Revision of Source Category List for Standards Under Section 112(k) of the Clean Air Act; and National Emission Standards for Hazardous Air Pollutants for Area Sources: Ferroalloys Production Facilities, 53163-53178 [E8-21509]
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Federal Register / Vol. 73, No. 179 / Monday, September 15, 2008 / Proposed Rules
Regional Office’s normal hours of
operation. The Regional Office’s official
hours of business are Monday through
Friday, 8:30 to 4:30, excluding federal
holidays.
Please see the direct final rule which
is located in the Rules section of this
Federal Register for detailed
instructions on how to submit
comments.
Ms.
Stacy Harder, Regulatory Development
Section, Air Planning Branch, Air,
Pesticides and Toxics Management
Division, U.S. Environmental Protection
Agency, Region 4, 61 Forsyth Street,
SW., Atlanta, Georgia 30303–8960. The
telephone number is (404) 562–9042.
Ms. Harder can also be reached via
electronic mail at harder.stacy@epa.gov.
SUPPLEMENTARY INFORMATION: For
additional information see the direct
final rule which is published in the
Rules Section of this Federal Register.
FOR FURTHER INFORMATION CONTACT:
Dated: September 4, 2008.
Russell L. Wright, Jr.,
Acting Regional Administrator, Region 4.
[FR Doc. E8–21313 Filed 9–12–08; 8:45 am]
BILLING CODE 6560–50–P
ENVIRONMENTAL PROTECTION
AGENCY
40 CFR Parts 52 and 70
[EPA–R07–OAR–2008–0614; FRL–8713–9]
Approval and Promulgation of
Implementation Plans and Operating
Permits Program; State of Missouri
Environmental Protection
Agency (EPA).
ACTION: Proposed rule.
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AGENCY:
SUMMARY: EPA proposes to approve a
revision to the Missouri State
Implementation Plan (SIP) and
Operating Permits Program. EPA
proposes to approve a revision to the
Missouri rule entitled ‘‘Submission of
Emission Data, Emission Fees, and
Process Information.’’ These revisions
will establish emission fees for the
Missouri facilities as required annually,
align state rule reporting requirements
with the Federal Consolidated Emission
Reporting Rule, and decrease the
required Emissions Inventory
Questionnaire reporting frequency for
affected installations.
DATES: Comments on this proposed
action must be received in writing by
October 15, 2008.
ADDRESSES: Submit your comments,
identified by Docket ID No. EPA–R07–
OAR–2008–0614, by mail to Amy
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Algoe-Eakin, Environmental Protection
Agency, Air Planning and Development
Branch, 901 North 5th Street, Kansas
City, Kansas 66101. Comments may also
be submitted electronically or through
hand delivery/courier by following the
detailed instructions in the ADDRESSES
section of the direct final rule located in
the rules section of this Federal
Register.
FOR FURTHER INFORMATION CONTACT:
Amy Algoe-Eakin at (913) 551–7942, or
by e-mail at algoe-eakin.amy@epa.gov.
In the
final rules section of the Federal
Register, EPA is approving the state’s
SIP revision and Title V revision as a
direct final rule without prior proposal
because the Agency views this as a
noncontroversial revision amendment
and anticipates no relevant adverse
comments to this action. A detailed
rationale for the approval is set forth in
the direct final rule. If no relevant
adverse comments are received in
response to this action, no further
activity is contemplated in relation to
this action. If EPA receives relevant
adverse comments, the direct final rule
will be withdrawn and all public
comments received will be addressed in
a subsequent final rule based on this
proposed action. EPA will not institute
a second comment period on this action.
Any parties interested in commenting
on this action should do so at this time.
Please note that if EPA receives adverse
comment on part of this rule and if that
part can be severed from the remainder
of the rule, EPA may adopt as final
those parts of the rule that are not the
subject of an adverse comment. For
additional information, see the direct
final rule which is located in the rules
section of this Federal Register.
SUPPLEMENTARY INFORMATION:
Dated: September 4, 2008.
John B. Askew,
Regional Administrator, Region 7.
[FR Doc. E8–21183 Filed 9–12–08; 8:45 am]
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ENVIRONMENTAL PROTECTION
AGENCY
40 CFR Part 63
[EPA–HQ–OAR–2008–0154; FRL–8715–8]
RIN 2060–AO13
Revision of Source Category List for
Standards Under Section 112(k) of the
Clean Air Act; and National Emission
Standards for Hazardous Air Pollutants
for Area Sources: Ferroalloys
Production Facilities
Environmental Protection
Agency (EPA).
ACTION: Proposed rule.
AGENCY:
SUMMARY: EPA is revising the area
source category list by changing the
name of the ferroalloys production
category to clarify that it includes all
types of ferroalloys. We are also adding
two additional products (calcium
carbide and silicon metal) to the source
category. Because calcium carbide and
silicon metal production involve the use
of equipment and processes similar to
those employed in ferroalloy
production, we are proposing to address
these two products as part of the
ferroalloys production category. EPA is
also proposing national emissions
standards for control of hazardous air
pollutants for area source ferroalloys
production facilities. The proposed
emissions standards for new and
existing sources are based on EPA’s
proposed determination as to what
constitutes the generally available
control technology (GACT) or
management practices for the source
category. We are proposing to exempt
the ferroalloys production area source
categories from title V permitting
requirements.
DATES: Comments must be received on
or before October 15, 2008, unless a
public hearing is requested by
September 25, 2008. If a hearing is
requested on these proposed rules,
written comments must be received by
October 30, 2008. Under the Paperwork
Reduction Act, comments on the
information collection provisions must
be received by the Office of
Management and Budget (OMB) on or
before October 15, 2008.
ADDRESSES: EPA has established a
docket for this action under Docket ID
No. EPA–HQ–OAR–2008–0154. All
documents in the docket are listed in
the Federal Docket Management System
index at https://www.regulations.gov.
Although listed in the index, some
information is not publicly available,
e.g., confidential business information
or other information whose disclosure is
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restricted by statute. Certain other
material, such as copyrighted material,
is not placed on the Internet and will be
publicly available only in hard copy
form. Publicly available docket
materials are available either
electronically through
www.regulations.gov or in hard copy at
the Area Source National Emission
Standards for Hazardous Air Pollutants
(NESHAP) for Ferroalloys Production
Facilities Docket, EPA/DC, EPA West,
Room 3334, 1301 Constitution Ave.,
NW., Washington, DC. The Public
Reading Room is open from 8:30 a.m. to
4:30 p.m., Monday through Friday,
excluding legal holidays. The telephone
number for the Public Reading Room is
(202) 566–1744, and the telephone
number for the Air Docket is (202)566–
1742.
Instructions: Direct your comments to
Docket ID No. EPA–HQ–OAR–2008–
0154. EPA’s policy is that all comments
received will be included in the public
docket without change and may be
made available online at
www.regulations.gov, including any
personal information provided, unless
the comment includes information
claimed to be confidential business
information (CBI) or other information
whose disclosure is restricted by statute.
Do not submit information that you
consider to be CBI or otherwise
protected through www.regulations.gov
or e-mail. The www.regulations.gov Web
site is an ‘‘anonymous access’’ system,
which means EPA will not know your
identity or contact information unless
you provide it in the body of your
comment. If you send an e-mail
comment directly to EPA without going
through www.regulations.gov, your email address will be automatically
captured and included as part of the
comment that is placed in the public
docket and made available on the
Internet. If you submit an electronic
comment, EPA recommends that you
include your name and other contact
information in the body of your
comment and with any disk or CD–ROM
you submit. If EPA cannot read your
comment due to technical difficulties
and cannot contact you for clarification,
EPA may not be able to consider your
comment. Electronic files should avoid
the use of special characters, any form
of encryption, and be free of any defects
or viruses.
Mr.
Conrad Chin, Sector Policies and
Programs Division, Office of Air Quality
Planning and Standards (D243–02),
Environmental Protection Agency,
Research Triangle Park, North Carolina
27711, telephone number: (919) 541–
1512; fax number: (919) 541–3207; email address: chin.conrad@epa.gov.
FOR FURTHER INFORMATION CONTACT:
Outline.
The information in this preamble is
organized as follows:
SUPPLEMENTARY INFORMATION:
I. General Information
A. Does this action apply to me?
B. What should I consider as I prepare my
comments to EPA?
C. Where can I get a copy of this
document?
D. When would a public hearing occur?
II. Background Information for Proposed Area
Source Standards.
A. What is the statutory authority and
regulatory approach for these proposed
standards?
B. What source category is affected by
these proposed standards?
C. What are the production operations,
emission sources, and available controls?
D. What existing federal standards apply to
ferroalloys production?
III. Revision to the Source Category List
IV. Summary of Proposed Requirements
A. Do these proposed standards apply to
my source?
NAICS code 1
Category
Industry:
Electrometallurgical Ferroalloy Product Manufacturing .......
Primary Smelting and Refining of Nonferrous Metal (except Copper and Aluminum).
All Other Basic Inorganic Chemical Manufacturing .............
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1 North
B. When must I comply with these
proposed standards?
C. What are these proposed standards?
D. What are the initial and subsequent
testing requirements?
E. What are the monitoring requirements?
F. What are the notification, recordkeeping,
and reporting requirements?
V. Rationale for this Proposed Rule
A. How did we select the source category?
B. How did we select the affected source?
C. How did we address the ferroalloys
production metal HAP in this proposed
rule?
D. How was GACT determined?
E. How did we select the compliance
requirements?
F. How did we decide to exempt this are
source category from title V permit
requirements?
VI. Summary of Impacts of these Proposed
Standards
VII. Statutory and Executive Order Reviews
A. Executive Order 12866: Regulatory
Planning and Review
B. Paperwork Reduction Act
C. Regulatory Flexibility Act
D. Unfunded Mandates Reform Act
E. Executive Order 13132: Federalism
F. Executive Order 13175: Consultation
and Coordination With Indian Tribal
Governments
G. Executive Order 13045: Protection of
Children from Environmental Health and
Safety Risks
H. Executive Order 13211: Actions
Concerning Regulations That
Significantly Affect Energy Supply,
Distribution, or Use
I. National Technology Transfer
Advancement Act
J. Executive Order 12898: Federal Actions
to Address Environmental Justice in
Minority Populations and Low-Income
Populations
I. General Information
A. Does this action apply to me?
The regulated categories and entities
potentially affected by the proposed
standards include:
Examples of regulated entities
331112
331419
Area source facilities that manufacture ferroalloys.
Area source facilities that manufacture silicon metal.
325188
Area source facilities that manufacture calcium carbide.
American Industry Classification System.
This table is not intended to be
exhaustive, but rather provides a guide
for readers regarding entities likely to be
affected by this proposed action. To
determine whether your facility would
be regulated by this proposed action,
you should examine the applicability
criteria in 40 CFR 63.11393 of subpart
YYYYYY (National Emission Standards
for Hazardous Air Pollutants (NESHAP)
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for Area Sources: Ferroalloys
Production Facilities). If you have any
questions regarding the applicability of
this action to a particular entity, consult
either the air permit authority for the
entity or your EPA regional
representative as listed in 40 CFR 63.13
of subpart A (General Provisions).
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B. What should I consider as I prepare
my comments to EPA?
Do not submit information containing
CBI to EPA through
www.regulations.gov or e-mail. Send or
deliver information identified as CBI
only to the following address: Roberto
Morales, OAQPS Document Control
Officer (C404–02), Office of Air Quality
Planning and Standards, Environmental
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Protection Agency, Research Triangle
Park, North Carolina 27711, Attention
Docket ID EPA–HQ–OAR–2008–0154.
Clearly mark the part or all of the
information that you claim to be CBI.
For CBI information in a disk or CD–
ROM that you mail to EPA, mark the
outside of the disk or CD–ROM as CBI
and then identify electronically within
the disk or CD–ROM the specific
information that is claimed as CBI. In
addition to one complete version of the
comment that includes information
claimed as CBI, a copy of the comment
that does not contain the information
claimed as CBI must be submitted for
inclusion in the public docket.
Information so marked will not be
disclosed except in accordance with
procedures set forth in 40 CFR part 2.
C. Where can I get a copy of this
document?
In addition to being available in the
docket, an electronic copy of this
proposed action will also be available
on the Worldwide Web (WWW) through
the Technology Transfer Network
(TTN). Following signature, a copy of
this proposed action will be posted on
the TTN’s policy and guidance page for
newly proposed or promulgated rules at
the following address: https://
www.epa.gov/ttn/oarpg/. The TTN
provides information and technology
exchange in various areas of air
pollution control.
D. When would a public hearing occur?
If anyone contacts EPA requesting to
speak at a public hearing concerning
these proposed rules by September 25,
2008, we will hold a public hearing on
September 30, 2008. If you are
interested in attending the public
hearing, contact Ms. Pamela Garrett at
(919) 541–7966 to verify that a hearing
will be held. If a public hearing is held,
it will be held at 10 a.m. at the EPA’s
Environmental Research Center
Auditorium, Research Triangle Park,
NC, or an alternate site nearby.
II. Background Information for
Proposed Area Source Standards
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A. What is the statutory authority and
regulatory approach for these proposed
standards?
Section 112(d) of the Clean Air Act
(CAA) requires us to establish NESHAP
for both major and area sources of
hazardous air pollutants (HAP) that are
listed for regulation under CAA section
112(c). A major source emits or has the
potential to emit 10 tons per year (tpy)
or more of any single HAP or 25 tpy or
more of any combination of HAP. An
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area source is a stationary source that is
not a major source.
Section 112(k)(3)(B) of the CAA calls
for EPA to identify at least 30 HAP
which, as the result of emissions from
area sources, pose the greatest threat to
public health in the largest number of
urban areas. EPA implemented this
provision in 1999 in the Integrated
Urban Air Toxics Strategy, (64 FR
38715, July 19, 1999). Specifically, in
the Strategy, EPA identified 30 HAP that
pose the greatest potential health threat
in urban areas, and these HAP are
referred to as the ‘‘30 urban HAP.’’
Section 112(c)(3) requires EPA to list
sufficient categories or subcategories of
area sources to ensure that area sources
representing 90 percent of the emissions
of the 30 urban HAP are subject to
regulation. We also implemented these
requirements through the Strategy. A
primary goal of the Strategy is to
achieve a 75 percent reduction in cancer
incidence attributable to HAP emitted
from stationary sources.
Under CAA section 112(d)(5), we may
elect to promulgate standards or
requirements for area sources ‘‘which
provide for the use of GACT or
management practices by such sources
to reduce emissions of hazardous air
pollutants.’’ Additional information on
GACT is found in the Senate report on
the legislation (Senate Report Number
101–228, December 20, 1989), which
describes GACT as:
* * * methods, practices and techniques
which are commercially available and
appropriate for application by the sources in
the category considering economic impacts
and the technical capabilities of the firms to
operate and maintain the emissions control
systems.
Consistent with the legislative history,
we can consider costs and economic
impacts in determining GACT, which is
particularly important when developing
regulations for source categories like
this one that have a majority of small
businesses.
Determining what constitutes GACT
involves considering the control
technologies and management practices
that are generally available to the area
sources in the source category. We also
consider the standards applicable to
major sources in the same industrial
sector to determine if the control
technologies and management practices
are transferable and generally available
to area sources. In appropriate
circumstances, we may also consider
technologies and practices at area and
major sources in similar categories to
determine whether such technologies
and practices could be considered
generally available for the area source
category at issue. Finally, as noted
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above, in determining GACT for a
particular area source category, we
consider the costs and economic
impacts of available control
technologies and management practices
on that category.
We are proposing these national
emission standards in response to a
court-ordered deadline that requires
EPA to issue standards for 10 source
categories listed pursuant to section
112(c)(3) and (k) by December 15, 2008
(Sierra Club v. Johnson, no. 01–1537,
D.D.C., March 2006). Other rulemakings
will include standards for the remaining
source categories that are due in
December 2008.
B. What source categories are affected
by these proposed standards?
We listed the ferroalloys source
category under CAA section 112(c)(3) in
one of a series of amendments
(November 22, 2002, 67 FR 70427) to
the original source category list
included in the 1999 Integrated Urban
Strategy. The inclusion of this source
category on the section 112(c)(3) area
source category list is based on 1990
emissions data, as EPA used 1990 as the
baseline year for that listing. Ferroalloys
production was listed for its
contributions toward meeting the 90
percent requirement of chromium
compounds, manganese compounds,
and nickel compounds.
Based on current information, we
believe that there are 10 facilities
currently operating that would be
subject to the proposed area source
standards. Seven of these facilities are
considered bulk ferroalloy producers,
meaning that they use large electric arc
furnaces (EAF) and typically produce
anywhere from 8,000 tpy of product per
furnace up to over 100,000 tpy of
product per furnace. Two of these
facilities currently produce ferrosilicon;
three produce silicon metal; and two
produce calcium carbide. There are also
three specialty ferroalloy producers.
These producers use small EAF or other
small reaction vessels with lower
throughput rates, typically around
10,000 tpy or less for total plant-wide
production of ferrovanadium and/or
ferromolybdenum. All of these facilities
are well controlled as a result of State
standards and permitting requirements
and regulations issued under other
sections of the CAA.
C. What are the production operations,
emission sources, and available
controls?
Bulk ferroalloys are produced using
submerged EAF, which are furnaces in
which the electrodes are submerged into
the charge. Submerged EAF are
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predominately characterized by their
energy rating and design-type. Furnace
design capacities typically range from
10 megawatts (MW) to 50 MW.
Submerged EAF are classified as open,
semi-sealed, or sealed, depending on
their cover configuration.
The submerged arc process is a
reduction smelting operation. The
reactants consist of metallic ores (e.g.,
ferrous oxides, silicon oxides,
manganese oxides, chrome oxides) and
a carbon-source reducing agent, usually
in the form of coke, charcoal, high- and
low-volatility coal, or wood chips.
Limestone may also be added as a flux
material. In the case of calcium carbide
production, the raw materials are coke
and lime. The raw materials are charged
to the furnace and then smelted in the
furnace. The molten product is tapped
from the furnace periodically or
continuously and then cast and allowed
to harden before being crushed and
sized to fit customer specifications.
