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ENVIRONMENTAL PROTECTION
AGENCY
40 CFR Parts 9, 85, 86, 89, 92, 94, 1033,
1039, 1042, 1065, and 1068
[EPA–HQ–OAR–2003–0190; FRL–8545–3]
RIN 2060–AM06
Control of Emissions of Air Pollution
From Locomotive Engines and Marine
Compression-Ignition Engines Less
Than 30 Liters per Cylinder
AGENCY: Environmental Protection
Agency (EPA).
ACTION: Final rule.
SUMMARY: EPA is adopting a
comprehensive program to dramatically
reduce pollution from locomotives and
marine diesel engines. The controls will
apply to all types of locomotives,
including line-haul, switch, and
passenger, and all types of marine diesel
engines below 30 liters per cylinder
displacement, including commercial
and recreational, propulsion and
auxiliary. The near-term emission
standards for newly-built engines will
phase in starting in 2009. The near-term
program also includes new emission
limits for existing locomotives and
marine diesel engines that apply when
they are remanufactured, and take effect
as soon as certified remanufacture
systems are available, as early as 2008.
The long-term emissions standards for
newly-built locomotives and marine
diesel engines are based on the
application of high-efficiency catalytic
aftertreatment technology. These
Category
Industry ....
Industry ....
Industry ....
NAICS code 1
333618, 336510
482110, 482111,
482112
488210
dwashington3 on PROD1PC69 with RULES
Industry ....
Industry ....
FOR FURTHER INFORMATION CONTACT: John
Mueller, U.S. EPA, Office of
Transportation and Air Quality,
Assessment and Standards Division
(ASD), Environmental Protection
Agency, 2000 Traverwood Drive, Ann
Arbor, MI 48105; telephone number:
(734) 214–4275; fax number: (734) 214–
4816; e-mail address:
Mueller.John@epa.gov, or Assessment
and Standards Division Hotline;
telephone number: (734) 214–4636.
SUPPLEMENTARY INFORMATION:
Does This Action Apply to Me?
• Locomotives
Entities potentially affected by this
action are those that manufacture,
remanufacture or import locomotives or
locomotive engines; and those that own
or operate locomotives. Regulated
categories and entities include:
Manufacturers, remanufacturers and importers of locomotives and locomotive engines.
Railroad owners and operators.
Engine repair and maintenance.
should carefully examine the
applicability criteria in 40 CFR 92.1,
1033.1, 1065.1, and 1068.1. If you have
questions, consult the person listed in
the preceding FOR FURTHER INFORMATION
CONTACT section.
• Marine Engines and Vessels
Entities potentially affected by this
action are companies and persons that
NAICS code 1
333618
33661 and
346611
Certain other material, such as
copyrighted material, is not placed on
the Internet and will be publicly
available only in hard copy form.
Publicly available docket materials are
available either electronically through
www.regulations.gov or in hard copy at
the Air Docket, EPA/DC, EPA West,
Room 3334, 1301 Constitution Ave.,
NW., Washington, DC. The Public
Reading Room is open from 8:30 a.m. to
4:30 p.m., Monday through Friday,
excluding legal holidays. The telephone
number for the Public Reading Room is
(202) 566–1744, and the telephone
number for the Air Docket is (202) 566–
1742.
Examples of potentially affected entities
This table is not intended to be
exhaustive, but rather provides a guide
for readers regarding entities likely to be
regulated by this action. This table lists
the types of entities that EPA is now
aware could potentially be regulated by
this action. Other types of entities not
listed in the table could also be
regulated. To determine whether your
company is regulated by this action, you
Category
standards begin to take effect in 2015 for
locomotives and in 2014 for marine
diesel engines. We estimate particulate
matter (PM) reductions of 90 percent
and nitrogen oxides (NOX) reductions of
80 percent from engines meeting these
standards, compared to engines meeting
the current standards.
We project that by 2030, this program
will reduce annual emissions of NOX
and PM by 800,000 and 27,000 tons,
respectively. EPA projects these
reductions will annually prevent up to
1,100 PM-related premature deaths, 280
ozone-related premature deaths, 120,000
lost work days, 120,000 school day
absences, and 1.1 million minor
restricted-activity days. The annual
monetized health benefits of this rule in
2030 will range from $9.2 billion to $11
billion, assuming a 3 percent discount
rate, or between $8.4 billion to $10
billion, assuming a 7% discount rate.
The estimated annual social cost of the
program in 2030 is projected to be $740
million, significantly less than the
estimated benefits.
DATES: This rule is effective on July 7,
2008. The incorporation by reference of
certain publications listed in this
regulation is approved by the Director of
the Federal Register as of July 7, 2008.
ADDRESSES: EPA has established a
docket for this action under Docket ID
No. EPA–HQ–2003–0190. All
documents in the docket are listed on
the www.regulations.gov web site.
Although listed in the index, some
information is not publicly available,
e.g., CBI or other information whose
disclosure is restricted by statute.
manufacture, sell, or import into the
United States new marine compressionignition engines, companies and
persons that rebuild or maintain these
engines, companies and persons that
make vessels that use such engines, and
the owners/operators of such vessels.
Affected categories and entities include:
Examples of potentially affected entities
Manufacturers of new marine diesel engines.
Ship and boat building; ship building and repairing.
1 North American Industry Classification System
(NAICS).
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Federal Register / Vol. 73, No. 88 / Tuesday, May 6, 2008 / Rules and Regulations
Category
Industry
Industry
Industry
Industry
Industry
Industry
....
....
....
....
....
....
NAICS code 1
811310
483
487210
4883
1141
336612
Examples of potentially affected entities
Engine repair, remanufacture, and maintenance.
Water transportation, freight and passenger.
and Sightseeing Transportation, Water.
Support Activities for Water Transportation.
Fishing.
Boat building (watercraft not built in shipyards and typically of the type suitable or intended for personal use).
This table is not intended to be
exhaustive, but rather provides a guide
for readers regarding entities likely to be
regulated by this action. This table lists
the types of entities that EPA is now
aware could potentially be regulated by
this action. Other types of entities not
listed in the table could also be
regulated. To determine whether your
company is regulated by this action, you
should carefully examine the
applicability criteria in 40 CFR 94.1,
1042.1, 1065.1, and 1068.1. If you have
questions, consult the person listed in
the preceding FOR FURTHER INFORMATION
CONTACT section.
dwashington3 on PROD1PC69 with RULES
Outline of This Preamble
I. Overview
A. What Is EPA Finalizing and How Does
It Differ From the Proposal?
B. Why Is EPA Taking This Action?
II. Air Quality and Health Impacts
A. Overview
B. Public Health Impacts
C. Environmental Impacts
D. Other Criteria Pollutants Affected by
This Final Rule
E. Emissions from Locomotive and Marine
Diesel Engines
III. Emission Standards
A. What Locomotives and Marine Engines
Are Covered?
B. What Standards Are We Adopting?
C. Are the Standards Feasible?
IV. Certification and Compliance Program
A. Issues Common to Locomotives and
Marine Engines
B. Compliance Issues Specific to
Locomotives
C. Compliance Issues Specific to Marine
Engines
V. Costs and Economic Impacts
A. Engineering Costs
B. Cost Effectiveness
C. EIA
VI. Benefits
VII. Alternative Program Options
A. Summary of Alternatives
B. Summary of Results
VIII. Public Participation
IX. Statutory and Executive Order Reviews
A. Executive Order 12866: Regulatory
Planning and Review
B. Paperwork Reduction Act
C. Regulatory Flexibility Act
D. Unfunded Mandates Reform Act
E. Executive Order 13132 (Federalism)
F. Executive Order 13175 (Consultation
and Coordination With Indian Tribal
Governments)
G. Executive Order 13045: Protection of
Children From Environmental Health
and Safety Risks
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H. Executive Order 13211: Actions That
Significantly Affect Energy Supply,
Distribution, or Use
I. National Technology Transfer
Advancement Act
J. Executive Order 12898: Federal Actions
to Address Environmental Justice in
Minority Populations and Low-Income
Populations
K. Congressional Review Act
X. Statutory Provisions and Legal Authority
I. Overview
This final rule completes an
important step in EPA’s ongoing
National Clean Diesel Campaign (NCDC)
by adding new programs for
locomotives and marine diesel engines
to the clean diesel initiatives we have
already undertaken for highway, other
nonroad, and stationary diesel engines.
As detailed below, it significantly
strengthens the locomotive and marine
diesel programs we proposed last year
(72 FR 15938, April 3, 2007), especially
in controlling emissions during the
critical early years through the early
introduction of advanced technologies
and the more complete coverage of
existing engines. When fully
implemented, this coordinated set of
new programs will reduce harmful
diesel engine emissions to a small
fraction of their previous levels.
The new programs address all types of
diesel locomotives— line-haul, switch,
and passenger rail, and all types of
marine diesel engines below 30 liters
per cylinder displacement (hereafter
referred to as ‘‘marine diesel engines’’).2
These engines are used to power a wide
variety of vessels, from small fishing
and recreational boats to large tugs and
Great Lakes freighters. They are also
used to generate auxiliary vessel power,
including on ocean-going ships.
2 Marine diesel engines at or above 30 liters per
cylinder, called Category 3 engines, are typically
used for propulsion power on ocean-going ships.
EPA is addressing Category 3 engines through
separate actions, including a planned rulemaking
for a new tier of federal standards (see Advance
Notice of Proposed Rulemaking published
December 7, 2007 at 72 FR 69522) and participation
on the U.S. delegation to the International Maritime
Organization for negotiations of new international
standards (see https://www.epa.gov/otaq/
oceanvessels.com for information on both of those
actions), as well as EPA’s Clean Ports USA Initiative
(see https://www.epa.gov/cleandiesel/ports/
index.htm).
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Emissions of fine particulate matter
(PM2.5) and nitrogen oxides (NOX) from
these diesel engines contribute to
nonattainment of the National Ambient
Air Quality Standards (NAAQS) for
PM2.5 and ozone. Today, locomotives
and marine diesel engines account for
about 20 percent of mobile source NOX
emissions and 25 percent of mobile
source diesel PM2.5 emissions in the
U.S. Absent this final action, by 2030
the relative contributions of NOX and
PM2.5 from these engines would have
grown to 35 and 65 percent,
respectively.
We are finalizing a comprehensive
three-part program to address this
problem. First, we are adopting
stringent emission standards for existing
locomotives and for existing commercial
marine diesel engines above 600
kilowatt (kW) (800 horsepower (hp)).
These standards apply when the engines
are remanufactured. This part of the
program will take effect as soon as
certified remanufacture systems are
available, for some engines as early as
a few months from now. Under our
existing program, locomotives have
been certified to one of three tiers of
standards: Tier 0 for locomotives
originally built between 1973 and 2001,
Tier 1 for those built between 2002 and
2004, and Tier 2 for those built in or
after 2005. Under this new program,
certified locomotive remanufacture
systems must be made available by 2010
for Tier 0 and Tier 1 locomotives, and
by 2013 for Tier 2 locomotives.
Remanufacture systems that are certified
for use in marine engine remanufactures
are likewise required to be used. We are
not, however, setting a specific
compliance date for certified marine
diesel remanufacture systems because
we expect that engine manufacturers
will be well motivated by the market
opportunity to certify emissionscompliant systems.
Second, we are adopting a set of nearterm emission standards, referred to as
Tier 3, for newly-built locomotives and
marine engines. The Tier 3 standards
reflect the application of technologies to
reduce engine-out particulate matter
(PM) and NOX.
Third, we are adopting longer-term
standards, referred to as Tier 4, for
newly-built locomotives and marine
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engines. Tier 4 standards reflect the
application of high-efficiency catalytic
aftertreatment technology enabled by
the availability of ultra-low sulfur diesel
fuel (ULSD). These standards take effect
in 2015 for locomotives, and phase in
over time for marine engines, beginning
in 2014. Finally, we are adopting
provisions in all three parts of the
program to eliminate emissions from
unnecessary locomotive idling.
Locomotives and marine diesel
engines designed to these Tier 4
standards will achieve PM reductions of
90 percent and NOX reductions of 80
percent, compared to engines meeting
the current Tier 2 standards. The new
standards will also yield sizeable
reductions in emissions of nonmethane
hydrocarbons (NMHC), carbon
monoxide (CO), and hazardous
compounds known as air toxics. Table
I–1 summarizes the PM and NOX
emission reductions for the new
standards compared to today’s (Tier 2)
emission standards; for remanufactured
engines, the comparison is to the
current standards for each tier of
locomotives covered, and to typical
unregulated levels for marine engines.
TABLE I–1.—REDUCTIONS FROM LEVELS OF EXISTING STANDARDS
PM
(percent)
Sector
Standards tier
Locomotives .........................................
Remanufactured Tier 0 ....................................................................................
Remanufactured Tier 1 ....................................................................................
Remanufactured Tier 2 ....................................................................................
Tier 3 ...............................................................................................................
Tier 4 ...............................................................................................................
All tiers—idle emissions ..................................................................................
Remanufactured Engines ................................................................................
Tier 3 ...............................................................................................................
Tier 4 ...............................................................................................................
Marine Diesel Engines a ......................
60
50
50
50
90
50
25–60
50
90
NOX
(percent)
15–20.
80.
50.
Up to 20.
20.
80.
Note: (a) Standards vary by displacement and within power categories. Reductions indicated are typical.
On a nationwide annual basis, these
reductions will amount to 800,000 tons
of NOX and 27,000 tons of PM by 2030,
resulting annually in the prevention of
up to 1,100 PM-related premature
deaths, 280 ozone-related premature
deaths, 120,000 lost work days, 120,000
school day absences, and 1.1 million
minor restricted-activity days. We
estimate the annual monetized health
benefits of this rule in 2030 will range
from $9.2 billion to $11 billion,
assuming a 3 percent discount rate, or
between $8.4 billion to $10 billion,
assuming a 7% discount rate.3 The
estimated annual social cost of the
program in 2030 is projected to be $740
million, significantly less than the
estimated benefits.
A. What Is EPA Finalizing and How
Does it Differ From the Proposal?
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This final rule makes a number of
important changes to the program set
out in our Notice of Proposed
Rulemaking (NPRM). Among these are
changes that will yield significantly
greater overall NOX and PM reductions,
especially in the critical early years of
the program: The adoption of standards
for remanufactured marine engines and
a 2-year pull-ahead of the Tier 4 NOX
requirements for line-haul locomotives
3 Low and high benefits estimates are derived
from a range of ozone-related premature mortality
studies (including an assumption of no causality)
and PM2.5-related premature mortality based on the
ACS study (Pope et al., 2002). Benefits also include
PM2.5- and ozone-related morbidity benefits. See
section VI for a complete discussion and analysis
of benefits associated with the final rule.
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and for 2000–3700 kW (2760–4900 hp)
marine engines.
The major elements of the final
program are summarized below. We are
also revising existing testing,
certification, and compliance provisions
to better ensure emissions control in
use. Detailed provisions and our
justifications for them are discussed in
sections III and IV. Section VII of this
preamble describes a number of
alternatives that we considered in
developing the rule. After evaluating the
alternatives, we believe that our new
program provides the best opportunity
for achieving timely and very
substantial emissions reductions from
locomotive and marine diesel engines. It
balances a number of key factors: (1)
Achieving very significant emissions
reductions as early as possible, (2)
providing appropriate lead time to
develop and apply advanced control
technologies, and (3) coordinating
requirements in this final rule with
existing highway and nonroad diesel
engine programs. The provisions we are
finalizing that are different from the
proposed program are:
• The adoption of standards for
remanufactured marine diesel engines
to address emissions from the existing
fleet (this was presented as one of the
proposal alternatives),
• Inclusion of Tier 4 NOX controls on
2015–2016 model year locomotives at
initial build rather than at first
remanufacture,
• A two-year pull-ahead of the Tier 4
NOX standard for 2000–3700 kW marine
engines to 2014,
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• Inclusion of Class II railroads in the
remanufactured locomotives program,
• No Tier 4 standards for the small
fleet of large recreational vessels at this
time,
• A revised approach to migratory
vessels that spend part of their time
overseas,
• Credit for locomotive design
measures that reduce emissions as part
of efforts to improve efficiency,
• A number of changes to test and
compliance requirements detailed in
sections III and IV.
Overall, our comprehensive three-part
approach to setting standards for
locomotives and marine diesel engines
will provide very large reductions in
PM, NOX, and toxic compounds, both in
the near-term (as early as 2008), and in
the long-term. These reductions will be
achieved in a manner that: (1) Leverages
technology developments in other diesel
sectors, (2) aligns well with the clean
diesel fuel requirements already being
implemented, and (3) provides the lead
time needed to deal with the significant
engineering design workload that is
involved.
(1) Locomotive Emission Standards
We are setting stringent exhaust
emission standards for newly-built and
remanufactured locomotives, furthering
the initiative for cleaner locomotives
started in 2004 with the establishment
of the ULSD locomotive fuel program,
and adding this important category of
engines to the highway and nonroad
diesel applications already covered
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under EPA’s National Clean Diesel
Campaign.
Briefly, for newly-built line-haul
locomotives we are setting a new Tier 3
PM standard of 0.10 grams per brake
horsepower-hour (g/bhp-hr), based on
improvements to existing engine
designs. This standard will take effect in
2012. We are also setting new Tier 4
standards of 0.03 g/bhp-hr for PM and
1.3 g/bhp-hr for NOX, based on the
evolution of high-efficiency catalytic
aftertreatment technologies now being
developed and introduced in the
highway diesel sector. The Tier 4
standards will take effect in 2015. We
are requiring that remanufactured Tier 2
locomotives meet a PM standard of 0.10
g/bhp-hr, based on the same engine
design improvements as Tier 3
locomotives, and that remanufactured
Tier 0 and Tier 1 locomotives meet a
0.22 g/bhp-hr PM standard. We are also
requiring that remanufactured Tier 0
locomotives meet a NOX standard of 7.4
g/bhp-hr, the same level as current Tier
1 locomotives, or 8.0 g/bhp-hr if the
locomotive is not equipped with a
separate loop intake air cooling system.
Section III provides a detailed
discussion of these new standards, and
section IV details improvements being
made to the applicable test,
certification, and compliance programs.
In setting our original locomotive
emission standards in 1998, the historic
pattern of transitioning older line-haul
locomotives to road- and yard-switcher
service resulted in our making little
distinction between line-haul and
switch locomotives. Because of the
increase in the size of new locomotives
in recent years, that pattern cannot be
sustained by the railroad industry, as
today’s 4000+ hp (3000+ kW)
locomotives are poorly suited for
switcher duty. Furthermore, although
there is still a fairly sizeable legacy fleet
of older smaller line-haul locomotives
that could find their way into the
switcher fleet, essentially the only
newly-built switchers put into service
over the last two decades have been of
radically different design, employing
one to three smaller high-speed diesel
engines designed for use in nonroad
applications. We are establishing new
standards and special certification
provisions for newly-built and
remanufactured switch locomotives that
take these factors into account.
Locomotives spend a substantial
amount of time idling, during which
they emit harmful pollutants, consume
fuel, create noise, and increase
maintenance costs. We are requiring
that idle controls, such as Automatic
Engine Stop/Start Systems (AESS), be
included on all newly-built Tier 3 and
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Tier 4 locomotives. We also are
requiring that they be installed on all
existing locomotives that are subject to
the new remanufactured engine
standards, at the point of first
remanufacture under the standards,
unless already equipped with idle
controls. Additional idle emissions
control beyond AESS is encouraged in
our program by factoring it into the
certification test program.
(2) Marine Engine Emission Standards
We are setting emissions standards for
newly-built and remanufactured marine
diesel engines with displacements up to
30 liters per cylinder (referred to as
Category 1 and 2, or C1 and C2,
engines). Newly-built engines subject to
the new standards include those used in
commercial, recreational, and auxiliary
power applications, and those below 37
kW (50 hp) that were previously
regulated in our nonroad diesel
program.
The new marine diesel engine
standards include stringent enginebased Tier 3 standards for newly-built
marine diesel engines that phase in
beginning in 2009. These are followed
by aftertreatment-based Tier 4 standards
for engines above 600 kW (800 hp) that
phase in beginning in 2014. The specific
levels and implementation dates for the
Tier 3 and Tier 4 standards vary by
engine size and power. This yields an
array of emission standards levels and
start dates that help ensure the most
stringent standards feasible at the
earliest possible time for each group of
newly-built marine engines, while
helping engine and vessel
manufacturers implement the program
in a manner that minimizes their costs
for emission reductions. The new
standards and implementation
schedules, as well as their technological
feasibility, are described in detail in
section III of this preamble.
We are also adopting standards to
address the considerable impact of
emissions from large marine diesel
engines installed in vessels in the
existing fleet. These standards apply to
commercial marine diesel engines above
600 kW when these engines are
remanufactured, and take effect as soon
as certified remanufacture systems are
available. The final requirements are
different from the programmatic
alternative on which we sought
comment in that there is no mandatory
date by which marine remanufacture
systems must be made available.
However, systems for the larger
Category 2 marine diesel engines are
expected to become available at the
same time as the locomotive
remanufacture systems for similar
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engines, as early as 2008, because
Category 2 marine diesel engines are
often derived from locomotive engines.
This new marine remanufacture
program is described in more detail in
section III.B(2)(b). We intend to revisit
this program in the future to evaluate
the extent to which remanufacture
systems are being introduced into the
market without a mandatory
requirement, and to determine if the
program should be extended to small
commercial and recreational engines as
well.
Taken together, the program elements
described above constitute a
comprehensive program that addresses
the problems caused by locomotive and
marine diesel emissions from both a
near-term and long-term perspective. It
does this while providing for an orderly
and cost-effective implementation
schedule for the railroads, vessel
owners, manufacturers, and
remanufacturers.
B. Why Is EPA Taking This Action?
(1) Locomotives and Marine Diesels
Contribute to Serious Air Pollution
Problems
As we discuss extensively in both the
proposal and today’s action, EPA
strongly believes it is appropriate to take
steps now to reduce future emissions
from locomotive and marine diesel
engines. Emissions from these engines
generate significant emissions of PM2.5
and NOX that contribute to
nonattainment of the National Ambient
Air Quality Standards for PM2.5 and
ozone. NOX is a key precursor to ozone
and secondary PM formation. These
engines also emit hazardous air
pollutants or air toxics, which are
associated with serious adverse health
effects. Finally, emissions from
locomotive and marine diesel engines
cause harm to public welfare, including
contributing to visibility impairment
and other harmful environmental
impacts across the U.S.
The health and environmental effects
associated with these emissions are a
classic example of a negative externality
(an activity that imposes
uncompensated costs on others). With a
negative externality, an activity’s social
cost (the cost borne to society imposed
as a result of the activity taking place)
exceeds its private cost (the cost to those
directly engaged in the activity). In this
case, as described below and in section
II, emissions from locomotives and
marine diesel engines and vessels
impose public health and
environmental costs on society.
However, these added costs are not
reflected in the costs of those using
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these engines and equipment. The
current market and regulatory scheme
do not correct this externality because
firms in the market are rewarded for
minimizing their production costs,
including the costs of pollution control,
and do not benefit from reductions in
emissions. In addition, firms that may
take steps to use equipment that reduces
air pollution may find themselves at a
competitive disadvantage compared to
firms that do not. The emission
standards that EPA is finalizing help
address this market failure and reduce
the negative externality from these
emissions by providing a regulatory
incentive for engine and locomotive
manufacturers to produce engines and
locomotives that emit fewer harmful
pollutants and for railroads and vessel
builders and owners to use those
cleaner engines.
Emissions from locomotive and
marine diesel engines account for
substantial portions of the country’s
current ambient PM2.5 and NOX levels.
We estimate that today these engines
account for about 20 percent of mobile
source NOX emissions and about 25
percent of mobile source diesel PM2.5
emissions. Under this rulemaking, by
2030, NOX emissions from these diesel
engines will be reduced annually by
800,000 tons and PM2.5 emissions by
27,000 tons, and these reductions will
grow beyond 2030 as fleet turnover to
the cleanest engines continues.
EPA has already taken steps to bring
emissions levels from highway and
nonroad diesel vehicles and engines to
very low levels over the next decade,
while the per horsepower-hour emission
levels for locomotive and marine diesel
engines remain at much higher levels—
comparable to the emissions for
highway trucks in the early 1990s.
Both ozone and PM2.5 contribute to
serious public health problems,
including premature mortality,
aggravation of respiratory and
cardiovascular disease (as indicated by
increased hospital admissions and
emergency room visits, school absences,
loss work days, and restricted activity
days), changes in lung function and
increased respiratory symptoms, altered
respiratory defense mechanisms, and
chronic bronchitis. Diesel exhaust is of
special public health concern, and since
2002 EPA has classified exposure to
diesel exhaust as likely to be
carcinogenic to humans by inhalation
from environmental exposures.4 Recent
4 U.S. EPA (2002) Health Assessment Document
for Diesel Engine Exhaust. EPA/600/8–90/057F.
Office of Research and Development, Washington
DC. This document is available electronically at
https://cfpub.epa.gov/ncea/cfm/
recordisplay.cfm?deid=29060.
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studies are showing that populations
living near large diesel emission sources
such as major roadways, rail yards, and
marine ports are likely to experience
greater diesel exhaust exposure levels
than the overall U.S. population, putting
them at greater health risks.5, 6
EPA recently conducted an initial
screening-level analysis 7 of selected
marine port areas and rail yards to better
understand the populations that are
exposed to diesel particulate matter
(DPM) emissions from these facilities.8, 9
This screening-level analysis focused on
a representative selection of national
marine ports and rail yards.10 Of the 47
marine ports and 37 rail yards selected,
the results indicate that at least 13
million people, including a
disproportionate number of low-income
households, African-Americans, and
Hispanics, living in the vicinity of these
facilities, are being exposed to ambient
DPM levels that are 2.0 µg/m3 and 0.2
µg/m3 above levels found in areas
5 Kinnee, E.J.; Touman, J.S.; Mason, R.; Thurman,
J.; Beidler, A.; Bailey, C.; Cook, R. (2004) Allocation
of onroad mobile emissions to road segments for air
toxics modeling in an urban area. Transport. Res.
Part D 9: 139–150.
6 State of California Air Resources Board.
Roseville Rail Yard Study. Stationary Source
Division, October 14, 2004. This document is
available electronically at: https://www.arb.ca.gov/
diesel/documents/rrstudy.htm and State of
California Air Resources Board. Diesel Particulate
Matter Exposure Assessment Study for the Ports of
Los Angeles and Long Beach, April 2006. This
document is available electronically at: https://
www.arb.ca.gov/regact/marine2005/
portstudy0406.pdf.
7 This type of screening-level analysis is an
inexact tool and not appropriate for regulatory
decisionmaking; it is useful in beginning to
understand potential impacts and for illustrative
purposes. Additionally, the emissions inventories
used as inputs for the analyses are not official
estimates and likely underestimate overall
emissions because they are not inclusive of all
emission sources at the individual ports in the
sample. For example, most inventories included
emissions from ocean-going vessels (powered by
Category 3 engines), as well as some commercial
vessel categories, including harbor crafts, (powered
by Category 1 and 2 engines), cargo handling
equipment, locomotives, and heavy-duty vehicles.
This final rule will not address emissions from
ocean-going vessels, cargo handling equipment or
heavy-duty vehicles.
8 ICF International. September 28, 2007.
Estimation of diesel particulate matter
concentration isopleths for marine harbor areas and
rail yards. Memorandum to EPA under Work
Assignment Number 0–3, Contract Number EP–C–
06–094. This memo is available in Docket EPA–
HQ–OAR–2003–0190.
9 ICF International. September 28, 2007.
Estimation of diesel particulate matter population
exposure near selected harbor areas and rail yards.
Memorandum to EPA under Work Assignment
Number 0–3, Contract Number EP–C–06–094. This
memo is available in Docket EPA–HQ–OAR–2003–
0190.
10 The Agency selected a representative sample of
the top 150 U.S. ports including coastal, inland, and
Great Lake ports. In selecting a sample of rail yards
the Agency identified a subset from the hundreds
of rail yards operated by Class I Railroads.
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further from these facilities. Because
those populations exposed to DPM
emissions from marine ports and rail
yards are more likely to be low-income
and minority residents, these
populations will benefit from the
controls being finalized in this action.
The detailed findings of this study are
available in the public docket for this
rulemaking.
Today, millions of Americans
continue to live in areas that do not
meet existing air quality standards.
Currently, ozone concentrations
exceeding the 8-hour ozone NAAQS
occur over wide geographic areas,
including most of the nation’s major
population centers. As of October 10,
2007, approximately 88 million people
live in 39 designated areas (which
include all or part of 208 counties) that
either do not meet the current PM2.5
NAAQS or contribute to violations in
other counties, and 144 million people
live in 81 areas (which include all or
part of 368 counties) designated as not
in attainment for the 8-hour ozone
NAAQS. These numbers do not include
the people living in areas where there is
a significant future risk of failing to
maintain or achieve either the current or
future PM2.5 or ozone NAAQS.
In addition to public health impacts,
there are public welfare and
environmental impacts associated with
ozone and PM2.5 emissions. Ozone
causes damage to vegetation which
leads to crop and forestry economic
losses, as well as harm to national parks,
wilderness areas, and other natural
systems. NOX and direct emissions of
PM2.5 can contribute to the impairment
of visibility in many parts of the U.S.,
where people live, work, and recreate,
including national parks, wilderness
areas, and mandatory class I federal
areas. The deposition of airborne
particles can also reduce the aesthetic
appeal of buildings and culturally
important objects through soiling and
can contribute directly (or in
conjunction with other pollutants) to
structural damage by means of corrosion
or erosion. Finally, NOX emissions from
diesel engines contribute to the
acidification, nitrification, and
eutrophication of water bodies.
While EPA has already adopted many
emission control programs that are
expected to reduce ambient ozone and
PM2.5 levels, including the Clean Air
Interstate Rule (CAIR) (70 FR 25162,
May 12, 2005) and the Clean Air
Nonroad Diesel Rule (69 FR 38957, June
29, 2004), the Heavy Duty Engine and
Vehicle Standards and Highway Diesel
Fuel Sulfur Control Requirements (66
FR 5002, Jan. 18, 2001), and the Tier 2
Vehicle and Gasoline Sulfur Program
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(65 FR 6698, Feb. 10, 2000), the
additional PM2.5 and NOX emission
reductions resulting from this rule will
assist states in attaining and
maintaining the Ozone and the PM2.5
NAAQS both near term and in the
decades to come.
In September 2006, EPA finalized
revised PM2.5 NAAQS standards and
over the next few years the EPA will
undergo the process of designating areas
that do not meet this new standard. EPA
modeling, conducted as part of
finalizing the revised NAAQS, projects
that in 2015 up to 52 counties with 53
million people may violate either the
daily or annual standards for PM2.5 (or
both), while an additional 27 million
people in 54 counties may live in areas
that have air quality measurements
within 10 percent of the revised
NAAQS. Even in 2020 up to 48
counties, with 54 million people, may
still not be able to meet the revised
PM2.5 NAAQS and an additional 25
million people, living in 50 counties,
are projected to have air quality
measurements within 10 percent of the
revised standards. The locomotive and
marine diesel PM2.5 reductions resulting
from this rulemaking are needed by a
number of states to both attain and
maintain the revised PM2.5 NAAQS.
State and local governments continue
working to protect the health of their
citizens and comply with requirements
of the Clean Air Act (CAA or ‘‘the Act’’).
As part of this effort they recognize the
need to secure additional major
reductions in both diesel PM2.5 and NOX
emissions by undertaking numerous
state-level actions.11 However, they have
also urged Agency action to finalize a
strong locomotive and marine diesel
engine program that will provide crucial
emission reductions both in the near
and long-term.
The federal program finalized today
results in earlier and significantly
greater NOX and PM reductions from the
locomotive and marine sector than the
proposed program because of the firstever national standards for
remanufactured marine engines and the
starting of Tier 4 NOX requirements for
line-haul locomotives and for 2000–
3700 kW (2760–4900 hp) marine
engines two years earlier than proposed.
These changes reflect important
cooperative efforts by the regulated
11 Two examples of state and local actions are:
California Air Resources Board (2006). Emission
Reduction Plan for Ports and Goods Movements
(April 2006), Available electronically at
www.arb.ca.gov/gmp/docs/
finalgmpplan090905.pdf; Connecticut Department
of Environmental Protection (2006). Connecticut’s
Clean Diesel Plan (January 2006). See https://
www.dep.state.ct.us/air2/diesel/index.htm for
description of initiative.
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industry to implement cleaner
technology as early as possible. While
the program finalized today will help
many states and communities achieve
cleaner air, for some areas, such as the
South Coast of California, the reductions
achieved through this rule will not
alone enable them to meet their nearterm ozone and PM air quality goals.
This was also the case for our 1998
locomotive rulemaking, where the State
of California worked with Class I
railroads operating in southern
California to develop a Memoranda of
Understanding (MOU) ensuring that the
cleanest technologies enabled by federal
rules were expeditiously introduced in
areas of California with greatest air
quality improvement needs. EPA
continues to support California’s efforts
to reconcile likely future growth in the
locomotive and marine sector with the
public health protection needs of the
area, and today’s final rule includes
provisions which are well-suited to
encouraging early deployment of
cleaner technologies through the
development of similar programs.
In addition to these new standards,
EPA has a number of voluntary
programs that help enable government,
industry, and local communities to
address challenging air quality
problems. The EPA SmartWay program
has worked with railroads to encourage
them to reduce unnecessary locomotive
idling and will continue to promote the
use of innovative idle reduction
technologies that can substantially
reduce locomotive emissions while
reducing fuel consumption. EPA’s
National Clean Diesel Campaign,
through its Clean Ports USA program is
working with port authorities, terminal
operators, and trucking and rail
companies to promote cleaner diesel
technologies and emission reduction
strategies through education, incentives,
and financial assistance. Part of these
efforts involves voluntary retrofit
programs that can further reduce
emissions from the existing fleet of
diesel engines. Finally, EPA is
implementing a new Sustainable Ports
Strategy which will allow EPA to
partner with ports, business partners,
communities and other stakeholders to
become world leaders in sustainability,
including achieving cleaner air. This
new strategy builds on the success of
collaborative work EPA has been doing
in partnership with the American
Association of Port Authorities (AAPA),
and through port related efforts of Clean
Ports USA, SmartWay, EPA’s Regional
Diesel Collaboratives and other
programs. Together these approaches
augment the regulations being finalized
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today, helping states and communities
achieve larger reductions sooner in the
areas of our country that need them the
most.
(2) Advanced Technologies Can Be
Applied
Air pollution from locomotive and
marine diesel exhaust is a challenging
problem. However, we believe it can be
addressed effectively through a
combination of engine-out emission
reduction technologies and highefficiency catalytic aftertreatment
technologies. As discussed in greater
detail in section III.C, the development
of these aftertreatment technologies for
highway and nonroad diesel
applications has advanced rapidly in
recent years, so that new engines can
achieve very large emission reductions
in PM and NOX (in excess of 90 and 80
percent, respectively).
High-efficiency PM control
technologies are being broadly used in
many parts of the world and are being
used domestically to comply with EPA’s
heavy-duty truck standards that started
taking effect in the 2007 model year.
These technologies are highly durable
and robust in use and have proved
extremely effective in reducing exhaust
hydrocarbon (HC) and carbon monoxide
emissions.
Control of NOX emissions from
locomotive and marine diesel engines
can also be achieved with highefficiency exhaust emission control
technologies. Such technologies are
expected to be used to meet the
stringent NOX standards included in
EPA’s heavy-duty highway diesel and
nonroad Tier 4 programs and have been
in production for heavy-duty trucks in
Europe since 2005 and in many
stationary source applications
throughout the world.
Section III.C discusses additional
engineering challenges in applying
these technologies to newly-built
locomotive and marine engines, as well
as the development steps that we expect
to be taken to resolve the challenges.
With the lead time available and the
assurance of ULSD for the locomotive
and marine sectors in 2012, as provided
by our 2004 final rule for nonroad
engines and fuel, we are confident the
application of advanced technology to
locomotives and marine diesel engines
will proceed at a reasonable rate of
progress and will result in systems
capable of achieving the new standards
on time.
(3) Basis for Action Under the Clean Air
Act
Authority for the actions promulgated
in this document is granted to the EPA
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Federal Register / Vol. 73, No. 88 / Tuesday, May 6, 2008 / Rules and Regulations
by sections 114, 203, 205, 206, 207, 208,
213, 216, and 301(a) of the Clean Air
Act as amended in 1990 (42 U.S.C.
7414, 7522, 7524, 7525, 7541, 7542,
7547, 7550 and 7601(a)).
Authority to Set Standards. EPA is
promulgating emissions standards for
new marine diesel engines pursuant to
its authority under section 213(a)(3) and
(4) of the CAA. EPA is promulgating
emission standards for new locomotives
and new engines used in locomotives
pursuant to its authority under section
213(a)(5) of the CAA.
EPA has previously determined that
certain existing locomotive engines,
when they are remanufactured, are
returned to as-new condition and are
expected to have the same performance,
durability, and reliability as freshlymanufactured locomotive engines.
Consequently we set emission standards
for these remanufactured engines that
apply at the time of remanufacture
(defined as ‘‘to replace, or inspect and
qualify, each and every power assembly
of a locomotive or locomotive engine,
whether during a single maintenance
event or cumulatively within a five-year
period * * *’’ (see 61 FR 53102,
October 4, 1996; 40 CFR 92.2). In this
action we are adopting new tiers of
standards for both freshly manufactured
and remanufactured locomotives and
locomotive engines.
In the proposal for this rulemaking we
also discussed applying a similar
approach to marine diesel engines.
Many marine diesel engines,
particularly those above 600 kW (800
hp), periodically undergo a maintenance
process that returns them to as-new
condition. A full rebuild that brings an
engine back to as-new condition
includes a complete overhaul of the
engine, including piston, rings, liners,
turbocharger, heads, bearings, and
geartrain/camshaft removal and
replacement. Engine manufacturers
typically provide instructions for such a
full rebuild. Marine diesel engine
owners complete this process to
maintain engine reliability, durability,
and performance over the life of their
vessel, and to avoid the need to repower
(replace the engine) before their vessel
wears out. A commercial marine vessel
can be in operation in excess of 40
years, which means that a marine diesel
engine may be remanufactured to asnew condition three or more times
before the vessel is scrapped.
Because these remanufactured
engines are returned to as-new
condition, section 213(a)(3) and (4) give
EPA the authority to set emission
standards for those engines. We are
adopting requirements for
remanufactured marine diesel engines,
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described in section III.B(2)(b) of this
action. For the purpose of this program,
we are defining remanufacture as the
replacement of all cylinder liners, either
in one maintenance event or over the
course of five years (for the purpose of
this program, ‘‘replacement’’ includes
the removing, inspecting and
requalifying a liner). While replacement
of cylinder liners is only one element of
a full rebuild, it is common to all
rebuilds. Marine diesel engines that do
not have their cylinder liners replaced
all at once or within a five-year period,
or that do not perform cylinder liner
replacement at all, are not considered to
be returned to as-new condition and
therefore are not considered to be
remanufactured. Those engines will not
be subject to the marine remanufacture
requirements.
Pollutants That Can Be Regulated.
CAA section 213(a)(3) directs the
Administrator to set NOX, volatile
organic compounds (VOCs), or carbon
monoxide standards for classes or
categories of engines such as marine
diesel engines that contribute to ozone
or carbon monoxide concentrations in
more than one nonattainment area.
These ‘‘standards shall achieve the
greatest degree of emission reduction
achievable through the application of
technology which the Administrator
determines will be available for the
engines or vehicles, giving appropriate
consideration to cost, lead time, noise,
energy, and safety factors associated
with the application of such
technology.’’
CAA section 213(a)(4) authorizes the
Administrator to establish standards to
control emissions of pollutants which
‘‘may reasonably be anticipated to
endanger public health and welfare’’
where the Administrator determines, as
it has done for emissions of PM, that
nonroad engines as a whole contribute
significantly to such air pollution. The
Administrator may promulgate
regulations that are deemed appropriate,
taking into account costs, noise, safety,
and energy factors, for classes or
categories of new nonroad vehicles and
engines which cause or contribute to
such air pollution.
Level of the Standards. CAA section
213(a)(5) directs EPA to adopt emission
standards for new locomotives and new
engines used in locomotives that
achieve the ‘‘greatest degree of
emissions reductions achievable
through the use of technology that the
Administrator determines will be
available for such vehicles and engines,
taking into account the cost of applying
such technology within the available
time period, the noise, energy, and
safety factors associated with the
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applications of such technology.’’
Section 213(a)(5) does not require any
review of the contribution of locomotive
emissions to pollution, though EPA
does provide such information in this
rulemaking. As described in section III
of this preamble and in chapter 4 of the
final Regulatory Impact Analysis (RIA),
EPA has evaluated the available
information to determine the technology
that will be available for locomotives
and engines subject to EPA standards.
Certification and Implementation.
EPA is also acting under its authority to
implement and enforce both the marine
diesel emission standards and the
locomotive emission standards. Section
213(d) provides that the standards EPA
adopts for both new locomotive and
marine diesel engines ‘‘shall be subject
to sections 206, 207, 208, and 209’’ of
the Clean Air Act, with such
modifications that the Administrator
deems appropriate to the regulations
implementing these sections. In
addition, the locomotive and marine
standards ‘‘shall be enforced in the same
manner as [motor vehicle] standards
prescribed under section 202’’ of the
Act. Section 213(d) also grants EPA
authority to promulgate or revise
regulations as necessary to determine
compliance with, and enforce, standards
adopted under section 213.
Technological Feasibility and Cost of
Standards. The evidence provided in
section III.C of this Preamble and in
chapter 4 of the RIA indicates that the
stringent emission standards we are
setting today for newly-built and
remanufactured locomotive and marine
diesel engines are feasible and reflect
the greatest degree of emission
reduction achievable through the use of
technology that will be available in the
model years to which they apply. We
have given appropriate consideration to
costs in setting these standards. Our
review of the costs and costeffectiveness of these standards indicate
that they will be reasonable and
comparable to the cost-effectiveness of
other emission reduction strategies that
EPA has required in prior rulemakings.
We have also reviewed and given
appropriate consideration to the energy
factors of this rule in terms of fuel
efficiency as well as any safety and
noise factors associated with these
standards.
Health and Environmental Need for
the Standards. The information in
section II of this Preamble and chapter
2 of the RIA regarding air quality and
public health impacts provides strong
evidence that emissions from marine
diesel engines and locomotives
significantly and adversely impact
public health or welfare. EPA has
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Federal Register / Vol. 73, No. 88 / Tuesday, May 6, 2008 / Rules and Regulations
already found in previous rules that
emissions from new marine diesel
engines contribute to ozone and carbon
monoxide concentrations in more than
one area which has failed to attain the
ozone and carbon monoxide NAAQS
(64 FR 73300, December 29, 1999). EPA
has also previously determined that it is
appropriate to establish PM standards
for marine diesel engines under section
213(a)(4), and the additional
information on the carcinogenicity of
exposure to diesel exhaust noted above
reinforces this finding. In addition, we
have already found that emissions from
nonroad engines as a whole
significantly contribute to air pollution
that may reasonably be anticipated to
endanger public welfare due to regional
haze and visibility impairment (67 FR
68241, Nov. 8, 2002). We find here,
based on the information in the NPRM
and in section II of this preamble and
Chapters 2 and 3 of the final RIA, that
emissions from the new marine diesel
engines likewise contribute to regional
haze and to visibility impairment.
The PM and NOX emission reductions
resulting from these standards are
important to states’ efforts in attaining
and maintaining the ozone and the
PM2.5 NAAQS in the near term and in
the decades to come. As noted above,
the risk to human health and welfare
will be significantly reduced by the
standards finalized in today’s action.
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II. Air Quality and Health Impacts
The locomotive and marine diesel
engines subject to this final rule
generate significant emissions of
particulate matter (PM) and nitrogen
oxides (NOX) that contribute to
nonattainment of the National Ambient
Air Quality Standards (NAAQS) for
PM2.5 and ozone. These engines also
emit hazardous air pollutants or air
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toxics that are associated with serious
adverse health effects and contribute to
visibility impairment and other harmful
environmental impacts across the U.S.
By 2030, these standards are expected
to reduce annual locomotive and marine
diesel engine PM2.5 emissions by 27,000
tons; NOX emissions by 800,000 tons;
and volatile organic compound (VOC)
emissions by 43,000 tons as well as
reducing carbon monoxide (CO) and
toxic compounds known as air toxics.12
We project that reductions of PM2.5,
NOX, and VOC emissions from
locomotive and marine diesel engines
will produce nationwide air quality
improvements. According to air quality
modeling performed in conjunction
with this rule, all 39 current PM2.5
nonattainment areas will experience a
decrease in their projected 2030 design
values. Likewise the 133 mandatory
class I federal areas that EPA modeled
will all see improvements in their
visibility. This rule will also result in
nationwide ozone benefits. In 2030, 573
counties (of 579 that have monitored
data) experience at least a 0.1 ppb
decrease in their ozone design values.
A. Overview
From a public health perspective, we
are concerned with locomotive and
marine diesel engines’ contributions to
atmospheric levels of particulate matter
in general, diesel PM2.5 in particular,
various gaseous air toxics, and ozone.
Today, locomotive and marine diesel
engine emissions represent a substantial
12 Nationwide locomotive and marine diesel
engines comprise approximately 3 percent of the
nonroad mobile sources hydrocarbon inventory.
EPA National Air Quality and Emissions Trends
Report 1999. March 2001, Document Number: EPA
454/R–0–004. This document is available in Docket
EPA–HQ–OAR–2003–0190. This document is
available electronically at: https://www.epa.gov/air/
airtrends/aqtrnd99/.
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25105
portion of the U.S. mobile source diesel
PM2.5 and NOX inventories,
approximately 20 percent of mobile
source NOX and 25 percent of mobile
source diesel PM2.5. Over time, the
relative contribution of these diesel
engines to air quality problems is
expected to increase as the emission
contribution from other mobile sources
decreases and the usage of locomotives
and marine vessels increases. By 2030,
without the additional emissions
controls finalized in today’s rule,
locomotive and marine diesel engines
will emit about 65 percent of the total
mobile source diesel PM2.5 emissions
and 35 percent of the total mobile
source NOX emissions.
Based on the most recent data
available for this rule, air quality
problems continue to persist over a
wide geographic area of the United
States. As of October 10, 2007 there are
approximately 88 million people living
in 39 designated areas (which include
all or part of 208 counties) that either do
not meet the current PM2.5 NAAQS or
contribute to violations in other
counties, and 144 million people living
in 81 areas (which include all or part of
366 counties) designated as not in
attainment for the 8-hour ozone
NAAQS. These numbers do not include
the people living in areas where there is
a significant future risk of failing to
maintain or achieve either the current or
future PM2.5 or ozone NAAQS. Figure
II–1 illustrates the widespread nature of
these problems. This figure depicts
counties which are currently designated
nonattainment for either or both the 8hour ozone NAAQS and PM2.5 NAAQS.
It also shows the location of mandatory
class I federal areas for visibility.
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Federal Register / Vol. 73, No. 88 / Tuesday, May 6, 2008 / Rules and Regulations
The engine standards finalized in this
rule will help reduce emissions of PM,
NOX, VOCs, CO, and air toxics and their
associated health and environmental
effects. Emissions from locomotives and
diesel marine engines contribute to PM
and ozone concentrations in many, if
not all, of these nonattainment areas.13
The engine standards being finalized
today will become effective as early as
2008, making the expected PM2.5, NOX,
and VOC inventory reductions from this
rulemaking critical to a number of states
as they seek to either attain or maintain
the current PM2.5 or ozone NAAQS.
Beyond the impact locomotive and
marine diesel engines have on our
nation’s ambient air quality the diesel
exhaust emissions from these engines
are also of particular concern since
exposure to diesel exhaust is classified
as likely to be carcinogenic to humans
by inhalation from environmental levels
of exposure.14 Many people spend a
large portion of time in or near areas of
concentrated locomotive or marine
diesel emissions, near rail yards, marine
ports, railways, and waterways. Recent
studies show that populations living
near large diesel emission sources such
as major roadways,15 rail yards 16 and
marine ports 17 are likely to experience
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13 See section II.B.(1)(c) and II.B.(2)(c) for a
summary of the impact emission reductions from
locomotive and marine diesel engines will have on
air quality in current PM2.5 and ozone
nonattainment areas.
14 U.S. EPA (2002) Health Assessment Document
for Diesel Engine Exhaust. EPA/600/8–90/057F.
Office of Research and Development, Washington,
DC. This document is available in Docket EPA–HQ–
OAR–2003–0190. This document is available
electronically at https://cfpub.epa.gov/ncea/cfm/
recordisplay.cfm?deid=29060.
15 Kinnee, E.J.; Touma, J.S.: Mason, R.; Thurman,
J.; Beidler, A.; Bailey, C.; Cook, R. (2004) Allocation
of onroad mobile emissions to road segments for air
toxics modeling in an urban area. Transport. Res.
Part D 9:139–150; also see Cohen, J.; Cook, R;
Bailey, C.R.; Carr, E. (2005) Relationship between
motor vehicle emissions of hazardous pollutants,
roadway proximity, and ambient concentrations in
Portland, Oregon. Environ. Modeling & Software 20:
7–12.
16 Hand, R.; Di, P; Servin, A.; Hunsaker, L.; Suer,
C. (2004) Roseville Rail Yard Study. California Air
Resources Board. This document is available in
Docket EPA–HQ–OAR–2003–0190. [Online at
https://www.arb.ca.gov/diesel/documents/
rrstudy.htm].
17 Di P.; Servin, A.; Rosenkranz, K.; Schwehr, B.;
Tran, H. (April 2006); Diesel Particulate Matter
Exposure Assessment Study for the Ports of Los
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greater diesel exhaust exposure levels
than the overall U.S. population, putting
them at a greater health risk.
EPA recently conducted an initial
screening-level analysis 18 of selected
marine port areas and rail yards to better
understand the populations that are
exposed to diesel particulate matter
(DPM) emissions from these
facilities.19, 20 This screening-level
analysis focused on a representative
selection of national marine ports and
rail yards.21 Of the 47 marine ports and
37 rail yards selected, the results
indicate that at least 13 million people,
including a disproportionate number of
low-income households, AfricanAmericans, and Hispanics, living in the
vicinity of these facilities, are being
exposed to ambient DPM levels that are
2.0 µg/m3 and 0.2 µg/m3 above levels
found in areas further from these
facilities. Because those populations
exposed to DPM emissions from marine
ports and rail yards are more likely to
be low-income and minority residents,
these populations will benefit from the
Angeles and Long Beach. State of California Air
Resources Board.
18 This type of screening-level analysis is an
inexact tool and not appropriate for regulatory
decision-making; it is useful in beginning to
understand potential impacts and for illustrative
purposes. Additionally, the emissions inventories
used as inputs for the analyses are not official
estimates and likely underestimate overall
emissions because they are not inclusive of all
emission sources at the individual ports in the
sample. For example, most inventories included
emissions from ocean-going vessels (powered by
Category 3 engines), as well as some commercial
vessel categories, including harbor crafts (powered
by Category 1 and 2 engines), cargo handling
equipment, locomotives, and heavy-duty vehicles.
This final rule will not address emissions from
ocean-going vessels, cargo handling equipment or
heavy-duty vehicles.
19 ICF International. September 28, 2007.
Estimation of diesel particulate matter
concentration isopleths for marine harbor areas and
rail yards. Memorandum to EPA under Work
Assignment Number 0–3, Contract Number EP–C–
06–094. This memo is available in Docket EPA–
HQ–OAR–2003–0190.
20 ICF International. September 28, 2007.
Estimation of diesel particulate matter population
exposure near selected harbor areas and rail yards.
Memorandum to EPA under Work Assignment
Number 0–3, Contract Number EP–C–06–094. This
memo is available in Docket EPA–HQ–OAR–2003–
0190.
21 The Agency selected a representative sample of
the top 150 U.S. ports including coastal, inland and
Great Lake ports. In selecting a sample of rail yards
the Agency identified a subset from the hundreds
of rail yards operated by Class I Railroads.
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25107
controls being finalized in this action.
The detailed findings of this study are
available in the public docket for this
rulemaking.
In the following sections we review
important public health effects linked to
pollutants emitted from locomotive and
marine diesel engines. First, the human
health effects caused by the pollutants
and their current and projected ambient
levels are discussed. Following the
discussion of health effects, the
modeled air quality benefits resulting
from this action and the welfare effects
associated with emissions from diesel
engines are presented. Finally, the
locomotive and marine engine emission
inventories for the primary pollutants
affected by this rule are provided. In
summary, the emission reductions from
this rule will contribute to controlling
the health and welfare problems
associated with ambient PM and ozone
levels and with diesel-related air toxics.
Taken together, the materials in this
section and in the proposal describe the
need for tightened emission standards
for both locomotive and marine diesel
engines and the air quality and public
health benefits resulting from this
program. This section is not an
exhaustive treatment of these issues. For
a fuller understanding of the topics
treated here, you should refer to the
extended presentations in Chapter 2, 3
and 5 of the Regulatory Impact Analysis
(RIA) accompanying this final rule.
B. Public Health Impacts
(1) Particulate Matter
The locomotive and marine engine
standards detailed in this action will
result in significant reductions in
primary (directly emitted) PM2.5
emissions. In addition, the standards
finalized today will reduce emissions of
NOX and VOCs, which contribute to the
formation of secondary PM2.5.
Locomotive and marine diesel engines
emit high levels of NOX, which react in
the atmosphere to form secondary PM2.5
(namely ammonium nitrate). These
engines also emit SO2 and VOC, which
react in the atmosphere to form
secondary PM2.5 composed of sulfates
and organic carbonaceous PM2.5. This
rule will reduce both primary and
secondary PM.
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Federal Register / Vol. 73, No. 88 / Tuesday, May 6, 2008 / Rules and Regulations
(a) Background
Particulate matter (PM) represents a
broad class of chemically and physically
diverse substances. It can be principally
characterized as discrete particles that
exist in the condensed (liquid or solid)
phase spanning several orders of
magnitude in size. PM is further
described by breaking it down into size
fractions. PM10 refers to particles
generally less than or equal to 10
micrometers (µm) in diameter. PM2.5
refers to fine particles, generally less
than or equal to 2.5 µm in diameter.
Inhalable (or ‘‘thoracic’’) coarse particles
refer to those particles generally greater
than 2.5 µm but less than or equal to 10
µm in diameter. Ultrafine PM refers to
particles less than 100 nanometers (0.1
µm) in diameter. Larger particles tend to
be removed by the respiratory clearance
mechanisms (e.g. coughing), whereas
smaller particles are deposited deeper in
the lungs.
Fine particles are produced primarily
by combustion processes and by
transformations of gaseous emissions
(e.g., SOx, NOX and VOC) in the
atmosphere. The chemical and physical
properties of PM2.5 may vary greatly
with time, region, meteorology, and
source category. Thus, PM2.5 may
include a complex mixture of different
pollutants including sulfates, nitrates,
organic compounds, elemental carbon
and metal compounds. These particles
can remain in the atmosphere for days
to weeks and travel hundreds to
thousands of kilometers.
The primary PM2.5 NAAQS includes a
short-term (24-hour) and a long-term
(annual) standard. The 1997 PM2.5
NAAQS established by EPA set the 24hour standard at a level of 65 µg/m3
based on the 98th percentile
concentration averaged over three years.
The annual standard specifies an
expected annual arithmetic mean not to
exceed 15 µg/m3 averaged over three
years.
EPA has recently amended the
NAAQS for PM2.5 (71 FR 61144, October
17, 2006). The final rule, signed on
September 21, 2006, addressed revisions
to the primary and secondary NAAQS
for PM to provide increased protection
of public health and welfare,
respectively. The level of the 24-hour
PM2.5 NAAQS was revised from 65 µg/
m3 to 35 µg/m3 and the level of the
annual PM2.5 NAAQS was retained at 15
µg/m3. With regard to the secondary
standards for PM2.5, EPA has revised
these standards to be identical in all
respects to the revised primary
standards.
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(b) Health Effects of PM2.5
Scientific studies show ambient PM is
associated with a series of adverse
health effects. These health effects are
discussed in detail in the 2004 EPA
Particulate Matter Air Quality Criteria
Document (PM AQCD), and the 2005
PM Staff Paper.22, 23 Further discussion
of health effects associated with PM can
also be found in the RIA for this rule.
Health effects associated with shortterm exposures (hours to days) to
ambient PM include premature
mortality, increased hospital
admissions, heart and lung diseases,
increased cough, adverse lowerrespiratory symptoms, decrements in
lung function and changes in heart rate
rhythm and other cardiac effects.
Studies examining populations exposed
to different levels of air pollution over
a number of years, including the
Harvard Six Cities Study and the
American Cancer Society Study, show
associations between long-term
exposure to ambient PM2.5 and both
total and cardiovascular and respiratory
mortality.24 In addition, a reanalysis of
the American Cancer Society Study
shows an association between fine
particle and sulfate concentrations and
lung cancer mortality.25
The health effects of PM2.5 have been
further documented in local impact
studies which have focused on health
effects due to PM2.5 exposures measured
on or near roadways. These studies take
into account all air pollution sources,
including both spark-ignition (gasoline)
and diesel powered vehicles, and
indicate that exposure to PM2.5
emissions near roadways, which are
dominated by mobile sources, are
associated with potentially serious
health effects. For instance, a recent
study found associations between
concentrations of cardiac risk factors in
the blood of healthy young police
officers and PM2.5 concentrations
22 U.S. EPA (2004) Air Quality Criteria for
Particulate Matter (Oct 2004), Volume I Document
No. EPA600/P–99/002aF and Volume II Document
No. EPA600/P–99/002bF. This document is
available in Docket EPA–HQ–OAR–2003–0190.
23 U.S. EPA (2005) Review of the National
Ambient Air Quality Standard for Particulate
Matter: Policy Assessment of Scientific and
Technical Information, OAQPS Staff Paper. EPA–
452/R–05–005. This document is available in
Docket EPA–HQ–OAR–2003–0190.
24 Dockery, DW; Pope, CA III: Xu, X; et al. 1993.
An association between air pollution and mortality
in six U.S. cities. N Engl J Med 329:1753–1759.
25 Pope, C. A., III; Burnett, R. T.; Thun, M. J.;
Calle, E. E.; Krewski, D.; Ito, K.; Thurston, G. D.
(2002) Lung cancer, cardiopulmonary mortality,
and long-term exposure to fine particulate air
pollution. J. Am. Med. Assoc. 287:1132–1141.
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measured in vehicles.26 Also, a number
of studies have shown associations
between residential or school outdoor
concentrations of some fine particle
constituents that are found in motor
vehicle exhaust, and adverse respiratory
outcomes, including asthma prevalence
in children who live near major
roadways.27, 28, 29 Although the engines
considered in this rule differ from those
in these studies with respect to their
applications and fuel qualities, these
studies provide an indication of the
types of health effects that might be
expected to be associated with personal
exposure to PM2.5 emissions from large
marine diesel and locomotive engines.
Recent new studies from the State of
California provide evidence that PM2.5
emissions within marine ports and rail
yards can contribute significantly to
elevated ambient concentrations near
these sources.30, 31 A substantial number
of people experience exposure to
locomotive and marine diesel engine
emissions, raising potential health
concerns. The controls finalized in this
action will help reduce exposure to
PM2.5, specifically exposure to marine
port and rail yard related diesel PM2.5
sources. Additional information on
marine port and rail yard emissions and
ambient exposures can be found in
Chapter 2 of the RIA.
(c) Current and Projected PM2.5 Levels
26 Riediker, M.; Cascio, W.E.; Griggs, T.R.; et al.
(2004) Particulate matter exposure in cars is
associated with cardiovascular effects in healthy
young men. Am J Respir Crit Care Med 169: 934–
940.
27 Van Vliet, P.; Knape, M.; de Hartog, J.; Janssen,
N.; Harssema, H.; Brunekreef, B. (1997). Motor
vehicle exhaust and chronic respiratory symptoms
in children living near freeways. Env. Research 74:
122–132.
28 Brunekreef, B., Janssen, N.A.H.; de Hartog, J.;
Harssema, H.; Knape, M.; van Vliet, P. (1997). Air
pollution from truck traffic and lung function in
children living near roadways. Epidemiology
8:298–303.
29 Kim, J.J.; Smorodinsky, S.; Lipsett, M.; Singer,
B.C.; Hodgson, A.T.; Ostro, B. (2004). Traffic-related
air pollution near busy roads: The East Bay
children’s respiratory health study. Am. J. Respir.
Crit. Care Med. 170: 520–526.
30 State of California Air Resources Board.
Roseville Rail Yard Study. Stationary Source
Division, October 14, 2004. This document is
available in Docket EPA–HQ–OAR–2003–0190.
This document is available electronically at: https://
www.arb.ca.gov/diesel/documents/rrstudy.htm.
31 State of California Air Resources Board. Diesel
Particulate Matter Exposure Assessment Study for
the Ports of Los Angeles and Long Beach, April
2006. This document is available in Docket EPA–
HQ–OAR–2003–0190. This document is available
electronically at: ftp://ftp.arb.ca.gov/carbis/msprog/
offroad/marinevess/documents/portstudy0406.pdf.
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Federal Register / Vol. 73, No. 88 / Tuesday, May 6, 2008 / Rules and Regulations
PM2.5 concentrations exceeding the
level of the PM2.5 NAAQS occur in
many parts of the country.32 In 2005
EPA designated 39 nonattainment areas
for the 1997 PM2.5 NAAQS (70 FR 943,
January 5, 2005). These areas are
comprised of 208 full or partial counties
with a total population exceeding 88
million. The 1997 PM2.5 NAAQS was
recently revised and the 2006 PM2.5
NAAQS became effective on December
18, 2006. Table II–1 presents the
25109
number of counties in areas currently
designated as nonattainment for the
1997 PM2.5 NAAQS as well as the
number of additional counties that have
monitored data that is violating the 2006
PM2.5 NAAQS.
TABLE II–1.—FINE PARTICLE STANDARDS: CURRENT NONATTAINMENT AREAS AND OTHER VIOLATING COUNTIES
Number of
counties
Nonattainment areas/other violating counties
Population a
1997 PM2.5 Standards: 39 areas currently designated ...........................................................................................
2006 PM2.5 Standards: counties with violating monitors b .......................................................................................
208
49
88,394,000
18,198,676
Total ..................................................................................................................................................................
257
106,595,676
dwashington3 on PROD1PC69 with RULES
Notes:
(a) Population numbers are from 2000 census data.
(b) This table provides an estimate of the counties violating the 2006 PM
2.5 NAAQS based on 2003–05 air quality data. The areas designated
as nonattainment for the 2006 PM2.5 NAAQS will be based on 3 years of air quality data from later years. Also, the county numbers in the summary table includes only the counties with monitors violating the 2006 PM2.5 NAAQS. The monitored county violations may be an underestimate
of the number of counties and populations that will eventually be included in areas with multiple counties designated nonattainment.
A number of state governments have
told EPA that they need the reductions
this rule will provide in order to meet
and maintain the PM2.5 NAAQS. Areas
designated as not attaining the 1997
PM2.5 NAAQS will need to attain the
1997 standards in the 2010 to 2015 time
frame, and then maintain them
thereafter. The attainment dates
associated with the potential new 2006
PM2.5 nonattainment areas are likely to
be in the 2015 to 2020 timeframe. The
emission standards finalized in this
action become effective as early as 2008
making the NOX, PM, and VOC
inventory reductions from this
rulemaking useful to states in attaining
or maintaining the PM2.5 NAAQS.
EPA has already adopted many
emission control programs that are
expected to reduce ambient PM2.5 levels
and which will assist in reducing the
number of areas that fail to achieve the
PM2.5 NAAQS. Even so, our air quality
modeling for this final rule projects that
in 2020, with all current controls but
excluding the reductions achieved
through this rule, up to 11 counties with
a population of 24 million may not
attain the current annual PM2.5 standard
of 15 µg/m3. These numbers do not
account for additional areas that have
air quality measurements within 10
percent of the annual PM2.5 standard.
These areas, although not violating the
standards, will also benefit from the
additional reductions from this rule
ensuring long-term maintenance of the
PM2.5 NAAQS.
Air quality modeling performed for
this final rule shows that in 2020 and
2030 all 39 current PM2.5 nonattainment
areas will experience decreases in their
PM2.5 design values. For areas with
32 A listing of the PM
2.5 nonattainment areas is
included in the RIA for this rule.
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current PM2.5 design values greater than
15 µg/m3 the modeled future-year
population weighted PM2.5 design
values are expected to decrease on
average by 0.08 µg/m3 in 2020 and by
0.16 µg/m3 in 2030. The maximum
decrease for future-year PM2.5 design
values will be 0.38 µg/m3 in 2020 and
0.81 µg/m3 in 2030. The air quality
modeling methodology and the
projected reductions are discussed in
more detail in Chapter 2 of the RIA.
(2) Ozone
The locomotive and marine engine
standards finalized in this action are
expected to result in significant
reductions of NOX and VOC emissions.
NOX and VOC contribute to the
formation of ground-level ozone
pollution or smog. People in many areas
across the U.S. continue to be exposed
to unhealthy levels of ambient ozone.
(a) Background
Ground-level ozone pollution is
typically formed by the reaction of
volatile organic compounds (VOC) and
nitrogen oxides (NOX) in the lower
atmosphere in the presence of heat and
sunlight. These pollutants, often
referred to as ozone precursors, are
emitted by many types of pollution
sources, such as highway and nonroad
motor vehicles and engines, power
plants, chemical plants, refineries,
makers of consumer and commercial
products, industrial facilities, and
smaller area sources.
The science of ozone formation,
transport, and accumulation is
complex.33 Ground-level ozone is
33 U.S. EPA Air Quality Criteria for Ozone and
Related Photochemical Oxidants (Final). U.S.
Environmental Protection Agency, Washington, DC,
EPA 600/R–05/004aF–cF, 2006. This document is
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produced and destroyed in a cyclical set
of chemical reactions, many of which
are sensitive to temperature and
sunlight. When ambient temperatures
and sunlight levels remain high for
several days and the air is relatively
stagnant, ozone and its precursors can
build up and result in more ozone than
typically occurs on a single hightemperature day. Ozone can also be
transported into an area from pollution
sources found hundreds of miles
upwind, resulting in elevated ozone
levels even in areas with low local VOC
or NOX emissions.
The current ozone NAAQS,
established by EPA in 1997, has an 8hour averaging time. The 8-hour ozone
NAAQS is met at an ambient air quality
monitoring site when the average of the
annual fourth-highest daily maximum 8hour average ozone concentration over
three years is less than or equal to 0.084
ppm. On June 20, 2007, EPA proposed
to strengthen the ozone NAAQS, the
proposed revisions reflect new scientific
evidence about ozone and its effects on
people and public welfare.34 The final
available in Docket EPA–HQ–OAR–2003–0190.
This document may be accessed electronically at:
https://www.epa.gov/ttn/naaqs/standards/ozone/
s_o3_cr_cd.html.
34 EPA proposed to set the 8-hour primary ozone
standard to a level within the range of 0.070–0.075
ppm. The agency also requested comments on
alternative levels of the 8-hour primary ozone
standard, within a range from 0.060 ppm up to and
including retention of the current standard (0.084
ppm). EPA also proposed two options for the
secondary ozone standard. One option would
establish a new form of standard designed
specifically to protect sensitive plants from damage
caused by repeated ozone exposure throughout the
growing season. This cumulative standard would
add daily ozone concentrations across a threemonth period. EPA proposed to set the level of the
cumulative standard within the range of 7 to 21
ppm-hours. The other option would follow the
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ozone NAAQS rule is scheduled for
March 2008.
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(b) Health Effects of Ozone
The health and welfare effects of
ozone are well documented and are
assessed in EPA’s 2006 ozone Air
Quality Criteria Document (ozone
AQCD) and EPA Staff Paper.35, 36 Ozone
can irritate the respiratory system,
causing coughing, throat irritation, and/
or uncomfortable sensation in the chest.
Ozone can reduce lung function and
make it more difficult to breathe deeply;
breathing may also become more rapid
and shallow than normal, thereby
limiting a person’s activity. Ozone can
also aggravate asthma, leading to more
asthma attacks that require medical
attention and/or the use of additional
medication. There is evidence of an
elevated risk of mortality associated
with acute exposure to ozone, especially
in the summer or warm season when
ozone levels are typically high. Animal
toxicological evidence indicates that
with repeated exposure, ozone can
inflame and damage the lining of the
lungs, which may lead to permanent
changes in lung tissue and irreversible
reductions in lung function. People who
are more susceptible to effects
associated with exposure to ozone can
include children, the elderly, and
individuals with respiratory disease
such as asthma. Those with greater
exposures to ozone, for instance due to
time spent outdoors (e.g., children and
outdoor workers), are also of particular
concern.
The recent ozone AQCD also
examined relevant new scientific
information that has emerged in the past
decade, including the impact of ozone
exposure on such health effects as
changes in lung structure and
biochemistry, inflammation of the
lungs, exacerbation and causation of
asthma, respiratory illness-related
school absence, hospital admissions and
premature mortality. Animal
toxicological studies have suggested
potential interactions between ozone
current practice of making the secondary standard
equal to the proposed 8-hour primary standard.
35 U.S. EPA Air Quality Criteria for Ozone and
Related Photochemical Oxidants (Final). U.S.
Environmental Protection Agency, Washington, DC,
EPA 600/R–05/004aF–cF, 2006. This document is
available in Docket EPA–HQ–OAR–2003–0190.
This document may be accessed electronically at:
https://www.epa.gov/ttn/naaqs/standards/ozone/
s_o3_cr_cd.html.
36 U.S. EPA (2007) Review of the National
Ambient Air Quality Standards for Ozone, Policy
Assessment of Scientific and Technical
Information. OAQPS Staff Paper.EPA–452/R–07–
003. This document is available in Docket EPA–
HQ–OAR–2003–0190. This document is available
electronically at: http:www.epa.gov/ttn/naaqs/
standards/ozone/s_o3_cr_.html.
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and PM with increased responses
observed to mixtures of the two
pollutants compared to either ozone or
PM alone. The respiratory morbidity
observed in animal studies along with
the evidence from epidemiologic studies
supports a causal relationship between
acute ambient ozone exposures and
increased respiratory-related emergency
room visits and hospitalizations in the
warm season. In addition, there is
suggestive evidence of a contribution of
ozone to cardiovascular-related
morbidity and non-accidental and
cardiopulmonary mortality.
(c) Current and Projected Ozone Levels
Ozone concentrations exceeding the
level of the 8-hour ozone NAAQS occur
over wide geographic areas, including
most of the nation’s major population
centers.37 As of October 10, 2007, there
were approximately 144 million people
living in 81 areas (which include all or
part of 366 counties) designated as not
in attainment with the 8-hour ozone
NAAQS. These numbers do not include
the people living in areas where there is
a future risk of failing to maintain or
attain the 8-hour ozone NAAQS.
States with 8-hour ozone
nonattainment areas are required to take
action to bring those areas into
compliance in the future. Based on the
final rule designating and classifying 8hour ozone nonattainment areas (69 FR
23951, April 30, 2004), most 8-hour
ozone nonattainment areas will be
required to attain the ozone NAAQS in
the 2007 to 2013 time frame and then
maintain the NAAQS thereafter.38 Many
of these nonattainment areas will need
to adopt additional emission reduction
programs and the NOX and VOC
reductions from this final action are
particularly important for these states.
In addition, EPA’s review of the ozone
NAAQS is currently underway with a
final rule scheduled for March 2008. If
the ozone NAAQS is revised then new
nonattainment areas will be designated.
While EPA is not relying on it for
purposes of justifying this rule, the
emission reductions from this
rulemaking will also be helpful to states
if EPA revises the ozone NAAQS to be
more stringent.
EPA has already adopted many
emission control programs that are
expected to reduce ambient ozone
levels. These control programs are
described in section I.B.1 of this
preamble. As a result of these programs,
the number of areas that fail to meet the
37 A listing of the 8-hour ozone nonattainment
areas is included in the RIA for this rule.
38 The Los Angeles South Coast Air Basin 8-hour
ozone nonattainment area will have to attain before
June 15, 2021.
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8-hour ozone NAAQS in the future is
expected to decrease. Based on the air
quality modeling performed for this
rule, which does not include any
additional local controls, we estimate
nine counties (where 22 million people
are projected to live) will exceed the 8hour ozone NAAQS in 2020.39 An
additional 39 counties (where 29
million people are projected to live) are
expected to be within 10 percent of
violating the 8-hour ozone NAAQS in
2020.
This rule results in reductions in
nationwide ozone levels. The air quality
modeling projects that in 2030, 573
counties (of 579 that have monitored
data) experience at least a 0.1 ppb
decrease in their ozone design values.
There are three nonattainment areas in
southern California, the Los AngelesSouth Coast Air Basin nonattainment
area, the Riverside Co. (Coachella
Valley) nonattainment area and the Los
Angeles—San Bernardino (W. Mojave)
nonattainment area, which will
experience 8-hour ozone design value
increases due to the NOX disbenefits
which occur in these VOC-limited
ozone nonattainment areas. Briefly, NOX
reductions at certain times and in some
areas can lead to increased ozone levels.
The air quality modeling methodology
(Section 2.3), the projected reductions
(Section 2.2.4), and the limited NOX
disbenefits (Section 2.2.4.2.1), are
discussed in more detail in Chapter 2 of
the RIA.
Results from the air quality modeling
conducted for this final rule indicate
that the locomotive and marine diesel
engine emission reductions in 2020 and
2030 will improve both the average and
population-weighted average ozone
concentrations for the U.S. In addition,
the air quality modeling shows that on
average this final rule will help bring
counties closer to ozone attainment as
well as assist counties whose ozone
concentrations are within ten percent
below the standard. For example, in
projected nonattainment counties, on a
population-weighted basis, the 8-hour
ozone design value will on average
decrease by 0.13 ppb in 2020 and 0.62
ppb in 2030.40
The impact of the reductions has also
been analyzed with respect to those
areas that have the highest design
39 We expect many of the 8-hour ozone
nonattainment areas to adopt additional emission
reduction programs but we are unable to quantify
or rely upon future reductions from additional state
and local programs that have not yet been adopted.
40 Ozone design values are reported in parts per
million (ppm) as specified in 40 CFR part 50. Due
to the scale of the design value changes in this
action, results have been presented in parts per
billion (ppb) format.
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Federal Register / Vol. 73, No. 88 / Tuesday, May 6, 2008 / Rules and Regulations
values, at or above 85 ppb, in 2020. We
project there will be nine U.S. counties
with design values at or above 85 ppb
in 2020. After implementation of this
rule, we project that one of these nine
counties will drop below 85 ppb.
Further, two of the nine counties will be
at least 10 percent closer to a design
value of less than 85 ppb, and on
average all nine counties will be about
18 percent closer to a design value of
less than 85 ppb.
dwashington3 on PROD1PC69 with RULES
(3) Air Toxics
People experience elevated risk of
cancer and other noncancer health
effects from exposure to the class of
pollutants known collectively as ‘‘air
toxics’’. Mobile sources are responsible
for a significant portion of this
exposure. According to the National Air
Toxic Assessment (NATA) for 1999,
mobile sources, including locomotive
and marine diesel marine engines, were
responsible for 44 percent of outdoor
toxic emissions and almost 50 percent
of the cancer risk among the 133
pollutants quantitatively assessed in the
1999 NATA. Benzene is the largest
contributor to cancer risk of all the
assessed pollutants and mobile sources
were responsible for about 68 percent of
all benzene emissions in 1999. Although
the 1999 NATA did not quantify cancer
risks associated with exposure to diesel
exhaust, EPA has concluded that diesel
exhaust ranks with other emissions that
the national-scale assessment suggests
pose the greatest relative risk.
According to the 1999 NATA, nearly
the entire U.S. population was exposed
to an average level of air toxics that has
the potential for adverse respiratory
noncancer health effects. This potential
was indicated by a hazard index (HI)
greater than 1.41 Mobile sources were
responsible for 74 percent of the
potential noncancer hazard from
41 To express chronic noncancer hazards, we used
the RfC as part of a calculation called the hazard
quotient (HQ), which is the ratio between the
concentration to which a person is exposed and the
RfC. (RfC is defined by EPA as, ‘‘an estimate of a
continuous inhalation exposure to the human
population, including sensitive subgroups, with
uncertainty spanning perhaps an order of
magnitude, which is likely to be without
appreciable risks of deleterious noncancer effects
during a lifetime.’’) A value of the HQ less than one
indicates that the exposure is lower than the RfC
and that no adverse health effects would be
expected. Combined noncancer hazards were
calculated using the hazard index (HI), defined as
the sum of hazard quotients for individual air toxic
compounds that affect the same target organ or
system. As with the hazard quotient, a value of the
HI at or below 1.0 will likely not result in adverse
effects over a lifetime of exposure. However, a value
of the HI greater than 1.0 does not necessarily
suggest a likelihood of adverse effects. Furthermore,
the HI cannot be translated into a probability that
adverse effects will occur and is not likely to be
proportional to risk.
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outdoor air toxics in 1999. About 91
percent of this potential noncancer
hazard was from acrolein; 42 however,
the confidence in the RfC for acrolein is
medium 43 and confidence in NATA
estimates of population noncancer
hazard from ambient exposure to this
pollutant is low.44 It is important to note
that NATA estimates of noncancer
hazard do not include the adverse
health effects associated with
particulate matter identified in EPA’s
Particulate Matter Air Quality Criteria
Document. Gasoline and diesel engine
emissions contribute significantly to
particulate matter concentration.
The NATA modeling framework has a
number of limitations which prevent its
use as the sole basis for setting
regulatory standards. These limitations
and uncertainties are discussed on the
1999 NATA website.45 Even so, this
modeling framework is very useful in
identifying air toxic pollutants and
sources of greatest concern, setting
regulatory priorities, and informing the
decision making process.
The following section provides a brief
overview of air toxics which are
associated with nonroad engines,
including locomotive and marine diesel
engines, and provides a discussion of
the health risks associated with each air
toxic.
(a) Diesel Exhaust (DE)
Locomotive and marine diesel engines
emit diesel exhaust (DE), a complex
mixture comprised of carbon dioxide,
oxygen, nitrogen, water vapor, carbon
monoxide, nitrogen compounds, sulfur
compounds and numerous lowmolecular-weight hydrocarbons. A
number of these gaseous hydrocarbon
components are individually known to
be toxic, including aldehydes, benzene
and 1,3-butadiene. The diesel
particulate matter (DPM) present in
diesel exhaust consists of fine particles
(< 2.5 µm), including a subgroup with
a large number of ultrafine particles (<
0.1 µm). These particles have a large
surface area which makes them an
excellent medium for adsorbing
42 U.S. EPA (2006) National-Scale Air Toxics
Assessment for 1999. This material is available
electronically at https://www.epa.gov/ttn/atw/
nata1999/risksum.html.
43 U.S. EPA (2003) Integrated Risk Information
System File of Acrolein. National Center for
Environmental Assessment, Office of Research and
Development, Washington, D.C. 2003. This material
is available electronically at https://www.epa.gov/
iris/subst/0364.htm.
44 U.S. EPA (2006) National-Scale Air Toxics
Assessment for 1999. This material is available
electronically at https://www.epa.gov/ttn/atw/
nata1999/risksum.html.
45 U.S. EPA (2006) National-Scale Air Toxics
Assessment for 1999. https://www.epa.gov/ttn/atw/
nata1999.
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organics and their small size makes
them highly respirable and able to reach
the deep lung. Many of the organic
compounds present on the particles and
in the gases are individually known to
have mutagenic and carcinogenic
properties. Diesel exhaust varies
significantly in chemical composition
and particle sizes between different
engine types (heavy-duty, light-duty),
engine operating conditions (idle,
accelerate, decelerate), and fuel
formulations (high/low sulfur fuel).
Also, there are emissions differences
between on-road and nonroad engines
because the nonroad engines are
generally of older technology. This is
especially true for locomotive and
marine diesel engines.46
After being emitted in the engine
exhaust, diesel exhaust undergoes
dilution as well as chemical and
physical changes in the atmosphere.
The lifetime for some of the compounds
present in diesel exhaust ranges from
hours to days.
(i) Diesel Exhaust: Potential Cancer
Effects
In EPA’s 2002 Diesel Health
Assessment Document (Diesel HAD),47
exposure to diesel exhaust was
classified as likely to be carcinogenic to
humans by inhalation from
environmental exposures, in accordance
with the revised draft 1996/1999 EPA
cancer guidelines. A number of other
agencies (National Institute for
Occupational Safety and Health, the
International Agency for Research on
Cancer, the World Health Organization,
California EPA, and the U.S.
Department of Health and Human
Services) have made similar
classifications. However, EPA also
concluded in the Diesel HAD that it is
not possible currently to calculate a
cancer unit risk for diesel exhaust due
to a variety of factors that limit the
current studies, such as limited
quantitative exposure histories in
occupational groups investigated for
lung cancer.
For the Diesel HAD, EPA reviewed 22
epidemiologic studies on the subject of
the carcinogenicity of workers exposed
46 U.S. EPA (2002) Health Assessment Document
for Diesel Engine Exhaust. EPA/600/8–90/057F
Office of Research and Development, Washington
DC. Pp1–1 1–2. This document is available
electronically at https://cfpub.epa.gov/ncea/cfm/
recordisplay.cfm?deid=29060. This document can
be found in Docket EPA–HQ–OAR–2003–0190.
47 U.S. EPA (2002) Health Assessment Document
for Diesel Engine Exhaust. EPA/600/8–90/057F
Office of Research and Development, Washington,
DC. This document is available electronically at
https://cfpub.epa.gov/ncea/cfm/
recordisplay.cfm?deid=29060. This document can
be found in Docket EPA–HQ–OAR–2003–0190.
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to diesel exhaust in various
occupations, finding increased lung
cancer risk, although not always
statistically significant, in 8 out of 10
cohort studies and 10 out of 12 casecontrol studies within several
industries, including railroad workers.
Relative risk for lung cancer associated
with exposure ranged from 1.2 to 1.5,
although a few studies show relative
risks as high as 2.6. Additionally, the
Diesel HAD also relied on two
independent meta-analyses, which
examined 23 and 30 occupational
studies respectively, which found
statistically significant increases in
smoking-adjusted relative lung cancer
risk associated with exposure to diesel
exhaust, of 1.33 to 1.47. These metaanalyses demonstrate the effect of
pooling many studies and in this case
show the positive relationship between
diesel exhaust exposure and lung cancer
across a variety of diesel exhaustexposed occupations.48, 49
In the absence of a cancer unit risk,
the Diesel HAD sought to provide
additional insight into the significance
of the diesel exhaust-cancer hazard by
estimating possible ranges of risk that
might be present in the population. An
exploratory analysis was used to
characterize a possible risk range by
comparing a typical environmental
exposure level for highway diesel
sources to a selected range of
occupational exposure levels. The
occupationally observed risks were then
proportionally scaled according to the
exposure ratios to obtain an estimate of
the possible environmental risk. A
number of calculations are needed to
accomplish this, and these can be seen
in the EPA Diesel HAD. The outcome
was that environmental risks from
diesel exhaust exposure could range
from a low of 10¥4 to 10¥5 to as high
as 10¥3, reflecting the range of
occupational exposures that could be
associated with the relative and absolute
risk levels observed in the occupational
studies. Because of uncertainties, the
analysis acknowledged that the risks
could be lower than 10¥4 or 10¥5, and
a zero risk from diesel exhaust exposure
was not ruled out.
Retrospective health studies of
railroad workers have played an
important part in determining that
exposure to diesel exhaust is likely to be
carcinogenic to humans by inhalation
from environmental exposures. Key
evidence of the diesel exhaust exposure
48 Bhatia, R., Lopipero, P., Smith, A. (1998) Diesel
exposure and lung cancer. Epidemiology 9(1):84–
91.
49 Lipsett, M; Campleman, S; (1999) Occupational
exposure to diesel exhaust and lung cancer: a metaanalysis. Am J Public Health 80(7): 1009–1017.
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linkage to lung cancer comes from two
retrospective case-control studies of
railroad workers which are discussed at
length in the Diesel HAD and
summarized in Chapter 2 of the RIA.
(ii) Diesel Exhaust: Other Health Effects
Noncancer health effects of acute and
chronic exposure to diesel exhaust
emissions are also of concern to the
EPA. EPA derived a diesel exhaust
reference concentration (RfC) from
consideration of four well-conducted
chronic rat inhalation studies showing
adverse pulmonary effects.50, 51, 52, 53 The
RfC is 5 µg/m3 for diesel exhaust as
measured by diesel PM. This RfC does
not consider allergenic effects such as
those associated with asthma or
immunologic effects. There is growing
evidence, discussed in the Diesel HAD,
that exposure to diesel exhaust can
exacerbate these effects, but the
exposure-response data are presently
lacking to derive an RfC. The EPA
Diesel HAD states, ‘‘With DPM [diesel
particulate matter] being a ubiquitous
component of ambient PM, there is an
uncertainty about the adequacy of the
existing DE [diesel exhaust] noncancer
database to identify all of the pertinent
DE-caused noncancer health hazards.’’
(p. 9–19). The Diesel HAD concludes
‘‘that acute exposure to DE [diesel
exhaust] has been associated with
irritation of the eye, nose, and throat,
respiratory symptoms (cough and
phlegm), and neurophysiological
symptoms such as headache,
lightheadedness, nausea, vomiting, and
numbness or tingling of the
extremities.’’ 54
Exposure to diesel exhaust has also
been shown to cause serious noncancer
effects in occupational exposure studies.
One study of railroad workers and
electricians, cited in the Diesel HAD,55
found that exposure to diesel exhaust
50 Ishinishi, N; Kuwabara, N; Takaki, Y; et al.
(1988) Long-term inhalation experiments on diesel
exhaust. In: Diesel exhaust and health risks. Results
of the HERP studies. Ibaraki, Japan: Research
Committee for HERP Studies; pp. 11–84.
51 Heinrich, U; Fuhst, R; Rittinghausen, S; et al.
(1995) Chronic inhalation exposure of Wistar rats
and two different strains of mice to diesel engine
exhaust, carbon black, and titanium dioxide. Inhal.
Toxicol. 7:553–556.
52 Mauderly, JL; Jones, RK; Griffith, WC; et al.
(1987) Diesel exhaust is a pulmonary carcinogen in
rats exposed chronically by inhalation. Fundam.
Appl. Toxicol. 9:208–221.
53 Nikula, KJ; Snipes, MB; Barr, EB; et al. (1995)
Comparative pulmonary toxicities and
carcinogenicities of chronically inhaled diesel
exhaust and carbon black in F344 rats. Fundam.
Appl. Toxicol. 25:80–94.
54 ‘‘Health Assessment Document for Diesel
Engine Exhaust,’’ U.S. Environmental Protection
Agency, 600/8–90/057F, https://www.epa.gov/ttn/
atw/dieselfinal.pdf, May 2002, p. 9–9.
55 Kilburn (2000) See HAD Chapter 5–7.
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resulted in neurobehavioral
impairments in one or more areas
including reaction time, balance, blink
reflex latency, verbal recall, and color
vision confusion indices. Pulmonary
function tests also showed that 10 of the
16 workers had airway obstruction and
another group of 10 of 16 workers had
chronic bronchitis, chest pain, tightness,
and hyperactive airways. Finally, a
variety of studies have been published
subsequent to the completion of the
Diesel HAD. One such study, published
in 2006,56 found that railroad engineers
and conductors with diesel exhaust
exposure from operating trains had an
increased incidence of chronic
obstructive pulmonary disease (COPD)
mortality. The odds of COPD mortality
increased with years on the job so that
those who had worked more than 16
years as an engineer or conductor after
1959 had an increased risk of 1.61 (95%
confidence interval, 1.12–2.30). EPA is
assessing the significance of this study
within the context of the broader
literature.
(iii) Ambient PM2.5 Levels and Exposure
to Diesel Exhaust PM
The Diesel HAD also briefly
summarizes health effects associated
with ambient PM and discusses the
EPA’s annual PM2.5 NAAQS of 15 µg/
m3. There is a much more extensive
body of human data showing a wide
spectrum of adverse health effects
associated with exposure to ambient
PM, of which diesel exhaust is an
important component. The PM2.5
NAAQS is designed to provide
protection from the noncancer and
premature mortality effects of PM2.5 as
a whole.
(iv) Diesel Exhaust PM Exposures
Exposure of people to diesel exhaust
depends on their various activities, the
time spent in those activities, the
locations where these activities occur,
and the levels of diesel exhaust
pollutants in those locations. The major
difference between ambient levels of
diesel particulate and exposure levels
for diesel particulate is that exposure
accounts for a person moving from
location to location, proximity to the
emission source, and whether the
exposure occurs in an enclosed
environment.
Occupational Exposures
Occupational exposures to diesel
exhaust from mobile sources, including
56 Hart, JE; Laden F; Schenker, M.B.; and
Garshick, E. Chronic Obstructive Pulmonary
Disease Mortality in Diesel-Exposed Railroad
Workers; Environmental Health Perspective July
2006: 1013–1016.
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locomotive engines and marine diesel
engines, can be several orders of
magnitude greater than typical
exposures in the non-occupationally
exposed population.
Over the years, diesel particulate
exposures have been measured for a
number of occupational groups. A wide
range of exposures have been reported,
from 2 µg/m3 to 1,280 µg/m3, for a
variety of occupations. Studies have
shown that miners and railroad workers
typically have higher diesel exposure
levels than other occupational groups
studied, including firefighters, truck
dock workers, and truck drivers (both
short and long haul).57 As discussed in
the Diesel HAD, the National Institute of
Occupational Safety and Health
(NIOSH) has estimated a total of
1,400,000 workers are occupationally
exposed to diesel exhaust from on-road
and nonroad vehicles including
locomotive and marine diesel engines.
dwashington3 on PROD1PC69 with RULES
Elevated Concentrations and Ambient
Exposures in Mobile Source-Impacted
Areas
Regions immediately downwind of
rail yards and marine ports may
experience elevated ambient
concentrations of directly-emitted PM2.5
from diesel engines. Due to the unique
nature of rail yards and marine ports,
emissions from a large number of diesel
engines are concentrated in a small area.
Furthermore, emissions occur at or near
ground level, allowing emissions of
diesel engines to reach nearby receptors
without fully mixing with background
air.
A 2004 study conducted by the
California Air Resources Board (CARB)
examined the air quality impacts of
railroad operations at the J.R. Davis Rail
Yard, the largest service and
maintenance rail facility in the western
United States.58 The yard occupies 950
acres along a one-quarter mile wide and
four-mile long section of land in
Roseville, CA. The study developed an
emissions inventory for the facility for
the year 2000 and modeled ambient
concentrations of diesel PM using a
well-accepted dispersion model
(ISCST3). The study estimated
substantially elevated diesel PM
concentrations in an area 5,000 meters
from the facility, with higher
57 Diesel HAD Page 2–110, 8–12; Woskie, SR;
Smith, TJ; Hammond, SK: et al. (1988a) Estimation
of the DE exposures of railroad workers: II. National
and historical exposures. Am J Ind Med 12:381–
394.
58 Hand, R.; Pingkuan, D.; Servin, A.; Hunsaker,
L.; Suer, C. (2004) Roseville rail yard study.
California Air Resources Board. [Online at https://
www.arb.ca.gov/diesel/documents/rrstudy.htm]
This document can be found in Docket EPA–HQ–
OAR–2003–0190.
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concentrations closer to the rail yard.
Using local meteorological data, annual
average contributions from the rail yard
to ambient diesel PM concentrations
under prevailing wind conditions were
1.74, 1.18, 0.80, and 0.25 µg/m3 at
receptors located 200, 500, 1000, and
5000 meters from the yard, respectively.
Several tens of thousands of people live
within the area estimated to experience
substantial increases in annual average
ambient PM2.5 as a result of these rail
yard emissions.
Another study from CARB evaluated
air quality impacts of diesel engine
emissions within the Ports of Long
Beach and Los Angeles in California,
one of the largest ports in the U.S.59
Like the earlier rail yard study, the port
study employed the ISCST3 dispersion
model. Using local meteorological data,
annual average concentrations were
substantially elevated over an area
exceeding 200,000 acres. Because the
ports are located near heavily-populated
areas, the modeling indicated that over
700,000 people lived in areas with at
least 0.3 µg/m3 of port-related diesel PM
in ambient air, about 360,000 people
lived in areas with at least 0.6 µg/m3 of
diesel PM, and about 50,000 people
lived in areas with at least 1.5 ug/m3 of
ambient diesel PM directly from the
port. Most recently, CARB released
several additional Railyard Health Risk
Assessments which all show that diesel
PM emissions result in significantly
higher pollution risks in nearby
communities.60 Together these studies
highlight the substantial contribution
these facilities make to elevated ambient
concentrations in populated areas.
As mentioned in section II.A of this
preamble, EPA recently conducted an
initial screening-level analysis of a
representative selection of national
marine port areas and rail yards to begin
to better understand the populations
that are exposed to DPM emissions from
these facilities.61, 62 As part of this study,
59 State of California Air Resources Board. Diesel
Particulate Matter Exposure Assessment Study for
the Ports of Los Angeles and Long Beach, April
2006. This document is available in Docket EPA–
HQ–OAR–2003–0190. This document is available
electronically at:
ftp://ftp.arb.ca.gov/carbis/msprog/offroad/
marinevess/documents/portstudy0406.pdf.
60 These studies are available in Docket EPA–HQ–
OAR–2003–0190. Studies are also available at
https://www.arb.ca.gov/railyard/hra/hra.htm.
61 ICF International. September 28, 2007.
Estimation of diesel particulate matter
concentration isopleths for marine harbor areas and
rail yards. Memorandum to EPA under Work
Assignment Number 0–3, Contract Number EP–C–
06–094. This memo is available in Docket EPA–
HQ–OAR–2003–0190.
62 ICF International. September 28, 2007.
Estimation of diesel particulate matter population
exposure near selected harbor areas and rail yards.
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a computer geographic information
system (GIS) was used to identify the
locations and property boundaries of 47
marine ports and 37 rail yard
facilities.63 Census information was
used to estimate the size and
demographic characteristics of the
population living in the vicinity of the
ports and rail yards. The results indicate
that at least 13 million people,
including a disproportionate number of
low-income, African-Americans, and
Hispanics, live in the vicinity of these
facilities and are being exposed to
ambient DPM levels that are 2.0 µg/m3
and 0.2 µg/m3 above levels found in
areas further from these facilities. These
populations will benefit from the
controls being finalized in this action.
This study is discussed in greater detail
in chapter 2 of the RIA and detailed
findings of this study are available in
the public docket for this rulemaking.
(b) Other Air Toxics—benzene, 1,3butadiene, formaldehyde, acetaldehyde,
acrolein, POM, naphthalene
Locomotive and marine diesel engine
exhaust emissions also contribute to
ambient levels of other air toxics known
or suspected as human or animal
carcinogens, or that have noncancer
health effects. These other air toxics
include benzene, 1,3-butadiene,
formaldehyde, acetaldehyde, acrolein,
polycyclic organic matter (POM), and
naphthalene. All of these compounds,
except acetaldehyde, were identified as
national or regional cancer risk or
noncancer hazard drivers in the 1999
National-Scale Air Toxics Assessment
(NATA) and have significant inventory
contributions from mobile sources. That
is, for a significant portion of the
population, these compounds pose a
significant portion of the total cancer
and noncancer risk from breathing
outdoor air toxics. The reductions in
locomotive and marine diesel engine
emissions finalized in this rulemaking
will help reduce exposure to these
harmful substances.
Benzene: EPA has characterized
benzene as a known human carcinogen
(causing leukemia) by all routes of
exposure, and concludes that exposure
is associated with additional health
effects, including genetic changes in
both humans and animals and increased
proliferation of bone marrow cells in
Memorandum to EPA under Work Assignment
Number 0–3, Contract Number EP–C–06–094. This
memo is available in Docket EPA–HQ–OAR–2003–
0190.
63 The Agency selected a representative sample of
the top 150 U.S. ports including coastal, inland, and
Great Lake ports. In selecting a sample of rail yards
the Agency identified a subset from the hundreds
of rail yards operated by Class I Railroads.
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dwashington3 on PROD1PC69 with RULES
mice.64, 65, 66 EPA states in its IRIS
database that data indicate a causal
relationship between benzene exposure
and acute lymphocytic leukemia and
suggests a relationship between benzene
exposure and chronic non-lymphocytic
leukemia and chronic lymphocytic
leukemia. The IARC has determined
that benzene is a human carcinogen and
the U.S. DHHS has characterized
benzene as a known human
carcinogen.67, 68
A number of adverse noncancer
health effects including blood disorders,
such as preleukemia and aplastic
anemia, have also been associated with
long-term exposure to benzene.69, 70 The
most sensitive noncancer effect
observed in humans, based on current
data, is the depression of the absolute
lymphocyte count in blood.71, 72 In
addition, recent work, including studies
sponsored by the Health Effects Institute
(HEI), provides evidence that
biochemical responses are occurring at
lower levels of benzene exposure than
previously known.73, 74, 75, 76 EPA’s IRIS
64 U.S. EPA. 2000. Integrated Risk Information
System File for Benzene. This material is available
electronically at https://www.epa.gov/iris/subst/
0276.htm.
65 International Agency for Research on Cancer
(IARC). 1982. Monographs on the evaluation of
carcinogenic risk of chemicals to humans, Volume
29, Some industrial chemicals and dyestuffs, World
Health Organization, Lyon, France, p. 345–389.
66 Irons, R.D.; Stillman, W.S.; Colagiovanni, D.B.;
Henry, V.A. 1992. Synergistic action of the benzene
metabolite hydroquinone on myelopoietic
stimulating activity of granulocyte/macrophage
colony-stimulating factor in vitro, Proc. Natl. Acad.
Sci. 89:3691–3695.
67 International Agency for Research on Cancer
(IARC). 1987. Monographs on the evaluation of
carcinogenic risk of chemicals to humans, Volume
29, Supplement 7, Some industrial chemicals and
dyestuffs, World Health Organization, Lyon, France.
68 U.S. Department of Health and Human Services
National Toxicology Program 11th Report on
Carcinogens available at: https://ntp.niehs.nih.gov/
go/16183.
69 Aksoy, M. (1989). Hematotoxicity and
carcinogenicity of benzene. Environ. Health
Perspect. 82: 193–197.
70 Goldstein, B.D. (1988). Benzene toxicity.
Occupational medicine. State of the Art Reviews. 3:
541–554.
71 Rothman, N., G.L. Li, M. Dosemeci, W.E.
Bechtold, G.E. Marti, Y.Z. Wang, M. Linet, L.Q. Xi,
W. Lu, M.T. Smith, N. Titenko-Holland, L.P. Zhang,
W. Blot, S.N. Yin, and R.B. Hayes (1996)
Hematotoxicity among Chinese workers heavily
exposed to benzene. Am. J. Ind. Med. 29: 236–246.
72 U.S. EPA (2002) Toxicological Review of
Benzene (Noncancer Effects). Environmental
Protection Agency, Integrated Risk Information
System (IRIS), Research and Development, National
Center for Environmental Assessment, Washington
DC. This material is available electronically at
https://www.epa.gov/iris/subst/0276.htm.
73 Qu, O.; Shore, R.; Li, G.; Jin, X.; Chen, C.L.;
Cohen, B.; Melikian, A.; Eastmond, D.; Rappaport,
S.; Li, H.; Rupa, D.; Suramaya, R.; Songnian, W.;
Huifant, Y.; Meng, M.; Winnik, M.; Kwok, E.; Li, Y.;
Mu, R.; Xu, B.; Zhang, X.; Li, K. (2003) HEI Report
115, Validation & Evaluation of Biomarkers in
Workers Exposed to Benzene in China.
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program has not yet evaluated these
new data.
1,3-Butadiene: EPA has characterized
1,3–butadiene as carcinogenic to
humans by inhalation.77, 78 The IARC
has determined that 1, 3-butadiene is a
human carcinogen and the U.S. DHHS
has characterized 1,3-butadiene as a
known human carcinogen.79, 80 There
are numerous studies consistently
demonstrating that 1,3-butadiene is
metabolized into genotoxic metabolites
by experimental animals and humans.
The specific mechanisms of 1,3butadiene-induced carcinogenesis are
unknown; however, the scientific
evidence strongly suggests that the
carcinogenic effects are mediated by
genotoxic metabolites. Animal data
suggest that females may be more
sensitive than males for cancer effects
associated with 1,3-butadiene exposure;
while there are insufficient data in
humans from which to draw
conclusions about sensitive
subpopulations.
1,3-Butadiene also causes a variety of
reproductive and developmental effects
in mice; no human data on these effects
are available. The most sensitive effect
was ovarian atrophy observed in a
lifetime bioassay of female mice.81
Formaldehyde: Since 1987, EPA has
classified formaldehyde as a probable
human carcinogen based on evidence in
74 Qu, Q., R. Shore, G. Li, X. Jin, L.C. Chen, B.
Cohen, et al. (2002) Hematological changes among
Chinese workers with a broad range of benzene
exposures. Am. J. Industr. Med. 42: 275–285.
75 Lan, Qing, Zhang, L., Li, G., Vermeulen, R., et
al. (2004) Hematotoxically in Workers Exposed to
Low Levels of Benzene. Science 306: 1774–1776.
76 Turtletaub, K.W. and Mani, C. (2003) Benzene
metabolism in rodents at doses relevant to human
exposure from Urban Air. Research Reports Health
Effect Inst. Report No.113.
77 U.S. EPA (2002) Health Assessment of 1,3Butadiene. Office of Research and Development,
National Center for Environmental Assessment,
Washington Office, Washington, DC. Report No.
EPA600–P–98–001F. This document is available
electronically at https://www.epa.gov/iris/supdocs/
buta-sup.pdf.
78 U.S. EPA (2002) Full IRIS Summary for 1,3butadiene (CASRN 106–99–0). Environmental
Protection Agency, Integrated Risk Information
System (IRIS), Research and Development, National
Center for Environmental Assessment, Washington,
DC https://www.epa.gov/iris/subst/0139.htm.
79 International Agency for Research on Cancer
(IARC) (1999) Monographs on the evaluation of
carcinogenic risk of chemicals to humans, Volume
71, Re-evaluation of some organic chemicals,
hydrazine and hydrogen peroxide and Volume 97
(in preparation), World Health Organization, Lyon,
France.
80 U.S. Department of Health and Human Services
(2005) National Toxicology Program 11th Report on
Carcinogens available at: ntp.niehs.nih.gov/
index.cfm?objectid=32BA9724-F1F6-975E7FCE50709CB4C932.
81 Bevan, C.; Stadler, J.C.; Elliot, G.S.; et al. (1996)
Subchronic toxicity of 4-vinylcyclohexene in rats
and mice by inhalation. Fundam. Appl. Toxicol.
32:1–10.
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humans and in rats, mice, hamsters, and
monkeys.82 EPA is currently reviewing
recently published epidemiological
data. For instance, research conducted
by the National Cancer Institute (NCI)
found an increased risk of
nasopharyngeal cancer and
lymphohematopoietic malignancies
such as leukemia among workers
exposed to formaldehyde.83, 84 NCI is
currently updating these studies. A
recent National Institute of
Occupational Safety and Health
(NIOSH) study of garment workers also
found increased risk of death due to
leukemia among workers exposed to
formaldehyde.85 Extended follow-up of
a cohort of British chemical workers did
not find evidence of an increase in
nasopharyngeal or
lymphohematopoietic cancers, but a
continuing statistically significant
excess in lung cancers was reported.86
Recently, the IARC re-classified
formaldehyde as a human carcinogen
(Group 1).87
Formaldehyde exposure also causes a
range of noncancer health effects,
including irritation of the eyes (burning
and watering of the eyes), nose and
throat. Decreased pulmonary function
has been observed in humans. Effects
from repeated exposure in humans
include respiratory tract irritation,
chronic bronchitis and nasal epithelial
lesions.88
Acetaldehyde: EPA has characterized
acetaldehyde as a probable human
carcinogen, based on nasal tumors in
rats.89 Acetaldehyde is reasonably
82 U.S. EPA (1987) Assessment of Health Risks to
Garment Workers and Certain Home Residents from
Exposure to Formaldehyde, Office of Pesticides and
Toxic Substances, April 1987.
83 Hauptmann, M.; Lubin, J.H.; Stewart, P.A.;
Hayes, R.B.; Blair, A. 2003. Mortality from
lymphohematopoetic malignancies among workers
in formaldehyde industries. Journal of the National
Cancer Institute 95: 1615–1623.
84 Hauptmann, M.; Lubin, J.H.; Stewart, P.A.;
Hayes, R.B.; Blair, A. 2004. Mortality from solid
cancers among workers in formaldehyde industries.
American Journal of Epidemiology 159: 1117–1130.
85 Pinkerton, L.E. 2004. Mortality among a cohort
of garment workers exposed to formaldehyde: an
update. Occup. Environ. Med. 61: 193–200.
86 Coggon, D, EC Harris, J Poole, KT Palmer. 2003.
Extended follow-up of a cohort of British chemical
workers exposed to formaldehyde. J National
Cancer Inst. 95:1608–1615.
87 International Agency for Research on Cancer
(IARC). 2006. Formaldehyde, 2-Butoxyethanol and
1-tert-Butoxypropan-2-ol. Volume 88. (in
preparation), World Health Organization, Lyon,
France.
88 U.S. Department of Health and Human Services
Agency for Toxic Substances and Disease Registry.
1999. Toxicological Profile for formaldehyde.
Available at https://www.atsdr.cdc.gov/toxprofiles/
tp111.html.
89 U.S. EPA. 1991. Integrated Risk Information
System File of Acetaldehyde. Research and
Development, National Center for Environmental
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anticipated to be a human carcinogen by
the U.S. Department of Health and
Human Services (DHHS) in the 11th
Report on Carcinogens and is classified
as possibly carcinogenic to humans
(Group 2B) by the International Agency
for Research on Carcinogens (IARC).90, 91
EPA is currently conducting a
reassessment of cancer and noncancer
risk from inhalation exposure to
acetaldehyde.
The primary noncancer effects of
exposure to acetaldehyde vapors
include irritation of the eyes, skin, and
respiratory tract.92 In short-term (4
week) rat studies, compound-related
histopathological changes were
observed only in the respiratory system
at various concentration levels of
exposure.93, 94 Data from these studies
were used by EPA to develop an
inhalation reference concentration.
Some asthmatics have been shown to be
a sensitive subpopulation to decrements
in functional expiratory volume (FEV1
test) and bronchoconstriction upon
acetaldehyde inhalation.95
Acrolein: Acrolein is extremely acrid
and irritating to humans when inhaled,
with acute exposure resulting in upper
respiratory tract irritation, mucus
hypersecretion and congestion. Levels
considerably lower than 1 ppm (2.3 mg/
m3) elicit subjective complaints of eye
and nasal irritation and a decrease in
the respiratory rate.96, 97 Lesions to the
Assessment, Washington, DC. This material is
available electronically at https://www.epa.gov/iris/
subst/0290.htm.
90 U.S. Department of Health and Human Services
National Toxicology Program 11th Report on
Carcinogens available at: ntp.niehs.nih.gov/
index.cfm?objectid=32BA9724-F1F6-975E7FCE50709CB4C932.
91 International Agency for Research on Cancer
(IARC). 1999. Re-evaluation of some organic
chemicals, hydrazine, and hydrogen peroxide. IARC
Monographs on the Evaluation of Carcinogenic Risk
of Chemical to Humans, Vol 71. Lyon, France.
92 U.S. EPA. 1991. Integrated Risk Information
System File of Acetaldehyde. This material is
available electronically at https://www.epa.gov/iris/
subst/0290.htm.
93 Appleman, L.M., R.A. Woutersen, V.J. Feron,
R.N. Hooftman, and W.R.F. Notten. 1986. Effects of
the variable versus fixed exposure levels on the
toxicity of acetaldehyde in rats. J. Appl. Toxicol. 6:
331–336.
94 Appleman, L.M., R.A. Woutersen, and V.J.
Feron. 1982. Inhalation toxicity of acetaldehyde in
rats. I. Acute and subacute studies. Toxicology. 23:
293–297.
95 Myou, S.; Fujimura, M.; Nishi K.; Ohka, T.; and
Matsuda, T. 1993. Aerosolized acetaldehyde
induces histamine-mediated bronchoconstriction in
asthmatics. Am. Rev. Respir. Dis. 148(4 Pt 1): 940–
3.
96 Weber-Tschopp, A; Fischer, T; Gierer, R; et al.
(1977) Experimentelle reizwirkungen von Acrolein
auf den Menschen. Int Arch Occup Environ Hlth.
40(2):117–130. In German.
97 Sim, VM; Pattle, RE. (1957) Effect of possible
smog irritants on human subjects. J Am Med Assoc.
165(15):1908–1913.
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lungs and upper respiratory tract of rats,
rabbits, and hamsters have been
observed after subchronic exposure to
acrolein. Based on animal data,
individuals with compromised
respiratory function (e.g., emphysema,
asthma) are expected to be at increased
risk of developing adverse responses to
strong respiratory irritants such as
acrolein. This was demonstrated in mice
with allergic airway-disease by
comparison to non-diseased mice in a
study of the acute respiratory irritant
effects of acrolein.98 EPA is currently in
the process of conducting an assessment
of acute exposure effects for acrolein.
The intense irritancy of this carbonyl
has been demonstrated during
controlled tests in human subjects who
suffer intolerable eye and nasal mucosal
sensory reactions within minutes of
exposure.99
EPA determined in 2003 that the
human carcinogenic potential of
acrolein could not be determined
because the available data were
inadequate. No information was
available on the carcinogenic effects of
acrolein in humans and the animal data
provided inadequate evidence of
carcinogenicity.100 The IARC
determined in 1995 that acrolein was
not classifiable as to its carcinogenicity
in humans.101
Polycyclic Organic Matter (POM):
POM is generally defined as a large class
of organic compounds which have
multiple benzene rings and a boiling
point greater than 100 degrees Celsius.
Many of the compounds included in the
class of compounds known as POM are
classified by EPA as probable human
carcinogens based on animal data. One
of these compounds, naphthalene, is
discussed separately below. Polycyclic
aromatic hydrocarbons (PAHs) are a
subset of POM that contain only
hydrogen and carbon atoms. A number
of PAHs are known or suspected
carcinogens. Recent studies have found
that maternal exposures to PAHs (a
98 Morris JB, Symanowicz PT, Olsen JE, et al.
2003. Immediate sensory nerve-mediated
respiratory responses to irritants in healthy and
allergic airway-diseased mice. J Appl Physiol.
94(4):1563–1571.
99 Sim VM, Pattle RE. Effect of possible smog
irritants on human subjects. JAMA. 165: 1980–2010,
1957.
100 U.S. EPA. (2003). Integrated Risk Information
System File of Acrolein. Research and
Development, National Center for Environmental
Assessment, Washington, DC. This material is
available at https://www.epa.gov/iris/subst/
0364.htm.
101 International Agency for Research on Cancer
(IARC). 1995. Monographs on the evaluation of
carcinogenic risk of chemicals to humans, Volume
63, Dry cleaning, some chlorinated solvents and
other industrial chemicals, World Health
Organization, Lyon, France.
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subclass of POM) in a population of
pregnant women were associated with
several adverse birth outcomes,
including low birth weight and reduced
length at birth, as well as impaired
cognitive development at age
three.102, 103 EPA has not yet evaluated
these recent studies.
Naphthalene: Naphthalene is found in
small quantities in gasoline and diesel
fuels but is primarily a product of
combustion. EPA recently released an
external review draft of a reassessment
of the inhalation carcinogenicity of
naphthalene.104 The draft reassessment
recently completed external peer
review.105 Based on external peer
review comments received to date,
additional analyses are being
undertaken. This external review draft
does not represent official agency
opinion and was released solely for the
purposes of external peer review and
public comment. Once EPA evaluates
public and peer reviewer comments, the
document will be revised. The National
Toxicology Program listed naphthalene
as ‘‘reasonably anticipated to be a
human carcinogen’’ in 2004 on the basis
of bioassays reporting clear evidence of
carcinogenicity in rats and some
evidence of carcinogenicity in mice.106
California EPA has released a new risk
assessment for naphthalene, and the
IARC has reevaluated naphthalene and
re-classified it as Group 2B: Possibly
carcinogenic to humans.107 Naphthalene
also causes a number of chronic noncancer effects in animals, including
102 Perera, F.P.; Rauh, V.; Tsai, W–Y.; et al. (2002)
Effect of transplacental exposure to environmental
pollutants on birth outcomes in a multiethnic
population. Environ Health Perspect. 111: 201–205.
103 Perera, F.P.; Rauh, V.; Whyatt, R.M.; Tsai,
W.Y.; Tang, D.; Diaz, D.; Hoepner, L.; Barr, D.; Tu,
Y.H.; Camann, D.; Kinney, P. (2006) Effect of
prenatal exposure to airborne polycyclic aromatic
hydrocarbons on neurodevelopment in the first 3
years of life among inner-city children. Environ
Health Perspect. 114: 1287–1292.
104 U.S. EPA (2004) Toxicological Review of
Naphthalene (Reassessment of the Inhalation
Cancer Risk), Environmental Protection Agency,
Integrated Risk Information System, Research and
Development, National Center for Environmental
Assessment, Washington, DC. This material is
available electronically at https://www.epa.gov/iris/
subst/0436.htm.
105 Oak Ridge Institute for Science and Education
(2004) External Peer Review for the IRIS
Reassessment of the Inhalation Carcinogenicity of
Naphthalene. August 2004. https://cfpub.epa.gov/
ncea/cfm/recordisplay.cfm?deid=84403.
106 National Toxicology Program (NTP). (2004).
11th Report on Carcinogens. Public Health Service,
U.S. Department of Health and Human Services,
Research Triangle Park, NC. Available from:
https://ntp-server.niehs.nih.gov.
107 International Agency for Research on Cancer
(IARC) (2002) Monographs on the Evaluation of the
Carcinogenic Risk of Chemicals for Humans. Vol.
82. Lyon, France.
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abnormal cell changes and growth in
respiratory and nasal tissues.108
C. Environmental Impacts
There are a number of public welfare
effects associated with the presence of
ozone, NOX and PM2.5 in the ambient
air. In this section we discuss visibility,
the impact of deposition on ecosystems
and materials, and the impact of ozone
on plants, including trees, agronomic
crops and urban ornamentals.
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(1) Visibility
Visibility can be defined as the degree
to which the atmosphere is transparent
to visible light. Airborne particles
degrade visibility by scattering and
absorbing light. Visibility is important
because it has direct significance to
people’s enjoyment of daily activities in
all parts of the country. Individuals
value good visibility for the well-being
it provides them directly, where they
live and work and in places where they
enjoy recreational opportunities.
Visibility is also highly valued in
significant natural areas such as
national parks and wilderness areas and
special emphasis is given to protecting
visibility in these areas. For more
information on visibility, see the final
2004 PM AQCD as well as the 2005 PM
Staff Paper.109, 110
EPA is pursuing a two-part strategy to
address visibility. First, to address the
welfare effects of PM on visibility, EPA
has set secondary PM2.5 standards
which act in conjunction with the
establishment of a regional haze
program. In setting this secondary
standard, EPA has concluded that PM2.5
causes adverse effects on visibility in
various locations, depending on PM
concentrations and factors such as
chemical composition and average
relative humidity. Second, section 169
of the Clean Air Act provides additional
authority to address existing visibility
impairment and prevent future visibility
impairment in the 156 national parks,
forests and wilderness areas categorized
as mandatory class I federal areas (62 FR
108 U.S. EPA (1998) Toxicological Review of
Naphthalene, Environmental Protection Agency,
Integrated Risk Information System, Research and
Development, National Center for Environmental
Assessment, Washington, DC. This material is
available electronically at https://www.epa.gov/iris/
subst/0436.htm.
109 U.S. EPA (2004) Air Quality Criteria for
Particulate Matter (Oct 2004), Volume I Document
No. EPA600/P–99/002aF and Volume II Document
No. EPA600/P–99/002bF. This document is
available in Docket EPA–HQ–OAR–2003–0190.
110 U.S. EPA (2005) Review of the National
Ambient Air Quality Standard for Particulate
Matter: Policy Assessment of Scientific and
Technical Information, OAQPS Staff Paper. EPA–
452/R–05–005. This document is available in
Docket EPA–HQ–OAR–2003–0190.
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38680–81, July 18, 1997).111 In July
1999, the regional haze rule (64 FR
35714) was put in place to protect the
visibility in mandatory class I federal
areas. Visibility can be said to be
impaired in both PM2.5 nonattainment
areas and mandatory class I federal
areas.
Locomotives and marine engines
contribute to visibility concerns in these
areas through their primary PM2.5
emissions and their NOX emissions
which contribute to the formation of
secondary PM2.5.
Current Visibility Impairment
As of October 10, 2007, almost 90
million people live in nonattainment
areas for the 1997 PM2.5 NAAQS. These
populations, as well as large numbers of
individuals who travel to these areas,
are likely to experience visibility
impairment. In addition, while visibility
trends have improved in mandatory
class I federal areas the most recent data
show that these areas continue to suffer
from visibility impairment.112 In
summary, visibility impairment is
experienced throughout the U.S., in
multi-state regions, urban areas, and
remote mandatory class I federal
areas.113, 114
Future Visibility Impairment
Air quality modeling conducted for
this final rule was used to project
visibility conditions in 133 mandatory
class I federal areas across the U.S. in
2020 and 2030. The results indicate that
improvement in visibility will occur in
all mandatory class I federal areas
although all areas will continue to have
annual average deciview levels above
background in 2020 and 2030. Chapter
2 of the RIA contains more detail on the
visibility portion of the air quality
modeling.
(2) Plant and Ecosystem Effects of
Ozone
Elevated ozone levels contribute to
environmental effects, with impacts to
plants and ecosystems being of most
concern. Ozone can produce both acute
and chronic injury in sensitive species
111 These areas are defined in section 162 of the
Act as those national parks exceeding 6,000 acres,
wilderness areas and memorial parks exceeding
5,000 acres, and all international parks which were
in existence on August 7, 1977.
112 U.S. EPA (2002). Latest Findings on National
Air Quality—2002 Status and Trends. EPA 454/K–
03–001.
113 U.S. EPA. Air Quality Designations and
Classifications for the Fine Particles (PM2.5)
National Ambient Air Quality Standards, December
17, 2004. (70 FR 943, Jan 5, 2005) This document
is also available on the Web at: https://www.epa.gov/
pmdesignations/.
114 U.S. EPA. Regional Haze Regulations, July 1,
1999. (64 FR 35714, July 1, 1999).
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depending on the concentration level
and the duration of the exposure. Ozone
effects also tend to accumulate over the
growing season of the plant, so that even
low concentrations experienced for a
longer duration have the potential to
create chronic stress on vegetation.
Ozone damage to plants includes visible
injury to leaves and a reduction in food
production through impaired
photosynthesis, both of which can lead
to reduced crop yields, forestry
production, and use of sensitive
ornamentals in landscaping. In addition,
the reduced food production in plants
and subsequent reduced root growth
and storage below ground, can result in
other, more subtle plant and ecosystems
impacts. These include increased
susceptibility of plants to insect attack,
disease, harsh weather, interspecies
competition and overall decreased plant
vigor. The adverse effects of ozone on
forest and other natural vegetation can
potentially lead to species shifts and
loss from the affected ecosystems,
resulting in a loss or reduction in
associated ecosystem goods and
services. Lastly, visible ozone injury to
leaves can result in a loss of aesthetic
value in areas of special scenic
significance like national parks and
wilderness areas. The final 2006 Criteria
Document presents more detailed
information on ozone effects on
vegetation and ecosystems.
As discussed above, locomotive and
marine diesel engine emissions of NOX
contribute to ozone and therefore the
NOX standards will help reduce crop
damage and stress on vegetation from
ozone.
(3) Atmospheric Deposition
Wet and dry deposition of ambient
particulate matter delivers a complex
mixture of metals (e.g., mercury, zinc,
lead, nickel, aluminum, cadmium),
organic compounds (e.g., POM, dioxins,
furans) and inorganic compounds (e.g.,
nitrate, sulfate) to terrestrial and aquatic
ecosystems. The chemical form of the
compounds deposited is impacted by a
variety of factors including ambient
conditions (e.g., temperature, humidity,
oxidant levels) and the sources of the
material. Chemical and physical
transformations of the particulate
compounds occur in the atmosphere as
well as the media onto which they
deposit. These transformations in turn
influence the fate, bioavailability and
potential toxicity of these compounds.
Atmospheric deposition has been
identified as a key component of the
environmental and human health
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hazard posed by several pollutants
including mercury, dioxin and PCBs.115
Adverse impacts on water quality can
occur when atmospheric contaminants
deposit to the water surface or when
material deposited on the land enters a
water body through runoff. Potential
impacts of atmospheric deposition to
water bodies include those related to
both nutrient and toxic inputs. Adverse
effects to human health and welfare can
occur from the addition of excess
particulate nitrate nutrient enrichment,
which contributes to toxic algae blooms
and zones of depleted oxygen, which
can lead to fish kills, frequently in
coastal waters. Particles contaminated
with heavy metals or other toxins may
lead to the ingestion of contaminated
fish, ingestion of contaminated water,
damage to the marine ecology, and
limited recreational uses. Several
studies have been conducted in U.S.
coastal waters and in the Great Lakes
Region in which the role of ambient PM
deposition and runoff is
investigated.116, 117, 118, 119, 120
Adverse impacts on soil chemistry
and plant life have been observed for
areas heavily impacted by atmospheric
deposition of nutrients, metals and acid
species, resulting in species shifts, loss
of biodiversity, forest decline and
damage to forest productivity. Potential
impacts also include adverse effects to
human health through ingestion of
contaminated vegetation or livestock (as
in the case for dioxin deposition),
reduction in crop yield, and limited use
of land due to contamination.
The NOX, VOC and PM standards
finalized in this action will help reduce
the environmental impacts of
atmospheric deposition.
115 U.S. EPA (2000). Deposition of Air Pollutants
to the Great Waters: Third Report to Congress.
Office of Air Quality Planning and Standards. EPA–
453/R–00–0005. This document is available in
Docket EPA–HQ–OAR–2003–0190.
116 U.S. EPA (2004). National Coastal Condition
Report II. Office of Research and Development/
Office of Water. EPA–620/R–03/002. This document
is available in Docket EPA–HQ–OAR–2003–0190.
117 Gao, Y., E.D. Nelson, M.P. Field, et al. 2002.
Characterization of atmospheric trace elements on
PM2.5 particulate matter over the New York-New
Jersey harbor estuary. Atmos. Environ. 36: 1077–
1086.
118 Kim, G., N. Hussain, J.R. Scudlark, and T.M.
Church. 2000. Factors influencing the atmospheric
depositional fluxes of stable Pb, 210Pb, and 7Be
into Chesapeake Bay. J. Atmos. Chem. 36: 65–79.
119 Lu, R., R.P. Turco, K. Stolzenbach, et al. 2003.
Dry deposition of airborne trace metals on the Los
Angeles Basin and adjacent coastal waters. J.
Geophys. Res. 108(D2, 4074): AAC 11–1 to 11–24.
120 Marvin, C.H., M.N. Charlton, E.J. Reiner, et al.
2002. Surficial sediment contamination in Lakes
Erie and Ontario: A comparative analysis. J. Great
Lakes Res. 28(3): 437–450.
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(4) Materials Damage and Soiling
The deposition of airborne particles
can reduce the aesthetic appeal of
buildings and culturally important
articles through soiling, and can
contribute directly (or in conjunction
with other pollutants) to structural
damage by means of corrosion or
erosion.121 Particles affect materials
principally by promoting and
accelerating the corrosion of metals, by
degrading paints, and by deteriorating
building materials such as concrete and
limestone. Particles contribute to these
effects because of their electrolytic,
hygroscopic, and acidic properties, and
their ability to adsorb corrosive gases
(principally sulfur dioxide). The rate of
metal corrosion depends on a number of
factors, including the deposition rate
and nature of the pollutant; the
influence of the metal protective
corrosion film; the amount of moisture
present; variability in the
electrochemical reactions; the presence
and concentration of other surface
electrolytes; and the orientation of the
metal surface.
The PM2.5 standards finalized in this
action will help reduce the airborne
particles that contribute to materials
damage and soiling.
D. Other Criteria Pollutants Affected by
This Final Rule
Locomotive and marine diesel engines
account for about 1 percent of the
mobile source carbon monoxide (CO)
inventory. Carbon monoxide (CO) is a
colorless, odorless gas produced
through the incomplete combustion of
carbon-based fuels. The current primary
NAAQS for CO are 35 ppm for the 1hour average and 9 ppm for the 8-hour
average. These values are not to be
exceeded more than once per year. As
of October 10, 2007, there are 854
thousand people living in 4 areas (made
up of 5 counties) that are designated as
nonattainment for CO.
Carbon monoxide enters the
bloodstream through the lungs, forming
carboxyhemoglobin and reducing the
delivery of oxygen to the body’s organs
and tissues. The health threat from CO
is most serious for those who suffer
from cardiovascular disease,
particularly those with angina or
peripheral vascular disease. Healthy
individuals also are affected, but only at
higher CO levels. Exposure to elevated
CO levels is associated with impairment
121 U.S. EPA (2005). Review of the National
Ambient Air Quality Standards for Particulate
Matter: Policy Assessment of Scientific and
Technical Information, OAQPS Staff Paper. This
document is available in Docket EPA–HQ–OAR–
2003–0190.
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of visual perception, work capacity,
manual dexterity, learning ability and
performance of complex tasks. Carbon
monoxide also contributes to ozone
nonattainment since carbon monoxide
reacts photochemically in the
atmosphere to form ozone. Additional
information on CO related health effects
can be found in the Air Quality Criteria
for Carbon Monoxide.122
E. Emissions from Locomotive and
Marine Diesel Engines
(1) Overview
The engine standards in this final rule
will affect emissions of PM2.5, NOX,
VOCs, CO, and air toxics for locomotive
and marine diesel engines. Based on our
analysis for this rulemaking, we
estimate that in 2001 locomotive and
marine diesel engines contributed
almost 60,000 tons (18 percent) to the
national mobile source diesel PM2.5
inventory and about 2.0 million tons (16
percent) to the mobile source NOX
inventory. In 2030, absent the standards
finalized today, these engines will
contribute about 50,000 tons (65
percent) to the mobile source diesel
PM2.5 inventory and almost 1.6 million
tons (35 percent) to the mobile source
NOX inventory. Under today’s final
standards, by 2030, annual NOX
emissions from these engines will be
reduced by 800,000 tons, PM2.5
emissions by 27,000 tons, and VOC
emissions by 43,000 tons.
Locomotive and marine diesel engine
emissions are expected to continue to be
a significant part of the mobile source
emissions inventory, both nationally
and in ozone and PM2.5 nonattainment
areas, in the coming years. Absent the
standards finalized today, we expect
overall emissions from these engines to
decrease modestly over the next ten to
fifteen years then remain relatively flat
through 2025 due to existing regulations
such as lower fuel sulfur requirements,
the phase-in of locomotive and marine
diesel Tier 1 and Tier 2 engine
standards, and the current Tier 0
locomotive remanufacturing
requirements. Starting after 2025,
emission inventories from these engines
once again begin increasing due to
growth in the locomotive and marine
sectors, see Table II–2.
Each sub-section below discusses one
of the affected pollutants, including
expected emissions reductions
associated with the final standards.
Table II–2 summarizes the impacts of
this rule for 2012, 2015, 2020, 2030 and
122 U.S. EPA (2000). Air Quality Criteria for
Carbon Monoxide, EPA/600/P–99/001F. This
document is available in Docket EPA–HQ–OAR–
2003–0190.
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2040. Further details on our inventory
estimates are available in chapter 3 of
the RIA.
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(2) PM2.5 Emission Reductions
As described earlier, EPA believes
that reductions of diesel PM2.5
emissions are an important part of the
nation’s progress toward clean air. PM2.5
reductions resulting from this final rule
will reduce hazardous air pollutants or
air toxics from these engines, reduce
diesel exhaust exposure in communities
near these emissions sources, and help
areas address visibility and other
environmental impacts associated with
PM2.5 emissions.
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In 2001, annual emissions from
locomotive and marine diesel engines
totaled about 60,000 tons (18 percent) of
the national mobile source diesel PM2.5
inventory and by 2030 these engines,
absent this final rule, contribute about
50,000 tons (65 percent) of the mobile
source diesel PM2.5 inventory. Both
Table II–2 and Figure II–2 show that
PM2.5 emissions are relatively flat
through 2030 before beginning to rise
again due to growth in these sectors.
Table II–2 and Figure II–2 present
PM2.5 emission reductions from
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locomotive and marine diesel engines
with the final standards required in this
rule. Emissions of PM2.5 drop in 2012
and 2015 by 4,200 and 7,300 tons
respectively. By 2020, annual PM2.5
reductions total 14,500 tons and by 2030
emissions are reduced further by 27,000
tons annually. Significant reductions
from these engines continue through
2040 when approximately 37,000 tons
of PM2.5 are annually eliminated as a
result of this rule.
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(3) NOX Emissions Reductions
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In 2001 annual emissions from
locomotive and marine diesel engines
totaled about 2.0 million tons. Due to
earlier engine standards for these
engines, annual NOX emissions drop to
approximately 1.6 million tons in 2030.
Both Table II–2 and Figure II–3 show
NOX emissions remaining fairly flat
through 2030 before beginning to rise
again due to growth in these sectors.
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As shown in Table II–2 and Figure
II–3, in the near term this rule reduces
annual NOX emissions from the current
national inventory baseline by 87,000
tons in 2012 and 161,000 tons in 2015.
By 2020, annual NOX emissions are cut
by 371,000 tons and by 2030—795,000
tons are eliminated. As with PM2.5
emissions, a yearly decline in NOX
emissions continues through 2040 when
more than 1.1 million tons of NOX are
annually reduced from locomotive and
marine diesel engines.
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These numbers are comparable to
emission reductions projected in 2030
for our already established Clean Air
Nonroad Diesel (CAND) program. Table
II–3 provides the 2030 NOX emission
reductions (and PM reductions) for this
rule compared to the Heavy-Duty
Highway rule and CAND rule. The 2030
NOX reductions of about 738,000 tons
for the CAND rule are slightly less than
those from this rule.
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(4) Volatile Organic Compounds
Emissions Reductions
TABLE II–3.—PROJECTED 2030 EMISEmissions of volatile organic
SIONS REDUCTIONS FROM RECENT
compounds (VOCs) from locomotive
MOBILE SOURCE RULES
[Short tons]
Rule
NOX
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Locomotive and
Marine ...........
Clean Air
Nonroad Diesel ..................
Heavy-Duty
Highway ........
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738,000
2,600,000
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and marine diesel engines are shown in
Table II–2, along with the estimates of
the reductions we expect from the HC
PM2.5
standard in our rule in 2012, 2015,
2020, 2030 and 2040. In 2012, 8,000
27,000 tons of VOCs are reduced and in 2015
15,000 tons are annually eliminated
from the inventory. By 2020, reductions
129,000 will expand to 28,000 tons annually
from these engines. Over the next ten
109,000
years, annual reductions from
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controlled locomotive and marine diesel
engines will produce annual VOC
reductions of 43,000 tons in 2030 and
55,000 tons in 2040. Figure II–4 shows
our estimate of VOC emissions between
2006 and 2040 both with and without
this rule.
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III. Emission Standards
This section details the emission
standards, implementation dates, and
other major requirements of the new
program. Following brief summaries of
the types of locomotives and marine
engines covered, we describe the
provisions for:
• Standards for remanufactured Tier
0, 1, and 2 locomotives,
• Tier 3 and Tier 4 standards for
newly-built line-haul locomotives,
• Standards and other provisions for
switch locomotives,
• Requirements to reduce idling
locomotive emissions,
• Tier 3 and Tier 4 standards for
newly-built marine diesel engines, and
• Standards for remanufactured
marine diesel engines.
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An assessment of the technological
feasibility of the standards follows the
program description. To ensure that the
benefits of the standards are realized
throughout the useful life of these
engines, and to incorporate lessons
learned over the last few years from the
existing test and compliance programs,
we are also revising test procedures and
related certification requirements, and
adding comparable provisions for
remanufactured marine diesel engines.
These are described in section IV.
A. What Locomotives and Marine
Engines Are Covered?
The regulations being adopted affect
locomotives currently regulated under
part 92 and marine diesel engines and
vessels currently regulated under parts
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89, 1039, and 94, as described below.123
In addition, they apply to existing
marine diesel engines above 600 kW
(800 hp).
With some exceptions, the locomotive
regulations apply for all locomotives
originally built in or after 1973 that
operate extensively within the United
States. See section IV.B for a discussion
of the exemption for locomotives that
are used only incidentally within the
U.S. The exceptions include historic
steam-powered locomotives and
locomotives powered solely by an
external source of electricity. In
addition, the regulations generally do
not apply to some existing locomotives
owned by small businesses.
Furthermore, engines used in
123 All of the regulatory parts referenced in this
preamble are parts in Title 40 of the Code of Federal
Regulations, unless otherwise noted.
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locomotive-type vehicles with less than
750 kW (1006 hp) total power (used
primarily for railway maintenance),
engines used only for hotel power (for
passenger railcar equipment), and
engines that are used in self-propelled
passenger-carrying railcars, are
excluded from these regulations. The
engines used in these smaller
locomotive-type vehicles are generally
subject to the nonroad engine
requirements of Parts 89 and 1039.
The marine diesel engine program
applies to all propulsion and auxiliary
engines with per cylinder displacement
up to 30 liters.124 For purposes of these
standards, these marine diesel engines
are categorized both by per cylinder
displacement and by maximum engine
power.
According to our existing definitions,
a marine engine is defined as an engine
that is installed or intended to be
installed on a marine vessel. Engines
that are on a vessel but that are not
‘‘installed’’ are generally considered to
be land-based nonroad engines and are
regulated under 40 CFR part 89 or part
1039. Consistent with our current
marine diesel engine program, the
standards adopted in this rule apply to
engines manufactured for sale in the
United States or imported into the
United States beginning with the
effective date of the standards. The
standards also apply to any engine
installed for the first time in a marine
vessel after it has been used in another
application subject to different emission
standards. In other words, an existing
nonroad diesel engine would become a
new marine diesel engine, and subject
to the marine diesel engine standards,
when it is marinized for use in a marine
application.
Consistent with our current program,
the marine engine standards we are
finalizing will not apply to marine
diesel engines installed on foreign
vessels. While we received many
comments requesting that we extend the
new standards to engines on foreign
vessels operating in the United States,
we have determined that it is
appropriate to postpone this decision to
our rulemaking for Category 3 marine
diesel engines. This will allow us to
consider all engines on an ocean-going
vessel as a system; this may facilitate
the application of advanced emission
control technologies because these
engines often share a common fuel and/
or exhaust system. This approach is also
consistent with the United States
Government’s proposal to amend Annex
VI of the International Convention for
the Prevention of Pollution from Ships
(MARPOL) currently under
consideration at the International
Maritime Organization (IMO), which
calls for significant emission reductions
from all engines on ocean-going
vessels.125 EPA expects to finalize new
Category 3 engine emission standards in
late 2009.126
B. What Standards Are We Adopting?
(1) Locomotive Standards
(a) Line-Haul Locomotives
We are setting new emission
standards for newly-built and
remanufactured line-haul locomotives.
Our standards for newly-built line-haul
locomotives will be implemented in two
tiers: Tier 3, based on engine design
improvements, and Tier 4, based on the
application of the high-efficiency
catalytic aftertreatment technologies
now being developed and introduced in
the highway diesel sector. Our
standards for remanufactured line-haul
locomotives apply to all Tier 0, 1, and
2 locomotives and are based on engine
design improvements. Table III–1
summarizes the line-haul locomotive
standards and implementation dates.
The feasibility of the new standards and
the technologies involved are discussed
in detail in section III.C.
TABLE III.—1 LINE-HAUL LOCOMOTIVE STANDARDS
[g/bhp-hr]
Standards apply to
Take effect in year
Remanufactured Tier 0 without separate loop intake air cooling.
Remanufactured Tier 0 with separate loop intake
air cooling.
Remanufactured Tier 1 .........................................
Remanufactured Tier 2 .........................................
New Tier 3 ............................................................
New Tier 4 ............................................................
2008 as Available, 2010 Required .......................
0.22
8.0
1.00
2008 as Available, 2010 Required .......................
0.22
7.4
0.55
2008
2008
2012
2015
0.22
0.10
0.10
0.03
7.4
5.5
5.5
1.3
0.55
0.30
0.30
0.14
(i) Remanufactured Locomotives
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As proposed, we are setting new
standards for the existing fleet of Tier 0,
Tier 1, and Tier 2 locomotives, to apply
at the time of remanufacture. These
standards will also apply at the first
remanufacture of Tier 2 locomotives
added to the fleet between now and the
start of Tier 3.
124 Marine diesel engines at or above 30 liters per
cylinder, called Category 3 engines, are typically
used for propulsion power on ocean-going ships.
EPA is addressing Category 3 engines through
separate actions, including a planned rulemaking
for a new tier of federal standards (see Advance
Notice of Proposed Rulemaking published
December 7, 2007 at 72 FR 69522) and participation
on the U.S. delegation to the International Maritime
Organization for negotiations of new international
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as Available, 2010 Required .......................
as Available, 2013 Required .......................
......................................................................
......................................................................
NOX
HC
Commenters have suggested that EPA
adopt a naming convention for the
standards tiers to avoid confusion over
whether, for example, the terms ‘‘Tier 0
standards’’ and ‘‘Tier 0 locomotives’’ are
referring to the ‘‘old’’ Tier 0 standards
adopted in 1998 or the ‘‘new’’ Tier 0
standards promulgated in this rule. A
similar confusion may exist for old and
new Tier 1 and Tier 2 standards,
including for marine engines. The
confusion is compounded by the fact
that many of the locomotives previously
subject to the old Tier 0 standards will
now be subject to the new Tier 1
standards, and so a Tier 0 locomotive
that is upgraded to meet them could
fairly be called a Tier 1 locomotive, and
likewise for Tier 2/Tier 3 standards.
standards (see https://www.epa.gov/otaq/
oceanvessels.com for information on both of those
actions), as well as EPA’s Clean Ports USA Initiative
(see https://www.epa.gov/cleandiesel/ports/
index.htm).
125 See ‘‘Revision of the MARPOL Annex VI, the
NOX Technical Code and Related Guidelines;
Development of Standards for NOX, PM, and SOX,’’
submitted by the United States, BLG 11/15, SubCommittee on Bulk Liquids and Gases, 11th
Session, Agenda Item 5, February 9, 2007, Docket
ID EPA–HQ–OAR–2007–0121–0034. This
document, along with the U.S. Statement
concerning the same, is also available on our Web
site: www.epa.gov/otaq/oceanvessels.com.
126 See 72 FR 68518, December 5, 2007 for the
new regulatory deadline for the final rule for an
additional tier of standards for Category 3
rulemaking (final rule by December 17, 2009).
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In response, we are adopting a simple
approach whereby a Tier 0 locomotive
remanufactured under the more
stringent Tier 0 standards we are
adopting in this rule will be designated
a Tier 0+ locomotive. A Tier 0
locomotive originally manufactured
with a separate loop intake air cooling
system that is remanufactured to the
Tier 1+ standards will be designated as
a Tier 1+ locomotive. We are adopting
the same approach for Tier 1 and Tier
2 locomotives. That is, those
remanufactured under the new
standards would be called Tier 1+ and
Tier 2+ locomotives, respectively. We
are also suggesting that in many
contexts, including a number of places
in this final rule, there is really no need
to make distinctions of this sort, as no
ambiguity arises. In these contexts it
would be perfectly acceptable to drop
the ‘‘+’’ designation and simply refer to
Tier 0, 1, and 2 locomotives and
standards.
As described in section IV.B(3), the
new Tier 0+, 1+, and 2+ standards (and
corresponding switch-cycle standards)
may apply when a Tier 0, 1, or 2
locomotive is remanufactured anytime
after this final rule takes effect, if a
certified remanufacture system is
available. However, this early
certification is voluntary on the part of
the manufacturers, and so if no
emissions control system is certified
early for a locomotive, these standards
will instead apply beginning January 1,
2010 for Tier 0 and 1, and no later than
January 1, 2013 for Tier 2. We are also
adopting the proposed reasonable cost
provision, described in section IV.B(3),
to protect against the unlikely event that
the only certified systems made in the
early program phase are exorbitantly
priced.
Although under this approach,
certification of new remanufacture
systems in the early phase of the
program is voluntary, we believe that
developers will strive to certify systems
to the new standards as early as
possible, even in 2008, to establish these
products in the market, especially for
the locomotive models anticipated to
have significant numbers coming due
for remanufacture in the next few years.
This focus on higher volume products
also maximizes the potential for large
emission reductions very early in this
program, greatly offsetting the effect of
slow turnover to new Tier 3 and Tier 4
locomotives inherent in this sector.
These remanufactured locomotive
standards represent PM reductions of
about 50 percent for Tier 0 and Tier 1
locomotives, and NOX reductions of
about 20 percent for Tier 0+ locomotives
with separate loop aftercooling.
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Significantly, these reductions will be
substantial in the early years. This will
be important to State Implementation
Plans (SIPs) being developed to achieve
attainment with the NAAQS, owing to
the 2008 start date and relatively rapid
remanufacture schedule (roughly every
7 years, though it varies by locomotive
model and age).
Some commenters argued for delaying
the remanufactured locomotive
standards and some argued for
accelerating them. However, little
technical justification was provided on
either side and, after reconsideration,
we believe the proposed standards and
dates are appropriate. However, based
on the comments, we have identified
two current Tier 0 locomotive models
that are not likely to meet the new
standards under the full range of
required test conditions, owing to
limitations in the original locomotive
design. These are the General Electric
(GE) Dash-8 locomotives not equipped
with separate loop aftercooling, and the
Electro-Motive Diesel (EMD) SD70MAC
locomotives that are equipped with
separate loop aftercooling. As a result,
we are allowing an exception in ambient
temperature and altitude conditions
under which these models, when
remanufactured, must meet the new
standards, as detailed in the Part 1033
regulations. These exceptions are
limited to the extent that it is
technically feasible to meet the relevant
standards under most in-use conditions.
(ii) Newly-Built Locomotives
We are adopting the proposed Tier 3
and Tier 4 line-haul locomotive
standards but with an earlier start date
for Tier 4 NOX, along with an additional
compliance flexibility option. We
requested comment in the NPRM on
whether additional NOX emission
reductions would be feasible and
appropriate for Tier 3 locomotives in the
2012 timeframe, based on
reoptimization of existing Tier 2 NOX
control technologies, or the addition of
new engine-based technologies such as
exhaust gas recirculation (EGR).
Manufacturers submitted detailed
technical comments indicating that
achieving such reductions would result
in a large fuel economy penalty, a major
engine redesign that would hamper Tier
4 technology development, or both. Our
own review of the technical options
leads us to the same conclusion and we
are therefore finalizing the Tier 3
emissions standards as proposed.
We proposed to allow manufacturers
to defer meeting the Tier 4 NOX
standard on newly-built locomotives
until the 2017 model year, in order to
work through any implementation and
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technological issues that might arise
with advanced NOX control technology.
Even so, we expected that
manufacturers would undertake a single
comprehensive redesign program for
Tier 4, relying on the same basic
locomotive platform and overall
emission control space allocations for
all Tier 4 product years. With this in
mind, we proposed that locomotives
certified under Tier 4 in 2015 and 2016
without Tier 4 NOX control systems
should have these systems added when
they undergo their first remanufacture
and be subject to the Tier 4 NOX
standard thereafter.
We received many comments from
state and local air quality agencies, and
from environmental organizations,
arguing that earlier implementation of
these advanced technologies is
technologically feasible and
emphatically stating that they were
needed to address the nation’s air
quality problems. Further review of the
test data available for the proposed rule
and of new test data available since the
proposal supports the argument for
earlier implementation of Tier 4 NOX
controls. This information is discussed
in detail in section III.C. Consequently,
after considering this data and industry
comments regarding feasibility, we have
concluded that the progress made in the
development of NOX aftertreatment
technology has been such that this
proposed allowance to defer NOX
control is not consistent with our
obligation under section 213(a)(3) of the
Clean Air Act to set standards that
‘‘achieve the greatest degree of emission
reduction achievable through the
application of technology which the
Administrator determines will be
available for the engines or vehicles,
giving appropriate consideration to cost,
lead time, noise, energy, and safety
factors associated with the application
of such technology.’’
We are therefore not adopting this
allowance for deferred NOX control in
2015–2016 Tier 4 locomotives,
effectively advancing the Tier 4 NOX
standard for locomotives by two years.
Besides meeting our obligation under
the Clean Air Act, this change will
simplify the certification and
compliance program for all stakeholders
by providing a single step for Tier 4
implementation. It will also provide
substantial additional NOX reductions
during years that are important to some
states for NAAQS attainment, thus
helping to address what was arguably
the most critical comment we received
from state and local air agencies and
environmental organizations.
We recognize that designing
locomotives to meet the stringent Tier 4
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standards in 2015 with the high levels
of performance and reliability
demanded by the railroad industry will
be challenging. As in other recent EPA
mobile source programs, we proposed
and are finalizing several compliance
flexibility measures to aid the transition
to these very clean technologies.
Specifically, we are adopting two
distinct compliance flexibility options
for NOX that, while ensuring the earliest
possible introduction of advanced
emission control, will provide
locomotive manufacturers some level of
risk mitigation should the technology
solutions prove to be less robust than
we project. The first compliance
flexibility is consistent with the
flexibility program described in our
NPRM providing an in-use compliance
margin for NOX of 1.3 g/bhp-hr at full
useful life (i.e., a 2.6 g/bhp-hr emissions
cap for in-use testing) for the first three
Tier 4 model years. See section IV.A(8)
for details on this program.
The second flexibility provision is an
alternative NOX compliance option that
reduces the in-use NOX add-on to 0.6
g/bhp-hr (i.e., a 1.9 g/bhp-hr emissions
cap for any in-use testing) for model
years 2015–2022. While significantly
tightening the in-use emissions cap, the
provision provides manufacturers with
significantly more time to develop
advanced NOX emission control systems
using real in-use experiences from the
locomotive fleet. Complementing this
focus on improving technology through
experience with the in-use fleet, this
provision also allows manufacturers to
substitute additional in-use tests on
locomotives in lieu of the typical
production line testing requirements of
our locomotive regulations. This
optional in-use testing would be in
addition to the current in-use testing
requirements of our locomotive
certification program. See section
IV.A(8) for details on this program.
For reasons explained in the NPRM,
Tier 4 line-haul locomotives will not be
required to meet standards on the
switch cycle, but we are requiring that
newly-built Tier 3 locomotives and Tier
0 through Tier 2 locomotives
remanufactured under this program be
subject to switch cycle standards, set at
levels above the line-haul cycle
standards. Section III.B(1)(b) provides
details.
(b) Switch Locomotives
The NPRM discussed at some length
the importance and challenges of
turning over today’s large switch
locomotive fleet to clean diesel. In
response, we proposed standards and
other provisions aimed at overcoming
these challenges by encouraging the
replacement of old high-emitting units
with newly-built or refurbished
locomotives powered by very clean
engines developed for the nonroad
equipment market.
We are adopting the new standards
for switch locomotives that we
proposed. As proposed, we are also
continuing the existing Part 92 policy of
requiring Tier 0 switch locomotives to
only meet standards on the switch
cycle, while requiring Tier 1 and Tier 2
locomotives to meet the applicable
standards on both the line-haul and
switch cycles. This policy was adopted
to ensure that manufacturers design
emission controls to function broadly
over all notches. The switch cycle
standards shown in Table III–2 will
require emission reductions equivalent
to those required by our new standards
that apply over the line-haul cycle. Note
that these switch cycle standards also
apply to the Tier 3 and earlier line-haul
locomotives that are subject to
compliance requirements on the switch
cycle, as mentioned above and in
Section III.B(1)(b).
We are also adopting the proposed
Tier 3 and 4 emission standards for
newly-built switch locomotives, as
shown in Table III–2. These standards
are slightly more stringent than the Tier
3 and Tier 4 line-haul standards. Given
these more stringent switch cycle
standards, it is not necessary to require
to Tier 3 and 4 switchers to meet the
line-haul standards over the line-haul
cycle.
TABLE III.—2 EMISSION STANDARDS FOR SWITCH LOCOMOTIVES
[g/bhp-hr]
Switch locomotive standards apply to
Take effect in year
Remanufactured Tier 0 .........................................
Remanufactured Tier 1 .........................................
Remanufactured Tier 2 .........................................
Tier 3 .....................................................................
Tier 4 .....................................................................
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We are also finalizing the proposed
streamlined certification option to help
in the early implementation of the
switch locomotive program. As
described in section IV.B(9), during a
10-year program start-up period aimed
at encouraging the turnover of the
existing switcher fleet to the new
cleaner engines, switch locomotives
may use nonroad-certified engines
(Table III–3) without need for an
additional certification under the
locomotive program. In the years before
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2008
2008
2011
2015
as available, 2010 required .........................
as available, 2010 required .........................
as available, 2013 required .........................
......................................................................
......................................................................
the nonroad Tier 4 start dates, we are
making this provision available using
pre-Tier 4 nonroad engines meeting
today’s standards of 0.15 g/bhp-hr PM
and 3.0/4.8 g/bhp-hr NOX+NMHC
(below/above 750 hp), because
switchers built with these nonroad
engines will still be much cleaner than
those meeting the current switch
locomotive Tier 2 standards of 0.24 and
8.1 g/bhp-hr PM and NOX, respectively.
Commenters suggested that we allow
the use of even earlier-tier nonroad
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0.26
0.26
0.13
0.10
0.03
11.8
11.0
8.1
5.0
1.3
HC
2.10
1.20
0.60
0.60
0.14
engines under this option, as these
would still be substantially cleaner than
the engines being replaced. However,
we feel this would defeat the purpose of
the program, and would not be
justifiable on a feasibility basis, as
current-tier nonroad engines will be
available for incorporation into new
switchers in any year of the program.
We are adopting other compliance and
ABT provisions relevant to switch
locomotives as discussed in section
IV.B(1), (2), (3), and (9).
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TABLE III.—3 RELEVANT LARGE NONROAD ENGINE TIER 4 STANDARDS
[g/bhp-hr]
Engine power
Model year
At or Below 750 hp ....................................................................................................
750–1200 hp ..............................................................................................................
Over 1200 hp .............................................................................................................
PM
2011
2014
2011
2015
2011
2015
0.01
0.01
0.075
0.02
0.075
0.02
NOX
3.0 (NOX+NMHC) a
0.30
2.6
0.50
0.50 genset; 2.6 non-genset
0.50
Note: (a) 0.30 NOX for 50% of sales in 2011–2013, or alternatively 1.5 g NOX for 100% of sales.
dwashington3 on PROD1PC69 with RULES
Finally, we are revising the definition
of a switch locomotive to make clear
that it is the total switch locomotive
power rating (including power from any
auxiliary engines that can operate when
a main engine is operating), and not the
individual engine power rating, that
must be below 2300 hp to qualify, and
to drop the unnecessary requirement
that it be designed or used primarily for
short distance operation. This clears up
the ambiguity in the Part 92 definition
over multi-engine switchers.
(c) Reduction of Locomotive Idling
Emissions
We are adopting the proposed
requirement that an Automatic Engine
Stop/Start System (AESS) be used on all
new Tier 3 and Tier 4 locomotives and
installed on all existing locomotives that
are subject to the new remanufactured
engine standards, at the point of first
remanufacture under the new standards.
Locomotives equipped with an AESS
device under this program must shut
down the locomotive engine after no
more than 30 continuous minutes of
idling, and be able to stop and start the
engine at least six times per day without
causing engine damage or other serious
problems. Continued idling is allowed
under the following conditions: to
prevent engine damage such as damage
caused by coolant freezing, to maintain
air pressure for brakes or starter
systems, to recharge the locomotive
battery, to perform necessary
maintenance, or to otherwise comply
with applicable government regulations.
Commenters also pointed out that it
can sometimes be appropriate to allow
a locomotive to idle to heat or cool the
cab, and we are adopting regulations to
allow it where necessary. Our
implementation of this provision will
rely on the strong incentive railroads
have to limit idling to realize fuel cost
savings after they have invested capital
by installing an AESS system on a
locomotive. We expect the railroads to
appropriately develop policies
instructing operators when it is
acceptable to idle the locomotive to
provide heating or cooling to the
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locomotive cab. We do not believe that
those individuals responsible for
developing railroad policies have any
incentive to encourage or allow
unnecessary idling. It is our intention to
stay abreast of how well this
combination of idle control systems and
railroad policies does in fact accomplish
the intended goal of reducing
unnecessary idling. In general, we may
consider it to be circumvention of this
provision for an individual operator to
use the AESS system in a manner other
than that for which the system was
designed and implemented per a
railroad’s policy directive.
A further reduction in idling
emissions can be achieved through the
use of onboard auxiliary power units
(APUs), either as standalone systems or
in conjunction with an AESS. In
contrast to AESS, which works to
reduce unnecessary idling, the APU
goes further by also reducing the
amount of time when locomotive engine
idling is necessary, especially in cold
weather climates. APUs are small (less
than 50 hp) diesel engines that stop and
start themselves as needed to provide:
heat to both the engine coolant and
engine oil, power to charge the batteries,
and power to run accessories such as
those required for cab comfort. This
allows the much larger locomotive
engine to be shut down while the
locomotive remains in a state of
readiness, thereby reducing fuel
consumption without the risk of the
engine being damaged in cold weather.
APUs are powered by nonroad engines
compliant with EPA or State of
California nonroad engine standards,
and emit at much lower levels than an
idling locomotive under current
standards.
Some commenters suggested we
require both an AESS and an APU.
However, the amount of idle reduction
an APU can provide is dependent on a
number of variables, such as the
function of the locomotive (e.g., a
switcher or a line-haul), where it
operates (i.e., geographical area), and its
operating characteristics (e.g., number of
hours per day that it operates). As we
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stated in the NPRM, at this time we are
not requiring that APUs be installed on
every locomotive because it is not clear
how much additional benefit they
would provide outside of regions and
times of the year where low
temperatures or other factors that
warrant the use of an APU exist and
because they do involve some inherent
design and operational complexities
that could not be justified without such
commensurate benefits. We are,
however, adopting the proposed
provision to encourage the additional
use of APUs by providing in our test
regulations, a process by which the
manufacturer can appropriately account
for the proven emission benefits of a
more comprehensive idle reduction
system.
In response to comment, we are
adopting a more flexible approach that
will allow the idle reduction
requirement for remanufactured Tier 0+,
1+, and 2+ locomotives to be addressed
in a separate certification apart from the
certification of the full remanufacture
system. Under this approach,
remanufacturers will be allowed to
obtain a certificate for a system that
meets all of the requirements of part
1033 except for those of § 1033.115(g).
However, since the idle controls would
still need to be installed in a certified
configuration before the remanufactured
locomotive is returned to service, some
other entity would need to obtain a
certificate to cover the requirements of
§ 1033.115(g). (This separate
certification approach is somewhat
analogous to allowing a motor vehicle
engine manufacturer to hold the
certificate for exhaust emission
standards and a motor vehicle
manufacturer to hold the certificate for
evaporative emission standards for a
single motor vehicle.) Note that
manufacturers of freshly manufactured
locomotives and their customers will
also have the choice as to whether the
AESS is installed as part of the certified
engine configuration at the factory or by
an aftermarket company pursuant to a
separate certification before the freshly
manufactured locomotive is put into
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service. These provisions will allow
more companies to remain in the AESS
manufacturing market and thus provide
more choices to the railroads.
