Industry Codes and Standards; Amended Requirements, 52730-52750 [E8-20624]
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Federal Register / Vol. 73, No. 176 / Wednesday, September 10, 2008 / Rules and Regulations
NUCLEAR REGULATORY
COMMISSION
10 CFR Part 50
RIN 3150–AH76
[NRC–2007–0003]
Industry Codes and Standards;
Amended Requirements
Nuclear Regulatory
Commission.
ACTION: Final rule.
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AGENCY:
SUMMARY: The U.S. Nuclear Regulatory
Commission (NRC) is amending its
regulations to incorporate by reference
the 2004 Edition of Section III, Division
1, and Section XI, Division 1, of the
American Society of Mechanical
Engineers (ASME) Boiler and Pressure
Vessel Code (BPV Code), and the 2004
Edition of the ASME Code for Operation
and Maintenance of Nuclear Power
Plants (OM Code) to provide updated
rules for constructing and inspecting
components and testing pumps, valves,
and dynamic restraints (snubbers) in
light-water nuclear power plants. The
NRC also is incorporating by reference
ASME Code Cases N–722, ‘‘Additional
Examinations for PWR [pressurized
water reactor (PWR)] Pressure Retaining
Welds in Class 1 Components
Fabricated with Alloy 600/82/182
Materials, Section XI, Division 1,’’ and
N–729–1, ‘‘Alternative Examination
Requirements for PWR Reactor Vessel
Upper Heads With Nozzles Having
Pressure-Retaining Partial-Penetration
Welds, Section XI, Division 1,’’ both
with conditions. The amendment also
removes certain obsolete requirements
specified in the NRC’s regulations. This
action is in accordance with the NRC’s
policy to periodically update the
regulations to incorporate by reference
new editions and addenda of the ASME
Codes and is intended to maintain the
safety of nuclear reactors and make NRC
activities more effective and efficient.
DATES: Effective Date: October 10, 2008.
The incorporation by reference of
certain publications listed in the
regulation is approved by the Director of
the Office of the Federal Register as of
October 10, 2008.
ADDRESSES: You can access publicly
available documents related to this
document using the following methods:
Federal e-Rulemaking Portal: Go to
https://www.regulations.gov and search
for documents filed under Docket ID
[NRC–2007–0003]. Address questions
about NRC dockets to Carol Gallagher
301–415–5905; e-mail
Carol.Gallagher@nrc.gov.
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NRC’s Public Document Room (PDR):
The public may examine and have
copied for a fee publicly available
documents at the NRC’s PDR, Public
File Area O1F21, One White Flint
North, 11555 Rockville Pike, Rockville,
Maryland.
NRC’s Agencywide Documents Access
and Management System (ADAMS):
Publicly available documents created or
received at the NRC are available
electronically at the NRC’s electronic
Reading Room at https://www.nrc.gov/
reading-rm/adams.html. From this page,
the public can gain entry into ADAMS,
which provides text and image files of
NRC’s public documents. If you do not
have access to ADAMS or if there are
problems in accessing the documents
located in ADAMS, contact the NRC’s
PDR reference staff at 1–800–397–4209,
301–415–4737, or by e-mail to
pdr.resource@nrc.gov.
L.
Mark Padovan, Office of Nuclear
Reactor Regulation, U.S. Nuclear
Regulatory Commission, Washington,
DC 20555–0001, telephone 301–415–
1423, e-mail Mark.Padovan@nrc.gov.
SUPPLEMENTARY INFORMATION:
FOR FURTHER INFORMATION CONTACT:
I. Background
II. Analysis of Public Comments
III. Section-by-Section Analysis
IV. Generic Aging Lessons Learned Report
V. Availability of Documents
VI. Voluntary Consensus Standards
VII. Finding of No Significant Environmental
Impact: Environmental Assessment
VIII. Paperwork Reduction Act Statement
IX. Regulatory Analysis
X. Regulatory Flexibility Certification
XI. Backfit Analysis
XII. Congressional Review Act
I. Background
The NRC is amending 10 CFR 50.55a
to incorporate by reference the 2004
Edition of Section III, Division 1 and
Section XI, Division 1 of the ASME BPV
Code and the 2004 Edition of the ASME
OM Code. Section 50.55a requires the
use of Section III, Division 1 of the
ASME BPV Code for the construction of
nuclear power plant components;
Section XI, Division 1 of the ASME BPV
Code for the inservice inspection (ISI) of
nuclear power plant components; and
the ASME OM Code for the inservice
testing (IST) of pumps and valves. The
NRC published a proposed rulemaking
on this subject in the Federal Register
on April 5, 2007 (72 FR 16731). The 75day public comment period for the
proposed rule closed on June 19, 2007.
The introductory paragraph of
§ 50.55a establishes the applicability of
the conditions therein to licenses and
approvals issued under Part 52.
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Specifically, that rule states the
following:
• ‘‘Each combined license for a
utilization facility is subject to the
following conditions in addition to
those specified in § 50.55, except that
each combined license for a boiling or
pressurized water-cooled nuclear power
facility is subject to the conditions in
paragraphs (f) and (g) of this section, but
only after the Commission makes the
finding under § 52.103(g) of this
chapter.’’
• ‘‘Each manufacturing license,
standard design approval, and standard
design certification application under
part 52 of this chapter is subject to the
conditions in paragraphs (a), (b)(1),
(b)(4), (c), (d), (e), (f)(3), and (g)(3) of this
section.’’
Accordingly, combined licenses,
manufacturing licenses, standard design
approvals, and standard design
certifications are subject to these
requirements.
The ASME BPV Code and OM Code
are national, voluntary consensus
standards, and are required by the
National Technology Transfer and
Advancement Act of 1995, Public Law
104–113, to be used by government
agencies unless the use of such a
standard is inconsistent with applicable
law or is otherwise impractical. The
NRC reviews new editions and addenda
of the ASME BPV and OM Codes, and
periodically updates § 50.55a to
incorporate by reference newer editions
and addenda. New editions of the
subject codes are issued every 3 years;
addenda to the editions are issued
yearly except in years when a new
edition is issued. The editions and
addenda of the ASME BPV and OM
Codes were last incorporated by
reference into the regulations in a final
rule dated October 1, 2004 (69 FR
58804). In that rule, § 50.55a was
revised to incorporate by reference the
2001 Edition, and 2002 and 2003
Addenda, of Sections III and XI,
Division 1, of the ASME BPV Code and
the 2001 Edition, and 2002 and 2003
Addenda, of the ASME OM Code.
The NRC is now incorporating by
reference Section III, Division 1, of the
2004 Edition of the ASME BPV Code;
Section XI, Division 1, of the 2004
Edition of the ASME BPV Code subject
to modifications and limitations; and
the 2004 Edition of the ASME OM Code.
II. Analysis of Public Comments
The NRC received 23 letters and emails from the public that provided
about 87 comments on the proposed
rule. These comments were submitted
by individuals, nuclear utilities, and
nuclear industry organizations
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consisting of the Nuclear Energy
Institute (NEI), the Performance
Demonstration Initiative, and the
Strategic Teaming and Resource Sharing
(STARS) organization. The NRC
reviewed and considered the comments
in its final rulemaking, as discussed in
the following sections:
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1. 10 CFR 50.55a(b)(1)
Public Comment:
In a letter dated June 12, 2007, G.C.
Slagis Associates commented that the
reversing dynamic load rules of the
ASME BPV Code, Section III, should not
be approved for new construction. The
commenter stated that the draft rule
language incorporated the 2004 Edition
of the Section III piping rules (NB/NC/
ND–3600) for evaluation of ‘‘reversing
dynamic loads,’’ whereas the NRC had
taken exception to these rules in the
past. The commenter also stated that
these piping rules should not be
approved for new construction.
NRC Response:
The NRC has not approved the
reversing dynamic load rules in the
piping rules for the ASME BPV Code,
Section III for new construction or
existing nuclear plants. The NRC
believes that the commenter’s
interpretation of the proposed rule was
based on the wording contained in the
summary of the proposed revisions to
10 CFR 50.55a (on the bottom of page
72 FR 16732 and top of page 72 FR
16733; April 5, 2007) that said ‘‘The
proposed rule would revise
§ 50.55a(b)(1) to incorporate by
reference the 2004 Edition of Section III
of the ASME Boiler and Pressure Vessel
(BPV) Code. The NRC does not propose
to adopt any limitations with respect to
the 2004 Edition of Section III.’’ The
wording in the second sentence
contained an editorial error. The
sentence should have read ‘‘The NRC
does not propose to adopt any
additional limitations with respect to
the 2004 Edition of Section III.’’ The
proposed rule language on page 72 FR
16740 retained the previous restriction
regarding the piping rules. The
restriction applies to the 1994 Edition
through the 2004 Edition. To clarify
this, the NRC revised the subject
sentences in Section III, Section-by
Section Analysis, of this document as
follows:
The final rule revises § 50.55a(b)(1) in the
current regulation to incorporate by reference
the 2004 Edition of Section III of the ASME
BPV Code into 10 CFR 50.55a. The NRC is
not adopting any additional limitations with
respect to the 2004 Edition of Section III.
2. 10 CFR 50.55a(b)(1)(iii)—Seismic
Design of Piping
Public Comment:
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In a letter dated June 19, 2007,
Westinghouse Electric Company
requested that the NRC clarify the
current limitation specified in
§ 50.55a(b)(1)(iii) regarding seismic
design. The commenter stated that the
limitations are related to the treatment
of piping. However, as is stated in
§ 50.55a(b)(1)(iii), the rules in Article
NB–3200 of Section III of the ASME
BPV Code contain criteria applicable to
the seismic design of components other
than piping systems. The commenter
recommended that the wording in
§ 50.55a(b)(1)(iii) be revised to clarify
that the limitation only applies to the
seismic design of piping.
NRC Response:
The NRC agrees with the commenter,
and has revised § 50.55a(b)(1)(iii) in this
final rule as follows:
Seismic design of piping. Applicants and
licensees may use Articles NB–3200, NB–
3600, NC–3600, and ND–3600 for seismic
design of piping up to and including the
1993 Addenda, subject to the limitation
specified in paragraph (b)(1)(ii) of this
section. Applicants and licensees may not
use these Articles for seismic design of
piping in the 1994 addenda through the latest
edition and addenda incorporated by
reference in paragraph (b)(1) of this section.
3. 10 CFR 50.55a(b)(2)(xv)—Appendix
VIII Specimen Set and Qualification
Requirements
Public Comment:
Conflicts between §§ 50.55a(b)(2)(xv)
and 50.55a(b)(2)(xxiv) were identified
by the Performance Demonstration
Initiative (letter dated May 11, 2007),
Nuclear Management Company (letter
dated June 19, 2007), and Mr. Michael
Gothard (comment received on the
NRC’s public Web site on May 11,
2007). The proposed rule extends the
application of § 50.55a(b)(2)(xv) from
the 1995 Edition through the 2001
Edition to the 1995 Edition through the
2004 Edition. 10 CFR 50.55a(b)(2)(xxiv)
prohibits the use of Appendix VIII of
Section XI, 1995 Edition through the
2001 Edition, and the supplements of
Appendix VIII and Article I–3000 of the
2002 Addenda through the latest edition
and addenda incorporated by reference
in § 50.55a(b). The proposed change in
§ 50.55a(b)(2)(vx) creates confusion,
unnecessary burden, and conflicting
requirements. The commentors
proposed leaving § 50.55a(b)(2)(xv)
unchanged.
NRC Response:
The NRC agrees with the commentors
that the requirements in
§§ 50.55a(b)(2)(xv) and
50.55a(b)(2)(xxiv) conflict. The intent of
the proposed rule was to minimize the
burden associated with reconciling an
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existing Appendix VIII of Section XI,
1995 Edition through the 2001 Edition,
program with changes that occurred in
the 2002 Addenda and later edition and
addenda. In keeping with the NRC’s
intent, § 50.55a(b)(2)(xv) will reference
up to, and including, the 2001 Edition
of Appendix VIII as follows:
Appendix VIII specimen set and
qualification requirements. The following
provisions may be used to modify
implementation of Appendix VIII of Section
XI, 1995 Edition through the 2001 Edition.
Licensees choosing to apply these provisions
shall apply all of the following provisions
under this paragraph except for those in
§ 50.55a(b)(2)(xv)(F) which are optional.
Licensees who use later editions and
addenda than the 2001 Edition of Section XI
of the ASME Code shall use the 2001 Edition
of Appendix VIII.
4. 10 CFR 50.55a(b)(2)(xx)—System
Leakage Tests
Public Comment:
In a letter dated June 19, 2007,
Progress Energy stated that the
construction code requirement for a
hydrostatic pressure test is not
performed at a pressure that constitutes
a challenge to the material. A
hydrostatic test at this pressure does not
contribute to safety any more than a
pressure test at operating pressure, since
both are conducted below the yield
strength of the materials involved.
Therefore, from a safety perspective, the
hydrostatic test is not used to verify the
structural integrity of the component or
system being tested. It only proves leak
tightness, which is also accomplished
by a system leakage test. Hence, the end
results of the hydrostatic test and the
system leakage test are the same (leak
tightness is verified). The additional
nondestructive examination (NDE)
being suggested by the NRC is of no
value in verifying leak tightness, and
thus is not related to the safety
significance of not performing a
hydrostatic test. The construction code
NDE that is implemented by ASME
Code, Section XI (IWA–4500,
[‘‘Examination and Testing’’]), is all that
is needed to verify any welding
discontinuities that could affect the
required joint efficiency for the required
quality of the weld or brazed joint.
NRC Response:
Subarticle IWA–4540(a) of the 1995
Edition of the ASME BPV Code, Section
XI, requires that after repair and
replacement activities, a system
hydrostatic pressure test be performed.
The industry asserted that the
hydrostatic pressure test creates a
significant hardship. Subsequently, the
ASME Committee developed Code Case
N–416–3, ‘‘Alternative Pressure Test
Requirements for Welded Repairs or
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Installation of Replacement Items by
Welding Class 1, 2, and 3, Section XI,
Division 1,’’ to allow the use of system
leakage testing and NDE to replace the
hydrostatic test. Later, the technical
provisions of Code Case N–416–3 were
incorporated into the 2001 Edition of
ASME Section XI, IWA–4540(a) and
maintained through the 2002 Addenda.
However, the NDE requirements of
IWA–4540(a) were eliminated from the
2003 Addenda of the Code. Therefore,
the NRC proposed a condition in
§ 50.55a(b)(2)(xx) requiring Section III
NDE be performed following repair and
replacement activities if a system
leakage test was to be used in lieu of a
hydrostatic test under the 2003
Addenda through the latest edition and
addenda incorporated by reference in 10
CFR 50.55a(b)(2).
The piping systems in some vintage
nuclear power plants were fabricated in
accordance with American National
Standards Institute (ANSI)/ASME B31.1,
‘‘Power Piping,’’ Code. ANSI/ASME
B31.1 does not require a volumetric
examination for those systems that
would now be classified as ASME Class
2 and Class 3 piping systems during
original construction. The current
ASME BPV Code, Section XI (IWA–
4500), allows licensees to use the NDE
requirement of the original construction
code as part of repair/replacement
activities. Licensees of these vintage
plants would not need to perform
volumetric examinations after repair/
replacement activities for piping
classified as ASME Class 2 or Class 3
piping for which ANSI B31.1 does not
require NDE. A system pressure test or
hydrostatic pressure test does not verify
the structural integrity of the repaired
piping components. However, it is
generally recognized in the industry that
the volumetric examinations do provide
significant information relative to the
structural integrity of the repaired
piping components. For those Class 2
and 3 piping systems that may not
receive a volumetric examination for the
life of the systems, the NRC is
concerned that performance of a system
leakage test without associated
volumetric examinations would not
adequately ensure high quality welds
for the repaired or replaced component.
Therefore, performance of a Section III
volumetric examination in connection
with a system leakage test in repair/
replacement activities is necessary.
Public Comment:
In letter dated June 13, 2007, ASME
stated that § 50.55a(b)(2)(xx) does not
explicitly state that the NDE shall be
performed after the system leakage test.
As written, a licensee could comply
with this requirement by performing the
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required NDE before the system leakage
test. It is common practice to perform
this NDE prior to the system leakage
test.
NRC Response:
The NRC agrees with the commenter
that an ASME BPV Code, Section III,
1992 Edition, volumetric examination
performed as part of the repair/
replacement activities prior to the
system leakage test can be accepted to
fulfill the NDE requirement of
§ 50.55a(b)(2)(xx)(B). The NRC’s
position has been, and continues to be,
that the NDE performed as part of the
repair/replacement activities satisfies
the NDE provision of subarticle IWA–
4540(a) of the 2002 Addenda of the
ASME Code, Section XI.
Public Comment:
In letter dated June 19, 2007, Duke
Energy stated that § 50.55a(b)(2)(xx)
does not restrict a licensee from using
the provisions of IWA–5213(a) in the
2003 Addenda of Section XI. Therefore,
licensees may currently use the
provisions of IWA–4540(a) in the 2003
Addenda without having to perform
NDE in accordance with the
requirements of IWA–4540(a)(2) of the
2002 Addenda after a system leakage
test. Because the proposed change
imposes additional requirements on
licensees, the change should be
evaluated to determine whether the
change is a backfit.
NRC Response:
The NRC agrees with the commenter
that the proposed requirement would
result in a backfit for some licensees
because this final rule would now
require them to perform the required
NDE in conjunction with the system
leakage test in lieu of the hydrostatic
test. In the October 1, 2004 (69 FR
58804), rulemaking of the 2003
Addenda of the ASME Code, the NRC
neglected to incorporate the above NDE
requirement in 10 CFR 50.55a(b)(2).
However, the oversight needs to be
corrected to ensure that during repair or
replacement activities, the volumetric
examination, in conjunction with a
system leakage test, is performed to
ensure structural integrity of the
repaired or replaced piping system. The
NRC discusses its backfit analysis for
those licensees who may be affected by
this rule in Section XI, Backfit Analysis,
of this document.
5. 10 CFR 50.55a(b)(2)(xxi)(A)—Table
IWB–2500–1 Examination Requirements
Public Comment:
In letter dated June 13, 2007, ASME;
in letter dated June 19, 2007, Nuclear
Energy Institute; and in letter dated June
19, 2007, Duke Energy disagree with
modifying the limitation to require
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visual examination of Class 1
pressurizer and steam generator nozzle
inner radius areas (ASME Code Case N–
619) based on the previous reactor
vessel nozzle inner radius limitation
(ASME Code Case N–648–1). The
commenters believe that the original
limitation (to continue examination of
the inner nozzle radius region) is
unnecessary because of the following:
a. Inner nozzle radius regions in Class
1 systems have been examined for over
25 years without detecting cracking.
b. Structural integrity evaluations
demonstrated a large tolerance for flaws.
c. Risk informed evaluations
demonstrated that these nozzles have a
large tolerance for flaws.
d. Risk informed evaluations
demonstrated a low probability of
failure under plant operating
conditions.
e. There is a negligible change in risk
if inspections are eliminated.
f. The term enhanced VT–1 is not
defined in Code, and studies show that
VT–1 character heights provide the
same or better resolution than the 1 mil
wire.
NRC Response:
The NRC disagrees with the
commentors. The limitation on the
visual examination in 10 CFR
50.55a(b)(2)(xxi)(A) did not differentiate
between vessel components. The
limitation is an alternative for
volumetric examinations. The proposed
change in the rule is to provide a visual
examination criterion for determining
fatigue crack flaw depth.
With respect to Item 5.a above, the
commentor’s information on 25 years of
inservice ultrasonic examinations with
no evidence of inner radius cracking on
nozzles covered by the ASME Code
cases is from an ASME document issued
in 2001. At that time, ultrasonic
examinations of pressurized-water
reactors were normally performed from
the inside surface, and were normally
performed from the outside surface for
boiling-water reactors. The NRC took
issue with the effectiveness of ultrasonic
examinations of the inner nozzle radius
performed prior to performance-based
qualification requirements.
Performance-based examinations of all
reactor pressure vessel (RPV) inner
nozzle radii became mandatory on
November 22, 2002. On July 26, 2006,
the Electric Power Research Institute—
Boiling Water Reactor Vessel & Internal
Project (BWRVIP) provided a summary
of results from inner nozzle radius
performance-based examinations to
support reducing RPV inner nozzle radii
examination frequency by 75 percent.
By letter dated December 19, 2007,
the NRC issued a safety evaluation
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accepting BWRVIP–108 which reduced
the inspection frequency of reactor
nozzle-to-vessel shell welds and nozzle
inner radius for BWRs (NRC ADAMS
Accession Number ML073600374).
Operating conditions, such as
fluctuating temperature, and fabricating
conditions, such as work hardening can
cause cracking of the inner nozzle
radius. The ASME Code Cases (N–619
and N–648–1) are silent on conditions
that are associated with cracking. These
conditions may appear, or be affected, at
various times during the operating cycle
and may not be specific to vessel design.
To detect degradation that appears
during operations, NDE of inner nozzle
radii are warranted.
Items 5b, 5c, and 5d pertained to riskinformed computations. Of the riskinformed piping programs reviewed to
date, none of the programs contained
risk data for Class 1 inner nozzle radius
regions. The NRC did not find
documentation of a review on the ASME
2001 article. Recently, the BWRVIP
submitted to the NRC information on
structural integrity and probability of
failure and risk calculations concerning
the inspection of inner nozzle radius
regions to the NRC for review, which is
ongoing.
With respect to Item 5f, the
commentors referenced proprietary
documents that were not made available
to the NRC. Therefore, the NRC was
unable to verify the data used to
validate the adequacy of VT–1 and of
character recognition for examinations
of the inner radii regions. While
characters are useful for distinguishing
shapes, NUREG/CR 6860, ‘‘An
Assessment of Visual Testing,’’
identified the crack open width
dimension as a key variable for visually
detecting cracks. In 10 CFR
50.55a(b)(2)(xxi)(A), the 1-mil width
wire or crack is a measurable criterion
for a postulated crack open width
dimension. Therefore, the 1-mil width
wire or crack requirement provides a
minimum criteria for performance-based
demonstrations of examination
effectiveness.
The commentors stated that the term
‘‘enhanced VT–1’’ was not recognized
by the ASME BPV Code. The term
‘‘enhanced VT–1’’ is being used by
knowledgeable personnel for
conversational expediency. The term
‘‘enhanced VT–1’’ is not used in the
regulation. However, the use of the term
‘‘enhanced magnification’’ is used in the
rule and may have been misleading.
Therefore, the term ‘‘enhanced’’ will be
removed from the regulation.
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6. 10 CFR 50.55a(b)(2)(xxviii)—
Evaluation Procedure and Acceptance
Criteria for PWR Reactor Vessel Head
Penetration Nozzles
Public Comment:
In a letter dated June 13, 2007, the
ASME stated that this modification is
being proposed because of a
typographical error that the NRC says
exists in ASME Section XI, Nonmandatory Appendix O, paragraph O–
3220(b), equation SR, = [l—0.82R]¥22,
where the exponent ¥22 should be
¥2.2. ASME has identified this error
and is publishing an ERRATA in July
2007 to correct this error retroactively to
include the 2004 Edition of Section XI.
As such, the proposed amendment to 10
CFR 50.55a(b)(2)(xxviii) is unnecessary.
NRC Response:
The NRC finds that ASME has
published an ERRATA in July 2007 to
correct the error in the SR equation of
paragraph O–3220(b) retroactively to
include the 2004 Edition of ASME BPV
Code, Section XI. The condition
imposed in § 50.55a(b)(2)(xxviii) will
not be necessary. Therefore, the NRC is
not including § 50.55a(b)(2)(xxviii) in
this final rule.
