Airworthiness Directives; Boeing Model 727 Airplanes, 58509-58512 [E8-23668]

Download as PDF Federal Register / Vol. 73, No. 195 / Tuesday, October 7, 2008 / Proposed Rules quantity, adding a minimum fuel quantity limitation for operation of the fuel booster pump, inspecting the fuel booster pump electrical harness of the left- and right-hand fuel tanks for damage, replacing any fuel booster pump having a damaged electrical harness, installing clamps on the tank structure, and installing tie down straps for the fuel booster pump electrical harness. Actions and Compliance (f) Unless already done, do the following actions. (1) Within 30 days after the effective date of this AD, insert in the Limitations section of the AFM a copy of this AD or the following statement: ‘‘The minimum fuel quantity inside each tank must be 300 kg (662 pounds) or 370 liters (97.75 gallons).’’ (2) As of the effective date of this AD, any fuel tank defueling or other maintenance action which demands use of the fuel booster pumps is limited to a minimum fuel quantity of no less than 300 kilograms (662 pounds) or 370 liters (97.75 gallons) inside the respective tank. (3) Within 4,000 flight hours, or 24 months, or at the next scheduled or unscheduled fuel tank opening after the effective date of this AD, whichever occurs first, do the following actions: (i) Inspect the fuel booster pump electrical harness of the left- and right-hand fuel tanks for damage on its external protection, in accordance with paragraph 3.F. (Part I) of the Accomplishment Instructions of EMBRAER Service Bulletin 120–28–0016, dated January 9, 2008. If any damaged fuel booster pump electrical harness is found, before further flight, replace the affected fuel booster pump with another fuel booster pump bearing the same part number, in accordance with EMBRAER Service Bulletin 120–28–0016, dated January 9, 2008. (ii) Install clamps and tie down straps on the tank structure and attach each fuel booster pump electrical harness to the leftand right-hand fuel tanks to avoid eventual chafing against the pump body, adjacent fuel lines, structure or any other part, and to prevent damage to the harness protective layers, in accordance with paragraph 3.G. (Part II) of the Accomplishment Instructions of EMBRAER Service Bulletin 120–28–0016, dated January 9, 2008. (4) After complying with the actions in paragraphs (f)(3)(i) and (f)(3)(ii) of this AD, the limitations imposed by paragraphs (f)(1) and (f)(2) of this AD are no longer required, and the AFM revision required by paragraph (f)(1) of this AD may be removed from the AFM. FAA AD Differences pwalker on PROD1PC71 with PROPOSALS Note: This AD differs from the MCAI and/ or service information as follows: No differences. Other FAA AD Provisions (g) The following provisions also apply to this AD: (1) Alternative Methods of Compliance (AMOCs): The Manager, International Branch, ANM–116, Transport Airplane Directorate, FAA, has the authority to VerDate Aug<31>2005 16:26 Oct 06, 2008 Jkt 217001 approve AMOCs for this AD, if requested using the procedures found in 14 CFR 39.19. Send information to ATTN: Sanjay Ralhan, Aerospace Engineer, International Branch, ANM–116, Transport Airplane Directorate, FAA, 1601 Lind Avenue, SW., Renton, Washington 98057–3356; telephone (425) 227–1405; fax (425) 227–1149. Before using any approved AMOC on any airplane to which the AMOC applies, notify your appropriate principal inspector (PI) in the FAA Flight Standards District Office (FSDO), or lacking a PI, your local FSDO. (2) Airworthy Product: For any requirement in this AD to obtain corrective actions from a manufacturer or other source, use these actions if they are FAA-approved. Corrective actions are considered FAA-approved if they are approved by the State of Design Authority (or their delegated agent). You are required to assure the product is airworthy before it is returned to service. (3) Reporting Requirements: For any reporting requirement in this AD, under the provisions of the Paperwork Reduction Act, the Office of Management and Budget (OMB) has approved the information collection requirements and has assigned OMB Control Number 2120–0056. Related Information (h) Refer to MCAI Brazilian Airworthiness Directive 2008–05–01, effective June 13, 2008; and EMBRAER Service Bulletin 120– 28–0016, dated January 9, 2008; for related information. Issued in Renton, Washington, on September 29, 2008. Ali Bahrami, Manager, Transport Airplane Directorate, Aircraft Certification Service. [FR Doc. E8–23666 Filed 10–6–08; 8:45 am] BILLING CODE 4910–13–P DEPARTMENT OF TRANSPORTATION Federal Aviation Administration 14 CFR Part 39 [Docket No. FAA–2008–1065; Directorate Identifier 2008–NM–126–AD] RIN 2120–AA64 Airworthiness Directives; Boeing Model 727 Airplanes Federal Aviation Administration (FAA), DOT. ACTION: Notice of proposed rulemaking (NPRM). AGENCY: SUMMARY: We propose to adopt a new airworthiness directive (AD) for certain Boeing Model 727 airplanes. This proposed AD would require, among other actions, installing new ground fault interrupter (GFI) relays for the main fuel tanks and the auxiliary fuel tank pumps. This proposed AD also would require revising the FAAapproved maintenance program to PO 00000 Frm 00004 Fmt 4702 Sfmt 4702 58509 incorporate new Airworthiness Limitations (AWLs) for the GFI of the boost pumps and for the uncommanded on system for the auxiliary fuel tank pumps. This proposed AD results from fuel system reviews conducted by the manufacturer. We are proposing this AD to prevent an electrical fault in the fuel pump system, which might cause a connector or end