As described in Chapter 5 of the RIA,
manufacturers of AESS, and
demonstrations done in partnership
between government and industry have
shown that for most locomotives the
fuel savings that result in the first few
years after installation of an AESS
system will offset the cost of adding the
system to the locomotive. Given these
short payback times for adding idle
reduction technologies to a typical
locomotive, normal market forces have
led many railroads to retrofit a number
of their locomotives with such controls.
However, as is common with pollution,
market prices generally do not account
for the external social costs of the idling
emissions, leading to an
underinvestment in idling reduction
systems. This rulemaking addresses
those locomotives for which the
railroads judge the fuel savings
insufficient to justify the cost of the
retrofit. We believe that applying AESS
to these locomotives is appropriate
when one also considers the significant
emissions reductions that will result.
(2) Marine Diesel Engine Standards
(a) Newly-Built Marine Engines
We are adopting Tier 3 and Tier 4
emission standards for newly-built
marine diesel engines with
displacements under 30 liters per
cylinder. Our analysis of the feasibility
of these standards is summarized in
section III.C and detailed in the RIA.
We are retaining our existing percylinder displacement approach to
establishing cutpoints for standards, but
are revising and refining it in several
places to ensure that the appropriate
standards apply to every group of
engines in this very diverse sector and
to provide for an orderly phase-in of the
program to spread out the redesign
workload burden:
We are moving the C1/C2 cutpoint
from 5 liters/cylinder to 7 liters/
cylinder, because the latter is a more
accurate cutpoint between today’s highand medium-speed diesels.
We are revising the per-cylinder
displacement cutpoints within Category
1 to better define the application of
standards.
An additional differentiation is made
between high power density engines
typically used in planing vessels and
standard power density engines, with a
cutpoint between them set at 35 kW/
liter (47 hp/liter).
We are removing the distinction for
marine diesels under 37 kW (50 hp) in
Category 1, originally made because
these were regulated under our nonroad
engine program.
Finally, we will further group engines
by maximum engine power, especially
in regards to setting appropriate longterm aftertreatment-based standards.
Note that we are retaining the
differentiation between recreational and
non-recreational marine engines within
Category 1 because there are differences
in their certification programs. Also, as
discussed below, we are not finalizing
Tier 4 standards for recreational marine
engines at this time. Section IV.C(10)
clarifies the definition of recreational
marine diesel engine.
The new standards and
implementation schedules are shown on
Tables III–4 through 7. Briefly
summarized, the marine diesel
standards include stringent enginebased Tier 3 standards, phasing in over
2009–2014. They also include
aftertreatment-based Tier 4 standards for
commercial marine engines at or above
600 kW (800 hp), phasing in over 2014–
2017. For engines of power levels not
included in the Tier 3 and Tier 4 tables,
the previous tier of standards (Tier 2 or
Tier 3, respectively) continues to apply.
These standards and implementation
dates are the same as those proposed
except: (1) Recreational marine engines
are not subject to Tier 4 standards; (2)
The Tier 4 NOX standard for 2000–3700
kW engines has been pulled forward by
two years; (3) The proposed optional
Tier 4 approach coordinated with
locomotive Tier 4 has been modified;
and (4) based on comments we received,
the Tier 3 standards for high power
density engines in the 3.5 to 7 liter/
cylinder category (Table III–5) have
been adjusted slightly to better align
them with standards in other categories.
The first three of these changes are
discussed in more detail below. See
section 3.2.1.1 of the Summary and
Analysis of Comments document for
discussion of the fourth.
TABLE III–4.—TIER 3 STANDARDS FOR MARINE DIESEL C1 COMMERCIAL STANDARD POWER DENSITY
Maximum engine power
L/cylinder
PM
g/bhp-hr
(g/kW-hr)
NOX+HC d g/bhp-hr
(g/kW-hr)
Model year
<19 kW ..............................................................................................
<0.9
0.30 (0.40)
5.6 (7.5)
2009
19 to <75 kW .....................................................................................
<0.9 a
0.22 (0.30)
0.22 (0.30) b
5.6 (7.5)
3.5 (4.7) b
2009
2014
75 to <3700 kW .................................................................................
<0.9
0.9–<1.2
1.2–<2.5
2.5–<3.5
3.5–<7.0
0.10
0.09
0.08
0.08
0.08
4.0
4.0
4.2
4.2
4.3
2012
2013
2014
2013
2012
(0.14)
(0.12)
(0.11) c
(0.11) c
(0.11) c
(5.4)
(5.4)
(5.6)
(5.6)
(5.8)
dwashington3 on PROD1PC69 with RULES
Notes:
(a) <75 kW engines at or above 0.9 L/cylinder are subject to the corresponding 75–3700 kW standards.
(b) Option: 0.15 g/bhp-hr (0.20 g/kW-hr) PM/4.3 g/bhp-hr (5.8 g/kW-hr) NOX+HC in 2014.
(c) This standard level drops to 0.07 g/bhp-hr (0.10 g/kW-hr) in 2018 for <600 kW engines.
(d) Tier 3 NOX+HC standards do not apply to 2000–3700 kW engines.
TABLE III–5.—TIER 3 STANDARDS FOR MARINE DIESEL C1 RECREATIONAL AND COMMERCIAL HIGH POWER DENSITY
Maximum engine power
L/cylinder
PM g/bhp-hr
(g/kW-hr)
NOX+HC g/bhp-hr
(g/kW-hr)
Model year
<19 kW ..............................................................................................
<0.9
0.30 (0.40)
5.6 (7.5)
2009
19 to <75 kW .....................................................................................
<0.9 a
0.22 (0.30)
5.6 (7.5)
2009
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TABLE III–5.—TIER 3 STANDARDS FOR MARINE DIESEL C1 RECREATIONAL AND COMMERCIAL HIGH POWER DENSITY—
Continued
Maximum engine power
NOX+HC g/bhp-hr
(g/kW-hr)
PM g/bhp-hr
(g/kW-hr)
L/cylinder
Model year
0.22 (0.30) b
75 to <3700 kW .................................................................................
2014
0.11
0.10
0.09
0.09
0.08
<0.9
0.9–<1.2
1.2–<2.5
2.5–<3.5
3.5–<7.0
3.5 (4.7) b
4.3
4.3
4.3
4.3
4.3
2012
2013
2014
2013
2012
(0.15)
(0.14)
(0.12)
(0.12)
(0.11)
(5.8)
(5.8)
(5.8)
(5.8)
(5.8)
Notes:
(a) <75 kW engines at or above 0.9 L/cylinder are subject to the corresponding 75–3700 kW standards.
(b) Option: 0.15 g/bhp-hr (0.20 g/kW-hr) PM/4.3 g/bhp-hr (5.8 g/kW-hr) NOX+HC in 2014.
TABLE III–6.—TIER 3 STANDARDS FOR MARINE DIESEL C2 a
Maximum engine power
L/cylinder
<3700 kW ................................................................................................
7–<15
15–<20
20–<25
25–<30
NOX+HC b g/
bhp-hr
(g/kW-hr)
PM g/bhp-hr
(g/kW-hr)
0.10
0.20
0.20
0.20
(0.14)
(0.27) c
(0.27)
(0.27)
4.6
5.2
7.3
8.2
(6.2)
(7.0)
(9.8)
(11.0)
Model year
2013
2014
2014
2014
Notes:
(a) See note (c) of Table III–7 for optional Tier 3/Tier 4 standards.
(b) Tier 3 NOX+HC standards do not apply to 2000–3700 kW engines.
(c) For engines below 3300 kW in this group, the PM Tier 3 standard is 0.25g/bhp-hr (0.34 g/kW-hr).
TABLE III–7.—TIER 4 STANDARDS FOR MARINE DIESEL C1 AND C2
PM g/bhp-hr
(g/kW-hr)
Maximum engine power
At or above 3700 kW ..............................................................................
2000 to <3700 kW ..................................................................................
1400 to <2000 kW ..................................................................................
600 to <1400 kW ....................................................................................
NOX g/bhp-hr
(g/kW-hr)
HC g/bhp-hr
(g/kW-hr)
0.09 (0.12) a
0.04 (0.06)
1.3 (1.8)
1.3 (1.8)
0.14 (0.19)
0.14 (0.19)
0.03 (0.04)
0.03 (0.04)
0.03 (0.04)
1.3 (1.8)
1.3 (1.8)
1.3 (1.8)
0.14 (0.19)
0.14 (0.19)
0.14 (0.19)
Model year
c 2014
b, c 2016
c, d 2014
c 2016
b 2017
dwashington3 on PROD1PC69 with RULES
Notes:
(a) This standard is 0.19 g/bhp-hr (0.25 g/kW-hr) for engines with 15–30 liter/cylinder displacement.
(b) Optional compliance start dates can be used within these model years; see discussion below.
(c) Option for C2: Tier 3 PM/NOX+HC at 0.10 / 5.8 g/bhp-hr (0.14/7.8 g/kW-hr) in 2012, and Tier 4 in 2015.
(d) The Tier 3 PM standards continue to apply for these engines in model years 2014 and 2015 only.
Engine manufacturers argued that
modifying standard power density
engines between 2000 and 3700 kW for
Tier 3 NOX, and again for Tier 4 NOX
shortly after would be too difficult.
They argued that these engines could
meet Tier 4 NOX in 2014, two years
earlier, if the Tier 3 NOX+HC standard,
proposed to apply in 2012, 2013, or
2014, depending on displacement, did
not have to be met. We have analyzed
this group of engines and agree that the
suggested approach would be feasible
and would have very little detrimental
effect on NOX reductions in 2012–2013,
while providing significant additional
NOX reductions thereafter. We are
therefore leaving the Tier 3/Tier 4 PM
standards as proposed but revising the
NOX implementation schedule as
suggested by the industry.
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The Tier 3 standards for engines with
maximum engine power less than 75
kW (100 hp) are based on the nonroad
diesel Tier 2 and Tier 3 standards,
because these smaller marine engines
are largely derived from (and often
nearly identical to) the nonroad engine
designs. The relatively straightforward
carry-over nature of this approach also
allows for an early implementation
schedule, in model year 2009, providing
substantial early benefits to the
program. However, some of the nonroad
engines less than 75 kW are also subject
to aftertreatment-based Tier 4 nonroad
standards, and our new program does
not carry these over into the marine
sector, due to vessel design and
operational constraints discussed in
section III.C. Because of the widespread
use of both direct- and indirect-injection
diesel engines in the 19 to 75 kW (25–
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100 hp) engine market today, we are
making two options available to
manufacturers for meeting Tier 3
standards on any engine in this range,
as indicated in Table III–4. One option
focuses on lower PM and the other on
lower NOX, though both require
substantial reductions in both PM and
NOX and will take effect in 2014.
With important exceptions, we are
subjecting marine diesel engines at or
above 75 kW (100 hp) to new emissions
standards in two steps, Tier 3 and Tier
4. The Tier 3 standards are based on the
engine-out emission reduction potential
(apart from the addition of exhaust
aftertreatment) of the nonroad Tier 4
diesel engines that will be introduced
beginning in 2011. The Tier 3 standards
for C1 engines will phase in over 2012–
2014. We believe it is appropriate to
coordinate the marine Tier 3 standards
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with the nonroad Tier 4 (rather than
Tier 3) engine developments in this way
because marine diesel engines are
largely derived from land-based
nonroad counterparts, and because the
advanced fuel and combustion systems
that we expect the Tier 4 nonroad
engines to employ will allow
approximately a 50 percent reduction in
PM when compared to the reduction
potential of the nonroad Tier 3 engines.
Inserting an additional marine engine
tier based on nonroad Tier 3 engines
would result in overly short lead time
and stability periods and/or a delay in
stringent standards.
We are applying high-efficiency
aftertreatment-based Tier 4 standards to
all commercial and auxiliary C1 and C2
engines over 600 kW (800 hp). These
standards will phase in over 2014–2017.
Marine diesels over 600 kW, though
fewer in number, are the workhorses of
the inland waterway and intercoastal
marine industry, running at high load
factors, for many hours a day, over
decades of heavy use. As a result they
also account for the bulk of marine
diesel engine emissions.
After considering the substantial
number of comments received on the
feasibility of extending Tier 4 standards
to engines below 600 kW, we are not at
this time setting Tier 4 standards for
these engines. We may do so at some
point in the future if further technology
developments show a path to address
the issues we identify in RIA chapter 4
with the application of aftertreatment
technologies to smaller vessels.
We are also not extending the Tier 4
program to recreational marine diesel
engines. In our proposal we indicated
that at least some recreational vessels,
those with engines above 2000 kW
(2760 hp), have the space and design
layout conducive to aftertreatmentbased controls and professional crews
who oversee engine operation and
maintenance. This suggested that
aftertreatment-based standards would be
feasible for these larger recreational
engines. While commenters on the
proposal did not disagree with these
views, they pointed out these very large
recreational vessels often travel outside
the United States, and, for tax reasons,
flag outside the U.S. as well.
Commenters argued that applying Tier 4
standards to large recreational marine
diesel engines would further discourage
U.S.-flagging because vessels with those
engines would be limited to using only
those foreign ports that make ULSD and
reductant for NOX aftertreatment
available at recreational docking
facilities, limiting their use and hurting
the vessel’s resale value. The
aftertreatment devices used to meet Tier
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4 are expected to be sensitive to sulfur
in the exhaust and so ULSD must be
used in these engines.
In general, we expect ULSD to become
widely available worldwide, which
would help reduce these concerns.
However, there are areas such as Latin
America and parts of the Caribbean that
currently do not plan to require use of
this fuel. Even in countries where ULSD
is available for highway vehicles but not
mandated for other mobile sources,
recreational marinas may choose to not
make ULSD and reductant available if
demand is limited to a small number of
vessels, especially if the storage and
dispensing costs are high. To the extent
the fuel requirements for Tier 4 engines
encourage vessel owners to flag outside
the United States, the results would be
increased emissions since the
international standards for these engines
are equivalent to EPA’s Tier 1 standards.
After considering the above, we
conclude that it is preferable at this time
to hold recreational engines marine
diesel engines to the Tier 3 standards.
We plan to revisit this decision when
we consider the broader questions of the
application of our national marine
diesel engine standards to engines on
foreign vessels that enter U.S. ports in
the context of our Category 3 marine
diesel engine rulemaking.
There is a group of commercial
vessels that share some of the
characteristics of recreational vessels in
that they also operate outside the United
States. However, the concerns that lead
us to exclude recreational vessels from
the Tier 4 standards (flagging or
registering in a foreign country and thus
avoiding all U.S. emission standards;
resale value) do not generally apply to
commercial vessels. Unlike recreational
vessels, the majority of commercial
vessels with C1 or C2 main propulsion
engines that operate in the United States
do not have the option of flagging
offshore. This is because they are
engaged full-time in harbor activities in
U.S. ports or in transporting freight or
otherwise operating only between two
U.S. ports, and cabotage laws require
such vessels be flagged in the United
States. In addition, most of these vessels
operate at or between U.S. ports, so
ULSD availability is not expected to be
a problem. Finally, the resale of U.S.
commercial vessels on the world market
is already affected by other U.S.-specific
vessel design and operation
requirements, and these standards are
not expected to affect that situation.
Nevertheless, some commercial
vessels are used in ways that could
make the use of ULSD and even urea an
intractable problem. These are
commercial vessels that are routinely
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operated outside of the United States for
extended periods of time, including tug/
barge cargo vessels operated on circle
routes between the United States and
Latin America that routinely refuel in
places where ULSD is not available, and
lift boats, utility boats, supply boats and
crewboats that are used in the offshore
drilling industry and are contracted to
work in waters off Latin America or
Western Africa for up to several years at
a time without returning to the United
States. Owners of these vessels informed
us that requiring them to use Tier 4
engines will adversely impact their
business in significant ways since they
would have to arrange for ULSD and
urea outside the United States,
potentially at great additional cost, and
that this is turn would affect their
ability to compete with foreign
transportation providers who do not
face the same costs. These owners flag
their vessels in the U.S. to maximize the
flexibility of their business operations,
but they informed us that they would
consider segregating their fleets and
flagging some elsewhere if they are
required to use Tier 4 engines. Similar
to the recreational marine case, the
engines on reflagged vessels would not
be subject to any U.S. emission controls
or compliance requirements. In
addition, there could be adverse impacts
on associated industries that use these
services, if there are fewer vessels
available for use in the Untied States.
For all of these reasons, these vessel
owner/operators encouraged EPA to
consider a provision that would not
require these vessels to use Tier 4
engines.
We do not expect ULSD availability at
foreign commercial ports to be a
widespread problem. Many industrial
nations already have or are expected to
shift to ULSD in the near future,
including Japan (by 2008), Singapore (in
2007), Mexico (in 2007 for ‘‘Northern
border areas’’), the EU member states
(by 2009), and Australia (by 2009).
Other countries may also make ULSD
available by 2016, as refineries in other
countries modify their production to
supply ULSD to the U.S. markets even
if they do not require it domestically.
However, ULSD may be difficult to
obtain in some areas of the world,
notably Latin America and Africa.
Therefore, it is reasonable to include a
limited compliance exemption from the
Tier 4 standards for the narrow set of
vessels that are described above.
Because the decision of whether a
Tier 4 engine is required must be made
at the design phase of a vessel, and not
after it goes into service, it is preferable
to define such an exemption based on
vessel design characteristics instead of
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the owner’s intentions for how the
vessel may ultimately be used. After
consulting with industry
representatives, we concluded that the
most obvious design feature that
indicates the vessel is intended for
extensive international use is
compliance with international safety
standards. We have concluded that the
costs of obtaining and maintaining
certification for the International
Convention for the Safety of Life at Sea
(SOLAS) are high enough to discourage
owners of vessels that will not be used
outside the United States to obtain
certification to evade the Tier 4
standards. These costs can range from
about $250,000 to $1 million in capital
costs and from about $50,000 to
$100,000 in annual operating costs. The
Port State Information Exchange
database maintained by the U.S. Coast
Guard indicates that about 30 percent of
offshore supply vessels built annually
are SOLAS certified and that 3 percent
or fewer passenger vessels and tugs built
annually are SOLAS certified (based on
new vessel construction, 1995–2006).127
Therefore, to be eligible for the
exemption, the owner will be required
to obtain and maintain relevant
international safety certification
pursuant to the requirements of the
United States Coast Guard and SOLAS
for the vessel on which an exempted
engine is installed.
Vessel owners will be required to
petition EPA for an exemption for a
particular vessel in order for an engine
manufacturer to sell them an exempted
engine; granting of the exemption will
not be automatic. In evaluating a request
for a Tier 4 exemption, we will consider
the owner’s projections of how and
where the vessel will be used and the
availability of ULSD in those areas, as
well as the mix of SOLAS and nonSOLAS vessels in the owner’s current
fleet and the extent to which those
vessels are being or have been operated
outside the United States. In general, it
is our expectation that fleets should first
use existing pre-Tier 4 vessels for
operations where ULSD may not be
available. Therefore, we would not
expect to grant an exemption for a
vessel that will be part of a fleet that
does not already have a significant
percentage of Tier 4 vessels, since a fleet
with a smaller percentage of Tier 4
vessels would likely have more pre-Tier
4 vessels that could be employed in the
overseas application instead. For
example, if 30 percent of an owner’s
current fleet has SOLAS certification,
127 Memorandum to Docket EPA–HQ–OAR–
2003–0190, Marine Vessels—SOLAS Certification,
from Jean MarieRevelt, dated January 11, 2007.
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we would expect that up to 70 percent
of the vessels in that fleet could be Tier
4 compliant without changes in the
operation of the fleet. We may also ask
the petitioner to demonstrate that other
vessels in the petitioner’s fleet remain in
service outside the United States and
have not been placed into service
domestically. EPA does not expect to
approve applications for the Tier 4
exemption described in this paragraph
prior to 2021; we expect that the
existing fleet of Tier 3 vessels can be
used for overseas operations during that
time. If an owner petitions EPA for an
exemption prior to that year, we may
request additional information on the
owner’s expected operation plans for
that vessel and a more complete
explanation as to why another vessel in
the existing fleet could not be redirected
to the offshore application with the Tier
4 vessel under construction taking that
vessel’s place. Finally, a failure to
maintain SOLAS certification for the
vessel on which an exempted engine is
installed would result in a finding of
noncompliance and the owner would be
liable for applicable fines and other
penalties.
To address the situation in which an
owner of a vessel with Tier 4 engines
wants to use that vessel in a country
that does not have ULSD available, we
are also including a provision that will
allow the owner to petition EPA to
temporarily remove or disable the Tier
4 controls on vessels that are operated
solely outside the United States for a
given period of time. The petitioner will
need to specify where the vessel will
operate, how long the vessel will
operate there, and why the owner will
be unable to provide ULSD for the
vessel. The petitioner will also be
required to describe what actions will
be taken to disable or disconnect the
Tier 4 controls. Permission to disable or
remove the Tier 4 controls will be
allowed only for the period specified by
the owner and agreed to by EPA;
however, the owner may re-petition
EPA at the end of that period for an
extension. As part of the approval of
such a petition, the petitioner will be
required to agree to re-install or
reconnect the Tier 4 emission control
devices prior to re-entry into the United
States, whether this occurs only at the
end of the specified period or earlier.
These provisions for migratory vessels
are intended to facilitate the use of
vessels certified to the U.S. federal
marine diesel emission standards while
they are operated for extended periods
in areas that may not have ULSD
available. It should be noted that vessels
that receive either limited exemptions
or that petition EPA to remove or
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disable Tier 4 controls will still be
subject to the MARPOL emission limits
when they are operated outside the
United States. We may review these
migratory vessel provisions in the
context of our upcoming Category 3
marine diesel engine rulemaking. We
may also revisit this program in the
future if the number of exemption
requests appears to be unreasonably
high or if we find that significant
numbers of vessels that have obtained
exemptions from Tier 4 are, in fact, in
use domestically.
Note that the implementation
schedule in the above marine standards
tables is expressed in terms of model
years, consistent with past practice and
the format of our regulations. However,
in two cases we believe it is appropriate
to provide a manufacturer the option to
delay compliance somewhat, as long as
the standards are implemented within
the indicated model year. Specifically,
we are allowing a manufacturer to delay
Tier 4 compliance within the 2017
model year for 600–1000 kW (800–1300
hp) engines by up to 9 months (but no
later than October 1, 2017) and, for Tier
4 PM, within the 2016 model year for
engines at or above 3700 kW (4900 hp)
by up to 12 months (but no later than
December 31, 2016). We consider this
option to delay implementation
appropriate in order to give some
flexibility in spreading the
implementation workload and ensure a
smooth transition to the long-term Tier
4 program.
The Tier 4 standards for locomotives
and for C2 diesel marine engines of
comparable size are at the same
numerical levels but differ somewhat in
implementation schedule: Locomotive
Tier 4 standards start in 2015, while
diesel marine Tier 4 standards start in
2016 for engines in the 1400–2000 kW
(1900–2700 hp) range, and in 2014 for
engines over 2000 kW (with final PM
standards starting in 2016 for these
engines). We consider these locomotive
and marine diesel Tier 4
implementation schedules to be close
enough to warrant our adopting a
marine engine option based on the Tier
4 locomotive schedule, aimed at
facilitating continuance of today’s
frequent practice of developing a
common engine platform for both
markets. Commenters on the proposal
supported this marine engine option,
but expressed concerns about
competitiveness issues and argued that
we should remove the proposed
restriction to engines of 7–15 liter/
cylinder displacement and under 3700
kW maximum engine power.
We are adopting this locomotivebased marine engine option, but with
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some changes from the proposed
approach to address potential
competitiveness issues, as well as our
own concern that this option be used
only for the intended purpose of
avoiding unnecessary dual design
efforts. First, we are retaining some
limits on its scope, specifically to
engines above both a 7 liters per
cylinder limit (Category 2 in the marine
sector) and a 1400 kW (1900 hp)
maximum engine power. Second, if the
option is used, its standards must be
met for all of a manufacturer’s marine
engines at or above 1400 kW (1900 hp)
in the same displacement category (that
is, 7–15, 15–20, 20–25, or 25–30 liters
per cylinder) in all of the model years
2012 through 2016. This will help
ensure the option is not gamed by
artificially subdividing engine
platforms. Because the switch
locomotive program we are establishing
already includes a similar streamlined
option allowing the use of land-based
nonroad engines, we are not extending
this option to switchers.
We are adopting another provision to
help ensure that this locomotive-based
marine engine option is
environmentally beneficial and is not
used to gain a competitive advantage.
We are requiring that marine engines
under this option meet Tier 3 standards
in 2012, the year Tier 3 starts for
locomotives, with standards
numerically corresponding to
locomotive Tier 3 standards levels: 0.14
g/kW-hr (0.10 g/bhp-hr) PM and 7.8 g/
kW-hr NOX+HC (5.8 g/bhp-hr: that is,
5.5 + 0.30 g/bhp-hr combined NOX and
HC). Otherwise a manufacturer could
take advantage of the later-starting
marine Tier 3 schedule to generate
credits or allow increased emissions
from these engines until 2015 when the
option requires Tier 4 compliance. This
approach also deals fairly with the
problem identified in the proposal
regarding redesigning locomotive-based
engine platforms to meet the
numerically lower marine Tier 3 NOX
level.
Finally, we considered but are not
adopting a provision that would set a
total vessel power limit for the Tier 4
standards. The comments we received
on this issue lead us to conclude that
multiple-engine configurations are used
in vessel designs for specific purposes
and are not likely to be employed to
evade the Tier 4 standards. We may
consider this type of restriction in a
future action, however, if multipleengine vessels are built in applications
that have typically used a different
number of engines in the past.
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(b) Remanufactured Marine Engines
In addition to the standards for
newly-built engines, we are adopting for
the first time emission standards for
marine diesel engines on existing
vessels. Many of these existing engines
will remain in the fleet for 40 years or
more, making them what would
otherwise be a substantial source of air
pollution. The marine remanufacture
program will provide early PM
reductions by reducing emissions from
this legacy fleet sooner than would be
the case from the retirement of old
vessels in favor of new vessels with
cleaner engines. Additional early NOX
reductions are expected to be achieved
from the use of locomotive
remanufacture systems recertified under
this program for Category 2 engines.
The program we are finalizing is
modified from what we described in the
NPRM. In the NPRM we described a
two-part program that would have
applied to all commercial marine diesel
engines above 600 kW when they are
remanufactured. In the first part, which
we considered beginning as early as
2008, vessel owners/operators and
engine rebuilders who remanufacture
engines would be required to use a
certified remanufacture system when an
engine is remanufactured (defined as
replacement of all cylinder liners, either
in one event or over a five-year period)
if such a certified system is available. In
the second part, which we considered
beginning in 2013, a marine diesel
engine identified by EPA as a high-sales
volume engine model would have been
required to meet specified emission
requirements when it is
remanufactured. Specifically, the
remanufacturers or owners of such
engines would have been required to
use systems certified to meet the
standard; if no certified system is
available, they would have needed to
either retrofit the engines with emission
reduction technology that demonstrates
at least a 25 percent reduction or replace
the engines with new ones. For engines
not identified as high-sales volume
engines, Part 1 would have continued to
apply.
Several commenters requested that
EPA not finalize this program at this
time but instead consider it in a separate
rulemaking. They noted that this would
allow additional time to consider the
program and its requirements.
Postponing the program, however,
would also result in the loss of
important emission reductions early in
the program. Delay is also not necessary
because the program we are adopting
consists only of the first part of the
program described in our proposal,
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requiring the owner of a marine diesel
engine to use a certified marine
remanufacture system when the engine
is remanufactured if such a system is
available. We are not adopting a
requirement for the mandatory
availability of remanufacture systems.
(Under the option discussed in the
proposal, in certain circumstances, if a
remanufacture system was not made
available the owner would have been
required to retrofit an emission control
technology, repower the vessel (replace
its engines) or scrap the vessel.)
The marine remanufacture program
we are adopting applies to all
commercial marine diesel engines with
maximum engine power greater than
600 kW and manufactured in 1973 or
later, through Tier 2. The beginning date
of 1973 is based on our existing
locomotive program; many of the
techniques used to achieve those
standards are expected to be applicable
to marine diesel engines over 600 kW.
As described in more detail below,
the program draws on aspects of our
locomotive remanufacture and diesel
retrofit programs with regard to the
basic requirements that apply and how
remanufacture systems are certified. The
remainder of this section describes the
main features of the program. The
technological feasibility of this program
is described in section III.C, and the
certification requirements are set out in
section IV. Small manufacturer, engine
dresser, vessel builder, and operator
flexibilities are set out in section
IV.A(13)(b).
Similar to the locomotive program,
the marine program we are finalizing
applies when a marine diesel engine is
remanufactured. Covered engines are
those that are remanufactured to as-new
condition. Based on discussions with
engine manufacturers, we have
determined that replacing all cylinder
liners is a simple and clear indicator
that the servicing being done is
extensive enough for the engine to be
considered functionally equivalent to a
freshly manufactured engine, both
mechanically and in terms of how it is
used. Therefore, we are defining
remanufacture as the removal and
replacement of all cylinder liners, either
during a single maintenance event or
over a five-year period. It should be
noted that marine diesel engines are not
considered to be remanufactured if the
rebuilding process falls short of this
definition (i.e., the cylinder liners are
removed and replaced over more than a
five-year period). As with locomotives,
remanufactured marine diesel engines
are new until they are sold or placed
into service.
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For the purpose of this program,
‘‘replace’’ includes removing,
inspecting, and requalifying a liner.
This addresses the situation in which an
engine experiences a cylinder failure
prior to a scheduled rebuild: The owner
might replace the failed cylinder right
away and replace the others at rebuild;
then, at the time of rebuild, the installer
would likely inspect the cylinder that
was a few months old to make sure it
qualified for continued use according to
the certificate holder’s instructions. We
do not think that owners will fail to
requalify cylinders to avoid the
remanufacture requirements because
requalification is done both to ensure
the continued reliability and durability
of the engine and as part of surveys
necessary to retain vessel certification
for safety and other purposes. The fiveyear provision was first adopted in the
locomotive program to help ensure that
the standards are not avoided through
phased remanufacturing (i.e., not
replacing the power assemblies all at
once). It is reasonable to use this
approach in the marine sector as most
commercial engines are rebuilt all at
once, although some owners may
choose a rolling rebuild approach in
which a certain number of cylinders are
rebuilt every year. We may revisit the
five-year limit after a few years of the
program to evaluate whether this is the
appropriate period and whether owners
are adjusting their rebuild practices,
particularly with respect to rolling
rebuilds, to circumvent the regulations
(see discussion of rolling rebuilds,
below).
When an engine is remanufactured, it
must be certified as meeting the
emission standards for remanufactured
engines (by using a certified
remanufacture system) unless there is
no certified remanufacturing system
available for that engine. In other words,
the owner/operator or installer of a
covered engine would be required to use
a certified marine remanufacture system
when remanufacturing that engine if
one is available. If there is no certified
system available at that time, there is no
requirement. Availability means not
only that EPA has certified a system, but
also that it can be obtained and installed
in a timely manner consistent with
normal business practices. For example,
a system would generally not be
considered to be available if it required
that the engine be removed from the
vessel and shipped to a factory to be
remanufactured unless that is the
normal rebuild process for that engine.
Similarly, a system would not be
considered to be available if the
component parts are not available for
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purchase in the period normally
associated with a scheduled rebuild. If
a certified system is not available there
is no requirement to comply with this
program until the next remanufacture, at
which time the remanufacturer would
need to check again to see if a system
is available. Nonavailability due to
inability to obtain parts may be
demonstrated by a written record that
shows a good faith effort to obtain parts.
Several states and localities have
voluntary retrofit programs to reduce
emissions from marine diesel engines.
These programs encourage vessel
owners to apply emission reduction
strategies in return for a financial or
operational incentive. Retrofit systems
range from engine adjustments to
installing different cylinders, fuel
injectors, turbochargers, or other engine
components. To receive the incentive,
the owner must demonstrate the
reduction, often through emission
measurements. We received state agency
comments expressing concern about the
potential inconsistency between state
and local retrofit programs and a
potential marine remanufacture
program. Specifically, a situation could
be created in which a vessel owner who
has already applied a retrofit device
pursuant to a state or local retrofit
program would be required to remove
the voluntary retrofit device and install
a certified marine remanufacture
system. We do not want to negatively
impact the positive benefits that arise
from state and local retrofit programs,
especially in those cases in which the
retrofit achieves a greater reduction
(e.g., retrofit of a SCR system) than a
certified marine remanufacture system.
We also do not want to discourage these
programs especially in early years
where states and local programs may
achieve reductions before certified
remanufacture systems become
available.
Therefore, we are adopting a
provision that will allow an owner/
operator of an engine that is fit with a
retrofit device prior to 2017 pursuant to
a state or local retrofit program to
request a qualified exemption from the
marine remanufacture requirements for
that engine. This qualified exemption
will be available only to engines
equipped with retrofit device under a
state or local program before 2017. The
owner/operator must request the
exemption prior to a remanufacturing
event that would otherwise trigger the
requirement to use a certified
remanufacture system. The request must
include documentation that the vessel
has been retrofit pursuant to a state or
local retrofit program and a signed
statement declaring that to be true.
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Except for the initial request for a
specific vessel and a specific retrofit, a
request would be considered to be
approved unless we notify the requestor
otherwise within 30 days of the date
that we receive the request. Note that
the exemption does not apply where the
sponsoring government specifies that
inclusion in the retrofit program is not
intended to provide an exemption from
the requirements of this subpart. EPA’s
granting of the exemption is
conditioned upon the owner/operator’s
continued use and maintenance of the
retrofit kit that provides the basis for the
exemption.
Beginning in 2017, this exemption
will no longer be available for new
retrofits. Engines included in state or
local retrofit programs will be required
to use a certified remanufacture system
if one is available when the engine is
remanufactured. In this case either the
certified remanufacture system would
be part of the retrofit or the vessel owner
would use a certified remanufacture
system the next time at the next
remanufacture event.
At this time, we are adopting
standards for remanufacture systems
only for marine diesel engines over 600
kW. This 600 kW threshold is
reasonable because of the long hours of
use, often at high load, of engines above
600 kW, and their long services lives.
These engines are also more likely to
undergo regular full overhauls,
returning them to as-new condition.
Commercial marine diesel engines
larger than 600 kW typically undergo
periodic full, like-new rebuilds. These
large engines are often installed on tugs,
towboats, ferries, offshore supply
vessels, lakers, and coasters, which
require reliable power at all times.
These vessels are often used for ten or
more hours a day, every day of the year.
As a result, these engines are typically
subject to regular maintenance to ensure
their dependability. In addition, many
manufacturers provide guidance for a
full rebuild to as-new condition. This
might include replacing piston rings,
heads, bearings, and gear train/camshaft
as well as piston liners.128 Rebuilding to
as-new condition helps ensure smooth
operation over the full maintenance
interval. Owners of these vessels are
also motivated to maintain their engines
because it is very complicated and
expensive to repower their vessels;
replacing an engine may require major
hull modifications. Because these
vessels operate for decades, often 40 or
128 See Note from Amy Kopin, Mechanical
Engineer, to Jean Marie Revelt, EPS, Re: Marine
Remanufacture Program. A copy of this Note is
available in Docket OAR–2003–0190.
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more years, their engines may be
remanufactured to as-new condition
anywhere from three to six or even more
times before the vessel is scrapped.
We are not setting standards for
marine remanufacture systems for
engines below 600 kW because we
currently do not have sufficient data to
determine the extent that rebuilding of
engines below 600kW qualifies as
remanufacturing to an as new condition.
Smaller commercial engines under 600
kW or recreational engines typically
have shorter useful lives than the larger
engines and do not see as much wear on
an annual basis. This means it takes
longer to acquire the hours between
maintenance intervals. Engines on some
smaller commercial or recreational
marine vessels may not be rebuilt at all
but, instead, are replaced or the vessel
is scrapped. There may also be other
technological and cost issues with
applying remanufacture requirements to
smaller commercial or recreational
engines.
For these reasons, we are finalizing
only standards for remanufactured
commercial marine diesel engines above
600 kW. We may revisit this approach
after implementing the program to
evaluate whether other remanufactured
marine diesel engines should be
included in the program as well.
A certified marine remanufacture
system must achieve a 25 percent
reduction in PM emissions compared to
the engine’s measured baseline
emissions level (the emission level of
the engine as rebuilt according to the
manufacturer’s specification but before
the installation of the remanufacture
system) without increasing NOX
emissions (within 5 percent). We are not
finalizing a 0.22 g/kW-hr PM cap, as
proposed. The percent reduction is
being adopted because the large range of
engine platforms on existing marine
diesel engines makes the selection of an
effective numeric emission limit
impractical. A more stringent emission
limit may prevent the development of
remanufacture systems for many
engines, while a less stringent limit
could allow manufacturers to certify
remanufacture systems for engines that
already meet the limit without any
additional emission benefits. A
percentage reduction has the advantage
of allowing more engines to participate
in the program while ensuring valid
emission reductions.
We are not adopting the multi-step
approach discussed in the proposal.
This approach, based on the Urban Bus
program, would have entailed setting
standards based on reductions of 60
percent, 40 percent, and 20 percent, and
requiring that a rebuild use the certified
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kit meeting the most stringent of these
three standards if available.
Manufacturers expressed concern that
such a requirement would discourage
the development of remanufacture
systems since they could rapidly
become obsolete. Owners were
concerned that they would be subject to
a moving requirement that would
complicate their engine maintenance
and overhaul schedules and could result
in identical engine models being
required to use different remanufacture
systems. They also were concerned that
such an approach would mean they
would have to use a different system
every time they remanufacture, and the
impacts on engines that are
remanufactured over several
maintenance events. For these reasons,
instead of adopting the multi-step
approach, we are adopting a single
emission reduction requirement. If
several certified systems are available,
we will allow any of them to be used.
However, states may develop incentive
programs to encourage the use of the
certified remanufacture system with the
greatest reduction. Also, we may revisit
the emission level in the future to
determine if it should be modified to
reflect advances in applying new PM
reduction technologies to existing
marine diesel engines.
We expect that this PM reduction will
be met by using incrementally-improved
components that are replaced when an
engine is remanufactured, based on
reduction technologies manufacturers
are already using or will be using to
achieve the Tier 3 PM standards. For
example, a remanufacture system could
reduce PM emissions by using different
fuel injectors or different piston rings to
reduce oil consumption.
Remanufacturing systems may not
adversely affect engine reliability,
durability, or power.
Some engine manufacturers expressed
concern about the potential for
unintended adverse effects on engine
performance, reliability, or durability
that could occur if another entity
develops a remanufacture system for
their engines. They were particularly
concerned about being held responsible
for an emission failure if the
remanufacture system does not perform
as intended, or for an engine failure if
the system causes other engine
components to fail. To address this
concern, the program we are finalizing
requires any person who wishes to
certify a remanufacture system for an
engine not produced by that person to
notify the original engine manufacturer
and request their comments on the
remanufacture system. Any comments
received by the certifier are required to
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be included in the certification
application, as well as a description of
how those comments were addressed.
As we described at proposal, this final
rule includes a cost cap on marine
diesel remanufacture systems of $45,000
per ton of PM reduced, based on the
incremental cost of the remanufacture
system (the cost in excess of what a
rebuild would otherwise cost). This cost
cap is analogous to the reasonable cost
limit in the current locomotive
remanufacturing program and is
intended to ensure that marine
remanufacture systems do not impose
excessively burdensome cost
requirements on vessel owners that are
not justified by the benefits of the
reductions. The $45,000 per ton of PM
reduced is similar to the cost of a
number of mobile source retrofit
programs. This cap includes all costs to
the vessel owner associated with the
remanufacture system beyond those
associated with an engine
remanufactured without a certified
system, such as labor for any special
installation procedures and any
modifications to the vessel or its
operation (e.g., fuel consumption
impacts).
It may not be possible for the certifier
to predict the characteristics of all
vessels that can use the remanufacture
system and therefore provide a
comprehensive estimate of the total
incremental costs of installing the
remanufacture system. Therefore, in
addition to an estimate of the vesselrelated installation costs that would
apply to most vessels, the certifier must
also provide an estimate of the amount
of residual incremental costs that would
be available for installation of the
remanufacture system on a particular
vessel without triggering the $45,000
per ton PM threshold (i.e., the
maximum amount installation may cost
for a particular vessel after the cost of
the remanufacture system is deducted
from the $45,000 maximum cost). This
will guide vessel owners in determining
if the cost of a certified remanufacture
system will exceed the $45,000
threshold for a particular vessel.
We are including a provision that will
allow a vessel owner to request an
exemption from EPA if the vessel owner
can demonstrate to EPA’s satisfaction
that actual installation cost for his or her
vessel will exceed the $45,000 per ton
PM threshold. This may be necessary,
for example, if a vessel with external
keel cooling cannot be modified to
achieve required cooling levels required
by the remanufacture system without
extensive modifications to the vessel
hull. We are also including a small
business exemption as well as a
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financial hardship provision (see
Section IV.A.13(b)(vi and vii)) that
would allow postponing the
requirements for owners who can show
financial hardship.
Marine remanufacture systems can be
certified as soon as this rule goes into
effect. A remanufacture system will be
considered to be available 120 days after
we issue a certificate of conformity for
it or 90 days after we include it on our
list of certified remanufacture systems,
whichever is later. Prior to the end of
that period, a kit will not be considered
to be ‘‘available.’’ This period allows
time for owners to arrange for
remanufacturing with a certified system
once one that applies to the relevant
engine has been certified. Once a marine
remanufacture system is certified, as
evidenced by an EPA-issued certificate
of conformity, it will be considered to
be available until it is withdrawn or the
certificate holder fails to obtain a
certificate of conformity for a
subsequent year. We will maintain a list
of available remanufacture systems and
provide access to this list by posting it
on our website. Owners should consult
the list prior to any particular
remanufacturing event to determine
whether a certified system is available
and therefore whether they are affected
by the program. Uncertified systems
purchased before that date can be used
as long as they are consistent with the
normal parts inventory practices of the
owner or rebuild facility. Stockpiling of
uncertified remanufacture systems to
evade the requirements of the program
is not allowed.
For engines on a rolling rebuild
schedule (i.e., cylinder liners are not
replaced all at once but are replaced in
sets on a schedule of 5 or fewer years,
for example 5 sets of 4 liners for a 20cylinder engine on a 5-year schedule),
the requirement is triggered at the time
the remanufacture system becomes
available, with the engine required to be
in a certified configuration when the
last set of cylinder liners is replaced.
The remanufacturing requirements do
not apply for cylinder-liner
replacements that occurred before the
remanufacture system becomes
available. Any remanufacturing that
occurs after the system is available
needs to use the certified system,
including remanufacturing that occurs
on a rolling schedule over less than five
years following the availability of the
remanufacturing system. If the
components of a certified remanufacture
system are not compatible with the
engine’s current configuration, the
program allows the owner to postpone
the installation of the remanufacture
system until the replacement of the last
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set of cylinder-liners, which would
occur no later than five years after the
availability of the system. At that time,
all engine components must be replaced
according to the certified remanufacture
system requirements.
Initially, we expect marine
remanufacture systems to be certified
for C2 engines that are derived from
certified locomotive remanufacture
systems. Some of these certified
locomotive systems are already used on
C2 marine diesel engines, or can be used
with modification. The new Tier 0+,
Tier 1+ and Tier 2+ certified locomotive
remanufacture systems are likely to be
capable of being used on marine diesel
engines without much additional
development when those certified
locomotive systems become available,
for additional reductions. To encourage
this practice, we are providing a
streamlined certification process for
locomotive systems certified to the new
Tier 0+, Tier 1+, or Tier 2+ standards for
use on C2 engines. The streamlined
certification will also be allowed for
existing Tier 0 locomotive
remanufacture systems (certified under
part 92), but those systems can be used
only on pre-Tier 1 (uncertified) C2
marine engines, and the use of these
existing Tier 0 systems will not be
permitted after systems certified to the
new Tier 0+ (or Tier 1+ if applicable)
locomotive standards are made
available. The streamlined certification
process will require only an engineering
analysis demonstrating that the system
would achieve emission reductions
from marine engines similar to those
from locomotives. The streamlined
certification process will allow
modifications to the previously certified
locomotive system as necessary to
install the system on a C2 marine
engine. If the manufacturer of a
locomotive remanufacture system
chooses to modify that system in a
substantive way, for example to remove
NOX emission controls (because the
marine remanufacture program only
requires PM reductions), then the
system will have to be recertified as a
marine remanufacture system based on
measured values and subject to all of the
other certification requirements of the
marine remanufacture program (see
section IV). We are not providing a
similar streamlined certification process
for C1 marine systems because there are
currently no certified remanufacture
systems for C1-equivalent engines
through our other mobile source
programs.
The program described above is
engine-based in that it assumes that
remanufacture systems will consist of
changes to engine components or
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operational settings. At least one user
asked EPA to consider also allowing
remanufacture systems consisting of the
use of specified fuels or fuel additives.
The program we are adopting will allow
this type of remanufacture system,
subject to the following constraints.
First, the use of a remanufacture
system based on a fuel or fuel additive
will not be mandatory if such a system
is certified. Instead, the use of a fuel or
fuel additive system will be allowed as
an alternative compliance mechanism in
place of an engine-based remanufacture
system. In other words, if an enginebased remanufacture system is certified,
owners of the affected engine models
can either use that engine-based system
or use a fuel or fuel additive system if
one has also been certified; if there is no
certified engine-based system, then
there is no requirement to use the fuel
or fuel additive remanufacture system.
This requirement is necessary because,
in contrast to an engine-based system, a
fuel or fuel additive-based system
requires positive action on the part of
the owner to achieve the emission
reductions. In the case of an enginebased system, the owner installs the
replacement parts at the time of rebuild;
installation of the parts will achieve the
required reductions and there is little
impact on the owner or the vessel’s
operations. In the case of a fuel or fuel
additive system, however, the owner
will be required to use the specified fuel
or fuel additive at all times; if the owner
does not take the required action, the
‘‘system’’ will not be in use. Because a
fuel or fuel additive-based system will
require the owner to do something on a
continuous basis and require additional
recording and recordkeeping, the
success of the system requires a positive
commitment on behalf of the owner/
operator.
Second, the certifier of a
remanufacture system based on a fuel or
fuel additive will be required to show
that use of the fuel or fuel additive
meets the 25 percent PM reduction
based on measured values, without
increasing NOX emissions, for all
engines to which the system will apply.
This will require testing an engine with
and without the use of the specified fuel
or fuel additive. Different engines may
be combined into one engine family for
the purpose of certification, based on
EPA approval.
Third, any fuel or fuel additive for
which certification is sought under the
marine remanufacture program must
first be registered under 40 CFR Part 79,
Registration of Fuels and Fuel
Additives. This is to ensure that the fuel
or fuel additive does not contain
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substances that are otherwise controlled
by EPA.
Fourth, as part of the certification, the
certifier will be required to provide a
sampling procedure that can be used by
EPA or other enforcement authorities to
verify owner compliance onboard and
for enforcement purposes. That
procedure should explain how to detect
if the appropriate level of fuel additive
or if the appropriate fuel type is actually
being used onboard on the basis of a
fuel sample taken from a fuel tank on
the vessel. In addition to being provided
to EPA as part of the certification
process, the certifier will be required to
provide a copy of this procedure to the
purchaser as part of the remanufacture
system package and will be required to
maintain a copy of the procedure on the
internet to facilitate in-field compliance
verification.
Fifth, the remanufacture system will
require a notification to be placed at the
appropriate fill location (either on the
fuel tank inlet in the case of fuels or preblended fuel additives, or as specified
on the engine in the case of fuel
additives not blended in the fuel) that
indicates the engine is outfitted with a
fuel or fuel additive remanufacture
system and that compliant fuel or
additives must be used at all times.
Finally, when an owner agrees to use
a fuel or fuel additive-based
remanufacture system in lieu of an
engine-based system, that owner must
also agree to any recordkeeping
requirements specified in the
certification of that system. These may
include keeping a record of the
purchase of the specified fuel or fuel
additive and, in the case of additives,
the amounts and dates of the additive
use. These requirements must be set out
by the certifier as part of the kit, and the
owner will be deemed to have agreed to
them by affixing a label to the engine or
appropriate fuel or fuel additive inlet
indicating that it is certified with a fuel
or fuel-additive remanufacture system.
If an owner or operator chooses a
certified remanufacture system based on
a particular fuel or fuel additive to meet
these remanufacture requirements, the
failure to use the fuel or fuel additive
would be a violation of 1068.101(b)(1).
Allowing the use of fuel or fuel
additive-based remanufacture systems is
not intended to be a mechanism to
require fuel switching for marine diesel
engines, either to 15 ppm fuel earlier
than required or to distillate from
residual fuel for auxiliary engines on
vessels with Category 3 marine diesel
engines or for those smaller vessels than
may currently use residual fuel in their
C2 main propulsion engines. It is also
not intended to prevent the use of off-
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spec fuel in marine diesel engines. If
there is no certified engine-based
remanufacture system available for an
engine, a fuel or fuel additive-based kit
will not be required to be used even if
one is certified.
EPA is committed to the development
and successful operation of a marine
remanufacture program. We intend to
assess the effectiveness of this program
as early as 2012 to ascertain the extent
to which engine manufacturers are
providing certified remanufacture
systems. If remanufacture systems are
not available or are not in the process
of being developed and certified at that
time for a significant number of engines,
we may consider changes to the
program. As part of that assessment, we
may evaluate whether to include Part 2
of the program described in our
proposal. Part 2 would require the
owner/operator or installers of a marine
diesel engine identified by EPA as a
high-sales volume engine to either use
a certified remanufacture system when
the engine is remanufactured or, if no
system is available, retrofit an emission
reduction technology for the engine that
meets the 25 percent PM reduction, or
repower (replace the engine with a
freshly manufactured engine). Part 2
was intended to create a market for
marine remanufacture systems, to help
ensure their development over the
initial five years of the program.
However, vessel owners were very
concerned that a mandatory repower
program would have the opposite
impact, and would discourage
certification of remanufacture systems
in favor of mandatory repowers due to
the higher value of a replacement engine
compared to a remanufacture system. In
evaluating the effectiveness of the
remanufacture program in the future,
EPA may revisit the need for Part 2, or
something similar, to ensure emission
reductions from the large marine legacy
fleet are occurring in a timely and
effective manner. We may also evaluate
other aspects of the program, including
the criteria that trigger a
remanufacturing event (including the 5year period for incremental
remanufactures), and whether we
should set remanufacture standards for
engines less than 600 kW.
(3) Carbon Monoxide, Hydrocarbon, and
Smoke Standards
We did not propose and are not
setting new standards for CO. Emissions
of CO are typically relatively low in
diesel engines today compared to nondiesel pollution sources. Furthermore,
among diesel application sectors,
locomotives and marine diesel engines
are already subject to relatively stringent
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CO standards in Tier 2—essentially 1.5
and 3.7 g/bhp-hr, respectively,
compared to the current heavy-duty
highway diesel engine CO standard of
15.5 g/bhp-hr. Therefore, the Tier 3 and
Tier 4 CO standards for all locomotives
and marine diesel engines will remain
at current Tier 2 levels and
remanufactured Tier 0, 1 and 2
locomotives will likewise continue to be
subject to the existing CO standards for
each of these tiers. Although we are not
setting more stringent standards for CO
in Tier 4, we note that aftertreatment
devices using precious metal catalysts
that we project will be employed to
meet Tier 4 PM, NOX and HC standards
will provide meaningful reductions in
CO emissions as well.
As discussed in section II, HC
emissions, often characterized as VOCs,
are precursors to ozone formation, and
include compounds that EPA considers
to be air toxics. As with CO, emissions
of HC are typically relatively low in
diesel engines compared to non-diesel
sources. However, in contrast to CO
standards, the HC standard for Tier 2
line-haul locomotives (0.30 g/bhp-hr),
though comparable to HC standards
from other diesel applications in Tier 2
and Tier 3, is more than twice that of
the long-term 0.14 g/bhp-hr standard set
for both the heavy-duty highway 2007
and nonroad Tier 4 programs. For
marine diesel engines, the Tier 2 HC
standard is expressed as part of a
combined NOX+HC standard varying
(by engine size) between 5.4 and 8.2 g/
bhp-hr, which clearly allows for high
HC levels. Our more stringent Tier 3
NOX+HC standards for marine diesel
engines will likely provide some
reduction in HC emissions, but we
expect that the catalyzed exhaust
aftertreatment devices used to meet the
Tier 4 locomotive and marine NOX and
PM standards will concurrently provide
very sizeable reductions in HC
emissions. Therefore, in accordance
with the Clean Air Act section 213
provisions outlined in section I.B(3) of
this preamble, we are applying a 0.14 g/
hp-hr HC standard to locomotives and
marine diesel engines in Tier 4. This
level is the same as that adopted for
highway and nonroad diesel engines
equipped with high-efficiency
aftertreatment.
We are retaining the existing form of
the HC standards through Tier 3. That
is, locomotive and marine HC standards
will remain in the form of total
hydrocarbons (THC), except for gaseousand alcohol-fueled engines (See 40CFR
§ 92.8 and § 94.8). Likewise, the Tier 3
marine NOX+HC standards are based on
THC, except that Tier 3 standards for
less than 75 kW (100 hp) engines are
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based on NMHC, consistent with their
basis in the nonroad engine program.
Tier 4 HC standards are expressed as
NMHC standards, consistent with
aftertreatment-based standards adopted
for highway and nonroad diesel engines.
As for other diesel mobile sources, we
believe that locomotive smoke standards
currently in place are of diminishing
usefulness as PM emissions are reduced
to very low levels, as these low-PM
engines emit very little or no visible
smoke. We are therefore not setting
smoke standards for locomotives
covered under the new 40 CFR Part
1033 created by this final rule, if the
locomotives are certified to a PM family
emission limit (FEL) or standard of 0.05
g/bhp-hr (0.07 g/kW-hr) or lower.
Locomotives certified with PM at higher
levels are subject to smoke standards
equal to those established previously in
Part 92. This allows manufacturers of
locomotives certified to Tier 4 PM (or to
an FEL slightly above Tier 4) to avoid
the unnecessary expense of testing for
smoke. Marine diesel engines currently
have no smoke standards and we are not
setting any in this rule.
Commenters suggested that smoke
testing is superfluous for pre-Tier 4
engines as well, because a properly
maintained engine meeting any tier of
EPA emissions standards will also meet
the smoke standards. Based on the
available information, we remain
unconvinced that this argument is valid
in all cases and we are therefore
retaining the smoke standards for
locomotives with PM FELs above 0.05
g/bhp-hr. However, we do agree that
this relationship generally holds true for
engines designed to emission standards
being set in this rule, and are therefore
waiving the smoke test requirement
from certification, production line, and
in-use testing, unless there is visible
evidence of excessive smoke emissions.
This provides the test cost savings
sought by the manufacturers but retains
the EPA enforcement opportunity if
smoke should become a problem in
engines subject to this program.
C. Are the Standards Feasible?
In this section, we describe the
feasibility of the various emission
control technologies we project will be
used to meet the standards we are
finalizing today. Because of the range of
engines and applications we cover in
this rulemaking and because of the
diversity in technologies that will be
available for them, our standards span a
range of emission levels. We have
identified a number of different
emission control technologies we expect
will be used to meet these standards.
The technologies range from
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incremental improvement of existing
engine components to highly advanced
catalytic exhaust aftertreatment systems
similar to those expected to be used to
control emissions from heavy-duty
diesel trucks and nonroad equipment.
We first describe the feasibility of
emission control technologies we
project will be used to meet the
standards we are finalizing for existing
locomotive and marine engines that are
remanufactured as new (i.e., Tier 0, 1,
2 locomotives and marine diesel engines
>600 kW). We next describe how these
same technologies will be applied to
meet the interim standards for freshly
manufactured engines (i.e., Tier 3). We
conclude this section with a discussion
of catalytic exhaust aftertreatment
technologies projected to be used to
meet our Tier 4 standards. Throughout
this section, we also address many of
the comments submitted by
stakeholders concerning the feasibility,
applicability, performance, and
durability of the emission control
technologies we presented in the Notice
of Proposed Rulemaking (NPRM). For a
more detailed analysis of these
technologies, issues related to their
application to locomotive and marine
diesel engines, and our response to
public comments, we refer you to the
Regulatory Impact Analysis (RIA) and
Summary & Analysis of Comments
documents associated with this
rulemaking.
(1) Emission Control Technologies for
Remanufacture of Existing Locomotives
and Marine Diesel Engines >600 kW
In the locomotive sector, emissions
standards already exist for engines that
are remanufactured as new. Some of
these engines were originally
unregulated (i.e. Tier 0), and others
were originally built to earlier emissions
standards (Tier 1 and Tier 2). This
rulemaking now requires more stringent
standards for these engines whenever
the locomotives are remanufactured as
new. Our remanufactured engine
standards apply to locomotive engines
and marine engines >600 kW that were
originally built as early as 1973.
We project that incremental
improvements to existing engine
components will make it feasible to
meet both our locomotive and marine
remanufactured engine standards for
PM. In many cases, these improvements
have already been implemented on
newly built locomotives to meet our
current locomotive standards. To meet
the more stringent NOX standard for the
locomotive Tier 0+ and Tier 1+
remanufacturing program, we expect
that improvements in fuel system
design, engine calibration and
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optimization of existing after-cooling
systems will be used to reduce NOX
from the current 9.5 g/bhp-hr Tier 0
standard to the tightened Tier 1+
standard for NOX of 7.4 g/bhp-hr. These
are the same technologies used to meet
the current Tier 1 emission standard of
7.4 g/bhp-hr. In essence, locomotive
manufacturers will duplicate current
Tier 1 locomotive NOX and HC emission
solutions and incorporate them into the
portion of the existing Tier 0 fleet able
to accommodate them (i.e. locomotives
manufactured with separate-circuit
cooling systems for intake air and
engine coolant). For older Tier 0
locomotives without separate-circuit
cooling systems, reaching the Tier 1
NOX level will not be possible, and 8.0
g/hp-hr represents the lowest achievable
NOX emission level through the
application of improved fuel system
design.
To meet the more stringent PM
standards for the Tier 0+, 1+, and 2+
locomotive and marine remanufacturing
programs (as well as the new locomotive
Tier 3 interim standards), we expect that
lubricating oil consumption control
technologies will be implemented. A
significant fraction of the PM in today’s
medium-speed locomotive and
locomotive-based marine engines is
comprised of lubricating oil.129 Engine
design changes which reduce oil
consumption also reduce the volatile
organic fraction of the engine-out PM.
Whether oil consumption is reduced
through improvements in piston ringpack design, improved closed crankcase
ventilation systems, or a combination of
both, lower PM emissions will result.
We believe that use of existing low-oilconsumption piston ring-pack designs—
in conjunction with improvements to
closed crankcase ventilation systems—
can provide the significant, near-term
PM reductions required for these
remanufacturing programs. These PMreducing technologies can be applied to
all medium-speed locomotive and
locomotive-based marine engines—
including those built as far back as
1973.
For the remanufacture of locomotiveand nonroad-based marine engines >600
kW, we believe that similar
improvements to piston ring-pack
designs, as well as turbocharger, fuel
system, and closed crankcase
ventilation system improvements can
achieve the 25 percent PM reduction
required in this program without the use
of exhaust aftertreatment devices.
129 Smith, B., Osborne, D., Fritz, S., ‘‘AAR
Locomotive Emissions Testing 2006 Final Report,’’
Association of American Railroads, Document #LA–
023.
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Turbocharger designs which increase
engine airflow or charge air cooling
system enhancements which reduce
intake air temperatures can reduce PM
levels. Fuel system changes such as
increased injection pressure or
improved injector tip design can
enhance fuel atomization, improving
combustion efficiency and reducing soot
PM. Any combination of these
improvements—or other technologies
which achieve the 25 percent PM
reduction—can become part of a
certified marine remanufacture kit.
We believe that some fraction of the
remanufacturing systems for
locomotives can be developed and
certified as early as this year, so we are
requiring the usage of the new Tier 0+,
Tier 1+ and Tier 2+ emission control
systems as soon as they are available.
However, we estimate that it will take
approximately 2 years to complete the
development and certification process
for all of the Tier 0+ and Tier 1+
emission control systems, so full
implementation of the Tier 0+ and Tier
1+ remanufactured engine standards is
not anticipated until it is required in
2010. We base this lead time on the
types of technology that we expect to be
implemented and on the amount of lead
time locomotive manufacturers needed
to certify similar systems for our current
remanufacturing program. The lead time
required to implement the design
changes necessary to meet the Tier 3
and remanufactured Tier 2 locomotive
PM emission standards led to an
implementation date of 2012 for new
Tier 3 engines and 2013 for
remanufactured Tier 2 engines. These
engine changes include further
improvements to ring pack designs
(especially for two-stroke engines) and
the implementation of high efficiency
crankcase ventilation systems, which
are described and illustrated in detail in
Chapter 4 of the RIA.
(2) Emission Control Technologies for
New Tier 3 Locomotive and Marine
Diesel Engines
The new Tier 3 locomotive and
marine diesel engine standards require
PM reductions relative to current Tier 2
levels. Based upon our on-highway and
nonroad clean diesel experience, we
expect that the introduction of ULSD
fuel into the locomotive and marine
sectors will reduce sulfate PM formation
and assist in meeting the PM standards
for locomotives (both remanufactured
Tier 2 and new Tier 3) and new marine
diesel engines. We believe that the
combination of reduced sulfate PM and
incremental design changes that bring
oil and crankcase emission control to
near Tier 3 nonroad or 2007 heavy-duty
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on-highway levels can provide at least
a 50 percent reduction in PM emissions.
For Tier 3 marine diesel engines
(which are, in almost all instances, a
derivative of land-based nonroad and
locomotive engines), the technologies
and design changes needed to meet the
more stringent NOX and PM standards
are already being developed for nonroad
Tier 4 applications. In order to meet our
nonroad Tier 4 emission levels, these
engines, in the years before 2012, will
see significant base engine
improvements designed to reduce
engine-out emissions. For details on the
design, calibration, and hardware
changes we expect will be used to meet
the Tier 3 standards for lower
horsepower marine engines, we refer
you to our nonroad Tier 4
rulemaking.130 For example, we expect
that marine engines will utilize highpressure, common-rail fuel injection
systems or improvements in unit
injector design. When such fuel system
improvements are used in conjunction
with engine mapping and calibration
optimization, the marine Tier 3 diesel
engine standards can be met. In the case
of locomotive-based marine engines, we
expect that manufacturers will transfer
the technologies used to meet
locomotive standards to the marine
engine designs.
The 2009 Tier 3 start date for marine
engines <75 kW constitutes a special
case. We proposed this very early start
date, matched with standard levels
equal to the nonroad engine Tier 4
standard levels that take effect in 2008,
based on our assessment that these
engines are close derivatives of the
nonroad engines on which they are
based—in some cases, with no
substantive modifications. The 2009
start date accounts for time needed to
make the necessary modifications,
prepare for and conduct the certification
process, and deal with the large overall
workload burden for diesel engine
manufacturers. Although the
manufacturers commented that this is a
very aggressive schedule, at the limits of
feasibility, they did not refute our
assessment. Their objections to
implementation of the not-to-exceed
(NTE) standard on the same schedule,
and our response, are discussed in
section IV.A(3).
Because all of the aforementioned
technologies to reduce NOX and PM
emissions can be developed for
production, certified, and introduced
into the marine engine sector without
130 ‘‘Final Regulatory Impact Analysis: Control of
Emissions from Nonroad Diesel Engines,’’ EPA420–
R–04–007, May 2004, Docket EPA–HQ–OAR–2003–
0012. The RIA is also available online at https://
epa.gov/nonroad-diesel/2004fr/420r04007.pdf.
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extended lead-time, we believe these
technologies can be implemented for
some engines as early as 2009, and for
all engines by 2014, on a schedule that
very closely follows the nonroad Tier 4
engine changes.
(3) Catalytic Exhaust Aftertreatment
Technologies for Tier 4 Locomotive and
Marine Engines
For marine diesel engines in
commercial service that are greater than
600 kW and for all locomotives, we are
setting stringent Tier 4 standards based
on the use of advanced catalytic exhaust
aftertreatment systems to control both
PM and NOX emissions. There are four
main issues to address when analyzing
the application of this technology to
these new sources: The efficacy of the
fundamental catalyst technology in
terms of the percent reduction in
emissions given certain engine
conditions such as exhaust temperature;
its appropriateness in terms of
packaging; its long-term durability; and
whether the technology significantly
impacts an industry’s supply chain
infrastructure—especially with respect
to supplying urea reductant for NOX
aftertreatment on locomotives and
marine vessels. We have carefully
examined these points, and based upon
our analysis (detailed in Chapter 4 of
the RIA), we have identified robust PM
and NOX catalytic exhaust
aftertreatment systems that are suitable
for locomotives and marine engines that
also pose a manageable impact on the
rail and marine industries’
infrastructure.
(a) Catalytic PM Emission Control
Technology
The most effective exhaust
aftertreatment used for diesel PM
emission control is the diesel particulate
filter (DPF). In Europe, more than one
million light-duty diesel passenger cars
are OEM-equipped with DPF systems,
and worldwide, over 200,000 DPF
retrofits to diesel engines have been
completed.131 Broad application of
catalyzed diesel particulate filter (CDPF)
systems with greater than 90 percent PM
control began with the successful
introduction of 2007 model year heavyduty diesel trucks in the United States.
These systems use a combination of
passive and active soot regeneration
strategies. CDPF systems utilizing metal
substrates are a further development
that balances a degree of elemental
carbon soot control with reduced
131 ‘‘Diesel Particulate Filter Maintenance:
Current Practices and Experience’’, Manufacturers
of Emission Controls Association, June 2005, online
at https://meca.org/galleries/default-file/
Filter_Maintenance_White_Paper_605_final.pdf.
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backpressure, improved ability of the
trap to clear oil ash, greater design
freedom regarding filter size/shape, and
greater system robustness. Metal-CDPFs
were initially introduced as passiveregeneration retrofit technologies for
diesel engines designed to achieve
approximately 60 percent control of PM
emissions. Recent data from
development of these systems for Euro4 truck applications has shown that
metal-CDPF trapping efficiency for
elemental carbon PM can exceed 70
percent for engines with inherently low
elemental carbon emissions.132
Data from locomotive testing confirms
a relatively low elemental carbon
fraction and relatively high organic
fraction for PM emissions from mediumspeed Tier 2 locomotive engines.133 The
use of an oxidizing catalyst with
platinum group metals (PGM) coated
directly to the CPDF combined with a
diesel oxidation catalyst (DOC) mounted
upstream of the CDPF will provide 95
percent or greater removal of HC,
including the semi-volatile organic
compounds that contribute to PM. Such
systems will reduce overall PM
emissions from a locomotive or marine
diesel engine by approximately 90
percent from today’s levels.
We believe that locomotive and
marine diesel engine manufacturers will
benefit from the extensive development
taking place to implement DPF
technologies in advance of the heavyduty truck and nonroad PM standards in
Europe and the United States. Given the
steady-state operating characteristics of
locomotive and marine engines, DPF
regeneration strategies will certainly be
capable of precisely controlling PM
under all conditions and passively
regenerating whenever the exhaust gas
temperature is >250 °C. Therefore, we
believe that the Tier 4 PM standards we
are adopting for locomotive and marine
diesel engines are technologically
feasible. And given the level of activity
in the on-highway and nonroad sectors
to implement DPF technology, we have
concluded that our implementation
dates for locomotive and marine diesel
engines are appropriate and achievable.
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(b) Catalytic NOX Emission Control
Technology
We have analyzed a variety of
technologies available for NOX
reduction to determine their
applicability to diesel engines in the
132 Jacob, E., Laemmerman, R., Pappenheimer, A.,
¨
Rothe, D. ‘‘Exhaust Gas Aftertreatment System for
Euro 4 Heavy-duty Engines’’, MTZ, June, 2006.
133 Smith, B., Osborne, D., Fritz, S. ‘‘AAR
Locomotive Emissions Testing 2006 Final Report’’
Association of American Railroads, Document #LA–
023.
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locomotive and marine sectors. As
described in more detail in Chapter 4 of
the RIA, we expect locomotive and
marine diesel engine manufacturers will
choose to use Selective Catalytic
Reduction (SCR) to comply with our
new standards. SCR is a commonly-used
aftertreatment device for meeting
stricter NOX emissions standards in
diesel applications worldwide.
Stationary power plants fueled with
coal, diesel, and natural gas have used
SCR for three decades as a means of
controlling NOX emissions, and
currently European heavy-duty truck
manufacturers are using this technology
to meet Euro 5 emissions limits. To a
lesser extent, SCR has been introduced
on diesel engines in the U.S. market, but
the applications have been largely
limited to ferry boats and stationary
electrical power generation
demonstration projects in California and
several of the Northeast states. However,
several heavy-duty truck engine
manufacturers have indicated that they
will use SCR technology by 2010, when
100 percent of the heavy-duty diesel
trucks are required to meet the NOX
limits of the 2007 heavy-duty highway
rule.134, 135 Providing comment on our
NPRM, locomotive and marine diesel
engine manufacturers confirm that they
expect to use urea-SCR catalyst systems
to comply with our Tier 4 standards.
While other promising NOX-reducing
technologies such as lean NOX catalysts,
NOX adsorbers, and advanced
combustion control continue to be
developed (and may be viable
approaches to the standards we are
setting today), our analysis assumes that
SCR will be the Tier 4 NOX technology
of choice in the locomotive and marine
diesel engine sectors.
An SCR catalyst supports the
chemical reactions which reduce
nitrogen oxides in the exhaust stream to
elemental nitrogen (N2) and water by
using ammonia (NH3) as the reducing
agent. The most-common method for
supplying ammonia to the SCR catalyst
is to inject an aqueous urea-water
solution into the exhaust stream. In the
presence of high-temperature exhaust
gasses (>250 °C), the urea hydrolyzes to
form NH3 and CO2. The NH3 is stored
on the surface of the SCR catalyst where
it is used to complete the NOXreduction reaction. In theory, it is
134 ‘‘Review of SCR Technologies for Diesel
Emission Control: European Experience and
Worldwide Perspectives,’’ presented by Dr.
Emmanuel Joubert, 10th DEER Conference, July
2004.
135 Lambert, C., ‘‘Technical Advantages of Urea
SCR for Light-Duty and Heavy-Duty Diesel Vehicle
Applications,’’ SEA Technical Paper 2004–01–1292,
2004.
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25137
possible to achieve 100 percent NOX
conversion if the NH3-to-NOX ratio (a) is
1:1 and the space velocity within the
catalyst is not excessive. However, given
the space limitations in packaging
exhaust aftertreatment devices in mobile
applications, an a of 0.85–1.0 is often
used to balance the need for high NOX
conversion rates against the potential for
NH3 slip (where NH3 passes through the
catalyst unreacted). The urea dosing
strategy and the desired a are dependent
on the conditions present in the exhaust
gas; namely temperature and the
quantity of NOX present (which can be
determined by engine mapping,
temperature sensors, and NOX sensors).
Overall NOX conversion efficiency,
especially under low-temperature
exhaust gas conditions, can be improved
by controlling the ratio of two NOX
species within the exhaust gas; NO2 and
NO. This can be accomplished through
use of an oxidation catalyst upstream of
the SCR catalyst to promote the
conversion of NO to NO2. The physical
size and catalyst formulation of the
oxidation catalyst are the principal
factors that control the NO2-to-NO ratio,
and by extension, improve the lowtemperature performance of the SCR
catalyst.
Recent studies have shown that SCR
systems are capable of providing well in
excess of 80 percent NOX reduction
efficiency in high-power, diesel
applications.136, 137, 138 SCR catalysts can
achieve significant NOX reduction
throughout much of the exhaust gas
temperature operating range observed in
locomotive and marine applications.
Collaborative research and development
activities between diesel engine
manufacturers, truck manufacturers,
and SCR catalyst suppliers have also
shown that SCR is a mature, costeffective solution for NOX reduction on
diesel engines in other mobile sources.
While many of the published studies
have focused on highway truck
applications, similar trends, operational
characteristics, and NOX reduction
efficiencies have been reported for
marine and stationary applications as
well.139 Given the preponderance of
studies and data—and our analysis
summarized here and detailed in
Chapter 4 of the RIA—we have
136 Walker, A.P. et al., ‘‘The Development and InField Demonstration of Highly Durable SCR
Catalyst Systems,’’ SAE 2004–01–1289.
137 Conway, R. et al., ‘‘Combined SCR and DPF
Technology for Heavy Duty Diesel Retrofit,’’ SAE
Technical Paper 2005–01–1862, 2005.
138 ‘‘The Development and On-Road Performance
and Durability of the Four-Way Emission Control
SCRTTM System,’’ presented by Andy Walker, 9th
DEER Conference, August 28, 2003.
139 Telephone conversation with Gary Keefe,
Argillon, June 6, 2006.
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concluded that this technology is
appropriate for locomotive and marine
diesel applications. Furthermore,
locomotive and marine diesel engine
manufacturers will benefit from the
extensive development taking place to
implement SCR technologies in advance
of the heavy-duty truck NOX standards
in Europe and the U.S. The urea dosing
systems for SCR, already in widespread
use across many different diesel
applications, are expected to become
more refined, robust, and reliable in
advance of our Tier 4 locomotive and
marine standards. Given the
predominately steady-state operating
characteristics of locomotive and marine
engines, SCR NOX control strategies will
certainly be capable of precisely
controlling NOX under all conditions
whenever the exhaust gas temperature is
greater than 250 °C.
To ensure that we have the most upto-date information on urea-SCR NOX
technologies and their application to
locomotive and marine engines, we
have met with a number of locomotive
and marine engine manufacturers, as
well as manufacturers of catalytic NOX
emission control systems. Through our
discussions we have learned that some
engine manufacturers perceive some
risk regarding urea injection accuracy
and long-term catalyst durability, both
of which could result in either less
efficient NOX reduction or ammonia
emissions. Comments on our NPRM,
submitted by the Manufacturers of
Emission Controls Association (MECA),
provided additional information on the
issues of urea dosing accuracy, catalyst
durability, and system performance and
their comments are consistent with our
own analysis that urea-SCR technology
can provide durable control of NOX
emissions. We have carefully
investigated these issues for other diesel
applications and conclude that precise
urea injection systems and durable
catalysts already exist and have been
applied to urea-SCR NOX emission
control systems which are similar to
those that we expect to be implemented
in locomotive and marine applications.
Urea injection systems applied to onhighway diesel trucks and diesel
electric power generators already ensure
the precise injection of urea, and these
applications have similar—if not more
dynamic—engine operation as
compared to locomotive and marine
engine operation. To ensure precise urea
injection across all engine operating
conditions, these systems utilize NOX
sensors to maintain closed-loop
feedback control of urea injection. These
NOX-sensor-based feedback control
systems are similar to oxygen sensorbased systems that are used with
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catalytic converters on virtually every
gasoline vehicle on the road today.
These systems, already developed for
many diesel engines, are directly
applicable to locomotive and marine
engines as well.
(c) Durability of Catalytic PM and NOX
Emission Control Technology
Published studies indicate that SCR
systems will experience very little
deterioration in NOX conversion
throughout the life-cycle of a diesel
engine.140, 141 The principal mechanism
of deterioration in an SCR catalyst is
thermal sintering—the loss of catalyst
surface area due to the melting and
growth of active catalyst sites under
high-temperature conditions (as the
active sites melt and combine, the total
number of active sites at which catalysis
can occur is reduced). This effect can be
minimized by design of the SCR catalyst
washcoat and substrate for the exhaust
gas temperature window in which it
will operate. Several commenters noted
that locomotives are subject to consist
operation in tunnels, which results in
elevated exhaust gas temperatures.
Further, they speculated that these
elevated exhaust temperatures could
reach 700 °C—a temperature that could
lead to deterioration of catalyst
performance over the useful life of a
locomotive. To investigate this scenario,
EPA conducted a study (in cooperation
with locomotive manufacturers and the
railroads) in August, 2007 on Union
Pacific’s Norden tunnel system
(between Sparks, NV and Roseville,
CA).142 We determined that the peak,
post-turbine exhaust gas temperature
observed in the 2 trailing units of a 4unit lead consist was only 560 °C. In
light of this new information, we are
more confident that catalytic
aftertreatment devices will be both
effective and durable when used in
locomotive service.
Another mechanism for catalyst
deterioration is chemical poisoning—
the plugging and/or chemical deactivation of active catalytic sites.
Phosphorus from the engine oil and
sulfur from diesel fuel are the primary
components in the exhaust stream
140 Conway, R. et al., ‘‘NO and PM Reduction
X
Using Combined SCR and DPF Technology in
Heavy Duty Diesel Applications,’’ SAE Technical
Paper 2005–01–3548, 2005.
141 Searles, R.A., et al., ‘‘Investigation of the
Feasibility of Achieving EURO V Heavy-Duty
Emission Limits with Advanced Emission Control
Systems,’’ 2007 AECC Conference—Belgium, Paper
Code: F02E310.
142 ‘‘Locomotive Exhaust Temperatures During
High Altitude Tunnel Operation In Donner Pass,’’
U.S. EPA, August 29, 2007. This document is
available in Docket EPA–HQ–OAR–2003–0190–
0736.
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which can de-activate a catalytic site.
The risk of catalyst deterioration due to
sulfur poisoning will be all but
eliminated with the 2012
implementation of ULSD fuel (<15 ppm
S) for locomotive and marine
applications. Locomotive and marine
operators will already have several years
of experience running ULSD fuel by the
time NOX aftertreatment technology is
required. Catalyst deterioration due to
chemical poisoning can also be reduced
through the use of an engine oil with
lower levels of sulfated ash,
phosphorous, and sulfur (commonly
referred to as ‘‘low-SAPS’’ oil). Such an
oil formulation, designed for use in
2007 DPF- and DOC-equipped onhighway, heavy-duty engines was
introduced in October 2006 and is
specified by the American Petroleum
Institute (API) as ‘‘CJ–4.’’ 143 This
specification has new and/or lower
limits on the amount of sulfated ash,
phosphorous, and sulfur an oil may
contain and was developed specifically
for 2007 on-highway engines equipped
with exhaust aftertreatment
technologies running on ULSD fuel.
Previous oil formulations for heavyduty, on-highway engines, such as API
CI–4, did not specify a limit for sulfur
content, and allowed higher levels of
phosphorous (0.14% vs. 0.12%) and ash
(1.2∼1.5% vs. 1.0%) content.144
The migration of low-SAPS engine oil
properties to future locomotive and
marine oil formulations—while
beneficial and directionally helpful in
regards to the durability, performance,
and maintenance of the exhaust
aftertreatment components we
reference—does not affect our feasibility
analysis. European truck and marine
applications have shown that SCR is a
durable technology even without using
a low-SAPs oil formulation. One
commenter suggested that these newer,
low-SAPS oil formulations, developed
for use in on-highway and nonroad
diesel engines, may not be appropriate
for locomotive or marine applications.
While we acknowledge that the exact oil
formulation for locomotive and marine
applications using ULSD fuel is not
known today, we do believe that there
is adequate time to develop an
appropriate oil formulation. For
example, in the State of California, all
143 ‘‘API CJ–4 Performance Specifications,’’
American Petroleum Institute, online at https://
apicj-4.org/performance_spec.html. This document
is available in Docket EPA–HQ–OAR–2003–0190–
0738.
144 ‘‘CJ–4 Performance Specification: Frequently
Asked Questions,’’ Lubrizol, online at https://
www.lubrizol.com/cj-4/faq.asp. This document is
available in Docket EPA–HQ–OAR–2003–0190–
0741.
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intra-state locomotives, marine vessels
(in the SCAQMD), and nonroad engines
have been operating with ULSD fuel
since June, 2006—so there should
already be field data/experience
available today to begin developing an
oil formulation for ULSD in advance of
the implementation date for
aftertreatment-forcing standards. In
addition, the nonroad sector will have
transitioned to ULSD fuel nationwide by
June, 2010, followed by the locomotive
sector in June, 2012—again, leaving
ample time to develop an oil
formulation which does not contain any
more sulphated-ash than necessary to
neutralize crankcase acids.
Thermal cycling, mechanical
vibration, and shock loads are all factors
which can affect the mechanical
durability of exhaust system
components. The stresses applied to the
aftertreatment devices by these factors
can be managed through the selection of
proper materials and the design of
support and mounting structures which
are capable of withstanding the shock
and vibration levels present in
locomotive and marine applications.
One commenter to our NPRM stated that
shock loading for a locomotive catalyst
is estimated to be 10–12 g. This level of
shock loading is consistent with the
levels that catalyst substrate
manufacturers, catalyst canners, and
exhaust system manufacturers are
currently designing to (for OEM
aftertreatment systems and components
subject to the durability requirements of
on-highway, marine, and nonroad
applications). Nonroad applications
such as logging equipment are subject to
shock loads in excess of 10 g and onhighway applications can exceed 30 g
(with some OEM applications specifying
a 75 g shock load requirement).145 In
addition, the American Bureau of
Shipping (ABS) specification for
exhaust manifolds on diesel engines
states that these parts may need to
withstand vibration levels as high as
±10 g at 600 °C for 90 minutes.146 Given
these examples of shock and vibration
requirements for today’s nonroad, onhighway, and marine environments, we
believe that appropriate support
structures can be designed and
developed for the aftertreatment devices
we expect to be used on Tier 4
locomotives.
145 Correspondence from Adam Kotrba of
Tenneco. This document is available in Docket
EPA–HQ–OAR–2003–0190–0742.
146 ‘‘ABS Rules for Building and Classing—Steel
Vessels Under 90 Meters (295 Feet) In Length,’’ Part
4—Vessel Systems and Machinery, American
Bureau of Shipping, 2006.
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25139
(d) Packaging of Catalytic PM and NOX
Emission Control Technologies
Locomotive manufacturers will need
to design the exhaust system
components to accommodate the
aftertreatment system. Our analysis,
detailed in the RIA, shows that the
packaging requirements for the
aftertreatment system are such that they
can be accommodated within the
envelope defined by the Association of
American Railroads (AAR) Plate ‘‘L’’
clearance diagram for freight
locomotives.147 The typical volume
required for the SCR catalyst and postSCR ammonia slip catalyst for Euro V
and U.S. 2010 heavy-duty truck
applications is approximately 2 times
the engine displacement, and the
upstream DOC/CDPF volume is
approximately 1–1.5 times the engine
displacement. Due to the longer useful
life and maintenance intervals required
for locomotive applications, we estimate
that the SCR catalyst volume will be
sized at approximately 2.5 times the
engine displacement, and the combined
DOC/CDPF volume will be
approximately 1.7 times the engine
displacement. For a typical locomotive
engine with 6 ft3 of total cylinder
displacement, the volume requirement
for the aftertreatment components alone
would be approximately 25 ft3 (of the 80
ft3 estimated to be available for
packaging these components and their
associated ducts/hardware above the
engine).
EPA engineers have examined Tier 2
EMD and GE line-haul locomotives and
acknowledge that packaging the
necessary aftertreatment components
will be a difficult task. However, this
task should not be more difficult (and
will quite likely less so) than the
packaging challenges faced by nonroad
and on-highway applications. Given the
space available on today’s locomotives,
we feel that packaging catalytic PM and
NOX emission control technologies
onboard locomotives may be less
challenging than packaging similar
technologies onboard other mobile
sources (such as light-duty vehicles,
heavy-duty trucks, and nonroad
equipment). Given that similar exhaust
systems are either already implemented
onboard these vehicles or will be
implemented on these vehicles years
before similar systems would be
required onboard locomotives and
marine vessels, we have concluded that
any packaging issues will be
successfully addressed early in the
locomotive and marine vessel design
process. Our analysis concludes that
there is adequate space to package these
components, as well as their associated
ducts, transitions, and urea/exhaust
mixing devices. This conclusion also
applies to new switcher locomotives as
well, which while being shorter in
length than line-haul locomotives, are
also equipped with smaller, lesspowerful engines—resulting in smaller
volume requirements for the
aftertreatment components.
For commercial vessels which use
marine diesel engines greater than 600
kW, we expect these vessels will be
designed to accommodate the exhaust
system components engine
manufacturers specify as necessary to
meet the new standards. Our
discussions with marine architects and
engineers, along with our review of
vessel characteristics, leads us to
conclude that for commercial marine
vessels, adequate engine room space can
be made available to package
aftertreatment components. Packaging of
these components, and analyzing their
mass/placement effect on vessel
characteristics, will become part of
design process undertaken by marine
architecture firms.148
We did determine, however, that for
recreational vessels and for vessels
equipped with engines less than 600
kW, catalytic PM and NOX exhaust
aftertreatment systems were less
practical from a packaging standpoint
than for the larger, commercially
operated vessels. We have identified
catalytic emission control systems that
would significantly reduce emissions
from these smaller vessels. However,
after taking into consideration costs,
energy, safety, and other relevant
factors, we found a number of reasons,
detailed in the RIA, to not adopt any
new exhaust aftertreatment-forcing
standards at this time on these smaller
vessels. One reason is that most of these
vessels use seawater-cooled exhaust
systems—and even seawater injection
into their exhaust systems—to cool
engine exhaust gases and prevent the
overheating materials such as a
fiberglass hull. This current practice of
cooling and seawater injection could
reduce the effectiveness of catalytic
exhaust aftertreatment systems. This is
significantly more challenging than for
gasoline catalyst systems due to much
larger relative catalyst sizes and cooler
exhaust temperatures typical of diesel
engines. In addition, because of these
vessels’ small size and their typical
operation by planing high on the surface
147 ‘‘AAR Manual of Standards and
Recommended Practices,’’ Standard S–5510,
Association of American Railroads.
148 Telephone conversation between Brian King,
Elliot Bay Design Group, and Brian Nelson, EPA,
July 24, 2006.
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of the water, catalytic exhaust
aftertreatment systems pose several
significant packaging and weight
challenges. These challenges could be
addressed by the use of lightweight hull
and superstructure materials. But any
solution which employs new,
lightweight hull and superstructure
materials would have to be developed,
tested and approved by classifying
organizations prior to their application
on vessels using catalytic exhaust
aftertreatment systems. Taken together,
these factors led us to conclude that it
is not prudent to set aftertreatmentforcing emission standards for marine
diesel engines below 600 kW at this
time.
(e) Infrastructure Impacts of Catalytic
PM and NOX Emission Control
Technologies
For PM trap technology the rail and
marine industries will experience
minimal impacts on their
infrastructures. Since PM trap
technology relies on no separate
reductant, any infrastructure impacts
will be limited to some minor changes
in maintenance practices and
equipment at maintenance facilities.
Such maintenance will be limited to the
infrequent removal of ash buildup from
within a PM trap. This type of
maintenance may require that
maintenance facilities periodically
remove PM traps for ash cleaning and
may involve the use of a crane or other
lifting device. We understand that much
of this kind of infrastructure already
exists for other locomotive and marine
engine maintenance practices. We have
toured shipyards and locomotive
maintenance facilities at rail
switchyards, and we observed that such
facilities are generally already adequate
for any required PM trap removal and
maintenance.
We do expect some impact on the
railroad and marine sectors to
accommodate the use of a separate
reductant for use in a NOX SCR system.
For light-duty, heavy-duty, and nonroad
applications, the commonly preferred
reductant in an SCR system has been a
32.5 percent urea-water solution. The
32.5 percent solution, also known as the
‘‘eutectic’’ concentration, provides the
lowest freezing point (¥11 °C or 12 °F)
and ensures that the ratio of urea-towater will not change when the solution
begins to freeze.149 Heated urea storage
tanks and insulation of the urea dosing
hardware onboard the locomotive (urea
storage tank, pump, and lines) may be
149 Miller,
W. et al., ‘‘The Development of UreaSCR Technology for US Heavy Duty Trucks,’’ SAE
Technical Paper 2000–01–0190, 2000.
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necessary to prevent freeze-up in
northern climates. Locomotives and
marine vessels are commonly refueled
from large, centralized fuel storage
tanks, tanker trucks, or tenders with
long-term purchase agreements. Urea
suppliers will be able to distribute urea
to the locomotive and marine markets in
a similar manner, or they may choose to
employ multi-compartment diesel fuel/
urea tanker trucks for delivery of both
products simultaneously. The frequency
that urea will need to be replenished is
dependent on many factors; urea storage
capacity, engine duty-cycle, and
expected urea dosing rate for each
application. We expect that locomotive
manufacturers and marine vessel
designers will size the urea storage
tanks appropriate to the usage factors for
each application plus some margin-ofsafety (to reduce the probability that an
engine will be operated without urea).
Discussions concerning the urea
infrastructure in North America and
specifications for an emissions-grade
urea solution are now under way
amongst light- and heavy-duty onhighway diesel stakeholders.
Although an infrastructure for
widespread transportation, storage, and
dispensing of SCR-grade urea does not
currently exist in the U.S., the affected
stakeholders in the light- and heavyduty on-highway and nonroad diesel
sectors are expected to follow the
European model, where diesel engine/
truck manufacturers and fuel refiners/
distributors have formed a collaborative
working group known as ‘‘AdBlue.’’ The
goal of the AdBlue organization is to
resolve potential problems with the
supply, handling, and distribution of
urea and to establish standards for
product purity.150 With regard to urea
production capacity, the U.S. has morethan-sufficient capacity to meet the
additional needs of the rail and marine
industries. For example, in 2003, the
total diesel fuel consumption for Class
I railroads was approximately 3.8 billion
gallons.151 If 100 percent of the Class I
locomotive fleet were equipped with
SCR catalysts, approximately 190
million gallons-per-year of 32.5 percent
urea-water solution would be
required.152 It is estimated that 190
million gallons of urea solution would
require 0.28 million tons of dry urea (1
150 ‘‘Ensuring the Availability and Reliability of
Urea Dosing for On-Road and Non-Road,’’ presented
by Glenn Barton, Terra Corp., 9th DEER Conference,
August 28, 2003.
151 ‘‘National Transportation Statistics—2004,’’
Table 4–5, U.S. Bureau of Transportation Statistics.
152 Assuming the dosing rate of 32.5 percent ureawater solution is 5 percent of the total fuel
consumed; 3.8 billion gallons of diesel fuel * 0.05
= 190 million gallons of urea-water solution.
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ton dry urea is needed to produce 667
gallons of 32.5 percent urea-water
solution). Currently, the U.S. consumes
14.7 million tons of ammonia resources
per year, and relies on imports for 41
percent of that total (of which, urea is
the principal derivative). In 2005
domestic ammonia producers operated
their plants at 66 percent of rated
capacity, resulting in 4.5 million tons of
reserve production capacity.153 In the
very long-term situation above, where
100 percent of the locomotive fleet
required urea, only 6.2 percent of the
reserve domestic capacity would be
needed to satisfy the additional
demand. A similar analysis for the
marine industry, with a yearly diesel
fuel consumption of 2.2 billion gallons
per year, would not significantly impact
the urea demand-to-reserve capacity
equation. Since the rate at which ureaSCR technology is introduced to the
railroad and marine markets will be
gradual—and the reserve urea
production capacity is more-thanadequate to meet the expected demand
from all diesel markets in the 2017
timeframe—EPA does not project any
urea cost or supply issues, beyond the
costs estimated in the RIA, will result
from implementing the Tier 4 standards.
(f) Unregulated Pollutants
There is potential for the formation of
unregulated pollutants of significant
concern to EPA any time engine
technologies change, including when
new emission control technologies are
added. Some examples of these
unregulated pollutants include N2O and
ammonia (NH3). In addition, failure to
dose urea in an SCR system while
operating under load may cause
elevated NO2 emissions. Similarly, use
of a CDPF that produces NO2 in excess
of what is needed for passive
regeneration—and operated without a
downstream SCR system—may lead to
elevated NO2 emissions. Such increased
NO2 emissions could be a concern for
operation in enclosed environments
such as locomotive operation in
minimally ventilated or unventilated
tunnels. Similarly, use of NOX reduction
catalysts with poor selectivity could
result in elevated N2O emissions. An
aggressive urea dosing strategy within
an SCR system (for high levels of NOX
control) without a properly designed/
calibrated feedback control system,
ammonia slip catalyst, or adequate
exhaust/urea mixing could also result in
elevated ammonia (NH3) emissions.
153 ‘‘Mineral Commodity Summaries 2006,’’ page
118, U.S. Geological Survey, online at
www.minerals.usgs.gov/minerals/pubs/mcs/
mcs2006.pdf.
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These NH3 emissions, which can be
minimized through the use of closedloop feedback and control of urea
injection, can be all-but-eliminated
through use of an oxidation catalyst
downstream of the SCR catalyst. Such
catalysts, commonly referred to as ‘‘slip
catalysts,’’ are in use today and have
been shown to be highly effective at
eliminating ammonia emissions.154
The issue of NH3 emissions (or
ammonia slip) was raised by several
commenters, with claims that excessive
NH3 emissions are ‘‘inevitable’’, and
may reach 25 ppm during steady-state
operation and 100 ppm during transient
operation. We have assessed this issue
and concluded that a properly-designed
slip catalyst, with good selectivity to
nitrogen (N2), can convert most of the
excess NH3 released from the SCR
catalyst into N2 and water. Recent
studies by Johnson Matthey and the
Association for Emissions Control by
Catalyst (AECC) have shown that an
aged SCR system equipped with a slip
catalyst can achieve tailpipe NH3 levels
of less of than 10 ppm when tested on
the European Stationary Cycle (ESC)
and European Transient Cycle
(ETC).154, 155 The SCR system in the
Johnson Matthey study was aged on a
cycle which included 400 hours of hightemperature operation at 650 °C (to
simulate active DPF regeneration
events). Our analysis of the locomotive
engine operating conditions presumes a
maximum, post-turbine exhaust
temperature of 560 °C. This
presumption is based on
implementation of a ‘‘passive’’ DPF
regeneration approach (in which NO2
created by the oxidation catalyst is
sufficient to oxidize trapped soot) and
our own testing of locomotives during
operation in non-ventilated tunnels.142
Under these conditions, we expect slip
catalysts to be durable and effective in
reducing NH3 slip.
We expect manufacturers to be
conscious of these possibilities and to
take appropriate action to minimize or
prevent the formation of unregulated
pollutants when designing emission
control systems. Manufacturers must
comply with the ‘‘Prohibited Controls’’
section of 40 CFR 1033.115(c), which
states:
‘‘You may not design or produce your
locomotives with emission control
154 Smedler, Gudmund, ‘‘NO Emission Control
X
Options’’, 2007 HDD Emission Control
Symposium—Gothenberg, Sweden, September 11,
2007.
155 Searles, R.A., et al., ‘‘Investigation of
Feasibility of Achieving EURO V Heavy-Duty
Emission Limits with Advanced Emission Control
Systems,’’ 2007 AECC Conference—Belgium, Paper
Code: F02E310.
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devices, systems, or elements of design
that cause or contribute to an
unreasonable risk to public health,
welfare, or safety while operating. For
example, this would apply if the
locomotive emits a noxious or toxic
substance it would otherwise not emit
that contributes to such an unreasonable
risk.’’
Emission control systems designed to
meet the 2007 and 2010 heavy-duty
truck and Tier 2 light-duty vehicle
emission standards already take these
unregulated pollutants into account
through compliance with section
202(A)(4) of the Clean Air Act. CDPF
systems that minimize formation of
excess NO2 while still relying primarily
on passive regeneration have entered
production for OEM and retrofit
applications. Compact urea-SCR
systems that have been developed to
meet the U.S. 2010 heavy-duty truck
standards use closed-loop controls that
continuously monitor NOX reduction
performance. Such systems have the
capability to control stack emissions of
NH3 to below 5 ppm during transient
operation even without the use of an
ammonia slip catalyst. We understand
that such systems may still emit some
very small level of uncontrolled
pollutants and we would not generally
consider a system that releases de
minimis amounts of NH3 or N2O while
employing technology consistent with
limiting these emissions to be in
violation of § 1033.115(c)—which is the
same way we currently treat passenger
cars and heavy-duty trucks with regard
to N2O and H2S emissions.
technology will be feasible to meet our
new emissions standards.
(4) The New Standards Are
Technologically Feasible
Our rulemaking involves a range of
engines, and we have identified a range
of technologically feasible emission
control technologies that we project will
be used to meet our new standards.
Some of these technologies are
incremental improvements to existing
engine components, and many of these
improved components have already
been applied to similar engines. The
other technologies we identified involve
catalytic exhaust aftertreatment systems.
For these technologies we carefully
examined the catalyst technology, its
applicability to locomotive and marine
engine packaging constraints, its
durability with respect to the lifetime of
today’s locomotive and marine engines,
and its impact on the infrastructure of
the rail and marine industries. From our
analysis, which is presented in detail in
our RIA, we conclude that incremental
improvements to engine components
and the implementation of catalytic PM
and NOX exhaust aftertreatment
A. Issues Common to Locomotives and
Marine
For many aspects of compliance, we
are adopting similar provisions for
marine engines and locomotives, which
are discussed in this section. Several
other issues are also included in this
section, where we are specifying
different provisions, but where the
issues are similar in nature. The
remaining compliance issues are
discussed in sections IV.B. (for
locomotives) and IV.C. (for marine).
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IV. Certification and Compliance
Program
This section describes the regulatory
changes being finalized for the
locomotive and marine compliance
programs, beyond the standards
discussed in section III. The most
obvious change is that the regulations
have been written in plain language.
They are structured to contain the
provisions that are specific to
locomotives in a new part 1033 and the
provisions that are specific to marine
engines and vessels in a new part 1042.
We also proposed to apply the general
provisions of existing parts 1065 and
1068.156 The plain language regulations,
however, are not intended to
significantly change the compliance
program, except as specifically noted in
today’s notice. These plain language
regulations will supersede the
regulations in part 92 and 94 (for
Categories 1 and 2) as early as the 2008
model year. See section III for the
starting dates for different engines. The
changes from the existing programs are
described below briefly along with other
notable aspects of the compliance
program. See the regulatory text for the
detailed requirements and see the
Summary and Analysis of Comments
document for a more complete rationale
for the changes being adopted. Note:
The term manufacturer is used in this
section to include locomotive and
marine manufacturers and
remanufacturers.
(1) Test Procedures
(a) Incorporation of Part 1065 Test
Procedures for Locomotive and Marine
Diesel Engines
As part of our initiative to update the
content, organization and writing style
156 We proposed modifications to the existing
provisions of 40 CFR part 1068 on May 18, 2007
(72 FR 28097). Readers interested in the compliance
provisions that will apply to locomotives and
marine diesel engines should also read the actual
regulatory changes in that will be finalized in that
rulemaking.
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of our regulations, we are revising our
test procedures. We have grouped all of
our engine dynamometer and field
testing test procedures into one part
entitled, ‘‘Part 1065: Test Procedures.’’
For each engine or vehicle sector for
which we have recently promulgated
standards (such as land-based nonroad
diesel engines or recreational vehicles),
we identified an individual part as the
standard-setting part for that sector.
These standard-setting parts then refer
to one common set of test procedures in
part 1065. These programs regulate
land-based on-highway heavy-duty
engines, land-based nonroad diesel
engines, recreational vehicles, and
nonroad spark-ignition engines over 19
kW. In this rule, we are applying part
1065 to all locomotive and marine
diesel engines, as part of a plan to
eventually have all our engine programs
refer to a common set of procedures.
In the past, each engine or vehicle
sector had its own set of testing
procedures. There are many similarities
in test procedures across the various
sectors. However, as we introduced new
regulations for individual sectors, the
more recent regulations featured test
procedure updates and improvements
that the other sectors did not have. As
this process continued, we recognized
that a single set of test procedures
allows for improvements to occur
simultaneously across engine and
vehicle sectors. A single set of test
procedures is easier to understand than
trying to understand many different sets
of procedures, and it is easier to move
toward international test procedure
harmonization if we only have one set
of test procedures. We note that
procedures that are particular for
different types of engines or vehicles,
for example, test schedules designed to
reflect the conditions expected in use
for particular types of vehicles or
engines, remain separate and are
reflected in the standard-setting parts of
the regulations.
The part 1065 test procedures are
organized and written to be clearer than
locomotive- and marine-specific test
procedures found in parts 92 and 94. In
addition, part 1065 improves the
content of the respective testing
specifications, including the following:
• Specifications and calculations
written in the international system of
units (SI)
• Procedures by which manufacturers
can demonstrate that alternate test
procedures are equivalent to specified
procedures
• Specifications for new
measurement technology that has been
shown to be equivalent or more accurate
than existing technology
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• Procedures that improve test
repeatability
• Calculations that simplify
emissions determination
• New procedures for field testing
engines
• More comprehensive sets of
definitions, references, and symbols
• Calibration and accuracy
specifications that are scaled to the
applicable standard, which allows us to
adopt a single specification that applies
to a wide range of engine sizes and
applications.
We are adopting the lab-testing and
field-testing specifications in part 1065
for all locomotive and marine diesel
engines. These procedures replace those
currently published in parts 92 and 94.
We are making a gradual transition from
the part 92 and 94 procedures. In
general, we specify that manufacturers
use the test procedures in 1065 when
certifying under part 1033 or 1042.
However, we will allow manufacturers
to use a combination of the old and new
test procedures through 2014, provided
such use is done using good engineering
judgment. Moreover, manufacturers may
continue to rely on carryover test data
based on part 92 or 94 procedures to
recertify engine families that are not
changing.
In the future, we may apply the test
procedures specified in part 1065 to
other types of engines, so we encourage
companies involved in producing or
testing other engines to stay informed of
developments related to these test
procedures.
(b) Revisions to Part 1065
Part 1065 was originally adopted on
November 8, 2002 (67 FR 68242) and
was initially applicable to standards
regulating large nonroad spark-ignition
engines and recreational vehicles under
40 CFR parts 1048 and 1051. The test
procedures initially adopted in part
1065 were sufficient to conduct testing,
but on July 13, 2005 (70 FR 11534) we
promulgated a final rule that
reorganized these procedures and added
content to make various improvements.
Today, we are finalizing additional
modifications, largely as proposed. The
reader is referred to the NPRM, the
regulatory text, and the docket for more
information about the changes being
made to Part 1065 in this final rule.
Note that since part 1065 applies for
diesel engines subject to parts 86 and
1039, we are also making some minor
revisions to those parts to reflect the
changes being made to part 1065. (We
are also making a technical correction to
an equation in § 86.117–96.)
These changes will become effective
July 7, 2008. Section 1065.10(c)(6) of the
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existing regulations includes a provision
that automatically allows manufacturers
an additional 12 months beyond the
effective date to revise their test
procedures to comply with the new
regulations. Since these changes will
not affect the stringency of the
standards, we also plan to use our
authority under § 1065.10(c)(4) to allow
the use of carryover data collected using
the earlier procedures.
(2) Certification Fuel
It is well-established that measured
emissions may be affected by the
properties of the fuel used during the
test. For this reason, we have
historically specified allowable ranges
for test fuel properties such as cetane
and sulfur content. These specifications
are intended to represent most typical
fuels that are commercially available in
use. This helps to ensure that the
emissions reductions expected from the
standards occur in use as well as during
emissions testing.
In our previous regulation of in-use
locomotive and marine diesel fuel, we
established a 15 ppm sulfur standard at
the refinery gate for locomotive and
marine (LM) diesel fuel beginning June
1, 2012. However, since we intended to
allow the sale, distribution, and use of
higher sulfur LM diesel fuel (such as
contaminated ULSD) to continue
indefinitely, we did not set a ‘‘hard and
fast’’ downstream requirement that only
15 ppm LM diesel may be sold and
distributed in all areas of the country .
Because refiners cannot intentionally
produce off-specification fuel for
locomotives, most in-use locomotive
and marine diesel fuel will be ULSD
(with a sulfur content of 15 ppm or
less). Nevertheless, we expect that some
fuel will be available with sulfur levels
between 15 and 500 ppm, and our
existing regulations require that such
fuel be designated as 500 ppm sulfur
diesel fuel. Note that fuel designated as
500 ppm sulfur is also known as low
sulfur diesel fuel (LSD).
Because we have reduced the upper
limit for locomotive and marine diesel
fuel sulfur content for refiners to 15
ppm in 2012, we are establishing new
ranges of allowable sulfur content for
diesel test fuels. See section IV.C.(8) for
information about testing marine
engines designed to use residual fuel.
For marine diesel engines, we are
specifying the use of ULSD fuel as the
test fuel for Tier 3 and later standards.
We believe this will correspond to the
fuels that these engines will see in use
over the long term. We recognize that
this approach will mean that some
marine engines will use a test fuel that
is lower in sulfur than in-use fuel
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during the first few years and that other
Tier 2 marine engines allowed to be
produced after 2012 will use a test fuel
that is higher in sulfur than fuel already
available in use when they are
produced. However, we believe that it is
more important to align changes in
marine test fuels with changes in the
PM standards than strictly with changes
in the in-use fuel. Nevertheless, we are
allowing Tier 2 certification with fuel
meeting the 7 to 15 ppm sulfur
specification to simplify testing but will
require that PM emissions be corrected
to be equivalent to testing conducted
with the specified fuel. This will ensure
that the effective stringency of the Tier
2 standards will not be affected.
For locomotives, we will require that
Tier 4 engines be certified based on
ULSD test fuels. We are also requiring
that these locomotives use ULSD in the
field. We will continue to allow the use
of 500 ppm LM diesel fuel, in older
locomotives in the field.157 Thus, we are
requiring that remanufacture systems for
Tier 0 and Tier 1 locomotives be
certified on LSD test fuel. We are
allowing the use of test fuels other than
those specified here. Specifically, we
will allow the use of ULSD during
emission testing for locomotives
otherwise required to use LSD, provided
they do not use sulfur-sensitive
technology (such as oxidation catalysts).
However, as a condition of this
allowance, the manufacturer will be
required to add an additional amount to
the measured PM emissions to make
them equivalent to what would have
been measured using LSD. For example,
we will allow a manufacturer to test
with ULSD if they adjusted the
measured PM emissions upward by 0.01
g/bhp-hr (which would be a relatively
conservative adjustment and would
ensure that manufacturers would not
gain an inappropriate advantage by
testing on ULSD).
We are adopting special fuel
provisions for Tier 3 locomotives and
Tier 2 locomotive remanufacture
systems. The final regulations specify
that the test fuel for these be ULSD
without sulfur correction since these
locomotives will use ULSD in use for
most of their service lives. However,
unlike Tier 4 locomotives, we will not
require them to be labeled to require the
use of ULSD, unless they included
sulfur sensitive technology.
We are adopting a new flexibility for
locomotives and Category 2 marine
157 Under our existing fuel regulations (40 CFR
80.510(g)), 500 ppm LM diesel fuel may not be sold
and/or distributed in the Northeast/Mid-Atlantic
(NE/MA) area beginning October 1, 2012. Such fuel
may no longer be used in the NE/MA area
beginning December 1, 2012.
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engines to reduce fuel costs for testing.
Because these engines can consume 200
gallons of diesel fuel per hour at full
load, fuel can represent a significant
fraction of the testing cost, especially if
the manufacturer must use specially
blended fuel rather than commercially
available fuel. To reduce this cost, we
will allow manufacturers to
immediately begin testing of
locomotives and Category 2 marine
engines with commercially available
diesel fuel. We do not believe that this
will change the effective stringency of
the standards.
For both locomotive and marine
engines, all of the specifications
described above will apply to emission
testing conducted for certification,
production-line testing, and in-use, as
well as any other testing for compliance
purposes for engines in the designated
model years. Any compliance testing of
previous model year engines will be
done with the fuels designated in our
regulations for those model years.
(3) Supplemental Emission Standards
We are continuing the supplemental
emission standards for locomotives and
marine engines. For locomotives, this
means we will continue to apply notch
emission caps, based on the emission
rates in each notch, as measured during
certification testing. We recognize that
for our Tier 4 standards it will not be
practical to measure very low levels of
PM emissions separately for each notch
during testing, and thus we are changing
the calculation of the PM notch cap for
Tier 4 locomotives. All other notch caps
will be determined and applied as they
currently are under 40 CFR 92.8(c). See
§ 1033.101(e) of the regulations for the
detailed calculation.
Marine engines will continue to be
subject to not-to-exceed (NTE)
standards; however, we are making
certain changes to these standards based
upon our understanding of in-use
marine engine operation and based
upon the underlying Tier 3 and Tier 4
duty cycle emissions standards. As
background, we determine NTE
compliance by first applying a
multiplier to the duty-cycle emission
standard, and then we compare to that
value an emissions result that is
recorded when an engine runs within a
certain range of engine operation. This
range of operation is called an NTE zone
(see 40 CFR 94.106). The first regulation
of ours that included NTE standards
was the commercial marine diesel
regulation, finalized in 1999. After we
finalized that regulation, we
promulgated other NTE regulations for
both heavy-duty on-highway and
nonroad diesel engines. We also
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finalized a regulation that requires
heavy-duty on-highway engine
manufacturers to conduct field testing to
demonstrate in-use compliance with the
on-highway NTE standards. Throughout
our development of these other
regulations, we have learned many
details about how best to specify NTE
zones and multipliers that will ensure
the greatest degree of in-use emissions
control, while at the same time will
avoid disproportionately stringent
requirements for engine operation that
has only a minor contribution to an
engine’s overall impact on the
environment. Based upon the Tier 3 and
Tier 4 standards—and our best
information of in-use marine engine
operation—we are making certain
improvements to our marine NTE
standards.
For marine engines we are broadening
the NTE zones in order to better control
emissions in regions of engine operation
where an engine’s emissions rates (i.e.
grams/hour, tons/day) are greatest;
namely at high engine speed and high
engine load. This is especially
important for commercial marine
engines because they typically operate
at steady-state at high-speed and highload operation. This change also will
make our marine NTE zones much more
similar to our on-highway and nonroad
NTE zones. Additionally, we analyzed
different ways to define the marine NTE
zones, and we determined a number of
ways to improve and simplify the way
we define and calculate the borders of
these zones. We feel that these
improvements will help clarify when an
engine is operating within a marine NTE
zone.
Note that we specify different duty
cycles to which a marine engine may be
certified, based upon the engine’s
specific application (e.g., fixed-pitch
propeller, controllable-pitch propeller,
constant speed, auxiliary, etc.). These
duty cycles are described below in
section IV.C.(9). Correspondingly, we
also have a unique NTE zone for each
of these duty cycles. These different
NTE zones are intended to best reflect
an engine’s real-world range of
operation for that particular application.
One primary change in the NTE zones,
compared to the NPRM, is for
controllable-pitch propeller
applications. Rather than using the
nonroad NTE zone, as proposed, the
final NTE zone for these engines has
been revised to better reflect marine
engine operation. Please refer to section
1042.101(c) of the new regulations for a
description of our new NTE standards.
In the cases where marine auxiliary
engines use the same duty cycle as their
land-based nonroad counterparts, we
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are adopting the same NTE standards as
we have already finalized for nonroad
engines in 40 CFR § 1039.101. As the
standards for marine diesel engines
under 75 kW are based on the
corresponding nonroad engine
standards, we are aligning the NTE
standard start dates for these engines
with the nonroad engine NTE start dates
in 2012 and 2013.
We are also implementing new NTE
multipliers. We have analyzed how the
Tier 3 and Tier 4 emissions standards
affect the stringency of the marine NTE
standards, especially in comparison to
the stringency of the underlying duty
cycle standards. We recognized that in
certain sub-regions of our new NTE
zones, slightly higher multipliers are
necessary because of the way that our
more stringent Tier 3 and Tier 4
emissions standards will affect the
stringency of the NTE standards. For
comparison, Tier 2 marine NTE
standards contain multipliers that range
in magnitude from 1.2 to 1.5 times the
corresponding duty cycle standard. The
new multipliers range from 1.2 to 1.9
times the standard. Even with these
slightly higher NTE multipliers, we are
confident that our changes to the marine
NTE standards will ensure the greatest
degree of in-use emissions control. We
are also confident that our changes to
the marine NTE standards will continue
to ensure proportional emissions
reductions, across the full range of
marine engine operation.
We are also adopting other NTE
provisions for marine engines that are
similar to our existing heavy-duty onhighway and nonroad diesel NTE
standards. We are making these
particular changes to account for the
implementation of catalytic exhaust
treatment devices on marine engines.
One such provision is to account for
when a marine engine rarely operates
within a limited region of the NTE zone
(i.e. less than 5 percent of in-use
operation). Another provision allows
small deficiencies in NTE compliance
for a limited period of time. We feel that
these provisions have been effective in
our on-highway and nonroad NTE
programs; therefore, we are adopting
them for our marine NTE standards as
well.
(4) Emission Control Diagnostics
We requested comment on a
requirement that all Tier 4 engines
include a simple engine diagnostic
system to alert operators to general
emission-related malfunctions. As is
described in the S&A document, we are
not adopting such general requirements
today. (See section 0 of this Final Rule
for related requirements involving SCR
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systems.) We are, however, adopting
special provisions for locomotives that
include emission related diagnostics.
First, we will require locomotive
operators to respond to malfunction
indicators by performing the required
maintenance or inspection. Second,
locomotive manufacturers will be
allowed to repair such malfunctioning
locomotives during in-use compliance
testing (they would still be required to
include a description of the malfunction
in the in-use testing report.). This
approach takes advantage of the unique
market structure with two major
manufacturers and only a few railroads
buying nearly all of the freshly
manufactured locomotives. These
provisions create incentives for both the
manufacturers and railroads to work
together to develop a diagnostic system
that would effectively reveal real
emission malfunctions. Our current
regulations already require that
locomotive operators complete all
manufacturer-specified emission-related
maintenance, and this new requirement
treats repairs indicated by diagnostic
systems as such emission-related
maintenance. Thus, the railroads will
have a strong incentive to make sure
that they only have to perform this
additional maintenance when real
malfunctions are occurring. On the
other hand, manufacturers will want to
have all emission malfunctions revealed
so that when they test an in-use
locomotive they can repair identified
malfunctions before testing if the
railroad has not yet done it.
(5) Monitoring and Reporting of
Emissions Related Defects
We are applying the defect reporting
requirements of § 1068.501 to replace
the provisions of subparts E in parts 92
and 94. This will result in two
significant changes for manufacturers.
First, § 1068.501 obligates
manufacturers to tell us when they learn
that emission control systems are
defective and to conduct investigations
under certain circumstances to
determine if an emission-related defect
is present. Second, it changes the
thresholds after which they must submit
defect reports. See the text 40 CFR
1068.501 for details about this
requirement.
(6) Rated Power
We are specifying in parts 1033 and
1042 how to determine maximum
engine power in the regulations for both
locomotives and marine engines. The
term ‘‘maximum engine power’’ will be
used for marine engines instead of
previously undefined terms such as
‘‘rated power’’ or ‘‘power rating’’ to
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specify the applicability of the
standards. The addition of this
definition is intended to allow for more
objective applicability of the standards.
More specifically, for marine engines,
we define maximum engine power to
mean the maximum brake power output
on the nominal power curve for an
engine.
For locomotives, the term ‘‘rated
power’’ will continue to be used, but is
explicitly defined to be the brakepower
of the engine at notch 8. We will
continue to use the term ‘‘rated power’’
because this definition is consistent
with the commercial meaning of the
term.
(7) In-Use Compliance for SCR
Operation
As discussed in section III.C, we are
projecting that manufacturers will use
urea-based SCR systems to comply with
the Tier 4 emission standards.158 These
systems are very effective at controlling
NOX emissions as long as the operator
continues to supply urea of acceptable
quality. Thus we considered concepts
put forward by manufacturers in other
mobile source sectors in dealing with
this issue. These include design features
to prevent an engine from being
operated without urea if an operator
ignores repeated warnings and allows
the urea level to run too low. EPA has
issued a guidance document for urea
SCR systems discussing the use of such
features on highway diesel vehicles.
We believe that the nature of the
locomotive and large commercial
marine sectors supports a different inuse compliance approach. This
approach focuses on requirements for
operators of locomotives and marine
diesel engines that depend on urea SCR
to meet EPA standards, aided by
onboard alarm and logging mechanisms
that engine manufacturers will be
required to include in their engine
designs. Except in the rare instance that
operation without urea may be
necessary, the regulatory provisions put
no burden on the end-user beyond
simply filling the urea tank with
appropriate quality urea. Specifically,
we are specifying:
• That it is illegal to operate without
acceptable quality urea when the urea is
needed to keep the SCR system
functioning properly;
• That manufacturers must include
clear and prominent instructions to the
operator on the need for, and proper
steps for, maintaining urea, including a
158 The provisions described in this section will
apply equally to SCR systems using reductants
other than urea, except for systems using normal
diesel fuel as the reductant.
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statement that it is illegal to operate the
engine without urea;
• That manufacturers must include
visible and audible alarms at the
operator’s console to warn of low urea
levels or inadequate urea quality;
• That engines and locomotives must
be designed to track and log, in
nonvolatile computer memory, all
incidents of engine operation with
inadequate urea injection or urea
quality; and
• That operators must report to EPA
in writing any incidence of operation
with inadequate urea injection or urea
quality within 30 days of each incident,
and
• That, when requested, locomotive
and vessel operators must provide EPA
with access to, and assistance in
obtaining information from, the
electronic onboard incident logs.
We understand that in extremely rare
circumstances, such as during a
temporary emergency involving risk of
personal injury, it may be necessary to
operate a vessel or locomotive without
adequate urea. We would intend such
extenuating circumstances to be taken
into account when considering what
penalties or other actions are
appropriate as a result of such
operation. The information from SCR
compliance monitoring systems
described above may also be useful for
state and local air quality agencies and
ports to assist them in any marine
engine compliance programs they
implement.
Our new regulations specify that what
constitutes acceptable urea solution
quality be specified by the
manufacturers in their maintenance
instructions and require that the
certified emission control system must
meet the emissions standards with any
urea solution within stated
specifications. This could be facilitated
by an industry standard for urea quality,
which we expect will be generated in
the future as these systems move closer
to market. We recognize that this will
likely require automated sensing of
some characteristic indicator such as
urea concentration or exhaust NOX
concentration.
We believe these provisions can be an
effective tool in ensuring urea use for
locomotives and large commercial
marine vessels because of the relatively
small number of railroads and operators
of large commercial vessels in the U.S.,
especially considering that the number
of SCR-equipped locomotives and
vessels will ramp up quite gradually
over time. In-use compliance provisions
of the sort we are adopting for
locomotives and large commercial
marine engines would be much less
effective in other mobile source sectors
such as highway vehicles because
successful enforcement involving
millions of vehicle owners would be
extremely difficult. In addition, the
highway and nonroad diesel sectors are
characterized by a wide variety of
applications and duty cycles, which
further differentiate in-use compliance
approaches that may make sense in the
relatively uniform rail and marine
sectors from those that would be
effective in the highway and nonroad
sectors.
(8) Temporary In-Use Compliance
Margins
Consistent with the approach we took
in the highway heavy-duty rule (66 FR
5113) and nonroad diesel rule (69 FR
38957), we are adopting a provision for
in-use compliance flexibility in the
initial years of the Tier 4 program. We
proposed to allow adjusted in-use
compliance standards for the first three
model years of the Tier 4 locomotive
standards to help assure the
manufacturers that they will not face
recall if they exceed standards by a
small amount during this transition to
advanced clean diesel technologies.
Commenters suggested that the
reasons we gave for applying this
provision to locomotives were valid for
marine engines too. We agree and are
extending this provision to Tier 4
marine diesel engines. Commenters also
argued that we over-emphasized the
flexibility needed for NOX technology
compared to PM technology. In
response, we have concluded that it is
appropriate to provide an alternative set
of margins available to manufacturers
willing to accept more stringent in-use
compliance levels for NOX in exchange
for somewhat less stringent levels for
PM.
Table IV–1 shows the in-use
adjustments that we will apply. These
adjustments would be added to the
appropriate standards or FELs in
determining the in-use compliance level
for a given in-use hours accumulation.
Our intent is that these add-on levels be
available only for highly-effective
advanced technologies such as
particulate traps and SCR, and so we
will apply them only to engines
certified at or below the Tier 4 standards
without the use of credits, through the
first three model years of the new
standards. As part of the certification
process, manufacturers will still be
required to demonstrate compliance
with the unadjusted Tier 4 certification
standards using deteriorated emission
rates. Therefore manufacturers will not
be able to use these in-use adjustments
in setting design targets for the engine.
They need to project that engines will
meet the standards in use without
adjustment. The in-use adjustments
merely provide some assurance that
they will not be forced to recall engines
because of some small miscalculation of
the expected deterioration rates.
Also, to avoid what would essentially
be a doubling up of the benefits of the
two alternatives, contrary to their
purpose, we are requiring that a
manufacturer may only use the
alternative set of add-ons for an engine
family if this choice is indicated in the
certification application and may not
reverse this choice in carry-over
certifications or certifications by design.
TABLE IV–1.—IN-USE ADD-ONS (g/bhp-hr)
Primary set
Alternative set
For useful life fractions
NOX
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<50% UL ..........................................................................................................................................................
50%–75% UL ...................................................................................................................................................
>75% UL ..........................................................................................................................................................
As discussed in section III.B(1)(a)(ii),
in response to industry comments, we
are providing another Tier 4 NOX
compliance option for line-haul
locomotives with a reduced in-use NOX
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add-on of 0.6 g/bhp-hr. Under this
option, for the first 8 model years of Tier
4 (2015–2022), a line-haul locomotive
manufacturer may certify a locomotive
to the 1.3 g/bhp-hr NOX standard
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1.0
1.3
PM
............
0.01
............
NOX
0.2
0.3
0.4
PM
0.03
without needing to calculate or apply a
deterioration factor. These locomotives,
when tested in-use, must comply with
an in-use standard of 1.9 g/bhp-hr but
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do not get the additional NOX
compliance margins discussed above.
Because this option is meant to
address manufacturer concerns about
manufacturing variability as well as
catalyst durability, we are allowing
manufacturers using this option to
substitute an in-use locomotive test for
each required production line test.
These tests must be conducted on
locomotives with more than 50 hours of
accumulated operation, but at less than
one-half of their useful life, and are in
addition to normally-required
manufacturer in-use testing.
Furthermore, locomotives certified
under this option may not generate
credits under the ABT program because
of their potentially higher in-use
emissions. Also, of course, they may not
be purposely designed to emit regulated
pollutants at higher levels in use than at
certification. This option will be
available through the 2022 model year.
It will not be available for the 2015–
2022 model year locomotives when they
are remanufactured in 2023 or later.
(9) Fuel Labels and Misfueling
The advanced emission controls that
will be used to comply with many of the
new standards will require the use of
ULSD. Therefore, we are requiring that
manufacturers notify each purchaser of
a Tier 4 locomotive or marine engine
that it must be fueled only with the ultra
low-sulfur diesel fuel meeting our
regulations. We are also applying this
requirement for locomotives and
engines having sulfur-sensitive
technology and certified using ULSD.
All of these locomotives and vessels
must be labeled near the refueling inlet
to say: ‘‘Ultra-Low Sulfur Diesel Fuel
Only’’. These labels are required to be
affixed or updated any time any engine
on a vessel is replaced after the new
program goes into effect.
We are requiring the use of ULSD in
locomotives and vessels labeled as
requiring such use, including all Tier 4
locomotives and marine engines. More
specifically, use of the wrong fuel for
locomotives or marine engines would be
a violation of 40 CFR 1068.101(b)(1)
because use of the wrong fuel would
have the effect of disabling the emission
controls.
We addressed the supply of ultra-low
sulfur fuel in our previous regulation of
in-use locomotive and marine diesel
fuel. Specifically, we established a 15
ppm sulfur standard at the refinery gate
for locomotive and marine (LM) diesel
fuel beginning June 1, 2012. However,
since we allow the sale, distribution,
and use of 500 ppm LM diesel fuel to
continue indefinitely, we did not set a
‘‘hard and fast’’ downstream
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requirement that only 15 ppm LM diesel
may be sold and distributed in all areas
of the country.159 This was to allow the
LM diesel fuel pool to remain an outlet
for off-specification distillate product
and interface/transmix material.
Because refiners cannot intentionally
produce off-specification fuel for
locomotives—refiners will no longer be
able to produce nonroad, locomotive, or
marine diesel fuel above 15 ppm
beginning June 1, 2012—most in-use
locomotive and marine diesel fuel will
be ULSD (with a sulfur content of 15
ppm or less). Nevertheless, we expect
that some fuel will be available with
sulfur levels between 15 and 500 ppm,
and our regulations require such fuel to
be designated as 500 ppm sulfur diesel
fuel.
We received comments regarding the
fact that we did not set a strict
downstream requirement on the use of
15 ppm LM for the entire country. The
commenters feared that while a port
might receive deliveries of 15 ppm LM
fuel, the port might keep its pump
labeled as ‘‘500 ppm LM’’ to allow it to
receive and dispense either 15 ppm or
500 ppm LM. (As part of the diesel fuel
regulations, all pumps dispensing diesel
fuel must be labeled with the type and
maximum sulfur level of the diesel fuel
being dispensed.) The commenters were
concerned that if such practice were
widespread, marine vessels that require
ULSD could potentially have problems
finding it.
We understand the commenters’
concerns and have discussed a few
potential solutions to this problem. One
possible option is to require large ports
(i.e., ports over some certain size) to
make 15 ppm LM diesel fuel available.
This size requirement could be by
volume of single sale or above some
other specified volume. Under this
requirement, those ports with multiple
tanks could continue to offer 500 ppm
LM diesel fuel in addition to the 15 ppm
LM diesel fuel. Or, if a port (regardless
of size) continues to sell 500 ppm LM
diesel fuel, it must also sell 15 ppm LM
diesel fuel. Another potential option
would be to limit the sale of 500 ppm
LM diesel fuel to small ports and
locomotives only. However, these
potential solutions would need to be
discussed thoroughly with all
stakeholders (including those in the fuel
distribution and marketing industry)
and put out for notice and comment.
Therefore, we are merely noting
159 However, in the Northeast/Mid-Atlantic (NE/
MA) area, as defined at 40 CFR 80.510(g), 500 ppm
LM diesel fuel may no longer be sold and/or
distributed beginning October 1, 2012. Such fuel
may no longer be used in the NE/MA area
beginning December 1, 2012.
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potential solutions in this final rule but
we are committing to investigate this
issue further and, if the facts warrant
doing so, addressing it in a separate
action.
(10) Deterioration Factor Plan
Requirements
In this rulemaking, we are amending
our deterioration factor (DF) provisions
to include an explicit requirement that
DF plans be submitted by manufacturers
for our approval in advance of
conducting engine durability testing, or
in the case where no new durability
testing is being conducted, in advance
of submitting the engine certification
application. We are not fundamentally
changing either the locomotive or
marine engine DF requirements with
this provision, other than to require
advance approval.
An advance submittal and approval
format will allow us sufficient time to
ensure consistency in DF procedures,
without the need for manufacturers to
repeat any durability testing or for us to
deny an application for certification
should we find the procedures to be
inconsistent with the regulatory
provisions. We expect that the DF plan
would outline the amount of service
accumulation to be conducted for each
engine family, the design of the
representative in-use duty cycle on
which service will be accumulated, and
the quantity of emission tests to be
conducted over the service
accumulation period.
(11) Production Line Testing
We proposed to continue the existing
production line testing provisions that
apply to manufacturers. Some
manufacturers suggested that we should
eliminate this requirement on the basis
that very low noncompliance rates are
being detected at a high expense. While
we agree that compliance rates have
been very good, we do not agree that
they mean that the program has little or
no value. As we move toward more
stringent emission standards with this
rulemaking, we anticipate that the
margin of compliance with the
standards for these engines is likely to
decrease. Consequently, this places an
even greater significance on the need to
ensure little variation in production
engines from the certification engine,
which is often a prototype engine. For
this reason, it is important to maintain
our production line testing program.
However, the existing regulations
allow manufacturers to develop
alternate programs that provide
equivalent assurance of compliance on
the production line and to use such
programs instead of the specified
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production line testing program. For
example, given the small sales volumes
associated with marine engines it may
be appropriate to include a production
verification program for marine engines
as part of a manufacturer’s broader
production verification programs for its
non-marine engines. We believe these
existing provisions already address the
concerns raised to us by the
manufacturers.
We are adding provisions to allow
manufacturers to use special procedures
for production line testing of catalystequipped engines. Under the existing
Part 92 and Part 94 programs, a
manufacturer of a catalyst-equipped
locomotive or Category 2 marine engine
would be required to assemble and test
the engine with a complete catalyst
system. At the manufacturer’s choice,
the engine could be broken in by
operating it for up to 300 hours or it
could be tested in a ‘‘green’’ state and
its measured emissions adjusted by
applying ‘‘green engine factors’’. The
new regulations in Parts 1033 and 1042
will continue to allow these options, but
will also include additional options.
For locomotives, the new regulations
will allow a locomotive to be used in
service for up to 1,000 hours before it
is tested. This will be sufficient time to
degreen a catalyst. We believe that this
approach should work well for
locomotives given the very close
working relationships between the
manufacturers and the major railroads.
(See section IV.A.(8) for additional
interim provisions related to
production-line testing of locomotives.)
We do not believe this locomotive
approach would work for marine
engines because the marine market is
much more diverse and the very close
working relationships cannot be
assumed. Therefore, we will rely on our
general authority to approve alternate
PLT programs. Should a consensus
develop in the future about how to
appropriately verify that engines and
catalysts are produced to conform to the
regulations, we may adopt specific
regulatory provisions to address these
marine engines.
(12) Evaporative Emission Requirements
While nearly all locomotives
currently subject to part 92 are fueled
with diesel fuel, § 92.7 includes
evaporative emission provisions that
would apply for locomotives fueled by
a volatile liquid fuel such as gasoline or
ethanol. These regulations do not
specify test procedures or specific
numerical limits, but rather set ‘‘good
engineering’’ requirements. We are
adopting these same requirements in
part 1033.
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We are also adopting similar
requirements for marine engines and
vessels that run on volatile fuels. We are
not aware of any compression-ignition
marine engines currently being
produced that would be subject to these
requirements but believe that it is
appropriate to adopt these requirements
now rather than waiting until such
engines are produced. In this final rule,
we are adopting requirements for
controlling evaporative emissions that
are identical to those for locomotives.
As described in the proposal, we intend
to apply to compression-ignition marine
engines and vessels the same
requirements we will be adopting for
spark-ignition engines and vessels
before the end of 2008 (as proposed at
72 FR 28098). We therefore intend to
modify part 1042 in the final rule
corresponding to that proposal related
to spark-ignition marine engines and
vessels. Specifically, if someone were to
build a marine vessel with a
compression-ignition engine that runs
on a volatile liquid fuel, the engine
would be subject to the exhaust
emission standards of part 1042, but the
fuel system would be subject to the
evaporative emission requirements of
the recently proposed part 1045.160
(13) Small Business Provisions
There are a number of small
businesses that will be subject to this
rule because they are locomotive
manufacturers/remanufacturers,
railroads, marine engine manufacturers,
post-manufacture marinizers, vessel
builders, or vessel operators. We largely
continue the existing provisions that
were adopted previously for these small
businesses in the 1998 Locomotive and
Locomotive Engines Rule (April 16,
1998; 63 FR 18977); our 1999
Commercial Marine Diesel Engines Rule
(December 29, 1999; 64 FR 73299) and
our 2002 Recreational Diesel Marine
program (November 8, 2002; 67 FR
68304). These provisions, which are
discussed below, are designed to
minimize regulatory burdens on small
businesses needing added flexibility to
comply with emission standards while
still ensuring the greatest emissions
reductions achievable. (See section IX.C
of this rule for discussion of our
outreach efforts with small entities.)
(a) Locomotive Sector
(i) Production-Line and In-Use Testing
Does not Apply
Production-line and in-use testing
requirements do not apply to small
locomotive manufacturers until January
160 Part 1045 was proposed on May 18, 2007 (72
FR 28097).
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1, 2013, which is up to five calendar
years after this program becomes
effective.
In the 1998 Locomotive Rule (April
16, 1998; 63 FR 18977), the in-use
testing exemption was provided to small
remanufacturers with locomotives or
locomotive engines that became new
during the 5-year delay, and this
exemption was applicable to these
locomotives or locomotive engines for
their entire useful life (the exemption
was based on model years within the
delay period, but not calendar years as
we are promulgating today). As an
amendment to the existing in-use testing
exemption, small remanufacturers with
these new locomotives or locomotive
engines must now begin complying with
the in-use testing requirements after the
five-year delay on January 1, 2013
(exemption based on calendar years).
Thus, they are no longer exempt from
in-use testing for the entire useful life of
a locomotive or a locomotive engine. We
are finalizing this provision to ensure
that small remanufacturers comply with
our standards in-use, and subsequently,
the public is assured they are receiving
the air quality benefits of today’s
standards. In addition, this amendment
provides a date certain for small
remanufacturers when in-use testing
requirements begin to apply.
We received a number of comments
asking us to clarify whether or not we
were still planning to require
production-line audits or verification for
small locomotive remanufacturers
during this 5-year delay (until January 1,
2013). In response, we are clarifying that
we did not intend to exempt small
locomotive remanufacturers from
production-line audits during the 5-year
delay (our intent was to exempt these
entities from production-line and in-use
testing requirements). We believe this
requirement is of minimal regulatory
burden to small locomotive
remanufacturers. Moreover, we have
clarified the general auditing regulations
to explicitly allow audits to be
conducted by the owner/operator,
which further minimizes the burden.
(ii) Class III Railroads Exempt From
New Standards for Existing Fleets
EPA is limiting the category of small
railroads which are exempt from the
Tier 0, 1 and 2 remanufacturing
requirements for existing fleets to those
railroads that qualify as Class III
railroads and that are not owned by a
large parent company. Under the
current Surface Transportation Board
classification system, this exemption is
limited to railroads having total revenue
less than $25.5 million per year. This
change requires that all Class II
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railroads, when remanufacturing their
locomotives, meet the new standards
finalized for existing fleets.
EPA had requested comment on
whether the small railroads exemption
from emissions standards for existing
fleets had been effective and appropriate
and whether they should continue
under the new program finalized today.
Under part 92, only railroads qualifying
as ‘‘large’’ businesses, as defined by the
Small Business Administration (SBA)
were subject to the standards for their
pre-existing fleet. The SBA definition of
a large railroad is based on employment.
For line-haul railroads the threshold is
1,500 or more employees, and for shorthaul railroads it is 500 or more
employees. Additionally, any railroad
owned by a parent company that is large
by SBA definition is also subject to the
current existing fleet requirements.
Although this excludes a majority of the
more than 500 U.S. freight railroads, it
addresses the vast majority of the
emissions because it includes all Class
I railroads.
The majority of comments supported
revising the criterion for exempting
railroads from emissions standards for
existing fleets. While some of these
commenter’s felt that a revenue based
approach exempting Class III railroads
was appropriate, others disagreed, and
argued that all railroads, regardless of
classification or revenues should be
subject to the new emission standards
for existing fleets. These commenters
felt no exemption would be legitimate
because of both the extremely long
operational life of these locomotive
engines and the predominance of Class
II and III railroads in various
nonattainment areas of the country
which contribute to air quality
problems. Those commenters opposing
any change to the existing exemption
scheme argued that the current
approach of exempting all small
railroads should be retained because the
costs involved in meeting new
standards for existing fleets would
impose a heavy financial burden on
small railroads currently exempt from
the program. Additionally, these
commenters argued that small railroads’
emissions are trivial and do not impact
air quality.
In finalizing this new approach, EPA
believes that continuing to exempt Class
III railroads with annual revenues under
$25.5 million while including all Class
II railroads in the existing fleet program
is a reasonable approach that addresses
both industry concerns regarding costs
while also recognizing that small
railroads do contribute to air pollution
in areas they service including
nonattainment areas throughout the U.S.
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We are clarifying our definition that
intercity passenger or commuter
railroads are not included as railroads
that are small businesses because they
are typically governmental or are large
businesses. Due to the nature of their
business, these entities are largely
funded through tax transfers and other
subsidies. Thus, the only passenger
railroads that could qualify for the small
railroad provisions will be small
passenger railroads related to tourism.
(iii) Small Railroads Excluded From InUse Testing Program
The railroad in-use testing program
continues to apply to Class I freight
railroads only, and thus no small
railroads are subject to this testing
requirement. It is important to note
many Class II and III freight railroads
qualify as small businesses. This
provision provides flexibility to all
Class II and III railroads, which includes
small railroads. All Class I freight
railroads are large businesses.161
(iv) Hardship Provisions
Section 1068.245 of the existing
regulations in title 40 contains hardship
provisions for engine and equipment
manufacturers, including those that are
small businesses. We will apply this
section for locomotives as described
below.
Under the unusual circumstances
hardship provision, locomotive
manufacturers may apply for hardship
relief if circumstances outside their
control cause their failure to comply
and if the failure to sell the subject
locomotives will have a major impact on
the company’s solvency. An example of
an unusual circumstance outside a
manufacturer’s control may be an ‘‘Act
of God,’’ a fire at the manufacturing
plant, or the unforeseen shut down of a
supplier with no alternative available.
The terms and time frame of the relief
depend on the specific circumstances of
the company and the situation involved.
As part of its application for hardship,
a company is required to provide a
compliance plan detailing when and
how it will achieve compliance with the
standards.
(b) Marine Sector
(i) Revised Definitions of Small-Volume
Manufacturer and Small-Volume Boat
Builder
As proposed, we are revising the
definitions of small-volume
161 U.S. EPA, Assessment and Standards Division,
Memorandum from Chester J. France to Alexander
Cristofaro of U.S. EPA’s Office of Policy,
Economics, and Innovation, Locomotive and
Marine Diesel RFA/SBREFA Screening Analysis,
September 25, 2006.
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manufacturer (SVM) and small-volume
boat builder to include worldwide
production. Currently, an SVM is
defined as a manufacturer with annual
U.S.-directed production of fewer than
1,000 engines (marine and nonmarine
engines), and a small-volume boat
builder is defined as a boat
manufacturer with fewer than 500
employees and with annual U.S.directed production of fewer than 100
boats. By including worldwide
production in these definitions, we
prevent a manufacturer or boat builder
with a large worldwide production of
engines or boats, or a large worldwide
presence, from receiving relief from the
requirements of this program. The
provisions that apply to small-volume
manufacturers and small-volume boat
builders as described below are
intended to minimize the impact of this
rule for those entities that do not have
the financial resources to quickly
respond to requirements in the rule.
(ii) Broader Engine Families and Testing
Relief
Broader engine families: We are
finalizing as proposed the provision that
post-manufacture marinizers (PMMs)
and SVMs be allowed to continue to
group all commercial Category 1 engines
into one engine family for certification
purposes, all recreational engines into
one engine family, and all Category 2
engines into one family. As with
existing regulations, these entities are
responsible for certifying based on the
‘‘worst-case’’ emitting engine. This
approach minimizes certification testing
because the marinizer and SVMs can
use a single engine in the first year to
certify their whole product line. In
addition, marinizers and SVMs may
then carry over data from year to year
until changing engine designs in a way
that might significantly affect emissions.
As described in the proposal, this
broad engine family provision still
requires a certification test and the
associated burden for small-volume
manufactures. We realize that the test
costs are spread over low sales volumes,
and we recognize that it may be difficult
to determine the worst-case emitter
without additional testing but we need
a reliable, test-based, technical basis to
issue a certificate for these engines.
However, manufacturers will be able to
use carryover test data to spread costs
over multiple years of production.
Production-line and deterioration
testing: In addition, as proposed, SVMs
producing engines less than or equal to
600 kW (800 hp) are exempted from
production-line and deterioration
testing for the Tier 3 standards. We will
assign a deterioration factor for use in
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calculating end-of-useful life emission
factors for certification. This approach
minimizes compliance testing since
production-line and deterioration
testing is more extensive than a single
certification test. As described in the
proposal, Tier 3 standards for these
engines are not expected to require the
use of aftertreatment—similar to the
existing Tier 1 and Tier 2 standards. The
Tier 4 standards for engines greater than
600 kW are expected to require
aftertreatment emission-control devices.
Currently, we are not aware of any
SVMs that produce engines greater than
600 kW, except for one marinizer that
plans to discontinue their production in
the near future.162
We are finalizing provisions that
require SVMs to undertake productionline and deterioration testing in the
future if they begin producing these
larger engines due to the sophistication
of manufacturers that produce engines
with aftertreatment technology. We
believe these manufacturers will have
the resources to conduct both the design
and development work for the
aftertreatment emission-control
technology, along with production-line
and deterioration testing.
(iii) Delayed Standards
One-year delay: As described in the
proposal, post-manufacture marinizers
(PMMs) generally depend on engine
manufacturers producing base engines
for marinizing. This can delay the
certification of the marinized engines.
There may be situations in which,
despite its best efforts, a marinizer
cannot meet the implementation dates,
even with the provisions described in
this section. Such a situation may occur
if an engine supplier without a major
business interest in a marinizer were to
change or drop an engine model very
late in the implementation process or
was not able to supply the marinizer
with an engine in sufficient time for the
marinizer to recertify the engine. Based
on this concern, we are finalizing as
proposed to allow a one-year delay in
the implementation dates of the Tier 3
standards for post-manufacture
marinizers qualifying as small
businesses (the definition of small
business, not SVM, used by EPA for
these provisions for manufacturers of
new marine diesel engines—or other
engine equipment manufacturing—is
1,000 or fewer employees; as defined by
the Small Business Administration’s
(SBA) regulations at 13 CFR 121.201)
162 U.S. EPA, Assessment and Standards Division,
Memorandum from Chester J France to Alexander
Cristofaro of U.S. EPA’s Office of Policy,
Economics, and Innovation, Locomotive and
Marine Diesel RFA/SBREFA Screening Analysis,
September 25, 2006.
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and producing engines less than or
equal to 600 kW (800 hp).
As described above and in the
proposal, the Tier 4 standards for
engines greater than 600 kW (800hp) are
expected to require aftertreatment
emission-control devices. We will not
apply this one-year delay to small
PMMs that begin marinizing these larger
engines in the future due to the
sophistication of entities that produce
engines with aftertreatment technology.
We expect that the large base engine
manufacturer (with the needed
resources), not the small PMM, will
conduct both the design and
development work for the aftertreatment
emission-control technology and that
they will also take on the certification
responsibility in the future. Thus, the
small PMM marinizing large engines
will not need a one-year delay.
Three-year delay for not-to-exceed
(NTE) requirements: As described in the
proposal, additional lead time is also
appropriate for PMMs to demonstrate
compliance with NTE requirements.
Their reliance on another company’s
base engines affects the time needed for
the development and testing work
needed to comply. Thus, as proposed,
PMMs qualifying as small businesses
and producing engines less than or
equal to 600 kW (800hp) may also delay
compliance with the NTE requirements
by up to three years, for the Tier 3
standards. Three years of extra lead time
(compared to one year for the primary
certification standards) is appropriate
considering their more limited
resources. As described above and in
the proposal, the Tier 4 standards for
engines greater than 600 kW are
expected to require aftertreatment
emission-control devices. We do not
apply this three-year delay to small
PMMs that begin marinizing these larger
engines in the future due to the
sophistication of entities that produce
engines with aftertreatment technology.
We expect that the large base engine
manufacturer (with the needed
resources), not the small PMM, will
conduct both the design and
development work for the aftertreatment
emission-control technology and that
they will also take on the certification
responsibility in the future. Thus, the
small PMM marinizing large engines
does not need a three-year delay for
compliance with the NTE requirements.
Five-year delay for recreational
engines: For recreational marine diesel
engines, the existing regulations (2002
Recreational Diesel Marine program;
November 8, 2002, 67 FR 68304) allow
small-volume manufacturers up to a
five-year delay for complying with the
standards. However, as proposed, we
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will not continue this provision. As
discussed above and in the proposal, the
Tier 3 standards for these engines are
expected to be engine-out standards
which do not require the use of
aftertreatment—similar to the existing
Tier 1 and Tier 2 standards. The Tier 4
standards will not apply to recreational
engines. Also, Tier 3 engines are
expected to require far less in terms of
new hardware, and in fact, are expected
to only require upgrades to existing
hardware (i.e., new fuel systems). In
addition, manufacturers have
experience with engine-out standards
from the existing Tier 1 and Tier 2
standards, and thus, they have learned
how to comply with such standards.
Thus, small-volume manufacturers of
recreational marine diesel engines do
not need more time to meet the new
standards. For small PMMs of
recreational marine diesel engines, the
one-year delay described earlier will
provide enough time for these entities to
meet today’s standards.
(iv) Engine Dressing Exemption
We are finalizing as proposed that
marine engine dresser will continue to
be exempt from certification and
compliance requirements. As described
in the proposal, many marine diesel
engine manufacturers take a new, landbased engine and modify it for
installation on a marine vessel. Some of
these companies modifying an engine
make no changes that might affect
emissions. Instead, the modifications
may consist of adding mounting
hardware and a generator or reduction
gears for propulsion. It can also involve
installing a new marine cooling system
that meets original manufacturer
specifications and duplicates the
cooling characteristics of the land-based
engine but with a different cooling
medium (such as sea water). In many
ways, these manufacturers are similar to
nonroad equipment manufacturers that
purchase certified land-based nonroad
engines to make auxiliary engines. This
simplified approach of producing an
engine can more accurately be described
as dressing an engine for a particular
application. As indicated above, engine
dressers make changes to an engine
without affecting the emission
characteristics of the engine, which
would include modifications that do not
affect aftertreatment emission-control
devices or systems (as stated earlier,
Tier 4 standards for engines greater than
600 kW (800 hp) are expected to require
aftertreatment).
Because the modified land-based
engines are subsequently used on a
marine vessel, however, these modified
engines are considered marine diesel
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engines, which then fall under these
requirements. As described in the
proposal, while we continue to consider
them to be manufacturers of a marine
diesel engine, they are not be required
to obtain a certificate of conformity (as
long as they ensure that the original
label remains on the engine and report
annually to EPA that the engine models
that are exempt pursuant to this
provision). This extends section 94.907
of the existing regulations. For further
details of engine dressers
responsibilities see section 1042.605 of
the regulations.
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(v) Vessel Builder Provisions
Current recreational marine engines
regulations (2002 Recreational Diesel
Marine program; November 8, 2002, 67
FR 68304) allow manufacturers with a
written request from a small-volume
boat builder to produce a limited
number of uncertified engines (over a
five year period)—an amount equal to
80 percent of the boat builders sales for
one year. For builders with very small
production volumes, this 80 percent
allowance could be exceeded, as long as
sales did not exceed 10 engines in any
one year nor 20 total engines over five
years and applied only to engines less
than or equal to 2.5 liters per cylinder.
We are not continuing this provision
because recreational marine engines are
subject only to the Tier 3 standards that
are not expected to change the physical
characteristics of engines (Tier 3
standards will not result in a larger
engine or otherwise require any more
space within a vessel). Because of the
similarity to Tier 2 engine standards
there will be no need for boat builders
to redesign engine compartments thus
eliminating the need for this 5 year
delay provision.
(vi) Small Vessel Operators Exempt
From New Standards for Existing Fleet
In the proposed rule, we requested
comment on an alternative program
option (Alternative 5: Existing Engines)
that would for the first time set emission
standards for marine diesel engines on
existing vessels—the marine existing
fleet or remanufacture program. As
described earlier in section III.B.2.b,
Remanufactured Marine Standards, we
plan to finalize only the first part of this
option requiring the owner of a marine
diesel engine (vessel operator) to use a
certified marine remanufacture system
when the engine is remanufactured if
such a system is available.
The marine existing fleet program will
apply only to those commercial marine
diesel engines (C1 and C2 engines)
which meet the following criteria:
• Greater than 600 kW (800 hp);
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• Tier 0 or Tier 1 engines for C1
engines;
• Tier 0, Tier 1 or Tier 2 engines for
C2 engines;
• Built in model year 1973 or later;
and
• Have a certified kit available at time
of remanufacture.
We estimate that about 4 percent (or
about 3,885 of 105,406 engines) of all C1
and C2 engines are subject to the
existing fleet program and are likely to
have certified kits available at the time
of remanufacture. Thus, the percentage
of vessels impacted by the
remanufacture program is estimated to
be similar.
Industry commented that a small
portion of the vessel operators with
engines greater than 600 kW (800 hp)
are small businesses that would be
significantly burdened by the existing
fleet program. To address these
comments, the requirements of the
marine existing fleet program do not
apply to owners of marine diesel
engines or vessel operators with less
than $5 million in gross annual sales
revenue. This threshold includes annual
sales revenue from parent companies or
affiliates of the owners/operators. (Small
Business Administration’s (SBA’s)
regulations at 13 CFR 121.103 describe
how SBA determines affiliation.) If at
some future date gross annual sales
revenues are $5 million or more, they
become subject to the existing fleet
program at that point. The $5 million
limit was chosen because a substantial
sample of data for vessel operators—
with vessels that have C1 and C2
engines greater than 600 kW—indicates
that a significant portion of the total
revenue for this sample set, about 80
percent, is generated by operators with
$5 million or more in annual sales
revenue.163
We expect that the amount of
emissions from this sector correlates
reasonably well with the amount of
revenue generated (anticipate that
revenue corresponds to activity which
correlates well to emissions), and thus,
most of the emissions from vessel
operators (with engines greater than 600
kW (800 hp)) is obtained from those
operators with $5 million or greater in
revenue. The $5 million threshold for
annual sales revenue is estimated to
include about 8 percent less of the total
vessel operator revenue compared to a
$10 million limit, while reflecting 15
percent more revenue than a $1 million
threshold. About 90 percent of all vessel
operators with C1 and C2 engines have
less than $5 million in revenue. The
163 The Waterways Journal, Inc., 2006 Inland
River Record.
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cost to remanufacture engines is a
greater burden to the vessel operators
with less than $5 million in revenue
(larger fraction of revenue, etc.) than
those above this limit. Therefore, the $5
million revenue threshold eliminates
the regulatory burden for a substantial
number of small vessel operators, while
capturing a significant portion of the
emissions from operators in the marine
remanufacture program.
(vii) Hardship Provisions
Sections 1068.245, 1068.250 and
1068.255 of the existing title 40
regulations contain hardship provisions
for engine and equipment
manufacturers, including those that are
small businesses. As proposed, we will
apply these sections for marine
applications such as PMMs, SVMs, and
small-volume boat builders, which will
effectively continue existing hardship
provisions for these entities as described
below.
In addition, for the marine existing
fleet or remanufacture program, we are
now providing these same hardship
provisions to vessel operators or marine
remanufacturers that qualify as small
businesses. These provisions are
described below.
Post-Manufacture Marinizers (PMMs),
Small-Volume Manufacturers (SVMs),
and Vessel Operators (or Marine
Remanufacturers): As proposed, we are
continuing two existing hardship
provisions for PMMs and SVMs. In
addition, we now extend these two
provisions to small vessel operators or
small marine remanufacturers for the
marine existing fleet program. All of
these entities may apply for this relief
on an annual basis. First, under an
economic hardship provision, PMMs,
SVMs, and vessel operators (or marine
remanufacturers) may petition us for
additional lead time to comply with the
standards. They must show that they
have taken all possible business,
technical, and economic steps to
comply, but the burden of compliance
costs will have a major impact on their
company’s solvency. As part of its
application of hardship, a company is
required to provide a compliance plan
detailing when and how it plans to
achieve compliance with the standards.
Hardship relief could include
requirements for interim emission
reductions and/or purchase and use of
emission credits. The length of the
hardship relief decided during initial
review is up to one year, with the
potential to extend the relief as needed.
We anticipate that one to two years is
normally sufficient. Also, for PMMs and
SVMs, if a certified base engine is
available, they must generally use this
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engine. We believe this provision will
protect PMMs and SVMs from undue
hardship due to certification burden.
Also, some emission reduction can be
gained if a certified base engine
becomes available. See the regulatory
text in 40 CFR 1068.250 for additional
information.
Second, under the unusual
circumstances hardship provision,
PMMs, SVMs, and vessel operators (or
marine remanufacturers) may also apply
for hardship relief if circumstances
outside their control cause the failure to
comply and if the failure to sell the
subject engines will have a major impact
on their company’s solvency. An
example of an unusual circumstance
outside a manufacturer’s control may be
an ‘‘Act of God,’’ a fire at the
manufacturing plant, or the unforeseen
shut down of a supplier with no
alternative available (the second
example is mainly for PMMs and
SVMs). The terms and time frame of the
relief depend on the specific
circumstances of the company and the
situation involved. As part of its
application for hardship, a company is
required to provide a compliance plan
detailing when and how it will achieve
compliance with the standards. We
consider this relief mechanism to be an
option of last resort. We believe this
provision will protect PMMs, SVMs,
and vessel operators (or marine
remanufacturers) from circumstances
outside their control. We, however, do
not envision granting hardship relief if
contract problems with a specific
company prevent compliance for a
second time. See the regulatory text in
40 CFR 1068.245 for additional
information.
Small-volume boat builders: As
proposed, we are continuing the
unusual circumstances hardship
provision for small-volume boat
builders (those with less than 500
employees and worldwide production
of fewer than 100 boats). Small-volume
boat builders may apply for hardship
relief if circumstances outside their
control cause the failure to comply and
if the failure to sell the subject vessels
will have a major impact on the
company’s solvency. An example of an
unusual circumstance outside a boat
builder’s control may be an ‘‘Act of
God,’’ a fire at the boat building facility,
or the unforeseen breakdown of a
supply contract with an engine supplier.
This relief allows the boat builder to use
an uncertified engine and is considered
a mechanism of last resort. The terms
and time frame of the relief depend on
the specific circumstances of the
company and the situation involved. As
part of its application for hardship, a
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company is required to provide a
compliance plan detailing when and
how it plans to achieve compliance with
the standards. See the regulatory text in
40 CFR 1068.250 for additional
information.
In addition, as described in the
proposal, small-volume boat builders
generally depend on engine
manufacturers to supply certified
engines in time to produce complying
vessels by the date emission standards
begin to apply. We are aware of other
applications where certified engines
have been available too late for
equipment manufacturers to adequately
accommodate changing engine size (for
engines meeting Tier 4 standards, which
are described in section III.B.2 of today’s
rule) 164 or performance characteristics.
To address this concern, we are
allowing small-volume boat builders to
request up to one extra year before using
certified engines if they are not at fault
and will face serious economic hardship
without an extension. See the regulatory
text in 40 CFR 1068.255 for additional
information.
(14) Alternate Tier 4 NOX+HC Standards
We proposed to continue our existing
emission averaging programs for the
new Tier 4 NOX and HC standards for
locomotives and marine engines.
However, the existing averaging
programs do not allow manufacturers to
show compliance with HC standards
using averaging. Because we are
concerned that this could potentially
limit the benefits of our averaging
program as a phase-in tool for
manufacturers, we are establishing an
alternate NOX+HC standard of 1.4
g/bhp-hr that could be used as part of
the averaging program. Manufacturers
that were unable to comply with the
Tier 4 HC standard would be allowed to
certify to a NOX+HC FEL, and use
emission credits to show compliance
with the alternate standard instead of
the otherwise applicable NOX and HC
standards. For example, a manufacturer
may choose to use banked emission
credits to gradually phase in its Tier 4
1200 kW marine engines by producing
a mix of Tier 3 and Tier 4 engines
during the early part of 2014. NOX+HC
credits and NOX credits could be
averaged together without discount.
164 Tier 3 engine-out standards are not expected
to change the physical characteristics of marine
engines. Tier 3 standards will not result in a larger
engine or otherwise require any more space within
a vessel. For Tier 4 standards, we expect that
vessels will be designed to accommodate emission
components that engine manufacturers specify as
necessary to meet these new standards (e.g., ensure
adequate space is available to package
aftertreatment components).
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The value of this alternate standard
(1.4 g/bhp-hr) is the rounded sum of the
Tier 4 NOX and HC standards. We
proposed to set this value at the level of
the NOX standard (1.3 g/bhp-hr).