7. 10 CFR 50.55a(b)(3)(v)—Subsection
ISTD
Public Comments:
By electronic mail dated June 11,
2007, George L. Fechter of Southern
Nuclear Operating Company stated that
Article IWF–5000, ‘‘Inservice Inspection
Requirements for Snubbers,’’ was
deleted from the 2006 Addenda of the
ASME BPV Code, Section XI. With
adequate verification of training
provided to personnel performing visual
exams, removal, testing, and
reinstallation of snubbers per applicable
Subsection ISTD, ‘‘Inservice Testing of
Dynamic Restraints (Snubbers) in LightWater Reactor Power Plants,’’ of the
ASME OM Code and site licensing and
maintenance criteria, it should be
justifiable to allow performance of this
type of visual examination versus a VT–
3 visual examination. The knowledge
obtained from such snubber-specific
training and experience commonly
exceeds the VT–3 visual examination
criteria for snubbers. While IWA–2317
of the 2003 Addenda through 2004
Edition of the ASME BPV Code, Section
XI, provides alternative VT–3
examination qualification requirements,
the administrative burden incurred for
the VT–3 certification may not be
commensurate with any convenience
provided by qualifying additional VT–3
personnel in this manner and, for
reasons stated previously, does not
provide higher quality examinations.
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The commenter requested that the
permissive for allowing personnel
trained specifically on snubber
requirements per the applicable ISTD
and site licensing and maintenance
criteria be allowed to perform visual
examinations for snubbers as an
alternative to performing a VT–3
examination per the method described
in IWA–2213 of the ASME BPV Code,
Section XI.
NRC Response:
The commenter requested that the
visual examination method required by
§ 50.55a(b)(3)(v) when performing
examination and testing of snubbers be
revised. The NRC declines to adopt the
commenter’s suggestion because the
proposed rule did not suggest an
amendment to the visual examination
method in § 50.55a(b)(3)(v), and the
NRC currently does not have a basis for
supporting such a revision. There were
no other public comments received on
§ 50.55a(b)(3)(v). Therefore, the NRC
declines to adopt the commenter’s
suggestion. No change was made to
§ 50.55a(b)(3)(v) in the final rule as a
result of the comment.
8. 10 CFR 50.55a(g)(6)(ii)(B)—
Containment ISI Programs
Public Comments:
In a letter dated June 19, 2007, Duke
Energy stated that when compliance
with the requirements of the ASME BPV
Code, Section XI, Subsections IWE and
IWL was initially imposed by 10 CFR
50.55a, the requirements of
§ 50.55a(g)(6)(ii)(B) did not require
licensees to submit ISI programs that
were developed to comply with the
Code during the expedited examination
period (September 9, 1996, through
September 9, 2001). However, when the
initial expedited examination
requirements were removed from
§ 50.55a after September 9, 2001,
§ 50.55a(g)(6)(ii)(B) was not deleted,
leaving some licensees to believe that
the NRC wanted to retain this provision.
As a result, many licensees continue to
believe that the NRC does not want
updated containment ISI plans to be
submitted. The NRC should take action
to clarify whether it is the intent of 10
CFR 50.55a(g)(6)(ii)(B) that licensees be
required to submit ISI plans for Class
MC and Class CC components for all ISI
plans developed after the expedited
examination period.
NRC Response:
The NRC notes that the comment was
not related to the proposed rule but to
seek clarification on § 50.55a(g)(6)(ii)(B)
in the current regulation. It is the NRC’s
position to retain the current
§ 50.55a(g)(6)(ii)(B) provision in the
final rule. § 50.55a(g)(6)(ii)(B) states that
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licensees do not have to submit to the
NRC for approval of their containment
in-service inspection (CISI) programs for
Class MC and Class CC pressure
retaining components that were
developed to meet the requirements of
the ASME BPV Code, Section XI,
Subsections IWE and IWL, with
specified modifications and limitations,
under § 50.55a(g)(5)(i) and/or
§ 50.55a(g)(4). The provision requires
that program elements and the required
documentation of the developed plan
must be maintained on site for audit.
The provision applies to the CISI
programs developed for each operating
license for the initial 120-month
inspection interval, including the CISI
program revisions made by licensees of
operating reactors during the September
1996 to September 2001 timeframe (i.e.,
expedited examination period) when
the rule for ASME BPV Code, Section
XI, compliance was initially imposed.
Further, the provision applies to
subsequent revisions to the CISI
programs for successive 120-month
inspection intervals under
§ 50.55a(g)(4)(ii). Therefore, as stated in
§ 50.55a(g)(6)(ii)(B), licensees do not
have to submit to the NRC for approval
of their CISI program that meets the
ASME Code, Subsections IWE and IWL
with specified modifications and
limitations after the expedited
examination period.
However, the NRC would like to
clarify a situation which does not affect
50.55a(g)(6)(ii)(B) directly but which
involves the use of Subsections IWE and
IWL. If a licensee wishes to use
Subsections IWE and IWL of later
editions and addenda (i.e., later than the
code of record for the ISI interval in
question) of the ASME Code that are
incorporated by reference in 10 CFR
50.55a(b) to be applied to the specific
10-year inservice inspection interval at
its nuclear plant, the licensee needs to
submit a request for the NRC’s approval
to use the later editions and addenda of
the ASME Code. As stated in
§ 50.55a(g)(4)(iv), licensees are required
to obtain NRC approval before using
subsequent editions and addenda (or
portions thereof) of the ASME BPV
Code, Section XI, issued after their Code
of Record for any 120-month inspection
interval, if they choose to implement
their ISI programs under
§ 50.55a(g)(4)(iv). The regulatory issue
of using later editions and addenda of
the Code has been previously clarified
in NRC Regulatory Issue Summary
2004–12, ‘‘Clarification on Use of Later
Editions and Addenda to the ASME OM
Code and Section XI.’’ The intent of the
commenter is to seek a clarification
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rather than a suggestion. Therefore, no
change was made to § 50.55a(g)(6)(ii)(B)
in the final rule as a result of this
comment.
9. 10 CFR 50.55a(g)(6)(ii)(D)—Reactor
Vessel Head Inspections
9a. Condition 10 CFR
50.55a(g)(6)(ii)(D)(1), Regarding the
Implementation of Code Case N–729–1,
as Amended, in Lieu of the First
Revised NRC Order EA–03–009
Some commenters requested
additional information on the
implementation of these requirements,
and asked the NRC about the process of
changing the current NRC requirements
for RPV closure head inspection
requirements from the First Revised
NRC Order EA–03–009, issued on
February 20, 2004, (Order) to the
requirements provided in the proposed
rule language for 10 CFR
50.55a(g)(6)(ii)(D). (Comment Numbers
14, 19 and 20)
NRC Response:
To allow an orderly implementation
of 10 CFR 50.55a(g)(6)(ii)(D), the NRC
finds an implementation date of no later
than December 31, 2008, for the
requirements provided in this section is
warranted. The requirements of NRC
Order EA–03–009 will remain in effect
until the provisions of 10 CFR
50.55a(g)(6)(ii)(D) are implemented.
Once a licensee implements this
requirement, the First Revised NRC
Order EA–03–009 no longer applies to
that licensee and under 10 CFR
50.55a(g)(6)(D)(1) shall be deemed to be
withdrawn. All relaxations from the
requirements of the Order will then no
longer apply. If a licensee cannot meet
the proposed requirements of 10 CFR
50.55a(g)(6)(ii)(D), then an alternative
may be requested in accordance with 10
CFR 50.55a(a)(3)(i) or 10 CFR
50.55a(a)(3)(ii) or impracticality must be
shown under 10 CFR 50.55a(g)(6)(i). To
incorporate this implementation date,
section 50.55a(g)(6)(ii)(D)(1) is revised
to incorporate this implementation date.
9b. Condition 10 CFR
50.55a(g)(6)(ii)(D)(2), Regarding the
Frequency of Reactor Vessel Head
Inspection for ‘‘Resistant’’ Materials
Public Comment:
Some commenters disagreed with the
proposed NRC position regarding the
frequency of inspection of Item No.
B4.40 of ASME Code Case N–729–1.
The commenters made several remarks
regarding previous and ongoing
laboratory work with primary water
stress corrosion cracking (PWSCC)
‘‘resistant’’ materials. Further, they
noted operational experience with these
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materials had provided a sufficient basis
to allow the inspection interval as stated
in ASME Code Case N–729–1 without
the NRC-proposed condition, as
provided in proposed 10 CFR
50.55a(g)(6)(ii)(D)(2). One commenter,
number 13, recommended extending the
interval of inspection from every seven
(7) years to every eight (8) years.
(Comment Numbers 7, 9, 11, 13, 15, 16,
17, 19, 21, 22 and 23)
NRC Response:
During the writing of the proposed
rule, the NRC disagreed with the NDE
re-inspection frequency for ‘‘resistant’’
materials, in Item B4.40 of Table 1 of
ASME Code Case N–729–1, of every ten
(10) calendar years beyond the first 10
years. Therefore, the NRC proposed the
condition 10 CFR 50.55a(g)(6)(ii)(D)(2)
to limit the inspection frequency for
‘‘resistant’’ materials to every four
refueling outages not to exceed seven (7)
calendar years beyond the first 10 years.
The proposed condition was based on
two main factors: the availability of
limited crack initiation and growth data
on the Alloy 152/52 weld metal, and the
accelerated susceptibility increases of
replaced U.S. RPV heads versus the
current operational experience data
from international experience which
demonstrates the resistance of Alloy
690/152/52 materials against PWSCC.
The available data on Alloy 152/52
weld metal resistance to PWSCC is an
NRC concern. However, considering the
comments on this issue and ongoing
PWSCC research programs at Pacific
Northwest National Laboratories and
Argonne National Laboratory sponsored
by the NRC Office of Nuclear Regulatory
Research, NRC now finds that the
current data is sufficient to support the
re-inspection frequency of Item B4.40 of
Table 1 of ASME Code Case N–729–1.
NRC research on these materials is
scheduled to continue through CY 2010.
Accordingly, there should be enough
time to address any items of concern
regarding the resistance of these
materials to PWSCC, if and when they
develop, prior to becoming a significant
safety issue.
The NRC acknowledges that current
operating experience shows the
resistance of Alloy 152/52 weld material
to PWSCC to be superior to that of Alloy
82/182. However, RPV head
temperatures at numerous international
plants with replaced RPV upper heads
are significantly less than U.S. upperhead temperatures. As PWSCC
susceptibility in nickel based alloys like
Alloy 600 has been shown to have a
significant temperature dependence,
NRC analysis of international head
replacement data has shown that RPV
heads in the U.S. will, with time, have
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a greater susceptibility to PWSCC than
a majority of the international plants in
terms of accumulated, effective
degradation years. Therefore, NRC has
found that long-term operating
experience is limited for components
that contain Alloy 690/52/152 materials
with indications and repairs of the
scope and nature found in recently
replaced U.S. RPV heads. Nevertheless,
the NRC finds the operational
experience is sufficient to support Code
Case N–729–1 inspection frequencies
while research on these materials
continues.
The NRC agrees with the commenters
and finds that there is sufficient Alloy
690/152/52 laboratory data and
operational experience to allow the
inspection frequency of Item B4.40 of
Table 1 of ASME Code Case N–729–1
for RPV upper heads containing Alloy
690/152/52 components. Therefore, the
proposed condition in 10 CFR
50.55a(g)(6)(ii)(D)(2) of the proposed
rule will not be adopted.
9c. Condition 10 CFR
50.55a(g)(6)(ii)(D)(3), Regarding RPV
Head Inspection Requirements and
Frequencies
Public Comment:
Some commenters disagreed with the
proposed NRC condition regarding the
implementation of Note 6 of Table 1 of
ASME Code Case N–729–1, which is
stated in the 10 CFR 50.55a proposed
rule language as 10 CFR
50.55a(g)(6)(ii)(D)(3). Several comments
were concerned with the surface and
volumetric examination coverage
requirements and the surface
examination requirement of the J-groove
weld. The commenters requested to
allow a UT ‘‘leak-path’’ examination in
lieu of surface examination of the Jgroove weld, and that a note be added
to document that Appendix I of the
Code Case may be used when approved
as required in 10 CFR
50.55a(g)(6)(ii)(D)(6). In addition
comments noted that the impact of Note
9 is not addressed in the elimination of
the original Code Case N–729–1, Note 6.
(Comment Numbers 7, 9, 11, 12, 13, 16,
17, 18, 19, 20, 22 and 23)
NRC Response:
In development of the proposed rule,
the NRC did not find sufficient basis to
allow an inspection regime of 3.0 reinspection years (RIY) as described in
Code Case N–729–1. Further, the NRC
noted that due to the lack of a nonvisual leak path assessment requirement
in Code Case N–729–1, surface
examination of all J-groove welds,
commensurate with the volumetric
examination of the penetration nozzle,
should be required. Therefore the NRC
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proposed the condition in 10 CFR
50.55a(g)(6)(ii)(D)(3). The NRC found
the inspection coverage as defined by
Code Case N–729–1 using the ASME
Code definition of ‘‘essentially 100
percent’’ inspection acceptable and
therefore retained that language in the
condition. No increase in inspection
coverage is intended in the condition.
The NRC disagrees that the
supporting probabilistic basis is
adequate to support the 3.0 RIY option.
A probabilistic fracture mechanics
analysis was used as a basis for the 3.0
RIY inspection frequency option. NRC
finds the supporting probabilistic model
is based on an assumption of essentially
no cracking in RPV head penetrations or
welds with less than 4 effective years of
degradation (EDY). The NRC considers
this assumption to be non-conservative
as used in the supporting probabilistic
model. One U.S. plant at approximately
2 EDY identified cracking attributable to
PWSCC. Many of the other near-cold-leg
temperature RPV heads (cold-head
plants) with susceptible material will
not accumulate a total of 4 EDY through
the next 15 to 30 years of operation.
Development of flaws in these heads
would cause adjustment of the
probabilistic model output for all
temperature ranges of RPV heads.
Cracking attributed to PWSCC has been
identified internationally in head
penetration nozzles and associated
welds at operating temperatures similar
to U.S. cold-head plants. In the U.S.,
flaws in other components have been
attributed to PWSCC in similar cold-leg
temperature environments. The NRC
finds that relatively few more instances
of flaws attributed to PWSCC in the
cold-head sub-population could
significantly change the probabilistic
model upon which the 3.0 RIY
inspection frequency is justified.
Therefore, NRC concludes that the
supporting probabilistic model does not
provide an adequate basis for extending
the non-visual NDE inspection
frequency to 3.0 RIY.
The conditional requirement for
surface examinations of all J-groove
welds is based on the need for a
defense-in-depth method to ensure
reactor coolant pressure boundary
integrity through the J-groove weld. In
Code Case N–729–1, the mechanism to
identify a through-weld flaw in a Jgroove weld is through the bare-metal
visual exam using visual leak detection
at the top of the RPV head. This method
alone is not consistent with previous
NRC inspection requirements under the
Order which require a non-visual leak
path assessment in conjunction with a
bare-metal visual examination of the
RPV head. The NRC finds that not
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performing a leak path assessment
would limit the ability of an inspection
plan to provide sufficient defense-indepth to identify leakage through the Jgroove weld. In the past, the NRC has
accepted ultrasonic (UT) leak path
assessments as an adequate inspection
to provide this assurance. However, the
UT leak path assessment was not
included in Code Case N–729–1 because
it had not been qualified through the
ASME Code process. Surface
examination of the J-groove weld was
included in Code Case N–729–1, but
only as an option to increase inspection
frequency. Under the proposed
condition, performance of a surface
examination of the J-groove weld would
have been the only option in terms of
a leak path assessment.
The commenters stated that there are
current plans to demonstrate the
effectiveness of the ultrasonic leak path
assessment technique for use within
Code Case N–729–1. As the ultrasonic
leak path assessment was a previously
acceptable alternative to surface
examination of the J-groove weld, due to
physical constraints and radiological
dose concerns in performing a surface
exam in this area, the condition stated
in 10 CFR 50.55a(g)(6)(ii)(D)(3) has been
modified in this final rule.
As noted previously the Condition
stated in 10 CFR 50.55a(g)(6)(ii)(D)(2)
was removed. To address stakeholder
comments about confusion between
Notes 6 and 9 of Code Case N–729–1,
condition in 10 CFR
50.55a(g)(6)(ii)(D)(2) of the proposed
rule will simply state in the final rule
that: ‘‘Note 9 of ASME Code Case N–
729–1 shall not be implemented.’’ Note
9 of ASME Code Case N–729–1 provides
the path for use of the 3.0 RIY
inspection frequency interval. As
previously stated, and as directed in the
change to Note 6, the 3.0 RIY inspection
frequency will not be included in the
final rule.
9d. Condition 10 CFR
50.55a(g)(6)(ii)(D)(4), Regarding
Qualification Requirements for
Volumetric Inspection of RPV Head
Penetration Nozzles
Public Comment:
Some commenters disagreed with the
NRC-proposed condition regarding
qualification requirements for
volumetric examination as stated in
Paragraph–2500 of ASME Code Case N–
729–1. This proposed condition is
stated in 10 CFR 50.55a(g)(6)(ii)(D)(4) of
the proposed rule. (Comment Numbers
2, 7, 9, 11, 12, 13, 17, 19 and 22).
NRC Response:
The NRC notes that the condition
stated in 10 CFR 50.55a(g)(6)(ii)(D)(4)
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requires that reliable and effective
ultrasonic examinations be performed to
ensure adequate protection for public
health and safety. Because of the
emphasis placed on inspections of the
penetrations, it is appropriate to
incorporate requirements for a robust
blind demonstration of the ability of
personnel, procedures and equipment to
reliably detect and characterize
indications, consistent with the
approach articulated in Appendix VIII
of Section XI of the ASME BPV Code.
As RPV head inspection frequencies
transition to every 8 or 10 years due to
replacement heads being installed,
clearly defined performance
demonstration requirements are
necessary to ensure effective NDE. Due
to the lack of current ASME BPV Code
ultrasonic performance demonstration
qualification requirements in Section
XI, Appendix VIII, for RPV head
penetrations, the NRC is adopting the
conditions stated in 10 CFR
50.55a(g)(6)(ii)(D)(4) in the final rule.
With respect to the performance
demonstration requirements of the
ASME BPV Code, Section XI, Appendix
VIII, have increased the effectiveness
and reliability of ultrasonic
examinations, most notably in the area
of inspection of dissimilar metal welds.
The development of a qualification
program to meet the intermediate rigor
requirements of ASME BPV Code,
Section V, Article 14 would require an
additional process beyond this
rulemaking activity. As noted in
paragraph 10 CFR 50.55a(g)(6)(ii)(C),
implementation of performance
demonstration requirements of
Appendix VIII of Section XI of the
ASME BPV Code is currently required
by 10 CFR 50.55a for Supplements 1
through 8, 10 and 11. At this time, there
is no ASME BPV Code supplement to
address performance demonstration
requirements for the qualification of
ultrasonic inspection of Alloy 600 base
material. The conditions identified in
the paragraphs 10 CFR
50.55a(g)(6)(ii)(D)(4)(i) through 10 CFR
50.55a(g)(6)(ii)(D)(4)(iv) of the final rule
are consistent with the performance
demonstration requirements of
Appendix VIII.
10 CFR 50.55a(g)(6)(ii)(D)(4), as stated
in the proposed rule, is modified in the
final rule to incorporate an
implementation date of September 1,
2009, in order to address the comment
which noted that additional time would
be required to fully implement a
formalized qualification program. The
implementation date in the final rule
addresses the time necessary for
mockup production and qualification of
sufficient numbers of NDE personnel.
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NRC determined that the
implementation date of September 1,
2009, is adequate to address the current
frequency of inspections and allow for
enough qualified personnel resources to
be available. During the interval
between the effective date of the final
rule and the implementation date, the
NRC finds that the qualification
requirements of Code Case N–729–1
will provide reasonable assurance of
public health and safety.
With respect to the expansion of
specimen qualification set applicability
for a range of pipe diameters and
thicknesses, 10 CFR
50.55a(g)(6)(ii)(D)(4)(i) was modified.
The commenters noted that current
demonstrations are performed on
typical-sized control rod drive
mechanism penetration nozzles. These
demonstrations are used for a variety of
similar-sized penetration nozzles
(incore instrumentation, control rod
drive and control element drive) and for
smaller-size and thickness vent-line
nozzles. The proposed draft condition
specimen set applicability range was
taken from Section XI, Appendix VIII,
Supplement 10 requirements for
dissimilar metal welds. A change to
increase the range of applicability was
made to 10 CFR 50.55a(g)(6)(ii)(D)(4)(i)
to address stakeholder comments
concerning the number of currently
available mockup assemblies and the
continued use of them for a slightly
larger range of nozzles. The commenter
noted that a small adjustment would
allow the current mockups to be
applicable for similar sized penetration
nozzles which would fall just outside of
the range stated in the proposed draft
rule language. The NRC has reviewed
the requested increased range of
applicability and finds that the nozzles
in question have enough through-wall
thickness to provide similar response.
As the weakness of ultrasonic
examination is near field resolution, an
expanded range for pipe diameters and
thicknesses is allowed. The NRC finds
that the range now stated in 10 CFR
50.55a(g)(6)(ii)(D)(4)(i) of the final rule
is adequate to ensure representative
specimen sets will be used in the
qualification processes for both
personnel and procedures over the
entire range of penetration nozzles in
the reactor vessel head, and address
stakeholder concerns.
With respect to issues that
recommended an adjustment for
mockup specimens to include a range of
blind demonstration mockups
previously manufactured, 10 CFR
50.55a(g)(6)(ii)(D)(4)(ii) was modified
for incorporation into the final rule.
Specimen set flaw location
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requirements must meet several criteria
to ensure the wide range of possible
flaws identified through operational
experience are captured for qualification
of procedures, equipment, and
personnel. The NRC has found that the
commenters’ flaw location range
recommendations as stated in public
comment viii of this section
satisfactorily meet the intent of 10 CFR
50.55a(g)(6)(ii)(D)(4)(ii), which were
established to ensure the entire range of
flaws identified through operational
experience are represented in the
mockups. The NRC accepts the
comments and, therefore, has modified
the requirements of the condition stated
in 10 CFR 50.55a(g)(6)(ii)(D)(4)(ii) for
incorporation into the final rule.
With respect to asking for additional
clarity when an essential variable may
be changed outside of its demonstration
range, 10 CFR 50.55a(g)(6)(ii)(D)(4)(iii)
has been revised for incorporation into
the final rule. The identification and
definition of essential variables is
necessary to ensure proper applicability
of qualification standards to each
particular inspection. 10 CFR
50.55a(g)(6)(ii)(D)(4)(iii) has been
revised to include specific requirements
if changes to essential variables occur.
These requirements are the same as
those required in Section XI, Appendix
VIII general requirements of Subarticle
VIII–2100 which are required for use
under 10 CFR 50.55a(g)(6)(ii)(C) for
implementation of performance
demonstration requirements of
Appendix VIII of Section XI of the
ASME BPV Code.
With respect to the objection to the
proposed generic qualification
requirements for depth and length
sizing qualification, noting that the
requirements were currently
unachievable for a generic procedure
and were not necessary from a safety
standpoint, 10 CFR
50.55a(g)(6)(ii)(D)(4)(iv) has been
revised for incorporation into the final
rule. Performance demonstration
requirements provide depth sizing and
length sizing root mean square (RMS)
error tolerances to meet the acceptance
standards of Table VIII–S10–1. The NRC
reviewed the RMS error tolerances that
the commenters recommended, and
found the proposed RMS error
tolerances of 1⁄8-inch (3 mm) in depth
and 3⁄8-inch (10 mm) in length were
adequate to ensure the validity of
qualification. Therefore, for
qualification of procedures, equipment,
and personnel, the acceptance standard
RMS error tolerance requirements were
updated in 10 CFR
50.55a(g)(6)(ii)(D)(4)(iv) as incorporated
into the final rule.
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After review and assessment of the
comments, the NRC is revising the
proposed condition.
9e. Condition 10 CFR
50.55a(g)(6)(ii)(D)(5), Regarding Reinspection Requirements Once a Plant
has Identified PWSCC Flaws in Their
RPV Head Penetration Nozzles or
Associated Welds
Public Comment:
Some commenters disagreed with the
NRC proposed condition 10 CFR
50.55a(g)(6)(ii)(D)(5). This condition
requires a volumetric and/or surface reinspection each outage once a plant
identifies PWSCC in its vessel head
penetration nozzles or welds. These
commenters stated that flaw evaluation
using the crack growth rates for PWSCC
should provide an acceptable reinspection interval for any flaws that
were accepted by evaluation, and an
exemption should be added to exclude
the condition of ‘‘craze cracking’’ from
mandating inspections at every outage.
