect to exhaust emissions.
(b) For manufacturers certifying
recreational vehicles with respect to
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L
2,858,223
344,824
225,726
1,106,224
2,184,331
264,980
172,829
1,625,680
486,401
5,039
177,425
545,160
236,670
548,081
both exhaust and evaporative emission
standards, fees are determined using
one of the following approaches:
(1) If your engine family includes
demonstration of compliance with both
exhaust and evaporative emission
standards, the applicable fee is based on
certification related to the combined
family. No separate fee applies for
certification with respect to evaporative
emission standards. These are all
considered engine families complying
with exhaust emissions for determining
the number of certificates for calculating
fees for later years.
(2) If you have separate families for
demonstrating compliance with exhaust
and evaporative emission standards, a
separate fee from the appropriate fee
category applies for each unique family.
Also, the number of certificates issued
as specified in § 1027.105(d)(3) is based
on a separate count of emission families
for exhaust and evaporative emissions
for each respective fee category.
(c) For manufacturers certifying other
spark-ignition engines or equipment
with respect to exhaust and evaporative
emission standards, a separate fee from
the appropriate fee category applies for
each unique family. A single engine or
piece of equipment may involve
separate emission families and
certification fees for exhaust and
evaporative emissions. Also, the number
of certificates issued as specified in
§ 1027.105(d)(3) is based on a separate
count of emission families for exhaust
and evaporative emissions for each
respective fee category.
(d) For any certification related to
evaporative emissions from engines,
equipment, or components not covered
by paragraph (a) through (c) of this
section, the fee applies for each certified
product independent of certification for
exhaust emissions, as illustrated in the
following examples:
(1) A fuel tank certified to meet
permeation and diurnal emission
standards would count as a single
family for assessing the certification fee
and for calculating fee amounts for
future years.
(2) If an equipment manufacturer
applies for certification to generate or
use emission credits for fuel tanks and
E:\FR\FM\08OCR2.SGM
08OCR2
Federal Register / Vol. 73, No. 196 / Wednesday, October 8, 2008 / Rules and Regulations
fuel lines, each affected fuel-tank and
fuel-line family would count as a single
family for assessing the certification fee
and for calculating fee amounts for
future years. This fee applies whether or
not the equipment manufacturer is
applying for certification to demonstrate
compliance with another emission
standard, such as running losses.
(e) If you certify fuel system
components under 40 CFR part 1060, a
single fee applies for each emission
family even if those components are
used with different types of nonroad or
stationary engines.
(f) If your application for certification
relates to emission standards that apply
only in California, you must pay the
same fee identified for meeting EPA
standards.
(g) For marine compression-ignition
engines, if you apply for a federal
certificate and an Annex VI certificate
for the same engine family, a single fee
applies for the engine family (see 40
CFR parts 94 and 1042).
(h) If you produce engines for
multiple categories in a single engine
family, a single fee applies for the
engine family. For example, 40 CFR
60.4210 allows you to produce
stationary and nonroad compressionignition engines in a single engine
family. If the certification fee for the
different types of engines is different,
the fee that applies for these engines is
based on the emission standards to
which you certify the engine family. For
example, if you certify marine diesel
engines to the standards that apply to
land-based nonroad diesel engines
under 40 CFR 94.912, the certification
fee is based on the rate that applies for
land-based nonroad diesel engines.
mstockstill on PROD1PC66 with RULES2
§ 1027.120
Can I qualify for reduced fees?
(a) Eligibility requirements. Both of
the following conditions must be met
before you are eligible for a reduced fee:
(1) The certificate is to be used for
sale of vehicles or engines within the
United States.
(2) The full fee for an application for
certification for a model year exceeds
1.0% of the aggregate projected retail
sales price of all vehicles or engines
covered by the certificate.
(b) Initial reduced fee calculation. (1)
If the conditions of paragraph (a) of this
section are met, the initial fee paid must
be $750 or 1.0% of the aggregate
projected retail sales price of all the
vehicles or engines to be covered by the
certificate, whichever is greater.
(2) For vehicles or engines that are
converted to operate on an alternative
fuel using as the basis for the conversion
a vehicle or engine that is covered by an
existing certificate of conformity, the
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cost basis used in this section must be
the aggregate projected retail valueadded to the vehicle or engine by the
conversion rather than the full cost of
the vehicle or engine. For this provision
to apply, the existing certificate must
cover the same sales area and model
year as the requested certificate for the
converted vehicle or engine.
(3) For remanufacturing systems, the
cost basis used in this section must be
the aggregate projected retail cost of a
complete remanufacture, including the
cost of the replacement components,
software, and assembly.
(4) For ICI certification applications,
the cost basis of this section must be the
aggregate projected retail cost of the
entire vehicle(s) or engine(s), not just
the value added by the conversion. If
the vehicles/engines covered by an ICI
certificate are not being offered for sale,
the manufacturer shall use the fair retail
market value of the vehicles/engines as
the retail sale price required in this
section. For an ICI application for
certification, the retail sales price (or
fair retail market value) must be based
on the applicable National Automobile
Dealer’s Association (NADA) appraisal
guide and/or other evidence of the
actual market value.
(5) The aggregate cost used in this
section must be based on the total
projected sales of all vehicles and
engines under a certificate, including
vehicles and engines modified under
the modification and test option in 40
CFR 85.1509 and 89.609. The projection
of the number of vehicles or engines to
be covered by the certificate and their
projected retail selling price must be
based on the latest information available
at the time of the fee payment.
(6) You may submit a reduced fee as
described in this section if it is
accompanied by a calculation of the fee
based on the number of vehicles
covered and the projected aggregate
retail sales price as specified on the fee
filing form. Your reduced fee
calculation shall be deemed approved
unless we determine that the criteria of
this section have not been met. We may
make such a determination either before
or after issuing a certificate of
conformity. If we determine that the
requirements of this section have not
been met, we may deny future reduced
fee applications and require submission
of the full fee payment until you
demonstrate to our satisfaction that your
reduced fee submissions are based on
accurate data and that final fee
payments are made within 45 days of
the end of the model year.
(7) If we deny your request for a
reduced fee, you must send us the
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59187
appropriate fee within 30 days after we
notify you.
(c) Revision of the number of vehicles
or engines covered by the certificate. (1)
You must take both of the following
steps if the number of vehicles or
engines to be produced or imported
under the certificate exceeds the
number indicated on the certificate
(including a certificate under which
modification and test vehicles are
imported under 40 CFR 85.1509 and
89.609):
(i) Request that we revise the
certificate with a number that indicates
the new projection of the vehicles or
engines to be covered by the certificate.
We must issue the revised certificate
before the additional number of vehicles
or engines may be sold or finally
imported into the United States.
(ii) Submit payment of 1.0% of the
aggregate projected retail sales price of
all the additional vehicles or engines.
(2) You must receive a revised
certificate before the sale or final
importation of any vehicles or engines,
including modification and test
vehicles, that are not originally included
in the certificate issued under paragraph
(b) of this section, or as indicated in a
revised certificate issued under
paragraph (c)(1) of this section. Such
vehicles that are sold or imported before
we issue a revised certificate are
deemed to be not covered by a
certificate of conformity.
(d) Final reduced fee calculation and
adjustment. (1) If the initial fee payment
is less than the final reduced fee, you
must pay the difference between the
initial reduced fee and the final reduced
fee using the provisions of § 1027.130.
Calculate the final reduced fee using the
procedures of paragraph (c) of this
section but using actual production
figures rather than projections and
actual retail sales value rather than
projected retail sales value.
(2) You must pay the difference
between the initial reduced fee and the
final reduced fee within 45 days of the
end of the model year. The total fees
paid for a certificate may not exceed the
applicable full fee specified in
§ 1027.105. We may void the applicable
certificate if you fail to make a complete
payment within the specified period.
We may also refuse to grant reduced fee
requests submitted under paragraph
(b)(5) of this section.
(3) If the initial fee payment exceeds
the final reduced fee, you may request
a refund using the procedures of
§ 1027.125.
(e) Records retention. You are subject
to the applicable requirements to
maintain records under this chapter. If
you fail to maintain required records or
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provide them to us, we may void the
certificate associated with such records.
You must also record the basis you used
to calculate the projected sales and fair
retail market value and the actual sales
and retail price for the vehicles and
engines covered by each certificate
issued under this section. You must
keep this information for at least three
years after we issue the certificate and
provide it to us within 30 days of our
request.
mstockstill on PROD1PC66 with RULES2
§ 1027.125
Can I get a refund?
(a) We will refund the total fee
imposed under this part if you ask for
a refund after failing to get a certificate
for any reason.
(b) If your actual sales or the actual
retail prices in a given year are less than
you projected for calculating a reduced
fee under § 1027.120, we will refund the
appropriate portion of the fee. We will
also refund a portion of the initial
payment if it exceeds the final fee for
the engines, vehicles, or equipment
covered by the certificate application.
(1) You are eligible for a partial refund
related only to a certificate used for the
sale of engines, vehicles, or equipment
under that certificate in the United
States.
(2) Include all the following in your
request for a partial refund of reduced
fee payments:
(i) State that you sold engines,
vehicles, or equipment under the
applicable certificate in the United
States.
(ii) Identify the number of engines,
vehicles, or equipment you produced or
imported under the certificate, and
whether the engines, vehicles, or
equipment have been sold.
(iii) Identify the reduced fee that you
paid under the applicable certificate.
(iv) Identify the actual retail sales
price for the engines, vehicles, or
equipment produced or imported under
the certificate.
(v) Calculate the final value of the
reduced fee using actual production
figures and retail prices.
(vi) Calculate the refund amount.
(c) We will approve your request to
correct errors in the amount of the fee.
(d) All refunds must be applied for
within six months after the end of the
model year.
(e) Send refund and correction
requests to the Fee Program Specialist,
U.S. Environmental Protection Agency,
Vehicle Programs and Compliance
Division, 2000 Traverwood Dr., Ann
Arbor, MI 48105, online at
www.Pay.gov, or as specified in
guidance by the Administrator.
(f) You may request to have refund
amounts applied to the amount due on
another application for certification.
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§ 1027.130
How do I make a fee payment?
(a) Pay fees to the order of the
Environmental Protection Agency in
U.S. dollars using any of the following
methods: money order, bank draft,
certified check, corporate check,
electronic funds transfer, any method
available for payment online at
www.Pay.gov., or as specified in EPA
guidance.
(b) Send a completed fee filing form
to the address designated on the form
for each fee payment or electronically at
www.Pay.gov., or as provided in EPA
guidance. These forms are available on
the Internet at https://www.epa.gov/otaq/
guidance.htm.
(c) You must pay the fee amount due
before we will start to process an
application for certification.
(d) If we deny a reduced fee, you must
pay the proper fee within 30 days after
we notify you of our decision.
§ 1027.135 What provisions apply to a
deficient filing?
(a) Any filing under this part is
deficient if it is not accompanied by a
completed fee filing form and full
payment of the appropriate fee.
(b) A deficient filing will be rejected
unless the completed form and full
payment are submitted within a time
limit we specify. We will not process an
application for certification if the
associated filing is deficient.
§ 1027.140 What reporting and
recordkeeping requirements apply under
this part?
Under the Paperwork Reduction Act
(44 U.S.C. 3501 et seq.), the Office of
Management and Budget approves the
reporting and recordkeeping specified
in the applicable regulations. The
following items illustrate the kind of
reporting and recordkeeping we require
for engines, vehicles, and equipment
regulated under this part:
(a) Filling out fee filing forms under
§ 1027.130.
(b) Retaining fee records, including
reduced fee documentation, under
§ 1027.120.
(c) Requesting refunds under
§ 1027.125.
§ 1027.150
subpart?
What definitions apply to this
The definitions in this section apply
to this part. As used in this part, all
undefined terms have the meaning the
Act or the standard-setting part gives to
them. The definitions follow:
Annex VI means MARPOL Annex VI,
which is an annex to the International
Convention on the Prevention of
Pollution from Ships, 1973, as modified
by the protocol of 1978 relating thereto.
This is an international treaty regulating
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disposal of waste products from marine
vessels.
Application for Certification means a
manufacturer’s submission of an
application for certification.
California-only certificate is a
certificate of conformity issued by EPA
showing compliance with emission
standards established by California.
Federal certificate is a certificate of
conformity issued by EPA showing
compliance with EPA emission
standards specified in one of the
standard-setting parts specified in
§ 1027.101(a).
Light-duty means relating to lightduty vehicles and light-duty trucks.
Manufacturer has the meaning given
in section 216(1) of the Act. In general,
this term includes any person who
manufactures an engine, vehicle, vessel,
or piece of equipment for sale in the
United States or otherwise introduces a
new engine, vehicle, vessel, or piece of
equipment into commerce in the United
States. This includes importers who
import such products for resale, but not
dealers.
Total number of certificates issued
means the number of certificates for
which fees have been paid. This term is
not intended to represent multiple
certificates that are issued within a
single family or test group.
Void has the meaning given in 40 CFR
1068.30.
We (us, our) means the Administrator
of the Environmental Protection Agency
and any authorized representatives.
§ 1027.155 What abbreviations apply to
this subpart?
The following symbols, acronyms,
and abbreviations apply to this part:
CFR .....
EPA .....
Evap ....
EVECP
ICI .......
U.S. .....
Code of Federal Regulations.
U.S. Environmental Protection
Agency.
Evaporative Emissions.
Engine, vehicle, and equipment
compliance program.
Independent
Commercial
Importer.
United States.
PART 1033—CONTROL OF EMISSIONS
FROM LOCOMOTIVES
62. The authority citation for part
1033 continues to read as follows:
■
Authority: 42 U.S.C. 7401–7671q.
Subpart B—[Amended]
63. Section 1033.101 is amended by
revising paragraph (b) to read as
follows:
■
§ 1033.101
Exhaust emission standards.
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*
(b) Emission standards for switch
locomotives. Exhaust emissions from
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your new locomotives may not exceed
the applicable emission standards in
Table 2 to this section during the useful
life of the locomotive. (Note: § 1033.901
defines locomotives to be ‘‘new’’ when
originally manufactured and when
59189
remanufactured.) Measure emissions
using the applicable test procedures
described in subpart F of this part.
TABLE 2 TO § 1033.101—SWITCH LOCOMOTIVE EMISSION STANDARDS
Standards (g/bhp-hr)
Year of original manufacture
Tier of standards
NOX
1973–2001 ................................................
2002–2004 ................................................
2005–2010 ................................................
2011–2014 ................................................
2015 or later ..............................................
Tier
Tier
Tier
Tier
Tier
0 ........................................................
1 a ......................................................
2 a ......................................................
3 ........................................................
4 ........................................................
PM
11.8
11.0
8.1
5.0
c 1.3
HC
0.26
0.26
b 0.13
0.10
0.03
2.10
1.20
0.60
0.60
c 0.14
CO
8.0
2.5
2.4
2.4
2.4
a Switch
locomotives subject to the Tier 1 through Tier 2 emission standards must also meet line-haul standards of the same tier.
PM standard for new Tier 2 switch locomotives is 0.24 g/bhp-hr until January 1, 2013.
c Manufacturers may elect to meet a combined NO +HC standard of 1.4 g/bhp-hr instead of the otherwise applicable Tier 4 NO
X
X and HC
standards, as described in paragraph (j) of this section.
b The
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*
■ 64. Section 1033.115 is amended by
adding and reserving paragraph (f)(2)
and revising paragraph (g) to read as
follows:
cool the cab, provided such heating or
cooling is necessary.
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*
■ 65. Section 1033.120 is amended by
revising paragraph (b) to read as follows:
§ 1033.115
§ 1033.120 Emission-related warranty
requirements.
*
Other requirements.
mstockstill on PROD1PC66 with RULES2
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(f) * * *
(2) [Reserved]
(g) Idle controls. All new locomotives
must be equipped with automatic
engine stop/start as described in this
paragraph (g). All new locomotives must
be designed to allow the engine(s) to be
restarted at least six times per day
without causing engine damage that
would affect the expected interval
between remanufacturing. Note that it is
a violation of 40 CFR 1068.101(b)(1) to
circumvent the provisions of this
paragraph (g).
(1) Except as allowed by paragraph
(g)(2) of this section, the stop/start
systems must shut off the main
locomotive engine(s) after 30 minutes of
idling (or less).
(2) Stop/start systems may restart or
continue idling for the following
reasons:
(i) To prevent engine damage such as
to prevent the engine coolant from
freezing.
(ii) To maintain air pressure for brakes
or starter system, or to recharge the
locomotive battery.
(iii) To perform necessary
maintenance.
(iv) To otherwise comply with federal
regulations.
(3) You may ask to use alternate stop/
start systems that will achieve
equivalent idle control.
(4) See § 1033.201 for provisions that
allow you to obtain a separate certificate
for idle controls.
(5) It is not considered circumvention
to allow a locomotive to idle to heat or
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*
(b) Warranty period. Except as
specified in this paragraph, the
minimum warranty period is one-third
of the useful life. Your emission-related
warranty must be valid for at least as
long as the minimum warranty periods
listed in this paragraph (b) in MW-hrs of
operation (or miles for Tier 0
locomotives not equipped with MW-hr
meters) and years, whichever comes
first. You may offer an emission-related
warranty more generous than we
require. The emission-related warranty
for the locomotive may not be shorter
than any published warranty you offer
without charge for the locomotive.
Similarly, the emission-related warranty
for any component may not be shorter
than any published warranty you offer
without charge for that component. If
you provide an extended warranty to
individual owners for any components
covered in paragraph (c) of this section
for an additional charge, your emissionrelated warranty must cover those
components for those owners to the
same degree. If the locomotive does not
record MW-hrs, we base the warranty
periods in this paragraph (b) only on
years. The warranty period begins when
the locomotive is placed into service, or
back into service after remanufacture.
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*
■ 66. Section 1033.135 is amended by
revising paragraph (b)(2)(i) to read as
follows:
§ 1033.135
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Labeling.
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(b) * * *
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*
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*
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(2) * * *
(i) The label must be permanent and
legible and affixed to the locomotive in
a position in which it will remain
readily visible. Attach it to a locomotive
chassis part necessary for normal
operation and not normally requiring
replacement during the service life of
the locomotive. You may not attach this
label to the engine or to any equipment
that is easily detached from the
locomotive. Attach the label so that it
cannot be removed without destroying
or defacing the label. For Tier 0 and Tier
1 locomotives, the label may be made
up of more than one piece, as long as
all pieces are permanently attached to
the locomotive.
*
*
*
*
*
■ 67. Section 1033.150 is amended by
revising paragraph (b) and adding
paragraph (m) to read as follows:
§ 1033.150
Interim provisions.
*
*
*
*
*
(b) Idle controls. A locomotive
equipped with an automatic engine
stop/start system that was originally
installed before January 1, 2009 and that
conforms to the requirements of
§ 1033.115(g) is deemed to be covered
by a certificate of conformity with
respect to the requirements of
§ 1033.115(g). Note that the provisions
of subpart C of this part also allow you
to apply for a conventional certificate of
conformity for such systems.
*
*
*
*
*
(m) Assigned deterioration factors.
The provisions of this paragraph (m)
apply for Tier 0 and Tier 1 locomotives
to the standards of this part during
model years 2008 or 2009.
Remanufacturers certifying such
locomotives to the standards of this part
during these model years may use an
assigned deterioration factor of 0.03 g/
bhp-hr for PM and an assigned
deterioration factor of zero for other
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pollutants. For purposes of determining
compliance other than for certification
or production-line testing, calculate the
applicable in-use compliance limits for
these locomotives by adjusting the
applicable PM standards/FELs upward
by 0.03 g/bhp-hr.
Subpart C—[Amended]
§ 1033.205
[Amended]
68. Section 1033.205 is amended by
removing and reserving paragraph (b).
■ 69. Section 1033.230 is amended by
revising paragraph (f) to read as follows:
■
§ 1033.230 Grouping locomotives into
engine families.
*
*
*
*
*
(f) During the first six calendar years
after a new tier of standards becomes
applicable, remanufactured engines/
locomotives may be included in the
same engine family as freshly
manufactured locomotives, provided the
same engines and emission controls are
used for locomotive models included in
the engine family.
Subpart D—[Amended]
70. Section 1033.335 is amended by
revising paragraph (g) introductory text
to read as follows:
■
§ 1033.335 Remanufactured locomotives:
installation audit requirements.
*
*
*
*
*
(g) Within 45 calendar days of the end
of each quarter, the remanufacturer
must send the Designated Compliance
Officer a report which includes the
following information:
*
*
*
*
*
Subpart F—[Amended]
71. Section 1033.510 is amended by
revising the introductory text to read as
follows:
■
mstockstill on PROD1PC66 with RULES2
§ 1033.510
Auxiliary power units.
If your locomotive is equipped with
an auxiliary power unit (APU) that
operates during an idle shutdown mode,
you must account for the APU’s
emissions rates as specified in this
section, unless the APU is part of an
AESS system that was certified
separately from the rest of the
locomotive. This section does not apply
for auxiliary engines that only provide
hotel power.
*
*
*
*
*
■ 72. Section 1033.515 is amended by
revising paragraph (c)(5) and by
redesignating paragraphs (f) and (g) as
paragraphs (d) and (e), respectively, to
read as follows.
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§ 1033.515 Discrete-mode steady-state
emission tests of locomotives and
locomotive engines.
*
*
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*
(c) * * *
(5) Begin proportional sampling of PM
emissions at the beginning of each
sampling period and terminate sampling
within + 5 seconds of the specified time
in each test mode. If the PM sample is
sufficiently large, take one of the
following actions consistent with good
engineering judgment:
(i) Extend the sampling period up to
a maximum of 15 minutes.
(ii) Use three different dilution ratios
for the modes: one for both idle modes,
one for dynamic brake through notch 5,
and one for notches 6 through 8.
*
*
*
*
*
■ 73. Section 1033.530 is amended by
revising paragraph (e) to read as follows:
§ 1033.530
Duty cycles and calculations.
*
*
*
*
*
(e) Automated Start-Stop. For
locomotive equipped with features that
shut the engine off after prolonged
periods of idle, multiply the measured
idle mass emission rate over the idle
portion of the applicable test cycles by
a factor equal to one minus the
estimated fraction reduction in idling
time that will result in use from the
shutdown feature. Do not apply this
factor to the weighted idle power.
Application of this adjustment is subject
to our approval if the fraction reduction
in idling time that is estimated to result
from the shutdown feature is greater
than 25 percent. This paragraph (e) does
not apply if the locomotive is (or will
be) covered by a separate certificate for
idle control.
*
*
*
*
*
domestic or imported locomotives,
except as specified in § 1033.630.
*
*
*
*
*
■ 75. Section 1033.630 is amended by
revising paragraph (b) introductory text
to read as follows:
§ 1033.630 Staged assembly and
delegated assembly exemptions.
*
*
*
*
*
(b) Delegated assembly. This
paragraph (b) applies where the engine
manufacturer/remanufacturer does not
complete assembly of the locomotives
and the engine is shipped after being
manufactured or remanufactured
(partially or completely). The provisions
of this paragraph (b) apply differently
depending on who holds the certificate
of conformity and the state of the engine
when it is shipped. You may request an
exemption under this paragraph (b) in
your application for certification, or in
a separate submission. If you include
your request in your application, your
exemption is approved when we grant
your certificate. A manufacturer/
remanufacturer may request an
exemption under 40 CFR 1068.261
instead of under this section.
*
*
*
*
*
■ 76. Section 1033.640 is amended by
revising paragraph (b) to read as follows:
§ 1033.640 Provisions for repowered and
refurbished locomotives.
*
*
*
*
(b) A single existing locomotive
cannot be divided into parts and
combined with new parts to create more
than one remanufactured locomotive.
However, any number of locomotives
can be divided into parts and combined
with new parts to create more than one
remanufactured locomotive, provided
the number of locomotives created
Subpart G—[Amended]
(remanufactured and freshly
manufactured) does not exceed the
■ 74. Section 1033.601 is amended by
number of locomotives that were
revising paragraphs (c)(1) and (c)(3) to
disassembled.
read as follows:
*
*
*
*
*
§ 1033.601 General compliance provisions. ■ 77. Section 1033.645 is amended by
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*
*
*
*
revising paragraph (a) to read as follows:
(c) * * *
§ 1033.645 Non-OEM component
(1) The exemption provisions of 40
certification program.
CFR 1068.240 (i.e., exemptions for
*
*
*
*
*
replacement engines) do not apply for
(a) Applicability. This section applies
domestic or imported locomotives.
only for components that are commonly
(Note: You may introduce into
replaced during remanufacturing. It
commerce freshly manufactured
does not apply for other types of
replacement engines under this part,
components that are replaced during a
provided the locomotives into which
locomotive’s useful life, but not
they are installed are covered by a
typically replaced during
certificate of conformity.)
remanufacture. Certified components
*
*
*
*
*
may be used for remanufacturing or
(3) The exemption provisions of 40
other maintenance.
CFR 1068.261 (i.e., exemptions for
delegated assembly) do not apply for
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Subpart I—[Amended]
78. Section 1033.810 is amended by
revising paragraph (c) introductory text
to read as follows:
are not subject to the provisions of this
part 1039.
Subpart B—[Amended]
■
§ 1033.810
In-use testing program.
*
*
*
*
*
(c) Test locomotive selection. Unless
we specify a different option, select test
locomotives as specified in paragraph
(c)(1) of this section (Option 1). In no
case may you exclude locomotives
because of visible smoke, a history of
durability problems, or other evidence
of malmaintenance. You may test more
locomotives than this section requires.
*
*
*
*
*
Subpart J—[Amended]
79. Section 1033.901 is amended by
revising paragraph (2)(ii) of the
definition for ‘‘New’’ to read as follows:
■
§ 1033.901
Definitions.
*
*
*
*
*
New, * * *
(2) * * *
(ii) Locomotives that are owned and
operated by a small railroad and that
have never been certified (i.e.,
manufactured or remanufactured into a
certified configuration) are not
considered to become new when
remanufactured. The provisions of
paragraph (1) of this definition apply for
locomotives that have previously been
remanufactured into a certified
configuration.
*
*
*
*
*
PART 1039—CONTROL OF EMISSIONS
FROM NEW AND IN-USE NONROAD
COMPRESSION-IGNITION ENGINES
80. The authority citation for part
1039 continues to read as follows:
■
81. Section 1039.5 is amended by
revising paragraph (d) and adding
paragraph (e) to read as follows:
■
§ 1039.5 Which engines are excluded from
this part’s requirements?
*
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*
*
*
*
*
(g) * * *
(4) Special provisions for 37–56 kW
engines. For engines at or above 37 kW
and below 56 kW from model years
2008 through 2012, you must add
information to the emission-related
installation instructions to clarify the
equipment manufacturer’s obligations
under § 1039.104(f).
■ 83. Section 1039.125 is amended by
revising paragraphs (a)(2)(i) and (a)(3)(i)
to read as follows:
§ 1039.125 What maintenance instructions
must I give to buyers?
*
*
*
*
*
(a) * * *
(2) * * *
(i) For EGR-related filters and coolers,
PCV valves, crankcase vent filters, and
fuel injector tips (cleaning only), the
minimum interval is 1,500 hours.
*
*
*
*
*
(3) * * *
(i) For EGR-related filters and coolers,
PCV valves, crankcase vent filters, and
fuel injector tips (cleaning only), the
minimum interval is 1,500 hours.
*
*
*
*
*
■ 84. Section 1039.135 is amended by
revising paragraph (c)(4) to read as
follows:
*
Subpart A—[Amended]
*
*
*
*
(d) Hobby engines. Engines installed
in reduced-scale models of vehicles that
are not capable of transporting a person
are not subject to the provisions of this
part 1039.
(e) Engines used in recreational
vehicles. Engines certified to meet the
requirements of 40 CFR part 1051 or are
otherwise subject to 40 CFR part 1051
(for example, engines used in
snowmobiles and all-terrain vehicles)
19:42 Oct 07, 2008
§ 1039.102 What exhaust emission
standards and phase-in allowances apply
for my engines in model year 2014 and
earlier?
§ 1039.135 How must I label and identify
the engines I produce?
Authority: 42 U.S.C. 7401–7671q.
VerDate Aug<31>2005
82. Section 1039.102 is amended by
revising paragraph (g)(4) to read as
follows:
■
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*
*
*
*
(c) * * *
(4) State the power category or
subcategory from § 1039.101 or
§ 1039.102 that determines the
applicable emission standards for the
engine family. For engines at or above
37 kW and below 56 kW from model
years 2008 through 2012, and for
engines less than 8 kW utilizing the
provision at § 1039.101(c), you must
state the applicable PM standard for the
engine family.
*
*
*
*
*
Subpart G—[Amended]
85. Section 1039.625 is amended as
follows:
■ a. By revising paragraph (d)(1).
■
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59191
b. By revising paragraphs (e)
introductory text, (e)(1), and (e)(3).
■ c. By revising paragraph (f)(4).
■ d. By revising paragraphs (g)(1)
introductory text, (g)(1)(ii), and
(g)(1)(iv).
■ e. By revising paragraph (g)(2).
■ f. By revising paragraph (j).
■ g. By revising paragraph (m)(2)
introductory text.
■
§ 1039.625 What requirements apply under
the program for equipment-manufacturer
flexibility?
*
*
*
*
*
(d) * * *
(1) If you use the provisions of 40 CFR
1068.105(a) to use up your inventories
of engines not certified to new emission
standards, do not include these units in
your count of equipment with exempted
engines under paragraph (b) of this
section. However, you may include
these units in your count of total
equipment you produce for the given
year for the percentage calculation in
paragraph (b)(1) of this section.
*
*
*
*
*
(e) Standards. If you produce
equipment with exempted engines
under this section, the engines must
meet emission standards specified in
this paragraph (e). Note that we consider
engines to be meeting emission
standards even if they are certified with
a family emission limit that is higher
than the emission standard that would
otherwise apply.
(1) If you are using the provisions of
paragraph (d)(4) of this section, engines
must meet the applicable Tier 1 or Tier
2 emission standards described in
§ 89.112.
*
*
*
*
*
(3) In all other cases, engines at or
above 56 kW and at or below 560 kW
must meet the appropriate Tier 3
standards described in 40 CFR 89.112.
Engines below 56 kW and engines above
560 kW must meet the appropriate Tier
2 standards described in 40 CFR 89.112.
(f) * * *
(4) An e-mail address and phone
number to contact for further
information, or a Web site that includes
this contact information.
*
*
*
*
*
(g) * * *
(1) Before you use the provisions of
this section, send the Designated
Compliance Officer a written notice of
your intent, including:
*
*
*
*
*
(ii) The name, phone number and email address of a person to contact for
more information.
*
*
*
*
*
(iv) The name and address of each
company you expect to produce engines
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for the equipment you manufacture
under this section.
*
*
*
*
*
(2) For each year that you use the
provisions of this section, send the
Designated Compliance Officer a written
report by March 31 of the following
year. Identify the following things in
your report:
(i) The total count of units you sold
in the preceding year for each power
category, based on actual U.S.-directed
production information.
(ii) The percentages of U.S.-directed
production that correspond to the
number of units in each power category
and the cumulative numbers and
percentages of units for all the units you
have sold under this section for each
power category. You may omit the
percentage figures if you include in the
report a statement that you will not be
using the percent-of-production
allowances in paragraph (b)(1) of this
section.
(iii) The manufacturer of the engine
installed in the equipment you produce
under this section if this is different
than you specified under paragraph
(g)(1)(iv) of this section.
*
*
*
*
*
(j) Provisions for engine
manufacturers. As an engine
manufacturer, you may produce
exempted engines as needed under this
section. You do not have to request this
exemption for your engines, but you
must have written assurance from
equipment manufacturers that they need
a certain number of exempted engines
under this section. Send us an annual
report of the engines you produce under
this section, as described in
§ 1039.250(a). For engines produced
under the provisions of paragraph (a)(2)
of this section, you must certify the
engines under this part 1039. For all
other exempt engines, the engines must
meet the emission standards in
paragraph (e) of this section and you
must meet all the requirements of 40
CFR 1068.265. If you show under 40
CFR 1068.265(c) that the engines are
identical in all material respects to
engines that you have previously
certified to one or more FELs above the
standards specified in paragraph (e) of
this section, you must supply sufficient
credits for these engines. Calculate these
credits under subpart H of this part
using the previously certified FELs and
the alternate standards. You must meet
the labeling requirements in 40 CFR
89.110 or § 1039.135, as applicable, with
the following exceptions:
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(1) Add the following statement
instead of the compliance statement in
40 CFR 89.110(b)(10) or
§ 1039.135(c)(12), as applicable:
THIS ENGINE MEETS U.S. EPA
EMISSION STANDARDS UNDER 40
CFR 1039.625. SELLING OR
INSTALLING THIS ENGINE FOR ANY
PURPOSE OTHER THAN FOR THE
EQUIPMENT FLEXIBILITY
PROVISIONS OF 40 CFR 1039.625 MAY
BE A VIOLATION OF FEDERAL LAW
SUBJECT TO CIVIL PENALTY.
(2) You may omit the family emission
limits if they are below the emission
standards.
*
*
*
*
*
(m) * * *
(2) To apply for exemptions under
this paragraph (m), send the Designated
Compliance Officer a written request as
soon as possible before you are in
violation. In your request, include the
following information:
*
*
*
*
*
■ 86. Section 1039.626 is amended as
follows:
■ a. By revising paragraph (a)(2).
■ b. By revising paragraph (a)(9)(ii)(B).
■ c. By revising paragraph (a)(9)(iv).
■ d. By revising paragraph (b)(1)
introductory text.
■ e. By revising paragraph (b)(2).
§ 1039.626 What special provisions apply
to equipment imported under the
equipment-manufacturer flexibility
program?
*
*
*
*
*
(a) * * *
(2) Name an agent for service located
in the United States. Service on this
agent constitutes service on you or any
of your officers or employees for any
action by EPA or otherwise by the
United States related to the
requirements of this part.
*
*
*
*
*
(9) * * *
(ii) * * *
(B) Get us to approve a waiver from
the bonding requirement if you can
show that you meet the asset thresholds
described in 40 CFR 1054.690.
*
*
*
*
*
(iv) You will forfeit the proceeds of
the bond posted under this section if
you need to satisfy any U.S.
administrative settlement agreement,
administrative final order or judicial
judgment against you arising from your
violation of this chapter, or violation of
18 U.S.C. 1001, 42 U.S.C. 7413(c)(2), or
other applicable provisions of the Clean
Air Act.
*
*
*
*
*
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(b) * * *
(1) Before you use the provisions of
this section, send the Designated
Compliance Officer a written notice of
your intent, including:
*
*
*
*
*
(2) For each year that you use the
provisions of this section, send the
Designated Compliance Officer a written
report by March 31 of the following
year. Include in your report the total
number of engines you imported under
this section in the preceding calendar
year, broken down by engine
manufacturer and by equipment
manufacturer.
Subpart I—[Amended]
87. Section 1039.801 is amended by
revising the definition for ‘‘Designated
Compliance Officer’’ to read as follows:
■
§ 1039.801
part?
What definitions apply to this
*
*
*
*
*
Designated Compliance Officer means
the Manager, Heavy-Duty and Nonroad
Engine Group (6405–J), U.S.
Environmental Protection Agency, 1200
Pennsylvania Ave., NW., Washington,
DC 20460.
*
*
*
*
*
PART 1042—CONTROL OF EMISSIONS
FROM NEW AND IN-USE MARINE
COMPRESSION-IGNITION ENGINES
AND VESSELS
88. The authority citation for part
1042 continues to read as follows:
■
Authority: 42 U.S.C. 7401–7671q.
Subpart A—[Amended]
89. Section 1042.5 is amended by
revising paragraph (b) to read as follows:
■
§ 1042.5
Exclusions.
*
*
*
*
*
(b) Hobby engines. Engines installed
in reduced-scale models of vessels that
are not capable of transporting a person
are not subject to the provisions of this
part 1042.
Subpart B—[Amended]
90. Section 1042.101 is amended by
revising Table 1 in paragraph (a)(3) to
read as follows:
■
§ 1042.101
Exhaust emission standards.
(a) * * *
(3) * * *
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*
*
*
91. Section 1042.107 is revised to read
as follows:
■
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§ 1042.107 Evaporative emission
standards.
(a) There are no evaporative emission
standards for diesel-fueled engines, or
engines using other nonvolatile or
nonliquid fuels (for example, natural
gas).
(b) If an engine uses a volatile liquid
fuel, such as methanol, the engine’s fuel
system and the vessel in which the
engine is installed must meet the
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evaporative emission requirements of 40
CFR part 1045 that apply with respect
to spark-ignition engines. Manufacturers
subject to evaporative emission
standards must meet the requirements
of 40 CFR 1045.112 as described in 40
CFR part 1060 and do all the following
things in the application for
certification:
(1) Describe how evaporative
emissions are controlled.
(2) Present test data to show that fuel
systems and vessels meet the
evaporative emission standards we
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specify in this section if you do not use
design-based certification under 40 CFR
1060.240. Show these figures before and
after applying deterioration factors,
where applicable.
92. Section 1042.115 is amended by
revising paragraph (f)(1) to read as
follows:
■
§ 1042.115
Other requirements.
*
*
*
*
*
(f) * * *
(1) The conditions of concern were
substantially included in the applicable
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duty-cycle test procedures described in
subpart F of this part (the portion during
which emissions are measured).
*
*
*
*
*
93. Section 1042.145 is amended by
revising Table 2 in paragraph (f) to read
as follows:
■
§ 1042.145
*
Interim provisions.
*
*
(f) * * *
*
*
TABLE 2 TO § 1042.145—OPTIONAL IN-USE ADJUSTMENTS FOR THE FIRST THREE MODEL YEARS OF THE TIER 4
STANDARDS
In-use adjustments (g/kW-hr)
For model
year 2017 and
earlier Tier 4
NOX standards
Fraction of useful life already used
0 < hours ≤ 50% of useful life .................................................................................................................................
50 < hours ≤ 75% of useful life ...............................................................................................................................
hours > 75% of useful life .......................................................................................................................................
*
*
*
*
*
Subpart G—[Amended]
§ 1042.601
[Amended]
94. Section 1042.601 is amended by
removing paragraph (g).
■ 95. Section 1042.615 is amended by
revising paragraph (a) introductory text
to read as follows:
■
§ 1042.615 Replacement engine
exemption.
*
*
*
*
*
(a) This paragraph (a) applies instead
of the provisions of 40 CFR
1068.240(b)(3). The prohibitions in 40
CFR 1068.101(a)(1) do not apply to a
new replacement engine if all the
following conditions are met:
*
*
*
*
*
96. Section 1042.801 is amended by
revising paragraph (f) to read as follows:
■
General provisions.
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*
*
*
*
*
(f) Remanufacturing systems that
require a fuel change or use of a fuel
additive may be certified under this
part. However, they are not considered
to be ‘‘available’’ with respect to
triggering the requirement for an engine
to be covered by a certificate of
conformity under § 1042.815. The
following provisions apply:
(1) Only fuels and additives registered
under 40 CFR part 79 may be used
under this paragraph (f).
(2) You must demonstrate in your
application that the fuel or additive will
actually be used by operators, including
a description of how the vessels and
dispensing tanks will be labeled. We
may require you to provide the labels to
the operators.
(3) You must also describe analytical
methods that can be used by EPA or
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§ 1042.836 Marine certification of
locomotive remanufacturing systems.
*
Subpart I—[Amended]
§ 1042.801
others to verify that fuel meets your
specifications.
(4) You must provide clear
instructions to the operators specifying
that they may only use the specified
fuel/additive, label their vessels and
fuel dispensing tanks, and keep records
of their use of the fuel/additive in order
for their engine to be covered by your
certificate. Use of the incorrect fuel (or
fuel without the specified additive) or
any other failure to comply with the
requirements of this paragraph is a
violation of 40 CFR 1068.101(b)(1).
*
*
*
*
*
■ 97. Section 1042.836 is amended by
revising paragraph (a) introductory text
to read as follows:
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*
*
*
*
(a) Include the following with your
application for certification under 40
CFR part 92 or 1033 (or as an
amendment to your application):
*
*
*
*
*
■ 98. A new part 1045 is added to
subchapter U of chapter I to read as
follows:
PART 1045—CONTROL OF EMISSIONS
FROM SPARK-IGNITION PROPULSION
MARINE ENGINES AND VESSELS
Subpart A—Overview and Applicability
Sec.
1045.1 Does this part apply for my
products?
1045.2 Who is responsible for compliance?
1045.5 Which engines are excluded from
this part’s requirements?
1045.10 How is this part organized?
1045.15 Do any other CFR parts apply to
me?
1045.20 What requirements apply to my
vessels?
1045.25 How do the requirements related to
evaporative emissions apply to engines
and their fuel systems?
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1045.30
For model
year 2017 and
earlier Tier 4
PM standards
0.3
0.4
0.5
0.05
0.05
0.05
Submission of information.
Subpart B—Emission Standards and
Related Requirements
1045.101 What exhaust emission standards
and requirements must my engines
meet?
1045.103 What exhaust emission standards
must my outboard and personal
watercraft engines meet?
1045.105 What exhaust emission standards
must my sterndrive/inboard engines
meet?
1045.107 What are the not-to-exceed
emission standards?
1045.110 How must my engines diagnose
malfunctions?
1045.112 What are the standards for
evaporative emissions?
1045.115 What other requirements apply?
1045.120 What emission-related warranty
requirements apply to me?
1045.125 What maintenance instructions
must I give to buyers?
1045.130 What installation instructions
must I give to vessel manufacturers?
1045.135 How must I label and identify the
engines I produce?
1045.140 What is my engine’s maximum
engine power?
1045.145 Are there interim provisions that
apply only for a limited time?
Subpart C—Certifying Engine Families
1045.201 What are the general requirements
for obtaining a certificate of conformity?
1045.205 What must I include in my
application?
1045.210 May I get preliminary approval
before I complete my application?
1045.220 How do I amend the maintenance
instructions in my application?
1045.225 How do I amend my application
for certification to include new or
modified engines or change an FEL?
1045.230 How do I select engine families?
1045.235 What emission testing must I
perform for my application for a
certificate of conformity?
1045.240 How do I demonstrate that my
engine family complies with exhaust
emission standards?
1045.245 How do I determine deterioration
factors from exhaust durability testing?
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1045.250 What records must I keep and
what reports must I send to EPA?
1045.255 What decisions may EPA make
regarding my certificate of conformity?
Subpart D—Testing Production-Line
Engines
1045.301 When must I test my productionline engines?
1045.305 How must I prepare and test my
production-line engines?
1045.310 How must I select engines for
production-line testing?
1045.315 How do I know when my engine
family fails the production-line testing
requirements?
1045.320 What happens if one of my
production-line engines fails to meet
emission standards?
1045.325 What happens if an engine family
fails the production-line testing
requirements?
1045.330 May I sell engines from an engine
family with a suspended certificate of
conformity?
1045.335 How do I ask EPA to reinstate my
suspended certificate?
1045.340 When may EPA revoke my
certificate under this subpart and how
may I sell these engines again?
1045.345 What production-line testing
records must I send to EPA?
1045.350 What records must I keep?
1045.640 What special provisions apply to
branded engines?
1045.645 What special provisions apply for
converting an engine to use an alternate
fuel?
1045.650 Do delegated-assembly provisions
apply for marine engines?
1045.655 What special provisions apply for
installing and removing altitude kits?
1045.660 How do I certify outboard or
personal watercraft engines for use in jet
boats?
Subpart H—Averaging, Banking, and
Trading for Certification
1045.701 General provisions.
1045.705 How do I generate and calculate
exhaust emission credits?
1045.706 How do I generate and calculate
evaporative emission credits?
1045.710 How do I average emission
credits?
1045.715 How do I bank emission credits?
1045.720 How do I trade emission credits?
1045.725 What must I include in my
application for certification?
1045.730 What ABT reports must I send to
EPA?
1045.735 What records must I keep?
1045.745 What can happen if I do not
comply with the provisions of this
subpart?
59195
portable marine fuel tanks and
associated fuel lines.
(b) We specify optional standards for
certifying sterndrive/inboard engines
before the 2010 model year in
§ 1045.145(a). Engines certified to these
standards are subject to all the
requirements of this part as if these
optional standards were mandatory.
(c) See 40 CFR part 91 for
requirements that apply to outboard and
personal watercraft engines not yet
subject to the requirements of this part
1045.
(d) The provisions of §§ 1045.620 and
1045.801 apply for new engines used
solely for competition beginning
January 1, 2010.
§ 1045.2 Who is responsible for
compliance?
Subpart F—Test Procedures
1045.501 How do I run a valid emission
test?
1045.505 How do I test engines using
discrete-mode or ramped-modal duty
cycles?
1045.515 What are the test procedures
related to not-to-exceed standards?
1045.520 What testing must I perform to
establish deterioration factors?
Appendix I to Part 1045—Summary of
Previous Emission Standards
The requirements and prohibitions of
this part apply to manufacturers of
engines and fuel-system components as
described in § 1045.1. The requirements
of this part are generally addressed to
manufacturers subject to this part’s
requirements. The term ‘‘you’’ generally
means the certifying manufacturer. For
provisions related to exhaust emissions,
this generally means the engine
manufacturer, especially for issues
related to certification (including
production-line testing, reporting, etc.).
For provisions related to certification
with respect to evaporative emissions,
this generally means the vessel
manufacturer. Vessel manufacturers
must meet applicable requirements as
described in § 1045.20. Engine
manufacturers must meet requirements
related to evaporative emissions as
described in § 1045.25.
Appendix II to Part 1045—Duty Cycles for
Propulsion Marine Engines
§ 1045.5 Which engines are excluded from
this part’s requirements?
Subpart G—Special Compliance Provisions
1045.601 What compliance provisions
apply to these engines?
1045.605 What provisions apply to engines
already certified under the motor vehicle
or Large SI programs?
1045.610 What provisions apply to using
engines already certified to Small SI
emission standards?
1045.620 What are the provisions for
exempting engines used solely for
competition?
1045.625 What requirements apply under
the Diurnal Transition Program?
1045.630 What is the personal-use
exemption.
1045.635 What special provisions apply for
small-volume engine manufacturers?
(a) Except as provided in § 1045.5, the
regulations in this part 1045 apply as
follows:
(1) The requirements of this part
related to exhaust emissions apply to
new, spark-ignition propulsion marine
engines beginning with the 2010 model
year.
(2) The requirements of this part
related to evaporative emissions apply
to fuel lines and fuel tanks used with
marine engines that use a volatile liquid
fuel (such as gasoline) as specified in 40
CFR part 1045.112. This includes fuel
lines and fuel tanks used with auxiliary
marine engines. This also includes
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Subpart E—In-Use Testing
1045.401 What testing requirements apply
to my engines that have gone into
service?
1045.405 How does this program work?
1045.410 How must I select, prepare, and
test my in-use engines?
1045.415 What happens if in-use engines
do not meet requirements?
1045.420 What in-use testing information
must I report to EPA?
1045.425 What records must I keep?
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Subpart I—Definitions and Other Reference
Information
1045.801 What definitions apply to this
part?
1045.805 What symbols, acronyms, and
abbreviations does this part use?
1045.810 What materials does this part
reference?
1045.815 What provisions apply to
confidential information?
1045.820 How do I request a hearing?
1045.825 What reporting and recordkeeping
requirements apply under this part?
Authority: 42 U.S.C. 7401–7671q.
Subpart A—Overview and Applicability
§ 1045.1 Does this part apply for my
products?
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(a) Auxiliary engines. The exhaust
emission standards of this part do not
apply to auxiliary marine engines. See
40 CFR part 90, 1048, or 1054 for the
exhaust emission standards that apply.
Evaporative emission standards apply as
specified in § 1045.112.
(b) Hobby engines and vessels. This
part does not apply with respect to
reduced-scale models of vessels that are
not capable of transporting a person.
(c) Large natural gas engines.
Propulsion marine engines powered by
natural gas with maximum engine
power at or above 250 kW are deemed
to be compression-ignition engines.
These engines are therefore subject to all
the requirements of 40 CFR part 1042
instead of this part even if they would
otherwise meet the definition of ‘‘sparkignition’’ in § 1045.801.
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§ 1045.10
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How is this part organized?
This part 1045 is divided into the
following subparts:
(a) Subpart A of this part defines the
applicability of this part 1045 and gives
an overview of regulatory requirements.
(b) Subpart B of this part describes the
emission standards and other
requirements that must be met to certify
engines under this part 1045. Note that
§ 1045.145 discusses certain interim
requirements and compliance
provisions that apply only for a limited
time.
(c) Subpart C of this part describes
how to apply for a certificate of
conformity.
(d) Subpart D of this part describes
general provisions for testing
production-line engines.
(e) Subpart E of this part describes
general provisions for testing in-use
engines.
(f) Subpart F of this part describes
how to test your engines (including
references to other parts of the Code of
Federal Regulations).
(g) Subpart G of this part and 40 CFR
part 1068 describe requirements,
prohibitions, and other provisions that
apply to engine manufacturers, vessel
manufacturers, owners, operators,
rebuilders, and all others.
(h) Subpart H of this part describes
how you may generate and use exhaust
and evaporative emission credits to
certify your engines and vessels.
(i) Subpart I of this part contains
definitions and other reference
information.
mstockstill on PROD1PC66 with RULES2
§ 1045.15
me?
Do any other CFR parts apply to
(a) Part 1060 of this chapter describes
standards and procedures that apply for
controlling evaporative emissions from
engines fueled by gasoline or other
volatile liquid fuels and the associated
fuel systems. See § 1045.112 for
information about how that part applies.
(b) Part 1065 of this chapter describes
procedures and equipment
specifications for testing engines to
measure exhaust emissions. Subpart F
of this part 1045 describes how to apply
the provisions of part 1065 of this
chapter to determine whether engines
meet the exhaust emission standards in
this part.
(c) The requirements and prohibitions
of part 1068 of this chapter apply to
everyone, including anyone who
manufactures, imports, installs, owns,
operates, or rebuilds any of the engines
subject to this part 1045, or vessels
powered by these engines. Part 1068 of
this chapter describes general
provisions, including these seven areas:
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(1) Prohibited acts and penalties for
engine manufacturers, vessel
manufacturers, and others.
(2) Rebuilding and other aftermarket
changes.
(3) Exclusions and exemptions for
certain engines.
(4) Importing engines.
(5) Selective enforcement audits of
your production.
(6) Defect reporting and recall.
(7) Procedures for hearings.
(d) Other parts of this chapter apply
if referenced in this part 1045.
§ 1045.20
vessels?
What requirements apply to my
(a) If you manufacture vessels with
engines certified to the exhaust
emission standards in this part, your
vessels must meet all emission
standards with the engine and fuel
system installed.
(b) You may need to certify your
vessels or fuel systems as described in
40 CFR 1060.1 and 1060.601. If you
produce vessels subject to this part
without obtaining a certificate, you must
still meet the requirements of 40 CFR
1060.101(e) and (f) and keep records as
described in 40 CFR 1060.210.
(c) You must identify and label
vessels you produce under this section
consistent with the requirements of
§ 1045.135 and 40 CFR part 1060.
(d) You must follow all emissionrelated installation instructions from the
certifying manufacturers as described in
§ 1045.130 and 40 CFR 1068.105. If you
do not follow the installation
instructions, we may consider your
vessel to be not covered by the
certificates of conformity. Introduction
of such vessels into U.S. commerce
violates 40 CFR 1068.101.
§ 1045.25 How do the requirements related
to evaporative emissions apply to engines
and their fuel systems?
(a) Engine manufacturers must
provide the installation instructions
required by § 1045.130 to the ultimate
purchasers of the engine. These
instructions may be combined with the
maintenance instructions required by
§ 1045.125.
(b) Engines sold with attached fuel
lines or installed fuel tanks must be
covered by the appropriate certificates
of conformity issued under 40 CFR part
1060.
(c) Fuel lines intended to be used
with new engines and new portable
marine fuel tanks must be certified to
the applicable requirements of 40 CFR
part 1060. Similarly, fuel tanks intended
to be used with new enignes must be
certified to the applicable requirements
of 40 CFR part 1060.
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(d) All persons installing engines
certified under this part 1045 must
follow the certifying manufacturer’s
emission-related installation
instructions (see § 1045.130 and 40 CFR
1068.105).
§ 1045.30
Submission of information.
(a) This part includes various
requirements to record data or other
information. Refer to § 1045.825 and 40
CFR 1068.25 regarding recordkeeping
requirements. If recordkeeping
requirements are not specified, store
these records in any format and on any
media and keep them readily available
for one year after you send an associated
application for certification, or one year
after you generate the data if they do not
support an application for certification.
You must promptly send us organized,
written records in English if we ask for
them. We may review them at any time.
(b) The regulations in § 1045.255 and
40 CFR 1068.101 describe your
obligation to report truthful and
complete information and the
consequences of failing to meet this
obligation. This includes information
not related to certification.
(c) Send all reports and requests for
approval to the Designated Compliance
Officer (see § 1045.801).
(d) Any written information we
require you to send to or receive from
another company is deemed to be a
required record under this section. Such
records are also deemed to be
submissions to EPA. We may require
you to send us these records whether or
not you are a certificate holder.
Subpart B—Emission Standards and
Related Requirements
§ 1045.101 What exhaust emission
standards and requirements must my
engines meet?
(a) You must show that your engines
meet the following requirements:
(1) Outboard and personal watercraft
engines must meet the exhaust emission
standards specified in § 1045.103.
(2) Sterndrive/inboard engines must
meet the exhaust emission standards
specified in § 1045.105. You may
optionally meet these standards earlier
than we require, as specified in
§ 1045.145(b).
(3) Sterndrive/inboard engines must
meet the engine-diagnostic requirements
in § 1045.110.
(4) All engines must meet the
requirements in § 1045.115.
(b) It is important that you read
§ 1045.145 to determine if there are
other interim requirements or interim
compliance provisions that apply for a
limited time.
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§ 1045.103 What exhaust emission
standards must my outboard and personal
watercraft engines meet?
emissions from your outboard and
personal watercraft engines may not
exceed emission standards as follows:
(a) Duty-cycle emission standards.
Starting in the 2010 model year, exhaust
59197
(1) Measure emissions using the
applicable steady-state test procedures
described in subpart F of this part.
(2) The exhaust emission standards
from the following table apply:
TABLE 1 TO § 1045.103—EMISSION STANDARDS FOR OUTBOARD AND PERSONAL WATERCRAFT ENGINES (g/kW-hr)
Pollutant
Power
HC + NOX ....................................................................
CO ...............................................................................
Emission standard
≤ 4.3 kW ...................................................................
> 4.3 kW ..................................................................
≤ 40 kW ....................................................................
> 40 kW ...................................................................
30.0
2.1 + 0.09 × (151 + 557/P0.9)
500 ¥ 5.0 × P
300
(P) = maximum engine power for the engine family, in kilowatts (kW).
(3) For engines whose standard
depends on maximum engine power,
round the calculated HC+NOX emission
standard to the nearest 0.1 g/kW-hr;
round the calculated CO emission
standard to the nearest g/kW-hr.
Determine maximum engine power for
the engine family as described in
§ 1045.140.
(b) Averaging, banking, and trading.
You may generate or use emission
credits under the averaging, banking,
and trading (ABT) program described in
subpart H of this part for demonstrating
compliance with HC+NOX emission
standards. For CO emissions, you may
generate or use emission credits for
averaging as described in subpart H of
this part, but not for banking or trading.
To generate or use emission credits, you
must specify a family emission limit for
each pollutant you include in the ABT
program for each engine family. These
family emission limits serve as the
emission standards for the engine family
with respect to all required testing
instead of the standards specified in this
section. An engine family meets
emission standards even if its family
emission limit is higher than the
standard, as long as you show that the
whole averaging set of applicable engine
families meets the emission standards
using emission credits and the engines
within the family meet the family
emission limit. The following FEL caps
apply:
(1) For engines with maximum engine
power at or below 4.3 kW, the
maximum value of the family emission
limit for HC+NOX is 81.0 g/kW-hr. For
all other engines, the maximum value of
the family emission limit for HC+NOX is
defined by the following formula, with
results rounded to the nearest 0.1 g/kWhr:
557
FEL max, HC + NOx = 6.0 + 0.25 ⋅ 151 + 0.9
P
(2) For engines with maximum engine
power above 40 kW, the maximum
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value of the family emission limit for
CO is 450 g/kW-hr. For all other
engines, the maximum value is defined
by the following formula, with results
rounded to the nearest g/kW-hr:
FELmax,CO = 650 ¥ 5.0 × P
(c) Not-to-exceed emission standards.
Exhaust emissions may not exceed the
not-to-exceed standards specified in
§ 1045.107.
(d) Fuel types. The exhaust emission
standards in this section apply for
engines using the fuel type on which the
engines in the engine family are
designed to operate. You must meet the
numerical emission standards for
hydrocarbons in this section based on
the following types of hydrocarbon
emissions for engines powered by the
following fuels:
(1) Alcohol-fueled engines: THCE
emissions.
(2) Natural gas-fueled engines: NMHC
emissions.
(3) Other engines: THC emissions.
(e) Useful life. Your engines must
meet the exhaust emission standards in
paragraphs (a) through (c) of this section
over the full useful life as follows:
(1) For outboard engines, the
minimum useful life is 350 hours of
engine operation or 10 years, whichever
comes first.
(2) For personal watercraft engines,
the minimum useful life is 350 hours of
engine operation or 5 years, whichever
comes first.
(3) You must specify a longer useful
life in terms of hours for the engine
family if the average service life of your
vehicles is longer than the minimum
value, as follows:
(i) Except as allowed by paragraph
(e)(3)(ii) of this section, your useful life
(in hours) may not be less than either of
the following:
(A) Your projected operating life from
advertisements or other marketing
materials for any engines in the engine
family.
(B) Your basic mechanical warranty
for any engines in the engine family.
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(ii) Your useful life may be based on
the average service life of vehicles in the
engine family if you show that the
average service life is less than the
useful life required by paragraph
(e)(3)(i) of this section, but more than
the minimum useful life (350 hours of
engine operation). In determining the
actual average service life of vehicles in
an engine family, we will consider all
available information and analyses.
Survey data is allowed but not required
to make this showing.
(f) Applicability for testing. The dutycycle emission standards in this subpart
apply to all testing performed according
to the procedures in § 1045.505,
including certification, production-line,
and in-use testing. The not-to-exceed
standards apply for all testing
performed according to the procedures
of subpart F of this part.
§ 1045.105 What exhaust emission
standards must my sterndrive/inboard
engines meet?
(a) Duty-cycle emission standards.
Starting in the 2010 model year, exhaust
emissions from your sterndrive/inboard
engines may not exceed emission
standards as follows:
(1) Measure emissions using the
applicable steady-state test procedures
described in subpart F of this part.
(2) For conventional sterndrive/
inboard engines, the HC+NOX emission
standard is 5.0 g/kW-hr and the CO
emission standard is 75.0 g/kW-hr.
(3) The exhaust emission standards
from the following table apply for highperformance engines:
TABLE 1 TO § 1045.105—EMISSION
STANDARDS FOR HIGH-PERFORMANCE ENGINES (g/kW-hr)
Model
year
Power
2010 ....
P≤ 485 kW
P> 485 kW
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1
HC+NOX
20.0
25.0
CO
350
350
ER08OC08.088
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1 Power
P
P
P
P
1
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(1) For high-performance engines with
TABLE 1 TO § 1045.105—EMISSION
STANDARDS FOR HIGH-PERFORM- maximum engine power above 485 kW,
ANCE ENGINES (g/kW-hr)—Contin- the useful life is 50 hours of operation
or 1 year, whichever comes first. For
ued
high-performance engines with
maximum engine power at or below 485
Power 1
HC+NOX
CO
kW, the useful life is 150 hours of
operation or 3 years, whichever comes
2011+ .. P≤ 485 kW
16.0
350 first.
P> 485 kW
22.0
350
(2) For conventional sterndrive/
inboard engines, the minimum useful
1 Power (P) = maximum engine power in
life is 480 hours of operation or ten
kilowatts (kW).
years, whichever comes first. However,
(b) Averaging, banking, and trading.
you may request in your application for
You may not generate or use emission
certification that we approve a shorter
credits for high-performance engines.
useful life for an engine family. We may
You may generate or use emission
approve a shorter useful life, in hours of
credits under the averaging, banking,
engine operation but not in years, if we
and trading (ABT) program described in
determine that these engines will rarely
subpart H of this part for demonstrating
operate longer than the shorter useful
compliance with HC+NOX and CO
life. If engines identical to those in the
emission standards for conventional
engine family have already been
sterndrive-inboard engines. To generate
produced and are in use, your
or use emission credits, you must
demonstration must include
specify a family emission limit for each
documentation from such in-use
pollutant you include in the ABT
engines. In other cases, your
program for each engine family. These
demonstration must include an
family emission limits serve as the
engineering analysis of information
emission standards for the engine family
equivalent to such in-use data, such as
with respect to all required testing
data from research engines or similar
instead of the standards specified in this
engine models that are already in
section. An engine family meets
production. Your demonstration must
emission standards even if its family
also include any overhaul interval that
emission limit is higher than the
you recommend, any mechanical
standard, as long as you show that the
warranty that you offer for the engine or
whole averaging set of applicable engine
its components, and any relevant
families meets the emission standards
customer design specifications. Your
using emission credits and the engines
demonstration may include any other
within the family meet the family
relevant information. The useful life
emission limit. Family emission limits
value may not be shorter than any of the
for conventional sterndrive/inboard
following:
engines may not be higher than 16.0 g/
(i) 150 hours of operation.
kW-hr for HC+NOX and 150 g/kW-hr for
(ii) Your recommended overhaul
CO except as specified in § 1045.145(c). interval.
(c) Not-to-exceed emission standards.
(iii) Your mechanical warranty for the
Exhaust emissions may not exceed the
engine.
not-to-exceed standards specified in
(3) You must specify a longer useful
§ 1045.107 for conventional sterndrive/
life for conventional sterndrive/inboard
inboard engines. These standards do not engines in terms of hours if the average
apply for high-performance engines.
service life of engines from the engine
(d) Fuel types. The exhaust emission
family is longer than the minimum
standards in this section apply for
useful life value, as follows:
engines using the fuel type on which the
(i) Except as allowed by paragraph
engines in the engine family are
(e)(3)(ii) of this section, your useful life
designed to operate. You must meet the
(in hours) may not be less than either of
numerical emission standards for
the following:
hydrocarbons in this section based on
(A) Your projected operating life from
the following types of hydrocarbon
advertisements or other marketing
emissions for engines powered by the
materials for any engines in the engine
following fuels:
family.
(1) Alcohol-fueled engines: THCE
(B) Your basic mechanical warranty
emissions.
for any engines in the engine family.
(ii) Your useful life may be based on
(2) Natural gas-fueled engines: NMHC
the average service life of engines in the
emissions.
(3) Other engines: THC emissions.
engine family if you show that the
(e) Useful life. Your engines must
average service life is less than the
meet the exhaust emission standards in
useful life required by paragraph
paragraphs (a) through (c) of this section (e)(3)(i) of this section, but more than
over their full useful life, as follows:
the minimum useful life (480 hours of
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year
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engine operation). In determining the
actual average service life of engines in
an engine family, we will consider all
available information and analyses.
Survey data is allowed but not required
to make this showing.
(f) Applicability for testing. The dutycycle emission standards in this section
apply to all testing performed according
to the procedures in § 1045.505,
including certification, production-line,
and in-use testing. The not-to-exceed
standards apply for all testing
performed according to the procedures
of subpart F of this part.
§ 1045.107 What are the not-to-exceed
emission standards?
Not-to-exceed emission standards
apply as follows:
(a) Measure emissions using the notto-exceed procedures in subpart F of
this part:
(b) Determine the not-to-exceed
standard, rounded to the same number
of decimal places as the emission
standard in Table 1 to this section from
the following equation:
Not-to-exceed standard = (STD) × (M)
Where:
STD = The standard specified in paragraph
(a) of this section if you certify without
using ABT for that pollutant; or the FEL
for that pollutant if you certify using
ABT.
M = The NTE multiplier for that pollutant,
as defined in paragraphs (c) through (e)
of this section.
(c) For engines equipped with a
catalyst, use NTE multipliers from the
following table across the applicable
zone specified in § 1045.515:
TABLE 1 TO § 1045.107—NTE MULTIPLIERS FOR CATALYST-EQUIPPED
ENGINES
Pollutant
HC+NOX ...............
CO ........................
Subzone 1
Subzone 2
1.50
N/A
1.00
1.00
(d) For two-stroke engines not
equipped with a catalyst, use an NTE
multiplier of 1.2 for HC+NOX and CO.
Compare the weighted value specified
in § 1045.515(c)(5) to the NTE standards
specified in paragraph (b) of this
section.
(e) For engines not covered by
paragraphs (c) and (d) of this section,
use the NTE multipliers from the
following table across the applicable
zone specified in § 1045.515:
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TABLE 2 TO § 1045.107—NTE MULTI- remain on during all later engine
PLIERS FOR FOUR-STROKE ENGINES operation until servicing corrects the
malfunction. If the engine is not
WITHOUT CATALYSTS
serviced, but the malfunction does not
recur for three consecutive engine starts
during which the malfunctioning
HC+NOX ...............
1.40
1.60 system is evaluated and found to be
CO ........................
1.50
1.50 working properly, the malfunction
indicator may stay off during later
§ 1045.110 How must my engines
engine operation.
diagnose malfunctions?
(d) Store trouble codes in computer
The following engine-diagnostic
memory. Record and store in computer
requirements apply for engines
memory any diagnostic trouble codes
equipped with three-way catalysts and
showing a malfunction that should
closed-loop control of air-fuel ratios:
activate the malfunction indicator. The
(a) Equip your engines with a
stored codes must identify the
diagnostic system. Equip each engine
malfunctioning system or component as
with a diagnostic system that will detect uniquely as possible. Make these codes
significant malfunctions in its emission
available through the data link
control system using one of the
connector as described in paragraph (g)
following protocols:
of this section. You may store codes for
(1) If your emission control strategy
conditions that do not activate the
depends on maintaining air-fuel ratios
malfunction indicator. The system must
at stoichiometry, an acceptable
store a separate code to show when the
diagnostic design would identify a
diagnostic system is disabled (from
malfunction whenever the air-fuel ratio
malfunction or tampering).
does not cross stoichiometry for one
(e) Make data, access codes, and
minute of intended closed-loop
devices accessible. Make all required
operation. You may use other diagnostic
data accessible to us without any access
strategies if we approve them in
codes or devices that only you can
advance.
supply. Ensure that anyone servicing
(2) If the protocol described in
your engine can read and understand
paragraph (a)(1) of this section does not
the diagnostic trouble codes stored in
apply to your engine, you must use an
the onboard computer with generic tools
alternative approach that we approve in
and information.
advance. Your alternative approach
(f) Consider exceptions for certain
must generally detect when the
conditions. Your diagnostic systems
emission control system is not
may disregard trouble codes for the first
functioning properly.
three minutes after engine starting. You
(3) Diagnostic systems approved by
may ask us to approve diagnosticthe California Air Resources Board for
system designs that disregard trouble
use with sterndrive/inboard engines
codes under other conditions that
fully satisfy the requirements of this
would produce an unreliable reading,
section.
damage systems or components, or
(b) Use a malfunction indicator. The
malfunction indicator must be designed cause other safety risks.
(g) Follow standard references for
such that the operator can readily see or
formats, codes, and connections. Follow
hear it; visible signals may be any color
conventions defined in SAE J1939–05
except red. Visible malfunction
(incorporated by reference in
indicators must display ‘‘Check
§ 1045.810) or ask us to approve using
Engine,’’ ‘‘Service Engine Soon,’’ or a
updated versions of (or variations from)
similar message that we approve. The
malfunction indicator must go on under this standard.
each of the following circumstances:
§ 1045.112 What are the standards for
(1) When a malfunction occurs, as
evaporative emissions?
described in paragraph (a) of this
Fuel systems must meet the
section.
evaporative emission requirements of 40
(2) When the diagnostic system
CFR part 1060 as specified in this
cannot send signals to meet the
section. These standards apply over a
requirement of paragraph (b)(1) of this
useful life period of five years for
section.
personal watercraft and ten years for all
(3) When the engine’s ignition is in
other vessels and for portable marine
the ‘‘key-on’’ position before starting or
fuel tanks.
cranking. The malfunction indicator
(a) Fuel line permeation. Nonmetal
should turn off after engine starting if
fuel lines must meet the permeation
the system detects no malfunction.
(c) Control when the malfunction can requirements specified in 40 CFR
turn off. If the malfunction indicator
1060.102 for EPA NRFL fuel lines as
goes on to show a malfunction, it must
described in this paragraph (a).
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59199
(1) Except as specified in paragraphs
(a)(2) and (3) of this section, the
emission standard for fuel lines starts
for vessels or portable marine fuel tanks
with a date of manufacture on or after
January 1, 2009.
(2) The emission standard for primer
bulbs applies starting January 1, 2011.
(3) The emission standard for undercowl fuel lines used with outboard
engines apply over a phase-in period as
specified in this paragraph (a)(3).
(i) Except as specified in paragraph
(a)(3)(ii) of this section, the phase-in
period is based on total length of fuel
lines as specified in Table 1 to this
section. For example, at least 30 percent
of the length of under-cowl fuel lines
used on your full lineup of 2010 model
year outboard engines must meet the
specified permeation standards. See
§ 1045.145(k) for administrative
requirements related to this phase-in.
TABLE 1 TO § 1045.112—PHASE-IN
SCHEDULE FOR UNDER-COWL FUEL
LINES ON OUTBOARD ENGINES
Model year
2010 ..........................................
2011 ..........................................
2012–2014 ................................
2015+ ........................................
Percentage
phase-in
30
60
90
100
(ii) You may instead meet the
permeation standards of this paragraph
(a) by complying with the specified
standards with 100 percent of your
under-cowl fuel lines across your full
lineup of 2011 model year outboard
engines. In this case, the requirements
of this part would not apply to undercowl fuel lines before the 2011 model
year. To use this option, you must notify
the Designated Compliance Officer
before December 31, 2009 of your intent
to meet permeation standards on all
your under-cowl fuel lines in the 2011
model year.
(b) Tank permeation. Fuel tanks must
meet the permeation requirements
specified in 40 CFR 1060.103. Portable
marine fuel tanks must meet permeation
standards starting January 1, 2011. Fuel
tanks for personal watercraft must meet
permeation standards starting in the
2011 model year. Other installed fuel
tanks must meet permeation standards
starting in the 2012 model year. Vessel
manufacturers may generate or use
emission credits to show compliance
with the requirements of this paragraph
under the averaging, banking, and
trading (ABT) program, as described in
subpart H of this part. Starting in the
2014 model year for personal watercraft
and in the 2015 model year for other
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installed fuel tanks, family emission
limits may not exceed 5.0 g/m2/day if
testing occurs at a nominal temperature
of 28 °C, or 8.3 g/m2/day if testing
occurs at a nominal temperature of 40
°C. These FEL caps do not apply to fuel
caps that are certified separately to meet
permeation standards. Portable marine
fuel tank manufacturers may not
generate or use emission credits under
subpart H of this part.
(c) Running loss. The running loss
requirements specified in 40 CFR part
1060 do not apply.
(d) Diurnal emissions. Installed fuel
tanks must meet the diurnal emission
requirements specified in 40 CFR
1060.105. Fuel tanks for personal
watercraft must meet diurnal emission
standards starting in the 2010 model
year. Other installed fuel tanks must
meet diurnal emission standards for
vessels produced on or after July 31,
2011, except as allowed by § 1045.625.
Fuel tanks meeting the definition of
portable marine fuel tank in § 1045.801
must comply with the diurnal
requirements specified in 40 CFR part
1060 starting January 1, 2010.
(e) Other requirements. The
requirements of 40 CFR 1060.101(e) and
(f) apply to vessel manufacturers even if
they do not obtain a certificate.
(f) Engine manufacturers. To the
extent that engine manufacturers
produce engines with fuel lines or fuel
tanks, those fuel-system components
must meet the requirements specified in
this section. The timing of new
standards is based on the date of
manufacture of the engine.
mstockstill on PROD1PC66 with RULES2
§ 1045.115
apply?
What other requirements
The following requirements apply
with respect to engines that are required
to meet the emission standards of this
part:
(a) Crankcase emissions. Crankcase
emissions may not be discharged
directly into the ambient atmosphere
from any engine throughout its useful
life.
(b) Torque broadcasting. Starting in
the 2013 model year, electronically
controlled engines must broadcast their
speed and output shaft torque (in
newton-meters). Engines may
alternatively broadcast a surrogate value
for determining torque. Engines must
broadcast engine parameters such that
they can be read with a remote device,
or broadcast them directly to their
controller area networks. Your
broadcasting protocol must allow for
valid measurements using the fieldtesting procedures in 40 CFR part 1065,
subpart J.
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(c) EPA access to broadcast
information. If we request it, you must
provide us any hardware or tools we
would need to readily read, interpret,
and record all information broadcast by
an engine’s on-board computers and
electronic control modules. If you
broadcast a surrogate parameter for
torque values, you must provide us
what we need to convert these into
torque units. We will not ask for
hardware or tools if they are readily
available commercially.
(d) Altitude adjustments. Engines
must meet applicable emission
standards for valid tests conducted
under the ambient conditions specified
in 40 CFR 1065.520. Engines must meet
applicable emission standards at all
specified atmospheric pressures, except
that for atmospheric pressures below
94.0 kPa you may rely on an altitude kit
for all testing if you meet the
requirements specified in § 1054.205(s).
If your rely on an altitude kit for
certification, you must identify in the
owners manual the altitude range for
which you expect proper engine
performance and emission control with
and without the altitude kit; you must
also state in the owners manual that
operating the engine with the wrong
engine configuration at a given altitude
may increase its emissions and decrease
fuel efficiency and performance.
(e) Adjustable parameters. Engines
that have adjustable parameters must
meet all the requirements of this part for
any adjustment in the physically
adjustable range. An operating
parameter is not considered adjustable if
you permanently seal it or if it is not
normally accessible using ordinary
tools. We may require that you set
adjustable parameters to any
specification within the adjustable range
during any testing, including
certification testing, production-line
testing, or in-use testing.
(f) Prohibited controls. You may not
design your engines with emissioncontrol devices, systems, or elements of
design that cause or contribute to an
unreasonable risk to public health,
welfare, or safety while operating. For
example, this would apply if the engine
emits a noxious or toxic substance it
would otherwise not emit that
contributes to such an unreasonable
risk.
(g) Defeat devices. You may not equip
your engines with a defeat device. A
defeat device is an auxiliary emission
control device that reduces the
effectiveness of emission controls under
conditions that the engine may
reasonably be expected to encounter
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during normal operation and use. This
does not apply for altitude kits installed
or removed consistent with § 1045.655.
This also does not apply to auxiliary
emission control devices you identify in
your application for certification if any
of the following is true:
(1) The conditions of concern were
substantially included in the applicable
duty-cycle test procedures described in
subpart F of this part.
(2) You show your design is necessary
to prevent engine (or vessel) damage or
accidents. For example, you may design
your engine to include emergency
operating modes (sometimes known as
limp-home operation) that would allow
a vessel to return to land in the event
of a malfunction even if such operating
modes result in higher emissions.
(3) The reduced effectiveness applies
only to starting the engine.
§ 1045.120 What emission-related warranty
requirements apply to me?
(a) General requirements. You must
warrant to the ultimate purchaser and
each subsequent purchaser that the new
engine, including all parts of its
emission control system, meets two
conditions:
(1) It is designed, built, and equipped
so it conforms at the time of sale to the
ultimate purchaser with the
requirements of this part.
(2) It is free from defects in materials
and workmanship that may keep it from
meeting these requirements.
(b) Warranty period. Your emissionrelated warranty must be valid during
the periods specified in this paragraph
(b). You may offer an emission-related
warranty more generous than we
require. The emission-related warranty
for an engine may not be shorter than
any published warranty you offer
without charge for that engine.
Similarly, the emission-related warranty
for any component may not be shorter
than any published warranty you offer
without charge for that component. If an
engine has no hour meter, we base the
warranty periods in this paragraph (b)
only on the engine’s age (in years). The
warranty period begins when the engine
is placed into service.
(1) The minimum warranty period for
outboard engines is 175 hours of engine
operation or 5 years, whichever comes
first. The minimum warranty period for
personal watercraft engines is 175 hours
of engine operation or 30 months,
whichever comes first.
(2) The minimum warranty period for
sterndrive/inboard engines is shown in
the following table:
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59201
TABLE 1 TO § 1045.120—WARRANTY PERIODS FOR STERNDRIVE/INBOARD ENGINES 1
Engine type
Electronic components
Mechanical
components
Conventional ...........................................................................................................
High-performance with maximum engine power at or below 485 kW ...................
High-performance with maximum engine power above 485 kW ............................
3 years/480 hours ..................................
3 years/480 hours ..................................
3 years/480 hours ..................................
3 years/480 hours.
3 years/150 hours.
1 year/50 hours.
1 The
warranty period expires after the specified time period or number of operating hours, whichever comes first.
(c) Components covered. The
emission-related warranty covers all
components whose failure would
increase an engine’s emissions of any
regulated pollutant, including
components listed in 40 CFR part 1068,
Appendix I, and components from any
other system you develop to control
emissions. The emission-related
warranty covers these components even
if another company produces the
component. Your emission-related
warranty does not cover components
whose failure would not increase an
engine’s emissions of any regulated
pollutant.
(d) Limited applicability. You may
deny warranty claims under this section
if the operator caused the problem
through improper maintenance or use,
as described in 40 CFR 1068.115.
(e) Owners manual. Describe in the
owners manual the emission-related
warranty provisions from this section
that apply to the engine.
mstockstill on PROD1PC66 with RULES2
§ 1045.125 What maintenance instructions
must I give to buyers?
Give the ultimate purchaser of each
new engine written instructions for
properly maintaining and using the
engine, including the emission control
system as described in this section. The
maintenance instructions also apply to
service accumulation on your emissiondata engines as described in § 1045.245
and in 40 CFR part 1065.
(a) Critical emission-related
maintenance. Critical emission-related
maintenance includes any adjustment,
cleaning, repair, or replacement of
critical emission-related components.
This may also include additional
emission-related maintenance that you
determine is critical if we approve it in
advance. You may schedule critical
emission-related maintenance on these
components if you meet the following
conditions:
(1) You demonstrate that the
maintenance is reasonably likely to be
done at the recommended intervals on
in-use engines. We will accept
scheduled maintenance as reasonably
likely to occur if you satisfy any of the
following conditions:
(i) You present data showing that any
lack of maintenance that increases
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emissions also unacceptably degrades
the engine’s performance.
(ii) You present survey data showing
that at least 80 percent of engines in the
field get the maintenance you specify at
the recommended intervals.
(iii) You provide the maintenance free
of charge and clearly say so in your
maintenance instructions.
(iv) You otherwise show us that the
maintenance is reasonably likely to be
done at the recommended intervals.
(2) You may not schedule critical
emission-related maintenance within
the useful life period for aftertreatment
devices, pulse-air valves, fuel injectors,
oxygen sensors, electronic control units,
superchargers, or turbochargers, except
as specified in paragraph (b) or (c) of
this section.
(b) Recommended additional
maintenance. You may recommend any
additional amount of maintenance on
the components listed in paragraph (a)
of this section, as long as you state
clearly that these maintenance steps are
not necessary to keep the emissionrelated warranty valid. If operators do
the maintenance specified in paragraph
(a) of this section, but not the
recommended additional maintenance,
this does not allow you to disqualify
those engines from in-use testing or
deny a warranty claim. Do not take
these maintenance steps during service
accumulation on your emission-data
engines.
(c) Special maintenance. You may
specify more frequent maintenance to
address problems related to special
situations, such as atypical engine
operation. You must clearly state that
this additional maintenance is
associated with the special situation you
are addressing.
(d) Noncritical emission-related
maintenance. Subject to the provisions
of this paragraph (d), you may schedule
any amount of emission-related
inspection or maintenance that is not
covered by paragraph (a) of this section
(i.e., maintenance that is neither
explicitly identified as critical emissionrelated maintenance, nor that we
approve as critical emission-related
maintenance). Noncritical emissionrelated maintenance generally includes
changing spark plugs, re-seating valves,
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or any other emission-related
maintenance on the components we
specify in 40 CFR part 1068, Appendix
I that is not covered in paragraph (a) of
this section. You must state in the
owners manual that these steps are not
necessary to keep the emission-related
warranty valid. If operators fail to do
this maintenance, this does not allow
you to disqualify those engines from inuse testing or deny a warranty claim. Do
not take these inspection or
maintenance steps during service
accumulation on your emission-data
engines.
(e) Maintenance that is not emissionrelated. For maintenance unrelated to
emission controls, you may schedule
any amount of inspection or
maintenance. You may also take these
inspection or maintenance steps during
service accumulation on your emissiondata engines, as long as they are
reasonable and technologically
necessary. This might include adding
engine oil, changing air, fuel, or oil
filters, servicing engine-cooling systems,
and adjusting idle speed, governor,
engine bolt torque, valve lash, or
injector lash. You may perform this
nonemission-related maintenance on
emission-data engines at the least
frequent intervals that you recommend
to the ultimate purchaser (but not the
intervals recommended for severe
service).
(f) Source of parts and repairs. State
clearly on the first page of your written
maintenance instructions that a repair
shop or person of the owner’s choosing
may maintain, replace, or repair
emission control devices and systems.
Your instructions may not require
components or service identified by
brand, trade, or corporate name. Also,
do not directly or indirectly condition
your warranty on a requirement that the
engine be serviced by your franchised
dealers or any other service
establishments with which you have a
commercial relationship. You may
disregard the requirements in this
paragraph (f) if you do one of two
things:
(1) Provide a component or service
without charge under the purchase
agreement.
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(2) Get us to waive this prohibition in
the public’s interest by convincing us
the engine will work properly only with
the identified component or service.
(g) Payment for scheduled
maintenance. Owners are responsible
for properly maintaining their engines.
This generally includes paying for
scheduled maintenance. However,
manufacturers must pay for scheduled
maintenance during the useful life if it
meets all the following criteria:
(1) Each affected component was not
in general use on similar engines before
the applicable dates shown in paragraph
(5) of the definition of new propulsion
marine engine in § 1045.801.
(2) The primary function of each
affected component is to reduce
emissions.
(3) The cost of the scheduled
maintenance is more than 2 percent of
the price of the engine.
(4) Failure to perform the
maintenance would not cause clear
problems that would significantly
degrade the engine’s performance.
(h) Owners manual. Explain the
owner’s responsibility for proper
maintenance in the owners manual.
mstockstill on PROD1PC66 with RULES2
§ 1045.130 What installation instructions
must I give to vessel manufacturers?
(a) If you sell an engine for someone
else to install in a vessel, give the engine
installer instructions for installing it
consistent with the requirements of this
part. Include all information necessary
to ensure that an engine will be
installed in its certified configuration.
(b) Make sure the instructions have
the following information:
(1) Include the heading: ‘‘Emissionrelated installation instructions’’.
(2) State: ‘‘Failing to follow these
instructions when installing a certified
engine in a vessel violates federal law
(40 CFR 1068.105(b)), subject to fines or
other penalties as described in the Clean
Air Act.’’
(3) Describe the instructions needed
to properly install the exhaust system
and any other components. Include
instructions consistent with the
requirements of § 1045.205(u) related to
in-use measurement and the
requirements of § 1045.655 related to
altitude kits.
(4) Describe the steps needed to
control evaporative emissions as
described in § 1045.112. This will
generally require notification that the
installer and/or vessel manufacturer
must meet the requirements of
§ 1045.112 and 40 CFR part 1060.
(5) Describe any necessary steps for
installing the diagnostic system
described in § 1045.110.
(6) Describe any limits on the range of
applications needed to ensure that the
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engine operates consistently with your
application for certification. For
example, if your engines are certified
only for personal watercraft, tell vessel
manufacturers not to install the engines
in vessels longer than 4.0 meters.
(7) Describe any other instructions to
make sure the installed engine will
operate according to design
specifications in your application for
certification. For example, this may
include specified limits for catalyst
systems, such as exhaust backpressure,
catalyst location, and temperature
profiles during engine operation.
(8) State: ‘‘If you install the engine in
a way that makes the engine’s emission
control information label hard to read
during normal engine maintenance, you
must place a duplicate label on the
vessel, as described in 40 CFR
1068.105.’’
(c) You do not need installation
instructions for engines you install in
your own vessels.
(d) Provide instructions in writing or
in an equivalent format. For example,
you may post instructions on a publicly
available Web site for downloading or
printing. If you do not provide the
instructions in writing, explain in your
application for certification how you
will ensure that each installer is
informed of the installation
requirements.
§ 1045.135 How must I label and identify
the engines I produce?
The provisions of this section apply to
engine manufacturers.
(a) Assign each engine a unique
identification number and permanently
affix, engrave, or stamp it on the engine
in a legible way.
(b) At the time of manufacture, affix
a permanent and legible label
identifying each engine. The label must
be—
(1) Attached in one piece so it is not
removable without being destroyed or
defaced.
(2) Secured to a part of the engine
needed for normal operation and not
normally requiring replacement.
(3) Durable and readable for the
engine’s entire life.
(4) Written in English.
(c) The label must—
(1) Include the heading ‘‘EMISSION
CONTROL INFORMATION’’.
(2) Include your full corporate name
and trademark. You may identify
another company and use its trademark
instead of yours if you comply with the
provisions of § 1045.640.
(3) Include EPA’s standardized
designation for the engine family (and
subfamily, where applicable).
(4) State the engine’s displacement (in
liters) and maximum engine power (in
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kW); however, you may omit the
displacement from the label if all the
engines in the engine family have the
same per-cylinder displacement and
total displacement.
(5) State the date of manufacture
[DAY (optional), MONTH, and YEAR];
however, you may omit this from the
label if you stamp, engrave, or otherwise
permanently identify it elsewhere on
the engine, in which case you must also
describe in your application for
certification where you will identify the
date on the engine.
(6) State the FELs to which the
engines are certified (in g/kW-hr) if
certification depends on the ABT
provisions of subpart H of this part.
(7) Identify the emission control
system. Use terms and abbreviations as
described in 40 CFR 1068.45. You may
omit this information from the label if
there is not enough room for it and you
put it in the owners manual instead.
(8) List specifications and adjustments
for engine tuneups; however, you may
omit this information from the label if
there is not enough room for it and you
put it in the owners manual instead.
(9) Identify the fuel type and any
requirements for fuel and lubricants;
however, you may omit this information
from the label if there is not enough
room for it and you put it in the owners
manual instead.
(10) State: ‘‘THIS MARINE ENGINE
COMPLIES WITH U.S. EPA EXHAUST
REGULATIONS FOR [MODEL YEAR].’’
(11) If your durability demonstration
for sterndrive/inboard engines is limited
to fresh water, state: ‘‘THIS ENGINE IS
NOT INTENDED FOR USE IN
SALTWATER.’’
(d) You may add information to the
emission control information label as
follows:
(1) You may identify other emission
standards that the engine meets or does
not meet (such as California standards).
You may include this information by
adding it to the statement we specify or
by including a separate statement.
(2) You may add other information to
ensure that the engine will be properly
maintained and used.
(3) You may add appropriate features
to prevent counterfeit labels. For
example, you may include the engine’s
unique identification number on the
label.
(e) You may ask us to approve
modified labeling requirements in this
part 1045 if you show that it is
necessary or appropriate. We will
approve your request if your alternate
label is consistent with the requirements
of this part.
(f) If you obscure the engine label
while installing the engine in the vessel
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such that the label cannot be read
during normal maintenance, you must
place a duplicate label on the vessel. If
others install your engine in their
vessels in a way that obscures the
engine label, we require them to add a
duplicate label on the vessel (see 40
CFR 1068.105); in that case, give them
the number of duplicate labels they
request and keep the following records
for at least five years:
(1) Written documentation of the
request from the vessel manufacturer.
(2) The number of duplicate labels
you send for each engine family and the
date you sent them.
mstockstill on PROD1PC66 with RULES2
§ 1045.140 What is my engine’s maximum
engine power?
(a) An engine configuration’s
maximum engine power is the
maximum brake power point on the
nominal power curve for the engine
configuration, as defined in this section.
Round the power value to the nearest
whole kilowatt.
(b) The nominal power curve of an
engine configuration is the relationship
between maximum available engine
brake power and engine speed for an
engine, using the mapping procedures
of 40 CFR part 1065, based on the
manufacturer’s design and production
specifications for the engine. This
information may also be expressed by a
torque curve that relates maximum
available engine torque with engine
speed.
(c) The nominal power curve must be
within the range of the actual power
curves of production engines
considering normal production
variability. If after production begins it
is determined that your nominal power
curve does not represent production
engines, we may require you to amend
your application for certification under
§ 1045.225.
(d) Maximum engine power for an
engine family is generally the weighted
average value of maximum engine
power of each engine configuration
within the engine family based on your
total U.S.-directed production volume of
engines you produce from the engine
family. However, alternative approaches
for defining an engine family’s
maximum engine power apply in the
following circumstances:
(1) For outboard or personal
watercraft engines for which you neither
generate nor use emission credits, you
may identify the greatest value for
maximum engine power from all the
different configurations within the
engine family to determine the
appropriate emission standard under
§ 1045.103.
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(2) For high-performance engines, you
must use the smallest value for
maximum engine power from all the
different configurations within the
engine family to determine the
standards and other requirements that
apply under this subpart B.
§ 1045.145 Are there interim provisions
that apply only for a limited time?
The provisions in this section apply
instead of other provisions in this part.
This section describes how and when
these interim provisions apply.
(a) Small-volume engine
manufacturers. Special provisions apply
to you for sterndrive/inboard engines if
you are a small-volume engine
manufacturer subject to the
requirements of this part. Contact us
before January 1, 2010 if you intend to
use the provisions of this paragraph (a).
You may delay complying with
emission standards and other
requirements that would otherwise
apply until the 2011 model year for
conventional sterndrive/inboard engines
and until the 2013 model year for highperformance engines. Add a permanent
label to a readily visible part of each
engine exempted under this paragraph
(a). This label must include at least the
following items:
(1) The label heading ‘‘EMISSION
CONTROL INFORMATION’’.
(2) Your corporate name and
trademark.
(3) Engine displacement (in liters),
rated power, and model year of the
engine or whom to contact for further
information.
(4) The following statement: ‘‘THIS
ENGINE IS EXEMPT UNDER 40 CFR
1045.145(a) FROM EMISSION
STANDARDS AND RELATED
REQUIREMENTS.’’
(b) Early banking. You may generate
exhaust emission credits for
conventional sterndrive/inboard engines
before the 2010 model year (or before
the 2011 model year for small-volume
engine manufacturers) as follows:
(1) You must begin actual production
of early-compliant engines by
September 1, 2009 (or before September
1, 2010 for small-volume engine
manufacturers).
(2) You may not generate emission
credits under this paragraph (b) with
engines you produce after December 31,
2009 (or December 31, 2010 for smallvolume engine manufacturers).
(3) Early-compliant engines must be
certified to the standards and
requirements for conventional
sterndrive/inboard engines under this
part 1045, with all family emission
limits at or below the specified emission
standards.
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(4) Calculate emission credits by
setting STD equal to 16 g/kW-hr for
HC+NOX and 150 g/kW-hr for CO (see
§ 1045.705).
(5) Small-volume engine
manufacturers may calculate emission
credits using a multiplier based on the
number of model years before the 2011
model year. The multipliers are 1.25 for
one year early, 1.5 for two years early,
and 2.0 for three years early. For
example, multiply your calculated
emission credits generated from
compliant 2009 model year engines by
1.5.
(6) You may not use the provisions of
this paragraph (b) to generate emission
credits for engines whose point of first
retail sale is in California.
(7) HC+NOX or CO credits you
generate under this paragraph (b) may
not be used after the 2012 model year
(or the 2013 model year for smallvolume engine manufacturers).
(c) Assigned emission factors.
Through the 2013 model year, smallvolume engine manufacturers may
establish emission levels for
certification without testing for
conventional four-stroke sterndrive/
inboard engines by selecting a family
emission limit of 22.0 g/kW-hr for
HC+NOX emissions and 150 g/kW-hr for
CO emissions. Note that you must use
emission credits under the provisions of
subpart H of this part to show that you
meet applicable requirements if you use
these family emission limits. Also, if
you use these family emission limits,
you must use them for both HC+NOX
and CO emissions.
(d) Early compliance with evaporative
emission standards. You may sell or
install fuel tanks that do not meet the
specified permeation standards without
violating the prohibition in 40 CFR
1068.101(a)(1) if you earn evaporative
emission allowances, as follows:
(1) You may earn an evaporative
emission allowance from one fuel tank
certified to EPA’s evaporative emission
standards by producing it before EPA’s
evaporative emission standards start to
apply. You may use this evaporative
emission allowance by selling one fuel
tank that does not meet the specified
permeation emission standards. For
example, you can earn an evaporative
emission allowance by selling a lowpermeation fuel tank for personal
watercraft before the 2011 model year,
in which case you could sell a highpermeation fuel tank for a personal
watercraft in 2011. You must meet all
the other requirements related to
evaporative emissions that apply for
fuel tanks covered by an EPA certificate
of conformity.
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(2) You must add a label to exempted
fuel tanks you produce under this
paragraph (d) with the following
statement: ‘‘EXEMPT FROM EMISSION
STANDARDS UNDER 40 CFR
1045.145(d)’’.
(3) Evaporative emission allowances
you earn under this paragraph (d) from
portable marine fuel tanks may be used
only for other portable marine fuel
tanks. Similarly, evaporative emission
allowances from personal watercraft
fuel tanks may be used only for personal
watercraft fuel tanks and evaporative
emission allowances from other
installed fuel tanks may be used only for
other installed fuel tanks.
(4) You may not use the allowances
you generate under this paragraph (d)
for portable marine fuel tanks and
personal watercraft fuel tanks in 2014 or
later model years. Similarly, you may
not use the allowances you generate
under this paragraph (d) for other
installed fuel tanks in 2015 or later
model years.
(5) Send the Designated Compliance
Officer the following information for
each year in which you use the
provisions of this paragraph (d):
(i) Send us a report within 45 days
after the end of the model year
describing how many pieces of
equipment you produced in the
preceding model year that generate
allowances. You may combine this with
the reports specified in § 1045.250(a) if
applicable.
(ii) Describe the number of equipment
using allowances under this paragraph
(d) in your end-of-year reports and final
reports after the end of the model year
as described in § 1045.730(a). If you do
not participate in averaging, banking,
and trading program, send this
information separately within 90 days
after the end of the model year.
(e) Useful life for evaporative
emission standards. A useful life period
of two years applies for fuel tanks
certified to meet the permeation
emission standards in § 1045.112(b) in
2013 and earlier model years. However,
for fuel tanks with a family emission
limit above or below the specified
emission standard, calculate emission
credits under § 1045.706 based on the
useful life values specified in
§ 1045.112.
(f) Delayed FEL caps for stand-up
personal watercraft. The FEL caps
specified in § 1045.103(b) do not apply
in the 2010 and 2011 model years for
personal watercraft that are designed for
operation from a standing position.
(g) Delayed compliance with not-toexceed emission standards. The not-toexceed standards specified in
§ 1045.107 do not apply in the 2010
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through 2012 model years for engine
families that are certified based on
carryover emission data from the 2009
model year. This includes models that
were certified only in California, as long
as no new testing is otherwise required
to get a new certificate.
(h) Carryover of California ARB
emission data. The provisions of 40 CFR
1065.10(c)(5) allow for the use of
emission data generated for the
California Air Resources Board as the
basis for EPA certification. For
sterndrive/inboard engines certified in
California before the 2010 model year,
you may use such emission data as the
basis for meeting the standards of
§ 1045.105, as long as you meet the
conditions specified in § 1045.235(d).
(i) Hardship for obsolete engines. We
have made the determination under 40
CFR 1068.255 that secondary engine
manufacturers may use the hardship
exemption to sell uncertified 4.3-liter
and 8.1-liter engines from General
Motors in the 2010 model year. These
engines are exempt without request.
You must label the engines as specified
in 40 CFR 1068.255(b).
(j) Adjusted NTE subzones for
noncatalyzed four-stroke engines. For
supercharged four-stroke outboard
engines above 150 kW without catalysts,
you may divide the NTE zone specified
in § 1045.515(c)(6) based on a speed
cutpoint of 70 percent of maximum test
speed instead of 50 percent of maximum
test speed through the 2014 model year.
(k) Averaging for under-cowl fuel
lines. Section 1045.112 specifies
phased-in standards for under-cowl fuel
lines for 2010 through 2014 model
years, subject to the following
provisions:
(1) You must comply with these
requirements based on total lengths of
compliant and noncompliant fuel lines.
For each model year, calculate the
percentage of compliant under-cowl fuel
line by adding up the length of undercowl fuel line certified to meet the
applicable permeation standards and
dividing this sum by the total length of
under-cowl fuel line from all your
outboard engines. You may count a fuel
line as compliant only if you certify that
its emission levels will be at or below
the specified standard throughout the
useful life.
(2) In your application for
certification for each outboard engine
family, identify the part numbers,
descriptions, and locations of all the
compliant fuel lines. You must include
a drawing of any fuel lines in addition
to the description if that is necessary for
us to find which fuel lines you intend
to be certified. Your descriptions must
include the lengths of compliant and
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noncompliant fuel lines for each engine,
including aggregated lengths for the
whole set of fuel lines used on an
engine. If the engine family includes
noncompliant fuel lines, you must also
include a statement that you will have
enough compliant fuel lines to meet the
phase-in requirements and provide
detailed calculations to support your
statement.
(3) Send the Designated Compliance
Officer end-of-year reports and final
reports after the end of each model year
that you use noncompliant fuel lines as
described in § 1045.730(a). Include the
production volumes with a point of
retail sale in the United States, as
described in §§ 1045.701(j). State your
production volumes in terms of total
engine sales by model and in terms of
total lengths of compliant and
noncompliant fuel lines. If a single
engine family includes configurations
with different lengths of compliant or
noncompliant fuel lines, count each
configuration separately. If you changed
your designs during the model year in
a way that affects these compliance
calculations, identify the actual
production volumes associated with
each unique design.
(4) Keep a copy of the reports we
require in this paragraph (k) until
December 31, 2022 as described in
§ 1045.735(b). We may require you to
keep additional records or to send us
relevant information not required by
this paragraph (k), as allowed under the
Clean Air Act.
(5) Label your compliant lowpermeation fuel lines as specified in
§ 1060.137. Any fuel line observed
without a complete identification as
specified in § 1060.137 will be
considered noncompliant. In addition,
for each model year in which you use
noncompliant fuel lines, you must
include one of the following statements
on the engine label described in
§ 1045.135:
(i) ‘‘LOW-PERM/HIGH-PERM = [x/
y]’’, where x is the percentage of lowpermeation under-cowl fuel line and y
is the percentage of high-permeation
under-cowl fuel line (x and y must sum
to 100).
(ii) ‘‘LOW-PERM = [x mm]; HIGHPERM = [y mm]’’, where x is the length
of low-permeation under-cowl fuel line
and y is the length of high-permeation
under-cowl fuel line, in mm.
(l) [Reserved]
(m) Delayed labeling for fuel lines.
You may omit fuel-line labeling
requirements specified in 40 CFR part
1060 in the 2009 model year.
(n) Continued use of 40 CFR part 91
test procedures. You may continue to
use the test procedures in 40 CFR part
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91 instead of those in subpart F of this
part for 2010 through 2012 model year
outboard and personal watercraft
engines. This applies for certification,
production-line, and in-use testing. You
may continue to use test data based on
the test procedures in 40 CFR part 91 for
engine families in 2013 and later model
years, provided that we allow you to use
carryover emission data under 40 CFR
1045.235(d) for your engine family. You
may also use the test procedures in 40
CFR part 91 for production-line testing
with any engine family whose
certification is based on testing with
those procedures.
Subpart C—Certifying Engine Families
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§ 1045.201 What are the general
requirements for obtaining a certificate of
conformity?
Engine manufacturers must certify
their engines with respect to the exhaust
emission standards in this part.
Manufacturers of engines, equipment, or
fuel-system components may need to
certify their products with respect to
evaporative emission standards as
described in 40 CFR 1060.1 and
1060.601. The following general
requirements apply for obtaining a
certificate of conformity:
(a) You must send us a separate
application for a certificate of
conformity for each engine family. A
certificate of conformity is valid starting
with the indicated effective date but it
is not valid for any production after
December 31 of the model year for
which it is issued. No certificate will be
issued after December 31 of the model
year.
(b) The application must contain all
the information required by this part
and must not include false or
incomplete statements or information
(see § 1045.255).
(c) We may ask you to include less
information than we specify in this
subpart as long as you maintain all the
information required by § 1045.250.
(d) You must use good engineering
judgment for all decisions related to
your application (see 40 CFR 1068.5).
(e) An authorized representative of
your company must approve and sign
the application.
(f) See § 1045.255 for provisions
describing how we will process your
application.
(g) We may require you to deliver
your test engines to a facility we
designate for our testing (see
§ 1045.235(c)).
§ 1045.205 What must I include in my
application?
This section specifies the information
that must be in your application, unless
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we ask you to include less information
under § 1045.201(c). We may require
you to provide additional information to
evaluate your application.
(a) Describe the engine family’s
specifications and other basic
parameters of the engine’s design and
emission controls. List the fuel type on
which your engines are designed to
operate (for example, all-season
gasoline). List each distinguishable
engine configuration in the engine
family. For each engine configuration,
list the maximum engine power and the
range of values for maximum engine
power resulting from production
tolerances, as described in § 1045.140.
Describe why your engines qualify as
high-performance engines, if applicable.
(b) Explain how the emission control
systems operate. Describe in detail all
system components for controlling
exhaust emissions, including all
auxiliary emission control devices
(AECDs) and all fuel-system
components you will install on any
production or test engine. Identify the
part number of each component you
describe. For this paragraph (b), treat as
separate AECDs any devices that
modulate or activate differently from
each other. Include sufficient detail to
allow us to evaluate whether the AECDs
are consistent with the defeat device
prohibition of § 1045.115.
(c) Explain how the engine diagnostic
system works, if applicable, describing
especially the engine conditions (with
the corresponding diagnostic trouble
codes) that cause the malfunction
indicator to go on. Propose the
conditions under which the diagnostic
system should disregard trouble codes,
as described in § 1045.110(f).
(d) Describe the engines you selected
for testing and the reasons for selecting
them.
(e) Describe the test equipment and
procedures that you used, including any
special or alternate test procedures you
used.
(f) Describe how you operated the
emission-data engine before testing,
including the duty cycle and the
number of engine operating hours used
to stabilize emission levels. Explain
why you selected the method of service
accumulation. Describe any scheduled
maintenance you did.
(g) List the specifications of the test
fuel to show that it falls within the
required ranges we specify in 40 CFR
part 1065.
(h) Identify the engine family’s useful
life.
(i) Include the maintenance and
warranty instructions you will give to
the ultimate purchaser of each new
engine (see §§ 1045.120 and 1045.125).
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(j) Include the emission-related
installation instructions you will
provide if someone else installs your
engines in a vessel (see § 1045.130).
(k) Describe your emission control
information label (see § 1045.135).
(l) Identify the emission standards or
FELs to which you are certifying
engines in the engine family.
(m) Identify the engine family’s
deterioration factors and describe how
you developed them (see § 1045.245).
Present any emission test data you used
for this.
(n) State that you operated your
emission-data engines as described in
the application (including the test
procedures, test parameters, and test
fuels) to show you meet the
requirements of this part.
(o) Present emission data to show that
you meet emission standards, as
follows:
(1) Present emission data by mode for
hydrocarbons (such as THC or THCE, as
applicable), NOX, and CO on an
emission-data engine to show your
engines meet the duty-cycle emission
standards we specify in §§ 1045.103(a)
and 1045.105(a). Show weighted
emission figures before and after
applying deterioration factors for each
engine. If we specify more than one
grade of any fuel type (for example, lowtemperature and all-season gasoline),
you need to submit test data only for
one grade, unless the regulations of this
part specify otherwise for your engine.
(2) Note that §§ 1045.235 and
1045.245 allow you to submit an
application in certain cases without new
emission data.
(p) State that all the engines in the
engine family comply with the not-toexceed emission standards we specify in
subpart B of this part for all normal
operation and use when tested as
specified in § 1045.515, if applicable.
Describe any relevant testing,
engineering analysis, or other
information in sufficient detail to
support your statement.
(q) Report all test results, including
those from invalid tests, whether or not
they were conducted according to the
test procedures of subpart F of this part.
If you measure CO2, report those
emission levels (in g/kW-hr). We may
ask you to send other information to
confirm that your tests were valid under
the requirements of this part and 40 CFR
parts 1060 and 1065.
(r) Describe all adjustable operating
parameters (see § 1045.115(e)),
including production tolerances.
Include the following in your
description of each parameter:
(1) The nominal or recommended
setting.
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(2) The intended physically adjustable
range.
(3) The limits or stops used to
establish adjustable ranges.
(4) Information showing why the
limits, stops, or other means of
inhibiting adjustment are effective in
preventing adjustment of parameters on
in-use engines to settings outside your
intended physically adjustable ranges.
(s) Describe how your engines comply
with emission standards at varying
atmospheric pressures. Include a
description of altitude kits you design to
comply with the requirements of
§ 1045.115(d). Identify the part number
of each component you describe.
Identify the altitude range for which you
expect proper engine performance and
emission control with and without the
altitude kit. State that your engines will
comply with applicable emission
standards throughout the useful life
with the altitude kit installed according
to your instructions. Describe any
relevant testing, engineering analysis, or
other information in sufficient detail to
support your statement. In addition,
describe your plan for making
information and parts available such
that you would reasonably expect that
altitude kits would be widely used in
the high-altitude counties specified in
40 CFR part 1068, Appendix III. For
example, engine owners should have
ready access to information describing
when an altitude kit is needed and how
to obtain this service. Similarly, parts
and service information should be
available to qualified service facilities in
addition to authorized service centers if
that is needed for owners to have such
altitude kits installed locally.
(t) Provide the information needed to
read, record, and interpret all the
information broadcast by an engine’s
onboard computers and electronic
control units. State that, upon request,
you will give us any hardware, software,
or tools we would need to do this. If you
broadcast a surrogate parameter for
torque values, you must provide us
what we need to convert these into
torque units. You may reference any
appropriate publicly released standards
that define conventions for these
messages and parameters. Format your
information consistent with publicly
released standards.
(u) Confirm that your emission-related
installation instructions specify how to
ensure that sampling of exhaust
emissions will be possible after engines
are installed in vessels and placed in
service. Show how to sample exhaust
emissions in a way that prevents
diluting the exhaust sample with
ambient air.
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(v) Unconditionally certify that all the
engines in the engine family comply
with the requirements of this part, other
referenced parts of the CFR, and the
Clean Air Act.
(w) Include good-faith estimates of
U.S.-directed production volumes.
Include a justification for the estimated
production volumes if they are
substantially different than actual
production volumes in earlier years for
similar models.
(x) Include the information required
by other subparts of this part. For
example, include the information
required by § 1045.725 if you participate
in the ABT program.
(y) Include other applicable
information, such as information
specified in this part or 40 CFR part
1068 related to requests for exemptions.
(z) Name an agent for service located
in the United States. Service on this
agent constitutes service on you or any
of your officers or employees for any
action by EPA or otherwise by the
United States related to the
requirements of this part.
(aa) For imported engines, identify the
following:
(1) The port(s) at which you have
imported engines over the previous 12
months.
(2) The names and addresses of the
agents you have authorized to import
your engines.
(3) The location of a test facility in the
United States where you can test your
engines if we select them for testing
under a selective enforcement audit, as
specified in 40 CFR part 1068, subpart
E.
§ 1045.210 May I get preliminary approval
before I complete my application?
If you send us information before you
finish the application, we will review it
and make any appropriate
determinations, especially for questions
related to engine family definitions,
auxiliary emission control devices,
deterioration factors, testing for service
accumulation, maintenance, and
compliance with not-to-exceed
standards. Decisions made under this
section are considered to be preliminary
approval, subject to final review and
approval. We will generally not reverse
a decision where we have given you
preliminary approval, unless we find
new information supporting a different
decision. If you request preliminary
approval related to the upcoming model
year or the model year after that, we will
make the appropriate determinations as
soon as practicable. We will generally
not provide preliminary approval
related to a future model year more than
two years ahead of time.
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§ 1045.220 How do I amend the
maintenance instructions in my
application?
You may amend your emissionrelated maintenance instructions after
you submit your application for
certification as long as the amended
instructions remain consistent with the
provisions of § 1045.125. You must send
the Designated Compliance Officer a
written request to amend your
application for certification for an
engine family if you want to change the
emission-related maintenance
instructions in a way that could affect
emissions. In your request, describe the
proposed changes to the maintenance
instructions. If operators follow the
original maintenance instructions rather
than the newly specified maintenance,
this does not allow you to disqualify
those engines from in-use testing or
deny a warranty claim.
(a) If you are decreasing, replacing, or
eliminating any specified maintenance,
you may distribute the new
maintenance instructions to your
customers 30 days after we receive your
request, unless we disapprove your
request. This would generally include
replacing one maintenance step with
another. We may approve a shorter time
or waive this requirement.
(b) If your requested change would
not decrease the specified maintenance,
you may distribute the new
maintenance instructions anytime after
you send your request.
(c) You need not request approval if
you are making only minor corrections
(such as correcting typographical
mistakes), clarifying your maintenance
instructions, or changing instructions
for maintenance unrelated to emission
control. We may ask you to send us
copies of maintenance instructions
revised under this paragraph (c).
§ 1045.225 How do I amend my application
for certification to include new or modified
engines or change an FEL?
Before we issue you a certificate of
conformity, you may amend your
application to include new or modified
engine configurations, subject to the
provisions of this section. After we have
issued your certificate of conformity,
you may send us an amended
application requesting that we include
new or modified engine configurations
within the scope of the certificate,
subject to the provisions of this section.
You must amend your application if any
changes occur with respect to any
information included in your
application.
(a) You must amend your application
before you take any of the following
actions:
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(1) Add an engine configuration to an
engine family. In this case, the engine
configuration added must be consistent
with other engine configurations in the
engine family with respect to the criteria
listed in § 1045.230.
(2) Change an engine configuration
already included in an engine family in
a way that may affect emissions, or
change any of the components you
described in your application for
certification. This includes production
and design changes that may affect
emissions any time during the engine’s
lifetime.
(3) Modify an FEL for an engine
family as described in paragraph (f) of
this section.
(b) To amend your application for
certification, send the Designated
Compliance Officer the following
information:
(1) Describe in detail the addition or
change in the engine model or
configuration you intend to make.
(2) Include engineering evaluations or
data showing that the amended engine
family complies with all applicable
requirements. You may do this by
showing that the original emission-data
engine is still appropriate for showing
that the amended family complies with
all applicable requirements.
(3) If the original emission-data
engine for the engine family is not
appropriate to show compliance for the
new or modified engine configuration,
include new test data showing that the
new or modified engine configuration
meets the requirements of this part.
(c) We may ask for more test data or
engineering evaluations. You must give
us these within 30 days after we request
them.
(d) For engine families already
covered by a certificate of conformity,
we will determine whether the existing
certificate of conformity covers your
newly added or modified engine. You
may ask for a hearing if we deny your
request (see § 1045.820).
(e) For engine families already
covered by a certificate of conformity,
you may start producing the new or
modified engine configuration anytime
after you send us your amended
application and before we make a
decision under paragraph (d) of this
section. However, if we determine that
the affected engines do not meet
applicable requirements, we will notify
you to cease production of the engines
and may require you to recall the
engines at no expense to the owner.
Choosing to produce engines under this
paragraph (e) is deemed to be consent to
recall all engines that we determine do
not meet applicable emission standards
or other requirements and to remedy the
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nonconformity at no expense to the
owner. If you do not provide
information required under paragraph
(c) of this section within 30 days after
we request it, you must stop producing
the new or modified engines.
(f) You may ask us to approve a
change to your FEL in certain cases after
the start of production. The changed
FEL may not apply to engines you have
already introduced into U.S. commerce,
except as described in this paragraph (f).
If we approve a changed FEL after the
start of production, you must include
the new FEL on the emission control
information label for all engines
produced after the change. You may ask
us to approve a change to your FEL in
the following cases:
(1) You may ask to raise your FEL for
your engine family at any time. In your
request, you must show that you will
still be able to meet the emission
standards as specified in subparts B and
H of this part. If you amend your
application by submitting new test data
to include a newly added or modified
engine, as described in paragraph (b)(3)
of this section, use the appropriate FELs
with corresponding production volumes
to calculate emission credits for the
model year, as described in subpart H of
this part. In all other circumstances, you
must use the higher FEL for the entire
family to calculate emission credits
under subpart H of this part.
(2) You may ask to lower the FEL for
your engine family only if you have test
data from production engines showing
that emissions are below the proposed
lower FEL. The lower FEL applies only
to engines you produce after we approve
the new FEL. Use the appropriate FELs
with corresponding production volumes
to calculate emission credits for the
model year, as described in subpart H of
this part.
§ 1045.230
families?
How do I select engine
(a) For purposes of certification,
divide your product line into families of
engines that are expected to have
similar emission characteristics
throughout their useful life as described
in this section. Your engine family is
limited to a single model year.
(b) Group engines into the same
engine family if they are the same in all
the following aspects:
(1) The combustion cycle and fuel.
See paragraph (e) of this section for
special provisions that apply for dualfuel engines.
(2) Method of air aspiration (for
example, turbocharged vs. naturally
aspirated).
(3) The number, location, volume, and
composition of catalytic converters.
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(4) The number, arrangement, and
approximate bore diameter of cylinders.
(5) Method of control for engine
operation, other than governing (i.e.,
mechanical or electronic).
(6) The numerical level of the
applicable emission standards. For
example, an engine family may not
include engines certified to different
family emission limits, though you may
change family emission limits without
recertifying as specified in § 1045.225.
(c) You may subdivide a group of
engines that is identical under
paragraph (b) of this section into
different engine families if you show the
expected emission characteristics are
different during the useful life.
(d) You may group engines that are
not identical with respect to the things
listed in paragraph (b) of this section
into the same engine family, as follows:
(1) In unusual circumstances, you
may group such engines into the same
engine family if you show that their
emission characteristics during the
useful life will be similar.
(2) If you are a small-volume engine
manufacturer, you may group all your
high-performance engines into a single
engine family.
(3) The provisions of this paragraph
(e) do not exempt any engines from
meeting all the emission standards and
requirements in subpart B of this part.
(e) You may certify dual-fuel or
flexible-fuel engines in a single engine
family. You may include dedicated-fuel
versions of this same engine model in
the same engine family, as long as they
are identical to the engine configuration
with respect to that fuel type for the
dual-fuel or flexible-fuel version of the
engine. For example, if you produce an
engine that can alternately run on
gasoline and natural gas, you can
include the gasoline-only and natural
gas-only versions of the engine in the
same engine family as the dual-fuel
engine if engine operation on each fuel
type is identical with or without
installation of components for operating
on the other fuel.
§ 1045.235 What emission testing must I
perform for my application for a certificate
of conformity?
This section describes the emission
testing you must perform to show
compliance with the emission standards
in §§ 1045.103 and 1045.105. See
§ 1045.205(p) regarding emission testing
related to the not-to-exceed standards.
See §§ 1045.240 and 1045.245 and 40
CFR part 1065, subpart E, regarding
service accumulation before emission
testing.
(a) Select an emission-data engine
from each engine family for testing as
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described in 40 CFR 1065.401. Select
the engine with a configuration that is
most likely to exceed the exhaust
emission standards, using good
engineering judgment. Consider the
emission levels of all exhaust
constituents over the full useful life of
the engine when operated in a vessel.
(b) Test your emission-data engines
using the procedures and equipment
specified in subpart F of this part. In the
case of dual-fuel engines, measure
emissions when operating with each
type of fuel for which you intend to
certify the engine. In the case of flexiblefuel engines, measure emissions when
operating with the fuel mixture that is
most likely to cause the engine to
exceed the applicable HC+NOX
emission standard, though you may ask
us to exclude fuel mixtures that you can
show are not likely to occur in use.
(c) We may measure emissions from
any of your emission-data engines or
other engines from the engine family, as
follows:
(1) We may decide to do the testing
at your plant or any other facility. If we
do this, you must deliver the engine to
a test facility we designate. The engine
you provide must include appropriate
manifolds, aftertreatment devices,
electronic control units, and other
emission-related components not
normally attached directly to the engine
block. If we do the testing at your plant,
you must schedule it as soon as possible
and make available the instruments,
personnel, and equipment we need.
(2) If we measure emissions on one of
your engines, the results of that testing
become the official emission results for
the engine. Unless we later invalidate
these data, we may decide not to
consider your data in determining if
your engine family meets applicable
requirements.
(3) We may set the adjustable
parameters of your engine to any point
within the physically adjustable ranges
(see § 1045.115(e)).
(4) We may calibrate your engine
within normal production tolerances for
anything we do not consider an
adjustable parameter. For example, this
would apply where we determine that
an engine parameter is not an adjustable
parameter (as defined in § 1045.801) but
that it is subject to production
variability.
(d) You may ask to use carryover
emission data from a previous model
year instead of doing new tests, but only
if all the following are true:
(1) The engine family from the
previous model year differs from the
current engine family only with respect
to model year or other characteristics
unrelated to emissions.
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(2) The emission-data engine from the
previous model year remains the
appropriate emission-data engine under
paragraph (b) of this section.
(3) The data show that the emissiondata engine would meet all the
requirements that apply to the engine
family covered by the application for
certification. For engines originally
tested under the provisions of 40 CFR
part 91, you may consider those test
procedures to be equivalent to the
procedures we specify in subpart F of
this part.
(e) We may require you to test another
engine of the same or different
configuration in addition to the
engine(s) tested under paragraph (b) of
this section.
(f) If you use an alternate test
procedure under 40 CFR 1065.10 and
later testing shows that such testing
does not produce results that are
equivalent to the procedures specified
in subpart F of this part, we may reject
data you generated using the alternate
procedure.
§ 1045.240 How do I demonstrate that my
engine family complies with exhaust
emission standards?
(a) For purposes of certification, your
engine family is considered in
compliance with the duty-cycle
emission standards in § 1045.103 or
§ 1045.105 if all emission-data engines
representing that family have test results
showing deteriorated emission levels at
or below these standards. This includes
all test points over the course of the
durability demonstration. Note that your
FELs are considered to be the applicable
emission standards with which you
must comply if you participate in the
ABT program in subpart H of this part.
(b) Your engine family is deemed not
to comply if any emission-data engine
representing that family has test results
showing a deteriorated emission level
for any pollutant that is above an
applicable emission standard. Similarly,
your engine family is deemed not to
comply if any emission-data engine
representing that family has test results
showing any emission level above the
applicable not-to-exceed emission
standard for any pollutant. The
provisions of this paragraph (b) apply
for all test points over the course of the
durability demonstration.
(c) Determine a deterioration factor to
compare emission levels from the
emission-data engine with the
applicable emission standards. Section
1045.245 specifies how to test engines
to develop deterioration factors that
represent the expected deterioration in
emissions over your engines’ full useful
life. Your deterioration factors must take
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into account any available data from inuse testing with similar engines. You
may ask us to give you an assigned
deterioration factor for your highperformance engines. Small-volume
engine manufacturers may use assigned
deterioration factors that we establish
for any engine families certified under
this part. Apply deterioration factors as
follows:
(1) Additive deterioration factor for
exhaust emissions. For engines that do
not use aftertreatment technology, use
an additive deterioration factor for
exhaust emissions. An additive
deterioration factor is the difference
between exhaust emissions at the end of
useful life and exhaust emissions at the
low-hour test point. Adjust the official
emission results for each tested engine
at the selected test point by adding the
factor to the measured emissions. If the
deterioration factor is less than zero, use
zero. Additive deterioration factors must
be specified to one more decimal place
than the emission standard.
(2) Multiplicative deterioration factor
for exhaust emissions. For engines that
use aftertreatment technology, such as
catalytic converters, use a multiplicative
deterioration factor for exhaust
emissions. A multiplicative
deterioration factor is the ratio of
exhaust emissions at the end of useful
life to exhaust emissions at the low-hour
test point. Adjust the official emission
results for each tested engine at the
selected test point by multiplying the
measured emissions by the deterioration
factor. If the deterioration factor is less
than one, use one. Multiplicative
deterioration factors must be specified
to one more significant figure than the
emission standard.
(d) Collect emission data using
measurements to one more decimal
place than the applicable standard.
Apply the deterioration factor to the
official emission result, as described in
paragraph (c) of this section, then round
the adjusted figure to the same number
of decimal places as the emission
standard. Compare the rounded
emission levels to the emission standard
for each emission-data engine. In the
case of HC+NOX standards, add the
official emission results and apply the
deterioration factor to the sum of the
pollutants before rounding. However, if
your deterioration factors are based on
emission measurements that do not
cover the vehicle’s full useful life, apply
the deterioration factor to each pollutant
and then add the results before
rounding.
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§ 1045.245 How do I determine
deterioration factors from exhaust
durability testing?
This section describes how to
determine deterioration factors, either
with pre-existing test data or with new
emission measurements.
(a) You may ask us to approve
deterioration factors for an engine
family based on emission measurements
from similar engines if you have already
given us these data for certifying the
other engines in the same or earlier
model years. Use good engineering
judgment to decide whether the two
engines are similar.
(b) If you are unable to determine
deterioration factors for an engine
family under paragraph (a) of this
section, select engines, subsystems, or
components for testing. Determine
deterioration factors based on service
accumulation and related testing.
Include consideration of wear and other
causes of deterioration expected under
typical consumer use, including
exposure to saltwater if applicable.
Determine deterioration factors as
follows:
(1) You must measure emissions from
the emission-data engine at a low-hour
test point and the end of the useful life.
You may also test at evenly spaced
intermediate points. Collect emission
data using measurements to one more
decimal place than the emission
standard.
(2) Operate the engine over a
representative duty cycle for a period at
least as long as the useful life (in hours).
You may operate the engine
continuously. You may also use an
engine installed in a vessel to
accumulate service hours instead of
running the engine only in the
laboratory.
(3) In the case of dual-fuel or flexiblefuel engines, you may accumulate
service hours on a single emission-data
engine using the type or mixture of fuel
expected to have the highest
combustion and exhaust temperatures.
For dual-fuel engines, you must
measure emissions on each fuel type at
each test point.
(4) You may perform maintenance on
emission-data engines as described in
§ 1045.125 and 40 CFR part 1065,
subpart E.
(5) If you measure emissions at only
two points to calculate your
deterioration factor, base your
calculations on a linear relationship
connecting these two data points for
each pollutant. If you measure
emissions at three or more points, use
a linear least-squares fit of your test data
for each pollutant to calculate your
deterioration factor.
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(6) If you test more than one engine
to establish deterioration factors,
calculate the deterioration factor for
each engine and average the
deterioration factors from all the engines
before rounding.
(7) Use good engineering judgment for
all aspects of the effort to establish
deterioration factors under this
paragraph (b).
(8) You may use other testing methods
to determine deterioration factors,
consistent with good engineering
judgment, as long as we approve those
methods in advance.
(c) Include the following information
in your application for certification:
(1) If you determine your
deterioration factors based on test data
from a different engine family, explain
why this is appropriate and include all
the emission measurements on which
you base the deterioration factor.
(2) If you do testing to determine
deterioration factors, describe the form
and extent of service accumulation,
including the method you use to
accumulate hours.
§ 1045.250 What records must I keep and
what reports must I send to EPA?
(a) Send the Designated Compliance
Officer information related to your U.S.directed production volumes as
described in § 1045.345. In addition,
within 45 days after the end of the
model year, you must send us a report
describing information about engines
you produced during the model year as
follows:
(1) State the total production volume
for each engine family that is not subject
to reporting under § 1045.345.
(2) State the total production volume
for any engine family for which you
produce engines after completing the
reports required in § 1045.345.
(3) For production volumes you report
under this paragraph (a), identify
whether or not the figures include
California sales. Include a separate
count of production volumes for
California sales if those figures are
available.
(b) Organize and maintain the
following records:
(1) A copy of all applications and any
summary information you send us.
(2) Any of the information we specify
in § 1045.205 that you were not required
to include in your application.
(3) A detailed history of each
emission-data engine. For each engine,
describe all of the following:
(i) The emission-data engine’s
construction, including its origin and
buildup, steps you took to ensure that
it represents production engines, any
components you built specially for it,
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and all the components you include in
your application for certification.
(ii) How you accumulated engine
operating hours (service accumulation),
including the dates and the number of
hours accumulated.
(iii) All maintenance, including
modifications, parts changes, and other
service, and the dates and reasons for
the maintenance.
(iv) All your emission tests, including
documentation on routine and standard
tests, as specified in part 40 CFR part
1065, and the date and purpose of each
test.
(v) All tests to diagnose engine or
emission control performance, giving
the date and time of each and the
reasons for the test.
(vi) Any other significant events.
(4) Production figures for each engine
family divided by assembly plant.
(5) Keep a list of engine identification
numbers for all the engines you produce
under each certificate of conformity.
(c) Keep data from routine emission
tests (such as test cell temperatures and
relative humidity readings) for one year
after we issue the associated certificate
of conformity. Keep all other
information specified in this section for
eight years after we issue your
certificate.
(d) Store these records in any format
and on any media as long as you can
promptly send us organized, written
records in English if we ask for them.
You must keep these records readily
available. We may review them at any
time.
§ 1045.255 What decisions may EPA make
regarding my certificate of conformity?
(a) If we determine your application is
complete and shows that the engine
family meets all the requirements of this
part and the Clean Air Act, we will
issue a certificate of conformity for your
engine family for that model year. We
may make the approval subject to
additional conditions.
(b) We may deny your application for
certification if we determine that your
engine family fails to comply with
emission standards or other
requirements of this part or the Clean
Air Act. We will base our decision on
all available information. If we deny
your application, we will explain why
in writing.
(c) In addition, we may deny your
application or suspend or revoke your
certificate if you do any of the
following:
(1) Refuse to comply with any testing
or reporting requirements.
(2) Submit false or incomplete
information (paragraph (e) of this
section applies if this is fraudulent).
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(3) Render inaccurate any test data.
(4) Deny us from completing
authorized activities (see 40 CFR
1068.20). This includes a failure to
provide reasonable assistance.
(5) Produce engines for importation
into the United States at a location
where local law prohibits us from
carrying out authorized activities.
(6) Fail to supply requested
information or amend your application
to include all engines being produced.
(7) Take any action that otherwise
circumvents the intent of the Clean Air
Act or this part.
(d) We may void your certificate if
you do not keep the records we require
or do not give us information as
required under this part or the Clean Air
Act.
(e) We may void your certificate if we
find that you intentionally submitted
false or incomplete information.
(f) If we deny your application or
suspend, revoke, or void your
certificate, you may ask for a hearing
(see § 1045.820).
Subpart D—Testing Production-line
Engines
mstockstill on PROD1PC66 with RULES2
§ 1045.301 When must I test my
production-line engines?
(a) If you produce engines that are
subject to the requirements of this part,
you must test them as described in this
subpart, except as follows:
(1) Small-volume engine
manufacturers may omit testing under
this subpart.
(2) We may exempt engine families
with a projected U.S.-directed
production volume below 150 units
from routine testing under this subpart.
Request this exemption in your
application for certification and include
your basis for projecting a production
volume below 150 units. We will
approve your request if we agree that
you have made good-faith estimates of
your production volumes. Your
exemption is approved when we grant
your certificate. You must promptly
notify us if your actual production
exceeds 150 units during the model
year. If you exceed the production limit
or if there is evidence of a
nonconformity, we may require you to
test production-line engines under this
subpart, or under 40 CFR part 1068,
subpart E, even if we have approved an
exemption under this paragraph (a)(2).
(3) The requirements of this subpart
do not apply to sterndrive/inboard
engines.
(b) We may suspend or revoke your
certificate of conformity for certain
engine families if your production-line
engines do not meet the requirements of
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this part or you do not fulfill your
obligations under this subpart (see
§§ 1045.325 and 1045.340).
(c) Other regulatory provisions
authorize us to suspend, revoke, or void
your certificate of conformity, or order
recalls for engine families, without
regard to whether they have passed
these production-line testing
requirements. The requirements of this
subpart do not affect our ability to do
selective enforcement audits, as
described in 40 CFR part 1068.
Individual engines in families that pass
these production-line testing
requirements must also conform to all
applicable regulations of this part and
40 CFR part 1068.
(d) You may use alternate programs
for testing production-line engines in
the following circumstances:
(1) You may use analyzers and
sampling systems that meet the fieldtesting requirements of 40 CFR part
1065, subpart J, but not the otherwise
applicable requirements in 40 CFR part
1065 for laboratory testing, to
demonstrate compliance with dutycycle emission standards if you double
the minimum sampling rate specified in
§ 1045.310(b). Use measured test results
to determine whether engines comply
with applicable standards without
applying a measurement allowance.
This alternate program does not require
prior approval but we may disallow use
of this option where we determine that
use of field-grade equipment would
prevent you from being able to
demonstrate that your engines are being
produced to conform to the
specifications in your application for
certification.
(2) You may ask to use another
alternate program for testing
production-line engines. In your
request, you must show us that the
alternate program gives equal assurance
that your products meet the
requirements of this part. We may waive
some or all of this subpart’s
requirements if we approve your
alternate approach. For example, in
certain circumstances you may be able
to give us equal assurance that your
products meet the requirements of this
part by using less rigorous measurement
methods if you offset that by increasing
the number of test engines.
(e) If you certify an engine family with
carryover emission data, as described in
§ 1045.235(d), and these equivalent
engine families consistently pass the
production-line testing requirements
over the preceding two-year period, you
may ask for a reduced testing rate for
further production-line testing for that
family. The minimum testing rate is one
engine per engine family. If we reduce
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your testing rate, we may limit our
approval to any number of model years.
In determining whether to approve your
request, we may consider the number of
engines that have failed the emission
tests.
(f) We may ask you to make a
reasonable number of production-line
engines available for a reasonable time
so we can test or inspect them for
compliance with the requirements of
this part.
§ 1045.305 How must I prepare and test my
production-line engines?
This section describes how to prepare
and test production-line engines. You
must assemble the test engine in a way
that represents the assembly procedures
for other engines in the engine family.
You must ask us to approve any
deviations from your normal assembly
procedures for other production engines
in the engine family.
(a) Test procedures. Test your
production-line engines using the
applicable testing procedures in subpart
F of this part to show you meet the dutycycle emission standards in subpart B of
this part. The not-to-exceed standards
apply for this testing, but you need not
do additional testing to show that
production-line engines meet the not-toexceed standards.
(b) Modifying a test engine. Once an
engine is selected for testing (see
§ 1045.310), you may adjust, repair,
prepare, or modify it or check its
emissions only if one of the following is
true:
(1) You document the need for doing
so in your procedures for assembling
and inspecting all your production
engines and make the action routine for
all the engines in the engine family.
(2) This subpart otherwise specifically
allows your action.
(3) We approve your action in
advance.
(c) Engine malfunction. If an engine
malfunction prevents further emission
testing, ask us to approve your decision
to either repair the engine or delete it
from the test sequence.
(d) Setting adjustable parameters.
Before any test, we may require you to
adjust any adjustable parameter to any
setting within its physically adjustable
range.
(1) We may require you to adjust idle
speed outside the physically adjustable
range as needed, but only until the
engine has stabilized emission levels
(see paragraph (e) of this section). We
may ask you for information needed to
establish an alternate minimum idle
speed.
(2) We may specify adjustments
within the physically adjustable range
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by considering their effect on emission
levels. We may also consider how likely
it is that someone will make such an
adjustment with in-use engines.
(e) Stabilizing emission levels. You
may operate the engine to stabilize the
emission levels before you test
production-line engines. Using good
engineering judgment, operate your
engines in a way that represents the way
production engines will be used. You
may operate each engine for no more
than the greater of two periods:
(1) 12 hours.
(2) The number of hours you operated
your emission-data engine for certifying
the engine family (see 40 CFR part 1065,
subpart E, or the applicable regulations
governing how you should prepare your
test engine).
(f) Damage during shipment. If
shipping an engine to a remote facility
for production-line testing makes
necessary an adjustment or repair, you
must wait until after the initial emission
test to do this work. We may waive this
requirement if the test would be
impossible or unsafe or if it would
permanently damage the engine. Report
to us in your written report under
§ 1045.345 all adjustments or repairs
you make on test engines before each
test.
(g) Retesting after invalid tests. You
may retest an engine if you determine
an emission test is invalid under
subpart F of this part. Explain in your
written report reasons for invalidating
any test and the emission results from
all tests. If we determine that you
improperly invalidated a test, we may
require you to ask for our approval for
future testing before substituting results
of the new tests for invalid ones.
§ 1045.310 How must I select engines for
production-line testing?
(a) Test engines from each engine
family as described in this section based
on test periods, as follows:
(1) For engine families with projected
U.S.-directed production volume of at
least 1,600, the test periods are
consecutive quarters (3 months).
However, if your annual production
period is less than 12 months long, you
may take the following alternative
approach to define quarterly test
periods:
(i) If your annual production period is
120 days or less, the whole model year
constitutes a single test period.
(ii) If your annual production period
is 121 to 210 days, divide the annual
production period evenly into two test
periods.
(iii) If your annual production period
is 211 to 300 days, divide the annual
production period evenly into three test
periods.
(iv) If your annual production period
is 301 days or longer, divide the annual
production period evenly into four test
periods.
(2) For engine families with projected
U.S.-directed production volume below
1,600, the whole model year constitutes
a single test period.
(b) Early in each test period, randomly
select and test an engine from the end
of the assembly line for each engine
family.
(1) In the first test period for newly
certified engines, randomly select and
test one more engine. Then, calculate
the required sample size for the model
year as described in paragraph (c) of this
section.
(2) In later test periods of the same
model year, combine the new test result
with all previous testing in the model
year. Then, calculate the required
sample size for the model year as
described in paragraph (c) of this
section.
(3) In the first test period for engine
families relying on previously submitted
test data, combine the new test result
with the last test result from the
previous model year. Then, calculate
the required sample size for the model
year as described in paragraph (c) of this
section. Use the last test result from the
previous model year only for this first
calculation. For all subsequent
calculations, use only results from the
current model year.
(c) Calculate the required sample size
for each engine family. Separately
calculate this figure for HC+NOX and
CO. The required sample size is the
greater of these calculated values. Use
the following equation:
( t ⋅ σ)
N = 95
+1
( x − STD )
2
Where:
N = Required sample size for the model year.
t95 = 95% confidence coefficient, which
depends on the number of tests
completed, n, as specified in the table in
paragraph (c)(1) of this section. It defines
95% confidence intervals for a one-tail
distribution.
s = Test sample standard deviation (see
paragraph (c)(2) of this section).
x = Mean of emission test results of the
sample.
STD = Emission standard (or family emission
limit, if applicable).
(1) Determine the 95% confidence
coefficient, t95, from the following table:
n
t95
n
t95
2
3
4
5
6
7
8
9
10
11
6.31
2.92
2.35
2.13
2.02
1.94
1.90
1.86
1.83
1.81
12
13
14
15
16
17
18
19
20
21
1.80
1.78
1.77
1.76
1.75
1.75
1.74
1.73
1.73
1.72
22
23
24
25
26
27
28
29
30+
1.72
1.72
1.71
1.71
1.71
1.71
1.70
1.70
1.70
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(2) Calculate the standard deviation,
s, for the test sample using the
following formula:
1
( X − x )2 2
σ = ∑ i
( n − 1)
Where:
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Xi = Emission test result for an individual
engine.
n = The number of tests completed in an
engine family.
(d) Use final deteriorated test results
to calculate the variables in the
equations in paragraph (c) of this
section (see § 1045.315(a)(2)).
(e) After each new test, recalculate the
required sample size using the updated
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mean values, standard deviations, and
the appropriate 95-percent confidence
coefficient.
