Airworthiness Directives; Boeing Model 747-100, 747-100B, 747-100B SUD, 747-200B, 747-200C, 747-300, 747-400, 747-400D, and 747SR Series Airplanes, 29716-29720 [E8-11474]
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29716
Proposed Rules
Federal Register
Vol. 73, No. 100
Thursday, May 22, 2008
This section of the FEDERAL REGISTER
contains notices to the public of the proposed
issuance of rules and regulations. The
purpose of these notices is to give interested
persons an opportunity to participate in the
rule making prior to the adoption of the final
rules.
DEPARTMENT OF TRANSPORTATION
Federal Aviation Administration
14 CFR Part 39
[Docket No. FAA–2007–29227; Directorate
Identifier 2007–NM–100–AD]
RIN 2120–AA64
Airworthiness Directives; Boeing
Model 747–100, 747–100B, 747–100B
SUD, 747–200B, 747–200C, 747–300,
747–400, 747–400D, and 747SR Series
Airplanes
Federal Aviation
Administration (FAA), DOT.
ACTION: Supplemental notice of
proposed rulemaking (NPRM);
reopening of comment period.
AGENCY:
We are revising an earlier
proposed airworthiness directive (AD)
for certain Boeing Model 747–100, 747–
100B, 747–100B SUD, 747–200B, 747–
200C, 747–300, 747–400, 747–400D, and
747SR series airplanes. For certain
airplanes, the original NPRM would
have required a material type inspection
to determine if the lower forward corner
reveal of the number 3 main entry doors
(MEDs) is a casting. If the reveals are
castings, the original NPRM would have
required repetitive inspections of the
reveals for cracking, and corrective
action if necessary. If the reveals are not
castings, the original NPRM would have
required a detailed inspection of the
reveals for a sharp edge and repetitive
inspections of the reveals for cracking,
and corrective action if necessary. For
certain other airplanes, the original
NPRM would have required only a
detailed inspection of the reveals for a
sharp edge and repetitive inspections of
the reveals for cracking, and corrective
action if necessary. For certain other
airplanes, the original NPRM would
have required repetitive inspections of
the reveals for cracking only, and
corrective action if necessary. The
original NPRM resulted from reports of
cracking and/or a sharp edge in the
lower forward corner reveal of the
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SUMMARY:
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number 3 MEDs. This action revises the
original NPRM by reducing the
compliance times for doing certain
inspections and allowing a certain
replacement as an optional action for
the material type inspection for certain
airplanes. We are proposing this
supplemental NPRM to detect and
correct fatigue cracking of the lower
forward corner reveal of the number 3
MEDs, which could lead to the door
escape slide departing the airplane
when the door is opened and the slide
is deployed, and consequent injuries to
passengers and crew using the door
escape slide during an emergency
evacuation.
DATES: We must receive comments on
this supplemental NPRM by June 16,
2008.
ADDRESSES: You may send comments by
any of the following methods:
• Federal eRulemaking Portal: Go to
https://www.regulations.gov. Follow the
instructions for submitting comments.
• Fax: 202–493–2251.
• Mail: U.S. Department of
Transportation, Docket Operations, M–
30, West Building Ground Floor, Room
W12–140, 1200 New Jersey Avenue, SE.,
Washington, DC 20590.
• Hand Delivery: U.S. Department of
Transportation, Docket Operations, M–
30, West Building Ground Floor, Room
W12–140, 1200 New Jersey Avenue, SE.,
Washington, DC 20590, between 9 a.m.
and 5 p.m., Monday through Friday,
except Federal holidays.
For service information identified in
this AD, contact Boeing Commercial
Airplanes, P.O. Box 3707, Seattle,
Washington 98124–2207.
Examining the AD Docket
You may examine the AD docket on
the Internet at https://
www.regulations.gov; or in person at the
Docket Management Facility between 9
a.m. and 5 p.m., Monday through
Friday, except Federal holidays. The AD
docket contains this proposed AD, the
regulatory evaluation, any comments
received, and other information. The
street address for the Docket Office
(telephone 800–647–5527) is in the
ADDRESSES section. Comments will be
available in the AD docket shortly after
receipt.
FOR FURTHER INFORMATION CONTACT: Ivan
Li, Aerospace Engineer, Airframe
Branch, ANM–120S, FAA, Seattle
Aircraft Certification Office, 1601 Lind
PO 00000
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Avenue SW., Renton, Washington
98057–3356; telephone (425) 917–6437;
fax (425) 917–6590.
SUPPLEMENTARY INFORMATION:
Comments Invited
We invite you to send any written
relevant data, views, or arguments about
this proposed AD. Send your comments
to an address listed under the
ADDRESSES section. Include ‘‘Docket No.
FAA–2007–29227; Directorate Identifier
2007–NM–100–AD’’ at the beginning of
your comments. We specifically invite
comments on the overall regulatory,
economic, environmental, and energy
aspects of this proposed AD. We will
consider all comments received by the
closing date and may amend this
proposed AD because of those
comments.
We will post all comments we
receive, without change, to https://
www.regulations.gov, including any
personal information you provide. We
will also post a report summarizing each
substantive verbal contact we receive
about this proposed AD.
Discussion
We issued a notice of proposed
rulemaking (NPRM) (the ‘‘original
NPRM’’) to amend 14 CFR part 39 to
include an airworthiness directive (AD)
that would apply to certain Boeing
Model 747–100, 747–100B, 747–100B
SUD, 747–200B, 747–200C, 747–300,
747–400, 747–400D, and 747SR series
airplanes. That original NPRM was
published in the Federal Register on
September 19, 2007 (72 FR 53498). For
certain airplanes, that original NPRM
proposed to require a material type
inspection to determine if the lower
forward corner reveal of the number 3
main entry doors (MEDs) is a casting. If
the reveals are castings, that original
NPRM proposed to require repetitive
inspections of the reveals for cracking,
and corrective action if necessary. If the
reveals are not castings, that original
NPRM proposed to require a detailed
inspection of the reveals for a sharp
edge and repetitive inspections of the
reveals for cracking, and corrective
action if necessary. For certain other
airplanes, that original NPRM proposed
to require only a detailed inspection of
the reveals for a sharp edge and
repetitive inspections of the reveals for
cracking, and corrective action if
necessary. For certain other airplanes,
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Federal Register / Vol. 73, No. 100 / Thursday, May 22, 2008 / Proposed Rules
that original NPRM proposed to require
repetitive inspections of the reveals for
cracking only, and corrective action if
necessary.
Comments
We gave the public the opportunity to
participate in developing this AD. We
considered the comments received from
the commenter.
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Request To Clarify No Further Action
Statement
Boeing requests that we clarify the
statement ‘‘No further action is required
by this paragraph for that location only
after the replacement’’ specified in
paragraphs (g)(1), (j)(1), (j)(2)(i), (j)(3)(i),
(k)(2)(i), and (k)(2)(ii)(B) of the NPRM.
Boeing suggests that we add the phrase
‘‘with a two-piece reveal’’ to the
statement. Boeing states that the
referenced service bulletin (Boeing
Special Attention Service Bulletin 747–
53–2460, Revision 1, dated February 13,
2007) gives two options for the
replacement, with either a one-piece
reveal or a two-piece reveal. Boeing
states that only a replacement with a
two-piece reveal terminates the
inspections for that location.
We agree that only replacement with
a two-piece reveal would terminate the
inspections for that location. However,
we do not agree that clarification is
necessary for all paragraphs. In
paragraphs (j)(2)(i), (j)(3)(i), and
(k)(2)(ii)(B) of the supplemental NPRM,
we specify replacing the reveal with a
new or reworked two-piece reveal in
accordance with Part 2 of Boeing
Special Attention Service Bulletin 747–
53–2460, Revision 1. We do not mention
installation of a one-piece reveal as an
option in these paragraphs. Part 2 of the
service bulletin describes procedures for
installing two-piece reveals. Therefore,
in paragraphs (j)(2)(i), (j)(3)(i), and
(k)(2)(ii)(B) of the supplemental NPRM
where we state that no further action is
required after the replacement, the
replacement is the two-piece reveal
replacement specified in those
paragraphs. No change is necessary for
paragraphs (j)(2)(i), (j)(3)(i), and
(k)(2)(ii)(B) of this supplemental NPRM
in regard to this issue.