Specialty ferroalloys such as
ferromolybdenum and ferrovanadium
use an exothermic (metallothermic)
process to produce high-grade alloys
with low-carbon content. The
intermediate molten alloy used in the
process may come directly from a
submerged EAF (such as the case in
ferrovanadium production at one plant)
or from another type of heating device.
Silicon or aluminum combines with
oxygen in the molten alloy, resulting in
a sharp temperature rise and strong
agitation of the molten bath. Aluminum
reduction is used to produce
ferrovanadium and a mixed alumino/
silico thermal process is used for
producing ferromolybdenum.
Exothermic processes are generally
carried out in open vessels and tend to
occur very quickly—sometimes within 5
to 10 minutes and up to 25 minutes.
Once the reaction is initiated, it is selfperpetuating until all of the charge is
used up.
The electrometallurgical operation is
the primary source of potential metal
HAP emissions at the plant, and all
processes have capture systems to
capture the emissions, which are ducted
to control devices. Emission points are
primary emissions (from the combustion
zone at the top of the furnace or other
vessel), tapping emissions when molten
product is poured into a ladle for
transfer to the casting area, and fugitive
emissions from the furnace.
The metallic HAP and any
condensable organics are controlled by
particulate matter (PM) control devices,
primarily fabric filters and scrubbers.
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D. What existing federal standards
apply to ferroalloys production?
As described in 40 CFR 60.260,
subpart Z, the new source performance
standards (NSPS) for ferroalloys
production facilities apply to the
following sources: ‘‘Electric submerged
arc furnaces which produce silicon
metal, ferrosilicon, calcium silicon,
silicomanganese zirconium,
ferrochrome silicon, silvery iron, highcarbon ferrochrome, charge chrome,
standard ferromanganese,
silicomanganese, ferromanganese
silicon, or calcium carbide; and dusthandling equipment.’’ Any new or
reconstructed sources constructed after
October 21, 1974, are subject to this
proposed rule.
As described in 40 CFR 63.1650,
subpart XXX, the major source NESHAP
applies to the following sources: ‘‘All
new and existing ferromanganese and
silicomanganese production facilities
that manufacture ferromanganese or
silicomanganese and are major sources,
or are co-located at major sources of
hazardous air pollutant emissions.’’
Sources that would be subject to this
proposed area source rule are subject to
the NSPS if they have a new or
reconstructed furnace. However, sources
that are subject to the major source
NESHAP would not be covered by this
proposed area source rule.
III. Revision to the Source Category List
This proposed rule announces a
revision to the area source category list
developed under our Integrated Urban
Air Toxics Strategy pursuant to CAA
section 112(c)(3). The revision includes
changing the name of the source
category to clarify that it includes all
types of ferroalloys and adding two
additional products (calcium carbide
and silicon metal) to the source
category.
Specifically, the revision changes the
name of the listed area source category,
from ‘‘Ferroalloys Production:
Ferromanganese and Silicomanganese.’’
to ‘‘Ferroalloys Production Facilities.’’
We are making this revision to clarify
that the source category includes all
types of ferroalloys. This is simply a
change in the name of the source
category and does not change the
universe of sources that were the basis
of the area source inventory. The
underlying 1990 emissions inventory
was based on data derived from the
Toxics Release Inventory for the
standard industrial classification (SIC)
3313, Electrometallurgical Products,
except Steel. The U.S. Department of
Labor defines this SIC as follows:
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Establishments primarily engaged in
manufacturing ferro and nonferrous metal
additive alloys by electrometallurgical or
metallothermic processes, including high
percentage ferroalloys and high percentage
nonferrous additive alloys.
This SIC definition lists several
products, including ferromanganese,
ferromolybdenum, ferrosilicon,
ferrotitanium and ferrovanadium.
Therefore, this name change is being
made to be consistent with the scope of
facilities that formed the basis of the
original listing.
The source category list should be
clarified regarding ferrotitanium
production, however. There are two
processes available to produce
ferrotitanium. One is properly covered
by SIC 3313, because it is an
electrometallurgical and metallothermic
process. This process produces 35
percent ferrotitanium, but is only used
today in Russia, China, Brazil, and
India. There are no known domestic
producers. This 35 percent grade
product is produced using rutile ore
and/or illmenite ore, and aluminum is
used as the reductant. It is an
endothermic reaction that requires
external heat such as from an EAF. In
summary, this process would be
covered by SIC 3313 since it is an
electrometallurgical and metallothermic
operation that purifies and reduces a
metal compound.
In contrast, the two existing domestic
ferrotitanium producers use an
induction melting process to produce a
70 percent grade ferrotitanium. This
process uses scrap metal and is neither
a reduction nor a purification process.
These facilities were not intended to be
covered in the section 112(k) inventory
under this SIC code. Similarly, the same
induction melting process is used to
produce ferroaluminum, and this
production process is not considered
part of the ferroalloy production source
category.
As described below, after examining
the 1990 inventory and the
metallurgical operations included in the
inventory, we concluded that silicon
metal production and calcium carbide
production are appropriately covered by
the ferroalloys production source
category.
Silicon metal producers are covered
by SIC 3339, Primary Smelting and
Refining of Nonferrous Metals, Except
Copper and Aluminum. Sources
reporting to SIC 3339 were addressed in
the section 112(k) inventory for the
following metal HAP: Arsenic,
cadmium, lead, manganese, and nickel.
However, when the Primary Smelting
and Refining of Nonferrous Metals,
Except Copper and Aluminum source
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category was listed, its scope was
limited to zinc, cadmium and beryllium
smelting.1 The subsequent area source
standards that were proposed and
promulgated only address these sources.
See 40 CFR part 63, Subpart GGGGGG–
NESHAP for Primary Nonferrous Metals
Area Sources-Zinc, Cadmium, and
Beryllium. Silicon metal production
uses virtually the same equipment and
processes as ferroalloys, and was
included in the NSPS. Because silicon
metal production was not included in
the Primary Nonferrous Metals NESHAP
and because it was historically included
in the ferroalloys production source
category, we are proposing to include
silicon metal production sources in the
ferroalloys production source category.
Similarly, calcium carbide producers
report to SIC code 2819, Industrial
Inorganic Chemicals, Not Elsewhere
Classified, which includes calcium
carbide manufacturing. These data also
formed the basis for the section 112(k)
inventory and included several HAP
metals: Arsenic, cadmium, chromium,
lead, manganese, mercury, and nickel.
An area source NESHAP for various
operations in this source category is
currently under development, but most
of the sources in the category are
defined by SIC 2819, which covers more
traditional chemical industry
production operations. Calcium carbide
production uses virtually the same
equipment and processes as ferroalloys,
and was included in the NSPS. Because
of the similarities between calcium
carbide production and ferroalloys
production, we are proposing to address
calcium carbide production in this
proposed rule, as opposed to the
inorganic chemicals area source
NESHAP.
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IV. Summary of Proposed
Requirements
A. Do these proposed standards apply
to my source?
The proposed subpart YYYYYY
standards would apply to each existing
or new electrometallurgical operation
located at an area source that produces
silicon metal, ferrosilicon, ferrotitanium
using the aluminum reduction process,
ferrovanadium, ferromolybdenum,
calcium silicon, silicomanganese
zirconium, ferrochrome silicon, silvery
iron, high-carbon ferrochrome, charge
chrome, standard ferromanganese,
silicomanganese, ferromanganese
silicon, calcium carbide or other
ferroalloy products. These proposed
1 Memorandum from Barbara Driscoll, EPA, to
Urban Strategy Docket. Expanded Description of
Source Categories Listed in June 2002 for Future
Regulatory Development. November 18, 2002.
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standards do not apply to research and
development facilities, as defined in
section 112(c)(7) of the CAA.
B. When must I comply with these
proposed standards?
All existing area source facilities
subject to this proposed rule would be
required to comply with the rule
requirements no later than 180 days
after the date of publication of the final
rule in the Federal Register. We believe
that 180 days would provide sufficient
time for existing sources to comply with
the requirements of the final rule. To
our knowledge, there is no existing
facility that would be required to install
or modify emission control equipment
to meet the requirements of the final
rule. New sources would be required to
comply with these rule requirements
upon the date of publication of the final
rule in the Federal Register or upon
startup of the facility, whichever is later.
C. What are the proposed standards?
1. Electrometallurgical Operation
Visible Emissions Limit
These proposed standards establish a
limit, as measured by Method 22, on the
duration of visible emissions (VE) from
the control device(s) on the
electrometallurgical operations. The
Method 22 test is designed to measure
the amount of time that any VE are
observed during an observation period.
The owner or operator must
demonstrate that the control device
outlet emissions do not exceed 3
percent of accumulated occurrences in a
60-minute observation period. We refer
to this as the 3 percent limit throughout
this document.
2. Furnace Building Opacity Limit
These proposed standards establish a
limit for fugitive emissions, as
determined by Method 9, from the
furnace building due solely to
electrometallurgical operations. The
owner or operator must demonstrate
that the furnace building emissions do
not exhibit opacity greater than 20
percent (6-minute average), except for
one 6-minute average per hour that does
not exceed 40 percent during the 1-hour
observation period. The observation
period must include product tapping.
D. What are the initial and subsequent
testing requirements?
1. Electrometallurgical Operations VE
Limit
For each control device on an
electrometallurgical operation, the
owner or operator would be required to
conduct an initial Method 22 (Appendix
A–7 of 40 CFR part 60) VE test for at
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53167
least 60 minutes. A semiannual Method
22 test is required thereafter. In the case
of a fabric filter control device,
emissions would be observed at the
monovent or outlet stack(s), as
applicable. For ferroalloy facilities using
wet scrubbers for PM control, the
observations would be conducted at the
scrubber outlet stack. For example,
scrubber outlet emissions may be
directed to a flare or to another
combustion source such as a dryer. In
this case the outlet of the downstream
device or process would be observed.
2. Furnace Building Opacity
In order to demonstrate compliance
with the furnace building opacity
requirements, the owner or operator
would be required to conduct an initial
60-minute (ten 6-minute averages)
opacity test for fugitive emissions from
the furnace building according to the
procedures in § 63.6(h) (subpart A of the
40 CFR part 63 General Provisions) and
Method 9 of Appendix A–4 of 40 CFR
part 60. The owner or operator would
then conduct a follow up Method 9 test
every 6 months.
In order to provide flexibility to
sources and reduce the costs of
demonstrating compliance, we are
proposing to allow sources to monitor
visible emissions using a Method 22 test
in place of the semiannual Method 9
test. The Method 22 test is successful if
no visible emissions are observed for 90
percent of the readings over the furnace
cycle (tap to tap) or 60 minutes,
whichever is more. If VE are observed
greater than 10 percent of the time over
the furnace cycle or 60 minutes,
whichever is more, then the facility
must conduct a Method 9 performance
test as soon as possible, but no later
than 15 calendar days after the Method
22 test.
E. What are the monitoring
requirements?
For existing ferroalloy facilities, the
owner or operator would be required to
conduct and record daily visual
inspection of the control device outlet.
In the case of a fabric filter, the source
would observe the monovent or fabric
filter outlet stack(s) for any VE. In the
case of a wet scrubber, the source would
observe the scrubber outlet stack.
Should any of the daily observations
reveal any visible emissions, the owner
or operator must conduct a Method 22
test as described earlier within 24 hours.
The owner or operator of a new
electrometallurgical operation equipped
with a new fabric filter would be
required to install and operate a bag leak
detection system and prepare a sitespecific monitoring plan instead of
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complying with the daily visual
inspection requirements for existing
sources. In addition, existing sources
would have the option of complying
with the bag leak detection system
requirements as an alternative to the
daily visual inspections.
In case of bag leak detection system
alarm, the source would be required to
conduct a visual inspection within 1
hour. If the visual monitoring reveals
the presence of any VE, the source
would be required to conduct a Method
22 test within 24 hours of determining
the presence of any VE.
The owner or operator of a new sealed
EAF equipped with a wet scrubber2
would be required to install, operate
and maintain a continuous parameter
monitoring system (CPMS) to measure
and record the 3-hour average pressure
drop and scrubber water flow rate
instead of complying with the daily
visual inspection requirements. Existing
sources would have the option of
conducting CPMS monitoring in place
of the daily visual inspection
requirements, as well.
When operating a CPMS, if the 3-hour
average pressure drop or scrubber water
flow rate is below the minimum levels
that indicate normal operation of the
control device, the source would be
required to conduct visual monitoring of
the outlet stack(s) within 1 hour.
Manufacturer’s specifications will be
used to provide the values for normal
operation. If the visual monitoring
reveals the presence of any VE, the
source would be required to conduct a
Method 22 test within 24 hours of
determining the presence of any VE.
F. What are the notification,
recordkeeping, and reporting
requirements?
The affected new and existing sources
would be required to comply with
certain requirements of the General
Provisions (40 CFR part 63, subpart A),
which are identified in Table 1 of this
proposed rule. The General Provisions
include specific requirements for
notifications, recordkeeping, and
reporting, including provisions for a
startup, shutdown, and malfunction
plan and reports required by 40 CFR
63.6(e). Each facility would be required
to submit an Initial Notification and a
Notification of Compliance Status
according to the requirements in 40 CFR
63.9 in the General Provisions. The
owner or operator would be required to
submit the Initial Notification within
2 The exhaust gases from the sealed EAF can be
captured using lower airflows than from an open
EAF, but the temperature is higher, precluding the
use of fabric filters. Such sources use wet scrubbers
as the primary emissions control.
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120 days after publication of the final
rule in the Federal Register. The owner
or operator would be required to submit
a Notification of Compliance Status
within 90 days after the applicable
compliance date to demonstrate initial
compliance with these proposed
standards.
In addition to the records required by
40 CFR 63.10, owners and operators
would also be required to maintain
records of all monitoring data including:
• Date, place, and time of the
monitoring event
• Person conducting the monitoring
• Technique or method used
• Operating conditions during the
activity
• Results, including the date, time,
and duration of the period from the time
the monitoring indicated a problem to
the time that monitoring indicated
proper operation.
V. Rationale for This Proposed Rule
A. How did we select the source
category?
As described in section II.B, we listed
the ferroalloys production source
category under CAA section 112(c)(3) on
November 22, 2002 (67 FR 70427). The
inclusion of this source category on the
area source category list was based on
data from the CAA section 112(k)
inventory, which represents 1990 urban
air information. Ferroalloys production
was listed for its contributions toward
meeting the 90 percent requirement of
chromium compounds, manganese
compounds, and nickel compounds.
For this source category, we solicited
information on the production
operations, emission sources, and
available controls for both area and
major sources using written facility
surveys, reviews of published literature,
information gathered during the major
source NESHAP, and reviews of
operating permits. We also held
discussions with industry
representatives, State permitting
organizations, and EPA experts. This
research confirmed that the ferroalloys
production source category emits the
above-noted urban HAP, although we
found that current emissions of such
HAP are lower than the amounts
estimated in the section 112(k)
inventory.
B. How did we select the affected
source?
Affected source means the collection
of equipment and processes in the
source category or subcategory to which
the subpart applies. In selecting the
affected source for regulation, we
identified the ferroalloys production
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metal HAP emitting operations and the
quantity of metal HAP emissions from
the individual or groups of emissions
points. We concluded that designating
the electrometallurgical operation
(including EAF or other reactions
vessels such as crucibles) as the affected
source was the most appropriate
approach and consistent with existing
ferroalloys regulations (i.e., the major
source NESHAP and the NSPS). This
proposed rule includes requirements for
the control of primary, tapping, and
fugitive emissions from
electrometallurgical operations.
C. How did we address the ferroalloys
production metal HAP in this proposed
rule?
For this proposed rule, we have
selected PM as a surrogate for
ferroalloys production metal HAP. We
decided that it was not practical to
establish individual standards for each
specific type of metallic HAP that could
be present in the emissions (e.g.,
separate standards for manganese
emissions, chromium emissions, and
nickel emissions) because the types and
quantities of metal HAP can vary widely
in the raw materials. Further, and more
significantly, when released, each of the
metallic HAP compounds behaves as
PM. The control technologies used for
the control of PM emissions achieve
comparable levels of performance for
these metallic HAP emissions, i.e.,
when PM is captured, HAP metals are
captured nonpreferentially as part of the
PM. Therefore, emission standards
requiring control of PM will also
achieve comparable control of metallic
HAP emissions.
D. How was GACT determined?
As provided in CAA section 112(d)(5),
we are proposing standards representing
GACT for the ferroalloys production
source HAP emissions. As noted in
section II.A of this preamble, the statute
allows the Agency to establish standards
for area sources listed pursuant to
section 112(c) based on GACT. The
statute does not set any condition
precedent for issuing standards under
section 112(d)(5) other than that the area
source category or subcategory at issue
must be one that EPA listed pursuant to
section 112(c), which is the case here.
Moreover, all of the facilities in this
source category have good operational
controls in place. We evaluated the
control technologies that are generally
available for the ferroalloys production
area source category. We also
considered costs and economic impacts
in determining GACT. We believe the
consideration of costs and economic
impacts is especially important for the
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well-controlled ferroalloys production
area sources because, given current
well-controlled levels, requiring
additional controls would result in only
marginal reductions in emissions at very
high costs for modest incremental
improvement in control for this area
source category. We explain below in
detail our proposed GACT
determinations.
1. Electrometallurgical Operation
Visible Emission Limit
All of the known area source
electrometallurgical operations are
equipped with either fabric filters or wet
scrubbers to control PM emissions.
Major source ferroalloy producers also
utilize similar PM controls on EAF.