(f) Distribute the remaining engine
tests evenly throughout the rest of the
year. You may need to adjust your
schedule for selecting engines if the
required sample size changes. If your
scheduled quarterly testing for the
remainder of the model year is sufficient
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to meet the calculated sample size, you
may wait until the next quarter to do
additional testing. Continue to
randomly select engines from each
engine family.
(g) Continue testing until one of the
following things happens:
(1) After completing the minimum
number of tests required in paragraph
(b) of this section, the number of tests
completed in an engine family, n, is
greater than the required sample size, N,
and the sample mean, x, is less than or
equal to the emission standard. For
example, if N = 5.1 after the fifth test,
the sample-size calculation does not
allow you to stop testing.
(2) The engine family does not
comply according to § 1045.315.
(3) You test 30 engines from the
engine family.
(4) You test one percent of your
projected annual U.S.-directed
production volume for the engine
family, rounded to the nearest whole
number. Do not count an engine under
this paragraph (g)(4) if it fails to meet an
applicable emission standard.
(5) You choose to declare that the
engine family does not comply with the
requirements of this subpart.
(h) If the sample-size calculation
allows you to stop testing for one
pollutant but not another, you must
continue measuring emission levels of
all pollutants for any additional tests
required under this section. However,
you need not continue making the
calculations specified in this subpart for
the pollutant for which testing is not
required. This paragraph (h) does not
affect the number of tests required
under this section, the required
calculations in § 1045.315, or the
remedial steps required under
§ 1045.320.
(i) You may elect to test more
randomly chosen engines than we
require under this section. Include these
engines in the sample-size calculations.
mstockstill on PROD1PC66 with RULES2
§ 1045.315 How do I know when my engine
family fails the production-line testing
requirements?
This section describes the pass-fail
criteria for the production-line testing
requirements. We apply these criteria on
an engine-family basis. See § 1045.320
for the requirements that apply to
individual engines that fail a
production-line test.
(a) Calculate your test results as
follows:
(1) Initial and final test results.
Calculate and round the test results for
each engine. If you do several tests on
an engine, calculate the initial results
for each test, then add all the test results
together and divide by the number of
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tests. Round this final calculated value
for the final test results on that engine.
(2) Final deteriorated test results.
Apply the deterioration factor for the
engine family to the final test results
(see § 1045.240(c)).
(3) Round deteriorated test results.
Round the results to the number of
decimal places in the emission standard
expressed to one more decimal place.
(b) Construct the following CumSum
Equation for each engine family for
HC+NOX and CO emissions:
Ci = Max [0 or Ci¥1 + Xi¥ (STD + 0.25
x s)]
(2) Include the test results and
describe the remedy for each engine in
the written report required under
§ 1045.345.
(b) You may request to amend the
application for certification to raise the
FEL of the entire engine family at this
point (see § 1045.225).
§ 1045.325 What happens if an engine
family fails the production-line testing
requirements?
(c) Use final deteriorated test results
to calculate the variables in the equation
in paragraph (b) of this section (see
§ 1045.315(a)).
(d) After each new test, recalculate the
CumSum statistic.
(e) If you test more than the required
number of engines, include the results
from these additional tests in the
CumSum Equation.
(f) After each test, compare the
current CumSum statistic, Ci, to the
recalculated Action Limit, H, defined as
H = 5.0 x s.
(g) If the CumSum statistic exceeds
the Action Limit in two consecutive
tests, the engine family fails the
production-line testing requirements of
this subpart. Tell us within ten working
days if this happens. You may request
to amend the application for
certification to raise the FEL of the
entire engine family as described in
§ 1045.225(f).
(h) If you amend the application for
certification for an engine family under
§ 1045.225, do not change any previous
calculations of sample size or CumSum
statistics for the model year.
(a) We may suspend your certificate of
conformity for an engine family if it fails
under § 1045.315. The suspension may
apply to all facilities producing engines
from an engine family even if you find
noncompliant engines only at one
facility.
(b) We will tell you in writing if we
suspend your certificate in whole or in
part. We will not suspend a certificate
until at least 15 days after the engine
family fails. The suspension is effective
when you receive our notice.
(c) Up to 15 days after we suspend the
certificate for an engine family, you may
ask for a hearing (see § 1045.820). If we
agree before a hearing occurs that we
used erroneous information in deciding
to suspend the certificate, we will
reinstate the certificate.
(d) Section 1045.335 specifies steps
you must take to remedy the cause of
the engine family’s production-line
failure. All the engines you have
produced since the end of the last test
period are presumed noncompliant and
should be addressed in your proposed
remedy. We may require you to apply
the remedy to engines produced earlier
if we determine that the cause of the
failure is likely to have affected the
earlier engines.
(e) You may request to amend the
application for certification to raise the
FEL of the engine family before or after
we suspend your certificate as described
in § 1045.225(f). We will approve your
request if the failure is not caused by a
defect and it is clear that you used good
engineering judgment in establishing
the original FEL.
§ 1045.320 What happens if one of my
production-line engines fails to meet
emission standards?
§ 1045.330 May I sell engines from an
engine family with a suspended certificate
of conformity?
(a) If you have a production-line
engine with final deteriorated test
results exceeding one or more emission
standards (see § 1045.315(a)), the
certificate of conformity is automatically
suspended for that failing engine. You
must take the following actions before
your certificate of conformity can cover
that engine:
(1) Correct the problem and retest the
engine to show it complies with all
emission standards.
You may sell engines that you
produce after we suspend the engine
family’s certificate of conformity under
§ 1045.315 only if one of the following
occurs:
(a) You test each engine you produce
and show it complies with emission
standards that apply.
(b) We conditionally reinstate the
certificate for the engine family. We may
do so if you agree to recall all the
affected engines and remedy any
Where:
Ci = The current CumSum statistic.
Ci¥1 = The previous CumSum statistic. For
the first test, the CumSum statistic is 0
(i.e., C1 = 0).
Xi = The current emission test result for an
individual engine.
STD = Emission standard (or family emission
limit, if applicable).
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noncompliance at no expense to the
owner if later testing shows that the
engine family still does not comply.
§ 1045.335 How do I ask EPA to reinstate
my suspended certificate?
(a) Send us a written report asking us
to reinstate your suspended certificate.
In your report, identify the reason for
noncompliance, propose a remedy for
the engine family, and commit to a date
for carrying it out. In your proposed
remedy include any quality control
measures you propose to keep the
problem from happening again.
(b) Give us data from production-line
testing that shows the remedied engine
family complies with all the emission
standards that apply.
§ 1045.340 When may EPA revoke my
certificate under this subpart and how may
I sell these engines again?
(a) We may revoke your certificate for
an engine family in the following cases:
(1) You do not meet the reporting
requirements.
(2) Your engine family fails to comply
with the requirements of this subpart
and your proposed remedy to address a
suspended certificate under § 1045.335
is inadequate to solve the problem or
requires you to change the engine’s
design or emission control system.
(b) To sell engines from an engine
family with a revoked certificate of
conformity, you must modify the engine
family and then show it complies with
the requirements of this part.
(1) If we determine your proposed
design change may not control
emissions for the engine’s full useful
life, we will tell you within five working
days after receiving your report. In this
case we will decide whether
production-line testing will be enough
for us to evaluate the change or whether
you need to do more testing.
(2) Unless we require more testing,
you may show compliance by testing
production-line engines as described in
this subpart.
(3) We will issue a new or updated
certificate of conformity when you have
met these requirements.
mstockstill on PROD1PC66 with RULES2
§ 1045.345 What production-line testing
records must I send to EPA?
(a) Within 45 days of the end of each
test period, send us a report with the
following information:
(1) Describe any facility used to test
production-line engines and state its
location.
(2) State the total U.S.-directed
production volume and number of tests
for each engine family.
(3) Describe how you randomly
selected engines.
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(4) Describe each test engine,
including the engine family’s
identification and the engine’s model
year, build date, model number,
identification number, and number of
hours of operation before testing.
(5) Identify how you accumulated
hours of operation on the engines and
describe the procedure and schedule
you used.
(6) Provide the test number; the date,
time and duration of testing; test
procedure; all initial test results; final
test results; and final deteriorated test
results for all tests. Provide the emission
results for all measured pollutants.
Include information for both valid and
invalid tests and the reason for any
invalidation.
(7) Describe completely and justify
any nonroutine adjustment,
modification, repair, preparation,
maintenance, or test for the test engine
if you did not report it separately under
this subpart. Include the results of any
emission measurements, regardless of
the procedure or type of engine.
(8) Provide the CumSum analysis
required in § 1045.315 and the samplesize calculation required in § 1045.310
for each engine family.
(9) Report on each failed engine as
described in § 1045.320.
(10) State the date the test period
ended for each engine family.
(b) We may ask you to add
information to your written report so we
can determine whether your new
engines conform with the requirements
of this subpart. We may also ask you to
send less information.
(c) An authorized representative of
your company must sign the following
statement:
We submit this report under sections
208 and 213 of the Clean Air Act. Our
production-line testing conformed
completely with the requirements of 40
CFR part 1045. We have not changed
production processes or quality-control
procedures for test engines in a way that
might affect emission controls. All the
information in this report is true and
accurate to the best of my knowledge. I
know of the penalties for violating the
Clean Air Act and the regulations.
(Authorized Company Representative).
(d) Send electronic reports of
production-line testing to the
Designated Compliance Officer using an
approved information format. If you
want to use a different format, send us
a written request with justification for a
waiver.
(e) We will send copies of your
reports to anyone from the public who
asks for them. Section 1045.815
describes how we treat information you
consider confidential.
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§ 1045.350
59213
What records must I keep?
(a) Organize and maintain your
records as described in this section. We
may review your records at any time.
(b) Keep paper or electronic records of
your production-line testing for eight
years after you complete all the testing
required for an engine family in a model
year.
(c) Keep a copy of the written reports
described in § 1045.345.
(d) Keep the following additional
records:
(1) A description of all test equipment
for each test cell that you can use to test
production-line engines.
(2) The names of supervisors involved
in each test.
(3) The name of anyone who
authorizes adjusting, repairing,
preparing, or modifying a test engine
and the names of all supervisors who
oversee this work.
(4) If you shipped the engine for
testing, the date you shipped it, the
associated storage or port facility, and
the date the engine arrived at the testing
facility.
(5) Any records related to your
production-line tests that are not in the
written report.
(6) A brief description of any
significant events during testing not
otherwise described in the written
report or in this section.
(7) Any information specified in
§ 1045.345 that you do not include in
your written reports.
(e) If we ask, you must give us a more
detailed description of projected or
actual production figures for an engine
family. We may ask you to divide your
production figures by maximum engine
power, displacement, fuel type, or
assembly plant (if you produce engines
at more than one plant).
(f) Keep records of the engine
identification number for each engine
you produce under each certificate of
conformity. You may identify these
numbers as a range. Give us these
records within 30 days if we ask for
them.
(g) We may ask you to keep or send
other information necessary to
implement this subpart.
Subpart E—In-Use Testing
§ 1045.401 What testing requirements
apply to my engines that have gone into
service?
(a) We may perform in-use testing of
any engines subject to the standards of
this part. If you produce outboard or
personal watercraft engines that are
subject to the requirements of this part,
you must test them as described in this
subpart. The testing requirements
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described in this subpart do not apply
to sterndrive/inboard engines. This
generally involves testing engines in the
field or removing them for measurement
in a laboratory.
(b) We may approve an alternate plan
for showing that in-use engines comply
with the requirements of this part if one
of the following is true:
(1) You produce 200 or fewer engines
per year in the selected engine family.
(2) You identify a unique aspect of
your engine applications that keeps you
from doing the required in-use testing.
(c) We may void your certificate of
conformity for an engine family if you
do not meet your obligations under this
part.
(d) Independent of your responsibility
to test in-use engines, we may choose at
any time to do our own testing of your
in-use engines.
(e) If in-use testing shows that engines
fail to meet emission standards or other
requirements of this part, we may
pursue a recall or other remedy as
allowed by the Clean Air Act (see
§ 1045.415).
mstockstill on PROD1PC66 with RULES2
§ 1045.405
How does this program work?
(a) You must test in-use engines for
exhaust emissions from the families we
select. We may select up to 25 percent
of your engine families in any model
year—or one engine family if you have
three or fewer families. When we select
an engine family for testing, we may
specify that you preferentially test
engines based on the type of vessel. In
addition, we may identify specific
modes of operation or sampling times.
You may choose to test additional
engine families that we do not select.
(b) The provisions of this paragraph
(b) describe how test families are
selected, depending on when we receive
the application for certification.
(1) If we receive the application by
December 31 of a given calendar year for
the following model year (for example,
by December 31, 2009 for model year
2010), we would expect to select engine
families for testing by February 28 of the
model year. If we have not completed
the selection of engine families by
February 28, you may select your own
engine families for in-use testing. In this
case, you must make your selections
and notify us which engine families you
have selected by March 31. You should
consider the following factors in
selecting engine families, in priority
order:
(i) Select an engine family that has not
recently been tested in an in-use testing
regimen (and passed) under the
provisions of this subpart. This should
generally involve engine families that
have not been selected in the previous
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two model years. If design changes have
required new testing for certification,
we would consider that this engine
family has not been selected for in-use
testing.
(ii) Select an engine family if we have
approved an alternative approach to
establishing a deterioration factor under
§ 1045.245(b)(8).
(iii) Select the engine family with the
highest projected U.S.-directed
production volume.
(2) If we receive an application for a
given model year after December 31 of
the previous calendar year, you must
conduct in-use testing with that engine
family without regard to the limitations
specified in paragraph (a) of this
section, unless we waive this
requirement. We will generally waive
testing under this paragraph (b)(2) only
for small-volume engine manufacturers
or in the case where similar testing was
recently completed for a related engine
family.
(c) Send us an in-use testing plan for
engine families selected for testing.
Complete the testing within 24 calendar
months after we approve your plan.
Send us the in-use testing plan
according to the following deadlines:
(1) Within 12 calendar months after
we direct you to test a particular engine
family.
(2) By February 28 of the following
year if you select engine families for
testing under paragraph (b)(1) of this
section.
(3) Within 12 calendar months after
we approve certification for engine
families subject to the requirements of
paragraph (b)(2) of this section.
(d) You may need to test engines from
more than one model year at a given
time.
(e) In appropriate extreme and
unusual circumstances that are clearly
outside your control and could not have
been avoided by the exercise of
prudence, diligence, and due care, we
may waive the in-use testing
requirement for an engine family. For
example, if your test fleet is destroyed
by severe weather during service
accumulation and we agree that
completion of testing is not possible, we
would generally waive testing
requirements for that engine family.
§ 1045.410 How must I select, prepare, and
test my in-use engines?
(a) You may make arrangements to
select representative test engines from
your own fleet or from other
independent sources.
(b) For the selected engine families,
select engines that you or your
customers have—
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(1) Operated for at least 50 percent of
the engine family’s useful life (see
§ 1045.103(e));
(2) Not maintained or used in an
abnormal way; and
(3) Documented in terms of total
hours of operation, maintenance,
operating conditions, and storage.
(c) Use the following methods to
determine the number of engines you
must test in each engine family:
(1) Test at least two engines if you
produce 2,000 or fewer engines in the
model year from all engine families, or
if you produce 500 or fewer engines
from the selected engine family.
Otherwise, test at least four engines.
(2) If you successfully complete an inuse test program on an engine family
and later certify an equivalent engine
family with carryover emission data, as
described in § 1045.235(d)(1), then test
at least one engine instead of the testing
rates in paragraph (c)(1) of this section.
(3) If you test the minimum required
number of engines and all comply fully
with emission standards, you may stop
testing.
(4) For each engine that fails any
applicable emission standard, test two
more. Regardless of measured emission
levels, you do not have to test more than
ten engines in an engine family. You
may do more tests than we require.
(5) You may concede that the engine
family does not comply before testing a
total of ten engines.
(6) In appropriate extreme and
unusual circumstances that could not
have been avoided by the exercise of
prudence, diligence, and due care, we
may waive the in-use testing
requirement for an engine family.
(d) You may do minimal maintenance
to set components of a test engine to
specifications for anything we do not
consider an adjustable parameter (see
§ 1045.205(r)). Limit maintenance to
what is in the owner’s instructions for
engines with that amount of service and
age. Document all maintenance and
adjustments.
(e) You may do repeat measurements
with a test engine; however, you must
conduct the same number of tests on
each engine.
(f) For a test program on an engine
family, choose one of the following
methods to test your engines:
(1) Remove the selected engines for
testing in a laboratory. Use the
applicable procedures in subpart F of
this part to show compliance with the
duty-cycle standards in § 1045.103(a) or
§ 1045.105(a). We may direct you to
measure emissions on the dynamometer
using the test procedures in § 1045.515
to show compliance with the not-toexceed standards in § 1045.107.
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(2) Test the selected engines while
they remain installed in the vessel. Use
the procedures in § 1045.515. Measure
emissions during normal operation of
the vessel to show compliance with the
not-to-exceed standards in § 1045.107.
We may direct you to include specific
areas of normal operation.
(g) You may ask us to waive parts of
the prescribed test procedures if they
are not necessary to determine in-use
compliance.
(h) Calculate the average emission
levels for an engine family from the
results for the set of tested engines.
Round them to the number of decimal
places in the emission standards
expressed to one more decimal place.
mstockstill on PROD1PC66 with RULES2
§ 1045.415 What happens if in-use engines
do not meet requirements?
(a) Determine the reason each in-use
engine exceeds the emission standards.
(b) If the average emission levels
calculated in § 1045.410(h) exceed any
of the emission standards that apply,
notify us within fifteen days of
completing testing on this family.
Otherwise follow the reporting
instructions in § 1045.420.
(c) We will consider failure rates,
average emission levels, and any
defects—among other things—to decide
on taking remedial action under this
subpart (see 40 CFR 1068.505). We may
consider the results from any voluntary
additional testing you perform. We may
also consider information related to
testing from other engine families
showing that you designed them to
exceed the minimum requirements for
controlling emissions. We may order a
recall before or after you complete
testing of an engine family if we
determine a substantial number of
engines do not conform to section 213
of the Clean Air Act or to this part. The
scope of the recall may include other
engine families in the same or different
model years if the cause of the problem
identified in paragraph (a) of this
section applies more broadly than the
tested engine family, as allowed by the
Clean Air Act.
(d) If in-use testing reveals a design or
manufacturing defect that prevents
engines from meeting the requirements
of this part, you must correct the defect
as soon as possible for any future
production for engines in every family
affected by the defect. See 40 CFR
1068.501 for additional requirements
related to defect reporting.
(e) You may voluntarily recall an
engine family for emission failures, as
described in 40 CFR 1068.535, unless
we have ordered a recall for that family
under 40 CFR 1068.505.
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(f) You have the right to a hearing
before we order you to recall your
engines or implement an alternative
remedy (see § 1045.820).
§ 1045.420 What in-use testing information
must I report to EPA?
(a) In a report to us within three
months after you finish testing an
engine family, do all the following:
(1) Identify the engine family, model,
serial number, and date of manufacture.
(2) [Reserved]
(3) Describe the specific reasons for
disqualifying any engines for not being
properly maintained or used.
(4) For each engine selected for
testing, include the following
information:
(i) Estimate the hours each engine was
used before testing.
(ii) Describe all maintenance,
adjustments, modifications, and repairs
to each test engine.
(5) State the date and time of each test
attempt.
(6) Include the results of all emission
testing, including incomplete or
invalidated tests, if any.
(b) Send electronic reports of in-use
testing to the Designated Compliance
Officer using an approved information
format. If you want to use a different
format, send us a written request with
justification for a waiver.
(c) We will send copies of your
reports to anyone from the public who
asks for them. See § 1045.815 for
information on how we treat
information you consider confidential.
(d) We may ask for more information.
§ 1045.425
What records must I keep?
(a) Organize and maintain your
records as described in this section. We
may review your records at any time, so
it is important to keep required
information readily available.
(b) Keep paper records of your in-use
testing for one full year after you
complete all the testing required for an
engine family in a model year. You may
use any additional storage formats or
media if you like.
(c) Keep a copy of the written reports
described in § 1045.420.
(d) Keep any additional records
related to the procurement process.
Subpart F—Test Procedures
§ 1045.501
test?
How do I run a valid emission
(a) Applicability. This subpart is
addressed to you as a manufacturer but
it applies equally to anyone who does
testing for you, and to us when we
perform testing to determine if your
engines meet emission standards.
(b) General requirements. Use the
equipment and procedures for spark-
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59215
ignition engines in 40 CFR part 1065 to
determine whether engines meet the
duty-cycle emission standards in
§§ 1045.103 and 1045.105. Measure the
emissions of all regulated pollutants as
specified in 40 CFR part 1065. Use the
applicable duty cycles specified in
§ 1045.505. Section 1045.515 describes
the supplemental procedures for
evaluating whether engines meet the
not-to-exceed emission standards in
§ 1045.107.
(c) Fuels. Use the fuels and lubricants
specified in 40 CFR part 1065, subpart
H, for all the testing we require in this
part, except as specified in § 1045.515.
Use gasoline meeting the specifications
described in 40 CFR 1065.710 for
general testing. For service
accumulation, use the test fuel or any
commercially available fuel that is
representative of the fuel that in-use
engines will use. You may alternatively
use gasoline blended with ethanol as
follows:
(1) You may use the ethanol-blended
fuel for certifying engines under this
part without our advance approval. If
you use the blended fuel for certifying
a given engine family, you may also use
it for production-line testing or any
other testing you perform for that engine
family under this part. If you use the
blended fuel for certifying a given
engine family, we may use the blended
fuel or the specified gasoline test fuel
with that engine family.
(2) The blended fuel must consist of
a mix of gasoline meeting the
specifications described in 40 CFR
1065.710 for general testing and fuelgrade ethanol meeting the specifications
described in 40 CFR 1060.501(c) such
that the blended fuel has 10.0+1.0
percent ethanol by volume. You may
also use ethanol with a higher or lower
purity if you show us that it will not
affect your ability to demonstrate
compliance with the applicable
emission standards. You do not need to
measure the ethanol concentration of
such blended fuels and may instead
calculate the blended composition by
assuming that the ethanol is pure and
mixes perfectly with the base fuel.
(d) Laboratory conditions. Ambient
conditions for duty-cycle testing must
be within ranges specified in 40 CFR
1065.520, subject to the provisions of
§ 1045.115(d). Emissions may not be
corrected for the effects of test
temperature or pressure. Humidity
levels must represent actual in-use
humidity levels; however, you may
correct emissions for humidity as
specified in 40 CFR 1065.670.
(e) Engine stabilization. Instead of the
provisions of 40 CFR 1065.405, you may
consider emission levels stable without
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measurement after 12 hours of engine
operation.
(f) Maximum test speed. Instead of the
provisions of 40 CFR 1065.510(f), you
may declare a value of maximum test
speed for laboratory testing that is
within 500 rpm of the corresponding
measured value for maximum test
speed.
(g) Special and alternate procedures.
If you are unable to run the duty cycle
specified in this part for your engine
(such as with constant-speed engines),
use an alternate test cycle that will
result in a cycle-weighted emission
measurement equivalent to the expected
average in-use emissions. This cycle
must be approved under 40 CFR
1065.10. You may use other special or
alternate procedures to the extent we
allow them under 40 CFR 1065.10.
(h) Laboratory testing with portable
analyzers. You may use field-grade
equipment for any laboratory testing
with high-performance engines, as
specified in 40 CFR 1065.901(b),
without requesting approval.
mstockstill on PROD1PC66 with RULES2
§ 1045.505 How do I test engines using
discrete-mode or ramped-modal duty
cycles?
(a) This section describes how to test
engines under steady-state conditions.
We allow you to perform tests with
either discrete-mode or ramped-modal
sampling. You must use the modal
testing method for certification and all
other testing you perform for an engine
family. If we test your engines to
confirm that they meet emission
standards, we will use the modal testing
method you select for your own testing.
If you submit certification test data
collected with both discrete-mode and
ramped-modal testing (either in your
original application or in an amendment
to your application), either method may
be used for subsequent testing. We may
also perform other testing as allowed by
the Clean Air Act. Conduct duty-cycle
testing as follows:
(1) For discrete-mode testing, sample
emissions separately for each mode,
then calculate an average emission level
for the whole cycle using the weighting
factors specified for each mode. In each
mode, operate the engine for at least 5
minutes, then sample emissions for at
least 1 minute. Calculate cycle statistics
and compare with the established
criteria as specified in 40 CFR 1065.514
to confirm that the test is valid.
(2) For ramped-modal testing, start
sampling at the beginning of the first
mode and continue sampling until the
end of the last mode. Calculate
emissions and cycle statistics the same
as for transient testing as specified in 40
CFR part 1065.
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(b) Measure emissions by testing the
engine on a dynamometer to determine
whether it meets the emission standards
in §§ 1045.103(a) and 1045.105(a). Use
the 5-mode duty cycle or the
corresponding ramped-modal cycle
described in Appendix I of this part.
(c) During idle mode, operate the
engine at its warm idle speed as
described in 40 CFR 1065.510; this may
involve a nonzero torque setting if that
represents in-use operation.
(d) For full-load operating modes,
operate the engine at wide-open throttle.
(e) See 40 CFR part 1065 for detailed
specifications of tolerances and
calculations.
§ 1045.515 What are the test procedures
related to not-to-exceed standards?
(a) This section describes the
procedures to determine whether your
engines meet the not-to-exceed emission
standards in § 1045.107. These
procedures may include any normal
engine operation and ambient
conditions that the engines may
experience in use. Paragraphs (b) and (c)
of this section define the limits of what
we will consider normal engine
operation and ambient conditions. Use
the test procedures we specify in
§ 1045.501, except for the provisions we
specify in this section. Measure
emissions with one of the following
procedures:
(1) Remove the selected engines for
testing in a laboratory. You may use an
engine dynamometer to simulate normal
operation, as described in this section.
(2) Test the selected engines while
they remain installed on a vessel. In 40
CFR part 1065, subpart J, we describe
the equipment and sampling methods
for testing engines in the field. Use fuel
meeting the specifications of 40 CFR
part 1065, subpart H, or a fuel typical
of what you would expect the engine to
use in service.
(b) Engine testing may occur under a
range of ambient conditions as follows:
(1) Engine testing may occur under
the following ranges of ambient
conditions without correcting measured
emission levels:
(i) Barometric pressure must be
between 94.0 and 103.325 kPa.
(ii) Ambient air temperature must be
between 13 and 35 °C.
(iii) Ambient water temperature must
be between 5 and 27 °C.
(iv) Any ambient humidity level.
(2) Engine testing may occur outside
the conditions described in paragraph
(b)(1) of this section, as long as
measured values are corrected to be
equivalent to the nearest end of the
specified range using good engineering
practice.
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(c) An engine’s emissions may not
exceed the NTE standards in § 1045.107
under the following ranges of engine
operation:
(1) The sampling period may not
begin until the engine has reached
stable operating temperatures. For
example, this would exclude engine
operation after starting until the
thermostat starts modulating coolant
temperature. The sampling period may
also not include engine starting. For
testing under paragraphs (c)(4) and (6)
of this section, the NTE standards apply
for any continuous sampling period of
at least 30 seconds.
(2) Engine operation during the
emission sampling period may include
any nominally steady-state combination
of speeds and loads within the
applicable zone defined by segments on
an engine’s power vs. speed map
specified in paragraphs (c)(3) through
(6) of this section, except as follows:
(i) You may request that we specify a
narrower zone, as long as the modified
zone includes all points where your
engines are expected to normally
operate in use, but not including any
points at which engine speed is below
40 percent of maximum test speed or
engine load is below 25.3 percent of
maximum torque at maximum test
speed. However, we may perform valid
tests at any speeds and loads within the
zones specified in paragraphs (c)(3)
through (6) of this section that we
observe with in-use engines. The engine
must comply with emission standards at
all such speeds and loads unless we
determine that one of following criteria
are true:
(A) Such speeds and loads occur very
infrequently. This determination may
consider whether the operation would
be expected to result in damage to the
engine or vessel or be inherently unsafe.
(B) Such speeds and loads result from
the engine being installed in a manner
that is not consistent with your
emission-related installation
instructions.
(ii) You must notify us if you design
your engines for normal in-use
operation outside the specified zone. If
we learn that normal in-use operation
for your engines includes other speeds
and loads, we may specify a broader
zone, as long as the modified zone is
limited to normal in-use operation for
speeds greater than 40 percent of
maximum test speed and loads greater
than 25.3 percent of maximum torque at
maximum test speed.
(3) The NTE zone for testing engines
under this section is defined by the
following segments on an engine’s
torque vs. speed map, as illustrated in
Figures 1 through 3 of this section:
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59217
(v) Speeds and torques above the line
defined by the following equation:
Normalized torque = (normalized
speed)1.5¥0.08
(vi) Torques at or above 25.3 percent
of maximum torque at maximum test
speed, except as specified in paragraph
(c)(5) of this section.
(4) For engines equipped with a
catalyst, the NTE zone described in
paragraph (c)(3) of this section is
divided into the following subzones for
determining the applicable NTE
standards, as illustrated in Figure 1 of
this section:
(i) Subzone 1 includes all operation in
the NTE zone characterized by speeds
and torques above the line represented
by the following equation:
(percent torque) = 1.2¥0.5 × (percent
speed)
(ii) Subzone 2 includes all operation
in the NTE zone not included in
Subzone 1.
(5) For two-stroke engines not
equipped with a catalyst, the NTE zone
described in paragraph (c)(3) of this
section is divided into subzones for
testing to determine compliance with
the applicable NTE standards. Measure
emissions to get an NTE result by
collecting emissions at five points as
described in this paragraph (c)(5).
Calculate a weighted test result for these
emission measurements using the
weighting factors from Appendix I of
this part for the corresponding modal
result (similar to discrete-mode testing
for certification). Test engines over the
following modes corresponding to the
certification duty cycle:
(i) Mode 1: Operate the engine at wide
open throttle. For laboratory testing, this
may involve any torque value between
the boundaries specified in paragraph
(c)(3) of this section.
(ii) Mode 2: Operate the engine at a
nominal speed that is 80 percent of
maximum test speed at any torque value
between the boundaries specified in
paragraph (c)(3) of this section.
(iii) Mode 3: Operate the engine at a
nominal speed that is 60 percent of
maximum test speed at any torque value
between the boundaries specified in
paragraph (c)(3) of this section.
(iv) Mode 4: Operate the engine at a
nominal speed that is 40 percent of
maximum test speed at any torque value
between the boundaries specified in
paragraphs (c)(3)(ii) and (v) of this
section.
(v) Mode 5: Operate the engine at idle.
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(i) Speed at or above 40 percent of
maximum test speed.
(ii) Speeds and torques below the line
defined by the following equation:
Normalized torque = 1.5 × normalized
speed¥0.16
(iii) Speeds and torques at or below
the engine’s mapped torque values.
(iv) Speeds at or below 100 percent of
maximum test speed, except as
specified in paragraph (c)(5) of this
section.
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(6) For any engines not covered by
paragraphs (c)(4) and (5) of this section,
the NTE zone described in paragraph
(c)(3) of this section is divided into the
following subzones for determining the
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applicable NTE standards, as illustrated
in Figure 2 of this section:
(i) Subzone 1 includes all operation in
the NTE zone at speeds above 50
percent of maximum test speed.
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(ii) Subzone 2 includes all operation
in the NTE zone not included in
Subzone 1.
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59218
§ 1045.520 What testing must I perform to
establish deterioration factors?
Sections 1045.240 and 1045.245
describe the required methods for
testing to establish deterioration factors
for an engine family.
Subpart G—Special Compliance
Provisions
§ 1045.601 What compliance provisions
apply to these engines?
Engine and vessel manufacturers, as
well as owners, operators, and
rebuilders of engines subject to the
requirements of this part, and all other
persons, must observe the provisions of
this part, the requirements and
prohibitions in 40 CFR part 1068, and
the provisions of the Clean Air Act.
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§ 1045.605 What provisions apply to
engines already certified under the motor
vehicle or Large SI programs?
(a) General provisions. If you are an
engine manufacturer, this section allows
you to introduce new propulsion marine
engines into U.S. commerce if they are
already certified to the requirements
that apply to spark-ignition engines
under 40 CFR parts 85 and 86 or part
1048 for the appropriate model year. If
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you comply with all the provisions of
this section, we consider the certificate
issued under 40 CFR part 86 or 1048 for
each engine to also be a valid certificate
of conformity under this part 1045 for
its model year, without a separate
application for certification under the
requirements of this part 1045.
(b) Vessel-manufacturer provisions. If
you are not an engine manufacturer, you
may produce vessels using motor
vehicle engines or nonroad sparkignition engines under this section as
long as you meet all the requirements
and conditions specified in paragraph
(d) of this section. If you modify the
engine in any of the ways described in
paragraph (d)(2) of this section, we will
consider you a manufacturer of a new
propulsion marine engine. Such engine
modifications prevent you from using
the provisions of this section.
(c) Liability. Engines for which you
meet the requirements of this section are
exempt from all the requirements and
prohibitions of this part, except for
those specified in this section. Engines
exempted under this section must meet
all the applicable requirements from 40
CFR parts 85 and 86, or part 1048. This
applies to engine manufacturers, vessel
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59219
manufacturers who use these engines,
and all other persons as if these engines
were used in applications other than for
installation as propulsion marine
engines. The prohibited acts of 40 CFR
1068.101(a)(1) apply to these new
engines and vessels; however, we
consider the certificate issued under 40
CFR part 86 or 1048 for each engine to
also be a valid certificate of conformity
under this part 1045 for its model year.
If we make a determination that these
engines do not conform to the
regulations during their useful life, we
may require you to recall them under 40
CFR part 86 or 1068.
(d) Specific requirements. If you are
an engine or vessel manufacturer and
meet all the following criteria and
requirements regarding your new
propulsion marine engine, the engine is
eligible for an exemption under this
section:
(1) Your engine must be covered by a
valid certificate of conformity issued
under 40 CFR part 86 or 1048.
(2) You must not make any changes to
the certified engine that could
reasonably be expected to increase its
exhaust emissions for any pollutant, or
its evaporative emissions. For example,
if you make any of the following
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changes to one of these engines, you do
not qualify for this exemption:
(i) Change any fuel-system or
evaporative-system parameters from the
certified configuration (this does not
apply to refueling controls).
(ii) Change, remove, or fail to properly
install any other component, element of
design, or calibration specified in the
engine manufacturer’s application for
certification. This includes
aftertreatment devices and all related
components.
(iii) Modify or design the marine
engine cooling system so that
temperatures or heat rejection rates are
outside the original engine
manufacturer’s specified ranges.
(3) You must show that fewer than 10
percent of the engine family’s total sales
in the United States are used in marine
applications. This includes engines
used in any application without regard
to which company manufactures the
vessel or equipment. Show this as
follows:
(i) If you are the original manufacturer
of the engine, base this showing on your
sales information.
(ii) In all other cases, you must get the
original manufacturer of the engine to
confirm this based on its sales
information.
(4) You must ensure that the engine
has the label we require under 40 CFR
part 86 or 1048.
(5) You must add a permanent
supplemental label to the engine in a
position where it will remain clearly
visible after installation in the vessel. In
the supplemental label, do the
following:
(i) Include the heading: ‘‘MARINE
ENGINE EMISSION CONTROL
INFORMATION’’.
(ii) Include your full corporate name
and trademark. You may instead
include the full corporate name and
trademark of another company you
choose to designate.
(iii) State: ‘‘THIS ENGINE WAS
ADAPTED FOR MARINE USE
WITHOUT AFFECTING ITS EMISSION
CONTROLS.’’
(iv) If the modified engine is certified
as a motor vehicle engine, also state:
‘‘THE EMISSION CONTROL SYSTEM
DEPENDS ON THE USE OF FUEL
MEETING SPECIFICATIONS THAT
APPLY FOR MOTOR VEHICLE
APPLICATIONS. OPERATING THE
ENGINE ON OTHER FUELS MAY BE A
VIOLATION OF FEDERAL LAW.’’
(v) State the date you finished
modifying the engine (month and year),
if applicable.
(6) The original and supplemental
labels must be readily visible after the
engine is installed in the vessel or, if the
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vessel obscures the engine’s emission
control information label, the vessel
manufacturer must attach duplicate
labels, as described in 40 CFR 1068.105.
(7) Send the Designated Compliance
Officer a signed letter by the end of each
calendar year (or less often if we tell
you) with all the following information:
(i) Identify your full corporate name,
address, and telephone number.
(ii) List the engine or vessel models
you expect to produce under this
exemption in the coming year and
describe your basis for meeting the sales
restrictions of paragraph (d)(3) of this
section.
(iii) State: ‘‘We produce each listed
[engine or vessel] model without
making any changes that could increase
its certified emission levels, as
described in 40 CFR 1045.605.’’
(e) Failure to comply. If your engines
do not meet the criteria listed in
paragraph (d) of this section, they will
be subject to the standards,
requirements, and prohibitions of this
part 1045 and the certificate issued
under 40 CFR part 86 or 1048 will not
be deemed to also be a certificate issued
under this part 1045. Introducing these
engines into U.S. commerce without a
valid exemption or certificate of
conformity under this part violates the
prohibitions in 40 CFR 1068.101(a)(1).
(f) Data submission. We may require
you to send us emission test data on one
of the duty cycles specified in subpart
F of this part.
(g) Participation in averaging, banking
and trading. Engines adapted for marine
use under this section may not generate
or use emission credits under this part
1045. These engines may generate
credits under the ABT provisions in 40
CFR part 86. These engines must use
emission credits under 40 CFR part 86
if they are certified to an FEL above a
standard that applies under 40 CFR part
86.
§ 1045.610 What provisions apply to using
engines already certified to Small SI
emission standards?
This section applies to marine engines
that are identical to land-based engines
certified under 40 CFR part 90 or 1054.
See § 1045.605 for provisions that apply
to marine engines that are certified
under other programs.
(a) If an engine meets all the following
criteria, it is exempt from the
requirements of this part:
(1) The engine must be in an engine
family that has a valid certificate of
conformity showing that it meets
emission standards for nonhandheld
engines under 40 CFR part 90 or 1054
for the appropriate model year.
(2) You must show that fewer than 5
percent of the engine family’s total sales
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in the United States are used in marine
applications. This includes engines
used in any application without regard
to which company manufactures the
vessel or equipment.
Show this as follows:
(i) If you are the original manufacturer
of the engine, base this showing on your
sales information.
(ii) In all other cases, you must get the
original manufacturer of the engine to
confirm this based on its sales
information.
(b) The only requirements or
prohibitions from this part that apply to
an engine that meets the criteria in
paragraph (a) of this section are in this
section.
(c) Engines exempted under this
section are subject to all the
requirements affecting engines under 40
CFR part 90 or 1054. The requirements
and restrictions of 40 CFR part 90 or
1054 apply to anyone manufacturing
these engines, anyone manufacturing
equipment that uses these engines, and
all other persons in the same manner as
if these engines were not used as
propulsion marine engines.
(d) You may use the provisions of
§ 1045.605 in addition to the provisions
of this section for engines certified
under 40 CFR part 1054. Where
§ 1045.605 references 40 CFR parts 85,
86, and/or 1048, apply the applicable
provisions of 40 CFR part 1054 instead.
Include the engines you sell under this
section in your demonstration that you
meet the sales limit in § 1045.605(d)(3).
§ 1045.620 What are the provisions for
exempting engines used solely for
competition?
The provisions of this section apply
for new engines and vessels built on or
after January 1, 2010.
(a) We may grant you an exemption
from the standards and requirements of
this part for a new engine on the
grounds that it is to be used solely for
competition. The requirements of this
part, other than those in this section, do
not apply to engines that we exempt for
use solely for competition.
(b) We will exempt engines that we
determine will be used solely for
competition. The basis of our
determination is described in
paragraphs (c) and (d) of this section.
Exemptions granted under this section
are good for only one model year and
you must request renewal for each
subsequent model year. We will not
approve your renewal request if we
determine the engine will not be used
solely for competition.
(c) Engines meeting all the following
criteria are considered to be used solely
for competition:
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(1) Neither the engine nor any vessels
containing the engine may be displayed
for sale in any public dealership or
otherwise offered for sale to the general
public. Note that this does not preclude
display of these engines as long as they
are not available for sale to the general
public.
(2) Sale of the vessel in which the
engine is installed must be limited to
professional racing teams, professional
racers, or other qualified racers. For
replacement engines, the sale of the
engine itself must be limited to
professional racing teams, professional
racers, other qualified racers, or to the
original vessel manufacturer.
(3) The engine and the vessel in
which it is installed must have
performance characteristics that are
substantially superior to noncompetitive
models.
(4) The engines are intended for use
only as specified in paragraph (e) of this
section.
(d) You may ask us to approve an
exemption for engines not meeting the
criteria listed in paragraph (c) of this
section as long as you have clear and
convincing evidence that the engines
will be used solely for competition.
(e) Engines are considered to be used
solely for competition only if their use
is limited to competition events
sanctioned by the U.S. Coast Guard or
another public organization with
authorizing permits for participating
competitors. Operation of such engines
may include only racing events, trials to
qualify for racing events, and practice
associated with racing events.
Authorized attempts to set speed
records are also considered racing
events. Engines will not be considered
to be used solely for competition if they
are ever used for any recreational or
other noncompetitive purpose. Use of
exempt engines in any recreational
events, such as poker runs and
lobsterboat races, is a violation of 40
CFR 1068.101(b)(4).
(f) You must permanently label
engines exempted under this section to
clearly indicate that they are to be used
only for competition. Failure to properly
label an engine will void the exemption
for that engine.
(g) If we request it, you must provide
us any information we need to
determine whether the engines are used
solely for competition. This would
include documentation regarding the
number of engines and the ultimate
purchaser of each engine as well as any
documentation showing a vessel
manufacturer’s request for an exempted
engine. Keep these records for five
years.
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§ 1045.625 What requirements apply under
the Diurnal Transition Program?
The provisions of this section allow
vessel manufacturers to produce a
certain number of vessels with installed
fuel tanks that do not meet the diurnal
emission standards specified in
§ 1045.112(d) and 40 CFR 1060.105. The
provisions of this section do not apply
for portable marine fuel tanks, personal
watercraft, or outboard engines with
under-cowl fuel tanks. Vessels you
produce under this section are exempt
from the prohibitions in 40 CFR
1068.101(a)(1) with respect to diurnal
emissions, subject to the provisions of
this section.
(a) General. If you are a vessel
manufacturer, you may introduce into
U.S. commerce limited numbers of
exempted vessels under this section.
You may use the exemptions in this
section only if you have primary
responsibility for designing and
manufacturing vessels and your
manufacturing procedures include
installing some engines in these vessels.
Consider all U.S.-directed vessel sales in
showing that you meet the requirements
of this section, including those from any
parent or subsidiary companies and
those from any other companies you
license to produce vessels for you.
These provisions are available for
vessels you produce during the periods
specified in paragraph (b) of this
section.
(b) Allowances. You may choose one
of the following options to produce
exempted vessels under this section:
(1) Percent-of-production allowances.
You may produce up to 50 percent of
your vessels from July 31, 2011 through
July 31, 2012 that are exempt from the
diurnal emission standards. Calculate
this percentage based on your total U.S.directed production volume.
(2) Small-volume allowances. Smallvolume vessel manufacturers may
produce up to 1200 vessels from July 31,
2011 through July 31, 2013 that are
exempt from the diurnal emission
standards.
(c) Vessel labeling. You must add a
permanent label, written legibly in
English, to a readily visible part of each
exempted vessel you produce under this
section. You may combine this with the
label required under 40 CFR 1060.135.
This label must include at least the
following items:
(1) The label heading ‘‘EMISSION
CONTROL INFORMATION’’.
(2) Your corporate name and
trademark.
(3) The vessel’s date of manufacture.
(4) The following statement: ‘‘THIS
VESSEL IS EXEMPT FROM DIURNAL
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59221
STANDARDS UNDER 40 CFR
1045.625.’’
(d) Notification and reporting. You
must notify us of your intent to use the
provisions of this section and send us
an annual report to verify that you are
not exceeding the allowances, as
follows:
(1) Before you produce vessels that
are exempt under this section, send the
Designated Compliance Officer a written
notice of your intent with the following
information:
(i) Identify your company’s name and
address, and your parent company’s
name and address, if applicable.
(ii) Identify the name, e-mail address,
and phone number of a person to
contact for further information.
(iii) Identify the name and address of
the company you expect to produce the
fuel tanks you will be using for the
vessels exempted under this section.
(iv) If you qualify as a small-volume
vessel manufacturer, state whether you
will comply under paragraph (b)(1) or
(b)(2) of this section.
(v) Include your production figures
for the period from July 31, 2009
through July 31, 2010, including figures
broken down by model.
(2) Send the Designated Compliance
Officer a written report by December 31,
2012. If you are a small-volume
manufacturer using the provisions of
paragraph (b)(2) of this section to
produce exempted vessels after July 31,
2012, send us a second report by
December 31, 2013. These reports must
include the total number of vessels and
the number of exempted vessels you
sold in the preceding year for each
model, based on actual U.S.-directed
production information. You may omit
the count of compliant vessels if you
include in the report a statement that
you are not using the percent-ofproduction allowances in paragraph
(b)(1) of this section. If you initially
comply using the percent-of-production
allowances in paragraph (b)(1) of this
section, you may not use the smallvolume allowances in paragraph (b)(2)
of this section for later production.
(3) If you send your initial notification
under paragraph (d)(1) of this section
after the specified deadline, we may
approve your use of allowances under
this section. In your request, describe
why you were unable to meet the
deadline. We will not approve your
request if the delay could have been
avoided with reasonable care and
discretion.
(e) Recordkeeping. Keep the following
records of all exempted vessels you
produce under this section:
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(1) The model number, serial number,
and the date of manufacture for each
vessel.
(2) The total number or percentage of
exempted vessels as described in
paragraph (b) of this section and all
documentation supporting your
calculation.
(3) The notifications and reports we
require under paragraph (d) of this
section.
(f) Provisions for fuel tank
manufacturers. As a fuel tank
manufacturer, you may produce fuel
tanks as needed for vessel
manufacturers under this section
without our prior approval. These fuel
tanks are exempt from the diurnal
emission standards. Note that this
diurnal exemption does not affect the
requirements related to permeation
emissions specified in § 1045.112. You
must have written assurance from vessel
manufacturers that they need a certain
number of exempted fuel tanks under
this section. You must keep records of
the number of exempted fuel tanks you
sell to each vessel manufacturer.
(g) Enforcement. Producing more
exempted vessels than we allow under
this section violates the prohibitions in
40 CFR 1068.101(a)(1). Vessel
manufacturers and fuel tank
manufacturers must keep the records we
require under this section until at least
December 31, 2017 and give them to us
if we ask for them (see 40 CFR
1068.101(a)(2)).
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§ 1045.630 What is the personal-use
exemption.
This section applies to individuals
who manufacture recreational vessels
for personal use with used engines. If
you and your vessel meet all the
conditions of this section, the vessel and
its engine are considered to be exempt
from the standards and requirements of
this part that apply to new engines,
including standards and requirements
related to evaporative emissions. For
example, you are not required to use
certified fuel system components or
otherwise obtain certificates of
conformity showing that the vessel
meets evaporative emission standards,
and you do not need to install a certified
engine.
(a) The vessel may not be
manufactured from a previously
certified vessel, nor may it be
manufactured from a partially complete
vessel that is equivalent to a certified
vessel. The vessel must be
manufactured primarily from
unassembled components, but may
incorporate some preassembled
components. For example, fully
preassembled steering assemblies may
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be used. You may also power the vessel
with an engine that was previously used
in a highway or land-based nonroad
application.
(b) The vessel may not be sold within
five years after the date of final
assembly.
(c) No individual may manufacture
more than one vessel in any five-year
period under this exemption.
(d) You may not use the vessel in any
revenue-generating service or for any
other commercial purpose. For example,
this exemption does not apply for
vessels used in commercial fishing or
charter service.
(e) This exemption may not be used
to circumvent the requirements of this
part or the requirements of the Clean Air
Act. For example, this exemption would
not cover a case in which a person sells
an almost completely assembled vessel
to another person, who would then
complete the assembly. This would be
considered equivalent to the sale of the
complete new vessel. This section also
does not allow engine manufacturers to
produce new engines that are exempt
from emission standards and it does not
provide an exemption from the
prohibition against tampering with
certified engines.
§ 1045.635 What special provisions apply
for small-volume engine manufacturers?
This section describes how we apply
the special provisions in this part for
small-volume engine manufacturers.
(a) Special provisions apply for
certain small-volume engine
manufacturers, as illustrated by the
following examples:
(1) Additional lead time and other
provisions related to the transition to
new emission standards. See § 1045.145.
(2) More flexible arrangements for
creating engine families for highperformance engines. See § 1045.230.
(3) Assigned deterioration factors. See
§ 1045.240.
(4) Waived requirements for
production-line testing. See § 1045.301.
(5) Additional special provisions
apply for small-volume engine and
vessel manufacturers. For example, see
§ 1045.625 and 40 CFR 1068.250.
(b) If you use any of the provisions of
this part that apply specifically to smallvolume engine manufacturers and we
find that you do not qualify to use these
provisions, we may consider you to be
in violation of the requirements that
apply for companies that are not smallvolume engine manufacturers. If your
number of employees grows to the point
that you no longer qualify as a smallvolume engine manufacturer, we will
work with you to determine a
reasonable schedule for complying with
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additional requirements that apply. For
example, if you no longer qualify as a
small-volume engine manufacturer
shortly before you certify your engines
for the next model year, we might allow
you to use assigned deterioration factors
for one more model year.
§ 1045.640 What special provisions apply
to branded engines?
The following provisions apply if you
identify the name and trademark of
another company instead of your own
on your emission control information
label, as provided by § 1045.135(c)(2):
(a) You must have a contractual
agreement with the other company that
obligates that company to take the
following steps:
(1) Meet the emission warranty
requirements that apply under
§ 1045.120. This may involve a separate
agreement involving reimbursement of
warranty-related expenses.
(2) Report all warranty-related
information to the certificate holder.
(b) In your application for
certification, identify the company
whose trademark you will use.
(c) You remain responsible for
meeting all the requirements of this
chapter, including warranty and defectreporting provisions.
§ 1045.645 What special provisions apply
for converting an engine to use an alternate
fuel?
A certificate of conformity is no
longer valid for an engine if the engine
is modified such that it is not in a
configuration covered by the certificate.
This section applies if such
modifications are done to convert the
engine to run on a different fuel type.
Such engines may need to be recertified
as specified in this section if the
certificate is no longer valid for that
engine.
(a) Converting a certified new engine
to run on a different fuel type violates
40 CFR 1068.101(a)(1) if the modified
engine is not covered by a certificate of
conformity.
(b) Converting a certified engine that
is not new to run on a different fuel type
violates 40 CFR 1068.101(b)(1) if the
modified engine is not covered by a
certificate of conformity. We may
specify alternate certification provisions
consistent with the requirements of this
part. For example, you may certify the
modified engine for a partial useful life.
For example, if the engine is modified
halfway through its original useful life
period, you may generally certify the
engine based on completing the original
useful life period; or if the engine is
modified after the original useful life
period is past, you may generally certify
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the engine based on testing that does not
involve further durability
demonstration.
(c) Engines may be certified using the
certification procedures for new engines
as specified in this part or using the
certification procedures for aftermarket
parts as specified in 40 CFR part 85,
subpart V. Unless the original engine
manufacturer continues to be
responsible for the engine as specified
in paragraph (d) of this section, you
must remove the original engine
manufacturer’s emission control
information label if you recertify the
engine.
(d) The original manufacturer is not
responsible for operation of modified
engines in configurations resulting from
modifications performed by others. In
cases where the modification allows an
engine to be operated in either its
original configuration or a modified
configuration, the original manufacturer
remains responsible for operation of the
modified engine in its original
configuration.
(e) Entities producing conversion kits
may obtain certificates of conformity for
the converted engines. Such entities are
engine manufacturers for purposes of
this part.
§ 1045.650 Do delegated-assembly
provisions apply for marine engines?
The provisions of 40 CFR 1068.261
related to delegated final assembly do
not apply for marine spark-ignition
engines certified under this part 1045.
This means that for engines requiring
exhaust aftertreatment (such as
catalysts), the engine manufacturers
must either install the aftertreatment on
the engine before introducing it into
U.S. commerce or ship the
aftertreatment along with the engine.
§ 1045.655 What special provisions apply
for installing and removing altitude kits?
An action for the purpose of installing
or modifying altitude kits and
performing other changes to compensate
for changing altitude is not considered
a prohibited act under 40 CFR
1068.101(b) as long as as it is done
consistent with the manufacturer’s
instructions.
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§ 1045.660 How do I certify outboard or
personal watercraft engines for use in jet
boats?
(a) This section describes how to
certify outboard or personal watercraft
engines for use in jet boats. To be
certified under this section, the jet boat
engines must be identical in all physical
respects to the corresponding outboard
or personal watercraft engines, but may
differ slightly with respect to engine
calibrations.
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(b) The outboard or personal
watercraft engines must meet all the
applicable requirements for outboard or
personal watercraft engines. Jet boat
engines certified under this section
must meet all the applicable
requirements for sterndrive/inboard
engines.
(c) The jet boat engines must be in an
engine family separate from the
corresponding outboard or personal
watercraft engines.
(d) Jet boat engine families may use
emission credits from outboard or
personal watercraft engine families, as
described in § 1045.701(d).
(e) Jet-boat engines certified under the
provisions of this section must meet
emission standards over the same
useful-life period that applies to the
corresponding outboard or personal
watercraft engine family, as described in
§ 1045.103(e).
Subpart H—Averaging, Banking, and
Trading for Certification
§ 1045.701
General provisions.
(a) You may average, bank, and trade
(ABT) emission credits for purposes of
certification as described in this subpart
to show compliance with the standards
of this part. This applies for engines
with respect to exhaust emissions and
for vessels with respect to evaporative
emissions. Participation in this program
is voluntary.
(b) The definitions of subpart I of this
part apply to this subpart. The following
definitions also apply:
(1) Actual emission credits means
emission credits you have generated
that we have verified by reviewing your
final report.
(2) Averaging set means a set of
engines (or vessels) in which emission
credits may be exchanged only with
other engines (or vessels) in the same
averaging set.
(3) Broker means any entity that
facilitates a trade of emission credits
between a buyer and seller.
(4) Buyer means the entity that
receives emission credits as a result of
a trade.
(5) Family means engine family for
exhaust credits or emission family for
evaporative credits.
(6) Reserved emission credits means
emission credits you have generated
that we have not yet verified by
reviewing your final report.
(7) Seller means the entity that
provides emission credits during a
trade.
(8) Standard means the emission
standard that applies under subpart B of
this part for engines or fuel-system
components not participating in the
ABT program of this subpart.
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(9) Trade means to exchange emission
credits, either as a buyer or seller.
(c) You may not average or exchange
banked or traded exhaust credits with
evaporative credits, or vice versa.
Evaporative credits generated by any
vessels under this part may be used by
any vessels under this part. Exhaust
credits may be exchanged only within
an averaging set. Except as specified in
paragraph (d) of this section, the
following criteria define the applicable
exhaust averaging sets:
(1) Sterndrive/inboard engines.
(2) Outboard and personal watercraft
engines.
(d) Sterndrive/inboard engines
certified under § 1045.660 for jet boats
may use HC+NOX and CO exhaust
credits generated from outboard and
personal watercraft engines, as long as
the credit-using engine is the same
model as an engine model from an
outboard or personal watercraft family.
These emission credits may be used for
averaging, but not for banking or
trading. The FEL caps for such jet boat
families are the HC+NOX and CO
standard for outboard and personal
watercraft engines. U.S.-directed sales
from jet boat engines using the
provisions of this paragraph (d) may not
be greater than the U.S.-directed sales of
the same engine model for outboard or
personal watercraft engines.
(e) You may not generate evaporative
credits based on permeation
measurements from metal fuel tanks or
portable marine fuel tanks.
(f) You may not use emission credits
generated under this subpart to offset
any emissions that exceed an FEL or
standard. This applies for all testing,
including certification testing, in-use
testing, selective enforcement audits,
and other production-line testing.
However, if exhaust emissions from an
engine exceed an exhaust FEL or
standard (for example, during a
selective enforcement audit), you may
use emission credits to recertify the
family with a higher FEL that applies
only to future production.
(g) Emission credits may be used in
the model year they are generated
(averaging) and in future model years
(banking), except that CO emission
credits for outboard and personal
watercraft engines may not be banked or
traded.
(h) You may increase or decrease an
exhaust FEL during the model year by
amending your application for
certification under § 1045.225.
(i) Engine and vessel manufacturers
certifying with respect to evaporative
emissions may use emission credits to
demonstrate compliance under this
subpart. Component manufacturers may
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establish FELs for their certified
products, but they may not generate or
use emission credits under this subpart.
(j) In your application for
certification, base your showing of
compliance on projected production
volumes for engines or vessels intended
for sale in the United States. As
described in § 1045.730, compliance
with the requirements of this subpart is
determined at the end of the model year
based on actual production volumes for
engines or vessels intended for sale in
the United States. Do not include any of
the following engines or vessels to
calculate emission credits:
(1) Engines or vessels exempted under
subpart G of this part or under 40 CFR
part 1068.
(2) Engines or vessels intended for
export.
(3) Engines or vessels that are subject
to state emission standards for that
model year. However, this restriction
does not apply if we determine that the
state standards and requirements are
equivalent to those of this part and that
products sold in such a state will not
generate credits under the state
program. For example, you may not
include engines or vessels certified for
California if California has more
stringent emission standards for these
products or if your products generate or
use emission credits under the
California program.
(4) Engines or vessels not subject to
the requirements of this part, such as
those excluded under § 1054.5.
(5) Any other engines or vessels
where we indicate elsewhere in this part
1054 that they are not to be included in
the calculations of this subpart.
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§ 1045.705 How do I generate and
calculate exhaust emission credits?
The provisions of this section apply
for calculating exhaust emission credits
for HC+NOX or CO. You may generate
exhaust emission credits only if you are
a certifying engine manufacturer.
(a) For each participating family,
calculate positive or negative emission
credits relative to the otherwise
applicable emission standard. Calculate
positive emission credits for a family
that has an FEL below the standard.
Calculate negative emission credits for a
family that has an FEL above the
standard. Sum your positive and
negative credits for the model year
before rounding. Round the sum of
emission credits to the nearest kilogram
(kg) using consistent units throughout
the following equation:
Emission credits (kg) = (STD¥FEL) ×
(Volume) × (Power) × (UL) × (LF) ×
(10¥3)
Where:
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STD = the emission standard, in g/kW-hr.
FEL = the family emission limit for the
family, in g/kW-hr.
Volume = the number of engines eligible to
participate in the averaging, banking,
and trading program within the given
family during the model year, as
described in § 1045.701(j).
Power = maximum engine power for the
family, in kilowatts (see § 1045.140).
UL = The useful life for the given family.
LF = load factor. Use 0.207. We may specify
a different load factor if we approve the
use of special test procedures for an
family under 40 CFR 1065.10(c)(2),
consistent with good engineering
judgment.
(b) [Reserved]
§ 1045.706 How do I generate and
calculate evaporative emission credits?
The provisions of this section apply
for calculating evaporative emission
credits. This applies only for fuel tank
permeation. You may generate credits
only if you are a certifying vessel
manufacturer. This may include
outboard engine manufacturers if they
install under-cowl fuel tanks.
(a) For each participating vessel,
calculate positive or negative emission
credits relative to the otherwise
applicable emission standard. Calculate
positive emission credits for a family
that has an FEL below the standard.
Calculate negative emission credits for a
family that has an FEL above the
standard. Sum your positive and
negative credits for the model year
before rounding. Round the sum of
emission credits to the nearest kilogram
(kg) using consistent units throughout
the following equation:
Emission credits (kg) = (STD¥FEL) ×
(Total Area) × (UL) × (AF) × (365)
× (10¥3)
Where:
STD = the emission standard, in g/m2/day.
FEL = the family emission limit for the
family, in g/m2/day, as described in
paragraph (b) of this section.
Total Area = The combined internal surface
area of all fuel tanks in the family, in m2.
UL = 5 years, which represents the useful life
for the given family.
AF = adjustment factor. Use 1.0 for fuel tank
testing performed at 28 °C and 0.60 for
testing performed at 40 °C.
(b) For calculating credits under
paragraph (a) of this section, the
emission standard and FEL must both
be based on test measurements at the
same temperature (28 ° or 40 °C).
Determine the FEL for calculating
emission credits (relative to testing at 28
°C) as follows:
(1) To use an FEL below 5.0 g/m2/day,
it must be based on emission
measurements.
(2) The provisions of this paragraph
(b)(2) apply for all emission families
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with FELs at or above 5.0 g/m2/day. To
calculate emission credits for such
emission families, you must choose
from one of the following options and
apply it to all your emission families
with FELs at or above 5.0 g/m2/day:
(i) Option 1: Establish all your FELs
based on emission measurements. This
may include measurements from a
certifying fuel tank manufacturer.
(ii) Option 2: Use an assigned FEL of
10.4 g/m2/day. This would apply
without regard to whether any of these
emission families have measured
emission levels below 10.4 g/m2/day. If
any of your fuel tanks were otherwise
certified (by you or the fuel tank
manufacturer) with an FEL between 5.0
and 10.4 g/m2/day, the assigned FEL of
10.4 g/m2/day applies only for emission
credit calculations.
§ 1045.710
credits?
How do I average emission
(a) Averaging is the exchange of
emission credits among your families.
You may average emission credits only
within the same averaging set.
(b) You may certify one or more
families to an FEL above the emission
standard, subject to the FEL caps and
other provisions in subpart B of this
part, if you show in your application for
certification that your projected balance
of all emission-credit transactions in
that model year is greater than or equal
to zero.
(c) If you certify a family to an FEL
that exceeds the otherwise applicable
standard, you must obtain enough
emission credits to offset the family’s
deficit by the due date for the final
report required in § 1045.730. The
emission credits used to address the
deficit may come from your other
families that generate emission credits
in the same model year, from emission
credits you have banked, or from
emission credits you obtain through
trading.
§ 1045.715
credits?
How do I bank emission
(a) Banking is the retention of
emission credits by the manufacturer
generating the emission credits for use
in future model years for averaging or
trading. You may use banked emission
credits only within the averaging set in
which they were generated, except as
described in this subpart.
(b) You may designate any emission
credits you plan to bank in the reports
you submit under § 1045.730. During
the model year and before the due date
for the final report, you may designate
your reserved emission credits for
averaging or trading.
(c) Reserved credits become actual
emission credits when you submit your
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final report. However, we may revoke
these emission credits if we are unable
to verify them after reviewing your
reports or auditing your records.
§ 1045.720
credits?
How do I trade emission
(a) Trading is the exchange of
emission credits between
manufacturers. You may use traded
emission credits for averaging, banking,
or further trading transactions. Traded
emission credits may be used only
within the averaging set in which they
were generated, except as described in
this subpart.
(b) You may trade actual emission
credits as described in this subpart. You
may also trade reserved emission
credits, but we may revoke these
emission credits based on our review of
your records or reports or those of the
company with which you traded
emission credits. You may trade banked
credits within an averaging set to any
certifying engine or vessel
manufacturer.
(c) If a negative emission credit
balance results from a transaction, both
the buyer and seller are liable, except in
cases we deem to involve fraud. See
§ 1045.255(e) for cases involving fraud.
We may void the certificates of all
families participating in a trade that
results in a manufacturer having a
negative balance of emission credits.
See § 1045.745.
mstockstill on PROD1PC66 with RULES2
§ 1045.725 What must I include in my
application for certification?
(a) You must declare in your
application for certification your intent
to use the provisions of this subpart for
each family that will be certified using
the ABT program. You must also declare
the FELs you select for the family for
each pollutant for which you are using
the ABT program. Your FELs must
comply with the specifications of
subpart B of this part, including the FEL
caps. FELs must be expressed to the
same number of decimal places as the
emission standard.
(b) Include the following in your
application for certification:
(1) A statement that, to the best of
your belief, you will not have a negative
balance of emission credits for any
averaging set when all emission credits
are calculated at the end of the year.
(2) Detailed calculations of projected
emission credits (positive or negative)
based on projected production volumes.
We may require you to include similar
calculations from your other engine
families to demonstrate that you will be
able to avoid a negative credit balance
for the model year. If you project
negative emission credits for a family,
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state the source of positive emission
credits you expect to use to offset the
negative emission credits.
§ 1045.730
to EPA?
What ABT reports must I send
(a) If any of your families are certified
using the ABT provisions of this
subpart, you must send an end-of-year
report within 90 days after the end of
the model year and a final report within
270 days after the end of the model year.
We may waive the requirement to send
the end-of year report as long as you
send the final report on time.
(b) Your end-of-year and final reports
must include the following information
for each family participating in the ABT
program:
(1) Family designation.
(2) The emission standards that would
otherwise apply to the family.
(3) The FEL for each pollutant. If you
change the FEL after the start of
production, identify the date that you
started using the new FEL and/or give
the engine identification number for the
first engine covered by the new FEL. In
this case, identify each applicable FEL
and calculate the positive or negative
emission credits under each FEL.
(4) The projected and actual
production volumes for the model year
with a point of retail sale in the United
States, as described in § 1045.701(j). For
fuel tanks, state the production volume
in terms of total surface area and
production volume for each tank
configuration and state the total surface
area for the emission family. If you
changed an FEL during the model year,
identify the actual production volume
associated with each FEL.
(5) Maximum engine power for each
engine configuration, and your declared
value of maximum engine power for the
engine family (see § 1045.140).
(6) Useful life.
(7) Calculated positive or negative
emission credits for the whole family.
Identify any emission credits that you
traded, as described in paragraph (d)(1)
of this section.
(c) Your end-of-year and final reports
must include the following additional
information:
(1) Show that your net balance of
emission credits from all your
participating families in each averaging
set in the applicable model year is not
negative.
(2) State whether you will retain any
emission credits for banking.
(3) State that the report’s contents are
accurate.
(d) If you trade emission credits, you
must send us a report within 90 days
after the transaction, as follows:
(1) As the seller, you must include the
following information in your report:
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(i) The corporate names of the buyer
and any brokers.
(ii) A copy of any contracts related to
the trade.
(iii) The families that generated
emission credits for the trade, including
the number of emission credits from
each family.
(2) As the buyer, you must include the
following information in your report:
(i) The corporate names of the seller
and any brokers.
(ii) A copy of any contracts related to
the trade.
(iii) How you intend to use the
emission credits, including the number
of emission credits you intend to apply
to each family (if known).
(e) Send your reports electronically to
the Designated Compliance Officer
using an approved information format.
If you want to use a different format,
send us a written request with
justification for a waiver.
(f) Correct errors in your end-of-year
report or final report as follows:
(1) You may correct any errors in your
end-of-year report when you prepare the
final report as long as you send us the
final report by the time it is due.
(2) If you or we determine within 270
days after the end of the model year that
errors mistakenly decreased your
balance of emission credits, you may
correct the errors and recalculate the
balance of emission credits. You may
not make these corrections for errors
that are determined more than 270 days
after the end of the model year. If you
report a negative balance of emission
credits, we may disallow corrections
under this paragraph (f)(2).
(3) If you or we determine anytime
that errors mistakenly increased your
balance of emission credits, you must
correct the errors and recalculate the
balance of emission credits.
§ 1045.735
What records must I keep?
(a) You must organize and maintain
your records as described in this
section. We may review your records at
any time.
(b) Keep the records required by this
section for at least eight years after the
due date for the end-of-year report. You
may not use emission credits for any
engines or vessel if you do not keep all
the records required under this section.
You must therefore keep these records
to continue to bank valid credits. Store
these records in any format and on any
media as long as you can promptly send
us organized, written records in English
if we ask for them. You must keep these
records readily available. We may
review them at any time.
(c) Keep a copy of the reports we
require in §§ 1045.725 and 1045.730.
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(d) Keep records of the engine
identification number for each engine or
vessel you produce that generates or
uses emission credits under the ABT
program. You may identify these
numbers as a range.
(e) We may require you to keep
additional records or to send us relevant
information not required by this section
in accordance with the Clean Air Act.
§ 1045.745 What can happen if I do not
comply with the provisions of this subpart?
(a) For each family participating in
the ABT program, the certificate of
conformity is conditional upon full
compliance with the provisions of this
subpart during and after the model year.
You are responsible to establish to our
satisfaction that you fully comply with
applicable requirements. We may void
the certificate of conformity for a family
if you fail to comply with any
provisions of this subpart.
(b) You may certify your family to an
FEL above an emission standard based
on a projection that you will have
enough emission credits to offset the
deficit for the family. However, we may
void the certificate of conformity if you
cannot show in your final report that
you have enough actual emission credits
to offset a deficit for any pollutant in a
family.
(c) We may void the certificate of
conformity for a family if you fail to
keep records, send reports, or give us
information we request.
(d) You may ask for a hearing if we
void your certificate under this section
(see § 1045.820).
Subpart I—Definitions and Other
Reference Information
mstockstill on PROD1PC66 with RULES2
§ 1045.801
part?
What definitions apply to this
The following definitions apply to
this part. The definitions apply to all
subparts unless we note otherwise. All
undefined terms have the meaning the
Clean Air Act gives to them. The
definitions follow:
Adjustable parameter means any
device, system, or element of design that
someone can adjust (including those
which are difficult to access) and that,
if adjusted, may affect emissions or
engine performance during emission
testing or normal in-use operation. This
includes, but is not limited to,
parameters related to injection timing
and fueling rate. You may ask us to
exclude a parameter that is difficult to
access if it cannot be adjusted to affect
emissions without significantly
degrading engine performance, or if you
otherwise show us that it will not be
adjusted in a way that affects emissions
during in-use operation.
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Aftertreatment means relating to a
catalytic converter, particulate filter, or
any other system, component, or
technology mounted downstream of the
exhaust valve (or exhaust port) whose
design function is to decrease emissions
in the engine exhaust before it is
exhausted to the environment. Exhaustgas recirculation (EGR), turbochargers,
and oxygen sensors are not
aftertreatment.
Alcohol-fueled engine means an
engine that is designed to run using an
alcohol fuel. For purposes of this
definition, alcohol fuels do not include
fuels with a nominal alcohol content
below 25 percent by volume.
Amphibious vehicle means a vehicle
with wheels or tracks that is designed
primarily for operation on land and
secondarily for operation in water.
Applicable emission standard or
applicable standard means an emission
standard to which an engine (or vessel)
is subject. Additionally, if an engine (or
vessel) has been or is being certified to
another standard or FEL, applicable
emission standard means the FEL or
other standard to which the engine (or
vessel) has been or is being certified.
This definition does not apply to
subpart H of this part.
Auxiliary emission control device
means any element of design that senses
temperature, motive speed, engine RPM,
transmission gear, or any other
parameter for the purpose of activating,
modulating, delaying, or deactivating
the operation of any part of the emission
control system.
Brake power means the usable power
output of the engine, not including
power required to fuel, lubricate, or heat
the engine, circulate coolant to the
engine, or to operate aftertreatment
devices.
Calibration means the set of
specifications and tolerances specific to
a particular design, version, or
application of a component or assembly
capable of functionally describing its
operation over its working range.
Carryover means relating to
certification based on emission data
generated from an earlier model year, as
described in § 1045.235(d).
Certification means relating to the
process of obtaining a certificate of
conformity for an engine family that
complies with the emission standards
and requirements in this part.
Certified emission level means the
highest deteriorated emission level in an
engine family for a given pollutant from
either transient or steady-state testing.
Clean Air Act means the Clean Air
Act, as amended, 42 U.S.C. 7401–7671q.
Conventional sterndrive/inboard
engine means a sterndrive/inboard
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engine that is not a high-performance
engine.
Crankcase emissions means airborne
substances emitted to the atmosphere
from any part of the engine crankcase’s
ventilation or lubrication systems. The
crankcase is the housing for the
crankshaft and other related internal
parts.
Critical emission-related component
means any of the following components:
(1) Electronic control units,
aftertreatment devices, fuel-metering
components, EGR-system components,
crankcase-ventilation valves, all
components related to charge-air
compression and cooling, and all
sensors and actuators associated with
any of these components.
(2) Any other component whose
primary purpose is to reduce emissions.
Date of manufacture has the meaning
given in 40 CFR 1068.30.
Days means calendar days unless
otherwise specified. For example, when
we specify working days we mean
calendar days, excluding weekends and
U.S. national holidays.
Designated Compliance Officer means
the Manager, Heavy-Duty and Nonroad
Engine Group (6405–J), U.S.
Environmental Protection Agency, 1200
Pennsylvania Ave., NW., Washington,
DC 20460.
Designated Enforcement Officer
means the Director, Air Enforcement
Division (2242A), U.S. Environmental
Protection Agency, 1200 Pennsylvania
Ave., NW.,Washington, DC 20460.
Deteriorated emission level means the
emission level that results from
applying the appropriate deterioration
factor to the official emission result of
the emission-data engine.
Deterioration factor means the
relationship between emissions at the
end of useful life and emissions at the
low-hour test point (see §§ 1045.240 and
1045.245), expressed in one of the
following ways:
(1) For multiplicative deterioration
factors, the ratio of emissions at the end
of useful life to emissions at the lowhour test point.
(2) For additive deterioration factors,
the difference between emissions at the
end of useful life and emissions at the
low-hour test point.
Discrete-mode means relating to the
discrete-mode type of steady-state test
described in § 1045.505.
Dual fuel means relating to an engine
designed for operation on two different
fuels but not on a continuous mixture of
those fuels.
Emission control system means any
device, system, or element of design that
controls or reduces the emissions of
regulated pollutants from an engine.
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Emission-data engine means an
engine that is tested for certification.
This includes engines tested to establish
deterioration factors.
Emission-related maintenance means
maintenance that substantially affects
emissions or is likely to substantially
affect emission deterioration.
Engine has the meaning given in 40
CFR 1068.30. This includes complete
and partially complete engines.
Engine configuration means a unique
combination of engine hardware and
calibration within an engine family.
Engines within a single engine
configuration differ only with respect to
normal production variability.
Engine family has the meaning given
in § 1045.230.
Engine manufacturer means the
manufacturer of the engine. See the
definition of ‘‘manufacturer’’ in this
section.
Evaporative means relating to fuel
emissions controlled by 40 CFR part
1060. This generally includes emissions
that result from permeation of fuel
through the fuel-system materials or
from ventilation of the fuel system.
Excluded means relating to an engine
that either:
(1) Has been determined not to be a
nonroad engine, as specified in 40 CFR
1068.30; or
(2) Is a nonroad engine that, according
to § 1045.5, is not subject to this part
1045.
Exempted has the meaning given in
40 CFR 1068.30.
Exhaust-gas recirculation (EGR)
means a technology that reduces
emissions by routing exhaust gases that
had been exhausted from the
combustion chamber(s) back into the
engine to be mixed with incoming air
before or during combustion. The use of
valve timing to increase the amount of
residual exhaust gas in the combustion
chamber(s) that is mixed with incoming
air before or during combustion is not
considered exhaust-gas recirculation for
the purposes of this part.
Family emission limit (FEL) means an
emission level declared by the
manufacturer to serve in place of the
emission standards specified in subpart
B of this part under the ABT program
in subpart H of this part. The family
emission limit must be expressed to the
same number of decimal places as the
emission standard it replaces. The
family emission limit serves as the
emission standard for the engine family
(exhaust) or emission family
(evaporative) with respect to all
required testing.
Flexible-fuel means relating to an
engine designed for operation on any
mixture of two or more different fuels.
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Fuel line means hose, tubing, and
primer bulbs containing or exposed to
liquid fuel, including hose or tubing
that delivers fuel to or from the engine,
as follows:
(1) This includes flexible molded
sections for transporting liquid fuel to or
from the engine, but does not include
inflexible components for connecting
hose or tubing.
(2) This includes hose or tubing for
the vent line or filler neck if fuel
systems are designed such that any
portion of the vent-line or filler-neck
material continues to be exposed to
liquid fuel after completion of a
refueling event in which an operator
fills the fuel tank using typical methods.
For example, we would not consider a
filler neck to be a fuel line if an operator
stops refueling after an initial automatic
shutoff that signals the fuel tank is full,
where any liquid fuel in the filler neck
during the refueling procedure drains
into the fuel tank.
(3) This does not include primer bulbs
that contain liquid fuel only for priming
the engine before starting.
Fuel system means all components
involved in transporting, metering, and
mixing the fuel from the fuel tank to the
combustion chamber(s), including the
fuel tank, fuel tank cap, fuel pump, fuel
filters, fuel lines, carburetor or fuelinjection components, and all fuelsystem vents.
Fuel type means a general category of
fuels such as gasoline or natural gas.
There can be multiple grades within a
single fuel type, such as lowtemperature or all-season gasoline.
Good engineering judgment has the
meaning given in 40 CFR 1068.30. See
40 CFR 1068.5 for the administrative
process we use to evaluate good
engineering judgment.
High-performance means relating to a
sterndrive/inboard engine with
maximum engine power above 373 kW
that has design features to enhance
power output such that the expected
operating time until rebuild is
substantially shorter than 480 hours.
Hydrocarbon (HC) means the
hydrocarbon group on which the
emission standards are based for each
fuel type, as described in subpart B of
this part.
Identification number means a unique
specification (for example, a model
number/serial number combination)
that allows someone to distinguish a
particular engine from other similar
engines.
Jet boat means a vessel that uses an
installed internal combustion engine
powering a water jet pump as its
primary source of propulsion and is
designed with open area for carrying
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passengers. Jet boat engines qualify as
sterndrive/inboard engines.
Low-hour means relating to an engine
that has stabilized emissions and
represents the undeteriorated emission
level. This would generally involve less
than 30 hours of operation.
Manufacture means the physical and
engineering process of designing,
constructing, and assembling an engine
or vessel.
Manufacturer has the meaning given
in section 216(1) of the Clean Air Act
(42 U.S.C. 7550(1)). In general, this term
includes any person who manufactures
an engine, or vessel for sale in the
United States or otherwise introduces a
new marine engine into U.S. commerce.
This includes importers who import
engines or vessels for resale, but not
dealers. All manufacturing entities
under the control of the same person are
considered to be a single manufacturer.
Marine engine means a nonroad
engine that is installed or intended to be
installed on a vessel. This includes a
portable auxiliary marine engine only if
its fueling, cooling, or exhaust system is
an integral part of the vessel. There are
two kinds of marine engines:
(1) Propulsion marine engine means a
marine engine that moves a vessel
through the water or directs the vessel’s
movement.
(2) Auxiliary marine engine means a
marine engine not used for propulsion.
Marine vessel has the meaning given
in 1 U.S.C. 3, except that it does not
include amphibious vehicles. The
definition in 1 U.S.C. 3 very broadly
includes every craft capable of being
used as a means of transportation on
water.
Maximum engine power has the
meaning given in § 1045.140.
Maximum test speed has one of the
following meanings:
(1) For all testing with two-stroke
engines and for testing four-stroke
engines on an engine dynamometer,
maximum test speed has the meaning
given in 40 CFR 1065.1001 and
§ 1045.501.
(2) For testing a four-stroke engine
that remains installed in a vessel,
maximum test speed means the engine
speed during sustained operation with
maximum operator demand.
Model year means one of the
following things:
(1) For freshly manufactured vessels
and engines (see definition of ‘‘new
propulsion marine engine,’’ paragraph
(1)), model year means one of the
following:
(i) Calendar year.
(ii) Your annual new model
production period if it is different than
the calendar year. This must include
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January 1 of the calendar year for which
the model year is named. It may not
begin before January 2 of the previous
calendar year and it must end by
December 31 of the named calendar
year. For seasonal production periods
not including January 1, model year
means the calendar year in which the
production occurs, unless you choose to
certify the applicable engine family with
the following model year. For example,
if your production period is June 1,
2010 through November 30, 2010, your
model year would be 2010 unless you
choose to certify the engine family for
model year 2011.
(2) For an engine that is converted to
a propulsion marine engine after being
certified and placed into service as a
motor vehicle engine, a nonroad engine
that is not a propulsion marine engine,
or a stationary engine, model year
means the model year in which the
engine was originally produced. For an
engine that is converted to a nonroad
engine after being placed into service as
a motor vehicle engine, a nonroad
engine that is not a propulsion marine
engine, or a stationary engine without
having been certified, model year means
the calendar year in which the engine
becomes a new nonroad engine. (See
definition of ‘‘new propulsion marine
engine,’’ paragraph (2).)
(3) [Reserved]
(4) For engines that are not freshly
manufactured but are installed in new
vessels, model year means the calendar
year in which the engine is installed in
the new vessel (see definition of ‘‘new
propulsion marine engine,’’ paragraph
(4)).
(5) For imported engines:
(i) For imported engines described in
paragraph (5)(i) of the definition of
‘‘new propulsion marine engine,’’ model
year has the meaning given in
paragraphs (1) through (4) of this
definition.
(ii) For imported engines described in
paragraph (5)(ii) of the definition of
‘‘new propulsion marine engine,’’ model
year means the calendar year in which
the engine is modified.
(iii) For imported engines described
in paragraph (5)(iii) of the definition of
‘‘new nonroad engine,’’ model year
means the calendar year in which the
engine is assembled in its imported
configuration, unless specified
otherwise in this part or in 40 CFR part
1068.
New portable marine fuel tanks and
fuel lines means portable marine fuel
tanks and fuel lines that have not yet
been placed into service, or which are
otherwise offered for sales as new
products.
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New propulsion marine engine or new
engine means any of the following
things:
(1) A freshly manufactured
propulsion marine engine for which the
ultimate purchaser has never received
the equitable or legal title. This kind of
engine might commonly be thought of
as ‘‘brand new.’’ In the case of this
paragraph (1), the engine is new from
the time it is produced until the
ultimate purchaser receives the title or
the product is placed into service,
whichever comes first.
(2) An engine originally manufactured
as a motor vehicle engine, a nonroad
engine that is not a propulsion marine
engine, or a stationary engine that is
later used or intended to be used as a
propulsion marine engine. In this case,
the engine is no longer a motor vehicle,
nonpropulsion, or stationary engine and
becomes a ‘‘new propulsion marine
engine.’’ The engine is no longer new
when it is placed into service as a
marine propulsion engine. This
paragraph (2) applies for engines we
exclude under § 1045.5, where that
engine is later installed as a propulsion
engine in a vessel that is covered by this
part 1045.
(3) [Reserved]
(4) An engine not covered by
paragraphs (1) through (3) of this
definition that is intended to be
installed in a new vessel. This generally
includes installation of used engines in
new vessels. The engine is no longer
new when the ultimate purchaser
receives a title for the vessel or the
product is placed into service,
whichever comes first.
(5) An imported marine engine,
subject to the following provisions:
(i) An imported marine engine
covered by a certificate of conformity
issued under this part that meets the
criteria of one or more of paragraphs (1)
through (4) of this definition, where the
original engine manufacturer holds the
certificate, is new as defined by those
applicable paragraphs.
(ii) An imported engine that will be
covered by a certificate of conformity
issued under this part, where someone
other than the original engine
manufacturer holds the certificate (such
as when the engine is modified after its
initial assembly), is a new propulsion
marine engine when it is imported. It is
no longer new when the ultimate
purchaser receives a title for the engine
or it is placed into service, whichever
comes first.
(iii) An imported propulsion marine
engine that is not covered by a
certificate of conformity issued under
this part at the time of importation is
new. This addresses uncertified engines
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and vessels initially placed into service
that someone seeks to import into the
United States. Importation of this kind
of engine (or vessel containing such an
engine) is generally prohibited by 40
CFR part 1068. However, the
importation of such an engine is not
prohibited if the engine has an earlier
model year than that identified in the
following table, since it is not subject to
standards:
APPLICABILITY OF EMISSION STANDARDS FOR PROPULSION MARINE ENGINES
Engine type
Outboard .............................
Personal watercraft .............
Sterndrive/inboard ..............
Initial model
year of emission standards
1998
1999
2010
New vessel means either of the
following things:
(1) A vessel for which the ultimate
purchaser has never received the
equitable or legal title. The product is
no longer new when the ultimate
purchaser receives this title or it is
placed into service, whichever comes
first.
(2) An imported vessel that has
already been placed into service, where
it has an engine not covered by a
certificate of conformity issued under
this part at the time of importation that
was manufactured after the
requirements of this part start to apply
(see § 1045.1).
Noncompliant engine means an
engine that was originally covered by a
certificate of conformity but is not in the
certified configuration or otherwise does
not comply with the conditions of the
certificate.
Nonconforming engine means an
engine not covered by a certificate of
conformity that would otherwise be
subject to emission standards.
Nonmethane hydrocarbon has the
meaning given in 40 CFR 1065.1001.
This generally means the difference
between the emitted mass of total
hydrocarbons and the emitted mass of
methane.
Nonroad means relating to nonroad
engines, or vessels, or equipment that
include nonroad engines.
Nonroad engine has the meaning
given in 40 CFR 1068.30. In general, this
means all internal-combustion engines
except motor vehicle engines, stationary
engines, engines used solely for
competition, or engines used in aircraft.
Official emission result means the
measured emission rate for an emissiondata engine on a given duty cycle before
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the application of any deterioration
factor.
Outboard engine means an assembly
of a spark-ignition engine and drive unit
used to propel a vessel from a properly
mounted position external to the hull of
the vessel. An outboard drive unit is
partially submerged during operation
and can be tilted out of the water when
not in use.
Owners manual means a document or
collection of documents prepared by the
engine manufacturer for the owner or
operator to describe appropriate engine
maintenance, applicable warranties, and
any other information related to
operating or keeping the engine. The
owners manual is typically provided to
the ultimate purchaser at the time of
sale. The owners manual may be in
paper or electronic format.
Oxides of nitrogen has the meaning
given in 40 CFR part 1065.1001.
Personal watercraft means a vessel
less than 4.0 meters (13 feet) in length
that uses an installed spark-ignition
engine powering a water jet pump as its
primary source of propulsion and is
designed with no open load carrying
area that would retain water. The vessel
is designed to be operated by a person
or persons positioned on, rather than
within the confines of the hull. A vessel
using an outboard engine as its primary
source of propulsion is not a personal
watercraft.
Personal watercraft engine means a
spark-ignition engine used to propel a
personal watercraft.
Placed into service means put into
initial use for its intended purpose.
Point of first retail sale means the
location at which the initial retail sale
occurs. This generally means an
equipment dealership, but may also
include an engine seller or distributor in
cases where loose engines are sold to
the general public for uses such as
replacement engines.
Portable marine fuel tank has the
meaning given in 40 CFR 1060.801.
Ramped-modal means relating to the
ramped-modal type of steady-state test
described in § 1045.505.
Revoke has the meaning given in 40
CFR 1068.30. In general this means to
terminate the certificate or an
exemption for an engine family.
Round has the meaning given in 40
CFR 1065.1001.
Scheduled maintenance means
adjusting, repairing, removing,
disassembling, cleaning, or replacing
components or systems periodically to
keep a part or system from failing,
malfunctioning, or wearing prematurely.
It also may mean actions you expect are
necessary to correct an overt indication
of failure or malfunction for which
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periodic maintenance is not
appropriate.
Small-volume engine manufacturer
means an engine manufacturer with 250
or fewer employees. This includes any
employees working for a parent
company and all its subsidiaries.
Small-volume vessel manufacturer
means a vessel manufacturer with 500
or fewer employees. This includes any
employees working for a parent
company and all its subsidiaries.
Spark-ignition means relating to a
gasoline-fueled engine or any other type
of engine with a spark plug (or other
sparking device) and with operating
characteristics significantly similar to
the theoretical Otto combustion cycle.
Spark-ignition engines usually use a
throttle to regulate intake air flow to
control power during normal operation.
Steady-state means relating to
emission tests in which engine speed
and load are held at a finite set of
essentially constant values. Steady-state
tests are either discrete-mode tests or
ramped-modal tests.
Sterndrive/inboard engine means a
spark-ignition engine that is used to
propel a vessel, but is not an outboard
engine or a personal watercraft engine.
A sterndrive/inboard engine may be
either a conventional sterndrive/inboard
engine or a high-performance engine.
Engines on propeller-driven vessels, jet
boats, air boats, and hovercraft are all
sterndrive/inboard engines.
Stoichiometric means relating to the
particular ratio of air and fuel such that
if the fuel were fully oxidized, there
would be no remaining fuel or oxygen.
For example, stoichiometric combustion
in a gasoline-fueled engine typically
occurs at an air-to-fuel mass ratio of
about 14.7:1.
Suspend has the meaning given in 40
CFR 1068.30. In general this means to
temporarily discontinue the certificate
or an exemption for an engine family.
Test engine means an engine in a test
sample.
Test sample means the collection of
engines selected from the population of
an engine family for emission testing.
This may include testing for
certification, production-line testing, or
in-use testing.
Total hydrocarbon has the meaning
given in 40 CFR 1065.1001. This
generally means the combined mass of
organic compounds measured by the
specified procedure for measuring total
hydrocarbon, expressed as a
hydrocarbon with a hydrogen-to-carbon
mass ratio of 1.85:1.
Total hydrocarbon equivalent has the
meaning given in 40 CFR 1065.1001.
This generally means the sum of the
carbon mass contributions of non-
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oxygenated hydrocarbons, alcohols and
aldehydes, or other organic compounds
that are measured separately as
contained in a gas sample, expressed as
exhaust hydrocarbon from petroleumfueled engines. The hydrogen-to-carbon
ratio of the equivalent hydrocarbon is
1.85:1.
Ultimate purchaser means, with
respect to any new vessel or new marine
propulsion engine, the first person who
in good faith purchases such new vessel
or new engine for purposes other than
resale.
Under-cowl fuel line means a fuel line
that is entirely contained within the
cowl of an outboard engine. This does
not include a fuel line that crosses
through the cowl housing.
United States has the meaning given
in 40 CFR 1068.30.
Upcoming model year for an engine
family means the model year after the
one currently in production.
U.S.-directed production volume
means the number of engine units,
subject to the requirements of this part,
produced by a manufacturer for which
the manufacturer has a reasonable
assurance that sale was or will be made
to ultimate purchasers in the United
States.
Useful life means the period during
which a vehicle is required to comply
with all applicable emission standards,
specified as a given number of hours of
operation or calendar years, whichever
comes first. It is the period during
which an engine is required to comply
with all applicable emission standards.
See §§ 1045.103(e), 1045.105(e), and
1045.112. If an engine has no hour
meter, the specified number of hours
does not limit the period during which
an in-use engine is required to comply
with emission standards unless the
degree of service accumulation can be
verified separately.
Variable-speed engine means an
engine that is not a constant-speed
engine.
Vessel means marine vessel.
Void has the meaning given in 40 CFR
1068.30. In general this means to
invalidate a certificate or an exemption
both retroactively and prospectively.
Volatile liquid fuel means any fuel
other than diesel or biodiesel that is a
liquid at atmospheric pressure and has
a Reid Vapor Pressure higher than 2.0
pounds per square inch.
We (us, our) means the Administrator
of the Environmental Protection Agency
and any authorized representatives.
Wide-open throttle means maximum
throttle opening. Unless this is specified
at a given speed, it refers to maximum
throttle opening at maximum speed. For
electronically controlled or other
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engines with multiple possible fueling
rates, wide-open throttle also means the
maximum fueling rate at maximum
throttle opening under test conditions.
§ 1045.805 What symbols, acronyms, and
abbreviations does this part use?
The following symbols, acronyms,
and abbreviations apply to this part:
ABT Averaging, banking, and trading.
AECD Auxiliary emission control
device.
CFR Code of Federal Regulations.
CH4 methane.
CO carbon monoxide.
CO2 carbon dioxide.
EPA Environmental Protection
Agency.
FEL Family Emission Limit.
g gram.
HC hydrocarbon.
hr hour.
kPa kilopascals.
kW kilowatt.
m meter.
N2O nitrous oxide.
NARA National Archives and Records
Administration.
NMHC nonmethane hydrocarbons.
NOX oxides of nitrogen (NO and NO2).
NTE not-to-exceed
psig pounds per square inch of gauge
pressure.
RPM revolutions per minute.
SAE Society of Automotive Engineers.
THC total hydrocarbon.
THCE total hydrocarbon equivalent.
U.S.C. United States Code.
mstockstill on PROD1PC66 with RULES2
§ 1045.810 What materials does this part
reference?
Documents listed in this section have
been incorporated by reference into this
part. The Director of the Federal
Register approved the incorporation by
reference as prescribed in 5 U.S.C.
552(a) and 1 CFR part 51. Anyone may
inspect copies at the U.S. EPA, Air and
Radiation Docket and Information
Center, 1301 Constitution Ave., NW.,
Room B102, EPA West Building,
Washington, DC 20460 or at the
National Archives and Records
Administration (NARA). For
information on the availability of this
material at NARA, call 202–741–6030,
or go to: https://www.archives.gov/
federal_register/code_of_federal_
regulations/ibr_locations.html.
(a) SAE material. Table 1 to this
section lists material from the Society of
Automotive Engineers that we have
incorporated by reference. The first
column lists the number and name of
the material. The second column lists
the sections of this part where we
reference it. Anyone may purchase
copies of these materials from the
Society of Automotive Engineers, 400
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Commonwealth Drive, Warrendale, PA
15096 or https://www.sae.org. Table 1
follows:
(a) We specify the following
requirements related to engine and
vessel certification in this part 1045:
(1) In § 1045.20 we require vessel
manufacturers to label their vessels if
TABLE 1 TO § 1045.810—SAE
they are relying on component
MATERIALS
certification.
(2) In § 1045.135 we require engine
Part 1045
Document number and name
reference
manufacturers to keep certain records
related to duplicate labels sent to vessel
SAE J1939–05, Marine Stern
manufacturers.
Drive and Inboard Spark-Igni(3) In § 1045.145 we include various
tion Engine On-Board
reporting and recordkeeping
Diagnostics Implementation
Guide, February 2008 ...........
1045.110 requirements related to interim
provisions.
(4) In subpart C of this part we
(b) [Reserved]
identify a wide range of information
§ 1045.815 What provisions apply to
required to certify engines.
confidential information?
(5) In §§ 1045.345 and 1045.350 we
(a) Clearly show what you consider
specify certain records related to
confidential by marking, circling,
production-line testing.
bracketing, stamping, or some other
(6) In §§ 1045.420 and 1045.425 we
method.
specify certain records related to in-use
(b) We will store your confidential
testing.
information as described in 40 CFR part
(7) In subpart G of this part we
2. Also, we will disclose it only as
identify several reporting and
specified in 40 CFR part 2. This applies
recordkeeping items for making
both to any information you send us and demonstrations and getting approval
to any information we collect from
related to various special compliance
inspections, audits, or other site visits.
provisions.
(c) If you send us a second copy
(8) In §§ 1045.725, 1045.730, and
without the confidential information,
1045.735 we specify certain records
we will assume it contains nothing
related to averaging, banking, and
confidential whenever we need to
trading.
release information from it.
(b) We specify the following
(d) If you send us information without requirements related to vessel or
claiming it is confidential, we may make component certification in 40 CFR part
it available to the public without further 1060:
notice to you, as described in 40 CFR
(1) In 40 CFR 1060.20 we give an
2.204.
overview of principles for reporting
information.
§ 1045.820 How do I request a hearing?
(2) In 40 CFR part 1060, subpart C, we
(a) You may request a hearing under
identify a wide range of information
certain circumstances as described
required to certify products.
elsewhere in this part. To do this, you
(3) In 40 CFR 1060.301 we require
must file a written request, including a
manufacturers to make engines or
description of your objection and any
supporting data, within 30 days after we vessels available for our testing if we
make such a request.
make a decision.
(4) In 40 CFR 1060.505 we specify
(b) For a hearing you request under
information needs for establishing
the provisions of this part, we will
various changes to published test
approve your request if we find that
procedures.
your request raises a substantial factual
(c) We specify the following
issue.
requirements related to testing in 40
(c) If we agree to hold a hearing, we
CFR part 1065:
will use the procedures specified in 40
(1) In 40 CFR 1065.2 we give an
CFR part 1068, subpart G.
overview of principles for reporting
§ 1045.825 What reporting and
information.
recordkeeping requirements apply under
(2) In 40 CFR 1065.10 and 1065.12 we
this part?
specify information needs for
Under the Paperwork Reduction Act
establishing various changes to
(44 U.S.C. 3501 et seq.), the Office of
published test procedures.
Management and Budget approves the
(3) In 40 CFR 1065.25 we establish
reporting and recordkeeping specified
basic guidelines for storing test
in the applicable regulations. The
information.
following items illustrate the kind of
(4) In 40 CFR 1065.695 we identify
reporting and recordkeeping we require data that may be appropriate for
for engines and vessels regulated under
collecting during testing of in-use
this part:
engines using portable analyzers.
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(d) We specify the following
requirements related to the general
compliance provisions in 40 CFR part
1068:
(1) In 40 CFR 1068.5 we establish a
process for evaluating good engineering
judgment related to testing and
certification.
(2) In 40 CFR 1068.25 we describe
general provisions related to sending
and keeping information.
(3) In 40 CFR 1068.27 we require
manufacturers to make engines available
for our testing or inspection if we make
such a request.
(4) In 40 CFR 1068.105 we require
vessel manufacturers to keep certain
records related to duplicate labels from
engine manufacturers.
(5) In 40 CFR 1068.120 we specify
recordkeeping related to rebuilding
engines.
(6) In 40 CFR part 1068, subpart C, we
identify several reporting and
recordkeeping items for making
demonstrations and getting approval
related to various exemptions.
(7) In 40 CFR part 1068, subpart D, we
identify several reporting and
recordkeeping items for making
demonstrations and getting approval
related to importing engines.
(8) In 40 CFR 1068.450 and 1068.455
we specify certain records related to
testing production-line engines in a
selective enforcement audit.
(9) In 40 CFR 1068.501 we specify
certain records related to investigating
and reporting emission-related defects.
(10) In 40 CFR 1068.525 and 1068.530
we specify certain records related to
recalling nonconforming engines.
Appendix I to Part 1045—Summary of
Previous Emission Standards
2 Except
Appendix II to Part 1045—Duty Cycles
for Propulsion Marine Engines
(a) The following duty cycle applies for
discrete-mode testing:
Engine
speed1
...................................................................................
...................................................................................
...................................................................................
...................................................................................
...................................................................................
1 Speed
(b) See 40 CFR 91.104 for standards that
applied to outboard and personal watercraft
engines during the phase-in period.
(a) The following standards apply to
outboard and personal watercraft engines
produced before the model years specified in
E4 Mode No.
1
2
3
4
5
§ 1045.1 (since the end of the phase-in period
specified in 40 CFR 91.104):
(1) For engines at or below 4.3 kW, the
HC+NOX standard is 81.00 g/kW-hr.
(2) For engines above 4.3 kW, the following
HC+NOX standard applies:
STD = 6.00 + 0.250 · (151 + 557/P0.9)
Where:
STD = The HC+NOX emission standard, in g/
kW-hr.
P = The average power of an engine family,
in kW.
Torque
(percent) 2
Maximum test speed ...................................................
80% .............................................................................
60% .............................................................................
40% .............................................................................
Warm idle ....................................................................
Weighting
factors
100
71.6
46.5
25.3
0
0.06
0.14
0.15
0.25
0.40
terms are defined in 40 CFR part 1065. Percent speed values are relative to maximum test speed.
as noted in § 1045.505, the percent torque is relative to maximum torque at maximum test speed.
(b) The following duty cycle applies for
ramped-modal testing:
Time in mode
(seconds)
RMC Mode
1a Steady-state .........................................................
1b Transition .............................................................
2a Steady-state .........................................................
2b Transition .............................................................
*3a Steady-state .......................................................
3b Transition .............................................................
4a Steady-state .........................................................
4b Transition .............................................................
5a Steady-state .........................................................
5b Transition .............................................................
6 Steady-state ...........................................................
225
20
63
20
271
20
151
20
161
20
229
Engine speed
1,2
Torque (percent)
Idle ...........................................................................
Linear transition .......................................................
Maximum test speed ................................................
Linear transition .......................................................
40% ..........................................................................
Linear transition .......................................................
80% ..........................................................................
Linear transition .......................................................
60% ..........................................................................
Linear transition .......................................................
Warm idle .................................................................
2,3
0
Linear transition
100
Linear transition
25.3%
Linear transition
71.6%
Linear transition
46.5%
Linear transition
0
1 Speed
terms are defined in 40 CFR part 1065. Percent speed values are relative to maximum test speed.
from one mode to the next within a 20-second transition phase. During the transition phase, command linear progressions of speed
and torque from the speed setting and torque setting of the current mode to the speed setting and torque setting of the next mode.
3 Except as noted in § 1045.505, the percent torque is relative to maximum torque at maximum test speed.
2 Advance
PART 1048—CONTROL OF EMISSIONS
FROM NEW, LARGE NONROAD
SPARK-IGNITION ENGINES
99. The authority citation for part
1048 continues to read as follows:
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■
Authority: 42 U.S.C. 7401–7671q.
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Subpart A—[Amended]
100. Section 1048.1 is amended by
revising paragraph (d) to read as
follows:
■
§ 1048.1
Does this part apply to me?
*
*
*
*
*
(d) In certain cases, the regulations in
this part 1048 apply to engines with
maximum engine power at or below 19
kW that would otherwise be covered by
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40 CFR part 90 or 1054. See 40 CFR
90.913 or 1054.615 for provisions
related to this allowance.
■ 101. A new § 1048.2 is added to read
as follows:
§ 1048.2 Who is responsible for
compliance?
The regulations in this part 1048
contain provisions that affect both
engine manufacturers and others.
However, the requirements of this part
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are generally addressed to the engine
manufacturer. The term ‘‘you’’ generally
means the engine manufacturer, as
defined in § 1048.801, especially for
issues related to certification (including
production-line testing, reporting, etc.).
■ 102. Section 1048.5 is amended by
revising paragraph (b) and adding
paragraph (c) to read as follows:
§ 1048.5 Which engines are excluded from
this part’s requirements?
*
*
*
*
*
(b) Propulsion marine engines. See 40
CFR parts 91 and 1045. This part
applies with respect to auxiliary marine
engines.
(c) Engines that are certified to meet
the requirements of 40 CFR parts 92 or
1033 (locomotive engines), or are
otherwise subject to 40 CFR parts 92 or
1033.
■ 103. Section 1048.10 is amended by
revising the introductory text to read as
follows:
§ 1048.10
How is this part organized?
This part 1048 is divided into the
following subparts:
*
*
*
*
*
■ 104. Section 1048.15 is amended as
follows:
■ a. By revising the section heading.
■ b. By redesignating paragraphs (a)
through (c) as paragraphs (b) through
(d), respectively.
■ c. By adding a new paragraph (a).
§ 1048.105 What evaporative emission
standards and requirements apply?
§ 1048.15 Do any other regulation parts
apply to me?
(a) Part 1060 of this chapter describes
standards and procedures for
controlling evaporative emissions from
engines fueled by gasoline or other
volatile liquid fuels and the associated
fuel systems. These requirements apply
to engine manufacturers as specified in
this part 1048. Part 1060 applies
optionally for equipment manufacturers
and fuel-tank manufacturers for
certifying their products.
*
*
*
*
*
Subpart B—[Amended]
105. Section 1048.101 is amended to
read as follows:
■ a. By adding paragraph (a)(2)(iv).
■ b. By removing paragraph (a)(4).
■ c. By revising paragraphs (e)(1), (e)(2),
and (e)(3).
■ d. By revising paragraphs (f) and (h)
to read as follows:
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■
§ 1048.101 What exhaust emission
standards must my engines meet?
*
*
*
(a) * * *
(2) * * *
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*
*
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(iv) Constant-speed engines and
severe-duty engines.
*
*
*
*
*
(e) * * *
(1) Natural gas-fueled engines: NMHC
emissions.
(2) Alcohol-fueled engines: THCE
emissions.
(3) Other engines: THC emissions.
(f) Small engines. Certain engines
with total displacement at or below
1000 cc may comply with the
requirements of 40 CFR part 90 or 1054
instead of complying with the
requirements of this part, as described
in § 1048.615.
*
*
*
*
*
(h) Applicability for testing. The dutycycle emission standards in this subpart
apply to all testing performed according
to the procedures in §§ 1048.505 and
1048.510, including certification,
production-line, and in-use testing. The
field-testing standards apply for all
testing performed according to the
procedures of subpart F of this part.
■ 106. Section 1048.105 is revised to
read as follows:
Starting in the 2007 model year, new
engines that run on a volatile liquid fuel
(such as gasoline) must meet the
emission standards of this section over
a useful life of five years, except as
specified in paragraph (f) of this section.
Note that § 1048.245 allows you to use
design-based certification instead of
generating new emission data.
(a) Fuel line permeation. For
nonmetallic fuel lines, you must specify
and use products that meet the Category
1 specifications for permeation in SAE
J2260 (incorporated by reference in
§ 1048.810).
(b) [Reserved]
(c) Diurnal emissions. Evaporative
hydrocarbon emissions may not exceed
0.2 grams per gallon of fuel tank
capacity when measured using the test
procedures specified in § 1048.501.
Diurnal emission controls must
continue to function during engine
operation.
(d) Running loss. Liquid fuel in the
fuel tank may not reach boiling during
continuous engine operation in the final
installation at an ambient temperature
of 30 °C. Note that gasoline with a Reid
vapor pressure of 62 kPa (9 psi) begins
to boil at about 53 °C at atmospheric
pressure, and at about 60 °C for fuel
tanks that hold pressure as described in
§ 1048.245(e)(1)(i).
(e) Installation. If other companies
install your engines in their equipment,
you may introduce your engines into
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U.S. commerce without meeting all the
requirements in this section. However,
you must give equipment manufacturers
any appropriate instructions so that
fully assembled equipment will meet all
the requirements in this section, as
described in § 1048.130. Your
instructions may specify that equipment
manufacturers may alternatively use
other fuel-system components that have
been certified under 40 CFR part 1060.
Introducing equipment into U.S.
commerce without meeting all the
requirements of this section violates 40
CFR 1068.101(a)(1).
(f) Motor vehicles and marine vessels.
Motor vehicles and marine vessels may
contain engines subject to the exhaust
emission standards in this part 1048.
Evaporative emission standards apply to
these products as follows:
(1) Marine vessels using sparkignition engines are subject to the
requirements of 40 CFR part 1045. The
vessels are not required to comply with
the evaporative emission standards and
related requirements of this part 1048.
(2) Motor vehicles are subject to the
requirements of 40 CFR part 86. They
are not required to comply with the
evaporative emission standards and
related requirements of this part 1048.
■ 107. Section 1048.110 is amended by
adding introductory text and revising
paragraphs (b) introductory text, (c), (d),
and (g) introductory text to read as
follows:
§ 1048.110 How must my engines
diagnose malfunctions?
The following engine-diagnostic
requirements apply for engines
equipped with three-way catalysts and
closed-loop control of air-fuel ratios:
*
*
*
*
*
(b) Use a malfunction-indicator light
(MIL). The MIL must be readily visible
to the operator; it may be any color
except red. When the MIL goes on, it
must display ‘‘Check Engine,’’ ‘‘Service
Engine Soon,’’ or a similar message that
we approve. You may use sound in
addition to the light signal. The MIL
must go on under each of the following
circumstances:
*
*
*
*
*
(c) Control when the MIL can go out.
If the MIL goes on to show a
malfunction or system error, it must
remain on during all later engine
operation until servicing corrects the
malfunction. If the engine is not
serviced, but the malfunction or system
error does not recur for three
consecutive engine starts during which
the malfunctioning system is evaluated
and found to be working properly, the
MIL may stay off during later engine
operation.
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(d) Store trouble codes in computer
memory. Record and store in computer
memory any diagnostic trouble codes
showing a malfunction that should
illuminate the MIL. The stored codes
must identify the malfunctioning system
or component as uniquely as possible.
Make these codes available through the
data link connector as described in
paragraph (g) of this section. You may
store codes for conditions that do not
turn on the MIL. The system must store
a separate code to show when the
diagnostic system is disabled.
*
*
*
*
*
(g) Follow standard references for
formats, codes, and connections. Follow
conventions defined in 40 CFR 1045.110
or in the following documents
(incorporated by reference in
§ 1048.810) or ask us to approve using
updated versions of (or variations from)
these documents:
*
*
*
*
*
■ 108. Section 1048.115 is amended by
revising the section heading,
introductory text, and paragraph (e) to
read as follows:
§ 1048.115
apply?
What other requirements
Engines that are required to meet the
emission standards of this part must
meet the following requirements:
*
*
*
*
*
(e) Adjustable parameters. Engines
that have adjustable parameters must
meet all the requirements of this part for
any adjustment in the physically
adjustable range. An operating
parameter is not considered adjustable if
you permanently seal it or if it is not
normally accessible using ordinary
tools. We may require that you set
adjustable parameters to any
specification within the adjustable range
during any testing, including
certification testing, production-line
testing, or in-use testing.
*
*
*
*
*
■ 109. Section 1048.120 is amended by
revising paragraph (c) to read as follows:
§ 1048.120 What emission-related warranty
requirements apply to me?
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*
*
*
*
*
(c) Components covered. The
emission-related warranty covers all
your components whose failure would
increase an engine’s emissions of any
regulated pollutant, including
components listed in 40 CFR part 1068,
Appendix I, and components from any
other system you develop to control
emissions. The emission-related
warranty covers these components even
if another company produces the
component for you. Your emission-
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related warranty does not cover
components whose failure would not
increase an engine’s emissions of any
regulated pollutant.
*
*
*
*
*
■ 110. Section 1048.125 is amended by
revising paragraphs (a)(1)(iii) and (d) to
read as follows:
§ 1048.125 What maintenance instructions
must I give to buyers?
*
*
*
*
*
(a) * * *
(1) * * *
(iii) You provide the maintenance free
of charge and clearly say so in your
maintenance instructions.
*
*
*
*
*
(d) Noncritical emission-related
maintenance. Subject to the provisions
of this paragraph (d), you may schedule
any amount of emission-related
inspection or maintenance that is not
covered by paragraph (a) of this section
(i.e., maintenance that is neither
explicitly identified as critical emissionrelated maintenance, nor that we
approve as critical emission-related
maintenance). Noncritical emissionrelated maintenance generally includes
changing spark plugs, re-seating valves,
or any other emission-related
maintenance on the components we
specify in 40 CFR part 1068, Appendix
I that is not covered in paragraph (a) of
this section. You must state in the
owners manual that these steps are not
necessary to keep the emission-related
warranty valid. If operators fail to do
this maintenance, this does not allow
you to disqualify those engines from inuse testing or deny a warranty claim. Do
not take these inspection or
maintenance steps during service
accumulation on your emission-data
engines.
*
*
*
*
*
■ 111. Section 1048.135 is amended by
revising paragraphs (c) and (f) to read as
follows:
§ 1048.135 How must I label and identify
the engines I produce?
*
*
*
*
*
(c) The label must—
(1) Include the heading ‘‘EMISSION
CONTROL INFORMATION’’.
(2) Include your full corporate name
and trademark. You may identify
another company and use its trademark
instead of yours if you comply with the
provisions of § 1048.635.
(3) Include EPA’s standardized
designation for the engine family (and
subfamily, where applicable).
(4) State the engine’s displacement (in
liters); however, you may omit this from
the label if all the engines in the engine
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family have the same per-cylinder
displacement and total displacement.
(5) State the date of manufacture
[DAY (optional), MONTH, and YEAR];
however, you may omit this from the
label if you stamp, engrave, or otherwise
permanently identify it elsewhere on
the engine, in which case you must also
describe in your application for
certification where you will identify the
date on the engine.
(6) Identify the emission control
system. Use terms and abbreviations as
described in 40 CFR 1068.45. You may
omit this information from the label if
there is not enough room for it and you
put it in the owners manual instead.
(7) State: ‘‘THIS ENGINE IS
CERTIFIED TO OPERATE ON [specify
operating fuel or fuels].’’
(8) Identify any requirements for fuel
and lubricants. You may omit this
information from the label if there is not
enough room for it and you put it in the
owners manual instead.
(9) List specifications and adjustments
for engine tuneups; show the proper
position for the transmission during
tuneup and state which accessories
should be operating. You may omit this
information from the label if there is not
enough room for it and you put it in the
owners manual instead.
(10) State the useful life for your
engine family if it has a longer useful
life under § 1048.101(g)(1) or a
shortened useful life under
§ 1048.101(g)(2).
(11) Identify the emission standards to
which you have certified the engine (in
g/kW-hr).
(12) Include one of the following
compliance statements:
(i) For engines that may be used in
nonroad or stationary equipment, state:
‘‘THIS ENGINE COMPLIES WITH U.S.
EPA REGULATIONS FOR [MODEL
YEAR] NONROAD AND STATIONARY
ENGINES.’’
(ii) For engines that will be used only
in nonroad equipment, state: ‘‘THIS
ENGINE COMPLIES WITH U.S. EPA
REGULATIONS FOR [MODEL YEAR]
NONROAD ENGINES.’’
(iii) For engines that will be used only
in stationary equipment, state: ‘‘THIS
ENGINE COMPLIES WITH U.S. EPA
REGULATIONS FOR [MODEL YEAR]
STATIONARY ENGINES.’’
(13) Include any of the following
additional statements for special
situations if they apply to your engines:
(i) If your engines are certified only
for constant-speed operation, state:
‘‘USE IN CONSTANT-SPEED
APPLICATIONS ONLY.’’
(ii) If your engines are certified only
for variable-speed operation, state: ‘‘USE
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IN VARIABLE-SPEED APPLICATIONS
ONLY.’’
(iii) If your engines are certified only
for high-load engines, state: ‘‘THIS
ENGINE IS NOT INTENDED FOR
OPERATION AT LESS THAN 75
PERCENT OF FULL LOAD.’’
(iv) If you certify your engines under
§ 1048.101(d), and show in your
application for certification that in-use
engines will experience infrequent highload operation, state: ‘‘THIS ENGINE IS
NOT INTENDED FOR OPERATION AT
MORE THAN PERCENT OF FULL
LOAD.’’ Specify the appropriate
percentage of full load based on the
nature of the engine protection. You
may add other statements to discourage
operation in engine-protection modes.
(v) If your engines are certified to the
voluntary standards in § 1048.140, state:
‘‘BLUE SKY SERIES’’ and identify the
standard to which you certify the
engines.
*
*
*
*
*
(f) If you obscure the engine label
while installing the engine in the
equipment such that the label cannot be
read during normal maintenance, you
must place a duplicate label on the
equipment. If others install your engine
in their equipment in a way that
obscures the engine label, we require
them to add a duplicate label on the
equipment (see 40 CFR 1068.105); in
that case, give them the number of
duplicate labels they request and keep
the following records for at least five
years:
(1) Written documentation of the
request from the equipment
manufacturer.
(2) The number of duplicate labels
you send for each engine family and the
date you sent them.
112. Section 1048.140 is revised to
read as follows:
■
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§ 1048.140 What are the provisions for
certifying Blue Sky Series engines?
This section defines voluntary
standards for a recognized level of
superior emission control for engines
designated as ‘‘Blue Sky Series’’
engines. If you certify an engine family
under this section, it is subject to all the
requirements of this part as if these
voluntary standards were mandatory. To
receive a certificate of conformity as
‘‘Blue Sky Series,’’ you must certify to
one of the sets of exhaust emission
standards in the following table:
(p) * * *
TABLE 1 OF § 1048.140—STANDARDS
(1) Present exhaust emission data for
FOR BLUE SKY SERIES ENGINES (g/
HC, NOX, and CO on an emission-data
KW–hr)
Standards for steadystate and transient
test
procedures
HC+NOX
CO
HC+NOX
CO
0.80
0.60
0.40
0.20
0.10
4.4
4.4
4.4
4.4
4.4
1.10
0.84
0.56
0.28
0.14
6.6
6.6
6.6
6.6
6.6
113. Section 1048.145 is amended by
adding paragraphs (j) and (k) to read as
follows:
■
§ 1048.145 What provisions apply only for
a limited time?
*
*
*
*
*
(j) Delayed compliance with labeling
requirements. Before the 2010 model
year, you may omit the dates of
manufacture from the emission control
information label as specified in
§ 1048.135(c)(5) if you keep those
records and provide them to us upon
request.
(k) Delayed compliance with fuel tank
permeation requirements. Before the
2010 model year, you may omit the
permeation-related requirements related
to plastic fuel tanks in
§ 1048.245(e)(1)(i) and § 1048.501(e).
Subpart C—[Amended]
114. Section 1048.201 is amended by
revising paragraph (a) to read as follows:
■
§ 1048.201 What are the general
requirements for obtaining a certificate of
conformity?
(a) You must send us a separate
application for a certificate of
conformity for each engine family. A
certificate of conformity is valid starting
with the indicated effective date, but it
is not valid for any production after
December 31 of the model year for
which it is issued. No certificate will be
issued after December 31 of the model
year.
*
*
*
*
*
■ 115. Section 1048.205 is amended as
follows:
■ a. By revising paragraph (p)(1).
■ b. By revising paragraph (q).
■ c. By revising paragraph (r)
introductory text.
■ d. By revising paragraph (s).
■ e. By revising paragraph (y).
■ f. By revising paragraph (aa).
§ 1048.205 What must I include in my
application?
*
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Standards for
field-testing procedures
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*
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*
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engine to show your engines meet the
applicable duty-cycle emission
standards we specify in § 1048.101.
Show emission figures before and after
applying deterioration factors for each
engine. Include emission results for
each mode if you do discrete-mode
testing under § 1048.505. Include test
data for each type of fuel from 40 CFR
part 1065, subpart H, on which you
intend for engines in the engine family
to operate (for example, gasoline,
liquefied petroleum gas, methanol, or
natural gas). If we specify more than one
grade of any fuel type (for example, a
summer grade and winter grade of
gasoline), you need to submit test data
only for one grade unless the regulations
of this part specify otherwise for your
engine. Note that § 1048.235 allows you
to submit an application in certain cases
without new emission data.
*
*
*
*
*
(q) State that all the engines in the
engine family comply with the fieldtesting emission standards we specify in
§ 1048.101(c) for all normal operation
and use when tested as specified in
§ 1048.515. Describe any relevant
testing, engineering analysis, or other
information in sufficient detail to
support your statement.
(r) For engines not subject to transient
testing requirements in § 148.101(a),
include information showing how your
emission controls will function during
normal in-use transient operation. For
example, this might include the
following:
*
*
*
*
*
(s) Report all test results, including
those from invalid tests or from any
other tests, whether or not they were
conducted according to the test
procedures of subpart F of this part. If
you measure CO2, report those emission
levels (in g/kW-hr). We may ask you to
send other information to confirm that
your tests were valid under the
requirements of this part and 40 CFR
part 1065.
*
*
*
*
*
(y) Include good-faith estimates of
U.S.-directed production volumes.
Include a justification for the estimated
production volumes if they are
substantially different than actual
production volumes in earlier years for
similar models.
*
*
*
*
*
(aa) Name an agent for service located
in the United States. Service on this
agent constitutes service on you or any
of your officers or employees for any
action by EPA or otherwise by the
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United States related to the
requirements of this part.
■ 116. Section 1048.220 is amended by
revising the introductory text and
paragraph (a) to read as follows:
§ 1048.220 How do I amend the
maintenance instructions in my
application?
You may amend your emissionrelated maintenance instructions after
you submit your application for
certification as long as the amended
instructions remain consistent with the
provisions of § 1048.125. You must send
the Designated Compliance Officer a
written request to amend your
application for certification for an
engine family if you want to change the
emission-related maintenance
instructions in a way that could affect
emissions. In your request, describe the
proposed changes to the maintenance
instructions. If operators follow the
original maintenance instructions rather
than the newly specified maintenance,
this does not allow you to disqualify
those engines from in-use testing or
deny a warranty claim.
(a) If you are decreasing, replacing, or
eliminating any specified maintenance,
you may distribute the new
maintenance instructions to your
customers 30 days after we receive your
request, unless we disapprove your
request. This would generally include
replacing one maintenance step with
another. We may approve a shorter time
or waive this requirement.
*
*
*
*
*
■ 117. Section 1048.225 is revised to
read as follows:
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§ 1048.225 How do I amend my application
for certification to include new or modified
engine configurations?
Before we issue you a certificate of
conformity, you may amend your
application to include new or modified
engine configurations, subject to the
provisions of this section. After we have
issued your certificate of conformity,
you may send us an amended
application requesting that we include
new or modified engine configurations
within the scope of the certificate,
subject to the provisions of this section.
You must amend your application if any
changes occur with respect to any
information included in your
application.
(a) You must amend your application
before you take any of the following
actions:
(1) Add an engine configuration to an
engine family. In this case, the engine
configuration added must be consistent
with other engine configurations in the
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engine family with respect to the criteria
listed in § 1048.230.
(2) Change an engine configuration
already included in an engine family in
a way that may affect emissions, or
change any of the components you
described in your application for
certification. This includes production
and design changes that may affect
emissions any time during the engine’s
lifetime.
(b) To amend your application for
certification, send the Designated
Compliance Officer the following
information:
(1) Describe in detail the addition or
change in the engine model or
configuration you intend to make.
(2) Include engineering evaluations or
data showing that the amended engine
family complies with all applicable
requirements. You may do this by
showing that the original emission-data
engine is still appropriate for showing
that the amended family complies with
all applicable requirements.
(3) If the original emission-data
engine for the engine family is not
appropriate to show compliance for the
new or modified engine configuration,
include new test data showing that the
new or modified engine configuration
meets the requirements of this part.
(c) We may ask for more test data or
engineering evaluations. You must give
us these within 30 days after we request
them.
(d) For engine families already
covered by a certificate of conformity,
we will determine whether the existing
certificate of conformity covers your
newly added or modified engine. You
may ask for a hearing if we deny your
request (see § 1048.820).
(e) For engine families already
covered by a certificate of conformity,
you may start producing the new or
modified engine configuration anytime
after you send us your amended
application and before we make a
decision under paragraph (d) of this
section. However, if we determine that
the affected engines do not meet
applicable requirements, we will notify
you to cease production of the engines
and may require you to recall the
engines at no expense to the owner.
Choosing to produce engines under this
paragraph (e) is deemed to be consent to
recall all engines that we determine do
not meet applicable emission standards
or other requirements and to remedy the
nonconformity at no expense to the
owner. If you do not provide
information required under paragraph
(c) of this section within 30 days after
we request it, you must stop producing
the new or modified engines.
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118. Section 1048.230 is amended by
revising paragraphs (a), (b)(3), and (d)
and removing paragraph (b)(7) to read as
follows:
■
§ 1048.230
families?
How do I select engine
(a) For purposes of certification,
divide your product line into families of
engines that are expected to have
similar emission characteristics
throughout the useful life as described
in this section. Your engine family is
limited to a single model year.
(b) * * *
(3) Configuration of the fuel system
(for example, fuel-injected vs.
carbureted gasoline engines).
*
*
*
*
*
(d) In unusual circumstances, you
may group engines that are not identical
with respect to the things listed in
paragraph (b) of this section in the same
engine family if you show that their
emission characteristics during the
useful life will be similar.
*
*
*
*
*
■ 119. Section 1048.235 is amended by
revising paragraphs (a), (c)(4), (d)
introductory text, (d)(1), and (e) to read
as follows:
§ 1048.235 What emission testing must I
perform for my application for a certificate
of conformity?
*
*
*
*
*
(a) Test your emission-data engines
using the procedures and equipment
specified in subpart F of this part.
*
*
*
*
*
(c) * * *
(4) Before we test one of your engines,
we may calibrate it within normal
production tolerances for anything we
do not consider an adjustable parameter.
For example, this would apply where
we determine that an engine parameter
is not an adjustable parameter (as
defined in § 1048.801) but that it is
subject to production variability.
(d) You may ask to use carryover
emission data from a previous model
year instead of doing new tests, but only
if all the following are true:
(1) The engine family from the
previous model year differs from the
current engine family only with respect
to model year or other characteristics
unrelated to emissions. You may also
ask to add a configuration subject to
§ 1048.225.
*
*
*
*
*
(e) We may require you to test another
engine of the same or different
configuration in addition to the engine
tested under paragraph (b) of this
section.
*
*
*
*
*
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120. Section 1048.240 is amended by
revising paragraphs (a), (b), and (c) to
read as follows:
■
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§ 1048.240 How do I demonstrate that my
engine family complies with exhaust
emission standards?
(a) For purposes of certification, your
engine family is considered in
compliance with the applicable
numerical emission standards in
§ 1048.101(a) and (b) if all emission-data
engines representing that family have
test results showing deteriorated
emission levels at or below these
standards. This includes all test points
over the course of the durability
demonstration.
(b) Your engine family is deemed not
to comply if any emission-data engine
representing that family has test results
showing a deteriorated emission level
for any pollutant that is above an
applicable emission standard from
§ 1048.101. This includes all test points
over the course of the durability
demonstration.
(c) To compare emission levels from
the emission-data engine with the
applicable emission standards, apply
deterioration factors to the measured
emission levels for each pollutant.
Specify the deterioration factors based
on emission measurements using four
significant figures, consistent with good
engineering judgment. For example,
your deterioration factors must take into
account any available data from in-use
testing with similar engines (see subpart
E of this part). Small-volume engine
manufacturers may use assigned
deterioration factors that we establish.
In addition, anyone may use assigned
deterioration factors for engine families
with a projected U.S.-directed
production volume at or below 300
engines. Apply deterioration factors as
follows:
(1) Multiplicative deterioration factor.
Except as specified in paragraph (c)(2)
of this section, use a multiplicative
deterioration factor for exhaust
emissions. A multiplicative
deterioration factor is the ratio of
exhaust emissions at the end of useful
life to exhaust emissions at the low-hour
test point. Adjust the official emission
results for each tested engine at the
selected test point by multiplying the
measured emissions by the deterioration
factor. If the factor is less than one, use
one.
(2) Additive deterioration factor. Use
an additive deterioration factor for
exhaust emissions if engines do not use
aftertreatment technology. Also, you
may use an additive deterioration factor
for exhaust emissions for a particular
pollutant if all the emission-data
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engines in the engine family have lowhour emission levels at or below 0.3 g/
kW-hr for HC+NOX or 0.5 g/kW-hr for
CO, unless a multiplicative
deterioration factor is more appropriate.
For example, you should use a
multiplicative deterioration factor if
emission increases are best represented
by the ratio of exhaust emissions at the
end of the useful life to exhaust
emissions at the low-hour test point. An
additive deterioration factor is the
difference between exhaust emissions at
the end of useful life and exhaust
emissions at the low-hour test point.
Adjust the official emission results for
each tested engine at the selected test
point by adding the factor to the
measured emissions. If the factor is less
than zero, use zero.
*
*
*
*
*
■ 121. Section 1048.245 is amended by
revising paragraphs (c) and (e) to read as
follows:
§ 1048.245 How do I demonstrate that my
engine family complies with evaporative
emission standards?
*
*
*
*
*
(c) Use good engineering judgment to
develop a test plan to establish
deterioration factors to show how much
emissions increase at the end of the
useful life.
*
*
*
*
*
(e) You may demonstrate that your
engine family complies with the
evaporative emission standards by
demonstrating that you use the
following control technologies:
(1) For certification to the standards
specified in § 1048.105(a)(1), with the
following technologies:
(i) Use a tethered or self-closing gas
cap on a fuel tank that stays sealed up
to a positive pressure of 24.5 kPa (3.5
psig); however, they may contain air
inlets that open when there is a vacuum
pressure inside the tank. Nonmetal fuel
tanks must also use one of the
qualifying designs for controlling
permeation emissions specified in 40
CFR 1060.240.
(ii) [Reserved]
(2) For certification to the standards
specified in § 1048.105(a)(3),
demonstrating that you use design
features to prevent fuel boiling under all
normal operation. If you install engines
in equipment, you may do this using
fuel temperature data measured during
normal operation. Otherwise, you may
do this by including appropriate
information in your emission-related
installation instructions.
(3) We may establish additional
options for design-based certification
where we find that new test data
demonstrate that a technology will
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ensure compliance with the emission
standards in this section
■ 122. Section 1048.250 is amended as
follows:
■ a. By removing paragraph (d).
■ b. By redesignating paragraphs (a)
through (c) as paragraphs (b) through
(d), respectively.
■ c. By adding a new paragraph (a).
■ d. By revising the newly redesignated
paragraph (c).
§ 1048.250 What records must I keep and
make available to EPA?
(a) Send the Designated Compliance
Officer information related to your U.S.directed production volumes as
described in § 1048.345. In addition,
within 45 days after the end of the
model year, you must send us a report
describing information about engines
you produced during the model year as
follows:
(1) State the total production volume
for each engine family that is not subject
to reporting under § 1048.345.
(2) State the total production volume
for any engine family for which you
produce engines after completing the
reports required in § 1048.345.
(3) For production volumes you report
under this paragraph (a), identify
whether or not the figures include
California sales. Include a separate
count of production volumes for
California sales if those figures are
available.
*
*
*
*
*
(c) Keep data from routine emission
tests (such as test cell temperatures and
relative humidity readings) for one year
after we issue the associated certificate
of conformity. Keep all other
information specified in this section for
eight years after we issue your
certificate.
*
*
*
*
*
■ 123. Section 1048.255 is amended by
revising the section heading and
paragraph (d) to read as follows:
§ 1048.255 What decisions may EPA make
regarding my certificate of conformity?
*
*
*
*
*
(d) We may void your certificate if
you do not keep the records we require
or do not give us information as
required under this part or the Act.
*
*
*
*
*
Subpart D—[Amended]
124. Section 1048.301 is revised to
read as follows:
■
§ 1048.301 When must I test my
production-line engines?
(a) If you produce engines that are
subject to the requirements of this part,
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you must test them as described in this
subpart, except as follows:
(1) [Reserved]
(2) We may exempt engine families
with a projected U.S.-directed
production volume below 150 units
from routine testing under this subpart.
Request this exemption in your
application for certification and include
your basis for projecting a production
volume below 150 units. We will
approve your request if we agree that
you have made good-faith estimates of
your production volumes. Your
exemption is approved when we grant
your certificate. You must promptly
notify us if your actual production
exceeds 150 units during the model
year. If you exceed the production limit
or if there is evidence of a
nonconformity, we may require you to
test production-line engines under this
subpart, or under 40 CFR part 1068,
subpart E, even if we have approved an
exemption under this paragraph (a)(2).
(b) We may suspend or revoke your
certificate of conformity for certain
engine families if your production-line
engines do not meet the requirements of
this part or you do not fulfill your
obligations under this subpart (see
§§ 1048.325 and 1048.340).
(c) Other regulatory provisions
authorize us to suspend, revoke, or void
your certificate of conformity, or order
recalls for engine families, without
regard to whether they have passed
these production-line testing
requirements. The requirements of this
subpart do not affect our ability to do
selective enforcement audits, as
described in part 1068 of this chapter.
Individual engines in families that pass
these production-line testing
requirements must also conform to all
applicable regulations of this part and
part 1068 of this chapter.
(d) You may use alternate programs
for testing production-line engines in
the following circumstances:
(1) You may use analyzers and
sampling systems that meet the fieldtesting requirements of 40 CFR part
1065, subpart J, but not the otherwise
applicable requirements in 40 CFR part
1065 for laboratory testing, to
demonstrate compliance with dutycycle emission standards if you double
the minimum sampling rate specified in
§ 1048.310(b). Use measured test results
to determine whether engines comply
with applicable standards without
applying a measurement allowance.
This alternate program does not require
prior approval but we may disallow use
of this option where we determine that
use of field-grade equipment would
prevent you from being able to
demonstrate that your engines are being
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produced to conform to the
specifications in your application for
certification.
(2) You may ask to use another
alternate program for testing
production-line engines. In your
request, you must show us that the
alternate program gives equal assurance
that your products meet the
requirements of this part. We may waive
some or all of this subpart’s
requirements if we approve your
alternate approach. For example, in
certain circumstances you may be able
to give us equal assurance that your
products meet the requirements of this
part by using less rigorous measurement
methods if you offset that by increasing
the number of test engines.
(e) If you certify an engine family with
carryover emission data, as described in
§ 1048.235(d), and these equivalent
engine families consistently pass the
production-line testing requirements
over the preceding two-year period, you
may ask for a reduced testing rate for
further production-line testing for that
family. The minimum testing rate is one
engine per engine family. If we reduce
your testing rate, we may limit our
approval to any number of model years.
In determining whether to approve your
request, we may consider the number of
engines that have failed the emission
tests.
(f) We may ask you to make a
reasonable number of production-line
engines available for a reasonable time
so we can test or inspect them for
compliance with the requirements of
this part.
■ 125. Section 1048.305 is amended by
adding introductory text and revising
paragraphs (a), (d), and (g) to read as
follows:
§ 1048.305 How must I prepare and test my
production-line engines?
This section describes how to prepare
and test production-line engines. You
must assemble the test engine in a way
that represents the assembly procedures
for other engines in the engine family.
You must ask us to approve any
deviations from your normal assembly
procedures for other production engines
in the engine family.
(a) Test procedures. Test your
production-line engines using either the
steady-state or transient testing
procedures specified in subpart F of this
part to show you meet the duty-cycle
emission standards in subpart B of this
part. The field-testing standards apply
for this testing, but you need not do
additional testing to show that
production-line engines meet the fieldtesting standards.
*
*
*
*
*
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59237
(d) Setting adjustable parameters.
Before any test, we may require you to
adjust any adjustable parameter to any
setting within its physically adjustable
range.
(1) We may require you to adjust idle
speed outside the physically adjustable
range as needed, but only until the
engine has stabilized emission levels
(see paragraph (e) of this section). We
may ask you for information needed to
establish an alternate minimum idle
speed.
(2) We may specify adjustments
within the physically adjustable range
by considering their effect on emission
levels. We may also consider how likely
it is that someone will make such an
adjustment with in-use equipment.
*
*
*
*
*
(g) Retesting after invalid tests. You
may retest an engine if you determine
an emission test is invalid under
subpart F of this part. Explain in your
written report reasons for invalidating
any test and the emission results from
all tests. If we determine that you
improperly invalidated a test, we may
require you to ask for our approval for
future testing before substituting results
of the new tests for invalid ones.
■ 126. Section 1048.310 is amended as
follows:
■ a. By revising paragraph (a).
■ b. By revising paragraph (c)
introductory text.
■ c. By revising paragraph (c)(2).
■ d. By revising paragraph (f).
■ e. By revising paragraph (g).
■ f. By revising paragraph (h).
§ 1048.310 How must I select engines for
production-line testing?
(a) Use test results from two engines
each quarter to calculate the required
sample size for the model year for each
engine family.
*
*
*
*
*
(c) Calculate the required sample size
for each engine family. Separately
calculate this figure for HC+NOX and
CO. The required sample size is the
greater of these calculated values. Use
the following equation:
( t ⋅ σ)
N = 95
+1
( x − STD )
2
Where:
N = Required sample size for the model year.
t95 = 95% confidence coefficient, which
depends on the number of tests
completed, n, as specified in the table in
paragraph (c)(1) of this section. It defines
95% confidence intervals for a one-tail
distribution.
s = Test sample standard deviation (see
paragraph (c)(2) of this section).
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*
*
*
*
*
(2) Calculate the standard deviation,
s, for the test sample using the
following formula:
Where:
1
( X i − x )2 2
σ = ∑
( n − 1)
Xi = Emission test result for an individual
engine.
n = The number of tests completed in an
engine family.
mstockstill on PROD1PC66 with RULES2
*
*
*
*
*
(f) Distribute the remaining tests
evenly throughout the rest of the year.
You may need to adjust your schedule
for selecting engines if the required
sample size changes. If your scheduled
quarterly testing for the remainder of the
model year is sufficient to meet the
calculated sample size, you may wait
until the next quarter to do additional
testing. Continue to randomly select
engines from each engine family.
(g) Continue testing until one of the
following things happens:
(1) After completing the minimum
number of tests required in paragraph
(b) of this section, the number of tests
completed in an engine family, n, is
greater than the required sample size, N,
and the sample mean, x, is less than or
equal to the emission standard. For
example, if N = 5.1 after the fifth test,
the sample-size calculation does not
allow you to stop testing.