(Comment Numbers 7, 9, 11, 13, 17, and
19)
NRC Response:
The NRC disagrees with the
commenters that flaw evaluation using
the crack growth rates for PWSCC
would provide an acceptable reinspection interval. The proposed
condition stated in 10 CFR
50.55a(g)(6)(ii)(D)(5) is based upon
operating experience, and that several
elements of PWSCC susceptibility (e.g.,
cold work, specific material properties,
etc.) are not fully included in the
susceptibility and probabilistic models
of Code Case N–729–1. At least nine
plants have identified flaws attributable
to PWSCC in the refueling outage
immediately following an inspection
which identified the degradation
mechanism. One plant identified at least
four new flaws greater than 50 percent
through-wall in one operational cycle of
crack growth. The NRC finds that
operational experience has shown that
not all factors affecting the
susceptibility of Alloy 600 materials are
included within a standard flaw
analysis model using the ASME BPV
Code flaw analysis using the Alloy 600
crack growth rate identified in
Subarticle IWB–3660 of Section XI of
the ASME BPV Code.
The ASME BPV Code crack growth
rate curve for Alloy 600 is a mean of the
upper 50 percent of all acceptable Alloy
600 laboratory developed crack growth
rate data points. It is not a bounding
crack growth curve. Testing on field
samples of Alloy 600 from the replaced
RPV head of one plant by Argonne
National Laboratories identified a crack
growth rate which is at the upper bound
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(95th percentile) of the data used to
develop the ASME curve. Additional
factors may affect the initiation and
growth of PWSCC in RPV upper head
penetrations which were not fully
analyzed in the laboratory tested
material. These factors include the
welding process, heats of material, and
cold work applied in the field or during
manufacturing conditions.
If a plant is found to have a flaw
attributable to PWSCC, the flaw may
have developed due to any one or a
combination of the previously
mentioned susceptibility factors.
Therefore, the plant may not be fully
bounded by the Code Case N–729–1
PWSCC model. The model provides
appropriate inspection frequencies to
ascertain when a plant develops PWSCC
in its RPV upper head penetrations.
However, to be conservative, the plant
should perform volumetric and/or
surface examinations for each outage to
provide reasonable assurance of the
integrity of the reactor coolant pressure
boundary and prevent leakage once
conditions for PWSCC have been
verified through inspection results. As
such, the NRC’s proposed condition is
that once a plant has identified a flaw
attributable to PWSCC in a RPV head
penetration or J-groove weld, that plant
should perform visual and volumetric
and/or surface examinations for each
outage. This is consistent with NRC
Order EA–03–009. Therefore, the
proposed provisions in 10 CFR
50.55a(g)(6)(ii)(D)(5) are adopted
without change in the final rule.
Indications of craze cracking have not
previously been characterized as
indications of PWSCC, and the NRC
continues to find that indications of
craze cracking are not PWSCC.
Therefore, if a licensee determines that
the indications in a vessel head
penetration nozzle are a result of craze
cracking alone, it would not be within
the scope of proposed condition stated
in 10 CFR 50.55a(g)(6)(ii)(D)(5).
9f. Condition 10 CFR
50.55a(g)(6)(ii)(D)(6), Regarding the
Allowance of Licensee Deviation from
the Requirements of ASME Code Case
N–729–1 Without NRC Review and
Approval Public Comments
Commenters disagreed with the NRCproposed condition for use of Appendix
I of ASME Code Case N–729–1, which
is stated in 10 CFR 50.55a(g)(6)(ii)(D)(6).
The comments concerned the following
items:
• It is not the place of the ASME BPV
Code to require utilities to get NRC
approval on acceptable alternatives.
• NRC review of industry
implementation of Appendix I of Code
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Case N–729–1 relief from the
requirements of ASME Code Case N–
729–1 is unnecessary.
• An exemption should be made for
the need for NRC approval for use of
Appendix I of Code Case N–729–1 by
plants with new heads that use
‘‘resistant’’ material, until PWSCC is
identified in those heads.
(Comment Numbers 7, 12, 13, 17 and
19)
NRC Response:
Appendix I of Code Case N–729–1
gives an analysis procedure that allows
licensees to demonstrate the adequacy
of an NDE zone of coverage less than
that required by Code Case N–729–1.
Implementation of this analysis
procedure does not require NRC review
and approval. In essence, Appendix I
would allow licensees to self-approve
relief from the requirements of Code
Case N–729–1, essentially usurping
NRC’s authority under 10 CFR 50.55a to
evaluate alternatives. NRC experience in
processing relaxation requests to Order
requirements has shown that there was
significant variation in technical basis
approaches between licensees in
proposing alternatives to the Order. For
example, probabilistic analyses were
used in licensee relaxation requests
from Order requirements that the NRC
found to have insufficient basis and
therefore did not approve as a basis for
relaxation. However, under Appendix I
of Code Case N–729–1, these relaxation
requests could be found acceptable
without NRC review. While the NRC
agrees that the methods provided in
Appendix I may be used as a basis to
request relief from the ASME Code Case
requirements, NRC review and approval
shall be required for deviations from
Code Case N–729–1 examination
coverage requirements.
The NRC disagrees with the comment
that excludes from this proposed
condition new reactor vessel heads that
use resistant material, until PWSCC is
identified in these heads. The NRC
notes that the flaw evaluation tools and
susceptibility of new PWSCC resistant
materials have not been established or
approved by the NRC. As such,
implementation of Appendix I of Code
Case N–729–1 would be open to
significant variation of interpretation.
Therefore, the provisions in 10 CFR
50.55a(g)(6)(ii)(D)(6) are adopted
without change in the final rule.
9g. General Public Comments on 10 CFR
50.55a(g)(6)(ii)(D)
Two commenters (comment numbers
8 and 11) stated that Public Law, PL
104–113, mandates that national
consensus standards be used by Federal
agencies where applicable. This
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includes the use of ASME codes and
standards. Because the consensus
process used to develop the Code Case
specifically considered the NRC
comments (i.e., additional conditions
being added with this rule change) and
found them to be without technical
merit, one commenter considered it
inappropriate for NRC to impose
additional conditions on the use of Code
Case N–729–1. Therefore, the
commenter requested that the additional
conditions be removed from the rule
language. Alternatively, if the additional
conditions would not be removed from
the rule language, the technical
justifications for the need for these
additional conditions should be
included in the supplemental
information for the final rule.
NRC Response:
NRC review of ASME Code Case N–
729–1 concludes that its basis implies
that leakage is acceptable as long as
ejection and structural integrity due to
wastage isn’t likely to occur. All of the
RPV head penetration and associated
weld examinations required by the NRC
to date, have been based on assuring an
extremely low probability of leakage
from these components as well as
assuring their structural integrity. NRC’s
position for reactor pressure vessel
upper head inspections is that if an
active degradation mechanism is
present, any long term inspection plan
should be based on assuring an
extremely low probability of abnormal
leakage rather than allowing leakage and
demonstrating the acceptability of its
consequences. Consistent with this
position, the NRC sets the conditions
regarding the use of ASME Code Case
N–729–1 in order to incorporate its use,
by reference, into the Code of Federal
Regulations. The technical justifications
for the need for these conditions are
included in the public comment section
of this rulemaking activity.
10. 10 CFR 50.55a(g)(6)(ii)(E)—Reactor
Coolant Pressure Boundary Visual
Inspections
Public Comment:
In a letter dated June 19, 2007,
Progress Energy stated that the ASME
has not amended Section XI of the BPV
Code to include Code Case N–722.
Therefore, requiring licensees to comply
with a Code Case that has not been
incorporated into the ASME Code sets a
precedence of mandatory
implementation of a Code Case which
has not been subject to ASME public
review and comment during its
development.
NRC Response:
The NRC recognizes that the ASME
has not amended Section XI of the
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ASME BPV Code to include Code Case
N–722 and that during development
code cases may be subjected to different
ASME public review and comment than
Section XI. The NRC is incorporating
Code Case N–722 in the rule to expedite
the implementation of Code Case N–
722. The NRC is requiring expedited
implementation of Code Case N–722
because the NRC concluded from a
safety perspective that these inspections
are necessary to ensure the integrity of
the Alloy 600/82/182 components. The
NRC has previously incorporated code
cases in 10 CFR 50.55a prior to the
ASME taking action to include the code
cases in the ASME Code. The NRC
declines to adopt commenter’s
suggestion. No change was made to the
final rule as a result of this comment.
Public Comment:
In a letter dated June 22, 2007,
Southern Nuclear Operating Company
stated that the NRC does not reference
the industry efforts, especially those
made through the Electric Power
Research Institute’s Materials and
Reliability Program (MRP) to address
the issue of bare-metal visual
examination of Alloy 600 welds. Every
PWR in the United States has agreed to
the implementation of MRP–139, which
requires an augmented program to
perform bare-metal visual examinations
on the large diameter Alloy-600 welds
on a frequency that is almost identical
to the schedule mandated in ASME
Code Case N–722. Typically, utilities
are given the option to assess each code
case and determine if that code case
should be adopted for use. By
mandating the use of Code Case N–722,
the NRC is, in effect, writing their own
code and deviating from using guidance
from an international consensus
standard body (ASME Code
Committees, of which the NRC is a
participant and voting member). The
NRC and the industry have been
working on this issue, and industry
programs are in place to cover these
examinations. Additional time should
be provided to allow the MRP and
ASME to develop the necessary
enhancements.
NRC Response:
The MRP–139 report referenced by
the commenter is an industry guidance
document which includes guidance on
bare-metal visual examinations of Alloy
82/182 butt welds. Because MRP–139 is
written as inspection guidance, MRP–
139 is not suitable to be incorporated by
reference in 10 CFR 50.55a. In addition,
the MRP has not issued inspection
guidelines for partial-penetration
welded components with Alloy 600/82/
182 materials. The NRC finds Code Case
N–722 with conditions is suitable to be
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incorporated by reference in the final
rule. Given the safety significance of
these inspections, the NRC concluded
that the reactor coolant pressure
boundary visual inspections of 10 CFR
50.55a(g)(6)(ii)(E) are necessary to
ensure that the appropriate safetysignificant visual inspections are
performed.
The NRC recognizes that the ASME is
an international, consensus standard
body, and that the ASME Code provides
necessary requirements for the design
and inspection of nuclear power plant
components. Therefore, the NRC has
incorporated by reference in 10 CFR
50.55a certain editions and addenda of
Section III and XI of the ASME BPV
Code. However, in certain cases, such as
when an active degradation mechanism
is affecting the integrity of pressure
boundary components, the NRC needs
to take regulatory actions to ensure
safety and protect the public health and
safety. As mandated by the Atomic
Energy Act of 1954, as amended, and
the Energy Reorganization Act of 1974,
the NRC has the statutory authority and
responsibility to enact regulations
through the rulemaking process as
necessary to ensure safety.
The NRC declines to adopt
commenter’s suggestion. No change was
made to the final rule as a result of this
comment.
Public Comment:
In a letter dated June 20, 2007,
Arizona Public Service Company stated
that 10 CFR 50.55a(g)(6)(ii)(E)(1)
exempts Alloy 600/82/182 materials
that have been mitigated by weld
overlay or stress improvement from the
inspection requirements of Code Case
N–722. The commenter recommended
that nozzles and penetrations that have
been mitigated by half-nozzle
replacement or Alloy 690/52/152 weld
pads should also be exempted from the
requirements of Code Case N–722.
NRC Response:
Code Case N–722, as implemented by
10 CFR 50.55a(g)(6)(ii)(E), applies to
examination of pressure retaining
partial or full penetration welds in Class
1 components fabricated with Alloy
600/82/182 material in PWRs. The
requirements of Code Case N–722, as
implemented by 10 CFR
50.55a(g)(6)(ii)(E), applies to nozzles
and penetrations that have Alloy 600/
82/182 materials that form the pressure
boundary. This requirement is clear
from the title and wording of Code Case
N–722. Note the clarification in the
preceding sentences applies even
though Alloy 600/82/182 materials may
not be entirely removed from the
component, provided that pressure
retaining penetrations and welds no
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longer contain Alloy 600, Alloy 82, or
Alloy 182 materials. In addition, 10 CFR
50.55a(g)(6)(ii)(E)(1) is revised in the
final rule.
Public Comment:
In a letter dated June 20, 2007, Jack
Spanner of Electric Power Research
Institute stated that with respect to 10
CFR 50.55a(g)(6)(ii)(E)(2), it should be
sufficient to demonstrate the ability to
characterize location, orientation and
length of cracks with calibration blocks
or mockups containing a notch in the
axial and circumferential orientation.
NRC Response:
The requirements of paragraph
(g)(6)(ii)(E)(2) state only that additional
actions must be taken to characterize the
location, orientation, and length of
cracks. The comment does not provide
sufficient information for the NRC to
respond regarding the adequacy of
calibration blocks or mockups to meet
these requirements. Therefore, the NRC
declines to adopt the commenter’s
suggestion. No change was made to the
final rule as a result of this comment.
Public Comment:
In a letter dated June 20, 2007,
Arizona Public Service Company
recommended that the term ‘‘Non-visual
NDE’’ used in paragraph (g)(6)(ii)(E)(3)
be changed to ‘‘surface’’ or ‘‘volumetric’’
examination.
NRC Response:
The ASME Code, Section XI,
paragraph IWA–2200 states that ‘‘three
types of examinations used during
inservice inspection are defined as
visual, surface, and volumetric.’’ It is
clear from this Code definition that nonvisual examination refers to either
surface or volumetric examination. The
NRC declines to adopt the commenter’s
suggestion. No change was made to the
final rule as a result of this comment.
Public Comment:
In a letter dated June 20, 2007,
Arizona Public Service Company stated
that paragraph (g)(6)(ii)(E)(4) imposes
the rule of Appendix VIII of the ASME
Code, Section XI, to components where
qualification may not have been
performed (possibly due to size and
thickness). Therefore, the commenter
recommended that because the
component causing the implementation
of this paragraph is leaking, the NDE
method and techniques utilized to
characterize the leak in paragraph
(g)(6)(ii)(E)(2) should be sufficient
qualification.
NRC Response:
The commentor believes that
paragraph (g)(6)(ii)(E)(4) is unnecessary
and suggests that the NDE method and
techniques utilized to characterize the
leak in (g)(6)(ii)(E)(2) be sufficient [NDE]
qualification. The NRC disagrees with
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the commentor’s suggestion. Paragraph
(g)(6)(ii)(E)(2) requires that when
leakage is detected in a component,
additional action (e.g., non-visual
examination) must be performed to
characterize the location, orientation,
and length of cracks that cause the
leakage. Paragraph (g)(6)(ii)(E)(2) does
not provide specific qualification for
NDE. The intent of Paragraph
(g)(6)(ii)(E)(2) is to provide a general
requirement for non-visual
examinations to be performed should
leakage be detected. The NDE method
and techniques utilized to characterize
the leak in paragraph (g)(6)(ii)(E)(2) are
visual examinations which cannot
characterize flaw sizes.
Paragraph (g)(6)(ii)(E)(4) requires that
the ultrasonic examination be
performed using the appropriate
supplement of Section XI, Appendix
VIII of the ASME Code. The intent of
paragraph (g)(6)(ii)(E)(4) is to provide
specific NDE qualification requirements
for ultrasonic examination for Alloy
600/82/182 butt welds so that the
requirements of paragraphs
(g)(6)(ii)(E)(2) or (g)(6)(ii)(E)(3) can be
satisfied.
This position is consistent with other
provisions of 10 CFR 50.55a in that
ultrasonic examination of butt welds
must be qualified in accordance with
the appropriate supplement of Section
XI, Appendix VIII of the ASME Code.
Therefore, the NRC declines to adopt
the commenter’s suggestion. No change
was made to the final rule as a result of
this comment.
Public Comment:
After the public comment period
closed, the NRC received an additional
comment from Florida Power and Light
Company via a phone call on July 8,
2008, regarding the schedule for
implementing the initial inspections
under Code Case N–722 as required by
10 CFR 50.55a(g)(6)(ii)(E), Reactor
coolant pressure boundary visual
inspections. The commenter pointed out
that Code Case N–722 specifies
frequency of examination for each part
to be examined but does not specify
when the initial inspections shall be
performed. The commenter
recommended that the schedule for the
initial inspections be specified in the
rule.
NRC Response:
The NRC agrees with the commenter
that the schedule for the initial
inspections is not specified in Code
Case N–722 nor is it specified in a NRCproposed condition applicable to this
Code Case. Code Case N–722 contains
three different inspection intervals:
inspections to be conducted every other
refueling outage, each refueling outage,
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and once per interval. The NRC has
specified the following initial
inspection requirements in a new
footnote to the new paragraph.
For inspections to be conducted every
refueling outage and inspections
conducted every other refueling outage,
the initial inspection shall be performed
at the next refueling outage after January
1, 2009. For inspections to be conducted
once per interval, the inspections shall
begin in the interval in effect on January
1, 2009, and shall be prorated over the
remaining periods and refueling outages
in this interval. For inspections to be
conducted once per interval, if the
current interval ends prior to January 1,
2009, the initial inspection shall be
performed at the first refueling outage
after January 1, 2009. These initial
inspection schedules are believed to be
reasonable since, in general, the
inspections are straightforward to
perform and licensees have been aware
for over two years of the NRC intent to
incorporate Code Case N–722 in the
regulations during which to plan the
inspections.
III. Section-by-Section Analysis
ASME BPV Code, Section III
10 CFR 50.55a(b)(1)
The final rule revises § 50.55a(b)(1) in
the current regulation to incorporate by
reference the 2004 Edition of Section III,
Division 1, of the ASME BPV Code into
10 CFR 50.55a. This paragraph requires
new applicants for a nuclear power
plant who submit an application for a
construction permit under 10 CFR part
50 after the effective date of this rule use
the 2004 Edition of Section III, Division
1 of the ASME BPV Code for the design
and construction of the reactor coolant
pressure boundary and Quality Group B
and C components. This paragraph also
requires that existing modifications and
limitations for weld leg dimensions,
independence of inspection and
subsection NH in §§ 50.55a(b)(1)(ii),
50.55a(b)(1)(v), and 50.55a(b)(1)(vi),
respectively, apply to the 2004 Edition
of Section III, Division 1 of the ASME
BPV Code. The NRC is not adopting any
additional limitations with respect to
the 2004 Edition of Section III.
10 CFR 50.55a(b)(1)(iii)—Seismic
Design of Piping
As discussed in Section II of this
document, applicants or licensees may
use Articles NB–3200, NB–3600, NC–
3600, and ND–3600 for seismic design
of piping up to and including the 1993
Addenda, subject to the limitation
specified in paragraph (b)(1)(ii) of this
section. Applicants or licensees may not
use these Articles for seismic design of
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piping in the 1994 Addenda through the
latest edition and addenda incorporated
by reference in paragraph (b)(1) of this
section. The final rule revises
50.55a(b)(1)(iii) in the current 10 CFR
50.55a to clarify the current limitation
regarding seismic design. Current
§ 50.55a(b)(1)(iii) states that applicants
or licensees may use Articles NB–3200,
NB–3600, NC–3600, and ND–3600 for
seismic design. However, the rules in
Article NB–3200 of Section III of the
ASME BPV Code contain criteria
applicable to the seismic design of
components other than piping systems.
The NRC revises § 50.55a(b)(1)(iii) to
clarify that the limitation only applies to
the seismic design of piping.
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ASME BPV Code, Section XI
The final rule revises § 50.55a(b)(2) to
incorporate by reference the 2004
Edition of the ASME BPV Code, Section
XI, Division 1, subject to the
modifications and limitations discussed
in the following paragraphs:
10 CFR 50.55a(b)(2)(xi)—Class 1 Piping
Paragraph 50.55a(b)(2)(xi) states that
‘‘licensees may not apply IWB–1220,
‘‘Components Exempt from
Examination,’’ of Section XI, 1989
Addenda through the latest edition and
addenda incorporated by reference in
paragraph (b)(2) of this section, and
shall apply IWB–1220, 1989 Edition.’’
Subarticle IWB–1220 of the 1989
Edition of the ASME BPV Code, Section
XI, exempts certain components (such
as small bore piping) from the
volumetric and surface examinations.
However, welds or portions of welds
that are inaccessible due to being
encased in concrete, buried
underground, located inside a
penetration, or encapsulated by guard
pipe were included in components for
exemption from examination and
incorporated in the edition and addenda
of the ASME BPV Code, Section XI, after
the 1989 Edition. The NRC previously
did not agree with the incorporation of
these types of welds for exemption from
examination because the NRC believed
that these welds should be examined to
monitor their structural integrity.
Therefore, the NRC prohibited the use of
1989 addenda through the latest
editions and addenda of the ASME BPV
Code, Section XI, regarding the
application of IWB–1220 in 10 CFR
50.55a(b)(2)(xi) (64 FR 51394;
September 22, 1999).
The revision to the regulation
removes 10 CFR 50.55a(b)(2)(xi),
thereby permitting the use of ASME
BPV Code, Section XI, IWB–1220 of any
edition or addenda of ASME BPV Code,
Section XI, incorporated by reference in
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10 CFR 50.55a. The condition placed
upon Section XI, IWB–1220 in 10 CFR
50.55a(b)(2)(xi) is no longer necessary
because of the following:
1. Licensees can select an alternate
weld for inspection that does not have
limitations.
2. Licensees have committed to
perform augmented inspections of break
exclusion zone (BEZ) welds which are
located in inaccessible areas such as
containment penetrations or
encapsulated by guard pipe to the extent
practical under the BEZ criteria.
3. Boiling water reactor (BWR)
licensees have followed the provisions
of Generic Letter 88–01, ‘‘NRC Position
on IGSCC [intergranular stress corrosion
cracking] in BWR Austenitic Stainless
Steel Piping,’’ and the associated NRC
report, NUREG–0313, ‘‘Technical Report
on Material Selection and Process
Guidelines for BWR Coolant Pressure
Boundary Piping,’’ and the provisions of
the BEZ criteria (Reference: Branch
Technical Position MEB 3–1 attached to
Standard Review Plan 3.6.2) apply to
the examination of the welds such as
those that are located inside
containment penetrations or
encapsulated by guard pipe.
4. Licensees of plants whose
construction permits were issued after
January 1, 1971, are required to have
ASME Class 1 and Class 2 components
designed and provided with access to
enable the performance of ISIs, and the
removal of the limitation on the use of
IWB–1220(d) would not permit welds to
be located in reactor coolant pressure
boundary components (including Class
1 components permitted to be designed
to Class 2 rules) that are encased in
concrete, buried underground, located
inside a penetration, or encapsulated by
guard pipe.
10 CFR 50.55a(b)(2)(xiii)—Mechanical
Clamping Devices
Paragraph 50.55a(b)(2)(xiii) is
removed from the regulation. This
paragraph permitted licensees to use the
provisions of Code Case N–523–1,
‘‘Mechanical Clamping Devices for Class
2 and 3 Piping.’’ Instead, Code Case N–
523–2 provides updated requirements to
those of Code Case N–523–1, has been
accepted in Regulatory Guide (RG)
1.147, Revision 15, ‘‘Inservice
Inspection Code Case Acceptability,
ASME BPV Code, Section XI, Division
1,’’ and Revision 15 is incorporated by
reference into 10 CFR 50.55a(g)(4)(i) and
10 CFR 50.55a(g)(4)(ii). Therefore, 10
CFR 50.55a(b)(2)(xiii) no longer serves
any useful purpose and is removed.
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10 CFR 50.55a(b)(2)(xv)—Appendix VIII
Specimen Set and Qualification
Requirements
Paragraph 50.55a(b)(2)(xv) in the
current 10 CFR 50.55a regulation
specifies provisions that may be used to
modify implementation of Appendix
VIII of Section XI, 1995 Edition through
the 2001 Edition of the ASME BPV Code
with regard to ultrasonic examinations
of piping systems. The change specifies
that licensees who have been approved
by the NRC to use later editions and
addenda than the 2001 Edition of the
ASME BPV Code shall use the 2001
Edition of Appendix VIII. Licensees
cannot use Appendix VIII to the
editions and addenda of the ASME Code
Section XI that are later than the
Appendix VIII to 2001 Edition.