cap to burn through and a subsequent fire or explosion inside the fuel pump or wing spar area. We are also proposing this AD to prevent uncommanded operation of the auxiliary fuel tank pumps, which can cause them to run dry. This condition will increase pump temperature and could supply an ignition source to fumes in the fuel tank, which can result in a consequent fire or explosion. DATES: We must receive comments on this proposed AD by November 21, 2008. ADDRESSES: You may send comments by any of the following methods: • Federal eRulemaking Portal: Go to https://www.regulations.gov. Follow the instructions for submitting comments. • Fax: 202–493–2251. • Mail: U.S. Department of Transportation, Docket Operations, M– 30, West Building Ground Floor, Room W12–140, 1200 New Jersey Avenue, SE., Washington, DC 20590. • Hand Delivery: U.S. Department of Transportation, Docket Operations, M– 30, West Building Ground Floor, Room W12–140, 1200 New Jersey Avenue, SE., Washington, DC 20590, between 9 a.m. and 5 p.m., Monday through Friday, except Federal holidays. For service information identified in this AD, contact Boeing Commercial Airplanes, P.O. Box 3707, Seattle, Washington 98124–2207. Examining the AD Docket You may examine the AD docket on the Internet at https:// www.regulations.gov; or in person at the Docket Management Facility between 9 a.m. and 5 p.m., Monday through Friday, except Federal holidays. The AD docket contains this proposed AD, the regulatory evaluation, any comments received, and other information. The street address for the Docket Office (telephone 800–647–5527) is in the ADDRESSES section. Comments will be available in the AD docket shortly after receipt. FOR FURTHER INFORMATION CONTACT: Binh Tran, Aerospace Engineer, Systems and Equipment Branch, ANM–130S, FAA, Seattle Aircraft Certification Office, 1601 Lind Avenue, SW., Renton, Washington 98057–3356; telephone (425) 917–6485; fax (425) 917–6590. E:\FR\FM\07OCP1.SGM 07OCP1 58510 Federal Register / Vol. 73, No. 195 / Tuesday, October 7, 2008 / Proposed Rules SUPPLEMENTARY INFORMATION: Comments Invited We invite you to send any written relevant data, views, or arguments about this proposed AD. Send your comments to an address listed under the ADDRESSES section. Include ‘‘Docket No. FAA–2008–1065; Directorate Identifier 2008–NM–126–AD’’ at the beginning of your comments. We specifically invite comments on the overall regulatory, economic, environmental, and energy aspects of this proposed AD. We will consider all comments received by the closing date and may amend this proposed AD because of those comments. We will post all comments we receive, without change, to https:// www.regulations.gov, including any personal information you provide. We will also post a report summarizing each substantive verbal contact we receive about this proposed AD. pwalker on PROD1PC71 with PROPOSALS Discussion The FAA has examined the underlying safety issues involved in fuel tank explosions on several large transport airplanes, including the adequacy of existing regulations, the service history of airplanes subject to those regulations, and existing maintenance practices for fuel tank systems. As a result of those findings, we issued a regulation titled ‘‘Transport Airplane Fuel Tank System Design Review, Flammability Reduction and Maintenance and Inspection Requirements’’ (66 FR 23086, May 7, 2001). In addition to new airworthiness standards for transport airplanes and new maintenance requirements, this rule included Special Federal Aviation Regulation No. 88 (‘‘SFAR 88,’’ Amendment 21–78, and subsequent Amendments 21–82 and 21–83). Among other actions, SFAR 88 requires certain type design (i.e., type certificate (TC) and supplemental type certificate (STC)) holders to substantiate that their fuel tank systems can prevent ignition sources in the fuel tanks. This requirement applies to type design holders for large turbine-powered transport airplanes and for subsequent modifications to those airplanes. It requires them to perform design reviews and to develop design changes and maintenance procedures if their designs do not meet the new fuel tank safety standards. As explained in the preamble to the rule, we intended to adopt airworthiness directives to mandate any changes found necessary to address unsafe conditions identified as a result of these reviews. VerDate Aug<31>2005 16:26 Oct 06, 2008 Jkt 217001 In evaluating these design reviews, we have established four criteria intended to define the unsafe conditions associated with fuel tank systems that require corrective actions. The percentage of operating time during which fuel tanks are exposed to flammable conditions is one of these criteria. The other three criteria address the failure types under evaluation: Single failures, single failures in combination with a latent condition(s), and in-service failure experience. For all four criteria, the evaluations included consideration of previous actions taken that may mitigate the need for further action. We have determined that the actions identified in this AD are necessary to reduce the potential of ignition sources inside fuel tanks, which, in combination with flammable fuel vapors, could result in fuel tank explosions and consequent loss of the airplane. We have determined that the fuel pump control system on certain Model 727 airplanes must be changed by installing ground fault interrupter (GFI) relays that will interrupt the electrical power to the fuel pumps when a ground fault is detected. The GFI relays will remove the 115VAC power from the fuel pumps before electrical arcing can occur. An