National Emission Standards for Hazardous Air Pollutants: Area Source Standards for Nine Metal Fabrication and Finishing Source Categories, 42978-43011 [E8-16263]
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Federal Register / Vol. 73, No. 142 / Wednesday, July 23, 2008 / Rules and Regulations
ENVIRONMENTAL PROTECTION
AGENCY
40 CFR Part 63
[EPA–HQ–OAR–2006–0306; FRL–8683–3]
RIN 2060–AO27
National Emission Standards for
Hazardous Air Pollutants: Area Source
Standards for Nine Metal Fabrication
and Finishing Source Categories
Environmental Protection
Agency (EPA).
ACTION: Final rule.
AGENCY:
EPA is issuing national
emission standards for control of
hazardous air pollutants for nine metal
fabrication and finishing area source
categories (identified in section I.A.
below). This final rule establishes
emission standards in the form of
management practices and equipment
standards for new and existing
operations of dry abrasive blasting,
machining, dry grinding and dry
polishing with machines, spray painting
and other spray coating, and welding
operations. These standards reflect
EPA’s determination regarding the
generally achievable control technology
and/or management practices for the
nine area source categories.
DATES: This final rule is effective on July
23, 2008. The incorporation by reference
of certain publications listed in this
final rule is approved by the Director of
the Federal Register as of July 23, 2008.
ADDRESSES: EPA has established a
docket for this action under Docket ID
No. EPA–HQ–OAR–2006–0306. All
documents in the docket are listed in
the Federal Docket Management System
index at https://www.regulations.gov
index. Although listed in the index,
some information is not publicly
available, e.g. , CBI or other information
whose disclosure is restricted by statute.
Certain other material, such as
copyrighted material, is not placed on
the Internet and will be publicly
available only in hard copy form.
Publicly available docket materials are
available either electronically through
https://www.regulations.gov or in hard
copy at the National Emission Standards
for Hazardous Air Pollutants for Nine
Metal Fabrication and Finishing Area
Source Categories Docket, at the EPA
Docket and Information Center, EPA
West, Room 3334, 1301 Constitution
Ave., NW., Washington, DC. The Public
Reading Room is open from 8:30 a.m. to
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SUMMARY:
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4:30 p.m., Monday through Friday,
excluding legal holidays. The telephone
number for the Public Reading Room is
(202) 566–1744, and the telephone
number for the Air Docket is (202) 566–
1742.
FOR FURTHER INFORMATION CONTACT: Dr.
Donna Lee Jones, Sector Policies and
Programs Division, Office of Air Quality
Planning and Standards (D243–02),
Environmental Protection Agency,
Research Triangle Park, North Carolina
27711, telephone number: (919) 541–
5251; fax number: (919) 541–3207; email address: jones.donnalee@epa.gov.
SUPPLEMENTARY INFORMATION:
Outline. The information in this
preamble is organized as follows:
I. General Information
A. Does this action apply to me?
B. Where can I get a copy of this
document?
C. Judicial Review
II. Background Information for This Final
Rule
III. Summary of Major Changes Since
Proposal
A. Applicability
B. Compliance Dates
C. Standards and Compliance
Requirements
D. Reporting and Recordkeeping
Requirements
E. Definitions
F. Other
IV. Summary of Final Standards
A. Do the final standards apply to my
source?
B. When must I comply with these
standards?
C. What processes does this final rule
address?
D. What are the emissions control
requirements?
E. What are the initial compliance
requirements?
F. What are the continuous compliance
requirements?
G. What are the notification,
recordkeeping, and reporting requirements?
V. Summary of Comments and Responses
A. Applicability
B. Compliance Dates
C. Scope of Rule
D. Impacts of Rule
E. Management Practices
F. Monitoring
VI. Impacts of the Final Standards
A. What are the air impacts?
B. What are the cost impacts?
C. What are the economic impacts?
D. What are the non-air health,
environmental, and energy impacts?
VII. Statutory and Executive Order Reviews
A. Executive Order 12866: Regulatory
Planning and Review
B. Paperwork Reduction Act
C. Regulatory Flexibility Act
D. Unfunded Mandates Reform Act
E. Executive Order 13132: Federalism
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F. Executive Order 13175: Consultation
and Coordination With Indian Tribal
Governments
G. Executive Order 13045: Protection of
Children From Environmental Health
and Safety Risks
H. Executive Order 13211: Actions
Concerning Regulations That
Significantly Affect Energy Supply,
Distribution, or Use
I. National Technology Transfer
Advancement Act
J. Executive Order 12898: Federal Actions
to Address Environmental Justice in
Minority Populations and Low-Income
Populations
K. Congressional Review Act
I. General Information
A. Does this action apply to me?
The regulated categories and entities
potentially affected by this final action
are shown in Table 1 below. This final
rule applies to area sources a where the
primary activity of their facilities is in
one of the following nine source
categories: (1) Electrical and Electronic
Equipment Finishing Operations; (2)
Fabricated Metal Products; (3)
Fabricated Plate Work (Boiler Shops);
(4) Fabricated Structural Metal
Manufacturing; (5) Heating Equipment,
except Electric; (6) Industrial Machinery
and Equipment Finishing Operations;
(7) Iron and Steel Forging; (8) Primary
Metal Products Manufacturing; and (9)
Valves and Pipe Fittings. More
specifically, this rule applies to area
sources in these nine source categories
that use or have the potential to emit
compounds of cadmium, chromium,
lead, manganese, or nickel from metal
fabrication or finishing operations.
Facilities affected by this final rule are
not subject to the miscellaneous coating
requirements in 40 CFR part 63, subpart
HHHHHH, ‘‘National Emission
Standards for Hazardous Air Pollutants:
Paint Stripping and Miscellaneous
Surface Coating Operations at Area
Sources,’’ for their affected source(s)
that are subject to the requirements of
this final rule. There potentially may be
other operations at the area sources that
are not subject to the requirements of
this final rule, but are instead subject to
subpart HHHHHH of this part.
a Section 112(a) of the Clean Air Act defines an
area source as any stationary source of HAP that is
not a major source. A major source is defined as any
stationary source or group of stationary sources
located within a contiguous area and under
common control that emits, or has the potential to
emit, considering controls, in the aggregate, 10 tons
per year (tpy) or more of any single HAP or 25 tpy
or more of any combination of HAP.
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TABLE 1.—REGULATED CATEGORIES AND ENTITIES POTENTIALLY AFFECTED
Metal fabrication and finishing category
NAICS codes 1
Examples of regulated entities
Electrical and Electronics Equipment Finishing Operations.
335999, 335312
Fabricated Metal Products.
332117, 332999
Fabricated Plate Work
(Boiler Shops).
332313, 332410,
332420
Establishments primarily engaged in manufacturing motors and generators; and electrical machinery, equipment, and supplies, not elsewhere classified. The electrical machinery equipment and
supplies industry sector of this source category includes facilities primarily engaged in high energy particle acceleration systems and equipment, electronic simulators, appliance and extension cords, bells and chimes, insect traps, and other electrical equipment and supplies, not
elsewhere classified. The Motors and Generators Manufacturing industry sector of this source
category includes those establishments primarily engaged in manufacturing electric motors (except engine starting motors) and power generators; motor generator sets; railway motors and
control equipment; and motors, generators and control equipment for gasoline, electric, and oilelectric buses and trucks.
Establishments primarily engaged in manufacturing fabricated metal products, such as fire or burglary resistive steel safes and vaults and similar fire or burglary resistive products; and collapsible tubes of thin flexible metal. Also included are establishments primarily engaged in manufacturing powder metallurgy products, metal boxes; metal ladders; metal household articles, such
as ice cream freezers and ironing boards; and other fabricated metal products not elsewhere
classified.
Establishments primarily engaged in manufacturing power and marine boilers, pressure and nonpressure tanks, processing and storage vessels, heat exchangers, weldments and similar products.
Establishments primarily engaged in fabricating iron and steel or other metal for structural purposes, such as bridges, buildings, and sections for ships, boats, and barges.
Establishments primarily engaged in manufacturing heating equipment, except electric and warm
air furnaces, including gas, oil, and stoker coal fired equipment for the automatic utilization of
gaseous, liquid, and solid fuels. Typical products produced in this source category include lowpressure heating (steam or hot water) boilers, fireplace inserts, domestic (steam or hot water)
furnaces, domestic gas burners, gas room heaters, gas infrared heating units, combination gasoil burners, oil or gas swimming pool heaters, heating apparatus (except electric or warm air),
kerosene space heaters, gas fireplace logs, domestic and industrial oil burners, radiators (except electric), galvanized iron nonferrous metal range boilers, room heaters (except electric),
coke and gas burning salamanders, liquid or gas solar energy collectors, solar heaters, space
heaters (except electric), mechanical (domestic and industrial) stokers, wood and coal-burning
stoves, domestic unit heaters (except electric), and wall heaters (except electric).
Establishments primarily engaged in construction machinery manufacturing; oil and gas field machinery manufacturing; and pumps and pumping equipment manufacturing. The construction
machinery manufacturing industry sector of this source category includes establishments primarily engaged in manufacturing heavy machinery and equipment of types used primarily by
the construction industries, such as bulldozers; concrete mixers; cranes, except industrial plan
overhead and truck-type cranes; dredging machinery; pavers; and power shovels. Also included
in this industry are establishments primarily engaged in manufacturing forestry equipment and
certain specialized equipment, not elsewhere classified, similar to that used by the construction
industries, such as elevating platforms, ship cranes and capstans, aerial work platforms, and
automobile wrecker hoists. The oil and gas filed machinery manufacturing industry sector of this
source category includes establishments primarily engaged in manufacturing machinery and
equipment for use in oil and gas fields or for drilling water wells, including portable drilling rigs.
The pumps and pumping equipment industry sector of this source category includes establishments primarily engaged in manufacturing pumps and pumping equipment for general industrial, commercial, or household use, except fluid power pumps and motors. This category includes establishments primarily engaged in manufacturing domestic water and sump pumps.
Establishments primarily engaged in the forging manufacturing process, where purchased iron
and steel metal is pressed, pounded or squeezed under great pressure into high strength parts
known as forgings. The process is usually performed hot by preheating the metal to a desired
temperature before it is worked. The forging process is different from the casting and foundry
processes, as metal used to make forged parts is never melted and poured.
Establishments primarily engaged in manufacturing products such as fabricated wire products (except springs) made from purchased wire. These facilities also manufacture steel balls; nonferrous metal brads and nails; nonferrous metal spikes, staples, and tacks; and other primary
metals products not elsewhere classified.
Establishments primarily engaged in manufacturing metal valves and pipe fittings; flanges; unions,
with the exception of purchased pipes; and other valves and pipe fittings not elsewhere classified.
Fabricated Structural
Metal Manufacturing.
Heating Equipments, except Electric.
332312
Industrial Machinery and
Equipment Finishing
Operations.
333120, 333132,
333911
Iron and Steel Forging ...
33211
Primary Metals Products
Manufacturing.
332618
Valves and Pipe Fittings
332919
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1 North
333414
American Industry Classification System.
This table is not intended to be
exhaustive, but rather provides a guide
for readers regarding entities likely to be
effected by this action. For descriptions
of the North American Industry
Classification System (NAICS) codes,
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you can view information on the U.S.
Census site at https://www.census.gov/
epcd/ec97brdg. To determine whether
your facility would be regulated by this
action you should examine the
applicability criteria in the final rule (40
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CFR 63.11514, ‘‘Am I subject to this
subpart?’’). If you have any questions
regarding the applicability of this action
to a particular entity, consult either the
air permit authority for the entity or
your EPA regional representative as
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listed in 40 CFR 63.13 of subpart A
(General Provisions).
II. Background Information for This
Final Rule
III. Summary of Major Changes Since
Proposal
B. Where can I get a copy of this
document?
Section 112(d) of the CAA requires us
to establish national emission standards
for hazardous air pollutants (NESHAP)
for both major and area sources of
hazardous air pollutants (HAP) that are
listed for regulation under CAA section
112(c). A major source emits or has the
potential to emit 10 tons per year (tpy)
or more of any single HAP or 25 tpy or
more of any combination of HAP. An
area source is a stationary source that is
not a major source.
Section 112(k)(3)(B) of the CAA calls
for EPA to identify at least 30 HAP
which, as the result of emissions from
area sources, pose the greatest threat to
public health in the largest number of
urban areas. EPA implemented this
provision in 1999 in the Integrated
Urban Air Toxics Strategy, (64 FR
38715, July 19, 1999). Specifically, in
the Strategy, EPA identified 30 HAP that
pose the greatest potential health threat
in urban areas, and these HAP are
referred to as the ‘‘30 urban HAP.’’
Section 112(c)(3) requires EPA to list
sufficient categories or subcategories of
area sources to ensure that area sources
representing 90 percent of the emissions
of the 30 urban HAP are subject to
regulation. We selected these nine
source categories for regulation based on
these required analyses. We then
implemented these requirements
through the Integrated Urban Air Toxics
Strategy (64 FR 38715, July 19, 1999)
and subsequent updates to the source
category list.
Under CAA section 112(d)(5), we may
elect to promulgate standards or
requirements for area sources ‘‘which
provide for the use of generally
available control technologies or
management practices by such sources
to reduce emissions of hazardous air
pollutants.’’ As explained in the
preamble to the proposed NESHAP, we
are issuing standards based on generally
available control technology (GACT).
We are issuing these final national
emission standards in response to a
court-ordered deadline that requires
EPA to issue standards for 11 source
categories listed pursuant to section
112(c)(3) and (k) by June 15, 2008
(Sierra Club v. Johnson, no. 01–1537,
D.D.C., March 2006). We have already
issued regulations addressing one of the
11 area source categories. See
regulations for Wood Preserving (72 FR
38864, July 16, 2007.) Other
rulemakings will include standards for
the remaining source categories that are
due in June 2008.
A. Applicability
In addition to being available in the
docket, an electronic copy of this final
action will also be available on the
Worldwide Web (WWW) through EPA’s
Technology Transfer Network (TTN).
Following signature, a copy of this final
action will be posted on the TTN’s
policy and guidance page for newly
proposed or promulgated rules at the
following address: https://www.epa.gov/
ttn/oarpg/. The TTN provides
information and technology exchange in
various areas of air pollution control.
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C. Judicial Review
Under section 307(b)(1) of the Clean
Air Act (CAA), judicial review of this
final rule is available only by filing a
petition for review in the United States
Court of Appeals for the District of
Columbia Circuit by September 22,
2008. Under section 307(b)(2) of the
CAA, the requirements established by
this final rule may not be challenged
separately in any civil or criminal
proceedings brought by EPA to enforce
these requirements.
Section 307(d)(7)(B) of the CAA
further provides that ‘‘[o]nly an
objection to a rule or procedure which
was raised with reasonable specificity
during the period for public comment
(including any public hearing) may be
raised during judicial review.’’ This
section also provides a mechanism for
EPA to convene a proceeding for
reconsideration, ‘‘[i]f the person raising
an objection can demonstrate to EPA
that it was impracticable to raise such
objection within [the period for public
comment] or if the grounds for such
objection arose after the period for
public comment (but within the time
specified for judicial review) and if such
objection is of central relevance to the
outcome of the rule.’’ Any person
seeking to make such a demonstration to
us should submit a Petition for
Reconsideration to the Office of the
Administrator, U.S. EPA, Room 3000,
Ariel Rios Building, 1200 Pennsylvania
Ave., NW., Washington, DC 20460, with
a copy to both the person(s) listed in the
preceding FOR FURTHER INFORMATION
CONTACT section, and the Associate
General Counsel for the Air and
Radiation Law Office, Office of General
Counsel (Mail Code 2344A), U.S. EPA,
1200 Pennsylvania Ave., NW.,
Washington, DC 20460.
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In response to comments, we made
several changes to clarify the
applicability of this final rule.
Specifically, we have revised the
definition of metal fabrication and
finishing HAP (MFHAP) to mean any
compound of cadmium, chromium,
lead, manganese, and nickel. We also
clarified throughout this final rule that
this final rule applies only to area
sources in the nine source categories
that use or have the potential to emit
MFHAP.b In addition, we have revised
the definition of MFHAP to clarify that
material that ‘‘contains’’ MFHAP means
a material containing one or more
MFHAP as shown in formulation data
provided by the manufacturer or
supplier, such as the Material Safety
Data Sheet for the material. Any
material that does not contain cadmium,
chromium, lead, or nickel in amounts
greater than or equal to 0.1 percent by
weight (as the metal), and does not
contain manganese in amounts greater
than or equal to 1.0 percent by weight
(as the metal), is not considered to be a
material containing MFHAP. We have
also added language clarifying that the
rule does not apply to military
installations, NASA and National
Nuclear Security facilities, and
aerospace facilities.
B. Compliance Dates
We made changes to the compliance
dates of this final rule. Specifically, we
have extended the two-year compliance
period to three years for existing
affected sources. We have also corrected
errors in the compliance dates for new
sources.
C. Standards and Compliance
Requirements
In response to comments, we have
made several changes to the standards
for operations at the nine metal
fabrication and finishing source
categories, and more specific changes to
the standards for abrasive blasting,
painting, and welding.
b Note that the control devices and management
practices that control and/or reduce emissions of
MFHAP in this rule also control and/or reduce
emissions of all HAP (including the additional
metal HAP of arsenic, cobalt, and selenium, for
example) that have the potential to be emitted, as
those HAP are included in, or adsorbed or
condensed onto, the PM. All potential metal HAP
emissions are thereby controlled because the
equipment standards and management practices in
this rule control particulate matter (PM) as a
surrogate for MFHAP and any other metal HAP (as
listed above), that have the potential to be emitted,
via these PM controls.
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For all operations where the proposed
rule required regularly scheduled
sweeping, we have changed the
requirement to take measures necessary
to minimize excess dust.
For abrasive blasting, we have revised
the rule text to clarify the requirements
for objects greater than 8 feet in any
dimension. These objects are allowed to
be abrasive blasted without control
devices, but sources must still comply
with all applicable management
practices for such operations and
conduct visible emissions monitoring.
We have also changed the requirements
for outdoor abrasive blasting to remove
the prohibition on blasting during wind
events and on substrates with coatings
containing lead.
For painting operations, in response
to comments we have removed the
VOHAP coating limit requirements.
Also, we have revised the provisions
regulating MFHAP emissions from
painting so that sources in the
Fabricated Structural Metal
Manufacturing source category
(Standard Industrial Classification (SIC)
3441, NAICS 332312) are only subject to
the spray painting management
practices (i.e., use of HVLP paint guns,
painter training and certification, and
spray gun cleaning requirements).
For welding, we have revised the rule
to clarify that the management practices
are to be implemented ‘‘as practicable,’’
and in accordance with sound welding
engineering principles, while
maintaining required weld quality. We
have also removed the requirement for
specific control efficiency for welding
fume control systems.
We have also changed the process by
which facilities seek approval to use an
alternative equipment standard other
than those specifically listed in this
final rule. In the proposal we indicated
that facilities that would like to use
equipment other than those listed must
seek approval to do so pursuant to the
procedures in § 63.6(g) of the General
Provisions to part 63. We did not
receive any comments on this part of the
proposal, nor did any commenters
identify any alternative equipment
standards that are equivalent to those
specified in this final rule. We believe
that facilities should be able to request
approval to use an alternative
equipment standard, and therefore, we
have identified two different options
available to facilities that would like to
use alternative equipment that achieves
at least equivalent MFHAP emission
reductions as the controls specified in
this final rule: (1) Facilities may petition
the Agency to amend this final rule
pursuant to section 553(e) of the
Administrative Procedure Act, or (2)
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facilities may work with state permitting
authorities pursuant to EPA’s
regulations at 40 CFR subpart E
(‘‘Approval of State Programs and
Delegation of Federal Authorities’’).
Subpart E implements section 112(l) of
the CAA, which authorizes EPA to
approve alternative state/local/tribal
HAP standards or programs when such
requirements are demonstrated to be no
less stringent than EPA promulgated
standards. We believe that these options
are more appropriate mechanisms for
area sources subject to section 112(d)(5)
rules to obtain approval of alternative
equipment standards.
In response to comments, we have
also made several changes to the
compliance requirements. We
eliminated the visual determination of
fugitive emissions requirements for dry
abrasive blasting performed in vented
chambers, dry grinding and dry
polishing with machines, and
machining. We have maintained the
visual determination of fugitive
emissions requirement for abrasive
blasting of objects greater than 8 feet in
any dimension performed without the
use of a control device. We have
changed the graduated schedule for
visible emissions testing to allow for
quarterly testing after three months of
successful monthly tests (i.e., tests
where no visible emissions are
detected). We have also removed the
visual emissions determination
requirements for smaller welding
operations that annually use less than
2,000 pounds of welding rod containing
one or more MFHAP.
D. Reporting and Recordkeeping
Requirements
We have revised § 63.11519, ‘‘What
are my notification, reporting, and
recordkeeping requirements?’’ of this
final rule to add a requirement for
submittal of annual certification and
compliance reports (which were already
required to be prepared and maintained
on-site.) We have also corrected the
submittal dates for the Initial
Notification and Compliance of
Notification Status reports.
E. Definitions
We have made several changes to the
definitions in § 63.11522, ‘‘What
definitions apply to this subpart?’’, of
this final rule and have added
definitions for other terms used in this
final rule. We added definitions for
control device, filtration control device,
material containing MFHAP, military
munitions, and quality control
activities. We have revised the
definitions of dry grinding and
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polishing with machines, facility
maintenance, and MFHAP.
F. Other
We also corrected some typographical
errors that appeared in various sections
of the proposed rule.
IV. Summary of Final Standards
A. Do the final standards apply to my
source?
This final rule (subpart XXXXXX)
applies to new or existing affected metal
fabrication and finishing area sources in
one of the following nine source
categories (listed alphabetically) that
use or emit MFHAP: (1) Electrical and
Electronic Equipment Finishing
Operations; (2) Fabricated Metal
Products; (3) Fabricated Plate Work
(Boiler Shops); (4) Fabricated Structural
Metal Manufacturing; (5) Heating
Equipment, Except Electric; (6)
Industrial Machinery and Equipment
Finishing Operations; (7) Iron and Steel
Forging; (8) Primary Metal Products
Manufacturing; and (9) Valves and Pipe
Fittings. A more detailed description of
these source categories can be found in
section II.B, above. If you have any
questions regarding the applicability of
this action to a particular entity, consult
either the air permit authority for the
entity or your EPA regional
representative as listed in 40 CFR 63.13
of subpart A (General Provisions).
Source categories affected by this final
rule are not subject to the miscellaneous
coating requirements in 40 CFR part 63,
subpart HHHHHH, ‘‘National Emission
Standards for Hazardous Air Pollutants:
Paint Stripping and Miscellaneous
Surface Coating Operations at Area
Sources,’’ for their operations subject to
the requirements of this final rule. There
potentially may be other operations at
the facility not subject to the
requirements of this final rule that are
instead subject to subpart HHHHHH of
this part.
B. When must I comply with these
standards?
All existing area source facilities
subject to this final rule will be required
to comply with the rule requirements no
later than July 25, 2011. New sources
must comply with the requirements of
this final rule by July 23, 2008 or startup; whichever is later.
C. What processes does this final rule
address?
There are five general production
operations common to the nine metal
fabrication and finishing source
categories that can emit MFHAP. These
five production operations are: (1) Dry
abrasive blasting; (2) dry grinding and
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dry polishing with machines; (3)
machining; (4) spray painting; and (5)
welding, which we have further
differentiated into nine distinct metal
fabrication and finishing processes.
For dry abrasive blasting operations,
this final rule addresses three distinct
types of blasting operations: (1) Those
performed in completely enclosed
chambers that do not allow any air or
emissions to escape, (2) those performed
in vented enclosures, and (3) those
performed on objects greater than 8 feet
in any dimension that are not performed
in vented enclosures.
We identified three distinct types of
spray painting operations that emit
MFHAP: (1) Operations that spray paint
objects less than or equal to 15 feet in
any dimension where paint spray
booths or spray rooms are commonly
used; (2) operations that spray paint
objects greater than 15 feet in any
dimension for which paint spray booths
or spray rooms are not used; and (3)
spray painting operations in the
Fabricated Structural Metal
Manufacturing source category, which
also do not use paint spray booths or
spray rooms. The latter two types of
processes that do not use spray booths
or spray rooms were combined for
applicability of this final rule. Therefore
this final rule addresses: (1) Spray
painting of objects, in general, and (2)
spray painting of objects greater than 15
feet in any dimension or spray painting
operations in the Fabricated Structural
Metal Manufacturing source category.
For dry grinding and dry polishing
with machines, machining, and
welding, we did not observe any
distinct differences that would warrant
further distinguishing the operations
into separate processes. Therefore, these
three processes, combined with the
three for dry abrasive blasting and the
two for painting described above, results
in eight total processes addressed by
this final rule, as follows: (1) Dry
abrasive blasting performed in
completely enclosed and unvented blast
chambers; (2) dry abrasive blasting
performed in vented enclosures; (3) dry
abrasive blasting of objects greater than
8 feet in any dimension that are not
performed in vented enclosures; (4) dry
grinding and dry polishing with
machines; (5) machining; (6) control of
MFHAP in the spray painting of objects
in paint spray booths or spray rooms; (7)
control of MFHAP in the spray painting
of objects greater than 15 feet in any
dimension, or spray painting operations
in the Fabricated Structural Metal
Manufacturing source category; and (8)
welding.
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D. What are the emissions control
requirements?
The following is a description of the
control requirements for the eight metal
fabrication and finishing processes
described above in section III.C of this
preamble. The control requirements
only apply when an operation is being
performed that uses materials that
contain or have the potential to emit
MFHAP.c The definition of
‘‘containing’’ MFHAP is identical to the
Occupational Safety and Health
Administration (OSHA) definitions
specified in 29 CFR 1910.1200(d)(4),
where carcinogens are contained in
quantities of 0.1 percent by mass or
more, and 1.0 percent by mass or more
for noncarcinogens, as shown in
formulation data provided by the
manufacturer or supplier, such as the
Material Safety Data Sheet for the
material. For MFHAP, this corresponds
to materials that contain cadmium,
chromium, lead, or nickel in amounts
greater than or equal to 0.1 percent by
weight (as the metal), and manganese in
amounts greater than or equal to 1.0
percent by weight (as the metal).
1. Standards for Dry Abrasive Blasting
Performed in Completely Enclosed and
Unvented Blast Chambers
Completely enclosed and unvented
blast chambers are generally small
‘‘glove box’’ type dry abrasive blasting
operations. Because there are no vents
or openings in the enclosures, there are
no emissions directly from the operation
itself.
This final rule requires owners or
operators of completely enclosed and
unvented blast chambers to comply
with the following two management and
pollution prevention practices: (1)
Minimize dust generation during
emptying of the enclosure; and (2)
operate all equipment used in the
blasting operation according to
manufacturer’s instructions.
2. Standards for Dry Abrasive Blasting
Performed in Vented Enclosures
This final rule requires owners or
operators of affected new and existing
dry abrasive blasting operations
performed in vented enclosures to
perform blasting with a control system
that includes an enclosure as a capture
device, and a cartridge, fabric, or HEPA
filter as a control device to control
particulate matter (PM) emissions, as a
surrogate for MFHAP, from the process.
An enclosure is defined to be any
structure that includes a roof and at
c See footnote (b) above that discusses the cocontrol of all HAP via control of MFHAP with the
PM controls of this rule.
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least two complete walls, with side
curtains and ventilation as needed to
ensure that no air or PM exits the
chamber while blasting is performed.
Apertures or slots may be present in the
roof or walls to allow for transport of the
blasted objects using overhead cranes,
or cable and cord entry into the blasting
chamber.
This final rule also requires owners or
operators of all affected new and
existing dry abrasive blasting operations
performed in vented enclosures to
comply with the following three
management and pollution prevention
practices: (1) As practicable, take
measures necessary to minimize excess
dust in the surrounding area to reduce
MFHAP emissions; (2) enclose abrasive
material storage areas and holding bins,
seal chutes and conveyors transporting
abrasive materials; and (3) operate all
equipment according to manufacturer’s
instructions.
3. Standards for Dry Abrasive Blasting
of Objects Greater Than 8 Feet in Any
Dimension
This final rule requires owners or
operators of affected new and existing
dry abrasive blasting operations that
perform abrasive blasting on substrates
greater than 8 feet in any dimension
without control systems to comply with
the following four management and
pollution prevention practices to
minimize MFHAP emissions from the
processes: (1) Switch from high PMemitting blast media (e.g., sand) to low
PM-emitting blast media (e.g., crushed
glass, specular hematite, steel shot,
aluminum oxide), whenever practicable;
(2) do not re-use the blast media unless
contaminants (i.e., any material other
than the base metal, such as paint
residue) have been removed by filtration
or screening so that the abrasive
material conforms to its original size
and makeup; (3) enclose abrasive
material storage areas and holding bins,
seal chutes and conveyors transporting
abrasive materials; and (4) operate all
equipment according to manufacturer’s
instructions. This final rule also
requires that visible emissions
monitoring be performed.
4. Standards for Dry Grinding and Dry
Polishing With Machines
Dry grinding and dry polishing with
machines operations often emit
significant PM, which is a surrogate for
MFHAP. Dry grinding and dry polishing
with machines operations do not
include dry grinding and dry polishing
operations performed with hand-held or
bench-scale devices.
This final rule requires owners or
operators of affected new and existing
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dry grinding and dry polishing with
machines operations to capture PM
emissions, as a surrogate for MFHAP,
and vent the exhaust to a cartridge,
fabric, or HEPA filter.
This final rule also requires owners or
operators of affected new and existing
dry grinding and dry polishing with
machines operations to comply with the
following two management and
pollution prevention practices: (1) As
practicable, take measures necessary to
minimize excess dust in the
surrounding area to reduce PM
emissions; and (2) operate all equipment
used in dry grinding and dry polishing
with machines according to
manufacturer’s instructions.
5. Standards for Machining
The majority of the PM released by
machining operations consists of large
particles or metal shavings that fall
immediately to the floor. Any MFHAP
that is released would originate from the
part or product being machined.
Machining is totally enclosed and/or
uses lubricants or liquid coolants that
do not allow small particles to escape.
This final rule requires owners or
operators of affected new and existing
machining operations to comply with
the following two management and
pollution prevention practices to
minimize dust generation in the
workplace: (1) As practicable, take
measures necessary to minimize excess
dust in the surrounding area to reduce
PM emissions; and (2) operate
equipment used in machining
operations according to manufacturer’s
instructions.
