Airworthiness Directives; Boeing Model 737-600, -700, -700C, -800, and -900 Series Airplanes, 32991-32993 [E8-12761]
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Federal Register / Vol. 73, No. 113 / Wednesday, June 11, 2008 / Rules and Regulations
DEPARTMENT OF TRANSPORTATION
1200 New Jersey Avenue, SE.,
Washington, DC 20590.
Federal Aviation Administration
FOR FURTHER INFORMATION CONTACT:
14 CFR Part 39
[Docket No. FAA–2007–29333; Directorate
Identifier 2007–NM–141–AD; Amendment
39–15547; AD 2008–12–04]
RIN 2120–AA64
Airworthiness Directives; Boeing
Model 737–600, –700, –700C, –800, and
–900 Series Airplanes
Federal Aviation
Administration (FAA), DOT.
ACTION: Final rule.
AGENCY:
SUMMARY: We are adopting a new
airworthiness directive (AD) for certain
Boeing Model 737–600, –700, –700C,
–800, and –900 series airplanes. This
AD requires various repetitive
inspections to detect cracks along the
chemically milled steps of the fuselage
skin or missing or loose fasteners in the
area of the preventative modification or
repairs, replacement of the time-limited
repair with the permanent repair if
applicable, and applicable corrective
actions if necessary, which would end
certain repetitive inspections. This AD
results from a fatigue test that revealed
numerous cracks in the upper skin
panel at the chemically milled step
above the lap joint. We are issuing this
AD to detect and correct such fatiguerelated cracks, which could result in the
crack tips continuing to turn and grow
to the point where the skin bay flaps
open, causing decompression of the
airplane.
This AD is effective July 16,
2008.
The Director of the Federal Register
approved the incorporation by reference
of a certain publication listed in this AD
as of July 16, 2008.
ADDRESSES: For service information
identified in this AD, contact Boeing
Commercial Airplanes, P.O. Box 3707,
Seattle, Washington 98124–2207.
DATES:
yshivers on PROD1PC62 with RULES
Examining the AD Docket
You may examine the AD docket on
the Internet at https://
www.regulations.gov; or in person at the
Docket Management Facility between 9
a.m. and 5 p.m., Monday through
Friday, except Federal holidays. The AD
docket contains this AD, the regulatory
evaluation, any comments received, and
other information. The address for the
Docket Office (telephone 800–647–5527)
is the Document Management Facility,
U.S. Department of Transportation,
Docket Operations, M–30, West
Building Ground Floor, Room W12–140,
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15:03 Jun 10, 2008
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Wayne Lockett, Aerospace Engineer,
Airframe Branch, ANM–120S, FAA,
Seattle Aircraft Certification Office,
1601 Lind Avenue, SW., Renton,
Washington 98057–3356; telephone
(425) 917–6447; fax (425) 917–6590.
SUPPLEMENTARY INFORMATION:
Discussion
We issued a notice of proposed
rulemaking (NPRM) to amend 14 CFR
part 39 to include an airworthiness
directive (AD) that would apply to
certain Boeing Model 737–600, –700,
–700C, –800, and –900 series airplanes.
That NPRM was published in the
Federal Register on September 28, 2007
(72 FR 55118) (An extension of the
comment period for that NPRM was
published in the Federal Register on
November 14, 2007 (72 FR 64009)). That
NPRM proposed to require various
repetitive inspections to detect cracks
along the chemically milled steps of the
fuselage skin or missing or loose
fasteners in the area of the preventative
modification or repairs, replacement of
the time-limited repair with the
permanent repair if applicable, and
applicable corrective actions if
necessary, which would end certain
repetitive inspections.
Comments
We gave the public the opportunity to
participate in developing this AD. We
considered the comments received.
Request To Provide Exception for
Previously Installed Repairs
Southwest Airlines notes that the
proposed AD does not state how to do
the inspection in an area that has a
previously installed repair. Southwest
Airlines states that AD 2004–18–06,
amendment 39–13784 (69 FR 54206,
September 8, 2004), which addresses
chemically milled steps of the fuselage
skin for Boeing Model 737–200, –200C,
–300, –400, and –500 series airplanes,
contains an exception that addresses the
issue of a previously installed repair.
Southwest Airlines asks that we include
a similar exception in this AD.
We agree that the NPRM needs to be
clarified regarding procedures for
previously installed repairs, and have
added new paragraphs (j) and (k) to this
AD to explain the exceptions. We note
that the exception to the procedures
required by paragraph (g) of this AD is
similar to the exception in AD 2004–18–
06, except that for this AD, postpreventive modifications and repair
supplemental inspections are required
for repairs installed in accordance with
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32991
Boeing Special Attention Service
Bulletin 737–53–1232, dated April 2,
2007 (cited as the appropriate source of
service information for accomplishing
the actions in the NPRM). We have also
re-identified subsequent paragraphs
accordingly.