Also, for paragraphs (g)(1) and (k)(2)(i)
of this supplemental NPRM, we specify
to repeat inspections until a new or reworked two-piece reveal is installed.
The replacement is the two-piece reveal
installation specified in those
paragraphs. No change is necessary for
paragraphs (g)(1) and (k)(2)(i) of this
supplemental NPRM in regard to this
issue.
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However, we have revised paragraph
(j)(1) of this supplemental NPRM for
clarity as suggested by the commenter.
Request To Allow Optional Action for
Material Type Inspection
Boeing requests that we allow doing
a replacement with a new two-piece
reveal as an optional action for the
material type inspection specified in
paragraph (k) of the original NPRM.
Boeing states that if an existing reveal is
to be reworked to a two-piece reveal, the
material type inspection is necessary;
however, if the reveal is replaced with
a new two-piece reveal, a material type
inspection is not necessary. Boeing
states if an operator replaces all the
reveals with new two-piece reveals, the
original NPRM would still require that
the material type inspection be done.
We agree to allow replacing the reveal
with a new two-piece reveal as an
option for the reasons stated by the
commenter. In addition, we have
determined it is acceptable to replace
the reveal with a re-worked reveal as an
option to doing the material type
inspection; re-worked reveals are
machined from 6061 aluminum. We
have revised paragraph (k) of this
supplemental NPRM accordingly.
Request To Reduce Compliance Time in
Paragraph (j)(1) of the Original NPRM
Boeing requests that we reduce the
compliance time ‘‘before the
accumulation of another 10,000 flight
cycles on the lower forward corner
reveal’’ to ‘‘ before the accumulation of
10,000 flight cycles on the lower
forward corner reveal since new (for
Group 2 airplanes) or since replacement
(for Group 1 Configuration 2
airplanes).’’ Boeing states that the first
inspection should be at 1,500 flight
cycles and then the interval should be
6,000 flight cycles.
We agree with the commenter that the
next repeat inspection after the initial
inspection done in accordance with
paragraph (j) of the supplemental NPRM
should be reduced. We intended to
match the compliance times specified in
the service bulletin but the compliance
times in the service bulletin are unclear.
Figure 16 of the service bulletin
specifies a compliance time of ‘‘10,000
flight cycles after the reveal was last
replaced’’ but does not refer to a
compliance time of 10,000 flight cycles
on the reveal since new. In addition, the
commenter gives conflicting statements.
The commenter’s statement that the
interval should be 6,000 flight cycles
after the first 1,500 flight cycle
inspection conflicts with its statement
that the compliance time should be
revised to state 10,000 flight cycles on
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29717
the reveal since new or replaced. We
have revised paragraph (j)(1) to reduce
the compliance time as follows: Before
the accumulation of 10,000 flight cycles
on the lower forward corner reveal since
new, or within 6,000 flight cycles after
doing the inspection required by
paragraph (j) of this AD, whichever
occurs later.
In addition, we have revised
paragraphs (g)(2)(ii), (j)(2)(ii), (j)(3)(ii),
and (k)(2)(ii)(C) of the supplemental
NPRM to clarify the 10,000-flight-cycle
compliance time is on the replacement
reveal instead of since replacement of
the reveal.
Request To Revise Reference
Boeing requests that we revise the
reference for doing the detailed
inspection specified in paragraph (j)(1)
of the original NPRM. Boeing states that
instead of doing the detailed inspection
as specified in paragraph (j) of the
original NPRM, the paragraph should
specify doing the detailed inspection in
accordance with Part 5 of the service
bulletin. Boeing notes that paragraph (j)
refers to paragraphs (h) and (i) of the
original NPRM for compliance times.
Boeing contends that because
paragraphs (h) and (i) include a
compliance time of ‘‘before the
accumulation of 1,500 total flight
cycles’’ operators may interpret that the
inspection interval is 1,500 flight cycles.
We disagree with the commenter’s
assertion that the compliance time
interval can be interpreted as 1,500
flight cycles because the compliance
time is specified in paragraph (j)(1) of
the supplemental NPRM and the
reference to paragraph (j) of the
supplemental NPRM is for the details of
how to do the inspection. However, we
have revised paragraph (j)(1) of the
supplemental NPRM for clarity.
Although the commenter suggests
pointing to Part 5 of the service bulletin
for doing the inspection, Part 5 of the
service bulletin refers to Part 8 of the
service bulletin for doing the inspection.
Therefore, we have revised paragraph
(j)(1) of the supplemental NPRM to refer
directly to Part 8 of the service bulletin.
We have also revised paragraph (j)(1) of
the supplemental NPRM to refer to
paragraph (j)(3) of the supplemental
NPRM for doing corrective action if any
cracking is found.
In addition, we have revised
paragraphs (g)(2)(ii), (j)(2)(ii), (j)(3)(ii),
and (k)(2)(ii)(C) of the supplemental
NPRM to clarify the references for doing
the inspections.
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Federal Register / Vol. 73, No. 100 / Thursday, May 22, 2008 / Proposed Rules
to exist or develop on other products of
the same type design. Certain changes
described above expand the scope of the
original NPRM. As a result, we have
determined that it is necessary to reopen
the comment period to provide
additional opportunity for the public to
comment on this supplemental NPRM.
FAA’s Determination and Proposed
Requirements of the Supplemental
NPRM
We are proposing this supplemental
NPRM because we evaluated all
pertinent information and determined
an unsafe condition exists and is likely
Costs of Compliance
There are about 715 airplanes of the
affected design in the worldwide fleet.
The following table provides the
estimated costs for U.S. operators to
comply with this supplemental NPRM.
ESTIMATED COSTS
Action
Average labor
rate per hour
Work hours
Inspections ............................
4
Authority for This Rulemaking
Title 49 of the United States Code
specifies the FAA’s authority to issue
rules on aviation safety. Subtitle I,
section 106, describes the authority of
the FAA Administrator. ‘‘Subtitle VII:
Aviation Programs,’’ describes in more
detail the scope of the Agency’s
authority.
We are issuing this rulemaking under
the authority described in ‘‘Subtitle VII,
Part A, Subpart III, Section 44701:
General requirements.’’ Under that
section, Congress charges the FAA with
promoting safe flight of civil aircraft in
air commerce by prescribing regulations
for practices, methods, and procedures
the Administrator finds necessary for
safety in air commerce. This regulation
is within the scope of that authority
because it addresses an unsafe condition
that is likely to exist or develop on
products identified in this rulemaking
action.
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Regulatory Findings
We determined that this proposed AD
would not have federalism implications
under Executive Order 13132. This
proposed AD would not have a
substantial direct effect on the States, on
the relationship between the national
Government and the States, or on the
distribution of power and
responsibilities among the various
levels of government.
For the reasons discussed above, I
certify this proposed regulation:
1. Is not a ‘‘significant regulatory
action’’ under Executive Order 12866,
2. Is not a ‘‘significant rule’’ under the
DOT Regulatory Policies and Procedures
(44 FR 11034, February 26, 1979), and
3. Will not have a significant
economic impact, positive or negative,
on a substantial number of small entities
under the criteria of the Regulatory
Flexibility Act.
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$80
Cost per airplane
$320, per inspection cycle ....
You can find our regulatory
evaluation and the estimated costs of
compliance in the AD Docket.
List of Subjects in 14 CFR Part 39
Air transportation, Aircraft, Aviation
safety, Safety.
The Proposed Amendment
Accordingly, under the authority
delegated to me by the Administrator,
the FAA proposes to amend 14 CFR part
39 as follows:
PART 39—AIRWORTHINESS
DIRECTIVES
Authority: 49 U.S.C. 106(g), 40113, 44701.