electrical fault in the fuel pump system, if not corrected, might cause a connector or end cap to burn through and a subsequent fire or explosion inside the fuel pump or wing spar area. In addition, we have determined that electrical faults within the fuel tank pump system on certain Model 727–100 and –200 series airplanes can cause a pump to operate when the pump switch is in the ‘‘OFF’’ position (referred to as ‘‘uncommanded on’’ (UCO) pump operation). Uncommanded operation of the auxiliary fuel tank pumps can cause them to run dry, which will increase pump temperature and could supply an ignition source to fumes in the fuel tank, and result in a consequent fire or explosion. Relevant Service Information We have reviewed Boeing Alert Service Bulletin 727–28A0128, dated April 4, 2008. The service bulletin describes procedures for installing new GFI relays for the main fuel tanks and the auxiliary fuel tank pumps and doing other specified actions. The other specified actions include installing new wires and modifying some existing wires to support the installation of the new GFI relays. We also have reviewed Boeing Alert Service Bulletin 727–28A0130, dated PO 00000 Frm 00005 Fmt 4702 Sfmt 4702 April 30, 2008. The service bulletin describes procedures for: • Installing new ground blocks, track, switch mounting bracket, relay mounting bracket, toggle switches, and relays, and making changes to the wire bundles in the GFI relay panel in the electronic equipment bay; and • Installing new circuit breakers and lights and making changes to wire bundles on the third crewman’s P6 and P4 panels in the flight compartment. For certain airplanes identified in Boeing Alert Service Bulletin 727– 28A0128, the procedures specified in Boeing Alert Service Bulletin 727– 28A0130 must be done concurrently with the procedures specified in Boeing Alert Service Bulletin 727–28A0128. In addition, we have reviewed ‘‘Boeing 727–100/200 Airworthiness Limitations (AWLs),’’ D6–8766–AWL, Revision August 2007 (hereafter referred to as ‘‘Document D6–8766–AWL’’). Document D6–8766–AWL describes, among other actions, new AWLs for the GFI of the boost pumps (i.e., 28–AWL– 16) and for the Auxiliary Tanks Boost Pump Uncommanded On System (i.e., 28–AWL–17). FAA’s Determination and Requirements of This Proposed AD We are proposing this AD because we evaluated all relevant information and determined the unsafe condition described previously is likely to exist or develop in other products of the(se) same type design(s). This proposed AD would require the following actions: • Installing new GFI relays for the main fuel tanks and the auxiliary fuel tank pumps. • For certain airplanes, installing new ground blocks, track, switch mounting bracket, relay mounting bracket, toggle switches, and relays, and changing the wire bundles in the GFI relay panel in the electronic equipment bay. • For certain airplanes, installing new circuit breakers and lights and changing wire bundles on the third crewman’s P6 and P4 panels in the flight compartment. • Revising the FAA-approved maintenance program to incorporate AWL numbers 28–AWL–16 and 28– AWL–17, which would require repetitive inspections of the GFI of the boost pumps and of the uncommanded on system for the auxiliary fuel tank pumps, respectively. Costs of Compliance We estimate that this proposed AD would affect 199 airplanes of U.S. registry. The following table provides the estimated costs for U.S. operators to comply with this proposed AD. E:\FR\FM\07OCP1.SGM 07OCP1 Federal Register / Vol. 73, No. 195 / Tuesday, October 7, 2008 / Proposed Rules 58511 TABLE—ESTIMATED COSTS Average labor rate per hour (dollars) Action Work hours Installation of new GFI relays. Concurrent Requirements. Revision of FAA-approved maintenance program. Between 202 and 416 1. Between 68 and 209 1. 1 .............................. 1 Depending $80 80 80 Cost per product Between $30,619 and $59,785 1. Between $1,292 and $10,470 1. None ........................ Between $46,779 and $93,065 1. Between $6,732 and $27,190 1. $80 .......................... List of Subjects in 14 CFR Part 39 Title 49 of the United States Code specifies the FAA’s authority to issue rules on aviation safety. Subtitle I, section 106, describes the authority of the FAA Administrator. ‘‘Subtitle VII: Aviation Programs,’’ describes in more detail the scope of the Agency’s authority. We are issuing this rulemaking under the authority described in ‘‘Subtitle VII, Part A, Subpart III, Section 44701: General requirements.’’ Under that section, Congress charges the FAA with promoting safe flight of civil aircraft in air commerce by prescribing regulations for practices, methods, and procedures the Administrator finds necessary for safety in air commerce. This regulation is within the scope of that authority because it addresses an unsafe condition that is likely to exist or develop on products identified in this rulemaking action. Air transportation, Aircraft, Aviation safety, Safety. Regulatory Findings pwalker on PROD1PC71 with PROPOSALS 199 35 199 Fleet cost Between $9,309,021 and $18,519,935 1. Between $235,620 and $951,650 1. $15,920. on the airplane configuration. Authority for This Rulemaking We determined that this proposed AD would not have federalism implications under Executive Order 13132. This proposed AD would not have a substantial direct effect on the States, on the relationship between the national Government and the States, or on the distribution of power and responsibilities among the various levels of government. For the reasons discussed above, I certify this proposed regulation: 