Request To Allow Optional Eddy
Current Inspection Method
Continental Airlines (Continental)
requests that we allow the use of the
eddy current inspection procedures
given in the Boeing 737 Non-Destructive
Test (NDT) Manual, Part 6, Subjects 53–
30–25 (c-scan eddy current inspection),
as an alternative to Subjects 53–30–19
and 53–30–23 listed in Boeing Special
Attention Service Bulletin 737–53–
1232, dated April 2, 2007. Continental
notes that the eddy current procedure in
Subject 53–30–25 was approved as an
alternative method of compliance
(AMOC) for AD 2005–13–27,
amendment 39–14164 (70 FR 36821,
June 27, 2005), which mandates a
similar fuselage skin inspection for
Boeing Model 737–300, –400, and –500
series airplanes.
We agree that the NDT method
Continental specifies provides an
acceptable means to find cracking in the
internal surface of the fuselage skin at
the edge of a sub-surface doubler.
Therefore, we have revised this AD to
include a new paragraph (l)(4) to the
AMOC paragraph (paragraph (j) of the
NPRM). Paragraph (l)(4) states that
Boeing Model 737 NDT Manual, Part 6,
Subject 53–30–25, is an AMOC for
Subjects 53–30–19 and 53–30–23.
Request To Clarify Paragraph (g) of the
NPRM
Boeing requests that we clarify the
wording in paragraph (g) of the NPRM
to indicate which corrective actions are
required and when. Boeing specifically
states that the word ‘‘applicable’’ is
missing from paragraph (g) of the
NPRM, and requests that the paragraph
state ‘‘accomplishing all of the
applicable actions specified in the
Accomplishment Instructions of the
service bulletin.’’ Boeing explains that,
without the word ‘‘applicable,’’ the AD
would require accomplishment of all
actions within the Accomplishment
Instructions, even those that do not
apply under certain conditions.
We agree to clarify paragraph (g) for
the stated reasons. We have revised
paragraph (g) of this AD to include the
word ‘‘applicable’’ in the requested
place.
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32992
Federal Register / Vol. 73, No. 113 / Wednesday, June 11, 2008 / Rules and Regulations
Request To Improve Detail in Service
Bulletin
The Air Transport Association (ATA)
on behalf of its member Delta Airlines,
requests that we encourage Boeing to
improve the level of detail in Boeing
Special Attention Service Bulletin 737–
53–1232, dated April 2, 2007,
specifically Part V of the
Accomplishment Instructions,
‘‘Preventative Modification.’’ The
commenters explain that the current
data and figures for the modification are
vague and could lead to considerable
variation among operators in
interpretation and installation. The
commenters also state that, as a
minimum, Boeing should issue a set of
engineering drawings for typical
modification parts for each affected
group of airplanes, and incorporate
them into a revision of the service
bulletin.
We disagree that the level of detail in
Part V of the service bulletin is
insufficient. As shown in Part V and its
associated figures, modification
doublers and fillers are to be centered in
the skin pocket with their width
determined by the existing fastener
spacing common to the lap splice.
Adding engineering drawings to the
information already in the service
bulletin could result in confusion due to
variations in fastener spacing common
to the lap joints. We have not changed
the AD in this regard.
yshivers on PROD1PC62 with RULES
Request To Extend Repetitive Interval
To Match C-Check Interval
The ATA, on behalf of its member
Alaska Airlines, requests that we extend
the repetitive inspection intervals
proposed in the NPRM and express
them in terms of C-check intervals. The
commenters explain that the current
repetitive inspection intervals are not
sufficient to bridge successive C-checks,
and will thus make it necessary to have
a frequent and possibly repetitive
inspection in the line environment. The
commenters further state that the
preventive modification proposed in the
NPRM would lengthen the repetitive
inspection interval from 1,500 flight
cycles to either 4,000 or 6,000 flight
cycles. In the commenters’ opinion, this
action does not justify the cost or
manpower for doing the preventive
modification.
We do not agree with the commenter’s
request to extend the repetitive
intervals. We have determined that the
proposed compliance time represents
the maximum interval of time allowable
for the affected airplanes to continue to
safely operate before the modification is
done. We determined the inspection
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15:03 Jun 10, 2008
Jkt 214001
intervals in this AD using damage
tolerance methods to ensure that
damage can be detected before it
becomes critical on the structure. Also,
compliance intervals cannot be based on
nonspecific intervals such as a C-check.
Since maintenance schedules vary
among operators, there would be no
assurance that corrective action would
be done within the timeframe for safe
operation of the airplane. Further, in
developing appropriate compliance
times for this AD, we considered the
urgency associated with the subject
unsafe condition, and the practical
aspect of accomplishing the required
actions within a period of time that
corresponds to the normal scheduled
maintenance for most affected operators.
The repetitive intervals following
preventative modification were part of
these considerations. We have not
changed the AD in this regard.