[Amended]
2. The FAA amends § 39.13 by adding
the following new AD:
Boeing: Docket No. FAA–2007–29227;
Directorate Identifier 2007–NM–100–AD.
Comments Due Date
(a) We must receive comments by June 16,
2008.
Affected ADs
(b) Certain requirements of this AD
terminate certain requirements of AD 2007–
12–11, amendment 39–15089.
Applicability
(c) This AD applies to Boeing Model 747–
100, 747–100B, 747–100B SUD, 747–200B,
747–200C, 747–300, 747–400, 747–400D, and
747SR series airplanes, certificated in any
category, as identified in Boeing Special
Attention Service Bulletin 747–53–2460,
Revision 1, dated February 13, 2007, except
airplanes that have been converted to an allcargo configuration. The requirements of this
AD also become applicable at the time when
a converted airplane operating in an all-cargo
configuration is converted back to a
passenger or passenger/cargo configuration.
Unsafe Condition
(d) This AD results from reports of cracking
and/or a sharp edge in the lower forward
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119
Fleet cost
$38,080, per inspection
cycle.
corner reveal of the number 3 main entry
doors (MEDs). We are issuing this AD to
detect and correct fatigue cracking of the
lower forward corner reveal of the number 3
MEDs, which could lead to the door escape
slide departing the airplane when the door is
opened and the slide is deployed, and
consequent injuries to passengers and crew
using the door escape slide during an
emergency evacuation.
Compliance
(e) You are responsible for having the
actions required by this AD performed within
the compliance times specified, unless the
actions have already been done.
Service Bulletin Reference
1. The authority citation for part 39
continues to read as follows:
§ 39.13
Number of
U.S.-registered
airplanes
(f) The term ‘‘service bulletin,’’ as used in
this AD, means the Accomplishment
Instructions of Boeing Special Attention
Service Bulletin 747–53–2460, Revision 1,
dated February 13, 2007.
Actions for Group 3 Airplanes
(g) For airplanes identified as Group 3
airplanes in the service bulletin: Before the
accumulation of 10,000 total flight cycles, or
within 1,000 flight cycles after the effective
date of this AD, whichever occurs later, do
a detailed inspection for cracking of the
lower forward corner reveals in accordance
with Part 8 of the service bulletin.
(1) If no cracking is found, repeat the
inspection thereafter at intervals not to
exceed 6,000 flight cycles until a new or
reworked two-piece reveal is installed in
accordance with Part 2 of the service
bulletin. No further action is required by this
paragraph for that location only after the
replacement.
Note 1: For the purpose of this AD, a onepiece machined aluminum reveal may be
reworked into a two-piece reveal in
accordance with Part 7 of the service bulletin
after it was verified to be crack free and
without a sharp edge in accordance with Part
5 of the service bulletin, or after it was
confirmed to be crack free in accordance with
Part 5 of the service bulletin and reworked
to remove a sharp edge in accordance with
Part 6 of the service bulletin.
(2) If cracking is found, do the replacement
specified in paragraph (g)(2)(i) or (g)(2)(ii) of
this AD.
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(i) Before further flight, replace the reveal
with a new or reworked two-piece reveal in
accordance with Part 2 of the service
bulletin. No further action is required by this
paragraph for that location only after the
replacement.
(ii) Before further flight, replace the reveal
with a new or reworked one-piece machined
aluminum reveal without a sharp edge in
accordance with Part 3 of the service
bulletin. Before the accumulation of 10,000
flight cycles on the replacement reveal since
new, do the inspection for cracking specified
in Part 8 of the service bulletin and repeat
the inspection thereafter at intervals not to
exceed 6,000 flight cycles until a new or
reworked two-piece reveal is installed in
accordance with Part 2 of the service
bulletin. If any cracking is found during any
inspection required by this paragraph, before
further flight, do the action specified in
paragraph (g)(2) of this AD. No further action
is required by this paragraph for that location
only after the replacement with a two-piece
reveal.
Note 2: For the purpose of this AD, a onepiece machined aluminum reveal with a
sharp edge may be reworked into a one-piece
machined aluminum reveal without a sharp
edge in accordance with Part 6 of the service
bulletin after it is confirmed to be crack free
in accordance with Part 5 of the service
bulletin. After the sharp edge is removed, the
one-piece machined aluminum reveal
without a sharp edge may be further
reworked into a two-piece reveal in
accordance with Part 7 of the service
bulletin.
Actions for Group 2 Airplanes and Group 1,
Configuration 2 Airplanes
(h) For airplanes identified as Group 2
airplanes in the service bulletin: Before the
accumulation of 1,500 total flight cycles, or
within 1,000 flight cycles after the effective
date of this AD, whichever occurs later, do
the inspection specified in paragraph (j) of
this AD.
(i) For airplanes identified as Group 1,
Configuration 2 airplanes in the service
bulletin: Within 1,500 flight cycles after the
lower forward corner reveal was last replaced
or 1,000 flight cycles after the effective date
of this AD, whichever occurs later, do the
inspection specified in paragraph (j) of this
AD.
(j) At the applicable times specified in
paragraphs (h) and (i) of this AD: Do a
detailed inspection of the lower forward
corner reveals for cracking and a sharp edge
in accordance with Part 5 of the service
bulletin.
(1) If no cracking and no sharp edge are
found, before the accumulation of 10,000
flight cycles on the lower forward corner
reveal since new, or within 6,000 flight
cycles after doing the inspection required by
paragraph (j) of this AD, whichever occurs
later, do the detailed inspection for cracking
in accordance with Part 8 of the service
bulletin and inspect thereafter at intervals
not to exceed 6,000 flight cycles, until a new
or reworked two-piece reveal is installed in
accordance with Part 2 of the service
bulletin. If any cracking is found during any
inspection required by this paragraph, before
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further flight, do the action specified in
paragraph (j)(3) of this AD. No further action
is required by this paragraph for that location
only after the replacement with a two-piece
reveal.
(2) If no cracking is found but a sharp edge
is found, do the action specified in paragraph
(j)(2)(i) or (j)(2)(ii) of this AD.
(i) Before further flight, replace the lower
forward corner reveal with a new or
reworked two-piece reveal, in accordance
with Part 2 of the service bulletin. No further
action is required by this paragraph for that
location only after the replacement.
(ii) Before further flight, replace the reveal
with a new or reworked one-piece machined
aluminum reveal without a sharp edge, in
accordance with Part 3 of the service
bulletin. Before the accumulation of 10,000
flight cycles on the replacement reveal since
new, do the inspection for cracking in
accordance with Part 8 of the service bulletin
and inspect thereafter at intervals not to
exceed 6,000 flight cycles, until a new or
reworked two-piece reveal is installed in
accordance with Part 2 of the service
bulletin. If any cracking is found during any
inspection required by this paragraph, before
further flight, do the action required by
paragraph (j)(3) of this AD. No further action
is required by this paragraph for that location
only after the replacement with a two-piece
reveal.
(3) If cracking is found, do the action
specified in paragraph (j)(3)(i) or (j)(3)(ii) of
this AD.
(i) Before further flight, replace the reveal
with a new or reworked two-piece reveal, in
accordance with Part 2 of the service
bulletin. No further action is required by this
paragraph for that location only after the
replacement.
(ii) Before further flight, replace the lower
forward corner reveal with a new or
reworked one-piece machined aluminum
reveal without a sharp edge, in accordance
with Part 3 of the service bulletin. Before the
accumulation of 10,000 flight cycles on the
replacement reveal since new, do the
inspection for cracking in accordance with
Part 8 of the service bulletin and inspect
thereafter at intervals not to exceed 6,000
flight cycles, until a new or reworked twopiece reveal is installed in accordance with
Part 2 of the service bulletin. If any cracking
is found during any inspection required by
this paragraph, before further flight, do the
action required by paragraph (j)(3) of this AD.