Most of these control devices and their
associated furnaces or other reaction
vessels have been in operation for many
years and are custom-designed and
-built. In addition, the majority of EAF
in this industry are controlled with
large, positive pressure fabric filters
because of the large volume of air that
is used to capture the primary (and
typically tapping emissions) from the
open furnaces that are the predominate
EAF-type in the U.S. In other cases,
negative pressure fabric filters are used
to control PM emissions from the
smaller specialty ferroalloy operations
and/or tapping emissions, because
lower airflow rates are needed to
capture these emissions. One existing
facility that has a sealed EAF uses a
scrubber as the primary means of
emission control. We reviewed the
existing permit limits to evaluate
whether the control devices exhibit a
similar level of control and determined
that they do. (See technical
memorandum in the docket for more
details on EAF permit requirements and
estimated PM emissions).
Based on the existing operating
permit requirements for EAF at
ferroalloys production facilities, we
found a variety of formats and units,
e.g., percent opacity, allowable PM or
PM10 emission rates (pounds per hour,
tpy, or pound per megawatt-hour), and
outlet concentrations (grains per dry
standard cubic foot (gr/dscf)). However,
as discussed below, there are technical,
cost, and implementation issues
associated with demonstrating
compliance with a PM numerical
emission limit such that it does not
constitute GACT for this source
category.
A traditional approach to
demonstrating compliance with a
numerical emissions limit is to conduct
a PM emissions performance test and
then monitor parameters of the control
device that indicate whether the control
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device is operating at least as well as it
was during the test. This approach is
particularly effective if there are
conditions that can produce variable
outlet emissions levels. However, fabric
filters that are commonly used at
ferroalloy production operations are
essentially constant concentration
devices. This means that fabric filters
are very effective (i.e., 99 percent or
more), at removing PM of all particle
sizes when properly designed and
operated. The variability of the
uncontrolled pollutant loading has very
little effect on the concentration of PM
in the exhaust of the device (see
document at https://www.epa.gov/
ttnchie1/mkb/documents/ff-pulse.pdf).
Based on an evaluation of existing
permit limits in this industry, we
believe that a fabric filter control device
would need to achieve an outlet
concentration of less than 0.01 gr/dscf to
ensure that the control device is well
operated and maintained.
We have concerns about the economic
effect of PM emissions testing for
smaller facilities. The typical EPA
Method 5 PM emissions test on a stack
costs between $3,000 and $10,000. A
positive pressure fabric filter device
typical of those used at the bulk
ferroalloys producers does not have a
stack of the type for which Method 5 is
designed. Instead, these control devices
emit essentially straight from the bags to
the atmosphere through multiple stub
stacks or a long roof vent. Conducting
representative emissions testing on such
devices requires a modified approach,
which we have described in EPA
Method 5D. The cost of conducting a
test with Method 5D is driven by the
design and size of the fabric filter outlet.
Method 5D tests on fabric filters will
cost from 3 to 10 times more than a
Method 5 test on a stack. The $10,000
to over $40,000 cost per test per control
device become a significant economic
burden for these area sources.
Given these control device
characteristics, we considered whether
an opacity or VE standard would be
GACT for this industry. There is a
correlation between PM concentration
and opacity in the fabric filter outlet
stream, and studies have shown that
particulate concentrations are
approximately zero at an opacity of
zero.3 For example, a test at a wet
cement kiln with a fabric filter showed
that when outlet concentrations were
less than 0.009 gr/dscf, opacity was less
than 2 percent. This opacity is low
enough that it would probably be
3 Study of Benefits of Opacity Monitors Applied
to Portland Cement Kilns. Prepared by Ronald
Meyers, U.S. EPA, May 15, 1991, pp. 3–1, 3–6.
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53169
observed as zero under most conditions.
This in turn would result in a very low
incidence of VE during any observation
period. A search of permits found
several examples of venturi scrubbers
also being subject to zero VE tests.
Therefore, we propose a very low
(e.g., 3 percent accumulation of VE
during the observation period) VE limit
as GACT. As described above, data
support a conclusion that a 3 percent
accumulation or less VE limit will
provide assurance that the control
device is properly designed and
operated. Further, the cost of VE testing
(less than $125 for Method 22) is
significantly less than the cost of PM
emissions testing. It is also less than the
cost of conducting a Method 9 test
(approximately $2,000 for a contractor
to conduct the test), which is why we
did not select an opacity limit as GACT.
A rule that specifies a very low VE limit
can afford to include more frequent
testing than one that has a PM emissions
limit that may require only an initial
test or at best a test only every several
years.
2. Furnace Building Opacity
In addition to control requirements,
maintaining capture efficiency is also
important in determining GACT. All of
the ferroalloys production
electrometallurgical operations are
equipped with capture systems. We lack
empirical data on their actual
performance; however, there is
precedent for establishing a VE limit
from the EAF (NSPS) or furnace
building (major source NESHAP, 20
percent opacity) as a surrogate for
performance of the capture systems.
Establishing a 20 percent opacity limit
is common in State regulations
(including Indiana, Kentucky, Michigan,
Ohio, and West Virginia) that address
foundries, smelters, EAF, and other
combustion sources. For example,
Michigan rule 336.1358 for roof monitor
VE at steel manufacturing facilities from
electric arc furnaces and blast furnaces
states:
Rule 358. (1) A person shall not cause or
permit to be discharged to the outer air, at
a steel manufacturing facility, from a roof
monitor source of emission of an electric arc
furnace, or a blast furnace, a visible emission
with a density of more than 20% opacity.
Therefore, we have determined that a 20
percent furnace building (e.g., shop)
limit is GACT for this source category.
Existing permits and regulations also
tend to provide an upper bound opacity
limit to account for variation in building
operations that could result in fugitive
emissions during the Method 9
observation period. These upper limits
range from 27 percent (Michigan
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permits for similar sources (foundries))
to 60 percent (major source ferroalloys
NESHAP, see 40 CFR 63.1653(a)). The
existing title V permit for a ferrosilicon
producer allows a single 6-minute
average not to exceed 40 percent during
the Method 9 observation period. For
this proposed area source rule, we
propose to establish an upper limit
opacity of 40 percent, limited to a single
6-minute average opacity determination.
In addition to establishing an upper
limit, we considered whether upset or
malfunction conditions such as blowing
taps, poling, and oxygen lancing of the
tap hole should be excluded from the
observation period. For example,
blowing taps are a malfunction and
occur when the pressure in the furnace
is not balanced. Similarly, both oxygen
lancing and poling are considered to be
‘‘failures of the process to operate in a
normal or usual manner’’, as described
in the March 1976 EPA document
‘‘Supplemental Information on
Standards of Performance or Ferroalloy
Production Facilities’’. We determined
that the General Provisions
requirements (40 CFR 63.6(e)) to
develop and operate according to a
startup, shutdown, and malfunction
plan would adequately address these
and other types of malfunctions that
might occur during the VE observation
period. Therefore, we do not believe it
is necessary to provide such exclusions
in this proposed rule.
E. How did we select the compliance
requirements?
We are proposing testing, monitoring,
notification, and recordkeeping
requirements to ensure compliance with
this proposed rule. These provisions are
based, in part, on requirements that
have been applied to several industries
in other rulemakings and an
understanding of how control devices
perform and can be effectively
monitored. In selecting these
requirements, we identified the
information necessary to ensure
emissions controls are maintained and
operated properly on a continuing basis.
We also evaluated more enhanced
monitoring requirements, such as the
use of bag leak detection systems, which
were required in 40 CFR part 63,
subpart XXX for new sources. We
believe the proposed requirements will
assure compliance without posing a
significant additional burden for
facilities that must implement them.
1. Electrometallurgical Operation
Equipment Standards
We are proposing that compliance
with the VE limit would be established
through an initial and then semiannual
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observation of VE using EPA Method 22.
Method 22 results record the
accumulation of time that any VE is
observed. We are proposing a 60-minute
observation period to ensure that
observations occur during
representative conditions. We are
seeking comment on whether a different
observation period might be
appropriate.
Monitoring would consist of a daily
VE observation. As described above,
properly operated and maintained fabric
filters and scrubbers should normally
operate with no VE at the outlet. If any
VE are observed, a possible problem is
indicated and a Method 22 test must be
conducted within 24 hours. If the
Method 22 test shows that the control
device emissions are above the 3
percent limit, the source would be
required to report an exceedance. This
compliance format will encourage
sources to correct control device
operational problems as soon as
possible.
For new sources equipped with fabric
filters, we are proposing use of bag leak
detection systems for monitoring. Bag
leak detection systems are typical
requirements for new sources (e.g., new
sources subject to the major source
NESHAP are required to install them)
and represent state-of-the art continuous
compliance by providing early notice of
leaking bags. These systems can be
incorporated into the design and
operation for new sources and would
not require retrofitting or duplicative
monitoring as would be the case if they
were applied to existing sources.
Existing sources also might opt to install
bag leak detection systems to monitor
performance. Sources using bag leak
detection systems would not be subject
to the daily VE requirements. Instead, a
system alarm would trigger a VE
observation within 1 hour. If any VE are
observed, the source would be required
to conduct a Method 22 test within 24
hours. Sources desiring to install a PM
emissions monitoring system (e.g., PM
continuous emissions monitoring
system) or other monitoring method can
request the Administrator’s approval of
such a plan on a case-by-case basis
under the authority of the part 63
General Provisions (§ 63.8(f)(4)(i)).
We are proposing that new sealed
EAF sources with wet scrubbers install,
maintain and operate a CPMS to
monitor pressure drop and scrubber
liquid flow rate. These systems
represent state-of-the-art continuous
compliance and can be designed into
the unit at installation. Existing sources
would be allowed to adopt CPMS as
well. Similar to bag leak detection
system monitoring, the CPMS would be
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used to provide an indication that the
wet scrubber is operating properly
instead of a required daily check of VE.
We are proposing that if the 3-hour
average pressure drop or scrubber water
flow rate is below the minimum levels
that indicate normal operation of the
control device, the source would be
required to conduct visual monitoring of
the outlet stack(s) within 1 hour.
Manufacturer’s specifications will be
used to provide the values for normal
operation. If the visual monitoring
reveals the presence of any VE, the
source must conduct a Method 22 test
within 24 hours.
2. Furnace Building Opacity
Compliance with an opacity limit for
fugitive emissions is commonly
demonstrated using a Method 9 test.
Therefore, we are proposing that initial
compliance must be demonstrated using
a certified Method 9 observer to perform
this test. We recognize that not all
facilities have a certified observer on
staff, and we are proposing that sources
would have the option of monitoring VE
using Method 22 for the subsequent
semi-annual compliance demonstration.
The test is successful if no VE are
observed for 90 percent of the readings
over the furnace cycle (tap to tap) or 60
minutes, whichever is more. If VE are
observed greater than 10 percent of the
time over the furnace cycle or 60
minutes, whichever is more, then the
facility must conduct a Method 9 test as
soon as possible, but no later than 15
calendar days after the Method 22 test.
We are proposing this compliance
alternative because we are trying to
reduce the potential compliance burden
on sources. To the extent that sources
have certified Method 9 observers
already on staff for other reasons, they
might choose to continue to
demonstrate semiannual compliance
with Method 9 observation. Other
sources might choose to hire a
contractor to conduct both the initial
Method 9 and the subsequent
observations rather than devote inhouse resources. However, we have
assumed that some sources would
choose to hire a contractor to do the
initial compliance observation, but
might want to conduct the semiannual
observations using in-house staff if they
could avoid the cost of keeping a
certified Method 9 reader on staff. The
Method 22 alternative allows the use of
this potentially more economical test,
but a Method 9 test would be required
in the event that the VE observed using
Method 22 exceed 10 percent of the
time in the observation period.
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F. How did we decide to exempt this
area source category from title V
permitting requirements?
We are proposing exemption from
title V permitting requirements for
affected facilities in the ferroalloys
production area source category for the
reasons described below.
Section 502(a) of the CAA provides
that the Administrator may exempt an
area source category from title V if he
determines that compliance with title V
requirements is ‘‘impracticable,
infeasible, or unnecessarily
burdensome’’ on an area source
category. See CAA section 502(a). In
December 2005, in a national
rulemaking, EPA interpreted the term
‘‘unnecessarily burdensome’’ in CAA
section 502 and developed a four-factor
balancing test for determining whether
title V is unnecessarily burdensome for
a particular area source category, such
that an exemption from title V is
appropriate. See 70 FR 75320, December
19, 2005 (‘‘Exemption Rule’’).
The four factors that EPA identified in
the Exemption Rule for determining
whether title V is ‘‘unnecessarily
burdensome’’ on a particular area source
category include: (1) Whether title V
would result in significant
improvements to the compliance
requirements, including monitoring,
recordkeeping, and reporting that are
proposed for an area source category (70
FR 75323); (2) whether title V
permitting would impose significant
burdens on the area source category and
whether the burdens would be
aggravated by any difficulty the sources
may have in obtaining assistance from
permitting agencies (70 FR 75324); (3)
whether the costs of title V permitting
for the area source category would be
justified, taking into consideration any
potential gains in compliance likely to
occur for such sources (70 FR 75325);
and (4) whether there are
implementation and enforcement
programs in place that are sufficient to
assure compliance with the proposed
NESHAP for the area source category,
without relying on title V permits (70
FR 75326).
In discussing these factors in the
Exemption Rule, we further explained
that we considered on ‘‘a case-by-case
basis the extent to which one or more
of the four factors supported title V
exemptions for a given source category,
and then we assessed whether
considered together those factors
demonstrated that compliance with title
V requirements would be ‘unnecessarily
burdensome’ on the category, consistent
with section 502(a) of the Act.’’ See 70
FR 75323. Thus, in the Exemption Rule,
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we explained that not all of the four
factors must weigh in favor of
exemption for EPA to determine that
title V is unnecessarily burdensome for
a particular area source category.
Instead, the factors are to be considered
in combination, and EPA determines
whether the factors, taken together,
support an exemption from title V for a
particular source category.
In the Exemption Rule, in addition to
determining whether compliance with
title V requirements would be
unnecessarily burdensome on an area
source category, we considered,
consistent with the guidance provided
by the legislative history of section
502(a), whether exempting the area
source category would adversely affect
public health, welfare or the
environment. See 70 FR 15254–15255,
March 25, 2005. We have determined
that the proposed exemption from title
V would not adversely affect public
health, welfare and the environment.
Our rationale for this decision follows
here.
In considering the proposed
exemption from title V requirements for
sources in the category affected by this
proposed rule, we first compared the
title V monitoring, recordkeeping, and
reporting requirements (factor one) to
the requirements in this proposed
NESHAP for the ferroalloys production
area source category. Title V requires
periodic monitoring to ensure
compliance. This proposed standard
would provide for monitoring in the
form of VE observations and opacity
testing that would assure compliance
with the requirements of this proposed
rule. This proposed NESHAP would
also require the preparation of an
annual compliance certification report
and submission of this report if there are
any deviations during the year, which
will identify for the agency
implementing this rule those facilities
with compliance issues, in the same
way as a title V permit. Records would
be required to ensure that the
compliance requirements are followed
and any needed corrective actions are
taken, including such records as results
of the visual emissions and opacity tests
and the resulting corrective actions such
as replacing a torn fabric filter bag.
Therefore, this proposed rule contains
monitoring sufficient to assure
compliance with the requirements of
this proposed rule.
We also considered the extent to
which title V could potentially enhance
compliance for area sources covered by
this proposed rule through
recordkeeping or reporting
requirements. We have considered the
various title V recordkeeping and
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reporting requirements, including
requirements for a 6-month monitoring
report, deviation reports, and an annual
certification in 40 CFR 70.6 and 71.6.
For any affected ferroalloys production
facility, this proposed NESHAP would
require an initial notification and an
initial and annual notification of
compliance status. This proposed
NESHAP would further require affected
facilities to maintain records showing
compliance with the required standards
and compliance requirements. This
proposed NESHAP also would require
sources to comply with the
requirements in the part 63 General
Provision for startup, shutdown, and
malfunction plans, reports, and records
in 40 CFR 63.6(e)(3); see Table 1 of this
proposed rule. When a startup,
shutdown, and malfunction report must
be submitted, it must consist of a letter
containing the name, title, and signature
of the owner or operator or other
responsible official who is certifying its
accuracy. The information that would
be required in the notifications, reports,
and records is similar to the information
that would be provided in the deviation
reports required under 40 CFR 70.6(a)(3)
and 40 CFR 71.6(a)(3).
We believe the monitoring,
recordkeeping, and reporting
requirements in this proposed rule are
sufficient to assure compliance with the
requirements of this proposed rule.
Therefore, we conclude that title V
would not result in significant
improvements to the compliance
requirements we are proposing for this
area source category.
For the second factor, we must
determine whether title V permitting
would impose a significant burden on
the area sources in the category and
whether that burden would be
aggravated by any difficulty the source
may have in obtaining assistance from
the permitting agency. Subjecting any
source to title V permitting imposes
certain burdens and costs that do not
exist outside of the title V program. EPA
has estimated that the average annual
cost of obtaining and complying with a
title V permit is $9,500 per source.4 See
Information Collection Request (ICR) for
Part 70 Operating Permit Regulations,
April 2007, EPA ICR Number 1587.07.
EPA does not have specific estimates for
the burdens and costs of permitting the
4 This value is higher than the permitting cost
estimate discussed in other recent area source
proposal packages because it is based on an
updated analysis of the reporting burden. However,
this value is based on an understanding that most
of the title V permits that are currently in
development are renewals. A new title V permit
would likely have a higher average cost of
development.
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ferroalloys production area sources;
however, there are certain activities
associated with the part 70 and 71 rules.
These activities are mandatory and
impose burdens on the facility. They
include reading and understanding
permit program guidance and
regulations; obtaining and
understanding permit application forms;
answering follow-up questions from
permitting authorities after the
application is submitted; reviewing and
understanding the permit; collecting
records; preparing and submitting
monitoring reports on a 6-month or
more frequent basis; preparing and
submitting prompt deviation reports, as
defined by the State, which may include
a combination of written, verbal, and
other communications methods;
collecting information, preparing, and
submitting the annual compliance
certification; preparing applications for
permit revisions every 5 years; and, as
needed, preparing and submitting
applications for permit revisions. In
addition, although not required by the
permit rules, many sources obtain the
contractual services of consultants to
help them understand and meet the
permitting program’s requirements. The
ICR for part 70 provides additional
information on the overall burdens and
costs, as well as the relative burdens of
each activity. Also, for a more
comprehensive list of requirements
imposed on part 70 sources (hence,
burden on sources), see the
requirements of 40 CFR 70.3, 70.5, 70.6,
and 70.7.