1. Is not a ‘‘significant regulatory action’’ under Executive Order 12866, 2. Is not a ‘‘significant rule’’ under the DOT Regulatory Policies and Procedures (44 FR 11034, February 26, 1979), and 3. Will not have a significant economic impact, positive or negative, on a substantial number of small entities under the criteria of the Regulatory Flexibility Act. You can find our regulatory evaluation and the estimated costs of compliance in the AD Docket. VerDate Aug<31>2005 Number of U.S.registered airplanes Parts 17:52 Oct 06, 2008 Jkt 217001 The Proposed Amendment Accordingly, under the authority delegated to me by the Administrator, the FAA proposes to amend 14 CFR part 39 as follows: PART 39—AIRWORTHINESS DIRECTIVES 1. The authority citation for part 39 continues to read as follows: Authority: 49 U.S.C. 106(g), 40113, 44701. § 39.13 [Amended] 2. The FAA amends § 39.13 by adding the following new AD: Boeing: Docket No. FAA–2008–1065; Directorate Identifier 2008–NM–126–AD. Comments Due Date (a) We must receive comments by November 21, 2008. Affected ADs (b) None. Applicability (c) This AD applies to Boeing Model 727, 727C, 727–100, 727–100C, 727–200, and 727–200F series airplanes, certificated in any category; as identified in Boeing Alert Service Bulletin 727–28A0128, dated April 4, 2008. Note 1: This AD requires revisions to certain operator maintenance documents to include new inspections. Compliance with these inspections is required by 14 CFR 91.403(c). For airplanes that have been previously modified, altered, or repaired in the areas addressed by these inspections, the operator may not be able to accomplish the inspections described in the revisions. In this situation, to comply with 14 CFR 91.403(c), the operator must request approval for an alternative method of compliance (AMOC) according to paragraph (j) of this AD. The request should include a description of changes to the required inspections that will ensure the continued operational safety of the airplane. PO 00000 Frm 00006 Fmt 4702 Sfmt 4702 Unsafe Condition (d) This AD results from fuel system reviews conducted by the manufacturer. We are issuing this AD to prevent an electrical fault in the fuel pump system, which might cause a connector or end cap to burn through and a subsequent fire or explosion inside the fuel pump or wing spar area. We are also issuing this AD to prevent uncommanded operation of the auxiliary fuel tank pumps, which can cause them to run dry. This condition will increase pump temperature and could supply an ignition source to fumes in the fuel tank, which can result in a consequent fire or explosion. Compliance (e) Comply with this AD within the compliance times specified, unless already done. Installation (f) Within 60 months after the effective date of this AD, install new ground fault interrupter (GFI) relays for the main fuel tanks and the auxiliary fuel tank pumps and do all the other specified actions by accomplishing all the applicable actions specified in the Accomplishment Instructions of Boeing Alert Service Bulletin 727–28A0128, dated April 4, 2008. Concurrent Requirements (g) For airplanes identified as Groups 5 through 18 inclusive, in Boeing Alert Service Bulletin 727–28A0128, dated April 4, 2008: Concurrently with the installation required by paragraph (f) of this AD, do the actions specified in paragraphs (g)(1) and (g)(2) of this AD in accordance with the Accomplishment Instructions of Boeing Alert Service Bulletin 727–28A0130, dated April 30, 2008. (1) Install new ground blocks, track, switch mounting bracket, relay mounting bracket, toggle switches, and relays, and make changes to the wire bundles in the GFI relay panel in the electronic equipment bay. (2) Install new circuit breakers and lights and make changes to wire bundles on the third crewman’s P6 and P4 panels in the flight compartment. Maintenance Program Revision (h) Concurrently with accomplishing the installation required by paragraph (f) of this AD, revise the FAA-approved maintenance program by incorporating AWLs numbers 28–AWL–16 and 28–AWL–17 of Section D of E:\FR\FM\07OCP1.SGM 07OCP1 58512 Federal Register / Vol. 73, No. 195 / Tuesday, October 7, 2008 / Proposed Rules the ‘‘Boeing 727–100/200 Airworthiness Limitations (AWLs),’’ D6–8766–AWL, Revision August 2007 (hereafter referred to as ‘‘Document D6–8766–AWL.’’) No Alternative Inspection or Inspection Intervals (i) After accomplishing the action required by paragraph (h) of this AD, no alternative inspections or inspection intervals may be used, unless the inspections or intervals are approved as an AMOC in accordance with the procedures specified in paragraph (j) of this AD. Alternative Methods of Compliance (AMOCs) (j)(1) The Manager, Seattle Aircraft Certification Office (ACO), FAA, ATTN: Binh Tran, Aerospace Engineer, Systems and Equipment Branch, ANM–130S, FAA, Seattle ACO, 1601 Lind Avenue, SW., Renton, Washington 98057–3356; telephone (425) 917–6485; fax (425) 917–6590; has the authority to approve AMOCs for this AD, if requested using the procedures found in 14 CFR 39.19. (2) To request a different method of compliance or a different compliance time for this AD, follow the procedures in 14 CFR 39.19. Before using any approved AMOC on any airplane to which the AMOC applies, notify your appropriate principal inspector (PI) in the FAA Flight Standards District Office (FSDO), or lacking a PI, your local FSDO. Issued in Renton, Washington, on September 18, 2008. Michael Kaszycki, Acting Manager, Transport Airplane Directorate, Aircraft Certification Service. [FR Doc. E8–23668 Filed 10–6–08; 8:45 am] BILLING CODE 