No further action is required by this
paragraph for that location only after the
replacement with a two-piece reveal.
Actions for Group 1, Configuration 1
Airplanes
(k) For airplanes identified as Group 1,
Configuration 1 airplanes in the service
bulletin: Before the accumulation of 1,500
total flight cycles, or within 1,000 flight
cycles after the effective date of this AD,
whichever occurs later, do a material type
inspection to determine if the lower forward
corner reveals are castings, in accordance
with the service bulletin. As an alternative to
the material type inspection, replacing a
reveal with a new or reworked two-piece
lower forward corner reveal in accordance
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29719
with Part 2 of the service bulletin is
terminating action for the requirements of
this paragraph for that location only.
(1) If the forward corner reveal is not a
casting: Before further flight, do the actions
specified in paragraph (j) of this AD except
for the inspection for a sharp edge.
(2) If the forward corner reveal is a casting:
Before the accumulation of 7,000 total flight
cycles, within 2,000 flight cycles after the
effective date of this AD, or within 3,000
flight cycles since the forward corner reveal
was inspected in accordance with Boeing
Service Bulletin 747–53A2378, whichever is
latest, do a detailed inspection for cracking
of the lower forward corner reveal, in
accordance with Part 1 of Boeing Special
Attention Service Bulletin 747–53–2460,
Revision 1, dated February 13, 2007.
(i) If no cracking is found: Repeat the
inspection specified in paragraph (k)(2) of
this AD thereafter at intervals not to exceed
3,000 flight cycles until a new or reworked
two-piece lower forward corner reveal is
installed in accordance with Part 2 of the
service bulletin. No further action is required
by this paragraph for that location only after
the replacement.
(ii) If cracking is found: Do the actions
specified in paragraph (k)(2)(ii)(A),
(k)(2)(ii)(B), or (k)(2)(ii)(C) of this AD.
(A) Before further flight, weld repair the
reveal in accordance with Part 4 of the
service bulletin. Repeat the inspection
specified in paragraph (k)(2) of this AD
thereafter at intervals not to exceed 3,000
flight cycles until a new or reworked twopiece reveal is installed in accordance with
Part 2 of the service bulletin. No further
action is required by this paragraph for that
location only after the replacement.
(B) Before further flight, replace the reveal
with a new or reworked two-piece reveal, in
accordance with Part 2 of the service
bulletin. No further action is required by this
paragraph for that location only after the
replacement.
(C) Before further flight, replace the reveal
with a new or reworked one-piece machined
aluminum reveal without a sharp edge, in
accordance with Part 3 of the service
bulletin. Before the accumulation of 10,000
flight cycles on the replacement reveal since
new, do the inspection for cracking in
accordance with Part 8 of the service bulletin
and inspect thereafter at intervals not to
exceed 6,000 flight cycles, until a new or
reworked two-piece reveal is installed in
accordance with Part 2 of the service
bulletin. If any cracking is found during any
inspection required by this paragraph, before
further flight, do the action required by
paragraph (k)(2)(ii)(B) or (k)(2)(ii)(C) of this
AD. No further action is required by this
paragraph for that location only after the
replacement with a two-piece reveal.
Operator’s Equivalent Procedure
(l) Although Step 5 of Figure 8 of the
service bulletin specifies that operators may
accomplish the actions in accordance with
‘‘an operator’s equivalent procedure,’’ this
AD requires operators to accomplish Step 5
of Figure 8 in accordance with only the
procedures specified in Boeing Standard
Overhaul Practices Manual (SOPM) 20–20–
E:\FR\FM\22MYP1.SGM
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29720
Federal Register / Vol. 73, No. 100 / Thursday, May 22, 2008 / Proposed Rules
02 as given in the service bulletin. An
‘‘operator’s equivalent procedure’’ may be
used only if approved as an alternative
method of compliance in accordance with
paragraph (p) of this AD.
DEPARTMENT OF TRANSPORTATION
Compliance With AD 2007–12–11,
Amendment 39–15089, for MED 3 Only
[Docket No. FAA–2008–0584; Directorate
Identifier 2007–NM–315–AD]
(m) Accomplishment of the applicable
repair required by this AD constitutes
compliance with the repair of the lower
forward corner casting (reveal) of the number
3 MEDs only, as required by paragraph
(q)(2)(ii) of AD 2007–12–11 (which specifies
the actions be done in accordance with
Boeing Service Bulletin 747–53A2378,
Revision 1, dated March 10, 1994; or Boeing
Service Bulletin 747–53A2378, Revision 3,
dated August 11, 2005). Accomplishment of
the actions of this AD does not terminate the
remaining requirements of AD 2007–12–11.
RIN 2120–AA64
Federal Aviation Administration
14 CFR Part 39
Parts Installation
(n) As of the effective date of this AD, no
person may install a door lower forward
corner reveal made of cast 356 aluminum on
any airplane at a location specified by this
AD.
(o) As of the effective date of this AD, no
person may install a door lower forward
corner reveal made of machined 6061
aluminum on any airplane at a location
specified by this AD, unless it has been
confirmed/reworked to be without a sharp
edge in accordance with the service bulletin.
Alternative Methods of Compliance
(AMOCs)
rfrederick on PROD1PC67 with PROPOSALS
(p)(1) The Manager, Seattle Aircraft
Certification Office (ACO), FAA, has the
authority to approve AMOCs for this AD, if
requested in accordance with the procedures
found in 14 CFR 39.19.
(2) To request a different method of
compliance or a different compliance time
for this AD, follow the procedures in 14 CFR
39.19. Before using any approved AMOC on
any airplane to which the AMOC applies,
notify your appropriate principal inspector
(PI) in the FAA Flight Standards District
Office (FSDO), or lacking a PI, your local
FSDO.
(3) An AMOC that provides an acceptable
level of safety may be used for any repair
required by this AD, if it is approved by an
Authorized Representative for the Boeing
Commercial Airplanes Delegation Option
Authorization Organization who has been
authorized by the Manager, Seattle ACO, to
make those findings. For a repair method to
be approved, the repair must meet the
certification basis of the airplane, and the
approval must specifically refer to this AD.
Issued in Renton, Washington, on May 7,
2008.
Michael J. Kaszycki,
Acting Manager, Transport Airplane
Directorate, Aircraft Certification Service.
[FR Doc. E8–11474 Filed 5–21–08; 8:45 am]
BILLING CODE 4910–13–P
VerDate Aug<31>2005
15:19 May 21, 2008
Jkt 214001
Airworthiness Directives; Dornier
Model 328–100 Airplanes
Federal Aviation
Administration (FAA), Department of
Transportation (DOT).
ACTION: Notice of proposed rulemaking
(NPRM).
AGENCY:
SUMMARY: The FAA proposes to
supersede an existing airworthiness
directive (AD) that applies to all AvCraft
Dornier Model 328–100 airplanes. The
existing AD currently requires
modifying the electrical wiring of the
fuel pumps; installing insulation at the
hand flow control and shut-off valves,
and other components of the
environmental control system; and
installing markings at fuel wiring
harnesses. The existing AD also requires
revising the Airworthiness Limitations
section (ALS) of the Instructions for
Continued Airworthiness to incorporate
new inspections of the fuel tank system.
This proposed AD would replace the
flight-hour-based threshold for
conducting certain initial inspections,
with an 8-year threshold. This proposed
AD results from fuel system reviews
conducted by the manufacturer. We are
proposing this AD to reduce the
potential of ignition sources inside fuel
tanks, which, in combination with
flammable fuel vapors, could result in
fuel tank explosions and consequent
loss of the airplane.
DATES: We must receive comments on
this proposed AD by June 23, 2008.
ADDRESSES: You may send comments by
any of the following methods:
• Federal eRulemaking Portal: Go to
https://www.regulations.gov. Follow the
instructions for submitting comments.
• Fax: 202–493–2251.