Conclusion
We reviewed the relevant data,
considered the comments received, and
determined that air safety and the
public interest require adopting the AD
with the changes described previously.
We also determined that these changes
will not increase the economic burden
on any operator or increase the scope of
the AD.
Costs of Compliance
There are about 871 airplanes of the
affected design in the worldwide fleet.
This AD affects about 378 airplanes of
U.S. registry. The inspections take
between 11 and 25 work hours per
airplane depending on the airplane
configuration, at an average labor rate of
$80 per work hour. Based on these
figures, the estimated cost of the AD for
U.S. operators is between $332,640 and
$756,000, or between $880 and $2,000
per airplane, per inspection cycle.
Authority for This Rulemaking
Title 49 of the United States Code
specifies the FAA’s authority to issue
rules on aviation safety. Subtitle I,
section 106, describes the authority of
the FAA Administrator. ‘‘Subtitle VII:
Aviation Programs,’’ describes in more
detail the scope of the Agency’s
authority.
We are issuing this rulemaking under
the authority described in ‘‘Subtitle VII,
Part A, Subpart III, Section 44701:
General requirements.’’ Under that
section, Congress charges the FAA with
promoting safe flight of civil aircraft in
air commerce by prescribing regulations
for practices, methods, and procedures
the Administrator finds necessary for
safety in air commerce. This regulation
is within the scope of that authority
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Fmt 4700
Sfmt 4700
because it addresses an unsafe condition
that is likely to exist or develop on
products identified in this rulemaking
action.
Regulatory Findings
This AD will not have federalism
implications under Executive Order
13132. This AD will not have a
substantial direct effect on the States, on
the relationship between the national
government and the States, or on the
distribution of power and
responsibilities among the various
levels of government.
For the reasons discussed above, I
certify that this AD:
(1) Is not a ‘‘significant regulatory
action’’ under Executive Order 12866,
(2) Is not a ‘‘significant rule’’ under
DOT Regulatory Policies and Procedures
(44 FR 11034, February 26, 1979), and
(3) Will not have a significant
economic impact, positive or negative,
on a substantial number of small entities
under the criteria of the Regulatory
Flexibility Act.
You can find our regulatory
evaluation and the estimated costs of
compliance in the AD Docket.
List of Subjects in 14 CFR Part 39
Air transportation, Aircraft, Aviation
safety, Incorporation by reference,
Safety.
Adoption of the Amendment
Accordingly, under the authority
delegated to me by the Administrator,
the FAA amends 14 CFR part 39 as
follows:
I
PART 39—AIRWORTHINESS
DIRECTIVES
1. The authority citation for part 39
continues to read as follows:
I
Authority: 49 U.S.C. 106(g), 40113, 44701.
§ 39.13
[Amended]
2. The FAA amends § 39.13 by adding
the following new AD:
I
2008–12–04 Boeing: Amendment 39–15547.
Docket No. FAA–2007–29333;
Directorate Identifier 2007–NM–141–AD.
Effective Date
(a) This airworthiness directive (AD) is
effective July 16, 2008.
Affected ADs
(b) None.
Applicability
(c) This AD applies to Boeing Model 737–
600, –700, –700C, –800, and –900 series
airplanes, certificated in any category; as
identified in Boeing Special Attention
Service Bulletin 737–53–1232, dated April 2,
2007.
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Federal Register / Vol. 73, No. 113 / Wednesday, June 11, 2008 / Rules and Regulations
Unsafe Condition
(d) This AD results from a fatigue test that
revealed numerous cracks in the upper skin
panel at the chemically milled step above the
lap joint. We are issuing this AD to detect
and correct such fatigue-related cracks,
which could result in the crack tips
continuing to turn and grow to the point
where the skin bay flaps open, causing
decompression of the airplane.
Compliance
(e) You are responsible for having the
actions required by this AD performed within
the compliance times specified, unless the
actions have already been done.
Service Bulletin
(f) The term ‘‘service bulletin,’’ as used in
this AD, means Boeing Special Attention
Service Bulletin 737–53–1232, dated April 2,
2007.
Inspections and Replacement, As Applicable
(g) At the applicable compliance times
listed in Tables 1, 2, and 3 of paragraph 1.E.,
‘‘Compliance,’’ of the service bulletin, or
within the time specified in paragraph (g)(1)
or (g)(2) of this AD, as applicable, whichever
occurs later, and thereafter at the applicable
repeat intervals listed in Tables 1, 2, and 3:
Do the applicable inspections and
replacement by accomplishing all the
applicable actions specified in the
Accomplishment Instructions of the service
bulletin.
(1) For airplanes specified in Tables 1 and
2 of paragraph 1.E., ‘‘Compliance,’’ of the
service bulletin: Do the applicable initial
inspection required by paragraph (g) of this
AD within 36 months after the effective date
of this AD.