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6. Standards for Control of MFHAP
From Spray Painting
This final rule requires new and
existing spray painting affected sources
to comply with two equipment
standards: (1) Use of spray booths or
spray rooms equipped with PM filters
and (2) the use of low-emitting and
pollution preventing spray gun
technology. This final rule also requires
two management practices associated
with the spray gun technology: (1) Spray
painter training; and (2) spray gun
cleaning. The requirement for PM filters
does not apply to spray painting of
objects greater than 15 feet in any
dimension and spray painting at
Fabricated Structural Metal
Manufacturing facilities not performed
in spray booths, which are discussed
separately in IV.D.7, below.
The following painting activities are
not covered in this final rule:
(1) Paints applied from a hand-held
device with a paint cup capacity that is
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less than 3.0 fluid ounces (89 cubic
centimeters);
(2) Surface coating application using
powder coating, hand-held, nonrefillable aerosol containers, or nonatomizing application technology,
including, but not limited to, paint
brushes, rollers, hand wiping, flow
coating, dip coating, electrodeposition
coating, web coating, coil coating,
touch-up markers, or marking pens;
(3) Any painting or coating that
normally requires the use of an airbrush
or an extension on the spray gun to
properly reach limited access spaces; or
the application of paints or coatings that
contain fillers that adversely affect
atomization with HVLP or equivalent
spray guns, and the application of
coatings that normally have a dried film
thickness of less than 0.0013 centimeter
(0.0005 in.).
Spray painting also does not include
thermal spray operations, also known as
metallizing, flame spray, plasma arc
spray, and electric arc spray, among
other names, in which solid metallic or
non-metallic material is heated to a
molten or semi-molten state and
propelled to the work piece or substrate
by compressed air or other gas, where a
bond is produced upon impact. Thermal
spraying operations at area sources are
subject to the Plating and Polishing Area
Source NESHAP, subpart WWWWWW
of this part.
Spray Booth PM Control Requirement.
This final rule requires the spray booths
or spray rooms d of affected new and
existing facilities to be fitted with
fiberglass or polyester fiber filters or
other comparable filter technology that
has been demonstrated to achieve at
least 98 percent control efficiency of
paint overspray (also referred to as
‘‘arrestance’’). As an alternate
compliance option, spray booths or
spray rooms can be equipped with a
water curtain, called a ‘‘waterwash’’ or
‘‘waterspray’’ booth.
98 Percent PM Control Filter—For
spray booths or spray rooms equipped
with a PM filter, the procedure used to
demonstrate filter efficiency must be
consistent with the American Society of
Heating, Refrigerating, and AirConditioning Engineers (ASHRAE)
Method 52.1, ‘‘Gravimetric and DustSpot Procedures for Testing AirCleaning Devices Used in General
Ventilation for Removing Particulate
Matter, June 4, 1992’’ (incorporated by
reference, see § 63.14). The Director of
the Federal Register approves this
d The spray booth roof may contain narrow slots
for connecting the parts and products to overhead
cranes, or for cord or cable entry into the spray
booth.
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incorporation by reference in
accordance with 5 U.S.C. 552(a) and 1
CFR part 51. You may obtain a copy
from the ASHRAE at 1791 Tullie Circle,
NE. Atlanta, GA 30329 or by electronic
mail at orders@ashrae.org. You may
inspect a copy at the NARA. For
information on the availability of this
material at NARA, call 202–741–6030,
or go to: https://www.archives.gov/
federal_register/
code_of_federal_regulations/
ibr_locations.html. Compliance with the
filter efficiency standard also can be
demonstrated through data provided by
the filter manufacturer. The test paint
for measuring filter efficiency must be a
high-solids bake enamel delivered at a
rate of at least 135 grams per minute
from a conventional (non-HVLP) airatomized spray gun operating at 40
pounds per square inch air pressure
(psi); the air flow rate across the filter
shall be 150 feet per minute. Affected
facilities may use published filter
efficiency data provided by filter
vendors to demonstrate compliance
with the 98 percent efficiency
requirement and would not be required
to perform this measurement.
Waterwash spray booths or spray
rooms—As an alternative compliance
option, spray booths or spray rooms
may be equipped with a water curtain
that achieves at least 98 percent control
of MFHAP. The waterwash or
‘‘waterspray’’ spray booths or spray
rooms must be required to operated and
maintained according to the
manufacturer’s specifications.
Spray Gun Technology Requirements.
This final rule requires all affected new
and existing facilities using sprayapplied paints to use HVLP spray guns,
electrostatic application, or airless spray
techniques.
If you would like to use paint spray
equipment that you believe is
equivalent to HVLP spray guns, you
must seek the appropriate approval, as
explained above in section III.C. The
method that you use to show the
equivalency of the alternate spray
equipment must conform with the
California South Coast Air Quality
Management District’s ‘‘Spray
Equipment Transfer Efficiency Test
Procedure for Equipment User, May 24,
1989’’ and ‘‘Guidelines for
Demonstrating Equivalency with
District Approved Transfer Efficient
Spray Guns, September 26, 2002’’
(incorporated by reference, see § 63.14).
The Director of the Federal Register
approves this incorporation by reference
in accordance with 5 U.S.C. 552(a) and
1 CFR part 51. You may obtain a copy
from the California South Coast Air
Quality Management District Web site at
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https://www.aqmd.gov/permit/docspdf/
TransferEfficiencyTesting
GuidelinesforHVLPEquivalency.pdf and
https://www.aqmd.gov/permit/docspdf/
Spray-Eqpt-Trfr-Efficiency.pdf. You may
inspect a copy at the National Archives
and Records Administration (NARA).
For information on the availability of
this material at NARA, call 202–741–
6030, or go to: https://www.archives.gov/
federal_register/code_of_
federal_regulations/ibr_locations.html.
The requirements of this paragraph do
not apply to painting performed by
students and instructors at paint
training centers.
Spray Painting Training
Requirements. This final rule requires
all workers that perform spray painting
at affected new and existing facilities to
be trained, with certification made
available that this training has occurred.
The painters must be certified as having
completed classroom or hands-on
training in the proper selection, mixing,
and application of paints. Refresher
training must be repeated at least once
every 5 years. These requirements do
not apply to operators of robotic or
automated surface painting operations.
The initial and refresher training must
address the following topics to reduce
paint overspray, which has a direct
effect on emissions reductions, as
follows:
• Spray gun equipment selection, set
up, and operation, including measuring
paint viscosity, selecting the proper
fluid tip or nozzle, and achieving the
proper spray pattern, air pressure and
volume, and fluid delivery rate.
• Spray technique for different types
of paints to improve transfer efficiency
and minimize paint usage and
overspray, including maintaining the
correct spray gun distance and angle to
the part, using proper banding and
overlap, and reducing lead and lag
spraying at the beginning and end of
each stroke.
• Routine spray booth and filter
maintenance, including filter selection
and installation.
For the purposes of the training
requirements, the facility owner or
operator may certify that their
employees have completed training
during ‘‘in-house’’ training programs.
Also, facilities that can show by
documentation or certification that a
painter’s work experience and/or
training has resulted in training
equivalent to the training described
above are not required to provide the
initial training required for these
painters.
Spray painters at existing sources
must be trained by the compliance date,
or 180 days after hiring, whichever is
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later. Spray painters at new sources
must be trained and certified no later
than January 20, 2009, 180 days after
startup, or 180 days after hiring,
whichever is later. These training
requirements do not apply to the
students of an accredited surface
painting training program who are
under the direct supervision of an
instructor who meets the requirements
of this paragraph. The training and
certification for this rule is valid for a
period not to exceed 5 years after the
date the training is completed.
Spray Gun Cleaning Requirements.
This final rule requires all paint spray
gun cleaning operations at affected new
and existing facilities to be done with
either non-HAP gun cleaning solvents,
or in such a manner that an atomized
mist or spray of spray gun cleaning
solvent and paint residue is not created
outside of a container that collects used
gun cleaning solvent. Spray gun
cleaning may be done, for example, by
hand cleaning of parts of the
disassembled gun in a container of
solvent, by flushing solvent through the
gun without atomizing the solvent and
paint residue, or by using a fully
enclosed spray gun washer. A
combination of these non-atomizing
methods above may also be used.
7. Standards for Control of MFHAP
From Spray Painting of Objects Greater
Than 15 Feet in Any Dimension and
Spray Painting at Fabricated Structural
Metal Manufacturing Facilities Not
Performed in Spray Booths
This final rule requires owners or
operators of new and existing spray
painting affected sources which paint
objects greater than 15 feet in any
dimension and owners or operators of
new and existing spray painting affected
sources in the Fabricated Structural
Metal Manufacturing source category,
that are not performed in spray booths,
to comply with an equipment standard,
the use of low-emitting and pollution
preventing spray gun technology. This
final rule also requires two management
practices: (1) Spray painter training and
(2) spray gun cleaning. Paint operations
that comply with these requirements do
not need to comply with the PM filter
requirements listed above for spray
painting of objects in spray booths.
Sources subject to the MFHAP
requirements from spray painting
objects greater than 15 feet in any
dimension must also meet the same
requirements for spray gun technology
standards, spray painting training
requirements, and spray gun cleaning
requirements as those specified above in
IV.D.6 for the spray painting of objects
in paint spray booths or rooms.
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8. Standards for Welding
This final rule requires owners or
operators of affected new and existing
welding operations to minimize
emissions of MFHAP by implementing
one or more of the following
management practices to be used as
practicable, while concurrently
maintaining the required welding
quality through the application of sound
welding engineering judgment:
(A) Use of welding processes with
reduced fume generation capabilities
(e.g., gas metal arc welding (GMAW)—
also called metal inert gas welding
(MIG));
(B) Use of welding process variations
(e.g., pulsed GMAW), which can reduce
fume generation rates;
(C) Use of welding filler metals,
shielding gases, carrier gases, or other
process materials which are capable of
reduced welding fume generation;
(D) Optimize welding process
variables (e.g., electrode diameter,
voltage, amperage, welding angle, shield
gas flow rate, travel speed) to reduce the
amount of welding fume generated; and
(E) Use of a welding fume capture and
control system, operated according to
the manufacturer’s specifications.
E. What are the initial compliance
requirements?
To demonstrate initial compliance
with this final rule, owners or operators
of affected new and existing sources
with dry abrasive blasting, machining,
dry grinding and dry polishing with
machines, spray painting, and welding
operations must certify that they have
implemented all required management
and pollution prevention practices.
In addition, owners or operators of
new and existing affected sources with
spray painting operations that use or
have the potential to emit MFHAP must
also certify that they are in compliance
with the following requirements: use of
PM filters in spray booths or spray
rooms; use of approved spray delivery
and cleaning systems; and proper
training of workers in spray painting
application techniques.
F. What are the continuous compliance
requirements?
There are continuous requirements for
all affected processes in metal
fabrication and finishing sources. There
are also additional continuous
compliance requirements for specific
processes or groups of processes, as
follows: visual emissions testing for dry
abrasive blasting of objects greater than
8 feet in any dimension; PM control
efficiency rating of filters used in spray
painting objects in spray booths or spray
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rooms for MFHAP control; and visual
emissions testing for welding at
facilities that use 2,000 pounds or more
per year of MFHAP-containing welding
rod (on a rolling 12-month average
basis). These requirements are discussed
in more detail below.
1. Continuous Compliance
Requirements for All Sources
This final rule requires owners or
operators of all affected new and
existing sources to demonstrate
continuous compliance by adhering to
the management practices specified in
this final rule and maintaining the
appropriate records to document this
compliance.
Owners or operators that comply with
this final rule by operating capture and
control systems must operate and
maintain each capture system and
control device according to the
manufacturer’s specifications. They also
must maintain records to document
conformance with this requirement and
keep the manufacturer’s instruction
manual available at the facility at all
times.
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2. Visual Emissions Testing for Dry
Abrasive Blasting of Objects Greater
Than 8 Feet in Any Dimension To
Determine Continuous Compliance
Visible Emissions Testing. For new
and existing affected sources of dry
abrasive blasting operations of objects
greater than 8 feet in any dimension
who comply with the provisions of
§ 63.11516(a)(3), ‘‘What are my
standards and management practices?’’,
this final rule requires visible emissions
testing to demonstrate continuous
compliance with management and
pollution prevention practices intended
to reduce emissions of PM, as a
surrogate for MFHAP.
The affected sources of dry abrasive
blasting of objects greater than 8 feet in
any dimension must perform visual
determinations of fugitive emissions,
according to the graduated schedule
described below, using EPA Method 22
(40 CFR part 60, appendix A–7) for a
period of 15 continuous minutes at the
fence line or property border nearest to
the outdoor abrasive blasting operation,
or at the primary vent, stack, exit, or
opening from the building for indoor
blasting operations. The presence of
visible emissions must be noted if any
emissions are observed for more than a
total of 6 minutes during the 15-minute
period. In case of failure in any Method
22 test, immediate corrective action is
required to reduce or eliminate the
visible emissions. The affected source is
then required to perform more frequent
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visible emissions testing, as described in
the graduated schedule below.
Graduated Testing Schedule. The
graduated schedule for continuous
compliance with visible emissions
testing for this rule, which progresses
from daily to weekly to monthly to
quarterly testing, is as follows.
Affected sources of dry abrasive
blasting of objects greater than 8 feet in
any dimension are required to be tested
daily for visible emissions with Method
22 for 10 consecutive days that the
source is in operation. If visible
emissions are not observed during these
10 days, the affected source can be
tested once every 5 consecutive days
(weekly) that the source is in operation.
If no visible emissions are observed
during these four consecutive weekly
Method 22 tests, the affected source can
be tested once per consecutive 21 days
(month) of operation. If no visible
emissions are observed during three
consecutive monthly Method 22 tests,
the affected source can be tested once
per consecutive three months of
operation (quarterly). If any visible
emissions are observed during the
weekly, monthly, or quarterly testing,
the affected source must resume visible
emissions testing on the more frequent
schedule, i.e. , weekly visible emissions
testing is increased to daily, monthly
testing is increased to weekly, and
quarterly testing is increased to
monthly.
3. Tests for Spray Painting for MFHAP
Control To Determine Continuous
Compliance
Affected new and existing facilities
that perform spray painting must ensure
and certify that: (1) All new and existing
personnel, including contract personnel,
who spray-apply surface paints with
MFHAP are trained in the proper
application of surface paints; (2) all
spray-applied paints with MFHAP are
applied with a HVLP spray gun,
electrostatic application, airless spray
gun, or equivalent; (3) emissions of
MFHAP are minimized during mixing,
storage, and transfer of paints; and (4)
paint and solvent lids are kept closed
when not in use.
In addition, for spray painting objects
less than or equal to 15 feet in any
dimension (except for spray painting
affected sources in the Fabricated
Structural Metal Manufacturing source
category), owners or operators of
affected processes must ensure and
certify that paint spray booths or spray
rooms are fitted with fiberglass or
polyester fiber filters or other
comparable filter or waterspray
technology that can be demonstrated to
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achieve at least 98 percent control
efficiency of the MFHAP in the paint.
4. Visual Emissions Testing for Welding
To Determine Continuous Compliance
For new and existing affected sources
with welding operations that use 2,000
pounds or more per year of MFHAPcontaining welding rod (on a rolling 12month average basis), this final rule
requires visible emissions testing from a
vent, stack, exit, or opening from the
building containing the welding metal
fabrication and finishing operations to
demonstrate continuous compliance
with the emissions standards in this
rule, which are expressed as
management practices and equipment
standards. This testing has a three-tier
compliance structure.
Tier 1. The first tier for welding
compliance requires visual
determinations of fugitive emissions
using EPA Method 22 and allows the
same graduated testing schedule
described above in section III.F.2 for dry
abrasive blasting of objects 8 feet or
more in any dimension, which includes
provisions for reducing the frequency of
the Method 22 tests when no visible
emissions are observed in consecutive
time periods of operation. If no visible
emissions are found, no corrective
action is required.
If visible emissions are present during
any Method 22 test, immediate
corrective action will be required that
includes inspection of all fume sources
and control methods in operation, and
documentation of the visual emissions
test results. In this instance, the
graduated schedule requires the affected
source to resume visible emissions
testing in the previous, more frequent
schedule, i.e., weekly visible emissions
testing is increased to daily, monthly
testing is increased to weekly, and
quarterly testing is increased to
monthly.
Tier 2. The second tier for welding
compliance must be implemented if
visible emissions are detected for the
second time in any consecutive 12month period. The second tier requires
corrective action and documentation of
the detection of visible emissions and
the corrective action taken. Corrective
action must take place immediately after
the failed Method 22 test. In addition,
the second tier for welding compliance
requires a facility to perform a visual
determination of emissions opacity
using EPA Method 9 (40 CFR part 60,
appendix A–4) within 24 hours of the
failed Method 22 test. In EPA Method 9,
the average of 24 15-second intervals of
opacity observation is determined,
producing a total of 360 seconds or 6
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minutes of opacity observation or 6minute average opacity.
If in the second tier tests using
Method 9 the average of the 6-minute
opacities is determined to be 20 percent
or less, implementation of Method 9
testing is required with a graduated
schedule of reduced frequency like that
used for the Method 22 tests, described
above in section III.F.2, from daily to
weekly to monthly to quarterly for
consecutive successful tests. If opacity
continues to be less than or equal to 20
percent and, pursuant to the graduated
schedule the Method 9 testing for the
welding processes is able to be reduced
to once a month, the facility would have
the choice of switching back to
performing Method 22 tests on a
monthly basis. Alternatively, the facility
could choose to continue performing
monthly Method 9 tests. With either test
method, the facility can reduce to
quarterly testing if there are no
exceedences in three consecutive
monthly tests.
If the average of the 6-minute
opacities is determined to be greater
than 20 percent in the Method 9 tests in
the second tier, the third tier of welding
compliance requirements is required, as
described below.
Tier 3. The third tier for welding
compliance includes the development
and implementation of a Site-specific
Welding Emissions Management Plan
(SWMP) within 30 days and submittal
of the SWMP to the delegated authority.
The SWMP must be kept at the facility
in a readily accessible location for
inspector review. Also, the facility must
report any exceedence of the 20 percent
opacity limit on an annual basis along
with their annual certification and
compliance report.
The purpose of the SWMP is to ensure
that no visible emissions occur in the
future from this process, as determined
by EPA Method 22 tests or 20 percent
opacity or less by EPA Method 9.
Application of the SWMP may involve
more effective implementation of the
management and pollution prevention
practices, beyond the levels already in
place at the facility, or, as a final option,
the use of capture equipment and
control devices. During the
development of the SWMP, daily
Method 9 tests are required to continue
to be performed, according to the
graduated schedule. The SWMP must be
updated after any failures to meet 20
percent or less opacity as determined by
Method 9. If opacity continues to be 20
percent or less and Method 9 testing of
the welding processes at the facility falls
to once a month, according to the
graduated testing schedule, the facility
will have a choice of changing to
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monthly Method 22 tests or remaining
with monthly Method 9, as above. The
SWMP must be updated annually and
include revisions to reflect any changes
in welding operations or controls at the
facility.
The SWMP must address the
following: the type(s) of welding
operation(s) currently used at the
facility; the measures used to minimize
welding fume at each of type of welding
operation or each welding station; and
procedures used by the facility to ensure
that these measures are being
implemented. No outside consultants or
professional engineer certification is
required or necessary to prepare the
SWMP.
G. What are the notification,
recordkeeping, and reporting
requirements?
The affected new and existing sources
are required to comply with certain
requirements of the General Provisions
(40 CFR part 63, subpart A), which are
identified in Table 2 of this final rule.
Each new source is required to submit
an Initial Notification no later than 120
days after initial startup or November
20, 2008, whichever is later. Existing
affected sources must submit the Initial
Notification no later than July 25, 2011.
Notification of Compliance Status
reports are required to be submitted
according to the requirements in 40 CFR
63.9 in the General Provisions no later
than 120 days after the applicable
compliance date. The affected source is
required to prepare and submit an
annual certification and compliance
status report. If there are any
exceedences during the year, the facility
must submit this annual certification
and compliance report with any
exceedence reports prepared during the
year. The exceedence reports must
describe the circumstance of the
exceedence and the corrective action
taken.
Facilities also are required to
maintain all records that demonstrate
initial and continuous compliance with
this final rule, including records of all
required notifications and reports, with
supporting documentation; and records
showing compliance with management
and pollution prevention practices.
Owners and operators must also
maintain records of the following, if
applicable: date and results of all visual
determinations of fugitive emissions,
including any follow-up tests and
corrective actions taken; date and
results of all visual determinations of
emissions opacity, and corrective
actions taken; and a copy of the SWMP,
if it is required.
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V. Summary of Comments and
Responses
We received a total of 24 comments
on the proposed NESHAP from industry
representatives, trade associations,
federal and state agencies, and the
general public during the public
comment period. Sections V.A through
V.F of this preamble provide responses
to the significant public comments
received on the proposed NESHAP.
A. Applicability
Comment: Several commenters
expressed concern regarding potential
overlap between the applicability of this
subpart (XXXXXX) and other part 63
NESHAP. One commenter said that EPA
should clarify that the proposed rule
does not apply to ‘‘dry grinding and dry
polishing with machines’’ affected
sources that are also subject to the
proposed area source standards for
plating and polishing operations,
subpart WWWWWW. Commenters also
indicated that there appeared to be
overlap with Paint Stripping and
Miscellaneous Surface Coating
NESHAP, subpart HHHHHH, as there
was overlap in the potentially
applicable NAICS codes provided in the
preambles. The commenter said that
EPA should clarify that the rule does
not apply to metal fabrication and
finishing operations that are subject to
a major source NESHAP, in particular
the Aerospace Manufacturing NESHAP
(subpart GG).
Response: Operations at a facility in
one of the nine area source categories
specifically listed in § 63.11514, ‘‘Am I
subject to this subpart?’’, specifically
paragraphs (a)(1) through (9), are subject
to this final rule. Each of these area
source categories is characterized by the
descriptions provided in Table 1 in
section I.A of this preamble. The
miscellaneous surface coating
requirements in subpart HHHHHH are
more generic regulations that apply to
processes at many different types of
facilities. The specificity regarding the
applicability of this final rule overrides
the more generic miscellaneous coating
regulation in subpart HHHHHH, mainly
because it is specified as such in subpart
HHHHHH. In other words, if a facility
is in one of the nine area source
categories included under this final
rule, it is not subject to any other area
source regulation for the operations
regulated by this final rule: abrasive
blasting, dry grinding and dry polishing
with machines, machining, spray
painting, and welding.
On the other hand, operations
addressed by the Plating and Polishing
NESHAP (subpart WWWWWW), such
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as dry mechanical polishing operations
performed after plating to complete the
plating processes, and thermal spraying
are subject to subpart WWWWWW.
Therefore, any area source facilities that
conduct polishing after plating or
thermal spraying would be subject to
subpart WWWWWW for their plating
and polishing operations. However, the
MFHAP control requirements for dry
polishing with machines are identical
between subpart WWWWWW for ‘‘dry
mechanical polishing,’’ and this final
rule for ‘‘dry polishing with machines.’’
The recordkeeping and reporting
requirements are also the same between
the two rules for polishing operations.
At the time of this final rule, we were
not aware of any overlap of facilities
between these two area source rules, but
since there may be sources in the future
where there is an overlap, we leave
open the possibility of the applicability
of both rules.
With regard to the comment related to
the major sources subject to the
Aerospace NESHAP, we would point
out that (1) Aerospace facilities would
not be included under any of the nine
source categories subject to this final
rule, and (2) major sources are not
subject to this final rule, as this final
rule applies only to area sources.
Comment: Other commenters more
specifically addressed the potential
overlap between the Nine Metal
Fabrication and Finishing Area Source
Category rule and subpart HHHHHH,
Paint Stripping and Miscellaneous
Surface Coating Operations at Area
Sources NESHAP. The commenters
noted that the proposed rule indicated
that facilities covered by the proposed
rule would be exempt from subpart
HHHHHH. However, they said since
subpart HHHHHH is already final,
permitting authorities cannot exempt
facilities from it merely on the basis of
a subsequent proposed regulation, such
as the metal fabrication NESHAP. One
commenter recommended that EPA
reverse the applicability and state that
facilities subject to and complying with
the requirements of subpart HHHHHH
would be considered in compliance
with the MFHAP provisions for painting
operations under this metal fabrication
NESHAP. The commenter said that
facilities would still be required to
comply with other provisions that are
not covered under subpart HHHHHH.
Response: While we understand the
potential confusion between the
applicability of these two area source
regulations, coating operations at a
facility in one of the nine source
categories specifically listed in
§ 63.11514, ‘‘Am I subject to this
subpart?’’, specifically paragraphs (a)(1)
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through (9), are subject to this final rule
and not subpart HHHHHH (the Paint
Stripping and Miscellaneous Surface
Coating Operations Sources NESHAP).
We believe that the simplicity of having
all affected sources at a single facility in
one of these nine metal fabrication and
finishing area source categories subject
to a single subpart is better in the long
term. Further, subpart HHHHHH was
promulgated on January 9, 2008, and its
compliance date for existing sources is
not until January 10, 2011. We believe
that any short term permitting
complexities that have arisen in the five
or six months between promulgation of
the final Paint Stripping and
Miscellaneous Surface Coating NESHAP
and the Nine Metal Fabrication and
Finishing Area Source Category
NESHAP can be addressed in the two
and one-half years before their
compliances dates. Therefore, we did
not make changes in accordance with
the commenter’s recommendation.
Comment: One commenter requested
clarification of potential overlap of the
metal fabrication rule and subpart
HHHHHH. They note that the
applicability section of the proposed
rule states that if a facility is ‘‘subject
to’’ the provisions of this final rule, it is
not subject to subpart HHHHHH, the
Miscellaneous Surface Coating
Operations Rule. The commenter
interprets this to mean that if a facility
is in one of the nine source categories
covered by this final rule, it is ‘‘subject
to’’ this final rule, even though an
exception in the rule may exempt it
from one or more of the rule’s
requirements. Thus, according to the
commenter, if the facility is not required
to comply with the standards for spray
painting under this final rule, it is also
not subject to subpart HHHHHH.
Response: We agree with the
commenter’s analysis. As noted above,
facilities in one of the nine area source
categories subject to this final rule are
not subject to the miscellaneous coating
requirements of the Paint Stripping and
Miscellaneous Surface Coating
Operations Sources NESHAP (subpart
HHHHHH) because it is stated as such
in the subpart HHHHHH rule. In
addition, if facilities in one of the nine
area source categories subject to this
final rule use paints that do not contain
MFHAP, they are not subject to the
painting requirements in this final rule.
The fact that subpart HHHHHH also has
the same MFHAP criteria for
determining applicability of that rule’s
painting requirements is not relevant to
the applicability question.
Comment: One commenter stated that
the mass balance necessary to determine
the amount of PM emissions from
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forging operations which escape the
building is not feasible. They suggested
that the forging industry should not be
included in the standard as a result.
Response: For forging operations, the
only emissions measurement necessary
is for determination of area source status
for the facility as a whole, which is in
terms of HAP emissions and not PM.
Further, no mass balances are required
for PM or MFHAP emissions from any
affected sources covered by the rule,
including forging facilities.
Comment: Several commenters
requested that maintenance activities,
and research and development
operations be excluded from the rule.
Specifically, two commenters
recommended welding and machining/
grinding performed for maintenance
should be excluded, and stick welding
performed for maintenance was
specifically mentioned in another
instance. Another commenter requested
that the fabrication of unique pieces of
process equipment or materials
handling equipment be excluded. One
of the commenters also requested an
exemption for research and
development operations. Another
requested an exemption for quality
assurance/quality control operations
and training centers. Alternatively, they
requested that training centers be added
to the definition of research and
laboratory activities. They claimed that
this exemption is necessary to cover
trade schools and other academic
centers of learning, as well as industrial
training facilities, many of which will
have to intensify their operations solely
as a result of this rule’s training
requirements.
Related to these comments, two
commenters requested changes to the
definition of ‘‘facility maintenance’’.
One commenter requested that the
definition from the Paint Stripping and
Miscellaneous Surface Coating
Operations NESHAP be used,
specifically that the following phrase:
‘‘Facility maintenance includes the
application of coatings to stationary
structures or their appurtenances at the
site of installation, to portable buildings
at the site of installation, to pavements,
or to curbs.’’ Another commenter
proposed that EPA revise the definition
of ‘‘facility maintenance’’ to clarify that
infrastructure includes process and
control equipment.
Response: Research and laboratory
facilities, equipment repair operations,
and facility maintenance were excluded
from the proposed rule because
emissions from these activities were not
part of the 1990 inventory. Specifically,
§ 63.11514(e) of § 63.11514, ‘‘Am I
subject to this subpart?’’, states: ‘‘This
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subpart does not apply to research or
laboratory facilities, as defined in
section 112(c)(7) of the CAA.’’
Additionally, § 63.11514(f) states: ‘‘This
subpart does not apply to tool or
equipment repair operations, or facility
maintenance as defined in § 63.11522,
‘‘What definitions apply to this
subpart?’’. We received no adverse
comment regarding whether the nine
listed area source categories included
these activities, and we therefore did
not make changes to this final rule.
We agree with the commenter that it
is appropriate to also exclude quality
control activities since, based on
reasonable assumptions, we believe that
emissions from these activities were not
part of the 1990 inventory. Therefore
this final rule clarifies that the emission
control requirements do not apply to
these activities. We have also added a
definition of quality control activities
that is based on the definition in the
Paint Stripping and Miscellaneous
Surface Coating Operations Sources
NESHAP (subpart HHHHHH).
With regard to the definition of
facility maintenance, the language
regarding stationary structures or
appurtenances was already in the
proposed rule. We did clarify that
facility maintenance includes work on
process and control equipment.
Finally, we did not add an exclusion
for training centers as the commenter
suggested, nor did we add ‘‘training
center’’ into the definition of research
and development activities. While the
commenter is correct that the
requirements of this rule will result in
increased training needs, the examples
that they provided (trade schools,
academic centers of learning, industrial
training facilities) would not be subject
to this rule as they are not in one of the
nine area source categories covered,
since their primary business is not in
the fabrication or finishing of metal
products.
Comment: Two commenters
recommended the addition of language
that EPA has included in several other
rules to prevent surface coating
operations on military installations from
being subject to multiple rules.
Response: While the operations
covered by the rule may be performed
at military installations, the
applicability of the rule is specific to the
nine metal fabrication area source
categories, as specified in § 63.11514,
‘‘Am I subject to this subpart?’’. In order
to make this clear with regard to
military operations, paragraphs have
been added to § 63.11514 that specify
that this subpart does not apply to
military operations or the production of
military munitions. In addition,
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consistent with subpart HHHHHH, we
have also clarified that these provisions
do not apply to NASA and National
Nuclear Security facilities.