However, based on the comments
received, we no longer believe this to be
appropriate. See the Summary and
Analysis of Comments for more
discussion of this issue.
(15) Other Issues
We are finalizing other minor changes
to the compliance program. For
example, engine manufacturers will be
required to provide installation
instructions to vessel manufacturers and
kit installers to ensure that engine
cooling systems, aftertreatment exhaust
emission controls, and other emission
controls are properly installed. Proper
installation of these systems is critical to
the emission performance of the
equipment. Vessel manufacturers and
kit installers will be required to follow
the instructions to avoid improper
installation that could render emission
controls inoperative. Improper
installation would subject them to
penalties equivalent to those for
tampering with the emission controls.
We are also clarifying the general
requirement that no emission controls
for engines subject to this final rule may
cause or contribute to an unreasonable
risk to public health, welfare, or safety,
especially with respect to noxious or
toxic emissions that may increase as a
result of emission-control technologies.
The regulatory language, which
addresses the same general concept as
the existing §§ 92.205 and 94.205,
implements sections 202(a)(4) and
206(a)(3) of the Act and clarifies that the
purpose of this requirement is to
prevent control technologies that would
cause unreasonable risks, rather than to
prevent trace emissions of any noxious
compounds. This requirement prevents
the use of emission-control technologies
that produce pollutants for which we
have not set emission standards but
nevertheless pose a risk to the public.
As is described in Section III and the
Summary and Analysis of Comments
document, this provision does not
preclude the use of urea-based SCR
emission controls.
Some marine engine manufacturers
have expressed concern over the current
provisions in our regulation for
selection of an emission data engine.
Part 94 specifies that a marine
manufacturer must select for testing
from each engine family the engine
configuration which is expected to be
worst-case for exhaust emission
compliance on in-use engines. Some
manufacturers have interpreted this to
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mean that they must test all the ratings
within an engine family to determine
which is the worst-case.
Understandably, this interpretation
could cause production problems for
many manufacturers due to the lead
time needed to test a large volume of
engines. Our view is that the current
provisions do not necessitate testing of
all ratings within an engine family.
Rather, manufacturers are allowed to
base their selection on good engineering
judgment, taking into consideration
engine features and characteristics
which, from experience, are known to
produce the highest emissions. This
methodology is consistent with the
provisions for our on-highway and
nonroad engine programs. Therefore, we
are keeping essentially the same
language in part 1042 as is in part 94.
We are adopting similar language for
locomotives and will apply it in the
same manner as we do for marine
engines.
dwashington3 on PROD1PC69 with RULES
B. Compliance Issues Specific to
Locomotives
(1) Refurbished Locomotives
Section 213(a)(5) of the Clean Air Act
directs EPA to establish emission
standards for ‘‘new locomotives and
new engines used in locomotives.’’ In
the previous rulemaking, we defined
‘‘new locomotive’’ to mean a freshly
manufactured or remanufactured
locomotive.165 We defined
‘‘remanufacture’’ of a locomotive as a
process in which all of the power
assemblies of a locomotive engine are
replaced with freshly manufactured
(containing no previously used parts) or
reconditioned power assemblies. In
cases where all of the power assemblies
are not replaced at a single time, a
locomotive is considered to be
‘‘remanufactured’’ (and therefore
‘‘new’’) if all of the power assemblies
from the previously new engine had
been replaced within a five year period.
Our new regulations clarify the
definition of ‘‘freshly manufactured
locomotive’’ when an existing
locomotive is substantially refurbished
including the replacement of the old
engine with a freshly manufactured
engine. The existing definition in
§ 92.12 states that freshly manufactured
locomotives are locomotives that do not
contain more than 25 percent (by value)
previously used parts. We allowed
freshly manufactured locomotives to
165 As is described in this section, freshly
manufactured locomotives, repowered locomotives,
refurbished locomotives, and all other
remanufactured locomotives are all ‘‘new
locomotives’’ in both the previous and new
regulations.
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contain up to 25 percent used parts
because of the current industry practice
of using various combinations of used
and unused parts. This 25 percent value
applies to the dollar value of the parts
being used rather than the number
because it more properly weights the
significance of the various used and
unused components. We chose 25
percent as the cutoff because setting a
very low cutoff point would have
allowed manufacturers to circumvent
the more stringent standards for freshly
manufactured locomotives by including
a few used parts during the final
assembly. On the other hand, setting a
very high cutoff point could have
required remanufacturers to meet
standards applicable to freshly
manufactured locomotives, but such
standards may not have been feasible
given the technical limitations of the
existing chassis.
We are adding to § 1033.901 a
definition of ‘‘refurbish’’ which will
mean the act of modifying an existing
locomotive such that the resulting
locomotive contains less than 50
percent (by value) previously used parts
(but more than 25 percent). We believe
that where an existing locomotive is
improved to this degree, it is
appropriate to consider it separately
from locomotives that are simply
remanufactured in a conventional sense.
As described below, we are specifying
provisions for refurbished locomotives
that vary by application (switch or linehaul) and model year (before or after
2015). See also section IV.B(2), which
describes minimum credit proration
factors for refurbished locomotives.
We are also clarifying that any
locomotives built before 1973 become
‘‘new’’ and thus subject to our emission
standards when refurbished. In the 1998
rulemaking, we determined that pre1973 locomotives should not be
considered ‘‘new’’ when
remanufactured.166 An important policy
consideration in making that
determination was our analysis of the
feasibility of such locomotives to meet
the Tier 0 emission standards. However,
that analysis is not valid for refurbished
locomotives. Given the degree to which
such locomotives are redesigned and
reconfigured, there is no reason that
they should be considered differently
from 1973 locomotives simply because
their frames (or some other parts) were
originally manufactured earlier.
We requested comment on setting
more stringent standards for refurbished
locomotives, considering that these
166 ‘‘Locomotive Emission Standards: Regulatory
Support Document’’, APPENDIX L, ‘‘Exclusion of
Pre-1973 Locomotives’’, April 1998.
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locomotives are restored to a condition
likely to allow for many years of
continued service. Industry commenters
expressed concern that our subjecting
refurbished locomotives to more
stringent standards could prove
counterproductive, because state and
local programs that currently help fund
voluntary refurbishments to very clean
emission levels could lose their
incentive to continue doing so, given
that these refurbishments would now
just be meeting EPA standards. It was
further argued that these refurbishments
would also lose any opportunity to
generate valuable ABT credits, given the
challenge just in meeting the standards.
We believe that the need for financial
incentives will be just as clear and just
as strong under the new program as
before. Refurbishing a locomotive
effectively removes an old, highemitting locomotive from the fleet and
replaces it with a clean one. The
substantial cost of doing so and the
potential that, absent incentives, old
locomotives (especially switchers)
would continue in operation almost
indefinitely are the true drivers for
creating incentives, regardless of the
standards involved. We expect that state
and local government officials involved
in this process are well aware of this
and will act accordingly. The ABT
credits that can be gained from these
refurbishments have not been a major
factor to date and, considering that the
credits can subsequently be used to
produce other, less clean locomotives,
we do not believe that state and local
governments would or should be
satisfied to help finance clean
locomotives that result in dirtier
locomotives elsewhere. As detailed
below, we are therefore adopting more
stringent standards for refurbished
locomotives and phasing in these
standards in a way that we believe best
facilitates continued refurbishment of
existing locomotives, while recognizing
differences between the switch and linehaul locomotive fleets and the emission
reduction trends resulting from our
tiered approach to standards-setting.
Currently, small numbers of old lowhorsepower locomotives are being
refurbished as significantly loweremitting switch locomotives. The
regulations in part 92 subject these
locomotives to the Tier 0 standards
(unless they contain less than 25
percent previously used parts) and
allow them to generate emission credits
if they are cleaner than required. The
regulations in part 1033 will continue
this approach through model year 2014.
It is important to note that since most
of these locomotives were originally
manufactured before 1973, simply by
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meeting the Tier 0 standards they will
achieve significant emission reductions.
For similar reasons, we are adopting
an interim program for slightly larger
locomotives with power between 2300
and 3000 horsepower refurbished
through model year 2014. These
locomotives, which are frequently used
as road switchers, would also be subject
to the Tier 0 standards for this period.
We do not believe, however, that it
would be appropriate to allow switch
locomotives to be refurbished to the Tier
0+ standards in the long term. Once the
Tier 4 standards begin to apply, we will
allow these locomotives to be certified
to the Tier 3 switch locomotive
standards, which will still provide the
opportunity to generate some emission
credits as an incentive.
The story is slightly different for
higher power line-haul locomotives,
which are currently not being
refurbished. Nearly all of these
remaining in the Class I railroad fleets
were originally manufactured in or after
1973 and are already subject to the Tier
0 or later standards. Therefore there will
be less of an air quality incentive to
fund their refurbishment, and so we are
specifying that refurbished line-haul
locomotives be subject to the same
standards as freshly manufactured
locomotives. The regulations would
treat them the same except for emission
credit proration factors, which are
described in section IV.B.(2)
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Another important consideration is
the potential for refurbishment to be
used as a loophole to circumvent the
freshly manufactured standards for linehaul locomotives. Railroads currently
turn over their line-haul fleets much
faster than their switch fleets. However,
it is not hard to envision a scenario in
which railroads began refurbishing their
locomotives rather than buying freshly
manufactured locomotives, especially as
the Tier 4 standards went into effect. A
long-term program requiring that
refurbished line-haul locomotives meet
the same standards as freshly
manufactured locomotives prevents
refurbishment from being used as such
a loophole.
TABLE IV–2.—PROVISIONS FOR REFURBISHED SWITCH LOCOMOTIVES
Applicable tier of
standards
Locomotives refurbished before 2015 ..................................................................................................................
Locomotives refurbished in 2015 or later .............................................................................................................
Minimum proration factor
Tier 0+ ..............
Tier 3 ................
0.60
0.60
TABLE IV–3.—PROVISIONS FOR REFURBISHED LINE-HAUL LOCOMOTIVES
Applicable tier of
standards
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Locomotives refurbished before 2015 ..................................................................................................................
Locomotives refurbished in 2015 or later .............................................................................................................
(2) Averaging, Banking and Trading
For the most part, our new regulations
will continue the existing averaging
banking and trading provisions for
locomotives. This section only
highlights the provisions that are most
significant in the context of this Final
Rule. The reader is encouraged to read
subpart H of part 1033 for details of this
program.
In order to ensure that the ABT
program is not used to delay the
implementation of the Tier 4
technology, we are applying a
restriction similar to the averaging
restriction that was adopted for Tier 2
locomotives in the previous locomotive
rulemaking. We are restricting the
number of Tier 4 locomotives that could
be certified using credits to no more
than 50 percent of a manufacturer’s
annual production. As was true for the
earlier restriction, this is intended to
ensure that progress is made toward
compliance with the advanced
technology expected to be needed to
meet the Tier 4 standards. This will
encourage manufacturers to make every
effort toward meeting the Tier 4
standards, while allowing some use of
banked credits to provide needed lead
time in implementing the Tier 4
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standards by 2015, allowing them to
appropriately focus research and
development funds.
We proposed to allow the carryover of
all Part 92 credits except for PM credits
generated from Tier 0 or Tier 1
locomotives. The Tier 0 and Tier 1 PM
standards under part 92 were set above
the average baseline level to act as caps
on PM emissions rather than
technology-forcing standards. While
Part 92 allows credits generated only
relative the estimated average baseline
rather than the standards, we were still
concerned that such credits might have
been windfall credits. However, as is
described in the Summary and Analysis
of Comments document, after further
analysis we now believe that allowing
the carryover of all part 92 PM credits
is appropriate and will allow such
credits to be used under part 1033.
We are also updating the proration
factors for credits generated or used by
remanufactured locomotives. The
updated proration factors better reflect
the difference in service time for linehaul and switch locomotives. The ABT
program is based on credit calculations
that assume as a default that a
locomotive would remain at a single
FEL for its full service life (from the
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Minimum proration factor
Tier 2+/3 ...........
Tier 4 ................
0.60
0.60
point it is originally manufactured until
it is scrapped). However, when we
established the existing standards, we
recognized that technology would
continue to evolve and that locomotive
owners may wish to upgrade their
locomotives to cleaner technology and
certify the locomotive to a lower FEL at
a subsequent remanufacture. We
established proration factors based on
the age of the locomotive to make
calculated credits for remanufactured
locomotives consistent with credits for
freshly manufactured locomotives in
terms of lifetime emissions. These
proration factors are shown in
§ 1033.705 of the new regulations. These
replace the existing proration factors of
§ 92.305. For example, using the new
proration factors, a 15-year-old line-haul
locomotive certified to a new FEL that
was 1.00 g/bhp-hr below the applicable
standard would generate the same
amount of credit as a freshly
manufactured locomotive that was
certified to an FEL that was 0.43 g/bhphr below the applicable standard
because the proration factor would be
0.43. For comparison, under the old
regulations, the proration factor would
have been 0.50.
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We are correcting how the proration
factors apply for refurbished
locomotives to more appropriately give
credits to railroads for upgrading old
locomotives to use clean engines, rather
than to continue using the old high
emission engines indefinitely. As with
the rest of the program, credits will be
calculated from the difference between
the applicable standard and the
emissions of the new refurbished
locomotive, adjusted to account for the
projected time the locomotive would
remain in service. The correction creates
a floor for the credit proration factor for
refurbished locomotives of 0.60. This is
equal to the proration factor for 20-yearold switchers and would also be
equivalent to a proration factor for a
locomotive that was just over 10 years
old. For example, refurbishing a 35year-old switch locomotive to an FEL
1.0 g/bhp-hr below the Tier 0 standard
would generate the same amount of
credit as a conventional remanufacture
of a 20-year-old switch locomotive to an
FEL 1.0 g/bhp-hr below the Tier 0
standard. This is because we believe
that such refurbished switch
locomotives will almost certainly
operate as long as a 20-year-old
locomotive that was remanufactured at
the same time. Similarly, we believe
that refurbished line-haul locomotives
would likely operate as long as a 10year-old locomotive that was
remanufactured at the same time.
Finally, we are finalizing special
provisions for credits generated and
used by Tier 3 and later locomotives.
Under the current part 92 ABT program,
credits are segregated based on the cycle
over which they are generated but not
by how the locomotive is intended to be
used (switch, line-haul, passenger, etc.).
Line-haul locomotives can generate
credits for use by switch locomotives,
and vice versa, because both types of
locomotives are subject to the same
standards. However, for the Tier 3 and
Tier 4 programs, switch and line-haul
locomotives are subject to different
standards with emissions generally
measured only for one test cycle. We
will allow credits generated by Tier 3 or
later switch locomotives over the switch
cycle to be used by line-haul
locomotives to show compliance with
line-haul cycle standards. As proposed,
we are not allowing such cross-cycle use
of line-haul credits (or switch credits
generated by line-haul locomotives) by
Tier 3 or later switch locomotives.
To make this approach work without
double-counting of credits, we are also
adopting a special calculation method
where the credit using locomotive is
subject to standards over only one duty
cycle while the credit generating
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locomotive is subject to standards over
both duty cycles (and can thus generate
credits over both cycles). In such cases,
we would require the use of credits
under both cycles. For example, for a
Tier 4 line-haul engine family needing
1.0 megagram of NOX credits to comply
with the line-haul emission standard,
the manufacturer would have to use 1.0
megagram of line-haul NOX credits and
1.0 megagram of switch NOX credits if
the line-haul credits were generated by
a locomotive subject to standards over
both cycles.
(3) Phase-In and Reasonable Cost Limit
The new Tier 0 and 1 emission
standards become applicable on January
1, 2010. We also proposed a
requirement for 2008 and 2009 when a
remanufacturing system is certified to
these new standards. If such a system is
available before 2010 for a given
locomotive model at a reasonable cost,
remanufacturers of those locomotives
may no longer remanufacture them to
the previously applicable standards.
They must instead comply with the new
Tier 0 or 1 emission standards when
they are remanufactured. Similarly, we
are requiring them to use certified Tier
2 systems for 2008 through 2012 when
a remanufacturing system is certified to
the new Tier 2 standards. For the
purposes of this provision, ‘‘reasonable
cost’’ means that the total incremental
cost to the operators of the locomotive
(including initial hardware, increased
fuel consumption, and increased
maintenance costs) during the useful
life of the locomotive must be less than
$250,000. This cost limit is based on the
upper cost we think likely to be
required to meet these standards and
reflects comments on our NPRM from
remanufacturers.
As part of this phase-in requirement,
we are requiring certifiers to notify
customers that they are applying for
certificate such that their locomotives
will become subject to the new
standards. We would then allow
owners/operators a minimum 90-day
grace period (after we issue the
certificate) in which they could
remanufacture their locomotives to the
previously applicable standards once
they are notified by the certificate
holder that such systems are available.
This allows them to use up inventory of
older parts. However, where the
certifiers do not immediately notify
them, railroads would be allowed a
grace period of at least 120 days after
they are notified. This combined
approach allows sufficient time to find
out about the availability of kits and to
make appropriate plans for compliance.
We are also adding a new provision for
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owners/operators that limits the total
number of locomotives that would need
to meet the new standards during 2008
and 2009 to a fraction of the total
number of remanufactures they do
between October 3, 2008 and December
31, 2009 that are subject to either the
old or new standards.
We are adding provisions that would
allow Tier 0/1 remanufacturers to use
during the phase-in period an assigned
deterioration factor of 0.03 g/bhp-hr for
PM and assume that all other
deterioration factors are zero. We will
also apply an in-use PM add-on of 0.03
g/bhp-hr. These two provisions are
intended to address lead time concerns
raised by commenters. The commenters
correctly point out that the available
lead time is not sufficient to allow
remanufacturers to verify durability of
the emission controls in a more
conventional way. By addressing this
lead time issue, we will make it more
likely that the low emission kits will be
brought to market early.
(4) Recertification Without Testing
Once manufacturers have certified an
engine family, we have historically
allowed them to obtain certificates for
subsequent model years using the same
test data if the engines remain
unchanged from the previous model
year. We refer to this type of
certification as ‘‘carryover.’’ We are also
extending this allowance to owner/
operators. Specifically, we are adding
the following paragraph to the end of
§ 1033.240:
(c) An owner/operator remanufacturing its
locomotive to be identical to the previously
certified configuration may certify by design
without new emission test data. To do this,
submit the application for certification
described in § 1033.205, but instead of
including test data, include a description of
how you will ensure that your locomotives
will be identical in all material respects to
their previously certified condition. You
have all of the liabilities and responsibilities
of the certificate holder for locomotives you
certify under this paragraph.
(5) Railroad Testing
Section 92.1003 requires Class I
freight railroads to annually test a small
sample of their locomotives. We
proposed to adopt the same
requirements in § 1033.810, but asked
for comments on whether this program
should be changed. In particular, we
requested suggestions to better specify
how a railroad selects which
locomotives to test, which has been a
source of some confusion in recent
years. In this final rule, we are adopting
a revised approach that should reduce
this confusion. The regulations provide
four options for railroads to select
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locomotives for testing and require EPA
to notify the railroad by January 1st for
any year in which we choose to specify
which locomotives should be tested.
In addition, the maximum annual
testing rate is being lowered to 0.075
percent, from the previously applicable
rates of 0.15 to 0.10 percent. This new
rate will require Class I railroads to test
approximately 20 locomotives per year.
We believe that this number of tests (in
addition to the testing required for
certificate holders) will be enough to
allow us to appropriately monitor the
emission performance of in-use
locomotives.
(6) Test Conditions and Corrections
In our previous rule, we established
test conditions that are representative of
in-use conditions. Specifically, we
required that locomotives comply with
emission standards when tested at
temperatures from 45°F to 105°F and at
both sea level and altitude conditions
up to about 4,000 feet above sea level.
One of the reasons we established such
a broad range was to allow outdoor
testing of locomotives. While we only
required that locomotives comply with
emission standards when tested at
altitudes up to 4,000 feet for purposes
of certification and in-use liability, we
also required manufacturers to submit
evidence with their certification
applications, in the form of an
engineering analysis, that shows that
their locomotives were designed to
comply with emission standards at
altitudes up to 7,000 feet. We included
correction factors that are used to
account for the effects of ambient
temperature and humidity on NOX
emission rates.
We are now changing how the
regulations deal with the test
temperatures. We are specifying that
testing without correction may be
performed down to a lower limit of
60°F. In implementing the prior
regulations, we found that the broad
temperature range with correction,
which was established to make testing
more practical, was problematic. Given
the uncertainty with the existing
correction, manufacturers have
generally tried to test in the narrower
range being adopted today. However, we
will still allow manufacturers to test at
lower temperatures but will require
them to develop correction factors
specific to their locomotive designs.
We are also changing the altitude
requirements for switch locomotives in
response to a comment noting that
switch locomotives will rarely operate
above 5,500 feet. For switch
locomotives, we will only require
manufacturers to show that their
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locomotives comply with emission
standards at altitudes up to 5,500 feet.
(7) Duty Cycles and Calculations
(a) Idle Weighting Adjustments
While we did not propose any
changes to the weighting factors for the
locomotive duty cycles, we did request
comment on whether such changes
would be appropriate in light of the
proposed idle reduction requirements.
The regulations specify an alternate
calculation for locomotive equipped
with idle shutdown features. This
provision allows a manufacturer to
appropriately account for the inclusion
of idle reduction features as part of its
emission control system. There are three
primary reasons why we are not
changing the calculation procedures
with respect to the idle requirements.
First, different shutdown systems will
achieve different levels of idle reduction
in use. Thus, no single adjustment to the
cycle would appropriately reflect the
range of reductions that will be
achieved. Second, the existing
calculation provides an incentive for
manufacturers to design shutdown
systems that achieve in the greatest
degree of idle reduction that is practical.
Finally, our feasibility analysis is based
in part on the emission reductions
achievable relative to the existing
standards. Since some manufacturers
already rely on the calculated emission
reductions from shutdown features
incorporated into many of their
locomotive designs, our feasibility is
based in part on allowing such
calculations.
We are adopting a slight change to the
way this adjustment works as compared
to the previous regulations. We are
specifying that idle emission rates for
locomotives meeting our minimum
shutdown requirements in § 1033.115 be
reduced by 25 percent, unless the
manufacturer demonstrates that greater
idle reduction will be achieved.
(b) Representative Cycles
We also recognize that the potential
exists for locomotives to include
additional power notches, or even
continuously variable throttles, and that
the standard FTP sequence for such
locomotives would result in an
emissions measurement that does not
accurately reflect their in-use emissions
performance. Moreover, some
locomotives may not have all of the
specified notches, making it impossible
to test them over the full test. Under the
previous regulations, we handled such
locomotives under our discretion to
allow alternate calculations (40 CFR
92.132(e)). We are now adopting more
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specific provisions in § 1033.520. In
general, for locomotives missing
notches, we believe the existing duty
cycle weighting factors should be
reweighted without the missing notches.
For locomotives without notches or
more than 8 power notches, the
regulations reference following
information provided to us by
manufacturers for the previous
rulemaking that shows typical notch
power levels expressed as a percentage
of the rated power of the engine.
In response to comments we are also
adding provisions to address
locomotives that include new design
features that will result in changes to
the in-use duty cycle. Specifically, the
regulations state that manufacturers
must notify us if they are adding design
features that will make the expected
average in-use duty cycle of their engine
family significantly different from the
otherwise applicable test cycle. They
must also recommend an alternate test
cycle that represents the expected
average in-use duty cycle. We will
specify whether to use the default duty
cycle, the recommended cycle, or a
different cycle, depending on which
cycle we believe best represents
expected in-use operation. For
locomotives subject to both line-haul
and switch cycle standards, the
regulations specify that a single set of
standards would apply for the
representative cycle.
(c) Energy Saving Design Features
We are adopting special provisions for
locomotives equipped with energysaving design features, such as
sophisticated electronic optimization of
throttle and brake settings based on
route data or locomotive operation in a
consist, electronically controlled
pneumatic (ECP) brakes, and hybrid
technology. The provisions we are
adopting recognize that to whatever
degree the total work done by a
locomotive is reduced, the mass
emissions would likely also be reduced.
For example, if certain design features
reduced by three percent the amount of
work needed to pull a typical train, then
the mass emission rate (g/hr) would
generally also be reduced by three
percent. Under the new provisions,
manufacturers will be allowed to adjust
their locomotives’ emissions to reflect
this, based on data gathered prior to
certification.
Manufacturers choosing to adjust
emissions under these provisions must
present a test plan to EPA for approval
prior generating the in-use data
necessary to estimate their emissions
reductions. The degree to which
manufacturers would be allowed to take
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a credit at certification would be
determined from a statistical analysis of
their supporting data to address the
uncertainty in their estimate. This
would minimize the possibility that
manufacturers would be given credit for
emission reductions that did not
actually occur. Later, additional data on
the in-use fleet using the feature could
be gathered to improve the statistical
certainty and this could then be factored
into subsequent certifications. In
concept, however, if we had perfect
data, we would grant the manufacturers
full credit for the savings.
Since our standards are specified as
brake-specific emission limits, no credit
or adjustment will be allowed for
features that only improve the engine’s
brake-specific fuel consumption. The
nature of the test procedure itself
already properly credits such features.
Thus, allowing additional credits to be
calculated would be double-counting of
credits.
(8) Non-OEM Remanufacturing Parts
We are adopting measures in
§ 1033.645 to help provide for the
continued participation in
remanufacturing by parts manufacturers
willing to take responsibility for the
long-term emissions performance of
their parts but who lack the
wherewithal to design and certify entire
locomotive remanufacture systems that
may include complex emissions control
systems far beyond their expertise.
Under this program, we would
determine, based on an upfront
engineering analysis, that the part
supplier has a reasonable basis for
concluding that use of their part would
be equivalent to the OEM part in use.
We would later verify its emission
performance through in-use emission
testing.
The exact nature of the engineering
analysis necessary to demonstrate that
the part supplier has a reasonable basis
for concluding that use of their part (or
parts) will not cause emissions to
increase beyond the level expected from
the OEM part in use, is expected to vary.
We see four possible paths to
accomplish this.
• The part is shown to be identical to
the original part in all material respects.
• The part differs physically from the
original in a small number of ways and
each of these is evaluated to show that
the aftermarket part will be as good as
or better than the original with respect
to emissions performance.
• Measurable emission-critical
parameters such as fuel injection profile
or engine oil consumption rate are
established and an engine (or relevant
engine subsystem) using the aftermarket
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part is shown through testing to perform
as good or better than one with the
original part with respect to these
parameters.
• Emissions testing and durability
demonstration is performed in
essentially the same manner as for
remanufactured system certification.
For example, cylinder liners differing
only in color and part number from the
OEM liners would be identical in all
material respects. Those having
different bore groove patterns would not
be considered identical, but an analysis
of the difference this makes in the oil’s
interaction with the cylinder wall and
rings (which could have an impact on
PM emissions) could suffice to make the
demonstration. Chrome-plated cylinder
liners in combination with a specified
piston ring set used in place of original
rings and non-plated liners could be
expected to affect the emission-critical
parameter of oil consumption,
especially later in the locomotive useful
life due to differences in wear rates.
Bench or field testing over time
demonstrating lower oil consumption
trends than original equipment could
provide a sufficient demonstration,
provided no other emission-critical
parameters are involved. We do not
believe it is necessary or even possible
to specify in the regulations the
appropriate emission-critical parameters
for all of the locomotive aftermarket
components identified in this provision
or to specify the test procedures and
criteria by which these parameters are
evaluated. Instead, we are establishing
broad criteria and requiring the part
suppliers to propose the appropriate
emission-critical parameters and
corresponding test or analytical
methods appropriate to the part they
produce.
We would allow railroads to use the
non-OEM part during remanufacturing
once we have approved the supplier’s
engineering analysis. Once the part has
been installed in at least 250
locomotives, we would require one of
them to be tested. One additional
locomotive would need to be tested
from the next additional 500
locomotives that use the part. If any
locomotives fail to meet all standards,
we generally require one additional
locomotive to be tested for each
locomotive that fails. We would
generally allow the supplier to include
testing performed by others. For
example, if a railroad tests a locomotive
with the part under § 1033.810, the
supplier could submit those test data as
fulfillment of its test obligations.
We are adopting these provisions to
address the specific issue of parts that
are typically replaced during
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remanufacturing and for which there is
an active aftermarket. Therefore, we are
only specifying cylinder liners, cylinder
heads, pistons, rings, and fuel injectors
as being covered by this program. We
reserve the authority to expand the
program to cover other parts.
(9) Use of Nonroad Engines Certified
Under 40 CFR Parts 89 and 1039
Section 92.907 currently allows the
use of a limited number of nonroad
engines in locomotive applications
without certification under the
locomotive program. We believe a
similar allowance should also be
included in the new regulations.
However, we are making some changes
to these procedures. In general,
manufacturers have not taken advantage
of these previously existing provisions.
In some cases, this was because the
manufacturer wanted to produce more
locomotives than allowed under the
exemption. However, in most cases, it
was because the customer wanted a full
locomotive certification with the longer
useful life and additional compliance
assurances. We are adopting new
separate approaches for the long term
(§ 1033.625) and the short term
(§ 1033.150), each of which addresses at
least one of these issues.
For the long term, we are replacing
the existing allowance that relies on part
89 certificates with a designcertification program that makes the
locomotives subject to the locomotive
standards in use but does not require
new testing to demonstrate compliance
at certification. Specifically, this
program allows switch locomotive
manufacturers using nonroad engines to
introduce up to 30 locomotives of a new
model prior to completing the
traditional certification requirements.
While the manufacturer would be able
to certify without new testing, the
locomotives would have locomotive
certificates. Thus, purchasers would
have the compliance assurances they
desire.
As is described in section III B (1)(b),
the short-term program is more flexible
and does not require that the
locomotives comply with the switch
cycle standards; instead the engines
would be subject to the part 1039
standards. The manufacturers would be
required to use good engineering
judgment to ensure that the engines’
emission controls would function
properly when installed in the
locomotives. For example, the
locomotive manufacturer would need to
ensure that sufficient cooling capacity
was available to cool the engine intake
air. Given the relative levels of the part
1039 standards and those being
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proposed in 1033, we do believe there
is little environmental risk with this
short-term allowance and thus are not
including any limits of the sales of such
locomotives. Nevertheless, we are
limiting this allowance to model years
through 2017. This provides sufficient
time to develop these new switchers.
These locomotives would not be exempt
from the part 1033 locomotive standards
when remanufactured, unless the
remanufacturing of the locomotive took
place prior to 2018 and involved
replacement of the engines with
certified new nonroad engines.
Otherwise, the remanufactured
locomotive will be required to be
covered by a part 1033 remanufacturing
certificate.
(10) Mexican and Canadian
Locomotives
Under the prior regulations, Mexican
and Canadian locomotives are subject to
the same requirements as U.S.
locomotives if they operate extensively
within the U.S. The regulation 40 CFR
92.804(e) states:
Locomotives that are operated
primarily outside of the United States,
and that enter the United States
temporarily from Canada or Mexico are
exempt from the requirements and
prohibitions of this part without
application, provided that the operation
within the United States is not extensive
and is incidental to their primary
operation.
We are changing this exemption to
make it subject to our prior approval,
since we have found that the current
language has caused some confusion.
When we created this exemption, it was
our understanding that Mexican and
Canadian locomotives rarely operated in
the U.S. and the operation that did
occur was limited to within a short
distance of the border. We are now
aware that there are many Canadian
locomotives that do operate extensively
within the U.S. and relatively few that
meet the conditions of the exemption.
We have also learned that some
Mexican locomotives may be operating
more extensively in the United States.
Thus, it is appropriate to make this
exemption subject to our prior approval.
To obtain this exemption, a railroad will
be required to submit a detailed plan for
our review prior to using uncertified
locomotives in the U.S. We will grant an
exemption for locomotives that we
determine will not be used extensively
in the U.S. and that such operation will
be incidental to their primary operation.
Mexican and Canadian locomotives that
do not have such an exemption and do
not otherwise meet EPA regulations may
not enter the United States.
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(11) Other Locomotive Issues
The regulations in part 92 allow
locomotive owners to voluntarily
subject their pre-1973 locomotives to
the Tier 0 standards or to include in the
locomotive program low-horsepower
locomotives that would otherwise be
excluded based on their rated power.
We are also including these options in
the new part 1033. We will also provide
two additional options. First, we will
allow Tier 0 switch locomotives, which
are normally not subject to line-haul
cycle standards, to be voluntarily
certified to the line-haul cycle
standards. Second, we will allow any
locomotives to be voluntarily certified
to a more stringent tier of standards. An
example of where these options may be
desirable would be a case in which a
customer wants to purchase a
refurbished switch locomotive that
meets the Tier 2 standards. While it may
seem obvious that it would be allowed,
the old regulations are unclear. The part
1033 regulations eliminate this
confusion.
The existing and proposed regulations
both specified that railroads are
required to perform emission-related
maintenance. In response to comments,
we have added to the regulations a
clarification that unscheduled
maintenance has to be performed in a
timely manner, no later than at the next
‘‘92-day’’ inspection required by the
Federal Railroad Administration.
Railroads expressed concern that the
regulations, as previously written,
would have required them to
immediately remove a locomotive from
service to make emission-related
repairs. This was not our intent. Rather,
the maintenance provision was
intended to merely require that the
maintenance be performed in a timely
manner. For many repairs, it may be
appropriate to wait until the next 92-day
inspection. However, for many others it
would be appropriate to make the repair
sooner to the extent practical.
In response to comments, we are
adding an interim allowance to simplify
certification testing of locomotive
engines. Specifically, for model years
before 2014, we will allow
manufacturers to test locomotive
engines for certification without
replicating the transient behavior in the
locomotive. This will make it easier for
manufacturers to certify new cleaner
remanufacturing systems for the full
range of locomotive models.
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C. Compliance Issues Specific to Marine
Engines
(1) Remanufacturing
As discussed in Section III, above, we
are adopting a marine remanufacture
program for marine diesel engines over
600 kW built from 1973 through Tier 2
that requires the use of a certified
remanufacture system when such an
engine is remanufactured, if one is
available. Certified remanufacture
systems must achieve at least a 25
percent reduction in PM emissions. This
section briefly describes several
certification and compliance provisions
for the marine remanufacture program;
the full program is contained in the
regulations for this rule.
In general, the normal certification
requirements for new marine diesel
engines would apply, with minor
variations as needed to accommodate
the characteristics of remanufactured
engines. For example, engine families
are based on the same criteria as for
freshly manufactured engines, and
testing, reporting, the application for
certification, and warranty requirements
closely follow the provisions that apply
for freshly manufactured engines.
In general, remanufactured engines
are considered to be ‘‘new’’ engines, and
they remain new until sold or placed
back into service after the replacement
of the last cylinder liner. The standards
do not apply for engines that are rebuilt
without removing cylinder liners. For a
new engine to be placed into service, it
must be covered by a certificate of
conformity.
As is the case with our other emission
control programs, certification testing
for conformity demonstration will be
performed on the most common
configuration within an engine family.
An engine family is a group of engines
that have the same characteristics with
respect to combustion cycle and fuel,
cooling system, method of air
aspiration, method of exhaust
aftertreatment, combustion chamber
design, bore and stroke, and mechanical
or electronic controls. Other
configurations may be included if it can
be shown based on good engineering
judgment that they are likely to provide
a PM reduction similar to the
configuration tested. Compliance for
these other configurations is based on
an engineering demonstration that the
remanufacturing system reduces PM
emissions by 25 percent without
increasing NOX emissions. Engine
families may also include
remanufacturing systems corresponding
to engines that were originally produced
over multiple model years, as long as
the configuration does not change in a
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way that affects the validity of
certification for the remanufacturing
system.
To certify a remanufacture system, a
manufacturer must measure baseline
emissions and emissions from an engine
remanufactured using its system. A
baseline emission rate would be
established by remanufacturing an
engine following normal procedures.
That engine or a second engine of the
same configuration is then tested for
emissions after remanufacturing with
the expected emission controls. The
remanufacturing system meets the
emission standards of the program by
demonstrating a minimum 25 percent
reduction in PM emissions and no
increase in NOX emissions (within 5
percent). The remanufacturer must also
demonstrate that the remanufacturing
system does not adversely affect engine
reliability or power.
The remanufacturer must also
demonstrate that the total marginal cost
of the remanufacturing system is less
than $45,000 per ton of PM reduction.
For the purpose of this demonstration,
marginal cost means the difference in
costs between remanufacturing the
engine using the remanufacture system
and remanufacturing the engine
conventionally. Total marginal costs
over the period of one useful life are
divided by the projected PM emissions
over one useful life to obtain the cost of
the remanufacture system per ton of PM
reduced. Costs to be considered include
hardware costs, labor costs, operating
costs over one useful life period, and
other costs (such as shipping).
The useful life provisions established
for freshly manufactured engines would
apply equally to remanufactured
engines. In general, remanufacturers
would be responsible for meeting
emission standards for 10 years or
10,000 hours of operation for Category
1 engines, and 10 years or 20,000 hours
of operation for Category 2 engines.
Certification will rely on a
deterioration factor, similar to freshly
manufactured engines. The certifying
company may either use an assigned
value of 0.015 g/kW-hr for PM or
develop a new deterioration factor based
on engine testing. For Tier 2 engines,
the certifying company needs to add the
deterioration factor to measured
emission levels for certification. The
deteriorated number must be less than
the applicable PM standard. For Tier 1
and earlier engines, the deterioration
factor is added to the emission level
established for the certified
configuration and that higher emission
level serves as the emission standard for
any in-use testing after certification.
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The regulations allow for simplified
certification requirements for
remanufacture systems that are already
certified under the locomotive program.
This would require only an engineering
analysis demonstrating that the system
would achieve emission reductions
from marine engines similar to those
from locomotives. Because the marine
remanufacture program requires only a
PM reduction, locomotive
remanufacture system manufacturers
may modify those locomotive systems
with respect to NOX emissions. In that
case, the system will have to be
recertified as a marine remanufacture
system based on measured values and
subject to all of the other certification
requirements of the marine
remanufacture program.
Remanufactured engines are not
eligible for generating or using emission
credits for averaging, banking, or
trading. This is appropriate because the
program we are finalizing is only
mandatory if a system has been certified
for the relevant engine. We will
reconsider allowing systems to be based
on emission credits when we consider
whether to adopt a mandatory marine
remanufacture program (Part 2 of the
proposed program) at a later date.
Not-to-exceed standards do not apply
to remanufacturing. This is appropriate
because the base engine in most cases is
not subject to NTE requirements. In
addition, NTE is most appropriately
considered in the initial engine design
phase; requiring remanufactured
engines to meet the NTE requirements
would likely require more intensive
engine redesign than is anticipated by
the simpler program we are finalizing.
Finally, other provisions such as
those governing maintenance intervals,
warranties, duty cycles, test fuel,
labeling, recordkeeping, etc. are the
same as or similar to those for freshly
manufactured engines.
(2) Replacement Engines
We are revising certain aspects of our
existing provisions with regard to
replacement engines, as described
below. These requirements apply to all
marine diesel engines, propulsion or
auxiliary, regardless of marine
application. Section 1042.601(c)
provisions apply instead of the
provision of section 1068.240(b)(3) that
applies for other nonroad engines.
(a) Replacement With a Freshly
Manufactured Engine
Under the current marine diesel
engine program, an engine manufacturer
is generally prohibited from selling a
marine engine that does not meet the
standards that are in effect when that
engine is produced. However, we
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recognize that there may be situations in
which a vessel owner may require an
engine certified to an earlier tier of
standards. The two most likely
situations are (1) when a vessel has been
designed to use a particular engine such
that it cannot physically accommodate a
different engine due to size or weight
constraints (e.g., a new engine model
will not fit into the existing engine
compartment); or (2) when the engine is
matched to key vessel components such
as the propeller, or when a vessel has a
pair of engines that must be matched for
the vessel to function properly.
To address these extreme situations,
we amended existing regulation 40 CFR
94.1103(b)(3) to allow a manufacturer to
produce a new engine which meets an
earlier tier of standards if the
Administrator determined that no new
engine certified to the emission limits in
effect at that time is produced by any
manufacturer with the appropriate
physical or performance characteristics
needed to repower the vessel. An engine
manufactured pursuant to this provision
is subject to certain conditions: The
replacement engine must meet
standards at least as stringent as those
of the original engine; the engine
manufacturer must take possession of
the original engine or confirm it is
destroyed; and the replacement engine
must be clearly labeled to show that it
does not comply with the standards and
that sale or installation of the engine for
any purpose other than as a replacement
engine is a violation of federal law and
subject to civil penalty.
We subsequently revised this
provision to allow the engine
manufacturer to make the determination
of whether an engine compliant with
the current standards would fit a vessel,
but solely in cases of catastrophic
failure (see 70 CFR 40419, July 13,
2005). This change was made to reflect
industry concerns that obtaining prior
EPA approval would take too long. The
engine manufacturer may make the
determination in catastrophic failure
situations provided that the following
conditions are met: The manufacturer
must determine that no certified engine
is available, either from its own product
lineup or that of the manufacturer of the
original engine (if different); and the
engine manufacturer must document the
reasons why an engine of a newer tier
is not usable, and this report must be
made available to us upon request. We
also specified in § 94.1103(a)(8) that no
other significant modifications to the
vessel can be made as part of the
process of replacing the engine, or for a
period of 6 months thereafter.
In response to comments on the
proposal for this rulemaking, we are
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finalizing three additional revisions to
the replacement engine provisions.
First, engine manufacturers may now
make the determination with respect to
the feasibility of using a current tier
engine in both noncatastrophic and
catastrophic situations. This is a
significant change to the program.
Engine manufacturers and user groups
were concerned about the amount of
time that would be needed to obtain
prior EPA approval, even in these
noncatastrophic cases. Even though the
noncatastrophic engine replacement is
more typically planned in advance, it is
still the case that the determination
must be made in a timely manner to
ensure the engine manufacturer has
time to produce the engine before the
vessel is taken out of service for the
replacement. Therefore, we are revising
the program to allow the engine
manufacturer to make such
determinations, provided certain
additional conditions are met: The
engine manufacturer must examine the
suitability of replacement with any
current tier engine, either produced by
that manufacturer or any other
manufacturer; the engine manufacturer
must make a record of each
determination, which must be kept for
eight years and contain specific
information; the record must be
submitted to EPA within 30 days after
shipping each engine along with a
statement certifying that the information
contained in that record is true. We may
reduce the reporting and recordkeeping
requirements in this section after a
manufacturer has established a
consistent level of compliance with the
requirements of this section.
These records will be used by EPA to
evaluate whether engine manufacturers
are properly making the feasibility
determination and applying the
replacement engine provisions. We may
void any exemptions we determine do
not conform to the applicable
requirements. When assessing penalties
under this provision we would consider
whether the manufacturer acted in good
faith. Thus manufacturers are
encouraged to keep additional records
to support their good faith attempt to
comply with the regulations. For
example, manufacturers could keep
records of requests for replacement
engines that are denied.
In making the determination that a
current tier engine is not a feasible
replacement engine for a vessel, we
expect the engine manufacturer will
evaluate not just engine dimensions and
weight but may also include other
pertinent vessel characteristics. These
pertinent characteristics would include
downstream vessel components such as
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drive shafts, reduction gears, cooling
systems, exhaust and ventilation
systems, and propeller shafts; electrical
systems for diesel generators (indirect
drive engines); and such other ancillary
systems and vessel equipment that
would affect the choice of an engine. At
the same time, there are differences
between the new tier and original tier
engines that should not affect this
determination, such as the warranty
period or life expectancy of a newer tier
engine, or its cost or production lead
time. These characteristics should not
be part of the determination of whether
or not a new tier engine can be used as
a replacement engine. With regard to the
warranty period or life expectancy for
the new tier engine, an exception may
be if these are significantly shorter for
the new tier engine than for an older tier
engine or the original engine and the
shorter warranty period or life
expectancy for the newer model is
consistent with industry practices.
In addition, in the case of a vessel
with two or more paired engines, if the
engine not in need of replacement has
accumulated service in excess of 75
percent of its useful life we specify that
the determination must consider
replacement of both engines in the pair.
This requirement is necessary to prevent
circumvention of the freshly
manufactured engine requirements by
replacing one engine at a time and
relying on the need to pair the engines
as the sole justification for producing an
engine to an earlier tier. We are also
specifying that no additional
modifications may be made to a vessel
for six months after installing a new
replacement engine made to a previous
tier. This is to avoid circumvention of
the requirement to use a freshly
manufactured engine when a vessel is
refurbished such that it becomes a new
vessel.
The second change to the replacement
engine provision is necessary to
accommodate the new tiers of standards
we are adopting in this rulemaking.
Specifically, in making the feasibility
determination the engine manufacturer
is now required to consider all previous
tiers and use any of their own engine
models from the most recent tier that
meets the vessel’s physical and
performance requirements. If an engine
manufacturer can produce an engine
that meets a previous tier of standards
representing better control of emissions
than that of the engine being replaced,
the manufacturer would need to supply
the engine meeting the tier of standards
with the lowest emission levels. For
example, if a Tier 1 engine is being
replaced after the Tier 3 standards go
into effect, the engine manufacturer
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25159
would have to demonstrate why a Tier
2 as well as a Tier 3 engine cannot be
used before a Tier 0 engine can be
produced and installed. Similarly, for
an engine built prior to 2004, the engine
manufacturer would have to
demonstrate why a Tier 1, Tier 2, or a
Tier 3 engine cannot be used. It should
be noted, in the case of Tier 0 engines,
that MARPOL Annex VI prohibits
replacing an existing engine at or above
130 kW with a freshly manufactured
engine unless it meets the Tier 1
standards.
The third change to the replacement
engine provisions pertains to Tier 4
engines. We are making the advance
determination that Tier 4 engines
equipped with aftertreatment
technology to control either NOX or PM
are not required for use as replacement
engines for engines from previous tiers
in accordance with this regulatory
replacement engine provision. Note,
however, that Tier 4 engines will be
required to be used as replacement
engines if the original engine being
replaced is a Tier 4 engine. We are
making this determination in advance
because we expect that installing such
a Tier 4 engine in a vessel that was
originally designed and built with a
previous tier engine could require
extensive vessel modifications (e.g.,
addition of a urea tank and associated
plumbing; extra room for a SCR or PM
filter; additional control equipment) that
may affect important vessel
characteristics (e.g., vessel stability). It
should be noted that by making this
advance determination, EPA is not
implying that Tier 4 engines are never
appropriate for use as replacement
engines for engines from previous tiers;
this determination is intended to
simplify the search across engines and
is based on the presumption that Tier 4
engines may not fit in most cases. We
are also not intending to prevent states
or local entities from including Tier 4
engines in incentive programs that
encourage vessel owners to replace
previous tier existing engines with new
Tier 4 engines or to retrofit control
technologies on existing engines, since
those incentive programs often are
designed to offset some of the costs of
installing and/or using advanced
emission control technology solutions.
This advance determination is being
made solely for Tier 4 marine diesel
replacement engines that comply with
the Tier 4 standards through the use of
catalytic aftertreatment systems. Should
an engine manufacturer develop a Tier
4 compliant engine solution that does
not require the use of such technology,
then this automatic determination will
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not apply. Instead our existing provision
will apply and it will be necessary to
show that a non-catalytic Tier 4 engine
would not meet the required physical or
performance needs of the vessel.
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(b) Replacement With an Existing
Engine
Our current marine diesel engine
program does not contain provisions
that address the case in which an engine
is replaced with an existing used
engine. This means that if a vessel
owner replaces an existing engine with
a used engine, then that replacement
engine is not required to be certified to
our marine standards. It should be
noted, however, that engines greater
than 600 kW that are built after 1973
would still be subject to the
remanufacture program described in
Section III(C)(2)(b). This means if the
existing engine that is the replacement
engine has all of its cylinder liners
replaced, it will be required to be
remanufactured using a certified
remanufacture system if one is available
for that engine. It is our expectation that
a vessel owner would not replace an
existing engine above 600 kW with a
partially-rebuilt engine, and therefore
we do not expect to see replacement
engines that are not remanufactured if
there is a certified remanufacture system
available.
These remanufacture requirements
would apply whether the owner is
obtaining an identical existing (used)
replacement engine due to an engine
failure or through an engine exchange
for a periodic engine rebuild. These
requirements would also apply if a
vessel owner is obtaining a different
model existing (used) replacement
engine, for whatever reason.
It should be noted that pursuant to the
definition of ‘‘new marine engine,’’ used
engines brought into the marine market
from other segments (e.g., locomotive,
land-based nonroad, or highway sectors)
are considered to be new marine diesel
engines when they are marinized or
modified for use on a vessel, and must
meet the standards for newly
manufactured engines in effect when
such an engine is marinized or modified
for installation on a vessel.
(c) Swing Engines
A swing engine is an additional
engine that is purchased at the time the
vessel is constructed as part of a rebuild
strategy. When an engine is due for
rebuild, that engine is removed from the
vessel and replaced with the swing
engine. The removed engine is rebuilt
and then becomes the swing engine.
Note that a swing engine is not meant
to be a replacement engine in case of
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engine failure. Rather, it is a
maintenance practice.
It is our expectation that the swing
engine would undergo a complete
rebuild, including cylinder liner
replacement, before it is made available
as the swing engine. That would
constitute remanufacturing, and the
engine would be required to comply
with the engine remanufacture
requirements. In general, this means
that all engines that are part of a swing
engine rebuild practice are expected to
comply with the remanufacture
requirements over time, providing a
certified remanufacture system is
available.
(d) Vessel Refurbishing
Our current program specifies that in
addition to newly manufactured vessels,
a vessel is considered to be ‘‘new’’ if it
is modified such that the value of the
modifications exceeds 50 percent of the
value of the modified vessel. Such a
refurbished vessel would be required to
have an engine that is compliant with
the standards in place when the vessel
is modified. We expect that most vessel
modifications will not trigger this
threshold, but the requirement is
necessary to accommodate those cases
where a major structural change is done
to a vessel that make it like-new.
We are revising this provision to
specify how temporary modifications
will be treated under this provision. In
general, temporary modifications to a
vessel would not be considered to be
vessel refurbishing for the purpose of
the ‘‘new vessel’’ definition. We are
defining temporary modifications as
modifications to a vessel that are made
pursuant to a written contract between
the vessel owners and the purchaser of
the vessel’s services and that are made
for the purpose of fulfilling the
purchaser’s marine service
requirements. To be considered to be
temporary, the modifications must be
removed from the vessel upon
expiration of the contract or after a
period of one year, whichever is shorter.
While we will allow a vessel owner to
petition EPA for a longer period of time,
we will generally assume that changes
that are necessary for longer than one
year are quasi-permanent. We do not
expect there to be many petitions for
longer periods of time because
temporary modifications that exceed 50
percent of the vessel’s value would be
considerable and would likely involve
the vessel’s power plant.
(3) Personal Use Exemption
The current marine diesel engine
emission control program contains
certain exemptions from the standards,
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including the following: test engines;
manufacturer-owned engines; display
engines; competition engines; export
engines; and certain military engines.
We also provide an engine dresser
exemption that applies to marine diesel
engines that are produced by marinizing
a certified highway, nonroad, or
locomotive engine without changing it
in any way that may affect the emissions
characteristics of the engine.
In addition to these existing
exemptions we are also adding a new
provision that exempts an engine
installed on a vessel manufactured by a
person for his or her own use (see 40
CFR 1042.630). This is intended to
address the hobbyists and fishermen
who make their own vessel (from a
personal design, for example, or to
replicate a vintage vessel) and who
would otherwise be considered to be a
manufacturer subject to the full set of
emission standards by introducing a
vessel into commerce. The exemption is
intended to allow such a person to
install a rebuilt engine, an engine that
was used in another vessel owned by
the person building the new vessel, or
a reconditioned vintage engine (to add
greater authenticity to a vintage vessel).
The exemption is not intended to allow
such a person to order a new
uncontrolled engine from an engine
manufacturer. We expect this exemption
to involve a very small number of
vessels, so the environmental impact of
this exemption will be negligible, while
the cost would otherwise be high to
install a certified compliant engine.
Because the exemption is intended for
hobbyists and fishermen, we are setting
additional constraints. First, the vessel
may not be used for general commercial
purposes. The one exception to this is
that the exemption allows a fisherman
to use the vessel for his or her own
commercial fishing. Second, the
exemption is limited to one such vessel
over a ten-year period and does not
allow exempt engines to be sold for at
least five years. We believe these
restrictions are not unreasonable for a
true hobby builder or comparable
fisherman. Moreover, we require that
the vessel generally be built from
unassembled components, rather than
simply completing assembly of a vessel
that is otherwise similar to one that
must use a freshly manufactured engine
certified to meet the applicable emission
standards. The person also must be
building the vessel him- or herself, and
not simply ordering parts for someone
else to assemble. Finally, the vessel
must be a vessel that is not classed or
subject to Coast Guard inspections or
surveys.
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(4) Lifeboat/Rescue Boat Exemption
Our current marine diesel engine
program does not exempt lifeboats or
rescue boats, and we did not propose to
revise that approach. This approach was
developed for the Tier 2 marine diesel
engine standards. As we explained in
our 1999 FRM, the technologies that
would meet Tier 2 standards would not
have inherent negative effect on the
performance or power density of an
engine, and we expected that
manufacturers would be able to use the
range of technologies available to
maintain or even improve the
performance capabilities and reliability
of their engines. We also note that landbased emergency engines such as
standby generators are not exempt from
our emission control requirements in
either highway or nonroad applications.
We received several comments from
manufacturers of lifeboats and rescue
boats requesting that we reconsider this
approach and exempt engines on
lifeboats and rescue boats from the Tier
3 and Tier 4 standards. They noted that
engines on lifeboats and rescue boats are
not regularly used as they are intended
for use only during emergencies, and
they are generally only operated for 3
minutes once a week and are water
tested for a short period only a few
times a year. Boat manufacturers were
also concerned about the reliability of
electronic controls and advanced
technology aftertreatment systems in
these situations, especially when the
boats are stored on deck and exposed to
the elements.
We’ve also learned that at least some
engine manufacturers that have certified
engines in the past for use on Coast
Guard approved lifeboats and rescue
boats pursuant to Coast Guard and
international (International Convention
for the Safety of Life at Sea—SOLAS)
requirements have not yet done so for
Tier 2 engines and may elect not to do
so at all.167 The Coast Guard and
SOLAS certification requirements are
meant to ensure that an engine will
perform after it is inverted, will operate
when submerged up to the crankshaft,
and will readily start at temperatures as
low as ¥15 degrees C. This certification
is expensive and time-consuming, and
those costs may be difficult to recover
over the limited U.S. market for
lifeboats and rescue boats (100 to 150
boats per year). Manufacturers of those
lifeboats that use those engines must
either find an alternative engine for
their product, and recertify the boats to
167 See https://www.uscg.mil/hq/g-m/mse4/
boatlb.htm#LIFEBOAT_FOR_
MERCHANT_VESSELS for Coast Guard
requirements for lifeboats and rescue boats.
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the Coast Guard and SOLAS
requirements, or exit the market.
After considering these comments, we
conclude that it is reasonable to modify
our program for engines used on Coast
Guard approved lifeboats and rescue
boats. First, our final program exempts
engines intended to be used on lifeboats
and rescue boats from the Tier 4
standards. This exemption is
appropriate for technological reasons.
We expect the Tier 4 standards to be
met through the application of
aftertreatment technology. While we
believe these technologies will be
durable and reliable, it is also the case
the additional complexity could
possibly affect engine performance in an
emergency, which is the sole situation
in which these engines would be used.
For example, it would be necessary to
ensure the engines on the lifeboat or
rescue boat have onboard at all times an
adequate supply of urea that meets the
quality requirements of an SCR system.
In addition, if the engine on the lifeboat
or rescue boat is only run for very short
periods of time for periodic onboard
tests, the PM filter may not have time to
regenerate. This could result in a small
risk of plugging. Therefore, it is
reasonable to exempt these engines from
the Tier 4 requirements. It is worth
noting that most lifeboat engines are less
than 600 kW and thus would not be
subject to Tier 4 standards.
Second, to avoid a situation in which
an engine certified to the Coast Guard
and SOLAS requirements is not
available for use in a lifeboat or rescue
boat application, we are providing an
exemption that would have the effect of
delaying the date of the emission
standards for engines used on those
boats until SOLAS certified engines of
the respective emissions tier become
available. Specifically, we will grant
exemptions for engines not complying
with the Tier 3 requirements for use in
a Coast Guard approved lifeboat or
rescue boat until such time as a
comparable Tier 3 engine that meets the
weight, size, and performance
requirements of the boat is certified
under the Coast Guard and SOLAS
requirements. Once such an engine
becomes available, the non Tier 3
compliant engines may not be sold for
use in these applications. This provision
is necessary because the Coast Guard
has observed a precipitous drop in
available SOLAS certified engines with
the emissions tier change from the Tier
1 emissions standards to the Tier 2
emissions standards. Given the high
cost of SOLAS certification and the low
sales of SOLAS certified engines, engine
manufacturers have delayed SOLAS
certification of new emission tier
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25161
engines. After considering the high cost
of SOLAS certification, the need for
additional lead time to complete the
SOLAS certification process and the
importance of lifeboats and rescue boats
to safety, we have concluded it is
appropriate to provide this exemption.
We are not requiring engine
manufacturers to certify these engines
by a specified date. However, we
anticipate that engine manufacturers
will over time certify their Tier 3
engines to the Coast Guard and SOLAS
requirements, or modify their existing
Coast Guard certified engines as
necessary to comply with the Tier 3
requirements. Most of the marine diesel
engines used on lifeboats and rescue
boats are derived from land-based
highway or nonroad engines. Once the
Tier 3 requirements for those engines go
into effect and the Tier 2 or Tier 1
counterparts are retired from the fleet, it
will become more expensive to continue
to provide parts and service for these
older engines, and engine manufacturers
will prefer to provide newer tier engines
for lifeboats and rescue boats globally.
Because it is not possible to determine
when that change will take place, the
final program specifies that when they
do become available, they must be used.
Finally, we are extending this
exemption to Tier 2 engines as well. We
have learned that some lifeboat and
rescue boat manufacturers are having
trouble obtaining engines that meet the
Tier 2 standards. Note that because Tier
2 engines are not regulated under part
1042, this exemption is included in a
new section in part 94 (94.914). As with
the Tier 3 exemption, once a Tier 2
engine becomes available that meets the
weight, size, and performance
requirements of the boat and is certified
under the Coast Guard and SOLAS
requirements the exemption will no
longer be available for freshly
manufactured engines.
Engines that are produced to an
earlier tier pursuant to these provisions
must be labeled to make clear that their
use is limited to lifeboats or rescue boats
approved by the U.S. Coast Guard under
approval series 160.135 or 160.156.
Using such a vessel as for a purpose
other than a lifeboat or rescue boat is a
violation of the regulations.
The above provisions are applicable
only to engines in lifeboats and rescue
boats used solely for emergency
purposes. This is an important
distinction because there are cases in
which a lifeboat may serve dual use on
a vessel, both for general transportation
(e.g., tenders) and for emergencies.
Engines in lifeboats and rescue boats
that are not used solely for emergency
purposes are not exempt. These engines
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are not expected to remain idle long
enough for urea storage or PM trap
regeneration to be a problem. For all
these reasons, the Tier 2 and 3
flexibility and Tier 4 exemption will
apply only to engines intended for
installation on lifeboats approved by the
U.S. Coast Guard under approval series
160.135 (except those which are also
approved for use as launches or tenders)
and rescue boats approved by the U.S
Coast Guard under series 160.156.
(5) Stand-By Emergency Auxiliary
Engines
We are exempting certain stand-by
emergency auxiliary engines from the
Tier 4 standards. This exemption is
necessary due to the fact that these
engines are rarely used, their operation
being limited to periodic testing of
several minutes duration. While the
technologies that will be used to achieve
the Tier 4 standards are expected to be
durable, it is also the case that operation
for such short periods of time may not
be enough to engage the aftertreatment
regeneration strategy. In addition, these
auxiliary engines would need separate
urea tanks, rendering them more
complicated to maintain and use in an
emergency situation.
This exemption is limited to
dedicated stand-by emergency auxiliary
engines subject to United States Coast
Guard requirements set out in 46 CFR
part 112. In general, these stand-by
emergency auxiliary engines are
supplemental to the ships’ main
auxiliary engines. They are located
away from the main engine
compartment, have separate fuel tanks,
and are connected to the ships’ power
system in such a way as to provide for
emergency power only to emergency
equipment and not the ship’s power
grid generally. These engines must be
labeled for use as marine stand-by
emergency auxiliary engines only.
Marine stand-by emergency engine
means any marine auxiliary engine
whose operation is limited to
unexpected emergency situations on a
vessel; these engines are subject to
testing and maintenance required by the
United States Coast Guard. They are
generally used to produce power for
critical networks or equipment
(including power supplied to portions
of a vessel) when electric power from
the main auxiliary engine(s) is
interrupted. Marine auxiliary engines
used to supply power to the vessel’s
general electric grid or that are operated
on a constant basis are not considered
to be emergency marine auxiliary
engines.
Exempted engines are required to
meet the applicable Tier 3 standards (in
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part 89 or part 94, as applicable). See 40
CFR 1068.265 for the provisions that
apply for such exempt engines. The
engines must also be labeled to make
clear that they are exempt and their use
is limited to emergency stand-by
auxiliary power as specified in United
States Coast Guard requirements set out
in 46 CFR part 112.
(6) Gas Turbine Engines
While gas turbine engines168 are used
extensively in naval ships, they are not
used very often in commercial ships.
Because of this and because we do not
currently have sufficient information,
we are not including marine gas
turbines in this rulemaking.
Nevertheless, we believe that gas
turbines could likely meet the new
standards (or similar standards) since
they generally have lower emissions
than diesel engines and may reconsider
gas turbines in a future rulemaking.
(7) Natural Gas Engines
The increasing deployment of tankers
carrying liquefied natural gas has led to
greater numbers of large marine engines
running on natural gas instead of diesel
fuel. Depending on the technological
approach engine manufacturers take,
these engines could fall under our
definition for spark-ignition engines
even though their design and
development is more like compressionignition engines. Without some
clarifying provision, these engines
would therefore be subject to the
standards that we are developing for
inboard spark-ignition engines, which
are based on automotive technologies.
Since this is clearly not appropriate, we
are adopting a provision to specify that
natural gas engines above 250 kW are
subject to standards for marine
compression-ignition engines regardless
of our regulatory definitions for sparkignition and compression-ignition
engines. Since the analysis of control
technology and the estimated costs and
emission reductions are very similar to
that for diesel-fueled engines, we have
made no effort to separately analyze
these engines relative to the new
emission standards.
(8) Residual Fuel Engines
The vast majority of Category 1 and 2
marine diesel engines subject to EPA’s
emission standards operate on distillate
diesel fuel. There are cases, however, in
which the owner of a vessel may prefer
168 Gas turbine engines are internal combustion
engines that can operate using diesel fuel, but do
not operate on a compression-ignition or other
reciprocating engine cycle. Power is extracted from
the combustion gas using a rotating turbine rather
than reciprocating pistons.
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to operate a Category 2 engine on
another type of diesel fuel. This is
mainly the case for auxiliary engines on
ocean-going vessels, to allow them to
use the same fuel that is used in the
propulsion engine (typically residual
fuel). There are also a few vessels
operated on the Great Lakes that use
residual fuel or residual fuel blends.
Our marine diesel engine program
requires engine manufacturers to
perform certification testing using the
same type of fuel that will be used in
actual engine operation. This
requirement, which was also included
in our 1999 Tier 2 rule, is intended to
ensure that engines meet the emission
limits in operation. In our proposal, we
noted that engine manufacturers have
not certified Category 1 or 2 engines that
can be operated on residual fuel to the
Tier 2 standards. Manufacturers
explained that it is not profitable to do
so due to the small size of the U.S.
market for these engines. They also
informed us that it would be difficult to
meet EPA’s PM standards on residual
fuel.
Some owners expressed concern to
EPA about the unavailability of large
auxiliary engines certified to the Tier 2
standards on residual fuel. These
owners expressed a preference for
auxiliary engines run on the same fuel
as propulsion engines to simplify ship
operations. To respond to this concern,
we asked for comment on a compliance
consisting of an alternative PM standard
and a tighter NOX standard. The
alternative standards would be available
for auxiliary engines to be installed on
vessels with Category 3 propulsion
engines. Certification testing would still
be required on residual fuel but we
would allow alternative PM
measurement procedures. To ensure
that questions of test fuel and PM
measurement are resolved before
certification testing, manufacturers
would have to apply to EPA to exercise
this flexibility.
The alternative of exempting residual
fuel engines from the test fuel
requirement and allowing them to be
tested on distillate fuel is not
appropriate. All of our mobile source
emission control programs are
predicated on an engine meeting the
emission standards in use. The test fuel
requirement is one of several provisions
that help ensure in-use compliance,
including useful life periods, emission
deterioration factors, durability testing,
and not-to-exceed zone. Amending the
test fuel provisions to allow
manufacturers to certify residual fuel
engines using distillate fuel would
introduce considerable uncertainty into
the in-use performance of these engines,
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would weaken the emission standards,
and would be contrary to the goals of
our program.
We received no comments supporting
the compliance flexibility described
above, and therefore we are not revising
our program with respect to test fuels or
the standards that apply to engines with
per cylinder displacement below 30
liters that use residual fuel. We expect
to revisit this issue in the context of our
upcoming rulemaking for Category 3
marine diesel engines.
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(9) Duty Cycles for Marine Engines
Manufacturers pointed out two
inconsistencies between the proposal
and existing requirements for marine
engines related to the proposed duty
cycles for marine propulsion engines
less than 37 kW and the proposed duty
cycle for propeller-law auxiliary
engines. We agree that the existing 4mode duty cycle (E3) should be used for
these applications and have corrected
this in the final rule.
We received comment that the 8mode (C1) duty cycle was not designed
to represent variable-speed propulsion
engines intended for use with variablepitch or electrically-coupled propellers.
Caterpillar provided an example of a
power curve for a variable-speed engine
designed to operate with a controllable
pitch propeller where the operation is
limited at low and mid-range speeds. In
this case, we agree that the constant
speed (E2) test duty cycle, combined
with the NTE requirements, is more
representative of the operation of this
engine than the proposed C1 cycle. For
this engine, the power and torque at the
C1 intermediate speed is relatively low,
leading to a heavy weighting of low
power operation. In addition, the power
limit curve, for overload protection, is at
lower power than even the E3 duty
cycle.
Controllable pitch propellers are also
used with variable speed engines that
have power curves that are more similar
to those seen for nonroad engines or
marine engines used with fixed pitch
propellers. We are concerned that the E2
duty cycle would not be representative
of the operation of these engines.
Therefore, we are finalizing the E3 duty
cycle for variable-speed propulsion
engines intended for use with variablepitch or electrically-coupled propellers.
In the case where the engine is not
capable of operating over the E3 duty
cycle in-use, the E2 duty cycle would be
used. For the purposes of this
requirement, we consider an engine
capable of operating over the E3 duty
cycle if the engine can safely achieve
more than 1.15 times the power
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specified in the E3 duty cycle at 63, 80,
and 91 percent of maximum test speed.
(10) Definition of Recreational Marine
Diesel Vessel
We are adopting a revised the
definition of recreational marine diesel
vessel in part 1042 that will essentially
return to the definition we originally
adopted in 1999. This revision will
effectively rescind that change we made
in our 2003 recreational engine rule (68
FR 9745, February 28, 2003). As is
described later, in that rulemaking we
revised the definition of recreational
vessel by adding a reference to the Coast
Guard definition in 46 U.S.C. 2101.
However, since then, it has become
clear that the revision resulted in
significant confusion for industry.
As described above, the Tier 3
standards that apply to recreational
marine diesel engines are different than
those that apply to standard power
density commercial engines and
recreational engines are not subject to
the Tier 4 standards. Recreational
engines are also subject to different
compliance requirements, notably the
duty cycle for certification testing and
their useful life. These programmatic
differences reflect the different way in
which these engines are used, with
recreational engines generally having a
higher power/density ratio, operating at
a higher load, and being used for fewer
hours over their life than commercial
engines.
Recreational engines are defined
based on whether or not they are
intended by the engine manufacturer to
be installed on a recreational vessel. In
our 1999 Tier 2 marine diesel engine
rule, we defined recreational vessel as a
vessel intended by the vessel operator to
be operated primarily for pleasure or
leased to another for the latter’s
pleasure, with the exception of (i)
vessels less than 100 gross tons that
carry more than six passengers; and (ii)
vessels more than 100 gross tons that
carry one or more passengers, where
passenger means someone who pays to
be on the vessel.
The goal of this definition was to
exclude so-called recreational vessels
that are in fact operated like commercial
vessels: Those that are operated many
hours a year (for example, charter
fishing vessels and smaller tour vessels
that are rented on an individual basis,
with or without a crew). A personal
vessel owned by an individual for his
personal use and not for hire was
intended to be considered to be a
recreational vessel. For smaller vessels,
this is achieved by requiring that there
be fewer than six paying passengers;
this allows an individual to invite
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25163
friends onboard his or her vessel in
return for some pecuniary arrangement
(e.g., paying for the gas). For larger
vessels, above 100 gross tons, the
presence of any paying passenger
prevents the vessel from being
characterized as recreational; this is
intended to cover luxury yachts that
recover costs by taking paying
passengers onboard. The specified
paying passenger thresholds are high
enough to make them likely to be
known at the time the vessel is
purchased.
In the 2003 rule, we revised the
definition of recreational vessel, by
adding a reference to the Coast Guard
definition. However, the Coast Guard
definition and EPA’s definition have
different intents. Coast Guard’s
requirements are safety related to ensure
adequate lifesaving equipment is
onboard a recreational vessel. For
example, the Coast Guard definitions
differentiate between charter and
noncharter vessels based on whether
vessels are operated with or without a
crew. The intent of EPA’s approach is to
identify those vessels that are intended
for pleasure as opposed to commercial
applications. Thus our definition needs
to rely on features that can be known at
the time of manufacture. For example,
by setting a six passenger threshold for
small vessels our intent was to identify
those vessels clearly identified by the
manufacturer as being intended for
charter use and not used as a charter
either incidentally or unintentionally.
Since the Coast Guard definitions do
not reflect the intent of EPA’s program
and are inconsistent with EPA’s
definitions, we are revising the
definitions to remove the references to
the Coast Guard definitions and
reverting back to the original definitions
adopted in 1999. While the new
definition is being adopted in part 1042,
§ 94.12(i) of part 94 will allow
manufacturers to use this new definition
for certification under part 94.
Commercial vessels that were
categorized as recreational prior to that
time due to confusion about the
meaning of the definitions will not be
affected by the revised definitions.
(11) Engine Stockpiling by Vessel
Builders
Our existing marine diesel engine
program specifies in § 94.1103(a)(5) that
it is a prohibited act to introduce into
commerce a new vessel containing an
engine not covered by a certificate of
conformity applicable for an engine
model year the same as or later than the
calendar year in which the manufacture
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of the new vessel is initiated.169
However, as an exception, we allow
vessel manufacturers to use up their
normal inventory of engines not
certified to new, more stringent
emission standards if they were built
before the date on which the new
standards apply (subject to stockpiling
prohibitions). With the adoption of the
Tier 3 and 4 emission standards, the
location of this provision transfers to
§ 1068.101(a)(1), including the
exception noted above, now being
located in § 1068.105(a).
The normal inventory approach above
was developed in response to traditional
business practice in automotive and
other industries where vehicles and
equipment are serially manufactured.
Although this scheme works well for
most manufacturers of small, seriallyproduced marine vessels, its application
to manufacturers of large, commercial
marine vessels may not be so
straightforward. In this latter case there
are typically long lead-time build
schedules and low production volumes,
which translate to vessel manufacturers
maintaining lean inventory onsite at the
shipyard. Vessel manufacturers usually
order engines from dealers upon
entering into a vessel construction
agreement with an end customer. Due to
lengthy build schedules, which for
many projects can be counted in years,
and the location of some shipyards in
low-lying coastal areas subject to
seasonal flooding, engines are often
delivered and warehoused at the
dealers’ offsite location until such time
as the vessels are ready to receive them
for installation. Especially in projects
where construction agreements involve
multiple vessels, engines for all vessels
may be ordered and delivered to the
dealer during the same year in which
construction of the first vessel is
initiated. Due to this type of business
practice, we will allow vessel
manufacturers to consider as part of
their normal inventory those engines
that are warehoused at offsite
dealerships and for which the vessel
manufacturer entered into a purchase
agreement prior to a change in
applicable emission standards, provided
this practice is consistent with the
vessel manufacturers past engine
ordering practices. We will allow this
normal inventory of engines to be used
up after new emission standards apply.
169 The manufacture of a vessel is initiated when
the keel is laid, or the vessel is at a similar stage
of construction. ‘‘A similar stage of construction’’
means: (1) the stage at which construction
identifiable with a specific vessel begins, and (2)
assembly of that vessel has commenced comprising
at least 50 tons or one percent of the estimated mass
of all structural material, whichever is less.
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It should be noted, however, that this
clarification does not extend to engines
that are not the subject of a prior
purchase agreement, and would not
allow a vessel manufacturer to search
for a previous tier engine among engine
dealers to evade the standards. Also, if
a dealer has previous tier engines that
are not the subject of a prior purchase
agreement after a new tier of standards
goes into effect, those engines may be
used only as replacement engines,
subject to § 1042.615; those engines may
not be sold for use in new vessels.
(12) Other Issues
Several commenters, including the
United States Coast Guard, raised
questions regarding the possibility that
advanced aftertreatment based emission
control systems for marine diesel
engines may need to be by-passed or
otherwise modified or disabled in order
to guarantee safe operation under
emergency conditions. In general terms,
the commenters speculated that the
catalyst systems could fail in such a
manner as to restrict exhaust flow
reducing engine power and potentially
endangering vessel safety.
Marine vessels that lose power to a
main propulsion engine or generating
engine providing essential power to
main propulsion engine auxiliaries
could go adrift with almost no control.
Unlike trucks and locomotives, marine
vessels have no brakes and can literally
‘‘coast’’ for miles and due to their
enormous tonnage have an incredible
amount of momentum and can cause
catastrophic damage via collisions,
allisions, and groundings. In the past,
main propulsion failures on marine
vessels have resulted in severe loss of
life, property, and damage to the marine
environment. Due to this precedent, a
loss of main propulsion is defined as a
‘‘marine casualty or accident’’ in 46 CFR
4.03–1(b)(2)(ix) and 46 CFR 4.05–1
requires the occurrence to be
immediately reported to the Coast
Guard. To avoid potential loss of
propulsion 46 CFR 58.01–35 effectively
requires that main propulsion auxiliary
machinery be provided in duplicate to
prevent single point of failure.
Our discussions with the engine
manufacturers regarding the
technologies they expect to use to
comply with the rules we are finalizing
today, lead us to conclude that such
failure mechanisms are extremely
unlikely given the robust nature of the
technologies.170 However, reflecting the
170 We should note here that the standards in our
rules are performance-based rather than a
prescription for the application of a specific
technology. Our rules do not prevent a
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high priority everyone places on safety
and the reality that no one can say today
with absolute certainty how emission
control systems will be designed in the
future, we are continuing several
regulatory provisions that further ensure
safe vessel operation under all
circumstances. Consistent with Coast
Guard’s requirements for main
propulsion auxiliary machinery, we feel
these provisions address the single
point of failure concern in the design of
emission control systems.
First, we are continuing our general
regulatory requirement found in
§ 1042.115(e) stating that a manufacturer
may not design engines with emissioncontrol devices, systems, or elements of
design that cause or contribute to an
unreasonable risk to public health,
welfare, or safety while operating.
Likewise, our regulations continue to
make clear that actions taken by the
operators of marine vessels in order to
respond to a temporary emergency will
not be considered tampering under
§ 1068.101(b)(1) provided the system is
returned to its proper function as soon
as possible. Lastly, in evaluating
auxiliary emission control devices
(AECDs) for marine diesel engines we
will continue to recognize that AECDs,
such as those that eliminate a single
point of failure, are not defeat devices
as defined under § 1042.115(f) if the
AECDs are necessary to prevent engine
(or vessel) damage or accidents. In the
case of AECD approval, we will
continue our current practice of
reviewing manufacturer certification
applications to ensure that these
provisions are only used when
necessary. Further, it is our general
expectation that engine manufacturers
will provide diagnostic systems to alert
vessel operators when such AECDs are
active and if the AECD requires the
operator to take an action, the diagnostic
system should give the vessel operator
as much advance warning as reasonably
possible.
V. Costs and Economic Impacts
In this section, we present the
projected cost impacts and cost
effectiveness of the standards, and our
analysis of the expected economic
impacts on affected markets. The
projected benefits and benefit-cost
analysis are presented in Section VI.
The benefit-cost analysis explores the
net yearly economic benefits to society
of the reduction in mobile source
emissions expected to be achieved by
manufacturer from developing and applying new or
different technology at some future time as long as
it meets the performance basis in the rules (e.g., a
0.04 g/kW-hr standard PM).
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this rulemaking. The economic impact
analysis explores how the costs of the
rule will likely be shared across the
manufacturers and users of the engines
and equipment that will be affected by
the standards. Unless noted otherwise,
all costs are in 2005 dollars.
The annual monetized health benefits
of this rule in 2030 will range from $9.2
and $11 billion, assuming a 3 percent
discount rate, or between $8.4 billion to
$10 billion, assuming a 7 percent
discount rate. The social costs of the
new standards are estimated to be
approximately $738 million in 2030.171
The impact of these costs on society are
estimated to be small, with the prices of
rail and marine transportation services
estimated to increase by about 1
percent.
Further information on these and
other aspects of the economic impacts of
our final rule are summarized in the
following sections and are presented in
more detail in the Final RIA for this
rulemaking.
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A. Engineering Costs
The following sections briefly discuss
the various engine and equipment cost
elements considered for this cost
analysis and present the total
engineering costs we have estimated for
this rulemaking; the reader is referred to
Chapter 5 of the final RIA for a complete
discussion of our engineering cost
estimates. When referring to
‘‘equipment’’ costs throughout this
discussion, we mean the locomotive
and/or marine vessel related costs as
opposed to costs associated with the
diesel engine being placed into the
locomotive or vessel. Estimated freshly
manufactured engine and equipment
engineering costs depend largely on
both the size of the piece of equipment
and its engine, and on the technology
package being added to the engine to
ensure compliance with the standards.
The wide size variation of engines
covered by this program (e.g., small
marine engines with less than 37 kW (50
horsepower, or hp) through locomotive
and marine C2 engines with over 3000
kW (4000 hp) and the broad application
variation (e.g., small pleasure crafts
through large line haul locomotives and
171 The estimated 2030 social welfare cost of $738
million is based on draft compliance costs for this
final rule of $740 million for that year. The final
compliance cost estimate for 2030 is somewhat
higher, at $759 million; see section VI.C for an
explanation. This difference is not expected to have
an impact on the results of the market analysis or
on the expected distribution of social costs among
stakeholders.
172 ‘‘Economic Analysis of Diesel Aftertreatment
System Changes Made Possible by Reduction of
Diesel Fuel Sulfur Content,’’ Engine, Fuel, and
Emissions Engineering, Incorporated, December 15,
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25165
(1) Freshly Manufactured Engine and
Equipment Variable Engineering Costs
Engineering costs for exhaust
emission control devices (i.e., catalyzed
DPFs, SCR systems, and DOCs) were
estimated using a methodology
consistent with the one used in our
2007 heavy-duty highway rulemaking.
In that rule, surveys were provided to
nine engine manufacturers seeking
information relevant to estimating the
engineering costs for and types of
emission-control technologies that
might be enabled with ultra low-sulfur
diesel fuel (15 ppm S). The survey
responses were used as the first step in
estimating the engineering costs of
advanced emission control technologies
anticipated for meeting the 2007 heavy-
duty highway standards. We then built
upon these engineering costs using
input from members of the
Manufacturers of Emission Controls
Association (MECA). We also used this
information in our recent nonroad Tier
4 (NRT4) rule. Because the anticipated
emission control technologies expected
to be used on locomotive and marine
engines are the same as or similar to
those expected for highway and
nonroad engines, and because the
expected suppliers of the technologies
are the same for these engines, we have
used that analysis as the starting point
for estimating the engineering costs of
these technologies in this rule.172
Importantly, the analysis summarized
here and detailed in the final RIA takes
into account specific differences
between the locomotive and marine
products when compared to on-highway
trucks (e.g., engine size).
Engineering costs of control include
variable costs (for new hardware, its
assembly, and associated markups) and
fixed costs (for tooling, research,
redesign efforts, and certification). We
are projecting that the Tier 3 standards
will be met by optimizing the engine
and emission controls that will exist on
locomotive and marine engines in the
Tier 3 timeframe. Therefore, we have
estimated no hardware costs associated
with the Tier 3 standards. For the Tier
4 standards, we are projecting that SCR
systems and DPFs will be the most
likely technologies used to comply.
Upon installation in a new locomotive
or a new marine vessel, these devices
would require some new equipment
related hardware in the form of brackets,
new sheet metal, and a reductant storage
and delivery system. The annual
variable costs for example years, the
PM/NOX split of those engineering
costs, and the net present values that
would result are presented in Table V–
1.173 As shown, we estimate the net
present value for the years 2006 through
2040 of all variable costs at $1.5 billion
using a three percent discount rate, with
$1.3 billion of that being engine-related
variable costs.174 Using a seven percent
discount rate, these costs are $674
million and $575 million, respectively.
1999, Public Docket No. A–2001–28, Docket Item
II–A–76.
173 The PM/NO +NMHC cost allocations for
X
variable costs used in this cost analysis are as
follows: SCR systems including marinization costs
on marine applications are 100% NOX+NMHC; DPF
systems including marinization costs on marine
applications are 100% PM; and, equipment
hardware costs are split evenly.
174 Throughout our cost and economic impact
analyses, net present value (NPV) calculations are
based on the period 2006–2040, reflecting the
period when the NPRM analysis was completed.
This has the consequence of discounting the current
year costs, effectively 2007, and all subsequent
years are discounted by an additional year. The
result is a slightly smaller NPV of engineering costs
than by calculating the NPV over 2007–2040 (3%
smaller for 3% NPV and 7% smaller for 7% NPV).
The same convention applies for the emission
inventories as shown in Table V–7. We have used
2006 because we intended to publish the proposal
in 2006. For the final analysis, we have chosen to
continue with 2006 to make comparisons between
proposal and final analyses more clear.
cargo vessels) that exists in these
industries makes it difficult to present
an estimated cost for every possible
engine and/or piece of equipment.
Nonetheless, for illustrative purposes,
we present some example per engine/
equipment engineering cost impacts
throughout this discussion. This
engineering cost analysis is presented in
detail in Chapter 5 of the final RIA.
Note that the engineering costs here
do not reflect changes to the fuel used
to power locomotive and marine
engines. Our Nonroad Tier 4 rule (69 FR
38958) controlled the sulfur level in all
nonroad fuel, including that used in
locomotives and marine engines. The
sulfur level in the fuel is a critical
element of the locomotive and marine
program. However, since the costs of
controlling locomotive and marine fuel
sulfur have been considered in our
Nonroad Tier 4 rule, they are not
considered here. This analysis considers
only those costs associated with the
locomotive and marine program being
finalized today. Also, the engineering
costs presented here do not reflect any
savings that are expected to occur
because of the engine ABT program and
the various flexibilities included in the
program which are discussed in section
IV of this preamble. As discussed there,
these program features have the
potential to provide savings for both
engine and locomotive/vessel
manufacturers.
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TABLE V–1.—FRESHLY MANUFACTURED ENGINE AND EQUIPMENT VARIABLE ENGINEERING COSTS
[Millions of 2005 dollars]
Engine variable engineering costs
Year
Equipment
variable engineering costs
Total variable
engineering
costs
$0
$0
$0
$0
$0
$60
$82
$99
$98
$1,255
$575
$0
$0
$0
$0
$0
$11
$14
$18
$17
$220
$100
$0
$0
$0
$0
$0
$71
$96
$117
$115
$1,475
$674
2008 .....................................................................................
2009 .....................................................................................
2010 .....................................................................................
2011 .....................................................................................
2012 .....................................................................................
2015 .....................................................................................
2020 .....................................................................................
2030 .....................................................................................
2040 .....................................................................................
NPV at 3% ...........................................................................
NPV at 7% ...........................................................................
Total for PM
$0
$0
$0
$0
$0
$37
$50
$61
$60
$772
$353
Total for
NOX+NMHC
$0
$0
$0
$0
$0
$34
$46
$56
$55
$703
$321
to which the given power range and
market segment would need to comply.
For example, a commercial marine
engine below 600 kW (805 hp) would
need to comply with the Tier 3
standards as its final tier and would,
therefore, incur no new hardware costs.
In contrast, a commercial marine engine
over 600 kW is expected to comply with
both Tier 3 and then Tier 4 and would,
therefore, incur hardware costs
associated with the Tier 4 standards.
The costs also represent long term costs
or those costs after expected learning
effects have occurred and warranty costs
have stabilized.
(2) Freshly Manufactured Engine and
Equipment Fixed Engineering Costs
before the locomotive and marine
emission standards take effect, and
because engine manufacturers will have
had several years complying with the
highway and nonroad standards, we
believe that the technologies used to
comply with the locomotive and marine
standards will have undergone
significant development before reaching
locomotive and marine production, and
Because these technologies are being
researched for implementation in the
highway and nonroad markets well
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We can also look at these variable
engineering costs on a ‘‘per engine’’ and
a ‘‘per piece of equipment’’ basis rather
than an annual total basis. Doing so
results in the costs summarized in Table
V–2. The costs shown represent the total
engine-related and equipment-related
engineering hardware costs associated
with all of the new emissions standards
Federal Register / Vol. 73, No. 88 / Tuesday, May 6, 2008 / Rules and Regulations
we have considered this in estimating
the costs for research and development.
Chapter 5 of the final RIA details our
approach which differs from our
approach in the draft RIA. We anticipate
that engine manufacturers would
introduce a combination of primary
technology upgrades to meet the new
emission standards. Achieving very low
NOX emissions requires basic research
on NOX emission-control technologies
25167
The total of fixed engineering costs and
the net present values of those costs are
shown in Table V–3.175 As shown, we
have estimated the net present value for
the years 2006 through 2040 of all fixed
engineering costs at $549 million using
a three percent discount rate, with $471
million of that being engine-related
research costs. Using a seven percent
discount rate, these costs are $422
million and $371 million, respectively.
and improvements in engine
management. There would also have to
be some level of tooling expenditures to
make possible the fitting of new
hardware on locomotive and marine
engines. We also expect that
locomotives and marine vessels being
fitted with Tier 4 engines would have to
undergo some level of redesign to
accommodate the aftertreatment devices
expected to meet the Tier 4 standards.
TABLE V–3.—FRESHLY MANUFACTURED ENGINE AND EQUIPMENT FIXED ENGINEERING COSTS
[Millions of 2005 dollars]
Engine
research
Year
2008 .............................
2009 .............................
2010 .............................
2011 .............................
2012 .............................
2015 .............................
2020 .............................
2030 .............................
2040 .............................
NPV at 3% ...................
NPV at 7% ...................
Engine
certification
Engine tooling
$34
34
68
114
80
46
0
0
0
471
371
$0
0
0
19
0
17
0
0
0
33
24
Some of the estimated fixed
engineering costs would occur in years
prior to the Tier 3 standards taking
affect in 2012. Engine manufacturers
would need to invest in engine tooling
and certification prior to selling engines
that meet the standards. Engine research
is expected to begin five years in
advance of the standards for which the
research is done. We have estimated
some engine research for both the Tier
3 and Tier 4 standards, although the
research associated with the Tier 4
standards is expected to be higher since
it involves work on aftertreatment
devices which only the Tier 4 standards
would require. By 2016, the Tier 4
standards would be fully implemented
and engine research toward the Tier 4
standards would be completed.
Similarly, engine tooling and
Total fixed
engineering
costs
Equipment
redesign
$0
0
0
5
0
1
0
0
0
6
5
$0
0
0
0
0
13
3
3
0
39
22
$34
34
68
138
80
76
3
3
0
549
422
certification efforts would be completed.
We have estimated that equipment
redesign, driven mostly by marine
vessel redesigns, would continue for
many years given the nature of the
marine market. Therefore, by 2017 all
engine-related fixed engineering costs
would be zero, and by 2033 all
equipment-related fixed engineering
costs would be zero.
(3) Freshly Manufactured Engine
Operating Costs
We anticipate an increase in costs
associated with operating locomotives
and marine vessels. We anticipate three
sources of increased operating costs:
Reductant use; DPF maintenance; and a
fuel consumption impact. Increased
operating costs associated with
reductant use would occur only in those
Total for PM
$11
11
23
50
27
30
1
1
0
194
148
Total for NOX
+NMHC
$23
23
46
88
54
46
1
1
0
354
274
locomotives/vessels equipped with a
SCR engine using a reductant like urea.
Maintenance costs associated with the
DPF (for periodic cleaning of
accumulated ash resulting from
unburned material that accumulates in
the DPF) would occur in those
locomotives/vessels that are equipped
with a DPF engine. The fuel
consumption impact is anticipated to
occur more broadly—we expect that a
one percent fuel consumption increase
would occur for all new Tier 4 engines,
locomotive and marine, due to higher
exhaust backpressure resulting from
aftertreatment devices. These costs and
how the fleet cost estimates were
generated are detailed in Chapter 5 of
the final RIA and are summarized in
Table V–4.176
TABLE V–4.—FRESHLY MANUFACTURED ENGINE ESTIMATED INCREASED OPERATING COSTS
[Millions of 2005 dollars]
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Year
2008
2009
2010
2011
2012
2015
Reductant use
.........................................................
.........................................................
.........................................................
.........................................................
.........................................................
.........................................................
$0
0
0
0
0
23
175 The PM/NO +NMHC cost allocations for fixed
X
costs used in this cost analysis are as follows:
Engine research expenditures are 67% NOX+NMHC
and 33% PM; engine tooling and certification costs
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DPF
maintenance
Fuel consumption impact
Total operating
costs
$0
0
0
0
0
7
$0
0
0
0
0
30
$0
0
0
0
0
0
are split evenly; and, equipment redesign costs are
split evenly.
176 The PM/NO +NMHC cost allocations for
X
operating costs used in this cost analysis are as
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Total for PM
Total for
NOX+NMHC
$0
0
0
0
0
4
follows: Reductant costs are 100% NOX+NMHC;
DPF maintenance costs are 100% PM; and, fuel
consumption impacts are split evenly.
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0
0
0
0
26
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TABLE V–4.—FRESHLY MANUFACTURED ENGINE ESTIMATED INCREASED OPERATING COSTS—Continued
[Millions of 2005 dollars]
Year
Reductant use
2020 .........................................................
2030 .........................................................
2040 .........................................................
NPV at 3% ...............................................
NPV at 7% ...............................................
DPF
maintenance
143
409
619
4,031
1,575
As shown, we have estimated the net
present value for the years 2006 through
2040 of the annual operating costs at
$5.2 billion using a three percent
discount rate and $2.1 billion using a
seven percent discount rate. The
operating costs are zero until Tier 4
engines start being sold since only the
Tier 4 engines are expected to incur
increased operating costs (note that
operating costs associated with the
remanufacturing programs are discussed
below). Reductant use represents the
largest source of increased operating
costs. Because reductant use is meant
for controlling NOX emissions, most of
the operating costs are associated with
NOX+NMHC control.
(4) Engineering & Operating Costs
Associated With the Remanufacturing
Programs
We have also estimated engineering
costs associated with the locomotive
Fuel consumption impact
Total operating
costs
42
118
175
1,157
453
187
535
806
5,264
2,057
3
8
12
75
29
and marine remanufacturing programs.
The remanufacturing process is not a
low cost endeavor. However, it is much
less costly than purchasing a freshly
manufactured engine. The engineering
costs we have estimated associated with
the remanufacturing program are not
meant to capture the remanufacturing
process but rather the incremental
engineering costs to that process.
Therefore, the remanufacturing costs
estimated here are only those
engineering and operating costs
resulting from the requirement to meet
a more stringent standard than the
engine was designed to meet at its
original sale. In addition to incremental
hardware costs, we expect that some
remanufactured engines will see a fuel
consumption impact. We expect a one
percent fuel consumption increase will
occur for remanufactured Tier 0
locomotives because we believe that the
Total for PM
Total for
NOX+NMHC
24
67
99
654
256
164
468
707
4,610
1,801
tighter NOX standard will be met using
retarded timing. For the same reason,
we expect a two percent fuel
consumption increase for
remanufactured C2 marine engines. The
marine engines will have timing
retarded to the same degree as
locomotives, but the relative degree of
timing retard will be greater for marine
engines given their initial state of
control. These engineering and
operating costs and how they were
generated are detailed in Chapter 5 of
the final RIA and are summarized in
Table V–5.177 As shown, we have
estimated the net present value for the
years 2006 through 2040 of the annual
engineering and operating costs
associated with the locomotive and
marine remanufacturing programs at
$2.1 billion using a 3 percent discount
rate and $1.2 billion using a 7 percent
discount rate.
TABLE V–5.—ESTIMATED HARDWARE AND OPERATING COSTS ASSOCIATED WITH THE LOCOMOTIVE & MARINE
REMANUFACTURING PROGRAMS
[Millions of 2005 dollars]
Year
Locomotive
2008 .....................................................................................
2009 .....................................................................................
2010 .....................................................................................
2011 .....................................................................................
2012 .....................................................................................
2015 .....................................................................................
2020 .....................................................................................
2030 .....................................................................................
2040 .....................................................................................
NPV at 3% ...........................................................................
NPV at 7% ...........................................................................
Total
$16
21
27
32
44
37
26
12
3
450
289
Total for PM
$75
54
85
143
135
89
63
106
161
2,120
1,153
$38
27
42
71
68
44
31
53
80
1,060
577
Total for
NOX+NMHC
$38
27
42
71
68
44
31
53
80
1,060
577
The total engineering and operating
costs associated with today’s final rule
are the summation of the new engine
dwashington3 on PROD1PC69 with RULES
(5) Total Engineering & Operating Costs
$59
32
58
111
91
52
37
94
158
1,669
864
Marine
and new equipment engineering costs,
both fixed and variable, the new engine
operating costs for freshly manufactured
engines, and the hardware and
operating costs associated with the
locomotive and marine remanufacturing
programs. These costs are summarized
in Table V–6.
177 Costs associated with the remanufaturing
program are split evenly between NOX+NMHC and
PM. Note that the costs associated with the marine
remanufacturing program are consistent with the
inventory reductions discussed in section II. Our
estimate of the number of remanufactured engines
is presented in a memorandum from Amy Kopin to
the docket for this rule (see Docket Item No. EPA–
HQ–OAR–2003–0190–0847).
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25169
TABLE V–6.—TOTAL ENGINEERING & OPERATING COSTS OF THE FINAL PROGRAM
(Millions of 2005 dollars]
Freshly manufactured engine related
engineering
costs
Year
Freshly manufactured equipment related
engineering
costs
Freshly manufactured engine & equipment operating
costs
Hardware and
operating
costs associated with the
remanufacturing programs
Total engineering costs
Total PM costs
$34
34
68
138
80
123
82
99
98
1,764
974
$0
0
0
0
0
24
17
20
17
260
122
$0
0
0
0
0
30
187
535
806
5,264
2,057
$75
54
85
143
135
89
63
105
161
2,120
1,153
$109
87
153
281
215
266
349
759
1,082
9,407
4,307
$49
38
65
121
94
116
106
181
240
2,680
1,333
2008 .............................
2009 .............................
2010 .............................
2011 .............................
2012 .............................
2015 .............................
2020 .............................
2030 .............................
2040 .............................
NPV at 3% ...................
NPV at 7% ...................
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As shown, we have estimated the net
present value of the annual engineering
costs for the years 2006 through 2040 at
$9.4 billion using a three percent
discount rate and $4.3 billion using a
seven percent discount rate. Roughly
half of these costs are operating costs,
with the bulk of those being reductant
related costs. As explained above in the
operating cost discussion, because
reductant use is meant for controlling
NOX emissions, most of the operating
costs and, therefore, the majority of the
total engineering costs are associated
with NOX+NMHC control.
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Figure V–1 graphically depicts the
annual engineering costs associated
with the program being finalized today.
The engine costs shown represent the
engineering costs associated with engine
research and tooling, etc., and the
incremental costs for new hardware
such as DPFs and reductant SCR
systems. The equipment costs shown
represent the engineering costs
associated with equipment redesign
efforts and the incremental costs for
new equipment-related hardware such
as reductant storage and delivery
systems, sheet metal and brackets. The
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Total
NOX+NMHC
costs
$60
49
88
160
121
150
242
578
842
6,727
2,973
remanufacturing program costs include
incremental hardware and operating
costs for the locomotive and marine
remanufacturing programs. The
operating costs include incremental
increases in operating costs associated
with reductant use, DPF maintenance,
and a one percent fuel consumption
increase for new Tier 4 engines. The
total program engineering costs are
shown in Table V–6 as $9.4 billion at a
three percent discount rate and $4.3
billion at a seven percent discount rate.
BILLING CODE 6560–50–P
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BILLING CODE 6560–50–C
B. Cost Effectiveness
As discussed in section VI, this rule
is very cost beneficial, with social
benefits far outweighing social costs.
However, this does not shed light on
how cost effective this control program
is compared to other control programs at
providing the expected emission
reductions. One tool that can be used to
assess the value of the final program is
the ratio of engineering costs incurred
per ton of emissions reduced and
comparing that ratio to other control
programs. As we show in this section,
the PM and NOX emissions reductions
from the new locomotive and marine
diesel program compare favorably—in
terms of cost effectiveness—to other
mobile source control programs that
have been or will soon be implemented.
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We note that today’s action builds upon
the efforts undertaken by the engine
manufacturing industry to comply with
our recent 2007/2010 heavy-duty
highway and nonroad Tier 4 (NRT4)
rulemakings. As such, and as discussed
at length in Chapter 5 of the final RIA,
much of the research and development
associated with diesel emission controls
builds upon the work done to comply
with those earlier rules. This does not
change the conclusion that the cost
effectiveness of today’s action compares
favorably with other actions deemed
appropriate for society.
We have calculated the cost per ton of
our program based on the net present
value of all engineering costs incurred
and all emission reductions generated
from the current year 2006 through the
year 2040. This approach captures all of
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the costs and emissions reductions from
our program including those costs
incurred and emissions reductions
generated by the locomotive and marine
remanufacturing programs. The baseline
case for this evaluation is the existing
set of engine standards for locomotive
and marine diesel engines and the
existing remanufacturing requirements.
The analysis timeframe is meant to
capture both the early period of the
program when very few new engines
that meet the standards would be in the
fleet, and the later period when
essentially all engines would meet the
new standards.
Table V–7 shows the emissions
reductions associated with today’s rule.
These reductions are discussed in more
detail in section II of this preamble and
Chapter 3 of the final RIA.
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TABLE V–7.—ESTIMATED EMISSIONS REDUCTIONS ASSOCIATED WITH THE NEW LOCOMOTIVE AND MARINE PROGRAM
(Short tons)
Year
PM2.5
2015 .................................................................................................................
2020 .................................................................................................................
2030 .................................................................................................................
2040 .................................................................................................................
NPV at 3% .......................................................................................................
NPV at 7% .......................................................................................................
7,000
14,000
27,000
37,000
308,000
134,000
a
PM10
NOX
8,000
15,000
27,000
38,000
318,000
139,000
NMHC
161,000
371,000
795,000
1,144,000
8,757,000
3,708,000
14,000
26,000
40,000
52,000
492,000
221,000
Note: (a) Note that, PM2.5 is estimated to be 97 percent of the more inclusive PM10 emission inventory.
In Section II we generate and present
PM2.5 inventories since recent research
has determined that these are of greater
health concern. Similarly, NMHC is
estimated to be 93 percent of the more
inclusive VOC emission inventory.
Traditionally, we have used PM10 and
NMHC in our cost effectiveness
calculations. Since cost effectiveness is
a means of comparing control measures
to one another, we use PM10 and NMHC
in our cost effectiveness calculations for
comparisons to past control measures.
Using the engineering costs shown in
Table V–6 and the emission reductions
shown in Table V–7, we can calculate
the $/ton associated with today’s rule.
These are shown in Table V–8. The
resultant cost per ton numbers depend
on how the engineering costs presented
above are allocated to each pollutant.
Therefore, as described in section V.A,
we have allocated costs as closely as
possible to the pollutants for which they
are incurred. These allocations are also
discussed in detail in Chapter 5 of the
final RIA.
TABLE V–8.—FINAL PROGRAM AGGREGATE COST PER TON AND LONG-TERM ANNUAL COST PER TON
2006 thru
2040 discounted lifetime cost per
ton at 3%
Pollutant
NOX+NMHC .....................................................................................................
PM ....................................................................................................................
The costs per ton shown in Table V–
8 for 2006 through 2040 use the net
present value of the annualized
engineering costs and emissions
reductions associated with the program
for the years 2006 through 2040. We
have also calculated the costs per ton of
emissions reduced in the years 2030 and
2040 using the annual engineering costs
and emissions reductions in those
2006 thru
2040 discounted lifetime cost per
ton at 7%
$730
8,440
specific years. These numbers are also
shown in Table V–8. All of the costs per
ton include costs and emission
reductions that will occur from the
locomotive and marine remanufacturing
programs.
In comparison with other emissions
control programs, we believe that the
new locomotive and marine program
represents a cost effective strategy for
Cost per ton in
2030
Cost per ton in
2040
$690
6,620
$700
6,360
$760
9,620
generating substantial NOX+NMHC and
PM reductions. This can be seen by
comparing the cost effectiveness with
the cost effectiveness of a number of
standards that EPA has adopted in the
past. Table V–9 and Table V–10
summarize the cost per ton of several
past EPA actions to reduce emissions of
NOX+NMHC and PM from mobile
sources.
TABLE V–9.—NEW LOCOMOTIVE AND MARINE PROGRAM COMPARED TO PREVIOUS MOBILE SOURCE PROGRAMS FOR
NOX+NMHC
Program
$/ton NOX+NMHC
Today’s locomotive & marine standards .........................................................................................................
Tier 4 Nonroad Diesel (69 FR 39131) .............................................................................................................
Tier 2 Nonroad Diesel (EPA420–R–98–016, Chapter 6) ................................................................................
Tier 3 Nonroad Diesel (EPA420-R–98–016, Chapter 6) .................................................................................
Tier 2 vehicle/gasoline sulfur (65 FR 6774) ....................................................................................................
2007 Highway HD (66 FR 5101) .....................................................................................................................
2004 Highway HD (65 FR 59936) ...................................................................................................................
$730
1,140
710
480
1,580—2,650
2,530
250—480
Note: Costs adjusted to 2005 dollars using the Producer Price Index for Total Manufacturing Industries.
dwashington3 on PROD1PC69 with RULES
TABLE V–10.—NEW LOCOMOTIVE AND MARINE STANDARDS COMPARED TO PREVIOUS MOBILE SOURCE PROGRAMS FOR
PM
Program
$/ton PM
Today’s locomotive & marine standards .........................................................................................................
Tier 4 Nonroad Diesel (69 FR 39131) .............................................................................................................
Tier 1/Tier 2 Nonroad Diesel (EPA420–R–98–016, Chapter 6) .....................................................................
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12,630
2,700
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TABLE V–10.—NEW LOCOMOTIVE AND MARINE STANDARDS COMPARED TO PREVIOUS MOBILE SOURCE PROGRAMS FOR
PM—Continued
Program
$/ton PM
2007 Highway HD (66 FR 5101) .....................................................................................................................
15,990
Note: Costs adjusted to 2005 dollars using the Producer Price Index for Total Manufacturing Industries.
dwashington3 on PROD1PC69 with RULES
C. EIA
We prepared an Economic Impact
Analysis (EIA) to estimate the social
costs associated with the final control
program to estimate the market-level
changes in prices and outputs for
affected markets, the social costs of the
program, and the expected distribution
of those costs across stakeholders. As
defined in EPA’s Guidelines for
Preparing Economic Analyses, social
costs are the value of the goods and
services lost by society resulting from
(a) the use of resources to comply with
and implement a regulation and (b)
reductions in output.178
A quantitative Economic Impact
Model (EIM) was developed to estimate
price and quantity changes and total
social costs associated with the
emission control program.
The EIM is a computer model
comprised of a series of spreadsheet
modules that simulate the supply and
demand characteristics of each of the
markets under consideration. The model
methodology is firmly rooted in applied
microeconomic theory and was
developed following the methodology
set out in OAQPS’s Economic Analysis
Resource Document.179 Chapter 7 of the
RIA contains a detailed description of
the EIM, including the economic theory
behind the model and the data used to
construct it, the baseline equilibrium
market conditions, and the model’s
behavior parameters. The EIM and the
estimated compliance costs presented
above are used to estimate the economic
impacts of the program. The results of
this analysis are summarized below.
The engineering costs we used in the
EIA are an earlier version of the
estimated compliance costs developed
for this final rule. The net present value
of the engineering costs used in the EIA
is estimated to be approximately $9.17
billion (NPV over the period of analysis
at 3 percent discount rate), which is
178 EPA Guidelines for Preparing Economic
Analyses, EPA 240–R–00–003, September 2000, p
113. A copy of this document can be found at
https://yosemite.epa.gov/ee/epa/eed.nsf/webpages/
Guidelines.html.
179 U.S. Environmental Protection Agency, Office
of Air Quality Planning and Standards, Innovative
Strategies and Economics Group, OAQPS Economic
Analysis Resource Document, April 1999. A copy
of this document can be found at https://
www.epa.gov/ttn/ecas/econdata/Rmanual2/.
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about $240 million less than the net
present value of the final estimated
engineering costs of about $9.41 billion.
This difference is the sum of various
cost adjustments, the largest of which
are an increase of about $222 million in
operating costs for the marine markets
and $42 million in the operating costs
for the rail markets (NPV over the
period of analysis at 3 percent discount
rate). These changes are not expected to
have a substantial impact on the market
level results because the differences are
relatively small on an annual basis. For
example, operating costs for C2 marine
markets increase by about 15 percent in
2030 (from $107 million to $123
million). The previous estimate of $107
million was associated with an increase
of approximately 1.1 in the price of
marine transportation services and a
decrease of approximately 0.5 percent in
the quantity of marine transportation
services provided. A small increase in
operating costs is not likely to change
those results by very much. The marketlevel impacts on the other downstream
markets are also likely to be very small
and not economically significant.
Finally, the difference in compliance
costs will not affect the distribution of
social costs, which is a function of the
price elasticity of supply and demand.
(1) Market Analysis Results
In the market analysis, we estimate
how prices and quantities of goods and
services affected by the emission control
program can be expected to change once
the program goes into effect.
The compliance costs associated with
the new locomotive and marine diesel
engine standards are expected to lead to
price and quantity changes in these
markets. A summary of the market
analysis results is presented in Table V–
11 for 2012, which is representative of
the first year of the Tier 3 standards;
2016, which is representative of the first
year of the Tier 4 standards; and 2030,
which represents market impacts of the
program in the long-term. Results for all
years can be found in Chapter 7 of the
RIA.
For all markets, the market impacts
for the early years of the program are
driven by the transportation markets. In
these years, the only direct compliance
costs are associated with the
remanufacture programs; there are no
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variable costs associated with the Tier 3
standards and therefore no direct
compliance costs. The transportation
markets will experience operating costs
increases; these will result in small
increases in transportation market
prices, which will translate to small
contractions in demand for locomotives
and marine diesel engines and vessels.
This is expected exert marginal
downward pressure on prices in those
markets, of less than 0.1 percent. The
production decreases are also expected
to be very small, at 0.1 percent or less.
The Tier 4 programs are expected to
result in larger market changes due to
the direct compliance costs associated
with Tier 4 standards and the
continuing costs of the remanufacture
programs. For the locomotive markets,
the price increases in 2016 are expected
to be about 4 percent for line haul
locomotives and about one percent for
switchers in 2016. In the long term (by
2030), prices are expected to increase to
about 3.2 percent for line haul
locomotives and about 1.5 percent for
switchers. These small price increases
reflect the relative amount of the
compliance costs compared to the total
cost of a locomotive or switcher (the
engine is only a small part of the total
cost of the locomotive). In all cases, the
decrease in the quantity of line haul
locomotives or switchers produced is
expected to be less than 0.5 percent.
In the marine markets, price increases
for engines are expected to be larger in
2016, varying from about 9 percent for
C1 engines above 600 kW (800 hp) to 17
percent for auxiliary engines and C2
engines above 600 kW.180 The price
increases for vessels that use these
engines, however, are smaller (about 2
percent and 7 percent, respectively),
reflecting the relative amount of the
compliance costs compared to the price
of a commercial marine vessel.
Production quantities are expected to
decrease by less than 4 percent for
engines and vessels. The long-term price
impacts are similar, with expected price
increases of about 12 percent for engines
C2 above 600 kW and 7 percent for C1
engines above 600 kW, and vessel price
180 Results presented in this section are by marine
engine category in kW; the actual EIA analysis
presented in Chapter 7 of the RIA was performed
using marine engine categories by hp.
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increases of less than 5 percent. Long-
term production quantity decreases are
expected to be less than 3 percent.
TABLE V–11.—ESTIMATED MARKET IMPACTS FOR 2012, 2016, 2030
(2005$)
Average
variable
engineering
cost per unit
Market c
2012
Rail Sector:
Locomotives ......................................................................................
Switcher/Passenger ..........................................................................
Transportation Services ....................................................................
Marine Sector
Engines:
Auxiliary >600 kW .............................................................................
C1>600 kW ................................................................................
C2>600 kW ................................................................................
Other marine ..............................................................................
Vessels
C1>600 kW .......................................................................................
C2>600 kW .......................................................................................
Other marine .....................................................................................
Transportation Services ...........................................................................
2016
Rail Sector:
Locomotives ......................................................................................
Switcher/Passenger ..........................................................................
Transportation Services ....................................................................
Marine Sector
Engines:
Auxiliary >600 kW .............................................................................
C1>600 kW ................................................................................
C2>600 kW ................................................................................
Other marine ..............................................................................
Vessels:
C1>600 kW .......................................................................................
C2>600 kW .......................................................................................
Other marine .....................................................................................
Transportation Services ...........................................................................
2030
Rail Sector:
Locomotives ......................................................................................
Switcher/Passenger ..........................................................................
Transportation Services ....................................................................
Marine Sector
Engines:
Auxiliary >600 kW .............................................................................
C1>600 kW ................................................................................
C2>600 kW ................................................................................
Other marine ..............................................................................
Vessels:
C1>600 kW .......................................................................................
C2>600 kW .......................................................................................
Other marine .....................................................................................
Transportation Services ...........................................................................
Change in price
Absolute
Change in quantity
Percent
Absolute
Percent
$0
0
NA
¥535
¥348
a NA
¥0.03
¥0.03
0.1
¥1
0
a NA
¥0.1
¥0.1
¥0.1
0
0
0
0
¥47
¥8
¥139
0
0.00
0.00
¥0.03
0.00
0
0
0
0
¥0.1
0.0
¥0.1
0.0
0
0
0
NA
¥174
¥2,419
¥3
a NA
¥0.01
¥0.07
0.00
0.2
0
0
1
a NA
0.0
¥0.1
0.0
¥0.1
84,274
14,175
NA
83,227
13,494
a NA
4.2
1.0
0.3
¥1
0
a NA
¥0.1
¥0.1
¥0.1
37,097
18,483
71,806
0
35,569
16,384
71,602
0
17.1
8.5
16.3
0.00
¥11
¥15
0
0
¥3.4
¥3.7
¥0.2
0.0
b 34,043
a NA
2.1
7.0
0.00
0.4
¥14
0
¥1
a NA
¥3.7
¥0.2
0.0
¥0.2
65,343
21,139
NA
63,019
19,628
a NA
3.2
1.5
0.6
¥4
¥1
a NA
¥0.3
¥0.3
¥0.3
28,359
14,131
54,893
0
27,021
12,479
54,264
¥1
13.0
6.5
12.3
0.0
¥11
¥13
¥1
0
¥2.8
¥2.9
¥0.5
0.0
b 25,768
1.6
5.1
0.0
1.1
¥12
0
¥4
a NA
¥2.9
¥0.5
0.0
¥0.5
8,277
12,107
0
NA
6,933
10,169
0
NA
b 255,143
¥4
b 164,774
¥12
a NA
dwashington3 on PROD1PC69 with RULES
Notes:
a The prices and quantities for transportation services are normalized ($1 for 1 unit of services provided) and therefore it is not possible to estimate the absolute change price or quantity; see 7.3.1.5.
b The estimated vessel impacts include the impacts of direct vessel compliance costs and the indirect impacts of engine markets for both propulsion and auxiliary engines. See Chapter 7 of the RIA.
c Results presented in this table are by marine engine category in kW; the actual EIA analysis presented in Chapter 7 of the RIA was performed using marine engine categories by hp.
(2) Economic Welfare Analysis
In the economic welfare analysis, we
look at the total social costs associated
with the program and their distribution
across key stakeholders.
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The total estimated social costs of the
program are about $221 million, $284
million, $332 million and $738 million
for 2012, 2016, 2020, and 2030. These
estimated social costs are nearly
identical to the total compliance costs
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for those years. The slight reduction in
social costs when compared to
compliance costs occurs because the
total engineering costs do not reflect the
decreased sales of locomotives, engines
and vessels that are incorporated in the
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total social costs. Results for all years
are presented in Chapter 7 of the RIA.
Table V–12 shows how total social
costs are expected to be shared across
stakeholders for selected years.
We estimate the net social costs of the
program to be approximately $738
million in 2030.181 The rail sector is
expected to bear about 62.5 percent of
the social costs of the program in 2030,
and the marine sector is expected to
bear about 37.5 percent. In each of these
two sectors, these social costs are
expected to be born primarily by
producers and users of locomotive and
marine transportation services (about 98
percent). The remaining 2 percent is
expected to be borne by locomotive,
marine engine, and marine vessel
manufacturers and fishing and
recreational users.
TABLE V–12.—SUMMARY OF ESTIMATED SOCIAL COSTS FOR 2012, 2016, 2020, 2030 (2005$, $MILLION)
2012
Stakeholder group a
Surplus
change
($)
Locomotives:
Locomotive producers ..............................................................................................
Line haul producers ..................................................................................................
Switcher/Passenger producers .................................................................................
Rail transportation service providers ........................................................................
Rail transportation service consumers .....................................................................
Total locomotive sector ............................................................................................
Marine:
Marine engine producers ..........................................................................................
Auxiliary > 600 kW ...................................................................................................
C1 > 600 kW ............................................................................................................
C2 > 600 kW ............................................................................................................
Other marine .............................................................................................................
Marine vessel producers ..........................................................................................
C1 > 600 kW ............................................................................................................
C2 > 600 kW ............................................................................................................
Other marine .............................................................................................................
Recreational and fishing vessel consumers .............................................................
Marine transportation service providers ...................................................................
Marine transportation service consumers ................................................................
Auxiliary engines < 600 kW ......................................................................................
Total marine sector ...................................................................................................
Total Program ....................................................................................................
2016
Percent
Surplus
change
($)
¥35.1
¥27.8
¥7.2
¥21.4
¥68.4
¥124.9
15.9
12.6
3.3
9.7
31.0
56.6
¥8.3
¥0.9
¥7.4
¥43.4
¥138.9
¥190.6
2.9
0.3
2.6
15.3
48.8
67.0
¥45.8
¥16.0
¥19.0
¥10.7
0.0
¥0.3
¥0.1
¥0.1
¥0.1
0.0
¥11.9
¥38.1
0.0
¥96.1
20.7
7.3
8.6
4.9
0.0
0.1
0.0
0.1
0.0
0.0
5.4
17.3
0.0
43.5
¥2.1
¥0.5
¥1.6
0.0
0.0
¥15.8
¥13.5
¥2.2
¥0.1
0.0
¥18.1
¥57.9
0.0
¥93.8
0.7
0.2
0.5
0.0
0.0
5.6
4.7
0.8
0.0
0.0
6.4
20.3
0.0
33.0
¥221.0
....................
¥284.4
....................
2020
Stakeholder group
Surplus
change
($)
dwashington3 on PROD1PC69 with RULES
Locomotives:
Locomotive producers ..............................................................................................
Line haul producers ...........................................................................................
Switcher/Passenger producers .........................................................................
Rail transportation service providers ...............................................................................
Rail transportation service consumers ............................................................................
Total locomotive sector ....................................................................................................
Marine:
Marine engine producers ..........................................................................................
Auxiliary > 600 kW ............................................................................................
C1 > 600 kW .....................................................................................................
C2 > 600 kW .....................................................................................................
Other marine .....................................................................................................
Marine vessel producers ..........................................................................................
C1 > 600 kW .....................................................................................................
C2 > 600 kW .....................................................................................................
Other marine .....................................................................................................
Recreational and fishing vessel consumers .....................................................
Marine transportation service providers ...................................................................
Marine transportation service consumers ................................................................
Auxiliary engines < 600 kW ......................................................................................
Total marine sector ...................................................................................................
Total Program ....................................................................................................
Percent
2030
Percent
Surplus
change
($)
Percent
¥1.1
¥1.0
¥0.1
¥46.4
¥148.6
¥196.1
0.3
0.3
0.0
14.0
44.8
59.1
¥3.1
¥2.7
¥0.4
¥109.0
¥348.9
¥461.1
0.4
0.4
0.1
14.8
47.3
62.5
¥1.8
¥0.4
¥1.3
0.0
0.0
¥10.3
¥8.8
¥1.3
¥0.1
0.0
¥29.5
¥94.4
0.0
¥135.9
0.5
0.1
0.4
0.0
0.0
3.1
2.7
0.4
0.0
0.0
8.9
28.4
0.0
40.9
¥2.0
¥0.5
¥1.4
¥0.1
0.0
¥9.2
¥8.2
¥0.7
¥0.3
0.0
¥63.3
¥202.5
0.0
¥277.0
0.3
0.1
0.2
0.0
0.0
1.2
1.1
0.1
0.0
0.0
8.6
27.4
0.0
37.5
¥332.0
....................
¥738.1
....................
Note: a Results presented in this table are by marine engine category in kW; the actual EIA analysis presented in Chapter 7 of the RIA was
performed using marine engine categories by hp.
181 All estimates presented in this section are in
2005$.
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Table V–13 shows the distribution of
total surplus losses for the program from
2007 through 2040. This table shows
that the rail sector is expected to bear
about 62 percent of the total program
social costs through 2040 (NPV 3%),
and that most of the costs are expected
to be borne by the rail transportation
consumers. The marine sector is
expected to bear about 38 percent of the
total program social costs through 2040
(NPV 3%), most of which are also
expected to be borne by the marine
transportation consumers. This is
consistent with the structure of the
program, which leads to high
compliance costs for the rail marine
transportation sectors.
TABLE V–13. ESTIMATED NET SOCIAL COSTS 2007 THROUGH 2040 BY STAKEHOLDER ($MILLION, 2005$)
Surplus
change
Percent of
total surplus
Surplus
change
Locomotives .....................................................................................................................
Locomotive producers .....................................................................................................
Line Haul ..........................................................................................................................
Switcher/Passenger .........................................................................................................
Rail transportation service providers ...............................................................................
Rail transportation service consumers ............................................................................
Total locomotive sector ....................................................................................................
Marine ..............................................................................................................................
Marine engine producers .................................................................................................
Auxiliary > 600 kW ...........................................................................................................
C1 > 600 kW ....................................................................................................................
C2 > 600 kW ....................................................................................................................
Other marine ....................................................................................................................
Marine vessel producers .................................................................................................
C1 > 600 kW ....................................................................................................................
C2 > 600 kW ....................................................................................................................
Other marine ....................................................................................................................
Recreational and fishing vessel consumers ....................................................................
Marine transportation service providers ..........................................................................
Marine transportation service consumers .......................................................................
Auxiliary Engines <600 kW ..............................................................................................
Total marine sector ..........................................................................................................
NPV 3%
¥$221.1
¥172.2
¥48.9
¥1,302.7
¥4,168.7
¥5,692.6
....................
2.4
NPV 7%
¥$160.4
¥124.5
¥35.9
¥568.6
¥1,819.5
¥2,548.5
¥307.5
¥87.3
¥106.8
¥56.8
¥56.7
¥150.0
¥126.8
¥19.7
¥3.5
0.2
¥704.6
¥2,254.7
¥40.2
3,456.7
3.4
Total Program ...........................................................................................................
¥9.149.2
Stakeholder Groups a
14.2
45.6
62.6
1.6
7.7
24.6
0.4
37.8
¥229.4
¥64.0
¥74.6
¥42.6
¥48.1
¥72.5
¥60.8
¥10.2
¥1.5
0.1
¥308.4
¥986.9
¥34.2
¥1,631.3
Percent of
total surplus
3.8
13.6
43.5
61.0
5.5
1.7
7.4
23.6
¥0.8
39.0
¥4,179.8
a Results
Note:
presented in this table are by marine engine category in kW; the actual EIA analysis presented in Chapter 7 of the RIA was
performed using marine engine categories by hp.
dwashington3 on PROD1PC69 with RULES
(3) What Are the Significant Limitations
of the Economic Impact Analysis?
Every economic impact analysis
examining the market and social welfare
impacts of a regulatory program is
limited to some extent by limitations in
model capabilities, deficiencies in the
economic literatures with respect to
estimated values of key variables
necessary to configure the model, and
data gaps. In this EIA, there three
potential sources of uncertainty: (1)
Uncertainty resulting from the way the
EIM is designed, particularly from the
use of a partial equilibrium model; (2)
uncertainty resulting from the values for
key model parameters, particularly the
price elasticity of supply and demand;
and (3) uncertainty resulting from the
values for key model inputs,
particularly baseline equilibrium price
and quantities.
Uncertainty associated with the
economic impact model structure arises
from the use of a partial equilibrium
approach, the use of the national level
of analysis, and the assumption of
perfect competition. These features of
the model mean it does not take into
account impacts on secondary markets
or the general economy, and it does not
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consider regional impacts. The results
may also be biased to the extent that
firms have some control over market
prices, which would result in the
modeling over-estimating the impacts
on producers of affected goods and
services.
The values used for the price
elasticities of supply and demand are
critical parameters in the EIM. The
values of these parameters have an
impact on both the estimated change in
price and quantity produced expected
as a result of compliance with the new
standards and on how the burden of the
social costs will be shared among
producer and consumer groups. In
selecting the values to use in the EIM it
is important that they reflect the
behavioral responses of the industries
under analysis.
Finally, uncertainty in measurement
of data inputs can have an impact on the
results of the analysis. This includes
measurement of the baseline
equilibrium prices and quantities and
the estimation of future year sales. In
addition, there may be uncertainty in
how similar engines and equipment
were combined into smaller groups to
facilitate the analysis. There may also be
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uncertainty in the compliance cost
estimations.
While variations in the above model
parameters may affect the distribution of
social costs among stakeholders and the
estimated market impacts, they will not
affect the total social costs of the
program. This is because the total social
costs are directly related to the total
compliance costs. To explore the effects
of key sources of uncertainty on the
distribution of social costs and on
estimated price and quantity impacts,
we performed a sensitivity analysis in
which we examine the results of using
alternative values for several model
parameters. The results of these
analyses are contained in Appendix 7H
of the RIA prepared for this rule.
Despite these uncertainties, we
believe this economic impact analysis
provides a reasonable estimate of the
expected market impacts and social
welfare costs of the new standards in
future. Acknowledging benefits
omissions and uncertainties, we present
a best estimate of the social costs based
on our interpretation of the best
available scientific literature and
methods supported by EPA’s Guidelines
for Preparing Economic Analyses and
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the OAQPS Economic Analysis
Resource Document.
VI. Benefits
dwashington3 on PROD1PC69 with RULES
This section presents our analysis of
the health and environmental benefits
that are estimated to occur as a result of
the final locomotive and marine engine
standards throughout the period from
initial implementation through 2030.
Nationwide, the engines that are subject
to the emission standards in this rule
are a significant source of mobile source
air pollution. The standards will reduce
exposure to NOX and direct PM
emissions and help avoid a range of
adverse health effects associated with
ambient PM2.5 and ozone levels. In
addition, the standards will help reduce
exposures to diesel PM exhaust, various
gaseous hydrocarbons and air toxics. As
described below, the reductions in PM
and ozone from the standards are
expected to result in significant
reductions in premature deaths and
other serious human health effects, as
well as other important public health
and welfare effects.
EPA typically quantifies and
monetizes PM- and ozone-related
impacts in its regulatory impact
analyses (RIAs) when possible. The RIA
for the proposal for this rulemaking only
quantified benefits from PM; in the
current RIA we quantify and monetize
the ozone-related health and
environmental impacts associated with
the final rule. The science underlying
the analysis is based on the current
ozone criteria document.182 To estimate
the incidence and monetary value of the
health outcomes associated with this
final rule, we used health impact
functions based on published
epidemiological studies, and valuation
functions derived from the economics
literature.183 Key health endpoints
analyzed include premature mortality,
hospital and emergency room visits,
school absences, and minor restricted
activity days. The analytic approach to
characterizing uncertainty is consistent
182 U.S. Environmental Protection Agency (2006)
Air quality criteria for ozone and related
photochemical oxidants (second external review
draft) Research Triangle Park, NC: National Center
for Environmental Assessment; report no. EPA/
600R–05/004aB–cB, 3v. Available: https://
cfpub.epa.gov/ncea/cfm/
recordisplay.cfm?deid=137307 [March 2006]
183 Health impact functions measure the change
in a health endpoint of interest, such as hospital
admissions, for a given change in ambient ozone or
PM concentration.
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with the analysis used in the RIA for the
proposed O3 NAAQS.
The benefits modeling is based on
peer-reviewed studies of air quality and
health and welfare effects associated
with improvements in air quality and
peer-reviewed studies of the dollar
values of those public health and
welfare effects. These methods are
consistent with benefits analyses
performed for the recent analysis of the
proposed Ozone NAAQS and the final
PM NAAQS analysis.184, 185 They are
described in detail in the RIAs prepared
for those rules.
The range of PM benefits associated
with the final standards is estimated
based on risk reductions estimated
using several sources of PM-related
mortality effect estimates. In order to
provide an indication of the sensitivity
of the benefits estimates to alternative
assumptions about PM mortality risk
reductions, in Chapter 6 of the RIA we
present a variety of benefits estimates
based on two epidemiological studies
(including the ACS study and the Six
Cities Study) and the recent PM
mortality expert elicitation.186 EPA
intends to ask the Science Advisory
Board to provide additional advice as to
which scientific studies should be used
in future RIAs to estimate the benefits
of reductions in PM-related premature
mortality.
The range of ozone benefits associated
with the final standards is also
estimated based on risk reductions
estimated using several sources of
ozone-related mortality effect estimates.
There is considerable uncertainty in the
magnitude of the association between
ozone and premature mortality. This
analysis presents four alternative
estimates for the association based upon
different functions reported in the
scientific literature. We use the National
Morbidity, Mortality and Air Pollution
184 U.S. Environmental Protection Agency.
August 2007. Proposed Regulatory Impact Analysis
(RIA) for the Proposed National Ambient Air
Quality Standards for Ozone. Prepared by: Office of
Air and Radiation. Available at https://www.epa.gov/
ttn/ecas/ria.html#ria2007.
185 U.S. Environmental Protection Agency.
October 2006. Final Regulatory Impact Analysis
(RIA) for the Proposed National Ambient Air
Quality Standards for Particulate Matter. Prepared
by: Office of Air and Radiation. Available at
https://www.epa.gov/ttn/ecas/ria.html.
186 Industrial Economics, Incorporated (IEc).
2006. Expanded Expert Judgment Assessment of the
Concentration-Response Relationship Between
PM2.5 Exposure and Mortality. Peer Review Draft.
Prepared for: Office of Air Quality Planning and
Standards, U.S. Environmental Protection Agency,
Research Triangle Park, NC. August.
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Study (NMMAPS),187 which was used
as the primary basis for the risk analysis
in the ozone Staff Paper 188 and
reviewed by the Clean Air Science
Advisory Committee (CASAC).189 We
also use three studies that synthesize
ozone mortality data across a large
number of individual studies.190, 191, 192
Note that there are uncertainties within
each study that are not fully captured by
this range of estimates.
Recognizing that additional research
is necessary to clarify the underlying
mechanisms causing these effects, we
also consider the possibility that the
observed associations between ozone
and mortality may not be causal in
nature. EPA has requested advice from
the National Academy of Sciences on
how best to quantify uncertainty in the
relationship between ozone exposure
and premature mortality in the context
of quantifying benefits associated with
ozone control strategies.
The range of total ozone- and PMrelated benefits associated with the final
standards is presented in Table VI–1.
We present total benefits based on the
PM-and ozone-related premature
mortality function used. The benefits
ranges therefore reflect the addition of
each estimate of ozone-related
premature mortality (each with its own
row in Table VI–1) to estimates of PMrelated premature mortality, derived
from either the epidemiological
literature or the expert elicitation. The
estimates in Table VI–1, and all
monetized benefits presented in this
section, are in year 2006 dollars.
187 Bell, M.L., et al. 2004. Ozone and short-term
mortality in 95 US urban communities, 1987–2000.
JAMA, 2004. 292(19): p. 2372–8.
188 U.S. EPA (2007) Review of the National
Ambient Air Quality Standards for Ozone, Policy
Assessment of Scientific and Technical
Information. OAQPS Staff Paper. EPA–452/R–07–
003. This document is available in Docket EPA–
HQ–OAR–2003–0190. This document is available
electronically at: http:www.epa.gov/ttn/naaqs/
standard/ozone/s_o3_cr_sp.html.
189 CASAC (2007). Clean Air Scientific Advisory
Committee’s (CASAC) Review of the Agency’s Final
Ozone Staff Paper. EPA–CASAC–07–002. March 26.
190 Bell, M.L., F. Dominici, and J.M. Samet. A
meta-analysis of time-series studies of ozone and
mortality with comparison to the national
morbidity, mortality, and air pollution study.
Epidemiology, 2005. 16(4): p. 436–45.
191 Ito, K., S.F. De Leon, and M. Lippmann.
Associations between ozone and daily mortality:
analysis and meta-analysis. Epidemiology, 2005.
16(4): p. 446–57.
192 Levy, J.I., S.M. Chemerynski, and J.A. Sarnat.
2005. Ozone exposure and mortality: an empiric
bayes metaregression analysis. Epidemiology, 2005.
16(4): p. 458–68.
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TABLE VI–1.—ESTIMATED 2030 MONETIZED PM- AND OZONE-RELATED HEALTH BENEFITS OF THE FINAL LOCOMOTIVE
AND MARINE ENGINE STANDARDS a
Premature ozone mortality function or assumption
Mean total benefits
(billions, 2006$, 3%
discount rate) c, d
Reference
Mean total benefits
(billions, 2006$, 7%
discount rate) c, d
2030 Total Ozone and PM Benefits—PM Mortality Derived From American Cancer Society Analysis a
NMMAPS ..............................................................
Meta-analysis .......................................................
Bell et al., 2004 ....................................................
Bell et al., 2005 ....................................................
Ito et al., 2005 ......................................................
Levy et al., 2005 ..................................................
Assumption that association is not causal .............................................................................................
$9.7 ........................
$11 .........................
$11 .........................
$11 .........................
$9.2 ........................
$8.9.
$9.8.
$10.
$10.
$8.4.
2030 Total Ozone and PM Benefits—PM Mortality Derived From Expert Elicitation b
NMMAPS ..............................................................
Meta-analysis .......................................................
Bell et al., 2004 ....................................................
Bell et al., 2005 ....................................................
Ito et al., 2005 ......................................................
Levy et al., 2005 ..................................................
Assumption that association is not causal .............................................................................................
$5.2
$6.2
$6.7
$6.7
$4.7
to
to
to
to
to
$37
$38
$39
$39
$37
............
............
............
............
............
$4.8
$5.8
$6.3
$6.4
$4.4
to
to
to
to
to
$34.
$35.
$35.
$35.
$33.
Notes:
a Total includes ozone and PM
2.5 benefits. Range was developed by adding the estimate from the ozone premature mortality function to the estimate of PM2.5-related premature mortality derived from the ACS study (Pope et al., 2002).
b Total includes ozone and PM
2.5 benefits. Range was developed by adding the estimate from the ozone premature mortality function to both
the lower and upper ends of the range of the PM2.5 premature mortality functions characterized in the expert elicitation. The effect estimates of
five of the twelve experts included in the elicitation panel fall within the empirically-derived range provided by the ACS and Six-Cities studies.
One of the experts fall below this range and six of the experts are above this range. Although the overall range across experts is summarized in
this table, the full uncertainty in the estimates is reflected by the results for the full set of 12 experts. The twelve experts’ judgments as to the
likely mean effect estimate are not evenly distributed across the range illustrated by arraying the highest and lowest expert means.
c Note that total benefits presented here do not include a number of unquantified benefits categories. A detailed listing of unquantified health
and welfare effects is provided in Table VI–6.
d Results reflect the use of both a 3 and 7 percent discount rate, as recommended by EPA’s Guidelines for Preparing Economic Analyses and
OMB Circular A–4. Results are rounded to two significant digits for ease of presentation and computation.
(1) Quantified Human Health and
Environmental Effects of the Final
Standards
In this section we discuss the ozone
and PM2.5 health and environmental
impacts of the final standards. We
discuss how these impacts are
monetized in the next section. It should
be noted that the emission control
scenarios used in the air quality and
benefits modeling are slightly different
than the final emission control program.
The differences reflect further
refinements of the regulatory program
since we performed the air quality
modeling for this rule. Emissions and
air quality modeling decisions are made
early in the analytical process. Chapter
3 of the RIA describes the changes in the
inputs and resulting emission
inventories between the preliminary
assumptions used for the air quality
modeling and the final emission control
scenario.
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Estimated Ozone and PM Impacts
To model the ozone and PM air
quality benefits of this rule we used the
Community Multiscale Air Quality
(CMAQ) model. CMAQ simulates the
numerous physical and chemical
processes involved in the formation,
transport, and deposition of particulate
matter. This model is commonly used in
regional applications to estimate the
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ozone and PM reductions expected to
occur from a given set of emissions
controls. The meteorological data input
into CMAQ are developed by a separate
model, the Penn State University /
National Center for Atmospheric
Research Mesoscale Model, known as
MM5. The modeling domain covers the
entire 48-State U.S., as modeled in
proposed ozone NAAQS analysis.193
The grid resolution for the modeling
domain was 12 x 12 km.
While this rule will reduce ozone
levels generally and provide national
ozone-related health benefits, this is not
always the case at the local level. Due
to the complex photochemistry of ozone
production, reductions in NOX
emissions lead to both the formation
and destruction of ozone, depending on
the relative quantities of NOX, VOC, and
ozone catalysts such as the OH and HO2
radicals. In areas dominated by fresh
emissions of NOX, ozone catalysts are
removed via the production of nitric
acid which slows the ozone formation
rate. Because NOX is generally depleted
more rapidly than VOC, this effect is
usually short-lived and the emitted NOX
can lead to ozone formation later and
further downwind. The terms ‘‘NOX
193 See the Regulatory Impact Analysis for the
Proposed Ozone NAAQS (EPA–452/R–07–008, July
2007). This document is available at https://
www.epa.gov/ttn/ecas/ria.html#ria2007.
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disbenefits’’ or ‘‘ozone disbenefits’’ refer
to the ozone increases that can result
from NOX emissions reductions in these
localized areas. According to the North
American Research Strategy for
Tropospheric Ozone (NARSTO) Ozone
Assessment, these disbenefits are
generally limited to small regions
within specific urban cores and are
surrounded by larger regions in which
NOX control is beneficial.194 For this
analysis, we observed two urban areas
that, to some degree, experience ozone
disbenefits: Southern California and
Chicago.
Marginal changes in ozone in these
areas are much more dependent upon
baseline air quality conditions than PM
due to nonlinearities present in the
chemistry of ozone formation. A
marginal decrease in NOX emissions
modeled on its own in these areas, as
194 The NARSTO Assessment Document
synthesizes the scientific understanding of ozone
pollution, giving special consideration to behavior
on expanded scales over the North American
continent, encompassing Canada, the United States,
and Mexico. Successive drafts of this Assessment
Document experienced progressive stages of review
by its authors and by outside peers, and transcripts
were recorded containing the review comments and
the corresponding actions. This included an
external review by the NRC, the comments of which
were addressed and incorporated in the final draft.
NARSTO, 2000. An Assessment of Tropospheric
Ozone Pollution—A North American Perspective.
NARSTO Management Office (Envair), Pasco,
Washington. https://narsto.org/
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was done for this analysis, may yield a
very different ambient ozone
concentration than if it were modeled in
combination with other planned or
future controls. For example, recent
California SIP modeling indicates that
with a combined program of national
and local controls, California can reach
ozone attainment by 2024 through a
mixture of substantial NOX (and VOC)
reductions.195 In areas prone to ozone
disbenefits, our ability to draw
conclusions based on air quality
modeling conducted for the final rule is
limited because the yet-to-occur
emission reductions in these areas are
not accounted for in our analytical
approach. Within these regions, it is
expected that the additional NOX
reductions from SIP-based controls
would lead to fewer ozone disbenefits
from the marginal changes modeled
here. More detailed information about
the air quality modeling conducted for
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195 SCAQMD (2007). Final 2007 Air Quality
Management Plan. Available at: https://
www.aqmd.gov/aqmp/07aqmp/.
Accessed November 8, 2007.
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this analysis is included in the air
quality modeling technical support
document (TSD), which is located in the
docket for this rule.
The modeled ambient air quality data
serves as an input to the Environmental
Benefits Mapping and Analysis Program
(BenMAP).196 BenMAP is a computer
program developed by EPA that
integrates a number of the modeling
elements used in previous Regulatory
Impact Analyses (e.g., interpolation
functions, population projections,
health impact functions, valuation
functions, analysis and pooling
methods) to translate modeled air
concentration estimates into health
effects incidence estimates and
monetized benefits estimates.
The addition of ozone mortality to our
health impacts analysis has led to an
increased focus on the issue of ozone
disbenefits for two related reasons: (1)
The monetized value of ozone-related
benefits, in terms of ozone’s
196 Information on BenMAP, including
downloads of the software, can be found at https://
www.epa.gov/air/benmap.
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contribution to total rule-related
benefits, has increased due to the
inclusion of ozone mortality; and (2)
The overall ozone impacts of NOX
reductions in certain geographic regions
of the U.S., when modeled on the
margin, may be negative.
Figure 1 shows the diurnal pattern of
ozone concentrations in the 2030
baseline and post-control scenarios for a
grid cell in Orange County, CA during
July. From this figure it is clear that the
disbenefits (points when the control
case ozone levels are higher than the
baseline) are occurring primarily during
nighttime hours when ozone is
generally low.
This diurnal pattern means that the
extent of the disbenefits is not as large
as one might have thought. Our
conversion from using a 24-hour metric
to using the maximum 8-hour average
metric in the ozone mortality studies
(see page 6–4 and the health impacts
section) excludes the nighttime hours
when NOX-related disbenefits are most
likely to occur.
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Table VI–2 presents the estimates of
ozone- and PM-related health impacts
for the years 2020 and 2030, which are
based on the modeled air quality
changes between a baseline, pre-control
scenario and a post-control scenario
reflecting the final emission control
strategy.
The use of two sources of PM
mortality reflects two different sources
of information about the impact of
reductions in PM on reduction in the
risk of premature death, including both
the published epidemiology literature
and an expert elicitation study
conducted by EPA in 2006. In 2030,
based on the estimate provided by the
ACS study, we estimate that PM-related
emission reductions related to the final
rule will result in 1,100 fewer premature
fatalities annually. The number of
premature mortalities avoided increases
to 2,600 when based on the Six Cities
study. When the range of expert opinion
is used, we estimate between 500 and
4,900 fewer premature mortalities in
2030. We also estimate 680 fewer cases
of chronic bronchitis, 2,500 fewer nonfatal heart attacks, 870 fewer
hospitalizations (for respiratory and
cardiovascular disease combined),
720,000 fewer days of restricted activity
due to respiratory illness and
approximately 120,000 fewer work-loss
days. This analysis projects substantial
health improvements for children from
reduced upper and lower respiratory
illness, acute bronchitis, and asthma
attacks. These results are based on an
assumed cutpoint in the long-term
mortality concentration-response
functions at 10 µg/m3, and an assumed
cutpoint in the short-term morbidity
concentration-response functions at 10
µg/m3. The impact using four alternative
cutpoints (3 µg/m3, 7.5 µg/m3, 12 µg/m3,
and 14 µg/m3) has on PM 2.5-related
mortality incidence estimation is
presented in Chapter 6 of the RIA.
For ozone, we estimate a range of
between 54–250 fewer premature
mortalities as a result of the final rule
in 2030, assuming that there is a causal
relationship between ozone exposure
and mortality. We also estimate that by
2030, the final rule will result in over
500 avoided respiratory hospital
admissions and emergency room visits,
290,000 fewer days of restricted activity
due to respiratory illness, and 110,000
school loss days avoided.
TABLE VI–2.—ESTIMATED REDUCTION IN INCIDENCE OF ADVERSE HEALTH EFFECTS RELATED TO THE FINAL LOCOMOTIVE
AND MARINE ENGINE STANDARDS a
2020
Health Effect
2030
Mean Incidence Reduction
(5th–95th percentile)
PM-Related Endpoints
Premature Mortality—Derived from
Epidemiology Literature.
Adult, age 30+—ACS cohort
study (Pope et al., 2002).
Adult, age 25+—Six-Cities study
(Laden et al., 2006).
Infant, age <1 year—Woodruff et
al. 1997.
Adult, age 25+—Lower Bound
(Expert K).
490 (190–790) ..............................
1,100 (440–1,800)
1,100 (610–1,600) ........................
2,600 (1,400–3,700)
1 (1–2) ..........................................
2 (1–3)
220 (0–1,100) ...............................
500 (0–2,400)
Adult, age 25+—Upper Bound
(Expert E).
2,200 (1,100–3,300) .....................
4,900 (2,500–7,500)
Chronic bronchitis (adult, age 26 and over) .............................................
Acute myocardial infarction (adults, age 18 and older) ............................
Hospital admissions—respiratory (all ages) c ...........................................
Hospital admissions—cardiovascular (adults, age >18) d .........................
Emergency room visits for asthma (age 18 years and younger) .............
Acute bronchitis (children, age 8–12) .......................................................
Lower respiratory symptoms (children, age 7–14) ...................................
Upper respiratory symptoms (asthmatic children, age 9–18) ...................
Asthma exacerbation (asthmatic children, age 6–18) ..............................
Work loss days (adults, age 18–65) .........................................................
Minor restricted-activity days (adults, age 18–65) ....................................
310 (56–560) ................................
1,000 (550–1,500) ........................
120 (58–170) ................................
240 (150–330) ..............................
410 (240–580) ..............................
1,000 (¥35–2,100) .......................
9,200 (4,400–14,000) ...................
6,700 (2,100–11,000) ...................
8,400 (920–24,000) ......................
59,000 (51,000–67,000) ...............
350,000 (290,000–400,000) .........
680 (130–1,200)
2,500 (1,300–3,600)
270 (130–400)
600 (380–820)
890 (520–1,300)
2,300 (¥77–4,600)
20,000 (9,700–31,000)
15,000 (4,600–25,000)
19,000 (2,000–53,000)
120,000 (110,000–140,000)
720,000 (610,000–830,000)
Bell et al., 2004 ............................
13 (¥22–49) .................................
54 (¥43–150)
Bell et al., 2005 ............................
44 (¥47–140) ...............................
180 (¥69–420)
Ito et al., 2005 ..............................
Levy et al., 2005 ...........................
60 (¥34–150) ...............................
62 (¥14–140) ...............................
240 (¥14–500)
250 (44–450)
Premature Mortality—Assumption that association between ozone and
mortality is not causal.
Hospital admissions—respiratory causes (children, under 2; adult, 65
and older) e.
Emergency room visit for asthma (all ages) .............................................
Minor restricted activity days (adults, age 18–65) ....................................
School absence days ................................................................................
0 ....................................................
0
14 (¥150–170) .............................
260 (¥350–890)
69 (¥89–270) ...............................
84,000 (43,000–120,000) .............
33,000 (¥17,000–77,000) ............
250 (¥190–830)
290,000 (150,000–430,000)
110,000 (¥15,000–240,000)
Premature Mortality—Derived from
Expert Elicitation b.
Ozone-Related Endpoints
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Premature Mortality, All ages—Derived from NMMAPS.
Premature Mortality, All ages—Derived from Meta-analyses.
Notes:
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25181
(a) Incidence is rounded to two significant digits. PM and ozone estimates represent impacts from the final standards nationwide.
(b) Based on effect estimates derived from the full-scale expert elicitation assessing the uncertainty in the concentration-response function for
PM-related premature mortality (IEc, 2006).197
The effect estimates of five of the twelve experts included in the elicitation panel fall within the empirically-derived range provided by the ACS
and Six-Cities studies. One of the experts fall below this range and six of the experts are above this range. Although the overall range across experts is summarized in this table, the full uncertainty in the estimates is reflected by the results for the full set of 12 experts. The twelve experts’
judgments as to the likely mean effect estimate are not evenly distributed across the range illustrated by arraying the highest and lowest expert
means.
(c) Respiratory hospital admissions for PM include admissions for chronic obstructive pulmonary disease (COPD), pneumonia, and asthma.
(d) Cardiovascular hospital admissions for PM include total cardiovascular and subcategories for ischemic heart disease, dysrhythmias, and
heart failure.
(e) Respiratory hospital admissions for ozone include admissions for all respiratory causes and subcategories for COPD and pneumonia.
(2) Monetized Benefits
Table VI–3 presents the estimated
monetary value of reductions in the
incidence of health and welfare effects.
Tables VI–4 and VI–5 present the total
annual PM- and ozone-related health
benefits, which are estimated to be
between $9.2 and $11 billion in 2030,
assuming a 3 percent discount rate, or
between $8.4 and $10 billion, assuming
a 7 percent discount rate, using the
ACS-derived estimate of PM-related
premature mortality (Pope et al., 2002)
and the range of ozone-related
premature mortality studies derived
from the epidemiological literature. The
range of benefits expands to between
$4.7 and $39 billion, assuming a 3
percent discount rate, when the estimate
includes the opinions of outside experts
on PM and the risk of premature death,
or between $4.4 and $35 billion,
assuming a 7 percent discount rate. All
monetized estimates are stated in 2006$.
These estimates account for growth in
real gross domestic product (GDP) per
capita between the present and the years
2020 and 2030. As the tables indicate,
total benefits are driven primarily by the
reduction in premature fatalities each
year.
The above estimates of monetized
benefits include only one example of
non-health related benefits. Changes in
the ambient level of PM 2.5 are known to
affect the level of visibility in much of
the U.S. Individuals value visibility
both in the places they live and work,
in the places they travel to for
recreational purposes, and at sites of
unique public value, such as at National
Parks. For the final standards, we
present the recreational visibility
benefits of improvements in visibility at
86 Class I areas located throughout
California, the Southwest, and the
Southeast. These estimated benefits are
approximately $170 million in 2020 and
$400 million in 2030, as shown in Table
VI–3.
Table VI–3, VI–4 and VI–5 do not
include those additional health and
environmental benefits of the rule that
we were unable to quantify or monetize.
These effects are additive to the estimate
of total benefits, and are related to two
primary sources. First, there are many
human health and welfare effects
associated with PM, ozone, and toxic air
pollutant reductions that remain
unquantified because of current
limitations in the methods or available
data. A full appreciation of the overall
economic consequences of the final
standards requires consideration of all
benefits and costs projected to result
from the new standards, not just those
benefits and costs which could be
expressed here in dollar terms. A list of
the benefit categories that could not be
quantified or monetized in our benefit
estimates are provided in Table VI–6.
TABLE VI–3.—ESTIMATED MONETARY VALUE IN REDUCTIONS IN INCIDENCE OF HEALTH AND WELFARE EFFECTS
[In millions of 2006$] a, b
2020
PM2.5-Related Health Effect ......................................................................
Premature Mortality—Derived from
Epidemiology Studies c, d.
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Premature mortality—Derived from
Expert Elicitation c, d, e.
Adult, age 30+—ACS study (Pope
et al., 2002)
3% discount rate ...........................
7% discount rate ...........................
Adult, age 25+—Six-cities study
(Laden et al., 2006)
3% discount rate ...........................
7% discount rate ...........................
Infant Mortality, <1 year—(Woodruff et al. 1997)
3% discount rate ...........................
7% discount rate ...........................
Adult, age 25+—Lower bound
(Expert K)
3% discount rate ...........................
7% discount rate ...........................
Adult, age 25+—Upper bound
(Expert E)
3% discount rate ...........................
7% discount rate ...........................
Chronic bronchitis (adults, 26 and over) ...................................................
197 Industrial Economics, Incorporated (IEc).
2006. Expanded Expert Judgment Assessment of the
Concentration-Response Relationship Between
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Estimated Mean Value of Reductions
(5th and 95th percentile)
$3,400 ($810–$7,000) ..................
$3,100 ($730–$6,300) ..................
$8,100 ($1,900–$16,000)
$7,300 ($1,700–$15,000)
$7,800 ($2,200–$15,000) .............
$7,000 ($1,900–$13,000) .............
$18,000 ($5,100–$35,000)
$17,000 ($4,600–$32,000)
$7 ($2–$14) ..................................
$7 ($2–$13) ..................................
$13 ($3.5–$26)
$12 ($3.1–$23)
$1,500 ($0–$7,700) ......................
$1,400 ($0–$7,000) ......................
$3,600 ($0–$18,000)
$3,200 ($0–$16,000)
$15,000 ($4,100–$30,000) ...........
$14,000 ($3,700–$27,000) ...........
$36,000 ($9,500–$70,000)
$32,000 ($8,600–$63,000)
$150 ($12–$500) ..........................
$340 ($28–$1,100)
PM 2.5 Exposure and Mortality. Peer Review Draft.
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TABLE VI–3.—ESTIMATED MONETARY VALUE IN REDUCTIONS IN INCIDENCE OF HEALTH AND WELFARE EFFECTS—
Continued
[In millions of 2006$] a, b
2020
Non-fatal acute myocardial infarctions:
3% discount rate ................................................................................
7% discount rate ................................................................................
Hospital admissions for respiratory causes ..............................................
Hospital admissions for cardiovascular causes ........................................
Emergency room visits for asthma ...........................................................
Acute bronchitis (children, age 8–12) .......................................................
Lower respiratory symptoms (children, 7–14) ..........................................
Upper respiratory symptoms (asthma, 9–11) ...........................................
Asthma exacerbations ...............................................................................
Work loss days ..........................................................................................
Minor restricted-activity days (MRADs) ....................................................
Recreational Visibility, 86 Class I areas ...................................................
2030
$110 ($34–$230) ..........................
$110 ($31–$230) ..........................
$2.1 ($1.0–$3.2) ...........................
$6.7 ($4.2–$9.2) ...........................
$0.15 ($0.08–$0.23) .....................
$0.08 ($0–$0.2) ............................
$0.18 ($0.07–$0.33) .....................
$0.21 ($0.06–$0.46) .....................
$0.45 ($0.05–$1.3) .......................
$8.9 ($7.7–$10) ............................
$22 ($13–$32) ..............................
$170 (na)f .....................................
$260 ($74–$550)
$250 ($69–$540)
$4.9 ($2.4–$7.3)
$17 ($11–$23)
$0.33 ($0.18–$0.49)
$0.17 ($0–$0.42)
$0.40 ($0.15–$0.73)
$0.46 ($0.13–$1.0)
$1.0 ($0.11–$2.9)
$18 ($16–$21)
$46 ($27–$66)
$400 (na)
Bell et al., 2004 ............................
$100 (¥$170–$420) .....................
$440 (¥$340–$1,400)
Bell et al., 2005 ............................
$340 (¥$360–$1,200) ..................
$1,400 (¥$550–$3,900)
Ito et al., 2005 ..............................
Levy et al., 2005 ...........................
$460 (¥$260–$1,400) ..................
$480 (¥$110–$1,300) ..................
$1,900 (¥$120–$4,700)
$2,000 ($280–$4,400)
Premature Mortality—Assumption that association between ozone and
mortality is not causal.
Hospital admissions—Respiratory causes (children, under 2; adult, 65
and older).
Emergency room visit for asthma (all ages) .............................................
Minor restricted activity days (adults, age 18–65) ....................................
School absence days ................................................................................
Worker Productivity ...................................................................................
$0 ..................................................
$0
¥$0.54 (¥$4.6–$3.3) ..................
$2.7 (¥$11–$17)
$0.03 (¥$0.03–$0.1) ....................
$2.5 (¥$4.0–$9.9) ........................
$2.9 (¥$1.5–$6.8) ........................
$0.53 (na) f ....................................
$0.09 (¥$0.07–$0.30)
$8.8 (¥$7.8–$28)
$11 (¥$1.3–$21)
$2.9 (na) f
Ozone-related Health Effect
Premature Mortality, All ages—Derived from NMMAPS.
Premature Mortality, All ages—Derived from Meta-analyses.
Notes:
(a) Monetary benefits are rounded to two significant digits for ease of presentation and computation. PM and ozone benefits are nationwide.
(b) Monetary benefits adjusted to account for growth in real GDP per capita between 1990 and the analysis year (2020 or 2030)
(c) Valuation assumes discounting over the SAB recommended 20 year segmented lag structure. Results reflect the use of 3 percent and 7
percent discount rates consistent with EPA and OMB guidelines for preparing economic analyses (EPA, 2000; OMB, 2003).
(d) The valuation of adult premature mortality, derived either from the epidemiology literature or the expert elicitation, is not additive. Rather,
the valuations represent a range of possible mortality benefits.
(e) Based on effect estimates derived from the full-scale expert elicitation assessing the uncertainty in the concentration-response function for
PM-related premature mortality (IEc, 2006).198 The effect estimates of five of the twelve experts included in the elicitation panel fall within the
empirically-derived range provided by the ACS and Six-Cities studies. One of the experts fall below this range and six of the experts are above
this range. Although the overall range across experts is summarized in this table, the full uncertainty in the estimates is reflected by the results
for the full set of 12 experts. The twelve experts’ judgments as to the likely mean effect estimate are not evenly distributed across the range illustrated by arraying the highest and lowest expert means.
(f) We are unable at this time to characterize the uncertainty in the estimate of benefits of worker productivity and improvements in visibility at
Class I areas. As such, we treat these benefits as fixed and add them to all percentiles of the health benefits distribution.
TABLE VI–4.—TOTAL MONETIZED BENEFITS OF THE FINAL LOCOMOTIVE AND MARINE ENGINE RULE—3% DISCOUNT RATE
2020
Ozone mortality function
2030
Reference
Mean total benefits
Ozone mortality function
Reference
Mean total benefits
Total Ozone and PM Benefits (Billions, 2006$)—PM Mortality Derived From the ACS Study
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NMMAPS ....................
Meta-analysis .............
Bell et al., 2004 .........
Bell et al., 2005 .........
Ito et al., 2005 ...........
Levy et al., 2005 .......
198 Industrial Economics, Incorporated (IEc).
2006. Expanded Expert Judgment Assessment of the
Concentration-Response Relationship between
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$4.0
$4.2
$4.4
$4.4
...........................
...........................
...........................
...........................
NMMAPS ..................
Meta-analysis ............
...................................
...................................
PM2.5 Exposure and Mortality. Peer Review Draft.
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Bell et al., 2004 .........
Bell et al., 2005 .........
Ito et al., 2005 ...........
Levy et al., 2005 .......