10 CFR 50.55a(b)(2)(xx)—System
Leakage Tests
10 CFR 50.55a(b)(2)(xx) in the current
50.55a regulation requires certain hold
time when performing system leakage
tests in accordance with IWA–5213(a) of
the 1997 through 2002 addenda of the
ASME Code Section XI. Since the
publication of the current 10 CFR
50.55a, the NRC has noticed an NDE
issue that involves the system leakage
tests when performed in accordance
with IWA–4540(a). 10 CFR
50.55a(b)(2)(xx) is revised to address the
NDE issue. The requirements in current
10 CFR 50.55a(b)(2)(xx) are not changed.
The revised 10 CFR 50.55a(b)(2)(xx)
provides new requirements. The
revision requires, as part of repair and
replacement activities (by welding or
brazing under the 2003 Addenda
through the latest edition and addenda
incorporated by reference in 10 CFR
50.55a(b)(2)), that NDE be performed in
accordance with subarticle IWA–
4540(a)(2) of the 2002 Addenda of the
ASME BPV Code, Section XI, after a
system leakage test is performed per
subarticle IWA–4540(a)(2) of the 2003
Addenda through later editions and
addenda of the ASME BPV Code,
Section XI. This provision requires that
after repair or replacement activities (1)
the NDE method and acceptance criteria
of the 1992 Edition, or later, of Section
III be performed and met prior to
returning the system to service, and that
(2) a system leakage test be performed
in accordance with IWA–5000 prior to,
or as part of, returning the system to
service.
10 CFR 50.55a(b)(2)(xxi)(A)—Table
IWB–2500–1 Examination Requirements
Paragraph 10 CFR 50.55a(b)(2)(xxi)(A)
in the current 50.55a regulation allows
the use of the visual examination with
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enhanced magnification in lieu of an
ultrasonic examination. Because of the
latest development in visual
examination requirements in the ASME
Code, Paragraph 10 CFR
50.55a(b)(2)(xxi)(A) is revised to be
consistent with the condition for Code
Case N–648–1, ‘‘Alternative
Requirements for Inner Radius
Examination of Class I Reactor Vessel
Nozzles, Section XI, Division 1.’’ in RG
1.147, Revision 15, which requires the
assumption of a limiting flaw aspect
ratio when using the allowable flaw
length criteria in Table IWB–3512–1
during an enhanced visual examination.
The revision states ‘‘The provisions of
Table IWB–2500–1, Examination
Category B–D, Full Penetration Welded
Nozzles in Vessels, Items B3.40 and
B3.60 (Inspection Program A) and Items
B3.120 and B3.140 (Inspection Program
B) in the 1998 Edition must be applied
when using the 1999 Addenda through
the latest edition and addenda
incorporated by reference in paragraph
(b)(2) of this section. A visual
examination with magnification that has
a resolution sensitivity to detect a 1-mil
width wire or crack, utilizing the
allowable flaw length criteria in Table
IWB–3512–1, 1997 Addenda through
the latest edition and addenda
incorporated by reference in paragraph
(b)(2) of this section, with a limiting
assumption on the flaw aspect ratio (i.e.,
a/l=0.5), may be performed instead of an
ultrasonic examination.’’ The limitation
on the flaw aspect ratio is needed
because visual examination cannot
determine the depth of cracks. A visual
examination requirement may be
applied only when a limiting flaw
aspect ratio of 0.5 is assumed. A flaw
aspect ratio of less than 0.5 would not
be conservative. As shown in Table
IWB–3512–1, there are no flaw aspect
ratios higher than 0.5. Therefore,
assuming a flaw aspect ratio of 0.5 is
appropriate.
10 CFR 50.55a(g)(6)(ii)(A)—Augmented
Examination of Reactor Vessel
Paragraph 50.55a(g)(6)(ii)(A) is
removed from the regulation. This
paragraph required a one-time,
augmented ISI program for those
systems and components the
Commission determined that added
assurance of structural reliability was
necessary. Paragraph 50.55a(g)(6)(ii)(A)
was incorporated in the regulations in
1992 to require all current licensees to
conduct a one-time, expedited
examination of reactor vessel shell
welds. Examination requirements were
specified in item B1.10, ‘‘Shell Welds,’’
of Examination Category B–A, ‘‘Pressure
Retaining Welds in Reactor Vessel,’’ in
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Table IWB–2500–1, ‘‘Examination
Categories’’ of the 1989 Edition of the
ASME BPV Code, Section XI, Division
1. Because all the licensees have
completed the subject augmented
examination of the reactor vessel shell
welds, the requirements in 10 CFR
50.55a(g)(6)(ii)(A) and associated
subparagraphs are no longer needed.
Future licensees need not conduct this
augmented examination, because new
Code provisions should adequately
address the degradation to which the
augmented examination was directed.
10 CFR 50.55a(g)(6)(ii)(D)—Reactor
Vessel Head Inspections
On September 30, 2002, the DavisBesse Lessons Learned Task Force
(LLTF) issued a report containing 51
recommendations for actions that the
NRC should take to address areas that
the LLTF considered contributors to the
Davis-Besse event. On November 26,
2002, the senior NRC management
review team endorsed all but two of the
task force’s recommendations. One
endorsed high-priority recommendation
was the following:
The NRC should encourage American
Society of Mechanical Engineers Boiler and
Pressure Vessel Code (ASME Code)
requirement changes for bare metal
inspections of nickel based alloy nozzles for
which the code does not require the removal
of insulation for inspections. The NRC
should also encourage ASME Code
requirement changes for the conduct of nonvisual non-destructive examination (NDE)
inspections of VHP [vessel head penetration]
nozzles. Alternatively, the NRC should revise
Title 10 Code of Federal Regulations (10 CFR)
Part 50.55a to address these areas.
Section XI of the ASME Code, which
is incorporated by reference into NRC
regulations by 10 CFR 50.55a, ‘‘Codes
and standards,’’ currently specifies that
inspections of the reactor pressure
vessel (RPV) head need only include a
visual check for leakage on the insulated
surface or surrounding area. Experience
has shown that these inspections may
not detect small amounts of leakage
from an RPV head penetration with
cracks extending through the nozzle or
the J-groove weld. Such leakage can
create an environment that leads to
circumferential cracks in RPV head
penetration nozzles and/or corrosion of
the RPV head.
The NRC issued Order EA–03–009,
‘‘Interim Inspection Requirements for
Reactor Pressure Vessel Heads at
Pressurized Water Reactors,’’ dated
February 11, 2003, which modified
licensees’ licenses to require specific
inspections of the reactor pressure
vessel head and associated penetration
nozzles at pressurized water reactors. In
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September 2003, industry
representatives through the Materials
Reliability Program provided industry
input to support industry alternative
inspection programs through various
public meetings and MRP–95,
‘‘Materials Reliability Program: Generic
Evaluation of Examination Coverage
Requirements for the Reactor Pressure
VHP Nozzles, (ML032740424).’’ In
response to internal review and
stakeholder input, the NRC issued First
Revised Order EA–03–009, February 20,
2004 (Order), which refined the
inspection requirements of NRC Order
EA–03–009 by taking into account
lessons learned from inspections
performed from February 2003 to
January 2004.
On July 7, 2004, after an assessment
which concluded that ASME Code
requirement revisions would not be
complete in 2004, the NRC issued a
Commission Paper (SECY–04–0115)
requesting Commission approval of a
rulemaking plan to incorporate into 10
CFR 50.55a the RPV head and
associated head penetration inspection
requirements contained in the Order.
The Commission, in a Staff
Requirements Memorandum, dated
August 6, 2004, approved an alternative
option to evaluate the RPV inspection
requirements of an upcoming ASME
Code Case or revision of the ASME Code
for incorporation into 10 CFR 50.55a.
In March 2006, the ASME approved
Code Case N–729–1, Alternative
Examination Requirements for PWR
Reactor Vessel Upper Heads With
Nozzles Having Pressure-Retaining
Partial-Penetration Welds, which
provides an alternative long-term
inspection program for RPV upper
heads. The NRC participated in ASME
Code development and approval of N–
729–1. The NRC has reviewed the final
version of Code Case N–729–1, and with
conditions, finds it provides reasonable
assurance of public health and safety
from failure of the reactor pressure
vessel upper head and penetration
nozzles. Therefore, the NRC is pursuing
this rulemaking activity to incorporate
by reference the inspection
requirements of Code Case N–729–1, as
conditioned, into 10 CFR 50.55a.
The experience of the Davis-Besse
RPV head degradation and the discovery
of leaks and nozzle cracking at other
plants over the past seven years
reinforce the need for effective
regulatory required inspections of the
RPV head and penetration nozzles. The
absence of an effective inspection
regime could, over time, result in
unacceptable circumferential cracks in
RPV head penetration nozzles or in the
degradation of the RPV head by
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corrosion from leaks in the reactor
coolant pressure boundary. These
degradation mechanisms increase the
probability of a loss of reactor coolant
pressure boundary event through
ejection of a nozzle or other rupture of
the RPV head. The result of this
rulemaking would be the establishment
of inspection requirements that result in
an extremely low probability of
abnormal leakage, of rapidly
propagating failure and of gross rupture
of the reactor pressure vessel head and
penetration nozzles.
The Code Case N–729–1 inspection
plan for RPV upper heads with Alloy
600/182/82 penetration nozzles requires
periodic bare metal visual (BMV)
examinations and periodic nonvisual
examinations using ultrasonic testing
(UT), eddy current testing (ET), or dye
penetrant testing of the penetration
nozzle base metal. BMV examinations
are performed in order to identify
primary coolant leakage based on the
presence of boric acid deposit
accumulations. Nonvisual examinations
are performed in order to identify flaws
which could lead to leakage or failure of
the penetration nozzle.
These same inspections are required
to be performed for RPV upper heads
with Alloy 690/152/52 penetration
nozzles, but the frequency of inspection
is greatly reduced. This reduction is due
to the enhanced resistance these
materials have demonstrated against
PWSCC.
Paragraph 50.55a(g)(6)(ii)(D) is added
to the regulation to require licensees to
comply with the reactor vessel head
inspection requirements of ASME Code
Case N–729–1, subject to conditions, by
December 31, 2008. Compliance to Code
Case N–729–1; with conditions
regarding inspection frequency,
examination coverage, qualification of
ultrasonic examination, and reinspection intervals; would be
equivalent to complying with NRC
Order EA–03–009, dated February 11,
2003, and First Revised Order EA–03–
009, dated February 20, 2004. Thus,
once a licensee implements Code Case
N–729–1, with conditions, the First
Revised NRC Order EA–03–009 no
longer applies to that licensee and is
deemed to be withdrawn. This allows
licensees to transfer from the Order
requirements to the requirements of 10
CFR 50.55a(g)(6)(ii)(D).
Footnote 10 to 10 CFR 50.55a(b)(2) is
removed because Code Case N–729–1,
as conditioned, replaces the
requirements of the NRC Order EA–03–
009 cited in that footnote.
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10 CFR 50.55a(g)(6)(ii)(E)—Reactor
Coolant Pressure Boundary Visual
Inspections
A new paragraph 10 CFR
50.55a(g)(6)(ii)(E) is added to require all
current and future licensees to apply
ASME Section XI, Code Case N–722,
with conditions. Code Case N–722
provides requirements for bare metal
visual examination of full and partial
penetration welds in Class 1
components that are fabricated with
Alloy 600/82/182 material. Surfaces
required to be examined by the bare
metal visual method have to be
unobstructed by debris, paint,
insulation or other sources of
interference. 10 CFR 50.55a(g)(6)(ii)(E)
requires the use of N–722 plus four
additional conditions. Condition (1)
requires that PWR licensees implement
N–722 except for those welds that have
been mitigated by weld overlay or stress
improvements. Condition (2) requires
that if leakage occurs from a component,
licensees take additional actions to
characterize the orientation of the crack
that caused the leakage. Condition (3)
requires that if the crack that leads to
leakage is circumferentially oriented
and potentially the result of primary
water stress-corrosion cracking,
licensees perform non-visual sample
inspections of the population of the
components. Condition (4) requires that
the ultrasonic examinations of the butt
welds as required by Condition (2) and
(3) follow the appropriate supplement of
Appendix VIII of the ASME Code,
Section XI.
The visual examinations specified in
Code Case N–722 are additional
requirements beyond the current NDE
requirements of Table IWB–2500–1 in
the ASME Code, Section XI. The
application of ASME Code Case N–722
is necessary because current inspections
are inadequate and the safety
consequences can be significant should
the components fail due to cracking.
NRC’s determination that existing
inspections of the reactor coolant
pressure boundary (RCPB) are
inadequate is based upon the
degradation of RPV head penetration
nozzles at Davis-Besse and the
discovery of leaks and cracking at other
plants, such as Oconee and Arkansas
Nuclear One Unit 1. The absence of an
effective inspection regime could, over
time, result in unacceptable
circumferential cracking or the
degradation of reactor coolant system
(RCS) components by corrosion from
leaks in the RCPB. These degradation
mechanisms increase the probability of
a loss-of-coolant accident. The
inspections required by the 2004
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Edition of the ASME BPV Code, Section
XI, are inadequate because Examination
Category B–P, ‘‘All Pressure Retaining
Components,’’ of Table IWB–2500–1,
only requires a visual examination of
the reactor vessel with the insulation in
place during a system leakage test each
refueling outage. Visual inspections may
not detect gradual leakage as confirmed
by industry experience.
Both the NRC and the industry took
short-term actions to address PWSCC in
the RCPB because of limitations of the
ASME BPV Code inspection programs to
address PWSCC in the RCPB. In
addition to issuing bulletins, the NRC
issued Order EA–03–009 and First
Revised Order EA–03–009 to quickly
establish interim inspection
requirements for RPV upper heads at
PWRs. However, these measures
addressed the issue only temporarily,
and for specific locations. The industry
also responded with compensatory
measures (e.g., by specifying that a onetime, bare-metal visual inspection of all
RCS nickel-based alloy components and
weld locations be performed within two
refueling outages). However, these were
only short-term measures.
The ASME also took actions to
address PWSCC. An ASME task group
concluded that more rigorous
inspections than those currently
provided by the ASME BPV Code were
needed in the areas most susceptible to
PWSCC. The task group developed
ASME Code Case N–722 to enhance the
current ASME BPV Code requirements
for detection of leakage and corrosion in
the components considered to be
susceptible to PWSCC. The Code Case
specifies bare-metal visual examinations
for all RCS pressure retaining
components fabricated from Alloy 600/
82/182 materials. This Code Case was
approved by ASME in July 2005 and
was published in Supplement 6 to the
2004 Code Cases. However, the Code
Case is not mandatory for industry to
follow. The Code Case improves upon
existing ASME BPV Code inspection
requirements, because it specifies bare
metal visual examinations.
Beyond the bare metal visual
inspection requirements and
frequencies of inspections, ASME Code
Case N–722 is relatively limited in
scope. The NRC is requiring non-visual
inspection for items where leakage is
identified in Class 1 components. The
additional non-visual NDE is required to
determine whether circumferential
cracking is present in the flawed
material and if multiple circumferential
flaws have initiated. Leakage detected
by visual examination only identifies
that a flaw exists, and is not able to
characterize flaw orientations and
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locations. The NRC is requiring NDE
scope expansion once a circumferential
flaw is identified in these components
because once flaws are found, favorable
conditions must be assumed to exist for
additional flaws to develop in other
similar components in similar
environments. Circumferential cracking
has occurred, and is a particularly
serious safety concern because it could,
if undetected by NDE, lead to a
complete severing of the piping and a
loss-of-coolant accident.
Therefore, the NRC is requiring the
application of Code Case N–722 with
additional conditions. The conditions
require additional NDE when leakage is
detected and expansion of the sample
size if a circumferential PWSCC flaw is
found. Operating experience has shown
that bare metal visual inspections alone
are not sufficient and that NDE is
necessary in order to detect cracking.
The requirements for the schedule for
conducting the initial inspections are
specified in a new footnote to the new
paragraph.
ASME OM Code
The revision to § 50.55a(b)(3)
incorporates by reference the 2004
Edition of the ASME OM Code subject
to no new modifications or limitations.
Paragraph (b)(3)(iv)(D) is revised to be
less specific with regard to paragraph
references in subsection ISTC [Inservice
testing, the Code for Operation and
Maintenance of Nuclear Power Plants]
to eliminate inconsistencies in
paragraph numbering. This is
considered to be an editorial change that
does not affect the intent or
implementation of the current
modification regarding the
discontinuance of Appendix II
condition monitoring programs of check
valves.
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IV. Generic Aging Lessons Learned
Report
In September 2005, the NRC issued,
‘‘Generic Aging Lessons Learned (GALL)
Report,’’ NUREG–1801, Volumes 1 and
2, Revision 1, for applicants to use in
preparing their license renewal
applications. The GALL report evaluates
existing programs and documents the
bases for determining when existing
programs are adequate without change
or augmentation for license renewal.
Section XI, Division 1, of the ASME
BPV Code is one of the existing
programs in the GALL report that is
evaluated as an aging management
program (AMP) for license renewal.
Subsections IWB, IWC, IWD, IWE, IWF,
and IWL of the 2001 Edition up to and
including the 2003 Addenda of Section
XI of the ASME BPV Code for ISI were
evaluated in the GALL report and the
conclusions in the GALL report are
valid for this edition and addenda.
In the GALL report, Sections XI.M1,
‘‘ASME Section XI Inservice Inspection,
Subsections IWB, IWC, and IWD,’’
XI.S1, ‘‘ASME Section XI, Subsection
IWE,’’ XI.S2, ‘‘ASME Section XI,
Subsection IWL,’’ and XI.S3, ‘‘ASME
Section XI, Subsection IWF,’’ describe
the evaluation and technical bases for
determining the adequacy of
Subsections IWB, IWC, IWD, IWE, IWF,
and IWL, respectively. In addition,
many other AMPs in the GALL report
rely in part, but to a lesser degree, on
the requirements in the ASME BPV
Code, Section XI.
The NRC has evaluated Subsections
IWB, IWC, IWD, IWE, IWF, and IWL of
Section XI of the ASME BPV Code, 2004
Edition as part of the § 50.55a
amendment process to incorporate by
reference the 2004 Edition of the ASME
BPV Code to determine if the
conclusions of the GALL report also
apply to AMPs that rely upon the ASME
BPV Code edition that is incorporated
by reference into § 50.55a by this final
rule. The NRC finds that the 2004
Edition of Sections III and XI of the
ASME BPV Code, as modified and
limited in this final rule, are acceptable
and the conclusions of the GALL report
remain valid. Accordingly, an applicant
may use Subsections IWB, IWC, IWD,
IWE, IWF, and IWL of Section XI of the
2004 Edition of the ASME BPV Code, as
modified and limited in this final rule,
as acceptable alternatives to the
requirements of the 2001 Edition up to
and including the 2003 Addenda of the
ASME BPV Code, Section XI, referenced
in the GALL AMPs in its plant-specific
license renewal application. Similarly, a
licensee approved for license renewal
that relied on the GALL AMPs may use
Subsections IWB, IWC, IWD, IWE, IWF,
and IWL of Section XI of the 2004
Edition of the ASME BPV Code as
acceptable alternatives to the AMPs
described in the GALL report.
However, a licensee must assess and
follow applicable NRC requirements
ASME
ASME
ASME
ASME
BPV Code* ....................................................................................................................
OM Code* ......................................................................................................................
Code Case N–722 .........................................................................................................
Code Case N–729–1 .....................................................................................................
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with regard to changes to its licensing
basis.
The GALL report includes AMPs that
are based on the requirements in the
2001 Edition through the 2003 Addenda
of Section XI of the ASME BPV Code
but in which the AMPs may recommend
additional augmentation of the Code
requirements in order to achieve aging
management for license renewal. The
technical or regulatory aspects of the
AMPs, for which augmentation is
recommended, also apply when
implementing the 2004 Edition of
Section XI of the ASME BPV Code. A
license renewal applicant may either
augment its AMPs in these areas, as
described in the GALL report, or
propose alternatives (exceptions) for the
NRC to review as part of a plant-specific
program element aspect of its AMP.
The NRC currently provides license
renewal guidance for augmented
inspections of PWR upper reactor vessel
heads and their penetration nozzles in
GALL AMP XI.M11A, ‘‘Nickel-Alloy
Penetration Nozzles Welded to the
Upper Reactor Vessel Closure Heads of
Pressurized Water Reactors (PWR
Only).’’ The current program elements
and aging management
recommendations in GALL AMP
XI.M11A are based on the augmented
inspection requirements in the First
Revised Order EA–03–009, ‘‘Issuance of
First Revised Order (EA–03–009)
Establishing Interim Inspection
Requirements for Reactor Pressure
Vessel Heads at Pressurized Water
Reactors.’’ For licensees that have been
granted a renewed operating license and
have committed to an AMP that is based
on both conformance with GALL AMP
XI.M11A and compliance with First
Revised Order EA–03–009, the licensees
may update the program elements of
their AMP to reflect compliance with
the new requirements in 10 CFR
50.55a(g)(6)(ii)(D) and (E) without
having to identify an exception to GALL
AMP XI.M11A. For new or current
license renewal applicants, they may
reference conformance with GALL AMP
XI.M11A and compliance with the new
augmented inspection requirements in
paragraphs 10 CFR 50.55a(g)(6)(ii)(D)
and (E) without the need for taking an
exception to the program elements in
GALL AMP XI.M11A.
V. Availability of Documents
Public document room
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reading room
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X
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Document
Public document room
Electronic
reading room
Regulatory Analysis ..................................................................................................................
EA–03–009 ...............................................................................................................................
First Revised NRC Order EA–03–009 .....................................................................................
GALL Report, NUREG–1801 ....................................................................................................
X
X
X
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X
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X
X
X
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Staff Requirements Memorandum dated September 10, 1999 ...............................................
RG 1.147, Revision 15 .............................................................................................................
ADAMS No.
ML081550317
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ML012060392
ML012060514
ML012060521
ML012060539
ML003751061
ML072070419
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*Available on the ASME Web site.
VI. Voluntary Consensus Standards
The National Technology Transfer
and Advancement Act of 1995, Public
Law 104–113, requires agencies to use
technical standards that are developed
or adopted by voluntary consensus
standards bodies unless the use of such
a standard is inconsistent with
applicable law or is otherwise
impractical. Public Law 104–113
requires Federal agencies to use
industry consensus standards to the
extent practical; it does not require
Federal agencies to incorporate by
reference a standard into the regulations
in its entirety. The law does not prohibit
an agency from generally adopting a
voluntary consensus standard while
taking exception to specific portions of
the standard if those provisions are
deemed to be ‘‘inconsistent with
applicable law or otherwise
impractical.’’ Furthermore, taking
specific exceptions furthers the
Congressional intent of Federal reliance
on voluntary consensus standards
because it allows the adoption of
substantial portions of consensus
standards without the need to reject the
standards in their entirety because of
limited provisions which are not
acceptable to the agency.
The NRC is amending its regulations
to incorporate by reference a more
recent edition of Sections III and XI of
the ASME BPV Code and ASME OM
Code, for construction, ISI, and
inservice testing of nuclear power plant
components. ASME BPV and OM Codes
are national consensus standards
developed by participants with broad
and varied interests, in which all
interested parties (including the NRC
and licensees of nuclear power plants)
participate. In an SRM dated September
10, 1999, the Commission indicated its
intent that a rulemaking identify all
parts of an adopted voluntary consensus
standard that are not adopted, and to
justify not adopting such parts. The
parts of the ASME BPV Code and OM
Code that the NRC is not adopting; or
is adopting with conditions,
modifications, or limitations under
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which the Codes may be applied; are
identified in Section III of this
document and in the regulatory
analysis. If the NRC did not
conditionally accept ASME Code
Editions and Addenda, it would
disapprove these items entirely. The
effect would be that licensees would
need to submit a larger number of relief
requests which would be an
unnecessary additional burden for both
the licensee and the NRC. This situation
fits the definition of ‘‘impractical’’
under Public Law 104–113. For these
reasons, the treatment of ASME Code
Editions and Addenda, and conditions,
modifications, or limitations placed on
them in this final rule do not conflict
with any policy on agency use of
consensus standards specified in Office
of Management and Budget Circular A–
119.