4910–13–P DEPARTMENT OF TRANSPORTATION Federal Aviation Administration 14 CFR Part 71 [Docket No. FAA–2008–0960; Airspace Docket No. 08–ASW–17] Proposed Establishment of Class D and Class E Airspace; Conroe, TX Federal Aviation Administration (FAA), DOT. ACTION: Notice of proposed rulemaking. pwalker on PROD1PC71 with PROPOSALS AGENCY: SUMMARY: This action proposes to establish Class D airspace and Class E Surface Area airspace at Lone Star Executive Airport, Conroe, TX. The establishment of an air traffic control tower has made these actions necessary for the safety of Instrument Flight Rule (IFR) operations at Lone Star Executive Airport. Class D airspace will revert to a Class E2 Surface Area during periods when the control tower is not operating. DATES: Comments must be received on or before November 21, 2008. VerDate Aug<31>2005 16:26 Oct 06, 2008 Jkt 217001 Send comments on this proposal to the U.S. Department of Transportation, Docket Operations, 1200 New Jersey Avenue, SE., West Building Ground Floor, Room W12–140, Washington, DC 20590–0001. You must identify the docket number FAA–2008– 0960/Airspace Docket No. 08–ASW–17, at the beginning of your comments. You may also submit comments through the Internet at https://www.regulations.gov. You may review the public docket containing the proposal, any comments received, and any final disposition in person in the Dockets Office between 9 a.m. and 5 p.m., Monday through Friday, except Federal holidays. The Docket Office (telephone 1–800–647– 5527) is on the ground floor of the building at the above address. FOR FURTHER INFORMATION CONTACT: Scott Enander, Central Service Area, System Support Group, Federal Aviation Administration, Southwest Region, 2601 Meacham Blvd., Fort Worth, TX 76193–0530; telephone: (817) 222–5582. SUPPLEMENTARY INFORMATION: ADDRESSES: Comments Invited Interested parties are invited to participate in this proposed rulemaking by submitting such written data, views, or arguments, as they may desire. Comments that provide the factual basis supporting the views and suggestions presented are particularly helpful in developing reasoned regulatory decisions on the proposal. Comments are specifically invited on the overall regulatory, aeronautical, economic, environmental, and energy-related aspects of the proposal. Communications should identify both docket numbers and be submitted in triplicate to the address listed above. Commenters wishing the FAA to acknowledge receipt of their comments on this notice must submit with those comments a self-addressed, stamped postcard on which the following statement is made: ‘‘Comments to Docket No. FAA–2008–0960/Airspace Docket No. 08–ASW–17.’’ The postcard will be date/time stamped and returned to the commenter. Availability of NPRMs An electronic copy of this document may be downloaded through the Internet at https://www.regulations.gov. Recently published rulemaking documents can also be accessed through the FAA’s Web page at https:// www.faa.gov or the Superintendent of Document’s Web page at https:// www.access.gpo.gov/nara. Additionally, any person may obtain a copy of this notice by submitting a PO 00000 Frm 00007 Fmt 4702 Sfmt 4702 request to the Federal Aviation Administration (FAA), Office of Air Traffic Airspace Management, ATA– 400, 800 Independence Avenue, SW., Washington, DC 20591, or by calling (202) 267–8783. Communications must identify both docket numbers for this notice. Persons interested in being placed on a mailing list for future NPRM’s should contact the FAA’s Office of Rulemaking (202) 267–9677, to request a copy of Advisory Circular No. 11–2A, Notice of Proposed Rulemaking Distribution System, which describes the application procedure. The Proposal This action proposes to amend Title 14, Code of Federal Regulations (14 CFR), Part 71 by establishing a Class D airspace area and Class E Surface Area for IFR operations at Lone Star Executive Airport, Conroe, TX. The Class D airspace will revert to a Class E Surface Area during those periods when the control tower is not operating. These areas would be depicted on appropriate aeronautical charts. Class D airspace areas are published in Paragraph 5000 of FAA Order 7400.9R, dated August 15, 2007, and effective September 15, 2007, which is incorporated by reference in 14 CFR 71.1. The Class D airspace designation listed in this document would be published subsequently in the Order. Class E Surface Areas are published in Paragraph 6002 of FAA Order 7400.9R, dated August 15, 2007, and effective September 15, 2007, which is incorporated by reference in 14 CFR 71.1. The Class E Surface Area designation listed in this document would be published subsequently in the Order. The FAA has determined that this proposed regulation only involves an established body of technical regulations for which frequent and routine amendments are necessary to keep them operationally current. It, therefore, (1) is not a ‘‘significant regulatory action’’ under Executive Order 12866; (2) is not a ‘‘significant rule’’ under DOT Regulatory Policies and Procedures (44 FR 11034; February 26, 1979); and (3) does not warrant preparation of a Regulatory Evaluation as the anticipated impact is so minimal. Since this is a routine matter that will only affect air traffic procedures and air navigation, it is certified that this rule, when promulgated, will not have a significant economic impact on a substantial number of small entities under the criteria of the Regulatory Flexibility Act. The FAA’s authority to issue rules regarding aviation safety is found in Title 49 of the U.S. Code. E:\FR\FM\07OCP1.SGM 07OCP1