Comment: Two commenters requested
clarification that although their facilities
may perform some metal fabrication and
finishing operations, since their
facilities are not primarily engaged in
any of the nine source categories
identified in the rule, they are not
subject to the provisions of the rule.
Response: The commenter is correct.
If the primary activities of their facilities
do not place them in one of the
identified source categories, they are not
subject to the rule. To clarify this issue,
we have added a definition to the rule
for ‘‘primarily engaged’’, as follows:
‘‘Primarily engaged means the
manufacturing, fabricating, or forging of
one or more products listed in one of
the nine metal fabrication and finishing
source categories described in Table 1,
‘‘Description of Source Categories
Affected by this Subpart,’’ represents at
least 50 percent of the production at a
facility, where production quantities are
established by the volume, linear foot,
square foot, or other value suited to the
specific industry.’’ This definition is
consistent with the descriptions
provided above in section I.A, ‘‘Does
this action apply to me?’’. It is also
consistent with the basis of the listing
of the source categories in the 1990 air
toxics inventory.
Comment: Several commenters
opposed the requirements in the
proposed rule because they felt these
requirements were not justified by the
environmental benefits. One commenter
questioned the justification for the rule,
stating that the imposition of significant
costs for additional control, monitoring,
recordkeeping and reporting obligations,
with no corresponding environmental
benefit is unwarranted and unduly
burdensome. Similarly, another
commenter stated that the proposed
NESHAP creates an unjustifiable
administrative burden for many
manufacturers, disproportionately
burdening smaller operations that
would have de minimis emissions.
According to the commenters, small
businesses which have never before
been subject to a NESHAP would be
required to submit notifications, reports,
and keep records needed to demonstrate
compliance with the rule. These
commenters believe that EPA should
not require small businesses to comply
with such administrative requirements
because of the negligible risk they
believe are posed by these small
businesses with marginal emissions.
Still another commenter opposed the
proposed rule because they believed it
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would further undermine the climate of
business certainty necessary for
manufacturers to comply with rational
federal regulations that balance
economic growth and environmental
protection. The commenter said that
EPA seeks to impose a real compliance
burden that will achieve no clear
environmental objective.
Several commenters recommended
that EPA consider de minimis
exemptions or thresholds for small
operations or operations emitting very
small amounts of MFHAP which would
be heavily impacted by the rule, but
result in only small emissions
reductions. Two commenters
specifically requested exclusions of
machining and grinding operations, and
operations which are already controlled.
Response: These nine metal
fabrication and finishing area source
categories are area source categories that
are needed to meet the CAA section
112(c)(3) requirement that we subject to
regulation the area source categories
representing 90 percent of the emissions
of cadmium, chromium, lead,
manganese and nickel. See section
112(c)(3). We recognize that these nine
metal fabrication and finishing area
source categories are comprised of a
large number of relatively small
facilities. Although area sources
individually may be considered lowemitting sources, collectively, they are
not. The commenters’ suggestions do
not take into account our requirement
under section 112(c)(3). As discussed
above, we previously determined that
we need these nine area source
categories to fulfill EPA’s obligation
under this requirement, which provides
that EPA regulate area sources
accounting for 90 percent of the
emissions of the 30 urban HAP.
However, in developing this final
rule, we attempted to further reduce the
burden, especially on small facilities,
while ensuring that this final rule
includes sufficient requirements for
ensuring compliance. We have
incorporated the following changes in
this final rule to reduce the burden:
Reducing the number of operations that
are required to do monitoring from five
to two operations (if present); further
reducing the requirement for monitoring
by excluding from the monitoring
requirement any facility with welding
operations that use less than 2,000
pounds per year of welding rod
containing MFHAP; reducing the
frequency of monitoring to quarterly for
affected operations that do not have
visible emissions or opacity
exceedences; specifying that this final
rule does not apply to material that
contains MFHAP in quantities less than
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0.1 percent for carcinogens (which
includes cadmium, chromium, nickel,
and lead), or less than 1.0 percent for
carcinogens (which includes
manganese). In addition, we are
planning various outreach activities
specifically for this industry to help
affected facilities comply with this final
rule to further reduce the overall
burden.
Comment: The criteria in § 63.11514,
‘‘Am I subject to this subpart?’’,
specifically paragraph § 63.11514(a),
states that you are subject to this subpart
‘‘if you own or operate an area source
of MFHAP.’’ The commenter indicated
that this implies that facilities within
the scope of the proposed rule could
have emissions other than MFHAP.
Since there is no limitation on the size
of sources subject to the proposed rule,
the proposed language leaves open the
possibility that a major source of HAP,
but not of MFHAP, could be subject to
the rule if the MFHAP emissions do not
exceed the major source threshold.
Response: We acknowledge the
awkward wording referred to by the
commenter and have made changes to
make it clear that the regulation applies
to sources that are area sources for HAP.
Comment: One commenter suggested
that in determining the applicability of
the proposed rule, a source should only
be considered to be engaged in metal
fabrication or finishing operations if it
manufactures a finished and assembled
product. They suggested that rather than
simply referencing applicable source
categories and included NAICS codes,
‘‘metal fabrication or finishing source
categories’’ should be unambiguously
defined as ‘‘operations described in
Table 1 to this subpart that are assembly
operations that purchase cast metal
parts (no casting on site), perform
various finishing operations, and then
assemble their products, with the
exception of iron and steel forging.’’
Response: While we appreciate the
commenter’s attempt to further clarify
the applicability provisions of the rule,
we do not believe that this language
captures the basis of the listing of the
source categories in the 1990 inventory
as do the descriptions in Table 1 of the
proposed and final rules. Therefore, we
have declined to incorporate the
commenter’s suggested language in our
definitions. While some of the activities
described in Table 1 do produce a
finished and assembled product, some
of them do not. However, as a result of
other comments, we have revised the
description of affected sources to only
include facilities that are ‘‘primarily
engaged’’ in the indicated activities, as
discussed above. We believe that this
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change should sufficiently clarify the
applicability of this final rule.
Comment: One commenter stated that
his organization, which represents a
subset of the Fabricated Structural Metal
Manufacturing source category, namely,
‘‘Structural Steel Fabricators in Nonurban, Non-stainless, Non-galvanizing
Fully-enclosed Shop (NAICS 332312),’’
should be excluded from this rule
because their products are covered by
permit under the Architectural Surface
Coating rule under the CAA. Also, the
spray paint booths or spray rooms
required by this final rule are infeasible
and cost-prohibitive, and the VOHAP
calculations are inapplicable and
unmanageable compared to previous
EPA approaches to calculating VOHAP
content of paints. In addition, the
commenter stated that this subset of the
source category is not like the other
categories, because facilities in NAICS
332312 only do some of the operations
regulated in the proposed rule and some
operations do not use or emit the
MFHAP. Therefore, this source category
should be separately regulated and not
included with the other eight source
categories in this rule.
Response: In regard to the conflict of
this rule alleged by the commenter with
EPA’s National VOC Emission
Standards for Architectural Coatings (40
CFR part 59, subpart D), we clarify for
the commenter that subpart D controls
VOC emissions, as per CAA section
183(e), and only affects manufacturers,
distributors, and importers of
architectural coatings; users of the
architectural coating products,
therefore, are not regulated entities
under CAA section 183(e). Subpart D
also covers coatings intended for field
application rather than coatings
intended for shop or factory application.
Therefore, the commenter is incorrect
that this rule is in conflict with subpart
D. Since this final rule removes the
standards for VOHAP from spray
painting operations, the issues raised
with regard to VOHAP calculations are
no longer relevant.
To address this and other
commenters’ concerns regarding the
burden of compliance, we have revised
this final rule so that if facilities do not
emit or use materials containing
MFHAP above specified levels, i.e.,
greater than or equal to 0.1 percent
cadmium, chromium, lead, or nickel by
weight (of the metal), or 1 percent
manganese by weight (of the metal),
then the requirements of this final rule
do not apply. We have also reduced the
monitoring requirement in this final
rule so that only two types of operations
will need to do monitoring, as compared
to the previous five operations in the
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proposed rule: (1) Abrasive blasting
with MFHAP performed on objects
greater than 8 feet, and (2) welding
operations performed with annual use
of welding rod with MFHAP greater
than or equal to 2,000 pounds. Under
this final rule, affected facilities with
annual use of welding rod with MFHAP
less than 2,000 pounds are not subject
to the visible emissions monitoring
requirements.
In addition, we found through other
comments we received that there is a
unique feature of the facilities in the
Fabricated Structural Metal
Manufacturing source category (NAICS
332312), as the commenter has also
noted, in regard to spray painting small
objects less than or equal to 15 feet
along with large objects greater than 15
feet in open areas and not enclosed in
spray booths or spray rooms, as
discussed below (under section V.E.4,
Management Practices for MFHAP
Control for Painting). Therefore, we
have revised this rule to accommodate
this process difference and removed the
spray booth requirement.
Finally, based on our research for this
rule that included site visits, surveys,
and contacts with industry
representatives, we believe that the
operations in all the nine metal
fabrication and finishing source
categories are sufficiently similar to
justify including all nine source
categories in one rule, if the above-cited
exception that accommodates the one
significant difference is included.
B. Compliance Dates
Comment: Four commenters
disagreed with the two-year compliance
timeframe. They suggested that because
of the large number of sources that state
or local permitting agencies will need to
identify and contact (many of whom are
small businesses), and the potential
need for sources to train painters and
install necessary equipment, that three
years is more typical and more
appropriate.
Response: We agree with the
commenters’ reasoning, and have
adjusted the compliance date
accordingly.
Comment: One commenter from a
regulatory assistance organization noted
that the scheduling of the promulgation
and compliance dates of this rule will
make it difficult for them to provide
outreach while commenting on the
other EPA area source rules proposed or
in development. They recommended
adjusting the notification dates and
other dates in this rule to avoid this
conflict.
Response: While we appreciate the
difficulty the commenter has in
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managing these various activities, we
have little latitude in shifting the
promulgation date of this final rule
since it is mandated by a court order.
The notification and other dates in this
rule are guided by the part 63 General
Provisions. We have extended the
compliance period to three years in this
final rule to provide sufficient
opportunity for facilities and
organizations to prepare for compliance.
We expect that this additional time will
provide some relief to the commenter in
their needs as well.
Comment: One commenter suggested
that because of the necessity of
arranging training, it will be very
difficult for small facilities with
painting operations to meet the
compliance deadlines.
Response: The proposed rule would
have required that, for existing sources,
training would be completed by
September 3, 2008. Upon
reconsideration, we believe that having
this training completed in advance of
the compliance date is not necessary.
Therefore, this final rule requires that
training be complete by the compliance
date. This will give facilities three full
years to schedule and complete the
training.
Comment: One commenter stated that
new affected sources should be allowed
180 days after startup to demonstrate
compliance, rather than 120 days, as
proposed, to be consistent with other
major and area source rules.
Response: The commenter is correct
in that the notification of compliance
status report is sometimes required by
some 40 CFR part 63 major and area
source rules to be submitted 180 days
after the startup of new affected sources.
However, there are also examples where
these rules require this compliance
notification 120 days after startup. Since
there are no source tests that are
required for this rule, we do not feel that
an additional 60 days is necessary.
Comment: One commenter stated that
there was no compliance deadline
included in the proposed rule for a new
affected source that starts up prior to the
publication of this final rule.
Response: The commenter is
incorrect. The proposed compliance
dates at § 63.11515 ‘‘What are my
compliance dates?’’, states: ‘‘[i]f you
start up a new affected source after the
date of publication of this final rule in
the Federal Register, you must achieve
compliance with the provisions in this
subpart upon startup of your affected
source.’’ However, this text was
incomplete and should have required
new sources to comply with the
requirements of this final rule by the
date of publication of this final rule in
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the Federal Register, or upon start-up,
whichever is later. This language has
been corrected in this final rule.
C. Scope of Rule
Comment: Several comments were
received expressing concern about how
the proposed rule applied to the use of
MFHAP. First, one commenter pointed
out that the definition of MFHAP in the
proposed rule is not consistent with
definition in the proposal preamble. The
preamble referred to MFHAP
compounds, while the definition of
MFHAP in the rule only lists the
elements. The comments suggested
adding ‘‘compounds of’’ to the
definition.
Two commenters requested
clarification that, for spray painting
affected sources, EPA only intended to
require the use of a spray booth and
other work practices when the paint
being sprayed contains MFHAP. If a
fabricator uses paints containing
MFHAP even once, the language of the
regulation might require it to apply the
management practices even when
spraying non-MFHAP paints.
Two commenters recommended
establishing threshold amounts for
MFHAP in the same manner that the
proposed rule did for VOHAP in paints.
Specifically, they stated, for paints, the
proposed rule required that you count
each VOHAP that is measured to be
present at 0.1 percent by mass or more
for OSHA-defined carcinogens, as
specified in 29 CFR 1910.1200(d)(4),
and 1.0 percent by mass or more for
other compounds.
Response: With regard to the
definition of MFHAP, it was our intent
that the rule apply to compounds
containing these five metals, as noted by
the commenter. Therefore, we have
revised the definition of MFHAP in this
final rule to include ‘‘any compound of
the following metals: cadmium,
chromium, lead, manganese, or nickel,
or any of these metals in the elemental
form, with the exception of lead,’’
consistent with the HAP definitions in
the CAA (section 112 (b)).
The proposed rule, in § 63.11514(a),
‘‘Am I subject to this subpart?’’, states
that ‘‘(y)ou are subject to this subpart if
you own or operate an area source that
emits metal fabrication or finishing
metal HAP (MFHAP), defined to be the
compounds of cadmium, chromium,
lead, manganese, and nickel, or an area
source that emits VOHAP from spray
painting operations, which performs
metal fabrication or finishing operations
in one of the nine source categories
listed in paragraphs (a)(1) through (9) of
this section.’’ As discussed above, we
have removed the requirements related
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to VOHAP. Therefore, the affected
sources are equipment and activities
necessary to perform the designated
operations (abrasive blasting,
machining, dry grinding and polishing,
spray painting, and welding) which use
or have the potential to emit MFHAP. It
is our intent that any of these operations
that ever use materials containing
MFHAP, or that have the potential to
ever emit MFHAP, are affected sources.
However, we have made a
modification to the affected source
definition in § 63.11514(b), ‘‘Am I
subject to this subpart?’’, to add the
concept of the use of ‘‘materials
containing MFHAP’’, as opposed to just
‘‘MFHAP.’’ We agree with the
recommendation that OSHA-based
thresholds are appropriate for defining
whether a material ‘‘contains’’ MFHAP,
since we believe that materials that
contain MFHAP below these thresholds
contain such very small amounts of
HAP that they were not included in the
1990 inventory. For example,
§ 63.11514(b)(2) of this final rule states:
‘‘A machining affected source is the
collection of all equipment and
activities necessary to perform
machining operations that uses
materials containing MFHAP* * *,’’
where ‘‘material containing MFHAP’’ is
defined in § 63.11522, ‘‘What
definitions apply to this subpart?’’, to
be: ‘‘material that contains cadmium,
chromium, lead, or nickel in amounts
greater than or equal to 0.1 percent by
weight (as the metal), or contains
manganese in amounts greater than or
equal to 1.0 percent by weight (as the
metal), as shown in formulation data
provided by the manufacturer or
supplier, such as the Material Safety
Data Sheet for the material.’’
In addition, when operations are
occurring at an affected source that does
not use any materials containing
MFHAP, we do not believe that the
management practices to minimize
MFHAP emissions need to be followed.
While the commenter only raised this
issue with respect to painting, we
believe that it should be universally
applicable to all types of affected
sources. Therefore, we have made
changes in § 63.11516, ‘‘What are my
standards and management practices,’’
of this final rule to make it clear that
these requirements apply only when
materials containing MFHAP are being
used. For example, § 63.11516(a) of this
final rule states the following: ‘‘Dry
abrasive blasting standards. If you own
or operate a new or existing dry abrasive
blasting affected source you must
comply with the requirements in
paragraphs (a)(1) through (3) of this
section, as applicable, for each dry
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abrasive blasting operation that uses
materials that contain MFHAP or have
the potential to emit MFHAP. These
requirements do not apply when
abrasive blasting operations are being
performed that do not use any materials
containing MFHAP and do not have the
potential to emit MFHAP.’’
Comment: One commenter
recommended that EPA specify
hexavalent chromium instead of using
the general term ‘‘chromium.’’ The
general term ‘‘chromium’’ includes
trivalent chromium, which is an
important material used in small
quantities for achieving certain metallic
and pearlescent finishes; it has a
relatively benign nature as compared to
hexavalent chromium. Also, EPA used
hexavalent chromium in their Urban
HAP analysis in the Integrated Urban
Air Toxics Strategy instead of total
chromium.
Response: The CAA specifically lists
‘‘chromium compounds’’ as a hazardous
air pollutant. In our original listing for
the Urban Air Toxics Strategy (64 FR
38706, July 19, 1999), we listed
‘‘chromium compounds’’ as one of the
Urban HAP targeted for the Integrated
Urban Air Toxics Strategy. CAA section
112(c)(3) requires us to list source
categories accounting for 90 percent of
the emissions of each of the listed urban
HAP, including chromium compounds.
As explained above, we need the nine
source categories at issue here to reach
the 90 percent requirement in CAA
section 112(c)(3) for chromium
compounds.
The commenter is correct that
trivalent chromium is relatively benign
as compared to hexavalent chromium.
The reason why we used hexavalent
chromium in the Urban HAP analysis in
the Integrated Urban Air Toxics Strategy
was to prioritize and rank the sources of
Urban HAP area source categories for
regulation, for the exact reason that the
commenter states. However, we always
intended to use chromium compounds
as the regulated pollutant since the
listing of the categories was based on
emissions of chromium compounds, not
hexavalent chromium. Many of our
control strategies for chromium and
other metal HAP involve the use of PM
as a surrogate for chromium and other
metal HAP. These PM control strategies
control all chromium compounds along
with PM and other metal HAP, therefore
the form of chromium would not change
the type of PM control strategy we
choose. The coating control strategies in
this rule either control PM and other
metal HAP along with chromium (for
the case of PM paint booth filters
required for spray painting) or reduce
the total amount of coating used (and
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therefore the amount of PM and other
metal HAP), through the use of HVLP
spray technology, training, and
management practices.
In summary, although we recognize
the differences in the health effects of
hexavalent and trivalent chromium, we
are required to regulate chromium
compounds from the nine source
categories at issue in this rule.
Comment: Two commenters
questioned whether the HAP reduction
warrants the regulation. One commenter
stated that MFHAP are present only in
small amounts at the facilities it
represents. Little PM leaves the building
perimeters, and an even smaller
percentage is MFHAP.
Response: As noted in the preamble to
the proposed rule and reiterated above,
section 112(k)(3)(B) of the CAA requires
EPA to identify at least 30 HAP which,
as the result of emissions from area
sources, pose the greatest threat to
public health in urban areas. Section
112(c)(3) requires EPA to list sufficient
categories or subcategories of area
sources to ensure that area sources
representing 90 percent of the emissions
of the 30 urban HAP are subject to
regulation. We determined that these
nine metal fabrication and finishing area
source categories are among the area
source categories that we need to meet
the section 112(c)(3) requirement to
regulate area source categories
representing 90 percent of the emissions
of cadmium, chromium, lead,
manganese and nickel. See section
112(c)(3).
We recognize that these metal
fabrication area source categories are
comprised of a large number of
relatively small facilities. Although area
sources individually may be considered
low-emitting sources, collectively, they
are not; therefore, we are issuing
regulations for these source categories.
However, as discussed above, we have
attempted to minimize the burden on
the affected facilities, especially small
businesses, and have revised the
requirements further in this final rule to
further reduce the burden to small
facilities.
We disagree with the commenter’s
statement that this rule will result in no
environmental benefit. This final rule
will help to ensure that future emissions
will be limited to the same levels
currently achieved. If the source
categories were not regulated, as
suggested by the commenter, there
would be no such limit of future
emissions from new facilities in the
nine metal fabrication and finishing area
source categories.
Comment: One commenter noted that
in § 63.11514(b)(4), ‘‘Am I subject to this
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subpart?’’, the paragraph defining a
spray painting operation includes those
using paints containing VOHAP or
MFHAP. The commenter stated that the
standards outlined in § 63.11516(d) and
(e), ‘‘What are my standards and
management practices?’’, apply to all
spray painting affected sources and thus
do not specifically apply to sources that
only emit MFHAP or VOHAP. The
commenter recommended that the
standards be rephrased so that
paragraph (d) specifically states that it
applies to sources of MFHAP and
paragraph (e) to sources of VOHAP.
Another commenter noted an error
wherein § 63.11516(d) states: ‘‘If you
own or operate a new or existing spray
painting affected source as defined in
§ 63.11522, ‘‘What definitions apply to
this subpart?’’. However, the definition
of ‘‘spray painting affected source’’ is in
§ 63.11514(b)(4), ‘‘Am I subject to this
subpart?’’, not in the ‘‘Definitions’’
section (§ 63.11522).
Response: The commenters are
correct, in that the provisions in
§ 63.11516(d) and (e), ‘‘What are my
standards and management practices?’’,
are intended to apply only to operations
using paints containing MFHAP. The
rule text has been revised to reflect this.
The standards for VOHAP from spray
painting operations have been removed
from this final rule.
D. Impacts of Rule
Comment: Two commenters suggested
that the proposed rule will potentially
affect many more small facilities than
estimated by EPA. One commenter
noted that ‘‘InfoUSA’’ (https://
www.infousa.com) reports over 37,000
facilities with fewer than 100 employees
and over 17,000 with fewer than 10
employees in the SIC codes
corresponding to the Nine Metal
Fabrication and Finishing Area Source
Categories, versus the 5,800 facilities
estimated in the proposal preamble.
Another commenter stated that there are
over 4,000 metal fabrication sources in
Texas alone.
Response: Our estimate of the total
number of affected facilities, and the
number of small businesses, was based
on the most recently available U.S.
Economic Census (2002). We were able
to obtain similar facility numbers using
the cited web site, but have no
explanation for the discrepancy between
these two respected sources of
information. However, we stand by the
Census, which has the sole purpose of
providing U.S. economic information, to
obtain an estimate of the number of
facilities in these source categories.
Comment: One commenter notes that
the preamble states that 5,800 sources
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will be regulated by this rule, of which
90 percent are small businesses. They
say this is inequitable and places a
considerable burden on small
businesses.
Response: As explained above, we
need to regulate these nine metal
fabrication and finishing area source
categories to meet the 90 percent
requirement in section 112(c)(3) for
emissions of cadmium, chromium, lead,
manganese, and nickel. In developing
the proposed rule, we attempted to
minimize the burden on small
businesses, while ensuring that the rule
includes sufficient requirements for
ensuring compliance. This final rule
imposes no testing requirements, and
we have eliminated the requirement to
conduct visual emissions monitoring for
some types of sources from that which
was required in the proposed rule. With
respect to recordkeeping, our
understanding is that the required
records are already maintained at most
facilities as part of routine procedures.
Therefore, the recordkeeping
requirements do not represent any
significant burden on these facilities.
Comment: Seven commenters stated
that the estimated costs of the proposed
rule are underestimated, and that $1,120
initially and $735 annually is not
reflective of the actual cost to small
businesses. They argue that the total
number of labor hours is also not
reflective of the time needed by small
businesses to comply. According to the
commenters, the number of hours
needed to comply with the paperwork,
training, monitoring and installation of
upgraded equipment will exceed 80
hours the first year. They stated their
belief that cost estimates using EPA’s
initial cost and hours pro-rated, will be
over $3,700 per facility. According to
the commenters, this does not include
any capital costs needed to comply with
the NESHAP and no consideration has
been given to non-fiscal resources. The
commenters argued that most
companies will require outside
consulting assistance to meet
compliance, training, and recordkeeping requirements. One commenter
specifically mentioned the costs of
obtaining Method 9 certification (and
annual re-certification) for employees.
Response: We based those reporting
and recordkeeping estimates of the
burden on past experience with similar
rules, and believe that they are
reasonable. As noted in response to
other comments, we have made several
changes to this final rule to decrease the
burden on all affected facilities. For
example, we have eliminated the
requirement to conduct visual emission
observations from all sources except
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large welding operations and
uncontrolled blasting operations on
objects greater than 8 feet in any
dimension. No capital costs are incurred
as a result of this rule since all facilities
are currently using the MFHAP control
methods that the rule requires. Also,
Method 9 is only required if an
exceedence of Method 22 occurs twice
and we do not expect this to occur for
most facilities.
E. Management Practices
1. General
Comment: The management practices
in the proposed rule for abrasive
blasting, machining, and dry grinding
and polishing included the requirement
that affected sources ‘‘must keep work
areas free of excess MFHAP material by
sweeping or vacuuming dust once per
day, once per shift, or once per
operation, as needed depending on the
severity of dust generation.’’ Several
commenters disagreed with these
requirements. One commenter suggested
that leaving dust on the floor may
produce less airborne dust than frequent
sweeping, which renders the dust
airborne again. They also suggested that
there may be worker safety issues
related to sweeping in unsafe areas.
Another commenter stated that the
proposed rule would overlap with
existing Federal and state programs and
with jurisdiction of OSHA. They stated
that by proposing to mandate that
manufacturers ‘‘keep work areas free of
excess dust by regular sweeping or
vacuuming to control the accumulation
of dust and other particles,’’ and further
giving a regulatory definition for what
constitutes ‘‘regular vacuuming,’’ EPA
complicates manufacturers’ efforts to
comply with various federal and state
worker safety regulations, but also
mandates practices that most business
owners either already undertake
pursuant to existing law, and/or to
maximize the health of their works.
They stated their belief that this
increases or duplicates regulatory
burdens and best practices and hampers
operational efficiency within
manufacturing facilities. Further, this
commenter said that mandating the
frequency with which metal operations
must sweep the floor of their factories
will not help EPA fulfill its mandate to
protect environmental and public
health, since manufacturers already
comply with these practices.
While these comments are related to
the sweeping requirements for all
sources, other commenters had more
specific criticisms of these requirements
as applied to outdoor blasting. These
commenters noted that the requirements
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for sweeping and enclosure of storage
areas and conveyors for outdoor
abrasive blasting seem inappropriate for
outdoor operations which are not
themselves enclosed, and where the
abrasive falls to the ground under the
work pieces. They stated that making
outdoor blasting operations ‘‘clear and
enclose as you go’’ would be cost
prohibitive.
These commenters provided a variety
of suggestions. Some commenters
requested removal of these
requirements. Another commenter
suggested that the term ‘‘if possible’’ be
added to the management practice of
sweeping outdoor areas, as they pointed
out that an affected source may not be
able to sweep or vacuum over unpaved
surfaces or rock. One commenter said
that EPA should reexamine the proposal
and attempt to pinpoint real, potential
gaps that may exist under existing
regulatory programs rather than issue
regulations that will cause overlaps and
potential confusion, thereby
undermining environmental compliance
and industrial productivity. Finally, a
commenter suggested a requirement for
sweeping on a frequency determined by
facility managers considering safety and
emissions.
Response: The primary purpose of the
management practices described by the
commenters is to minimize the potential
for fugitive emissions that occur due to
the ‘‘stirring up’’ of MFHAP dust in the
work area. We recognize that these
practices would likely have a larger
beneficial effect on the ambient air
inside the facility than for outside the
plant boundaries. We also recognize that
these practices are commonly employed
at these facilities to reduce worker
exposure to these dusts, hence the
inclusion of these practices as
‘‘generally available control
technology.’’ Our intention was to have
these requirements work in concert with
established plant practices and OSHA
requirements. However, we understand
how conflicts could result from the very
prescriptive proposed requirements. We
also recognize there could be situations
where a requirement to sweep at least
once per day could be more detrimental
than beneficial. We do, however,
continue to believe that it is important
that owners and operators of these
operations perform routine practices to
reduce the possibility of fugitive
MFHAP emissions due to accumulated
dust in these work areas. Therefore, we
did not take the one commenter’s
suggestion to completely eliminate these
requirements. Rather, we have
incorporated the recommendation of
another commenter to make these
sweeping/vacuuming requirements at
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the discretion of the owner or operator
of the affected source. Specifically, this
final rule requires that affected sources
‘‘must take measures necessary to
minimize excess dust to reduce
emissions.’’ This general requirement
also applies to blasting that is
conducted outdoors or indoors.
2. Abrasive Blasting
Comment: One commenter suggested
that EPA revise § 63.11516(a), ‘‘What are
my standards and management
practices?’’, to take into account all
possible abrasive blasting activities.
They indicated that the proposed
paragraph § 63.11516(a)(1) applied to
dry blasting objects less than or equal to
8 feet in totally enclosed and unvented
blast chambers, paragraph
§ 63.11516(a)(2) applied to dry blasting
objects less than or equal to 8 feet in
vented enclosures, and paragraph
§ 63.11516(a)(3) applied to dry blasting
objects greater than 8 feet. They
concluded that it appeared that EPA
meant to draft this section so that
paragraph (a)(3) applied to any size
objects dry blasted outdoors. Also, they
pointed out that there were no
regulations that applied to dry blasting
objects greater than 8 feet indoors. In
this regard, the commenter stated that
there appeared to be a typographical
error in the second sentence of
paragraph (a)(2). They indicated that it
should be re-written to the following:
‘‘As an alternative, dry abrasive blasting
operations for which the items to be
blasted are equal to or less than 8 feet
(2.4 meters) in any dimension, may be
performed outdoors, subject to the
requirements in paragraph (a)(3) of this
section.’’
Response: Paragraph § 63.11516(a)(1),
‘‘What are my standards and
management practices?’’, is specific to
dry blasting of objects in totally
enclosed and unvented blast chambers.
While we would not expect that large
objects would ever be blasted in a
totally enclosed and unvented blast
chamber, these provisions are
applicable to any situation where an
object is blasted in such a blast
chamber. Therefore, we have corrected
the title of the section in this final rule
to state: ‘‘Standards for dry abrasive
blasting performed in enclosed and
unvented blast chambers.’’
The proposed standard in
§ 63.11516(a)(2), ‘‘What are my
standards and management practices?’’,
applied to blasting operations which
have vents allowing any air or blast
material to escape. This provision of the
proposed rule was intended to
encompass all blasting performed in
vented blasting chambers, regardless of
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the size of the object being blasted.
Therefore, the size of the material
blasted has been removed from the title
of the provision in this final rule so that
the rule applies to objects of any size,
as long as the objects are blasted in
chambers vented to a filtration control
device.
The only blasting operations
(excluding those in enclosed unvented
chambers) that may not be subject to the
revised provisions of § 63.11516(a)(2),
‘‘What are my standards and
management practices?’’ in this final
rule, are operations where objects
greater than 8 feet are being blasted.