(2) For airplanes specified in Table 3 of
paragraph 1.E., ‘‘Compliance,’’ of the service
bulletin: Do the applicable initial inspection
and replacement required by paragraph (g) of
this AD within 24 months after the effective
date of this AD.
yshivers on PROD1PC62 with RULES
Corrective Actions
(h) If any crack or loose or missing fastener
is found during any applicable inspection
required by paragraph (g) of this AD, before
further flight, do the applicable corrective
action in accordance with the service
bulletin; except, where the service bulletin
specifies to contact Boeing for appropriate
action, before further flight, repair the crack
using a method approved in accordance with
the procedures specified in paragraph (l) of
this AD.
Terminating Action for Certain Repetitive
Inspections
(i) For airplanes on which the preventative
modification specified in the service bulletin
has not been installed: Accomplishing the
preventative modification, time-limited
repair, or permanent repair in accordance
with the service bulletin ends the applicable
repetitive external detailed inspections
required by paragraph (g) of this AD.
Exceptions to the Service Bulletin
Procedures for Previously Installed Repairs
(j) For any airplane subject to the
requirements of paragraph (g) of this AD:
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15:03 Jun 10, 2008
Jkt 214001
Inspections done at the compliance times
specified in Table 1 of paragraph 1.E.,
‘‘Compliance,’’ of the service bulletin are not
required in areas that are spanned by an
FAA-approved repair that has a minimum of
3 rows of fasteners above and below the
chemically milled step. Post-repair
supplemental inspections are to be done at
the times specified in Table 2 of paragraph
1.E., ‘‘Compliance,’’ of the service bulletin.
(k) For any airplane that has an external
doubler covering the chemically milled step,
but the doubler does not span the step by a
minimum of 3 rows of fasteners above and
below the chemically milled step: Instead of
requesting approval for an alternative method
of compliance (AMOC) in accordance with
the procedures specified in paragraph (l) of
this AD, one method of compliance with the
inspection requirement of paragraph (g) of
this AD is to inspect all chemically milled
steps covered by the repair using nondestructive test (NDT) methods in accordance
with the Boeing 737 NDT Manual, Part 6,
Subject 53–30–20. These repairs are to be
considered time-limited and are subject to
the post-repair supplemental inspections and
replacement at the times specified in Table
3 of paragraph 1.E., ‘‘Compliance,’’ of the
service bulletin.
Alternative Methods of Compliance
(AMOCs)
(l)(1) The Manager, Seattle Aircraft
Certification Office (ACO), FAA, has the
authority to approve AMOCs for this AD, if
requested in accordance with the procedures
found in 14 CFR 39.19.
(2) To request a different method of
compliance or a different compliance time
for this AD, follow the procedures in 14 CFR
39.19. Before using any approved AMOC on
any airplane to which the AMOC applies,
notify your appropriate principal inspector
(PI) in the FAA Flight Standards District
Office (FSDO), or lacking a PI, your local
FSDO.
(3) An AMOC that provides an acceptable
level of safety may be used for any repair
required by this AD, if it is approved by an
Authorized Representative for the Boeing
Commercial Airplanes Delegation Option
Authorization Organization who has been
authorized by the Manager, Seattle ACO, to
make those findings. For a repair method to
be approved, the repair must meet the
certification basis of the airplane, and the
approval must specifically refer to this AD.
(4) Use of Boeing Model 737 NDT Manual,
Part 6, Subject 53–30–25, is an AMOC for
Boeing Model 737 NDT Manual, Part 6,
Subjects 53–30–19 and 53–30–23, as
specified in the service bulletin.
Material Incorporated by Reference
(m) You must use Boeing Special Attention
Service Bulletin 737–53–1232, dated April 2,
2007, to do the actions required by this AD,
unless the AD specifies otherwise.
(1) The Director of the Federal Register
approved the incorporation by reference of
this service information under 5 U.S.C.
552(a) and 1 CFR part 51.
(2) For service information identified in
this AD, contact Boeing Commercial
Airplanes, P.O. Box 3707, Seattle,
Washington 98124–2207.
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32993
(3) You may review copies of the service
information incorporated by reference at the
FAA, Transport Airplane Directorate, 1601
Lind Avenue, SW., Renton, Washington; or at
the National Archives and Records
Administration (NARA). For information on
the availability of this material at NARA, call
202–741–6030, or go to: https://
www.archives.gov/federal_register/code_of_
federal_regulations/ibr_locations.html.
Issued in Renton, Washington, on May 29,
2008.
Ali Bahrami,
Manager, Transport Airplane Directorate,
Aircraft Certification Service.
[FR Doc. E8–12761 Filed 6–10–08; 8:45 am]
BILLING CODE 4910–13–P
DEPARTMENT OF TRANSPORTATION
Federal Aviation Administration
14 CFR Part 39
[Docket No. FAA–2008–0363; Directorate
Identifier 2008–NM–020–AD; Amendment
39–15553; AD 2008–12–10]
RIN 2120–AA64
Airworthiness Directives; Bombardier
Model CL–600–2B19 (Regional Jet
Series 100 & 440) Airplanes
Federal Aviation
Administration (FAA), Department of
Transportation (DOT).