$9.7
$11
$11
$11
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TABLE VI–4.—TOTAL MONETIZED BENEFITS OF THE FINAL LOCOMOTIVE AND MARINE ENGINE RULE—3% DISCOUNT
RATE—Continued
2020
Ozone mortality function
2030
Reference
Mean total benefits
Assumption that association is not causal
$3.9 ...........................
Ozone mortality function
Reference
Assumption that association is not causal
Mean total benefits
$9.2
Total Ozone and PM Benefits (Billions, 2006$)—PM Mortality Derived From Expert Elicitation (Lowest and Highest Estimate)
NMMAPS ....................
Meta-analysis .............
Bell et al., 2004 .........
Bell et al., 2005 .........
Ito et al., 2005 ...........
Levy et al., 2005 .......
Assumption that association is not causal
$2.1
$2.4
$2.5
$2.5
to
to
to
to
$16
$16
$16
$16
................
................
................
................
$2.0 to $16 ................
NMMAPS ..................
Meta-analysis ............
...................................
...................................
Bell et al., 2004 .........
Bell et al., 2005 .........
Ito et al., 2005 ...........
Levy et al., 2005 .......
Assumption that association is not causal
$5.2
$6.2
$6.7
$6.7
to
to
to
to
$37
$38
$39
$39
$4.7 to $37
TABLE VI–5.—TOTAL MONETIZED BENEFITS OF THE FINAL LOCOMOTIVE AND MARINE ENGINE RULE—7% DISCOUNT RATE
Total Ozone and PM Benefits (Billions, 2006$)—PM Mortality Derived From Epidemiology Studies (ACS and Six Cities)
2020
2030
Ozone mortality function
Reference
NMMAPS ....................
Meta-analysis .............
Bell et al., 2004 .........
Bell et al., 2005 .........
Ito et al., 2005 ...........
Levy et al., 2005 .......
Mean total benefits
Assumption that association is not causal
$3.7
$3.9
$4.0
$4.0
...........................
...........................
...........................
...........................
$3.6 ...........................
Ozone mortality function
Reference
NMMAPS ..................
Meta-analysis ............
...................................
...................................
Bell et al., 2004 .........
Bell et al., 2005 .........
Ito et al., 2005 ...........
Levy et al., 2005 .......
Assumption that association is not causal
Mean total benefits
$8.9
$9.8
$10
$10
$8.4
Total Ozone and PM Benefits (Billions, 2006$)—PM Mortality Derived From Expert Elicitation (Lowest and Highest Estimate)
2020
2030
Ozone mortality function
Reference
NMMAPS ....................
Meta-analysis .............
Bell et al., 2004 .........
Bell et al., 2005 .........
Ito et al., 2005 ...........
Levy et al., 2005 .......
Mean total benefits
Assumption that association is not causal
$2.0
$2.2
$2.3
$2.3
to
to
to
to
$14
$15
$15
$15
................
................
................
................
$1.9 to $14 ................
Ozone mortality function
Reference
NMMAPS ..................
Meta-analysis ............
...................................
...................................
Bell et al., 2004 .........
Bell et al., 2005 .........
Ito et al., 2005 ...........
Levy et al., 2005 .......
Assumption that association is not causal
Mean total benefits
$4.8
$5.8
$6.3
$6.4
to
to
to
to
$34
$35
$35
$35
$4.4 to $33
TABLE VI–6.—UNQUANTIFIED AND NON-MONETIZED POTENTIAL EFFECTS OF THE FINAL LOCOMOTIVE AND MARINE ENGINE
STANDARDS
Pollutant/Effects
Effects Not Included in Analysis—Changes in:
Ozone Health a .........................................................................
Ozone Welfare .........................................................................
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PM Health c ...............................................................................
PM Welfare ...............................................................................
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Chronic respiratory damage b
Premature aging of the lungs b
Non-asthma respiratory emergency room visits
Exposure to UVb (+/¥) e
Yields for
—commercial forests
—some fruits and vegetables
—non-commercial crops
Damage to urban ornamental plants
Impacts on recreational demand from damaged forest aesthetics
Ecosystem functions
Exposure to UVb (+/¥) e
Premature mortality—short term exposures d
Low birth weight
Pulmonary function
Chronic respiratory diseases other than chronic bronchitis
Non-asthma respiratory emergency room visits
Exposure to UVb (+/¥) e
Residential and recreational visibility in non-Class I areas
Soiling and materials damage
Damage to ecosystem functions
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TABLE VI–6.—UNQUANTIFIED AND NON-MONETIZED POTENTIAL EFFECTS OF THE FINAL LOCOMOTIVE AND MARINE ENGINE
STANDARDS—Continued
Pollutant/Effects
Effects Not Included in Analysis—Changes in:
Nitrogen and Sulfate Deposition Welfare .................................
CO Health .................................................................................
HC/Toxics Health f ....................................................................
HC/Toxics Welfare ...................................................................
Exposure to UVb (+/¥) e
Commercial forests due to acidic sulfate and nitrate deposition
Commercial freshwater fishing due to acidic deposition
Recreation in terrestrial ecosystems due to acidic deposition
Existence values for currently healthy ecosystems
Commercial fishing, agriculture, and forests due to nitrogen deposition
Recreation in estuarine ecosystems due to nitrogen deposition
Ecosystem functions
Passive fertilization
Behavioral effects
Cancer (benzene, 1,3-butadiene, formaldehyde, acetaldehyde)
Anemia (benzene)
Disruption of production of blood components (benzene)
Reduction in the number of blood platelets (benzene)
Excessive bone marrow formation (benzene)
Depression of lymphocyte counts (benzene)
Reproductive and developmental effects (1,3-butadiene)
Irritation of eyes and mucus membranes (formaldehyde)
Respiratory irritation (formaldehyde)
Asthma attacks in asthmatics (formaldehyde)
Asthma-like symptoms in non-asthmatics (formaldehyde)
Irritation of the eyes, skin, and respiratory tract (acetaldehyde)
Upper respiratory tract irritation and congestion (acrolein)
Direct toxic effects to animals
Bioaccumulation in the food chain
Damage to ecosystem function
Odor
Notes:
(a) The public health impact of biological responses such as increased airway responsiveness to stimuli, inflammation in the lung, acute inflammation and respiratory cell damage, and increased susceptibility to respiratory infection are likely partially represented by our quantified
endpoints.
(b) The public health impact of effects such as chronic respiratory damage and premature aging of the lungs may be partially represented by
quantified endpoints such as hospital admissions or premature mortality, but a number of other related health impacts, such as doctor visits and
decreased athletic performance, remain unquantified.
(c) In addition to primary economic endpoints, there are a number of biological responses that have been associated with PM health effects including morphological changes and altered host defense mechanisms. The public health impact of these biological responses may be partly represented by our quantified endpoints.
(d) While some of the effects of short-term exposures are likely to be captured in the estimates, there may be premature mortality due to shortterm exposure to PM not captured in the cohort studies used in this analysis. However, the PM mortality results derived from the expert
elicitation do take into account premature mortality effects of short term exposures.
(e) May result in benefits or disbenefits.
(f) Many of the key hydrocarbons related to this rule are also hazardous air pollutants listed in the Clean Air Act.
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(3) What Are the Significant Limitations
of the Benefit-Cost Analysis?
Every benefit-cost analysis examining
the potential effects of a change in
environmental protection requirements
is limited to some extent by data gaps,
limitations in model capabilities (such
as geographic coverage), and
uncertainties in the underlying
scientific and economic studies used to
configure the benefit and cost models.
Limitations of the scientific literature
often result in the inability to estimate
quantitative changes in health and
environmental effects, such as potential
increases in premature mortality
associated with increased exposure to
carbon monoxide. Deficiencies in the
economics literature often result in the
inability to assign economic values even
to those health and environmental
outcomes which can be quantified.
These general uncertainties in the
underlying scientific and economics
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literature, which can lead to valuations
that are higher or lower, are discussed
in detail in the RIA and its supporting
references. Key uncertainties that have a
bearing on the results of the benefit-cost
analysis of the final standards include
the following:
• The exclusion of potentially
significant and unquantified benefit
categories (such as health, odor, and
ecological benefits of reduction in air
toxics, ozone, and PM);
• Errors in measurement and
projection for variables such as
population growth;
• Uncertainties in the estimation of
future year emissions inventories and
air quality;
• Uncertainty in the estimated
relationships of health and welfare
effects to changes in pollutant
concentrations including the shape of
the C–R function, the size of the effect
estimates, and the relative toxicity of the
many components of the PM mixture;
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• Uncertainties in exposure
estimation; and
• Uncertainties associated with the
effect of potential future actions to limit
emissions.
As Table VI–3 indicates, total benefits
are driven primarily by the reduction in
premature mortalities each year. Some
key assumptions underlying the
premature mortality estimates include
the following, which may also
contribute to uncertainty:
• Inhalation of fine particles is
causally associated with premature
death at concentrations near those
experienced by most Americans on a
daily basis. Although biological
mechanisms for this effect have not yet
been completely established, the weight
of the available epidemiological,
toxicological, and experimental
evidence supports an assumption of
causality. The impacts of including a
probabilistic representation of causality
were explored in the expert elicitation-
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based results of the recently published
PM NAAQS RIA. Consistent with that
analysis, we discuss the implications of
these results in the RIA for the final
standards.
• All fine particles, regardless of their
chemical composition, are equally
potent in causing premature mortality.
This is an important assumption,
because PM produced via transported
precursors emitted from locomotive and
marine engines may differ significantly
from PM precursors released from
electric generating units and other
industrial sources. However, no clear
scientific grounds exist for supporting
differential effects estimates by particle
type.
• The C–R function for fine particles
is approximately linear within the range
of ambient concentrations under
consideration (above the assumed
threshold of 10 µg/m3). Thus, the
estimates include health benefits from
reducing fine particles in areas with
varied concentrations of PM, including
both regions that may be in attainment
with PM2.5 standards and those that are
at risk of not meeting the standards.
• There is considerable uncertainty in
the magnitude of the association
between ozone and premature mortality.
The range of ozone benefits associated
with the final standards is estimated
based on the risk of several sources of
ozone-related mortality effect estimates.
Recognizing that additional research is
necessary to clarify the underlying
mechanisms causing these effects, we
also consider the possibility that the
observed associations between ozone
and mortality may not be causal in
nature. EPA has requested advice from
the National Academy of Sciences on
how best to quantify uncertainty in the
relationship between ozone exposure
and premature mortality in the context
of quantifying benefits.
Despite these uncertainties, we
believe this benefit-cost analysis
provides a conservative estimate of the
estimated economic benefits of the final
standards in future years because of the
exclusion of potentially significant
benefit categories. Acknowledging
benefits omissions and uncertainties, we
present a best estimate of the total
benefits based on our interpretation of
the best available scientific literature
and methods supported by EPA’s
technical peer review panel, the Science
Advisory Board’s Health Effects
Subcommittee (SAB–HES). The
National Academies of Science (NRC,
2002) also reviewed EPA’s methodology
for analyzing the health benefits of
measures taken to reduce air pollution.
EPA addressed many of these comments
in the analysis of the final PM
NAAQS.199, 200 The analysis of the final
standards incorporates this most recent
work to the extent possible.
(4) Benefit-Cost Analysis
In estimating the net benefits of the
final standards, the appropriate cost
measure is ‘‘social costs.’’ Social costs
represent the welfare costs of a rule to
society. These costs do not consider
transfer payments (such as taxes) that
are simply redistributions of wealth.
Table VI–7 contains the estimates of
monetized benefits and estimated social
welfare costs for the final rule and each
of the final control programs. The
annual social welfare costs of all
provisions of this final rule are
described more fully in Section VII of
this preamble.
The results in Table VI–7 suggest that
the 2020 monetized benefits of the final
standards are greater than the expected
social welfare costs. Specifically, the
annual benefits of the total program will
range between $3.9 to $8.8 billion
annually in 2020 using a three percent
discount rate, or between $3.6 to $8.0
billion assuming a 7 percent discount
rate, compared to estimated social costs
of approximately $330 million in that
same year. These benefits are expected
to increase to between $9.2 and $22
billion annually in 2030 using a three
percent discount rate, or between $8.4
and $20 billion assuming a 7 percent
discount rate, while the social costs are
estimated to be approximately $740
million. Though there are a number of
health and environmental effects
associated with the final standards that
we are unable to quantify or monetize
(see Table VI–6), the benefits of the final
standards far outweigh the projected
costs. When we examine the benefit-tocost comparison for the rule standards
separately, we also find that the benefits
of the specific engine standards far
outweigh their projected costs.
TABLE VI–7.—SUMMARY OF ANNUAL BENEFITS, COSTS, AND NET BENEFITS OF THE FINAL LOCOMOTIVE AND MARINE
ENGINE STANDARDS (MILLIONS, 2006$) a
2020
(Millions of 2006
dollars)
Description
dwashington3 on PROD1PC69 with RULES
Estimated Social Costs: b
Locomotive:
Marine:
Total Social Costs ...................................................................................................................................
Estimated Health Benefits of the Final Standards: c, d, e, f
Locomotive:
3 percent discount rate .............................................................................................................
7 percent discount rate .............................................................................................................
Marine:
3 percent discount rate .............................................................................................................
7 percent discount rate .............................................................................................................
Total Benefits:
3 percent discount rate ....................................................................................................................
7 percent discount rate ....................................................................................................................
Annual Net Benefits (Total Benefits¥Total Costs):
3 percent discount rate ....................................................................................................................
7 percent discount rate ....................................................................................................................
2030
(Millions of 2006
dollars)
$200 .......................
$140 .......................
$330 .......................
$460.
$280.
$740.
$2,000 to $4,400 ...
$1,900 to $4,000 ...
$4,300 to $11,000.
$4,000 to $10,000.
$1,900 to $4,400 ...
$1,700 to $4,000 ...
$4,900 to $11,000.
$4,400 to $10,000
$3,900 to $8,800 ...
$3,600 to $8,000 ...
$9,200 to $22,000.
$8,400 to $20,000.
$3,600 to $8,500 ...
$3,300 to $7,700 ...
$8,500 to $21,000
$7,700 to $19,000
Notes:
a All estimates represent annualized benefits and costs anticipated for the years 2020 and 2030. Totals may not sum due to rounding.
199 National Research Council (NRC). 2002.
Estimating the Public Health Benefits of Proposed
Air Pollution Regulations. The National Academies
Press: Washington, DC.
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200 U.S. Environmental Protection Agency.
October 2006. Final Regulatory Impact Analysis
(RIA) for the Proposed National Ambient Air
Quality Standards for Particulate Matter. Prepared
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by: Office of Air and Radiation. Available at
https://www.epa.gov/ttn/ecas/ria.html.
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b The calculation of annual costs does not require amortization of costs over time. Therefore, the estimates of annual cost do not include a discount rate or rate of return assumption (see Chapter 7 of the RIA). In Section V, however, we do use both a 3 percent and 7 percent social discount rate to calculate the net present value of total social costs consistent with EPA and OMB guidelines for preparing economic analyses.
c Total includes ozone and PM
2.5 benefits. Range was developed by adding the estimate from the ozone premature mortality function, including an assumption that the association is not causal, to both estimates of PM2.5-related premature mortality derived from the ACS (Pope et al.,
2002) and Six-Cities (Laden et al., 2006) studies, respectively.
d Annual benefits analysis results reflect the use of a 3 percent and 7 percent discount rate in the valuation of premature mortality and nonfatal
myocardial infarctions, consistent with EPA and OMB guidelines for preparing economic analyses (US EPA, 2000 and OMB, 2003).201, 202
e Valuation of premature mortality based on long-term PM exposure assumes discounting over the SAB recommended 20-year segmented lag
structure described in the Regulatory Impact Analysis for the Final Clean Air Interstate Rule (March, 2005).
f Not all possible benefits or disbenefits are quantified and monetized in this analysis. Potential benefit categories that have not been quantified
and monetized are listed in Table VI–6.
VII. Alternative Program Options
The program we are finalizing today
represents a broad and comprehensive
approach to reducing emissions from
locomotive and marine diesel engines.
As we developed this final rule, we
considered a number of alternatives
with regard to the scope and timing of
the standards. After carefully evaluating
these alternatives, we believe that our
new program provides the best
opportunity for achieving timely and
substantial emission reductions from
locomotive and marine diesel engines.
Our final program balances a number of
key factors: (1) Achieving significant
emissions reductions as early as
possible, (2) providing appropriate lead
time to develop and apply advanced
control technologies, and (3)
coordinating requirements in this final
rule with existing highway and nonroad
diesel engine programs. The alternative
scenarios described here were
constructed to further evaluate each
individual aspect of our program, and
have enabled us to achieve the
appropriate balance between these key
factors. This section presents a summary
of our analysis of these alternative
control scenarios. For a more detailed
explanation of our analysis, including a
year by year breakout of expected costs
and emission reductions, please refer to
Chapter 8 of the Regulatory Impact
Analysis (RIA) prepared for this final
rulemaking.
A. Summary of Alternatives
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(1) Alternative 1: Proposed Program
From the Notice of Proposed
Rulemaking
Alternative 1 examines the differences
between the program we proposed and
the program we are finalizing in this
rulemaking. The proposal consisted of a
three-part program. First, it proposed
more stringent standards for existing
locomotives that would apply when
they were remanufactured. These
201 U.S. Environmental Protection Agency, 2000.
Guidelines for Preparing Economic Analyses.
www.yosemite1.epa.gov/ee/epa/eed/hsf/pages/
Guideline.html.
202 Office of Management and Budget, The
Executive Office of the President, 2003. Circular A–
4. https://www.whitehouse.gov/omb/circulars.
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standards would go into effect as soon
as a certified remanufacture system
became available. Second, we proposed
a set of near-term emission standards,
referred to as Tier 3, for freshly
manufactured locomotives and marine
engines that reflected the application of
technologies to reduce engine-out PM
and NOX. Third, we proposed longerterm standards, referred to as Tier 4,
that utilized high-efficiency catalytic
aftertreatment technology enabled by
the availability of ULSD. These
standards would phase in over time,
beginning in 2014. In addition, we
proposed eliminating emissions from
unnecessary locomotive idling.
The final rule makes a number of
important changes to the program
originally set out in the proposal which
we believe will yield significantly
greater overall NOX and PM reductions,
especially in the critical early years of
the program. In particular, the adoption
of standards for remanufactured marine
engines and a 2-year pull-ahead of the
Tier 4 NOX requirements for line-haul
locomotives and for 2000–3700 kW
marine engines provide greater nearterm reductions than the proposal. The
final rule also expands the
remanufactured locomotive program to
include Class II railroads.
As a stand-alone program, through the
year 2040 Alternative 1 provides PM2.5
reductions of 286,000 tons NPV 3%, or
121,000 tons NPV 7%, and NOX
reductions of 8,140,000 tons NPV 3%,
or 3,320,000 tons NPV 7%. The cost of
this alternative through 2040 is
estimated to be $8,760 million NPV 3%,
or $3,900 million NPV 7%. In 2020, this
alternative provides monetized health
and welfare benefits of $3.3 billion at a
3% discount rate, or $3.0 billion at a 7%
discount rate, and $8.8 billion in 2030
at a 3% discount rate, or $8.0 billion at
a 7% discount rate. Through 2040 our
final program provides additional PM2.5
reductions of 22,000 tons NPV 3%, or
13,000 tons NPV 7%, and additional
NOX reductions of 620,000 tons NPV
3%, or 390,000 tons NPV 7%. Through
2040, the additional costs of our final
program will be $650 million NPV 3%,
or $410 million NPV 7%. The additional
PM2.5 monetized health and welfare
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benefits in 2020 of our final program are
$0.6 billion at a 3% discount rate, or
$0.6 billion at a 7% discount rate, while
in 2030 the additional monetized health
and welfare benefits total $0.4 billion at
a 3% discount rate, or $0.4 billion at a
7% discount rate.
(2) Alternative 2: Exclusion of
Remanufacturing Standards
Alternative 2 examines the potential
impacts of the locomotive and marine
remanufacturing programs by excluding
them from the analysis (see sections
III.B.(1)(a)(i), III.B.(1)(b), and III.B.(2)(b)
of this Preamble for more details on the
remanufacturing standards). As a standalone program, Alternative 2 provides
PM2.5 reductions of 240,000 tons NPV
3%, or 96,000 tons NPV 7%, and NOX
reductions of 7,640,000 tons NPV 3%,
or 3,030,000 tons NPV 7%, through the
year 2040. The cost of this alternative
through 2040 is estimated to be $8,080
million NPV 3%, or $3,430 million NPV
7%. In 2020, this alternative provides
monetized health and welfare benefits
of $2.5 billion at a 3% discount rate, or
$2.3 billion at a 7% discount rate, and
$8.2 billion in 2030 at a 3% discount
rate, or $7.5 billion at a 7% discount
rate. Compared to the final program, our
analysis shows that by 2040 eliminating
the locomotive and marine
remanufacture programs lessen PM2.5
emission reductions by 68,000 tons NPV
3%, or 38,000 tons NPV 7%, and NOX
emission reductions by nearly 1,120,000
tons NPV 3%, or 680,000 tons NPV 7%.
The cost of this alternative, as compared
to our final program through 2040, is
estimated to be $1,330 million less NPV
3%, or $880 million less NPV 7%.
Compared to our final program,
eliminating the locomotive and marine
remanufacture programs reduce the
monetized health and welfare benefits
by $1.4 billion at a 3% discount rate, or
$1.3 billion at a 7% discount rate in
2020, and $1.0 billion at a 3% discount
rate, or $0.9 billion at a 7% discount
rate in 2030.
(3) Alternative 3: Elimination of Tier 3
Alternative 3 eliminates the Tier 3
standards, while retaining the Tier 4
standards and the combined marine and
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locomotive remanufacturing
requirements. As a stand-alone program,
Alternative 3 provides PM2.5 reductions
of 237,000 tons NPV 3%, or 100,000
tons NPV 7%, and NOX reductions of
8,360,000 tons NPV 3%, or 3,530,000
tons NPV 7%, through the year 2040.
The cost of this alternative through 2040
is estimated to be $9,240 million NPV
3%, or $4,160 million NPV 7%. In 2020,
this alternative provides monetized
health and welfare benefits of $2.8
billion at a 3% discount rate, or $2.6
billion at a 7% discount rate, and $7.8
billion in 2030 at a 3% discount rate, or
$7.1 billion at a 7% discount rate.
Comparing this alternative to our final
program allows us to consider the value
of the Tier 3 standards on their own
merits. Specifically, this alternative
would lessen PM2.5 emissions
reductions by nearly 71,000 tons NPV
3%, or 34,000 tons NPV 7%, and NOX
emissions by 400,000 tons NPV 3%, or
180,000 tons NPV 7%. The cost of this
alternative, as compared to our final
program through 2040, is estimated to
be $170 million less at NPV 3%, or $150
million less at NPV 7%. The monetized
health and welfare benefits that would
be forgone by eliminating Tier 3 are $1.1
billion at a 3% discount rate, or $1.0
billion at a 7% discount rate in 2020,
and $1.4 billion at a 3% discount rate,
or $1.3 billion at a 7% discount rate in
2030. Although the remanufacturing
programs provide substantial benefits in
the near-term, as evidenced by the
analysis of Alternative 2, it is clear that
Tier 3 also plays an important role in
providing both near- and long-term
emission reductions.
(4) Alternative 4: Tier 4 Exclusively in
2013
Alternative 4 most closely reflects the
program described in our Advanced
Notice of Proposed Rulemaking,
whereby we would set new
aftertreatment based emission standards
as soon as possible. In this case, we
believe the earliest that such standards
could logically be started is in 2013
(three months after the introduction of
15 ppm ULSD in this sector).
Alternative 4 eliminates our Tier 3
standards along with the locomotive
and marine remanufacturing standards,
while pulling the Tier 4 standards ahead
to 2013 for all portions of the Tier 4
program. We are unable to make an
accurate estimate of the cost for such an
approach since we do not believe it to
be technically feasible at this time.
However, we have reported a cost in the
summary table reflecting the same cost
estimation method we used for our
primary case and have denoted
unestimated additional costs as ‘C’.
These additional unestimated costs
would include costs for additional
engine test cells, engineering staff, and
engineering facilities necessary to
introduce Tier 4 early. As a stand-alone
program, Alternative 4 provides PM2.5
reductions of 249,000 tons NPV 3%, or
101,000 tons NPV 7%, and NOX
reductions of 8,320,000 tons NPV 3%,
or 3,420,000 tons NPV 7% through the
year 2040. In 2020, this alternative
provides monetized health and welfare
benefits of $3.0 billion at a 3% discount
rate, or $2.8 billion at a 7% discount
rate, and $8.4 billion in 2030 at a 3%
discount rate, or $7.6 billion at a 7%
discount rate. Through 2040, this
alternative, as compared to our final
program, would decrease PM2.5
reductions by more than 59,000 NPV
25187
3% tons, or 33,000 tons NPV 7%, and
NOX emissions by 440,000 tons NPV
3%, or 290,000 tons NPV 7%. Compared
to our final program, the reduction in
monetized health and welfare benefits
of this alternative would be $0.9 billion
at a 3% discount rate, or $0.8 billion at
a 7% discount rate in 2020, while in
2030 the reductions in monetized
benefits would be $0.8 billion at a 3%
discount rate, or $0.8 billion at a 7%
discount rate.
B. Summary of Results
A summary of the four alternatives is
contained in Table VII–1 and Table VII–
2 below. The PM and NOX emissions
reductions from the alternatives
described here compare favorably—in
terms of cost effectiveness—to other
mobile source control programs that
have been or will soon be implemented.
These alternatives show that each
element of our comprehensive program:
the locomotive and marine
remanufacturing programs, the nearterm Tier 3 emission standards, and the
long-term Tier 4 emission standards,
represent valuable emission control
programs on their own. The collective
program results in the greatest emission
reductions we believe to be possible
giving consideration to all of the
elements described in this final rule.
Overall, our final program will provide
very large reductions in PM, NOX, and
toxic compounds in both the near-term
and the long-term. These reductions
will be achieved in a manner that: (1)
Leverages technology developments in
other diesel sectors, (2) aligns well with
the clean diesel fuel requirements
already being implemented, and (3)
provides the lead time needed to deal
with the significant engineering design
workload that is involved.
TABLE VII–1.—SUMMARY OF INVENTORY AND COSTS AT NPV 3% AND 7%
Alternatives
Estimated PM2.5 reductions
2006–2040
Standards
NPV 3%
Final Rule ...............
Alternative 1: Proposed Case
(NPRM).
•
•
•
•
•
•
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•
Alternative 2: Exclusion of Remanufacturing Standards.
Alternative 3: Elimination of Tier 3.
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•
•
Locomotive Remanufacturing ..
Marine Remanufacturing,
Tier 3 Near-term program,
Tier 4 Long-term standards
Proposed
Locomotive
Remanufacturing program,.
Proposed Tier 3 Near-term
program,
Proposed Tier 4 Long-term
standards
Tier 3 Near-term program, ......
Tier 4 Long-term standards
• Locomotive Remanufacturing,
• Marine Remanufacturing,
• Tier 4 Long-term standards
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NPV 7%
Estimated NOX reductions
2006–2040
NPV 3%
NPV 7%
Total costs a millions
2006–2040
NPV 3%
NPV 7%
308,000
134,000
8,760,000
3,710,000
$9,410
$4,310
286,000
121,000
8,140,000
3,320,000
8,760
3,900
240,000
96,000
7,640,000
3,030,000
8,080
3,430
237,000
10,000
8,360,000
3,530,000
9,240
4,160
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TABLE VII–1.—SUMMARY OF INVENTORY AND COSTS AT NPV 3% AND 7%—Continued
Alternatives
Estimated PM2.5 reductions
2006–2040
Standards
NPV 3%
Alternative 4: Tier 4
Exclusively in
2013.
• Tier 4 Long-term standards
only in 2013.
Estimated NOX reductions
2006–2040
NPV 7%
249,000
NPV 3%
8,320,000
101,000
NPV 7%
Total costs a millions
2006–2040
NPV 3%
3,420,000
NPV 7%
9,070+C
3950+C
Note: a ‘C’ represents the additional costs necessary to accelerate the introduction of Tier 4 technologies that we are unable to estimate at this
time.
TABLE VII–2.—INVENTORY, COST, AND BENEFITS FOR 2020 AND 2030
NOX emissions
reductions (tons)
Total costsa (millions)
2020
Final Rule .....................................
Alternative 1: Proposed Case
(NPRM) .....................................
Alternative 2: Exclusion of Remanufacturing Standards .........
Alternative 3: Elimination of Tier 3
Alternative 4: Tier 4 Exclusively in
2013 ..........................................
Benefitsb,c (billions)
PM2.5 only
3% discount rate
Benefitsb,c (billions) PM2.5 only
7% discount rate
PM2.5 emissions
reductions (tons)
2030
2020
2030
2020
14,000
27,000
370,000
790,000
$350
$760
$3.9
$9.2
$3.6
$8.4
13,000
26,000
310,000
780,000
300
750
3.3
8.8
3.0
8.0
8,800
8,800
24,000
21,000
280,000
350,000
760,000
760,000
290
350
720
760
2.5
2.8
8.2
7.8
2.3
2.6
7.5
7.1
10,000
24,000
350,000
790,000
360
780
3.0
8.4
2.8
7.6
2030
2020
2030
2020
2030
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Notes:
a ‘C’ represents the additional costs necessary to accelerate the introduction of Tier 4 technologies that we are unable to estimate at this time.
b Note that the range of PM-related benefits reflects the use of an empirically-derived estimate of PM mortality benefits, based on the ACS cohort study (Pope et al., 2002).
c Annual benefits analysis results reflect the use of a 3 percent and 7 percent discount rate in the valuation of premature mortality and nonfatal
myocardial infarctions, consistent with EPA and OMB guidelines for preparing economic analyses (US EPA, 2000 and OMB, 2003). U.S. Environmental Protection Agency, 2000. Guidelines for Preparing Economic Analyses. https://yosemite.epa.gov/ee/epa/eed.nsf/webpages/
Guidelines.html.
VIII. Public Participation
Many interested parties participated
in the rulemaking process that
culminates with this final rule. This
process provided opportunity for
submitting written public comments
following the proposal that we
published on April 3, 2007 (72 FR
15938). We considered these comments
in developing the final rule. In addition,
we held public hearings on the
proposed rulemaking on May 8 and 10,
2007, and we have considered
comments presented at the hearings.
Throughout the rulemaking process,
EPA met with stakeholders including
representatives from industry,
government, environmental
organizations, and others. The program
we are finalizing today was developed
as a collaborative effort with these
stakeholders.
We have prepared a detailed
Summary and Analysis of Comments
document, which describes comments
we received on the proposal and our
response to each of these comments.
The Summary and Analysis of
Comments is available in the docket for
this rule at the Internet address listed
under ADDRESSES, as well as on the
Office of Transportation and Air Quality
Web site (www.epa.gov/otaq/
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locomotv.htm and www.epa.gov/otaq/
marine.htm). In addition, comments and
responses for key issues are included
throughout this preamble.
IX. Statutory and Executive Order
Reviews
A. Executive Order 12866: Regulatory
Planning and Review
Under section 3(f)(1) of Executive
Order (EO) 12866 (58 FR 51735, October
4, 1993), this action is an ‘‘economically
significant regulatory action’’ because it
is likely to have an annual effect on the
economy of $100 million or more.
Accordingly, EPA submitted this action
to the Office of Management and Budget
(OMB) for review under EO 12866, and
any changes made by EPA after
submission to OMB have been
documented in the docket for this
action.
In addition, EPA prepared an analysis
of the potential costs and benefits
associated with this action. This
analysis is contained in the final
Regulatory Impact Analysis that was
prepared for this rulemaking, and is
available in the docket at the docket
internet address listed under ADDRESSES
above.
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B. Paperwork Reduction Act
The information collection
requirements in this final rule have been
submitted for approval to the Office of
Management and Budget (OMB) under
the Paperwork Reduction Act, 44 U.S.C.
3501 et seq. EPA may not conduct the
information collection requirements in
this rule and may not penalize anyone
for failing to comply with the
information collection requirements in
the rule unless they are currently
approved by OMB.
EPA plans to collect information to
ensure that locomotives and marine
diesel engines conform to the
regulations throughout their useful
lives. Section 208(a) of the Clean Air
Act requires that manufacturers provide
information the Administrator may
reasonably require to determine
compliance with the regulations;
submission of the information is
therefore mandatory. We will consider
confidential all information meeting the
requirements of Section 208(c) of the
Clean Air Act.
The annual public reporting and
recordkeeping burden for this collection
of information is estimated to be 287
hours per respondent for locomotives,
and 149 hours per respondent for
marine. The projected number of
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respondents and annual reporting,
recordkeeping, and cost burdens to
respondents are as follows:
• Estimated total number of potential
respondents: for locomotives—7; for
marine—13.
• Estimated total annual burden
hours: for locomotives—14,040 (2,010
per respondent); for marine—25,167
(1,940 per respondent).
• Estimated total annual costs: for
locomotives—$1.65 million ($315,000
per respondent); for marine—$1.45
million ($112,000 per respondent).
Burden means the total time, effort, or
financial resources expended by persons
to generate, maintain, retain, or disclose
or provide information to or for a
Federal agency. This includes the time
needed to review instructions; develop,
acquire, install, and utilize technology
and systems for the purposes of
collecting, validating, and verifying
information, processing and
maintaining information, and disclosing
and providing information; adjust the
existing ways to comply with any
previously applicable instructions and
requirements; train personnel to be able
to respond to a collection of
information; search data sources;
complete and review the collection of
information; and transmit or otherwise
disclose the information.
An agency may not conduct or
sponsor, and a person is not required to
respond to a collection of information
unless it displays a currently valid OMB
control number. The OMB control
numbers for EPA’s regulations in 40
CFR are listed in 40 CFR part 9. When
this ICR is approved by OMB, EPA will
publish a technical amendment to 40
CFR part 9 in the Federal Register to
display the OMB control number for the
approved information collection
requirements contained in this final
rule.
C. Regulatory Flexibility Act
(1) Overview
The Regulatory Flexibility Act (RFA)
generally requires an agency to prepare
25189
a regulatory flexibility analysis of any
rule subject to notice and comment
rulemaking requirements under the
Administrative Procedure Act or any
other statute unless the agency certifies
that the rule will not have a significant
economic impact on a substantial
number of small entities. Small entities
include small businesses, small
organizations, and small governmental
jurisdictions.
For purposes of assessing the impacts
of today’s rule on small entities, small
entity is defined as: (1) A small business
as defined by the Small Business
Administration’s (SBA) regulations at 13
CFR 121.201 (see Table IX–1, below); (2)
a small governmental jurisdiction that is
a government of a city, county, town,
school district or special district with a
population of less than 50,000; and (3)
a small organization that is any not-forprofit enterprise which is independently
owned and operated and is not
dominant in its field.
TABLE IX–1.—PRIMARY SBA SMALL BUSINESS CATEGORIES POTENTIALLY AFFECTED BY THIS REGULATION
NAICS a Codes
Industry
Locomotive:
Manufacturers, remanufacturers and importers of locomotives and locomotive engines ..........
Railroad owners and operators ...................................................................................................
Engine repair and maintenance ..................................................................................................
Marine:
Manufacturers of freshly manufactured marine diesel engines ..................................................
Ship and boat building; ship building and repairing ....................................................................
Engine repair and maintenance ..................................................................................................
Water transportation, freight and passenger ..............................................................................
Water transportation, freight and passenger—Offshore Marine Services ..................................
Scenic and Sightseeing Transportation, Water ..........................................................................
Navigational Services to Shipping ..............................................................................................
Commercial Fishing .....................................................................................................................
Boat building (watercraft not built in shipyards and typically of the type suitable or intended
for personal use).
Defined by SBA as a small
business if less than or
equal to:b
333618, 336510 ....
482110, 482111 ....
482112 ..................
488210 ..................
1,000 employees.
1,500 employees.
500 employees.
$6.5 million annual sales.
333618 ..................
336611, 346611 ....
811310 ..................
483 ........................
483 ........................
487210 ..................
488330 ..................
114 ........................
336612 ..................
1,000 employees.
1,000 employees.
$6.5 million annual sales.
500 employees.
$25.5 million annual sales.
$6.5 million annual sales.
$6.5 million annual sales.
$4.0 million annual sales.
500 employees.
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Notes:
a North American Industry Classification System
b According to SBA’s regulations (13 CFR 121), businesses with no more than the listed number of employees or dollars in annual receipts are
considered ‘‘small entities’’ for RFA purposes.
After considering the economic
impacts of today’s final rule on small
entities, I certify that this action will not
have a significant economic impact on
a substantial number of small entities.
The small entities directly regulated by
this final rule are shown in Table IX–1
(and are not small governmental
jurisdictions or small non-profit
organizations). We have determined that
about five small entities representing
less than one percent of the total
number of companies affected will have
an estimated impact exceeding three
percent of their annual sales revenues.
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The vast majority of small entities
(about several thousand small
companies) will have an estimated
impact of less than one percent on their
annual sales revenues. (An analysis of
the impacts of the rule on small entities
was performed for the rule, and can be
found in the docket for this
rulemaking.203, 204)
Although this final rule will not have
a significant economic impact on a
substantial number of small entities,
EPA nonetheless has tried to reduce the
impact of this rule on small entities, as
described below.
203 U.S. EPA, Assessment and Standards Division,
Locomotive and Marine Diesel RFA/SBREFA
Screening Analysis, Memorandum from Chester J.
France to Alexander Cristofaro of U.S. EPA’s Office
of Policy, Economics, and Innovation, September
25, 2006.
204 U.S. EPA, Assessment and Standards Division,
Supplement to Locomotive and Marine Diesel RFA/
SBREFA Screening Analysis—Marine Existing Fleet
Program Impact Analysis, Memorandum from Lucie
Audette and Bryan Manning to Docket EPA–HQ–
OAR–2003–0190, December 12, 2007.
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(2) Outreach Efforts and Special
Compliance Provisions for Small
Entities
In addition to the inputs we sought
prior to issuing the proposed rule, we
also received additional comments
following its publication. First we
summarize the pre-proposal outreach,
followed by additional comments we
received after the proposal was
published.
Early on, we sought the input of a
number of small entities affected by the
rule on potential regulatory flexibility
provisions and the needs of these small
businesses. For marine diesel engine
manufacturers, we had separate
meetings with the four small companies
in this sector, which are postmanufacture marinizers (companies that
purchase a complete or semi-complete
engine from an engine manufacturer and
modify it for use in the marine
environment by changing the engine in
ways that may affect emissions). We
also met individually with one small
commercial vessel builder and a few
vessel trade associations whose
members include small vessel builders.
For locomotive manufacturers and
remanufacturers, we met separately
with the three small businesses in these
sectors, which are all remanufacturers.
In addition, we met with a railroad trade
association whose members include
small railroads. For nearly all meetings,
EPA provided each small business with
an outreach packet that included
background information on this
proposed rulemaking; and a document
outlining some flexibility provisions for
small businesses that we have
implemented in past rulemakings. (This
outreach packet and a complete
summary of our discussions with small
entities can be found in the docket for
this rulemaking.) 205
The primary feedback we received
from these small entities pre-proposal
was to continue the flexibility
provisions that we have provided to
small entities in earlier locomotive and
marine diesel rulemakings. A number of
these provisions are listed below.
Therefore, we will largely continue the
existing flexibility provisions finalized
in the 1998 Locomotive and Locomotive
Engines Rule (April 16, 1998; 63 FR
18977); our 1999 Commercial Marine
Diesel Engines Rule (December 29,
1999; 64 FR 73299) and our 2002
Recreational Diesel Marine program
(November 8, 2002; 67 FR 68304).
205 U.S. EPA, Summary of Small Business
Outreach for Locomotive and Marine Diesel NPRM,
Memorandum to Docket EPA–HQ–OAR–2003–0190
from Bryan Manning, January 18, 2007.
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In the proposed rule, we requested
comment on an alternative program
option—a marine existing fleet or
remanufacture program (Alternative 5:
Existing Engines)—and as described
earlier in this preamble, we are
finalizing a portion of this alternative.
Based on oral testimony at the hearings
and written comments (from trade
associations, small entities, etc.), we are
providing flexibilities to vessel
operators and/or marine
remanufacturers as described below. For
a complete description of the
flexibilities in this final rule, please
refer to the Certification and
Compliance Program, section
IV.A.(13)—Small Business Provisions.
(a) Transition Flexibilities
(i) Locomotive Sector
Small locomotive remanufacturers are
granted a waiver from production-line
and in-use testing for up to five calendar
years after this program becomes
effective.
Class III railroads qualifying as small
businesses are exempt from new Tier 0,
1, and 2 remanufacturing requirements
for locomotives in their existing fleets.
The Certification and Compliance
Program section IV.A.(13) provides a
discussion on the revisions being made
in this program.
Railroads qualifying as small
businesses continue being exempt from
the in-use testing program.
(ii) Marine Sector
Post-manufacture marinizers and
small-volume manufacturers (annual
worldwide production of fewer than
1,000 engines) are allowed to group all
engines into one engine family, based
on the worst-case emitter.
Small-volume manufacturers
producing engines less than or equal to
600 kW (800 hp) are exempted from
production-line and deterioration
testing (assigned deterioration factors)
for Tier 3 standards.
Post-manufacture marinizers
qualifying as small businesses and
producing engines less than or equal to
600 kW (800 hp) may delay compliance
with the Tier 3 standards by one model
year.
Post-manufacture marinizers
qualifying as small businesses and
producing engines less than or equal to
600 kW (800 hp) may delay compliance
with the Not-to-Exceed requirements for
Tier 3 standards by up to three model
years.
Marine engine dressers (modify base
engine without affecting the emission
characteristics of the engine) are
exempted from certification and
compliance requirements.
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Post-manufacture marinizers, smallvolume manufacturers, and smallvolume boat builders (less than 500
employees and annual worldwide
production of fewer than 100 boats)
have hardship relief provisions—i.e.,
apply for additional time.
For the marine existing fleet or
remanufacture program, vessel operators
and marine remanufacturers qualifying
as small businesses also have hardship
relief provisions allowing them if
necessary to apply for additional time to
comply with program requirements.
Vessel operators who earn less than
$5 million in gross annual sales revenue
are exempted from the marine existing
fleet or remanufacture program. If at
some future date annual gross revenues
exceed $5 million, they become subject
to the existing fleet program at that
point.
(b) Small Entity Compliance
Information
In addition to the above flexibilities,
EPA is also preparing documentation to
help small entities comply with this
rule. This documentation will be
available on the Office of Transportation
and Air Quality Web site. Small entities
may also contact our office to obtain
copies of this documentation.
D. Unfunded Mandates Reform Act
Title II of the Unfunded Mandates
Reform Act of 1995 (UMRA), P.L. 104–
4, establishes requirements for Federal
agencies to assess the effects of their
regulatory actions on State, local, and
tribal governments and the private
sector. Under section 202 of the UMRA,
EPA generally must prepare a written
statement, including a cost-benefit
analysis, for proposed and final rules
with ‘‘Federal mandates’’ that may
result in expenditures to State, local,
and tribal governments, in the aggregate,
or to the private sector, of $100 million
or more in any one year. Before
promulgating an EPA rule for which a
written statement is needed, section 205
of the UMRA generally requires EPA to
identify and consider a reasonable
number of regulatory alternatives and
adopt the least costly, most costeffective or least burdensome alternative
that achieves the objectives of the rule.
The provisions of section 205 do not
apply when they are inconsistent with
applicable law. Moreover, section 205
allows EPA to adopt an alternative other
than the least costly, most cost-effective
or least burdensome alternative if the
Administrator publishes with the final
rule an explanation why that alternative
was not adopted. Before EPA establishes
any regulatory requirements that may
significantly or uniquely affect small
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governments, including tribal
governments, it must have developed
under section 203 of the UMRA a small
government agency plan. The plan must
provide for notifying potentially
affected small governments, enabling
officials of affected small governments
to have meaningful and timely input in
the development of EPA regulatory
proposals with significant Federal
intergovernmental mandates, and
informing, educating, and advising
small governments on compliance with
the regulatory requirements.
This rule contains no federal
mandates for state, local, or tribal
governments as defined by the
provisions of Title II of the UMRA. The
rule imposes no enforceable duties on
any of these governmental entities.
Nothing in the rule would significantly
or uniquely affect small governments.
EPA has determined that this rule
contains federal mandates that may
result in expenditures of more than
$100 million to the private sector in any
single year. Accordingly, EPA has
evaluated under section 202 of the
UMRA the potential impacts to the
private sector. EPA believes that this
rule represents the least costly, most
cost-effective approach to achieve the
statutory requirements of the rule. The
costs and benefits associated with this
rule are included in the final Regulatory
Impact Analysis (RIA), as required by
the UMRA. This analysis can be found
in chapter 6 of the final RIA. A complete
discussion of why the approach being
finalized in this action was chosen is
located in chapter 8 of the final RIA.
EPA has determined that this rule
contains no regulatory requirements that
might significantly or uniquely affect
small governments.
Thus, this rule is not subject to the
requirements of sections 202 and 205 of
the UMRA.
E. Executive Order 13132 (Federalism)
Executive Order 13132, entitled
‘‘Federalism’’ (64 FR 43255, August 10,
1999), requires EPA to develop an
accountable process to ensure
‘‘meaningful and timely input by State
and local officials in the development of
regulatory policies that have federalism
implications.’’ ‘‘Policies that have
federalism implications’’ is defined in
the Executive Order to include
regulations that have ‘‘substantial direct
effects on the States, on the relationship
between the national government and
the States, or on the distribution of
power and responsibilities among the
various levels of government.’’
This final rule does not have
federalism implications. It will not have
substantial direct effects on the States,
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on the relationship between the national
government and the States, or on the
distribution of power and
responsibilities among the various
levels of government, as specified in
Executive Order 13132. Although
section 6 of Executive Order 13132 does
not apply to this rule, EPA did consult
with representatives of various State
and local governments in developing
this rule. EPA consulted with
representatives from the National
Association of Clean Air Agencies
(NACAA, formerly STAPPA/ALAPCO),
the Northeast States for Coordinated Air
Use Management (NESCAUM), and the
California Air Resources Board (CARB).
These organizations and other state
organizations submitted comments on
the proposed rule. Their comments are
available in the rulemaking docket, and
are summarized and addressed in the
Summary and Analysis of Comments
document (which is also available in the
rulemaking docket).
In the spirit of Executive Order 13132,
and consistent with EPA policy to
promote communications between EPA
and State and local governments, EPA
specifically solicited comment on the
proposed rule from State and local
officials.
F. Executive Order 13175 (Consultation
and Coordination with Indian Tribal
Governments)
Executive Order 13175, entitled
‘‘Consultation and Coordination with
Indian Tribal Governments’’ (65 FR
67249, November 9, 2000), requires EPA
to develop an accountable process to
ensure ‘‘meaningful and timely input by
tribal officials in the development of
regulatory policies that have tribal
implications.’’ This final rule does not
have tribal implications, as specified in
Executive Order 13175. The rule will be
implemented at the Federal level and
impose compliance costs only on
locomotive manufacturers, locomotive
engine manufacturers, locomotive
operators, locomotive remanufacturers,
marine engine manufacturers, and
marine vessel manufacturers. Tribal
governments will be affected only to the
extent they purchase and use the
regulated engines and vehicles. Thus,
Executive Order 13175 does not apply
to this rule.
Although Executive Order 13175 does
not apply to this rule, EPA did solicit
additional comment on this rule from
tribal officials. A comment was received
from one tribal government; that
comment is available in the rulemaking
docket, and is summarized and
addressed in the Summary and Analysis
of Comments document (which is also
available in the rulemaking docket).
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25191
G. Executive Order 13045: Protection of
Children From Environmental Health
and Safety Risks
Executive Order 13045: ‘‘Protection of
Children from Environmental Health
Risks and Safety Risks’’ (62 FR 19885,
April 23, 1997) applies to any rule that:
(1) Is determined to be ‘‘economically
significant’’ as defined under Executive
Order 12866, and (2) concerns an
environmental health or safety risk that
EPA has reason to believe may have a
disproportionate effect on children. If
the regulatory action meets both criteria,
the Agency must evaluate the
environmental health or safety effects of
the planned rule on children, and
explain why the planned regulation is
preferable to other potentially effective
and reasonably feasible alternatives
considered by the Agency.
This final rule is subject to the
Executive Order because it is an
economically significant regulatory
action as defined by Executive Order
12866, and we believe that the
environmental health or safety risk
addressed by this action may have a
disproportionate effect on children.
Accordingly, we have evaluated the
environmental health or safety effects of
these risks on children. The results of
this evaluation are discussed above in
section II of this preamble, and in
chapter 2 of the Regulatory Impact
Analysis (RIA).
EPA recently conducted an initial
screening-level analysis of selected
marine port areas and rail yards206, 207 to
begin to understand the populations,
including children, that are exposed to
DPM emissions from these facilities.
This screening-level analysis 208
indicates that at the 47 marine ports and
37 rail yards studied, at least 13 million
people, including 3.5 million children
live in neighborhoods that are exposed
to higher levels of DPM from these
206 ICF International. September 28, 2007.
Estimation of diesel particulate matter
concentration isopleths for marine harbor areas and
rail yards. Memorandum to EPA under Work
Assignment Number 0–3, Contract Number EP–C–
06–094. This memo is available in Docket EPA–
HQ–OAR–2003–0190.
207 ICF International. September 28, 2007.
Estimation of diesel particulate matter population
exposure near selected harbor areas and rail yards.
Memorandum to EPA under Work Assignment
Number 0–3, Contract Number EP–C–06–094. This
memo is available in Docket EPA–HQ–OAR–2003–
0190.
208 This type of screening-level analysis is an
inexact tool and not appropriate for regulatory
decision-making; it is useful in beginning to
understand potential impacts and for illustrative
purposes. Additionally, the emissions inventories
used as inputs into our analysis are not official
estimates and they likely underestimate overall
emissions because they are not inclusive of all
emissions sources at the individual ports in our
sample.
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facilities than people living further
away and will benefit from the controls
being finalized in this action.
With regard to children, the
screening-level analysis shows that the
age composition of the total affected
population near both the marine ports
and rail yards matches closely the age
composition of the overall U.S.
population. However, for some
individual facilities the young appear to
be over-represented in the affected
population compared to the overall U.S.
population. See section VI of this
preamble and chapters 2 and 6 of the
RIA for a discussion on the air quality
and monetized health benefits of this
rule, including the benefits to children’s
health.
This rulemaking will achieve
significant reductions of various
emissions from locomotive and marine
diesel engines, including NOX, PM, and
air toxics. These pollutants raise
concerns regarding environmental
health or safety risks that EPA has
reason to believe may have a
disproportionate effect on children,
such as impacts from ozone, PM, and
certain toxic air pollutants.
EPA has evaluated several regulatory
strategies for reductions in emissions
from locomotive and marine diesel
engines, and we believe that we have
selected the most stringent and effective
control reasonably feasible at this time
(in light of the technology and cost
requirements of the Clean Air Act),
which will benefit the health of
children.
H. Executive Order 13211: Actions That
Significantly Affect Energy Supply,
Distribution, or Use
Executive Order 13211, ‘‘Actions
Concerning Regulations That
Significantly Affect Energy Supply,
Distribution, or Use’’ (66 FR 28355 (May
22, 2001)), requires EPA to prepare and
submit a Statement of Energy Effects to
the Administrator of the Office of
Information and Regulatory Affairs,
Office of Management and Budget, for
certain actions identified as ‘‘significant
energy actions.’’ Section 4(b) of
Executive Order 13211 defines
‘‘significant energy actions’’ as ‘‘any
action by an agency (normally
published in the Federal Register) that
promulgates or is expected to lead to the
promulgation of a final rule or
regulation, including notices of inquiry,
advance notices of proposed
rulemaking, and notices of proposed
rulemaking: (1)(i) that is a significant
regulatory action under Executive Order
12866 or any successor order, and (ii) is
likely to have a significant adverse effect
on the supply, distribution, or use of
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10:56 Jun 20, 2008
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energy; or (2) that is designated by the
Administrator of the Office of
Information and Regulatory Affairs as a
significant energy action.’’ We have
prepared a Statement of Energy Effects
for this action as follows.
This rule’s potential effects on energy
supply, distribution, or use have been
analyzed and are discussed in detail in
section 5.8 of the RIA. In summary,
while we project that this rule would
result in an energy effect that exceeds
the 4,000 barrel per day threshold noted
in E.O. 13211 in or around the year 2022
and thereafter, the program consists of
performance-based standards with
averaging, banking, and trading
provisions that make it likely that our
estimated impact is overstated. Further,
the fuel consumption estimates upon
which we are basing this energy effect
analysis, which are discussed in full in
sections 5.4 and 5.5 of the RIA, do not
reflect the potential fuel savings
associated with automatic engine stop/
start (AESS) systems or other idle
reduction technologies. Such
technologies can provide significant fuel
savings which could offset our projected
estimates of increased fuel
consumption. Nonetheless, our
projections show that this rule could
result in energy usage exceeding the
4,000 barrel per day threshold noted in
E.O. 13211.
I. National Technology Transfer
Advancement Act
As noted in the proposed rule,
Section 12(d) of the National
Technology Transfer and Advancement
Act of 1995 (‘‘NTTAA’’), Public Law No.
104–113, 12(d) (15 U.S.C. 272 note)
directs EPA to use voluntary consensus
standards in its regulatory activities
unless to do so would be inconsistent
with applicable law or otherwise
impractical. Voluntary consensus
standards are technical standards (e.g.,
materials specifications, test methods,
sampling procedures, and business
practices) that are developed or adopted
by voluntary consensus standards
bodies. The NTTAA directs EPA to
provide Congress, through OMB,
explanations when the Agency decides
not to use available and applicable
voluntary consensus standards.
This rule references technical
standards adopted by EPA through
previous rulemakings. No new technical
standards are established in this rule.
The standards referenced in today’s rule
involve test procedures for measuring
engine emissions. These measurement
standards include those that were
developed by EPA as well as the
International Organization for
Standardization (ISO) engine testing
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voluntary consensus standards, adopted
in previous rulemakings. These
standards have served EPA’s emissions
control goals well since their
implementation and have been well
accepted by industry. Therefore, EPA
will continue to use the ISO and
existing EPA-developed standards
referenced in 40 CFR Parts 94 and 1065.
J. Executive Order 12898: Federal
Actions to Address Environmental
Justice in Minority Populations and
Low-Income Populations
Executive Order (EO) 12898 (59 FR
7629 (Feb. 16, 1994)) establishes federal
executive policy on environmental
justice. Its main provision directs
federal agencies, to the greatest extent
practicable and permitted by law, to
make environmental justice part of their
mission by identifying and addressing,
as appropriate, disproportionately high
and adverse human health or
environmental effects of their programs,
policies, and activities on minority
populations and low-income
populations in the United States.
EPA has determined that this final
rule will not have disproportionately
high and adverse human health or
environmental effects on minority or
low-income populations because it
increases the level of environmental
protection for all affected populations
without having any disproportionately
high and adverse human health or
environmental effects on any
population, including any minority or
low-income population.
This rulemaking will achieve
significant reductions of various
emissions from locomotive and marine
diesel engines, including NOX, PM, and
air toxics. Exposure to these pollutants
raises concerns regarding environmental
health for the U.S. population in general
including the minority populations and
low-income populations that are the
focus of the environmental justice
executive order.
EPA has evaluated several regulatory
strategies for reductions in emissions
from locomotive and marine diesel
engines, and we believe that we have
selected the most stringent and effective
control reasonably feasible at this time
(in light of the technology and cost
requirements of the Clean Air Act).
The emission reductions from the
stringent new standards finalized in the
locomotive and marine diesel rule will
have large beneficial effects on
communities in proximity to port,
harbor, waterway, railway, and rail yard
locations, including low-income and
minority communities. In addition to
stringent exhaust emission standards for
freshly manufactured and
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remanufactured engines, the final rule
includes provisions targeted to further
reduce emissions from regulated
engines that directly impact low-income
and minority communities. The idle
reduction provision is one example:
‘‘Even in very efficient railroad
operations, locomotive engines spend a
substantial amount of time idling,
during which they emit harmful
pollutants, consume fuel, create noise,
and increase maintenance costs. A
significant portion of this idling occurs
in rail yards, as railcars and locomotives
are transferred to build up trains. Many
of these rail yards are in urban
neighborhoods, close to where people
live, work, and go to school’’ (from
section III.C(1)(c) of this preamble). The
final rule includes a mandatory
locomotive idle reduction requirement
that will begin to take effect as early as
2008. Another example is the emission
standards for freshly manufactured
switch locomotives. Switch locomotives
are major polluters in urban rail yards.
These standards are earlier and more
stringent than the line-haul locomotive
standards, and include incentives for
introducing cleaner switchers using Tier
4 nonroad engines. Further examples
can be found in averaging, banking, and
trading program provisions aimed at
ensuring that emissions are not shifted
from line-haul locomotives operating in
rural areas to rail yards in urban
communities.
EPA recently conducted an initial
screening-level analysis of selected
marine port areas and rail yards 209, 210 to
better understand the populations,
including minority and low-income,
that are exposed to DPM emissions from
these facilities. This screening-level
analysis 211 indicates that at the 47
marine ports and 37 rail yards studied
at least 13 million people, including a
high percentage of low-income
households, African-Americans, and
Hispanics, live in the vicinity of these
facilities and are exposed to higher
levels of DPM than urban background
levels. Thus, these residents will benefit
from the controls being finalized in this
action. See section II.A and II.B of this
preamble and chapter 2 of the RIA for
a discussion on the benefits of this rule,
including the benefits to minority and
low-income communities. Because
those living in the vicinity of marine
ports and rail yards are more likely to
be low-income and minority residents,
these populations will receive a
significant benefit from this rule.
209 ICF International. September 28, 2007.
Estimation of diesel particulate matter
concentration isopleths for marine harbor areas and
rail yards. Memorandum to EPA under Work
Assignment Number 0–3, Contract Number EP–C–
06–094. This memo is available in Docket EPA–
HQ–OAR–2003–0190.
210 ICF International. September 28, 2007.
Estimation of diesel particulate matter population
exposure near selected harbor areas and rail yards.
Memorandum to EPA under Work Assignment
Number 0–3, Contract Number EP–C–06–094. This
memo is available in Docket EPA–HQ–OAR–2003–
0190.
211 This type of screening analysis is an inexact
tool and not appropriate for regulatory decisionmaking; it is useful in beginning to understand
potential impacts and for illustrative purposes.
Additionally, the emissions inventories used as
inputs into our analysis are not official estimates
and they likely underestimate overall emissions
because they are not inclusive of all emission
sources at the individual ports in our sample.
List of Subjects
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K. Congressional Review Act
The Congressional Review Act, 5
U.S.C. 801 et seq., as added by the Small
Business Regulatory Enforcement
Fairness Act of 1996, generally provides
that before a rule may take effect, the
agency promulgating the rule must
submit a rule report, which includes a
copy of the rule, to each House of the
Congress and to the Comptroller General
of the United States. EPA will submit a
report containing this rule and other
required information to the U.S. Senate,
the U.S. House of Representatives, and
the Comptroller General of the United
States prior to publication of the rule in
the Federal Register. A Major rule
cannot take effect until 60 days after it
is published in the Federal Register.
This action is a ‘‘major rule’’ as defined
by 5 U.S.C. 804(2). This rule will be
effective July 7, 2008.
X. Statutory Provisions and Legal
Authority
Statutory authority for the controls in
this final rule can be found in sections
213 (which specifically authorizes
controls on emissions from nonroad
engines and vehicles), 203–209, 216,
and 301 of the Clean Air Act (CAA), 42
U.S.C. 7547, 7522, 7523, 7424, 7525,
7541, 7542, 7543, 7550, and 7601.
25193
40 CFR Part 89
Environmental protection,
Administrative practice and procedure,
Confidential business information,
Imports, Labeling, Motor vehicle
pollution, Reporting and recordkeeping
requirements, Research, Vessels,
Warranties.
40 CFR Part 92
Environmental protection,
Administrative practice and procedure,
Air pollution control, Confidential
business information, Imports,
Incorporation by reference, Labeling,
Penalties, Railroads, Reporting and
recordkeeping requirements,
Warranties.
40 CFR Part 94
Environmental protection,
Administrative practice and procedure,
Air pollution control, Confidential
business information, Imports,
Incorporation by reference, Labeling,
Penalties, Vessels, Reporting and
recordkeeping requirements,
Warranties.
40 CFR Part 1033
Environmental protection,
Administrative practice and procedure,
Confidential business information,
Incorporation by reference, Labeling,
Penalties, Railroads, Reporting and
recordkeeping requirements.
40 CFR Part 1039
Environmental protection,
Administrative practice and procedure,
Air pollution control, Confidential
business information, Imports,
Incorporation by reference, Labeling,
Penalties, Reporting and recordkeeping
requirements, Warranties.
40 CFR Part 1042
Reporting and recordkeeping
requirements.
Environmental protection,
Administrative practice and procedure,
Air pollution control, Confidential
business information, Imports,
Incorporation by reference, Labeling,
Penalties, Vessels, Reporting and
recordkeeping requirements,
Warranties.
40 CFR Part 85
40 CFR Part 1065
Confidential business information,
Imports, Labeling, Motor vehicle
pollution, Reporting and recordkeeping
requirements, Research, Warranties.
Environmental protection,
Administrative practice and procedure,
Incorporation by reference, Reporting
and recordkeeping requirements,
Research.
40 CFR Part 9
40 CFR Part 86
Administrative practice and
procedure, Confidential business
information, Labeling, Motor vehicle
pollution, Reporting and recordkeeping
requirements.
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40 CFR Part 1068
Environmental protection,
Administrative practice and procedure,
Confidential business information,
Imports, Motor vehicle pollution,
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Penalties, Reporting and recordkeeping
requirements, Warranties.
*
*
*
*
Control of Emissions from Locomotives
1033.825 ...............................
2060–0287
For the reasons set forth in the
preamble, chapter I of title 40 of the
Code of Federal Regulations is amended
as follows:
PART 86—CONTROL OF EMISSIONS
FROM NEW AND IN-USE HIGHWAY
VEHICLES AND ENGINES
5. The authority citation for part 86
continues to read as follows:
■
Authority: 42 U.S.C. 7401–7671q.
■
PART 9—OMB APPROVALS UNDER
THE PAPERWORK REDUCTION ACT
*
*
*
*
*
Control of Emissions From New and Inuse Marine Compression-ignition Engines and Vessels
*
1. The authority citation for part 9
continues to read as follows:
*
Authority: 7 U.S.C. 135 et seq., 136–136y;
15 U.S.C. 2001, 2003, 2005, 2006, 2601–2671;
21 U.S.C. 331j, 346a, 348; 31 U.S.C. 9701; 33
U.S.C. 1251 et seq., 1311, 1313d, 1314, 1318
1321, 1326, 1330, 1342 1344, 1345(d) and (e),
1361; E.O. 11735, 38 FR 21243, 3 CFR, 1971–
1975 Comp. p. 973; 42 U.S.C. 241, 242b, 243,
246, 300f, 300g, 300g–1, 300g–2, 300g–3,
300g–4, 300g–5, 300g–6, 300j–1, 300j–2,
300j–3, 300j–4, 300j–9, 1857 et seq., 6901–
6992k, 7401–7671q, 7542, 9601–9657, 11023,
11048.
2. Section 9.1 is amended in the table
by adding the center headings and the
entries under those center headings in
numerical order to read as follows:
■
§ 9.1 OMB approvals under the Paperwork
Reduction Act.
*
*
*
*
*
OMB control
No.
40 CFR citation
M HC = ( kVn
*
*
*
*
*
8. Section 86.1305–2010 is amended
by revising paragraph (b) to read as
follows:
Introduction; structure of
dwashington3 on PROD1PC69 with RULES
*
*
*
*
*
(b) Use the applicable equipment and
procedures for spark-ignition or
compression-ignition engines in 40 CFR
part 1065 to determine whether engines
meet the duty-cycle emission standards
in subpart A of this part. Measure the
emissions of all regulated pollutants as
specified in 40 CFR part 1065. Use the
duty cycles and procedures specified in
§§ 86.1333–2010, 86.1360–2007, and
10:56 Jun 20, 2008
*
*
*
*
*
*
*
PART 85—CONTROL OF AIR
POLLUTION FROM MOBILE SOURCES
3. The authority citation for part 85
continues to read as follows:
■
Authority: 42 U.S.C. 7401–7671q.
Subpart Y—[Amended]
4. Section 85.2401 is amended by
revising paragraphs (a)(7) and (a)(8) to
read as follows:
■
§ 85.2401
apply?
To whom do these requirements
(a) * * *
(7) Locomotives (See 40 CFR parts 92
and 1033);
(8) Marine engines (See 40 CFR parts
91, 94, and 1042 and MARPOL Annex
VI, as applicable);
*
*
*
*
*
(
■
VerDate Aug<31>2005
*
)
CHC - rCCH OH PB (C - rC
HCi
CH3OHi ) P i
B
f
3
f
f
10-4 )
Tf
Ti
Subpart N—[Amended]
§ 86.1305–2010
subpart.
6. Section 86.007–11 is amended by
revising paragraph (a)(2) introductory
2060–0827 text to read as follows:
1042.825 ...............................
■
Jkt 214001
86.1362–2007. Adjust emission results
from engines using aftertreatment
technology with infrequent regeneration
events as described in § 86.004–28.
*
*
*
*
*
■ 9. Section 86.1333–2010 is amended
by adding paragraph (d) to read as
follows:
§ 86.1333–2010
generation.
Transient test cycle
*
*
*
*
*
(d) Determine idle speeds as specified
in § 86.1337–2007(a)(9).
10. Section 86.1360–2007 is amended
by adding paragraph (b)(3) to read as
follows:
■
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Subpart A—[Amended]
Sfmt 4700
■
§ 86.007–11 Emission standards and
supplemental requirements for 2007 and
later model year diesel heavy-duty engines
and vehicles.
*
*
*
*
*
(a) * * *
(2) The standards set forth in
paragraph (a)(1) of this section refer to
the exhaust emitted over the duty cycle
specified in paragraphs (a)(2)(i) through
(iii) of this section, where exhaust
emissions are measured and calculated
as specified in paragraphs (a)(2)(iv) and
(v) of this section in accordance with
the procedures set forth in subpart N of
this part, except as noted in § 86.007–
23(c)(2):
*
*
*
*
*
■ 7. Section 86.117–96 is amended by
revising the first equation in paragraph
(d)(2) to read as follows:
§ 86.117–96 Evaporative emission
enclosure calibrations.
*
*
*
(d) * * *
(2) * * *
*
*
+ ( M HC,out - M HC,in )
§ 86.1360–2007 Supplemental emission
test; test cycle and procedures.
*
*
*
*
*
(b) * * *
(3) For engines certified using the
ramped-modal cycle specified in
§ 86.1362, perform the three discrete test
points described in paragraph (b)(2) of
this section as follows:
(i) Allow the engine to idle as needed
to complete equipment checks following
the supplemental emission test
described in this section, then operate
the engine over the three additional
discrete test points.
(ii) Validate the additional discrete
test points as a composite test separate
from the supplemental emission test,
but in the same manner.
E:\FR\FM\06MYR2.SGM
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ER06MY08.008
Dated: March 14, 2008.
Stephen L. Johnson,
Administrator.
OMB control
No.
40 CFR citation
Federal Register / Vol. 73, No. 88 / Tuesday, May 6, 2008 / Rules and Regulations
§ 86.1362–2010 Steady-state testing with a
ramped-modal cycle.
(iii) Use the emission data collected
during the time interval from 35 to 5
seconds before the end of each mode
(excluding transitions) to perform the
MAEL calculations in paragraph (f) of
this section.
*
*
*
*
*
§ 86.1362–2007
[Amended]
11. Section 86.1362–2007 is amended
by removing and reserving paragraph
(d).
■ 12. A new § 86.1362–2010 is added to
read as follows:
■
This section describes how to test
engines under steady-state conditions.
For model years through 2009,
manufacturers may use the mode order
described in this section or in
§ 86.1362–2007. Starting in model year
2010 manufacturers must use the mode
order described in this section with the
following exception: for model year
2010, manufacturers may continue to
use the cycle specified in § 86.1362–
2007 as long as it does not adversely
Time in mode
(seconds)
RMC mode
1a Steady-state .......................................
1b Transition ............................................
2a Steady-state .......................................
2b Transition ............................................
3a Steady-state .......................................
3b Transition ............................................
4a Steady-state .......................................
4b Transition ............................................
5a Steady-state .......................................
5b Transition ............................................
6a Steady-state .......................................
6b Transition ............................................
7a Steady-state .......................................
7b Transition ............................................
8a Steady-state .......................................
8b Transition ............................................
9a Steady-state .......................................
9b Transition ............................................
10a Steady-state .....................................
10b Transition ..........................................
11a Steady-state .....................................
11b Transition ..........................................
12a Steady-state .....................................
12b Transition ..........................................
13a Steady-state .....................................
13b Transition ..........................................
14 Steady-state .......................................
170
20
173
20
219
20
217
20
103
20
100
20
103
20
194
20
218
20
171
20
102
20
100
20
102
20
168
25195
affect the ability to demonstrate
compliance with the standards.
(a) Start sampling at the beginning of
the first mode and continue sampling
until the end of the last mode. Calculate
emissions as described in 40 CFR
1065.650 and cycle statistics as
described in 40 CFR 1065.514.
(b) Measure emissions by testing the
engine on a dynamometer with the
following ramped-modal duty cycle to
determine whether it meets the
applicable steady-state emission
standards:
Engine
speed 1 2
Torque
(percent) 2 3
Warm Idle ................................................
Linear Transition ......................................
A ..............................................................
Linear Transition ......................................
B ..............................................................
B ..............................................................
B ..............................................................
Linear Transition ......................................
A ..............................................................
A ..............................................................
A ..............................................................
A ..............................................................
A ..............................................................
Linear Transition ......................................
B ..............................................................
B ..............................................................
B ..............................................................
Linear Transition ......................................
C ..............................................................
C ..............................................................
C ..............................................................
C ..............................................................
C ..............................................................
C ..............................................................
C ..............................................................
Linear Transition ......................................
Warm Idle ................................................
0
Linear
100
Linear
50
Linear
75
Linear
50
Linear
75
Linear
25
Linear
100
Linear
25
Linear
100
Linear
25
Linear
75
Linear
50
Linear
0
Transition.
Transition.
Transition.
Transition.
Transition.
Transition.
Transition.
Transition.
Transition.
Transition.
Transition.
Transition.
Transition.
1 Speed
terms are defined in 40 CFR part 1065.
from one mode to the next within a 20-second transition phase. During the transition phase, command a linear progression from the
speed or torque setting of the current mode to the speed or torque setting of the next mode.
3 The percent torque is relative to maximum torque at the commanded engine speed.
2 Advance
(c) During idle mode, operate the
engine at its warm idle as described in
40 CFR part 1065.
(d) See 40 CFR part 1065 for detailed
specifications of tolerances and
calculations.
(e) Perform the ramped-modal test
with a warmed-up engine. If the
ramped-modal test follows directly after
testing over the Federal Test Procedure,
consider the engine warm. Otherwise,
operate the engine to warm it up as
described in 40 CFR part 1065, subpart
F.
13. Section 86.1363–2007 is amended
by revising paragraph (a) and the
■
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.........................................................................................................................
.........................................................................................................................
.........................................................................................................................
.........................................................................................................................
.........................................................................................................................
.........................................................................................................................
.........................................................................................................................
.........................................................................................................................
.........................................................................................................................
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PO 00000
§ 86.1363–2007 Steady-state testing with a
discrete-mode cycle.
*
*
*
*
*
(a) Use the following 13-mode cycle
in dynamometer operation on the test
engine:
Engine
speed 1
Percent load 2
Warm Idle ....
A ..................
B ..................
B ..................
A ..................
A ..................
A ..................
B ..................
B ..................
........................
100
50
75
50
75
25
100
25
Mode No.
1
2
3
4
5
6
7
8
9
equation in paragraph (g)(1) to read as
follows:
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06MYR2
Weighting
factors
0.15
0.08
0.10
0.10
0.05
0.05
0.05
0.09
0.10
Mode length
(minutes) 3
4
2
2
2
2
2
2
2
2
25196
Federal Register / Vol. 73, No. 88 / Tuesday, May 6, 2008 / Rules and Regulations
Engine
speed 1
Mode No.
10
11
12
13
.......................................................................................................................
.......................................................................................................................
.......................................................................................................................
.......................................................................................................................
C
C
C
C
Percent load 2
.................
.................
.................
.................
100
25
75
50
Weighting
factors
Mode length
(minutes) 3
0.08
0.05
0.05
0.05
2
2
2
2
1 Speed
terms are defined in 40 CFR part 1065.
percent torque is relative to the maximum torque at the commanded test speed.
3 Upon Administrator approval, the manufacturer may use other mode lengths.
2 The
*
*
(g) * * *
(1) * * *
*
N
AWA =
∑[ A
i =1
N
*
*
*
Mi
∑[ A
i=2
*
PART 89—CONTROL OF EMISSIONS
FROM NEW AND IN-USE NONROAD
COMPRESSION-IGNITION ENGINES
Pi
⋅ WFi ]
Authority: 42 U.S.C. 7401–7671q.
18. A new § 89.916 is added to read
as follows:
■
14. Subpart P is amended by removing
§ 86.1504–94.
§§ 86.1501–94 through 86.1544–84
[Redesignated]
15. Redesignate §§ 86.1501–94
through 86.1544–84 as follows:
■
86.1501–94
86.1502–84
86.1503–84
86.1505–94
86.1506–94
86.1509–84
86.1511–84
86.1513–94
86.1514–84
86.1516–84
86.1519–84
86.1522–84
86.1524–84
86.1526–84
86.1527–84
86.1530–84
86.1537–84
86.1540–84
86.1542–84
86.1544–84
86.1501
86.1502
86.1503
86.1505
86.1506
86.1509
86.1511
86.1513
86.1514
86.1516
86.1519
86.1522
86.1524
86.1526
86.1527
86.1530
86.1537
86.1540
86.1542
86.1544
19. The authority citation for part 92
continues to read as follows:
Authority: 42 U.S.C. 7401–7671q.
20. Section 92.1 is amended by
revising paragraph (a) introductory text
and adding paragraph (e) to read as
follows:
■
§ 92.1
§ 86.1506 Equipment required and
specifications; overview.
§ 92.2
*
*
*
*
(b) Through the 2009 model year,
manufacturers may elect to use the
appropriate test procedures in this part
86 instead of the procedures referenced
in 40 CFR part 1065 without getting
advance approval by the Administrator.
Jkt 214001
Applicability.
(a) Except as noted in paragraphs (b),
(d) and (e) of this section, the provisions
of this part apply to manufacturers,
remanufacturers, owners and operators
of:
*
*
*
*
*
(e) The provisions of this part do not
apply for locomotives that are subject to
the emissions standards of 40 CFR part
1033.
■ 21. Section 92.2 is amended by
revising the definition for ‘‘Freshly
manufactured locomotive’’ to read as
follows:
16. Newly desginated § 86.1506 is
amended by adding paragraph (b) to
read as follows:
10:56 Jun 20, 2008
The prohibitions in § 89.1003(a)(1) do
not apply to new marine engines used
in lifeboats and rescue boats as
described in 40 CFR 94.914.
■
■
*
§ 89.916 Emergency-vessel exemption for
marine engines below 37 kW.
PART 92—CONTROL OF AIR
POLLUTION FROM LOCOMOTIVES
AND LOCOMOTIVE ENGINES
New section
Definitions.
*
*
*
*
*
Freshly manufactured locomotive
means a locomotive which is powered
by a freshly manufactured engine, and
which contains fewer than 25 percent
previously used parts (weighted by the
dollar value of the parts). See 40 CFR
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Interim provisions.
*
Subpart J—[Amended]
*
Old section
22. Section 92.12 is amended by
revising paragraph (b) and adding
paragraphs (i) and (j) to read as follows:
§ 92.12
⋅ WFi ]
■
dwashington3 on PROD1PC69 with RULES
■
■
Subpart P—[Amended]
VerDate Aug<31>2005
1033.640 for information about how to
calculate this.
*
*
*
*
*
17. The authority citation for part 89
continues to read as follows:
*
*
*
*
*
(b) Production line and in-use testing.
(1) The requirements of Subpart F of
this part (i.e., production line testing) do
not apply prior to January 1, 2002.
(2) The testing requirements of
subpart F of this part (i.e., production
line testing) do not apply to small
manufacturers/remanufacturers prior to
January 1, 2013. Note that the
production line audit requirements
apply as specified.
(3) The requirements of Subpart G of
this part (i.e., in-use testing) only apply
for locomotives and locomotive engines
that become new on or after January 1,
2002.
(4) For locomotives and locomotive
engines that are covered by a small
business certificate of conformity, the
requirements of Subpart G of this part
(i.e., in-use testing) only apply for
locomotives and locomotive engines
that become new on or after January 1,
2007. We will also not require small
remanufacturers to perform any in-use
testing prior to January 1, 2013.
*
*
*
*
*
(i) Diesel test fuels. Manufacturers and
remanufacturers may use LSD or ULSD
test fuel to certify to the standards of
this part, instead of the otherwise
specified test fuel, provided PM
emissions are corrected as described in
this paragraph (i). Measure your PM
emissions and determine your cycleweighted emission rates as specified in
subpart B of this part. If you test using
LSD, add 0.04 g/bhp-hr to these
weighted emission rates to determine
your official emission result. If you test
using ULSD, add 0.05 g/bhp-hr to these
weighted emission rates to determine
your official emission result.
(j) Subchapter U provisions. For
model years 2008 through 2012, certain
locomotives will be subject to the
requirements of this part 92 while
others will be subject to the
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*
Federal Register / Vol. 73, No. 88 / Tuesday, May 6, 2008 / Rules and Regulations
requirements of 40 CFR subchapter U.
This paragraph (j) describes allowances
for manufacturers or remanufacturers to
ask for flexibility in transitioning to the
new regulations.
(1) You may ask to use a combination
of the test procedures of this part and
those of 40 CFR part 1033. We will
approve your request if you show us
that it does not affect your ability to
show compliance with the applicable
emission standards. Generally this
requires that the combined procedures
would result in emission measurements
at least as high as those that would be
measured using the procedures
specified in this part. Alternatively, you
may demonstrate that the combined
effects of the procedures is small
relative to your compliance margin (the
degree to which your locomotives are
below the applicable standards).
(2) You may ask to comply with the
administrative requirements of 40 CFR
part 1033 and 1068 instead of the
equivalent requirements of this part.
■ 23. Section 92.204 is amended by
adding paragraph (f) to read as follows:
§ 92.204
Designation of engine families.
*
*
*
*
*
(f) Remanufactured Tier 2 locomotives
may be included in the same engine
family as freshly manufactured Tier 2
locomotives, provided such engines are
used for locomotive models included in
the engine family.
24. Section 92.206 is amended by
revising paragraph (c) to read as follows:
■
§ 92.206
dwashington3 on PROD1PC69 with RULES
*
*
*
*
(c) Emission data, including exhaust
methane data in the case of locomotives
or locomotive engines subject to a nonmethane hydrocarbon standard, on such
locomotives or locomotive engines
tested in accordance with applicable
test procedures of subpart B of this part.
These data shall include zero hour data,
if generated. In lieu of providing the
emission data required by paragraph (a)
of this section, the Administrator may,
upon request of the manufacturer or
remanufacturer, allow the manufacturer
or remanufacturer to demonstrate (on
the basis of previous emission tests,
development tests, or other testing
information) that the engine or
locomotive will conform with the
applicable emission standards of § 92.8.
The requirement to measure smoke
emissions is waived for certification and
production line testing of Tier 2
locomotives, except where there is
reason to believe the locomotives do not
meet the applicable smoke standards.
*
*
*
*
*
VerDate Aug<31>2005
10:56 Jun 20, 2008
Jkt 214001
§ 92.208
Certification.
(a) This paragraph (a) applies to
manufacturers of new locomotives and
new locomotive engines. If, after a
review of the application for
certification, test reports and data
acquired from a freshly manufactured
locomotive or locomotive engine or
from a development data engine, and
any other information required or
obtained by EPA, the Administrator
determines that the application is
complete and that the engine family
meets the requirements of the Act and
this part, he/she will issue a certificate
of conformity with respect to such
engine family except as provided by
paragraph (c)(3) of this section. The
certificate of conformity is valid for each
engine family starting with the
indicated effective date, but it is not
valid for any production after December
31 of the model year for which it is
issued (except as specified in (92.12).
The certificate of conformity is valid
upon such terms and conditions as the
Administrator deems necessary or
appropriate to ensure that the
production engines covered by the
certificate will meet the requirements of
the Act and of this part.
*
*
*
*
*
26. Section 92.212 is amended by
revising paragraph (b)(2)(iv) to read as
follows:
■
§ 92.212
Required information.
*
25. Section 92.208 is amended by
revising paragraph (a) to read as follows:
■
Labeling.
*
*
*
*
*
(b) * * *
(2) * * *
(iv) The label may be made up of
more than one piece permanently
attached to the same locomotive part,
except for Tier 0 locomotives, where
you may attach it to separate parts.
*
*
*
*
*
27. Section 92.501 is amended by
adding paragraph (c) to read as follows:
■
§ 92.501
Applicability.
*
*
*
*
*
(c) Manufacturers may comply with
the provisions of subpart D of 40 CFR
part 1033 instead of the provisions of
this subpart F.
28. A new § 92.1007 is added to read
as follows:
■
§ 92.1007
Remanufacturing requirements.
(a) See the definition of
‘‘remanufacture’’ in § 92.2 to determine
if you are remanufacturing your
locomotive or engine. (Note: Replacing
power assemblies one at a time may
PO 00000
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Fmt 4701
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25197
qualify as remanufacturing, depending
on the interval between replacement.)
(b) See the definition of ‘‘new’’ in
§ 92.2 to determine if remanufacturing
your locomotive makes it subject to the
requirements of this part. If the
locomotive is considered to be new, it
is subject to the certification
requirements of this part, unless it is
exempt under subpart J of this part. The
standards to which your locomotive is
subject will depend on factors such as
the following:
(1) Its date of original manufacture.
(2) The FEL to which it was
previously certified, which is listed on
the ‘‘Locomotive Emission Control
Information’’ label.
(3) Its power rating (whether it is
above or below 2300 hp).
(4) The calendar year in which it is
being remanufactured.
(c) You may comply with the
certification requirements of this part
for your remanufactured locomotive by
either obtaining your own certificate of
conformity as specified in subpart C of
this part or by having a certifying
remanufacturer include your locomotive
under its certificate of conformity. In
either case, your remanufactured
locomotive must be covered by a
certificate before it is reintroduced into
service.
(d) If you do not obtain your own
certificate of conformity from EPA,
contact a certifying remanufacturer to
have your locomotive included under
its certificate of conformity. Confirm
with the certificate holder that your
locomotive’s model, date of original
manufacture, previous FEL, and power
rating allow it to be covered by the
certificate. You must do all of the
following:
(1) Comply with the certificate
holder’s emission-related installation
instructions.
(2) Provide to the certificate holder
the information it identifies as necessary
to comply with the requirements of this
part.
(e) For parts unrelated to emissions
and emission-related parts not
addressed by the certificate holder in
the emission-related installation
instructions, you may use parts from
any source. For emission-related parts
listed by the certificate holder in the
emission-related installation
instructions, you must either use the
specified parts or parts certified under
40 CFR 1033.645 for remanufacturing. If
you believe that the certificate holder
has included as emission-related parts,
parts that are actually unrelated to
emissions, you may ask us to exclude
such parts from the emission-related
installation instructions. (Note: This
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paragraph (e) does not apply with
respect to parts for maintenance other
than remanufacturing; see § 92.1004 for
provisions related to general
maintenance.)
(f) Failure to comply with this section
is a violation of § 92.1102(a)(1).
means all internal-combustion engines
except motor vehicle engines, stationary
engines, engines used solely for
competition, or engines used in aircraft.
*
*
*
*
*
■ 32. Section 94.12 is amended by
adding paragraph (i) to read as follows:
PART 94—CONTROL OF EMISSIONS
FROM MARINE COMPRESSIONIGNITION ENGINES
§ 94.12
29. The authority citation for part 94
continues to read as follows:
■
Authority: 42 U.S.C. 7401–7671q.
Subpart A— [Amended]
30. Section 94.1 is amended by
revising paragraph (b) to read as follows:
■
§ 94.1
Applicability.
*
*
*
*
*
(b) Notwithstanding the provisions of
paragraph (c) of this section, the
requirements and prohibitions of this
part do not apply with respect to the
engines identified in paragraphs (a)(1)
and (2) of this section for any of the
following engines:
(1) Marine engines with rated power
below 37 kW.
(2) Marine engines on foreign vessels.
(3) Marine engines subject to the
standards of 40 CFR part 1042.
*
*
*
*
*
■ 31. Section 94.2 is amended by
revising paragraph (1)(ii) of the
definition for ‘‘New vessel’’ and adding
definitions for ‘‘Nonroad’’ and
‘‘Nonroad engine’’ in alphabetical order
to read as follows:
§ 94.2
Definitions.
dwashington3 on PROD1PC69 with RULES
*
*
*
*
*
New vessel means:
(1)(i) * * *
(ii) For vessels with no Category 3
engines, a vessel that has been modified
such that the value of the modifications
exceeds 50 percent of the value of the
modified vessel. The value of the
modification is the difference in the
assessed value of the vessel before the
modification and the assessed value of
the vessel after the modification. Use
the following equation to determine if
the fractional value of the modification
exceeds 50 percent:
Percent of value = [(Value after
modification) – (Value before
modification)] × ( 100% ÷ (Value
after modification)
*
*
*
*
*
Nonroad means relating to nonroad
engines, or vessels or equipment that
include nonroad engines.
Nonroad engine has the meaning
given in 40 CFR 1068.30. In general, this
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10:56 Jun 20, 2008
Jkt 214001
Interim provisions.
*
*
*
*
*
(i) Early use of future provisions. For
model years 2009 through 2013, certain
marine engines will be subject to the
requirements of this part 94 while
others will be subject to the
requirements of 40 CFR part 1042.
Manufacturers may ask for flexibility in
making the transition to the new
regulations as follows:
(1) You may ask to use a combination
of the test procedures of this part and
those of 40 CFR part 1042. This might
include the early use of the duty cycles
and NTE specifications that apply for
Tier 3 or Tier 4 engines. We will
approve your request only if you show
us that it does not affect your ability to
demonstrate compliance with the
applicable emission standards. This
generally requires that the combined
procedures would result in emission
measurements at least as high as those
that would be measured using the
procedures specified in this part.
Alternatively, you may demonstrate that
the combined effects of the procedures
is small relative to your compliance
margin (the degree to which your
engines are below the applicable
standards).
(2) You may ask to comply with the
administrative requirements of 40 CFR
parts 1042 and 1068 instead of the
equivalent requirements of this part.
Subpart B—[Amended]
33. Section 94.108 is amended by
adding paragraph (a)(4) and revising
paragraph (d) to read as follows:
■
§ 94.108
Test fuels.
(a) * * *
(4) Manufacturers may perform testing
using the low-sulfur diesel test fuel or
the ultra low-sulfur diesel test fuel
specified in 40 CFR part 1065.
*
*
*
*
*
(d) Correction for sulfur—(1) High
sulfur fuel. (i) Particulate emission
measurements from Category 1 or
Category 2 engines without exhaust
aftertreatment obtained using a diesel
fuel containing more than 0.40 weight
percent sulfur may be adjusted to a
sulfur content of 0.40 weight percent.
(ii) Adjustments to the particulate
measurement for using high sulfur fuel
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Fmt 4701
Sfmt 4700
shall be made using the following
equation:
PMadj=PM¥[BSFC × 0.0917 × (FSF0.0040)]
Where:
PMadj=adjusted measured PM level [g/kW-hr]
PM=measured weighted PM level [g/kW-hr]
BSFC=measured brake specific fuel
consumption [g/kW-hr]
FSF=fuel sulfur weight fraction
(2) Low sulfur fuel. (i) Particulate
emission measurements from Category 1
or Category 2 engines without exhaust
aftertreatment obtained using diesel fuel
containing less than 0.03 weight percent
sulfur shall be adjusted to a sulfur
content of 0.20 weight percent.
(ii) Adjustments to the particulate
measurement for using ultra low-sulfur
fuel shall be made using the following
equation:
PMadj=PM+[BSFC × 0.0917 × (0.0020FSF)]
Where:
PMadj=adjusted measured PM level [g/kW-hr]
PM=measured weighted PM level [g/kW-hr]
BSFC=measured brake specific fuel
consumption [g/kW-hr]
FSF=fuel sulfur weight fraction
*
*
*
*
*
Subpart C—[Amended]
34. Section 94.208 is amended by
revising paragraph (a) to read as follows:
■
§ 94.208
Certification.
(a) If, after a review of the application
for certification, test reports and data
acquired from an engine or from a
development data engine, and any other
information required or obtained by
EPA, the Administrator determines that
the application is complete and that the
engine family meets the requirements of
the Act and this part, he/she will issue
a certificate of conformity with respect
to such engine family, except as
provided by paragraph (c)(3) of this
section. The certificate of conformity is
valid for each engine family starting
with the indicated effective date, but it
is not valid for any production after
December 31 of the model year for
which it is issued. The certificate of
conformity is valid upon such terms and
conditions as the Administrator deems
necessary or appropriate to ensure that
the production engines covered by the
certificate will meet the requirements of
the Act and of this part.
*
*
*
*
*
35. Section 94.209 is amended by
revising paragraph (a) introductory text
to read as follows:
■
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§ 94.209 Special provisions for postmanufacture marinizers and small-volume
manufacturers.
VIOLATION OF FEDERAL LAW SUBJECT
TO CIVIL PENALTY.
Subpart F—[Amended]
(c) Introducing into commerce a
vessel containing an engine exempted
under this section violates the
prohibitions in § 94.1103(a)(1) where
the vessel is not a lifeboat or rescue
boat, unless it is exempt under a
different provision. Similarly, using
such an engine or vessel as something
other than a lifeboat or rescue boat as
specified in paragraph (a) of this section
violates the prohibitions in
§ 94.1103(a)(1), unless it is exempt
under a different provision.
■ 38. A new part 1033 is added to
subchapter U of chapter I to read as
follows:
36. Section 94.501 is amended by
adding paragraph (c) to read as follows:
PART 1033—CONTROL OF EMISSIONS
FROM LOCOMOTIVES
§ 94.501
Subpart A—Overview and Applicability
Sec.
1033.1 Applicability.
1033.5 Exemptions and exclusions.
1033.10 Organization of this part.
1033.15 Other regulation parts that apply
for locomotives.
*
*
*
*
*
(a) Broader engine families. Instead of
the requirements of § 94.204, an engine
family may consist of any or all of a
manufacturer’s engines within a given
category. This does not change any of
the requirements of this part for
showing that an engine family meets
emission standards. To be eligible to use
the provisions of this paragraph (a), the
manufacturer must demonstrate one of
the following:
*
*
*
*
*
■
Applicability.
*
*
*
*
*
(c) Manufacturers may comply with
the provisions of 40 CFR part 1042,
subpart D, instead of the provisions of
this subpart F.
Subpart J—[Amended]
37. A new § 94.914 is added to read
as follows:
■
§ 94.914
Emergency vessel exemption.
dwashington3 on PROD1PC69 with RULES
(a) Except as specified in paragraph
(c) of this section, the prohibitions in
§ 94.1103(a)(1) do not apply to a new
engine that is subject to Tier 2 standards
according to the following provisions:
(1) The engine must be intended for
installation in a lifeboat or a rescue boat
as specified in 40 CFR 1042.625(a)(1)(i)
or (ii).
(2) This exemption is available from
the initial effective date for the Tier 2
standards until the engine model (or an
engine of comparable size, weight, and
performance) has been certified as
complying with the Tier 2 standards
and Coast Guard requirements. For
example, this exemption would apply
for new engine models that have not yet
been certified to the Tier 2 standards.
(3) The engine must meet the Tier 1
emission standards specified in § 94.8.
(b) If you introduce an engine into
U.S. commerce under this section, you
must meet the labeling requirements in
§ 94.212, but add the following
statement instead of the compliance
statement in § 94.212(b)(6):
THIS ENGINE DOES NOT COMPLY WITH
CURRENT U.S. EPA EMISSION
STANDARDS UNDER 40 CFR 94.914 AND IS
FOR USE SOLELY IN LIFEBOATS OR
RESCUE BOATS (COAST GUARD
APPROVAL SERIES 160.135 OR 160.156).
INSTALLATION OR USE OF THIS ENGINE
IN ANY OTHER APPLICATION MAY BE A
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Subpart B—Emission Standards and
Related Requirements
1033.101 Exhaust emission standards.
1033.102 Transition to the standards of this
part.
1033.110 Emission diagnostics—general
requirements.
1033.112 Emission diagnostics for SCR
systems.
1033.115 Other requirements.
1033.120 Emission-related warranty
requirements.
1033.125 Maintenance instructions.
1033.130 Instructions for engine
remanufacturing or engine installation.
1033.135 Labeling.
1033.140 Rated power.
1033.150 Interim provisions.
Subpart C—Certifying Engine Families
1033.201 General requirements for
obtaining a certificate of conformity.
1033.205 Applying for a certificate of
conformity.
1033.210 Preliminary approval.
1033.220 Amending maintenance
instructions.
1033.225 Amending applications for
certification.
1033.230 Grouping locomotives into engine
families.
1033.235 Emission testing required for
certification.
1033.240 Demonstrating compliance with
exhaust emission standards.
1033.245 Deterioration factors.
1033.250 Reporting and recordkeeping.
1033.255 EPA decisions.
Subpart D—Manufacturer and
Remanufacturer Production Line Testing
and Audit Programs
1033.301 Applicability.
1033.305 General requirements.
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1033.310 Sample selection for testing.
1033.315 Test procedures.
1033.320 Calculation and reporting of test
results.
1033.325 Maintenance of records; submittal
of information.
1033.330 Compliance criteria for
production line testing.
1033.335 Remanufactured locomotives:
installation audit requirements.
1033.340 Suspension and revocation of
certificates of conformity.
Subpart E—In-use Testing
1033.401 Applicability.
1033.405 General provisions.
1033.410 In-use test procedure.
1033.415 General testing requirements.
1033.420 Maintenance, procurement and
testing of in-use locomotives.
1033.425 In-use test program reporting
requirements.
Subpart F—Test Procedures
1033.501 General provisions.
1033.505 Ambient conditions.
1033.510 Auxiliary power units.
1033.515 Discrete-mode steady-state
emission tests of locomotives and
locomotive engines.
1033.520 Alternative ramped modal cycles.
1033.525 Smoke testing.
1033.530 Duty cycles and calculations.
1033.535 Adjusting emission levels to
account for infrequently regenerating
aftertreatment devices.
Subpart G—Special Compliance Provisions
1033.601 General compliance provisions.
1033.610 Small railroad provisions.
1033.615 Voluntarily subjecting
locomotives to the standards of this part.
1033.620 Hardship provisions for
manufacturers and remanufacturers.
1033.625 Special certification provisions
for non-locomotive-specific engines.
1033.630 Staged-assembly and delegated
assembly exemptions.
1033.640 Provisions for repowered and
refurbished locomotives.
1033.645 Non-OEM component
certification program.
1033.650 Incidental use exemption for
Canadian and Mexican locomotives.
1033.655 Special provisions for certain Tier
0/Tier 1 locomotives.
Subpart H—Averaging, Banking, and
Trading for Certification
1033.701 General provisions.
1033.705 Calculating emission credits.
1033.710 Averaging emission credits.
1033.715 Banking emission credits.
1033.720 Trading emission credits.
1033.722 Transferring emission credits.
1033.725 Requirements for your application
for certification.
1033.730 ABT reports.
1033.735 Required records.
1033.740 Credit restrictions.
1033.745 Compliance with the provisions
of this subpart.
1033.750 Changing a locomotive’s FEL at
remanufacture.
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Subpart I—Requirements for Owners and
Operators
1033.801 Applicability.
1033.805 Remanufacturing requirements.
1033.810 In-use testing program.
1033.815 Maintenance, operation, and
repair.
1033.820 In-use locomotives.
1033.825 Refueling requirements.
Subpart J—Definitions and Other Reference
Information
1033.901 Definitions.
1033.905 Symbols, acronyms, and
abbreviations.
1033.915 Confidential information.
1033.920 How to request a hearing.
Authority: 42 U.S.C. 7401–7671q.
Subpart A—Overview and Applicability
dwashington3 on PROD1PC69 with RULES
§ 1033.1
Applicability.
The regulations in this part 1033
apply for all new locomotives and all
locomotives containing a new
locomotive engine, except as provided
in § 1033.5.
(a) Standards begin to apply each time
a locomotive or locomotive engine is
originally manufactured or otherwise
becomes new (defined in § 1033.901).
The requirements of this part continue
to apply as specified after locomotives
cease to be new.
(b) Standards apply to the locomotive.
However, in certain cases, the
manufacturer/remanufacturer is allowed
to test a locomotive engine instead of a
complete locomotive, such as for
certification. Also, you are not required
to complete assembly of a locomotive to
obtain a certificate of conformity for it,
provided you meet the definition of
‘‘manufacturer’’ or ‘‘remanufacturer’’ (as
applicable) in § 1033.901. For example,
an engine manufacturer may obtain a
certificate for locomotives which it does
not manufacture, if the locomotives use
its engines.
(c) Standards apply based on the year
in which the locomotive was originally
manufactured. The date of original
manufacture is generally the date on
which assembly is completed for the
first time. For example, all locomotives
originally manufactured in calendar
years 2002, 2003, and 2004 are subject
to the Tier 1 emission standards for
their entire service lives.
(d) The following provisions apply
when there are multiple persons
meeting the definition of manufacturer
or remanufacturer in § 1033.901:
(1) Each person meeting the definition
of manufacturer must comply with the
requirements of this part that apply to
manufacturers; and each person meeting
the definition of remanufacturer must
comply with the requirements of this
part that apply to remanufacturers.
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However, if one person complies with a
specific requirement for a given
locomotive, then all manufacturers/
remanufacturers are deemed to have
complied with that specific
requirement.
(2) We will apply the requirements of
subparts C, D, and E of this part to the
manufacturer/remanufacturer that
obtains the certificate of conformity for
the locomotive. Other manufacturers
and remanufacturers are required to
comply with the requirements of
subparts C, D, and E of this part only
when notified by us. In our notification,
we will specify a reasonable time period
in which you need to comply with the
requirements identified in the notice.
See § 1033.601 for the applicability of
40 CFR part 1068 to these other
manufacturers and remanufacturers.
(3) For example, we may require a
railroad that installs certified kits but
does not hold the certificate to perform
production line auditing of the
locomotives that it remanufactures.
However, if we did, we would allow the
railroad a reasonable amount of time to
develop the ability to perform such
auditing.
(e) The provisions of this part apply
as specified for locomotives
manufactured or remanufactured on or
after July 7, 2008. See § 1033.102 to
determine whether the standards of this
part or the standards of 40 CFR part 92
apply for model years 2008 through
2012. For example, for a locomotive that
was originally manufactured in 2007
and remanufactured on April 10, 2014,
the provisions of this part begin to apply
on April 10, 2014.
§ 1033.5
Exemptions and exclusions.
(a) Subpart G of this part exempts
certain locomotives from the standards
of this part.
(b) The definition of ‘‘locomotive’’ in
§ 1033.901 excludes certain vehicles. In
general, the engines used in such
excluded equipment are subject to
standards under other regulatory parts.
For example, see 40 CFR part 1039 for
requirements that apply to diesel
engines used in equipment excluded
from the definition of ‘‘locomotive’’ in
§ 1033.901. The following locomotives
are also excluded from the provisions of
this part 1033:
(1) Historic locomotives powered by
steam engines. For a locomotive that
was originally manufactured after
January 1, 1973 to be excluded under
this paragraph (b)(1), it may not use any
internal combustion engines and must
be used only for historical purposes
such as at a museum or similar public
attraction.
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(2) Locomotives powered only by an
external source of electricity.
(c) The requirements and prohibitions
of this part apply only for locomotives
that have become ‘‘new’’ (as defined in
§ 1033.901) on or after July 7, 2008.
(d) The provisions of this part do not
apply for any auxiliary engine that only
provides hotel power. In general, these
engines are subject to the provisions of
40 CFR part 1039. However, depending
on the engine cycle, model year and
power rating, the engines may be subject
to other regulatory parts instead.
(e) Manufacturers and owners of
locomotives that operate only on nonstandard gauge rails may ask us to
exclude such locomotives from this part
by excluding them from the definition
of ‘‘locomotive’’.
§ 1033.10
Organization of this part.
The regulations in this part 1033
contain provisions that affect
locomotive manufacturers,
remanufacturers, and others. However,
the requirements of this part are
generally addressed to the locomotive
manufacturer/remanufacturer. The term
‘‘you’’ generally means the
manufacturer/remanufacturer, as
defined in § 1033.901. This part 1033 is
divided into the following subparts:
(a) Subpart A of this part defines the
applicability of part 1033 and gives an
overview of regulatory requirements.
(b) Subpart B of this part describes the
emission standards and other
requirements that must be met to certify
locomotives under this part. Note that
§ 1033.150 discusses certain interim
requirements and compliance
provisions that apply only for a limited
time.
(c) Subpart C of this part describes
how to apply for a certificate of
conformity.
(d) Subpart D of this part describes
general provisions for testing and
auditing production locomotives.
(e) Subpart E of this part describes
general provisions for testing in-use
locomotives.
(f) Subpart F of this part and 40 CFR
part 1065 describe how to test
locomotives and engines.
(g) Subpart G of this part and 40 CFR
part 1068 describe requirements,
prohibitions, exemptions, and other
provisions that apply to locomotive
manufacturer/remanufacturers, owners,
operators, and all others.
(h) Subpart H of this part describes
how you may generate and use emission
credits to certify your locomotives.
(i) Subpart I of this part describes
provisions for locomotive owners and
operators.
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(j) Subpart J of this part contains
definitions and other reference
information.
§ 1033.15 Other regulation parts that apply
for locomotives.
(a) Part 1065 of this chapter describes
procedures and equipment
specifications for testing engines.
Subpart F of this part 1033 describes
how to apply the provisions of part 1065
of this chapter to test locomotives to
determine whether they meet the
emission standards in this part.
(b) The requirements and prohibitions
of part 1068 of this chapter apply to
everyone, including anyone who
manufactures, remanufactures, imports,
maintains, owns, or operates any of the
locomotives subject to this part 1033.
See § 1033.601 to determine how to
apply the part 1068 regulations for
locomotives. Part 1068 of this chapter
describes general provisions, including
the following areas:
(1) Prohibited acts and penalties for
locomotive manufacturer/
remanufacturers and others.
(2) Exclusions and exemptions for
certain locomotives.
(3) Importing locomotives.
(4) Selective enforcement audits of
your production.
(5) Defect reporting and recall.
(6) Procedures for hearings.
(c) Other parts of this chapter apply
if referenced in this part.
Subpart B—Emission Standards and
Related Requirements
§ 1033.101
Exhaust emission standards.
See §§ 1033.102 and 1033.150 to
determine how the emission standards
of this section apply before 2023.
(a) Emission standards for line-haul
locomotives. Exhaust emissions from
your new locomotives may not exceed
the applicable emission standards in
Table 1 to this section during the useful
life of the locomotive. (Note: § 1033.901
defines locomotives to be ‘‘new’’ when
originally manufactured and when
remanufactured.) Measure emissions
using the applicable test procedures
described in subpart F of this part.
TABLE 1 TO § 1033.101.—LINE-HAUL LOCOMOTIVE EMISSION STANDARDS
Standards (g/bhp-hr)
Year of original manufacture
Tier of standards
NOX
1973–1992 a ..............................................
1993 a–2004 ..............................................
2005–2011 ................................................
2012–2014 ................................................
2015 or later ..............................................
Tier
Tier
Tier
Tier
Tier
0b
1b
2b
3c
4d
......................................................
......................................................
......................................................
......................................................
......................................................
PM
8.0
7.4
5.5
5.5
1.3
HC
0.22
0.22
e 0.10
0.10
0.03
CO
1.00
0.55
0.30
0.30
0.14
5.0
2.2
1.5
1.5
1.5
a Locomotive models that were originally manufactured in model years 1993 through 2001, but that were not originally equipped with a separate coolant system for intake air are subject to the Tier 0 rather than the Tier 1 standards.
b Line-haul locomotives subject to the Tier 0 through Tier 2 emission standards must also meet switch standards of the same tier.
c Tier 3 line-haul locomotives must also meet Tier 2 switch standards.
d Manufacturers may elect to meet a combined NO +HC standard of 1.4 g/bhp-hr instead of the otherwise applicable Tier 4 NO
X
X and HC
standards, as described in paragraph (j) of this section.
e The PM standard for newly remanufactured Tier 2 line-haul locomotives is 0.20 g/bhp-hr until January 1, 2013, except as specified in
§ 1033.150(a).
(b) Emission standards for switch
locomotives. Exhaust emissions from
your new locomotives may not exceed
the applicable emission standards in
Table 2 to this section during the useful
life of the locomotive. (Note: § 1033.901
defines locomotives to be ‘‘new’’ when
originally manufactured and when
remanufactured.) Measure emissions
using the applicable test procedures
described in subpart F of this part.
TABLE 2 TO § 1033.101.—SWITCH LOCOMOTIVE EMISSION STANDARDS
Standards (g/bhp-hr)
Year of original manufacture
Tier of standards
NOX
1973–2001 ................................................
2002–2004 ................................................
2005–2010 ................................................
2011–2014 ................................................
2015 or later ..............................................
Tier
Tier
Tier
Tier
Tier
0 ........................................................
1 a ......................................................
2 a ......................................................
3 ........................................................
4 ........................................................
PM
11.8
11.0
8.1
5.0
c 1.3
HC
0.26
0.26
b 0.13
0.10
0.03
2.10
1.20
0.60
0.60
c 0.14
CO
8.0
2.5
2.4
2.4
2.4
a Switch
locomotives subject to the Tier 1 through Tier 2 emission standards must also meet line-haul standards of the same tier.
PM standard for new Tier 2 switch locomotives is 0.24 g/bhp-hr until January 1, 2013, except as specified in § 1033.150(a).
may elect to meet a combined NOX+HC standard of 1.3 g/bhp-hr instead of the otherwise applicable Tier 4 NOX and HC
standards, as described in paragraph (j) of this section.
b The
c Manufacturers
dwashington3 on PROD1PC69 with RULES
(c) Smoke standards. The smoke
opacity standards specified in Table 3 to
this section apply only for locomotives
certified to one or more PM standards or
FELs greater than 0.05 g/bhp-hr. Smoke
emissions, when measured in
accordance with the provisions of
Subpart F of this part, shall not exceed
these standards.
TABLE 3 TO § 1033.101.—SMOKE STANDARDS FOR LOCOMOTIVES (PERCENT OPACITY)
Steady-state
Tier 0 ............................................................................................................................................
Tier 1 ............................................................................................................................................
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TABLE 3 TO § 1033.101.—SMOKE STANDARDS FOR LOCOMOTIVES (PERCENT OPACITY)—Continued
Steady-state
Tier 2 and later ............................................................................................................................
(d) Averaging, banking, and trading.
You may generate or use emission
credits under the averaging, banking,
and trading (ABT) program as described
in subpart H of this part to comply with
the NOX and/or PM standards of this
part. You may also use ABT to comply
with the Tier 4 HC standards of this part
as described in paragraph (j) of this
section. Generating or using emission
credits requires that you specify a
family emission limit (FEL) for each
pollutant you include in the ABT
program for each engine family. These
FELs serve as the emission standards for
the engine family with respect to all
required testing instead of the standards
specified in paragraphs (a) and (b) of
this section. No FEL may be higher than
the previously applicable Tier of
standards. For example, no FEL for a
Tier 1 locomotive may be higher than
the Tier 0 standard.
(e) Notch standards. (1) Exhaust
emissions from locomotives may not
exceed the notch standards specified in
paragraph (e)(2) of this section, except
as allowed in paragraph (e)(3) of this
section, when measured using any test
procedures under any test conditions.
(2) Except as specified in paragraph
(e)(5) of this section, calculate the
applicable notch standards for each
pollutant for each notch from the
certified notch emission rate as follows:
Notch standard = (Ei) × (1.1 + (1—ELHi/
std))
dwashington3 on PROD1PC69 with RULES
Where:
Ei = The deteriorated brake-specific emission
rate (for pollutant i) for the notch (i.e.,
the brake-specific emission rate
calculated under subpart F of this part,
adjusted by the deterioration factor in
the application for certification); where i
is NOX, HC, CO or PM.
ELHi = The deteriorated line-haul dutycycle weighted brake-specific emission
rate for pollutant i, as reported in the
application for certification, except as
specified in paragraph (e)(6) of this
section.
std = The applicable line-haul duty-cycle
standard/FEL, except as specified in
paragraph (e)(6) of this section.
(3) Exhaust emissions that exceed the
notch standards specified in paragraph
(e)(2) of this section are allowed only if
one of the following is true:
(i) The same emission controls are
applied during the test conditions
causing the noncompliance as were
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applied during certification test
conditions (and to the same degree).
(ii) The exceedance result from a
design feature that was described
(including its effect on emissions) in the
approved application for certification,
and is:
(A) Necessary for safety;
(B) Addresses infrequent regeneration
of an aftertreatment device; or
(C) Otherwise allowed by this part.
(4) Since you are only required to test
your locomotive at the highest emitting
dynamic brake point, the notch caps
that you calculate for the dynamic brake
point that you test also apply for other
dynamic brake points.
(5) No PM notch caps apply for
locomotives certified to a PM standard
or FEL of 0.05 g/bhp-hr or lower.
(6) For switch locomotives that are
not subject to line-haul standards, ELHi
equals the deteriorated switch dutycycle weighted brake-specific emission
rate for pollutant i and std is the
applicable switch cycle standard/FEL.
(f) Fuels. The exhaust emission
standards in this section apply for
locomotives using the fuel type on
which the locomotives in the engine
family are designed to operate.
(1) You must meet the numerical
emission standards for HC in this
section based on the following types of
hydrocarbon emissions for locomotives
powered by the following fuels:
(i) Alcohol-fueled locomotives: THCE
emissions for Tier 3 and earlier
locomotives and NMHCE for Tier 4.
(ii) Gaseous-fueled locomotives:
NMHC emissions.
(iii) Diesel-fueled and other
locomotives: THC emissions for Tier 3
and earlier locomotives and NMHC for
Tier 4. Note that manufacturers/
remanufacturers may choose to not
measure NMHC and assume that NMHC
is equal to THC multiplied by 0.98 for
diesel-fueled locomotives.
(2) You must certify your dieselfueled locomotives to use the applicable
grades of diesel fuel as follows:
(i) Certify your Tier 4 and later dieselfueled locomotives for operation with
only Ultra Low Sulfur Diesel (ULSD)
fuel. Use ULSD as the test fuel for these
locomotives.
(ii) Certify your Tier 3 and earlier
diesel-fueled locomotives for operation
with only ULSD fuel if they include
sulfur-sensitive technology and you
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40
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50
demonstrate compliance using a ULSD
test fuel.
(iii) Certify your Tier 3 and earlier
diesel-fueled locomotives for operation
with either ULSD fuel or Low Sulfur
Diesel (LSD) fuel if they do not include
sulfur-sensitive technology or if you
demonstrate compliance using an LSD
test fuel (including commercial LSD
fuel).
(iv) For Tier 1 and earlier dieselfueled locomotives, if you demonstrate
compliance using a ULSD test fuel, you
must adjust the measured PM emissions
upward by 0.01 g/bhp-hr to make them
equivalent to tests with LSD. We will
not apply this adjustment for our
testing.
(g) Useful life. The emission standards
and requirements in this subpart apply
to the emissions from new locomotives
for their useful life. The useful life is
generally specified as MW-hrs and
years, and ends when either of the
values (MW-hrs or years) is exceeded or
the locomotive is remanufactured.
(1) The minimum useful life in terms
of MW-hrs is equal to the product of the
rated horsepower multiplied by 7.50.
The minimum useful life in terms of
years is ten years. For locomotives
originally manufactured before January
1, 2000 and not equipped with MW-hr
meters, the minimum useful life is equal
to 750,000 miles or ten years, whichever
is reached first. See (1033.140 for
provisions related to rated power.
(2) You must specify a longer useful
life if the locomotive or locomotive
engine is designed to last longer than
the applicable minimum useful life.
Recommending a time to remanufacture
that is longer than the minimum useful
life is one indicator of a longer design
life.
(3) Manufacturers/remanufacturers of
locomotives with non-locomotivespecific engines (as defined in
(1033.901) may ask us (before
certification) to allow a shorter useful
life for an engine family containing only
non-locomotive-specific engines. We
may approve a shorter useful life, in
MW-hrs of locomotive operation but not
in years, if we determine that these
locomotives will rarely operate longer
than the shorter useful life. If engines
identical to those in the engine family
have already been produced and are in
use, your demonstration must include
documentation from such in-use
engines. In other cases, your
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demonstration must include an
engineering analysis of information
equivalent to such in-use data, such as
data from research engines or similar
engine models that are already in
production. Your demonstration must
also include any overhaul interval that
you recommend, any mechanical
warranty that you offer for the engine or
its components, and any relevant
customer design specifications. Your
demonstration may include any other
relevant information.
(4) Remanufacturers of locomotive or
locomotive engine configurations that
have been previously certified under
paragraph (g)(3) of this section to a
useful life that is shorter than the value
specified in paragraph (g)(1) of this
section may certify to that same shorter
useful life value without request.
(5) In unusual circumstances, you
may ask us to allow you to certify some
locomotives in your engine family to a
partial useful life. This allowance is
limited to cases in which some or all of
the locomotive(s power assemblies have
been operated previously such that the
locomotive will need to be
remanufactured prior to the end of the
otherwise applicable useful life. Unless
we specify otherwise, define the partial
useful life based on the total MW-hrs
since the last remanufacture to be
consistent with other locomotives in the
family. For example, this may apply for
a previously uncertified locomotive that
becomes ‘‘new’’ when it is imported, but
that was remanufactured two years
earlier (representing 25 percent of the
normal useful life period). If such a
locomotive could be brought into
compliance with the applicable
standards without being
remanufactured, you may ask to include
it in your engine family for the
remaining 75 percent of its useful life
period.
(h) Applicability for testing. The
emission standards in this subpart apply
to all testing, including certification
testing, production-line testing, and inuse testing.
(i) Alternate CO standards.
Manufacturers/remanufacturers may
certify Tier 0, Tier 1, or Tier 2
locomotives to an alternate CO emission
standard of 10.0 g/bhp-hr instead of the
otherwise applicable CO standard if
they also certify those locomotives to
alternate PM standards less than or
equal to one-half of the otherwise
applicable PM standard. For example, a
manufacturer certifying Tier 1
locomotives to a 0.11 g/bhp-hr PM
standard may certify those locomotives
to the alternate CO standard of 10.0
g/bhp-hr.
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(j) Alternate NOX+HC standards for
Tier 4. Manufacturers/remanufacturers
may use credits accumulated through
the ABT program to certify Tier 4
locomotives to an alternate NOX+HC
emission standard of 1.4 g/bhp-hr
(instead of the otherwise applicable
NOX and NMHC standards). You may
use NOX credits to show compliance
with this standard by certifying your
family to a NOX+HC FEL. Calculate the
NOX credits needed as specified in
subpart H of this part using the
NOX+HC emission standard and FEL in
the calculation instead of the otherwise
applicable NOX standard and FEL. You
may not generate credits relative to the
alternate standard or certify to the
standard without using credits.
(k) Upgrading. Upgraded locomotives
that were originally manufactured prior
to January 1, 1973 are subject to the Tier
0 standards. (See the definition of
upgrade in § 1033.901.)
(l) Other optional standard
provisions. Locomotives may be
certified to a higher tier of standards
than would otherwise be required. Tier
0 switch locomotives may be certified to
both the line-haul and switch cycle
standards. In both cases, once the
locomotives become subject to the
additional standards, they remain
subject to those standards for the
remainder of their service lives.
§ 1033.102
this part.
Transition to the standards of
(a) Except as specified in
§ 1033.150(a), the Tier 0 and Tier 1
standards of § 1033.101 apply for new
locomotives beginning January 1, 2010,
except as specified in § 1033.150(a). The
Tier 0 and Tier 1 standards of 40 CFR
part 92 apply for earlier model years.
(b) Except as specified in
§ 1033.150(a), the Tier 2 standards of
§ 1033.101 apply for new locomotives
beginning January 1, 2013. The Tier 2
standards of 40 CFR part 92 apply for
earlier model years.
(c) The Tier 3 and Tier 4 standards of
§ 1033.101 apply for the model years
specified in that section.
§ 1033.110 Emission diagnostics—general
requirements.
The provisions of this section apply if
you equip your locomotives with a
diagnostic system that will detect
significant malfunctions in their
emission-control systems and you
choose to base your emission-related
maintenance instructions on such
diagnostics. See § 1033.420 for
information about how to select and
maintain diagnostic-equipped
locomotives for in-use testing. Notify
the owner/operator that the presence of
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this diagnostic system affects their
maintenance obligations under
§ 1033.815. Except as specified in
§ 1033.112, this section does not apply
for diagnostics that you do not include
in your emission-related maintenance
instructions. The provisions of this
section address diagnostic systems
based on malfunction-indicator lights
(MILs). You may ask to use other
indicators instead of MILs.
(a) The MIL must be readily visible to
the operator. When the MIL goes on, it
must display ‘‘Check Emission
Controls’’ or a similar message that we
approve. You may use sound in
addition to the light signal.
(b) To ensure that owner/operators
consider MIL illumination seriously,
you may not illuminate it for
malfunctions that would not otherwise
require maintenance. This section does
not limit your ability to display other
indicator lights or messages, as long as
they are clearly distinguishable from
MILs affecting the owner/operator’s
maintenance obligations under
§ 1033.815.
(c) Control when the MIL can go out.
If the MIL goes on to show a
malfunction, it must remain on during
all later engine operation until servicing
corrects the malfunction. If the engine is
not serviced, but the malfunction does
not recur during the next 24 hours, the
MIL may stay off during later engine
operation.
(d) Record and store in computer
memory any diagnostic trouble codes
showing a malfunction that should
illuminate the MIL. The stored codes
must identify the malfunctioning system
or component as uniquely as possible.
Make these codes available through the
data link connector as described in
paragraph (e) of this section. You may
store codes for conditions that do not
turn on the MIL. The system must store
a separate code to show when the
diagnostic system is disabled (from
malfunction or tampering). Provide
instructions to the owner/operator
regarding how to interpret malfunction
codes.
(e) Make data, access codes, and
devices accessible. Make all required
data accessible to us without any access
codes or devices that only you can
supply. Ensure that anyone servicing
your locomotive can read and
understand the diagnostic trouble codes
stored in the onboard computer with
generic tools and information.
(f) Follow standard references for
formats, codes, and connections.
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§ 1033.112
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Emission diagnostics for SCR
Engines equipped with SCR systems
using separate reductant tanks must also
meet the requirements of this section in
addition to the requirements of
§ 1033.110. This section does not apply
for SCR systems using the engine’s fuel
as the reductant.
(a) The diagnostic system must
monitor reductant quality and tank
levels and alert operators to the need to
refill the reductant tank before it is
empty, or to replace the reductant if it
does not meet your concentration
specifications. Unless we approve other
alerts, use a malfunction-indicator light
(MIL) as specified in § 1033.110 and an
audible alarm. You do not need to
separately monitor reductant quality if
you include an exhaust NOX sensor (or
other sensor) that allows you to
determine inadequate reductant quality.
However, tank level must be monitored
in all cases.
(b) Your onboard computer must
record in nonvolatile computer memory
all incidents of engine operation with
inadequate reductant injection or
reductant quality. It must record the
total amount of operation without
adequate reductant. It may total the
operation by hours, work, or excess NOX
emissions.
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§ 1033.115
Other requirements.
Locomotives that are required to meet
the emission standards of this part must
meet the requirements of this section.
These requirements apply when the
locomotive is new (for freshly
manufactured or remanufactured
locomotives) and continue to apply
throughout the useful life.
(a) Crankcase emissions. Crankcase
emissions may not be discharged
directly into the ambient atmosphere
from any locomotive, except as follows:
(1) Locomotives may discharge
crankcase emissions to the ambient
atmosphere if the emissions are added
to the exhaust emissions (either
physically or mathematically) during all
emission testing. If you take advantage
of this exception, you must do both of
the following things:
(i) Manufacture the locomotives so
that all crankcase emissions can be
routed into the applicable sampling
systems specified in 40 CFR part 1065,
consistent with good engineering
judgment.
(ii) Account for deterioration in
crankcase emissions when determining
exhaust deterioration factors.
(2) For purposes of this paragraph (a),
crankcase emissions that are routed to
the exhaust upstream of exhaust
aftertreatment during all operation are
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not considered to be discharged directly
into the ambient atmosphere.
(b) Adjustable parameters.
Locomotives that have adjustable
parameters must meet all the
requirements of this part for any
adjustment in the approved adjustable
range. You must specify in your
application for certification the
adjustable range of each adjustable
parameter on a new locomotive or new
locomotive engine to:
(1) Ensure that safe locomotive
operating characteristics are available
within that range, as required by section
202(a)(4) of the Clean Air Act (42 U.S.C.
7521(a)(4)), taking into consideration
the production tolerances.
(2) Limit the physical range of
adjustability to the maximum extent
practicable to the range that is necessary
for proper operation of the locomotive
or locomotive engine.
(c) Prohibited controls. You may not
design or produce your locomotives
with emission control devices, systems,
or elements of design that cause or
contribute to an unreasonable risk to
public health, welfare, or safety while
operating. For example, this would
apply if the locomotive emits a noxious
or toxic substance it would otherwise
not emit that contributes to such an
unreasonable risk.
(d) Evaporative and refueling controls.
For locomotives fueled with a volatile
fuel you must design and produce them
to minimize evaporative emissions
during normal operation, including
periods when the engine is shut down.
You must also design and produce them
to minimize the escape of fuel vapors
during refueling. Hoses used to refuel
gaseous-fueled locomotives may not be
designed to be bled or vented to the
atmosphere under normal operating
conditions. No valves or pressure relief
vents may be used on gaseous-fueled
locomotives except as emergency safety
devices that do not operate at normal
system operating flows and pressures.
(e) Altitude requirements. All
locomotives must be designed to
include features that compensate for
changes in altitude so that the
locomotives will comply with the
applicable emission standards when
operated at any altitude less than:
(1) 7000 feet above sea level for linehaul locomotives.
(2) 5500 feet above sea level for
switch locomotives.
(f) Defeat devices. You may not equip
your locomotives with a defeat device.
A defeat device is an auxiliary emission
control device (AECD) that reduces the
effectiveness of emission controls under
conditions that the locomotive may
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reasonably be expected to encounter
during normal operation and use.
(1) This does not apply to AECDs you
identify in your certification application
if any of the following is true:
(i) The conditions of concern were
substantially included in the applicable
duty cycle test procedures described in
subpart F of this part.
(ii) You show your design is necessary
to prevent locomotive damage or
accidents.
(iii) The reduced effectiveness applies
only to starting the locomotive.
(iv) The locomotive emissions when
the AECD is functioning are at or below
the notch caps of § 1033.101.
(g) Idle controls. All new locomotives
must be equipped with automatic
engine stop/start as described in this
paragraph (g). All new locomotives must
be designed to allow the engine(s) to be
restarted at least six times per day
without causing engine damage that
would affect the expected interval
between remanufacturing. Note that it is
a violation of 40 CFR 1068.101(b)(1) to
circumvent the provisions of this
paragraph (g).
(1) Except as allowed by paragraph
(g)(2) of this section, the stop/start
systems must shut off the main
locomotive engine(s) after 30 minutes of
idling (or less).
(2) Stop/start systems may restart or
continue idling for the following
reasons:
(i) To prevent engine damage such as
to prevent the engine coolant from
freezing.
(ii) To maintain air pressure for brakes
or starter system, or to recharge the
locomotive battery.
(iii) To perform necessary
maintenance.
(iv) To otherwise comply with federal
regulations.
(4) You may ask to use alternate stop/
start systems that will achieve
equivalent idle control.
(5) See § 1033.201 for provisions that
allow you to obtain a separate certificate
for idle controls.
(6) It is not considered circumvention
to allow a locomotive to idle to heat or
cool the cab, provided such heating or
cooling is necessary.
(h) Power meters. Tier 1 and later
locomotives must be equipped with
MW-hr meters (or the equivalent)
consistent with the specifications of
§ 1033.140.
§ 1033.120 Emission-related warranty
requirements.
(a) General requirements.
Manufacturers/remanufacturers must
warrant to the ultimate purchaser and
each subsequent purchaser that the new
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locomotive, including all parts of its
emission control system, meets two
conditions:
(1) It is designed, built, and equipped
so it conforms at the time of sale to the
ultimate purchaser with the
requirements of this part.
(2) It is free from defects in materials
and workmanship that may keep it from
meeting these requirements.
(b) Warranty period. Except as
specified in this paragraph, the
minimum warranty period is one-third
of the useful life. Your emission-related
warranty must be valid for at least as
long as the minimum warranty periods
listed in this paragraph (b) in MW-hrs of
operation and years, whichever comes
first. You may offer an emission-related
warranty more generous than we
require. The emission-related warranty
for the locomotive may not be shorter
than any published warranty you offer
without charge for the locomotive.
Similarly, the emission-related warranty
for any component may not be shorter
than any published warranty you offer
without charge for that component. If
you provide an extended warranty to
individual owners for any components
covered in paragraph (c) of this section
for an additional charge, your emissionrelated warranty must cover those
components for those owners to the
same degree. If the locomotive does not
record MW-hrs, we base the warranty
periods in this paragraph (b) only on
years. The warranty period begins when
the locomotive is placed into service, or
back into service after remanufacture.
(c) Components covered. The
emission-related warranty covers all
components whose failure would
increase a locomotive’s emissions of any
pollutant. This includes components
listed in 40 CFR part 1068, Appendix I,
and components from any other system
you develop to control emissions. The
emission-related warranty covers the
components you sell even if another
company produces the component.
Your emission-related warranty does
not cover components whose failure
would not increase a locomotive’s
emissions of any pollutant. For
remanufactured locomotives, your
emission-related warranty does not
cover used parts that are not replaced
during the remanufacture.
(d) Limited applicability. You may
deny warranty claims under this section
if the operator caused the problem
through improper maintenance or use,
as described in 40 CFR 1068.115.
(e) Owners manual. Describe in the
owners manual the emission-related
warranty provisions from this section
that apply to the locomotive.
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§ 1033.125
Maintenance instructions.
Give the owner of each new
locomotive written instructions for
properly maintaining and using the
locomotive, including the emissioncontrol system. Include in the
instructions a notification that owners
and operators must comply with the
requirements of subpart I of this part
1033. The emission-related maintenance
instructions also apply to any service
accumulation on your emission-data
locomotives, as described in § 1033.245
and in 40 CFR part 1065. If you equip
your locomotives with a diagnostic
system that will detect significant
malfunctions in their emission-control
systems, specify the extent to which
your emission-related maintenance
instructions include such diagnostics.
§ 1033.130 Instructions for engine
remanufacturing or engine installation.
(a) If you do not complete assembly of
the new locomotive (such as selling a kit
that allows someone else to
remanufacture a locomotive under your
certificate), give the assembler
instructions for completing assembly
consistent with the requirements of this
part. Include all information necessary
to ensure that the locomotive will be
assembled in its certified configuration.
(b) Make sure these instructions have
the following information:
(1) Include the heading: ‘‘Emissionrelated assembly instructions’’.
(2) Describe any instructions
necessary to make sure the assembled
locomotive will operate according to
design specifications in your
application for certification.
(3) Describe how to properly label the
locomotive. This will generally include
instructions to remove and destroy the
previous Engine Emission Control
Information label.
(4) State one of the following as
applicable:
(i) ‘‘Failing to follow these
instructions when remanufacturing a
locomotive or locomotive engine
violates federal law (40 CFR
1068.105(b)), and may subject you to
fines or other penalties as described in
the Clean Air Act.’’.
(ii) ‘‘Failing to follow these
instructions when installing this
locomotive engine violates federal law
(40 CFR 1068.105(b)), and may subject
you to fines or other penalties as
described in the Clean Air Act.’’.
(c) You do not need installation
instructions for locomotives you
assemble.
(d) Provide instructions in writing or
in an equivalent format. For example,
you may post instructions on a publicly
available Web site for downloading or
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printing. If you do not provide the
instructions in writing, explain in your
application for certification how you
will ensure that each assembler is
informed of the assembly requirements.
(e) Your emission-related assembly
instructions may not include
specifications for parts unrelated to
emissions. For the basic mechanical
parts listed in this paragraph (e), you
may not specify a part manufacturer
unless we determine that such a
specification is necessary. You may
include design specifications for such
parts addressing the dimensions and
material constraints as necessary. You
may also specify a part number, as long
you make it clear that alternate part
suppliers may be used. This paragraph
(e) covers the following parts or other
parts we determine qualify as basic
mechanical parts:
(1) Intake and exhaust valves.
(2) Intake and exhaust valve retainers.
(3) Intake and exhaust valve springs.
(4) Intake and exhaust valve rotators.
(5) Oil coolers.
§ 1033.135
Labeling.
As described in this section, each
locomotive must have a label on the
locomotive and a separate label on the
engine. The label on the locomotive
stays on the locomotive throughout its
service life. It generally identifies the
original certification of the locomotive,
which is when it was originally
manufactured for Tier 1 and later
locomotives. The label on the engine is
replaced each time the locomotive is
remanufactured and identifies the most
recent certification.
(a) Serial numbers. At the point of
original manufacture, assign each
locomotive and each locomotive engine
a serial number or other unique
identification number and permanently
affix, engrave, or stamp the number on
the locomotive and engine in a legible
way.
(b) Locomotive labels. (1) Locomotive
labels meeting the specifications of
paragraph (b)(2) of this section must be
applied as follows:
(i) The manufacturer must apply a
locomotive label at the point of original
manufacture.
(ii) The remanufacturer must apply a
locomotive label at the point of original
remanufacture, unless the locomotive
was labeled by the original
manufacturer.
(iii) Any remanufacturer certifying a
locomotive to an FEL or standard
different from the previous FEL or
standard to which the locomotive was
previously certified must apply a
locomotive label.
(2) The locomotive label must meet all
of the following criteria:
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(i) The label must be permanent and
legible and affixed to the locomotive in
a position in which it will remain
readily visible. Attach it to a locomotive
chassis part necessary for normal
operation and not normally requiring
replacement during the service life of
the locomotive. You may not attach this
label to the engine or to any equipment
that is easily detached from the
locomotive. Attach the label so that it
cannot be removed without destroying
or defacing the label. For Tier 0
locomotives, the label may be made up
of more than one piece, as long as all
pieces are permanently attached to the
locomotive.
(ii) The label must be lettered in the
English language using a color that
contrasts with the background of the
label.
(iii) The label must include all the
following information:
(A) The label heading: ‘‘ORIGINAL
LOCOMOTIVE EMISSION CONTROL
INFORMATION.’’ Manufacturers/
remanufacturers may add a subheading
to distinguish this label from the engine
label described in paragraph (c) of this
section.
(B) Full corporate name and
trademark of the manufacturer (or
remanufacturer).
(C) The applicable engine family and
configuration identification. In the case
of locomotive labels applied by the
manufacturer at the point of original
manufacture, this will be the engine
family and configuration identification
of the certificate applicable to the
freshly manufactured locomotive. In the
case of locomotive labels applied by a
remanufacturer during remanufacture,
this will be the engine family and
configuration identification of the
certificate under which the
remanufacture is being performed.
(D) Date of original manufacture of the
locomotive, as defined in § 1033.901.
(E) The standards/FELs to which the
locomotive was certified and the
following statement: ‘‘THIS
LOCOMOTIVE MUST COMPLY WITH
THESE EMISSION LEVELS EACH TIME
THAT IT IS REMANUFACTURED,
EXCEPT AS ALLOWED BY 40 CFR
1033.750.’’.
(3) Label diesel-fueled locomotives
near the fuel inlet to identify the
allowable fuels, consistent with
§ 1033.101. For example, Tier 4
locomotives should be labeled ‘‘ULTRA
LOW SULFUR DIESEL FUEL ONLY’’.
You do not need to label Tier 3 and
earlier locomotives certified for use with
both LSD and ULSD.
(c) Engine labels. (1) For engines not
requiring aftertreatment devices, apply
engine labels meeting the specifications
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of paragraph (c)(2) of this section once
an engine has been assembled in its
certified configuration. For engines that
require aftertreatment devices, apply the
label after the engine has been fully
assembled, which may occur before
installing the aftertreatment devices.
These labels must be applied by:
(i) The manufacturer at the point of
original manufacture; and
(ii) The remanufacturer at the point of
each remanufacture (including the
original remanufacture and subsequent
remanufactures).
(2) The engine label must meet all of
the following criteria:
(i) The label must be durable
throughout the useful life of the engine,
be legible and affixed to the engine in
a position in which it will be readily
visible after installation of the engine in
the locomotive. Attach it to an engine
part necessary for normal operation and
not normally requiring replacement
during the useful life of the locomotive.
You may not attach this label to any
equipment that is easily detached from
the engine. Attach the label so it cannot
be removed without destroying or
defacing the label. The label may be
made up of more than one piece, as long
as all pieces are permanently attached to
the same engine part.
(ii) The label must be lettered in the
English language using a color that
contrasts with the background of the
label.
(iii) The label must include all the
following information:
(A) The label heading: ‘‘ENGINE
EMISSION CONTROL
INFORMATION.’’ Manufacturers/
remanufacturers may add a subheading
to distinguish this label from the
locomotive label described in paragraph
(b) of this section.
(B) Full corporate name and
trademark of the manufacturer/
remanufacturer.
(C) Engine family and configuration
identification as specified in the
certificate under which the locomotive
is being manufactured or
remanufactured.
(D) A prominent unconditional
statement of compliance with U.S.
Environmental Protection Agency
regulations which apply to locomotives,
as applicable:
(1) ‘‘This locomotive conforms to U.S.
EPA regulations applicable to Tier 0+
switch locomotives.’’
(2) ‘‘This locomotive conforms to U.S.
EPA regulations applicable to Tier 0+
line-haul locomotives.’’
(3) ‘‘This locomotive conforms to U.S.
EPA regulations applicable to Tier 1+
locomotives.’’
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(4) ‘‘This locomotive conforms to U.S.
EPA regulations applicable to Tier 2+
locomotives.’’
(5) ‘‘This locomotive conforms to U.S.
EPA regulations applicable to Tier 3
switch locomotives.’’
(6) ‘‘This locomotive conforms to U.S.
EPA regulations applicable to Tier 3
line-haul locomotives.’’
(7) ‘‘This locomotive conforms to U.S.
EPA regulations applicable to Tier 4
switch locomotives.’’
(8) ‘‘This locomotive conforms to U.S.
EPA regulations applicable to Tier 4
line-haul locomotives.’’
(E) The useful life of the locomotive.
(F) The standards/FELS to which the
locomotive was certified.
(iv) You may include other critical
operating instructions such as
specifications for adjustments or
reductant use for SCR systems.
(d) You may add information to the
emission control information label as
follows:
(1) You may identify other emission
standards that the engine/locomotive
meets or does not meet (such as
international standards). You may
include this information by adding it to
the statement we specify or by including
a separate statement.
(2) You may add other information to
ensure that the locomotive will be
properly maintained and used.
(3) You may add appropriate features
to prevent counterfeit labels. For
example, you may include the engine’s
unique identification number on the
label.
(e) You may ask us to approve
modified labeling requirements in this
part 1033 if you show that it is
necessary or appropriate. We will
approve your request if your alternate
label is consistent with the requirements
of this part.
§ 1033.140
Rated power.
This section describes how to
determine the rated power of a
locomotive for the purposes of this part.
(a) A locomotive configuration’s rated
power is the maximum brake power
point on the nominal power curve for
the locomotive configuration, as defined
in this section. See § 1033.901 for the
definition of brake power. Round the
power value to the nearest whole
horsepower. Generally, this will be the
brake power of the engine in notch 8.
(b) The nominal power curve of a
locomotive configuration is its
maximum available brake power at each
possible operator demand setpoint or
‘‘notch’’. See 40 CFR 1065.1001 for the
definition of operator demand. The
maximum available power at each
operator demand setpoint is based on
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your design and production
specifications for that locomotive. The
nominal power curve does not include
any operator demand setpoints that are
not achievable during in-use operation.
For example, for a locomotive with only
eight discrete operator demand
setpoints, or notches, the nominal
power curve would be a series of eight
power points versus notch, rather than
a continuous curve.
(c) The nominal power curve must be
within the range of the actual power
curves of production locomotives
considering normal production
variability. If after production begins it
is determined that your nominal power
curve does not represent production
locomotives, we may require you to
amend your application for certification
under § 1033.225.
(d) For the purpose of determining
useful life, you may need to use a rated
power based on power other than brake
power according to the provisions of
this paragraph (d). The useful life must
be based on the power measured by the
locomotive’s megawatt-hour meter. For
example, if your megawatt-hour meter
reads and records the electrical work
output of the alternator/generator rather
than the brake power of the engine, and
the power output of the alternator/
generator at notch 8 is 4000 horsepower,
calculate your useful life as 30,000
MW-hrs (7.5 × 4000).
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§ 1033.150
Interim provisions.
The provisions of this section apply
instead of other provisions of this part
for a limited time. This section
describes when these provisions apply.
(a) Early availability of Tier 0, Tier 1,
or Tier 2 systems. Except as specified in
paragraph (a)(2) of this section, for
model years 2008 and 2009, you may
remanufacture locomotives to meet the
applicable standards in 40 CFR part 92
only if no remanufacture system has
been certified to meet the standards of
this part and is available at a reasonable
cost at least 90 days prior to the
completion of the remanufacture as
specified in paragraph (a)(3) of this
section. This same provision continues
to apply after 2009, but only for Tier 2
locomotives. Note that remanufacturers
may certify remanufacturing systems
that will not be available at a reasonable
cost; however such certification does
not trigger the requirements of this
paragraph (a).
(1) For the purpose of this paragraph
(a), ‘‘available at a reasonable cost’’
means available for use where all of the
following are true:
(i) The total incremental cost to the
owner and operators of the locomotive
due to meeting the new standards
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(including initial hardware, increased
fuel consumption, and increased
maintenance costs) during the useful
life of the locomotive is less than
$250,000, adjusted as specified in
paragraph (a)(4)(i) of this section.
(ii) The initial incremental hardware
costs are reasonably related to the
technology included in the
remanufacturing system and are less
than $125,000, adjusted as specified in
paragraph (a)(4)(i) of this section.
(iii) The remanufactured locomotive
will have reliability throughout its
useful life that is similar to the
reliability the locomotive would have
had if it had been remanufactured
without the certified remanufacture
system.
(iv) The remanufacturer must
demonstrate at the time of certification
that the system meets the requirements
of this paragraph (a)(1).
(v) The system does not generate or
use emission credits.
(2) The number of locomotives that
each railroad must remanufacture under
this paragraph (a) is capped as follows:
(i) For the period October 3, 2008 to
December 31, 2008, the maximum
number of locomotives that a railroad
must remanufacture under this
paragraph (a) is 50 percent of the total
number of the railroad’s locomotives
that are remanufactured during this
period under this part or 40 CFR part
92. Include in the calculation both
locomotives you own and locomotives
you lease.
(ii) For the period January 1, 2009 to
December 31, 2009, the maximum
number of locomotives that a railroad
must remanufacture under this
paragraph (a) is 70 percent of the total
number of the railroad’s locomotives
that are remanufactured during this
period under this part or 40 CFR part
92. Include in the calculation both
locomotives you own and locomotives
you lease.
(3) Remanufacturers applying for
certificates under this paragraph (a) are
responsible to notify owner/operators
(and other customers as applicable) that
they have requested such certificates.
The notification should occur at the
same time that the remanufacturer
submits its application, and should
include a description of the
remanufacturing system, price, expected
incremental operating costs, and draft
copies of your installation and
maintenance instructions. The system is
considered to be available for a
customer 120 days after this
notification, or 90 days after the
certificate is issued, whichever is later.
Where we issue a certificate of
conformity under this part based on
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carryover data from an engine family
that we previously considered available
for the configuration, the system is
considered to be available when we
issue the certificate.
(4) Estimate costs as described in this
paragraph (a)(4).
(i) The cost limits described in
paragraph (a)(1) of this section are
specified in terms of 2007 dollars.
Adjust these values for future years
according to the following equation:
Actual Limit = (2007 Limit) ×
[ (0.6000)×(Commodity Index) +
(0.4000)×(Earnings Index) ]
Where:
2007 Limit = The value specified in
paragraph (a)(1) of this section ($250,000
or $125,000).
Commodity Index = The U.S. Bureau of
Labor Statistics Producer Price Index for
Industrial Commodities Less Fuel (Series
WPU03T15M05) for the month prior to
the date you submit your application
divided by 173.1.
Earnings Index = The U.S. Bureau of Labor
Statistics Estimated Average Hourly
Earnings of Production Workers for
Durable Manufacturing (Series
CES3100000008) for the month prior to
the date you submit your application
divided by 18.26.
(ii) Calculate all costs in current
dollars (for the month prior to the date
you submit your application). Calculate
fuel costs based on a fuel price adjusted
by the Association of American
Railroads’ monthly railroad fuel price
index (P), which is available at https://
www.aar.org/PubCommon/Documents/
AboutTheIndustry/Index_
MonthlyFuelPrices.pdf. (Use the value
for the column in which P equals 539.8
for November 2007.) Calculate a new
fuel price using the following equation:
Fuel Price = ($2.76 per gallon) ×
(P/539.8)
(b) Idle controls. A locomotive
equipped with an automatic engine
stop/start system that was originally
installed before January 1, 2008 and that
conforms to the requirements of
§ 1033.115(g) is deemed to be covered
by a certificate of conformity with
respect to the requirements of
§ 1033.115(g). Note that the provisions
of subpart C of this part also allow you
to apply for a conventional certificate of
conformity for such systems.
(c) Locomotive labels for transition to
new standards. This paragraph (c)
applies when you remanufacture a
locomotive that was previously certified
under 40 CFR part 92. You must remove
the old locomotive label and replace it
with the locomotive label specified in
§ 1033.135.
(d) Small manufacturer/
remanufacturer provisions. The
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production-line testing requirements
and in-use testing requirements of this
part do not apply until January 1, 2013
for manufacturers/remanufacturers that
qualify as small manufacturers under
§ 1033.901.
(e) Producing switch locomotives
using certified nonroad engines. You
may use the provisions of this paragraph
(e) to produce any number of freshly
manufactured or refurbished switch
locomotives in model years 2008
through 2017. Locomotives produced
under this paragraph (e) are exempt
from the standards and requirements of
this part and 40 CFR part 92 subject to
the following provisions:
(1) All of the engines on the switch
locomotive must be covered by a
certificate of conformity issued under 40
CFR part 89 or 1039 for model year 2008
or later. Engines over 750 hp certified to
the Tier 4 standards for non-generator
set engines are not eligible for this
allowance after 2014.
(2) You must reasonably project that
more of the engines will be sold and
used for non-locomotive use than for
use in locomotives.
(3) You may not generate or use
locomotive credits under this part for
these locomotives.
(4) Include the following statement on
a permanent locomotive label: ‘‘THIS
LOCOMOTIVE WAS CERTIFIED
UNDER 40 CFR 1033.150(e). THE
ENGINES USED IN THIS LOCOMOTIVE
ARE SUBJECT TO REQUIREMENTS OF
40 CFR PARTS 1039 (or 89) AND 1068.’’
(5) The rebuilding requirements of 40
CFR part 1068 apply when
remanufacturing engines used in these
locomotives.
(f) In-use compliance limits. For
purposes of determining compliance
other than for certification or
production-line testing, calculate the
applicable in-use compliance limits by
adjusting the applicable standards/FELs.
The PM adjustment applies only for
model year 2017 and earlier locomotives
and does not apply for locomotives with
a PM FEL higher than 0.03 g/bhp-hr.
The NOX adjustment applies only for
model year 2017 and earlier locomotives
and does not apply for locomotives with
a NOX FEL higher than 2.0 g/bhp-hr.
Add the applicable adjustments in
Tables 1 or 2 of this section (which
follow) to the otherwise applicable
standards (or FELs) and notch caps. You
must specify during certification which
add-ons, if any, will apply for your
locomotives.
TABLE 1 TO § 1033.150.—IN-USE ADJUSTMENTS FOR TIER 4 LOCOMOTIVES
In-use adjustments (g/bhp-hr)
For model year
2017 and earlier
Tier 4 NOX
standards
Fraction of useful life already used
For model year
2017 and earlier
Tier 4 PM standards
0.7
1.0
1.3
0.01
0.01
0.01
0 < MW-hrs ≤ 50% of UL ................................................................................................................................
50 < MW-hrs > 75% of UL ..............................................................................................................................
MW-hrs > 75% of UL .......................................................................................................................................
TABLE 2 TO § 1033.150.—OPTIONAL IN-USE ADJUSTMENTS FOR TIER 4 LOCOMOTIVES
In-use adjustments (g/bhp-hr)
For model year
2017 and earlier
Tier 4 NOX
standards
Fraction of useful life already used
For model year
2017 and earlier
Tier 4 PM standards
0.2
0.3
0.4
0.03
0.03
0.03
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0 < MW-hrs ≤ 50% of UL ................................................................................................................................
50 < MW-hrs ≤ 75% of UL ..............................................................................................................................
MW-hrs > 75% of UL .......................................................................................................................................
(g) Optional interim Tier 4
compliance provisions for NOX
emissions. For model years 2015
through 2022, manufacturers may
choose to certify some or all of their Tier
4 line-haul engine families according to
the optional compliance provisions of
this paragraph (g). The following
provisions apply to all locomotives in
those families:
(1) The provisions of this paragraph
(g) apply instead of the deterioration
factor requirements of §§ 1033.240 and
1033.245 for NOX emissions. You must
certify that the locomotives in the
engine family will conform to the
requirements of this paragraph (g) for
their full useful lives.
(2) The applicable NOX emission
standard for locomotives certified under
this paragraph (g) is:
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(i) 1.3 g/bhp-hr for locomotives that
have accumulated less than 50 hours of
operation.
(ii) 1.3 plus 0.6 g/bhp-hr for
locomotives that have accumulated 50
hours or more of operation.
(3) The engine family may not
generate NOX emission credits.
(4) The design certification provisions
of § 1033.240(c) do not apply for these
locomotives for the next remanufacture.
(5) Manufacturers must comply with
the production-line testing program in
subpart D of this part for these engine
families or the following optional
program:
(i) You are not required to test
locomotives in the family under subpart
D of this part if you comply with the
requirements of this paragraph (g)(5).
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(ii) Test the locomotives as specified
in subpart E of this part, with the
following exceptions:
(A) The minimum test sample size is
one percent of the number of
locomotives in the family or five,
whichever is less.
(B) The locomotives must be tested
after they have accumulated 50 hours or
more of operation but before they have
reached 50 percent of their useful life.
(iii) The standards in this part for
pollutants other than NOX apply as
specified for testing conducted under
this optional program.
(6) The engine family may use NOX
emission credits to comply with this
paragraph (g). However, a 1.5 g/bhp-hr
NOX FEL cap applies for engine families
certified under this paragraph (g). The
applicable standard for locomotives that
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have accumulated 50 hours or more of
operation is the FEL plus 0.6 g/bhp-hr.
(7) The in-use NOX add-ons specified
in paragraph (f) of this section do not
apply for these locomotives.
(8) All other provisions of this part
apply to such locomotives, except as
specified otherwise in this paragraph
(g).
(h) Test procedures. You are generally
required to use the test procedures
specified in subpart F of this part
(including the applicable test
procedures in 40 CFR part 1065). As
specified in this paragraph (h), you may
use a combination of the test procedures
specified in this part and the test
procedures specified in 40 CFR part 92
prior to January 1, 2015. After this date,
you must use only the test procedures
specified in this part.
(1) Prior to January 1, 2015, you may
ask to use some or all of the procedures
specified in 40 CFR part 92 for
locomotives certified under this part
1033.
(2) If you ask to rely on a combination
of procedures under this paragraph (h),
we will approve your request only if
you show us that it does not affect your
ability to demonstrate compliance with
the applicable emission standards.
Generally this requires that the
combined procedures would result in
emission measurements at least as high
as those that would be measured using
the procedures specified in this part.
Alternatively, you may demonstrate that
the combined effects of the different
procedures is small relative to your
compliance margin (the degree to which
your emissions are below the applicable
standards).
(i) Certification testing. Prior to model
year 2014, you may use the simplified
steady-state engine test procedure
specified in this paragraph (i) for
certification testing. The normal
certification procedures and engine
testing procedures apply, except as
specified in this paragraph (i).
(1) Use good engineering judgment to
operate the engine consistent with its
expected operation in the locomotive, to
the extent practical. You are not
required to exactly replicate the
transient behavior of the engine.
(2) You may delay sampling during
notch transition for up to 20 seconds
after you begin the notch change.
(3) We may require you provide
additional information in your
application for certification to support
the expectation that production
locomotives will meet all applicable
emission standards when tested as
locomotives.
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(4) You may not use this simplified
procedure for production-line or in-use
testing.
(j) Administrative requirements. For
model years 2008 and 2009, you may
use a combination of the administrative
procedures specified in this part and the
test procedures specified in 40 CFR part
92. For example, this would allow you
to use the certification procedures of 40
CFR part 92 to apply for certificates
under this part 1033.
(k) Test fuels. Testing performed
during calendar years 2008 and 2009
may be performed using test fuels that
meet the specifications of 40 CFR
92.113. If you do, adjust PM emissions
downward by 0.04 g/bhp-hr to account
for the difference in sulfur content of
the fuel.
(1) Refurbished switch locomotives. In
2008 and 2009 remanufactured Tier 0
switch locomotives that are deemed to
be refurbished may be certified as
remanufactured switch locomotives
under 40 CFR part 92.
Subpart C—Certifying Engine Families
§ 1033.201 General requirements for
obtaining a certificate of conformity.
Certification is the process by which
you demonstrate to us that your freshly
manufactured or remanufactured
locomotives will meet the applicable
emission standards throughout their
useful lives (explaining to us how you
plan to manufacture or remanufacture
locomotives, and providing test data
showing that such locomotives will
comply with all applicable emission
standards). Anyone meeting the
definition of manufacturer in § 1033.901
may apply for a certificate of conformity
for freshly manufactured locomotives.
Anyone meeting the definition of
remanufacturer in § 1033.901 may apply
for a certificate of conformity for
remanufactured locomotives.
(a) You must send us a separate
application for a certificate of
conformity for each engine family. A
certificate of conformity is valid starting
with the indicated effective date, but it
is not valid for any production after
December 31 of the model year for
which it is issued. No certificate will be
issued after December 31 of the model
year.
(b) The application must contain all
the information required by this part
and must not include false or
incomplete statements or information
(see § 1033.255).
(c) We may ask you to include less
information than we specify in this
subpart, as long as you maintain all the
information required by § 1033.250.
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(d) You must use good engineering
judgment for all decisions related to
your application (see 40 CFR 1068.5).
(e) An authorized representative of
your company must approve and sign
the application.
(f) See § 1033.255 for provisions
describing how we will process your
application.
(g) We may require you to deliver
your test locomotives to a facility we
designate for our testing (see
§ 1033.235(c)).
(h) By applying for a certificate of
conformity, you are accepting
responsibility for the in-use emission
performance of all properly maintained
and used locomotives covered by your
certificate. This responsibility applies
without regard to whether you
physically manufacture or
remanufacture the entire locomotive. If
you do not physically manufacture or
remanufacture the entire locomotive,
you must take reasonable steps
(including those specified by this part)
to ensure that the locomotives produced
under your certificate conform to the
specifications of your application for
certification. Note that this paragraph
does not limit any liability under this
part or the Clean Air Act for entities that
do not obtain certificates. This
paragraph also does not prohibit you
from making contractual arrangements
with noncertifiers related to recovering
damages for noncompliance.
(i) The provisions of this subpart
describe how to obtain a certificate that
covers all standards and requirements.
Manufacturer/remanufacturers may ask
to obtain a certificate of conformity that
does not cover the idle control
requirements of § 1033.115 or one that
only covers the idle control
requirements of § 1033.115.
Remanufacturers obtaining such partial
certificates must include a statement in
their installation instructions that two
certificates and labels are required for a
locomotive to be in a fully certified
configuration. We may modify the
certification requirements for
certificates that will only cover idle
control systems.
§ 1033.205 Applying for a certificate of
conformity.
(a) Send the Designated Compliance
Officer a complete application for each
engine family for which you are
requesting a certificate of conformity.
(b) The application must be approved
and signed by the authorized
representative of your company.
(c) You must update and correct your
application to accurately reflect your
production, as described in § 1033.225.
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(d) Include the following information
in your application:
(1) A description of the basic engine
design including, but not limited to, the
engine family specifications listed in
§ 1033.230. For freshly manufactured
locomotives, a description of the basic
locomotive design. For remanufactured
locomotives, a description of the basic
locomotive designs to which the
remanufacture system will be applied.
Include in your description, a list of
distinguishable configurations to be
included in the engine family. Note
whether you are requesting a certificate
that will or will not cover idle controls.
(2) An explanation of how the
emission control system operates,
including detailed descriptions of:
(i) All emission control system
components.
(ii) Injection or ignition timing for
each notch (i.e., degrees before or after
top-dead-center), and any functional
dependence of such timing on other
operational parameters (e.g., engine
coolant temperature).
(iii) Each auxiliary emission control
device (AECD).
(iv) All fuel system components to be
installed on any production or test
locomotives.
(v) Diagnostics.
(3) A description of the test
locomotive.
(4) A description of the test
equipment and fuel used. Identify any
special or alternate test procedures you
used.
(5) A description of the operating
cycle and the period of operation
necessary to accumulate service hours
on the test locomotive and stabilize
emission levels. You may also include
a Green Engine Factor that would adjust
emissions from zero-hour engines to be
equivalent to stabilized engines.
(6) A description of all adjustable
operating parameters (including, but not
limited to, injection timing and fuel
rate), including the following:
(i) The nominal or recommended
setting and the associated production
tolerances.
(ii) The intended adjustable range,
and the physically adjustable range.
(iii) The limits or stops used to limit
adjustable ranges.
(iv) Production tolerances of the
limits or stops used to establish each
physically adjustable range.
(v) Information relating to why the
physical limits or stops used to establish
the physically adjustable range of each
parameter, or any other means used to
inhibit adjustment, are the most
effective means possible of preventing
adjustment of parameters to settings
outside your specified adjustable ranges
on in-use engines.
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(7) Projected U.S. production
information for each configuration. If
you are projecting substantially different
sales of a configuration than you had
previously, we may require you to
explain why you are projecting the
change.
(8) All test data you obtained for each
test engine or locomotive. As described
in § 1033.235, we may allow you to
demonstrate compliance based on
results from previous emission tests,
development tests, or other testing
information. Include data for NOX, PM,
HC, CO, and CO2.
(9) The intended deterioration factors
for the engine family, in accordance
with § 1033.245. If the deterioration
factors for the engine family were
developed using procedures that we
have not previously approved, you
should request preliminary approval
under § 1033.210.
(10) The intended useful life period
for the engine family, in accordance
with § 1033.101(g). If the useful life for
the engine family was determined using
procedures that we have not previously
approved, you should request
preliminary approval under § 1033.210.