In assessing the second factor for the
three existing ferroalloys production
facilities that do not currently have title
V permits (two of whom are small
businesses), we examined the potential
cost implications for the source
category. At a cost of $9,500 per facility
to obtain and maintain a title V permit,
the cost of permits would exceed the
estimated total annualized cost of
complying with the standards
(approximately $6,100 per facility).
Thus, we believe that the second factor
supports the proposed title V exemption
for ferroalloys production facilities.
The third factor, which is closely
related to the second factor, is whether
the costs of title V permitting for these
area sources would be justified, taking
into consideration any potential gains in
compliance likely to occur for such
sources. We explained for the second
factor that the costs of compliance with
title V would impose a significant
burden on the sources that would be
required to obtain a title V permit. We
also believe in considering the first
factor that, while title V might impose
additional requirements, the
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monitoring, recordkeeping and
reporting requirements in the proposed
NESHAP would assure compliance with
the standards imposed in the NESHAP.
In addition, in our consideration of the
fourth factor discussed below, we find
that there are adequate implementation
and enforcement programs in place to
assure compliance with the NESHAP.
Because the costs of compliance with
title V are so high, and the potential for
gains in compliance is low, we propose
that title V permitting is not justified for
this source category. Accordingly, the
third factor supports the proposed title
V exemption for ferroalloys production
area sources.
The fourth factor we considered in
determining if title V is unnecessarily
burdensome is whether there are
implementation and enforcement
programs in place that are sufficient to
assure compliance with the NESHAP
without relying on title V permits.
Seven of the 10 existing facilities
already have title V permits because of
their criteria pollutant emissions
(primarily sulfur dioxide). These
sources would continue to maintain
their title V permits, which would be
modified to include the NESHAP
requirements, once it is promulgated.
For those three sources that currently
lack title V permits, all have State
construction and/or operating permits
that already require controls and
compliance assurance similar to this
NESHAP. We also note that EPA retains
authority to enforce this NESHAP
anytime under CAA sections 112, 113
and 114. We further note that small
business assistance programs required
by CAA section 507 may be used to
assist area sources that have been
exempted from title V permitting. Also,
States and EPA often conduct voluntary
compliance assistance, outreach, and
education programs (compliance
assistance programs), which are not
required by statute. These additional
programs would supplement and
enhance the success of compliance with
this area source NESHAP. We believe
that the statutory requirements for
implementation and enforcement of this
NESHAP by the delegated States and
EPA, combined with the additional
assistance programs, would be sufficient
to assure compliance with this area
source NESHAP without relying on title
V permitting.
In applying the fourth factor in the
Exemption Rule, where EPA had
deferred action on the title V exemption
for several years, we had enforcement
data available to demonstrate that States
were not only enforcing the provisions
of the area source NESHAP that we
exempted, but that the States were also
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providing compliance assistance to
assure that the area sources were in the
best position to comply with the
NESHAP. See 70 FR 75325–75326. In
proposing this rule, we do not have
similar data available on the specific
enforcement as in the Exemption Rule,
but we have no reason to think that
States will be less diligent in enforcing
this NESHAP. See 70 FR 75326. In fact,
States must have adequate programs to
enforce the section 112 regulations and
provide assurances that they will
enforce all NESHAP before EPA will
delegate the program. See 40 CFR part
63, General Provisions, subpart E.
In light of all the information
presented here, we believe that there are
implementation and enforcement
programs in place that are sufficient to
assure compliance with the Ferroalloys
Production NESHAP without relying on
title V permitting. Balancing the four
factors for this area source category
strongly supports the proposed finding
that title V is unnecessarily
burdensome. While title V might add
additional compliance requirements if
imposed, we believe that there would
not be significant improvements to the
compliance requirements in the
NESHAP because the requirements in
this proposed rule are specifically
designed to assure compliance with the
emission standards established in the
rule.
We further maintain that the potential
economic costs of compliance with title
V would impose a significant burden on
the sources that would be newly
required to obtain title V permits. In
addition, these high relative costs would
not be justified given that there is likely
to be little or no potential gain in
compliance if title V were required.
And, finally, there are adequate
implementation and enforcement
programs in place to assure compliance
with the NESHAP. Thus, we propose
that title V permitting is ‘‘unnecessarily
burdensome’’ for the ferroalloys
production area source category.
In addition to evaluating whether
compliance with title V requirements is
‘‘unnecessarily burdensome,’’ EPA also
considered, consistent with guidance
provided by the legislative history of
section 502(a), whether exempting the
ferroalloy production area source
category from title V requirements
would adversely affect public health,
welfare, or the environment. Exemption
of the ferroalloys production area source
category from title V requirements
would not adversely affect public
health, welfare, or the environment
because the level of control would
remain the same if a permit were
required. The title V permit program
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does not impose new substantive air
quality control requirements on sources,
but instead requires that certain
procedural measures be followed,
particularly with respect to determining
compliance with applicable
requirements. As stated in our
consideration of factor one for this
category, title V would not lead to
significant improvements in the
compliance requirements applicable to
existing or new area sources.
Furthermore, one of the primary
purposes of the title V permitting
program is to clarify, in a single
document, the various and sometimes
complex regulations that apply to
sources in order to improve
understanding of these requirements
and to help sources achieve compliance
with the requirements. In this case,
however, we do not believe that a title
V permit is necessary to understand the
requirements applicable to these area
sources. We also have no reason to think
that new sources would be substantially
different from the existing sources.
Finally, 7 of the 10 existing sources
already have title V permits and any
incremental environmental benefit
would only result from imposing title V
requirements on the remaining sources,
which are already covered by State
construction and/or operating permits.
Based on this analysis, we believe that
title V exemptions for ferroalloys
production area sources would not
adversely affect public health, welfare,
or the environment for all of the reasons
previously explained.
For the reasons stated here, we are
proposing to exempt the ferroalloys
production area source categories from
title V permitting requirements.
VI. Summary of Impacts of These
Proposed Standards
Affected sources are well-controlled
and our proposed GACT determination
reflects such controls. Compared to the
early 1990s when we evaluated this
industry as part of the development of
the major source rule, we believe that
sources have improved their level of
control and reduced emissions due to
State permitting requirements or actions
taken to improve efficiency and/or
reduce costs. For example, sources have
reported improved capture of tapping
emissions, improved process controls
that minimize upset conditions, and
improvements in fabric filter technology
such as installation of Goretex bags.
We estimate that the only impact
associated with this proposed rule is the
compliance requirements (monitoring,
reporting, recordkeeping and testing)
which is estimated to be approximately
$6,100 per facility.
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VII. Statutory and Executive Order
Reviews
A. Executive Order 12866: Regulatory
Planning and Review
This action is not a ‘‘significant
regulatory action’’ under the terms of
Executive Order 12866 (58 FR 51735,
October 4, 1993) and is therefore not
subject to review under the Executive
Order.
B. Paperwork Reduction Act
The information collection
requirements in this proposed rule have
been submitted for approval to OMB
under the Paperwork Reduction Act, 44
U.S.C. 3501 et seq. The ICR document
prepared by EPA has been assigned EPA
ICR number 2303.01.
The recordkeeping and reporting
requirements in this proposed rule are
based on the requirements in EPA’s
NESHAP General Provisions (40 CFR
part 63, subpart A). The recordkeeping
and reporting requirements in the
General Provisions are mandatory
pursuant to section 114 of the CAA (42
U.S.C 7414). All information other than
emissions data submitted to EPA
pursuant to the information collection
requirements for which a claim of
confidentiality is made is safeguarded
according to CAA section 114(c) and the
Agency’s implementing regulations at
40 CFR part 2, subpart B.
This proposed NESHAP would
require ferroalloys production area
sources to submit an Initial Notification
and a Notification of Compliance Status
according to the requirements in 40 CFR
63.9 of the General Provisions (subpart
A). Records would be required to
demonstrate compliance with the
opacity and VE requirements. The
owner or operator of a ferroalloys
production facility also is subject to
notification and recordkeeping
requirements in 40 CFR 63.9 and 63.10
of the General Provisions (subpart A),
although we are proposing that annual
compliance reports are sufficient
instead of semiannual reports.
The annual burden for this
information collection averaged over the
first three years of this ICR is estimated
to be a total of 819 labor hours per year
at a labor cost of $61,122 or
approximately $6,100 per facility. The
average annual reporting burden is 26
hours per response, with approximately
3 responses per facility for 10
respondents. There are no capital and
operating and maintenance costs
associated with the proposed rule
requirements for existing sources.
Burden is defined at 5 CFR 1320.3(b).
An agency may not conduct or
sponsor, and a person is not required to
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respond to, a collection of information
unless it displays a currently valid OMB
control number. The OMB control
numbers for EPA’s regulations in 40
CFR are listed in 40 CFR part 9.
To comment on the Agency’s need for
this information, the accuracy of the
provided burden estimates, and any
suggested methods for minimizing
respondent burden, EPA has established
a public docket for this proposed rule,
which includes this ICR, under Docket
ID number [EPA–HQ–OAR–2008–0154].
Submit any comments related to the ICR
to EPA and OMB. See ADDRESSES
section at the beginning of this proposed
rule for where to submit comments to
EPA. Send comments to OMB at the
Office of Information and Regulatory
Affairs, Office of Management and
Budget, 725 17th Street, NW.,
Washington, DC 20503, Attention: Desk
Office for EPA. Since OMB is required
to make a decision concerning the ICR
between 30 and 60 days after September
15, 2008, a comment to OMB is best
assured of having its full effect if OMB
receives it by October 15, 2008. The
final rule will respond to any OMB or
public comments on the information
collection requirements contained in
this proposal.
C. Regulatory Flexibility Act
The Regulatory Flexibility Act
generally requires an agency to prepare
a regulatory flexibility analysis of any
rule subject to notice and comment
rulemaking requirements under the
Administrative Procedure Act or any
other statute unless the agency certifies
that the rule would not have a
significant economic impact on a
substantial number of small entities.
Small entities include small businesses,
small not-for-profit enterprises, and
small governmental jurisdictions.
For the purposes of assessing the
impacts of this proposed rule on small
entities, small entity is defined as: (1) A
small business that meets the Small
Business Administration size standards
for small businesses found at 13 CFR
121.201 (less than 750 employees for
NAICS 331112 and 331419 and less
than 1,000 employees for NAICS
325188); (2) a small governmental
jurisdiction that is a government of a
city, county, town, school district, or
special district with a population of less
than 50,000; and (3) a small
organization that is any not-for-profit
enterprise which is independently
owned and operated and is not
dominant in its field.
After considering the economic
impacts of this proposed rule on small
entities, I certify that this action will not
have a significant economic impact on
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a substantial number of small entities.
This proposed rule is estimated to
impact 10 area source ferroalloys
production facilities that are currently
operating. We estimate that five of these
facilities may be small entities. We have
determined that small entity compliance
costs, as assessed by the facilities’ costto-sales ratio, are expected to be less
than 0.02 percent. The costs are so small
that the impact is not expected to be
significant. Although this proposed rule
contains requirements for new area
sources, we are not aware of any new
area sources being constructed now or
planned in the next 3 years, and
consequently, we did not estimate any
impacts for new sources.
Although this proposed rule will not
have a significant economic impact on
a substantial number of small entities,
EPA nonetheless has tried to reduce the
impact of this proposed rule on small
entities. The standards represent
practices and controls that are common
throughout the ferroalloys production
industry. The standards also require
only the essential recordkeeping and
reporting needed to demonstrate and
verify compliance. These standards
were developed based on information
obtained from small businesses in our
surveys, consultation with small
business representatives on the State
and national level, and industry
representatives that are affiliated with
small businesses.
We continue to be interested in the
potential impacts of this proposed
action on small entities and welcome
comments on issues related to such
impacts.
D. Unfunded Mandates Reform Act
This proposed rule does not contain
a Federal mandate that may result in
expenditures of $100 million or more
for State, local, and tribal governments,
in the aggregate, or the private sector in
any one year. The average cost per
facility to comply with this proposed
rule’s monitoring and compliance
requirements is approximately $6,100
for the 10 existing facilities. This
proposed action is not subject to the
requirements of sections 202 and 205 of
the UMRA.
This proposed rule is also not subject
to the requirements of section 203 of
UMRA because it contains no regulatory
requirements that might significantly or
uniquely affect small governments. This
proposed rule contains no requirements
that apply to such governments,
imposes no obligations upon them, and
would not result in expenditures by
them of $100 million or more in any one
year or any disproportionate impacts on
them.
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E. Executive Order 13132: Federalism
Executive Order 13132 (64 FR 43255,
August 10, 1999) requires EPA to
develop an accountable process to
ensure ‘‘meaningful and timely input by
State and local officials in the
development of regulatory policies that
have federalism implications.’’ ‘‘Policies
that have federalism implications’’ is
defined in the Executive Order to
include regulations that have
‘‘substantial direct effects on the States,
on the relationship between the national
government and the States, or on the
distribution of power and
responsibilities among the various
levels of government.’’
This proposed rule does not have
federalism implications. It will not have
substantial direct effects on the States,
on the relationship between the national
government and the States, or on the
distribution of power and
responsibilities among the various
levels of government, as specified in
Executive Order 13132. This proposed
rule does not impose any requirements
on State and local governments. Thus,
Executive Order 13132 does not apply
to this proposed rule.
In the spirit of Executive Order 13132,
and consistent with EPA policy to
promote communications between EPA
and State and local governments, EPA
specifically solicits comment on this
proposed rule from State and local
officials.
F. Executive Order 13175: Consultation
and Coordination With Indian Tribal
Governments
This proposed action does not have
tribal implications, as specified in
Executive Order 13175 (65 FR 67249,
November 9, 2000). This proposed rule
imposes no requirements on tribal
governments. Thus, Executive Order
13175 does not apply to this action. EPA
specifically solicits additional comment
on this proposed action from tribal
officials.
G. Executive Order 13045: Protection of
Children From Environmental Health
and Safety Risks
EPA interprets Executive Order 13045
(62 F.R. 19885, April 23, 1997) as
applying to those regulatory actions that
concern health or safety risks, such that
the analysis required under section 5–
501 of the Order has the potential to
influence the regulation. This proposed
action is not subject to Executive Order
13045 because it is based solely on
technology performance.
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H. Executive Order 13211: Actions
Concerning Regulations That
Significantly Affect Energy Supply,
Distribution, or Use
This proposed action is not subject to
Executive Order 13211 (66 FR 28355
(May 22, 2001)), because it is not a
significant regulatory action under
Executive Order 12866.
I. National Technology Transfer
Advancement Act
Section 12(d) of the National
Technology Transfer and Advancement
Act of 1995 (‘‘NTTAA’’), Public Law No.
104–113 (15 U.S.C. 272 note) directs
EPA to use voluntary consensus
standards (VCS) in its regulatory
activities unless to do so would be
inconsistent with applicable law or
otherwise impractical. VCS are
technical standards (e.g., materials
specifications, test methods, sampling
procedures, and business practices) that
are developed or adopted by VCS
bodies. NTTAA directs EPA to provide
Congress, through OMB, explanations
when the Agency decides not to use
available and applicable VCS.
This proposed rulemaking involves
technical standards. Therefore, the
Agency conducted a search to identify
potentially applicable VCS. However,
we identified no such standards, and
none were brought to our attention in
comments. Therefore, EPA has decided
to use EPA Methods 9 and 22 in this
proposed rule.
EPA welcomes comments on this
aspect of the proposed rulemaking and,
specifically, invites the public to
identify potentially-applicable VCS and
to explain why such standards should
be used in this regulation.
Under § 63.7(f) and § 63.8(f) of subpart
A of the General Provisions, a source
may apply to EPA for permission to use
alternative test methods or alternative
monitoring requirements in place of any
required testing methods, performance
specifications, or procedures.
J. Executive Order 12898: Federal
Actions To Address Environmental
Justice in Minority Populations and
Low-Income Populations
Executive Order 12898 (59 FR 7629,
February 16, 1994) establishes Federal
executive policy on environmental
justice. Its main provision directs
Federal agencies, to the greatest extent
practicable and permitted by law, to
make environmental justice part of their
mission by identifying and addressing,
as appropriate, disproportionately high
and adverse human health or
environmental effects of their programs,
policies, and activities on minority
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populations and low-income
populations in the United States.
EPA has determined that this
proposed rule will not have
disproportionately high and adverse
human health or environmental effects
on minority or low-income populations
because it increases the level of
environmental protection for all affected
populations without having any
disproportionately high and adverse
human health or environmental effects
on any population, including any
minority or low-income population.
This proposed rule will establish
national standards for the ferroalloys
production area source category.
63.11531 Who implements and enforces
this subpart?
63.11532 What definitions apply to this
subpart?
63.11533–63.11543 [Reserved]
Table 1 to Subpart YYYYYY of Part 63—
Applicability of General Provisions
List of Subjects in 40 CFR Part 63
§ 63.11524
Environmental protection, Air
pollution control, Hazardous
substances, Reporting and
recordkeeping requirements.
(a) You are subject to this subpart if
you own or operate a ferroalloys
production facility that is an area source
of hazardous air pollutant (HAP)
emissions. A ferroalloys production
facility manufactures silicon metal,
ferrosilicon, ferrotitanium using the
aluminum reduction process,
ferrovanadium, ferromolybdenum,
calcium silicon, silicomanganese
zirconium, ferrochrome silicon, silvery
iron, high-carbon ferrochrome, charge
chrome, standard ferromanganese,
silicomanganese, ferromanganese
silicon, calcium carbide or other
ferroalloy products using
electrometallurgical operations
including electric arc furnaces (EAFs) or
other reaction vessels.
(b) The provisions of this subpart
apply to each existing and new
electrometallurgical operation affected
source as defined in paragraphs (b)(1)
and (b)(2) of this section.