ACTION: Final rule.
AGENCY:
SUMMARY: We are adopting a new
airworthiness directive (AD) for the
products listed above. This AD results
from mandatory continuing
airworthiness information (MCAI)
originated by an aviation authority of
another country to identify and correct
an unsafe condition on an aviation
product. The MCAI describes the unsafe
condition as:
*
*
*
*
*
This assessment showed that the electrical
harness of the Fuel Quantity Gauging System
(FQGS) is installed in the same routing as the
28 Volts AC, 28 Volts DC, and 115 Volts AC
electrical harnesses. A chafing condition
between these electrical harnesses and the
FQGS harness could increase the surface
temperatures of fuel quantity probes and high
level sensors inside the fuel tank, resulting in
potential ignition source[s] and consequent
fuel tank explosion.
*
*
*
*
*
We are issuing this AD to require
actions to correct the unsafe condition
on these products.
DATES: This AD becomes effective July
16, 2008.
The Director of the Federal Register
approved the incorporation by reference
of a certain publication listed in this AD
as of July 16, 2008.
E:\FR\FM\11JNR1.SGM
11JNR1
Agencies
[Federal Register Volume 73, Number 113 (Wednesday, June 11, 2008)]
[Rules and Regulations]
[Pages 32991-32993]
From the Federal Register Online via the Government Printing Office [www.gpo.gov]
[FR Doc No: E8-12761]
[[Page 32991]]
-----------------------------------------------------------------------
DEPARTMENT OF TRANSPORTATION
Federal Aviation Administration
14 CFR Part 39
[Docket No. FAA-2007-29333; Directorate Identifier 2007-NM-141-AD;
Amendment 39-15547; AD 2008-12-04]
RIN 2120-AA64
Airworthiness Directives; Boeing Model 737-600, -700, -700C, -
800, and -900 Series Airplanes
AGENCY: Federal Aviation Administration (FAA), DOT.
ACTION: Final rule.
-----------------------------------------------------------------------
SUMMARY: We are adopting a new airworthiness directive (AD) for certain
Boeing Model 737-600, -700, -700C, -800, and -900 series airplanes.
This AD requires various repetitive inspections to detect cracks along
the chemically milled steps of the fuselage skin or missing or loose
fasteners in the area of the preventative modification or repairs,
replacement of the time-limited repair with the permanent repair if
applicable, and applicable corrective actions if necessary, which would
end certain repetitive inspections. This AD results from a fatigue test
that revealed numerous cracks in the upper skin panel at the chemically
milled step above the lap joint. We are issuing this AD to detect and
correct such fatigue-related cracks, which could result in the crack
tips continuing to turn and grow to the point where the skin bay flaps
open, causing decompression of the airplane.
DATES: This AD is effective July 16, 2008.
The Director of the Federal Register approved the incorporation by
reference of a certain publication listed in this AD as of July 16,
2008.
ADDRESSES: For service information identified in this AD, contact
Boeing Commercial Airplanes, P.O. Box 3707, Seattle, Washington 98124-
2207.
Examining the AD Docket
You may examine the AD docket on the Internet at https://
www.regulations.gov; or in person at the Docket Management Facility
between 9 a.m. and 5 p.m., Monday through Friday, except Federal
holidays. The AD docket contains this AD, the regulatory evaluation,
any comments received, and other information. The address for the
Docket Office (telephone 800-647-5527) is the Document Management
Facility, U.S. Department of Transportation, Docket Operations, M-30,
West Building Ground Floor, Room W12-140, 1200 New Jersey Avenue, SE.,
Washington, DC 20590.
FOR FURTHER INFORMATION CONTACT: Wayne Lockett, Aerospace Engineer,
Airframe Branch, ANM-120S, FAA, Seattle Aircraft Certification Office,
1601 Lind Avenue, SW., Renton, Washington 98057-3356; telephone (425)
917-6447; fax (425) 917-6590.
SUPPLEMENTARY INFORMATION:
Discussion
We issued a notice of proposed rulemaking (NPRM) to amend 14 CFR
part 39 to include an airworthiness directive (AD) that would apply to
certain Boeing Model 737-600, -700, -700C, -800, and -900 series
airplanes. That NPRM was published in the Federal Register on September
28, 2007 (72 FR 55118) (An extension of the comment period for that
NPRM was published in the Federal Register on November 14, 2007 (72 FR
64009)). That NPRM proposed to require various repetitive inspections
to detect cracks along the chemically milled steps of the fuselage skin
or missing or loose fasteners in the area of the preventative
modification or repairs, replacement of the time-limited repair with
the permanent repair if applicable, and applicable corrective actions
if necessary, which would end certain repetitive inspections.