(11) Copies of your proposed emission
control label(s), maintenance
instructions, and installation
instructions (where applicable).
(12) An unconditional statement
declaring that all locomotives included
in the engine family comply with all
requirements of this part and the Clean
Air Act.
(e) If we request it, you must supply
such additional information as may be
required to evaluate the application.
(f) Provide the information to read,
record, and interpret all the information
broadcast by a locomotive’s onboard
computers and electronic control units.
State that, upon request, you will give
us any hardware, software, or tools we
would need to do this. You may
reference any appropriate publicly
released standards that define
conventions for these messages and
parameters. Format your information
consistent with publicly released
standards.
(g) Include the information required
by other subparts of this part. For
example, include the information
required by § 1033.725 if you participate
in the ABT program.
(h) Include other applicable
information, such as information
specified in this part or part 1068 of this
chapter related to requests for
exemptions.
(i) Name an agent for service located
in the United States. Service on this
agent constitutes service on you or any
of your officers or employees for any
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action by EPA or otherwise by the
United States related to the
requirements of this part.
(j) For imported locomotives, we may
require you to describe your expected
importation process.
§ 1033.210
Preliminary approval.
(a) If you send us information before
you finish the application, we will
review it and make any appropriate
determinations for questions related to
engine family definitions, auxiliary
emission-control devices, deterioration
factors, testing for service accumulation,
maintenance, and useful lives.
(b) Decisions made under this section
are considered to be preliminary
approval, subject to final review and
approval. We will generally not reverse
a decision where we have given you
preliminary approval, unless we find
new information supporting a different
decision.
(c) If you request preliminary
approval related to the upcoming model
year or the model year after that, we will
make best-efforts to make the
appropriate determinations as soon as
practicable. We will generally not
provide preliminary approval related to
a future model year more than three
years ahead of time.
(d) You must obtain preliminary
approval for your plan to develop
deterioration factors prior to the start of
any service accumulation to be used to
develop the factors.
§ 1033.220 Amending maintenance
instructions.
You may amend your emissionrelated maintenance instructions after
you submit your application for
certification, as long as the amended
instructions remain consistent with the
provisions of § 1033.125. You must send
the Designated Compliance Officer a
request to amend your application for
certification for an engine family if you
want to change the emission-related
maintenance instructions in a way that
could affect emissions. In your request,
describe the proposed changes to the
maintenance instructions. We will
approve your request if we determine
that the amended instructions are
consistent with maintenance you
performed on emission-data engines
such that your durability demonstration
would remain valid. If owners/operators
follow the original maintenance
instructions rather than the newly
specified maintenance, this does not
allow you to disqualify those
locomotives from in-use testing or deny
a warranty claim.
(a) If you are decreasing, replacing, or
eliminating any of the specified
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maintenance, you may distribute the
new maintenance instructions to your
customers 30 days after we receive your
request, unless we disapprove your
request. This would generally include
replacing one maintenance step with
another. We may approve a shorter time
or waive this requirement.
(b) If your requested change would
not decrease the specified maintenance,
you may distribute the new
maintenance instructions anytime after
you send your request. For example,
this paragraph (b) would cover adding
instructions to increase the frequency of
filter changes for locomotives in severeduty applications.
(c) You do not need to request
approval if you are making only minor
corrections (such as correcting
typographical mistakes), clarifying your
maintenance instructions, or changing
instructions for maintenance unrelated
to emission control. We may ask you to
send us copies of maintenance
instructions revised under this
paragraph (c).
dwashington3 on PROD1PC69 with RULES
§ 1033.225 Amending applications for
certification.
Before we issue you a certificate of
conformity, you may amend your
application to include new or modified
locomotive configurations, subject to the
provisions of this section. After we have
issued your certificate of conformity,
you may send us an amended
application requesting that we include
new or modified locomotive
configurations within the scope of the
certificate, subject to the provisions of
this section. You must also amend your
application if any changes occur with
respect to any information included in
your application. For example, you
must amend your application if you
determine that your actual production
variation for an adjustable parameter
exceeds the tolerances specified in your
application.
(a) You must amend your application
before you take either of the following
actions:
(1) Add a locomotive configuration to
an engine family. In this case, the
locomotive added must be consistent
with other locomotives in the engine
family with respect to the criteria listed
in § 1033.230. For example, you must
amend your application if you want to
produce 12-cylinder versions of the 16cylinder locomotives you described in
your application.
(2) Change a locomotive already
included in an engine family in a way
that may affect emissions, or change any
of the components you described in
your application for certification. This
includes production and design changes
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that may affect emissions any time
during the locomotive’s lifetime. For
example, you must amend your
application if you want to change a part
supplier if the part was described in
your original application and is
different in any material respect than
the part you described.
(3) Modify an FEL for an engine
family as described in paragraph (f) of
this section.
(b) To amend your application for
certification, send the Designated
Compliance Officer the following
information:
(1) Describe in detail the addition or
change in the locomotive model or
configuration you intend to make.
(2) Include engineering evaluations or
data showing that the amended engine
family complies with all applicable
requirements. You may do this by
showing that the original emission-data
locomotive is still appropriate with
respect to showing compliance of the
amended family with all applicable
requirements.
(3) If the original emission-data
locomotive for the engine family is not
appropriate to show compliance for the
new or modified locomotive, include
new test data showing that the new or
modified locomotive meets the
requirements of this part.
(c) We may ask for more test data or
engineering evaluations. You must give
us these within 30 days after we request
them.
(d) For engine families already
covered by a certificate of conformity,
we will determine whether the existing
certificate of conformity covers your
new or modified locomotive. You may
ask for a hearing if we deny your request
(see § 1033.920).
(e) For engine families already
covered by a certificate of conformity,
you may start producing the new or
modified locomotive anytime after you
send us your amended application,
before we make a decision under
paragraph (d) of this section. However,
if we determine that the affected
locomotives do not meet applicable
requirements, we will notify you to
cease production of the locomotives and
may require you to recall the
locomotives at no expense to the owner.
Choosing to produce locomotives under
this paragraph (e) is deemed to be
consent to recall all locomotives that we
determine do not meet applicable
emission standards or other
requirements and to remedy the
nonconformity at no expense to the
owner. If you do not provide
information required under paragraph
(c) of this section within 30 days, you
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must stop producing the new or
modified locomotives.
(f) You may ask us to approve a
change to your FEL in certain cases after
the start of production. The changed
FEL may not apply to locomotives you
have already introduced into U.S.
commerce, except as described in this
paragraph (f). If we approve a changed
FEL after the start of production, you
must include the new FEL on the
emission control information label for
all locomotives produced after the
change. You may ask us to approve a
change to your FEL in the following
cases:
(1) You may ask to raise your FEL for
your engine family at any time. In your
request, you must show that you will
still be able to meet the emission
standards as specified in subparts B and
H of this part. If you amend your
application by submitting new test data
to include a newly added or modified
locomotive, as described in paragraph
(b)(3) of this section, use the appropriate
FELs with corresponding production
volumes to calculate your productionweighted average FEL for the model
year, as described in subpart H of this
part. If you amend your application
without submitting new test data, you
must use the higher FEL for the entire
family to calculate your productionweighted average FEL under subpart H
of this part.
(2) You may ask to lower the FEL for
your emission family only if you have
test data from production locomotives
showing that emissions are below the
proposed lower FEL. The lower FEL
applies only to engines or fuel-system
components you produce after we
approve the new FEL. Use the
appropriate FELs with corresponding
production volumes to calculate your
production-weighted average FEL for
the model year, as described in subpart
H of this part.
§ 1033.230 Grouping locomotives into
engine families.
(a) Divide your product line into
engine families of locomotives that are
expected to have similar emission
characteristics throughout the useful
life. Your engine family is limited to a
single model year. Freshly
manufactured locomotives may not be
included in the same engine family as
remanufactured locomotives, except as
allowed by paragraph (f) of this section.
Paragraphs (b) and (c) of this section
specify default criteria for dividing
locomotives into engine families.
Paragraphs (d) and (e) of this section
allow you deviate from these defaults in
certain circumstances.
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(b) This paragraph (b) applies for all
locomotives other than Tier 0
locomotives. Group locomotives in the
same engine family if they are the same
in all the following aspects:
(1) The combustion cycle (e.g., diesel
cycle).
(2) The type of engine cooling
employed and procedure(s) employed to
maintain engine temperature within
desired limits (thermostat, on-off
radiator fan(s), radiator shutters, etc.).
(3) The nominal bore and stroke
dimensions.
(4) The approximate intake and
exhaust event timing and duration
(valve or port).
(5) The location of the intake and
exhaust valves (or ports).
(6) The size of the intake and exhaust
valves (or ports).
(7) The overall injection or ignition
timing characteristics (i.e., the deviation
of the timing curves from the optimal
fuel economy timing curve must be
similar in degree).
(8) The combustion chamber
configuration and the surface-to-volume
ratio of the combustion chamber when
the piston is at top dead center position,
using nominal combustion chamber
dimensions.
(9) The location of the piston rings on
the piston.
(10) The method of air aspiration
(turbocharged, supercharged, naturally
aspirated, Roots blown).
(11) The general performance
characteristics of the turbocharger or
supercharger (e.g., approximate boost
pressure, approximate response time,
approximate size relative to engine
displacement).
(12) The type of air inlet cooler (airto-air, air-to-liquid, approximate degree
to which inlet air is cooled).
(13) The intake manifold induction
port size and configuration.
(14) The type of fuel and fuel system
configuration.
(15) The configuration of the fuel
injectors and approximate injection
pressure.
(16) The type of fuel injection system
controls (i.e., mechanical or electronic).
(17) The type of smoke control
system.
(18) The exhaust manifold port size
and configuration.
(19) The type of exhaust
aftertreatment system (oxidation
catalyst, particulate trap), and
characteristics of the aftertreatment
system (catalyst loading, converter size
vs. engine size).
(c) Group Tier 0 locomotives in the
same engine family if they are the same
in all the following aspects:
(1) The combustion cycle (e.g., diesel
cycle).
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(2) The type of engine cooling
employed and procedure(s) employed to
maintain engine temperature within
desired limits (thermostat, on-off
radiator fan(s), radiator shutters, etc.).
(3) The approximate bore and stroke
dimensions.
(4) The approximate location of the
intake and exhaust valves (or ports).
(5) The combustion chamber general
configuration and the approximate
surface-to-volume ratio of the
combustion chamber when the piston is
at top dead center position, using
nominal combustion chamber
dimensions.
(6) The method of air aspiration
(turbocharged, supercharged, naturally
aspirated, Roots blown).
(7) The type of air inlet cooler (air-toair, air-to-liquid, approximate degree to
which inlet air is cooled).
(8) The type of fuel and general fuel
system configuration.
(9) The general configuration of the
fuel injectors and approximate injection
pressure.
(10) The type of fuel injection system
control (electronic or mechanical).
(d) You may subdivide a group of
locomotives that is identical under
paragraph (b) or (c) of this section into
different engine families if you show the
expected emission characteristics are
different during the useful life. This
allowance also covers locomotives for
which only calculated emission rates
differ, such as locomotives with and
without energy-saving design features.
For the purposes of determining
whether an engine family is a small
engine family in § 1033.405(a)(2), we
will consider the number of locomotives
that could have been classed together
under paragraph (b) or (c) of this
section, instead of the number of
locomotives that are included in a
subdivision allowed by this paragraph
(d).
(e) In unusual circumstances, you
may group locomotives that are not
identical with respect to the things
listed in paragraph (b) or (c) of this
section in the same engine family if you
show that their emission characteristics
during the useful life will be similar.
(f) During the first six calendar years
after a new tier of standards become
applicable, remanufactured engines/
locomotives may be included in the
same engine family as freshly
manufactured locomotives, provided the
same engines and emission controls are
used for locomotive models included in
the engine family.
§ 1033.235 Emission testing required for
certification.
This section describes the emission
testing you must perform to show
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compliance with the emission standards
in § 1033.101.
(a) Select an emission-data locomotive
(or engine) from each engine family for
testing. It may be a low mileage
locomotive, or a development engine
(that is equivalent in design to the
engines of the locomotives being
certified), or another low hour engine.
Use good engineering judgment to select
the locomotive configuration that is
most likely to exceed (or have emissions
nearest to) an applicable emission
standard or FEL. In making this
selection, consider all factors expected
to affect emission control performance
and compliance with the standards,
including emission levels of all exhaust
constituents, especially NOX and PM.
(b) Test your emission-data
locomotives using the procedures and
equipment specified in subpart F of this
part.
(c) We may measure emissions from
any of your test locomotives or other
locomotives from the engine family.
(1) We may decide to do the testing
at your plant or any other facility. If we
do this, you must deliver the test
locomotive to a test facility we
designate. If we do the testing at your
plant, you must schedule it as soon as
possible and make available the
instruments, personnel, and equipment
we need.
(2) If we measure emissions from one
of your test locomotives, the results of
that testing become the official emission
results for the locomotive. Unless we
later invalidate these data, we may
decide not to consider your data in
determining if your engine family meets
applicable requirements.
(3) Before we test one of your
locomotives, we may set its adjustable
parameters to any point within the
adjustable ranges (see § 1033.115(b)).
(4) Before we test one of your
locomotives, we may calibrate it within
normal production tolerances for
anything we do not consider an
adjustable parameter.
(d) You may ask to use emission data
from a previous model year instead of
doing new tests if all the following are
true:
(1) The engine family from the
previous model year differs from the
current engine family only with respect
to model year, or other factors not
related to emissions. You may include
additional configurations subject to the
provisions of § 1033.225.
(2) The emission-data locomotive
from the previous model year remains
the appropriate emission-data
locomotive under paragraph (b) of this
section.
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steps to determine the deteriorated
emission level for the test locomotive:
(1) Collect emission data using
measurements with enough significant
figures to calculate the cycle-weighted
emission rate to at least one more
decimal place than the applicable
standard. Apply any applicable
humidity corrections before weighting
emissions.
(2) Apply the regeneration factors if
applicable. At this point the emission
rate is generally considered to be an
official emission result.
(3) Apply the deterioration factor to
the official emission result, as described
in § 1033.245, then round the adjusted
figure to the same number of decimal
places as the emission standard. This
adjusted value is the deteriorated
emission level. Compare these emission
levels from the emission-data
locomotive with the applicable emission
standards. In the case of NOX+NMHC
standards, apply the deterioration factor
to each pollutant and then add the
results before rounding.
(4) The highest deteriorated emission
levels for each pollutant are considered
to be the certified emission levels.
(c) An owner/operator
remanufacturing its locomotives to be
identical to their previously certified
configuration may certify by design
without new emission test data. To do
this, submit the application for
certification described in § 1033.205,
but instead of including test data,
§ 1033.240 Demonstrating compliance with include a description of how you will
exhaust emission standards.
ensure that your locomotives will be
(a) For purposes of certification, your
identical in all material respects to their
engine family is considered in
previously certified condition. You may
compliance with the applicable
use reconditioned parts consistent with
numerical emission standards in
good engineering judgment. You have
§ 1033.101 if all emission-data
all of the liabilities and responsibilities
locomotives representing that family
of the certificate holder for locomotives
have test results showing deteriorated
you certify under this paragraph.
emission levels at or below these
§ 1033.245 Deterioration factors.
standards.
Establish deterioration factors for each
(1) If you include your locomotive in
pollutant to determine, as described in
the ABT program in subpart H of this
part, your FELs are considered to be the § 1033.240, whether your locomotives
will meet emission standards for each
applicable emission standards with
pollutant throughout the useful life.
which you must comply.
(2) If you do not include your
Determine deterioration factors as
remanufactured locomotive in the ABT
described in this section, either with an
program in subpart H of this part, but
engineering analysis, with pre-existing
it was previously included in the ABT
test data, or with new emission
program in subpart H of this part, the
measurements. The deterioration factors
previous FELs are considered to be the
are intended to reflect the deterioration
applicable emission standards with
expected to result during the useful life
which you must comply.
of a locomotive maintained as specified
(b) Your engine family is deemed not
in § 1033.125. If you perform durability
to comply if any emission-data
testing, the maintenance that you may
locomotive representing that family has perform on your emission-data
test results showing a deteriorated
locomotive is limited to the
emission level above an applicable FEL
maintenance described in § 1033.125.
(a) Your deterioration factors must
or emission standard from § 1033.101
take into account any available data
for any pollutant. Use the following
dwashington3 on PROD1PC69 with RULES
(3) The data show that the emissiondata locomotive would meet all the
requirements that apply to the engine
family covered by the application for
certification.
(e) You may ask to use emission data
from a different engine family you have
already certified instead of testing a
locomotive in the second engine family
if all the following are true:
(1) The same engine is used in both
engine families.
(2) You demonstrate to us that the
differences in the two families are
sufficiently small that the locomotives
in the untested family will meet the
same applicable notch standards
calculated from the test data.
(f) We may require you to test a
second locomotive of the same or
different configuration in addition to the
locomotive tested under paragraph (b) of
this section.
(g) If you use an alternate test
procedure under 40 CFR 1065.10 and
later testing shows that such testing
does not produce results that are
equivalent to the procedures specified
in subpart F of this part, we may reject
data you generated using the alternate
procedure.
(h) The requirement to measure
smoke emissions is waived for
certification and production line testing,
except where there is reason to believe
your locomotives do not meet the
applicable smoke standards.
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from in-use testing with similar
locomotives, consistent with good
engineering judgment. For example, it
would not be consistent with good
engineering judgment to use
deterioration factors that predict
emission increases over the useful life of
a locomotive or locomotive engine that
are significantly less than the emission
increases over the useful life observed
from in-use testing of similar
locomotives.
(b) Deterioration factors may be
additive or multiplicative.
(1) Additive deterioration factor for
exhaust emissions. Except as specified
in paragraph (b)(2) of this section, use
an additive deterioration factor for
exhaust emissions. An additive
deterioration factor for a pollutant is the
difference between exhaust emissions at
the end of the useful life and exhaust
emissions at the low-hour test point. In
these cases, adjust the official emission
results for each tested locomotive at the
selected test point by adding the factor
to the measured emissions. The
deteriorated emission level is intended
to represent the highest emission level
during the useful life. Thus, if the factor
is less than zero, use zero. Additive
deterioration factors must be specified
to one more decimal place than the
applicable standard.
(2) Multiplicative deterioration factor
for exhaust emissions. Use a
multiplicative deterioration factor if
good engineering judgment calls for the
deterioration factor for a pollutant to be
the ratio of exhaust emissions at the end
of the useful life to exhaust emissions at
the low-hour test point. For example, if
you use aftertreatment technology that
controls emissions of a pollutant
proportionally to engine-out emissions,
it is often appropriate to use a
multiplicative deterioration factor.
Adjust the official emission results for
each tested locomotive at the selected
test point by multiplying the measured
emissions by the deterioration factor.
The deteriorated emission level is
intended to represent the highest
emission level during the useful life.
Thus, if the factor is less than one, use
one. A multiplicative deterioration
factor may not be appropriate in cases
where testing variability is significantly
greater than locomotive-to-locomotive
variability. Multiplicative deterioration
factors must be specified to one more
significant figure than the applicable
standard.
(c) Deterioration factors for smoke are
always additive.
(d) If your locomotive vents crankcase
emissions to the exhaust or to the
atmosphere, you must account for
crankcase emission deterioration, using
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good engineering judgment. You may
use separate deterioration factors for
crankcase emissions of each pollutant
(either multiplicative or additive) or
include the effects in combined
deterioration factors that include
exhaust and crankcase emissions
together for each pollutant.
(e) Include the following information
in your application for certification:
(1) If you determine your
deterioration factors based on test data
from a different engine family, explain
why this is appropriate and include all
the emission measurements on which
you base the deterioration factor.
(2) If you determine your
deterioration factors based on
engineering analysis, explain why this
is appropriate and include a statement
that all data, analyses, evaluations, and
other information you used are available
for our review upon request.
(3) If you do testing to determine
deterioration factors, describe the form
and extent of service accumulation,
including a rationale for selecting the
service-accumulation period and the
method you use to accumulate hours.
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§ 1033.250
Reporting and recordkeeping.
(a) Within 45 days after the end of the
model year, send the Designated
Compliance Officer a report describing
the following information about
locomotives you produced during the
model year:
(1) Report the total number of
locomotives you produced in each
engine family by locomotive model and
engine model.
(2) If you produced exempted
locomotives, report the number of
exempted locomotives you produced for
each locomotive model and identify the
buyer or shipping destination for each
exempted locomotive. You do not need
to report under this paragraph (a)(2)
locomotives that were temporarily
exempted, exported locomotives,
locomotives exempted as manufacturer/
remanufacturer-owned locomotives, or
locomotives exempted as test
locomotives.
(b) Organize and maintain the
following records:
(1) A copy of all applications and any
summary information you send us.
(2) Any of the information we specify
in § 1033.205 that you were not required
to include in your application.
(3) A detailed history of each
emission-data locomotive. For each
locomotive, describe all of the
following:
(i) The emission-data locomotive’s
construction, including its origin and
buildup, steps you took to ensure that
it represents production locomotives,
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any components you built specially for
it, and all the components you include
in your application for certification.
(ii) How you accumulated locomotive
operating hours (service accumulation),
including the dates and the number of
hours accumulated.
(iii) All maintenance, including
modifications, parts changes, and other
service, and the dates and reasons for
the maintenance.
(iv) All your emission tests, including
documentation on routine and standard
tests, as specified in part 40 CFR part
1065, and the date and purpose of each
test.
(v) All tests to diagnose locomotive or
emission control performance, giving
the date and time of each and the
reasons for the test.
(vi) Any other significant events.
(4) If you test a development engine
for certification, you may omit
information otherwise required by
paragraph (b)(3) of this section that is
unrelated to emissions and emissionrelated components.
(5) Production figures for each engine
family divided by assembly plant.
(6) Keep a list of locomotive
identification numbers for all the
locomotives you produce under each
certificate of conformity.
(c) Keep data from routine emission
tests (such as test cell temperatures and
relative humidity readings) for one year
after we issue the associated certificate
of conformity. Keep all other
information specified in paragraph (a) of
this section for eight years after we issue
your certificate.
(d) Store these records in any format
and on any media, as long as you can
promptly send us organized, written
records in English if we ask for them.
You must keep these records readily
available. We may review them at any
time.
(e) Send us copies of any locomotive
maintenance instructions or
explanations if we ask for them.
§ 1033.255
EPA decisions.
(a) If we determine your application is
complete and shows that the engine
family meets all the requirements of this
part and the Clean Air Act, we will
issue a certificate of conformity for your
engine family for that model year. We
may make the approval subject to
additional conditions.
(b) We may deny your application for
certification if we determine that your
engine family fails to comply with
emission standards or other
requirements of this part or the Clean
Air Act. Our decision may be based on
a review of all information available to
us. If we deny your application, we will
explain why in writing.
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(c) In addition, we may deny your
application or suspend or revoke your
certificate if you do any of the
following:
(1) Refuse to comply with any testing
or reporting requirements.
(2) Submit false or incomplete
information (paragraph (e) of this
section applies if this is fraudulent).
(3) Render inaccurate any test data.
(4) Deny us from completing
authorized activities. This includes a
failure to provide reasonable assistance.
(5) Produce locomotives for
importation into the United States at a
location where local law prohibits us
from carrying out authorized activities.
(6) Fail to supply requested
information or amend your application
to include all locomotives being
produced.
(7) Take any action that otherwise
circumvents the intent of the Clean Air
Act or this part.
(d) We may void your certificate if
you do not keep the records we require
or do not give us information when we
ask for it.
(e) We may void your certificate if we
find that you intentionally submitted
false or incomplete information.
(f) If we deny your application or
suspend, revoke, or void your
certificate, you may ask for a hearing
(see § 1033.920).
Subpart D—Manufacturer and
Remanufacturer Production Line
Testing and Audit Programs
§ 1033.301
Applicability.
The requirements of this part apply to
manufacturers/remanufacturers of
locomotives certified under this part,
with the following exceptions:
(a) The requirements of §§ 1033.310
1033.315, 1033.320, and 1033.330 apply
only to manufacturers of freshly
manufactured locomotives or
locomotive engines (including those
used for repowering). We may also
apply these requirements to
remanufacturers of any locomotives for
which there is reason to believe
production problems exist that could
affect emission performance. When we
make a determination that production
problems may exist that could affect
emission performance, we will notify
the remanufacturer(s). The requirements
of §§ 1033.310, 1033.315, 1033.320, and
1033.330 will apply as specified in the
notice.
(b) The requirements of § 1033.335
apply only to remanufacturers.
(c) As specified in § 1033.1(d), we
may apply the requirements of this
subpart to manufacturers/
remanufacturers that do not certify the
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locomotives. However, unless we
specify otherwise, the requirements of
this subpart apply to manufacturers/
remanufacturers that hold the
certificates for the locomotives.
§ 1033.305
General requirements.
(a) Manufacturers (and
remanufacturers, where applicable) are
required to test production line
locomotives using the test procedures
specified in § 1033.315. While this
subpart refers to locomotive testing, you
may ask to test locomotive engines
instead of testing locomotives.
(b) Remanufacturers are required to
conduct audits according to the
requirements of § 1033.335 to ensure
that remanufactured locomotives
comply with the requirements of this
part.
(c) If you certify an engine family with
carryover emission data, as described in
§ 1033.235, and these equivalent engine
families consistently pass the
production-line testing requirements
over the preceding two-year period, you
may ask for a reduced testing rate for
further production-line testing for that
family. If we reduce your testing rate,
we may limit our approval to any
number of model years. In determining
whether to approve your request, we
may consider the number of
locomotives that have failed emission
tests.
(d) You may ask to use an alternate
program or measurement method for
testing production-line engines. In your
request, you must show us that the
alternate program gives equal assurance
that your engines meet the requirements
of this part. We may waive some or all
of this subpart’s requirements if we
approve your alternate program.
dwashington3 on PROD1PC69 with RULES
§ 1033.310
Sample selection for testing.
(a) At the start of each model year,
begin randomly selecting locomotives
from each engine family for production
line testing at a rate of one percent.
Make the selection of the test
locomotive after it has been assembled.
Perform the testing throughout the
entire model year to the extent possible,
unless we specify a different schedule
for your tests. For example, we may
require you to disproportionately select
locomotives from the early part of a
model year for a new locomotive model
that has not been subject to PLT
previously.
(1) The required sample size for an
engine family (provided that no
locomotive tested fails to meet
applicable emission standards) is the
lesser of five tests per model year or one
percent of projected annual production,
with a minimum sample size for an
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engine family of one test per model
year. See paragraph (d) of this section to
determine the required number of test
locomotives if any locomotives fail to
comply with any standards.
(2) You may elect to test additional
locomotives. All additional locomotives
must be tested in accordance with the
applicable test procedures of this part.
(b) You must assemble the test
locomotives using the same production
process that will be used for
locomotives to be introduced into
commerce. You may ask us to allow
special assembly procedures for
catalyst-equipped locomotives.
(c) Unless we approve it, you may not
use any quality control, testing, or
assembly procedures that you do not
use during the production and assembly
of all other locomotives of that family.
This applies for any test locomotive or
any portion of a locomotive, including
engines, parts, and subassemblies.
(d) If one or more locomotives fail a
production line test, then you must test
two additional locomotives from the
next fifteen produced in that engine
family for each locomotive that fails.
These two additional locomotives do
not count towards your minimum
number of locomotives. For example, if
you are required to test a minimum of
four locomotives under paragraph (a) of
this section and the second locomotive
fails to comply with one or more
standards, then you must test two
additional locomotives from the next
fifteen produced in that engine family.
If both of those locomotives pass all
standards, you are required to test two
additional locomotives to complete the
original minimum number of four. If
they both pass, you are done with
testing for that family for the year since
you tested six locomotives (the four
originally required plus the two
additional locomotives).
§ 1033.315
Test procedures.
(a) Test procedures. Use the test
procedures described in subpart F of
this part, except as specified in this
section.
(1) You may ask to use other test
procedures. We will approve your
request if we determine that it is not
possible to perform satisfactory testing
using the specified procedures. We may
also approve alternate test procedures
under § 1033.305(d).
(2) If you used test procedures other
than those in subpart F of this part
during certification for the engine
family (other than alternate test
procedures necessary for testing a
development engine or a low hour
engine instead of a low mileage
locomotive), use the same test
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procedures for production line testing
that you used in certification.
(b) Modifying a test locomotive. Once
an engine is selected for testing, you
may adjust, repair, maintain, or modify
it or check its emissions only if one of
the following is true:
(1) You document the need for doing
so in your procedures for assembling
and inspecting all your production
engines and make the action routine for
all the engines in the engine family.
(2) This subpart otherwise specifically
allows your action.
(3) We approve your action in
advance.
(c) Adjustable parameters. (1) Confirm
that adjustable parameters are set to
values or positions that are within the
range recommended to the ultimate
purchaser.
(2) We may require to be adjusted any
adjustable parameter to any setting
within the specified adjustable range of
that parameter prior to the performance
of any test.
(d) Stabilizing emissions. You may
stabilize emissions from the locomotives
to be tested through service
accumulation by running the engine
through a typical duty cycle. Emissions
are considered stabilized after 300 hours
of operation. You may accumulate fewer
hours, consistent with good engineering
judgment. You may establish a Green
Engine Factor for each regulated
pollutant for each engine family, instead
of (or in combination with)
accumulating actual operation, to be
used in calculating emissions test
results. You must obtain our approval
prior to using a Green Engine Factor.
For catalyst-equipped locomotives, you
may operate the locomotive for up to
1000 hours (in revenue or other service)
prior to testing.
(e) Adjustment after shipment. If a
locomotive is shipped to a facility other
than the production facility for
production line testing, and an
adjustment or repair is necessary
because of such shipment, you may
perform the necessary adjustment or
repair only after the initial test of the
locomotive, unless we determine that
the test would be impossible to perform
or would permanently damage the
locomotive.
(f) Malfunctions. If a locomotive
cannot complete the service
accumulation or an emission test
because of a malfunction, you may
request that we authorize either the
repair of that locomotive or its deletion
from the test sequence.
(g) Retesting. If you determine that
any production line emission test of a
locomotive is invalid, you must retest it
in accordance with the requirements of
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this subpart. Report emission results
from all tests to us, including test results
you determined are invalid. You must
also include a detailed explanation of
the reasons for invalidating any test in
the quarterly report required in
§ 1033.320(e). In the event a retest is
performed, you may ask us within ten
days of the end of the production
quarter for permission to substitute the
after-repair test results for the original
test results. We will respond to the
request within ten working days of our
receipt of the request.
dwashington3 on PROD1PC69 with RULES
§ 1033.320 Calculation and reporting of
test results.
(a) Calculate initial test results using
the applicable test procedure specified
in § 1033.315(a). Include applicable
non-deterioration adjustments such as a
Green Engine Factor or regeneration
adjustment factor. Round the results to
one more decimal place than the
applicable emission standard.
(b) If you conduct multiple tests on
any locomotives, calculate final test
results by summing the initial test
results derived in paragraph (a) of this
section for each test locomotive,
dividing by the number of tests
conducted on the locomotive, and
rounding to one more decimal place
than the applicable emission standard.
For catalyst-equipped locomotives, you
may ask us to allow you to exclude an
initial failed test if all of the following
are true:
(1) The catalyst was in a green
condition when tested initially.
(2) The locomotive met all emission
standards when retested after
degreening the catalyst.
(3) No additional emission-related
maintenance or repair was performed
between the initial failed test and the
subsequent passing test.
(c) Calculate the final test results for
each test locomotive by applying the
appropriate deterioration factors,
derived in the certification process for
the engine family, to the final test
results, and rounding to one more
decimal place than the applicable
emission standard.
(d) If, subsequent to an initial failure
of a production line test, the average of
the test results for the failed locomotive
and the two additional locomotives
tested, is greater than any applicable
emission standard or FEL, the engine
family is deemed to be in noncompliance with applicable emission
standards, and you must notify us
within ten working days of such
noncompliance.
(e) Within 45 calendar days of the end
of each quarter, you must send to the
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Designated Compliance Officer a report
with the following information:
(1) The location and description of the
emission test facilities which you used
to conduct your testing.
(2) Total production and sample size
for each engine family tested.
(3) The applicable standards against
which each engine family was tested.
(4) For each test conducted, include
all of the following:
(i) A description of the test
locomotive, including:
(A) Configuration and engine family
identification.
(B) Year, make, and build date.
(C) Engine identification number.
(D) Number of megawatt-hours (or
miles if applicable) of service
accumulated on locomotive prior to
testing.
(E) Description of Green Engine
Factor; how it is determined and how it
is applied.
(ii) Location(s) where service
accumulation was conducted and
description of accumulation procedure
and schedule, if applicable. If the
locomotive was introduced into service
between assembly and testing, you are
only required to summarize the service
accumulation, rather than identifying
specific locations.
(iii) Test number, date, test procedure
used, initial test results before and after
rounding, and final test results for all
production line emission tests
conducted, whether valid or invalid,
and the reason for invalidation of any
test results, if applicable.
(iv) A complete description of any
adjustment, modification, repair,
preparation, maintenance, and testing
which was performed on the test
locomotive, has not been reported
pursuant to any other paragraph of this
subpart, and will not be performed on
other production locomotives.
(v) Any other information we may ask
you to add to your written report so we
can determine whether your new
engines conform with the requirements
of this part.
(6) For each failed locomotive as
defined in § 1033.330(a), a description
of the remedy and test results for all
retests as required by § 1033.340(g).
(7) The following signed statement
and endorsement by an authorized
representative of your company:
We submit this report under sections
208 and 213 of the Clean Air Act. Our
production-line testing conformed
completely with the requirements of 40
CFR part 1033. We have not changed
production processes or quality-control
procedures for the test locomotives in a
way that might affect emission controls.
All the information in this report is true
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and accurate to the best of my
knowledge. I know of the penalties for
violating the Clean Air Act and the
regulations. (Authorized Company
Representative)
§ 1033.325 Maintenance of records;
submittal of information.
(a) You must establish, maintain, and
retain the following adequately
organized and indexed test records:
(1) A description of all equipment
used to test locomotives. The equipment
requirements in subpart F of this part
apply to tests performed under this
subpart. Maintain these records for each
test cell that can be used to perform
emission testing under this subpart.
(2) Individual test records for each
production line test or audit including:
(i) The date, time, and location of
each test or audit.
(ii) The method by which the Green
Engine Factor was calculated or the
number of hours of service accumulated
on the test locomotive when the test
began and ended.
(iii) The names of all supervisory
personnel involved in the conduct of
the production line test or audit;
(iv) A record and description of any
adjustment, repair, preparation or
modification performed on test
locomotives, giving the date, associated
time, justification, name(s) of the
authorizing personnel, and names of all
supervisory personnel responsible for
the conduct of the action.
(v) If applicable, the date the
locomotive was shipped from the
assembly plant, associated storage
facility or port facility, and the date the
locomotive was received at the testing
facility.
(vi) A complete record of all emission
tests or audits performed under this
subpart (except tests performed directly
by us), including all individual
worksheets and/or other documentation
relating to each test, or exact copies
thereof, according to the record
requirements specified in subpart F of
this part and 40 CFR part 1065.
(vii) A brief description of any
significant events during testing not
otherwise described under this
paragraph (a)(2), commencing with the
test locomotive selection process and
including such extraordinary events as
engine damage during shipment.
(b) Keep all records required to be
maintained under this subpart for a
period of eight years after completion of
all testing. Store these records in any
format and on any media, as long as you
can promptly provide to us organized,
written records in English if we ask for
them and all the information is retained.
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(c) Send us the following information
with regard to locomotive production if
we ask for it:
(1) Projected production for each
configuration within each engine family
for which certification has been
requested and/or approved.
(2) Number of locomotives, by
configuration and assembly plant,
scheduled for production.
(d) Nothing in this section limits our
authority to require you to establish,
maintain, keep or submit to us
information not specified by this
section.
(e) Send all reports, submissions,
notifications, and requests for approval
made under this subpart to the
Designated Compliance Officer using an
approved format.
(f) You must keep a copy of all reports
submitted under this subpart.
§ 1033.330 Compliance criteria for
production line testing.
There are two types of potential
failures: failure of an individual
locomotive to comply with the
standards, and a failure of an engine
family to comply with the standards.
(a) A failed locomotive is one whose
final test results pursuant to
§ 1033.320(c), for one or more of the
applicable pollutants, exceed an
applicable emission standard or FEL.
(b) An engine family is deemed to be
in noncompliance, for purposes of this
subpart, if at any time throughout the
model year, the average of an initial
failed locomotive and the two
additional locomotives tested, is greater
than any applicable emission standard
or FEL.
dwashington3 on PROD1PC69 with RULES
§ 1033.335 Remanufactured locomotives:
installation audit requirements.
The section specifies the requirements
for certifying remanufacturers to audit
the remanufacture of locomotives
covered by their certificates of
conformity for proper components,
component settings and component
installations on randomly chosen
locomotives in an engine family.
(a) You must ensure that all emission
related components are properly
installed on the locomotive and are set
to the proper specification as indicated
in your instructions. You may submit
audits performed by the owners/
operators of the locomotives, provided
the audits are performed in accordance
with the provisions of this section. We
may require that you obtain affidavits
for audits performed by owners/
operators.
(b) Audit at least five percent of your
annual production per model year per
installer or ten per engine family per
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installer, whichever is less. You must
perform more audits if there are any
failures. Randomly select the
locomotives to be audited after the
remanufacture is complete. We may
allow you to select locomotives prior to
the completion of the remanufacture, if
the preselection would not have the
potential to affect the manner in which
the locomotive was remanufactured
(e.g., where the installer is not aware of
the selection prior to the completion of
the remanufacture). Unless we specify
otherwise, you are not required to audit
installers that remanufacture fewer than
10 locomotives per year under your
certificates (combined for all of your
engine families).
(c) The audit should be completed as
soon as is practical after the
remanufacture is complete. In no case
may the remanufactured locomotive
accumulate more than 45,000 miles
prior to an audit.
(d) A locomotive fails if any emission
related components are found to be
improperly installed, improperly
adjusted or incorrectly used.
(e) If a remanufactured locomotive
fails an audit, then you must audit two
additional locomotives from the next
ten remanufactured in that engine
family by that installer.
(f) An engine family is determined to
have failed an audit, if at any time
during the model year, you determine
that the three locomotives audited are
found to have had any improperly
installed, improperly adjusted or
incorrectly used components. You must
notify us within 2 working days of a
determination of an engine family audit
failure.
(g) Within 45 calendar days of the end
of each quarter, each remanufacturer
must send the Designated Compliance
Officer a report which includes the
following information:
(1) The location and description of
your audit facilities which were utilized
to conduct auditing reported pursuant
to this section;
(2) Total production and sample size
for each engine family;
(3) The applicable standards and/or
FELs against which each engine family
was audited;
(4) For each audit conducted:
(i) A description of the audited
locomotive, including:
(A) Configuration and engine family
identification;
(B) Year, make, build date, and
remanufacture date; and
(C) Locomotive and engine
identification numbers;
(ii) Any other information we request
relevant to the determination whether
the new locomotives being
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25217
remanufactured do in fact conform with
the regulations with respect to which
the certificate of conformity was issued;
(5) For each failed locomotive as
defined in paragraph (d) of this section,
a description of the remedy as required
by § 1033.340(g);
(6) The following signed statement
and endorsement by your authorized
representative:
We submit this report under sections
208 and 213 of the Clean Air Act. Our
production-line auditing conformed
completely with the requirements of 40
CFR part 1033. We have not changed
production processes or quality-control
procedures for the audited locomotives
in a way that might affect emission
controls. All the information in this
report is true and accurate to the best of
my knowledge. I know of the penalties
for violating the Clean Air Act and the
regulations. (Authorized Company
Representative)
§ 1033.340 Suspension and revocation of
certificates of conformity.
(a) A certificate can be suspended for
an individual locomotive as follows:
(1) The certificate of conformity is
automatically suspended for any
locomotive that fails a production line
test pursuant to § 1033.330(a), effective
from the time the testing of that
locomotive is completed.
(2) The certificate of conformity is
automatically suspended for any
locomotive that fails an audit pursuant
to § 1033.335(d), effective from the time
that auditing of that locomotive is
completed.
(b) A certificate can be suspended for
an engine family as follows:
(1) We may suspend the certificate of
conformity for an engine family that is
in noncompliance pursuant to
§ 1033.330(b), thirty days after the
engine family is deemed to be in
noncompliance.
(2) We may suspend the certificate of
conformity for an engine family that is
determined to have failed an audit
pursuant to § 1033.335(f). This
suspension will not occur before thirty
days after the engine family is deemed
to be in noncompliance.
(c) If we suspend your certificate of
conformity for an engine family, the
suspension may apply to all facilities
producing engines from an engine
family, even if you find noncompliant
engines only at one facility.
(d) We may revoke a certificate of
conformity for any engine family in
whole or in part if:
(1) You fail to comply with any of the
requirements of this subpart.
(2) You submit false or incomplete
information in any report or information
provided to us under this subpart.
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(3) You render inaccurate any test
data submitted under this subpart.
(4) An EPA enforcement officer is
denied the opportunity to conduct
activities authorized in this subpart.
(5) An EPA enforcement officer is
unable to conduct authorized activities
for any reason.
(e) We will notify you in writing of
any suspension or revocation of a
certificate of conformity in whole or in
part; a suspension or revocation is
effective upon receipt of such
notification or thirty days from the time
a locomotive or engine family is deemed
to be in noncompliance under
§§ 1033.320(d), 1033.330(a),
1033.330(b), or 1033.335(f) is made,
whichever is earlier, except that the
certificate is immediately suspended
with respect to any failed locomotives
as provided for in paragraph (a) of this
section.
(f) We may revoke a certificate of
conformity for an engine family when
the certificate has been suspended
under paragraph (b) or (c) of this section
if the remedy is one requiring a design
change or changes to the locomotive,
engine and/or emission control system
as described in the application for
certification of the affected engine
family.
(g) Once a certificate has been
suspended for a failed locomotive, as
provided for in paragraph (a) of this
section, you must take all the following
actions before the certificate is
reinstated for that failed locomotive:
(1) Remedy the nonconformity.
(2) Demonstrate that the locomotive
conforms to applicable standards or
family emission limits by retesting, or
reauditing if applicable, the locomotive
in accordance with this part.
(3) Submit a written report to us after
successful completion of testing (or
auditing, if applicable) on the failed
locomotive, which contains a
description of the remedy and testing
(or auditing) results for each locomotive
in addition to other information that
may be required by this part.
(h) Once a certificate for a failed
engine family has been suspended
pursuant to paragraph (b) or (c) of this
section, you must take the following
actions before we will consider
reinstating the certificate:
(1) Submit a written report to us
identifying the reason for the
noncompliance of the locomotives,
describing the remedy, including a
description of any quality control
measures you will use to prevent future
occurrences of the problem, and stating
the date on which the remedies will be
implemented.
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(2) Demonstrate that the engine family
for which the certificate of conformity
has been suspended does in fact comply
with the regulations of this part by
testing (or auditing) locomotives
selected from normal production runs of
that engine family. Such testing (or
auditing) must comply with the
provisions of this subpart. If you elect
to continue testing (or auditing)
individual locomotives after suspension
of a certificate, the certificate is
reinstated for any locomotive actually
determined to be in conformance with
the applicable standards or family
emission limits through testing (or
auditing) in accordance with the
applicable test procedures, provided
that we have not revoked the certificate
under paragraph (f) of this section.
(i) If the certificate has been revoked
for an engine family, you must take the
following actions before we will issue a
certificate that would allow you to
continue introduction into commerce of
a modified version of that family:
(1) If we determine that the change(s)
in locomotive design may have an effect
on emission deterioration, we will
notify you within five working days
after receipt of the report in paragraph
(h) of this section, whether subsequent
testing/auditing under this subpart will
be sufficient to evaluate the change(s) or
whether additional testing (or auditing)
will be required.
(2) After implementing the change or
changes intended to remedy the
nonconformity, you must demonstrate
that the modified engine family does in
fact conform with the regulations of this
part by testing locomotives (or auditing
for remanufactured locomotives)
selected from normal production runs of
that engine family. When both of these
requirements are met, we will reissue
the certificate or issue a new certificate.
If this subsequent testing (or auditing)
reveals failing data the revocation
remains in effect.
(j) At any time subsequent to an initial
suspension of a certificate of conformity
for a test or audit locomotive pursuant
to paragraph (a) of this section, but not
later than 30 days (or such other period
as may we allow) after the notification
our decision to suspend or revoke a
certificate of conformity in whole or in
part pursuant to this section, you may
request a hearing as to whether the tests
or audits have been properly conducted
or any sampling methods have been
properly applied. (See § 1033.920.)
(k) Any suspension of a certificate of
conformity under paragraphs (a)
through (d) of this section will be made
only after you have been offered an
opportunity for a hearing conducted in
accordance with § 1033.920. It will not
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apply to locomotives no longer in your
possession.
(l) If we suspend, revoke, or void a
certificate of conformity, and you
believe that our decision was based on
erroneous information, you may ask us
to reconsider our decision before
requesting a hearing. If you demonstrate
to our satisfaction that our decision was
based on erroneous information, we will
reinstate the certificate.
(m) We may conditionally reinstate
the certificate for that family so that you
do not have to store non-test
locomotives while conducting
subsequent testing or auditing of the
noncomplying family subject to the
following condition: you must commit
to recall all locomotives of that family
produced from the time the certificate is
conditionally reinstated if the family
fails subsequent testing, or auditing if
applicable, and must commit to remedy
any nonconformity at no expense to the
owner.
Subpart E—In-use Testing
§ 1033.401
Applicability.
The requirements of this subpart are
applicable to certificate holders for
locomotives subject to the provisions of
this part. These requirements may also
be applied to other manufacturers/
remanufacturers as specified in
§ 1033.1(d).
§ 1033.405
General provisions.
(a) Each year, we will identify engine
families and configurations within
families that you must test according to
the requirements of this section.
(1) We may require you to test one
engine family each year for which you
have received a certificate of
conformity. If you are a manufacturer
that holds certificates of conformity for
both freshly manufactured and
remanufactured locomotive engine
families, we may require you to test one
freshly manufactured engine family and
one remanufactured engine family. We
may require you to test additional
engine families if we have reason to
believe that locomotives in such
families do not comply with emission
standards in use.
(2) For engine families of less than 10
locomotives per year, no in-use testing
will be required, unless we have reason
to believe that those engine families are
not complying with the applicable
emission standards in use.
(b) Test a sample of in-use
locomotives from an engine family, as
specified in § 1033.415. We will use
these data, and any other data available
to us, to determine the compliance
status of classes of locomotives,
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including for purposes of recall under
40 CFR part 1068, and whether remedial
action is appropriate.
§ 1033.410
In-use test procedure.
(a) You must test the complete
locomotives; you may not test engines
that are not installed in locomotives at
the time of testing.
(b) Test the locomotive according to
the test procedures outlined in subpart
F of this part, except as provided in this
section.
(c) Use the same test procedures for
in-use testing as were used for
certification, except for cases in which
certification testing was not conducted
with a locomotive, but with a
development engine or other engine. In
such cases, we will specify deviations
from the certification test procedures as
appropriate. We may allow or require
other alternate procedures, with
advance approval.
(d) Set all adjustable locomotive or
engine parameters to values or positions
that are within the range specified in the
certificate of conformity. We may
require you to set these parameters to
specific values.
(e) We may waive a portion of the
applicable test procedure that is not
necessary to determine in-use
compliance.
dwashington3 on PROD1PC69 with RULES
§ 1033.415
General testing requirements.
(a) Number of locomotives to be
tested. Determine the number of
locomotives to be tested by the
following method:
(1) Test a minimum of 2 locomotives
per engine family, except as provided in
paragraph (a)(2) of this section. You
must test additional locomotives if any
locomotives fail to meet any standard.
Test 2 more locomotives for each failing
locomotive, but stop testing if the total
number of locomotives tested equals 10.
(2) If an engine family has been
certified using carryover emission data
from a family that has been previously
tested under paragraph (a)(1) of this
section (and we have not ordered or
begun to negotiate remedial action of
that family), you need to test only one
locomotive per engine family. If that
locomotive fails to meet applicable
standards for any pollutant, testing for
that engine family must be conducted as
outlined under paragraph (a)(1) of this
section.
(3) You may ask us to allow you to
test more locomotives than the
minimum number described above or
you may concede failure before testing
10 locomotives.
(b) Compliance criteria. We will
consider failure rates, average emission
levels and the existence of any defects
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among other factors in determining
whether to pursue remedial action. We
may order a recall pursuant to 40 CFR
part 1068 before testing reaches the
tenth locomotive.
(c) Collection of in-use locomotives.
Procure in-use locomotives that have
been operated for 50 to 75 percent of the
locomotive’s useful life for testing under
this subpart. Complete testing required
by this section for any engine family
before useful life of the locomotives in
the engine family passes. (Note:
§ 1033.820 specifies that railroads must
make reasonable efforts to enable you to
perform this testing.)
§ 1033.420 Maintenance, procurement and
testing of in-use locomotives.
(a) A test locomotive must have a
maintenance history that is
representative of actual in-use
conditions, and identical or equivalent
to your recommended emission-related
maintenance requirements.
(1) When procuring locomotives for
in-use testing, ask the end users about
the accumulated usage, maintenance,
operating conditions, and storage of the
test locomotives.
(2) Your selection of test locomotives
is subject to our approval. Maintain the
information you used to procure
locomotives for in-use testing in the
same manner as is required in
§ 1033.250.
(b) You may perform minimal set-tospec maintenance on a test locomotive
before conducting in-use testing.
Maintenance may include only that
which is listed in the owner’s
instructions for locomotives with the
amount of service and age of the
acquired test locomotive. Maintain
documentation of all maintenance and
adjustments.
(c) If the locomotive selected for
testing is equipped with emission
diagnostics meeting the requirements in
§ 1033.110 and the MIL is illuminated,
you may read the code and repair the
malfunction according to your emissionrelated maintenance instructions, but
only to the degree that an owner/
operator would be required to repair the
malfunction under § 1033.815.
(d) Results of at least one valid set of
emission tests using the test procedure
described in subpart F of this part is
required for each in-use locomotive.
(e) If in-use testing results show that
an in-use locomotive fails to comply
with any applicable emission standards,
you must determine the reason for
noncompliance and report your findings
in the quarterly in-use test result report
described in § 1033.425.
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25219
§ 1033.425 In-use test program reporting
requirements.
(a) Within 90 days of completion of
testing, send us all emission test results
generated from the in-use testing
program. Report all of the following
information for each locomotive tested:
(1) Engine family, and configuration.
(2) Locomotive and engine models.
(3) Locomotive and engine serial
numbers.
(4) Date of manufacture or
remanufacture, as applicable.
(5) Megawatt-hours of use (or miles,
as applicable).
(6) Date and time of each test attempt.
(7) Results of all emission testing.
(8) Results (if any) of each voided or
failed test attempt.
(9) Summary of all maintenance and/
or adjustments performed.
(10) Summary of all modifications
and/or repairs.
(11) Determinations of
noncompliance.
(12) The following signed statement
and endorsement by an authorized
representative of your company.
We submit this report under sections
208 and 213 of the Clean Air Act. Our
in-use testing conformed completely
with the requirements of 40 CFR part
1033. All the information in this report
is true and accurate to the best of my
knowledge. I know of the penalties for
violating the Clean Air Act and the
regulations. (Authorized Company
Representative)
(b) Report to us within 90 days of
completion of testing the following
information for each engine family
tested:
(1) The serial numbers of all
locomotive that were excluded from the
test sample because they did not meet
the maintenance requirements of
§ 1033.420.
(2) The owner of each locomotive
identified in paragraph (b)(1) of this
section (or other entity responsible for
the maintenance of the locomotive).
(3) The specific reasons why the
locomotives were excluded from the test
sample.
(c) Submit the information outlined in
paragraphs (a) and (b) of this section
electronically using an approved format.
We may exempt you from this
requirement upon written request with
supporting justification.
(d) Send all testing reports and
requests for approvals to the Designated
Compliance Officer.
Subpart F—Test Procedures
§ 1033.501
General provisions.
(a) Except as specified in this subpart,
use the equipment and procedures for
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compression-ignition engines in 40 CFR
part 1065 to determine whether your
locomotives meet the duty-cycle
emission standards in § 1033.101. Use
the applicable duty cycles specified in
this subpart. Measure emissions of all
the pollutants we regulate in § 1033.101
plus CO2. The general test procedure is
the procedure specified in 40 CFR part
1065 for steady-state discrete-mode
cycles. However, if you use the optional
ramped modal cycle in § 1033.520,
follow the procedures for ramped modal
testing in 40 CFR part 1065. The
following exceptions from the 1065
procedures apply:
(1) You must average power and
emissions over the sampling periods
specified in this subpart for both
discrete-mode testing and ramped
modal testing.
(2) The test cycle is considered to be
steady-state with respect to operator
demand rather than engine speed and
load.
(3) The provisions related to engine
mapping and duty cycle generation (40
CFR 1065.510 and 1065.512) are not
applicable to testing of complete
locomotives or locomotive engines
because locomotive operation and
locomotive duty cycles are based on
operator demand via locomotive notch
settings rather than engine speeds and
loads. The cycle validation criteria (40
CFR 1065.514) are not applicable to
testing of complete locomotives but do
apply for dynamometer testing of
engines.
(b) You may use special or alternate
procedures to the extent we allow as
them under 40 CFR 1065.10. In some
cases, we allow you to use procedures
that are less precise or less accurate than
the specified procedures if they do not
affect your ability to show that your
locomotives comply with the applicable
emission standards. This generally
requires emission levels to be far
enough below the applicable emission
standards so that any errors caused by
greater imprecision or inaccuracy do not
affect your ability to state
unconditionally that the locomotives
meet all applicable emission standards.
(c) This part allows (with certain
limits) testing of either a complete
locomotive or a separate uninstalled
engine. When testing a locomotive, you
must test the complete locomotive in its
in-use configuration, except that you
may disconnect the power output and
fuel input for the purpose of testing. To
calculate power from measured
alternator/generator output, use an
alternator/generator efficiency curve
that varies with speed/load, consistent
with good engineering judgment.
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(d) Unless smoke standards do not
apply for your locomotives or the testing
requirement is waived, measure smoke
emissions using the procedures in
§ 1033.525.
(e) Use the applicable fuel listed in 40
CFR part 1065, subpart H, to perform
valid tests.
(1) For diesel-fueled locomotives, use
the appropriate diesel fuel specified in
40 CFR part 1065, subpart H, for
emission testing. The applicable diesel
test fuel is either the ultra low-sulfur
diesel or low-sulfur diesel fuel, as
specified in § 1033.101. Identify the test
fuel in your application for certification
and ensure that the fuel inlet label is
consistent with your selection of the test
fuel (see §§ 1033.101 and 1033.135).
(2) You may ask to use as a test fuel
commercially available diesel fuel
similar but not identical to the
applicable fuel specified in 40 CFR part
1065, subpart H; we will approve your
request if you show us that it does not
affect your ability to demonstrate
compliance with the applicable
emission standards. If your locomotive
uses sulfur-sensitive technology, you
may not use an in-use fuel that has a
lower sulfur content than the range
specified for the otherwise applicable
test fuel in 40 CFR part 1065. If your
locomotive does not use sulfur-sensitive
technology, we may allow you to use an
in-use fuel that has a lower sulfur
content than the range specified for the
otherwise applicable test fuel in 40 CFR
part 1065, but may require that you
correct PM emissions to account for the
sulfur differences.
(3) For service accumulation, use the
test fuel or any commercially available
fuel that is representative of the fuel that
in-use locomotives will use.
(f) See § 1033.505 for information
about allowable ambient testing
conditions for testing.
(g) This subpart is addressed to you as
a manufacturer/remanufacturer, but it
applies equally to anyone who does
testing for you, and to us when we
perform testing to determine if your
locomotives meet emission standards.
(h) We may also perform other testing
as allowed by the Clean Air Act.
(i) For passenger locomotives that can
generate hotel power from the main
propulsion engine, the locomotive must
comply with the emission standards
when in either hotel or non-hotel
setting.
§ 1033.505
Ambient conditions.
This section specifies the allowable
ambient conditions (including
temperature and pressure) under which
testing may be performed to determine
compliance with the emission standards
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of (1068.101. Manufacturers/
remanufacturers may ask to perform
testing at conditions other than those
allowed by this section. We will allow
such testing provided it does not affect
your ability to demonstrate compliance
with the applicable standards. See
§§ 1033.101 and 1033.115 for more
information about the requirements that
apply at other conditions.
(a) Temperature. Testing may be
performed with ambient temperatures
from 15.5 °C (60 °F) to 40.5 °C (105 °F).
Do not correct emissions for
temperature effects within this range. If
we allow you to perform testing at lower
ambient temperatures, you must correct
NOX emissions for temperature effects,
consistent with good engineering
judgment. For example, if the intake air
temperature (at the manifold) is lower at
the test temperature than at 15.5 °C, you
generally will need to adjust your
measured NOX emissions to account for
the effect of the lower intake air
temperature. However, if you maintain
a constant manifold air temperature,
you will generally not need to correct
emissions.
(b) Altitude/pressure. Testing may be
performed with ambient pressures from
88.000 kPa (26.0 in Hg) to 103.325 kPa
(30.5 in Hg). This is intended to
correspond to altitudes up to 4000 feet
above sea level. Do not correct
emissions for pressure effects within
this range.
(c) Humidity. Testing may be
performed with any ambient humidity
level. Correct NOX emissions as
specified in 40 CFR 1065.670. Do not
correct any other emissions for
humidity effects.
(d) Wind. If you test outdoors, use
good engineering judgment to ensure
that excessive wind does not affect your
emission measurements. Winds are
excessive if they disturb the size, shape,
or location of the exhaust plume in the
region where exhaust samples are
drawn or where the smoke plume is
measured, or otherwise cause any
dilution of the exhaust. Tests may be
conducted if wind shielding is placed
adjacent to the exhaust plume to
prevent bending, dispersion, or any
other distortion of the exhaust plume as
it passes through the optical unit or
through the sample probe.
§ 1033.510
Auxiliary power units.
If your locomotive is equipped with
an auxiliary power unit (APU) that
operates during an idle shutdown mode,
you must account for the APU’s
emissions rates as specified in this
section, unless the APU is part of an
AESS system that was certified separate
from the rest of the locomotive. This
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section does not apply for auxiliary
engines that only provide hotel power.
(a) Adjust the locomotive main
engine’s idle emission rate (g/hr) as
specified in § 1033.530. Add the APU
emission rate (g/hr) that you determine
under paragraph (b) of this section. Use
the locomotive main engine’s idle
power as specified in § 1033.530.
(b) Determine the representative
emission rate for the APU using one of
the following methods.
(1) Installed APU tested separately. If
you separately measure emission rates
(g/hr) for each pollutant from the APU
installed in the locomotive, you may use
the measured emissions rates (g/hr) as
the locomotive’s idle emissions rates
when the locomotive is shutdown and
the APU is operating. For all testing
other than in-use testing, apply
appropriate deterioration factors to the
measured emission rates. You may ask
to carryover APU emission data for a
previous test, or use data for the same
APU installed on locomotives in
another engine family.
(2) Uninstalled APU tested separately.
If you separately measure emission rates
(g/hr) over an appropriate duty-cycle for
each pollutant from the APU when it is
not installed in the locomotive, you may
use the measured emissions rates (g/hr)
as the locomotive’s idle emissions rates
when the locomotive is shutdown and
the APU is operating. For the purpose
of this paragraph (b)(2), an appropriate
duty-cycle is one that approximates the
APU engine’s cycle-weighted power
when operating in the locomotive.
Apply appropriate deterioration factors
to the measured emission rates. You
may ask to carryover APU emission data
for a previous test, or use data for the
same APU installed on locomotives in
another engine family.
(3) APU engine certification data. If
the engine used for the APU has been
certified to EPA emission standards you
may calculate the APU’s emissions
based upon existing EPA-certification
information about the APU’s engine. In
this case, calculate the APU’s emissions
as follows:
(i) For each pollutant determine the
brake-specific standard/FEL to which
the APU engine was originally EPAcertified.
(ii) Determine the APU engine’s cycleweighted power when operating in the
locomotive.
(iii) Multiply each of the APU’s
applicable brake-specific standards/
FELs by the APU engine’s cycleweighted power. The results are the
APU’s emissions rates (in g/hr).
(iv) Use these emissions rates as the
locomotive’s idle emissions rates when
the locomotive is shutdown and the
APU is running. Do not apply a
deterioration factor to these values.
(4) Other. You may ask us to approve
an alternative means to account for APU
emissions.
§ 1033.515 Discrete-mode steady-state
emission tests of locomotives and
locomotive engines.
This section describes how to test
locomotives at each notch setting so that
emissions can be weighted according to
either the line-haul duty cycle or the
switch duty cycle. The locomotive test
cycle consists of a warm-up followed by
a sequence of nominally steady-state
discrete test modes, as described in
Table 1 to this section. The test modes
are steady-state with respect to operator
demand, which is the notch setting for
the locomotive. Engine speeds and loads
are not necessarily steady-state.
(a) Follow the provisions of 40 CFR
part 1065, subpart F for general pre-test
procedures (including engine and
sampling system pre-conditioning
which is included as engine warm-up).
You may operate the engine in any way
you choose to warm it up prior to
beginning the sample preconditioning
specified in 40 CFR part 1065.
(b) Begin the test by operating the
locomotive over the pre-test portion of
the cycle specified in Table 1 to this
section. For locomotives not equipped
with catalysts, you may begin the test as
soon as the engine reaches its lowest
idle setting. For catalyst-equipped
locomotives, you may begin the test in
normal idle mode if the engine does not
reach its lowest idle setting within 15
minutes. If you do start in normal idle,
run the low idle mode after normal idle,
then resume the specified mode
sequence (without repeating the normal
idle mode).
(c) Measure emissions during the rest
of the test cycle.
(1) Each test mode begins when the
operator demand to the locomotive or
engine is set to the applicable notch
setting.
25221
(2) Start measuring gaseous emissions,
power, and fuel consumption at the start
of the test mode A and continue until
the completion of test mode 8. You may
zero and span analyzers between modes
(or take other actions consistent with
good engineering judgment).
(i) The sample period over which
emissions for the mode are averaged
generally begins when the operator
demand is changed to start the test
mode and ends within 5 seconds of the
minimum sampling time for the test
mode is reached. However, you need to
shift the sampling period to account for
sample system residence times. Follow
the provisions of 40 CFR 1065.308 and
1065.309 to time align emission and
work measurements.
(ii) The sample period is 300 seconds
for all test modes except mode 10. The
sample period for test mode 8 is 600
seconds.
(3) If gaseous emissions are sampled
using a batch-sampling method, begin
proportional sampling at the beginning
of each sampling period and terminate
sampling once the minimum time in
each test mode is reached, ± 5 seconds.
(4) If applicable, begin the smoke test
at the start of the test mode A. Continue
collecting smoke data until the
completion of test mode 8. Refer to
§ 1033.101 to determine applicability of
smoke testing and § 1033.525 for details
on how to conduct a smoke test.
(5) Begin proportional sampling of PM
emissions at the beginning of each
sampling period and terminate sampling
once the minimum time in each test
mode is reached, ± 5 seconds, unless
good engineering judgment requires you
sample for a longer period to allow for
collection of a sufficiently large PM
sample.
(6) Proceed through each test mode in
the order specified in Table 1 to this
section until the locomotive test cycle is
completed.
(7) At the end of each numbered test
mode, you may continue to operate
sampling and dilution systems to allow
corrections for the sampling system’s
response time.
(8) Following the completion of Mode
8, conduct the post sampling procedures
in § 1065.530. Note that cycle validation
criteria do not apply to testing of
complete locomotives.
dwashington3 on PROD1PC69 with RULES
TABLE 1 TO § 1033.515.—LOCOMOTIVE TEST CYCLE
Test mode
Notch setting
Time in mode
(minutes) 1
Pre-test idle ............................................................
A .............................................................................
B .............................................................................
Lowest idle setting ......................
Low idle 2 ....................................
Normal idle .................................
10 to 15 3 ....................................
5 to 10 ........................................
5 to 10 ........................................
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Sample averaging
period for emissions 1
Not applicable
300 ± 5 seconds
300 ± 5 seconds
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TABLE 1 TO § 1033.515.—LOCOMOTIVE TEST CYCLE—Continued
Test mode
Notch setting
Time in mode
(minutes) 1
Sample averaging
period for emissions 1
C ............................................................................
1 .............................................................................
2 .............................................................................
3 .............................................................................
4 .............................................................................
5 .............................................................................
6 .............................................................................
7 .............................................................................
8 .............................................................................
Dynamic brake 2 .........................
Notch 1 .......................................
Notch 2 .......................................
Notch 3 .......................................
Notch 4 .......................................
Notch 5 .......................................
Notch 6 .......................................
Notch 7 .......................................
Notch 8 .......................................
5 to 10 ........................................
5 to 10 ........................................
5 to 10 ........................................
5 to 10 ........................................
5 to 10 ........................................
5 to 10 ........................................
5 to 10 ........................................
5 to 10 ........................................
10 to 15 ......................................
300
300
300
300
300
300
300
300
600
±
±
±
±
±
±
±
±
±
5
5
5
5
5
5
5
5
5
seconds
seconds
seconds
seconds
seconds
seconds
seconds
seconds
seconds
1 The
time in each notch and sample averaging period may be extended as needed to allow for collection of a sufficiently large PM sample.
if not so equipped.
3 See paragraph (b) of this section for alternate pre-test provisions.
dwashington3 on PROD1PC69 with RULES
2 Omit
(f) There are two approaches for
sampling PM emissions during discretemode steady-state testing as described
in this paragraph (f).
(1) Engines certified to a PM
standard/FEL at or above 0.05 g/bhp-hr.
Use a separate PM filter sample for each
test mode of the locomotive test cycle
according to the procedures specified in
paragraph (a) through (e) of this section.
You may ask to use a shorter sampling
period if the total mass expected to be
collected would cause unacceptably
high pressure drop across the filter
before reaching the end of the required
sampling time. We will not allow
sampling times less than 60 seconds.
When we conduct locomotive emission
tests, we will adhere to the time limits
for each of the numbered modes in
Table 1 to § 1033.515.
(2) Engines certified to a PM
standard/FEL below 0.05 g/bhp-hr. (i)
You may use separate PM filter samples
for each test mode as described in
paragraph (f)(1) of this section; however,
we recommend that you do not. The low
rate of sample filter loading will result
in very long sampling times and the
large number of filter samples may
induce uncertainty stack-up that will
lead to unacceptable PM measurement
accuracy. Instead, we recommend that
you measure PM emissions as specified
in paragraph (f)(2)(ii) of this section.
(ii) You may use a single PM filter for
sampling PM over all of the test modes
of the locomotive test cycle as specified
in this paragraph (f)(2). Vary the sample
time to be proportional to the applicable
line-haul or switch weighting factors
specified in § 1033.530 for each mode.
The minimum sampling time for each
mode is 400 seconds multiplied by the
weighting factor. For example, for a
mode with a weighting factor of 0.030,
the minimum sampling time is 12.0
seconds. PM sampling in each mode
must be proportional to engine exhaust
flow as specified in 40 CFR part 1065.
Begin proportional sampling of PM
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emissions at the beginning of each test
mode as is specified in paragraph (c) of
this section. End the sampling period
for each test mode so that sampling
times are proportional to the weighting
factors for the applicable duty cycles. If
necessary, you may extend the time
limit for each of the test modes beyond
the sampling times in Table 1 to
§ 1033.515 to increase the sampled mass
of PM emissions or to account for
proper weighting of the PM emission
sample over the entire cycle, using good
engineering judgment.
(g) This paragraph (g) describes how
to test locomotive engines when not
installed in a locomotive. Note that the
test procedures for dynamometer engine
testing of locomotive engines are
intended to produce emission
measurements that are essentially
identical to emission measurements
produced during testing of complete
locomotives using the same engine
configuration. The following
requirements apply for all engine tests:
(1) Specify a second-by-second set of
engine speed and load points that are
representative of in-use locomotive
operation for each of the set-points of
the locomotive test cycle described in
Table 1 to § 1033.515, including
transitions from one notch to the next.
This is your reference cycle for
validating your cycle. You may ignore
points between the end of the sampling
period for one mode and the point at
which you change the notch setting to
begin the next mode.
(2) Keep the temperature of the air
entering the engine after any charge air
cooling to within 5 °C of the typical
intake manifold air temperature when
the engine is operated in the locomotive
under similar ambient conditions.
(3) Proceed with testing as specified
for testing complete locomotives as
specified in paragraphs (a) through (f) of
this section.
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§ 1033.520
cycles.
Alternative ramped modal
(a) Locomotive testing over a ramped
modal cycle is intended to improve
measurement accuracy at low emission
levels by allowing the use of batch
sampling of PM and gaseous emissions
over multiple locomotive notch settings.
Ramped modal cycles combine multiple
test modes of a discrete-mode steadystate into a single sample period. Time
in notch is varied to be proportional to
weighting factors. The ramped modal
cycle for line-haul locomotives is shown
in Table 1 to this section. The ramped
modal cycle for switch locomotives is
shown in Table 2 to this section. Both
ramped modal cycles consist of a warmup followed by three test phases that are
each weighted in a manner that
maintains the duty cycle weighting of
the line-haul and switch locomotive
duty cycles in § 1033.530. You may use
ramped modal cycle testing for any
locomotives certified under this part.
(b) Ramped modal testing requires
continuous gaseous analyzers and three
separate PM filters (one for each phase).
You may collect a single batch sample
for each test phase, but you must also
measure gaseous emissions
continuously to allow calculation of
notch caps as required under
§ 1033.101.
(c) You may operate the engine in any
way you choose to warm it up. Then
follow the provisions of 40 CFR part
1065, subpart F for general pre-test
procedures (including engine and
sampling system pre-conditioning).
(d) Begin the test by operating the
locomotive over the pre-test portion of
the cycle. For locomotives not equipped
with catalysts, you may begin the test as
soon as the engine reaches its lowest
idle setting. For catalyst-equipped
locomotives, you may begin the test in
normal idle mode if the engine does not
reach its lowest idle setting within 15
minutes. If you do start in normal idle,
run the low idle mode after normal idle,
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then resume the specified mode
sequence (without repeating the normal
idle mode).
(e) Start the test according to 40 CFR
1065.530.
(1) Each test phase begins when
operator demand is set to the first
operator demand setting of each test
phase of the ramped modal cycle. Each
test phase ends when the time in mode
is reached for the last mode in the test
phase.
(2) For PM emissions (and other batch
sampling), the sample period over
which emissions for the phase are
averaged generally begins within 10
seconds after the operator demand is
changed to start the test phase and ends
within 5 seconds of the sampling time
for the test mode is reached. (see Table
1 to this section). You may ask to delay
the start of the sample period to account
for sample system residence times
longer than 10 seconds.
(3) Use good engineering judgment
when transitioning between phases.
(i) You should come as close as
possible to simultaneously:
(A) Ending batch sampling of the
previous phase.
(B) Starting batch sampling of the next
phase.
(C) Changing the operator demand to
the notch setting for the first mode in
the next phase.
(ii) Avoid the following:
(A) Overlapping batch sampling of the
two phases.
(B) An unnecessarily long delay
before starting the next phase.
(iii) For example, the following
sequence would generally be
appropriate:
(A) End batch sampling for phase 2
after 240 seconds in notch 7.
(B) Switch the operator demand to
notch 8 one second later.
(C) Begin batch sampling for phase 3
one second after switching to notch 8.
(4) If applicable, begin the smoke test
at the start of the first test phase of the
applicable ramped modal cycle.
Continue collecting smoke data until the
completion of final test phase. Refer to
§ 1033.101 to determine applicability of
the smoke standards and § 1033.525 for
details on how to conduct a smoke test.
(5) Proceed through each test phase of
the applicable ramped modal cycle in
the order specified until the test is
completed.
(6) If you must void a test phase you
may repeat the phase. To do so, begin
with a warm engine operating at the
notch setting for the last mode in the
previous phase. You do not need to
repeat later phases if they were valid.
(Note: you must report test results for all
voided tests and test phases.)
(7) Following the completion of the
third test phase of the applicable
ramped modal cycle, conduct the post
sampling procedures specified in 40
CFR 1065.530.
TABLE 1 TO § 1033.520.—LINE-HAUL LOCOMOTIVE RAMPED MODAL CYCLE
RMC test phase
Weighting
factor
RMC
mode
Time in
mode
(seconds)
Pre-test idle ............................................................................................................
Phase 1 ..................................................................................................................
(Idle test) ................................................................................................................
NA ............
..................
0.380 .......
NA ...........
A ..............
B ..............
600 to 900
600 ...........
600 ..........
Lowest idle setting.1
Low Idle.2
Normal Idle.
..................
..................
..................
..................
..................
0.389 .......
C ..............
1 ...............
2 ...............
3 ...............
4 ...............
5 ...............
1000 ........
520 ...........
520 ...........
416 ...........
352 ...........
304 ..........
Dynamic Brake.3
Notch 1.
Notch 2.
Notch 3.
Notch 4.
Notch 5.
..................
..................
0.231 .......
6 ...............
7 ...............
8 ...............
144 ...........
111 ...........
600 ..........
Notch 6.
Notch 7.
Notch 8.
Notch setting
Phase Transition
Phase 2 ..................................................................................................................
Phase Transition
Phase 3 ..................................................................................................................
1 See
paragraph (d) of this section for alternate pre-test provisions.
at normal idle for modes A and B if not equipped with multiple idle settings.
at normal idle if not equipped with a dynamic brake.
2 Operate
3 Operate
TABLE 2 TO § 1033.520.—SWITCH LOCOMOTIVE RAMPED MODAL CYCLE
RMC test phase
Weighting
factor
RMC
mode
Time in
mode
(seconds)
Pre-test idle ............................................................................................................
Phase 1 ..................................................................................................................
(Idle test) ................................................................................................................
NA ............
..................
0.598 .......
NA ...........
A ..............
B ..............
600 to 900
600 ...........
600 ..........
Lowest idle setting.1
Low Idle.2
Normal Idle.
..................
..................
..................
..................
0.377 .......
1
2
3
4
5
868
861
406
252
252
Notch
Notch
Notch
Notch
Notch
Notch setting
dwashington3 on PROD1PC69 with RULES
Phase Transition
Phase 2 ..................................................................................................................
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...............
...............
...............
...............
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...........
...........
...........
..........
1.
2.
3.
4.
5.
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Federal Register / Vol. 73, No. 88 / Tuesday, May 6, 2008 / Rules and Regulations
TABLE 2 TO § 1033.520.—SWITCH LOCOMOTIVE RAMPED MODAL CYCLE—Continued
Weighting
factor
RMC
mode
Time in
mode
(seconds)
..................
..................
0.025 .......
6 ...............
7 ...............
8 ...............
1080 ........
144 ...........
576 ..........
RMC test phase
Notch setting
Phase Transition
Phase 3 ..................................................................................................................
1 See
Notch 6.
Notch 7.
Notch 8.
paragraph (d) of this section for alternate pre-test provisions.
at normal idle for modes A and B if not equipped with multiple idle settings.
2 Operate
E ij =
dwashington3 on PROD1PC69 with RULES
§ 1033.525
w1 Ei1 + w2 Ei 2 + w3 Ei 3
w1 P + w2 P2 + w3 P3
1
Smoke testing.
This section describes the equipment
and procedures for testing for smoke
emissions when is required.
(a) This section specifies how to
measure smoke emissions using a fullflow, open path light extinction
smokemeter. A light extinction meter
consists of a built-in light beam that
traverses the exhaust smoke plume that
issues from exhaust the duct. The light
beam must be at right angles to the axis
of the plume. Align the light beam to go
through the plume along the hydraulic
diameter (defined in 1065.1001) of the
exhaust stack. Where it is difficult to
align the beam to have a path length
equal to the hydraulic diameter (such as
a long narrow rectangular duct), you
may align the beam to have a different
path length and correct it to be
equivalent to a path length equal to the
hydraulic diameter. The light extinction
meter must meet the requirements of
paragraph (b) of this section and the
following requirements:
(1) Use an incandescent light source
with a color temperature range of 2800K
to 3250K, or a light source with a
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spectral peak between 550 and 570
nanometers.
(2) Collimate the light beam to a
nominal diameter of 3 centimeters and
an angle of divergence within a 6 degree
included angle.
(3) Use a photocell or photodiode
light detector. If the light source is an
incandescent lamp, use a detector that
has a spectral response similar to the
photopic curve of the human eye (a
maximum response in the range of 550
to 570 nanometers, to less than four
percent of that maximum response
below 430 nanometers and above 680
nanometers).
(4) Attach a collimating tube to the
detector with apertures equal to the
beam diameter to restrict the viewing
angle of the detector to within a 16
degree included angle.
(5) Amplify the detector signal
corresponding to the amount of light.
(6) You may use an air curtain across
the light source and detector window
assemblies to minimize deposition of
smoke particles on those surfaces,
provided that it does not measurably
affect the opacity of the plume.
(7) Minimize distance from the optical
centerline to the exhaust outlet; in no
case may it be more than 3.0 meters.
The maximum allowable distance of
unducted space upstream of the optical
centerline is 0.5 meters. Center the full
flow of the exhaust stream between the
source and detector apertures (or
windows and lenses) and on the axis of
the light beam.
(8) You may use light extinction
meters employing substantially
identical measurement principles and
producing substantially equivalent
results, but which employ other
electronic and optical techniques.
(b) All smokemeters must meet the
following specifications:
(1) A full-scale deflection response
time of 0.5 second or less.
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(2) You may attenuate signal
responses with frequencies higher than
10 Hz with a separate low-pass
electronic filter with the following
performance characteristics:
(i) Three decibel point: 10 Hz.
(ii) Insertion loss: 0.0 ± 0.5 dB.
(iii) Selectivity: 12 dB down at 40 Hz
minimum.
(iv) Attenuation: 27 dB down at 40 Hz
minimum.
(c) Perform the smoke test by
continuously recording smokemeter
response over the entire locomotive test
cycle in percent opacity to within one
percent resolution and also
simultaneously record operator demand
set point (e.g., notch position). Compare
the recorded opacities to the smoke
standards applicable to your
locomotive.
(d) You may use a partial flow
sampling smokemeter if you correct for
the path length of your exhaust plume.
If you use a partial flow sampling meter,
follow the instrument manufacturer’s
installation, calibration, operation, and
maintenance procedures.
§ 1033.530
Duty cycles and calculations.
This section describes how to apply
the duty cycle to measured emission
rates to calculate cycle-weighted average
emission rates.
(a) Standard duty cycles and
calculations. Tables 1 and 2 of this
section show the duty cycle to use to
calculate cycle-weighted average
emission rates for locomotives equipped
with two idle settings, eight propulsion
notches, and at least one dynamic brake
notch and tested using the Locomotive
Test Cycle. Use the appropriate
weighting factors for your locomotive
application and calculate cycleweighted average emissions as specified
in 40 CFR part 1065, subpart G.
E:\FR\FM\06MYR2.SGM
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ER06MY08.010
(f) Calculate your cycle-weighted
brake-specific emission rates as follows:
(1) For each test phase j:
(i) Calculate emission rates (Eij) for
each pollutant i as the total mass
emissions divided by the total time in
the phase.
(ii) Calculate average power (Pj) as the
total work divided by the total time in
the phase.
(2) For each pollutant, calculate your
cycle-weighted brake-specific emission
rate using the following equation, where
wj is the weighting factor for phase j:
Federal Register / Vol. 73, No. 88 / Tuesday, May 6, 2008 / Rules and Regulations
25225
TABLE 1 TO § 1033.530.—STANDARD DUTY CYCLE WEIGHTING FACTORS FOR CALCULATING EMISSION RATES FOR
LOCOMOTIVES WITH MULTIPLE IDLE SETTINGS
Notch setting
Test mode
Low Idle .............................................................................................................................
Normal Idle ........................................................................................................................
Dynamic Brake ..................................................................................................................
Notch 1 ..............................................................................................................................
Notch 2 ..............................................................................................................................
Notch 3 ..............................................................................................................................
Notch 4 ..............................................................................................................................
Notch 5 ..............................................................................................................................
Notch 6 ..............................................................................................................................
Notch 7 ..............................................................................................................................
Notch 8 ..............................................................................................................................
A ..............
B ..............
C ..............
1 ...............
2 ...............
3 ...............
4 ...............
5 ...............
6 ...............
7 ...............
8 ...............
1 Not
Line-haul
weighting
factors
0.190
0.190
0.125
0.065
0.065
0.052
0.044
0.038
0.039
0.030
0.162
Line-haul
weighting
factors
(no dynamic
brake)
0.190
0.315
(1)
0.065
0.065
0.052
0.044
0.038
0.039
0.030
0.162
Switch
weighting
factors
0.299
0.299
0.000
0.124
0.123
0.058
0.036
0.036
0.015
0.002
0.008
applicable.
TABLE 2 TO § 1033.530.—STANDARD DUTY CYCLE WEIGHTING FACTORS FOR CALCULATING EMISSION RATES FOR
LOCOMOTIVES WITH A SINGLE IDLE SETTING
Notch setting
Test mode
Normal Idle ........................................................................................................................
Dynamic Brake ..................................................................................................................
Notch 1 ..............................................................................................................................
Notch 2 ..............................................................................................................................
Notch 3 ..............................................................................................................................
Notch 4 ..............................................................................................................................
Notch 5 ..............................................................................................................................
Notch 6 ..............................................................................................................................
Notch 7 ..............................................................................................................................
Notch 8 ..............................................................................................................................
A ..............
C ..............
1 ...............
2 ...............
3 ...............
4 ...............
5 ...............
6 ...............
7 ...............
8 ...............
dwashington3 on PROD1PC69 with RULES
1 Not
Line-haul
0.380
0.125
0.065
0.065
0.052
0.044
0.038
0.039
0.030
0.162
Line-haul
(no dynamic
brake)
0.505
(1)
0.065
0.065
0.052
0.044
0.038
0.039
0.030
0.162
Switch
0.598
0.000
0.124
0.123
0.058
0.036
0.036
0.015
0.002
0.008
applicable.
(b) Idle and dynamic brake notches.
The test procedures generally require
you to measure emissions at two idle
settings and one dynamic brake, as
follows:
(1) If your locomotive is equipped
with two idle settings and one or more
dynamic brake settings, measure
emissions at both idle settings and the
worst case dynamic brake setting, and
weight the emissions as specified in the
applicable table of this section. Where it
is not obvious which dynamic brake
setting represents worst case, do one of
the following:
(i) You may measure emissions and
power at each dynamic brake point and
average them together.
(ii) You may measure emissions and
power at the dynamic brake point with
the lowest power.
(2) If your locomotive is equipped
with two idle settings and is not
equipped with dynamic brake, use a
normal idle weighting factor of 0.315 for
the line-haul cycle. If your locomotive is
equipped with only one idle setting and
no dynamic brake, use an idle weighting
factor of 0.505 for the line-haul cycle.
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(c) Nonstandard notches or no
notches. If your locomotive is equipped
with more or less than 8 propulsion
notches, recommend an alternate test
cycle based on the in-use locomotive
configuration. Unless you have data
demonstrating that your locomotive will
be operated differently from
conventional locomotives, recommend
weighting factors that are consistent
with the power weightings of the
specified duty cycle. For example, the
average load factor for your
recommended cycle (cycle-weighted
power divided by rated power) should
be equivalent to those of conventional
locomotives. We may also allow the use
of the standard power levels shown in
Table 3 to this section for nonstandard
locomotive testing subject to our prior
approval. This paragraph (c) does not
allow engines to be tested without
consideration of the actual notches that
will be used.
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TABLE 3 TO § 1033.530.—STANDARD
NOTCH POWER LEVELS EXPRESSED
AS A PERCENTAGE OF RATED
POWER
Percent
Normal Idle ...................................
Dynamic Brake .............................
Notch 1 .........................................
Notch 2 .........................................
Notch 3 .........................................
Notch 4 .........................................
Notch 5 .........................................
Notch 6 .........................................
Notch 7 .........................................
Notch 8 .........................................
0.00
0.00
4.50
11.50
23.50
35.00
48.50
64.00
85.00
100.00
(d) Optional Ramped Modal Cycle
Testing. Tables 1 and 2 of § 1033.520
show the weighting factors to use to
calculate cycle-weighted average
emission rates for the applicable
locomotive ramped modal cycle. Use
the weighting factors for the ramped
modal cycle for your locomotive
application and calculate cycleweighted average emissions as specified
in 40 CFR part 1065, subpart G.
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25226
Federal Register / Vol. 73, No. 88 / Tuesday, May 6, 2008 / Rules and Regulations
(e) Automated Start-Stop. For
locomotive equipped with features that
shut the engine off after prolonged
periods of idle, multiply the measured
idle mass emission rate over the idle
portion of the applicable test cycles by
a factor equal to one minus the
estimated fraction reduction in idling
time that will result in use from the
shutdown feature. Do not apply this
factor to the weighted idle power.
Application of this adjustment is subject
to our approval. This paragraph (e) does
not apply if the locomotive is (or will
be) covered by a separate certificates for
idle control.
(f) Multi-engine locomotives. This
paragraph (f) applies for locomotives
using multiple engines where all
engines are identical in all material
respects. In cases where we allow
engine dynamometer testing, you may
test a single engine consistent with good
engineering judgment, as long as you
test it at the operating points at which
the engines will operate when installed
in the locomotive (excluding stopping
and starting). Weigh the results to reflect
the power demand/power-sharing of the
in-use configuration for each notch
setting.
(g) Representative test cycles for
freshly manufactured locomotives. As
specified in this paragraph (g),
manufacturers may be required to use
an alternate test cycle for freshly
manufactured Tier 3 and later
locomotives.
(1) If you determine that you are
adding design features that will make
the expected average in-use duty cycle
for any of your freshly manufactured
locomotive engine families significantly
different from the otherwise applicable
test cycle (including weighting factors),
you must notify us and recommend an
alternate test cycle that represents the
expected average in-use duty cycle. You
should also obtain preliminary approval
before you begin collecting data to
support an alternate test cycle. We will
specify whether to use the default duty
cycle, your recommended cycle, or a
different cycle, depending on which
cycle we believe best represents
expected in-use operation.
(2) The provisions of this paragraph
(g) apply differently for different types
of locomotives, as follows:
(i) For Tier 4 and later line-haul
locomotives, use the cycle required by
(g)(1) of this section to show compliance
with the line-haul cycle standards.
(ii) For Tier 3 and later switch
locomotives, use the cycle required by
(g)(1) of this section to show compliance
with the switch cycle standards.
(iii) For Tier 3 line-haul locomotives,
if we specify an alternate cycle, use it
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to show compliance with the line-haul
cycle standards. If you include the
locomotives in the ABT program of
subpart H of this part, calculate linehaul cycle credits (positive or negative)
using the alternate cycle and the linehaul cycle standards. Your locomotive
is deemed to also generate an equal
amount of switch cycle credits.
(3) For all locomotives certified using
an alternate cycle, include a description
of the cycle in the owners manual such
that the locomotive can be
remanufactured using the same cycle.
(4) For example, if your freshly
manufactured line-haul locomotives are
equipped with load control features that
modify how the locomotive will operate
when it is in a consist, and such features
will cause the locomotives to operate
differently from the otherwise
applicable line-haul cycle, we may
require you to certify using an alternate
cycle.
(5) See paragraph (h) of this section
for cycle-changing design features that
also result in energy savings.
(h) Calculation adjustments for
energy-saving design features. The
provisions of this paragraph (h) apply
for locomotives equipped with energysaving locomotive design features. They
do not apply for features that only
improve the engine’s brake-specific fuel
consumption.
(1) Manufacturers/remanufacturers
choosing to adjust emissions under this
paragraph (h) must do all of the
following for certification:
(i) Describe the energy-saving features
in your application for certification.
(ii) Describe in your installation
instruction and/or maintenance
instructions all steps necessary to utilize
the energy-saving features.
(2) If your design feature will also
affect the locomotive’s duty cycle, you
must comply with the requirements of
paragraph (g) of this section.
(3) Calculate energy the savings as
described in this paragraph (h)(3).
(i) Estimate the expected mean in-use
fuel consumption rate (on a BTU per
ton-mile basis) with and without the
energy saving design feature, consistent
with the specifications of paragraph
(h)(4) of this section. The energy savings
is the ratio of fuel consumed from a
locomotive operating with the new
feature to fuel consumed from a
locomotive operating without the
feature under identical conditions.
Include an estimate of the 80 percent
confidence interval for your estimate of
the mean, and other statistical
parameters we specify.
(ii) Your estimate must be based on
in-use operating data, consistent with
good engineering judgment. Where we
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have previously certified your design
feature under this paragraph (h), we
may require you to update your analysis
based on all new data that are available.
You must obtain preliminary approval
before you begin collecting operational
data for this purpose.
(iii) We may allow you to consider the
effects of your design feature separately
for different route types, regions, or
railroads. We may require that you
certify these different locomotives in
different engine families and may
restrict their use to the specified
applications.
(iv) Design your test plan so that the
operation of the locomotives with and
without is as similar as possible in all
material aspects (other than the design
feature being evaluated). Correct all data
for any relevant differences, consistent
with good engineering judgment.
(v) Do not include any brake-specific
energy savings in your calculated
values. If it is not possible to exclude
such effects from your data gathering,
you must correct for these effects,
consistent with good engineering
judgment.
(4) Calculate adjustment factors as
described in this paragraph (h)(4). If the
energy savings will apply broadly,
calculate and apply the adjustment on a
cycle-weighted basis. Otherwise,
calculate and apply the adjustment
separately for each notch. To apply the
adjustment, multiply the emissions
(either cycle-weighted or notch-specific,
as applicable) by the adjustment. Use
the lower bound of the 80 percent
confidence interval of the estimate of
the mean as your estimated energy
savings rate. We may cap your energy
savings rate for this paragraph (h)(4) at
80 percent of the estimate of the mean.
Calculate the emission adjustment
factors as:
AF = 1.000—(energy savings rate)
§ 1033.535 Adjusting emission levels to
account for infrequently regenerating
aftertreatment devices.
This section describes how to adjust
emission results from locomotives using
aftertreatment technology with
infrequent regeneration events that
occur during testing. See paragraph (e)
of this section for how to adjust ramped
modal testing. See paragraph (f) of this
section for how to adjust discrete-mode
testing. For this section, ‘‘regeneration’’
means an intended event during which
emission levels change while the system
restores aftertreatment performance. For
example, hydrocarbon emissions may
increase temporarily while oxidizing
accumulated particulate matter in a
trap. Also for this section, ‘‘infrequent’’
refers to regeneration events that are
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Federal Register / Vol. 73, No. 88 / Tuesday, May 6, 2008 / Rules and Regulations
dwashington3 on PROD1PC69 with RULES
expected to occur on average less than
once per sample period.
(a) Developing adjustment factors.
Develop an upward adjustment factor
and a downward adjustment factor for
each pollutant based on measured
emission data and observed
regeneration frequency. Adjustment
factors should generally apply to an
entire engine family, but you may
develop separate adjustment factors for
different configurations within an
engine family. If you use adjustment
factors for certification, you must
identify the frequency factor, F, from
paragraph (b) of this section in your
application for certification and use the
adjustment factors in all testing for that
engine family. You may use carryover or
carry-across data to establish adjustment
factors for an engine family, as
described in § 1033.235, consistent with
good engineering judgment. All
adjustment factors for regeneration are
additive. Determine adjustment factors
separately for different test segments as
described in paragraphs (e) and (f) of
this section. You may use either of the
following different approaches for
locomotives that use aftertreatment with
infrequent regeneration events:
(1) You may disregard this section if
you determine that regeneration does
not significantly affect emission levels
for an engine family (or configuration)
or if it is not practical to identify when
regeneration occurs. If you do not use
adjustment factors under this section,
your locomotives must meet emission
standards for all testing, without regard
to regeneration.
(2) You may ask us to approve an
alternate methodology to account for
regeneration events. We will generally
limit approval to cases in which your
locomotives use aftertreatment
technology with extremely infrequent
regeneration and you are unable to
apply the provisions of this section.
(b) Calculating average emission
factors. Calculate the average emission
factor (EFA) based on the following
equation:
EFA = (F)(EFH) + (1-F)(EFL)
Where:
F = the frequency of the regeneration event
during normal in-use operation,
expressed in terms of the fraction of
equivalent tests during which the
regeneration occurs. You may determine
F from in-use operating data or running
replicate tests. For example, if you
observe that the regeneration occurs 125
times during 1000 MW-hrs of operation,
and your locomotive typically
accumulates 1 MW-hr per test, F would
be (125) ÷ (1000) × (1) = 0.125.
EFH = measured emissions from a test
segment in which the regeneration
occurs.
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EFL = measured emissions from a test
segment in which the regeneration does
not occur.
25227
(a) Meaning of manufacturer. When
used in 40 CFR part 1068, the term
‘‘manufacturer’’ means manufacturer
and/or remanufacturer.
(c) Applying adjustment factors.
(b) Engine rebuilding. The provisions
Apply adjustment factors based on
of 40 CFR 1068.120 do not apply when
whether regeneration occurs during the
remanufacturing locomotives under a
test run. You must be able to identify
certificate of conformity issued under
regeneration in a way that is readily
this part.
apparent during all testing.
(c) Exemptions. (1) The exemption
(1) If regeneration does not occur
provisions of 40 CFR 1068.240 (i.e.,
during a test segment, add an upward
exemptions for replacement engines) do
adjustment factor to the measured
not apply for domestic or imported
emission rate. Determine the upward
locomotives. (Note: You may introduce
adjustment factor (UAF) using the
into commerce freshly manufactured
following equation:
replacement engines under this part,
UAF = EFA¥EFL
provided the locomotives into which
(2) If regeneration occurs or starts to
they are installed are covered by a
occur during a test segment, subtract a
certificate of conformity.
downward adjustment factor from the
(2) The exemption provisions of 40
measured emission rate. Determine the
CFR 1068.250 and 1068.255 (i.e.,
downward adjustment factor (DAF)
exemptions for hardship relief) do not
using the following equation:
apply for domestic or imported
DAF = EFH¥EFA
locomotives. See § 1033.620 for
(d) Sample calculation. If EFL is 0.10
provisions related to hardship relief.
g/bhp-hr, EFH is 0.50 g/ bhp-hr, and F
(3) The exemption provisions of 40
is 0.10 (the regeneration occurs once for CFR 1068.260 (i.e., exemptions for
each ten tests), then:
delegated assembly) do not apply for
domestic or imported locomotives,
EFA = (0.10)(0.50 g/ bhp-hr) +
except as specified in § 1033.630.
(1.00¥0.10)(0.10 g/ bhp-hr) = 0.14
(4) The provisions for importing
g/ bhp-hr.
UAF = 0.14 g/ bhp-hr¥0.10 g/ bhp-hr = engines and equipment under the
identical configuration exemption of 40
0.04 g/ bhp-hr.
DAF = 0.50 g/ bhp-hr¥0.14 g/ bhp-hr =
CFR 1068.315(i) do not apply for
0.36 g/ bhp-hr
locomotives.
(5) The provisions for importing
(e) Ramped modal testing. Develop
separate adjustment factors for each test engines and equipment under the
ancient engine exemption of 40 CFR
phase. If a regeneration has started but
has not been completed when you reach 1068.315(j) do not apply for
locomotives.
the end of a test phase, use good
(d) SEAs, defect reporting, and recall.
engineering judgment to reduce your
The provisions of 40 CFR part 1068,
downward adjustments to be
proportional to the emission impact that subpart E (i.e., SEA provisions) do not
apply for locomotives. Except as noted
occurred in the test phases.
in this paragraph (d), the provisions of
(f) Discrete-mode testing. Develop
separate adjustment factors for each test 40 CFR part 1068, subpart F, apply to
certificate holders for locomotives as
mode. If a regeneration has started but
has not been completed when you reach specified for manufacturers in that part.
(1) When there are multiple persons
the end of the sampling time for a test
meeting the definition of manufacturer
mode extend the sampling period for
or remanufacturer, each person meeting
that mode until the regeneration is
the definition of manufacturer or
completed.
remanufacturer must comply with the
requirements of 40 CFR part 1068,
Subpart G—Special Compliance
subpart F, as needed so that the
Provisions
certificate holder can fulfill its
§ 1033.601 General compliance provisions. obligations under those subparts.
Locomotive manufacturer/
(2) The defect investigation
remanufacturers, as well as owners and
requirements of 40 CFR 1068.501(a)(5),
operators of locomotives subject to the
(b)(1) and (b)(2) do not apply for
requirements of this part, and all other
locomotives. Instead, use good
persons, must observe the provisions of
engineering judgment to investigate
this part, the requirements and
emission-related defects consistent with
prohibitions in 40 CFR part 1068, and
normal locomotive industry practice for
the provisions of the Clean Air Act. The investigating defects. You are not
provisions of 40 CFR part 1068 apply for required to track parts shipments as
locomotives as specified in that part,
indicators of possible defects.
(e) Introduction into commerce. The
except as otherwise specified in this
placement of a new locomotive or new
section.
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locomotive engine back into service
following remanufacturing is a violation
of 40 CFR 1068.101(a)(1), unless it has
a valid certificate of conformity for its
model year and the required label.
dwashington3 on PROD1PC69 with RULES
§ 1033.610
Small railroad provisions.
In general, the provisions of this part
apply for all locomotives, including
those owned by Class II and Class III
railroads. This section describes how
these provisions apply for railroads
meeting the definition of ‘‘small
railroad’’ in § 1033.901. (Note: The term
‘‘small railroad’’ excludes all Class II
railroads and some Class III railroads,
such as those owned by large parent
companies.)
(a) Locomotives become subject to the
provisions of this part when they
become ‘‘new’’ as defined in § 1033.901.
Under that definition, a locomotive is
‘‘new’’ when first assembled, and
generally becomes ‘‘new’’ again when
remanufactured. As an exception to this
general concept, locomotives that are
owned and operated by railroads
meeting the definition of ‘‘small
railroad’’ in § 1033.901 do not become
‘‘new’’ when remanufactured, unless
they were previously certified to EPA
emission standards. Certificate holders
may require written confirmation from
the owner/operator that the locomotive
qualifies as a locomotive that is owned
and operated by a small railroad. Such
written confirmation to a certificate
holder is deemed to also be a
submission to EPA and is thus subject
to the reporting requirements of 40 CFR
1068.101.
(b) The provisions of subpart I of this
part apply to all owners and operators
of locomotives subject to this part 1033.
However, the regulations of that subpart
specify some provisions that apply only
for Class I freight railroads, and others
that apply differently to Class I freight
railroads and other railroads.
(c) We may exempt new locomotives
that are owned or operated by small
railroads from the prohibition against
remanufacturing a locomotive without a
certificate of conformity as specified in
this paragraph (c). This exemption is
only available in cases where no
certified remanufacturing system is
available for the locomotive. For
example, it is possible that no
remanufacturer will certify a system for
very old locomotive models that
comprise a tiny fraction of the fleet and
that are remanufactured infrequently.
We will grant the exemption in all cases
in which no remanufacturing system
has been certified for the applicable
engine family and model year. We may
also grant an exemption where we
determine that a certified system is
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unavailable. We may consider the issue
of excessive costs in determining the
availability of certified systems. If we
grant this exemption for a previously
certified locomotive, you are required to
return the locomotive to its previously
certified configuration. Send your
request for such exemptions to the
Designated Compliance Officer.
(d) Non-Class I railroads that do not
meet the definition of ‘‘small railroad’’
in § 1033.901 may ask that their
remanufactured locomotives be
excluded from the definition of ‘‘new’’
in § 1033.901 in cases where no certified
remanufacturing system is available for
the locomotive. We will grant the
exemption in all cases in which no
remanufacturing system has been
certified for the applicable engine
family and model year. If we grant this
exemption for a previously certified
locomotive, you are required to return
the locomotive to its previously certified
configuration. Send your request for
such exemptions to the Designated
Compliance Officer.
§ 1033.615 Voluntarily subjecting
locomotives to the standards of this part.
The provisions of this section specify
the cases in which an owner or
manufacturer of a locomotive or similar
piece of equipment can subject it to the
standards and requirements of this part.
Once the locomotive or equipment
becomes subject to the locomotive
standards and requirements of this part,
it remains subject to the standards and
requirements of this part for the
remainder of its service life.
(a) Equipment excluded from the
definition of ‘‘locomotive’’. (1)
Manufacturers/remanufacturers of
equipment that is excluded from the
definition of ‘‘locomotive’’ because of its
total power, but would otherwise meet
the definition of locomotive may ask to
have it considered to be a locomotive.
To do this, submit an application for
certification as specified in subpart C of
this part, explaining why it should be
considered to be a locomotive. If we
approve your request, it will be deemed
to be a locomotive for the remainder of
its service life.
(2) In unusual circumstances, we may
deem other equipment to be
locomotives (at the request of the owner
or manufacturer/remanufacturer) where
such equipment does not conform
completely to the definition of
locomotive, but is functionally
equivalent to a locomotive.
(b) Locomotives excluded from the
definition of ‘‘new’’. Owners of
remanufactured locomotives excluded
from the definition of ‘‘new’’ in
§ 1033.901 under paragraph (2) of that
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definition may choose to upgrade their
locomotives to subject their locomotives
to the standards and requirements of
this part by complying with the
specifications of a certified
remanufacturing system, including the
labeling specifications of § 1033.135.
§ 1033.620 Hardship provisions for
manufacturers and remanufacturers.
(a) If you qualify for the economic
hardship provisions specified in 40 CFR
1068.245, we may approve a period of
delayed compliance for up to one model
year total.
(b) The provisions of this paragraph
(b) are intended to address problems
that could occur near the date on which
more stringent emission standards
become effective, such as the transition
from the Tier 2 standards to the Tier 3
standards for line-haul locomotives on
January 1, 2012.
(1) In appropriate extreme and
unusual circumstances that are clearly
outside the control of the manufacturer
and could not have been avoided by the
exercise of prudence, diligence, and due
care, we may permit you, for a brief
period, to introduce into commerce
locomotives which do not comply with
the applicable emission standards if all
of the following conditions apply:
(i) You cannot reasonably
manufacture the locomotives in such a
manner that they would be able to
comply with the applicable standards.
(ii) The manufacture of the
locomotives was substantially
completed prior to the applicability date
of the standards from which you seek
the relief. For example, you may not
request relief for a locomotive that has
been ordered, but for which you will not
begin the assembly process prior to the
applicability date of the standards. On
the other hand, we would generally
consider completion of the underframe
weldment to be a substantial part of the
manufacturing process.
(iii) Manufacture of the locomotives
was previously scheduled to be
completed at such a point in time that
locomotives would have been included
in the previous model year, such that
they would have been subject to less
stringent standards, and that such
schedule was feasible under normal
conditions.
(iv) You demonstrate that the
locomotives comply with the less
stringent standards that applied to the
previous model year’s production
described in paragraph (b)(1)(iii) of this
section, as prescribed by subpart C of
this part (i.e., that the locomotives are
identical to locomotives certified in the
previous model year).
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(v) You exercised prudent planning,
were not able to avoid the violation, and
have taken all reasonable steps to
minimize the extent of the
nonconformity.
(vi) We approve your request before
you introduce the locomotives into
commerce.
(2) You must notify us as soon as you
become aware of the extreme or unusual
circumstances.
(3)(i) Include locomotives for which
we grant relief under this section in the
engine family for which they were
originally intended to be included.
(ii) Where the locomotives are to be
included in an engine family that was
certified to an FEL above the applicable
standard, you must reserve credits to
cover the locomotives covered by this
allowance and include the required
information for these locomotives in the
end-of-year report required by subpart H
of this part.
(c) In granting relief under this
section, we may also set other
conditions as appropriate, such as
requiring payment of fees to negate an
economic gain that such relief would
otherwise provide.
dwashington3 on PROD1PC69 with RULES
§ 1033.625 Special certification provisions
for non-locomotive-specific engines.
You may certify freshly manufactured
or remanufactured locomotives using
non-locomotive-specific engines (as
defined in (1033.901) using the normal
certification procedures of this part.
Locomotives certified in that way are
generally treated the same as other
locomotives, except where specified
otherwise. The provisions of this section
provide for design certification to the
locomotive standards in this part for
locomotives using engines included in
engine families certified under 40 CFR
part 1039 (or part 89) in limited
circumstances.
(a) Remanufactured or freshly
manufactured switch locomotives
powered by non-locomotive-specific
engines may be certified by design
without the test data required by
1033.235 if all of the following are true:
(1) Before being installed in the
locomotive, the engines were covered by
a certificate of conformity issued under
40 CFR Part 1039 (or part 89) that is
effective for the calendar year in which
the manufacture or remanufacture
occurs. You may use engines certified
during the previous year if it is subject
to the same standards. You may not
make any modifications to the engines
unless we approve them.
(2) The engines were certified to
standards that are numerically lower
than the applicable locomotive
standards of this part.
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(3) More engines are reasonably
projected to be sold and used under the
certificate for non-locomotive use than
for use in locomotives.
(4) The number of such locomotives
certified under this section does not
exceed 30 in any three-year period. We
may waive this sales limit for
locomotive models that have previously
demonstrated compliance with the
locomotive standards of § 1033.101 inuse.
(5) We approved the application as
specified in paragraph (d) of this
section.
(b) To certify your locomotives by
design under this section, submit your
application as specified in § 1033.205,
except include the following instead of
the locomotive test data otherwise
required:
(1) A description of the engines to be
used, including the name of the engine
manufacturer and engine family
identifier for the engines.
(2) A brief engineering analysis
describing how the engine’s emission
controls will function when installed in
the locomotive throughout the
locomotive’s useful life.
(3) The emission data submitted
under 40 CFR part 1039 (or part 89).
(c) Locomotives certified under this
section are subject to all of the same
requirements of this part unless
specified otherwise in this section. The
engines used in such locomotives are
not considered to be included in the
otherwise applicable engines family of
40 CFR part 1039 (or part 89).
(d) We will approve or deny the
application as specified in subpart C of
this part. For example, we will deny
your application for certification by
design under this section in any case
where we have evidence that your
locomotives will not conform to the
requirements of this part throughout
their useful lives.
§ 1033.630 Staged-assembly and
delegated assembly exemptions.
(a) Staged assembly. You may ask us
to provide a temporary exemption to
allow you to complete production of
your engines and locomotives at
different facilities, as long as you
maintain control of the engines until
they are in their certified configuration.
We may require you to take specific
steps to ensure that such locomotives
are in their certified configuration
before reaching the ultimate purchaser.
You may request an exemption under
this paragraph (a) in your application
for certification, or in a separate
submission. If you include your request
in your application, your exemption is
approved when we grant your
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certificate. Note that no exemption is
needed to ship an engine that has been
assembled in its certified configuration,
is properly labeled, and will not require
an aftertreatment device to be attached
when installed in the locomotive.
(b) Delegated assembly. This
paragraph (b) applies where the engine
manufacturer/remanufacturer does not
complete assembly of the locomotives
and the engine is shipped after being
manufactured or remanufactured
(partially or completely). The provisions
of this paragraph (b) apply differently
depending on who holds the certificate
of conformity and the state of the engine
when it is shipped. You may request an
exemption under this paragraph (b) in
your application for certification, or in
a separate submission. If you include
your request in your application, your
exemption is approved when we grant
your certificate. A manufacturer/
remanufacturer may request an
exemption under 40 CFR 1068.260
instead of under this section.
(1) In cases where an engine has been
assembled in its certified configuration,
properly labeled, and will not require an
aftertreatment device to be attached
when installed in the locomotive, no
exemption is needed to ship the engine.
You do not need an exemption to ship
engines without specific components if
they are not emission-related
components identified in Appendix I of
40 CFR part 1068.
(2) In cases where an engine has been
properly labeled by the certificate
holder and assembled in its certified
configuration except that it does not yet
have a required aftertreatment device,
an exemption is required to ship the
engine. You may ask for this exemption
if you do all of the following:
(i) You note on the Engine Emission
Control Information label that the
locomotive must include the
aftertreatment device to be covered by
the certificate.
(ii) You make clear in your emissionrelated installation instructions that
installation of the aftertreatment device
is required for the locomotive to be
covered by the certificate.
(3) In cases where an engine will be
shipped to the certificate holder in an
uncertified configuration, an exemption
is required to ship the engine. You may
ask for this exemption under 40 CFR
1068.262.
(c) Other exemptions. In unusual
circumstances, you may ask us to
provide an exemption for an assembly
process that is not covered by the
provisions of paragraphs (a) and (b) of
this section. We will make the
exemption conditional based on you
complying with requirements that we
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determine are necessary to ensure that
the locomotives are assembled in their
certified configuration before being
placed (back) into service.
dwashington3 on PROD1PC69 with RULES
§ 1033.640 Provisions for repowered and
refurbished locomotives.
(a) The provisions of this section
apply for locomotives that are produced
from an existing locomotive so that the
new locomotive contains both
previously used parts and parts that
have never been used before.
(1) Repowered locomotives are used
locomotives in which a freshly
manufactured propulsion engine is
installed. As described in this section, a
repowered locomotive is deemed to be
either remanufactured or freshly
manufactured, depending on the total
amount of unused parts on the
locomotive. It may also be deemed to be
a refurbished locomotive.
(2) Refurbished locomotives are
locomotives that contain more unused
parts than previously used parts. As
described in this section, a locomotive
containing more unused parts than
previously used parts may be deemed to
be either remanufactured or freshly
manufactured, depending on the total
amount of unused parts on the
locomotive. Note that § 1033.101 defines
refurbishment of a pre-1973 locomotive
to be an upgrade of the locomotive.
(b) A single existing locomotive
cannot be divided into parts and
combined with new parts to create more
than one remanufactured locomotive.
However, any number of locomotives
can be divided into parts and combined
with new parts to create more than one
remanufactured locomotive, provide the
number of locomotives created
(remanufactured and freshly
manufactured) does not exceed the
number of locomotives that were
disassembled.
(c) You may determine the relative
amount of previously used parts
consistent with the specifications of the
Federal Railroad Administration.
Otherwise, determine the relative
amount of previously used parts as
follows:
(1) Identify the parts in the fully
assembled locomotive that have been
previously used and those that have
never been used before.
(2) Weight the unused parts and
previously used parts by the dollar
value of the parts. For example, a single
part valued at $1200 would count the
same as six parts valued at $200 each.
Group parts by system where possible
(such as counting the engine as one
part) if either all the parts in that system
are used or all the parts in that system
are unused. Calculate the used part
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values using dollar values from the
same year as the new parts.
(3) Sum the values of the unused
parts. Also sum the values of the
previously used parts. The relative
fraction of used parts is the total value
of previously used parts divided by the
combined value of the unused parts and
previously used parts.
(c) If the weighted fraction of the
locomotive that is comprised of
previously used parts is greater than or
equal to 25 percent, then the locomotive
is considered to be a remanufactured
locomotive and retains its original date
of manufacture. Note, however, that if
the weighted fraction of the locomotive
that is comprised of previously used
parts is less than 50 percent, then the
locomotive is also considered to be a
refurbished locomotive.
(d) If the weighted fraction of the
locomotive that is comprised of
previously used parts is less than 25
percent, then the locomotive is deemed
to be a freshly manufactured locomotive
and the date of original manufacture is
the most recent date on which the
locomotive was assembled using less
than 25 percent previously used parts.
For example:
(1) If you produce a new locomotive
that includes a used frame, but all other
parts are unused, then the locomotive
would likely be considered to be a
freshly manufactured locomotive
because the value of the frame would
likely be less than 25 percent of the total
value of the locomotive. Its date of
original manufacture would be the date
on which you complete its assembly.
(2) If you produce a new locomotive
by replacing the engine in a 1990
locomotive with a freshly manufactured
engine, but all other parts are used, then
the locomotive would likely be
considered to be a remanufactured
locomotive and its date of original
manufacture is the date on which
assembly was completed in 1990. (Note:
such a locomotive would also be
considered to be a repowered
locomotive.)
(e) Locomotives containing used parts
that are deemed to be freshly
manufactured locomotives are subject to
the same provisions as all other freshly
manufactured locomotives. Other
refurbished locomotives are subject to
the same provisions as other
remanufactured locomotives, with the
following exceptions:
(1) Switch locomotives. (i) Prior to
January 1, 2015, remanufactured Tier 0
switch locomotives that are deemed to
be refurbished are subject to the Tier 0
line-haul cycle and switch cycle
standards. Note that this differs from the
requirements applicable to other Tier 0
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switch locomotives, which are not
subject to the Tier 0 line-haul cycle
standards.
(ii) Beginning January 1, 2015,
remanufactured Tier 3 and earlier
switch locomotives that are deemed to
be refurbished are subject to the Tier 3
switch standards.
(2) Line-haul locomotives.
Remanufactured line-haul locomotives
that are deemed to be refurbished are
subject to the same standards as freshly
manufactured line-haul locomotives,
except that line-haul locomotives with
rated power less than 3000 hp that are
refurbished before January 1, 2015 are
subject to the same standards as
refurbished switch locomotives under
paragraph (e)(1)(i) of this section.
However, line-haul locomotives less
than 3000 hp may not generate emission
credits relative to the standards
specified in paragraph (e)(1)(i) of this
section.
(3) Labels for switch and line-haul
locomotives. Remanufacturers that
refurbish a locomotive must add a
secondary locomotive label that
includes the following:
(i) The label heading: ‘‘REFURBISHED
LOCOMOTIVE EMISSION CONTROL
INFORMATION.’’
(ii) The statement identifying when
the locomotive was refurbished and
what standards it is subject to, as
follows: ‘‘THIS LOCOMOTIVE WAS
REFURBISHED IN [year of
refurbishment] AND MUST COMPLY
WITH THE TIER [applicable standard
level] EACH TIME THAT IT IS
REMANUFACTURED, EXCEPT AS
ALLOWED BY 40 CFR 1033.750.’’.
§ 1033.645 Non-OEM component
certification program.
This section describes a voluntary
program that allows you to get EPA
approval of components you
manufacture for use during
remanufacturing.
(a) Applicability. This section applies
only for components replaced during
remanufacturing. It does not apply for
other components that are replaced
during a locomotive’s useful life.
(1) The following components are
eligible for approval under this section:
(i) Cylinder liners.
(ii) Pistons.
(iii) Piston rings.
(iv) Heads.
(v) Fuel injectors.
(vi) Turbochargers.
(vii) Aftercoolers and intercoolers.
(2) Catalysts and electronic controls
are not eligible for approval under this
section.
(3) We may determine that other types
of components can be certified under
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this section, consistent with good
engineering judgment.
(b) Approval. To obtain approval,
submit your request to the Designated
Compliance Officer.
(1) Include all of the following in your
request:
(i) A description of the component(s)
for which you are requesting approval.
(ii) A list of all engine/locomotive
models and engine families for which
your component would be used. You
may exclude models that are not subject
to our standards or will otherwise not be
remanufactured under a certificate of
conformity.
(iii) A copy of the maintenance
instructions for engines using your
component. You may reference the
other certificate holder’s maintenance
instructions in your instructions. For
example, your instructions may specify
to follow the other certificate holder’s
instructions in general, but list one or
more exceptions to address the specific
maintenance needs of your component.
(iv) An engineering analysis
(including test data in some cases)
demonstrating to us that your
component will not cause emissions to
increase. The analysis must address
both low-hour and end-of-useful life
emissions. The amount of information
required for this analysis is less than is
required to obtain a certificate of
conformity under subpart C of this part
and will vary depending on the type of
component being certified.
(v) The following statement signed by
an authorized representative of your
company: We submit this request under
40 CFR 1033.645. All the information in
this report is true and accurate to the
best of my knowledge. I know of the
penalties for violating the Clean Air Act
and the regulations. (Authorized
Company Representative)
(2) If we determine that there is
reasonable technical basis to believe
that your component is sufficiently
equivalent that it will not increase
emissions, we will approve your request
and you will be a certificate holder for
your components with respect to actual
emissions performance for all
locomotives that use those components
(in accordance with this section).
(c) Liability. Being a certificate holder
under this section means that if in-use
testing indicates that a certified
locomotive using one or more of your
approved components does not comply
with an applicable emission standard,
we will presume that you and other
certificate holders are liable for the
noncompliance. However, we will not
hold you liable in cases where you
convince us that your components did
not cause the noncompliance.
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Conversely, we will not hold other
certificate holders liable for
noncompliance caused solely by your
components. You are also subject to the
warranty and defect reporting
requirements of this part for your
certified components. Other
requirements of this part apply as
specified in § 1033.1.
(d) In-use testing. Locomotives
containing your components must be
tested according to the provisions of this
paragraph (d).
(1) Except as specified in paragraph
(d)(5) of this section, you must test at
least one locomotive if 250 locomotives
use your component under this section.
You must test one additional locomotive
for the next additional 500 locomotives
that use your component under this
section. After that, we may require you
to test one additional locomotive for
each additional 1000 locomotives that
use your component under this section.
These numbers apply across model
years. For example, if your component
is used in 125 remanufactures per year
under this section, you must test one of
the first 250 locomotives, one of the
next 500 locomotives, and up to one
every eight years after that. Do not count
locomotives that use your components
but are not covered by this section.
(2) Except for the first locomotive you
test for a specific component under this
section, locomotives tested under this
paragraph (d) must be past the half-way
point of the useful life in terms of MWhrs. For the first locomotive you test,
select a locomotive that has operated
between 25 and 50 percent of its useful
life.
(3) Unless we approve a different
schedule, you must complete testing
and report the results to us within 180
days of the earliest point at which you
could complete the testing based on the
hours of operation accumulated by the
locomotives. For example, if 250 or
more locomotives use your part under
this section, and the first of these to
reach 25 percent of its useful life does
so on March 1st of a given year, you
must complete testing of one of the first
250 locomotives and report to us by
August 28th of that year.
(4) Unless we approve different test
procedures, you must test the
locomotive according to the procedures
specified in subpart F of this part.
(5) If any locomotives fail to meet all
standards, we may require you to test
one additional locomotive for each
locomotive that fails. You may choose to
accept that your part is causing an
emission problem rather than
continuing testing. You may also test
additional locomotives at any time. We
will consider failure rates, average
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25231
emission levels and the existence of any
defects among other factors in
determining whether to pursue remedial
action. We may order a recall pursuant
to 40 CFR part 1068 before you
complete testing additional locomotives.
(6) You may ask us to allow you to
rely on testing performed by others
instead of requiring you to perform
testing. For example, if a railroad tests
a locomotive with your component as
part of its testing under § 1033.810, you
may ask to submit those test data as
fulfillment of your test obligations
under this paragraph (d). If a given test
locomotive uses different components
certified under this section that were
manufactured by different
manufacturers (such as rings from one
manufacturer and cylinder liners from
another manufacturer), a single test of it
may be counted towards both
manufacturers’ test obligations. In
unusual circumstances, you may also
ask us to grant you hardship relief from
the testing requirements of this
paragraph (d). In determining whether
to grant you relief, we will consider all
relevant factors including the extent of
the financial hardship to your company
and whether the test data are available
from other sources, such as testing
performed by a railroad.
(e) Components certified under this
section may be used when
remanufacturing Category 2 engines
under 40 CFR part 1042.
§ 1033.650 Incidental use exemption for
Canadian and Mexican locomotives.
You may ask us to exempt from the
requirements and prohibitions of this
part locomotives that are operated
primarily outside of the United States
and that enter the United States
temporarily from Canada or Mexico. We
will approve this exemption only where
we determine that the locomotive’s
operation within the United States will
not be extensive and will be incidental
to its primary operation. For example,
we would generally exempt locomotives
that will not operate more than 25 miles
from the border and will operate in the
United States less than 5 percent of their
operating time. For existing operations,
you must request this exemption before
January 1, 2011. In your request,
identify the locomotives for which you
are requesting an exemption, and
describe their projected use in the
United States. We may grant the
exemption broadly or limit the
exemption to specific locomotives and/
or specific geographic areas. However,
we will typically approve exemptions
for specific rail facilities rather than
specific locomotives. In unusual
circumstances, such as cases in which
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new rail facilities are created, we may
approve requests submitted after
January 1, 2011.
§ 1033.655 Special provisions for certain
Tier 0/Tier 1 locomotives.
(a) The provisions of this section
apply only for the following
locomotives (and locomotives in the
same engine families as these
locomotives):
(1) Locomotives listed in Table 1 of
this section originally manufactured
1986–1994 by General Electric Company
that have never been equipped with
separate loop aftercooling. The section
also applies for the equivalent passenger
locomotives.
TABLE 1 TO § 1033.655
dwashington3 on PROD1PC69 with RULES
8–40C ........................
8–40B ........................
8–32B ........................
8–40CW ....................
8–40BW ....................
8–40CM .....................
8–41CW ....................
8–44CW
P32ACDM
P42DC
8–40BPH
P40DC
8–32BWH
C39–8
B39–8E
(2) SD70MAC and SD70IAC
locomotives originally manufactured
1996–2000 by EMD.
(b) Any certifying remanufacturer may
request relief for the locomotives
covered by this section.
(c) You may ask us to allow these
locomotives to exceed otherwise
applicable line-haul cycle NOX standard
for high ambient temperatures and/or
altitude because of limitations of the
cooling system. However, the NOX
emissions may exceed the otherwise
applicable standard only to the extent
necessary. Relief is limited to the
following conditions:
(1) For General Electric locomotives,
you may ask for relief for ambient
temperatures above 23 °C and/or
barometric pressure below 97.5 kPa
(28.8 in. Hg). NOX emissions may not
exceed 9.5 g/bhp-hr over the line-haul
cycle for any temperatures up to 105 °F
and any altitude up to 7000 feet above
sea level.
(2) For EMD locomotives, you may
ask for relief for ambient temperatures
above 30 °C and/or barometric pressure
below 97.5 kPa (28.8 in. Hg). NOX
emissions may not exceed 8.0 g/bhp-hr
over the line-haul cycle for any
temperatures up to 105 °F and any
altitude up to 7000 feet above sea level.
(d) All other standards and
requirements in this part apply as
specified.
(e) To request this relief, submit to the
Designated Compliance Officer along
with your application for certification
an engineering analysis showing how
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your emission controls operate for the
following conditions:
(1) Temperatures 23–40 °C at any
altitude up to 7000 feet above sea level.
(2) Altitudes 1000–7000 feet above sea
level for any temperature from 15–40 °C.
Subpart H—Averaging, Banking, and
Trading for Certification
§ 1033.701
General provisions.
(a) You may average, bank, and trade
(ABT) emission credits for purposes of
certification as described in this subpart
to show compliance with the standards
of this part. Participation in this
program is voluntary.
(b) Section 1033.740 restricts the use
of emission credits to certain averaging
sets.
(c) The definitions of Subpart J of this
part apply to this subpart. The following
definitions also apply:
(1) Actual emission credits means
emission credits you have generated
that we have verified by reviewing your
final report.
(2) Applicable emission standard
means an emission standard that is
specified in subpart B of this part. Note
that for other subparts, ‘‘applicable
emission standard’’ is defined to also
include FELs.
(3) Averaging set means a set of
locomotives in which emission credits
may be exchanged only with other
locomotives in the same averaging set.
(4) Broker means any entity that
facilitates a trade of emission credits
between a buyer and seller.
(5) Buyer means the entity that
receives emission credits as a result of
a trade.
(6) Reserved emission credits means
emission credits you have generated
that we have not yet verified by
reviewing your final report.
(7) Seller means the entity that
provides emission credits during a
trade.
(8) Trade means to exchange emission
credits, either as a buyer or seller.
(9) Transfer means to convey control
of credits generated for an individual
locomotive to the purchaser, owner, or
operator of the locomotive at the time of
manufacture or remanufacture; or to
convey control of previously generated
credits from the purchaser, owner, or
operator of an individual locomotive to
the manufacturer/remanufacturer at the
time of manufacture/remanufacture.
(d) You may not use emission credits
generated under this subpart to offset
any emissions that exceed an FEL or
standard. This applies for all testing,
including certification testing, in-use
testing, selective enforcement audits,
and other production-line testing.
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However, if emissions from a
locomotive exceed an FEL or standard
(for example, during a selective
enforcement audit), you may use
emission credits to recertify the engine
family with a higher FEL that applies
only to future production.
(e) Engine families that use emission
credits for one or more pollutants may
not generate positive emission credits
for another pollutant.
(f) Emission credits may be used in
the model year they are generated or in
future model years. Emission credits
may not be used for past model years.
(g) You may increase or decrease an
FEL during the model year by amending
your application for certification under
§ 1033.225. The new FEL may apply
only to locomotives you have not
already introduced into commerce. Each
locomotive’s emission control
information label must include the
applicable FELs. You must conduct
production line testing to verify that the
emission levels are achieved.
(h) Credits may be generated by any
certifying manufacturer/remanufacturer
and may be held by any of the following
entities:
(1) Locomotive or engine
manufacturers.
(2) Locomotive or engine
remanufacturers.
(3) Locomotive owners.
(4) Locomotive operators.
(5) Other entities after notification to
EPA.
(i) All locomotives that are certified to
an FEL that is different from the
emission standard that would otherwise
apply to the locomotives are required to
comply with that FEL for the remainder
of their service lives, except as allowed
by § 1033.750.
(1) Manufacturers must notify the
purchaser of any locomotive that is
certified to an FEL that is different from
the emission standard that would
otherwise apply that the locomotive is
required to comply with that FEL for the
remainder of its service life.
(2) Remanufacturers must notify the
owner of any locomotive or locomotive
engine that is certified to an FEL that is
different from the emission standard
that would otherwise apply that the
locomotive (or the locomotive in which
the engine is used) is required to
comply with that FEL for the remainder
of its service life.
(j) The FEL to which the locomotive
is certified must be included on the
locomotive label required in § 1033.135.
This label must include the notification
specified in paragraph (i) of this section.
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§ 1033.705
Calculating emission credits.
The provisions of this section apply
separately for calculating emission
credits for NOX or PM.
(a) Calculate positive emission credits
for an engine family that has an FEL
below the otherwise applicable
emission standard. Calculate negative
emission credits for an engine family
that has an FEL above the otherwise
applicable emission standard. Do not
round until the end of year report.
(b) For each participating engine
family, calculate positive or negative
emission credits relative to the
otherwise applicable emission standard.
For the end of year report, round
calculated emission credits to the
nearest one hundredth of a megagram
(0.01 Mg). Round your end of year
emission credit balance to the nearest
megagram (Mg). Use consistent units
throughout the calculation. When useful
life is expressed in terms of megawatthrs, calculate credits for each engine
family from the following equation:
Emission credits = (Std¥FEL) × (1.341)
× (UL) × (Production) × (Fp) × (10¥3
kW-Mg/MW-g).
dwashington3 on PROD1PC69 with RULES
Where:
Std = the applicable NOX or PM emission
standard in g/bhp-hr (except that Std =
previous FEL in g/bhp-hr for locomotives
that were certified under this part to an
FEL other than the standard during the
previous useful life).
FEL = the family emission limit for the
engine family in g/bhp-hr.
UL = the sales-weighted average useful life in
megawatt-hours (or the subset of the
engine family for which credits are being
calculated), as specified in the
application for certification.
Production = the number of locomotives
participating in the averaging, banking,
and trading program within the given
engine family during the calendar year
(or the number of locomotives in the
subset of the engine family for which
credits are being calculated). Quarterly
production projections are used for
initial certification. Actual applicable
production/sales volumes are used for
end-of-year compliance determination.
Fp = the proration factor as determined in
paragraph (d) of this section.
(c) When useful life is expressed in
terms of miles, calculate the useful life
in terms of megawatt-hours (UL) by
dividing the useful life in miles by
100,000, and multiplying by the salesweighted average rated power of the
engine family. For example, if your
useful life is 800,000 miles for a family
with an average rated power of 3,500
hp, then your equivalent MW-hr useful
life would be 28,000 MW-hrs. Credits
are calculated using this UL value in the
equations of paragraph (b) of this
section.
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(d) The proration factor is an estimate
of the fraction of a locomotive’s service
life that remains as a function of age.
The proration factor is 1.00 for freshly
manufactured locomotives.
(1) The locomotive’s age is the length
of time in years from the date of original
manufacture to the date at which the
remanufacture (for which credits are
being calculated) is completed, rounded
to the next higher year.
(2) The proration factors for line-haul
locomotives ages 1 through 20 are
specified in Table 1 to this section. For
line-haul locomotives more than 20
years old, use the proration factor for 20
year old locomotives. The proration
factors for switch locomotives ages 1
through 40 are specified in Table 2 to
this section. For switch locomotives
more than 40 years old, use the
proration factor for 40 year old
locomotives.
(3) For repower engines, the proration
factor is based on the age of the
locomotive chassis, not the age of the
engine, except for remanufactured
locomotives that qualify as refurbished.
The minimum proration factor for
remanufactured locomotives that meet
the definition of refurbished but not
freshly manufactured is 0.60. (Note: The
proration factor is 1.00 for all
locomotives that meet the definition of
freshly manufactured.)
TABLE 1 TO § 1033.705.—PRORATION
FACTORS FOR LINE-HAUL LOCOMOTIVES
Locomotive age (years)
1 ............................................
2 ............................................
3 ............................................
4 ............................................
5 ............................................
6 ............................................
7 ............................................
8 ............................................
9 ............................................
10 ..........................................
11 ..........................................
12 ..........................................
13 ..........................................
14 ..........................................
15 ..........................................
16 ..........................................
17 ..........................................
18 ..........................................
19 ..........................................
20 ..........................................
Proration
factor (Fp)
25233
TABLE 2 TO § 1033.705.—PRORATION
FACTORS FOR SWITCH LOCOMOTIVES—Continued
Locomotive age (years)
2 ............................................
3 ............................................
4 ............................................
5 ............................................
6 ............................................
7 ............................................
8 ............................................
9 ............................................
10 ..........................................
11 ..........................................
12 ..........................................
13 ..........................................
14 ..........................................
15 ..........................................
16 ..........................................
17 ..........................................
18 ..........................................
19 ..........................................
20 ..........................................
21 ..........................................
22 ..........................................
23 ..........................................
24 ..........................................
25 ..........................................
26 ..........................................
27 ..........................................
28 ..........................................
29 ..........................................
30 ..........................................
31 ..........................................
32 ..........................................
33 ..........................................
34 ..........................................
35 ..........................................
36 ..........................................
37 ..........................................
38 ..........................................
39 ..........................................
40 ..........................................
0.96
0.92
0.88
0.84
0.81
0.77
0.73
0.69
0.65
0.61
0.57
0.54
0.50
0.47
0.43
0.40
0.36
0.33
0.30
0.27
Proration
factor (Fp)
0.96
0.94
0.92
0.90
0.88
0.86
0.84
0.82
0.80
0.78
0.76
0.74
0.72
0.70
0.68
0.66
0.64
0.62
0.60
0.58
0.56
0.54
0.52
0.50
0.48
0.46
0.44
0.42
0.40
0.38
0.36
0.34
0.32
0.30
0.28
0.26
0.24
0.22
0.20
(e) In your application for
certification, base your showing of
compliance on projected production
volumes for locomotives that will be
placed into service in the United States.
As described in § 1033.730, compliance
with the requirements of this subpart is
determined at the end of the model year
based on actual production volumes for
locomotives that will be placed into
service in the United States. Do not
include any of the following
locomotives to calculate emission
credits:
(1) Locomotives permanently
exempted under subpart G of this part
or under 40 CFR part 1068.
(2) Exported locomotives. You may
TABLE 2 TO § 1033.705.—PRORATION
ask to include locomotives sold to
FACTORS FOR SWITCH LOCOMOTIVES Mexican or Canadian railroads if they
will likely operate within the United
Proration
Locomotive age (years)
States and you include all such
factor (Fp)
locomotives (both credit using and
1 ............................................
0.98 credit generating locomotives).
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(3) Locomotives not subject to the
requirements of this part, such as those
excluded under § 1033.5.
(4) Any other locomotives, where we
indicate elsewhere in this part 1033 that
they are not to be included in the
calculations of this subpart.
§ 1033.710
Averaging emission credits.
(a) Averaging is the exchange of
emission credits among your engine
families. You may average emission
credits only as allowed by § 1033.740.
(b) You may certify one or more
engine families to an FEL above the
applicable emission standard, subject to
the FEL caps and other provisions in
subpart B of this part, if you show in
your application for certification that
your projected balance of all emissioncredit transactions in that model year is
greater than or equal to zero.
(c) If you certify an engine family to
an FEL that exceeds the otherwise
applicable emission standard, you must
obtain enough emission credits to offset
the engine family’s deficit by the due
date for the final report required in
§ 1033.730. The emission credits used to
address the deficit may come from your
other engine families that generate
emission credits in the same model
year, from emission credits you have
banked, or from emission credits you
obtain through trading or by transfer.
§ 1033.715
Banking emission credits.
(a) Banking is the retention of
emission credits by the manufacturer/
remanufacturer generating the emission
credits (or owner/operator, in the case of
transferred credits) for use in averaging,
trading, or transferring in future model
years. You may use banked emission
credits only as allowed by § 1033.740.
(b) You may use banked emission
credits from the previous model year for
averaging, trading, or transferring before
we verify them, but we may revoke
these emission credits if we are unable
to verify them after reviewing your
reports or auditing your records.
(c) Reserved credits become actual
emission credits only when we verify
them after reviewing your final report.
dwashington3 on PROD1PC69 with RULES
§ 1033.720
Trading emission credits.
(a) Trading is the exchange of
emission credits between certificate
holders. You may use traded emission
credits for averaging, banking, or further
trading transactions. Traded emission
credits may be used only as allowed by
§ 1033.740.
(b) You may trade actual emission
credits as described in this subpart. You
may also trade reserved emission
credits, but we may revoke these
emission credits based on our review of
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your records or reports or those of the
company with which you traded
emission credits.
(c) If a negative emission credit
balance results from a transaction, both
the buyer and seller are liable, except in
cases we deem to involve fraud. See
§ 1033.255(e) for cases involving fraud.
We may void the certificates of all
engine families participating in a trade
that results in a manufacturer/
remanufacturer having a negative
balance of emission credits. See
§ 1033.745.
§ 1033.722
Transferring emission credits.
(a) Credit transfer is the conveying of
control over credits, either:
(1) From a certifying manufacturer/
remanufacturer to an owner/operator.
(2) From an owner/operator to a
certifying manufacturer/remanufacturer.
(b) Transferred credits can be:
(1) Used by a certifying manufacturer/
remanufacturer in averaging.
(2) Transferred again within the
model year.
(3) Reserved for later banking.
Transferred credits may not be traded
unless they have been previously
banked.
(c) Owners/operators participating in
credit transfers must submit the reports
specified in § 1033.730.
§ 1033.725 Requirements for your
application for certification.
(a) You must declare in your
application for certification your intent
to use the provisions of this subpart for
each engine family that will be certified
using the ABT program. You must also
declare the FELs you select for the
engine family for each pollutant for
which you are using the ABT program.
Your FELs must comply with the
specifications of subpart B of this part,
including the FEL caps. FELs must be
expressed to the same number of
decimal places as the applicable
emission standards.
(b) Include the following in your
application for certification:
(1) A statement that, to the best of
your belief, you will not have a negative
balance of emission credits for any
averaging set when all emission credits
are calculated at the end of the year.
(2) Detailed calculations of projected
emission credits (positive or negative)
based on projected production volumes.
§ 1033.730
ABT reports.
(a) If any of your engine families are
certified using the ABT provisions of
this subpart, you must send an end-ofyear report within 90 days after the end
of the model year and a final report
within 270 days after the end of the
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model year. We may waive the
requirement to send the end-of year
report, as long as you send the final
report on time.
(b) Your end-of-year and final reports
must include the following information
for each engine family participating in
the ABT program:
(1) Engine family designation.
(2) The emission standards that would
otherwise apply to the engine family.
(3) The FEL for each pollutant. If you
changed an FEL during the model year,
identify each FEL you used and
calculate the positive or negative
emission credits under each FEL. Also,
describe how the applicable FEL can be
identified for each locomotive you
produced. For example, you might keep
a list of locomotive identification
numbers that correspond with certain
FEL values.
(4) The projected and actual
production volumes for the model year
that will be placed into service in the
United States as described in
§ 1033.705. If you changed an FEL
during the model year, identify the
actual production volume associated
with each FEL.
(5) Rated power for each locomotive
configuration, and the sales-weighted
average locomotive power for the engine
family.
(6) Useful life.
(7) Calculated positive or negative
emission credits for the whole engine
family. Identify any emission credits
that you traded or transferred, as
described in paragraph (d)(1) or (e) of
this section.
(c) Your end-of-year and final reports
must include the following additional
information:
(1) Show that your net balance of
emission credits from all your engine
families in each averaging set in the
applicable model year is not negative.
(2) State whether you will retain any
emission credits for banking.
(3) State that the report’s contents are
accurate.
(d) If you trade emission credits, you
must send us a report within 90 days
after the transaction, as follows:
(1) As the seller, you must include the
following information in your report:
(i) The corporate names of the buyer
and any brokers.
(ii) A copy of any contracts related to
the trade.
(iii) The engine families that
generated emission credits for the trade,
including the number of emission
credits from each family.
(2) As the buyer, you must include the
following information in your report:
(i) The corporate names of the seller
and any brokers.
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(ii) A copy of any contracts related to
the trade.
(iii) How you intend to use the
emission credits, including the number
of emission credits you intend to apply
to each engine family (if known).
(e) If you transfer emission credits,
you must send us a report within 90
days after the first transfer to an owner/
operator, as follows:
(1) Include the following information:
(i) The corporate names of the owner/
operator receiving the credits.
(ii) A copy of any contracts related to
the trade.
(iii) The serial numbers and engine
families for the locomotive that
generated the transferred emission
credits and the number of emission
credits from each family.
(2) The requirements of this paragraph
(e) apply separately for each owner/
operator.
(3) We may require you to submit
additional 90-day reports under this
paragraph (e).
(f) Send your reports electronically to
the Designated Compliance Officer
using an approved information format.
If you want to use a different format,
send us a written request with
justification for a waiver.
(g) Correct errors in your end-of-year
report or final report as follows:
(1) You may correct any errors in your
end-of-year report when you prepare the
final report, as long as you send us the
final report by the time it is due.
(2) If you or we determine within 270
days after the end of the model year that
errors mistakenly decreased your
balance of emission credits, you may
correct the errors and recalculate the
balance of emission credits. You may
not make these corrections for errors
that are determined more than 270 days
after the end of the model year. If you
report a negative balance of emission
credits, we may disallow corrections
under this paragraph (g)(2).
(3) If you or we determine anytime
that errors mistakenly increased your
balance of emission credits, you must
correct the errors and recalculate the
balance of emission credits.
(h) We may modify these
requirements for owners/operators
required to submit reports because of
their involvement in credit transferring.
dwashington3 on PROD1PC69 with RULES
§ 1033.735
Required records.
(a) You must organize and maintain
your records as described in this
section. We may review your records at
any time.
(b) Keep the records required by this
section for eight years after the due date
for the end-of-year report. You may not
use emission credits on any engines if
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you do not keep all the records required
under this section. You must therefore
keep these records to continue to bank
valid credits. Store these records in any
format and on any media, as long as you
can promptly send us organized, written
records in English if we ask for them.
You must keep these records readily
available. We may review them at any
time.
(c) Keep a copy of the reports we
require in § 1033.730.
(d) Keep the following additional
records for each locomotive you
produce that generates or uses emission
credits under the ABT program:
(1) Engine family designation.
(2) Locomotive identification number.
You may identify these numbers as a
range.
(3) FEL. If you change the FEL after
the start of production, identify the date
that you started using the new FEL and
give the engine identification number
for the first engine covered by the new
FEL.
(4) Rated power and useful life.
(5) Purchaser and destination for
freshly manufactured locomotives; or
owner for remanufactured locomotives.
(e) We may require you to keep
additional records or to send us relevant
information not required by this section,
as allowed under the Clean Air Act.
§ 1033.740
Credit restrictions.
Use of emission credits generated
under this part 1033 or 40 CFR part 92
is restricted depending on the standards
against which they were generated.
(a) Credits from 40 CFR part 92. NOX
and PM credits generated under 40 CFR
part 92 may be used under this part in
the same manner as NOX and PM credits
generated under this part.
(b) General cycle restriction.
Locomotives subject to both switch
cycle standards and line-haul cycle
standards (such as Tier 2 locomotives)
may generate both switch and line-haul
credits. Except as specified in paragraph
(c) of this section, such credits may only
be used to show compliance with
standards for the same cycle for which
they were generated. For example, a
Tier 2 locomotive that is certified to a
switch cycle NOX FEL below the
applicable switch cycle standard and a
line-haul cycle NOX FEL below the
applicable line-haul cycle standard may
generate switch cycle NOX credits for
use in complying with switch cycle
NOX standards and a line-haul cycle
NOX credits for use in complying with
line-haul cycle NOX standards.
(c) Single cycle locomotives. As
specified in § 1033.101, Tier 0 switch
locomotives, Tier 3 and later switch
locomotives, and Tier 4 and later line-
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haul locomotives are not subject to both
switch cycle and line-haul cycle
standards.
(1) When using credits generated by
locomotives covered by paragraph (b) of
this section for single cycle locomotives
covered by this paragraph (c), you must
use both switch and line-haul credits as
described in this paragraph (c)(1).
(i) For locomotives subject only to
switch cycle standards, calculate the
negative switch credits for the credit
using locomotive as specified in
§ 1033.705. Such locomotives also
generate an equal number of negative
line-haul cycle credits (in Mg).
(ii) For locomotives subject only to
line-haul cycle standards, calculate the
negative line-haul credits for the credit
using locomotive as specified in
§ 1033.705. Such locomotives also
generate an equal number of negative
switch cycle credits (in Mg).
(2) Credits generated by Tier 0, Tier 3,
or Tier 4 switch locomotives may be
used to show compliance with any
switch cycle or line-haul cycle
standards.
(3) Credits generated by any line-haul
locomotives may not be used by Tier 3
or later switch locomotives.
(d) Tier 4 credit use. The number of
Tier 4 locomotives that can be certified
using credits in any year may not
exceed 50 percent of the total number of
Tier 4 locomotives you produce in that
year for U.S. sales.
(e) Other restrictions. Other sections
of this part may specify additional
restrictions for using emission credits
under certain special provisions.
§ 1033.745 Compliance with the provisions
of this subpart.
The provisions of this section apply to
certificate holders.
(a) For each engine family
participating in the ABT program, the
certificate of conformity is conditional
upon full compliance with the
provisions of this subpart during and
after the model year. You are
responsible to establish to our
satisfaction that you fully comply with
applicable requirements. We may void
the certificate of conformity for an
engine family if you fail to comply with
any provisions of this subpart.
(b) You may certify your engine
family to an FEL above an applicable
emission standard based on a projection
that you will have enough emission
credits to offset the deficit for the engine
family. However, we may void the
certificate of conformity if you cannot
show in your final report that you have
enough actual emission credits to offset
a deficit for any pollutant in an engine
family.
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(c) We may void the certificate of
conformity for an engine family if you
fail to keep records, send reports, or give
us information we request.
(d) You may ask for a hearing if we
void your certificate under this section
(see § 1033.920).
§ 1033.750 Changing a locomotive’s FEL
at remanufacture.
Locomotives are generally required to
be certified to the previously applicable
emission standard or FEL when
remanufactured. This section describes
provisions that allow a remanufactured
locomotive to be certified to a different
FEL (higher or lower).
(a) A remanufacturer may choose to
certify a remanufacturing system to
change the FEL of a locomotive from a
previously applicable FEL or standard.
Any locomotives remanufactured using
that system are required to comply with
the revised FEL for the remainder of
their service lives, unless it is changed
again under this section during a later
remanufacture. Remanufacturers
changing an FEL must notify the owner
of the locomotive that it is required to
comply with that FEL for the remainder
of its service life.
(b) Calculate the credits needed or
generated as specified in § 1033.705,
except as specified in this paragraph. If
the locomotive was previously certified
to an FEL for the pollutant, use the
previously applicable FEL as the
standard.
Subpart I—Requirements for Owners
and Operators
§ 1033.801
Applicability.
The requirements of this subpart are
applicable to railroads and all other
owners and operators of locomotives
subject to the provisions of this part,
except as otherwise specified. The
prohibitions related to maintenance in
§ 1033.815 also applies to anyone
performing maintenance on a
locomotive subject to the provisions of
this part.
dwashington3 on PROD1PC69 with RULES
§ 1033.805 Remanufacturing
requirements.
(a) See the definition of
‘‘remanufacture’’ in § 1033.901 to
determine if you are remanufacturing
your locomotive or engine. (Note:
Replacing power assemblies one at a
time may qualify as remanufacturing,
depending on the interval between
replacement.)
(b) See the definition of ‘‘new’’ in
§ 1033.901 to determine if
remanufacturing your locomotive makes
it subject to the requirements of this
part. If the locomotive is considered to
be new, it is subject to the certification
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requirements of this part, unless it is
exempt under subpart G of this part.
The standards to which your locomotive
is subject will depend on factors such as
the following:
(1) Its date of original manufacture.
(2) The FEL to which it was
previously certified, which is listed on
the ‘‘Locomotive Emission Control
Information’’ label.
(3) Its power rating (whether it is
above or below 2300 hp).
(4) The calendar year in which it is
being remanufactured.
(c) You may comply with the
certification requirements of this part
for your remanufactured locomotive by
either obtaining your own certificate of
conformity as specified in subpart C of
this part or by having a certifying
remanufacturer include your locomotive
under its certificate of conformity. In
either case, your remanufactured
locomotive must be covered by a
certificate before it is reintroduced into
service.
(d) If you do not obtain your own
certificate of conformity from EPA,
contact a certifying remanufacturer to
have your locomotive included under
its certificate of conformity. Confirm
with the certificate holder that your
locomotive’s model, date of original
manufacture, previous FEL, and power
rating allow it to be covered by the
certificate. You must do all of the
following:
(1) Comply with the certificate
holder’s emission-related installation
instructions, which should include the
following:
(i) A description of how to assemble
and adjust the locomotive so that it will
operate according to design
specifications in the certificate. See
paragraph (e) of this section for
requirements related to the parts you
must use.
(ii) Instructions to remove the Engine
Emission Control Information label and
replace it with the certificate holder’s
new label. Note: In most cases, you must
not remove the Locomotive Emission
Control Information label.
(2) Provide to the certificate holder
the information it identifies as necessary
to comply with the requirements of this
part. For example, the certificate holder
may require you to provide the
information specified by § 1033.735.
(e) For parts unrelated to emissions
and emission-related parts not
addressed by the certificate holder in
the emission-related installation
instructions, you may use parts from
any source. For emission-related parts
listed by the certificate holder in the
emission-related installation
instructions, you must either use the
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specified parts or parts certified under
§ 1033.645 for remanufacturing. If you
believe that the certificate holder has
included as emission-related parts, parts
that are actually unrelated to emissions,
you may ask us to exclude such parts
from the emission-related installation
instructions. Note: This paragraph (e)
does not apply with respect to parts for
maintenance other than
remanufacturing; see § 1033.815 for
provisions related to general
maintenance.
(f) Failure to comply with this section
is a violation of 40 CFR 1068.101(a)(1).
§ 1033.810
In-use testing program.
(a) Applicability. This section applies
to all Class I freight railroads. It does not
apply to other owner/operators.
(b) Testing requirements. Annually
test a sample of locomotives in your
fleet. For purposes of this section, your
fleet includes both the locomotives that
you own and the locomotives that you
are leasing. Use the test procedures in
subpart F of this part, unless we
approve different procedures.
(1) Except for the cases described in
paragraph (b)(2) of this section, test at
least 0.075 percent of the average
number of locomotives in your fleet
during the previous calendar year (i.e.,
determine the number to be tested by
multiplying the number of locomotives
in the fleet by 0.00075 and rounding up
to the next whole number).
(2) We may allow you to test a smaller
number of locomotives if we determine
that the number of tests otherwise
required by this section is not necessary.
(c) Test locomotive selection. Unless
we specify a different option, select test
locomotives as specified in paragraph
(c)(1) of this section (Option 1). In no
case may you exclude locomotives
because of visible smoke, a history of
durability problems, or other evidence
of malmaintenance. You may test more
locomotives than is required by this
section.
(1) Option 1. To the extent possible,
select locomotives from each
manufacturer and remanufacturer, and
from each tier level (e.g., Tier 0, Tier 1
and Tier 2) in proportion to their
numbers in the your fleet. Exclude
locomotives tested during the previous
year. If possible, select locomotives that
have been operated for at least 100
percent of their useful lives. Where
there are multiple locomotives meeting
the requirements of this paragraph
(c)(1), randomly select the locomotives
to be tested from among those
locomotives. If the number of certified
locomotives that have been operated for
at least 100 percent of their useful lives
is not large enough to fulfill the testing
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requirement, test locomotives still
within their useful lives as follows:
(i) Test locomotives in your fleet that
are nearest to the end of their useful
lives. You may identify such
locomotives as a range of values
representing the fraction of the useful
life already used up for the locomotives.
(ii) For example, you may determine
that 20 percent of your fleet has been
operated for at least 75 percent of their
useful lives. In such a case, select
locomotives for testing that have been
operated for at least 75 percent of their
useful lives.
(2) Option 2. If you hold a certificate
for some of your locomotives, you may
ask us to allow you to select up to two
locomotives as specified in subpart E of
this part, and count those locomotives
toward both your testing obligations of
that subpart and this section.
(3) Option 3. You may ask us to allow
you to test locomotives that use parts
covered under § 1033.645. If we do, it
does not change the number of
locomotives that you must test.
(4) Option 4. We may require that you
test specific locomotives, including
locomotives that do not meet the criteria
specified in any of the options in this
section. If we do, we will specify which
locomotives to test by January 1 of the
calendar year for which testing is
required.
(d) Reporting requirements. Report all
testing done in compliance with the
provisions of this section to us within
45 calendar days after the end of each
calendar year. At a minimum, include
the following:
(1) Your full corporate name and
address.
(2) For each locomotive tested, all the
following:
(i) Corporate name of the
manufacturer and last remanufacturer(s)
of the locomotive (including both
certificate holder and installer, where
different), and the corporate name of the
manufacturer or last remanufacturer(s)
of the engine if different than that of the
manufacturer/remanufacturer(s) of the
locomotive.
(ii) Year (and month if known) of
original manufacture of the locomotive
and the engine, and the manufacturer’s
model designation of the locomotive
and manufacturer’s model designation
of the engine, and the locomotive
identification number.
(iii) Year (and month if known) that
the engine last underwent
remanufacture, the engine
remanufacturer’s designation that
reflects (or most closely reflects) the
engine after the last remanufacture, and
the engine family identification.
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(iv) The number of MW-hrs and miles
(where available) the locomotive has
been operated since its last
remanufacture.
(v) The emission test results for all
measured pollutants.
(e) You do not have to submit a report
for any year in which you performed no
emission testing under this section.
(f) You may ask us to allow you to
submit equivalent emission data
collected for other purposes instead of
some or all of the test data required by
this section. If we allow it in advance,
you may report emission data collected
using other testing or sampling
procedures instead of some or all of the
data specified by this section.
(g) Submit all reports to the
Designated Compliance Officer.
(h) Failure to comply fully with this
section is a violation of 40 CFR
1068.101(a)(2).
§ 1033.815
repair.
Maintenance, operation, and
All persons who own, operate, or
maintain locomotives are subject to this
section, except where we specify that a
requirement applies to the owner.
(a) Unless we allow otherwise, all
owners of locomotives subject to the
provisions of this part must ensure that
all emission-related maintenance is
performed on the locomotives, as
specified in the maintenance
instructions provided by the certifying
manufacturer/remanufacturer in
compliance with § 1033.125 (or
maintenance that is equivalent to the
maintenance specified by the certifying
manufacturer/remanufacturer in terms
of maintaining emissions performance).
(b) Perform unscheduled maintenance
in a timely manner. This includes
malfunctions identified through the
locomotive’s emission control
diagnostics system and malfunctions
discovered in components of the
diagnostics system itself. For most
repairs, this paragraph (b) requires that
the maintenance be performed no later
than the locomotive’s next periodic (92day) inspection. See paragraph (e) of
this section, for reductant
replenishment requirements in a
locomotive equipped with an SCR
system.
(c) Use good engineering judgment
when performing maintenance of
locomotives subject to the provisions of
this part. You must perform all
maintenance and repair such that you
have a reasonable technical basis for
believing the locomotive will continue
(after the maintenance or repair) to meet
the applicable emission standards and
FELs to which it was certified.
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(d) The owner of the locomotive must
keep records of all maintenance and
repairs that could reasonably affect the
emission performance of any locomotive
subject to the provisions of this part.
Keep these records for eight years.
(e) For locomotives equipped with
emission controls requiring the use of
specific fuels, lubricants, or other fluids,
proper maintenance includes complying
with the manufacturer/remanufacturer’s
specifications for such fluids when
operating the locomotives. This
requirement applies without regard to
whether misfueling permanently
disables the emission controls. The
following additional provisions apply
for locomotives equipped with SCR
systems requiring the use of urea or
other reductants:
(1) You must plan appropriately to
ensure that reductant will be available
to the locomotive during operation.
(2) If the SCR diagnostic indicates (or
you otherwise determine) that either
reductant supply or reductant quality in
the locomotive is inadequate, you must
replace the reductant as soon as
practical.
(3) If you operate a locomotive
without the appropriate urea or other
reductant, you must report such
operation to us within 30 days. Note
that such operation violates the
requirement of this paragraph (e);
however, we may consider mitigating
factors (such as how long the
locomotive was operated without the
appropriate urea or other reductant) in
determining whether to assess penalties
for such violations.
(f) Failure to fully comply with this
section is a violation of 40 CFR
1068.101(b).
§ 1033.820
In-use locomotives.
(a) We may require you to supply inuse locomotives to us for testing. We
will specify a reasonable time and place
at which you must supply the
locomotives and a reasonable period
during which we will keep them for
testing. We will make reasonable
allowances for you to schedule the
supply of locomotives to minimize
disruption of your operations. The
number of locomotives that you must
supply is limited as follows:
(1) We will not require a Class I
railroad to supply more than five
locomotives per railroad per calendar
year.
(2) We will not require a non-Class I
railroad (or other entity subject to the
provisions of this subpart) to supply
more than two locomotives per railroad
per calendar year. We will request
locomotives under this paragraph (a)(2)
only for purposes that cannot be
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accomplished using locomotives
supplied under paragraph (a)(1) of this
section.
(b) You must make reasonable efforts
to supply manufacturers/
remanufacturers with the test
locomotives needed to fulfill the in-use
testing requirements in subpart E of this
part.
(c) Failure to fully comply with this
section is a violation of 40 CFR
1068.101(a)(2).
§ 1033.825
Refueling requirements.
(a) If your locomotive operates using
a volatile fuel, your refueling equipment
must be designed and used to minimize
the escape of fuel vapors. This means
you may not use refueling equipment in
a way that renders any refueling
emission controls inoperative or reduces
their effectiveness.
(b) If your locomotive operates using
a gaseous fuel, the hoses used to refuel
it may not be designed to be bled or
vented to the atmosphere under normal
operating conditions.
(c) Failing to fully comply with the
requirements of this section is a
violation of 40 CFR 1068.101(b).
Subpart J—Definitions and Other
Reference Information
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§ 1033.901
Definitions.
The following definitions apply to
this part. The definitions apply to all
subparts unless we note otherwise. All
undefined terms have the meaning the
Clean Air Act gives to them. The
definitions follow:
Adjustable parameter means any
device, system, or element of design that
someone can adjust (including those
which are difficult to access) and that,
if adjusted, may affect emissions or
locomotive performance during
emission testing or normal in-use
operation. This includes, but is not
limited to, parameters related to
injection timing and fueling rate. You
may ask us to exclude a parameter if
you show us that it will not be adjusted
in a way that affects emissions during
in-use operation.