(2) The engine family does not
comply according to § 1048.315.
(3) You test 30 engines from the
engine family.
(4) You test one percent of your
projected annual U.S.-directed
production volume for the engine
family, rounded to the nearest whole
number. Do not count an engine under
this paragraph (g)(4) if it fails to meet an
applicable emission standard. You may
stop testing after you test one percent of
your production volume even if you
have not tested the number of engines
specified in paragraph (b) of this
section. For example, if projected
volume is 475 engines, test two engines
in each of the first two quarters and one
engine in the third quarter to fulfill your
testing requirements under this section
for that engine family.
(5) You choose to declare that the
engine family does not comply with the
requirements of this subpart.
(h) If the sample-size calculation
allows you to stop testing for one
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pollutant but not another, you must
continue measuring emission levels of
all pollutants for any additional tests
required under this section. However,
you need not continue making the
calculations specified in this subpart for
the pollutant for which testing is not
required. This paragraph (h) does not
affect the number of tests required
under this section, the required
calculations in § 1048.315, or the
remedial steps required under
§ 1048.320.
*
*
*
*
*
■ 127. Section 1048.315 is amended by
revising paragraphs (a) and (b) to read
as follows:
§ 1048.315 How do I know when my engine
family fails the production-line testing
requirements?
*
*
*
*
*
(a) Calculate your test results as
follows:
(1) Initial and final test results.
Calculate and round the test results for
each engine. If you do several tests on
an engine, calculate the initial results
for each test, then add all the test results
together and divide by the number of
tests. Round this final calculated value
for the final test results on that engine.
(2) Final deteriorated test results.
Apply the deterioration factor for the
engine family to the final test results
(see § 1048.240(c)).
(3) Round deteriorated test results.
Round the results to the number of
decimal places in the emission standard
expressed to one more decimal place.
(b) Construct the following CumSum
Equation for each engine family for
HC+NOX and CO emissions:
Ci = Max [0 or Ci-1 + Xi ¥ (STD + 0.25
× s)]
Where:
Ci = The current CumSum statistic.
Ci-1 = The previous CumSum statistic. For
the first test, the CumSum statistic is 0
(i.e., C1 = 0).
Xi = The current emission test result for an
individual engine.
STD = Emission standard.
*
*
*
*
*
128. Section 1048.320 is amended by
revising paragraph (b) to read as follows:
■
§ 1048.320 What happens if one of my
production-line engines fails to meet
emission standards?
*
*
*
*
*
(b) Include the test results and
describe the remedy for each engine in
the written report required under
§ 1048.345.
■ 129. Section 1048.325 is amended by
revising the section heading and
paragraph (c) to read as follows:
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§ 1048.325 What happens if an engine
family fails the production-line testing
requirements?
*
*
*
*
*
(c) Up to 15 days after we suspend the
certificate for an engine family, you may
ask for a hearing (see § 1048.820). If we
agree before a hearing occurs that we
used erroneous information in deciding
to suspend the certificate, we will
reinstate the certificate.
*
*
*
*
*
■ 130. Section 1048.345 is amended as
follows:
■ a. By removing the introductory text.
■ b. By revising paragraphs (a)(4), (a)(5),
(a)(6), and (a)(8).
■ c. By revising paragraphs (b) and (c).
§ 1048.345 What production-line testing
records must I send to EPA?
(a) * * *
(4) Describe each test engine,
including the engine family’s
identification and the engine’s model
year, build date, model number,
identification number, and number of
hours of operation before testing.
(5) Identify how you accumulated
hours of operation on the engines and
describe the procedure and schedule
you used.
(6) Provide the test number; the date,
time and duration of testing; test
procedure; all initial test results; final
test results; and final deteriorated test
results for all tests. Provide the emission
results for all measured pollutants.
Include information for both valid and
invalid tests and the reason for any
invalidation.
*
*
*
*
*
(8) Provide the CumSum analysis
required in § 1048.315 and the samplesize calculation required in § 1048.310
for each engine family.
*
*
*
*
*
(b) We may ask you to add
information to your written report, so
we can determine whether your new
engines conform with the requirements
of this subpart. We may also ask you to
send less information.
(c) An authorized representative of
your company must sign the following
statement:
We submit this report under Sections
208 and 213 of the Clean Air Act. Our
production-line testing conformed
completely with the requirements of 40
CFR part 1048. We have not changed
production processes or quality-control
procedures for test engines in a way that
might affect emission controls. All the
information in this report is true and
accurate, to the best of my knowledge.
I know of the penalties for violating the
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Clean Air Act and the regulations.
(Authorized Company Representative)
*
*
*
*
*
§ 1048.415 What happens if in-use engines
do not meet requirements?
132. Section 1048.405 is amended by
adding paragraph (d) to read as follows:
*
*
*
*
(c) We will consider failure rates,
average emission levels, and any
defects—among other things—to decide
on taking remedial action under this
subpart (see 40 CFR 1068.505). We may
consider the results from any voluntary
additional testing you perform. We may
also consider information related to
testing from other engine families
showing that you designed them to
exceed the minimum requirements for
controlling emissions. We may order a
recall before or after you complete
testing of an engine family if we
determine a substantial number of
engines do not conform to section 213
of the Act or to this part. The scope of
the recall may include other engine
families in the same or different model
years if the cause of the problem
identified in paragraph (a) of this
section applies more broadly than the
tested engine family, as allowed by the
Act.
(d) If in-use testing reveals a design or
manufacturing defect that prevents
engines from meeting the requirements
of this part, you must correct the defect
as soon as possible for any future
production for engines in every family
affected by the defect. See 40 CFR
1068.501 for additional requirements
related to defect reporting.
*
*
*
*
*
§ 1048.405
Subpart F—[Amended]
131. Section 1048.350 is amended by
revising paragraphs (b), (e), and (f) to
read as follows:
■
§ 1048.350
What records must I keep?
*
*
*
*
*
(b) Keep paper or electronic records of
your production-line testing for eight
years after you complete all the testing
required for an engine family in a model
year.
*
*
*
*
*
(e) If we ask, you must give us
projected or actual production figures
for an engine family. We may ask you
to divide your production figures by
maximum engine power, displacement,
fuel type, or assembly plant (if you
produce engines at more than one
plant).
(f) Keep records of the engine
identification number for each engine
you produce under each certificate of
conformity. You may identify these
numbers as a range. Give us these
records within 30 days if we ask for
them.
*
*
*
*
*
Subpart E—[Amended]
■
How does this program work?
*
*
*
*
*
(d) In appropriate extreme and
unusual circumstances that are clearly
outside your control and could not have
been avoided by the exercise of
prudence, diligence, and due care, we
may waive the in-use testing
requirement for an engine family. For
example, if your test fleet is destroyed
by severe weather during service
accumulation and we agree that
completion of testing is not possible, we
would generally waive testing
requirements for that engine family.
133. Section 1048.410 is amended by
revising paragraph (e) to read as follows:
■
§ 1048.410 How must I select, prepare, and
test my in-use engines?
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*
*
*
*
*
(e) You may do repeat measurements
with a test engine; however, you must
conduct the same number of tests on
each engine.
*
*
*
*
*
134. Section 1048.415 is amended by
revising paragraphs (c) and (d) to read
as follows:
■
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*
135. Section 1048.501 is amended by
revising paragraphs (c) and (e) and
removing paragraph (h) to read as
follows:
■
§ 1048.501
test?
How do I run a valid emission
*
*
*
*
*
(c) Use the fuels and lubricants
specified in 40 CFR part 1065, subpart
H, to perform valid tests for all the
testing we require in this part, except as
noted in § 1048.515. For service
accumulation, use the test fuel or any
commercially available fuel that is
representative of the fuel that in-use
engines will use.
*
*
*
*
*
(e) To test engines for evaporative
emissions, use the equipment and
procedures specified for testing diurnal
emissions as described in 40 CFR
1060.525, subject to the following
provisions:
(1) Precondition nonmetal fuel tanks
as specified in 40 CFR 1060.520(a) and
(b).
(2) For engines equipped with carbon
canisters that store fuel vapors that will
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59239
be purged for combustion in the engine,
precondition the canister as specified in
40 CFR 86.132–96(h) and then operate
the engine for 60 minutes over repeat
runs of the duty cycle specified in
Appendix I of this part.
(3) Start the diurnal emission test after
the engine is stabilized at room
temperatures, but within 36 hours after
the engine operation specified in
paragraph (e)(2) of this section.
(4) You may not separately measure
permeation emissions from nonmetal
fuel tanks for subtracting from the
diurnal emission measurement.
(5) Note that you may omit testing for
evaporative emissions during
certification if you certify by design, as
specified in § 1048.245.
*
*
*
*
*
■ 136. Section 1048.505 is revised to
read as follows:
§ 1048.505 What transient duty cycles
apply for laboratory testing?
This section describes how to test
engines under steady-state conditions.
In some cases, we allow you to choose
the appropriate steady-state duty cycle
for an engine. In these cases, you must
use the duty cycle you select in your
application for certification for all
testing you perform for that engine
family. If we test your engines to
confirm that they meet emission
standards, we will use the duty cycles
you select for your own testing. We may
also perform other testing as allowed by
the Clean Air Act.
(a) You may perform steady-state
testing with either discrete-mode or
ramped-modal cycles, as follows:
(1) For discrete-mode testing, sample
emissions separately for each mode,
then calculate an average emission level
for the whole cycle using the weighting
factors specified for each mode.
Calculate cycle statistics and compare
with the established criteria as specified
in 40 CFR 1065.514 to confirm that the
test is valid. Operate the engine and
sampling system as follows:
(i) Engines with lean NOX
aftertreatment. For lean-burn engines
that depend on aftertreatment to meet
the NOX emission standard, operate the
engine for 5–6 minutes, then sample
emissions for 1–3 minutes in each
mode.
(ii) Engines without lean NOX
aftertreatment. For other engines,
operate the engine for at least 5 minutes,
then sample emissions for at least 1
minute in each mode.
(2) For ramped-modal testing, start
sampling at the beginning of the first
mode and continue sampling until the
end of the last mode. Calculate
emissions and cycle statistics the same
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as for transient testing as specified in 40
CFR part 1065, subpart G.
(b) Measure emissions by testing the
engine on a dynamometer with one or
more of the following sets of duty cycles
to determine whether it meets the
steady-state emission standards in
§ 1048.101(b):
(1) For engines from an engine family
that will be used only in variable-speed
applications, use one of the following
duty cycles:
(i) The following duty cycle applies
for discrete-mode testing:
TABLE 1 OF § 1048.505
1
2
3
4
5
6
7
Torque
(percent) 2
Engine speed 1
C2 mode No.
.......................................................
.......................................................
.......................................................
.......................................................
.......................................................
.......................................................
.......................................................
Maximum test speed .................................................................................
Intermediate test ........................................................................................
Intermediate test ........................................................................................
Intermediate test ........................................................................................
Intermediate test ........................................................................................
Intermediate test ........................................................................................
Warm idle ..................................................................................................
Weighting
factors
25
100
75
50
25
10
0
0.06
0.02
0.05
0.32
0.30
0.10
0.15
1 Speed
2 The
terms are defined in 40 CFR part 1065.
percent torque is relative to the maximum torque at the given engine speed.
(ii) The following duty cycle applies
for ramped-modal testing:
TABLE 2 OF § 1048.505
Time in mode
(seconds)
RMC mode
1a Steady-state .....................................................
1b Transition ..........................................................
2a Steady-state .....................................................
2b Transition ..........................................................
3a Steady-state .....................................................
3b Transition ..........................................................
4a Steady-state .....................................................
4b Transition ..........................................................
5a Steady-state .....................................................
5b Transition ..........................................................
6a Steady-state .....................................................
6b Transition ..........................................................
7a Steady-state .....................................................
7b Transition ..........................................................
8 Steady-state .......................................................
119
20
29
20
150
20
80
20
513
20
549
20
96
20
124
Torque
(percent) 2,3
Engine speed 1,2
Warm idle ..............................................................
Linear transition .....................................................
Intermediate speed ................................................
Intermediate speed ................................................
Intermediate speed ................................................
Intermediate speed ................................................
Intermediate speed ................................................
Intermediate speed ................................................
Intermediate speed ................................................
Intermediate speed ................................................
Intermediate speed ................................................
Linear transition .....................................................
Maximum test speed .............................................
Linear transition .....................................................
Warm idle ..............................................................
0
Linear
100
Linear
10
Linear
75
Linear
25
Linear
50
Linear
25
Linear
0
transition.
transition.
transition.
transition.
transition.
transition.
transition.
1 Speed
terms are defined in 40 CFR part 1065.
from one mode to the next within a 20-second transition phase. During the transition phase, command a linear progression from the
torque setting of the current mode to the torque setting of the next mode.
3 The percent torque is relative to maximum torque at the commanded engine speed.
2 Advance
(2) For engines from an engine family
that will be used only at a single, rated
speed, use the 5-mode duty cycle or the
corresponding ramped-modal cycle
described in 40 CFR part 1039,
Appendix II, paragraph (a).
(3) Use a duty cycle from both
paragraphs (b)(1) and (b)(2) of this
section if you will not restrict an engine
family to constant-speed or variablespeed applications.
(4) Use a duty cycle specified in
paragraph (b)(2) of this section for all
severe-duty engines.
(5) For high-load engines, use one of
the following duty cycles:
(i) The following duty cycle applies
for discrete-mode testing:
TABLE 3 OF § 1048.505
Torque
(percent) 1
Engine speed
1 .............................................
2 .............................................
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D1 mode No.
Maximum test ..........................................................................
Maximum test ..........................................................................
1 The
100
75
percent torque is relative to the maximum torque at maximum test speed.
(ii) The following duty cycle applies
for discrete-mode testing:
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Minimum time
in mode
(minutes)
3.0
3.0
Weighting
factors
0.50
0.50
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59241
TABLE 4 OF § 1048.505
Time in mode
(seconds)
RMC modes
1a Steady-state .....................................................
1b Transition ..........................................................
2 Steady-state .......................................................
290
20
290
Engine speed
(percent)
Torque
(percent) 1, 2
Engine governed ...................................................
Engine governed ...................................................
Engine governed ...................................................
100
Linear transition.
75
1 The
percent torque is relative to maximum test torque.
from one mode to the next within a 20-second transition phase. During the transition phase, command a linear progression from the
torque setting of the current mode to the torque setting of the next mode.
2 Advance
(c) If we test an engine to confirm that
it meets the duty-cycle emission
standards, we will use the steady-state
duty cycles that apply for that engine
family.
(d) During idle mode, operate the
engine at its warm idle speed as
described in 40 CFR 1065.510.
(e) For full-load operating modes,
operate the engine at wide-open throttle.
(f) See 40 CFR part 1065 for detailed
specifications of tolerances and
calculations.
(g) For those cases where steady-state
testing does not directly follow a
transient test, perform the steady-state
test according to this section after an
appropriate warm-up period, consistent
with 40 CFR part 1065, subpart F.
■ 137. Section 1048.510 is amended to
read as follows:
■ a. By revising the section heading.
■ b. By revising paragraph (a).
■ c. By removing and reserving
paragraph (b).
■ d. By revising paragraph (c)
introductory text and (c)(1).
mstockstill on PROD1PC66 with RULES2
§ 1048.510 What transient duty cycles
apply for laboratory testing?
(a) Starting with the 2007 model year,
measure emissions by testing the engine
on a dynamometer with the duty cycle
described in Appendix II to determine
whether it meets the transient emission
standards in § 1048.101(a).
(b) [Reserved]
(c) Warm up the test engine as follows
before running a transient test:
(1) Operate the engine for the first 180
seconds of the appropriate duty cycle,
then allow it to idle without load for 30
seconds. At the end of the 30-second
idling period, start measuring emissions
as the engine operates over the
prescribed duty cycle. For severe-duty
engines, this engine warm-up procedure
may include up to 15 minutes of
operation over the appropriate duty
cycle.
*
*
*
*
*
■ 138. Section 1048.515 is amended by
revising paragraph (b)(1)(i) to read as
follows:
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§ 1048.515 What are the field-testing
procedures?
*
*
*
*
*
(b) * * *
(1) * * *
(i) Average power must be at least 5
percent of maximum brake power.
*
*
*
*
*
Subpart G—[Amended]
139. Section 1048.601 is revised to
read as follows:
■
§ 1048.601 What compliance provisions
apply to these engines?
(a) Engine and equipment
manufacturers, as well as owners,
operators, and rebuilders of engines
subject to the requirements of this part,
and all other persons, must observe the
provisions of this part, the requirements
and prohibitions in 40 CFR part 1068,
and the provisions of the Act.
(b) This paragraph (b) describes how
the replacement-engine provisions of 40
CFR 1068.240 apply for engines subject
to the requirements of this part in
conjunction with the secondary engine
manufacturer provisions in 40 CFR
1068.262. For cases in which the
secondary engine manufacturer
completes assembly of the engine, these
provisions apply as written. If the
secondary engine manufacturer arranges
for a third party to complete engine
assembly, the following additional
provisions apply:
(1) The ultimate purchaser must
purchase (or otherwise order) the
replacement engine from the secondary
engine manufacturer. The secondary
engine manufacturer must provide
assembly instructions to the engine
assembler (unless the engine being
replaced was not subject to emission
standards). The secondary engine
manufacturer may arrange for the
original engine manufacturer to ship the
engine directly to the engine assembler.
However, if the secondary engine
manufacturer does not take possession
of the engine, it must supply the engine
label specified in 40 CFR 1068.240 to
the engine assembler and the engine
assembler must apply the label before
shipping the engine.
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(2) The secondary engine
manufacturer and engine assembler are
both responsible if the engine is
installed in new equipment or otherwise
violates the circumvention provisions of
40 CFR 1068.240.
(3) Consider the following example. A
secondary engine manufacturer
receiving a valid request for a
replacement engine for which it does
not already have an engine available in
inventory may order a partially
complete engine from an original engine
manufacturer and have it shipped
directly to an independent engine
assembler. In this case, the secondary
engine manufacturer must state in its
order that the partially complete engine
should be labeled as being exempt
under 40 CFR 1068.240 and identify the
engine assembler’s address; the
secondary engine manufacture must
also provide instructions to the engine
assembler. The original engine
manufacturer would label the engine as
described in 40 CFR 1068.262,
identifying the replacement-engine
exemption as the basis for shipping an
uncertified engine, and ship the engine
directly to the assembler. The engine
assembler would complete the assembly
by applying the label and otherwise
following the instructions provided by
the secondary engine manufacturer.
140. Section 1048.605 is amended by
revising the section heading and
paragraph (d)(7)(ii) to read as follows:
■
§ 1048.605 What provisions apply to
engines certified under the motor vehicle
program?
*
*
*
*
*
(d) * * *
(7) * * *
(ii) List the engine or equipment
models you expect to produce under
this exemption in the coming year and
describe your basis for meeting the sales
restrictions of paragraph (d)(3) of this
section.
*
*
*
*
*
■ 141. Section 1048.610 is amended by
revising the section heading and
paragraphs (d)(7)(ii) and (g) to read as
follows:
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§ 1048.610 What provisions apply to
vehicles certified under the motor vehicle
program?
*
*
*
*
*
(d) * * *
(7) * * *
(ii) List the equipment models you
expect to produce under this exemption
in the coming year and describe your
basis for meeting the sales restrictions of
paragraph (d)(3) of this section.
*
*
*
*
*
(g) Participation in averaging, banking
and trading. Vehicles adapted for
nonroad use under this section may
generate credits under the ABT
provisions in 40 CFR part 86. These
vehicles must be included in the
calculation of the applicable fleet
average in 40 CFR part 86.
■ 142. A new § 1048.612 is added to
subpart G to read as follows:
§ 1048.612 What is the exemption for
delegated final assembly?
The provisions of 40 CFR 1068.261
related to delegated final assembly
apply for engines certified under this
part 1048, with the following exceptions
and clarifications:
(a) The provisions related to reduced
auditing rates in 40 CFR
1068.261(d)(3)(iii) apply starting with
the 2014 model year.
(b) [Reserved]
■ 143. Section 1048.615 is revised to
read as follows:
mstockstill on PROD1PC66 with RULES2
§ 1048.615 What are the provisions for
exempting engines designed for lawn and
garden applications?
This section is intended for engines
designed for lawn and garden
applications, but it applies to any
engines meeting the criteria in
paragraph (a) of this section.
(a) If an engine meets all the following
criteria, it is exempt from the
requirements of this part:
(1) The engine must have a nominal
displacement of 1000 cc or less.
(2) The engine must have a maximum
engine power at or below 30 kW.
(3) The engine must be in an engine
family that has a valid certificate of
conformity showing that it meets
emission standards for Class II engines
under 40 CFR part 90 or 1054 for the
appropriate model year.
(b) The only requirements or
prohibitions from this part that apply to
an engine that meets the criteria in
paragraph (a) of this section are in this
section.
(c) If your engines do not meet the
criteria listed in paragraph (a) of this
section, they will be subject to the
provisions of this part. Introducing
these engines into commerce without a
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valid exemption or certificate of
conformity violates the prohibitions in
40 CFR 1068.101.
(d) Engines exempted under this
section are subject to all the
requirements affecting engines under 40
CFR part 90 or 1054. The requirements
and restrictions of 40 CFR part 90 or
1054 apply to anyone manufacturing
these engines, anyone manufacturing
equipment that uses these engines, and
all other persons in the same manner as
if these engines had a total maximum
engine power at or below 19 kW.
■ 144. Section 1048.620 is amended by
revising the section heading to read as
follows:
find that you do not qualify to use these
provisions, we may consider you to be
in violation of the requirements that
apply for companies that are not smallvolume engine manufacturers. If you no
longer qualify as a small-volume engine
manufacturer (based on increased
production volumes or other factors),
we will work with you to determine a
reasonable schedule for complying with
additional requirements that apply. For
example, if you no longer qualify as a
small-volume engine manufacturer
shortly before you certify your engines
for the next model year, we might allow
you to use assigned deterioration factors
for one more model year.
§ 1048.620 What are the provisions for
exempting large engines fueled by natural
gas or liquefied petroleum gas?
Subpart I—[Amended]
*
*
*
*
*
■ 145. Section 1048.630 is revised to
read as follows:
§ 1048.630 What are the provisions for
exempting engines used solely for
competition?
We may grant you an exemption from
the standards and requirements of this
part for a new engine on the grounds
that it is to be used solely for
competition under the provisions of 40
CFR 1054.620. The requirements of this
part do not apply to engines that we
exempt for use solely for competition.
■ 146. Section 1048.635 is amended by
revising paragraph (b) to read as follows:
§ 1048.635 What special provisions apply
to branded engines?
*
*
*
*
*
(b) In your application for
certification, identify the company
whose trademark you will use.
*
*
*
*
*
■ 147. A new § 1048.640 is added to
subpart G to read as follows:
§ 1048.640 What special provisions apply
for small-volume engine manufacturers?
This section describes how we apply
the special provisions in this part for
small-volume engine manufacturers.
(a) Special provisions apply for smallvolume engine manufacturers, as
illustrated by the following examples:
(1) Waived requirements related to
torque broadcasting. See § 1048.115.
(2) Assigned deterioration factors to
reduce testing burden. See § 1048.240.
(3) Additional special provisions
apply for small-volume engine and
equipment manufacturers under 40 CFR
part 1068. For example, see 40 CFR
1068.250.
(b) If you use any of the provisions of
this part that apply specifically to smallvolume engine manufacturers and we
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148. Section 1048.801 is amended as
follows:
■ a. By revising the definitions for
‘‘Aftertreatment’’, ‘‘Constant-speed
operation’’, ‘‘Designated Compliance
Officer’’, ‘‘Emission-control system’’,
‘‘Engine configuration’’, ‘‘Low-hour’’
‘‘Maximum engine power’’, ‘‘Model
year’’, ‘‘New nonroad engine’’,
‘‘Noncommercial fuel’’, ‘‘Nonmethane
hydrocarbon’’, ‘‘Official emission
result’’, ‘‘Owners manual’’, ‘‘Oxides of
nitrogen’’,‘‘Small-volume engine
manufacturer’’, ‘‘Steady-state’’, ‘‘Total
hydrocarbon’’, ‘‘Total hydrocarbon
equivalent’’, and ‘‘Useful life’’.
■ b. By adding definitions for ‘‘Alcoholfueled engine’’, ‘‘Days’’, ‘‘Engine’’, and
‘‘Sealed’’ in alphabetical order.
■
§ 1048.801
part?
What definitions apply to this
*
*
*
*
*
Aftertreatment means relating to a
catalytic converter, particulate filter, or
any other system, component, or
technology mounted downstream of the
exhaust valve (or exhaust port) whose
design function is to decrease emissions
in the engine exhaust before it is
exhausted to the environment. Exhaustgas recirculation (EGR), turbochargers,
and oxygen sensors are not
aftertreatment.
*
*
*
*
*
Alcohol-fueled engine means an
engine that is designed to run using an
alcohol fuel. For purposes of this
definition, alcohol fuels do not include
fuels with a nominal alcohol content
below 25 percent by volume.
*
*
*
*
*
Constant-speed operation has the
meaning given in 40 CFR 1065.1001.
*
*
*
*
*
Days means calendar days unless
otherwise specified. For example, where
we specify working days, we mean
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calendar days excluding weekends and
U.S. national holidays.
Designated Compliance Officer means
the Manager, Heavy-Duty and Nonroad
Engine Group (6405–J), U.S.
Environmental Protection Agency, 1200
Pennsylvania Ave., NW., Washington,
DC 20460.
*
*
*
*
*
Emission-control system means any
device, system, or element of design that
controls or reduces the emissions of
regulated pollutants from an engine.
*
*
*
*
*
Engine has the meaning given in 40
CFR 1068.30. This includes complete
and partially complete engines.
Engine configuration means a unique
combination of engine hardware and
calibration within an engine family.
Engines within a single engine
configuration differ only with respect to
normal production variability or factors
unrelated to emissions.
*
*
*
*
*
Low-hour means relating to an engine
with stabilized emissions and represents
the undeteriorated emission level. This
would generally involve less than 125
hours of operation.
*
*
*
*
*
Maximum engine power has one of
the following meanings:
(1) For engines at or below 100 kW,
maximum engine power has the
meaning given in 40 CFR 90.3 for 2010
and earlier model years and in 40 CFR
1054.140 for 2011 and later model years.
(2) For engines above 100 kW,
maximum engine power has the
meaning given in 40 CFR 1039.140.
*
*
*
*
*
Model year means one of the
following things:
(1) For freshly manufactured
equipment and engines (see definition
of ‘‘new nonroad engine,’’ paragraph
(1)), model year means one of the
following:
(i) Calendar year.
(ii) Your annual new model
production period if it is different than
the calendar year.
This must include January 1 of the
calendar year for which the model year
is named. It may not begin before
January 2 of the previous calendar year
and it must end by December 31 of the
named calendar year.
(2) For an engine that is converted to
a nonroad engine after being placed into
service as a stationary engine, or being
certified and placed into service as a
motor vehicle engine, model year means
the calendar year in which the engine
was originally produced. For a motor
vehicle engine that is converted to be a
nonroad engine without having been
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certified, model year means the calendar
year in which the engine becomes a new
nonroad engine. (See definition of ‘‘new
nonroad engine,’’ paragraph (2)).
(3) For a nonroad engine excluded
under § 1048.5 that is later converted to
operate in an application that is not
excluded, model year means the
calendar year in which the engine was
originally produced (see definition of
‘‘new nonroad engine,’’ paragraph (3)).
(4) For engines that are not freshly
manufactured but are installed in new
nonroad equipment, model year means
the calendar year in which the engine is
installed in the new nonroad equipment
(see definition of ‘‘new nonroad
engine,’’ paragraph (4)).
(5) For imported engines:
(i) For imported engines described in
paragraph (5)(i) of the definition of
‘‘new nonroad engine,’’ model year has
the meaning given in paragraphs (1)
through (4) of this definition.
(ii) For imported engines described in
paragraph (5)(ii) of the definition of
‘‘new nonroad engine,’’ model year
means the calendar year in which the
engine is modified.
(iii) For imported engines described
in paragraph (5)(iii) of the definition of
‘‘new nonroad engine,’’ model year
means the calendar year in which the
engine is assembled in its imported
configuration, unless specified
otherwise in this part or in 40 CFR part
1068.
*
*
*
*
*
New nonroad engine means any of the
following things:
(1) A freshly manufactured nonroad
engine for which the ultimate purchaser
has never received the equitable or legal
title. This kind of engine might
commonly be thought of as ‘‘brand
new.’’ In the case of this paragraph (1),
the engine is new from the time it is
produced until the ultimate purchaser
receives the title or the product is
placed into service, whichever comes
first.
(2) An engine originally manufactured
as a motor vehicle engine or a stationary
engine that is later used or intended to
be used in a piece of nonroad
equipment. In this case, the engine is no
longer a motor vehicle or stationary
engine and becomes a ‘‘new nonroad
engine.’’ The engine is no longer new
when it is placed into nonroad service.
This paragraph (2) applies if a motor
vehicle engine or a stationary engine is
installed in nonroad equipment, or if a
motor vehicle or a piece of stationary
equipment is modified (or moved) to
become nonroad equipment.
(3) A nonroad engine that has been
previously placed into service in an
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59243
application we exclude under § 1048.5,
when that engine is installed in a piece
of equipment that is covered by this part
1048. The engine is no longer new when
it is placed into nonroad service covered
by this part 1048. For example, this
would apply to a marine-propulsion
engine that is no longer used in a
marine vessel but is instead installed in
a piece of nonroad equipment subject to
the provisions of this part.
(4) An engine not covered by
paragraphs (1) through (3) of this
definition that is intended to be
installed in new nonroad equipment.
This generally includes installation of
used engines in new equipment. The
engine is no longer new when the
ultimate purchaser receives a title for
the equipment or the product is placed
into service, whichever comes first.
(5) An imported nonroad engine,
subject to the following provisions:
(i) An imported nonroad engine
covered by a certificate of conformity
issued under this part that meets the
criteria of one or more of paragraphs (1)
through (4) of this definition, where the
original engine manufacturer holds the
certificate, is new as defined by those
applicable paragraphs.
(ii) An imported engine covered by a
certificate of conformity issued under
this part, where someone other than the
original engine manufacturer holds the
certificate (such as when the engine is
modified after its initial assembly), is a
new nonroad engine when it is
imported. It is no longer new when the
ultimate purchaser receives a title for
the engine or it is placed into service,
whichever comes first.
(iii) An imported nonroad engine that
is not covered by a certificate of
conformity issued under this part at the
time of importation is new. This
addresses uncertified engines and
equipment initially placed into service
that someone seeks to import into the
United States. Importation of this kind
of engine (or equipment containing such
an engine) is generally prohibited by 40
CFR part 1068. However, the
importation of such an engine is not
prohibited if the engine has a model
year before 2004, since it is not subject
to standards.
*
*
*
*
*
Noncommercial fuel means a
combustible product that is not
marketed as a commercial fuel, but is
used as a fuel for nonroad engines. For
example, this includes methane that is
produced and released from landfills or
oil wells, or similar unprocessed fuels
that are not intended to meet any
otherwise applicable fuel specifications.
See § 1048.625 for provisions related to
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engines designed to burn
noncommercial fuels.
*
*
*
*
*
Nonmethane hydrocarbon has the
meaning given in 40 CFR 1065.1001.
*
*
*
*
*
Official emission result means the
measured emission rate for an emissiondata engine on a given duty cycle before
the application of any deterioration
factor.
Owners manual means a document or
collection of documents prepared by the
engine manufacturer for the owner or
operator to describe appropriate engine
maintenance, applicable warranties, and
any other information related to
operating or keeping the engine. The
owners manual is typically provided to
the ultimate purchaser at the time of
sale. The owners manual may be in
paper or electronic format.
Oxides of nitrogen has the meaning
given in 40 CFR 1065.1001.
*
*
*
*
*
Sealed has the meaning given in 40
CFR 1060.801.
*
*
*
*
*
Small-volume engine manufacturer
means a company meeting either of the
following characteristics:
(1) An engine manufacturer with U.S.directed production volumes of engines
subject to the requirements of this part
totaling no more than 2,000 units in any
year. This includes engines produced by
parent or subsidiary companies.
(2) An engine manufacturer with
fewer than 200 employees. This
includes any employees working for
parent or subsidiary companies.
*
*
*
*
*
Steady-state has the meaning given in
40 CFR 1065.1001.
*
*
*
*
*
Total hydrocarbon has the meaning
given in 40 CFR 1065.1001. This
generally means the combined mass of
organic compounds measured by the
specified procedure for measuring total
hydrocarbon, expressed as a
hydrocarbon with a hydrogen-to-carbon
mass ratio of 1.85:1.
Total hydrocarbon equivalent has the
meaning given in 40 CFR 1065.1001.
*
*
*
*
*
Useful life means the period during
which the engine is designed to
properly function in terms of reliability
and fuel consumption, without being
remanufactured, specified as a number
of hours of operation or calendar years,
whichever comes first. It is the period
during which a nonroad engine is
required to comply with all applicable
emission standards. See § 1048.101(g). If
an engine has no hour meter, the
specified number of hours does not
limit the period during which an in-use
engine is required to comply with
emission standards unless the degree of
service accumulation can be verified
separately.
*
*
*
*
*
149. Section 1048.810 is revised to
read as follows:
■
§ 1048.810 What materials does this part
reference?
Documents listed in this section have
been incorporated by reference into this
part. The Director of the Federal
Register approved the incorporation by
reference as prescribed in 5 U.S.C.
552(a) and 1 CFR part 51. Anyone may
inspect copies at the U.S. EPA, Air and
Radiation Docket and Information
Center, 1301 Constitution Ave., NW.,
Room B102, EPA West Building,
Washington, DC 20460 or at the
National Archives and Records
Administration (NARA). For
information on the availability of this
material at NARA, call 202–741–6030,
or go to: https://www.archives.gov/
federal_register/
code_of_federal_regulations/
ibr_locations.html.
(a) SAE material. Table 1 of this
section lists material from the Society of
Automotive Engineers that we have
incorporated by reference. The first
column lists the number and name of
the material. The second column lists
the sections of this part where we
reference it. Anyone may purchase
copies of these materials from the
Society of Automotive Engineers, 400
Commonwealth Drive, Warrendale, PA
15096 or https://www.sae.org. Table 1
follows:
TABLE 1 OF § 1048.810—SAE MATERIALS
Part 1048
reference
Document number and name
SAE J2260, Nonmetallic Fuel System Tubing with One or More Layers, November 2004 ...............................................................
(b) ISO material. Table 2 of this
section lists material from the
International Organization for
Standardization that we have
incorporated by reference. The first
column lists the number and name of
the material. The second column lists
the section of this part where we
reference it. Anyone may purchase
copies of these materials from the
1048.105
International Organization for
Standardization, Case Postale 56,
CH–1211 Geneva 20, Switzerland or
https://www.iso.org. Table 2 follows:
TABLE 2 OF § 1048.810—ISO MATERIALS
Part 1048
reference
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Document number and name
ISO 9141–2 Road vehicles—Diagnostic systems—Part 2: CARB requirements for interchange of digital information, February
1994 .................................................................................................................................................................................................
ISO 14230–4 Road vehicles—Diagnostic systems—Keyword Protocol 2000—Part 4: Requirements for emission-related systems, June 2000 ..............................................................................................................................................................................
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1048.110
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150. A new § 1048.825 is added to
read as follows:
■
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§ 1048.825 What reporting and
recordkeeping requirements apply under
this part?
Under the Paperwork Reduction Act
(44 U.S.C. 3501 et seq.), the Office of
Management and Budget approves the
reporting and recordkeeping specified
in the applicable regulations. The
following items illustrate the kind of
reporting and recordkeeping we require
for engines and equipment regulated
under this part:
(a) We specify the following
requirements related to engine
certification in this part 1048:
(1) In § 1048.20 we require
manufacturers of stationary engines to
label their engines in certain cases.
(2) In § 1048.135 we require engine
manufacturers to keep certain records
related to duplicate labels sent to
equipment manufacturers.
(3) In § 1048.145 we include various
reporting and recordkeeping
requirements related to interim
provisions.
(4) In subpart C of this part we
identify a wide range of information
required to certify engines.
(5) In §§ 1048.345 and 1048.350 we
specify certain records related to
production-line testing.
(6) In §§ 1048.420 and 1048.425 we
specify certain records related to in-use
testing.
(7) In subpart G of this part we
identify several reporting and
recordkeeping items for making
demonstrations and getting approval
related to various special compliance
provisions.
(b) [Reserved]
(c) We specify the following
requirements related to testing in 40
CFR part 1065:
(1) In 40 CFR 1065.2 we give an
overview of principles for reporting
information.
(2) In 40 CFR 1065.10 and 1065.12 we
specify information needs for
establishing various changes to
published test procedures.
(3) In 40 CFR 1065.25 we establish
basic guidelines for storing test
information.
(4) In 40 CFR 1065.695 we identify
data that may be appropriate for
collecting during testing of in-use
engines using portable analyzers.
(d) We specify the following
requirements related to the general
compliance provisions in 40 CFR part
1068:
(1) In 40 CFR 1068.5 we establish a
process for evaluating good engineering
judgment related to testing and
certification.
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(2) In 40 CFR 1068.25 we describe
general provisions related to sending
and keeping information.
(3) In 40 CFR 1068.27 we require
manufacturers to make engines available
for our testing or inspection if we make
such a request.
(4) In 40 CFR 1068.105 we require
equipment manufacturers to keep
certain records related to duplicate
labels from engine manufacturers.
(5) In 40 CFR 1068.120 we specify
recordkeeping related to rebuilding
engines.
(6) In 40 CFR part 1068, subpart C, we
identify several reporting and
recordkeeping items for making
demonstrations and getting approval
related to various exemptions.
(7) In 40 CFR part 1068, subpart D, we
identify several reporting and
recordkeeping items for making
demonstrations and getting approval
related to importing engines.
(8) In 40 CFR 1068.450 and 1068.455
we specify certain records related to
testing production-line engines in a
selective enforcement audit.
(9) In 40 CFR 1068.501 we specify
certain records related to investigating
and reporting emission-related defects.
(10) In 40 CFR 1068.525 and 1068.530
we specify certain records related to
recalling nonconforming engines.
Appendix I—[Reserved]
151. Appendix I to part 1048 is
removed and reserved.
■
PART 1051—CONTROL OF EMISSIONS
FROM RECREATIONAL ENGINES AND
VEHICLES
152. The authority citation for part
1051 continues to read as follows:
■
Authority: 42 U.S.C. 7401–7671q.
59245
154. A new § 1051.2 is added to read
as follows:
■
§ 1051.2 Who is responsible for
compliance?
The regulations in this part 1051
contain provisions that affect both
vehicle manufacturers and others.
However, the requirements of this part
are generally addressed to the vehicle
manufacturer. The term ‘‘you’’ generally
means the vehicle manufacturer, as
defined in § 1051.801, especially for
issues related to certification (including
production-line testing, reporting, etc.).
■ 155. Section 1051.5 is amended by
revising paragraph (a) to read as follows:
§ 1051.5 Which engines are excluded from
this part’s requirements?
(a)(1) You may exclude vehicles with
compression-ignition engines. See 40
CFR parts 89 and 1039 for regulations
that cover these engines.
(2) Vehicles with a combined total
vehicle dry weight under 20.0 kilograms
are excluded from this part. Sparkignition engines in these vehicles must
instead meet emission standards
specified in 40 CFR parts 90 and 1054.
See 40 CFR 90.103(a) and the definition
of handheld in 40 CFR 1054.801.
*
*
*
*
*
■ 156. Section 1051.10 is amended by
revising the introductory text to read as
follows:
§ 1051.10
How is this part organized?
This part 1051 is divided into the
following subparts:
*
*
*
*
*
■ 157. Section 1051.15 is amended by
redesignating paragraphs (b) and (c) as
paragraphs (c) and (d) and adding a new
paragraph (b) to read as follows:
Subpart A—[Amended]
§ 1051.15 Do any other regulation parts
apply to me?
153. Section 1051.1 is amended by
revising paragraph (a)(4) to read as
follows:
*
■
§ 1051.1 Does this part apply for my
vehicles or engines?
(a) * * *
(4) Offroad utility vehicles with
engines with displacement less than or
equal to 1000 cc, maximum engine
power less than or equal to 30 kW, and
maximum vehicle speed higher than 25
miles per hour. Offroad utility vehicles
that are subject to this part are subject
to the same requirements as ATVs. This
means that any requirement that applies
to ATVs also applies to these offroad
utility vehicles, without regard to
whether the regulatory language
mentions offroad utility vehicles.
*
*
*
*
*
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*
*
*
*
(b) Part 1060 of this chapter describes
standards and procedures that
optionally apply for controlling
evaporative emissions from engines
fueled by gasoline or other volatile
liquid fuels and the associated fuel
systems.
*
*
*
*
*
■ 158. Section 1051.25 is amended by
revising paragraphs (a) and (c) to read as
follows:
§ 1051.25 What requirements apply when
installing certified engines in recreational
vehicles?
(a) If you manufacture recreational
vehicles with engines certified under
§ 1051.20, you must certify your vehicle
with respect to the evaporative emission
standards in § 1051.110, but you need
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not certify the vehicle with respect to
exhaust emissions under this part. The
vehicle must nevertheless meet all
emission standards with the engine
installed. You must also label fuel tanks
and fuel lines as specified in
§ 1051.135(d).
*
*
*
*
*
(c) If you obscure the engine label
while installing the engine in the
vehicle such that the label cannot be
read during normal maintenance, you
must place a duplicate label on the
vehicle as described in 40 CFR
1068.105.
Subpart B—[Amended]
159. Section 1051.103 is amended by
revising paragraphs (b)(1), (b)(2), and
(b)(3) to read as follows:
■
§ 1051.103 What are the exhaust emission
standards for snowmobiles?
*
*
*
*
*
(b) * * *
(1) Natural gas-fueled snowmobiles:
NMHC emissions.
(2) Alcohol-fueled snowmobiles:
THCE emissions.
(3) Other snowmobiles: THC
emissions.
*
*
*
*
*
■ 160. Section 1051.105 is amended by
revising paragraphs (b)(1), (b)(2), and
(b)(3) to read as follows:
§ 1051.105 What are the exhaust emission
standards for off-highway motorcycles?
*
*
*
*
*
(b) * * *
(1) Natural gas-fueled off-highway
motorcycles: NMHC emissions.
(2) Alcohol-fueled off-highway
motorcycles: THCE emissions.
(3) Other off-highway motorcycles:
THC emissions.
*
*
*
*
*
■ 161. Section 1051.107 is amended by
revising paragraphs (b)(1), (b)(2), and
(b)(3) to read as follows:
§ 1051.107 What are the exhaust emission
standards for all-terrain vehicles (ATVs) and
offroad utility vehicles?
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*
*
*
*
*
(b) * * *
(1) Natural gas-fueled ATVs: NMHC
emissions.
(2) Alcohol-fueled ATVs: THCE
emissions.
(3) Other ATVs: THC emissions.
*
*
*
*
*
■ 162. Section 1051.110 is amended by
revising the introductory text and
adding paragraph (c) to read as follows:
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§ 1051.110 What evaporative emission
standards must my vehicles meet?
Your new vehicles that run on a
volatile liquid fuel (such as gasoline)
must meet the emission standards of
this section over their full useful life.
Note that § 1051.245 allows you to use
design-based certification instead of
generating new emission data.
*
*
*
*
*
(c) You may certify your fuel tanks
and fuel lines under the provisions of 40
CFR part 1060. You may also specify in
your application for certification that
you are using components that have
been certified by the component
manufacturer.
■ 163. Section 1051.115 is amended by
revising the section heading and
introductory text to read as follows:
§ 1051.115
apply?
What other requirements
Vehicles that are required to meet the
emission standards of this part must
meet the following requirements:
*
*
*
*
*
■ 164. Section 1051.120 is amended by
revising paragraph (c) to read as follows:
covered by paragraph (a) of this section
(i.e., maintenance that is neither
explicitly identified as critical emissionrelated maintenance, nor that we
approve as critical emission-related
maintenance). Noncritical emissionrelated maintenance generally includes
changing spark plugs, re-seating valves,
or any other emission-related
maintenance on the components we
specify in 40 CFR part 1068, Appendix
I that is not covered in paragraph (a) of
this section. You must state in the
owner’s manual that these steps are not
necessary to keep the emission-related
warranty valid. If operators fail to do
this maintenance, this does not allow
you to disqualify those vehicles from inuse testing or deny a warranty claim. Do
not take these inspection or
maintenance steps during service
accumulation on your emission-data
vehicles.
*
*
*
*
*
166. Section 1051.135 is amended to
read as follows:
■ a. By revising paragraphs (c)(6), (c)(7),
and (c)(8).
■ b. By adding a new paragraph (c)(13).
§ 1051.120 What emission-related warranty
■ d. By removing and reserving
requirements apply to me?
paragraph (f).
*
*
*
*
*
§ 1051.135 How must I label and identify
(c) Components covered. The
the vehicles I produce?
emission-related warranty covers all
components whose failure would
*
*
*
*
*
increase an engine’s emissions of any
(c) * * *
regulated pollutant, including
(6) State the date of manufacture
components listed in 40 CFR part 1068,
[DAY (optional), MONTH, and YEAR];
Appendix I, and components from any
however, you may omit this from the
other system you develop to control
label if you stamp, engrave, or otherwise
emissions. The emission-related
warranty covers these components even permanently identify it elsewhere on
the vehicle or engine, in which case you
if another company produces the
must also describe in your application
component. Your emission-related
for certification where you will identify
warranty does not cover components
the date on the vehicle or engine.
whose failure would not increase an
(7) State the exhaust emission
engine’s emissions of any regulated
standards or FELs to which the vehicles
pollutant.
are certified (in g/km or g/kW-hr). Also,
*
*
*
*
*
state the FEL that applies for the fuel
■ 165. Section 1051.125 is amended by
tank if it is different than the otherwise
revising paragraphs (a)(1)(iii) and (d) to
applicable standard.
read as follows:
(8) Identify the emission-control
§ 1051.125 What maintenance instructions system. Use terms and abbreviations as
must I give to buyers?
described in 40 CFR 1068.45. You may
*
*
*
*
*
omit this information from the label if
(a) * * *
there is not enough room for it and you
(1) * * *
put it in the owner’s manual instead.
(iii) You provide the maintenance free *
*
*
*
*
of charge and clearly say so in your
(13) Identify evaporative emission
maintenance instructions.
controls as specified in 40 CFR
*
*
*
*
*
1060.135.
(d) Noncritical emission-related
*
*
*
*
*
maintenance. Subject to the provisions
of this paragraph (d), you may schedule ■ 167. Section 1051.137 is amended by
any amount of emission-related
revising the introductory text to read as
inspection or maintenance that is not
follows:
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§ 1051.137 What are the consumer labeling
requirements?
Label every vehicle certified under
this part with a removable hang-tag
showing its emission characteristics
relative to other models. The label
should be attached securely to the
vehicle before it is offered for sale in
such a manner that it would not be
accidentally removed prior to sale. Use
the applicable equations of this section
to determine the normalized emission
rate (NER) from the FEL for your
vehicle. If the vehicle is certified
without a family emission limit that is
different than the otherwise applicable
standard, use the final deteriorated
emission level. Round the resulting
normalized emission rate for your
vehicle to one decimal place. If the
calculated NER value is less than zero,
consider NER to be zero for that vehicle.
We may specify a standardized format
for labels. At a minimum, the tag should
include: the manufacturer’s name,
vehicle model name, engine description
(500 cc two-stroke with DFI), the NER,
and a brief explanation of the scale (for
example, note that 0 is the cleanest and
10 is the least clean).
*
*
*
*
*
■ 168. A new § 1051.140 is added to
read as follows:
§ 1051.140 What is my vehicle’s maximum
engine power and displacement?
This section describes how to
quantify your vehicle’s maximum
engine power and displacement for the
purposes of this part.
(a) An engine configuration’s
maximum engine power is the
maximum brake power point on the
nominal power curve for the engine
configuration, as defined in this section.
Round the power value to the nearest
0.5 kilowatts. The nominal power curve
of an engine configuration is the
relationship between maximum
available engine brake power and
engine speed for an engine, using the
mapping procedures of 40 CFR part
1065, based on the manufacturer’s
design and production specifications for
the engine. This information may also
be expressed by a torque curve that
relates maximum available engine
torque with engine speed.
(b) An engine configuration’s
displacement is the intended swept
volume of the engine rounded to the
nearest cubic centimeter. The swept
volume of the engine is the product of
the internal cross-section area of the
cylinders, the stroke length, and the
number of cylinders. For example, for a
one-cylinder engine with a circular
cylinder having an internal diameter of
6.00 cm and a 6.25 cm stroke length, the
rounded displacement would be:
(1)×(6.00/2) 2 × (π) × (6.25) = 177 cc.
Calculate the engine’s intended swept
volume from the design specifications
for the cylinders using enough
significant figures to allow
determination of the displacement to
the nearest 0.1 cc.
(c) The nominal power curve and
intended swept volume must be within
the range of the actual power curves and
swept volumes of production engines
considering normal production
variability. If after production begins it
is determined that either your nominal
power curve or your intended swept
volume does not represent production
engines, we may require you to amend
your application for certification under
§ 1051.225.
■ 169. Section 1051.145 is amended by
revising paragraphs (b) and (e)(1) and
adding paragraph (i) to read as follows:
59247
§ 1051.145 What provisions apply only for
a limited time?
*
*
*
*
*
(b) Optional emission standards for
ATVs. To meet ATV standards for
model years before 2014, you may apply
the exhaust emission standards by
model year in paragraph (b)(1) of this
section while measuring emissions
using the engine-based test procedures
in 40 CFR part 1065 instead of the
chassis-based test procedures in 40 CFR
part 86. In model year 2014 you may
apply this provision for exhaust
emission engine families representing
up to 50 percent of your U.S.-directed
production volume. This provision is
not available in the 2015 or later-model
years. If you certify only one ATV
exhaust emission engine family in the
2014 model year this provision is
available for that family in the 2014
model year.
(1) Follow Table 1 of this section for
exhaust emission standards, while
meeting all the other requirements of
§ 1051.107. You may use emission
credits to show compliance with these
standards (see subpart H of this part).
You may not exchange emission credits
with engine families meeting the
standards in § 1051.107(a). You may
also not exchange credits between
engine families certified to the
standards for engines above 225 cc and
engine families certified to the
standards for engines below 225 cc. The
phase-in percentages in the table specify
the percentage of your total U.S.directed production that must comply
with the emission standards for those
model years (i.e., the percentage
requirement does not apply separately
for engine families above and below 225
cc). Table 1 follows:
TABLE 1 OF § 1051.145—OPTIONAL EXHAUST EMISSION STANDARDS FOR ATVS (g/kW-hr)
Emission standards
Engine displacement
Model year
Maximum allowable family
emission limits
Phase-in
HC+NOX
CO
HC+NOX
<225 cc .............................................
mstockstill on PROD1PC66 with RULES2
≥225 cc .............................................
2006
2007
2006
2007
(2) Measure emissions by testing the
engine on a dynamometer with the
steady-state duty cycle described in
Table 2 of this section.
(i) During idle mode, hold the speed
within your specifications, keep the
VerDate Aug<31>2005
21:16 Oct 07, 2008
Jkt 217001
.................................................
and later ..................................
.................................................
and later ..................................
50%
100
50
100
throttle fully closed, and keep engine
torque under 5 percent of the peak
torque value at maximum test speed.
(ii) For the full-load operating mode,
operate the engine at its maximum
fueling rate.
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16.1
16.1
13.4
13.4
400
400
400
400
32.2
32.2
26.8
26.8
(iii) See part 1065 of this chapter for
detailed specifications of tolerances and
calculations.
(iv) Table 2 follows:
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TABLE 2 OF § 1051.145—6–MODE DUTY CYCLE FOR RECREATIONAL ENGINES
Mode No.
1
2
3
4
5
6
.............................................
.............................................
.............................................
.............................................
.............................................
.............................................
85 ............................................................................................
85 ............................................................................................
85 ............................................................................................
85 ............................................................................................
85 ............................................................................................
Idle ..........................................................................................
(3) For ATVs certified to the standards
in this paragraph (b), use the following
equations to determine the normalized
emission rate required by § 1051.137:
(i) For engines at or above 225 cc, use
the following equation:
NER = 9.898 × log (HC+NOX) ¥4.898
Where:
HC + NOX is the sum of the cycle-weighted
emission rates for hydrocarbons and
oxides of nitrogen in g/kW-hr.
(ii) For engines below 225 cc, use the
following equation:
NER = 9.898 × log [(HC+NOX) × 0.83]
¥4.898
Where:
HC + NOX is the sum of the cycle-weighted
emission rates for hydrocarbons and
oxides of nitrogen in g/kW-hr.
*
*
*
*
*
(e) * * *
(1) Snowmobile. You may use the raw
sampling procedures described in 40
CFR part 90 or 91 for snowmobiles
subject to Phase 1 or Phase 2 standards.
*
*
*
*
*
(i) Delayed compliance with labeling
requirements. Before the 2010 model
year, you may omit the date of
manufacture from the emission control
information label if you keep those
records and provide them to us upon
request. Before the 2010 model year,
you may also omit the label information
specified for evaporative emission
controls.
Subpart C—[Amended]
170. Section 1051.201 is amended by
revising paragraph (a) to read as follows:
■
mstockstill on PROD1PC66 with RULES2
§ 1051.201 What are the general
requirements for obtaining a certificate of
conformity?
(a) You must send us a separate
application for a certificate of
conformity for each engine family. A
certificate of conformity is valid starting
with the indicated effective date, but it
is not valid for any production after
December 31 of the model year for
which it is issued. No certificate will be
VerDate Aug<31>2005
19:42 Oct 07, 2008
Torque
(percent of
maximum
torque at test
speed)
Engine speed
(percent of maximum test speed)
Jkt 217001
issued after December 31 of the model
year.
*
*
*
*
*
■ 171. Section 1051.205 is amended by
revising paragraphs (b), (o)(1), (p), (t),
and (w) to read as follows:
§ 1051.205 What must I include in my
application?
*
*
*
*
*
(b) Explain how the emission control
systems operate. Describe the
evaporative emission controls. Also
describe in detail all system
components for controlling exhaust
emissions, including all auxiliary
emission control devices (AECDs) and
all fuel-system components you will
install on any production or test vehicle
or engine. Identify the part number of
each component you describe. For this
paragraph (b), treat as separate AECDs
any devices that modulate or activate
differently from each other. Include
sufficient detail to allow us to evaluate
whether the AECDs are consistent with
the defeat device prohibition of
§ 1051.115.
*
*
*
*
*
(o) * * *
(1) Present exhaust emission data for
hydrocarbons (such as NMHC or THCE,
as applicable), NOX, and CO on an
emission-data vehicle to show your
vehicles meet the exhaust emission
standards as specified in subpart B of
this part. Show emission figures before
and after applying deterioration factors
for each vehicle or engine. If we specify
more than one grade of any fuel type
(for example, a summer grade and
winter grade of gasoline), you need to
submit test data only for one grade
unless the regulations of this part
specify otherwise for your engine.
*
*
*
*
*
(p) Report all test results, including
those from invalid tests or from any
other tests, whether or not they were
conducted according to the test
procedures of subpart F of this part. If
you measure CO2, report those emission
levels (in g/kW-hr or g/km, as
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100
75
50
25
10
0
Minimum time
in mode
(minutes)
Weighting factors
5.0
5.0
5.0
5.0
5.0
5.0
0.09
0.20
0.29
0.30
0.07
0.05
appropriate). We may ask you to send
other information to confirm that your
tests were valid under the requirements
of this part and 40 CFR part 1065.
*
*
*
*
*
(t) Include good-faith estimates of
U.S.-directed production volumes.
Include a justification for the estimated
production volumes if they are
substantially different than actual
production volumes in earlier years for
similar models.
*
*
*
*
*
(w) Name an agent for service located
in the United States. Service on this
agent constitutes service on you or any
of your officers or employees for any
action by EPA or otherwise by the
United States related to the
requirements of this part.
■ 172. Section 1051.220 is amended by
revising the introductory text and
paragraph (a) to read as follows:
§ 1051.220 How do I amend the
maintenance instructions in my
application?
You may amend your emissionrelated maintenance instructions after
you submit your application for
certification as long as the amended
instructions remain consistent with the
provisions of § 1051.125. You must send
the Designated Compliance Officer a
request to amend your application for
certification for an engine family if you
want to change the emission-related
maintenance instructions in a way that
could affect emissions. In your request,
describe the proposed changes to the
maintenance instructions. If operators
follow the original maintenance
instructions rather than the newly
specified maintenance, this does not
allow you to disqualify those engines
from in-use testing or deny a warranty
claim.
(a) If you are decreasing, replacing, or
eliminating any specified maintenance,
you may distribute the new
maintenance instructions to your
customers 30 days after we receive your
request, unless we disapprove your
request. This would generally include
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replacing one maintenance step with
another. We may approve a shorter time
or waive this requirement.
*
*
*
*
*
■ 173. Section 1051.225 is revised to
read as follows:
mstockstill on PROD1PC66 with RULES2
§ 1051.225 How do I amend my application
for certification to include new or modified
vehicle configurations or to change an
FEL?
Before we issue you a certificate of
conformity, you may amend your
application to include new or modified
vehicle configurations, subject to the
provisions of this section. After we have
issued your certificate of conformity,
you may send us an amended
application requesting that we include
new or modified vehicle configurations
within the scope of the certificate,
subject to the provisions of this section.
You must amend your application if any
changes occur with respect to any
information included in your
application.
(a) You must amend your application
before you take any of the following
actions:
(1) Add a vehicle configuration to an
engine family. In this case, the vehicle
configuration added must be consistent
with other vehicle configurations in the
engine family with respect to the criteria
listed in § 1051.230.
(2) Change a vehicle configuration
already included in an engine family in
a way that may affect emissions, or
change any of the components you
described in your application for
certification. This includes production
and design changes that may affect
emissions any time during the engine’s
lifetime.
(3) Modify an FEL for an engine
family, as described in paragraph (f) of
this section.
(b) To amend your application for
certification, send the Designated
Compliance Officer the following
information:
(1) Describe in detail the addition or
change in the vehicle model or
configuration you intend to make.
(2) Include engineering evaluations or
data showing that the amended engine
family complies with all applicable
requirements. You may do this by
showing that the original emission-data
vehicle is still appropriate for showing
that the amended family complies with
all applicable requirements.
(3) If the original emission-data
vehicle for the engine family is not
appropriate to show compliance for the
new or modified vehicle configuration,
include new test data showing that the
new or modified vehicle configuration
meets the requirements of this part.
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19:42 Oct 07, 2008
Jkt 217001
(c) We may ask for more test data or
engineering evaluations. You must give
us these within 30 days after we request
them.
(d) For engine families already
covered by a certificate of conformity,
we will determine whether the existing
certificate of conformity covers your
new or modified vehicle configuration.
You may ask for a hearing if we deny
your request (see § 1051.820).
(e) For engine families already
covered by a certificate of conformity,
you may start producing the new or
modified vehicle configuration anytime
after you send us your amended
application, before we make a decision
under paragraph (d) of this section.
However, if we determine that the
affected vehicles do not meet applicable
requirements, we will notify you to
cease production of the vehicles and
may require you to recall the vehicles at
no expense to the owner. Choosing to
produce vehicles under this paragraph
(e) is deemed to be consent to recall all
vehicles that we determine do not meet
applicable emission standards or other
requirements and to remedy the
nonconformity at no expense to the
owner. If you do not provide
information required under paragraph
(c) of this section within 30 days after
we request it, you must stop producing
the new or modified vehicle
configuration.
(f) You may ask us to approve a
change to your FEL in certain cases after
the start of production. The changed
FEL may not apply to vehicles you have
already introduced into commerce,
except as described in this paragraph (f).
If we approve a changed FEL after the
start of production, you must include
the new FEL on the emission control
information label for all vehicles
produced after the change. You may ask
us to approve a change to your FEL in
the following cases:
(1) You may ask to raise your FEL for
your engine family at any time. In your
request, you must show that you will
still be able to meet the emission
standards as specified in subparts B and
H of this part. If you amend your
application by submitting new test data
to include a newly added or modified
vehicle, as described in paragraph (b)(3)
of this section, use the appropriate FELs
with corresponding production volumes
to calculate your average emission level
for the model year, as described in
subpart H of this part. In all other
circumstances, you must use the higher
FEL for the entire family to calculate
your average emission level under
subpart H of this part.
(2) You may ask to lower the FEL for
your engine family only if you have test
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59249
data from production engines showing
that the engines have emissions below
the proposed lower FEL. The lower FEL
applies only to engines you produce
after we approve the new FEL. Use the
appropriate FELs with corresponding
production volumes to calculate your
average emission level for the model
year, as described in subpart H of this
part.
■ 174. Section 1051.230 is amended by
revising the paragraphs (a), (b)(8), and
(e)(1) to read as follows:
§ 1051.230
families?
How do I select engine
(a) For purposes of certification,
divide your product line into families of
vehicles as described in this section.
Except as specified in paragraph (f) of
this section, you must have separate
engine families for meeting exhaust and
evaporative emissions. Your engine
family is limited to a single model year.
(b) * * *
(8) Numerical level of the emission
standards that apply to the vehicle. For
example, an engine family may not
include vehicles certified to different
family emission limits, though you may
change family emission limits without
recertifying as specified in § 1051.225.
*
*
*
*
*
(e) * * *
(1) In unusual circumstances, you
may group such vehicles in the same
engine family if you show that their
emission characteristics during the
useful life will be similar.
*
*
*
*
*
■ 175. Section 1051.235 is amended by
revising paragraphs (c)(4), (d)(1)
introductory text, and (d)(1)(i) to read as
follows:
§ 1051.235 What emission testing must I
perform for my application for a certificate
of conformity?
*
*
*
*
*
(c) * * *
(4) Before we test one of your vehicles
or engines, we may calibrate it within
normal production tolerances for
anything we do not consider an
adjustable parameter. For example, this
would apply where we determine that
an engine parameter is not an adjustable
parameter (as defined in § 1051.801) but
that it is subject to production
variability.
(d) * * *
(1) You may ask to use carryover
emission data from a previous model
year instead of doing new tests, but only
if all the following are true:
(i) The engine family from the
previous model year differs from the
current engine family only with respect
to model year or other characteristics
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unrelated to emissions. You may also
ask to add a configuration subject to
§ 1051.225.
*
*
*
*
*
■ 176. Section 1051.240 is amended by
revising paragraphs (a), (b), and (c)(1) to
read as follows:
§ 1051.240 How do I demonstrate that my
engine family complies with exhaust
emission standards?
(a) For purposes of certification, your
engine family is considered in
compliance with the applicable
numerical exhaust emission standards
in subpart B of this part if all emissiondata vehicles representing that family
have test results showing deteriorated
emission levels at or below these
standards. This includes all test points
over the course of the durability
demonstration. (Note: if you participate
in the ABT program in subpart H of this
part, your FELs are considered to be the
applicable emission standards with
which you must comply.)
(b) Your engine family is deemed not
to comply if any emission-data vehicle
representing that family has test results
showing a deteriorated emission level
for any pollutant that is above an
applicable FEL or emission standard.
This includes all test points over the
course of the durability demonstration.
(c) * * *
(1) For vehicles that use
aftertreatment technology, such as
catalytic converters, use a multiplicative
deterioration factor for exhaust
emissions. A multiplicative
deterioration factor is the ratio of
exhaust emissions at the end of the
useful life and exhaust emissions at the
low-hour test point. In these cases,
adjust the official emission results for
each tested vehicle or engine at the
selected test point by multiplying the
measured emissions by the deterioration
factor. If the factor is less than one, use
one. Multiplicative deterioration factors
must be specified to three significant
figures.
*
*
*
*
*
■ 177. Section 1051.243 is amended by
revising the introductory text and
paragraphs (b)(6) and (c)(1) to read as
follows:
consistent with good engineering
judgment, as long as we approve those
methods in advance.
(c) * * *
(1) If you determine your
deterioration factors based on test data
from a different engine family, explain
why this is appropriate and include all
the emission measurements on which
you base the deterioration factor.
*
*
*
*
*
178. Section 1051.245 is amended by
revising paragraph (e) to read as follows:
■
§ 1051.245 How do I demonstrate that my
engine family complies with evaporative
emission standards?
*
*
*
*
*
(e) You may demonstrate for
certification that your engine family
complies with the evaporative emission
standards by demonstrating that you use
the following control technologies:
(1) For certification to the standards
specified in § 1051.110(a) with the
control technologies shown in the
following table:
TABLE 1 OF § 1051.245—DESIGN-CERTIFICATION
TECHNOLOGIES
FOR
CONTROLLING TANK PERMEATION
If the tank permeability control technology is . . .
(i) A metal fuel tank with no
non-metal gaskets or with
gaskets made from a lowpermeability material.
(ii) A metal fuel tank with
non-metal gaskets with an
exposed surface area of
1000 mm2 or less.
mstockstill on PROD1PC66 with RULES2
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1.5 g/m2/day.
TABLE 2 OF § 1051.245—DESIGN-CERTIFICATION
TECHNOLOGIES
FOR
CONTROLLING FUEL-LINE PERMEATION
This section describes how to
determine deterioration factors, either
with pre-existing test data or with new
emission measurements.
*
*
*
*
*
(b) * * *
(6) You may use other testing methods
to determine deterioration factors,
19:42 Oct 07, 2008
1.5 g/m2/day.
(2) For certification to the standards
specified in § 1051.110(b) with the
control technologies shown in the
following table:
§ 1051.243 How do I determine
deterioration factors from exhaust
durability testing?
VerDate Aug<31>2005
Then you may
design-certify
with a tank
emission level
of . . .
If the fuel-line permeability
control technology is . . .
(i) Hose meeting the specifications for Low Emission
Fuel Lines as described in
40 CFR 1048.105.
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Fmt 4701
Then you may
design-certify
with a fuel line
permeation
emission level
of . . .
15 g/m2/day.
Sfmt 4700
TABLE 2 OF § 1051.245—DESIGN-CERTIFICATION
TECHNOLOGIES
FOR
CONTROLLING FUEL-LINE PERMEATION—Continued
If the fuel-line permeability
control technology is . . .
(ii) Hose meeting the R11–A
or R12 permeation specifications in SAE J30 as described in 40 CFR
1060.810.
Then you may
design-certify
with a fuel line
permeation
emission level
of . . .
15 g/m2/day.
179. Section 1051.250 is amended as
follows:
■ a. By removing paragraph (d).
■ b. By redesignating paragraphs (a)
through (c) as paragraphs (b) through
(d), respectively.
■ c. By adding a new paragraph (a).
■ d. By revising the newly redesignated
paragraph (c).
■
§ 1051.250 What records must I keep and
make available to EPA?
(a) Send the Designated Compliance
Officer information related to your U.S.directed production volumes as
described in § 1051.345. In addition,
within 45 days after the end of the
model year, you must send us a report
describing information about vehicles
you produced during the model year as
follows:
(1) State the total production volume
for each engine family that is not subject
to reporting under § 1051.345.
(2) State the total production volume
for any engine family for which you
produce vehicles after completing the
reports required in § 1051.345.
(3) For production volumes you report
under this paragraph (a), identify
whether or not the figures include
California sales. Include a separate
count of production volumes for
California sales if those figures are
available.
*
*
*
*
*
(c) Keep data from routine emission
tests (such as test cell temperatures and
relative humidity readings) for one year
after we issue the associated certificate
of conformity. Keep all other
information specified in this section for
eight years after we issue your
certificate.
*
*
*
*
*
Subpart D—[Amended]
180. Section 1051.301 is amended by
revising paragraphs (a), (c), (d), (e), and
(h) introductory text to read as follows:
■
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mstockstill on PROD1PC66 with RULES2
§ 1051.301 When must I test my
production-line vehicles or engines?
(a) If you produce vehicles that are
subject to the requirements of this part,
you must test them as described in this
subpart, except as follows:
(1) Small-volume manufacturers may
omit testing under this subpart.
(2) We may exempt engine families
with a projected U.S.-directed
production volume below 150 units
from routine testing under this subpart.
Request this exemption in your
application for certification and include
your basis for projecting a production
volume below 150 units. We will
approve your request if we agree that
you have made good-faith estimates of
your production volumes. Your
exemption is approved when we grant
your certificate. You must promptly
notify us if your actual production
exceeds 150 units during the model
year. If you exceed the production limit
or if there is evidence of a
nonconformity, we may require you to
test production-line engines under this
subpart, or under 40 CFR part 1068,
subpart E, even if we have approved an
exemption under this paragraph (a)(2).
*
*
*
*
*
(c) Other regulatory provisions
authorize us to suspend, revoke, or void
your certificate of conformity, or order
recalls for engine families, without
regard to whether they have passed
these production-line testing
requirements. The requirements of this
subpart do not affect our ability to do
selective enforcement audits, as
described in part 1068 of this chapter.
Individual vehicles and engines in
families that pass these production-line
testing requirements must also conform
to all applicable regulations of this part
and part 1068 of this chapter.
(d) You may use alternate programs
for testing production-line vehicles or
engines in the following circumstances:
(1) You may use analyzers and
sampling systems that meet the fieldtesting requirements of 40 CFR part
1065, subpart J, but not the otherwise
applicable requirements in 40 CFR part
1065 for laboratory testing, to
demonstrate compliance with emission
standards if you double the minimum
sampling rate specified in § 1054.310(b).
Use measured test results to determine
whether vehicles or engines comply
with applicable standards without
applying a measurement allowance.
This alternate program does not require
prior approval but we may disallow use
of this option where we determine that
use of field-grade equipment would
prevent you from being able to
demonstrate that your vehicles or
VerDate Aug<31>2005
19:42 Oct 07, 2008
Jkt 217001
engines are being produced to conform
to the specifications in your application
for certification.
(2) You may ask to use another
alternate program for testing
production-line vehicles or engines. In
your request, you must show us that the
alternate program gives equal assurance
that your products meet the
requirements of this part. We may waive
some or all of this subpart’s
requirements if we approve your
alternate approach. For example, in
certain circumstances you may be able
to give us equal assurance that your
products meet the requirements of this
part by using less rigorous measurement
methods if you offset that by increasing
the number of test vehicles or engines.
(e) If you certify an engine family with
carryover emission data, as described in
§ 1051.235(d), and these equivalent
engine families consistently pass the
production-line testing requirements
over the preceding two-year period, you
may ask for a reduced testing rate for
further production-line testing for that
family. The minimum testing rate is one
vehicle or engine per engine family. If
we reduce your testing rate, we may
limit our approval to any number of
model years. In determining whether to
approve your request, we may consider
the number of vehicles or engines that
have failed the emission tests.
*
*
*
*
*
(h) Vehicles certified to the following
standards are exempt from the
production-line testing requirements of
this subpart if no engine families in the
averaging set have family emission
limits that are different than the
otherwise applicable standard:
*
*
*
*
*
■ 181. Section 1051.305 is amended by
adding introductory text and revising
paragraphs (d) and (g) to read as follows:
§ 1051.305 How must I prepare and test my
production-line vehicles or engines?
This section describes how to prepare
and test production-line vehicles or
engines. Test the engine if your vehicle
is certified to g/kW-hr standards;
otherwise test the vehicle. You must
assemble the test vehicle or engine in a
way that represents the assembly
procedures for other vehicles or engines
in the engine family. You must ask us
to approve any deviations from your
normal assembly procedures for other
production vehicles or engines in the
engine family.
*
*
*
*
*
(d) Setting adjustable parameters.
Before any test, we may require you to
adjust any adjustable parameter to any
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59251
setting within its physically adjustable
range.
(1) We may require you to adjust idle
speed outside the physically adjustable
range as needed, but only until the
vehicle or engine has stabilized
emission levels (see paragraph (e) of this
section). We may ask you for
information needed to establish an
alternate minimum idle speed.
(2) We may specify adjustments
within the physically adjustable range
by considering their effect on emission
levels. We may also consider how likely
it is that someone will make such an
adjustment with in-use vehicles.
(3) We may specify an air-fuel ratio
within the adjustable range specified in
§ 1051.115(d).
*
*
*
*
*
(g) Retesting after invalid tests. You
may retest a vehicle or engine if you
determine an emission test is invalid
under subpart F of this part. Explain in
your written report reasons for
invalidating any test and the emission
results from all tests. If we determine
that you improperly invalidated a test,
we may require you to ask for our
approval for future testing before
substituting results of the new tests for
invalid ones.
■ 182. Section 1051.310 is amended by
revising paragraphs (a), (b), (c)
introductory text, (c)(2), (f), (g), and (h)
to read as follows:
§ 1051.310 How must I select vehicles or
engines for production-line testing?
(a) Test engines from each engine
family as described in this section based
on test periods, as follows:
(1) For engine families with projected
U.S.-directed production volume of at
least 1,600, the test periods are
consecutive quarters (3 months).
However, if your annual production
period is less than 12 months long, you
may take the following alternative
approach to define quarterly test
periods:
(i) If your annual production period is
120 days or less, the whole model year
constitutes a single test period.
(ii) If your annual production period
is 121 to 210 days, divide the annual
production period evenly into two test
periods.
(iii) If your annual production period
is 211 to 300 days, divide the annual
production period evenly into three test
periods.
(iv) If your annual production period
is 301 days or longer, divide the annual
production period evenly into four test
periods.
(2) For engine families with projected
U.S.-directed production volume below
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2
Where:
N = Required sample size for the model year.
t95 = 95% confidence coefficient, which
depends on the number of tests
completed, n, as specified in the table in
paragraph (c)(1) of this section. It defines
95% confidence intervals for a one-tail
distribution.
s = Test sample standard deviation (see
paragraph (c)(2) of this section).
x = Mean of emission test results of the
sample.
STD = Emission standard (or family emission
limit, if applicable).
*
*
*
*
*
(2) Calculate the standard deviation,
s, for the test sample using the
following formula:
mstockstill on PROD1PC66 with RULES2
1
( X − x )2 2
σ = ∑ i
( n − 1)
Where:
Xi = Emission test result for an individual
vehicle or engine.
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*
*
*
*
*
(f) Distribute the remaining tests
evenly throughout the rest of the year.
You may need to adjust your schedule
for selecting vehicles or engines if the
required sample size changes. If your
scheduled quarterly testing for the
remainder of the model year is sufficient
to meet the calculated sample size, you
may wait until the next quarter to do
additional testing. Continue to
randomly select vehicles or engines
from each engine family.
(g) Continue testing until one of the
following things happens:
(1) After completing the minimum
number of tests required in paragraph
(b) of this section, the number of tests
completed in an engine family, n, is
greater than the required sample size, N,
and the sample mean, x, is less than or
equal to the emission standard. For
example, if N = 5.1 after the fifth test,
the sample-size calculation does not
allow you to stop testing.
(2) The engine family does not
comply according to § 1051.315.
(3) You test 30 vehicles or engines
from the engine family.
(4) You test one percent of your
projected annual U.S.-directed
production volume for the engine
family, rounded to the nearest whole
number. Do not count a vehicle or
engine under this paragraph (g)(4) if it
fails to meet an applicable emission
standard.
(5) You choose to declare that the
engine family does not comply with the
requirements of this subpart.
(h) If the sample-size calculation
allows you to stop testing for one
pollutant but not another, you must
continue measuring emission levels of
all pollutants for any additional tests
required under this section. However,
you need not continue making the
calculations specified in this subpart for
the pollutant for which testing is not
required. This paragraph (h) does not
affect the number of tests required
under this section, the required
calculations in § 1051.315, or the
remedial steps required under
§ 1051.320.
*
*
*
*
*
■ 183. Section 1051.315 is amended by
revising paragraphs (a), (b), and (g) to
read as follows:
§ 1051.315 How do I know when my engine
family fails the production-line testing
requirements?
*
*
*
*
*
(a) Calculate your test results as
follows:
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(1) Initial and final test results.
Calculate and round the test results for
each vehicle or engine. If you do several
tests on a vehicle or engine, calculate
the initial results for each test, then add
all the test results together and divide
by the number of tests. Round this final
calculated value for the final test results
on that vehicle or engine.
(2) Final deteriorated test results.
Apply the deterioration factor for the
engine family to the final test results
(see § 1051.240(c)).
(3) Round deteriorated test results.
Round the results to the number of
decimal places in the emission standard
expressed to one more decimal place.
(b) Construct the following CumSum
Equation for each engine family for HC,
NOX (HC + NOX), and CO emissions:
Ci = Max [0 or Ci¥1 + Xi¥(STD + 0.25
× s)]
Where:
Ci = The current CumSum statistic.
Ci¥1 = The previous CumSum statistic. For
the first test, the CumSum statistic is 0
(i.e., C1 = 0).
Xi = The current emission test result for an
individual vehicle or engine.
STD = Emission standard (or family emission
limit, if applicable).
*
*
*
*
*
(g) If the CumSum statistic exceeds
the Action Limit in two consecutive
tests, the engine family fails the
production-line testing requirements of
this subpart. Tell us within ten working
days if this happens. You may request
to amend the application for
certification to raise the FEL of the
engine family as described in
§ 1051.225(f).
*
*
*
*
*
■ 184. Section 1051.320 is amended by
revising paragraph (a)(2) to read as
follows:
§ 1051.320 What happens if one of my
production-line vehicles or engines fails to
meet emission standards?
(a) * * *
(2) Include the test results and
describe the remedy for each engine in
the written report required under
§ 1051.345.
*
*
*
*
*
■ 185. Section 1051.325 is amended by
revising the section heading and
paragraphs (c) and (e) to read as follows:
§ 1051.325 What happens if an engine
family fails the production-line testing
requirements?
*
*
*
*
*
(c) Up to 15 days after we suspend the
certificate for an engine family, you may
ask for a hearing (see § 1051.820). If we
agree before a hearing occurs that we
used erroneous information in deciding
E:\FR\FM\08OCR2.SGM
08OCR2
ER08OC08.094
( t ⋅ σ)
N = 95
+1
( x − STD )
n = The number of tests completed in an
engine family.
ER08OC08.093
1,600, the whole model year constitutes
a single test period.
(b) Early in each test period, randomly
select and test an engine from the end
of the assembly line for each engine
family.
(1) In the first test period for newly
certified engines, randomly select and
test one more engine. Then, calculate
the required sample size for the model
year as described in paragraph (c) of this
section.
(2) In later test periods of the same
model year, combine the new test result
with all previous testing in the model
year. Then, calculate the required
sample size for the model year as
described in paragraph (c) of this
section.
(3) In the first test period for engine
families relying on previously submitted
test data, combine the new test result
with the last test result from the
previous model year. Then, calculate
the required sample size for the model
year as described in paragraph (c) of this
section. Use the last test result from the
previous model year only for this first
calculation. For all subsequent
calculations, use only results from the
current model year.
(c) Calculate the required sample size
for each engine family. Separately
calculate this figure for HC, NOX (or HC
+ NOX), and CO. The required sample
size is the greater of these calculated
values. Use the following equation:
Federal Register / Vol. 73, No. 196 / Wednesday, October 8, 2008 / Rules and Regulations
to suspend the certificate, we will
reinstate the certificate.
*
*
*
*
*
(e) You may request to amend the
application for certification to raise the
FEL of the engine family before or after
we suspend your certificate as described
in § 1051.225(f). We will approve your
request if it is clear that you used good
engineering judgment in establishing
the original FEL.
■ 186. Section 1051.345 is amended as
follows:
■ a. By removing the introductory text.
■ b. By revising paragraphs (a)(4), (a)(6),
and (a)(8).
■ c. By revising paragraphs (b) and (c).
mstockstill on PROD1PC66 with RULES2
§ 1051.345 What production-line testing
records must I send to EPA?
(a) * * *
(4) Describe each test vehicle or
engine, including the engine family’s
identification and the vehicle’s model
year, build date, model number,
identification number, and number of
hours of operation before testing.
*
*
*
*
*
(6) Provide the test number; the date,
time and duration of testing; test
procedure; all initial test results; final
test results; and final deteriorated test
results for all tests. Provide the emission
results for all measured pollutants.
Include information for both valid and
invalid tests and the reason for any
invalidation.
*
*
*
*
*
(8) Provide the CumSum analysis
required in § 1051.315 and the samplesize calculation required in § 1051.310
for each engine family.
*
*
*
*
*
(b) We may ask you to add
information to your written report, so
we can determine whether your new
vehicles conform with the requirements
of this subpart. We may also ask you to
send less information.
(c) An authorized representative of
your company must sign the following
statement: We submit this report under
Sections 208 and 213 of the Clean Air
Act. Our production-line testing
conformed completely with the
requirements of 40 CFR part 1051. We
have not changed production processes
or quality-control procedures for test
engines (or vehicles) in a way that might
affect emission controls. All the
information in this report is true and
accurate, to the best of my knowledge.
I know of the penalties for violating the
Clean Air Act and the regulations.
(Authorized Company Representative)
*
*
*
*
*
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19:42 Oct 07, 2008
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187. Section 1051.350 is amended by
revising paragraphs (b), (e), and (f) to
read as follows:
■
§ 1051.350
What records must I keep?
*
*
*
*
*
(b) Keep paper or electronic records of
your production-line testing for eight
years after you complete all the testing
required for an engine family in a model
year.
*
*
*
*
*
(e) If we ask, you must give us
projected or actual production figures
for an engine family. We may ask you
to divide your production figures by
maximum engine power, displacement,
fuel type, or assembly plant (if you
produce vehicles or engines at more
than one plant).
(f) Keep records of the vehicle or
engine identification number for each
vehicle or engine you produce under
each certificate of conformity. You may
identify these numbers as a range. Give
us these records within 30 days if we
ask for them.
*
*
*
*
*
Subpart F—[Amended]
188. Section 1051.501 is amended as
follows:
■ a. By revising paragraphs (c)(2) and
(d).
■ b. By redesignating paragraphs (e) and
(f) as paragraphs (g) and (h).
■ c. By adding a new paragraph (e).
■ d. By reserving paragraph (f).
■
§ 1051.501 What procedures must I use to
test my vehicles or engines?
*
*
*
*
*
(c) * * *
(2) Prior to permeation testing of fuel
hose, the hose must be preconditioned
by filling the hose with the fuel
specified in paragraph (d)(3) of this
section, sealing the openings, and
soaking the hose for 4 weeks at 23 ± 5
°C. To measure fuel-line permeation
emissions, use the equipment and
procedures specified in SAE J30 as
described in 40 CFR 1060.810. The
measurements must be performed at 23
± 2 °C using the fuel specified in
paragraph (d)(3) of this section.
(d) Fuels. Use the fuels meeting the
following specifications:
(1) Exhaust. Use the fuels and
lubricants specified in 40 CFR part
1065, subpart H, for all the exhaust
testing we require in this part. For
service accumulation, use the test fuel
or any commercially available fuel that
is representative of the fuel that in-use
engines will use. The following
provisions apply for using specific fuel
types:
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59253
(i) For gasoline-fueled engines, use
the grade of gasoline specified for
general testing.
(ii) For diesel-fueled engines, use
either low-sulfur diesel fuel or ultra
low-sulfur diesel fuel meeting the
specifications in 40 CFR 1065.703. If
you use sulfur-sensitive technology as
defined in 40 CFR 1039.801 and you
measure emissions using ultra lowsulfur diesel fuel, you must add a
permanent label near the fuel inlet with
the following statement: ‘‘ULTRA LOW
SULFUR FUEL ONLY’’.
(2) Fuel Tank Permeation. (i) For the
preconditioning soak described in
§ 1051.515(a)(1) and fuel slosh
durability test described in
§ 1051.515(d)(3), use the fuel specified
in Table 1 of 40 CFR 1065.710 blended
with 10 percent ethanol by volume. As
an alternative, you may use Fuel CE10,
which is Fuel C as specified in ASTM
D 471–98 (see 40 CFR 1060.810)
blended with 10 percent ethanol by
volume.
(ii) For the permeation measurement
test in § 1051.515(b), use the fuel
specified in Table 1 of 40 CFR 1065.710.
As an alternative, you may use the fuel
specified in paragraph (d)(2)(i) of this
section.
(3) Fuel Hose Permeation. Use the fuel
specified in Table 1 of 40 CFR 1065.710
blended with 10 percent ethanol by
volume for permeation testing of fuel
lines. As an alternative, you may use
Fuel CE10, which is Fuel C as specified
in ASTM D 471–98 (see 40 CFR
1060.810) blended with 10 percent
ethanol by volume.
(e) Engine stabilization. Instead of the
provisions of 40 CFR 1065.405, you may
consider emission levels stable without
measurement after 12 hours of engine
operation.
(f) [Reserved]
*
*
*
*
*
■ 189. Section 1051.505 is amended by
revising paragraphs (a) and (b) to read
as follows:
§ 1051.505 What special provisions apply
for testing snowmobiles?
*
*
*
*
*
(a) You may perform steady-state
testing with either discrete-mode or
ramped-modal cycles. You must use the
type of testing you select in your
application for certification for all
testing you perform for that engine
family. If we test your engines to
confirm that they meet emission
standards, we will do testing the same
way. If you submit certification test data
collected with both discrete-mode and
ramped-modal testing (either in your
original application or in an amendment
to your application), either method may
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Federal Register / Vol. 73, No. 196 / Wednesday, October 8, 2008 / Rules and Regulations
minutes, then sample emissions for at
least 1 minute. Calculate cycle statistics
and compare with the established
criteria as specified in 40 CFR 1065.514
to confirm that the test is valid.
(2) For ramped-modal testing, start
sampling at the beginning of the first
mode and continue sampling until the
end of the last mode. Calculate
emissions and cycle statistics the same
be used for subsequent testing. We may
also perform other testing as allowed by
the Clean Air Act. Measure steady-state
emissions as follows:
(1) For discrete-mode testing, sample
emissions separately for each mode,
then calculate an average emission level
for the whole cycle using the weighting
factors specified for each mode. In each
mode, operate the engine for at least 5
as for transient testing as specified in 40
CFR part 1065, subpart G.
(3) Measure emissions by testing the
engine on a dynamometer with one or
more of the following sets of duty cycles
to determine whether it meets the
steady-state emission standards in
§ 1051.103:
(i) The following duty cycle applies
for discrete-mode testing:
TABLE 1 OF § 1051.505—5-MODE DUTY CYCLE FOR SNOWMOBILES
Speed
(percent) 1
Mode No.
1
2
3
4
5
.......................................................................................................................................
.......................................................................................................................................
.......................................................................................................................................
.......................................................................................................................................
.......................................................................................................................................
1 Percent
2 Percent
Torque
(percent) 2
100
85
75
65
Idle
Minimum
time in
mode
(minutes)
100
51
33
19
0
Weighting
factors
3.0
3.0
3.0
3.0
3.0
0.12
0.27
0.25
0.31
0.05
speed is percent of maximum test speed.
torque is percent of maximum torque at maximum test speed.
(ii) The following duty cycle applies
for ramped-modal testing:
TABLE 2 OF § 1051.505—RAMPED-MODAL CYCLE FOR TESTING SNOWMOBILES
Time in
mode
RMC mode
1a Steady-state .........................................
1b Transition .............................................
2a Steady-state .........................................
2b Transition .............................................
3a Steady-state .........................................
3b Transition .............................................
4a Steady-state .........................................
4b Transition .............................................
5a Steady-state .........................................
5b Transition .............................................
6 Steady-state ...........................................
27
20
121
20
347
20
305
20
272
20
28
Speed (percent) 1
Torque (percent) 2, 3
Warm Idle .................................................
Linear Transition .......................................
100 ............................................................
Linear Transition .......................................
65 ..............................................................
Linear Transition .......................................
85 ..............................................................
Linear Transition .......................................
75 ..............................................................
Linear Transition .......................................
Warm Idle .................................................
0
Linear
100
Linear
19
Linear
51
Linear
33
Linear
0
Transition
Transition
Transition
Transition
Transition
1 Percent
speed is percent of maximum test speed.
from one mode to the next within a 20-second transition phase. During the transition phase, command a linear progression from the
torque setting of the current mode to the torque setting of the next mode.
3 Percent torque is percent of maximum torque at maximum test speed.
2 Advance
(b) During idle mode, operate the
engine at its warm idle speed as
described in 40 CFR 1065.510.
*
*
*
*
*
describe your basis for meeting the sales
restrictions of paragraph (d)(3) of this
section.
*
*
*
*
*
Subpart G—[Amended]
■
190. Section 1051.605 is amended by
revising the section heading and
paragraph (d)(7)(ii) to read as follows:
■
mstockstill on PROD1PC66 with RULES2
§ 1051.605 What provisions apply to
engines already certified under the motor
vehicle program or the Large Spark-ignition
program?
*
*
*
*
*
(d) * * *
(7) * * *
(ii) List the engine or vehicle models
you expect to produce under this
exemption in the coming year and
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Jkt 217001
191. Section 1051.610 is amended by
revising the section heading and
paragraphs (d)(7)(ii) and (g) to read as
follows:
§ 1051.610 What provisions apply to
vehicles already certified under the motor
vehicle program?
*
*
*
*
*
(d) * * *
(7) * * *
(ii) List the vehicle models you expect
to produce under this exemption in the
coming year and describe your basis for
PO 00000
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Sfmt 4700
meeting the sales restrictions of
paragraph (d)(3) of this section.
*
*
*
*
*
(g) Participation in averaging, banking
and trading. Vehicles adapted for
recreational use under this section may
not generate or use emission credits
under this part 1051. These vehicles
may generate credits under the ABT
provisions in 40 CFR part 86. These
vehicles must use emission credits
under 40 CFR part 86 if they are
certified to an FEL that exceeds an
emission standard that applies.
192. Section 1051.615 is amended by
revising paragraphs (d) introductory
text, (d)(3), and (d)(4) to read as follows:
■
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§ 1051.615 What are the special provisions
for certifying small recreational engines?
*
*
*
*
*
(d) Measure steady-state emissions by
testing the engine on an engine
dynamometer using the equipment and
procedures of 40 CFR part 1065 with
either discrete-mode or ramped-modal
cycles. You must use the type of testing
you select in your application for
certification for all testing you perform
for that engine family. If we test your
engines to confirm that they meet
emission standards, we will do testing
the same way. If you submit
certification test data collected with
both discrete-mode and ramped-modal
testing (either in your original
application or in an amendment to your
application), either method may be used
for subsequent testing. We may also
perform other testing as allowed by the
59255
Clean Air Act. Measure steady-state
emissions as follows:
*
*
*
*
*
(3) Measure emissions by testing the
engine on a dynamometer with one or
more of the following sets of duty cycles
to determine whether it meets
applicable emission standards:
(i) The following duty cycle applies
for discrete-mode testing:
TABLE 1 OF § 1051.615—6-MODE DUTY CYCLE FOR RECREATIONAL ENGINES
Engine
speed
(percent) 1
Mode No.
1
2
3
4
5
6
.......................................................................................................................................
.......................................................................................................................................
.......................................................................................................................................
.......................................................................................................................................
.......................................................................................................................................
.......................................................................................................................................
1 Percent
2 Percent
Torque
(percent) 2
85
85
85
85
85
Idle
Minimum
time in
mode
(minutes)
100
75
50
25
10
0
Weighting
factors
5.0
5.0
5.0
5.0
5.0
5.0
0.09
0.20
0.29
0.30
0.07
0.05
speed is percent of maximum test speed.
torque is percent of maximum torque at the commanded test speed.
(ii) The following duty cycle applies
for ramped-modal testing:
TABLE 2 OF § 1051.615—RAMPED-MODAL CYCLE FOR TESTING RECREATIONAL ENGINES
RMC mode
Speed
(percent) 1, 2
Time
1a Steady-state .........................................
1b Transition .............................................
2a Steady-state .........................................
2b Transition .............................................
3a Steady-state .........................................
3b Transition .............................................
4a Steady-state .........................................
4b Transition .............................................
5a Steady-state .........................................
5b Transition .............................................
6a Steady-state .........................................
6b Transition .............................................
7 Steady-state ...........................................
41
20
135
20
112
20
337
20
518
20
494
20
43
Torque
(percent) 2, 3
Warm Idle .................................................
Linear Transition .......................................
85 ..............................................................
85 ..............................................................
85 ..............................................................
85 ..............................................................
85 ..............................................................
85 ..............................................................
85 ..............................................................
85 ..............................................................
85 ..............................................................
Linear Transition .......................................
Warm Idle .................................................
0.
Linear
100.
Linear
10.
Linear
75.
Linear
25.
Linear
50.
Linear
0.
Transition.
Transition.
Transition.
Transition.
Transition.
Transition.
1 Percent
speed is percent of maximum test speed.
from one mode to the next within a 20-second transition phase. During the transition phase, command a linear progression from the
torque setting of the current mode to the torque setting of the next mode.
3 Percent torque is percent of maximum torque at the commanded test speed.
2 Advance
(4) During idle mode, operate the
engine at its warm idle speed as
described in 40 CFR 1065.510.
*
*
*
*
*
■ 193. Section 1051.635 is amended by
revising paragraph (a) to read as follows:
mstockstill on PROD1PC66 with RULES2
§ 1051.635 What provisions apply to new
manufacturers that are small businesses?
(a) If you are a small business (as
defined by the Small Business
Administration at 13 CFR 121.201) that
manufactures recreational vehicles, but
does not otherwise qualify for the smallvolume manufacturer provisions of this
part, you may ask us to designate you
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to be a small-volume manufacturer. You
may do this whether you began
manufacturing recreational vehicles
before, during, or after 2002.
*
*
*
*
*
■
194. Section 1051.645 is amended by
revising paragraph (b) to read as follows:
A certificate of conformity is no
longer valid for a vehicle if the vehicle
is modified such that it is not in a
configuration covered by the certificate.
This section applies if such
modifications are done to convert the
vehicle to run on a different fuel type.
Such vehicles may be recertified as
specified in this section if the original
■
§ 1051.645 What special provisions apply
to branded engines?
*
*
*
*
*
(b) In your application for
certification, identify the company
whose trademark you will use.
*
*
*
*
*
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195. A new § 1051.650 is added to
subpart G to read as follows:
§ 1051.650 What special provisions apply
for converting a vehicle to use an alternate
fuel?
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certificate is no longer valid for that
vehicle.
(a) Converting a certified new vehicle
to run on a different fuel type violates
40 CFR 1068.101(a)(1) if the modified
vehicle is not covered by a certificate of
conformity.
(b) Converting a certified vehicle that
is not new to run on a different fuel type
violates 40 CFR 1068.101(b)(1) if the
modified vehicle is not covered by a
certificate of conformity. We may
specify alternate certification provisions
consistent with the requirements of this
part. For example, you may certify the
modified vehicle for a partial useful life.
For example, if the vehicle is modified
halfway through its original useful life
period, you may generally certify the
vehicle based on completing the original
useful life period; or if the vehicle is
modified after the original useful life
period is past, you may generally certify
the vehicle based on testing that does
not involve further durability
demonstration.
(c) Vehicles (or engines) may be
certified using the certification
procedures for new vehicles (or engines)
as specified in this part or using the
certification procedures for aftermarket
parts as specified in 40 CFR part 85,
subpart V. Unless the original vehicle
manufacturer continues to be
responsible for the vehicle as specified
in paragraph (d) of this section, you
must remove the original manufacturer’s
emission control information label if
you recertify the vehicle.
(d) The original vehicle manufacturer
is not responsible for operation of
modified vehicles in configurations
resulting from modifications performed
by others. In cases where the
modification allows a vehicle to be
operated in either its original
configuration or a modified
configuration, the original vehicle
manufacturer remains responsible for
operation of the modified vehicle in its
original configuration.
(e) Entities producing conversion kits
may obtain certificates of conformity for
the converted vehicles. Such entities are
vehicle manufacturers for purposes of
this part.
Subpart H—[Amended]
196. Section 1051.701 is amended by
revising paragraph (a) to read as follows:
■
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§ 1051.701
General provisions.
(a) You may average, bank, and trade
emission credits for purposes of
certification as described in this subpart
to show compliance with the standards
of this part. To do this you must certify
your engines to Family Emission Limits
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(FELs) and show that your average
emission levels for all your engine
families together are below the emission
standards in subpart B of this part, or
that you have sufficient credits to offset
a credit deficit for the model year (as
calculated in § 1051.720).
*
*
*
*
*
■ 197. Section 1051.710 is amended by
revising paragraphs (d) and (e) and
removing paragraph (f) to read as
follows:
§ 1051.710 How do I generate and bank
emission credits?
*
*
*
*
*
(d) You may designate any emission
credits you plan to bank in the reports
you submit under § 1051.730. During
the model year and before the due date
for the final report, you may designate
your reserved emission credits for
averaging or trading.
(e) Reserved credits become actual
emission credits when you submit your
final report. However, we may revoke
these emission credits if we are unable
to verify them after reviewing your
reports or auditing your records.
■ 198. Section 1051.715 is amended by
revising paragraph (b) and removing and
reserving paragraph (c) to read as
follows:
§ 1051.715
credits?
How do I trade emission
*
*
*
*
*
(b) You may trade actual emission
credits as described in this subpart. You
may also trade reserved emission
credits, but we may revoke these
emission credits based on our review of
your records or reports or those of the
company with which you traded
emission credits. You may trade banked
credits within an averaging set to any
certifying manufacturer.
(c) [Reserved]
*
*
*
*
*
■ 199. Section 1051.720 is amended by
revising paragraph (a)(2) to read as
follows:
§ 1051.720 How do I calculate my average
emission level or emission credits?
(a) * * *
(2) For vehicles that have standards
expressed as g/kW-hr and a useful life
in kilometers, convert the useful life to
kW-hr based on the maximum engine
power and an assumed vehicle speed of
30 km/hr as follows: UL (kW-hr) = UL
(km) × Maximum Engine Power (kW) ÷
30 km/hr. (Note: It is not necessary to
include a load factor, since credit
exchange is not allowed between
vehicles certified to g/kW-hr standards
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and vehicles certified to g/km
standards.)
*
*
*
*
*
■ 200. Section 1051.725 is amended by
revising paragraph (b)(2) to read as
follows:
§ 1051.725 What must I include in my
applications for certification?
*
*
*
*
*
(b) * * *
(2) Detailed calculations of projected
emission credits (positive or negative)
based on projected production volumes.
We may require you to include similar
calculations from your other engine
families to demonstrate that you will be
able to avoid a negative credit balance
for the model year. If you project
negative emission credits for an engine
family, state the source of positive
emission credits you expect to use to
offset the negative emission credits.
■ 201. Section 1051.730 is amended by
revising paragraphs (b)(3), (b)(4), (b)(5),
(c)(2), and (f) to read as follows:
§ 1051.730
to EPA?
What ABT reports must I send
*
*
*
*
*
(b) * * *
(3) The FEL for each pollutant. If you
change the FEL after the start of
production, identify the date that you
started using the new FEL and/or give
the vehicle identification number for the
first vehicle covered by the new FEL. In
this case, identify each applicable FEL
and calculate the positive or negative
emission credits under each FEL.
(4) The projected and actual
production volumes for the model year
with a point of retail sale in the United
States, as described in § 1051.701(d).
For fuel tanks, state the production
volume in terms of surface area and
production volume for each tank
configuration and state the total surface
area for the emission family. If you
changed an FEL during the model year,
identify the actual production volume
associated with each FEL.
(5) For vehicles that have standards
expressed as g/kW-hr, maximum engine
power for each vehicle configuration,
and the average engine power weighted
by U.S.-directed production volumes for
the engine family.
*
*
*
*
*
(c) * * *
(2) State whether you will retain any
emission credits for banking.
*
*
*
*
*
(f) Correct errors in your end-of-year
report or final report as follows:
(1) You may correct any errors in your
end-of-year report when you prepare the
final report as long as you send us the
final report by the time it is due.
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(2) If you or we determine within 270
days after the end of the model year that
errors mistakenly decreased your
balance of emission credits, you may
correct the errors and recalculate the
balance of emission credits. You may
not make these corrections for errors
that are determined more than 270 days
after the end of the model year. If you
report a negative balance of emission
credits, we may disallow corrections
under this paragraph (f)(2).
(3) If you or we determine anytime
that errors mistakenly increased your
balance of emission credits, you must
correct the errors and recalculate the
balance of emission credits.
■ 202. Section 1051.735 is amended by
revising paragraphs (b), (d), and (e) to
read as follows:
§ 1051.735
What records must I keep?
*
*
*
*
*
(b) Keep the records required by this
section for at least eight years after the
due date for the end-of-year report. You
may not use emission credits on any
engines if you do not keep all the
records required under this section. You
must therefore keep these records to
continue to bank valid credits. Store
these records in any format and on any
media as long as you can promptly send
us organized, written records in English
if we ask for them. You must keep these
records readily available. We may
review them at any time.
*
*
*
*
*
(d) Keep records of the identification
number for each vehicle or engine or
piece of equipment you produce that
generates or uses emission credits under
the ABT program. You may identify
these numbers as a range.
(e) We may require you to keep
additional records or to send us relevant
information not required by this section
in accordance with the Clean Air Act.
■ 203. Section 1051.740 is amended by
revising paragraph (b)(4)(ii) to read as
follows:
§ 1051.740 Are there special averaging
provisions for snowmobiles?
*
*
*
*
(b) * * *
(4) * * *
(ii) HC and CO credits for Phase 3 are
calculated relative to 75 g/kW-hr and
200 g/kW-hr values, respectively.
*
*
*
*
*
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*
Subpart I—[Amended]
204. Section 1051.801 is amended as
follows:
■ a. By removing the definitions for
‘‘Maximum test power’’ and ‘‘Maximum
test torque’’.
■
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b. By revising the definitions for
‘‘Aftertreatment’’, ‘‘Designated
Compliance Officer’’, ‘‘Emission-control
system’’, ‘‘Engine configuration’’,
‘‘Maximum engine power’’, ‘‘Model
year’’, ‘‘New’’, ‘‘Nonmethane
hydrocarbon’’, ‘‘Official emission
result’’, ‘‘Owners manual’’,
‘‘Recreational’’, ‘‘Total hydrocarbon’’,
and ‘‘Total hydrocarbon equivalent’’.
■ c. By adding definitions for ‘‘Alcoholfueled’’, ‘‘Days’’, ‘‘Low-permeability
material’’, and ‘‘Volatile liquid fuel’’ in
alphabetical order.
■
§ 1051.801
part?
What definitions apply to this
*
*
*
*
*
Aftertreatment means relating to a
catalytic converter, particulate filter, or
any other system, component, or
technology mounted downstream of the
exhaust valve (or exhaust port) whose
design function is to decrease emissions
in the engine exhaust before it is
exhausted to the environment. Exhaustgas recirculation (EGR), turbochargers,
and oxygen sensors are not
aftertreatment.
Alcohol-fueled means relating to a
vehicle with an engine that is designed
to run using an alcohol fuel. For
purposes of this definition, alcohol fuels
do not include fuels with a nominal
alcohol content below 25 percent by
volume.
*
*
*
*
*
Days means calendar days unless
otherwise specified. For example, where
we specify working days, we mean
calendar days excluding weekends and
U.S. national holidays.
Designated Compliance Officer means
the Manager, Light-Duty Engine Group,
U.S. Environmental Protection Agency,
2000 Traverwood Drive, Ann Arbor, MI
48105.
*
*
*
*
*
Emission-control system means any
device, system, or element of design that
controls or reduces the emissions of
regulated pollutants from an engine.
*
*
*
*
*
Engine configuration means a unique
combination of engine hardware and
calibration within an engine family.
Engines within a single engine
configuration differ only with respect to
normal production variability or factors
unrelated to emissions.
*
*
*
*
*
Low-permeability material has the
meaning given in 40 CFR 1060.801.
*
*
*
*
*
Maximum engine power has the
meaning given in 40 CFR 90.3 for 2010
and earlier model years and in
§ 1051.140 for 2011 and later model
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59257
years. Note that maximum engine power
is based on the engine alone, without
regard to any governing or other
restrictions from the vehicle
installation.
*
*
*
*
*
Model year means one of the
following things:
(1) For freshly manufactured vehicles
(see definition of ‘‘new,’’ paragraph (1)),
model year means one of the following:
(i) Calendar year.
(ii) Your annual new model
production period if it is different than
the calendar year. This must include
January 1 of the calendar year for which
the model year is named. It may not
begin before January 2 of the previous
calendar year and it must end by
December 31 of the named calendar
year. For seasonal production periods
not including January 1, model year
means the calendar year in which the
production occurs, unless you choose to
certify the applicable emission family
with the following model year. For
example, if your production period is
June 1, 2010, through November 30,
2010, your model year would be 2010
unless you choose to certify the
emission family for model year 2011.
(2) For an engine originally certified
and manufactured as a motor vehicle
engine or a stationary engine that is later
used or intended to be used in a vehicle
subject to the standards and
requirements of this part 1051, model
year means the calendar year in which
the engine was originally produced. For
an engine originally manufactured as a
motor vehicle engine or a stationary
engine without having been certified
that is later used or intended to be used
in a vehicle subject to the standards and
requirements of this part 1051, model
year means the calendar year in which
the engine becomes subject to this part
1051. (See definition of ‘‘new,’’
paragraph (2)).
(3) For a nonroad engine that has been
previously placed into service in an
application covered by 40 CFR part 90,
91, 1048, or 1054, where that engine is
installed in a piece of equipment that is
covered by this part 1051, model year
means the calendar year in which the
engine was originally produced (see
definition of ‘‘new,’’ paragraph (3)).
(4) For engines that are not freshly
manufactured but are installed in new
recreational vehicles, model year means
the calendar year in which the engine is
installed in the recreational vehicle (see
definition of ‘‘new,’’ paragraph (4)).
(5) For imported engines:
(i) For imported engines described in
paragraph (5)(i) of the definition of
‘‘new,’’ model year has the meaning
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given in paragraphs (1) through (4) of
this definition.
(ii) For imported engines described in
paragraph (5)(ii) of the definition of
‘‘new,’’ model year means the calendar
year in which the vehicle is modified.
(iii) For imported engines described
in paragraph (5)(iii) of the definition of
‘‘new’’ model year means the calendar
year in which the engine is assembled
in its imported configuration, unless
specified otherwise in this part or in 40
CFR part 1068.
*
*
*
*
*
New means relating to any of the
following things:
(1) A freshly manufactured vehicle for
which the ultimate purchaser has never
received the equitable or legal title. This
kind of vehicle might commonly be
thought of as ‘‘brand new.’’
In the case of this paragraph (1), the
vehicle is new from the time it is
produced until the ultimate purchaser
receives the title or the product is
placed into service, whichever comes
first.
(2) An engine originally manufactured
as a motor vehicle engine or a stationary
engine that is later used or intended to
be used in a vehicle subject to the
standards and requirements of this part
1051. In this case, the engine is no
longer a motor vehicle or stationary
engine and becomes new. The engine is
no longer new when it is placed into
service as a recreational vehicle covered
by this part 1051.
(3) A nonroad engine that has been
previously placed into service in an
application covered by 40 CFR part 90,
91, 1048, or 1054, when that engine is
installed in a piece of equipment that is
covered by this part 1051. The engine is
no longer new when it is placed into
service in a recreational vehicle covered
by this part 1051. For example, this
would apply to a marine propulsion
engine that is no longer used in a
marine vessel.
(4) An engine not covered by
paragraphs (1) through (3) of this
definition that is intended to be
installed in a new vehicle covered by
this part 1051. This generally includes
installation of used engines in new
recreational vehicles. The engine is no
longer new when the ultimate purchaser
receives a title for the vehicle or it is
placed into service, whichever comes
first.
(5) An imported vehicle or engine,
subject to the following provisions:
(i) An imported recreational vehicle
or recreational-vehicle engine covered
by a certificate of conformity issued
under this part that meets the criteria of
one or more of paragraphs (1) through
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(4) of this definition, where the original
manufacturer holds the certificate, is
new as defined by those applicable
paragraphs.
(ii) An imported vehicle or engine
covered by a certificate of conformity
issued under this part, where someone
other than the original manufacturer
holds the certificate (such as when the
engine is modified after its initial
assembly), is new when it is imported.
It is no longer new when the ultimate
purchaser receives a title for the vehicle
or engine or it is placed into service,
whichever comes first.
(iii) An imported recreational vehicle
or recreational-vehicle engine that is not
covered by a certificate of conformity
issued under this part at the time of
importation is new. This addresses
uncertified vehicles and engines
initially placed into service that
someone seeks to import into the United
States. Importation of this kind of
vehicle or engine is generally prohibited
by 40 CFR part 1068. However, the
importation of such a vehicle or engine
is not prohibited if it has a model year
before 2006, since it is not subject to
standards.
*
*
*
*
*
Nonmethane hydrocarbon has the
meaning given in 40 CFR 1065.1001.
*
*
*
*
*
Official emission result means the
measured emission rate for an emissiondata vehicle on a given duty cycle
before the application of any
deterioration factor.
*
*
*
*
*
Owners manual means a document or
collection of documents prepared by the
engine manufacturer for the owner or
operator to describe appropriate engine
maintenance, applicable warranties, and
any other information related to
operating or keeping the engine. The
owners manual is typically provided to
the ultimate purchaser at the time of
sale. The owners manual may be in
paper or electronic format.
*
*
*
*
*
Recreational means, for purposes of
this part, relating to snowmobiles, allterrain vehicles, off-highway
motorcycles, and other vehicles that we
regulate under this part. Note that 40
CFR parts 90 and 1054 apply to engines
used in other recreational vehicles.
*
*
*
*
*
Total hydrocarbon has the meaning
given in 40 CFR 1065.1001. This
generally means the combined mass of
organic compounds measured by the
specified procedure for measuring total
hydrocarbon, expressed as a
hydrocarbon with a hydrogen-to-carbon
mass ratio of 1.85:1.
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Total hydrocarbon equivalent has the
meaning given in 40 CFR 1065.1001.
*
*
*
*
*
Volatile liquid fuel means any fuel
other than diesel or biodiesel that is a
liquid at atmospheric pressure and has
a Reid Vapor Pressure higher than 2.0
pounds per square inch.
*
*
*
*
*
§ 1051.810
[Removed]
205. Section 1051.810 is removed.
206. A new § 1051.825 is added to
subpart I to read as follows:
■
■
§ 1051.825 What reporting and
recordkeeping requirements apply under
this part?
Under the Paperwork Reduction Act
(44 U.S.C. 3501 et seq.), the Office of
Management and Budget approves the
reporting and recordkeeping specified
in the applicable regulations. The
following items illustrate the kind of
reporting and recordkeeping we require
for vehicles regulated under this part:
(a) We specify the following
requirements related to certification in
this part 1051:
(1) In §§ 1051.20 and 1051.25 we
describe special provisions for
manufacturers to certify recreational
engines instead of vehicles.
(2) [Reserved]
(3) In § 1051.145 we include various
reporting and recordkeeping
requirements related to interim
provisions.
(4) In subpart C of this part we
identify a wide range of information
required to certify vehicles.
(5) In §§ 1051.345 and 1051.350 we
specify certain records related to
production-line testing.
(6) [Reserved]
(7) In § 1051.501 we specify
information needs for establishing
various changes to published vehiclebased test procedures.
(8) In subpart G of this part we
identify several reporting and
recordkeeping items for making
demonstrations and getting approval
related to various special compliance
provisions.
(9) In §§ 1051.725, 1051.730, and
1051.735 we specify certain records
related to averaging, banking, and
trading.
(b) [Reserved]
(c) We specify the following
requirements related to testing in 40
CFR part 1065:
(1) In 40 CFR 1065.2 we give an
overview of principles for reporting
information.
(2) In 40 CFR 1065.10 and 1065.12 we
specify information needs for
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establishing various changes to
published engine-based test procedures.
(3) In 40 CFR 1065.25 we establish
basic guidelines for storing test
information.
(4) In 40 CFR 1065.695 we identify
data that may be appropriate for
collecting during testing of in-use
engines or vehicles using portable
analyzers.
(d) We specify the following
requirements related to the general
compliance provisions in 40 CFR part
1068:
(1) In 40 CFR 1068.5 we establish a
process for evaluating good engineering
judgment related to testing and
certification.
(2) In 40 CFR 1068.25 we describe
general provisions related to sending
and keeping information
(3) In 40 CFR 1068.27 we require
manufacturers to make engines or
vehicles available for our testing or
inspection if we make such a request.
(4) In 40 CFR 1068.105 we require
manufacturers to keep certain records
related to duplicate labels from engine
manufacturers.
(5) In 40 CFR 1068.120 we specify
recordkeeping related to rebuilding
engines.
(6) In 40 CFR part 1068, subpart C, we
identify several reporting and
recordkeeping items for making
demonstrations and getting approval
related to various exemptions.
(7) In 40 CFR part 1068, subpart D, we
identify several reporting and
recordkeeping items for making
demonstrations and getting approval
related to importing engines or vehicles.
(8) In 40 CFR 1068.450 and 1068.455
we specify certain records related to
testing production-line engines in a
selective enforcement audit.
(9) In 40 CFR 1068.501 we specify
certain records related to investigating
and reporting emission-related defects.
(10) In 40 CFR 1068.525 and 1068.530
we specify certain records related to
recalling nonconforming vehicles.
■ 207 A new part 1054 is added to
subchapter U of chapter I to read as
follows:
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PART 1054—CONTROL OF EMISSIONS
FROM NEW, SMALL NONROAD
SPARK-IGNITION ENGINES AND
EQUIPMENT
Subpart A—Overview and Applicability
Sec.
1054.1 Does this part apply for my engines
and equipment?
1054.2 Who is responsible for compliance?
1054.5 Which nonroad engines are
excluded from this part’s requirements?
1054.10 How is this part organized?
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1054.15 Do any other CFR parts apply to
me?
1054.20 What requirements apply to my
equipment?
1054.30 Submission of information.
Subpart B—Emission Standards and
Related Requirements
1054.101 What emission standards and
requirements must my engines meet?
1054.103 What exhaust emission standards
must my handheld engines meet?
1054.105 What exhaust emission standards
must my nonhandheld engines meet?
1054.107 What is the useful life period for
meeting exhaust emission standards?
1054.110 What evaporative emission
standards must my handheld equipment
meet?
1054.112 What evaporative emission
standards must my nonhandheld
equipment meet?
1054.115 What other requirements apply?
1054.120 What emission-related warranty
requirements apply to me?
1054.125 What maintenance instructions
must I give to buyers?
1054.130 What installation instructions
must I give to equipment manufacturers?
1054.135 How must I label and identify the
engines I produce?
1054.140 What is my engine’s maximum
engine power and displacement?
1054.145 Are there interim provisions that
apply only for a limited time?
Subpart C—Certifying Emission Families
1054.201 What are the general requirements
for obtaining a certificate of conformity?
1054.205 What must I include in my
application?
1054.210 May I get preliminary approval
before I complete my application?
1054.220 How do I amend the maintenance
instructions in my application?
1054.225 How do I amend my application
for certification to include new or
modified engines or fuel systems or
change an FEL?
1054.230 How do I select emission
families?
1054.235 What exhaust emission testing
must I perform for my application for a
certificate of conformity?
1054.240 How do I demonstrate that my
emission family complies with exhaust
emission standards?
1054.245 How do I determine deterioration
factors from exhaust durability testing?
1054.250 What records must I keep and
what reports must I send to EPA?
1054.255 What decisions may EPA make
regarding my certificate of conformity?
Subpart D—Production-line Testing
1054.300 Applicability.
1054.301 When must I test my productionline engines?
1054.305 How must I prepare and test my
production-line engines?
1054.310 How must I select engines for
production-line testing?
1054.315 How do I know when my engine
family fails the production-line testing
requirements?
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59259
1054.320 What happens if one of my
production-line engines fails to meet
emission standards?
1054.325 What happens if an engine family
fails the production-line testing
requirements?
1054.330 May I sell engines from an engine
family with a suspended certificate of
conformity?
1054.335 How do I ask EPA to reinstate my
suspended certificate?
1054.340 When may EPA revoke my
certificate under this subpart and how
may I sell these engines again?
1054.345 What production-line testing
records must I send to EPA?
1054.350 What records must I keep?
Subpart E—In-use Testing
1054.401
General provisions.
Subpart F—Test Procedures
1054.501 How do I run a valid emission
test?
1054.505 How do I test engines?
1054.520 What testing must I perform to
establish deterioration factors?
Subpart G—Special Compliance Provisions
1054.601 What compliance provisions
apply to these engines?
1054.610 What is the exemption for
delegated final assembly?
1054.612 What special provisions apply for
equipment manufacturers modifying
certified nonhandheld engines?
1054.615 What is the exemption for engines
certified to standards for Large SI
engines?
1054.620 What are the provisions for
exempting engines used solely for
competition?
1054.625 What requirements apply under
the Transition Program for Equipment
Manufacturers?
1054.626 What special provisions apply to
equipment imported under the
Transition Program for Equipment
Manufacturers?
1054.630 What provisions apply for
importation of individual items for
personal use?
1054.635 What special provisions apply for
small-volume engine and equipment
manufacturers?
1054.640 What special provisions apply to
branded engines?
1054.645 What special provisions apply for
converting an engine to use an alternate
fuel?
1054.650 What special provisions apply for
adding or changing governors?
1054.655 What special provisions apply for
installing and removing altitude kits?
1054.660 What are the provisions for
exempting emergency rescue equipment?
1054.690 What bond requirements apply for
certified engines?
Subpart H—Averaging, Banking, and
Trading for Certification
1054.701 General provisions.
1054.705 How do I generate and calculate
exhaust emission credits?
1054.706 How do I generate and calculate
evaporative emission credits?
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1054.710 How do I average emission
credits?
1054.715 How do I bank emission credits?
1054.720 How do I trade emission credits?
1054.725 What must I include in my
application for certification?
1054.730 What ABT reports must I send to
EPA?
1054.735 What records must I keep?
1054.740 What special provisions apply for
generating and using emission credits?
1054.745 What can happen if I do not
comply with the provisions of this
subpart?
Subpart I—Definitions and Other Reference
Information
1054.801 What definitions apply to this
part?
1054.805 What symbols, acronyms, and
abbreviations does this part use?
1054.815 What provisions apply to
confidential information?
1054.820 How do I request a hearing?
1054.825 What reporting and recordkeeping
requirements apply under this part?
Appendix I to Part 1054—Summary of
Previous Emission Standards
Appendix II to Part 1054—Duty Cycles for
Laboratory Testing
Authority: 42 U.S.C. 7401–7671q.
Subpart A—Overview and Applicability
§ 1054.1 Does this part apply for my
engines and equipment?
mstockstill on PROD1PC66 with RULES2
(a) Except as provided in § 1054.5, the
regulations in this part 1054 apply as
follows:
(1) The requirements of this part
related to exhaust emissions apply to
new, spark-ignition engines with
maximum engine power at or below 19
kW. This includes auxiliary marine
spark-ignition engines.
(2) The requirements of this part
related to evaporative emissions apply
as specified in §§ 1054.110 and
1054.112 to fuel systems used with
engines subject to exhaust emission
standards in this part if the engines use
a volatile liquid fuel (such as gasoline).
(3) This part 1054 applies starting
with the model years noted in the
following table:
(i) The provisions of §§ 1054.620 and
1054.801 apply for engines used solely
for competition beginning January 1,
2010.
(ii) The provisions of §§ 1054.660 and
1054.801 apply for engines used in
emergency rescue equipment beginning
January 1, 2010.
(5) We specify provisions in
§ 1054.145(e) and (f) and in § 1054.740
that allow for meeting the requirements
of this part before the dates shown in
Table 1 to this section. Engines, fuelsystem components, or equipment
certified to these standards are subject
to all the requirements of this part as if
these optional standards were
mandatory.
(b) Although the definition of nonroad
engine in 40 CFR 1068.30 excludes
certain engines used in stationary
applications, stationary engines are
required under 40 CFR part 60, subpart
JJJJ, to comply with this part starting
with the model years shown in Table 1
to this section.
(c) See 40 CFR part 90 for
requirements that apply to engines not
yet subject to the requirements of this
part 1054.
(d) In certain cases, the regulations in
this part 1054 apply to engines with
maximum engine power above 19 kW
that would otherwise be covered by 40
CFR part 1048 or 1051. See 40 CFR
1048.615 and 1051.145(a)(3) for
provisions related to these allowances.
(e) In certain cases, the regulations in
this part 1054 apply to propulsion
marine engines that would otherwise be
covered by 40 CFR part 1045. See 40
CFR 1045.610 for provisions related to
these allowances.
§ 1054.2 Who is responsible for
compliance?
The requirements and prohibitions of
this part apply to manufacturers of
engines and equipment, as described in
§ 1054.1. The requirements of this part
are generally addressed to
manufacturers subject to this part’s
requirements. The term ‘‘you’’ generally
means the certifying manufacturer. For
provisions related to exhaust emissions,
TABLE 1 TO § 1054.1—PART 1054
this generally means the engine
APPLICABILITY BY MODEL YEAR
manufacturer, especially for issues
related to certification (including
production-line testing, reporting, etc.).
Engine
Engine type
Model year For provisions related to certification
displacement
with respect to evaporative emissions,
this generally means the equipment
Handheld ....... all ..................
2010
Nonhandheld
displacement
2012 manufacturer. Equipment manufacturers
must meet applicable requirements as
< 225 cc.
Nonhandheld
displacement
2011 described in § 1054.20. Engine
manufacturers that assemble an engine’s
≥ 225 cc.
complete fuel system are considered to
(4) This part 1054 applies for other
be the equipment manufacturer with
spark-ignition engines as follows:
respect to evaporative emissions (see 40
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CFR 1060.5). Note that certification
requirements for component
manufacturers are described in 40 CFR
part 1060.
§ 1054.5 Which nonroad engines are
excluded from this part’s requirements?
This part does not apply to the
following nonroad engines:
(a) Engines that are certified to meet
the requirements of 40 CFR part 1051
(for example, engines used in
snowmobiles and all-terrain vehicles).
Engines that are otherwise subject to 40
CFR part 1051 but not required to be
certified (such as engines exempted
under 40 CFR part 1051) are also
excluded from this part 1054, unless the
regulations in 40 CFR part 1051
specifically require them to comply
with the requirements of this part 1054.
(b) Engines that are certified to meet
the requirements of 40 CFR part 1048,
subject to the provisions of § 1054.615.
(c) Propulsion marine engines. See 40
CFR parts 91 and 1045. Note that the
evaporative emission standards of this
part also do not apply with respect to
auxiliary marine engines as described in
§ 1054.20.
(d) Engines used in reduced-scale
models of vehicles that are not capable
of transporting a person.
§ 1054.10
How is this part organized?
This part 1054 is divided into the
following subparts:
(a) Subpart A of this part defines the
applicability of this part 1054 and gives
an overview of regulatory requirements.
(b) Subpart B of this part describes the
emission standards and other
requirements that must be met to certify
engines under this part. Note that
§ 1054.145 discusses certain interim
requirements and compliance
provisions that apply only for a limited
time.
(c) Subpart C of this part describes
how to apply for a certificate of
conformity.
(d) Subpart D of this part describes
general provisions for testing
production-line engines.
(e) Subpart E of this part describes
general provisions for testing in-use
engines.
(f) Subpart F of this part describes
how to test your engines (including
references to other parts of the Code of
Federal Regulations).
(g) Subpart G of this part and 40 CFR
part 1068 describe requirements,
prohibitions, and other provisions that
apply to engine manufacturers,
equipment manufacturers, owners,
operators, rebuilders, and all others.
(h) Subpart H of this part describes
how you may generate and use exhaust
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and evaporative emission credits to
certify your engines and equipment.
(i) Subpart I of this part contains
definitions and other reference
information.
§ 1054.15
me?
Do any other CFR parts apply to
(a) Part 1060 of this chapter describes
standards and procedures that apply for
controlling evaporative emissions from
engines fueled by gasoline or other
volatile liquid fuels and the associated
fuel systems. See §§ 1054.110 and
1054.112 for information about how that
part applies.
(b) Part 1065 of this chapter describes
procedures and equipment
specifications for testing engines to
measure exhaust emissions. Subpart F
of this part 1054 describes how to apply
the provisions of part 1065 of this
chapter to determine whether engines
meet the exhaust emission standards in
this part.
(c) The requirements and prohibitions
of part 1068 of this chapter apply to
everyone, including anyone who
manufactures, imports, installs, owns,
operates, or rebuilds any of the engines
subject to this part 1054, or equipment
containing these engines. Part 1068 of
this chapter describes general
provisions, including these seven areas:
(1) Prohibited acts and penalties for
engine manufacturers, equipment
manufacturers, and others.
(2) Rebuilding and other aftermarket
changes.
(3) Exclusions and exemptions for
certain engines.
(4) Importing engines.
(5) Selective enforcement audits of
your production.
(6) Defect reporting and recall.
(7) Procedures for hearings.
(d) Other parts of this chapter apply
if referenced in this part.
mstockstill on PROD1PC66 with RULES2
§ 1054.20 What requirements apply to my
equipment?
(a) If you manufacture equipment
using engines certified under this part,
your equipment must meet all
applicable emission standards with the
engine and fuel system installed.
(b) Except as specified in paragraph (f)
of this section, all equipment subject to
the exhaust standards of this part must
meet the evaporative emission standards
of 40 CFR part 1060, as described in
§§ 1054.110 and 1054.112.
(c) Except as specified in paragraph (f)
of this section, you must identify and
label equipment you produce under this
section consistent with the requirements
of 40 CFR 1060.135.
(d) You may need to certify your
equipment or fuel systems as described
in 40 CFR 1060.1 and 1060.601.
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(e) You must follow all emissionrelated installation instructions from the
certifying manufacturers as described in
§ 1054.130, 40 CFR 1060.130, and 40
CFR 1068.105. Failure to follow these
instructions subjects you to civil
penalties as described in 40 CFR part
1068, subpart B.
(f) Motor vehicles and marine vessels
may contain engines subject to the
exhaust emission standards in this part
1054. Evaporative emission standards
apply to these products as follows:
(1) Marine vessels using sparkignition engines are subject to the
requirements of 40 CFR part 1045. The
vessels are not required to comply with
the evaporative emission standards and
related requirements of this part 1054.
(2) Motor vehicles are subject to the
requirements of 40 CFR part 86. They
are not required to comply with the
evaporative emission standards and
related requirements of this part 1054.
§ 1054.30
Submission of information.
(a) This part includes various
requirements to record data or other
information. Refer to § 1054.825 and 40
CFR 1068.25 regarding recordkeeping
requirements. If recordkeeping
requirements are not specified, store
these records in any format and on any
media and keep them readily available
for one year after you send an associated
application for certification, or one year
after you generate the data if they do not
support an application for certification.
You must promptly send us organized,
written records in English if we ask for
them. We may review them at any time.
(b) The regulations in § 1054.255 and
40 CFR 1068.101 describe your
obligation to report truthful and
complete information and the
consequences of failing to meet this
obligation. This includes information
not related to certification.
(c) Send all reports and requests for
approval to the Designated Compliance
Officer (see § 1054.801).
(d) Any written information we
require you to send to or receive from
another company is deemed to be a
required record under this section. Such
records are also deemed to be
submissions to EPA. We may require
you to send us these records whether or
not you are a certificate holder.
Subpart B—Emission Standards and
Related Requirements
§ 1054.101 What emission standards and
requirements must my engines meet?
(a) Exhaust emissions. You must show
that your engines meet the following
exhaust emission standards, except as
specified in paragraphs (b) through (d)
of this section:
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(1) Handheld engines must meet the
exhaust emission standards in
§ 1054.103.
(2) Nonhandheld engines must meet
the exhaust emission standards in
§ 1054.105.
(3) All engines must meet the
requirements in § 1054.115.
(b) Evaporative emissions. Except as
specified in § 1054.20, new equipment
using engines that run on a volatile
liquid fuel (such as gasoline) must meet
the evaporative emission requirements
of 40 CFR part 1060. The requirements
of 40 CFR part 1060 that apply are
considered also to be requirements of
this part 1054. Marine vessels using
auxiliary marine engines subject to this
part must meet the evaporative emission
requirements in 40 CFR 1045.112
instead of the evaporative emission
requirements in this part. We specify
evaporative emission requirements for
handheld and nonhandheld equipment
separately in §§ 1054.110 and 1054.112.
(c) Wintertime engines. Emission
standards regulating HC and NOX
exhaust emissions are optional for
wintertime engines. However, if you
certify an emission family to such
standards, those engines are subject to
all the requirements of this part as if
these optional standards were
mandatory.
(d) Two-stroke snowthrower engines.
Two-stroke snowthrower engines may
meet exhaust emission standards that
apply to handheld engines with the
same engine displacement instead of the
nonhandheld standards that would
otherwise apply.
(e) Relationship between handheld
and nonhandheld engines. Any engines
certified to the nonhandheld emission
standards in § 1054.105 may be used in
either handheld or nonhandheld
equipment. Engines above 80 cc
certified to the handheld emission
standards in § 1054.103 may not be used
in nonhandheld equipment. For
purposes of the requirements of this
part, engines at or below 80 cc are
considered handheld engines, but may
be installed in either handheld or
nonhandheld equipment. These engines
are subject to handheld exhaust
emission standards; the equipment in
which they are installed are subject to
handheld evaporative emission
standards starting with the model years
specified in this part 1054. See
§ 1054.701(c) for special provisions
related to emission credits for engine
families with displacement at or below
80 cc where those engines are installed
in nonhandheld equipment.
(f) Interim provisions. It is important
that you read § 1054.145 to determine if
there are other interim requirements or
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interim compliance provisions that
apply for a limited time.
this part. You may not generate or use
emission credits for CO emissions. To
generate or use emission credits, you
§ 1054.103 What exhaust emission
must specify a family emission limit for
standards must my handheld engines
each engine family you include in the
meet?
ABT program. These family emission
(a) Emission standards. Exhaust
limits serve as the emission standards
emissions from your handheld engines
for the engine family with respect to all
may not exceed the emission standards
required testing instead of the standards
in Table 1 to this section. Measure
specified in this section. An engine
emissions using the applicable steadyfamily meets emission standards even if
state test procedures described in
its family emission limit is higher than
subpart F of this part.
the standard, as long as you show that
the whole averaging set of applicable
TABLE 1 TO § 1054.103—PHASE 3
engine families meets the emission
EMISSION
STANDARDS
FOR
standards using emission credits and
HANDHELD ENGINES (g/kW-hr)
the engines within the family meet the
family emission limit. The following
Engine displacement
HC+NOX
CO
FEL caps are the maximum values you
class
may specify for family emission limits:
(1) 336 g/kW-hr for Class III engines.
Class III ..........................
50
805
(2) 275 g/kW-hr for Class IV engines.
Class IV .........................
50
805
(3) 186 g/kW-hr for Class V engines.
Class V ..........................
72
603
(c) Fuel types. The exhaust emission
(b) Averaging, banking, and trading.
standards in this section apply for
You may generate or use emission
engines using the fuel type on which the
credits under the averaging, banking,
engines in the emission family are
and trading (ABT) program for HC+NOX designed to operate. You must meet the
emissions as described in subpart H of
numerical emission standards for
hydrocarbons in this section based on
the following types of hydrocarbon
emissions for engines powered by the
following fuels:
(1) Alcohol-fueled engines: THCE
emissions.
(2) Natural gas-fueled engines: NMHC
emissions.
(3) Other engines: THC emissions.
(d) Useful life. Your engines must
meet the exhaust emission standards in
paragraph (a) of this section over their
full useful life as described in
§ 1054.107.
(e) Applicability for testing. The
emission standards in this subpart apply
to all testing, including certification,
production-line, and in-use testing.
§ 1054.105 What exhaust emission
standards must my nonhandheld engines
meet?
(a) Emission standards. Exhaust
emissions from your engines may not
exceed the emission standards in Table
1 to this section. Measure emissions
using the applicable steady-state test
procedures described in subpart F of
this part.
TABLE 1 TO § 1054.105—PHASE 3 EMISSION STANDARDS FOR NONHANDHELD ENGINES (g/kW-hr)
Engine displacement class
HC+NOX
mstockstill on PROD1PC66 with RULES2
Class I ......................................................................................................................................................
Class II .....................................................................................................................................................
(b) Averaging, banking, and trading.
You may generate or use emission
credits under the averaging, banking,
and trading (ABT) program for HC+NOX
emissions as described in subpart H of
this part. You may not generate or use
emission credits for CO emissions. To
generate or use emission credits, you
must specify a family emission limit for
each engine family you include in the
ABT program. These family emission
limits serve as the emission standards
for the engine family with respect to all
required testing instead of the standards
specified in this section. An engine
family meets emission standards even if
its family emission limit is higher than
the standard, as long as you show that
the whole averaging set of applicable
engine families meets the emission
standards using emission credits, and
the engines within the family meet the
family emission limit. The following
FEL caps are the maximum values you
may specify for family emission limits:
(1) 40.0 g/kW-hr for Class I engines
with displacement below 100 cc.
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(2) 16.1 g/kW-hr for Class I engines
with displacement at or above 100 cc.
(3) 12.1 for Class II engines.
(c) Fuel types. The exhaust emission
standards in this section apply for
engines using the fuel type on which the
engines in the emission family are
designed to operate. You must meet the
numerical emission standards for
hydrocarbons in this section based on
the following types of hydrocarbon
emissions for engines powered by the
following fuels:
(1) Alcohol-fueled engines: THCE
emissions.
(2) Natural gas-fueled engines: NMHC
emissions.
(3) Other engines: THC emissions.
(d) Useful life. Your engines must
meet the exhaust emission standards in
paragraph (a) of this section over their
full useful life as described in
§ 1054.107.
(e) Applicability for testing. The
emission standards in this subpart apply
to all testing, including certification,
production-line, and in-use testing.
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10.0
8.0
Primary CO
standard
610
610
CO
standard
for marine
generator
engines
5.0
5.0
§ 1054.107 What is the useful life period
for meeting exhaust emission standards?
This section describes an engine
family’s useful life, which is the period
during which engines are required to
comply with all emission standards that
apply. The useful life period is five
years or a number of hours of operation,
whichever comes first, as described in
this section.
(a) Determine the useful life period for
exhaust requirements as follows:
(1) Except as specified in paragraphs
(a)(2) and (3) of this section, the useful
life period for exhaust requirements is
the number of engine operating hours
from Table 1 to this section that most
closely matches the expected median inuse life of your engines. The median inuse life of your engine is the shorter of
the following values:
(i) The median in-use life of
equipment into which the engine is
expected to be installed.
(ii) The median in-use life of the
engine without being scrapped or
rebuilt.
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59263
TABLE 1 TO § 1054.107—NOMINAL USEFUL LIFE PERIODS
Nonhandheld
Residential
Class I ..........................................................................................................................................
Class II .........................................................................................................................................
125
250
Extended life
residential 1
250
500
Commercial
500
1,000
Handheld
Light use
Class III—V ..................................................................................................................................
1 Or
50
Heavy use
125
300
‘‘General Purpose.’’
(2) You may select a longer useful life
for nonhandheld engines than that
specified in paragraph (a)(1) of this
section in 100-hour increments not to
exceed 3,000 hours for Class I engines
or 5,000 hours for Class II engines. For
engine families generating emission
credits, you may do this only with our
approval. These are considered ‘‘Heavy
Commercial’’ engines.
(3) The minimum useful life period
for engines with maximum engine
power above 19 kW is 1,000 hours (see
§ 1054.1(d)).
(b) Keep any available information to
support your selection and make it
available to us if we ask for it. We may
require you to certify to a different
useful life value from the table if we
determine that the selected useful life
value is not justified by the data. We
may consider any relevant information,
including your product warranty
statements and marketing materials
regarding engine life, in making this
determination. We may void your
certificate if we determine that you
intentionally selected an incorrect
value. Support your selection based on
any of the following information:
(1) Surveys of the life spans of the
equipment in which the subject engines
are installed.
(2) Engineering evaluations of field
aged engines to ascertain when engine
performance deteriorates to the point
where usefulness and/or reliability is
impacted to a degree sufficient to
necessitate overhaul or replacement.