VII. Finding of No Significant
Environmental Impact: Environmental
Assessment
This action is in accordance with
NRC’s policy to incorporate by reference
in 10 CFR 50.55a new editions and
addenda of the ASME BPV and OM
Codes to provide updated rules for
constructing and inspecting components
and testing pumps, valves, and dynamic
restraints (snubbers) in light-water
nuclear power plants. ASME Codes are
national voluntary consensus standards
and are required by the National
Technology Transfer and Advancement
Act of 1995, Public Law 104–113, to be
used by government agencies unless the
use of such a standard is inconsistent
with applicable law or otherwise
impractical.
NEPA requires Federal government
agencies to study the impacts of their
‘‘major Federal actions significantly
affecting the quality of the human
environment’’ and prepare detailed
statements on the environmental
impacts of the proposed action and
alternatives to the proposed action (42
U.S.C. 4332(C); NEPA § 102(C)).
The Commission has determined
under NEPA, as amended, and the
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Commission’s regulations in subpart A
of 10 CFR part 51, that this rule, is not
a major Federal action significantly
affecting the quality of the human
environment and, therefore, an
environmental impact statement is not
required.
The rulemaking will not significantly
increase the probability or consequences
of accidents; no changes are being made
in the types of effluents that may be
released off-site; there is no increase in
occupational exposure; and there is no
significant increase in public radiation
exposure. Some of the changes
concerning ensuring the integrity of the
RCPB would reduce the probability of
accidents and radiological impacts on
the public. The rulemaking does not
involve non-radiological plant effluents
and has no other environmental impact.
Therefore, no significant nonradiological impacts are associated with
the action.
The determination of this
environmental assessment is that there
will be no significant off-site impact to
the public from this action.
VIII. Paperwork Reduction Act
Statement
This rule increases the burden on
licensees to report requirements and
maintain records for examination
requirements in ASME BPV Code
Section XI IWB–2500(b). The public
burden for this information collection is
estimated to average 3 hours every ten
years per request. Because the burden
for this information collection is
insignificant, OMB clearance is not
required. Existing requirements were
approved by the OMB, approval number
3150–0011.
Public Protection Notification
The NRC may not conduct or sponsor,
and a person is not required to respond
to, a request for information or an
information collection requirement
unless the requesting document
displays a currently valid OMB control
number.
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IX. Regulatory Analysis
The NRC has prepared a regulatory
analysis on this final rule. The analysis
is available for review in the NRC’s
PDR, located in One White Flint North,
11555 Rockville Pike, Rockville,
Maryland. In addition, copies of the
regulatory analysis may be obtained as
indicated in Section V of this document.
X. Regulatory Flexibility Certification
In accordance with the Regulatory
Flexibility Act of 1980, 5 U.S.C. 605(b),
the Commission certifies that this
amendment will not, if promulgated,
have a significant economic impact on
a substantial number of small entities.
This amendment affects the licensing
and operation of nuclear power plants.
The companies that own these plants do
not fall within the scope of the
definition of small entities set forth in
the Regulatory Flexibility Act or the
Small Business Size Standards set forth
in regulations issued by the Small
Business Administration at 13 CFR part
121.
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XI. Backfit Analysis
The NRC’s Backfit Rule in 10 CFR
50.109 states that the Commission shall
require the backfitting of a facility only
when it finds the action to be justified
under specific standards stated in the
rule. Section 50.109(a)(1) defines
backfitting as the modification of or
addition to systems, structures,
components, or design of a facility; or
the design approval or manufacturing
license for a facility; or the procedures
or organization required to design,
construct or operate a facility; any of
which may result from a new or
amended provision in the Commission
rules or the imposition of a regulatory
staff position interpreting the
Commission rules that is either new or
different from a previously applicable
NRC position after issuance of the
construction permit or the operating
license or the design approval.
Section 50.55a requires nuclear power
plant licensees to construct ASME BPV
Code Class 1, 2, and 3 components in
accordance with the rules provided in
Section III, Division 1, of the ASME BPV
Code; inspect Class 1, 2, 3, Class MC,
and Class CC components in accordance
with the rules provided in Section XI,
Division 1, of the ASME BPV Code; and
test Class 1, 2, and 3 pumps, valves, and
dynamic restraints (snubbers) in
accordance with the rules provided in
the ASME OM Code. This rule
incorporates by reference the 2004
Edition of Section III, Division 1, of the
ASME BPV Code; Section XI, Division
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1, of the ASME BPV Code; and the
ASME OM Code.
Incorporation by reference of more
recent editions and addenda of Section
III, Division 1, of the ASME BPV Code
does not affect a plant that has received
a construction permit or an operating
license or a design that has been
approved, because the edition and
addenda to be used in constructing a
plant are, by rule, determined on the
basis of the date of the construction
permit, and are not changed thereafter,
except voluntarily by the licensee. Thus,
incorporation by reference of a more
recent edition and addenda of Section
III, Division 1, does not constitute a
‘‘backfitting’’ as defined in
§ 50.109(a)(1).
Incorporation by reference of more
recent editions and addenda of Section
XI, Division 1, of the ASME BPV Code
and the ASME OM Code affect the ISI
and IST programs of operating reactors.
However, the Backfit Rule does not
apply to incorporation by reference of
later editions and addenda of the ASME
BPV Code (Section XI) and OM Code.
The NRC’s policy has been to
incorporate later versions of the ASME
Codes into its regulations. This practice
is codified in § 50.55a which requires
licensees to revise their ISI and IST
programs every 120 months to the latest
edition and addenda of Section XI of the
ASME BPV Code and the ASME OM
Code incorporated by reference in
§ 50.55a that is in effect 12 months prior
to the start of a new 120-month ISI and
IST interval.
Other circumstances where the NRC
does not apply the Backfit Rule to the
incorporation by reference of a later
Code into the regulations are as follows:
(1) When the NRC takes exception to
a later ASME BPV Code or OM Code
provision but merely retains the current
existing requirement, prohibits the use
of the later Code provision, limits the
use of the later Code provision, or
supplements the provisions in a later
Code, the Backfit Rule does not apply
because the NRC is not imposing new
requirements. However, the NRC
explains any such exceptions to the
Code in the Statement of Considerations
and regulatory analysis for the rule;
(2) When an NRC exception relaxes an
existing ASME BPV Code or OM code
provision but does not prohibit a
licensee from using the existing Code
provision, the Backfit Rule does not
apply because the NRC is not imposing
new requirements and;
(3) Modifications and limitations
imposed during previous routine
updates of § 50.55a have established a
precedent for determining which
modifications or limitations are backfits
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52745
or require a backfit analysis (e.g., final
rule dated October 1, 2004 (69 FR
58804). The application of the backfit
requirements to modifications and
limitations in the current rule are
consistent with the application of
backfit requirements to modifications
and limitations in previous rules.
There are some circumstances in
which the incorporation by reference of
a later ASME BPV Code or OM Code
into 10 CFR 50.55a introduces a backfit.
In these cases, the NRC performs a
backfit analysis or documented
evaluation in accordance with § 50.109.
These include the following:
(1) When the NRC incorporates by
reference a later provision of the ASME
BPV Code or OM Code that takes a
substantially different direction from
the existing requirements, the action is
treated as a backfit, e.g., 61 FR 41303
(August 8, 1996).
(2) When the NRC requires
implementation of later ASME BPV
Code or OM Code provision on an
expedited basis, the action is treated as
a backfit. This applies when
implementation is required sooner than
it would be required if the NRC simply
incorporated the Code by reference
without any expedited language, e.g., 64
FR 51370 (September 22, 1999).
(3) When the NRC takes an exception
to an ASME BPV Code or OM Code
provision and imposes a requirement
that is substantially different from the
existing requirement as well as
substantially different than the later
Code, e.g., 67 FR 60529 (September 26,
2002).
The backfitting discussion for the
revisions to 10 CFR 50.55a is set forth
as follows:
1. Remove 10 CFR 50.55a(b)(2)(xi)
Concerning Components Exempt From
Examination
This change removes an existing
limitation on the use of 1989 Addenda
and later editions and addenda of the
ASME BPV Code, Section XI, regarding
the use of subarticle IWB–1220 in the
examinations of welds in the
inaccessible locations. Licensees have
either committed to perform augmented
inspection or have followed the
provisions of Generic Letter 88–01 and
NUREG–0313 in examining the
inaccessible welds. Therefore, this
change is not considered as a backfit
under 10 CFR 50.109.
2. Remove 10 CFR 50.55a(b)(2)(xiii)
Concerning the Provisions of Code Case
N–523–1, ‘‘Mechanical Clamping
Devices for Class 2 and 3 Piping’’
10 CFR 50.55a(b)(2)(xiii) states that
‘‘Licensees may use the provisions of
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Code Case N–523–1, ‘‘Mechanical
Clamping Devices for Class 2 and 3
Piping.’’ 10 CFR 50.55a(b)(2)(xiii) does
not require, but provides an option for,
licensees to use Code Case N–523–1. In
2000, ASME updated Code Case N–523–
1 to N–523–2 without changes to
technical requirements. Code Case N–
523–2, ‘‘Mechanical Clamping Devices
for Class 2 and 3 Piping,’’ has been
accepted in RG 1.147, Revision 15,
which is incorporated by reference into
10 CFR 50.55a(g)(4)(i) and 10 CFR
50.55a(g)(4)(ii). Code Case N–523–2 may
be used by licensees without requesting
authorization. According to RG 1.147,
Revision 15, Code Case N–523–1 has
been superseded by Code Case N–523–
2. It is stated in RG 1.147, Revision 15,
that ‘‘After the ASME annuls a Code
Case and the NRC amends 10 CFR
50.55a and this guide [RG 1.147],
licensees may not implement that Code
Case for the first time. However, a
licensee who implemented the Code
Case prior to annulment may continue
to use that Code Case through the end
of the present ISI interval. An annulled
Code Case cannot be used in the
subsequent ISI interval unless
implemented as an approved alternative
under 10 CFR 50.55a(a)(3) * * *’’ The
NRC has not annulled or prohibited the
use of Code Case N–523–1 in RG 1.147,
Revision 15. Licensees who have used
Code Case N–523–1 may continue to use
it. The NRC is not imposing new
requirements by removing 10 CFR
50.55a(b)(2)(xiii). Therefore, the removal
of 10 CFR 50.55a(b)(2)(xiii) is not a
backfit.
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3. Modify 10 CFR 50.55a(b)(2)(xv) To
Implement Appendix VIII of Section XI,
the 1995 Edition Through the 2004
Edition of the ASME BPV Code
This change updates the edition of the
ASME BPV Code in 10 CFR
50.55a(b)(2)(xv). Therefore, is not
considered as a backfit under 10 CFR
50.109.
4. Add 10 CFR 50.55a(b)(2)(xx) to
Require NDE Provision in IWA–
4540(a)(2) of the 2002 Addenda of
Section XI When Performing System
Leakage Tests
Subarticle IWA–4540(a)(2) of the 2002
Addenda of the ASME BPV Code,
Section XI, requires an NDE be
performed in combination with a system
leakage test during repair/replacement
activities. Subarticle IWA–4540(a)(2) of
the 2003 Addenda through later editions
and addenda of the ASME BPV Code,
Section XI, does not specify an NDE
after a system leakage test. The addition
requires, as part of repair and
replacement activities, that a NDE be
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performed per IWA–4540(a)(2) of the
2002 Addenda of the ASME BPV Code,
Section XI, after a system leakage test is
performed per subarticle IWA–
4540(a)(2) of the 2003 Addenda through
later editions and addenda of the ASME
BPV Code, Section XI.
As stated previously, when the NRC
takes exception to a later ASME BPV
Code provision but merely retains the
existing requirement, prohibits the use
of the later Code provision, limits the
use of the later Code provision, or
supplements the provisions in a later
Code, the Backfit Rule does not apply
because the NRC is not imposing new
requirements. The addition retains the
system leakage test requirement in
IWA–4540(a)(2) of the 2003 Addenda
through the later editions and addenda
of the ASME BPV Code, Section XI, but
supplements it with the NDE of IWA–
4540(a)(2) of the 2002 Addenda of the
Code. However, the NRC has approved
a few licensees to use IWA–4540(a) of
the 2003 addenda of the ASME Code,
Section XI without imposing the NDE
requirement in conjunction with the
system leakage tests. Therefore, some
licensees may currently use the
provisions of IWA–4540(a) in the 2003
Addenda without having to perform
NDE. Because 10 CFR 50.55a(b)(2)(xx)
imposes NDE requirements after these
licensees are allowed not to perform the
required NDE, the additional NDE
requirements in 10 CFR 50.55a(b)(2)(xx)
may be considered backftting under 10
CFR 50.109(a)(1) for these licensees.
However, the NRC believes that the NDE
requirements are necessary for
compliance with Commission
requirements and/or license provisions.
Therefore, a backfit analysis need not be
prepared under the ‘‘compliance’’
exception in 10 CFR 50.109(a)(4)(i). The
following discussion constitutes the
documented evaluation to support the
invocation of the compliance exception.
A system leakage test does not verify
fully the structural integrity of the
repaired or replaced piping
components. NDE examinations will
most likely detect whether cracks exist
and thereby ensure the structural
integrity of the repaired or replaced
components. The general design criteria
(GDC) for nuclear power plants
(Appendix A to 10 CFR part 50) provide
the regulatory requirements for the
NRC’s assessment of the potential for,
and consequences of, degradation of the
reactor coolant pressure boundary
(RCPB). The applicable GDCs include
GDC 14 and GDC 31. GDC 14 specifies
that the RCPB be designed, fabricated,
erected, and tested so as to have an
extremely low probability of abnormal
leakage, of rapidly propagating failure,
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and of gross rupture. GDC 31 specifies
that the probability of rapidly
propagating fracture of the RCPB be
minimized.
The nuclear plants that were licensed
before GDC were incorporated in 10
CFR Part 50 also would not be in
compliance with their licensing basis
which requires maintenance of the
structural and leakage integrity of the
RCPB.
Cracking of primary system piping as
a result of the repair or replacement is
a non-compliance with GDC 14 because
the RCPB must be fabricated and tested
as to have an extremely low probability
of abnormal leakage, of rapidly
propagating failure and of gross rupture.
Without an NDE, there would be no
confirmation as to whether cracks exist
in the component. The volumetric
examination (NDE) will verify the
structural integrity of the component as
part of the repair or replacement
activity. If a crack, especially a
circumferential crack in a pipe, is not
detected, it would increase the
probability of rapidly propagating
fracture of RCPB (i.e., a non-compliance
with GDC 31). Therefore, cracking, if
undetected, would be detrimental to the
structural and leakage integrity of the
RCPB. The NDE requirements in
conjunction with system leakage testing
of 50.55a(b)(2)(xx) will ensure the
structural and leakage integrity of the
RCPB, assuring an extremely low
probability of abnormal leakage, and
minimizing the probability of a rapidly
propagating fracture of the RCPB.
The NRC concludes that those
licensees who use subsection IWA–
4540(a) of the 2003 addenda of the
ASME Code, Section XI will not be in
compliance with GDC and their
licensing basis for the structural
integrity of piping components
throughout the term of their license
(including any renewal periods) absent
the imposition of NDE examination in
conjunction with the system leakage
testing. The NRC concludes, therefore,
that 10 CFR 50.55a(b)(2)(xx) is a
compliance backfit under 10 CFR
50.109(a)(4)(i).
5. Revise 10 CFR 50.55a(b)(2)(xxi) To Be
Consistent With the NRC’s Imposed
Condition for Code Case N–648–1 in RG
1.147, Revision 15
This change aligns the conditions
imposed on visual examinations in 10
CFR 50.55a(b)(2)(xxi) with the
conditions imposed on Code Case N–
648–1 in RG 1.147, Revision 15. The
imposed conditions do not represent a
new NRC position. Therefore, this
change is not considered as a backfit
under 10 CFR 50.109.
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6. Remove 10 CFR 50.55a(g)(6)(ii)(A)
and Associated Subparagraphs on the
Augmented Examination of the Reactor
Vessel
This change removes a one-time
examination requirement which has
been completed by all current licensees,
and, therefore, is not considered as a
backfit under 10 CFR 50.109. Future
licensees will be subject to other Code
provisions that preclude the need for
this one-time examination.
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7. Add Paragraph (D) to 10 CFR
50.55a(g)(6)(ii)—Reactor Vessel Head
Inspections
The current regulatory requirements
for RPV head inspection are set forth in
the First Revised NRC Order EA–03–
009, dated February 20, 2004. Order
EA–03–009 was issued to ensure that
boric acid corrosion of RPV heads and
PWSCC of RPV head penetration
nozzles and welds, which could result
in failure of the RPV head or head
penetrations, are promptly identified
and corrected. The NRC determined that
Order EA–03–009 constitutes backfitting
as defined in 10 CFR 50.109(a)(1), but
that the actions mandated by the Order
were necessary for reasonable assurance
of adequate protection to public health
and safety. Therefore, a backfit analysis
was not prepared for the Order in
accordance with § 50.109(a)(4)(ii).
Section III of the Order also stated, in
part, ‘‘It is appropriate and necessary to
the protection of public health and
safety to establish a clear regulatory
framework, pending the incorporation
of revised inspection requirements into
10 CFR 50.55a.’’
This rule revokes Order EA–03–009 as
the current regulatory requirement for
RPV head inspection, and replace it
with ASME Code Case N–729–1, as
modified in 10 CFR 50.55a per 10 CFR
50.55a(g)(6)(ii)(D)(1). All current
licensees will be required to implement
ASME Code Case N–729–1, with the
limitations and conditions denoted by
this rule. The Code Case provisions on
RPV head and head penetration
inspections are somewhat different from
those established in Order EA–03–009,
and will require a licensee to modify its
procedures for inspection of its RPV
head and head penetrations to meet the
requirements on the Code Case.
Accordingly, NRC imposition of the
Code Case may be deemed to be a
modification of the procedures to
operate a facility resulting from the
imposition of new regulation, and as
such, this rulemaking provision may be
considered backfitting under 10 CFR
50.109(a)(1). The NRC continues to find
that RPV head inspections are necessary
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for adequate protection of public health
and safety, and that the requirements of
Code Case N–729–1, with the
limitations and conditions denoted by
this rule, represents an acceptable
approach, developed by a voluntary
consensus standards organization, for
performing future RPV head and head
penetration inspections. The NRC
believes, in keeping with the intent of
the National Technology Transfer and
Advancement Act, that it is preferable to
endorse a voluntary consensus standard
such as Code Case N–729–1, with the
limitations and conditions denoted by
this rule, rather than continuing to rely
upon the requirements embodied in
Order EA–03–009. Therefore, the NRC
concludes that NRC approval of Code
Case N–729–1, with the limitations and
conditions denoted by this rule, by
incorporation by reference of that Code
Case into § 50.55a, constitutes a
redefinition of the requirements
necessary to provide reasonable
assurance of adequate protection of
public health and safety. Therefore, a
backfit analysis was not prepared for
this portion of the final rule, in
accordance with § 50.109(a)(4)(iii).
8. Add Paragraph (E) to 10 CFR
50.55a(g)(6)(ii)—Reactor Coolant
Pressure Boundary Visual Inspections
The NRC is adding 10 CFR
50.55a(g)(6)(ii)(E) to require augmented
inspections of Class 1 components
fabricated with Alloy 600/82/182
materials. The augmented inspection
will consist of the requirements in Code
Case N–722 which specifies ISI for PWR
ASME Code Class 1 components
containing materials susceptible to
PWSCC and NRC imposed conditions to
the Code Case to require additional NDE
when leakage is detected and expansion
of the inspection sample size if a
circumferential PWSCC flaw is detected.
The intent of conditioning the Code
Case is to identify leakage of and
prevent unacceptable cracks and
corrosion in Class 1 components, which
are part of RCPB. The requirements may
be considered backfitting under 10 CFR
50.109(a)(1). However, the NRC believes
that the requirements are necessary for
compliance with Commission
requirements and/or license provisions.
Therefore a backfit analysis need not be
prepared under the ‘‘compliance’’
exception in 10 CFR 50.109(a)(4)(i). The
following discussion constitutes the
documented evaluation to support the
invocation of the compliance exception.
Failure of the RCPB could result in
unacceptable challenges to reactor
safety systems that, combined with
other failures, could lead to the release
of radioactivity to the environment.
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Based on PWSCC experience in PWRs,
the NRC concludes that there is a
reasonable likelihood that PWR
licensees would not be in compliance
with appropriate regulatory
requirements and current licensing basis
with respect to structural integrity and
leak-tightness throughout the term of
the operating license, should PWSCC
occur in their plants. The general design
criteria (GDC) for nuclear power plants
(Appendix A to 10 CFR part 50) provide
the regulatory requirements for the
NRC’s assessment of the potential for,
and consequences of, degradation of the
RCPB. The applicable GDCs include
GDC 14 and GDC 31. GDC 14 specifies
that the RCPB be designed, fabricated,
erected, and tested so as to have an
extremely low probability of abnormal
leakage, of rapidly propagating failure,
and of gross rupture. GDC 31 specifies
that the probability of rapidly
propagating fracture of the RCPB be
minimized.
The nuclear plants that were licensed
before GDC were incorporated in 10
CFR Part 50 also would not be in
compliance with their licensing basis
which requires maintenance of the
structural and leakage integrity of the
RCPB.
Leakage of primary system coolant as
a result of PWSCC in Alloy 600/82/182
material is a non-compliance with GDC
14 and 31 and licensing bases because
there have been many cases of leakage
as a result of PWSCC of Alloy 600/82/
182 material in PWRs. Therefore,
leakage as a result of PWSCC has not
been shown to be of extremely low
probability (i.e., a non-compliance with
GDC 14). In addition, the operating
experience has shown that the crack
growth rate of PWSCC in Alloy 600/82/
182 material can be rapid. If PWSCC is
not detected and removed, a crack,
especially a circumferential crack in a
pipe, would increase the probability of
rapidly propagating fracture of RCPB
(i.e., a non-compliance with GDC 31).
Therefore, PWSCC in Alloy 600/82/182
material, if undetected, would be
detrimental to the structural and leakage
integrity of the RCPB. Code Case N–722
with conditions provides inspection
requirements to detect PWSCC so that
licensees can repair or replace the
affected components, thereby
maintaining the structural and leakage
integrity of the RCPB, assuring an
extremely low probability of abnormal
leakage, and minimizing the probability
of a rapidly propagating fracture of the
RCPB.
The NRC concludes that licensees
will not be in compliance with GDC and
their licensing basis for structural and
leakage integrity of Class 1 components
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that were made of Alloy 600/82/182
material throughout the term of their
license (including any renewal periods)
absent the imposition of Code Case N–
722 with conditions. The NRC
concludes, therefore, that 10 CFR
50.55a(g)(6)(ii)(E) is a compliance
backfit under 10 CFR 50.109(a)(4)(i).
XII. Congressional Review Act
In accordance with the Congressional
Review Act of 1996, the NRC has
determined that this action is not a
major rule and has verified this
determination with the Office of
Information and Regulatory Affairs of
OMB.
List of Subjects in 10 CFR Part 50
Antitrust, Classified information,
Criminal penalties, Fire protection,
Incorporation by reference,
Intergovernmental relations, Nuclear
power plants and reactors, Radiation
protection, Reactor siting criteria,
Reporting and recordkeeping
requirements.
I For the reasons set forth in the
preamble and under the authority of the
Atomic Energy Act of 1954, as amended,
the Energy Reorganization Act of 1974,
as amended, and 5 U.S.C. 552 and 553,
the NRC is adopting the following
amendments to 10 CFR part 50.
PART 50—DOMESTIC LICENSING OF
PRODUCTION AND UTILIZATION
FACILITIES
1. The authority citation for part 50
continues to read as follows:
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I
Authority: Secs 102, 103, 104, 105, 161,
182, 183, 186, 189, 68 Stat. 936, 937, 938,
948, 953, 954, 955, 956, as amended, sec.
234, 83 Stat. 444, as amended (42 U.S.C.
2132, 2133, 2134, 2135, 2201, 2232, 2233,
2236, 2239, 2282); secs. 201, as amended,
202, 206, 88 Stat. 1242, as amended, 1244,
1246 (42 U.S.C. 5841, 5842, 5846); sec. 1704,
112 Stat. 2750 (44 U.S.C. 3504 note); sec.
651(e), Pub. L. 109–58, 119 Stat. 806–810 (42
U.S.C. 2014, 2021, 2021b, 2111).