Aftertreatment means relating to a
catalytic converter, particulate filter, or
any other system, component, or
technology mounted downstream of the
exhaust valve (or exhaust port) whose
design function is to reduce emissions
in the locomotive exhaust before it is
exhausted to the environment. Exhaustgas recirculation (EGR) is not
aftertreatment.
Alcohol fuel means a fuel consisting
primarily (more than 50 percent by
weight) of one or more alcohols: e.g.,
methyl alcohol, ethyl alcohol.
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Alternator/generator efficiency means
the ratio of the electrical power output
from the alternator/generator to the
mechanical power input to the
alternator/generator at the operating
point. Note that the alternator/generator
efficiency may be different at different
operating points. For example, the
Institute of Electrical and Electronic
Engineers Standard 115 (‘‘Test
Procedures for Synchronous Machines’’)
is an appropriate test procedure for
determining alternator/generator
efficiency. Other methods may also be
used consistent with good engineering
judgment.
Applicable emission standard or
applicable standard means a standard to
which a locomotive is subject; or, where
a locomotive has been or is being
certified to another standard or FEL, the
FEL or other standard to which the
locomotive has been or is being certified
is the applicable standard. This
definition does not apply to Subpart H
of this part.
Auxiliary emission control device
means any element of design that senses
temperature, locomotive speed, engine
RPM, transmission gear, or any other
parameter for the purpose of activating,
modulating, delaying, or deactivating
the operation of any part of the
emission-control system.
Auxiliary engine means a nonroad
engine that provides hotel power or
power during idle, but does not provide
power to propel the locomotive.
Averaging means the exchange of
emission credits among engine families
within a given manufacturer’s, or
remanufacturer’s product line.
Banking means the retention of
emission credits by a credit holder for
use in future calendar year averaging or
trading as permitted by the regulations
in this part.
Brake power means the sum of the
alternator/generator input power and
the mechanical accessory power,
excluding any power required to
circulate engine coolant, circulate
engine lubricant, supply fuel to the
engine, or operate aftertreatment
devices.
Calibration means the set of
specifications, including tolerances,
specific to a particular design, version,
or application of a component, or
components, or assembly capable of
functionally describing its operation
over its working range.
Carryover means the process of
obtaining a certificate for one model
year using the same test data from the
preceding model year, as described in
§ 1033.235(d). This generally requires
that the locomotives in the engine
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family do not differ in any aspect
related to emissions.
Certification means the process of
obtaining a certificate of conformity for
an engine family that complies with the
emission standards and requirements in
this part, or relating to that process.
Certified emission level means the
highest deteriorated emission level in an
engine family for a given pollutant from
a given test cycle.
Class I freight railroad means a Class
I railroad that primarily transports
freight rather than passengers.
Class I railroad means a railroad that
has been classified as a Class I railroad
by the Surface Transportation Board.
Class II railroad means a railroad that
has been classified as a Class II railroad
by the Surface Transportation Board.
Class III railroad means a railroad that
has been classified as a Class III railroad
by the Surface Transportation Board.
Clean Air Act means the Clean Air
Act, as amended, 42 U.S.C. 7401–7671q.
Configuration means a unique
combination of locomotive hardware
and calibration within an engine family.
Locomotives within a single
configuration differ only with respect to
normal production variability (or factors
unrelated to engine performance or
emissions).
Crankcase emissions means airborne
substances emitted to the atmosphere
from any part of the locomotive
crankcase’s ventilation or lubrication
systems. The crankcase is the housing
for the crankshaft and other related
internal parts.
Days means calendar days, unless
otherwise specified. For example, where
we specify working days, we mean
calendar days excluding weekends and
U.S. national holidays.
Design certify or certify by design
means to certify a locomotive based on
inherent design characteristics rather
than your test data, such as allowed
under § 1033.625. All other
requirements of this part apply for such
locomotives.
Designated Compliance Officer means
the Manager, Heavy Duty and Nonroad
Engine Group (6403–J), U.S.
Environmental Protection Agency, 1200
Pennsylvania Ave., NW., Washington,
DC 20460.
Deteriorated emission level means the
emission level that results from
applying the appropriate deterioration
factor to the official emission result of
the emission-data locomotive.
Deterioration factor means the
relationship between emissions at the
end of useful life and emissions at the
low-hour test point, expressed in one of
the following ways:
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(1) For multiplicative deterioration
factors, the ratio of emissions at the end
of useful life to emissions at the lowhour test point.
(2) For additive deterioration factors,
the difference between emissions at the
end of useful life and emissions at the
low-hour test point.
Discrete-mode means relating to the
discrete-mode type of steady-state test
described in § 1033.515.
Emission control system means any
device, system, or element of design that
controls or reduces the regulated
emissions from a locomotive.
Emission credits represent the amount
of emission reduction or exceedance, by
a locomotive engine family, below or
above the emission standard,
respectively. Emission reductions below
the standard are considered as ‘‘positive
credits,’’ while emission exceedances
above the standard are considered as
‘‘negative credits.’’ In addition,
‘‘projected credits’’ refer to emission
credits based on the projected
applicable production/sales volume of
the engine family. ‘‘Reserved credits’’
are emission credits generated within a
calendar year waiting to be reported to
EPA at the end of the calendar year.
‘‘Actual credits’’ refer to emission
credits based on actual applicable
production/sales volume as contained
in the end-of-year reports submitted to
EPA.
Emission-data locomotive means a
locomotive or engine that is tested for
certification. This includes locomotives
tested to establish deterioration factors.
Emission-related maintenance means
maintenance that substantially affects
emissions or is likely to substantially
affect emission deterioration.
Engine family has the meaning given
in § 1033.230.
Engine used in a locomotive means an
engine incorporated into a locomotive
or intended for incorporation into a
locomotive (whether or not it is used for
propelling the locomotive).
Engineering analysis means a
summary of scientific and/or
engineering principles and facts that
support a conclusion made by a
manufacturer/remanufacturer, with
respect to compliance with the
provisions of this part.
EPA Enforcement Officer means any
officer or employee of the
Environmental Protection Agency so
designated in writing by the
Administrator or his/her designee.
Exempted means relating to a
locomotive that is not required to meet
otherwise applicable standards.
Exempted locomotives must conform to
regulatory conditions specified for an
exemption in this part 1033 or in 40
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CFR part 1068. Exempted locomotives
are deemed to be ‘‘subject to’’ the
standards of this part, even though they
are not required to comply with the
otherwise applicable requirements.
Locomotives exempted with respect to a
certain tier of standards may be required
to comply with an earlier tier of
standards as a condition of the
exemption; for example, locomotives
exempted with respect to Tier 3
standards may be required to comply
with Tier 2 standards.
Excluded means relating to a
locomotive that either has been
determined not to be a locomotive (as
defined in this section) or otherwise
excluded under section § 1033.5.
Excluded locomotives are not subject to
the standards of this part.
Exhaust emissions means substances
(i.e., gases and particles) emitted to the
atmosphere from any opening
downstream from the exhaust port or
exhaust valve of a locomotive engine.
Exhaust-gas recirculation means a
technology that reduces emissions by
routing exhaust gases that had been
exhausted from the combustion
chamber(s) back into the locomotive to
be mixed with incoming air before or
during combustion. The use of valve
timing to increase the amount of
residual exhaust gas in the combustion
chamber(s) that is mixed with incoming
air before or during combustion is not
considered exhaust-gas recirculation for
the purposes of this part.
Freshly manufactured locomotive
means a new locomotive that contains
fewer than 25 percent previously used
parts (weighted by the dollar value of
the parts) as described in § 1033.640.
Freshly manufactured engine means a
new engine that has not been
remanufactured. An engine becomes
freshly manufactured when it is
originally manufactured.
Family emission limit (FEL) means an
emission level declared by the
manufacturer/remanufacturer to serve in
place of an otherwise applicable
emission standard under the ABT
program in subpart H of this part. The
family emission limit must be expressed
to the same number of decimal places as
the emission standard it replaces. The
family emission limit serves as the
emission standard for the engine family
with respect to all required testing.
Fuel system means all components
involved in transporting, metering, and
mixing the fuel from the fuel tank to the
combustion chamber(s), including the
fuel tank, fuel tank cap, fuel pump, fuel
filters, fuel lines, carburetor or fuelinjection components, and all fuelsystem vents.
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Fuel type means a general category of
fuels such as diesel fuel or natural gas.
There can be multiple grades within a
single fuel type, such as high-sulfur or
low-sulfur diesel fuel.
Gaseous fuel means a fuel which is a
gas at standard temperature and
pressure. This includes both natural gas
and liquefied petroleum gas.
Good engineering judgment means
judgments made consistent with
generally accepted scientific and
engineering principles and all available
relevant information. See 40 CFR 1068.5
for the administrative process we use to
evaluate good engineering judgment.
Green Engine Factor means a factor
that is applied to emission
measurements from a locomotive or
locomotive engine that has had little or
no service accumulation. The Green
Engine Factor adjusts emission
measurements to be equivalent to
emission measurements from a
locomotive or locomotive engine that
has had approximately 300 hours of use.
High-altitude means relating to an
altitude greater than 4000 feet (1220
meters) and less than 7000 feet (2135
meters), or equivalent observed
barometric test conditions
(approximately 79 to 88 kPa).
High-sulfur diesel fuel means one of
the following:
(1) For in-use fuels, high-sulfur diesel
fuel means a diesel fuel with a
maximum sulfur concentration greater
than 500 parts per million.
(2) For testing, high-sulfur diesel fuel
has the meaning given in 40 CFR part
1065.
Hotel power means the power
provided by an engine on a locomotive
to operate equipment on passenger cars
of a train; e.g., heating and air
conditioning, lights, etc.
Hydrocarbon (HC) means the
hydrocarbon group (THC, NMHC, or
THCE) on which the emission standards
are based for each fuel type as described
in § 1033.101.
Identification number means a unique
specification (for example, a model
number/serial number combination)
that allows someone to distinguish a
particular locomotive from other similar
locomotives.
Idle speed means the speed,
expressed as the number of revolutions
of the crankshaft per unit of time (e.g.,
rpm), at which the engine is set to
operate when not under load for
purposes of propelling the locomotive.
There are typically one or two idle
speeds on a locomotive as follows:
(1) Normal idle speed means the idle
speed for the idle throttle-notch position
for locomotives that have one throttlenotch position, or the highest idle speed
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for locomotives that have two idle
throttle-notch positions.
(2) Low idle speed means the lowest
idle speed for locomotives that have two
idle throttle-notch positions.
Inspect and qualify means to
determine that a previously used
component or system meets all
applicable criteria listed for the
component or system in a certificate of
conformity for remanufacturing (such as
to determine that the component or
system is functionally equivalent to one
that has not been used previously).
Installer means an individual or entity
that assembles remanufactured
locomotives or locomotive engines.
Line-haul locomotive means a
locomotive that does not meet the
definition of switch locomotive. Note
that this includes both freight and
passenger locomotives.
Liquefied petroleum gas means the
commercial product marketed as
propane or liquefied petroleum gas.
Locomotive means a self-propelled
piece of on-track equipment designed
for moving or propelling cars that are
designed to carry freight, passengers or
other equipment, but which itself is not
designed or intended to carry freight,
passengers (other than those operating
the locomotive) or other equipment. The
following other equipment are not
locomotives (see 40 CFR parts 86, 89,
and 1039 for this diesel-powered
equipment):
(1) Equipment designed for operation
both on highways and rails is not a
locomotive.
(2) Specialized railroad equipment for
maintenance, construction, postaccident recovery of equipment, and
repairs; and other similar equipment,
are not locomotives.
(3) Vehicles propelled by engines
with total rated power of less than 750
kW (1006 hp) are not locomotives,
unless the owner (which may be a
manufacturer) chooses to have the
equipment certified to meet the
requirements of this part (under
§ 1033.615). Where equipment is
certified as a locomotive pursuant to
this paragraph (3), it is subject to the
requirements of this part for the
remainder of its service life. For
locomotives propelled by two or more
engines, the total rated power is the sum
of the rated power of each engine.
Locomotive engine means an engine
that propels a locomotive.
Low-hour means relating to a
locomotive with stabilized emissions
and represents the undeteriorated
emission level. This would generally
involve less than 300 hours of
operation.
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Low mileage locomotive means a
locomotive during the interval between
the time that normal assembly
operations and adjustments are
completed and the time that either
10,000 miles of locomotive operation or
300 additional operating hours have
been accumulated (including emission
testing if performed). Note that we may
deem locomotives with additional
operation to be low mileage
locomotives, consistent with good
engineering judgment.
Low-sulfur diesel fuel means one of
the following:
(1) For in-use fuels, low-sulfur diesel
fuel means a diesel fuel market as lowsulfur diesel fuel having a maximum
sulfur concentration of 500 parts per
million.
(2) For testing, low-sulfur diesel fuel
has the meaning given in 40 CFR part
1065.
Malfunction means a condition in
which the operation of a component in
a locomotive or locomotive engine
occurs in a manner other than that
specified by the certifying
manufacturer/remanufacturer (e.g., as
specified in the application for
certification); or the operation of the
locomotive or locomotive engine in that
condition.
Manufacture means the physical and
engineering process of designing,
constructing, and assembling a
locomotive or locomotive engine.
Manufacturer has the meaning given
in section 216(1) of the Clean Air Act
with respect to freshly manufactured
locomotives or engines. In general, this
term includes any person who
manufactures a locomotive or engine for
sale in the United States or otherwise
introduces a new locomotive or engine
into commerce in the United States.
This includes importers who import
locomotives or engines for resale.
Manufacturer/remanufacturer means
the manufacturer of a freshly
manufactured locomotive or engine or
the remanufacturer of a remanufactured
locomotive or engine, as applicable.
Model year means a calendar year in
which a locomotive is manufactured or
remanufactured.
New, when relating to a locomotive or
locomotive engine, has the meaning
given in paragraph (1) of this definition,
except as specified in paragraph (2) of
this definition:
(1) A locomotive or engine is new if
its equitable or legal title has never been
transferred to an ultimate purchaser.
Where the equitable or legal title to a
locomotive or engine is not transferred
prior to its being placed into service, the
locomotive or engine ceases to be new
when it is placed into service. A
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locomotive or engine also becomes new
if it is remanufactured or refurbished (as
defined in this section). A
remanufactured locomotive or engine
ceases to be new when placed back into
service. With respect to imported
locomotives or locomotive engines, the
term ‘‘new locomotive’’ or ‘‘new
locomotive engine’’ also means a
locomotive or locomotive engine that is
not covered by a certificate of
conformity under this part or 40 CFR
part 92 at the time of importation, and
that was manufactured or
remanufactured after the effective date
of the emission standards in 40 CFR part
92 which would have been applicable to
such locomotive or engine had it been
manufactured or remanufactured for
importation into the United States. Note
that replacing an engine in one
locomotive with an unremanufactured
used engine from a different locomotive
does not make a locomotive new.
(2) The provisions of paragraph (1) of
this definition do not apply for the
following cases:
(i) Locomotives and engines that were
originally manufactured before January
1, 1973 are not considered to become
new when remanufactured unless they
have been upgraded (as defined in this
section). The provisions of paragraph (1)
of this definition apply for locomotives
that have been upgraded.
(ii) Locomotives that are owned and
operated by a small railroad and that
have never been remanufactured into a
certified configuration are not
considered to become new when
remanufactured. The provisions of
paragraph (1) of this definition apply for
locomotives that have previously been
remanufactured into a certified
configuration.
(iii) Locomotives originally certified
under (1033.150(e) do not become new
when remanufactured, except as
specified in § 1033.615.
(iv) Locomotives that operate only on
non-standard gauge rails do not become
new when remanufactured if no
certified remanufacturing system is
available for them.
Nonconforming means relating to a
locomotive that is not covered by a
certificate of conformity prior to
importation or being offered for
importation (or for which such coverage
has not been adequately demonstrated
to EPA); or a locomotive which was
originally covered by a certificate of
conformity, but which is not in a
certified configuration, or otherwise
does not comply with the conditions of
that certificate of conformity. (Note:
Domestic locomotives and locomotive
engines not covered by a certificate of
conformity prior to their introduction
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into U.S. commerce are considered to be
noncomplying locomotives and
locomotive engines.)
Non-locomotive-specific engine
means an engine that is sold for and
used in non-locomotive applications
much more than for locomotive
applications.
Nonmethane hydrocarbon has the
meaning given in 40 CFR 1065.1001.
This generally means the difference
between the emitted mass of total
hydrocarbons and the emitted mass of
methane.
Nonroad means relating to nonroad
engines as defined in 40 CFR 1068.30.
Official emission result means the
measured emission rate for an emissiondata locomotive on a given duty cycle
before the application of any
deterioration factor, but after the
application of regeneration adjustment
factors, Green Engine Factors, and/or
humidity correction factors.
Opacity means the fraction of a beam
of light, expressed in percent, which
fails to penetrate a plume of smoke, as
measured by the procedure specified in
§ 1033.525.
Original manufacture means the event
of freshly manufacturing a locomotive
or locomotive engine. The date of
original manufacture is the date of final
assembly, except as provided in
§ 1033.640. Where a locomotive is
manufactured under § 1033.620(b), the
date of original manufacture is the date
on which the final assembly of
locomotive was originally scheduled.
Original remanufacture means the
first remanufacturing of a locomotive at
which the locomotive is subject to the
emission standards of this part.
Owner/operator means the owner
and/or operator of a locomotive.
Owners manual means a written or
electronic collection of instructions
provided to ultimate purchasers to
describe the basic operation of the
locomotive.
Oxides of nitrogen has the meaning
given in 40 CFR part 1065.
Particulate trap means a filtering
device that is designed to physically
trap all particulate matter above a
certain size.
Passenger locomotive means a
locomotive designed and constructed
for the primary purpose of propelling
passenger trains, and providing power
to the passenger cars of the train for
such functions as heating, lighting and
air conditioning.
Petroleum fuel means gasoline or
diesel fuel or another liquid fuel
primarily derived from crude oil.
Placed into service means put into
initial use for its intended purpose after
becoming new.
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Power assembly means the
components of an engine in which
combustion of fuel occurs, and consists
of the cylinder, piston and piston rings,
valves and ports for admission of charge
air and discharge of exhaust gases, fuel
injection components and controls,
cylinder head and associated
components.
Primary fuel means the type of fuel
(e.g., diesel fuel) that is consumed in the
greatest quantity (mass basis) when the
locomotive is operated in use.
Produce means to manufacture or
remanufacture. Where a certificate
holder does not actually assemble the
locomotives or locomotive engines that
it manufactures or remanufactures,
produce means to allow other entities to
assemble locomotives under the
certificate holder’s certificate.
Railroad means a commercial entity
that operates locomotives to transport
passengers or freight.
Ramped-modal means relating to the
ramped-modal type of testing in subpart
F of this part.
Rated power has the meaning given in
§ 1033.140.
Refurbish has the meaning given in
§ 1033.640.
Remanufacture means one of the
following:
(1)(i) To replace, or inspect and
qualify, each and every power assembly
of a locomotive or locomotive engine,
whether during a single maintenance
event or cumulatively within a five-year
period.
(ii) To upgrade a locomotive or
locomotive engine.
(iii) To convert a locomotive or
locomotive engine to enable it to operate
using a fuel other than it was originally
manufactured to use.
(iv) To install a remanufactured
engine or a freshly manufactured engine
into a previously used locomotive.
(v) To repair a locomotive engine that
does not contain power assemblies to a
condition that is equivalent to or better
than its original condition with respect
to reliability and fuel consumption.
(2) Remanufacture also means the act
of remanufacturing.
Remanufacture system or
remanufacturing system means all
components (or specifications for
components) and instructions necessary
to remanufacture a locomotive or
locomotive engine in accordance with
applicable requirements of this part or
40 CFR part 92.
Remanufactured locomotive means
either a locomotive powered by a
remanufactured locomotive engine, a
repowered locomotive, or a refurbished
locomotive.
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Remanufactured locomotive engine
means a locomotive engine that has
been remanufactured.
Remanufacturer has the meaning
given to ‘‘manufacturer’’ in section
216(1) of the Clean Air Act with respect
to remanufactured locomotives. (See
§§ 1033.1 and 1033.601 for applicability
of this term.) This term includes:
(1) Any person that is engaged in the
manufacture or assembly of
remanufactured locomotives or
locomotive engines, such as persons
who:
(i) Design or produce the emissionrelated parts used in remanufacturing.
(ii) Install parts in an existing
locomotive or locomotive engine to
remanufacture it.
(iii) Own or operate the locomotive or
locomotive engine and provide
specifications as to how an engine is to
be remanufactured (i.e., specifying who
will perform the work, when the work
is to be performed, what parts are to be
used, or how to calibrate the adjustable
parameters of the engine).
(2) Any person who imports
remanufactured locomotives or
remanufactured locomotive engines.
Repower means replacement of the
engine in a previously used locomotive
with a freshly manufactured locomotive
engine. See § 1033.640.
Repowered locomotive means a
locomotive that has been repowered
with a freshly manufactured engine.
Revoke has the meaning given in 40
CFR 1068.30. In general this means to
terminate the certificate or an
exemption for an engine family.
Round means to round numbers as
specified in 40 CFR 1065.1001.
Service life means the total life of a
locomotive. Service life begins when the
locomotive is originally manufactured
and continues until the locomotive is
permanently removed from service.
Small manufacturer/remanufacturer
means a manufacturer/remanufacturer
with 1,000 or fewer employees. For
purposes of this part, the number of
employees includes all employees of the
manufacturer/remanufacturer’s parent
company, if applicable.
Small railroad means a railroad
meeting the criterion of paragraph (1) of
this definition, but not either of the
criteria of paragraphs (2) and (3) of this
definition.
(1) To be considered a small railroad,
a railroad must qualify as a small
business under the Small Business
Administration’s regulations in 13 CFR
part 121.
(2) Class I and Class II railroads (and
their subsidiaries) are not small
railroads.
(3) Intercity passenger and commuter
railroads are excluded from this
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definition of small railroad. Note that
this paragraph (3) does not exclude
tourist railroads.
Specified adjustable range means the
range of allowable settings for an
adjustable component specified by a
certificate of conformity.
Specified by a certificate of
conformity or specified in a certificate of
conformity means stated or otherwise
specified in a certificate of conformity
or an approved application for
certification.
Sulfur-sensitive technology means an
emission-control technology that would
experience a significant drop in
emission control performance or
emission-system durability when a
locomotive is operated on low-sulfur
fuel with a sulfur concentration of 300
to 500 ppm as compared to when it is
operated on ultra low-sulfur fuel (i.e.,
fuel with a sulfur concentration less
than 15 ppm). Exhaust-gas recirculation
is not a sulfur-sensitive technology.
Suspend has the meaning given in 40
CFR 1068.30. In general this means to
temporarily discontinue the certificate
or an exemption for an engine family.
Switch locomotive means a
locomotive that is powered by an engine
with a maximum rated power (or a
combination of engines having a total
rated power) of 2300 hp or less. Include
auxiliary engines in your calculation of
total power if the engines are
permanently installed on the locomotive
and can be operated while the main
propulsion engine is operating. Do not
count the power of auxiliary engines
that operate only to reduce idling time
of the propulsion engine.
Test locomotive means a locomotive
or engine in a test sample.
Test sample means the collection of
locomotives or engines selected from
the population of an engine family for
emission testing. This may include
testing for certification, production-line
testing, or in-use testing.
Tier 0 or Tier 0+ means relating to the
Tier 0 emission standards, as shown in
§ 1033.101.
Tier 1 or Tier 1+ means relating to the
Tier 1 emission standards, as shown in
§ 1033.101.
Tier 2 or Tier 2+ means relating to the
Tier 2 emission standards, as shown in
§ 1033.101.
Tier 3 means relating to the Tier 3
emission standards, as shown in
§ 1033.101.
Tier 4 means relating to the Tier 4
emission standards, as shown in
§ 1033.101.
Total hydrocarbon has the meaning
given in 40 CFR 1065.1001. This
generally means the combined mass of
organic compounds measured by the
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specified procedure for measuring total
hydrocarbon, expressed as a
hydrocarbon with an atomic hydrogento-carbon ratio of 1.85:1.
Total hydrocarbon equivalent has the
meaning given in 40 CFR 1065.1001.
This generally means the sum of the
carbon mass contributions of nonoxygenated hydrocarbons, alcohols and
aldehydes, or other organic compounds
that are measured separately as
contained in a gas sample, expressed as
exhaust hydrocarbon from petroleumfueled locomotives. The hydrogen-tocarbon ratio of the equivalent
hydrocarbon is 1.85:1.
Ultimate purchaser means the first
person who in good faith purchases a
new locomotive for purposes other than
resale.
Ultra low-sulfur diesel fuel means one
of the following:
(1) For in-use fuels, ultra low-sulfur
diesel fuel means a diesel fuel marketed
as ultra low-sulfur diesel fuel having a
maximum sulfur concentration of 15
parts per million.
(2) For testing, ultra low-sulfur diesel
fuel has the meaning given in 40 CFR
part 1065.
Upcoming model year means for an
engine family the model year after the
one currently in production.
Upgrade means one of the following
types of remanufacturing.
(1) Repowering a locomotive that was
originally manufactured prior to January
1, 1973.
(2) Refurbishing a locomotive that was
originally manufactured prior to January
1, 1973 in a manner that is not freshly
manufacturing.
(3) Modifying a locomotive that was
originally manufactured prior to January
1, 1973 (or a locomotive that was
originally manufactured on or after
January 1, 1973, and that is not subject
to the emission standards of this part),
such that it is intended to comply with
the Tier 0 standards. See § 1033.615.
Useful life means the period during
which the locomotive engine is
designed to properly function in terms
of reliability and fuel consumption,
without being remanufactured, specified
as work output or miles. It is the period
during which a new locomotive is
required to comply with all applicable
emission standards. See § 1033.101(g).
Void has the meaning given in 40 CFR
1068.30. In general this means to
invalidate a certificate or an exemption
both retroactively and prospectively.
Volatile fuel means a volatile liquid
fuel or any fuel that is a gas at
atmospheric pressure. Gasoline, natural
gas, and LPG are volatile fuels.
Volatile liquid fuel means any liquid
fuel other than diesel or biodiesel that
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is a liquid at atmospheric pressure and
has a Reid Vapor Pressure higher than
2.0 pounds per square inch.
We (us, our) means the Administrator
of the Environmental Protection Agency
and any authorized representatives.
§ 1033.905 Symbols, acronyms, and
abbreviations.
The following symbols, acronyms,
and abbreviations apply to this part:
AECD auxiliary emission control device.
AESS automatic engine stop/start
CFR Code of Federal Regulations.
CO carbon monoxide.
CO2 carbon dioxide.
EPA Environmental Protection Agency.
FEL Family Emission Limit.
g/bhp-hr grams per brake horsepower-hour.
HC hydrocarbon.
hp horsepower.
LPG liquefied petroleum gas.
LSD low sulfur diesel.
MW megawatt.
NIST National Institute of Standards and
Technology.
NMHC nonmethane hydrocarbons.
NOX oxides of nitrogen.
PM particulate matter.
rpm revolutions per minute.
SAE Society of Automotive Engineers.
SCR selective catalytic reduction.
SEA Selective Enforcement Audit.
THC total hydrocarbon.
THCE total hydrocarbon equivalent.
UL useful life.
ULSD ultra low sulfur diesel.
U.S.C. United States Code.
§ 1033.915
Confidential information.
(a) Clearly show what you consider
confidential by marking, circling,
bracketing, stamping, or some other
method.
(b) We will store your confidential
information as described in 40 CFR part
2. Also, we will disclose it only as
specified in 40 CFR part 2. This applies
both to any information you send us and
to any information we collect from
inspections, audits, or other site visits.
(c) If you send us a second copy
without the confidential information,
we will assume it contains nothing
confidential whenever we need to
release information from it.
(d) If you send us information without
claiming it is confidential, we may make
it available to the public without further
notice to you, as described in 40 CFR
2.204.
§ 1033.920
How to request a hearing.
(a) You may request a hearing under
certain circumstances, as described
elsewhere in this part. To do this, you
must file a written request, including a
description of your objection and any
supporting data, within 30 days after we
make a decision.
(b) For a hearing you request under
the provisions of this part, we will
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approve your request if we find that
your request raises a substantial factual
issue.
(c) If we agree to hold a hearing, we
will use the procedures specified in 40
CFR part 1068, subpart G.
PART 1039—CONTROL OF EMISSIONS
FROM NEW AND IN-USE NONROAD
COMPRESSION-IGNITION ENGINES
39. The authority citation for part
1039 continues to read as follows:
■
Authority: 42 U.S.C. 7401–7671q.
Subpart F—[Amended]
40. Section 1039.505 is amended by
revising paragraphs (a)(1) introductory
text, (c), and (d) and adding paragraph
(g) to read as follows:
■
§ 1039.505 How do I test engines using
steady-state duty cycles, including rampedmodal testing?
*
*
*
*
*
(a) * * *
(1) For discrete-mode testing, sample
emissions separately for each mode,
then calculate an average emission level
for the whole cycle using the weighting
factors specified for each mode.
Calculate cycle statistics and compare
with the established criteria as specified
in 40 CFR 1065.514 to confirm that the
test is valid. Operate the engine and
sampling system as follows:
*
*
*
*
*
(c) During idle mode, operate the
engine at its warm idle speed as
described in 40 CFR part 1065.
(d) For constant-speed engines whose
design prevents full-load operation for
extended periods, you may ask for
approval under 40 CFR 1065.10(c) to
replace full-load operation with the
maximum load for which the engine is
designed to operate for extended
periods.
*
*
*
*
*
(g) To allow non-motoring
dynamometers on cycles with idle, you
may omit additional points from the
duty-cycle regression as follows:
(1) For variable-speed engines with
low-speed governors, you may omit
speed, torque, and power points from
the duty-cycle regression statistics if the
following are met:
(i) The engine operator demand is at
its minimum.
25243
(ii) The dynamometer demand is at its
minimum.
(iii) It is an idle point fnref = 0 % (idle)
and Tref = 0 % (idle).
(iv) Tref < T ≤ 5 % · Tmax mapped.
(2) For variable-speed engines without
low-speed governors, you may omit
torque and power points from the dutycycle regression statistics if the
following are met:
(i) The dynamometer demand is at its
minimum.
(ii) It is an idle point fnref = 0 % (idle)
and Tref = 0 % (idle).
(iii) fnref ¥ (2 % · fntest) < fn < fnref +
(2 % · fntest).
(iv) Tref < T ≤ 5 % · Tmax mapped.
Subpart G—[Amended]
41. Section 1039.645 is amended by
revising paragraph (b)(1) to read as
follows:
■
§ 1039.645 What special provisions apply
to engines used for transportation
refrigeration units?
*
*
*
*
*
(b) * * *
(1) The following duty cycle applies
for discrete-mode testing:
TABLE 1 OF § 1039.645.—DISCRETE-MODE CYCLE FOR TRU ENGINES
1
2
3
4
Torque
(percent) 2
Engine speed 1
Mode number
.....................................
.....................................
.....................................
.....................................
Maximum test speed ...................................................................................................
Maximum test speed ...................................................................................................
Intermediate test speed ...............................................................................................
Intermediate test speed ...............................................................................................
Weighting
factors
75
50
75
50
0.25
0.25
0.25
0.25
1 Speed
2 The
*
*
terms are defined in 40 CFR part 1065.
percent torque is relative to the maximum torque at the given engine speed.
*
*
Appendix II to Part 1039—Steady-State Duty
Cycles
*
Appendices—[Amended]
42. Appendix II to part 1039 is revised
to read as follows:
■
(a) The following duty cycles apply for
constant-speed engines:
D2 mode number
1
2
3
4
5
.....................................
.....................................
.....................................
.....................................
.....................................
1 The
(1) The following duty cycle applies for
discrete-mode testing:
Engine
Engine
Engine
Engine
Engine
governed
governed
governed
governed
governed
Weighting
factors
Torque
(percent) 1
Engine speed
.........................................................................................................
.........................................................................................................
.........................................................................................................
.........................................................................................................
.........................................................................................................
100
75
50
25
10
0.05
0.25
0.30
0.30
0.10
percent torque is relative to maximum test torque.
dwashington3 on PROD1PC69 with RULES
(2) The following duty cycle applies for
ramped-modal testing:
Time in mode
(seconds)
RMC mode
1a Steady-state ..............................
1b Transition ..................................
2a Steady-state ..............................
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20
101
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Torque
(percent) 1, 2
Engine speed
Engine governed ..................................................................................
Engine governed ..................................................................................
Engine governed ..................................................................................
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100.
Linear transition.
10.
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Time in mode
(seconds)
RMC mode
2b Transition ..................................
3a Steady-state ..............................
3b Transition ..................................
4a Steady-state ..............................
4b Transition ..................................
5 Steady-state ................................
20
277
20
339
20
350
Torque
(percent) 1, 2
Engine speed
Engine
Engine
Engine
Engine
Engine
Engine
governed
governed
governed
governed
governed
governed
..................................................................................
..................................................................................
..................................................................................
..................................................................................
..................................................................................
..................................................................................
Linear transition.
75.
Linear transition.
25.
Linear transition.
50.
1 The
percent torque is relative to maximum test torque.
from one mode to the next within a 20-second transition phase. During the transition phase, command a linear progression from the
torque setting of the current mode to the torque setting of the next mode.
2 Advance
(b) The following duty cycles apply for
variable-speed engines with maximum
engine power below 19 kW:
(1) The following duty cycle applies for
discrete-mode testing:
1
2
3
4
5
6
.....................................
.....................................
.....................................
.....................................
.....................................
.....................................
Torque
(percent) 2
Engine speed 1
G2 mode number
Maximum test speed ...................................................................................................
Maximum test speed ...................................................................................................
Maximum test speed ...................................................................................................
Maximum test speed ...................................................................................................
Maximum test speed ...................................................................................................
Warm idle ....................................................................................................................
Weighting
factors
100
75
50
25
10
0
0.09
0.20
0.29
0.30
0.07
0.05
1 Speed
2 The
terms are defined in 40 CFR part 1065.
percent torque is relative to the maximum torque at the commanded test speed.
(2) The following duty cycle applies for
ramped-modal testing:
Time in mode
(seconds)
RMC mode
1a Steady-state ..............................
1b Transition ..................................
2a Steady-state ..............................
2b Transition ..................................
3a Steady-state ..............................
3b Transition ..................................
4a Steady-state ..............................
4b Transition ..................................
5a Steady-state ..............................
5b Transition ..................................
6a Steady-state ..............................
6b Transition ..................................
7 Steady-state ................................
41
20
135
20
112
20
337
20
518
20
494
20
43
Torque
(percent) 2, 3
Engine speed 1, 3
Warm idle .............................................................................................
Linear transition ...................................................................................
Maximum test speed ............................................................................
Maximum test speed ............................................................................
Maximum test speed ............................................................................
Maximum test speed ............................................................................
Maximum test speed ............................................................................
Maximum test speed ............................................................................
Maximum test speed ............................................................................
Maximum test speed ............................................................................
Maximum test speed ............................................................................
Linear transition ...................................................................................
Warm idle .............................................................................................
0.
Linear
100.
Linear
10.
Linear
75.
Linear
25.
Linear
50.
Linear
0.
transition.
transition.
transition.
transition.
transition.
transition.
1 Speed
terms are defined in 40 CFR part 1065.
percent torque is relative to the maximum torque at the commanded engine speed.
from one mode to the next within a 20-second transition phase. During the transition phase, command a linear progression from the
torque setting of the current mode to the torque setting of the next mode, and simultaneously command a similar linear progression for engine
speed if there is a change in speed setting.
2 The
3 Advance
(c) The following duty cycles apply for
variable-speed engines with maximum
engine power at or above 19 kW:
(1) The following duty cycle applies for
discrete-mode testing:
dwashington3 on PROD1PC69 with RULES
1
2
3
4
5
6
7
8
.....................................
.....................................
.....................................
.....................................
.....................................
.....................................
.....................................
.....................................
Torque
(percent) 2
Engine speed 1
C1 mode number
Maximum test speed ...................................................................................................
Maximum test speed ...................................................................................................
Maximum test speed ...................................................................................................
Maximum test speed ...................................................................................................
Intermediate test speed ...............................................................................................
Intermediate test speed ...............................................................................................
Intermediate test speed ...............................................................................................
Warm idle ....................................................................................................................
1 Speed
2 The
terms are defined in 40 CFR part 1065.
percent torque is relative to the maximum torque at the commanded test speed.
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100
75
50
10
100
75
50
0
Weighting
factors
0.15
0.15
0.15
0.10
0.10
0.10
0.10
0.15
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(2) The following duty cycle applies for
ramped-modal testing:
Time in mode
(seconds)
RMC mode
1a Steady-state ..............................
1b Transition ..................................
2a Steady-state ..............................
2b Transition ..................................
3a Steady-state ..............................
3b Transition ..................................
4a Steady-state ..............................
4b Transition ..................................
5a Steady-state ..............................
5b Transition ..................................
6a Steady-state ..............................
6b Transition ..................................
7a Steady-state ..............................
7b Transition ..................................
8a Steady-state ..............................
8b Transition ..................................
9 Steady-state ................................
126
20
159
20
160
20
162
20
246
20
164
20
248
20
247
20
128
Torque
(percent) 2, 3
Engine speed 1, 3
Warm Idle .............................................................................................
Linear Transition ..................................................................................
Intermediate Speed ..............................................................................
Intermediate Speed ..............................................................................
Intermediate Speed ..............................................................................
Intermediate Speed ..............................................................................
Intermediate Speed ..............................................................................
Linear Transition ..................................................................................
Maximum Test Speed ..........................................................................
Maximum Test Speed ..........................................................................
Maximum Test Speed ..........................................................................
Maximum Test Speed ..........................................................................
Maximum Test Speed ..........................................................................
Maximum Test Speed ..........................................................................
Maximum Test Speed ..........................................................................
Linear Transition ..................................................................................
Warm Idle .............................................................................................
0.
Linear
100.
Linear
50.
Linear
75.
Linear
100.
Linear
10.
Linear
75.
Linear
50.
Linear
0.
Transition.
Transition.
Transition.
Transition.
Transition.
Transition.
Transition.
Transition.
1 Speed
terms are defined in 40 CFR part 1065.
percent torque is relative to the maximum torque at the commanded engine speed.
3 Advance from one mode to the next within a 20-second transition phase. During the transition phase, command a linear progression from the
torque setting of the current mode to the torque setting of the next mode, and simultaneously command a similar linear progression for engine
speed if there is a change in speed setting.
2 The
43. Appendix III and Appendix IV of
part 1039 are removed and reserved.
■ 44. A new part 1042 is added to
subchapter U of chapter I to read as
follows:
■
PART 1042—CONTROL OF EMISSIONS
FROM NEW AND IN-USE MARINE
COMPRESSION-IGNITION ENGINES
AND VESSELS
Subpart A—Overview and Applicability
Sec.
1042.1 Applicability.
1042.2 Who is responsible for compliance?
1042.5 Exclusions.
1042.10 Organization of this part.
1042.15 Do any other regulation parts apply
to me?
dwashington3 on PROD1PC69 with RULES
Subpart B—Emission Standards and
Related Requirements
1042.101 Exhaust emission standards.
1042.107 Evaporative emission standards.
1042.110 Recording reductant use and other
diagnostic functions.
1042.115 Other requirements.
1042.120 Emission-related warranty
requirements.
1042.125 Maintenance instructions for
Category 1 and Category 2 engines.
1042.130 Installation instructions for vessel
manufacturers.
1042.135 Labeling.
1042.140 Maximum engine power,
displacement, and power density.
1042.145 Interim provisions.
Subpart C—Certifying Engine Families
1042.201 General requirements for
obtaining a certificate of conformity.
1042.205 Application requirements.
1042.210 Preliminary approval.
1042.220 Amending maintenance
instructions.
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1042.225 Amending applications for
certification.
1042.230 Engine families.
1042.235 Emission testing required for a
certificate of conformity.
1042.240 Demonstrating compliance with
exhaust emission standards.
1042.245 Deterioration factors.
1042.250 Recordkeeping and reporting.
1042.255 EPA decisions.
Subpart D—Testing Production-Line
Engines
1042.301 General provisions.
1042.305 Preparing and testing productionline engines.
1042.310 Engine selection.
1042.315 Determining compliance.
1042.320 What happens if one of my
production-line engines fails to meet
emission standards?
1042.325 What happens if an engine family
fails the production-line testing
requirements?
1042.330 Selling engines from an engine
family with a suspended certificate of
conformity.
1042.335 Reinstating suspended
certificates.
1042.340 When may EPA revoke my
certificate under this subpart and how
may I sell these engines again?
1042.345 Reporting.
1042.350 Recordkeeping.
Subpart E—In-Use Testing
1042.401 General Provisions.
Subpart F—Test Procedures
1042.501 How do I run a valid emission
test?
1042.505 Testing engines using discretemode or ramped-modal duty cycles.
1042.515 Test procedures related to not-toexceed standards.
1042.520 What testing must I perform to
establish deterioration factors?
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1042.525 How do I adjust emission levels to
account for infrequently regenerating
aftertreatment devices?
Subpart G—Special Compliance Provisions
1042.601. General compliance provisions
for marine engines and vessels.
1042.605 Dressing engines already certified
to other standards for nonroad or heavyduty highway engines for marine use.
1042.610 Certifying auxiliary marine
engines to land-based standards.
1042.615 Replacement engine exemption.
1042.620 Engines used solely for
competition.
1042.625 Special provisions for engines
used in emergency applications.
1042.630 Personal-use exemption.
1042.635 National security exemption.
1042.640 Special provisions for branded
engines.
1042.650 Migratory vessels.
1042.660 Requirements for vessel
manufacturers, owners, and operators.
Subpart H—Averaging, Banking, and
Trading for Certification
1042.701 General provisions.
1042.705 Generating and calculating
emission credits.
1042.710 Averaging emission credits.
1042.715 Banking emission credits.
1042.720 Trading emission credits.
1042.725 Information required for the
application for certification.
1042.730 ABT reports.
1042.735 Recordkeeping.
1042.745 Noncompliance.
Subpart I—Special Provisions for
Remanufactured Marine Engines
1042.801 General provisions.
1042.810 Requirements for owner/operators
and installers during remanufacture.
1042.815 Demonstrating availability.
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1042.910 Reference materials.
1042.915 Confidential information.
1042.920 Hearings.
1042.925 Reporting and recordkeeping
requirements.
Appendix I to Part 1042—Summary of
Previous Emission Standards
Appendix II to Part 1042—Steady-state Duty
Cycles
Appendix III to Part 1042—Not-to-Exceed
Zones
Subpart J—Definitions and Other Reference
Information
1042.901 Definitions.
1042.905 Symbols, acronyms, and
abbreviations.
Subpart A—Overview and Applicability
Authority: 42 U.S.C. 7401–7671q.
§ 1042.1
all new compression-ignition marine
engines with per-cylinder displacement
below 30.0 liters per cylinder and
vessels containing such engines. See
§ 1042.901 for the definitions of engines
and vessels considered to be new. This
part 1042 applies as follows:
(a) This part 1042 applies for freshly
manufactured marine engines starting
with the model years noted in the
following tables:
BILLING CODE 6560–50–P
Applicability.
Except as provided in § 1042.5, the
regulations in this part 1042 apply for
BILLING CODE 6560–50–C
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1042.820 Emission standards and required
emission reductions for remanufactured
engines.
1042.825 Baseline determination.
1042.830 Labeling.
1042.835 Certification of remanufactured
engines.
1042.836 Marine certification of locomotive
remanufacturing systems.
1042.840 Application requirements for
remanufactured engines.
1042.845 Remanufactured engine families.
1042.850 Exemptions and hardship relief.
Federal Register / Vol. 73, No. 88 / Tuesday, May 6, 2008 / Rules and Regulations
(b) The requirements of subpart I of
this part apply to remanufactured
engines beginning July 7, 2008.
(c) See 40 CFR part 94 for
requirements that apply to engines with
maximum engine power at or above 37
kW not yet subject to the requirements
of this part 1042. See 40 CFR part 89 for
requirements that apply to engines with
maximum engine power below 37 kW
not yet subject to the requirements of
this part 1042.
(d) The provisions of §§ 1042.620 and
1042.901 apply for new engines used
solely for competition beginning
January 1, 2009.
(e) Marine engines powered by
natural gas with maximum engine
power at or above 250 kW are deemed
to be compression-ignition engines.
These engines are therefore subject to all
the requirements of this part even if
they do not meet the definition of
‘‘compression-ignition’’ in § 1042.901.
§ 1042.2 Who is responsible for
compliance?
The regulations in this part 1042
contain provisions that affect both
engine manufacturers and others.
However, the requirements of this part,
other than those of subpart I of this part,
are generally addressed to the engine
manufacturer for freshly manufactured
marine engines or other certificate
holders. The term ‘‘you’’ generally
means the engine manufacturer, as
defined in § 1042.901, especially for
issues related to certification (including
production-line testing, reporting, etc.).
§ 1042.5
Exclusions.
This part does not apply to the
following marine engines:
(a) Foreign vessels. The requirements
and prohibitions of this part do not
apply to engines installed on foreign
vessels, as defined in § 1042.901.
(b) Hobby engines. Engines with percylinder displacement below 50 cubic
centimeters are not subject to the
provisions of this part 1042.
§ 1042.10
Organization of this part.
dwashington3 on PROD1PC69 with RULES
This part 1042 is divided into the
following subparts:
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(a) Subpart A of this part defines the
applicability of this part 1042 and gives
an overview of regulatory requirements.
(b) Subpart B of this part describes the
emission standards and other
requirements that must be met to certify
engines under this part. Note that
§ 1042.145 discusses certain interim
requirements and compliance
provisions that apply only for a limited
time.
(c) Subpart C of this part describes
how to apply for a certificate of
conformity.
(d) Subpart D of this part describes
general provisions for testing
production-line engines.
(e) Subpart E of this part describes
general provisions for testing in-use
engines.
(f) Subpart F of this part and 40 CFR
1065 describe how to test your engines.
(g) Subpart G of this part and 40 CFR
part 1068 describe requirements,
prohibitions, and other provisions that
apply to engine manufacturers, vessel
manufacturers, owners, operators,
rebuilders, and all others.
(h) Subpart H of this part describes
how you may generate and use emission
credits to certify your engines.
(i) Subpart I of this part describes how
these regulations apply for
remanufactured engines.
(j) Subpart J of this part contains
definitions and other reference
information.
§ 1042.15 Do any other regulation parts
apply to me?
(a) The evaporative emission
requirements of part 1060 of this
chapter apply to vessels that include
installed engines fueled with a volatile
liquid fuel as specified in § 1042.107.
(Note: Conventional diesel fuel is not
considered to be a volatile liquid fuel.)
(b) Part 1065 of this chapter describes
procedures and equipment
specifications for testing engines.
Subpart F of this part 1042 describes
how to apply the provisions of part 1065
of this chapter to determine whether
engines meet the emission standards in
this part.
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(c) The requirements and prohibitions
of part 1068 of this chapter apply to
everyone, including anyone who
manufactures, imports, installs, owns,
operates, or rebuilds any of the engines
subject to this part 1042, or vessels
containing these engines. Part 1068 of
this chapter describes general
provisions, including these seven areas:
(1) Prohibited acts and penalties for
engine manufacturers, vessel
manufacturers, and others.
(2) Rebuilding and other aftermarket
changes.
(3) Exclusions and exemptions for
certain engines.
(4) Importing engines.
(5) Selective enforcement audits of
your production.
(6) Defect reporting and recall.
(7) Procedures for hearings.
(d) Other parts of this chapter apply
if referenced in this part.
Subpart B—Emission Standards and
Related Requirements
§ 1042.101
Exhaust emission standards.
(a) Duty-cycle standards. Exhaust
emissions from your engines may not
exceed emission standards, as follows:
(1) Measure emissions using the test
procedures described in subpart F of
this part.
(2) The following CO emission
standards in this paragraph (a)(2) apply
starting with the applicable model year
identified in § 1042.1:
(i) 8.0 g/kW-hr for engines below 8
kW.
(ii) 6.6 g/kW-hr for engines at or above
8 kW and below 19 kW.
(iii) 5.5 g/kW-hr for engines at or
above 19 kW and below 37 kW.
(iv) 5.0 g/kW-hr for engines at or
above 37 kW.
(3) Except as described in paragraphs
(a)(4) and (5) of this section, the Tier 3
standards for PM and NOX+HC
emissions are described in the following
tables:
BILLING CODE 6560–50–P
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BILLING CODE 6560–50–C
TABLE 2 TO § 1042.101.—TIER 3 STANDARDS FOR CATEGORY 2 ENGINES BELOW 3700 KW a
Displacement (L/cyl)
Maximum engine power
7.0 ≤ disp. < 15.0 ............................................
kW < 2000 ......................................................
2000 ≤ kW < 3700 .........................................
kW < 2000 ......................................................
kW < 2000 ......................................................
kW < 2000 ......................................................
15.0 ≤ disp. < 20.0 c ........................................
20.0 ≤ disp. < 25.0 c ........................................
25.0 ≤ disp. < 30.0 c ........................................
Model year
2013+
2013+
2014+
2014+
2014+
PM
(g/kW-hr)
0.14
0.14
0.34
0.27
0.27
NOX+HC
(g/kW-hr)
6.2
b 7.8
7.0
9.8
11.0
(4) For Tier 3 engines at or above 19
kW and below 75 kW with displacement
below 0.9 L/cyl, you may alternatively
certify some or all of your engine
families to a PM emission standard of
0.20 g/kW-hr and a NOX+HC emission
standard of 5.8 g/kW-hr for 2014 and
later model years.
(5) Starting with the 2014 model year,
recreational marine engines at or above
3700 kW (with any displacement) must
be certified under this part 1042 to the
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Tier 3 standards specified in this section
for 3.5 to 7.0 L/cyl recreational marine
engines.
(6) Interim Tier 4 PM standards apply
for 2014 and 2015 model year engines
between 2000 and 3700 kW as specified
in this paragraph (a)(6). These engines
are considered to be Tier 4 engines.
(i) For Category 1 engines, the Tier 3
PM standards from Table 1 to this
section continue to apply. PM FELs for
these engines may not be higher than
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the applicable Tier 2 PM standards
specified in Appendix I of this part.
(ii) For Category 2 engines with percylinder displacement below 15.0 liters,
the Tier 3 PM standards from Table 2 to
this section continue to apply. PM FELs
for these engines may not be higher than
0.27 g/kW-hr.
(iii) For Category 2 engines with percylinder displacement at or above 15.0
liters, the PM standard is 0.34 g/kW-hr
for engines at or above 2000 kW and
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a No Tier 3 standards apply for Category 2 engines at or above 3700 kW. See § 1042.1(c) and paragraph (a)(7) of this section for the standards that apply for these engines.
b For engines subject to the 7.8 g/kW-hr NO +HC standard, FELs may not be higher than the Tier 1 NO standard specified in Appendix I of
X
X
this part.
c No Tier 3 standards apply for Category 2 engines with per-cylinder displacement above 15.0 liters if maximum engine power is at or above
2000 kW. See § 1042.1(c) and paragraph (a)(7) of this section for the standards that apply for these engines.
25249
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below 3300 kW, and 0.27 g/kW-hr for
engines at or above 3300 kW and below
3700 kW. PM FELs for these engines
may not be higher than 0.50 g/kW-hr.
(7) Except as described in paragraph
(a)(8) of this section, the Tier 4
standards for PM, NOX, and HC
emissions are described in the following
table:
TABLE 3 TO § 1042.101.—TIER 4 STANDARDS FOR CATEGORY 2 AND COMMERCIAL CATEGORY 1 ENGINES ABOVE 600
KW
Maximum engine power
Displacement
(L/cyl)
Model year
600 ≤ kW < 1400 ......................................
1400 ≤ kW < 2000 ....................................
2000 ≤ kW < 3700 a ..................................
kW ≥ 3700 ................................................
all ..............................................................
all ..............................................................
all ..............................................................
disp. <15.0 ................................................
15.0 ≤ disp.< 30.0 ....................................
all ..............................................................
2017+
2016+
2014+
2014–2015
2014–2015
2016+
PM
(g/kW-hr)
0.04
0.04
0.04
0.12
0.25
0.06
NOX
(g/kW-hr)
HC
(g/kW-hr)
1.8
1.8
1.8
1.8
1.8
1.8
0.19
0.19
0.19
0.19
0.19
0.19
a See paragraph (a)(6) of this section for interim PM standards that apply for model years 2014 and 2015 for engines between 2000 and 3700
kW. The Tier 4 NOX FEL cap for engines at or above 2000 kW and below 3700 kW is 7.0 g/kW-hr. Starting in the 2016 model year, the Tier 4
PM FEL cap for engines at or above 2000 kW and below 3700 kW is 0.34 g/kW-hr.
(8) The following optional provisions
apply for complying with the Tier 3 and
Tier 4 standards specified in paragraphs
(a)(3) and (6) of this section:
(i) You may use NOX credits
accumulated through the ABT program
to certify Tier 4 engines to a NOX+HC
emission standard of 1.9 g/kW-hr
instead of the NOX and HC standards
that would otherwise apply by
certifying your family to a NOX+HC
FEL. Calculate the NOX credits needed
as specified in subpart H of this part
using the NOX+HC emission standard
and FEL in the calculation instead of the
otherwise applicable NOX standard and
FEL. You may not generate credits
relative to the alternate standard or
certify to the standard without using
credits.
(ii) For engines below 1000 kW, you
may delay complying with the Tier 4
standards in the 2017 model year for up
to nine months, but you must comply
no later than October 1, 2017.
(iii) For engines at or above 3700 kW,
you may delay complying with the Tier
4 standards in the 2016 model year for
up to twelve months, but you must
comply no later than December 31,
2016.
(iv) For Category 2 engines at or above
1400 kW, you may alternatively comply
with the Tier 3 and Tier 4 standards
specified in Table 4 of this section
instead of the NOX, HC, NOX+HC, and
PM standards specified in paragraphs
(a)(3) and (6) of this section. The CO
standards specified in paragraph (a)(2)
of this section apply without regard to
whether you choose this option. If you
choose this option, you must do so for
all engines at or above 1400 kW in the
same displacement category (that is, 7–
15, 15–20, 20–25, or 25–30 liters per
cylinder) in model years 2012 through
2015.
TABLE 4 TO § 1042.101.—OPTIONAL TIER 3 AND TIER 4 STANDARDS FOR CATEGORY 2 ENGINES AT OR ABOVE 1400 KW
Maximum engine power
Model year
Tier 3 ........................................................
Tier 4 ........................................................
dwashington3 on PROD1PC69 with RULES
Tier
kW ≥ 1400 ................................................
1400 ≤ kW < 3700 ....................................
kW ≥ 3700 ................................................
2012–2014
2015
2015
(b) Averaging, banking, and trading.
You may generate or use emission
credits under the averaging, banking,
and trading (ABT) program as described
in subpart H of this part for
demonstrating compliance with NOX,
NOX+HC, and PM emission standards
for Category 1 and Category 2 engines.
You may also use NOX or NOX+HC
emission credits to comply with the
alternate NOX+HC standard in
paragraph (a)(8)(i) of this section.
Generating or using emission credits
requires that you specify a family
emission limit (FEL) for each pollutant
you include in the ABT program for
each engine family. These FELs serve as
the emission standards for the engine
family with respect to all required
testing instead of the standards
specified in paragraph (a) of this
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section. The FELs determine the not-toexceed standards for your engine family,
as specified in paragraph (c) of this
section. Unless otherwise specified, the
following FEL caps apply:
(1) FELs for Tier 3 engines may not be
higher than the applicable Tier 2
standards specified in Appendix I of
this part.
(2) FELs for Tier 4 engines may not be
higher than the applicable Tier 3
standards specified in paragraph (a)(3)
of this section.
(c) Not-to-exceed standards. Except as
noted in § 1042.145(e), exhaust
emissions from all engines subject to the
requirements of this part may not
exceed the not-to-exceed (NTE)
standards as follows:
(1) Use the following equation to
determine the NTE standards:
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PM
(g/kW-hr)
0.14
0.04
0.06
NOX
(g/kW-hr)
HC
(g/kW-hr)
7.8 NOX+HC
1.8
1.8
0.19
0.19
(i) NTE standard for each pollutant =
STD × M.
Where:
STD = The standard specified for that
pollutant in this section if you certify
without using ABT for that pollutant; or the
FEL for that pollutant if you certify using
ABT.
M = The NTE multiplier for that pollutant.
(ii) Round each NTE standard to the
same number of decimal places as the
emission standard.
(2) Determine the applicable NTE
zone and subzones as described in
§ 1042.515. Determine NTE multipliers
for specific zones and subzones and
pollutants as follows:
(i) For commercial marine engines
certified using the duty cycle specified
in § 1042.505(b)(1), except for variablespeed propulsion marine engines used
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with controllable-pitch propellers or
with electrically coupled propellers,
apply the following NTE multipliers:
(A) Subzone 1: 1.2 for Tier 3 NOX+HC
standards.
(B) Subzone 1: 1.5 for Tier 4 standards
and Tier 3 PM and CO standards.
(C) Subzone 2: 1.5 for NOX+HC
standards.
(D) Subzone 2: 1.9 for PM and CO
standards.
(ii) For recreational marine engines
certified using the duty cycle specified
in § 1042.505(b)(2), except for variablespeed marine engines used with
controllable-pitch propellers or with
electrically coupled propellers, apply
the following NTE multipliers:
(A) Subzone 1: 1.2 for Tier 3 NOX+HC
standards.
(B) Subzone 1: 1.5 for Tier 4 standards
and Tier 3 PM and CO standards.
(C) Subzones 2 and 3: 1.5 for NOX+HC
standards.
(D) Subzones 2 and 3: 1.9 for PM and
CO standards.
(iii) For variable-speed marine
engines used with controllable-pitch
propellers or with electrically coupled
propellers that are certified using the
duty cycle specified in § 1042.505(b)(1),
(2), or (3), apply the following NTE
multipliers:
(A) Subzone 1: 1.2 for Tier 3 NOX+HC
standards.
(B) Subzone 1: 1.5 for Tier 4 standards
and Tier 3 PM and CO standards.
(C) Subzone 2: 1.5 for NOX+HC
standards.
(D) Subzone 2: 1.9 for PM and CO
standards. However, there is no NTE
standard in Subzone 2b for PM
emissions if the engine family’s
applicable standard for PM is at or
above 0.07 g/kW-hr.
(iv) For constant-speed engines
certified using a duty cycle specified in
§ 1042.505(b)(3) or (4), apply the
following NTE multipliers:
(A) Subzone 1: 1.2 for Tier 3 NOX+HC
standards.
(B) Subzone 1: 1.5 for Tier 4 standards
and Tier 3 PM and CO standards.
(C) Subzone 2: 1.5 for NOX+HC
standards.
(D) Subzone 2: 1.9 for PM and CO
standards. However, there is no NTE
standard for PM emissions if the engine
family’s applicable standard for PM is at
or above 0.07 g/kW-hr.
(v) For variable-speed auxiliary
marine engines certified using the duty
cycle specified in § 1042.505(b)(5)(ii) or
(iii):
(A) Subzone 1: 1.2 for Tier 3 NOX+HC
standards.
(B) Subzone 1: 1.5 for Tier 4 standards
and Tier 3 PM and CO standards.
(C) Subzone 2: 1.2 for Tier 3 NOX+HC
standards.
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(D) Subzone 2: 1.5 for Tier 4 standards
and Tier 3 PM and CO standards.
However, there is no NTE standard for
PM emissions if the engine family’s
applicable standard for PM is at or
above 0.07 g/kW-hr.
(3) The NTE standards apply to your
engines whenever they operate within
the NTE zone for an NTE sampling
period of at least thirty seconds, during
which only a single operator demand set
point may be selected. Engine operation
during a change in operator demand is
excluded from any NTE sampling
period. There is no maximum NTE
sampling period.
(4) Collect emission data for
determining compliance with the NTE
standards using the procedures
described in subpart F of this part.
(5) You may ask us to accept as
compliant an engine that does not fully
meet specific requirements under the
applicable NTE standards where such
deficiencies are necessary for safety.
(d) Fuel types. The exhaust emission
standards in this section apply for
engines using the fuel type on which the
engines in the engine family are
designed to operate.
(1) You must meet the numerical
emission standards for hydrocarbons in
this section based on the following
types of hydrocarbon emissions for
engines powered by the following fuels:
(i) Alcohol-fueled engines must
comply with Tier 3 HC standards based
on THCE emissions and with Tier 4
standards based on NMHCE emissions.
(ii) Natural gas-fueled engines must
comply with HC standards based on
NMHC emissions.
(iii) Diesel-fueled and other engines
must comply with Tier 3 HC standards
based on THC emissions and with Tier
4 standards based on NMHC emissions.
(2) Tier 3 and later engines must
comply with the exhaust emission
standards when tested using test fuels
containing 15 ppm or less sulfur (ultra
low-sulfur diesel fuel). Manufacturers
may use low-sulfur diesel fuel (without
request) to certify an engine otherwise
requiring an ultra low-sulfur test fuel;
however, emissions may not be
corrected to account for the effects of
using higher sulfur fuel.
(3) Engines designed to operate using
residual fuel must comply with the
standards and requirements of this part
when operated using residual fuel in
addition to complying with the
requirements of this part when operated
using diesel fuel.
(e) Useful life. Your engines must
meet the exhaust emission standards of
this section over their full useful life,
expressed as a period in years or hours
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of engine operation, whichever comes
first.
(1) The minimum useful life values
are as follows, except as specified by
paragraph (e)(2) or (3) of this section:
(i) 10 years or 1,000 hours of
operation for recreational Category 1
engines
(ii) 5 years or 3,000 hours of operation
for commercial engines below 19 kW.
(iii) 7 years or 5,000 hours of
operation for commercial engines at or
above 19 kW and below 37kW.
(iv) 10 years or 10,000 hours of
operation for commercial Category 1
engines at or above 37 kW.
(v) 10 years or 20,000 hours of
operation for Category 2 engines.
(2) Specify a longer useful life in
hours for an engine family under either
of two conditions:
(i) If you design, advertise, or market
your engine to operate longer than the
minimum useful life (your
recommended hours until rebuild
indicates a longer design life).
(ii) If your basic mechanical warranty
is longer than the minimum useful life.
(3) You may request in your
application for certification that we
approve a shorter useful life for an
engine family. We may approve a
shorter useful life, in hours of engine
operation but not in years, if we
determine that these engines will rarely
operate longer than the shorter useful
life. If engines identical to those in the
engine family have already been
produced and are in use, your
demonstration must include
documentation from such in-use
engines. In other cases, your
demonstration must include an
engineering analysis of information
equivalent to such in-use data, such as
data from research engines or similar
engine models that are already in
production. Your demonstration must
also include any overhaul interval that
you recommend, any mechanical
warranty that you offer for the engine or
its components, and any relevant
customer design specifications. Your
demonstration may include any other
relevant information. The useful life
value may not be shorter than any of the
following:
(i) 1,000 hours of operation.
(ii) Your recommended overhaul
interval.
(iii) Your mechanical warranty for the
engine.
(f) Applicability for testing. The dutycycle emission standards in this subpart
apply to all testing performed according
to the procedures in § 1042.505,
including certification, production-line,
and in-use testing. The not-to-exceed
standards apply for all testing
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performed according to the procedures
of subpart F of this part.
§ 1042.107 Evaporative emission
standards.
You must design and produce engines
fueled with a volatile liquid fuel to
minimize evaporative emissions during
normal operation, including periods
when the engine is shut down. You
must also design and produce them to
minimize the escape of fuel vapors
during refueling. Hoses used to refuel
gaseous-fueled engines may not be
designed to be bled or vented to the
atmosphere under normal operating
conditions. No valves or pressure-relief
vents may be used on gaseous-fueled
engines except as emergency safety
devices that do not operate at normal
system operating flows and pressures.
dwashington3 on PROD1PC69 with RULES
§ 1042.110 Recording reductant use and
other diagnostic functions.
(a) Engines equipped with SCR
systems using a reductant other than the
engine’s fuel must meet the following
requirements:
(1) The diagnostic system must
monitor reductant quality and tank
levels and alert operators to the need to
refill the reductant tank before it is
empty, or to replace the reductant if it
does not meet your concentration
specifications. Unless we approve other
alerts, use a malfunction-indicator light
(MIL) and an audible alarm. You do not
need to separately monitor reductant
quality if you include an exhaust NOX
sensor (or other sensor) that allows you
to determine inadequate reductant
quality. However, tank level must be
monitored in all cases.
(2) The onboard computer log must
record in nonvolatile computer memory
all incidents of engine operation with
inadequate reductant injection or
reductant quality.
(b) If you determine your emission
controls have failure modes that may
reasonably be expected to affect safety,
equip the engines with diagnostic
features that will alert the operator to
such failures. Use good engineering
judgment to alert the operator before the
failure occurs.
(c) You may equip your engine with
other diagnostic features. If you do, they
must be designed to allow us to read
and interpret the codes. Note that
§§ 1042.115 and 1042.205 require that
you provide us any information needed
to read, record, and interpret all the
information broadcast by an engine’s
onboard computers and electronic
control units.
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§ 1042.115
Other requirements.
Engines that are required to comply
with the emission standards of this part
must meet the following requirements:
(a) Crankcase emissions. Crankcase
emissions may not be discharged
directly into the ambient atmosphere
from any engine throughout its useful
life, except as follows:
(1) Engines may discharge crankcase
emissions to the ambient atmosphere if
the emissions are added to the exhaust
emissions (either physically or
mathematically) during all emission
testing. If you take advantage of this
exception, you must do both of the
following things:
(i) Manufacture the engines so that all
crankcase emissions can be routed into
the applicable sampling systems
specified in 40 CFR part 1065.
(ii) Account for deterioration in
crankcase emissions when determining
exhaust deterioration factors.
(2) For purposes of this paragraph (a),
crankcase emissions that are routed to
the exhaust upstream of exhaust
aftertreatment during all operation are
not considered to be discharged directly
into the ambient atmosphere.
(b) Torque broadcasting.
Electronically controlled engines must
broadcast their speed and output shaft
torque (in newton-meters). Engines may
alternatively broadcast a surrogate value
for determining torque. Engines must
broadcast engine parameters such that
they can be read with a remote device,
or broadcast them directly to their
controller area networks. This
information is necessary for testing
engines in the field (see § 1042.515).
(c) EPA access to broadcast
information. If we request it, you must
provide us any hardware or tools we
would need to readily read, interpret,
and record all information broadcast by
an engine’s on-board computers and
electronic control modules. If you
broadcast a surrogate parameter for
torque values, you must provide us
what we need to convert these into
torque units. We will not ask for
hardware or tools if they are readily
available commercially.
(d) Adjustable parameters. An
operating parameter is not considered
adjustable if you permanently seal it or
if it is not normally accessible using
ordinary tools. The following provisions
apply for adjustable parameters:
(1) Category 1 engines that have
adjustable parameters must meet all the
requirements of this part for any
adjustment in the physically adjustable
range. We may require that you set
adjustable parameters to any
specification within the adjustable range
during any testing, including
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25251
certification testing, selective
enforcement auditing, or in-use testing.
(2) Category 2 engines that have
adjustable parameters must meet all the
requirements of this part for any
adjustment in the specified adjustable
range. You must specify in your
application for certification the
adjustable range of each adjustable
parameter on a new engine to—
(i) Ensure that safe engine operating
characteristics are available within that
range, as required by section 202(a)(4) of
the Clean Air Act (42 U.S.C. 7521(a)(4)),
taking into consideration the production
tolerances.
(ii) Limit the physical range of
adjustability to the maximum extent
practicable to the range that is necessary
for proper operation of the engine.
(e) Prohibited controls. You may not
design your engines with emissioncontrol devices, systems, or elements of
design that cause or contribute to an
unreasonable risk to public health,
welfare, or safety while operating. For
example, this would apply if the engine
emits a noxious or toxic substance it
would otherwise not emit, that
contributes to such an unreasonable
risk.
(f) Defeat devices. You may not equip
your engines with a defeat device. A
defeat device is an auxiliary emission
control device that reduces the
effectiveness of emission controls under
conditions that the engine may
reasonably be expected to encounter
during normal operation and use. This
does not apply to auxiliary emission
control devices you identify in your
certification application if any of the
following is true:
(1) The conditions of concern were
substantially included in the applicable
duty-cycle test procedures described in
subpart F of this part (the portion during
which emissions are measured). See
paragraph (f)(4) of this section for other
conditions.
(2) You show your design is necessary
to prevent engine (or vessel) damage or
accidents.
(3) The reduced effectiveness applies
only to starting the engine.
§ 1042.120 Emission-related warranty
requirements.
(a) General requirements. You must
warrant to the ultimate purchaser and
each subsequent purchaser that the new
engine, including all parts of its
emission control system, meets two
conditions:
(1) It is designed, built, and equipped
so it conforms at the time of sale to the
ultimate purchaser with the
requirements of this part.
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(2) It is free from defects in materials
and workmanship that may keep it from
meeting these requirements.
(b) Warranty period. Your emissionrelated warranty must be valid for at
least as long as the minimum warranty
periods listed in this paragraph (b) in
hours of operation and years, whichever
comes first. You may offer an emissionrelated warranty more generous than we
require. The emission-related warranty
for the engine may not be shorter than
any published warranty you offer
without charge for the engine. Similarly,
the emission-related warranty for any
component may not be shorter than any
published warranty you offer without
charge for that component. If an engine
has no hour meter, we base the warranty
periods in this paragraph (b) only on the
engine’s age (in years).
The warranty period begins when the
engine is placed into service. The
following minimum warranty periods
apply:
(1) For Category 1 and Category 2
engines, your emission-related warranty
must be valid for at least 50 percent of
the engine’s useful life in hours of
operation or a number of years equal to
at least 50 percent of the useful life in
years, whichever comes first.
(2) [Reserved]
(c) Components covered. The
emission-related warranty covers all
components whose failure would
increase an engine’s emissions of any
pollutant, including those listed in 40
CFR part 1068, Appendix I, and those
from any other system you develop to
control emissions. The emission-related
warranty for freshly manufactured
marine engines covers these
components even if another company
produces the component. Your
emission-related warranty does not
cover components whose failure would
not increase an engine’s emissions of
any pollutant. For remanufactured
engines, your emission-related warranty
does not cover used parts that are not
replaced during the remanufacture.
(d) Limited applicability. You may
deny warranty claims under this section
if the operator caused the problem
through improper maintenance or use,
as described in 40 CFR 1068.115.
(e) Owners manual. Describe in the
owners manual the emission-related
warranty provisions from this section
that apply to the engine.
§ 1042.125 Maintenance instructions for
Category 1 and Category 2 engines.
Give the ultimate purchaser of each
new engine written instructions for
properly maintaining and using the
engine, including the emission control
system, as described in this section. The
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maintenance instructions also apply to
service accumulation on your emissiondata engines as described in § 1042.245
and in 40 CFR part 1065. This section
applies only to Category 1 and Category
2 engines.
(a) Critical emission-related
maintenance. Critical emission-related
maintenance includes any adjustment,
cleaning, repair, or replacement of
critical emission-related components.
This may also include additional
emission-related maintenance that you
determine is critical if we approve it in
advance. You may schedule critical
emission-related maintenance on these
components if you meet the following
conditions:
(1) You demonstrate that the
maintenance is reasonably likely to be
done at the recommended intervals on
in-use engines. We will accept
scheduled maintenance as reasonably
likely to occur if you satisfy any of the
following conditions:
(i) You present data showing that any
lack of maintenance that increases
emissions also unacceptably degrades
the engine’s performance.
(ii) You present survey data showing
that at least 80 percent of engines in the
field get the maintenance you specify at
the recommended intervals.
(iii) You provide the maintenance free
of charge and clearly say so in
maintenance instructions for the
customer.
(iv) You otherwise show us that the
maintenance is reasonably likely to be
done at the recommended intervals.
(2) For engines below 130 kW, you
may not schedule critical emissionrelated maintenance more frequently
than the following minimum intervals,
except as specified in paragraphs (a)(4),
(b), and (c) of this section:
(i) For EGR-related filters and coolers,
PCV valves, and fuel injector tips
(cleaning only), the minimum interval is
1,500 hours.
(ii) For the following components,
including associated sensors and
actuators, the minimum interval is 3,000
hours: Fuel injectors, turbochargers,
catalytic converters, electronic control
units, particulate traps, trap oxidizers,
components related to particulate traps
and trap oxidizers, EGR systems
(including related components, but
excluding filters and coolers), and other
add-on components. For particulate
traps, trap oxidizers, and components
related to either of these, maintenance is
limited to cleaning and repair only.
(3) For Category 1 and Category 2
engines at or above 130 kW, you may
not schedule critical emission-related
maintenance more frequently than the
following minimum intervals, except as
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specified in paragraphs (a)(4), (b), and
(c) of this section:
(i) For EGR-related filters and coolers,
PCV valves, and fuel injector tips
(cleaning only), the minimum interval is
1,500 hours.
(ii) For the following components,
including associated sensors and
actuators, the minimum interval is 4500
hours: Fuel injectors, turbochargers,
catalytic converters, electronic control
units, particulate traps, trap oxidizers,
components related to particulate traps
and trap oxidizers, EGR systems
(including related components, but
excluding filters and coolers), and other
add-on components. For particulate
traps, trap oxidizers, and components
related to either of these, maintenance is
limited to cleaning and repair only.
(4) We may approve shorter
maintenance intervals than those listed
in paragraph (a)(3) of this section where
technologically necessary.
(5) If your engine family has an
alternate useful life under § 1042.101(e)
that is shorter than the period specified
in paragraph (a)(2) or (a)(3) of this
section, you may not schedule critical
emission-related maintenance more
frequently than the alternate useful life,
except as specified in paragraph (c) of
this section.
(b) Recommended additional
maintenance. You may recommend any
additional amount of maintenance on
the components listed in paragraph (a)
of this section, as long as you state
clearly that these maintenance steps are
not necessary to keep the emissionrelated warranty valid. If operators do
the maintenance specified in paragraph
(a) of this section, but not the
recommended additional maintenance,
this does not allow you to disqualify
those engines from in-use testing or
deny a warranty claim. Do not take
these maintenance steps during service
accumulation on your emission-data
engines.
(c) Special maintenance. You may
specify more frequent maintenance to
address problems related to special
situations, such as atypical engine
operation. You must clearly state that
this additional maintenance is
associated with the special situation you
are addressing.
(d) Noncritical emission-related
maintenance. Subject to the provisions
of this paragraph (d), you may schedule
any amount of emission-related
inspection or maintenance that is not
covered by paragraph (a) of this section
(that is, maintenance that is neither
explicitly identified as critical emissionrelated maintenance, nor that we
approve as critical emission-related
maintenance). Noncritical emission-
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related maintenance generally includes
maintenance on the components we
specify in 40 CFR part 1068, Appendix
I. You must state in the owners manual
that these steps are not necessary to
keep the emission-related warranty
valid. If operators fail to do this
maintenance, this does not allow you to
disqualify those engines from in-use
testing or deny a warranty claim. Do not
take these inspection or maintenance
steps during service accumulation on
your emission-data engines.
(e) Maintenance that is not emissionrelated. For maintenance unrelated to
emission controls, you may schedule
any amount of inspection or
maintenance. You may also take these
inspection or maintenance steps during
service accumulation on your emissiondata engines, as long as they are
reasonable and technologically
necessary. This might include adding
engine oil, changing air, fuel, or oil
filters, servicing engine-cooling systems,
and adjusting idle speed, governor,
engine bolt torque, valve lash, or
injector lash. You may perform this
nonemission-related maintenance on
emission-data engines at the least
frequent intervals that you recommend
to the ultimate purchaser (but not
intervals recommended for severe
service).
(f) Source of parts and repairs. State
clearly on the first page of your written
maintenance instructions that a repair
shop or person of the owner’s choosing
may maintain, replace, or repair
emission control devices and systems.
Your instructions may not require
components or service identified by
brand, trade, or corporate name. Also,
do not directly or indirectly condition
your warranty on a requirement that the
engine be serviced by your franchised
dealers or any other service
establishments with which you have a
commercial relationship. You may
disregard the requirements in this
paragraph (f) if you do one of two
things:
(1) Provide a component or service
without charge under the purchase
agreement.
(2) Get us to waive this prohibition in
the public’s interest by convincing us
the engine will work properly only with
the identified component or service.
(g) Payment for scheduled
maintenance. Owners are responsible
for properly maintaining their engines.
This generally includes paying for
scheduled maintenance. However,
manufacturers must pay for scheduled
maintenance during the useful life if it
meets all the following criteria:
(1) Each affected component was not
in general use on similar engines before
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the applicable dates shown in paragraph
(6) of the definition of ‘‘new marine
engine’’ in § 1042.901.
(2) The primary function of each
affected component is to reduce
emissions.
(3) The cost of the scheduled
maintenance is more than 2 percent of
the price of the engine.
(4) Failure to perform the
maintenance would not cause clear
problems that would significantly
degrade the engine’s performance.
(h) Owners manual. Explain the
owner’s responsibility for proper
maintenance in the owners manual.
§ 1042.130 Installation instructions for
vessel manufacturers.
(a) If you sell an engine for someone
else to install in a vessel, give the engine
installer instructions for installing it
consistent with the requirements of this
part. Include all information necessary
to ensure that an engine will be
installed in its certified configuration.
(b) Make sure these instructions have
the following information:
(1) Include the heading: ‘‘Emissionrelated installation instructions’’.
(2) State: ‘‘Failing to follow these
instructions when installing a certified
engine in a vessel violates federal law
(40 CFR 1068.105(b)), subject to fines or
other penalties as described in the Clean
Air Act.’’.
(3) Describe the instructions needed
to properly install the exhaust system
and any other components. Include
instructions consistent with the
requirements of § 1042.205(u).
(4) Describe any necessary steps for
installing the diagnostic system
described in § 1042.110.
(5) Describe any limits on the range of
applications needed to ensure that the
engine operates consistently with your
application for certification. For
example, if your engines are certified
only for constant-speed operation, tell
vessel manufacturers not to install the
engines in variable-speed applications
or modify the governor.
(6) Describe any other instructions to
make sure the installed engine will
operate according to design
specifications in your application for
certification. This may include, for
example, instructions for installing
aftertreatment devices when installing
the engines.
(7) State: ‘‘If you install the engine in
a way that makes the engine’s emission
control information label hard to read
during normal engine maintenance, you
must place a duplicate label on the
vessel, as described in 40 CFR
1068.105.’’.
(8) Describe any vessel labeling
requirements specified in § 1042.135.
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(c) You do not need installation
instructions for engines you install in
your own vessels.
(d) Provide instructions in writing or
in an equivalent format. For example,
you may post instructions on a publicly
available Web site for downloading or
printing. If you do not provide the
instructions in writing, explain in your
application for certification how you
will ensure that each installer is
informed of the installation
requirements.
§ 1042.135
Labeling.
(a) Assign each engine a unique
identification number and permanently
affix, engrave, or stamp it on the engine
in a legible way.
(b) At the time of manufacture, affix
a permanent and legible label
identifying each engine. The label must
be—
(1) Attached in one piece so it is not
removable without being destroyed or
defaced.
(2) Secured to a part of the engine
needed for normal operation and not
normally requiring replacement.
(3) Durable and readable for the
engine’s entire life.
(4) Written in English.
(c) The label must—
(1) Include the heading ‘‘EMISSION
CONTROL INFORMATION’’.
(2) Include your full corporate name
and trademark. You may identify
another company and use its trademark
instead of yours if you comply with the
provisions of § 1042.640.
(3) Include EPA’s standardized
designation for the engine family (and
subfamily, where applicable).
(4) Identify all the emission standards
that apply to the engine (or FELs, if
applicable). If you do not declare an FEL
under subpart H of this part, you may
alternatively state the engine’s category,
displacement (in liters or L/cyl),
maximum engine power (in kW), and
power density (in kW/L) as needed to
determine the emission standards for
the engine family. You may specify
displacement, maximum engine power,
or power density as a range consistent
with the ranges listed in § 1042.101. See
§ 1042.140 for descriptions of how to
specify per-cylinder displacement,
maximum engine power, and power
density.
(5) State the date of manufacture
[DAY (optional), MONTH, and YEAR].
However, you may omit this from the
label if you stamp or engrave it on the
engine, in which case you must also
describe in your application for
certification where you will identify the
date on the engine.
(6) Identify the application(s) for
which the engine family is certified
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(such as constant-speed auxiliary,
variable-speed propulsion engines used
with fixed-pitch propellers, etc.). If the
engine is certified as a recreational
engine, state: ‘‘INSTALLING THIS
RECREATIONAL ENGINE IN A
COMMERCIAL VESSEL OR USING THE
VESSEL FOR COMMERCIAL
PURPOSES MAY VIOLATE FEDERAL
LAW SUBJECT TO CIVIL PENALTY (40
CFR 1042.601).’’.
(7) For engines requiring ULSD, state:
‘‘ULTRA LOW SULFUR DIESEL FUEL
ONLY’’.
(8) State the useful life for your engine
family if the applicable useful life is
based on the provisions of
§ 1042.101(e)(2) or (3).
(9) Identify the emission control
system. Use terms and abbreviations
consistent with SAE J1930 (incorporated
by reference in § 1042.910). You may
omit this information from the label if
there is not enough room for it and you
put it in the owners manual instead.
(10) State: ‘‘THIS MARINE ENGINE
COMPLIES WITH U.S. EPA
REGULATIONS FOR [MODEL YEAR].’’.
(11) For an engine that can be
modified to operate on residual fuel, but
has not been certified to meet the
standards on such a fuel, include the
statement: ‘‘THIS ENGINE IS
CERTIFIED FOR OPERATION ONLY
WITH DIESEL FUEL. MODIFYING THE
ENGINE TO OPERATE ON RESIDUAL
OR INTERMEDIATE FUEL MAY BE A
VIOLATION OF FEDERAL LAW
SUBJECT TO CIVIL PENALTIES.’’.
(d) You may add information to the
emission control information label as
follows:
(1) You may identify other emission
standards that the engine meets or does
not meet (such as international
standards). You may include this
information by adding it to the
statement we specify or by including a
separate statement.
(2) You may add other information to
ensure that the engine will be properly
maintained and used.
(3) You may add appropriate features
to prevent counterfeit labels. For
example, you may include the engine’s
unique identification number on the
label.
(e) For engines requiring ULSD, create
a separate label with the statement:
‘‘ULTRA LOW SULFUR DIESEL FUEL
ONLY’’. Permanently attach this label to
the vessel near the fuel inlet or, if you
do not manufacture the vessel, take one
of the following steps to ensure that the
vessel will be properly labeled:
(1) Provide the label to each vessel
manufacturer and include in the
emission-related installation
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instructions the requirement to place
this label near the fuel inlet.
(2) Confirm that the vessel
manufacturers install their own
complying labels.
(f) You may ask us to approve
modified labeling requirements in this
part 1042 if you show that it is
necessary or appropriate. We will
approve your request if your alternate
label is consistent with the intent of the
labeling requirements of this part.
(g) If you obscure the engine label
while installing the engine in the vessel
such that the label will be hard to read
during normal maintenance, you must
place a duplicate label on the vessel. If
others install your engine in their
vessels in a way that obscures the
engine label, we require them to add a
duplicate label on the vessel (see 40
CFR 1068.105); in that case, give them
the number of duplicate labels they
request and keep the following records
for at least five years:
(1) Written documentation of the
request from the vessel manufacturer.
(2) The number of duplicate labels
you send for each family and the date
you sent them.
§ 1042.140 Maximum engine power,
displacement, and power density.
This section describes how to
determine the maximum engine power,
displacement, and power density of an
engine for the purposes of this part.
Note that maximum engine power may
differ from the definition of ‘‘maximum
test power’’ in § 1042.901.
(a) An engine configuration’s
maximum engine power is the
maximum brake power point on the
nominal power curve for the engine
configuration, as defined in this section.
Round the power value to the nearest
whole kilowatt.
(b) The nominal power curve of an
engine configuration is the relationship
between maximum available engine
brake power and engine speed for an
engine, using the mapping procedures
of 40 CFR part 1065, based on the
manufacturer’s design and production
specifications for the engine. This
information may also be expressed by a
torque curve that relates maximum
available engine torque with engine
speed.
(c) An engine configuration’s percylinder displacement is the intended
swept volume of each cylinder. The
swept volume of the engine is the
product of the internal cross-section
area of the cylinders, the stroke length,
and the number of cylinders. Calculate
the engine’s intended swept volume
from the design specifications for the
cylinders using enough significant
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figures to allow determination of the
displacement to the nearest 0.02 liters.
Determine the final value by truncating
digits to establish the per-cylinder
displacement to the nearest 0.1 liters.
For example, for an engine with circular
cylinders having an internal diameter of
13.0 cm and a 15.5 cm stroke length, the
rounded displacement would be: (13.0/
2) 2 × (π) × (15.5) ÷ 1000 = 2.0 liters.
(d) The nominal power curve and
intended swept volume must be within
the range of the actual power curves and
swept volumes of production engines
considering normal production
variability. If after production begins, it
is determined that either your nominal
power curve or your intended swept
volume does not represent production
engines, we may require you to amend
your application for certification under
§ 1042.225.
(e) Throughout this part, references to
a specific power value for an engine are
based on maximum engine power. For
example, the group of engines with
maximum engine power above 600 kW
may be referred to as engines above 600
kW.
(f) Calculate an engine family’s power
density in kW/L by dividing the
unrounded maximum engine power by
the engine’s unrounded per-cylinder
displacement, then dividing by the
number of cylinders. Round the
calculated value to the nearest whole
number.
§ 1042.145
Interim provisions.
(a) General. The provisions in this
section apply instead of other
provisions in this part for Category 1
and Category 2 engines. This section
describes when these interim provisions
expire.
(b) Delayed standards. Postmanufacturer marinizers that are smallvolume engine manufacturers may delay
compliance with the Tier 3 standards
for engines below 600 kW as follows:
(1) You may delay compliance with
the Tier 3 standards for one model year,
as long as the engines meet all the
requirements that apply to Tier 2
engines.
(2) You may delay compliance with
the NTE standards for Tier 3 engines for
three model years in addition to the
one-year delay specified in paragraph
(b)(1) of this section, as long as the
engines meet all other Tier 3
requirements for the appropriate model
year.
(c) Part 1065 test procedures. You
must generally use the test procedures
specified in subpart F of this part,
including the applicable test procedures
in 40 CFR part 1065. As specified in this
paragraph (c), you may use a
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combination of the test procedures
specified in this part and the test
procedures specified for Tier 2 engines
before January 1, 2015. After this date,
you must use test procedures only as
specified in subpart F of this part.
(1) You may determine maximum test
speed for engines below 37 kW as
specified in 40 CFR part 89 without
request through the 2009 model year.
(2) Before January 1, 2015, you may
ask to use some or all of the procedures
specified in 40 CFR part 94 (or 40 CFR
part 89 for engines below 37 kW) for
engines certified under this part 1042. If
you ask to rely on a combination of
procedures under this paragraph (c)(2),
we will approve your request only if
you show us that it does not affect your
ability to demonstrate compliance with
the applicable emission standards. This
generally requires that the combined
procedures would result in emission
measurements at least as high as those
that would be measured using the
procedures specified in this part.
Alternatively, you may demonstrate that
the combined effects of the different
procedures is small relative to your
compliance margin (the degree to which
your emissions are below the applicable
standards).
(d) [Reserved]
(e) Delayed compliance with NTE
standards. Engines below 56 kW may
delay complying with the NTE
standards specified in § 1042.101(c)
until the 2013 model year. Engines at or
above 56 kW and below 75 kW may
delay complying with the NTE
standards specified in § 1042.101(c)
until the 2012 model year.
25255
(f) In-use compliance limits. The
provisions of this paragraph (f) apply for
the first three model years of the Tier 4
standards. For purposes of determining
compliance based on testing other than
certification or production-line testing,
calculate the applicable in-use
compliance limits by adjusting the
applicable standards/FELs. The PM
adjustment does not apply for engines
with a PM standard or FEL above 0.04
g/kW-hr. The NOX adjustment does not
apply for engines with a NOX FEL above
2.7 g/kW-hr. Add the applicable
adjustments in one of the following
tables to the otherwise applicable
standards and NTE limits. You must
specify during certification which addons, if any, will apply for your engines.
TABLE 1 TO § 1042.145.—IN-USE ADJUSTMENTS FOR THE FIRST THREE MODEL YEARS OF THE TIER 4 STANDARDS
In-use adjustments (g/kW-hr)
Fraction of useful life already used
For Tier 4 NOX
standards
0 < hours ≤ 50% of useful life .........................................................................................................................
50 < hours ≤ 75% of useful life .......................................................................................................................
hours > 75% of useful life ...............................................................................................................................
For Tier 4
PM standards
0.9
1.3
1.7
0.02
0.02
0.02
TABLE 2 TO § 1042.145.—OPTIONAL IN-USE ADJUSTMENTS FOR THE FIRST THREE MODEL YEARS OF THE TIER 4
STANDARDS
In-use adjustments (g/kW-hr)
For model year
2017 and earlier
Tier 4 NOX
standards
Fraction of useful life already used
For model year
2017 and earlier
Tier 4 PM
standards
0.3
0.4
0.5
0.05
0.05
0.05
dwashington3 on PROD1PC69 with RULES
0 < hours ≤ 50% of useful life .........................................................................................................................
50 < hours ≤ 75% of useful life .......................................................................................................................
hours > 75% of useful life ...............................................................................................................................
(g) Deficiencies for NTE standards.
You may ask us to accept as compliant
an engine that does not fully meet
specific requirements under the
applicable NTE standards. Such
deficiencies are intended to allow for
minor deviations from the NTE
standards under limited conditions. We
expect your engines to have functioning
emission control hardware that allows
you to comply with the NTE standards.
(1) Request our approval for specific
deficiencies in your application for
certification, or before you submit your
application. We will not approve
deficiencies retroactively to cover
engines already certified. In your
request, identify the scope of each
deficiency and describe any auxiliary
emission control devices you will use to
control emissions to the lowest practical
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level, considering the deficiency you are
requesting.
(2) We will approve a deficiency only
if compliance would be infeasible or
unreasonable considering such factors
as the technical feasibility of the given
hardware and the applicable lead time
and production cycles. We may
consider other relevant factors.
(3) Our approval applies only for a
single model year and may be limited to
specific engine configurations. We may
approve your request for the same
deficiency in the following model year
if correcting the deficiency would
require unreasonable hardware or
software modifications and we
determine that you have demonstrated
an acceptable level of effort toward
complying.
(4) You may ask for any number of
deficiencies in the first three model
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years during which NTE standards
apply for your engines. For the next four
model years, we may approve up to
three deficiencies per engine family.
Deficiencies of the same type that apply
similarly to different power ratings
within a family count as one deficiency
per family. We may condition approval
of any such additional deficiencies
during these four years on any
additional conditions we determine to
be appropriate. We will not approve
deficiencies after the seven-year period
specified in this paragraph (g)(4), unless
they are related to safety.
Subpart C—Certifying Engine Families
§ 1042.201 General requirements for
obtaining a certificate of conformity.
(a) You must send us a separate
application for a certificate of
conformity for each engine family. A
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certificate of conformity is valid starting
with the indicated effective date, but it
is not valid for any production after
December 31 of the model year for
which it is issued. No certificate will be
issued after December 31 of the model
year.
(b) The application must contain all
the information required by this part
and must not include false or
incomplete statements or information
(see § 1042.255).
(c) We may ask you to include less
information than we specify in this
subpart, as long as you maintain all the
information required by § 1042.250.
(d) You must use good engineering
judgment for all decisions related to
your application (see 40 CFR 1068.5).
(e) An authorized representative of
your company must approve and sign
the application.
(f) See § 1042.255 for provisions
describing how we will process your
application.
(g) We may require you to deliver
your test engines to a facility we
designate for our testing (see
§ 1042.235(c)).
(h) For engines that become new as a
result of substantial modifications or for
engines installed on imported vessels
that become subject to the requirements
of this part, we may specify alternate
certification provisions consistent with
the intent of this part. See the definition
of ‘‘new marine engine’’ in § 1042.901.
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§ 1042.205
Application requirements.
This section specifies the information
that must be in your application, unless
we ask you to include less information
under § 1042.201(c). We may require
you to provide additional information to
evaluate your application.
(a) Describe the engine family’s
specifications and other basic
parameters of the engine’s design and
emission controls. List the fuel type on
which your engines are designed to
operate (for example, ultra low-sulfur
diesel fuel). List each distinguishable
engine configuration in the engine
family. For each engine configuration,
list the maximum engine power and the
range of values for maximum engine
power resulting from production
tolerances, as described in § 1042.140.
(b) Explain how the emission control
system operates. Describe in detail all
system components for controlling
exhaust emissions, including all
auxiliary emission control devices
(AECDs) and all fuel-system
components you will install on any
production or test engine. Identify the
part number of each component you
describe. For this paragraph (b), treat as
separate AECDs any devices that
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modulate or activate differently from
each other. Include all the following:
(1) Give a general overview of the
engine, the emission control strategies,
and all AECDs.
(2) Describe each AECD’s general
purpose and function.
(3) Identify the parameters that each
AECD senses (including measuring,
estimating, calculating, or empirically
deriving the values). Include vesselbased parameters and state whether you
simulate them during testing with the
applicable procedures.
(4) Describe the purpose for sensing
each parameter.
(5) Identify the location of each sensor
the AECD uses.
(6) Identify the threshold values for
the sensed parameters that activate the
AECD.
(7) Describe the parameters that the
AECD modulates (controls) in response
to any sensed parameters, including the
range of modulation for each parameter,
the relationship between the sensed
parameters and the controlled
parameters and how the modulation
achieves the AECD’s stated purpose.
Use graphs and tables, as necessary.
(8) Describe each AECD’s specific
calibration details. This may be in the
form of data tables, graphical
representations, or some other
description.
(9) Describe the hierarchy among the
AECDs when multiple AECDs sense or
modulate the same parameter. Describe
whether the strategies interact in a
comparative or additive manner and
identify which AECD takes precedence
in responding, if applicable.
(10) Explain the extent to which the
AECD is included in the applicable test
procedures specified in subpart F of this
part.
(11) Do the following additional
things for AECDs designed to protect
engines or vessels:
(i) Identify the engine and/or vessel
design limits that make protection
necessary and describe any damage that
would occur without the AECD.
(ii) Describe how each sensed
parameter relates to the protected
components’ design limits or those
operating conditions that cause the need
for protection.
(iii) Describe the relationship between
the design limits/parameters being
protected and the parameters sensed or
calculated as surrogates for those design
limits/parameters, if applicable.
(iv) Describe how the modulation by
the AECD prevents engines and/or
vessels from exceeding design limits.
(v) Explain why it is necessary to
estimate any parameters instead of
measuring them directly and describe
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how the AECD calculates the estimated
value, if applicable.
(vi) Describe how you calibrate the
AECD modulation to activate only
during conditions related to the stated
need to protect components and only as
needed to sufficiently protect those
components in a way that minimizes the
emission impact.
(c) If your engines are equipped with
an engine diagnostic system, explain
how it works, describing especially the
engine conditions (with the
corresponding diagnostic trouble codes)
that cause the malfunction-indicator
light to go on.
(d) Describe the engines you selected
for testing and the reasons for selecting
them.
(e) Describe the test equipment and
procedures that you used, including the
duty cycle(s) and the corresponding
engine applications. Also describe any
special or alternate test procedures you
used.
(f) Describe how you operated the
emission-data engine before testing,
including the duty cycle and the
number of engine operating hours used
to stabilize emission levels. Explain
why you selected the method of service
accumulation. Describe any scheduled
maintenance you did.
(g) List the specifications of the test
fuel to show that it falls within the
required ranges we specify in 40 CFR
part 1065.
(h) Identify the engine family’s useful
life.
(i) Include the maintenance and
warranty instructions you will give to
the ultimate purchaser of each new
engine (see §§ 1042.120 and 1042.125).
Describe your plan for meeting warranty
obligations under §§ 1042.120.
(j) Include the emission-related
installation instructions you will
provide if someone else installs your
engines in a vessel (see § 1042.130).
(k) Describe your emission control
information label (see § 1042.135).
(l) Identify the emission standards
and/or FELs to which you are certifying
engines in the engine family.
(m) Identify the engine family’s
deterioration factors and describe how
you developed them (see § 1042.245).
Present any emission test data you used
for this.
(n) State that you operated your
emission-data engines as described in
the application (including the test
procedures, test parameters, and test
fuels) to show you meet the
requirements of this part.
(o) Present emission data for HC,
NOX, PM, and CO on an emission-data
engine to show your engines meet
emission standards as specified in
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§ 1042.101. Show emission figures
before and after applying adjustment
factors for regeneration and
deterioration factors for each pollutant
and for each engine. If we specify more
than one grade of any fuel type (for
example, high-sulfur and low-sulfur
diesel fuel), you need to submit test data
only for one grade, unless the
regulations of this part specify
otherwise for your engine.
Include emission results for each
mode if you do discrete-mode testing
under § 1042.505. Note that §§ 1042.235
and 1042.245 allows you to submit an
application in certain cases without new
emission data.
(p) For Category 1 and Category 2
engines, state that all the engines in the
engine family comply with the
applicable not-to-exceed emission
standards in § 1042.101 for all normal
operation and use when tested as
specified in § 1042.515. Describe any
relevant testing, engineering analysis, or
other information in sufficient detail to
support your statement.
(q) [Reserved]
(r) Report all test results, including
those from invalid tests, whether or not
they were conducted according to the
test procedures of subpart F of this part.
If you measure CO2, report those
emission levels (in g/kW-hr). We may
ask you to send other information to
confirm that your tests were valid under
the requirements of this part and 40 CFR
part 1065.
(s) Describe all adjustable operating
parameters (see § 1042.115(d)),
including production tolerances.
Include the following in your
description of each parameter:
(1) The nominal or recommended
setting.
(2) The intended physically adjustable
range.
(3) The limits or stops used to
establish adjustable ranges.
(4) For Category 1 engines,
information showing why the limits,
stops, or other means of inhibiting
adjustment are effective in preventing
adjustment of parameters on in-use
engines to settings outside your
intended physically adjustable ranges.
(5) For Category 2 engines, propose a
range of adjustment for each adjustable
parameter, as described in
§ 1042.115(d). Include information
showing why the limits, stops, or other
means of inhibiting adjustment are
effective in preventing adjustment of
parameters on in-use engines to settings
outside your proposed adjustable
ranges.
(t) Provide the information to read,
record, and interpret all the information
broadcast by an engine’s onboard
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computers and electronic control units.
State that, upon request, you will give
us any hardware, software, or tools we
would need to do this. If you broadcast
a surrogate parameter for torque values,
you must provide us what we need to
convert these into torque units. You
may reference any appropriate publicly
released standards that define
conventions for these messages and
parameters. Format your information
consistent with publicly released
standards.
(u) Confirm that your emission-related
installation instructions specify how to
ensure that sampling of exhaust
emissions will be possible after engines
are installed in vessels and placed in
service. Show how to sample exhaust
emissions in a way that prevents
diluting the exhaust sample with
ambient air.
(v) State whether your certification is
limited for certain engines. If this is the
case, describe how you will prevent use
of these engines in applications for
which they are not certified. This
applies for engines such as the
following:
(1) Constant-speed engines.
(2) Engines used with controllablepitch propellers.
(3) Recreational engines.
(w) Unconditionally certify that all
the engines in the engine family comply
with the requirements of this part, other
referenced parts of the CFR, and the
Clean Air Act.
(x) Include good-faith estimates of
U.S.-directed production volumes.
Include a justification for the estimated
production volumes if they are
substantially different than actual
production volumes in earlier years for
similar models.
(y) Include the information required
by other subparts of this part. For
example, include the information
required by § 1042.725 if you participate
in the ABT program.
(z) Include other applicable
information, such as information
specified in this part or 40 CFR part
1068 related to requests for exemptions.
(aa) Name an agent for service located
in the United States. Service on this
agent constitutes service on you or any
of your officers or employees for any
action by EPA or otherwise by the
United States related to the
requirements of this part.
(bb) The following provisions apply
for imported engines:
(1) Describe your normal practice for
importing engines. For example, this
may include identifying the names and
addresses of any agents you have
authorized to import your engines.
Engines imported by nonauthorized
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agents are not covered by your
certificate.
(2) For engines below 560 kW,
identify a test facility in the United
States where you can test your engines
if we select them for testing under a
selective enforcement audit, as specified
in 40 CFR part 1068.
§ 1042.210
Preliminary approval.
If you send us information before you
finish the application, we will review it
and make any appropriate
determinations, especially for questions
related to engine family definitions,
auxiliary emission control devices,
deterioration factors, useful life, testing
for service accumulation, maintenance,
and compliance with not-to-exceed
standards. See § 1042.245 for specific
provisions that apply for deterioration
factors. Decisions made under this
section are considered to be preliminary
approval, subject to final review and
approval. We will generally not reverse
a decision where we have given you
preliminary approval, unless we find
new information supporting a different
decision. If you request preliminary
approval related to the upcoming model
year or the model year after that, we will
make best-efforts to make the
appropriate determinations as soon as
practicable. We will generally not
provide preliminary approval related to
a future model year more than two years
ahead of time.
§ 1042.220 Amending maintenance
instructions.
You may amend your emissionrelated maintenance instructions after
you submit your application for
certification, as long as the amended
instructions remain consistent with the
provisions of § 1042.125. You must send
the Designated Compliance Officer a
written request to amend your
application for certification for an
engine family if you want to change the
emission-related maintenance
instructions in a way that could affect
emissions. In your request, describe the
proposed changes to the maintenance
instructions. We will approve your
request if we determine that the
amended instructions are consistent
with maintenance you performed on
emission-data engines such that your
durability demonstration would remain
valid. If operators follow the original
maintenance instructions rather than
the newly specified maintenance, this
does not allow you to disqualify those
engines from in-use testing or deny a
warranty claim.
(a) If you are decreasing, replacing, or
eliminating or any specified
maintenance, you may distribute the
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new maintenance instructions to your
customers 30 days after we receive your
request, unless we disapprove your
request. We may approve a shorter time
or waive this requirement.
(b) If your requested change would
not decrease the specified maintenance,
you may distribute the new
maintenance instructions anytime after
you send your request. For example,
this paragraph (b) would cover adding
instructions to increase the frequency of
a maintenance step for engines in
severe-duty applications.
(c) You do not need to request
approval if you are making only minor
corrections (such as correcting
typographical mistakes), clarifying your
maintenance instructions, or changing
instructions for maintenance unrelated
to emission control.
dwashington3 on PROD1PC69 with RULES
§ 1042.225 Amending applications for
certification.
Before we issue you a certificate of
conformity, you may amend your
application to include new or modified
engine configurations, subject to the
provisions of this section. After we have
issued your certificate of conformity,
you may send us an amended
application requesting that we include
new or modified engine configurations
within the scope of the certificate,
subject to the provisions of this section.
You must amend your application if any
changes occur with respect to any
information included in your
application.
(a) You must amend your application
before you take any of the following
actions:
(1) Add an engine configuration to an
engine family. In this case, the engine
configuration added must be consistent
with other engine configurations in the
engine family with respect to the criteria
listed in § 1042.230.
(2) Change an engine configuration
already included in an engine family in
a way that may affect emissions, or
change any of the components you
described in your application for
certification. This includes production
and design changes that may affect
emissions any time during the engine’s
lifetime.
(3) Modify an FEL for an engine
family as described in paragraph (f) of
this section.
(b) To amend your application for
certification as specified in paragraph
(a) of this section, send the Designated
Compliance Officer the following
information:
(1) Describe in detail the addition or
change in the engine model or
configuration you intend to make.
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(2) Include engineering evaluations or
data showing that the amended engine
family complies with all applicable
requirements. You may do this by
showing that the original emission-data
engine is still appropriate with respect
to showing compliance of the amended
family with all applicable requirements.
(3) If the original emission-data
engine for the engine family is not
appropriate to show compliance for the
new or modified engine configuration,
include new test data showing that the
new or modified engine configuration
meets the requirements of this part.
(c) We may ask for more test data or
engineering evaluations. You must give
us these within 30 days after we request
them.
(d) For engine families already
covered by a certificate of conformity,
we will determine whether the existing
certificate of conformity covers your
newly added or modified engine. You
may ask for a hearing if we deny your
request (see § 1042.920).
(e) For engine families already
covered by a certificate of conformity,
you may start producing the new or
modified engine configuration anytime
after you send us your amended
application and before we make a
decision under paragraph (d) of this
section. However, if we determine that
the affected engines do not meet
applicable requirements, we will notify
you to cease production of the engines
and may require you to recall the
engines at no expense to the owner.
Choosing to produce engines under this
paragraph (e) is deemed to be consent to
recall all engines that we determine do
not meet applicable emission standards
or other requirements and to remedy the
nonconformity at no expense to the
owner. If you do not provide
information required under paragraph
(c) of this section within 30 days, you
must stop producing the new or
modified engines.
(f) You may ask us to approve a
change to your FEL in certain cases after
the start of production. The changed
FEL may not apply to engines you have
already introduced into U.S. commerce,
except as described in this paragraph (f).
If we approve a changed FEL after the
start of production, you must include
the new FEL on the emission control
information label for all engines
produced after the change. You may ask
us to approve a change to your FEL in
the following cases:
(1) You may ask to raise your FEL for
your emission family at any time. In
your request, you must show that you
will still be able to meet the emission
standards as specified in subparts B and
H of this part. If you amend your
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application by submitting new test data
to include a newly added or modified
engine or fuel-system component, as
described in paragraph (b)(3) of this
section, use the appropriate FELs with
corresponding production volumes to
calculate your production-weighted
average FEL for the model year, as
described in subpart H of this part. If
you amend your application without
submitting new test data, you must use
the higher FEL for the entire family to
calculate your production-weighted
average FEL under subpart H of this
part.
(2) You may ask to lower the FEL for
your emission family only if you have
test data from production engines
showing that emissions are below the
proposed lower FEL. The lower FEL
applies only to engines you produce
after we approve the new FEL. Use the
appropriate FELs with corresponding
production volumes to calculate your
production-weighted average FEL for
the model year, as described in subpart
H of this part.
§ 1042.230
Engine families.
(a) For purposes of certification,
divide your product line into families of
engines that are expected to have
similar emission characteristics
throughout the useful life as described
in this section. You may not group
Category 1 and Category 2 engines in the
same family. Your engine family is
limited to a single model year.
(b) For Category 1 engines, group
engines in the same engine family if
they are the same in all the following
aspects:
(1) The combustion cycle and the fuel
with which the engine is intended or
designed to be operated.
(2) The cooling system (for example,
raw-water vs. separate-circuit cooling).
(3) Method of air aspiration.
(4) Method of exhaust aftertreatment
(for example, catalytic converter or
particulate trap).
(5) Combustion chamber design.
(6) Nominal bore and stroke.
(7) Number of cylinders (for engines
with aftertreatment devices only).
(8) Cylinder arrangement (for engines
with aftertreatment devices only).
(9) Method of control for engine
operation other than governing (i.e.,
mechanical or electronic).
(10) Application (commercial or
recreational).
(11) Numerical level of the emission
standards that apply to the engine,
except as allowed under paragraphs (f)
and (g) of this section.
(c) For Category 2 engines, group
engines in the same engine family if
they are the same in all the following
aspects:
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(1) The combustion cycle (e.g., diesel
cycle).
(2) The fuel with which the engine is
intended or designed to be operated and
the fuel system configuration.
(3) The cooling system (for example,
air-cooled or water-cooled), and
procedure(s) employed to maintain
engine temperature within desired
limits (thermostat, on-off radiator fans,
radiator shutters, etc.).
(4) The method of air aspiration
(turbocharged, supercharged, naturally
aspirated, Roots blown).
(5) The turbocharger or supercharger
general performance characteristics
(e.g., approximate boost pressure,
approximate response time,
approximate size relative to engine
displacement).
(6) The type of air inlet cooler (air-toair, air-to-liquid, approximate degree to
which inlet air is cooled).
(7) The type of exhaust aftertreatment
system (oxidation catalyst, particulate
trap), and characteristics of the
aftertreatment system (catalyst loading,
converter size vs. engine size).
(8) The combustion chamber
configuration and the surface-to-volume
ratio of the combustion chamber when
the piston is at top dead center position,
using nominal combustion chamber
dimensions.
(9) Nominal bore and stroke
dimensions.
(10) The location of the piston rings
on the piston.
(11) The intake manifold induction
port size and configuration.
(12) The exhaust manifold port size
and configuration.
(13) The location of the intake and
exhaust valves (or ports).
(14) The size of the intake and
exhaust valves (or ports).
(15) The approximate intake and
exhaust event timing and duration
(valve or port).
(16) The configuration of the fuel
injectors and approximate injection
pressure.
(17) The type of fuel injection system
controls (i.e., mechanical or electronic).
(18) The overall injection timing
characteristics, or as appropriate
ignition timing characteristics (i.e., the
deviation of the timing curves from the
optimal fuel economy timing curve
must be similar in degree).
(19) The type of smoke control
system.
(d) [Reserved]
(e) You may subdivide a group of
engines that is identical under
paragraph (b) or (c) of this section into
different engine families if you show the
expected emission characteristics are
different during the useful life.
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However, for the purpose of applying
small-volume family provisions of this
part, we will consider the otherwise
applicable engine family criteria of this
section.
(f) You may group engines that are not
identical with respect to the things
listed in paragraph (b) or (c) of this
section in the same engine family, as
follows:
(1) In unusual circumstances, you
may group such engines in the same
engine family if you show that their
emission characteristics during the
useful life will be similar.
(2) If you are a small-volume engine
manufacturer, you may group any
Category 1 engines into a single engine
family or you may group any Category
2 engines into a single engine family.
This also applies if you are a postmanufacture marinizer modifying a base
engine that has a valid certificate of
conformity for any kind of nonroad or
heavy-duty highway engine under this
chapter.
(3) The provisions of this paragraph
(f) do not exempt any engines from
meeting the standards and requirements
in subpart B of this part.
(g) If you combine engines that are
subject to different emission standards
into a single engine family under
paragraph (f) of this section, you must
certify the engine family to the more
stringent set of standards for that model
year.
§ 1042.235 Emission testing required for a
certificate of conformity.
This section describes the emission
testing you must perform to show
compliance with the emission standards
in § 1042.101(a). See § 1042.205(p)
regarding emission testing related to the
NTE standards. See §§ 1042.240 and
1042.245 and 40 CFR part 1065, subpart
E, regarding service accumulation before
emission testing.
(a) Select an emission-data engine
from each engine family for testing. For
engines at or above 560 kW, you may
use a development engine that is
equivalent in design to the engine being
certified. Using good engineering
judgment, select the engine
configuration most likely to exceed an
applicable emission standard over the
useful life, considering all exhaust
emission constituents and the range of
installation options available to vessel
manufacturers.
(b) Test your emission-data engines
using the procedures and equipment
specified in subpart F of this part.
(c) We may measure emissions from
any of your test engines or other engines
from the engine family, as follows:
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(1) We may decide to do the testing
at your plant or any other facility. If we
do this, you must deliver the test engine
to a test facility we designate. The test
engine you provide must include
appropriate manifolds, aftertreatment
devices, electronic control units, and
other emission-related components not
normally attached directly to the engine
block. If we do the testing at your plant,
you must schedule it as soon as possible
and make available the instruments,
personnel, and equipment we need.
(2) If we measure emissions from one
of your test engines, the results of that
testing become the official emission
results for the engine. Unless we later
invalidate these data, we may decide
not to consider your data in determining
if your engine family meets applicable
requirements.
(3) Before we test one of your engines,
we may set its adjustable parameters to
any point within the specified
adjustable ranges (see § 1042.115(d)).
(4) Before we test one of your engines,
we may calibrate it within normal
production tolerances for anything we
do not consider an adjustable parameter.
(d) You may ask to use emission data
from a previous model year instead of
doing new tests, but only if all the
following are true:
(1) The engine family from the
previous model year differs from the
current engine family only with respect
to model year or other characteristics
unrelated to emissions. You may also
ask to add a configuration subject to
§ 1042.225.
(2) The emission-data engine from the
previous model year remains the
appropriate emission-data engine under
paragraph (b) of this section.
(3) The data show that the emissiondata engine would meet all the
requirements that apply to the engine
family covered by the application for
certification. For engines originally
tested under the provisions of 40 CFR
part 94, you may consider those test
procedures to be equivalent to the
procedures we specify in subpart F of
this part.
(e) We may require you to test a
second engine of the same or different
configuration in addition to the engine
tested under paragraph (b) of this
section.
(f) If you use an alternate test
procedure under 40 CFR 1065.10 and
later testing shows that such testing
does not produce results that are
equivalent to the procedures specified
in subpart F of this part, we may reject
data you generated using the alternate
procedure.
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§ 1042.240 Demonstrating compliance with
exhaust emission standards.
(a) For purposes of certification, your
engine family is considered in
compliance with the emission standards
in § 1042.101(a) if all emission-data
engines representing that family have
test results showing deteriorated
emission levels at or below these
standards. Note that your FELs are
considered to be the applicable
emission standards with which you
must comply if you participate in the
ABT program in subpart H of this part.
(b) Your engine family is deemed not
to comply if any emission-data engine
representing that family has test results
showing a deteriorated emission level
above an applicable emission standard
for any pollutant.
(c) To compare emission levels from
the emission-data engine with the
applicable emission standards for
Category 1 and Category 2 engines,
apply deterioration factors to the
measured emission levels for each
pollutant. Section 1042.245 specifies
how to test your engine to develop
deterioration factors that represent the
deterioration expected in emissions over
your engines’ full useful life. Your
deterioration factors must take into
account any available data from in-use
testing with similar engines. Smallvolume engine manufacturers and postmanufacture marinizers may use
assigned deterioration factors that we
establish. Apply deterioration factors as
follows:
(1) Additive deterioration factor for
exhaust emissions. Except as specified
in paragraph (c)(2) of this section, use
an additive deterioration factor for
exhaust emissions. An additive
deterioration factor is the difference
between exhaust emissions at the end of
the useful life and exhaust emissions at
the low-hour test point. In these cases,
adjust the official emission results for
each tested engine at the selected test
point by adding the factor to the
measured emissions. If the deterioration
factor is less than zero, use zero.
Additive deterioration factors must be
specified to one more decimal place
than the applicable standard.
(2) Multiplicative deterioration factor
for exhaust emissions. Use a
multiplicative deterioration factor if
good engineering judgment calls for the
deterioration factor for a pollutant to be
the ratio of exhaust emissions at the end
of the useful life to exhaust emissions at
the low-hour test point. For example, if
you use aftertreatment technology that
controls emissions of a pollutant
proportionally to engine-out emissions,
it is often appropriate to use a
multiplicative deterioration factor.
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Adjust the official emission results for
each tested engine at the selected test
point by multiplying the measured
emissions by the deterioration factor. If
the deterioration factor is less than one,
use one. A multiplicative deterioration
factor may not be appropriate in cases
where testing variability is significantly
greater than engine-to-engine variability.
Multiplicative deterioration factors must
be specified to one more significant
figure than the applicable standard.
(3) Deterioration factor for crankcase
emissions. If your engine vents
crankcase emissions to the exhaust or to
the atmosphere, you must account for
crankcase emission deterioration, using
good engineering judgment. You may
use separate deterioration factors for
crankcase emissions of each pollutant
(either multiplicative or additive) or
include the effects in combined
deterioration factors that include
exhaust and crankcase emissions
together for each pollutant.
(d) Collect emission data using
measurements to one more decimal
place than the applicable standard.
Apply the deterioration factor to the
official emission result, as described in
paragraph (c) of this section, then round
the adjusted figure to the same number
of decimal places as the emission
standard. Compare the rounded
emission levels to the emission standard
for each emission-data engine. In the
case of NOX+HC standards, apply the
deterioration factor to each pollutant
and then add the results before
rounding.
§ 1042.245
Deterioration factors.
For Category 1 and Category 2
engines, establish deterioration factors,
as described in § 1042.240, to determine
whether your engines will meet
emission standards for each pollutant
throughout the useful life. This section
describes how to determine
deterioration factors, either with an
engineering analysis, with pre-existing
test data, or with new emission
measurements.
(a) You may ask us to approve
deterioration factors for an engine
family with established technology
based on engineering analysis instead of
testing. Engines certified to a NOX+HC
standard or FEL greater than the Tier 3
NOX+HC standard are considered to rely
on established technology for gaseous
emission control, except that this does
not include any engines that use
exhaust-gas recirculation or
aftertreatment. In most cases,
technologies used to meet the Tier 1 and
Tier 2 emission standards would be
considered to be established technology.
We must approve your plan to establish
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a deterioration factor under this
paragraph (a) before you submit your
application for certification.
(b) You may ask us to approve
deterioration factors for an engine
family based on emission measurements
from similar highway, stationary, or
nonroad engines (including locomotive
engines or other marine engines) if you
have already given us these data for
certifying the other engines in the same
or earlier model years. Use good
engineering judgment to decide whether
the two engines are similar. We must
approve your plan to establish a
deterioration factor under this
paragraph (b) before you submit your
application for certification. We will
approve your request if you show us
that the emission measurements from
other engines reasonably represent inuse deterioration for the engine family
for which you have not yet determined
deterioration factors.
(c) If you are unable to determine
deterioration factors for an engine
family under paragraph (a) or (b) of this
section, first get us to approve a plan for
determining deterioration factors based
on service accumulation and related
testing. We will respond to your
proposed plan within 45 days of
receiving your request. Your plan must
involve measuring emissions from an
emission-data engine at least three
times, which are evenly spaced over the
service-accumulation period unless we
specify otherwise, such that the
resulting measurements and
calculations will represent the
deterioration expected from in-use
engines over the full useful life. You
may use extrapolation to determine
deterioration factors once you have
established a trend of changing
emissions with age for each pollutant.
You may use an engine installed in a
vessel to accumulate service hours
instead of running the engine only in
the laboratory. You may perform
maintenance on emission-data engines
as described in § 1042.125 and 40 CFR
part 1065, subpart E.
(d) Include the following information
in your application for certification:
(1) If you determine your
deterioration factors based on test data
from a different engine family, explain
why this is appropriate and include all
the emission measurements on which
you base the deterioration factor.
(2) If you determine your
deterioration factors based on
engineering analysis, explain why this
is appropriate and include a statement
that all data, analyses, evaluations, and
other information you used are available
for our review upon request.
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(3) If you do testing to determine
deterioration factors, describe the form
and extent of service accumulation,
including a rationale for selecting the
service-accumulation period and the
method you use to accumulate hours.
dwashington3 on PROD1PC69 with RULES
§ 1042.250
Recordkeeping and reporting.
(a) If you produce engines under any
provisions of this part that are related to
production volumes, send the
Designated Compliance Officer a report
within 30 days after the end of the
model year describing the total number
of engines you produced in each engine
family. For example, if you use special
provisions intended for small-volume
engine manufacturers, report your U.S.directed production volumes to show
that you do not exceed the applicable
limits.
(b) Organize and maintain the
following records:
(1) A copy of all applications and any
summary information you send us.
(2) Any of the information we specify
in § 1042.205 that you were not required
to include in your application.
(3) A detailed history of each
emission-data engine. For each engine,
describe all of the following:
(i) The emission-data engine’s
construction, including its origin and
buildup, steps you took to ensure that
it represents production engines, any
components you built specially for it,
and all the components you include in
your application for certification.
(ii) How you accumulated engine
operating hours (service accumulation),
including the dates and the number of
hours accumulated.
(iii) All maintenance, including
modifications, parts changes, and other
service, and the dates and reasons for
the maintenance.
(iv) All your emission tests (valid and
invalid), including documentation on
routine and standard tests, as specified
in part 40 CFR part 1065, and the date
and purpose of each test.
(v) All tests to diagnose engine or
emission control performance, giving
the date and time of each and the
reasons for the test.
(vi) Any other significant events.
(4) Production figures for each engine
family divided by assembly plant.
(5) Keep a list of engine identification
numbers for all the engines you produce
under each certificate of conformity.
(c) Keep data from routine emission
tests (such as test cell temperatures and
relative humidity readings) for one year
after we issue the associated certificate
of conformity. Keep all other
information specified in paragraph (a) of
this section for eight years after we issue
your certificate.
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(d) Store these records in any format
and on any media, as long as you can
promptly send us organized, written
records in English if we ask for them.
You must keep these records readily
available. We may review them at any
time.
(e) Send us copies of any engine
maintenance instructions or
explanations if we ask for them.
§ 1042.255
EPA decisions.
(a) If we determine your application is
complete and shows that the engine
family meets all the requirements of this
part and the Clean Air Act, we will
issue a certificate of conformity for your
engine family for that model year. We
may make the approval subject to
additional conditions.
(b) We may deny your application for
certification if we determine that your
engine family fails to comply with
emission standards or other
requirements of this part or the Clean
Air Act. Our decision may be based on
a review of all information available to
us. If we deny your application, we will
explain why in writing.
(c) In addition, we may deny your
application or suspend or revoke your
certificate if you do any of the
following:
(1) Refuse to comply with any testing
or reporting requirements.
(2) Submit false or incomplete
information (paragraph (e) of this
section applies if this is fraudulent).
(3) Render inaccurate any test data.
(4) Deny us from completing
authorized activities (see 40 CFR
1068.20). This includes a failure to
provide reasonable assistance.
(5) Produce engines for importation
into the United States at a location
where local law prohibits us from
carrying out authorized activities.
(6) Fail to supply requested
information or amend your application
to include all engines being produced.
(7) Take any action that otherwise
circumvents the intent of the Clean Air
Act or this part.
(d) We may void your certificate if
you do not keep the records we require
or do not give us information as
required under this part or the Clean Air
Act.
(e) We may void your certificate if we
find that you intentionally submitted
false or incomplete information.
(f) If we deny your application or
suspend, revoke, or void your
certificate, you may ask for a hearing
(see § 1042.920).
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Subpart D—Testing Production-line
Engines
§ 1042.301
General provisions.
(a) If you produce engines that are
subject to the requirements of this part,
you must test them as described in this
subpart, except as follows:
(1) Small-volume engine
manufacturers may omit testing under
this subpart.
(2) We may exempt Category 1 engine
families with a projected U.S.-directed
production volume below 100 engines
from routine testing under this subpart.
Request this exemption in your
application for certification and include
your basis for projecting a production
volume below 100 units. You must
promptly notify us if your actual
production exceeds 100 units during the
model year. If you exceed the
production limit or if there is evidence
of a nonconformity, we may require you
to test production-line engines under
this subpart, or under 40 CFR part 1068,
subpart D, even if we have approved an
exemption under this paragraph (a)(2).
(3) [Reserved]
(b) We may suspend or revoke your
certificate of conformity for certain
engine families if your production-line
engines do not meet the requirements of
this part or you do not fulfill your
obligations under this subpart (see
§§ 1042.325 and 1042.340).
(c) Other requirements apply to
engines that you produce. Other
regulatory provisions authorize us to
suspend, revoke, or void your certificate
of conformity, or order recalls for engine
families without regard to whether they
have passed these production-line
testing requirements. The requirements
of this subpart do not affect our ability
to do selective enforcement audits, as
described in 40 CFR part 1068.
Individual engines in families that pass
these production-line testing
requirements must also conform to all
applicable regulations of this part and
40 CFR part 1068.
(d) You may use alternate programs or
measurement methods for testing
production-line engines in the following
circumstances:
(1) [Reserved]
(2) You may test your engines using
the CumSum procedures specified in 40
CFR part 1045 or 1051 instead of the
procedures specified in this subpart,
except that the threshold for
establishing quarterly or annual test
periods is based on U.S.-directed
production volumes of 800 instead of
1600. This alternate program does not
require prior approval.
(3) You may ask to use another
alternate program or measurement
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testing, ask us to approve your decision
to either repair the engine or delete it
from the test sequence.
(d) Setting adjustable parameters.
Before any test, we may require you to
adjust any adjustable parameter on a
Category 1 engine to any setting within
its physically adjustable range. We may
adjust or require you to adjust any
adjustable parameter on a Category 2
engine to any setting within its specified
adjustable range.
(1) We may require you to adjust idle
speed outside the physically adjustable
range as needed, but only until the
engine has stabilized emission levels
(see paragraph (e) of this section). We
may ask you for information needed to
establish an alternate minimum idle
speed.
(2) We may specify adjustments
within the physically adjustable range
or the specified adjustable range by
considering their effect on emission
levels, as well as how likely it is
someone will make such an adjustment
with in-use engines.
(e) Stabilizing emission levels. You
may stabilize emission levels (or
establish a Green Engine Factor for
Category 2 engines) before you test
§ 1042.305 Preparing and testing
production-line engines, as follows:
production-line engines.
(1) You may stabilize emission levels
This section describes how to prepare by operating the engine in a way that
and test production-line engines. You
represents the way production engines
must assemble the test engine in a way
will be used, using good engineering
that represents the assembly procedures judgment, for no more than the greater
for other engines in the engine family.
of two periods:
(i) 300 hours.
You must ask us to approve any
(ii) The number of hours you operated
deviations from your normal assembly
procedures for other production engines your emission-data engine for certifying
the engine family (see 40 CFR part 1065,
in the engine family.
subpart E, or the applicable regulations
(a) Test procedures. Test your
governing how you should prepare your
production-line engines using the
applicable testing procedures in subpart test engine).
(2) For Category 2 engines, you may
F of this part to show you meet the dutycycle emission standards in subpart B of ask us to approve a Green Engine Factor
for each regulated pollutant for each
this part. The not-to-exceed standards
engine family. Use the Green Engine
apply for this testing, but you need not
Factor to adjust measured emission
do additional testing to show that
production-line engines meet the not-to- levels to establish a stabilized low-hour
emission level.
exceed standards.
(f) Damage during shipment. If
(b) Modifying a test engine. Once an
shipping an engine to a remote facility
engine is selected for testing (see
for production-line testing makes
§ 1042.310), you may adjust, repair,
necessary an adjustment or repair, you
prepare, or modify it or check its
emissions only if one of the following is must wait until after the initial emission
test to do this work. We may waive this
true:
requirement if the test would be
(1) You document the need for doing
impossible or unsafe, or if it would
so in your procedures for assembling
permanently damage the engine. Report
and inspecting all your production
engines and make the action routine for to us in your written report under
§ 1042.345 all adjustments or repairs
all the engines in the engine family.
(2) This subpart otherwise specifically you make on test engines before each
test.
allows your action.
(g) Retesting after invalid tests. You
(3) We approve your action in
may retest an engine if you determine
advance.
an emission test is invalid under
(c) Engine malfunction. If an engine
subpart F of this part. Explain in your
malfunction prevents further emission
dwashington3 on PROD1PC69 with RULES
method for testing production-line
engines. In your request, you must show
us that the alternate program gives equal
assurance that your engines meet the
requirements of this part. We may waive
some or all of this subpart’s
requirements if we approve your
alternate program.
(e) If you certify an engine family with
carryover emission data, as described in
§ 1042.235(d), and these equivalent
engine families consistently pass the
production-line testing requirements
over the preceding two-year period, you
may ask for a reduced testing rate for
further production-line testing for that
family. The minimum testing rate is one
engine per engine family. If we reduce
your testing rate, we may limit our
approval to any number of model years.
In determining whether to approve your
request, we may consider the number of
engines that have failed the emission
tests.
(f) We may ask you to make a
reasonable number of production-line
engines available for a reasonable time
so we can test or inspect them for
compliance with the requirements of
this part. See 40 CFR 1068.27.
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written report reasons for invalidating
any test and the emission results from
all tests. If you retest an engine, you
may ask us to substitute results of the
new tests for the original ones. You
must ask us within ten days of testing.
We will generally answer within ten
days after we receive your information.
§ 1042.310
Engine selection.
(a) Determine minimum sample sizes
as follows:
(1) For Category 1 engines, the
minimum sample size is one engine or
one percent of the projected U.S.directed production volume for all your
Category 1 engine families, whichever is
greater.
(2) For Category 2 engines, the
minimum sample size is one engine or
one percent of the projected U.S.directed production volume for all your
Category 2 engine families, whichever is
greater.
(b) Randomly select one engine from
each engine family early in the model
year. For further testing to reach the
minimum sample size, randomly select
a proportional sample from each engine
family, with testing distributed evenly
over the course of the model year,
unless we specify a different schedule
for your tests. For example, we may
require you to disproportionately select
engines from the early part of a model
year for a new engine model that has not
previously been subject to productionline testing.
(c) For each engine that fails to meet
emission standards, test two engines
from the same engine family from the
next fifteen engines produced or within
seven days, whichever is later. If an
engine fails to meet emission standards
for any pollutant, count it as a failing
engine under this paragraph (c).
(d) Continue testing until one of the
following things happens:
(1) You test the number of engines
specified in paragraphs (a) and (c) of
this section.
(2) The engine family does not
comply according to § 1042.315 or you
choose to declare that the engine family
does not comply with the requirements
of this subpart.
(3) You test 30 engines from the
engine family.
(e) You may elect to test more
randomly chosen engines than we
require under this section.
§ 1042.315
Determining compliance.
This section describes the pass-fail
criteria for the production-line testing
requirements. We apply these criteria on
an engine-family basis. See § 1042.320
for the requirements that apply to
individual engines that fail a
production-line test.
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(a) Calculate your test results as
follows:
(1) Initial and final test results.
Calculate the test results for each
engine. If you do several tests on an
engine, calculate the initial test results,
then add them together and divide by
the number of tests for the final test
results on that engine. Include the Green
Engine Factor to determine low-hour
emission results, if applicable.
(2) Final deteriorated test results.
Apply the deterioration factor for the
engine family to the final test results
(see § 1042.240(c)).
(3) Round deteriorated test results.
Round the results to one more decimal
place than the applicable emission
standard.
(b) If a production-line engine fails to
meet emission standards and you test
two additional engines as described in
§ 1042.310, calculate the average
emission level for each pollutant for the
three engines. If the calculated average
emission level for any pollutant exceeds
the applicable emission standard, the
engine family fails the production-line
testing requirements of this subpart. Tell
us within ten working days if this
happens. You may request to amend the
application for certification to raise the
FEL of the engine family as described in
§ 1042.225(f).
dwashington3 on PROD1PC69 with RULES
§ 1042.320 What happens if one of my
production-line engines fails to meet
emission standards?
(a) If you have a production-line
engine with final deteriorated test
results exceeding one or more emission
standards (see § 1042.315(a)), the
certificate of conformity is automatically
suspended for that failing engine. You
must take the following actions before
your certificate of conformity can cover
that engine:
(1) Correct the problem and retest the
engine to show it complies with all
emission standards.
(2) Include in your written report a
description of the test results and the
remedy for each engine (see § 1042.345).
(b) You may request to amend the
application for certification to raise the
FEL of the entire engine family at this
point (see § 1042.225).
(c) For catalyst-equipped engines, you
may ask us to allow you to exclude an
initial failed test if all of the following
are true:
(1) The catalyst was in a green
condition when tested initially.
(2) The engine met all emission
standards when retested after
degreening the catalyst.
(3) No additional emission-related
maintenance or repair was performed
between the initial failed test and the
subsequent passing test.
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§ 1042.325 What happens if an engine
family fails the production-line testing
requirements?
(a) We may suspend your certificate of
conformity for an engine family if it fails
under § 1042.315. The suspension may
apply to all facilities producing engines
from an engine family, even if you find
noncompliant engines only at one
facility.
(b) We will tell you in writing if we
suspend your certificate in whole or in
part. We will not suspend a certificate
until at least 15 days after the engine
family fails. The suspension is effective
when you receive our notice.
(c) Up to 15 days after we suspend the
certificate for an engine family, you may
ask for a hearing (see § 1042.920). If we
agree before a hearing occurs that we
used erroneous information in deciding
to suspend the certificate, we will
reinstate the certificate.
(d) Section 1042.335 specifies steps
you must take to remedy the cause of
the engine family’s production-line
failure. All the engines you have
produced since the end of the last test
period are presumed noncompliant and
should be addressed in your proposed
remedy. We may require you to apply
the remedy to engines produced earlier
if we determine that the cause of the
failure is likely to have affected the
earlier engines.
(e) You may request to amend the
application for certification to raise the
FEL of the entire engine family as
described in § 1051.225(f). We will
approve your request if it is clear that
you used good engineering judgment in
establishing the original FEL.
§ 1042.330 Selling engines from an engine
family with a suspended certificate of
conformity.
You may sell engines that you
produce after we suspend the engine
family’s certificate of conformity under
§ 1042.315 only if one of the following
occurs:
(a) You test each engine you produce
and show it complies with emission
standards that apply.
(b) We conditionally reinstate the
certificate for the engine family. We may
do so if you agree to recall all the
affected engines and remedy any
noncompliance at no expense to the
owner if later testing shows that the
engine family still does not comply.
§ 1042.335 Reinstating suspended
certificates.
(a) Send us a written report asking us
to reinstate your suspended certificate.
In your report, identify the reason for
noncompliance, propose a remedy for
the engine family, and commit to a date
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for carrying it out. In your proposed
remedy include any quality control
measures you propose to keep the
problem from happening again.
(b) Give us data from production-line
testing that shows the remedied engine
family complies with all the emission
standards that apply.
§ 1042.340 When may EPA revoke my
certificate under this subpart and how may
I sell these engines again?
(a) We may revoke your certificate for
an engine family in the following cases:
(1) You do not meet the reporting
requirements.
(2) Your engine family fails to comply
with the requirements of this subpart
and your proposed remedy to address a
suspended certificate under § 1042.325
is inadequate to solve the problem or
requires you to change the engine’s
design or emission control system.
(b) To sell engines from an engine
family with a revoked certificate of
conformity, you must modify the engine
family and then show it complies with
the requirements of this part.
(1) If we determine your proposed
design change may not control
emissions for the engine’s full useful
life, we will tell you within five working
days after receiving your report. In this
case we will decide whether
production-line testing will be enough
for us to evaluate the change or whether
you need to do more testing.
(2) Unless we require more testing,
you may show compliance by testing
production-line engines as described in
this subpart.
(3) We will issue a new or updated
certificate of conformity when you have
met these requirements.
§ 1042.345
Reporting.
(a) Within 45 days of the end of each
quarter in which production-line testing
occurs, send us a report with the
following information:
(1) Describe any facility used to test
production-line engines and state its
location.
(2) State the total U.S.-directed
production volume and number of tests
for each engine family.
(3) Describe how you randomly
selected engines.
(4) Describe each test engine,
including the engine family’s
identification and the engine’s model
year, build date, model number,
identification number, and number of
hours of operation before testing. Also
describe how you developed and
applied the Green Engine Factor, if
applicable.
(5) Identify how you accumulated
hours of operation on the engines and
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describe the procedure and schedule
you used.
(6) Provide the test number; the date,
time and duration of testing; test
procedure; initial test results before and
after rounding; final test results; and
final deteriorated test results for all
tests. Provide the emission results for all
measured pollutants. Include
information for both valid and invalid
tests and the reason for any
invalidation.
(7) Describe completely and justify
any nonroutine adjustment,
modification, repair, preparation,
maintenance, or test for the test engine
if you did not report it separately under
this subpart. Include the results of any
emission measurements, regardless of
the procedure or type of engine.
(8) Report on each failed engine as
described in § 1042.320.
(9) Identify when the model year ends
for each engine family.
(b) We may ask you to add
information to your written report so we
can determine whether your new
engines conform with the requirements
of this subpart.
(c) An authorized representative of
your company must sign the following
statement:
We submit this report under sections
208 and 213 of the Clean Air Act. Our
production-line testing conformed
completely with the requirements of 40
CFR part 1042. We have not changed
production processes or quality-control
procedures for test engines in a way that
might affect emission controls. All the
information in this report is true and
accurate to the best of my knowledge. I
know of the penalties for violating the
Clean Air Act and the regulations.
(Authorized Company Representative)
(d) Send electronic reports of
production-line testing to the
Designated Compliance Officer using an
approved information format. If you
want to use a different format, send us
a written request with justification for a
waiver.
(e) We will send copies of your
reports to anyone from the public who
asks for them. See § 1042.915 for
information on how we treat
information you consider confidential.
dwashington3 on PROD1PC69 with RULES
§ 1042.350
Recordkeeping.
(a) Organize and maintain your
records as described in this section. We
may review your records at any time.
(b) Keep records of your productionline testing for eight years after you
complete all the testing required for an
engine family in a model year. You may
use any appropriate storage formats or
media.
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(c) Keep a copy of the written reports
described in § 1042.345.
(d) Keep the following additional
records:
(1) A description of all test equipment
for each test cell that you can use to test
production-line engines.
(2) The names of supervisors involved
in each test.
(3) The name of anyone who
authorizes adjusting, repairing,
preparing, or modifying a test engine
and the names of all supervisors who
oversee this work.
(4) If you shipped the engine for
testing, the date you shipped it, the
associated storage or port facility, and
the date the engine arrived at the testing
facility.
(5) Any records related to your
production-line tests that are not in the
written report.
(6) A brief description of any
significant events during testing not
otherwise described in the written
report or in this section.
(7) Any information specified in
§ 1042.345 that you do not include in
your written reports.
(e) If we ask, you must give us
projected or actual production figures
for an engine family. We may ask you
to divide your production figures by
maximum engine power, displacement,
fuel type, or assembly plant (if you
produce engines at more than one
plant).
(f) Keep a list of engine identification
numbers for all the engines you produce
under each certificate of conformity.
Give us this list within 30 days if we ask
for it.
(g) We may ask you to keep or send
other information necessary to
implement this subpart.
Subpart E—In-use Testing
§ 1042.401
General Provisions.
We may perform in-use testing of any
engine subject to the standards of this
part.
Subpart F—Test Procedures
§ 1042.501
test?
How do I run a valid emission
(a) Use the equipment and procedures
for compression-ignition engines in 40
CFR part 1065 to determine whether
Category 1 and Category 2 engines meet
the duty-cycle emission standards in
§ 1042.101(a). Measure the emissions of
all regulated pollutants as specified in
40 CFR part 1065. Use the applicable
duty cycles specified in § 1042.505.
(b) Section 1042.515 describes the
supplemental test procedures for
evaluating whether engines meet the
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not-to-exceed emission standards in
§ 1042.101(c).
(c) Use the fuels and lubricants
specified in 40 CFR part 1065, subpart
H, for all the testing we require in this
part, except as specified in § 1042.515.
(1) For service accumulation, use the
test fuel or any commercially available
fuel that is representative of the fuel that
in-use engines will use.
(2) For diesel-fueled engines, use the
appropriate diesel fuel specified in 40
CFR part 1065, subpart H, for emission
testing. Unless we specify otherwise, the
appropriate diesel test fuel is the ultra
low-sulfur diesel fuel. If we allow you
to use a test fuel with higher sulfur
levels, identify the test fuel in your
application for certification and ensure
that the emission control information
label is consistent with your selection of
the test fuel (see § 1042.135(c)(11)). For
Category 2 engines, you may ask to use
commercially available diesel fuel
similar but not necessarily identical to
the applicable fuel specified in 40 CFR
part 1065, subpart H; we will approve
your request if you show us that it does
not affect your ability to demonstrate
compliance with the applicable
emission standards.
(3) For Category 1 and Category 2
engines that are expected to use a type
of fuel (or mixed fuel) other than diesel
fuel (such as natural gas, methanol, or
residual fuel), use a commercially
available fuel of that type for emission
testing. If an engine is designed to
operate on different fuels, we may (at
our discretion) require testing on each
fuel. Propose test fuel specifications that
take into account the engine design and
the properties of commercially available
fuels. Describe these test fuel
specifications in the application for
certification.
(4) [Reserved]
(d) You may use special or alternate
procedures to the extent we allow them
under 40 CFR 1065.10.
(e) This subpart is addressed to you as
a manufacturer, but it applies equally to
anyone who does testing for you, and to
us when we perform testing to
determine if your engines meet emission
standards.
(f) Duty-cycle testing is limited to
ambient temperatures of 20 to 30 °C.
Atmospheric pressure must be between
91.000 and 103.325 kPa, and must be
within ±5 percent of the value recorded
at the time of the last engine map.
Testing may be performed with any
ambient humidity level. Correct dutycycle NOX emissions for humidity as
specified in 40 CFR part 1065.
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dwashington3 on PROD1PC69 with RULES
§ 1042.505 Testing engines using discretemode or ramped-modal duty cycles.
This section describes how to test
engines under steady-state conditions.
In some cases, we allow you to choose
the appropriate steady-state duty cycle
for an engine. In these cases, you must
use the duty cycle you select in your
application for certification for all
testing you perform for that engine
family. If we test your engines to
confirm that they meet emission
standards, we will use the duty cycles
you select for your own testing. We may
also perform other testing as allowed by
the Clean Air Act.
(a) You may perform steady-state
testing with either discrete-mode or
ramped-modal cycles, as follows:
(1) For discrete-mode testing, sample
emissions separately for each mode,
then calculate an average emission level
for the whole cycle using the weighting
factors specified for each mode.
Calculate cycle statistics and compare
with the established criteria as specified
in 40 CFR 1065.514 to confirm that the
test is valid. Operate the engine and
sampling system as follows:
(i) Engines with NOX aftertreatment.
For engines that depend on
aftertreatment to meet the NOX emission
standard, operate the engine for 5–6
minutes, then sample emissions for 1–
3 minutes in each mode. You may
extend the sampling time to improve
measurement accuracy of PM emissions,
using good engineering judgment. If you
have a longer sampling time for PM
emissions, calculate and validate cycle
statistics separately for the gaseous and
PM sampling periods.
(ii) Engines without NOX
aftertreatment. For other engines,
operate the engine for at least 5 minutes,
then sample emissions for at least 1
minute in each mode.
(2) For ramped-modal testing, start
sampling at the beginning of the first
mode and continue sampling until the
end of the last mode. Calculate
emissions and cycle statistics the same
as for transient testing as specified in 40
CFR part 1065, subpart G.
(b) Measure emissions by testing the
engine on a dynamometer with one of
the following duty cycles (as specified)
to determine whether it meets the
emission standards in § 1042.101(a):
(1) General cycle. Use the 4-mode
duty cycle or the corresponding
ramped-modal cycle described in
paragraph (a) of Appendix II of this part
for commercial propulsion marine
engines that are used with (or intended
to be used with) fixed-pitch propellers,
propeller-law auxiliary engines, and any
other engines for which the other duty
cycles of this section do not apply. Use
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this duty cycle also for commercial
variable-speed propulsion marine
engines that are used with (or intended
to be used with) controllable-pitch
propellers or with electrically coupled
propellers, unless these engines are not
intended for sustained operation (e.g.,
for at least 30 minutes) at all four modes
when installed in the vessel.
(2) Recreational marine engines.
Except as specified in paragraph (b)(3)
of this section, use the 5-mode duty
cycle or the corresponding rampedmodal cycle described in paragraph (b)
of Appendix II of this part for
recreational marine engines with
maximum engine power at or above 37
kW.
(3) Controllable-pitch and electrically
coupled propellers. Use the 4-mode
duty cycle or the corresponding
ramped-modal cycle described in
paragraph (c) of Appendix II of this part
for constant-speed propulsion marine
engines that are used with (or intended
to be used with) controllable-pitch
propellers or with electrically coupled
propellers. Use this duty cycle also for
variable-speed propulsion marine
engines that are used with (or intended
to be used with) controllable-pitch
propellers or with electrically coupled
propellers if the duty cycles in
paragraph (b)(1) and (b)(2) of this
section do not apply.
(4) Constant-speed auxiliary engines.
Use the 5-mode duty cycle or the
corresponding ramped-modal cycle
described in 40 CFR part 1039,
Appendix II, paragraph (a) for constantspeed auxiliary engines.
(5) Variable-speed auxiliary engines.
(i) Use the duty cycle specified in
paragraph (b)(1) of this section for
propeller-law auxiliary engines.
(ii) Use the 6-mode duty cycle or the
corresponding ramped-modal cycle
described in 40 CFR part 1039,
Appendix II, paragraph (b) for variablespeed auxiliary engines with maximum
engine power below 19 kW that are not
propeller-law engines.
(iii) Use the 8-mode duty cycle or the
corresponding ramped-modal cycle
described in 40 CFR part 1039,
Appendix III, paragraph (c) for variablespeed auxiliary engines with maximum
engine power at or above 19 kW that are
not propeller-law engines.
(c) During idle mode, operate the
engine at its warm idle speed as
described in 40 CFR part 1065.
(d) For constant-speed engines whose
design prevents full-load operation for
extended periods, you may ask for
approval under 40 CFR 1065.10(c) to
replace full-load operation with the
maximum load for which the engine is
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designed to operate for extended
periods.
(e) See 40 CFR part 1065 for detailed
specifications of tolerances and
calculations.
§ 1042.515 Test procedures related to notto-exceed standards.
(a) This section describes the
procedures to determine whether your
engines meet the not-to-exceed emission
standards in § 1042.101(c). These
procedures may include any normal
engine operation and ambient
conditions that the engines may
experience in use. Paragraphs (c)
through (e) of this section define the
limits of what we will consider normal
engine operation and ambient
conditions.
(b) Measure emissions with one of the
following procedures:
(1) Remove the selected engines for
testing in a laboratory. You may use an
engine dynamometer to simulate normal
operation, as described in this section.
Use the equipment and procedures
specified in 40 CFR part 1065 to
conduct laboratory testing.
(2) Test the selected engines while
they remain installed in a vessel. Use
the equipment and procedures specified
in 40 CFR part 1065 subpart J, to
conduct field testing. Use fuel meeting
the specifications of 40 CFR part 1065,
subpart H, or a fuel typical of what you
would expect the engine to use in
service.
(c) Engine testing may occur under
the following ranges of ambient
conditions without correcting measured
emission levels:
(1) Atmospheric pressure must be
between 96.000 and 103.325 kPa, except
that manufacturers may test at lower
atmospheric pressures if their test
facility is located at an altitude that
makes it impractical to stay within this
range. This pressure range is intended to
allow testing under most weather
conditions at all altitudes up to 1,100
feet above sea level.
(2) Ambient air temperature must be
between 13 and 35 °C (or between 13 °C
and 30 °C for engines not drawing
intake air directly from a space that
could be heated by the engine).
(3) Ambient water temperature must
be between 5 and 27 °C.
(4) Ambient humidity must be
between 7.1 and 10.7 grams of moisture
per kilogram of dry air.
(d) Engine testing may occur at any
conditions expected during normal
operation but that are outside the
conditions described in paragraph (b) of
this section, as long as measured values
are corrected to be equivalent to the
nearest end of the specified range, using
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good engineering judgment. Correct
NOX emissions for humidity as
specified in 40 CFR part 1065, subpart
G.
(e) The sampling period may not
begin until the engine has reached
stable operating temperatures. For
example, this would include only
engine operation after starting and after
the engine thermostat starts modulating
the engine’s coolant temperature. The
sampling period may not include engine
starting.
(f) Apply the NTE standards specified
in § 1042.101(c) to an engine family
based on the zones and subzones
corresponding to specific duty cycles
and engine types as defined in
Appendix III of this part. For an engine
family certified to multiple duty cycles,
the broadest applicable NTE zone
applies for that family at the time of
certification. Whenever an engine
family is certified to multiple duty
cycles and a specific engine from that
family is tested for NTE compliance in
use, determine the applicable NTE zone
for that engine according to its in-use
application. An engine family’s NTE
zone may be modified as follows:
(1) You may ask us to approve a
narrower NTE zone for an engine family
at the time of certification, based on
information such as how that engine
family is expected to normally operate
in use. For example, if an engine family
is always coupled to a pump or jet
drive, the engine might be able to
operate only within a narrow range of
engine speed and power.
(2) You may ask us to approve a
Limited Testing Region (LTR). An LTR
is a region of engine operation, within
the applicable NTE zone, where you
have demonstrated that your engine
family operates for no more than 5.0
percent of its normal in-use operation,
on a time-weighted basis. You must
specify an LTR using boundaries based
on engine speed and power (or torque),
where the LTR boundaries must
coincide with some portion of the
boundary defining the overall NTE
zone. Any emission data collected
within an LTR for a time duration that
exceeds 5.0 percent of the duration of its
respective NTE sampling period (as
defined in paragraph (c)(3) of this
section) will be excluded when
determining compliance with the
applicable NTE standards. Any
emission data collected within an LTR
for a time duration of 5.0 percent or less
of the duration of the respective NTE
sampling period will be included when
determining compliance with the NTE
standards.
(3) You must notify us if you design
your engines for normal in-use
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operation outside the applicable NTE
zone. If we learn that normal in-use
operation for your engines includes
other speeds and loads, we may specify
a broader NTE zone, as long as the
modified zone is limited to normal inuse operation for speeds greater than 70
percent of maximum test speed and
loads greater than 30 percent of
maximum power at maximum test
speed (or 30 percent of maximum test
torque for constant-speed engines).
(4) You may exclude emission data
based on ambient or engine parameter
limit values as follows:
(i) NOX catalytic aftertreatment
minimum temperature. For an engine
equipped with a catalytic NOX
aftertreatment system, exclude NOX
emission data that is collected when the
exhaust temperature is less than 250 °C,
as measured within 30 cm downstream
of the last NOX aftertreatment device.
Where there are parallel paths, measure
the temperature 30 cm downstream of
the last NOX aftertreatment device in the
path with the greatest exhaust flow.
(ii) Oxidizing aftertreatment
minimum temperature. For an engine
equipped with an oxidizing catalytic
aftertreatment system, exclude HC, CO,
and PM emission data that is collected
when the exhaust temperature is less
than 250 °C, as measured within 30 cm
downstream of the last oxidizing
aftertreatment device. Where there are
parallel paths, measure the temperature
30 cm downstream of the last oxidizing
aftertreatment device in the path with
the greatest exhaust flow.
(iii) Other parameters. You may
request our approval for other minimum
or maximum ambient or engine
parameter limit values at the time of
certification.
(g) For engines equipped with
emission controls that include discrete
regeneration events, if a regeneration
event occurs during the NTE test, the
averaging period must be at least as long
as the time between the events
multiplied by the number of full
regeneration events within the sampling
period. This requirement applies only
for engines that send an electronic
signal indicating the start of the
regeneration event.
§ 1042.520 What testing must I perform to
establish deterioration factors?
Sections 1042.240 and 1042.245
describe the required methods for
testing to establish deterioration factors
for an engine family.
§ 1042.525 How do I adjust emission levels
to account for infrequently regenerating
aftertreatment devices?
This section describes how to adjust
emission results from engines using
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aftertreatment technology with
infrequent regeneration events. See
paragraph (e) of this section for how to
adjust ramped-modal testing. See
paragraph (f) of this section for how to
adjust discrete-mode testing. For this
section, ‘‘regeneration’’ means an
intended event during which emission
levels change while the system restores
aftertreatment performance. For
example, exhaust gas temperatures may
increase temporarily to remove sulfur
from adsorbers or to oxidize
accumulated particulate matter in a
trap. For this section, ‘‘infrequent’’
refers to regeneration events that are
expected to occur on average less than
once over the applicable transient duty
cycle or ramped-modal cycle, or on
average less than once per typical mode
in a discrete-mode test.
(a) Developing adjustment factors.
Develop an upward adjustment factor
and a downward adjustment factor for
each pollutant based on measured
emission data and observed
regeneration frequency. Adjustment
factors should generally apply to an
entire engine family, but you may
develop separate adjustment factors for
different engine configurations within
an engine family. If you use adjustment
factors for certification, you must
identify the frequency factor, F, from
paragraph (b) of this section in your
application for certification and use the
adjustment factors in all testing for that
engine family. You may use carryover or
carry-across data to establish adjustment
factors for an engine family, as
described in § 1042.235(d), consistent
with good engineering judgment. All
adjustment factors for regeneration are
additive. Determine adjustment factors
separately for different test segments.
For example, determine separate
adjustment factors for different modes of
a discrete-mode steady-state test. You
may use either of the following different
approaches for engines that use
aftertreatment with infrequent
regeneration events:
(1) You may disregard this section if
regeneration does not significantly affect
emission levels for an engine family (or
configuration) or if it is not practical to
identify when regeneration occurs. If
you do not use adjustment factors under
this section, your engines must meet
emission standards for all testing,
without regard to regeneration.
(2) If your engines use aftertreatment
technology with extremely infrequent
regeneration and you are unable to
apply the provisions of this section, you
may ask us to approve an alternate
methodology to account for regeneration
events.
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mode extend the sampling period for
that mode until the regeneration is
completed.
(b) Calculating average adjustment
factors. Calculate the average
adjustment factor (EFA) based on the
following equation:
EFA = (F)(EFH) + (1¥F)(EFL)
dwashington3 on PROD1PC69 with RULES
Where:
F = the frequency of the regeneration event
during normal in-use operation,
expressed in terms of the fraction of
equivalent tests during which the
regeneration occurs. You may determine
F from in-use operating data or running
replicate tests. For example, if you
observe that the regeneration occurs 125
times during 1000 MW-hrs of operation,
and your engine typically accumulates 1
MW-hr per test, F would be (125) ÷
(1000) ÷ (1) = 0.125.
EFH = Measured emissions from a test
segment in which the regeneration
occurs.
EFL = Measured emissions from a test
segment in which the regeneration does
not occur.
(c) Applying adjustment factors.
Apply adjustment factors based on
whether regeneration occurs during the
test run. You must be able to identify
regeneration in a way that is readily
apparent during all testing.
(1) If regeneration does not occur
during a test segment, add an upward
adjustment factor to the measured
emission rate. Determine the upward
adjustment factor (UAF) using the
following equation:
UAF = EFA¥EFL
(2) If regeneration occurs or starts to
occur during a test segment, subtract a
downward adjustment factor from the
measured emission rate. Determine the
downward adjustment factor (DAF)
using the following equation:
DAF = EFH¥EFA
(d) Sample calculation. If EFL is 0.10
g/kW-hr, EFH is 0.50 g/kW-hr, and F is
0.1 (the regeneration occurs once for
each ten tests), then:
EFA = (0.1)(0.5 g/kW-hr) + (1.0¥0.1)(0.1
g/kW-hr) = 0.14 g/kW-hr.
UAF = 0.14 g/kW-hr¥0.10 g/kW-hr =
0.04 g/kW-hr.
DAF = 0.50 g/kW-hr¥0.14 g/kW-hr =
0.36 g/kW-hr.
(e) Ramped-modal testing. Develop a
single sets of adjustment factors for the
entire test. If a regeneration has started
but has not been completed when you
reach the end of a test, use good
engineering judgment to reduce your
downward adjustments to be
proportional to the emission impact that
occurred in the test.
(f) Discrete-mode testing. Develop
separate adjustment factors for each test
mode. If a regeneration has started but
has not been completed when you reach
the end of the sampling time for a test
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Subpart G—Special Compliance
Provisions
§ 1042.601 General compliance provisions
for marine engines and vessels.
Engine and vessel manufacturers, as
well as owners, operators, and
rebuilders of engines and vessels subject
to the requirements of this part, and all
other persons, must observe the
provisions of this part, the requirements
and prohibitions in 40 CFR part 1068,
and the provisions of the Clean Air Act.
The provisions of 40 CFR part 1068
apply for compression-ignition marine
engines as specified in that part, subject
to the following provisions:
(a) The following prohibitions apply
with respect to recreational marine
engines and recreational vessels:
(1) Installing a recreational marine
engine in a vessel that is not a
recreational vessel is a violation of 40
CFR 1068.101(a)(1).