(1) An electrometallurgical operation
affected source is existing if you
commenced construction or
reconstruction of the EAF or other
reaction vessel on or before September
15, 2008.
(2) An electrometallurgical operation
affected source is new if you
commenced construction or
reconstruction of the EAF other reaction
vessel after September 15, 2008.
(c) This subpart does not apply to
research or laboratory facilities as
defined in section 112(c)(7) of the Clean
Air Act (CAA).
(d) You are exempt from the
obligation to obtain a permit under 40
CFR part 70 or 40 CFR part 71, provided
you are not otherwise required by law
to obtain a permit under 40 CFR 70.3(a)
or 40 CFR 71.3. Notwithstanding the
previous sentence, you must continue to
comply with the provisions of this
subpart.
Dated: September 9, 2008.
Stephen L. Johnson,
Administrator.
For the reasons stated in the
preamble, title 40, chapter I, part 63 of
the Code of Federal Regulations is
proposed to be amended as follows:
PART 63—[AMENDED]
1. The authority citation for part 63
continues to read as follows:
Authority: 42 U.S.C. 7401 et seq.
Subpart A—[Amended]
2. Part 63 is amended by adding
subpart YYYYYY to read as follows:
Subpart YYYYYY—Revision of Source
Category List for Standards Under Section
112(k) of the Clean Air Act; and National
Emission Standards for Hazardous Air
Pollutants for Area Sources: Ferroalloys
Production Facilities
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Applicability and Compliance Dates
Sec.
63.11524 Am I subject to this subpart?
63.11525 What are my compliance dates?
Standards, Monitoring, and Compliance
Requirements
63.11526 What are the standards for new
and existing ferroalloys production
facilities?
63.11527 What are the monitoring
requirements for new and existing
sources?
63.11528 What are the performance test and
compliance requirements for new and
existing sources?
63.11529 What are the notification,
reporting, and recordkeeping
requirements?
Other Requirements and Information
63.11530 What parts of the General
Provisions apply to my facility?
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Subpart YYYYYY—Revision of Source
Category List for Standards Under
Section 112(k) of the Clean Air Act;
and National Emission Standards for
Hazardous Air Pollutants for Area
Sources: Ferroalloys Production
Facilities
Applicability and Compliance Dates
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Am I subject to this subpart?
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§ 63.11525
dates?
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What are my compliance
(a) If you own or operate an existing
affected source, you must achieve
compliance with the applicable
provisions of this subpart by no later
than 180 days after the date of
publication of the final rule in the
Federal Register.
(b) If you start up a new affected
source on or before the date of
publication of the final rule in the
Federal Register, you must achieve
compliance with the applicable
provisions of this subpart by no later
than the date of publication of the final
rule in the Federal Register.
(c) If you start up a new affected
source after the date of publication of
the final rule in the Federal Register,
you must achieve compliance with the
applicable provisions of this subpart
upon startup of your affected source.
Standards, Monitoring, and
Compliance Requirements
§ 63.11526 What are the standards for new
and existing ferroalloys production
facilities?
(a) You must not discharge to the
atmosphere visible emissions (VE) from
the control device that exceed 3 percent
of accumulated occurrences in a 60minute observation period.
(b) You must not discharge to the
atmosphere fugitive PM emissions from
the furnace building containing the
electrometallurgical operations that
exhibit opacity greater than 20 percent
(6-minute average), except for one 6minute average per hour that does not
exceed 40 percent.
§ 63.11527 What are the monitoring
requirements for new and existing sources?
(a) EAF Equipped with Fabric Filters.
(1) You must conduct daily visual
monitoring of the monovent or fabric
filter outlet stack(s) for any VE.
(2) If the daily visual monitoring
reveals the presence of any VE, you
must conduct a Method 22 (Appendix
A–7 of 40 CFR part 60) test following
the requirements of § 63.11528(b)(1)
within 24 hours of determining the
presence of any VE.
(3) If you own or operate an existing
affected source, you may install,
operate, and maintain a bag leak
detection system for each fabric filter as
an alternative to the monitoring
requirements in paragraph (a)(1) of this
section. If you own or operate a new
affected source, you must install,
operate, and maintain a bag leak
detection system for each fabric filter
according to the requirements in
paragraphs (a)(3)(i) through (a)(3)(vii) of
this section. Such source is not subject
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to the requirements in paragraphs (a)(1)
and (a)(2) of this section.
(i) The system must be certified by the
manufacturer to be capable of detecting
emissions of PM at concentrations of 10
milligrams per actual cubic meter
(0.00044 grains per actual cubic foot) or
less.
(ii) The bag leak detection system
sensor must provide output of relative
PM loadings and the owner or operator
shall continuously record the output
from the bag leak detection system using
a strip chart recorder, data logger, or
other means.
(iii) The system must be equipped
with an alarm that will sound when an
increase in relative PM loadings is
detected over the alarm set point
established in the operation and
maintenance plan, and the alarm must
be located such that it can be heard by
the appropriate plant personnel.
(iv) The initial adjustment of the
system must, at minimum, consist of
establishing the baseline output by
adjusting the sensitivity (range) and the
averaging period of the device, and
establishing the alarm set points. If the
system is equipped with an alarm delay
time feature, you also must adjust the
alarm delay time.
(v) Following the initial adjustment,
do not adjust the sensitivity or range,
averaging period, alarm set point, or
alarm delay time, except that, once per
quarter, you may adjust the sensitivity
of the bag leak detection system to
account for seasonal effects including
temperature and humidity.
(vi) For fabric filters that are
discharged to the atmosphere through a
stack, the bag leak detector sensor must
be installed downstream of the fabric
filter and upstream of any wet scrubber.
(vii) Where multiple detectors are
required, the system’s instrumentation
and alarm may be shared among
detectors.
(4) When operating a bag leak
detection system, if an alarm sounds,
conduct visual monitoring of the
monovent or fabric filter outlet stack(s)
as required in paragraph (a)(1) of this
section within 1 hour. If the visual
monitoring reveals the presence of any
VE, you must conduct a Method 22 test
following the requirements of
§ 63.11528(b)(1) within 24 hours of
determining the presence of any VE.
(5) You must prepare a site-specific
monitoring plan for each bag leak
detection system. You must operate and
maintain each bag leak detection system
according to the plan at all times. Each
plan must address all of the items
identified in paragraphs (a)(5)(i) through
(a)(5)(v) of this section.
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(i) Installation of the bag leak
detection system.
(ii) Initial and periodic adjustment of
the bag leak detection system including
how the alarm set-point will be
established.
(iii) Operation of the bag leak
detection system including quality
assurance procedures.
(iv) Maintenance of the bag leak
detection system including a routine
maintenance schedule and spare parts
inventory list.
(v) How the bag leak detection system
output will be recorded and stored.
(b) EAF Equipped with Wet Scrubbers.
(1) You must conduct daily visual
monitoring of the wet scrubber outlet
stack(s) for any VE.
(2) If the daily visual monitoring
reveals the presence of any VE, you
must conduct a Method 22 (Appendix
A–7 of 40 CFR part 60) test following
the requirements of § 63.11528(b)(1)
within 24 hours of determining the
presence of any VE.
(3) If you own or operate an existing
affected source, you may install, operate
and maintain a continuous parameter
monitoring system (CPMS) to measure
and record the 3-hour average pressure
drop and scrubber water flow rate as an
alternative to the monitoring
requirements specified in paragraph
(b)(1) of this section. If you own or
operate a new sealed EAF affected
source, you must install, operate, and
maintain a CPMS for each wet scrubber.
Such source is not subject to the
requirements in paragraph (b)(1) of this
section.
(4) When operating a CPMS, if the 3hour average pressure drop or scrubber
water flow rate is below the minimum
levels that indicate normal operation of
the control device, conduct visual
monitoring of the outlet stack(s) as
required by paragraph (b)(1) of this
section within 1 hour. Manufacturer’s
specifications for pressure drop and
liquid flow rate will be used to
determine normal operations. If the
visual monitoring reveals the presence
of any VE, you must conduct a Method
22 (Appendix A–7 of 40 CFR part 60)
test following the requirements of
§ 63.11528(b)(1) within 24 hours of
determining the presence of any VE.
§ 63.11528 What are the performance test
and compliance requirements for new and
existing sources?
(a) Initial Compliance Demonstration
Deadlines. You must conduct an initial
Method 22 (Appendix A–7 of 40 CFR
part 60) test following the requirements
of paragraph (b)(1) of this section of
each existing electrometallurgical
operation control device and an initial
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Method 9 observation following the
requirements of paragraph(c)(1) of this
section from the furnace building due to
electrometallurgical operations no later
than 60 days after your applicable
compliance date. For any new
electrometallurgical operation control
device, you must conduct an initial
Method 22 test following the
requirements of paragraph (b)(1) of this
section within 15 days of startup of the
control device.
(b) Visible Emissions Limit
Compliance Demonstration.
(1) You must conduct a Method 22
(Appendix A–7 of 40 CFR part 60) test
to determine that VE from the control
device do not exceed the emission
standard specified in § 63.11526(a). For
a fabric filter, conduct the test for at
least 60 minutes at the fabric filter
monovent or outlet stack(s), as
applicable. For a wet scrubber, conduct
the test for at least 60 minutes at the
outlet stack(s).
(2) You must conduct a semiannual
Method 22 test using the procedures
specified in paragraph (b)(1) of this
section.
(c) Furnace Building Opacity.
(1) You must conduct an opacity test
for fugitive emissions from the furnace
building according to the procedures in
§ 63.6(h) and Method 9 (Appendix A–4
of 40 CFR part 60). The test must be
conducted for at least 60 minutes and
shall include tapping the furnace or
reaction vessel. The observation must be
focused on the part of the building
where electrometallurgical operation
fugitive emissions are most likely to be
observed.
(2) Conduct subsequent Method 9
tests no less frequently than every 6
months and each time you make a
process change likely to increase
fugitive emissions.
(3) As an alternative to the Method 9
performance test, you may monitor VE
using Method 22 (Appendix A–7 of 40
CFR part 60) for subsequent semiannual compliance demonstrations. The
Method 22 test is successful if no VE are
observed for 90 percent of the readings
over the furnace cycle (tap to tap) or 60
minutes, whichever is more. If VE are
observed greater than 10 percent of the
time over the furnace cycle or 60
minutes, whichever is more, then the
facility must conduct another test as
soon as possible, but no later than 15
calendar days after the Method 22 test
using Method 9 (Appendix A–4 of 40
CFR part 60) as specified in paragraph
(c)(1) of this section.
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§ 63.11529 What are the notification,
reporting, and recordkeeping
requirements?
(a) Initial Notification. You must
submit the Initial Notification required
by § 63.9(b)(2) of the General Provisions
no later than 120 days after the date of
publication of the final rule in the
Federal Register. The Initial
Notification must include the
information specified in § 63.9(b)(2)(i)
through (b)(2)(iv).
(b) Notification of Compliance Status.
You must submit a Notification of
Compliance Status in accordance with
§ 63.9(h) of the General Provisions
before the close of business on the 30th
day following the completion of the
initial compliance demonstration. This
notification must include the following:
(1) The results of Method 22
(Appendix A–7 of 40 CFR part 60) test
for VE as required by § 63.11528(a);
(2) If you have installed a bag leak
detection system, documentation that
the system satisfies the design
requirements specified in
§ 63.11527(a)(3) and that you have
prepared a site-specific monitoring plan
that meets the requirements specified in
§ 63.11527(a)(5);
(3) The results of the Method 9
(Appendix A–4 of 40 CFR part 60) test
for building opacity as required by
§ 63.11528(a).
(c) Annual Compliance Certification.
If you own or operate an affected source,
you must submit an annual certification
of compliance according to paragraphs
(c)(1) through (c)(4) of this section.
(1) The results of any daily visual
monitoring events required by
§ 63.11527 (a)(1) and (b)(1), alarm-based
visual monitoring at sources equipped
with bag leak detection systems as
required by § 63.11527 (a)(4), or
readings outside of the operating range
at sources using CPMS on wet scrubbers
required by § 63.11527 (b)(4).
(2) The results of the follow up
Method 22 (Appendix A–7 of 40 CFR
part 60) tests that are required if VE are
observed during the daily visual
monitoring, alarm-based visual
monitoring, or out-of-range operating
readings as described in paragraph (c)(1)
of this section.
(3) The results of the Method 22
(Appendix A–7 of 40 CFR part 60) or
Method 9 (Appendix A–4 of 40 CFR part
60) tests required by § 63.11528(b) and
(c), respectively.
(4) If you operate a bag leak detection
system for a fabric filter or a CPMS for
a wet scrubber, submit annual reports
according to the requirements in
§ 63.10(e) and include summary
information on the number, duration,
and cause (including unknown cause, if
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applicable) for monitor downtime
incidents (other than downtime
associated with zero and span or other
calibration checks, if applicable).
(d) You must keep the records
specified in paragraphs (d)(1) through
(d)(2) of this section.
(1) As required in § 63.10(b)(2)(xiv),
you must keep a copy of each
notification that you submitted to
comply with this subpart and all
documentation supporting any Initial
Notification, Notification of Compliance
Status, and annual compliance
certifications that you submitted.
(2) You must keep the records of all
daily visual, Method 22 (Appendix A–
7 of 40 CFR part 60), and Method 9
(Appendix A–4 of 40 CFR part 60)
monitoring data required by § 63.11527
and the information identified in
paragraphs (d)(2)(i) through (d)(2)(v).
(i) The date, place, and time of the
monitoring event;
(ii) Person conducting the monitoring;
(iii) Technique or method used;
(iv) Operating conditions during the
activity; and
(v) Results, including the date, time,
and duration of the period from the time
the monitoring indicated a problem
(e.g., VE) to the time that monitoring
indicated proper operation.
(e) Your records must be in a form
suitable and readily available for
expeditious review, according to
§ 63.10(b)(1).
(f) As specified in § 63.10(b)(1), you
must keep each record for 5 years
following the date of each recorded
action.
(g) You must keep each record onsite
for at least 2 years after the date of each
recorded action according to
§ 63.10(b)(1). You may keep the records
offsite for the remaining 3 years.
Other Requirements and Information
§ 63.11530 What parts of the General
Provisions apply to my facility?
Table 1 of this subpart shows which
parts of the General Provisions in
§§ 63.1 through 63.16 apply to you.
§ 63.11531 Who implements and enforces
this subpart?
(a) This subpart can be implemented
and enforced by EPA or a delegated
authority such as your State, local, or
tribal agency. If the EPA Administrator
has delegated authority to your State,
local, or tribal agency, then that agency
has the authority to implement and
enforce this subpart. You should contact
your EPA Regional Office to find out if
implementation and enforcement of this
subpart is delegated to your State, local,
or tribal agency.
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53177
(b) In delegating implementation and
enforcement authority of this subpart to
a State, local, or tribal agency under 40
CFR part 63, subpart E, the authorities
contained in paragraph (c) of this
section are retained by the EPA
Administrator and are not transferred to
the State, local, or tribal agency.
(c) The authorities that cannot be
delegated to State, local, or tribal
agencies are specified in paragraphs
(c)(1) through (5) of this section.
(1) Approval of an alternative
nonopacity emissions standard under
§ 63.6(g).
(2) Approval of an alternative opacity
emissions standard under § 63.6(h)(9).
(3) Approval of a major change to test
methods under § 63.7(e)(2)(ii) and (f). A
‘‘major change to test method’’ is
defined in § 63.90.
(4) Approval of a major change to
monitoring under § 63.8(f). A ‘‘major
change to monitoring’’ under is defined
in § 63.90.
(5) Approval of a major change to
recordkeeping and reporting under
§ 63.10(f). A ‘‘major change to
recordkeeping/reporting’’ is defined in
§ 63.90.
§ 63.11532
subpart?
What definitions apply to this
Terms used in this subpart are
defined in the CAA, in § 63.2, and in
this section.
Bag leak detection system means a
system that is capable of continuously
monitoring relative PM (i.e., dust)
loadings in the exhaust of a fabric filter
to detect bag leaks and other upset
conditions. A bag leak detection system
includes, but is not limited to, an
instrument that operates on
triboelectric, electrodynamic, light
scattering, light transmittance, or other
effect to continuously monitor relative
PM loadings.
Capture system means the collection
of components used to capture gases
and fumes released from one or more
emissions points and then convey the
captured gas stream to a control device
or to the atmosphere. A capture system
may include, but is not limited to, the
following components as applicable to a
given capture system design: duct intake
devices, hoods, enclosures, ductwork,
dampers, manifolds, plenums, and fans.
Charging means introducing materials
to an EAF or other reaction vessel,
which may consist of, but are not
limited to, ores, slag, carbonaceous
material, and/or limestone.
Control device means the air pollution
control equipment used to remove PM
from the effluent gas stream generated
by an EAF furnace or other reaction
vessel.
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Electric arc furnace means any
furnace wherein electrical energy is
converted to heat energy by
transmission of current between
electrodes partially submerged in the
furnace charge.
Electrometallurgical operations means
the use of electric and electrolytic
processes to purify metals or reduce
metallic compounds to metals.
Fugitive emissions means any
pollutant released to the atmosphere
that is not discharged through a
ventilation system that is specifically
designed to capture pollutants at the
source, convey them through ductwork,
and exhausts them from a control
device. Fugitive emissions include
pollutants released to the atmosphere
through windows, doors, vents, or other
building openings. Fugitive emissions
also include pollutants released to the
atmosphere through other general
building ventilation or exhaust systems
not specifically designed to capture
pollutants at the source.
Sealed EAF means a furnace equipped
with the cover with seals around the
electrodes and outer edges of the cover
to eliminate air being drawn in under
the cover.
Tapping means the removal of
product from the EAF or other reaction
vessel under normal operating
conditions, such as removal of metal
under normal pressure and movement
by gravity down the spout into the ladle.
§ 63.11533–63.11543
[Reserved]
Tables to Subpart YYYYYY of Part 63
As required in § 63.11530, you must
meet each requirement in the following
table that applies to you.