Section 50.7 also issued under Pub. L. 95–
601, sec. 10, 92 Stat. 2951 as amended by
Pub. L. 102–486, Sec. 2902, 106 Stat. 3123
(42 U.S.C. 5841). Section 50.10 also issued
under secs. 101, 185, 68 Stat. 955, as
amended (42 U.S.C. 2131, 2235), sec. 102,
Pub. L. 91–190, 83 Stat. 853 (42 U.S.C. 4332).
Sections 50.13, 50.54(d), and 50.103 also
issued under sec. 108, 68 Stat. 939, as
amended (42 U.S.C. 2138). Sections 50.23,
50.35, 50.55, and 50.56 also issued under sec.
185, 68 Stat. 955 (42 U.S.C. 2235). Sections
50.33a, 50.55a and Appendix Q also issued
under sec. 102, Pub. L. 91–190, 83 Stat. 853
(42 U.S.C. 4332). Sections 50.34 and 50.54
also issued under sec. 204, 88 Stat. 1245 (42
U.S.C. 5844). Sections 50.58, 50.91, and
50.92 also issued under Pub. L. 97–415, 96
Stat. 2073 (42 U.S.C. 2239). Section 50.78
also issued under sec. 122, 68 Stat. 939 (42
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18:03 Sep 09, 2008
Jkt 214001
U.S.C. 2152). Sections 50.80–50.81 also
issued under sec. 184, 68 Stat. 954, as
amended (42 U.S.C. 2234). Appendix F also
issued under sec. 187, 68 Stat. 955 (42 U.S.C.
2237).
2. Section 50.55a is amended by:
A. Revising paragraph (b) introductory
text, (b)(1) introductory text, (b)(1)(iii),
(b)(2) introductory text , (b)(2)(xv)
introductory text, (b)(2)(xx) and
(b)(2)(xxi)(A), (b)(3) introductory text,
and (b)(3)(iv)(D);
I B. Removing and reserving paragraphs
(b)(2)(xi) and (b)(2)(xiii), and
(g)(6)(ii)(A); and
I C. Adding paragraphs (g)(6)(ii)(D) and
(g)(6)(ii)(E), to read as follows:
I
I
§ 50.55a
Codes and standards.
*
*
*
*
*
(b) The following standards have been
approved for incorporation by reference
by the Director of the Federal Register
pursuant to 5 U.S.C. 552(a) and 1 CFR
part 51: Sections III and XI of the ASME
Boiler and Pressure Vessel Code and the
ASME Code for Operation and
Maintenance of Nuclear Power Plants,
which are referenced in paragraphs
(b)(1), (b)(2), and (b)(3) of this section;
NRC Regulatory Guide 1.84, Revision
34, ‘‘Design, Fabrication, and Materials
Code Case Acceptability, ASME Section
III’’ (October 2007); NRC Regulatory
Guide 1.147, Revision 15, ‘‘Inservice
Inspection Code Case Acceptability,
ASME Section XI, Division 1’’ (October
2007); and Regulatory Guide 1.192,
‘‘Operation and Maintenance Code Case
Acceptability, ASME OM Code’’ (June
2003), which list ASME Code cases that
the NRC has approved in accordance
with the requirements in paragraphs
(b)(4), (b)(5), and (b)(6) of this section;
ASME Code Case N–729–1, ‘‘Alternative
Examination Requirements for PWR
Reactor Vessel Upper Heads With
Nozzles Having Pressure-Retaining
Partial-Penetration Welds, Section XI,
Division 1’’ (Approval Date: March 28,
2006), which has been approved by the
NRC with conditions in accordance
with the requirements in paragraph
(g)(6)(ii)(D) of this section; and ASME
Code Case N–722, ‘‘Additional
Examinations for PWR Pressure
Retaining Welds in Class 1 Components
Fabricated with Alloy 600/82/182
Materials, Section XI, Division 1’’
(Approval Date: July 5, 2005), which has
been approved by the NRC with
conditions in accordance with the
requirements in paragraphs (g)(6)(ii)(E)
of this section. Copies of the ASME
Boiler and Pressure Vessel Code, the
ASME Code for Operation and
Maintenance of Nuclear Power Plants,
ASME Code Case N–729–1, and ASME
Code Case N–722 may be purchased
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from the American Society of
Mechanical Engineers, Three Park
Avenue, New York, NY 10016 or
through the Web https://www.asme.org/
Codes/. Single copies of NRC Regulatory
Guides 1.84, Revision 34; 1.147,
Revision 15; and 1.192 may be obtained
free of charge by writing the
Reproduction and Distribution Services
Section, U.S. Nuclear Regulatory
Commission, Washington, DC 20555–
0001; or by fax to 301–415–2289; or by
e-mail to DISTRIBUTION@nrc.gov.
Copies of the ASME Codes and NRC
Regulatory Guides incorporated by
reference in this section may be
inspected at the NRC Technical Library,
Two White Flint North, 11545 Rockville
Pike, Rockville, MD 20852–2738 or call
301–415–5610, or at the National
Archives and Records Administration
(NARA). For information on the
availability of this material at NARA,
call 202–741–6030, or go to: https://
www.archives.gov/federal_register/
code_of_federal_regulations/
ibr_locations.html.
(1) As used in this section, references
to Section III of the ASME Boiler and
Pressure Vessel Code refer to Section III,
and include the 1963 Edition through
1973 Winter Addenda, and the 1974
Edition (Division 1) through the 2004
Edition (Division 1), subject to the
following limitations and modifications:
*
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*
*
*
(iii) Seismic design of piping.
Applicants and licensees may use
Articles NB–3200, NB–3600, NC–3600,
and ND–3600 for seismic design of
piping, up to and including the 1993
Addenda, subject to the limitation
specified in paragraph (b)(1)(ii) of this
section. Applicants and licensees may
not use these Articles for seismic design
of piping in the 1994 Addenda through
the latest edition and addenda
incorporated by reference in paragraph
(b)(1) of this section.
*
*
*
*
*
(2) As used in this section, references
to Section XI of the ASME Boiler and
Pressure Vessel Code refer to Section XI,
and include the 1970 Edition through
the 1976 Winter Addenda, and the 1977
Edition (Division 1) through the 2004
Edition (Division 1), subject to the
following limitations and modifications:
*
*
*
*
*
(xi) [Reserved]
*
*
*
*
*
(xiii) [Reserved]
*
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*
*
*
(xv) Appendix VIII specimen set and
qualification requirements. The
following provisions may be used to
modify implementation of Appendix
VIII of Section XI, 1995 Edition through
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the 2001 Edition. Licensees choosing to
apply these provisions shall apply all of
the following provisions under this
paragraph except for those in
§ 50.55a(b)(2)(xv)(F) which are optional.
Licensees who use later editions and
addenda than the 2001 Edition of the
ASME Code shall use the 2001 Edition
of Appendix VIII.
*
*
*
*
*
(xx) System leakage tests.
(A) When performing system leakage
tests in accordance with IWA–5213(a),
1997 through 2002 Addenda, the
licensee shall maintain a 10-minute
hold time after test pressure has been
reached for Class 2 and Class 3
components that are not in use during
normal operating conditions. No hold
time is required for the remaining Class
2 and Class 3 components provided that
the system has been in operation for at
least 4 hours for insulated components
or 10 minutes for uninsulated
components.
(B) The NDE provision in IWA–
4540(a)(2) of the 2002 Addenda of
Section XI must be applied when
performing system leakage tests after
repair and replacement activities
performed by welding or brazing on a
pressure retaining boundary using the
2003 Addenda through the latest edition
and addenda incorporated by reference
in paragraph (b)(2) of this section.
(xxi) * * *
(A) The provisions of Table IWB–
2500–1, Examination Category B–D, Full
Penetration Welded Nozzles in Vessels,
Items B3.40 and B3.60 (Inspection
Program A) and Items B3.120 and
B3.140 (Inspection Program B) of the
1998 Edition must be applied when
using the 1999 Addenda through the
latest edition and addenda incorporated
by reference in paragraph (b)(2) of this
section. A visual examination with
magnification that has a resolution
sensitivity to detect a 1-mil width wire
or crack, utilizing the allowable flaw
length criteria in Table IWB–3512–1,
1997 Addenda through the latest edition
and addenda incorporated by reference
in paragraph (b)(2) of this section, with
a limiting assumption on the flaw aspect
ratio (i.e., a/l=0.5), may be performed
instead of an ultrasonic examination.
*
*
*
*
*
(3) As used in this section, references
to the OM Code refer to the ASME Code
for Operation and Maintenance of
Nuclear Power Plants, and include the
1995 Edition through the 2004 Edition
subject to the following limitations and
modifications:
*
*
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*
*
(iv) * * *
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(D) The applicable provisions of
subsection ISTC must be implemented if
the Appendix II condition monitoring
program is discontinued.
*
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*
*
*
(g) * * *
(6) * * *
(ii) * * *
(A) [Reserved]
*
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*
(D) Reactor vessel head inspections.
(1) All licensees of pressurized water
reactors shall augment their inservice
inspection program with ASME Code
Case N–729–1 subject to the conditions
specified in paragraphs (g)(6)(ii)(D)(2)
through (6) of this section. Licensees of
existing operating reactors as of [insert
final date of rule] shall implement their
augmented inservice inspection
program by December 31, 2008. Once a
licensee implements this requirement,
the First Revised NRC Order EA–03–009
no longer applies to that licensee and
shall be deemed to be withdrawn.
(2) Note 9 of ASME Code Case N–
729–1 shall not be implemented.
(3) Instead of the specified
‘examination method’ requirements for
volumetric and surface examinations in
Note 6 of Table 1 of Code Case N–729–
1, the licensee shall perform volumetric
and/or surface examination of
essentially 100 percent of the required
volume or equivalent surfaces of the
nozzle tube, as identified by Figure 2 of
ASME Code Case N–729–1. A
demonstrated volumetric or surface leak
path assessment through all J-groove
welds shall be performed. If a surface
examination is being substituted for a
volumetric examination on a portion of
a penetration nozzle that is below the
toe of the J-groove weld [Point E on
Figure 2 of ASME Code Case N–729–1],
the surface examination shall be of the
inside and outside wetted surface of the
penetration nozzle not examined
volumetrically.
(4) By September 1, 2009, ultrasonic
examinations shall be performed using
personnel, procedures and equipment
that have been qualified by blind
demonstration on representative
mockups using a methodology that
meets the conditions specified in
(50.55a(g)(6)(ii)(D)(3)(i) through
(50.55a(g)(6)(ii)(D)(3)(iv), instead of the
qualification requirements of Paragraph
–2500 of ASME Code Case N–729–1.
References herein to Section XI,
Appendix VIII shall be to the 2004
Edition with no Addenda of the ASME
BPV Code.
(i) The specimen set shall have an
applicable thickness qualification range
of +25 percent to ¥40 percent for
nominal depth through-wall thickness.
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52749
The specimen set shall include
geometric and material conditions that
normally require discrimination from
primary water stress corrosion cracking
(PWSCC) flaws.
(ii) The specimen set shall have a
minimum of ten (10) flaws which
provide an acoustic response similar to
PWSCC indications. All flaws shall be
greater than 10 percent of the nominal
pipe wall thickness. A minimum of 20
percent of the total flaws shall initiate
from the inside surface and 20 percent
from the outside surface. At least 20
percent of the flaws shall be in the
depth ranges of 10–30 percent through
wall thickness and at least 20 percent
within a depth range of 31–50 percent
through wall thickness. At least 20
percent and no more than 40 percent of
the flaws shall be oriented axially.
(iii) Procedures shall identify the
equipment and essential variables and
settings used for the qualification, and
are consistent with Subarticle VIII–2100
of Section XI, Appendix VIII. The
procedure shall be requalified when an
essential variable is changed outside the
demonstration range as defined by
Subarticle VIII–3130 of Section XI,
Appendix VIII and as allowed by
Articles VIII–4100, VIII–4200 and VIII–
4300 of Section XI, Appendix VIII.
Procedure qualification shall include
the equivalent of at least three personnel
performance demonstration test sets.
Procedure qualification requires at least
one successful personnel performance
demonstration.
(iv) Personnel performance
demonstration test acceptance criteria
shall meet the personnel performance
demonstration detection test acceptance
criteria of Table VIII—S10–1 of Section
XI, Appendix VIII, Supplement 10.
Examination procedures, equipment,
and personnel are qualified for depth
sizing and length sizing when the RMS
error, as defined by Subarticle VIII–3120
of Section XI, Appendix VIII, of the flaw
depth measurements, as compared to
the true flaw depths, do not exceed 1⁄8
inch (3 mm), and the root mean square
(RMS) error of the flaw length
measurements, as compared to the true
flaw lengths, do not exceed 3⁄8 inch (10
mm), respectively.
(5) If flaws attributed to PWSCC have
been identified, whether acceptable or
not for continued service under
Paragraphs –3130 or –3140 of ASME
Code Case N–729–1, the re-inspection
interval must be each refueling outage
instead of the re-inspection intervals
required by Table 1, Note (8) of ASME
Code Case N–729–1.
(6) Appendix I of ASME Code Case
N–729–1 shall not be implemented
without prior NRC approval.
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(E) Reactor coolant pressure boundary
visual inspections.1
(1) All licensees of pressurized water
reactors shall augment their inservice
inspection program by implementing
ASME Code Case N–722 subject to the
conditions specified in paragraphs
(g)(6)(ii)(E)(2) through (4) of this section.
The inspection requirements of ASME
Code Case N–722 do not apply to
components with pressure retaining
welds fabricated with Alloy 600/82/182
materials that have been mitigated by
weld overlay or stress improvement.
(2) If a visual examination determines
that leakage is occurring from a specific
inspections to be conducted every refueling
outage and inspections conducted every other
refueling outage, the initial inspection shall be
performed at the next refueling outage after January
1, 2009. For inspections to be conducted once per
interval, the inspections shall begin in the interval
in effect on January 1, 2009, and shall be prorated
over the remaining periods and refueling outages in
this interval.
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item listed in Table 1 of ASME Code
Case N–722 that is not exempted by the
ASME Code, Section XI, IWB–
1220(b)(1), additional actions must be
performed to characterize the location,
orientation, and length of crack(s) in
Alloy 600 nozzle wrought material and
location, orientation, and length of
crack(s) in Alloy 82/182 butt welds.
Alternatively, licensees may replace the
Alloy 600/82/182 materials in all the
components under the item number of
the leaking component.
(3) If the actions in paragraph
(g)(6)(ii)(E)(2) of this section determine
that a flaw is circumferentially oriented
and potentially a result of primary water
stress corrosion cracking, licensees shall
perform non-visual NDE inspections of
components that fall under that ASME
Code Case N–722 item number. The
number of components inspected must
equal or exceed the number of
components found to be leaking under
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that item number. If circumferential
cracking is identified in the sample,
non-visual NDE must be performed in
the remaining components under that
item number.
(4) If ultrasonic examinations of butt
welds are used to meet the NDE
requirements in paragraphs
(g)(6)(ii)(E)(2) or (g)(6)(ii)(E)(3) of this
section, they must be performed using
the appropriate supplement of Section
XI, Appendix VIII of the ASME Boiler
and Pressure Vessel Code.
*
*
*
*
*
For the U.S. Nuclear Regulatory
Commission.
Dated at Rockville, Maryland, this 18th day
of August 2008.
R.W. Borchardt,
Executive Director for Operations.
[FR Doc. E8–20624 Filed 9–9–08; 8:45 am]
BILLING CODE 7590–01–P
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Agencies
[Federal Register Volume 73, Number 176 (Wednesday, September 10, 2008)]
[Rules and Regulations]
[Pages 52730-52750]
From the Federal Register Online via the Government Printing Office [www.gpo.gov]
[FR Doc No: E8-20624]
[[Page 52729]]
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Part II
Nuclear Regulatory Commission
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10 CFR Part 50
Industry Codes and Standards; Amended Requirements; Final Rule
Federal Register / Vol. 73, No. 176 / Wednesday, September 10, 2008 /
Rules and Regulations
[[Page 52730]]
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NUCLEAR REGULATORY COMMISSION
10 CFR Part 50
RIN 3150-AH76
[NRC-2007-0003]
Industry Codes and Standards; Amended Requirements
AGENCY: Nuclear Regulatory Commission.
ACTION: Final rule.
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SUMMARY: The U.S. Nuclear Regulatory Commission (NRC) is amending its
regulations to incorporate by reference the 2004 Edition of Section
III, Division 1, and Section XI, Division 1, of the American Society of
Mechanical Engineers (ASME) Boiler and Pressure Vessel Code (BPV Code),
and the 2004 Edition of the ASME Code for Operation and Maintenance of
Nuclear Power Plants (OM Code) to provide updated rules for
constructing and inspecting components and testing pumps, valves, and
dynamic restraints (snubbers) in light-water nuclear power plants. The
NRC also is incorporating by reference ASME Code Cases N-722,
``Additional Examinations for PWR [pressurized water reactor (PWR)]
Pressure Retaining Welds in Class 1 Components Fabricated with Alloy
600/82/182 Materials, Section XI, Division 1,'' and N-729-1,
``Alternative Examination Requirements for PWR Reactor Vessel Upper
Heads With Nozzles Having Pressure-Retaining Partial-Penetration Welds,
Section XI, Division 1,'' both with conditions. The amendment also
removes certain obsolete requirements specified in the NRC's
regulations. This action is in accordance with the NRC's policy to
periodically update the regulations to incorporate by reference new
editions and addenda of the ASME Codes and is intended to maintain the
safety of nuclear reactors and make NRC activities more effective and
efficient.
DATES: Effective Date: October 10, 2008. The incorporation by reference
of certain publications listed in the regulation is approved by the
Director of the Office of the Federal Register as of October 10, 2008.
ADDRESSES: You can access publicly available documents related to this
document using the following methods:
Federal e-Rulemaking Portal: Go to https://www.regulations.gov and
search for documents filed under Docket ID [NRC-2007-0003]. Address
questions about NRC dockets to Carol Gallagher 301-415-5905; e-mail
Carol.Gallagher@nrc.gov.
NRC's Public Document Room (PDR): The public may examine and have
copied for a fee publicly available documents at the NRC's PDR, Public
File Area O1F21, One White Flint North, 11555 Rockville Pike,
Rockville, Maryland.
NRC's Agencywide Documents Access and Management System (ADAMS):
Publicly available documents created or received at the NRC are
available electronically at the NRC's electronic Reading Room at http:/
/www.nrc.gov/reading-rm/adams.html. From this page, the public can gain
entry into ADAMS, which provides text and image files of NRC's public
documents. If you do not have access to ADAMS or if there are problems
in accessing the documents located in ADAMS, contact the NRC's PDR
reference staff at 1-800-397-4209, 301-415-4737, or by e-mail to
pdr.resource@nrc.gov.
FOR FURTHER INFORMATION CONTACT: L. Mark Padovan, Office of Nuclear
Reactor Regulation, U.S. Nuclear Regulatory Commission, Washington, DC
20555-0001, telephone 301-415-1423, e-mail Mark.Padovan@nrc.gov.
SUPPLEMENTARY INFORMATION:
I. Background
II. Analysis of Public Comments
III. Section-by-Section Analysis
IV. Generic Aging Lessons Learned Report
V. Availability of Documents
VI. Voluntary Consensus Standards
VII. Finding of No Significant Environmental Impact: Environmental
Assessment
VIII. Paperwork Reduction Act Statement
IX. Regulatory Analysis
X. Regulatory Flexibility Certification
XI. Backfit Analysis
XII. Congressional Review Act
I. Background
The NRC is amending 10 CFR 50.55a to incorporate by reference the
2004 Edition of Section III, Division 1 and Section XI, Division 1 of
the ASME BPV Code and the 2004 Edition of the ASME OM Code. Section
50.55a requires the use of Section III, Division 1 of the ASME BPV Code
for the construction of nuclear power plant components; Section XI,
Division 1 of the ASME BPV Code for the inservice inspection (ISI) of
nuclear power plant components; and the ASME OM Code for the inservice
testing (IST) of pumps and valves. The NRC published a proposed
rulemaking on this subject in the Federal Register on April 5, 2007 (72
FR 16731). The 75-day public comment period for the proposed rule
closed on June 19, 2007.
The introductory paragraph of Sec. 50.55a establishes the
applicability of the conditions therein to licenses and approvals
issued under Part 52. Specifically, that rule states the following:
``Each combined license for a utilization facility is
subject to the following conditions in addition to those specified in
Sec. 50.55, except that each combined license for a boiling or
pressurized water-cooled nuclear power facility is subject to the
conditions in paragraphs (f) and (g) of this section, but only after
the Commission makes the finding under Sec. 52.103(g) of this
chapter.''
``Each manufacturing license, standard design approval,
and standard design certification application under part 52 of this
chapter is subject to the conditions in paragraphs (a), (b)(1), (b)(4),
(c), (d), (e), (f)(3), and (g)(3) of this section.''
Accordingly, combined licenses, manufacturing licenses, standard
design approvals, and standard design certifications are subject to
these requirements.
The ASME BPV Code and OM Code are national, voluntary consensus
standards, and are required by the National Technology Transfer and
Advancement Act of 1995, Public Law 104-113, to be used by government
agencies unless the use of such a standard is inconsistent with
applicable law or is otherwise impractical. The NRC reviews new
editions and addenda of the ASME BPV and OM Codes, and periodically
updates Sec. 50.55a to incorporate by reference newer editions and
addenda. New editions of the subject codes are issued every 3 years;
addenda to the editions are issued yearly except in years when a new
edition is issued. The editions and addenda of the ASME BPV and OM
Codes were last incorporated by reference into the regulations in a
final rule dated October 1, 2004 (69 FR 58804). In that rule, Sec.
50.55a was revised to incorporate by reference the 2001 Edition, and
2002 and 2003 Addenda, of Sections III and XI, Division 1, of the ASME
BPV Code and the 2001 Edition, and 2002 and 2003 Addenda, of the ASME
OM Code.
The NRC is now incorporating by reference Section III, Division 1,
of the 2004 Edition of the ASME BPV Code; Section XI, Division 1, of
the 2004 Edition of the ASME BPV Code subject to modifications and
limitations; and the 2004 Edition of the ASME OM Code.
II. Analysis of Public Comments
The NRC received 23 letters and e-mails from the public that
provided about 87 comments on the proposed rule. These comments were
submitted by individuals, nuclear utilities, and nuclear industry
organizations
[[Page 52731]]
consisting of the Nuclear Energy Institute (NEI), the Performance
Demonstration Initiative, and the Strategic Teaming and Resource
Sharing (STARS) organization. The NRC reviewed and considered the
comments in its final rulemaking, as discussed in the following
sections:
1. 10 CFR 50.55a(b)(1)
Public Comment:
In a letter dated June 12, 2007, G.C. Slagis Associates commented
that the reversing dynamic load rules of the ASME BPV Code, Section
III, should not be approved for new construction. The commenter stated
that the draft rule language incorporated the 2004 Edition of the
Section III piping rules (NB/NC/ND-3600) for evaluation of ``reversing
dynamic loads,'' whereas the NRC had taken exception to these rules in
the past. The commenter also stated that these piping rules should not
be approved for new construction.
NRC Response:
The NRC has not approved the reversing dynamic load rules in the
piping rules for the ASME BPV Code, Section III for new construction or
existing nuclear plants. The NRC believes that the commenter's
interpretation of the proposed rule was based on the wording contained
in the summary of the proposed revisions to 10 CFR 50.55a (on the
bottom of page 72 FR 16732 and top of page 72 FR 16733; April 5, 2007)
that said ``The proposed rule would revise Sec. 50.55a(b)(1) to
incorporate by reference the 2004 Edition of Section III of the ASME
Boiler and Pressure Vessel (BPV) Code. The NRC does not propose to
adopt any limitations with respect to the 2004 Edition of Section
III.'' The wording in the second sentence contained an editorial error.
The sentence should have read ``The NRC does not propose to adopt any
additional limitations with respect to the 2004 Edition of Section
III.'' The proposed rule language on page 72 FR 16740 retained the
previous restriction regarding the piping rules. The restriction
applies to the 1994 Edition through the 2004 Edition. To clarify this,
the NRC revised the subject sentences in Section III, Section-by
Section Analysis, of this document as follows:
The final rule revises Sec. 50.55a(b)(1) in the current
regulation to incorporate by reference the 2004 Edition of Section
III of the ASME BPV Code into 10 CFR 50.55a. The NRC is not adopting
any additional limitations with respect to the 2004 Edition of
Section III.