(2) For a vessel with an engine that is
certified and labeled as a recreational
marine engine, using it in a manner
inconsistent with its intended use as a
recreational vessel violates 40 CFR
1068.101(a)(1), except as allowed by this
chapter.
(b) Subpart I of this part describes
how the prohibitions of 40 CFR
1068.101(a)(1) apply for remanufactured
engines. The provisions of 40 CFR
1068.105 do not allow the installation of
a new remanufactured engine in a vessel
that is defined as a ‘‘new vessel’’ unless
the remanufactured engine is subject to
the same standards as the standards
applicable to freshly manufactured
engines of the required model year.
(c) The provisions of 40 CFR 1068.120
apply when rebuilding marine engines,
except as specified in subpart I of this
part. The following additional
requirements also apply when
rebuilding marine engines equipped
with exhaust aftertreatment:
(1) Follow all instructions from the
engine manufacturer and aftertreatment
manufacturer for checking, repairing,
and replacing aftertreatment
components. For example, you must
replace the catalyst if the catalyst
assembly is stamped with a build date
more than ten years ago and the
manufacturer’s instructions state that
catalysts over ten years old must be
replaced when the engine is rebuilt.
(2) Measure pressure drop across the
catalyst assembly to ensure that it is
neither higher nor lower than the
manufacturer’s specifications and repair
or replace exhaust-system components
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25267
as needed to bring the pressure drop
within the manufacturer’s
specifications.
(3) For engines equipped with exhaust
sensors, verify that sensor outputs are
within the manufacturer’s
recommended range and repair or
replace any malfunctioning components
(sensors, catalysts, or other
components).
(d) The provisions of § 1042.635 for
the national security exemption apply
instead of 40 CFR 1068.225.
(e) For replacement engines, apply the
provisions of 40 CFR 1068.240 as
described in § 1042.615.
(f) For the purpose of meeting the
defect-reporting requirements in 40 CFR
1068.501, if you manufacture other
nonroad engines that are substantially
similar to your marine engines, you may
consider defects using combined marine
and non-marine families.
(g) For a marine engine labeled as
requiring the use of ultra low-sulfur
diesel fuel, is a violation of 40 CFR
1068.101(b)(1) to operate it with highersulfur fuel. It is also a violation of 40
CFR 1068.101(b)(1) if an engine installer
or vessel manufacturer fails to follow
the engine manufacturer’s emissionrelated installation instructions when
installing a certified engine in a marine
vessel.
§ 1042.605 Dressing engines already
certified to other standards for nonroad or
heavy-duty highway engines for marine
use.
(a) General provisions. If you are an
engine manufacturer (including
someone who marinizes a land-based
engine), this section allows you to
introduce new marine engines into U.S.
commerce if they are already certified to
the requirements that apply to
compression-ignition engines under 40
CFR parts 85 and 86 or 40 CFR part 89,
92, 1033, or 1039 for the appropriate
model year. If you comply with all the
provisions of this section, we consider
the certificate issued under 40 CFR part
86, 89, 92, 1033, or 1039 for each engine
to also be a valid certificate of
conformity under this part 1042 for its
model year, without a separate
application for certification under the
requirements of this part 1042.
(b) Vessel-manufacturer provisions. If
you are not an engine manufacturer, you
may install an engine certified for the
appropriate model year under 40 CFR
part 86, 89, 92, 1033, or 1039 in a
marine vessel as long as you do not
make any of the changes described in
paragraph (d)(3) of this section and you
meet the requirements of paragraph (e)
of this section. If you modify the nonmarine engine in any of the ways
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described in paragraph (d)(3) of this
section, we will consider you a
manufacturer of a new marine engine.
Such engine modifications prevent you
from using the provisions of this
section.
(c) Liability. Engines for which you
meet the requirements of this section are
exempt from all the requirements and
prohibitions of this part, except for
those specified in this section. Engines
exempted under this section must meet
all the applicable requirements from 40
CFR parts 85 and 86 or 40 CFR part 89,
92, 1033, or 1039. This paragraph (c)
applies to engine manufacturers, vessel
manufacturers that use such an engine,
and all other persons as if the engine
were used in its originally intended
application. The prohibited acts of 40
CFR 1068.101(a)(1) apply to these new
engines and vessels; however, we
consider the certificate issued under 40
CFR part 86, 89, 92, 1033, or 1039 for
each engine to also be a valid certificate
of conformity under this part 1042 for
its model year. If we make a
determination that these engines do not
conform to the regulations during their
useful life, we may require you to recall
them under 40 CFR part 85, 89, 92, or
1068.
(d) Specific criteria and requirements.
If you are an engine manufacturer and
meet all the following criteria and
requirements regarding your new
marine engine, the engine is eligible for
an exemption under this section:
(1) You must produce it by marinizing
an engine covered by a valid certificate
of conformity from one of the following
programs:
(i) Heavy-duty highway engines (40
CFR part 86).
(ii) Land-based compression-ignition
nonroad engines (40 CFR part 89 or
1039).
(iii) Locomotives (40 CFR part 92 or
1033). To be eligible for dressing under
this section, the engine must be from a
locomotive certified to standards that
are at least as stringent as either the
standards applicable to new marine
engines or freshly manufactured
locomotives in the model year that the
engine is being dressed.
(2) The engine must have the label
required under 40 CFR part 86, 89, 92,
1033, or 1039.
(3) You must not make any changes to
the certified engine that could
reasonably be expected to increase its
emissions. For example, if you make
any of the following changes to one of
these engines, you do not qualify for the
engine dressing exemption:
(i) Change any fuel system parameters
from the certified configuration, or
change, remove, or fail to properly
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install any other component, element of
design, or calibration specified in the
engine manufacturer’s application for
certification. This includes
aftertreatment devices and all related
components.
(ii) Replacing an original
turbocharger, except that small-volume
engine manufacturers may replace an
original turbocharger on a recreational
engine with one that matches the
performance of the original
turbocharger.
(iii) Modify or design the marine
engine cooling or aftercooling system so
that temperatures or heat rejection rates
are outside the original engine
manufacturer’s specified ranges.
(4) You must show that fewer than 10
percent of the engine family’s total sales
in the United States are used in marine
applications. This includes engines
used in any application, without regard
to which company manufactures the
vessel or equipment. Show this as
follows:
(i) If you are the original manufacturer
of the engine, base this showing on your
sales information.
(ii) In all other cases, you must
confirm this based on your best estimate
of the original manufacturer’s sales
information.
(e) Labeling and documentation. If
you are an engine manufacturer or
vessel manufacturer using this
exemption, you must do all of the
following:
(1) Make sure the original engine label
will remain clearly visible after
installation in the vessel.
(2) Add a permanent supplemental
label to the engine in a position where
it will remain clearly visible after
installation in the vessel. In your engine
label, do the following:
(i) Include the heading: ‘‘Marine
Engine Emission Control Information’’.
(ii) Include your full corporate name
and trademark.
(iii) State: ‘‘This engine was
marinized without affecting its emission
controls.’’.
(iv) State the date you finished
marinizing the engine (month and year).
(3) Send the Designated Compliance
Officer a signed letter by the end of each
calendar year (or less often if we tell
you) with all the following information:
(i) Identify your full corporate name,
address, and telephone number.
(ii) List the engine models for which
you expect to use this exemption in the
coming year and describe your basis for
meeting the sales restrictions of
paragraph (d)(4) of this section.
(iii) State: ‘‘We prepare each listed
engine model for marine application
without making any changes that could
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increase its certified emission levels, as
described in 40 CFR 1042.605.’’.
(f) Failure to comply. If your engines
do not meet the criteria listed in
paragraph (d) of this section, they will
be subject to the standards,
requirements, and prohibitions of this
part 1042 and the certificate issued
under 40 CFR part(s) 86, 89, 92, 1033,
or 1039 will not be deemed to also be
a certificate issued under this part 1042.
Introducing these engines into U.S.
commerce as marine engines without a
valid exemption or certificate of
conformity under this part violates the
prohibitions in 40 CFR 1068.101(a)(1).
(g) Data submission. (1) If you are
both the original manufacturer and
marinizer of an exempted engine, you
must send us emission test data on the
appropriate marine duty cycles. You can
include the data in your application for
certification or in the letter described in
paragraph (e)(3) of this section.
(2) If you are the original
manufacturer of an exempted engine
that is marinized by a post-manufacture
marinizer, you may be required to send
us emission test data on the appropriate
marine duty cycles. If such data are
requested you will be allowed a
reasonable amount of time to collect the
data.
(h) Participation in averaging,
banking and trading. Engines adapted
for marine use under this section may
not generate or use emission credits
under this part 1042. These engines may
generate credits under the ABT
provisions in 40 CFR part(s) 86, 89, 92,
1033, or 1039, as applicable. These
engines must use emission credits under
40 CFR part(s) 86, 89, 92, 1033, or 1039
as applicable if they are certified to an
FEL that exceeds an emission standard.
(i) Operator requirements. The
requirements specified for vessel
manufacturers, owners, and operators in
this subpart (including requirements in
40 CFR part 1068) apply to these
engines whether they are certified under
this part 1042 or another part as allowed
by this section.
§ 1042.610 Certifying auxiliary marine
engines to land-based standards.
This section applies to auxiliary
marine engines that are identical to
certified land-based engines. See
§ 1042.605 for provisions that apply to
propulsion marine engines or auxiliary
marine engines that are modified for
marine applications.
(a) General provisions. If you are an
engine manufacturer, this section allows
you to introduce new marine engines
into U.S. commerce if they are already
certified to the requirements that apply
to compression-ignition engines under
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40 CFR part 89 or 1039 for the
appropriate model year. If you comply
with all the provisions of this section,
we consider the certificate issued under
40 CFR part 89 or 1039 for each engine
to also be a valid certificate of
conformity under this part 1042 for its
model year, without a separate
application for certification under the
requirements of this part 1042.
(b) Vessel-manufacturer provisions. If
you are not an engine manufacturer, you
may install an engine certified for landbased applications in a marine vessel as
long as you meet all the qualifying
criteria and requirements specified in
paragraphs (d) and (e) of this section. If
you modify the non-marine engine, we
will consider you a manufacturer of a
new marine engine. Such engine
modifications prevent you from using
the provisions of this section.
(c) Liability. Engines for which you
meet the requirements of this section are
exempt from all the requirements and
prohibitions of this part, except for
those specified in this section. Engines
exempted under this section must meet
all the applicable requirements from 40
CFR part 89 or 1039. This paragraph (c)
applies to engine manufacturers, vessel
manufacturers that use such an engine,
and all other persons as if the engine
were used in its originally intended
application. The prohibited acts of 40
CFR 1068.101(a)(1) apply to these new
engines and vessels; however, we
consider the certificate issued under 40
CFR part 89 or 1039 for each engine to
also be a valid certificate of conformity
under this part 1042 for its model year.
If we make a determination that these
engines do not conform to the
regulations during their useful life, we
may require you to recall them under 40
CFR part 89 or 1068.
(d) Qualifying criteria. If you are an
engine manufacturer and meet all the
following criteria and requirements
regarding your new marine engine, the
engine is eligible for an exemption
under this section:
(1) The marine engine must be
identical in all material respects to a
land-based engine covered by a valid
certificate of conformity for the
appropriate model year showing that it
meets emission standards for engines of
that power rating under 40 CFR part 89
or 1039.
(2) The engines may not be used as
propulsion marine engines.
(3) You must show that the number of
auxiliary marine engines from the
engine family must be smaller than the
number of land-based engines from the
engine family sold in the United States,
as follows:
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(i) If you are the original manufacturer
of the engine, base this showing on your
sales information.
(ii) In all other cases, you must get the
original manufacturer of the engine to
confirm this based on its sales
information.
(e) Specific requirements. If you are
an engine manufacturer or vessel
manufacturer using this exemption, you
must do all of the following:
(1) Make sure the original engine label
will remain clearly visible after
installation in the vessel. This label or
a supplemental label must identify that
the original certification is valid for
auxiliary marine applications.
(2) Send a signed letter to the
Designated Compliance Officer by the
end of each calendar year (or less often
if we tell you) with all the following
information:
(i) Identify your full corporate name,
address, and telephone number.
(ii) List the engine models you expect
to produce under this exemption in the
coming year and describe your basis for
meeting the sales restrictions of
paragraph (d)(3) of this section.
(iii) State: ‘‘We produce each listed
engine model for marine application
without making any changes that could
increase its certified emission levels, as
described in 40 CFR 1042.610.’’.
(3) If you are the certificate holder,
you must describe in your application
for certification how you plan to
produce engines for both land-based
and auxiliary marine applications,
including projected sales of auxiliary
marine engines to the extent this can be
determined. If the projected marine
sales are substantial, we may ask for the
year-end report of production volumes
to include actual auxiliary marine
engine sales.
(f) Failure to comply. If your engines
do not meet the criteria listed in
paragraph (d) of this section, they will
be subject to the standards,
requirements, and prohibitions of this
part 1042 and the certificate issued
under 40 CFR part 89 or 1039 will not
be deemed to also be a certificate issued
under this part 1042. Introducing these
engines into U.S. commerce as marine
engines without a valid exemption or
certificate of conformity under this part
1042 violates the prohibitions in 40 CFR
1068.101(a)(1).
(g) Participation in averaging, banking
and trading. Engines using this
exemption may not generate or use
emission credits under this part 1042.
These engines may generate credits
under the ABT provisions in 40 CFR
part 89 or 1039, as applicable. These
engines must use emission credits under
40 CFR part 89 or 1039 as applicable if
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25269
they are certified to an FEL that exceeds
an emission standard.
(h) Operator requirements. The
requirements specified for vessel
manufacturers, owners, and operators in
this subpart (including requirements in
40 CFR part 1068) apply to these
engines whether they are certified under
this part 1042 or another part as allowed
by this section.
§ 1042.615 Replacement engine
exemption.
For replacement engines, apply the
provisions of 40 CFR 1068.240 as
described in this section.
(a) This paragraph (a) applies instead
of the provisions of 40 CFR
1068.240(b)(3). The prohibitions in 40
CFR 1068.101(a)(1) do not apply for a
new replacement engine meeting Tier 3
standards if the engine being replaced is
a Tier 3 or earlier engine (this applies
where new engines would otherwise be
subject to Tier 4 or later standards). For
other cases, the prohibitions in 40 CFR
1068.101(a)(1) do not apply to a new
replacement engine if all the following
conditions are met:
(1) You use good engineering
judgment to determine that no engine
certified to the current requirements of
this part is produced by any
manufacturer with the appropriate
physical or performance characteristics
to repower the vessel.
(2) You make a record of your
determination for each replacement
engine with the following information
and keep these records for eight years:
(i) If you determine that no engine
certified to the current requirements of
this part is available with the
appropriate performance characteristics,
explain why certified engines produced
by you and other manufacturers cannot
be used as a replacement because they
are not similar to the engine being
replaced in terms of power or speed.
(ii) You may determine that all
engines certified to the current
requirements of this part that have
appropriate performance characteristics
are not available because they do not
have the appropriate physical
characteristics. If this is the case,
explain why these certified engines
produced by you and other
manufacturers cannot be used as a
replacement because their weight or
dimensions are substantially different
than those of the engine being replaced,
or because they will not fit within the
vessel’s engine compartment or engine
room.
(iii) In evaluating appropriate
physical or performance characteristics,
you may account for compatibility with
vessel components you would not
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otherwise replace when installing a new
engine, including transmissions or
reduction gears, drive shafts or propeller
shafts, propellers, cooling systems,
operator controls, or electrical systems
for generators or indirect-drive
configurations. If you make your
determination on this basis, you must
identify the vessel components that are
incompatible with engines certified to
current standards and explain how they
are incompatible and why it would be
unreasonable to replace them.
(iv) In evaluating appropriate physical
or performance characteristics, you may
account for compatibility in a set of two
or more propulsion engines on a vessel
where only one of the engines needs
replacement, but only if each engine not
needing replacement has operated for
less than 75 percent of its applicable
useful life in hours or years (see
§ 1042.101). If any engine not otherwise
needing replacement exceeds this 75
percent threshold, your determination
must consider replacement of all the
propulsion engines.
(v) In addition to the determination
specified in paragraph (a)(1) of this
section, you must make a separate
determination for your own product line
addressing every tier of emission
standards that is more stringent than the
emission standards for the engine being
replaced. For example, if the engine
being replaced was built before the Tier
1 standards started to apply and engines
of that size are currently subject to Tier
3 standards, you must consider whether
any Tier 1 or Tier 2 engines that you
produce have the appropriate physical
and performance characteristics for
replacing the old engine; if you can
produce a Tier 2 engine with the
appropriate physical and performance
characteristics, you must use it as the
replacement engine.
(3) You must notify us within 30 days
after you ship each replacement engine
under this section. Your notification
must include all the following things
and be signed by an authorized
representative of your company:
(i) A copy of your records describing
how you made the determination
described in paragraph (a)(2) of this
section for this particular engine.
(ii) The total number of replacement
engines you have shipped in the
applicable calendar year, from all your
marine engine models.
(iii) The following statement:
I certify that the statements and
information in the enclosed document
are true, accurate, and complete to the
best of my knowledge. I am aware that
there are significant civil and criminal
penalties for submitting false statements
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and information, or omitting required
statements and information.
(4) We may reduce the reporting and
recordkeeping requirements in this
section.
(b) Modifying a vessel to significantly
increase its value within six months
after installing a replacement engine
produced under this section is a
violation of 40 CFR 1068.101(a)(1).
(c) We may void an exemption for an
engine if we determine that any of the
conditions described in paragraph (a) of
this section are not met.
§ 1042.620 Engines used solely for
competition.
The provisions of this section apply
for new engines and vessels built on or
after January 1, 2009.
(a) We may grant you an exemption
from the standards and requirements of
this part for a new engine on the
grounds that it is to be used solely for
competition. The requirements of this
part, other than those in this section, do
not apply to engines that we exempt for
use solely for competition. The
prohibitions in § 1068.101(a)(1) do not
apply to engines exempted under this
section.
(b) We will exempt engines that we
determine will be used solely for
competition. The basis of our
determination is described in
paragraphs (c) and (d) of this section.
Exemptions granted under this section
are good for only one model year and
you must request renewal for each
subsequent model year. We will not
approve your renewal request if we
determine the engine will not be used
solely for competition.
(c) Engines meeting all the following
criteria are considered to be used solely
for competition:
(1) Neither the engine nor any vessels
containing the engine may be displayed
for sale in any public dealership or
otherwise offered for sale to the general
public.
(2) Sale of the vessel in which the
engine is installed must be limited to
professional racing teams, professional
racers, or other qualified racers. Keep
records documenting this, such as a
letter requesting an exempted engine.
(3) The engine and the vessel in
which it is installed must have
performance characteristics that are
substantially superior to noncompetitive
models.
(4) The engines are intended for use
only as specified in paragraph (e) of this
section.
(d) You may ask us to approve an
exemption for engines not meeting the
applicable criteria listed in paragraph
(c) of this section as long as you have
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clear and convincing evidence that the
engines will be used solely for
competition.
(e) Engines will not be considered to
be used solely for competition if they
are ever used for any recreational or
other noncompetitive purpose. This
means that their use must be limited to
competition events sanctioned by the
U.S. Coast Guard or another public
organization with authorizing permits
for participating competitors. Operation
for such engines may include only
racing events or trials to qualify for
racing events. Authorized attempts to
set speed records (and the associated
official trials) are also considered racing
events. Any use of exempt engines in
recreational events, such as poker runs
and lobsterboat races, is a violation of
40 CFR 1068.101(b)(4).
(f) You must permanently label
engines exempted under this section to
clearly indicate that they are to be used
only for competition. Failure to properly
label an engine will void the exemption
for that engine.
(g) If we request it, you must provide
us any information we need to
determine whether the engines or
vessels are used solely for competition.
This would include documentation
regarding the number of engines and the
ultimate purchaser of each engine. Keep
these records for five years.
§ 1042.625 Special provisions for engines
used in emergency applications.
(a) Except as specified in paragraph
(d) of this section, the prohibitions in
§ 1068.101(a)(1) do not apply to a new
engine that is subject to Tier 4 standards
if the following conditions are met:
(1) The engine is intended for
installation in one of the following
vessels or applications:
(i) A lifeboat approved by the U.S.
Coast Guard under approval series
160.135 (see for example 46 CFR
199.201(a)(1)), as long as such a vessel
is not also used as a launch or tender.
(ii) A rescue boat approved by the
U.S. Coast Guard under approval series
160.156 (see for example 46 CFR
199.202(a)).
(iii) Generator sets or other auxiliary
equipment that qualify as final
emergency power sources under 46 CFR
part 112.
(2) The engine meets the Tier 3
emission standards specified in
§ 1042.101 as specified in 40 CFR
1068.265.
(3) The engine is used only for its
intended purpose, as specified on the
emission control information label.
(b) Except as specified in paragraph
(d) of this section, the prohibitions in
§ 1068.101(a)(1) do not apply to a new
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engine that is subject to Tier 3 standards
according to the following provisions:
(1) The engine must be intended for
installation in a lifeboat or a rescue boat
as specified in paragraph (a)(1)(i) or (ii)
of this section.
(2) This exemption is available from
the initial effective date for the Tier 3
standards until the engine model (or one
of comparable size, weight, and
performance) has been certified as
complying with the Tier 3 standards
and Coast Guard requirements.
(3) The engine must meet the Tier 2
emission standards specified in
Appendix I of this part as specified in
40 CFR 1068.265.
(c) If you introduce an engine into
U.S. commerce under this section, you
must meet the labeling requirements in
§ 1042.135, but add one of the following
statements instead of the compliance
statement in § 1042.135(c)(10):
(1) For lifeboats and rescue boats, add
the following statement:
THIS ENGINE DOES NOT COMPLY
WITH CURRENT U.S. EPA EMISSION
STANDARDS UNDER 40 CFR 1042.625
AND IS FOR USE SOLELY IN
LIFEBOATS OR RESCUE BOATS
(COAST GUARD APPROVAL SERIES
160.135 OR 160.156). INSTALLATION
OR USE OF THIS ENGINE IN ANY
OTHER APPLICATION MAY BE A
VIOLATION OF FEDERAL LAW
SUBJECT TO CIVIL PENALTY.
(2) For engines serving as final
emergency power sources, add the
following statement:
THIS ENGINE DOES NOT COMPLY
WITH CURRENT U.S. EPA EMISSION
STANDARDS UNDER 40 CFR 1042.625
AND IS FOR USE SOLELY IN
EMERGENCY EQUIPMENT
REGULATED BY 46 CFR 112.
INSTALLATION OR USE OF THIS
ENGINE IN ANY OTHER
APPLICATION MAY BE A VIOLATION
OF FEDERAL LAW SUBJECT TO CIVIL
PENALTY.
(d) Introducing into commerce a
vessel containing an engine exempted
under this section violates the
prohibitions in 40 CFR 1068.101(a)(1)
where the vessel is not covered by
paragraph (a) or (b) of this section,
unless it is exempt under a different
provision. Similarly, using such an
engine or vessel as something other than
a lifeboat, rescue boat, or emergency
engine as specified in paragraph (a)(1) of
this section violates the prohibitions in
40 CFR 1068.101(a)(1), unless it is
exempt under a different provision.
§ 1042.630
Personal-use exemption.
This section applies to individuals
who manufacture vessels for personal
use. If you and your vessel meet all the
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conditions of this section, the vessel and
its engine are considered to be exempt
from the standards and requirements of
this part that apply to new engines and
new vessels. The prohibitions in
§ 1068.101(a)(1) do not apply to engines
exempted under this section. For
example, you may install an engine that
was not certified as a marine engine.
(a) The vessel may not be
manufactured from a previously
certified vessel, nor may it be
manufactured from a partially complete
vessel that is equivalent to a certified
vessel. The vessel must be
manufactured primarily from
unassembled components, but may
incorporate some preassembled
components. For example, fully
preassembled steering assemblies may
be used. You may also power the vessel
with an engine that was previously used
in a highway or land-based nonroad
application.
(b) The vessel may not be sold within
five years after the date of final
assembly.
(c) No individual may manufacture
more than one vessel in any ten-year
period under this exemption.
(d) You may not use the vessel in any
revenue-generating service or for any
other commercial purpose, except that
you may use a vessel exempt under this
section for commercial fishing that you
personally do.
(e) This exemption may not be used
to circumvent the requirements of this
part or the requirements of the Clean Air
Act. For example, this exemption would
not cover a case in which a person sells
an almost completely assembled vessel
to another person, who would then
complete the assembly. This would be
considered equivalent to the sale of the
complete new vessel. This section also
does not allow engine manufacturers to
produce new engines that are exempt
from emission standards and it does not
provide an exemption from the
prohibition against tampering with
certified engines.
(f) The vessel must be a vessel that is
not classed or subject to Coast Guard
inspections or surveys.
§ 1042.635
National security exemption.
The standards and requirements of
this part and prohibitions in
§ 1068.101(a)(1) do not apply to engines
exempted under this section.
(a) You are eligible for the exemption
for national security only if you are a
manufacturer.
(b) Your engine is exempt without a
request if it will be used or owned by
an agency of the federal government
responsible for national defense, where
the vessel has armor, permanently
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25271
attached weaponry, specialized
electronic warfare systems, unique
stealth performance requirements, and/
or unique combat maneuverability
requirements.
(c) You may request a national
security exemption for engines not
meeting the conditions of paragraph (b)
of this section, as long as your request
is endorsed by an agency of the federal
government responsible for national
defense. In your request, explain why
you need the exemption.
(d) Add a legible label, written in
English, to all engines exempted under
this section. The label must be
permanently secured to a readily visible
part of the engine needed for normal
operation and not normally requiring
replacement, such as the engine block.
This label must include at least the
following items:
(1) The label heading ‘‘EMISSION
CONTROL INFORMATION’’.
(2) Your corporate name and
trademark.
(3) Engine displacement, family
identification, and model year of the
engine (as applicable), or whom to
contact for further information.
(4) The statement ‘‘THIS ENGINE
HAS AN EXEMPTION FOR NATIONAL
SECURITY UNDER 40 CFR 1042.635.’’.
§ 1042.640
engines.
Special provisions for branded
The following provisions apply if you
identify the name and trademark of
another company instead of your own
on your emission control information
label, as provided by § 1042.135(c)(2):
(a) You must have a contractual
agreement with the other company that
obligates that company to take the
following steps:
(1) Meet the emission warranty
requirements that apply under
§ 1042.120. This may involve a separate
agreement involving reimbursement of
warranty-related expenses.
(2) Report all warranty-related
information to the certificate holder.
(b) In your application for
certification, identify the company
whose trademark you will use.
(c) You remain responsible for
meeting all the requirements of this
chapter, including warranty and defectreporting provisions.
§ 1042.650
Migratory vessels.
The provisions of this section address
concerns for vessel owners related to
extended use of vessels with Tier 4
engines outside the United States where
ultra low-sulfur diesel fuel is not
available.
(a) Temporary exemption. A vessel
owner may ask us for a temporary
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exemption from the tampering
prohibition in 40 CFR 1068.101(b)(1) for
a vessel if it will operate only in areas
outside the United States where ULSD
is not available. In your request,
describe where the vessel will operate,
how long it will operate there, why
ULSD will be unavailable, and how you
will modify the engine, including its
emission controls. If we approve your
request, you may modify the engine, but
only as needed to disable or remove the
emission controls needed for meeting
the Tier 4 standards. You must return
the engine to its original certified
configuration before the vessel returns
to the United States to avoid violating
the tampering prohibition in 40 CFR
1068.101(b)(1). We may set additional
conditions to prevent circumvention of
the provisions of this part.
(b) SOLAS exemption. We may
approve a permanent exemption from
the prohibitions in 40 CFR
1068.101(a)(1) for an engine that is
subject to Tier 4 standards as described
in this paragraph (b).
(1) Vessel owners may ask for a
permanent exemption from the Tier 4
standards for an engine that will be
installed on vessels that will operate for
extended periods outside the United
States, provided they demonstrate all of
the following are true:
(i) Prior to introduction into service,
the vessel will comply with applicable
certification requirements for
international safety pursuant to the U.S.
Coast Guard and the International
Convention for the Protection of Life at
Sea (SOLAS). The vessel owner must
maintain compliance with these
requirements for the life of the
exempted engine.
(ii) The vessel will be used in areas
outside of the United States where
ULSD will not be available.
(iii) The mix of vessels with engines
certified to Tier 3 or earlier standards in
the owner’s current fleet and the
owner’s current business operation of
those vessels makes the exemption
necessary. Note that because of the large
fraction of pre-Tier 4 engines in the fleet
prior to 2021, a request for a Tier 4
exemption prior to that year must
clearly demonstrate that unusual
circumstances apply.
(2) An engine exempted under this
paragraph (b) must meet the Tier 3
emission standards described in
§ 1402.101, subject to the procedural
requirements of 40 CFR 1068.265.
(3) If you introduce an engine into
U.S. commerce under this section, you
must meet the labeling requirements in
§ 1042.135, but add the following
statement instead of the compliance
statement in § 1042.135(c)(10):
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THIS ENGINE DOES NOT COMPLY
WITH CURRENT U.S. EPA EMISSION
STANDARDS UNDER 40 CFR 1042.650
AND IS FOR USE SOLELY IN SOLAS
VESSELS. INSTALLATION OR USE OF
THIS ENGINE IN ANY OTHER
APPLICATION MAY BE A VIOLATION
OF FEDERAL LAW SUBJECT TO CIVIL
PENALTY.
(4) Operating a vessel containing an
engine exempted under this paragraph
(b) violates the prohibitions in 40 CFR
1068.101(a)(1) if the vessel in not in full
compliance with applicable
requirements for international safety
specified in paragraph (b)(1)(i) of this
section.
(c) Vessels less than 500 gross tons. In
unusual circumstances for vessels less
than 500 gross tons, we may approve a
vessel owner’s request for a permanent
exemption from the prohibitions in 40
CFR 1068.101(a)(1) for an engine that is
subject to Tier 4 standards that will
operate for extended periods outside the
United States without it being in
compliance with applicable certification
requirements for international safety.
We may set appropriate additional
conditions on such exemptions, and
may void the exemption if those
conditions are not met.
§ 1042.660 Requirements for vessel
manufacturers, owners, and operators.
(a) The provisions of 40 CFR part 94,
subpart K, apply to manufacturers,
owners, and operators of marine vessels
that contain Category 3 engines subject
to the provisions of 40 CFR part 94,
subpart A.
(b) For vessels equipped with
emission controls requiring the use of
specific fuels, lubricants, or other fluids,
owners and operators must comply with
the manufacturer/remanufacturer’s
specifications for such fluids when
operating the vessels. Failure to comply
with the requirements of this paragraph
is a violation of 40 CFR 1068.101(b)(1).
(c) For vessels equipped with SCR
systems requiring the use of urea or
other reductants, owners and operators
must report to us within 30 days any
operation of such vessels without the
appropriate reductant. Failure to
comply with the requirements of this
paragraph is a violation of 40 CFR
1068.101(a)(2).
Subpart H—Averaging, Banking, and
Trading for Certification
§ 1042.701
General provisions.
(a) You may average, bank, and trade
(ABT) emission credits for purposes of
certification as described in this subpart
to show compliance with the standards
of this part. Participation in this
program is voluntary.
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(b) The definitions of subpart J of this
part apply to this subpart. The following
definitions also apply:
(1) Actual emission credits means
emission credits you have generated
that we have verified by reviewing your
final report.
(2) Applicable emission standard
means an emission standard that is
specified in subpart B of this part. Note
that for other subparts, ‘‘applicable
emission standard’’ is defined to also
include FELs.
(3) Averaging set means a set of
engines in which emission credits may
be exchanged only with other engines in
the same averaging set.
(4) Broker means any entity that
facilitates a trade of emission credits
between a buyer and seller.
(5) Buyer means the entity that
receives emission credits as a result of
a trade.
(6) Reserved emission credits means
emission credits you have generated
that we have not yet verified by
reviewing your final report.
(7) Seller means the entity that
provides emission credits during a
trade.
(8) Standard means the emission
standard that applies under subpart B of
this part for engines not participating in
the ABT program of this subpart.
(9) Trade means to exchange emission
credits, either as a buyer or seller.
(c) Emission credits may be
exchanged only within an averaging set.
Except as specified in paragraph (d) of
this section, the following criteria define
the applicable averaging sets:
(1) Recreational engines.
(2) Commercial Category 1 engines.
(3) Category 2 engines.
(d) Emission credits generated by
commercial Category 1 engine families
may be used for compliance by Category
2 engine families. Such credits must be
discounted by 25 percent.
(e) You may not use emission credits
generated under this subpart to offset
any emissions that exceed an FEL or
standard. This applies for all testing,
including certification testing, in-use
testing, selective enforcement audits,
and other production-line testing.
However, if emissions from an engine
exceed an FEL or standard (for example,
during a selective enforcement audit),
you may use emission credits to
recertify the engine family with a higher
FEL that applies only to future
production.
(f) Engine families that use emission
credits for one or more pollutants may
not generate positive emission credits
for another pollutant.
(g) Emission credits may be used in
the model year they are generated or in
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future model years. Emission credits
may not be used for past model years.
(h) You may increase or decrease an
FEL during the model year by amending
your application for certification under
§ 1042.225.
(i) You may use NOX+HC credits to
show compliance with a NOX emission
standard or use NOX credits to show
compliance with a NOX+HC emission
standard.
§ 1042.705 Generating and calculating
emission credits.
The provisions of this section apply
separately for calculating emission
credits for NOX, NOX+HC, or PM.
(a) For each participating family,
calculate positive or negative emission
credits relative to the otherwise
applicable emission standard. Calculate
positive emission credits for a family
that has an FEL below the standard.
Calculate negative emission credits for a
family that has an FEL above the
standard. Sum your positive and
negative credits for the model year
before rounding. Round calculated
emission credits to the nearest kilogram
(kg), using consistent units throughout
the following equation:
Emission credits (kg) = (Std ¥ FEL) ×
(Volume) × (Power) × (LF) × (UL) ×
(10¥3)
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Where:
Std = The emission standard, in g/kW-hr.
FEL = The family emission limit for the
engine family, in g/kW-hr.
Volume = The number of engines eligible to
participate in the averaging, banking,
and trading program within the given
engine family during the model year, as
described in paragraph (c) of this section.
Power = The average value of maximum
engine power of all the engine
configurations within an engine family,
calculated on a production-weighted
basis, in kilowatts.
LF = Load factor. Use 0.69 for propulsion
marine engines and 0.51 for auxiliary
marine engines. We may specify a
different load factor if we approve the
use of special test procedures for an
engine family under 40 CFR
1065.10(c)(2), consistent with good
engineering judgment.
UL = The useful life for the given engine
family, in hours.
(b) [Reserved]
(c) In your application for
certification, base your showing of
compliance on projected production
volumes for engines whose point of first
retail sale is in the United States. As
described in § 1042.730, compliance
with the requirements of this subpart is
determined at the end of the model year
based on actual production volumes for
engines whose point of first retail sale
is in the United States. Do not include
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any of the following engines to calculate
emission credits:
(1) Engines permanently exempted
under subpart G of this part or under 40
CFR part 1068.
(2) Exported engines.
(3) Engines not subject to the
requirements of this part, such as those
excluded under § 1042.5.
(4) [Reserved]
(5) Any other engines, where we
indicate elsewhere in this part 1042 that
they are not to be included in the
calculations of this subpart.
§ 1042.710
Averaging emission credits.
(a) Averaging is the exchange of
emission credits among your engine
families.
(b) You may certify one or more
engine families to an FEL above the
emission standard, subject to the FEL
caps and other provisions in subpart B
of this part, if you show in your
application for certification that your
projected balance of all emission-credit
transactions in that model year is greater
than or equal to zero.
(c) If you certify an engine family to
an FEL that exceeds the otherwise
applicable emission standard, you must
obtain enough emission credits to offset
the engine family’s deficit by the due
date for the final report required in
§ 1042.730. The emission credits used to
address the deficit may come from your
other engine families that generate
emission credits in the same model
year, from emission credits you have
banked, or from emission credits you
obtain through trading.
§ 1042.715
Banking emission credits.
(a) Banking is the retention of
emission credits by the manufacturer
generating the emission credits for use
in averaging or trading in future model
years.
(b) You may use banked emission
credits from the previous model year for
averaging or trading before we verify
them, but we may revoke these emission
credits if we are unable to verify them
after reviewing your reports or auditing
your records.
(c) Reserved credits become actual
emission credits only when we verify
them in reviewing your final report.
§ 1042.720
Trading emission credits.
(a) Trading is the exchange of
emission credits between
manufacturers. You may use traded
emission credits for averaging, banking,
or further trading transactions.
(b) You may trade actual emission
credits as described in this subpart. You
may also trade reserved emission
credits, but we may revoke these
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25273
emission credits based on our review of
your records or reports or those of the
company with which you traded
emission credits. You may trade banked
credits to any certifying manufacturer.
(c) If a negative emission credit
balance results from a transaction, both
the buyer and seller are liable, except in
cases we deem to involve fraud. See
§ 1042.255(e) for cases involving fraud.
We may void the certificates of all
engine families participating in a trade
that results in a manufacturer having a
negative balance of emission credits.
See § 1042.745.
§ 1042.725 Information required for the
application for certification.
(a) You must declare in your
application for certification your intent
to use the provisions of this subpart for
each engine family that will be certified
using the ABT program. You must also
declare the FELs you select for the
engine family for each pollutant for
which you are using the ABT program.
Your FELs must comply with the
specifications of subpart B of this part,
including the FEL caps. FELs must be
expressed to the same number of
decimal places as the emission
standards.
(b) Include the following in your
application for certification:
(1) A statement that, to the best of
your belief, you will not have a negative
balance of emission credits for any
averaging set when all emission credits
are calculated at the end of the year.
(2) Detailed calculations of projected
emission credits (positive or negative)
based on projected production volumes.
§ 1042.730
ABT reports.
(a) If any of your engine families are
certified using the ABT provisions of
this subpart, you must send an end-ofyear report within 90 days after the end
of the model year and a final report
within 270 days after the end of the
model year. We may waive the
requirement to send the end-of-year
report, as long as you send the final
report on time.
(b) Your end-of-year and final reports
must include the following information
for each engine family participating in
the ABT program:
(1) Engine-family designation.
(2) The emission standards that would
otherwise apply to the engine family.
(3) The FEL for each pollutant. If you
changed an FEL during the model year,
identify each FEL you used and
calculate the positive or negative
emission credits under each FEL. Also,
describe how the FEL can be identified
for each engine you produced. For
example, you might keep a list of engine
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identification numbers that correspond
with certain FEL values.
(4) The projected and actual
production volumes for the model year
with a point of first retail sale in the
United States, as described in
§ 1042.705(c). If you changed an FEL
during the model year, identify the
actual production volume associated
with each FEL.
(5) Maximum engine power for each
engine configuration, and the
production-weighted average engine
power for the engine family.
(6) Useful life.
(7) Calculated positive or negative
emission credits for the whole engine
family. Identify any emission credits
that you traded, as described in
paragraph (d)(1) of this section.
(c) Your end-of-year and final reports
must include the following additional
information:
(1) Show that your net balance of
emission credits from all your
participating engine families in each
averaging set in the applicable model
year is not negative.
(2) State whether you will retain any
emission credits for banking.
(3) State that the report’s contents are
accurate.
(d) If you trade emission credits, you
must send us a report within 90 days
after the transaction, as follows:
(1) Sellers must include the following
information in their report:
(i) The corporate names of the buyer
and any brokers.
(ii) A copy of any contracts related to
the trade.
(iii) The engine families that
generated emission credits for the trade,
including the number of emission
credits from each family.
(2) Buyers must include the following
information in their report:
(i) The corporate names of the seller
and any brokers.
(ii) A copy of any contracts related to
the trade.
(iii) How you intend to use the
emission credits, including the number
of emission credits you intend to apply
to each engine family (if known).
(e) Send your reports electronically to
the Designated Compliance Officer
using an approved information format.
If you want to use a different format,
send us a written request with
justification for a waiver.
(f) Correct errors in your end-of-year
report or final report as follows:
(1) You may correct any errors in your
end-of-year report when you prepare the
final report, as long as you send us the
final report by the time it is due.
(2) If you or we determine within 270
days after the end of the model year that
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errors mistakenly decreased your
balance of emission credits, you may
correct the errors and recalculate the
balance of emission credits. You may
not make these corrections for errors
that are determined more than 270 days
after the end of the model year. If you
report a negative balance of emission
credits, we may disallow corrections
under this paragraph (f)(2).
(3) If you or we determine anytime
that errors mistakenly increased your
balance of emission credits, you must
correct the errors and recalculate the
balance of emission credits.
§ 1042.735
Recordkeeping.
(a) You must organize and maintain
your records as described in this
section. We may review your records at
any time.
(b) Keep the records required by this
section for eight years after the due date
for the end-of-year report. You may not
use emission credits on any engines if
you do not keep all the records required
under this section. You must therefore
keep these records to continue to bank
valid credits. Store these records in any
format and on any media, as long as you
can promptly send us organized, written
records in English if we ask for them.
You must keep these records readily
available. We may review them at any
time.
(c) Keep a copy of the reports we
require in § 1042.730.
(d) Keep the following additional
records for each engine you produce
that generates or uses emission credits
under the ABT program:
(1) Engine family designation.
(2) Engine identification number. You
may identify these numbers as a range.
(3) FEL and useful life. If you change
the FEL after the start of production,
identify the date that you started using
the new FEL and give the engine
identification number for the first
engine covered by the new FEL.
(4) Maximum engine power.
(5) Purchaser and destination.
(e) We may require you to keep
additional records or to send us relevant
information not required by this section,
as allowed under the Clean Air Act.
§ 1042.745
Noncompliance.
(a) For each engine family
participating in the ABT program, the
certificate of conformity is conditional
upon full compliance with the
provisions of this subpart during and
after the model year. You are
responsible to establish to our
satisfaction that you fully comply with
applicable requirements. We may void
the certificate of conformity for an
engine family if you fail to comply with
any provisions of this subpart.
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(b) You may certify your engine
family to an FEL above an emission
standard based on a projection that you
will have enough emission credits to
offset the deficit for the engine family.
However, we may void the certificate of
conformity if you cannot show in your
final report that you have enough actual
emission credits to offset a deficit for
any pollutant in an engine family.
(c) We may void the certificate of
conformity for an engine family if you
fail to keep records, send reports, or give
us information we request.
(d) You may ask for a hearing if we
void your certificate under this section
(see § 1042.920).
Subpart I—Special Provisions for
Remanufactured Marine Engines
§ 1042.801
General provisions.
This section describes how the
provisions of this part 1042 apply for
certain remanufactured marine engines.
(a) The requirements of this subpart
apply for remanufactured Tier 2 and
earlier commercial marine engines at or
above 600 kW, excluding those engines
originally manufactured before 1973.
Note that the requirements of this
subpart do not apply for engines below
600 kW, engines installed on
recreational vessels, or Tier 3 and later
engines.
(b) Any person meeting the definition
of ‘‘remanufacturer’’ in § 1042.901 may
apply for a certificate of conformity for
a remanufactured engine family.
(c) The rebuilding requirements of 40
CFR 1068.120 do not apply to
remanufacturing of engines using a
certified remanufacturing system under
this subpart. However, the requirements
of 40 CFR 1068.120 do apply to all other
remanufacturing of engines.
(d) Unless specified otherwise,
engines certified under this subpart are
also subject to the other requirements of
this part.
(e) For remanufactured engines
required to have a valid certificate of
conformity, placing a new marine
engine back into service following
remanufacturing is a violation of 40 CFR
1068.101(a)(1), unless it has a valid
certificate of conformity for its model
year and the required label.
(f) Remanufacturing systems that
require a fuel change or use of a fuel
additive may be certified under this
part. However, they are not considered
to be ‘‘available’’ with respect to
triggering the requirement for an engine
to be covered by a certificate of
conformity under § 1042.815. The
following provisions apply:
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(i) Only fuels and additives registered
under 40 CFR part 79 may be used
under this paragraph.
(ii) You must demonstrate in your
application that the fuel or additive will
actually be used by operators, including
a description of how the vessels and
dispensing tanks will be labeled. We
may require you to provide the labels to
the operators.
(iii) You must also describe analytical
methods that can be used by EPA or
others to verify that fuel meets your
specifications.
(iv) You must provide clear
instructions to the operators specifying
that they may only use the specified
fuel/additive, label their vessels and
fuel dispensing tanks, and keep records
of their use of the fuel/additive in order
for their engine to be covered by your
certificate. Use of the incorrect fuel (or
fuel without the specified additive) or
any other failure to comply with the
requirements of this paragraph is a
violation of 40 CFR 1068.101(b)(1).
(g) Vessels equipped with emission
controls as part of a state or local retrofit
program prior to January 1, 2017 are
exempt from the requirements of this
subpart, as specified in this paragraph
(g).
(1) This exemption only applies for
retrofit programs sponsored by a state
government (or one of its political
subdivisions) for the purpose of
reducing emissions. The exemption
does not apply where the sponsoring
government specifies that inclusion in
the retrofit program is not intended to
provide an exemption from the
requirements of this subpart.
(2) The prohibitions against tampering
and defeat devices in 40 CFR
1068.101(b) and the rebuilding
requirements in 40 CFR 1068.120 apply
for the exempt engines in the same
manner as if they were covered by a
certificate.
(3) Vessel owners must request an
exemption prior to remanufacturing the
engine. Your request must include
documentation that your vessel has
been retrofitted consistent with the
specifications of paragraph (g)(1) of this
section, and a signed statement
declaring that to be true. Except for the
initial request for a specific vessel and
a specific retrofit, you may consider
your request to be approved unless we
notify you otherwise within 30 days of
the date that we receive your request.
§ 1042.810 Requirements for owner/
operators and installers during
remanufacture.
This section describes how the
remanufacturing regulations affect
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owner/operators and installers for
engines subject to this subpart.
(a) See the definition of
‘‘remanufacture’’ in § 1042.901 to
determine if you are remanufacturing
your engine. (Note: Replacing cylinders
one at a time may qualify as
remanufacturing, depending on the
interval between replacement.)
(b) See the definition of ‘‘new marine
engine’’ in § 1042.901 to determine if
remanufacturing your engine makes it
subject to the requirements of this part.
If the engine is considered to be new, it
is subject to the certification
requirements of this subpart, unless it is
exempt under subpart G of this part.
(c) Your engine is not subject to the
standards of this part if we determine
that no certified remanufacturing system
is available for your engine as described
in § 1042.815. For engines that are
remanufactured during multiple events
within a five-year period, you are not
required to use a certified system until
all of your engine’s cylinders have been
replaced after the system became
available. For example, if you
remanufacture your 16-cylinder engine
by replacing four cylinders each January
and a system becomes available for your
engine June 1, 2010, your engine must
be in a certified configuration when you
replace four cylinders in January of
2014. At that point, all 16 cylinders
would have been replaced after June 1,
2010.
(d) You may comply with the
certification requirements of this part
for your remanufactured engine by
either obtaining your own certificate of
conformity as specified in subpart C of
this part or by having a certifying
remanufacturer include your engine
under its certificate of conformity. In
either case, your remanufactured engine
must be covered by a certificate before
it is reintroduced into service.
(e) Contact a certifying
remanufacturer to have your engine
included under its certificate of
conformity. You must comply with the
certificate holder’s emission-related
installation instructions.
§ 1042.815
Demonstrating availability.
(a) A certified remanufacturing system
is considered to be available for a
specific engine only if EPA has certified
the remanufacturing system as being in
compliance with the provisions of this
part and the certificate holder has
demonstrated during certification that
the system meets the criteria of this
paragraph (a). We may issue a certificate
for a remanufacturing system that does
not meet these criteria, but such systems
would not be considered available.
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(1) The engine configuration must be
included in the engine family for the
remanufacturing system.
(2) The total marginal cost of the
remanufacturing system, as calculated
under paragraph (c) of this section, must
be less than $45,000 per ton of PM
reduction.
(3) It must be possible to obtain and
install the remanufacturing system in a
timely manner consistent with normal
remanufacturing procedures. For
example, a remanufacturing system
would generally not be considered to be
available if it required that the engine be
removed from the vessel and shipped to
a factory to be remanufactured.
(4) The remanufacturing system may
result in increased maintenance costs,
provided the incremental maintenance
costs are included in the total costs. The
remanufacturing system may not
adversely affect engine reliability or
power. Note that owner/operators may
ask us to determine that a
remanufacturing system is not
considered available for their vessels
because of excessive costs under
§ 1042.850.
(b) We will maintain a list of available
remanufacturing systems. A new
remanufacturing system is considered to
be available 120 days after we first issue
a certificate of conformity for it. Where
we issue a certificate of conformity
based on carryover data for a system
that is already considered to be
available for the configuration, the 120day delay does not apply and the new
system is considered to be available
when we issue the certificate.
(c) For the purpose of paragraph (a)(2)
of this section, marginal cost means the
difference in costs between
remanufacturing the engine using the
remanufacturing system and
remanufacturing the engine
conventionally, divided by the projected
amount that PM emissions will be
reduced over the engine’s useful life.
(1) Total costs include:
(i) Incremental hardware costs.
(ii) Incremental labor costs.
(iii) Incremental operating costs over
one useful life period.
(iv) Other costs (such as shipping).
(2) Calculate the projected amount
that PM emissions will be reduced over
the engine’s useful life using the
following equation:
PM tons = (EFbase ¥ EFcont) × (PR) × (UL)
× (LF) × (10¥6)
Where:
EFbase = deteriorated baseline PM emission
rate (g/kW-hr).
EFcont = deteriorated controlled PM emission
rate (g/kW-hr).
PR = maximum engine power for the engine
(kW).
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UL = useful life (hr).
LF = the load factor that would apply for
your engine under § 1042.705.
§ 1042.820 Emission standards and
required emission reductions for
remanufactured engines.
(a) The requirements of this section
apply with respect to emissions as
measured according to subpart F of this
part. See paragraph (g) of this section for
special provisions related to
remanufacturing systems certified for
both locomotive and marine engines.
Remanufactured Tier 2 and earlier
engines may be certified under this
subpart only if they have NOX emissions
equivalent to or less than baseline NOX
levels and PM emissions at least 25.0
percent less than baseline PM emission
levels. See § 1042.825 for provisions for
determining baseline NOX and PM
emissions. See § 1042.835 for provisions
related to demonstrating compliance
with these requirements.
(b) The NTE and ABT provisions of
this part do not apply for
remanufactured engines.
(c) The exhaust emission standards in
this section apply for engines using the
fuel type on which the engines in the
engine family are designed to operate.
Engines designed to operate using
residual fuel must comply with the
standards and requirements of this part
when operated using residual fuel.
(d) Your engines must meet the
exhaust emission standards of this
section over their full useful life, as
defined in § 1042.101(e).
(e) The duty-cycle emission standards
in this subpart apply to all testing
performed according to the procedures
in § 1042.505, including certification,
production-line, and in-use testing.
(f) Sections 1042.120, 1042.125,
1042.130, 1042.140 apply for
remanufactured engines as written.
Section 1042.115 applies for
remanufactured engines as written,
except for the requirement that
electronically controlled engines
broadcast their speed and output shaft
torque.
(g) A remanufacturing system certified
for locomotive engines under 40 CFR
part 1033 may be deemed to also meet
the requirements of this section, as
specified in § 1042.836.
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§ 1042.825
Baseline determination.
(a) For the purpose of this subpart, the
term ‘‘baseline emissions’’ means the
average measured emission rate
specified by this section. Baseline
emissions are specific to a given
certificate holder and a given engine
configuration.
(b) Select a used engine to be the
emission-data engine for the engine
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family for testing. Using good
engineering judgment, select the engine
configuration expected to represent the
most common configuration in the
family.
(c) Remanufacture the engine
according to OEM specifications (or
equivalent). The engine is considered
‘‘the baseline engine’’ at this point. If
the OEM specifications include a range
of adjustment for any parameter, set the
parameter to the midpoint of the range.
You may ask us to allow you to adjust
it differently, consistent with good
engineering judgment.
(d) Test the baseline engine four times
according to the test procedures in
subpart F of this part. The baseline
emissions are the average of those four
tests.
(e) We may require you to test a
second engine of the same or different
configuration in addition to the engine
tested under this section. If we require
you to test the same configuration,
average the results of the testing with
previous results, unless we determine
that your previous results are not valid.
(f) Use good engineering judgment for
all aspects of the baseline
determination. We may reject your
baseline if we determine that you did
not use good engineering judgment,
consistent with the provisions of 40 CFR
1068.5.
§ 1042.830
Labeling.
(a) At the time of remanufacture, affix
a permanent and legible label
identifying each engine. The label must
be—
(1) Attached in one piece so it is not
removable without being destroyed or
defaced.
(2) Secured to a part of the engine
needed for normal operation and not
normally requiring replacement.
(3) Durable and readable for the
engine’s entire useful life.
(4) Written in English.
(b) The label must—
(1) Include the heading ‘‘EMISSION
CONTROL INFORMATION’’.
(2) Include your full corporate name
and trademark.
(3) Include EPA’s standardized
designation for the engine family.
(4) State the engine’s category,
displacement (in liters or L/cyl),
maximum engine power (in kW), and
power density (in kW/L) as needed to
determine the emission standards for
the engine family. You may specify
displacement, maximum engine power,
and power density as ranges consistent
with the ranges listed in § 1042.101. See
§ 1042.140 for descriptions of how to
specify per-cylinder displacement,
maximum engine power, and power
density.
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(5) State: ‘‘THIS MARINE ENGINE
COMPLIES WITH 40 CFR 1042,
SUBPART I, FOR [CALENDAR YEAR
OF REMANUFACTURE].’’.
(c) You may add information to the
emission control information label to
identify other emission standards that
the engine meets or does not meet (such
as international standards). You may
also add other information to ensure
that the engine will be properly
maintained and used.
(d) You may ask us to approve
modified labeling requirements in this
section if you show that it is necessary
or appropriate. We will approve your
request if your alternate label is
consistent with the intent of the labeling
requirements of this section.
§ 1042.835
engines.
Certification of remanufactured
(a) General requirements. See
§§ 1042.201, 1042.210, 1042.220,
1042.225, 1042.250, and 1042.255 for
the general requirements related to
obtaining a certificate of conformity. See
§ 1042.836 for special certification
provisions for remanufacturing systems
certified for locomotive engines under
40 CFR 1033.936.
(b) Applications. See § 1042.840 for a
description of what you must include in
your application.
(c) Engine families. See § 1042.845 for
instruction about dividing your engines
into engine families.
(d) Test data. (1) Measure baseline
emissions for the test configuration as
specified in § 1042.825.
(2) Measure emissions from the test
engine for your remanufacturing system
according to the procedures of subpart
F of this part.
(3) We may measure emissions from
any of your test engines or other engines
from the engine family, as follows:
(i) We may decide to do the testing at
your plant or any other facility. If we do
this, you must deliver the test engine to
a test facility we designate. The test
engine you provide must include
appropriate manifolds, aftertreatment
devices, electronic control units, and
other emission-related components not
normally attached directly to the engine
block. If we do the testing at your plant,
you must schedule it as soon as possible
and make available the instruments,
personnel, and equipment we need.
(ii) If we measure emissions from one
of your test engines, the results of that
testing become the official emission
results for the engine. Unless we later
invalidate these data, we may decide
not to consider your data in determining
if your engine family meets applicable
requirements.
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(iii) Before we test one of your
engines, we may set its adjustable
parameters to any point within the
specified adjustable ranges (see
§ 1042.115(d)).
(iv) Before we test one of your
engines, we may calibrate it within
normal production tolerances for
anything we do not consider an
adjustable parameter.
(4) You may ask to use emission data
from a previous model year instead of
doing new tests, but only if all the
following are true:
(i) The engine family from the
previous model year differs from the
current engine family only with respect
to model year or other characteristics
unrelated to emissions. You may also
ask to add a configuration subject to
§ 1042.225.
(ii) The emission-data engine from the
previous model year remains the
appropriate emission-data engine.
(iii) The data show that the emissiondata engine would meet all the
requirements that apply to the engine
family covered by the application for
certification.
(5) We may require you to test a
second engine of the same or different
configuration in addition to the engine
tested under this section.
(6) If you use an alternate test
procedure under 40 CFR 1065.10 and
later testing shows that such testing
does not produce results that are
equivalent to the procedures specified
in subpart F of this part, we may reject
data you generated using the alternate
procedure.
(e) Demonstrating compliance. (1) For
purposes of certification, your engine
family is considered in compliance with
the emission standards in § 1042.820 if
all emission-data engines representing
that family have test results showing
compliance with the standards and
percent reductions required by that
section. To compare emission levels
from the emission-data engine with the
applicable emission standards, apply an
additive deterioration factor of 0.015
g/kW-hr to the measured emission
levels for PM. Alternatively, you may
test your engine as specified in
§ 1042.245 to develop deterioration
factors that represent the deterioration
expected in emissions over your
engines’ full useful life.
(2) Collect emission data using
measurements to one more decimal
place than the applicable standard.
Apply the deterioration factor to the
official emission result, then round the
adjusted figure to the same number of
decimal places as the emission
standard. Compare the rounded
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emission levels to the emission standard
for each emission-data engine.
(3) Your applicable NOX standard for
each configuration is the baseline NOX
emission rate for that configuration plus
5.0 percent (to account for test-to-test
and engine-to-engine variability). Your
applicable PM standard for each
configuration is the baseline PM
emission rate for that configuration
multiplied by 0.750 plus the
deterioration factor. If you choose to
include configurations in your engine
family for which you do not measure
baseline emissions, you must
demonstrate through engineering
analysis that your remanufacturing
system will reduce PM emissions by at
least 25.0 percent for those
configurations and not increase NOX
emissions.
(4) Your engine family is deemed not
to comply if any emission-data engine
representing that family for certification
has test results showing a deteriorated
emission level above an applicable
emission standard for any pollutant.
(f) Safety Evaluation. You must
exercise due diligence in ensuring that
your system will not adversely affect
safety or otherwise violate the
prohibition of § 1042.115(e).
(g) Compatibility Evaluation. If you
are not the original manufacturer of the
engine, you must contact the original
manufacturer of the engine to verify that
your system is compatible with the
engine. Keep records of your contact
with the original manufacturer.
§ 1042.836 Marine certification of
locomotive remanufacturing systems.
If you certify a Tier 0, Tier 1, or Tier
2 remanufacturing system for
locomotives under 40 CFR part 92 or
part 1033, you may also certify the
system under this part 1042, according
to the provisions of this section.
(a) Include the following with your
application for certification under 40
CFR part 1033:
(1) A statement of your intent to use
your remanufacturing system for marine
engines. Include a list of marine engine
models for which your system may be
used.
(2) If there are significant differences
in how your remanufacture system will
be applied to marine engines relative to
locomotives, in an engineering analysis
demonstrating that your system will
achieve emission reductions from
marine engines similar to those from
locomotives.
(3) A description of modifications
needed for marine applications.
(4) A demonstration of availability as
described in § 1042.815, except that the
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total marginal cost threshold does not
apply.
(5) An unconditional statement that
all the engines in the engine family
comply with the requirements of this
part, other referenced parts of the CFR,
and the Clean Air Act.
(b) Sections 1042.835 and 1042.840
do not apply for engines certified under
this section.
(c) Systems certified under 40 CFR
part 92 are subject to the following
restrictions:
(1) Tier 0 locomotives systems may
not be used for any Category 1 engines
or Tier 1 or later Category 2 engines.
(2) Where systems certified under 40
CFR part 1033 are also available for an
engine, you may not use a system
certified under 40 CFR part 92.
§ 1042.840 Application requirements for
remanufactured engines.
This section specifies the information
that must be in your application, unless
we ask you to include less information
under § 1042.201(c). We may require
you to provide additional information to
evaluate your application.
(a) Describe the engine family’s
specifications and other basic
parameters of the engine’s design and
emission controls. List the fuel type on
which your engines are designed to
operate (for example, ultra low-sulfur
diesel fuel). List each distinguishable
engine configuration in the engine
family. For each engine configuration,
list the maximum engine power and the
range of values for maximum engine
power resulting from production
tolerances, as described in § 1042.140.
(b) Explain how the emission control
system operates. Describe in detail all
system components for controlling
exhaust emissions, including any
auxiliary emission control devices
(AECDs) you add to the engine. Identify
the part number of each component you
describe.
(c) Summarize your cost effectiveness
analysis used to demonstrate your
system will meet the availability criteria
of § 1042.815. Identify the maximum
allowable costs for vessel modifications
to meet the these criteria.
(d) Describe the engines you selected
for testing and the reasons for selecting
them.
(e) Describe the test equipment and
procedures that you used, including the
duty cycle(s) and the corresponding
engine applications. Also describe any
special or alternate test procedures you
used.
(f) Describe how you operated the
emission-data engine before testing,
including the duty cycle and the
number of engine operating hours used
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to stabilize emission levels. Explain
why you selected the method of service
accumulation. Describe any scheduled
maintenance you did.
(g) List the specifications of the test
fuel to show that it falls within the
required ranges we specify in 40 CFR
part 1065. See § 1042.801 if your
certification is based on the use of
special fuels or additives.
(h) Identify the engine family’s useful
life.
(i) Include the maintenance and
warranty instructions you will give to
the owner/operator (see §§ 1042.120 and
1042.125).
(j) Include the emission-related
installation instructions you will
provide if someone else installs your
engines in a vessel (see § 1042.130).
(k) Describe your emission control
information label (see § 1042.830).
(l) Identify the engine family’s
deterioration factors and describe how
you developed them (see § 1042.245).
Present any emission test data you used
for this.
(m) State that you operated your
emission-data engines as described in
the application (including the test
procedures, test parameters, and test
fuels) to show you meet the
requirements of this part.
(n) Present emission data for HC,
NOX, PM, and CO as required by
§ 1042.820. Show emission figures
before and after applying adjustment
factors for regeneration and
deterioration factors for each pollutant
and for each engine.
(o) Report all test results, including
those from invalid tests, whether or not
they were conducted according to the
test procedures of subpart F of this part.
If you measure CO2, report those
emission levels. We may ask you to
send other information to confirm that
your tests were valid under the
requirements of this part and 40 CFR
part 1065.
(p) Describe all adjustable operating
parameters (see § 1042.115(d)),
including production tolerances.
Include the following in your
description of each parameter:
(1) The nominal or recommended
setting.
(2) The intended physically adjustable
range.
(3) The limits or stops used to
establish adjustable ranges.
(4) For Category 1 engines,
information showing why the limits,
stops, or other means of inhibiting
adjustment are effective in preventing
adjustment of parameters on in-use
engines to settings outside your
intended physically adjustable ranges.
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(5) For Category 2 engines, propose a
range of adjustment for each adjustable
parameter, as described in
§ 1042.115(d). Include information
showing why the limits, stops, or other
means of inhibiting adjustment are
effective in preventing adjustment of
parameters on in-use engines to settings
outside your proposed adjustable
ranges.
(q) Unconditionally certify that all the
engines in the engine family comply
with the requirements of this part, other
referenced parts of the CFR, and the
Clean Air Act.
(r) Include the information required
by other subparts of this part.
(s) Include other applicable
information, such as information
specified in this part or 40 CFR part
1068 related to requests for exemptions.
(t) Name an agent for service located
in the United States. Service on this
agent constitutes service on you or any
of your officers or employees for any
action by EPA or otherwise by the
United States related to the
requirements of this part.
(u) If you are not the original
manufacturer of the engine, include a
summary of your contact with the
original manufacturer of the engine and
provide to us any documentation
provided to you by the original
manufacturer.
§ 1042.845
families.
Remanufactured engine
(a) For purposes of certification,
divide your product line into families of
engines that are expected to have
similar emission characteristics
throughout the useful life as described
in this section. You may not group
Category 1 and Category 2 engines in the
same family.
(b) In general, group engines in the
same engine family if they are the same
in all the following aspects:
(1) The combustion cycle and fuel
(the fuels with which the engine is
intended or designed to be operated).
(2) The cooling system (for example,
raw-water vs. separate-circuit cooling).
(3) Method of air aspiration.
(4) Method of exhaust aftertreatment
(for example, catalytic converter or
particulate trap).
(5) Combustion chamber design.
(6) Nominal bore and stroke.
(7) Method of control for engine
operation other than governing (i.e.,
mechanical or electronic).
(8) Original engine manufacturer.
(c) Alternatively, you may ask us to
allow you to include other engine
configurations in your engine family,
consistent with good engineering
judgment.
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(d) Do not include in your family any
configurations for which good
engineering judgment indicates that
your emission controls are unlikely to
provide PM emission reductions similar
to the configuration(s) tested.
§ 1042.850
relief.
Exemptions and hardship
This section describes exemption and
hardship provisions that are available
for owner/operators of engine subject to
the provisions of this subpart.
(a) Vessels owned and operated by
entities that meet the size criterion of
this paragraph (a) are exempt from the
requirements of this subpart I. To be
exempt, your gross annual revenue for
the calendar year before the
remanufacture must be less than
$5,000,000 in 2008 dollars or the
equivalent value for future years based
on the Bureau of Labor Statistics’
Producer Price Index (see www.bls.gov).
Include all revenues from any parent
company and its subsidiaries. The
exemption applies only for years in
which you meet this criterion.
(b) In unusual circumstances, we may
exempt you from an otherwise
applicable requirement that you apply a
certified remanufacturing system when
remanufacturing your marine engine.
(1) To be eligible, you must
demonstrate that all of the following are
true:
(i) Unusual circumstances prevent
you from meeting requirements from
this chapter.
(ii) You have taken all reasonable
steps to minimize the extent of the
nonconformity.
(iii) Not having the exemption will
jeopardize the solvency of your
company.
(iv) No other allowances are available
under the regulations in this chapter to
avoid the impending violation.
(2) Send the Designated Compliance
Officer a written request for an
exemption before you are in violation.
(3) We may impose other conditions,
including provisions to use an engine
meeting less stringent emission
standards or to recover the lost
environmental benefit.
(4) In determining whether to grant
the exemptions, we will consider all
relevant factors, including the
following:
(i) The number of engines to be
exempted.
(ii) The size of your company and
your ability to endure the hardship.
(iii) The length of time a vessel is
expected to remain in service.
(c) If you believe that a
remanufacturing system that we
identified as being available cannot be
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installed without significant
modification of your vessel, you may
ask us to determine that a
remanufacturing system is not
considered available for your vessel
because the cost would be excessive.
Subpart J—Definitions and Other
Reference Information
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§ 1042.901
Definitions.
The following definitions apply to
this part. The definitions apply to all
subparts unless we note otherwise. All
undefined terms have the meaning the
Clean Air Act gives to them. The
definitions follow:
Adjustable parameter means any
device, system, or element of design that
someone can adjust (including those
which are difficult to access) and that,
if adjusted, may affect emissions or
engine performance during emission
testing or normal in-use operation. This
includes, but is not limited to,
parameters related to injection timing
and fueling rate. You may ask us to
exclude a parameter that is difficult to
access if it cannot be adjusted to affect
emissions without significantly
degrading engine performance, or if you
otherwise show us that it will not be
adjusted in a way that affects emissions
during in-use operation.
Aftertreatment means relating to a
catalytic converter, particulate filter, or
any other system, component, or
technology mounted downstream of the
exhaust valve (or exhaust port) whose
design function is to decrease emissions
in the engine exhaust before it is
exhausted to the environment. Exhaustgas recirculation and turbochargers are
not aftertreatment.
Amphibious vehicle means a vehicle
with wheels or tracks that is designed
primarily for operation on land and
secondarily for operation in water.
Annex VI Technical Code means the
‘‘Technical Code on Control of Emission
of Nitrogen Oxides from Marine Diesel
Engines, 1997,’’ adopted by the
International Maritime Organization
(incorporated by reference in
§ 1042.910).
Applicable emission standard or
applicable standard means an emission
standard to which an engine is subject;
or, where an engine has been or is being
certified to another standard or FEL,
applicable emission standards means
the FEL and other standards to which
the engine has been or is being certified.
This definition does not apply to
subpart H of this part.
Auxiliary emission control device
means any element of design that senses
temperature, vessel speed, engine RPM,
transmission gear, or any other
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parameter for the purpose of activating,
modulating, delaying, or deactivating
the operation of any part of the emission
control system.
Base engine means a land-based
engine to be marinized, as configured
prior to marinization.
Baseline emissions has the meaning
given in § 1042.825.
Brake power means the usable power
output of the engine, not including
power required to fuel, lubricate, or heat
the engine, circulate coolant to the
engine, or to operate aftertreatment
devices.
Calibration means the set of
specifications and tolerances specific to
a particular design, version, or
application of a component or assembly
capable of functionally describing its
operation over its working range.
Carryover means the process of
obtaining a certificate for one model
year using the same test data from the
preceding model year, as described in
§ 1042.235(d). This generally requires
that the locomotives in the engine
family do not differ in any aspect
related to emissions.
Category 1 means relating to a marine
engine with specific engine
displacement below 7.0 liters per
cylinder.
Category 2 means relating to a marine
engine with a specific engine
displacement at or above 7.0 liters per
cylinder but less than 30.0 liters per
cylinder.
Category 3 means relating to a marine
engine with a specific engine
displacement at or above 30.0 liters per
cylinder.
Certification means relating to the
process of obtaining a certificate of
conformity for an engine family that
complies with the emission standards
and requirements in this part.
Certified emission level means the
highest deteriorated emission level in an
engine family for a given pollutant from
either transient or steady-state testing.
Clean Air Act means the Clean Air
Act, as amended, 42 U.S.C. 7401–7671q.
Commercial means relating to an
engine or vessel that is not a
recreational marine engine or a
recreational vessel.
Compression-ignition means relating
to a type of reciprocating, internalcombustion engine that is not a sparkignition engine. Note that marine
engines powered by natural gas with
maximum engine power at or above 250
kW are deemed to be compressionignition engines in § 1042.1.
Constant-speed engine means an
engine whose certification is limited to
constant-speed operation. Engines
whose constant-speed governor function
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is removed or disabled are no longer
constant-speed engines.
Constant-speed operation has the
meaning given in 40 CFR 1065.1001.
Crankcase emissions means airborne
substances emitted to the atmosphere
from any part of the engine crankcase’s
ventilation or lubrication systems. The
crankcase is the housing for the
crankshaft and other related internal
parts.
Critical emission-related component
means any of the following components:
(1) Electronic control units,
aftertreatment devices, fuel-metering
components, EGR-system components,
crankcase-ventilation valves, all
components related to charge-air
compression and cooling, and all
sensors and actuators associated with
any of these components.
(2) Any other component whose
primary purpose is to reduce emissions.
Days means calendar days, unless
otherwise specified. For example, where
we specify working days, we mean
calendar days excluding weekends and
U.S. national holidays.
Designated Compliance Officer means
the Manager, Heavy-Duty and Nonroad
Engine Group (6403-J), U.S.
Environmental Protection Agency, 1200
Pennsylvania Ave., NW., Washington,
DC 20460.
Deteriorated emission level means the
emission level that results from
applying the appropriate deterioration
factor to the official emission result of
the emission-data engine.
Deterioration factor means the
relationship between emissions at the
end of useful life and emissions at the
low-hour test point (or between highest
and lowest emission levels, if
applicable), expressed in one of the
following ways:
(1) For multiplicative deterioration
factors, the ratio of emissions at the end
of useful life to emissions at the lowhour test point.
(2) For additive deterioration factors,
the difference between emissions at the
end of useful life and emissions at the
low-hour test point.
Diesel fuel has the meaning given in
40 CFR 80.2. This generally includes
No. 1 and No. 2 petroleum diesel fuels
and biodiesel fuels.
Discrete-mode means relating to the
discrete-mode type of steady-state test
described in § 1042.505.
Emission control system means any
device, system, or element of design that
controls or reduces the emissions of
regulated pollutants from an engine.
Emission-data engine means an
engine that is tested for certification.
This includes engines tested to establish
deterioration factors.
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Emission-related maintenance means
maintenance that substantially affects
emissions or is likely to substantially
affect emission deterioration.
Engine has the meaning given in 40
CFR 1068.30. This includes complete
and partially complete engines.
Engine configuration means a unique
combination of engine hardware and
calibration within an engine family.
Engines within a single engine
configuration differ only with respect to
normal production variability.
Engine family has the meaning given
in § 1042.230.
Engine manufacturer means a
manufacturer of an engine. See the
definition of ‘‘manufacturer’’ in this
section.
Engineering analysis means a
summary of scientific and/or
engineering principles and facts that
support a conclusion made by a
manufacturer, with respect to
compliance with the provisions of this
part.
Excluded means relating to an engine
that either:
(1) Has been determined not to be a
nonroad engine, as specified in 40 CFR
1068.30; or
(2) Is a nonroad engine that, according
to § 1042.5, is not subject to this part
1042.
Exempted has the meaning given in
40 CFR 1068.30.
Exhaust-gas recirculation means a
technology that reduces emissions by
routing exhaust gases that had been
exhausted from the combustion
chamber(s) back into the engine to be
mixed with incoming air before or
during combustion. The use of valve
timing to increase the amount of
residual exhaust gas in the combustion
chamber(s) that is mixed with incoming
air before or during combustion is not
considered exhaust-gas recirculation for
the purposes of this part.
Family emission limit (FEL) means an
emission level declared by the
manufacturer to serve in place of an
otherwise applicable emission standard
under the ABT program in subpart H of
this part. The family emission limit
must be expressed to the same number
of decimal places as the emission
standard it replaces. The family
emission limit serves as the emission
standard for the engine family with
respect to all required testing.
Freshly manufactured marine engine
means a new marine engine that has not
been remanufactured. An engine
becomes freshly manufactured when it
is originally manufactured.
Foreign vessel means a vessel of
foreign registry or a vessel operated
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under the authority of a country other
than the United States.
Fuel system means all components
involved in transporting, metering, and
mixing the fuel from the fuel tank to the
combustion chamber(s), including the
fuel tank, fuel tank cap, fuel pump, fuel
filters, fuel lines, carburetor or fuelinjection components, and all fuelsystem vents.
Fuel type means a general category of
fuels such as gasoline, diesel fuel,
residual fuel, or natural gas. There can
be multiple grades within a single fuel
type, such as high-sulfur or low-sulfur
diesel fuel.
Good engineering judgment has the
meaning given in 40 CFR 1068.30. See
40 CFR 1068.5 for the administrative
process we use to evaluate good
engineering judgment.
Green Engine Factor means a factor
that is applied to emission
measurements from a Category 2 engine
that has had little or no service
accumulation. The Green Engine Factor
adjusts emission measurements to be
equivalent to emission measurements
from an engine that has had
approximately 300 hours of use.
High-sulfur diesel fuel means one of
the following:
(1) For in-use fuels, high-sulfur diesel
fuel means a diesel fuel with a
maximum sulfur concentration above
500 parts per million.
(2) For testing, high-sulfur diesel fuel
has the meaning given in 40 CFR part
1065.
Hydrocarbon (HC) means the
hydrocarbon group on which the
emission standards are based for each
fuel type, as described in § 1042.101(d).
Identification number means a unique
specification (for example, a model
number/serial number combination)
that allows someone to distinguish a
particular engine from other similar
engines.
Low-hour means relating to an engine
that has stabilized emissions and
represents the undeteriorated emission
level. This would generally involve less
than 125 hours of operation for engines
below 560 kW and less than 300 hours
for engines at or above 560 kW.
Low-sulfur diesel fuel means one of
the following:
(1) For in-use fuels, low-sulfur diesel
fuel means a diesel fuel market as lowsulfur diesel fuel having a maximum
sulfur concentration of 500 parts per
million.
(2) For testing, low-sulfur diesel fuel
has the meaning given in 40 CFR part
1065.
Manufacture means the physical and
engineering process of designing,
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constructing, and assembling an engine
or a vessel.
Manufacturer has the meaning given
in section 216(1) of the Clean Air Act
(42 U.S.C. 7550(1)). In general, this term
includes any person who manufactures
an engine or vessel for sale in the
United States or otherwise introduces a
new marine engine into U.S. commerce.
This includes importers who import
engines or vessels for resale. It also
includes post-manufacture marinizers,
but not dealers. All manufacturing
entities under the control of the same
person are considered to be a single
manufacturer.
Marine engine means a nonroad
engine that is installed or intended to be
installed on a marine vessel. This
includes a portable auxiliary marine
engine only if its fueling, cooling, or
exhaust system is an integral part of the
vessel. A fueling system is considered
integral to the vessel only if one or more
essential elements are permanently
affixed to the vessel. There are two
kinds of marine engines:
(1) Propulsion marine engine means a
marine engine that moves a vessel
through the water or directs the vessel’s
movement.
(2) Auxiliary marine engine means a
marine engine not used for propulsion.
Marine vessel has the meaning given
in 1 U.S.C. 3, except that it does not
include amphibious vehicles. The
definition in 1 U.S.C. 3 very broadly
includes every craft capable of being
used as a means of transportation on
water.
Maximum engine power has the
meaning given in § 1042.140.
Maximum test power means the
power output observed at the maximum
test speed with the maximum fueling
rate possible.
Maximum test speed has the meaning
given in 40 CFR 1065.1001.
Maximum test torque has the meaning
given in 40 CFR 1065.1001.
Model year means one of the
following things:
(1) For freshly manufactured marine
engines (see definition of ‘‘new marine
engine,’’ paragraph (1)), model year
means one of the following:
(i) Calendar year.
(ii) Your annual new model
production period if it is different than
the calendar year. This must include
January 1 of the calendar year for which
the model year is named. It may not
begin before January 2 of the previous
calendar year and it must end by
December 31 of the named calendar
year.
(2) For an engine that is converted to
a marine engine after originally being
placed into service as a motor-vehicle
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engine, a nonroad engine that is not a
marine engine, or a stationary engine,
model year means the calendar year in
which the engine was converted (see
definition of ‘‘new marine engine,’’
paragraph (2)).
(3) For a marine engine excluded
under § 1042.5 that is later converted to
operate in an application that is not
excluded, model year means the
calendar year in which the engine was
converted (see definition of ‘‘new
marine engine, (paragraph (3)).
(4) For engines that are not freshly
manufactured but are installed in new
vessels, model year means the calendar
year in which the engine is installed in
the new vessel (see definition of ‘‘new
marine engine,’’ paragraph (4)).
(5) For imported engines:
(i) For imported engines described in
paragraph (5)(i) of the definition of
‘‘new marine engine,’’ model year has
the meaning given in paragraphs (1)
through (4) of this definition.
(ii) For imported engines described in
paragraph (5)(ii) of the definition of new
marine engine,’’ model year means the
calendar year in which the engine is
modified.
(iii) For imported engines described
in paragraph (5)(iii) of the definition of
‘‘new marine engine,’’ model year
means the calendar year in which the
importation occurs.
(6) For freshly manufactured vessels,
model year means the calendar year in
which the keel is laid or the vessel is at
a similar stage of construction. For
vessels that become new as a result of
substantial modifications, model year
means the calendar year in which the
modifications physically begin.
(7) For remanufactured engines,
model year means the calendar year in
which the remanufacture takes place.
Motor vehicle has the meaning given
in 40 CFR 85.1703(a).
New marine engine means any of the
following things:
(1) A freshly manufactured marine
engine for which the ultimate purchaser
has never received the equitable or legal
title. This kind of engine might
commonly be thought of as ‘‘brand
new.’’ In the case of this paragraph (1),
the engine is new from the time it is
produced until the ultimate purchaser
receives the title or the product is
placed into service, whichever comes
first.
(2) An engine intended to be installed
in a vessel that was originally
manufactured as a motor-vehicle engine,
a nonroad engine that is not a marine
engine, or a stationary engine. In this
case, the engine is no longer a motorvehicle, nonmarine, or stationary engine
and becomes a ‘‘new marine engine.’’
The engine is no longer new when it is
placed into marine service.
(3) A marine engine that has been
previously placed into service in an
application we exclude under § 1042.5,
where that engine is installed in a vessel
that is covered by this part 1042. The
engine is no longer new when it is
placed into marine service covered by
this part 1042. For example, this would
apply to an engine that is no longer used
in a foreign vessel.
(4) An engine not covered by
paragraphs (1) through (3) of this
definition that is intended to be
installed in a new vessel. The engine is
no longer new when the ultimate
purchaser receives a title for the vessel
or it is placed into service, whichever
comes first. This generally includes
installation of used engines in new
vessels.
25281
(5) A remanufactured marine engine.
An engine becomes new when it is
remanufactured (as defined in this
section) and ceases to be new when
placed back into service.
(6) An imported marine engine,
subject to the following provisions:
(i) An imported marine engine
covered by a certificate of conformity
issued under this part that meets the
criteria of one or more of paragraphs (1)
through (4) of this definition, where the
original engine manufacturer holds the
certificate, is new as defined by those
applicable paragraphs.
(ii) An imported remanufactured
engine that would have been required to
be certified if it had been
remanufactured in the United States.
(iii) An imported engine that will be
covered by a certificate of conformity
issued under this part, where someone
other than the original engine
manufacturer holds the certificate (such
as when the engine is modified after its
initial assembly), is a new marine
engine when it is imported. It is no
longer new when the ultimate purchaser
receives a title for the engine or it is
placed into service, whichever comes
first.
(iv) An imported marine engine that
is not covered by a certificate of
conformity issued under this part at the
time of importation is new, but only if
it was produced on or after the dates
shown in the following table. This
addresses uncertified engines and
vessels initially placed into service that
someone seeks to import into the United
States. Importation of this kind of
engine (or vessel containing such an
engine) is generally prohibited by 40
CFR part 1068.
APPLICABILITY OF EMISSION STANDARDS FOR COMPRESSION-IGNITION MARINE ENGINES
Power (kW)
Per-cylinder displacement
(L/cyl)
P < 19 .....................................
19 ≤ P < 37 .............................
P ≥ 37 .....................................
All ............................................
All ............................................
P ≥ 37 .....................................
All ............................................
All ............................................
All ............................................
All ............................................
disp. < 0.9 ...............................
0.9 ≤ disp. < 2.5 ......................
disp. ≥ 2.5 ...............................
disp. < 0.9 ...............................
disp. ≥ 0.9 ...............................
disp. ≥ 5.0 ...............................
Engine category and type
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Category
Category
Category
Category
Category
Category
Category
Category
1 ................................................................................
1 ................................................................................
1, Recreational ..........................................................
1, Recreational ..........................................................
1, Recreational ..........................................................
1, Commercial ...........................................................
1, Commercial ...........................................................
2 and 3 ......................................................................
New vessel means any of the
following:
(1) A vessel for which the ultimate
purchaser has never received the
equitable or legal title. The vessel is no
longer new when the ultimate purchaser
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receives this title or it is placed into
service, whichever comes first.
(2) For vessels with no Category 3
engines, a vessel that has been modified
such that the value of the modifications
exceeds 50 percent of the value of the
modified vessel, excluding temporary
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Initial model
year of emission standards
2000
1999
2007
2006
2004
2005
2004
2004
modifications (as defined in this
section). The value of the modification
is the difference in the assessed value of
the vessel before the modification and
the assessed value of the vessel after the
modification. The vessel is no longer
new when it is placed into service. Use
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the following equation to determine if
the fractional value of the modification
exceeds 50 percent:
Percent of value = [(Value after
modification)¥(Value before
modification)] × 100% ÷ (Value
after modification)
(3) For vessels with Category 3
engines, a vessel that has undergone a
modification that substantially alters the
dimensions or carrying capacity of the
vessel, changes the type of vessel, or
substantially prolongs the vessel’s life.
(4) An imported vessel that has
already been placed into service, where
it has an engine not covered by a
certificate of conformity issued under
this part at the time of importation that
was manufactured after the
requirements of this part start to apply
(see § 1042.1).
Noncompliant engine means an
engine that was originally covered by a
certificate of conformity but is not in the
certified configuration or otherwise does
not comply with the conditions of the
certificate.
Nonconforming engine means an
engine not covered by a certificate of
conformity that would otherwise be
subject to emission standards.
Nonmethane hydrocarbon has the
meaning given in 40 CFR 1065.1001.
This generally means the difference
between the emitted mass of total
hydrocarbons and the emitted mass of
methane.
Nonroad means relating to nonroad
engines, or vessels, or equipment that
include nonroad engines.
Nonroad engine has the meaning
given in 40 CFR 1068.30. In general, this
means all internal-combustion engines
except motor vehicle engines, stationary
engines, engines used solely for
competition, or engines used in aircraft.
Official emission result means the
measured emission rate for an emissiondata engine on a given duty cycle before
the application of any deterioration
factor, but after the applicability of
regeneration adjustment factors.
Operator demand has the meaning
given in 40 CFR 1065.1001.
Owners manual means a document or
collection of documents prepared by the
engine manufacturer for the owner or
operator to describe appropriate engine
maintenance, applicable warranties, and
any other information related to
operating or keeping the engine. The
owners manual is typically provided to
the ultimate purchaser at the time of
sale. The owners manual may be in
paper or electronic format.
Oxides of nitrogen has the meaning
given in 40 CFR 1065.1001.
Particulate trap means a filtering
device that is designed to physically
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trap particulate matter above a certain
size.
Passenger means a person that
provides payment as a condition of
boarding a vessel. This does not include
the owner or any paid crew members.
Placed into service means put into
initial use for its intended purpose.
Point of first retail sale means the
location at which the initial retail sale
occurs. This generally means a vessel
dealership or manufacturing facility, but
may also include an engine seller or
distributor in cases where loose engines
are sold to the general public for uses
such as replacement engines.
Post-manufacture marinizer means an
entity that produces a marine engine by
modifying a non-marine engine,
whether certified or uncertified,
complete or partially complete, where
the entity is not controlled by the
manufacturer of the base engine or by an
entity that also controls the
manufacturer of the base engine. In
addition, vessel manufacturers that
substantially modify marine engines are
post-manufacture marinizers. For the
purpose of this definition,
‘‘substantially modify’’ means changing
an engine in a way that could change
engine emission characteristics.
Power density has the meaning given
in § 1042.140.
Ramped-modal means relating to the
ramped-modal type of steady-state test
described in § 1042.505.
Rated speed means the maximum
full-load governed speed for governed
engines and the speed of maximum
power for ungoverned engines.
Recreational marine engine means a
Category 1 propulsion marine engine
that is intended by the manufacturer to
be installed on a recreational vessel.
Recreational vessel means a vessel
that is intended by the vessel
manufacturer to be operated primarily
for pleasure or leased, rented or
chartered to another for the latter’s
pleasure. However, this does not
include the following vessels:
(1) Vessels below 100 gross tons that
carry more than 6 passengers.
(2) Vessels at or above 100 gross tons
that carry one or more passengers.
(3) Vessels used solely for
competition (see § 1042.620).
Remanufacture means to replace
every cylinder liner in a commercial
engine with maximum engine power at
or above 600 kW, whether during a
single maintenance event or
cumulatively within a five-year period.
For the purpose of this definition,
‘‘replace’’ includes removing,
inspecting, and requalifying a liner.
Rebuilding a recreational engine or an
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engine with maximum engine power
below 600 kW is not remanufacturing.
Remanufacture system or
remanufacturing system means all
components (or specifications for
components) and instructions necessary
to remanufacture an engine in
accordance with applicable
requirements of this part 1042.
Remanufacturer has the meaning
given to ‘‘manufacturer’’ in section
216(1) of the Clean Air Act (42 U.S.C.
7550(1)) with respect to remanufactured
marine engines. This term includes any
person that is engaged in the
manufacture or assembly of
remanufactured engines, such as
persons who:
(1) Design or produce the emissionrelated parts used in remanufacturing.
(2) Install parts in or on an existing
engine to remanufacture it.
(3) Own or operate the engine and
provide specifications as to how an
engine is to be remanufactured (i.e.,
specifying who will perform the work,
when the work is to be performed, what
parts are to be used, or how to calibrate
the adjustable parameters of the engine).
Residual fuel has the meaning given
in 40 CFR 80.2. This generally includes
all RM grades of marine fuel without
regard to whether they are known
commercially as residual fuel. For
example, fuel marketed as intermediate
fuel may be residual fuel.
Revoke has the meaning given in 40
CFR 1068.30. In general this means to
terminate the certificate or an
exemption for an engine family.
Round has the meaning given in 40
CFR 1065.1001.
Scheduled maintenance means
adjusting, repairing, removing,
disassembling, cleaning, or replacing
components or systems periodically to
keep a part or system from failing,
malfunctioning, or wearing prematurely.
It also may mean actions you expect are
necessary to correct an overt indication
of failure or malfunction for which
periodic maintenance is not
appropriate.
Small volume boat builder means a
boat manufacturer with fewer than 500
employees and with annual worldwide
production of fewer than 100 boats. For
manufacturers owned by a parent
company, these limits apply to the
combined production and number of
employees of the parent company and
all its subsidiaries.
Small-volume engine manufacturer
means a manufacturer with annual
worldwide production of fewer than
1,000 internal combustion engines
(marine and nonmarine). For
manufacturers owned by a parent
company, the limit applies to the
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production of the parent company and
all its subsidiaries.
Spark-ignition means relating to a
gasoline-fueled engine or any other type
of engine with a spark plug (or other
sparking device) and with operating
characteristics significantly similar to
the theoretical Otto combustion cycle.
Spark-ignition engines usually use a
throttle to regulate intake air flow to
control power during normal operation.
Specified adjustable range means a
range of adjustment for an adjustable
parameter that is approved as part of
certification. Note that Category 1
engines must comply with emission
standards over the full physically
adjustable range for any adjustable
parameters.
Steady-state has the meaning given in
40 CFR 1065.1001.
Sulfur-sensitive technology means an
emission control technology that
experiences a significant drop in
emission control performance or
emission-system durability when an
engine is operated on low-sulfur fuel
(i.e., fuel with a sulfur concentration of
300 to 500 ppm) as compared to when
it is operated on ultra low-sulfur fuel
(i.e., fuel with a sulfur concentration
less than 15 ppm). Exhaust-gas
recirculation is not a sulfur-sensitive
technology.
Suspend has the meaning given in 40
CFR 1068.30. In general this means to
temporarily discontinue the certificate
or an exemption for an engine family.
Temporary modification means a
modification to a vessel based on a
written contract for marine services
such that the modifications will be
removed from the vessel when the
contract expires. This provision is
intended to address short-term contracts
that would generally be less than 12
months in duration. You may ask us to
consider modifications that will be in
place longer than 12 months as
temporary modifications.
Test engine means an engine in a test
sample.
Test sample means the collection of
engines selected from the population of
an engine family for emission testing.
This may include testing for
certification, production-line testing, or
in-use testing.
Tier 1 means relating to the Tier 1
emission standards, as shown in
Appendix I.
Tier 2 means relating to the Tier 2
emission standards, as shown in
Appendix I.
Tier 3 means relating to the Tier 3
emission standards, as shown in
§ 1042.101.
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Tier 4 means relating to the Tier 4
emission standards, as shown in
§ 1042.101.
Total hydrocarbon has the meaning
given in 40 CFR 1065.1001. This
generally means the combined mass of
organic compounds measured by the
specified procedure for measuring total
hydrocarbon, expressed as a
hydrocarbon with an atomic hydrogento-carbon ratio of 1.85:1.
Total hydrocarbon equivalent has the
meaning given in 40 CFR 1065.1001.
This generally means the sum of the
carbon mass contributions of nonoxygenated hydrocarbons, alcohols and
aldehydes, or other organic compounds
that are measured separately as
contained in a gas sample, expressed as
exhaust hydrocarbon from petroleumfueled locomotives. The hydrogen-tocarbon ratio of the equivalent
hydrocarbon is 1.85:1.
Ultimate purchaser means, with
respect to any new vessel or new marine
engine, the first person who in good
faith purchases such new vessel or new
marine engine for purposes other than
resale.
Ultra low-sulfur diesel fuel means one
of the following:
(1) For in-use fuels, ultra low-sulfur
diesel fuel means a diesel fuel marketed
as ultra low-sulfur diesel fuel having a
maximum sulfur concentration of 15
parts per million.
(2) For testing, ultra low-sulfur diesel
fuel has the meaning given in 40 CFR
part 1065.
United States has the meaning given
in 40 CFR 1068.30.
Upcoming model year means for an
engine family the model year after the
one currently in production.
U.S.-directed production volume
means the number of engine units,
subject to the requirements of this part,
produced by a manufacturer for which
the manufacturer has a reasonable
assurance that sale was or will be made
to ultimate purchasers in the United
States.
Useful life means the period during
which the engine is designed to
properly function in terms of reliability
and fuel consumption, without being
remanufactured, specified as a number
of hours of operation or calendar years,
whichever comes first. It is the period
during which a new engine is required
to comply with all applicable emission
standards. See § 1042.101(e).
Variable-speed engine means an
engine that is not a constant-speed
engine.
Vessel means a marine vessel.
Vessel operator means any individual
that physically operates or maintains a
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25283
vessel or exercises managerial control
over the operation of the vessel.
Vessel owner means the individual or
company that holds legal title to a
vessel.
Void has the meaning given in 40 CFR
1068.30. In general this means to
invalidate a certificate or an exemption
both retroactively and prospectively.
Volatile liquid fuel means any fuel
other than diesel fuel or biodiesel that
is a liquid at atmospheric pressure and
has a Reid Vapor Pressure higher than
2.0 pounds per square inch.
We (us, our) means the Administrator
of the Environmental Protection Agency
and any authorized representatives.
§ 1042.905 Symbols, acronyms, and
abbreviations.
The following symbols, acronyms,
and abbreviations apply to this part:
ABT Averaging, banking, and trading.
AECD auxiliary-emission control device.
CFR Code of Federal Regulations.
CO carbon monoxide.
CO2 carbon dioxide.
cyl cylinder.
disp. displacement.
EPA Environmental Protection Agency.
FEL Family Emission Limit.
g grams.
HC hydrocarbon.
hr hours.
kPa kilopascals.
kW kilowatts.
L liters.
LTR Limited Testing Region.
NARA National Archives and Records
Administration.
NMHC nonmethane hydrocarbons.
NOX oxides of nitrogen (NO and NO2).
NTE not-to-exceed.
PM particulate matter.
RPM revolutions per minute.
SAE Society of Automotive Engineers.
SCR selective catalytic reduction.
THC total hydrocarbon.
THCE total hydrocarbon equivalent.
ULSD ultra low-sulfur diesel fuel.
U.S.C. United States Code.
§ 1042.910
Reference materials.
Documents listed in this section have
been incorporated by reference into this
part. The Director of the Federal
Register approved the incorporation by
reference as prescribed in 5 U.S.C.
552(a) and 1 CFR part 51. Anyone may
inspect copies at the U.S. EPA, Air and
Radiation Docket and Information
Center, 1301 Constitution Ave., NW.,
Room B102, EPA West Building,
Washington, DC 20460 or at the
National Archives and Records
Administration (NARA). For
information on the availability of this
material at NARA, call 202–741–6030,
or go to: https://www.archives.gov/
federal_register/
code_of_federal_regulations/
ibr_locations.html.
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dwashington3 on PROD1PC69 with RULES
(a) SAE material. Table 1 to this
section lists material from the Society of
Automotive Engineers that we have
incorporated by reference. The first
column lists the number and name of
the material. The second column lists
the sections of this part where we
reference it. Anyone may purchase
copies of these materials from the
Society of Automotive Engineers, 400
Commonwealth Drive, Warrendale, PA
15096 or www.sae.org. Table 1 follows:
confidential whenever we need to
release information from it.
(d) If you send us information without
claiming it is confidential, we may make
it available to the public without further
notice to you, as described in 40 CFR
2.204.
§ 1042.920
Hearings.
(a) You may request a hearing under
certain circumstances, as described
elsewhere in this part. To do this, you
must file a written request, including a
description of your objection and any
TABLE 1 TO §1042.910.—SAE
supporting data, within 30 days after we
MATERIALS
make a decision.
(b) For a hearing you request under
Document
Part 1042
the provisions of this part, we will
No. and name
reference
approve your request if we find that
SAE J1930, Electrical/Elecyour request raises a substantial factual
tronic Systems Diagnostic
issue.
Terms, Definitions, Abbre(c) If we agree to hold a hearing, we
viations, and Acronyms,
will use the procedures specified in 40
revised May 1998 .............
1042.135
CFR part 1068, subpart G.
(b) IMO material. Table 2 to this
§ 1042.925 Reporting and recordkeeping
section lists material from the
requirements.
International Maritime Organization
Under the Paperwork Reduction Act
that we have incorporated by reference.
(44 U.S.C. 3501 et seq.), the Office of
The first column lists the number and
Management and Budget approves the
name of the material. The second
reporting and recordkeeping specified
column lists the section of this part
in the applicable regulations. The
where we reference it. Anyone may
following items illustrate the kind of
purchase copies of these materials from
reporting and recordkeeping we require
the International Maritime Organization, for engines regulated under this part:
4 Albert Embankment, London SE1 7SR,
(a) We specify the following
United Kingdom or www.imo.org. Table requirements related to engine
2 follows:
certification in this part 1042:
(1) In §1042.135 we require engine
TABLE 2 TO §1042.910.—IMO
manufacturers to keep certain records
MATERIALS
related to duplicate labels sent to vessel
manufacturers.
Part 1042
(2) In §1042.145 we state the
Document No. and name
reference
requirements for interim provisions.
(3) In subpart C of this part we
Resolutions of the 1997
identify a wide range of information
MARPOL Conference:
required to certify engines.
Resolution 2—Technical
Code on Control of Emis(4) In §§1042.345 and 1042.350 we
sion of Nitrogen Oxides
specify certain records related to
from Marine Diesel Enproduction-line testing.
gines, 1997 .......................
1042.901
(5) In subpart G of this part we
identify several reporting and
§ 1042.915 Confidential information.
recordkeeping items for making
(a) Clearly show what you consider
demonstrations and getting approval
confidential by marking, circling,
related to various special compliance
bracketing, stamping, or some other
provisions.
method.
(6) In §§1042.725, 1042.730, and
(b) We will store your confidential
1042.735 we specify certain records
information as described in 40 CFR part related to averaging, banking, and
2. Also, we will disclose it only as
trading.
specified in 40 CFR part 2. This applies
(7) In subpart I of this part we specify
both to any information you send us and certain records related to meeting
to any information we collect from
requirements for remanufactured
inspections, audits, or other site visits.
engines.
(c) If you send us a second copy
(b) We specify the following
without the confidential information,
requirements related to testing in 40
we will assume it contains nothing
CFR part 1065:
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(1) In 40 CFR 1065.2 we give an
overview of principles for reporting
information.
(2) In 40 CFR 1065.10 and 1065.12 we
specify information needs for
establishing various changes to
published test procedures.
(3) In 40 CFR 1065.25 we establish
basic guidelines for storing test
information.
(4) In 40 CFR 1065.695 we identify
data that may be appropriate for
collecting during testing of in-use
engines using portable analyzers.
(c) We specify the following
requirements related to the general
compliance provisions in 40 CFR part
1068:
(1) In 40 CFR 1068.5 we establish a
process for evaluating good engineering
judgment related to testing and
certification.
(2) In 40 CFR 1068.25 we describe
general provisions related to sending
and keeping information.
(3) In 40 CFR 1068.27 we require
manufacturers to make engines available
for our testing or inspection if we make
such a request.
(4) In 40 CFR 1068.105 we require
vessel manufacturers to keep certain
records related to duplicate labels from
engine manufacturers.
(5) In 40 CFR 1068.120 we specify
recordkeeping related to rebuilding
engines.
(6) In 40 CFR part 1068, subpart C, we
identify several reporting and
recordkeeping items for making
demonstrations and getting approval
related to various exemptions.
(7) In 40 CFR part 1068, subpart D, we
identify several reporting and
recordkeeping items for making
demonstrations and getting approval
related to importing engines.
(8) In 40 CFR 1068.450 and 1068.455
we specify certain records related to
testing production-line engines in a
selective enforcement audit.
(9) In 40 CFR 1068.501 we specify
certain records related to investigating
and reporting emission-related defects.
(10) In 40 CFR 1068.525 and 1068.530
we specify certain records related to
recalling nonconforming engines.
Appendix I to Part 1042.—Summary of
Previous Emission Standards
The following standards apply to
compression-ignition marine engines
produced before the model years specified in
§ 1042.1:
(a) Engines below 37 kW. Tier 1 and Tier
2 standards for engines below 37 kW apply
as specified in 40 CFR part 89 and
summarized in the following table:
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TABLE 1 TO APPENDIX I.—EMISSION STANDARDS FOR ENGINES BELOW 37 KW (G/KW-HR)
Rated power (kW)
Tier
kW<8 ................................................
8≤kW<19 ..........................................
19≤kW<37 ........................................
Tier
Tier
Tier
Tier
Tier
Tier
1
2
1
2
1
2
Model year
...............................................
...............................................
...............................................
...............................................
...............................................
...............................................
(b) Engines at or above 37 kW. Tier 1 and
Tier 2 standards for engines at or above 37
kW apply as specified in 40 CFR part 94 and
summarized as follows:
(1) Tier 1 standards. NOX emissions from
model year 2004 and later engines with
displacement of 2.5 or more liters per
NMHC + NOX
2000
2005
2000
2005
1999
2004
CO
10.5
7.5
9.5
7.5
9.5
7.5
cylinder may not exceed the following
values:
(i) 17.0 g/kW-hr when maximum test speed
is less than 130 rpm.
(ii) 45.0 × N¥0.20 when maximum test
speed is at or above 130 but below 2000 rpm,
where N is the maximum test speed of the
engine in revolutions per minute. Round the
PM
8.0
8.0
6.6
6.6
5.5
5.5
1.0
0.80
0.80
0.80
0.8
0.6
calculated standard to the nearest 0.1 g/kWhr.
(ii) 9.8 g/kW-hr when maximum test speed
is 2000 rpm or more.
(2) Tier 2 primary standards. Exhaust
emissions may not exceed the values shown
in the following table:
TABLE 2 TO APPENDIX I.—PRIMARY TIER 2 EMISSION STANDARDS FOR COMMERCIAL AND RECREATIONAL MARINE
ENGINES AT OR ABOVE 37 KW (G/KW-HR)
Engine size
liters/cylinder
Maximum engine
power
disp. < 0.9 ....................
power ≥ 37 kW ............
0.9 ≤ disp. < 1.2 ...........
All ................................
1.2 ≤ disp. < 2.5 ...........
All ................................
2.5 ≤ disp. < 5.0 ...........
All ................................
5.0 ≤ disp. < 15.0 .........
15.0 ≤ disp. < 20.0 .......
All ................................
power < 3300 kW .......
power ≥ 3300 kW ........
All ................................
All ................................
20.0 ≤ disp. < 25.0 .......
25.0 ≤ disp. < 30.0 .......
(3) Tier 2 supplemental standards. Not-toexceed emission standards apply for Tier 2
engines as specified in 40 CFR 94.8(e).
Commercial ...............
Recreational ..............
Commercial ...............
Recreational ..............
Commercial ...............
Recreational ..............
Commercial ...............
Recreational ..............
...................................
...................................
...................................
...................................
...................................
2005
2007
2004
2006
2004
2006
2007
2009
2007
2007
2007
2007
2007
CO
g/kW-hr
7.5
7.5
7.2
7.2
7.2
7.2
7.2
7.2
7.8
8.7
9.8
9.8
11
PM
g/kW-hr
5.0
5.0
5.0
5.0
5.0
5.0
5.0
5.0
5.0
5.0
5.0
5.0
5.0
0.40
0.40
0.30
0.30
0.20
0.20
0.20
0.20
0.27
0.50
0.50
0.50
0.5
(1) The following duty cycle applies for
discrete-mode testing:
(a) The following duty cycles apply as
specified in § 1042.505(b)(1):
Percent of
maximum test
power
Engine speed 1
...............
...............
...............
...............
1 Speed
1
1
1
1
1
1
1
1
2
2
2
2
2
Appendix II to Part 1042—Steady-State
Duty Cycles
E3 mode
No.
1
2
3
4
Category
Category
Category
Category
Category
Category
Category
Category
Category
Category
Category
Category
Category
NOX + THC
g/kW-hr
Model
year
Category
Maximum test speed .......................................................................................................................
91% ..................................................................................................................................................
80% ..................................................................................................................................................
63% ..................................................................................................................................................
Weighting
factors
100
75
50
25
terms are defined in 40 CFR part 1065. Percent speed values are relative to maximum test speed.
(2) The following duty cycle applies for
ramped-modal testing:
Time in mode
(seconds)
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RMC mode
1a
1b
2a
2b
3a
3b
4a
Steady-state .....................................
Transition .........................................
Steady-state .....................................
Transition .........................................
Steady-state .....................................
Transition .........................................
Steady-state .....................................
1 Speed terms are defined in 40 CFR
2 The percent power is relative to the
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229
20
166
20
570
20
175
Engine speed 1, 3
Maximum test speed ...............................
Linear transition .......................................
63% .........................................................
Linear transition .......................................
91% .........................................................
Linear transition .......................................
80% .........................................................
Power (percent) 2, 3
100%.
Linear transition in torque.
25%.
Linear transition in torque.
75%.
Linear transition in torque.
50%.
part 1065. Percent speed is relative to maximum test speed.
maximum test power.
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3 Advance from one mode to the next within a 20-second transition phase. During the transition phase, command a linear progression from the
torque setting of the current mode to the torque setting of the next mode, and simultaneously command a similar linear progression for engine
speed if there is a change in speed setting.
(b) The following duty cycles apply as
specified in § 1042.505(b)(2):
(1) The following duty cycle applies for
discrete-mode testing:
E5 mode
No.
1
2
3
4
5
...............
...............
...............
...............
...............
1 Speed
Percent of
maximum test
power
Engine speed 1
Maximum test speed .......................................................................................................................
91% ..................................................................................................................................................
80% ..................................................................................................................................................
63% ..................................................................................................................................................
Warm idle ........................................................................................................................................
Weighting
factors
100
75
50
25
0
0.08
0.13
0.17
0.32
0.3
terms are defined in 40 CFR part 1065. Percent speed values are relative to maximum test speed.
(2) The following duty cycle applies for
ramped-modal testing:
Time in mode
(seconds)
RMC mode
1a Steady-state .....................................
1b Transition .........................................
2a Steady-state .....................................
2b Transition .........................................
3a Steady-state .....................................
3b Transition .........................................
4a Steady-state .....................................
4b Transition .........................................
5a Steady-state .....................................
5b Transition .........................................
6 Steady-state .......................................
167
20
85
20
354
20
141
20
182
20
171
Engine speed
Power (percent)
1, 3
Warm idle ................................................
Linear transition .......................................
Maximum test speed ...............................
Linear transition .......................................
63% .........................................................
Linear transition .......................................
91% .........................................................
Linear transition .......................................
80% .........................................................
Linear transition .......................................
Warm idle ................................................
0.
Linear transition
100%.
Linear transition
25%.
Linear transition
75%.
Linear transition
50%.
Linear transition
0.
2, 3
in torque.
in torque.
in torque.
in torque.
in torque.
1 Speed
terms are defined in 40 CFR part 1065. Percent speed is relative to maximum test speed.
percent power is relative to the maximum test power.
from one mode to the next within a 20-second transition phase. During the transition phase, command a linear progression from the
torque setting of the current mode to the torque setting of the next mode, and simultaneously command a similar linear progression for engine
speed if there is a change in speed setting.
2 The
3 Advance
(c) The following duty cycles apply as
specified in § 1042.505(b)(3):
(1) The following duty cycle applies for
discrete-mode testing:
E2 mode
No.
1
2
3
4
...............
...............
...............
...............
Torque
(percent) 2
Engine speed 1
Engine
Engine
Engine
Engine
Governed
Governed
Governed
Governed
.............................................................................................................................
.............................................................................................................................
.............................................................................................................................
.............................................................................................................................
100
75
50
25
Weighting
factors
0.2
0.5
0.15
0.15
1 Speed
2 The
terms are defined in 40 CFR part 1065.
percent torque is relative to the maximum test torque as defined in 40 CFR part 1065.
(2) The following duty cycle applies for
ramped-modal testing:
Time in mode
(seconds)
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RMC mode
1a
1b
2a
2b
3a
3b
4a
Steady-state .....................................
Transition .........................................
Steady-state .....................................
Transition .........................................
Steady-state .....................................
Transition .........................................
Steady-state .....................................
234
20
571
20
165
20
170
Torque
(percent) 1, 2
Engine speed
Engine
Engine
Engine
Engine
Engine
Engine
Engine
Governed
Governed
Governed
Governed
Governed
Governed
Governed
....................................
....................................
....................................
....................................
....................................
....................................
....................................
100%.
Linear transition.
25%.
Linear transition.
75%.
Linear transition.
50%.
1 The
percent torque is relative to the maximum test torque as defined in 40 CFR part 1065.
from one mode to the next within a 20-second transition phase. During the transition phase, command a linear progression from the
torque setting of the current mode to the torque setting of the next mode.
2 Advance
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(a) The following definitions apply for this
Appendix III:
(1) Percent power means the percentage of
the maximum power achieved at Maximum
Test Speed (or at Maximum Test Torque for
constant-speed engines).
(2) Percent speed means the percentage of
Maximum Test Speed.
(b) Figure 1 of this Appendix illustrates the
default NTE zone for commercial marine
engines certified using the duty cycle
specified in § 1042.505(b)(1), except for
variable-speed propulsion marine engines
used with controllable-pitch propellers or
with electrically coupled propellers, as
follows:
(1) Subzone 1 is defined by the following
boundaries:
(i) Percent power ≥ 0.7 · (percent speed)2.5.
(ii) Percent power ≤ (percent speed/0.9)3.5.
(iii) Percent power ≥ 3.0 · (100%—percent
speed).
(2) Subzone 2 is defined by the following
boundaries:
(i) Percent power ≥ 0.7 · (percent speed)2.5.
(ii) Percent power ≤ (percent speed/0.9)3.5.
(iii) Percent power < 3.0 · (100% ¥ percent
speed).
(iv) Percent speed ≥ 70 percent.
(c) Figure 2 of this Appendix illustrates the
default NTE zone for recreational marine
engines certified using the duty cycle
specified in § 1042.505(b)(2), except for
variable-speed marine engines used with
controllable-pitch propellers or with
electrically coupled propellers, as follows:
(1) Subzone 1 is defined by the following
boundaries:
(i) Percent power ≥ 0.7 · (percent speed)2.5.
(ii) Percent power ≤ (percent speed/0.9)3.5.
(iii) Percent power ≥ 3.0 · (100%¥percent
speed).
(iv) Percent power ≤ 95 percent.
(2) Subzone 2 is defined by the following
boundaries:
(i) Percent power ≥ 0.7 · (percent speed)2.5.
(ii) Percent power ≤ (percent speed/0.9)3.5.
(iii) Percent power < 3.0 · (100%¥percent
speed).
(iv) Percent speed ≥ 70 percent.
(3) Subzone 3 is defined by the following
boundaries:
(i) Percent power ≤ (percent speed/0.9)3.5.
(ii) Percent power > 95 percent.
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Appendix III to Part 1042—Not-toExceed Zones
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(d) Figure 3 of this Appendix illustrates the
default NTE zone for variable-speed marine
engines used with controllable-pitch
propellers or with electrically coupled
propellers that are certified using the duty
cycle specified in § 1042.505(b)(1), (2), or (3),
as follows:
(1) Subzone 1 is defined by the following
boundaries:
(i) Percent power ≥ 0.7 · (percent speed)2.5.
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(ii) Percent power ≥ 3.0 · (100%¥percent
speed).
(iii) Percent speed ≥ 78.9 percent.
(2) Subzone 2a is defined by the following
boundaries:
(i) Percent power ≥ 0.7 · (percent speed)2.5.
(ii) Percent speed ≥ 70 percent.
(iii) Percent speed < 78.9 percent, for
Percent power > 63.3 percent.
(iv) Percent power < 3.0 · (100%¥percent
speed), for Percent speed ≥ 78.9 percent.
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(3) Subzone 2b is defined by the following
boundaries:
(i) The line formed by connecting the
following two points on a plot of speed-vs.power:
(A) Percent speed = 70 percent; Percent
power = 28.7 percent.
(B) Percent speed = 40 percent at governed
speed; Percent power = 40 percent.
(ii) Percent power < 0.7 · (percent speed)2.5.
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(2) Subzone 2 is defined by the following
boundaries:
(i) Percent power < 70 percent.
(ii) Percent power ≥ 40 percent.
ER06MY08.016
(1) Subzone 1 is defined by the following
boundaries:
(i) Percent power ≥ 70 percent.
(ii) [Reserved]
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(e) Figure 4 of this Appendix illustrates the
default NTE zone for constant-speed engines
certified using a duty cycle specified in
§ 1042.505(b)(3) or (b)(4), as follows:
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(1) The default NTE zone is defined by the
boundaries specified in 40 CFR 86.1370–
2007(b)(1) and (2).
(2) A special PM subzone is defined in 40
CFR 1039.515(b).
PART 1065—ENGINE-TESTING
PROCEDURES
1039 as specified in 40 CFR part 60,
subpart IIII. For earlier model years,
manufacturers may use the test
procedures in this part or those
specified in 40 CFR part 89 according to
§ 1065.10.
(4) Marine diesel engines we regulate
under 40 CFR part 1042. For earlier
model years, manufacturers may use the
test procedures in this part or those
specified in 40 CFR part 94 according to
§ 1065.10.
(5) [Reserved]
(6) Large nonroad spark-ignition
engines we regulate under 40 CFR part
1048, and stationary engines that are
certified to the standards in 40 CFR part
1048 or as otherwise specified in 40
CFR part 60, subpart JJJJ.
(7) Vehicles we regulate under 40 CFR
part 1051 (such as snowmobiles and offhighway motorcycles) based on engine
testing. See 40 CFR part 1051, subpart
F, for standards and procedures that are
based on vehicle testing.
(8) [Reserved]
(b) The procedures of this part may
apply to other types of engines, as
described in this part and in the
standard-setting part.
(c) The term ‘‘you’’ means anyone
performing testing under this part other
than EPA.
45. The authority citation for part
1065 continues to read as follows:
■
Authority: 42 U.S.C. 7401–7671q.
Subpart A—[Amended]
46. Section 1065.1 is revised to read
as follows:
■
dwashington3 on PROD1PC69 with RULES
§ 1065.1
Applicability.
(a) This part describes the procedures
that apply to testing we require for the
following engines or for vehicles using
the following engines:
(1) Locomotives we regulate under 40
CFR part 1033. For earlier model years,
manufacturers may use the test
procedures in this part or those
specified in 40 CFR part 92 according to
§ 1065.10.
(2) Model year 2010 and later heavyduty highway engines we regulate under
40 CFR part 86. For earlier model years,
manufacturers may use the test
procedures in this part or those
specified in 40 CFR part 86, subpart N,
according to § 1065.10.
(3) Nonroad diesel engines we
regulate under 40 CFR part 1039 and
stationary diesel engines that are
certified to the standards in 40 CFR part
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(1) This part is addressed primarily to
manufacturers of engines, vehicles,
equipment, and vessels, but it applies
equally to anyone who does testing
under this part for such manufacturers.
(2) This part applies to any
manufacturer or supplier of test
equipment, instruments, supplies, or
any other goods or services related to
the procedures, requirements,
recommendations, or options in this
part.
(d) Paragraph (a) of this section
identifies the parts of the CFR that
define emission standards and other
requirements for particular types of
engines. In this part, we refer to each of
these other parts generically as the
‘‘standard-setting part.’’ For example, 40
CFR part 1051 is always the standardsetting part for snowmobiles and part 86
is the standard-setting part for heavyduty highway engines.
(e) Unless we specify otherwise, the
terms ‘‘procedures’’ and ‘‘test
procedures’’ in this part include all
aspects of engine testing, including the
equipment specifications, calibrations,
calculations, and other protocols and
procedural specifications needed to
measure emissions.
(f) For vehicles, equipment, or vessels
subject to this part and regulated under
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(f) Figure 5 of this Appendix illustrates the
default NTE zone for variable-speed auxiliary
marine engines certified using the duty cycle
specified in § 1042.505(b)(5)(ii) or (iii), as
follows:
Federal Register / Vol. 73, No. 88 / Tuesday, May 6, 2008 / Rules and Regulations
vehicle-based, equipment-based, or
vessel-based standards, use good
engineering judgment to interpret the
term ‘‘engine’’ in this part to include
vehicles, equipment, or vessels, where
appropriate.
(g) For additional information
regarding these test procedures, visit our
Web site at www.epa.gov, and in
particular https://www.epa.gov/otaq/
testingregs.htm.
■ 47. Section 1065.2 is revised to read
as follows:
§ 1065.2 Submitting information to EPA
under this part.
(a) You are responsible for statements
and information in your applications for
certification, requests for approved
procedures, selective enforcement
audits, laboratory audits, productionline test reports, field test reports, or any
other statements you make to us related
to this part 1065.
(b) In the standard-setting part and in
40 CFR 1068.101, we describe your
obligation to report truthful and
complete information and the
consequences of failing to meet this
obligation. See also 18 U.S.C. 1001 and
42 U.S.C. 7413(c)(2).
(c) We may void any certificates or
approvals associated with a submission
of information if we find that you
intentionally submitted false,
incomplete, or misleading information.
For example, if we find that you
intentionally submitted incomplete
information to mislead EPA when
requesting approval to use alternate test
procedures, we may void the certificates
for all engines families certified based
on emission data collected using the
alternate procedures. This would also
apply if you ignore data from
incomplete tests or from repeat tests
with higher emission results.
(d) We may require an authorized
representative of your company to
approve and sign the submission, and to
certify that all of the information
submitted is accurate and complete.
This includes everyone who submits
information, including manufacturers
and others.
(e) See 40 CFR 1068.10 for provisions
related to confidential information. Note
however that under 40 CFR 2.301,
emission data is generally not eligible
for confidential treatment.
(f) Nothing in this part should be
interpreted to limit our ability under
Clean Air Act section 208 (42 U.S.C.
7542) to verify that engines conform to
the regulations.
■ 48. Section 1065.5 is revised to read
as follows:
§ 1065.5 Overview of this part 1065 and its
relationship to the standard-setting part.
(a) This part specifies procedures that
apply generally to testing various
categories of engines. See the standardsetting part for directions in applying
specific provisions in this part for a
particular type of engine. Before using
this part’s procedures, read the
standard-setting part to answer at least
the following questions:
(1) What duty cycles must I use for
laboratory testing?
25291
(2) Should I warm up the test engine
before measuring emissions, or do I
need to measure cold-start emissions
during a warm-up segment of the duty
cycle?
(3) Which exhaust gases do I need to
measure?
(4) Do any unique specifications
apply for test fuels?
(5) What maintenance steps may I
take before or between tests on an
emission-data engine?
(6) Do any unique requirements apply
to stabilizing emission levels on a new
engine?
(7) Do any unique requirements apply
to test limits, such as ambient
temperatures or pressures?
(8) Is field testing required or allowed,
and are there different emission
standards or procedures that apply to
field testing?
(9) Are there any emission standards
specified at particular engine-operating
conditions or ambient conditions?
(10) Do any unique requirements
apply for durability testing?
(b) The testing specifications in the
standard-setting part may differ from the
specifications in this part. In cases
where it is not possible to comply with
both the standard-setting part and this
part, you must comply with the
specifications in the standard-setting
part. The standard-setting part may also
allow you to deviate from the
procedures of this part for other reasons.
(c) The following table shows how
this part divides testing specifications
into subparts:
TABLE 1 OF § 1065.5.—DESCRIPTION OF PART 1065 SUBPARTS
This subpart
Subpart
Subpart
Subpart
Subpart
Subpart
Subpart
Subpart
Subpart
Subpart
Subpart
A .............................
B .............................
C .............................
D .............................
E .............................
F .............................
G .............................
H .............................
I ...............................
J ..............................
Describes these specifications or procedures
Applicability and general provisions.
Equipment for testing.
Measurement instruments for testing.
Calibration and performance verifications for measurement systems.
How to prepare engines for testing, including service accumulation.
How to run an emission test over a predetermined duty cycle.
Test procedure calculations.
Fuels, engine fluids, analytical gases, and other calibration standards.
Special procedures related to oxygenated fuels.
How to test with portable emission measurement systems (PEMS).
49. Section 1065.10 is amended by
revising paragraphs (c)(1), (c)(2), (c)(6),
and (c)(7) introductory text to read as
follows:
■
dwashington3 on PROD1PC69 with RULES
§ 1065.10
Other procedures.
*
*
*
*
*
(c) * * *
(1) The objective of the procedures in
this part is to produce emission
measurements equivalent to those that
would result from measuring emissions
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during in-use operation using the same
engine configuration as installed in a
vehicle, equipment, or vessel. However,
in unusual circumstances where these
procedures may result in measurements
that do not represent in-use operation,
you must notify us if good engineering
judgment indicates that the specified
procedures cause unrepresentative
emission measurements for your
engines. Note that you need not notify
us of unrepresentative aspects of the test
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procedure if measured emissions are
equivalent to in-use emissions. This
provision does not obligate you to
pursue new information regarding the
different ways your engine might
operate in use, nor does it obligate you
to collect any other in-use information
to verify whether or not these test
procedures are representative of your
engine’s in-use operation. If you notify
us of unrepresentative procedures under
this paragraph (c)(1), we will cooperate
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with you to establish whether and how
the procedures should be appropriately
changed to result in more representative
measurements. While the provisions of
this paragraph (c)(1) allow us to be
responsive to issues as they arise, we
would generally work toward making
these testing changes generally
applicable through rulemaking. We will
allow reasonable lead time for
compliance with any resulting change
in procedures. We will consider the
following factors in determining the
importance of pursuing changes to the
procedures:
(i) Whether supplemental emission
standards or other requirements in the
standard-setting part address the type of
operation of concern or otherwise
prevent inappropriate design strategies.
(ii) Whether the unrepresentative
aspect of the procedures affect your
ability to show compliance with the
applicable emission standards.
(iii) The extent to which the
established procedures require the use
of emission-control technologies or
strategies that are expected to ensure a
comparable degree of emission control
under the in-use operation that differs
from the specified procedures.
(2) You may request to use special
procedures if your engine cannot be
tested using the specified procedures.
For example, this may apply if your
engine cannot operate on the specified
duty cycle. In this case, tell us in
writing why you cannot satisfactorily
test your engine using this part’s
procedures and ask to use a different
approach. We will approve your request
if we determine that it would produce
emission measurements that represent
in-use operation and we determine that
it can be used to show compliance with
the requirements of the standard-setting
part.
*
*
*
*
*
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(6) During the 12 months following
the effective date of any change in the
provisions of this part 1065, you may
use data collected using procedures
specified in the previously applicable
version of this part 1065. This paragraph
(c)(6) does not restrict the use of
carryover certification data otherwise
allowed by the standard-setting part.
(7) You may request to use alternate
procedures, or procedures that are more
accurate or more precise than the
allowed procedures. The following
provisions apply to requests for
alternate procedures:
*
*
*
*
*
50. Section 1065.12 is amended by
revising paragraphs (a) and (d)(1) to read
as follows:
■
§ 1065.12 Approval of alternate
procedures.
(a) To get approval for an alternate
procedure under § 1065.10(c), send the
Designated Compliance Officer an
initial written request describing the
alternate procedure and why you
believe it is equivalent to the specified
procedure. Anyone may request
alternate procedure approval. This
means that an individual engine
manufacturer may request to use an
alternate procedure. This also means
that an instrument manufacturer may
request to have an instrument,
equipment, or procedure approved as an
alternate procedure to those specified in
this part. We may approve your request
based on this information alone, or, as
described in this section, we may ask
you to submit to us in writing
supplemental information showing that
your alternate procedure is consistently
and reliably at least as accurate and
repeatable as the specified procedure.
*
*
*
*
*
(d) * * *
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(1) Theoretical basis. Give a brief
technical description explaining why
you believe the proposed alternate
procedure should result in emission
measurements equivalent to those using
the specified procedure. You may
include equations, figures, and
references. You should consider the full
range of parameters that may affect
equivalence. For example, for a request
to use a different NOX measurement
procedure, you should theoretically
relate the alternate detection principle
to the specified detection principle over
the expected concentration ranges for
NO, NO2, and interference gases. For a
request to use a different PM
measurement procedure, you should
explain the principles by which the
alternate procedure quantifies
particulate mass similarly to the
specified procedures.
*
*
*
*
*
■ 51. Section 1065.15 is amended by
revising paragraphs (c)(1) and (e) and
adding paragraph (f) to read as follows:
§ 1065.15 Overview of procedures for
laboratory and field testing.
*
*
*
*
*
(c) * * *
(1) Engine operation. Engine
operation is specified over a test
interval. A test interval is the time over
which an engine’s total mass of
emissions and its total work are
determined. Refer to the standardsetting part for the specific test intervals
that apply to each engine. Testing may
involve measuring emissions and work
in a laboratory-type environment or in
the field, as described in paragraph (f)
of this section.
*
*
*
*
*
(e) The following figure illustrates the
allowed measurement configurations
described in this part 1065:
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(f) This part 1065 describes how to
test engines in a laboratory-type
environment or in the field.
(1) This affects test intervals and duty
cycles as follows:
(i) For laboratory testing, you
generally determine brake-specific
emissions for duty-cycle testing by
using an engine dynamometer in a
laboratory or other environment. This
typically consists of one or more test
intervals, each defined by a duty cycle,
which is a sequence of modes, speeds,
and/or torques (or powers) that an
engine must follow. If the standardsetting part allows it, you may also
simulate field testing with an engine
dynamometer in a laboratory or other
environment.
(ii) Field testing consists of normal inuse engine operation while an engine is
installed in a vehicle, equipment, or
vessel rather than following a specific
engine duty cycle. The standard-setting
part specifies how test intervals are
defined for field testing.
(2) The type of testing may also affect
what test equipment may be used. You
may use ‘‘lab-grade’’ test equipment for
any testing. The term ‘‘lab-grade’’ refers
to equipment that fully conforms to the
applicable specifications of this part.
For some testing you may alternatively
use ‘‘field-grade’’ equipment. The term
‘‘field-grade’’ refers to equipment that
fully conforms to the applicable
specifications of subpart J of this part,
but does not fully conform to other
specifications of this part. You may use
‘‘field-grade’’ equipment for field
testing. We also specify in this part and
in the standard-setting parts certain
cases in which you may use ‘‘fieldgrade’’ equipment for testing in a
laboratory-type environment. (Note:
Although ‘‘field-grade’’ equipment is
generally more portable than ‘‘labgrade’’ test equipment, portability is not
relevant to whether equipment is
considered to be ‘‘field-grade’’ or ‘‘labgrade’’.)
■ 52. Section 1065.20 is amended by
revising paragraphs (a)(2), (b)(2), (f), and
(g) to read as follows:
dwashington3 on PROD1PC69 with RULES
§ 1065.20 Units of measure and overview
of calculations.
(a) * * *
(2) We designate brake-specific
emissions in grams per kilowatt-hour (g/
(kW·hr)), rather than the SI unit of
grams per megajoule (g/MJ). In addition,
we use the symbol hr to identify hour,
rather than the SI convention of using
h. This is based on the fact that engines
are generally subject to emission
standards expressed in g/kW·hr. If we
specify engine standards in grams per
horsepower·hour (g/(hp·hr)) in the
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standard-setting part, convert units as
specified in paragraph (d) of this
section.
*
*
*
*
*
(b) * * *
(2) For all substances, cm3/m3,
formerly ppm (volume).
*
*
*
*
*
(f) Interpretation of ranges. Interpret a
range as a tolerance unless we explicitly
identify it as an accuracy, repeatability,
linearity, or noise specification. See
§ 1065.1001 for the definition of
tolerance. In this part, we specify two
types of ranges:
(1) Whenever we specify a range by a
single value and corresponding limit
values above and below that value,
target any associated control point to
that single value. Examples of this type
of range include ‘‘± 10% of maximum
pressure’’, or ‘‘(30 ± 10) kPa’’.
(2) Whenever we specify a range by
the interval between two values, you
may target any associated control point
to any value within that range. An
example of this type of range is ‘‘(40 to
50) kPa’’.
(g) Scaling of specifications with
respect to an applicable standard.
Because this part 1065 is applicable to
a wide range of engines and emission
standards, some of the specifications in
this part are scaled with respect to an
engine’s applicable standard or
maximum power. This ensures that the
specification will be adequate to
determine compliance, but not overly
burdensome by requiring unnecessarily
high-precision equipment. Many of
these specifications are given with
respect to a ‘‘flow-weighted mean’’ that
is expected at the standard or during
testing. Flow-weighted mean is the
mean of a quantity after it is weighted
proportional to a corresponding flow
rate. For example, if a gas concentration
is measured continuously from the raw
exhaust of an engine, its flow-weighted
mean concentration is the sum of the
products of each recorded concentration
times its respective exhaust flow rate,
divided by the sum of the recorded flow
rates. As another example, the bag
concentration from a CVS system is the
same as the flow-weighted mean
concentration, because the CVS system
itself flow-weights the bag
concentration. Refer to § 1065.602 for
information needed to estimate and
calculate flow-weighted means.
Wherever a specification is scaled to a
value based upon an applicable
standard, interpret the standard to be
the family emission limit if the engine
is certified under an emission credit
program in the standard-setting part.
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Subpart B—[Amended]
53. Section 1065.101 is amended by
revising paragraph (a) and adding
paragraph (e) before the figures to read
as follows:
■
§ 1065.101
Overview.
(a) This subpart specifies equipment,
other than measurement instruments,
related to emission testing. The
provisions of this subpart apply for all
engine dynamometer testing where
engine speeds and loads are controlled
to follow a prescribed duty cycle. See
subpart J of this part to determine which
of the provisions of this subpart apply
for field testing. This equipment
includes three broad categoriesdynamometers, engine fluid systems
(such as fuel and intake-air systems),
and emission-sampling hardware.
*
*
*
*
*
(e) Dynamometer testing involves
engine operation over speeds and loads
that are controlled to a prescribed duty
cycle. Field testing involves measuring
emissions over normal in-use operation
of a vehicle or piece of equipment. Field
testing does not involve operating an
engine over a prescribed duty cycle.
*
*
*
*
*
■ 54. Section 1065.110 is amended by
revising paragraphs (a) introductory text
and (e) and adding paragraphs (a)(1)(iv)
and (f) to read as follows:
§ 1065.110 Work inputs and outputs,
accessory work, and operator demand.
(a) Work. Use good engineering
judgment to simulate all engine work
inputs and outputs as they typically
would operate in use. Account for work
inputs and outputs during an emission
test by measuring them; or, if they are
small, you may show by engineering
analysis that disregarding them does not
affect your ability to determine the net
work output by more than ± 0.5% of the
net expected work output over the test
interval. Use equipment to simulate the
specific types of work, as follows:
(1) * * *
(iv) You may use any device that is
already installed on a vehicle,
equipment, or vessel to absorb work
from the engine’s output shaft(s).
Examples of these types of devices
include a vessel’s propeller and a
locomotive’s generator.
*
*
*
*
*
(e) Operator demand for shaft work.
Operator demand is defined in
§ 1065.1001. Command the operator
demand and the dynamometer(s) to
follow a prescribed duty cycle with set
points for engine speed and torque as
specified in § 1065.512. Refer to the
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standard-setting part to determine the
specifications for your duty cycle(s).
Use a mechanical or electronic input to
control operator demand such that the
engine is able to meet the validation
criteria in § 1065.514 over each
applicable duty cycle. Record feedback
values for engine speed and torque as
specified in § 1065.512. Using good
engineering judgment, you may improve
control of operator demand by altering
on-engine speed and torque controls.
However, if these changes result in
unrepresentative testing, you must
notify us and recommend other test
procedures under § 1065.10(c)(1).
(f) Other engine inputs. If your
electronic control module requires
specific input signals that are not
available during dynamometer testing,
such as vehicle speed or transmission
signals, you may simulate the signals
using good engineering judgment. Keep
records that describe what signals you
simulate and explain why these signals
are necessary for representative testing.
■ 55. Section 1065.120 is amended by
revising paragraph (a) to read as follows:
§ 1065.120 Fuel properties and fuel
temperature and pressure.
(a) Use fuels as specified in the
standard-setting part, or as specified in
subpart H of this part if fuels are not
specified in the standard-setting part.
*
*
*
*
*
■ 56. Section 1065.122 is amended by
revising paragraphs (a) introductory
text, (a)(1), and (c) to read as follows:
dwashington3 on PROD1PC69 with RULES
§ 1065.122
Engine cooling and lubrication.
(a) Engine cooling. Cool the engine
during testing so its intake-air, oil,
coolant, block, and head temperatures
are within their expected ranges for
normal operation. You may use
auxiliary coolers and fans.
(1) For air-cooled engines only, if you
use auxiliary fans you must account for
work input to the fan(s) according to
§ 1065.110.
*
*
*
*
*
(c) Lubricating oil. Use lubricating oils
specified in § 1065.740. For two-stroke
engines that involve a specified mixture
of fuel and lubricating oil, mix the
lubricating oil with the fuel according to
the manufacturer’s specifications.
*
*
*
*
*
■ 57. Section 1065.125 is amended by
revising paragraphs (c) and (d) and
adding paragraph (e) to read as follows:
§ 1065.125
Engine intake air.
*
*
*
*
*
(c) Unless stated otherwise in the
standard-setting part, maintain the
temperature of intake air to (25 ± 5) °C,
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as measured upstream of any engine
component.
(d) Use an intake-air restriction that
represents production engines. Make
sure the intake-air restriction is between
the manufacturer’s specified maximum
for a clean filter and the manufacturer’s
specified maximum allowed. Measure
the static differential pressure of the
restriction at the location and at the
speed and torque set points specified by
the manufacturer. If the manufacturer
does not specify a location, measure this
pressure upstream of any turbocharger
or exhaust gas recirculation system
connection to the intake air system. If
the manufacturer does not specify speed
and torque points, measure this pressure
while the engine outputs maximum
power. As the manufacturer, you are
liable for emission compliance for all
values up to the maximum restriction
you specify for a particular engine.
(e) This paragraph (e) includes
provisions for simulating charge-air
cooling in the laboratory. This approach
is described in paragraph (e)(1) of this
section. Limits on using this approach
are described in paragraphs (e)(2) and
(3) of this section.
(1) Use a charge-air cooling system
with a total intake-air capacity that
represents production engines’ in-use
installation. Design any laboratory
charge-air cooling system to minimize
accumulation of condensate. Drain any
accumulated condensate and
completely close all drains before
emission testing. Keep the drains closed
during the emission test. Maintain
coolant conditions as follows:
(i) Maintain a coolant temperature of
at least 20 °C at the inlet to the chargeair cooler throughout testing.
(ii) At the engine conditions specified
by the manufacturer, set the coolant
flow rate to achieve an air temperature
within ± 5 °C of the value specified by
the manufacturer after the charge-air
cooler’s outlet. Measure the air-outlet
temperature at the location specified by
the manufacturer. Use this coolant flow
rate set point throughout testing. If the
engine manufacturer does not specify
engine conditions or the corresponding
charge-air cooler air outlet temperature,
set the coolant flow rate at maximum
engine power to achieve a charge-air
cooler air outlet temperature that
represents in-use operation.
(iii) If the engine manufacturer
specifies pressure-drop limits across the
charge-air cooling system, ensure that
the pressure drop across the charge-air
cooling system at engine conditions
specified by the manufacturer is within
the manufacturer’s specified limit(s).
Measure the pressure drop at the
manufacturer’s specified locations.
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(2) The objective of this section is to
produce emission results that are
representative of in-use operation. If
good engineering judgment indicates
that the specifications in this section
would result in unrepresentative testing
(such as overcooling of the intake air),
you may use more sophisticated
setpoints and controls of charge-air
pressure drop, coolant temperature, and
flowrate to achieve more representative
results.
(3) This approach does not apply for
field testing. You may not correct
measured emission levels from field
testing to account for any differences
caused by the simulated cooling in the
laboratory.
■ 58. Section 1065.130 is revised to read
as follows:
§ 1065.130
Engine exhaust.
(a) General. Use the exhaust system
installed with the engine or one that
represents a typical in-use
configuration. This includes any
applicable aftertreatment devices.
(b) Aftertreatment configuration. If
you do not use the exhaust system
installed with the engine, configure any
aftertreatment devices as follows:
(1) Position any aftertreatment device
so its distance from the nearest exhaust
manifold flange or turbocharger outlet is
within the range specified by the engine
manufacturer in the application for
certification. If this distance is not
specified, position aftertreatment
devices to represent typical in-use
vehicle configurations.
(2) You may use exhaust tubing that
is not from the in-use exhaust system
upstream of any aftertreatment device
that is of diameter(s) typical of in-use
configurations. If you use exhaust
tubing that is not from the in-use
exhaust system upstream of any
aftertreatment device, position each
aftertreatment device according to
paragraph (b)(1) of this section.
(c) Sampling system connections.
Connect an engine’s exhaust system to
any raw sampling location or dilution
stage, as follows:
(1) Minimize laboratory exhaust
tubing lengths and use a total length of
laboratory tubing of no more than 10 m
or 50 outside diameters, whichever is
greater. The start of laboratory exhaust
tubing should be specified as the exit of
the exhaust manifold, turbocharger
outlet, last aftertreatment device, or the
in-use exhaust system, whichever is
furthest downstream. The end of
laboratory exhaust tubing should be
specified as the sample point, or first
point of dilution. If laboratory exhaust
tubing consists of several different
outside tubing diameters, count the
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number of diameters of length of each
individual diameter, then sum all the
diameters to determine the total length
of exhaust tubing in diameters. Use the
mean outside diameter of any
converging or diverging sections of
tubing. Use outside hydraulic diameters
of any noncircular sections. For
multiple stack configurations where all
the exhaust stacks are combined, the
start of the laboratory exhaust tubing
may be taken at the last joint of where
all the stacks are combined.
(2) You may install short sections of
flexible laboratory exhaust tubing at any
location in the engine or laboratory
exhaust systems. You may use up to a
combined total of 2 m or 10 outside
diameters of flexible exhaust tubing.
(3) Insulate any laboratory exhaust
tubing downstream of the first 25
outside diameters of length.
(4) Use laboratory exhaust tubing
materials that are smooth-walled,
electrically conductive, and not reactive
with exhaust constituents. Stainless
steel is an acceptable material.
(5) We recommend that you use
laboratory exhaust tubing that has either
a wall thickness of less than 2 mm or
is air gap-insulated to minimize
temperature differences between the
wall and the exhaust.
(6) We recommend that you connect
multiple exhaust stacks from a single
engine into one stack upstream of any
emission sampling. To ensure mixing of
the multiple exhaust streams before
emission sampling, you may configure
the exhaust system with turbulence
generators, such as orifice plates or fins,
to achieve good mixing. We recommend
a minimum Reynolds number, Re#, of
4000 for the combined exhaust stream,
where Re# is based on the inside
diameter of the single stack. Re# is
defined in § 1065.640.
(d) In-line instruments. You may
insert instruments into the laboratory
exhaust tubing, such as an in-line smoke
meter. If you do this, you may leave a
length of up to 5 outside diameters of
laboratory exhaust tubing uninsulated
on each side of each instrument, but you
must leave a length of no more than 25
outside diameters of laboratory exhaust
tubing uninsulated in total, including
any lengths adjacent to in-line
instruments.
(e) Leaks. Minimize leaks sufficiently
to ensure your ability to demonstrate
compliance with the applicable
standards. We recommend performing a
chemical balance of fuel, intake air, and
exhaust according to § 1065.655 to
verify exhaust system integrity.
(f) Grounding. Electrically ground the
entire exhaust system.
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(g) Forced cooldown. You may install
a forced cooldown system for an
exhaust aftertreatment device according
to § 1065.530(a)(1)(i).
(h) Exhaust restriction. As the
manufacturer, you are liable for
emission compliance for all values up to
the maximum restriction(s) you specify
for a particular engine. Measure and set
exhaust restriction(s) at the location(s)
and at the engine speed and torque
values specified by the manufacturer.
Also, for variable-restriction
aftertreatment devices, measure and set
exhaust restriction(s) at the
aftertreatment condition (degreening/
aging and regeneration/loading level)
specified by the manufacturer. If the
manufacturer does not specify a
location, measure this pressure
downstream of any turbocharger. If the
manufacturer does not specify speed
and torque points, measure pressure
while the engine produces maximum
power. Use an exhaust-restriction
setpoint that represents a typical in-use
value, if available. If a typical in-use
value for exhaust restriction is not
available, set the exhaust restriction at
(80 to 100)% of the maximum exhaust
restriction specified by the
manufacturer, or if the maximum is 5
kPa or less, the set point must be no less
than 1.0 kPa from the maximum. For
example, if the maximum back pressure
is 4.5 kPa, do not use an exhaust
restriction set point that is less than 3.5
kPa.
(i) Open crankcase emissions. If the
standard-setting part requires measuring
open crankcase emissions, you may
either measure open crankcase
emissions separately using a method
that we approve in advance, or route
open crankcase emissions directly into
the exhaust system for emission
measurement. If the engine is not
already configured to route open
crankcase emissions for emission
measurement, route open crankcase
emissions as follows:
(1) Use laboratory tubing materials
that are smooth-walled, electrically
conductive, and not reactive with
crankcase emissions. Stainless steel is
an acceptable material. Minimize tube
lengths. We also recommend using
heated or thin-walled or air gapinsulated tubing to minimize
temperature differences between the
wall and the crankcase emission
constituents.
(2) Minimize the number of bends in
the laboratory crankcase tubing and
maximize the radius of any unavoidable
bend.
(3) Use laboratory crankcase exhaust
tubing that meets the engine
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manufacturer’s specifications for
crankcase back pressure.
(4) Connect the crankcase exhaust
tubing into the raw exhaust downstream
of any aftertreatment system,
downstream of any installed exhaust
restriction, and sufficiently upstream of
any sample probes to ensure complete
mixing with the engine’s exhaust before
sampling. Extend the crankcase exhaust
tube into the free stream of exhaust to
avoid boundary-layer effects and to
promote mixing. You may orient the
crankcase exhaust tube’s outlet in any
direction relative to the raw exhaust
flow.
■ 59. Section 1065.140 is revised to read
as follows:
§ 1065.140 Dilution for gaseous and PM
constituents.
(a) General. You may dilute exhaust
with ambient air, synthetic air, or
nitrogen. For gaseous emission
measurement the diluent must be at
least 15°C. Note that the composition of
the diluent affects some gaseous
emission measurement instruments’
response to emissions. We recommend
diluting exhaust at a location as close as
possible to the location where ambient
air dilution would occur in use.
(b) Dilution-air conditions and
background concentrations. Before a
diluent is mixed with exhaust, you may
precondition it by increasing or
decreasing its temperature or humidity.
You may also remove constituents to
reduce their background concentrations.
The following provisions apply to
removing constituents or accounting for
background concentrations:
(1) You may measure constituent
concentrations in the diluent and
compensate for background effects on
test results. See § 1065.650 for
calculations that compensate for
background concentrations.
(2) Either measure these background
concentrations the same way you
measure diluted exhaust constituents, or
measure them in a way that does not
affect your ability to demonstrate
compliance with the applicable
standards. For example, you may use
the following simplifications for
background sampling:
(i) You may disregard any
proportional sampling requirements.
(ii) You may use unheated gaseous
sampling systems.
(iii) You may use unheated PM
sampling systems.
(iv) You may use continuous
sampling if you use batch sampling for
diluted emissions.
(v) You may use batch sampling if you
use continuous sampling for diluted
emissions.
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(3) For removing background PM, we
recommend that you filter all dilution
air, including primary full-flow dilution
air, with high-efficiency particulate air
(HEPA) filters that have an initial
minimum collection efficiency
specification of 99.97% (see § 1065.1001
for procedures related to HEPAfiltration efficiencies). Ensure that
HEPA filters are installed properly so
that background PM does not leak past
the HEPA filters. If you choose to
correct for background PM without
using HEPA filtration, demonstrate that
the background PM in the dilution air
contributes less than 50% to the net PM
collected on the sample filter. You may
correct net PM without restriction if you
use HEPA filtration.
(c) Full-flow dilution; constantvolume sampling (CVS). You may dilute
the full flow of raw exhaust in a dilution
tunnel that maintains a nominally
constant volume flow rate, molar flow
rate or mass flow rate of diluted
exhaust, as follows:
(1) Construction. Use a tunnel with
inside surfaces of 300 series stainless
steel. Electrically ground the entire
dilution tunnel. We recommend a thinwalled and insulated dilution tunnel to
minimize temperature differences
between the wall and the exhaust gases.
(2) Pressure control. Maintain static
pressure at the location where raw
exhaust is introduced into the tunnel
within ± 1.2 kPa of atmospheric
pressure. You may use a booster blower
to control this pressure. If you test an
engine using more careful pressure
control and you show by engineering
analysis or by test data that you require
this level of control to demonstrate
compliance at the applicable standards,
we will maintain the same level of static
pressure control when we test that
engine.
(3) Mixing. Introduce raw exhaust into
the tunnel by directing it downstream
along the centerline of the tunnel. You
may introduce a fraction of dilution air
radially from the tunnel’s inner surface
to minimize exhaust interaction with
the tunnel walls. You may configure the
system with turbulence generators such
as orifice plates or fins to achieve good
mixing. We recommend a minimum
Reynolds number, Re#, of 4000 for the
diluted exhaust stream, where Re# is
based on the inside diameter of the
dilution tunnel. Re# is defined in
§ 1065.640.
(4) Flow measurement
preconditioning. You may condition the
diluted exhaust before measuring its
flow rate, as long as this conditioning
takes place downstream of any heated
HC or PM sample probes, as follows:
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(i) You may use flow straighteners,
pulsation dampeners, or both of these.
(ii) You may use a filter.
(iii) You may use a heat exchanger to
control the temperature upstream of any
flow meter, but you must take steps to
prevent aqueous condensation as
described in paragraph (c)(6) of this
section.
(5) Flow measurement. Section
1065.240 describes measurement
instruments for diluted exhaust flow.
(6) Aqueous condensation. To ensure
that you measure a flow that
corresponds to a measured
concentration, you may either prevent
aqueous condensation between the
sample probe location and the flow
meter inlet in the dilution tunnel or you
may allow aqueous condensation to
occur and then measure humidity at the
flow meter inlet. You may heat or
insulate the dilution tunnel walls, as
well as the bulk stream tubing
downstream of the tunnel to prevent
aqueous condensation. Calculations in
§ 1065.645 and § 1065.650 account for
either method of addressing humidity in
the diluted exhaust. Note that
preventing aqueous condensation
involves more than keeping pure water
in a vapor phase (see § 1065.1001).
(7) Flow compensation. Maintain
nominally constant molar, volumetric or
mass flow of diluted exhaust. You may
maintain nominally constant flow by
either maintaining the temperature and
pressure at the flow meter or by directly
controlling the flow of diluted exhaust.
You may also directly control the flow
of proportional samplers to maintain
proportional sampling. For an
individual test, validate proportional
sampling as described in § 1065.545.
(d) Partial-flow dilution (PFD). Except
as specified in this paragraph (d), you
may dilute a partial flow of raw or
previously diluted exhaust before
measuring emissions. § 1065.240
describes PFD-related flow
measurement instruments. PFD may
consist of constant or varying dilution
ratios as described in paragraphs (d)(2)
and (3) of this section. An example of
a constant dilution ratio PFD is a
‘‘secondary dilution PM’’ measurement
system.
(1) Applicability. (i) You may not use
PFD if the standard-setting part
prohibits it.
(ii) You may use PFD to extract a
proportional raw exhaust sample for any
batch or continuous PM emission
sampling over any transient duty cycle
only if we have explicitly approved it
according to § 1065.10 as an alternative
procedure to the specified procedure for
full-flow CVS.
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(iii) You may use PFD to extract a
proportional raw exhaust sample for any
batch or continuous gaseous emission
sampling.
(iv) You may use PFD to extract a
proportional raw exhaust sample for any
batch or continuous PM emission
sampling over any steady-state duty
cycle or its ramped-modal cycle (RMC)
equivalent.
(v) You may use PFD to extract a
proportional raw exhaust sample for any
batch or continuous field-testing.
(vi) You may use PFD to extract a
proportional diluted exhaust sample
from a CVS for any batch or continuous
emission sampling.
(vii) You may use PFD to extract a
constant raw or diluted exhaust sample
for any continuous emission sampling.
(2) Constant dilution-ratio PFD. Do
one of the following for constant
dilution-ratio PFD:
(i) Dilute an already proportional
flow. For example, you may do this as
a way of performing secondary dilution
from a CVS tunnel to achieve overall
dilution ratio for PM sampling.
(ii) Continuously measure constituent
concentrations. For example, you might
dilute to precondition a sample of raw
exhaust to control its temperature,
humidity, or constituent concentrations
upstream of continuous analyzers. In
this case, you must take into account the
dilution ratio before multiplying the
continuous concentration by the
sampled exhaust flow rate.
(iii) Extract a proportional sample
from a separate constant dilution ratio
PFD system. For example, you might
use a variable-flow pump to
proportionally fill a gaseous storage
medium such as a bag from a PFD
system. In this case, the proportional
sampling must meet the same
specifications as varying dilution ratio
PFD in paragraph (d)(3) of this section.
(iv) For each mode of a discrete-mode
test (such as a locomotive notch setting
or a specific setting for speed and
torque), use a constant dilution ratio for
any PM sampling. You must change the
overall PM sampling system dilution
ratio between modes so that the dilution
ratio on the mode with the highest
exhaust flow rate meets § 1065.140(e)(2)
and the dilution ratios on all other
modes is higher than this (minimum)
dilution ratio by the ratio of the
maximum exhaust flow rate to the
exhaust flow rate of the corresponding
other mode. This is the same dilution
ratio requirement for RMC or field
transient testing. You must account for
this change in dilution ratio in your
emission calculations.
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(3) Varying dilution-ratio PFD. All the
following provisions apply for varying
dilution-ratio PFD:
(i) Use a control system with sensors
and actuators that can maintain
proportional sampling over intervals as
short as 200 ms (i.e., 5 Hz control).
(ii) For control input, you may use
any sensor output from one or more
measurements; for example, intake-air
flow, fuel flow, exhaust flow, engine
speed, and intake manifold temperature
and pressure.
(iii) Account for any emission transit
time in the PFD system, as necessary.
(iv) You may use preprogrammed data
if they have been determined for the
specific test site, duty cycle, and test
engine from which you dilute
emissions.
(v) We recommend that you run
practice cycles to meet the validation
criteria in § 1065.545. Note that you
must validate every emission test by
meeting the validation criteria with the
data from that specific test. Data from
previously validated practice cycles or
other tests may not be used to validate
a different emission test.
(vi) You may not use a PFD system
that requires preparatory tuning or
calibration with a CVS or with the
emission results from a CVS. Rather,
you must be able to independently
calibrate the PFD.
(e) Dilution air temperature, dilution
ratio, residence time, and temperature
control of PM samples. Dilute PM
samples at least once upstream of
transfer lines. You may dilute PM
samples upstream of a transfer line
using full-flow dilution, or partial-flow
dilution immediately downstream of a
PM probe. In the case of partial-flow
dilution, you may have up to 26 cm of
insulated length between the end of the
probe and the dilution stage, but we
recommend that the length be as short
as practical. Configure dilution systems
as follows:
(1) Set the diluent (i.e., dilution air)
temperature to (25 ± 5) °C. Use good
engineering judgment to select a
location to measure this temperature.
We recommend that you measure this
temperature as close as practical
upstream of the point where diluent
mixes with raw exhaust.
(2) For any PM dilution system (i.e.,
CVS or PFD), dilute raw exhaust with
diluent such that the minimum overall
ratio of diluted exhaust to raw exhaust
is within the range of (5:1–7:1) and is at
least 2:1 for any primary dilution stage.
Base this minimum value on the
maximum engine exhaust flow rate for
a given test interval. Either measure the
maximum exhaust flow during a
practice run of the test interval or
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estimate it based on good engineering
judgment (for example, you might rely
on manufacturer-published literature).
(3) Configure any PM dilution system
to have an overall residence time of
(1 to 5) s, as measured from the location
of initial diluent introduction to the
location where PM is collected on the
sample media. Also configure the
system to have a residence time of
at least 0.5 s, as measured from the
location of final diluent introduction to
the location where PM is collected on
the sample media. When determining
residence times within sampling system
volumes, use an assumed flow
temperature of 25 °C and pressure of
101.325 kPa.
(4) Control sample temperature to a
(47 ± 5) °C tolerance, as measured
anywhere within 20 cm upstream or
downstream of the PM storage media
(such as a filter). Measure this
temperature with a bare-wire junction
thermocouple with wires that are (0.500
± 0.025) mm diameter, or with another
suitable instrument that has equivalent
performance. The intent of these
specifications is to minimize heat
transfer to or from the emissions sample
prior to the final stage of dilution. This
is accomplished by initially cooling the
sample through dilution.
■ 60. Section 1065.145 is revised to read
as follows:
§ 1065.145 Gaseous and PM probes,
transfer lines, and sampling system
components.
(a) Continuous and batch sampling.
Determine the total mass of each
constituent with continuous or batch
sampling, as described in
§ 1065.15(c)(2). Both types of sampling
systems have probes, transfer lines, and
other sampling system components that
are described in this section.
(b) Gaseous and PM sample probes. A
probe is the first fitting in a sampling
system. It protrudes into a raw or
diluted exhaust stream to extract a
sample, such that its inside and outside
surfaces are in contact with the exhaust.
A sample is transported out of a probe
into a transfer line, as described in
paragraph (c) of this section. The
following provisions apply to sample
probes:
(1) Probe design and construction.
Use sample probes with inside surfaces
of 300 series stainless steel or, for raw
exhaust sampling, use any nonreactive
material capable of withstanding raw
exhaust temperatures. Locate sample
probes where constituents are mixed to
their mean sample concentration. Take
into account the mixing of any
crankcase emissions that may be routed
into the raw exhaust. Locate each probe
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to minimize interference with the flow
to other probes. We recommend that all
probes remain free from influences of
boundary layers, wakes, and eddies—
especially near the outlet of a rawexhaust tailpipe where unintended
dilution might occur. Make sure that
purging or back-flushing of a probe does
not influence another probe during
testing. You may use a single probe to
extract a sample of more than one
constituent as long as the probe meets
all the specifications for each
constituent.
(2) Probe installation on multi-stack
engines. We recommend combining
multiple exhaust streams from multistack engines before emission sampling
as described in § 1065.130(c)(6). If this
is impractical, you may install
symmetrical probes and transfer lines in
each stack. In this case, each stack must
be installed such that similar exhaust
velocities are expected at each probe
location. Use identical probe and
transfer line diameters, lengths, and
bends for each stack. Minimize the
individual transfer line lengths, and
manifold the individual transfer lines
into a single transfer line to route the
combined exhaust sample to analyzers
and/or batch samplers. For PM sampling
the manifold design must merge the
individual sample streams with a
maximum angle of 12.5° relative to the
single sample stream’s flow. Note that
the manifold must meet the same
specifications as the transfer line
according to paragraph (c) of this
section. If you use this probe
configuration and you determine your
exhaust flow rates with a chemical
balance of exhaust gas concentrations
and either intake air flow or fuel flow,
then show by prior testing that the
concentration of O2 in each stack
remains within 5% of the mean O2
concentration throughout the entire
duty cycle.
(3) Gaseous sample probes. Use either
single-port or multi-port probes for
sampling gaseous emissions. You may
orient these probes in any direction
relative to the raw or diluted exhaust
flow. For some probes, you must control
sample temperatures, as follows:
(i) For probes that extract NOX from
diluted exhaust, control the probe’s wall
temperature to prevent aqueous
condensation.