(3) Failure reports from engine
customers.
(4) Engineering evaluations of the
durability, in hours, of specific engine
technologies, engine materials, or
engine designs.
mstockstill on PROD1PC66 with RULES2
Medium use
§ 1054.110 What evaporative emission
standards must my handheld equipment
meet?
The following evaporative emission
requirements apply for handheld
equipment over a useful life of five
years:
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(a) Fuel line permeation. Nonmetal
fuel lines must meet the permeation
requirements for EPA Nonroad Fuel
Lines or EPA Cold-Weather Fuel Lines
as specified in 40 CFR 1060.102. These
requirements apply starting in the 2012
model year, except that they apply
starting in the 2013 model year for
emission families involving smallvolume emission families that are not
used in cold-weather equipment. For
fuel lines used in cold-weather
equipment, you may generate or use
emission credits to show compliance
with these permeation standards
through 2015 as described in
§ 1054.145(h).
(b) Tank permeation. Fuel tanks must
meet the permeation requirements
specified in 40 CFR 1060.103. These
requirements apply for handheld
equipment starting in the 2010 model
year, except that they apply starting in
the 2011 model year for structurally
integrated nylon fuel tanks, in the 2012
model year for handheld equipment
using nonhandheld engines, and in the
2013 model year for all small-volume
emission families. For nonhandheld
equipment using engines at or below 80
cc, the requirements of this paragraph
(b) apply starting in the 2012 model
year. (Note: 40 CFR 90.129 specifies
emission standards for certain 2009
model year engines and equipment.)
You may generate or use emission
credits to show compliance with the
requirements of this paragraph (b) under
the averaging, banking, and trading
program as described in subpart H of
this part. FEL caps apply as specified in
§ 1054.112(b)(1) through (3) starting in
the 2015 model year.
(c) Running loss. The running loss
requirements specified in 40 CFR part
1060 do not apply for handheld
equipment.
(d) Other requirements. The
provisions of 40 CFR 1060.101(e) and (f)
include general requirements that apply
to all nonroad equipment subject to
evaporative emission standards.
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(e) Engine manufacturers. To the
extent that engine manufacturers
produce engines with fuel lines or fuel
tanks, those fuel-system components
must meet the requirements specified in
this section. The timing of new
standards is based on the date of
manufacture of the engine.
§ 1054.112 What evaporative emission
standards must my nonhandheld
equipment meet?
The evaporative emission
requirements of this section apply
starting in the 2011 model year for
equipment using Class II engines and in
the 2012 model year for equipment
using Class I engines over a useful life
of five years. See § 1054.110 for
requirements that apply for
nonhandheld equipment using engines
at or below 80 cc.
(a) Fuel line permeation. Nonmetal
fuel lines must meet the permeation
requirements for EPA Nonroad Fuel
Lines as specified in 40 CFR 1060.102.
(b) Tank permeation. Fuel tanks must
meet the permeation requirements
specified in 40 CFR 1060.103.
Equipment manufacturers may generate
or use emission credits to show
compliance with the requirements of
this paragraph (b) under the averaging,
banking, and trading program as
described in subpart H of this part.
Starting in the 2014 model year for Class
II equipment and in the 2015 model
year for Class I equipment, the following
FEL caps represent the maximum values
for family emission limits that you may
use for your fuel tanks:
(1) Except as specified in paragraphs
(b)(2) of this section, you may not use
fuel tanks with a family emission limit
that exceeds 5.0 g/m2/day for testing at
a nominal temperature of 28 °C, or 8.3
g/m2/day for testing at a nominal
temperature of 40 °C.
(2) For small-volume emission
families, you may not use fuel tanks
with a family emission limit that
exceeds 8.0 g/m2/day for testing at a
nominal temperature of 28 °C, or 13.3 g/
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m2/day for testing at a nominal
temperature of 40 °C.
(3) FEL caps do not apply to fuel caps
that are certified separately to meet
permeation standards.
(c) Running loss. Running loss
requirements apply as specified in 40
CFR 1060.104.
(d) Diurnal emissions. Nonhandheld
equipment may optionally be certified
to the diurnal emission standards
specified in 40 CFR 1060.105, in which
case the permeation standards specified
in paragraphs (a) and (b) of this section
do not apply.
(e) Other requirements. The
provisions of 40 CFR 1060.101(e) and (f)
include general requirements that apply
to all nonroad equipment subject to
evaporative emission standards.
(f) Engine manufacturers. To the
extent that engine manufacturers
produce engines with fuel lines or fuel
tanks, those fuel-system components
must meet the requirements specified in
this section. The timing of new
standards is based on the date of
manufacture of the engine.
mstockstill on PROD1PC66 with RULES2
§ 1054.115
apply?
What other requirements
The following requirements apply
with respect to engines that are required
to meet the emission standards of this
part:
(a) Crankcase emissions. Crankcase
emissions may not be discharged
directly into the ambient atmosphere
from any engine throughout its useful
life, except as follows:
(1) Snowthrower engines may
discharge crankcase emissions to the
ambient atmosphere if the emissions are
added to the exhaust emissions (either
physically or mathematically) during all
emission testing. If you take advantage
of this exception, you must do the
following things:
(i) Manufacture the engines so that all
crankcase emissions can be routed into
the applicable sampling systems
specified in 40 CFR part 1065.
(ii) Account for deterioration in
crankcase emissions when determining
exhaust deterioration factors.
(2) For purposes of this paragraph (a),
crankcase emissions that are routed to
the exhaust upstream of exhaust
aftertreatment during all operation are
not considered to be discharged directly
into the ambient atmosphere.
(b) Adjustable parameters. Engines
that have adjustable parameters must
meet all the requirements of this part for
any adjustment in the physically
adjustable range. An operating
parameter is not considered adjustable if
you permanently seal it or if it is not
normally accessible using ordinary
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tools. We may require that you set
adjustable parameters to any
specification within the adjustable range
during any testing, including
certification testing, production-line
testing, or in-use testing. You may ask
us to limit idle-speed or carburetor
adjustments to a smaller range than the
physically adjustable range if you show
us that the engine will not be adjusted
outside of this smaller range during inuse operation without significantly
degrading engine performance.
(c) Altitude adjustments. Engines
must meet applicable emission
standards for valid tests conducted
under the ambient conditions specified
in 40 CFR 1065.520. Except as specified
in § 1054.145(c), engines must meet
applicable emission standards at all
specified atmospheric pressures, except
that for atmospheric pressures below
94.0 kPa you may rely on an altitude kit
for all testing if you meet the
requirements specified in § 1054.205(r).
If you rely on an altitude kit for
certification, you must identify in the
owners manual the altitude range for
which you expect proper engine
performance and emission control with
and without the altitude kit; you must
also state in the owners manual that
operating the engine with the wrong
engine configuration at a given altitude
may increase its emissions and decrease
fuel efficiency and performance. See
§ 1054.145(c) for special provisions that
apply for handheld engines.
(d) Prohibited controls. You may not
design your engines with emissioncontrol devices, systems, or elements of
design that cause or contribute to an
unreasonable risk to public health,
welfare, or safety while operating. For
example, this would apply if the engine
emits a noxious or toxic substance it
would otherwise not emit that
contributes to such an unreasonable
risk.
(e) Defeat devices. You may not equip
your engines with a defeat device. A
defeat device is an auxiliary emission
control device that reduces the
effectiveness of emission controls under
conditions that the engine may
reasonably be expected to encounter
during normal operation and use. This
does not apply for altitude kits installed
or removed consistent with § 1054.655.
This also does not apply to auxiliary
emission control devices you identify in
your application for certification if any
of the following is true:
(1) The conditions of concern were
substantially included in the applicable
duty-cycle test procedures described in
subpart F of this part.
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(2) You show your design is necessary
to prevent engine (or equipment)
damage or accidents.
(3) The reduced effectiveness applies
only to starting the engine.
§ 1054.120 What emission-related warranty
requirements apply to me?
The requirements of this section
apply to the manufacturer certifying
with respect to exhaust emissions. See
40 CFR part 1060 for the warranty
requirements related to evaporative
emissions.
(a) General requirements. You must
warrant to the ultimate purchaser and
each subsequent purchaser that the new
engine, including all parts of its
emission control system, meets two
conditions:
(1) It is designed, built, and equipped
so it conforms at the time of sale to the
ultimate purchaser with the
requirements of this part.
(2) It is free from defects in materials
and workmanship that may keep it from
meeting these requirements.
(b) Warranty period. Your emissionrelated warranty must be valid during
the periods specified in this paragraph
(b). You may offer an emission-related
warranty more generous than we
require. The emission-related warranty
for the engine may not be shorter than
any published warranty you offer
without charge for the engine. Similarly,
the emission-related warranty for any
component may not be shorter than any
published warranty you offer without
charge for that component. If an engine
has no hour meter, we base the warranty
periods in this paragraph (b) only on the
engine’s age (in years). The warranty
period begins on the date of sale to the
ultimate purchaser. The minimum
warranty periods are as follows:
(1) The minimum warranty period is
two years except as allowed under
paragraph (b)(2) or (3) of this section.
(2) We may establish a shorter
warranty period for handheld engines
subject to severe service in seasonal
equipment if we determine that these
engines are likely to operate for a
number of hours greater than the
applicable useful life within 24 months.
You must request this shorter warranty
period in your application for
certification or in an earlier submission.
(3) For engines equipped with hour
meters, you may deny warranty claims
for engines that have accumulated a
number of hours greater than 50 percent
of the applicable useful life.
(c) Components covered. The
emission-related warranty covers all
components whose failure would
increase an engine’s emissions of any
regulated pollutant, including
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components listed in 40 CFR part 1068,
Appendix I, and components from any
other system you develop to control
emissions. The emission-related
warranty covers these components even
if another company produces the
component. Your emission-related
warranty does not cover components
whose failure would not increase an
engine’s emissions of any regulated
pollutant.
(d) Limited applicability. You may
deny warranty claims under this section
if the operator caused the problem
through improper maintenance or use,
as described in 40 CFR 1068.115.
(e) Owners manual. Describe in the
owners manual the emission-related
warranty provisions from this section
that apply to the engine. Include
instructions for obtaining warranty
service consistent with the requirements
of paragraph (f) of this section.
(f) Requirements related to warranty
claims. You are required at a minimum
to meet the following conditions to
ensure that owners will be able to
promptly obtain warranty repairs:
(1) You must provide and monitor a
toll-free telephone number and an email address for owners to receive
information about how to make a
warranty claim, and how to make
arrangements for authorized repairs.
(2) You must provide a source of
replacement parts within the United
States. For parts that you import, this
requires you to have at least one
distributor within the United States.
(3) You must use one of the following
methods to show that you will generally
be able to honor warranty claims:
(i) If you have authorized service
centers in all U.S. population centers
with a population of 100,000 or more
based on the 2000 census, you may limit
warranty repairs to these service
providers.
(ii) You may limit warranty repairs to
authorized service centers for owners
located within 100 miles of an
authorized service center. For owners
located more than 100 miles from an
authorized service center, you must
state in your warranty that you will
either pay for shipping costs to and from
an authorized service center, provide for
a service technician to come to the
owner to make the warranty repair, or
pay for the repair to be made at a local
nonauthorized service center. The
provisions of this paragraph (f)(3)(ii)
apply only for the contiguous states,
excluding the states with high-altitude
areas identified in 40 CFR part 1068,
Appendix III.
(iii) You may use the approach
described in paragraphs (f)(3)(i) of this
section for some states and the approach
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described in paragraph (f)(3)(ii) of this
section for other states. However, you
must have at least one authorized
service center in each state unless the
whole state is within 100 miles of
authorized service centers in other
states.
(4) If your plan for meeting the
requirements of this paragraph (f) does
not include at least 100 authorized
repair facilities in the United States or
at least one such facility for each 5,000
engines you sell in the United States,
you must also post a bond as described
in § 1054.690 to ensure that you will
fulfill your warranty-repair
responsibilities even if you are not
obligated to post a bond under that
section. Note that you may post a single
bond to meet the requirements of this
section and § 1054.690.
§ 1054.125 What maintenance instructions
must I give to buyers?
Give the ultimate purchaser of each
new engine written instructions for
properly maintaining and using the
engine, including the emission control
system as described in this section. The
maintenance instructions also apply to
service accumulation on your emissiondata engines as described in § 1054.245
and in 40 CFR part 1065. Note that for
handheld engines subject to Phase 3
standards you may perform
maintenance on emission-data engines
during service accumulation as
described in 40 CFR part 90.
(a) Critical emission-related
maintenance. Critical emission-related
maintenance includes any adjustment,
cleaning, repair, or replacement of
critical emission-related components.
This may also include additional
emission-related maintenance that you
determine is critical if we approve it in
advance. You may schedule critical
emission-related maintenance on these
components if you meet the following
conditions:
(1) You demonstrate that the
maintenance is reasonably likely to be
done at the recommended intervals on
in-use engines. We will accept
scheduled maintenance as reasonably
likely to occur if you satisfy any of the
following conditions:
(i) You present data showing that any
lack of maintenance that increases
emissions also unacceptably degrades
the engine’s performance.
(ii) You present survey data showing
that at least 80 percent of engines in the
field get the maintenance you specify at
the recommended intervals. If the
survey data show that 60 to 80 percent
of engines in the field get the
maintenance you specify at the
recommended intervals, you may ask us
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to consider additional factors such as
the effect on performance and
emissions. For example, we may allow
you to schedule fuel-injector
replacement as critical emission-related
maintenance if you have survey data
showing this is done at the
recommended interval for 65 percent of
engines and you demonstrate that
performance degradation is roughly
proportional to the degradation in
emission control for engines that do not
have their fuel injectors replaced.
(iii) You provide the maintenance free
of charge and clearly say so in your
maintenance instructions.
(iv) You otherwise show us that the
maintenance is reasonably likely to be
done at the recommended intervals.
(2) You may schedule cleaning or
changing air filters or changing spark
plugs at the least frequent interval
described in the owners manual. See
§ 1054.245 for testing requirements
related to these maintenance steps.
(3) You may not schedule critical
emission-related maintenance within
the useful life period for aftertreatment
devices, pulse-air valves, fuel injectors,
oxygen sensors, electronic control units,
superchargers, or turbochargers, except
as specified in paragraph (b) or (c) of
this section.
(b) Recommended additional
maintenance. You may recommend any
additional amount of maintenance on
the components listed in paragraph (a)
of this section, as long as you state
clearly that these maintenance steps are
not necessary to keep the emissionrelated warranty valid. If operators do
the maintenance specified in paragraph
(a) of this section, but not the
recommended additional maintenance,
this does not allow you to disqualify
those engines from in-use testing or
deny a warranty claim. Do not take
these maintenance steps during service
accumulation on your emission-data
engines.
(c) Special maintenance. You may
specify more frequent maintenance to
address problems related to special
situations, such as atypical engine
operation. You must clearly state that
this additional maintenance is
associated with the special situation you
are addressing.
(d) Noncritical emission-related
maintenance. Subject to the provisions
of this paragraph (d), you may schedule
any amount of emission-related
inspection or maintenance that is not
covered by paragraph (a) of this section
(i.e., maintenance that is neither
explicitly identified as critical emissionrelated maintenance, nor that we
approve as critical emission-related
maintenance). Noncritical emission-
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related maintenance generally includes
re-seating valves, removing combustion
chamber deposits, or any other
emission-related maintenance on the
components we specify in 40 CFR part
1068, Appendix I that is not covered in
paragraph (a) of this section. You must
state in the owners manual that these
steps are not necessary to keep the
emission-related warranty valid. If
operators fail to do this maintenance,
this does not allow you to disqualify
those engines from in-use testing or
deny a warranty claim. Do not take
these inspection or maintenance steps
during service accumulation on your
emission-data engines.
(e) Maintenance that is not emissionrelated. For maintenance unrelated to
emission controls, you may schedule
any amount of inspection or
maintenance. You may also take these
inspection or maintenance steps during
service accumulation on your emissiondata engines, as long as they are
reasonable and technologically
necessary. This might include adding
engine oil, changing fuel or oil filters,
servicing engine-cooling systems, and
adjusting idle speed, governor, engine
bolt torque, valve lash, or injector lash.
You may perform this nonemissionrelated maintenance on emission-data
engines at the least frequent intervals
that you recommend to the ultimate
purchaser (but not the intervals
recommended for severe service).
(f) Source of parts and repairs. State
clearly on the first page of your written
maintenance instructions that a repair
shop or person of the owner’s choosing
may maintain, replace, or repair
emission control devices and systems.
Your instructions may not require
components or service identified by
brand, trade, or corporate name. Also,
do not directly or indirectly condition
your warranty on a requirement that the
engine be serviced by your franchised
dealers or any other service
establishments with which you have a
commercial relationship. You may
disregard the requirements in this
paragraph (f) if you do one of two
things:
(1) Provide a component or service
without charge under the purchase
agreement.
(2) Get us to waive this prohibition in
the public’s interest by convincing us
the engine will work properly only with
the identified component or service.
(g) Payment for scheduled
maintenance. Owners are responsible
for properly maintaining their engines.
This generally includes paying for
scheduled maintenance. However,
manufacturers must pay for scheduled
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maintenance during the useful life if it
meets all the following criteria:
(1) Each affected component was not
in general use on similar engines before
1997.
(2) The primary function of each
affected component is to reduce
emissions.
(3) Failure to perform the
maintenance would not cause clear
problems that would significantly
degrade the engine’s performance.
(h) Owners manual. Explain the
owner’s responsibility for proper
maintenance in the owners manual.
§ 1054.130 What installation instructions
must I give to equipment manufacturers?
(a) If you sell an engine for someone
else to install in a piece of equipment,
give the engine installer instructions for
installing it consistent with the
requirements of this part. Include all
information necessary to ensure that an
engine will be installed in its certified
configuration.
(b) Make sure the instructions have
the following information:
(1) Include the heading: ‘‘Emissionrelated installation instructions’’.
(2) State: ‘‘Failing to follow these
instructions when installing a certified
engine in nonroad equipment violates
federal law (40 CFR 1068.105(b)),
subject to fines or other penalties as
described in the Clean Air Act.’’
(3) Describe the instructions needed
to properly install the exhaust system
and any other components. Include
instructions consistent with the
requirements of § 1054.655 related to
altitude kits.
(4) Describe the steps needed to
control evaporative emissions in
accordance with certificates of
conformity that you hold. Include
instructions for connecting fuel lines as
needed to prevent running loss
emissions, if applicable. Such
instructions must include sufficient
detail to ensure that running loss
control will not cause the engine to
exceed exhaust emission standards. For
example, you may specify a maximum
vapor flow rate under normal operating
conditions. Also include notification
that the installer must meet the
requirements of § 1054.112 and 40 CFR
part 1060.
(5) Describe any limits on the range of
applications needed to ensure that the
engine remains in its certified
configuration after installation. For
example, if you certify engines only for
rated-speed applications tell equipment
manufacturers that the engine must not
be installed in equipment involving
intermediate-speed operation. Also, if
your wintertime engines are not
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certified to the otherwise applicable
HC+NOX standards, tell equipment
manufacturers that the engines must be
installed in equipment that is used only
in wintertime.
(6) Describe any other instructions to
make sure the installed engine will
operate according to design
specifications in your application for
certification. For example, this may
include specified limits for catalyst
systems, such as exhaust backpressure,
catalyst location, and temperature
profiles during engine operation.
(7) State: ‘‘If you install the engine in
a way that makes the engine’s emission
control information label hard to read
during normal engine maintenance, you
must place a duplicate label on the
equipment, as described in 40 CFR
1068.105.’’
(c) You do not need installation
instructions for engines you install in
your own equipment.
(d) Provide instructions in writing or
in an equivalent format. For example,
you may post instructions on a publicly
available Web site for downloading or
printing. If you do not provide the
instructions in writing, explain in your
application for certification how you
will ensure that each installer is
informed of the installation
requirements.
§ 1054.135 How must I label and identify
the engines I produce?
The provisions of this section apply to
engine manufacturers.
(a) Assign each engine a unique
identification number and permanently
affix, engrave, or stamp it on the engine
in a legible way.
(b) At the time of manufacture, affix
a permanent and legible label
identifying each engine. The label must
be—
(1) Attached in one piece so it is not
removable without being destroyed or
defaced.
(2) Secured to a part of the engine
needed for normal operation and not
normally requiring replacement.
(3) Durable and readable for the
engine’s entire life.
(4) Written in English.
(c) The label must conform to the
following specifications without
exception:
(1) Include the heading ‘‘EMISSION
CONTROL INFORMATION’’.
(2) Include your full corporate name
and trademark. You may identify
another company and use its trademark
instead of yours if you comply with the
provisions of § 1054.640.
(3) Include EPA’s standardized
designation for the emission family (and
subfamily, where applicable).
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(4) State the following based on the
useful life requirements in § 1054.107:
‘‘EMISSION COMPLIANCE PERIOD =
[identify applicable useful life period]
HOURS’’. In addition to specifying the
hours, you may optionally add the
descriptive terms specified in
§ 1054.107(a) to characterize the useful
life. You may use the term Heavy
Commercial for nonhandheld engines if
you establish a longer useful life under
§ 1054.107(a)(2).
(5) State the engine’s displacement (in
cubic centimeters); however, you may
omit this from the label if all the engines
in the emission family have the same
per-cylinder displacement and total
displacement.
(6) State the date of manufacture
[DAY (optional), MONTH, and YEAR];
however, you may omit this from the
label if you stamp, engrave, or otherwise
permanently identify it elsewhere on
the engine, in which case you must also
describe in your application for
certification where you will identify the
date on the engine.
(7) Identify the emission control
system. Use terms and abbreviations as
described in 40 CFR 1068.45. You may
omit this information from the label if
there is not enough room for it and you
put it in the owners manual instead.
(8) Include one of the following
statements:
(i) If you certify the engine only with
respect to exhaust emissions, state—
‘‘THIS ENGINE MEETS U.S. EPA EXH
REGS FOR [MODEL YEAR].’’
(ii) If you certify the engine with
respect to exhaust emissions and the
equipment with respect to evaporative
emissions, state—
‘‘THIS ENGINE MEETS U.S. EPA EXH/
EVP REGS FOR [MODEL YEAR].’’
(d) The following information may be
included on the label or in the owners
manual:
(1) List specifications and adjustments
for engine tuneups.
(2) Identify the altitude at which an
altitude kit should be installed if you
specify an altitude kit under
§ 1054.115(c).
(3) Identify the fuel type and any
requirements for fuel and lubricants.
(4) If your nonhandheld engines are
certified for use only at rated speed or
only at intermediate speed, add the
statement: ‘‘CERTIFIED FOR [ratedspeed or intermediate-speed]
APPLICATIONS ONLY’’ or ‘‘CERTIFIED
FOR [identify nominal engine speed or
range of speeds for testing] OPERATION
ONLY’’.
(e) You may add information to the
emission control information label as
follows:
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(1) You may identify other emission
standards that the engine meets or does
not meet (such as California standards).
You may include this information by
adding it to the statement we specify or
by including a separate statement.
(2) You may add other information to
ensure that the engine will be properly
maintained and used.
(3) You may add appropriate features
to prevent counterfeit labels. For
example, you may include the engine’s
unique identification number on the
label.
(f) Except for the labeling
requirements specified in paragraph (c)
of this section, you may ask us to
approve modified labeling requirements
in this part 1054 if you show that it is
necessary or appropriate. We will
approve your request if your alternate
label is consistent with the requirements
of this part.
(g) If others install your engine in
their equipment in a way that obscures
the engine label such that the label
cannot be read during normal
maintenance, we require them to add a
duplicate label on the equipment (see 40
CFR 1068.105). If equipment
manufacturers request it, send them
labels that include all the information
from the original label and that are
clearly identified as duplicate labels.
You may omit the date of manufacture
from the duplicate label. Keep a written
record of each request for five years after
it is no longer needed for ongoing
production.
(h) Integrated equipment
manufacturers certifying their engines
and equipment with respect to both
exhaust and evaporative emission
standards may meet labeling
requirements with a single label that has
all the required information specified in
this section and in 40 CFR 1060.135.
design and production specifications for
the engine. For handheld engines, we
may allow manufacturers to base the
nominal power curve on other mapping
procedures, consistent with good
engineering judgment. This information
may also be expressed by a torque curve
that relates maximum available engine
torque with engine speed. Note that
maximum engine power is based on
engines and installed engine governors;
equipment designs that further limit
engine operation do not change
maximum engine power.
(b) An engine configuration’s
displacement is the intended swept
volume of all the engine’s cylinders.
The swept volume of the engine is the
product of the internal cross-section
area of the cylinders, the stroke length,
and the number of cylinders. Calculate
the engine’s intended swept volume
from the design specifications for the
cylinders using enough significant
figures to allow determination of the
displacement to the nearest 0.1 cc.
Determine the final value by rounding
to the nearest cubic centimeter. For
example, for a one-cylinder engine with
circular cylinders having an internal
diameter of 6.00 cm and a 6.25 cm
stroke length, the rounded displacement
would be: (1) × (6.00/2) 2 × (π) × (6.25)
= 177 cc.
(c) The nominal power curve and
intended swept volume must be within
the range of the actual power curves and
swept volumes of production engines
considering normal production
variability. If after production begins it
is determined that either your nominal
power curve or your intended swept
volume does not represent production
engines, we may require you to amend
your application for certification under
§ 1054.225.
§ 1054.140 What is my engine’s maximum
engine power and displacement?
§ 1054.145 Are there interim provisions
that apply only for a limited time?
This section describes how to
quantify your engine’s maximum engine
power and displacement for the
purposes of this part.
(a) An engine configuration’s
maximum engine power is the
maximum brake power point on the
nominal power curve for the engine
configuration, as defined in this section.
Round the power value to the nearest
0.1 kilowatts for nonhandheld engines
and to the nearest 0.01 kilowatts for
handheld engines. The nominal power
curve of an engine configuration is the
relationship between maximum
available engine brake power and
engine speed for an engine, using the
mapping procedures of 40 CFR part
1065, based on the manufacturer’s
The provisions in this section apply
instead of other provisions in this part.
This section describes how and when
these interim provisions apply.
(a) Delayed Phase 3 implementation
for engine manufacturers. Small-volume
engine manufacturers may delay
complying with the Phase 3 exhaust
emission standards and requirements
that would otherwise apply, subject to
the following conditions:
(1) You may delay meeting the Phase
3 exhaust emission standards until 2013
for Class II engines and until 2014 for
Class I engines. The running loss
standards in § 1054.112 also do not
apply to engines exempted under this
paragraph (a), or to equipment using
these engines.
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(2) You must certify your engines
exempted under this section to the
Phase 2 standards and requirements
specified in 40 CFR 90.103 and
summarized in Appendix I of this part.
You must meet the labeling
requirements in 40 CFR 90.114, but use
the following compliance statement
instead of the compliance statement in
40 CFR 90.114(c)(7): ‘‘THIS ENGINE
COMPLIES WITH U.S. EPA
REGULATIONS FOR [CURRENT
MODEL YEAR] NONROAD ENGINES
UNDER 40 CFR 1054.145(a).’’
(3) After the delays indicated in
paragraph (a)(1) of this section, you
must comply with the same standards
and requirements as all other
manufacturers except as noted
elsewhere in this section.
(4) The provisions of this paragraph
(a) may not be used to circumvent the
requirements of this part.
(5) You may continue to generate
early credits during this two-year period
as described under § 1054.740 as if the
Phase 3 emission standards applied
starting in the 2013 model year for Class
II engines and in the 2014 model year
for Class I engines.
(b) Delayed Phase 3 implementation
for equipment manufacturers. The
provisions of § 1054.625 describe how
manufacturers may produce certain
numbers of equipment using Class II
engines that meet Phase 2 standards
during the first four years that the Phase
3 standards apply.
(c) Special provisions for handheld
engines. The following provisions apply
for handheld engines:
(1) You may use the provisions in 40
CFR 90.104(g) to rely on assigned
deterioration factors for small-volume
engine manufacturers and for smallvolume engine families.
(2) You may perform maintenance on
emission-data engines during service
accumulation as described in 40 CFR
part 90. If your scheduled emissionrelated maintenance falls within 10
hours of a test point, delay the
maintenance until the engine reaches
the test point. Measure emissions before
and after peforming the maintenance.
Use the average values from these two
measurements to calculate deterioration
factors. The emission-data engine must
meet applicable emission standards
before and after maintenance to be
considered in compliance, as described
in § 1054.240(a) and (b).
(3) Engines subject to Phase 3
emission standards must meet the
standards at or above barometric
pressures of 96.0 kPa in the standard
configuration and are not required to
meet emission standards at lower
barometric pressures. This is intended
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to allow testing under most weather
conditions at all altitudes up to 1,100
feet above sea level. In your application
for certification, identify the altitude
above which you rely on an altitude kit
to meet emission standards and describe
your plan for making information and
parts available such that you would
reasonably expect that altitude kits
would be widely used at all such
altitudes.
(d) Alignment of model years for
exhaust and evaporative standards.
Evaporative emission standards
generally apply based on the model year
of the equipment, which is determined
by the equipment’s date of final
assembly. However, in the first year of
new emission standards, equipment
manufacturers may apply evaporative
emission standards based on the model
year of the engine as shown on the
engine’s emission control information
label. For example, for the fuel line
permeation standards starting in 2012,
equipment manufacturers may order a
batch of 2011 model year engines for
installation in 2012 model year
equipment, subject to the antistockpiling provisions of 40 CFR
1068.105(a). The equipment with the
2011 model year engines would not
need to meet fuel line permeation
standards, as long as the equipment is
fully assembled by December 31, 2012.
(e) Early compliance with evaporative
emission standards—nonhandheld
equipment manufacturers. You may
produce nonhandheld equipment that
does not meet the otherwise applicable
evaporative emission standards without
violating the prohibition in 40 CFR
1068.101(a)(1) if you earn evaporative
emission allowances, as follows:
(1) You may earn an evaporative
emission allowance from each piece of
equipment certified to California’s
evaporative emission standards by
producing it before the requirements of
this part start to apply and selling it
outside of California. You may use an
evaporative emission allowance by
selling one piece of equipment that does
not meet any EPA evaporative emission
standards even though it is subject to
the EPA standards. The early-compliant
equipment must be covered by an EPA
certificate of conformity (see 40 CFR
1060.105(e)).
(2) You may earn an evaporative
emission allowance with respect to fuel
tank permeation from each piece of
equipment certified to EPA’s
evaporative emission standards by
selling it outside of California or in an
application that is preempted from
California’s standards before EPA’s fuel
tank permeation standards start to
apply. The early-compliant fuel tanks
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must be covered by an EPA certificate
of conformity, though you may
demonstrate compliance based on the
specifications and procedures adopted
by the California Air Resources Board.
You may use an evaporative emission
allowance by selling one piece of
equipment with a fuel tank that does not
meet the EPA emission standards that
would otherwise apply. For example,
you can earn an evaporative emission
allowance by selling a low-permeation
fuel tank for Class II equipment before
the 2011 model year, in which case you
could sell a piece of Class II equipment
in 2011 with a high-permeation fuel
tank. You may not generate allowances
under this paragraph (e)(2) based on
your sales of metal fuel tanks.
(3) Evaporative emission allowances
you earn under this paragraph (e) from
equipment with Class I engines may be
used only for other equipment with
Class I engines. Similarly, evaporative
emission allowances you earn under
this paragraph (e) from equipment with
Class II engines may be used only for
other equipment with Class II engines.
(4) You must label any equipment
using allowances under this paragraph
(e) with the following statement:
‘‘EXEMPT FROM EVAPORATIVE
STANDARDS UNDER 40 CFR
1054.145(e)’’.
(5) You may not use the allowances
you generate under this paragraph (e)
for 2014 and later model year
equipment with Class II engines or for
2015 and later model year equipment
with Class I engines.
(6) Send the Designated Compliance
Officer the following information for
each year in which you use the
provisions of this paragraph (e):
(i) Send us a report within 45 days
after the end of the model year
describing how many pieces of
equipment you produced in the
preceding model year that generate
allowances. You may combine this with
the reports specified in § 1054.250(a) if
applicable.
(ii) Describe the number of equipment
using allowances under this paragraph
(e) in your end-of-year reports and final
reports after the end of the model year
as described in § 1054.730(a). If you do
not participate in the averaging,
banking, and trading program, send this
information separately within 90 days
after the end of the model year.
(f) Early banking for evaporative
emission standards—handheld
equipment manufacturers. You may
earn emission credits for handheld
equipment you produce before the
evaporative emission standards of
§ 1054.110 apply. To do this, your
equipment must use fuel tanks with a
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family emission limit below 1.5 g/m2/
day (or 2.5 g/m2/day for testing at 40
°C). Calculate your credits as described
in § 1054.706 based on the difference
between the family emission limit and
1.5 g/m2/day (or 2.5 g/m2/day for testing
at 40 °C).
(g) Useful life for evaporative
emission standards. (1) A useful life
period of two years applies for fuel
tanks or fuel caps certified to meet
permeation emission standards in 2013
and earlier model years. However, for
fuel tanks with a family emission limit
above or below the specified emission
standard, calculate emission credits
under § 1054.706 based on a useful life
of five years.
(2) A useful life period of two years
applies for cold-weather fuel lines
certified to meet permeation emission
standards in 2012 and 2013. However,
for fuel lines with a family emission
limit above or below the specified
emission standard, calculate emission
credits under § 1054.706 based on a
useful life of five years.
(h) Emission credit program for coldweather fuel lines. In the 2012 through
2015 model years, certifying equipment
manufacturers may generate or use
emission credits for averaging to show
compliance with the permeation
standards for cold-weather fuel lines,
but not for banking or trading, as
follows:
(1) To generate or use emission
credits, apply the provisions of subpart
H of this part as they apply for fuel
tanks except as specified in this
paragraph (h). For example, calculate
emission credits based on the internal
surface area of the fuel lines and a fiveyear useful life, even if the standards
apply temporarily over a shorter useful
life.
(2) Establish an FEL for each emission
family based on emission measurements
as specified in 40 CFR 1060.515. The
FEL may not exceed 400 g/m2/day for
any emission family.
(3) Use an adjustment factor (AF) of
1.0 for calculating credits.
(4) Cold-weather fuel lines are in a
separate averaging set, which means you
may not exchange emission credits
between fuel tanks and fuel lines.
(i) Use of California data for handheld
fuel tank permeation. If you certified
handheld fuel tanks to the permeation
standards in 40 CFR 90.129 based on
emission measurements for
demonstrating compliance with
emission standards for California, you
may continue to comply with the
provisions of 40 CFR 90.129 instead of
the provisions of § 1054.110(b) for the
2010 and 2011 model years, provided
that we allow you to use carryover
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emission data under 40 CFR 1060.235(e)
for your emission family.
(j) Continued use of 40 CFR part 90
test procedures. You may use the test
procedures for measuring exhaust
emissions in 40 CFR part 90 instead of
those in subpart F of this part for 2010
through 2012 model years. This applies
for certification, production-line, and
in-use testing. You may continue to use
data based on the test procedures in 40
CFR part 90 for engine families in 2013
and later model years, provided that we
allow you to use carryover emission
data under 40 CFR 1054.235(d) for your
emission family. You may also use the
test procedures for measuring exhaust
emissions in 40 CFR part 90 for
production-line testing with any engine
family whose certification is based on
testing with those procedures.
(k) Carryover of exhaust emission
data from Californa ARB procedures.
You may certify your engines through
the 2012 model year based on exhaust
emission data you previously submitted
to California ARB. This applies for
certification and production-line testing.
This paragraph (k) no longer applies
starting with the 2013 model year. Note
that other regulatory provisions may
allow you to use data from California
ARB for EPA certification in certain
circumstances.
(l) [Reserved]
(m) Delayed compliance for rotationmolded fuel tanks. (1) You may produce
limited numbers of 2011 and 2012
model year equipment with rotationmolded fuel tanks that do not meet
permeation emission standards
specified in § 1054.112(b) and 40 CFR
1060.103, subject to the following
provisions:
(i) You may use allowances under this
paragraph (m) only for Class II
equipment models using identical fuel
tanks such that the production volumes
of the fuel tank design used in such
equipment is no more than 5,000 units
in the 2011 and 2012 model years, with
a total corporate allowance of 10,000
units in 2012. If production volumes are
greater than 5,000 for a given fuel tank
design (or greater than 10,000 corporatewide in the 2012 model year), all those
tanks must comply with emission
standards. Tanks are generally
considered identical if they are
produced under a single part number to
conform to a single design or blueprint.
Tanks should be considered identical if
they differ only with respect to
production variability, post-production
changes (such as different fittings or
grommets), supplier, color, or other
extraneous design variables. The limit of
5,000 units for a given fuel tank design
applies together for the total production
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from any parent or subsidiary
companies.
(ii) Include the following statement on
the emission label specified in 40 CFR
1060.135: ‘‘EXEMPT FROM TANK
PERMEATION STANDARDS UNDER 40
CFR 1054.145’’.
(iii) You must keep records to
demonstrate that you do not exceed the
specified production volumes. Identify
the number of exempted equipment you
produced from each model and from
each production facility.
(iv) You may not apply the provisions
of this paragraph (m) for fuel tanks that
are not rotation-molded or for
equipment that is not powered by a
Class II engine.
(2) Fuel tank manufacturers may
produce exempted fuel tanks as needed
for equipment manufacturers under this
paragraph (m) without our prior
approval. Fuel tank manufacturers must
keep records of the number of exempted
fuel tanks sold to each equipment
manufacturer.
(3) Equipment you produce under this
paragraph (m) are exempt from the
prohibitions in 40 CFR 1068.101(a)(1)
with respect to fuel tank permeation
emissions, subject to the provisions of
this paragraph (m). However, producing
more exempted equipment than we
allow under this paragraph (m) violates
the prohibitions in 40 CFR
1068.101(a)(1). Equipment
manufacturers and fuel tank
manufacturers must keep the records we
require under this paragraph (m) until at
least December 31, 2016 and give them
to us if we ask for them (see 40 CFR
1068.101(a)(2)).
(n) Ethanol-blended test fuel for
nonhandheld engines. During the first
two years of the Phase 3 standards, if
you use an ethanol-blended test fuel for
certifying a given engine family as
described in § 1054.501(b)(2), we will
also use the blended fuel for testing
engines from that engine family,
whether or not you use the blended fuel
for certifying all your Class I (or Class
II) engine families in that model year.
Subpart C—Certifying Emission
Families
§ 1054.201 What are the general
requirements for obtaining a certificate of
conformity?
Engine manufacturers must certify
their engines with respect to the exhaust
emission standards in this part.
Manufacturers of engines, equipment, or
fuel-system components may need to
certify their products with respect to
evaporative emission standards as
described in 40 CFR 1060.1 and
1060.601. The following general
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requirements apply for obtaining a
certificate of conformity:
(a) You must send us a separate
application for a certificate of
conformity for each engine family. A
certificate of conformity is valid starting
with the indicated effective date but it
is not valid for any production after
December 31 of the model year for
which it is issued. No certificate will be
issued after December 31 of the model
year. If you certify with respect to both
exhaust and evaporative emissions, you
must submit separate applications.
(b) The application must contain all
the information required by this part
and must not include false or
incomplete statements or information
(see § 1054.255).
(c) We may ask you to include less
information than we specify in this
subpart as long as you maintain all the
information required by § 1054.250.
(d) You must use good engineering
judgment for all decisions related to
your application (see 40 CFR 1068.5).
(e) An authorized representative of
your company must approve and sign
the application.
(f) See § 1054.255 for provisions
describing how we will process your
application.
(g) We may require you to deliver
your test engines to a facility we
designate for our testing (see
§ 1054.235(c)).
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§ 1054.205 What must I include in my
application?
This section specifies the information
that must be in your application, unless
we ask you to include less information
under § 1054.201(c). We may require
you to provide additional information to
evaluate your application. The
provisions of this section apply to
integrated equipment manufacturers
and engine manufacturers selling loose
engines. Nonintegrated equipment
manufacturers must follow the
requirements of 40 CFR part 1060.
(a) Describe the emission family’s
specifications and other basic
parameters of the engine’s design and
emission controls. List the fuel type on
which your engines are designed to
operate (for example, all-season
gasoline). List each distinguishable
engine configuration in the emission
family. For each engine configuration in
which the maximum modal power of
the emission-data engine is at or above
25 kW (or power at or above 15 kW if
displacement is above 1000 cc), list the
maximum engine power and the range
of values for maximum engine power
resulting from production tolerances, as
described in § 1054.140.
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(b) Explain how the emission control
systems operate. Describe the
evaporative emission controls and show
how your design will prevent running
loss emissions, if applicable. Also
describe in detail all system
components for controlling exhaust
emissions, including all auxiliary
emission control devices (AECDs) and
all fuel-system components you will
install on any production or test engine.
Identify the part number of each
component you describe (or the
alphanumeric designation for catalysts
described in § 1054.610, if applicable).
For this paragraph (b), treat as separate
AECDs any devices that modulate or
activate differently from each other.
Include sufficient detail to allow us to
evaluate whether the AECDs are
consistent with the defeat device
prohibition of § 1054.115. For example,
if your engines will routinely
experience in-use operation that differs
from the specified duty cycle for
certification, describe how the fuelmetering system responds to varying
speeds and loads not represented by the
duty cycle. If you test an emission-data
engine by disabling the governor for
full-load operation such that the engine
operates at an air-fuel ratio significantly
different than under full-load operation
with an installed governor, explain why
these differences are necessary or
appropriate. For conventional
carbureted engines without electronic
fuel controls, it is sufficient to state that
there is no significant difference in airfuel ratios.
(c) [Reserved]
(d) Describe the engines, equipment,
and fuel system components you
selected for testing and the reasons for
selecting them.
(e) Describe the test equipment and
procedures that you used, including any
special or alternate test procedures you
used. For handheld engines, describe
how you selected the value for rated
speed.
(f) Describe how you operated the
emission-data engine before testing,
including the duty cycle and the
number of engine operating hours used
to stabilize emission levels. Explain
why you selected the method of service
accumulation. Describe any scheduled
maintenance you did.
(g) List the specifications of the test
fuel to show that it falls within the
required ranges we specify in 40 CFR
part 1065.
(h) Identify the emission family’s
useful life. Describe the basis for
selecting useful life values with respect
to exhaust emissions (see § 1054.107).
(i) Include the maintenance and
warranty instructions you will give to
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the ultimate purchaser of each new
engine (see §§ 1054.120 and 1054.125).
Describe your basis for meeting the
warranty-assurance provisions in
§ 1054.120(f). Describe your recall repair
network if it is different than your
warranty repair network. State that you
will post a bond as specified in
§ 1054.120(f) and 1054.690 or describe
why those requirements do not apply.
(j) Include the emission-related
installation instructions you will
provide if someone else installs your
engines in nonroad equipment (see
§ 1054.130).
(k) Describe your emission control
information label (see § 1054.135).
(l) Identify the emission standards or
FELs for the emission family.
(m) Identify the emission family’s
deterioration factors and describe how
you developed them (see § 1054.245).
Present any emission test data you used
for this.
(n) State that you operated your
emission-data engines as described in
the application (including the test
procedures, test parameters, and test
fuels) to show you meet the
requirements of this part.
(o) Present emission data to show that
you meet exhaust emission standards, as
follows:
(1) Present emission data for
hydrocarbons (such as THC, THCE, or
NMHC, as applicable), NOX, and CO on
an emission-data engine to show your
engines meet the applicable exhaust
emission standards as specified in
§ 1054.101. Show emission figures
before and after applying deterioration
factors for each engine. Include test data
from each applicable duty cycle
specified in § 1054.505(b). If we specify
more than one grade of any fuel type
(for example, low-temperature and allseason gasoline), you need to submit
test data only for one grade, unless the
regulations of this part specify
otherwise for your engine.
(2) Note that §§ 1054.235 and
1054.245 allow you to submit an
application in certain cases without new
emission data.
(p) Report all test results, including
those from invalid tests, whether or not
they were conducted according to the
test procedures of subpart F of this part.
If you measure CO2, report those
emission levels (in g/kW-hr). We may
ask you to send other information to
confirm that your tests were valid under
the requirements of this part and 40 CFR
parts 1060 and 1065.
(q) Describe all adjustable operating
parameters (see § 1054.115(b)),
including production tolerances.
Include the following in your
description of each parameter:
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(1) The nominal or recommended
setting.
(2) The intended physically adjustable
range.
(3) The limits or stops used to
establish adjustable ranges.
(4) Information showing why the
limits, stops, or other means of
inhibiting adjustment are effective in
preventing adjustment of parameters on
in-use engines to settings outside your
intended physically adjustable ranges.
(r) Describe how your nonhandheld
engines comply with emission
standards at varying atmospheric
pressures. Include a description of
altitude kits you design to comply with
the requirements of § 1054.115(c).
Identify the part number of each
component you describe. Identify the
altitude range for which you expect
proper engine performance and
emission control with and without the
altitude kit. State that your engines will
comply with applicable emission
standards throughout the useful life
with the altitude kit installed according
to your instructions. Describe any
relevant testing, engineering analysis, or
other information in sufficient detail to
support your statement. In addition,
describe your plan for making
information and parts available such
that you would reasonably expect that
altitude kits would be widely used in
the high-altitude counties specified in
40 CFR part 1068, Appendix III. For
example, engine owners should have
ready access to information describing
when an altitude kit is needed and how
to obtain this service. Similarly, parts
and service information should be
available to qualified service facilities in
addition to authorized service centers if
that is needed for owners to have such
altitude kits installed locally.
(s) If your engines are subject to
handheld emission standards on the
basis of meeting weight limitations
described in the definition of
‘‘handheld’’ in § 1054.801, describe your
analysis showing that you meet the
applicable weight-related restrictions.
(t) State whether your certification is
limited for certain engines. If this is the
case, describe how you will prevent use
of these engines in applications for
which they are not certified. This
applies for engines such as the
following:
(1) Wintertime engines not certified to
the specified HC+NOX standard.
(2) Two-stroke snowthrower engines
using the provisions of § 1054.101(d).
(u) Unconditionally certify that all the
engines in the emission family comply
with the requirements of this part, other
referenced parts of the CFR, and the
Clean Air Act.
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(v) Include good-faith estimates of
U.S.-directed production volumes.
Include a justification for the estimated
production volumes if they are
substantially different than actual
production volumes in earlier years for
similar models. Also indicate whether
you expect the engine family to contain
only nonroad engines, only stationary
engines, or both.
(w) State that you will post a bond as
specified in § 1054.690 or describe why
those requirements do not apply.
(x) Include the information required
by other subparts of this part. For
example, include the information
required by § 1054.725 if you participate
in the ABT program.
(y) Include other applicable
information, such as information
specified in this part or 40 CFR part
1068 related to requests for exemptions.
(z) Name an agent for service located
in the United States. Service on this
agent constitutes service on you or any
of your officers or employees for any
action by EPA or otherwise by the
United States related to the
requirements of this part.
(aa) For imported engines or
equipment, identify the following:
(1) The port(s) at which you have
imported your engines (or equipment
containing your engines) over the
previous 12 months.
(2) The names and addresses of the
agents you have authorized to import
your engines or equipment.
(3) The location of a test facility in the
United States where you can test your
engines if we select them for testing
under a selective enforcement audit, as
specified in 40 CFR part 1068, subpart
E.
§ 1054.210 May I get preliminary approval
before I complete my application?
If you send us information before you
finish the application, we will review it
and make any appropriate
determinations, especially for questions
related to emission family definitions,
auxiliary emission control devices,
deterioration factors, useful life, testing
for service accumulation, maintenance,
and delegated final assembly. Decisions
made under this section are considered
to be preliminary approval, subject to
final review and approval. We will
generally not reverse a decision where
we have given you preliminary
approval, unless we find new
information supporting a different
decision. If you request preliminary
approval related to the upcoming model
year or the model year after that, we will
make the appropriate determinations as
soon as practicable. We will generally
not provide preliminary approval
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related to a future model year more than
two years ahead of time.
§ 1054.220 How do I amend the
maintenance instructions in my
application?
You may amend your emissionrelated maintenance instructions after
you submit your application for
certification as long as the amended
instructions remain consistent with the
provisions of § 1054.125. You must send
the Designated Compliance Officer a
written request to amend your
application for certification for an
engine family if you want to change the
emission-related maintenance
instructions in a way that could affect
emissions. In your request, describe the
proposed changes to the maintenance
instructions. If operators follow the
original maintenance instructions rather
than the newly specified maintenance,
this does not allow you to disqualify
those engines from in-use testing or
deny a warranty claim.
(a) If you are decreasing, replacing, or
eliminating any specified maintenance,
you may distribute the new
maintenance instructions to your
customers 30 days after we receive your
request, unless we disapprove your
request. This would generally include
replacing one maintenance step with
another. We may approve a shorter time
or waive this requirement.
(b) If your requested change would
not decrease the specified maintenance,
you may distribute the new
maintenance instructions anytime after
you send your request. For example,
this paragraph (b) would cover adding
instructions to increase the frequency of
filter changes for engines in severe-duty
applications.
(c) You need not request approval if
you are making only minor corrections
(such as correcting typographical
mistakes), clarifying your maintenance
instructions, or changing instructions
for maintenance unrelated to emission
control. We may ask you to send us
copies of maintenance instructions
revised under this paragraph (c).
§ 1054.225 How do I amend my application
for certification to include new or modified
engines or fuel systems or change an FEL?
Before we issue you a certificate of
conformity, you may amend your
application to include new or modified
engine or fuel-system configurations,
subject to the provisions of this section.
After we have issued your certificate of
conformity, you may send us an
amended application requesting that we
include new or modified configurations
within the scope of the certificate,
subject to the provisions of this section.
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You must amend your application if any
changes occur with respect to any
information included in your
application.
(a) You must amend your application
before you take any of the following
actions:
(1) Add an engine or fuel-system
configuration to an emission family. In
this case, the configuration added must
be consistent with other configurations
in the emission family with respect to
the criteria listed in § 1054.230.
(2) Change a configuration already
included in an emission family in a way
that may affect emissions, or change any
of the components you described in
your application for certification. This
includes production and design changes
that may affect emissions any time
during the engine’s lifetime.
(3) Modify an FEL for an emission
family with respect to exhaust
emissions as described in paragraph (f)
of this section.
(b) To amend your application for
certification, send the Designated
Compliance Officer the following
information:
(1) Describe in detail the addition or
change in the model or configuration
you intend to make.
(2) Include engineering evaluations or
data showing that the amended
emission family complies with all
applicable requirements. You may do
this by showing that the original
emission-data engine or emission-data
equipment is still appropriate for
showing that the amended family
complies with all applicable
requirements.
(3) If the original emission-data
engine for the engine family is not
appropriate to show compliance for the
new or modified engine configuration,
include new test data showing that the
new or modified engine configuration
meets the requirements of this part.
(c) We may ask for more test data or
engineering evaluations. You must give
us these within 30 days after we request
them.
(d) For emission families already
covered by a certificate of conformity,
we will determine whether the existing
certificate of conformity covers your
new or modified configuration. You
may ask for a hearing if we deny your
request (see § 1054.820).
(e) For emission families already
covered by a certificate of conformity,
you may start producing the new or
modified configuration anytime after
you send us your amended application
and before we make a decision under
paragraph (d) of this section. However,
if we determine that the affected
configurations do not meet applicable
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requirements, we will notify you to
cease production of the configurations
and may require you to recall the engine
or equipment at no expense to the
owner. Choosing to produce engines
under this paragraph (e) is deemed to be
consent to recall all engines or
equipment that we determine do not
meet applicable emission standards or
other requirements and to remedy the
nonconformity at no expense to the
owner. If you do not provide
information required under paragraph
(c) of this section within 30 days after
we request it, you must stop producing
the new or modified engine or
equipment.
(f) You may ask us to approve a
change to your FEL with respect to
exhaust emissions in certain cases after
the start of production. The changed
FEL may not apply to engines you have
already introduced into U.S. commerce,
except as described in this paragraph (f).
If we approve a changed FEL after the
start of production, you must identify
the date or serial number for applying
the new FEL. If you identify this by
month and year, we will consider that
a lowered FEL applies on the last day
of the month and a raised FEL applies
on the first day of the month. You may
ask us to approve a change to your FEL
in the following cases:
(1) You may ask to raise your FEL for
your emission family at any time. In
your request, you must show that you
will still be able to meet the emission
standards as specified in subparts B and
H of this part. If you amend your
application by submitting new test data
to include a newly added or modified
engine, as described in paragraph (b)(3)
of this section, use the appropriate FELs
with corresponding production volumes
to calculate emission credits for the
model year, as described in subpart H of
this part. In all other circumstances, you
must use the higher FEL for the entire
family to calculate emission credits
under subpart H of this part.
(2) You may ask to lower the FEL for
your emission family only if you have
test data from production engines
showing that emissions are below the
proposed lower FEL. The lower FEL
does not apply to engines you produce
before the new FEL starts to apply, as
specified in this paragraph (f). Use the
appropriate FELs with corresponding
production volumes to calculate
emission credits for the model year, as
described in subpart H of this part.
§ 1054.230
families?
How do I select emission
(a) For purposes of certification,
divide your product line into families of
engines that are expected to have
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similar emission characteristics
throughout their useful life as described
in this section. Your emission family is
limited to a single model year. For
evaporative emissions, group engines
into emission families as described in
40 CFR 1060.230.
(b) Group engines into the same
emission family for exhaust emissions if
they are the same in all the following
aspects:
(1) The combustion cycle and fuel.
See paragraph (g) of this section for
special provisions that apply for dualfuel engines.
(2) The cooling system (liquid-cooled
vs. air-cooled).
(3) Valve configuration (for example,
side-valve vs. overhead valve).
(4) Method of air aspiration (for
example, turbocharged vs. naturally
aspirated).
(5) The number, location, volume, and
composition of catalytic converters.
(6) The number and arrangement of
cylinders and approximate total
displacement.
(7) Engine class, as defined in
§ 1054.801.
(8) Method of control for engine
operation, other than governing
(mechanical or electronic).
(9) The numerical level of the
applicable emission standards. For
example, an engine family may not
include engines certified to different
family emission limits, though you may
change family emission limits without
recertifying as specified in § 1054.225.
(10) Useful life.
(c) You may subdivide a group that is
identical under paragraph (b) of this
section into different emission families
if you show the expected emission
characteristics are different during the
useful life.
(d) You may group engines that are
not identical with respect to the things
listed in paragraph (b) of this section
into the same emission family, as
follows:
(1) In unusual circumstances, you
may group such engines into the same
emission family if you show that their
emission characteristics during the
useful life will be similar.
(2) If you are a small-volume engine
manufacturer, you may group any
nonhandheld engines with the same
useful life that are subject to the same
emission standards into a single
emission family.
(3) The provisions of this paragraph
(d) do not exempt any engines from
meeting all the applicable standards and
requirements in subpart B of this part.
(e) Select test engines from the
emission family as described in 40 CFR
1065.401.
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(f) You may combine engines from
different classes into a single emission
family under paragraph (d)(1) of this
section if you certify the emission
family to the more stringent set of
standards from the two classes in that
model year.
(g) You may certify dual-fuel or
flexible-fuel engines in a single engine
family. You may include dedicated-fuel
versions of this same engine model in
the same engine family, as long as they
are identical to the engine configuration
with respect to that fuel type for the
dual-fuel or flexible-fuel version of the
engine. For example, if you produce an
engine that can alternately run on
gasoline and natural gas, you can
include the gasoline-only and natural
gas-only versions of the engine in the
same engine family as the dual-fuel
engine if engine operation on each fuel
type is identical with or without
installation of components for operating
on the other fuel.
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§ 1054.235 What exhaust emission testing
must I perform for my application for a
certificate of conformity?
This section describes the exhaust
emission testing you must perform to
show compliance with the emission
standards in §§ 1054.103 and 1054.105.
See §§ 1054.240 and 1054.245 and 40
CFR part 1065, subpart E, regarding
service accumulation before emission
testing.
(a) Select an emission-data engine
from each engine family for testing as
described in 40 CFR 1065.401. Select a
configuration that is most likely to
exceed the HC+NOX standard, using
good engineering judgment.
Configurations must be tested as they
will be produced, including installed
governors, if applicable.
(b) Test your emission-data engines
using the procedures and equipment
specified in subpart F of this part. In the
case of dual-fuel engines, measure
emissions when operating with each
type of fuel for which you intend to
certify the engine. In the case of flexiblefuel engines, measure emissions when
operating with the fuel mixture that is
most likely to cause the engine to
exceed the applicable HC+NOX
emission standard, though you may ask
us to exclude fuel mixtures that you can
show are not likely to occur in use.
(c) We may measure emissions from
any of your emission-data engines or
other engines from the emission family,
as follows:
(1) We may decide to do the testing
at your plant or any other facility. If we
do this, you must deliver the engine to
a test facility we designate. The engine
you provide must include appropriate
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manifolds, aftertreatment devices,
electronic control units, and other
emission-related components not
normally attached directly to the engine
block. If we do the testing at your plant,
you must schedule it as soon as possible
and make available the instruments,
personnel, and equipment we need.
(2) If we measure emissions on one of
your engines, the results of that testing
become the official emission results for
the engine.
(3) We may set the adjustable
parameters of your engine to any point
within the physically adjustable ranges
(see § 1054.115(b)).
(4) We may calibrate your engine
within normal production tolerances for
anything we do not consider an
adjustable parameter. For example, this
would apply where we determine that
an engine parameter is not an adjustable
parameter (as defined in § 1054.801) but
that it is subject to production
variability.
(d) You may ask to use carryover
emission data from a previous model
year instead of doing new tests, but only
if all the following are true:
(1) The emission family from the
previous model year differs from the
current emission family only with
respect to model year or other
characteristics unrelated to emissions.
You may also ask to add a configuration
subject to § 1054.225.
(2) The emission-data engine from the
previous model year remains the
appropriate emission-data engine under
paragraph (b) of this section.
(3) The data show that the emissiondata engine would meet all the
requirements that apply to the emission
family covered by the application for
certification. For engines originally
tested under the provisions of 40 CFR
part 90, you may consider those test
procedures to be equivalent to the
procedures we specify in subpart F of
this part.
(e) We may require you to test another
engine of the same or different
configuration in addition to the
engine(s) tested under paragraph (b) of
this section.
(f) If you use an alternate test
procedure under 40 CFR 1065.10 and
later testing shows that such testing
does not produce results that are
equivalent to the procedures specified
in subpart F of this part, we may reject
data you generated using the alternate
procedure.
§ 1054.240 How do I demonstrate that my
emission family complies with exhaust
emission standards?
(a) For purposes of certification, your
emission family is considered in
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compliance with the emission standards
in § 1054.101(a) if all emission-data
engines representing that family have
test results showing deteriorated
emission levels at or below these
standards. This includes all test points
over the course of the durability
demonstration. Note that your FELs are
considered to be the applicable
emission standards with which you
must comply if you participate in the
ABT program in subpart H of this part.
(b) Your engine family is deemed not
to comply if any emission-data engine
representing that family has test results
showing a deteriorated emission level
for any pollutant that is above an
applicable emission standard. This
includes all test points over the course
of the durability demonstration.
(c) Determine a deterioration factor to
compare emission levels from the
emission-data engine with the
applicable emission standards. Section
1054.245 specifies how to test engines
to develop deterioration factors that
represent the expected deterioration in
emissions over your engines’ full useful
life. Calculate a multiplicative
deterioration factor as described in
§ 1054.245(b). If the deterioration factor
is less than one, use one. Specify the
deterioration factor to one more
significant figure than the emission
standard. You may use assigned
deterioration factors that we establish
for up to 10,000 nonhandheld engines
from small-volume emission families in
each model year, except that smallvolume engine manufacturers may use
assigned deterioration factors for any or
all of their engine families.
(d) Adjust the official emission results
for each tested engine at the low-hour
test point by multiplying the measured
emissions by the deterioration factor,
then rounding the adjusted figure to the
same number of decimal places as the
emission standard. Compare the
rounded emission levels to the emission
standard for each emission-data engine.
In the case of HC+NOX standards, add
the official emission results and apply
the deterioration factor to the sum of the
pollutants before rounding. However, if
your deterioration factors are based on
emission measurements that do not
cover the engine’s full useful life, apply
deterioration factors to each pollutant
and then add the results before
rounding.
(e) The provisions of this paragraph
(e) apply only for engine families with
a useful life at or below 300 hours. To
apply the deterioration factor to engines
other than the original emission-data
engine, they must be operated for the
same number of hours before starting
emission measurements that you used
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for the original emission-data engine,
within one hour. For example, if the
original emission-data engine operated
for 8 hours before the low-hour
emission test, operate the other test
engines for 7 to 9 hours before starting
emission measurements.
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§ 1054.245 How do I determine
deterioration factors from exhaust
durability testing?
This section describes how to
determine deterioration factors, either
with pre-existing test data or with new
emission measurements.
(a) You may ask us to approve
deterioration factors for an emission
family based on emission measurements
from similar engines if you have already
given us these data for certifying other
engines in the same or earlier model
years. Use good engineering judgment to
decide whether the two engines are
similar.
(b) If you are unable to determine
deterioration factors for an emission
family under paragraph (a) of this
section, select engines, subsystems, or
components for testing. Determine
deterioration factors based on service
accumulation and related testing.
Include consideration of wear and other
causes of deterioration expected under
typical consumer use. Determine
deterioration factors as follows:
(1) Measure emissions from the
emission-data engine at a low-hour test
point, at the midpoint of the useful life,
and at the end of the useful life, except
as specifically allowed by this
paragraph (b). You may test at
additional evenly spaced intermediate
points. Collect emission data using
measurements to one more decimal
place than the emission standard.
(2) Operate the engine over a
representative duty cycle for a period at
least as long as the useful life (in hours).
You may operate the engine
continuously. You may also use an
engine installed in nonroad equipment
to accumulate service hours instead of
running the engine only in the
laboratory.
(3) In the case of dual-fuel or flexiblefuel engines, you may accumulate
service hours on a single emission-data
engine using the type or mixture of fuel
expected to have the highest
combustion and exhaust temperatures.
For dual-fuel engines, you must
measure emissions on each fuel type at
each test point.
(4) You may perform maintenance on
emission-data engines as described in
§ 1054.125 and 40 CFR part 1065,
subpart E. If you change one or more
spark plugs on an emission-data engine
as allowed under § 1054.125, you must
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measure emissions before and after this
maintenance. If you clean or change an
air filter on an emission-data engine as
allowed under § 1054.125, you must
measure emissions before and after
every second time you perform this
maintenance. Use the average values
from these two measurements to
calculate deterioration factors. The
emission-data engine must meet
applicable emission standards before
and after maintenance to be considered
in compliance, as described in
§ 1054.240(a) and (b).
(5) Calculate your deterioration factor
using a linear least-squares fit of your
test data, but treat the low-hour test
point as occurring at hour zero. Your
deterioration factor is the ratio of the
calculated emission level at the point
representing the full useful life to the
calculated emission level at zero hours.
(6) If you test more than one engine
to establish deterioration factors,
average the deterioration factors from all
the engines before rounding.
(7) If your durability engine fails
between 80 percent and 100 percent of
useful life, you may use the last
emission measurement as the test point
representing the full useful life,
provided it occurred after at least 80
percent of the useful life.
(8) If your useful life is 1,000 hours or
longer, and your durability engine fails
between 50 percent and 100 percent of
useful life, you may extrapolate your
emission results to determine the
emission level representing the full
useful life, provided emissions were
measured at least once after 50 percent
of the useful life.
(9) Use good engineering judgment for
all aspects of the effort to establish
deterioration factors under this
paragraph (b).
(10) You may use other testing
methods to determine deterioration
factors, consistent with good
engineering judgment, as long as we
approve those methods in advance.
(c) Include the following information
in your application for certification:
(1) If you determine your
deterioration factors based on test data
from a different emission family,
explain why this is appropriate and
include all the emission measurements
on which you base the deterioration
factor.
(2) If you do testing to determine
deterioration factors, describe the form
and extent of service accumulation,
including the method you use to
accumulate hours.
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§ 1054.250 What records must I keep and
what reports must I send to EPA?
(a) Send the Designated Compliance
Officer information related to your U.S.directed production volumes as
described in § 1054.345. In addition,
within 45 days after the end of the
model year, you must send us a report
describing information about engines
you produced during the model year as
follows:
(1) State the total production volume
for each engine family that is not subject
to reporting under § 1054.345.
(2) State the total production volume
for any engine family for which you
produce engines after completing the
reports required in § 1054.345.
(3) If you produced exempted engines
under the provisions of § 1054.625(j)(1),
report the number of exempted engines
you produced for each engine model
and identify the buyer or shipping
destination for each exempted engine.
(4) For production volumes you report
under this paragraph (a), identify
whether or not the figures include
California sales. Include a separate
count of production volumes for
California sales if those figures are
available.
(b) Organize and maintain the
following records:
(1) A copy of all applications and any
summary information you send us.
(2) Any of the information we specify
in § 1054.205 that you were not required
to include in your application.
(3) A detailed history of all emissiondata engines. For each engine, describe
all of the following:
(i) The emission-data engine’s
construction, including its origin and
buildup, steps you took to ensure that
it represents production engines, any
components you built specially for it,
and all the components you include in
your application for certification.
(ii) How you accumulated engine
operating hours (service accumulation),
including the dates and the number of
hours accumulated.
(iii) All maintenance, including
modifications, parts changes, and other
service, and the dates and reasons for
the maintenance.
(iv) All your emission tests, including
documentation on routine and standard
tests, as specified in part 40 CFR part
1065, and the date and purpose of each
test.
(v) All tests to diagnose engine or
emission control performance, giving
the date and time of each and the
reasons for the test.
(vi) Any other significant events.
(4) Production figures for each
emission family divided by assembly
plant.
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(5) Keep a list of engine identification
numbers for all the engines you produce
under each certificate of conformity.
(c) Keep data from routine emission
tests (such as test cell temperatures and
relative humidity readings) for one year
after we issue the associated certificate
of conformity. Keep all other
information specified in this section for
eight years after we issue your
certificate.
(d) Store these records in any format
and on any media as long as you can
promptly send us organized, written
records in English if we ask for them.
You must keep these records readily
available. We may review them at any
time.
mstockstill on PROD1PC66 with RULES2
§ 1054.255 What decisions may EPA make
regarding my certificate of conformity?
(a) If we determine your application is
complete and shows that the emission
family meets all the requirements of this
part and the Clean Air Act, we will
issue a certificate of conformity for your
emission family for that model year. We
may make the approval subject to
additional conditions.
(b) We may deny your application for
certification if we determine that your
emission family fails to comply with
emission standards or other
requirements of this part or the Clean
Air Act. We will base our decision on
all available information. If we deny
your application, we will explain why
in writing.
(c) In addition, we may deny your
application or suspend or revoke your
certificate if you do any of the
following:
(1) Refuse to comply with any testing,
reporting, or bonding requirements.
(2) Submit false or incomplete
information (paragraph (e) of this
section applies if this is fraudulent).
(3) Render inaccurate any test data.
(4) Deny us from completing
authorized activities (see 40 CFR
1068.20). This includes a failure to
provide reasonable assistance.
(5) Produce engines or equipment for
importation into the United States at a
location where local law prohibits us
from carrying out authorized activities.
(6) Fail to supply requested
information or amend your application
to include all engines or equipment
being produced.
(7) Take any action that otherwise
circumvents the intent of the Clean Air
Act or this part.
(d) We may void your certificate if
you do not keep the records we require
or do not give us information as
required under this part or the Clean Air
Act.
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(e) We may void your certificate if we
find that you intentionally submitted
false or incomplete information.
(f) If we deny your application or
suspend, revoke, or void your
certificate, you may ask for a hearing
(see § 1054.820).
Subpart D—Production-line Testing
§ 1054.300
Applicability.
This subpart specifies requirements
for engine manufacturers to test their
production engines for exhaust
emissions to ensure that the engines are
being produced as described in the
application for certification. The
production-line verification described
in 40 CFR part 1060, subpart D, applies
for equipment and components for
evaporative emissions.
§ 1054.301 When must I test my
production-line engines?
(a) If you produce engines that are
subject to the requirements of this part,
you must test them as described in this
subpart, except as follows:
(1) Small-volume engine
manufacturers may omit testing under
this subpart.
(2) We may exempt small-volume
emission families from routine testing
under this subpart. Request this
exemption in your application for
certification and include your basis for
projecting a production volume below
5,000 units. We will approve your
request if we agree that you have made
good-faith estimates of your production
volumes. Your exemption is approved
when we grant your certificate. You
must promptly notify us if your actual
production exceeds 5,000 units during
the model year. If you exceed the
production limit or if there is evidence
of a nonconformity, we may require you
to test production-line engines under
this subpart, or under 40 CFR part 1068,
subpart E, even if we have approved an
exemption under this paragraph (a)(2).
(b) We may suspend or revoke your
certificate of conformity for certain
engine families if your production-line
engines do not meet the requirements of
this part or you do not fulfill your
obligations under this subpart (see
§§ 1054.325 and 1054.340).
(c) Other regulatory provisions
authorize us to suspend, revoke, or void
your certificate of conformity, or order
recalls for engine families, without
regard to whether they have passed
these production-line testing
requirements. The requirements of this
subpart do not affect our ability to do
selective enforcement audits, as
described in 40 CFR part 1068.
Individual engines in families that pass
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these production-line testing
requirements must also conform to all
applicable regulations of this part and
40 CFR part 1068.
(d) You may use alternate programs
for testing production-line engines in
the following circumstances:
(1) You may use analyzers and
sampling systems that meet the fieldtesting requirements of 40 CFR part
1065, subpart J, but not the otherwise
applicable requirements in 40 CFR part
1065 for laboratory testing, to
demonstrate compliance with emission
standards if you double the minimum
sampling rate specified in § 1054.310(b).
Use measured test results to determine
whether engines comply with
applicable standards without applying a
measurement allowance. This alternate
program does not require prior approval
but we may disallow use of this option
where we determine that use of fieldgrade equipment would prevent you
from being able to demonstrate that your
engines are being produced to conform
to the specifications in your application
for certification.
(2) You may ask to use another
alternate program for testing
production-line engines. In your
request, you must show us that the
alternate program gives equal assurance
that your products meet the
requirements of this part. We may waive
some or all of this subpart’s
requirements if we approve your
alternate approach. For example, in
certain circumstances you may be able
to give us equal assurance that your
products meet the requirements of this
part by using less rigorous measurement
methods if you offset that by increasing
the number of test engines.
(e) If you certify an engine family with
carryover emission data, as described in
§ 1054.235(d), and these equivalent
engine families consistently pass the
production-line testing requirements
over the preceding two-year period, you
may ask for a reduced testing rate for
further production-line testing for that
family. The minimum testing rate is one
engine per engine family. If we reduce
your testing rate, we may limit our
approval to any number of model years.
In determining whether to approve your
request, we may consider the number of
engines that have failed the emission
tests.
(f) We may ask you to make a
reasonable number of production-line
engines available for a reasonable time
so we can test or inspect them for
compliance with the requirements of
this part.
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§ 1054.305 How must I prepare and test my
production-line engines?
This section describes how to prepare
and test production-line engines. You
must assemble the test engine in a way
that represents the assembly procedures
for other engines in the engine family.
You must ask us to approve any
deviations from your normal assembly
procedures for other production engines
in the engine family.
(a) Test procedures. Test your
production-line engines using the
applicable testing procedures in subpart
F of this part to show you meet the
emission standards in subpart B of this
part.
(b) Modifying a test engine. Once an
engine is selected for testing (see
§ 1054.310), you may adjust, repair,
prepare, or modify it or check its
emissions only if one of the following is
true:
(1) You document the need for doing
so in your procedures for assembling
and inspecting all your production
engines and make the action routine for
all the engines in the engine family.
(2) This subpart otherwise specifically
allows your action.
(3) We approve your action in
advance.
(c) Engine malfunction. If an engine
malfunction prevents further emission
testing, ask us to approve your decision
to either repair the engine or delete it
from the test sequence.
(d) Setting adjustable parameters.
Before any test, we may require you to
adjust any adjustable parameter to any
setting within its physically adjustable
range.
(1) [Reserved]
(2) We may specify adjustments
within the physically adjustable range
by considering their effect on emission
levels. We may also consider how likely
it is that someone will make such an
adjustment with in-use equipment.
(3) We may specify an air-fuel ratio
within the adjustable range specified in
§ 1054.115(b).
(e) Stabilizing emission levels. Use
good engineering judgment to operate
your engines before testing such that
deterioration factors can be applied
appropriately. Determine the
stabilization period as follows:
(1) For engine families with a useful
life at or below 300 hours, operate the
engine for the same number of hours
before starting emission measurements
that you used for the emission-data
engine, within one hour. For example,
if the emission-data engine operated for
8 hours before the low-hour emission
test, operate the test engines for 7 to 9
hours before starting emission
measurements.
(2) For engine families with a useful
life above 300 hours, operate each
engine for no more than the greater of
two periods:
(i) 12 hours.
(ii) The number of hours you operated
your emission-data engine for certifying
the engine family (see 40 CFR part 1065,
subpart E, or the applicable regulations
governing how you should prepare your
test engine).
(f) Damage during shipment. If
shipping an engine to a remote facility
for production-line testing makes
necessary an adjustment or repair, you
must wait until after the initial emission
test to do this work. We may waive this
requirement if the test would be
impossible or unsafe or if it would
permanently damage the engine. Report
to us, in your written report under
§ 1054.345, all adjustments or repairs
you make on test engines before each
test.
(g) Retesting after invalid tests. You
may retest an engine if you determine
an emission test is invalid under
subpart F of this part. Explain in your
written report reasons for invalidating
any test and the emission results from
all tests. If we determine that you
improperly invalidated a test, we may
require you to ask for our approval for
future testing before substituting results
of the new tests for invalid ones.
§ 1054.310 How must I select engines for
production-line testing?
(a) Test engines from each engine
family as described in this section based
on test periods, as follows:
(1) For engine families with projected
U.S.-directed production volume of at
least 1,600, the test periods are
consecutive quarters (3 months).
However, if your annual production
period is less than 12 months long, you
may take the following alternative
approach to define quarterly test
periods:
(i) If your annual production period is
120 days or less, the whole model year
constitutes a single test period.
(ii) If your annual production period
is 121 to 210 days, divide the annual
production period evenly into two test
periods.
(iii) If your annual production period
is 211 to 300 days, divide the annual
production period evenly into three test
periods.
(iv) If your annual production period
is 301 days or longer, divide the annual
production period evenly into four test
periods.
(2) For engine families with projected
U.S.-directed production volume below
1,600, the whole model year constitutes
a single test period.
(b) Early in each test period, randomly
select and test an engine from the end
of the assembly line for each engine
family.
(1) In the first test period for newly
certified engines, randomly select and
test one more engine. Then, calculate
the required sample size for the model
year as described in paragraph (c) of this
section.
(2) In later test periods of the same
model year, combine the new test result
with all previous testing in the model
year. Then, calculate the required
sample size for the model year as
described in paragraph (c) of this
section.
(3) In the first test period for engine
families relying on previously submitted
test data, combine the new test result
with the last test result from the
previous model year. Then, calculate
the required sample size for the model
year as described in paragraph (c) of this
section. Use the last test result from the
previous model year only for this first
calculation. For all subsequent
calculations, use only results from the
current model year.
(c) Calculate the required sample size
for each engine family. Separately
calculate this figure for HC+NOX and
CO. The required sample size is the
greater of these calculated values. Use
the following equation:
( t ⋅ σ)
N = 95
+1
( x − STD )
2
Where:
N = Required sample size for the model year.
t95 = 95% confidence coefficient, which
depends on the number of tests
completed, n, as specified in the table in
paragraph (c)(1) of this section. It defines
95% confidence intervals for a one-tail
distribution.
s = Test sample standard deviation (see
paragraph (c)(2) of this section).
x = Mean of emission test results of the
sample.
STD = Emission standard (or family emission
limit, if applicable).
(1) Determine the 95% confidence
coefficient, t95, from the following table:
n
n
t95
n
t95
2
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t95
6.31
12
1.80
22
1.72
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59277
n
t95
n
t95
n
t95
3
4
5
6
7
8
9
10
11
2.92
2.35
2.13
2.02
1.94
1.90
1.86
1.83
1.81
13
14
15
16
17
18
19
20
21
1.78
1.77
1.76
1.75
1.75
1.74
1.73
1.73
1.72
23
24
25
26
27
28
29
30
31+
1.72
1.71
1.71
1.71
1.71
1.70
1.70
1.70
1.65
1
( X i − x )2 2
σ = ∑
( n − 1)
mstockstill on PROD1PC66 with RULES2
Where:
Xi = Emission test result for an individual
engine.
n = The number of tests completed in an
engine family.
(d) Use final deteriorated test results
to calculate the variables in the
equations in paragraph (c) of this
section (see § 1054.315(a)(2)).
(e) After each new test, recalculate the
required sample size using the updated
mean values, standard deviations, and
the appropriate 95-percent confidence
coefficient.
(f) Distribute the remaining engine
tests evenly throughout the rest of the
year. You may need to adjust your
schedule for selecting engines if the
required sample size changes. If your
scheduled quarterly testing for the
remainder of the model year is sufficient
to meet the calculated sample size, you
may wait until the next quarter to do
additional testing. Continue to
randomly select engines from each
engine family.
(g) Continue testing until one of the
following things happens:
(1) After completing the minimum
number of tests required in paragraph
(b) of this section, the number of tests
completed in an engine family, n, is
greater than the required sample size, N,
and the sample mean, x, is less than or
equal to the emission standard. For
example, if N = 5.1 after the fifth test,
the sample-size calculation does not
allow you to stop testing.
(2) The engine family does not
comply according to § 1054.315.
(3) You test 30 engines from the
engine family.
(4) You test one percent of your
projected annual U.S.-directed
production volume for the engine
family, rounded to the nearest whole
number. Do not count an engine under
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this paragraph (g)(4) if it fails to meet an
applicable emission standard.
(5) You choose to declare that the
engine family does not comply with the
requirements of this subpart.
(h) If the sample-size calculation
allows you to stop testing for one
pollutant but not another, you must
continue measuring emission levels of
all pollutants for any additional tests
required under this section. However,
you need not continue making the
calculations specified in this subpart for
the pollutant for which testing is not
required. This paragraph (h) does not
affect the number of tests required
under this section, the required
calculations in § 1054.315, or the
remedial steps required under
§ 1054.320.
(i) You may elect to test more
randomly chosen engines than we
require under this section. Include these
engines in the sample-size calculations.
§ 1054.315 How do I know when my engine
family fails the production-line testing
requirements?
This section describes the pass-fail
criteria for the production-line testing
requirements. We apply these criteria on
an emission-family basis. See § 1054.320
for the requirements that apply to
individual engines that fail a
production-line test.
(a) Calculate your test results as
follows:
(1) Initial and final test results.
Calculate and round the test results for
each engine. If you do several tests on
an engine, calculate the initial results
for each test, then add all the test results
together and divide by the number of
tests. Round this final calculated value
for the final test results on that engine.
(2) Final deteriorated test results.
Apply the deterioration factor for the
engine family to the final test results
(see § 1054.240(c)).
(3) Round deteriorated test results.
Round the results to the number of
decimal places in the emission standard
expressed to one more decimal place.
(b) Construct the following CumSum
Equation for each engine family for
HC+NOX and CO emissions:
Ci = Max [0 or Ci-1 + Xi¥(STD + 0.25 × s)]
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Where:
Ci = The current CumSum statistic.
Ci-1 = The previous CumSum statistic. For the
first test, the CumSum statistic is 0 (i.e.,
C1 = 0).
Xi = The current emission test result for an
individual engine.
STD = Emission standard (or family emission
limit, if applicable).
(c) Use final deteriorated test results
to calculate the variables in the equation
in paragraph (b) of this section (see
§ 1054.315(a)).
(d) After each new test, recalculate the
CumSum statistic.
(e) If you test more than the required
number of engines, include the results
from these additional tests in the
CumSum Equation.
(f) After each test, compare the
current CumSum statistic, Ci, to the
recalculated Action Limit, H, defined as
H = 5.0 × s.
(g) If the CumSum statistic exceeds
the Action Limit in two consecutive
tests, the engine family fails the
production-line testing requirements of
this subpart. Tell us within ten working
days if this happens. You may request
to amend the application for
certification to raise the FEL of the
entire engine family as described in
§ 1054.225(f).
(h) If you amend the application for
certification for an engine family under
§ 1054.225, do not change any previous
calculations of sample size or CumSum
statistics for the model year.
§ 1054.320 What happens if one of my
production-line engines fails to meet
emission standards?
(a) If you have a production-line
engine with final deteriorated test
results exceeding one or more emission
standards (see § 1054.315(a)), the
certificate of conformity is automatically
suspended for that failing engine. You
must take the following actions before
your certificate of conformity can cover
that engine:
(1) Correct the problem and retest the
engine to show it complies with all
emission standards.
(2) Include the test results and
describe the remedy for each engine in
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(2) Calculate the standard deviation,
for the test sample using the following
formula:
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the written report required under
§ 1054.345.
(b) You may request to amend the
application for certification to raise the
FEL of the entire engine family at this
point (see § 1054.225).
§ 1054.325 What happens if an engine
family fails the production-line testing
requirements?
(a) We may suspend your certificate of
conformity for an engine family if it fails
under § 1054.315. The suspension may
apply to all facilities producing engines
from an engine family even if you find
noncompliant engines only at one
facility.
(b) We will tell you in writing if we
suspend your certificate in whole or in
part. We will not suspend a certificate
until at least 15 days after the engine
family fails. The suspension is effective
when you receive our notice.
(c) Up to 15 days after we suspend the
certificate for an engine family, you may
ask for a hearing (see § 1054.820). If we
agree before a hearing occurs that we
used erroneous information in deciding
to suspend the certificate, we will
reinstate the certificate.
(d) Section 1054.335 specifies steps
you must take to remedy the cause of
the engine family’s production-line
failure. All the engines you have
produced since the end of the last test
period are presumed noncompliant and
should be addressed in your proposed
remedy. We may require you to apply
the remedy to engines produced earlier
if we determine that the cause of the
failure is likely to have affected the
earlier engines.
(e) You may request to amend the
application for certification to raise the
FEL of the engine family before or after
we suspend your certificate as described
in § 1054.225(f). We will approve your
request if the failure is not caused by a
defect and it is clear that you used good
engineering judgment in establishing
the original FEL.
§ 1054.335 How do I ask EPA to reinstate
my suspended certificate?
(a) Send us a written report asking us
to reinstate your suspended certificate.
In your report, identify the reason for
noncompliance, propose a remedy for
the engine family, and commit to a date
for carrying it out. In your proposed
remedy include any quality control
measures you propose to keep the
problem from happening again.
(b) Give us data from production-line
testing that shows the remedied engine
family complies with all the emission
standards that apply.
§ 1054.340 When may EPA revoke my
certificate under this subpart and how may
I sell these engines again?
(a) We may revoke your certificate for
an engine family in the following cases:
(1) You do not meet the reporting
requirements.
(2) Your engine family fails to comply
with the requirements of this subpart
and your proposed remedy to address a
suspended certificate under § 1054.335
is inadequate to solve the problem or
requires you to change the engine’s
design or emission control system.
(b) To sell engines from an engine
family with a revoked certificate of
conformity, you must modify the engine
family and then show it complies with
the requirements of this part.
(1) If we determine your proposed
design change may not control
emissions for the engine’s full useful
life, we will tell you within five working
days after receiving your report. In this
case we will decide whether
production-line testing will be enough
for us to evaluate the change or whether
you need to do more testing.
(2) Unless we require more testing,
you may show compliance by testing
production-line engines as described in
this subpart.
(3) We will issue a new or updated
certificate of conformity when you have
met these requirements.
mstockstill on PROD1PC66 with RULES2
§ 1054.330 May I sell engines from an
engine family with a suspended certificate
of conformity?
§ 1054.345 What production-line testing
records must I send to EPA?
You may sell engines that you
produce after we suspend the engine
family’s certificate of conformity under
§ 1054.315 only if one of the following
occurs:
(a) You test each engine you produce
and show it complies with emission
standards that apply.
(b) We conditionally reinstate the
certificate for the engine family. We may
do so if you agree to recall all the
affected engines and remedy any
noncompliance at no expense to the
owner if later testing shows that the
engine family still does not comply.
(a) Within 45 days of the end of each
test period, send us a report with the
following information:
(1) Describe any facility used to test
production-line engines and state its
location.
(2) State the total U.S.-directed
production volume and number of tests
for each engine family.
(3) Describe how you randomly
selected engines.
(4) Describe each test engine,
including the engine family’s
identification and the engine’s model
year, build date, model number,
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19:42 Oct 07, 2008
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identification number, and number of
hours of operation before testing.
(5) Identify how you accumulated
hours of operation on the engines and
describe the procedure and schedule
you used.
(6) Provide the test number; the date,
time and duration of testing; test
procedure; all initial test results; final
test results; and final deteriorated test
results for all tests. Provide the emission
results for all measured pollutants.
Include information for both valid and
invalid tests and the reason for any
invalidation.
(7) Describe completely and justify
any nonroutine adjustment,
modification, repair, preparation,
maintenance, or test for the test engine
if you did not report it separately under
this subpart. Include the results of any
emission measurements, regardless of
the procedure or type of engine.
(8) Provide the CumSum analysis
required in § 1054.315 and the samplesize calculation required in § 1054.310
for each engine family.
(9) Report on each failed engine as
described in § 1054.320.
(10) State the date the test period
ended for each engine family.
(b) We may ask you to add
information to your written report so we
can determine whether your new
engines conform with the requirements
of this subpart. We may also ask you to
send less information.
(c) An authorized representative of
your company must sign the following
statement:
We submit this report under sections 208
and 213 of the Clean Air Act. Our
production-line testing conformed
completely with the requirements of 40 CFR
part 1054. We have not changed production
processes or quality-control procedures for
test engines in a way that might affect
emission controls. All the information in this
report is true and accurate to the best of my
knowledge. I know of the penalties for
violating the Clean Air Act and the
regulations. (Authorized Company
Representative)
(d) Send electronic reports of
production-line testing to the
Designated Compliance Officer using an
approved information format. If you
want to use a different format, send us
a written request with justification for a
waiver.
(e) We will send copies of your
reports to anyone from the public who
asks for them. Section 1054.815
describes how we treat information you
consider confidential.
§ 1054.350
What records must I keep?
(a) Organize and maintain your
records as described in this section. We
may review your records at any time.
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(b) Keep paper or electronic records of
your production-line testing for eight
years after you complete all the testing
required for an engine family in a model
year.
(c) Keep a copy of the written reports
described in § 1054.345.
(d) Keep the following additional
records:
(1) A description of all test equipment
for each test cell that you can use to test
production-line engines.
(2) The names of supervisors involved
in each test.
(3) The name of anyone who
authorizes adjusting, repairing,
preparing, or modifying a test engine
and the names of all supervisors who
oversee this work.
(4) If you shipped the engine for
testing, the date you shipped it, the
associated storage or port facility, and
the date the engine arrived at the testing
facility.
(5) Any records related to your
production-line tests that are not in the
written report.
(6) A brief description of any
significant events during testing not
otherwise described in the written
report or in this section.
(7) Any information specified in
§ 1054.345 that you do not include in
your written reports.
(e) If we ask, you must give us a more
detailed description of projected or
actual production figures for an engine
family. We may ask you to divide your
production figures by maximum engine
power, displacement, fuel type, or
assembly plant (if you produce engines
at more than one plant).
(f) Keep records of the engine
identification number for each engine
you produce under each certificate of
conformity. You may identify these
numbers as a range. Give us these
records within 30 days if we ask for
them.
(g) We may ask you to keep or send
other information necessary to
implement this subpart.
Subpart E—In-use Testing
§ 1054.401
General provisions.
mstockstill on PROD1PC66 with RULES2
We may perform in-use testing of any
engines or equipment subject to the
standards of this part. We will consult
with you as needed for information or
special equipment related to testing
your engines.
Subpart F—Test Procedures
§ 1054.501
test?
How do I run a valid emission
(a) Applicability. This subpart is
addressed to you as a manufacturer but
it applies equally to anyone who does
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19:42 Oct 07, 2008
Jkt 217001
testing for you, and to us when we
perform testing to determine if your
engines or equipment meet emission
standards.
(b) General requirements. Use the
equipment and procedures for sparkignition engines in 40 CFR part 1065 to
determine whether engines meet the
exhaust emission standards, as follows:
(1) Measure the emissions of all
regulated pollutants as specified in
§ 1054.505 and 40 CFR part 1065. See
§ 1054.650 for special provisions that
apply for variable-speed engines
(including engines shipped without
governors).
(2) Use the fuels and lubricants
specified in 40 CFR part 1065, subpart
H, for all the testing we require in this
part. Except as specified in paragraph
(d) of this section, use gasoline meeting
the specifications described in 40 CFR
1065.710 for general testing. For service
accumulation, use the test fuel or any
commercially available fuel that is
representative of the fuel that in-use
engines will use. You may alternatively
use gasoline blended with ethanol as
follows:
(i) For handheld engines, you may use
the ethanol-blended fuel for certifying
engines under this part without our
advance approval. If you use the
blended fuel for certifying a given
engine family, you may also use it for
production-line testing or any other
testing you perform for that engine
family under this part. If you use the
blended fuel for certifying a given
engine family, we may use the blended
fuel or the specified gasoline test fuel
with that engine family.
(ii) For nonhandheld engines, you
may use the blended fuel for certifying
engines under this part without our
advance approval. If you use the
blended fuel for certifying a given
engine family, you must also use it for
production-line testing or any other
testing you perform for that engine
family under this part. If the
certification of all your Class I (or Class
II) engine families in a given model year
is based on test data collected using the
blended fuel, we will also use the
blended fuel for testing your Class I (or
Class II) engines. If the certification of
some but not all of your Class I (or Class
II) engine families in a given model year
is based on test data collected using the
blended fuel, we may use the blended
fuel or the specified gasoline test fuel
for testing any of your Class I (or Class
II) engines.
(iii) The blended fuel must consist of
a mix of gasoline meeting the
specifications described in 40 CFR
1065.710 for general testing and fuelgrade ethanol meeting the specifications
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59279
described in 40 CFR 1060.501(c) such
that the blended fuel has 10.0±1.0
percent ethanol by volume. You may
also use ethanol with a higher or lower
purity if you show us that it will not
affect your ability to demonstrate
compliance with the applicable
emission standards. You do not need to
measure the ethanol concentration of
such blended fuels and may instead
calculate the blended composition by
assuming that the ethanol is pure and
mixes perfectly with the base fuel.
(iv) You may ask to use the provisions
of this paragraph (b)(2) for a blended
test fuel containing less than 10 percent
ethanol if your engine is subject to
emission standards from other
organizations that specify testing with
that fuel. If we approve testing with
such a fuel, we may test your engines
with that test fuel, with gasoline, or
with a 10-percent ethanol blend.
(3) Ambient conditions for duty-cycle
testing must be within ranges specified
in 40 CFR 1065.520, subject to the
provisions of § 1054.115(c).
(i) Corrections. Emissions may not be
corrected for the effects of test
temperature or pressure. You may
correct emissions for humidity as
specified in 40 CFR 1065.670.
(ii) Intake air temperature. Measure
engine intake air temperature as
described in 40 CFR 1065.125, and
control it if necessary, consistent with
good engineering judgment. For
example, since the purpose of this
requirement is to ensure that the
measured air temperature is consistent
with the intake air temperature that
would occur during in-use operation at
the same ambient temperature, do not
cool the intake air and do not measure
air temperature at a point where engine
heat affects the temperature
measurement.
(4) The provisions of 40 CFR 1065.405
describes how to prepare an engine for
testing. However, you may consider
emission levels stable without
measurement after 12 hours of engine
operation, except for the following
special provisions that apply for engine
families with a useful life of 300 hours
or less:
(i) We will not approve a stabilization
period longer than 12 hours even if you
show that emissions are not yet
stabilized.
(ii) Identify the number of hours you
use to stabilize engines for low-hour
emission measurements. You may
consider emissions stable at any point
less than 12 hours. For example, you
may choose a point at which emission
levels reach a low value before the
effects of deterioration are established.
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(5) Prepare your engines for testing by
installing a governor that you normally
use on production engines, consistent
with §§ 1054.235(b) and 1054.505.
(6) During testing, supply the engine
with fuel in a manner consistent with
how it will be supplied with fuel in use.
If you sell engines with complete fuel
systems and your production engines
will be equipped with a vapor line that
routes running loss vapors into the
engine’s intake system, measure exhaust
emissions using a complete fuel system
representing a production configuration
that sends fuel vapors to the test
engine’s intake system in a way that
represents the expected in-use
operation. You may alternatively
demonstrate by engineering analysis
that your engines will continue to meet
emission standards for any amount of
running loss vapor that can reasonably
be expected during in-use operation.
(7) Determine the carbon mass
fraction of fuel, wc, using a calculation
based on measured fuel properties as
described in 40 CFR 1065.655(d)(1). You
may not use the default values specified
in 40 CFR 1065.655(d)(2).
(c) Special and alternate procedures.
You may use special or alternate
procedures to the extent we allow them
under 40 CFR 1065.10. The following
additional provisions apply:
(1) If you are unable to run the test
cycle specified in this part for your
engine, use an alternate test cycle that
will result in a cycle-weighted emission
measurement equivalent to the expected
average in-use emissions. This cycle
must be approved under 40 CFR
1065.10.
(2) Describe in your application for
certification any specially designed
fixtures or other hardware if they are
needed for proper testing of your
engines. (Note: You do not need to
specify the size or performance
characteristics of engine
dynamometers.) You must send us these
fixtures or other hardware if we ask for
them. We may waive the requirement of
§ 1054.205(aa) to identify a test facility
in the United States for such engine
families as long as the projected U.S.directed production volume of all your
engine families using the provisions of
this paragraph (c)(2) is less than 5
percent of your total production volume
from all engine families certified under
this part 1054.
(d) Wintertime engines. You may test
wintertime engines at the ambient
temperatures specified in 40 CFR
1065.520, even though this does not
represent in-use operation for these
engines (40 CFR 1065.10(c)(1)). In this
case, you may use good engineering
judgment to modify the test engine as
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19:42 Oct 07, 2008
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needed to achieve intake temperatures
that are analogous to in-use conditions.
You may also test wintertime engines at
reduced ambient temperatures as
specified in 40 CFR 1051.505. Use the
gasoline specified for low-temperature
testing only if you test your engines at
ambient temperatures below 20 °C.
§ 1054.505
How do I test engines?
(a) This section describes how to test
engines under steady-state conditions.
For handheld engines you must perform
tests with discrete-mode sampling. For
nonhandheld engines we allow you to
perform tests with either discrete-mode
or ramped-modal testing methods. You
must use the same modal testing
method for certification and all other
testing you perform for an engine
family. If we test your engines to
confirm that they meet emission
standards, we will use the modal testing
method you select for your own testing.
If you submit certification test data
collected with both discrete-mode and
ramped-modal testing (either in your
original application or in an amendment
to your application), either method may
be used for subsequent testing. We may
also perform other testing as allowed by
the Clean Air Act. Conduct duty-cycle
testing as follows:
(1) For discrete-mode testing, sample
emissions separately for each mode,
then calculate an average emission level
for the whole cycle using the weighting
factors specified for each mode. In each
mode, operate the engine for at least 5
minutes, then sample emissions for at
least 1 minute. Control engine speed as
specified in this section. Use one of the
following methods for confirming
torque values for nonhandheld engines:
(i) Calculate torque-related cycle
statistics and compare with the
established criteria as specified in 40
CFR 1065.514 to confirm that the test is
valid.
(ii) Evaluate each mode separately to
validate the duty cycle. All torque
feedback values recorded during nonidle sampling periods must be within ±2
percent of the reference value or within
±0.27 N·m of the reference value,
whichever is greater. Also, the mean
torque value during non-idle sampling
periods must be within ±1 percent of the
reference value or ±0.12 N·m of the
reference value, whichever is greater.
Control torque during idle as specified
in paragraph (c) of this section.
(2) For ramped-modal testing, start
sampling at the beginning of the first
mode and continue sampling until the
end of the last mode. Calculate
emissions and cycle statistics the same
as for transient testing as specified in 40
CFR part 1065. Unless we specify
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otherwise, you may simulate the
governor for ramped-modal testing
consistent with good engineering
judgment.
(b) Measure emissions by testing the
engine on a dynamometer with the test
procedures for constant-speed engines
in 40 CFR part 1065 while using one of
the steady-state duty cycles identified in
this paragraph (b) to determine whether
it meets the exhaust emission standards
specified in § 1054.101(a). This
requirement applies for all engines,
including those not meeting the
definition of ‘‘constant-speed engine’’ in
40 CFR 1065.1001.
(1) For handheld engines, use the twomode duty cycle described in paragraph
(a) of Appendix II of this part. Establish
an engine’s rated speed as follows:
(i) For ungoverned handheld engines
used in fixed-speed applications all
having approximately the same nominal
in-use operating speed, hold engine
speed within 350 rpm of the nominal
speed for testing. We may allow you to
include in your engine family without
additional testing a small number
engines that will be installed such that
they have a different nominal speed. If
your engine family includes a majority
of engines with approximately the same
nominal in-use operating speed and a
substantial number of engines with
different nominal speeds, you must test
engines as specified in this paragraph
(b)(1)(i) and paragraph (b)(1)(ii) of this
section.
(ii) For ungoverned handheld engines
for which there is not a dominant value
for nominal in-use operating speeds,
hold engine speed within 350 rpm of
the point at which the engine generates
maximum power.
(iii) For governed handheld engines,
hold engine speed at maximum test
speed, as defined in 40 CFR 1065.1001.
(2) For nonhandheld engines, use the
six-mode duty cycle or the
corresponding ramped-modal cycle
described in paragraph (b) of Appendix
II of this part. Control engine speeds and
torques during idle mode as specified in
paragraph (c) of this section and during
full-load operating modes as specified
in paragraph (d) of this section. For all
other modes, control torque as needed
to meet the cycle-validation criteria in
40 CFR 1065.514; control the engine
speed to within 5 percent of the
nominal speed specified in paragraph
(d) of this section or let the installed
governor (in the production
configuration) control engine speed. The
governor may be adjusted before
emission sampling to target the nominal
speed identified in paragraph (d) of this
section, but the installed governor must
control engine speed throughout the
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emission-sampling period whether the
governor is adjusted or not. Note that
ramped-modal testing involves
continuous sampling, so governor
adjustments may not occur during such
a test. Note also that our testing may
involve running the engine with the
governor in the standard configuration
even if you adjust the governor as
described in this paragraph (a)(2) for
certification or production-line testing.
(c) During idle mode for nonhandheld
engines, operate the engine with the
following parameters:
(1) Allow the engine to operate at the
idle speed determined by the installed
governor. If any production engines
from the engine family have a userselectable idle speed, operate the engine
with an installed governor that controls
engine speed to the lowest available
speed setting.
(2) Keep engine torque under 5
percent of the nominal torque value for
Mode 1.
(3) You must conduct testing at the
idle mode even if the allowable torque
values overlap with those for another
specified mode.
(d) During full-load operation for
nonhandheld engines, operate the
engine with the following parameters:
(1) In normal circumstances, select a
test speed of either 3060 rpm or 3600
rpm that is most appropriate for the
engine family. If all the engines in the
engine family are used in intermediatespeed equipment, select a test speed of
3060 rpm. The test associated with
intermediate-speed operation is referred
to as the A Cycle. If all the engines in
the engine family are used in ratedspeed equipment, select a test speed of
3600 rpm. The test associated with
rated-speed operation is referred to as
the B Cycle. If an engine family includes
engines used in both intermediate-speed
equipment and rated-speed equipment,
select the test speed for emission-data
engines that will result in worst-case
emissions. In unusual circumstances,
you may ask to use a test speed different
than that specified in this paragraph
(d)(1) if it better represents in-use
operation.
(2) Operate the engine ungoverned at
wide-open throttle at the test speed
established in paragraph (d)(1) of this
section until the engine reaches thermal
stability as described in 40 CFR
1065.530(a)(2)(ii). Record the torque
value after stabilization. Use this value
for the full-load torque setting and for
denormalizing the rest of the duty cycle.
(3) Control engine speed during
emission sampling to stay within 5
percent of the nominal speed identified
in paragraph (d)(1) of this section.
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(4) The provisions of this paragraph
(d) apply instead of the engine mapping
procedures in 40 CFR 1065.510.
(e) See 40 CFR part 1065 for detailed
specifications of tolerances and
calculations.
§ 1054.520 What testing must I perform to
establish deterioration factors?
Sections 1054.240 and 1054.245
describe the required methods for
testing to establish deterioration factors
for an emission family.
Subpart G—Special Compliance
Provisions
§ 1054.601 What compliance provisions
apply to these engines?
(a) Engine and equipment
manufacturers, as well as owners,
operators, and rebuilders of engines
subject to the requirements of this part,
and all other persons, must observe the
provisions of this part, the requirements
and prohibitions in 40 CFR part 1068,
and the provisions of the Clean Air Act.
(b) Note that the provisions of 40 CFR
1068.103(f) prohibit engine
manufacturers from deviating from
normal production and inventory
practices to stockpile engines with a
date of manufacture before new or
changed emission standards take effect.
If your normal practice for producing
engines subject to this part 1054
includes maintaining engines in
inventory for some engine families for
more than 12 months, you must get our
prior approval to continue this practice
for model years in which emission
standards change. Include in your
request information showing that this is
necessary and it is consistent with your
normal business practice. Unless we
specify otherwise, include relevant
inventory and production records from
the preceding eight years. Note that 40
CFR 1068.103(f) applies to any engines
inventoried beyond your normal
practice and authorizes us to review
your records to verify your normal
practices, whether or not you maintain
the engines in inventory for more than
12 months.
§ 1054.610 What is the exemption for
delegated final assembly?
The provisions of 40 CFR 1068.261
related to delegated final assembly do
not apply for handheld engines certified
under this part 1054. The provisions of
40 CFR 1068.261 apply for nonhandheld
engines, with the following exceptions
and clarifications:
(a) Through the 2014 model year, you
may use the provisions of this section
for engines you sell to a distributor,
where you establish a contractual
arrangement in which you designate the
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distributor to be your agent in all
matters related to compliance with the
requirements of this section. Identify
each of the distributors you intend to
designate as your agent under this
paragraph (a) in your application for
certification. You may continue to use
the provisions of this paragraph (a) this
for later model years for specific
distributors if we approve it based on
your clear and convincing
demonstration that each distributor can
be expected to comply fully with the
requirements of this section and 40 CFR
1068.261. We may set additional
conditions beyond the provisions
specified in this section to ensure that
all engines will be in a certified
configuration when installed by the
equipment manufacturer.
(b) If you identify distributors as your
agents under paragraph (a) of this
section, you must perform or arrange for
audits of all participating distributors
and equipment manufacturers based on
the following auditing rate instead of
the provisions specified in 40 CFR
1068.261(d)(3)(i) and (ii):
(1) If you sell engines to 48 or more
equipment manufacturers under the
provisions of this section, you must
annually perform or arrange for audits
of twelve equipment manufacturers to
whom you sell engines under this
section. To select individual equipment
manufacturers, divide all the affected
equipment manufacturers into quartiles
based on the number of engines they
buy from you; select equal numbers of
equipment manufacturers from each
quartile each model year as much as
possible. Vary the equipment
manufacturers selected for auditing
from year to year, though audits may be
repeated in later model years if you find
or suspect that a particular equipment
manufacturer is not properly installing
aftertreatment devices.
(2) If you sell engines to fewer than 48
equipment manufacturers under the
provisions of this section, set up a plan
to perform or arrange for audits of each
equipment manufacturer on average
once every four model years.
§ 1054.612 What special provisions apply
for equipment manufacturers modifying
certified nonhandheld engines?
The provisions of this section apply
for all emission families through the
2014 model year; starting with the 2015
model year, these provisions are limited
to small-volume emission families.
(a) General provisions. If you buy
certified nonhandheld engines for
installation in equipment you produce,
but you install the engines such that
they use intake or exhaust systems that
are not part of the originally certified
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configuration, you become the engine
manufacturer for those engines and
must certify that they will meet
emission standards. We will allow you
to utilize the provisions for simplified
certification specified in paragraph (b)
of this section, as long as your design
stays within the overall specifications
from the original engine manufacturer
(such as exhaust backpressure) and you
use a catalyst as described in the
original engine manufacturer’s
application for certification.
(b) Simplified certification. You must
perform testing with an emission-data
engine to show that you meet exhaust
emission standards; however, you may
use the deterioration factor from the
original engine manufacturer. The
production-line testing requirements in
subpart D of this part do not apply for
engines certified under this section. You
must meet all the other requirements
that apply to engine manufacturers for
engines subject to standards under this
part. The engine family must have the
same useful life value specified by the
original engine manufacturer for that
engine. In your application for
certification describe any differences
between the original engine
manufacturer’s design and yours and
explain why the deterioration data
generated by the original engine
manufacturer is appropriate for your
configuration.
(c) Engine exemption. As an engine
manufacturer, you may produce
nonconforming engines for equipment
manufacturers as allowed under this
section. You do not have to request this
exemption for your engines, but you
must have written assurance from
equipment manufacturers that they need
a certain number of exempted engines
under this section. Add a removable
label to the engines as described in 40
CFR 1068.262.
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§ 1054.615 What is the exemption for
engines certified to standards for Large SI
engines?
(a) An engine is exempt from the
requirements of this part if it is in an
emission family that has a valid
certificate of conformity showing that it
meets emission standards and other
requirements under 40 CFR part 1048
for the appropriate model year.
(b) The only requirements or
prohibitions from this part that apply to
an engine that is exempt under this
section are in this section.
(c) If your engines do not have the
certificate required in paragraph (a) of
this section, they will be subject to the
provisions of this part. Introducing
these engines into U.S. commerce
without a valid exemption or certificate
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of conformity violates the prohibitions
in 40 CFR 1068.101(a).
(d) Engines exempted under this
section are subject to all the
requirements affecting engines under 40
CFR part 1048, including evaporative
emission standards. The requirements
and restrictions of 40 CFR part 1048
apply to anyone manufacturing these
engines, anyone manufacturing
equipment that uses these engines, and
all other persons in the same manner as
if these were nonroad spark-ignition
engines above 19 kW.
(e) Engines exempted under this
section may not generate or use
emission credits under this part 1054.
§ 1054.620 What are the provisions for
exempting engines used solely for
competition?
The provisions of this section apply
for new engines and equipment built on
or after January 1, 2010.
(a) We may grant you an exemption
from the standards and requirements of
this part for a new engine on the
grounds that it is to be used solely for
competition. The requirements of this
part, other than those in this section, do
not apply to engines that we exempt for
use solely for competition.
(b) We will exempt engines that we
determine will be used solely for
competition. The basis of our
determination is described in
paragraphs (c) and (d) of this section.
Exemptions granted under this section
are good for only one model year and
you must request renewal for each
subsequent model year. We will not
approve your renewal request if we
determine the engine will not be used
solely for competition.
(c) Engines meeting all the following
criteria are considered to be used solely
for competition:
(1) Neither the engine nor any
equipment containing the engine may
be displayed for sale in any public
dealership or otherwise offered for sale
to the general public. Note that this does
not preclude display of these engines as
long as they are not available for sale to
the general public.
(2) Sale of the equipment in which the
engine is installed must be limited to
professional competition teams,
professional competitors, or other
qualified competitors. For replacement
engines, the sale of the engine itself
must be limited to professional racing
teams, professional racers, other
qualified racers, or to the original
equipment manufacturer.
(3) The engine and the equipment in
which it is installed must have
performance characteristics that are
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substantially superior to noncompetitive
models.
(4) The engines are intended for use
only as specified in paragraph (e) of this
section.
(d) You may ask us to approve an
exemption for engines not meeting the
criteria listed in paragraph (c) of this
section as long as you have clear and
convincing evidence that the engines
will be used solely for competition.
(e) Engines are considered to be used
solely for competition only if their use
is limited to competition events
sanctioned by a state or federal
government agency or another widely
recognized public organization with
authorizing permits for participating
competitors. Operation of such engines
may include only racing events, trials to
qualify for racing events, and practice
associated with racing events.
Authorized attempts to set speed
records are also considered racing
events. Engines will not be considered
to be used solely for competition if they
are ever used for any recreational or
other noncompetitive purpose. Any use
of exempt engines in recreational events
is a violation of 40 CFR 1068.101(b)(4).
(f) You must permanently label
engines exempted under this section to
clearly indicate that they are to be used
only for competition. Failure to properly
label an engine will void the exemption
for that engine.
(g) If we request it, you must provide
us any information we need to
determine whether the engines are used
solely for competition. This would
generally include documentation
regarding the number of engines and the
ultimate purchaser of each engine as
well as any documentation showing an
equipment manufacturer’s request for an
exempted engine. Keep these records for
five years.
§ 1054.625 What requirements apply under
the Transition Program for Equipment
Manufacturers?
The provisions of this section allow
equipment manufacturers to produce
equipment with Class II engines that are
subject to less stringent exhaust
emission standards after the Phase 3
emission standards begin to apply. To
be eligible to use these provisions, you
must follow all the instructions in this
section. See § 1054.626 for requirements
that apply specifically to companies that
manufacture equipment outside the
United States and to companies that
import such equipment without
manufacturing it. Engines and
equipment you produce under this
section are exempt from the
prohibitions in 40 CFR 1068.101(a)(1)
with respect to exhaust emissions,
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subject to the provisions of this section.
Except as specified in paragraph (e) of
this section, equipment exempted under
this section must meet all applicable
requirements related to evaporative
emissions.
(a) General. If you are an equipment
manufacturer, you may introduce into
U.S. commerce limited numbers of
nonroad equipment with Class II
engines exempted under this section.
You may use the exemptions in this
section only if you have primary
responsibility for designing and
manufacturing equipment and your
manufacturing procedures include
installing some engines in this
equipment. Consider all U.S.-directed
equipment production in showing that
you meet the requirements of this
section, including those from any parent
or subsidiary companies and those from
any other companies you license to
produce equipment for you. If you
produce a type of equipment that has
more than one engine, count each
engine separately. These provisions are
available during the first four model
years that the Phase 3 exhaust emission
standards apply.
(b) Allowances. Calculate how many
pieces of equipment with exempted
engines you may produce under this
section by determining your U.S.directed production volume of
equipment with Class II engines from
January 1, 2007 through December 31,
2009, calculating your annual average
production for this period, and
multiplying the average value by 0.3.
The same calculation applies for smallvolume equipment manufacturers,
except that average annual production is
multiplied by 2.0. For companies with
no eligible production in a given year,
calculate annual average production
based only on those years in which you
produce equipment during the specified
period with Class II engines for sale in
the United States. Use these allowances
for equipment using model year 2011
and later Class II engines. You may use
these allowances for equipment you
produce before December 31, 2014.
(c) Access to exempted engines. You
may use one of the following
approaches to get exempted engines
under this section:
(1) Request a certain number of
exempted Class II engines from the
engine manufacturer as described in
paragraph (j)(1) of this section.
(2) You may make arrangements with
the engine manufacturer to receive an
engine without an exhaust system and
install exhaust systems without
aftertreatment that would otherwise be
required to meet Phase 3 standards, as
described in paragraph (j)(2) of this
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section. You must follow the engine
manufacturer’s instructions for
installing noncatalyzed mufflers. You
must keep records to show which
engines you modify as described in this
paragraph (c)(2) and make them
available to the engine manufacturer for
any auditing under the provisions of
§ 1054.610. If you do not place the label
we specify in paragraph (f) of this
section adjacent to the engine
manufacturer’s emission control
information label, you must place an
additional permanent label as close as
possible to the engine’s emission control
information label where it will be
readily visible in the final installation
with at least the following items:
(i) Your corporate name and
trademark.
(ii) The following statement: ‘‘THIS
ENGINE MEETS PHASE 2 STANDARDS
UNDER § 1054.625(c)(2).’’
(d) Inclusion of engines not subject to
Phase 3 standards. The following
provisions apply to engines that are not
subject to Phase 3 standards:
(1) If you use the provisions of 40 CFR
1068.105(a) to use up your inventories
of engines not certified to new emission
standards, do not include these units in
your count of equipment with exempted
engines under paragraph (g)(2) of this
section.
(2) If you install engines that are
exempted from the Phase 3 standards
for any reason, other than for
equipment-manufacturer allowances
under this section, do not include these
units in your count of equipment with
exempted engines under paragraph
(g)(2) of this section. For example, if we
grant a hardship exemption for the
engine manufacturer, you may count
these as compliant engines under this
section. This paragraph (d)(2) applies
only if the engine has a permanent label
describing why it is exempted from the
Phase 3 standards.
(e) Standards. If you produce
equipment with exempted engines
under this section, the engines must
meet the Phase 2 emission standards
specified in 40 CFR part 90. Any
equipment using exempted engines
under this section is also exempt from
the running loss standard specified in
§ 1054.112.
(f) Equipment labeling. You must add
a permanent label, written legibly in
English, to the engine or another readily
visible part of each piece of equipment
with exempted engines you produce
under this section. This label, which
supplements the engine manufacturer’s
emission control information label,
must include at least the following
items:
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(1) The label heading ‘‘EMISSION
CONTROL INFORMATION’’.
(2) Your corporate name and
trademark.
(3) The calendar year in which the
equipment is manufactured.
(4) An e-mail address and phone
number to contact for further
information, or a Web site that includes
this contact information.
(5) The following statement: THIS
EQUIPMENT [or identify the type of
equipment] HAS AN ENGINE THAT
MEETS U.S. EPA EMISSION
STANDARDS UNDER 40 CFR 1054.625.
(g) Notification and reporting. You
must notify us of your intent to produce
equipment under the provisions of this
section and send us an annual report to
verify that you are not exceeding the
production limits for equipment with
exempted engines, as follows:
(1) Send the Designated Compliance
Officer a written notice of your intent
before you use the provisions of this
section including all the following:
(i) Your company’s name and address,
and your parent company’s name and
address, if applicable. Also identify the
names of any other companies operating
under the same parent company.
(ii) The name, phone number and email address of a person to contact for
more information.
(iii) The calendar years in which you
expect to use the exemption provisions
of this section.
(iv) The name and address of each
company you expect to produce engines
for the equipment you manufacture
under this section.
(v) How many pieces of equipment
with exempted engines you may sell
under this section, as described in
paragraph (b) of this section. Include
your production figures for the period
from January 1, 2007 through December
31, 2009, including figures broken down
by equipment model and calendar year.
You may send corrected figures with
lower production volumes anytime after
your initial notification. To make a
correction for higher production
volumes, send us the corrected figures
by September 30, 2010. We may ask you
to give us additional information to
confirm your production figures.
(2) For each year that you use the
provisions of this section, send the
Designated Compliance Officer a written
report by March 31 of the following
year. Identify the following things in
your report:
(i) The total count of equipment with
exempted engines you sold in the
preceding year, based on actual U.S.directed production information. If you
produce equipment in the 2010 calendar
year with exempted engines from the
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2011 model year, include these units in
your March 31, 2012 report.
(ii) Cumulative figures describing how
many pieces of equipment with
exempted engines you have produced
for all the years you used the provisions
of this section.
(iii) The manufacturer of the engine
installed in the equipment you produce
under this section, if this is different
than you specified under paragraph
(g)(1)(iv) of this section.
(3) If you send your initial notification
under paragraph (g)(1) of this section
after the specified deadline, we may
approve your use of allowances under
this section. In your request, describe
why you were unable to meet the
deadline.
(h) Recordkeeping. Keep the following
records of all equipment with exempted
engines you produce under this section
until at least December 31, 2019:
(1) The model number for each piece
of equipment.
(2) Detailed figures for determining
how many pieces of equipment with
exempted engines you may produce
under this section, as described in
paragraph (b) of this section.
(3) The notifications and reports we
require under paragraph (g) of this
section.
(i) Enforcement. Producing more
exempted engines or equipment than we
allow under this section or installing
engines that do not meet the emission
standards of paragraph (e) of this section
violates the prohibitions in 40 CFR
1068.101(a)(1). You must give us the
records we require under this section if
we ask for them (see 40 CFR
1068.101(a)(2)).
(j) Provisions for engine
manufacturers. As an engine
manufacturer, use one of the following
approaches to produce exempted
engines under this section:
(1) The provisions of this paragraph
(j)(1) apply if you do not use the
delegated-assembly provisions of
§ 1054.610 for any of the engines in an
engine family. You must have written
assurance from equipment
manufacturers or your authorized
distributors that they need a certain
number of exempted engines under this
section. Keep these records for at least
five years after you stop producing
engines under this section. You must
also send us an annual report of the
engines you produce under this section,
as described under § 1054.250(a). The
engines must meet the emission
standards in paragraph (e) of this
section and you must meet all the
requirements of 40 CFR 1068.265. You
must meet the labeling requirements in
40 CFR 90.114, but add the following
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statement instead of the compliance
statement in 40 CFR 90.114(b)(7): THIS
ENGINE MEETS U.S. EPA EMISSION
STANDARDS UNDER 40 CFR 1054.625
AND MUST BE USED ONLY UNDER
THOSE FLEXIBILITY PROVISIONS.
(2) The following provisions apply if
you notify us that you plan to use the
delegated-assembly provisions of
§ 1054.610 for one or more equipment
manufacturers for an engine family:
(i) Include test data in your
application for certification showing
that your engines will meet the
standards specified in paragraph (e) of
this section if they have a noncatalyzed
muffler in place of the aftertreatment
that is part of the certified configuration.
Use good engineering judgment for
these measurements, which may involve
sampling exhaust upstream of the
catalyst or operating the engine with a
noncatalyzed muffler. This may be
based on emission measurements from
previous model years if the data is still
appropriate for the current engine
configuration.
(ii) Produce all your engines with the
emission control information label we
specify in § 1054.135. The engines must
also be labeled as specified in 40 CFR
1068.261.
(iii) Include in the installation
instructions required under § 1054.610
any appropriate instructions or
limitations on installing noncatalyzed
mufflers to ensure that the fully
assembled engine will meet the
emission standards specified in
paragraph (e) of this section. You may
identify an appropriate range of
backpressures, but this may not involve
any instructions related to changing the
fuel system for different fueling rates.
(iv) Use one of the following
approaches to properly account for
emission credits if your engine family
generates exhaust emission credits
under subpart H of this part:
(A) Multiply the credits calculated
under § 1054.705 by 0.9. This is based
on the expectation that equipment
manufacturers will modify 10 percent of
the engines to no longer meet Phase 3
standards.
(B) Include in your emission-credit
calculations only those engines for
which you can establish that the
equipment manufacturer did not use the
provisions of this section. This would
involve an evaluation for each affected
equipment manufacturer. For example,
under this provision you may count
emission credits for engines that you
sell to equipment manufacturers with
which you have no contract for
delegated assembly. You may also count
emission credits for engines that you
sell to equipment manufacturers with
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which you have a delegated-assembly
relationship if you confirm that the
equipment manufacturer did not use the
provisions of this section for those
engines.
(k) Additional exemptions for midsized companies. If your annual
production of equipment with Class II
engines in 2007, 2008, and 2009 is
between 5,000 and 50,000 units, you
may request additional engine
allowances under this section. To do
this, notify us by January 31, 2010 if you
believe the provisions of this section
will not allow you to sell certain
equipment models starting in the 2011
model year. In your notification, show
us that you will be able to produce a
number of Class II equipment models
representing at least half your total U.S.directed production volume in the 2011
model year that will be compliant with
all Phase 3 exhaust and evaporative
emission standards. Also describe why
you need more allowances under this
section to accommodate anticipated
changes in engine designs resulting
from engine manufacturers’ compliance
with changing exhaust emission
standards. Include a proposal for the
number of additional allowances you
would need, with supporting rationale.
We may approve allowances up to a
total of 100 percent of the average
annual U.S.-directed production volume
you report under paragraph (b) of this
section (in place of the 30 percent that
is otherwise allowed).
§ 1054.626 What special provisions apply
to equipment imported under the Transition
Program for Equipment Manufacturers?
This section describes requirements
that apply to equipment manufacturers
using the provisions of § 1054.625 for
equipment produced outside the United
States. Note that § 1054.625 limits these
provisions to equipment manufacturers
that install some engines and have
primary responsibility for designing and
manufacturing equipment. Companies
that import equipment into the United
States without meeting these criteria are
not eligible for allowances under
§ 1054.625. Such importers may import
equipment with exempted engines only
as described in paragraph (b) of this
section.
(a) You or someone else may import
your equipment with exempted engines
under this section if you comply with
the provisions in § 1054.625 and
commit to the following:
(1) Give any EPA inspector or auditor
complete and immediate access to
inspect and audit, as follows:
(i) Inspections and audits may be
announced or unannounced.
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(ii) Inspections and audits may be
performed by EPA employees or EPA
contractors.
(iii) You must provide access to any
location where—
(A) Any nonroad engine, equipment,
or vehicle is produced or stored.
(B) Documents related to
manufacturer operations are kept.
(C) Equipment, engines, or vehicles
are tested or stored for testing.
(iv) You must provide any documents
requested by an EPA inspector or
auditor that are related to matters
covered by the inspections or audit.
(v) EPA inspections and audits may
include review and copying of any
documents related to demonstrating
compliance with the exemptions in
§ 1054.625.
(vi) EPA inspections and audits may
include inspection and evaluation of
complete or incomplete equipment,
engines, or vehicles, and interviewing
employees.
(vii) You must make any of your
employees available for interview by the
EPA inspector or auditor, on request,
within a reasonable time period.
(viii) You must provide English
language translations of any documents
to an EPA inspector or auditor, on
request, within 10 working days.
(ix) You must provide Englishlanguage interpreters to accompany EPA
inspectors and auditors, on request.
(2) Name an agent for service located
in the United States. Service on this
agent constitutes service on you or any
of your officers or employees for any
action by EPA or otherwise by the
United States related to the
requirements of this part.
(3) The forum for any civil or criminal
enforcement action related to the
provisions of this section for violations
of the Clean Air Act or regulations
promulgated thereunder shall be
governed by the Clean Air Act.
(4) The substantive and procedural
laws of the United States shall apply to
any civil or criminal enforcement action
against you or any of your officers or
employees related to the provisions of
this section.
(5) Provide the notification required
by § 1054.625(g). Include in the notice
of intent in § 1054.625(g)(1) a
commitment to comply with the
requirements and obligations of
§ 1054.625 and this section. This
commitment must be signed by the
owner or president.
(6) You, your agents, officers, and
employees must not seek to detain or to
impose civil or criminal remedies
against EPA inspectors or auditors,
whether EPA employees or EPA
contractors, for actions performed
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within the scope of EPA employment
related to the provisions of this section.
(7) By submitting notification of your
intent to use the provisions of
§ 1054.625, producing and exporting for
resale to the United States nonroad
equipment under this section, or taking
other actions to comply with the
requirements of this part, you, your
agents, officers, and employees, without
exception, become subject to the full
operation of the administrative and
judicial enforcement powers and
provisions of the United States as
described in 28 U.S.C. 1605(a)(2),
without limitation based on sovereign
immunity, for conduct that violates the
requirements applicable to you under
this part 1054—including such conduct
that violates 18 U.S.C. 1001, 42 U.S.C.
7413(c)(2), or other applicable
provisions of the Clean Air Act—with
respect to actions instituted against you
and your agents, officers, and employees
in any court or other tribunal in the
United States.
(8) Any report or other document you
submit to us must be in the English
language or include a complete
translation in English.
(9) You may be required to post a
bond to cover any potential enforcement
actions under the Clean Air Act before
you or anyone else imports your
equipment with exempted engines
under this section, as specified in
§ 1054.690. Use the bond amount
specified in § 1054.690 without
adjusting for inflation. Note that you
may post a single bond to meet the
requirements of this section and
§ 1054.690 together.
(b) The provisions of this paragraph
(b) apply to importers that do not install
engines into equipment and do not have
primary responsibility for designing and
manufacturing equipment. Such
importers may import equipment with
engines exempted under § 1054.625
only if each engine is exempted under
an allowance provided to an equipment
manufacturer meeting the requirements
of § 1054.625 and this section. You must
notify us of your intent to use the
provisions of this section and send us
an annual report, as follows:
(1) Notify the Designated Compliance
Officer in writing before you use the
provisions of § 1054.625. Include the
following information:
(i) Your company’s name and address,
and your parent company’s name and
address, if applicable.
(ii) The name and address of the
companies that produce the equipment
and engines you will be importing
under this section.
(iii) Your best estimate of the number
of units you will import under this
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59285
section in the upcoming calendar year,
broken down by equipment
manufacturer.
(2) For each year that you use the
provisions of this section, send the
Designated Compliance Officer a written
report by March 31 of the following
year. Include in your report the total
number of engines you imported under
this section in the preceding calendar
year, broken down by engine
manufacturer and by equipment
manufacturer.
§ 1054.630 What provisions apply for
importation of individual items for personal
use?
(a) Any individual may import
previously used nonconforming engines
for purposes other than resale, but no
more than once in any five-year period.
This may include up to three
nonconforming engines imported at the
same time. To import engines under this
section, provide to the Customs official
the following information:
(1) Identify your name, address, and
telephone number.
(2) If you are importing engines under
this section on behalf of another person,
identify the ultimate engine owner’s
name, address, and telephone number.
(3) Identify the total number of
engines you are importing and specify
the make, model, identification number,
and original production year of each
engine.
(4) State: ‘‘I am importing these
previously used engines for personal
use. I have not imported any engines
under the provisions of 40 CFR
1054.630 within the previous five years.
I am not importing these engines for
purpose of resale. I authorize EPA
enforcement officers to inspect my
engines and my facilities as permitted
by the Clean Air Act.’’
(b) We may require you to send us
additional information but you do not
need written approval from us to import
engines under this section. We will also
not require a U.S. Customs Service bond
for engines you import under this
section.
(c) The provisions of this section may
not be used to circumvent emission
standards that apply to new engines
under this part. For example, you may
not purchase new engines and use them
in a trivial manner outside of the United
States to qualify for importation under
this section.
(d) If you violate the provisions of this
section, or submit false information to
obtain this exemption, you will be
subject to civil penalties as specified in
40 CFR 1068.101(a)(2) and (b)(5).
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§ 1054.635 What special provisions apply
for small-volume engine and equipment
manufacturers?
This section describes how we apply
the special provisions in this part for
small-volume engine and equipment
manufacturers.
(a) If you qualify under paragraph (1)
or (2) of the definition of small-volume
engine manufacturer or under paragraph
(1) or (2) of the definition of smallvolume equipment manufacturer in
§ 1054.801, the small-volume provisions
apply as specified in this part.
(b) If you are a small business (as
defined by the Small Business
Administration at 13 CFR 121.201) that
manufactures nonroad spark-ignition
engines or equipment, but you do not
qualify under paragraph (1) or (2) of the
definition of small-volume engine
manufacturer or under paragraph (1) or
(2) of the definition of small-volume
equipment manufacturer in § 1054.801,
you may ask us to designate you to be
a small-volume engine or equipment
manufacturer. You may do this whether
you began manufacturing engines
before, during, or after 2007. We may set
other reasonable conditions that are
consistent with the intent of this section
and the Clean Air Act.
(c) Special provisions apply for smallvolume engine and equipment
manufacturers, as illustrated by the
following examples:
(1) Additional lead time and other
provisions related to the transition to
new emission standards. See § 1054.145.
(2) More flexible arrangements for
creating engine families. See § 1054.230.
(3) Assigned deterioration factors. See
§ 1054.240.
(4) Waived requirements for
production-line testing. See § 1054.301.
(5) Streamlined certification
provisions for equipment manufacturers
relying on engine manufacturer’s design
parameters. See § 1054.612.
(6) Additional allowances under the
Transition Program for Equipment
Manufacturers. See § 1054.625.
(7) Additional special provisions
apply for small-volume engine and
equipment manufacturers under 40 CFR
part 1068. For example, see 40 CFR
1068.250.
(d) Small-volume engine and
equipment manufacturers may ask us to
waive or modify the requirements of
§ 1054.690 if this would cause a serious
economic hardship, as long as you
demonstrate to us in some other way
that you will meet any potential
compliance-or enforcement-related
obligations. In evaluating such a
request, we would consider the extent to
which there is a risk of noncompliance
or nonconformity and the extent to
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which the manufacturer could be
expected to fulfill future regulatory
obligations and administrative
judgments. We may also consider how
many years the manufacturer has
certified engines without a violation or
a finding of noncompliance to
determine whether to adjust applicable
asset thresholds or to reduce the
minimum bond value. We may set other
reasonable conditions to ensure that the
manufacturer will meet applicable
requirements.
(e) If you use any of the provisions of
this part that apply specifically to smallvolume manufacturers and we find that
you exceed the production limits or
otherwise do not qualify as a smallvolume manufacturer, we may consider
you to be in violation of the
requirements that apply for companies
that are not small-volume manufacturers
for those engines produced in excess of
the specified production limits. If you
no longer qualify as a small-volume
engine manufacturer (based on
increased production volumes or other
factors), we will work with you to
determine a reasonable schedule for
complying with additional requirements
that apply. For example, if you no
longer qualify as a small-volume engine
manufacturer shortly before you certify
your engines for the next model year,
we might allow you to use assigned
deterioration factors for one more model
year.
§ 1054.640 What special provisions apply
to branded engines?
The following provisions apply if you
identify the name and trademark of
another company instead of your own
on your emission control information
label, as provided by § 1054.135(c)(2):
(a) You must have a contractual
agreement with the other company that
obligates that company to take the
following steps:
(1) Meet the emission warranty
requirements that apply under
§ 1054.120. This may involve a separate
agreement involving reimbursement of
warranty-related expenses.
(2) Report all warranty-related
information to the certificate holder.
(b) In your application for
certification, identify the company
whose trademark you will use.
(c) You remain responsible for
meeting all the requirements of this
chapter, including warranty and defectreporting provisions.
§ 1054.645 What special provisions apply
for converting an engine to use an alternate
fuel?
A certificate of conformity is no
longer valid for an engine if the engine
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is modified such that it is not in a
configuration covered by the certificate.
This section applies if such
modifications are done to convert the
engine to run on a different fuel type.
Such engines may need to be recertified
as specified in this section if the
certificate is no longer valid for that
engine.
(a) Converting a certified new engine
to run on a different fuel type violates
40 CFR 1068.101(a)(1) if the modified
engine is not covered by a certificate of
conformity.
(b) Converting a certified engine that
is not new to run on a different fuel type
violates 40 CFR 1068.101(b)(1) if the
modified engine is not covered by a
certificate of conformity. We may
specify alternate certification provisions
consistent with the requirements of this
part. For example, you may certify the
modified engine for a partial useful life.
For example, if the engine is modified
halfway through its original useful life
period, you may generally certify the
engine based on completing the original
useful life period; or if the engine is
modified after the original useful life
period is past, you may generally certify
the engine based on testing that does not
involve further durability
demonstration.
(c) Engines may be certified using the
certification procedures for new engines
as specified in this part or using the
certification procedures for aftermarket
parts as specified in 40 CFR part 85,
subpart V. Unless the original engine
manufacturer continues to be
responsible for the engine as specified
in paragraph (d) of this section, you
must remove the original engine
manufacturer’s emission control
information label if you recertify the
engine.
(d) The original engine manufacturer
is not responsible for operation of
modified engines in configurations
resulting from modifications performed
by others. In cases where the
modification allows an engine to be
operated in either its original
configuration or a modified
configuration, the original engine
manufacturer remains responsible for
operation of the modified engine in its
original configuration.
(e) Entities producing conversion kits
may obtain certificates of conformity for
the converted engines. Such entities are
engine manufacturers for purposes of
this part.
§ 1054.650 What special provisions apply
for adding or changing governors?
The special provisions in this section
apply for engines that will not be
governed to control engine speeds
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consistent with the constant-speed
operation reflected by the duty cycles
specified in § 1054.505. We refer to
these as constant-speed governors in
this section. Paragraph (a) of this section
also applies for any engines shipped
without installed governors.
(a) The representative-testing
requirements of 40 CFR 1065.10(c)(1)
related to in-use duty cycles do not
apply to engines you produce and ship
without constant-speed governors if you
comply with all the following
requirements:
(1) You must have test data showing
that the effectiveness of the engine’s
emission controls over the expected
range of in-use operation will be similar
to that measured over the specified duty
cycle. Alternatively, if your emission
controls depend on maintaining a
consistent air-fuel ratio, you may
demonstrate that the engine is calibrated
to maintain a consistent air-fuel ratio
over the expected range of in-use
operation.
(2) Describe in your application for
certification the data and analysis that
supports your conclusion.
(b) It is a violation of the tampering
provisions in 40 CFR 1068.101(b)(1) to
remove a governor from a certified
engine unless you recertify the engine in
the modified configuration.
§ 1054.655 What special provisions apply
for installing and removing altitude kits?
An action for the purpose of installing
or modifying altitude kits and
performing other changes to compensate
for changing altitude is not considered
a prohibited act under 40 CFR
1068.101(b) as long as as it is done
consistent with the manufacturer’s
instructions.
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§ 1054.660 What are the provisions for
exempting emergency rescue equipment?
The provisions of this section apply
for new equipment built on or after
January 1, 2010.
(a) Equipment manufacturers may
introduce into U.S. commerce
equipment that is not certified to
current emission standards under the
following conditions if the equipment
will be used solely in emergency rescue
situations:
(1) You must determine annually that
no engines certified to current emission
standards are available to power the
equipment safely and practically. We
may review your records supporting this
determination at any time.
(2) You may not use exempted
engines for the following equipment
used to provide remote power to a
rescue tool: generators, alternators,
compressors, or pumps.
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(3) If engines that meet less stringent
emission standards are capable of
powering your equipment safely and
practically, you must use them as a
condition of this exemption. You must
use available engines meeting the most
stringent standards feasible.
(4) You must send the engine
manufacturer a written request for each
exempted equipment model.
(5) You must notify the Designated
Compliance Officer of your intent to use
the provisions of this section. We may
require you to notify us annually or to
send us annual reports describing how
you meet the conditions of this section.
(b) For the purposes of this section,
‘‘emergency rescue situations’’ means
firefighting or other situations in which
a person is retrieved from imminent
danger.
(c) As an engine manufacturer, you
may produce exempt engines under this
section without our prior approval if
you have a written request for an
exempted engine for use in emergency
rescue equipment from the equipment
manufacturer. You must permanently
label engines with the following
statement: ‘‘EMERGENCY RESCUE
EQUIPMENT—EXEMPT FROM
EMISSION STANDARDS UNDER 40
CFR 1054.660.’’ Failure to properly label
an engine will void the exemption.
(d) We may discontinue an exemption
under this section if we find that
engines are not used solely for
emergency rescue equipment or if we
find that a certified engine is available
to power the equipment safely and
practically.
§ 1054.690 What bond requirements apply
for certified engines?
(a) Before introducing certified
engines into U.S. commerce, you must
post a bond to cover any potential
compliance or enforcement actions
under the Clean Air Act unless you
demonstrate to us in your application
for certification that you are able to meet
any potential compliance-or
enforcement-related obligations, as
described in this section. See paragraph
(i) of this section for the requirements
related to importing engines that have
been certified by someone else. Note
that you might also post bond under this
section to meet your obligations under
§ 1054.120.
(b) The bonding requirements apply if
you do not have long-term assets in the
United States meeting any of the
following thresholds:
(1) A threshold of $3 million applies
if you have been a certificate holder in
each of the preceding ten years without
failing a test conducted by EPA officials
or having been found by EPA to be
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noncompliant under applicable
regulations.
(2) A threshold of $6 million applies
if you are a secondary engine
manufacturer.
(3) A threshold of $10 million applies
if you do not qualify for the smaller
bond thresholds in paragraph (b)(1) or
(2) of this section.