• Mail: U.S. Department of
Transportation, Docket Operations, M–
30, West Building Ground Floor, Room
W12–140, 1200 New Jersey Avenue, SE.,
Washington, DC 20590.
• Hand Delivery: U.S. Department of
Transportation, Docket Operations, M–
30, West Building Ground Floor, Room
W12–140, 1200 New Jersey Avenue, SE.,
Washington, DC 20590, between 9 a.m.
and 5 p.m., Monday through Friday,
except Federal holidays.
For service information identified in
this AD, contact 328 Support Services
PO 00000
Frm 00005
Fmt 4702
Sfmt 4702
GmbH, P.O. Box 1252, D–82231
Wessling, Germany.
Examining the AD Docket
You may examine the AD docket on
the Internet at https://
www.regulations.gov; or in person at the
Docket Management Facility between 9
a.m. and 5 p.m., Monday through
Friday, except Federal holidays. The AD
docket contains this proposed AD, the
regulatory evaluation, any comments
received, and other information. The
street address for the Docket Office
(telephone 800–647–5527) is in the
ADDRESSES section. Comments will be
available in the AD docket shortly after
receipt.
FOR FURTHER INFORMATION CONTACT: Tom
Groves, Aerospace Engineer,
International Branch, ANM–116,
Transport Airplane Directorate, FAA,
1601 Lind Avenue, SW., Renton,
Washington 98057–3356; telephone
(425) 227–1503; fax (425) 227–1149.
SUPPLEMENTARY INFORMATION:
Comments Invited
We invite you to send any written
relevant data, views, or arguments about
this proposed AD. Send your comments
to an address listed under the
ADDRESSES section. Include ‘‘Docket No.
FAA–2008–0584; Directorate Identifier
2007–NM–315–AD’’ at the beginning of
your comments. We specifically invite
comments on the overall regulatory,
economic, environmental, and energy
aspects of this proposed AD. We will
consider all comments received by the
closing date and may amend this
proposed AD because of those
comments.
We will post all comments we
receive, without change, to https://
www.regulations.gov, including any
personal information you provide. We
will also post a report summarizing each
substantive verbal contact we receive
about this proposed AD.
Discussion
On June 15, 2005, we issued AD
2005–13–24, amendment 39–14161 (70
FR 36470, June 24, 2005), for all AvCraft
Dornier Model 328–100 airplanes. That
AD requires modifying the electrical
wiring of the fuel pumps; installing
insulation at the flow control and shutoff valves, and other components of the
environmental control system; and
installing markings at fuel wiring
harnesses. That AD also requires
revising the Airworthiness Limitations
section (ALS) of the Instructions for
Continued Airworthiness to incorporate
new inspections of the fuel tank system.
That AD resulted from fuel system
reviews conducted by the manufacturer.
E:\FR\FM\22MYP1.SGM
22MYP1
Agencies
[Federal Register Volume 73, Number 100 (Thursday, May 22, 2008)]
[Proposed Rules]
[Pages 29716-29720]
From the Federal Register Online via the Government Printing Office [www.gpo.gov]
[FR Doc No: E8-11474]
========================================================================
Proposed Rules
Federal Register
________________________________________________________________________
This section of the FEDERAL REGISTER contains notices to the public of
the proposed issuance of rules and regulations. The purpose of these
notices is to give interested persons an opportunity to participate in
the rule making prior to the adoption of the final rules.
========================================================================
Federal Register / Vol. 73, No. 100 / Thursday, May 22, 2008 /
Proposed Rules
[[Page 29716]]
DEPARTMENT OF TRANSPORTATION
Federal Aviation Administration
14 CFR Part 39
[Docket No. FAA-2007-29227; Directorate Identifier 2007-NM-100-AD]
RIN 2120-AA64
Airworthiness Directives; Boeing Model 747-100, 747-100B, 747-
100B SUD, 747-200B, 747-200C, 747-300, 747-400, 747-400D, and 747SR
Series Airplanes
AGENCY: Federal Aviation Administration (FAA), DOT.
ACTION: Supplemental notice of proposed rulemaking (NPRM); reopening of
comment period.
-----------------------------------------------------------------------
SUMMARY: We are revising an earlier proposed airworthiness directive
(AD) for certain Boeing Model 747-100, 747-100B, 747-100B SUD, 747-
200B, 747-200C, 747-300, 747-400, 747-400D, and 747SR series airplanes.
For certain airplanes, the original NPRM would have required a material
type inspection to determine if the lower forward corner reveal of the
number 3 main entry doors (MEDs) is a casting. If the reveals are
castings, the original NPRM would have required repetitive inspections
of the reveals for cracking, and corrective action if necessary. If the
reveals are not castings, the original NPRM would have required a
detailed inspection of the reveals for a sharp edge and repetitive
inspections of the reveals for cracking, and corrective action if
necessary. For certain other airplanes, the original NPRM would have
required only a detailed inspection of the reveals for a sharp edge and
repetitive inspections of the reveals for cracking, and corrective
action if necessary. For certain other airplanes, the original NPRM
would have required repetitive inspections of the reveals for cracking
only, and corrective action if necessary. The original NPRM resulted
from reports of cracking and/or a sharp edge in the lower forward
corner reveal of the number 3 MEDs. This action revises the original
NPRM by reducing the compliance times for doing certain inspections and
allowing a certain replacement as an optional action for the material
type inspection for certain airplanes. We are proposing this
supplemental NPRM to detect and correct fatigue cracking of the lower
forward corner reveal of the number 3 MEDs, which could lead to the
door escape slide departing the airplane when the door is opened and
the slide is deployed, and consequent injuries to passengers and crew
using the door escape slide during an emergency evacuation.
DATES: We must receive comments on this supplemental NPRM by June 16,
2008.
ADDRESSES: You may send comments by any of the following methods:
Federal eRulemaking Portal: Go to https://
www.regulations.gov. Follow the instructions for submitting comments.
Fax: 202-493-2251.
Mail: U.S. Department of Transportation, Docket
Operations, M-30, West Building Ground Floor, Room W12-140, 1200 New
Jersey Avenue, SE., Washington, DC 20590.
Hand Delivery: U.S. Department of Transportation, Docket
Operations, M-30, West Building Ground Floor, Room W12-140, 1200 New
Jersey Avenue, SE., Washington, DC 20590, between 9 a.m. and 5 p.m.,
Monday through Friday, except Federal holidays.
For service information identified in this AD, contact Boeing
Commercial Airplanes, P.O. Box 3707, Seattle, Washington 98124-2207.
Examining the AD Docket
You may examine the AD docket on the Internet at https://
www.regulations.gov; or in person at the Docket Management Facility
between 9 a.m. and 5 p.m., Monday through Friday, except Federal
holidays. The AD docket contains this proposed AD, the regulatory
evaluation, any comments received, and other information. The street
address for the Docket Office (telephone 800-647-5527) is in the
ADDRESSES section. Comments will be available in the AD docket shortly
after receipt.
FOR FURTHER INFORMATION CONTACT: Ivan Li, Aerospace Engineer, Airframe
Branch, ANM-120S, FAA, Seattle Aircraft Certification Office, 1601 Lind
Avenue SW., Renton, Washington 98057-3356; telephone (425) 917-6437;
fax (425) 917-6590.
SUPPLEMENTARY INFORMATION:
Comments Invited
We invite you to send any written relevant data, views, or
arguments about this proposed AD. Send your comments to an address
listed under the ADDRESSES section. Include ``Docket No. FAA-2007-
29227; Directorate Identifier 2007-NM-100-AD'' at the beginning of your
comments. We specifically invite comments on the overall regulatory,
economic, environmental, and energy aspects of this proposed AD. We
will consider all comments received by the closing date and may amend
this proposed AD because of those comments.
We will post all comments we receive, without change, to https://
www.regulations.gov, including any personal information you provide. We
will also post a report summarizing each substantive verbal contact we
receive about this proposed AD.