These operations may be performed
indoors or outdoors, without a filtration
control device. These operations are
subject to the management practices in
paragraph § 63.11516(a)(3). They are
also subject to visual emissions testing
requirements. In other words, we
consider that the differences in the type
of the process where large (i.e., greater
than 8 feet) objects are being blasted to
warrant separate requirements for
situations where blast chambers, vented
or unvented, cannot be used.
Therefore, in this final rule, the title
of paragraph § 63.11516(a)(1), ‘‘What are
my standards and management
practices?’’, has been changed to
‘‘Standards for dry abrasive blasting
performed in totally enclosed and
unvented blast chambers.’’ Also, the
title of paragraph § 63.11516(a)(2) has
been changed to ‘‘Standards for dry
abrasive blasting performed in vented
enclosures’’. Paragraph § 63.11516(a)(3),
‘‘Standards for dry abrasive blasting of
objects greater than 8 feet in any one
dimension’’ has been amended to
address blasting of objects greater than
8 feet in any one dimension, either
indoors or outdoors, with operations
performed in both blasting locations
required to perform management
practices and visible emissions
monitoring.
Comment: One commenter questioned
the mention of silica sand in the rule as
an acceptable abrasive, noting OSHA
regulations related to worker exposure
to silicon dioxide (SiO2) and dangers of
silicosis.
Response: The commenter is mistaken
that we recommend the use of sand or
silica. The intent of this portion of the
proposed rule was explicitly to limit
emission of MFHAP by minimizing the
use of high-PM generating blast media,
such as sand. In this final rule, in
§ 63.11516 (a)(3)(i)(E), ‘‘What are my
standards and management practices?’’,
we say in this regard: ‘‘Whenever
practicable, you must switch from high
PM-emitting blast media (e.g., sand) to
low PM-emitting blast media (e.g.,
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crushed glass, specular hematite, steel
shot, aluminum oxide), where PM is a
surrogate for MFHAP.’’
Comment: One commenter asked that
the proposed rule text be clarified to
specify that the requirement in
§ 63.11516(a)(2)(ii)(B), ‘‘What are my
standards and management practices?’’,
for enclosure of conveyors only applies
to conveyors used to transport blast
media and debris, not those carrying the
material to be blasted. Other
commenters noted that the requirements
for enclosure of storage areas and
conveyors for outdoor abrasive blasting
seemed inappropriate for outdoor
operations which are not themselves
enclosed, and they requested removal of
these requirements.
Response: We agree with these
comments and have revised the
requirements in this final rule
accordingly.
Comment: One commenter noted that
§ 63.11516(a)(3)(i)(E), ‘‘What are my
standards and management practices?’’,
states that no dry abrasive blasting shall
be performed on substrates having
paints containing greater than 0.1
percent lead. However, no test method
is specified in the rule. Another
commenter asked whether the
prohibition of blasting of lead bearing
paints only applies to outdoor activities
or if it applies to indoor blasting as well.
Response: We have removed this
requirement. We agree with the
commenter that testing for lead in all
painted substrates would impose an
impractical burden. We believe that the
required work practices will address
emissions of lead and other MFHAP
through reduction of PM emissions.
Comment: One commenter objected to
the absolute prohibition of outdoor dry
blasting during a wind event. They have
several facilities in locations where
these wind events are very common. If
no visible emissions are detected at the
facility fence line or property border or
border, there should be no absolute
prohibition of blasting during a wind
event.
Response: We agree with the
commenter. This final rule retains the
provisions that require the
determination of visible emissions at the
fence line or property border. Therefore,
we believe that the owner or operator of
an abrasive blasting affected source can
use their judgment whether a windy
event would impact the visible
emissions at the fence line or property
border. Therefore, this prohibition of
outdoor blasting during a wind event
has been removed.
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3. Dry Grinding and Polishing With
Machines
Comment: Two commenters requested
clarification that the grinding
requirements do not apply to hand-held
grinding equipment; one commenter
requested that bench-scale equipment
also not be included in the requirement
since capture and control devices are
not used in this situation.
Response: As evidenced by the name
of the affected source (i.e., dry grinding
and dry polishing with machines), our
intention was not to cover hand-held
grinding or polishing, or bench-scale
equipment. To make this clear, we have
revised the definition of dry grinding
and dry polishing with machines as
follows: ‘‘Dry grinding and dry
polishing with machine means grinding
or polishing without the use of
lubricating oils or fluids in fixed or
stationary machines. Hand grinding and
hand polishing, and bench-scale
grinding and polishing are not included
under this definition.’’
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4. Painting for MFHAP Control
Comment: Two commenters stated
that the requirement for spray booths or
spray rooms for painting objects under
15 feet is excessively burdensome for
facilities in the Fabricated Structural
Metal Manufacturing source category
(SIC 3441 and NAICS 332312). They
indicated that custom paint work
performed in this source category differs
greatly from other industries, which
they claim use assembly lines to
manufacture and paint standard
products with a minimum of variation.
The commenters reported that these
shops deal with large and small pieces,
and the specifications often change with
each job. They cited numerous
significant logistical difficulties with
implementation of paint booths or spray
rooms, including issues associated with
material movement, drying/curing time,
shop size, and costs (production and
equipment costs). Specifically, they
noted: (1) Regardless of their size, the
structural metal objects being painted
are very heavy and typically must be
moved with cranes; (2) there is a two to
eight hour curing time for the paint to
dry, during which the objects must be
turned over to paint the other side; (3)
moving the work pieces into and out of
paint booths might add 25 percent to the
cost; (4) the use of paint booths for some
objects (regardless of the exact size cutoff) would require adding an entirely
new process line incorporating the
booths, which would take up large
amounts of scarce space on the factory
floor. One of the commenters also
offered several reasons that the
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enclosure requirement is unlikely to
have a significant positive impact on
emissions from facilities in this SIC/
NAICS code: (1) The paints used by
facilities in the Fabricated Structural
Metal Manufacturing source category do
not contain high levels of metal HAP;
(2) the facilities will be using spray guns
meeting the standards of the proposed
regulation; and (3) only a small
percentage of the work pieces are under
15 feet. The commenter states that the
minor emission reductions do not
justify the high cost of creating an
alternate paint process to comply, if
such an alternate is feasible at all. In
conclusion, these commenters
recommended that the paint booth
requirement for objects less than 15 feet
be removed in its entirety.
Another commenter stated that the
proposed requirement to conduct
painting of parts less than or equal to 15
feet in any dimension within enclosed,
filtered spray booths or spray rooms was
incompatible with the requirements of
aerospace manufacturing, and is not
required by existing EPA or OSHA
regulations. One of their points was that
in its recent hexavalent chromium
standard, OSHA recognized that some
aerospace parts are so large that they
must be painted in ‘‘oversized
workspaces.’’
Response: We did not accept the
recommendation to delete the paint
booth requirements entirely, as was
suggested by the commenter. We
determined that the use of spray booth
equipped with filters was generally
available for most painting operations
present at the source categories
addressed by this rulemaking. However,
we did recognize that there were
circumstances where booths or spray
rooms were not feasible. Based on our
information gathering efforts prior to
proposal (which included site visits and
other information gathering for the
Fabricated Structural Metal
Manufacturing source category), we
believed that these situations could be
adequately characterized based on
object size, and we selected 15 feet as
the cutoff that represented these
situations. However, based on the
information provided by these
commenters, we now recognize the
uniqueness of this industry with regard
to the type of process and their ability
to install and operate paint booths or
spray rooms with filters to reduce
MFHAP emissions for spray painting
operations. Therefore, we have revised
this final rule to remove that
requirement for spray painting affected
sources in the Fabricated Structural
Metal Manufacturing source category,
which is comprised solely of facilities in
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NAICS 332312, to comply with the
requirements for paint booths or spray
rooms with filters to reduce MFHAP
emissions as set out in § 63.11516(d)(1),
‘‘What are my standards and
management practices?’’. However,
these affected sources will be subject to
the management practices in
§ 63.11516(d)(2) through (9).
With regard to the aerospace
manufacturing comment, we would first
point out that aerospace manufacturing
facilities are not among the area source
categories covered under this subpart
(XXXXXX). As discussed earlier,
specific language has been added to the
applicability provisions to make this
clear. However, we also reiterate that we
believe that the provisions in the
proposed rule (which were retained in
this final rule) where objects greater
than 15 feet need not comply with the
spray booth PM filter requirement is a
valid difference in the final rule
requirements. We believe differentiation
is consistent with the ‘‘oversized
workspaces’’ concept recognized by
OSHA.
Comment: One commenter suggested
that surface coating operations that do
not utilize coatings containing HAP or
at the minimum MFHAP should be
exempted from the regulation. Although
the proposed rule includes a pollution
prevention regulation for these
operations (3.0 pounds (lb) VOHAP per
gallon (gal) paint solids), the commenter
believes that EPA should provide
additional incentive by including an
exemption for coating operations that
utilize non-HAP coatings.
Response: As described in more detail
above (in section V.C., Scope of Rule)
the spray painting provisions only apply
to spray painting operations which use
paints that contain MFHAP.
Comment: One commenter said that
there is a new ASHRAE method (52.2)
procedure to demonstrate filter
efficiency that was similar to ASHRAE
52.1 that was required in the proposed
rule. The commenter stated that this
new ASHRAE method has the
additional benefit of considering
particle size and is also very similar to
proposed EPA Method 319 that was
referenced in the NESHAP for
Aerospace Manufacturing and Rework
Facilities (40 CFR, part 63 subpart GG).
Response: This final rules states that:
‘‘* * * the procedure used to
demonstrate filter efficiency must be
consistent with the American Society of
Heating, Refrigerating, and AirConditioning Engineers (ASHRAE)
Method 52.1, ‘Gravimetric and DustSpot Procedures for Testing AirCleaning Devices Used in General
Ventilation for Removing Particulate
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Matter, June 4, 1992’ (incorporated by
reference, see § 63.14).’’ Therefore,
another method can be used if it is
‘‘consistent’’ with ASHRAE 52.1. We
believe that the new method, ASHRAE
52.2, is very likely to be consistent with
ASHRAE 52.1. Since EPA Method 319
is only proposed at this time, it would
be premature for EPA to include the
new method by ASHRAE that relies on
the proposed EPA method. We do not
believe that requiring ASHRAE 52.1 in
this final rule will be a hardship for the
commenter since we believe that the
commenter will be able to demonstrate,
through the process described above,
that the new ASHRAE 52.2 is
‘‘consistent’’ with ASHRAE 52.1.
Therefore, we have not revised this final
rule requirement to determine filter
equivalency to include this new
ASHRAE method.
5. Painting—VOHAP
Comment: One commenter indicated
that EPA has not satisfied the statutory
prerequisites to regulate VOHAP
emissions from spray painting
operations in this rulemaking.
According to the commenter, none of
the nine categories were listed for
VOHAP, and none of the VOHAP are on
EPA’s list of 30 urban air toxics. The
commenter stated that EPA cited CAA
section 112(k)(3)(C) as providing the
discretion to regulate these HAP in
order to reduce the public health risk
posed by the release of any HAP, but the
commenter says that this passage is
plainly not an independent grant of
authority to EPA. The commenter
further stated that this CAA section is
only a directive to EPA as to the level
of cancer risk reduction to be achieved
by EPA and the states through the
applicable rulemaking provision in the
CAA. The commenter further noted that
even if CAA section 112(k)(3)(C) could
be interpreted as a general grant of
discretionary regulatory authority, it
cannot be interpreted to override the
specific provisions of CAA section
112(k) regarding area sources, including
CAA sections 112(c)(3) and 112(k)(3)(B),
and 112(f)(1) and (2). The commenter
argued that specific terms must be
controlling over general terms. The
commenter requested that all references
to VOHAP be eliminated, and that the
spray paint provisions apply only when
coatings containing MFHAP are being
spray applied.
Response: We proposed to set GACT
for VOHAP emissions from spray
painting because we found that VOHAP
emissions from painting were over 60
percent of the total HAP emissions from
the metal fabrication and finishing area
source categories in the 2002 EPA
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National Emission Inventory. We also
found that some facilities currently have
state permits that allow them to emit
high levels of VOHAP from their metal
fabrication and finishing painting
processes, although their actual
emissions are currently lower. CAA
section 112(c)(3) provides EPA with the
authority to regulate any of the section
112(b) listed HAP upon certain findings
being made.
Nonetheless, given the interest in this
issue as expressed by the commenter,
we have decided not to regulate VOHAP
as part of this final rule. Accordingly,
we have revised this final rule to
remove the VOHAP control
requirements.
6. Welding
Comment: Several commenters stated
that the proposed welding standard is
vague with respect to the need to
comply with some or all of the
management practices. They
emphasized the relationship between
emissions and other weld procedure
inputs such as quality and safety in the
selection of process variables. They
suggest that the rule be revised to make
it more explicit that weld quality need
not be compromised in an attempt to
reduce fume. The commenters
emphasized that for many welding
applications weld quality can be an
issue of public safety.
One commenter also suggested that
the proposed rule could be interpreted
to require that each of the individual
welding management practices in
§ 63.11516(f)(2), ‘‘What are my
standards and management practices?’’,
be implemented. Another objected to
the use of the language ‘‘whenever
possible.’’ Several commenters
questioned the use of the word
‘‘practicable’’ in the proposed welding
rule text, saying that it invites differing
interpretations of what is practicable, in
particular the importance of considering
welding codes and standards. Finally, a
commenter noted that the requirement
to ‘‘minimize’’ emissions of MFHAP is
impractical, and that the word ‘‘reduce’’
would be more proper. They pointed
out that changes implemented solely to
minimize fume generation rates may
have unintended consequences on
product quality.
Response: We understand the
commenter’s concerns and did not
intend for the welding provisions to
adversely impact product quality, or
that the facility be required to
implement all of the management
practices. The inclusion of the phrase
‘‘as practicable’’ was intended to convey
this. However, to avoid any potential
confusion, we have amended the
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language as follows: ‘‘implement one or
more of the management practices... to
minimize emissions of MFHAP as
practicable, while concurrently
maintaining the required welding
quality through the application of sound
welding engineering judgment.’’ Finally,
we believe that the use of the word
‘‘minimize’’ is appropriate. We believe
that replacement of ‘‘minimize’’ with
‘‘reduce’’ would imply that affected
facilities that are already implementing
management practices and pollution
prevention techniques would be
required to implement additional
measures to further ‘‘reduce’’ their
MFHAP emissions. Further, we believe
that the combination of ‘‘minimize’’ and
‘‘as practicable’’ makes the balance
between weld quality, sound welding
engineering principles, and emission
reductions clear.
Comment: One commenter described
several highly technical issues with the
specific welding management practices
proposed, including use of shielding
gases, use of ‘‘low fume welding
processes’’, inert carrier gases, 90°
welding angles, and electrode diameter.
They summed up by stating that
welding is a complex science with many
competing objectives, which may also
be inconsistent. This commenter
provided alternative management
practices that incorporate the emission
reduction concepts in the proposed rule
in a more general manner. Their
proposed management practices
included: (1) Utilization of welding
processes with reduced fume generation
capabilities; (2) utilization of welding
process variations, if available, such as
pulsed GMAW, which can reduce fume
generation rates; (3) utilization of
welding filler metals and shielding
gases which are capable of reduced
welding fume generation; and (4)
utilization of welding procedures
(electrode diameter, voltage, amperage,
travel speed, etc.) that reduce the
amount of welding fume generated.
The commenter stated that their
proposed alternative management
practices capture all the technically
justified items from the proposed list of
eleven items, and present the items in
a manner consistent with how a
manufacturing or welding engineer
would approach such a task. According
to the commenter, the alternative
method will more effectively achieve
the intended results. The commenter
stated that only by considering each
individual welding situation can the
appropriate engineering controls be
implemented. Finally, the commenter
noted that the format of their list
highlights the importance that weld
quality not be compromised, reducing
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the likelihood of the unintended
negative consequences that could result.
Response: While we do not
necessarily agree with the commenter’s
technical criticisms of the 11 proposed
welding management practices, we
believe that their suggested approach
improves the flexibility of the rule
without changing the requirement to
identify and implement emission
minimization practices. We also believe
that it will be beneficial in the future,
as it provides the necessary flexibility to
include emerging technologies that may
not be necessarily included in the more
explicit practices in the proposed rule.
Therefore, we have revised this final
rule accordingly.
Comment: Two commenters
questioned whether the 85 percent
capture requirement for welding fume
specified in the proposal is possible,
and requested that it be removed. One
commenter suggested that it may be
more difficult to capture a high
percentage of the fume with some
welding processes, but the amount of
fume released with these welding types
could be less compared to other types of
welding, even considering a lower
capture percentage. They also noted the
possibility of capture systems
interfering with shielding gases.
One commenter noted that use of
fume control systems, both area-wide
and localized, is not always possible for
the types of operations covered by the
rule, for various logistical reasons. They
added that local systems have a limited
range of coverage and may be too big to
reach smaller spaces.
Response: We understand the
commenter’s objection, and have
removed the requirement for a specific
numeric efficiency for fume capture and
control systems. Our original
determination was that such systems
represented one of the generally
available measures available to reduce
MFHAP emissions from welding
operations. Accordingly, we have
revised the welding provisions of this
final rule to make the use of a fume
capture and control system one of the
list of management practices that may
be used to minimize MFHAP emissions,
as practicable, as long as the capture
and control devices are operated
according to the manufacturer’s
specifications and the specifications are
kept on-site, nearby the equipment and
readily available for inspector review.
However, if the facility uses 2,000
pounds or more of MFHAP-containing
welding rod annually, on a rolling 12month basis, they must also conduct
visible emissions tests. If the facility has
a problem meeting the requirement of
no visible emissions and they are
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operating a control device, the capture
and/or control efficiency of the control
systems may need to be improved so
that they can meet the visible emissions
requirement.
Comment: One commenter stated that
it would be desirable to require
application of welding controls only
after determination of HAP in the fume,
but as a compromise, they proposed
application of controls only after
determination of visible fugitive
emissions.
Response: We believe that the
requirement to apply welding
management practices or controls to
minimize emissions from welding ‘‘as
practicable’’ allows significant
flexibility to welding affected sources. If
measures are being implemented that do
not result in any visible emissions, we
believe that sufficient welding
management practices or controls are
already in effect.
Comment: One commenter noted that
sometimes, although rarely, facilities
may perform a small amount of welding
on a component after its construction is
finalized and has been moved outdoors.
According to the commenter, the large
size of some components could make it
difficult, if not impossible, to move
them back inside to perform the
welding. For this reason, the commenter
proposed that EPA revise the regulation
to allow a limited amount of welding,
30 minutes per month, to occur
outdoors. Another commenter noted
that at large facilities, with complex
manufacturing processes, spot welding
may be performed along an assembly
line; they suggested that the rule should
allow for this.
Response: We believe that the
flexibility provided by the language
described above (‘‘as practicable, while
maintaining required weld quality and
using sound welding engineering
principles’’) allows for the operations
the commenters describe. Note that the
rule contains no prohibition against
outdoor welding or welding along an
assembly line, it just requires that you
must implement management practices
to minimize emissions of MFHAP as
practicable.
F. Monitoring
Comment: Several commenters
objected to the requirements that
affected sources demonstrate that the
applicable management practices are
being implemented through the visual
determination of fugitive emissions
using Method 22 and, for some welding
affected sources, Method 9. These
commenters’ objections were based on
the opinion that these requirements
would be overly burdensome and
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unnecessary, especially if EPA is correct
in its assumption that no additional
emissions reductions will take place.
One commenter indicated that facilities
which have previously not been
permitted will not have capabilities to
perform visible emissions
determinations. They added that if
permitted sources are not required to
use these methods, it is unreasonable to
require it of area sources. Another
commenter indicated that these daily
monitoring requirements would be very
burdensome, particularly for welding,
where Method 9 may also be required.
They indicated that the training
required to perform these
determinations may be burdensome,
particularly for small businesses. One
commenter suggested that these
requirements be removed for all types of
affected sources. Another commenter
was more specific to machining metal
fabrication and finishing affected
sources, as they noted that EPA
indicated that HAP emissions from
machining are minimal because of use
of enclosures and cutting liquids.
Response: The proposed rule required
visual determinations of fugitive
emissions using Method 22 from all
types of dry abrasive blasting
operations, all machining operations, all
grinding and polishing operations, and
all welding operations. These
determinations were initially required
to be performed daily, and then could
be reduced to less frequent intervals
(weekly, monthly) if no visual emissions
were present. For welding sources, there
were additional requirements to
conduct opacity measurements using
Method 9 in situations where visible
emissions were identified using Method
22.
The purpose of these visual
determination requirements was to
demonstrate that the specified
management practices were being
implemented to minimize fugitive
MFHAP emissions. These management
practices consist of three basic types: (1)
Requirements to operate equipment
properly (e.g., in accordance with
manufacturer’s specifications); (2)
practices or operating procedures to
minimize emissions (e.g., keep work
areas free of excess MFHAP material);
and (3) requirements to capture
emissions and vent them to a filtration
control device. Upon consideration of
these comments, we have determined
that it is not necessary to perform visual
determinations of fugitive emissions
from operations that are required to
capture emissions and vent them to a
filtration control device. This final rule
requires capture/filtration control for
dry abrasive blasting performed in
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result of this final rule, we believe that
this final rule will assure that the
emission reductions made by the
industry since 1990 will be maintained.
Along with the HAP described above,
there is an undetermined amount of
VOHAP, VOC, PM, and other HAP that
have been co-controlled in the metal
fabrication and finishing processes that
contributed to criteria pollutant
emissions in 1990.
VI. Impacts of the Final Standards
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vented chambers and dry grinding and
dry polishing with machines. Therefore,
we eliminated the visual determination
of fugitive emissions requirements for
these operations. In addition, we agree
with the commenter that visual
determinations for machining
operations is not necessary because the
metal waste produced by the machining
process is composed of relatively large
pieces which immediately fall to the
floor, and because the majority of
machining operations are performed
under cutting oils or lubricants, which
entrain any metal waste. We have
therefore removed these visual
determination requirements for those
affected sources.
Fugitive emissions from abrasive
blasting operations that are not
performed in vented chambers are not
required to be captured and vented to a
filtration control device. We continue to
believe that it is important that visual
determinations be conducted to ensure
that fugitive MFHAP emissions are
minimized via the management
practices. Therefore, this final rule
maintains the requirement to conduct
visual determinations of fugitive
emissions using Method 22 for these
sources.
Fugitive MFHAP emissions from
welding operations are not subject to the
capture/filtration control requirements.
Therefore, we believe it is important
that the proposed visual determinations
be conducted to ensure that fugitive
MFHAP emissions are being minimized.
However, due to our concern with the
impact that these requirements could
have on small businesses, we have
removed the visual determination
requirements for smaller welding
operations that emit less MFHAP.
Specifically, this final rule requires that
welding operations that annually use
2,000 pounds or more of welding rod
containing one or more MFHAP perform
visual determinations. Welding
operations that use less than this
amount of welding rod are subject only
to the GACT management practices.
C. What are the economic impacts?
The only measurable costs
attributable to these final standards are
associated with the monitoring,
recordkeeping, and reporting
requirements. These final standards are
estimated to impact a total of 5,800 area
source facilities. We estimate that over
5,300 of these facilities are small
entities. Our analysis indicates that this
final rule would not impose a
significant adverse impact on any
facilities, large or small since these costs
are approximately 0.01 percent of
revenues.
A. What are the air impacts?
Since 1990, facilities in these nine
metal fabrication and finishing source
categories have reduced their air
impacts by voluntary controls that were
likely motivated by concerns for worker
safety. These controls would have
reduced approximately 122 tons of the
MFHAP (cadmium, chromium, lead,
manganese, and nickel) attributed to
this industry in the 1990 urban HAP
inventory. Although there are no
additional air emission reductions as a
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B. What are the cost impacts?
For all metal fabrication and finishing
processes except painting, all facilities
are expected to be achieving the level of
control required by the final standard.
Therefore, no additional air pollution
control devices or systems would be
required. No capital costs are associated
with this final rule, and no operational
and maintenance costs are expected
because facilities are already following
the manufacturer’s instructions for
operation and maintenance of pollution
control devices and systems. Many of
the management practices required by
this final rule are pollution prevention
and have the co-benefit to provide a cost
savings for facilities.
The annual cost of monitoring,
reporting, and recordkeeping for this
final rule is estimated at approximately
$569 per facility per year after the first
year with an additional $384 per facility
for one-time costs in the first year.
While most of these facilities are small,
the costs are expected to be less than
0.01 percent of revenues. This cost
estimate includes an estimate of 10
hours per year per facility, on the
average, for labor to perform the visible
emissions or opacity tests required by
the rule for up to two affected
operations. This estimate includes
performance of the visible emissions or
opacity test as well as documentation of
the results. The labor estimate also
includes 16 hours for preparation of a
Site-specific Welding Management Plan
(SWMP) by the approximately 60
facilities estimated to require the SWMP
in any one year of compliance.
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D. What are the non-air health,
environmental, and energy impacts?
No detrimental secondary impacts are
expected to occur from the non-painting
sources because all facilities are
currently achieving the GACT level of
control. No facilities would be required
to install and operate new or additional
control devices or systems, or install
and operate monitoring devices or
systems. No additional solid waste
would be generated as a result of the PM
emissions collected and there are no
additional energy impacts associated
with operation of control devices or
monitoring systems for the non-painting
sources.
We expect no increase in generation
of wastewater or other water quality
impacts. None of the control measures
considered for this final rule generates
a wastewater stream. The installation of
spray booths or spray rooms and
enclosed gun washers, and increased
worker training in the proper use and
handling of coating materials should
reduce worker exposure to harmful
chemicals in the workplace. This should
have a positive benefit on worker
health, but this benefit cannot be
quantified in the scope of this
rulemaking.
VII. Statutory and Executive Order
Reviews
A. Executive Order 12866: Regulatory
Planning and Review
This action is not a ‘‘significant
regulatory action’’ under the terms of
Executive Order 12866 (58 FR 51735,
October 4, 1993) and is therefore not
subject to review under the Executive
Order.
B. Paperwork Reduction Act
The information collection
requirements in this rule have been
submitted for approval to the Office of
Management and Budget (OMB) under
the Paperwork Reduction Act, 44 U.S.C.
3501 et seq. The information collection
requirements are not enforceable until
OMB approves them.
The recordkeeping and reporting
requirements in this final rule are based
on the requirements in EPA’s NESHAP
General Provisions (40 CFR part 63,
subpart A). The recordkeeping and
reporting requirements in the General
Provisions are mandatory pursuant to
section 114 of the CAA (42 U.S.C. 7414).
All information other than emissions
data submitted to EPA pursuant to the
information collection requirements for
which a claim of confidentiality is made
is safeguarded according to CAA section
114(c) and the Agency’s implementing
regulations at 40 CFR part 2, subpart B.
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This final NESHAP will require area
sources in the nine metal fabrication
and finishing source categories to
submit an Initial Notification and a
Notification of Compliance Status
according to the requirements in 40 CFR
63.9 of the General Provisions (subpart
A). Records will be required to
demonstrate compliance with operation
and maintenance of capture and control
devices, and other management
practices. The owner or operator of a
metal fabrication and finishing facility
also is subject to notification and
recordkeeping requirements in 40 CFR
63.9 and 63.10 of the General Provisions
(subpart A). Annual certification and
compliance and annual exceedence
reports will be required instead of the
semiannual excess emissions reports
required by the NESHAP General
Provisions.
The annual burden for this
information collection averaged over the
first three years of this ICR is estimated
to be a total of 20,566 labor hours per
year at a cost of $655,501 or
approximately $339 per facility. The
average annual reporting burden is 11
hours per response, with one response
per facility for 1,933 respondents. The
only costs attributable to these final
standards are associated with the
monitoring, recordkeeping, and
reporting requirements. There are no
capital, operating, maintenance, or
purchase of services costs expected as a
result of this final rule.
Although it is possible that some
facilities would initially be required by
this final rule to record the results of
daily visual emissions or opacity
testing, the graduated compliance test
schedule of this final rule allows for
decrease in frequency to quarterly if
emissions are not found. Also, the
requirement for preparation of a SWMP
is expected to result in a maximum of
three exceedences from one percent (58)
of the facilities because of the pollution
prevention focus of the SWMP. Burden
is defined at 5 CFR 1320.3(b).
An agency may not conduct or
sponsor, and a person is not required to
respond to, a collection of information
unless it displays a currently valid OMB
control number. The OMB control
numbers for EPA’s regulations in 40
CFR part 63 are listed in 40 CFR part 9.
When this ICR is approved by OMB, the
Agency will publish a technical
amendment to 40 CFR part 9 in the
Federal Register to display the OMB
control number for the approved
information collection requirements
contained in this final rule.
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C. Regulatory Flexibility Act
The Regulatory Flexibility Act
generally requires an agency to prepare
a regulatory flexibility analysis of any
rule subject to notice and comment
rulemaking requirements under the
Administrative Procedure Act or any
other statute unless the agency certifies
that the rule would not have a
significant economic impact on a
substantial number of small entities.
Small entities include small businesses,
small not-for-profit enterprises, and
small governmental jurisdictions.
For the purposes of assessing the
impacts of this final rule on small
entities, small entity is defined as: (1) A
small business that meets the Small
Business Administration size standards
for small businesses, as defined by the
Small Business Administration’s (SBA)
regulations at 13 CFR 121.201; (2) a
small governmental jurisdiction that is a
government of a city, county, town,
school district, or special district with a
population of less than 50,000; and (3)
a small organization that is any not-forprofit enterprise which is independently
owned and operated and is not
dominant in its field.
After considering the economic
impacts of this final rule on small
entities, I certify that this action will not
have a significant economic impact on
a substantial number of small entities.
This final rule is estimated to impact a
total of 5,800 area source metal
fabrication and finishing facilities; over
5,300 of these facilities are estimated to
be small entities. We have determined
that small entity compliance costs, as
assessed by the facilities’ cost-to-sales
ratio, are expected to be less than 0.01
percent. The analysis also shows that
none of the small entities would incur
economic impacts exceeding three
percent of its revenue. Although this
final rule contains requirements for new
area sources, we are not aware of any
new area sources being constructed now
or planned in the next 3 years, and
consequently, we did not estimate any
impacts for new sources.
Although this final rule will not have
a significant economic impact on a
substantial number of small entities,
EPA nonetheless has tried to reduce the
impact of this final rule on small
entities. The standards represent
practices and controls that are common
throughout the sources engaged in metal
fabrication and finishing. The standards
also require minimal amount of
recordkeeping and reporting needed to
demonstrate and verify compliance.