(c) For the purpose of establishing
your level of long-term assets under
paragraph (b) of this section, include the
values from your most recent balance
sheet for buildings, land, and fixed
equipment, but subtract depreciation
and related long-term liabilities (such as
a mortgage). If you have sufficient longterm assets to avoid bond payments
under this section, you must identify
the location of these assets in your
application for certification.
(d) The minimum value of the bond
is $500,000. A higher bond value may
apply based on the per-engine bond
values shown in Table 1 to this section
and on the U.S.-directed production
volume from each displacement
grouping for the calendar year. For
example, if you have projected U.S.directed production volumes of 10,000
engines with 180 cc displacement and
10,000 engines with 400 cc
displacement in 2013, the appropriate
bond amount is $750,000. Adjust the
value of the bond as follows:
(1) If your estimated or actual U.S.directed production volume in any later
calendar year increases beyond the level
appropriate for your current bond
payment, you must post additional bond
to reflect the increased volume within
90 days after you change your estimate
or determine the actual production
volume. You may not decrease your
bond.
(2) If you sell engines without
aftertreatment components under the
provisions of § 1054.610, you must
increase the per-engine bond values for
the current year by 20 percent. Round
calculated values to the nearest dollar.
TABLE 1 TO § 1054.690—PER-ENGINE
BOND VALUES
For engines with
displacement falling in the
following ranges . . .
Disp. < 225 cc ......................
225 ≤ Disp. < 740 cc ............
740 ≤ Disp. ≤ 1,000 cc .........
Disp. > 1,000 cc ...................
The perengine bond
value is . . .
$25
50
100
200
(e) The threshold identified in
paragraph (b) of this section and the
bond values identified in paragraph (d)
of this section are in 2008 dollars.
Adjust these values in 2010 and later
calendar years by comparing the
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Consumer Price Index values published
by the Bureau of Labor Statistics for the
preceding June and June 2008 (see
ftp://ftp.bls.gov/pub/special.requests/
cpi/cpiai.txt). Round calculated values
for the thresholds and for total bond
obligations to the nearest thousand
dollars.
(f) You may meet the bond
requirements of this section by
obtaining a bond from a third-party
surety that is cited in the U.S.
Department of Treasury Circular 570,
‘‘Companies Holding Certificates of
Authority as Acceptable Sureties on
Federal Bonds and as Acceptable
Reinsuring Companies’’ (https://
www.fms.treas.gov/c570/
c570.html#certified). You must maintain
this bond for every year in which you
sell certified engines and for five years
after you no longer hold a certificate of
conformity.
(g) If you forfeit some or all of your
bond in an enforcement action, you
must post any appropriate bond for
continuing sale within 90 days after you
forfeit the bond amount.
(h) You will forfeit the proceeds of the
bond posted under this section if you
need to satisfy any United States
administrative settlement agreement,
administrative final order, or judicial
judgment against you arising from your
violation of this chapter, or violation of
18 U.S.C. 1001, 42 U.S.C. 7413(c)(2), or
other applicable provisions of the Clean
Air Act.
(i) If you are required to post a bond
under this section, you must note that
in your application for certification as
described in § 1054.205. Your
certification is conditioned on your
compliance with this section. Your
certificate is automatically suspended if
you fail to comply with the
requirements of this section. We may
also revoke your certificate.
(j) The following provisions apply if
you import engines for resale when
those engines have been certified by
someone else (or equipment containing
such engines):
(1) You and the certificate holder are
each responsible for compliance with
the requirements of this part and the
Clean Air Act. For example, we may
require you to comply with the warranty
requirements in the standard-setting
part.
(2) You do not need to post bond if
the certificate holder complies with the
bond requirements of this section. You
also do not need to post bond if the
certificate holder complies with the
asset requirements of this section and
the repair-network provisions of
§ 1054.120(f)(4).
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Subpart H—Averaging, Banking, and
Trading for Certification
§ 1054.701
General provisions.
(a) You may average, bank, and trade
(ABT) emission credits for purposes of
certification as described in this subpart
to show compliance with the standards
of this part. This applies for engines
with respect to exhaust emissions and
for equipment with respect to
evaporative emissions. Participation in
this program is voluntary.
(b) The definitions of subpart I of this
part apply to this subpart. The following
definitions also apply:
(1) Actual emission credits means
emission credits you have generated
that we have verified by reviewing your
final report.
(2) Averaging set means a set of
engines (or equipment) in which
emission credits may be exchanged only
with other engines (or equipment) in the
same averaging set.
(3) Broker means any entity that
facilitates a trade of emission credits
between a buyer and seller.
(4) Buyer means the entity that
receives emission credits as a result of
a trade.
(5) Family means engine family for
exhaust credits or emission family for
evaporative credits.
(6) Reserved emission credits means
emission credits you have generated
that we have not yet verified by
reviewing your final report.
(7) Seller means the entity that
provides emission credits during a
trade.
(8) Standard means the emission
standard that applies under subpart B of
this part for engines or fuel-system
components not participating in the
ABT program of this subpart.
(9) Trade means to exchange emission
credits, either as a buyer or seller.
(c) The use of emission credits is
limited to averaging sets, as follows:
(1) You may not average or exchange
exhaust credits with evaporative credits,
or vice versa.
(2) Handheld engines and
nonhandheld engines are in separate
averaging sets with respect to exhaust
emissions except as specified in
§ 1054.740(e). You may use emission
credits generated under 40 CFR part 90
for handheld engines subject to the
standards in § 1054.103 only if you can
demonstrate that those credits were
generated by handheld engines, except
as specified in § 1054.740(e). You may
use emission credits generated under 40
CFR part 90 for nonhandheld engines
only if you can demonstrate that those
credits were generated by nonhandheld
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engines, subject to the provisions of
§ 1054.740.
(3) Equipment using handheld
engines and equipment using
nonhandheld engines are in separate
averaging sets with respect to
evaporative emissions. You may not
average or exchange evaporative credits
between either of these averaging sets.
(4) For purposes of calculating
emission credits under this subpart,
engines with displacement at or below
80 cc are presumed to be handheld
engines. You may treat these as
nonhandheld engines for calculating
exhaust or evaporative emission credits
only for those engines you can
demonstrate will be installed in
nonhandheld equipment. For example,
if 50 percent of engines in a family will
be used in nonhandheld equipment, you
may calculate the emission credits for
50 percent of the engines to be
nonhandheld credits. Use the specified
calculation methods for handheld
engines to quantify positive or negative
exhaust emission credits for all engines
at or below 80 cc.
(d) You may not generate evaporative
credits based on permeation
measurements from metal fuel tanks.
(e) You may not use emission credits
generated under this subpart to offset
any emissions that exceed an FEL or
standard. This applies for all testing,
including certification testing, in-use
testing, selective enforcement audits,
and other production-line testing.
However, if exhaust emissions from an
engine exceed an exhaust FEL or
standard (for example, during a
selective enforcement audit), you may
use emission credits to recertify the
family with a higher FEL that applies
only to future production.
(f) Emission credits may be used in
the model year they are generated
(averaging) and in future model years
(banking). Emission credits may not be
used for past model years.
(g) You may increase or decrease an
exhaust FEL during the model year by
amending your application for
certification under § 1054.225. See 40
CFR 1060.225 for provisions related to
changing an FEL for fuel tank
permeation.
(h) Engine and equipment
manufacturers certifying with respect to
evaporative emissions may use emission
credits to demonstrate compliance
under this subpart. Component
manufacturers may establish FELs for
their certified products, but they may
not generate or use emission credits
under this subpart.
(i) In your application for
certification, base your showing of
compliance on projected production
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volumes for engines or equipment
intended for sale in the United States.
As described in § 1054.730, compliance
with the requirements of this subpart is
determined at the end of the model year
based on actual production volumes for
engines or equipment intended for sale
in the United States. Do not include any
of the following engines or equipment to
calculate emission credits:
(1) Engines or equipment exempted
under subpart G of this part or under 40
CFR part 1068.
(2) Engines or equipment intended for
export.
(3) Engines or equipment that are
subject to state emission standards for
that model year. However, this
restriction does not apply if we
determine that the state standards and
requirements are equivalent to those of
this part and that products sold in such
a state will not generate credits under
the state program. For example, you
may not include engines or equipment
certified for California if California has
more stringent emission standards for
these products or if your products
generate or use emission credits under
the California program.
(4) Engines or equipment not subject
to the requirements of this part, such as
those excluded under § 1054.5.
(5) Any other engines or equipment
where we indicate elsewhere in this part
1054 that they are not to be included in
the calculations of this subpart.
§ 1054.705 How do I generate and
calculate exhaust emission credits?
mstockstill on PROD1PC66 with RULES2
The provisions of this section apply
for calculating exhaust emission credits.
You may generate exhaust emission
credits only if you are a certifying
engine manufacturer.
(a) For each participating family,
calculate positive or negative emission
credits relative to the otherwise
applicable emission standard. Calculate
positive emission credits for a family
that has an FEL below the standard.
Calculate negative emission credits for a
family that has an FEL above the
standard. Sum your positive and
negative credits for the model year
before rounding. Round the sum of
emission credits to the nearest kilogram
(kg) using consistent units throughout
the following equation:
Emission credits (kg) = (STD ¥ FEL) ×
(Volume) × (Power) × (UL) × (LF) ×
(10¥3)
Where:
STD = the emission standard, in g/kW-hr.
FEL = the family emission limit for the
family, in g/kW-hr.
Volume = the number of engines eligible to
participate in the averaging, banking,
and trading program within the given
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family during the model year, as
described in § 1054.701(i).
Power = the maximum modal power of the
emission-data engine as calculated from
the applicable test procedure described
in subpart F of this part, in kilowatts.
UL = the useful life for the given family, in
hours.
LF = load factor. Use 0.47 for nonhandheld
engines and 0.85 for handheld engines.
We may specify a different load factor if
we approve the use of special test
procedures for a family under 40 CFR
1065.10(c)(2), consistent with good
engineering judgment.
(b) [Reserved]
§ 1054.706 How do I generate and
calculate evaporative emission credits?
The provisions of this section apply
for calculating evaporative emission
credits related to fuel tank permeation.
You may generate credits only if you are
a certifying equipment manufacturer.
This may include engine manufacturers
that make engines with complete fuel
systems as described in § 1054.2.
(a) For each participating family,
calculate positive or negative emission
credits relative to the otherwise
applicable emission standard. Calculate
positive emission credits for a family
that has an FEL below the standard.
Calculate negative emission credits for a
family that has an FEL above the
standard. Sum your positive and
negative credits for the model year
before rounding. Round the sum of
emission credits to the nearest kilogram
(kg) using consistent units throughout
the following equation:
Emission credits (kg) = (STD¥FEL) ×
(Total Area) × (UL) × (AF) × (365)
× (10¥3)
STD = the emission standard, in g/m2/day.
FEL = the family emission limit for the
family, in g/m2/day, as described in
paragraph (b) of this section.
Total Area = The combined internal surface
area of all fuel tanks in the family, taking
production volume into account, in m2.
UL = 5 years, which represents the useful life
for the given family.
AF= adjustment factor. Use 1.0 for testing at
28 °C; use 0.60 for testing at 40 °C.
(b) For calculating credits under
paragraph (a) of this section, the
emission standard and FEL must both
be based on test measurements at the
same temperature (28 ° or 40 °C).
Determine the FEL for calculating
emission credits relative to testing at
28 °C as described in paragraphs (b)(1)
and (2) of this section. Determine the
FEL for calculating emission credits
relative to testing at 40 °C as described
in paragraph (b)(3) of this section.
(1) To use an FEL below 5.0 g/m2/day,
it must be based on emission
measurements.
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(2) The provisions of this paragraph
(b)(2) apply for all emission families
with FELs at or above 5.0 g/m2/day. To
calculate emission credits for such
emission families, you must choose
from one of the following options and
apply it to all your emission families
with FELs at or above 5.0 g/m2/day:
(i) Option 1: Establish all your FELs
based on emission measurements. This
may include measurements from a
certifying fuel tank manufacturer.
(ii) Option 2: Use an assigned FEL of
10.4 g/m2/day. This would apply
without regard to whether any of these
emission families have measured
emission levels below 10.4 g/m2/day. If
any of your fuel tanks were otherwise
certified (by you or the fuel tank
manufacturer) with an FEL at or above
5.0 g/m2/day, the assigned FEL of 10.4
g/m2/day applies only for emission
credit calculations.
(3) Determine the FEL for calculating
emission credits relative to testing at
40 °C as described in paragraph (b)(1)
and (2) of this section, but use 8.3 g/m2/
day instead of 5.0 g/m2/day and use 17.3
g/m2/day instead of 10.4 g/m2/day.
§ 1054.710
credits?
How do I average emission
(a) Averaging is the exchange of
emission credits among your families.
You may average emission credits only
within the same averaging set.
(b) You may certify one or more
families to an FEL above the emission
standard, subject to the FEL caps and
other provisions in subpart B of this
part, if you show in your application for
certification that your projected balance
of all emission-credit transactions in
that model year is greater than or equal
to zero.
(c) If you certify a family to an FEL
that exceeds the otherwise applicable
standard, you must obtain enough
emission credits to offset the family’s
deficit by the due date for the final
report required in § 1054.730. The
emission credits used to address the
deficit may come from your other
families that generate emission credits
in the same model year, from emission
credits you have banked, or from
emission credits you obtain through
trading.
§ 1054.715
credits?
How do I bank emission
(a) Banking is the retention of
emission credits by the manufacturer
generating the emission credits for use
in future model years for averaging or
trading. You may use banked emission
credits only within the averaging set in
which they were generated, except as
described in this subpart.
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(b) You may designate any emission
credits you plan to bank in the reports
you submit under § 1054.730. During
the model year and before the due date
for the final report, you may designate
your reserved emission credits for
averaging or trading.
(c) Reserved credits become actual
emission credits when you submit your
final report. However, we may revoke
these emission credits if we are unable
to verify them after reviewing your
reports or auditing your records.
§ 1054.720
credits?
How do I trade emission
(a) Trading is the exchange of
emission credits between
manufacturers. You may use traded
emission credits for averaging, banking,
or further trading transactions. Traded
emission credits may be used only
within the averaging set in which they
were generated, except as described in
this subpart.
(b) You may trade actual emission
credits as described in this subpart. You
may also trade reserved emission
credits, but we may revoke these
emission credits based on our review of
your records or reports or those of the
company with which you traded
emission credits. You may trade banked
credits within an averaging set to any
certifying engine or equipment
manufacturer.
(c) If a negative emission credit
balance results from a transaction, both
the buyer and seller are liable, except in
cases we deem to involve fraud. See
§ 1054.255(e) for cases involving fraud.
We may void the certificates of all
families participating in a trade that
results in a manufacturer having a
negative balance of emission credits.
See § 1054.745.
mstockstill on PROD1PC66 with RULES2
§ 1054.725 What must I include in my
application for certification?
(a) You must declare in your
application for certification your intent
to use the provisions of this subpart for
each family that will be certified using
the ABT program. You must also declare
the FELs you select for the family for
each pollutant for which you are using
the ABT program. Your FELs must
comply with the specifications of
subpart B of this part, including the FEL
caps. FELs must be expressed to the
same number of decimal places as the
emission standard.
(b) Include the following in your
application for certification:
(1) A statement that, to the best of
your belief, you will not have a negative
balance of emission credits for any
averaging set when all emission credits
are calculated at the end of the year.
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(2) Detailed calculations of projected
emission credits (positive or negative)
based on projected production volumes.
We may require you to include similar
calculations from your other engine
families to demonstrate that you will be
able to avoid a negative credit balance
for the model year. If you project
negative emission credits for a family,
state the source of positive emission
credits you expect to use to offset the
negative emission credits.
§ 1054.730
to EPA?
What ABT reports must I send
(a) If any of your families are certified
using the ABT provisions of this
subpart, you must send an end-of-year
report within 90 days after the end of
the model year and a final report within
270 days after the end of the model year.
We may waive the requirement to send
the end-of-year report as long as you
send the final report on time.
(b) Your end-of-year and final reports
must include the following information
for each family participating in the ABT
program:
(1) Family designation.
(2) The emission standards that would
otherwise apply to the family.
(3) The FEL for each pollutant. If you
change the FEL after the start of
production, identify the date that you
started using the new FEL and/or give
the engine identification number for the
first engine covered by the new FEL. In
this case, identify each applicable FEL
and calculate the positive or negative
emission credits under each FEL.
(4) The projected and actual
production volumes for the model year
with a point of retail sale in the United
States, as described in § 1054.701(i). For
fuel tanks, state the production volume
in terms of surface area and production
volume for each fuel tank configuration
and state the total surface area for the
emission family. If you changed an FEL
during the model year, identify the
actual production volume associated
with each FEL.
(5) The maximum modal power of the
emission-data engine or the appropriate
internal surface area of the fuel tank.
(6) Useful life.
(7) Calculated positive or negative
emission credits for the whole family.
Identify any emission credits that you
traded, as described in paragraph (d)(1)
of this section.
(c) Your end-of-year and final reports
must include the following additional
information:
(1) Show that your net balance of
emission credits from all your
participating families in each averaging
set in the applicable model year is not
negative.
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(2) State whether you will retain any
emission credits for banking.
(3) State that the report’s contents are
accurate.
(d) If you trade emission credits, you
must send us a report within 90 days
after the transaction, as follows:
(1) As the seller, you must include the
following information in your report:
(i) The corporate names of the buyer
and any brokers.
(ii) A copy of any contracts related to
the trade.
(iii) The families that generated
emission credits for the trade, including
the number of emission credits from
each family.
(2) As the buyer, you must include the
following information in your report:
(i) The corporate names of the seller
and any brokers.
(ii) A copy of any contracts related to
the trade.
(iii) How you intend to use the
emission credits, including the number
of emission credits you intend to apply
to each family (if known).
(e) Send your reports electronically to
the Designated Compliance Officer
using an approved information format.
If you want to use a different format,
send us a written request with
justification for a waiver.
(f) Correct errors in your end-of-year
report or final report as follows:
(1) You may correct any errors in your
end-of-year report when you prepare the
final report as long as you send us the
final report by the time it is due.
(2) If you or we determine within 270
days after the end of the model year that
errors mistakenly decreased your
balance of emission credits, you may
correct the errors and recalculate the
balance of emission credits. You may
not make these corrections for errors
that are determined more than 270 days
after the end of the model year. If you
report a negative balance of emission
credits, we may disallow corrections
under this paragraph (f)(2).
(3) If you or we determine anytime
that errors mistakenly increased your
balance of emission credits, you must
correct the errors and recalculate the
balance of emission credits.
§ 1054.735
What records must I keep?
(a) You must organize and maintain
your records as described in this
section. We may review your records at
any time.
(b) Keep the records required by this
section for at least eight years after the
due date for the end-of-year report. You
may not use emission credits for any
engines or equipment if you do not keep
all the records required under this
section. You must therefore keep these
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records to continue to bank valid
credits. Store these records in any
format and on any media as long as you
can promptly send us organized, written
records in English if we ask for them.
You must keep these records readily
available. We may review them at any
time.
(c) Keep a copy of the reports we
require in § 1054.730.
(d) Keep records of the engine
identification number for each engine or
piece of equipment you produce that
generates or uses emission credits under
the ABT program. You may identify
these numbers as a range. If you change
the FEL after the start of production,
identify the date you started using each
FEL and the range of engine
identification numbers associated with
each FEL.
(e) We may require you to keep
additional records or to send us relevant
information not required by this section
in accordance with the Clean Air Act.
mstockstill on PROD1PC66 with RULES2
§ 1054.740 What special provisions apply
for generating and using emission credits?
(a) You may generate Phase 3
emission credits from 2008 through
2011 model year Class I engines if you
voluntarily meet the Phase 3 exhaust
emission standards specified in
§ 1054.105. Divide these into
transitional and enduring emission
credits as follows:
(1) Transitional credits are based on
reducing emissions from Phase 2 levels
down to Phase 3 levels. Calculate the
value of transitional emission credits as
described in § 1054.705, based on
setting STD equal to 15.0 g/kW-hr and
FEL equal to 10.0 g/kW-hr. You may use
these transitional credits only for Class
I engines in 2012 through 2014 model
years. You may not use these
transitional credits for Class II engines.
(2) Enduring credits are based on
reducing emissions below Phase 3
levels. Calculate the value of enduring
credits as described in § 1054.705, based
on setting STD equal to 10.0 g/kW-hr
and FEL to the value of the family
emission limit you select for the family.
You may use these enduring credits for
any nonhandheld engines certified to
the Phase 3 standards under this part,
except as specified in paragraph (d) of
this section.
(b) You may generate Phase 3
emission credits from 2008 through
2010 model year Class II engines if you
voluntarily meet the Phase 3 exhaust
emission standards specified in
§ 1054.105. Divide these into
transitional and enduring emission
credits as follows:
(1) Transitional credits are based on
reducing emissions from Phase 2 levels
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down to Phase 3 levels. Calculate the
value of transitional emission credits as
described in § 1054.705, based on
setting STD equal to 11.0 g/kW-hr and
FEL equal to 8.0 g/kW-hr. You may use
these transitional credits only for Class
II engines in 2011 through 2013 model
years. You may not use these
transitional credits for Class I engines.
(2) Enduring credits are based on
reducing emissions below Phase 3
levels. Calculate the value of enduring
credits as described in § 1054.705, based
on setting STD equal to 8.0 g/kW-hr and
FEL to the value of the family emission
limit you select for the family. You may
use these enduring credits for any
nonhandheld engines certified to the
Phase 3 standards under this part,
except as specified in paragraph (d) of
this section.
(c) You may use emission credits
generated by Class I and Class II engines
subject to Phase 2 emission standards
under 40 CFR part 90 to demonstrate
compliance with the Phase 3 exhaust
emission standards, but only after you
have exhausted all transitional credits
from engines meeting Phase 3 standards,
subject to the conditions of paragraph
(d) of this section. You may use these
Phase 2 emission credits only in the
2012 and 2013 model years for Class I
engines and only in the 2011 through
2013 model years for Class II engines.
Determine a maximum number of Phase
2 emission credits for demonstrating
compliance with the Phase 3 standards
for a given engine class (Class I or Class
II) as follows:
(1) Calculate a Phase 2 credit
allowance for each engine class based
on production information for model
years 2007, 2008, and 2009 using the
following equation:
Credit allowance (kg) = (Emissions
Delta) × (Volume) × (Avg. Power) ×
(Avg. UL) × (LF) ×(10¥3)
Where:
Emissions Delta = 1.6 g/kW-hr for Class I and
2.1 g/kW-hr for Class II.
Volume = the number of your engines
eligible to participate in the averaging,
banking, and trading program, as
described in § 1054.701(i), based on
actual U.S.-directed production volumes.
Avg. Power = the production-weighted
average value of the maximum modal
power for all your engine families in the
engine class, as described in
§ 1054.705(a), in kilowatts.
Avg. UL = the production-weighted average
value of the useful life for all your engine
families in the engine class, in hours.
LF = load factor. Use 0.47.
(2) Do not include wintertime engines
in the calculation of credit allowances
unless they are certified to meet the
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59291
otherwise applicable HC+NOX emission
standard.
(3) Calculate the average annual Phase
2 credit allowance for each engine class
over three model years as specified in
paragraph (c)(1) of this section. The
resulting average value is the maximum
number of Phase 2 emission credits you
may use under this paragraph (c) for
each engine class.
(4) For 2013 and earlier model years,
include in the reports described in
§ 1054.730 the total allowable number of
Phase 2 emission credits and your
cumulative totals of Phase 2 credits you
have used to comply with the
requirements of this part for each engine
class.
(d) If you generate enduring emission
credits from Class I engines under
paragraph (a) of this section, you may
not use these for Class II engines in the
2011 or 2012 model year. Similarly, if
you generate enduring emission credits
from Class II engines under paragraph
(b) of this section, you may not use
these for Class I engines in the 2012
model year. These restrictions also
apply for emission credits you generate
for engines subject to the standards of
this part in the 2011 or 2012 model year.
(e) You may use Phase 2 or Phase 3
emission credits from nonhandheld
engines to demonstrate compliance with
the Phase 3 standards for handheld
engines subject to the following
restrictions:
(1) The handheld family must be
certified in 2008 and all later model
years using carryover of emission data
from an engine family that was most
recently certified with new emission
data in 2007 or an earlier model year.
(2) The handheld family’s FEL may
not increase above the level selected for
the 2007 model year in later years
unless such an increase is based on
emission data from production engines.
(3) Your total production of handheld
engines certified under this paragraph
(e) may not exceed 30,000 in any model
year.
§ 1054.745 What can happen if I do not
comply with the provisions of this subpart?
(a) For each family participating in
the ABT program, the certificate of
conformity is conditional upon full
compliance with the provisions of this
subpart during and after the model year.
You are responsible to establish to our
satisfaction that you fully comply with
applicable requirements. We may void
the certificate of conformity for a family
if you fail to comply with any
provisions of this subpart.
(b) You may certify your family to an
FEL above an emission standard based
on a projection that you will have
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enough emission credits to offset the
deficit for the family. However, we may
void the certificate of conformity if you
cannot show in your final report that
you have enough actual emission credits
to offset a deficit for any pollutant in a
family.
(c) We may void the certificate of
conformity for a family if you fail to
keep records, send reports, or give us
information we request.
(d) You may ask for a hearing if we
void your certificate under this section
(see § 1054.820).
Subpart I—Definitions and Other
Reference Information
mstockstill on PROD1PC66 with RULES2
§ 1054.801
part?
What definitions apply to this
The following definitions apply to
this part. The definitions apply to all
subparts unless we note otherwise. All
undefined terms have the meaning the
Clean Air Act gives to them. The
definitions follow:
Adjustable parameter means any
device, system, or element of design that
someone can adjust (including those
which are difficult to access) and that,
if adjusted, may affect emissions or
engine performance during emission
testing or normal in-use operation. This
includes, but is not limited to,
parameters related to injection timing
and fueling rate. You may ask us to
exclude a parameter that is difficult to
access if it cannot be adjusted to affect
emissions without significantly
degrading engine performance, or if you
otherwise show us that it will not be
adjusted in a way that affects emissions
during in-use operation.
Aftertreatment means relating to a
catalytic converter, particulate filter,
thermal reactor, or any other system,
component, or technology mounted
downstream of the exhaust valve (or
exhaust port) whose design function is
to decrease emissions in the engine
exhaust before it is exhausted to the
environment. Exhaust-gas recirculation
(EGR), turbochargers, and oxygen
sensors are not aftertreatment.
Alcohol-fueled engine means an
engine that is designed to run using an
alcohol fuel. For purposes of this
definition, alcohol fuels do not include
fuels with a nominal alcohol content
below 25 percent by volume.
Amphibious vehicle means a vehicle
with wheels or tracks that is designed
primarily for operation on land and
secondarily for operation in water.
Applicable emission standard or
applicable standard means an emission
standard to which an engine (or
equipment) is subject. Additionally, if
an engine (or equipment) has been or is
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being certified to another standard or
FEL, applicable emission standard
means the FEL or other standard to
which the engine (or equipment) has
been or is being certified. This
definition does not apply to subpart H
of this part.
Auxiliary emission control device
means any element of design that senses
temperature, motive speed, engine RPM,
transmission gear, or any other
parameter for the purpose of activating,
modulating, delaying, or deactivating
the operation of any part of the emission
control system.
Brake power means the usable power
output of the engine, not including
power required to fuel, lubricate, or heat
the engine, circulate coolant to the
engine, or to operate aftertreatment
devices.
Calibration means the set of
specifications and tolerances specific to
a particular design, version, or
application of a component or assembly
capable of functionally describing its
operation over its working range.
Carryover means relating to
certification based on emission data
generated from an earlier model year as
described in § 1054.235(d).
Certification means relating to the
process of obtaining a certificate of
conformity for an emission family that
complies with the emission standards
and requirements in this part.
Certified emission level means the
highest deteriorated emission level in an
emission family for a given pollutant
from either transient or steady-state
testing.
Class I means relating to nonhandheld
engines with total displacement below
225 cc. See § 1054.101 for special
provisions that apply for engines with
total displacement at or below 80 cc.
Class II means relating to
nonhandheld engines with total
displacement at or above 225 cc.
Class III means relating to handheld
engines with total displacement below
20 cc.
Class IV means relating to handheld
engines with total displacement at or
above 20 cc but below 50 cc.
Class V means relating to handheld
engines with total displacement at or
above 50 cc.
Clean Air Act means the Clean Air
Act, as amended, 42 U.S.C. 7401–7671q.
Cold-weather equipment is limited to
the following types of handheld
equipment: chainsaws, cut-off saws,
clearing saws, brush cutters with
engines at or above 40cc, commercial
earth and wood drills, and ice augers.
This includes earth augers if they are
also marketed as ice augers.
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Crankcase emissions means airborne
substances emitted to the atmosphere
from any part of the engine crankcase’s
ventilation or lubrication systems. The
crankcase is the housing for the
crankshaft and other related internal
parts.
Critical emission-related component
means any of the following components:
(1) Electronic control units,
aftertreatment devices, fuel-metering
components, EGR-system components,
crankcase-ventilation valves, all
components related to charge-air
compression and cooling, air filters,
spark plugs, and all sensors and
actuators associated with any of these
components.
(2) Any other component whose
primary purpose is to reduce emissions.
Date of manufacture has the meaning
given in 40 CFR 1068.30.
Days means calendar days unless
otherwise specified. For example, when
we specify working days we mean
calendar days, excluding weekends and
U.S. national holidays.
Designated Compliance Officer means
the Manager, Heavy-Duty and Nonroad
Engine Group (6405–J), U.S.
Environmental Protection Agency, 1200
Pennsylvania Ave., NW., Washington,
DC 20460.
Designated Enforcement Officer
means the Director, Air Enforcement
Division (2242A), U.S. Environmental
Protection Agency, 1200 Pennsylvania
Ave., NW.,Washington, DC 20460.
Deteriorated emission level means the
emission level that results from
applying the appropriate deterioration
factor to the official emission result of
the emission-data engine.
Deterioration factor means the
relationship between emissions at the
end of useful life and emissions at the
low-hour test point (see §§ 1054.240 and
1054.245), expressed in one of the
following ways:
(1) For multiplicative deterioration
factors, the ratio of emissions at the end
of useful life to emissions at the lowhour test point.
(2) For additive deterioration factors,
the difference between emissions at the
end of useful life and emissions at the
low-hour test point.
Discrete-mode means relating to the
discrete-mode type of steady-state test
described in § 1054.505.
Displacement has the meaning given
in § 1054.140.
Dry weight means the weight of the
equipment as sold without fuel, oil, or
engine coolant.
Dual-fuel engine means an engine
designed for operation on two different
fuels but not on a continuous mixture of
those fuels.
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Emission control system means any
device, system, or element of design that
controls or reduces the emissions of
regulated pollutants from an engine.
Emission-data engine means an
engine that is tested for certification.
This includes engines tested to establish
deterioration factors.
Emission-data equipment means an
engine, piece of equipment, or fuel
system component that is tested for
certification. This includes units tested
to establish deterioration factors.
Emission family has the meaning
given in § 1054.230. We may refer to
emission families as ‘‘engine families’’
where provisions relate only to exhaust
emissions from engines.
Emission-related maintenance means
maintenance that substantially affects
emissions or is likely to substantially
affect emission deterioration.
Engine has the meaning given in 40
CFR 1068.30. This includes complete
and partially complete engines.
Engine configuration means a unique
combination of engine hardware and
calibration within an emission family.
Engines within a single engine
configuration differ only with respect to
normal production variability.
Engine manufacturer means the
manufacturer of the engine. See the
definition of ‘‘manufacturer’’ in this
section.
Equipment means any mechanical
device commonly known as equipment,
including vehicles. If the equipment has
an installed engine, the term equipment
includes the installed engine and fuel
system components.
Equipment manufacturer means a
manufacturer of nonroad equipment. All
nonroad equipment manufacturing
entities under the control of the same
person are considered to be a single
nonroad equipment manufacturer.
(Note: In § 1054.626, the term
‘‘equipment manufacturer’’ has a
narrower meaning that applies only to
that section.).
Evaporative means relating to fuel
emissions controlled by 40 CFR part
1060. This generally includes emissions
that result from permeation of fuel
through the fuel-system materials or
from ventilation of the fuel system.
Excluded means relating to an engine
that either:
(1) Has been determined not to be a
nonroad engine, as specified in 40 CFR
1068.30; or
(2) Is a nonroad engine that, according
to § 1054.5, is not subject to this part
1054.
Exempted has the meaning given in
40 CFR 1068.30.
Exhaust-gas recirculation (EGR)
means a technology that reduces
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emissions by routing exhaust gases that
had been exhausted from the
combustion chamber(s) back into the
engine to be mixed with incoming air
before or during combustion. The use of
valve timing to increase the amount of
residual exhaust gas in the combustion
chamber(s) that is mixed with incoming
air before or during combustion is not
considered exhaust-gas recirculation for
the purposes of this part.
Family emission limit (FEL) means an
emission level declared by the
manufacturer to serve in place of an
otherwise applicable emission standard
under the ABT program in subpart H of
this part. The family emission limit
must be expressed to the same number
of decimal places as the emission
standard it replaces. The family
emission limit serves as the emission
standard for the engine family (exhaust)
or emission family (evaporative) with
respect to all required testing.
Flexible-fuel engine means an engine
designed for operation on any mixture
of two or more different fuels.
Fuel line means hose or tubing
designed to contain liquid fuel
(including molded hose or tubing). This
does not include any of the following:
(1) Fuel tank vent lines.
(2) Segments of hose or tubing whose
external surface is normally exposed to
liquid fuel inside the fuel tank.
(3) Hose or tubing designed to return
unused fuel from the carburetor to the
fuel tank for handheld engines.
(4) Primer bulbs that contain liquid
fuel only for priming the engine before
starting.
Fuel system means all components
involved in transporting, metering, and
mixing the fuel from the fuel tank to the
combustion chamber(s), including the
fuel tank, fuel tank cap, fuel pump, fuel
filters, fuel lines, carburetor or fuelinjection components, and all fuelsystem vents.
Fuel type means a general category of
fuels such as gasoline or natural gas.
There can be multiple grades within a
single fuel type, such as lowtemperature or all-season gasoline.
Good engineering judgment has the
meaning given in 40 CFR 1068.30. See
40 CFR 1068.5 for the administrative
process we use to evaluate good
engineering judgment.
Handheld means relating to
equipment that meets any of the
following criteria:
(1) It is carried by the operator
throughout the performance of its
intended function.
(2) It is designed to operate multipositionally, such as upside down or
sideways, to complete its intended
function.
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(3) It has a combined engine and
equipment dry weight under 16.0
kilograms, has no more than two
wheels, and at least one of the following
attributes is also present:
(i) The operator provides support or
carries the equipment throughout the
performance of its intended function.
Carry means to completely bear the
weight of the equipment, including the
engine. Support means to hold a piece
of equipment in position to prevent it
from falling, slipping, or sinking,
without carrying it.
(ii) The operator provides support or
attitudinal control for the equipment
throughout the performance of its
intended function. Attitudinal control
involves regulating the horizontal or
vertical position of the equipment.
(4) It is an auger with a combined
engine and equipment dry weight under
22.0 kilograms.
(5) It is used in a recreational
application with a combined total
vehicle dry weight under 20.0
kilograms. Note that snowmobiles,
offroad motorcycles, and all-terrain
vehicles are regulated under 40 CFR
part 1051 and marine vessels are
regulated under 40 CFR part 1045.
(6) It is a hand-supported jackhammer
or rammer/compactor. This does not
include equipment that can remain
upright without operator support, such
as a plate compactor.
Hydrocarbon (HC) means the
hydrocarbon group on which the
emission standards are based for each
fuel type, as described in subpart B of
this part.
Identification number means a unique
specification (for example, a model
number/serial number combination)
that allows someone to distinguish a
particular engine from other similar
engines.
Integrated equipment manufacturer
means an equipment manufacturer that
also manufactures the engines for its
equipment. Equipment manufacturers
that manufacture the engines for some
but not all of their equipment are
considered to be integrated
manufacturers for that equipment using
the manufacturer’s own engines.
Intermediate-speed equipment means
nonhandheld equipment in which the
installed engine is intended for
operation at speeds substantially below
3600 rpm.
Low-hour means relating to an engine
that is considered to have stabilized
emissions and represents the
undeteriorated emission level. A lowhour engine typically operates no more
than a few hours beyond the minimum
stabilization period. However, a lowhour engine could have more hours as
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long as emissions remain stable. In the
absence of other information, a lowhour engine with a useful life of 300
hours or less would generally have
operated no more than 15 hours and a
low-hour engine with a longer useful
life would generally have operated no
more than 24 hours.
Manufacture means the physical and
engineering process of designing,
constructing, and assembling an engine
or piece of equipment.
Manufacturer has the meaning given
in section 216(1) of the Clean Air Act
(42 U.S.C. 7550(1)). In general, this term
includes any person who manufactures
an engine, vehicle, vessel, or piece of
equipment for sale in the United States
or otherwise introduces a new nonroad
engine or piece of equipment into U.S.
commerce. This includes importers who
import engines, equipment, or vehicles
for resale, but not dealers. All
manufacturing entities under the control
of the same person are considered to be
a single manufacturer.
Marine engine means a nonroad
engine that is installed or intended to be
installed on a vessel. There are two
kinds of marine engines:
(1) Propulsion marine engine means a
marine engine that moves a vessel
through the water or directs the vessel’s
movement.
(2) Auxiliary marine engine means a
marine engine not used for propulsion.
This includes a portable auxiliary
marine engine only if its fueling,
cooling, or exhaust system is an integral
part of the vessel.
Marine generator engine means an
auxiliary marine engine used primarily
to operate an electrical generator or
alternator to produce electric power.
Marine vessel has the meaning given
in 1 U.S.C. 3, except that it does not
include amphibious vehicles. The
definition in 1 U.S.C. 3 very broadly
includes every craft capable of being
used as a means of transportation on
water.
Maximum engine power has the
meaning given in § 1054.140.
Maximum test torque has the meaning
given in 40 CFR 1065.1001.
Model year has the meaning given in
40 CFR part 1060 for equipment and
means one of the following things for
engines:
(1) For freshly manufactured engines
(see definition of ‘‘new nonroad
engine,’’ paragraph (1)), model year
means your annual new model
production period. This must include
January 1 of the calendar year for which
the model year is named. It may not
begin before January 2 of the previous
calendar year and it must end by
December 31 of the named calendar
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year. For seasonal production periods
not including January 1, model year
means the calendar year in which the
production occurs, unless you choose to
certify the applicable emission family
with the following model year. For
example, if your production period is
June 1, 2010 through November 30,
2010, your model year would be 2010
unless you choose to certify the
emission family for model year 2011.
(2) For an engine that is converted to
a nonroad engine after being placed into
service as a stationary engine, or being
certified and placed into service as a
motor vehicle engine, model year means
the calendar year in which the engine
was originally produced. For a motor
vehicle engine that is converted to be a
nonroad engine without having been
certified, model year means the calendar
year in which the engine becomes a new
nonroad engine. (See definition of ‘‘new
nonroad engine,’’ paragraph (2).)
(3) For a nonroad engine excluded
under § 1054.5 that is later converted to
operate in an application that is not
excluded, model year means the
calendar year in which the engine was
originally produced (see definition of
‘‘new nonroad engine,’’ paragraph (3)).
(4) For engines that are not freshly
manufactured but are installed in new
nonroad equipment, model year means
the calendar year in which the engine is
installed in the new nonroad equipment
(see definition of ‘‘new nonroad
engine,’’ paragraph (4)).
(5) For imported engines:
(i) For imported engines described in
paragraph (5)(i) of the definition of
‘‘new nonroad engine,’’ model year has
the meaning given in paragraphs (1)
through (4) of this definition.
(ii) For imported engines described in
paragraph (5)(ii) of the definition of
‘‘new nonroad engine,’’ model year
means the calendar year in which the
engine is assembled in its final certified
configuration.
(iii) For imported engines described
in paragraph (5)(iii) of the definition of
‘‘new nonroad engine,’’ model year
means the calendar year in which the
engine is assembled in its imported
configuration, unless specified
otherwise in this part or in 40 CFR part
1068.
Motor vehicle has the meaning given
in 40 CFR 85.1703(a).
New nonroad engine means any of the
following things:
(1) A freshly manufactured nonroad
engine for which the ultimate purchaser
has never received the equitable or legal
title. This kind of engine might
commonly be thought of as ‘‘brand
new.’’ In the case of this paragraph (1),
the engine is new from the time it is
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produced until the ultimate purchaser
receives the title or the product is
placed into service, whichever comes
first.
(2) An engine originally manufactured
as a motor vehicle engine or a stationary
engine that is later used or intended to
be used in a piece of nonroad
equipment. In this case, the engine is no
longer a motor vehicle or stationary
engine and becomes a ‘‘new nonroad
engine.’’ The engine is no longer new
when it is placed into nonroad service.
This paragraph (2) applies if a motor
vehicle engine or a stationary engine is
installed in nonroad equipment, or if a
motor vehicle or a piece of stationary
equipment is modified (or moved) to
become nonroad equipment.
(3) A nonroad engine that has been
previously placed into service in an
application we exclude under § 1054.5,
when that engine is installed in a piece
of equipment that is covered by this part
1054. The engine is no longer new when
it is placed into nonroad service covered
by this part 1054. For example, this
would apply to a marine-propulsion
engine that is no longer used in a
marine vessel but is instead installed in
a piece of nonroad equipment subject to
the provisions of this part.
(4) An engine not covered by
paragraphs (1) through (3) of this
definition that is intended to be
installed in new nonroad equipment.
This generally includes installation of
used engines in new equipment. The
engine is no longer new when the
ultimate purchaser receives a title for
the equipment or the product is placed
into service, whichever comes first.
(5) An imported nonroad engine,
subject to the following provisions:
(i) An imported nonroad engine
covered by a certificate of conformity
issued under this part that meets the
criteria of one or more of paragraphs (1)
through (4) of this definition, where the
original engine manufacturer holds the
certificate, is new as defined by those
applicable paragraphs.
(ii) An imported engine that will be
covered by a certificate of conformity
issued under this part, where someone
other than the original engine
manufacturer holds the certificate (such
as when the engine is modified after its
initial assembly), is a new nonroad
engine when it is imported. It is no
longer new when the ultimate purchaser
receives a title for the engine or it is
placed into service, whichever comes
first.
(iii) An imported nonroad engine that
is not covered by a certificate of
conformity issued under this part at the
time of importation is new. This
addresses uncertified engines and
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equipment initially placed into service
that someone seeks to import into the
United States. Importation of this kind
of engine (or equipment containing such
an engine) is generally prohibited by 40
CFR part 1068. However, the
importation of such an engine is not
prohibited if the engine has a model
year before 1997, since it is not subject
to standards.
New nonroad equipment means either
of the following things:
(1) A nonroad piece of equipment for
which the ultimate purchaser has never
received the equitable or legal title. The
product is no longer new when the
ultimate purchaser receives this title or
the product is placed into service,
whichever comes first.
(2) A nonroad piece of equipment
with an engine that becomes new while
installed in the equipment. For example
a complete piece of equipment that was
imported without being covered by a
certificate of conformity would be new
nonroad equipment because the engine
would be considered to be new at the
time of importation.
Noncompliant engine or
noncompliant equipment means an
engine or equipment that was originally
covered by a certificate of conformity
but is not in the certified configuration
or otherwise does not comply with the
conditions of the certificate.
Nonconforming engine or
nonconforming equipment means an
engine or equipment not covered by a
certificate of conformity that would
otherwise be subject to emission
standards.
Nonhandheld means relating to an
engine (or equipment) subject to the
standards of this part that is not a
handheld engine (or equipment).
Nonintegrated equipment
manufacturer means an equipment
manufacturer that is not an integrated
equipment manufacturer. Equipment
manufacturers that manufacture the
engines for some but not all of their
equipment are considered to be
nonintegrated manufacturers for that
equipment using a different engine
manufacturer’s engines.
Nonmethane hydrocarbon has the
meaning given in 40 CFR 1065.1001.
This generally means the difference
between the emitted mass of total
hydrocarbons and the emitted mass of
methane.
Nonroad means relating to nonroad
engines or equipment that includes
nonroad engines.
Nonroad engine has the meaning
given in 40 CFR 1068.30. In general this
means all internal-combustion engines
except motor vehicle engines, stationary
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engines, engines used solely for
competition, or engines used in aircraft.
Official emission result means the
measured emission rate for an emissiondata engine on a given duty cycle before
the application of any deterioration
factor.
Overhead valve means relating to a
four-stroke spark-ignition engine in
which the intake and exhaust valves are
located above the combustion chamber
within the cylinder head. Such engines
are sometimes referred to as ‘‘valve-inhead’’ engines.
Owners manual means a document or
collection of documents prepared by the
engine manufacturer for the owner or
operator to describe appropriate engine
maintenance, applicable warranties, and
any other information related to
operating or keeping the engine. The
owners manual is typically provided to
the ultimate purchaser at the time of
sale. The owners manual may be in
paper or electronic format.
Oxides of nitrogen has the meaning
given in 40 CFR part 1065.1001
Percent has the meaning given in 40
CFR 1065.1001.
Permeation emissions means fuel that
escapes from the fuel system by
diffusing through the walls of fuelsystem components.
Phase 1 means relating to the Phase
1 emission standards described in 40
CFR 90.103.
Phase 2 means relating to the Phase
2 emission standards described in 40
CFR 90.103.
Phase 3 means relating to the Phase
3 exhaust emission standards described
in § 1054.105.
Placed into service means put into
initial use for its intended purpose.
Pressurized oil system means a system
designed to deliver lubricating oil to
internal engine components, including a
step to circulate oil through a filter.
Ramped-modal means relating to the
ramped-modal type of steady-state test
described in § 1054.505.
Rated-speed equipment means
nonhandheld equipment in which the
installed engine is intended for
operation at a rated speed that is
nominally 3600 rpm or higher.
Recreational application means an
application in which a vehicle is ridden
primarily for pleasure. Note that engines
used in reduced-scale model vehicles
that cannot be ridden (such as model
airplanes) are excluded from this part
under § 1054.5.
Relating to as used in this section
means relating to something in a
specific, direct manner. This expression
is used in this section only to define
terms as adjectives and not to broaden
the meaning of the terms.
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Revoke has the meaning given in 40
CFR 1068.30. In general this means to
terminate the certificate or an
exemption for an engine family.
Round has the meaning given in 40
CFR 1065.1001.
Running loss emissions has the
meaning given in 40 CFR 1060.801.
Scheduled maintenance means
adjusting, repairing, removing,
disassembling, cleaning, or replacing
components or systems periodically to
keep a part or system from failing,
malfunctioning, or wearing prematurely.
It also may mean actions you expect are
necessary to correct an overt indication
of failure or malfunction for which
periodic maintenance is not
appropriate.
Side valve means relating to a fourstroke spark-ignition engine in which
the intake and exhaust valves are
located to the side of the cylinder, not
within the cylinder head. Such engines
are sometimes referred to as ‘‘L-head’’
engines.
Small-volume emission family means
one of the following:
(1) For requirements related to
exhaust emissions for nonhandheld
engines and to exhaust and evaporative
emissions for handheld engines, smallvolume emission family means any
emission family whose U.S.-directed
production volume in a given model
year is projected at the time of
certification to be no more than 5,000
engines.
(2) For requirements related to
evaporative emissions for nonhandheld
equipment, small-volume emission
family means any equipment
manufacturer’s U.S.-directed production
volume for identical fuel tank is
projected at the time of certification to
be no more than 5,000 units. Tanks are
generally considered identical if they
are produced under a single part
number to conform to a single design or
blueprint. Tanks should be considered
identical if they differ only with respect
to production variability, postproduction changes (such as different
fittings or grommets), supplier, color, or
other extraneous design variables.
Small-volume engine manufacturer
means one of the following:
(1) For handheld engines, an engine
manufacturer that had U.S.-directed
production volume of handheld engines
of no more than 25,000 handheld
engines in any calendar year. For
manufacturers owned by a parent
company, this production limit applies
to the production of the parent company
and all its subsidiaries.
(2) For nonhandheld engines, an
engine manufacturer that had U.S.directed production volume of no more
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than 10,000 nonhandheld engines in
any calendar year. For manufacturers
owned by a parent company, this
production limit applies to the
production of the parent company and
all its subsidiaries.
(3) An engine manufacturer that we
designate to be a small-volume engine
manufacturer under § 1054.635.
Small-volume equipment
manufacturer means one of the
following:
(1) For handheld equipment, an
equipment manufacturer that had a
U.S.-directed production volume of no
more than 25,000 pieces of handheld
equipment in any calendar year. For
manufacturers owned by a parent
company, this production limit applies
to the production of the parent company
and all its subsidiaries.
(2) For nonhandheld equipment, an
equipment manufacturer with annual
U.S.-directed production volumes of no
more than 5,000 pieces of nonhandheld
equipment in 2007, 2008, and 2009. For
manufacturers owned by a parent
company, this production limit applies
to the production of the parent company
and all its subsidiaries.
(3) An equipment manufacturer that
we designate to be a small-volume
equipment manufacturer under
§ 1054.635.
Snowthrower engine means an engine
used exclusively to power
snowthrowers.
Spark-ignition means relating to a
gasoline-fueled engine or any other type
of engine with a spark plug (or other
sparking device) and with operating
characteristics significantly similar to
the theoretical Otto combustion cycle.
Spark-ignition engines usually use a
throttle to regulate intake air flow to
control power during normal operation.
Steady-state means relating to
emission tests in which engine speed
and load are held at a finite set of
essentially constant values. Steady-state
tests are either discrete-mode tests or
ramped-modal tests.
Structurally integrated nylon fuel tank
has the meaning given in 40 CFR
1060.801.
Subchapter U means the portion of
the Code of Federal Regulations
including 40 CFR parts 1000 through
1299.
Suspend has the meaning given in 40
CFR 1068.30. In general this means to
temporarily discontinue the certificate
or an exemption for an engine family.
Test engine means an engine in a test
sample.
Test sample means the collection of
engines selected from the population of
an emission family for emission testing.
This may include testing for
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certification, production-line testing, or
in-use testing.
Tethered gas cap means a gas cap that
is loosely but permanently connected to
the fuel tank.
Thermal reactor means a hot surface
in the engine exhaust system that has
the effect of significantly lowering
emissions of one or more regulated
pollutants. Hot surfaces that have an
inconsequential effect on emissions are
not thermal reactors.
Total hydrocarbon has the meaning
given in 40 CFR 1065.1001. This
generally means the combined mass of
organic compounds measured by the
specified procedure for measuring total
hydrocarbon, expressed as a
hydrocarbon with a hydrogen-to-carbon
mass ratio of 1.85:1.
Total hydrocarbon equivalent has the
meaning given in 40 CFR 1065.1001.
This generally means the sum of the
carbon mass contributions of nonoxygenated hydrocarbons, alcohols and
aldehydes, or other organic compounds
that are measured separately as
contained in a gas sample, expressed as
exhaust hydrocarbon from petroleumfueled engines. The hydrogen-to-carbon
ratio of the equivalent hydrocarbon is
1.85:1.
Ultimate purchaser means, with
respect to any new nonroad equipment
or new nonroad engine, the first person
who in good faith purchases such new
nonroad equipment or new nonroad
engine for purposes other than resale.
United States has the meaning given
in 40 CFR 1068.30.
Upcoming model year for an emission
family means the model year after the
one currently in production.
U.S.-directed production volume
means the number of engine or
equipment units, subject to the
requirements of this part, produced by
a manufacturer for which the
manufacturer has a reasonable
assurance that sale was or will be made
to ultimate purchasers in the United
States.
Useful life means the period during
which the engine and equipment are
designed to properly function in terms
of power output and intended function,
without being remanufactured, specified
as a number of hours of operation or
calendar years, whichever comes first. It
is the period during which a nonroad
engine is required to comply with all
applicable emission standards. See, for
example, §§ 1054.107, 1054.110, and
1054.112. If an engine has no hour
meter, the specified number of hours
does not limit the period during which
an in-use engine is required to comply
with emission standards unless the
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degree of service accumulation can be
verified separately.
Variable-speed engine means an
engine that is not a constant-speed
engine.
Vessel means marine vessel.
Void has the meaning given in 40 CFR
1068.30. In general this means to
invalidate a certificate or an exemption
both retroactively and prospectively.
Volatile liquid fuel means any fuel
other than diesel or biodiesel that is a
liquid at atmospheric pressure and has
a Reid Vapor Pressure higher than 2.0
pounds per square inch.
We (us, our) means the Administrator
of the Environmental Protection Agency
and any authorized representatives.
Wide-open throttle means maximum
throttle opening.
Wintertime engine means an engine
used exclusively to power equipment
that is used only in wintertime, such as
snowthrowers and ice augers.
§ 1054.805 What symbols, acronyms, and
abbreviations does this part use?
The following symbols, acronyms,
and abbreviations apply to this part:
ABT Averaging, banking, and trading.
cc cubic centimeters.
CFR Code of Federal Regulations.
CH4 methane.
CO carbon monoxide.
CO2 carbon dioxide.
EPA Environmental Protection
Agency.
FEL Family Emission Limit.
g gram.
HC hydrocarbon.
hr hour.
kPa kilopascals.
kW kilowatts.
N2O nitrous oxide.
NMHC nonmethane hydrocarbons.
NOX oxides of nitrogen (NO and NO2).
psig pounds per square inch of gauge
pressure.
RPM revolutions per minute.
THC total hydrocarbon.
THCE total hydrocarbon equivalent.
U.S.C. United States Code.
§ 1054.815 What provisions apply to
confidential information?
(a) Clearly show what you consider
confidential by marking, circling,
bracketing, stamping, or some other
method.
(b) We will store your confidential
information as described in 40 CFR part
2. Also, we will disclose it only as
specified in 40 CFR part 2. This applies
both to any information you send us and
to any information we collect from
inspections, audits, or other site visits.
(c) If you send us a second copy
without the confidential information,
we will assume it contains nothing
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confidential whenever we need to
release information from it.
(d) If you send us information without
claiming it is confidential, we may make
it available to the public without further
notice to you, as described in 40 CFR
2.204.
§ 1054.820
How do I request a hearing?
(a) You may request a hearing under
certain circumstances as described
elsewhere in this part. To do this, you
must file a written request, including a
description of your objection and any
supporting data, within 30 days after we
make a decision.
(b) For a hearing you request under
the provisions of this part, we will
approve your request if we find that
your request raises a substantial factual
issue.
(c) If we agree to hold a hearing, we
will use the procedures specified in 40
CFR part 1068, subpart G.
mstockstill on PROD1PC66 with RULES2
§ 1054.825 What reporting and
recordkeeping requirements apply under
this part?
Under the Paperwork Reduction Act
(44 U.S.C. 3501 et seq.), the Office of
Management and Budget approves the
reporting and recordkeeping specified
in the applicable regulations. The
following items illustrate the kind of
reporting and recordkeeping we require
for engines and equipment regulated
under this part:
(a) We specify the following
requirements related to engine and
equipment certification in this part
1054:
(1) In § 1054.20 we require equipment
manufacturers to label their equipment
if they are relying on component
certification.
(2) In § 1054.135 we require engine
manufacturers to keep certain records
related to duplicate labels sent to
equipment manufacturers.
(3) In § 1054.145 we include various
reporting and recordkeeping
requirements related to interim
provisions.
(4) In subpart C of this part we
identify a wide range of information
required to certify engines.
(5) In §§ 1054.345 and 1054.350 we
specify certain records related to
production-line testing.
(6) [Reserved]
(7) In subpart G of this part we
identify several reporting and
recordkeeping items for making
demonstrations and getting approval
related to various special compliance
provisions.
(8) In §§ 1054.725, 1054.730, and
1054.735 we specify certain records
related to averaging, banking, and
trading.
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(b) We specify the following
requirements related to equipment and
component certification in 40 CFR part
1060:
(1) In 40 CFR 1060.20 we give an
overview of principles for reporting
information.
(2) In 40 CFR part 1060, subpart C, we
identify a wide range of information
required to certify products.
(3) In 40 CFR 1060.301 we require
manufacturers to make engines or
equipment available for our testing if we
make such a request.
(4) In 40 CFR 1060.505 we specify
information needs for establishing
various changes to published test
procedures.
(c) We specify the following
requirements related to testing in 40
CFR part 1065:
(1) In 40 CFR 1065.2 we give an
overview of principles for reporting
information.
(2) In 40 CFR 1065.10 and 1065.12 we
specify information needs for
establishing various changes to
published test procedures.
(3) In 40 CFR 1065.25 we establish
basic guidelines for storing test
information.
(4) In 40 CFR 1065.695 we identify
data that may be appropriate for
collecting during testing of in-use
engines using portable analyzers.
(d) We specify the following
requirements related to the general
compliance provisions in 40 CFR part
1068:
(1) In 40 CFR 1068.5 we establish a
process for evaluating good engineering
judgment related to testing and
certification.
(2) In 40 CFR 1068.25 we describe
general provisions related to sending
and keeping information.
(3) In 40 CFR 1068.27 we require
manufacturers to make engines available
for our testing or inspection if we make
such a request.
(4) In 40 CFR 1068.105 we require
equipment manufacturers to keep
certain records related to duplicate
labels from engine manufacturers.
(5) In 40 CFR 1068.120 we specify
recordkeeping related to rebuilding
engines.
(6) In 40 CFR part 1068, subpart C, we
identify several reporting and
recordkeeping items for making
demonstrations and getting approval
related to various exemptions.
(7) In 40 CFR part 1068, subpart D, we
identify several reporting and
recordkeeping items for making
demonstrations and getting approval
related to importing engines.
(8) In 40 CFR 1068.450 and 1068.455
we specify certain records related to
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testing production-line engines in a
selective enforcement audit.
(9) In 40 CFR 1068.501 we specify
certain records related to investigating
and reporting emission-related defects.
(10) In 40 CFR 1068.525 and 1068.530
we specify certain records related to
recalling nonconforming engines.
Appendix I to Part 1054—Summary of
Previous Emission Standards
The following standards apply to nonroad
spark-ignition engines produced before the
model years specified in § 1054.1:
(a) Handheld engines. Phase 1 and Phase
2 standards apply for handheld engines as
specified in 40 CFR 90.103 and summarized
in the following tables:
TABLE 1 TO APPENDIX I—PHASE 1
EMISSION
STANDARDS
FOR
HANDHELD ENGINES (g/kW-hr) a
Engine displacement
class
HC
NOX
CO
Class III .........................
Class IV ........................
Class V .........................
295
241
161
5.36
5.36
5.36
805
805
603
a Phase 1 standards are based on testing
with new engines only.
TABLE 2 TO APPENDIX I—PHASE 2
EMISSION
STANDARDS
FOR
HANDHELD ENGINES (g/kW-hr) a
Engine displacement class
HC+NOX
CO
50
50
72
805
805
603
Class III ................................
Class IV ...............................
Class V ................................
a The standards shown are the fully phasedin standards. See 40 CFR 90.103 for standards that applied during the phase-in period.
(b) Nonhandheld engines. Phase 1 and
Phase 2 standards apply for
nonhandheld engines as specified in 40
CFR 90.103 and summarized in the
following tables:
TABLE 3 TO APPENDIX I—PHASE 1
STANDARDS
FOR
EMISSION
NONHANDHELD ENGINES (g/kW-hr) a
Engine displacement
class
Class I ..........................
Class II .........................
HC+NOX
16.1
13.4
CO
519
519
a Phase 1 standards are based on testing
with new engines only.
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TABLE 4 TO APPENDIX I—PHASE 2
EMISSION
STANDARDS
FOR
NONHANDHELD ENGINES (g/kW-hr)
Engine displacement
class
HC+NOX
NMHC+
NOX
CO
RMC
mode a
5b Transition ..............
6a Steady-state ..........
6b Transition ..............
7 Steady-state ............
Time in
mode
(seconds)
Torque
(percent) b, c
20
494
20
43
*
50
*
0
Appendix II to Part 1054—Duty Cycles
for Laboratory Testing
* Linear transition.
a Control engine speed as described in
§ 1054.505. Control engine speed for Mode 6
as described in § 1054.505(c) for idle operation.
b Advance from one mode to the next within
a 20-second transition phase. During the transition phase, command a linear progression
from the torque setting of the current mode to
the torque setting of the next mode.
c The percent torque is relative to the value
established for full-load torque, as described in
§ 1054.505.
(a) Test handheld engines with the
following steady-state duty cycle:
■
Class
Class
Class
Class
I-A ...
I-B ...
I .......
II a ...
50
40
16.1
12.1
610
610
610
610
37
14.8
11.3
a The Class II standards shown are the fully
phased-in standards. See 40 CFR 90.103 for
standards that applied during the phase-in
period.
G3
mode
No.
Engine
speed a
1 ..........
2 ..........
Rated speed
Warm idle
Torque
(percent) b
Weighting
factors
100
0
0.85
0.15
a Test engines at the specified speeds as
described in § 1054.505.
b Test engines at 100 percent torque by setting operator demand to maximum. Control
torque during idle at its warm idle speed as
described in 40 CFR 1065.510.
(b) Test nonhandheld engines with one of
the following steady-state duty cycles:
(1) The following duty cycle applies for
discrete-mode testing:
G2 mode No.a
1
2
3
4
5
6
................................
................................
................................
................................
................................
................................
Torque
(percent) b
Weighting
factors
100
75
50
25
10
0
0.09
0.2
0.29
0.3
0.07
0.05
a Control engine speed as described in
§ 1054.505. Control engine speed for Mode 6
as described in § 1054.505(c) for idle operation.
b The percent torque is relative to the value
established for full-load torque, as described in
§ 1054.505.
(2) The following duty cycle applies
for ramped-modal testing:
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RMC mode a
1a
1b
2a
2b
3a
3b
4a
4b
5a
Time in
mode
(seconds)
Torque
(percent) b, c
41
20
135
20
112
20
337
20
518
0
*
100
*
10
*
75
*
25
Steady-state ..........
Transition ..............
Steady-state ..........
Transition ..............
Steady-state ..........
Transition ..............
Steady-state ..........
Transition ..............
Steady-state ..........
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§ 208. A new part 1060 is added to
subchapter U of chapter I to read as
follows:
PART 1060—CONTROL OF
EVAPORATIVE EMISSIONS FROM
NEW AND IN—USE NONROAD AND
STATIONARY EQUIPMENT
Subpart A—Overview and Applicability
Sec.
1060.1 Which products are subject to this
part’s requirements?
1060.5 Do the requirements of this part
apply to me?
1060.10 How is this part organized?
1060.15 Do any other CFR parts apply to
me?
1060.30 Submission of information.
Subpart B—Emission Standards and
Related Requirements
1060.101 What evaporative emission
requirements apply under this part?
1060.102 What permeation emission
control requirements apply for fuel
lines?
1060.103 What permeation emission
control requirements apply for fuel
tanks?
1060.104 What running loss emission
control requirements apply?
1060.105 What diurnal requirements apply
for equipment?
1060.120 What emission-related warranty
requirements apply?
1060.125 What maintenance instructions
must I give to buyers?
1060.130 What installation instructions
must I give to equipment manufacturers?
1060.135 How must I label and identify the
engines and equipment I produce?
1060.137 How must I label and identify the
fuel-system components I produce?
Subpart C—Certifying Emission Families
1060.201 What are the general requirements
for obtaining a certificate of conformity?
1060.202 What are the certification
requirements related to the general
standards in § 1060.101?
1060.205 What must I include in my
application?
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1060.210 What records should equipment
manufacturers keep if they do not apply
for certification?
1060.225 How do I amend my application
for certification?
1060.230 How do I select emission
families?
1060.235 What emission testing must I
perform for my application for a
certificate of conformity?
1060.240 How do I demonstrate that my
emission family complies with
evaporative emission standards?
1060.250 What records must I keep?
1060.255 What decisions may EPA make
regarding my certificate of conformity?
Subpart D—Production Verification Testing
1060.301 Manufacturer testing.
1060.310 Supplying products to EPA for
testing.
Subpart E—In-Use Testing
1060.401
General Provisions.
Subpart F—Test Procedures
1060.501 General testing provisions.
1060.505 Other procedures.
1060.510 How do I test EPA Low-Emission
Fuel Lines for permeation emissions?
1060.515 How do I test EPA Nonroad Fuel
Lines and EPA Cold-Weather Fuel Lines
for permeation emissions?
1060.520 How do I test fuel tanks for
permeation emissions?
1060.521 How do I test fuel caps for
permeation emissions?
1060.525 How do I test fuel systems for
diurnal emissions?
Subpart G—Special Compliance Provisions
1060.601 How do the prohibitions of 40
CFR 1068.101 apply with respect to the
requirements of this part?
1060.605 Exemptions from evaporative
emission standards.
1060.640 What special provisions apply to
branded equipment?
Subpart H—Averaging, Banking, and
Trading Provisions
1060.701 Applicability.
1060.705 How do I certify components to
an emission level other than the standard
under this part or use such components
in my equipment?
Subpart I—Definitions and Other Reference
Information
1060.801 What definitions apply to this
part?
1060.805 What symbols, acronyms, and
abbreviations does this part use?
1060.810 What materials does this part
reference?
1060.815 What provisions apply to
confidential information?
1060.820 How do I request a hearing?
1060.825 What reporting and recordkeeping
requirements apply under this part?
Authority: 42 U.S.C. 7401–7671q.
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Subpart A—Overview and Applicability
§ 1060.1 Which products are subject to
this part’s requirements?
(a) The standards and other
requirements in this part 1060 apply to
the fuel lines, fuel tanks, couplings and
fittings, and fuel caps used or intended
to be used in the following categories of
new engines and equipment that are
fueled with a volatile liquid fuel (such
as gasoline, but not including diesel
fuel), and to the equipment in which
these components are installed, starting
with the model years shown in Table 1
to this section:
(1) Compression-ignition engines we
regulate under 40 CFR part 1039. This
includes stationary compressionignition engines we regulate under the
provisions of 40 CFR part 1039, as
indicated under 40 CFR part 60, subpart
IIII. See the evaporative emission
standards specified in 40 CFR 1048.105.
These engines are considered to be
Large SI engines for purposes of this
part 1060.
(2) Marine compression-ignition
engines we regulate under 40 CFR part
1042. See the evaporative emission
standards specified in 40 CFR 1045.112.
These engines are considered to be
Marine SI engines for purposes of this
part 1060.
(3) Marine SI engines we regulate
under 40 CFR part 1045. See the
evaporative emission standards
specified in 40 CFR 1045.112.
(4) Large SI engines we regulate under
40 CFR part 1048. This includes
stationary spark-ignition engines subject
to standards under 40 CFR parts 1048 or
1054 as indicated in 40 CFR part 60,
subpart JJJJ. See the evaporative
emission standards specified in 40 CFR
1048.105.
(5) Recreational vehicles and engines
we regulate under 40 CFR part 1051
(such as snowmobiles and off-highway
motorcycles). This includes highway
motorcycles subject to standards under
40 CFR part 1051 as indicated in 40 CFR
part 86, subpart E since these
motorcycles are considered to be
recreational vehicles for purposes of this
part 1060. See the evaporative emission
standards specified in 40 CFR 1051.110.
(6) Small SI engines we regulate
under 40 CFR part 1054. See the
evaporative emission standards
specified for handheld engines in 40
CFR 1054.110 and for nonhandheld
engines in 40 CFR 1054.112.
(7) Portable marine fuel tanks and fuel
lines associated with such fuel tanks
must meet evaporative emission
standards specified in 40 CFR 1045.112.
Portable nonroad fuel tanks and fuel
lines associated with such fuel tanks
must also meet evaporative emission
standards specified in 40 CFR 1045.112,
whether or not they are used with
marine vessels. Portable nonroad fuel
tanks are considered to be portable
marine fuel tanks for purposes of this
part 1060.
(b) The regulations in this part 1060
apply for new replacement components
used with any of the engines or
equipment specified in paragraph (a) of
this section as described in § 1060.601.
(c) Fuel caps are subject to
evaporative emission standards at the
point of installation on a fuel tank. If a
59299
fuel cap is certified for use with Marine
SI engines or Small SI engines under the
optional standards of § 1060.103, it is
subject to all the requirements of this
part 1060 as if these optional standards
were mandatory.
(d) This part 1060 does not apply to
any diesel-fueled engine or any other
engine that does not use a volatile liquid
fuel. In addition, this part does not
apply to any engines or equipment in
the following categories even if they use
a volatile liquid fuel:
(1) Light-duty motor vehicles (see 40
CFR part 86).
(2) Heavy-duty motor vehicles and
heavy-duty motor vehicle engines (see
40 CFR part 86). This part 1060 also
does not apply to fuel systems for
nonroad engines where such fuel
systems are subject to part 86 because
they are part of a heavy-duty motor
vehicle.
(3) Aircraft engines (see 40 CFR part
87).
(4) Locomotives (see 40 CFR part 92
and 1033).
(5) Land-based nonroad diesel engines
we regulate under 40 CFR part 89.
(6) Marine diesel engines we regulate
under 40 CFR part 89, 94, or 1042.
(7) Land-based spark-ignition engines
at or below 19 kW that we regulate
under 40 CFR part 90. Note that there
are provisions in 40 CFR part 90 that
reference specific portions of this part
1060.
(8) Marine spark-ignition engines we
regulate under 40 CFR part 91.
(e) This part 1060 does not apply for
fuel lines made wholly of metal.
TABLE 1 TO § 1060.1—PART 1060 APPLICABILITY a
Fuel line
permeation
Tank permeation
Diurnal
emissions
Marine SI—portable marine fuel tanks.
Marine SI—personal
watercraft.
Marine SI—other vessels
with installed fuel tanks.
Large SI .............................
January 1, 2009 b ..............
January 1, 2011 ................
January 1, 2010 ................
Not applicable.
January 1, 2009 ................
Model year 2011 ...............
Model year 2010 ...............
Not applicable.
January 1, 2009 b ..............
Model year 2012 ...............
July 31, 2011 ....................
Not applicable.
Model year 2007 ...............
Not applicable ...................
Model year 2008 ...............
Model year 2012 c .............
January 1, 2009 ................
Model year 2008 ...............
Model year 2010 d .............
Model year 2012 ...............
Model year 2007 (includes
tank permeation).
Not applicable ...................
Not applicable ...................
Not applicable e .................
Model year 2007.
Recreational vehicles ........
Small SI—handheld ...........
Small SI—Class I
nonhandheld.
Small SI—Class II
nonhandheld.
mstockstill on PROD1PC66 with RULES2
Equipment
category or
subcategory
January 1, 2009 ................
Model year 2011 ...............
Not applicable e .................
Model year 2011.
Running loss emissions
Not applicable.
Not applicable.
Model year 2012.
a Implementation is based on the date of manufacture of the equipment. Where we do not identify a specific date, the emission standards start
to apply at the beginning of the model year.
b January 1, 2011 for primer bulbs. Standards phase in for under-cowl fuel lines on outboard engines, by length: 30% in 2010, 60% in 2011,
90% in 2012–2014, 100% in 2015.
c 2013 for small-volume emission families that do not include cold-weather fuel lines.
d 2011 for structurally integrated nylon fuel tanks and 2013 for all small-volume emission families.
e Manufacturers may optionally meet diurnal standards as specified in § 1060.105(e).
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§ 1060.5 Do the requirements of this part
apply to me?
The requirements of this part are
generally addressed to the
manufacturers that are subject to this
part’s requirements as described in
paragraph (a) of this section. The term
‘‘you’’ generally means the
manufacturer or manufacturers that are
subject to these requirements.
Paragraphs (b) through (e) of this section
describe which manufacturers may or
must certify their products. (Note:
§ 1060.601(f) allows the certification
responsibility to be delegated in certain
circumstances.)
(a) Overall responsibilities.
Manufacturers of the engines,
equipment, and fuel-system components
described in § 1060.1 are subject to the
standards and other requirements of this
part 1060 except as otherwise noted.
Multiple manufacturers may be subject
to these standards and other
requirements. For example, when a
Small SI equipment manufacturer buys
fuel line manufactured by another
person and installs them in its
equipment, both the equipment
manufacturer and the fuel line
manufacturer are subject to the
standards and other requirements of this
part. The following provisions apply in
such cases:
(1) Each person meeting the definition
of manufacturer for a product that is
subject to the standards and other
requirements of this part must comply
with such requirements. However, if
one person complies with a specific
requirement for a given product, then all
manufacturers are deemed to have
complied with that specific
requirement. For example, if a Small SI
equipment manufacturer uses fuel lines
manufactured and certified by another
company, the equipment manufacturer
is not required to obtain a certificate
with respect to the fuel line emission
standards. Such an equipment
manufacturer remains subject to the
standards and other requirements of this
part. However, where a provision
requires a specific manufacturer to
comply with certain provisions, this
paragraph (a) does not change or modify
such a requirement. For example, this
paragraph (a) does not allow you to rely
on another company to certify instead of
you if we specifically require you to
certify.
(2) The requirements of subparts C
and D of this part apply to the
manufacturer that obtains the certificate
of conformity. Other manufacturers are
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required to comply with the
requirements of subparts C and D of this
part only when we send notification. In
our notification, we will specify a
reasonable period for complying with
the requirements identified in the
notice. See § 1060.601 for the
applicability of 40 CFR part 1068 to
these other manufacturers.
(3) Certificate holders are responsible
for meeting all applicable requirements
even if other manufacturers are also
subject to those requirements.
(b) Marine SI. Certify vessels, engines,
and fuel-system components as follows:
(1) Component manufacturers must
certify their fuel lines and fuel tanks
intended for installation with Marine SI
engines and vessels under this part
1060, except as allowed by
§ 1060.601(f). This includes permeation
and diurnal emission standards.
(2) Vessel manufacturers are subject to
all the requirements of this part 1060
that apply to Marine SI engines and fuel
systems. However, they must certify
their vessels to the emission standards
specified in §§ 1060.102 through
1060.105 only if one or more of the
following conditions apply:
(i) Vessel manufacturers install
certified components that are not
certified to meet all applicable
evaporative emission standards,
including both permeation and diurnal
standards. This would include vessel
manufacturers that make their own fuel
tanks. Vessel manufacturers would
certify under this part 1060.
(ii) Vessel manufacturers intend to
generate or use evaporative emission
credits, even if they use only certified
components to meet all applicable
evaporative emission standards. Vessel
manufacturers would certify under part
40 CFR part 1045 using the emissioncredit provisions in subpart H of that
part to demonstrate compliance with the
emission standard.
(3) Engine manufacturers must meet
all the requirements of this part 1060
that apply to vessel manufacturers for
all fuel-system components they install
on their engines. For example, engine
manufacturers that install under-cowl
fuel lines and fuel tanks must comply
with the requirements specified for
vessel manufacturers with respect to
those components.
(c) Large SI. Certify engines,
equipment, and fuel-system components
as follows:
(1) Engine manufacturers must certify
their engines under 40 CFR part 1048.
(2) Equipment manufacturers and
component manufacturers may certify
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fuel lines and fuel tanks intended for
use with Large SI engines under this
part 1060.
(d) Recreational vehicles. Certify
vehicles, engines and fuel-system
components as follows:
(1) Vehicle manufacturers must certify
their vehicles under 40 CFR part 1051.
(2) Engine manufacturers must meet
all the requirements of 40 CFR part 1051
that apply to vehicle manufacturers for
all fuel-system components they install
on their engines. For example, engine
manufacturers that install fuel-line
segments on the engines they ship to
vehicle manufacturers must comply
with the requirements specified for
equipment manufacturers with respect
to those components.
(3) Component manufacturers may
certify fuel lines and fuel tanks intended
for recreational vehicles under this part
1060.
(e) Small SI. Certify engines,
equipment, and fuel-system components
as follows:
(1) Component manufacturers must
certify their fuel lines and fuel tanks
intended for Small SI engines and
equipment under this part 1060, except
as allowed by § 1060.601(f).
(2) Engine manufacturers must meet
all the requirements of this part 1060
that apply to equipment manufacturers
for all fuel-system components they
install on their engines. Engine
manufacturers that produce Small SI
engines with complete fuel systems are
considered the equipment
manufacturers for those engines under
this part 1060.
(3) Equipment manufacturers must
certify their equipment and are subject
to all the requirements of this part 1060.
(f) Summary of certification
responsibilities. Tables 1 through 3 of
this section summarize the certification
responsibilities for different kinds of
manufacturers as described in
paragraphs (b) through (e) of this
section. The term ‘‘No’’ as used in the
tables means that a manufacturer is not
required to obtain a certificate of
conformity under paragraphs (b)
through (e) of this section. In situations
where multiple manufacturers are
subject to the standards and other
requirements of this part, such a
manufacturer must nevertheless certify
if the manufacturer who is required to
certify under paragraphs (b) through (e)
of this section fails to obtain a certificate
of conformity.
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TABLE 1 TO § 1060.5—SUMMARY OF ENGINE MANUFACTURER CERTIFICATION RESPONSIBILITIES
Code of Federal
Regulations cite for
certification
Equipment type
Is the engine manufacturer required to certify fuel systems? a
Marine SI .........................................
Large SI ...........................................
Recreational vehicles ......................
Small SI ...........................................
No.
Yes .........................................................................................................
No.
No, unless engines are sold with complete fuel systems .....................
a Fuel
40 CFR part 1048.
40 CFR part 1060.
lines and fuel tanks that are attached to or sold with engines must be covered by a certificate of conformity.
TABLE 2 TO § 1060.5—SUMMARY OF EQUIPMENT MANUFACTURER CERTIFICATION RESPONSIBILITIES
Code of Federal
Regulations cite for
certification
Equipment type
Is the equipment manufacturer required to certify fuel systems?
Marine SI .........................................
Yes, but only if vessel manufacturers install uncertified fuel lines or
fuel tanks or intend to generate or use evaporative emission credits.
Allowed but not required ........................................................................
Yes, even if vehicle manufacturers install certified components ..........
Yes .........................................................................................................
Large SI ...........................................
Recreational vehicles ......................
Small SI ...........................................
a See
40 CFR part 1060.a
40 CFR part 1060.
40 CFR part 1051.
40 CFR part 1060.a
the exhaust standard-setting part for provisions related to generating or using evaporative emission credits.
TABLE 3 OF § 1060.5—SUMMARY OF COMPONENT MANUFACTURER CERTIFICATION RESPONSIBILITIES
Equipment type
Marine SI .........................................
Large SI ...........................................
Recreational vehicles ......................
Small SI ...........................................
Yes, including portable marine fuel tanks and associated fuel lines ....
Allowed but not required ........................................................................
Allowed but not required ........................................................................
Yes a .......................................................................................................
a See
40
40
40
40
CFR
CFR
CFR
CFR
part
part
part
part
1060.
1060.
1060.
1060.
§ 1060.601 for an allowance to make contractual arrangements with engine or equipment manufacturers instead of certifying.
§ 1060.10
mstockstill on PROD1PC66 with RULES2
Code of Federal
Regulations cite for
certification
Is the component manufacturer required to certify fuel lines and fuel
tanks?
How is this part organized?
This part 1060 is divided into the
following subparts:
(a) Subpart A of this part defines the
applicability of part 1060 and gives an
overview of regulatory requirements.
(b) Subpart B of this part describes the
emission standards and other
requirements that must be met to certify
equipment or components under this
part. Note that § 1060.110 discusses
certain interim requirements and
compliance provisions that apply only
for a limited time.
(c) Subpart C of this part describes
how to apply for a certificate of
conformity.
(d) Subpart D of this part describes
the requirements related to verifying
that products are being produced as
described in an approved application
for certification.
(e) Subpart E of this part describes the
requirements related to verifying that
products are meeting the standards in
use.
(f) Subpart F of this part describes
how to measure evaporative emissions.
(g) Subpart G of this part and 40 CFR
part 1068 describe requirements,
prohibitions, and other provisions that
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apply to manufacturers, owners,
operators, and all others.
(h) Subpart H of this part describes
how to certify your equipment or
components for inclusion in an
emission averaging program allowed by
an exhaust standard-setting part.
(i) Subpart I of this part contains
definitions and other reference
information.
§ 1060.15
me?
Do any other CFR parts apply to
(a) There is a separate part of the CFR
that includes exhaust emission
requirements for each particular
application, as described in § 1060.1(a).
We refer to these as the exhaust
standard-setting parts. In cases where an
exhaust standard-setting part includes
evaporative requirements, apply this
part 1060 as specified in the exhaust
standard-setting part, as follows:
(1) The requirements in the exhaust
standard-setting part may differ from the
requirements in this part. In cases where
it is not possible to comply with both
the exhaust standard-setting part and
this part, you must comply with the
requirements in the exhaust standardsetting part. The exhaust standardsetting part may also allow you to
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deviate from the procedures of this part
for other reasons.
(2) The exhaust standard-setting parts
may reference some sections of this part
1060 or may allow or require
certification under this part 1060. See
the exhaust standard-setting parts to
determine what provisions of this part
1060 apply for these equipment types.
(b) The requirements and prohibitions
of part 1068 of this chapter apply to
everyone, including anyone who
manufactures, imports, owns, operates,
or services any of the fuel systems
subject to this part 1060. Part 1068 of
this chapter describes general
provisions, including the following
areas:
(1) Prohibited acts and penalties for
engine manufacturers, equipment
manufacturers, and others.
(2) Exclusions and exemptions for
certain products.
(3) Importing products.
(4) Defect reporting and recall.
(5) Procedures for hearings.
(c) Other parts of this chapter apply
if referenced in this part.
§ 1060.30
Submission of information.
(a) This part includes various
requirements to record data or other
information. Refer to § 1060.825, 40 CFR
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1068.25, and the exhaust standardsetting part regarding recordkeeping
requirements. If recordkeeping
requirements are not specified, store
these records in any format and on any
media and keep them readily available
for one year after you send an associated
application for certification, or one year
after you generate the data if they do not
support an application for certification.
You must promptly send us organized,
written records in English if we ask for
them. We may review them at any time.
(b) The regulations in § 1060.255 and
40 CFR 1068.101 describe your
obligation to report truthful and
complete information and the
consequences of failing to meet this
obligation. This includes information
not related to certification.
(c) Send all reports and requests for
approval to the Designated Compliance
Officer (see § 1060.801).
(d) Any written information we
require you to send to or receive from
another company is deemed to be a
required record under this section. Such
records are also deemed to be
submissions to EPA. We may require
you to send us these records whether or
not you are a certificate holder.
Subpart B—Emission Standards and
Related Requirements
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§ 1060.101 What evaporative emission
requirements apply under this part?
Products subject to this part must
meet emission standards and related
requirements as follows:
(a) Section 1060.102 describes
permeation emission control
requirements for fuel lines.
(b) Section 1060.103 describes
permeation emission control
requirements for fuel tanks.
(c) Section 1060.104 describes
running loss emission control
requirements for fuel systems.
(d) Section 1060.105 describes diurnal
emission control requirements for fuel
tanks.
(e) The following general
requirements apply for components and
equipment subject to the emission
standards in §§ 1060.102 through
1060.105:
(1) Adjustable parameters.
Components or equipment with
adjustable parameters must meet all the
requirements of this part for any
adjustment in the physically adjustable
range.
(2) Prohibited controls. The following
controls are prohibited:
(i) For anyone to design, manufacture,
or install emission control systems so
they cause or contribute to an
unreasonable risk to public health,
welfare, or safety while operating.
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(ii) For anyone to design,
manufacture, or install emission control
systems with features that disable,
deactivate, or bypass the emission
controls, either actively or passively.
For example, you may not include a
manual vent that the operator can open
to bypass emission controls. You may
ask us to allow such features if needed
for safety reasons or if the features are
fully functional during emission tests
described in subpart F of this part.
(3) Emission credits. Equipment
manufacturers are allowed to comply
with the emission standards in this part
using evaporative emission credits only
if the exhaust standard-setting part
explicitly allows it for evaporative
emissions. See the exhaust standardsetting part and subpart H of this part
for information about complying with
evaporative emission credits. For
equipment manufacturers to generate or
use evaporative emission credits,
components must be certified to a
family emission limit, which serves as
the standard for those components.
(f) This paragraph (f) specifies
requirements that apply to equipment
manufacturers subject to requirements
under this part, whether or not they are
subject to and certify to any of the
emission standards in §§ 1060.102
through 1060.105. Equipment
manufacturers meeting these
requirements will be deemed to be
certified as in conformity with the
requirements of this paragraph (f)
without submitting an application for
certification, as follows:
(1) Fuel caps, vents, and carbon
canisters. You are responsible for
ensuring that proper caps and vents are
installed on each new piece of
equipment that is subject to emission
standards under this part. The following
particular requirements apply to
equipment that is subject to running
loss or diurnal emission standards,
including portable marine fuel tanks:
(i) All equipment must have a
tethered fuel cap. Fuel caps must also
include a visual, audible, or other
physical indication that they have been
properly sealed.
(ii) You may not add vents unless
they are specified in or allowed by the
applicable certificates of conformity.
(iii) If the emission controls rely on
carbon canisters, they must be installed
in a way that prevents exposing the
carbon to water or liquid fuel.
(2) Fuel-line fittings. The following
requirements apply for fuel-line fittings
that will be used with fuel lines that
must meet permeation emission
standards:
(i) Use good engineering judgment to
ensure that all fuel-line fittings will
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remain securely connected to prevent
fuel leakage throughout the useful life of
the equipment.
(ii) Fuel lines that are intended to be
detachable (such as those for portable
marine fuel tanks) must be self-sealing
when detached from the fuel tank or
engine.
(3) Refueling. For any equipment
using fuel tanks that are subject to
diurnal or permeation emission
standards under this part, you must
design and build your equipment such
that operators can reasonably be
expected to fill the fuel tank without
spitback or spillage during the refueling
event. The following examples illustrate
designs that meet this requirement:
(i) Equipment that is commonly
refueled using a portable gasoline
container should have a fuel tank inlet
that is larger than a typical dispensing
spout. The fuel tank inlet should be
located so the operator can place the
nozzle directly in the fuel tank inlet and
see the fuel level in the tank while
pouring the fuel from an appropriately
sized refueling container (either through
the tank wall or the fuel tank inlet). We
will deem you to comply with the
requirements of this paragraph (f)(3)(i) if
you design your equipment to meet
applicable industry standards related to
fuel tank inlets.
(ii) Marine SI vessels with a filler
neck extending to the side of the boat
should be designed for automatic fuel
shutoff. Alternatively, the filler neck
should be designed such that the
orientation of the filler neck allows
dispensed fuel that collects in the filler
neck to flow back into the fuel tank. A
filler neck that ends with a horizontal or
nearly horizontal segment at the
opening where fuel is dispensed would
not be an acceptable design.
(g) Components and equipment must
meet the standards specified in this part
throughout the applicable useful life.
Where we do not specify procedures for
demonstrating the durability of
emission controls, use good engineering
judgment to ensure that your products
will meet the standards throughout the
useful life. The useful life is one of the
following values:
(1) The useful life in years specified
for the components or equipment in the
exhaust standard-setting part.
(2) The useful life in years specified
for the engine in the exhaust standardsetting part if the exhaust standards are
specified for the engine rather than the
equipment and there is no useful life
given for components or equipment.
(3) Five years if no useful life is
specified in years for the components,
equipment, or engines in the exhaust
standard-setting part.
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§ 1060.102 What permeation emission
control requirements apply for fuel lines?
(a) Nonmetal fuel lines must meet
permeation requirements as follows:
(1) Marine SI fuel lines, including fuel
lines associated with outboard engines
or portable marine fuel tanks, must meet
the permeation requirements in this
section.
(2) Large SI fuel lines must meet the
permeation requirements specified in 40
CFR 1048.105.
(3) Fuel lines for recreational vehicles
must meet the permeation requirements
specified in 40 CFR 1051.110 or in this
section.
(4) Small SI fuel lines must meet the
permeation requirements in this section,
unless they are installed in equipment
certified to meet diurnal emission
standards under § 1060.105(e).
(b) Different categories of nonroad
equipment are subject to different
requirements with respect to fuel line
permeation. Fuel lines are classified
based on measured emissions over the
test procedure specified for the class.
(c) The regulations in 40 CFR part
1048 require that fuel lines used with
Large SI engines must meet the
standards for EPA Low-Emission Fuel
Lines. The regulations in 40 CFR part
1054 require that fuel lines used with
handheld Small SI engines installed in
cold-weather equipment must meet the
standards for EPA Cold-Weather Fuel
Lines. Unless specified otherwise in this
subchapter U, fuel lines used with all
other engines and equipment subject to
the provisions of this part 1060,
including fuel lines associated with
outboard engines or portable marine
fuel tanks, must meet the standards for
EPA Nonroad Fuel Lines.
(d) The following standards apply for
each fuel line classification:
(1) EPA Low-Emission Fuel Lines
must have permeation emissions at or
below 10 g/m2/day when measured
according to the test procedure
described in § 1060.510.
(2) EPA Nonroad Fuel Lines must
have permeation emissions at or below
15 g/m2/day when measured according
to the test procedure described in
§ 1060.515.
(3) EPA Cold-Weather Fuel Lines
must meet the following permeation
emission standards when measured
according to the test procedure
described in § 1060.515:
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59303
(b) Permeation emissions from fuel
TABLE 1 TO § 1060.102—PERMEATION
STANDARDS FOR EPA COLD- tanks may not exceed 1.5 g/m2/day
when measured at a nominal
WEATHER FUEL LINES
Standard
(g/m2/day)
Model year
2012
2013
2014
2015
2016
......................................
......................................
......................................
......................................
and later ......................
290
275
260
245
225
(e) You may certify fuel lines as
follow:
(1) You may certify straight-run fuel
lines as sections of any length.
(2) You may certify molded fuel lines
in any configuration representing your
actual production, subject to the
provisions for selecting a worst-case
configuration in § 1060.235(b).
(3) You may certify fuel line
assemblies as aggregated systems that
include multiple sections of fuel line
with connectors and fittings. For
example, you may certify fuel lines for
portable marine fuel tanks as assemblies
of fuel hose, primer bulbs, and selfsealing end connections. The length of
such an assembly must not be longer
than a typical in-use installation and
must always be less than 2.5 meters
long. You may also certify primer bulbs
separately. The standard applies with
respect to the total permeation
emissions divided by the wetted
internal surface area of the assembly.
Where it is not practical to determine
the actual internal surface area of the
assembly, you may assume that the
internal surface area per unit length of
the assembly is equal to the ratio of
internal surface area per unit length of
the hose section of the assembly.
§ 1060.103 What permeation emission
control requirements apply for fuel tanks?
(a) Fuel tanks must meet permeation
requirements as follows:
(1) Marine SI fuel tanks, including
engine-mounted fuel tanks and portable
marine fuel tanks, must meet the
permeation requirements in this section.
(2) Large SI fuel tanks must meet
diurnal emission standards as specified
in § 1060.105, which includes
measurement of permeation emissions.
No separate permeation standard
applies.
(3) Fuel tanks for recreational vehicles
must meet the permeation requirements
specified in 40 CFR 1051.110 or in this
section.
(4) Small SI fuel tanks must meet the
permeation requirements in this section
unless they are installed in equipment
certified to meet diurnal emission
standards under § 1060.105(e).
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temperature of 28 °C with the test
procedures for tank permeation in
§ 1060.520. You may also choose to
meet a standard of 2.5 g/m2/day if you
perform testing at a nominal
temperature of 40 °C under
§ 1060.520(d).
(c) The exhaust standard-setting part
may allow for certification of fuel tanks
to a family emission limit for calculating
evaporative emission credits as
described in subpart H of this part
instead of meeting the emission
standards in this section.
(d) For purposes of this part, fuel
tanks do not include fuel lines that are
subject to § 1060.102, petcocks designed
for draining fuel, or grommets used with
fuel lines. Fuel tanks include other
fittings (such as fuel caps, gaskets, and
O-rings) that are directly mounted to the
fuel tank.
(e) Fuel caps may be certified
separately to the permeation emission
standard in paragraph (b) of this section
using the test procedures specified in
§ 1060.521. For the purposes of this
paragraph (e), gaskets or O-rings that are
produced as part of an assembly with
the fuel cap are considered part of the
fuel cap.
(f) Metal fuel tanks that meet the
permeation criteria in § 1060.240(d)(2)
or use certified nonmetal fuel caps will
be deemed to be certified as in
conformity with the requirements of this
section without submitting an
application for certification.
§ 1060.104 What running loss emission
control requirements apply?
(a) Engines and equipment must meet
running loss requirements as follows:
(1) Marine SI engines and vessels are
not subject to running loss emission
standards.
(2) Large SI engines and equipment
must prevent fuel boiling during
operation as specified in 40 CFR
1048.105.
(3) Recreational vehicles are not
subject to running loss emission
standards.
(4) Nonhandheld Small SI engines
and equipment that are not used in
wintertime equipment must meet
running loss requirements described in
this section. Handheld Small SI engines
and equipment are not subject to
running loss emission standards.
(b) You must demonstrate control of
running loss emissions in one of the
following ways if your engines or
equipment are subject to the
requirements of this section:
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(1) Route running loss emissions into
the engine intake system so fuel vapors
vented from the tank during engine
operation are combusted in the engine.
This may involve routing vapors
through a carbon canister. If another
company has certified the engine with
respect to exhaust emissions, state in
your application for certification that
you have followed the engine
manufacturer’s installation instructions.
(2) Use a fuel tank that remains sealed
under normal operating conditions. This
may involve a bladder or other means to
prevent pressurized fuel tanks.
(3) Get an approved Executive Order
from the California Air Resources Board
showing that your system meets
applicable running loss standards in
California.
(c) If you are subject to both running
loss and diurnal emission standards, use
good engineering judgment to ensure
that the emission controls are
compatible.
mstockstill on PROD1PC66 with RULES2
§ 1060.105 What diurnal requirements
apply for equipment?
(a) Fuel tanks must meet diurnal
emission requirements as follows:
(1) Marine SI fuel tanks, including
engine-mounted fuel tanks and portable
marine fuel tanks, must meet the
requirements related to diurnal
emissions specified in this section.
(2) Large SI fuel tanks must meet the
requirements related to diurnal
emissions specified in 40 CFR 1048.105.
(3) Recreational vehicles are not
subject to diurnal emission standards.
(4) Small SI fuel tanks are not subject
to diurnal emission standards, except as
specified in paragraph (e) of this
section.
(b) Diurnal emissions from Marine SI
fuel tanks may not exceed 0.40 g/gal/
day when measured using the test
procedures specified in § 1060.525 for
general fuel temperatures. An
alternative standard of 0.16 g/gal/day
applies for fuel tanks installed in
nontrailerable boats when measured
using the corresponding fuel
temperature profile in § 1060.525.
Portable marine fuel tanks are not
subject to the requirements of this
paragraph (b), but must instead comply
with the requirements of paragraphs (c)
and (d) of this section.
(c) Portable marine fuel tanks and
associated fuel-system components
must meet the following requirements:
(1) They must be self-sealing (without
any manual vents) when not attached to
the engines. The tanks may not vent to
the atmosphere when attached to an
engine.
(2) They must remain sealed up to a
positive pressure of 34.5 kPa (5.0 psig);
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however, they may contain air inlets
that open when there is a vacuum
pressure inside the tank.
(d) Detachable fuel lines that are
intended for use with portable marine
fuel tanks must be self-sealing (without
any manual vents) when not attached to
the engine or fuel tank.
(e) Manufacturers of nonhandheld
Small SI equipment may optionally
meet the diurnal emission standards
adopted by the California Air Resources
Board in the Final Regulation Order,
Article 1, Chapter 15, Division 3, Title
13, California Code of Regulations, July
26, 2004 (incorporated by reference in
§ 1060.810). To meet this requirement,
equipment must be certified to the
performance standards specified in Title
13 CCR § 2754(a) based on the
applicable requirements specified in
CP–902 and TP–902, including the
requirements related to fuel caps in
Title 13 CCR § 2756. Equipment
certified under this paragraph (e) does
not need to use fuel lines or fuel tanks
that have been certified separately.
Equipment certified under this
paragraph (e) are subject to all the
referenced requirements as if these
specifications were mandatory.
(f) The following general provisions
apply for controlling diurnal emissions:
(1) If you are subject to both running
loss and diurnal emission standards, use
good engineering judgment to ensure
that the emission controls are
compatible.
(2) You may not use diurnal emission
controls that increase the occurrence of
fuel spitback or spillage during in-use
refueling. Also, if you use a carbon
canister, you must incorporate design
features that prevent liquid gasoline
from reaching the canister during
refueling or as a result of fuel sloshing
or fuel expansion.
(c) Components covered. The
emission-related warranty covers all
components whose failure would
increase the evaporative emissions,
including those listed in 40 CFR part
1068, Appendix I, and those from any
other system you develop to control
emissions. Your emission-related
warranty does not cover components
whose failure would not increase
evaporative emissions.
(d) Relationships between
manufacturers.
(1) The emission-related warranty
required for equipment manufacturers
that certify equipment must cover all
specified components even if another
company produces the component.
(2) Where an equipment manufacturer
fulfills a warranty obligation for a given
component, the component
manufacturer is deemed to have also
met that obligation.
§ 1060.125 What maintenance instructions
must I give to buyers?
Give ultimate purchasers written
instructions for properly maintaining
and using the emission control system.
You may not specify any maintenance
more frequently than once per year. For
example, if you produce cold-weather
equipment that requires replacement of
fuel cap gaskets or O-rings, provide
clear instructions to the ultimate
purchaser, including the required
replacement interval.
§ 1060.130 What installation instructions
must I give to equipment manufacturers?
(a) If you sell a certified fuel-system
component for someone else to install in
equipment, give the installer
instructions for installing it consistent
with the requirements of this part.
(b) Make sure the instructions have
the following information:
(1) Include the heading: ‘‘Emissionrelated installation instructions’’.
(2) State: ‘‘Failing to follow these
§ 1060.120 What emission-related warranty
instructions when installing [IDENTIFY
requirements apply?
COMPONENT(S)] in a piece of nonroad
(a) General requirements. The
equipment violates federal law (40 CFR
certifying manufacturer must warrant to 1068.105(b)), subject to fines or other
the ultimate purchaser and each
penalties as described in the Clean Air
subsequent purchaser that the new
Act.’’
nonroad equipment, including its
(3) Describe any limits on the range of
evaporative emission control system,
applications needed to ensure that the
meets two conditions:
component operates consistently with
(1) It is designed, built, and equipped your application for certification. For
so it conforms at the time of sale to the
example:
ultimate purchaser with the
(i) For fuel tanks sold without fuel
requirements of this part.
caps, you must specify the requirements
(2) It is free from defects in materials
for the fuel cap, such as the allowable
and workmanship that may keep it from materials, thread pattern, how it must
meeting these requirements.
seal, etc. You must also include
instructions to tether the fuel cap as
(b) Warranty period. Your emissiondescribed in § 1060.101(f)(1) if you do
related warranty must be valid for at
not sell your fuel tanks with tethered
least two years from the point of first
fuel caps.
retail sale.
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(ii) If your fuel lines do not meet
permeation standards specified in
§ 1060.102 for EPA Low-Emission Fuel
Lines, tell equipment manufacturers not
to install the fuel lines with Large SI
engines that operate on gasoline or
another volatile liquid fuel.
(4) Describe instructions for installing
components so they will operate
according to design specifications in
your application for certification.
Specify sufficient detail to ensure that
the equipment will meet the applicable
standards when your component is
installed.
(5) If you certify a component with a
family emission limit above the
emission standard, be sure to indicate
that the equipment manufacturer must
have a source of credits to offset the
higher emissions. Also indicate the
applications for which the regulations
allow for compliance using evaporative
emission credits.
(6) Instruct the equipment
manufacturers that they must comply
with the requirements of § 1060.202.
(c) You do not need installation
instructions for components you install
in your own equipment.
(d) Provide instructions in writing or
in an equivalent format. For example,
you may post instructions on a publicly
available Web site for downloading or
printing, provided you keep a copy of
these instructions in your records. If you
do not provide the instructions in
writing, explain in your application for
certification how you will ensure that
each installer is informed of the
installation requirements.
mstockstill on PROD1PC66 with RULES2
§ 1060.135 How must I label and identify
the engines and equipment I produce?
The labeling requirements of this
section apply for all equipment
manufacturers and for engine
manufacturers that certify with respect
to evaporative emissions. See § 1060.137
for the labeling requirements that apply
separately for fuel lines, fuel tanks, and
other fuel-system components.
(a) You must affix a permanent and
legible label identifying each engine or
piece of equipment before introducing it
into U.S. commerce. The label must
be—
(1) Attached in one piece so it is not
removable without being destroyed or
defaced.
(2) Secured to a part of the engine or
equipment needed for normal operation
and not normally requiring replacement.
(3) Durable and readable for the
equipment’s entire life.
(4) Written in English.
(5) Readily visible in the final
installation. It may be under a hinged
door or other readily opened cover. It
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may not be hidden by any cover
attached with screws or any similar
designs. Labels on marine vessels must
be visible from the helm.
(b) If you hold a certificate for your
engine or equipment with respect to
evaporative emissions, the engine or
equipment label specified in paragraph
(a) of this section must—
(1) Include the heading ‘‘EMISSION
CONTROL INFORMATION’’.
(2) Include your corporate name and
trademark. You may identify another
company and use its trademark instead
of yours if you comply with the
provisions of § 1060.640.
(3) State the date of manufacture
[MONTH and YEAR] of the equipment;
however, you may omit this from the
label if you stamp or engrave it on the
equipment.
(4) State: ‘‘THIS EQUIPMENT [or
VEHICLE or BOAT] MEETS U.S. EPA
EVAP STANDARDS.’’
(5) Identify the certified fuel-system
components installed on the equipment
as described in this paragraph (b)(5).
Establish a component code for each
certified fuel-system component,
including those certified by other
companies. You may use part numbers,
certification numbers, or any other
unique code that you or the certifying
component manufacturer establish. This
identifying information must
correspond to printing or other labeling
on each certified fuel-system
component, whether you or the
component manufacturer certifies the
individual component. You may
identify multiple part numbers if your
equipment design might include an
option to use more than one component
design (such as from multiple
component manufacturers). Use one of
the following methods to include
information on the label that identifies
certified fuel-system components:
(i) Use the component codes to
identify each certified fuel-system
component on the label specified in this
paragraph (b).
(ii) Identify the emission family on
the label using EPA’s standardized
designation or an abbreviated
equipment code that you establish in
your application for certification.
Equipment manufacturers that also
certify their engines with respect to
exhaust emissions may use the same
emission family name for both exhaust
and evaporative emissions. If you use
the provisions of this paragraph
(b)(5)(ii), you must identify all the
certified fuel-system components and
the associated component codes in your
application for certification. In this case
the label specified in this paragraph (b)
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may omit the information related to
specific fuel-system components.
(c) If you produce equipment without
certifying with respect to evaporative
emissions, the equipment label
specified in paragraph (a) of this section
must—
(1) State: ‘‘MEETS U.S. EPA EVAP
STANDARDS USING CERTIFIED
COMPONENTS.’’
(2) Include your corporate name.
(d) You may add information to the
emission control information label as
follows:
(1) You may identify other emission
standards that the engine meets or does
not meet (such as California standards).
You may include this information by
adding it to the statement we specify or
by including a separate statement.
(2) You may add other information to
ensure that the engine will be properly
maintained and used.
(3) You may add appropriate features
to prevent counterfeit labels. For
example, you may include the engine’s
unique identification number on the
label.
(e) Anyone subject to the labeling
requirements in this part 1060 may ask
us to approve modified labeling
requirements if it is necessary or
appropriate. We will approve the
request if the alternate label is
consistent with the requirements of this
part.
§ 1060.137 How must I label and identify
the fuel-system components I produce?
The requirements of this section
apply for manufacturers of fuel-system
components subject to emission
standards under this part 1060.
However, these requirements do not
apply if you produce fuel-system
components that will be covered by a
certificate of conformity from another
company under § 1060.601(f). These
requirements also do not apply for
components you certify if you also
certify the equipment in which the
component is installed and meet the
labeling requirements in § 1060.135.
(a) Label the following components as
described in this section:
(1) All fuel tanks, except for metal
fuel tanks that are deemed certified
under § 1060.103(f).
(2) Fuel lines. This includes primer
bulbs unless they are excluded from the
definition of ‘‘fuel line’’ under the
standard-setting part. Label primer
bulbs separately.
(3) Carbon canisters.
(4) Fuel caps, as described in this
paragraph (a)(4). Fuel caps must be
labeled if they are separately certified
under § 1060.103 or if the diurnal
control system requires that the fuel
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tank hold pressure. Fuel caps must also
be labeled if they are attached directly
to the fuel tank, unless the fuel tank is
certified based on a worst-case fuel cap.
(5) Replaceable pressure-relief
assemblies. This does not apply if the
component is integral to the fuel tank or
fuel cap.
(6) Other components we determine
to be critical to the proper functioning
of evaporative emission controls.
(b) Label your certified fuel-system
components at the time of manufacture.
The label must be—
(1) Attached so it is not removable
without being destroyed or defaced.
This may involve printing directly on
the product. For molded products, you
may use the mold to apply the label.
(2) Durable and readable for the
equipment’s entire life.
(3) Written in English.
(c) Except as specified in paragraph
(d) of this section, you must create the
label specified in paragraph (b) of this
section as follows:
(1) Include your corporate name. You
may identify another company instead
of yours if you comply with the
provisions of § 1054.640.
(2) Include EPA’s standardized
designation for the emission family.
(3) State: ‘‘EPA COMPLIANT’’.
(4) Fuel tank labels must identify the
FEL, if applicable.
(5) Fuel line labels must identify the
applicable permeation level. This may
involve any of the following
approaches:
(i) Identify the applicable numerical
emission standard (such as 15 g/m 2/
day).
(ii) Identify the applicable emission
standards using EPA classifications
(such as EPA Nonroad Fuel Lines).
(iii) Identify the applicable industry
standard specification (such as SAE J30
R12).
(6) Fuel line labels must be
continuous, with no more than 12
inches before repeating. We will
consider labels to be continuous if the
space between repeating segments is no
longer than that of the repeated
information. You may add a continuous
stripe or other pattern to help identify
the particular type or grade of your
products.
(d) You may create an abbreviated
label for your components. Such a label
may rely on codes to identify the
component. The code must at a
minimum identify the certification
status, your corporate name, and the
emission family. For example, XYZ
Manufacturing may label its fuel lines as
‘‘EPA–XYZ–A15’’ to designate that their
‘‘A15’’ family was certified to meet
EPA’s 15 g/m 2/day standard. If you do
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this, you must describe the abbreviated
label in your application for
certification and identify all the
associated information specified in
paragraph (c) of this section.
(e) You may ask us to approve
modified labeling requirements in this
section as described in § 1060.135(e).
Subpart C—Certifying Emission
Families
§ 1060.201 What are the general
requirements for obtaining a certificate of
conformity?
Manufacturers of engines, equipment,
or fuel-system components may need to
certify their products with respect to
evaporative emission standards as
described in §§ 1060.1 and 1060.601.
See § 1060.202 for requirements related
to certifying with respect to the
requirements specified in § 1060.101(f).
The following general requirements
apply for obtaining a certificate of
conformity:
(a) You must send us a separate
application for a certificate of
conformity for each emission family. A
certificate of conformity for equipment
is valid starting with the indicated
effective date but it is not valid for any
production after December 31 of the
model year for which it is issued. No
certificate will be issued after December
31 of the model year. A certificate of
conformity for a component is valid
starting with the indicated effective date
but it is not valid for any production
after the end of the production period
for which it is issued.
(b) The application must contain all
the information required by this part
and must not include false or
incomplete statements or information
(see § 1060.255).
(c) We may ask you to include less
information than we specify in this
subpart as long as you maintain all the
information required by § 1060.250. For
example, equipment manufacturers
might use only components that are
certified by other companies to meet
applicable emission standards, in which
case we would not require submission
of emission data already submitted by
the component manufacturer.
(d) You must use good engineering
judgment for all decisions related to
your application (see 40 CFR 1068.5).
(e) An authorized representative of
your company must approve and sign
the application.
(f) See § 1060.255 for provisions
describing how we will process your
application.
(g) We may specify streamlined
procedures for small-volume equipment
manufacturers.
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§ 1060.202 What are the certification
requirements related to the general
standards in § 1060.101?
Equipment manufacturers must
ensure that their equipment is certified
with respect to the general standards
specified in § 1060.101(f) as follows:
(a) If § 1060.5 requires you to certify
your equipment to any of the emission
standards specified in §§ 1060.102
through 1060.105, describe in your
application for certification how you
will meet the general standards
specified in § 1060.101(f).
(b) If § 1060.5 does not require you to
certify your equipment to any of the
emission standards specified in
§§ 1060.102 through 1060.105, your
equipment is deemed to be certified
with respect to the general standards
specified in § 1060.101(f) if you design
and produce your equipment to meet
those standards.
(1) You must keep records as
described in § 1060.210. The other
provisions of this part for certificate
holders apply only as specified in
§ 1060.5.
(2) Your equipment is deemed to be
certified only to the extent that it meets
the general standards in § 1060.101(f).
Thus, it is a violation of 40 CFR
1068.101(a)(1) to introduce into U.S.
commerce such equipment that does not
meet applicable requirements under
§ 1060.101(f).
(c) Instead of relying on paragraph (b)
of this section, you may submit an
application for certification and obtain a
certificate from us. The provisions of
this part apply in the same manner for
certificates issued under this paragraph
(c) as for any other certificate issued
under this part.
§ 1060.205 What must I include in my
application?
This section specifies the information
that must be in your application, unless
we ask you to include less information
under § 1060.201(c). We may require
you to provide additional information to
evaluate your application.
(a) Describe the emission family’s
specifications and other basic
parameters of the emission controls.
Describe how you meet the running loss
emission control requirements in
§ 1060.104, if applicable. Describe how
you meet any applicable equipmentbased requirements of § 1060.101(e) and
(f). State whether you are requesting
certification for gasoline or some other
fuel type. List each distinguishable
configuration in the emission family.
(b) Describe the products you selected
for testing and the reasons for selecting
them.
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(c) Describe the test equipment and
procedures that you used, including any
special or alternate test procedures you
used (see § 1060.501).
(d) List the specifications of the test
fuel to show that it falls within the
required ranges specified in subpart F of
this part.
(e) State the equipment applications
to which your certification is limited.
For example, if your fuel system meets
the emission requirements of this part
applicable only to handheld Small SI
equipment, state that the requested
certificate would apply only for
handheld Small SI equipment.
(f) Identify the emission family’s
useful life.
(g) Include the maintenance
instructions you will give to the
ultimate purchaser of each new nonroad
engine (see § 1060.125).
(h) Include the emission-related
installation instructions you will
provide if someone else will install your
component in a piece of nonroad
equipment (see § 1060.130).
(i) Describe your emission control
information label (see §§ 1060.135 and
1060.137).
(j) Identify the emission standards or
FELs to which you are certifying the
emission family.
(k) Present emission data to show
your products meet the applicable
emission standards. Note that
§§ 1060.235 and 1060.240 allow you to
submit an application in certain cases
without new emission data.
(l) State that your product was tested
as described in the application
(including the test procedures, test
parameters, and test fuels) to show you
meet the requirements of this part. If
you did not do the testing, identify the
source of the data.
(m) Report all test results, including
those from invalid tests, whether or not
they were conducted according to the
test procedures of subpart F of this part.
We may ask you to send other
information to confirm that your tests
were valid under the requirements of
this part.
(n) Unconditionally certify that all the
products in the emission family comply
with the requirements of this part, other
referenced parts of the CFR, and the
Clean Air Act.
(o) Include good-faith estimates of
U.S.-directed production volumes.
Include a justification for the estimated
production volumes if they are
substantially different than actual
production volumes in earlier years for
similar models.
(p) Include other applicable
information, such as information
required by other subparts of this part.
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(q) Name an agent for service located
in the United States. Service on this
agent constitutes service on you or any
of your officers or employees for any
action by EPA or otherwise by the
United States related to the
requirements of this part.
§ 1060.210 What records should
equipment manufacturers keep if they do
not apply for certification?
If you are an equipment manufacturer
that does not need to obtain a certificate
of conformity for your equipment as
described in § 1060.5, you must keep
the records specified in this section to
document compliance with applicable
requirements. We may review these
records at any time. If we ask, you must
send us these records within 30 days.
You must keep these records for eight
years from the end of the model year.
(a) Identify your equipment models
and the annual U.S.-directed production
volumes for each model.
(b) Identify the emission family names
of the certificates that will cover your
equipment, the part numbers of those
certified components, and the names of
the companies that hold the certificates.
You must be able to identify this
information for each piece of equipment
you produce.
(c) Describe how you comply with
any emission-related installation
instructions, labeling requirements, and
the general standards in § 1060.101(e)
and (f).
§ 1060.225 How do I amend my application
for certification?
Before we issue a certificate of
conformity, you may amend your
application to include new or modified
configurations, subject to the provisions
of this section. After we have issued
your certificate of conformity, you may
send us an amended application
requesting that we include new or
modified configurations within the
scope of the certificate, subject to the
provisions of this section. You must
amend your application if any changes
occur with respect to any information
included in your application.
(a) You must amend your application
before you take any of the following
actions:
(1) Add a configuration to an emission
family. In this case, the configuration
added must be consistent with other
configurations in the emission family
with respect to the criteria listed in
§ 1060.230.
(2) Change a configuration already
included in an emission family in a way
that may affect emissions, or change any
of the components you described in
your application for certification. This
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59307
includes production and design changes
that may affect emissions any time
during the equipment’s lifetime.
(3) Modify an FEL for an emission
family as described in paragraph (f) of
this section. Note however that
component manufacturers may not
modify an FEL for their products unless
they submit a separate application for a
new emission family.
(b) To amend your application for
certification, send the Designated
Compliance Officer the following
information:
(1) Describe in detail the addition or
change in the configuration you intend
to make.
(2) Include engineering evaluations or
data showing that the amended
emission family complies with all
applicable requirements. You may do
this by showing that the original
emission data are still appropriate for
showing that the amended family
complies with all applicable
requirements.
(3) If the original emission data for the
emission family are not appropriate to
show compliance for the new or
modified configuration, include new
test data showing that the new or
modified configuration meets the
requirements of this part.
(c) We may ask for more test data or
engineering evaluations. Within 30 days
after we make our request, you must
provide the information or describe
your plan for providing it in a timely
manner.
(d) For emission families already
covered by a certificate of conformity,
we will determine whether the existing
certificate of conformity covers your
new or modified configuration. You
may ask for a hearing if we deny your
request (see § 1060.820).
(e) For emission families already
covered by a certificate of conformity,
you may start producing the new or
modified configuration anytime after
you send us your amended application
and before we make a decision under
paragraph (d) of this section. However,
if we determine that the affected
configurations do not meet applicable
requirements, we will notify you to
cease production of the configurations
and may require you to recall the
equipment at no expense to the owner.
Choosing to produce equipment under
this paragraph (e) is deemed to be
consent to recall all equipment that we
determine do not meet applicable
emission standards or other
requirements and to remedy the
nonconformity at no expense to the
owner. If you do not provide
information we request under paragraph
(c) of this section within 30 days after
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we request it, you must stop producing
the new or modified equipment.
(f) If you hold a certificate of
conformity for equipment and you have
certified the fuel tank that you install in
the equipment, you may ask us to
approve a change to your FEL after the
start of production. The changed FEL
may not apply to equipment you have
already introduced into U.S. commerce,
except as described in this paragraph (f).
If we approve a changed FEL after the
start of production, you must identify
the date or serial number for applying
the new FEL. If you identify this by
month and year, we will consider that
a lowered FEL applies on the last day
of the month and a raised FEL applies
on the first day of the month. You may
ask us to approve a change to your FEL
in the following cases:
(1) You may ask to raise your FEL for
your emission family at any time. In
your request, you must show that you
will still be able to meet the emission
standards as specified in the exhaust
standard-setting part. If you amend your
application by submitting new test data
to include a newly added or modified
fuel tank configuration, as described in
paragraph (b)(3) of this section, use the
appropriate FELs with corresponding
production volumes to calculate your
production-weighted average FEL for
the model year. In all other
circumstances, you must use the higher
FEL for the entire family to calculate
your production-weighted average FEL
under subpart H of this part.
(2) You may ask to lower the FEL for
your emission family only if you have
test data from production units showing
that emissions are below the proposed
lower FEL. The lower FEL applies only
for units you produce after we approve
the new FEL. Use the appropriate FELs
with corresponding production volumes
to calculate your production-weighted
average FEL for the model year.
(g) Component manufacturers may not
change an emission family’s FEL under
any circumstances. Changing the FEL
would require submission of a new
application for certification.
mstockstill on PROD1PC66 with RULES2
§ 1060.230
families?
How do I select emission
(a) For purposes of certification,
divide your product line into families of
equipment (or components) that are
expected to have similar emission
characteristics throughout their useful
life.
(b) Group fuel lines into the same
emission family if they are the same in
all the following aspects:
(1) Type of material including barrier
layer.
(2) Production method.
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(3) Types of connectors and fittings
(material, approximate wall thickness,
etc.) for fuel line assemblies certified
together.
(c) Group fuel tanks (or fuel systems
including fuel tanks) into the same
emission family if they are the same in
all the following aspects:
(1) Type of material, including any
pigments, plasticizers, UV inhibitors, or
other additives that are expected to
affect control of emissions.
(2) Production method.
(3) Relevant characteristics of fuel cap
design for fuel systems subject to
diurnal emission requirements.
(4) Gasket material.
(5) Emission control strategy.
(6) Family emission limit, if
applicable.
(d) Group other fuel-system
components and equipment into the
same emission family if they are the
same in all the following aspects:
(1) Emission control strategy and
design.
(2) Type of material (such as type of
charcoal used in a carbon canister). This
criteria does not apply for materials that
are unrelated to emission control
performance.
(3) The fuel systems meet the running
loss emission standard based on the
same type of compliance demonstration
specified in § 1060.104(b), if applicable.
(e) You may subdivide a group of
equipment or components that are
identical under paragraphs (b) through
(d) of this section into different
emission families if you show the
expected emission characteristics are
different during the useful life.
(f) In unusual circumstances, you may
group equipment or components that
are not identical with respect to the
things listed in paragraph (b) through
(d) of this section into the same
emission family if you show that their
emission characteristics during the
useful life will be similar. The
provisions of this paragraph (f) do not
exempt any engines or equipment from
meeting all the applicable standards and
requirements in subpart B of this part.
(g) Emission families may include
components used in multiple
equipment categories. Such families are
covered by a single certificate. For
example, a single emission family may
contain fuel tanks used in both Small SI
equipment and Marine SI vessels.
§ 1060.235 What emission testing must I
perform for my application for a certificate
of conformity?
This section describes the emission
testing you must perform to show
compliance with the emission standards
in subpart B of this part.
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(a) Test your products using the
procedures and equipment specified in
subpart F of this part.
(b) Select an emission-data unit from
each emission family for testing. If you
are certifying with a family emission
limit, you must test at least three
emission-data units. In general, you
must test a preproduction product that
will represent actual production.
However, for fuel tank permeation, you
may test a tank with standardized
geometry provided that it is made of the
same material(s) and appropriate wall
thickness. In general, the test
procedures specify that components or
systems be tested rather than complete
equipment. For example, to certify your
family of Small SI equipment, you
would need to test a sample of fuel line
for permeation emissions and a fuel
tank for permeation emissions. Note that
paragraph (e) of this section and
§ 1060.240 allow you in certain
circumstances to certify without testing
an emission-data unit from the emission
family. Select test components that are
most likely to exceed (or have emissions
nearer to) the applicable emission
standards as follows:
(1) For fuel tanks, consider the
following factors associated with higher
emission levels:
(i) Smallest average wall thickness (or
barrier thickness, as appropriate).
(ii) Greatest extent of pinch welds for
tanks using barrier technologies.
(iii) Greatest relative area of gasket
material, especially if gaskets are made
of high-permeation materials.
(2) For fuel lines, consider the
following factors associated with higher
emission levels:
(i) Smallest average wall thickness (or
barrier thickness, as appropriate).
(ii) Smallest inner diameter.
(c) You may not do maintenance on
emission-data units.
(d) We may measure emissions from
any of your products from the emission
family, as follows:
(1) You must supply your products to
us if we choose to perform confirmatory
testing.
(2) If we measure emissions on one of
your products, the results of that testing
become the official emission results for
the emission family. Unless we later
invalidate these data, we may decide
not to consider your data in determining
if your emission family meets applicable
requirements.
(e) You may ask to use carryover
emission data from a previous
production period instead of doing new
tests, but only if all the following are
true:
(1) The emission family from the
previous production period differs from
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the current emission family only with
respect to production period or other
characteristics unrelated to emissions.
You may also ask to add a configuration
subject to § 1060.225.
(2) The emission-data unit from the
previous production period remains the
appropriate emission-data unit under
paragraph (b) of this section. For
example, you may not carryover
emission data for your family of nylon
fuel tanks if you have added a thinnerwalled fuel tank than was tested
previously.
(3) The data show that the emissiondata unit would meet all the
requirements that apply to the emission
family covered by the application for
certification.
(f) We may require you to test another
unit of the same or different
configuration in addition to the unit(s)
tested under paragraph (b) of this
section.
(g) If you use an alternate test
procedure under § 1060.505, and later
testing shows that such testing does not
produce results that are equivalent to
the procedures specified in this part, we
may reject data you generated using the
alternate procedure.
mstockstill on PROD1PC66 with RULES2
§ 1060.240 How do I demonstrate that my
emission family complies with evaporative
emission standards?
(a) For purposes of certification, your
emission family is considered in
compliance with an evaporative
emission standard in subpart B of this
part if you do either of the following:
(1) You have test results showing a
certified emission level from the fuel
tank or fuel line (as applicable) in the
family are at or below the applicable
standard.
(2) You comply with design
specifications as specified in paragraphs
(d) through (f) of this section.
(b) Your emission family is deemed
not to comply if any fuel tank or fuel
line representing that family has an
official emission result above the
standard.
(c) Round each official emission result
to the same number of decimal places as
the emission standard.
(d) You may demonstrate for
certification that your emission family
complies with the fuel tank permeation
standards specified in § 1060.103 with
any of the following control
technologies:
(1) A coextruded high-density
polyethylene fuel tank with a
continuous ethylene vinyl alcohol
barrier layer (with not more than 40
molar percent ethylene) making up at
least 2 percent of the fuel tank’s overall
wall thickness with any of the following
gasket and fuel-cap characteristics:
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(i) No nonmetal gaskets or fuel caps.
(ii) All nonmetal gaskets and fuel caps
made from low-permeability materials.
(iii) Nonmetal gaskets and fuel caps
that are not made from low-permeability
materials up to the following limits:
(A) Gaskets with a total exposed
surface area less than 0.25 percent of the
total inside surface area of the fuel tank.
For example, a fuel tank with an inside
surface area of 0.40 square meters may
use high-permeation gasket material
representing a surface area of up to
1,000 mm2 (0.25% × 1⁄100 × 0.40 m2 ×
1,000,000 mm2/m2). Determine surface
area based on the amount of material
exposed to liquid fuel.
(B) Fuel caps directly mounted to the
fuel tank with the surface area of the
fuel cap less than 3.0 percent of the total
inside surface area of the fuel tank. Use
the smallest inside cross-sectional area
of the opening on which the cap is
mounted as the fuel cap’s surface area.
(2) A metal fuel tank with the gasket
and fuel-cap characteristics meeting the
specifications in paragraphs (d)(1)(i)
through (iii) of this section.
(e) You may demonstrate for
certification that your emission family
complies with the diurnal emission
standards specified in § 1060.105 with
any of the following control
technologies:
(1) A Marine SI fuel tank sealed up to
a positive pressure of 7.0 kPa (1.0 psig);
however, the fuel tank may contain air
inlets that open when there is a vacuum
pressure inside the tank.
(2) A Marine SI fuel tank equipped
with a passively purged carbon canister
that meets the requirements of this
paragraph (e)(2). The carbon must
adsorb no more than 0.5 grams of water
per gram of carbon at 90% relative
humidity and a temperature of 25±5 °C.
The carbon granules must have a
minimum mean diameter of 3.1 mm
based on the procedures in ASTM
D2862 (incorporated by reference in
§ 1060.810). The carbon must also pass
a dust attrition test based on ASTM
D3802 (incorporated by reference in
§ 1060.810), except that hardness is
defined as the ratio of mean particle
diameter before and after the test and
the procedure must involve twenty 1⁄2inch steel balls and ten 3⁄4-inch steel
balls. Use good engineering judgment in
the structural design of the carbon
canister. The canister must have a
volume compensator or some other
device to prevent the carbon pellets
from moving within the canister as a
result of vibration or changing
temperature. The canister must have a
minimum working capacity as follows:
(i) You may use the measurement
procedures specified by the California
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Air Resources Board in Attachment 1 to
TP–902 to show that canister working
capacity is least 3.6 grams of vapor
storage capacity per gallon of nominal
fuel tank capacity (or 1.4 grams of vapor
storage capacity per gallon of nominal
fuel tank capacity for fuel tanks used in
nontrailerable boats). TP–902 is part of
Final Regulation Order, Article 1,
Chapter 15, Division 3, Title 13,
California Code of Regulations, July 26,
2004 as adopted by the California Air
Resources Board (incorporated by
reference in § 1060.810).
(ii) You may produce canisters with a
minimum carbon volume of 0.040 liters
per gallon of nominal fuel tank capacity
(or 0.016 liters per gallon for fuel tanks
used in nontrailerable boats). The
carbon canister must have a minimum
effective length-to-diameter ratio of 3.5
and the vapor flow must be directed
with the intent of using the whole
carbon bed. The carbon must have a
minimum carbon working capacity of 90
grams per liter.
(f) We may establish additional design
certification options where we find that
new test data demonstrate that the use
of a different technology design will
ensure compliance with the applicable
emission standards.
(g) You may not establish a family
emission limit below the emission
standard for components certified based
on design specifications under this
section even if actual emission rates are
much lower.
§ 1060.250
What records must I keep?
(a) Organize and maintain the
following records:
(1) A copy of all applications and any
summary information you send us.
(2) Any of the information we specify
in § 1060.205 that you were not required
to include in your application.
(3) A detailed history of each
emission-data unit. For each emission
data unit, include all of the following:
(i) The emission-data unit’s
construction, including its origin and
buildup, steps you took to ensure that
it represents production equipment, any
components you built specially for it,
and all the components you include in
your application for certification.
(ii) All your emission tests, including
documentation on routine and standard
tests, and the date and purpose of each
test.
(iii) All tests to diagnose emission
control performance, giving the date and
time of each and the reasons for the test.
(iv) Any other significant events.
(4) Annual production figures for each
emission family divided by assembly
plant.
(5) Keep a list of equipment
identification numbers for all the
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equipment you produce under each
certificate of conformity.
(b) Keep required data from routine
emission tests (such as temperature
measurements) for one year after we
issue the associated certificate of
conformity. Keep all other information
specified in paragraph (a) of this section
for eight years after we issue your
certificate.
(c) Store these records in any format
and on any media as long as you can
promptly send us organized, written
records in English if we ask for them.
You must keep these records readily
available. We may review them at any
time.
§ 1060.255 What decisions may EPA make
regarding my certificate of conformity?
(a) If we determine your application is
complete and shows that the emission
family meets all the requirements of this
part and the Clean Air Act, we will
issue a certificate of conformity for your
emission family for that production
period. We may make the approval
subject to additional conditions.
(b) We may deny your application for
certification if we determine that your
emission family fails to comply with
emission standards or other
requirements of this part or the Clean
Air Act. We will base our decision on
all available information. If we deny
your application, we will explain why
in writing.
(c) In addition, we may deny your
application or suspend or revoke your
certificate if you do any of the
following:
(1) Refuse to comply with any testing
or reporting requirements.
(2) Submit false or incomplete
information (paragraph (e) of this
section applies if this is fraudulent).
(3) Render inaccurate any test data.
(4) Deny us from completing
authorized activities despite our
presenting a warrant or court order (see
40 CFR 1068.20). This includes a failure
to provide reasonable assistance.
(5) Produce equipment or components
for importation into the United States at
a location where local law prohibits us
from carrying out authorized activities.
(6) Fail to supply requested
information or amend your application
to include all equipment or components
being produced.
(7) Take any action that otherwise
circumvents the intent of the Clean Air
Act or this part.
(d) We may void your certificate if
you do not keep the records we require
or do not give us information when we
ask for it.
(e) We may void your certificate if we
find that you intentionally submitted
false or incomplete information.
(f) If we deny your application or
suspend, revoke, or void your
certificate, you may ask for a hearing
(see § 1060.820).
Subpart D—Production Verification
Testing
§ 1060.301
Manufacturer testing.
(a) Using good engineering judgment,
you must evaluate production samples
to verify that equipment or components
you produce are as specified in the
certificate of conformity. This may
involve testing using certification
procedures or other measurements.
(b) You must give us records to
document your evaluation if we ask for
them.
§ 1060.310
testing.
Supplying products to EPA for
Upon our request, you must supply a
reasonable number of production
samples to us for verification testing.
Subpart E—In-use Testing
§ 1060.401
General Provisions.
We may perform in-use testing of any
equipment or fuel-system components
subject to the standards of this part.
Subpart F—Test Procedures
§ 1060.501
General testing provisions.
(a) This subpart is addressed to you as
a certifying manufacturer but it applies
equally to anyone who does testing for
you.
(b) Unless we specify otherwise, the
terms ‘‘procedures’’ and ‘‘test
procedures’’ in this part include all
aspects of testing, including the
equipment specifications, calibrations,
calculations, and other protocols and
procedural specifications needed to
measure emissions.
(c) The specification for gasoline to be
used for testing is given in 40 CFR
1065.710. Use the grade of gasoline
specified for general testing. For testing
specified in this part that requires a
blend of gasoline and ethanol, blend
this grade of gasoline with fuel-grade
ethanol meeting the specifications of
ASTM D4806 (incorporated by reference
in § 1060.810). You do not need to
measure the ethanol concentration of
such blended fuels and may instead
calculate the blended composition by
assuming that the ethanol is pure and
mixes perfectly with the base fuel. For
example, if you mix 10.0 liters of fuelgrade ethanol with 90.0 liters of
gasoline, you may assume the resulting
mixture is 10.0 percent ethanol. You
may use more or less pure ethanol if you
can demonstrate that it will not affect
your ability to demonstrate compliance
with the applicable emission standards.
Note that unless we specify otherwise,
any references to gasoline-ethanol
mixtures containing a specified ethanol
concentration means mixtures meeting
the provisions of this paragraph (c).
(d) Accuracy and precision of all
temperature measurements must be ±1.0
°C or better. If you use multiple sensors
to measure differences in temperature,
calibrate the sensors so they will be
within 0.5 °C of each other when they
are in thermal equilibrium at a point
within the range of test temperatures
(use the starting temperature in Table 1
to § 1060.525 unless this is not feasible).
(e) Accuracy and precision of mass
balances must be sufficient to ensure
accuracy and precision of two percent
or better for emission measurements for
products at the maximum level allowed
by the standard. The readability of the
display may not be coarser than half of
the required accuracy and precision.
Examples are shown in the following
table:
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Example #1
Applicable standard ............................................................
Internal surface area ..........................................................
Length of test .....................................................................
Maximum allowable mass change .....................................
Required accuracy and precision .......................................
Required readability ...........................................................
§ 1060.505
Other procedures.
(a) Your testing. The procedures in
this part apply for all testing you do to
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Example #2
1.5 g/m2/day ........................
1.15 m2 ................................
14 days ................................
24.15 g ................................
±0.483 g or better ...............
0.1 g or better .....................
1.5 g/m2/day ........................
0.47 m2 ................................
14 days ................................
9.87 g ..................................
±0.197 g or better ...............
0.1 g or better .....................
show compliance with emission
standards, with certain exceptions listed
in this section.
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Example #3
15 g/m2/day.
0.070 m2.
28 days.
1.96 g.
±0.0392 g or better.
0.01 g or better.
(b) Our testing. These procedures
generally apply for testing that we do to
determine if your equipment complies
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with applicable emission standards. We
may perform other testing as allowed by
the Clean Air Act.
(c) Exceptions. We may allow or
require you to use procedures other than
those specified in this part in the
following cases:
(1) You may request to use special
procedures if your equipment cannot be
tested using the specified procedures.
We will approve your request if we
determine that it would produce
emission measurements that represent
in-use operation and we determine that
it can be used to show compliance with
the requirements of the standard-setting
part.
(2) You may ask to use emission data
collected using other procedures, such
as those of the California Air Resources
Board or the International Organization
for Standardization. We will approve
this only if you show us that using these
other procedures does not affect your
ability to show compliance with the
applicable emission standards. This
generally requires emission levels to be
far enough below the applicable
emission standards so any test
differences do not affect your ability to
state unconditionally that your
equipment will meet all applicable
emission standards when tested using
the specified test procedures.
(3) You may request to use alternate
procedures that are equivalent to
allowed procedures or are more accurate
or more precise than allowed
procedures. See 40 CFR 1065.12 for a
description of the information that is
generally required to show that an
alternate test procedure is equivalent.
(4) The test procedures are specified
for gasoline-fueled equipment. If your
equipment will use another volatile
liquid fuel instead of gasoline, use a test
fuel that is representative of the fuel that
will be used with the equipment in use.
You may ask us to approve other
changes to the test procedures to reflect
the effects of using a fuel other than
gasoline.
(d) Approval. If we require you to
request approval to use other
procedures under paragraph (c) of this
section, you may not use them until we
approve your request.
§ 1060.510 How do I test EPA LowEmission Fuel Lines for permeation
emissions?
For EPA Low-Emission Fuel Lines,
measure emissions according to SAE
J2260, which is incorporated by
reference in § 1054.810.
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§ 1060.515 How do I test EPA Nonroad
Fuel Lines and EPA Cold-Weather Fuel
Lines for permeation emissions?
Measure emission as follows for EPA
Nonroad Fuel Lines and EPA ColdWeather Fuel Lines:
(a) Prior to permeation testing, use
good engineering judgment to
precondition the fuel line by filling it
with the fuel specified in this paragraph
(a), sealing the openings, and soaking it
for at least four weeks at 43 ±5 °C or
eight weeks at 23 ± 5 °C.
(1) For EPA Nonroad Fuel Lines, use
Fuel CE10, which is Fuel C as specified
in ASTM D471 (incorporated by
reference in § 1054.810) blended with
ethanol such that the blended fuel has
10.0 ± 1.0 percent ethanol by volume.
(2) For EPA Cold-Weather Fuel Lines,
use gasoline blended with ethanol such
that the blended fuel has 10.0 ± 1.0
percent ethanol by volume.
(b) Drain the fuel line and refill it
immediately with the fuel specified in
paragraph (a) of this section. Be careful
not to spill any fuel.
(c) Measure fuel line permeation
emissions using the equipment and
procedures for weight-loss testing
specified in SAE J30 or SAE J1527
(incorporated by reference in
§ 1054.810). Start the measurement
procedure within 8 hours after draining
and refilling the fuel line. Perform the
emission test over a sampling period of
14 days.
(d) Use good engineering judgment to
test fuel line segments with short length
or narrow inner diameter. For example,
size the fuel reservoir appropriately for
the tested fuel line and take steps to
eliminate air bubbles from narrowdiameter fuel lines.
§ 1060.520 How do I test fuel tanks for
permeation emissions?
Measure permeation emissions by
weighing a sealed fuel tank before and
after a temperature-controlled soak.
(a) Preconditioning durability testing.
Take the following steps before an
emission test, in any order, if your
emission control technology involves
surface treatment or other postprocessing treatments such as an epoxy
coating:
(1) Pressure cycling. Perform a
pressure test by sealing the tank and
cycling it between +13.8 and ¥1.7 kPa
(+2.0 and ¥0.5 psig) for 10,000 cycles
at a rate of 60 seconds per cycle. The
purpose of this test is to represent
environmental wall stresses caused by
pressure changes and other factors (such
as vibration or thermal expansion). If
your tank cannot be tested using the
pressure cycles specified by this
paragraph (a)(1), you may ask to use
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special test procedures under
§ 1060.505.