Comments
We gave the public the opportunity to participate in developing
this AD. We considered the comments received.
Request To Provide Exception for Previously Installed Repairs
Southwest Airlines notes that the proposed AD does not state how to
do the inspection in an area that has a previously installed repair.
Southwest Airlines states that AD 2004-18-06, amendment 39-13784 (69 FR
54206, September 8, 2004), which addresses chemically milled steps of
the fuselage skin for Boeing Model 737-200, -200C, -300, -400, and -500
series airplanes, contains an exception that addresses the issue of a
previously installed repair. Southwest Airlines asks that we include a
similar exception in this AD.
We agree that the NPRM needs to be clarified regarding procedures
for previously installed repairs, and have added new paragraphs (j) and
(k) to this AD to explain the exceptions. We note that the exception to
the procedures required by paragraph (g) of this AD is similar to the
exception in AD 2004-18-06, except that for this AD, post-preventive
modifications and repair supplemental inspections are required for
repairs installed in accordance with Boeing Special Attention Service
Bulletin 737-53-1232, dated April 2, 2007 (cited as the appropriate
source of service information for accomplishing the actions in the
NPRM). We have also re-identified subsequent paragraphs accordingly.
Request To Allow Optional Eddy Current Inspection Method
Continental Airlines (Continental) requests that we allow the use
of the eddy current inspection procedures given in the Boeing 737 Non-
Destructive Test (NDT) Manual, Part 6, Subjects 53-30-25 (c-scan eddy
current inspection), as an alternative to Subjects 53-30-19 and 53-30-
23 listed in Boeing Special Attention Service Bulletin 737-53-1232,
dated April 2, 2007. Continental notes that the eddy current procedure
in Subject 53-30-25 was approved as an alternative method of compliance
(AMOC) for AD 2005-13-27, amendment 39-14164 (70 FR 36821, June 27,
2005), which mandates a similar fuselage skin inspection for Boeing
Model 737-300, -400, and -500 series airplanes.
We agree that the NDT method Continental specifies provides an
acceptable means to find cracking in the internal surface of the
fuselage skin at the edge of a sub-surface doubler. Therefore, we have
revised this AD to include a new paragraph (l)(4) to the AMOC paragraph
(paragraph (j) of the NPRM). Paragraph (l)(4) states that Boeing Model
737 NDT Manual, Part 6, Subject 53-30-25, is an AMOC for Subjects 53-
30-19 and 53-30-23.
Request To Clarify Paragraph (g) of the NPRM
Boeing requests that we clarify the wording in paragraph (g) of the
NPRM to indicate which corrective actions are required and when. Boeing
specifically states that the word ``applicable'' is missing from
paragraph (g) of the NPRM, and requests that the paragraph state
``accomplishing all of the applicable actions specified in the
Accomplishment Instructions of the service bulletin.'' Boeing explains
that, without the word ``applicable,'' the AD would require
accomplishment of all actions within the Accomplishment Instructions,
even those that do not apply under certain conditions.
We agree to clarify paragraph (g) for the stated reasons. We have
revised paragraph (g) of this AD to include the word ``applicable'' in
the requested place.
[[Page 32992]]
Request To Improve Detail in Service Bulletin
The Air Transport Association (ATA) on behalf of its member Delta
Airlines, requests that we encourage Boeing to improve the level of
detail in Boeing Special Attention Service Bulletin 737-53-1232, dated
April 2, 2007, specifically Part V of the Accomplishment Instructions,
``Preventative Modification.'' The commenters explain that the current
data and figures for the modification are vague and could lead to
considerable variation among operators in interpretation and
installation. The commenters also state that, as a minimum, Boeing
should issue a set of engineering drawings for typical modification
parts for each affected group of airplanes, and incorporate them into a
revision of the service bulletin.
We disagree that the level of detail in Part V of the service
bulletin is insufficient. As shown in Part V and its associated
figures, modification doublers and fillers are to be centered in the
skin pocket with their width determined by the existing fastener
spacing common to the lap splice. Adding engineering drawings to the
information already in the service bulletin could result in confusion
due to variations in fastener spacing common to the lap joints. We have
not changed the AD in this regard.
Request To Extend Repetitive Interval To Match C-Check Interval
The ATA, on behalf of its member Alaska Airlines, requests that we
extend the repetitive inspection intervals proposed in the NPRM and
express them in terms of C-check intervals. The commenters explain that
the current repetitive inspection intervals are not sufficient to
bridge successive C-checks, and will thus make it necessary to have a
frequent and possibly repetitive inspection in the line environment.
The commenters further state that the preventive modification proposed
in the NPRM would lengthen the repetitive inspection interval from
1,500 flight cycles to either 4,000 or 6,000 flight cycles. In the
commenters' opinion, this action does not justify the cost or manpower
for doing the preventive modification.