These standards were developed based
on information obtained from small
businesses in our surveys, consultation
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with small business representatives on
the state and national level, and
industry representatives that are
affiliated with small businesses.
D. Unfunded Mandates Reform Act
Title II of the Unfunded Mandates
Reform Act of 1995 (UMRA), Public
Law 104–4, establishes requirements for
Federal agencies to assess the effects of
their regulatory actions on state, local,
and tribal governments and the private
sector. Under section 202 of the UMRA,
EPA generally must prepare a written
statement, including a cost-benefit
analysis, for proposed and final rules
with ‘‘Federal mandates’’ that may
result in expenditures by state, local,
and tribal governments, in the aggregate,
or by the private sector, of $100 million
or more in any one year. Before
promulgating an EPA rule for which a
written statement is needed, section 205
of the UMRA generally requires EPA to
identify and consider a reasonable
number of regulatory alternatives and
adopt the least costly, most costeffective, or least burdensome
alternative that achieves the objectives
of the rule. The provisions of section
205 do not apply when they are
inconsistent with applicable law.
Moreover, section 205 allows EPA to
adopt an alternative other than the least
costly, most cost-effective, or least
burdensome alternative if the
Administrator publishes with this final
rule an explanation why that alternative
was not adopted. Before EPA establishes
any regulatory requirements that may
significantly or uniquely affect small
governments, including tribal
governments, it must have developed
under section 203 of the UMRA a small
government agency plan. The plan must
provide for notifying potentially
affected small governments, enabling
officials of affected small governments
to have meaningful and timely input in
the development of EPA regulatory
proposals with significant Federal
intergovernmental mandates, and
informing, educating, and advising
small governments on compliance with
the regulatory requirements.
This final rule contains no Federal
mandates (under the regulatory
provisions of Title II of the UMRA) for
state, local, or tribal governments or of
the private sector. This final rule is not
expected to impact state, local, or tribal
governments. Thus, this final rule is not
subject to the requirements of sections
202 and 205 of the UMRA. EPA has
determined that this final rule contains
no regulatory requirements that might
significantly or uniquely affect small
governments. This final rule contains no
requirements that apply to such
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governments, and impose no obligations
upon them. Therefore, this final rule is
not subject to section 203 of the UMRA.
E. Executive Order 13132: Federalism
Executive Order 13132 (64 FR 43255,
August 10, 1999) requires EPA to
develop an accountable process to
ensure ‘‘meaningful and timely input by
state and local officials in the
development of regulatory policies that
have federalism implications.’’ ‘‘Policies
that have federalism implications’’ is
defined in the Executive Order to
include regulations that have
‘‘substantial direct effects on the states,
on the relationship between the national
government and the states, or on the
distribution of power and
responsibilities among the various
levels of government.’’
This final rule does not have
federalism implications. It will not have
substantial direct effects on the states,
on the relationship between the national
government and the states, or on the
distribution of power and
responsibilities among the various
levels of government, as specified in
Executive Order 13132. This final rule
does not impose any requirements on
state and local governments. Thus,
Executive Order 13132 does not apply
to this final rule. In the spirit of
Executive Order 13132, and consistent
with EPA policy to promote
communications between EPA and state
and local governments, EPA specifically
solicited comment on the proposed rule
from state and local officials.
F. Executive Order 13175: Consultation
and Coordination With Indian Tribal
Governments
Executive Order 13175 (65 FR 67249,
November 6, 2000), requires EPA to
develop an accountable process to
ensure ‘‘meaningful and timely input by
tribal officials in the development of
regulatory policies that have tribal
implications.’’ This final rule does not
have tribal implications, as specified in
Executive Order 13175. This final rule
imposes no requirements on tribal
governments. Thus, Executive Order
13175 does not apply to this rule
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G. Executive Order 13045: Protection of
Children From Environmental Health
and Safety Risks
EPA interprets Executive Order 13045
(62 FR 19885, April 23, 1997) as
applying to those regulatory actions that
concern health or safety risks, such that
the analysis required under section 5–
501 of the Order has the potential to
influence the regulation. This action is
not subject to Executive Order 13045
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because it is based solely on technology
performance.
H. Executive Order 13211: Actions
Concerning Regulations That
Significantly Affect Energy Supply,
Distribution, or Use
This final rule is not subject to
Executive Order 13211, ‘‘Actions
Concerning Regulations That
Significantly Affect Energy Supply,
Distribution, or Use’’ (66 FR 28355, May
22, 2001) because it is not a significant
regulatory action under Executive Order
12866.
I. National Technology Transfer
Advancement Act
Section 12(d) of the National
Technology Transfer and Advancement
Act of 1995 (‘‘NTTAA’’), Public Law No.
104–113 (15 U.S.C. 272 note) directs
EPA to use voluntary consensus
standards (VCS) in its regulatory
activities unless to do so would be
inconsistent with applicable law or
otherwise impractical. Voluntary
consensus standards are technical
standards (e.g., materials specifications,
test methods, sampling procedures, and
business practices) that are developed or
adopted by voluntary consensus
standards bodies. NTTAA directs EPA
to provide Congress, through OMB,
explanations when the Agency decides
not to use available and applicable
voluntary consensus standards.
This action involves technical
standards. The Agency conducted a
search to identify potentially applicable
VCS. No VCS were identified.
Therefore, we are citing ASHRAE
Method 52.1, ‘‘Gravimetric and DustSpot Procedures for Testing AirCleaning Devices Used in General
Ventilation for Removing Particulate
Matter, June 4, 1992,’’ to measure paint
booth filter efficiency and to measure
the control efficiency of paint overspray
arrestors with spray-applied paintings.
This method will enable owner/
operators to determine their facility’s
compliance with the spray booth filter
requirement of this rule.
We are also using two methods from
the California South Coast Air Quality
Management District: ‘‘Spray Equipment
Transfer Efficiency Test Procedure for
Equipment User, May 24, 1989,’’ and
‘‘Guidelines for Demonstrating
Equivalency with District Approved
Transfer Efficient Spray Guns,
September 26, 2002,’’ as methods to
demonstrate the equivalency of spray
gun transfer efficiency for spray guns
that do not meet the definition of HVLP,
airless spray, or electrostatic spray.
These methods will enable owner/
operators to determine their facility’s
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42999
compliance with the HVLP requirement
of this rule.
Under § 63.7(f) and § 63.8(f) of subpart
A of the General Provisions, a source
may apply to EPA for permission to use
alternative test methods or alternative
monitoring requirements in place of any
required testing methods, performance
specifications, or procedures.
J. Executive Order 12898: Federal
Actions to Address Environmental
Justice in Minority Populations and
Low-Income Populations
Executive Order 12898 (59 FR 7629,
February 16, 1994) establishes Federal
executive policy on environmental
justice. Its main provision directs
Federal agencies, to the greatest extent
practicable and permitted by law, to
make environmental justice part of their
mission by identifying and addressing,
as appropriate, disproportionately high
and adverse human health or
environmental effects of their programs,
policies, and activities on minority
populations and low-income
populations in the United States.
EPA has determined that this final
rule will not have disproportionately
high and adverse human health or
environmental effects on minority or
low-income populations because it
increases the level of environmental
protection for all affected populations
without having any disproportionately
high and adverse human health or
environmental effects on any
population, including any minority or
low-income population. This final rule
establishes national standards for nine
area source categories.
K. Congressional Review Act
The Congressional Review Act, 5
U.S.C. 801, et seq., as added by the
Small Business Regulatory Enforcement
Fairness Act of 1996, generally provides
that before a rule may take effect, the
agency promulgating the rule must
submit a rule report, which includes a
copy of the rule, to each House of
Congress and to the Comptroller General
of the United States. EPA will submit a
report containing this final rule and
other required information to the U.S.
Senate, the U.S. House of
Representatives, and the Comptroller
General of the United States prior to
publication of this final rule in the
Federal Register. A major rule cannot
take effect until 60 days after it is
published in the Federal Register. This
action is not a ’’major rule’’ as defined
by 5 U.S.C. 804(2). This final rule will
be effective on July 23, 2008.
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List of Subjects in 40 CFR Part 63
63.11515
Environmental protection, Air
pollution control, Hazardous
substances, Incorporations by reference,
Reporting and recordkeeping
requirements.
Standards and Compliance Requirements
63.11516 What are my standards and
management practices?
63.11517 What are my monitoring
requirements?
63.11518 [Reserved]
63.11519 What are my notification,
recordkeeping, and reporting
requirements?
63.11520 [Reserved]
Dated: June 13, 2008.
Stephen L. Johnson,
Administrator.
For the reasons stated in the preamble,
title 40, chapter I of the Code of Federal
Regulations is amended as follows:
I
PART 63—[AMENDED]
1. The authority citation for part 63
continues to read as follows:
I
Authority: 42 U.S.C. 7401, et seq.
Subpart A—[Amended]
2. Section 63.14 is amended as
follows:
I a. By removing the heading in
paragraph (d) introductory text.
I b. By revising paragraphs (d)(7) and
(8).
I c. By revising paragraph (l)(1)
I
§ 63.14
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*
*
*
*
(d) * * *
(7) California South Coast Air Quality
Management District’s ‘‘Spray
Equipment Transfer Efficiency Test
Procedure for Equipment User, May 24,
1989,’’ IBR approved for § 63.11173(e)
and § 63.11516(d).
(8) California South Coast Air Quality
Management District’s ‘‘Guidelines for
Demonstrating Equivalency with
District Approved Transfer Efficient
Spray Guns, September 26, 2002,’’
Revision 0, IBR approved for
§§ 63.11173(e) and 63.11516(d).
*
*
*
*
*
(l) * * *
(1) American Society of Heating,
Refrigerating, and Air Conditioning
Engineers Method 52.1, ‘‘Gravimetric
and Dust-Spot Procedures for Testing
Air-Cleaning Devices Used in General
Ventilation for Removing Particulate
Matter, June 4, 1992,’’ IBR approved for
§§ 63.11173(e) and 63.11516(d).
*
*
*
*
*
I 3. Part 63 is amended by adding
subpart XXXXXX consisting of
§§ 63.11514 through 63.11523 and
tables 1 through 2 to read as follows:
Subpart XXXXXX—National Emission
Standards for Hazardous Air Pollutants
Area Source Standards for Nine Metal
Fabrication and Finishing Source
Categories
Applicability and Compliance Dates
63.11514 Am I subject to this subpart?
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Other Requirements and Information
63.11521 Who implements and enforces
this subpart?
63.11522 What definitions apply to this
subpart?
63.11523 What General Provisions apply to
this subpart?
Table 1 to Subpart XXXXXX of Part 63—
Description of Source Categories
Affected by this Subpart
Table 2 to Subpart XXXXXX of Part 63—
Applicability of General Provisions to
Metal Fabrication or Finishing Area
Sources
Subpart XXXXXX—National Emission
Standards for Hazardous Air Pollutants
Area Source Standards for Nine Metal
Fabrication and Finishing Source
Categories
Incorporations by reference.
*
What are my compliance dates?
Applicability and Compliance Dates
§ 63.11514
Am I subject to this subpart?
(a) You are subject to this subpart if
you own or operate an area source that
is primarily engaged in the operations in
one of the nine source categories listed
in paragraphs (a)(1) through (9) of this
section. Descriptions of these source
categories are shown in Table 1 of this
subpart. ‘‘Primarily engaged’’ is defined
in § 63.11522, ‘‘What definitions apply
to this subpart?’’
(1) Electrical and Electronic
Equipment Finishing Operations;
(2) Fabricated Metal Products;
(3) Fabricated Plate Work (Boiler
Shops);
(4) Fabricated Structural Metal
Manufacturing;
(5) Heating Equipment, except
Electric;
(6) Industrial Machinery and
Equipment Finishing Operations;
(7) Iron and Steel Forging;
(8) Primary Metal Products
Manufacturing; and
(9) Valves and Pipe Fittings.
(b) The provisions of this subpart
apply to each new and existing affected
source listed and defined in paragraphs
(b)(1) through (5) of this section if you
use materials that contain or have the
potential to emit metal fabrication or
finishing metal HAP (MFHAP), defined
to be the compounds of cadmium,
chromium, lead, manganese, and nickel,
or any of these metals in the elemental
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form with the exception of lead.
Materials that contain MFHAP are
defined to be materials that contain
greater than 0.1 percent for carcinogens,
as defined by OSHA at 29 CFR
1910.1200(d)(4), and greater than 1.0
percent for noncarcinogens. For the
MFHAP, this corresponds to materials
that contain cadmium, chromium, lead,
or nickel in amounts greater than or
equal to 0.1 percent by weight (of the
metal), and materials that contain
manganese in amounts greater than or
equal to 1.0 percent by weight (of the
metal), as shown in formulation data
provided by the manufacturer or
supplier, such as the Material Safety
Data Sheet for the material.
(1) A dry abrasive blasting affected
source is the collection of all equipment
and activities necessary to perform dry
abrasive blasting operations which use
materials that contain MFHAP or that
have the potential to emit MFHAP.
(2) A machining affected source is the
collection of all equipment and
activities necessary to perform
machining operations which use
materials that contain MFHAP, as
defined in § 63.11522, ‘‘What
definitions apply to this subpart?’’, or
that have the potential to emit MFHAP.
(3) A dry grinding and dry polishing
with machines affected source is the
collection of all equipment and
activities necessary to perform dry
grinding and dry polishing with
machines operations which use
materials that contain MFHAP, as
defined in § 63.11522, ‘‘What
definitions apply to this subpart?’’, or
have the potential to emit MFHAP.
(4) A spray painting affected source is
the collection of all equipment and
activities necessary to perform sprayapplied painting operations using paints
which contain MFHAP. A spray
painting affected source includes all
equipment used to apply cleaning
materials to a substrate to prepare it for
paint application (surface preparation)
or to remove dried paint; to apply a
paint to a substrate (paint application)
and to dry or cure the paint after
application; or to clean paint operation
equipment (equipment cleaning).
Affected source(s) subject to the
requirements of this paragraph are not
subject to the miscellaneous surface
coating provisions of subpart HHHHHH
of this part, ‘‘National Emission
Standards for Hazardous Air Pollutants:
Paint Stripping and Miscellaneous
Surface Coating Operations at Area
Sources.’’
(5) A welding affected source is the
collection of all equipment and
activities necessary to perform welding
operations which use materials that
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contain MFHAP, as defined in
§ 63.11522, ‘‘What definitions apply to
this subpart?’’, or have the potential to
emit MFHAP.
(c) An affected source is existing if
you commenced construction or
reconstruction of the affected source, as
defined in § 63.2, ‘‘General Provisions’’
to part 63, before April 3, 2008.
(d) An affected source is new if you
commenced construction or
reconstruction of the affected source, as
defined in § 63.2, ‘‘General Provisions’’
to part 63, on or after April 3, 2008.
(e) This subpart does not apply to
research or laboratory facilities, as
defined in section 112(c)(7) of the Clean
Air Act (CAA).
(f) This subpart does not apply to tool
or equipment repair operations, facility
maintenance, or quality control
activities as defined in § 63.11522,
‘‘What definitions apply to this
subpart?’’
(g) This subpart does not apply to
operations performed on site at
installations owned or operated by the
Armed Forces of the United States
(including the Coast Guard and the
National Guard of any such state), the
National Aeronautics and Space
Administration, or the National Nuclear
Security Administration.
(h) This subpart does not apply to
operations that produce military
munitions, as defined in § 63.11522,
‘‘What definitions apply to this
subpart?’’, manufactured by or for the
Armed Forces of the United States
(including the Coast Guard and the
National Guard of any such state), or
equipment directly and exclusively
used for the purposes of transporting
military munitions.
(i) You are exempt from the obligation
to obtain a permit under 40 CFR part 70
or 40 CFR part 71, provided you are not
otherwise required by law to obtain a
permit under 40 CFR 70.3(a) or 40 CFR
71.3(a). Notwithstanding the previous
sentence, you must continue to comply
with the provisions of this subpart.
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§ 63.11515
dates?
What are my compliance
(a) If you own or operate an existing
affected source, you must achieve
compliance with the applicable
provisions in this subpart by July 25,
2011.
(b) If you own or operate a new
affected source, you must achieve
compliance with the applicable
provisions in this subpart by July 23,
2008, or upon startup of your affected
source, whichever is later.
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Standards and Compliance
Requirements
§ 63.11516 What are my standards and
management practices?
(a) Dry abrasive blasting standards. If
you own or operate a new or existing
dry abrasive blasting affected source,
you must comply with the requirements
in paragraphs (a)(1) through (3) of this
section, as applicable, for each dry
abrasive blasting operation that uses
materials that contain MFHAP, as
defined in § 63.11522, ‘‘What
definitions apply to this subpart?’’, or
has the potential to emit MFHAP. These
requirements do not apply when
abrasive blasting operations are being
performed that do not use any materials
containing MFHAP or do not have the
potential to emit MFHAP.
(1) Standards for dry abrasive blasting
of objects performed in totally enclosed
and unvented blast chambers. If you
own or operate a new or existing dry
abrasive blasting affected source which
consists of an abrasive blasting chamber
that is totally enclosed and unvented, as
defined in § 63.11522, ‘‘What
definitions apply to this subpart?’’, you
must implement management practices
to minimize emissions of MFHAP.
These management practices are the
practices specified in paragraph (a)(1)(i)
and (ii) of this section.
(i) You must minimize dust
generation during emptying of abrasive
blasting enclosures; and
(ii) You must operate all equipment
associated with dry abrasive blasting
operations according to the
manufacturer’s instructions.
(2) Standards for dry abrasive blasting
of objects performed in vented
enclosures. If you own or operate a new
or existing dry abrasive blasting affected
source which consists of a dry abrasive
blasting operation which has a vent
allowing any air or blast material to
escape, you must comply with the
requirements in paragraphs (a)(2)(i) and
(ii) of this section. Dry abrasive blasting
operations for which the items to be
blasted exceed 8 feet (2.4 meters) in any
dimension, may be performed subject to
the requirements in paragraph (a)(3) of
this section.
(i) You must capture emissions and
vent them to a filtration control device.
You must operate the filtration control
device according to manufacturer’s
instructions, and you must demonstrate
compliance with this requirement by
maintaining a record of the
manufacturer’s specifications for the
filtration control devices, as specified by
the requirements in § 63.11519(c)(4),
‘‘What are my notification,
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43001
recordkeeping, and reporting
requirements?’’
(ii) You must implement the
management practices to minimize
emissions of MFHAP as specified in
paragraphs (a)(2)(ii)(A) through (C) of
this section.
(A) You must take measures necessary
to minimize excess dust in the
surrounding area to reduce MFHAP
emissions, as practicable; and
(B) You must enclose dusty abrasive
material storage areas and holding bins,
seal chutes and conveyors that transport
abrasive materials; and
(C) You must operate all equipment
associated with dry abrasive blasting
operations according to manufacturer’s
instructions.
(3) Standards for dry abrasive blasting
of objects greater than 8 feet (2.4 meters)
in any one dimension. If you own or
operate a new or existing dry abrasive
blasting affected source which consists
of a dry abrasive blasting operation
which is performed on objects greater
than 8 feet (2.4 meters) in any one
dimension, you may implement
management practices to minimize
emissions of MFHAP as specified in
paragraph (a)(3)(i) of this section instead
of the practices required by paragraph
(a)(2) of this section. You must
demonstrate that management practices
are being implemented by complying
with the requirements in paragraphs
(a)(3)(ii) through (iv) of this section.
(i) Management practices for dry
abrasive blasting of objects greater than
8 feet (2.4 meters) in any one dimension
are specified in paragraphs (a)(3)(i)(A)
through (E) of this section.
(A) You must take measures necessary
to minimize excess dust in the
surrounding area to reduce MFHAP
emissions, as practicable; and
(B) You must enclose abrasive
material storage areas and holding bins,
seal chutes and conveyors that transport
abrasive material; and
(C) You must operate all equipment
associated with dry abrasive blasting
operations according to manufacturer’s
instructions; and
(D) You must not re-use dry abrasive
blasting media unless contaminants
(i.e., any material other than the base
metal, such as paint residue) have been
removed by filtration or screening, and
the abrasive material conforms to its
original size; and
(E) Whenever practicable, you must
switch from high particulate matter
(PM)-emitting blast media (e.g., sand) to
low PM-emitting blast media (e.g.,
crushed glass, specular hematite, steel
shot, aluminum oxide), where PM is a
surrogate for MFHAP.
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(ii) You must perform visual
determinations of fugitive emissions, as
specified in § 63.11517(b), ‘‘What are
my monitoring requirements?’’,
according to paragraphs (a)(3)(ii)(A) or
(B) of this section, as applicable.
(A) For abrasive blasting of objects
greater than 8 feet (2.4 meters) in any
one dimension that is performed
outdoors, you must perform visual
determinations of fugitive emissions at
the fenceline or property border nearest
to the outdoor dry abrasive blasting
operation.
(B) For abrasive blasting of objects
greater than 8 feet (2.4 meters) in any
one dimension that is performed
indoors, you must perform visual
determinations of fugitive emissions at
the primary vent, stack, exit, or opening
from the building containing the
abrasive blasting operations.
(iii) You must keep a record of all
visual determinations of fugitive
emissions along with any corrective
action taken in accordance with the
requirements in § 63.11519(c)(2), ‘‘What
are my notification, recordkeeping, and
reporting requirements?’’
(iv) If visible fugitive emissions are
detected, you must perform corrective
actions until the visible fugitive
emissions are eliminated, at which time
you must comply with the requirements
in paragraphs (a)(3)(iv)(A) and (B) of
this section.
(A) You must perform a follow-up
inspection for visible fugitive emissions
in accordance with § 63.11517(a),
‘‘Monitoring Requirements.’’
(B) You must report all instances
where visible emissions are detected,
along with any corrective action taken
and the results of subsequent follow-up
inspections for visible emissions, with
your annual certification and
compliance report as required by
§ 63.11519(b)(5), ‘‘Notification,
recordkeeping, and reporting
requirements.’’
(b) Standards for machining. If you
own or operate a new or existing
machining affected source, you must
implement management practices to
minimize emissions of MFHAP as
specified in paragraph (b)(1) and (2) of
this section for each machining
operation that uses materials that
contain MFHAP, as defined in
§ 63.11522, ‘‘What definitions apply to
this subpart?’’, or has the potential to
emit MFHAP. These requirements do
not apply when machining operations
are being performed that do not use any
materials containing MFHAP and do not
have the potential to emit MFHAP.
(1) You must take measures necessary
to minimize excess dust in the
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surrounding area to reduce MFHAP
emissions, as practicable; and
(2) You must operate all equipment
associated with machining according to
manufacturer’s instructions.
(c) Standards for dry grinding and dry
polishing with machines. If you own or
operate a new or existing dry grinding
and dry polishing with machines
affected source, you must comply with
the requirements of paragraphs (c)(1)
and (2) of this section for each dry
grinding and dry polishing with
machines operation that uses materials
that contain MFHAP, as defined in
§ 63.11522, ‘‘What definitions apply to
this subpart?’’, or has the potential to
emit MFHAP. These requirements do
not apply when dry grinding and dry
polishing operations are being
performed that do not use any materials
containing MFHAP and do not have the
potential to emit MFHAP.
(1) You must capture emissions and
vent them to a filtration control device.
You must demonstrate compliance with
this requirement by maintaining a
record of the manufacturer’s
specifications for the filtration control
devices, as specified by the
requirements in § 63.11519(c)(4),
‘‘Notification, recordkeeping, and
reporting Requirements.’’
(2) You must implement management
practices to minimize emissions of
MFHAP as specified in paragraphs
(c)(2)(i) and (ii) of this section.
(i) You must take measures necessary
to minimize excess dust in the
surrounding area to reduce MFHAP
emissions, as practicable;
(ii) You must operate all equipment
associated with the operation of dry
grinding and dry polishing with
machines, including the filtration
control device, according to
manufacturer’s instructions.
(d) Standards for control of MFHAP in
spray painting. If you own or operate a
new or existing spray painting affected
source, as defined in § 63.11514 (b)(4),
‘‘Am I subject to this subpart?,’’ you
must implement the management
practices in paragraphs (d)(1) through
(9) of this section when a spray-applied
paint that contains MFHAP is being
applied. These requirements do not
apply when spray-applied paints that do
not contain MFHAP are being applied.
(1) Standards for spray painting for
MFHAP control. All spray-applied
painting of objects must meet the
requirements of paragraphs (d)(1)(i)
through (iii) of this section. These
requirements do not apply to affected
sources located at Fabricated Structural
Metal Manufacturing facilities, as
described in Table 1, ‘‘Description of
Source Categories Affected by this
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Subpart,’’ or affected sources that spray
paint objects greater than 15 feet (4.57
meters), that are not spray painted in
spray booths or spray rooms.
(i) Spray booths or spray rooms must
have a full roof, at least two complete
walls, and one or two complete side
curtains or other barrier material so that
all four sides are covered. The spray
booths or spray rooms must be
ventilated so that air is drawn into the
booth and leaves only though the filter.
The roof may contain narrow slots for
connecting fabricated products to
overhead cranes, and/or for cords or
cables.
(ii) All spray booths or spray rooms
must be fitted with a type of filter
technology that is demonstrated to
achieve at least 98 percent capture of
MFHAP. The procedure used to
demonstrate filter efficiency must be
consistent with the American Society of
Heating, Refrigerating, and AirConditioning Engineers (ASHRAE)
Method 52.1, ‘‘Gravimetric and DustSpot Procedures for Testing AirCleaning Devices Used in General
Ventilation for Removing Particulate
Matter, June 4, 1992’’ (incorporated by
reference, see § 63.14). The test coating
for measuring filter efficiency shall be a
high-solids bake enamel delivered at a
rate of at least 135 grams per minute
from a conventional (non-High Volume
Low Pressure) air-atomized spray gun
operating at 40 psi air pressure; the air
flow rate across the filter shall be 150
feet per minute. Owners and operators
may use published filter efficiency data
provided by filter vendors to
demonstrate compliance with this
requirement and are not required to
perform this measurement.
(iii) You must perform regular
inspection and replacement of the filters
in all spray booths or spray rooms
according to manufacturer’s
instructions, and maintain
documentation of these activities, as
detailed in § 63.11519(c)(5),
‘‘Notification, recordkeeping, and
reporting requirements.’’
(iv) As an alternative compliance
requirement, spray booths or spray
rooms equipped with a water curtain,
called ‘‘waterwash’’ or ‘‘waterspray’’
booths or spray rooms that are operated
and maintained according to the
manufacturer’s specifications and that
achieve at least 98 percent control of
MFHAP, may be used in lieu of the
spray booths or spray rooms
requirements of paragraphs (d)(1)(i)
through (iii) of this section.
(2) Standards for spray painting
application equipment of all objects
painted for MFHAP control. All paints
applied via spray-applied painting must
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be applied with a high-volume, lowpressure (HVLP) spray gun, electrostatic
application, airless spray gun, airassisted airless spray gun, or an
equivalent technology that is
demonstrated to achieve transfer
efficiency comparable to one of these
spray gun technologies for a comparable
operation, and for which written
approval has been obtained from the
Administrator. The procedure used to
demonstrate that spray gun transfer
efficiency is equivalent to that of an
HVLP spray gun must be equivalent to
the California South Coast Air Quality
Management District’s ‘‘Spray
Equipment Transfer Efficiency Test
Procedure for Equipment User, May 24,
1989’’ and ‘‘Guidelines for
Demonstrating Equivalency with
District Approved Transfer Efficient
Spray Guns, September 26, 2002’’,
Revision 0 (incorporated by reference,
see § 63.14).
(3) Spray system recordkeeping. You
must maintain documentation of the
HVLP or other high transfer efficiency
spray paint delivery methods, as
detailed in § 63.11519(c)(7),
‘‘Notification, recordkeeping, and
reporting requirements.’’
(4) Spray gun cleaning. All cleaning of
paint spray guns must be done with
either non-HAP gun cleaning solvents,
or in such a manner that an atomized
mist of spray of gun cleaning solvent
and paint residue is not created outside
of a container that collects the used gun
cleaning solvent. Spray gun cleaning
may be done with, for example, by hand
cleaning of parts of the disassembled
gun in a container of solvent, by
flushing solvent through the gun
without atomizing the solvent and paint
residue, or by using a fully enclosed
spray gun washer. A combination of
these non-atomizing methods may also
be used.
(5) Spray painting worker
certification. All workers performing
painting must be certified that they have
completed training in the proper spray
application of paints and the proper
setup and maintenance of spray
equipment. The minimum requirements
for training and certification are
described in paragraph (d)(6) of this
section. The spray application of paint
is prohibited by persons who are not
certified as having completed the
training described in paragraph (d)(6) of
this section. The requirements of this
paragraph do not apply to the students
of an accredited painting training
program who are under the direct
supervision of an instructor who meets
the requirements of this paragraph. The
requirements of this paragraph do not
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apply to operators of robotic or
automated painting operations.
(6) Spray painting training program
content. Each owner or operator of an
affected spray painting affected source
must ensure and certify that all new and
existing personnel, including contract
personnel, who spray apply paints are
trained in the proper application of
paints as required by paragraph (d)(5) of
this section. The training program must
include, at a minimum, the items listed
in paragraphs (d)(6)(i) through (iii) of
this section.
(i) A list of all current personnel by
name and job description who are
required to be trained;
(ii) Hands-on, or in-house or external
classroom instruction that addresses, at
a minimum, initial and refresher
training in the topics listed in
paragraphs (d)(6)(ii)(A) through (D) of
this section.
(A) Spray gun equipment selection,
set up, and operation, including
measuring paint viscosity, selecting the
proper fluid tip or nozzle, and achieving
the proper spray pattern, air pressure
and volume, and fluid delivery rate.
(B) Spray technique for different types
of paints to improve transfer efficiency
and minimize paint usage and
overspray, including maintaining the
correct spray gun distance and angle to
the part, using proper banding and
overlap, and reducing lead and lag
spraying at the beginning and end of
each stroke.
(C) Routine spray booth and filter
maintenance, including filter selection
and installation.
(D) Environmental compliance with
the requirements of this subpart.
(iii) A description of the methods to
be used at the completion of initial or
refresher training to demonstrate,
document, and provide certification of
successful completion of the required
training. Alternatively, owners and
operators who can show by
documentation or certification that a
painter’s work experience and/or
training has resulted in training
equivalent to the training required in
paragraph (d)(6)(ii) of this section are
not required to provide the initial
training required by that paragraph to
these painters.
(7) Records of spray painting training.
You must maintain records of employee
training certification for use of HVLP or
other high transfer efficiency spray
paint delivery methods as detailed in
§ 63.11519(c)(8), ‘‘Notification,
recordkeeping, and reporting
requirements.’’