TABLE 1—TO SUBPART YYYYYY OF PART 63—APPLICABILITY OF GENERAL PROVISIONS
Citation
Subject
63.1 1 .................
63.2 ....................
63.3 ....................
63.4 ....................
63.5 ....................
63.6 ....................
63.8 ....................
63.9 ....................
63.10 ..................
63.12 ..................
63.13 ..................
63.14 ..................
63.15 ..................
63.16 ..................
1 § 63.11524(d),
Applicability.
Definitions.
Units and abbreviations.
Prohibited activities.
Construction/reconstruction.
Compliance with standards and maintenance.
Monitoring.
Notification.
Recordkeeping and reporting.
State authority and delegations.
Addresses of State air pollution control agencies and EPA regional offices.
Incorporation by reference.
Availability of information and confidentiality.
Performance track provisions.
‘‘Am I subject to this subpart?’’ exempts affected sources from the obligation to obtain title V operating permits.
[FR Doc. E8–21509 Filed 9–12–08; 8:45 am]
BILLING CODE 6560–50–P
ENVIRONMENTAL PROTECTION
AGENCY
40 CFR Part 131
[EPA–HQ–OW–2007–93; FRL–8716–1]
Withdrawal of Federal Antidegradation
Policy for All Waters of the United
States Within the Commonwealth of
Pennsylvania
Environmental Protection
Agency (EPA).
ACTION: Proposed rule.
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AGENCY:
SUMMARY: EPA is proposing to withdraw
the federal antidegradation policy for all
waters of the United States within the
Commonwealth of Pennsylvania. We
will withdraw the federal
antidegradation policy to allow
Pennsylvania to implement its own
antidegradation policy. Pennsylvania
has adequately demonstrated that its
antidegradation policy protects all
waters of the United States within the
Commonwealth at a level consistent
with the federal requirements.
Therefore, the federal antidegradation
policy is redundant. In the ‘‘Rules and
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Regulations’’ section of this Federal
Register, we are withdrawing the federal
antidegradation policy for waters within
the Commonwealth of Pennsylvania as
a direct final rule without a prior
proposed rule. If we received no adverse
comment, we will not take further
action on this proposed rule.
DATES: Written comments must be
received by October 15, 2008.
ADDRESSES: Submit your comments,
identified by Docket Id. No. EPA–HQ–
OW–2007–0093, by mail to: Water
Docket, USEPA, Mailcode: 2822T, 1200
Pennsylvania Ave., NW., Washington,
DC 20460. Comments may also be
submitted electronically or through
hand delivery/courier by following the
detailed instructions in the ADDRESSES
section of the direct final rule located in
the rules section of this Federal
Register.
FOR FURTHER INFORMATION CONTACT:
Caroline Whitehead at EPA
Headquarters, Office of Water, 1200
Pennsylvania Ave, NW, Mail Code
4305T, Washington, DC 20460
(telephone: 202–566–2907, fax: 202–
566–0409 or e-mail:
whitehead.caroline@epa.gov) or Denise
Hakowski at EPA Region 3, 1650 Arch
Street, Mail Code 3WP30, Philadelphia,
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PA 19103 (telephone: 215–814–5726,
fax: 215–814–2318 or e-mail:
hakowski.denise@epa.gov).
For
further information, please see the
information provided in the direct final
rule that is located in the ‘‘Rules and
Regulations’’ section of this Federal
Register publication.
SUPPLEMENTARY INFORMATION:
I. Why Is EPA Issuing This Proposed
Rule?
This document proposes to take
action on withdrawing the federal
antidegradation policy for the
Commonwealth of Pennsylvania
because Pennsylvania has adequately
demonstrated that its antidegradation
policy protects all waters of the United
States at a level consistent with the
federal requirements. We have
published a direct final rule
withdrawing the federal antidegradation
policy for the Commonwealth of
Pennsylvania in the ‘‘Rules and
Regulations’’ section of this Federal
Register because we view this as a
noncontroversial action and anticipate
no adverse comment. We have
explained our reasons for this
withdrawal in the preamble to the direct
final rule.
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Agencies
[Federal Register Volume 73, Number 179 (Monday, September 15, 2008)]
[Proposed Rules]
[Pages 53163-53178]
From the Federal Register Online via the Government Printing Office [www.gpo.gov]
[FR Doc No: E8-21509]
-----------------------------------------------------------------------
ENVIRONMENTAL PROTECTION AGENCY
40 CFR Part 63
[EPA-HQ-OAR-2008-0154; FRL-8715-8]
RIN 2060-AO13
Revision of Source Category List for Standards Under Section
112(k) of the Clean Air Act; and National Emission Standards for
Hazardous Air Pollutants for Area Sources: Ferroalloys Production
Facilities
AGENCY: Environmental Protection Agency (EPA).
ACTION: Proposed rule.
-----------------------------------------------------------------------
SUMMARY: EPA is revising the area source category list by changing the
name of the ferroalloys production category to clarify that it includes
all types of ferroalloys. We are also adding two additional products
(calcium carbide and silicon metal) to the source category. Because
calcium carbide and silicon metal production involve the use of
equipment and processes similar to those employed in ferroalloy
production, we are proposing to address these two products as part of
the ferroalloys production category. EPA is also proposing national
emissions standards for control of hazardous air pollutants for area
source ferroalloys production facilities. The proposed emissions
standards for new and existing sources are based on EPA's proposed
determination as to what constitutes the generally available control
technology (GACT) or management practices for the source category. We
are proposing to exempt the ferroalloys production area source
categories from title V permitting requirements.
DATES: Comments must be received on or before October 15, 2008, unless
a public hearing is requested by September 25, 2008. If a hearing is
requested on these proposed rules, written comments must be received by
October 30, 2008. Under the Paperwork Reduction Act, comments on the
information collection provisions must be received by the Office of
Management and Budget (OMB) on or before October 15, 2008.
ADDRESSES: EPA has established a docket for this action under Docket ID
No. EPA-HQ-OAR-2008-0154. All documents in the docket are listed in the
Federal Docket Management System index at https://www.regulations.gov.
Although listed in the index, some information is not publicly
available, e.g., confidential business information or other information
whose disclosure is
[[Page 53164]]
restricted by statute. Certain other material, such as copyrighted
material, is not placed on the Internet and will be publicly available
only in hard copy form. Publicly available docket materials are
available either electronically through www.regulations.gov or in hard
copy at the Area Source National Emission Standards for Hazardous Air
Pollutants (NESHAP) for Ferroalloys Production Facilities Docket, EPA/
DC, EPA West, Room 3334, 1301 Constitution Ave., NW., Washington, DC.
The Public Reading Room is open from 8:30 a.m. to 4:30 p.m., Monday
through Friday, excluding legal holidays. The telephone number for the
Public Reading Room is (202) 566-1744, and the telephone number for the
Air Docket is (202)566-1742.
Instructions: Direct your comments to Docket ID No. EPA-HQ-OAR-
2008-0154. EPA's policy is that all comments received will be included
in the public docket without change and may be made available online at
www.regulations.gov, including any personal information provided,
unless the comment includes information claimed to be confidential
business information (CBI) or other information whose disclosure is
restricted by statute. Do not submit information that you consider to
be CBI or otherwise protected through www.regulations.gov or e-mail.
The www.regulations.gov Web site is an ``anonymous access'' system,
which means EPA will not know your identity or contact information
unless you provide it in the body of your comment. If you send an e-
mail comment directly to EPA without going through www.regulations.gov,
your e-mail address will be automatically captured and included as part
of the comment that is placed in the public docket and made available
on the Internet. If you submit an electronic comment, EPA recommends
that you include your name and other contact information in the body of
your comment and with any disk or CD-ROM you submit. If EPA cannot read
your comment due to technical difficulties and cannot contact you for
clarification, EPA may not be able to consider your comment. Electronic
files should avoid the use of special characters, any form of
encryption, and be free of any defects or viruses.
FOR FURTHER INFORMATION CONTACT: Mr. Conrad Chin, Sector Policies and
Programs Division, Office of Air Quality Planning and Standards (D243-
02), Environmental Protection Agency, Research Triangle Park, North
Carolina 27711, telephone number: (919) 541-1512; fax number: (919)
541-3207; e-mail address: chin.conrad@epa.gov.
SUPPLEMENTARY INFORMATION: Outline. The information in this preamble is
organized as follows:
I. General Information
A. Does this action apply to me?
B. What should I consider as I prepare my comments to EPA?
C. Where can I get a copy of this document?
D. When would a public hearing occur?
II. Background Information for Proposed Area Source Standards.
A. What is the statutory authority and regulatory approach for
these proposed standards?
B. What source category is affected by these proposed standards?
C. What are the production operations, emission sources, and
available controls?
D. What existing federal standards apply to ferroalloys
production?
III. Revision to the Source Category List
IV. Summary of Proposed Requirements
A. Do these proposed standards apply to my source?
B. When must I comply with these proposed standards?
C. What are these proposed standards?
D. What are the initial and subsequent testing requirements?
E. What are the monitoring requirements?
F. What are the notification, recordkeeping, and reporting
requirements?
V. Rationale for this Proposed Rule
A. How did we select the source category?
B. How did we select the affected source?
C. How did we address the ferroalloys production metal HAP in
this proposed rule?
D. How was GACT determined?
E. How did we select the compliance requirements?
F. How did we decide to exempt this are source category from
title V permit requirements?
VI. Summary of Impacts of these Proposed Standards
VII. Statutory and Executive Order Reviews
A. Executive Order 12866: Regulatory Planning and Review
B. Paperwork Reduction Act
C. Regulatory Flexibility Act
D. Unfunded Mandates Reform Act
E. Executive Order 13132: Federalism
F. Executive Order 13175: Consultation and Coordination With
Indian Tribal Governments
G. Executive Order 13045: Protection of Children from
Environmental Health and Safety Risks
H. Executive Order 13211: Actions Concerning Regulations That
Significantly Affect Energy Supply, Distribution, or Use
I. National Technology Transfer Advancement Act
J. Executive Order 12898: Federal Actions to Address
Environmental Justice in Minority Populations and Low-Income
Populations
I. General Information
A. Does this action apply to me?
The regulated categories and entities potentially affected by the
proposed standards include:
------------------------------------------------------------------------
Examples of regulated
Category NAICS code \1\ entities
------------------------------------------------------------------------
Industry:
Electrometallurgical 331112 Area source facilities
Ferroalloy Product that manufacture
Manufacturing. ferroalloys.
Primary Smelting and 331419 Area source facilities
Refining of Nonferrous that manufacture
Metal (except Copper and silicon metal.
Aluminum).
All Other Basic Inorganic 325188 Area source facilities
Chemical Manufacturing. that manufacture
calcium carbide.
------------------------------------------------------------------------
\1\ North American Industry Classification System.
This table is not intended to be exhaustive, but rather provides a
guide for readers regarding entities likely to be affected by this
proposed action. To determine whether your facility would be regulated
by this proposed action, you should examine the applicability criteria
in 40 CFR 63.11393 of subpart YYYYYY (National Emission Standards for
Hazardous Air Pollutants (NESHAP) for Area Sources: Ferroalloys
Production Facilities). If you have any questions regarding the
applicability of this action to a particular entity, consult either the
air permit authority for the entity or your EPA regional representative
as listed in 40 CFR 63.13 of subpart A (General Provisions).
B. What should I consider as I prepare my comments to EPA?
Do not submit information containing CBI to EPA through
www.regulations.gov or e-mail. Send or deliver information identified
as CBI only to the following address: Roberto Morales, OAQPS Document
Control Officer (C404-02), Office of Air Quality Planning and
Standards, Environmental
[[Page 53165]]
Protection Agency, Research Triangle Park, North Carolina 27711,
Attention Docket ID EPA-HQ-OAR-2008-0154. Clearly mark the part or all
of the information that you claim to be CBI. For CBI information in a
disk or CD-ROM that you mail to EPA, mark the outside of the disk or
CD-ROM as CBI and then identify electronically within the disk or CD-
ROM the specific information that is claimed as CBI. In addition to one
complete version of the comment that includes information claimed as
CBI, a copy of the comment that does not contain the information
claimed as CBI must be submitted for inclusion in the public docket.
Information so marked will not be disclosed except in accordance with
procedures set forth in 40 CFR part 2.
C. Where can I get a copy of this document?
In addition to being available in the docket, an electronic copy of
this proposed action will also be available on the Worldwide Web (WWW)
through the Technology Transfer Network (TTN). Following signature, a
copy of this proposed action will be posted on the TTN's policy and
guidance page for newly proposed or promulgated rules at the following
address: https://www.epa.gov/ttn/oarpg/. The TTN provides information
and technology exchange in various areas of air pollution control.
D. When would a public hearing occur?
If anyone contacts EPA requesting to speak at a public hearing
concerning these proposed rules by September 25, 2008, we will hold a
public hearing on September 30, 2008. If you are interested in
attending the public hearing, contact Ms. Pamela Garrett at (919) 541-
7966 to verify that a hearing will be held. If a public hearing is
held, it will be held at 10 a.m. at the EPA's Environmental Research
Center Auditorium, Research Triangle Park, NC, or an alternate site
nearby.
II. Background Information for Proposed Area Source Standards
A. What is the statutory authority and regulatory approach for these
proposed standards?
Section 112(d) of the Clean Air Act (CAA) requires us to establish
NESHAP for both major and area sources of hazardous air pollutants
(HAP) that are listed for regulation under CAA section 112(c). A major
source emits or has the potential to emit 10 tons per year (tpy) or
more of any single HAP or 25 tpy or more of any combination of HAP. An
area source is a stationary source that is not a major source.
Section 112(k)(3)(B) of the CAA calls for EPA to identify at least
30 HAP which, as the result of emissions from area sources, pose the
greatest threat to public health in the largest number of urban areas.
EPA implemented this provision in 1999 in the Integrated Urban Air
Toxics Strategy, (64 FR 38715, July 19, 1999). Specifically, in the
Strategy, EPA identified 30 HAP that pose the greatest potential health
threat in urban areas, and these HAP are referred to as the ``30 urban
HAP.'' Section 112(c)(3) requires EPA to list sufficient categories or
subcategories of area sources to ensure that area sources representing
90 percent of the emissions of the 30 urban HAP are subject to
regulation. We also implemented these requirements through the
Strategy. A primary goal of the Strategy is to achieve a 75 percent
reduction in cancer incidence attributable to HAP emitted from
stationary sources.
Under CAA section 112(d)(5), we may elect to promulgate standards
or requirements for area sources ``which provide for the use of GACT or
management practices by such sources to reduce emissions of hazardous
air pollutants.'' Additional information on GACT is found in the Senate
report on the legislation (Senate Report Number 101-228, December 20,
1989), which describes GACT as:
* * * methods, practices and techniques which are commercially
available and appropriate for application by the sources in the
category considering economic impacts and the technical capabilities
of the firms to operate and maintain the emissions control systems.
Consistent with the legislative history, we can consider costs and
economic impacts in determining GACT, which is particularly important
when developing regulations for source categories like this one that
have a majority of small businesses.
Determining what constitutes GACT involves considering the control
technologies and management practices that are generally available to
the area sources in the source category. We also consider the standards
applicable to major sources in the same industrial sector to determine
if the control technologies and management practices are transferable
and generally available to area sources. In appropriate circumstances,
we may also consider technologies and practices at area and major
sources in similar categories to determine whether such technologies
and practices could be considered generally available for the area
source category at issue. Finally, as noted above, in determining GACT
for a particular area source category, we consider the costs and
economic impacts of available control technologies and management
practices on that category.
We are proposing these national emission standards in response to a
court-ordered deadline that requires EPA to issue standards for 10
source categories listed pursuant to section 112(c)(3) and (k) by
December 15, 2008 (Sierra Club v. Johnson, no. 01-1537, D.D.C., March
2006). Other rulemakings will include standards for the remaining
source categories that are due in December 2008.
B. What source categories are affected by these proposed standards?
We listed the ferroalloys source category under CAA section
112(c)(3) in one of a series of amendments (November 22, 2002, 67 FR
70427) to the original source category list included in the 1999
Integrated Urban Strategy. The inclusion of this source category on the
section 112(c)(3) area source category list is based on 1990 emissions
data, as EPA used 1990 as the baseline year for that listing.
Ferroalloys production was listed for its contributions toward meeting
the 90 percent requirement of chromium compounds, manganese compounds,
and nickel compounds.
Based on current information, we believe that there are 10
facilities currently operating that would be subject to the proposed
area source standards. Seven of these facilities are considered bulk
ferroalloy producers, meaning that they use large electric arc furnaces
(EAF) and typically produce anywhere from 8,000 tpy of product per
furnace up to over 100,000 tpy of product per furnace. Two of these
facilities currently produce ferrosilicon; three produce silicon metal;
and two produce calcium carbide. There are also three specialty
ferroalloy producers. These producers use small EAF or other small
reaction vessels with lower throughput rates, typically around 10,000
tpy or less for total plant-wide production of ferrovanadium and/or
ferromolybdenum. All of these facilities are well controlled as a
result of State standards and permitting requirements and regulations
issued under other sections of the CAA.
C. What are the production operations, emission sources, and available
controls?
Bulk ferroalloys are produced using submerged EAF, which are
furnaces in which the electrodes are submerged into the charge.
Submerged EAF are
[[Page 53166]]
predominately characterized by their energy rating and design-type.
Furnace design capacities typically range from 10 megawatts (MW) to 50
MW. Submerged EAF are classified as open, semi-sealed, or sealed,
depending on their cover configuration.
The submerged arc process is a reduction smelting operation. The
reactants consist of metallic ores (e.g., ferrous oxides, silicon
oxides, manganese oxides, chrome oxides) and a carbon-source reducing
agent, usually in the form of coke, charcoal, high- and low-volatility
coal, or wood chips. Limestone may also be added as a flux material. In
the case of calcium carbide production, the raw materials are coke and
lime. The raw materials are charged to the furnace and then smelted in
the furnace. The molten product is tapped from the furnace periodically
or continuously and then cast and allowed to harden before being
crushed and sized to fit customer specifications.