We do not agree with the commenter's request to extend the
repetitive intervals. We have determined that the proposed compliance
time represents the maximum interval of time allowable for the affected
airplanes to continue to safely operate before the modification is
done. We determined the inspection intervals in this AD using damage
tolerance methods to ensure that damage can be detected before it
becomes critical on the structure. Also, compliance intervals cannot be
based on nonspecific intervals such as a C-check. Since maintenance
schedules vary among operators, there would be no assurance that
corrective action would be done within the timeframe for safe operation
of the airplane. Further, in developing appropriate compliance times
for this AD, we considered the urgency associated with the subject
unsafe condition, and the practical aspect of accomplishing the
required actions within a period of time that corresponds to the normal
scheduled maintenance for most affected operators. The repetitive
intervals following preventative modification were part of these
considerations. We have not changed the AD in this regard.
Conclusion
We reviewed the relevant data, considered the comments received,
and determined that air safety and the public interest require adopting
the AD with the changes described previously. We also determined that
these changes will not increase the economic burden on any operator or
increase the scope of the AD.
Costs of Compliance
There are about 871 airplanes of the affected design in the
worldwide fleet. This AD affects about 378 airplanes of U.S. registry.
The inspections take between 11 and 25 work hours per airplane
depending on the airplane configuration, at an average labor rate of
$80 per work hour. Based on these figures, the estimated cost of the AD
for U.S. operators is between $332,640 and $756,000, or between $880
and $2,000 per airplane, per inspection cycle.
Authority for This Rulemaking
Title 49 of the United States Code specifies the FAA's authority to
issue rules on aviation safety. Subtitle I, section 106, describes the
authority of the FAA Administrator. ``Subtitle VII: Aviation
Programs,'' describes in more detail the scope of the Agency's
authority.
We are issuing this rulemaking under the authority described in
``Subtitle VII, Part A, Subpart III, Section 44701: General
requirements.'' Under that section, Congress charges the FAA with
promoting safe flight of civil aircraft in air commerce by prescribing
regulations for practices, methods, and procedures the Administrator
finds necessary for safety in air commerce. This regulation is within
the scope of that authority because it addresses an unsafe condition
that is likely to exist or develop on products identified in this
rulemaking action.
Regulatory Findings
This AD will not have federalism implications under Executive Order
13132. This AD will not have a substantial direct effect on the States,
on the relationship between the national government and the States, or
on the distribution of power and responsibilities among the various
levels of government.
For the reasons discussed above, I certify that this AD:
(1) Is not a ``significant regulatory action'' under Executive
Order 12866,
(2) Is not a ``significant rule'' under DOT Regulatory Policies and
Procedures (44 FR 11034, February 26, 1979), and
(3) Will not have a significant economic impact, positive or
negative, on a substantial number of small entities under the criteria
of the Regulatory Flexibility Act.
You can find our regulatory evaluation and the estimated costs of
compliance in the AD Docket.
List of Subjects in 14 CFR Part 39
Air transportation, Aircraft, Aviation safety, Incorporation by
reference, Safety.
Adoption of the Amendment
0
Accordingly, under the authority delegated to me by the Administrator,
the FAA amends 14 CFR part 39 as follows:
PART 39--AIRWORTHINESS DIRECTIVES
0
1. The authority citation for part 39 continues to read as follows:
Authority: 49 U.S.C. 106(g), 40113, 44701.
Sec. 39.13 [Amended]
0
2. The FAA amends Sec. 39.13 by adding the following new AD:
2008-12-04 Boeing: Amendment 39-15547. Docket No. FAA-2007-29333;
Directorate Identifier 2007-NM-141-AD.
Effective Date
(a) This airworthiness directive (AD) is effective July 16,
2008.
Affected ADs
(b) None.
Applicability
(c) This AD applies to Boeing Model 737-600, -700, -700C, -800,
and -900 series airplanes, certificated in any category; as
identified in Boeing Special Attention Service Bulletin 737-53-1232,
dated April 2, 2007.
[[Page 32993]]
Unsafe Condition
(d) This AD results from a fatigue test that revealed numerous
cracks in the upper skin panel at the chemically milled step above
the lap joint. We are issuing this AD to detect and correct such
fatigue-related cracks, which could result in the crack tips
continuing to turn and grow to the point where the skin bay flaps
open, causing decompression of the airplane.
Compliance
(e) You are responsible for having the actions required by this
AD performed within the compliance times specified, unless the
actions have already been done.
Service Bulletin
(f) The term ``service bulletin,'' as used in this AD, means
Boeing Special Attention Service Bulletin 737-53-1232, dated April
2, 2007.
Inspections and Replacement, As Applicable
(g) At the applicable compliance times listed in Tables 1, 2,
and 3 of paragraph 1.E., ``Compliance,'' of the service bulletin, or
within the time specified in paragraph (g)(1) or (g)(2) of this AD,
as applicable, whichever occurs later, and thereafter at the
applicable repeat intervals listed in Tables 1, 2, and 3: Do the
applicable inspections and replacement by accomplishing all the
applicable actions specified in the Accomplishment Instructions of
the service bulletin.