2. 10 CFR 50.55a(b)(1)(iii)--Seismic Design of Piping
Public Comment:
In a letter dated June 19, 2007, Westinghouse Electric Company
requested that the NRC clarify the current limitation specified in
Sec. 50.55a(b)(1)(iii) regarding seismic design. The commenter stated
that the limitations are related to the treatment of piping. However,
as is stated in Sec. 50.55a(b)(1)(iii), the rules in Article NB-3200
of Section III of the ASME BPV Code contain criteria applicable to the
seismic design of components other than piping systems. The commenter
recommended that the wording in Sec. 50.55a(b)(1)(iii) be revised to
clarify that the limitation only applies to the seismic design of
piping.
NRC Response:
The NRC agrees with the commenter, and has revised Sec.
50.55a(b)(1)(iii) in this final rule as follows:
Seismic design of piping. Applicants and licensees may use
Articles NB-3200, NB-3600, NC-3600, and ND-3600 for seismic design
of piping up to and including the 1993 Addenda, subject to the
limitation specified in paragraph (b)(1)(ii) of this section.
Applicants and licensees may not use these Articles for seismic
design of piping in the 1994 addenda through the latest edition and
addenda incorporated by reference in paragraph (b)(1) of this
section.
3. 10 CFR 50.55a(b)(2)(xv)--Appendix VIII Specimen Set and
Qualification Requirements
Public Comment:
Conflicts between Sec. Sec. 50.55a(b)(2)(xv) and
50.55a(b)(2)(xxiv) were identified by the Performance Demonstration
Initiative (letter dated May 11, 2007), Nuclear Management Company
(letter dated June 19, 2007), and Mr. Michael Gothard (comment received
on the NRC's public Web site on May 11, 2007). The proposed rule
extends the application of Sec. 50.55a(b)(2)(xv) from the 1995 Edition
through the 2001 Edition to the 1995 Edition through the 2004 Edition.
10 CFR 50.55a(b)(2)(xxiv) prohibits the use of Appendix VIII of Section
XI, 1995 Edition through the 2001 Edition, and the supplements of
Appendix VIII and Article I-3000 of the 2002 Addenda through the latest
edition and addenda incorporated by reference in Sec. 50.55a(b). The
proposed change in Sec. 50.55a(b)(2)(vx) creates confusion,
unnecessary burden, and conflicting requirements. The commentors
proposed leaving Sec. 50.55a(b)(2)(xv) unchanged.
NRC Response:
The NRC agrees with the commentors that the requirements in
Sec. Sec. 50.55a(b)(2)(xv) and 50.55a(b)(2)(xxiv) conflict. The intent
of the proposed rule was to minimize the burden associated with
reconciling an existing Appendix VIII of Section XI, 1995 Edition
through the 2001 Edition, program with changes that occurred in the
2002 Addenda and later edition and addenda. In keeping with the NRC's
intent, Sec. 50.55a(b)(2)(xv) will reference up to, and including, the
2001 Edition of Appendix VIII as follows:
Appendix VIII specimen set and qualification requirements. The
following provisions may be used to modify implementation of
Appendix VIII of Section XI, 1995 Edition through the 2001 Edition.
Licensees choosing to apply these provisions shall apply all of the
following provisions under this paragraph except for those in Sec.
50.55a(b)(2)(xv)(F) which are optional. Licensees who use later
editions and addenda than the 2001 Edition of Section XI of the ASME
Code shall use the 2001 Edition of Appendix VIII.
4. 10 CFR 50.55a(b)(2)(xx)--System Leakage Tests
Public Comment:
In a letter dated June 19, 2007, Progress Energy stated that the
construction code requirement for a hydrostatic pressure test is not
performed at a pressure that constitutes a challenge to the material. A
hydrostatic test at this pressure does not contribute to safety any
more than a pressure test at operating pressure, since both are
conducted below the yield strength of the materials involved.
Therefore, from a safety perspective, the hydrostatic test is not used
to verify the structural integrity of the component or system being
tested. It only proves leak tightness, which is also accomplished by a
system leakage test. Hence, the end results of the hydrostatic test and
the system leakage test are the same (leak tightness is verified). The
additional nondestructive examination (NDE) being suggested by the NRC
is of no value in verifying leak tightness, and thus is not related to
the safety significance of not performing a hydrostatic test. The
construction code NDE that is implemented by ASME Code, Section XI
(IWA-4500, [``Examination and Testing'']), is all that is needed to
verify any welding discontinuities that could affect the required joint
efficiency for the required quality of the weld or brazed joint.
NRC Response:
Subarticle IWA-4540(a) of the 1995 Edition of the ASME BPV Code,
Section XI, requires that after repair and replacement activities, a
system hydrostatic pressure test be performed. The industry asserted
that the hydrostatic pressure test creates a significant hardship.
Subsequently, the ASME Committee developed Code Case N-416-3,
``Alternative Pressure Test Requirements for Welded Repairs or
[[Page 52732]]
Installation of Replacement Items by Welding Class 1, 2, and 3, Section
XI, Division 1,'' to allow the use of system leakage testing and NDE to
replace the hydrostatic test. Later, the technical provisions of Code
Case N-416-3 were incorporated into the 2001 Edition of ASME Section
XI, IWA-4540(a) and maintained through the 2002 Addenda. However, the
NDE requirements of IWA-4540(a) were eliminated from the 2003 Addenda
of the Code. Therefore, the NRC proposed a condition in Sec.
50.55a(b)(2)(xx) requiring Section III NDE be performed following
repair and replacement activities if a system leakage test was to be
used in lieu of a hydrostatic test under the 2003 Addenda through the
latest edition and addenda incorporated by reference in 10 CFR
50.55a(b)(2).
The piping systems in some vintage nuclear power plants were
fabricated in accordance with American National Standards Institute
(ANSI)/ASME B31.1, ``Power Piping,'' Code. ANSI/ASME B31.1 does not
require a volumetric examination for those systems that would now be
classified as ASME Class 2 and Class 3 piping systems during original
construction. The current ASME BPV Code, Section XI (IWA-4500), allows
licensees to use the NDE requirement of the original construction code
as part of repair/replacement activities. Licensees of these vintage
plants would not need to perform volumetric examinations after repair/
replacement activities for piping classified as ASME Class 2 or Class 3
piping for which ANSI B31.1 does not require NDE. A system pressure
test or hydrostatic pressure test does not verify the structural
integrity of the repaired piping components. However, it is generally
recognized in the industry that the volumetric examinations do provide
significant information relative to the structural integrity of the
repaired piping components. For those Class 2 and 3 piping systems that
may not receive a volumetric examination for the life of the systems,
the NRC is concerned that performance of a system leakage test without
associated volumetric examinations would not adequately ensure high
quality welds for the repaired or replaced component. Therefore,
performance of a Section III volumetric examination in connection with
a system leakage test in repair/replacement activities is necessary.
Public Comment:
In letter dated June 13, 2007, ASME stated that Sec.
50.55a(b)(2)(xx) does not explicitly state that the NDE shall be
performed after the system leakage test. As written, a licensee could
comply with this requirement by performing the required NDE before the
system leakage test. It is common practice to perform this NDE prior to
the system leakage test.
NRC Response:
The NRC agrees with the commenter that an ASME BPV Code, Section
III, 1992 Edition, volumetric examination performed as part of the
repair/replacement activities prior to the system leakage test can be
accepted to fulfill the NDE requirement of Sec. 50.55a(b)(2)(xx)(B).
The NRC's position has been, and continues to be, that the NDE
performed as part of the repair/replacement activities satisfies the
NDE provision of subarticle IWA-4540(a) of the 2002 Addenda of the ASME
Code, Section XI.
Public Comment:
In letter dated June 19, 2007, Duke Energy stated that Sec.
50.55a(b)(2)(xx) does not restrict a licensee from using the provisions
of IWA-5213(a) in the 2003 Addenda of Section XI. Therefore, licensees
may currently use the provisions of IWA-4540(a) in the 2003 Addenda
without having to perform NDE in accordance with the requirements of
IWA-4540(a)(2) of the 2002 Addenda after a system leakage test. Because
the proposed change imposes additional requirements on licensees, the
change should be evaluated to determine whether the change is a
backfit.
NRC Response:
The NRC agrees with the commenter that the proposed requirement
would result in a backfit for some licensees because this final rule
would now require them to perform the required NDE in conjunction with
the system leakage test in lieu of the hydrostatic test. In the October
1, 2004 (69 FR 58804), rulemaking of the 2003 Addenda of the ASME Code,
the NRC neglected to incorporate the above NDE requirement in 10 CFR
50.55a(b)(2). However, the oversight needs to be corrected to ensure
that during repair or replacement activities, the volumetric
examination, in conjunction with a system leakage test, is performed to
ensure structural integrity of the repaired or replaced piping system.
The NRC discusses its backfit analysis for those licensees who may be
affected by this rule in Section XI, Backfit Analysis, of this
document.
5. 10 CFR 50.55a(b)(2)(xxi)(A)--Table IWB-2500-1 Examination
Requirements
Public Comment:
In letter dated June 13, 2007, ASME; in letter dated June 19, 2007,
Nuclear Energy Institute; and in letter dated June 19, 2007, Duke
Energy disagree with modifying the limitation to require visual
examination of Class 1 pressurizer and steam generator nozzle inner
radius areas (ASME Code Case N-619) based on the previous reactor
vessel nozzle inner radius limitation (ASME Code Case N-648-1). The
commenters believe that the original limitation (to continue
examination of the inner nozzle radius region) is unnecessary because
of the following:
a. Inner nozzle radius regions in Class 1 systems have been
examined for over 25 years without detecting cracking.
b. Structural integrity evaluations demonstrated a large tolerance
for flaws.
c. Risk informed evaluations demonstrated that these nozzles have a
large tolerance for flaws.
d. Risk informed evaluations demonstrated a low probability of
failure under plant operating conditions.
e. There is a negligible change in risk if inspections are
eliminated.
f. The term enhanced VT-1 is not defined in Code, and studies show
that VT-1 character heights provide the same or better resolution than
the 1 mil wire.
NRC Response:
The NRC disagrees with the commentors. The limitation on the visual
examination in 10 CFR 50.55a(b)(2)(xxi)(A) did not differentiate
between vessel components. The limitation is an alternative for
volumetric examinations. The proposed change in the rule is to provide
a visual examination criterion for determining fatigue crack flaw
depth.
With respect to Item 5.a above, the commentor's information on 25
years of inservice ultrasonic examinations with no evidence of inner
radius cracking on nozzles covered by the ASME Code cases is from an
ASME document issued in 2001. At that time, ultrasonic examinations of
pressurized-water reactors were normally performed from the inside
surface, and were normally performed from the outside surface for
boiling-water reactors. The NRC took issue with the effectiveness of
ultrasonic examinations of the inner nozzle radius performed prior to
performance-based qualification requirements. Performance-based
examinations of all reactor pressure vessel (RPV) inner nozzle radii
became mandatory on November 22, 2002. On July 26, 2006, the Electric
Power Research Institute--Boiling Water Reactor Vessel & Internal
Project (BWRVIP) provided a summary of results from inner nozzle radius
performance-based examinations to support reducing RPV inner nozzle
radii examination frequency by 75 percent.
By letter dated December 19, 2007, the NRC issued a safety
evaluation
[[Page 52733]]
accepting BWRVIP-108 which reduced the inspection frequency of reactor
nozzle-to-vessel shell welds and nozzle inner radius for BWRs (NRC
ADAMS Accession Number ML073600374).
Operating conditions, such as fluctuating temperature, and
fabricating conditions, such as work hardening can cause cracking of
the inner nozzle radius. The ASME Code Cases (N-619 and N-648-1) are
silent on conditions that are associated with cracking. These
conditions may appear, or be affected, at various times during the
operating cycle and may not be specific to vessel design. To detect
degradation that appears during operations, NDE of inner nozzle radii
are warranted.
Items 5b, 5c, and 5d pertained to risk-informed computations. Of
the risk-informed piping programs reviewed to date, none of the
programs contained risk data for Class 1 inner nozzle radius regions.
The NRC did not find documentation of a review on the ASME 2001
article. Recently, the BWRVIP submitted to the NRC information on
structural integrity and probability of failure and risk calculations
concerning the inspection of inner nozzle radius regions to the NRC for
review, which is ongoing.
With respect to Item 5f, the commentors referenced proprietary
documents that were not made available to the NRC. Therefore, the NRC
was unable to verify the data used to validate the adequacy of VT-1 and
of character recognition for examinations of the inner radii regions.
While characters are useful for distinguishing shapes, NUREG/CR 6860,
``An Assessment of Visual Testing,'' identified the crack open width
dimension as a key variable for visually detecting cracks. In 10 CFR
50.55a(b)(2)(xxi)(A), the 1-mil width wire or crack is a measurable
criterion for a postulated crack open width dimension. Therefore, the
1-mil width wire or crack requirement provides a minimum criteria for
performance-based demonstrations of examination effectiveness.
The commentors stated that the term ``enhanced VT-1'' was not
recognized by the ASME BPV Code. The term ``enhanced VT-1'' is being
used by knowledgeable personnel for conversational expediency. The term
``enhanced VT-1'' is not used in the regulation. However, the use of
the term ``enhanced magnification'' is used in the rule and may have
been misleading. Therefore, the term ``enhanced'' will be removed from
the regulation.
6. 10 CFR 50.55a(b)(2)(xxviii)--Evaluation Procedure and Acceptance
Criteria for PWR Reactor Vessel Head Penetration Nozzles
Public Comment:
In a letter dated June 13, 2007, the ASME stated that this
modification is being proposed because of a typographical error that
the NRC says exists in ASME Section XI, Non-mandatory Appendix O,
paragraph O-3220(b), equation SR, = [l--
0.82R]-\22\, where the exponent -22 should be -2.2. ASME has
identified this error and is publishing an ERRATA in July 2007 to
correct this error retroactively to include the 2004 Edition of Section
XI. As such, the proposed amendment to 10 CFR 50.55a(b)(2)(xxviii) is
unnecessary.
NRC Response:
The NRC finds that ASME has published an ERRATA in July 2007 to
correct the error in the SR equation of paragraph O-3220(b)
retroactively to include the 2004 Edition of ASME BPV Code, Section XI.
The condition imposed in Sec. 50.55a(b)(2)(xxviii) will not be
necessary. Therefore, the NRC is not including Sec.
50.55a(b)(2)(xxviii) in this final rule.
7. 10 CFR 50.55a(b)(3)(v)--Subsection ISTD
Public Comments:
By electronic mail dated June 11, 2007, George L. Fechter of
Southern Nuclear Operating Company stated that Article IWF-5000,
``Inservice Inspection Requirements for Snubbers,'' was deleted from
the 2006 Addenda of the ASME BPV Code, Section XI. With adequate
verification of training provided to personnel performing visual exams,
removal, testing, and reinstallation of snubbers per applicable
Subsection ISTD, ``Inservice Testing of Dynamic Restraints (Snubbers)
in Light-Water Reactor Power Plants,'' of the ASME OM Code and site
licensing and maintenance criteria, it should be justifiable to allow
performance of this type of visual examination versus a VT-3 visual
examination. The knowledge obtained from such snubber-specific training
and experience commonly exceeds the VT-3 visual examination criteria
for snubbers. While IWA-2317 of the 2003 Addenda through 2004 Edition
of the ASME BPV Code, Section XI, provides alternative VT-3 examination
qualification requirements, the administrative burden incurred for the
VT-3 certification may not be commensurate with any convenience
provided by qualifying additional VT-3 personnel in this manner and,
for reasons stated previously, does not provide higher quality
examinations. The commenter requested that the permissive for allowing
personnel trained specifically on snubber requirements per the
applicable ISTD and site licensing and maintenance criteria be allowed
to perform visual examinations for snubbers as an alternative to
performing a VT-3 examination per the method described in IWA-2213 of
the ASME BPV Code, Section XI.
NRC Response:
The commenter requested that the visual examination method required
by Sec. 50.55a(b)(3)(v) when performing examination and testing of
snubbers be revised. The NRC declines to adopt the commenter's
suggestion because the proposed rule did not suggest an amendment to
the visual examination method in Sec. 50.55a(b)(3)(v), and the NRC
currently does not have a basis for supporting such a revision. There
were no other public comments received on Sec. 50.55a(b)(3)(v).
Therefore, the NRC declines to adopt the commenter's suggestion. No
change was made to Sec. 50.55a(b)(3)(v) in the final rule as a result
of the comment.
8. 10 CFR 50.55a(g)(6)(ii)(B)--Containment ISI Programs
Public Comments:
In a letter dated June 19, 2007, Duke Energy stated that when
compliance with the requirements of the ASME BPV Code, Section XI,
Subsections IWE and IWL was initially imposed by 10 CFR 50.55a, the
requirements of Sec. 50.55a(g)(6)(ii)(B) did not require licensees to
submit ISI programs that were developed to comply with the Code during
the expedited examination period (September 9, 1996, through September
9, 2001). However, when the initial expedited examination requirements
were removed from Sec. 50.55a after September 9, 2001, Sec.
50.55a(g)(6)(ii)(B) was not deleted, leaving some licensees to believe
that the NRC wanted to retain this provision. As a result, many
licensees continue to believe that the NRC does not want updated
containment ISI plans to be submitted. The NRC should take action to
clarify whether it is the intent of 10 CFR 50.55a(g)(6)(ii)(B) that
licensees be required to submit ISI plans for Class MC and Class CC
components for all ISI plans developed after the expedited examination
period.
NRC Response:
The NRC notes that the comment was not related to the proposed rule
but to seek clarification on Sec. 50.55a(g)(6)(ii)(B) in the current
regulation. It is the NRC's position to retain the current Sec.
50.55a(g)(6)(ii)(B) provision in the final rule. Sec.
50.55a(g)(6)(ii)(B) states that
[[Page 52734]]
licensees do not have to submit to the NRC for approval of their
containment in-service inspection (CISI) programs for Class MC and
Class CC pressure retaining components that were developed to meet the
requirements of the ASME BPV Code, Section XI, Subsections IWE and IWL,
with specified modifications and limitations, under Sec.
50.55a(g)(5)(i) and/or Sec. 50.55a(g)(4). The provision requires that
program elements and the required documentation of the developed plan
must be maintained on site for audit. The provision applies to the CISI
programs developed for each operating license for the initial 120-month
inspection interval, including the CISI program revisions made by
licensees of operating reactors during the September 1996 to September
2001 timeframe (i.e., expedited examination period) when the rule for
ASME BPV Code, Section XI, compliance was initially imposed. Further,
the provision applies to subsequent revisions to the CISI programs for
successive 120-month inspection intervals under Sec. 50.55a(g)(4)(ii).
Therefore, as stated in Sec. 50.55a(g)(6)(ii)(B), licensees do not
have to submit to the NRC for approval of their CISI program that meets
the ASME Code, Subsections IWE and IWL with specified modifications and
limitations after the expedited examination period.
However, the NRC would like to clarify a situation which does not
affect 50.55a(g)(6)(ii)(B) directly but which involves the use of
Subsections IWE and IWL. If a licensee wishes to use Subsections IWE
and IWL of later editions and addenda (i.e., later than the code of
record for the ISI interval in question) of the ASME Code that are
incorporated by reference in 10 CFR 50.55a(b) to be applied to the
specific 10-year inservice inspection interval at its nuclear plant,
the licensee needs to submit a request for the NRC's approval to use
the later editions and addenda of the ASME Code. As stated in Sec.
50.55a(g)(4)(iv), licensees are required to obtain NRC approval before
using subsequent editions and addenda (or portions thereof) of the ASME
BPV Code, Section XI, issued after their Code of Record for any 120-
month inspection interval, if they choose to implement their ISI
programs under Sec. 50.55a(g)(4)(iv). The regulatory issue of using
later editions and addenda of the Code has been previously clarified in
NRC Regulatory Issue Summary 2004-12, ``Clarification on Use of Later
Editions and Addenda to the ASME OM Code and Section XI.'' The intent
of the commenter is to seek a clarification rather than a suggestion.
Therefore, no change was made to Sec. 50.55a(g)(6)(ii)(B) in the final
rule as a result of this comment.
9. 10 CFR 50.55a(g)(6)(ii)(D)--Reactor Vessel Head Inspections
9a. Condition 10 CFR 50.55a(g)(6)(ii)(D)(1), Regarding the
Implementation of Code Case N-729-1, as Amended, in Lieu of the First
Revised NRC Order EA-03-009
Some commenters requested additional information on the
implementation of these requirements, and asked the NRC about the
process of changing the current NRC requirements for RPV closure head
inspection requirements from the First Revised NRC Order EA-03-009,
issued on February 20, 2004, (Order) to the requirements provided in
the proposed rule language for 10 CFR 50.55a(g)(6)(ii)(D). (Comment
Numbers 14, 19 and 20)
NRC Response:
To allow an orderly implementation of 10 CFR 50.55a(g)(6)(ii)(D),
the NRC finds an implementation date of no later than December 31,
2008, for the requirements provided in this section is warranted. The
requirements of NRC Order EA-03-009 will remain in effect until the
provisions of 10 CFR 50.55a(g)(6)(ii)(D) are implemented. Once a
licensee implements this requirement, the First Revised NRC Order EA-
03-009 no longer applies to that licensee and under 10 CFR
50.55a(g)(6)(D)(1) shall be deemed to be withdrawn. All relaxations
from the requirements of the Order will then no longer apply. If a
licensee cannot meet the proposed requirements of 10 CFR
50.55a(g)(6)(ii)(D), then an alternative may be requested in accordance
with 10 CFR 50.55a(a)(3)(i) or 10 CFR 50.55a(a)(3)(ii) or
impracticality must be shown under 10 CFR 50.55a(g)(6)(i). To
incorporate this implementation date, section 50.55a(g)(6)(ii)(D)(1) is
revised to incorporate this implementation date.
9b. Condition 10 CFR 50.55a(g)(6)(ii)(D)(2), Regarding the Frequency of
Reactor Vessel Head Inspection for ``Resistant'' Materials
Public Comment:
Some commenters disagreed with the proposed NRC position regarding
the frequency of inspection of Item No. B4.40 of ASME Code Case N-729-
1. The commenters made several remarks regarding previous and ongoing
laboratory work with primary water stress corrosion cracking (PWSCC)
``resistant'' materials. Further, they noted operational experience
with these materials had provided a sufficient basis to allow the
inspection interval as stated in ASME Code Case N-729-1 without the
NRC-proposed condition, as provided in proposed 10 CFR
50.55a(g)(6)(ii)(D)(2). One commenter, number 13, recommended extending
the interval of inspection from every seven (7) years to every eight
(8) years. (Comment Numbers 7, 9, 11, 13, 15, 16, 17, 19, 21, 22 and
23)
NRC Response:
During the writing of the proposed rule, the NRC disagreed with the
NDE re-inspection frequency for ``resistant'' materials, in Item B4.40
of Table 1 of ASME Code Case N-729-1, of every ten (10) calendar years
beyond the first 10 years. Therefore, the NRC proposed the condition 10
CFR 50.55a(g)(6)(ii)(D)(2) to limit the inspection frequency for
``resistant'' materials to every four refueling outages not to exceed
seven (7) calendar years beyond the first 10 years. The proposed
condition was based on two main factors: the availability of limited
crack initiation and growth data on the Alloy 152/52 weld metal, and
the accelerated susceptibility increases of replaced U.S. RPV heads
versus the current operational experience data from international
experience which demonstrates the resistance of Alloy 690/152/52
materials against PWSCC.
The available data on Alloy 152/52 weld metal resistance to PWSCC
is an NRC concern. However, considering the comments on this issue and
ongoing PWSCC research programs at Pacific Northwest National
Laboratories and Argonne National Laboratory sponsored by the NRC
Office of Nuclear Regulatory Research, NRC now finds that the current
data is sufficient to support the re-inspection frequency of Item B4.40
of Table 1 of ASME Code Case N-729-1. NRC research on these materials
is scheduled to continue through CY 2010. Accordingly, there should be
enough time to address any items of concern regarding the resistance of
these materials to PWSCC, if and when they develop, prior to becoming a
significant safety issue.