Specialty ferroalloys such as ferromolybdenum and ferrovanadium use
an exothermic (metallothermic) process to produce high-grade alloys
with low-carbon content. The intermediate molten alloy used in the
process may come directly from a submerged EAF (such as the case in
ferrovanadium production at one plant) or from another type of heating
device. Silicon or aluminum combines with oxygen in the molten alloy,
resulting in a sharp temperature rise and strong agitation of the
molten bath. Aluminum reduction is used to produce ferrovanadium and a
mixed alumino/silico thermal process is used for producing
ferromolybdenum. Exothermic processes are generally carried out in open
vessels and tend to occur very quickly--sometimes within 5 to 10
minutes and up to 25 minutes. Once the reaction is initiated, it is
self-perpetuating until all of the charge is used up.
The electrometallurgical operation is the primary source of
potential metal HAP emissions at the plant, and all processes have
capture systems to capture the emissions, which are ducted to control
devices. Emission points are primary emissions (from the combustion
zone at the top of the furnace or other vessel), tapping emissions when
molten product is poured into a ladle for transfer to the casting area,
and fugitive emissions from the furnace.
The metallic HAP and any condensable organics are controlled by
particulate matter (PM) control devices, primarily fabric filters and
scrubbers.
D. What existing federal standards apply to ferroalloys production?
As described in 40 CFR 60.260, subpart Z, the new source
performance standards (NSPS) for ferroalloys production facilities
apply to the following sources: ``Electric submerged arc furnaces which
produce silicon metal, ferrosilicon, calcium silicon, silicomanganese
zirconium, ferrochrome silicon, silvery iron, high-carbon ferrochrome,
charge chrome, standard ferromanganese, silicomanganese, ferromanganese
silicon, or calcium carbide; and dust-handling equipment.'' Any new or
reconstructed sources constructed after October 21, 1974, are subject
to this proposed rule.
As described in 40 CFR 63.1650, subpart XXX, the major source
NESHAP applies to the following sources: ``All new and existing
ferromanganese and silicomanganese production facilities that
manufacture ferromanganese or silicomanganese and are major sources, or
are co-located at major sources of hazardous air pollutant emissions.''
Sources that would be subject to this proposed area source rule are
subject to the NSPS if they have a new or reconstructed furnace.
However, sources that are subject to the major source NESHAP would not
be covered by this proposed area source rule.
III. Revision to the Source Category List
This proposed rule announces a revision to the area source category
list developed under our Integrated Urban Air Toxics Strategy pursuant
to CAA section 112(c)(3). The revision includes changing the name of
the source category to clarify that it includes all types of
ferroalloys and adding two additional products (calcium carbide and
silicon metal) to the source category.
Specifically, the revision changes the name of the listed area
source category, from ``Ferroalloys Production: Ferromanganese and
Silicomanganese.'' to ``Ferroalloys Production Facilities.'' We are
making this revision to clarify that the source category includes all
types of ferroalloys. This is simply a change in the name of the source
category and does not change the universe of sources that were the
basis of the area source inventory. The underlying 1990 emissions
inventory was based on data derived from the Toxics Release Inventory
for the standard industrial classification (SIC) 3313,
Electrometallurgical Products, except Steel. The U.S. Department of
Labor defines this SIC as follows:
Establishments primarily engaged in manufacturing ferro and
nonferrous metal additive alloys by electrometallurgical or
metallothermic processes, including high percentage ferroalloys and
high percentage nonferrous additive alloys.
This SIC definition lists several products, including ferromanganese,
ferromolybdenum, ferrosilicon, ferrotitanium and ferrovanadium.
Therefore, this name change is being made to be consistent with the
scope of facilities that formed the basis of the original listing.
The source category list should be clarified regarding
ferrotitanium production, however. There are two processes available to
produce ferrotitanium. One is properly covered by SIC 3313, because it
is an electrometallurgical and metallothermic process. This process
produces 35 percent ferrotitanium, but is only used today in Russia,
China, Brazil, and India. There are no known domestic producers. This
35 percent grade product is produced using rutile ore and/or illmenite
ore, and aluminum is used as the reductant. It is an endothermic
reaction that requires external heat such as from an EAF. In summary,
this process would be covered by SIC 3313 since it is an
electrometallurgical and metallothermic operation that purifies and
reduces a metal compound.
In contrast, the two existing domestic ferrotitanium producers use
an induction melting process to produce a 70 percent grade
ferrotitanium. This process uses scrap metal and is neither a reduction
nor a purification process. These facilities were not intended to be
covered in the section 112(k) inventory under this SIC code. Similarly,
the same induction melting process is used to produce ferroaluminum,
and this production process is not considered part of the ferroalloy
production source category.
As described below, after examining the 1990 inventory and the
metallurgical operations included in the inventory, we concluded that
silicon metal production and calcium carbide production are
appropriately covered by the ferroalloys production source category.
Silicon metal producers are covered by SIC 3339, Primary Smelting
and Refining of Nonferrous Metals, Except Copper and Aluminum. Sources
reporting to SIC 3339 were addressed in the section 112(k) inventory
for the following metal HAP: Arsenic, cadmium, lead, manganese, and
nickel. However, when the Primary Smelting and Refining of Nonferrous
Metals, Except Copper and Aluminum source
[[Page 53167]]
category was listed, its scope was limited to zinc, cadmium and
beryllium smelting.\1\ The subsequent area source standards that were
proposed and promulgated only address these sources. See 40 CFR part
63, Subpart GGGGGG-NESHAP for Primary Nonferrous Metals Area Sources-
Zinc, Cadmium, and Beryllium. Silicon metal production uses virtually
the same equipment and processes as ferroalloys, and was included in
the NSPS. Because silicon metal production was not included in the
Primary Nonferrous Metals NESHAP and because it was historically
included in the ferroalloys production source category, we are
proposing to include silicon metal production sources in the
ferroalloys production source category.
---------------------------------------------------------------------------
\1\ Memorandum from Barbara Driscoll, EPA, to Urban Strategy
Docket. Expanded Description of Source Categories Listed in June
2002 for Future Regulatory Development. November 18, 2002.
---------------------------------------------------------------------------
Similarly, calcium carbide producers report to SIC code 2819,
Industrial Inorganic Chemicals, Not Elsewhere Classified, which
includes calcium carbide manufacturing. These data also formed the
basis for the section 112(k) inventory and included several HAP metals:
Arsenic, cadmium, chromium, lead, manganese, mercury, and nickel. An
area source NESHAP for various operations in this source category is
currently under development, but most of the sources in the category
are defined by SIC 2819, which covers more traditional chemical
industry production operations. Calcium carbide production uses
virtually the same equipment and processes as ferroalloys, and was
included in the NSPS. Because of the similarities between calcium
carbide production and ferroalloys production, we are proposing to
address calcium carbide production in this proposed rule, as opposed to
the inorganic chemicals area source NESHAP.
IV. Summary of Proposed Requirements
A. Do these proposed standards apply to my source?
The proposed subpart YYYYYY standards would apply to each existing
or new electrometallurgical operation located at an area source that
produces silicon metal, ferrosilicon, ferrotitanium using the aluminum
reduction process, ferrovanadium, ferromolybdenum, calcium silicon,
silicomanganese zirconium, ferrochrome silicon, silvery iron, high-
carbon ferrochrome, charge chrome, standard ferromanganese,
silicomanganese, ferromanganese silicon, calcium carbide or other
ferroalloy products. These proposed standards do not apply to research
and development facilities, as defined in section 112(c)(7) of the CAA.
B. When must I comply with these proposed standards?
All existing area source facilities subject to this proposed rule
would be required to comply with the rule requirements no later than
180 days after the date of publication of the final rule in the Federal
Register. We believe that 180 days would provide sufficient time for
existing sources to comply with the requirements of the final rule. To
our knowledge, there is no existing facility that would be required to
install or modify emission control equipment to meet the requirements
of the final rule. New sources would be required to comply with these
rule requirements upon the date of publication of the final rule in the
Federal Register or upon startup of the facility, whichever is later.
C. What are the proposed standards?
1. Electrometallurgical Operation Visible Emissions Limit
These proposed standards establish a limit, as measured by Method
22, on the duration of visible emissions (VE) from the control
device(s) on the electrometallurgical operations. The Method 22 test is
designed to measure the amount of time that any VE are observed during
an observation period. The owner or operator must demonstrate that the
control device outlet emissions do not exceed 3 percent of accumulated
occurrences in a 60-minute observation period. We refer to this as the
3 percent limit throughout this document.
2. Furnace Building Opacity Limit
These proposed standards establish a limit for fugitive emissions,
as determined by Method 9, from the furnace building due solely to
electrometallurgical operations. The owner or operator must demonstrate
that the furnace building emissions do not exhibit opacity greater than
20 percent (6-minute average), except for one 6-minute average per hour
that does not exceed 40 percent during the 1-hour observation period.
The observation period must include product tapping.
D. What are the initial and subsequent testing requirements?
1. Electrometallurgical Operations VE Limit
For each control device on an electrometallurgical operation, the
owner or operator would be required to conduct an initial Method 22
(Appendix A-7 of 40 CFR part 60) VE test for at least 60 minutes. A
semiannual Method 22 test is required thereafter. In the case of a
fabric filter control device, emissions would be observed at the
monovent or outlet stack(s), as applicable. For ferroalloy facilities
using wet scrubbers for PM control, the observations would be conducted
at the scrubber outlet stack. For example, scrubber outlet emissions
may be directed to a flare or to another combustion source such as a
dryer. In this case the outlet of the downstream device or process
would be observed.
2. Furnace Building Opacity
In order to demonstrate compliance with the furnace building
opacity requirements, the owner or operator would be required to
conduct an initial 60-minute (ten 6-minute averages) opacity test for
fugitive emissions from the furnace building according to the
procedures in Sec. 63.6(h) (subpart A of the 40 CFR part 63 General
Provisions) and Method 9 of Appendix A-4 of 40 CFR part 60. The owner
or operator would then conduct a follow up Method 9 test every 6
months.
In order to provide flexibility to sources and reduce the costs of
demonstrating compliance, we are proposing to allow sources to monitor
visible emissions using a Method 22 test in place of the semiannual
Method 9 test. The Method 22 test is successful if no visible emissions
are observed for 90 percent of the readings over the furnace cycle (tap
to tap) or 60 minutes, whichever is more. If VE are observed greater
than 10 percent of the time over the furnace cycle or 60 minutes,
whichever is more, then the facility must conduct a Method 9
performance test as soon as possible, but no later than 15 calendar
days after the Method 22 test.
E. What are the monitoring requirements?
For existing ferroalloy facilities, the owner or operator would be
required to conduct and record daily visual inspection of the control
device outlet. In the case of a fabric filter, the source would observe
the monovent or fabric filter outlet stack(s) for any VE. In the case
of a wet scrubber, the source would observe the scrubber outlet stack.
Should any of the daily observations reveal any visible emissions, the
owner or operator must conduct a Method 22 test as described earlier
within 24 hours.
The owner or operator of a new electrometallurgical operation
equipped with a new fabric filter would be required to install and
operate a bag leak detection system and prepare a site-specific
monitoring plan instead of
[[Page 53168]]
complying with the daily visual inspection requirements for existing
sources. In addition, existing sources would have the option of
complying with the bag leak detection system requirements as an
alternative to the daily visual inspections.
In case of bag leak detection system alarm, the source would be
required to conduct a visual inspection within 1 hour. If the visual
monitoring reveals the presence of any VE, the source would be required
to conduct a Method 22 test within 24 hours of determining the presence
of any VE.
The owner or operator of a new sealed EAF equipped with a wet
scrubber\2\ would be required to install, operate and maintain a
continuous parameter monitoring system (CPMS) to measure and record the
3-hour average pressure drop and scrubber water flow rate instead of
complying with the daily visual inspection requirements. Existing
sources would have the option of conducting CPMS monitoring in place of
the daily visual inspection requirements, as well.
---------------------------------------------------------------------------
\2\ The exhaust gases from the sealed EAF can be captured using
lower airflows than from an open EAF, but the temperature is higher,
precluding the use of fabric filters. Such sources use wet scrubbers
as the primary emissions control.
---------------------------------------------------------------------------
When operating a CPMS, if the 3-hour average pressure drop or
scrubber water flow rate is below the minimum levels that indicate
normal operation of the control device, the source would be required to
conduct visual monitoring of the outlet stack(s) within 1 hour.
Manufacturer's specifications will be used to provide the values for
normal operation. If the visual monitoring reveals the presence of any
VE, the source would be required to conduct a Method 22 test within 24
hours of determining the presence of any VE.
F. What are the notification, recordkeeping, and reporting
requirements?
The affected new and existing sources would be required to comply
with certain requirements of the General Provisions (40 CFR part 63,
subpart A), which are identified in Table 1 of this proposed rule. The
General Provisions include specific requirements for notifications,
recordkeeping, and reporting, including provisions for a startup,
shutdown, and malfunction plan and reports required by 40 CFR 63.6(e).
Each facility would be required to submit an Initial Notification and a
Notification of Compliance Status according to the requirements in 40
CFR 63.9 in the General Provisions. The owner or operator would be
required to submit the Initial Notification within 120 days after
publication of the final rule in the Federal Register. The owner or
operator would be required to submit a Notification of Compliance
Status within 90 days after the applicable compliance date to
demonstrate initial compliance with these proposed standards.
In addition to the records required by 40 CFR 63.10, owners and
operators would also be required to maintain records of all monitoring
data including:
Date, place, and time of the monitoring event
Person conducting the monitoring
Technique or method used
Operating conditions during the activity
Results, including the date, time, and duration of the
period from the time the monitoring indicated a problem to the time
that monitoring indicated proper operation.
V. Rationale for This Proposed Rule
A. How did we select the source category?
As described in section II.B, we listed the ferroalloys production
source category under CAA section 112(c)(3) on November 22, 2002 (67 FR
70427). The inclusion of this source category on the area source
category list was based on data from the CAA section 112(k) inventory,
which represents 1990 urban air information. Ferroalloys production was
listed for its contributions toward meeting the 90 percent requirement
of chromium compounds, manganese compounds, and nickel compounds.
For this source category, we solicited information on the
production operations, emission sources, and available controls for
both area and major sources using written facility surveys, reviews of
published literature, information gathered during the major source
NESHAP, and reviews of operating permits. We also held discussions with
industry representatives, State permitting organizations, and EPA
experts. This research confirmed that the ferroalloys production source
category emits the above-noted urban HAP, although we found that
current emissions of such HAP are lower than the amounts estimated in
the section 112(k) inventory.
B. How did we select the affected source?
Affected source means the collection of equipment and processes in
the source category or subcategory to which the subpart applies. In
selecting the affected source for regulation, we identified the
ferroalloys production metal HAP emitting operations and the quantity
of metal HAP emissions from the individual or groups of emissions
points. We concluded that designating the electrometallurgical
operation (including EAF or other reactions vessels such as crucibles)
as the affected source was the most appropriate approach and consistent
with existing ferroalloys regulations (i.e., the major source NESHAP
and the NSPS). This proposed rule includes requirements for the control
of primary, tapping, and fugitive emissions from electrometallurgical
operations.
C. How did we address the ferroalloys production metal HAP in this
proposed rule?
For this proposed rule, we have selected PM as a surrogate for
ferroalloys production metal HAP. We decided that it was not practical
to establish individual standards for each specific type of metallic
HAP that could be present in the emissions (e.g., separate standards
for manganese emissions, chromium emissions, and nickel emissions)
because the types and quantities of metal HAP can vary widely in the
raw materials. Further, and more significantly, when released, each of
the metallic HAP compounds behaves as PM. The control technologies used
for the control of PM emissions achieve comparable levels of
performance for these metallic HAP emissions, i.e., when PM is
captured, HAP metals are captured nonpreferentially as part of the PM.
Therefore, emission standards requiring control of PM will also achieve
comparable control of metallic HAP emissions.
D. How was GACT determined?
As provided in CAA section 112(d)(5), we are proposing standards
representing GACT for the ferroalloys production source HAP emissions.
As noted in section II.A of this preamble, the statute allows the
Agency to establish standards for area sources listed pursuant to
section 112(c) based on GACT. The statute does not set any condition
precedent for issuing standards under section 112(d)(5) other than that
the area source category or subcategory at issue must be one that EPA
listed pursuant to section 112(c), which is the case here.
Moreover, all of the facilities in this source category have good
operational controls in place. We evaluated the control technologies
that are generally available for the ferroalloys production area source
category. We also considered costs and economic impacts in determining
GACT. We believe the consideration of costs and economic impacts is
especially important for the
[[Page 53169]]
well-controlled ferroalloys production area sources because, given
current well-controlled levels, requiring additional controls would
result in only marginal reductions in emissions at very high costs for
modest incremental improvement in control for this area source
category. We explain below in detail our proposed GACT determinations.
1. Electrometallurgical Operation Visible Emission Limit
All of the known area source electrometallurgical operations are
equipped with either fabric filters or wet scrubbers to control PM
emissions. Major source ferroalloy producers also utilize similar PM
controls on EAF. Most of these control devices and their associated
furnaces or other reaction vessels have been in operation for many
years and are custom-designed and -built. In addition, the majority of
EAF in this industry are controlled with large, positive pressure
fabric filters because of the large volume of air that is used to
capture the primary (and typically tapping emissions) from the open
furnaces that are the predominate EAF-type in the U.S. In other cases,
negative pressure fabric filters are used to control PM emissions from
the smaller specialty ferroalloy operations and/or tapping emissions,
because lower airflow rates are needed to capture these emissions. One
existing facility that has a sealed EAF uses a scrubber as the primary
means of emission control. We reviewed the existing permit limits to
evaluate whether the control devices exhibit a similar level of control
and determined that they do. (See technical memorandum in the docket
for more details on EAF permit requirements and estimated PM
emissions).