(8) Spray painting training dates. As
required by paragraph (d)(5) of this
section, all new and existing personnel
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at an affected spray painting affected
source, including contract personnel,
who spray apply paints must be trained
by the dates specified in paragraphs
(d)(8)(i) and (ii) of this section.
(i) If your source is a new source, all
personnel must be trained and certified
no later than January 20, 2009, 180 days
after startup, or 180 days after hiring,
whichever is later. Training that was
completed within 5 years prior to the
date training is required, and that meets
the requirements specified in paragraph
(d)(6)(ii) of this section satisfies this
requirement and is valid for a period not
to exceed 5 years after the date the
training is completed.
(ii) If your source is an existing
source, all personnel must be trained
and certified no later than July 25, 2011,
or 180 days after hiring, whichever is
later. Worker training that was
completed within 5 years prior to the
date training is required, and that meets
the requirements specified in paragraph
(d)(6)(ii) of this section, satisfies this
requirement and is valid for a period not
to exceed 5 years after the date the
training is completed.
(9) Duration of training validity.
Training and certification will be valid
for a period not to exceed 5 years after
the date the training is completed. All
personnel must receive refresher
training that meets the requirements of
this section and be re-certified every 5
years.
(e) [Reserved]
(f) Standards for welding. If you own
or operate a new or existing welding
affected source, you must comply with
the requirements in paragraphs (f)(1)
and (2) of this section for each welding
operation that uses materials that
contain MFHAP, as defined in
§ 63.11522, ‘‘What definitions apply to
this subpart?’’, or has the potential to
emit MFHAP. If your welding affected
source uses 2,000 pounds or more per
year of welding rod containing one or
more MFHAP (calculated on a rolling
12-month basis), you must demonstrate
that management practices or fume
control measures are being implemented
by complying with the requirements in
paragraphs (f)(3) through (8) of this
section. The requirements in paragraphs
(f)(1) through (8) of this section do not
apply when welding operations are
being performed that do not use any
materials containing MFHAP or do not
have the potential to emit MFHAP.
(1) You must operate all equipment,
capture, and control devices associated
with welding operations according to
manufacturer’s instructions. You must
demonstrate compliance with this
requirement by maintaining a record of
the manufacturer’s specifications for the
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capture and control devices, as specified
by the requirements in § 63.11519(c)(4),
‘‘Notification, recordkeeping, and
reporting requirements.’’
(2) You must implement one or more
of the management practices specified
in paragraphs (f)(2)(i) through (v) of this
section to minimize emissions of
MFHAP, as practicable, while
maintaining the required welding
quality through the application of sound
engineering judgment.
(i) Use welding processes with
reduced fume generation capabilities
(e.g., gas metal arc welding (GMAW)—
also called metal inert gas welding
(MIG));
(ii) Use welding process variations
(e.g., pulsed current GMAW), which can
reduce fume generation rates;
(iii) Use welding filler metals,
shielding gases, carrier gases, or other
process materials which are capable of
reduced welding fume generation;
(iv) Optimize welding process
variables (e.g., electrode diameter,
voltage, amperage, welding angle, shield
gas flow rate, travel speed) to reduce the
amount of welding fume generated; and
(v) Use a welding fume capture and
control system, operated according to
the manufacturer’s specifications.
(3) Tier 1 compliance requirements
for welding. You must perform visual
determinations of welding fugitive
emissions as specified in § 63.11517(b),
‘‘Monitoring requirements,’’ at the
primary vent, stack, exit, or opening
from the building containing the
welding operations. You must keep a
record of all visual determinations of
fugitive emissions along with any
corrective action taken in accordance
with the requirements in
§ 63.11519(c)(2), ‘‘Notification,
recordkeeping, and reporting
requirements.’’
(4) Requirements upon initial
detection of visible emissions from
welding. If visible fugitive emissions are
detected during any visual
determination required in paragraph
(f)(3) of this section, you must comply
with the requirements in paragraphs
(f)(4)(i) and (ii) of this section.
(i) Perform corrective actions that
include, but are not limited to,
inspection of welding fume sources, and
evaluation of the proper operation and
effectiveness of the management
practices or fume control measures
implemented in accordance with
paragraph (f)(2) of this section. After
completing such corrective actions, you
must perform a follow-up inspection for
visible fugitive emissions in accordance
with § 63.11517(a), ‘‘Monitoring
Requirements,’’ at the primary vent,
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Jkt 214001
stack, exit, or opening from the building
containing the welding operations.
(ii) Report all instances where visible
emissions are detected, along with any
corrective action taken and the results of
subsequent follow-up inspections for
visible emissions, and submit with your
annual certification and compliance
report as required by § 63.11519(b)(5),
‘‘Notification, recordkeeping, and
reporting requirements.’’
(5) Tier 2 requirements upon
subsequent detection of visible
emissions. If visible fugitive emissions
are detected more than once during any
consecutive 12 month period
(notwithstanding the results of any
follow-up inspections), you must
comply with paragraphs (f)(5)(i) through
(iv) of this section.
(i) Within 24 hours of the end of the
visual determination of fugitive
emissions in which visible fugitive
emissions were detected, you must
conduct a visual determination of
emissions opacity, as specified in
§ 63.11517(c), ‘‘Monitoring
requirements,’’ at the primary vent,
stack, exit, or opening from the building
containing the welding operations.
(ii) In lieu of the requirement of
paragraph (f)(3) of this section to
perform visual determinations of
fugitive emissions with EPA Method 22,
you must perform visual determinations
of emissions opacity in accordance with
§ 63.11517(d), ‘‘Monitoring
Requirements,’’ using EPA Method 9, at
the primary vent, stack, exit, or opening
from the building containing the
welding operations.
(iii) You must keep a record of each
visual determination of emissions
opacity performed in accordance with
paragraphs (f)(5)(i) or (ii) of this section,
along with any subsequent corrective
action taken, in accordance with the
requirements in § 63.11519(c)(3),
‘‘Notification, recordkeeping, and
reporting requirements.’’
(iv) You must report the results of all
visual determinations of emissions
opacity performed in accordance with
paragraphs (f)(5)(i) or (ii) of this section,
along with any subsequent corrective
action taken, and submit with your
annual certification and compliance
report as required by § 63.11519(b)(6),
‘‘Notification, recordkeeping, and
reporting requirements.’’
(6) Requirements for opacities less
than or equal to 20 percent but greater
than zero. For each visual determination
of emissions opacity performed in
accordance with paragraph (f)(5) of this
section for which the average of the sixminute average opacities recorded is 20
percent or less but greater than zero, you
must perform corrective actions,
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including inspection of all welding
fume sources, and evaluation of the
proper operation and effectiveness of
the management practices or fume
control measures implemented in
accordance with paragraph (f)(2) of this
section.
(7) Tier 3 requirements for opacities
exceeding 20 percent. For each visual
determination of emissions opacity
performed in accordance with
paragraph (f)(5) of this section for which
the average of the six-minute average
opacities recorded exceeds 20 percent,
you must comply with the requirements
in paragraphs (f)(7)(i) through (v) of this
section.
(i) You must submit a report of
exceedence of 20 percent opacity, along
with your annual certification and
compliance report, as specified in
§ 63.11519(b)(8), ‘‘Notification,
recordkeeping, and reporting
requirements,’’ and according to the
requirements of § 63.11519(b)(1),
‘‘Notification, recordkeeping, and
reporting requirements.’’
(ii) Within 30 days of the opacity
exceedence, you must prepare and
implement a Site-Specific Welding
Emissions Management Plan, as
specified in paragraph (f)(8) of this
section. If you have already prepared a
Site-Specific Welding Emissions
Management Plan in accordance with
this paragraph, you must prepare and
implement a revised Site-Specific
Welding Emissions Management Plan
within 30 days.
(iii) During the preparation (or
revision) of the Site-Specific Welding
Emissions Management Plan, you must
continue to perform visual
determinations of emissions opacity,
beginning on a daily schedule as
specified in § 63.11517(d), ‘‘Monitoring
Requirements,’’ using EPA Method 9, at
the primary vent, stack, exit, or opening
from the building containing the
welding operations.
(iv) You must maintain records of
daily visual determinations of emissions
opacity performed in accordance with
paragraph (f)(7)(iii) of this section,
during preparation of the Site-Specific
Welding Emissions Management Plan,
in accordance with the requirements in
§ 63.11519(b)(9), ‘‘Notification,
recordkeeping, and reporting
requirements.’’
(v) You must include these records in
your annual certification and
compliance report, according to the
requirements of § 63.11519(b)(1),
‘‘Notification, recordkeeping, and
reporting requirements.’’
(8) Site-Specific Welding Emissions
Management Plan. The Site-Specific
Welding Emissions Management Plan
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must comply with the requirements in
paragraphs (f)(8)(i) through (iii) of this
section.
(i) Site-Specific Welding Emissions
Management Plan must contain the
information in paragraphs (f)(8)(i)(A)
through (F) of this section.
(A) Company name and address;
(B) A list and description of all
welding operations which currently
comprise the welding affected source;
(C) A description of all management
practices and/or fume control methods
in place at the time of the opacity
exceedence;
(D) A list and description of all
management practices and/or fume
control methods currently employed for
the welding affected source;
(E) A description of additional
management practices and/or fume
control methods to be implemented
pursuant to paragraph (f)(7)(ii) of this
section, and the projected date of
implementation; and
(F) Any revisions to a Site-Specific
Welding Emissions Management Plan
must contain copies of all previous plan
entries, pursuant to paragraphs
(f)(8)(i)(D) and (E) of this section.
(ii) The Site-Specific Welding
Emissions Management Plan must be
updated annually to contain current
information, as required by paragraphs
(f)(8)(i)(A) through (C) of this section,
and submitted with your annual
certification and compliance report,
according to the requirements of
§ 63.11519(b)(1), ‘‘Notification,
recordkeeping, and reporting
requirements.’’
(iii) You must maintain a copy of the
current Site-Specific Welding Emissions
Management Plan in your records in a
readily-accessible location for inspector
review, in accordance with the
requirements in § 63.11519(c)(12),
‘‘Notification, recordkeeping, and
reporting requirements.’’
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§ 63.11517 What are my monitoring
requirements?
(a) Visual determination of fugitive
emissions, general. Visual
determination of fugitive emissions
must be performed according to the
procedures of EPA Method 22, of 40
CFR part 60, Appendix A–7. You must
conduct the EPA Method 22 test while
the affected source is operating under
normal conditions. The duration of each
EPA Method 22 test must be at least 15
minutes, and visible emissions will be
considered to be present if they are
detected for more than six minutes of
the fifteen minute period.
(b) Visual determination of fugitive
emissions, graduated schedule. Visual
determinations of fugitive emissions
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must be performed in accordance with
paragraph (a) of this section and
according to the schedule in paragraphs
(b)(1) through (4) of this section.
(1) Daily Method 22 Testing. Perform
visual determination of fugitive
emissions once per day, on each day the
process is in operation, during operation
of the process.
(2) Weekly Method 22 Testing. If no
visible fugitive emissions are detected
in consecutive daily EPA Method 22
tests, performed in accordance with
paragraph (b)(1) of this section for 10
days of work day operation of the
process, you may decrease the
frequency of EPA Method 22 testing to
once every five days of operation of the
process (one calendar week). If visible
fugitive emissions are detected during
these tests, you must resume EPA
Method 22 testing of that operation once
per day during each day that the process
is in operation, in accordance with
paragraph (b)(1) of this section.
(3) Monthly Method 22 Testing. If no
visible fugitive emissions are detected
in four consecutive weekly EPA Method
22 tests performed in accordance with
paragraph (b)(2) of this section, you may
decrease the frequency of EPA Method
22 testing to once per 21 days of
operation of the process (one calendar
month). If visible fugitive emissions are
detected during these tests, you must
resume weekly EPA Method 22 in
accordance with paragraph (b)(2) of this
section.
(4) Quarterly Method 22 Testing. If no
visible fugitive emissions are detected
in three consecutive monthly EPA
Method 22 tests performed in
accordance with paragraph (b)(3) of this
section, you may decrease the frequency
of EPA Method 22 testing to once per 60
days of operation of the process (3
calendar months). If visible fugitive
emissions are detected during these
tests, you must resume monthly EPA
Method 22 in accordance with
paragraph (b)(3) of this section.
(c) Visual determination of emissions
opacity for welding Tier 2 or 3, general.
Visual determination of emissions
opacity must be performed in
accordance with the procedures of EPA
Method 9, of 40 CFR part 60, Appendix
A–4, and while the affected source is
operating under normal conditions. The
duration of the EPA Method 9 test shall
be thirty minutes.
(d) Visual determination of emissions
opacity for welding Tier 2 or 3,
graduated schedule. You must perform
visual determination of emissions
opacity in accordance with paragraph
(c) of this section and according to the
schedule in paragraphs (d)(1) through
(5) of this section.
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(1) Daily Method 9 testing for welding,
Tier 2 or 3. Perform visual
determination of emissions opacity once
per day during each day that the process
is in operation.
(2) Weekly Method 9 testing for
welding, Tier 2 or 3. If the average of the
six minute opacities recorded during
any of the daily consecutive EPA
Method 9 tests performed in accordance
with paragraph (d)(1) of this section
does not exceed 20 percent for 10 days
of operation of the process, you may
decrease the frequency of EPA Method
9 testing to once per five days of
consecutive work day operation. If
opacity greater than 20 percent is
detected during any of these tests, you
must resume testing every day of
operation of the process according to the
requirements of paragraph (d)(1) of this
section.
(3) Monthly Method 9 testing for
welding Tier 2 or 3. If the average of the
six minute opacities recorded during
any of the consecutive weekly EPA
Method 9 tests performed in accordance
with paragraph (d)(2) of this section
does not exceed 20 percent for four
consecutive weekly tests, you may
decrease the frequency of EPA Method
9 testing to once per every 21 days of
operation of the process. If visible
emissions opacity greater than 20
percent is detected during any monthly
test, you must resume testing every five
days of operation of the process
according to the requirements of
paragraph (d)(2) of this section.
(4) Quarterly Method 9 testing for
welding Tier 2 or 3. If the average of the
six minute opacities recorded during
any of the consecutive weekly EPA
Method 9 tests performed in accordance
with paragraph (d)(3) of this section
does not exceed 20 percent for three
consecutive monthly tests, you may
decrease the frequency of EPA Method
9 testing to once per every 120 days of
operation of the process. If visible
emissions opacity greater than 20
percent is detected during any quarterly
test, you must resume testing every 21
days (month) of operation of the process
according to the requirements of
paragraph (d)(3) of this section.
(5) Return to Method 22 testing for
welding, Tier 2 or 3. If, after two
consecutive months of testing, the
average of the six minute opacities
recorded during any of the monthly EPA
Method 9 tests performed in accordance
with paragraph (d)(3) of this section
does not exceed 20 percent, you may
resume EPA Method 22 testing as in
paragraphs (b)(3) and (4) of this section.
In lieu of this, you may elect to continue
performing EPA Method 9 tests in
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accordance with paragraphs (d)(3)and
(4) of this section.
§ 63.11518
[Reserved]
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§ 63.11519 What are my notification,
recordkeeping, and reporting
requirements?
(a) What notifications must I submit?
(1) Initial Notification. If you are the
owner or operator of an area source in
one of the nine metal fabrication and
finishing source categories, as defined
in § 63.11514 ‘‘Am I subject to this
subpart?,’’ you must submit the Initial
Notification required by § 63.9(b)
‘‘General Provisions,’’ for a new affected
source no later than 120 days after
initial startup or November 20, 2008,
whichever is later. For an existing
affected source, you must submit the
Initial Notification no later than July 25,
2011. Your Initial Notification must
provide the information specified in
paragraphs (a)(1)(i) through (iv) of this
section.
(i) The name, address, phone number
and e-mail address of the owner and
operator;
(ii) The address (physical location) of
the affected source;
(iii) An identification of the relevant
standard (i.e., this subpart); and
(iv) A brief description of the type of
operation. For example, a brief
characterization of the types of products
(e.g., aerospace components, sports
equipment, etc.), the number and type
of processes, and the number of workers
usually employed.
(2) Notification of compliance status.
If you are the owner or operator of an
existing affected source, you must
submit a notification of compliance
status on or before November 22, 2011.
If you are the owner or operator of a
new affected source, you must submit a
notification of compliance status within
120 days after initial startup, or by
November 20, 2008, whichever is later.
You are required to submit the
information specified in paragraphs
(a)(2)(i) through (iv) of this section with
your notification of compliance status:
(i) Your company’s name and address;
(ii) A statement by a responsible
official with that official’s name, title,
phone number, e-mail address and
signature, certifying the truth, accuracy,
and completeness of the notification
and a statement of whether the source
has complied with all the relevant
standards and other requirements of this
subpart;
(iii) If you operate any spray painting
affected sources, the information
required by § 63.11516(e)(3)(vi)(C),
‘‘Compliance demonstration,’’ or
§ 63.11516(e)(4)(ix)(C), ‘‘Compliance
demonstration,’’ as applicable; and
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(iv) The date of the notification of
compliance status.
(b) What reports must I prepare or
submit?
(1) Annual certification and
compliance reports. You must prepare
and submit annual certification and
compliance reports for each affected
source according to the requirements of
paragraphs (b)(2) through (7) of this
section. The annual certification and
compliance reporting requirements may
be satisfied by reports required under
other parts of the CAA, as specified in
paragraph (b)(3) of this section.
(2) Dates. Unless the Administrator
has approved or agreed to a different
schedule for submission of reports
under § 63.10(a), ‘‘General Provisions,’’
you must prepare and submit each
annual certification and compliance
report according to the dates specified
in paragraphs (b)(2)(i) through (iii) of
this section. Note that the information
reported for each of the months in the
reporting period will be based on the
last 12 months of data prior to the date
of each monthly calculation.
(i) The first annual certification and
compliance report must cover the first
annual reporting period which begins
the day after the compliance date and
ends on December 31.
(ii) Each subsequent annual
certification and compliance report
must cover the subsequent semiannual
reporting period from January 1 through
December 31.
(iii) Each annual certification and
compliance report must be prepared and
submitted no later than January 31 and
kept in a readily-accessible location for
inspector review. If an exceedence has
occurred during the year, each annual
certification and compliance report
must be submitted along with the
exceedence reports, and postmarked or
delivered no later than January 31.
(3) Alternate dates. For each affected
source that is subject to permitting
regulations pursuant to 40 CFR part 70
or 40 CFR part 71, ‘‘Title V.’’
(i) If the permitting authority has
established dates for submitting annual
reports pursuant to 40 CFR
70.6(a)(3)(iii)(A) or 40 CFR
71.6(a)(3)(iii)(A), ‘‘Title V,’’ you may
prepare or submit, if required, the first
and subsequent compliance reports
according to the dates the permitting
authority has established instead of
according to the date specified in
paragraph (b)(2)(iii) of this section.
(ii) If an affected source prepares or
submits an annual certification and
compliance report pursuant to this
section along with, or as part of, the
monitoring report required by 40 CFR
70.6(a)(3)(iii)(A) or 40 CFR
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71.6(a)(3)(iii)(A), ‘‘Title V,’’ and the
compliance report includes all required
information concerning exceedences of
any limitation in this subpart, its
submission will be deemed to satisfy
any obligation to report the same
exceedences in the annual monitoring
report. However, submission of an
annual certification and compliance
report shall not otherwise affect any
obligation the affected source may have
to report deviations from permit
requirements to the permitting
authority.
(4) General requirements. The annual
certification and compliance report
must contain the information specified
in paragraphs (b)(4)(i) through (iii) of
this section, and the information
specified in paragraphs (b)(5) through
(7) of this section that is applicable to
each affected source.
(i) Company name and address;
(ii) Statement by a responsible official
with that official’s name, title, and
signature, certifying the truth, accuracy,
and completeness of the content of the
report; and
(iii) Date of report and beginning and
ending dates of the reporting period.
The reporting period is the 12-month
period ending on December 31. Note
that the information reported for the 12
months in the reporting period will be
based on the last 12 months of data
prior to the date of each monthly
calculation.
(5) Visual determination of fugitive
emissions requirements. The annual
certification and compliance report
must contain the information specified
in paragraphs (b)(5)(i) through (iii) of
this section for each affected source
which performs visual determination of
fugitive emissions in accordance with
§ 63.11517(a), ‘‘Monitoring
requirements.’’
(i) The date of every visual
determination of fugitive emissions
which resulted in detection of visible
emissions;
(ii) A description of the corrective
actions taken subsequent to the test; and
(iii) The date and results of the
follow-up visual determination of
fugitive emissions performed after the
corrective actions.
(6) Visual determination of emissions
opacity requirements. The annual
certification and compliance report
must contain the information specified
in paragraphs (b)(6)(i) through (iii) of
this section for each affected source
which performs visual determination of
emissions opacity in accordance with
§ 63.11517(c), ‘‘Monitoring
requirements.’’
(i) The date of every visual
determination of emissions opacity;
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(ii) The average of the six-minute
opacities measured by the test; and
(iii) A description of any corrective
action taken subsequent to the test.
(7) [Reserved]
(8) Exceedences of 20 percent opacity
for welding affected sources. As
required by § 63.11516(f)(7)(i),
‘‘Requirements for opacities exceeding
20 percent,’’ you must prepare an
exceedence report whenever the average
of the six-minute average opacities
recorded during a visual determination
of emissions opacity exceeds 20 percent.
This report must be submitted along
with your annual certification and
compliance report according to the
requirements in paragraph (b)(1) of this
section, and must contain the
information in paragraphs (b)(8)(iii)(A)
and (B) of this section.
(A) The date on which the exceedence
occurred; and
(B) The average of the six-minute
average opacities recorded during the
visual determination of emissions
opacity.
(9) Site-specific Welding Emissions
Management Plan reporting. You must
submit a copy of the records of daily
visual determinations of emissions
recorded in accordance with
§ 63.11516(f)(7)(iv), ‘‘Tier 3
requirements for opacities exceeding 20
percent,’’ and a copy of your SiteSpecific Welding Emissions
Management Plan and any subsequent
revisions to the plan pursuant to
§ 63.11516(f)(8), ‘‘Site-specific Welding
Emission Management Plan,’’ along
with your annual certification and
compliance report, according to the
requirements in paragraph (b)(1) of this
section.
(c) What records must I keep?
You must collect and keep records of
the data and information specified in
paragraphs (c)(1) through (13) of this
section, according to the requirements
in paragraph (c)(14) of this section.
(1) General compliance and
applicability records. Maintain
information specified in paragraphs
(c)(1)(i) through (ii) of this section for
each affected source.
(i) Each notification and report that
you submitted to comply with this
subpart, and the documentation
supporting each notification and report.
(ii) Records of the applicability
determinations as in § 63.11514(b)(1)
through (5), ‘‘Am I subject to this
subpart,’’ listing equipment included in
its affected source, as well as any
changes to that and on what date they
occurred, must be maintained for 5
years and be made available for
inspector review at any time.
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(2) Visual determination of fugitive
emissions records. Maintain a record of
the information specified in paragraphs
(c)(2)(i) through (iii) of this section for
each affected source which performs
visual determination of fugitive
emissions in accordance with
§ 63.11517(a), ‘‘Monitoring
requirements.’’
(i) The date and results of every visual
determination of fugitive emissions;
(ii) A description of any corrective
action taken subsequent to the test; and
(iii) The date and results of any
follow-up visual determination of
fugitive emissions performed after the
corrective actions.
(3) Visual determination of emissions
opacity records. Maintain a record of the
information specified in paragraphs
(c)(3)(i) through (iii) of this section for
each affected source which performs
visual determination of emissions
opacity in accordance with
§ 63.11517(c), ‘‘Monitoring
requirements.’’
(i) The date of every visual
determination of emissions opacity; and
(ii) The average of the six-minute
opacities measured by the test; and
(iii) A description of any corrective
action taken subsequent to the test.
(4) Maintain a record of the
manufacturer’s specifications for the
control devices used to comply with
§ 63.11516, ‘‘What are my standards and
management practices?’’
(5) Spray paint booth filter records.
Maintain a record of the filter efficiency
demonstrations and spray paint booth
filter maintenance activities, performed
in accordance with § 63.11516(d)(1)(ii)
and (iii), ‘‘Requirements for spray
painting objects in spray booths or spray
rooms.’’
(6) Waterspray booth or water curtain
efficiency tests. Maintain a record of the
water curtain efficiency demonstrations
performed in accordance with
§ 63.11516(d)(1)(ii), ‘‘Requirements for
spray painting objects in spray booths or
spray rooms.’’
(7) HVLP or other high transfer
efficiency spray delivery system
documentation records. Maintain
documentation of HVLP or other high
transfer efficiency spray paint delivery
systems, in compliance with
§ 63.11516(d)(3), ‘‘Requirements for
spray painting of all objects.’’ This
documentation must include the
manufacturer’s specifications for the
equipment and any manufacturer’s
operation instructions. If you have
obtained written approval for an
alternative spray application system in
accordance with § 63.11516(d)(2),
‘‘Spray painting of all objects,’’ you
must maintain a record of that approval
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along with documentation of the
demonstration of equivalency.
(8) HVLP or other high transfer
efficiency spray delivery system
employee training documentation
records. Maintain certification that each
worker performing spray painting
operations has completed the training
specified in § 63.11516(d)(6),
‘‘Requirements for spray painting of all
objects,’’ with the date the initial
training and the most recent refresher
training was completed.
(9) [Reserved]
(10) [Reserved]
(11) Visual determination of
emissions opacity performed during the
preparation (or revision) of the SiteSpecific Welding Emissions
Management Plan. You must maintain a
record of each visual determination of
emissions opacity performed during the
preparation (or revision) of a SiteSpecific Welding Emissions
Management Plan, in accordance with
§ 63.11516(f)(7)(iii), ‘‘Requirements for
opacities exceeding 20 percent.’’
(12) Site-Specific Welding Emissions
Management Plan. If you have been
required to prepare a plan in accordance
with § 63.11516(f)(7)(iii), ‘‘Site-Specific
Welding Emissions Management Plan,’’
you must maintain a copy of your
current Site-Specific Welding Emissions
Management Plan in your records and it
must be readily available for inspector
review.
(13) Manufacturer’s instructions. If
you comply with this subpart by
operating any equipment according to
manufacturer’s instruction, you must
keep these instructions readily available
for inspector review.
(14) Welding Rod usage. If you
operate a new or existing welding
affected source which is not required to
comply with the requirements of
§ 63.11516(f)(3) through (8) because it
uses less than 2,000 pounds per year of
welding rod (on a rolling 12-month
basis), you must maintain records
demonstrating your welding rod usage
on a rolling 12-month basis.
(15) Your records must be maintained
according to the requirements in
paragraphs (c)(14)(i) through (iii) of this
section.
(i) Your records must be in a form
suitable and readily available for
expeditious review, according to
§ 63.10(b)(1), ‘‘General Provisions.’’
Where appropriate, the records may be
maintained as electronic spreadsheets or
as a database.
(ii) As specified in § 63.10(b)(1),
‘‘General Provisions,’’ you must keep
each record for 5 years following the
date of each occurrence, measurement,
corrective action, report, or record.
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(iii) You must keep each record onsite for at least 2 years after the date of
each occurrence, measurement,
corrective action, report, or record
according to § 63.10(b)(1), ‘‘General
Provisions.’’ You may keep the records
off-site for the remaining 3 years.
§ 63.11520
[Reserved]
Other Requirements and Information
§ 63.11521 Who implements and enforces
this subpart?
(a) This subpart can be implemented
and enforced by EPA or a delegated
authority such as your state, local, or
tribal agency. If the EPA Administrator
has delegated authority to your state,
local, or tribal agency, then that agency,
in addition to EPA, has the authority to
implement and enforce this subpart.
You should contact your EPA Regional
Office to find out if implementation and
enforcement of this subpart is delegated
to your state, local, or tribal agency.
(b) In delegating implementation and
enforcement authority of this subpart to
a state, local, or tribal agency under 40
CFR part 63, subpart E, the authorities
contained in paragraph (c) of this
section are retained by the EPA
Administrator and are not transferred to
the state, local, or tribal agency.
(c) The authorities that cannot be
delegated to state, local, or tribal
agencies are specified in paragraphs
(c)(1) through (5) of this section.
(1) Approval of an alternative nonopacity emissions standard under
§ 63.6(g), of the General Provisions of
this part.
(2) Approval of an alternative opacity
emissions standard under § 63.6(h)(9),
of the General Provisions of this part.
(3) Approval of a major change to test
methods under § 63.7(e)(2)(ii) and (f), of
the General Provisions of this part. A
‘‘major change to test method’’ is
defined in § 63.90.
(4) Approval of a major change to
monitoring under § 63.8(f), of the
General Provisions of this part. A
‘‘major change to monitoring’’ under is
defined in § 63.90.
(5) Approval of a major change to
recordkeeping and reporting under
§ 63.10(f), of the General Provisions of
this part. A ‘‘major change to
recordkeeping/reporting’’ is defined in
§ 63.90.
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§ 63.11522
subpart?
What definitions apply to this
The terms used in this subpart are
defined in the CAA; and in this section
as follows:
Adequate emission capture methods
are hoods, enclosures, or any other duct
intake devices with ductwork, dampers,
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manifolds, plenums, or fans designed to
draw greater than 85 percent of the
airborne dust generated from the
process into the control device.
Capture system means the collection
of components used to capture gases
and fumes released from one or more
emissions points and then convey the
captured gas stream to a control device
or to the atmosphere. A capture system
may include, but is not limited to, the
following components as applicable to a
given capture system design: duct intake
devices, hoods, enclosures, ductwork,
dampers, manifolds, plenums, and fans.
Cartridge collector means a type of
control device that uses perforated
metal cartridges containing a pleated
paper or non-woven fibrous filter media
to remove PM from a gas stream by
sieving and other mechanisms.
Cartridge collectors can be designed
with single use cartridges, which are
removed and disposed after reaching
capacity, or continuous use cartridges,
which typically are cleaned by means of
a pulse-jet mechanism.
Confined abrasive blasting enclosure
means an enclosure that includes a roof
and at least two complete walls, with
side curtains and ventilation as needed
to insure that no air or PM exits the
enclosure while dry abrasive blasting is
performed. Apertures or slots may be
present in the roof or walls to allow for
mechanized transport of the blasted
objects with overhead cranes, or cable
and cord entry into the dry abrasive
blasting chamber.
Control device means equipment
installed on a process vent or exhaust
system that reduces the quantity of a
pollutant that is emitted to the air.
Dry abrasive blasting means cleaning,
polishing, conditioning, removing or
preparing a surface by propelling a
stream of abrasive material with
compressed air against the surface.