(2) UV exposure. Perform a sunlightexposure test by exposing the tank to an
ultraviolet light of at least 24 W/m2
(0.40 W-hr/m2/min) on the tank surface
for at least 450 hours. Alternatively, the
fuel tank may be exposed to direct
natural sunlight for an equivalent period
of time as long as you ensure that the
tank is exposed to at least 450 daylight
hours.
(3) Slosh testing. Perform a slosh test
by filling the tank to 40–50 percent of
its capacity with the fuel specified in
paragraph (e) of this section and rocking
it at a rate of 15 cycles per minute until
you reach one million total cycles. Use
an angle deviation of +15° to ¥15° from
level.
(b) Preconditioning fuel soak. Take
the following steps before an emission
test:
(1) Fill the tank with the fuel
specified in paragraph (e) of this
section, seal it, and allow it to soak at
28 ±5°C for at least 20 weeks.
Alternatively, the tank may be soaked
for at least 10 weeks at 43±5°C. You may
count the time of the preconditioning
steps in paragraph (a) of this section as
part of the preconditioning fuel soak as
long as the ambient temperature
remains within the specified
temperature range and the fuel tank is
at least 40 percent full; you may add or
replace fuel as needed to conduct the
specified durability procedures.
(2) Empty the fuel tank and
immediately refill it with the specified
test fuel to its nominal capacity. Be
careful not to spill any fuel.
(3) Perform durability cycles on fuel
caps intended for use with handheld
equipment by putting the fuel cap on
and taking it off 300 times. Tighten the
fuel cap each time in a way that
represents the typical in-use experience.
(4) Allow the tank and its contents to
equilibrate to the temperatures specified
in paragraph (d)(7) of this section. Seal
the fuel tank as described in paragraph
(b)(5) of this section once the fuel
temperatures are stabilized at the test
temperature. You must seal the tank no
more than eight hours after refueling.
Until the fuel tank is sealed, take steps
to minimize the vapor losses from the
fuel tank, such as keeping the fuel cap
loose on the fuel inlet or routing vapors
through a vent hose.
(5) Seal the fuel tank as follows:
(i) If fuel tanks are designed for use
with a filler neck such that the fuel cap
is not directly mounted on the fuel tank,
you may seal the fuel inlet with a
nonpermeable covering.
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(ii) If fuel tanks are designed with fuel
caps directly mounted on the fuel tank,
take one of the following approaches:
(A) Use a production fuel cap
expected to have permeation emissions
at least as high as the highest-emitting
fuel cap that you expect to be used with
fuel tanks from the emission family. It
would generally be appropriate to
consider an HDPE fuel cap with a nitrile
rubber seal to be worst-case.
(B) You may seal the fuel inlet with
a nonpermeable covering if you
separately measure the permeation from
a worst-case fuel cap as described in
§ 1060.521.
(C) If you use or specify a fuel gasket
made of low-permeability material, you
may seal the fuel inlet with a
nonpermeable covering and calculate an
emission rate for the complete fuel tank
using a default value of 30 g/m2/day for
the fuel cap (or 50 g/m2/day for testing
at 40°C). Use the smallest inside crosssectional area of the opening on which
the cap is mounted as the fuel cap’s
surface area.
(iii) Openings that are not normally
sealed on the fuel tank (such as hoseconnection fittings and vents in fuel
caps) may be sealed using
nonpermeable fittings such as metal or
fluoropolymer plugs.
(iv) Openings for petcocks that are
designed for draining fuel may be sealed
using nonpermeable fittings such as
metal or fluoropolymer plugs.
(v) Openings for grommets may be
sealed using nonpermeable fittings such
as metal or fluoropolymer plugs.
(vi) Rather than sealing a fuel tank
with nonpermeable fittings, you may
produce a fuel tank for testing without
machining or stamping those holes.
(c) Reference tank. A reference tank is
required to correct for buoyancy effects
that may occur during testing. Prepare
the reference tank as follows:
(1) Obtain a second tank that is
identical to the test tank. You may not
use a tank that has previously contained
fuel or any other contents that might
affect its mass stability.
(2) Fill the reference tank with enough
glass beads (or other inert material) so
the mass of the reference tank is
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approximately the same as the test tank
when filled with fuel. Considering the
performance characteristics of your
balance, use good engineering judgment
to determine how similar the mass of
the reference tank needs to be to the
mass of the test tank.
(3) Ensure that the inert material is
dry.
(4) Seal the tank.
(d) Permeation test run. To run the
test, take the following steps after
preconditioning:
(1) Determine the fuel tank’s internal
surface area in square-meters, accurate
to at least three significant figures. You
may use less accurate estimates of the
surface area if you make sure not to
overestimate the surface area.
(2) Weigh the sealed test tank and
record the weight. Place the reference
tank on the balance and tare it so it
reads zero. Place the sealed test tank on
the balance and record the difference
between the test tank and the reference
tank. This value is Mo. Take this
measurement directly after sealing the
test tank as specified in paragraphs
(b)(4) and (5) of this section.
(3) Carefully place the tank within a
temperature-controlled room or
enclosure. Do not spill or add any fuel.
(4) Close the room or enclosure as
needed to control temperatures and
record the time. However, you may need
to take steps to prevent an accumulation
of hydrocarbon vapors in the room or
enclosure that might affect the degree to
which fuel permeates through the fuel
tank. This might simply involve passive
ventilation to allow fresh air exchanges.
(5) Ensure that the measured
temperature in the room or enclosure
stays within the temperatures specified
in paragraph (d)(6) of this section.
(6) Leave the tank in the room or
enclosure for the duration of the test
run.
(7) Hold the temperature of the room
or enclosure at 28 ± 2 °C; measure and
record the temperature at least daily.
You may alternatively hold the
temperature of the room or enclosure at
40 ± 2 °C to demonstrate compliance
with the alternative standards specified
in § 1060.103(b).
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(8) Measure weight loss daily by
retaring the balance using the reference
tank and weighing the sealed test tank.
Calculate the cumulative weight loss in
g/m2/day for each measurement.
Calculate the coefficient of
determination, r2, based on a linear plot
of cumulative weight loss vs. test days
as described in 40 CFR 1065.602(k).
Continue testing for ten full days or, if
r2 is below 0.95, continue testing until
r2 is at or above 0.95. If r2 is not at or
above 0.95 within 20 days of testing,
discontinue the test and precondition
the fuel tank further until it has
stabilized emission levels, then repeat
the testing. The daily measurements
must be at approximately the same time
each day. You may omit up to two daily
measurements in any seven-day period.
(9) Record the difference in mass
between the reference tank and the test
tank for each measurement. This value
is Mi, where i is a counter representing
the number of days elapsed. Subtract Mi
from Mo and divide the difference by
the internal surface area of the fuel tank.
Divide this g/m2 value by the number of
test days (using at least two decimal
places) to calculate the emission rate in
g/m2/day. Example: If a tank with an
internal surface area of 0.720 m2
weighed 1.31 grams less than the
reference tank at the beginning of the
test and weighed 9.86 grams less than
the reference tank after soaking for 10.03
days, the emission rate would be—
((¥1.31 g) ¥ (¥9.82 g)) / 0.720 m2 /
10.03 days = 1.36 g/m2/day.
(10) Round your result to the same
number of decimal places as the
emission standard.
(e) Fuel specifications. Use gasoline
blended with ethanol such that the
blended fuel has 10.0 ± 1.0 percent
ethanol by volume as specified in
§ 1060.501. As an alternative, you may
use Fuel CE10, as described in
§ 1060.515(a)(1).
(f) Flow chart. The following figure
presents a flow chart for the permeation
testing described in this section:
BILLING CODE 6560–50–P
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§ 1060.521 How do I test fuel caps for
permeation emissions?
If you measure a fuel tank’s
permeation emissions with a
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nonpermeable covering in place of the
fuel cap under § 1060.520(b)(5)(ii)(B),
you must separately measure
permeation emissions from a fuel cap.
You may show that your fuel tank and
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fuel cap meet emission standards by
certifying them separately or by
combining the separate measurements
into a single emission rate based on the
relative surface areas of the fuel tank
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and fuel cap. However, you may not
combine these emission measurements
if you test the fuel cap at a nominal
temperature of 28 °C and you test the
fuel tank at 40 °C. Measure the fuel cap’s
permeation emissions as follows:
(a) Select a fuel cap expected to have
permeation emissions at least as high as
the highest-emitting fuel cap that you
expect to be used with fuel tanks from
the emission family. Include a gasket
that represents production models. If
the fuel cap includes vent paths, seal
these vents as follows:
(1) If the vent path is through grooves
in the gasket, you may use another
gasket with no vent grooves if it is
otherwise the same as a production
gasket.
(2) If the vent path is through the cap,
seal any vents for testing.
(b) Attach the fuel cap to a fuel tank
with a capacity of at least one liter made
of metal or some other impermeable
material.
(c) Use the procedures specified in
§ 1060.520 to measure permeation
emissions. Calculate emission rates
using the smallest inside cross sectional
area of the opening on which the cap is
mounted as the fuel cap’s surface area.
§ 1060.525 How do I test fuel systems for
diurnal emissions?
Use the procedures of this section to
determine whether your fuel tanks meet
diurnal emission standards as specified
in § 1060.105.
(a) Except as specified in paragraph
(c) of this section, use the following
procedure to measure diurnal
emissions:
(1) Diurnal measurements are based
on a representative temperature cycle.
For marine fuel tanks, the temperature
cycle specifies fuel temperatures rather
than ambient temperatures. The
applicable temperature cycle is
indicated in the following table:
TABLE 1 TO § 1060.525—DIURNAL TEMPERATURE PROFILES FOR FUEL TANKS
Ambient Temperature Profile for
Land-based Fuel
Tanks (°C)
Time (hours)
General Fuel
Temperature
Profile for Installed
Marine Fuel Tanks
(°C)
Fuel Temperature
Profile for Marine
Fuel Tanks
Installed in
Nontrailerable
Boats (°C)
22.2
22.5
24.2
26.8
29.6
31.9
33.9
35.1
35.4
35.6
35.3
34.5
33.2
31.4
29.7
28.2
27.2
26.1
25.1
24.3
23.7
23.3
22.9
22.6
22.2
25.6
25.7
26.5
27.9
29.2
30.4
31.4
32.0
32.2
32.2
32.1
31.7
31.0
30.2
29.3
28.6
28.0
27.5
27.0
26.6
26.3
26.1
25.9
25.7
25.6
27.6
27.6
27.9
28.5
29.0
29.5
29.9
30.1
30.2
30.2
30.2
30.0
29.7
29.4
29.1
28.8
28.5
28.3
28.1
28.0
27.9
27.8
27.7
27.6
27.6
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(2) Fill the fuel tank to 40 percent of
nominal capacity with the gasoline
specified in 40 CFR 1065.710 for general
testing.
(3) Install a vapor line from any vent
ports that would not be sealed in the
final in-use configuration. Use a length
of vapor line representing the largest
inside diameter and shortest length that
would be expected with the range of inuse installations for the emission family.
(4) Stabilize the fuel tank at the
starting temperature of the applicable
temperature profile from paragraph
(a)(1) of this section. For sealed fuel
systems, replace the fuel cap once the
fuel reaches equilibrium at the
appropriate starting temperature.
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(5) If the fuel tank is equipped with
a carbon canister, load the canister with
butane or gasoline vapors to its canister
working capacity as specified in
§ 1060.240(e)(2)(i) and attach it to the
fuel tank in a way that represents a
typical in-use configuration.
(6) Place the fuel tank with the carbon
canister and vent line in a SHED
meeting the specifications of 40 CFR
86.107–96(a)(1). Follow the applicable
temperature trace from paragraph (a)(1)
of this section for one 24-hour period.
You need not measure emissions during
this stabilization step.
(7) As soon as possible after the
stabilization in paragraph (a)(6) of this
section, purge the SHED and follow the
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applicable temperature trace from
paragraph (a)(1) of this section for three
consecutive 24-hour periods. Start
measuring emissions when you start the
temperature profile. The end of the first,
second, and third emission sampling
periods must occur 1440 ± 6, 2880 ± 6,
and 4320 ± 6 minutes, respectively, after
starting the measurement procedure.
Use the highest of the three emission
levels to determine whether your fuel
tank meets the diurnal emission
standard.
(8) For emission control technologies
that rely on a sealed fuel system, you
may omit the stabilization step in
paragraph (a)(6) of this section and the
last two 24-hour periods of emission
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measurements in paragraph (a)(7) of this
section. For purposes of this paragraph
(a), sealed fuel systems include those
that rely on pressure-relief valves,
limiting flow orifices, bladder fuel
tanks, and volume-compensating air
bags.
(b) You may subtract your fuel tank’s
permeation emissions from the
measured diurnal emissions if the fuel
tank is preconditioned with diurnal test
fuel as described in § 1060.520(b) or if
you use good engineering judgment to
otherwise establish that the fuel tank
has stabilized permeation emissions.
Measure permeation emissions for
subtraction as specified in § 1060.520(c)
and (d) before measuring diurnal
emissions, except that the permeation
measurement must be done with diurnal
test fuel at 28 ± 2 °C. Use appropriate
units and corrections to subtract the
permeation emissions from the fuel tank
during the diurnal emission test. You
may not subtract a greater mass of
emissions under this paragraph (b) than
the fuel tank would emit based on
meeting the applicable emission
standard for permeation.
Subpart G—Special Compliance
Provisions
mstockstill on PROD1PC66 with RULES2
§ 1060.601 How do the prohibitions of 40
CFR 1068.101 apply with respect to the
requirements of this part?
(a) As described in § 1060.1, fuel
tanks and fuel lines that are used with
or intended to be used with new
nonroad engines or equipment are
subject to evaporative emission
standards under this part 1060. This
includes portable marine fuel tanks and
fuel lines and other fuel-system
components associated with portable
marine fuel tanks. Note that § 1060.1
specifies an implementation schedule
based on the date of manufacture of
nonroad equipment, so new fuel tanks
and fuel lines are not subject to
standards under this part 1060 if they
will be installed for use in equipment
built before the specified dates for
implementing the appropriate
standards, subject to the limitations in
paragraph (b) of this section. Except as
specified in paragraph (f) of this section,
fuel-system components that are subject
to permeation or diurnal emission
standards under this part 1060 must be
covered by a valid certificate of
conformity before being introduced into
U.S. commerce to avoid violating the
prohibition of 40 CFR 1068.101(a). To
the extent we allow it under the exhaust
standard-setting part, fuel-system
components may be certified with a
family emission limit higher than the
specified emission standard. The
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provisions of this paragraph (a) do not
apply to fuel caps.
(b) New replacement fuel tanks and
fuel lines must meet the requirements of
this part 1060 if they are intended to be
used with nonroad engines or
equipment regulated under this part
1060, as follows:
(1) Applicability of standards between
January 1, 2012 and December 31, 2019.
Manufacturers, distributors, retailers,
and importers must clearly state on the
packaging for all replacement
components that could reasonably be
used with nonroad engines how such
components may be used consistent
with the prohibition in paragraph (a) of
this section. It is presumed that such
components are intended for use with
nonroad engines regulated under this
part 1060 unless the components, or the
packaging for such components, clearly
identify appropriate restrictions. This
requirement does not apply for
components that are clearly not
intended for use with fuels.
(2) Applicability of standards after
January 1, 2020. Starting January 1,
2020 it is presumed that replacement
components will be used with nonroad
engines regulated under this part 1060
if they can reasonably be used with such
engines. Manufacturers, distributors,
retailers, and importers are therefore
obligated to take reasonable steps to
ensure that any uncertified components
are not used to replace certified
components. This would require
labeling the components and may also
require restricting the sales and
requiring the ultimate purchaser to
agree to not use the components
inappropriately. This requirement does
not apply for components that are
clearly not intended for use with fuels.
(3) Applicability of the tampering
prohibition. If a fuel tank or fuel line
needing replacement was certified to
meet the emission standards in this part
with a family emission limit below the
otherwise applicable standard, the new
replacement fuel tank or fuel line must
be certified to current emission
standards, but need not be certified with
the same or lower family emission limit
to avoid violating the tampering
prohibition in 40 CFR 1068.101(b)(1).
(c) [Reserved]
(d) Manufacturers that generate or use
evaporative emission credits related to
Marine SI engines in 40 CFR part 1045
or Small SI engines in 40 CFR part 1054
are subject to the emission standards for
which they are generating or using
evaporative emission credits. These
engines or equipment must therefore be
covered by a valid certificate of
conformity showing compliance with
emission-credit provisions before being
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introduced into U.S. commerce to avoid
violating the prohibition of 40 CFR
1068.101(a).
(e) If there is no valid certificate of
conformity for any given evaporative
emission standard for new equipment,
the manufacturers of the engine,
equipment and fuel-system components
are each liable for violations of the
prohibited acts with respect to the fuel
systems and fuel-system components
they have introduced into U.S.
commerce, including fuel systems and
fuel-system components installed in
engines or equipment at the time the
engines or equipment are introduced
into U.S. commerce.
(f) If you manufacture fuel lines or
fuel tanks that are subject to the
requirements of this part as described in
paragraph (a) of this section, 40 CFR
1068.101(a) does not prohibit you from
shipping your products directly to an
equipment manufacturer or another
manufacturer from which you have
received a written commitment to be
responsible for certifying the
components as required under this part
1060. This includes SHED-based
certification of Small SI equipment as
described in § 1060.105. If you ship fuel
lines or fuel tanks under this paragraph
(f), you must include documentation
that accompanies the shipped products
identifying the name and address of the
company receiving shipment and stating
that the fuel lines or fuel tanks are
exempt under the provisions of 40 CFR
1060.601(f).
(g) If new evaporative emission
standards apply in a given model year,
your equipment in that model year must
have fuel-system components that are
certified to the new standards, except
that you may continue to use up your
normal inventory of earlier fuel-system
components that were built before the
date of the new or changed standards.
For example, if your normal inventory
practice is to keep on hand a one-month
supply of fuel tanks based on your
upcoming production schedules, and a
new tier of standards starts to apply for
the 2012 model year, you may order fuel
tanks based on your normal inventory
requirements late in the fuel tank
manufacturer’s 2011 model year and
install those fuel tanks in your
equipment, regardless of the date of
installation. Also, if your model year
starts before the end of the calendar year
preceding new standards, you may use
fuel-system components from the
previous model year (or uncertified
components if no standards were in
place) for those units you produce
before January 1 of the year that new
standards apply. If emission standards
do not change in a given model year,
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you may continue to install fuel-system
components from the previous model
year without restriction. You may not
circumvent the provisions of 40 CFR
1068.101(a)(1) by stockpiling fuelsystem components that were built
before new or changed standards take
effect.
mstockstill on PROD1PC66 with RULES2
§ 1060.605 Exemptions from evaporative
emission standards.
(a) Except as specified in the exhaust
standard-setting part and paragraph (b)
of this section, equipment using an
engine that is exempt from exhaust
emission standards under the provisions
in 40 CFR part 1068, subpart C or D, is
also exempt from the requirements of
this part 1060. For example, engines or
equipment exempted from exhaust
emission standards for purposes of
national security do not need to meet
evaporative emission standards. Also,
any engine that is exempt from emission
standards because it will be used solely
for competition does not need to meet
evaporative emission standards.
Equipment that is exempt from all
exhaust emission standards under the
standard-setting part are also exempt
from the requirements of this part 1060;
however, this does not apply for engines
that must meet a less stringent exhaust
emission standard as a condition of the
exemption.
(b) Engines produced under the
replacement-engine exemption in 40
CFR 1068.240 must use fuel-system
components that meet the evaporative
emission standards based on the model
year of the engine being replaced subject
to the provisions of 40 CFR 1068.265. If
no evaporative emission standards
applied at that time, no requirements
related to evaporative emissions apply
to the new engine. Installing a
replacement engine does not change the
applicability of requirements for the
equipment into which the replacement
engine is installed.
(c) Engines or equipment that are
temporarily exempt from EPA exhaust
emission standards are also exempt
from the requirements of this part 1060
for the same period as the exhaust
exemption.
(d) For equipment powered by more
than one engine, all the engines
installed in the equipment must be
exempt from all applicable EPA exhaust
emission standards for the equipment to
also be exempt under paragraph (a) or
(b) of this section.
(e) In unusual circumstances, we may
exempt components or equipment from
the requirements of this part 1060 even
if the equipment is powered by one or
more engines that are subject to EPA
exhaust emission standards. See 40 CFR
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part 1068. Such exemptions will be
limited to:
(1) Testing. See 40 CFR 1068.210.
(2) National security. See 40 CFR
1068.225.
(3) Economic hardship. See 40 CFR
1068.245 and 1068.250.
(f) Evaporative emission standards
generally apply based on the model year
of the equipment, which is determined
by the equipment’s date of final
assembly. However, in the first year of
new emission standards, equipment
manufacturers may apply evaporative
emission standards based on the model
year of the engine as shown on the
engine’s emission control information
label. For example, for fuel tank
permeation standards starting in 2012,
equipment manufacturers may order a
batch of 2011 model year engines for
installation in 2012 model year
equipment, subject to the antistockpiling provisions of 40 CFR
1068.105(a). The equipment with the
2011 model year engines would not
need to meet fuel tank permeation
standards as long as the equipment is
fully assembled by December 31, 2012.
§ 1060.640 What special provisions apply
to branded equipment?
The following provisions apply if you
identify the name and trademark of
another company instead of your own
on your emission control information
label for equipment, as provided by
§§ 1060.135 and 1060.137:
(a) You must have a contractual
agreement with the other company that
obligates that company to take the
following steps:
(1) Meet the emission warranty
requirements that apply under
§ 1060.120. This may involve a separate
agreement involving reimbursement of
warranty-related expenses.
(2) Report all warranty-related
information to the certificate holder.
(b) In your application for
certification, identify the company
whose trademark you will use and
describe the arrangements you have
made to meet your requirements under
this section.
(c) You remain responsible for
meeting all the requirements of this
chapter, including warranty and defectreporting provisions.
Subpart H—Averaging, Banking, and
Trading Provisions
§ 1060.701
Applicability.
(a) You are allowed to comply with
the emission standards in this part with
evaporative emission credits only if the
exhaust standard-setting part explicitly
allows it for evaporative emissions.
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(b) The following exhaust standardsetting parts allow some use of
evaporative emission credits:
(1) 40 CFR part 1045 for marine
vessels.
(2) 40 CFR part 1051 for recreational
vehicles.
(3) 40 CFR part 1054 for Small SI
equipment.
(c) As specified in 40 CFR part 1048,
there is no allowance to generate or use
emission credits with Large SI
equipment.
§ 1060.705 How do I certify components to
an emission level other than the standard
under this part or use such components in
my equipment?
As specified in this section, a fuelsystem component may be certified to a
family emission limit (FEL) instead of
the otherwise applicable emission
standard. Note that the exhaust
standard-setting part may apply
maximum values for an FEL (i.e., FEL
caps).
(a) Requirements for certifying
component manufacturers. See subpart
C of this part for instructions regarding
the general requirements for certifying
components.
(1) When you submit your application
for certification, indicate the FEL to
which your components will be
certified. This FEL will serve as the
applicable standard for your
component, and the equipment that
uses the component. For example, when
the regulations of this part use the
phrase ‘‘demonstrate compliance with
the applicable emission standard’’ it
will mean ‘‘demonstrate compliance
with the FEL’’ for your component.
(2) You may not change the FEL for
an emission family. To specify a
different FEL for your components, you
must send a new application for
certification for a new emission family.
(3) Unless your FEL is below all
emission standards that could
potentially apply, you must ensure that
all equipment manufacturers that will
use your component are aware of the
limitations regarding the conditions
under which they may use your
component.
(4) It is your responsibility to read the
instructions relative to emission-credit
provisions in the standard-setting parts
identified in § 1060.1.
(b) Requirements for equipment
manufacturers. See subpart C of this
part for instructions regarding your
ability to rely on the component
manufacturer’s certificate.
(1) The FEL of the component will
serve as the applicable standard for your
equipment.
(2) You may not specify more than
one FEL for an emission family at one
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time; however, you may change the FEL
during the model year as described in
§ 1060.225(f).
(3) If the FEL is above the emission
standard you must ensure that the
exhaust standard-setting part allows you
to use evaporative emission credits to
comply with emission standards and
that you will have an adequate source
of evaporative emission credits. You
must certify your equipment as
specified in § 1060.201 and the rest of
subpart C of this part.
Subpart I—Definitions and Other
Reference Information
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§ 1060.801
part?
What definitions apply to this
The following definitions apply to
this part. The definitions apply to all
subparts unless we note otherwise. All
undefined terms have the meaning the
Clean Air Act gives to them. The
definitions follow:
Accuracy and precision means the
sum of accuracy and repeatability, as
defined in 40 CFR 1065.1001. For
example, if a measurement device is
determined to have an accuracy of ±1%
and a repeatability of ±2%, then its
accuracy and precision would be ±3%.
Adjustable parameter means any
device, system, or element of design that
someone can adjust and that, if
adjusted, may affect emissions. You may
ask us to exclude a parameter if you
show us that it will not be adjusted in
use in a way that affects emissions.
Applicable emission standard or
applicable standard means an emission
standard to which a fuel-system
component is subject. Additionally, if a
fuel-system component has been or is
being certified to another standard or
FEL, applicable emission standard
means the FEL or other standard to
which the fuel-system component has
been or is being certified. This
definition does not apply to subpart H
of this part.
Canister working capacity means the
measured amount of hydrocarbon vapor
that can be stored in a canister as
specified in § 1060.240(e)(2)(i).
Carbon working capacity means the
measured amount of hydrocarbon vapor
that can be stored in a given volume of
carbon when tested according to ASTM
D5228 (incorporated by reference in
§ 1060.810). See § 1060.240(e)(2)(ii).
Certification means relating to the
process of obtaining a certificate of
conformity for an emission family that
complies with the emission standards
and requirements in this part.
Certified emission level means the
highest official emission result in an
emission family.
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Clean Air Act means the Clean Air
Act, as amended, 42 U.S.C. 7401–7671q.
Cold-weather equipment is limited to
the following types of handheld
equipment: Chainsaws, cut-off saws,
clearing saws, brush cutters with
engines at or above 40cc, commercial
earth and wood drills, and ice augers.
This includes earth augers if they are
also marketed as ice augers.
Configuration means a unique
combination of hardware (material,
geometry, and size) and calibration
within an emission family. Units within
a single configuration differ only with
respect to normal production variability.
Date of manufacture, means one of
the following with respect to
equipment:
(1) For outboard engines with undercowl fuel tanks and for vessels equipped
with outboard engines and installed fuel
tanks, date of manufacture means the
date on which the fuel tank is installed.
(2) For all other equipment, date of
manufacture has the meaning given in
40 CFR 1068.30.
Days means calendar days unless
otherwise specified. For example, when
we specify working days we mean
calendar days, excluding weekends and
U.S. national holidays.
Designated Compliance Officer means
the Manager, Heavy-Duty and Nonroad
Engine Group (6405-J), U.S.
Environmental Protection Agency, 1200
Pennsylvania Ave., NW., Washington,
DC 20460.
Detachable fuel line means a fuel line
or fuel line assembly intended to be
used with a portable nonroad fuel tank
and which is connected by special
fittings to the fuel tank and/or engine for
easy disassembly. Fuel lines that require
a wrench or other tools to disconnect
are not considered detachable fuel lines.
Diurnal emissions means evaporative
emissions that occur as a result of
venting fuel tank vapors during daily
temperature changes while the engine is
not operating.
Effective length-to-diameter ratio
means the mean vapor path length of a
carbon canister divided by the effective
diameter of that vapor path. The
effective diameter is the diameter of a
circle with the same cross-sectional area
as the average cross-sectional area of the
carbon canister’s vapor path.
Emission control system means any
device, system, or element of design that
controls or reduces the regulated
evaporative emissions from a piece of
nonroad equipment.
Emission-data unit means a fuel line,
fuel tank, fuel system, or fuel-system
component that is tested for
certification. This includes components
tested by EPA.
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Emission family has the meaning
given in § 1060.230.
Emission-related maintenance means
maintenance that substantially affects
emissions or is likely to substantially
affect emission deterioration.
Equipment means vehicles, marine
vessels, and other types of nonroad
equipment that are subject to this part’s
requirements.
Evaporative means relating to fuel
emissions that result from permeation of
fuel through the fuel-system materials or
from ventilation of the fuel system.
Exhaust standard-setting part means
the part in the Code of Federal
Regulations that contains exhaust
emission standards for a particular piece
of equipment (or the engine in that
piece of equipment). For example, the
exhaust standard-setting part for offhighway motorcycles is 40 CFR part
1051. Exhaust standard-setting parts
may include evaporative emission
requirements or describe how the
requirements of this part 1060 apply.
Exposed gasket surface area means
the surface area of the gasket inside the
fuel tank that is exposed to fuel or fuel
vapor. For the purposes of calculating
exposed surface area of a gasket, the
thickness of the gasket and the outside
dimension of the opening being sealed
are used. Gasket overhang into the fuel
tank should be ignored for the purpose
of this calculation.
Family emission limit (FEL) means an
emission level declared by the
manufacturer to serve in place of an
otherwise applicable emission standard
under an ABT program specified by the
exhaust standard-setting part. The
family emission limit must be expressed
to the same number of decimal places as
the emission standard it replaces. The
family emission limit serves as the
emission standard for the emission
family with respect to all required
testing.
Fuel CE10 has the meaning given in
§ 1060.515(a).
Fuel line means hoses or tubing
designed to contain liquid fuel. The
exhaust standard-setting part may
further specify which types of hoses and
tubing are subject to the standards of
this part.
Fuel system means all components
involved in transporting, metering, and
mixing the fuel from the fuel tank to the
combustion chamber(s), including the
fuel tank, fuel tank cap, fuel pump, fuel
filters, fuel lines, carburetor or fuelinjection components, and all fuelsystem vents. In the case where the fuel
tank cap or other components
(excluding fuel lines) are directly
mounted on the fuel tank, they are
considered to be a part of the fuel tank.
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Fuel type means a general category of
fuels such as gasoline or natural gas.
There can be multiple grades within a
single fuel type, such as premium
gasoline, regular gasoline, or gasoline
with 10 percent ethanol.
Gasoline means one of the following:
(1) For in-use fuels, gasoline means
fuel that is commonly and commercially
know as gasoline, including ethanol
blends.
(2) For testing, gasoline has the
meaning given in subpart F of this part.
Good engineering judgment means
judgments made consistent with
generally accepted scientific and
engineering principles and all available
relevant information. See 40 CFR 1068.5
for the administrative process we use to
evaluate good engineering judgment.
High-permeability material means any
nonmetal material that does not qualify
as low-permeability material.
Installed marine fuel tank means a
fuel tank designed for delivering fuel to
a Marine SI engine, excluding portable
marine fuel tanks.
Large SI means relating to engines
that are subject to evaporative emission
standards in 40 CFR part 1048.
Low-permeability material means, for
gaskets, a material with permeation
emission rates at or below 10 (g-mm)/
m2/day when measured according to
SAE J2659 (incorporated by reference in
§ 1060.810), where the test temperature
is 23 °C, the test fuel is Fuel CE10, and
testing immediately follows a four-week
preconditioning soak with the test fuel.
Manufacture means the physical and
engineering process of designing,
constructing, and assembling an engine,
piece of nonroad equipment, or fuelsystem components subject to the
requirements of this part.
Manufacturer has the meaning given
in section 216(1) of the Clean Air Act
(42 U.S.C. 7550(1)). In general, this term
includes:
(1) Any person who manufactures an
engine or piece of nonroad equipment
for sale in the United States or
otherwise introduces a new nonroad
engine or a piece of new nonroad
equipment into U.S. commerce.
(2) Any person who manufactures a
fuel-system component for an engine
subject to the requirements of this part
as described in § 1060.1(a).
(3) Importers who import such
products into the United States.
Marine SI means relating to vessels
powered by engines that are subject to
exhaust emission standards in 40 CFR
part 1045.
Marine vessel has the meaning given
in 40 CFR § 1045.801, which generally
includes all nonroad equipment used as
a means of transportation on water.
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Model year means one of the
following things:
(1) For equipment defined as ‘‘new
nonroad equipment’’ under paragraph
(1) of the definition of ‘‘new nonroad
engine,’’ model year means one of the
following:
(i) Calendar year.
(ii) Your annual new model
production period if it is different than
the calendar year. This must include
January 1 of the calendar year for which
the model year is named. It may not
begin before January 2 of the previous
calendar year and it must end by
December 31 of the named calendar
year.
(2) For other equipment defined as
‘‘new nonroad equipment’’ under
paragraph (2) of the definition of ‘‘new
nonroad engine,’’ model year has the
meaning given in the exhaust standardsetting part.
(3) For other equipment defined as
‘‘new nonroad equipment’’ under
paragraph (3) or paragraph (4) of the
definition of ‘‘new nonroad engine,’’
model year means the model year of the
engine as defined in the exhaust
standard-setting part.
New nonroad equipment means
equipment meeting one or more of the
following criteria:
(1) Nonroad equipment for which the
ultimate purchaser has never received
the equitable or legal title. The
equipment is no longer new when the
ultimate purchaser receives this title or
the product is placed into service,
whichever comes first.
(2) Nonroad equipment that is defined
as new under the exhaust standardsetting part. (Note: equipment that is not
defined as new under the exhaust
standard-setting part may be defined as
new under this definition of ‘‘new
nonroad equipment.’’)
(3) Nonroad equipment with an
engine that becomes new (as defined in
the exhaust standard-setting part) while
installed in the equipment. The
equipment is no longer new when it is
subsequently placed into service. This
paragraph (3) does not apply if the
engine becomes new before being
installed in the equipment.
(4) Nonroad equipment not covered
by a certificate of conformity issued
under this part at the time of
importation and manufactured after the
requirements of this part start to apply
(see § 1060.1). The equipment is no
longer new when it is subsequently
placed into service. Importation of this
kind of new nonroad equipment is
generally prohibited by 40 CFR part
1068.
Nominal capacity means a fuel tank’s
volume as specified by the fuel tank
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manufacturer, using at least two
significant figures, based on the
maximum volume of fuel the tank can
hold with standard refueling
techniques.
Nonroad engine has the meaning we
give in 40 CFR 1068.30. In general this
means all internal-combustion engines
except motor vehicle engines, stationary
engines, engines used solely for
competition, or engines used in aircraft.
This part does not apply to all nonroad
engines (see § 1060.1).
Nonroad equipment means a piece of
equipment that is powered by or
intended to be powered by one or more
nonroad engines. Note that §§ 1060.5
and 1060.601 describes how we treat
outboard engines, portable marine fuel
tanks, and associated fuel-system
components as nonroad equipment
under this part 1060.
Nontrailerable boat means a vessel
whose length is 26.0 feet or more, or
whose width is more than 8.5 feet.
Official emission result means the
measured emission rate for an emissiondata unit.
Placed into service means put into
initial use for its intended purpose.
Portable marine fuel tank means a
portable fuel tank that is used or
intended to be used to supply fuel to a
marine engine during operation.
Portable nonroad fuel tank means a
fuel tank that meets each of the
following criteria:
(1) It has design features indicative of
use in portable applications, such as a
carrying handle and fuel line fitting that
can be readily attached to and detached
from a nonroad engine.
(2) It has a nominal fuel capacity of
12 gallons or less.
(3) It is designed to supply fuel to an
engine while the engine is operating.
(4) It is not used or intended to be
used to supply fuel to a marine engine.
Production period means the period
in which a component or piece of
equipment will be produced under a
certificate of conformity. A given
production period for an emission
family may not include components
certified using different test data. A
production period may not exceed five
years for certified components. Note
that the definition of model year
includes specifications related to
production periods for which a
certificate is valid for equipment.
Recreational vehicle means vehicles
that are subject to evaporative emission
standards in 40 CFR part 1051. This
generally includes engines that will be
installed in recreational vehicles if the
engines are certified separately under 40
CFR 1051.20.
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Relating to as used in this section
means relating to something in a
specific, direct manner. This expression
is used in this section only to define
terms as adjectives and not to broaden
the meaning of the terms.
Revoke has the meaning given in 40
CFR 1068.30. If we revoke a certificate
or an exemption, you must apply for a
new certificate or exemption before
continuing to introduce the affected
equipment into U.S. commerce.
Round means to round numbers
according to standard procedures as
specified in 40 CFR 1065.1001.
Running loss emissions means
unburned fuel vapor that escapes from
the fuel system to the ambient
atmosphere while the engine is
operating, excluding permeation
emissions and diurnal emissions.
Running loss emissions generally result
from fuel-temperature increases caused
by heat released from in-tank fuel
pumps, fuel recirculation, or proximity
to heat sources such as the engine or
exhaust components.
Sealed means lacking openings to the
atmosphere that would allow a
measurable amount of liquid or vapor to
leak out under normal operating
pressures or other pressures specified in
this part. For example, you may
generally establish a maximum value for
operating pressures based on the highest
pressure you would observe from an
installed fuel tank during continuous
equipment operation on a sunny day
with ambient temperatures of 35 °C.
Sealed fuel systems may have openings
for emission controls or for fuel lines
needed to route fuel to the engine.
Small SI means relating to engines
that are subject to emission standards in
40 CFR part 90 or 1054.
Structurally integrated nylon fuel tank
means a fuel tank having all the
following characteristics:
(1) The fuel tank is made of a
polyamide material that does not
contain more than 50 percent by weight
of a reinforcing glass fiber or mineral
filler and does not contain more than 10
percent by weight of impact modified
polyamides that use rubberized agents
such as EPDM rubber.
(2) The fuel tank must be used in a
cut-off saw or chainsaw or be integrated
into a major structural member where,
as a single component, the fuel tank
material is a primary structural/stress
member for other major components
such as the engine, transmission, or
cutting attachment.
Subchapter U means 40 CFR parts
1000 through 1299.
Suspend has the meaning given in 40
CFR 1068.30. If we suspend a certificate,
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you may not introduce into U.S.
commerce equipment from that
emission family unless we reinstate the
certificate or approve a new one. If we
suspend an exemption, you may not
introduce into U.S. commerce
equipment that was previously covered
by the exemption unless we reinstate
the exemption.
Tare means to use a container or other
reference mass to zero a balance before
weighing a sample. Generally, this
means placing the container or reference
mass on the balance, allowing it to
stabilize, then zeroing the balance
without removing the container or
reference mass. This allows you to use
the balance to determine the difference
in mass between the sample and the
container or reference mass.
Test sample means the collection of
fuel lines, fuel tanks, or fuel systems
selected from the population of an
emission family for emission testing.
This may include certification testing or
any kind of confirmatory testing.
Test unit means a piece of fuel line,
a fuel tank, or a fuel system in a test
sample.
Ultimate purchaser means, with
respect to any new nonroad equipment,
the first person who in good faith
purchases such new nonroad equipment
for purposes other than resale.
Ultraviolet light means
electromagnetic radiation with a
wavelength between 300 and 400
nanometers.
United States has the meaning given
in 40 CFR 1068.30.
U.S.-directed production volume
means the amount of equipment, subject
to the requirements of this part,
produced by a manufacturer for which
the manufacturer has a reasonable
assurance that sale was or will be made
to ultimate purchasers in the United
States.
Useful life means the period during
which new nonroad equipment is
required to comply with all applicable
emission standards. See § 1060.101.
Void has the meaning given in 40 CFR
1068.30. In general this means to
invalidate a certificate or an exemption
both retroactively and prospectively.
Volatile liquid fuel means any fuel
other than diesel or biodiesel that is a
liquid at atmospheric pressure and has
a Reid Vapor Pressure higher than 2.0
pounds per square inch.
We (us, our) means the Administrator
of the Environmental Protection Agency
and any authorized representatives.
Wintertime equipment means
equipment using a wintertime engine, as
defined in 40 CFR 1054.801. Note this
definition applies only for Small SI
equipment.
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§ 1060.805 What symbols, acronyms, and
abbreviations does this part use?
The following symbols, acronyms,
and abbreviations apply to this part:
° degree.
ASTM American Society for Testing
and Materials.
C Celsius.
CFR Code of Federal Regulations.
EPA Environmental Protection
Agency.
FEL family emission limit.
g gram.
gal gallon.
hr hour.
in inch.
kPa kilopascal.
kW kilowatt.
L liter.
m meter.
min minute.
mm millimeter.
psig pounds per square inch of gauge
pressure.
SAE Society of Automotive Engineers.
SHED Sealed Housing for Evaporative
Determination.
U.S. United States.
U.S.C. United States Code.
W watt.
§ 1060.810 What materials does this part
reference?
Documents listed in this section have
been incorporated by reference into this
part. The Director of the Federal
Register approved the incorporation by
reference as prescribed in 5 U.S.C.
552(a) and 1 CFR part 51. Anyone may
inspect copies at the U.S. EPA, Air and
Radiation Docket and Information
Center, 1301 Constitution Ave., NW.,
Room B102, EPA West Building,
Washington, DC 20460 or at the
National Archives and Records
Administration (NARA). For
information on the availability of this
material at NARA, call 202–741–6030,
or go to: https://www.archives.gov/
federal_register/
code_of_federal_regulations/
ibr_locations.html.
(a) ASTM material. Table 1 to this
section lists material from the American
Society for Testing and Materials that
we have incorporated by reference. The
first column lists the number and name
of the material. The second column lists
the sections of this part where we
reference it. Anyone may purchase
copies of these materials from the
American Society for Testing and
Materials, 100 Barr Harbor Dr., P.O. Box
C700, West Conshohocken, PA 19428 or
https://www.astm.com. Table 1 follows:
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TABLE 1 TO § 1060.810—ASTM MATERIALS
Part 1060
reference
Document number and name
ASTM D471–06, Standard Test Method for Rubber Property—Effect of Liquids (‘‘ASTM D471’’) ....................................................
ASTM D2862–97 (Reapproved 2004), Standard Test Method for Particle Size Distribution of Granular Activated Carbon (‘‘ASTM
D2862’’) ............................................................................................................................................................................................
ASTM D3802–79 (Reapproved 2005), Standard Test Method for Ball-Pan Hardness of Activated Carbon (‘‘ASTM D3802’’) ........
ASTM D4806–07, Standard Specification for Denatured Fuel Ethanol for Blending with Gasolines for Use as Automotive SparkIgnition Engine Fuel (‘‘ASTM D4806’’) .............................................................................................................................................
ASTM D5228–92 (Reapproved 2005), Standard Test Method for Determination of Butane Working Capacity of Activated Carbon (‘‘ASTM D5228’’) .......................................................................................................................................................................
(b) SAE material. Table 2 to this
section lists material from the Society of
Automotive Engineers that we have
incorporated by reference. The first
column lists the number and name of
the material. The second column lists
the sections of this part where we
reference it. Anyone may purchase
copies of these materials from the
Society of Automotive Engineers, 400
1060.515
1060.240
1060.240
1060.501
1060.801
Commonwealth Drive, Warrendale, PA
15096 or https://www.sae.org. Table 2
follows:
TABLE 2 TO § 1060.810—SAE MATERIALS
Part 1060
reference
Document number and name
SAE
SAE
SAE
SAE
J30, Fuel and Oil Hoses, June 1998 ..........................................................................................................................................
J1527, Marine Fuel Hoses, January 1993 (Issued 1985–12, Revised 1993–02) ......................................................................
J2260, Nonmetallic Fuel System Tubing with One or More Layers, November 2004 ...............................................................
J2659, Test Method to Measure Fluid Permeation of Polymeric Materials by Speciation, December 2003 ............................
(c) California Air Resources Board
material. Table 3 to this section lists
material from the California Air
Resources Board that we have
incorporated by reference. The first
column lists the number and name of
the material. The second column lists
the sections of this part where we
reference it. Anyone may obtain copies
of these materials from California Air
1060.515
1060.515
1060.510
1060.801
Resources Board, Haagen-Smit
Laboratory, 9528 Telstar Avenue, El
Monte, CA 91731–2990 or https://
www.arb.ca.gov. Table 3 follows:
TABLE 3 TO § 1060.810—CALIFORNIA AIR RESOURCES BOARD MATERIALS
Part 1060
reference
Document number and name
Final Regulation Order, Article 1, Chapter 15, Division 3, Title 13, California Code of Regulations, July 26, 2004 .........................
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§ 1060.815 What provisions apply to
confidential information?
§ 1060.820
(a) Clearly show what you consider
confidential by marking, circling,
bracketing, stamping, or some other
method.
(b) We will store your confidential
information as described in 40 CFR part
2. Also, we will disclose it only as
specified in 40 CFR part 2. This applies
both to any information you send us and
to any information we collect from
inspections, audits, or other site visits.
(c) If you send us a second copy
without the confidential information,
we will assume it contains nothing
confidential whenever we need to
release information from it.
(d) If you send us information without
claiming it is confidential, we may make
it available to the public without further
notice to you, as described in 40 CFR
2.204.
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How do I request a hearing?
(a) You may request a hearing under
certain circumstances as described
elsewhere in this part. To do this, you
must file a written request, including a
description of your objection and any
supporting data, within 30 days after we
make a decision.
(b) For a hearing you request under
the provisions of this part, we will
approve your request if we find that
your request raises a substantial factual
issue.
(c) If we agree to hold a hearing, we
will use the procedures specified in 40
CFR part 1068, subpart G.
§ 1060.825 What reporting and
recordkeeping requirements apply under
this part?
Under the Paperwork Reduction Act
(44 U.S.C. 3501 et seq), the Office of
Management and Budget approves the
reporting and recordkeeping specified
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1060.105,
1060.240
in the applicable regulations. The
following items illustrate the kind of
reporting and recordkeeping we require
for products regulated under this part:
(a) We specify the following
requirements related to equipment
certification in this part 1060:
(1) In 40 CFR 1060.20 we give an
overview of principles for reporting
information.
(2) In 40 CFR part 1060, subpart C, we
identify a wide range of information
required to certify engines.
(3) In 40 CFR 1060.301 we require
manufacturers to make engines or
equipment available for our testing if we
make such a request.
(4) In 40 CFR 1060.505 we specify
information needs for establishing
various changes to published test
procedures.
(b) We specify the following
requirements related to the general
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compliance provisions in 40 CFR part
1068:
(1) In 40 CFR 1068.5 we establish a
process for evaluating good engineering
judgment related to testing and
certification.
(2) In 40 CFR 1068.25 we describe
general provisions related to sending
and keeping information.
(3) In 40 CFR 1068.27 we require
manufacturers to make equipment
available for our testing or inspection if
we make such a request.
(4) In 40 CFR 1068.105 we require
equipment manufacturers to keep
certain records related to duplicate
labels from engine manufacturers.
(5) [Reserved]
(6) In 40 CFR part 1068, subpart C, we
identify several reporting and
recordkeeping items for making
demonstrations and getting approval
related to various exemptions.
(7) In 40 CFR part 1068, subpart D, we
identify several reporting and
recordkeeping items for making
demonstrations and getting approval
related to importing equipment.
(8) In 40 CFR 1068.450 and 1068.455
we specify certain records related to
testing production-line products in a
selective enforcement audit.
(9) In 40 CFR 1068.501 we specify
certain records related to investigating
and reporting emission-related defects.
(10) In 40 CFR 1068.525 and 1068.530
we specify certain records related to
recalling nonconforming equipment.
PART 1065—ENGINE-TESTING
PROCEDURES
209. The authority citation for part
1065 continues to read as follows:
■
Authority: 42 U.S.C. 7401–7671q.
Subpart A—[Amended]
210. Section 1065.1 is amended by
revising paragraphs (a)(5) and (a)(8) to
read as follows:
■
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§ 1065.1
Applicability.
(a) * * *
(5) Marine spark-ignition engines we
regulate under 40 CFR part 1045. For
earlier model years, manufacturers may
use the test procedures in this part or
those specified in 40 CFR part 91
according to § 1065.10.
*
*
*
*
*
(8) Small nonroad spark-ignition
engines we regulate under 40 CFR part
1054 and stationary engines that are
certified to the standards in 40 CFR part
1054 as specified in 40 CFR part 60,
subpart JJJJ. For earlier model years,
manufacturers may use the test
procedures in this part or those
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specified in 40 CFR part 90 according to
§ 1065.10.
*
*
*
*
*
Subpart B—[Amended]
211. Section 1065.125 is amended by
revising paragraphs (b) and (c) to read
as follows:
■
§ 1065.125
Engine intake air.
*
*
*
*
*
(b) Measure temperature, humidity,
and atmospheric pressure near the
entrance of the furthest upstream engine
or in-use intake system component. This
would generally be near the engine’s air
filter, or near the inlet to the in-use air
intake system for engines that have no
air filter. For engines with multiple
intakes, make measurements near the
entrance of each intake.
(1) Pressure. You may use a single
shared atmospheric pressure meter as
long as your laboratory equipment for
handling intake air maintains ambient
pressure at all intakes within ±1 kPa of
the shared atmospheric pressure. For
engines with multiple intakes with
separate atmospheric pressure
measurements at each intake, use an
average value for verifying compliance
to § 1065.520(b)(2).
(2) Humidity. You may use a single
shared humidity measurement for
intake air as long as your equipment for
handling intake air maintains dewpoint
at all intakes to within ±0.5 °C of the
shared humidity measurement. For
engines with multiple intakes with
separate humidity measurements at
each intake, use a flow-weighted
average humidity for NOX corrections. If
individual flows of each intake are not
measured, use good engineering
judgment to estimate a flow-weighted
average humidity.
(3) Temperature. Good engineering
judgment may require that you shield
the temperature sensors or move them
upstream of an elbow in the laboratory
intake system to prevent measurement
errors due to radiant heating from hot
engine surfaces or in-use intake system
components. You must limit the
distance between the temperature
sensor and the entrance to the furthest
upstream engine or in-use intake system
component to no more than 12 times the
outer hydraulic diameter of the entrance
to the furthest upstream engine or in-use
intake system component. However, you
may exceed this limit if you use good
engineering judgment to show that the
temperature at the furthest upstream
engine or in-use intake system
component meets the specification in
paragraph (c) of this section. For engines
with multiple intakes, use a flow-
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weighted average value to verify
compliance with the specification in
paragraph (c) of this section. If
individual flows of each intake are not
measured, you may use good
engineering judgment to estimate a
flow-weighted average temperature. You
may also verify that each individual
intake complies with the specification
in paragraph (c) of this section.
(c) Unless stated otherwise in the
standard-setting part, maintain the
temperature of intake air to (25 ± 5) °C.
*
*
*
*
*
■ 212. Section 1065.170 is amended by
revising paragraphs (a)(2), (c)(1), and
Figure 1 to read as follows:
§ 1065.170 Batch sampling for gaseous
and PM constituents.
*
*
*
*
*
(a) * * *
(2) You must follow the requirements
in § 1065.140(e)(2) related to PM
dilution ratios. For each filter, if you
expect the net PM mass on the filter to
exceed 400 µg, assuming a 38 mm
diameter filter stain area, you may take
the following actions in sequence:
(i) For discrete-mode testing only, you
may reduce sample time as needed to
target a filter loading of 400 µg, but not
below the minimum sample time
specified in the standard-setting part.
(ii) Reduce filter face velocity as
needed to target a filter loading of 400
µg, down to 50 cm/s or less.
(iii) Increase overall dilution ratio
above the values specified in
§ 1065.140(e)(2) to target a filter loading
of 400 µg.
*
*
*
*
*
(c) * * *
(1) If you use filter-based sampling
media to extract and store PM for
measurement, your procedure must
meet the following specifications:
(i) If you expect that a filter’s total
surface concentration of PM will exceed
400 µg, assuming a 38 mm diameter
filter stain area, for a given test interval,
you may use filter media with a
minimum initial collection efficiency of
98%; otherwise you must use a filter
media with a minimum initial
collection efficiency of 99.7%.
Collection efficiency must be measured
as described in ASTM D2986–95a
(incorporated by reference in
§ 1065.1010), though you may rely on
the sample-media manufacturer’s
measurements reflected in their product
ratings to show that you meet this
requirement.
(ii) The filter must be circular, with an
overall diameter of 46.50 ±0.6 mm and
an exposed diameter of at least 38 mm.
See the cassette specifications in
paragraph (c)(1)(vii) of this section.
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(iii) We highly recommend that you
use a pure PTFE filter material that does
not have any flow-through support
bonded to the back and has an overall
thickness of 40 ±20 µm. An inert
polymer ring may be bonded to the
periphery of the filter material for
support and for sealing between the
filter cassette parts. We consider
Polymethylpentene (PMP) and PTFE
inert materials for a support ring, but
other inert materials may be used. See
the cassette specifications in paragraph
(c)(1)(vii) of this section. We allow the
use of PTFE-coated glass fiber filter
material, as long as this filter media
selection does not affect your ability to
demonstrate compliance with the
applicable standards, which we base on
a pure PTFE filter material. Note that we
will use pure PTFE filter material for
compliance testing, and we may require
you to use pure PTFE filter material for
any compliance testing we require, such
as for selective enforcement audits.
(iv) You may request to use other
filter materials or sizes under the
provisions of § 1065.10.
(v) To minimize turbulent deposition
and to deposit PM evenly on a filter, use
a filter holder with a 12.5° (from center)
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divergent cone angle to transition from
the transfer-line inside diameter to the
exposed diameter of the filter face. Use
300 series stainless steel for this
transition.
(vi) Maintain a filter face velocity near
100 cm/s with less than 5% of the
recorded flow values exceeding 100
cm/s, unless you expect either the net
PM mass on the filter to exceed 400 µg,
assuming a 38 mm diameter filter stain
area. Measure face velocity as the
volumetric flow rate of the sample at the
pressure upstream of the filter and
temperature of the filter face as
measured in § 1065.140(e), divided by
the filter’s exposed area. You may use
the exhaust stack or CVS tunnel
pressure for the upstream pressure if the
pressure drop through the PM sampler
up to the filter is less than 2 kPa.
(vii) Use a clean cassette designed to
the specifications of Figure 1 of
§ 1065.170. In auto changer
configurations, you may use cassettes of
similar design. Cassettes must be made
of one of the following materials:
DelrinTM, 300 series stainless steel,
polycarbonate, acrylonitrile-butadienestyrene (ABS) resin, or conductive
polypropylene. We recommend that you
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keep filter cassettes clean by
periodically washing or wiping them
with a compatible solvent applied using
a lint-free cloth. Depending upon your
cassette material, ethanol (C2H5OH)
might be an acceptable solvent. Your
cleaning frequency will depend on your
engine’s PM and HC emissions.
(viii) If you keep the cassette in the
filter holder after sampling, prevent
flow through the filter until either the
holder or cassette is removed from the
PM sampler. If you remove the cassettes
from filter holders after sampling,
transfer the cassette to an individual
container that is covered or sealed to
prevent communication of semi-volatile
matter from one filter to another. If you
remove the filter holder, cap the inlet
and outlet. Keep them covered or sealed
until they return to the stabilization or
weighing environments.
(ix) The filters should not be handled
outside of the PM stabilization and
weighing environments and should be
loaded into cassettes, filter holders, or
auto changer apparatus before removal
from these environments.
*
*
*
*
*
BILLING CODE 6560–50–P
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§ 1065.190 PM-stabilization and weighing
environments for gravimetric analysis.
*
*
*
(d) * * *
*
*
BILLING CODE 6560–50–C
215. Section 1065.272 is amended by
revising paragraph (a) to read as follows:
■
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§ 1065.272
analyzer.
Nondispersive ultraviolet
(a) Application. You may use a
nondispersive ultraviolet (NDUV)
analyzer to measure NOX concentration
in raw or diluted exhaust for batch or
continuous sampling. We generally
accept an NDUV for NOX measurement,
even though it measures only NO and
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(2) Dewpoint. Maintain a dewpoint of
9.5 °C in both environments. This
dewpoint will control the amount of
water associated with sulfuric acid
(H2SO4) PM, such that 1.2216 grams of
water will be associated with each gram
of H2SO4.
*
*
*
*
*
NO2, since conventional engines and
aftertreatment systems do not emit
significant amounts of other NOX
species. Measure other NOX species if
required by the standard-setting part.
Note that good engineering judgment
may preclude you from using an NDUV
analyzer if sampled exhaust from test
engines contains oil (or other
contaminants) in sufficiently high
concentrations to interfere with proper
operation.
*
*
*
*
*
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Subpart C—[Amended]
214. Section 1065.205 is amended by
revising Table 1 to read as follows:
■
§ 1065.205 Performance specifications for
measurement instruments.
*
*
*
*
*
Subpart D—[Amended]
216. Section 1065.303 is revised to
read as follows:
■
§ 1065.303 Summary of required
calibration and verifications
The following table summarizes the
required and recommended calibrations
and verifications described in this
subpart and indicates when these have
to be performed:
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213. Section 1065.190 is amended by
revising paragraph (d)(2) to read as
follows:
■
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TABLE 1 OF § 1065.303—SUMMARY OF REQUIRED CALIBRATION AND VERIFICATIONS
Type of calibration or verification
Minimum frequency a
§ 1065.305: Accuracy, repeatability and noise .........................................
Accuracy: Not required, but recommended for initial installation.
Repeatability: Not required, but recommended for initial installation.
Noise: Not required, but recommended for initial installation.
Speed: Upon initial installation, within 370 days before testing and after
major maintenance.
Torque: Upon initial installation, within 370 days before testing and
after major maintenance.
Electrical power: Upon initial installation, within 370 days before testing
and after major maintenance.
Clean gas and diluted exhaust flows: Upon initial installation, within
370 days before testing and after major maintenance, unless flow is
verified by propane check or by carbon or oxygen balance.
Raw exhaust flow: Upon initial installation, within 185 days before testing and after major maintenance, unless flow is verified by propane
check or by carbon or oxygen balance.
Gas analyzers: Upon initial installation, within 35 days before testing
and after major maintenance.
PM balance: Upon initial installation, within 370 days before testing and
after major maintenance.
Stand-alone pressure and temperature: Upon initial installation, within
370 days before testing and after major maintenance.
Upon initial installation or after system modification that would affect response.
§ 1065.307: Linearity ................................................................................
§ 1065.308: Continuous gas analyzer system response and updatingrecording verification—for gas analyzers not continuously compensated for other gas species.
§ 1065.309: Continuous gas analyzer system-response and updatingrecording verification—for gas analyzers continuously compensated
for other gas species.
§ 1065.310: Torque ...................................................................................
§ 1065.315: Pressure, temperature, dewpoint .........................................
§ 1065.320: Fuel flow ...............................................................................
§ 1065.325: Intake flow .............................................................................
§ 1065.330: Exhaust flow .........................................................................
§ 1065.340: Diluted exhaust flow (CVS) ..................................................
§ 1065.341: CVS and batch sampler verification b ...................................
§ 1065.345: Vacuum leak .........................................................................
§ 1065.350: CO2 NDIR H2O interference .................................................
§ 1065.355: CO NDIR CO2 and H2O interference ...................................
§ 1065.360: FID calibration THC FID optimization, and THC FID
verification..
§ 1065.362: Raw exhaust FID O2 interference ........................................
§ 1065.365: Nonmethane cutter penetration ............................................
§ 1065.370:
§ 1065.372:
§ 1065.376:
§ 1065.378:
CLD CO2 and H2O quench ...................................................
NDUV HC and H2O interference ..........................................
Chiller NO2 penetration .........................................................
NO2-to-NO converter conversion ..........................................
§ 1065.390: PM balance and weighing ....................................................
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§ 1065.395: Inertial PM balance and weighing ........................................
Upon initial installation or after system modification that would affect response.
Upon initial installation and after major maintenance.
Upon initial installation and after major maintenance.
Upon initial installation and after major maintenance.
Upon initial installation and after major maintenance.
Upon initial installation and after major maintenance.
Upon initial installation and after major maintenance.
Upon initial installation, within 35 days before testing, and after major
maintenance.
Before each laboratory test according to subpart F of this part and before each field test according to subpart J of this part.
Upon initial installation and after major maintenance.
Upon initial installation and after major maintenance.
Calibrate all FID analyzers: upon initial installation and after major
maintenance.
Optimize and determine CH4 response for THC FID analyzers: upon
initial installation and after major maintenance.
Verify CH4 response for THC FID analyzers: upon initial installation,
within 185 days before testing, and after major maintenance.
For all FID analyzers: upon initial installation, and after major maintenance.
For THC FID analyzers: upon initial installation, after major maintenance, and after FID optimization according to § 1065.360.
Upon initial installation, within 185 days before testing, and after major
maintenance.
Upon initial installation and after major maintenance.
Upon initial installation and after major maintenance.
Upon initial installation and after major maintenance.
Upon initial installation, within 35 days before testing, and after major
maintenance.
Independent verification: upon initial installation, within 370 days before
testing, and after major maintenance.
Zero, span, and reference sample verifications: within 12 hours of
weighing, and after major maintenance.
Independent verification: upon initial installation, within 370 days before
testing, and after major maintenance.
Other verifications: upon initial installation and after major maintenance.
a Perform calibrations and verifications more frequently, according to measurement system manufacturer instructions and good engineering
judgment.
b The CVS verification described in § 1065.341 is not required for systems that agree within ± 2% based on a chemical balance of carbon or
oxygen of the intake air, fuel, and diluted exhaust.
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217. Section 1065.307 is amended by
revising paragraphs (e)(2) and (e)(3) to
read as follows:
■
§ 1065.307
Linearity verification.
*
*
*
*
*
(e) * * *
(2) The expression ‘‘xmin’’ refers to the
reference value used during the linearity
verification that is closest to zero. This
is the value used to calculate the first
tolerance in Table 1 of this section using
the intercept, a0. Note that this value
may be zero, positive, or negative
depending on the reference values. For
example, if the reference values chosen
to validate a pressure transducer vary
from ¥10 to ¥1 kPa, xmin is ¥1 kPa. If
the reference values used to validate a
temperature device vary from 290 to 390
K, xmin is 290 K.
(3) The expression ‘‘max’’ generally
refers to the absolute value of the
reference value used during the linearity
verification that is furthest from zero.
This is the value used to scale the first
and third tolerances in Table 1 of this
section using a0 and SEE. For example,
if the reference values chosen to
validate a pressure transducer vary from
¥10 to ¥1 kPa, then pmax is +10 kPa.
If the reference values used to validate
a temperature device vary from 290 to
390 K, then Tmax is 390 K. For gas
dividers, xmax is the undivided,
undiluted, span gas concentration. The
following are special cases where ‘‘max’’
refers to a different value:
(i) For linearity verification with a PM
balance, mmax refers to the typical mass
of a PM filter.
(ii) For linearity verification of torque,
Tmax refers to the manufacturer’s
specified engine torque peak value of
the lowest torque engine to be tested.
*
*
*
*
*
■ 218. Section 1065.308 is revised to
read as follows:
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§ 1065.308 Continuous gas analyzer
system-response and updating-recording
verification—for gas analyzers not
continuously compensated for other gas
species.
(a) Scope and frequency. This section
describes a verification procedure for
system response and updating-recording
frequency for continuous gas analyzers
that output a gas species mole fraction
(i.e., concentration) using a single gas
detector, i.e., gas analyzers not
continuously compensated for other gas
species measured with multiple gas
detectors. See § 1065.309 for verification
procedures that apply to continuous gas
analyzers that are continuously
compensated for other gas species
measured with multiple gas detectors.
Perform this verification to determine
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the system response of the continuous
gas analyzer and its sampling system.
This verification is required for
continuous gas analyzers used for
transient or ramped-modal testing. You
need not perform this verification for
batch gas analyzer systems or for
continuous gas analyzer systems that are
used only for discrete-mode testing.
Perform this verification after initial
installation (i.e., test cell
commissioning) and after any
modifications to the system that would
change system response. For example,
perform this verification if you add a
significant volume to the transfer lines
by increasing their length or adding a
filter; or if you reduce the frequency at
which the gas analyzer updates its
output or the frequency at which you
sample and record gas-analyzer
concentrations.
(b) Measurement principles. This test
verifies that the updating and recording
frequencies match the overall system
response to a rapid change in the value
of concentrations at the sample probe.
Gas analyzers and their sampling
systems must be optimized such that
their overall response to a rapid change
in concentration is updated and
recorded at an appropriate frequency to
prevent loss of information. This test
also verifies that the measurement
system meets a minimum response time.
You may use the results of this test to
determine transformation time, t50, for
the purposes of time alignment of
continuous data in accordance with
§ 1065.650(c)(2)(i). You may also use an
alternate procedure to determine t50 in
accordance with good engineering
judgment. Note that any such procedure
for determining t50 must account for
both transport delay and analyzer
response time.
(c) System requirements. Demonstrate
that each continuous analyzer has
adequate update and recording
frequencies and has a minimum rise
time and a minimum fall time during a
rapid change in gas concentration. You
must meet one of the following criteria:
(1) The product of the mean rise time,
t10–90, and the frequency at which the
system records an updated
concentration must be at least 5, and the
product of the mean fall time, t90–10, and
the frequency at which the system
records an updated concentration must
be at least 5. If the recording frequency
is different than the analyzer’s output
update frequency, you must use the
lower of these two frequencies for this
verification, which is referred to as the
updating-recording frequency. This
verification applies to the nominal
updating and recording frequencies.
This criterion makes no assumption
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regarding the frequency content of
changes in emission concentrations
during emission testing; therefore, it is
valid for any testing. Also, the mean rise
time must be at or below 10 seconds and
the mean fall time must be at or below
10 seconds.
(2) The frequency at which the system
records an updated concentration must
be at least 5 Hz. This criterion assumes
that the frequency content of significant
changes in emission concentrations
during emission testing do not exceed 1
Hz. Also, the mean rise time must be at
or below 10 seconds and the mean fall
time must be at or below 10 seconds.
(3) You may use other criteria if we
approve the criteria in advance.
(4) You may meet the overall PEMS
verification in § 1065.920 instead of the
verification in this section for field
testing with PEMS.
(d) Procedure. Use the following
procedure to verify the response of each
continuous gas analyzer:
(1) Instrument setup. Follow the
analyzer manufacturer’s start-up and
operating instructions. Adjust the
measurement system as needed to
optimize performance. Run this
verification with the analyzer operating
in the same manner you will use for
emission testing. If the analyzer shares
its sampling system with other
analyzers, and if gas flow to the other
analyzers will affect the system
response time, then start up and operate
the other analyzers while running this
verification test. You may run this
verification test on multiple analyzers
sharing the same sampling system at the
same time. If you use any analog or realtime digital filters during emission
testing, you must operate those filters in
the same manner during this
verification.
(2) Equipment setup. We recommend
using minimal lengths of gas transfer
lines between all connections and fastacting three-way valves (2 inlets, 1
outlet) to control the flow of zero and
blended span gases to the sample
system’s probe inlet or a tee near the
outlet of the probe. Normally the gas
flow rate is higher than the probe
sample flow rate and the excess is
overflowed out the inlet of the probe. If
the gas flow rate is lower than the probe
flow rate, the gas concentrations must
be adjusted to account for the dilution
from ambient air drawn into the probe.
Select span gases for the species being
measured. You may use binary or multigas span gases. You may use a gas
blending or mixing device to blend span
gases. A gas blending or mixing device
is recommended when blending span
gases diluted in N2 with span gases
diluted in air. You may use a multi-gas
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span gas, such as NO-CO-CO2-C3H8-CH4,
to verify multiple analyzers at the same
time. If you use standard binary span
gases, you must run separate response
tests for each analyzer. In designing
your experimental setup, avoid pressure
pulsations due to stopping the flow
through the gas-blending device.
(3) Data collection. (i) Start the flow
of zero gas.
(ii) Allow for stabilization, accounting
for transport delays and the slowest
analyzer’s full response.
(iii) Start recording data. For this
verification you must record data at a
frequency greater than or equal to that
of the updating-recording frequency
used during emission testing. You may
not use interpolation or filtering to alter
the recorded values.
(iv) Switch the flow to allow the
blended span gases to flow to the
analyzer. If you intend to use the data
from this test to determine t50 for time
alignment, record this time as t0.
(v) Allow for transport delays and the
slowest analyzer’s full response.
(vi) Switch the flow to allow zero gas
to flow to the analyzer. If you intend to
use the data from this test to determine
t50 for time alignment, record this time
as t100.
(vii) Allow for transport delays and
the slowest analyzer’s full response.
(viii) Repeat the steps in paragraphs
(d)(3)(iv) through (vii) of this section to
record seven full cycles, ending with
zero gas flowing to the analyzers.
(ix) Stop recording.
(e) Performance evaluation. (1) If you
choose to demonstrate compliance with
paragraph (c)(1) of this section, use the
data from paragraph (d)(3) of this
section to calculate the mean rise time,
t10–90, and mean fall time, t90–10, for each
of the analyzers being verified. You may
use interpolation between recorded
values to determine rise and fall times.
If the recording frequency used during
emission testing is different from the
analyzer’s output update frequency, you
must use the lower of these two
frequencies for this verification.
Multiply these times (in seconds) by
their respective updating-recording
frequencies in Hertz (1/second). The
resulting product must be at least 5 for
both rise time and fall time. If either
value is less than 5, increase the
updating-recording frequency, or adjust
the flows or design of the sampling
system to increase the rise time and fall
time as needed. You may also configure
analog or digital filters before recording
to increase rise and fall times. In no case
may the mean rise time or mean fall
time be greater than 10 seconds.
(2) If a measurement system fails the
criterion in paragraph (e)(1) of this
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section, ensure that signals from the
system are updated and recorded at a
frequency of at least 5 Hz. In no case
may the mean rise time or mean fall
time be greater than 10 seconds.
(3) If a measurement system fails the
criteria in paragraphs (e)(1) and (2) of
this section, you may use the
measurement system only if the
deficiency does not adversely affect
your ability to show compliance with
the applicable standards.
(f) Transformation time, t50,
determination. If you choose to
determine t50 for purposes of time
alignment using data generated in
paragraph (d)(3) of this section,
calculate the mean t0–50 and the mean
t100–50 from the recorded data. Average
these two values to determine the final
t50 for the purposes of time alignment in
accordance with § 1065.650(c)(2)(i).
■ 219. Section 1065.309 is revised to
read as follows:
§ 1065.309 Continuous gas analyzer
system-response and updating-recording
verification—for gas analyzers continuously
compensated for other gas species.
(a) Scope and frequency. This section
describes a verification procedure for
system response and updating-recording
frequency for continuous gas analyzers
that output a single gas species mole
fraction (i.e., concentration) based on a
continuous combination of multiple gas
species measured with multiple
detectors (i.e., gas analyzers
continuously compensated for other gas
species). See § 1065.308 for verification
procedures that apply to continuous gas
analyzers that are not continuously
compensated for other gas species or
that use only one detector for gaseous
species. Perform this verification to
determine the system response of the
continuous gas analyzer and its
sampling system. This verification is
required for continuous gas analyzers
used for transient or ramped-modal
testing. You need not perform this
verification for batch gas analyzers or
for continuous gas analyzers that are
used only for discrete-mode testing. For
this check we consider water vapor a
gaseous constituent. This verification
does not apply to any processing of
individual analyzer signals that are time
aligned to their t50 times and were
verified according to § 1065.308. For
example, this verification does not
apply to correction for water removed
from the sample done in post-processing
according to § 1065.659 and it does not
apply to NMHC determination from
THC and CH4 according to § 1065.660.
Perform this verification after initial
installation (i.e., test cell
commissioning) and after any
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modifications to the system that would
change the system response.
(b) Measurement principles. This
procedure verifies that the updating and
recording frequencies match the overall
system response to a rapid change in the
value of concentrations at the sample
probe. It indirectly verifies the timealignment and uniform response of all
the continuous gas detectors used to
generate a continuously combined/
compensated concentration
measurement signal. Gas analyzer
systems must be optimized such that
their overall response to rapid change in
concentration is updated and recorded
at an appropriate frequency to prevent
loss of information. This test also
verifies that the measurement system
meets a minimum response time. For
this procedure, ensure that all
compensation algorithms and humidity
corrections are turned on. You may use
the results of this test to determine
transformation time, t50, for the
purposes of time alignment of
continuous data in accordance with
§ 1065.650(c)(2)(i). You may also use an
alternate procedure to determine t50
consistent with good engineering
judgment. Note that any such procedure
for determining t50 must account for
both transport delay and analyzer
response time.
(c) System requirements. Demonstrate
that each continuously combined/
compensated concentration
measurement has adequate updating
and recording frequencies and has a
minimum rise time and a minimum fall
time during a system response to a rapid
change in multiple gas concentrations,
including H2O concentration if H2O
compensation is applied. You must
meet one of the following criteria:
(1) The product of the mean rise time,
t10–90, and the frequency at which the
system records an updated
concentration must be at least 5, and the
product of the mean fall time, t90–10, and
the frequency at which the system
records an updated concentration must
be at least 5. If the recording frequency
is different than the update frequency of
the continuously combined/
compensated signal, you must use the
lower of these two frequencies for this
verification. This criterion makes no
assumption regarding the frequency
content of changes in emission
concentrations during emission testing;
therefore, it is valid for any testing.
Also, the mean rise time must be at or
below 10 seconds and the mean fall
time must be at or below 10 seconds.
(2) The frequency at which the system
records an updated concentration must
be at least 5 Hz. This criterion assumes
that the frequency content of significant
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changes in emission concentrations
during emission testing do not exceed 1
Hz. Also, the mean rise time must be at
or below 10 seconds and the mean fall
time must be at or below 10 seconds.
(3) You may use other criteria if we
approve them in advance.
(4) You may meet the overall PEMS
verification in § 1065.920 instead of the
verification in this section for field
testing with PEMS.
(d) Procedure. Use the following
procedure to verify the response of each
continuously compensated analyzer
(verify the combined signal, not each
individual continuously combined
concentration signal):
(1) Instrument setup. Follow the
analyzer manufacturer’s start-up and
operating instructions. Adjust the
measurement system as needed to
optimize performance. Run this
verification with the analyzer operating
in the same manner you will use for
emission testing. If the analyzer shares
its sampling system with other
analyzers, and if gas flow to the other
analyzers will affect the system
response time, then start up and operate
the other analyzers while running this
verification test. You may run this
verification test on multiple analyzers
sharing the same sampling system at the
same time. If you use any analog or realtime digital filters during emission
testing, you must operate those filters in
the same manner during this
verification.
(2) Equipment setup. We recommend
using minimal lengths of gas transfer
lines between all connections and fastacting three-way valves (2 inlets, 1
outlet) to control the flow of zero and
blended span gases to the sample
system’s probe inlet or a tee near the
outlet of the probe. Normally the gas
flow rate is higher than the probe
sample flow rate and the excess is
overflowed out the inlet of the probe. If
the gas flow rate is lower than the probe
flow rate, the gas concentrations must
be adjusted to account for the dilution
from ambient air drawn into the probe.
Select span gases for the species being
continuously combined, other than H2O.
Select concentrations of compensating
species that will yield concentrations of
these species at the analyzer inlet that
covers the range of concentrations
expected during testing. You may use
binary or multi-gas span gases. You may
use a gas blending or mixing device to
blend span gases. A gas blending or
mixing device is recommended when
blending span gases diluted in N2 with
span gases diluted in air. You may use
a multi-gas span gas, such as NO–CO–
CO2–C3H8–CH4, to verify multiple
analyzers at the same time. In designing
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your experimental setup, avoid pressure
pulsations due to stopping the flow
through the gas blending device. If H2O
correction is applicable, then span gases
must be humidified before entering the
analyzer; however, you may not
humidify NO2 span gas by passing it
through a sealed humidification vessel
that contains water. You must humidify
NO2 span gas with another moist gas
stream. We recommend humidifying
your NO–CO–CO2–C3H8–CH4, balance
N2 blended gas by flowing the gas
mixture through a sealed vessel that
humidifies the gas by bubbling it
through distilled water and then mixing
the gas with dry NO2 gas, balance
purified synthetic air. If your system
does not use a sample dryer to remove
water from the sample gas, you must
humidify your span gas to the highest
sample H2O content that you estimate
during emission sampling. If your
system uses a sample dryer during
testing, it must pass the sample dryer
verification check in § 1065.342, and
you must humidify your span gas to an
H2O content greater than or equal to the
level determined in § 1065.145(d)(2). If
you are humidifying span gases without
NO2, use good engineering judgment to
ensure that the wall temperatures in the
transfer lines, fittings, and valves from
the humidifying system to the probe are
above the dewpoint required for the
target H2O content. If you are
humidifying span gases with NO2, use
good engineering judgment to ensure
that there is no condensation in the
transfer lines, fittings, or valves from the
point where humidified gas is mixed
with NO2 span gas to the probe. We
recommend that you design your setup
so that the wall temperatures in the
transfer lines, fittings, and valves from
the humidifying system to the probe are
at least 5 °C above the local sample gas
dewpoint. Operate the measurement
and sample handling system as you do
for emission testing. Make no
modifications to the sample handling
system to reduce the risk of
condensation. Flow humidified gas
through the sampling system before this
check to allow stabilization of the
measurement system’s sampling
handling system to occur, as it would
for an emission test.
(3) Data collection. (i) Start the flow
of zero gas.
(ii) Allow for stabilization, accounting
for transport delays and the slowest
analyzer’s full response.
(iii) Start recording data. For this
verification you must record data at a
frequency greater than or equal to that
of the updating-recording frequency
used during emission testing. You may
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not use interpolation or filtering to alter
the recorded values.
(iv) Switch the flow to allow the
blended span gases to flow to the
analyzer. If you intend to use the data
from this test to determine t50 for time
alignment, record this time as t0.
(v) Allow for transport delays and the
slowest analyzer’s full response.
(vi) Switch the flow to allow zero gas
to flow to the analyzer. If you intend to
use the data from this test to determine
t50 for time alignment, record this time
as t100.
(vii) Allow for transport delays and
the slowest analyzer’s full response.
(viii) Repeat the steps in paragraphs
(d)(3)(iv) through (vii) of this section to
record seven full cycles, ending with
zero gas flowing to the analyzers.
(ix) Stop recording.
(e) Performance evaluations. (1) If you
choose to demonstrate compliance with
paragraph (c)(1) of this section, use the
data from paragraph (d)(3) of this
section to calculate the mean rise time,
t10–90, and mean fall time, t90–10, for the
continuously combined signal from
each analyzer being verified. You may
use interpolation between recorded
values to determine rise and fall times.
If the recording frequency used during
emission testing is different from the
analyzer’s output update frequency, you
must use the lower of these two
frequencies for this verification.
Multiply these times (in seconds) by
their respective updating-recording
frequencies in Hz (1/second). The
resulting product must be at least 5 for
both rise time and fall time. If either
value is less than 5, increase the
updating-recording frequency or adjust
the flows or design of the sampling
system to increase the rise time and fall
time as needed. You may also configure
analog or digital filters before recording
to increase rise and fall times. In no case
may the mean rise time or mean fall
time be greater than 10 seconds.
(2) If a measurement system fails the
criterion in paragraph (e)(1) of this
section, ensure that signals from the
system are updated and recorded at a
frequency of at least 5 Hz. In no case
may the mean rise time or mean fall
time be greater than 10 seconds.
(3) If a measurement system fails the
criteria in paragraphs (e)(1) and (2) of
this section, you may use the
measurement system only if the
deficiency does not adversely affect
your ability to show compliance with
the applicable standards.
(f) Transformation time, t50,
determination. If you choose to
determine t50 for purposes of time
alignment using data generated in
paragraph (d)(3) of this section,
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calculate the mean t0–50 and the mean
t100–50 from the recorded data. Average
these two values to determine the final
t50 for the purposes of time alignment in
accordance with § 1065.650(c)(2)(i).
220. Section 1065.341 is amended by
revising paragraph (d)(4) to read as
follows:
■
§ 1065.341 CVS and batch sampler
verification (propane check).
*
*
*
*
*
(d) * * *
(4) Overflow zero air at the HC probe
inlet or into a tee near the outlet of the
probe.
*
*
*
*
*
■ 221. Section 1065.342 is amended by
revising paragraphs (d) and (e) to read
as follows:
§ 1065.342
Sample dryer verification.
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*
*
*
*
*
(d) Sample dryer verification
procedure. Use the following method to
determine sample dryer performance.
Run this verification with the dryer and
associated sampling system operating in
the same manner you will use for
emission testing (including operation of
sample pumps). You may run this
verification test on multiple sample
dryers sharing the same sampling
system at the same time. You may run
this verification on the sample dryer
alone, but you must use the maximum
gas flow rate expected during testing.
You may use good engineering
judgment to develop a different
protocol.
(1) Use PTFE or stainless steel tubing
to make necessary connections.
(2) Humidify room air, N2, or purified
air by bubbling it through distilled
water in a sealed vessel that humidifies
the gas to the highest sample water
content that you estimate during
emission sampling.
(3) Introduce the humidified gas
upstream of the sample dryer. You may
disconnect the transfer line from the
probe and introduce the humidified gas
at the inlet of the transfer line of the
sample system used during testing. You
may use the sample pumps in the
sample system to draw gas through the
vessel.
(4) Maintain the sample lines, fittings,
and valves from the location where the
humidified gas water content is
measured to the inlet of the sampling
system at a temperature at least 5 °C
above the local humidified gas
dewpoint. For dryers used in NOX
sample systems, verify the sample
system components used in this
verification prevent aqueous
condensation as required in
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19:42 Oct 07, 2008
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§ 1065.145(c)(1)(i). We recommend that
the sample system components be
maintained at least 5 °C above the local
humidified gas dewpoint to prevent
aqueous condensation.
(5) Measure the humidified gas
dewpoint, Tdew, and absolute pressure,
ptotal, as close as possible to the inlet of
the sample dryer or inlet of the sample
system to verify the water content is at
least as high as the highest value that
you estimated during emission
sampling. You may verify the water
content based on any humidity
parameter (e.g. mole fraction water,
local dewpoint, or absolute humidity).
(6) Measure the humidified gas
dewpoint, Tdew, and absolute pressure,
ptotal, as close as possible to the outlet
of the sample dryer. Note that the
dewpoint changes with absolute
pressure. If the dewpoint at the sample
dryer outlet is measured at a different
pressure, then this reading must be
corrected to the dewpoint at the sample
dryer absolute pressure, ptotal.
(7) The sample dryer meets the
verification if the dewpoint at the
sample dryer pressure as measured in
paragraph (d)(6) of this section is less
than the dewpoint corresponding to the
sample dryer specifications as
determined in § 1065.145(d)(2) plus 2 °C
or if the mole fraction of water as
measured in (d)(6) is less than the
corresponding sample dryer
specifications plus 0.002 mol/mol.
(e) Alternate sample dryer verification
procedure. The following method may
be used in place of the sample dryer
verification procedure in (d) of this
section. If you use a humidity sensor for
continuous monitoring of dewpoint at
the sample dryer outlet you may skip
the performance check in § 1065.342(d),
but you must make sure that the dryer
outlet humidity is at or below the
minimum value used for quench,
interference, and compensation checks.
222. Section 1065.345 is amended by
revising paragraph (d)(3) to read as
follows:
■
§ 1065.345
Vacuum-side leak verification.
*
*
*
*
*
(d) * * *
(3) Route overflow span gas to the
inlet of the sample probe or at a tee
fitting in the transfer line near the exit
of the probe. You may use a valve
upstream of the overflow fitting to
prevent overflow of span gas out of the
inlet of the probe, but you must then
provide an overflow vent in the
overflow supply line.
*
*
*
*
*
PO 00000
Frm 00296
Fmt 4701
Sfmt 4700
223. Section 1065.350 is amended by
revising paragraphs (d)(4) and (d)(5) to
read as follows:
■
§ 1065.350 H2O interference verification for
CO2 NDIR analyzers.
*
*
*
*
*
(d) * * *
(4) Measure the water mole fraction,
xH2O, of the humidified test gas, as close
as possible to the inlet of the analyzer.
For example, measure dewpoint, Tdew,
and absolute pressure, ptotal, to calculate
xH2O.
(5) Use good engineering judgment to
prevent condensation in the transfer
lines, fittings, or valves from the point
where xH2O is measured to the analyzer.
We recommend that you design your
system so the wall temperatures in the
transfer lines, fittings, and valves from
the point where xH2O is measured to the
analyzer are at least 5 °C above the local
sample gas dewpoint.
*
*
*
*
*
■ 224. Section 1065.355 is amended by
revising paragraphs (d)(4) and (d)(5) to
read as follows:
§ 1065.355 H2O and CO2 interference
verification for CO NDIR analyzers.
*
*
*
*
*
(d) * * *
(4) Measure the water mole fraction,
xH2O, of the humidified CO2 test gas as
close as possible to the inlet of the
analyzer. For example, measure
dewpoint, Tdew, and absolute pressure,
ptotal, to calculate xH2O.
(5) Use good engineering judgment to
prevent condensation in the transfer
lines, fittings, or valves from the point
where xH2O is measured to the analyzer.
We recommend that you design your
system so the wall temperatures in the
transfer lines, fittings, and valves from
the point where xH2O is measured to the
analyzer are at least 5 °C above the local
sample gas dewpoint.
*
*
*
*
*
■ 225. Section 1065.370 is revised to
read as follows:
§ 1065.370 CLD CO2 and H2O quench
verification.
(a) Scope and frequency. If you use a
CLD analyzer to measure NOX, verify
the amount of H2O and CO2 quench
after installing the CLD analyzer and
after major maintenance.
(b) Measurement principles. H2O and
CO2 can negatively interfere with a
CLD’s NOX response by collisional
quenching, which inhibits the
chemiluminescent reaction that a CLD
utilizes to detect NOX. This procedure
and the calculations in § 1065.675
determine quench and scale the quench
results to the maximum mole fraction of
E:\FR\FM\08OCR2.SGM
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Federal Register / Vol. 73, No. 196 / Wednesday, October 8, 2008 / Rules and Regulations
H2O and the maximum CO2
concentration expected during emission
testing. If the CLD analyzer uses quench
compensation algorithms that utilize
H2O and/or CO2 measurement
instruments, evaluate quench with these
instruments active and evaluate quench
with the compensation algorithms
applied.
(c) System requirements. A CLD
analyzer must have a combined H2O
and CO2 quench of ± 3% or less, though
we strongly recommend a quench of
± 1% or less. Combined quench is the
sum of the CO2 quench determined as
described in paragraph (d) of this
section, plus the H2O quench
determined in paragraph (e) of this
section.
(d) CO2 quench verification
procedure. Use the following method to
determine CO2 quench by using a gas
divider that blends binary span gases
with zero gas as the diluent and meets
the specifications in § 1065.248, or use
good engineering judgment to develop a
different protocol:
(1) Use PTFE or stainless steel tubing
to make necessary connections.
(2) Configure the gas divider such that
nearly equal amounts of the span and
diluent gases are blended with each
other.
(3) If the CLD analyzer has an
operating mode in which it detects NOonly, as opposed to total NOX, operate
the CLD analyzer in the NO-only
operating mode.
(4) Use a CO2 span gas that meets the
specifications of § 1065.750 and a
concentration that is approximately
twice the maximum CO2 concentration
expected during emission testing.
(5) Use an NO span gas that meets the
specifications of § 1065.750 and a
concentration that is approximately
twice the maximum NO concentration
expected during emission testing.
(6) Zero and span the CLD analyzer.
Span the CLD analyzer with the NO
span gas from paragraph (d)(5) of this
section through the gas divider. Connect
the NO span gas to the span port of the
gas divider; connect a zero gas to the
diluent port of the gas divider; use the
same nominal blend ratio selected in
paragraph (d)(2) of this section; and use
the gas divider’s output concentration of
NO to span the CLD analyzer. Apply gas
property corrections as necessary to
ensure accurate gas division.
(7) Connect the CO2 span gas to the
span port of the gas divider.
(8) Connect the NO span gas to the
diluent port of the gas divider.
(9) While flowing NO and CO2
through the gas divider, stabilize the
output of the gas divider. Determine the
CO2 concentration from the gas divider
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output, applying gas property correction
as necessary to ensure accurate gas
division. Record this concentration,
xCO2act, and use it in the quench
verification calculations in § 1065.675.
Alternatively, you may use a simple gas
blending device and use an NDIR to
determine this CO2 concentration. If you
use an NDIR, it must meet the
requirements of this part for laboratory
testing and you must span it with the
CO2 span gas from paragraph (d)(4) of
this section.
(10) Measure the NO concentration
downstream of the gas divider with the
CLD analyzer. Allow time for the
analyzer response to stabilize.
Stabilization time may include time to
purge the transfer line and to account
for analyzer response. While the
analyzer measures the sample’s
concentration, record the analyzer’s
output for 30 seconds. Calculate the
arithmetic mean concentration from
these data, xNOmeas. Record xNOmeas, and
use it in the quench verification
calculations in § 1065.675.
(11) Calculate the actual NO
concentration at the gas divider’s outlet,
xNOact, based on the span gas
concentrations and xCO2act according to
Equation 1065.675–2. Use the calculated
value in the quench verification
calculations in Equation 1065.675–1.
(12) Use the values recorded
according to this paragraph (d) and
paragraph (e) of this section to calculate
quench as described in § 1065.675.
(e) H2O quench verification
procedure. Use the following method to
determine H2O quench, or use good
engineering judgment to develop a
different protocol:
(1) Use PTFE or stainless steel tubing
to make necessary connections.
(2) If the CLD analyzer has an
operating mode in which it detects NOonly, as opposed to total NOX, operate
the CLD analyzer in the NO-only
operating mode.
(3) Use an NO span gas that meets the
specifications of § 1065.750 and a
concentration that is near the maximum
concentration expected during emission
testing.
(4) Zero and span the CLD analyzer.
Span the CLD analyzer with the NO
span gas from paragraph (e)(3) of this
section, record the span gas
concentration as xNOdry, and use it in the
quench verification calculations in
§ 1065.675.
(5) Humidify the NO span gas by
bubbling it through distilled water in a
sealed vessel. If the humidified NO span
gas sample does not pass through a
sample dryer for this verification test,
control the vessel temperature to
generate an H2O level approximately
PO 00000
Frm 00297
Fmt 4701
Sfmt 4700
59329
equal to the maximum mole fraction of
H2O expected during emission testing. If
the humidified NO span gas sample
does not pass through a sample dryer,
the quench verification calculations in
§ 1065.675 scale the measured H2O
quench to the highest mole fraction of
H2O expected during emission testing. If
the humidified NO span gas sample
passes through a dryer for this
verification test, control the vessel
temperature to generate an H2O level at
least as high as the level determined in
§ 1065.145(d)(2). For this case, the
quench verification calculations in
§ 1065.675 do not scale the measured
H2O quench.
(6) Introduce the humidified NO test
gas into the sample system. You may
introduce it upstream or downstream of
any sample dryer that is used during
emission testing. Note that the sample
dryer must meet the sample dryer
verification check in § 1065.342.
(7) Measure the mole fraction of H2O
in the humidified NO span gas
downstream of the sample dryer,
xH2Omeas. We recommend that you
measure xH2Omeas as close as possible to
the CLD analyzer inlet. You may
calculate xH2Omeas from measurements of
dew point, Tdew, and absolute pressure,
ptotal.
(8) Use good engineering judgment to
prevent condensation in the transfer
lines, fittings, or valves from the point
where xH2Omeas is measured to the
analyzer. We recommend that you
design your system so the wall
temperatures in the transfer lines,
fittings, and valves from the point where
xH2Omeas is measured to the analyzer are
at least 5 °C above the local sample gas
dew point.
(9) Measure the humidified NO span
gas concentration with the CLD
analyzer. Allow time for the analyzer
response to stabilize. Stabilization time
may include time to purge the transfer
line and to account for analyzer
response. While the analyzer measures
the sample’s concentration, record the
analyzer’s output for 30 seconds.
Calculate the arithmetic mean of these
data, xNOwet. Record xNOwet and use it in
the quench verification calculations in
§ 1065.675.
(f) Corrective action. If the sum of the
H2O quench plus the CO2 quench is less
than ¥2% or greater than +2%, take
corrective action by repairing or
replacing the analyzer. Before running
emission tests, verify that the corrective
action successfully restored the analyzer
to proper functioning.
(g) Exceptions. The following
exceptions apply:
(1) You may omit this verification if
you can show by engineering analysis
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08OCR2
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Federal Register / Vol. 73, No. 196 / Wednesday, October 8, 2008 / Rules and Regulations
verification, as long as you try to correct
the problem and the measurement
deficiency does not adversely affect
your ability to show that engines
comply with all applicable emission
standards.
■ 226. Section 1065.378 is amended by
revising paragraph (d)(4) to read as
follows:
xNOxmeas − xNOx + O 2 mix
efficiency = 1 +
xNO + O 2 mix − xNOmeas
*
*
*
*
*
Subpart F—[Amended]
227. Section 1065.510 is amended by
revising paragraphs (b)(3) and (b)(6) to
read as follows:
■
§ 1065.510
Engine mapping.
mstockstill on PROD1PC66 with RULES2
*
*
*
*
*
(b) * * *
(3) Operate the engine at its warm idle
speed as follows:
(i) For engines with a low-speed
governor, set the operator demand to
minimum, use the dynamometer or
other loading device to target a torque
of zero on the engine’s primary output
shaft, and allow the engine to govern the
speed. Measure this warm idle speed;
we recommend recording at least 30
values of speed and using the mean of
those values.
(ii) For engines without a low-speed
governor, operate the engine at warm
idle speed and zero torque on the
engine’s primary output shaft. You may
use the dynamometer to target a torque
of zero on the engine’s primary output
shaft, and manipulate the operator
demand to control the speed to target
the manufacturer-declared value for the
lowest engine speed possible with
minimum load (also known as
manufacturer-declared warm idle
speed). You may alternatively use the
dynamometer to target the
manufacturer-declared warm idle speed
and manipulate the operator demand to
control the torque on the engine’s
primary output shaft to zero.
(iii) For variable-speed engines with
or without a low-speed governor, if a
nonzero idle torque is representative of
in-use operation, you may use the
dynamometer or operator demand to
target the manufacturer-declared idle
torque instead of targeting zero torque as
specified in paragraphs (b)(3)(i) and (ii)
of this section. Control speed as
specified in paragraph (b)(3)(i) or (ii) of
this section, as applicable. If you use
this option for engines with a low-speed
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19:42 Oct 07, 2008
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§ 1065.514 Cycle-validation criteria for
operation over specified duty cycles.
*
*
*
*
(f) * * *
(3) For discrete-mode steady-state
testing, apply cycle-validation criteria
by treating the sampling periods from
the series of test modes as a continuous
sampling period, analogous to rampedmodal testing and apply statistical
criteria as described in paragraph (f)(1)
or (2) of this section.
*
*
*
*
*
PO 00000
Frm 00298
Fmt 4701
Sfmt 4700
*
*
*
*
*
(d) * * *
(4) Performance evaluation. Calculate
the efficiency of the NOX converter by
substituting the concentrations obtained
into the following equation:
⋅100%
governor to measure the warm idle
speed with the manufacturer-declared
torque at this step, you may use this as
the warm-idle speed for cycle
generation as specified in paragraph
(b)(6) of this section. However, if you
identify multiple warm idle torques
under paragraph (f)(4)(i) of this section,
measure the warm idle speed at only
one torque level for this paragraph
(b)(3).
*
*
*
*
*
(6) For engines with a low-speed
governor, if a nonzero idle torque is
representative of in-use operation,
operate the engine at warm idle with the
manufacturer-declared idle torque. Set
the operator demand to minimum, use
the dynamometer to target the declared
idle torque, and allow the engine to
govern the speed. Measure this speed
and use it as the warm idle speed for
cycle generation in § 1065.512. We
recommend recording at least 30 values
of speed and using the mean of those
values. If you identify multiple warm
idle torques under paragraph (f)(4)(i) of
this section, measure the warm idle
speed at each torque. You may map the
idle governor at multiple load levels and
use this map to determine the measured
warm idle speed at the declared idle
torque(s).
*
*
*
*
*
■ 228. Section 1065.514 is amended by
revising paragraph (f)(3) to read as
follows:
*
§ 1065.378 NO2-to-NO converter
conversion verification.
229. Section 1065.520 is amended by
revising paragraphs (g)(4) and (g)(5)(ii)
to read as follows:
■
§ 1065.520 Pre-test verification procedures
and pre-test data collection.
*
*
*
*
*
(g) * * *
(4) Overflow zero gas at the HC probe
inlet or into a tee near the probe outlet.
(5) * * *
(ii) For batch sampling, fill the sample
medium (e.g., bag) and record its mean
THC concentration.
*
*
*
*
*
Subpart G—[Amended]
230. Section 1065.610 is amended by
revising paragraphs (a) and (b) to read
as follows:
■
§ 1065.610
Duty cycle generation.
*
*
*
*
*
(a) Maximum test speed, fntest. This
section generally applies to duty cycles
for variable-speed engines. For constantspeed engines subject to duty cycles that
specify normalized speed commands,
use the no-load governed speed as the
measured fntest. This is the highest
engine speed where an engine outputs
zero torque. For variable-speed engines,
determine the measured fntest from the
power-versus-speed map, generated
according to § 1065.510, as follows:
(1) Based on the map, determine
maximum power, Pmax, and the speed at
which maximum power occurred, fnPmax.
If maximum power occurs at multiple
speeds, take fnPmax as the lowest of these
speeds. Divide every recorded power by
Pmax and divide every recorded speed by
fnPmax. The result is a normalized powerversus-speed map. Your measured fntest
is the speed at which the sum of the
squares of normalized speed and power
is maximum. Note that if multiple
maximum values are found, fntest should
be taken as the lowest speed of all
points with the same maximum sum of
squares.
Determine fntest as follows:
E:\FR\FM\08OCR2.SGM
08OCR2
ER08OC08.097
that for your NOX sampling system and
your emission calculations procedures,
the combined CO2 and H2O interference
for your NOX CLD analyzer always
affects your brake-specific NOX
emission results within no more than
±1.0% of the applicable NOX standard.
(2) You may use a NOX CLD analyzer
that you determine does not meet this
Federal Register / Vol. 73, No. 196 / Wednesday, October 8, 2008 / Rules and Regulations
f ntest = f ni at the maximum of ( f nnormi 2 + Pnormi 2 )
reference speeds according to paragraph
(c) of this section by using the measured
maximum test speed determined
according to paragraph (a)(1) of this
section—or use your declared maximum
test speed, as allowed in § 1065.510.
(3) For constant-speed engines,
transform normalized speeds to
reference speeds according to paragraph
(c) of this section by using the measured
no-load governed speed—or use your
declared maximum test speed, as
allowed in § 1065.510.
(b) Maximum test torque, Ttest. For
constant-speed engines, determine the
measured Ttest from the power-versusspeed map, generated according to
§ 1065.510, as follows:
Ttest = Ti at the maximum of ( f nnormi 2 + Pnormi 2 )
(2) Transform normalized torques to
reference torques according to
paragraph (d) of this section by using
the measured maximum test torque
determined according to paragraph
(b)(1) of this section—or use your
declared maximum test torque, as
allowed in § 1065.510.
*
*
*
*
*
■ 231. Section 1065.640 is amended by
revising paragraph (a) to read as follows:
§ 1065.640 Flow meter calibration
calculations.
*
*
*
*
*
(a) Reference meter conversions. The
calibration equations in this section use
nref =
mstockstill on PROD1PC66 with RULES2
Eq. 1065.640–1
Where:
˙
nref = reference molar flow rate.
˙
Vstdref = reference volume flow rate, corrected
to a standard pressure and a standard
temperature.
˙
Vactref = reference volume flow rate at the
actual pressure and temperature of the
flow rate.
˙
mref = reference mass flow.
Pstd = standard pressure.
Pact = actual pressure of the flow rate.
Tstd = standard temperature.
Tact = actual temperature of the flow rate.
R = molar gas constant.
Mmix = molar mass of the flow rate.
Example 1:
˙
Vstdref = 1000.00 ft3/min = 0.471948 m3/s
P = 29.9213 in Hg @ 32 °F = 101325 Pa
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Jkt 217001
Vstdref ⋅ Pstd Vactref ⋅ Pact
m
=
= ref
Tstd ⋅ R
Tact ⋅ R
M mix
T = 68.0 °F = 293.15 K
R = 8.314472 J/(mol·K)
nref
§ 1065.645
gas.
0.471948 ⋅101325
=
293.15 ⋅ 8.314472
˙
nref = 19.619 mol/s
Example 2:
˙
mref = 17.2683 kg/min = 287.805 g/s
˙
Mmix = 28.7805 g/mol
nref =
287.805
28.7805
˙
nref = 10.0000 mol/s
*
*
*
*
*
232. Section 1065.645 is amended by
revising paragraphs (a) and (b) to read
as follows:
■
PO 00000
˙
molar flow rate, nref, as a reference
quantity. If your reference meter outputs
a flow rate in a different quantity, such
˙
as standard volume rate, Vstdref, actual
˙ actref, or mass rate, mref,
˙
volume rate, V
convert your reference meter output to
a molar flow rate using the following
equations, noting that while values for
volume rate, mass rate, pressure,
temperature, and molar mass may
change during an emission test, you
should ensure that they are as constant
as practical for each individual set point
during a flow meter calibration:
Frm 00299
Fmt 4701
Sfmt 4700
Amount of water in an ideal
*
*
*
*
*
(a) Vapor pressure of water. Calculate
the vapor pressure of water for a given
saturation temperature condition, Tsat,
as follows, or use good engineering
judgment to use a different relationship
of the vapor pressure of water to a given
saturation temperature condition:
(1) For humidity measurements made
at ambient temperatures from (0 to 100)
°C, or for humidity measurements made
over super-cooled water at ambient
temperatures from (¥50 to 0) °C, use the
following equation:
E:\FR\FM\08OCR2.SGM
08OCR2
ER08OC08.102
Example:
(fnnorm1 = 1.002, Pnorm1 = 0.978, T1 = 722.62
N·m)
(fnnorm2 = 1.004, Pnorm2 = 0.977, T2 = 720.44
N·m)
(fnnorm3 = 1.006, Pnorm3 = 0.974, T3 = 716.80
N·m)
(fnnorm12 + Pnorm12) = (1.0022 + 0.9782) = 1.960
(fnnorm12 + Pnorm12) = (1.0042 + 0.9772) = 1.963
(fnnorm12 + Pnorm12) = (1.0062 + 0.9742) = 1.961
maximum = 1.963 at i = 2
Ttest = 720.44 N·m
Eq. 1065.610-2
ER08OC08.101
Where:
Ttest = maximum test torque.
(1) Based on the map, determine
maximum power, Pmax, and the speed at
which maximum power occurs, fnPmax. If
maximun power occurs at multiple
speeds, take fnPmax as the lowest of these
speeds. Divide every recorded power by
Pmax and divide every recorded speed by
fnPmax. The result is a normalized powerversus-speed map. Your measured Ttest
is the torque at which the sum of the
squares of normalized speed and power
is maximum. Note that that if multiple
maximum values are found, Ttest should
be taken as the highest torque of all
points with the same maximum sum of
squares. Determine Ttest as follows:
ER08OC08.099 ER08OC08.100
(2) For variable-speed engines,
transform normalized speeds to
Eq. 1065.610-1
ER08OC08.098
Where:
fntest = maximum test speed.
i = an indexing variable that represents one
recorded value of an engine map.
fnnormi = an engine speed normalized by
dividing it by fnPmax.
Pnormi = an engine power normalized by
dividing it by Pmax.
Example:
(fnnorm1 = 1.002, Pnorm1 = 0.978, fn1 = 2359.71)
(fnnorm2 = 1.004, Pnorm2 = 0.977, fn2 = 2364.42)
(fnnorm3 = 1.006, Pnorm3 = 0.974, fn3 = 2369.13)
(fnnorm12 + Pnorm12) = (1.0022 + 0.9782) = 1.960
(fnnorm22 + Pnorm22) = (1.0042 + 0.9772) = 1.963
(fnnorm32 + Pnorm32) = (1.0062 + 0.9742) = 1.961
maximum = 1.963 at i = 2
fntest = 2364.42 rev/min
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Federal Register / Vol. 73, No. 196 / Wednesday, October 8, 2008 / Rules and Regulations
T
−8.2969 ⋅ sat −1
273.16
T
273.16
log10 ( pH 2 O ) = 10.79574 ⋅ 1 −
− 5.02800 ⋅ log10 sat + 1.50475 ⋅ 10−4 ⋅ 1 − 10
Tsat
273.16
+0.42873 ⋅ 10
−3
4.76955 ⋅ 1− 273.16
Tsat
⋅ 10
− 1 − 0.2138602
Where:
pH20 = vapor pressure of water at saturation
temperature condition, kPa.
Eq. 1065.645-1
Tsat = saturation temperature of water at
measured conditions, K.
Example:
Tsat = 9.5 °C
Tdsat = 9.5 + 273.15 = 282.65 K
273.16
282.65
−4
log10 ( pH 2 O ) = 10.79574 ⋅ 1 −
− 5.02800 ⋅ log10
+ 1.50475 ⋅ 10
282.65
273.16
282.65
−8.2969 ⋅
−1
273.16
⋅ 1 − 10
4.769551− 273..16
282 65
+0.42873 ⋅ 10−3 ⋅ 10
− 1 + 0.2138602
log10(pH20) = 0.074297
pH20 = 100.074297 = 1.186581 kPa
(2) For humidity measurements over
ice at ambient temperatures from (¥100
to 0) °C, use the following equation:
273.16
273.16
Tsat
log10 ( psat ) = 9.096853 ⋅
− 1 − 3.566506 ⋅ log10
− 1 − 0.2138602
+ 0.876812 ⋅
Tsat
Tsat
273.16
Example:
Tice = ¥15.4 °C
Eq. 1065.645-2
5
Tice = ¥15.4 + 273.15 = 257.75 K
257.75
0.876812 ⋅ 1 −
− 0.2138602
273.16
mstockstill on PROD1PC66 with RULES2
Where:
xH2O = amount of water in an ideal gas.
pH2O = water vapor pressure at the measured
dewpoint, Tsat = Tdew.
pabs = wet static absolute pressure at the
location of your dewpoint measurement.
Example:
pabs = 99.980 kPa
Tsat = Tdew = 9.5 °C
Using Eq. 1065.645–1,
pH2O = 1.18489 kPa
VerDate Aug<31>2005
19:42 Oct 07, 2008
Jkt 217001
xH2O = 1.18489/99.980
xH2O = 0.011851 mol/mol
*
*
*
*
*
■ 233. Section 1065.650 is amended by
revising paragraphs (b)(3), (c)(2)(i),
(d)(8), (e)(4), (f)(2), and (g) and adding
paragraph (h) to read as follows:
§ 1065.650
Emission calculations.
*
*
PO 00000
*
Frm 00300
ER08OC08.003
Eq. 1065.645-3
*
Fmt 4701
*
Sfmt 4700
(b) * * *
(3) For field testing, you may calculate
the ratio of total mass to total work,
where these individual values are
determined as described in paragraph (f)
of this section. You may also use this
approach for laboratory testing,
consistent with good engineering
judgment. This is a special case in
which you use a signal linearly
E:\FR\FM\08OCR2.SGM
08OCR2
ER08OC08.002
pH 2 O
pabs
xH 2 O =
amount of water in an ideal gas, xH2O,
as follows:
ER08OC08.001
(b) Dewpoint. If you measure
humidity as a dewpoint, determine the
ER08OC08.000
log10(pH2O) =¥0.798207
pH2O = 100.79821 = 0.159145 kPa
ER08OC08.004
273.16
273.16
log10 ( psat ) = −9.096853 ⋅
− 1 − 3.566506 ⋅ log10
+
257.75
257.75
Federal Register / Vol. 73, No. 196 / Wednesday, October 8, 2008 / Rules and Regulations
proportional to raw exhaust molar flow
rate to determine a value proportional to
total emissions. You then use the same
linearly proportional signal to
determine total work using a chemical
balance of fuel, intake air, and exhaust
as described in § 1065.655, plus
information about your engine’s brakespecific fuel consumption. Under this
method, flow meters need not meet
accuracy specifications, but they must
meet the applicable linearity and
e=
Example:
˜
m = 805.5 g
˜
W = 52.102 kW·hr
eCO = 805.5/52.102
eCO = 2.520 g/(kW·hr)
(c) * * *
(2) * * *
(i) Varying flow rate. If you
continuously sample from a changing
exhaust flow rate, time align and then
multiply concentration measurements
by the flow rate from which you
m
W
59333
repeatability specifications in subpart D
or subpart J of this part. The result is a
brake-specific emission value calculated
as follows:
Eq. 1065.650-3
extracted it. Use good engineering
judgment to time align flow and
concentration data to match
transformation time, t50, to within ±1 s.
We consider the following to be
examples of changing flows that require
a continuous multiplication of
concentration times molar flow rate:
Raw exhaust, exhaust diluted with a
constant flow rate of dilution air, and
CVS dilution with a CVS flowmeter that
does not have an upstream heat
exchanger or electronic flow control.
This multiplication results in the flow
rate of the emission itself. Integrate the
emission flow rate over a test interval to
determine the total emission. If the total
emission is a molar quantity, convert
this quantity to a mass by multiplying
it by its molar mass, M. The result is the
mass of the emission, m. Calculate m for
continuous sampling with variable flow
using the following equations:
N
m = M ⋅ ∑ xi ⋅ ni ⋅ ∆t
Eq. 1065.650-4
i =1
Where:
(f) * * *
(2) Total work. To calculate a value
proportional to total work over a test
interval, integrate a value that is
proportional to power. Use information
N
W = ∑ Pi ⋅ ∆t
Eq. 1065.650-15
i =1
Where:
VerDate Aug<31>2005
21:16 Oct 07, 2008
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PO 00000
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Fmt 4701
Sfmt 4700
E:\FR\FM\08OCR2.SGM
ER08OC08.008
¯
MCO = 28.0101 g/mol
¯
xCO = 12.00 mmol/mol = 0.01200 mol/mol
Ô = 1.530 mol/s
n
¯
fn = 3584.5 rev/min = 375.37 rad/s
¯
T = 121.50 N · m
Ô
m = 28.0101 · 0.01200 · 1.530
Ô
m = 0.514 g/s = 1850.4 g/hr
¯
P = 121.5 · 375.37
¯
P = 45607 W
¯
P = 45.607 kW
eCO = 1850.4/45.61
eCO = 40.57 g/(kW · hr)
about the brake-specific fuel
consumption of your engine, efuel, to
convert a signal proportional to fuel
flow rate to a signal proportional to
power. To determine a signal
proportional to fuel flow rate, divide a
signal that is proportional to the mass
rate of carbon products by the fraction
of carbon in your fuel, wc.. You may use
a measured wc or you may use the
default values for a given fuel as
described in § 1065.655. Calculate the
mass rate of carbon from the amount of
carbon and water in the exhaust, which
you determine with a chemical balance
of fuel, intake air, and exhaust as
described in § 1065.655. In the chemical
balance, you must use concentrations
from the flow that generated the signal
proportional to molar flow rate, Õ, in
n
paragraph (e)(1) of this section.
Calculate a value proportional to total
work as follows:
ER08OC08.007
*
*
*
*
(d) * * *
(8) You may use a trapezoidal
integration method instead of the
rectangular integration described in this
paragraph (d). To do this, you must
integrate the fraction of work between
points where the torque is positive. You
may assume that speed and torque are
mstockstill on PROD1PC66 with RULES2
*
linear between data points. You may not
set negative values to zero before
running the integration.
(e) * * *
(4) The following example shows how
to calculate mass of emissions using
mean mass rate and mean power:
ER08OC08.006
Example:
MNMHC = 13.875389 g/mol
N = 1200
xNMHC1 = 84.5 µmol/mol = 84.5 · 10¥6 mol/
mol
xNMHC2 = 86.0 µmol/mol = 86.0 · 10¥6 mol/
mol
˙
nexh1 = 2.876 mol/s
˙
nexh2 = 2.224 mol/s
frecord = 1 Hz
Using Eq. 1065.650–5,
Dt = 1/1 =1 s
mNMHC = 13.875389 · (84.5 · 10¥6 · 2.876 +
˙
86.0 · 10¥6 · 2.224 + ... + xNMHC1200 · nexh)
·1
mNMHC = 25.53 g
Eq. 1065.650-5
08OCR2
ER08OC08.005
∆t = 1/f record
Federal Register / Vol. 73, No. 196 / Wednesday, October 8, 2008 / Rules and Regulations
Pi =
*
*
*
*
*
(g) Calculating cycle-weighted mean
values. Unless the standard-setting part
specifies otherwise, use the approach
specified in this paragraph (g) to
calculate cycle-weighted means of
different test segments or modes.
Weighting factors are generally intended
to represent the ratio of time spent
operating at each mode in a theoretical
duty cycle. Use good engineering
judgment to calculate the cycleweighted mean consistent with this
intent. The following examples
illustrate the two primary methods:
(1) For discrete-mode testing, a cycleweighted mean may be calculated by
dividing the sum of the weighted mass
emission rates (weighting factor times
mass emission rate in g/hr) by the sum
of the weighted brake power (kW). You
are not required to have identical
sampling times for each mode with this
approach.
(2) For any testing where the sampling
time for each mode is identical, a cycleweighted mean may be calculated by
dividing the sum of the weighted mass
emissions (weighting factor times total
mass emission for the mode in g) by the
sum of the weighted brake work
(kW.hr).
(h) Rounding. Round emission values
only after all calculations are complete
and the result is in g/(kW·hr) or units
equivalent to the units of the standard,
such as g/(hp·hr). See the definition of
‘‘Round’’ in § 1065.1001.
■ 234. Section 1065.655 is amended by
revising paragraphs (c) and (d) and
adding paragraph (e) to read as follows:
§ 1065.655 Chemical balances of fuel,
intake air, and exhaust.
mstockstill on PROD1PC66 with RULES2
*
*
*
*
*
(c) Chemical balance procedure. The
calculations for a chemical balance
involve a system of equations that
require iteration. We recommend using
a computer to solve this system of
equations. You must guess the initial
values of up to three quantities: The
amount of water in the measured flow,
xH2Oexh, fraction of dilution air in
diluted exhaust, xdil/exh, and the amount
of products on a C1 basis per dry mole
of dry measured flow, xCcombdry. You
may use time-weighted mean values of
combustion air humidity and dilution
air humidity in the chemical balance; as
long as your combustion air and
dilution air humidities remain within
VerDate Aug<31>2005
19:42 Oct 07, 2008
Jkt 217001
mfueli
efuel
Eq. 1065.650-16
tolerances of ±0.0025 mol/mol of their
respective mean values over the test
interval. For each emission
concentration, x, and amount of water,
xH2Oexh, you must determine their
completely dry concentrations, xdry and
xH2Oexhdry. You must also use your fuel’s
atomic hydrogen-to-carbon ratio, α, and
oxygen-to-carbon ratio, β. You may
measure α and β or you may use default
values for a given fuel as described in
§ 1065.655(d). Use the following steps to
complete a chemical balance:
(1) Convert your measured
concentrations such as, xCO2meas,
xNOmeas, and xH2Oint, to dry
concentrations by dividing them by one
minus the amount of water present
during their respective measurements;
for example: xH2OxCO2meas, xH2OxNOmeas,
and xH2Oint. If the amount of water
present during a ‘‘wet’’ measurement is
the same as the unknown amount of
water in the exhaust flow, xH2Oexh,
iteratively solve for that value in the
system of equations. If you measure
only total NOX and not NO and NO2
separately, use good engineering
judgment to estimate a split in your total
NOX concentration between NO and
NO2 for the chemical balances. For
example, if you measure emissions from
a stoichiometric spark-ignition engine,
you may assume all NOX is NO. For a
compression-ignition engine, you may
assume that your molar concentration of
NOX, xNOX, is 75% NO and 25% NO2.
For NO2 storage aftertreatment systems,
you may assume xNOX is 25% NO and
75% NO2. Note that for calculating the
mass of NOX emissions, you must use
the molar mass of NO2 for the effective
molar mass of all NOX species,
regardless of the actual NO2 fraction of
NOX.
(2) Enter the equations in paragraph
(c)(4) of this section into a computer
program to iteratively solve for xH2Oexh,
xCcombdry, and xdil/exh. Use good
engineering judgment to guess initial
values for xH2Oexh, xCcombdry, and xdil/exh.
We recommend guessing an initial
amount of water that is about twice the
amount of water in your intake or
dilution air. We recommend guessing an
initial value of xCcombdry as the sum of
your measured CO2, CO, and THC
values. We also recommend guessing an
initial xdil/exh between 0.75 and 0.95,
such as 0.8. Iterate values in the system
of equations until the most recently
updated guesses are all within ±1% of
PO 00000
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Fmt 4701
Sfmt 4700
their respective most recently calculated
values.
(3) Use the following symbols and
subscripts in the equations for this
paragraph (c):
xdil/exh = Amount of dilution gas or excess air
per mole of exhaust.
xH2Oexh = Amount of water in exhaust per
mole of exhaust.
xCcombdry = Amount of carbon from fuel in the
exhaust per mole of dry exhaust.
xH2dry = Amount of H2 in exhaust per amount
of dry exhaust.
KH2Ogas = Water-gas reaction equilibrium
coefficient. You may use 3.5 or calculate
your own value using good engineering
judgment.
xH2Oexhdry = Amount of water in exhaust per
dry mole of dry exhaust.
xprod/intdry = Amount of dry stoichiometric
products per dry mole of intake air.
xdil/exhdry = Amount of dilution gas and/or
excess air per mole of dry exhaust.
xint/exhdry = Amount of intake air required to
produce actual combustion products per
mole of dry (raw or diluted) exhaust.
xraw/exhdry = Amount of undiluted exhaust,
without excess air, per mole of dry (raw
or diluted) exhaust.
xO2int = Amount of intake air O2 per mole of
intake air.
xCO2intdry = Amount of intake air CO2 per
mole of dry intake air. You may use
xCO2intdry = 375 µmol/mol, but we
recommend measuring the actual
concentration in the intake air.
xH2Ointdry = Amount of intake air H2O per
mole of dry intake air.
xCO2int = Amount of intake air CO2 per mole
of intake air.
xCO2dil = Amount of dilution gas CO2 per
mole of dilution gas.
xCO2dildry = Amount of dilution gas CO2 per
mole of dry dilution gas. If you use air
as diluent, you may use xCO2dildry = 375
µmol/mol, but we recommend measuring
the actual concentration in the intake air.
xH2Odildry = Amount of dilution gas H2O per
mole of dry dilution gas.
xH2Odil = Amount of dilution gas H2O per
mole of dilution gas.
x[emission]meas = Amount of measured emission
in the sample at the respective gas
analyzer.
x[emission]dry = Amount of emission per dry
mole of dry sample.
xH2O[emission]meas = Amount of water in sample
at emission-detection location. Measure
or estimate these values according to
§ 1065.145(d)(2).
xH2Oint = Amount of water in the intake air,
based on a humidity measurement of
intake air.
a = Atomic hydrogen-to-carbon ratio in fuel.
b = Atomic oxygen-to-carbon ratio in fuel.
(4) Use the following equations to
iteratively solve for xdil/exh, xH2Oexh, and
E:\FR\FM\08OCR2.SGM
08OCR2
ER08OC08.009
59334
Federal Register / Vol. 73, No. 196 / Wednesday, October 8, 2008 / Rules and Regulations
1+ xH2Oexhdry
xH 2 Oexhdry
Eq. 1065.655-1
α
( xCcombdry − xTHCdry ) + xH 2Odil × xdil/exhdry + xH 2O innt × xint/exhdry − xH2dry
2
xdil/exhdry =
xdil/exh
ER08OC08.021
Eq. 1065.655-4
Eq. 1065.655-5
Eq. 1065.655-6
1 − xH 2 Oexh
xint/exhdry =
1
α
2 − β + 2 ( xCcombdry − xTHCdry ) − ( xCOdry − xNOdry − 2 xNO 2 dry + xH2dry )
2 ⋅ xO 2 int
Eq. 1065.655-7
xraw/exhdry =
1
2
α
2 + β ( xCcombdry − xTHCdry ) + ( 2 xTHCdry + xCOdry − xNO 2 dry + xH2dry ) + xint/exhdry
Eq. 1065.655-8
0.209820 − xCO 2intdry
xH 2 O int
1 − xH 2 O int
xCO 2 dil =
mstockstill on PROD1PC66 with RULES2
xH 2 Ointdry =
xCO 2 dildry
1 + xH 2 Odildry
xH 2 Odildry =
19:42 Oct 07, 2008
Jkt 217001
PO 00000
xH 2 Odil
1 − xH 2 Odil
Frm 00303
Fmt 4701
ER08OC08.015
Eq. 1065.655-10
ER08OC08.014
1 + xH 2 Ointdry
Eq. 1065.655-11
ER08OC08.013
xCO 2intdry
ER08OC08.012
xCO 2 int =
VerDate Aug<31>2005
Eq. 1065.655-9
1 + xH 2 Ointdry
Eq. 1065.655-12
ER08OC08.011
xO 2 int =
Eq. 1065.655-13
Sfmt 4725
E:\FR\FM\08OCR2.SGM
ER08OC08.020
K H2O -gas ⋅ ( xCO2dry − xCO2dil ⋅ xdil/exhdry )
ER08OC08.019
xH 2 Oexhdry =
xCOdry ⋅ ( xH2Oexhdry − xH2Odil ⋅ xdil/exhdry )
ER08OC08.018
xH2dry =
Eq. 1065.655-3
ER08OC08.017
xCcombdry = xCO 2 dry + xCOdry + xTHCdry − xCO 2 dil × xdil/exhdry − xCO 2 int × xint/exhdry
n
ER08OC08.022
Eq. 1065.655-2
1 + xH 2 Oexhdry
ER08OC08.016
xH 2 Oexh =
xraw/exhdry
08OCR2
ER08OC08.010
xdil/exh = 1 −
59335
Federal Register / Vol. 73, No. 196 / Wednesday, October 8, 2008 / Rules and Regulations
xCOdry =
xCOmeas
1 − xH 2 OCOmeas
Eq. 1065.655-14
Eq. 1065.655-16
Eq. 1065.655-17
Eq. 1065.655-18
35.50
= 34.29 mmol/mol
35.50
1+
1000
29.3
47.6
0.371
0.369
3
+
−
× 0.852 −
× 0.172 = 0.0249 mol/mol
1000000
1000000
1000
1000
29.3 ⋅ ( 0.036 − 0.012 ⋅ 0.852 )
= 8.5µ mol/mol
25.2 0.371
3.5 ⋅
−
⋅ 0.852
1000 1000
ER08OC08.025
1.8
47.6
8.5
= 0.036 mol/mol
0.0247 −
+ 0.012 ⋅ 0.852 + 0.017 ⋅ 0.172 −
2
1000000
1000000
xdil/exhdry =
mstockstill on PROD1PC66 with RULES2
ER08OC08.027
xH2dry =
xH 2 Oexhdry =
0.184
= 0.822 mol/mol
35.50
1+
1000
ER08OC08.030
xH 2 Oexh =
ER08OC08.031
using the equations in paragraph (c)(4)
of this section:
xdil/exh = 1 −
xCcombdry = 0.025 +
ER08OC08.033
xTHCmeas
1 − xH 2 OTHCmeas
ER08OC08.032
xTHCdry =
0.822
= 0.852 mol/mol
1 − 0.036
1
1.8
47.6 29.3
50.4
12.1
8.5
2 − 0.050 + 2 0.0249 − 1000000 − 1000000 − 1000000 − 2 ⋅ 1000000 + 1000000
2 ⋅ 0.206
= 0.172 mol/mol
xint/exhdry =
VerDate Aug<31>2005
19:42 Oct 07, 2008
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E:\FR\FM\08OCR2.SGM
ER08OC08.029
xNO 2 meas
1 − xH 2 ONO 2 meas
ER08OC08.028
xNO 2 dry =
ER08OC08.026
xNOmeas
1 − xH 2 ONOmeas
ER08OC08.034
Eq. 1065.655-15
xNOdry =
(5) The following example is a
solution for xdil/exh, xH2Oexh, and xCcombdry
xCO 2 meas
1 − xH 2 OCO 2 meas
08OCR2
ER08OC08.024
xCO 2 dry =
ER08OC08.023
59336
Federal Register / Vol. 73, No. 196 / Wednesday, October 8, 2008 / Rules and Regulations
59337
1 1.8
47.6
47.6
29.3
12.1
8.5
2 + 0.050 0.0249 − 1000000 + 2 ⋅ 1000000 + 1000000 − 1000000 + 1000000 + 0.172
2
= 0.184 mol/mol
xraw/exhdry =
0.209820 − 0.000375
= 0.206 mol/mol
17.22
1+
1000
46
= 47.6 mmol/mol
33.98
1−
1000
Frm 00305
Fmt 4701
Sfmt 4725
E:\FR\FM\08OCR2.SGM
ER08OC08.039
ER08OC08.038
ER08OC08.037
xTHCdry =
ER08OC08.040
12.0
= 12.1 mmol/mol
8.601
1−
1000
ER08OC08.036
mstockstill on PROD1PC66 with RULES2
50.0
= 50.4 mmol/mol
8.601
1−
1000
xNO 2 dry =
PO 00000
24.98
= 25.2 mmol/mol
8.601
1−
1000
xNOdry =
Jkt 217001
29.0
= 29.3 mmol/mol
8.601
1−
1000
xCO 2 dry =
ER08OC08.042
11.87
= 12.01 mmol/mol
11.87
1−
1000
xCOdry =
19:42 Oct 07, 2008
ER08OC08.043
0.375
= 0.371 mmol/mol
12.01
1+
1000
xH 2 Odildry =
VerDate Aug<31>2005
ER08OC08.044
16.93
= 17.22 mmol/mol
16.93
1−
1000
xH 2 Ointdry =
xCO 2 dil =
ER08OC08.045
0.000375 × 1000
= 0.369 mmol/mol
17.22
1+
1000
ER08OC08.041
xCO2 int =
08OCR2
ER08OC08.035
xO2 int =
59338
Federal Register / Vol. 73, No. 196 / Wednesday, October 8, 2008 / Rules and Regulations
a = 1.8
b = 0.05
(d) Carbon mass fraction. Determine
carbon mass fraction of fuel, wc, using
one of the following methods:
wC =
1⋅ M C
1⋅ M C + α ⋅ M H + β ⋅ Μ Ο
Eq. 1065.655-19
b = atomic oxygen-to-carbon ratio
MC = molar mass of carbon
MH = molar mass of hydrogen
MO = molar mass of oxygen
Where:
wC, = carbon mass fraction of fuel
a = atomic hydrogen-to-carbon ratio
(1) You may calculate wC using the
following equation based on measured
fuel properties:
(2) You may use the default values in
the following table to determine wC for
a given fuel:
TABLE 1 OF § 1065.655.—DEFAULT VALUES OF a b, AND wC, FOR VARIOUS FUELS
Atomic
hydrogen and
oxygen-to-carbon
ratios
CHaOb
Fuel
Gasoline .....................................................................................................................................................
#2 Diesel ....................................................................................................................................................
#1 Diesel ....................................................................................................................................................
Liquified Petroleum Gas ............................................................................................................................
Natural gas .................................................................................................................................................
Ethanol .......................................................................................................................................................
Methanol ....................................................................................................................................................
( xint/exhdry − xraw/exhdry )
1 +
(1 + xH 2Oexhdry )
˙
nint = intake air molar flow rate including
humidity in intake air.
Example:
˙
nint = 3.780 mol/s
mstockstill on PROD1PC66 with RULES2
nexh =
˙
nexh = 6.066 mol/s
VerDate Aug<31>2005
19:42 Oct 07, 2008
Eq. 1065.655-20
xint/exhdry = 0.69021 mol/mol
xraw/exhdry = 1.10764 mol/mol
xH20exhdry = 107.64 mmol/mol = 0.10764 mol/
mol
3.780
(0.69021 − 1.10764)
1 +
(1 + 0.10764)
ER08OC08.048
Where:
˙
nexh = raw exhaust molar flow rate from
which you measured emissions.
nint
(ii) You may estimate flow rate
through the crankcase vent by
engineering analysis as long as the
uncertainty in your calculation does not
adversely affect your ability to show
that your engines comply with
applicable emission standards.
(iii) You may assume your crankcase
vent flow rate is zero.
(2) Intake air molar flow rate
˙
˙
calculation. Based on nint, calculate nexh
as follows:
ER08OC08.047
nexh =
concentrations. Solve for the chemical
balance in paragraph (c) of this section
at the same frequency that you update
˙
˙
and record nint or mfuel.
(1) Crankcase flow rate. If engines are
not subject to crankcase controls under
the standard-setting part, you may
˙
calculate raw exhaust flow based on nint
˙
or mfuel using one of the following:
(i) You may measure flow rate
through the crankcase vent and subtract
it from the calculated exhaust flow.
(3) Fuel mass flow rate calculation.
˙
Based on mfuel, calculate nexh as follows:
Jkt 217001
PO 00000
Frm 00306
Fmt 4701
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0.866
0.869
0.861
0.819
0.747
0.521
0.375
E:\FR\FM\08OCR2.SGM
08OCR2
ER08OC08.046
(e) Calculated raw exhaust molar flow
rate from measured intake air molar
flow rate or fuel mass flow rate. You
may calculate the raw exhaust molar
flow rate from which you sampled
˙
emissions, nexh, based on the measured
˙
intake air molar flow rate, nint, or the
˙
measured fuel mass flow rate, mfuel, and
the values calculated using the chemical
balance in paragraph (c) of this section.
Note that the chemical balance must be
based on raw exhaust gas
CH1.85O0
CH1.80O0
CH1.93O0
CH2.64O0
CH3.78O0.016
CH3O0.5
CH4O1
Carbon mass
fraction, wC
g/g
Federal Register / Vol. 73, No. 196 / Wednesday, October 8, 2008 / Rules and Regulations
M c ⋅ xCcombdry
Example:
˙
mfuel = 7.559 g/s
wC = 0.869 g/g
MC = 12.0107 g/mol
235. Section 1065.660 is amended by
revising paragraphs (b)(2)(i) and (b)(3) to
read as follows:
xNMHC =
THC and NMHC determination.
*
*
(b) * * *
(2) * * *
*
xTHC[THC -FID]cor − xTHC[ NMC -FID] ⋅ RFCH 4[THC -FID]
xTHC[NMC–FID] = concentration of THC, HC
contamination (optional) and dry-to-wet
corrected, as measured by the NMC FID
during sampling through the NMC.
RFCH4[THC–FID] = response factor of THC FID
to CH4, according to § 1065.360(d).
RFPFC2H6[NMC–FID] = nonmethane cutter
combined ethane response factor and
xNMHC =
xNMHC = 131.4 µmol/mol
*
*
*
*
(3) For a gas chromatograph, calculate
xNMHC using the THC analyzer’s
response factor (RF) for CH4, from
§ 1065.360, and the HC contamination
*
mstockstill on PROD1PC66 with RULES2
Where:
xNMHC = concentration of NMHC.
xTHC[THC-FID]cor = concentration of THC, HC
contamination and dry-to-wet corrected,
as measured by the THC FID.
xCH4 = concentration of CH4, HC
contamination (optional) and dry-to-wet
corrected, as measured by the gas
chromatograph FID.
RFCH4[THC-FID] = response factor of THC-FID
to CH4.
Example:
xTHC[THC-FID][cor = 145.6 µmol/mol
RFCH4[THC-FID] = 0.970
xCH4 = 18.9 µmol/mol
xNMHC = 145.6¥0.970 · 18.9
xNMHC = 127.3 µmol/mol
19:42 Oct 07, 2008
Jkt 217001
236. Section 1065.667 is revised to
read as follows:
§ 1065.667 Dilution air background
emission correction.
(a) To determine the mass of
background emissions to subtract from a
diluted exhaust sample, first determine
the total flow of dilution air, ndil, over
the test interval. This may be a
measured quantity or a quantity
calculated from the diluted exhaust flow
and the flow-weighted mean fraction of
¯
dilution air in diluted exhaust, xdil/exh.
Multiply the total flow of dilution air by
the mean concentration of a background
emission. This may be a time-weighted
Frm 00307
Fmt 4701
Sfmt 4700
and wet-to-dry corrected initial THC
concentration xTHC[THC-FID]cor as
determined in section (a) above as
follows:
Eq. 1065.660-5
■
PO 00000
penetration fraction, according to
§ 1065.365(d).
Example:
xTHC[THC–FID]cor = 150.3 µmol/mol
xTHC[NMC–FID] = 20.5 µmol/mol
RFPFC2H6[NMC–FID] = 0.019
RFCH4[THC–FID] = 1.05
150.3 − 20.5 ⋅ 1.05
1 − 0.019 ⋅ 1.05
xNMHC = xTHC[THC -FID]cor − RFCH 4[THC -FID] ⋅ xCH 4
VerDate Aug<31>2005
Eq. 1065.660-2
1 − RFPFC 2 H 6[ NMC -FID] ⋅ RFCH 4[THC -FID]
Where:
xNMHC = concentration of NMHC.
xTHC[THC–FID]cor = concentration of THC, HC
contamination and dry-to-wet corrected,
as measured by the THC FID during
sampling while bypassing the NMC.
(i) Use the following equation for
penetration fractions determined using
an NMC configuration as outlined in
§ 1065.365(d):
*
mean or a flow-weighted mean (e.g., a
proportionally sampled background).
The product of ndil and the mean
concentration of a background emission
is the total amount of a background
emission. If this is a molar quantity,
convert it to a mass by multiplying it by
its molar mass, M. The result is the mass
of the background emission, m. In the
case of PM, where the mean PM
concentration is already in units of mass
¯
per mole of sample, MPM, multiply it by
the total amount of dilution air, and the
result is the total background mass of
PM, mPM. Subtract total background
masses from total mass to correct for
background emissions.
E:\FR\FM\08OCR2.SGM
08OCR2
ER08OC08.053
§ 1065.660
*
7.559 ⋅ 0.869 ⋅ (1 + 0.10764)
12.0107 ⋅ 0.09987
ER08OC08.052
˙
nexh = 6.066 mol/s
xCcombdry = 99.87 mmol/mol = 0.09987 mol/
mol
xH20exhdry = 107.64 mmol/mol = 0.10764 mol/
mol
ER08OC08.051
nexh =
■
Eq. 1065.655-21
ER08OC08.050
Where:
˙
nexh = raw exhaust molar flow rate from
which you measured emissions.
˙
mfuel = fuel flow rate including humidity in
intake air.
mfuel ⋅ wc ⋅ (1 + xH 2 Oexhdry )
ER08OC08.049
nexh =
59339
Federal Register / Vol. 73, No. 196 / Wednesday, October 8, 2008 / Rules and Regulations
concentrations of emissions in the
chemical balance, as described in
§ 1065.655. You may assume that your
engine operates stoichiometrically, even
if it is a lean-burn engine, such as a
compression-ignition engine. Note that
for lean-burn engines this assumption
could result in an error in emission
calculations. This error could occur
because the chemical balances in
§ 1065.655 correct excess air passing
through a lean-burn engine as if it was
dilution air. If an emission
concentration expected at the standard
is about 100 times its dilution air
background concentration, this error is
negligible. However, if an emission
concentration expected at the standard
is similar to its background
mbkgnd = xdil/exh ⋅ mbkgnddexh
Eq. 1065.667-2
mbkgndNOxdexh = 0.0536 g
mbkgndNOx = 0.843·0.0536
mbkgndNOx = 0.0452 g
(e) The following is an example of
using the fraction of dilution air in
237. Section 1065.675 is revised to
read as follows:
■
§ 1065.675 CLD quench verification
calculations.
mstockstill on PROD1PC66 with RULES2
Perform CLD quench-check
calculations as follows:
Eq. 1065.667-4
(a) Perform a CLD analyzer quench
verification test as described in
§ 1065.370.
(b) Estimate the maximum expected
mole fraction of water during emission
testing, xH2Oexp. Make this estimate
where the humidified NO span gas was
introduced in § 1065.370(e)(6). When
estimating the maximum expected mole
fraction of water, consider the
maximum expected water content in
combustion air, fuel combustion
products, and dilution air (if
applicable). If you introduced the
humidified NO span gas into the sample
system upstream of a sample dryer
xNOwet
x
x
xCO 2 exp
1 − xH 2 Omeas
H 2 O exp
− 1 ⋅
quench =
+ NOmeas − 1 ⋅
xNOdry
xH 2 Omeas xNOact
xCO 2 act
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19:42 Oct 07, 2008
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Frm 00308
Fmt 4701
Sfmt 4725
during the verification test, you need
not estimate the maximum expected
mole fraction of water and you must set
xH2Oexp equal to xH2Omeas.