(1) For airplanes specified in Tables 1 and 2 of paragraph 1.E.,
``Compliance,'' of the service bulletin: Do the applicable initial
inspection required by paragraph (g) of this AD within 36 months
after the effective date of this AD.
(2) For airplanes specified in Table 3 of paragraph 1.E.,
``Compliance,'' of the service bulletin: Do the applicable initial
inspection and replacement required by paragraph (g) of this AD
within 24 months after the effective date of this AD.
Corrective Actions
(h) If any crack or loose or missing fastener is found during
any applicable inspection required by paragraph (g) of this AD,
before further flight, do the applicable corrective action in
accordance with the service bulletin; except, where the service
bulletin specifies to contact Boeing for appropriate action, before
further flight, repair the crack using a method approved in
accordance with the procedures specified in paragraph (l) of this
AD.
Terminating Action for Certain Repetitive Inspections
(i) For airplanes on which the preventative modification
specified in the service bulletin has not been installed:
Accomplishing the preventative modification, time-limited repair, or
permanent repair in accordance with the service bulletin ends the
applicable repetitive external detailed inspections required by
paragraph (g) of this AD.
Exceptions to the Service Bulletin Procedures for Previously Installed
Repairs
(j) For any airplane subject to the requirements of paragraph
(g) of this AD: Inspections done at the compliance times specified
in Table 1 of paragraph 1.E., ``Compliance,'' of the service
bulletin are not required in areas that are spanned by an FAA-
approved repair that has a minimum of 3 rows of fasteners above and
below the chemically milled step. Post-repair supplemental
inspections are to be done at the times specified in Table 2 of
paragraph 1.E., ``Compliance,'' of the service bulletin.
(k) For any airplane that has an external doubler covering the
chemically milled step, but the doubler does not span the step by a
minimum of 3 rows of fasteners above and below the chemically milled
step: Instead of requesting approval for an alternative method of
compliance (AMOC) in accordance with the procedures specified in
paragraph (l) of this AD, one method of compliance with the
inspection requirement of paragraph (g) of this AD is to inspect all
chemically milled steps covered by the repair using non-destructive
test (NDT) methods in accordance with the Boeing 737 NDT Manual,
Part 6, Subject 53-30-20. These repairs are to be considered time-
limited and are subject to the post-repair supplemental inspections
and replacement at the times specified in Table 3 of paragraph 1.E.,
``Compliance,'' of the service bulletin.
Alternative Methods of Compliance (AMOCs)
(l)(1) The Manager, Seattle Aircraft Certification Office (ACO),
FAA, has the authority to approve AMOCs for this AD, if requested in
accordance with the procedures found in 14 CFR 39.19.
(2) To request a different method of compliance or a different
compliance time for this AD, follow the procedures in 14 CFR 39.19.
Before using any approved AMOC on any airplane to which the AMOC
applies, notify your appropriate principal inspector (PI) in the FAA
Flight Standards District Office (FSDO), or lacking a PI, your local
FSDO.
(3) An AMOC that provides an acceptable level of safety may be
used for any repair required by this AD, if it is approved by an
Authorized Representative for the Boeing Commercial Airplanes
Delegation Option Authorization Organization who has been authorized
by the Manager, Seattle ACO, to make those findings. For a repair
method to be approved, the repair must meet the certification basis
of the airplane, and the approval must specifically refer to this
AD.
(4) Use of Boeing Model 737 NDT Manual, Part 6, Subject 53-30-
25, is an AMOC for Boeing Model 737 NDT Manual, Part 6, Subjects 53-
30-19 and 53-30-23, as specified in the service bulletin.
Material Incorporated by Reference
(m) You must use Boeing Special Attention Service Bulletin 737-
53-1232, dated April 2, 2007, to do the actions required by this AD,
unless the AD specifies otherwise.
(1) The Director of the Federal Register approved the
incorporation by reference of this service information under 5
U.S.C. 552(a) and 1 CFR part 51.
(2) For service information identified in this AD, contact
Boeing Commercial Airplanes, P.O. Box 3707, Seattle, Washington
98124-2207.
(3) You may review copies of the service information
incorporated by reference at the FAA, Transport Airplane
Directorate, 1601 Lind Avenue, SW., Renton, Washington; or at the
National Archives and Records Administration (NARA). For information
on the availability of this material at NARA, call 202-741-6030, or
go to: https://www.archives.gov/federal_register/code_of_federal_
regulations/ibr_locations.html.
Issued in Renton, Washington, on May 29, 2008.
Ali Bahrami,
Manager, Transport Airplane Directorate, Aircraft Certification
Service.
[FR Doc. E8-12761 Filed 6-10-08; 8:45 am]
BILLING CODE 4910-13-P