Hydroblasting, wet abrasive blasting, or
other abrasive blasting operations which
employ liquids to reduce emissions are
not dry abrasive blasting.
Dry grinding and dry polishing with
machines means grinding or polishing
without the use of lubricating oils or
fluids in fixed or stationary machines.
Hand grinding, hand polishing, and
bench top dry grinding and dry
polishing are not included under this
definition.
Fabric filter means a type of control
device used for collecting PM by
filtering a process exhaust stream
through a filter or filter media; a fabric
filter is also known as a baghouse.
Facility maintenance means
operations performed as part of the
routine repair or renovation of process
equipment, machinery, control
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equipment, and structures that comprise
the infrastructure of the affected facility
and that are necessary for the facility to
function in its intended capacity.
Facility maintenance also includes
operations associated with the
installation of new equipment or
structures, and any processes as part of
janitorial activities. Facility
maintenance includes operations on
stationary structures or their
appurtenances at the site of installation,
to portable buildings at the site of
installation, to pavements, or to curbs.
Facility maintenance also includes
operations performed on mobile
equipment, such as fork trucks, that are
used in a manufacturing facility and
which are maintained in that same
facility. Facility maintenance does not
include spray-applied coating of motor
vehicles, mobile equipment, or items
that routinely leave and return to the
facility, such as delivery trucks, rental
equipment, or containers used to
transport, deliver, distribute, or
dispense commercial products to
customers, such as compressed gas
canisters.
Filtration control device means a
control device that utilizes a filter to
reduce the emissions of MFHAP and
other PM.
Grinding means a process performed
on a workpiece to remove undesirable
material from the surface or to remove
burrs or sharp edges. Grinding is done
using belts, disks, or wheels consisting
of or covered with various abrasives.
Machining means dry metal turning,
milling, drilling, boring, tapping,
planing, broaching, sawing, cutting,
shaving, shearing, threading, reaming,
shaping, slotting, hobbing, and
chamfering with machines. Shearing
operations cut materials into a desired
shape and size, while forming
operations bend or conform materials
into specific shapes. Cutting and
shearing operations include punching,
piercing, blanking, cutoff, parting,
shearing and trimming. Forming
operations include bending, forming,
extruding, drawing, rolling, spinning,
coining, and forging the metal.
Processes specifically excluded are
hand-held devices and any process
employing fluids for lubrication or
cooling.
Material containing MFHAP means a
material containing one or more
MFHAP. Any material that contains
cadmium, chromium, lead, or nickel in
amounts greater than or equal to 0.1
percent by weight (as the metal), and
contains manganese in amounts greater
than or equal to 1.0 percent by weight
(as the metal), as shown in formulation
data provided by the manufacturer or
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supplier, such as the Material Safety
Data Sheet for the material, is
considered to be a material containing
MFHAP.
Metal fabrication and finishing HAP
(MFHAP) means any compound of the
following metals: Cadmium, chromium,
lead, manganese, or nickel, or any of
these metals in the elemental form, with
the exception of lead.
Metal fabrication and finishing source
categories are limited to the nine metal
fabrication and finishing source
categories with the activities described
in Table 1, ‘‘Description of Source
Categories Affected by this Subpart.’’
Metal fabrication or finishing operations
means dry abrasive blasting, machining,
spray painting, or welding in any one of
the nine metal fabrication and finishing
area source categories listed in Table 1,
‘‘Description of Source Categories
Affected by this Subpart.’’
Military munitions means all
ammunition products and components
produced or used by or for the U.S.
Department of Defense (DoD) or for the
U.S. Armed Services for national
defense and security, including military
munitions under the control of the DoD,
the U.S. Coast Guard, the National
Nuclear Security Administration
(NNSA), U.S. Department of Energy
(DOE), and National Guard personnel.
The term military munitions includes:
Confined gaseous, liquid, and solid
propellants, explosives, pyrotechnics,
chemical and riot control agents,
smokes, and incendiaries used by DoD
components, including bulk explosives
and chemical warfare agents, chemical
munitions, biological weapons, rockets,
guided and ballistic missiles, bombs,
warheads, small arms ammunition,
grenades, mines, torpedoes, depth
charges, cluster munitions and
dispensers, demolition charges,
nonnuclear components of nuclear
weapons, wholly inert ammunition
products, and all devices and
components of any items listed in this
definition.
Paint means a material applied to a
substrate for decorative, protective, or
functional purposes. Such materials
include, but are not limited to, paints,
coatings, sealants, liquid plastic
coatings, caulks, inks, adhesives, and
maskants. Decorative, protective, or
functional materials that consist only of
protective oils for metal, acids, bases, or
any combination of these substances, or
paper film or plastic film which may be
pre-coated with an adhesive by the film
manufacturer, are not considered paints
for the purposes of this subpart.
Polishing with machines means an
operation which removes fine excess
metal from a surface to prepare the
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surface for more refined finishing
procedures prior to plating or other
processes. Polishing may also be
employed to remove burrs on castings or
stampings. Polishing is performed using
hard-faced wheels constructed of
muslin, canvas, felt or leather, and
typically employs natural or artificial
abrasives. Polishing performed by hand
without machines or in bench top
operations are not considered polishing
with machines for the purposes of this
subpart.
Primarily engaged means the
manufacturing, fabricating, or forging of
one or more products listed in one of
the nine metal fabrication and finishing
source category descriptions in Table 1,
‘‘Description of Source Categories
Affected by this Subpart,’’ where this
production represents at least 50
percent of the production at a facility,
and where production quantities are
established by the volume, linear foot,
square foot, or other value suited to the
specific industry. The period used to
determine production should be the
previous continuous 12 months of
operation. Facilities must document and
retain their rationale for the
determination that their facility is not
‘‘primarily engaged’’ pursuant to
§ 63.10(b)(3) of the General Provisions.
Quality control activities means
operations that meet all of the following
criteria:
(1) The activities are intended to
detect and correct defects in the final
product by selecting a limited number
of samples from the operation, and
comparing the samples against specific
performance criteria.
(2) The activities do not include the
production of an intermediate or final
product for sale or exchange for
commercial profit; for example, parts
that are not sold and do not leave the
facility.
(3) The activities are not a normal part
of the operation;
(4) The activities do not involve
fabrication of tools, equipment,
machinery, and structures that comprise
the infrastructure of the facility and that
are necessary for the facility to function
in its intended capacity; that is, the
activities are not facility maintenance.
Responsible official means
responsible official as defined in 40 CFR
70.2.
Spray-applied painting means
application of paints using a hand-held
device that creates an atomized mist of
paint and deposits the paint on a
substrate. For the purposes of this
subpart, spray-applied painting does not
include the following materials or
activities:
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(1) Paints applied from a hand-held
device with a paint cup capacity that is
less than 3.0 fluid ounces (89 cubic
centimeters).
(2) Surface coating application using
powder coating, hand-held, nonrefillable aerosol containers, or nonatomizing application technology,
including, but not limited to, paint
brushes, rollers, hand wiping, flow
coating, dip coating, electrodeposition
coating, web coating, coil coating,
touch-up markers, or marking pens.
(3) Painting operations that normally
require the use of an airbrush or an
extension on the spray gun to properly
reach limited access spaces; the
application of paints that contain fillers
that adversely affect atomization with
HVLP spray guns, and the application of
paints that normally have a dried film
thickness of less than 0.0013 centimeter
(0.0005 in.).
(4) Thermal spray operations (also
known as metallizing, flame spray,
plasma arc spray, and electric arc spray,
among other names) in which solid
metallic or non-metallic material is
heated to a molten or semi-molten state
and propelled to the work piece or
substrate by compressed air or other gas,
where a bond is produced upon impact.
Spray booth or spray room means an
enclosure with four sides and a roof
where spray paint is prevented from
leaving the booth during spraying by the
enclosure. The roof of the spray booth
or spray room may contain narrow slots
for connecting the parts and products to
overhead cranes, or for cord or cable
entry into the spray booth or spray
room.
Tool or equipment repair means
equipment and devices used to repair or
maintain process equipment or to
prepare molds, dies, or other changeable
elements of process equipment.
Totally enclosed and unvented means
enclosed so that no air enters or leaves
during operation.
Totally enclosed and unvented dry
abrasive blasting chamber means a dry
abrasive blasting enclosure which has
no vents to the atmosphere, thus no
emissions. A typical example of this sort
of abrasive blasting enclosure is a small
‘‘glove box’’ enclosure, where the
worker places their hands in openings
or gloves that extend into the box and
enable the worker to hold the objects as
they are being blasted without allowing
air and blast material to escape the box.
Vented dry abrasive blasting means
dry abrasive blasting where the blast
material is moved by air flow from
within the chamber to outside the
chamber into the atmosphere or into a
control device.
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Welding means a process which joins
two metal parts by melting the parts at
the joint and filling the space with
molten metal.
Welding rod containing MFHAP
means a welding rod that contains
cadmium, chromium, lead, or nickel in
amounts greater than or equal to 0.1
percent by weight (as the metal), or that
contains manganese in amounts greater
than or equal to 1.0 percent by weight
(as the metal), as shown in formulation
data provided by the manufacturer or
supplier, such as the Material Safety
Data Sheet for the welding rod.
§ 63.11523 What General Provisions apply
to this subpart?
The provisions in 40 CFR part 63,
subpart A, applicable to sources subject
to § 63.11514(a) are specified in Table 2
of this subpart.
TABLE 1 TO SUBPART XXXXXX OF PART 63—DESCRIPTION OF SOURCE CATEGORIES AFFECTED BY THIS SUBPART
Metal fabrication and finishing source category
Description
Electrical and Electronic Equipment Finishing
Operations.
Establishments primarily engaged in manufacturing motors and generators; and electrical machinery, equipment, and supplies, not elsewhere classified. The electrical machinery equipment and supplies industry sector of this source category includes establishments primarily
engaged in high energy particle acceleration systems and equipment, electronic simulators,
appliance and extension cords, bells and chimes, insect traps, and other electrical equipment and supplies not elsewhere classified. The motors and generators sector of this source
category includes establishments primarily engaged in manufacturing electric motors (except
engine starting motors) and power generators; motor generator sets; railway motors and
control equipment; and motors, generators and control equipment for gasoline, electric, and
oil-electric buses and trucks.
Establishments primarily engaged in manufacturing fabricated metal products, such as fire or
burglary resistive steel safes and vaults and similar fire or burglary resistive products; and
collapsible tubes of thin flexible metal. Also, establishments primarily engaged in manufacturing powder metallurgy products, metal boxes; metal ladders; metal household articles,
such as ice cream freezers and ironing boards; and other fabricated metal products not
elsewhere classified.
Establishments primarily engaged in manufacturing power marine boilers, pressure and nonpressure tanks, processing and storage vessels, heat exchangers, weldments and similar
products.
Establishments primarily engaged in fabricating iron and steel or other metal for structural purposes, such as bridges, buildings, and sections for ships, boats, and barges.
Establishments primarily engaged in manufacturing heating equipment, except electric and
warm air furnaces, including gas, oil, and stoker coal fired equipment for the automatic utilization of gaseous, liquid, and solid fuels. Products produced in this source category include
low-pressure heating (steam or hot water) boilers, fireplace inserts, domestic (steam or hot
water) furnaces, domestic gas burners, gas room heaters, gas infrared heating units, combination gas-oil burners, oil or gas swimming pool heaters, heating apparatus (except electric or warm air), kerosene space heaters, gas fireplace logs, domestic and industrial oil
burners, radiators (except electric), galvanized iron nonferrous metal range boilers, room
heaters (except electric), coke and gas burning salamanders, liquid or gas solar energy collectors, solar heaters, space heaters (except electric), mechanical (domestic and industrial)
stokers, wood and coal-burning stoves, domestic unit heaters (except electric), and wall
heaters (except electric).
Establishments primarily engaged in construction machinery manufacturing; oil and gas field
machinery manufacturing; and pumps and pumping equipment manufacturing. The construction machinery manufacturing industry sector of this source category includes establishments primarily engaged in manufacturing heavy machinery and equipment of types used
primarily by the construction industries, such as bulldozers; concrete mixers; cranes, except
industrial plant overhead and truck-type cranes; dredging machinery; pavers; and power
shovels. Also establishments primarily engaged in manufacturing forestry equipment and
certain specialized equipment, not elsewhere classified, similar to that used by the construction industries, such as elevating platforms, ship cranes, and capstans, aerial work platforms, and automobile wrecker hoists. The oil and gas field machinery manufacturing industry sector of this source category includes establishments primarily engaged in manufacturing machinery and equipment for use in oil and gas fields or for drilling water wells, including portable drilling rigs. The pumps and pumping equipment manufacturing sector of
this source category includes establishments primarily engaged in manufacturing pumps and
pumping equipment for general industrial, commercial, or household use, except fluid power
pumps and motors. This category includes establishments primarily engaged in manufacturing domestic water and sump pumps.
Establishments primarily engaged in the forging manufacturing process, where purchased iron
and steel metal is pressed, pounded or squeezed under great pressure into high strength
parts known as forgings. The forging process is different from the casting and foundry processes, as metal used to make forged parts is never melted and poured.
Establishments primarily engaged in manufacturing products such as fabricated wire products
(except springs) made from purchased wire. These facilities also manufacture steel balls;
nonferrous metal brads and nails; nonferrous metal spikes, staples, and tacks; and other primary metals products not elsewhere classified.
Establishments primarily engaged in manufacturing metal valves and pipe fittings; flanges;
unions, with the exception of purchased pipes; and other valves and pipe fittings not elsewhere classified.
Fabricated Metal Products ..................................
Fabricated Plate Work (Boiler Shops) ................
Fabricated Structural Metal Manufacturing ........
Heating Equipment, except Electric ...................
Industrial Machinery and Equipment Finishing
Operations.
Iron and Steel Forging ........................................
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Federal Register / Vol. 73, No. 142 / Wednesday, July 23, 2008 / Rules and Regulations
Instructions for Table 2—As required
in § 63.11523, ‘‘General Provisions
Requirements,’’ you must meet each
43011
requirement in the following table that
applies to you.
TABLE 2—TO SUBPART XXXXXX OF PART 63—APPLICABILITY OF GENERAL PROVISIONS TO METAL FABRICATION OR
FINISHING AREA SOURCES
Citation
Subject
63.11 .........................................................................................................
63.2 ...........................................................................................................
63.3 ...........................................................................................................
63.4 ...........................................................................................................
63.5 ...........................................................................................................
63.6(a), (b)(1)–(b)(5), (c)(1), (c)(2), (c)(5), (g), (i), (j) ...............................
63.9(a)–(d) ................................................................................................
63.10(a), (b) except for (b)(2), (d)(1), (d)(4) .............................................
63.12 .........................................................................................................
63.13 .........................................................................................................
Applicability.
Definitions.
Units and abbreviations.
Prohibited activities.
Construction/reconstruction.
Compliance with standards and maintenance requirements.
Notification requirements.
Recordkeeping and reporting.
State authority and delegations.
Addresses of State air pollution control agencies and EPA regional offices.
Incorporation by reference.
Availability of information and confidentiality.
Performance track provisions.
63.14 .........................................................................................................
63.15 .........................................................................................................
63.16 .........................................................................................................
1 § 63.11514(g),
‘‘Am I subject to this subpart?’’ exempts affected sources from the obligation to obtain title V operating permits.
[FR Doc. E8–16263 Filed 7–22–08; 8:45 am]
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Agencies
[Federal Register Volume 73, Number 142 (Wednesday, July 23, 2008)]
[Rules and Regulations]
[Pages 42978-43011]
From the Federal Register Online via the Government Printing Office [www.gpo.gov]
[FR Doc No: E8-16263]
[[Page 42977]]
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Part III
Environmental Protection Agency
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40 CFR Part 63
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National Emission Standards for Hazardous Air Pollutants: Area Source
Standards for Nine Metal Fabrication and Finishing Source Categories;
Final Rule
Federal Register / Vol. 73, No. 142 / Wednesday, July 23, 2008 /
Rules and Regulations
[[Page 42978]]
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ENVIRONMENTAL PROTECTION AGENCY
40 CFR Part 63
[EPA-HQ-OAR-2006-0306; FRL-8683-3]
RIN 2060-AO27
National Emission Standards for Hazardous Air Pollutants: Area
Source Standards for Nine Metal Fabrication and Finishing Source
Categories
AGENCY: Environmental Protection Agency (EPA).
ACTION: Final rule.
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SUMMARY: EPA is issuing national emission standards for control of
hazardous air pollutants for nine metal fabrication and finishing area
source categories (identified in section I.A. below). This final rule
establishes emission standards in the form of management practices and
equipment standards for new and existing operations of dry abrasive
blasting, machining, dry grinding and dry polishing with machines,
spray painting and other spray coating, and welding operations. These
standards reflect EPA's determination regarding the generally
achievable control technology and/or management practices for the nine
area source categories.
DATES: This final rule is effective on July 23, 2008. The incorporation
by reference of certain publications listed in this final rule is
approved by the Director of the Federal Register as of July 23, 2008.
ADDRESSES: EPA has established a docket for this action under Docket ID
No. EPA-HQ-OAR-2006-0306. All documents in the docket are listed in the
Federal Docket Management System index at https://www.regulations.gov
index. Although listed in the index, some information is not publicly
available, e.g. , CBI or other information whose disclosure is
restricted by statute. Certain other material, such as copyrighted
material, is not placed on the Internet and will be publicly available
only in hard copy form. Publicly available docket materials are
available either electronically through https://www.regulations.gov or
in hard copy at the National Emission Standards for Hazardous Air
Pollutants for Nine Metal Fabrication and Finishing Area Source
Categories Docket, at the EPA Docket and Information Center, EPA West,
Room 3334, 1301 Constitution Ave., NW., Washington, DC. The Public
Reading Room is open from 8:30 a.m. to 4:30 p.m., Monday through
Friday, excluding legal holidays. The telephone number for the Public
Reading Room is (202) 566-1744, and the telephone number for the Air
Docket is (202) 566-1742.
FOR FURTHER INFORMATION CONTACT: Dr. Donna Lee Jones, Sector Policies
and Programs Division, Office of Air Quality Planning and Standards
(D243-02), Environmental Protection Agency, Research Triangle Park,
North Carolina 27711, telephone number: (919) 541-5251; fax number:
(919) 541-3207; e-mail address: jones.donnalee@epa.gov.
SUPPLEMENTARY INFORMATION:
Outline. The information in this preamble is organized as follows:
I. General Information
A. Does this action apply to me?
B. Where can I get a copy of this document?
C. Judicial Review
II. Background Information for This Final Rule
III. Summary of Major Changes Since Proposal
A. Applicability
B. Compliance Dates
C. Standards and Compliance Requirements
D. Reporting and Recordkeeping Requirements
E. Definitions
F. Other
IV. Summary of Final Standards
A. Do the final standards apply to my source?
B. When must I comply with these standards?
C. What processes does this final rule address?
D. What are the emissions control requirements?
E. What are the initial compliance requirements?
F. What are the continuous compliance requirements?
G. What are the notification, recordkeeping, and reporting
requirements?
V. Summary of Comments and Responses
A. Applicability
B. Compliance Dates
C. Scope of Rule
D. Impacts of Rule
E. Management Practices
F. Monitoring
VI. Impacts of the Final Standards
A. What are the air impacts?
B. What are the cost impacts?
C. What are the economic impacts?
D. What are the non-air health, environmental, and energy
impacts?
VII. Statutory and Executive Order Reviews
A. Executive Order 12866: Regulatory Planning and Review
B. Paperwork Reduction Act
C. Regulatory Flexibility Act
D. Unfunded Mandates Reform Act
E. Executive Order 13132: Federalism
F. Executive Order 13175: Consultation and Coordination With
Indian Tribal Governments
G. Executive Order 13045: Protection of Children From
Environmental Health and Safety Risks
H. Executive Order 13211: Actions Concerning Regulations That
Significantly Affect Energy Supply, Distribution, or Use
I. National Technology Transfer Advancement Act
J. Executive Order 12898: Federal Actions to Address
Environmental Justice in Minority Populations and Low-Income
Populations
K. Congressional Review Act
I. General Information
A. Does this action apply to me?
The regulated categories and entities potentially affected by this
final action are shown in Table 1 below. This final rule applies to
area sources \a\ where the primary activity of their facilities is in
one of the following nine source categories: (1) Electrical and
Electronic Equipment Finishing Operations; (2) Fabricated Metal
Products; (3) Fabricated Plate Work (Boiler Shops); (4) Fabricated
Structural Metal Manufacturing; (5) Heating Equipment, except Electric;
(6) Industrial Machinery and Equipment Finishing Operations; (7) Iron
and Steel Forging; (8) Primary Metal Products Manufacturing; and (9)
Valves and Pipe Fittings. More specifically, this rule applies to area
sources in these nine source categories that use or have the potential
to emit compounds of cadmium, chromium, lead, manganese, or nickel from
metal fabrication or finishing operations. Facilities affected by this
final rule are not subject to the miscellaneous coating requirements in
40 CFR part 63, subpart HHHHHH, ``National Emission Standards for
Hazardous Air Pollutants: Paint Stripping and Miscellaneous Surface
Coating Operations at Area Sources,'' for their affected source(s) that
are subject to the requirements of this final rule. There potentially
may be other operations at the area sources that are not subject to the
requirements of this final rule, but are instead subject to subpart
HHHHHH of this part.
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\a\ Section 112(a) of the Clean Air Act defines an area source
as any stationary source of HAP that is not a major source. A major
source is defined as any stationary source or group of stationary
sources located within a contiguous area and under common control
that emits, or has the potential to emit, considering controls, in
the aggregate, 10 tons per year (tpy) or more of any single HAP or
25 tpy or more of any combination of HAP.
[[Page 42979]]
Table 1.--Regulated Categories and Entities Potentially Affected
----------------------------------------------------------------------------------------------------------------
Metal fabrication and finishing category NAICS codes \1\ Examples of regulated entities
----------------------------------------------------------------------------------------------------------------
Electrical and Electronics Equipment 335999, 335312 Establishments primarily engaged in manufacturing
Finishing Operations. motors and generators; and electrical machinery,
equipment, and supplies, not elsewhere classified.
The electrical machinery equipment and supplies
industry sector of this source category includes
facilities primarily engaged in high energy
particle acceleration systems and equipment,
electronic simulators, appliance and extension
cords, bells and chimes, insect traps, and other
electrical equipment and supplies, not elsewhere
classified. The Motors and Generators Manufacturing
industry sector of this source category includes
those establishments primarily engaged in
manufacturing electric motors (except engine
starting motors) and power generators; motor
generator sets; railway motors and control
equipment; and motors, generators and control
equipment for gasoline, electric, and oil-electric
buses and trucks.
Fabricated Metal Products............... 332117, 332999 Establishments primarily engaged in manufacturing
fabricated metal products, such as fire or burglary
resistive steel safes and vaults and similar fire
or burglary resistive products; and collapsible
tubes of thin flexible metal. Also included are
establishments primarily engaged in manufacturing
powder metallurgy products, metal boxes; metal
ladders; metal household articles, such as ice
cream freezers and ironing boards; and other
fabricated metal products not elsewhere classified.
Fabricated Plate Work (Boiler Shops).... 332313, 332410, Establishments primarily engaged in manufacturing
332420 power and marine boilers, pressure and nonpressure
tanks, processing and storage vessels, heat
exchangers, weldments and similar products.
Fabricated Structural Metal 332312 Establishments primarily engaged in fabricating iron
Manufacturing. and steel or other metal for structural purposes,
such as bridges, buildings, and sections for ships,
boats, and barges.
Heating Equipments, except Electric..... 333414 Establishments primarily engaged in manufacturing
heating equipment, except electric and warm air
furnaces, including gas, oil, and stoker coal fired
equipment for the automatic utilization of gaseous,
liquid, and solid fuels. Typical products produced
in this source category include low-pressure
heating (steam or hot water) boilers, fireplace
inserts, domestic (steam or hot water) furnaces,
domestic gas burners, gas room heaters, gas
infrared heating units, combination gas-oil
burners, oil or gas swimming pool heaters, heating
apparatus (except electric or warm air), kerosene
space heaters, gas fireplace logs, domestic and
industrial oil burners, radiators (except
electric), galvanized iron nonferrous metal range
boilers, room heaters (except electric), coke and
gas burning salamanders, liquid or gas solar energy
collectors, solar heaters, space heaters (except
electric), mechanical (domestic and industrial)
stokers, wood and coal-burning stoves, domestic
unit heaters (except electric), and wall heaters
(except electric).
Industrial Machinery and Equipment 333120, 333132, Establishments primarily engaged in construction
Finishing Operations. 333911 machinery manufacturing; oil and gas field
machinery manufacturing; and pumps and pumping
equipment manufacturing. The construction machinery
manufacturing industry sector of this source
category includes establishments primarily engaged
in manufacturing heavy machinery and equipment of
types used primarily by the construction
industries, such as bulldozers; concrete mixers;
cranes, except industrial plan overhead and truck-
type cranes; dredging machinery; pavers; and power
shovels. Also included in this industry are
establishments primarily engaged in manufacturing
forestry equipment and certain specialized
equipment, not elsewhere classified, similar to
that used by the construction industries, such as
elevating platforms, ship cranes and capstans,
aerial work platforms, and automobile wrecker
hoists. The oil and gas filed machinery
manufacturing industry sector of this source
category includes establishments primarily engaged
in manufacturing machinery and equipment for use in
oil and gas fields or for drilling water wells,
including portable drilling rigs. The pumps and
pumping equipment industry sector of this source
category includes establishments primarily engaged
in manufacturing pumps and pumping equipment for
general industrial, commercial, or household use,
except fluid power pumps and motors. This category
includes establishments primarily engaged in
manufacturing domestic water and sump pumps.
Iron and Steel Forging.................. 33211 Establishments primarily engaged in the forging
manufacturing process, where purchased iron and
steel metal is pressed, pounded or squeezed under
great pressure into high strength parts known as
forgings. The process is usually performed hot by
preheating the metal to a desired temperature
before it is worked. The forging process is
different from the casting and foundry processes,
as metal used to make forged parts is never melted
and poured.
Primary Metals Products Manufacturing... 332618 Establishments primarily engaged in manufacturing
products such as fabricated wire products (except
springs) made from purchased wire. These facilities
also manufacture steel balls; nonferrous metal
brads and nails; nonferrous metal spikes, staples,
and tacks; and other primary metals products not
elsewhere classified.
Valves and Pipe Fittings................ 332919 Establishments primarily engaged in manufacturing
metal valves and pipe fittings; flanges; unions,
with the exception of purchased pipes; and other
valves and pipe fittings not elsewhere classified.
----------------------------------------------------------------------------------------------------------------
\1\ North American Industry Classification System.
This table is not intended to be exhaustive, but rather provides a
guide for readers regarding entities likely to be effected by this
action. For descriptions of the North American Industry Classification
System (NAICS) codes, you can view information on the U.S. Census site
at https://www.census.gov/epcd/ec97brdg. To determine whether your
facility would be regulated by this action you should examine the
applicability criteria in the final rule (40 CFR 63.11514, ``Am I
subject to this subpart?''). If you have any questions regarding the
applicability of this action to a particular entity, consult either the
air permit authority for the entity or your EPA regional representative
as
[[Page 42980]]
listed in 40 CFR 63.13 of subpart A (General Provisions).
B. Where can I get a copy of this document?
In addition to being available in the docket, an electronic copy of
this final action will also be available on the Worldwide Web (WWW)
through EPA's Technology Transfer Network (TTN). Following signature, a
copy of this final action will be posted on the TTN's policy and
guidance page for newly proposed or promulgated rules at the following
address: https://www.epa.gov/ttn/oarpg/. The TTN provides information
and technology exchange in various areas of air pollution control.
C. Judicial Review
Under section 307(b)(1) of the Clean Air Act (CAA), judicial review
of this final rule is available only by filing a petition for review in
the United States Court of Appeals for the District of Columbia Circuit
by September 22, 2008. Under section 307(b)(2) of the CAA, the
requirements established by this final rule may not be challenged
separately in any civil or criminal proceedings brought by EPA to
enforce these requirements.
Section 307(d)(7)(B) of the CAA further provides that ``[o]nly an
objection to a rule or procedure which was raised with reasonable
specificity during the period for public comment (including any public
hearing) may be raised during judicial review.'' This section also
provides a mechanism for EPA to convene a proceeding for
reconsideration, ``[i]f the person raising an objection can demonstrate
to EPA that it was impracticable to raise such objection within [the
period for public comment] or if the grounds for such objection arose
after the period for public comment (but within the time specified for
judicial review) and if such objection is of central relevance to the
outcome of the rule.'' Any person seeking to make such a demonstration
to us should submit a Petition for Reconsideration to the Office of the
Administrator, U.S. EPA, Room 3000, Ariel Rios Building, 1200
Pennsylvania Ave., NW., Washington, DC 20460, with a copy to both the
person(s) listed in the preceding FOR FURTHER INFORMATION CONTACT
section, and the Associate General Counsel for the Air and Radiation
Law Office, Office of General Counsel (Mail Code 2344A), U.S. EPA, 1200
Pennsylvania Ave., NW., Washington, DC 20460.
II. Background Information for This Final Rule
Section 112(d) of the CAA requires us to establish national
emission standards for hazardous air pollutants (NESHAP) for both major
and area sources of hazardous air pollutants (HAP) that are listed for
regulation under CAA section 112(c). A major source emits or has the
potential to emit 10 tons per year (tpy) or more of any single HAP or
25 tpy or more of any combination of HAP. An area source is a
stationary source that is not a major source.
Section 112(k)(3)(B) of the CAA calls for EPA to identify at least
30 HAP which, as the result of emissions from area sources, pose the
greatest threat to public health in the largest number of urban areas.
EPA implemented this provision in 1999 in the Integrated Urban Air
Toxics Strategy, (64 FR 38715, July 19, 1999). Specifically, in the
Strategy, EPA identified 30 HAP that pose the greatest potential health
threat in urban areas, and these HAP are referred to as the ``30 urban
HAP.'' Section 112(c)(3) requires EPA to list sufficient categories or
subcategories of area sources to ensure that area sources representing
90 percent of the emissions of the 30 urban HAP are subject to
regulation. We selected these nine source categories for regulation
based on these required analyses. We then implemented these
requirements through the Integrated Urban Air Toxics Strategy (64 FR
38715, July 19, 1999) and subsequent updates to the source category
list.
Under CAA section 112(d)(5), we may elect to promulgate standards
or requirements for area sources ``which provide for the use of
generally available control technologies or management practices by
such sources to reduce emissions of hazardous air pollutants.'' As
explained in the preamble to the proposed NESHAP, we are issuing
standards based on generally available control technology (GACT).