Discussion
We issued a notice of proposed rulemaking (NPRM) (the ``original
NPRM'') to amend 14 CFR part 39 to include an airworthiness directive
(AD) that would apply to certain Boeing Model 747-100, 747-100B, 747-
100B SUD, 747-200B, 747-200C, 747-300, 747-400, 747-400D, and 747SR
series airplanes. That original NPRM was published in the Federal
Register on September 19, 2007 (72 FR 53498). For certain airplanes,
that original NPRM proposed to require a material type inspection to
determine if the lower forward corner reveal of the number 3 main entry
doors (MEDs) is a casting. If the reveals are castings, that original
NPRM proposed to require repetitive inspections of the reveals for
cracking, and corrective action if necessary. If the reveals are not
castings, that original NPRM proposed to require a detailed inspection
of the reveals for a sharp edge and repetitive inspections of the
reveals for cracking, and corrective action if necessary. For certain
other airplanes, that original NPRM proposed to require only a detailed
inspection of the reveals for a sharp edge and repetitive inspections
of the reveals for cracking, and corrective action if necessary. For
certain other airplanes,
[[Page 29717]]
that original NPRM proposed to require repetitive inspections of the
reveals for cracking only, and corrective action if necessary.
Comments
We gave the public the opportunity to participate in developing
this AD. We considered the comments received from the commenter.
Request To Clarify No Further Action Statement
Boeing requests that we clarify the statement ``No further action
is required by this paragraph for that location only after the
replacement'' specified in paragraphs (g)(1), (j)(1), (j)(2)(i),
(j)(3)(i), (k)(2)(i), and (k)(2)(ii)(B) of the NPRM. Boeing suggests
that we add the phrase ``with a two-piece reveal'' to the statement.
Boeing states that the referenced service bulletin (Boeing Special
Attention Service Bulletin 747-53-2460, Revision 1, dated February 13,
2007) gives two options for the replacement, with either a one-piece
reveal or a two-piece reveal. Boeing states that only a replacement
with a two-piece reveal terminates the inspections for that location.
We agree that only replacement with a two-piece reveal would
terminate the inspections for that location. However, we do not agree
that clarification is necessary for all paragraphs. In paragraphs
(j)(2)(i), (j)(3)(i), and (k)(2)(ii)(B) of the supplemental NPRM, we
specify replacing the reveal with a new or reworked two-piece reveal in
accordance with Part 2 of Boeing Special Attention Service Bulletin
747-53-2460, Revision 1. We do not mention installation of a one-piece
reveal as an option in these paragraphs. Part 2 of the service bulletin
describes procedures for installing two-piece reveals. Therefore, in
paragraphs (j)(2)(i), (j)(3)(i), and (k)(2)(ii)(B) of the supplemental
NPRM where we state that no further action is required after the
replacement, the replacement is the two-piece reveal replacement
specified in those paragraphs. No change is necessary for paragraphs
(j)(2)(i), (j)(3)(i), and (k)(2)(ii)(B) of this supplemental NPRM in
regard to this issue.
Also, for paragraphs (g)(1) and (k)(2)(i) of this supplemental
NPRM, we specify to repeat inspections until a new or re-worked two-
piece reveal is installed. The replacement is the two-piece reveal
installation specified in those paragraphs. No change is necessary for
paragraphs (g)(1) and (k)(2)(i) of this supplemental NPRM in regard to
this issue.
However, we have revised paragraph (j)(1) of this supplemental NPRM
for clarity as suggested by the commenter.
Request To Allow Optional Action for Material Type Inspection
Boeing requests that we allow doing a replacement with a new two-
piece reveal as an optional action for the material type inspection
specified in paragraph (k) of the original NPRM. Boeing states that if
an existing reveal is to be reworked to a two-piece reveal, the
material type inspection is necessary; however, if the reveal is
replaced with a new two-piece reveal, a material type inspection is not
necessary. Boeing states if an operator replaces all the reveals with
new two-piece reveals, the original NPRM would still require that the
material type inspection be done.
We agree to allow replacing the reveal with a new two-piece reveal
as an option for the reasons stated by the commenter. In addition, we
have determined it is acceptable to replace the reveal with a re-worked
reveal as an option to doing the material type inspection; re-worked
reveals are machined from 6061 aluminum. We have revised paragraph (k)
of this supplemental NPRM accordingly.
Request To Reduce Compliance Time in Paragraph (j)(1) of the Original
NPRM
Boeing requests that we reduce the compliance time ``before the
accumulation of another 10,000 flight cycles on the lower forward
corner reveal'' to `` before the accumulation of 10,000 flight cycles
on the lower forward corner reveal since new (for Group 2 airplanes) or
since replacement (for Group 1 Configuration 2 airplanes).'' Boeing
states that the first inspection should be at 1,500 flight cycles and
then the interval should be 6,000 flight cycles.
We agree with the commenter that the next repeat inspection after
the initial inspection done in accordance with paragraph (j) of the
supplemental NPRM should be reduced. We intended to match the
compliance times specified in the service bulletin but the compliance
times in the service bulletin are unclear. Figure 16 of the service
bulletin specifies a compliance time of ``10,000 flight cycles after
the reveal was last replaced'' but does not refer to a compliance time
of 10,000 flight cycles on the reveal since new. In addition, the
commenter gives conflicting statements. The commenter's statement that
the interval should be 6,000 flight cycles after the first 1,500 flight
cycle inspection conflicts with its statement that the compliance time
should be revised to state 10,000 flight cycles on the reveal since new
or replaced. We have revised paragraph (j)(1) to reduce the compliance
time as follows: Before the accumulation of 10,000 flight cycles on the
lower forward corner reveal since new, or within 6,000 flight cycles
after doing the inspection required by paragraph (j) of this AD,
whichever occurs later.
In addition, we have revised paragraphs (g)(2)(ii), (j)(2)(ii),
(j)(3)(ii), and (k)(2)(ii)(C) of the supplemental NPRM to clarify the
10,000-flight-cycle compliance time is on the replacement reveal
instead of since replacement of the reveal.
Request To Revise Reference
Boeing requests that we revise the reference for doing the detailed
inspection specified in paragraph (j)(1) of the original NPRM. Boeing
states that instead of doing the detailed inspection as specified in
paragraph (j) of the original NPRM, the paragraph should specify doing
the detailed inspection in accordance with Part 5 of the service
bulletin. Boeing notes that paragraph (j) refers to paragraphs (h) and
(i) of the original NPRM for compliance times. Boeing contends that
because paragraphs (h) and (i) include a compliance time of ``before
the accumulation of 1,500 total flight cycles'' operators may interpret
that the inspection interval is 1,500 flight cycles.
We disagree with the commenter's assertion that the compliance time
interval can be interpreted as 1,500 flight cycles because the
compliance time is specified in paragraph (j)(1) of the supplemental
NPRM and the reference to paragraph (j) of the supplemental NPRM is for
the details of how to do the inspection. However, we have revised
paragraph (j)(1) of the supplemental NPRM for clarity. Although the
commenter suggests pointing to Part 5 of the service bulletin for doing
the inspection, Part 5 of the service bulletin refers to Part 8 of the
service bulletin for doing the inspection. Therefore, we have revised
paragraph (j)(1) of the supplemental NPRM to refer directly to Part 8
of the service bulletin. We have also revised paragraph (j)(1) of the
supplemental NPRM to refer to paragraph (j)(3) of the supplemental NPRM
for doing corrective action if any cracking is found.
In addition, we have revised paragraphs (g)(2)(ii), (j)(2)(ii),
(j)(3)(ii), and (k)(2)(ii)(C) of the supplemental NPRM to clarify the
references for doing the inspections.
[[Page 29718]]
FAA's Determination and Proposed Requirements of the Supplemental NPRM
We are proposing this supplemental NPRM because we evaluated all
pertinent information and determined an unsafe condition exists and is
likely to exist or develop on other products of the same type design.
Certain changes described above expand the scope of the original NPRM.
As a result, we have determined that it is necessary to reopen the
comment period to provide additional opportunity for the public to
comment on this supplemental NPRM.