(c) Estimate the maximum expected
CO2 concentration during emission
testing, xCO2exp. Make this estimate at
the sample system location where the
blended NO and CO2 span gases are
introduced according to
§ 1065.370(d)(10). When estimating the
maximum expected CO2 concentration,
consider the maximum expected CO2
content in fuel combustion products
and dilution air.
(d) Calculate quench as follows:
⋅100%
E:\FR\FM\08OCR2.SGM
Eq. 1065.675-1
.
08OCR2
ER08OC08.058
mbkgnddexh = M ⋅ xbkgnd ⋅ ndexh
Eq. 1065.667-3
ER08OC08.057
mbkgnd = xdil/exh ⋅ mbkgnddexh
Example:
MNOX = 46.0055 g/mol
xbkgnd = 0.05 µmol/mol = 0.05 · 10¥6 mol/mol
˙
ndexh = 23280.5 mol/s
xdil/exh = 0.843
˙
mbkgndNOxdexh = 46.0055 · 0.05 · 10¥6 · 23280.5
˙
mbkgndNOxdexh = 0.0536 g/hr
˙
mbkgndNOx = 0.843 · 0.0536
˙
mbkgndNOx = 0.0452 g/hr
diluted exhaust, xdil/exh, and the mass
rate of background emissions calculated
using the flow rate of diluted exhaust,
˙
ndexh, as described in § 1065.650(c):
ER08OC08.056
Example:
MNOx = 46.0055 g/mol
¯
xbkgnd = 0.05 µmol/mol = 0.05·10¥6 mol/mol
ndexh = 23280.5 mol
¯
xdil/exh = 0.843
mbkgndNOxdexh = 46.0055·0.05·10¥6 · 23280.5
Eq. 1065.667-1
mbkgnddexh = M ⋅ xbkgnd ⋅ ndexh
concentration, this error could be
significant. If this error might affect your
ability to show that your engines
comply with applicable standards, we
recommend that you remove
background emissions from dilution air
by HEPA filtration, chemical
adsorption, or catalytic scrubbing. You
might also consider using a partial-flow
dilution technique such as a bag minidiluter, which uses purified air as the
dilution air.
(d) The following is an example of
using the flow-weighted mean fraction
¯
of dilution air in diluted exhaust, xdil/exh,
and the total mass of background
emissions calculated using the total
flow of diluted exhaust, ndexh, as
described in § 1065.650(c):
ER08OC08.055
(b) You may determine the total flow
of dilution air by a direct flow
measurement. In this case, calculate the
total mass of background as described in
§ 1065.650(c), using the dilution air
flow, ndil. Subtract the background mass
from the total mass. Use the result in
brake-specific emission calculations.
(c) You may determine the total flow
of dilution air from the total flow of
diluted exhaust and a chemical balance
of the fuel, intake air, and exhaust as
described in § 1065.655. In this case,
calculate the total mass of background
as described in § 1065.650(c), using the
total flow of diluted exhaust, ndexh, then
multiply this result by the flowweighted mean fraction of dilution air
¯
in diluted exhaust, xdil/exh. Calculate
¯
xdil/exh using flow-weighted mean
ER08OC08.054
59340
Federal Register / Vol. 73, No. 196 / Wednesday, October 8, 2008 / Rules and Regulations
Where:
quench = amount of CLD quench.
xNOdry = concentration of NO upstream of a
bubbler, according to § 1065.370(e)(4).
xNOwet = measured concentration of NO
downstream of a bubbler, according to
§ 1065.370(e)(9).
xH2Oexp = maximum expected mole fraction of
water during emission testing, according
to paragraph (b) of this section.
xH2Omeas = measured mole fraction of water
during the quench verification,
according to § 1065.370(e)(7).
xNOmeas = measured concentration of NO
when NO span gas is blended with CO2
span gas, according to § 1065.370(d)(10).
xNOact = actual concentration of NO when NO
span gas is blended with CO2 span gas,
according to § 1065.370(d)(11) and
x
xNOact = 1 − CO2act
x
CO2span
Where:
xNOspan = the NO span gas concentration
input to the gas divider, according to
§ 1065.370(d)(5).
⋅ xNOspan
59341
calculated according to Equation
1065.675–2.
xCO2exp = maximum expected concentration
of CO2 during emission testing,
according to paragraph (c) of this section.
xCO2act = actual concentration of CO2 when
NO span gas is blended with CO2 span
gas, according to § 1065.370(d)(9).
Eq.1065.675 − 2
xCO2span = the CO2 span gas concentration
input to the gas divider, according to
§ 1065.370(d)(4).
Example:
xNOdry = 1800.0 µmol/mol
xNOwet = 1729.6 µmol/mol
xH2Oexp = 0.030 mol/mol
xH2Omeas = 0.030 mol/mol
xNOmeas = 1495.2 µmol/mol
xNOspan = 3001.6 µmol/mol
xCO2exp = 3.2%
xCO2span = 6.00%
xCO2act = 2.98%
2.98
xNOact = 1 −
⋅ 3001.6 = 1510.8 µmol / mol
6.00
1729.6
1 − 0.030
0.030 1495.2 3.2
⋅100%
quench =
− 1 ⋅
+
− 1 ⋅
1800.0
0.030 1510.8 2.98
quench = (¥0.00939–0.01109) · 100% =
¥2.0048% = ¥2%
(f) and adding a new paragraph (e) to
read as follows:
Subpart H—[Amended]
§ 1065.701
fuels.
238. Section 1065.701 is amended by
redesignating paragraph (e) as paragraph
*
■
General requirements for test
*
*
*
*
(e) Two-stroke fuel/oil mixing. For
two-stroke engines, use a fuel/oil
mixture meeting the manufacturer’s
specifications.
*
*
*
*
*
■ 239. Section 1065.703 is amended by
revising Table 1 to read as follows:
§ 1065.703
Distillate diesel fuel.
*
*
*
*
*
TABLE 1 OF § 1065.703—TEST FUEL SPECIFICATIONS FOR DISTILLATE DIESEL FUEL
Low sulfur
High sulfur
— ...............
°C ..............
...................
...................
...................
...................
...................
°API ...........
mg/kg .........
mg/kg .........
40–50
......................
171–204
204–238
243–282
293–332
321–366
32–37
7–15
......................
40–50
......................
171–204
204–238
243–282
293–332
321–366
32–37
......................
300–500
40–50
......................
171–204
204–238
243–282
293–332
321–366
32–37
......................
2000–4000
Aromatics, min. (Remainder shall be
paraffins, naphthalenes, and olefins).
Flashpoint, min. .....................................
Kinematic Viscosity ................................
g/kg ...........
100
100
100
°C ..............
cSt .............
54
2.0–3.2
54
2.0–3.2
54
2.0–3.2
1 ASTM
Reference procedure1
ASTM D613–05
ASTM D86–07a.
ASTM D4052–96e01.
See 40 CFR 80.580.
ASTM D2622–07 or alternates as allowed under 40 CFR 80.580.
ASTM D5186–03.
ASTM D93–07.
ASTM D445–06
procedures are incorporated by reference in § 1065.1010. See § 1065.701(d) for other allowed procedures.
VerDate Aug<31>2005
19:42 Oct 07, 2008
Jkt 217001
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Frm 00309
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Sfmt 4700
E:\FR\FM\08OCR2.SGM
08OCR2
ER08OC08.060
Ultra low sulfur
ER08OC08.059
Units
Cetane Number .....................................
Distillation range:
Initial boiling point ...........................
10 pct. point ....................................
50 pct. point ....................................
90 pct. point ....................................
Endpoint ..........................................
Gravity ....................................................
Total sulfur, ultra low sulfur ...................
Total sulfur, low and high sulfur ............
mstockstill on PROD1PC66 with RULES2
Item
59342
Federal Register / Vol. 73, No. 196 / Wednesday, October 8, 2008 / Rules and Regulations
§ 1065.915
Subpart J—[Amended]
240. Section 1065.915 is amended by
revising paragraph (a) to read as follows:
■
PEMS instruments.
(a) Instrument specifications. We
recommend that you use PEMS that
meet the specifications of subpart C of
this part. For unrestricted use of PEMS
in a laboratory or similar environment,
use a PEMS that meets the same
specifications as each lab instrument it
replaces. For field testing or for testing
with PEMS in a laboratory or similar
environment, under the provisions of
§ 1065.905(b), the specifications in the
following table apply instead of the
specifications in Table 1 of § 1065.205.
TABLE 1 OF § 1065.915—RECOMMENDED MINIMUM PEMS MEASUREMENT INSTRUMENT PERFORMANCE
Measurement
Measured
quantity
symbol
Rise time,
t10¥90, and
Fall time,
t90¥10
Engine speed transducer .................
fn ...................
1 s ................
1 Hz means
Engine torque estimator, BSFC
(This is a signal from an engine’s
ECM).
General pressure transducer (not a
part of another instrument).
Atmospheric pressure meter ............
General temperature sensor (not a
part of another instrument).
General dewpoint sensor .................
Exhaust flow meter ...........................
T or BSFC ....
1 s ................
1 Hz means
p ...................
5 s ................
1 Hz .............
patmos ............
T ...................
50 s ..............
5 s ................
0.1 Hz ..........
1 Hz .............
Tdew ..............
˙
n ...................
50 s ..............
1 s ................
0.1 Hz ..........
1 Hz means
Dilution air, inlet air, exhaust, and
sample flow meters.
Continuous gas analyzer ..................
˙
n ...................
1 s ................
1 Hz means
x ...................
5 s ................
1 Hz .............
Gravimetric PM balance ...................
Inertial PM balance ..........................
mPM ..............
mPM ..............
N/A ...............
5 s ................
N/A ...............
1 Hz .............
Recording
update
frequency
Accuracy 1
Repeatability 1
Noise 1
5.0 % of pt. or 1.0
% of max.
8.0 % of pt. or 5
% of max.
2.0 % of pt. or 1.0
% of max.
2.0 % of pt. or 1.0
% of max.
5.0 % of pt. or 5.0
% of max.
250 Pa ................
1.0 % of pt. K or
5 K.
3 K ......................
5.0 % of pt. or 3.0
% of max.
2.5 % of pt. or 1.5
% of max.
4.0 % of pt. or 4.0
% of meas.
See § 1065.790 ...
4.0 % of pt. or 4.0
% of meas.
2.0 % of pt. or 0.5
% of max.
200 Pa ................
0.5 % of pt. K or
2 K.
1 K ......................
2.0 % of pt ..........
1.0 % of max.
1.25 % of pt. or
0.75 % of max.
2.0 % of pt. or 2.0
% of meas.
0.5 µg ..................
2.0 % of pt. or 2.0
% of meas.
1.0 % of max.
0.5 % of max.
1.0 % of max.
100 Pa.
0.5 % of max
0.5 K.
1 K.
2.0 % of max.
1.0 % of max.
N/A.
1.0 % of max.
1 Accuracy, repeatability, and noise are all determined with the same collected data, as described in § 1065.305, and based on absolute values. ‘‘pt.’’ refers to the overall flow-weighted mean value expected at the standard; ‘‘max.’’ refers to the peak value expected at the standard over
any test interval, not the maximum of the instrument’s range; ‘‘meas’’ refers to the actual flow-weighted mean measured over any test interval.
*
*
*
*
*
241. Section 1065.925 is amended by
revising paragraph (h)(4) to read as
follows:
■
§ 1065.925
testing.
PEMS preparation for field
*
*
*
*
*
(h) * * *
(4) Overflow zero or ambient air at the
HC probe inlet or into a tee near the
probe outlet.
*
*
*
*
*
Subpart K—[Amended]
242. Section 1065.1001 is amended by
adding definitions for ‘‘Calibration gas’’,
‘‘Span gas’’, ‘‘Transformation time, t50’’,
‘‘t0¥50’’, and ‘‘t100¥50’’ in alphabetical
order to read as follows:
■
§ 1065.1001
Definitions.
mstockstill on PROD1PC66 with RULES2
*
*
*
*
*
Calibration gas means a purified gas
mixture used to calibrate gas analyzers.
Calibration gases must meet the
specifications of § 1065.750. Note that
calibration gases and span gases are
VerDate Aug<31>2005
19:42 Oct 07, 2008
Jkt 217001
qualitatively the same, but differ in
terms of their primary function. Various
performance verification checks for gas
analyzers and sample handling
components might refer to either
calibration gases or span gases.
*
*
*
*
*
Span gas means a purified gas
mixture used to span gas analyzers.
Span gases must meet the specifications
of § 1065.750. Note that calibration
gases and span gases are qualitatively
the same, but differ in terms of their
primary function. Various performance
verification checks for gas analyzers and
sample handling components might
refer to either calibration gases or span
gases.
*
*
*
*
*
Transformation time, t50, means the
overall system response time to any step
change in input, generally the average of
the time to reach 50% response to a step
increase, t0¥50, or to a step decrease,
t100¥50.
t0¥50 means the time interval of a
measurement system’s response after
PO 00000
Frm 00310
Fmt 4701
Sfmt 4700
any step increase to the input between
the following points:
(1) The point at which the step change
is initiated at the sample probe.
(2) The point at which the response
has risen 50% of the total amount it will
rise in response to the step change.
t100¥50 means the time interval of a
measurement system’s response after
any step decrease to the input between
the following points:
(1) The point at which the step change
is initiated at the sample probe.
(2) The point at which the response
has fallen 50% of the total amount it
will fall in response to the step change.
*
*
*
*
*
243. Section 1065.1005 is amended by
revising paragraph (a) to read as follows:
■
§ 1065.1005 Symbols, abbreviations,
acronyms, and units of measure.
*
*
*
*
*
(a) Symbols for quantities. This part
uses the following symbols and units of
measure for various quantities:
E:\FR\FM\08OCR2.SGM
08OCR2
Federal Register / Vol. 73, No. 196 / Wednesday, October 8, 2008 / Rules and Regulations
Symbol
% ...........
a ............
A ............
A0 ..........
A1 ..........
β ............
β ............
C# ..........
d ............
DR .........
e ............
e ............
F ............
f .............
fn ............
g .............
K ............
l .............
µ ............
M ...........
m ...........
˙
m ...........
v ............
N ...........
n ............
˙
n ............
P ............
PF .........
p ............
r ............
r .............
R 2 .........
Ra .........
Re# ........
RF .........
RH % ....
s ............
S ............
SEE .......
T ............
T ............
T ............
t .............
∆ t ..........
V ............
˙
V ............
W ...........
wc ..........
x ............
¯
X ............
y ............
Quantity
Unit
percent .............................................
atomic hydrogen to carbon ratio .....
area .................................................
intercept of least squares regression.
slope of least squares regression.
ratio of diameters ............................
atomic oxygen to carbon ratio .........
number of carbon atoms in a molecule.
Diameter ..........................................
dilution ratio .....................................
error between a quantity and its reference.
brake-specific basis .........................
F-test statistic.
frequency .........................................
rotational frequency (shaft) .............
ratio of specific heats ......................
correction factor ...............................
length ...............................................
viscosity, dynamic ...........................
molar mass1 ....................................
mass ................................................
mass rate .........................................
viscosity, kinematic ..........................
total number in series.
amount of substance .......................
amount of substance rate ...............
power ...............................................
penetration fraction.
pressure ...........................................
mass density ...................................
ratio of pressures ............................
coefficient of determination.
average surface roughness .............
Reynolds number.
response factor.
relative humidity ..............................
non-biased standard deviation.
Sutherland constant ........................
standard estimate of error.
absolute temperature ......................
Celsius temperature ........................
torque (moment of force) ................
time ..................................................
time interval, period, 1/frequency ....
volume .............................................
volume rate ......................................
work .................................................
carbon mass fraction .......................
amount of substance mole fraction
2.
flow-weighted mean concentration ..
generic variable.
Unit symbol
59343
Base SI units
10¥2
0.01 ..................................................
mole per mole .................................
square meter ...................................
% ........................
mol/mol ...............
m2 .......................
1
m2
meter per meter ...............................
mole per mole .................................
m/m .....................
mol/mol ...............
1
1
meter ...............................................
mole per mol ...................................
m .........................
mol/mol ...............
m
1
gram per kilowatt hour ....................
g/(kW.h) ..............
g.3.6¥1.106.m¥2.kgs2
hertz .................................................
revolutions per minute .....................
(joule per kilogram kelvin) per (joule
per kilogram kelvin).
..........................................................
meter ...............................................
pascal second .................................
gram per mole .................................
kilogram ...........................................
kilogram per second ........................
meter squared per second ..............
Hz .......................
rev/min ................
(J/(kg.K))/(J/
(kg.K)).
.............................
m .........................
Pa’s .....................
g/mol ...................
kg ........................
kg/s .....................
m2/s ....................
s¥1
2.pi.60¥1.s¥1
1
1
m
m¥1.kg.s¥1
10¥3.kg.mol¥1
kg
kg.s¥1
m2.s¥1
mole .................................................
mole per second ..............................
kilowatt .............................................
mol ......................
mol/s ...................
kW ......................
mol
mol.s¥1
103.m2.kg.s¥3
pascal ..............................................
kilogram per cubic meter .................
pascal per pascal ............................
Pa .......................
kg/m3 ..................
Pa/Pa ..................
m¥1.kg.s¥2
kg.m¥3
1
micrometer .......................................
µm ......................
m¥6
0.01 ..................................................
% ........................
10¥2
kelvin ...............................................
K .........................
K
kelvin ...............................................
degree Celsius ................................
newton meter ...................................
second .............................................
second .............................................
cubic meter ......................................
cubic meter per second ...................
kilowatt hour ....................................
gram per gram .................................
mole per mole .................................
K .........................
°C .......................
N.m .....................
s ..........................
s ..........................
m3 .......................
m3/s ....................
kW.h ...................
g/g .......................
mol/mol ...............
K
K–273.15
m2.kg.s¥2
s
s
m3
m3.s¥1
3.6.10¥6.m2.kg.s¥2
1
1
mole per mole .................................
mol/mol ...............
1
1 See paragraph (f)(2) of this section for the values to use for molar masses. Note that in the cases of NO and HC, the regulations specify efX
fective molar masses based on assumed speciation rather than actual speciation.
2 Note that mole fractions for THC, THCE, NMHC, NMHCE, and NOTHC are expressed on a C equivalent basis.
1
*
*
*
*
*
244. Section 1065.1010 is amended by
revising paragraph (d) to read as
follows:
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■
§ 1065.1010
*
*
Reference materials.
*
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*
*
19:42 Oct 07, 2008
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(d) SAE material. Table 4 of this
section lists material from the Society of
Automotive Engineering that we have
incorporated by reference. The first
column lists the number and name of
the material. The second column lists
the sections of this part where we
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reference it. Anyone may purchase
copies of these materials from the
Society of Automotive Engineers, 400
Commonwealth Drive, Warrendale, PA
15096 or https://www.sae.org. Table 4
follows:
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TABLE 4 OF § 1065.1010—SAE MATERIAL
Part 1065
reference
Document number and name
‘‘Optimization of Flame Ionization Detector for Determination of Hydrocarbon in Diluted Automotive Exhausts,’’ Reschke Glen
D., SAE 770141 ...............................................................................................................................................................................
*
*
*
*
*
245. Part 1068 is revised to read as
follows:
■
PART 1068—GENERAL COMPLIANCE
PROVISIONS FOR NONROAD
PROGRAMS
Subpart A—Applicability and Miscellaneous
Provisions
Sec.
1068.1 Does this part apply to me?
1068.2 How does this part apply for engines
and how does it apply for equipment?
1068.5 How must manufacturers apply
good engineering judgment?
1068.10 What provisions apply to
confidential information?
1068.15 What general provisions apply for
EPA decision-making?
1068.20 May EPA enter my facilities for
inspections?
1068.25 What information must I give to
EPA?
1068.27 May EPA conduct testing with my
production engines/equipment?
1068.30 What definitions apply to this part?
1068.31 What provisions apply to nonroad
or stationary engines that change their
status?
1068.35 What symbols, acronyms, and
abbreviations does this part use?
1068.40 What special provisions apply for
implementing technical amendments?
1068.45 General labeling provisions.
1068.95 What materials does this part
reference?
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Subpart B—Prohibited Actions and Related
Requirements
1068.101 What general actions does this
regulation prohibit?
1068.103 What are the provisions related to
the duration and applicability of
certificates of conformity?
1068.105 What other provisions apply to
me specifically if I manufacture
equipment needing certified engines?
1068.110 What other provisions apply to
engines/equipment in service?
1068.115 When must manufacturers honor
emission-related warranty claims?
1068.120 What requirements must I follow
to rebuild engines?
1068.125 What happens if I violate the
regulations?
Subpart C—Exemptions and Exclusions
1068.201 Does EPA exempt or exclude any
engines/equipment from the prohibited
acts?
1068.210 What are the provisions for
exempting test engines/equipment?
1068.215 What are the provisions for
exempting manufacturer-owned engines/
equipment?
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1065.360
1068.220 What are the provisions for
exempting display engines/equipment?
1068.225 What are the provisions for
exempting engines/equipment for
national security?
1068.230 What are the provisions for
exempting engines/equipment for
export?
1068.235 What are the provisions for
exempting engines/equipment used
solely for competition?
1068.240 What are the provisions for
exempting new replacement engines?
1068.245 What temporary provisions
address hardship due to unusual
circumstances?
1068.250 What are the provisions for
extending compliance deadlines for
small businesses under hardship?
1068.255 What are the provisions for
exempting engines and fuel-system
components for hardship for equipment
manufacturers and secondary engine
manufacturers?
1068.260 What general provisions apply for
selling or shipping engines that are not
yet in their certified configuration?
1068.261 What provisions apply for selling
or shipping certified engines that are not
yet in the certified configuration?
1068.262 What are the provisions for
temporarily exempting engines for
shipment to secondary engine
manufacturers?
1068.265 What provisions apply to engines/
equipment that are conditionally
exempted from certification?
1068.425 What happens if one of my
production-line engines/equipment
exceeds the emission standards?
1068.430 What happens if a family fails an
SEA?
1068.435 May I sell engines/equipment
from a family with a suspended
certificate of conformity?
1068.440 How do I ask EPA to reinstate my
suspended certificate?
1068.445 When may EPA revoke my
certificate under this subpart and how
may I sell these engines/equipment
again?
1068.450 What records must I send to EPA?
1068.455 What records must I keep?
Subpart D—Imports 1068.301 What general
provisions apply?
1068.305 How do I get an exemption or
exclusion for imported engines/
equipment?
1068.310 What are the exclusions for
imported engines/equipment?
1068.315 What are the permanent
exemptions for imported engines/
equipment?
1068.325 What are the temporary
exemptions for imported engines/
equipment?
1068.335 What are the penalties for
violations?
1068.360 What restrictions apply to
assigning a model year to imported
engines and equipment?
1068.601 What are the procedures for
hearings?
Subpart E—Selective Enforcement Auditing
1068.401 What is a selective enforcement
audit?
1068.405 What is in a test order?
1068.410 How must I select and prepare my
engines/equipment?
1068.415 How do I test my engines/
equipment?
1068.420 How do I know when my engine
family fails an SEA?
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Appendix A to Subpart E of Part 1068—
Plans for Selective Enforcement Auditing
Subpart F—Reporting Defects and
Recalling Engines/Equipment
1068.501 How do I report emission-related
defects?
1068.505 How does the recall program
work?
1068.510 How do I prepare and apply my
remedial plan?
1068.515 How do I mark or label repaired
engines/equipment?
1068.520 How do I notify affected owners?
1068.525 What records must I send to EPA?
1068.530 What records must I keep?
1068.535 How can I do a voluntary recall
for emission-related problems?
Subpart G—Hearings
Appendix I to Part 1068—EmissionRelated Components
Appendix II to Part 1068—EmissionRelated Parameters and Specifications
Appendix III to Part 1068—HighAltitude Counties
Authority: 42 U.S.C. 7401–7671q.
Subpart A—Applicability and
Miscellaneous Provisions
§ 1068.1
Does this part apply to me?
(a) The provisions of this part apply
to everyone with respect to the
following engines and to equipment
using the following engines (including
owners, operators, parts manufacturers,
and persons performing maintenance).
(1) Locomotives we regulate under 40
CFR part 1033.
(2) Land-based nonroad compressionignition engines we regulate under 40
CFR part 1039.
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(3) Stationary compression-ignition
engines certified using the provisions of
40 CFR part 1039, as indicated in 40
CFR part 60, subpart IIII.
(4) Marine diesel engines we regulate
under 40 CFR part 1042.
(5) Marine spark-ignition engines we
regulate under 40 CFR part 1045.
(6) Large nonroad spark-ignition
engines we regulate under 40 CFR part
1048.
(7) Stationary spark-ignition engines
certified using the provisions of 40 CFR
parts 1048 or 1054, as indicated in 40
CFR part 60, subpart JJJJ.
(8) Recreational engines and vehicles
we regulate under 40 CFR part 1051
(such as snowmobiles and off-highway
motorcycles).
(9) Small nonroad spark-ignition
engines we regulate under 40 CFR part
1054.
(b) This part does not apply to any of
the following engine or vehicle
categories:
(1) Light-duty motor vehicles (see 40
CFR part 86).
(2) Heavy-duty motor vehicles and
motor vehicle engines (see 40 CFR part
86).
(3) Aircraft engines (see 40 CFR part
87).
(4) Land-based nonroad diesel engines
we regulate under 40 CFR part 89.
(5) Small nonroad spark-ignition
engines we regulate under 40 CFR part
90.
(6) Marine spark-ignition engines we
regulate under 40 CFR part 91.
(7) Locomotive engines we regulate
under 40 CFR part 92.
(8) Marine diesel engines we regulate
under 40 CFR parts 89 or 94.
(c) Paragraph (a) of this section
identifies the parts of the CFR that
define emission standards and other
requirements for particular types of
engines and equipment. This part 1068
refers to each of these other parts
generically as the ‘‘standard-setting
part.’’ For example, 40 CFR part 1051 is
always the standard-setting part for
snowmobiles. Follow the provisions of
the standard-setting part if they are
different than any of the provisions in
this part.
(d)(1) The provisions of §§ 1068.30,
1068.310, and 1068.320 apply for
stationary spark-ignition engines built
on or after January 1, 2004, and for
stationary compression-ignition engines
built on or after January 1, 2006.
(2) The provisions of §§ 1068.30 and
1068.235 apply for the types of engines/
equipment listed in paragraph (a) of this
section beginning January 1, 2004, if
they are used solely for competition.
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§ 1068.2 How does this part apply for
engines and how does it apply for
equipment?
(a) See the standard-setting part to
determine if engine-based and/or
equipment-based standards apply.
(Note: Some equipment is subject to
engine-based standards for exhaust
emission and equipment-based
standards for evaporative emissions.)
(b) The provisions of this part apply
differently depending on whether the
engine or equipment is required to be
certified.
(1) Subpart A and subpart B of this
part apply to engines and equipment,
without regard to which is subject to
certification requirements in the
standard-setting part.
(2) Subparts C, D, and E of this part
apply to the engines or to the
equipment, whichever is subject to
certification requirements in the
standard-setting part.
(3) Subpart F of this part generally
applies to the engines or to the
equipment, whichever is subject to
standards under the standard-setting
part. However, since subpart F of this
part addresses in-use engines and
equipment (in which the engine is
installed in the equipment), the
requirements do not always distinguish
between engines and equipment.
(c) For issues related to testing, read
the term ‘‘engines/equipment’’ to mean
engines for engines subject to enginebased testing and equipment for
equipment subject to equipment-based
testing; otherwise, read the term
‘‘engines/equipment’’ to mean engines
for sources subject to engine-based
standards and equipment for sources
subject to equipment-based standards.
(d) When we use the term engines
(rather than engines/equipment), read it
to mean engines without regard to
whether the source is subject to enginebased standards or testing. When we use
the term equipment (rather than
engines/equipment), read it to mean
equipment without regard to whether
the source is subject to equipment-based
standards or testing. (Note: The
definition of ‘‘equipment’’ in § 1068.30
includes the engine.)
(e) The terminology convention
described in this section is not intended
to limit our authority or your obligations
under the Clean Air Act.
§ 1068.5 How must manufacturers apply
good engineering judgment?
(a) You must use good engineering
judgment for decisions related to any
requirements under this chapter. This
includes your applications for
certification, any testing you do to show
that your certification, production-line,
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59345
and in-use engines/equipment comply
with requirements that apply to them,
and how you select, categorize,
determine, and apply these
requirements.
(b) If we send you a written request,
you must give us a written description
of the engineering judgment in question.
Respond within 15 working days of
receiving our request unless we allow
more time.
(c) We may reject your decision if it
is not based on good engineering
judgment or is otherwise inconsistent
with the requirements that apply, based
on the following provisions:
(1) We may suspend, revoke, or void
a certificate of conformity if we
determine you deliberately used
incorrect information or overlooked
important information, that you did not
decide in good faith, or that your
decision was not rational.
(2) If we believe a different decision
would better reflect good engineering
judgment, but none of the provisions of
paragraph (c)(1) of this section apply,
we will tell you of our concern (and its
basis). You will have 30 days to respond
to our concerns, or more time if we
agree that you need it to generate more
information. After considering your
information, we will give you a final
ruling. If we conclude that you did not
use good engineering judgment, we may
reject your decision and apply the new
ruling to similar situations as soon as
possible.
(d) We will tell you in writing of the
conclusions we reach under paragraph
(c) of this section and explain our
reasons for them.
(e) If you disagree with our
conclusions, you may file a request for
a hearing with the Designated
Compliance Officer as described in
subpart G of this part. In your request,
specify your objections, include data or
supporting analysis, and get your
authorized representative’s signature. If
we agree that your request raises a
substantial factual issue, we will hold
the hearing according to subpart F of
this part.
§ 1068.10 What provisions apply to
confidential information?
(a) Clearly show what you consider
confidential by marking, circling,
bracketing, stamping, or some other
method.
(b) We will store your confidential
information as described in 40 CFR part
2. Also, we will disclose it only as
specified in 40 CFR part 2. This applies
both to any information you send us and
to any information we collect from
inspections, audits, or other site visits.
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(a) The Administrator of the
Environmental Protection Agency or
any official to whom the Administrator
has delegated specific authority may
represent the Agency. For more
information, ask for a copy of the
relevant sections of the EPA Delegations
Manual from the Designated
Compliance Officer.
(b) The regulations in this part and in
the standard-setting part have specific
requirements describing how to get EPA
approval before you take specific
actions. These regulations also allow us
to waive some specific requirements.
For provisions or flexibilities that we
address frequently, we may choose to
provide detailed guidance in
supplemental compliance instructions
for manufacturers. Such instructions
will generally state how they relate to
the need for pre-approval. Unless we
explicitly state so, you should not
consider full compliance with the
instructions to be equivalent to EPA
approval.
assembly, storage, or other procedures,
and any facilities where you do them.
(2) Inspect and monitor any aspect of
engine or equipment test procedures or
test-related activities, including test
engine/equipment selection,
preparation, service accumulation,
emission duty cycles, and maintenance
and verification of your test equipment’s
calibration.
(3) Inspect and copy records or
documents related to assembling,
storing, selecting, and testing an engine
or piece of equipment.
(4) Inspect and photograph any part or
aspect of engines or equipment and
components you use for assembly.
(e) You must give us reasonable help
without charge during an inspection
authorized by the Clean Air Act. For
example, you may need to help us
arrange an inspection with the facility’s
managers, including clerical support,
copying, and translation. You may also
need to show us how the facility
operates and answer other questions. If
we ask in writing to see a particular
employee at the inspection, you must
ensure that he or she is present (legal
counsel may accompany the employee).
(f) If you have facilities in other
countries, we expect you to locate them
in places where local law does not keep
us from inspecting as described in this
section. We will not try to inspect if we
learn that local law prohibits it, but we
may suspend your certificate if we are
not allowed to inspect.
§ 1068.20 May EPA enter my facilities for
inspections?
§ 1068.25
EPA?
(a) We may inspect your testing,
manufacturing processes, storage
facilities (including port facilities for
imported engines and equipment or
other relevant facilities), or records, as
authorized by the Clean Air Act, to
enforce the provisions of this chapter.
Inspectors will have authorizing
credentials and will limit inspections to
reasonable times—usually, normal
operating hours.
(b) If we come to inspect, we may or
may not have a warrant or court order.
(1) If we do not have a warrant or
court order, you may deny us entry.
(2) If we have a warrant or court
order, you must allow us to enter the
facility and carry out the activities it
describes.
(c) We may seek a warrant or court
order authorizing an inspection
described in this section whether or not
we first tried to get your permission to
inspect.
(d) We may select any facility to do
any of the following:
(1) Inspect and monitor any aspect of
engine or equipment manufacturing,
If you are subject to the requirements
of this part, we may require you to give
us information to evaluate your
compliance with any regulations that
apply, as authorized by the Clean Air
Act. This includes the following things:
(a) You must provide the information
we require in this chapter. We may
require an authorized representative of
your company to approve and sign any
submission of information to us, and to
certify that the information is accurate
and complete.
(b) You must establish and maintain
records, perform tests, make reports and
provide additional information that we
may reasonably require under section
208 of the Clean Air Act (42 U.S.C.
7542). This also applies to engines/
equipment we exempt from emission
standards or prohibited acts. Unless we
specify otherwise, you must keep
required records for eight years.
(c) If you send us a second copy
without the confidential information,
we will assume it contains nothing
confidential whenever we need to
release information from it.
(d) If you send us information without
claiming it is confidential, we may make
it available to the public without further
notice to you, as described in 40 CFR
2.204.
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§ 1068.15 What general provisions apply
for EPA decision-making?
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What information must I give to
§ 1068.27 May EPA conduct testing with
my production engines/equipment?
If we request it, you must make a
reasonable number of production-line
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engines or pieces of production-line
equipment available for a reasonable
time so we can test or inspect them for
compliance with the requirements of
this chapter.
§ 1068.30
part?
What definitions apply to this
The following definitions apply to
this part. The definitions apply to all
subparts unless we note otherwise. All
undefined terms have the meaning the
Clean Air Act gives to them. The
definitions follow:
Aftertreatment means relating to a
catalytic converter, particulate filter, or
any other system, component, or
technology mounted downstream of the
exhaust valve (or exhaust port) whose
design function is to reduce emissions
in the engine exhaust before it is
exhausted to the environment. Exhaustgas recirculation (EGR) is not
aftertreatment.
Aircraft means any vehicle capable of
sustained air travel above treetop
heights.
Certificate holder means a
manufacturer (including importers) with
a currently valid certificate of
conformity for at least one family in a
given model year.
Clean Air Act means the Clean Air
Act, as amended, 42 U.S.C. 7401-7671q.
Date of manufacture means one of the
following:
(1) For engines, the date on which the
crankshaft is installed in an engine
block, with the following exceptions:
(i) For engines produced by secondary
engine manufacturers under § 1068.262,
date of manufacture means the date the
engine is received from the original
engine manufacturer. You may assign an
earlier date up to 30 days before you
received the engine, but not before the
crankshaft was installed. You may not
assign an earlier date if you cannot
demonstrate the date the crankshaft was
installed.
(ii) Manufacturers may assign a date
of manufacture at a point in the
assembly process later than the date
otherwise specified under this
definition. For example, a manufacturer
may use the build date printed on the
label or stamped on the engine as the
date of manufacture.
(2) For equipment, the date on which
the engine is installed, unless otherwise
specified in the standard-setting part.
Manufacturers may alternatively assign
a date of manufacture later in the
assembly process.
Days means calendar days, including
weekends and holidays.
Defeat device has the meaning given
in the standard-setting part.
Designated Compliance Officer means
the Manager, Heavy-Duty and Nonroad
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Engine Group (6405-J), U.S.
Environmental Protection Agency, 1200
Pennsylvania Ave., Washington, DC
20460.
Designated Enforcement Officer
means the Director, Air Enforcement
Division (2242A), U.S. Environmental
Protection Agency, 1200 Pennsylvania
Ave., NW.,Washington, DC 20460.
Engine means an engine block with an
installed crankshaft. The term engine
does not include engine blocks without
an installed crankshaft, nor does it
include any assembly of engine
components that does not include the
engine block. (Note: For purposes of this
definition, any component that is the
primary means of converting an engine’s
energy into usable work is considered a
crankshaft, whether or not it is known
commercially as a crankshaft.) This
includes complete and partially
complete engines as follows:
(1) A complete engine is a fully
assembled engine in its final
configuration. In the case of equipmentbased standards, an engine is not
considered complete until it is installed
in the equipment, even if the engine
itself is fully assembled.
(2) A partially complete engine is an
engine that is not fully assembled or is
not in its final configuration. Except
where we specify otherwise in this part
or the standard-setting part, partially
complete engines are subject to the same
standards and requirements as complete
engines. The following would be
considered examples of partially
complete engines:
(i) An engine that is missing certain
emission-related components.
(ii) A new engine that was originally
assembled as a motor-vehicle engine
that will be recalibrated for use as a
nonroad engine.
(iii) A new engine that was originally
assembled as a land-based engine that
will be modified for use as a marine
propulsion engine.
(iv) A short block consisting of a
crankshaft and other engine components
connected to the engine block, but
missing the head assembly.
(v) A long block consisting of all
engine components except the fuel
system and an intake manifold.
(vi) In the case of equipment-based
standards, a fully functioning engine
that is not yet installed in the
equipment. For example, a fully
functioning engine that will be installed
in an off-highway motorcycle or a
locomotive is considered partially
complete until it is installed in the
equipment.
Engine-based standard means an
emission standard expressed in units of
grams of pollutant per kilowatt-hour
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that applies to the engine. Emission
standards are either engine-based or
equipment-based. Note that engines may
be subject to additional standards such
as smoke standards.
Engine-based test means an emission
test intended to measure emissions in
units of grams of pollutant per kilowatthour, without regard to whether the
standard applies to the engine or
equipment. Note that some products
that are subject to engine-based testing
are subject to additional test
requirements such as for smoke.
Engine/equipment and engines/
equipment mean engine(s) and/or
equipment depending on the context.
Specifically these terms mean the
following:
(1) Engine(s) when only engine-based
standards apply.
(2) Engine(s) for testing issues when
engine-based testing applies.
(3) Engine(s) and equipment when
both engine-based and equipment-based
standards apply.
(4) Equipment when only equipmentbased standards apply.
(5) Equipment for testing issues when
equipment-based testing applies.
Equipment means one of the
following things:
(1) Any vehicle, vessel, or other type
of equipment that is subject to the
requirements of this part or that uses an
engine that is subject to the
requirements of this part. An installed
engine is part of the equipment.
(2) Fuel-system components that are
subject to an equipment-based standard
under this chapter. Installed fuel-system
components are part of the engine.
Equipment-based standard means an
emission standard that applies to the
equipment in which an engine is used
or to fuel-system components associated
with an engine, without regard to how
the emissions are measured. If
equipment-based standards apply, we
require that the equipment or fuelsystem components be certified rather
than just the engine. Emission standards
are either engine-based or equipmentbased. For example, recreational
vehicles we regulate under 40 CFR part
1051 are subject to equipment-based
standards even if emission
measurements are based on engine
operation alone.
Exempted means relating to engines/
equipment that are not required to meet
otherwise applicable standards.
Exempted engines/equipment must
conform to regulatory conditions
specified for an exemption in this part
1068 or in the standard-setting part.
Exempted engines/equipment are
deemed to be ‘‘subject to’’ the standards
of the standard-setting part even though
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they are not required to comply with the
otherwise applicable requirements.
Engines/equipment exempted with
respect to a certain tier of standards may
be required to comply with an earlier
tier of standards as a condition of the
exemption; for example, engines
exempted with respect to Tier 3
standards may be required to comply
with Tier 1 or Tier 2 standards.
Family means engine family or
emission family, as applicable under the
standard-setting part.
Final deteriorated test result has the
meaning given in the standard-setting
part. If it is not defined in the standardsetting part, it means the emission level
that results from applying all
appropriate adjustments (such as
deterioration factors) to the measured
emission result of the emission-data
engine.
Good engineering judgment means
judgments made consistent with
generally accepted scientific and
engineering principles and all available
relevant information.
Manufacturer has the meaning given
in section 216(1) of the Clean Air Act
(42 U.S.C. 7550(1)). In general, this term
includes any person who manufactures
an engine or piece of equipment for sale
in the United States or otherwise
introduces a new engine or piece of
equipment into U.S. commerce. This
includes importers that import new
engines or new equipment into the
United States for resale. It also includes
secondary engine manufacturers.
Model year has the meaning given in
the standard-setting part. Unless the
standard-setting part specifies
otherwise, model year for individual
engines/equipment is based on the date
of manufacture or a later stage in the
assembly process determined by the
manufacturer, subject to the limitations
described in §§ 1068.103 and 1068.360.
The model year of a new engine that is
neither certified nor exempt is deemed
to be the calendar year in which it is
sold, offered for sale, imported, or
delivered or otherwise introduced into
U.S. commerce.
Motor vehicle has the meaning given
in 40 CFR 85.1703(a).
New has the meaning we give it in the
standard-setting part.
Nonroad engine means:
(1) Except as discussed in paragraph
(2) of this definition, a nonroad engine
is an internal combustion engine that
meets any of the following criteria:
(i) It is (or will be) used in or on a
piece of equipment that is self-propelled
or serves a dual purpose by both
propelling itself and performing another
function (such as garden tractors, offhighway mobile cranes and bulldozers).
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(ii) It is (or will be) used in or on a
piece of equipment that is intended to
be propelled while performing its
function (such as lawnmowers and
string trimmers).
(iii) By itself or in or on a piece of
equipment, it is portable or
transportable, meaning designed to be
and capable of being carried or moved
from one location to another. Indicia of
transportability include, but are not
limited to, wheels, skids, carrying
handles, dolly, trailer, or platform.
(2) An internal combustion engine is
not a nonroad engine if it meets any of
the following criteria:
(i) The engine is used to propel a
motor vehicle, an aircraft, or equipment
used solely for competition.
(ii) The engine is regulated under 40
CFR part 60, (or otherwise regulated by
a federal New Source Performance
Standard promulgated under section
111 of the Clean Air Act (42 U.S.C.
7411)).
(iii) The engine otherwise included in
paragraph (1)(iii) of this definition
remains or will remain at a location for
more than 12 consecutive months or a
shorter period of time for an engine
located at a seasonal source. A location
is any single site at a building, structure,
facility, or installation. Any engine (or
engines) that replaces an engine at a
location and that is intended to perform
the same or similar function as the
engine replaced will be included in
calculating the consecutive time period.
An engine located at a seasonal source
is an engine that remains at a seasonal
source during the full annual operating
period of the seasonal source. A
seasonal source is a stationary source
that remains in a single location on a
permanent basis (i.e., at least two years)
and that operates at that single location
approximately three months (or more)
each year. See § 1068.31 for provisions
that apply if the engine is removed from
the location.
Operating hours means:
(1) For engine and equipment storage
areas or facilities, times during which
people other than custodians and
security personnel are at work near, and
can access, a storage area or facility.
(2) For other areas or facilities, times
during which an assembly line operates
or any of the following activities occurs:
(i) Testing, maintenance, or service
accumulation.
(ii) Production or compilation of
records.
(iii) Certification testing.
(iv) Translation of designs from the
test stage to the production stage.
(v) Engine or equipment manufacture
or assembly.
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Piece of equipment means any
vehicle, vessel, locomotive, aircraft, or
other type of equipment using engines
to which this part applies.
Placed into service means used for its
intended purpose.
Reasonable technical basis means
information that would lead a person
familiar with engine design and
function to reasonably believe a
conclusion related to compliance with
the requirements of this part. For
example, it would be reasonable to
believe that parts performing the same
function as the original parts (and to the
same degree) would control emissions
to the same degree as the original parts.
Relating to as used in this section
means relating to something in a
specific, direct manner. This expression
is used in this section only to define
terms as adjectives and not to broaden
the meaning of the terms.
Replacement engine means an engine
exempted as a replacement engine
under § 1068.240.
Revoke means to terminate the
certificate or an exemption for a family.
If we revoke a certificate or exemption,
you must apply for a new certificate or
exemption before continuing to
introduce the affected engines/
equipment into U.S. commerce. This
does not apply to engines/equipment
you no longer possess.
Secondary engine manufacturer
means anyone who produces a new
engine by modifying a complete or
partially complete engine that was made
by a different company. For the purpose
of this definition, ‘‘modifying’’ does not
include making changes that do not
remove an engine from its original
certified configuration. Secondary
engine manufacturing includes, for
example, converting automotive engines
for use in industrial applications, or
land-based engines for use in marine
applications. This applies whether it
involves a complete or partially
complete engine and whether the engine
was previously certified to emission
standards or not. Manufacturers
controlled by the manufacturer of the
base engine (or by an entity that also
controls the manufacturer of the base
engine) are not secondary engine
manufacturers; rather, both entities are
considered to be one manufacturer for
purposes of this part. This definition
applies equally to equipment
manufacturers that modify engines.
Also, equipment manufacturers that
certify to equipment-based standards
using engines produced by another
company are deemed to be secondary
engine manufacturers. Companies
importing complete engines into the
United States are not secondary engine
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manufacturers regardless of the
procedures and relationships between
companies for assembling the engines.
Small business means either of the
following:
(1) A company that qualifies under
the standard-setting part for special
provisions for small businesses or smallvolume manufacturers.
(2) A company that qualifies as a
small business under the regulations
adopted by the Small Business
Administration at 13 CFR 121.201 if the
standard-setting part does not establish
such qualifying criteria.
Standard-setting part means a part in
the Code of Federal Regulations that
defines emission standards for a
particular engine and/or piece of
equipment (see § 1068.1(a)). For
example, the standard-setting part for
marine spark-ignition engines is 40 CFR
part 1045. For provisions related to
evaporative emissions, the standardsetting part may be 40 CFR part 1060,
as specified in 40 CFR 1060.1.
Suspend means to temporarily
discontinue the certificate or an
exemption for a family. If we suspend
a certificate, you may not introduce into
U.S. commerce engines/equipment from
that family unless we reinstate the
certificate or approve a new one. If we
suspend an exemption, you may not
introduce into U.S. commerce engines/
equipment that were previously covered
by the exemption unless we reinstate
the exemption.
Ultimate purchaser means the first
person who in good faith purchases a
new nonroad engine or new piece of
equipment for purposes other than
resale.
United States means the States, the
District of Columbia, the
Commonwealth of Puerto Rico, the
Commonwealth of the Northern Mariana
Islands, Guam, American Samoa, and
the U.S. Virgin Islands.
U.S.-directed production volume
means the number of engine/equipment
units, subject to the requirements of this
part, produced by a manufacturer for
which the manufacturer has a
reasonable assurance that sale was or
will be made to ultimate purchasers in
the United States.
Void means to invalidate a certificate
or an exemption ab initio. If we void a
certificate, all the engines/equipment
introduced into U.S. commerce under
that family for that model year are
considered noncompliant, and you are
liable for all engines/equipment
introduced into U.S. commerce under
the certificate and may face civil or
criminal penalties or both. This applies
equally to all engines/equipment in the
family, including engines/equipment
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introduced into U.S. commerce before
we voided the certificate. If we void an
exemption, all the engines/equipment
introduced into U.S. commerce under
that exemption are considered
uncertified (or nonconforming), and you
are liable for engines/equipment
introduced into U.S. commerce under
the exemption and may face civil or
criminal penalties or both. You may not
introduce into U.S. commerce any
additional engines/equipment using the
voided exemption.
Voluntary emission recall means a
repair, adjustment, or modification
program voluntarily initiated and
conducted by a manufacturer to remedy
any emission-related defect for which
engine owners have been notified.
We (us, our) means the Administrator
of the Environmental Protection Agency
and any authorized representatives.
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§ 1068.31 What provisions apply to
nonroad or stationary engines that change
their status?
This section specifies the provisions
that apply when an engine previously
used in a nonroad application is
subsequently used in an application
other than a nonroad application, or
when an engine previously used in a
stationary application (i.e., an engine
that was not used as a nonroad engine
and that was not used to propel a motor
vehicle, an aircraft, or equipment used
solely for competition) is moved.
(a) Changing the status of a stationary
engine to be a new nonroad engine as
described in paragraph (b) of this
section is a violation of § 1068.101(a)(1)
or (b)(3) unless the engine has been
certified to be compliant with all
requirements of this chapter that apply
to new nonroad engines of the same
type (for example, a compressionignition engine rated at 40 kW) and
model year, and is in its certified
configuration. Note that the definitions
of ‘‘model year’’ in the standard-setting
parts generally identify the engine’s
original date of manufacture as the basis
for determining which standards apply
if it becomes a nonroad engine after it
is no longer new. For example, see 40
CFR 1039.801 and 1048.801.
(b) A stationary engine becomes a new
nonroad engine if—
(1) It is used in an application that
meets the criteria specified in
paragraphs (1)(i) or (ii) in the definition
of ‘‘nonroad engine’’ in § 1068.30.
(2) It meets the criteria specified in
paragraph (1)(iii) of the definition of
‘‘nonroad engine’’ in § 1068.30 and is
moved so that it fails to meet (or no
longer meets) the criteria specified in
paragraph (2)(iii) in the definition of
‘‘nonroad engine’’ in § 1068.30.
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(c) A stationary engine does not
become a new nonroad engine if it is
moved but continues to meet the criteria
specified in paragraph (2)(iii) in the
definition of ‘‘nonroad engine’’ in
§ 1068.30 in its new location. For
example, a transportable engine that is
used in a single specific location for 18
months and is later moved to a second
specific location where it will remain
for at least 12 months is considered to
be a stationary engine in both locations.
Note that for engines that are neither
portable nor transportable in actual use,
the residence-time restrictions in the
definition of ‘‘nonroad engine’’
generally do not apply.
(d) Changing the status of a nonroad
engine to be a new stationary engine as
described in paragraph (e) of this
section is a violation of § 1068.101(a)(1)
unless the engine complies with all the
requirements of this chapter for new
stationary engines of the same type (for
example, a compression-ignition engine
rated at 40 kW) and model year. For a
new stationary engine that is required to
be certified under 40 CFR part 60, the
engine must have been certified to be
compliant with all the requirements that
apply to new stationary engines of the
same type and model year, and must be
in its certified configuration.
(e) A nonroad engine ceases to be a
nonroad engine and becomes a new
stationary engine if—
(1) At any time, it meets the criteria
specified in paragraph (2)(iii) in the
definition of ‘‘nonroad engine’’ in
§ 1068.30. For example, a portable
generator engine ceases to be a nonroad
engine if it is used or will be used in
a single specific location for 12 months
or longer. If we determine that an engine
will be or has been used in a single
specific location for 12 months or
longer, it ceased to be a nonroad engine
when it was placed in that location.
(2) It is otherwise regulated by a
federal New Source Performance
Standard promulgated under section
111 of the Clean Air Act (42 U.S.C.
7411).
(f) A nonroad engine ceases to be a
nonroad engine if it is used to propel a
motor vehicle, an aircraft, or equipment
used solely for competition. See 40 CFR
part 86 for requirements applicable to
motor vehicles and motor vehicle
engines. See 40 CFR part 87 for
requirements applicable to aircraft and
aircraft engines. See § 1068.235 for
requirements applicable to equipment
used solely for competition.
§ 1068.35 What symbols, acronyms, and
abbreviations does this part use?
The following symbols, acronyms,
and abbreviations apply to this part:
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$ U.S. dollars.
CFR Code of Federal Regulations.
disp engine displacement.
EPA Environmental Protection
Agency.
kW kilowatt.
L/cyl liters per cylinder.
NARA National Archives and Records
Administration.
NOX Oxides of nitrogen.
SAE Society of Automotive Engineers.
SEA selective enforcement audit.
U.S. United States.
U.S.C. United States Code.
§ 1068.40 What special provisions apply
for implementing technical amendments?
During the 12 months following the
effective date of any change in the
provisions of this part, you may ask to
apply the previously applicable
provisions. We will generally approve
your request if you can demonstrate that
it would be impractical to comply with
the new requirements. We may consider
the potential for adverse environmental
impacts in our decision. Similarly, in
unusual circumstances, you may ask for
relief under this section from new
requirements that apply under the
standard-setting part.
§ 1068.45
General labeling provisions.
The provisions of this part and the
standard-setting part include a variety of
labeling requirements. The following
general provisions apply:
(a) Permanent labels. Where we
specify that you apply a permanent
label, you must meet the following
requirements unless the standard-setting
part includes other specific label
requirements:
(1) Attach the label so no one can
remove it without destroying or
defacing it.
(2) Make sure it is durable and
readable for the engine/equipment’s
entire life.
(3) Secure it to a part of the engine/
equipment needed for normal operation
and not normally requiring replacement.
(4) Write it in English.
(5) Make the labels readily visible to
the average person after all installation
and assembly are complete.
(b) Removable labels. Where we
specify that you apply a removable
label, it must meet the following
conditions:
(1) You must attach the label in a way
that does not allow it to be separated
from the engine/equipment without a
deliberate effort. Note that for
exemptions requiring removable labels,
the exemption no longer applies once
the label is separated from the engine/
equipment.
(2) The label must be durable and
readable throughout the period of its
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intended purpose. This period generally
includes all distribution in U.S.
commerce during which the exemption
applies.
(3) Except as specified in paragraph
(c) of this section, the label must be
attached directly to the engine/
equipment in a visible location. We
consider a tag that meets the specified
requirements to be an attached label.
(c) Labels on packaging. This part or
the standard-setting part may in certain
cases allow you to label the packaging
if you ship engines/equipment packaged
together instead of applying a removable
label to engines/equipment
individually. For example, this may
involve packaging engines together by
attaching them to a rack, binding them
together on a pallet, or enclosing them
in a box. The provisions of this
paragraph (c) also apply for engines/
equipment boxed individually where
you do not apply labels directly to the
engines/equipment. The following
provisions apply if you label the
packaging instead of labeling engines/
equipment individually:
(1) You may use the provisions of this
paragraph (c) only if all the engines/
equipment packaged together need the
same label.
(2) You must place the label on the
package in a readily visible location.
This may require labeling the package in
multiple locations.
(3) You must package the engines/
equipment such that the labels will not
be separated from the engines/
equipment or otherwise become
unreadable throughout the period that
the label applies. For example, labels
required for shipping engines to a
secondary engine manufacturer under
§ 1068.262 must remain attached and
readable until they reach the secondary
engine manufacturer. Similarly,
removable labels specified in § 1068.240
for replacement engines must remain
attached and readable until they reach
the point of final installation.
(4) You are in violation of
§ 1068.101(a)(1) if such engines/
equipment are removed from the
package or are otherwise separated from
the label before reaching the point at
which the label is no longer needed.
(d) Temporary consumer labels.
Where we specify that you apply
temporary consumer labels (including
tags), each label must meet the
following conditions:
(1) You must attach the label in a way
that does not allow it to be separated
from the engine/equipment without a
deliberate effort.
(2) The label must be sufficiently
durable to be readable until it reaches
the ultimate purchaser.
(3) The label must be attached directly
to the engine/equipment in a visible
location.
(e) Prohibitions against removing
labels. Removing permanent labels may
be a violation of § 1068.101(b)(7).
Removing temporary or removable
labels prematurely may also be a
violation of § 1068.101(b)(7).
(f) Identifying emission control
systems. If the standard-setting part
specifies that you use standardized
terms and abbreviations to identify
emission control systems, use terms and
abbreviations consistent with SAE J1930
(incorporated by reference in § 1068.95).
§ 1068.95 What materials does this part
reference?
Documents listed in this section have
been incorporated by reference into this
part. The Director of the Federal
Register approved the incorporation by
reference as prescribed in 5 U.S.C.
552(a) and 1 CFR part 51. Anyone may
inspect copies at the U.S. EPA, Air and
Radiation Docket and Information
Center, 1301 Constitution Ave., NW.,
Room B102, EPA West Building,
Washington, DC 20460 or at the
National Archives and Records
Administration (NARA). For
information on the availability of this
material at NARA, call 202–741–6030,
or go to: https://www.archives.gov/
federal_register/
code_of_federal_regulations/
ibr_locations.html.
(a) SAE material. Table 1 to this
section lists material from the Society of
Automotive Engineers that we have
incorporated by reference. The first
column lists the number and name of
the material. The second column lists
the sections of this part where we
reference it. Anyone may purchase
copies of these materials from the
Society of Automotive Engineers, 400
Commonwealth Drive, Warrendale, PA
15096 or https://www.sae.org. Table 1
follows:
TABLE 1 TO § 1068.95—SAE MATERIALS
Part 1068
reference
Document number and name
SAE J1930, Electrical/Electronic Systems Diagnostic Terms, Definitions, Abbreviations, and Acronyms, revised April 2002 .........
(b) [Reserved]
Subpart B—Prohibited Actions and
Related Requirements
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§ 1068.101 What general actions does this
regulation prohibit?
This section specifies actions that are
prohibited and the maximum civil
penalties that we can assess for each
violation in accordance with 42 U.S.C.
7522 and 7524. The maximum penalty
values listed in paragraphs (a) and (b) of
this section are shown for calendar year
2004. As described in paragraph (e) of
this section, maximum penalty limits
for later years are set forth in 40 CFR
part 19.
(a) The following prohibitions and
requirements apply to manufacturers of
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new engines, manufacturers of
equipment containing these engines,
and manufacturers of new equipment,
except as described in subparts C and D
of this part:
(1) Introduction into commerce. You
may not sell, offer for sale, or introduce
or deliver into commerce in the United
States or import into the United States
any new engine/equipment after
emission standards take effect for the
engine/equipment, unless it is covered
by a valid certificate of conformity for
its model year and has the required
label or tag. You also may not take any
of the actions listed in the previous
sentence with respect to any equipment
containing an engine subject to this
part’s provisions unless the engine is
covered by a valid certificate of
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1068.95
conformity for its model year and has
the required engine label or tag. We may
assess a civil penalty up to $32,500 for
each engine or piece of equipment in
violation.
(i) For purposes of this paragraph
(a)(1), a valid certificate of conformity is
one that applies for the same model year
as the model year of the equipment
(except as allowed by § 1068.105(a)),
covers the appropriate category of
engines/equipment (such as locomotive
or Marine SI), and conforms to all
requirements specified for equipment in
the standard-setting part. Engines/
equipment are considered not covered
by a certificate unless they are in a
configuration described in the
application for certification.
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(ii) The requirements of this
paragraph (a)(1) also cover new engines
you produce to replace an older engine
in a piece of equipment, unless the
engine qualifies for the replacementengine exemption in § 1068.240.
(iii) For engines used in equipment
subject to equipment-based standards,
you may not sell, offer for sale, or
introduce or deliver into commerce in
the United States or import into the
United States any new engine unless it
is covered by a valid certificate of
conformity for its model year and has
the required label or tag. See the
standard-setting part for more
information about how this prohibition
applies.
(2) Reporting and recordkeeping. This
chapter requires you to record certain
types of information to show that you
meet our standards. You must comply
with these requirements to make and
maintain required records (including
those described in § 1068.501). You may
not deny us access to your records or
the ability to copy your records if we
have the authority to see or copy them.
Also, you must give us complete and
accurate reports and information
without delay as required under this
chapter. Failure to comply with the
requirements of this paragraph is
prohibited. We may assess a civil
penalty up to $32,500 for each day you
are in violation. In addition, knowingly
submitting false information is a
violation of 18 U.S.C. 1001, which may
involve criminal penalties and up to
five years imprisonment.
(3) Testing and access to facilities.
You may not keep us from entering your
facility to test engines/equipment or
inspect if we are authorized to do so.
Also, you must perform the tests we
require (or have the tests done for you).
Failure to perform this testing is
prohibited. We may assess a civil
penalty up to $32,500 for each day you
are in violation.
(b) The following prohibitions apply
to everyone with respect to the engines
and equipment to which this part
applies:
(1) Tampering. You may not remove
or render inoperative any device or
element of design installed on or in
engines/equipment in compliance with
the regulations prior to its sale and
delivery to the ultimate purchaser. You
also may not knowingly remove or
render inoperative any such device or
element of design after such sale and
delivery to the ultimate purchaser. This
includes, for example, operating an
engine without a supply of appropriate
quality urea if the emissions control
system relies on urea to reduce NOX
emissions or the use of incorrect fuel or
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engine oil that renders the emissions
control system inoperative. Section
1068.120 describes how this applies to
rebuilding engines. See the standardsetting part, which may include
additional provisions regarding actions
prohibited by this requirement. For a
manufacturer or dealer, we may assess
a civil penalty up to $32,500 for each
engine or piece of equipment in
violation. For anyone else, we may
assess a civil penalty up to $2,750 for
each day an engine or piece of
equipment is operated in violation. This
prohibition does not apply in any of the
following situations:
(i) You need to repair the engine/
equipment and you restore it to proper
functioning when the repair is
complete.
(ii) You need to modify the engine/
equipment to respond to a temporary
emergency and you restore it to proper
functioning as soon as possible.
(iii) You modify new engines/
equipment that another manufacturer
has already certified to meet emission
standards and recertify them under your
own family. In this case you must tell
the original manufacturer not to include
the modified engines/equipment in the
original family.
(2) Defeat devices. You may not
knowingly manufacture, sell, offer to
sell, or install, any part that bypasses,
impairs, defeats, or disables the control
of emissions of any regulated pollutant,
except as explicitly allowed by the
standard-setting part. We may assess a
civil penalty up to $2,750 for each part
in violation.
(3) Stationary engines. For an engine
that is excluded from any requirements
of this chapter because it is a stationary
engine, you may not move it or install
it in any mobile equipment except as
allowed by the provisions of this
chapter. You may not circumvent or
attempt to circumvent the residencetime requirements of paragraph (2)(iii)
of the nonroad engine definition in
§ 1068.30. Anyone violating this
paragraph (b)(3) is deemed to be a
manufacturer in violation of paragraph
(a)(1) of this section. We may assess a
civil penalty up to $32,500 for each day
you are in violation.
(4) Competition engines/equipment.
For uncertified engines/equipment that
are excluded or exempted from any
requirements of this chapter because
they are to be used solely for
competition, you may not use any of
them in a manner that is inconsistent
with use solely for competition. Anyone
violating this paragraph (b)(4) is deemed
to be a manufacturer in violation of
paragraph (a)(1) of this section. We may
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59351
assess a civil penalty up to $32,500 for
each day you are in violation.
(5) Importation. You may not import
an uncertified engine or piece of
equipment if it is defined to be new in
the standard-setting part with a model
year for which emission standards
applied. Anyone violating this
paragraph (b)(5) is deemed to be a
manufacturer in violation of paragraph
(a)(1) of this section. We may assess a
civil penalty up to $32,500 for each day
you are in violation. Note the following:
(i) The definition of new is broad for
imported engines/equipment;
uncertified engines and equipment
(including used engines and equipment)
are generally considered to be new
when imported.
(ii) Used engines/equipment that were
originally manufactured before
applicable EPA standards were in effect
are generally not subject to emission
standards.
(6) Warranty, recall, and maintenance
instructions. You must meet your
obligation to honor your emissionrelated warranty under § 1068.115,
including any commitments you
identify in your application for
certification. You must also fulfill all
applicable requirements under subpart
F of this part related to emission-related
defects and recalls. You must also
provide emission-related installation
and maintenance instructions as
described in the standard-setting part.
Failure to meet these obligations is
prohibited. Also, except as specifically
provided by regulation, you are
prohibited from directly or indirectly
communicating to the ultimate
purchaser or a later purchaser that the
emission-related warranty is valid only
if the owner has service performed at
authorized facilities or only if the owner
uses authorized parts, components, or
systems. We may assess a civil penalty
up to $32,500 for each engine or piece
of equipment in violation.
(7) Labeling. (i) You may not remove
or alter an emission control information
label or other required permanent label
except as specified in this paragraph
(b)(7) or otherwise allowed by this
chapter. Removing or altering an
emission control information label is a
violation of paragraph (b)(1) of this
section. However, it is not a violation to
remove a label in the following
circumstances:
(A) The engine is destroyed, is
permanently disassembled, or otherwise
loses its identity such that the original
title to the engine is no longer valid.
(B) The regulations specifically direct
you to remove the label. For example,
see § 1068.235.
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(C) The part on which the label is
mounted needs to be replaced. In this
case, you must have a replacement part
with a duplicate of the original label
installed by the certifying manufacturer
or an authorized agent, except that the
replacement label may omit the date of
manufacture if applicable. We generally
require labels to be permanently
attached to parts that will not normally
be replaced, but this provision allows
for replacements in unusual
circumstances, such as damage in a
collision or other accident.
(D) The original label is incorrect,
provided that it is replaced with the
correct label from the certifying
manufacturer or an authorized agent.
This allowance to replace incorrect
labels does not affect whether the
application of an incorrect original label
is a violation.
(ii) Removing or altering a temporary
or removable label contrary to the
provisions of this paragraph (b)(7)(ii) is
a violation of paragraph (b)(1) of this
section.
(A) For labels identifying temporary
exemptions, you may not remove or
alter the label while the engine/
equipment is in an exempt status. The
exemption is automatically revoked for
each engine/equipment for which the
label has been removed.
(B) For temporary or removable
consumer information labels, only the
ultimate purchaser may remove the
label.
(iii) You may not apply a false
emission control information label. You
also may not manufacture, sell, or offer
to sell false labels. The application,
manufacture, sale, or offer for sale of
false labels is a violation of this section
(such as paragraph (a)(1) or (b)(2) of this
section). Note that applying an
otherwise valid emission control
information label to the wrong engine is
considered to be applying a false label.
(c) If you cause someone to commit a
prohibited act in paragraph (a) or (b) of
this section, you are in violation of that
prohibition.
(d) Exemptions from these
prohibitions are described in subparts C
and D of this part and in the standardsetting part.
(e) The standard-setting parts describe
more requirements and prohibitions that
apply to manufacturers (including
importers) and others under this
chapter.
(f) The specification of prohibitions
and penalties in this part does not limit
the prohibitions and penalties described
in the Clean Air Act. Additionally, a
single act may trigger multiple
violations under this section and the
Act. We may pursue all available
administrative, civil, or criminal
remedies for those violations even if the
regulation references only a single
prohibited act in this section.
(g) [Reserved]
(h) The maximum penalty values
listed in paragraphs (a) and (b) of this
section are shown for calendar year
2004. Maximum penalty limits for later
years may be adjusted based on the
Consumer Price Index. The specific
regulatory provisions for changing the
maximum penalties, published in 40
CFR part 19, reference the applicable
U.S. Code citation on which the
prohibited action is based. The
following table is shown here for
informational purposes:
TABLE 1 OF § 1068.101—LEGAL CITATION FOR SPECIFIC PROHIBITIONS FOR DETERMINING MAXIMUM PENALTY AMOUNTS
Part 1068 regulatory citation of
prohibited action
General description of prohibition
§ 1068.101 (a)(1) .............................
§ 1068.101(a)(2) ..............................
§ 1068.101(a)(3) ..............................
§ 1068.101(b)(1) ..............................
Introduction into U.S. commerce of an uncertified source ....................
Failure to provide information ................................................................
Denying access to facilities ...................................................................
Tampering with emission controls by a manufacturer or dealer ...........
Tampering with emission controls by someone other than a manufacturer or dealer.
Sale or use of a defeat device ..............................................................
Mobile use of a stationary engine .........................................................
Noncompetitive use of uncertified engines/equipment that is exempted for competition.
Importation of an uncertified source ......................................................
Recall and warranty ...............................................................................
Removing labels ....................................................................................
§ 1068.101(b)(2) ..............................
§ 1068.101(b)(3) ..............................
§ 1068.101(b)(4) ..............................
§ 1068.101(b)(5) ..............................
§ 1068.101(b)(6) ..............................
§ 1068.101(b)(7) ..............................
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1068.103 What are the provisions related
to the duration and applicability of
certificates of conformity?
(a) Engines/equipment covered by a
certificate of conformity are limited to
those that are produced during the
period specified in the certificate and
conform to the specifications described
in the certificate and the associated
application for certification. For
example, if the application for
certification specifies certain engine
models or production facilities, the
certificate does not cover any models
that are not specified and it does not
cover engines/equipment produced at
production facilities that are not
specified.
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(b) Unless the standard-setting part
specifies otherwise, determine the
production period corresponding to
each certificate of conformity as
specified in this paragraph (b). In
general, the production period is the
manufacturer’s annual production
period identified as a model year.
(1) For engines/equipment subject to
emission standards based on model
years, the first day of the annual
production period can be no earlier than
January 2 of the calendar year preceding
the year for which the model year is
named, or the earliest date of
manufacture for any engine/equipment
in the engine family, whichever is later.
The last day of the annual production
period can be no later than December 31
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U.S. Code citation for
Clean Air Act authority
42
42
42
42
U.S.C.
U.S.C.
U.S.C.
U.S.C.
7522(a)(1) and (a)(4).
7522(a)(2).
7522(a)(2).
7522(a)(3).
42 U.S.C. 7522(a)(3).
42 U.S.C. 7522(a)(1) and (a)(4).
42 U.S.C. 7522(a)(1) and (a)(4).
42 U.S.C. 7522(a)(1) and (a)(4).
42 U.S.C. 7522(a)(4).
42 U.S.C. 7522(a)(3).
of the calendar year for which the model
year is named or the latest date of
manufacture for any engine/equipment
in the engine family, whichever is
sooner.
(2) For fuel-system components
certified to evaporative emission
standards based on production periods
rather than model years, the production
period is either the calendar year or a
longer period we specify consistent with
the manufacturer’s normal production
practices.
(c) A certificate of conformity will not
cover engines/equipment you produce
with a date of manufacture earlier than
the date you submit the application for
certification for the family. You may
start to produce engines/equipment after
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you submit an application for
certification and before the effective
date of a certificate of conformity,
subject to the following conditions:
(1) The engines/equipment must
conform in all material respects to the
engines/equipment described in your
application. Note that if we require you
to modify your application, you must
ensure that all engines/equipment
conform to the specifications of the
modified application.
(2) The engines/equipment may not
be sold, offered for sale, introduced into
commerce, or delivered for introduction
into U.S. commerce before the effective
date of the certificate of conformity.
(3) You must notify us in your
application for certification that you
plan to use the provisions of this
paragraph (c) and when you intend to
start production. If the standard-setting
part specifies mandatory testing for
production-line engines, you must start
testing as directed in the standardsetting part based on your actual start of
production, even if that occurs before
we approve your certification. You must
also agree to give us full opportunity to
inspect and/or test the engines/
equipment during and after production.
For example, we must have the
opportunity to specify selective
enforcement audits as allowed by the
standard-setting part and the Clean Air
Act as if the engines/equipment were
produced after the effective date of the
certificate.
(4) See § 1068.262 for special
provisions that apply for secondary
engine manufacturers receiving
shipment of partially complete engines
before the effective date of a certificate.
(d) Engines/equipment with a date of
manufacture after December 31 of the
calendar year for which a model year is
named are not covered by the certificate
of conformity for that model year. You
must submit an application for a new
certificate of conformity demonstrating
compliance with applicable standards
even if the engines/equipment are
identical to those built before December
31.
(e) The flexible approach to naming
the annual production period described
in paragraph (b)(1) of this section is
intended to allow you to introduce new
products at any point during the year.
This is based on the expectation that
production periods generally run on
consistent schedules from year to year.
You may not use this flexibility to
arrange your production periods such
that you can avoid annual certification.
(f) An engine is generally assigned a
model year based on its date of
manufacture, which is typically based
on the date the crankshaft is installed in
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the engine (see § 1068.30). You may not
circumvent the provisions of
§ 1068.101(a)(1) by stockpiling engines
with a date of manufacture before new
or changed emission standards take
effect by deviating from your normal
production and inventory practices. (For
purposes of this paragraph (f), normal
production and inventory practices
means those practices you typically use
for similar families in years in which
emission standards do not change. We
may require you to provide us routine
production and inventory records that
document your normal practices for the
preceding eight years.) For most engines
you should plan to complete the
assembly of an engine of a given model
year within the first week after the end
of the model year if new emission
standards start to apply in that model
year. For special circumstances it may
be appropriate for your normal business
practice to involve more time. For
engines with per-cylinder displacement
below 2.5 liters, we would consider it to
be a violation to complete the assembly
of an engine of a given model year more
than 30 days after the end of the model
year for that engine family if new
emission standards start to apply in that
year. For example, in the case where
new standards apply in the 2010 model
year, and your normal production
period is based on the calendar year,
you must complete the assembly of all
your 2009 model year engines before
January 31, 2010, or an earlier date
consistent with your normal production
and inventory practices. For engines
with per-cylinder displacement at or
above 2.5 liters, this time may not
exceed 60 days. Note that for the
purposes of this paragraph (f), an engine
shipped under § 1068.261 is deemed to
be a complete engine. Note also that
§ 1068.245 allows flexibility for
additional time in unusual
circumstances. Note finally that
disassembly of complete engines and
reassembly (such as for shipment) does
not affect the determination of model
year; the provisions of this paragraph (f)
apply based on the date on which initial
assembly is complete.
§ 1068.105 What other provisions apply to
me specifically if I manufacture equipment
needing certified engines?
This section describes general
provisions that apply to equipment
manufacturers for sources subject to
engine-based standards. See the
standard-setting part for any
requirements that apply for certain
applications. See § 1068.101 for
penalties associated with violations
under this section and for other
prohibitions related to your equipment.
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(a) Transitioning to new engine-based
standards. If new engine-based emission
standards apply in a given model year,
your equipment in that calendar year
must have engines that are certified to
the new standards, except that you may
continue to use up your normal
inventory of earlier engines that were
built before the date of the new or
changed standards. (Note: this
paragraph (a) does not apply in the case
of new remanufacturing standards.) For
example, if your normal inventory
practice is to keep on hand a one-month
supply of engines based on your
upcoming production schedules, and a
new tier of standards starts to apply for
the 2015 model year, you may order
engines consistent with your normal
inventory requirements late in the
engine manufacturer’s 2014 model year
and install those engines in your
equipment, regardless of the date of
installation. Also, if your model year
starts before the end of the calendar year
preceding new standards, you may use
engines from the previous model year
for those units you produce before
January 1 of the year that new standards
apply. If emission standards for the
engine do not change in a given model
year, you may continue to install
engines from the previous model year
without restriction. You may not
circumvent the provisions of
§ 1068.101(a)(1) by stockpiling engines
that were built before new or changed
standards take effect. Note that this
allowance does not apply for equipment
subject to equipment-based standards.
See 40 CFR 1060.601 for similar
provisions that apply for equipment
subject to evaporative emission
standards.
(b) Installing engines or certified
components. The provisions in
§ 1068.101(a)(1) generally prohibit you
from introducing into U.S. commerce
any new equipment that includes
engines not covered by a certificate of
conformity. In addition, you must
follow the engine manufacturer’s
emission-related installation
instructions. For example, you may
need to constrain where you place an
exhaust aftertreatment device or
integrate into your equipment models a
device for sending visual or audible
signals to the operator. Similarly, you
must follow the emission-related
installation instructions from the
manufacturer of a component that has
been certified for controlling
evaporative emissions under 40 CFR
part 1060. Not meeting the
manufacturer’s emission-related
installation instructions is a violation of
one or more of the prohibitions of
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§ 1068.101. See § 1068.261 for special
provisions that apply when the engine
manufacturer delegates final assembly
of emission controls to you.
(c) Attaching a duplicate label. If you
obscure the engine’s label, you must do
four things to avoid violating
§ 1068.101(a)(1):
(1) Send a request for duplicate labels
in writing on your company’s letterhead
to the engine manufacturer. Include the
following information in your request:
(i) Identify the type of equipment and
the specific engine and equipment
models needing duplicate labels.
(ii) Identify the family (from the
original engine label).
(iii) State the reason that you need a
duplicate label for each equipment
model.
(iv) Identify the number of duplicate
labels you will need.
(2) Permanently attach the duplicate
label to your equipment by securing it
to a part needed for normal operation
and not normally requiring replacement.
Make sure an average person can easily
read it.
(3) Destroy any unused duplicate
labels if you find that you will not need
them.
(4) Keep the following records for at
least eight years after the end of the
model year identified on the engine
label:
(i) Keep a copy of your written
request.
(ii) Keep drawings or descriptions that
show how you apply the duplicate
labels to your equipment.
(iii) Maintain a count of those
duplicate labels you use and those you
destroy.
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§ 1068.110 What other provisions apply to
engines/equipment in service?
(a) Aftermarket parts and service. As
the certifying manufacturer, you may
not require anyone to use your parts or
service to maintain or repair an engine
or piece of equipment, unless we
approve this in your application for
certification. It is a violation of the
Clean Air Act for anyone to manufacture
any part if one of its main effects is to
reduce the effectiveness of the emission
controls. See § 1068.101(b)(2).
(b) Certifying aftermarket parts. As
the manufacturer or rebuilder of an
aftermarket engine or equipment part,
you may—but are not required to—
certify according to 40 CFR part 85,
subpart V, that using the part will not
cause engines/equipment to fail to meet
emission standards. Whether you certify
or not, you must keep any information
showing how your parts or service affect
emissions.
(c) Compliance with standards. We
may test engines and equipment to
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investigate compliance with emission
standards and other requirements. We
may also require the manufacturer to do
this testing.
(d) Defeat devices. We may test
engines and equipment to investigate
potential defeat devices. We may also
require the manufacturer to do this
testing. If we choose to investigate one
of your designs, we may require you to
show us that it does not have a defeat
device. To do this, you may have to
share with us information regarding test
programs, engineering evaluations,
design specifications, calibrations, onboard computer algorithms, and design
strategies. It is a violation of the Clean
Air Act for anyone to make, install or
use defeat devices. See § 1068.101(b)(2)
and the standard-setting part.
(e) Warranty and maintenance.
Owners are responsible for properly
maintaining their engines/equipment;
however, owners may make warranty
claims against the manufacturer for all
expenses related to diagnosing and
repairing or replacing emission-related
parts, as described in § 1068.115.
Manufacturers may ask to limit
diagnosis and repair to authorized
service facilities, provided this does not
limit their ability to meet their warranty
obligations under § 1068.115. The
warranty period begins when the
equipment is first placed into service.
See the standard-setting part for specific
requirements. It is a violation of the
Clean Air Act for anyone to disable
emission controls; see § 1068.101(b)(1)
and the standard-setting part.
§ 1068.115 When must manufacturers
honor emission-related warranty claims?
Section 207(a) of the Clean Air Act
(42 U.S.C. 7541(a)) requires certifying
manufacturers to warrant to purchasers
that their engines/equipment are
designed, built, and equipped to
conform at the time of sale to the
applicable regulations for their full
useful life, including a warranty that the
engines/equipment are free from defects
in materials and workmanship that
would cause any engine/equipment to
fail to conform to the applicable
regulations during the specified
warranty period. This section codifies
the warranty requirements of section
207(a) without intending to limit these
requirements.
(a) As a certifying manufacturer, you
may deny warranty claims only for
failures that have been caused by the
owner’s or operator’s improper
maintenance or use, by accidents for
which you have no responsibility, or by
acts of God. For example, you would not
need to honor warranty claims for
failures that have been directly caused
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by the operator’s abuse of the engine/
equipment or the operator’s use of the
engine/equipment in a manner for
which it was not designed and are not
attributable to you in any way.
(b) As a certifying manufacturer, you
may not deny emission-related warranty
claims based on any of the following:
(1) Maintenance or other service you
or your authorized facilities performed.
(2) Engine/equipment repair work that
an operator performed to correct an
unsafe, emergency condition
attributable to you as long as the
operator tries to restore the engine/
equipment to its proper configuration as
soon as possible.
(3) Any action or inaction by the
operator unrelated to the warranty
claim.
(4) Maintenance that was performed
more frequently than you specify.
(5) Anything that is your fault or
responsibility.
(6) The use of any fuel that is
commonly available where the
equipment operates unless your written
maintenance instructions state that this
fuel would harm the equipment’s
emission control system and operators
can readily find the proper fuel.
§ 1068.120 What requirements must I
follow to rebuild engines?
(a) This section describes the steps to
take when rebuilding engines to avoid
violating the tampering prohibition in
§ 1068.101(b)(1). These requirements
apply to anyone rebuilding an engine
subject to this part, but the
recordkeeping requirements in
paragraphs (j) and (k) of this section
apply only to businesses. For
maintenance or service that is not
rebuilding, including any maintenance
related to evaporative emission controls,
you may not make changes that might
increase emissions of any regulated
pollutant, but you do not need to keep
any records.
(b) The term ‘‘rebuilding’’ refers to a
rebuild of an engine or engine system,
including a major overhaul in which
you replace the engine’s pistons or
power assemblies or make other changes
that significantly increase the service
life of the engine. It also includes
replacing or rebuilding an engine’s
turbocharger or aftercooler or the
engine’s systems for fuel metering or
electronic control so that it significantly
increases the service life of the engine.
For these provisions, rebuilding may or
may not involve removing the engine
from the equipment. Rebuilding does
not normally include the following:
(1) Scheduled emission-related
maintenance that the standard-setting
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part allows during the useful life period
(such as replacing fuel injectors).
(2) Unscheduled maintenance that
occurs commonly within the useful life
period. For example, replacing a water
pump is not rebuilding an engine.
(c) [Reserved]
(d) If you rebuild an engine or engine
system, you must have a reasonable
technical basis for knowing that the
rebuilt engine’s emission control system
performs as well as, or better than, it
performs in its certified configuration.
Identify the model year of the resulting
engine configuration. You have a
reasonable basis if you meet two main
conditions:
(1) Install parts—new, used, or
rebuilt—so a person familiar with
engine design and function would
reasonably believe that the engine with
those parts will control emissions of all
pollutants at least to the same degree as
with the original parts. For example, it
would be reasonable to believe that
parts performing the same function as
the original parts (and to the same
degree) would control emissions to the
same degree as the original parts.
(2) Adjust parameters or change
design elements only according to the
original engine manufacturer’s
instructions. Or, if you differ from these
instructions, you must have data or
some other technical basis to show you
should not expect in-use emissions to
increase.
(e) If the rebuilt engine remains
installed or is reinstalled in the same
piece of equipment, you must rebuild it
to the original configuration or another
certified configuration of the same or
later model year.
(f) A rebuilt engine may replace
another certified engine in a piece of
equipment only if the engine was rebuilt
to a certified configuration meeting
equivalent or more stringent emission
standards. Note that a certified
configuration would generally include
more than one model year. A rebuilt
engine being installed that is from the
same model year or a newer model year
than the engine being replaced meets
this requirement. The following
examples illustrate the provisions of
this paragraph (f):
(1) In most cases, you may use a
rebuilt Tier 2 engine to replace a Tier 1
engine or another Tier 2 engine.
(2) You may use a rebuilt Tier 1
engine to replace a Tier 2 engine if the
two engines differ only with respect to
model year or other characteristics
unrelated to emissions since such
engines would be considered to be in
the same configuration. This may occur
if the Tier 1 engine had emission levels
below the Tier 2 standards or if the Tier
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2 engine was certified with a Family
Emission Limit for calculating emission
credits.
(3) You may use a rebuilt engine that
originally met the Tier 1 standards
without certification, as provided under
40 CFR 1068.265, to replace a certified
Tier 1 engine. This may occur for
engines produced under a Transition
Program for Equipment Manufacturers
such as that described in 40 CFR
1039.625.
(4) You may never replace a certified
engine with an engine rebuilt to a
configuration that does not meet EPA
emission standards. Note that a
configuration is considered to meet EPA
emission standards if it was previously
certified or was otherwise shown to
meet emission standards (see
§ 1068.265).
(g) Do not erase or reset emissionrelated codes or signals from onboard
monitoring systems without diagnosing
and responding appropriately to any
diagnostic codes. This requirement
applies regardless of the manufacturer’s
reason for installing the monitoring
system and regardless of its form or
interface. Clear any codes from
diagnostic systems when you return the
rebuilt engine to service. Do not disable
a diagnostic signal without addressing
its cause.
(h) When you rebuild an engine,
check, clean, adjust, repair, or replace
all emission-related components (listed
in Appendix I of this part) as needed
according to the original manufacturer’s
recommended practice. In particular,
replace oxygen sensors, replace the
catalyst if there is evidence of
malfunction, clean gaseous fuel-system
components, and replace fuel injectors
(if applicable), unless you have a
reasonable technical basis for believing
any of these components do not need
replacement.
(i) If you are installing an engine that
someone else has rebuilt, check all
emission-related components listed in
Appendix I of this part as needed
according to the original manufacturer’s
recommended practice.
(j) Keep at least the following records
for all engines except spark-ignition
engines with total displacement below
225 cc:
(1) Identify the hours of operation (or
mileage, as appropriate) at the time of
rebuild. These may be noted as
approximate values if the engine has no
hour meter (or odometer).
(2) Identify the work done on the
engine or any emission-related control
components, including a listing of parts
and components you used.
(3) Describe any engine parameter
adjustments.
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(4) Identify any emission-related
codes or signals you responded to and
reset.
(k) You must show us or send us your
records if we ask for them. Keep records
for at least two years after rebuilding an
engine. Keep them in any format that
allows us to readily review them.
(1) You do not need to keep
information that is not reasonably
available through normal business
practices. We do not expect you to have
information that you cannot reasonably
access.
(2) You do not need to keep records
of what other companies do.
(3) You may keep records based on
families rather than individual engines
if that is the way you normally do
business.
§ 1068.125 What happens if I violate the
regulations?
(a) Civil penalties and injunctions. We
may bring a civil action to assess and
recover civil penalties and/or enjoin and
restrain violations in the United States
District Court for the district where you
allegedly violated a requirement, or the
district where you live or have your
main place of business. Actions to
assess civil penalties or restrain
violations of § 1068.101 must be brought
by and in the name of the United States.
The selected court has jurisdiction to
restrain violations and assess civil
penalties.
(1) To determine the amount of a civil
penalty and reach a just conclusion, the
court considers these factors:
(i) The seriousness of your violation.
(ii) How much you benefited or saved
because of the violation.
(iii) The size of your business.
(iv) Your history of compliance with
Title II of the Clean Air Act (42 U.S.C.
7401–7590).
(v) What you did to remedy the
violation.
(vi) How the penalty will affect your
ability to continue in business.
(vii) Such other matters as justice may
require.
(2) Subpoenas for witnesses who must
attend a district court in any district
may apply to any other district.
(b) Administrative penalties. Instead
of bringing a civil action, we may assess
administrative penalties if the total is
less than $270,000 against you
individually. This maximum penalty
may be greater if the Administrator and
the Attorney General jointly determine
that a greater administrative penalty
assessment is appropriate, or if the limit
is adjusted under 40 CFR part 19. No
court may review this determination.
Before we assess an administrative
penalty, you may ask for a hearing
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(subject to 40 CFR part 22). The
Administrator may compromise or
remit, with or without conditions, any
administrative penalty that may be
imposed under this section.
(1) To determine the amount of an
administrative penalty, we will consider
the factors described in paragraph (a)(1)
of this section.
(2) An administrative order we issue
under this paragraph (b) becomes final
30 days after we issue it unless you ask
for judicial review by that time (see
paragraph (c) of this section). You may
ask for review by any of the district
courts listed in paragraph (a) of this
section. Send the Administrator a copy
of the filing by certified mail.
(3) We will not pursue an
administrative penalty for a particular
violation if either of the following two
conditions is true:
(i) We are separately prosecuting the
violation under this subpart.
(ii) We have issued a final order for
a violation, no longer subject to judicial
review, for which you have already paid
a penalty.
(c) Judicial review. If you ask a court
to review a civil or administrative
penalty, we will file in the appropriate
court within 30 days of your request a
certified copy or certified index of the
record on which the court or the
Administrator issued the order.
(1) The judge may set aside or remand
any order issued under this section only
if one of the following is true:
(i) Substantial evidence does not exist
in the record, taken as a whole, to
support finding a violation.
(ii) The Administrator’s assessment of
the penalty is an abuse of discretion.
(2) The judge may not add civil
penalties unless our penalty is an abuse
of discretion that favors you.
(d) Effect of enforcement actions on
other requirements. Our pursuit of civil
or administrative penalties does not
affect or limit our authority to enforce
any provisions of this chapter.
(e) Penalties. In any proceedings, the
United States government may seek to
collect civil penalties assessed under
this section.
(1) Once a penalty assessment is final,
if you do not pay it, the Administrator
will ask the Attorney General to bring a
civil action in an appropriate district
court to recover the money. We may
collect interest from the date of the final
order or final judgment at rates
established by the Internal Revenue
Code of 1986 (26 U.S.C. 6621(a)(2)). In
this action to collect overdue penalties,
the court will not review the validity,
amount, and appropriateness of the
penalty.
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(2) In addition, if you do not pay the
full amount of a penalty on time, you
must then pay more to cover interest,
enforcement expenses (including
attorney’s fees and costs for collection),
and a quarterly nonpayment penalty for
each quarter you do not pay. The
quarterly nonpayment penalty is 10
percent of your total penalties plus any
unpaid nonpayment penalties from
previous quarters.
Subpart C—Exemptions and
Exclusions
§ 1068.201 Does EPA exempt or exclude
any engines/equipment from the prohibited
acts?
We may exempt new engines/
equipment from some or all of the
prohibited acts or requirements of this
part under provisions described in this
subpart. We may exempt engines/
equipment already placed in service in
the United States from the prohibition
in § 1068.101(b)(1) if the exemption for
engines/equipment used solely for
competition applies (see § 1068.235). In
addition, see § 1068.1 and the standardsetting parts to determine if other
engines/equipment are excluded from
some or all of the regulations in this
chapter.
(a) This subpart identifies which
engines/equipment qualify for
exemptions and what information we
need. We may ask for more information.
(b) If you violate any of the terms,
conditions, instructions, or
requirements to qualify for an
exemption, we may void, revoke, or
suspend the exemption.
(c) If you use an exemption under this
subpart, we may require you to add a
permanent label to your exempted
engines/equipment. You may ask us to
modify these labeling requirements if it
is appropriate for your engine/
equipment.
(d) If you produce engines/equipment
we exempt under this subpart, we may
require you to make and keep records,
perform tests, make reports and provide
information as needed to reasonably
evaluate the validity of the exemption.
(e) If you own or operate engines/
equipment we exempt under this
subpart, we may require you to provide
information as needed to reasonably
evaluate the validity of the exemption.
(f) Subpart D of this part describes
how we apply these exemptions to
engines/equipment you import (or
intend to import).
(g) If you want to ask for an
exemption or need more information,
write to the Designated Compliance
Officer.
(h) You may ask us to modify the
administrative requirements for the
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exemptions described in this subpart.
We may approve your request if we
determine that such approval is
consistent with the intent of this part.
For example, waivable administrative
requirements might include some
reporting requirements, but would not
include any eligibility requirements or
use restrictions.
(i) If you want to take an action with
respect to an exempted or excluded
engine/equipment that is prohibited by
the exemption or exclusion, such as
selling it, you need to certify the engine/
equipment. We will issue a certificate of
conformity if you send us an application
for certification showing that you meet
all the applicable requirements from the
standard-setting part and pay the
appropriate fee. Alternatively, we may
allow you to include in an existing
certified engine family those engines/
equipment you modify (or otherwise
demonstrate) to be identical to engines/
equipment already covered by the
certificate. We would base such an
approval on our review of any
appropriate documentation. These
engines/equipment must have emission
control information labels that
accurately describe their status.
§ 1068.210 What are the provisions for
exempting test engines/equipment?
(a) We may exempt engines/
equipment that you will use for
research, investigations, studies,
demonstrations, or training. Note that
you are not required to get an exemption
under this section for engines that are
exempted under other provisions of this
part, such as the manufacturer-owned
exemption in § 1068.215.
(b) Anyone may ask for a testing
exemption.
(c) If you are a certificate holder, you
may request an exemption for engines/
equipment you intend to include in test
programs over a two-year period.
(1) In your request, tell us the
maximum number of engines/
equipment involved and describe how
you will make sure exempted engines/
equipment are used only for this testing.
(2) Give us the information described
in paragraph (d) of this section if we ask
for it.
(d) If you are not a certificate holder,
do all the following things:
(1) Show that the proposed test
program has a valid purpose under
paragraph (a) of this section.
(2) Show you need an exemption to
achieve the purpose of the test program
(time constraints may be a basis for
needing an exemption, but the cost of
certification alone is not).
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(3) Estimate the duration of the
proposed test program and the number
of engines/equipment involved.
(4) Allow us to monitor the testing.
(5) Describe how you will ensure that
you stay within this exemption’s
purposes. Address at least the following
things:
(i) The technical nature of the test.
(ii) The test site.
(iii) The duration and accumulated
engine/equipment operation associated
with the test.
(iv) Ownership and control of the
engines/equipment involved in the test.
(v) The intended final disposition of
the engines/equipment.
(vi) How you will identify, record,
and make available the engine/
equipment identification numbers.
(vii) The means or procedure for
recording test results.
(e) If we approve your request for a
testing exemption, we will send you a
letter or a memorandum for your
signature describing the basis and scope
of the exemption. The exemption does
not take effect until we receive the
signed letter or memorandum from you.
It will also include any necessary terms
and conditions, which normally require
you to do the following:
(1) Stay within the scope of the
exemption.
(2) Create and maintain adequate
records that we may inspect.
(3) Add a permanent label to all
engines/equipment exempted under this
section, consistent with § 1068.45, with
at least the following items:
(i) The label heading ‘‘EMISSION
CONTROL INFORMATION’’.
(ii) Your corporate name and
trademark.
(iii) Engine displacement, family
identification, and model year of the
engine/equipment (as applicable), or
whom to contact for further information.
(iv) One of these statements (as
applicable):
(A) ‘‘THIS ENGINE IS EXEMPT
UNDER 40 CFR 1068.210 OR 1068.215
FROM EMISSION STANDARDS AND
RELATED REQUIREMENTS.’’
(B) ‘‘THIS EQUIPMENT IS EXEMPT
UNDER 40 CFR 1068.210 OR 1068.215
FROM EMISSION STANDARDS AND
RELATED REQUIREMENTS.’’
(4) Tell us when the test program is
finished.
(5) Tell us the final disposition of the
engines/equipment.
(6) Send us a written confirmation
that you meet the terms and conditions
of this exemption.
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§ 1068.215 What are the provisions for
exempting manufacturer-owned engines/
equipment?
(a) You are eligible for the exemption
for manufacturer-owned engines/
equipment only if you are a certificate
holder.
(b) Engines/equipment may be exempt
without a request if they are
nonconforming engines/equipment
under your ownership, possession, and
control and you operate them to develop
products, assess production methods, or
promote your engines/equipment in the
marketplace. You may not loan, lease,
sell, or use the engine/equipment to
generate revenue, either by itself or for
an engine installed in a piece of
equipment. Note that this paragraph (b)
does not prevent the sale or shipment of
a partially complete engine to a
secondary engine manufacturer that will
meet the requirements of this paragraph
(b). See § 1068.262 for provisions related
to shipping partially complete engines
to secondary engine manufacturers.
(c) To use this exemption, you must
do three things:
(1) Establish, maintain, and keep
adequately organized and indexed
information on all exempted engines/
equipment, including the engine/
equipment identification number, the
use of the engine/equipment on exempt
status, and the final disposition of any
engine/equipment removed from
exempt status.
(2) Let us access these records, as
described in § 1068.20.
(3) Add a permanent label to all
engines/equipment exempted under this
section, consistent with § 1068.45, with
at least the following items:
(i) The label heading ‘‘EMISSION
CONTROL INFORMATION’’.
(ii) Your corporate name and
trademark.
(iii) Family identification and model
year of the engine/equipment (as
applicable), or whom to contact for
further information.
(iv) One of these statements (as
applicable):
(A) ‘‘THIS ENGINE IS EXEMPT
UNDER 40 CFR 1068.210 OR 1068.215
FROM EMISSION STANDARDS AND
RELATED REQUIREMENTS.’’
(B) ‘‘THIS EQUIPMENT IS EXEMPT
UNDER 40 CFR 1068.210 OR 1068.215
FROM EMISSION STANDARDS AND
RELATED REQUIREMENTS.’’
§ 1068.220 What are the provisions for
exempting display engines/equipment?
(a) Anyone may request an exemption
for display engines/equipment.
(b) Nonconforming display engines/
equipment will be exempted if they are
used only for displays in the interest of
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a business or the general public. This
exemption does not apply to engines/
equipment displayed for private use,
private collections, or any other purpose
we determine is inappropriate for a
display exemption.
(c) You may operate the exempted
engine/equipment, but only if we
approve specific operation that is part of
the display.
(d) You may sell or lease the
exempted engine/equipment only with
our advance approval; you may not use
it to generate revenue.
(e) To use this exemption, you must
add a permanent label to all engines/
equipment exempted under this section,
consistent with § 1068.45, with at least
the following items:
(1) The label heading ‘‘EMISSION
CONTROL INFORMATION’’.
(2) Your corporate name and
trademark.
(3) Engine displacement, family
identification, and model year of the
engine/equipment (as applicable), or
whom to contact for further information.
(4) One of these statements (as
applicable):
(i) ‘‘THIS ENGINE IS EXEMPT
UNDER 40 CFR 1068.220 FROM
EMISSION STANDARDS AND
RELATED REQUIREMENTS.’’
(ii) ‘‘THIS EQUIPMENT IS EXEMPT
UNDER 40 CFR 1068.220 FROM
EMISSION STANDARDS AND
RELATED REQUIREMENTS.’’
(f) We may set other conditions for
approval of this exemption.
§ 1068.225 What are the provisions for
exempting engines/equipment for national
security?
(a) You are eligible for the exemption
for national security only if you are a
manufacturer.
(b) Your engine/equipment is exempt
without a request if it will be used or
owned by an agency of the federal
government responsible for national
defense, where the equipment has
armor, permanently attached weaponry,
or other substantial features typical of
military combat.
(c) You may request a national
security exemption for engines/
equipment not meeting the conditions
of paragraph (b) of this section as long
as your request is endorsed by an
agency of the federal government
responsible for national defense. In your
request, explain why you need the
exemption.
(d) Add a permanent label to all
engines/equipment exempted under this
section, consistent with § 1068.45, with
at least the following items:
(1) The label heading ‘‘EMISSION
CONTROL INFORMATION’’.
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(2) Your corporate name and
trademark.
(3) Engine displacement, family
identification, and model year of the
engine/equipment (as applicable), or
whom to contact for further information.
(4) One of these statements (as
applicable):
(i) ‘‘THIS ENGINE HAS AN
EXEMPTION FOR NATIONAL
SECURITY UNDER 40 CFR 1068.225.’’
(ii) ‘‘THIS EQUIPMENT HAS AN
EXEMPTION FOR NATIONAL
SECURITY UNDER 40 CFR 1068.225.’’
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§ 1068.230 What are the provisions for
exempting engines/equipment for export?
The provisions of this section apply
differently depending on the country to
which the engines/equipment are being
exported.
(a) We will not exempt new engines/
equipment if you export them to a
country with emission standards
identical to ours, in which case they
must be covered by a certificate of
conformity. Where we determine that
such engines/equipment will not be
placed into service in the United States,
the following provisions apply for
special export-only certification:
(1) The engines/equipment must be
covered by a certificate of conformity or
equivalent approval issued by the
destination country.
(2) To get an export-only certificate of
conformity, send the Designated
Compliance Officer a request. We may
require you to provide information such
as documentation of the foreign
certification and related test data.
(3) No fees apply for export-only
certification.
(4) The engines/equipment must be
labeled as specified in paragraph (d) of
this section.
(5) This export-only certificate is not
considered a valid certificate of
conformity with respect to the
prohibition in § 1068.101(a)(1) for sale
to ultimate purchasers in the United
States. These engines/equipment also
may not reenter the United States unless
the regulations of this chapter otherwise
allow it.
(b) Engines/equipment exported to a
country not covered by paragraph (a) of
this section are exempt from the
prohibited acts in this part without a
request. If you produce exempt engines/
equipment for export and any of them
are sold or offered for sale to an ultimate
purchaser in the United States, we will
void the exemption for those engines/
equipment.
(c) Except as specified in paragraph
(d) of this section, label exempted
engines/equipment (including shipping
containers if the label on the engine/
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equipment will be obscured by the
container) with a label showing that
they are not certified for sale or use in
the United States. This label may be
permanent or removable. See § 1068.45
for provisions related to the use of
removable labels and applying labels to
containers without labeling individual
engines/equipment. The label must
include your corporate name and
trademark and one of the following
statements (as applicable):
(1) ‘‘THIS ENGINE IS SOLELY FOR
EXPORT AND IS THEREFORE EXEMPT
UNDER 40 CFR 1068.230 FROM U.S.
EMISSION STANDARDS AND
RELATED REQUIREMENTS.’’
(2) ‘‘THIS EQUIPMENT IS SOLELY
FOR EXPORT AND IS THEREFORE
EXEMPT UNDER 40 CFR 1068.230
FROM U.S. EMISSION STANDARDS
AND RELATED REQUIREMENTS.’’
(d) You must apply a permanent label
as specified in this paragraph (d) for
engines/equipment certified under
paragraph (a) of this section. You may
apply a permanent label as specified in
this paragraph (d) instead of the label
specified in paragraph (c) of this section
for exempted engines/equipment. Add a
permanent label meeting the
requirements of the destination country
and include in the bill of lading a
statement that the engines/equipment
must be exported to avoid violating EPA
regulations. We may modify applicable
labeling requirements to align with the
labeling requirements that apply for the
destination country.
(e) We may set other reasonable
conditions to ensure that engines/
equipment exempted under this section
are not placed into service in the United
States.
(f) Exemptions under this section
expire once engines are no longer in the
United States. Therefore exemptions
under this section do not allow engines
to be imported back into the United
States.
§ 1068.235 What are the provisions for
exempting engines/equipment used solely
for competition?
(a) New engines/equipment you
produce that are used solely for
competition are generally excluded from
emission standards. See the standardsetting parts for specific provisions
where applicable.
(b) If you modify any engines/
equipment after they have been placed
into service in the United States so they
will be used solely for competition, they
are exempt without request. This
exemption applies only to the
prohibition in § 1068.101(b)(1) and is
valid only as long as the engine/
equipment is used solely for
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competition. You may not use the
provisions of this paragraph (b) to
circumvent the requirements that apply
to the sale of new competition engines
under the standard-setting part.
(c) If you modify any engines/
equipment under paragraph (b) of this
section, you must destroy the original
emission labels. If you loan, lease, sell,
or give any of these engines/equipment
to someone else, you must tell the new
owner (or operator, if applicable) in
writing that they may be used only for
competition.
§ 1068.240 What are the provisions for
exempting new replacement engines?
The prohibitions in § 1068.101(a)(1)
do not apply to a new engine if it is
exempt under this section as a
replacement engine. For purposes of
this section, a replacement engine is a
new engine that is used to replace an
engine that has already been placed into
service (whether the previous engine is
replaced in whole or in part with a new
engine).
(a) General provisions. You are
eligible for the exemption for new
replacement engines only if you are a
certificate holder. Note that this
exemption does not apply for
locomotives (40 CFR 1033.601) and that
unique provisions apply to marine
compression-ignition engines (40 CFR
1042.615). Paragraphs (b) and (c)
describe two different approaches for
exempting new replacement engines
where the engines are specially built to
correspond to an earlier model year that
was subject to less stringent standards
than those that apply for current
production (or is no longer covered by
a certificate of conformity). Paragraphs
(d) and (e) describe a simpler approach
for exempting partially complete new
replacement engines that are built under
a certificate of conformity that is valid
for producing engines for the current
model year.
(b) Previous-tier replacement engines
with tracking. You may produce any
number of new replacement engines
under this section if all the following
conditions are true:
(1) You produce a new engine to
replace an engine already placed into
service in a piece of equipment.
(2) The engine being replaced was not
originally subject to emission standards
or was originally subject to less
stringent emission standards than those
that would otherwise apply to the new
engine. The provisions of this paragraph
(b) also apply for engines that were
originally certified to the same
standards that apply for the current
model year if you no longer have a
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certificate of conformity to continue
producing that engine configuration.
(3) You determine that you do not
produce an engine certified to meet
current requirements that has the
appropriate physical or performance
characteristics to repower the
equipment. If the engine being replaced
was made by a different company, you
must make this determination also for
engines produced by this other
company. You must keep records to
document your basis for making this
determination.
(4) You or your agent takes possession
of the old engine or confirms that the
old engine has been destroyed.
(5) If the old engine was subject to
emission standards, you must make the
new replacement engine in a
configuration identical in all material
respects to the old engine and meet the
requirements of § 1068.265. You may
alternatively make the new replacement
engine in a configuration identical in all
material respects to another certified
engine of the same or later model year
as long as the engine is not certified
with a family emission limit higher than
that of the old engine.
(6) You add a permanent label,
consistent with § 1068.45, with your
corporate name and trademark and the
following additional information:
(i) Add the following statement if the
engine being replaced was not subject to
any emission standards under this
chapter:
THIS ENGINE DOES NOT COMPLY
WITH U.S. EPA NONROAD EMISSION
REQUIREMENTS. SELLING OR
INSTALLING THIS ENGINE FOR ANY
PURPOSE OTHER THAN TO REPLACE
A NONROAD ENGINE BUILT BEFORE
JANUARY 1, [Insert appropriate year
reflecting when the earliest tier of
standards began to apply to engines of
that size and type] MAY BE A
VIOLATION OF FEDERAL LAW
SUBJECT TO CIVIL PENALTY.
(ii) Add the following statement if the
engine being replaced was subject to
emission standards:
THIS ENGINE COMPLIES WITH U.S.
EPA NONROAD EMISSION
REQUIREMENTS FOR [Identify the
appropriate emission standards (by
model year, tier, or emission levels) for
the replaced engine] ENGINES UNDER
40 CFR 1068.240. SELLING OR
INSTALLING THIS ENGINE FOR ANY
PURPOSE OTHER THAN TO REPLACE
A [Identify the appropriate emission
standards for the replaced engine, by
model year(s), tier(s), or emission
levels)] ENGINE MAY BE A
VIOLATION OF FEDERAL LAW
SUBJECT TO CIVIL PENALTY.
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(c) Previous-tier replacement engines
without tracking. You may produce a
limited number of new replacement
engines that are not from a currently
certified engine family under the
provisions of this paragraph (c). This
would apply, for example, for engine
configurations that were certified in an
earlier model year but are no longer
covered by a certificate of conformity.
You must comply with the requirements
of paragraph (b) of this section for any
number of replacement engines you
produce in excess of what we allow
under this paragraph (c). The following
provisions apply to engines exempted
under this paragraph (c):
(1) You may produce a limited
number of replacement engines under
this paragraph (c) representing 0.5
percent of your annual production
volumes for each category and
subcategory of engines identified in
Table 1 to this section (1.0 percent
through 2013). Calculate this number by
multiplying your annual U.S.-directed
production volume by 0.005 (or 0.01
through 2013) and rounding to the
nearest whole number. Determine the
appropriate production volume by
identifying the highest total annual
U.S.-directed production volume of
engines from the previous three model
years for all your certified engines from
each category or subcategory identified
in Table 1 to this section, as applicable.
In unusual circumstances, you may ask
us to base your production limits on
U.S.-directed production volume for a
model year more than three years prior.
Include only those stationary engines
from your U.S.-directed production
volume that are certified under one of
the standard-setting parts identified in
Table 1 to this section. Do not include
any exempted engines you produce as
part of your U.S.-directed production
volume, even if those engines must meet
emission standards as a condition of the
exemption. Include U.S.-directed
engines produced by any parent or
subsidiary companies and those from
any other companies you license to
produce engines for you.
(2) Count every exempted new
replacement engine from your total
U.S.-directed production volume that
you produce in a given calendar year
under this paragraph (c), including
partially complete engines, except for
the following:
(i) Engines built to specifications for
an earlier model year under paragraph
(b) of this section.
(ii) Partially complete engines
exempted under paragraph (d) or (e) of
this section.
(3) Send the Designated Compliance
Officer a report by February 15 of the
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year following any year in which you
produced exempted replacement
engines under this paragraph (c). In
your report include the total number of
replacement engines you produce under
this paragraph (c) for each category or
subcategory, as appropriate, and the
corresponding total production volumes
determined under paragraph (c)(1) of
this section. If you send us a report
under this paragraph (c)(3), you must
also include the total number of
replacement engines you produced
under paragraphs (b), (d), and (e) of this
section. You may include this
information in production reports
required under the standard-setting part.
(4) Add a permanent label as specified
in paragraph (b)(6) of this section. For
partially complete engines, you may
alternatively add a permanent or
removable label as specified in
paragraph (d) of this section, except that
the appropriate regulatory cite is 40 CFR
1068.240(c).
(5) You may not use the provisions of
this paragraph (c) for any engines in the
following engine categories or
subcategories:
(i) Land-based nonroad compressionignition engines we regulate under 40
CFR part 1039 with a per-cylinder
displacement at or above 7.0 liters.
(ii) Marine compression-ignition
engines we regulate under 40 CFR part
1042 with a per-cylinder displacement
at or above 7.0 liters.
(iii) Locomotive engines we regulate
under 40 CFR part 1033.
(d) Current-tier replacement engines
for engine-based standards. You may
introduce into U.S. commerce short
blocks or other partially complete
engines from a currently certified engine
family as replacement components for
in-use equipment powered by engines
you originally produced. You must be
able to identify all the engine models
and model years for which the partially
complete engine may properly be used
for replacement purposes. You must
label the engine as follows:
(1) If you have a reasonable basis to
believe that the fully assembled engine
will include the original emission
control information label, you may add
a removable label to the engine with
your corporate name and trademark and
the statement: ‘‘This replacement engine
is exempt under 40 CFR 1068.240(d).’’
This would generally apply if all the
engine models that are compatible with
the replacement engine were covered by
a certificate of conformity and they were
labeled in a position on the engine or
equipment that is not included as part
of the partially complete engine being
shipped for replacement purposes.
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Removable labels must meet the
requirements specified in § 1068.45.
(2) If you do not qualify for using a
removable label in paragraph (d)(1) of
this section, you must add a permanent
label in a readily visible location,
though it may be obscured after
installation in a piece of equipment.
Include on the permanent label your
corporate name and trademark, the
engine’s part number (or other
identifying information), and the
statement: ‘‘This replacement engine is
exempt under 40 CFR 1068.240(d).’’ If
there is not enough space for this
statement, you may alternatively add:
‘‘REPLACEMENT’’ or ‘‘SERVICE
ENGINE’’. For purposes of this
paragraph (d)(2), engine part numbers
permanently stamped or engraved on
the engine are considered to be included
on the label.
(e) Current-tier replacement engines
for equipment-based standards. In the
case of equipment subject to equipmentbased standards, you may introduce into
U.S. commerce engines that are
identical to engines covered by a current
certificate of conformity demonstrating
compliance with currently applicable
standards where the engines will be
installed as replacement engines. These
engines might be fully assembled, but
we would consider them to be partially
complete engines because they are not
yet installed in the equipment. You
must be able to identify all the engine
and equipment models and model years
for which such an engine may properly
be used for replacement purposes. Add
a permanent or removable label to these
engines as described in paragraph (d) of
this section, except that the appropriate
regulatory cite is 40 CFR 1068.240(e).
(f) Emission credits. Replacement
engines exempted under this section
may not generate or use emission credits
under the standard-setting part nor be
part of any associated credit
calculations.
(g) Circumvention. The provisions of
this section may not be used to
circumvent emission standards that
apply to new engines under the
standard-setting part.
(1) The provisions of this section are
intended to allow for replacement of
engines that fail prematurely if none of
the following is true:
(i) The engine can reasonably be
repaired or rebuilt.
(ii) A different used engine (including
rebuilt engines) can be used, consistent
with applicable regulations. Note that
the regulations limit the use of used
engines from certain categories, such as
converting land-based engines for use in
marine vessels.
(iii) A new certified engine is
available with the appropriate physical
and performance characteristics.
(2) Anyone installing an exempted
new replacement engine is deemed to be
a manufacturer of a new engine with
respect to the prohibitions of
§ 1068.101(a)(1). This applies to all
engines exempted under this section.
(3) The stockpiling restrictions
specified in § 1068.103(f) do not apply
for engines that will be introduced into
U.S. commerce only as allowed by this
section. The model year restrictions
specified in § 1068.103(f) do not apply
for engines produced under paragraphs
(d) and (e) of this section if you can
demonstrate that the engines will be
used only as replacement engines.
TABLE 1 TO § 1068.240—ENGINE CATEGORIES AND SUBCATEGORIES FOR STREAMLINED COMPLIANCE PROVISIONS FOR
NEW REPLACEMENT ENGINES
Engine category
Standard-setting part 1
Highway CI .......................................................................
40 CFR part 86 ................................................................
disp. < 0.6 L/cyl
0.6 ≤ disp. < 1.2 L/cyl
disp. ≥ 1.2 L/cyl
Nonroad CI, Stationary CI, and Marine CI .......................
40 CFR part 1039, or 40 CFR part 1042 ........................
disp. < 0.6 L/cyl
0.6 ≤ disp. < 1.2 L/cyl
1.2 ≤ disp. < 2.5 L/cyl
2.5 ≤ disp. < 7.0 L/cyl
Marine SI ..........................................................................
40 CFR part 1045 ............................................................
outboard.
personal watercraft.
Large SI, Stationary SI, and Marine SI (sterndrive/ inboard only).
40 CFR part 1048 or 40 CFR part 1045 .........................
all engines.
Recreational vehicles .......................................................
40 CFR part 1051 ............................................................
off-highway motorcycle.
all-terrain vehicle.
snowmobile.
Small SI and Stationary SI ...............................................
40 CFR part 1054 ............................................................
handheld.
Class I.
Class II.
Engine subcategories
1 Include an engine as being subject to the identified standard-setting part if it will eventually be subject to emission standards under that part.
For example, if you certify marine compression-ignition engines under part 94, count those as if they were already subject to part 1042.
mstockstill on PROD1PC66 with RULES2
§ 1068.245 What temporary provisions
address hardship due to unusual
circumstances?
(a) After considering the
circumstances, we may permit you to
introduce into U.S. commerce engines/
equipment that do not comply with
emission-related requirements for a
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limited time if all the following
conditions apply:
(1) Unusual circumstances that are
clearly outside your control prevent you
from meeting requirements from this
chapter.
(2) You exercised prudent planning
and were not able to avoid the violation;
you have taken all reasonable steps to
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minimize the extent of the
nonconformity.
(3) No other allowances are available
under the regulations in this chapter to
avoid the impending violation,
including the provisions of § 1068.250.
(4) Not having the exemption will
jeopardize the solvency of your
company.
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(b) If your unusual circumstances are
only related to compliance with the
model-year provisions of § 1068.103(f),
we may grant hardship under this
section without a demonstration that the
solvency of your company is in jeopardy
as follows:
(1) You must demonstrate that the
conditions specified in paragraphs (a)(1)
through (3) of this section apply.
(2) Your engines/equipment must
comply with standards and other
requirements that would have applied if
assembly were completed on schedule.
(3) You may generally request this
exemption only for engines/equipment
for which assembly has been
substantially completed; you may not
begin assembly of any additional
engines/equipment under this
exemption after the cause for delay has
occurred. We may make an exception to
this general restriction for secondary
engine manufacturers.
(4) As an example, if your normal
production process involves purchase of
partially complete engines and a
supplier fails to deliver all the ordered
engines in time for your assembly
according to your previously established
schedule as a result of a fire at its
factory, you may request that we treat
those engine as if they had been
completed on the original schedule.
Note that we would grant relief only for
those engines where you had a
reasonable basis for expecting the
engines to be delivered on time based
on past performance and terms of
purchase.
(c) To apply for an exemption, you
must send the Designated Compliance
Officer a written request as soon as
possible before you are in violation. In
your request, show that you meet all the
conditions and requirements in
paragraph (a) of this section.
(d) Include in your request a plan
showing how you will meet all the
applicable requirements as quickly as
possible.
(e) You must give us other relevant
information if we ask for it.
(f) We may include reasonable
additional conditions on an approval
granted under this section, including
provisions to recover or otherwise
address the lost environmental benefit
or paying fees to offset any economic
gain resulting from the exemption. For
example, in the case of multiple tiers of
emission standards, we may require that
you meet the standards from the
previous tier whether or not your
hardship is granted under paragraph (b)
of this section.
(g) Add a permanent label to all
engines/equipment exempted under this
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section, consistent with § 1068.45, with
at least the following items:
(1) The label heading ‘‘EMISSION
CONTROL INFORMATION’’.
(2) Your corporate name and
trademark.
(3) Engine displacement (in liters or
cubic centimeters), and model year of
the engine/equipment, (as applicable);
or whom to contact for further
information. We may also require that
you include maximum engine power.
(4) A statement describing the
engine’s status as an exempted engine:
(i) If the engine/equipment does not
meet any emission standards, add one of
the following statements:
(A) ‘‘THIS ENGINE IS EXEMPT
UNDER 40 CFR 1068.245 FROM
EMISSION STANDARDS AND
RELATED REQUIREMENTS.’’
(B) ‘‘THIS EQUIPMENT IS EXEMPT
UNDER 40 CFR 1068.245 FROM
EMISSION STANDARDS AND
RELATED REQUIREMENTS.’’
(ii) If the engines/equipment meet
alternate emission standards as a
condition of an exemption under this
section, we may specify a different
statement to identify the alternate
emission standards.
§ 1068.250 What are the provisions for
extending compliance deadlines for small
businesses under hardship?
(a) After considering the
circumstances, we may extend the
compliance deadline for you to meet
new or revised emission standards as
long as you meet all the conditions and
requirements in this section.
(b) You must be a small business to
be eligible for this exemption.
(c) Send the Designated Compliance
Officer a written request for an
extension. In your request, show that all
the following conditions and
requirements apply:
(1) You have taken all possible
business, technical, and economic steps
to comply.
(i) In the case of importers of engines/
equipment produced by other
companies, show that you attempted to
find a manufacturer capable of
supplying complying products as soon
as you became aware of the applicable
requirements but were unable to do so.
(ii) For all other manufacturers, show
that the burden of compliance costs
prevents you from meeting the
requirements of this chapter.
(2) Not having the exemption will
jeopardize the solvency of your
company.
(3) No other allowances are available
under the regulations in this chapter to
avoid the impending violation.
(d) In describing the steps you have
taken to comply under paragraph (c)(1)
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59361
of this section, include at least the
following information:
(1) Describe your business plan,
showing the range of projects active or
under consideration.
(2) Describe your current and
projected financial status, with and
without the burden of complying fully
with the applicable regulations in this
chapter.
(3) Describe your efforts to raise
capital to comply with regulations in
this chapter (this may not apply for
importers).
(4) Identify the engineering and
technical steps you have taken or those
you plan to take to comply with
regulations in this chapter.
(5) Identify the level of compliance
you can achieve. For example, you may
be able to produce engines/equipment
that meet a somewhat less stringent
emission standard than the regulations
in this chapter require.
(e) Include in your request a plan
showing how you will meet all the
applicable requirements as quickly as
possible.
(f) You must give us other relevant
information if we ask for it.
(g) An authorized representative of
your company must sign the request and
include the statement: ‘‘All the
information in this request is true and
accurate to the best of my knowledge.’’
(h) Send your request for this
extension at least nine months before
the relevant deadline. If different
deadlines apply to companies that are
not small-volume manufacturers, do not
send your request before the regulations
in question apply to the other
manufacturers. Otherwise, do not send
your request more than three years
before the relevant deadline.
(i) We may include reasonable
requirements on an approval granted
under this section, including provisions
to recover or otherwise address the lost
environmental benefit. For example, we
may require that you meet a less
stringent emission standard or buy and
use available emission credits.
(j) We may approve extensions of the
compliance deadlines as reasonable
under the circumstances up to one
model year at a time, and up to three
years total.
(k) Add a permanent label to all
engines/equipment exempted under this
section, consistent with § 1068.45, with
at least the following items:
(1) The label heading ‘‘EMISSION
CONTROL INFORMATION’’.
(2) Your corporate name and
trademark.
(3) Engine displacement (in liters or
cubic centimeters), and model year of
the engine/equipment (as applicable); or
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whom to contact for further information.
We may also require that you include
maximum engine power.
(4) A statement describing the
engine’s status as an exempted engine:
(i) If the engine/equipment does not
meet any emission standards, add one of
the following statements:
(A) ‘‘THIS ENGINE IS EXEMPT
UNDER 40 CFR 1068.250 FROM
EMISSION STANDARDS AND
RELATED REQUIREMENTS.’’
(B) ‘‘THIS EQUIPMENT IS EXEMPT
UNDER 40 CFR 1068.250 FROM
EMISSION STANDARDS AND
RELATED REQUIREMENTS.’’
(ii) If the engine/equipment meets
alternate emission standards as a
condition of an exemption under this
section, we may specify a different
statement to identify the alternate
emission standards.
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§ 1068.255 What are the provisions for
exempting engines and fuel-system
components for hardship for equipment
manufacturers and secondary engine
manufacturers?
This section describes how, in
unusual circumstances, we may approve
an exemption to prevent hardship to an
equipment manufacturer or a secondary
engine manufacturer. This section does
not apply to products that are subject to
equipment-based exhaust emission
standards.
(a) Equipment exemption. As an
equipment manufacturer, you may ask
for approval to produce exempted
equipment for up to 12 months. We will
generally limit this to the first year that
new or revised emission standards
apply. Send the Designated Compliance
Officer a written request for an
exemption before you are in violation.
In your request, you must show you are
not at fault for the impending violation
and that you would face serious
economic hardship if we do not grant
the exemption. This exemption is not
available under this paragraph (a) if you
manufacture the engine or fuel-system
components you need for your own
equipment, or if complying engines or
fuel-system components are available
from other manufacturers that could be
used in your equipment, unless we
allow it elsewhere in this chapter. We
may impose other conditions, including
provisions to use products meeting less
stringent emission standards or to
recover the lost environmental benefit.
In determining whether to grant the
exemptions, we will consider all
relevant factors, including the
following:
(1) The number of engines or fuelsystem components involved.
(2) The size of your company and
your ability to endure the hardship.
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(3) The amount of time you had to
redesign your equipment to
accommodate complying products.
(4) Whether there was any breach of
contract by a supplier.
(5) The potential for market
disruption.
(b) Engine and fuel-system component
exemption. As an engine manufacturer
or fuel-system component manufacturer,
you may produce nonconforming
products for the equipment we exempt
in paragraph (a) of this section. You do
not have to request this exemption but
you must have written assurance from
equipment manufacturers that they need
a certain number of exempted products
under this section. Label engines or
fuel-system components as follows,
consistent with § 1068.45:
(1) Engines. Add a permanent label to
all engines/equipment exempted under
this section with at least the following
items:
(i) The label heading ‘‘EMISSION
CONTROL INFORMATION’’.
(ii) Your corporate name and
trademark.
(iii) Engine displacement (in liters or
cubic centimeters) and model year of
the engine, or whom to contact for
further information. We may also
require that you include maximum
engine power.
(iv) If the engine does not meet any
emission standards: ‘‘THIS ENGINE IS
EXEMPT UNDER 40 CFR 1068.255
FROM EMISSION STANDARDS AND
RELATED REQUIREMENTS.’’ If the
engine meets alternate emission
standards as a condition of an
exemption under this section, we may
specify a different statement to identify
the alternate emission standards.
(2) Fuel-system components. Add a
permanent label to all engines/
equipment exempted under this section
with at least the following items:
(i) Your corporate name and
trademark.
(ii) The statement ‘‘EXEMPT UNDER
40 CFR 1068.255’’.
(c) Secondary engine manufacturers.
As a secondary engine manufacturer,
you may ask for approval to produce
exempted engines under this section for
up to 12 months. We may require you
to certify your engines to compliance
levels above the emission standards that
apply. For example, in the case of
multiple tiers of emission standards, we
may require you to meet the standards
from the previous tier.
(1) The provisions in paragraph (a) of
this section that apply to equipment
manufacturers requesting an exemption
apply equally to you except that you
may manufacture the engines. Before we
approve an exemption under this
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section, we will generally require that
you commit to a plan to make up the
lost environmental benefit.
(i) If you produce uncertified engines
under this exemption, we will calculate
the lost environmental benefit based on
our best estimate of uncontrolled
emission rates for your engines.
(ii) If you produce engines under this
exemption that are certified to a
compliance level less stringent than the
emission standards that would
otherwise apply, we will calculate the
lost environmental benefit based on the
compliance level you select for your
engines.
(2) The labeling requirements in
paragraph (b) of this section apply to
your exempted engines; however, if you
certify engines to specific compliance
levels, state on the label the compliance
levels that apply to each engine.
§ 1068.260 What general provisions apply
for selling or shipping engines that are not
yet in their certified configuration?
Except as specified in paragraph (e) of
this section, all new engines in the
United States are presumed to be subject
to the prohibitions of § 1068.101, which
generally require that all new engines be
in a certified configuration before being
introduced into U.S. commerce. All
emission-related components generally
need to be installed on an engine for
such an engine to be in its certified
configuration. This section specifies
clarifications and exemptions related to
these requirements for engines. Except
for paragraph (c) of this section, the
provisions of this section generally
apply for engine-based standards but
not for equipment-based standards.
(a) You may ship engines with
emission-related components that are
not yet assembled to the engine in
circumstances where the final assembly
depends on equipment design
parameters and shipment of the fully
assembled engine is impractical. For
example, you may generally ship
aftertreatment devices along with
engines rather than installing them on
the engine before shipment. You do not
need an exemption to ship an engine
under this paragraph (a) but we may
require you to describe how you plan to
use this provision in your application
for certification.
(b) You do not need an exemption to
ship engines without specific
components if they are not emissionrelated components identified in
Appendix I of this part. For example,
you may generally ship engines without
radiators needed to cool the engine. You
may ask us at the time of certification
to allow you to ship your engines
without other equipment-related
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components (such as a vehicle speed
sensor) that are described in your
application for certification. If we allow
it, we may specify conditions that we
determine are needed to ensure that
shipping the engine without such
components will not result in the engine
being operated outside of its certified
configuration.
(c) If you are a certificate holder, you
may ask us to provide a temporary
exemption to allow you to ship or
transport partially complete engines
between two of your facilities as long as
you maintain ownership and control of
the engines until they reach their
destination. We may also allow this
where you do not maintain actual
ownership and control of the engines
(such as hiring a shipping company to
transport the engines) but only if you
demonstrate that the engines will be
transported only according to your
specifications. See § 1068.261(b) for the
provisions that apply instead of this
paragraph (c) for the special case of
integrated manufacturers using the
delegated-assembly exemption. Send
your request for this exemption to the
Designated Compliance Officer in your
application for certification, if
applicable; in this case, your exemption
is approved when we grant your
certificate. You may send your request
in a separate submission if you will not
be the certificate holder for the engines
in question. We may require you to take
specific steps to ensure that such
engines are in a certified configuration
before reaching the ultimate purchaser.
Note that since this is a temporary
exemption, it does not allow you to sell
or otherwise distribute to ultimate
purchasers an engine in an uncertified
configuration. Note also that the
exempted engine remains new and
subject to emission standards (see
definition of ‘‘exempted’’ in § 1068.30)
until its title is transferred to the
ultimate purchaser or it otherwise
ceases to be new.
(d) See § 1068.261 for delegatedassembly provisions in which
certificate-holding manufacturers
introduce into U.S. commerce engines
that are not yet equipped with certain
emission-related components. See
§ 1068.262 for provisions related to
manufacturers introducing into U.S.
commerce partially complete engines
for which a secondary engine
manufacturer holds the certificate of
conformity.
(e) Engines used in hobby vehicles are
not presumed to be engines subject to
the prohibitions of § 1068.101. Hobby
vehicles are reduced-scale models of
vehicles that are not capable of
transporting a person. Other engines
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that do not have a valid certificate of
conformity or exemption when
introduced into U.S. commerce are
presumed to be engines subject to the
prohibitions of § 1068.101 unless we
determine that such engines are
excluded from the prohibitions of
§ 1068.101.
(f) While we presume that new
nonhobby engines are subject to the
prohibitions of § 1068.101, we may
determine that a specific engine is not
subject to these prohibitions based on
information you provide or other
information that is available to us. For
example, the provisions of this part
1068 and the standard-setting parts
provide for exemptions in certain
circumstances. Also, some engines are
subject to separate prohibitions under
subchapter C instead of the prohibitions
of § 1068.101 (see for example, 40 CFR
89.1003).
§ 1068.261 What provisions apply for
selling or shipping certified engines that are
not yet in the certified configuration?
This section describes an exemption
that allows certificate holders to sell or
ship engines that are missing certain
emission-related components if those
components will be installed by an
equipment manufacturer. This section
does not apply to equipment subject to
equipment-based standards. See the
standard-setting part to determine
whether and how the provisions of this
section apply. (Note: See § 1068.262 for
provisions related to manufacturers
introducing into U.S. commerce
partially complete engines for which
someone else holds the certificate of
conformity.) This exemption is
temporary as described in paragraph (f)
of this section.
(a) Shipping an engine separately
from an aftertreatment component that
you have specified as part of its certified
configuration will not be a violation of
the prohibitions in § 1068.101(a)(1)
subject to the provisions in this section.
(b) If you manufacture engines and
install them in equipment you also
produce, you must take steps to ensure
that your facilities, procedures, and
production records are set up to ensure
that equipment and engines are
assembled in their proper certified
configurations. For example, you may
demonstrate compliance with the
requirements of this section by
maintaining a database showing how
you pair aftertreatment components
with the appropriate engines such that
the final product is in its certified
configuration.
(c) If you include the price of all
aftertreatment components in the price
of the engine and ship the aftertreatment
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59363
components directly to the equipment
manufacturer, or arrange for separate
shipment by the component
manufacturer to the equipment
manufacturer, all the following
conditions apply:
(1) Apply for and receive a certificate
of conformity for the engine and its
emission control system before
shipment as described in the standardsetting part. For an existing certificate of
conformity, amend the application for
certification by describing your plans to
use the provisions of this section as
described in paragraph (c)(8) of this
section.
(2) Provide installation instructions in
enough detail to ensure that the engine
will be in its certified configuration if
someone follows these instructions.
Provide the installation instructions in a
timely manner, generally directly after
you receive an order for shipping
engines or earlier. If you apply
removable labels as described in
paragraph (c)(7)(i) of this section,
include an instruction for the
equipment manufacturer to remove the
label after installing the appropriate
aftertreatment component.
(3) Have a contractual agreement with
the equipment manufacturer obligating
the equipment manufacturer to
complete the final assembly of the
engine so it is in its certified
configuration when final assembly is
complete. This agreement must also
obligate the equipment manufacturer to
provide the affidavits required under
paragraph (c)(4) of this section.
(4) Take appropriate additional steps
to ensure that all engines will be in a
certified configuration when installed
by the equipment manufacturer. At a
minimum, you must obtain annual
affidavits from every equipment
manufacturer to which you sell engines
under this section. Include engines that
you sell to distributors or dealers. The
affidavits must list the part numbers of
the aftertreatment devices that
equipment manufacturers install on
each engine they purchase from you
under this section and include
confirmation that the number of
aftertreatment devices received were
sufficient for the number of engines
involved.
(5) Describe in your application for
certification how you plan to use the
provisions of this section and any steps
you plan to take under paragraph(c)(4)
of this section.
(6) Keep records to document how
many engines you produce under this
exemption. Also, keep records to
document your contractual agreements
under paragraph (c)(3) of this section.
Keep all these records for five years after
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the end of the applicable model year
and make them available to us upon
request.
(7) Make sure the engine has the
emission control information label we
require under the standard-setting part.
Include additional labeling using one of
the following approaches:
(i) Apply an additional removable
label in a way that makes it unlikely
that the engine will be installed in
equipment other than in its certified
configuration. The label must identify
the engine as incomplete and include a
clear statement that failing to install the
aftertreatment device, or otherwise
failing to bring the engine into its
certified configuration, is a violation of
federal law subject to civil penalty.
(ii) Add the statement ‘‘DELEGATED
ASSEMBLY’’ to the permanent emission
control information label. You may
alternatively add the abbreviated
statement ‘‘DEL ASSY’’ if there is not
enough room on the label.
(8) Describe the following things in
your application for certification:
(i) How you plan to use the provisions
of this section.
(ii) A detailed plan for auditing
equipment manufacturers, as described
in paragraph (d)(3) of this section, if
applicable.
(iii) All other steps you plan to take
under paragraph (c)(4) of this section.
(9) If one of your engines produced
under this section is selected for
production-line testing or a selective
enforcement audit, you must arrange to
get a randomly selected aftertreatment
component from either the equipment
manufacturer or the equipment
manufacturer’s supplier. You may keep
an inventory of these randomly selected
parts, consistent with good engineering
judgment and the intent of this section.
You may obtain such aftertreatment
components from any point in the
normal distribution from the
aftertreatment component manufacturer
to the equipment manufacturer. Keep
records describing how you randomly
selected these aftertreatment
components, consistent with the
requirements specified in the standardsetting part.
(10) Note that for purposes of
importation, you may itemize your
invoice to identify separate costs for
engines and aftertreatment components
that will be shipped separately. A copy
of your invoice from the aftertreatment
manufacturer may be needed to avoid
payment of importation duties for the
engine that also include the value of
aftertreatment components.
(d) If you do not include the price of
all aftertreatment components in the
price of the engine, you must meet all
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the conditions described in paragraphs
(c)(1) through (9) of this section, with
the following additional provisions:
(1) The contractual agreement
described in paragraph (c)(3) of this
section must include a commitment that
the equipment manufacturer will do the
following things:
(i) Purchase the aftertreatment
components you have specified in your
application for certification and keep
records to document these purchases.
(ii) Cooperate with the audits
described in paragraph (d)(3) of this
section.
(2) You must have written
confirmation that the equipment
manufacturer has ordered the
appropriate type of aftertreatment
components for an initial shipment of
engines under this section. For the
purpose of this paragraph (d)(2), initial
shipment means the first shipment of
engines that are subject to new or more
stringent emissions standard (or the first
shipment of engines using the
provisions of this section) to a given
equipment manufacturer for a given
engine family. For the purpose of this
paragraph (d)(2), you may treat as a
single engine family those engine
families from different model years that
differ only with respect to model year or
other characteristics unrelated to
emissions. You must receive the written
confirmation within 30 days after
shipment. If you do not receive written
confirmation within 30 days, you may
not ship any more engines from that
engine family to that equipment
manufacturer until you have the written
confirmation. Note that it may be
appropriate to obtain subsequent
written confirmations to ensure
compliance with this section, as
described in paragraph (c)(4) of this
section.
(3) You must perform or arrange for
audits of equipment manufacturers as
follows:
(i) If you sell engines to 16 or more
equipment manufacturers under the
provisions of this section, you must
annually perform or arrange for audits
of four equipment manufacturers to
whom you sell engines under this
section. To select individual equipment
manufacturers, divide all the affected
equipment manufacturers into quartiles
based on the number of engines they
buy from you; select a single equipment
manufacturer from each quartile each
model year. Vary the equipment
manufacturers selected for auditing
from year to year, though you may
repeat an audit in a later model year if
you find or suspect that a particular
equipment manufacturer is not properly
installing aftertreatment devices.
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(ii) If you sell engines to fewer than
16 equipment manufacturers under the
provisions of this section, set up a plan
to perform or arrange for audits of each
equipment manufacturer on average
once every four model years.
(iii) Starting with the 2019 model
year, if you sell engines to fewer than 40
equipment manufacturers under the
provisions of this section, you may ask
us to approve a reduced auditing rate.
We may approve an alternate plan that
involves audits of each equipment
manufacturer on average once every ten
model years as long as you show that
you have met the auditing requirements
in preceding years without finding
noncompliance or improper procedures.