We are issuing these final national emission standards in response
to a court-ordered deadline that requires EPA to issue standards for 11
source categories listed pursuant to section 112(c)(3) and (k) by June
15, 2008 (Sierra Club v. Johnson, no. 01-1537, D.D.C., March 2006). We
have already issued regulations addressing one of the 11 area source
categories. See regulations for Wood Preserving (72 FR 38864, July 16,
2007.) Other rulemakings will include standards for the remaining
source categories that are due in June 2008.
III. Summary of Major Changes Since Proposal
A. Applicability
In response to comments, we made several changes to clarify the
applicability of this final rule. Specifically, we have revised the
definition of metal fabrication and finishing HAP (MFHAP) to mean any
compound of cadmium, chromium, lead, manganese, and nickel. We also
clarified throughout this final rule that this final rule applies only
to area sources in the nine source categories that use or have the
potential to emit MFHAP.\b\ In addition, we have revised the definition
of MFHAP to clarify that material that ``contains'' MFHAP means a
material containing one or more MFHAP as shown in formulation data
provided by the manufacturer or supplier, such as the Material Safety
Data Sheet for the material. Any material that does not contain
cadmium, chromium, lead, or nickel in amounts greater than or equal to
0.1 percent by weight (as the metal), and does not contain manganese in
amounts greater than or equal to 1.0 percent by weight (as the metal),
is not considered to be a material containing MFHAP. We have also added
language clarifying that the rule does not apply to military
installations, NASA and National Nuclear Security facilities, and
aerospace facilities.
---------------------------------------------------------------------------
\b\ Note that the control devices and management practices that
control and/or reduce emissions of MFHAP in this rule also control
and/or reduce emissions of all HAP (including the additional metal
HAP of arsenic, cobalt, and selenium, for example) that have the
potential to be emitted, as those HAP are included in, or adsorbed
or condensed onto, the PM. All potential metal HAP emissions are
thereby controlled because the equipment standards and management
practices in this rule control particulate matter (PM) as a
surrogate for MFHAP and any other metal HAP (as listed above), that
have the potential to be emitted, via these PM controls.
---------------------------------------------------------------------------
B. Compliance Dates
We made changes to the compliance dates of this final rule.
Specifically, we have extended the two-year compliance period to three
years for existing affected sources. We have also corrected errors in
the compliance dates for new sources.
C. Standards and Compliance Requirements
In response to comments, we have made several changes to the
standards for operations at the nine metal fabrication and finishing
source categories, and more specific changes to the standards for
abrasive blasting, painting, and welding.
[[Page 42981]]
For all operations where the proposed rule required regularly
scheduled sweeping, we have changed the requirement to take measures
necessary to minimize excess dust.
For abrasive blasting, we have revised the rule text to clarify the
requirements for objects greater than 8 feet in any dimension. These
objects are allowed to be abrasive blasted without control devices, but
sources must still comply with all applicable management practices for
such operations and conduct visible emissions monitoring. We have also
changed the requirements for outdoor abrasive blasting to remove the
prohibition on blasting during wind events and on substrates with
coatings containing lead.
For painting operations, in response to comments we have removed
the VOHAP coating limit requirements. Also, we have revised the
provisions regulating MFHAP emissions from painting so that sources in
the Fabricated Structural Metal Manufacturing source category (Standard
Industrial Classification (SIC) 3441, NAICS 332312) are only subject to
the spray painting management practices (i.e., use of HVLP paint guns,
painter training and certification, and spray gun cleaning
requirements).
For welding, we have revised the rule to clarify that the
management practices are to be implemented ``as practicable,'' and in
accordance with sound welding engineering principles, while maintaining
required weld quality. We have also removed the requirement for
specific control efficiency for welding fume control systems.
We have also changed the process by which facilities seek approval
to use an alternative equipment standard other than those specifically
listed in this final rule. In the proposal we indicated that facilities
that would like to use equipment other than those listed must seek
approval to do so pursuant to the procedures in Sec. 63.6(g) of the
General Provisions to part 63. We did not receive any comments on this
part of the proposal, nor did any commenters identify any alternative
equipment standards that are equivalent to those specified in this
final rule. We believe that facilities should be able to request
approval to use an alternative equipment standard, and therefore, we
have identified two different options available to facilities that
would like to use alternative equipment that achieves at least
equivalent MFHAP emission reductions as the controls specified in this
final rule: (1) Facilities may petition the Agency to amend this final
rule pursuant to section 553(e) of the Administrative Procedure Act, or
(2) facilities may work with state permitting authorities pursuant to
EPA's regulations at 40 CFR subpart E (``Approval of State Programs and
Delegation of Federal Authorities''). Subpart E implements section
112(l) of the CAA, which authorizes EPA to approve alternative state/
local/tribal HAP standards or programs when such requirements are
demonstrated to be no less stringent than EPA promulgated standards. We
believe that these options are more appropriate mechanisms for area
sources subject to section 112(d)(5) rules to obtain approval of
alternative equipment standards.
In response to comments, we have also made several changes to the
compliance requirements. We eliminated the visual determination of
fugitive emissions requirements for dry abrasive blasting performed in
vented chambers, dry grinding and dry polishing with machines, and
machining. We have maintained the visual determination of fugitive
emissions requirement for abrasive blasting of objects greater than 8
feet in any dimension performed without the use of a control device. We
have changed the graduated schedule for visible emissions testing to
allow for quarterly testing after three months of successful monthly
tests (i.e., tests where no visible emissions are detected). We have
also removed the visual emissions determination requirements for
smaller welding operations that annually use less than 2,000 pounds of
welding rod containing one or more MFHAP.
D. Reporting and Recordkeeping Requirements
We have revised Sec. 63.11519, ``What are my notification,
reporting, and recordkeeping requirements?'' of this final rule to add
a requirement for submittal of annual certification and compliance
reports (which were already required to be prepared and maintained on-
site.) We have also corrected the submittal dates for the Initial
Notification and Compliance of Notification Status reports.
E. Definitions
We have made several changes to the definitions in Sec. 63.11522,
``What definitions apply to this subpart?'', of this final rule and
have added definitions for other terms used in this final rule. We
added definitions for control device, filtration control device,
material containing MFHAP, military munitions, and quality control
activities. We have revised the definitions of dry grinding and
polishing with machines, facility maintenance, and MFHAP.
F. Other
We also corrected some typographical errors that appeared in
various sections of the proposed rule.
IV. Summary of Final Standards
A. Do the final standards apply to my source?
This final rule (subpart XXXXXX) applies to new or existing
affected metal fabrication and finishing area sources in one of the
following nine source categories (listed alphabetically) that use or
emit MFHAP: (1) Electrical and Electronic Equipment Finishing
Operations; (2) Fabricated Metal Products; (3) Fabricated Plate Work
(Boiler Shops); (4) Fabricated Structural Metal Manufacturing; (5)
Heating Equipment, Except Electric; (6) Industrial Machinery and
Equipment Finishing Operations; (7) Iron and Steel Forging; (8) Primary
Metal Products Manufacturing; and (9) Valves and Pipe Fittings. A more
detailed description of these source categories can be found in section
II.B, above. If you have any questions regarding the applicability of
this action to a particular entity, consult either the air permit
authority for the entity or your EPA regional representative as listed
in 40 CFR 63.13 of subpart A (General Provisions). Source categories
affected by this final rule are not subject to the miscellaneous
coating requirements in 40 CFR part 63, subpart HHHHHH, ``National
Emission Standards for Hazardous Air Pollutants: Paint Stripping and
Miscellaneous Surface Coating Operations at Area Sources,'' for their
operations subject to the requirements of this final rule. There
potentially may be other operations at the facility not subject to the
requirements of this final rule that are instead subject to subpart
HHHHHH of this part.
B. When must I comply with these standards?
All existing area source facilities subject to this final rule will
be required to comply with the rule requirements no later than July 25,
2011. New sources must comply with the requirements of this final rule
by July 23, 2008 or start-up; whichever is later.
C. What processes does this final rule address?
There are five general production operations common to the nine
metal fabrication and finishing source categories that can emit MFHAP.
These five production operations are: (1) Dry abrasive blasting; (2)
dry grinding and
[[Page 42982]]
dry polishing with machines; (3) machining; (4) spray painting; and (5)
welding, which we have further differentiated into nine distinct metal
fabrication and finishing processes.
For dry abrasive blasting operations, this final rule addresses
three distinct types of blasting operations: (1) Those performed in
completely enclosed chambers that do not allow any air or emissions to
escape, (2) those performed in vented enclosures, and (3) those
performed on objects greater than 8 feet in any dimension that are not
performed in vented enclosures.
We identified three distinct types of spray painting operations
that emit MFHAP: (1) Operations that spray paint objects less than or
equal to 15 feet in any dimension where paint spray booths or spray
rooms are commonly used; (2) operations that spray paint objects
greater than 15 feet in any dimension for which paint spray booths or
spray rooms are not used; and (3) spray painting operations in the
Fabricated Structural Metal Manufacturing source category, which also
do not use paint spray booths or spray rooms. The latter two types of
processes that do not use spray booths or spray rooms were combined for
applicability of this final rule. Therefore this final rule addresses:
(1) Spray painting of objects, in general, and (2) spray painting of
objects greater than 15 feet in any dimension or spray painting
operations in the Fabricated Structural Metal Manufacturing source
category.
For dry grinding and dry polishing with machines, machining, and
welding, we did not observe any distinct differences that would warrant
further distinguishing the operations into separate processes.
Therefore, these three processes, combined with the three for dry
abrasive blasting and the two for painting described above, results in
eight total processes addressed by this final rule, as follows: (1) Dry
abrasive blasting performed in completely enclosed and unvented blast
chambers; (2) dry abrasive blasting performed in vented enclosures; (3)
dry abrasive blasting of objects greater than 8 feet in any dimension
that are not performed in vented enclosures; (4) dry grinding and dry
polishing with machines; (5) machining; (6) control of MFHAP in the
spray painting of objects in paint spray booths or spray rooms; (7)
control of MFHAP in the spray painting of objects greater than 15 feet
in any dimension, or spray painting operations in the Fabricated
Structural Metal Manufacturing source category; and (8) welding.
D. What are the emissions control requirements?
The following is a description of the control requirements for the
eight metal fabrication and finishing processes described above in
section III.C of this preamble. The control requirements only apply
when an operation is being performed that uses materials that contain
or have the potential to emit MFHAP.\c\ The definition of
``containing'' MFHAP is identical to the Occupational Safety and Health
Administration (OSHA) definitions specified in 29 CFR 1910.1200(d)(4),
where carcinogens are contained in quantities of 0.1 percent by mass or
more, and 1.0 percent by mass or more for noncarcinogens, as shown in
formulation data provided by the manufacturer or supplier, such as the
Material Safety Data Sheet for the material. For MFHAP, this
corresponds to materials that contain cadmium, chromium, lead, or
nickel in amounts greater than or equal to 0.1 percent by weight (as
the metal), and manganese in amounts greater than or equal to 1.0
percent by weight (as the metal).
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\c\ See footnote (b) above that discusses the co-control of all
HAP via control of MFHAP with the PM controls of this rule.
---------------------------------------------------------------------------
1. Standards for Dry Abrasive Blasting Performed in Completely Enclosed
and Unvented Blast Chambers
Completely enclosed and unvented blast chambers are generally small
``glove box'' type dry abrasive blasting operations. Because there are
no vents or openings in the enclosures, there are no emissions directly
from the operation itself.
This final rule requires owners or operators of completely enclosed
and unvented blast chambers to comply with the following two management
and pollution prevention practices: (1) Minimize dust generation during
emptying of the enclosure; and (2) operate all equipment used in the
blasting operation according to manufacturer's instructions.
2. Standards for Dry Abrasive Blasting Performed in Vented Enclosures
This final rule requires owners or operators of affected new and
existing dry abrasive blasting operations performed in vented
enclosures to perform blasting with a control system that includes an
enclosure as a capture device, and a cartridge, fabric, or HEPA filter
as a control device to control particulate matter (PM) emissions, as a
surrogate for MFHAP, from the process.
An enclosure is defined to be any structure that includes a roof
and at least two complete walls, with side curtains and ventilation as
needed to ensure that no air or PM exits the chamber while blasting is
performed. Apertures or slots may be present in the roof or walls to
allow for transport of the blasted objects using overhead cranes, or
cable and cord entry into the blasting chamber.
This final rule also requires owners or operators of all affected
new and existing dry abrasive blasting operations performed in vented
enclosures to comply with the following three management and pollution
prevention practices: (1) As practicable, take measures necessary to
minimize excess dust in the surrounding area to reduce MFHAP emissions;
(2) enclose abrasive material storage areas and holding bins, seal
chutes and conveyors transporting abrasive materials; and (3) operate
all equipment according to manufacturer's instructions.
3. Standards for Dry Abrasive Blasting of Objects Greater Than 8 Feet
in Any Dimension
This final rule requires owners or operators of affected new and
existing dry abrasive blasting operations that perform abrasive
blasting on substrates greater than 8 feet in any dimension without
control systems to comply with the following four management and
pollution prevention practices to minimize MFHAP emissions from the
processes: (1) Switch from high PM-emitting blast media (e.g., sand) to
low PM-emitting blast media (e.g., crushed glass, specular hematite,
steel shot, aluminum oxide), whenever practicable; (2) do not re-use
the blast media unless contaminants (i.e., any material other than the
base metal, such as paint residue) have been removed by filtration or
screening so that the abrasive material conforms to its original size
and makeup; (3) enclose abrasive material storage areas and holding
bins, seal chutes and conveyors transporting abrasive materials; and
(4) operate all equipment according to manufacturer's instructions.
This final rule also requires that visible emissions monitoring be
performed.
4. Standards for Dry Grinding and Dry Polishing With Machines
Dry grinding and dry polishing with machines operations often emit
significant PM, which is a surrogate for MFHAP. Dry grinding and dry
polishing with machines operations do not include dry grinding and dry
polishing operations performed with hand-held or bench-scale devices.
This final rule requires owners or operators of affected new and
existing
[[Page 42983]]
dry grinding and dry polishing with machines operations to capture PM
emissions, as a surrogate for MFHAP, and vent the exhaust to a
cartridge, fabric, or HEPA filter.
This final rule also requires owners or operators of affected new
and existing dry grinding and dry polishing with machines operations to
comply with the following two management and pollution prevention
practices: (1) As practicable, take measures necessary to minimize
excess dust in the surrounding area to reduce PM emissions; and (2)
operate all equipment used in dry grinding and dry polishing with
machines according to manufacturer's instructions.
5. Standards for Machining
The majority of the PM released by machining operations consists of
large particles or metal shavings that fall immediately to the floor.
Any MFHAP that is released would originate from the part or product
being machined. Machining is totally enclosed and/or uses lubricants or
liquid coolants that do not allow small particles to escape. This final
rule requires owners or operators of affected new and existing
machining operations to comply with the following two management and
pollution prevention practices to minimize dust generation in the
workplace: (1) As practicable, take measures necessary to minimize
excess dust in the surrounding area to reduce PM emissions; and (2)
operate equipment used in machining operations according to
manufacturer's instructions.
6. Standards for Control of MFHAP From Spray Painting
This final rule requires new and existing spray painting affected
sources to comply with two equipment standards: (1) Use of spray booths
or spray rooms equipped with PM filters and (2) the use of low-emitting
and pollution preventing spray gun technology. This final rule also
requires two management practices associated with the spray gun
technology: (1) Spray painter training; and (2) spray gun cleaning. The
requirement for PM filters does not apply to spray painting of objects
greater than 15 feet in any dimension and spray painting at Fabricated
Structural Metal Manufacturing facilities not performed in spray
booths, which are discussed separately in IV.D.7, below.
The following painting activities are not covered in this final
rule:
(1) Paints applied from a hand-held device with a paint cup
capacity that is less than 3.0 fluid ounces (89 cubic centimeters);
(2) Surface coating application using powder coating, hand-held,
non-refillable aerosol containers, or non-atomizing application
technology, including, but not limited to, paint brushes, rollers, hand
wiping, flow coating, dip coating, electrodeposition coating, web
coating, coil coating, touch-up markers, or marking pens;
(3) Any painting or coating that normally requires the use of an
airbrush or an extension on the spray gun to properly reach limited
access spaces; or the application of paints or coatings that contain
fillers that adversely affect atomization with HVLP or equivalent spray
guns, and the application of coatings that normally have a dried film
thickness of less than 0.0013 centimeter (0.0005 in.).
Spray painting also does not include thermal spray operations, also
known as metallizing, flame spray, plasma arc spray, and electric arc
spray, among other names, in which solid metallic or non-metallic
material is heated to a molten or semi-molten state and propelled to
the work piece or substrate by compressed air or other gas, where a
bond is produced upon impact. Thermal spraying operations at area
sources are subject to the Plating and Polishing Area Source NESHAP,
subpart WWWWWW of this part.
Spray Booth PM Control Requirement. This final rule requires the
spray booths or spray rooms \d\ of affected new and existing facilities
to be fitted with fiberglass or polyester fiber filters or other
comparable filter technology that has been demonstrated to achieve at
least 98 percent control efficiency of paint overspray (also referred
to as ``arrestance''). As an alternate compliance option, spray booths
or spray rooms can be equipped with a water curtain, called a
``waterwash'' or ``waterspray'' booth.
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\d\ The spray booth roof may contain narrow slots for connecting
the parts and products to overhead cranes, or for cord or cable
entry into the spray booth.
---------------------------------------------------------------------------
98 Percent PM Control Filter--For spray booths or spray rooms
equipped with a PM filter, the procedure used to demonstrate filter
efficiency must be consistent with the American Society of Heating,
Refrigerating, and Air-Conditioning Engineers (ASHRAE) Method 52.1,
``Gravimetric and Dust-Spot Procedures for Testing Air-Cleaning Devices
Used in General Ventilation for Removing Particulate Matter, June 4,
1992'' (incorporated by reference, see Sec. 63.14). The Director of
the Federal Register approves this incorporation by reference in
accordance with 5 U.S.C. 552(a) and 1 CFR part 51. You may obtain a
copy from the ASHRAE at 1791 Tullie Circle, NE. Atlanta, GA 30329 or by
electronic mail at orders@ashrae.org. You may inspect a copy at the
NARA. For information on the availability of this material at NARA,
call 202-741-6030, or go to: https://www.archives.gov/federal_register/
code_of_federal_regulations/ibr_locations.html. Compliance with the
filter efficiency standard also can be demonstrated through data
provided by the filter manufacturer. The test paint for measuring
filter efficiency must be a high-solids bake enamel delivered at a rate
of at least 135 grams per minute from a conventional (non-HVLP) air-
atomized spray gun operating at 40 pounds per square inch air pressure
(psi); the air flow rate across the filter shall be 150 feet per
minute. Affected facilities may use published filter efficiency data
provided by filter vendors to demonstrate compliance with the 98
percent efficiency requirement and would not be required to perform
this measurement.
Waterwash spray booths or spray rooms--As an alternative compliance
option, spray booths or spray rooms may be equipped with a water
curtain that achieves at least 98 percent control of MFHAP. The
waterwash or ``waterspray'' spray booths or spray rooms must be
required to operated and maintained according to the manufacturer's
specifications.
Spray Gun Technology Requirements. This final rule requires all
affected new and existing facilities using spray-applied paints to use
HVLP spray guns, electrostatic application, or airless spray
techniques.
If you would like to use paint spray equipment that you believe is
equivalent to HVLP spray guns, you must seek the appropriate approval,
as explained above in section III.C. The method that you use to show
the equivalency of the alternate spray equipment must conform with the
California South Coast Air Quality Management District's ``Spray
Equipment Transfer Efficiency Test Procedure for Equipment User, May
24, 1989'' and ``Guidelines for Demonstrating Equivalency with District
Approved Transfer Efficient Spray Guns, September 26, 2002''
(incorporated by reference, see Sec. 63.14).
The Director of the Federal Register approves this incorporation by
reference in accordance with 5 U.S.C. 552(a) and 1 CFR part 51. You may
obtain a copy from the California South Coast Air Quality Management
District Web site at
[[Page 42984]]
https://www.aqmd.gov/permit/docspdf/
TransferEfficiencyTestingGuidelinesforHVLPEquivalency.pdf and https://
www.aqmd.gov/permit/docspdf/Spray-Eqpt-Trfr-Efficiency.pdf. You may
inspect a copy at the National Archives and Records Administration
(NARA). For information on the availability of this material at NARA,
call 202-741-6030, or go to: https://www.archives.gov/federal_register/
code_of_federal_regulations/ibr_locations.html. The requirements of
this paragraph do not apply to painting performed by students and
instructors at paint training centers.
Spray Painting Training Requirements. This final rule requires all
workers that perform spray painting at affected new and existing
facilities to be trained, with certification made available that this
training has occurred. The painters must be certified as having
completed classroom or hands-on training in the proper selection,
mixing, and application of paints. Refresher training must be repeated
at least once every 5 years. These requirements do not apply to
operators of robotic or automated surface painting operations. The
initial and refresher training must address the following topics to
reduce paint overspray, which has a direct effect on emissions
reductions, as follows:
Spray gun equipment selection, set up, and operation,
including measuring paint viscosity, selecting the proper fluid tip or
nozzle, and achieving the proper spray pattern, air pressure and
volume, and fluid delivery rate.
Spray technique for different types of paints to improve
transfer efficiency and minimize paint usage and overspray, including
maintaining the correct spray gun distance and angle to the part, using
proper banding and overlap, and reducing lead and lag spraying at the
beginning and end of each stroke.
Routine spray booth and filter maintenance, including
filter selection and installation.
For the purposes of the training requirements, the facility owner
or operator may certify that their employees have completed training
during ``in-house'' training programs. Also, facilities that can show
by documentation or certification that a painter's work experience and/
or training has resulted in training equivalent to the training
described above are not required to provide the initial training
required for these painters.
Spray painters at existing sources must be trained by the
compliance date, or 180 days after hiring, whichever is later. Spray
painters at new sources must be trained and certified no later than
January 20, 2009, 180 days after startup, or 180 days after hiring,
whichever is later. These training requirements do not apply to the
students of an accredited surface painting training program who are
under the direct supervision of an instructor who meets the
requirements of this paragraph. The training and certification for this
rule is valid for a period not to exceed 5 years after the date the
training is completed.
Spray Gun Cleaning Requirements. This final rule requires all paint
spray gun cleaning operations at affected new and existing facilities
to be done with either non-HAP gun cleaning solvents, or in such a
manner that an atomized mist or spray of spray gun cleaning solvent and
paint residue is not created outside of a container that collects used
gun cleaning solvent. Spray gun cleaning may be done, for example, by
hand cleaning of parts of the disassembled gun in a container of
solvent, by flushing solvent through the gun without atomizing the
solvent and paint residue, or by using a fully enclosed spray gun
washer. A combination of these non-atomizing methods above may also be
used.
7. Standards for Control of MFHAP From Spray Painting of Objects
Greater Than 15 Feet in Any Dimension and Spray Painting at Fabricated
Structural Metal Manufacturing Facilities Not Performed in Spray Booths
This final rule requires owners or operators of new and existing
spray painting affected sources which paint objects greater than 15
feet in any dimension and owners or operators of new and existing spray
painting affected sources in the Fabricated Structural Metal
Manufacturing source category, that are not performed in spray booths,
to comply with an equipment standard, the use of low-emitting and
pollution preventing spray gun technology. This final rule also
requires two management practices: (1) Spray painter training and (2)
spray gun cleaning. Paint operations that comply with these
requirements do not need to comply with the PM filter requirements
listed above for spray painting of objects in spray booths.
Sources subject to the MFHAP requirements from spray painting
objects greater than 15 feet in any dimension must also meet the same
requirements for spray gun technology standards, spray painting
training requirements, and spray gun cleaning requirements as those
specified above in IV.D.6 for the spray painting of objects in paint
spray booths or rooms.
8. Standards for Welding
This final rule requires owners or operators of affected new and
existing welding operations to minimize emissions of MFHAP by
implementing one or more of the following management practices to be
used as practicable, while concurrently maintaining the required
welding quality through the application of sound welding engineering
judgment:
(A) Use of welding processes with reduced fume generation
capabilities (e.g., gas metal arc welding (GMAW)--also called metal
inert gas welding (MIG));
(B) Use of welding process variations (e.g., pulsed GMAW), which
can reduce fume generation rates;
(C) Use of welding filler metals, shielding gases, carrier gases,
or other process materials which are capable of reduced welding fume
generation;
(D) Optimize welding process variables (e.g., electrode diameter,
voltage, amperage, welding angle, shield gas flow rate, travel speed)
to reduce the amount of welding fume generated; and
(E) Use of a welding fume capture and control system, operated
according to the manufacturer's specifications.
E. What are the initial compliance requirements?
To demonstrate initial compliance with this final rule, owners or
operators of affected new and existing sources with dry abrasive
blasting, machining, dry grinding and dry polishing with machines,
spray painting, and welding operations must certify that they have
implemented all required management and pollution prevention practices.
In addition, owners or operators of new and existing affected
sources with spray painting operations that use or have the potential
to emit MFHAP must also certify that they are in compliance with the
following requirements: use of PM filters in spray booths or spray
rooms; use of approved spray delivery and cleaning systems; and proper
training of workers in spray painting application techniques.
F. What are the continuous compliance requirements?
There are continuous requirements for all affected processes in
metal fabrication and finishing sources. There are also additional
continuous compliance requirements for specific processes or groups of
processes, as follows: visual emissions testing for dry abrasive
blasting of objects greater than 8 feet in any dimension; PM control
efficiency rating of filters used in spray painting objects in spray
booths or spray
[[Page 42985]]
rooms for MFHAP control; and visual emissions testing for welding at
facilities that use 2,000 pounds or more per year of MFHAP-containing
welding rod (on a rolling 12-month average basis). These requirements
are discussed in more detail below.
1. Continuous Compliance Requirements for All Sources
This final rule requires owners or operators of all affected new
and existing sources to demonstrate continuous compliance by adhering
to the management practices specified in this final rule and
maintaining the appropriate records to document this compliance.
Owners or operators that comply with this final rule by operating
capture and control systems must operate and maintain each capture
system and control device according to the manufacturer's
specifications. They also must maintain records to document conformance
with this requirement and keep the manufacturer's instruction manual
available at the facility at all times.
2. Visual Emissions Testing for Dry Abrasive Blasting of Objects
Greater Than 8 Feet in Any Dimension To Determine Continuous Compliance
Visible Emissions Testing. For new and existing affected sources of
dry abrasive blasting operations of objects greater than 8 feet in any
dimension who comply with the provisions of Sec. 63.11516(a)(3),
``What are my standards and management practices?'', this final rule
requires visible emissions testing to demonstrate continuous compliance
with management and pollution prevention practices intended to reduce
emissions of PM, as a surrogate for MFHAP.
The affected sources of dry abrasive blasting of objects greater
than 8 feet in any dimension must perform visual determinations of
fugitive emissions, according to the graduated schedule described
below, using EPA Method 22 (40 CFR part 60, appendix A-7) for a period
of 15 continuous minutes at the fence line or property border nearest
to the outdoor abrasive blasting operation, or at the primary vent,
stack, exit, or opening from the building for indoor blasting
operations. The presence of visible emissions must be noted if any
emissions are observed for more than a total of 6 minutes during the
15-minute period. In case of failure in any Method 22 test, immediate
corrective action is required to reduce or eliminate the visible
emissions. The affected source is then required to perform more
frequent visible emissions testing, as described in the graduated
schedule below.
Graduated Testing Schedule. The graduated schedule for continuous
compliance with visible emissions testing for this rule, which
progresses from daily to weekly to monthly to quarterly testing, is as
follows.
Affected sources of dry abrasive blasting of objects greater than 8
feet in any dimension are required to be tested daily for visible
emissions with Method 22 for 10 consecutive days that the source is in
operation. If visible emissions are not observed during these 10 days,
the affected source can be tested once every 5 consecutive days
(weekly) that the source is in operation. If no visible emissions are
observed during these four consecutive weekly Method 22 tests, the
affected source can be tested once per consecutive 21 days (month) of
operation. If no visible emissions are observed during three
consecutive monthly Method 22 tests, the affected source can be tested
once per consecutive three months of operation (quarterly). If any
visible emissions are observed during the weekly, monthly, or quarterly
testing, the affected source must resume visible emissions testing on
the more frequent schedule, i.e. , weekly visible emissions testing is
increased to daily, monthly testing is increased to weekly, and
quarterly testing is increased to monthly.
3. Tests for Spray Painting for MFHAP Control To Determine Continuous
Compliance
Affected new and existing facilities that perform spray painting
must ensure and certify that: (1) All new and existing personnel,
including contract personnel, who spray-apply surface paints with MFHAP
are trained in the proper application of surface paints; (2) all spray-
applied paints with MFHAP are applied with a HVLP spray gun,
electrostatic application, airless spray gun, or equivalent; (3)
emissions of MFHAP are minimized during mixing, storage, and transfer
of paints; and (4) paint and solvent lids are kept closed when not in
use.
In addition, for spray painting objects less than or equal to 15
feet in any dimension (except for spray painting affected sources in
the Fabricated Structural Metal Manufacturing source category), owners
or operators of affected processes must ensure and certify that paint
spray booths or spray rooms are fitted with fiberglass or polyester
fiber filters or other comparable filter or waterspray technology that
can be demonstrated to achieve at least 98 percent control efficiency
of the MFHAP in the paint.
4. Visual Emissions Testing for Welding To Determine Continuous
Compliance
For new and existing affected sources with welding operations that
use 2,000 pounds or more per year of MFHAP-containing welding rod (on a
rolling 12-month average basis), this final rule requires visible
emissions testing from a vent, stack, exit, or opening from the
building containing the welding metal fabrication and finishing
operations to demonstrate continuous compliance with the emissions
standards in this rule, which are expressed as management practices and
equipment standards. This testing has a three-tier compliance
structure.
Tier 1. The first tier for welding compliance requires visual
determinations of fugitive emissions using EPA Method 22 and allows the
same graduated testing schedule described above in section III.F.2 for
dry abrasive blasting of objects 8 feet or more in any dimension, which
includes provisions for reducing the frequency of the Method 22 tests
when no visible emissions are observed in consecutive time periods of
operation. If no visible emissions are found, no corrective action is
required.
If visible emissions are present during any Method 22 test,
immediate corrective action will be required that includes inspection
of all fume sources and control methods in operation, and documentation
of the visual emissions test results. In this instance, the graduated
schedule requires the affected source to resume visible emissions
testing in the previous, more frequent schedule, i.e., weekly visible
emissions testing is increased to daily, monthly testing is increased
to weekly, and quarterly testing is increased to monthly.
Tier 2. The