Agencies

[Federal Register Volume 73, Number 195 (Tuesday, October 7, 2008)]
[Proposed Rules]
[Pages 58509-58512]
From the Federal Register Online via the Government Printing Office [www.gpo.gov]
[FR Doc No: E8-23668]


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DEPARTMENT OF TRANSPORTATION

Federal Aviation Administration

14 CFR Part 39

[Docket No. FAA-2008-1065; Directorate Identifier 2008-NM-126-AD]
RIN 2120-AA64


Airworthiness Directives; Boeing Model 727 Airplanes

AGENCY: Federal Aviation Administration (FAA), DOT.

ACTION: Notice of proposed rulemaking (NPRM).

-----------------------------------------------------------------------

SUMMARY: We propose to adopt a new airworthiness directive (AD) for 
certain Boeing Model 727 airplanes. This proposed AD would require, 
among other actions, installing new ground fault interrupter (GFI) 
relays for the main fuel tanks and the auxiliary fuel tank pumps. This 
proposed AD also would require revising the FAA-approved maintenance 
program to incorporate new Airworthiness Limitations (AWLs) for the GFI 
of the boost pumps and for the uncommanded on system for the auxiliary 
fuel tank pumps. This proposed AD results from fuel system reviews 
conducted by the manufacturer. We are proposing this AD to prevent an 
electrical fault in the fuel pump system, which might cause a connector 
or end cap to burn through and a subsequent fire or explosion inside 
the fuel pump or wing spar area. We are also proposing this AD to 
prevent uncommanded operation of the auxiliary fuel tank pumps, which 
can cause them to run dry. This condition will increase pump 
temperature and could supply an ignition source to fumes in the fuel 
tank, which can result in a consequent fire or explosion.

DATES: We must receive comments on this proposed AD by November 21, 
2008.

ADDRESSES: You may send comments by any of the following methods:
     Federal eRulemaking Portal: Go to https://
www.regulations.gov. Follow the instructions for submitting comments.
     Fax: 202-493-2251.
     Mail: U.S. Department of Transportation, Docket 
Operations, M-30, West Building Ground Floor, Room W12-140, 1200 New 
Jersey Avenue, SE., Washington, DC 20590.
     Hand Delivery: U.S. Department of Transportation, Docket 
Operations, M-30, West Building Ground Floor, Room W12-140, 1200 New 
Jersey Avenue, SE., Washington, DC 20590, between 9 a.m. and 5 p.m., 
Monday through Friday, except Federal holidays.
    For service information identified in this AD, contact Boeing 
Commercial Airplanes, P.O. Box 3707, Seattle, Washington 98124-2207.

Examining the AD Docket

    You may examine the AD docket on the Internet at https://
www.regulations.gov; or in person at the Docket Management Facility 
between 9 a.m. and 5 p.m., Monday through Friday, except Federal 
holidays. The AD docket contains this proposed AD, the regulatory 
evaluation, any comments received, and other information. The street 
address for the Docket Office (telephone 800-647-5527) is in the 
ADDRESSES section. Comments will be available in the AD docket shortly 
after receipt.

FOR FURTHER INFORMATION CONTACT: Binh Tran, Aerospace Engineer, Systems 
and Equipment Branch, ANM-130S, FAA, Seattle Aircraft Certification 
Office, 1601 Lind Avenue, SW., Renton, Washington 98057-3356; telephone 
(425) 917-6485; fax (425) 917-6590.

[[Page 58510]]


SUPPLEMENTARY INFORMATION: 

Comments Invited

    We invite you to send any written relevant data, views, or 
arguments about this proposed AD. Send your comments to an address 
listed under the ADDRESSES section. Include ``Docket No. FAA-2008-1065; 
Directorate Identifier 2008-NM-126-AD'' at the beginning of your 
comments. We specifically invite comments on the overall regulatory, 
economic, environmental, and energy aspects of this proposed AD. We 
will consider all comments received by the closing date and may amend 
this proposed AD because of those comments.
    We will post all comments we receive, without change, to https://
www.regulations.gov, including any personal information you provide. We 
will also post a report summarizing each substantive verbal contact we 
receive about this proposed AD.

Discussion

    The FAA has examined the underlying safety issues involved in fuel 
tank explosions on several large transport airplanes, including the 
adequacy of existing regulations, the service history of airplanes 
subject to those regulations, and existing maintenance practices for 
fuel tank systems. As a result of those findings, we issued a 
regulation titled ``Transport Airplane Fuel Tank System Design Review, 
Flammability Reduction and Maintenance and Inspection Requirements'' 
(66 FR 23086, May 7, 2001). In addition to new airworthiness standards 
for transport airplanes and new maintenance requirements, this rule 
included Special Federal Aviation Regulation No. 88 (``SFAR 88,'' 
Amendment 21-78, and subsequent Amendments 21-82 and 21-83).
    Among other actions, SFAR 88 requires certain type design (i.e., 
type certificate (TC) and supplemental type certificate (STC)) holders 
to substantiate that their fuel tank systems can prevent ignition 
sources in the fuel tanks. This requirement applies to type design 
holders for large turbine-powered transport airplanes and for 
subsequent modifications to those airplanes. It requires them to 
perform design reviews and to develop design changes and maintenance 
procedures if their designs do not meet the new fuel tank safety 
standards. As explained in the preamble to the rule, we intended to 
adopt airworthiness directives to mandate any changes found necessary 
to address unsafe conditions identified as a result of these reviews.
    In evaluating these design reviews, we have established four 
criteria intended to define the unsafe conditions associated with fuel 
tank systems that require corrective actions. The percentage of 
operating time during which fuel tanks are exposed to flammable 
conditions is one of these criteria. The other three criteria address 
the failure types under evaluation: Single failures, single failures in 
combination with a latent condition(s), and in-service failure 
experience. For all four criteria, the evaluations included 
consideration of previous actions taken that may mitigate the need for 
further action.
    We have determined that the actions identified in this AD are 
necessary to reduce the potential of ignition sources inside fuel 
tanks, which, in combination with flammable fuel vapors, could result 
in fuel tank explosions and consequent loss of the airplane.
    We have determined that the fuel pump control system on certain 
Model 727 airplanes must be changed by installing ground fault 
interrupter (GFI) relays that will interrupt the electrical power to 
the fuel pumps when a ground fault is detected. The GFI relays will 
remove the 115VAC power from the fuel pumps before electrical arcing 
can occur. An electrical fault in the fuel pump system, if not 
corrected, might cause a connector or end cap to burn through and a 
subsequent fire or explosion inside the fuel pump or wing spar area.
    In addition, we have determined that electrical faults within the 
fuel tank pump system on certain Model 727-100 and -200 series 
airplanes can cause a pump to operate when the pump switch is in the 
``OFF'' position (referred to as ``uncommanded on'' (UCO) pump 
operation). Uncommanded operation of the auxiliary fuel tank pumps can 
cause them to run dry, which will increase pump temperature and could 
supply an ignition source to fumes in the fuel tank, and result in a 
consequent fire or explosion.