(iv) To meet these audit requirements,
you or your agent must at a minimum
inspect the assembling companies’
procedures and production records to
monitor their compliance with your
instructions, investigate some
assembled engines, and confirm that the
number of aftertreatment devices
shipped were sufficient for the number
of engines produced.
(v) You must keep records of these
audits for five years after the end of the
applicable model year.
(e) The following provisions apply if
you ship engines without air filters or
other portions of the air intake system
that are specifically identified by part
number (or other specific part reference)
in the application for certification such
that the shipped engine is not in its
certified configuration. You do not need
an exemption under this section to ship
engines without air intake system
components if you instead describe in
your installation instructions how
equipment manufacturers should use
components meeting certain functional
specifications.
(1) If you are using the provisions of
this section to ship an engine without
aftertreatment, apply all the provisions
of this section to ensure that each
engine, including its intake system, is in
its certified configuration before it
reaches the ultimate purchaser.
(2) If you are not using the provisions
of this section to ship an engine without
aftertreatment, shipping an engine
without air-intake components that you
have specified as part of its certified
configuration will not be a violation of
the prohibitions in § 1068.101(a) if you
follow the provisions specified in
paragraph (b) or paragraphs (c)(1)
through (9) of this section. If we find
there is a problem, we may require you
to perform audits as specified in
paragraph (d)(3) of this section.
(f) Once the equipment manufacturer
takes possession of an engine exempted
under this section and the engine
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reaches the point of final equipment
assembly, the exemption expires and
the engine is subject to all the
prohibitions in § 1068.101. Note that the
engine’s model year does not change
based on the date the equipment
manufacturer adds the aftertreatment
device and/or air filter under this
section.
(g) You may use the provisions of this
section for engines you sell to a
distributor as described in this
paragraph (g) using one of the following
approaches:
(1) You may sell engines through a
distributor if you comply with the
provisions of paragraph (d) of this
section with respect to the equipment
manufacturer.
(2) You may treat the distributor as
the equipment manufacturer as
described in this paragraph (g)(2) for all
applicable requirements and
prohibitions. Such distributors must
bring engines into their final certified
configuration. This may include
shipping the engine with the
appropriate aftertreatment device and/or
air filter, but without completing the
assembly with all the components. The
exemptions expire for such engines
when the distributor no longer has
control of them.
(h) You must notify us within 15 days
if you find from an audit or another
source that engines produced under this
section are not in a certified
configuration at the point of final
assembly or that an equipment
manufacturer has otherwise failed to
meet its obligations under this section.
If this occurs, send us a report
describing the circumstances related to
the noncompliance within 75 days after
you notify us.
(i) We may suspend, revoke, or void
an exemption under this section, as
follows:
(1) We may suspend or revoke your
exemption for a specific equipment
manufacturer if any of the engines are
not in a certified configuration after
installation in that manufacturer’s
equipment, or if we determine that the
equipment manufacturer has otherwise
failed to comply with the requirements
of this section. We may also suspend or
revoke your exemption for other engine
families with respect to the equipment
manufacturer unless you demonstrate
that the noncompliance is limited to a
specific engine family. You may not use
this exemption for future shipments to
the affected equipment manufacturer
without taking action beyond the
minimum steps specified in this section,
such as performing on-site audits. We
will approve further use of this
exemption only if you convince us that
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you have adequately addressed the
factors causing the noncompliance.
(2) We may suspend or revoke your
exemption for the entire engine family
if we determine that you have failed to
comply with the requirements of this
section. If we make an adverse decision
with respect to the exemption for any of
your engine families under this
paragraph (i), this exemption will not
apply for future certificates unless you
convince us that the factors causing the
noncompliance do not apply to the
other engine families. We may also set
additional conditions beyond the
provisions specified in this section.
(3) We may void your exemption for
the entire engine family if you
intentionally submit false or incomplete
information or fail to keep and provide
to EPA the records required by this
section. Note that all records and reports
required under this section (whether
generated by the engine manufacturer,
equipment manufacturer, or others) are
subject to the prohibition in
§ 1068.101(a)(2), which prohibits the
submission of false or incomplete
information. For example, the affidavits
required by this section are considered
a submission.
(j) You are liable for the in-use
compliance of any engine that is exempt
under this section.
(k) It is a violation of § 1068.101(a)(1)
for any person to introduce into U.S.
commerce a previously exempted
engine, including as part of a piece of
equipment, without complying fully
with the installation instructions.
§ 1068.262 What are the provisions for
temporarily exempting engines for
shipment to secondary engine
manufacturers?
This section specifies when
manufacturers may introduce into U.S.
commerce partially complete engines
that have an exemption or a certificate
of conformity held by a secondary
engine manufacturer and are not yet in
a certified configuration. See the
standard-setting part to determine
whether and how the provisions of this
section apply. (Note: See § 1068.261 for
provisions related to manufacturers
introducing into U.S. commerce
partially complete engines for which
they hold the certificate of conformity.)
This exemption is temporary as
described in paragraph (g) of this
section.
(a) The provisions of this section
generally apply where the secondary
engine manufacturer has substantial
control over the design and assembly of
emission controls. In determining
whether a manufacturer has substantial
control over the design and assembly of
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59365
emission controls, we would consider
the degree to which the secondary
engine manufacturer would be able to
ensure that the engine will conform to
the regulations in its final configuration.
Such secondary engine manufacturers
may finish assembly of partially
complete engines in the following cases:
(1) You obtain an engine that is not
fully assembled with the intent to
manufacture a complete engine.
(2) You obtain an engine with the
intent to modify it before it reaches the
ultimate purchaser.
(3) You obtain an engine with the
intent to install it in equipment that will
be subject to equipment-based
standards.
(b) Manufacturers may introduce into
U.S. commerce partially complete
engines as described in this section if
they have a written request for such
engines from a secondary engine
manufacturer that has certified the
engine and will finish the engine
assembly. The written request must
include a statement that the secondary
engine manufacturer has a certificate of
conformity for the engine and identify a
valid engine family name associated
with each engine model ordered (or the
basis for an exemption if applicable, as
specified in paragraph (e) of this
section). The original engine
manufacturer must apply a removable
label meeting the requirements of
§ 1068.45 that identifies the corporate
name of the original manufacturer and
states that the engine is exempt under
the provisions of § 1068.262. The name
of the certifying manufacturer must also
be on the label or, alternatively, on the
bill of lading that accompanies the
engines during shipment. The original
engine manufacturer may not apply a
permanent emission control information
label identifying the engine’s eventual
status as a certified engine.
(c) The manufacturer that will hold
the certificate must include the
following information in its application
for certification:
(1) Identify the original engine
manufacturer of the partially complete
engine or of the complete engine you
will modify.
(2) Describe briefly how and where
final assembly will be completed.
Specify how you have the ability to
ensure that the engines will conform to
the regulations in their final
configuration. (Note: Paragraph (a) of
this section prohibits using the
provisions of this section unless you
have substantial control over the design
and assembly of emission controls.)
(3) State unconditionally that you will
not distribute the engines without
conforming to all applicable regulations.
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(d) If you are a certificate holder, you
may receive shipment of partially
complete engines after you apply for a
certificate of conformity but before the
certificate’s effective date. In this case,
all the provisions of § 1068.103(c)(1)
through (3) apply. This exemption
allows the original manufacturer to ship
engines after you have applied for a
certificate of conformity. Manufacturers
may introduce into U.S. commerce
partially complete engines as described
in this paragraph (d) if they have a
written request for such engines from a
secondary engine manufacturer stating
that the application for certification has
been submitted (instead of the
information we specify in paragraph (b)
of this section). We may set additional
conditions under this paragraph (d) to
prevent circumvention of regulatory
requirements. Consistent with
§ 1068.103(c), we may also revoke an
exemption under this paragraph (d) if
we have reason to believe that the
application for certification will not be
approved or that the engines will
otherwise not reach a certified
configuration before reaching the
ultimate purchaser. This may require
that you export the engines.
(e) The provisions of this section also
apply for shipping partially complete
engines if the engine is covered by a
valid exemption and there is no valid
engine family name that could be used
to represent the engine model. Unless
we approve otherwise in advance, you
may do this only when shipping engines
to secondary engine manufacturers that
are certificate holders. In this case, the
secondary engine manufacturer must
identify the regulatory cite identifying
the applicable exemption instead of a
valid engine family name when ordering
engines from the original engine
manufacturer.
(f) If secondary engine manufacturers
determine after receiving an engine
under this section that the engine will
not be covered by a certificate or
exemption as planned, they may ask us
to allow for shipment of the engines
back to the original engine manufacturer
or to another secondary engine
manufacturer. This might occur in the
case of an incorrect shipment or excess
inventory. We may modify the
provisions of this section as appropriate
to address these cases.
(g) Both original and secondary
engine manufacturers must keep the
records described in this section for at
least five years, including the written
request for engines and the bill of lading
for each shipment (if applicable). The
written request is deemed to be a
submission to EPA and is thus subject
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to the reporting requirements of 40 CFR
1068.101(a)(2).
(h) These provisions are intended
only to allow you to obtain or transport
engines in the specific circumstances
identified in this section so any
exemption under this section expires
when the engine reaches the point of
final assembly identified in accordance
paragraph (c)(2) of this section.
(i) For purposes of this section, an
allowance to introduce engines into U.S.
commerce includes a conditional
allowance to sell, introduce, or deliver
such partially complete engines into
commerce in the United States or
import them into the United States. It
does not include a general allowance to
offer such partially complete engines for
sale because this exemption is intended
to apply only for cases in which the
certificate holder already has an
arrangement to purchase the engines
from the original engine manufacturer.
This exemption does not allow the
original engine manufacturer to
subsequently offer the engines for sale
to a different manufacturer who will
hold the certificate unless that second
manufacturer has also complied with
the requirements of this part. The
exemption does not apply for any
individual engines that are not labeled
as specified in this section or which are
shipped to someone who is not a
certificate holder.
(j) We may suspend, revoke, or void
an exemption under this section, as
follows:
(1) We may suspend or revoke your
exemption if you fail to meet the
requirements of this section. We may
suspend or revoke your exemption for a
specific secondary engine manufacturer
if that manufacturer sells engines that
are in not in a certified configuration in
violation of the regulations. We may
disallow this exemption for future
shipments to the affected secondary
engine manufacturer or set additional
conditions to ensure that engines will be
assembled in the certified configuration.
(2) We may void your exemption for
all the affected engines if you
intentionally submit false or incomplete
information or fail to keep and provide
to EPA the records required by this
section.
(3) The exemption is void for an
engine that is shipped to a company that
is not a certificate holder or for an
engine that is shipped to a secondary
engine manufacturer that is not in
compliance with the requirements of
this section.
(k) No exemption is needed to import
equipment that does not include an
engine. No exemption is available under
this section for equipment subject to
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equipment-based standards if the engine
has been installed.
§ 1068.265 What provisions apply to
engines/equipment that are conditionally
exempted from certification?
In some cases, exempted engines may
need to meet alternate emission
standards as a condition of the
exemption. For example, replacement
engines exempted under § 1068.240 in
many cases need to meet the same
standards as the engines they are
replacing. The standard-setting part may
similarly exempt engines/equipment
from all certification requirements, or
allow us to exempt engines/equipment
from all certification requirements for
certain cases, but require the engines/
equipment to meet alternate standards.
In these cases, all the following
provisions apply:
(a) Your engines/equipment must
meet the alternate standards we specify
in (or pursuant to) the exemption
section, and all other requirements
applicable to engines/equipment that
are subject to such standards.
(b) You need not apply for and receive
a certificate for the exempt engines/
equipment. However, you must comply
with all the requirements and
obligations that would apply to the
engines/equipment if you had received
a certificate of conformity for them
unless we specifically waive certain
requirements.
(c) You must have emission data from
test engines/equipment using the
appropriate procedures that
demonstrate compliance with the
alternate standards unless the engines/
equipment are identical in all material
respects to engines/equipment that you
have previously certified to standards
that are the same as, or more stringent
than, the alternate standards. Note that
‘‘engines/equipment that you have
previously certified’’ does not include
any engines/equipment initially covered
by a certificate that was later voided or
otherwise invalidated, or engines/
equipment that we have determined did
not fully conform to the regulations.
(d) See the provisions of the
applicable exemption for labeling
instructions, including those related to
the compliance statement and other
modifications to the label otherwise
required in the standard-setting part. If
we do not identify specific labeling
requirements for an exempted engine,
you must meet the labeling
requirements in the standard-setting
part, with the following exceptions:
(1) Modify the family designation by
eliminating the character that identifies
the model year.
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(2) We may also specify alternative
language to replace the compliance
statement otherwise required in the
standard-setting part.
(e) You may not generate emission
credits for averaging, banking, or trading
with engines/equipment meeting
requirements under the provisions of
this section.
(f) Keep records to show that you
meet the alternate standards as follows:
(1) If your exempted engines/
equipment are identical to previously
certified engines/equipment, keep your
most recent application for certification
for the certified family.
(2) If you previously certified a
similar family, but have modified the
exempted engines/equipment in a way
that changes them from their previously
certified configuration, keep your most
recent application for certification for
the certified family, a description of the
relevant changes, and any test data or
engineering evaluations that support
your conclusions.
(3) If you have not previously certified
a similar family, keep all the records we
specify for the application for
certification and any additional records
the standard-setting part requires you to
keep.
(g) We may require you to send us an
annual report of the engines/equipment
you produce under this section.
Subpart D—Imports
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§ 1068.301
What general provisions apply?
(a) This subpart applies to you if you
import into the United States engines or
equipment subject to EPA emission
standards or equipment containing
engines subject to EPA emission
standards.
(b) In general, engines/equipment that
you import must be covered by a
certificate of conformity unless they
were built before emission standards
started to apply. This subpart describes
the limited cases where we allow
importation of exempt or excluded
engines/equipment. For equipment not
subject to equipment-based exhaust
emission standards, an exemption of the
engine allows you to import the
equipment.
(c) U.S. Customs and Border
Protection may prevent you from
importing engines or equipment if you
do not meet the requirements of this
subpart. In addition, U.S. Customs and
Border Protection regulations may
contain other requirements for engines/
equipment imported into the United
States (see 19 CFR Chapter I).
(d) Complete the appropriate EPA
declaration form before importing any
engines or equipment. These forms are
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available on the Internet at https://
www.epa.gov/OTAQ/imports/ or by
phone at 734–214–4100. Importers must
keep the forms for five years and make
them available promptly upon request.
§ 1068.305 How do I get an exemption or
exclusion for imported engines/equipment?
(a) You must meet the requirements of
the specific exemption or exclusion you
intend to use, including any labeling
requirements that apply, and complete
the appropriate declaration form
described in § 1068.301(d).
(b) If we ask for it, prepare a written
request in which you do the following:
(1) Give your name, address,
telephone number, and taxpayer
identification number.
(2) Give the engine/equipment
owner’s name, address, telephone
number, and taxpayer identification
number.
(3) Identify the make, model,
identification number, and original
production year of all engines/
equipment.
(4) Identify which exemption or
exclusion in this subpart allows you to
import nonconforming engines/
equipment and describe how your
engine/equipment qualifies.
(5) Tell us where you will keep your
engines/equipment if you might need to
store them until we approve your
request.
(6) Authorize us to inspect or test
your engines/equipment as the Clean
Air Act allows.
(c) We may ask for more information.
(d) You may import the
nonconforming engines/equipment you
identify in your request if you get prior
written approval from us. U.S. Customs
and Border Protection may require you
to present the approval letter. We may
temporarily or permanently approve the
exemptions or exclusions, as described
in this subpart.
§ 1068.310 What are the exclusions for
imported engines/equipment?
If you show us that your engines/
equipment qualify under one of the
paragraphs of this section, we will
approve your request to import such
excluded engines/equipment. You must
have our approval before importing
engines/equipment under paragraph (a)
of this section. You may, but are not
required to request our approval to
import the engines/equipment under
paragraph (b) through (c) of this section.
The following engines/equipment are
excluded:
(a) Engines/equipment used solely for
competition. Engines/equipment that
you demonstrate will be used solely for
competition are excluded from the
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restrictions on imports in § 1068.301(b),
but only if they are properly labeled.
See the standard-setting part for
provisions related to this demonstration.
Section 1068.101(b)(4) prohibits anyone
from using these excluded engines/
equipment for purposes other than
competition.
(b) Stationary engines. The definition
of nonroad engine in § 1068.30 does not
include certain engines used in
stationary applications. Such engines
(and equipment containing such
engines) may be subject to the standards
of 40 CFR part 60. Engines that are
excluded from the definition of nonroad
engine in this part and are not required
to be certified to standards under 40
CFR part 60 are not subject to the
restrictions on imports in § 1068.301(b),
but only if they are properly labeled and
there is clear and convincing evidence
that each engine will be used in a
stationary application (see paragraph
(2)(iii) of the definition of ‘‘Nonroad
engine’’). Section 1068.101 restricts the
use of stationary engines for nonstationary purposes unless they are
certified under 40 CFR part 60 to the
same standards that would apply to
nonroad engines for the same model
year.
(c) Hobby engines. The standardsetting parts exclude engines used in
reduced-scale models of vehicles that
are not capable of transporting a person.
(d) Other engines/equipment. The
standard-setting parts may exclude
engines/equipment used in certain
applications. For example, engines used
in aircraft are generally excluded.
Engines/equipment used in
underground mining are excluded if
they are regulated by the Mine Safety
and Health Administration.
(e) Labeling. For engines/equipment
imported under paragraph (a) or (b) of
this section, you must add a permanent
label, consistent with § 1068.45, with at
least the following items unless the
standard-setting part includes other
specific labeling requirements or we
approve alternate label language that is
more accurate for your engine/
equipment:
(1) Include the heading ‘‘EMISSION
CONTROL INFORMATION’’.
(2) Include your full corporate name
and trademark.
(3) State the engine displacement (in
liters or cubic centimeters). We may also
require that you include maximum
engine power. If the engine’s power is
not established, state the approximate
power.
(4) State: ‘‘THIS ENGINE IS EXEMPT
FROM THE REQUIREMENTS OF
[identify the part referenced in
§ 1068.1(a) that would otherwise apply],
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AS PROVIDED IN [identify the
paragraph authorizing the exemption
(for example, ‘‘40 CFR 1068.315(a)’’)].
INSTALLING THIS ENGINE IN ANY
DIFFERENT APPLICATION MAY BE A
VIOLATION OF FEDERAL LAW
SUBJECT TO CIVIL PENALTY.’’
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§ 1068.315 What are the permanent
exemptions for imported engines/
equipment?
We may approve a permanent
exemption from the restrictions on
imports under § 1068.301(b) under the
following conditions:
(a) National security exemption. You
may import an engine or piece of
equipment under the national security
exemption in § 1068.225, but only if it
is properly labeled.
(b) Manufacturer-owned engine/
equipment exemption. You may import
manufacturer-owned engines/
equipment, as described in § 1068.215.
(c) Replacement engine exemption.
You may import a nonconforming
replacement engine as described in
§ 1068.240. To use this exemption, you
must be a certificate holder for a family
we regulate under the same part as the
replacement engine.
(d) Extraordinary circumstances
exemption. You may import a
nonconforming engine or piece of
equipment if we grant hardship relief as
described in § 1068.245.
(e) Small-volume manufacturer
exemption. You may import a
nonconforming engine or piece of
equipment if we grant hardship relief
for a small-volume manufacturer, as
described in § 1068.250.
(f) Equipment-manufacturer hardship
exemption. You may import a
nonconforming engine if we grant an
exemption for the transition to new or
revised emission standards, as described
in § 1068.255.
(g) [Reserved]
(h) Identical configuration exemption.
Unless specified otherwise in the
standard-setting part, you may import
nonconforming engines/equipment if
they are identical to certified engines/
equipment produced by the same
manufacturer, subject to the following
provisions:
(1) You must meet all the following
criteria:
(i) You have owned the engines/
equipment for at least six months.
(ii) You agree not to sell, lease,
donate, trade, or otherwise transfer
ownership of the engines/equipment for
at least five years. During this period,
the only acceptable way to dispose of
the engines/equipment is to destroy or
export them.
(iii) You use data or evidence
sufficient to show that the engines/
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equipment are in a configuration that is
identical to engines/equipment the
original manufacturer has certified to
meet emission standards that apply at
the time the manufacturer finished
assembling or modifying the engines/
equipment in question. If you modify
the engines/equipment to make them
identical, you must completely follow
the original manufacturer’s written
instructions.
(2) We will tell you in writing if we
find the information insufficient to
show that the engines/equipment are
eligible for this exemption. In this case,
we will not consider your request
further until you address our concerns.
(i) Ancient engine/equipment
exemption. If you are not the original
engine/equipment manufacturer, you
may import nonconforming engines/
equipment that are subject to a
standard-setting part and were first
manufactured at least 21 years earlier, as
long as they are still in their original
configurations.
§ 1068.325 What are the temporary
exemptions for imported engines/
equipment?
You may import engines/equipment
under certain temporary exemptions,
subject to the conditions in this section.
We may ask U.S. Customs and Border
Protection to require a specific bond
amount to make sure you comply with
the requirements of this subpart. You
may not sell or lease one of these
engines/equipment while it is in the
United States. You must eventually
export the engine/equipment as we
describe in this section unless it
conforms to a certificate of conformity
or it qualifies for one of the permanent
exemptions in § 1068.315.
(a) Exemption for repairs or
alterations. You may temporarily import
nonconforming engines/equipment
under bond solely for repair or
alteration, subject to our advance
approval as described in paragraph (j) of
this section. You may operate the
engine/equipment in the United States
only as necessary to repair it, alter it, or
ship it to or from the service location.
Export the engine/equipment directly
after servicing is complete.
(b) Testing exemption. You may
temporarily import nonconforming
engines/equipment under bond for
testing if you follow the requirements of
§ 1068.210, subject to our advance
approval as described in paragraph (j) of
this section. You may operate the
engines/equipment in the United States
only as needed to perform tests. This
exemption expires one year after you
import the engine/equipment unless we
approve an extension. The engine/
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equipment must be exported before the
exemption expires.
(c) Display exemption. You may
temporarily import nonconforming
engines/equipment under bond for
display if you follow the requirements
of § 1068.220, subject to our advance
approval as described in paragraph (j) of
this section. This exemption expires one
year after you import the engine/
equipment, unless we approve your
request for an extension. We may
approve an extension of up to one more
year for each request, but no more than
three years total. The engine/equipment
must be exported by the time the
exemption expires or directly after the
display concludes, whichever comes
first.
(d) Export exemption. You may
temporarily import nonconforming
engines/equipment to export them, as
described in § 1068.230. You may
operate the engine/equipment in the
United States only as needed to prepare
it for export. Label the engine/
equipment as described in § 1068.230.
(e) Diplomatic or military exemption.
You may temporarily import
nonconforming engines/equipment
without bond if you represent a foreign
government in a diplomatic or military
capacity. In your request to the
Designated Compliance Officer (see
§ 1068.305), include either written
confirmation from the U.S. State
Department that you qualify for this
exemption or a copy of your orders for
military duty in the United States. We
will rely on the State Department or
your military orders to determine when
your diplomatic or military status
expires, at which time you must export
your exempt engines/equipment.
(f) Delegated-assembly exemption.
You may import a nonconforming
engine for final assembly under the
provisions of § 1068.261.
(g) Partially complete engine
exemption. You may import an engine
if another company already has a
certificate of conformity and will be
modifying the engine to be in its final,
certified configuration under the
provisions of § 1068.262. You may also
import a partially complete engine by
shipping it from one of your facilities to
another under the provisions of
§ 1068.260(c).
(h) [Reserved]
(i) Approvals. For the exemptions in
this section requiring our approval, you
must send a request to the Designated
Compliance Officer before importing the
engines/equipment. We will approve
your request if you meet all the
applicable requirements and conditions.
If another section separately requires
that you request approval for the
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exemption, you may combine the
information requirements in a single
request. Include the following
information in your request:
(1) Identify the importer of the
engine/equipment and the applicable
postal address, e-mail address, and
telephone number.
(2) Identify the engine/equipment
owner and the applicable postal
address, e-mail address, and telephone
number.
(3) Identify the engine/equipment by
model number (or name), serial number,
and original production year.
(4) Identify the specific regulatory
provision under which you are seeking
an exemption.
(5) Authorize EPA enforcement
officers to conduct inspections or testing
as allowed under the Clean Air Act.
(6) Include any additional information
we specify for demonstrating that you
qualify for the exemption.
§ 1068.335 What are the penalties for
violations?
(a) All imported engines/equipment.
Unless you comply with the provisions
of this subpart, importation of
nonconforming engines/equipment
violates sections 203 and 213(d) of the
Clean Air Act (42 U.S.C. 7522 and
7547(d)). You may then have to export
the engines/equipment, pay civil
penalties, or both. U.S. Customs and
Border Protection may seize unlawfully
imported engines and equipment.
(b) Temporarily imported engines/
equipment. If you do not comply with
the provisions of this subpart for a
temporary exemption under § 1068.325,
you may forfeit the total amount of the
bond in addition to the sanctions we
identify in paragraph (a) of this section.
We will consider an engine or piece of
equipment to be exported if it has been
destroyed or delivered to U.S. Customs
and Border Protection for export or
other disposition under applicable
Customs laws and regulations. EPA or
U.S. Customs and Border Protection
may offer you a grace period to allow
you to export temporarily exempted
engines/equipment without penalty
after the exemption expires.
mstockstill on PROD1PC66 with RULES2
§ 1068.360 What restrictions apply to
assigning a model year to imported engines
and equipment?
This section includes limitations on
assigning a model year to engines and
equipment that are imported in a year
later than the model year in which they
were manufactured, except as specified
in paragraph (e) of this section.
(a) The term ‘‘model year’’ is defined
in each of the standard-setting parts.
These definitions may vary slightly to
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address the different categories of
engines and equipment. Except as
specified in paragraphs (b) and (c) of
this section, the emission standards and
other emission-related requirements that
apply for an imported engine or piece of
equipment are determined by the model
year as defined in the applicable
standard-setting part and the provisions
of 40 CFR 1068.105(a).
(b) This paragraph (b) applies for the
importation of new engines and new
equipment in any calendar year that is
more than one year after the named
model year of the engine or equipment
when emission control requirements
applying to current engines are different
than for engines or equipment in the
named model year, unless they are
imported under special provisions for
Independent Commercial Importers as
allowed under the standard-setting part.
Regardless of what other provisions of
this subchapter U specify for the model
year of the engine or equipment, such
engines and equipment are deemed to
have an applicable model year no more
than one year earlier than the calendar
year in which they are imported. For
example, a new engine identified as a
2007 model-year product that is
imported on January 31, 2010 will be
treated as a 2009 model-year engine; the
same engine will be treated as a 2010
model-year engine if it is imported any
time in calendar year 2011.
(c) If you claim that an engine or piece
of equipment is not subject to
standards–or is subject to standards less
stringent than those currently in place—
based on its original manufacture date
because it has already been placed into
service, you must provide clear and
convincing evidence that it has already
been placed into service. Such evidence
must generally include, but not be
limited to, documentary evidence of
purchase and maintenance history and
visible wear that is consistent with the
reported manufacture date. Importing
products for resale or importing more
than one engine or piece of equipment
at a time would generally require a
greater degree of evidence under this
paragraph (c). If you do not satisfactorily
demonstrate that the engine or
equipment has already been placed into
service, the provisions of paragraph (b)
of this section apply.
(d) Nothing in this section should be
interpreted to allow circumvention of
the requirements of this part by misstating or mis-labeling the model year of
engines or equipment. For example, this
section does not permit engines
imported in the same year that they are
manufactured to be treated as an engine
manufactured in the previous year. To
verify compliance with the provisions of
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59369
this section, we may require you to
verify the original manufacture date of
the engine or equipment based on
manufacturing records, title-transfer
documents, service records, or other
documentation.
(e) If all the current emission control
requirements are the same as in the
named model year, the provisions of
this section do not apply.
Subpart E—Selective Enforcement
Auditing
§ 1068.401 What is a selective
enforcement audit?
(a) We may conduct or require you to
conduct emission tests on your
production engines/equipment in a
selective enforcement audit. This
requirement is independent of any
requirement for you to routinely test
production-line engines/equipment. For
products subject to equipment-based
standards, but tested using engine-based
test procedures, this subpart applies to
the engines and/or the equipment, as
applicable. Otherwise this subpart
applies to engines for products subject
to engine-based standards and to
equipment for products subject to
equipment-based standards.
(b) If we send you a signed test order,
you must follow its directions and the
provisions of this subpart. We may tell
you where to test the engines/
equipment. This may be where you
produce the engines/equipment or any
other emission testing facility.
(c) If we select one or more of your
families for a selective enforcement
audit, we will send the test order to the
person who signed the application for
certification or we will deliver it in
person.
(d) If we do not select a testing
facility, notify the Designated
Compliance Officer within one working
day of receiving the test order where
you will test your engines/equipment.
(e) You must do everything we require
in the audit without delay.
§ 1068.405
What is in a test order?
(a) In the test order, we will specify
the following things:
(1) The family and configuration (if
any) we have identified for testing.
(2) The engine/equipment assembly
plant, storage facility, or (if you import
the engines/equipment) port facility
from which you must select engines/
equipment.
(3) The procedure for selecting
engines/equipment for testing,
including a selection rate.
(4) The test procedures, duty cycles,
and test points, as appropriate, for
testing the engines/equipment to show
that they meet emission standards.
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(b) We may state that we will select
the test engines/equipment.
(c) We may identify alternate families
or configurations for testing in case we
determine the intended engines/
equipment are not available for testing
or if you do not produce enough
engines/equipment to meet the
minimum rate for selecting test engines/
equipment.
(d) We may include other directions
or information in the test order.
(e) We may ask you to show us that
you meet any additional requirements
that apply to your engines/equipment
(closed crankcases, for example).
(f) In anticipation of a potential audit,
you may give us a list of your preferred
families and the corresponding
assembly plants, storage facilities, or (if
you import the engines/equipment) port
facilities from which we should select
engines/equipment for testing. The
information would apply only for a
single model year so it would be best to
include this information in your
application for certification. If you give
us this list before we issue a test order,
we will consider your
recommendations, but we may select
different engines/equipment.
(g) If you also do routine productionline testing with the selected family in
the same time period, the test order will
tell you what changes you might need
to make in your production-line testing
schedule.
mstockstill on PROD1PC66 with RULES2
§ 1068.410 How must I select and prepare
my engines/equipment?
(a) Selecting engines/equipment.
Select engines/equipment as described
in the test order. If you are unable to
select test engines/equipment this way,
you may ask us to approve an alternate
plan as long as you make the request
before you start selecting engines/
equipment.
(b) Assembling engines/equipment.
Produce and assemble test engines/
equipment using your normal
production and assembly process for
that family.
(1) Notify us directly if you make any
change in your production, assembly, or
quality control processes that might
affect emissions between the time you
receive the test order and the time you
finish selecting test engines/equipment.
(2) If you do not fully assemble
engines/equipment at the specified
location, we will describe in the test
order how to select components to
finish assembling the engines/
equipment. Assemble these components
onto the test engines/equipment using
your documented assembly and quality
control procedures.
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(c) Modifying engines/equipment.
Once an engine or piece of equipment
is selected for testing, you may adjust,
repair, prepare, or modify it or check its
emissions only if one of the following is
true:
(1) You document the need for doing
so in your procedures for assembling
and inspecting all your production
engines/equipment and make the action
routine for all the engines/equipment in
the family.
(2) This subpart otherwise allows
your action.
(3) We approve your action in
advance.
(d) Engine/equipment malfunction. If
an engine/equipment malfunction
prevents further emission testing, ask us
to approve your decision to either repair
the engine or delete it from the test
sequence.
(e) Setting adjustable parameters.
Before any test, we may adjust or
require you to adjust any adjustable
parameter to any setting within its
physically adjustable range.
(1) We may adjust or require you to
adjust idle speed outside the physically
adjustable range as needed until the
engine has stabilized emission levels
(see paragraph (f) of this section). We
may ask you for information needed to
establish an alternate minimum idle
speed.
(2) We may make or specify
adjustments within the physically
adjustable range by considering their
effect on emission levels. We may also
consider how likely it is that someone
will make such an adjustment with inuse engines/equipment.
(f) Stabilizing emission levels. (1)
Before you test production-line engines/
equipment for exhaust emission, you
may operate the engine/equipment to
stabilize the exhaust emission levels.
Using good engineering judgment,
operate your engines/equipment in a
way that represents the way production
engines/equipment will be used. You
may operate each engine or piece of
equipment for no more than the greater
of two periods:
(i) 50 hours.
(ii) The number of hours you operated
your emission-data engine/equipment
for certifying the family (see 40 CFR part
1065, subpart E).
(2) Use good engineering judgment
and follow the standard-setting part to
stabilize equipment for evaporative
emissions, where appropriate.
(g) Damage during shipment. If
shipping the engine/equipment to a
remote facility for testing under a
selective enforcement audit makes
necessary an adjustment or repair, you
must wait until after the initial emission
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test to do this work. We may waive this
requirement if the test would be
impossible or unsafe or if it would
permanently damage the engine/
equipment. Report to us, in your written
report under § 1068.450, all adjustments
or repairs you make on test engines/
equipment before each test.
(h) Shipping engines/equipment. If
you need to ship engines/equipment to
another facility for testing, make sure
the test engines/equipment arrive at the
test facility within 24 hours after being
selected. You may ask that we allow
more time if you are unable to do this.
(i) Retesting after invalid tests. You
may retest an engine or piece of
equipment if you determine an emission
test is invalid under the standard-setting
part. Explain in your written report
reasons for invalidating any test and the
emission results from all tests. If you
retest an engine or piece of equipment
and, within ten days after testing, ask to
substitute results of the new tests for the
original ones, we will answer within ten
days after we receive your information.
(j) Retesting after reaching a fail
decision. You may retest your engines/
equipment once a fail decision for the
audit has been reached based on the
first test on each engine or piece of
equipment under § 1068.420(c). You
may test each engine or piece of
equipment up to a total of three times,
but you must perform the same number
of tests on each engine or piece of
equipment. You may further operate the
engine/equipment to stabilize emission
levels before testing, subject to the
provisions of paragraph (f) of this
section. We may approve retesting at
other times if you send us a request with
satisfactory justification.
§ 1068.415 How do I test my engines/
equipment?
(a) Use the test procedures specified
in the standard-setting part for showing
that your engines/equipment meet
emission standards. The test order will
give further testing instructions.
(b) If no test cells are available at a
given facility, you may make alternate
testing arrangements with our approval.
(c) Test at least two engines/
equipment in each 24-hour period
(including void tests). However, if your
projected U.S. nonroad sales within the
family are less than 7,500 for the year,
you may test a minimum of one per 24hour period. If you request and justify
it, we may approve a lower testing rate.
(d) For exhaust emissions, accumulate
service on test engines/equipment at a
minimum rate of 6 hours per engine or
piece of equipment during each 24-hour
period. The first 24-hour period for
service accumulation begins when you
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finish preparing an engine or piece of
equipment for testing. The minimum
service accumulation rate does not
apply on weekends or holidays. You
may ask us to approve a lower service
accumulation rate. We may require you
to accumulate hours more rapidly than
the minimum rate, as appropriate. Plan
your service accumulation to allow
testing at the rate specified in paragraph
(c) of this section. Select operation for
accumulating operating hours on your
test engines/equipment to represent
normal in-use operation for the family.
(e) Test engines/equipment in the
same order you select them.
mstockstill on PROD1PC66 with RULES2
§ 1068.420 How do I know when my engine
family fails an SEA?
(a) A failed engine or piece of
equipment is one whose final
deteriorated test results exceed an
applicable emission standard for any
regulated pollutant.
(b) Continue testing engines/
equipment until you reach a pass
decision for all pollutants or a fail
decision for one pollutant.
(c) You reach a pass decision for the
SEA requirements when the number of
failed engines/equipment is less than or
equal to the pass decision number in
Appendix A to this subpart for the total
number of engines/equipment tested.
You reach a fail decision for the SEA
requirements when the number of failed
engines/equipment is greater than or
equal to the fail decision number in
Appendix A to this subpart for the total
number of engines/equipment you test.
An acceptable quality level of 40
percent is the basis for the pass or fail
decision.
(d) Consider test results in the same
order as the engine/equipment testing
sequence.
(e) If you reach a pass decision for one
pollutant, but need to continue testing
for another pollutant, we will disregard
these later test results for the pollutant
with the pass decision.
(f) Appendix A to this subpart lists
multiple sampling plans. Use the
sampling plan for the projected sales
volume you reported in your
application for the audited family.
(g) We may choose to stop testing after
any number of tests.
(h) If we test some of your engines/
equipment in addition to your own
testing, we may decide not to include
your test results as official data for those
engines/equipment if there is
substantial disagreement between your
testing and our testing. We will reinstate
your data as valid if you show us that
we made an error and your data are
correct.
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(i) If we rely on our test data instead
of yours, we will notify you in writing
of our decision and the reasons we
believe your facility is not appropriate
for doing the tests we require under this
subpart. You may request in writing that
we consider your test results from the
same facility for future testing if you
show us that you have made changes to
resolve the problem.
complies with emission standards that
apply.
(b) We conditionally reinstate the
certificate for the family. We may do so
if you agree to recall all the affected
engines/equipment and remedy any
noncompliance at no expense to the
owner if later testing shows that
engines/equipment in the family still do
not comply.
§ 1068.425 What happens if one of my
production-line engines/equipment exceeds
the emission standards?
§ 1068.440 How do I ask EPA to reinstate
my suspended certificate?
(a) If one of your production-line
engines/equipment fails to meet one or
more emission standards (see
§ 1068.420), the certificate of conformity
is automatically suspended for that
engine or piece of equipment. You must
take the following actions before your
certificate of conformity can cover that
engine or piece of equipment:
(1) Correct the problem and retest the
engine/equipment to show it complies
with all emission standards.
(2) Include in your written report a
description of the test results and the
remedy for each engine or piece of
equipment (see § 1068.450).
(b) You may ask for a hearing at any
time to determine whether the tests and
sampling methods were proper (see
subpart G of this part).
§ 1068.430
an SEA?
What happens if a family fails
(a) We may suspend your certificate of
conformity for a family if it fails the
SEA under § 1068.420. The suspension
may apply to all facilities producing
engines/equipment from a family even if
you find noncompliant engines/
equipment only at one facility.
(b) We will tell you in writing if we
suspend your certificate in whole or in
part. We will not suspend a certificate
until at least 15 days after the family
fails the SEA. The suspension is
effective when you receive our notice.
(c) You may ask for a hearing to
determine whether the tests and
sampling methods were proper (see
subpart G of this part) up to 15 days
after we suspend the certificate for a
family. If we agree that we used
erroneous information in deciding to
suspend the certificate before a hearing
is held, we will reinstate the certificate.
§ 1068.435 May I sell engines/equipment
from a family with a suspended certificate
of conformity?
You may sell engines/equipment that
you produce after we suspend the
family’s certificate of conformity only if
one of the following occurs:
(a) You test each engine or piece of
equipment you produce and show it
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(a) Send us a written report asking us
to reinstate your suspended certificate.
In your report, identify the reason for
the SEA failure, propose a remedy, and
commit to a date for carrying it out. In
your proposed remedy include any
quality control measures you propose to
keep the problem from happening again.
(b) Give us data from production-line
testing showing that engines/equipment
in the remedied family comply with all
the emission standards that apply.
§ 1068.445 When may EPA revoke my
certificate under this subpart and how may
I sell these engines/equipment again?
(a) We may revoke your certificate for
a family in the following cases:
(1) You do not meet the reporting
requirements under this subpart.
(2) Your family fails an SEA and your
proposed remedy to address a
suspended certificate is inadequate to
solve the problem or requires you to
change the engine/equipment’s design
or emission control system.
(b) To sell engines/equipment from a
family with a revoked certificate of
conformity, you must modify the family
and then show it complies with the
applicable requirements.
(1) If we determine your proposed
design change may not control
emissions for the engine/equipment’s
full useful life, we will tell you within
five working days after receiving your
report. In this case we will decide
whether production-line testing will be
enough for us to evaluate the change or
whether you need to do more testing.
(2) Unless we require more testing,
you may show compliance by testing
production-line engines/equipment as
described in this subpart.
(3) We will issue a new or updated
certificate of conformity when you have
met these requirements.
§ 1068.450
EPA?
What records must I send to
(a) Within 30 days of the end of each
audit, send us a report with the
following information:
(1) Describe any facility used to test
production-line engines/equipment and
state its location.
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(2) State the total U.S.-directed
production volume and number of tests
for each family.
(3) Describe your test engines/
equipment, including the family’s
identification and the engine/
equipment’s model year, build date,
model number, identification number,
and number of hours of operation before
testing for each test engine or piece of
equipment.
(4) Identify where you accumulated
hours of operation on the engines/
equipment and describe the procedure
and schedule you used.
(5) Provide the test number; the date,
time and duration of testing; test
procedure; initial test results before and
after rounding; final test results; and
final deteriorated test results for all
tests. Provide the emission figures for all
measured pollutants. Include
information for both valid and invalid
tests and the reason for any
invalidation.
(6) Describe completely and justify
any nonroutine adjustment,
modification, repair, preparation,
maintenance, or test for the test engine/
equipment if you did not report it
separately under this subpart. Include
the results of any emission
measurements, regardless of the
procedure or type of equipment.
(7) Report on each failed engine or
piece of equipment as described in
§ 1068.425.
(b) We may ask you to add
information to your written report, so
we can determine whether your new
engines/equipment conform with the
requirements of this subpart.
(c) An authorized representative of
your company must sign the following
statement: We submit this report under
Sections 208 and 213 of the Clean Air
Act. Our testing conformed completely
with the requirements of 40 CFR part
1068. We have not changed production
processes or quality-control procedures
for the family in a way that might affect
the emission control from production
engines/equipment. All the information
in this report is true and accurate to the
best of my knowledge. I know of the
penalties for violating the Clean Air Act
and the regulations. (Authorized
Company Representative)
(d) Send reports of your testing to the
Designated Compliance Officer using an
approved information format. If you
want to use a different format, send us
a written request with justification for a
waiver.
(e) We may post test results on
publicly accessible databases and we
will send copies of your reports to
anyone from the public who asks for
them. We will not release information
about your sales or production volumes,
which is all we will consider
confidential.
§ 1068.455
What records must I keep?
(a) We may review your records at any
time so it is important to keep required
information readily available. Organize
and maintain your records as described
in this section.
(b) Keep paper records for testing
under this subpart for one full year after
you complete all the testing required for
the selective enforcement audit. For
additional storage, you may use any
format or media.
(c) Keep a copy of the written reports
described in § 1068.450.
(d) Keep the following additional
records:
(1) The names of supervisors involved
in each test.
(2) The name of anyone who
authorizes adjusting, repairing,
preparing, or modifying a test engine/
equipment and the names of all
supervisors who oversee this work.
(3) If you shipped the engine/
equipment for testing, the date you
shipped it, the associated storage or port
facility, and the date the engine/
equipment arrived at the testing facility.
(4) Any records related to your audit
that are not in the written report.
(5) A brief description of any
significant events during testing not
otherwise described in the written
report or in this section.
(e) If we ask, you must give us
projected or actual production for a
family. Include each assembly plant if
you produce engines/equipment at more
than one plant.
(f) We may ask you to keep or send
other information necessary to
implement this subpart.
Appendix A to Subpart E of Part 1068—
Plans for Selective Enforcement
Auditing
The following tables describe
sampling plans for selective
enforcement audits, as described in
§ 1068.420:
TABLE A–1—SAMPLING PLAN CODE LETTER
Minimum number of tests
Code letter 1
Projected family sales
Maximum number of tests
To pass
20–50
20–99
100–299
300–499
500 +
To fail
3
4
5
5
5
5
6
6
6
6
AA
A
B
C
D
20
30
40
50
60
1 A manufacturer may optionally use either the sampling plan for code letter ‘‘AA’’ or sampling plan for code letter ‘‘A’’ for Selective Enforcement Audits of families with annual sales between 20 and 50 engines/equipment. Additionally, the manufacturer may switch between these plans
during the audit.
TABLE A–2—SAMPLING PLANS FOR DIFFERENT ENGINE FAMILY SALES VOLUMES
AA
A
B
C
D
Stage a
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1
2
3
4
5
6
7
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Fail #
Pass #
Fail #
Pass #
Fail #
Pass #
Fail #
Pass #
Fail
#
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0
0
1
1
2
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5
6
6
................
................
................
0
0
1
1
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6
7
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0
1
1
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6
7
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0
0
1
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6
7
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0
0
1
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......
......
6
7
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Federal Register / Vol. 73, No. 196 / Wednesday, October 8, 2008 / Rules and Regulations
TABLE A–2—SAMPLING PLANS FOR DIFFERENT ENGINE FAMILY SALES VOLUMES—Continued
AA
A
B
C
D
Stage a
Pass #
a Stage
Pass #
Fail #
Pass #
Fail #
Pass #
Fail #
2
3
3
4
4
5
5
6
6
7
8
8
9
................
................
................
................
................
................
................
................
................
................
................
................
................
................
................
................
................
................
................
................
................
................
................
................
................
................
................
................
................
................
................
................
................
................
................
................
................
................
................
................
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
Fail #
7
7
8
8
9
9
10
10
10
10
10
10
10
................
................
................
................
................
................
................
................
................
................
................
................
................
................
................
................
................
................
................
................
................
................
................
................
................
................
................
................
................
................
................
................
................
................
................
................
................
................
................
................
2
2
3
3
4
5
5
6
6
7
7
8
8
9
10
10
11
11
12
12
13
14
16
................
................
................
................
................
................
................
................
................
................
................
................
................
................
................
................
................
................
................
................
................
................
................
................
................
................
................
................
................
................
7
8
8
8
9
10
10
11
11
12
12
13
13
14
14
15
15
16
16
17
17
17
17
................
................
................
................
................
................
................
................
................
................
................
................
................
................
................
................
................
................
................
................
................
................
................
................
................
................
................
................
................
................
2
2
3
3
4
4
5
5
6
6
7
8
8
9
9
10
10
11
11
12
12
13
13
14
14
15
16
16
17
17
18
18
21
................
................
................
................
................
................
................
................
................
................
................
................
................
................
................
................
................
................
................
................
7
8
8
9
9
10
10
11
12
12
13
13
14
14
15
15
16
16
17
17
18
18
19
19
20
20
21
21
22
22
22
22
22
................
................
................
................
................
................
................
................
................
................
................
................
................
................
................
................
................
................
................
................
2
2
3
3
4
4
5
5
6
6
7
7
8
8
9
10
10
11
11
12
12
13
13
14
14
15
15
16
16
17
18
18
19
19
20
20
21
21
22
22
23
23
26
................
................
................
................
................
................
................
................
................
................
7
8
9
9
10
10
11
11
12
12
13
13
14
14
15
15
16
16
17
17
18
18
19
19
20
20
21
21
22
22
23
23
24
24
25
25
26
27
27
27
27
27
27
.............................
.............................
.............................
.............................
.............................
.............................
.............................
.............................
.............................
.............................
2
2
3
3
4
4
5
5
6
6
7
7
8
8
9
9
10
11
11
12
12
13
13
14
14
15
15
16
16
17
17
18
18
19
19
20
21
21
22
22
23
23
24
24
25
25
26
26
27
27
28
28
32
Fail
#
8
8
9
9
10
10
11
11
12
12
13
13
14
14
15
15
16
16
17
17
18
19
19
20
20
21
21
22
22
23
23
24
24
25
26
26
27
27
28
28
29
29
30
30
31
31
32
32
33
33
33
33
33
refers to the cumulative number of engines/equipment tested.
Subpart F—Reporting Defects and
Recalling Engines/Equipment
§ 1068.501 How do I report emissionrelated defects?
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Pass #
This section addresses the certificate
holder’s responsibility to investigate
and report emission-related defects in
design, materials, or workmanship. The
provisions of this section do not limit
your liability under this part or the
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19:42 Oct 07, 2008
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Clean Air Act. For example, selling an
engine/equipment that does not
conform to your application for
certification is a violation of
§ 1068.101(a)(1) independent of the
requirements of this section. The
requirements of this section apply
separately to each certificate holder if
there is more than one certificate holder
for the equipment.
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(a) General provisions. As a certifying
manufacturer, you must investigate in
certain circumstances whether engines/
equipment that have been introduced
into U.S. commerce under your
certificate have incorrect, improperly
installed, or otherwise defective
emission-related components or
systems. This includes defects in
design, materials, or workmanship. You
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Federal Register / Vol. 73, No. 196 / Wednesday, October 8, 2008 / Rules and Regulations
must also send us reports as specified
by this section.
(1) This section addresses defects for
any of the following emission-related
components or systems containing the
following components:
(i) Electronic control units,
aftertreatment devices, fuel-metering
components, EGR-system components,
crankcase-ventilation valves, all
components related to charge-air
compression and cooling, and all
sensors associated with any of these
components.
(ii) For engines and equipment subject
to evaporative emission standards, fuel
tanks, fuel caps, and fuel lines and
connectors.
(iii) Any other component whose
primary purpose is to reduce emissions.
(iv) Any other component whose
failure might increase emissions of any
regulated pollutant without significantly
degrading engine/equipment
performance.
(2) The requirements of this section
relate to defects in any of the
components or systems identified in
paragraph (a)(1) of this section if the
defects might affect any of the
parameters or specifications in
Appendix II of this part or might
otherwise affect the emissions of any
regulated pollutant.
(3) For the purposes of this section,
defects do not include damage to
emission-related components or systems
(or maladjustment of parameters) caused
by owners improperly maintaining or
abusing their engines/equipment.
(4) The requirements of this section
do not apply to emission control
information labels. Note however, that
§ 1068.101(a)(1) prohibits the sale of
engines/equipment without proper
labels, which also applies to misprinted
labels.
(5) You must track the information
specified in paragraph (b)(1) of this
section. You must assess this data at
least every three months to evaluate
whether you exceed the thresholds
specified in paragraphs (e) and (f) of this
section. Where thresholds are based on
a percentage of engines/equipment in
the family, use actual sales figures for
the whole model year when they
become available. Use projected sales
figures until the actual sales figures
become available. You are not required
to collect additional information other
than that specified in paragraph (b)(1) of
this section before reaching a threshold
for an investigation specified in
paragraph (e) of this section.
(6) You may ask us to allow you to
use alternate methods for tracking,
investigating, reporting, and correcting
emission-related defects. In your
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19:42 Oct 07, 2008
Jkt 217001
request, explain and demonstrate why
you believe your alternate system will
be at least as effective in the aggregate
in tracking, identifying, investigating,
evaluating, reporting, and correcting
potential and actual emissions-related
defects as the requirements in this
section. In this case, provide all
available data necessary to demonstrate
why an alternate system is appropriate
for your engines/equipment and how it
will result in a system at least as
effective as that required under this
section.
(7) If we determine that emissionrelated defects result in a substantial
number of properly maintained and
used engines/equipment not conforming
to the regulations of this chapter during
their useful life, we may order you to
conduct a recall of your engines/
equipment (see § 1068.505).
(8) Send all reports required by this
section to the Designated Enforcement
Officer.
(9) This section distinguishes between
defects and possible defects. A possible
defect exists anytime there is an
indication that an emission-related
component or system might have a
defect, as described in paragraph (b)(1)
of this section.
(b) Investigation of possible defects.
Investigate possible defects as follows:
(1) If the number of engines/
equipment that have a possible defect,
as defined by this paragraph (b)(1),
exceeds a threshold specified in
paragraph (e) of this section, you must
conduct an investigation to determine if
an emission-related component or
system is actually defective. You must
classify an engine/equipment
component or system as having a
possible defect if any of the following
sources of information shows there is a
significant possibility that a defect
exists:
(i) A warranty claim is submitted for
the component, whether this is under
your emission-related warranty or any
other warranty.
(ii) Your quality-assurance procedures
suggest that a defect may exist.
(iii) You receive any other
information for which good engineering
judgment would indicate the
component or system may be defective,
such as information from dealers, fieldservice personnel, equipment
manufacturers, hotline complaints, or
engine diagnostic systems.
(2) If the number of shipped
replacement parts for any individual
component is high enough that good
engineering judgment would indicate a
significant possibility that a defect
exists, you must conduct an
investigation to determine if it is
PO 00000
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actually defective. Note that this
paragraph (b)(2) does not require datatracking or recording provisions related
to shipment of replacement parts.
(3) Your investigation must be
prompt, thorough, consider all relevant
information, follow accepted scientific
and engineering principles, and be
designed to obtain all the information
specified in paragraph (d) of this
section.
(4) Your investigation needs to
consider possible defects that occur
only within the useful life period, or
within five years after the end of the
model year, whichever is longer.
(5) You must continue your
investigation until you are able to show
that there is no emission-related defect
or you obtain all the information
specified for a defect report in
paragraph (d) of this section.
(6) If a component with a possible
defect is used in additional families or
model years, you must investigate
whether the component may be
defective when used in these additional
families or model years, and include
these results in any defect report you
send under paragraph (c) of this section.
(7) If your initial investigation
concludes that the number of engines/
equipment with a defect is fewer than
any of the thresholds specified in
paragraph (f) of this section, but other
information later becomes available that
may show that the number of engines/
equipment with a defect exceeds a
threshold, then you must resume your
investigation. If you resume an
investigation, you must include the
information from the earlier
investigation to determine whether to
send a defect report.
(c) Reporting defects. You must send
us a defect report in either of the
following cases:
(1) Your investigation shows that the
number of engines/equipment with a
defect exceeds a threshold specified in
paragraph (f) of this section. Send the
defect report within 21 days after the
date you identify this number of
defective engines/equipment. See
paragraph (h) of this section for
reporting requirements that apply if the
number of engines/equipment with a
defect does not exceed any of the
thresholds in paragraph (f) of this
section.
(2) You know there are emissionrelated defects for a component or
system in a number of engines/
equipment that exceeds a threshold
specified in paragraph (f) of this section,
regardless of how you obtain this
information. Send the defect report
within 21 days after you learn that the
number of defects exceeds a threshold.
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Federal Register / Vol. 73, No. 196 / Wednesday, October 8, 2008 / Rules and Regulations
Send us an updated defect report
anytime you have significant additional
information.
(d) Contents of a defect report.
Include the following information in a
defect report:
(1) Your corporate name and a person
to contact regarding this defect.
(2) A description of the defect,
including a summary of any engineering
analyses and associated data, if
available.
(3) A description of the engines/
equipment that have the defect,
including families, models, and range of
production dates.
(4) An estimate of the number and
percentage of each class or category of
affected engines/equipment that have
the defect, and an explanation of how
you determined this number. Describe
any statistical methods you used under
paragraph (g)(6) of this section.
(5) An estimate of the defect’s impact
on emissions, with an explanation of
how you calculated this estimate and a
summary of any emission data
demonstrating the impact of the defect,
if available.
(6) A description of your plan for
addressing the defect or an explanation
of your reasons for not believing the
defects must be addressed.
(e) Thresholds for conducting a defect
investigation. You must begin a defect
investigation based on the following
number of engines/equipment that may
have the defect:
(1) For engines/equipment with
maximum engine power at or below 560
kW:
(i) For families with annual sales
below 500 units: 50 or more engines/
equipment.
(ii) For families with annual sales
from 500 to 50,000 units: more than 10.0
percent of the total number of engines/
equipment in the family.
(iii) For families with annual sales
from 50,000 to 550,000 units: more than
the total number of engines/equipment
represented by the following equation:
Investigation threshold = 5,000 +
(Production units—50,000) × 0.04
(iv) For families with annual sales
above 550,000 units: 25,000 or more
engines/equipment.
(2) For engines/equipment with
maximum engine power greater than
560 kW:
(i) For families with annual sales
below 250 units: 25 or more engines/
equipment.
(ii) For families with annual sales at
or above 250 units: more than 10.0
percent of the total number of engines/
equipment in the family.
(f) Thresholds for filing a defect
report. You must send a defect report
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19:42 Oct 07, 2008
Jkt 217001
based on the following number of
engines/equipment that have the defect:
(1) For engines/equipment with
maximum engine power at or below 560
kW:
(i) For families with annual sales
below 1,000 units: 20 or more engines/
equipment.
(ii) For families with annual sales
from 1,000 to 50,000 units: more than
2.0 percent of the total number of
engines/equipment in the family.
(iii) For families with annual sales
from 50,000 to 550,000 units: more than
the total number of engines/equipment
represented by the following equation:
Reporting threshold = 1,000 +
(Production units—50,000) × 0.01
(iv) For families with annual sales
above 550,000 units: 6,000 or more
engines/equipment.
(2) For engines/equipment with
maximum engine power greater than
560 kW:
(i) For families with annual sales
below 150 units: 10 or more engines/
equipment.
(ii) For families with annual sales
from 150 to 750 units: 15 or more
engines/equipment.
(iii) For families with annual sales
above 750 units: more than 2.0 percent
of the total number of engines/
equipment in the family.
(g) How to count defects. (1) Track
defects separately for each model year
and family as much as possible. If
information is not identifiable by model
year or family, use good engineering
judgment to evaluate whether you
exceed a threshold in paragraph (e) or
(f) of this section. Consider only your
U.S.-directed production volume.
(2) Within a family, track defects
together for all components or systems
that are the same in all material
respects. If multiple companies
separately supply a particular
component or system, treat each
company’s component or system as
unique.
(3) For engine-based standards, if a
possible defect is not attributed to any
specific part of the engine, consider the
complete engine a distinct component
for evaluating whether you exceed a
threshold in paragraph (e) of this
section. For equipment-based standards,
if a possible defect is not attributed to
any specific part of the equipment,
consider the complete piece of
equipment a distinct component for
evaluating whether you exceed a
threshold in paragraph (e) of this
section.
(4) If you correct defects before they
reach the ultimate purchaser as a result
of your quality-assurance procedures,
count these against the investigation
PO 00000
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Fmt 4701
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59375
thresholds in paragraph (e) of this
section unless you routinely check
every engine or piece of equipment in
the family. Do not count any corrected
defects as actual defects under
paragraph (f) of this section.
(5) Use aggregated data from all the
different sources identified in paragraph
(b)(1) of this section to determine
whether you exceed a threshold in
paragraphs (e) and (f) of this section.
(6) If information is readily available
to conclude that the possible defects
identified in paragraph (b)(1) of this
section are actual defects, count these
toward the reporting thresholds in
paragraph (f) of this section.
(7) During an investigation, use
appropriate statistical methods to
project defect rates for engines/
equipment that you are not otherwise
able to evaluate. For example, if 75
percent of the components replaced
under warranty are available for
evaluation, it would be appropriate to
extrapolate known information on
failure rates to the components that are
unavailable for evaluation. Take steps as
necessary to prevent bias in sampled
data. Make adjusted calculations to take
into account any bias that may remain.
(h) Investigation reports. Once you
trigger an investigation threshold under
paragraph (e) of this section, you must
report your progress and conclusions. In
your reports, include the information
specified in paragraph (d) of this
section, or explain why the information
is not relevant. Send us the following
reports:
(1) While you are investigating, send
us mid-year and end-of-year reports to
describe the methods you are using and
the status of the investigation. Send
these status reports no later than June 30
and December 31 of each year.
(2) If you find that the number of
components or systems with an
emission-related defect exceeds a
threshold specified in paragraph (f) of
this section, send us a report describing
your findings within 21 days after the
date you reach this conclusion.
(3) If you find that the number of
components or systems with an
emission-related defect does not exceed
any of the thresholds specified in
paragraph (f) of this section, send us a
final report supporting this conclusion.
For example, you may exclude warranty
claims that resulted from misdiagnosis
and you may exclude defects caused by
improper maintenance, improper use, or
misfueling. Send this report within 21
days after the date you reach this
conclusion.
(i) Future production. If you identify
a design or manufacturing defect that
prevents engines/equipment from
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Federal Register / Vol. 73, No. 196 / Wednesday, October 8, 2008 / Rules and Regulations
meeting the requirements of this part,
you must correct the defect as soon as
possible for future production of
engines/equipment in every family
affected by the defect. This applies
without regard to whether you are
required to conduct a defect
investigation or submit a defect report
under this section.
mstockstill on PROD1PC66 with RULES2
§ 1068.505
work?
How does the recall program
(a) If we make a determination that a
substantial number of properly
maintained and used engines/
equipment do not conform to the
regulations of this chapter during their
useful life, you must submit a plan to
remedy the nonconformity of your
engines/equipment. We will notify you
of our determination in writing. Our
notice will identify the class or category
of engines/equipment affected and
describe how we reached our
conclusion. If this happens, you must
meet the requirements and follow the
instructions in this subpart. You must
remedy at your expense noncompliant
engines/equipment that have been
properly maintained and used, as
described in § 1068.510(a)(7). You may
not transfer this expense to a dealer (or
equipment manufacturer for enginebased standards) through a franchise or
other agreement.
(b) You may ask for a hearing if you
disagree with our determination (see
subpart G of this part).
(c) Unless we withdraw the
determination of noncompliance, you
must respond to it by sending a
remedial plan to the Designated
Compliance Officer by the later of these
two deadlines:
(1) Within 60 days after we notify
you.
(2) Within 60 days after a hearing.
(d) Once you have sold engines/
equipment to the ultimate purchaser, we
may inspect or test the engines/
equipment only if the purchaser permits
it, or if state or local inspection
programs separately provide for it.
(e) You may ask us to allow you to
conduct your recall differently than
specified in this subpart, consistent
with section 207(c) of the Clean Air Act
(42 U.S.C. 7541(c)).
(f) You may do a voluntary recall
under § 1068.535 unless we have made
the determination described in
§ 1068.535(a).
(g) For purposes of recall, owner
means someone who owns an engine or
piece of equipment affected by a
remedial plan.
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§ 1068.510 How do I prepare and apply my
remedial plan?
(a) In your remedial plan, describe all
of the following:
(1) The class or category of engines/
equipment to be recalled, including the
number of engines/equipment involved
and the model year or other information
needed to identify the engines/
equipment.
(2) The modifications, alterations,
repairs, corrections, adjustments, or
other changes you will make to correct
the affected engines/equipment.
(3) A brief description of the studies,
tests, and data that support the
effectiveness of the remedy you propose
to use.
(4) The instructions you will send to
those who will repair the engines/
equipment under the remedial plan.
(5) How you will determine the
owners’ names and addresses.
(6) How you will notify owners;
include copies of any notification
letters.
(7) The proper maintenance or use
you will specify, if any, as a condition
to be eligible for repair under the
remedial plan. Describe how these
specifications meet the provisions of
paragraph (e) of this section. Describe
how the owners should show they meet
your conditions.
(8) The steps owners must take for
you to do the repair. You may set a date
or a range of dates, specify the amount
of time you need, and designate certain
facilities to do the repairs.
(9) Which company (or group) you
will assign to do or manage the repairs.
(10) If your employees or authorized
warranty agents will not be doing the
work, state who will and describe their
qualifications.
(11) How you will ensure an adequate
and timely supply of parts.
(12) The effect of proposed changes
on fuel consumption, driveability, and
safety of the engines/equipment you
will recall; include a brief summary of
the information supporting these
conclusions.
(13) How you intend to label the
engines/equipment you repair and
where you will place the label on the
engine/equipment (see § 1068.515).
(b) We may require you to add
information to your remedial plan.
(c) We may require you to test the
proposed repair to show it will remedy
the noncompliance.
(d) Use all reasonable means to locate
owners. We may require you to use
government or commercial registration
lists to get owners’ names and addresses
so your notice will be effective.
(e) The maintenance or use that you
specify as a condition for eligibility
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under the remedial plan may include
only things you can show would cause
noncompliance. Do not require use of a
component or service identified by
brand, trade, or corporate name unless
we approved this approach with your
original certificate of conformity. Also,
do not place conditions on who
maintained the engine/equipment.
(f) We may require you to adjust your
repair plan if we determine owners
would be without their engines or
equipment for an unreasonably long
time.
(g) We will tell you in writing within
15 days of receiving your remedial plan
whether we have approved or
disapproved it. We will explain our
reasons for any disapproval.
(h) Begin notifying owners within 15
days after we approve your remedial
plan. If we hold a hearing, but do not
change our position about the
noncompliance, you must begin
notifying owners within 60 days after
we complete the hearing unless we
specify otherwise.
§ 1068.515 How do I mark or label repaired
engines/equipment?
(a) Attach a label to engines/
equipment you repair under the
remedial plan. At your discretion, you
may label or mark engines/equipment
you inspect but do not repair.
(b) Make the label from a durable
material suitable for its planned
location. Make sure no one can remove
the label without destroying or defacing
it.
(c) On the label, designate the specific
recall campaign and state where you
repaired or inspected the engine/
equipment.
(d) We may waive or modify the
labeling requirements if we determine
they are overly burdensome.
§ 1068.520
owners?
How do I notify affected
(a) Notify owners by first class mail or
e-mail unless we say otherwise. We may
require you to use certified mail.
Include the following in your notice:
(1) State: ‘‘The U.S. Environmental
Protection Agency has determined that
your engine/equipment may be emitting
pollutants in excess of the federal
emission standards as defined in Title
40 of the Code of Federal Regulations.
These emission standards were
established to protect the public health
or welfare from air pollution.’’
(2) State that you (or someone you
designate) will repair these engines/
equipment at your expense.
(3) If we approved maintenance and
use conditions in your remedial plan,
state that you will make these repairs
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only if owners show their engines/
equipment meet the conditions for
proper maintenance and use. Describe
these conditions and how owners
should prove their engines/equipment
are eligible for repair.
(4) Describe the components your
repair will affect and say generally how
you will repair the engines/equipment.
(5) State that the engine/equipment, if
not repaired, may fail an emission
inspection test if state or local law
requires one.
(6) Describe any adverse effects on its
performance or driveability that would
be caused by not repairing the engine/
equipment.
(7) Describe any adverse effects on the
functions of other components that
would be caused by not repairing the
engine/equipment.
(8) Specify the date you will start the
repairs, the amount of time you will
need to do them, and where you will do
them. Include any other information
owners may need to know.
(9) Allow for the owner to inform you
using one of the following methods if
they have sold the engine/equipment:
(i) Send a self-addressed card that
owners can mail back to you; include a
space for owners to write the name and
address of a buyer.
(ii) Provide owners with a toll-free
number and an e-mail address or Web
site they can use to identify the name
and address of a buyer.
(10) State that owners should call you
at a phone number you give to report
any difficulty in obtaining repairs.
(11) State: ‘‘To ensure your full
protection under the emission warranty
on your [engine/equipment] by federal
law, and your right to participate in
future recalls, we recommend you have
your [engine/equipment] serviced as
soon as possible. We may consider your
not servicing it to be improper
maintenance.’’
(b) We may require you to add
information to your notice or to send
more notices.
(c) You may not in any
communication with owners or dealers
say or imply that your noncompliance
does not exist or that it will not degrade
air quality.
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§ 1068.525
EPA?
What records must I send to
(a) Send us a copy of all
communications related to the remedial
plan you sent to dealers and others
doing the repairs. Mail or e-mail us the
information at the same time you send
it to others.
(b) From the time you begin to notify
owners, send us a report within 25 days
of the end of each calendar quarter.
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Send reports for six consecutive
quarters or until all the engines/
equipment are inspected, whichever
comes first. In these reports, identify the
following:
(1) The range of dates you needed to
notify owners.
(2) The total number of notices sent.
(3) The number of engines/equipment
you estimate fall under the remedial
plan (explain how you determined this
number).
(4) The cumulative number of
engines/equipment you inspected under
the remedial plan.
(5) The cumulative number of these
engines/equipment you found needed
the specified repair.
(6) The cumulative number of these
engines/equipment you have repaired.
(7) The cumulative number of
engines/equipment you determined to
be unavailable due to exportation, theft,
retirement, or other reasons (specify).
(8) The cumulative number of
engines/equipment you disqualified for
not being properly maintained or used.
(c) If your estimated number of
engines/equipment falling under the
remedial plan changes, change the
estimate in your next report and add an
explanation for the change.
(d) We may ask for more information.
(e) We may waive reporting
requirements or adjust the reporting
schedule.
(f) If anyone asks to see the
information in your reports, we will
follow the provisions of § 1068.10 for
handling confidential information.
§ 1068.530
What records must I keep?
We may review your records at any
time so it is important that you keep
required information readily available.
Keep records associated with your recall
campaign for three years after you send
the last report we require under
§ 1068.525(b). Organize and maintain
your records as described in this
section.
(a) Keep a paper copy of the written
reports described in § 1068.525.
(b) Keep a record of the names and
addresses of owners you notified. For
each engine or piece of equipment, state
whether you did any of the following:
(1) Inspected the engine/equipment.
(2) Disqualified the engine/equipment
for not being properly maintained or
used.
(3) Completed the prescribed repairs.
(c) You may keep the records in
paragraph (b) of this section in any form
we can inspect, including computer
databases.
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59377
§ 1068.535 How can I do a voluntary recall
for emission-related problems?
If we have made a determination that
a substantial number of properly
maintained and used engines/
equipment do not conform to the
regulations of this chapter during their
useful life, you may not use a voluntary
recall or other alternate means to meet
your obligation to remedy the
noncompliance. Thus, this section
applies only if you learn that your
family does not meet the requirements
of this chapter and we have not made
such a determination.
(a) To do a voluntary recall under this
section, first send the Designated
Compliance Officer a plan, following
the guidelines in § 1068.510. Within 15
days, we will send you our comments
on your plan.
(b) Once we approve your plan, start
notifying owners and carrying out the
specified repairs. Make reasonable
efforts to carry out the recall as quickly
as possible.
(c) From the time you start the recall
campaign, send us a report within 25
days of the end of each calendar quarter,
following the guidelines in
§ 1068.525(b). Send reports for six
consecutive quarters or until all the
engines/equipment are inspected,
whichever comes first.
(d) Keep your reports and the
supporting information as described in
§ 1068.530.
Subpart G—Hearings
§ 1068.601
hearings?
What are the procedures for
If we agree to hold a hearing related
to our decision to order a recall under
§ 1068.505, we will hold the hearing
according to the provisions of 40 CFR
85.1807. For any other issues, you may
request an informal hearing as described
in 40 CFR 86.1853–01.
Appendix I to Part 1068—EmissionRelated Components
This appendix specifies emission-related
components that we refer to for describing
such things as emission-related warranty or
requirements related to rebuilding engines.
Note that inclusion of a component in
Section III of this Appendix does not make
it an emission-related component for
engines/equipment that are not subject to
evaporative emission standards.
I. For exhaust emissions, emission-related
components include any engine parts related
to the following systems:
1. Air-induction system.
2. Fuel system.
3. Ignition system.
4. Exhaust gas recirculation systems.
II. The following parts are also considered
emission-related components for exhaust
emissions:
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1. Aftertreatment devices.
2. Crankcase ventilation valves.
3. Sensors.
4. Electronic control units.
III. The following parts are considered
emission-related components for evaporative
emissions:
1. Fuel Tank.
2. Fuel Cap.
3. Fuel Line.
4. Fuel Line Fittings.
5. Clamps*.
6. Pressure Relief Valves*.
7. Control Valves*.
8. Control Solenoids*.
9. Electronic Controls*.
10. Vacuum Control Diaphragms*.
11. Control Cables*.
12. Control Linkages*.
13. Purge Valves.
14. Vapor Hoses.
15. Liquid/Vapor Separator.
16. Carbon Canister.
17. Canister Mounting Brackets.
18. Carburetor Purge Port Connector.
*As related to the evaporative emission
control system.
IV. Emission-related components also
include any other part whose only purpose
is to reduce emissions or whose failure will
increase emissions without significantly
degrading engine/equipment performance.
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Appendix II to Part 1068—EmissionRelated Parameters and Specifications
This appendix specifies emission-related
parameters and specifications that we refer to
for describing such things as emission-related
defects or requirements related to rebuilding
engines.
I. Basic Engine Parameters for
Reciprocating Engines.
1. Compression ratio.
2. Type of air aspiration (natural, Rootsblown, supercharged, turbocharged).
3. Valves (intake and exhaust).
a. Head diameter dimension.
b. Valve lifter or actuator type and valve
lash dimension.
4. Camshaft timing.
a. Valve opening—intake exhaust (degrees
from top-dead center or bottom-dead center).
b. Valve closing—intake exhaust (degrees
from top-dead center or bottom-dead center).
c. Valve overlap (degrees).
5. Ports—two stroke engines (intake and/or
exhaust).
a. Flow area.
b. Opening timing (degrees from top-dead
center or bottom-dead center).
c. Closing timing (degrees from top-dead
center or bottom-dead center).
II. Intake Air System.
1. Roots blower/supercharger/turbocharger
calibration.
2. Charge air cooling.
a. Type (air-to-air; air-to-liquid).
b. Type of liquid cooling (engine coolant,
dedicated cooling system).
c. Performance.
3. Temperature control system calibration.
4. Maximum allowable inlet air restriction.
III. Fuel System.
1. General.
a. Engine idle speed.
b. Engine idle mixture.
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2. Carburetion.
a. Air-fuel flow calibration.
b. Idle mixture.
c. Transient enrichment system calibration.
d. Starting enrichment system calibration.
e. Altitude compensation system
calibration.
f. Hot idle compensation system
calibration.
3. Fuel injection for spark-ignition engines.
a. Control parameters and calibrations.
b. Idle mixture.
c. Fuel shutoff system calibration.
d. Starting enrichment system calibration.
e. Transient enrichment system calibration.
f. Air-fuel flow calibration.
g. Altitude compensation system
calibration.
h. Operating pressure(s).
i. Injector timing calibration.
4. Fuel injection for compression-ignition
engines.
a. Control parameters and calibrations.
b. Transient enrichment system calibration.
c. Air-fuel flow calibration.
d. Altitude compensation system
calibration.
e. Operating pressure(s).
f. Injector timing calibration.
IV. Ignition System for Spark-ignition
Engines.
1. Control parameters and calibration.
2. Initial timing setting.
3. Dwell setting.
4. Altitude compensation system
calibration.
5. Spark plug voltage.
V. Engine Cooling System—thermostat
calibration.
VI. Exhaust System—maximum allowable
back pressure.
VII. System for Controlling Exhaust
Emissions.
1. Air injection system.
a. Control parameters and calibrations.
b. Pump flow rate.
2. EGR system.
a. Control parameters and calibrations.
b. EGR valve flow calibration.
3. Catalytic converter system.
a. Active surface area.
b. Volume of catalyst.
c. Conversion efficiency.
4. Backpressure.
VIII. System for Controlling Crankcase
Emissions.
1. Control parameters and calibrations.
2. Valve calibrations.
IX. Auxiliary Emission Control Devices
(AECD).
1. Control parameters and calibrations.
2. Component calibration(s).
X. System for Controlling Evaporative
Emissions.
1. Control parameters and calibrations.
2. Fuel tank.
a. Volume.
b. Pressure and vacuum relief settings.
XI. Warning Systems Related to Emission
Controls.
1. Control parameters and calibrations.
2. Component calibrations.
Appendix III to Part 1068—HighAltitude Counties
In some cases the standard-setting part
includes requirements or other specifications
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that apply for high-altitude counties. The
following counties have substantial
populated areas above 4,000 feet above sea
level and are therefore considered to be highaltitude counties:
STATE OF ARIZONA
Apache
Cochise
Coconino
Navajo
Yavapai
STATE OF COLORADO
Adams
Alamosa
Arapahoe
Archuleta
Boulder
Chaffee
Cheyenne
Clear Creek
Conejos
Costilla
Crowley
Custer
Delta
Denver
Dolores
Douglas
Eagle
Elbert
El Paso
Fremont
Garfield
Gilpin
Grand
Gunnison
Hinsdale
Huerfano
Jackson
Jefferson
Kit Carson
Lake
La Plata
Larimer
Las Animas
Lincoln
Mesa
Mineral
Moffat
Montezuma
Montrose
Morgan
Otero
Ouray
Park
Pitkin
Pueblo
Rio Blanco
Rio Grande
Routt
Saguache
San Juan
San Miguel
Summit
Teller
Washington
Weld
STATE OF IDAHO
Bannock
Bear Lake
Bingham
Blaine
Bonneville
Butte
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Camas
Caribou
Cassia
Clark
Custer
Franklin
Fremont
Jefferson
Lemhi
Madison
Minidoka
Oneida
Power
Teton
Valley
Torrance
Union
Valencia
STATE OF MONTANA
Beaverhead
Deer Lodge
Gallatin
Jefferson
Judith Basin
Powell
Madison
Meagher
Park
Silver Bow
Wheatland
Beaver
Box Elder
Cache
Carbon
Daggett
Davis
Duchesne
Emery
Garfield
Grand
Iron
Juab
Kane
Millard
Morgan
Piute
Rich
Salt Lake
San Juan
Sanpete
Sevier
Summit
Tooele
Uintah
Utah
Wasatch
Wayne
Weber
Harney
Lake
Klamath
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Subpart A—Applicability and General
Provisions
Sec.
1074.1 Applicability.
1074.5 Definitions.
1074.10 Scope of preemption.
1074.12 Scope of preemption—specific
provisions for locomotives and
locomotive engines
STATE OF TEXAS
Jeff Davis
Judspeth
Parmer
STATE OF UTAH
STATE OF NEVADA
Carson City
Douglas
Elko
Esmeralda
Eureka
Humboldt
Lander
Lincoln
Lyon
Mineral
Nye
Pershing
Storey
Washoe
White Pine
19:42 Oct 07, 2008
Subpart B—Procedures for Authorization
1074.101 Procedures for California nonroad
authorization requests.
1074.105 Criteria for granting authorization.
1074.110 Adoption of California standards
by other states.
1074.115 Relationship of federal and state
standards.
Authority: 42 U.S.C. 7401–7671q.
Subpart A—Applicability and General
Provisions
§ 1074.1
§ 1074.5
Albany
Campbell
Carbon
Converse
Fremont
Goshen
Hot Springs
Johnson
Laramie
Lincoln
Natrona
Niobrara
Park
Platte
Sublette
Sweetwater
Teton
Uinta
Washakie
Weston
246. A new part 1074 is added to
subchapter U of chapter I to read as
follows:
■
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Applicability.
The requirements of this part apply
with respect to state and local standards
and other requirements relating to the
control of emissions from nonroad
engines and nonroad vehicles.
STATE OF WYOMING
STATE OF NEW MEXICO
Bernalillo
Catron
Colfax
Curry
De Baca
Grant
Guadalupe
Harding
Hidalgo
Lincoln
Los Alamos
Luna
McKinley
Mora
Otero
Rio Arriba
Roosevelt
Sandoval
San Juan
San Miguel
Santa Fe
Sierra
Socorro
Taos
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PART 1074—PREEMPTION OF STATE
STANDARDS AND PROCEDURES FOR
WAIVER OF FEDERAL PREEMPTION
FOR NONROAD ENGINES AND
NONROAD VEHICLES
STATE OF OREGON
STATE OF NEBRASKA
Banner
Cheyenne
Kimball
Sioux
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Definitions.
The definitions in this section apply
to this part. As used in this part, all
undefined terms have the meaning the
Act gives to them. The definitions
follow:
Act means the Clean Air Act, as
amended, 42 U.S.C. 7401–7671q.
Administrator means the
Administrator of the Environmental
Protection Agency and any authorized
representatives.
Commercial means an activity
engaged in as a vocation.
Construction equipment or vehicle
means any internal combustion enginepowered machine primarily used in
construction and located on commercial
construction sites.
Engine used in a locomotive means
either an engine placed in a locomotive
to move other equipment, freight, or
passenger traffic, or an engine mounted
on a locomotive to provide auxiliary
power.
Farm equipment or vehicle means any
internal combustion engine-powered
machine primarily used in the
commercial production and/or
commercial harvesting of food, fiber,
wood, or commercial organic products
or for the processing of such products
for further use on the farm.
Locomotive means a piece of
equipment meeting the definition of
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locomotive in 40 CFR 1033.901 that is
propelled by a nonroad engine.
New has the following meanings:
(1) For locomotives, new has the
meaning given in 40 CFR 1033.901.
(2) For engines used in locomotives,
new means an engine incorporated in
(or intended to be incorporated in) in a
new locomotive.
(3) For other nonroad engines and
equipment, new means a domestic or
imported nonroad engine or nonroad
vehicle the equitable or legal title to
which has never been transferred to an
ultimate purchaser. Where the equitable
or legal title to an engine or vehicle is
not transferred to an ultimate purchaser
until after the engine or vehicle is
placed into service, then the engine or
vehicle will no longer be new once it is
placed into service. A nonroad engine or
vehicle is placed into service when it is
used for its functional purposes. This
paragraph (3) does not apply to
locomotives or engines used in
locomotives.
Nonroad engine has the meaning
given in 40 CFR 1068.30
Primarily used means used 51 percent
or more.
States and localities means any or all
of the states, commonwealths, and
territories in the United States including
the District of Columbia and any or all
of their political subdivisions.
Ultimate purchaser means the first
person who in good faith purchases a
new nonroad engine or new nonroad
vehicle or equipment for purposes other
than resale.
United States has the meaning given
in 40 CFR 1068.30.
mstockstill on PROD1PC66 with RULES2
§ 1074.10
Scope of preemption.
(a) States and localities are preempted
from adopting or enforcing standards or
other requirements relating to the
control of emissions from new engines
smaller than 175 horsepower that are
primarily used in farm or construction
equipment or vehicles, as defined in
this part. For equipment that is used in
applications in addition to farming or
construction activities, if the equipment
is primarily used as farm and/or
construction equipment or vehicles (as
defined in this part), it is considered
farm or construction equipment or
vehicles.
(b) For nonroad engines or vehicles
other than those described in paragraph
(a) of this section and § 1074.12, States
and localities are preempted from
enforcing any standards or other
requirements relating to control of
emissions from nonroad engines or
vehicles except as provided in subpart
B of this part.
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§ 1074.12 Scope of preemption-specific
provisions for locomotives and locomotive
engines
(a) States and localities are preempted
from adopting or enforcing standards or
other requirements relating to the
control of emissions from new
locomotives and new engines used in
locomotives.
(b) During a period equivalent in
length to 133 percent of the useful life,
expressed as MW-hrs (or miles where
applicable), beginning at the point at
which the locomotive or engine
becomes new, those standards or other
requirements which are preempted
include, but are not limited to, the
following: emission standards,
mandatory fleet average standards,
certification requirements, retrofit and
aftermarket equipment requirements,
and nonfederal in-use testing
requirements. The standards and other
requirements specified in the preceding
sentence are preempted whether
applicable to new or other locomotives
or locomotive engines.
Subpart B—Procedures for
Authorization
§ 1074.101 Procedures for California
nonroad authorization requests.
(a) California must request
authorization from the Administrator to
enforce its adopted standards and other
requirements relating to control of
emissions from nonroad engines or
vehicles that are not preempted by
§ 1074.10(a) or § 1074.12. The request
must include the record on which the
state rulemaking was based.
(b) After receiving the authorization
request, the Administrator will provide
notice and opportunity for a public
hearing regarding such requests.
§ 1074.105 Criteria for granting
authorization.
(a) The Administrator will grant the
authorization if California determines
that its standards will be, in the
aggregate, at least as protective of public
health and welfare as otherwise
applicable federal standards.
(b) The authorization will not be
granted if the Administrator finds that
any of the following are true:
(1) California’s determination is
arbitrary and capricious.
(2) California does not need such
standards to meet compelling and
extraordinary conditions.
(3) The California standards and
accompanying enforcement procedures
are not consistent with section 209 of
the Act (42 U.S.C. 7543).
(c) In considering any request from
California to authorize the state to adopt
or enforce standards or other
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requirements relating to control of
emissions from new nonroad sparkignition engines smaller than 50
horsepower, the Administrator will give
appropriate consideration to safety
factors (including the potential
increased risk of burn or fire) associated
with compliance with the California
standard.
§ 1074.110 Adoption of California
standards by other states.
(a) Except as described in paragraph
(b) of this section, any state other than
California that has plan provisions
approved under Part D of Title I of the
Act (42 U.S.C. 7501 to 7515) may adopt
and enforce emission standards for any
period for nonroad engines and vehicles
subject to the following requirements:
(1) The state must provide notice to
the Administrator that it has adopted
such standards.
(2) Such standards may not apply to
new engines smaller than 175
horsepower that are used in farm or
construction equipment or vehicles, or
to new locomotives or new engines used
in locomotives.
(3) Such standards and
implementation and enforcement must
be identical, for the period concerned,
to the California standards authorized
by the Administrator.
(4) The state must adopt such
standards at least two years before the
standards first take effect.
(5) California must have adopted such
standards two years before the standards
first take effect in the state that is
adopting them under this section.
(b) States and localities, other than the
State of California, may not adopt or
attempt to enforce any standard or other
requirement applicable to the control of
emissions from spark-ignition engines
smaller than 50 horsepower, except
standards or other requirements that
were adopted by that state before
September 1, 2003.
§ 1074.115 Relationship of federal and
state standards.
If state standards apply to a new
nonroad engine or vehicle pursuant to
authorization granted under section 209
of the Act (42 U.S.C. 7543), compliance
with such state standards will be treated
as compliance with the otherwise
applicable standards of this chapter for
engines or vehicles introduced into
commerce in that state.
[FR Doc. E8–21093 Filed 10–7–08; 8:45 am]
BILLING CODE 6560–50–P
E:\FR\FM\08OCR2.SGM
08OCR2
Agencies
[Federal Register Volume 73, Number 196 (Wednesday, October 8, 2008)]
[Rules and Regulations]
[Pages 59034-59380]
From the Federal Register Online via the Government Printing Office [www.gpo.gov]
[FR Doc No: E8-21093]
[[Page 59033]]
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Part II
Environmental Protection Agency
-----------------------------------------------------------------------
40 CFR Parts 9, 60, 80 et al.
Control of Emissions From Nonroad Spark-Ignition Engines and Equipment;
Final Rule
Federal Register / Vol. 73, No. 196 / Wednesday, October 8, 2008 /
Rules and Regulations
[[Page 59034]]
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ENVIRONMENTAL PROTECTION AGENCY
40 CFR Parts 9, 60, 80, 85, 86, 89, 90, 91, 92, 94, 1027, 1033,
1039, 1042, 1045, 1048, 1051, 1054, 1060, 1065, 1068, and 1074
[EPA-HQ-OAR-2004-0008; FRL-8712-8]
RIN 2060-AM34
Control of Emissions From Nonroad Spark-Ignition Engines and
Equipment
AGENCY: Environmental Protection Agency (EPA).
ACTION: Final rule.
-----------------------------------------------------------------------
SUMMARY: We are setting emission standards for new nonroad spark-
ignition engines that will substantially reduce emissions from these
engines. The exhaust emission standards apply starting in 2010 for new
marine spark-ignition engines, including first-time EPA standards for
sterndrive and inboard engines. The exhaust emission standards apply
starting in 2011 and 2012 for different sizes of new land-based, spark-
ignition engines at or below 19 kilowatts (kW). These small engines are
used primarily in lawn and garden applications. We are also adopting
evaporative emission standards for vessels and equipment using any of
these engines. In addition, we are making other minor amendments to our
regulations.
We estimate that by 2030, this rule will result in significantly
reduced pollutant emissions from regulated engine and equipment
sources, including estimated annual nationwide reductions of 604,000
tons of volatile organic hydrocarbon emissions, 132,200 tons of
NOX emissions, and 5,500 tons of directly-emitted
particulate matter (PM2.5) emissions. These reductions
correspond to significant reductions in the formation of ground-level
ozone. We also expect to see annual reductions of 1,461,000 tons of
carbon monoxide emissions, with the greatest reductions in areas where
there have been problems with individual exposures. The requirements in
this rule will substantially benefit public health and welfare and the
environment. We estimate that by 2030, on an annual basis, these
emission reductions will prevent 230 PM-related premature deaths,
between 77 and 350 ozone-related premature deaths, approximately 1,700
hospitalizations and emergency room visits, 23,000 work days lost,
180,000 lost school days, 590,000 acute respiratory symptoms, and other
quantifiable benefits every year. The total annual benefits of this
rule in 2030 are estimated to be between $1.8 billion and $4.4 billion,
assuming a 3% discount rate. The total annual benefits of this rule in
2030 are estimated to be between $1.6 billion and $4.3 billion,
assuming a 7% discount rate. Estimated costs in 2030 are many times
less at approximately $190 million.
DATES: This rule is effective on December 8, 2008. The incorporation by
reference of certain publications listed in this regulation is approved
by the Director of the Federal Register as of December 8, 2008.
ADDRESSES:
Docket: All documents in the docket are listed in the
www.regulations.gov index. Although listed in the index, some
information is not publicly available, such as CBI or other information
whose disclosure is restricted by statute. Certain other material, such
as copyrighted material, will be publicly available only in hard copy.
Publicly available docket materials are available either electronically
in www.regulations.gov or in hard copy at the ``Control of Emissions
from Nonroad Spark-Ignition Engines, Vessels and Equipment'' Docket.
The docket is located in the EPA Headquarters Library, Room Number 3334
in the EPA West Building, located at 1301 Constitution Ave., NW.,
Washington, DC. The EPA/DC Public Reading Room hours of operation will
be 8:30 a.m. to 4:30 p.m. Eastern Standard Time (EST), Monday through
Friday, excluding holidays. The telephone number for the Public Reading
Room is (202) 566-1744 and the telephone number for the Docket is (202)
566-1742.
FOR FURTHER INFORMATION CONTACT: Carol Connell, Environmental
Protection Agency, Office of Transportation and Air Quality, Assessment
and Standards Division, 2000 Traverwood Drive, Ann Arbor, Michigan
48105; telephone number: 734-214-4349; fax number: 734-214-4050; e-mail
address: connell.carol@epa.gov.
SUPPLEMENTARY INFORMATION:
Does This Action Apply to Me?
This action will affect you if you produce or import new spark-
ignition engines intended for use in marine vessels or in new vessels
using such engines. This action will also affect you if you produce or
import new spark-ignition engines below 19 kilowatts used in nonroad
equipment, including agricultural and construction equipment, or
produce or import such nonroad vehicles.
The following table gives some examples of entities that may have
to follow the regulations; however, since these are only examples, you
should carefully examine the regulations. Note that we are adopting
minor changes in the regulations that apply to a wide range of products
that may not be reflected in the following table (see Section VIII). If
you have questions, call the person listed in the FOR FURTHER
INFORMATION CONTACT section above:
----------------------------------------------------------------------------------------------------------------
NAICS codes SIC codes Examples of potentially regulated
Category \a\ \b\ entities
----------------------------------------------------------------------------------------------------------------
Industry...................................... 333618 3519 Manufacturers of new engines.
Industry...................................... 333111 3523 Manufacturers of farm machinery and
equipment.
Industry...................................... 333112 3524 Manufacturers of lawn and garden
tractors (home).
Industry...................................... 336612 3731 Manufacturers of marine vessels.
3732
Industry...................................... 811112 7533 Commercial importers of vehicles and
811198 7549 vehicle components.
----------------------------------------------------------------------------------------------------------------
\a\ North American Industry Classification System (NAICS).
\b\ Standard Industrial Classification (SIC) system code.
Table of Contents
I. Introduction
A. Overview
B. Why Is EPA Taking This Action?
C. What Regulations Currently Apply to Nonroad Engines or
Vehicles?
D. Putting This Rule into Perspective
E. What Requirements Are We Adopting?
F. How Is This Document Organized?
G. Judicial Review
II. Public Health and Welfare Effects
A. Public Health Impacts
B. Air Toxics
C. Carbon Monoxide
[[Page 59035]]
III. Sterndrive and Inboard Marine Engines
A. Overview
B. Engines Covered by This Rule
C. Exhaust Emission Standards
D. Test Procedures for Certification
E. Additional Certification and Compliance Provisions
F. Small-Business Provisions
G. Technological Feasibility
IV. Outboard and Personal Watercraft Engines
A. Overview
B. Engines Covered by This Rule
C. Final Exhaust Emission Standards
D. Changes to OB/PWC Test Procedures
E. Additional Certification and Compliance Provisions
F. Other Adjustments to Regulatory Provisions
G. Small-Business Provisions
H. Technological Feasibility
V. Small SI Engines
A. Overview
B. Engines Covered by This Rule
C. Final Requirements
D. Testing Provisions
E. Certification and Compliance Provisions for Small SI Engines
and Equipment
F. Small-Business Provisions
G. Technological Feasibility
VI. Evaporative Emissions
A. Overview
B. Fuel Systems Covered by This Rule
C. Final Evaporative Emission Standards
D. Emission Credit Programs
E. Testing Requirements
F. Certification and Compliance Provisions
G. Small-Business Provisions
H. Technological Feasibility
VII. Energy, Noise, and Safety
A. Safety
B. Noise
C. Energy
VIII. Requirements Affecting Other Engine and Vehicle Categories
A. State Preemption
B. Certification Fees
C. Amendments to General Compliance Provisions in 40 CFR Part
1068
D. Amendments Related to Large SI Engines (40 CFR Part 1048)
E. Amendments Related to Recreational Vehicles (40 CFR Part
1051)
F. Amendments Related to Heavy-Duty Highway Engines (40 CFR Part
85)
G. Amendments Related to Stationary Spark-Ignition Engines (40
CFR Part 60)
H. Amendments Related to Locomotive, Marine, and Other Nonroad
Compression-Ignition Engines (40 CFR Parts 89, 92, 94, 1033, 1039,
and 1042)
IX. Projected Impacts
A. Emissions from Small Nonroad and Marine Spark-Ignition
Engines
B. Estimated Costs
C. Cost per Ton
D. Air Quality Impact
E. Benefits
F. Economic Impact Analysis
X. Public Participation
XI. Statutory and Executive Order Reviews
A. Executive Order 12866: Regulatory Planning and Review
B. Paperwork Reduction Act
C. Regulatory Flexibility Act
D. Unfunded Mandates Reform Act
E. Executive Order 13132: Federalism
F. Executive Order 13175: Consultation and Coordination With
Indian Tribal Governments
G. Executive Order 13045: Protection of Children from
Environmental Health and Safety Risks
H. Executive Order 12898: Federal Actions to Address
Environmental Justice in Minority Populations and Low-Income
Populations.
I. Executive Order 13211: Actions that Significantly Affect
Energy Supply, Distribution, or Use
J. National Technology Transfer Advancement Act
K. Congressional Review Act
I. Introduction
A. Overview
This rule will reduce the mobile-source contribution to air
pollution in the United States. In particular, we are adopting
standards that will require manufacturers to substantially reduce
emissions from marine spark-ignition engines and from nonroad spark-
ignition engines below 19 kW that are generally used in lawn and garden
applications.\1\ We refer to these as Marine SI engines and Small SI
engines, respectively. The new emission standards are a continuation of
the process of establishing standards for nonroad engines and vehicles
as required by Clean Air Act section 213. All the nonroad engines
subject to this rule are already regulated under existing emission
standards, except sterndrive and inboard marine engines, which are
subject to EPA emission standards for the first time.
---------------------------------------------------------------------------
\1\ Otto-cycle engines (referred to here as spark-ignition or SI
engines) typically operate on gasoline, liquefied petroleum gas, or
natural gas. Diesel-cycle engines, referred to simply as ``diesel
engines'' in this document, may also be referred to as compression-
ignition or CI engines. These engines typically operate on diesel
fuel, but other fuels may also be used.
---------------------------------------------------------------------------
Nationwide, emissions from Marine SI engines and Small SI engines
contribute significantly to mobile source air pollution. By 2030
without this final rule these engines would account for about 33
percent (1,287,000 tons) of mobile source volatile organic hydrocarbon
compounds (VOC) emissions, 31 percent (15,605,000 tons) of mobile
source carbon monoxide (CO) emissions, 6 percent (311,300 tons) of
mobile source oxides of nitrogen (NOX) emissions, and 12
percent (44,000 tons) of mobile source particulate matter
(PM2.5) emissions. The new standards will reduce exposure to
these emissions and help avoid a range of adverse health effects
associated with ambient ozone, CO, and PM levels. In addition, the new
standards will help reduce acute exposure to CO, air toxics, and PM for
persons who operate or who work with or are otherwise active in close
proximity to these engines. They will also help address environmental
problems associated with Marine SI engines and Small SI engines, such
as injury to vegetation and ecosystems and visibility impairment. These
effects are described in more detail later in this document.
B. Why Is EPA Taking This Action?
Clean Air Act section 213(a)(1) directs us to study emissions from
nonroad engines and vehicles to determine, among other things, whether
these emissions ``cause, or significantly contribute to, air pollution
which may reasonably be anticipated to endanger public health or
welfare.'' Section 213(a)(2) further requires us to determine whether
emissions of CO, VOC, and NOX from all nonroad engines
significantly contribute to ozone or CO concentrations in more than one
nonattainment area. If we determine that emissions from all nonroad
engines do contribute significantly to these nonattainment areas,
section 213(a)(3) then requires us to establish emission standards for
classes or categories of new nonroad engines and vehicles that cause or
contribute to such pollution. We may also set emission standards under
section 213(a)(4) regulating any other emissions from nonroad engines
that we find contribute significantly to air pollution which may
reasonably be anticipated to endanger public health or welfare.
Specific statutory direction to set standards for nonroad spark-
ignition engines comes from section 428(b) of the 2004 Consolidated
Appropriations Act, which requires EPA to adopt regulations under the
Clean Air Act ``that shall contain standards to reduce emissions from
new nonroad spark-ignition engines smaller than 50 horsepower.'' \2\ As
highlighted above and more fully described in Section II, these engines
emit pollutants that contribute to ground-level ozone and ambient CO
levels. Human exposure to ozone and CO can cause serious respiratory
and cardiovascular problems. Additionally, these emissions contribute
to other serious environmental degradation. This rule implements
Congress' mandate by adopting new requirements for particular nonroad
engines and equipment that are regulated as part of
[[Page 59036]]
EPA's overall nonroad emission control program.
---------------------------------------------------------------------------
\2\ Public Law 108-199, Div G, Title IV, Sec. 428(b), 118 Stat.
418 (January 23, 2004).
---------------------------------------------------------------------------
We are adopting this rule under the procedural authority of section
307(d) of the Clean Air Act.
C. What Regulations Currently Apply to Nonroad Engines or Vehicles?
EPA has been setting emission standards for nonroad engines and/or
vehicles since Congress amended the Clean Air Act in 1990 and included
section 213. These amendments have led to a series of rulemakings to
reduce the air pollution from this widely varying set of products. In
these rulemakings, we divided the broad group of nonroad engines and
vehicles into several different categories for setting application-
specific requirements. Each category involves many unique
characteristics related to the participating manufacturers, technology,
operating characteristics, sales volumes, and market dynamics.
Requirements for each category therefore take on many unique features
regarding the stringency of standards, the underlying expectations
regarding emission control technologies, the nature and extent of
testing, and the myriad details that comprise the implementation of a
compliance program.
At the same time, the requirements and other regulatory provisions
for each engine category share many characteristics. Each rulemaking
under section 213 sets technology-based standards consistent with the
Clean Air Act and requires annual certification based on measured
emission levels from test engines or vehicles. As a result, the broader
context of EPA's nonroad emission control programs demonstrates both
strong similarities between this rulemaking and the requirements
adopted for other types of engines or vehicles and distinct differences
as we take into account the unique nature of these engines and the
companies that produce them.
We completed the Nonroad Engine and Vehicle Emission Study to
satisfy Clean Air Act section 213(a)(1) in November 1991.\3\ On June
17, 1994, we made an affirmative determination under section 213(a)(2)
that nonroad emissions are significant contributors to ozone or CO in
more than one nonattainment area (56 FR 31306). Since then we have
undertaken several rulemakings to set emission standards for the
various categories of nonroad engines. Table I-1 highlights the
different engine or vehicle categories we have established and the
corresponding cites for emission standards and other regulatory
requirements. Table I-2 summarizes the series of EPA rulemakings that
have set new or revised emission standards for any of these nonroad
engines or vehicles. These actions are described in the following
sections, with additional discussion to explain why we are not adopting
more stringent standards for certain types of nonroad spark-ignition
engines below 50 horsepower.
---------------------------------------------------------------------------
\3\ This study is available on EPA's Web site at https://
www.epa.gov/otaq/equip-ld.
Table I-1: Nonroad Engine Categories for EPA Emission Standards
------------------------------------------------------------------------
CFR Cite for
regulations Cross reference
Engine categories establishing emission to table I-2
standards
------------------------------------------------------------------------
1. Locomotives engines........ 40 CFR Part 92 and d, l.
1033.
2. Marine diesel engines...... 40 CFR Part 94 and g, i, j, l.
1042.
3. Other nonroad diesel 40 CFR Parts 89 and a, e, k.
engines. 1039.
4. Marine SI engines \a\...... 40 CFR Part 91....... c.
5. Recreational vehicles...... 40 CFR Part 1051..... i.
6. Small SI engines \b\....... 40 CFR Part 90....... b, f, h.
7. Large SI engines \b\....... 40 CFR Part 1048..... i.
------------------------------------------------------------------------
\a\ The term ``Marine SI,'' used throughout this document, refers to all
spark-ignition engines used to propel marine vessels. This includes
outboard engines, personal watercraft engines, and sterndrive/inboard
engines. See Section III for additional information.
\b\ The terms ``Small SI'' and ``Large SI'' are used throughout this
document. All nonroad spark-ignition engines not covered by our
programs for Marine SI engines or recreational vehicles are either
Small SI engines or Large SI engines. Small SI engines include those
engines with maximum power at or below 19 kW, and Large SI engines
include engines with maximum power above 19 kW.
Table I-2: EPA's Rulemakings for Nonroad Engines
----------------------------------------------------------------------------------------------------------------
Nonroad engines (categories and sub-categories) Final rulemaking Date
----------------------------------------------------------------------------------------------------------------
a. Land-based diesel engines >= 37 kW--Tier 1..... 56 FR 31306............. June 17, 1994.
b. Small SI engines--Phase 1...................... 60 FR 34581............. July 3, 1995.
c. Marine SI engines--outboard and personal 61 FR 52088............. October 4, 1996.
watercraft.
d. Locomotives.................................... 63 FR 18978............. April 16, 1998.
e. Land-based diesel engines--Tier 1 and Tier 2 63 FR 56968............. October 23, 1998.
for engines < 37 kW--Tier 2 and Tier 3 for
engines >= 37 kW.
f. Small SI engines (Nonhandheld)--Phase 2........ 64 FR 15208............. March 30, 1999.
g. Commercial marine diesel < 30 liters per 64 FR 73300............. December 29, 1999.
cylinder.
h. Small SI engines (Handheld)--Phase 2........... 65 FR 24268............. April 25, 2000.
i. Recreational vehicles, Industrial spark- 67 FR 68242............. November 8, 2002.
ignition engines > 19 kW, and Recreational marine
diesel.
j. Marine diesel engines >= 2.5 liters/cylinder... 68 FR 9746.............. February 28, 2003.
k. Land-based diesel engines--Tier 4.............. 69 FR 38958............. June 29, 2004.
l. Locomotives and commercial marine diesel < 30 73 FR 37096............. June 30, 2008.
liters per cylinder.
----------------------------------------------------------------------------------------------------------------
[[Page 59037]]
Small SI Engines
We have previously adopted emission standards for nonroad spark-
ignition engines at or below 19 kW in two phases. The first phase of
these standards introduced certification and an initial level of
emission standards for both handheld and nonhandheld engines. On March
30, 1999 we adopted a second phase of standards for nonhandheld
engines, including both Class I and Class II engines (64 FR 15208).\4\
The Phase 2 regulations included a phase-in period that has recently
been completed. These standards involved emission reductions based on
improving engine calibrations to reduce exhaust emissions and added a
requirement that emission standards must be met over the engines'
entire useful life as defined in the regulations. We believe catalyst
technology has now developed to the point that it can be applied to all
nonhandheld Small SI engines to reduce exhaust emissions. Various
emission control technologies are similarly available to address the
different types of fuel evaporative emissions we have identified.
---------------------------------------------------------------------------
\4\ Handheld engines generally include those engines for which
the operator holds or supports the equipment during operation;
nonhandheld engines are Small SI engines that are not handheld
engines (see Sec. 1054.801). Class I refers to nonhandheld engines
with displacement below 225 cc; Class II refers to larger
nonhandheld engines.
---------------------------------------------------------------------------
For handheld engines, we adopted Phase 2 exhaust emission standards
in April 25, 2000 (65 FR 24268). These standards were based on the
application of catalyst technology, with the expectation that
manufacturers would have to make considerable investments to modify
their engine designs and production processes. A technology review we
completed in 2003 indicated that manufacturers were making progress
toward compliance, but that additional implementation flexibility was
needed if manufacturers were to fully comply with the regulations by
2010. This finding and a change in the rule were published in the
Federal Register on January 12, 2004 (69 FR 1824). At this point, we
have no information to suggest that manufacturers can uniformly apply
new technology or make design improvements to reduce exhaust emissions
below the Phase 2 levels. We therefore believe the Phase 2 standards
continue to represent the greatest degree of emission reduction
achievable for these engines.\5\ However, we believe it is appropriate
to apply evaporative emission standards to handheld engines similar to
the standards we are adopting for the nonhandheld engines.
Manufacturers can control evaporative emissions from handheld engines
in a way that has little or no impact on exhaust emissions.
---------------------------------------------------------------------------
\5\ Note that we refer to the handheld exhaust emission
standards in 40 CFR part 1054 as Phase 3 standards. This is intended
to maintain consistent terminology with the comparable standards in
California rather than indicating an increase in stringency.
---------------------------------------------------------------------------
Marine SI Engines
On October 4, 1996 we adopted emission standards for spark-ignition
outboard and personal watercraft engines that have recently been fully
phased in (61 FR 52088). We decided not to finalize emission standards
for sterndrive or inboard marine engines at that time. Uncontrolled
emission levels from sterndrive and inboard marine engines were already
significantly lower than the outboard and personal watercraft engines.
We did, however, leave open the possibility of revisiting the need for
emission standards for sterndrive and inboard engines in the future.
See Section III for further discussion of the scope and background of
past and current rulemakings for these engines.
We believe existing technology can be applied to all Marine SI
engines to reduce emissions of harmful pollutants, including both
exhaust and evaporative emissions. Manufacturers of outboard and
personal watercraft engines can continue the trend of producing four-
stroke engines and advanced-technology two-stroke engines to further
reduce emissions. For sterndrive/inboard engines, manufacturers can add
technologies, such as fuel injection and aftertreatment, that can
safely and substantially improve the engines' emission control
capabilities.
Large SI Engines
We adopted emission standards for Large SI engines on November 8,
2002 (67 FR 68242). This includes Tier 1 standards for 2004 through
2006 model years and Tier 2 standards starting with 2007 model year
engines. Manufacturers are today facing a considerable challenge to
comply with the Tier 2 standards, which are already substantially more
stringent than any of the standards for the other engine categories
subject to this final rule. The Tier 2 standards also include
evaporative emission standards, new transient test procedures,
additional exhaust emission standards to address off-cycle emissions,
and diagnostic requirements. Stringent standards for this category of
engines, and in particular engines between 25 and 50 horsepower (19 to
37 kW), have been completed in the recent past, and are currently being
implemented. We do not have information at this time on possible
advances in technology beyond Tier 2. We therefore believe the evidence
provided in the recently promulgated rulemaking continues to represent
the best available information regarding the appropriate level of
standards for these engines under section 213 at this time. The
California Air Resources Board has adopted an additional level of
emission control for Large SI engines starting with the 2010 model
year. However, as described in Section I.D.1, their new standards do
not increase overall stringency beyond that reflected in the federal
standards. As a result, we believe it is inappropriate to adopt more
stringent emission standards for these engines in this rulemaking.
Note that the Large SI standards apply to nonroad spark-ignition
engines above 19 kW. However, we adopted a special provision for engine
families where production engines have total displacement at or below
1000 cc and maximum power at or below 30 kW, allowing these engine
families to instead certify to the applicable standards for Small SI
engines. This rule preserves this approach.
Recreational Vehicles
We adopted exhaust and evaporative emission standards for
recreational vehicles in our November 8, 2002 final rule (67 FR 68242).
These standards apply to all-terrain vehicles, off-highway motorcycles,
and snowmobiles.\6\ These exhaust emission standards were fully phased
in starting with the 2007 model year. The evaporative emission
standards apply starting with the 2008 model year.
---------------------------------------------------------------------------
\6\ Note that we treat certain high-speed off-road utility
vehicles as all-terrain vehicles (see 40 CFR part 1051).
---------------------------------------------------------------------------
Recreational vehicles will soon be subject to permeation
requirements that are very similar to the requirements included in this
rulemaking. We have also learned more about controlling running losses
and diffusion emissions that may eventually lead us to propose
comparable standards for recreational vehicles. Considering these new
requirements for recreational vehicles in a later rulemaking would give
us additional time to collect information to better understand the
feasibility, costs, and benefits of applying these requirements to
recreational vehicles.
The following sections describe the state of technology and
regulatory requirements for the different types of recreational
vehicles.
[[Page 59038]]
All-Terrain Vehicles
EPA's initial round of exhaust emission standards was fully
implemented starting with the 2007 model year. The regulations for all-
terrain vehicles (ATV) specify testing based on a chassis-based
transient procedure. However, we permit manufacturers on an interim
basis to optionally use a steady-state engine-based procedure. We
recently completed a change in the regulations to extend this allowance
from 2009 through 2014, after which manufacturers must certify all
their ATVs based on the chassis-based transient test procedure that
applies for off-highway motorcycles (72 FR 20730, April 26, 2007). This
change does not represent an increase in stringency, but manufacturers
will be taking time to make the transition to the different test
procedure. We expect that there will be a good potential to apply
further emission controls on these engines. However, we do not have
information at this time on possible advances in technology beyond what
is required for the current standards.
Off-Highway Motorcycles
For off-highway motorcycles, manufacturers are in many cases making
a substantial transition to move away from two-stroke engines in favor
of four-stroke engines. This transition is now underway. While it may
eventually be appropriate to apply aftertreatment or other additional
emission control technologies to off-highway motorcycles, we need more
time for this transition to be completed and to assess the success of
aftertreatment technologies such as catalysts on similar applications
such as highway motorcycles. As EPA and manufacturers learn more in
implementing emission standards, we expect to be able to better judge
the potential for broadly applying new technology to achieve further
emission reductions from off-highway motorcycles.
Snowmobiles
In our November 8, 2002 final rule we set three phases of exhaust
emission standards for snowmobiles (67 FR 68242). Environmental and
industry groups challenged the third phase of these standards. The
court decision upheld much of EPA's reasoning for the standards, but
vacated the NOX standard and remanded the CO and HC
standards to clarify the analysis and evidence upon which the standards
are based. See Bluewater Network, et al. v. EPA, 370 F 3d 1 (D.C. Cir.
2004). A large majority of snowmobile engines are rated above 50 hp and
there is still a fundamental need for time to pass to allow us to
assess the success of four-stroke engine technology in the
marketplace.\7\ This is an important aspect of the assessment we need
to conduct with regard to the Phase 3 emission standards. We believe it
is best to address this in a separate rulemaking and we have initiated
that effort to evaluate the appropriate long-term emission standards
for snowmobiles.
---------------------------------------------------------------------------
\7\ Only about 3 percent of snowmobiles are rated below 50
horsepower.
---------------------------------------------------------------------------
Nonroad Diesel Engines
The 2004 Consolidated Appropriations Act providing the specific
statutory direction for this rulemaking focuses on nonroad spark-
ignition engines. Nonroad diesel engines are therefore not included
within the scope of that Congressional mandate. However, we have gone
through several rulemakings to set standards for these engines under
the broader authority of Clean Air Act section 213. In particular, we
have divided nonroad diesel engines into three groups for setting
emission standards. We adopted a series of standards for locomotives on
April 16, 1998, including requirements to certify engines to emission
standards when they are rebuilt (63 FR 18978). We also adopted emission
standards for marine diesel engines over several different rulemakings,
as described in Table I-2. These included separate actions for engines
below 37 kW, engines installed in oceangoing vessels, engines installed
in commercial vessels involved in inland and coastal waterways, and
engines installed in recreational vessels. We recently adopted a new
round of more stringent emission standards for both locomotives and
marine diesel engines that will require widespread use of
aftertreatment technology (73 FR 37096, June 30, 2008).
Finally, all other nonroad diesel engines are grouped together for
EPA's emission standards. We have adopted multiple tiers of
increasingly stringent standards in three separate rulemakings, as
described in Table I-2. We most recently adopted Tier 4 standards based
on the use of ultra low-sulfur diesel fuel and the application of
exhaust aftertreatment technology (69 FR 38958, June 29, 2004).
D. Putting This Rule into Perspective
Most manufacturers that will be subject to this rulemaking are also
affected by regulatory developments in California and in other
countries. Each of these is described in more detail below.
State Initiatives
Clean Air Act section 209 prohibits California and other states
from setting emission standards for new motor vehicles and new motor
vehicle engines, but authorizes EPA to waive this prohibition for
California, in which case other states may adopt California's
standards. Similar preemption and waiver provisions apply for emission
standards for nonroad engines and vehicles, whether new or in-use.
However for new locomotives, new engines used in locomotives, and new
engines used in farm or construction equipment with maximum power below
130 kW, California and other states are preempted and there is no
provision for a waiver of preemption. In addition, in section 428 of
the 2004 Consolidated Appropriations Act, Congress further precluded
other states from adopting new California standards for nonroad spark-
ignition engines below 50 horsepower. In addition, the amendment
required that we specifically address the safety implications of any
California standards for these engines before approving a waiver of
federal preemption. We are codifying these preemption changes in this
rule.
The California Air Resources Board (California ARB) has adopted
requirements for five groups of nonroad engines: (1) Diesel- and Otto-
cycle small off-road engines rated under 19 kW; (2) spark-ignition
engines used for marine propulsion; (3) land-based nonroad recreational
engines, including those used in all-terrain vehicles, off-highway
motorcycles, go-carts, and other similar vehicles; (4) new nonroad
spark-ignition engines rated over 19 kW not used in recreational
applications; and (5) new land-based nonroad diesel engines rated over
130 kW. They have also approved a voluntary registration and control
program for existing portable equipment.
In the 1990s California ARB adopted Tier 1 and Tier 2 standards for
Small SI engines consistent with the federal requirements. In 2003,
they moved beyond the federal program by adopting exhaust
HC+NOX emission standards of 10 g/kW-hr for Class I engines
starting in the 2007 model year and 8 g/kW-hr for Class II engines
starting in the 2008 model year. In the same rule they adopted
evaporative emission standards for nonhandheld equipment, requiring
control of fuel tank permeation, fuel line permeation, diurnal
emissions, and running losses.
[[Page 59039]]
California ARB has adopted two tiers of exhaust emission standards
for outboard and personal watercraft engines beyond EPA's original
standards. The most recent standards, which apply starting in 2008,
require HC+NOX emission levels as low as 16 g/kW-hr. For
sterndrive and inboard engines, California ARB has adopted a 5 g/kW-hr
HC+NOX emission standard for 2008 and later model year
engines, with testing underway to confirm the feasibility of standards.
California ARB's marine programs include no standards for exhaust CO
emissions or evaporative emissions.
The California ARB emission standards for recreational vehicles
have a different form than the comparable EPA standards but are roughly
equivalent in stringency. The California standards include no standards
for controlling evaporative emissions. Another important difference
between the two programs is California ARB's reliance on a provision
allowing noncompliant vehicles to be used in certain areas that are
less environmentally sensitive as long as they have a specified red
sticker for identifying their lack of emission controls to prevent them
from operating in other areas.
California ARB in 1998 adopted requirements that apply to new
nonroad engines rated over 25 hp produced for California, with
standards phasing in from 2001 through 2004. Texas has adopted these
initial California ARB emission standards statewide starting in 2004.
More recently, California ARB adopted exhaust emission standards and
new evaporative emission standards for these engines, consistent with
EPA's 2007 model year standards. Their new requirements also included
an additional level of emission control for Large SI engines starting
with the 2010 model year. However, their 2010 standards do not increase
overall stringency beyond that reflected in the federal standards.
Rather, they aim to achieve reductions in HC+NOX emissions
by removing the flexibility incorporated into the federal standards
allowing manufacturers to have higher HC+NOX emissions by
certifying to a more stringent CO standard.
Actions in Other Countries
While the new emission standards will apply only to engines sold in
the United States, we are aware that manufacturers in many cases are
selling the same products into other countries. To the extent that we
have the same emission standards as other countries, manufacturers can
contribute to reducing air emissions without being burdened by the
costs associated with meeting differing or inconsistent regulatory
requirements. The following discussion describes our understanding of
the status of emission standards in countries outside the United
States.
Regulations for spark ignition engines in handheld and nonhandheld
equipment are included in the ``Directive 97/68/EC of the European
Parliament and of the Council of 16 December 1997 on the approximation
of the laws of the Member States relating to measures against the
emission of gaseous and particulate pollutants from internal combustion
engines to be installed in non-road mobile machinery (OJ L 59,
27.2.1998, p. 1)'', as amended by ``Directive 2002/88/EC of the
European Parliament and of the Council of 9 December 2002.'' The Stage
I emission standards are to be met by all handheld and nonhandheld
engines by 24 months after entry into force of the Directive (as noted
in a December 9, 2002 amendment to Directive 97/68/EC). The Stage I
emission standards are similar to the U.S. EPA's Phase 1 emission
standards for handheld and nonhandheld engines. The Stage II emission
standards are implemented over time for the various handheld and
nonhandheld engine classes from 2005 to 2009 with handheld engines at
or above 50 cc on August 1, 2008. The Stage II emission standards are
similar to EPA's Phase 2 emission standards for handheld and
nonhandheld engines. Six months after these dates Member States must
require that engines placed on the market meet the requirements of the
Directive, whether or not they are already installed in machinery.
The European Commission has adopted emission standards for
recreational marine engines, including both diesel and gasoline
engines. These requirements apply to all new engines sold in member
countries and began in 2006 for four-stroke engines and in 2007 for
two-stroke engines. Table I-3 presents the European standards for
diesel and gasoline recreational marine engines. The numerical emission
standards for NOX are based on the applicable standard from
MARPOL Annex VI for marine diesel engines (See Table I-3). The European
standards are roughly equivalent to the nonroad diesel Tier 1 emission
standards for HC and CO. Emission measurements under the European
standards rely on the ISO D2 duty cycle for constant-speed engines and
the ISO E5 duty cycle for other engines.
Table I-3: European Emission Standards for Recreational Marine Engines (g/kW-hr)
----------------------------------------------------------------------------------------------------------------
Engine type HC NOX CO PM
----------------------------------------------------------------------------------------------------------------
Two-Stroke Spark-Ignition............. 30 + 100/P \0.75\....... 10.0 150 + 600/P............. --
Four-Stroke Spark-Ignition............ 6 + 50/P \0.75\......... 15.0 150 + 600/P............. --
Compression-Ignition.................. 1.5 + 2/P \0.5\......... 9.8 5.0..................... 1.0
----------------------------------------------------------------------------------------------------------------
Note: P = rated power in kilowatts (kW).
E. What Requirements Are We Adopting?
EPA's emission control provisions require engine, vessel and
equipment manufacturers to design and produce their products to meet
the emission standards we adopt. To ensure that engines and fuel
systems meet the expected level of emission control, we also require
compliance with a variety of additional requirements, such as
certification, labeling engines, and meeting warranty requirements. The
following sections provide a brief summary of the new requirements in
this rulemaking. See the later sections for a full discussion of the
rule.
Marine SI Engines and Vessels
We are adopting a more stringent level of emission standards for
outboard and personal watercraft engines starting with the 2010 model
year. The HC+NOX emission standards are the same as those
adopted by California ARB for 2008 and later model year engines. The CO
emission standard is 300 g/kW-hr for engines with maximum engine power
above 40 kW; the standard increases as a function of maximum engine
power for smaller engines. We expect manufacturers to meet these
standards with improved fueling systems and other in-cylinder controls.
We are not pursuing catalyst-based emission standards for outboard and
personal watercraft engines. As discussed below, the application of
[[Page 59040]]
catalyst-based standards to the marine environment creates special
technology challenges that must be addressed. Unlike the sterndrive/
inboard engines discussed in the next paragraph, outboard and personal
watercraft engines are not built from automotive engine blocks and it
is not straightforward to apply the fundamental engine modifications,
fuel system upgrades, and other engine control modifications needed to
get acceptable catalyst performance. This rule is an appropriate next
step in the evolution of technology-based standards for outboard and
personal watercraft engines as they are likely to lead to the
elimination of carbureted two-stroke engines in favor of four-stroke
engines or direct-injection two-stroke engines and to encourage the
fuel system upgrades and related engine modifications needed to achieve
the required reductions and to potentially set the stage for more
stringent controls in the future.
We are adopting new exhaust emission standards for sterndrive and
inboard marine engines. The standards are 5.0 g/kW-hr for
HC+NOX and 75.0 g/kW-hr for CO starting with the 2010 model
year. We expect manufacturers to meet these standards with three-way
catalysts and closed-loop fuel injection. To ensure proper functioning
of these emission control systems in use, we will require engines to
have a diagnostic system for detecting a failure in the emission
control system. For sterndrive and inboard marine engines above 373 kW
with high-performance characteristics (generally referred to as ``SD/I
high-performance engines''), we are adopting less stringent emission
standards that reflect their limited ability to control emissions with
catalysts. The HC+NOX standard is 16 g/kW-hr in for engines
at or below 485 kW and 22 g/kW-hr for bigger engines. The CO standard
for all SD/I high-performance engines is 350 g/kW-hr. Manufacturers of
these engines must meet emission standards without generating or using
emission credits. We also include a variety of other special provisions
for these engines to reflect unique operating characteristics.
The emission standards described above relate to engine operation
over a prescribed duty cycle for testing in the laboratory. We are also
adopting not-to-exceed (NTE) standards that establish emission limits
when engines operate under normal speed-load combinations that are not
included in the duty cycles for the other engine standards (the NTE
standards do not apply to SD/I high-performance engines).
We are adopting new standards to control evaporative emissions for
all Marine SI vessels. The new standards include requirements to
control fuel tank permeation, fuel line permeation, and diurnal
emissions, including provisions to ensure that refueling emissions do
not increase.
We are including these new regulations for Marine SI engines in 40
CFR part 1045 rather than in the current regulations in 40 CFR part 91.
This new part allows us to improve the clarity of regulatory
requirements and update our regulatory compliance program to be
consistent with the provisions we have recently adopted for other
nonroad programs. We are also making a variety of changes to 40 CFR
part 91 to make minor adjustments to the current regulations and to
prepare for the transition to 40 CFR part 1045.
Small SI Engines and Equipment
We are adopting HC+NOX exhaust emission standards of
10.0 g/kW-hr for Class I engines starting in the 2012 model year and
8.0 g/kW-hr for Class II engines starting in the 2011 model year. For
both classes of nonhandheld engines, we are maintaining the existing CO
standard of 610 g/kW-hr. We expect manufacturers to meet these
standards by improving engine combustion and adding catalysts. These
standards are consistent with the requirements recently adopted by
California ARB.
For spark-ignition engines used in marine generators, we are
adopting a more stringent Phase 3 CO emission standard of 5.0 g/kW-hr.
This applies equally to all sizes of engines subject to the Small SI
standards.
We are adopting new evaporative emission standards for both
handheld and nonhandheld engines. The new standards include
requirements to control permeation from fuel tanks and fuel lines. For
nonhandheld engines we will also require control of running loss
emissions.
We are drafting the new regulations for Small SI engines from 40
CFR part 90 rather than changing the current regulations in 40 CFR part
90. This new part will allow us to improve the clarity of regulatory
requirements and update our regulatory compliance program to be
consistent with the provisions we have recently adopted for other
nonroad programs.
F. How Is This Document Organized?
Many readers may be interested only in certain aspects of the rule
since it covers a broad range of engines and equipment that vary in
design and use. We have therefore attempted to organize this
information in a way that allows each reader to focus on the material
of particular interest. The Air Quality discussion in Section II,
however, is general in nature and applies to all the categories subject
to the rule.
The next several sections describe the provisions that apply for
Small SI engines and equipment and Marine SI engines and vessels.
Sections III through V describe the new requirements related to exhaust
emission standards for each of the affected engine categories,
including standards, effective dates, testing information, and other
specific requirements. Section VI details the new requirements related
to evaporative emissions for all categories. Section VII discusses how
we took energy, noise, and safety factors into consideration for the
new standards.
Section VIII describes a variety of provisions that affect other
categories of engines besides those that are the primary subject of
this rule. This includes the following changes:
We are reorganizing the regulatory language related to
preemption of state standards and to clarify certain provisions.
We are incorporating new provisions related to
certification fees for newly regulated products covered by this rule.
This involves some restructuring of the regulatory language. We are
also adopting various technical amendments, such as identifying an
additional payment method, that apply broadly to our certification
programs.
We are modifying 40 CFR part 1068 to clarify when engines
are subject to standards. This includes several new provisions to
address special cases for partially complete engines.
We are also modifying part 1068 to clarify how the
provisions apply with respect to evaporative emission standards and we
are adopting various technical amendments. These changes apply to all
types of nonroad engines that are subject to the provisions of part
1068.
We are adopting several technical amendments for other
categories of nonroad engines and vehicles, largely to maintain
consistency across programs for different categories of engines and
vehicles.
We are amending provisions related to delegated assembly.
The new approach is to adopt a universal set of requirements in Sec.
1068.261 that applies uniformly to heavy-duty highway engines and
nonroad engines.
We are clarifying that the new exhaust and evaporative
emission standards for Small SI engines also apply to the comparable
stationary engines.
[[Page 59041]]
Section IX summarizes the projected impacts and benefits of this
rule. Finally, Sections X and XI summarize the primary public comments
received and describe how we satisfy our various administrative
requirements.
G. Judicial Review
Under section 307(b)(1) of the Clean Air Act (CAA), judicial review
of these final rules is available only by filing a petition for review
in the U.S. Court of Appeals for the District of Columbia Circuit by
December 8, 2008. Under section 307(b)(2) of the CAA, the requirements
established by these final rules may not be challenged separately in
any civil or criminal proceedings brought by EPA to enforce these
requirements.
Section 307(d)(7)(B) of the CAA further provides that ``[o]nly an
objection to a rule or procedure which was raised with reasonable
specificity during the period for public comment (including any public
hearing) may be raised during judicial review.'' This section also
provides a mechanism for us to convene a proceeding for
reconsideration, ``[i]f the person raising an objection can demonstrate
to the EPA that it was impracticable to raise such objection within
[the period for public comment] or if the grounds for such objection
arose after the period for public comment (but within the time
specified for judicial review) and if such objection is of central
relevance to the outcome of the rule.'' Any person seeking to make such
a demonstration to us should submit a Petition for Reconsideration to
the Office of the Administrator, U.S. EPA, Room 3000, Ariel Rios
Building, 1200 Pennsylvania Ave., NW., Washington, DC 20460, with a
copy to both the person(s) listed in the preceding FOR FURTHER
INFORMATION CONTACT section and the Associate General Counsel for the
Air and Radiation Law Office, Office of General Counsel (Mail Code
2344A), U.S. EPA, 1200 Pennsylvania Ave., NW., Washington, DC 20460.
II. Public Health and Welfare Effects
The engines and fuel systems subject to this rule generate
emissions of hydrocarbons (HC), nitrogen oxides (NOX), particulate
matter (PM) and carbon monoxide (CO) that contribute to nonattainment
of the National Ambient Air Quality Standards (NAAQS) for ozone, PM and
CO. These engines and fuel systems also emit hazardous air pollutants
(air toxics) that are associated with a host of adverse health effects.
Emissions from these engines and fuel systems also contribute to
visibility impairment and other welfare and environmental effects.
This section summarizes the general health and welfare effects of
these emissions. Interested readers are encouraged to refer to the
Final RIA for more in-depth discussions.
A. Public Health Impacts
Ozone
The Small SI engine and Marine SI engine standards finalized in
this action will result in reductions of volatile organic compounds
(VOC), of which HC are a subset, and NOX emissions. VOC and NOX
contribute to the formation of ground-level ozone pollution or smog.
People in many areas across the U.S. continue to be exposed to
unhealthy levels of ambient ozone.
Background
Ground-level ozone pollution is typically formed by the reaction of
VOC and NOX in the lower atmosphere in the presence of heat and
sunlight. These pollutants, often referred to as ozone precursors, are
emitted by many types of pollution sources, such as highway and nonroad
motor vehicles and engines, power plants, chemical plants, refineries,
makers of consumer and commercial products, industrial facilities, and
smaller area sources.
The science of ozone formation, transport, and accumulation is
complex.\8\ Ground-level ozone is produced and destroyed in a cyclical
set of chemical reactions, many of which are sensitive to temperature
and sunlight. When ambient temperatures and sunlight levels remain high
for several days and the air is relatively stagnant, ozone and its
precursors can build up and result in more ozone than typically occurs
on a single high-temperature day. Ozone can be transported hundreds of
miles downwind of precursor emissions, resulting in elevated ozone
levels even in areas with low local VOC or NOX emissions.
---------------------------------------------------------------------------
\8\ U.S. EPA Air Quality Criteria for Ozone and Related
Photochemical Oxidants (Final). U.S. Environmental Protection
Agency, Washington, D.C., EPA 600/R-05/004aF-cF, 2006. This document
is available in Docket EPA-HQ-OAR-2003-0190. This document may be
accessed electronically at: https://www.epa.gov/ttn/naaqs/standards/
ozone/s_o3_cr_cd.html.
---------------------------------------------------------------------------
EPA has recently amended the ozone NAAQS (73 FR 16436, March 27,
2008). The final ozone NAAQS rule addresses revisions to the primary
and secondary NAAQS for ozone to provide increased protection of public
health and welfare, respectively. With regard to the primary standard
for ozone, EPA has revised the level of the 8-hour standard to 0.075
parts per million (ppm), expressed to three decimal places. With regard
to the secondary standard for ozone, EPA has revised the current 8-hour
standard by making it identical to the revised primary standard.
Health Effects of Ozone
The health and welfare effects of ozone are well documented and are
assessed in EPA's 2006 ozone Air Quality Criteria Document (ozone AQCD)
and EPA Staff Paper.9, 10 Ozone can irritate the respiratory
system, causing coughing, throat irritation, and/or uncomfortable
sensation in the chest. Ozone can reduce lung function and make it more
difficult to breathe deeply; breathing may also become more rapid and
shallow than normal, thereby limiting a person's activity. Ozone can
also aggravate asthma, leading to more asthma attacks that require
medical attention and/or the use of additional medication. In addition,
there is suggestive evidence of a contribution of ozone to
cardiovascular-related morbidity and highly suggestive evidence that
short-term ozone exposure directly or indirectly contributes to non-
accidental and cardiopulmonary-related mortality, but additional
research is needed to clarify the underlying mechanisms causing these
effects. In a recent report on the estimation of ozone-related
premature mortality published by the National Research Council (NRC), a
panel of experts and reviewers concluded that short-term exposure to
ambient ozone is likely to contribute to premature deaths and that
ozone-related mortality should be included in estimates of the health
benefits of reducing ozone exposure.\11\ Animal toxicological evidence
indicates that with repeated exposure, ozone can inflame and damage the
lining of the lungs, which may lead to permanent changes in lung tissue
and irreversible reductions in lung function. People who are more
susceptible to effects
[[Page 59042]]
associated with exposure to ozone can include children, the elderly,
and individuals with respiratory disease such as asthma. Those with
greater exposures to ozone, for instance due to time spent outdoors
(e.g., children and outdoor workers), are also of particular concern.
---------------------------------------------------------------------------
\9\ U.S. EPA Air Quality Criteria for Ozone and Related
Photochemical Oxidants (Final). U.S. Environmental Protection
Agency, Washington, DC., EPA 600/R-05/004aF-cF, 2006. This document
is available in Docket EPA-HQ-OAR-2003-0190. This document may be
accessed electronically at: https://www.epa.gov/ttn/naaqs/standards/
ozone/s_o3_cr_cd.html.
\10\ U.S. EPA (2007) Review of the National Ambient Air Quality
Standards for Ozone, Policy Assessment of Scientific and Technical
Information. OAQPS Staff Paper.EPA-452/R-07-003. This document is
available in Docket EPA-HQ-OAR-2003-0190. This document is available
electronically at: http:www.epa.gov/ttn/naaqs/standards/ozone/s_
o3_cr_sp.html.
\11\ National Research Council (NRC), 2008. Estimating Mortality
Risk Reduction and Economic Benefits from Controlling Ozone Air
Pollution. The National Academies Press: Washington, DC.
---------------------------------------------------------------------------
The recent ozone AQCD also examined relevant new scientific
information that has emerged in the past decade, including the impact
of ozone exposure on such health effects as changes in lung structure
and biochemistry, inflammation of the lungs, exacerbation and causation
of asthma, respiratory illness-related school absence, hospital
admissions and premature mortality. Animal toxicological studies have
suggested potential interactions between ozone and PM with increased
responses observed to mixtures of the two pollutants compared to either
ozone or PM alone. The respiratory morbidity observed in animal studies
along with the evidence from epidemiologic studies supports a causal
relationship between acute ambient ozone exposures and increased
respiratory-related emergency room visits and hospitalizations in the
warm season. In addition, there is suggestive evidence of a
contribution of ozone to cardiovascular-related morbidity and non-
accidental and cardiopulmonary mortality.
Plant and Ecosystem Effects of Ozone
Elevated ozone levels contribute to environmental effects, with
impacts to plants and ecosystems being of most concern. Ozone can
produce both acute and chronic injury in sensitive species depending on
the concentration level and the duration of the exposure. Ozone effects
also tend to accumulate over the growing season of the plant, so that
even low concentrations experienced for a longer duration have the
potential to create chronic stress on vegetation. Ozone damage to
plants includes visible injury to leaves and a reduction in food
production through impaired photosynthesis, both of which can lead to
reduced crop yields, forestry production, and use of sensitive
ornamentals in landscaping. In addition, the reduced food production in
plants and subsequent reduced root growth and storage below ground, can
result in other, more subtle plant and ecosystems impacts. These
include increased susceptibility of plants to insect attack, disease,
harsh weather, interspecies competition and overall decreased plant
vigor. The adverse effects of ozone on forest and other natural
vegetation can potentially lead to species shifts and loss from the
affected ecosystems, resulting in a loss or reduction in associated
ecosystem goods and services. Lastly, visible ozone injury to leaves
can result in a loss of aesthetic value in areas of special scenic
significance like national parks and wilderness areas. The final 2006
Criteria Document presents more detailed information on ozone effects
on vegetation and ecosystems.
Current and Projected Ozone Levels
Ozone concentrations exceeding the level of the 1997 8-hour ozone
NAAQS occur over wide geographic areas, including most of the nation's
major population centers.\12\ As of March 12, 2008, there were
approximately 140 million people living in 72 areas (which include all
or part of 337 counties) designated as not in attainment with the 1997
8-hour ozone NAAQS.\13\ These numbers do not include the people living
in areas where there is a future risk of failing to maintain or attain
the 8-hour ozone NAAQS. The 1997 ozone NAAQS was recently revised and
the 2008 ozone NAAQS was final on March 12, 2008. Table II-1 presents
the number of counties in areas currently designated as nonattainment
for the 1997 ozone NAAQS as well as the number of additional counties
that have design values greater than the 2008 ozone NAAQS.
---------------------------------------------------------------------------
\12\ A listing of the 8-hour ozone nonattainment areas is
included in the RIA for this rule.
\13\ Population numbers are from 2000 census data.
Table II-1--Counties With Design Values Greater Than the 2008 Ozone
NAAQS Based on 2004-2006 Air Quality Data
------------------------------------------------------------------------
Number of
Counties Population \a\
------------------------------------------------------------------------
1997 Ozone Standard: Counties 337 139,633,458
within the 72 areas currently
designated as nonattainment........
2008 Ozone Standard: Additional 74 15,984,135
counties that would not meet the
2008 NAAQS \b\.....................
-----------------------------------
Total........................... 411 155,617,593
------------------------------------------------------------------------
Notes:
\a\ Population numbers are from 2000 census data.
\b\ Attainment designations for 2008 ozone NAAQS have not yet been made.
Nonattainment for the 2008 O