Costs of Compliance
There are about 715 airplanes of the affected design in the
worldwide fleet. The following table provides the estimated costs for
U.S. operators to comply with this supplemental NPRM.
Estimated Costs
----------------------------------------------------------------------------------------------------------------
Number of U.S.-
Action Work hours Average labor Cost per registered Fleet cost
rate per hour airplane airplanes
----------------------------------------------------------------------------------------------------------------
Inspections.................. 4 $80 $320, per 119 $38,080, per
inspection inspection
cycle. cycle.
----------------------------------------------------------------------------------------------------------------
Authority for This Rulemaking
Title 49 of the United States Code specifies the FAA's authority to
issue rules on aviation safety. Subtitle I, section 106, describes the
authority of the FAA Administrator. ``Subtitle VII: Aviation
Programs,'' describes in more detail the scope of the Agency's
authority.
We are issuing this rulemaking under the authority described in
``Subtitle VII, Part A, Subpart III, Section 44701: General
requirements.'' Under that section, Congress charges the FAA with
promoting safe flight of civil aircraft in air commerce by prescribing
regulations for practices, methods, and procedures the Administrator
finds necessary for safety in air commerce. This regulation is within
the scope of that authority because it addresses an unsafe condition
that is likely to exist or develop on products identified in this
rulemaking action.
Regulatory Findings
We determined that this proposed AD would not have federalism
implications under Executive Order 13132. This proposed AD would not
have a substantial direct effect on the States, on the relationship
between the national Government and the States, or on the distribution
of power and responsibilities among the various levels of government.
For the reasons discussed above, I certify this proposed
regulation:
1. Is not a ``significant regulatory action'' under Executive Order
12866,
2. Is not a ``significant rule'' under the DOT Regulatory Policies
and Procedures (44 FR 11034, February 26, 1979), and
3. Will not have a significant economic impact, positive or
negative, on a substantial number of small entities under the criteria
of the Regulatory Flexibility Act.
You can find our regulatory evaluation and the estimated costs of
compliance in the AD Docket.
List of Subjects in 14 CFR Part 39
Air transportation, Aircraft, Aviation safety, Safety.
The Proposed Amendment
Accordingly, under the authority delegated to me by the
Administrator, the FAA proposes to amend 14 CFR part 39 as follows:
PART 39--AIRWORTHINESS DIRECTIVES
1. The authority citation for part 39 continues to read as follows:
Authority: 49 U.S.C. 106(g), 40113, 44701.
Sec. 39.13 [Amended]
2. The FAA amends Sec. 39.13 by adding the following new AD:
Boeing: Docket No. FAA-2007-29227; Directorate Identifier 2007-NM-
100-AD.
Comments Due Date
(a) We must receive comments by June 16, 2008.
Affected ADs
(b) Certain requirements of this AD terminate certain
requirements of AD 2007-12-11, amendment 39-15089.
Applicability
(c) This AD applies to Boeing Model 747-100, 747-100B, 747-100B
SUD, 747-200B, 747-200C, 747-300, 747-400, 747-400D, and 747SR
series airplanes, certificated in any category, as identified in
Boeing Special Attention Service Bulletin 747-53-2460, Revision 1,
dated February 13, 2007, except airplanes that have been converted
to an all-cargo configuration. The requirements of this AD also
become applicable at the time when a converted airplane operating in
an all-cargo configuration is converted back to a passenger or
passenger/cargo configuration.
Unsafe Condition
(d) This AD results from reports of cracking and/or a sharp edge
in the lower forward corner reveal of the number 3 main entry doors
(MEDs). We are issuing this AD to detect and correct fatigue
cracking of the lower forward corner reveal of the number 3 MEDs,
which could lead to the door escape slide departing the airplane
when the door is opened and the slide is deployed, and consequent
injuries to passengers and crew using the door escape slide during
an emergency evacuation.
Compliance
(e) You are responsible for having the actions required by this
AD performed within the compliance times specified, unless the
actions have already been done.
Service Bulletin Reference
(f) The term ``service bulletin,'' as used in this AD, means the
Accomplishment Instructions of Boeing Special Attention Service
Bulletin 747-53-2460, Revision 1, dated February 13, 2007.
Actions for Group 3 Airplanes
(g) For airplanes identified as Group 3 airplanes in the service
bulletin: Before the accumulation of 10,000 total flight cycles, or
within 1,000 flight cycles after the effective date of this AD,
whichever occurs later, do a detailed inspection for cracking of the
lower forward corner reveals in accordance with Part 8 of the
service bulletin.
(1) If no cracking is found, repeat the inspection thereafter at
intervals not to exceed 6,000 flight cycles until a new or reworked
two-piece reveal is installed in accordance with Part 2 of the
service bulletin. No further action is required by this paragraph
for that location only after the replacement.
Note 1: For the purpose of this AD, a one-piece machined
aluminum reveal may be reworked into a two-piece reveal in
accordance with Part 7 of the service bulletin after it was verified
to be crack free and without a sharp edge in accordance with Part 5
of the service bulletin, or after it was confirmed to be crack free
in accordance with Part 5 of the service bulletin and reworked to
remove a sharp edge in accordance with Part 6 of the service
bulletin.
(2) If cracking is found, do the replacement specified in
paragraph (g)(2)(i) or (g)(2)(ii) of this AD.
[[Page 29719]]
(i) Before further flight, replace the reveal with a new or
reworked two-piece reveal in accordance with Part 2 of the service
bulletin. No further action is required by this paragraph for that
location only after the replacement.
(ii) Before further flight, replace the reveal with a new or
reworked one-piece machined aluminum reveal without a sharp edge in
accordance with Part 3 of the service bulletin. Before the
accumulation of 10,000 flight cycles on the replacement reveal since
new, do the inspection for cracking specified in Part 8 of the
service bulletin and repeat the inspection thereafter at intervals
not to exceed 6,000 flight cycles until a new or reworked two-piece
reveal is installed in accordance with Part 2 of the service
bulletin. If any cracking is found during any inspection required by
this paragraph, before further flight, do the action specified in
paragraph (g)(2) of this AD. No further action is required by this
paragraph for that location only after the replacement with a two-
piece reveal.
Note 2: For the purpose of this AD, a one-piece machined
aluminum reveal with a sharp edge may be reworked into a one-piece
machined aluminum reveal without a sharp edge in accordance with
Part 6 of the service bulletin after it is confirmed to be crack
free in accordance with Part 5 of the service bulletin. After the
sharp edge is removed, the one-piece machined aluminum reveal
without a sharp edge may be further reworked into a two-piece reveal
in accordance with Part 7 of the service bulletin.
Actions for Group 2 Airplanes and Group 1, Configuration 2 Airplanes
(h) For airplanes identified as Group 2 airplanes in the service
bulletin: Before the accumulation of 1,500 total flight cycles, or
within 1,000 flight cycles after the effective date of this AD,
whichever occurs later, do the inspection specified in paragraph (j)
of this AD.
(i) For airplanes identified as Group 1, Configuration 2
airplanes in the service bulletin: Within 1,500 flight cycles after
the lower forward corner reveal was last replaced or 1,000 flight
cycles after the effective date of this AD, whichever occurs later,
do the inspection specified in paragraph (j) of this AD.
(j) At the applicable times specified in paragraphs (h) and (i)
of this AD: Do a detailed inspection of the lower forward corner
reveals for cracking and a sharp edge in accordance with Part 5 of
the service bulletin.
(1) If no cracking and no sharp edge are found, before the
accumulation of 10,000 flight cycles on the lower forward corner
reveal since new, or within 6,000 flight cycles after doing the
inspection required by paragraph (j) of this AD, whichever occurs
later, do the detailed inspection for cracking in accordance with
Part 8 of the service bulletin and inspect thereafter at intervals
not to exceed 6,000 flight cycles, until a new or reworked two-piece
reveal is installed in accordance with Part 2 of the service
bulletin. If any cracking is found during any inspection required by
this paragraph, before further flight, do the action specified in
paragraph (j)(3) of this AD. No further action is required by this
paragraph for that location only after the replacement with a two-
piece reveal.