Relevant Service Information

    We have reviewed Boeing Alert Service Bulletin 727-28A0128, dated 
April 4, 2008. The service bulletin describes procedures for installing 
new GFI relays for the main fuel tanks and the auxiliary fuel tank 
pumps and doing other specified actions. The other specified actions 
include installing new wires and modifying some existing wires to 
support the installation of the new GFI relays.
    We also have reviewed Boeing Alert Service Bulletin 727-28A0130, 
dated April 30, 2008. The service bulletin describes procedures for:
     Installing new ground blocks, track, switch mounting 
bracket, relay mounting bracket, toggle switches, and relays, and 
making changes to the wire bundles in the GFI relay panel in the 
electronic equipment bay; and
     Installing new circuit breakers and lights and making 
changes to wire bundles on the third crewman's P6 and P4 panels in the 
flight compartment.
    For certain airplanes identified in Boeing Alert Service Bulletin 
727-28A0128, the procedures specified in Boeing Alert Service Bulletin 
727-28A0130 must be done concurrently with the procedures specified in 
Boeing Alert Service Bulletin 727-28A0128.
    In addition, we have reviewed ``Boeing 727-100/200 Airworthiness 
Limitations (AWLs),'' D6-8766-AWL, Revision August 2007 (hereafter 
referred to as ``Document D6-8766-AWL''). Document D6-8766-AWL 
describes, among other actions, new AWLs for the GFI of the boost pumps 
(i.e., 28-AWL-16) and for the Auxiliary Tanks Boost Pump Uncommanded On 
System (i.e., 28-AWL-17).

FAA's Determination and Requirements of This Proposed AD

    We are proposing this AD because we evaluated all relevant 
information and determined the unsafe condition described previously is 
likely to exist or develop in other products of the(se) same type 
design(s). This proposed AD would require the following actions:
     Installing new GFI relays for the main fuel tanks and the 
auxiliary fuel tank pumps.
     For certain airplanes, installing new ground blocks, 
track, switch mounting bracket, relay mounting bracket, toggle 
switches, and relays, and changing the wire bundles in the GFI relay 
panel in the electronic equipment bay.
     For certain airplanes, installing new circuit breakers and 
lights and changing wire bundles on the third crewman's P6 and P4 
panels in the flight compartment.
     Revising the FAA-approved maintenance program to 
incorporate AWL numbers 28-AWL-16 and 28-AWL-17, which would require 
repetitive inspections of the GFI of the boost pumps and of the 
uncommanded on system for the auxiliary fuel tank pumps, respectively.

Costs of Compliance

    We estimate that this proposed AD would affect 199 airplanes of 
U.S. registry. The following table provides the estimated costs for 
U.S. operators to comply with this proposed AD.

[[Page 58511]]



                                                                 Table--Estimated Costs
--------------------------------------------------------------------------------------------------------------------------------------------------------
                                                             Average                                                   Number  of
                                                            labor rate                                                   U.S.-
              Action                      Work hours         per hour           Parts            Cost per  product     registered        Fleet cost
                                                            (dollars)                                                  airplanes
--------------------------------------------------------------------------------------------------------------------------------------------------------
Installation of new GFI relays....  Between 202 and 416            $80  Between $30,619 and    Between $46,779 and            199  Between $9,309,021
                                     \1\.                                $59,785 \1\.           $93,065 \1\.                        and $18,519,935 \1\.
Concurrent Requirements...........  Between 68 and 209              80  Between $1,292 and     Between $6,732 and              35  Between $235,620 and
                                     \1\.                                $10,470 \1\.           $27,190 \1\.                        $951,650 \1\.
Revision of FAA-approved            1....................           80  None.................  $80..................          199  $15,920.
 maintenance program.
--------------------------------------------------------------------------------------------------------------------------------------------------------
\1\ Depending on the airplane configuration.

Authority for This Rulemaking

    Title 49 of the United States Code specifies the FAA's authority to 
issue rules on aviation safety. Subtitle I, section 106, describes the 
authority of the FAA Administrator. ``Subtitle VII: Aviation 
Programs,'' describes in more detail the scope of the Agency's 
authority.
    We are issuing this rulemaking under the authority described in 
``Subtitle VII, Part A, Subpart III, Section 44701: General 
requirements.'' Under that section, Congress charges the FAA with 
promoting safe flight of civil aircraft in air commerce by prescribing 
regulations for practices, methods, and procedures the Administrator 
finds necessary for safety in air commerce. This regulation is within 
the scope of that authority because it addresses an unsafe condition 
that is likely to exist or develop on products identified in this 
rulemaking action.

Regulatory Findings

    We determined that this proposed AD would not have federalism 
implications under Executive Order 13132. This proposed AD would not 
have a substantial direct effect on the States, on the relationship 
between the national Government and the States, or on the distribution 
of power and responsibilities among the various levels of government.
    For the reasons discussed above, I certify this proposed 
regulation:
    1. Is not a ``significant regulatory action'' under Executive Order 
12866,
    2. Is not a ``significant rule'' under the DOT Regulatory Policies 
and Procedures (44 FR 11034, February 26, 1979), and
    3. Will not have a significant economic impact, positive or 
negative, on a substantial number of small entities under the criteria 
of the Regulatory Flexibility Act.
    You can find our regulatory evaluation and the estimated costs of 
compliance in the AD Docket.