Based on the existing operating permit requirements for EAF at
ferroalloys production facilities, we found a variety of formats and
units, e.g., percent opacity, allowable PM or PM10 emission
rates (pounds per hour, tpy, or pound per megawatt-hour), and outlet
concentrations (grains per dry standard cubic foot (gr/dscf)). However,
as discussed below, there are technical, cost, and implementation
issues associated with demonstrating compliance with a PM numerical
emission limit such that it does not constitute GACT for this source
category.
A traditional approach to demonstrating compliance with a numerical
emissions limit is to conduct a PM emissions performance test and then
monitor parameters of the control device that indicate whether the
control device is operating at least as well as it was during the test.
This approach is particularly effective if there are conditions that
can produce variable outlet emissions levels. However, fabric filters
that are commonly used at ferroalloy production operations are
essentially constant concentration devices. This means that fabric
filters are very effective (i.e., 99 percent or more), at removing PM
of all particle sizes when properly designed and operated. The
variability of the uncontrolled pollutant loading has very little
effect on the concentration of PM in the exhaust of the device (see
document at https://www.epa.gov/ttnchie1/mkb/documents/ff-pulse.pdf).
Based on an evaluation of existing permit limits in this industry, we
believe that a fabric filter control device would need to achieve an
outlet concentration of less than 0.01 gr/dscf to ensure that the
control device is well operated and maintained.
We have concerns about the economic effect of PM emissions testing
for smaller facilities. The typical EPA Method 5 PM emissions test on a
stack costs between $3,000 and $10,000. A positive pressure fabric
filter device typical of those used at the bulk ferroalloys producers
does not have a stack of the type for which Method 5 is designed.
Instead, these control devices emit essentially straight from the bags
to the atmosphere through multiple stub stacks or a long roof vent.
Conducting representative emissions testing on such devices requires a
modified approach, which we have described in EPA Method 5D. The cost
of conducting a test with Method 5D is driven by the design and size of
the fabric filter outlet. Method 5D tests on fabric filters will cost
from 3 to 10 times more than a Method 5 test on a stack. The $10,000 to
over $40,000 cost per test per control device become a significant
economic burden for these area sources.
Given these control device characteristics, we considered whether
an opacity or VE standard would be GACT for this industry. There is a
correlation between PM concentration and opacity in the fabric filter
outlet stream, and studies have shown that particulate concentrations
are approximately zero at an opacity of zero.\3\ For example, a test at
a wet cement kiln with a fabric filter showed that when outlet
concentrations were less than 0.009 gr/dscf, opacity was less than 2
percent. This opacity is low enough that it would probably be observed
as zero under most conditions. This in turn would result in a very low
incidence of VE during any observation period. A search of permits
found several examples of venturi scrubbers also being subject to zero
VE tests.
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\3\ Study of Benefits of Opacity Monitors Applied to Portland
Cement Kilns. Prepared by Ronald Meyers, U.S. EPA, May 15, 1991, pp.
3-1, 3-6.
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Therefore, we propose a very low (e.g., 3 percent accumulation of
VE during the observation period) VE limit as GACT. As described above,
data support a conclusion that a 3 percent accumulation or less VE
limit will provide assurance that the control device is properly
designed and operated. Further, the cost of VE testing (less than $125
for Method 22) is significantly less than the cost of PM emissions
testing. It is also less than the cost of conducting a Method 9 test
(approximately $2,000 for a contractor to conduct the test), which is
why we did not select an opacity limit as GACT. A rule that specifies a
very low VE limit can afford to include more frequent testing than one
that has a PM emissions limit that may require only an initial test or
at best a test only every several years.
2. Furnace Building Opacity
In addition to control requirements, maintaining capture efficiency
is also important in determining GACT. All of the ferroalloys
production electrometallurgical operations are equipped with capture
systems. We lack empirical data on their actual performance; however,
there is precedent for establishing a VE limit from the EAF (NSPS) or
furnace building (major source NESHAP, 20 percent opacity) as a
surrogate for performance of the capture systems. Establishing a 20
percent opacity limit is common in State regulations (including
Indiana, Kentucky, Michigan, Ohio, and West Virginia) that address
foundries, smelters, EAF, and other combustion sources. For example,
Michigan rule 336.1358 for roof monitor VE at steel manufacturing
facilities from electric arc furnaces and blast furnaces states:
Rule 358. (1) A person shall not cause or permit to be
discharged to the outer air, at a steel manufacturing facility, from
a roof monitor source of emission of an electric arc furnace, or a
blast furnace, a visible emission with a density of more than 20%
opacity.
Therefore, we have determined that a 20 percent furnace building (e.g.,
shop) limit is GACT for this source category.
Existing permits and regulations also tend to provide an upper
bound opacity limit to account for variation in building operations
that could result in fugitive emissions during the Method 9 observation
period. These upper limits range from 27 percent (Michigan
[[Page 53170]]
permits for similar sources (foundries)) to 60 percent (major source
ferroalloys NESHAP, see 40 CFR 63.1653(a)). The existing title V permit
for a ferrosilicon producer allows a single 6-minute average not to
exceed 40 percent during the Method 9 observation period. For this
proposed area source rule, we propose to establish an upper limit
opacity of 40 percent, limited to a single 6-minute average opacity
determination.
In addition to establishing an upper limit, we considered whether
upset or malfunction conditions such as blowing taps, poling, and
oxygen lancing of the tap hole should be excluded from the observation
period. For example, blowing taps are a malfunction and occur when the
pressure in the furnace is not balanced. Similarly, both oxygen lancing
and poling are considered to be ``failures of the process to operate in
a normal or usual manner'', as described in the March 1976 EPA document
``Supplemental Information on Standards of Performance or Ferroalloy
Production Facilities''. We determined that the General Provisions
requirements (40 CFR 63.6(e)) to develop and operate according to a
startup, shutdown, and malfunction plan would adequately address these
and other types of malfunctions that might occur during the VE
observation period. Therefore, we do not believe it is necessary to
provide such exclusions in this proposed rule.
E. How did we select the compliance requirements?
We are proposing testing, monitoring, notification, and
recordkeeping requirements to ensure compliance with this proposed
rule. These provisions are based, in part, on requirements that have
been applied to several industries in other rulemakings and an
understanding of how control devices perform and can be effectively
monitored. In selecting these requirements, we identified the
information necessary to ensure emissions controls are maintained and
operated properly on a continuing basis. We also evaluated more
enhanced monitoring requirements, such as the use of bag leak detection
systems, which were required in 40 CFR part 63, subpart XXX for new
sources. We believe the proposed requirements will assure compliance
without posing a significant additional burden for facilities that must
implement them.
1. Electrometallurgical Operation Equipment Standards
We are proposing that compliance with the VE limit would be
established through an initial and then semiannual observation of VE
using EPA Method 22. Method 22 results record the accumulation of time
that any VE is observed. We are proposing a 60-minute observation
period to ensure that observations occur during representative
conditions. We are seeking comment on whether a different observation
period might be appropriate.
Monitoring would consist of a daily VE observation. As described
above, properly operated and maintained fabric filters and scrubbers
should normally operate with no VE at the outlet. If any VE are
observed, a possible problem is indicated and a Method 22 test must be
conducted within 24 hours. If the Method 22 test shows that the control
device emissions are above the 3 percent limit, the source would be
required to report an exceedance. This compliance format will encourage
sources to correct control device operational problems as soon as
possible.
For new sources equipped with fabric filters, we are proposing use
of bag leak detection systems for monitoring. Bag leak detection
systems are typical requirements for new sources (e.g., new sources
subject to the major source NESHAP are required to install them) and
represent state-of-the art continuous compliance by providing early
notice of leaking bags. These systems can be incorporated into the
design and operation for new sources and would not require retrofitting
or duplicative monitoring as would be the case if they were applied to
existing sources. Existing sources also might opt to install bag leak
detection systems to monitor performance. Sources using bag leak
detection systems would not be subject to the daily VE requirements.
Instead, a system alarm would trigger a VE observation within 1 hour.
If any VE are observed, the source would be required to conduct a
Method 22 test within 24 hours. Sources desiring to install a PM
emissions monitoring system (e.g., PM continuous emissions monitoring
system) or other monitoring method can request the Administrator's
approval of such a plan on a case-by-case basis under the authority of
the part 63 General Provisions (Sec. 63.8(f)(4)(i)).
We are proposing that new sealed EAF sources with wet scrubbers
install, maintain and operate a CPMS to monitor pressure drop and
scrubber liquid flow rate. These systems represent state-of-the-art
continuous compliance and can be designed into the unit at
installation. Existing sources would be allowed to adopt CPMS as well.
Similar to bag leak detection system monitoring, the CPMS would be used
to provide an indication that the wet scrubber is operating properly
instead of a required daily check of VE. We are proposing that if the
3-hour average pressure drop or scrubber water flow rate is below the
minimum levels that indicate normal operation of the control device,
the source would be required to conduct visual monitoring of the outlet
stack(s) within 1 hour. Manufacturer's specifications will be used to
provide the values for normal operation. If the visual monitoring
reveals the presence of any VE, the source must conduct a Method 22
test within 24 hours.
2. Furnace Building Opacity
Compliance with an opacity limit for fugitive emissions is commonly
demonstrated using a Method 9 test. Therefore, we are proposing that
initial compliance must be demonstrated using a certified Method 9
observer to perform this test. We recognize that not all facilities
have a certified observer on staff, and we are proposing that sources
would have the option of monitoring VE using Method 22 for the
subsequent semi-annual compliance demonstration. The test is successful
if no VE are observed for 90 percent of the readings over the furnace
cycle (tap to tap) or 60 minutes, whichever is more. If VE are observed
greater than 10 percent of the time over the furnace cycle or 60
minutes, whichever is more, then the facility must conduct a Method 9
test as soon as possible, but no later than 15 calendar days after the
Method 22 test.
We are proposing this compliance alternative because we are trying
to reduce the potential compliance burden on sources. To the extent
that sources have certified Method 9 observers already on staff for
other reasons, they might choose to continue to demonstrate semiannual
compliance with Method 9 observation. Other sources might choose to
hire a contractor to conduct both the initial Method 9 and the
subsequent observations rather than devote in-house resources. However,
we have assumed that some sources would choose to hire a contractor to
do the initial compliance observation, but might want to conduct the
semiannual observations using in-house staff if they could avoid the
cost of keeping a certified Method 9 reader on staff. The Method 22
alternative allows the use of this potentially more economical test,
but a Method 9 test would be required in the event that the VE observed
using Method 22 exceed 10 percent of the time in the observation
period.
[[Page 53171]]
F. How did we decide to exempt this area source category from title V
permitting requirements?
We are proposing exemption from title V permitting requirements for
affected facilities in the ferroalloys production area source category
for the reasons described below.
Section 502(a) of the CAA provides that the Administrator may
exempt an area source category from title V if he determines that
compliance with title V requirements is ``impracticable, infeasible, or
unnecessarily burdensome'' on an area source category. See CAA section
502(a). In December 2005, in a national rulemaking, EPA interpreted the
term ``unnecessarily burdensome'' in CAA section 502 and developed a
four-factor balancing test for determining whether title V is
unnecessarily burdensome for a particular area source category, such
that an exemption from title V is appropriate. See 70 FR 75320,
December 19, 2005 (``Exemption Rule'').
The four factors that EPA identified in the Exemption Rule for
determining whether title V is ``unnecessarily burdensome'' on a
particular area source category include: (1) Whether title V would
result in significant improvements to the compliance requirements,
including monitoring, recordkeeping, and reporting that are proposed
for an area source category (70 FR 75323); (2) whether title V
permitting would impose significant burdens on the area source category
and whether the burdens would be aggravated by any difficulty the
sources may have in obtaining assistance from permitting agencies (70
FR 75324); (3) whether the costs of title V permitting for the area
source category would be justified, taking into consideration any
potential gains in compliance likely to occur for such sources (70 FR
75325); and (4) whether there are implementation and enforcement
programs in place that are sufficient to assure compliance with the
proposed NESHAP for the area source category, without relying on title
V permits (70 FR 75326).
In discussing these factors in the Exemption Rule, we further
explained that we considered on ``a case-by-case basis the extent to
which one or more of the four factors supported title V exemptions for
a given source category, and then we assessed whether considered
together those factors demonstrated that compliance with title V
requirements would be `unnecessarily burdensome' on the category,
consistent with section 502(a) of the Act.'' See 70 FR 75323. Thus, in
the Exemption Rule, we explained that not all of the four factors must
weigh in favor of exemption for EPA to determine that title V is
unnecessarily burdensome for a particular area source category.
Instead, the factors are to be considered in combination, and EPA
determines whether the factors, taken together, support an exemption
from title V for a particular source category.
In the Exemption Rule, in addition to determining whether
compliance with title V requirements would be unnecessarily burdensome
on an area source category, we considered, consistent with the guidance
provided by the legislative history of section 502(a), whether
exempting the area source category would adversely affect public
health, welfare or the environment. See 70 FR 15254-15255, March 25,
2005. We have determined that the proposed exemption from title V would
not adversely affect public health, welfare and the environment. Our
rationale for this decision follows here.
In considering the proposed exemption from title V requirements for
sources in the category affected by this proposed rule, we first
compared the title V monitoring, recordkeeping, and reporting
requirements (factor one) to the requirements in this proposed NESHAP
for the ferroalloys production area source category. Title V requires
periodic monitoring to ensure compliance. This proposed standard would
provide for monitoring in the form of VE observations and opacity
testing that would assure compliance with the requirements of this
proposed rule. This proposed NESHAP would also require the preparation
of an annual compliance certification report and submission of this
report if there are any deviations during the year, which will identify
for the agency implementing this rule those facilities with compliance
issues, in the same way as a title V permit. Records would be required
to ensure that the compliance requirements are followed and any needed
corrective actions are taken, including such records as results of the
visual emissions and opacity tests and the resulting corrective actions
such as replacing a torn fabric filter bag. Therefore, this proposed
rule contains monitoring sufficient to assure compliance with the
requirements of this proposed rule.
We also considered the extent to which title V could potentially
enhance compliance for area sources covered by this proposed rule
through recordkeeping or reporting requirements. We have considered the
various title V recordkeeping and reporting requirements, including
requirements for a 6-month monitoring report, deviation reports, and an
annual certification in 40 CFR 70.6 and 71.6. For any affected
ferroalloys production facility, this proposed NESHAP would require an
initial notification and an initial and annual notification of
compliance status. This proposed NESHAP would further require affected
facilities to maintain records showing compliance with the required
standards and compliance requirements. This proposed NESHAP also would
require sources to comply with the requirements in the part 63 General
Provision for startup, shutdown, and malfunction plans, reports, and
records in 40 CFR 63.6(e)(3); see Table 1 of this proposed rule. When a
startup, shutdown, and malfunction report must be submitted, it must
consist of a letter containing the name, title, and signature of the
owner or operator or other responsible official who is certifying its
accuracy. The information that would be required in the notifications,
reports, and records is similar to the information that would be
provided in the deviation reports required under 40 CFR 70.6(a)(3) and
40 CFR 71.6(a)(3).
We believe the monitoring, recordkeeping, and reporting
requirements in this proposed rule are sufficient to assure compliance
with the requirements of this proposed rule. Therefore, we conclude
that title V would not result in significant improvements to the
compliance requirements we are proposing for this area source category.
For the second factor, we must determine whether title V permitting
would impose a significant burden on the area sources in the category
and whether that burden would be aggravated by any difficulty the
source may have in obtaining assistance from the permitting agency.
Subjecting any source to title V permitting imposes certain burdens and
costs that do not exist outside of the title V program. EPA has
estimated that the average annual cost of obtaining and complying with
a title V permit is $9,500 per source.\4\ See Information Collection
Request (ICR) for Part 70 Operating Permit Regulations, April 2007, EPA
ICR Number 1587.07. EPA does not have specific estimates for the
burdens and costs of permitting the
[[Page 53172]]
ferroalloys production area sources; however, there are certain
activities associated with the part 70 and 71 rules. These activities
are mandatory and impose burdens on the facility. They include reading
and understanding permit program guidance and regulations; obtaining
and understanding permit application forms; answering follow-up
questions from permitting authorities after the application is
submitted; reviewing and understanding the permit; collecting records;
preparing and submitting monitoring reports on a 6-month or more
frequent basis; preparing and submitting prompt deviation reports, as
defined by the State, which may include a combination of written,
verbal, and other communications methods; collecting information,
preparing, and submitting the annual compliance certification;
preparing applications for permit revisions every 5 years; and, as
needed, preparing and submitting applications for permit revisions. In
addition, although not required by the permit rules, many sources
obtain the contractual services of consultants to help them understand
and meet the permitting program's requirements. The ICR for part 70
provides additional information on the overall burdens and costs, as
well as the relative burdens of each activity. Also, for a more
comprehensive list of requirements imposed on part 70 sources (hence,
burden on sources), see the requirements of 40 CFR 70.3, 70.5, 70.6,
and 70.7.
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\4\ This value is higher than the permitting cost estimate
discussed in other recent area source proposal packages because it
is based on an updated analysis of the reporting burden. However,
this value is based on an understanding that most of the title V
permits that are currently in development are renewals. A new title
V permit would likely have a higher average cost of development.
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In assessing the second factor for the three existing ferroalloys
production facilities that do not currently have title V permits (two
of whom are small businesses), we examined the potential cost
implications for the source category. At a cost of $9,500 per facility
to obtain and maintain a title V permit, the cost of permits would
exceed the estimated total annualized cost of complying with the
standards (approximately $6,100 per facility). Thus, we believe that
the second factor supports the proposed title V exemption for
ferroalloys production facilities.
The third factor, which is closely related to the second factor, is
whether the costs of title V permitting for these area sources would be
justified, taking into consideration any potential gains in compliance
likely to occur for such sources. We explained for the second factor
that the costs of compliance with title V would impose a significant
burden on the sources that would be required to obtain a title V
permit. We also believe in considering the first factor that, while
title V might impose additional requirements, the monitoring,
recordkeeping and reporting requirements in the proposed NESHAP would
assure compliance with the standards imposed in the NESH