(2) If no cracking is found but a sharp edge is found, do the
action specified in paragraph (j)(2)(i) or (j)(2)(ii) of this AD.
(i) Before further flight, replace the lower forward corner
reveal with a new or reworked two-piece reveal, in accordance with
Part 2 of the service bulletin. No further action is required by
this paragraph for that location only after the replacement.
(ii) Before further flight, replace the reveal with a new or
reworked one-piece machined aluminum reveal without a sharp edge, in
accordance with Part 3 of the service bulletin. Before the
accumulation of 10,000 flight cycles on the replacement reveal since
new, do the inspection for cracking in accordance with Part 8 of the
service bulletin and inspect thereafter at intervals not to exceed
6,000 flight cycles, until a new or reworked two-piece reveal is
installed in accordance with Part 2 of the service bulletin. If any
cracking is found during any inspection required by this paragraph,
before further flight, do the action required by paragraph (j)(3) of
this AD. No further action is required by this paragraph for that
location only after the replacement with a two-piece reveal.
(3) If cracking is found, do the action specified in paragraph
(j)(3)(i) or (j)(3)(ii) of this AD.
(i) Before further flight, replace the reveal with a new or
reworked two-piece reveal, in accordance with Part 2 of the service
bulletin. No further action is required by this paragraph for that
location only after the replacement.
(ii) Before further flight, replace the lower forward corner
reveal with a new or reworked one-piece machined aluminum reveal
without a sharp edge, in accordance with Part 3 of the service
bulletin. Before the accumulation of 10,000 flight cycles on the
replacement reveal since new, do the inspection for cracking in
accordance with Part 8 of the service bulletin and inspect
thereafter at intervals not to exceed 6,000 flight cycles, until a
new or reworked two-piece reveal is installed in accordance with
Part 2 of the service bulletin. If any cracking is found during any
inspection required by this paragraph, before further flight, do the
action required by paragraph (j)(3) of this AD. No further action is
required by this paragraph for that location only after the
replacement with a two-piece reveal.
Actions for Group 1, Configuration 1 Airplanes
(k) For airplanes identified as Group 1, Configuration 1
airplanes in the service bulletin: Before the accumulation of 1,500
total flight cycles, or within 1,000 flight cycles after the
effective date of this AD, whichever occurs later, do a material
type inspection to determine if the lower forward corner reveals are
castings, in accordance with the service bulletin. As an alternative
to the material type inspection, replacing a reveal with a new or
reworked two-piece lower forward corner reveal in accordance with
Part 2 of the service bulletin is terminating action for the
requirements of this paragraph for that location only.
(1) If the forward corner reveal is not a casting: Before
further flight, do the actions specified in paragraph (j) of this AD
except for the inspection for a sharp edge.
(2) If the forward corner reveal is a casting: Before the
accumulation of 7,000 total flight cycles, within 2,000 flight
cycles after the effective date of this AD, or within 3,000 flight
cycles since the forward corner reveal was inspected in accordance
with Boeing Service Bulletin 747-53A2378, whichever is latest, do a
detailed inspection for cracking of the lower forward corner reveal,
in accordance with Part 1 of Boeing Special Attention Service
Bulletin 747-53-2460, Revision 1, dated February 13, 2007.
(i) If no cracking is found: Repeat the inspection specified in
paragraph (k)(2) of this AD thereafter at intervals not to exceed
3,000 flight cycles until a new or reworked two-piece lower forward
corner reveal is installed in accordance with Part 2 of the service
bulletin. No further action is required by this paragraph for that
location only after the replacement.
(ii) If cracking is found: Do the actions specified in paragraph
(k)(2)(ii)(A), (k)(2)(ii)(B), or (k)(2)(ii)(C) of this AD.
(A) Before further flight, weld repair the reveal in accordance
with Part 4 of the service bulletin. Repeat the inspection specified
in paragraph (k)(2) of this AD thereafter at intervals not to exceed
3,000 flight cycles until a new or reworked two-piece reveal is
installed in accordance with Part 2 of the service bulletin. No
further action is required by this paragraph for that location only
after the replacement.
(B) Before further flight, replace the reveal with a new or
reworked two-piece reveal, in accordance with Part 2 of the service
bulletin. No further action is required by this paragraph for that
location only after the replacement.
(C) Before further flight, replace the reveal with a new or
reworked one-piece machined aluminum reveal without a sharp edge, in
accordance with Part 3 of the service bulletin. Before the
accumulation of 10,000 flight cycles on the replacement reveal since
new, do the inspection for cracking in accordance with Part 8 of the
service bulletin and inspect thereafter at intervals not to exceed
6,000 flight cycles, until a new or reworked two-piece reveal is
installed in accordance with Part 2 of the service bulletin. If any
cracking is found during any inspection required by this paragraph,
before further flight, do the action required by paragraph
(k)(2)(ii)(B) or (k)(2)(ii)(C) of this AD. No further action is
required by this paragraph for that location only after the
replacement with a two-piece reveal.
Operator's Equivalent Procedure
(l) Although Step 5 of Figure 8 of the service bulletin
specifies that operators may accomplish the actions in accordance
with ``an operator's equivalent procedure,'' this AD requires
operators to accomplish Step 5 of Figure 8 in accordance with only
the procedures specified in Boeing Standard Overhaul Practices
Manual (SOPM) 20-20-
[[Page 29720]]
02 as given in the service bulletin. An ``operator's equivalent
procedure'' may be used only if approved as an alternative method of
compliance in accordance with paragraph (p) of this AD.
Compliance With AD 2007-12-11, Amendment 39-15089, for MED 3 Only
(m) Accomplishment of the applicable repair required by this AD
constitutes compliance with the repair of the lower forward corner
casting (reveal) of the number 3 MEDs only, as required by paragraph
(q)(2)(ii) of AD 2007-12-11 (which specifies the actions be done in
accordance with Boeing Service Bulletin 747-53A2378, Revision 1,
dated March 10, 1994; or Boeing Service Bulletin 747-53A2378,
Revision 3, dated August 11, 2005). Accomplishment of the actions of
this AD does not terminate the remaining requirements of AD 2007-12-
11.
Parts Installation
(n) As of the effective date of this AD, no person may install a
door lower forward corner reveal made of cast 356 aluminum on any
airplane at a location specified by this AD.
(o) As of the effective date of this AD, no person may install a
door lower forward corner reveal made of machined 6061 aluminum on
any airplane at a location specified by this AD, unless it has been
confirmed/reworked to be without a sharp edge in accordance with the
service bulletin.
Alternative Methods of Compliance (AMOCs)
(p)(1) The Manager, Seattle Aircraft Certification Office (ACO),
FAA, has the authority to approve AMOCs for this AD, if requested in
accordance with the procedures found in 14 CFR 39.19.
(2) To request a different method of compliance or a different
compliance time for this AD, follow the procedures in 14 CFR 39.19.
Before using any approved AMOC on any airplane to which the AMOC
applies, notify your appropriate principal inspector (PI) in the FAA
Flight Standards District Office (FSDO), or lacking a PI, your local
FSDO.
(3) An AMOC that provides an acceptable level of safety may be
used for any repair required by this AD, if it is approved by an
Authorized Representative for the Boeing Commercial Airplanes
Delegation Option Authorization Organization who has been authorized
by the Manager, Seattle ACO, to make those findings. For a repair
method to be approved, the repair must meet the certification basis
of the airplane, and the approval must specifically refer to this
AD.
Issued in Renton, Washington, on May 7, 2008.
Michael J. Kaszycki,
Acting Manager, Transport Airplane Directorate, Aircraft Certification
Service.
[FR Doc. E8-11474 Filed 5-21-08; 8:45 am]
BILLING CODE 4910-13-P