List of Subjects in 14 CFR Part 39

    Air transportation, Aircraft, Aviation safety, Safety.

The Proposed Amendment

    Accordingly, under the authority delegated to me by the 
Administrator, the FAA proposes to amend 14 CFR part 39 as follows:

PART 39--AIRWORTHINESS DIRECTIVES

    1. The authority citation for part 39 continues to read as follows:

    Authority: 49 U.S.C. 106(g), 40113, 44701.


Sec.  39.13  [Amended]

    2. The FAA amends Sec.  39.13 by adding the following new AD:

Boeing: Docket No. FAA-2008-1065; Directorate Identifier 2008-NM-
126-AD.

Comments Due Date

    (a) We must receive comments by November 21, 2008.

Affected ADs

    (b) None.

Applicability

    (c) This AD applies to Boeing Model 727, 727C, 727-100, 727-
100C, 727-200, and 727-200F series airplanes, certificated in any 
category; as identified in Boeing Alert Service Bulletin 727-
28A0128, dated April 4, 2008.

    Note 1: This AD requires revisions to certain operator 
maintenance documents to include new inspections. Compliance with 
these inspections is required by 14 CFR 91.403(c). For airplanes 
that have been previously modified, altered, or repaired in the 
areas addressed by these inspections, the operator may not be able 
to accomplish the inspections described in the revisions. In this 
situation, to comply with 14 CFR 91.403(c), the operator must 
request approval for an alternative method of compliance (AMOC) 
according to paragraph (j) of this AD. The request should include a 
description of changes to the required inspections that will ensure 
the continued operational safety of the airplane.

Unsafe Condition

    (d) This AD results from fuel system reviews conducted by the 
manufacturer. We are issuing this AD to prevent an electrical fault 
in the fuel pump system, which might cause a connector or end cap to 
burn through and a subsequent fire or explosion inside the fuel pump 
or wing spar area. We are also issuing this AD to prevent 
uncommanded operation of the auxiliary fuel tank pumps, which can 
cause them to run dry. This condition will increase pump temperature 
and could supply an ignition source to fumes in the fuel tank, which 
can result in a consequent fire or explosion.

Compliance

    (e) Comply with this AD within the compliance times specified, 
unless already done.

Installation

    (f) Within 60 months after the effective date of this AD, 
install new ground fault interrupter (GFI) relays for the main fuel 
tanks and the auxiliary fuel tank pumps and do all the other 
specified actions by accomplishing all the applicable actions 
specified in the Accomplishment Instructions of Boeing Alert Service 
Bulletin 727-28A0128, dated April 4, 2008.

Concurrent Requirements

    (g) For airplanes identified as Groups 5 through 18 inclusive, 
in Boeing Alert Service Bulletin 727-28A0128, dated April 4, 2008: 
Concurrently with the installation required by paragraph (f) of this 
AD, do the actions specified in paragraphs (g)(1) and (g)(2) of this 
AD in accordance with the Accomplishment Instructions of Boeing 
Alert Service Bulletin 727-28A0130, dated April 30, 2008.
    (1) Install new ground blocks, track, switch mounting bracket, 
relay mounting bracket, toggle switches, and relays, and make 
changes to the wire bundles in the GFI relay panel in the electronic 
equipment bay.
    (2) Install new circuit breakers and lights and make changes to 
wire bundles on the third crewman's P6 and P4 panels in the flight 
compartment.

Maintenance Program Revision

    (h) Concurrently with accomplishing the installation required by 
paragraph (f) of this AD, revise the FAA-approved maintenance 
program by incorporating AWLs numbers 28-AWL-16 and 28-AWL-17 of 
Section D of

[[Page 58512]]

the ``Boeing 727-100/200 Airworthiness Limitations (AWLs),'' D6-
8766-AWL, Revision August 2007 (hereafter referred to as ``Document 
D6-8766-AWL.'')

No Alternative Inspection or Inspection Intervals

    (i) After accomplishing the action required by paragraph (h) of 
this AD, no alternative inspections or inspection intervals may be 
used, unless the inspections or intervals are approved as an AMOC in 
accordance with the procedures specified in paragraph (j) of this 
AD.

Alternative Methods of Compliance (AMOCs)

    (j)(1) The Manager, Seattle Aircraft Certification Office (ACO), 
FAA, ATTN: Binh Tran, Aerospace Engineer, Systems and Equipment 
Branch, ANM-130S, FAA, Seattle ACO, 1601 Lind Avenue, SW., Renton, 
Washington 98057-3356; telephone (425) 917-6485; fax (425) 917-6590; 
has the authority to approve AMOCs for this AD, if requested using 
the procedures found in 14 CFR 39.19.
    (2) To request a different method of compliance or a different 
compliance time for this AD, follow the procedures in 14 CFR 39.19. 
Before using any approved AMOC on any airplane to which the AMOC 
applies, notify your appropriate principal inspector (PI) in the FAA 
Flight Standards District Office (FSDO), or lacking a PI, your local 
FSDO.

    Issued in Renton, Washington, on September 18, 2008.
Michael Kaszycki,
Acting Manager, Transport Airplane Directorate, Aircraft Certification 
Service.
 [FR Doc. E8-23668 Filed 10-6-08; 8:45 am]
BILLING CODE 4910-13-P
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