The NRC acknowledges that current operating experience shows the
resistance of Alloy 152/52 weld material to PWSCC to be superior to
that of Alloy 82/182. However, RPV head temperatures at numerous
international plants with replaced RPV upper heads are significantly
less than U.S. upper-head temperatures. As PWSCC susceptibility in
nickel based alloys like Alloy 600 has been shown to have a significant
temperature dependence, NRC analysis of international head replacement
data has shown that RPV heads in the U.S. will, with time, have
[[Page 52735]]
a greater susceptibility to PWSCC than a majority of the international
plants in terms of accumulated, effective degradation years. Therefore,
NRC has found that long-term operating experience is limited for
components that contain Alloy 690/52/152 materials with indications and
repairs of the scope and nature found in recently replaced U.S. RPV
heads. Nevertheless, the NRC finds the operational experience is
sufficient to support Code Case N-729-1 inspection frequencies while
research on these materials continues.
The NRC agrees with the commenters and finds that there is
sufficient Alloy 690/152/52 laboratory data and operational experience
to allow the inspection frequency of Item B4.40 of Table 1 of ASME Code
Case N-729-1 for RPV upper heads containing Alloy 690/152/52
components. Therefore, the proposed condition in 10 CFR
50.55a(g)(6)(ii)(D)(2) of the proposed rule will not be adopted.
9c. Condition 10 CFR 50.55a(g)(6)(ii)(D)(3), Regarding RPV Head
Inspection Requirements and Frequencies
Public Comment:
Some commenters disagreed with the proposed NRC condition regarding
the implementation of Note 6 of Table 1 of ASME Code Case N-729-1,
which is stated in the 10 CFR 50.55a proposed rule language as 10 CFR
50.55a(g)(6)(ii)(D)(3). Several comments were concerned with the
surface and volumetric examination coverage requirements and the
surface examination requirement of the J-groove weld. The commenters
requested to allow a UT ``leak-path'' examination in lieu of surface
examination of the J-groove weld, and that a note be added to document
that Appendix I of the Code Case may be used when approved as required
in 10 CFR 50.55a(g)(6)(ii)(D)(6). In addition comments noted that the
impact of Note 9 is not addressed in the elimination of the original
Code Case N-729-1, Note 6. (Comment Numbers 7, 9, 11, 12, 13, 16, 17,
18, 19, 20, 22 and 23)
NRC Response:
In development of the proposed rule, the NRC did not find
sufficient basis to allow an inspection regime of 3.0 re-inspection
years (RIY) as described in Code Case N-729-1. Further, the NRC noted
that due to the lack of a non-visual leak path assessment requirement
in Code Case N-729-1, surface examination of all J-groove welds,
commensurate with the volumetric examination of the penetration nozzle,
should be required. Therefore the NRC proposed the condition in 10 CFR
50.55a(g)(6)(ii)(D)(3). The NRC found the inspection coverage as
defined by Code Case N-729-1 using the ASME Code definition of
``essentially 100 percent'' inspection acceptable and therefore
retained that language in the condition. No increase in inspection
coverage is intended in the condition.
The NRC disagrees that the supporting probabilistic basis is
adequate to support the 3.0 RIY option. A probabilistic fracture
mechanics analysis was used as a basis for the 3.0 RIY inspection
frequency option. NRC finds the supporting probabilistic model is based
on an assumption of essentially no cracking in RPV head penetrations or
welds with less than 4 effective years of degradation (EDY). The NRC
considers this assumption to be non-conservative as used in the
supporting probabilistic model. One U.S. plant at approximately 2 EDY
identified cracking attributable to PWSCC. Many of the other near-cold-
leg temperature RPV heads (cold-head plants) with susceptible material
will not accumulate a total of 4 EDY through the next 15 to 30 years of
operation. Development of flaws in these heads would cause adjustment
of the probabilistic model output for all temperature ranges of RPV
heads. Cracking attributed to PWSCC has been identified internationally
in head penetration nozzles and associated welds at operating
temperatures similar to U.S. cold-head plants. In the U.S., flaws in
other components have been attributed to PWSCC in similar cold-leg
temperature environments. The NRC finds that relatively few more
instances of flaws attributed to PWSCC in the cold-head sub-population
could significantly change the probabilistic model upon which the 3.0
RIY inspection frequency is justified. Therefore, NRC concludes that
the supporting probabilistic model does not provide an adequate basis
for extending the non-visual NDE inspection frequency to 3.0 RIY.
The conditional requirement for surface examinations of all J-
groove welds is based on the need for a defense-in-depth method to
ensure reactor coolant pressure boundary integrity through the J-groove
weld. In Code Case N-729-1, the mechanism to identify a through-weld
flaw in a J-groove weld is through the bare-metal visual exam using
visual leak detection at the top of the RPV head. This method alone is
not consistent with previous NRC inspection requirements under the
Order which require a non-visual leak path assessment in conjunction
with a bare-metal visual examination of the RPV head. The NRC finds
that not performing a leak path assessment would limit the ability of
an inspection plan to provide sufficient defense-in-depth to identify
leakage through the J-groove weld. In the past, the NRC has accepted
ultrasonic (UT) leak path assessments as an adequate inspection to
provide this assurance. However, the UT leak path assessment was not
included in Code Case N-729-1 because it had not been qualified through
the ASME Code process. Surface examination of the J-groove weld was
included in Code Case N-729-1, but only as an option to increase
inspection frequency. Under the proposed condition, performance of a
surface examination of the J-groove weld would have been the only
option in terms of a leak path assessment.
The commenters stated that there are current plans to demonstrate
the effectiveness of the ultrasonic leak path assessment technique for
use within Code Case N-729-1. As the ultrasonic leak path assessment
was a previously acceptable alternative to surface examination of the
J-groove weld, due to physical constraints and radiological dose
concerns in performing a surface exam in this area, the condition
stated in 10 CFR 50.55a(g)(6)(ii)(D)(3) has been modified in this final
rule.
As noted previously the Condition stated in 10 CFR
50.55a(g)(6)(ii)(D)(2) was removed. To address stakeholder comments
about confusion between Notes 6 and 9 of Code Case N-729-1, condition
in 10 CFR 50.55a(g)(6)(ii)(D)(2) of the proposed rule will simply state
in the final rule that: ``Note 9 of ASME Code Case N-729-1 shall not be
implemented.'' Note 9 of ASME Code Case N-729-1 provides the path for
use of the 3.0 RIY inspection frequency interval. As previously stated,
and as directed in the change to Note 6, the 3.0 RIY inspection
frequency will not be included in the final rule.
9d. Condition 10 CFR 50.55a(g)(6)(ii)(D)(4), Regarding Qualification
Requirements for Volumetric Inspection of RPV Head Penetration Nozzles
Public Comment:
Some commenters disagreed with the NRC-proposed condition regarding
qualification requirements for volumetric examination as stated in
Paragraph-2500 of ASME Code Case N-729-1. This proposed condition is
stated in 10 CFR 50.55a(g)(6)(ii)(D)(4) of the proposed rule. (Comment
Numbers 2, 7, 9, 11, 12, 13, 17, 19 and 22).
NRC Response:
The NRC notes that the condition stated in 10 CFR
50.55a(g)(6)(ii)(D)(4)
[[Page 52736]]
requires that reliable and effective ultrasonic examinations be
performed to ensure adequate protection for public health and safety.
Because of the emphasis placed on inspections of the penetrations, it
is appropriate to incorporate requirements for a robust blind
demonstration of the ability of personnel, procedures and equipment to
reliably detect and characterize indications, consistent with the
approach articulated in Appendix VIII of Section XI of the ASME BPV
Code. As RPV head inspection frequencies transition to every 8 or 10
years due to replacement heads being installed, clearly defined
performance demonstration requirements are necessary to ensure
effective NDE. Due to the lack of current ASME BPV Code ultrasonic
performance demonstration qualification requirements in Section XI,
Appendix VIII, for RPV head penetrations, the NRC is adopting the
conditions stated in 10 CFR 50.55a(g)(6)(ii)(D)(4) in the final rule.
With respect to the performance demonstration requirements of the
ASME BPV Code, Section XI, Appendix VIII, have increased the
effectiveness and reliability of ultrasonic examinations, most notably
in the area of inspection of dissimilar metal welds. The development of
a qualification program to meet the intermediate rigor requirements of
ASME BPV Code, Section V, Article 14 would require an additional
process beyond this rulemaking activity. As noted in paragraph 10 CFR
50.55a(g)(6)(ii)(C), implementation of performance demonstration
requirements of Appendix VIII of Section XI of the ASME BPV Code is
currently required by 10 CFR 50.55a for Supplements 1 through 8, 10 and
11. At this time, there is no ASME BPV Code supplement to address
performance demonstration requirements for the qualification of
ultrasonic inspection of Alloy 600 base material. The conditions
identified in the paragraphs 10 CFR 50.55a(g)(6)(ii)(D)(4)(i) through
10 CFR 50.55a(g)(6)(ii)(D)(4)(iv) of the final rule are consistent with
the performance demonstration requirements of Appendix VIII.
10 CFR 50.55a(g)(6)(ii)(D)(4), as stated in the proposed rule, is
modified in the final rule to incorporate an implementation date of
September 1, 2009, in order to address the comment which noted that
additional time would be required to fully implement a formalized
qualification program. The implementation date in the final rule
addresses the time necessary for mockup production and qualification of
sufficient numbers of NDE personnel. NRC determined that the
implementation date of September 1, 2009, is adequate to address the
current frequency of inspections and allow for enough qualified
personnel resources to be available. During the interval between the
effective date of the final rule and the implementation date, the NRC
finds that the qualification requirements of Code Case N-729-1 will
provide reasonable assurance of public health and safety.
With respect to the expansion of specimen qualification set
applicability for a range of pipe diameters and thicknesses, 10 CFR
50.55a(g)(6)(ii)(D)(4)(i) was modified. The commenters noted that
current demonstrations are performed on typical-sized control rod drive
mechanism penetration nozzles. These demonstrations are used for a
variety of similar-sized penetration nozzles (incore instrumentation,
control rod drive and control element drive) and for smaller-size and
thickness vent-line nozzles. The proposed draft condition specimen set
applicability range was taken from Section XI, Appendix VIII,
Supplement 10 requirements for dissimilar metal welds. A change to
increase the range of applicability was made to 10 CFR
50.55a(g)(6)(ii)(D)(4)(i) to address stakeholder comments concerning
the number of currently available mockup assemblies and the continued
use of them for a slightly larger range of nozzles. The commenter noted
that a small adjustment would allow the current mockups to be
applicable for similar sized penetration nozzles which would fall just
outside of the range stated in the proposed draft rule language. The
NRC has reviewed the requested increased range of applicability and
finds that the nozzles in question have enough through-wall thickness
to provide similar response. As the weakness of ultrasonic examination
is near field resolution, an expanded range for pipe diameters and
thicknesses is allowed. The NRC finds that the range now stated in 10
CFR 50.55a(g)(6)(ii)(D)(4)(i) of the final rule is adequate to ensure
representative specimen sets will be used in the qualification
processes for both personnel and procedures over the entire range of
penetration nozzles in the reactor vessel head, and address stakeholder
concerns.
With respect to issues that recommended an adjustment for mockup
specimens to include a range of blind demonstration mockups previously
manufactured, 10 CFR 50.55a(g)(6)(ii)(D)(4)(ii) was modified for
incorporation into the final rule. Specimen set flaw location
requirements must meet several criteria to ensure the wide range of
possible flaws identified through operational experience are captured
for qualification of procedures, equipment, and personnel. The NRC has
found that the commenters' flaw location range recommendations as
stated in public comment viii of this section satisfactorily meet the
intent of 10 CFR 50.55a(g)(6)(ii)(D)(4)(ii), which were established to
ensure the entire range of flaws identified through operational
experience are represented in the mockups. The NRC accepts the comments
and, therefore, has modified the requirements of the condition stated
in 10 CFR 50.55a(g)(6)(ii)(D)(4)(ii) for incorporation into the final
rule.
With respect to asking for additional clarity when an essential
variable may be changed outside of its demonstration range, 10 CFR
50.55a(g)(6)(ii)(D)(4)(iii) has been revised for incorporation into the
final rule. The identification and definition of essential variables is
necessary to ensure proper applicability of qualification standards to
each particular inspection. 10 CFR 50.55a(g)(6)(ii)(D)(4)(iii) has been
revised to include specific requirements if changes to essential
variables occur. These requirements are the same as those required in
Section XI, Appendix VIII general requirements of Subarticle VIII-2100
which are required for use under 10 CFR 50.55a(g)(6)(ii)(C) for
implementation of performance demonstration requirements of Appendix
VIII of Section XI of the ASME BPV Code.
With respect to the objection to the proposed generic qualification
requirements for depth and length sizing qualification, noting that the
requirements were currently unachievable for a generic procedure and
were not necessary from a safety standpoint, 10 CFR
50.55a(g)(6)(ii)(D)(4)(iv) has been revised for incorporation into the
final rule. Performance demonstration requirements provide depth sizing
and length sizing root mean square (RMS) error tolerances to meet the
acceptance standards of Table VIII-S10-1. The NRC reviewed the RMS
error tolerances that the commenters recommended, and found the
proposed RMS error tolerances of \1/8\-inch (3 mm) in depth and \3/8\-
inch (10 mm) in length were adequate to ensure the validity of
qualification. Therefore, for qualification of procedures, equipment,
and personnel, the acceptance standard RMS error tolerance requirements
were updated in 10 CFR 50.55a(g)(6)(ii)(D)(4)(iv) as incorporated into
the final rule.
[[Page 52737]]
After review and assessment of the comments, the NRC is revising
the proposed condition.
9e. Condition 10 CFR 50.55a(g)(6)(ii)(D)(5), Regarding Re-inspection
Requirements Once a Plant has Identified PWSCC Flaws in Their RPV Head
Penetration Nozzles or Associated Welds
Public Comment:
Some commenters disagreed with the NRC proposed condition 10 CFR
50.55a(g)(6)(ii)(D)(5). This condition requires a volumetric and/or
surface re-inspection each outage once a plant identifies PWSCC in its
vessel head penetration nozzles or welds. These commenters stated that
flaw evaluation using the crack growth rates for PWSCC should provide
an acceptable re-inspection interval for any flaws that were accepted
by evaluation, and an exemption should be added to exclude the
condition of ``craze cracking'' from mandating inspections at every
outage. (Comment Numbers 7, 9, 11, 13, 17, and 19)
NRC Response:
The NRC disagrees with the commenters that flaw evaluation using
the crack growth rates for PWSCC would provide an acceptable re-
inspection interval. The proposed condition stated in 10 CFR
50.55a(g)(6)(ii)(D)(5) is based upon operating experience, and that
several elements of PWSCC susceptibility (e.g., cold work, specific
material properties, etc.) are not fully included in the susceptibility
and probabilistic models of Code Case N-729-1. At least nine plants
have identified flaws attributable to PWSCC in the refueling outage
immediately following an inspection which identified the degradation
mechanism. One plant identified at least four new flaws greater than 50
percent through-wall in one operational cycle of crack growth. The NRC
finds that operational experience has shown that not all factors
affecting the susceptibility of Alloy 600 materials are included within
a standard flaw analysis model using the ASME BPV Code flaw analysis
using the Alloy 600 crack growth rate identified in Subarticle IWB-3660
of Section XI of the ASME BPV Code.
The ASME BPV Code crack growth rate curve for Alloy 600 is a mean
of the upper 50 percent of all acceptable Alloy 600 laboratory
developed crack growth rate data points. It is not a bounding crack
growth curve. Testing on field samples of Alloy 600 from the replaced
RPV head of one plant by Argonne National Laboratories identified a
crack growth rate which is at the upper bound (95th percentile) of the
data used to develop the ASME curve. Additional factors may affect the
initiation and growth of PWSCC in RPV upper head penetrations which
were not fully analyzed in the laboratory tested material. These
factors include the welding process, heats of material, and cold work
applied in the field or during manufacturing conditions.
If a plant is found to have a flaw attributable to PWSCC, the flaw
may have developed due to any one or a combination of the previously
mentioned susceptibility factors. Therefore, the plant may not be fully
bounded by the Code Case N-729-1 PWSCC model. The model provides
appropriate inspection frequencies to ascertain when a plant develops
PWSCC in its RPV upper head penetrations. However, to be conservative,
the plant should perform volumetric and/or surface examinations for
each outage to provide reasonable assurance of the integrity of the
reactor coolant pressure boundary and prevent leakage once conditions
for PWSCC have been verified through inspection results. As such, the
NRC's proposed condition is that once a plant has identified a flaw
attributable to PWSCC in a RPV head penetration or J-groove weld, that
plant should perform visual and volumetric and/or surface examinations
for each outage. This is consistent with NRC Order EA-03-009.
Therefore, the proposed provisions in 10 CFR 50.55a(g)(6)(ii)(D)(5) are
adopted without change in the final rule.
Indications of craze cracking have not previously been
characterized as indications of PWSCC, and the NRC continues to find
that indications of craze cracking are not PWSCC. Therefore, if a
licensee determines that the indications in a vessel head penetration
nozzle are a result of craze cracking alone, it would not be within the
scope of proposed condition stated in 10 CFR 50.55a(g)(6)(ii)(D)(5).
9f. Condition 10 CFR 50.55a(g)(6)(ii)(D)(6), Regarding the Allowance of
Licensee Deviation from the Requirements of ASME Code Case N-729-1
Without NRC Review and Approval Public Comments
Commenters disagreed with the NRC-proposed condition for use of
Appendix I of ASME Code Case N-729-1, which is stated in 10 CFR
50.55a(g)(6)(ii)(D)(6). The comments concerned the following items:
It is not the place of the ASME BPV Code to require
utilities to get NRC approval on acceptable alternatives.
NRC review of industry implementation of Appendix I of
Code Case N-729-1 relief from the requirements of ASME Code Case N-729-
1 is unnecessary.
An exemption should be made for the need for NRC approval
for use of Appendix I of Code Case N-729-1 by plants with new heads
that use ``resistant'' material, until PWSCC is identified in those
heads.
(Comment Numbers 7, 12, 13, 17 and 19)
NRC Response:
Appendix I of Code Case N-729-1 gives an analysis procedure that
allows licensees to demonstrate the adequacy of an NDE zone of coverage
less than that required by Code Case N-729-1. Implementation of this
analysis procedure does not require NRC review and approval. In
essence, Appendix I would allow licensees to self-approve relief from
the requirements of Code Case N-729-1, essentially usurping NRC's
authority under 10 CFR 50.55a to evaluate alternatives. NRC experience
in processing relaxation requests to Order requirements has shown that
there was significant variation in technical basis approaches between
licensees in proposing alternatives to the Order. For example,
probabilistic analyses were used in licensee relaxation requests from
Order requirements that the NRC found to have insufficient basis and
therefore did not approve as a basis for relaxation. However, under
Appendix I of Code Case N-729-1, these relaxation requests could be
found acceptable without NRC review. While the NRC agrees that the
methods provided in Appendix I may be used as a basis to request relief
from the ASME Code Case requirements, NRC review and approval shall be
required for deviations from Code Case N-729-1 examination coverage
requirements.
The NRC disagrees with the comment that excludes from this proposed
condition new reactor vessel heads that use resistant material, until
PWSCC is identified in these heads. The NRC notes that the flaw
evaluation tools and susceptibility of new PWSCC resistant materials
have not been established or approved by the NRC. As such,
implementation of Appendix I of Code Case N-729-1 would be open to
significant variation of interpretation. Therefore, the provisions in
10 CFR 50.55a(g)(6)(ii)(D)(6) are adopted without change in the final
rule.
9g. General Public Comments on 10 CFR 50.55a(g)(6)(ii)(D)
Two commenters (comment numbers 8 and 11) stated that Public Law,
PL 104-113, mandates that national consensus standards be used by
Federal agencies where applicable. This
[[Page 52738]]
includes the use of ASME codes and standards. Because the consensus
process used to develop the Code Case specifically considered the NRC
comments (i.e., additional conditions being added with this rule
change) and found them to be without technical merit, one commenter
considered it inappropriate for NRC to impose additional conditions on
the use of Code Case N-729-1. Therefore, the commenter requested that
the additional conditions be removed from the rule language.
Alternatively, if the additional conditions would not be removed from
the rule language, the technical justifications for the need for these
additional conditions should be included in the supplemental
information for the final rule.
NRC Response:
NRC review of ASME Code Case N-729-1 concludes that its basis
implies that leakage is acceptable as long as ejection and structural
integrity due to wastage isn't likely to occur. All of the RPV head
penetration and associated weld examinations required by the NRC to
date, have been based on assuring an extremely low probability of
leakage from these components as well as assuring their structural
integrity. NRC's position for reactor pressure vessel upper head
inspections is that if an active degradation mechanism is present, any
long term inspection plan should be based on assuring an extremely low
probability of abnormal leakage rather than allowing leakage and
demonstrating the acceptability of its consequences. Consistent with
this position, the NRC sets the conditions regarding the use of ASME
Code Case N-729-1 in order to incorporate its use, by reference, into
the Code of Federal Regulations. The technical justifications for the
need for these conditions are included in the public comment section of
this rulemaking activity.
10. 10 CFR 50.55a(g)(6)(ii)(E)--Reactor Coolant Pressure Boundary
Visual Inspections
Public Comment:
In a letter dated June 19, 2007, Progress Energy stated that the
ASME has not amended Section XI of the BPV Code to include Code Case N-
722. Therefore, requiring licensees to comply with a Code Case that has
not been incorporated into the ASME Code sets a precedence of mandatory
implementation of a Code Case which has not been subject to ASME public
review and comment during its development.
NRC Response:
The NRC recognizes that the ASME has not amended Section XI of the
ASME BPV Code to include Code Case N-722 and that during development
code cases may be subjected to different ASME public review and comment
than Section XI. The NRC is incorporating Code Case N-722 in the rule
to expedite the implementation of Code Case N-722. The NRC is requiring
expedited implementation of Code Case N-722 because the NRC concluded
from a safety perspective that these inspections are necessary to
ensure the integrity of the Alloy 600/82/182 components. The NRC has
previously incorporated code cases in 10 CFR 50.55a prior to the ASME
taking action to include the code cases in the ASME Code. The NRC
declines to adopt commenter's suggestion. No change was made to the
final rule as a result of this comment.
Public Comment:
In a letter dated June 22, 2007, Southern Nuclear Operating Company
stated that the NRC does not reference the industry efforts, especially
those made through the Electric Power Research Institute's Materials
and Reliability Program (MRP) to address the issue of bare-metal visual
examination of Alloy 600 welds. Every PWR in the United States has
agreed to the implementation of MRP-139, which requires an augmented
program to perform bare-metal visual examinations on the large diameter
Alloy-600 welds on a frequency that is almost identical to the schedule
mandated in ASME Code Case N-722. Typically, utilities are given the
option to assess each code case and determine if that code case should
be adopted for use. By mandating the use of Code Case N-722, the NRC
is, in effect, writing their own code and deviating from using guidance
from an international consensus standard body (ASME Code Committees, of
which the NRC is a participant and voting member). The NRC and the
industry have been working on this issue, and industry programs are in
place to cover these examinations. Additional time should be provided
to allow the MRP and ASME to develop the necessary enhancements.
NRC Response:
The MRP-139 report referenced by the commenter is an industry
guidance document which includes guidance on bare-metal visual
examinations of Alloy 82/182 butt welds. Because MRP-139 is written as
inspection guidance, MRP-139 is not suitable to be incorporated by
reference in 10 CFR 50.55a. In addition, the MRP has not issued
inspection guidelines for partial-penetration welded components with
Alloy 600/82/182 materials. The NRC finds Code Case N-722 with
conditions is suitable to be incorporated by reference in the final
rule. Given the safety significance of these inspections, the NRC
concluded that the reactor coolant pressure boundary visual inspections
of 10 CFR 50.55a(g)(6)(ii)(E) are necessary to ensure that the
appropriate safety-significant visual inspections are performed.
The NRC recognizes that the ASME is an international, consensus
standard body, and that the ASME Code provides necessary requirements
for the design and inspection of nuclear power plant components.
Therefore, the NRC has incorporated by reference in 10 CFR 50.55a
certain editions and addenda of Section III a