(ii) For probes that extract
hydrocarbons for THC or NMHC
analysis from the diluted exhaust of
compression-ignition engines, 2-stroke
spark-ignition engines, or 4-stroke
spark-ignition engines below 19 kW, we
recommend heating the probe to
minimize hydrocarbon contamination
consistent with good engineering
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judgment. If you routinely fail the
contamination check in the 1065.520
pretest check, we recommend heating
the probe section to approximately 190
°C to minimize contamination.
(4) PM sample probes. Use PM probes
with a single opening at the end. Orient
PM probes to face directly upstream. If
you shield a PM probe’s opening with
a PM pre-classifier such as a hat, you
may not use the preclassifier we specify
in paragraph (e)(1) of this section. We
recommend sizing the inside diameter
of PM probes to approximate isokinetic
sampling at the expected mean flow
rate.
(c) Transfer lines. You may use
transfer lines to transport an extracted
sample from a probe to an analyzer,
storage medium, or dilution system,
noting certain restrictions for PM
sampling in § 1065.140(e). Minimize the
length of all transfer lines by locating
analyzers, storage media, and dilution
systems as close to probes as practical.
We recommend that you minimize the
number of bends in transfer lines and
that you maximize the radius of any
unavoidable bend. Avoid using 90°
elbows, tees, and cross-fittings in
transfer lines. Where such connections
and fittings are necessary, take steps,
using good engineering judgment, to
ensure that you meet the temperature
tolerances in this paragraph (c). This
may involve measuring temperature at
various locations within transfer lines
and fittings. You may use a single
transfer line to transport a sample of
more than one constituent, as long as
the transfer line meets all the
specifications for each constituent. The
following construction and temperature
tolerances apply to transfer lines:
(1) Gaseous samples. Use transfer
lines with inside surfaces of 300 series
stainless steel, PTFE, VitonTM, or any
other material that you demonstrate has
better properties for emission sampling.
For raw exhaust sampling, use a nonreactive material capable of
withstanding raw exhaust temperatures.
You may use in-line filters if they do not
react with exhaust constituents and if
the filter and its housing meet the same
temperature requirements as the transfer
lines, as follows:
(i) For NOX transfer lines upstream of
either an NO2-to-NO converter that
meets the specifications of § 1065.378 or
a chiller that meets the specifications of
§ 1065.376, maintain a sample
temperature that prevents aqueous
condensation.
(ii) For THC transfer lines for testing
compression-ignition engines, 2-stroke
spark-ignition engines, or 4-stroke
spark-ignition engines below 19 kW,
maintain a wall temperature tolerance
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throughout the entire line of (191 ±11)
°C. If you sample from raw exhaust, you
may connect an unheated, insulated
transfer line directly to a probe. Design
the length and insulation of the transfer
line to cool the highest expected raw
exhaust temperature to no lower than
191 °C, as measured at the transfer line’s
outlet. For dilute sampling, you may use
a transition zone between the probe and
transfer line of up to 92 cm to allow
your wall temperature to transition to
(191 ±11) °C.
(2) PM samples. We recommend
heated transfer lines or a heated
enclosure to minimize temperature
differences between transfer lines and
exhaust constituents. Use transfer lines
that are inert with respect to PM and are
electrically conductive on the inside
surfaces. We recommend using PM
transfer lines made of 300 series
stainless steel. Electrically ground the
inside surface of PM transfer lines.
(d) Optional sample-conditioning
components for gaseous sampling. You
may use the following sampleconditioning components to prepare
gaseous samples for analysis, as long as
you do not install or use them in a way
that adversely affects your ability to
show that your engines comply with all
applicable gaseous emission standards.
(1) NO2-to-NO converter. You may use
an NO2-to-NO converter that meets the
efficiency-performance check specified
in § 1065.378 at any point upstream of
a NOX analyzer, sample bag, or other
storage medium.
(2) Sample dryer. You may use either
type of sample dryer described in this
paragraph (d)(2) to decrease the effects
of water on gaseous emission
measurements. You may not use a
chemical dryer, or use dryers upstream
of PM sample filters.
(i) Osmotic-membrane. You may use
an osmotic-membrane dryer upstream of
any gaseous analyzer or storage
medium, as long as it meets the
temperature specifications in paragraph
(c)(1) of this section. Because osmoticmembrane dryers may deteriorate after
prolonged exposure to certain exhaust
constituents, consult with the
membrane manufacturer regarding your
application before incorporating an
osmotic-membrane dryer. Monitor the
dewpoint, Tdew, and absolute pressure,
ptotal, downstream of an osmoticmembrane dryer. You may use
continuously recorded values of Tdew
and ptotal in the amount of water
calculations specified in § 1065.645. If
you do not continuously record these
values, you may use their peak values
observed during a test or their alarm
setpoints as constant values in the
calculations specified in § 1065.645.
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You may also use a nominal ptotal, which
you may estimate as the dryer’s lowest
absolute pressure expected during
testing.
(ii) Thermal chiller. You may use a
thermal chiller upstream of some gas
analyzers and storage media. You may
not use a thermal chiller upstream of a
THC measurement system for
compression-ignition engines, 2-stroke
spark-ignition engines, or 4-stroke
spark-ignition engines below 19 kW. If
you use a thermal chiller upstream of an
NO2-to-NO converter or in a sampling
system without an NO2-to-NO converter,
the chiller must meet the NO2 lossperformance check specified in
§ 1065.376. Monitor the dewpoint, Tdew,
and absolute pressure, ptotal,
downstream of a thermal chiller. You
may use continuously recorded values
of Tdew and ptotal in the emission
calculations specified in § 1065.650. If
you do not continuously record these
values, you may use the maximum
temperature and minimum pressure
values observed during a test or the high
alarm temperature setpoint and the low
alarm pressure setpoint as constant
values in the amount of water
calculations specified in § 1065.645.
You may also use a nominal ptotal, which
you may estimate as the dryer’s lowest
absolute pressure expected during
testing. If it is valid to assume the
degree of saturation in the thermal
chiller, you may calculate Tdew based on
the known chiller performance and
continuous monitoring of chiller
temperature, Tchiller. If you do not
continuously record values of Tchiller,
you may use its peak value observed
during a test, or its alarm setpoint, as a
constant value to determine a constant
amount of water according to
§ 1065.645. If it is valid to assume that
Tchiller is equal to Tdew, you may use
Tchiller in lieu of Tdew according to
§ 1065.645. If it is valid to assume a
constant temperature offset between
Tchiller and Tdew, due to a known and
fixed amount of sample reheat between
the chiller outlet and the temperature
measurement location, you may factor
in this assumed temperature offset value
into emission calculations. If we ask for
it, you must show by engineering
analysis or by data the validity of any
assumptions allowed by this paragraph
(d)(2)(ii).
(3) Sample pumps. You may use
sample pumps upstream of an analyzer
or storage medium for any gas. Use
sample pumps with inside surfaces of
300 series stainless steel, PTFE, or any
other material that you demonstrate has
better properties for emission sampling.
For some sample pumps, you must
control temperatures, as follows:
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(i) If you use a NOX sample pump
upstream of either an NO2-to-NO
converter that meets § 1065.378 or a
chiller that meets § 1065.376, it must be
heated to prevent aqueous
condensation.
(ii) For testing compression-ignition
engines, 2-stroke spark-ignition engines,
or 4-stroke spark-ignition engines below
19 kW, if you use a THC sample pump
upstream of a THC analyzer or storage
medium, its inner surfaces must be
heated to a tolerance of (191 ±11) °C.
(4) Ammonia Scrubber. You may use
ammonia scrubbers for any or all
gaseous sampling systems to prevent
interference with NH3, poisoning of the
NO2-to-NO converter, and deposits in
the sampling system or analyzers.
Follow the ammonia scrubber
manufacturer’s recommendations or use
good engineering judgment in applying
ammonia scrubbers.
(e) Optional sample-conditioning
components for PM sampling. You may
use the following sample-conditioning
components to prepare PM samples for
analysis, as long as you do not install or
use them in a way that adversely affects
your ability to show that your engines
comply with the applicable PM
emission standards. You may condition
PM samples to minimize positive and
negative biases to PM results, as follows:
(1) PM preclassifier. You may use a
PM preclassifier to remove largediameter particles. The PM preclassifier
may be either an inertial impactor or a
cyclonic separator. It must be
constructed of 300 series stainless steel.
The preclassifier must be rated to
remove at least 50% of PM at an
aerodynamic diameter of 10 µm and no
more than 1% of PM at an aerodynamic
diameter of 1 µm over the range of flow
rates for which you use it. Follow the
preclassifier manufacturer’s instructions
for any periodic servicing that may be
necessary to prevent a buildup of PM.
Install the preclassifier in the dilution
system downstream of the last dilution
stage. Configure the preclassifier outlet
with a means of bypassing any PM
sample media so the preclassifier flow
may be stabilized before starting a test.
Locate PM sample media within 75 cm
downstream of the preclassifier’s exit.
You may not use this preclassifier if you
use a PM probe that already has a
preclassifier. For example, if you use a
hat-shaped preclassifier that is located
immediately upstream of the probe in
such a way that it forces the sample
flow to change direction before entering
the probe, you may not use any other
preclassifier in your PM sampling
system.
(2) Other components. You may
request to use other PM conditioning
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components upstream of a PM
preclassifier, such as components that
condition humidity or remove gaseousphase hydrocarbons from the diluted
exhaust stream. You may use such
components only if we approve them
under § 1065.10.
■ 61. Section 1065.170 is amended by
revising the introductory text and
paragraphs (a) and (c)(1) to read as
follows:
§ 1065.170 Batch sampling for gaseous
and PM constituents.
Batch sampling involves collecting
and storing emissions for later analysis.
Examples of batch sampling include
collecting and storing gaseous emissions
in a bag or collecting and storing PM on
a filter. You may use batch sampling to
store emissions that have been diluted
at least once in some way, such as with
CVS, PFD, or BMD. You may use batchsampling to store undiluted emissions.
(a) Sampling methods. If you extract
from a constant-volume flow rate,
sample at a constant-volume flow rate as
follows:
(1) Validate proportional sampling
after an emission test as described in
§ 1065.545. Use good engineering
judgment to select storage media that
will not significantly change measured
emission levels (either up or down). For
example, do not use sample bags for
storing emissions if the bags are
permeable with respect to emissions or
if they offgas emissions to the extent
that it affects your ability to demonstrate
compliance with the applicable gaseous
emission standards. As another
example, do not use PM filters that
irreversibly absorb or adsorb gases to the
extent that it affects your ability to
demonstrate compliance with the
applicable PM emission standard.
(2) You must follow the requirements
in § 1065.140(e)(2) related to PM
dilution ratios. For each filter, if you
expect the net PM mass on the filter to
exceed 400 µg, assuming a 38 mm
diameter filter stain area, you may take
the following actions in sequence:
(i) First, reduce filter face velocity as
needed to target a filter loading of 400
µg, down to 50 cm/s or less.
(ii) Then, for discrete-mode testing
only, you may reduce sample time as
needed to target a filter loading of 400
µg, but not below the minimum sample
time specified in the standard-setting
part.
(iii) Then, increase overall dilution
ratio above the values specified in
§ 1065.140(e)(2) to target a filter loading
of 400 µg.
*
*
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*
*
(c) * * *
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(1) If you use filter-based sampling
media to extract and store PM for
measurement, your procedure must
meet the following specifications:
(i) If you expect that a filter’s total
surface concentration of PM will exceed
400 µg, assuming a 38 mm diameter
filter stain area, for a given test interval,
you may use filter media with a
minimum initial collection efficiency of
98%; otherwise you must use a filter
media with a minimum initial
collection efficiency of 99.7%.
Collection efficiency must be measured
as described in ASTM D2986–95a
(incorporated by reference in
§ 1065.1010), though you may rely on
the sample-media manufacturer’s
measurements reflected in their product
ratings to show that you meet this
requirement.
(ii) The filter must be circular, with an
overall diameter of 46.50 ± 0.6 mm and
an exposed diameter of at least 38 mm.
See the cassette specifications in
paragraph (c)(1)(vii) of this section.
(iii) We highly recommend that you
use a pure PTFE filter material that does
not have any flow-through support
bonded to the back and has an overall
thickness of 40 ± 20 µm. An inert
polymer ring may be bonded to the
periphery of the filter material for
support and for sealing between the
filter cassette parts. We consider
Polymethylpentene (PMP) and PTFE
inert materials for a support ring, but
other inert materials may be used. See
the cassette specifications in paragraph
(c)(1)(vii) of this section. We allow the
use of PTFE-coated glass fiber filter
material, as long as this filter media
selection does not affect your ability to
demonstrate compliance with the
applicable standards, which we base on
a pure PTFE filter material. Note that we
will use pure PTFE filter material for
compliance testing, and we may require
you to use pure PTFE filter material for
any compliance testing we require, such
as for selective enforcement audits.
(iv) You may request to use other
filter materials or sizes under the
provisions of § 1065.10.
(v) To minimize turbulent deposition
and to deposit PM evenly on a filter, use
a 12.5° (from center) divergent cone
angle to transition from the transfer-line
inside diameter to the exposed diameter
of the filter face. Use 300 series stainless
steel for this transition.
(vi) Maintain a filter face velocity near
100 cm/s with less than 5% of the
recorded flow values exceeding 100
cm/s, unless you expect either the net
PM mass on the filter to exceed 400 µg,
assuming a 38 mm diameter filter stain
area. Measure face velocity as the
volumetric flow rate of the sample at the
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pressure upstream of the filter and
temperature of the filter face as
measured in § 1065.140(e), divided by
the filter’s exposed area. You may use
the exhaust stack or CVS tunnel
pressure for the upstream pressure if the
pressure drop through the PM sampler
up to the filter is less than 2 kPa.
(vii) Use a clean cassette designed to
the specifications of Figure 1 of
§ 1065.170 and made of any of the
following materials: DelrinTM, 300 series
stainless steel, polycarbonate,
acrylonitrile-butadiene-styrene (ABS)
resin, or conductive polypropylene. We
recommend that you keep filter
cassettes clean by periodically washing
or wiping them with a compatible
solvent applied using a lint-free cloth.
Depending upon your cassette material,
ethanol (C2H5OH) might be an
acceptable solvent. Your cleaning
frequency will depend on your engine’s
PM and HC emissions.
(viii) If you store filters in cassettes in
an automatic PM sampler, cover or seal
individual filter cassettes after sampling
to prevent communication of semivolatile matter from one filter to
another.
*
*
*
*
*
■ 62. Section 1065.190 is amended by
revising paragraphs (c), (e), (f) and (g) to
read as follows:
§ 1065.190 PM-stabilization and weighing
environments for gravimetric analysis.
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*
*
*
*
*
(c) Verify the cleanliness of the PMstabilization environment using
reference filters, as described in
§ 1065.390(d).
*
*
*
*
*
(e) Verify the following ambient
conditions using measurement
instruments that meet the specifications
in subpart C of this part:
(1) Continuously measure dewpoint
and ambient temperature. Use these
values to determine if the stabilization
and weighing environments have
remained within the tolerances
specified in paragraph (d) of this section
for at least 60 min. before weighing
sample media (e.g., filters). We
recommend that you use an interlock
that automatically prevents the balance
from reporting values if either of the
environments have not been within the
applicable tolerances for the past 60
min.
(2) Continuously measure
atmospheric pressure within the
weighing environment. An acceptable
alternative is to use a barometer that
measures atmospheric pressure outside
the weighing environment, as long as
you can ensure that atmospheric
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pressure at the balance is always within
±100 Pa of that outside environment
during weighing operations. Record
atmospheric pressure as you weigh
filters, and use these pressure values to
perform the buoyancy correction in
§ 1065.690.
(f) We recommend that you install a
balance as follows:
(1) Install the balance on a vibrationisolation platform to isolate it from
external noise and vibration.
(2) Shield the balance from convective
airflow with a static-dissipating draft
shield that is electrically grounded.
(3) Follow the balance manufacturer’s
specifications for all preventive
maintenance.
(4) Operate the balance manually or as
part of an automated weighing system.
(g) Minimize static electric charge in
the balance environment, as follows:
(1) Electrically ground the balance.
(2) Use 300 series stainless steel
tweezers if PM sample media (e.g.,
filters) must be handled manually.
(3) Ground tweezers with a grounding
strap, or provide a grounding strap for
the operator such that the grounding
strap shares a common ground with the
balance. Make sure grounding straps
have an appropriate resistor to protect
operators from accidental shock.
(4) Provide a static-electricity
neutralizer that is electrically grounded
in common with the balance to remove
static charge from PM sample media
(e.g., filters), as follows:
(i) You may use radioactive
neutralizers such as a Polonium (210Po)
source. Replace radioactive sources at
the intervals recommended by the
neutralizer manufacturer.
(ii) You may use other neutralizers,
such as corona-discharge ionizers. If you
use a corona-discharge ionizer, we
recommend that you monitor it for
neutral net charge according to the
ionizer manufacturer’s
recommendations.
(5) We recommend that you use a
device to monitor the static charge of
PM sample media (e.g., filter) surface.
(6) We recommend that you neutralize
PM sample media (e.g., filters) to within
±2.0 V of neutral. Measure static
voltages as follows:
(i) Measure static voltage of PM
sample media (e.g., filters) according to
the electrostatic voltmeter
manufacturer’s instructions.
(ii) Measure static voltage of PM
sample media (e.g., filters) while the
media is at least 15 cm away from any
grounded surfaces to avoid mirror image
charge interference.
■ 63. Section 1065.195 is amended by
revising paragraphs (a) and (c)(4) to read
as follows:
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§ 1065.195 PM-stabilization environment
for in-situ analyzers.
(a) This section describes the
environment required to determine PM
in-situ. For in-situ analyzers, such as an
inertial balance, this is the environment
within a PM sampling system that
surrounds the PM sample media (e.g.,
filters). This is typically a very small
volume.
*
*
*
*
*
(c) * * *
(4) Absolute pressure. Use good
engineering judgment to maintain a
tolerance of absolute pressure if your
PM measurement instrument requires it.
*
*
*
*
*
Subpart C—[Amended]
64. Section 1065.201 is amended by
revising paragraphs (a) and (b) and
adding paragraph (h) to read as follows:
■
§ 1065.201 Overview and general
provisions.
(a) Scope. This subpart specifies
measurement instruments and
associated system requirements related
to emission testing in a laboratory or
similar environment and in the field.
This includes laboratory instruments
and portable emission measurement
systems (PEMS) for measuring engine
parameters, ambient conditions, flowrelated parameters, and emission
concentrations.
(b) Instrument types. You may use any
of the specified instruments as
described in this subpart to perform
emission tests. If you want to use one of
these instruments in a way that is not
specified in this subpart, or if you want
to use a different instrument, you must
first get us to approve your alternate
procedure under § 1065.10. Where we
specify more than one instrument for a
particular measurement, we may
identify which instrument serves as the
reference for comparing with an
alternate procedure.
*
*
*
*
*
(h) Recommended practices. This
subpart identifies a variety of
recommended but not required practices
for proper measurements. We believe in
most cases it is necessary to follow these
recommended practices for accurate and
repeatable measurements and we intend
to follow them as much as possible for
our testing. However, we do not
specifically require you to follow these
recommended practices to perform a
valid test, as long as you meet the
required calibrations and verifications
of measurement systems specified in
subpart D of this part.
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65. Section 1065.210 is amended by
revising paragraph (a) before the figure
to read as follows:
■
§ 1065.210
Work input and output sensors.
(a) Application. Use instruments as
specified in this section to measure
work inputs and outputs during engine
operation. We recommend that you use
sensors, transducers, and meters that
meet the specifications in Table 1 of
§ 1065.205. Note that your overall
systems for measuring work inputs and
outputs must meet the linearity
verifications in § 1065.307. We
recommend that you measure work
inputs and outputs where they cross the
system boundary as shown in Figure 1
of § 1065.210. The system boundary is
different for air-cooled engines than for
liquid-cooled engines. If you choose to
measure work before or after a work
conversion, relative to the system
boundary, use good engineering
judgment to estimate any workconversion losses in a way that avoids
overestimation of total work. For
example, if it is impractical to
instrument the shaft of an exhaust
turbine generating electrical work, you
may decide to measure its converted
electrical work. As another example,
you may decide to measure the tractive
(i.e., electrical output) power of a
locomotive, rather than the brake power
of the locomotive engine. In these cases,
divide the electrical work by accurate
values of electrical generator efficiency
(h<1), or assume an efficiency of 1
(h=1), which would over-estimate brakespecific emissions. For the example of
using locomotive tractive power with a
generator efficiency of 1 (h=1), this
means using the tractive power as the
brake power in emission calculations.
Do not underestimate any work
conversion efficiencies for any
components outside the system
boundary that do not return work into
the system boundary. And do not
overestimate any work conversion
efficiencies for components outside the
system boundary that do return work
into the system boundary. In all cases,
ensure that you are able to accurately
demonstrate compliance with the
applicable standards.
*
*
*
*
*
66. Section 1065.215 is amended by
revising paragraph (e) to read as follows:
dwashington3 on PROD1PC69 with RULES
■
§ 1065.215 Pressure transducers,
temperature sensors, and dewpoint
sensors.
*
*
*
*
*
(e) Dewpoint. For PM-stabilization
environments, we recommend chilledsurface hygrometers, which include
chilled mirror detectors and chilled
surface acoustic wave (SAW) detectors.
For other applications, we recommend
thin-film capacitance sensors. You may
use other dewpoint sensors, such as a
wet-bulb/dry-bulb psychrometer, where
appropriate.
■ 67. Section 1065.220 is amended by
revising paragraph (d) to read as
follows:
§ 1065.220
Fuel flow meter.
*
*
*
*
*
(d) Flow conditioning. For any type of
fuel flow meter, condition the flow as
needed to prevent wakes, eddies,
circulating flows, or flow pulsations
from affecting the accuracy or
repeatability of the meter. You may
accomplish this by using a sufficient
length of straight tubing (such as a
length equal to at least 10 pipe
diameters) or by using specially
designed tubing bends, straightening
fins, or pneumatic pulsation dampeners
to establish a steady and predictable
velocity profile upstream of the meter.
Condition the flow as needed to prevent
any gas bubbles in the fuel from
affecting the fuel meter.
■ 68. Section 1065.265 is amended by
revising paragraph (c) to read as follows:
§ 1065.265
Nonmethane cutter.
*
*
*
*
*
(c) Configuration. Configure the
nonmethane cutter with a bypass line if
it is needed for the verification
described in § 1065.365.
*
*
*
*
*
■ 69. Section 1065.270 is amended by
revising paragraphs (c) and (d)
introductory text to read as follows:
§ 1065.270
Chemiluminescent detector.
*
*
*
*
*
(c) NO2-to-NO converter. Place
upstream of the CLD an internal or
external NO2-to-NO converter that meets
the verification in § 1065.378. Configure
the converter with a bypass line if it is
needed to facilitate this verification.
(d) Humidity effects. You must
maintain all CLD temperatures to
prevent aqueous condensation. If you
remove humidity from a sample
upstream of a CLD, use one of the
following configurations:
*
*
*
*
*
■ 70. Section 1065.280 is revised to read
as follows:
§ 1065.280 Paramagnetic and
magnetopneumatic O2 detection analyzers.
(a) Application. You may use a
paramagnetic detection (PMD) or
magnetopneumatic detection (MPD)
analyzer to measure O2 concentration in
raw or diluted exhaust for batch or
continuous sampling. You may use O2
measurements with intake air or fuel
flow measurements to calculate exhaust
flow rate according to § 1065.650.
(b) Component requirements. We
recommend that you use a PMD or MPD
analyzer that meets the specifications in
Table 1 of § 1065.205. Note that it must
meet the linearity verification in
§ 1065.307. You may use a PMD or MPD
that has compensation algorithms that
are functions of other gaseous
measurements and the engine’s known
or assumed fuel properties. The target
value for any compensation algorithm is
0.0% (that is, no bias high and no bias
low), regardless of the uncompensated
signal’s bias.
■ 71. Section 1065.290 is amended by
revising paragraph (c)(1) to read as
follows:
§ 1065.290
PM gravimetric balance.
*
*
*
*
*
(c) * * *
(1) Use a pan that centers the PM
sample media (such as a filter) on the
weighing pan. For example, use a pan
in the shape of a cross that has upswept
tips that center the PM sample media on
the pan.
*
*
*
*
*
Subpart D—[Amended]
72. Section 1065.303 is revised to read
as follows:
■
§ 1065.303 Summary of required
calibration and verifications.
The following table summarizes the
required and recommended calibrations
and verifications described in this
subpart and indicates when these have
to be performed:
TABLE 1 OF § 1065.303.—SUMMARY OF REQUIRED CALIBRATION AND VERIFICATIONS
Type of calibration or verification
Minimum frequency a
§ 1065.305: Accuracy, repeatability and noise ...
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Accuracy: Not required, but recommended for initial installation.
Repeatability: Not required, but recommended for initial installation.
Noise: Not required, but recommended for initial installation.
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25303
TABLE 1 OF § 1065.303.—SUMMARY OF REQUIRED CALIBRATION AND VERIFICATIONS—Continued
Type of calibration or verification
Minimum frequency a
§ 1065.307: Linearity ...........................................
Speed: Upon initial installation, within 370 days before testing and after major maintenance.
Torque: Upon initial installation, within 370 days before testing and after major maintenance.
Electrical power: Upon initial installation, within 370 days before testing and after major maintenance.
Clean gas and diluted exhaust flows: Upon initial installation, within 370 days before testing
and after major maintenance, unless flow is verified by propane check or by carbon or oxygen balance.
Raw exhaust flow: Upon initial installation, within 185 days before testing and after major
maintenance, unless flow is verified by propane check or by carbon or oxygen balance.
Gas analyzers: Upon initial installation, within 35 days before testing and after major maintenance.
PM balance: Upon initial installation, within 370 days before testing and after major maintenance.
Stand-alone pressure and temperature: Upon initial installation, within 370 days before testing
and after major maintenance.
Upon initial installation, after system reconfiguration, and after major maintenance.
§ 1065.308: Continuous analyzer system response and recording.
§ 1065.309: Continuous analyzer uniform response.
§ 1065.310: Torque .............................................
§ 1065.315: Pressure, temperature, dewpoint ....
§ 1065.320: Fuel flow ..........................................
§ 1065.325: Intake flow .......................................
§ 1065.330: Exhaust flow ....................................
§ 1065.340: Diluted exhaust flow (CVS) .............
§ 1065.341:
CVS
and
batch
sampler
verification b.
§ 1065.345: Vacuum leak ...................................
§ 1065.350: CO2 NDIR H2O interference ...........
§ 1065.355: CO NDIR CO2 and H2O interference.
§ 1065.360: FID calibration THC FID optimization, and THC FID verification.
§ 1065.362: Raw exhaust FID O2 interference ...
§ 1065.365:
§ 1065.370:
§ 1065.372:
§ 1065.376:
§ 1065.378:
§ 1065.390:
Nonmethane cutter penetration ......
CLD CO2 and H2O quench .............
NDUV HC and H2O interference ....
Chiller NO2 penetration ...................
NO2-to-NO converter conversion ....
PM balance and weighing ..............
§ 1065.395: Inertial PM balance and weighing ..
Upon initial installation, after system reconfiguration, and after major maintenance.
Upon
Upon
Upon
Upon
Upon
Upon
Upon
initial
initial
initial
initial
initial
initial
initial
installation and after major maintenance.
installation and after major maintenance.
installation and after major maintenance.
installation and after major maintenance.
installation and after major maintenance.
installation and after major maintenance.
installation, within 35 days before testing, and after major maintenance.
Before each laboratory test according to subpart F of this part and before each field test according to subpart J of this part.
Upon initial installation and after major maintenance.
Upon initial installation and after major maintenance.
Calibrate all FID analyzers: Upon initial installation and after major maintenance.
Optimize and determine CH4 response for THC FID analyzers: upon initial installation and
after major maintenance.
Verify CH4 response for THC FID analyzers: Upon initial installation, within 185 days before
testing, and after major maintenance.
For all FID analyzers: Upon initial installation, and after major maintenance.
For THC FID analyzers: Upon initial installation, after major maintenance, and after FID optimization according to § 1065.360.
Upon initial installation, within 185 days before testing, and after major maintenance.
Upon initial installation and after major maintenance.
Upon initial installation and after major maintenance.
Upon initial installation and after major maintenance.
Upon initial installation, within 35 days before testing, and after major maintenance.
Independent verification: Upon initial installation, within 370 days before testing, and after
major maintenance.
Zero, span, and reference sample verifications: Within 12 hours of weighing, and after major
maintenance.
Independent verification: Upon initial installation, within 370 days before testing, and after
major maintenance.
Other verifications: Upon initial installation and after major maintenance.
a Perform calibrations and verifications more frequently, according to measurement system manufacturer instructions and good engineering
judgment.
b The CVS verification described in § 1065.341 is not required for systems that agree within ± 2% based on a chemical balance of carbon or
oxygen of the intake air, fuel, and diluted exhaust.
73. Section 1065.305 is amended by
revising paragraphs (d)(4), (d)(8), and
(d)(9)(iii) to read as follows:
■
dwashington3 on PROD1PC69 with RULES
§ 1065.305 Verifications for accuracy,
repeatability, and noise.
*
*
*
*
*
(d) * * *
(4) Use the instrument to quantify a
NIST-traceable reference quantity, yref.
For gas analyzers the reference gas must
meet the specifications of § 1065.750.
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Select a reference quantity near the
mean value expected during testing. For
all gas analyzers, use a quantity near the
flow-weighted mean concentration
expected at the standard or expected
during testing, whichever is greater. For
noise verification, use the same zero gas
from paragraph (e) of this section as the
reference quantity. In all cases, allow
time for the instrument to stabilize
while it measures the reference
quantity. Stabilization time may include
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time to purge an instrument and time to
account for its response.
*
*
*
*
*
(8) Repeat the steps specified in
paragraphs (d)(2) through (7) of this
section until you have ten arithmetic
¯ ¯ ¯
¯
means (y1, y2, yi,...y10), ten standard
deviations, (s1, s2, si,...s10), and ten
errors (e1, e2, ei,...e10).
(9) * * *
(iii) Noise. Noise is two times the rootmean-square of the ten standard
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deviations (that is, noise = 2·rmsσ) when
the reference signal is a zero-quantity
signal. Refer to the example of a rootmean-square calculation in § 1065.602.
We recommend that instrument noise be
within the specifications in Table 1 of
§ 1065.205.
*
*
*
*
*
■ 74. Section 1065.307 is amended by
revising paragraphs (b), (c)(6), (c)(13),
and Table 1 and adding paragraphs
(d)(8) and (e) before the newly revised
table to read as follows:
§ 1065.307
Linearity verification.
*
*
*
*
*
(b) Performance requirements. If a
measurement system does not meet the
applicable linearity criteria in Table 1 of
this section, correct the deficiency by recalibrating, servicing, or replacing
components as needed. Repeat the
linearity verification after correcting the
deficiency to ensure that the
measurement system meets the linearity
criteria. Before you may use a
measurement system that does not meet
linearity criteria, you must demonstrate
to us that the deficiency does not
adversely affect your ability to
demonstrate compliance with the
applicable standards.
(c) * * *
(6) For all measured quantities, use
instrument manufacturer
recommendations and good engineering
judgment to select reference values, yrefi,
that cover a range of values that you
expect would prevent extrapolation
beyond these values during emission
testing. We recommend selecting a zero
reference signal as one of the reference
values of the linearity verification. For
stand-alone pressure and temperature
linearity verifications, we recommend at
least three reference values. For all other
linearity verifications select at least ten
reference values.
*
*
*
*
*
¯
(13) Use the arithmetic means, yi, and
¯
reference values, yrefi, to calculate leastsquares linear regression parameters and
statistical values to compare to the
minimum performance criteria specified
in Table 1 of this section. Use the
calculations described in § 1065.602.
Using good engineering judgment, you
may weight the results of individual
¯
data pairs (i.e., (yrefi, yi)), in the linear
regression calculations.
(d) * * *
(8) Temperature. You may perform
the linearity verification for temperature
measurement systems with
thermocouples, RTDs, and thermistors
by removing the sensor from the system
and using a simulator in its place. Use
a NIST-traceable simulator that is
independently calibrated and, as
appropriate, cold-junction compensated.
The simulator uncertainty scaled to
temperature must be less than 0.5% of
Tmax. If you use this option, you must
use sensors that the supplier states are
accurate to better than 0.5% of Tmax
compared with their standard
calibration curve.
(e) Measurement systems that require
linearity verification. Table 1 of this
section indicates measurement systems
that require linearity verifications,
subject to the following provisions:
(1) Perform a linearity verification
more frequently based on the
instrument manufacturer’s
recommendation or good engineering
judgment.
(2) The expression ‘‘min’’ refers to the
minimum reference value used during
the linearity verification. Note that this
value may be zero or a negative value
depending on the signal.
(3) The expression ‘‘max’’ generally
refers to the maximum reference value
used during the linearity verification.
For example for gas dividers, xmax is the
undivided, undiluted, span gas
concentration. The following are special
cases where ‘‘max’’ refers to a different
value:
(i) For linearity verification with a PM
balance, mmax refers to the typical mass
of a PM filter.
(ii) For linearity verification of torque,
Tmax refers to the manufacturer’s
specified engine torque peak value of
the lowest torque engine to be tested.
(4) The specified ranges are inclusive.
For example, a specified range of 0.98–
1.02 for a1 means 0.98≤a1≤1.02.
(5) These linearity verifications are
optional for systems that pass the flowrate verification for diluted exhaust as
described in § 1065.341 (the propane
check) or for systems that agree within
±2% based on a chemical balance of
carbon or oxygen of the intake air, fuel,
and exhaust.
(6) You must meet the a1 criteria for
these quantities only if the absolute
value of the quantity is required, as
opposed to a signal that is only linearly
proportional to the actual value.
(7) The following provisions apply for
stand-alone temperature measurements:
(i) The following temperature
linearity checks are required:
(A) Air intake.
(B) Aftertreatment bed(s), for engines
tested with aftertreatment devices
subject to cold-start testing.
(C) Dilution air for PM sampling,
including CVS, double-dilution, and
partial-flow systems.
(D) PM sample, if applicable.
(E) Chiller sample, for gaseous
sampling systems that use chillers to
dry samples.
(ii) The following temperature
linearity checks are required only if
specified by the engine manufacturer:
(A) Fuel inlet.
(B) Air outlet to the test cell’s charge
air cooler air outlet, for engines tested
with a laboratory heat exchanger that
simulates an installed charge air cooler.
(C) Coolant inlet to the test cell’s
charge air cooler, for engines tested with
a laboratory heat exchanger that
simulates an installed charge air cooler.
(D) Oil in the sump/pan.
(E) Coolant before the thermostat, for
liquid-cooled engines.
(8) The following provisions apply for
stand-alone pressure measurements:
(i) The following pressure linearity
checks are required:
(A) Air intake restriction.
(B) Exhaust back pressure.
(C) Barometer.
(D) CVS inlet gage pressure.
(E) Chiller sample, for gaseous
sampling systems that use chillers to
dry samples.
(ii) The following pressure linearity
checks are required only if specified by
the engine manufacturer:
(A) The test cell’s charge air cooler
and interconnecting pipe pressure drop,
for turbo-charged engines tested with a
laboratory heat exchanger that simulates
an installed charge air cooler.
(B) Fuel outlet.
TABLE 1 OF § 1065.307.—MEASUREMENT SYSTEMS THAT REQUIRE LINEARITY VERIFICATIONS
dwashington3 on PROD1PC69 with RULES
Linearity criteria
Measurement system
Engine speed ............................
Engine torque ............................
Electrical work ...........................
Fuel flow rate ............................
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Quantity
Minimum verification frequency
fn ............
T ............
W ...........
˙
m ...........
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Within
Within
Within
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370
370
370
days
days
days
days
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before
before
before
before
testing
testing
testing
testing d
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xmin(a1¥1)+a0
≤0.05 % fnmax ....
≤1 % · Tmax .......
≤1 % · Tmax .......
˙
≤1 % · mmax ......
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a1
0.98–1.02
0.98–1.02
0.98–1.02
0.98–1.02
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≤2
≤2
≤2
≤2
%
%
%
%
·
·
·
·
fnmax .......
Tmax .......
Tmax .......
˙
mmax ......
r2
≥0.990
≥0.990
≥0.990
≥0.990
25305
Federal Register / Vol. 73, No. 88 / Tuesday, May 6, 2008 / Rules and Regulations
TABLE 1 OF § 1065.307.—MEASUREMENT SYSTEMS THAT REQUIRE LINEARITY VERIFICATIONS—Continued
Linearity criteria
Measurement system
Intake-air flow rate ....................
Dilution air flow rate ..................
Diluted exhaust flow rate ..........
Raw exhaust flow rate ..............
Batch sampler flow rates ..........
Gas dividers ..............................
Gas analyzers for laboratory
testing.
Gas analyzers for field testing ..
PM balance ...............................
Stand-alone pressures ..............
Analog-to-digital conversion of
stand-alone temperature signals.
Quantity
Minimum verification frequency
370 days before testing
370 days before testing
370 days before testing
185 days before testing
370 days before testing
370 days before testing
35 days before testing ...
˙
≤1 % · nmax .......
˙
≤1 % · nmax .......
˙
≤1 % · nmax .......
˙
≤1 % · nmax .......
˙
≤1 % · nmax .......
≤0.5 % · xmax ....
≤0.5 % · xmax ....
0.98–1.02
0.98–1.02
0.98–1.02
0.98–1.02
0.98–1.02
0.98–1.02
0.99–1.01
≤2
≤2
≤2
≤2
≤2
≤2
≤1
%
%
%
%
%
%
%
·
·
·
·
·
·
·
˙
nmax
˙
nmax
˙
nmax
˙
nmax
˙
nmax
xmax
xmax
.......
.......
.......
.......
.......
.......
.......
≥0.990
≥0.990
≥0.990
≥0.990
≥0.990
≥0.990
≥0.998
x ............
m ...........
p ............
T ............
Within
Within
Within
Within
35 days before testing ...
370 days before testing
370 days before testing
370 days before testing
≤1
≤1
≤1
≤1
0.99–1.01
0.99–1.01
0.99–1.01
0.99–1.01
≤1
≤1
≤1
≤1
%
%
%
%
·
·
·
·
xmax .......
mmax ......
pmax .......
Tmax .......
≥0.998
≥0.998
≥0.998
≥0.998
§ 1065.308 Continuous gas analyzer
system-response and updating-recording
verification—general.
dwashington3 on PROD1PC69 with RULES
r2
SEE
Within
Within
Within
Within
Within
Within
Within
75. Section 1065.308 is revised to read
as follows:
This section describes a general
verification procedure for continuous
gas analyzer system response and
update recording. See § 1065.309 for
verification procedures that apply for
systems or components involving H2O
correction.
(a) Scope and frequency. Perform this
verification after installing or replacing
a gas analyzer that you use for
continuous sampling. Also perform this
verification if you reconfigure your
system in a way that would change
system response. For example, perform
this verification if you add a significant
volume to the transfer lines by
increasing their length or adding a filter;
or if you reduce the frequency at which
you sample and record gas-analyzer
concentrations. You do not have to
perform this verification for gas analyzer
systems used only for discrete-mode
testing.
(b) Measurement principles. This test
verifies that the updating and recording
frequencies match the overall system
response to a rapid change in the value
of concentrations at the sample probe.
Gas analyzer systems must be optimized
such that their overall response to a
rapid change in concentration is
updated and recorded at an appropriate
frequency to prevent loss of
information. This test also verifies that
continuous gas analyzer systems meet a
minimum response time.
(c) System requirements. To
demonstrate acceptable updating and
recording with respect to the system’s
overall response, use good engineering
judgment to select one of the following
criteria that your system must meet:
10:56 Jun 20, 2008
a1
˙
n ............
˙
n ............
˙
n ............
˙
n ............
˙
n ............
x/xspan .....
x ............
■
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%
%
%
%
·
·
·
·
xmax .......
mmax ......
pmax .......
Tmax .......
(1) The product of the mean rise time
and the frequency at which the system
records an updated concentration must
be at least 5, and the product of the
mean fall time and the frequency at
which the system records an updated
concentration must be at least 5. This
criterion makes no assumption
regarding the frequency content of
changes in emission concentrations
during emission testing; therefore, it is
valid for any testing. In any case the
mean rise time and the mean fall time
must be no more than 10 seconds.
(2) The frequency at which the system
records an updated concentration must
be at least 5 Hz. This criterion assumes
that the frequency content of significant
changes in emission concentrations
during emission testing do not exceed 1
Hz. In any case the mean rise time and
the mean fall time must be no more than
10 seconds.
(3) You may use other criteria if we
approve the criteria in advance.
(4) You may meet the overall PEMS
verification in § 1065.920 instead of the
verification in this section for field
testing with PEMS.
(d) Procedure. Use the following
procedure to verify the response of a
continuous gas analyzer system:
(1) Instrument setup. Follow the
analyzer system manufacturer’s start-up
and operating instructions. Adjust the
system as needed to optimize
performance.
(2) Equipment setup. We recommend
using minimal lengths of gas transfer
lines between all connections and fastacting three-way valves (2 inlets, 1
outlet) to control the flow of zero and
blended span gases to the analyzers.
You may use a gas mixing or blending
device to equally blend an NO-CO-CO2C3H8-CH4, balance N2 span gas with a
span gas of NO2, balance purified
synthetic air. Standard binary span
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gases may also be used, where
applicable, in place of blended NO-COCO2-C3H8-CH4, balance N2 span gas, but
separate response tests must then be run
for each analyzer. In designing your
experimental setup, avoid pressure
pulsations due to stopping the flow
through the gas-blending device. Note
that you may omit any of these gas
constituents if they are not relevant to
your analyzers for this verification.
(3) Data collection. (i) Start the flow
of zero gas.
(ii) Allow for stabilization, accounting
for transport delays and the slowest
instrument’s full response.
(iii) Start recording data at the
frequency used during emission testing.
Each recorded value must be a unique
updated concentration measured by the
analyzer; you may not use interpolation
to increase the number of recorded
values.
(iv) Switch the flow to allow the
blended span gases to flow to the
analyzer.
(v) Allow for transport delays and the
slowest instrument’s full response.
(vi) Repeat the steps in paragraphs
(d)(3)(i) through (v) of this section to
record seven full cycles, ending with
zero gas flowing to the analyzers.
(vii) Stop recording.
(e) Performance evaluation. (1) If you
chose to demonstrate compliance with
paragraph (c)(1) of this section, use the
data from paragraph (d)(3) of this
section to calculate the mean rise time,
t10–90, and mean fall time, t10–90, for each
of the analyzers. Multiply these times
(in seconds) by their respective
recording frequencies in Hertz (1/
second). The value for each result must
be at least 5. If the value is less than 5,
increase the recording frequency or
adjust the flows or design of the
sampling system to increase the rise
time and fall time as needed. You may
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Federal Register / Vol. 73, No. 88 / Tuesday, May 6, 2008 / Rules and Regulations
also configure digital filters to increase
rise and fall times. The mean rise time
and mean fall time must be no greater
than 10 seconds.
(2) If a measurement system fails the
criterion in paragraph (e)(1) of this
section, ensure that signals from the
system are updated and recorded at a
frequency of at least 5 Hz. In any case,
the mean rise time and mean fall time
must be no greater than 10 seconds.
(3) If a measurement system fails the
criteria in paragraphs (e)(1) and (2) of
this section, you may use the
continuous analyzer system only if the
deficiency does not adversely affect
your ability to show compliance with
the applicable standards.
76. Section 1065.309 is revised to read
as follows:
■
dwashington3 on PROD1PC69 with RULES
§ 1065.309 Continuous gas analyzer
system-response and updating-recording
verification—with humidified-response
verification.
This section describes a verification
procedure for continuous gas analyzer
system response and update recording
for systems or components involving
H2O correction. See § 1065.308 for
verification procedures that apply for
systems not involving humidification.
(a) Scope and frequency. Perform this
verification to determine a continuous
gas analyzer’s response, where one
analyzer’s response is compensated by
another’s to quantify a gaseous
emission. For this check we consider
water vapor a gaseous constituent. You
do not have to perform this verification
for batch gas analyzer systems or for
continuous analyzer systems that are
only used for discrete-mode testing.
Perform this verification after initial
installation (i.e. test cell
commissioning). The verification in this
section is required for initial installation
of systems or components involving
H2O correction. For later verifications,
you may use the procedures specified in
§ 1065.308, as long as your system
includes no replacement components
involving H2O correction that have
never been verified using the
procedures in this section.
(b) Measurement principles. This
procedure verifies the time-alignment
and uniform response of continuously
combined gas measurements. For this
procedure, ensure that all compensation
algorithms and humidity corrections are
turned on.
(c) System requirements. Demonstrate
that continuously combined
concentration measurements have a
uniform rise and fall during a system
response to a rapid change in multiple
gas concentrations. You must meet one
of the following criteria:
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(1) The product of the mean rise time
and the frequency at which the system
records an updated concentration must
be at least 5, and the product of the
mean fall time and the frequency at
which the system records an updated
concentration must be at least 5. This
criterion makes no assumption
regarding the frequency content of
changes in emission concentrations
during emission testing; therefore, it is
valid for any testing. In no case may the
mean rise time or the mean fall time be
more than 10 seconds.
(2) The frequency at which the system
records an updated concentration must
be at least 5 Hz. This criterion assumes
that the frequency content of significant
changes in emission concentrations
during emission testing do not exceed 1
Hz. In no case may the mean rise time
or the mean fall time be more than 10
seconds.
(3) You may use other criteria if we
approve them in advance.
(4) You may meet the overall PEMS
verification in § 1065.920 instead of the
verification in this section for field
testing with PEMS.
(d) Procedure. Use the following
procedure to verify the response of a
continuous gas analyzer system:
(1) Instrument setup. Follow the
analyzer system manufacturer’s start-up
and operating instructions. Adjust the
system as needed to optimize
performance.
(2) Equipment setup. We recommend
using minimal lengths of gas transfer
lines between all connections and fastacting three-way valves (2 inlets, 1
outlet) to control the flow of zero and
blended span gases to the analyzers.
You may use a gas blending or mixing
device to equally blend a span gas of
NO-CO-CO2-C3H8-CH4, balance N2, with
a span gas of NO2, balance purified
synthetic air. Standard binary span
gases may be used, where applicable, in
place of blended NO-CO-CO2-C3H8-CH4,
balance N2 span gas, but separate
response tests must then be run for each
analyzer. In designing your
experimental setup, avoid pressure
pulsations due to stopping the flow
through the gas blending device. Span
gases must be humidified before
entering the analyzer; however, you may
not humidify NO2 span gas by passing
it through a sealed humidification
vessel that contains water. We
recommend humidifying your NO-COCO2-C3H8-CH4, balance N2 blended gas
by flowing the gas mixture through a
sealed vessel that humidifies the gas by
bubbling it through distilled water and
then mixing the gas with dry NO2 gas,
balance purified synthetic air. If your
system does not use a sample dryer to
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remove water from the sample gas, you
must humidify your span gas by flowing
the gas mixture through a sealed vessel
that humidifies the gas to the highest
sample dewpoint that you estimate
during emission sampling by bubbling it
through distilled water. If your system
uses a sample dryer during testing that
has passed the sample dryer verification
check in § 1065.342, you may introduce
the humidified gas mixture downstream
of the sample dryer by bubbling it
through distilled water in a sealed
vessel at (25 ± 10) °C, or a temperature
greater than the dewpoint determined in
§ 1065.145(d)(2). In all cases, maintain
the humidified gas temperature
downstream of the vessel at least 5 °C
above its local dewpoint in the line. We
recommend that you heat all gas transfer
lines and valves located downstream of
the vessel as needed to avoid
condensation. Note that you may omit
any of these gas constituents if they are
not relevant to your analyzers for this
verification. If any of your gas
constituents are not susceptible to water
compensation, you may perform the
response check for these analyzers
without humidification.
(3) Data collection. (i) Start the flow
of zero gas.
(ii) Allow for stabilization, accounting
for transport delays and the slowest
instrument’s full response.
(iii) Start recording data at the
frequency used during emission testing.
Each recorded value must be a unique
updated concentration measured by the
analyzer; you may not use interpolation
to increase the number of recorded
values.
(iv) Switch the flow to allow the
blended span gases to flow to the
analyzers.
(v) Allow for transport delays and the
slowest instrument’s full response.
(vi) Repeat the steps in paragraphs
(d)(3)(i) through (v) of this section to
record seven full cycles, ending with
zero gas flowing to the analyzers.
(vii) Stop recording.
(e) Performance evaluations. (1) If you
chose to demonstrate compliance with
paragraph (c)(1) of this section, use the
data from paragraph (d)(3) of this
section to calculate the mean rise time,
t10¥90, and mean fall time, tS90¥10, for
each of the analyzers. Multiply these
times (in seconds) by their respective
recording frequencies in Hz (1/second).
The value for each result must be at
least 5. If the value is less than 5,
increase the recording frequency or
adjust the flows or design of the
sampling system to increase the rise
time and fall time as needed. You may
also configure digital filters to increase
rise and fall times. In no case may the
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mean rise time or mean fall time be
greater than 10 seconds.
(2) If a measurement system fails the
criterion in paragraph (e)(1) of this
section, ensure that signals from the
system are updated and recorded at a
frequency of at least 5 Hz. In no case
may the mean rise time or mean fall
time be greater than 10 seconds.
(3) If a measurement system fails the
criteria in paragraphs (e)(1) and (2) of
this section, you may use the
continuous analyzer system only if the
deficiency does not adversely affect
your ability to show compliance with
the applicable standards.
■ 77. Section 1065.310 is amended by
revising paragraph (d) to read as
follows:
§ 1065.310
Torque calibration.
*
*
*
*
(d) Strain gage or proving ring
calibration. This technique applies force
either by hanging weights on a lever arm
(these weights and their lever arm
length are not used as part of the
reference torque determination) or by
operating the dynamometer at different
torques. Apply at least six force
combinations for each applicable
torque-measuring range, spacing the
force quantities about equally over the
range. Oscillate or rotate the
dynamometer during calibration to
reduce frictional static hysteresis. In this
case, the reference torque is determined
by multiplying the force output from the
reference meter (such as a strain gage or
proving ring) by its effective lever-arm
length, which you measure from the
point where the force measurement is
dwashington3 on PROD1PC69 with RULES
*
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made to the dynamometer’s rotational
axis. Make sure you measure this length
perpendicular to the reference meter’s
measurement axis and perpendicular to
the dynamometer’s rotational axis.
78. Section 1065.315 is amended by
revising paragraph (a)(2) to read as
follows:
■
§ 1065.315 Pressure, temperature, and
dewpoint calibration.
(a) * * *
(2) Temperature. We recommend
digital dry-block or stirred-liquid
temperature calibrators, with data
logging capabilities to minimize
transcription errors. We recommend
using calibration reference quantities
that are NIST-traceable within 0.5%
uncertainty. You may perform the
linearity verification for temperature
measurement systems with
thermocouples, RTDs, and thermistors
by removing the sensor from the system
and using a simulator in its place. Use
a NIST-traceable simulator that is
independently calibrated and, as
appropriate, cold-junction compensated.
The simulator uncertainty scaled to
temperature must be less than 0.5% of
Tmax. If you use this option, you must
use sensors that the supplier states are
accurate to better than 0.5% of Tmax
compared with their standard
calibration curve.
*
*
*
*
*
79. Section 1065.340 is amended by
revising paragraphs (f)(5), (f)(6)(ii), (f)(7),
(f)(9), (f)(10), (g)(6)(i), and Figure 1 to
read as follows:
■
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25307
§ 1065.340 Diluted exhaust flow (CVS)
calibration.
*
*
*
*
*
(f) * * *
(5) Set the variable restrictor to its
wide-open position. Instead of a
variable restrictor, you may alternately
vary the pressure downstream of the
CFV by varying blower speed or by
introducing a controlled leak. Note that
some blowers have limitations on
nonloaded conditions.
(6) * * *
(ii) The mean dewpoint of the
¯
calibration air, Tdew. See § 1065.640 for
permissible assumptions during
emission measurements.
*
*
*
*
*
(7) Incrementally close the restrictor
valve or decrease the downstream
pressure to decrease the differential
¯
pressure across the CFV,DpCFV.
*
*
*
*
*
(9) Determine Cd and the lowest
allowable pressure ratio, r, according to
§ 1065.640.
(10) Use Cd to determine CFV flow
during an emission test. Do not use the
CFV below the lowest allowed r, as
determined in § 1065.640.
*
*
*
*
*
(g) * * *
(6) * * *
(i) The mean flow rate of the reference
Ô
flow meter,nref. This may include
several measurements of different
quantities, such as reference meter
pressures and temperatures, for
calculating Ôref.
n
*
*
*
*
*
BILLING CODE 6560–50–P
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Federal Register / Vol. 73, No. 88 / Tuesday, May 6, 2008 / Rules and Regulations
80. Section 1065.341 is amended by
revising paragraphs (d) introductory
text, (d)(7), and (g) introductory text to
read as follows:
■
§ 1065.341 CVS and batch sampler
verification (propane check).
*
*
*
*
*
(d) If you performed the vacuum-side
leak verification of the HC sampling
system as described in paragraph (c)(8)
of this section, you may use the HC
contamination procedure in
§ 1065.520(g) to verify HC
contamination. Otherwise, zero, span,
and verify contamination of the HC
sampling system, as follows:
*
*
*
*
*
(7) When the overflow HC
concentration does not exceed 2 µmol/
mol, record this value as xTHCinit and use
it to correct for HC contamination as
described in § 1065.660.
*
*
*
*
*
(g) You may repeat the propane check
to verify a batch sampler, such as a PM
secondary dilution system.
*
*
*
*
*
■ 81. A new § 1065.342 is added to read
as follows:
dwashington3 on PROD1PC69 with RULES
§ 1065.342
Sample dryer verification.
(a) Scope and frequency. If you use a
sample dryer as allowed in
§ 1065.145(d)(2) to remove water from
the sample gas, verify the performance
upon installation, after major
maintenance, for thermal chiller. For
osmotic membrane dryers, verify the
performance upon installation, after
major maintenance, and within 35 days
of testing.
(b) Measurement principles. Water
can inhibit an analyzer’s ability to
properly measure the exhaust
component of interest and thus is
sometimes removed before the sample
gas reaches the analyzer. For example
water can negatively interfere with a
CLD’s NOX response through collisional
quenching and can positively interfere
with an NDIR analyzer by causing a
response similar to CO.
(c) System requirements. The sample
dryer must meet the specifications as
determined in § 1065.145(d)(2) for
dewpoint, Tdew, and absolute pressure,
ptotal, downstream of the osmoticmembrane dryer or thermal chiller.
(d) Sample dryer verification
procedure. Use the following method to
determine sample dryer performance, or
use good engineering judgment to
develop a different protocol:
(1) Use PTFE or stainless steel tubing
to make necessary connections.
(2) Humidify N2 or purified air by
bubbling it through distilled water in a
sealed vessel that humidifies the gas to
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the highest sample dewpoint that you
estimate during emission sampling.
(3) Introduce the humidified gas
upstream of the sample dryer.
(4) Downstream of the vessel,
maintain the humidified gas
temperature at least 5 °C above its
dewpoint.
(5) Measure the humidified gas
dewpoint, Tdew, and pressure, ptotal, as
close as possible to the inlet of the
sample dryer to verify the dewpoint is
the highest that you estimated during
emission sampling.
(6) Measure the humidified gas
dewpoint, Tdew, and pressure, ptotal, as
close as possible to the outlet of the
sample dryer.
(7) The sample dryer meets the
verification if the results of paragraph
(d)(6) of this section are less than the
dew point corresponding to the sample
dryer specifications as determined in
§ 1065.145(d)(2) plus 2 °C or if the mole
fraction from (d)(6) is less than the
corresponding sample dryer
specifications plus 0.002 mol/mol.
(e) Alternate sample dryer verification
procedure. The following method may
be used in place of the sample dryer
verification procedure in (d) of this
section. If you use a humidity sensor for
continuous monitoring of dewpoint at
the sample dryer outlet you may skip
the performance check in § 1065.342(d),
but you must make sure that the dryer
outlet humidity is below the minimum
values used for quench, interference,
and compensation checks.
■ 82. Section 1065.345 is revised to read
as follows:
§ 1065.345
Vacuum-side leak verification.
(a) Scope and frequency. Verify that
there are no significant vacuum-side
leaks using one of the leak tests
described in this section upon initial
sampling system installation, after
maintenance such as pre-filter changes,
and within eight hours before each
duty-cycle sequence. This verification
does not apply to any full-flow portion
of a CVS dilution system.
(b) Measurement principles. A leak
may be detected either by measuring a
small amount of flow when there should
be zero flow, or by detecting the
dilution of a known concentration of
span gas when it flows through the
vacuum side of a sampling system.
(c) Low-flow leak test. Test a sampling
system for low-flow leaks as follows:
(1) Seal the probe end of the system
by taking one of the following steps:
(i) Cap or plug the end of the sample
probe.
(ii) Disconnect the transfer line at the
probe and cap or plug the transfer line.
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25309
(iii) Close a leak-tight valve located in
the sample transfer line within 92 cm of
the probe.
(2) Operate all vacuum pumps. After
stabilizing, verify that the flow through
the vacuum-side of the sampling system
is less than 0.5% of the system’s normal
in-use flow rate. You may estimate
typical analyzer and bypass flows as an
approximation of the system’s normal
in-use flow rate.
(d) Dilution-of-span-gas leak test. You
may use any gas analyzer for this test.
If you use a FID for this test, correct for
any HC contamination in the sampling
system according to § 1065.660. To
avoid misleading results from this test,
we recommend using only analyzers
that have a repeatability of 0.5% or
better at the span gas concentration used
for this test. Perform a vacuum-side leak
test as follows:
(1) Prepare a gas analyzer as you
would for emission testing.
(2) Supply span gas to the analyzer
port and verify that it measures the span
gas concentration within its expected
measurement accuracy and
repeatability.
(3) Route overflow span gas to one of
the following locations in the sampling
system:
(i) The end of the sample probe.
(ii) Disconnect the transfer line at the
probe connection, and overflow the
span gas at the open end of the transfer
line.
(iii) A three-way valve installed inline between a probe and its transfer
line, such as a system overflow zero and
span port.
(4) Verify that the measured overflow
span gas concentration is within ± 0.5%
of the span gas concentration. A
measured value lower than expected
indicates a leak, but a value higher than
expected may indicate a problem with
the span gas or the analyzer itself. A
measured value higher than expected
does not indicate a leak.
(e) Vacuum-decay leak test. To
perform this test you must apply a
vacuum to the vacuum-side volume of
your sampling system and then observe
the leak rate of your system as a decay
in the applied vacuum. To perform this
test you must know the vacuum-side
volume of your sampling system to
within ± 10% of its true volume. For
this test you must also use measurement
instruments that meet the specifications
of subpart C of this part and of this
subpart D. Perform a vacuum-decay leak
test as follows:
(1) Seal the probe end of the system
as close to the probe opening as possible
by taking one of the following steps:
(i) Cap or plug the end of the sample
probe.
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(ii) Disconnect the transfer line at the
probe and cap or plug the transfer line.
(iii) Close a leak-tight valve in-line
between a probe and transfer line.
(2) Operate all vacuum pumps. Draw
a vacuum that is representative of
normal operating conditions. In the case
of sample bags, we recommend that you
repeat your normal sample bag pumpdown procedure twice to minimize any
trapped volumes.
(3) Turn off the sample pumps and
seal the system. Measure and record the
absolute pressure of the trapped gas and
optionally the system absolute
temperature. Wait long enough for any
transients to settle and long enough for
a leak at 0.5% to have caused a pressure
change of at least 10 times the
resolution of the pressure transducer,
then again record the pressure and
optionally temperature.
(4) Calculate the leak flow rate based
on an assumed value of zero for
pumped-down bag volumes and based
on known values for the sample system
volume, the initial and final pressures,
optional temperatures, and elapsed
time. Using the calculations specified in
1065.644, verify that the vacuum-decay
leak flow rate is less than 0.5% of the
system’s normal in-use flow rate.
■ 83. Section 1065.350 is amended by
revising paragraphs (c) and (d) to read
as follows:
§ 1065.350 H2O interference verification
for CO2 NDIR analyzers.
dwashington3 on PROD1PC69 with RULES
*
*
*
*
*
(c) System requirements. A CO2 NDIR
analyzer must have an H2O interference
that is within (0.0 ±0.4) mmol/mol,
though we strongly recommend a lower
interference that is within (0.0 ±0.2)
mmol/mol.
(d) Procedure. Perform the
interference verification as follows:
(1) Start, operate, zero, and span the
CO2 NDIR analyzer as you would before
an emission test.
(2) Create a humidified test gas by
bubbling zero air that meets the
specifications in § 1065.750 through
distilled water in a sealed vessel. If the
sample is not passed through a dryer,
control the vessel temperature to
generate an H2O level at least as high as
the maximum expected during testing. If
the sample is passed through a dryer
during testing, control the vessel
temperature to generate an H2O level at
least as high as the level determined in
§ 1065.145(d)(2).
(3) Introduce the humidified test gas
into the sample system. You may
introduce it downstream of any sample
dryer, if one is used during testing.
(4) Measure the humidified test gas
dewpoint, Tdew, and pressure, ptotal, as
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close as possible to the inlet of the
analyzer.
(5) Downstream of the vessel,
maintain the humidified test gas
temperature at least 5 °C above its
dewpoint.
(6) Allow time for the analyzer
response to stabilize. Stabilization time
may include time to purge the transfer
line and to account for analyzer
response.
(7) While the analyzer measures the
sample’s concentration, record 30
seconds of sampled data. Calculate the
arithmetic mean of this data. The
analyzer meets the interference
verification if this value is within
(0 ±0.4) mmol/mol.
*
*
*
*
*
■ 84. Section 1065.355 is amended by
revising paragraph (d) to read as
follows:
§ 1065.355 H2O and CO2 interference
verification for CO NDIR analyzers.
*
*
*
*
*
(d) Procedure. Perform the
interference verification as follows:
(1) Start, operate, zero, and span the
CO NDIR analyzer as you would before
an emission test.
(2) Create a humidified CO2 test gas
by bubbling a CO2 span gas through
distilled water in a sealed vessel. If the
sample is not passed through a dryer,
control the vessel temperature to
generate an H2O level at least as high as
the maximum expected during testing. If
the sample is passed through a dryer
during testing, control the vessel
temperature to generate an H2O level at
least as high as the level determined in
§ 1065.145(d)(2). Use a CO2 span gas
concentration at least as high as the
maximum expected during testing.
(3) Introduce the humidified CO2 test
gas into the sample system. You may
introduce it downstream of any sample
dryer, if one is used during testing.
(4) Measure the humidified CO2 test
gas dewpoint, Tdew, and pressure, ptotal,
as close as possible to the inlet of the
analyzer.
(5) Downstream of the vessel,
maintain the humidified gas
temperature at least 5 °C above its
dewpoint.
(6) Allow time for the analyzer
response to stabilize. Stabilization time
may include time to purge the transfer
line and to account for analyzer
response.
(7) While the analyzer measures the
sample’s concentration, record its
output for 30 seconds. Calculate the
arithmetic mean of this data.
(8) The analyzer meets the
interference verification if the result of
paragraph (d)(7) of this section meets
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the tolerance in paragraph (c) of this
section.
(9) You may also run interference
procedures for CO2 and H2O separately.
If the CO2 and H2O levels used are
higher than the maximum levels
expected during testing, you may scale
down each observed interference value
by multiplying the observed
interference by the ratio of the
maximum expected concentration value
to the actual value used during this
procedure. You may run the separate
interference procedures concentrations
of H2O (down to 0.025 mol/mol H2O
content) that are lower than the
maximum levels expected during
testing, but you must scale up the
observed H2O interference by
multiplying the observed interference
by the ratio of the maximum expected
H2O concentration value to the actual
value used during this procedure. The
sum of the two scaled interference
values must meet the tolerance in
paragraph (c) of this section.
*
*
*
*
*
■ 85. Section 1065.360 is revised to read
as follows:
§ 1065.360 FID optimization and
verification.
(a) Scope and frequency. For all FID
analyzers, calibrate the FID upon initial
installation. Repeat the calibration as
needed using good engineering
judgment. For a FID that measures THC,
perform the following steps:
(1) Optimize the response to various
hydrocarbons after initial analyzer
installation and after major maintenance
as described in paragraph (c) of this
section.
(2) Determine the methane (CH4)
response factor after initial analyzer
installation and after major maintenance
as described in paragraph (d) of this
section.
(3) Verify the methane (CH4) response
within 185 days before testing as
described in paragraph (e) of this
section.
(b) Calibration. Use good engineering
judgment to develop a calibration
procedure, such as one based on the
FID-analyzer manufacturer’s
instructions and recommended
frequency for calibrating the FID.
Alternately, you may remove system
components for off-site calibration. For
a FID that measures THC, calibrate
using C3H8 calibration gases that meet
the specifications of § 1065.750. For a
FID that measures CH4, calibrate using
CH4 calibration gases that meet the
specifications of § 1065.750. We
recommend FID analyzer zero and span
gases that contain approximately the
flow-weighted mean concentration of O2
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expected during testing. If you use a FID
to measure methane (CH4) downstream
of a nonmethane cutter, you may
calibrate that FID using CH4 calibration
gases with the cutter. Regardless of the
calibration gas composition, calibrate on
a carbon number basis of one (C1). For
example, if you use a C3H8 span gas of
concentration 200 µmol/mol, span the
FID to respond with a value of 600
µmol/mol. As another example, if you
use a CH4 span gas with a concentration
of 200 µmol/mol, span the FID to
respond with a value of 200 µmol/mol.
(c) THC FID response optimization.
This procedure is only for FID analyzers
that measure THC. Use good
engineering judgment for initial
instrument start-up and basic operating
adjustment using FID fuel and zero air.
Heated FIDs must be within their
required operating temperature ranges.
Optimize FID response at the most
common analyzer range expected during
emission testing. Optimization involves
adjusting flows and pressures of FID
fuel, burner air, and sample to minimize
response variations to various
hydrocarbon species in the exhaust. Use
good engineering judgment to trade off
peak FID response to propane
calibration gases to achieve minimal
response variations to different
hydrocarbon species. For an example of
trading off response to propane for
relative responses to other hydrocarbon
species, see SAE 770141 (incorporated
by reference in § 1065.1010). Determine
the optimum flow rates and/or pressures
for FID fuel, burner air, and sample and
record them for future reference.
(d) THC FID CH4 response factor
determination. This procedure is only
for FID analyzers that measure THC.
Since FID analyzers generally have a
different response to CH4 versus C3H8,
determine each THC FID analyzer’s CH4
response factor, RFCH4[THC–FID], after FID
optimization. Use the most recent
RFCH4[THC–FID] measured according to
this section in the calculations for HC
determination described in § 1065.660
to compensate for CH4 response.
Determine RFCH4[THC–FID] as follows,
noting that you do not determine
RFCH4[THC–FID] for FIDs that are
calibrated and spanned using CH4 with
a nonmethane cutter:
(1) Select a C3H8 span gas
concentration that you use to span your
analyzers before emission testing. Use
only span gases that meet the
specifications of § 1065.750. Record the
C3H8 concentration of the gas.
(2) Select a CH4 span gas
concentration that you use to span your
analyzers before emission testing. Use
only span gases that meet the
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specifications of § 1065.750. Record the
CH4 concentration of the gas.
(3) Start and operate the FID analyzer
according to the manufacturer’s
instructions.
(4) Confirm that the FID analyzer has
been calibrated using C3H8. Calibrate on
a carbon number basis of one (C1). For
example, if you use a C3H8 span gas of
concentration 200 µmol/mol, span the
FID to respond with a value of 600
µmol/mol.
(5) Zero the FID with a zero gas that
you use for emission testing.
(6) Span the FID with the C3H8 span
gas that you selected under paragraph
(d)(1) of this section.
(7) Introduce at the sample port of the
FID analyzer, the CH4 span gas that you
selected under paragraph (d)(2) of this
section.
(8) Allow time for the analyzer
response to stabilize. Stabilization time
may include time to purge the analyzer
and to account for its response.
(9) While the analyzer measures the
CH4 concentration, record 30 seconds of
sampled data. Calculate the arithmetic
mean of these values.
(10) Divide the mean measured
concentration by the recorded span
concentration of the CH4 calibration gas.
The result is the FID analyzer’s response
factor for CH4, RFCH4[THC–FID].
(e) THC FID methane (CH4) response
verification. This procedure is only for
FID analyzers that measure THC. If the
value of RFCH4[THC–FID] from paragraph
(d) of this section is within ±5.0% of its
most recent previously determined
value, the THC FID passes the methane
response verification. For example, if
the most recent previous value for
RFCH4[THC–FID] was 1.05 and it changed
by ±0.05 to become 1.10 or it changed
by ¥0.05 to become 1.00, either case
would be acceptable because ±4.8% is
less than ±5.0%. Verify RFCH4[THC–FID] as
follows:
(1) First verify that the flow rates and/
or pressures of FID fuel, burner air, and
sample are each within ±0.5% of their
most recent previously recorded values,
as described in paragraph (c) of this
section. You may adjust these flow rates
as necessary. Then determine the
RFCH4[THC–FID] as described in paragraph
(d) of this section and verify that it is
within the tolerance specified in this
paragraph (e).
(2) If RFCH4[THC–FID] is is not within
the tolerance specified in this paragraph
(e), re-optimize the FID response as
described in paragraph (c) of this
section.
(3) Determine a new RFCH4[THC–FID] as
described in paragraph (d) of this
section. Use this new value of
RFCH4[THC–FID] in the calculations for HC
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determination, as described in
§ 1065.660.
■ 86. Section 1065.362 is amended by
revising paragraph (d) to read as
follows:
§ 1065.362 Non-stoichiometric raw
exhaust FID O2 interference verification.
*
*
*
*
*
(d) Procedure. Determine FID O2
interference as follows, noting that you
may use one or more gas dividers to
create the reference gas concentrations
that are required to perform this
verification:
(1) Select three span reference gases
that contain a C3H8 concentration that
you use to span your analyzers before
emission testing. Use only span gases
that meet the specifications of
§ 1065.750. You may use CH4 span
reference gases for FIDs calibrated on
CH4 with a nonmethane cutter. Select
the three balance gas concentrations
such that the concentrations of O2 and
N2 represent the minimum, maximum,
and average O2 concentrations expected
during testing. The requirement for
using the average O2 concentration can
be removed if you choose to calibrate
the FID with span gas balanced with the
average expected oxygen concentration.
(2) Confirm that the FID analyzer
meets all the specifications of
§ 1065.360.
(3) Start and operate the FID analyzer
as you would before an emission test.
Regardless of the FID burner’s air source
during testing, use zero air as the FID
burner’s air source for this verification.
(4) Zero the FID analyzer using the
zero gas used during emission testing.
(5) Span the FID analyzer using a span
gas that you use during emission testing.
(6) Check the zero response of the FID
analyzer using the zero gas used during
emission testing. If the mean zero
response of 30 seconds of sampled data
is within ±0.5% of the span reference
value used in paragraph (d)(5) of this
section, then proceed to the next step;
otherwise restart the procedure at
paragraph (d)(4) of this section.
(7) Check the analyzer response using
the span gas that has the minimum
concentration of O2 expected during
testing. Record the mean response of 30
seconds of stabilized sample data as
xO2minHC.
(8) Check the zero response of the FID
analyzer using the zero gas used during
emission testing. If the mean zero
response of 30 seconds of stabilized
sample data is within ±0.5% of the span
reference value used in paragraph (d)(5)
of this section, then proceed to the next
step; otherwise restart the procedure at
paragraph (d)(4) of this section.
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(9) Check the analyzer response using
the span gas that has the average
concentration of O2 expected during
testing. Record the mean response of 30
seconds of stabilized sample data as
xO2avgHC.
(10) Check the zero response of the
FID analyzer using the zero gas used
during emission testing. If the mean
zero response of 30 seconds of stabilized
sample data is within ±0.5% of the span
reference value used in paragraph (d)(5)
of this section, proceed to the next step;
otherwise restart the procedure at
paragraph (d)(4) of this section.
(11) Check the analyzer response
using the span gas that has the
maximum concentration of O2 expected
during testing. Record the mean
response of 30 seconds of stabilized
sample data as xO2maxHC.
(12) Check the zero response of the
FID analyzer using the zero gas used
during emission testing. If the mean
zero response of 30 seconds of stabilized
sample data is within ±0.5% of the span
reference value used in paragraph (d)(5)
of this section, then proceed to the next
step; otherwise restart the procedure at
paragraph (d)(4) of this section.
(13) Calculate the percent difference
between xO2maxHC and its reference gas
concentration. Calculate the percent
difference between xO2avgHC and its
reference gas concentration. Calculate
the percent difference between xO2minHC
and its reference gas concentration.
Determine the maximum percent
difference of the three. This is the O2
interference.
(14) If the O2 interference is within
±2%, the FID passes the O2 interference
verification; otherwise perform one or
more of the following to address the
deficiency:
(i) Repeat the verification to
determine if a mistake was made during
the procedure.
(ii) Select zero and span gases for
emission testing that contain higher or
lower O2 concentrations and repeat the
verification.
(iii) Adjust FID burner air, fuel, and
sample flow rates. Note that if you
adjust these flow rates on a THC FID to
meet the O2 interference verification,
you have reset RFCH4 for the next RFCH4
verification according to § 1065.360.
Repeat the O2 interference verification
after adjustment and determine RFCH4.
(iv) Repair or replace the FID and
repeat the O2 interference verification.
(v) Demonstrate that the deficiency
does not adversely affect your ability to
demonstrate compliance with the
applicable emission standards.
■ 87. Section 1065.365 is revised to read
as follows:
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§ 1065.365
fractions.
Nonmethane cutter penetration
(a) Scope and frequency. If you use a
FID analyzer and a nonmethane cutter
(NMC) to measure methane (CH4),
determine the nonmethane cutter’s
penetration fractions of methane, PFCH4,
and ethane, PFC2H6. As detailed in this
section, these penetration fractions may
be determined as a combination of NMC
penetration fractions and FID analyzer
response factors, depending on your
particular NMC and FID analyzer
configuration. Perform this verification
after installing the nonmethane cutter.
Repeat this verification within 185 days
of testing to verify that the catalytic
activity of the cutter has not
deteriorated. Note that because
nonmethane cutters can deteriorate
rapidly and without warning if they are
operated outside of certain ranges of gas
concentrations and outside of certain
temperature ranges, good engineering
judgment may dictate that you
determine a nonmethane cutter’s
penetration fractions more frequently.
(b) Measurement principles. A
nonmethane cutter is a heated catalyst
that removes nonmethane hydrocarbons
from an exhaust sample stream before
the FID analyzer measures the
remaining hydrocarbon concentration.
An ideal nonmethane cutter would have
a methane penetration fraction, PFCH4,
of 1.000, and the penetration fraction for
all other nonmethane hydrocarbons
would be 0.000, as represented by
PFC2H6. The emission calculations in
§ 1065.660 use the measured values
from this verification to account for less
than ideal NMC performance.
(c) System requirements. We do not
limit NMC penetration fractions to a
certain range. However, we recommend
that you optimize a nonmethane cutter
by adjusting its temperature to achieve
a PFCH4 >0.85 and a PFC2H6 <0.02, as
determined by paragraphs (d), (e), or (f)
of this section, as applicable. If we use
a nonmethane cutter for testing, it will
meet this recommendation. If adjusting
NMC temperature does not result in
achieving both of these specifications
simultaneously, we recommend that
you replace the catalyst material. Use
the most recently determined
penetration values from this section to
calculate HC emissions according to
§ 1065.660 and § 1065.665 as applicable.
(d) Procedure for a FID calibrated
with the NMC. The method described in
this paragraph (d) is recommended over
the procedures specified in paragraphs
(e) and (f) of this section. If your FID
arrangement is such that a FID is always
calibrated to measure CH4 with the
NMC, then span that FID with the NMC
using a CH4 span gas, set the product of
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that FID’s CH4 response factor and CH4
penetration fraction, RFPFCH4[NMC–FID],
equal to 1.0 for all emission
calculations, and determine its
combined ethane (C2H6) response factor
and penetration fraction,
RFPFC2H6[NMC–FID] as follows:
(1) Select a CH4 gas mixture and a
C2H6 analytical gas mixture and ensure
that both mixtures meet the
specifications of § 1065.750. Select a
CH4 concentration that you would use
for spanning the FID during emission
testing and select a C2H6 concentration
that is typical of the peak NMHC
concentration expected at the
hydrocarbon standard or equal to THC
analyzer’s span value.
(2) Start, operate, and optimize the
nonmethane cutter according to the
manufacturer’s instructions, including
any temperature optimization.
(3) Confirm that the FID analyzer
meets all the specifications of
§ 1065.360.
(4) Start and operate the FID analyzer
according to the manufacturer’s
instructions.
(5) Zero and span the FID with the
cutter and use CH4 span gas to span the
FID with the cutter. Note that you must
span the FID on a C1 basis. For example,
if your span gas has a CH4 reference
value of 100 µmol/mol, the correct FID
response to that span gas is 100 µmol/
mol because there is one carbon atom
per CH4 molecule.
(6) Introduce the C2H6 analytical gas
mixture upstream of the nonmethane
cutter.
(7) Allow time for the analyzer
response to stabilize. Stabilization time
may include time to purge the
nonmethane cutter and to account for
the analyzer’s response.
(8) While the analyzer measures a
stable concentration, record 30 seconds
of sampled data. Calculate the
arithmetic mean of these data points.
(9) Divide the mean by the reference
value of C2H6, converted to a C1 basis.
The result is the C2H6 combined
response factor and penetration fraction,
RFPFC2H6[NMC–FID]. Use this combined
response factor and penetration fraction
and the product of the CH4 response
factor and CH4 penetration fraction,
RFPFCH4[NMC–FID], set to 1.0 in emission
calculations according to
§ 1065.660(b)(2)(i) or § 1065.665, as
applicable.
(e) Procedure for a FID calibrated with
propane, bypassing the NMC. If you use
a FID with an NMC that is calibrated
with propane, C3H8, by bypassing the
NMC, determine its penetration
fractions, PFC2H6[NMC–FID] and
PFCH4[NMC–FID], as follows:
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(1) Select CH4 and C2H6 analytical gas
mixtures that meet the specifications of
§ 1065.750 with the CH4 concentration
typical of its peak concentration
expected at the hydrocarbon standard
and the C2H6 concentration typical of
the peak total hydrocarbon (THC)
concentration expected at the
hydrocarbon standard or the THC
analyzer span value.
(2) Start and operate the nonmethane
cutter according to the manufacturer’s
instructions, including any temperature
optimization.
(3) Confirm that the FID analyzer
meets all the specifications of
§ 1065.360.
(4) Start and operate the FID analyzer
according to the manufacturer’s
instructions.
(5) Zero and span the FID as you
would during emission testing. Span the
FID by bypassing the cutter and by
using C3H8 span gas to span the FID.
Note that you must span the FID on a
C1 basis. For example, if your span gas
has a propane reference value of 100
µmol/mol, the correct FID response to
that span gas is 300 µmol/mol because
there are three carbon atoms per C3H8
molecule.
(6) Introduce the C2H6 analytical gas
mixture upstream of the nonmethane
cutter at the same point the zero gas was
introduced.
(7) Allow time for the analyzer
response to stabilize. Stabilization time
may include time to purge the
nonmethane cutter and to account for
the analyzer’s response.
(8) While the analyzer measures a
stable concentration, record 30 seconds
of sampled data. Calculate the
arithmetic mean of these data points.
(9) Reroute the flow path to bypass
the nonmethane cutter, introduce the
C2H6 analytical gas mixture to the
bypass, and repeat the steps in
paragraphs (e)(7) through (8) of this
section.
(10) Divide the mean C2H6
concentration measured through the
nonmethane cutter by the mean
concentration measured after bypassing
the nonmethane cutter. The result is the
C2H6 penetration fraction,
PFC2H6[NMC–FID]. Use this penetration
fraction according to § 1065.660(b)(2)(ii)
or § 1065.665, as applicable.
(11) Repeat the steps in paragraphs
(e)(6) through (10) of this section, but
with the CH4 analytical gas mixture
instead of C2H6. The result will be the
CH4 penetration fraction, PFCH4[NMC–FID].
Use this penetration fraction according
to § 1065.660(b)(2)(ii) or § 1065.665, as
applicable.
(f) Procedure for a FID calibrated with
methane, bypassing the NMC. If you use
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a FID with an NMC that is calibrated
with methane, CH4, by bypassing the
NMC, determine its combined ethane
(C2H6) response factor and penetration
fraction, RFPFC2H6[NMC–FID], as well as
its CH4 penetration fraction,
PFCH4[NMC–FID], as follows:
(1) Select CH4 and C2H6 analytical gas
mixtures that meet the specifications of
§ 1065.750, with the CH4 concentration
typical of its peak concentration
expected at the hydrocarbon standard
and the C2H6 concentration typical of
the peak total hydrocarbon (THC)
concentration expected at the
hydrocarbon standard or the THC
analyzer span value.
(2) Start and operate the nonmethane
cutter according to the manufacturer’s
instructions, including any temperature
optimization.
(3) Confirm that the FID analyzer
meets all the specifications of
§ 1065.360.
(4) Start and operate the FID analyzer
according to the manufacturer’s
instructions.
(5) Zero and span the FID as you
would during emission testing. Span the
FID with CH4 span gas by bypassing the
cutter. Note that you must span the FID
on a C1 basis. For example, if your span
gas has a methane reference value of 100
µmol/mol, the correct FID response to
that span gas is 100 µmol/mol because
there is one carbon atom per CH4
molecule.
(6) Introduce the C2H6 analytical gas
mixture upstream of the nonmethane
cutter at the same point the zero gas was
introduced.
(7) Allow time for the analyzer
response to stabilize. Stabilization time
may include time to purge the
nonmethane cutter and to account for
the analyzer’s response.
(8) While the analyzer measures a
stable concentration, record 30 seconds
of sampled data. Calculate the
arithmetic mean of these data points.
(9) Reroute the flow path to bypass
the nonmethane cutter, introduce the
C2H6 analytical gas mixture to the
bypass, and repeat the steps in
paragraphs (e)(7) and (8) of this section.
(10) Divide the mean C2H6
concentration measured through the
nonmethane cutter by the mean
concentration measured after bypassing
the nonmethane cutter. The result is the
C2H6 combined response factor and
penetration fraction, RFPFC2H6[NMC–FID].
Use this combined response factor and
penetration fraction according to
§ 1065.660(b)(2)(iii) or § 1065.665, as
applicable.
(11) Repeat the steps in paragraphs
(e)(6) through (10) of this section, but
with the CH4 analytical gas mixture
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25313
instead of C2H6. The result will be the
CH4 penetration fraction, PFCH4[NMC–FID].
Use this penetration fraction according
to § 1065.660(b)(2)(iii) or § 1065.665, as
applicable.
■ 88. Section 1065.370 is amended by
revising paragraphs (d), (e), and (g)(1) to
read as follows:
§ 1065.370 CLD CO2 and H2O quench
verification.
*
*
*
*
*
(d) CO2 quench verification
procedure. Use the following method to
determine CO2 quench, or use good
engineering judgment to develop a
different protocol:
(1) Use PTFE or stainless steel tubing
to make necessary connections.
(2) Connect a pressure-regulated CO2
span gas to the port of a gas divider that
meets the specifications in § 1065.248 at
the appropriate time. Use a CO2 span
gas that meets the specifications of
§ 1065.750 and attempt to use a
concentration that is approximately
twice the maximum CO2 concentration
expected to enter the CLD sample port
during testing, if available.
(3) Connect a pressure-regulated
purified N2 gas to the port of a gas
divider that meets the specifications in
§ 1065.248 at the appropriate time. Use
a purified N2 gas that meets the
specifications of § 1065.750.
(4) Connect a pressure-regulated NO
span gas to the port of the gas divider
that meets the specifications in
§ 1065.248. Use an NO span gas that
meets the specifications of § 1065.750.
Attempt to use an NO concentration that
is approximately twice the maximum
NO concentration expected during
testing, if available.
(5) Configure the gas divider such that
nearly equal amounts of the span gas
and balance gas are blended with each
other. Apply viscosity corrections as
necessary to appropriately ensure
correct gas division.
(6) While flowing NO and CO2
through the gas divider, stabilize the
CO2 concentration downstream of the
gas divider and measure the CO2
concentration with an NDIR analyzer
that has been prepared for emission
testing. You may alternatively
determine the CO2 concentration from
the gas divider cut-point, applying
viscosity correction as necessary to
ensure accurate gas division. Record
this concentration, xCO2meas, and use it
in the quench verification calculations
in § 1065.675.
(7) Measure the NO concentration
downstream of the gas divider. If the
CLD has an operating mode in which it
detects NO-only, as opposed to total
NOX, operate the CLD in the NO-only
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operating mode. Record this
concentration, xNO,CO2, and use it in the
quench verification calculations in
§ 1065.675.
(8) Switch the flow of CO2 off and
start the flow of 100% purified N2 to the
inlet port of the gas divider. Monitor the
CO2 at the gas divider’s outlet until its
concentration stabilizes at zero.
(9) Measure NO concentration at the
gas divider’s outlet. Record this value,
xNO,N2, and use it in the quench
verification calculations in § 1065.675.
(10) Use the values recorded
according to this paragraph (d) of this
section and paragraph (e) of this section
to calculate quench as described in
§ 1065.675.
(e) H2O quench verification
procedure. Use the following method to
determine H2O quench, or use good
engineering judgment to develop a
different protocol:
(1) Use PTFE or stainless steel tubing
to make necessary connections.
(2) If the CLD has an operating mode
in which it detects NO-only, as opposed
to total NOX, operate the CLD in the NOonly operating mode.
(3) Measure an NO calibration span
gas that meets the specifications of
§ 1065.750 and is near the maximum
concentration expected during testing.
Record this concentration, xNOdry.
(4) Humidify the NO span gas by
bubbling it through distilled water in a
sealed vessel. If the sample is not passed
through a dryer, control the vessel
temperature to generate an H2O level at
least as high as the maximum expected
during testing. If the sample is passed
through a dryer during testing, control
the vessel temperature to generate an
H2O level at least as high as the level
determined in § 1065.145(d)(2). We
recommend that you humidify the gas to
the highest sample dewpoint that you
estimate at the CLD inlet during
emission sampling. Regardless of the
humidity during this test, the quench
verification calculations in § 1065.675
scale the recorded quench to the highest
dewpoint expected for flow entering the
CLD sample port during emission
sampling.
(5) Introduce the humidified NO test
gas into the sample system. You may
introduce it downstream of any sample
dryer, if one is used during testing.
(6) Measure the humidified gas
dewpoint, Tdew, and pressure, ptotal, as
close as possible to the analyzer inlet.
(7) Downstream of the vessel,
maintain the humidified NO test gas
temperature at least 5 °C above its
dewpoint.
(8) Allow time for the analyzer
response to stabilize. Stabilization time
may include time to purge the transfer
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line and to account for analyzer
response.
(9) While the analyzer measures the
sample’s concentration, record the
analyzer’s output for 30 seconds.
Calculate the arithmetic mean of these
data. This mean is xNOmeas.
(10) Set xNOwet equal to xNOmeas from
paragraph (e)(9) of this section.
(11) Use xNOwet to calculate the
quench according to § 1065.675.
*
*
*
*
*
(g) * * *
(1) You may omit this verification if
you can show by engineering analysis
that for your NOX sampling system and
your emission calculations procedures,
the combined CO2 and H2O interference
for your NOX CLD analyzer always
affects your brake-specific NOX
emission results within no more than
±1.0% of the applicable NOX standard.
*
*
*
*
*
■ 89. Section 1065.372 is amended by
revising paragraphs (d)(7) and (e)(1) to
read as follows:
§ 1065.372 NDUV analyzer HC and H2O
interference verification.
*
*
*
*
*
(d) * * *
(7) Multiply this difference by the
ratio of the flow-weighted mean HC
concentration expected at the standard
to the HC concentration measured
during the verification. The analyzer
meets the interference verification of
this section if this result is within ±2%
of the NOX concentration expected at
the standard.
(e) * * *
(1) You may omit this verification if
you can show by engineering analysis
that for your NOX sampling system and
your emission calculations procedures,
the combined HC and H2O interference
for your NOX NDUV analyzer always
affects your brake-specific NOX
emission results by less than 0.5% of
the applicable NOX standard.
*
*
*
*
*
■ 90. Section 1065.376 is revised to read
as follows:
§ 1065.376
Chiller NO2 penetration.
(a) Scope and frequency. If you use a
chiller to dry a sample upstream of a
NOX measurement instrument, but you
don’t use an NO2-to-NO converter
upstream of the chiller, you must
perform this verification for chiller NO2
penetration. Perform this verification
after initial installation and after major
maintenance.
(b) Measurement principles. A chiller
removes water, which can otherwise
interfere with a NOX measurement.
However, liquid water remaining in an
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improperly designed chiller can remove
NO2 from the sample. If a chiller is used
without an NO2-to-NO converter
upstream, it could remove NO2 from the
sample prior NOX measurement.
(c) System requirements. A chiller
must allow for measuring at least 95%
of the total NO2 at the maximum
expected concentration of NO2.
(d) Procedure. Use the following
procedure to verify chiller performance:
(1) Instrument setup. Follow the
analyzer and chiller manufacturers’
start-up and operating instructions.
Adjust the analyzer and chiller as
needed to optimize performance.
(2) Equipment setup and data
collection. (i) Zero and span the total
NOX gas analyzer(s) as you would before
emission testing.
(ii) Select an NO2 calibration gas,
balance gas of dry air, that has an NO2
concentration within ±5% of the
maximum NO2 concentration expected
during testing.
(iii) Overflow this calibration gas at
the gas sampling system’s probe or
overflow fitting. Allow for stabilization
of the total NOX response, accounting
only for transport delays and instrument
response.
(iv) Calculate the mean of 30 seconds
of recorded total NOX data and record
this value as xNOXref.
(v) Stop flowing the NO2 calibration
gas.
(vi) Next saturate the sampling system
by overflowing a dewpoint generator’s
output, set at a dewpoint of 50 °C, to the
gas sampling system’s probe or overflow
fitting. Sample the dewpoint generator’s
output through the sampling system and
chiller for at least 10 minutes until the
chiller is expected to be removing a
constant rate of water.
(vii) Immediately switch back to
overflowing the NO2 calibration gas
used to establish xNOxref. Allow for
stabilization of the total NOX response,
accounting only for transport delays and
instrument response. Calculate the
mean of 30 seconds of recorded total
NOX data and record this value as
xNOxmeas.
(viii) Correct xNOxmeas to xNOxdry based
upon the residual water vapor that
passed through the chiller at the
chiller’s outlet temperature and
pressure.
(3) Performance evaluation. If xNOxdry
is less than 95% of xNOxref, repair or
replace the chiller.
(e) Exceptions. The following
exceptions apply:
(1) You may omit this verification if
you can show by engineering analysis
that for your NOX sampling system and
your emission calculations procedures,
the chiller always affects your brake-
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§ 1065.378 NO2-to-NO converter
conversion verification.
*
*
*
*
*
(d) Procedure. Use the following
procedure to verify the performance of
a NO2-to-NO converter:
(1) Instrument setup. Follow the
analyzer and NO2-to-NO converter
manufacturers’ start-up and operating
instructions. Adjust the analyzer and
converter as needed to optimize
performance.
(2) Equipment setup. Connect an
ozonator’s inlet to a zero-air or oxygen
source and connect its outlet to one port
of a three-way tee fitting. Connect an
NO span gas to another port, and
connect the NO2-to-NO converter inlet
to the last port.
(3) Adjustments and data collection.
Perform this check as follows:
(i) Set ozonator air off, turn ozonator
power off, and set the analyzer to NO
mode. Allow for stabilization,
accounting only for transport delays and
instrument response.
(ii) Use an NO concentration that is
representative of the peak total NOX
concentration expected during testing.
The NO2 content of the gas mixture
shall be less than 5% of the NO
concentration. Record the concentration
of NO by calculating the mean of 30
seconds of sampled data from the
analyzer and record this value as xNOref.
(iii) Turn on the ozonator O2 supply
and adjust the O2 flow rate so the NO
indicated by the analyzer is about 10
percent less than xNOref. Record the
concentration of NO by calculating the
mean of 30 seconds of sampled data
from the analyzer and record this value
as xNO∂O2mix.
(iv) Switch the ozonator on and adjust
the ozone generation rate so the NO
measured by the analyzer is 20 percent
of xNOref, while maintaining at least 10
percent unreacted NO. Record the
concentration of NO by calculating the
xNOxmeas − xNOx +O 2 mix
Efficiency (%) = 1 +
xNO +O 2 mix − xNOmeas
(5) If the result is less than 95%,
repair or replace the NO2-to-NO
converter.
(e) * * *
(1) You may omit this verification if
you can show by engineering analysis
that for your NOX sampling system and
your emission calculations procedures,
the converter always affects your brakespecific NOX emission results by less
than 0.5% of the applicable NOX
standard.
*
*
*
*
*
■ 92. Section 1065.390 is revised to read
as follows:
dwashington3 on PROD1PC69 with RULES
§ 1065.390 PM balance verifications and
weighing process verification.
(a) Scope and frequency. This section
describes three verifications.
(1) Independent verification of PM
balance performance within 370 days
before weighing any filter.
(2) Zero and span the balance within
12 h before weighing any filter.
(3) Verify that the mass determination
of reference filters before and after a
filter weighing session are less than a
specified tolerance.
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×100
(b) Independent verification. Have the
balance manufacturer (or a
representative approved by the balance
manufacturer) verify the balance
performance within 370 days of testing.
(c) Zeroing and spanning. You must
verify balance performance by zeroing
and spanning it with at least one
calibration weight, and any weights you
use must that meet the specifications in
§ 1065.790 to perform this verification.
(1) Use a manual procedure in which
you zero the balance and span the
balance with at least one calibration
weight. If you normally use mean values
by repeating the weighing process to
improve the accuracy and precision of
PM measurements, use the same process
to verify balance performance.
(2) You may use an automated
procedure to verify balance
performance. For example many
balances have internal calibration
weights that are used automatically to
verify balance performance. Note that if
you use internal balance weights, the
weights must meet the specifications in
§ 1065.790 to perform this verification.
(d) Reference sample weighing. Verify
all mass readings during a weighing
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mean of 30 seconds of sampled data
from the analyzer and record this value
as xNOmeas.
(v) Switch the NOX analyzer to NOX
mode and measure total NOX. Record
the concentration of NOX by calculating
the mean of 30 seconds of sampled data
from the analyzer and record this value
as xNOxmeas.
(vi) Switch off the ozonator but
maintain gas flow through the system.
The NOX analyzer will indicate the NOX
in the NO + O2 mixture. Record the
concentration of NOX by calculating the
mean of 30 seconds of sampled data
from the analyzer and record this value
as xNOx∂O2mix.
(vii) Turn off the ozonator O2 supply.
The NOX analyzer will indicate the NOX
in the original NO-in-N2 mixture.
Record the concentration of NOX by
calculating the mean of 30 seconds of
sampled data from the analyzer and
record this value as xNOxref. This value
should be no more than 5 percent above
the xNOref value.
(4) Performance evaluation. Calculate
the efficiency of the NOX converter
efficiency by substituting the
concentrations obtained into the
following equation:
session by weighing reference PM
sample media (e.g., filters) before and
after a weighing session. A weighing
session may be as short as desired, but
no longer than 80 hours, and may
include both pre-test and post-test mass
readings. We recommend that weighing
sessions be eight hours or less.
Successive mass determinations of each
reference PM sample media (e.g., filter)
must return the same value within ±10
µg or ±10% of the net PM mass expected
at the standard (if known), whichever is
higher. If successive reference PM
sample media (e.g., filter) weighing
events fail this criterion, invalidate all
individual test media (e.g., filter) mass
readings occurring between the
successive reference media (e.g., filter)
mass determinations. You may reweigh
these media (e.g., filter) in another
weighing session. If you invalidate a
pre-test media (e.g., filter) mass
determination, that test interval is void.
Perform this verification as follows:
(1) Keep at least two samples of
unused PM sample media (e.g., filters)
in the PM-stabilization environment.
Use these as references. If you collect
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specific NOX emission results by less
than 0.5% of the applicable NOX
standard.
(2) You may use a chiller that you
determine does not meet this
verification, as long as you try to correct
the problem and the measurement
deficiency does not adversely affect
your ability to show that engines
comply with all applicable emission
standards.
■ 91. Section 1065.378 is amended by
revising paragraphs (d) and (e)(1) to read
as follows:
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PM with filters, select unused filters of
the same material and size for use as
references. You may periodically
replace references, using good
engineering judgment.
(2) Stabilize references in the PM
stabilization environment. Consider
references stabilized if they have been
in the PM-stabilization environment for
a minimum of 30 min, and the PMstabilization environment has been
within the specifications of
§ 1065.190(d) for at least the preceding
60 min.
(3) Exercise the balance several times
with a reference sample. We
recommend weighing ten samples
without recording the values.
(4) Zero and span the balance. Using
good engineering judgment, place a test
mass such as a calibration weight on the
balance, then remove it. After spanning,
confirm that the balance returns to a
zero reading within the normal
stabilization time.
(5) Weigh each of the reference media
(e.g., filters) and record their masses. We
recommend using substitution weighing
as described in § 1065.590(j). If you
normally use mean values by repeating
the weighing process to improve the
accuracy and precision of the reference
media (e.g., filter) mass, you must use
mean values of sample media (e.g.,
filter) masses.
(6) Record the balance environment
dewpoint, ambient temperature, and
atmospheric pressure.
(7) Use the recorded ambient
conditions to correct results for
buoyancy as described in § 1065.690.
Record the buoyancy-corrected mass of
each of the references.
(8) Subtract each reference media’s
(e.g., filter’s) buoyancy-corrected
reference mass from its previously
measured and recorded buoyancycorrected mass.
(9) If any of the reference filters’
observed mass changes by more than
that allowed under this paragraph, you
must invalidate all PM mass
determinations made since the last
successful reference media (e.g., filter)
mass validation. You may discard
reference PM media (e.g., filters) if only
one one of the filter’s mass changes by
more than the allowable amount and
you can positively identify a special
cause for that filter’s mass change that
would not have affected other inprocess filters. Thus, the validation can
be considered a success. In this case,
you do not have to include the
contaminated reference media when
determining compliance with paragraph
(d)(10) of this section, but the affected
reference filter must be immediately
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discarded and replaced prior to the next
weighing session.
(10) If any of the reference masses
change by more than that allowed under
this paragraph (d), invalidate all PM
results that were determined between
the two times that the reference masses
were determined. If you discarded
reference PM sample media according to
paragraph (d)(9) of this section, you
must still have at least one reference
mass difference that meets the criteria in
this paragraph (d). Otherwise, you must
invalidate all PM results that were
determined between the two times that
the reference media (e.g., filters) masses
were determined.
Subpart E—[Amended]
93. Section 1065.405 is revised to read
as follows:
■
§ 1065.405 Test engine preparation and
maintenance.
This part 1065 describes how to test
engines for a variety of purposes,
including certification testing,
production-line testing, and in-use
testing. Depending on which type of
testing is being conducted, different
preparation and maintenance
requirements apply for the test engine.
(a) If you are testing an emission-data
engine for certification, make sure it is
built to represent production engines.
This includes governors that you
normally install on production engines.
Production engines should also be
tested with their installed governors. If
you do not install governors on
production engines, simulate a governor
that is representative of a governor that
others will install on your production
engines.
(b) Testing generally occurs only after
the test engine has undergone a
stabilization step (or in-use operation).
If the engine has not already been
stabilized, run the test engine, with all
emission control systems operating,
long enough to stabilize emission levels.
Note that you must generally use the
same stabilization procedures for
emission-data engines for which you
apply the same deterioration factors so
low-hour emission-data engines are
consistent with the low-hour engine
used to develop the deterioration factor.
(1) Unless otherwise specified in the
standard-setting part, you may consider
emission levels stable without
measurement after 50 h of operation. If
the engine needs less operation to
stabilize emission levels, record your
reasons and the methods for doing this,
and give us these records if we ask for
them. If the engine will be tested for
certification as a low-hour engine, see
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the standard-setting part for limits on
testing engines to establish low-hour
emission levels.
(2) You may stabilize emissions from
a catalytic exhaust aftertreatment device
by operating it on a different engine,
consistent with good engineering
judgment. Note that good engineering
judgment requires that you consider
both the purpose of the test and how
your stabilization method will affect the
development and application of
deterioration factors. For example, this
method of stabilization is generally not
appropriate for production engines. We
may also allow you to stabilize
emissions from a catalytic exhaust
aftertreatment device by operating it on
an engine-exhaust simulator.
(c) Record any maintenance,
modifications, parts changes, diagnostic
or emissions testing and document the
need for each event. You must provide
this information if we request it.
(d) For accumulating operating hours
on your test engines, select engine
operation that represents normal in-use
operation for the engine family.
(e) If your engine will be used in a
vehicle equipped with a canister for
storing evaporative hydrocarbons for
eventual combustion in the engine and
the test sequence involves a cold-start or
hot-start duty cycle, attach a canister to
the engine before running an emission
test. You may omit using an evaporative
canister for any hot-stabilized duty
cycles. You may request to omit using
an evaporative canister during testing if
you can show that it would not affect
your ability to show compliance with
the applicable emission standards. You
may operate the engine without an
installed canister for service
accumulation. Prior to an emission test,
use the following steps to attach a
canister to your engine:
(1) Use a canister and plumbing
arrangement that represents the in-use
configuration of the largest capacity
canister in all expected applications.
(2) Use a canister that is fully loaded
with fuel vapors.
(3) Connect the canister’s purge port
to the engine.
(4) Plug the canister port that is
normally connected to the fuel tank.
■ 94. Section 1065.410 is amended by
revising paragraphs (c) and (d) to read
as follows:
§ 1065.410 Maintenance limits for
stabilized test engines.
*
*
*
*
*
(c) Keep a record of the inspection
and update your application to
document any changes as a result of the
inspection. You may use equipment,
instruments, or engineering grade tools
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to identify bad engine components. Any
equipment, instruments, or tools used
for scheduled maintenance on emission
data engines must be representative of
what is planned to be available to
dealerships and other service outlets.
(d) If we determine that a part failure,
system malfunction, or associated
repairs have made the engine’s emission
controls unrepresentative of production
engines, you may no longer use it as an
emission-data engine. Also, if your test
engine has a major mechanical failure
that requires you to take it apart, you
may no longer use it as an emission-data
engine.
*
*
*
*
*
■ 95. Section 1065.415 is amended by
revising the introductory text and
removing paragraph (a)(3) to read as
follows:
§ 1065.415
Durability demonstration.
If the standard-setting part requires
durability testing, you must accumulate
service in a way that represents how
you expect the engine to operate in use.
You may accumulate service hours
using an accelerated schedule, such as
through continuous operation or by
using duty cycles that are more
aggressive than in-use operation, subject
to any pre-approval requirements
established in the applicable standardsetting part.
*
*
*
*
*
■ 96. The heading to subpart F of part
1065 is revised to read as follows:
Subpart F—Performing an Emission
Test Over Specified Duty Cycles
97. Section 1065.501 is amended by
revising paragraphs (a) introductory
text, (a)(1), and (b) to read as follows:
dwashington3 on PROD1PC69 with RULES
§ 1065.501
Overview.
(a) Use the procedures detailed in this
subpart to measure engine emissions
over a specified duty cycle. Refer to
subpart J of this part for field test
procedures that describe how to
measure emissions during in-use engine
operation. This section describes how
to:
(1) Map your engine, if applicable, by
recording specified speed and torque
data, as measured from the engine’s
primary output shaft.
*
*
*
*
*
(b) An emission test generally consists
of measuring emissions and other
parameters while an engine follows one
or more duty cycles that are specified in
the standard-setting part. There are two
general types of duty cycles:
(1) Transient cycles. Transient duty
cycles are typically specified in the
standard-setting part as a second-by-
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second sequence of speed commands
and normalized torque (or power)
commands. Operate an engine over a
transient cycle such that the speed and
torque of the engine’s primary output
shaft follows the target values.
Proportionally sample emissions and
other parameters and use the
calculations in subpart G of this part to
calculate emissions. Start a transient test
according to the standard-setting part, as
follows:
(i) A cold-start transient cycle where
you start to measure emissions just
before starting an engine that has not
been warmed up.
(ii) A hot-start transient cycle where
you start to measure emissions just
before starting a warmed-up engine.
(iii) A hot running transient cycle
where you start to measure emissions
after an engine is started, warmed up,
and running.
(2) Steady-state cycles. Steady-state
duty cycles are typically specified in the
standard-setting part as a list of discrete
operating points (modes or notches),
where each operating point has one
value of a normalized speed command
and one value of a normalized torque (or
power) command. Ramped-modal
cycles for steady-state testing also list
test times for each mode and transition
times between modes where speed and
torque are linearly ramped between
modes, even for cycles with % power.
Start a steady-state cycle as a hot
running test, where you start to measure
emissions after an engine is started,
warmed up and running. You may run
a steady-state duty cycle as a discretemode cycle or a ramped-modal cycle, as
follows:
(i) Discrete-mode cycles. Before
emission sampling, stabilize an engine
at the first discrete mode. Sample
emissions and other parameters for that
mode and then stop emission sampling.
Record mean values for that mode, and
then stabilize the engine at the next
mode. Continue to sample each mode
discretely and calculate weighted
emission results according to the
standard-setting part.
(ii) Ramped-modal cycles. Perform
ramped-modal cycles similar to the way
you would perform transient cycles,
except that ramped-modal cycles
involve mostly steady-state engine
operation. Generate a ramped-modal
duty cycle as a sequence of second-bysecond (1 Hz) reference speed and
torque points. Run the ramped-modal
duty cycle in the same manner as a
transient cycle and use the 1 Hz
reference speed and torque values to
validate the cycle, even for cycles with
% power. Proportionally sample
emissions and other parameters during
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25317
the cycle and use the calculations in
subpart G of this part to calculate
emissions.
*
*
*
*
*
■ 98. Section 1065.510 is revised to read
as follows:
§ 1065.510
Engine mapping.
(a) Applicability, scope, and
frequency. An engine map is a data set
that consists of a series of paired data
points that represent the maximum
brake torque versus engine speed,
measured at the engine’s primary output
shaft. Map your engine if the standardsetting part requires engine mapping to
generate a duty cycle for your engine
configuration. Map your engine while it
is connected to a dynamometer or other
device that can absorb work output from
the engine’s primary output shaft
according to § 1065.110. Configure any
auxiliary work inputs and outputs such
as hybrid, turbo-compounding, or
thermoelectric systems to represent
their in-use configurations, and use the
same configuration for emission testing.
See Figure 1 of § 1065.210. This may
involve configuring initial states of
charge and rates and times of auxiliarywork inputs and outputs. We
recommend that you contact the
Designated Compliance Officer before
testing to determine how you should
configure any auxiliary-work inputs and
outputs. Use the most recent engine
map to transform a normalized duty
cycle from the standard-setting part to a
reference duty cycle specific to your
engine. Normalized duty cycles are
specified in the standard-setting part.
You may update an engine map at any
time by repeating the engine-mapping
procedure. You must map or re-map an
engine before a test if any of the
following apply:
(1) If you have not performed an
initial engine map.
(2) If the atmospheric pressure near
the engine’s air inlet is not within ± 5
kPa of the atmospheric pressure
recorded at the time of the last engine
map.
(3) If the engine or emission-control
system has undergone changes that
might affect maximum torque
performance. This includes changing
the configuration of auxiliary work
inputs and outputs.
(4) If you capture an incomplete map
on your first attempt or you do not
complete a map within the specified
time tolerance. You may repeat mapping
as often as necessary to capture a
complete map within the specified time.
(b) Mapping variable-speed engines.
Map variable-speed engines as follows:
(1) Record the atmospheric pressure.
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(2) Warm up the engine by operating
it. We recommend operating the engine
at any speed and at approximately 75%
of its expected maximum power.
Continue the warm-up until the engine
coolant, block, or head absolute
temperature is within ± 2% of its mean
value for at least 2 min or until the
engine thermostat controls engine
temperature.
(3) Operate the engine at its warm idle
speed.
(i) For engines with a low-speed
governor, set the operator demand to
minimum, use the dynamometer or
other loading device to target a torque
of zero on the engine’s primary output
shaft, and allow the engine to govern the
speed. Measure this warm idle speed;
we recommend recording at least 30
values of speed and using the mean of
those values.
(ii) For engines without a low-speed
governor, set the dynamometer to target
a torque of zero on the engine’s primary
output shaft, and manipulate the
operator demand to control the speed to
target the manufacturer-declared value
for the lowest engine speed possible
with minimum load (also known as
manufacturer-declared warm idle
speed).
(iii) For all variable-speed engines
(with or without a low-speed governor),
if a nonzero idle torque is representative
of in-use operation, you may target the
manufacturer-declared idle torque. If
you measure the warm idle speed with
the manufacturer-declared torque at this
step, you may omit the speed
measurement in paragraph (b)(6) of this
section.
(4) Set operator demand to maximum
and control engine speed at (95 ± 1) %
of its warm idle speed determined above
for at least 15 seconds. For engines with
reference duty cycles whose lowest
speed is greater than warm idle speed,
you may start the map at (95 ± 1) % of
the lowest reference speed.
(5) Perform one of the following:
(i) For any engine subject only to
steady-state duty cycles (i.e., discretemode or ramped-modal), you may
perform an engine map by using
discrete speeds. Select at least 20 evenly
spaced setpoints between warm idle and
the highest speed above maximum
mapped power at which (50 to 75)% of
maximum power occurs. If this highest
speed is unsafe or unrepresentative (e.g.,
for ungoverned engines), use good
engineering judgment to map up to the
maximum safe speed or the maximum
representative speed. At each setpoint,
stabilize speed and allow torque to
stabilize. Record the mean speed and
torque at each setpoint. We recommend
that you stabilize an engine for at least
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15 seconds at each setpoint and record
the mean feedback speed and torque of
the last (4 to 6) seconds. Use linear
interpolation to determine intermediate
speeds and torques. Use this series of
speeds and torques to generate the
power map as described in paragraph (e)
of this section.
(ii) For any variable-speed engine, you
may perform an engine map by using a
continuous sweep of speed by
continuing to record the mean feedback
speed and torque at 1 Hz or more
frequently and increasing speed at a
constant rate such that it takes (4 to 6)
min to sweep from 95% of warm idle to
the highest speed above maximum
power at which (50 to 75)% of
maximum power occurs. If this highest
speed is unsafe or unrepresentative (e.g.,
for ungoverned engines), use good
engineering judgment to map up to the
maximum safe speed or the maximum
representative speed. Stop recording
after you complete the sweep. From the
series of mean speed and maximum
torque values, use linear interpolation to
determine intermediate values. Use this
series of speeds and torques to generate
the power map as described in
paragraph (e) of this section.
(6) For engines with a low-speed
governor, if a nonzero idle torque is
representative of in-use operation,
operate the engine at warm idle with the
manufacturer-declared idle torque. Set
the operator demand to minimum, use
the dynamometer to target the declared
idle torque, and allow the engine to
govern the speed. Measure this speed
and use it as the warm idle speed for
cycle generation in § 1065.512. We
recommend recording at least 30 values
of speed and using the mean of those
values. You may map the idle governor
at multiple load levels and use this map
to determine the measured warm idle
speed at the declared idle torque.
(c) Negative torque mapping. If your
engine is subject to a reference duty
cycle that specifies negative torque
values (i.e., engine motoring), generate a
motoring map by any of the following
procedures:
(1) Multiply the positive torques from
your map by ¥40%. Use linear
interpolation to determine intermediate
values.
(2) Map the amount of negative torque
required to motor the engine by
repeating paragraph (b) of this section
with minimum operator demand.
(3) Determine the amount of negative
torque required to motor the engine at
the following two points near the ends
of the engine’s speed range. Operate the
engine at these two points at minimum
operator demand. Use linear
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interpolation to determine intermediate
values.
(i) Low-speed point. For engines
without a low-speed governor,
determine the amount of negative torque
at warm idle speed. For engines with a
low-speed governor, motor the engine
above warm idle speed so the governor
is inactive and determine the amount of
negative torque at that speed.
(ii) High-speed point. For engines
without a high-speed governor,
determine the amount of negative torque
at the maximum safe speed or the
maximum representative speed. For
engines with a high-speed governor,
determine the amount of negative torque
at a speed at or above nhi per
§ 1065.610(c)(2).
(d) Mapping constant-speed engines.
For constant-speed engines, generate a
map as follows:
(1) Record the atmospheric pressure.
(2) Warm up the engine by operating
it. We recommend operating the engine
at approximately 75% of the engine’s
expected maximum power. Continue
the warm-up until the engine coolant,
block, or head absolute temperature is
within ±2% of its mean value for at least
2 min or until the engine thermostat
controls engine temperature.
(3) You may operate the engine with
a production constant-speed governor or
simulate a constant-speed governor by
controlling engine speed with an
operator demand control system
described in § 1065.110. Use either
isochronous or speed-droop governor
operation, as appropriate.
(4) With the governor or simulated
governor controlling speed using
operator demand, operate the engine at
no-load governed speed (at high speed,
not low idle) for at least 15 seconds.
(5) Record at 1 Hz the mean of
feedback speed and torque. Use the
dynamometer to increase torque at a
constant rate. Unless the standardsetting part specifies otherwise,
complete the map such that it takes (2
to 4) min to sweep from no-load
governed speed to the lowest speed
below maximum mapped power at
which the engine develops (85–95)% of
maximum mapped power. You may
map your engine to lower speeds. Stop
recording after you complete the sweep.
Use this series of speeds and torques to
generate the power map as described in
paragraph (e) of this section.
(e) Power mapping. For all engines,
create a power-versus-speed map by
transforming torque and speed values to
corresponding power values. Use the
mean values from the recorded map
data. Do not use any interpolated
values. Multiply each torque by its
corresponding speed and apply the
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appropriate conversion factors to arrive
at units of power (kW). Interpolate
intermediate power values between
these power values, which were
calculated from the recorded map data.
(f) Measured and declared test speeds
and torques. You must select test speeds
and torques for cycle generation as
required in this paragraph (f).
‘‘Measured’’ values are either directly
measured during the engine mapping
process or they are determined from the
engine map. ‘‘Declared’’ values are
specified by the manufacturer. When
both measured and declared values are
available, you may use declared test
speeds and torques instead of measured
speeds and torques if they meet the
criteria in this paragraph (f). Otherwise,
you must use measured speeds and
torques derived from the engine map.
(1) Measured speeds and torques.
Determine the applicable speeds and
torques for the duty cycles you will run:
(i) Measured maximum test speed for
variable-speed engines according to
§ 1065.610.
(ii) Measured maximum test torque
for constant-speed engines according to
§ 1065.610.
(iii) Measured ‘‘A’’, ‘‘B’’, and ‘‘C’’
speeds for variable-speed engines
according to § 1065.610.
(iv) Measured intermediate speed for
variable-speed engines according to
§ 1065.610.
(v) For variable-speed engines with a
low-speed governor, measure warm idle
speed according to § 1065.510(b) and
use this speed for cycle generation in
§ 1065.512. For engines with no lowspeed governor, instead use the
manufacturer-declared warm idle speed.
(2) Required declared speeds. You
must declare the lowest engine speed
possible with minimum load (i.e.,
manufacturer-declared warm idle
speed). This is applicable only to
variable-speed engines with no lowspeed governor. For engines with no
low-speed governor, the declared warm
idle speed is used for cycle generation
in § 1065.512. Declare this speed in a
way that is representative of in-use
operation. For example, if your engine
is typically connected to an automatic
transmission or a hydrostatic
transmission, declare this speed at the
idle speed at which your engine
operates when the transmission is
engaged.
(3) Optional declared speeds. You
may use declared speeds instead of
measured speeds as follows:
(i) You may use a declared value for
maximum test speed for variable-speed
engines if it is within (97.5 to 102.5)%
of the corresponding measured value.
You may use a higher declared speed if
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the length of the ‘‘vector’’ at the
declared speed is within 2.0% of the
length of the ‘‘vector’’ at the measured
value. The term vector refers to the
square root of the sum of normalized
engine speed squared and the
normalized full-load power (at that
speed) squared, consistent with the
calculations in § 1065.610.
(ii) You may use a declared value for
intermediate, ‘‘A’’, ‘‘B’’, or ‘‘C’’ speeds
for steady-state tests if the declared
value is within (97.5 to 102.5)% of the
corresponding measured value.
(4) Required declared torques. If a
nonzero idle or minimum torque is
representative of in-use operation, you
must declare the appropriate torque as
follows:
(i) For variable-speed engines, declare
a warm idle torque that is representative
of in-use operation. For example, if your
engine is typically connected to an
automatic transmission or a hydrostatic
transmission, declare the torque that
occurs at the idle speed at which your
engine operates when the transmission
is engaged. Use this value for cycle
generation. You may use multiple warm
idle torques and associated idle speeds
in cycle generation for representative
testing. For example, for cycles that start
the engine and begin with idle, you may
start a cycle in idle with the
transmission in neutral with zero torque
and later switch to a different idle with
the transmission in drive with the CurbIdle Transmission Torque (CITT). For
variable-speed engines intended
primarily for propulsion of a vehicle
with an automatic transmission where
that engine is subject to a transient duty
cycle with idle operation, you must
declare a CITT. You must specify a CITT
based on typical applications at the
mean of the range of idle speeds you
specify at stabilized temperature
conditions.
(ii) For constant-speed engines,
declare a warm minimum torque that is
representative of in-use operation. For
example, if your engine is typically
connected to a machine that does not
operate below a certain minimum
torque, declare this torque and use it for
cycle generation.
(5) Optional declared torques. For
constant-speed engines you may declare
a maximum test torque. You may use
the declared value for cycle generation
if it is within (95 to 100)% of the
measured value.
(g) Other mapping procedures. You
may use other mapping procedures if
you believe the procedures specified in
this section are unsafe or
unrepresentative for your engine. Any
alternate techniques you use must
satisfy the intent of the specified
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mapping procedures, which is to
determine the maximum available
torque at all engine speeds that occur
during a duty cycle. Identify any
deviations from this section’s mapping
procedures when you submit data to us.
■ 99. Section 1065.512 is revised to read
as follows:
§ 1065.512
Duty cycle generation.
(a) Generate duty cycles according to
this section if the standard-setting part
requires engine mapping to generate a
duty cycle for your engine
configuration. The standard-setting part
generally defines applicable duty cycles
in a normalized format. A normalized
duty cycle consists of a sequence of
paired values for speed and torque or for
speed and power.
(b) Transform normalized values of
speed, torque, and power using the
following conventions:
(1) Engine speed for variable-speed
engines. For variable-speed engines,
normalized speed may be expressed as
a percentage between warm idle speed,
fnidle, and maximum test speed, fntest, or
speed may be expressed by referring to
a defined speed by name, such as
‘‘warm idle,’’ ‘‘intermediate speed,’’ or
‘‘A,’’ ‘‘B,’’ or ‘‘C’’ speed. Section
1065.610 describes how to transform
these normalized values into a sequence
of reference speeds, fnref. Running duty
cycles with negative or small
normalized speed values near warm idle
speed may cause low-speed idle
governors to activate and the engine
torque to exceed the reference torque
even though the operator demand is at
a minimum. In such cases, we
recommend controlling the
dynamometer so it gives priority to
follow the reference torque instead of
the reference speed and let the engine
govern the speed. Note that the cyclevalidation criteria in § 1065.514 allow
an engine to govern itself. This
allowance permits you to test engines
with enhanced-idle devices and to
simulate the effects of transmissions
such as automatic transmissions. For
example, an enhanced-idle device might
be an idle speed value that is normally
commanded only under cold-start
conditions to quickly warm up the
engine and aftertreatment devices. In
this case, negative and very low
normalized speeds will generate
reference speeds below this higher
enhanced idle speed and we
recommend controlling the
dynamometer so it gives priority to
follow the reference torque, controlling
the operator demand so it gives priority
to follow reference speed and let the
engine govern the speed when the
operator demand is at minimum.
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(2) Engine torque for variable-speed
engines. For variable-speed engines,
normalized torque is expressed as a
percentage of the mapped torque at the
corresponding reference speed. Section
1065.610 describes how to transform
normalized torques into a sequence of
reference torques, Tref. Section 1065.610
also describes special requirements for
modifying transient duty cycles for
variable-speed engines intended
primarily for propulsion of a vehicle
with an automatic transmission. Section
1065.610 also describes under what
conditions you may command Tref
greater than the reference torque you
calculated from a normalized duty
cycle. This provision permits you to
command Tref values that are limited by
a declared minimum torque. For any
negative torque commands, command
minimum operator demand and use the
dynamometer to control engine speed to
the reference speed, but if reference
speed is so low that the idle governor
activates, we recommend using the
dynamometer to control torque to zero,
CITT, or a declared minimum torque as
appropriate. Note that you may omit
power and torque points during
motoring from the cycle-validation
criteria in § 1065.514. Also, use the
maximum mapped torque at the
minimum mapped speed as the
maximum torque for any reference
speed at or below the minimum mapped
speed.
(3) Engine torque for constant-speed
engines. For constant-speed engines,
normalized torque is expressed as a
percentage of maximum test torque,
Ttest. Section 1065.610 describes how to
transform normalized torques into a
sequence of reference torques, Tref.
Section 1065.610 also describes under
what conditions you may command Tref
greater than the reference torque you
calculated from the normalized duty
cycle. This provision permits you to
command Tref values that are limited by
a declared minimum torque.
(4) Engine power. For all engines,
normalized power is expressed as a
percentage of mapped power at
maximum test speed, fntest, unless
otherwise specified by the standardsetting part. Section 1065.610 describes
how to transform these normalized
values into a sequence of reference
powers, Pref. Convert these reference
powers to corresponding torques for
operator demand and dynamometer
control. Use the reference speed
associated with each reference power
point for this conversion. As with cycles
specified with % torque, issue torque
commands more frequently and linearly
interpolate between these reference
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torque values generated from cycles
with % power.
(5) Ramped-modal cycles. For ramped
modal cycles, generate reference speed
and torque values at 1 Hz and use this
sequence of points to run the cycle and
validate it in the same manner as with
a transient cycle. During the transition
between modes, linearly ramp the
denormalized reference speed and
torque values between modes to
generate reference points at 1 Hz. Do not
linearly ramp the normalized reference
torque values between modes and then
denormalize them. Do not linearly ramp
normalized or denormalized reference
power points. These cases will produce
nonlinear torque ramps in the
denormalized reference torques. If the
speed and torque ramp runs through a
point above the engine’s torque curve,
continue to command the reference
torques and allow the operator demand
to go to maximum. Note that you may
omit power and either torque or speed
points from the cycle-validation criteria
under these conditions as specified in
§ 1065.514.
(c) For variable-speed engines,
command reference speeds and torques
sequentially to perform a duty cycle.
Issue speed and torque commands at a
frequency of at least 5 Hz for transient
cycles and at least 1 Hz for steady-state
cycles (i.e., discrete-mode and rampedmodal). Linearly interpolate between
the 1 Hz reference values specified in
the standard-setting part to determine
more frequently issued reference speeds
and torques. During an emission test,
record the feedback speeds and torques
at a frequency of at least 5 Hz for
transient cycles and at least 1 Hz for
steady-state cycles. For transient cycles,
you may record the feedback speeds and
torques at lower frequencies (as low as
1 Hz) if you record the average value
over the time interval between recorded
values. Calculate the average values
based on feedback values updated at a
frequency of at least 5 Hz. Use these
recorded values to calculate cyclevalidation statistics and total work.
(d) For constant-speed engines,
operate the engine with the same
production governor you used to map
the engine in § 1065.510 or simulate the
in-use operation of a governor the same
way you simulated it to map the engine
in § 1065.510. Command reference
torque values sequentially to perform a
duty cycle. Issue torque commands at a
frequency of at least 5 Hz for transient
cycles and at least 1 Hz for steady-state
cycles (i.e., discrete-mode, rampedmodal). Linearly interpolate between
the 1 Hz reference values specified in
the standard-setting part to determine
more frequently issued reference torque
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values. During an emission test, record
the feedback speeds and torques at a
frequency of at least 5 Hz for transient
cycles and at least 1 Hz for steady-state
cycles. For transient cycles, you may
record the feedback speeds and torques
at lower frequencies (as low as 1 Hz) if
you record the average value over the
time interval between recorded values.
Calculate the average values based on
feedback values updated at a frequency
of at least 5 Hz. Use these recorded
values to calculate cycle-validation
statistics and total work.
(e) You may perform practice duty
cycles with the test engine to optimize
operator demand and dynamometer
controls to meet the cycle-validation
criteria specified in § 1065.514.
■ 100. Section 1065.514 is revised to
read as follows:
§ 1065.514 Cycle-validation criteria for
operation over specified duty cycles.
Validate the execution of your duty
cycle according to this section unless
the standard-setting part specifies
otherwise. This section describes how to
determine if the engine’s operation
during the test adequately matched the
reference duty cycle. This section
applies only to speed, torque, and
power from the engine’s primary output
shaft. Other work inputs and outputs are
not subject to cycle-validation criteria.
You must compare the original
reference duty cycle points generated as
described in § 1065.512 to the
corresponding feedback values recorded
during the test. You may compare
reference duty cycle points recorded
during the test to the corresponding
feedback values recorded during the test
as long as the recorded reference values
match the original points generated in
§ 1065.512. The number of points in the
validation regression are based on the
number of points in the original
reference duty cycle generated in
§ 1065.512. For example if the original
cycle has 1199 reference points at 1 Hz,
then the regression will have up to 1199
pairs of reference and feedback values at
the corresponding moments in the test.
The feedback speed and torque signals
may be filtered—either in real-time
while the test is run or afterward in the
analysis program. Any filtering that is
used on the feedback signals used for
cycle validation must also be used for
calculating work. Feedback signals for
control loops may use different filtering.
(a) Testing performed by EPA. Our
tests must meet the specifications of
paragraph (f) of this section, unless we
determine that failing to meet the
specifications is related to engine
performance rather than to
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shortcomings of the dynamometer or
other laboratory equipment.
(b) Testing performed by
manufacturers. Emission tests that meet
the specifications of paragraph (f) of this
section satisfy the standard-setting
part’s requirements for duty cycles. You
may ask to use a dynamometer or other
laboratory equipment that cannot meet
those specifications. We will approve
your request as long as using the
alternate equipment does not adversely
affect your ability to show compliance
with the applicable emission standards.
(c) Time-alignment. Because time lag
between feedback values and the
reference values may bias cyclevalidation results, you may advance or
delay the entire sequence of feedback
engine speed and torque pairs to
synchronize them with the reference
sequence. If you advance or delay
feedback signals for cycle validation,
you must make the same adjustment for
calculating work. You may use linear
interpolation between successive
recorded feedback signals to time shift
an amount that is a fraction of the
recording period.
(d) Omitting additional points.
Besides engine cranking, you may omit
additional points from cycle-validation
statistics as described in the following
table:
TABLE 1 OF § 1065.514.—PERMISSIBLE CRITERIA FOR OMITTING POINTS FROM DUTY-CYCLE REGRESSION STATISTICS
When operator demand
is at its . . .
you may omit . . .
if . . .
For reference duty cycles that are specified in terms of speed and torque (fnref, Tref):
minimum .......................
minimum .......................
power and torque .................
power and speed .................
minimum .......................
power and either torque or
speed.
power and either torque or
speed.
maximum ......................
Tref < 0% (motoring).
fnref = 0% (idle speed) and Tref = 0% (idle torque) and Tref¥(2% · Tmax mapped) < T <
Tref + (2% · Tmax mapped).
fn > fnref or T > Tref but not if fn > (fnref · 102%) and T > Tref + (2% · Tmax, mapped).
fn < fnref or T < Tref but not if fn < (fnref · 98%) and T < Tref¥(2% · Tmax,
mapped).
For reference duty cycles that are specified in terms of speed and power (fnref, Pref):
minimum .......................
minimum .......................
power and torque .................
power and speed .................
minimum .......................
power and either torque or
speed.
power and either torque or
speed.
maximum ......................
(e) Statistical parameters. Use the
remaining points to calculate regression
statistics described in § 1065.602.
Round calculated regression statistics to
the same number of significant digits as
the criteria to which they are compared.
Refer to Table 2 of § 1065.514 for the
default criteria and refer to the standardsetting part to determine if there are
other criteria for your engine. Calculate
the following regression statistics:
(1) Slopes for feedback speed, a1fn,
feedback torque, a1T, and feedback
power a1P.
(2) Intercepts for feedback speed, a0fn,
feedback torque, a0T, and feedback
power a0P.
(3) Standard estimates of error for
feedback speed, SEEfn, feedback torque,
SEET, and feedback power SEEP.
< Pref < 0% (motoring).
fnref = 0% (idle speed) and Pref = 0% (idle power) and Pref¥(2% · Pmax mapped) fnref or P > Pref but not if fn > (fnref · 102%) and P > Pref + (2% · Pmax mapped).
fn < fnref or P < Pref but not if fn < (fnref · 98%) and P < Pref¥(2% · Pmax
(4) Coefficients of determination for
feedback speed, r2fn, feedback torque,
r2T, and feedback power r2P.
(f) Cycle-validation criteria. Unless
the standard-setting part specifies
otherwise, use the following criteria to
validate a duty cycle:
(1) For variable-speed engines, apply
all the statistical criteria in Table 2 of
this section.
(2) For constant-speed engines, apply
only the statistical criteria for torque in
Table 2 of this section.
(3) For discrete-mode steady-state
testing, apply cycle-validation criteria
using one of the following approaches:
(i) Treat the sampling periods from
the series of test modes as a continuous
sampling period, analogous to rampedmodal testing and apply statistical
mapped).
criteria as described in paragraph (f)(1)
or (2) of this section.
(ii) Evaluate each mode separately to
validate the duty cycle. For variablespeed engines, all speed values
measured during the sampling period
for each mode would need to stay
within a tolerance of 2 percent of the
reference value, and all load values
would need to stay within a tolerance of
2 percent or ± 0.27 N·m of the reference
value, whichever is greater. Also, the
mean speed value during the sampling
period for each mode would need to be
within 1 percent of the reference value,
and the mean load value would need to
stay within 1 percent or ± 0.12 N·m of
the reference value, whichever is
greater. The same torque criteria apply
for constant-speed engines but the speed
criteria do not apply.
TABLE 2 OF § 1065.514.—DEFAULT STATISTICAL CRITERIA FOR VALIDATING DUTY CYCLES
dwashington3 on PROD1PC69 with RULES
Parameter
Speed
Torque
Power
Slope, a1 ........................................
Absolute value of intercept, a0 ....
0.950 ≤ a1 ≤ 1.030 ........................
≤ 10% of warm idle ......................
Standard error of estimate, SEE ...
≤ 5.0% of maximum test speed ...
Coefficient of determination, r 2 .....
≥ 0.970 ..........................................
0.830 ≤ a1 ≤ 1.030 ........................
≤ 2.0% of maximum mapped
torque.
≤ 10% of maximum mapped
torque.
≥ 0.850 ..........................................
0.830 ≤ a1 ≤ 1.030.
≤ 2.0% of maximum mapped
power.
≤ 10% of maximum mapped
power.
≥ 0.910.
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101. Section 1065.520 is revised to
read as follows:
■
dwashington3 on PROD1PC69 with RULES
§ 1065.520 Pre-test verification procedures
and pre-test data collection.
(a) If your engine must comply with
a PM standard, follow the procedures
for PM sample preconditioning and tare
weighing according to § 1065.590.
(b) Unless the standard-setting part
specifies different tolerances, verify that
ambient conditions are within the
following tolerances before the test:
(1) Ambient temperature of
(20 to 30) °C.
(2) Atmospheric pressure of (80.000 to
103.325) kPa and within ± 5 kPa of the
value recorded at the time of the last
engine map.
(3) Dilution air conditions as specified
in § 1065.140, except in cases where you
preheat your CVS before a cold start
test.
(c) You may test engines at any
intake-air humidity, and we may test
engines at any intake-air humidity.
(d) Verify that auxiliary-work inputs
and outputs are configured as they were
during engine mapping, as described
in§ 1065.510(a).
(e) You may perform a final
calibration of the speed, torque, and
proportional-flow control systems,
which may include performing practice
duty cycles.
(f) You may perform the following
recommended procedure to
precondition sampling systems:
(1) Start the engine and use good
engineering judgment to bring it to one
of the following:
(i) 100% torque at any speed above its
peak-torque speed.
(ii) 100% operator demand.
(2) Operate any dilution systems at
their expected flow rates. Prevent
aqueous condensation in the dilution
systems.
(3) Operate any PM sampling systems
at their expected flow rates.
(4) Sample PM for at least 10 min
using any sample media. You may
change sample media during
preconditioning. You may discard
preconditioning samples without
weighing them.
(5) You may purge any gaseous
sampling systems during
preconditioning.
(6) You may conduct calibrations or
verifications on any idle equipment or
analyzers during preconditioning.
(7) Proceed with the test sequence
described in § 1065.530(a)(1).
(g) Verify the amount of nonmethane
contamination in the exhaust and
background HC sampling systems
within eight hours of starting each dutycycle sequence for laboratory tests. You
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may verify the contamination of a
background HC sampling system by
reading the last bag fill and purge using
zero gas. For any NMHC measurement
system that involves separately
measuring methane and subtracting it
from a THC measurement, verify the
amount of THC contamination using
only the THC analyzer response. There
is no need to operate any separate
methane analyzer for this verification,
however you may measure and correct
for THC contamination in the CH4
sample train for the cases where NMHC
is determined by subtracting CH4 from
THC, using an NMC as configured in
§ 1065.365(d), (e), and (f); and the
calculations in § 1065.660(b)(2). Perform
this verification as follows:
(1) Select the HC analyzer range for
measuring the flow-weighted mean
concentration expected at the HC
standard.
(2) Zero the HC analyzer at the
analyzer zero or sample port. Note that
FID zero and span balance gases may be
any combination of purified air or
purified nitrogen that meets the
specifications of § 1065.750. We
recommend FID analyzer zero and span
gases that contain approximately the
flow-weighted mean concentration of O2
expected during testing.
(3) Span the HC analyzer using span
gas introduced at the analyzer span or
sample port. Span on a carbon number
basis of one (C1). For example, if you
use a C3H8 span gas of concentration
200 µmol/mol, span the FID to respond
with a value of 600 µmol/mol.
(4) Overflow zero gas at the HC probe
or into a fitting between the HC probe
and its transfer line.
(5) Measure the THC concentration in
the sampling and background systems
as follows:
(i) For continuous sampling, record
the mean THC concentration as
overflow zero air flows.
(ii) For batch sampling, fill the sample
medium (e.g., filter) and record its mean
THC concentration.
(iii) For the background system,
record the mean THC concentration of
the last fill and purge.
(6) Record this value as the initial
THC concentration, xTHC[THC–FID]init, and
use it to correct measured values as
described in § 1065.660.
(7) If any of the xTHC[THC–FID]init values
exceed the greatest of the following
values, determine the source of the
contamination and take corrective
action, such as purging the system
during an additional preconditioning
cycle or replacing contaminated
portions:
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(i) 2% of the flow-weighted mean wet,
net concentration expected at the HC
(THC or NMHC) standard.
(ii) 2% of the flow-weighted mean
wet, net concentration of HC (THC or
NMHC) measured during testing.
(iii) 2 µmol/mol.
(8) If corrective action does not
resolve the deficiency, you may request
to use the contaminated system as an
alternate procedure under § 1065.10.
■ 102. Section 1065.525 is revised to
read as follows:
§ 1065.525 Engine starting, restarting,
shutdown, and optional repeating of void
discrete modes.
(a) Start the engine using one of the
following methods:
(1) Start the engine as recommended
in the owners manual using a
production starter motor or air-start
system and either an adequately charged
battery, a suitable power supply, or a
suitable compressed air source.
(2) Use the dynamometer to start the
engine. To do this, motor the engine
within ±25% of its typical in-use
cranking speed. Stop cranking within 1
second of starting the engine.
(b) If the engine does not start after 15
seconds of cranking, stop cranking and
determine why the engine failed to start,
unless the owners manual or the
service-repair manual describes the
longer cranking time as normal.
(c) Respond to engine stalling with
the following steps:
(1) If the engine stalls during warmup before emission sampling begins,
restart the engine and continue warmup.
(2) If the engine stalls during
preconditioning before emission
sampling begins, restart the engine and
restart the preconditioning sequence.
(3) If the engine stalls at any time after
emission sampling begins for a transient
test or ramped-modal cycle test, the test
is void.
(4) Except as described in paragraph
(d) of this section, void the test if the
engine stalls at any time after emission
sampling begins.
(d) If emission sampling is interrupted
during one of the modes of a discretemode test, you may void the results only
for that individual mode and perform
the following steps to continue the test:
(1) If the engine has stalled, restart the
engine.
(2) Use good engineering judgment to
restart the test sequence using the
appropriate steps in § 1065.530(b).
(3) Precondition the engine by
operating at the previous mode for
approximately the same amount of time
it operated at that mode for the last
emission measurement.
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(4) Advance to the mode at which the
engine stalled and continue with the
duty cycle as specified in the standardsetting part.
(5) Complete the remainder of the test
according to the requirements in this
subpart.
(e) Shut down the engine according to
the manufacturer’s specifications.
■ 103. Section 1065.530 is revised to
read as follows:
dwashington3 on PROD1PC69 with RULES
§ 1065.530
Emission test sequence.
(a) Time the start of testing as follows:
(1) Perform one of the following if you
precondition sampling systems as
described in § 1065.520(f):
(i) For cold-start duty cycles, shut
down the engine. Unless the standardsetting part specifies that you may only
perform a natural engine cooldown, you
may perform a forced engine cooldown.
Use good engineering judgment to set
up systems to send cooling air across
the engine, to send cool oil through the
engine lubrication system, to remove
heat from coolant through the engine
cooling system, and to remove heat from
any exhaust aftertreatment systems. In
the case of a forced aftertreatment
cooldown, good engineering judgment
would indicate that you not start
flowing cooling air until the
aftertreatment system has cooled below
its catalytic activation temperature. For
platinum-group metal catalysts, this
temperature is about 200 °C. Once the
aftertreatment system has naturally
cooled below its catalytic activation
temperature, good engineering judgment
would indicate that you use clean air
with a temperature of at least 15 °C, and
direct the air through the aftertreatment
system in the normal direction of
exhaust flow. Do not use any cooling
procedure that results in
unrepresentative emissions (see
§ 1065.10(c)(1)). You may start a coldstart duty cycle when the temperatures
of an engine’s lubricant, coolant, and
aftertreatment systems are all between
(20 and 30) °C.
(ii) For hot-start emission
measurements, shut down the engine.
Start the hot-start duty cycle as
specified in the standard-setting part.
(iii) For testing that involves hotstabilized emission measurements, such
as any steady-state testing, you may
continue to operate the engine at
maximum test speed and 100% torque
if that is the first operating point.
Otherwise, operate the engine at warm
idle or the first operating point of the
duty cycle. In any case, start the
emission test within 10 min after you
complete the preconditioning
procedure.
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(2) If you do not precondition
sampling systems, perform one of the
following:
(i) For cold-start duty cycles, prepare
the engine according to paragraph
(a)(1)(i) of this section.
(ii) For hot-start emission
measurements, first operate the engine
at any speed above peak-torque speed
and at (65 to 85)% of maximum mapped
power until either the engine coolant,
block, or head absolute temperature is
within ±2% of its mean value for at least
2 min or until the engine thermostat
controls engine temperature. Shut down
the engine. Start the duty cycle within
20 min of engine shutdown.
(iii) For testing that involves hotstabilized emission measurements, bring
the engine either to warm idle or the
first operating point of the duty cycle.
Start the test within 10 min of achieving
temperature stability. Determine
temperature stability either as the point
at which the engine coolant, block, or
head absolute temperature is within
±2% of its mean value for at least 2 min,
or as the point at which the engine
thermostat controls engine temperature.
(b) Take the following steps before
emission sampling begins:
(1) For batch sampling, connect clean
storage media, such as evacuated bags or
tare-weighed filters.
(2) Start all measurement instruments
according to the instrument
manufacturer’s instructions and using
good engineering judgment.
(3) Start dilution systems, sample
pumps, cooling fans, and the datacollection system.
(4) Pre-heat or pre-cool heat
exchangers in the sampling system to
within their operating temperature
tolerances for a test.
(5) Allow heated or cooled
components such as sample lines,
filters, chillers, and pumps to stabilize
at their operating temperatures.
(6) Verify that there are no significant
vacuum-side leaks according to
§ 1065.345.
(7) Adjust the sample flow rates to
desired levels, using bypass flow, if
desired.
(8) Zero or re-zero any electronic
integrating devices, before the start of
any test interval.
(9) Select gas analyzer ranges. You
may automatically or manually switch
gas analyzer ranges during a test only if
switching is performed by changing the
span over which the digital resolution of
the instrument is applied. During a test
you may not switch the gains of an
analyzer’s analog operational
amplifier(s).
(10) Zero and span all continuous
analyzers using NIST-traceable gases
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that meet the specifications of
§ 1065.750. Span FID analyzers on a
carbon number basis of one (1), C1. For
example, if you use a C3H8 span gas of
concentration 200 µmol/mol, span the
FID to respond with a value of 600
µmol/mol. Span FID analyzers
consistent with the determination of
their respective response factors, RF,
and penetration fractions, PF, according
to § 1065.365.
(11) We recommend that you verify
gas analyzer responses after zeroing and
spanning by sampling a calibration gas
that has a concentration near one-half of
the span gas concentration. Based on the
results and good engineering judgment,
you may decide whether or not to rezero, re-span, or re-calibrate a gas
analyzer before starting a test.
(12) If you correct for dilution air
background concentrations of engine
exhaust constituents, start measuring
and recording background
concentrations.
(13) Drain any condensate from the
intake air system and close any intake
air condensate drains that are not
normally open during in-use operation.
(c) Start testing as follows:
(1) If an engine is already running and
warmed up, and starting is not part of
the duty cycle, perform the following for
the various duty cycles:
(i) Transient and steady-state rampedmodal cycles. Simultaneously start
running the duty cycle, sampling
exhaust gases, recording data, and
integrating measured values.
(ii) Steady-state discrete-mode cycles.
Control the engine operation to match
the first mode in the test cycle. This will
require controlling engine speed and
load, engine load, or other operator
demand settings, as specified in the
standard-setting part. Follow the
instructions in the standard-setting part
to determine how long to stabilize
engine operation at each mode, how
long to sample emissions at each mode,
and how to transition between modes.
(2) If engine starting is part of the duty
cycle, initiate data logging, sampling of
exhaust gases, and integrating measured
values before attempting to start the
engine. Initiate the duty cycle when the
engine starts.
(d) At the end of each test interval,
continue to operate all sampling and
dilution systems to allow the sampling
system’s response time to elapse. Then
stop all sampling and recording,
including the recording of background
samples. Finally, stop any integrating
devices and indicate the end of the duty
cycle in the recorded data.
(e) Shut down the engine if you have
completed testing or if it is part of the
duty cycle.
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(f) If testing involves another duty
cycle after a soak period with the engine
off, start a timer when the engine shuts
down, and repeat the steps in
paragraphs (b) through (e) of this section
as needed.
(g) Take the following steps after
emission sampling is complete:
(1) For any proportional batch sample,
such as a bag sample or PM sample,
verify that proportional sampling was
maintained according to § 1065.545.
Void any samples that did not maintain
proportional sampling according to
§ 1065.545.
(2) Place any used PM samples into
covered or sealed containers and return
them to the PM-stabilization
environment. Follow the PM sample
post-conditioning and total weighing
procedures in § 1065.595.
(3) As soon as practical after the duty
cycle is complete, or during the soak
period if practical, perform the
following:
(i) Zero and span all batch gas
analyzers no later than 30 minutes after
the duty cycle is complete, or during the
soak period if practical.
(ii) Analyze any conventional gaseous
batch samples no later than 30 minutes
after the duty cycle is complete, or
during the soak period if practical.
(iii) Analyze background samples no
later than 60 minutes after the duty
cycle is complete.
(iv) Analyze non-conventional
gaseous batch samples, such as ethanol
(NMCHE) as soon as practical using
good engineering judgment.
(4) After quantifying exhaust gases,
verify drift as follows:
(i) For batch and continuous gas
anlyzers, record the mean analyzer
value after stabilizing a zero gas to the
analyzer. Stabilization may include time
to purge the analyzer of any sample gas,
plus any additional time to account for
analyzer response.
(ii) Record the mean analyzer value
after stabilizing the span gas to the
analyzer. Stabilization may include time
to purge the analyzer of any sample gas,
plus any additional time to account for
analyzer response.
(iii) Use these data to validate and
correct for drift as described in
§ 1065.550.
(h) Unless the standard-setting part
specifies otherwise, determine whether
or not the test meets the cycle-validation
criteria in § 1065.514.
(1) If the criteria void the test, you
may retest using the same denormalized
duty cycle, or you may re-map the
engine, denormalize the reference duty
cycle based on the new map and retest
the engine using the new denormalized
duty cycle.
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(2) If the criteria void the test for a
constant-speed engine only during
commands of maximum test torque, you
may do the following:
(i) Determine the first and last
feedback speeds at which maximum test
torque was commanded.
(ii) If the last speed is greater than or
equal to 90% of the first speed, the test
is void. You may retest using the same
denormalized duty cycle, or you may remap the engine, denormalize the
reference duty cycle based on the new
map and retest the engine using the new
denormalized duty cycle.
(iii) If the last speed is less than 90%
of the first speed, reduce maximum test
torque by 5%, and proceed as follows:
(A) Denormalize the entire duty cycle
based on the reduced maximum test
torque according to § 1065.512.
(B) Retest the engine using the
denormalized test cycle that is based on
the reduced maximum test torque.
(C) If your engine still fails the cycle
criteria, reduce the maximum test
torque by another 5% of the original
maximum test torque.
(D) If your engine fails after repeating
this procedure four times, such that
your engine still fails after you have
reduced the maximum test torque by
20% of the original maximum test
torque, notify us and we will consider
specifying a more appropriate duty
cycle for your engine under the
provisions of § 1065.10(c).
(i) [Reserved]
(j) Measure and record ambient
temperature, pressure, and humidity, as
appropriate.
■ 104. Section 1065.545 is revised to
read as follows:
§ 1065.545 Validation of proportional flow
control for batch sampling and minimum
dilution ratio for PM batch sampling.
For any proportional batch sample
such as a bag or PM filter, demonstrate
that proportional sampling was
maintained using one of the following,
noting that you may omit up to 5% of
the total number of data points as
outliers:
(a) For any pair of flow meters, use
recorded sample and total flow rates,
where total flow rate means the raw
exhaust flow rate for raw exhaust
sampling and the dilute exhaust flow
rate for CVS sampling, or their 1 Hz
means with the statistical calculations
in § 1065.602. Determine the standard
error of the estimate, SEE, of the sample
flow rate versus the total flow rate. For
each test interval, demonstrate that SEE
was less than or equal to 3.5% of the
mean sample flow rate.
(b) For any pair of flow meters, use
recorded sample and total flow rates,
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where total flow rate means the raw
exhaust flow rate for raw exhaust
sampling and the dilute exhaust flow
rate for CVS sampling, or their 1 Hz
means to demonstrate that each flow
rate was constant within ±2.5% of its
respective mean or target flow rate. You
may use the following options instead of
recording the respective flow rate of
each type of meter:
(1) Critical-flow venturi option. For
critical-flow venturis, you may use
recorded venturi-inlet conditions or
their 1 Hz means. Demonstrate that the
flow density at the venturi inlet was
constant within ±2.5% of the mean or
target density over each test interval.
For a CVS critical-flow venturi, you may
demonstrate this by showing that the
absolute temperature at the venturi inlet
was constant within ±4% of the mean or
target absolute temperature over each
test interval.
(2) Positive-displacement pump
option. You may use recorded pumpinlet conditions or their 1 Hz means.
Demonstrate that the flow density at the
pump inlet was constant within ±2.5%
of the mean or target density over each
test interval. For a CVS pump, you may
demonstrate this by showing that the
absolute temperature at the pump inlet
was constant within ±2% of the mean or
target absolute temperature over each
test interval.
(c) Using good engineering judgment,
demonstrate with an engineering
analysis that the proportional-flow
control system inherently ensures
proportional sampling under all
circumstances expected during testing.
For example, you might use CFVs for
both sample flow and total flow and
demonstrate that they always have the
same inlet pressures and temperatures
and that they always operate under
critical-flow conditions.
(d) Use measured or calculated flows
and/or tracer gas concentrations (e.g.,
CO2) to determine the minimum
dilution ratio for PM batch sampling
over the test interval.
■ 105. Section 1065.550 is revised to
read as follows:
§ 1065.550 Gas analyzer range validation,
drift validation, and drift correction.
(a) Range validation. If an analyzer
operated above 100% of its range at any
time during the test, perform the
following steps:
(1) For batch sampling, re-analyze the
sample using the lowest analyzer range
that results in a maximum instrument
response below 100%. Report the result
from the lowest range from which the
analyzer operates below 100% of its
range.
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(2) For continuous sampling, repeat
the entire test using the next higher
analyzer range. If the analyzer again
operates above 100% of its range, repeat
the test using the next higher range.
Continue to repeat the test until the
analyzer always operates at less than
100% of its range.
(b) Drift validation and drift
correction. Calculate two sets of brakespecific emission results. Calculate one
set using the data before drift correction
and calculate the other set after
correcting all the data for drift according
to § 1065.672. Use the two sets of brakespecific emission results as follows:
(1) This test is validated for drift if, for
each regulated pollutant, the difference
between the uncorrected and the
corrected brake-specific emission values
is within ±4% of the uncorrected results
or applicable standard, whichever is
greater. If not, the entire test is void.
(2) If the test is validated for drift, you
must use only the drift-corrected
emission results when reporting
emissions, unless you demonstrate to us
that using the drift-corrected results
adversely affects your ability to
demonstrate that your engine complies
with the applicable standards.
■ 106. Section 1065.590 is revised to
read as follows:
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§ 1065.590 PM sampling media (e.g.,
filters) preconditioning and tare weighing.
Before an emission test, take the
following steps to prepare PM sampling
media (e.g., filters) and equipment for
PM measurements:
(a) Make sure the balance and PMstabilization environments meet the
periodic verifications in § 1065.390.
(b) Visually inspect unused sample
media (e.g., filters) for defects and
discard defective media.
(c) To handle PM sampling media
(e.g., filters), use electrically grounded
tweezers or a grounding strap, as
described in § 1065.190.
(d) Place unused sample media (e.g.,
filters) in one or more containers that
are open to the PM-stabilization
environment. If you are using filters,
you may place them in the bottom half
of a filter cassette.
(e) Stabilize sample media (e.g.,
filters) in the PM-stabilization
environment. Consider an unused
sample medium stabilized as long as it
has been in the PM-stabilization
environment for a minimum of 30 min,
during which the PM-stabilization
environment has been within the
specifications of § 1065.190.
(f) Weigh the sample media (e.g.,
filters) automatically or manually, as
follows:
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(1) For automatic weighing, follow the
automation system manufacturer’s
instructions to prepare samples for
weighing. This may include placing the
samples in a special container.
(2) For manual weighing, use good
engineering judgment to determine if
substitution weighing is necessary to
show that an engine meets the
applicable standard. You may follow the
substitution weighing procedure in
paragraph (j) of this section, or you may
develop your own procedure.
(g) Correct the measured mass of each
sample medium (e.g., filter) for
buoyancy as described in § 1065.690.
These buoyancy-corrected values are
subsequently subtracted from the posttest mass of the corresponding sample
media (e.g., filters) and collected PM to
determine the mass of PM emitted
during the test.
(h) You may repeat measurements to
determine the mean mass of each
sample medium (e.g., filter). Use good
engineering judgment to exclude
outliers from the calculation of mean
mass values.
(i) If you use filters as sample media,
load unused filters that have been tareweighed into clean filter cassettes and
place the loaded cassettes in a clean,
covered or sealed container before
removing them from the stabilization
environment for transport to the test site
for sampling. We recommend that you
keep filter cassettes clean by
periodically washing or wiping them
with a compatible solvent applied using
a lint-free cloth. Depending upon your
cassette material, ethanol (C2H5OH)
might be an acceptable solvent. Your
cleaning frequency will depend on your
engine’s level of PM and HC emissions.
(j) Substitution weighing involves
measurement of a reference weight
before and after each weighing of PM
sampling media (e.g., filters). While
substitution weighing requires more
measurements, it corrects for a balance’s
zero-drift and it relies on balance
linearity only over a small range. This
is most advantageous when quantifying
net PM masses that are less than 0.1%
of the sample medium’s mass. However,
it may not be advantageous when net
PM masses exceed 1% of the sample
medium’s mass. If you utilize
substitution weighing, it must be used
for both pre-test and post-test weighing.
The same substitution weight must be
used for both pre-test and post-test
weighing. Correct the mass of the
substitution weight for buoyancy if the
density of the substitution weight is less
than 2.0 g/cm3. The following steps are
an example of substitution weighing:
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(1) Use electrically grounded tweezers
or a grounding strap, as described in
§ 1065.190.
(2) Use a static neutralizer as
described in § 1065.190 to minimize
static electric charge on any object
before it is placed on the balance pan.
(3) Select a substitution weight that
meets the requirements for calibration
weights found in § 1065.790. The
substitution weight must also have the
same density as the weight you use to
span the microbalance, and be similar in
mass to an unused sample medium (e.g.,
filter). A 47 mm PTFE membrane filter
will typically have a mass in the range
of 80 to 100 mg.
(4) Record the stable balance reading,
then remove the calibration weight.
(5) Weigh an unused sample medium
(e.g., a new filter), record the stable
balance reading and record the balance
environment’s dewpoint, ambient
temperature, and atmospheric pressure.
(6) Reweigh the calibration weight
and record the stable balance reading.
(7) Calculate the arithmetic mean of
the two calibration-weight readings that
you recorded immediately before and
after weighing the unused sample.
Subtract that mean value from the
unused sample reading, then add the
true mass of the calibration weight as
stated on the calibration-weight
certificate. Record this result. This is the
unused sample’s tare weight without
correcting for buoyancy.
(8) Repeat these substitution-weighing
steps for the remainder of your unused
sample media.
(9) Once weighing is completed,
follow the instructions given in
paragraphs (g) through (i) of this section.
107. Section 1065.595 is revised to
read as follows:
■
§ 1065.595 PM sample post-conditioning
and total weighing.
After testing is complete, return the
sample media (e.g., filters) to the
weighing and PM-stabilization
environments.
(a) Make sure the weighing and PMstabilization environments meet the
ambient condition specifications in
§ 1065.190(e)(1). If those specifications
are not met, leave the test sample media
(e.g., filters) covered until proper
conditions have been met.
(b) In the PM-stabilization
environment, remove PM samples from
sealed containers. If you use filters, you
may remove them from their cassettes
before or after stabilization. We
recommend always removing the top
portion of the cassette before
stabilization. When you remove a filter
from a cassette, separate the top half of
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the cassette from the bottom half using
a cassette separator designed for this
purpose.
(c) To handle PM samples, use
electrically grounded tweezers or a
grounding strap, as described in
§ 1065.190.
(d) Visually inspect the sampling
media (e.g., filters) and collected
particulate. If either the sample media
(e.g., filters) or particulate sample
appear to have been compromised, or
the particulate matter contacts any
surface other than the filter, the sample
may not be used to determine
particulate emissions. In the case of
contact with another surface, clean the
affected surface before continuing.
(e) To stabilize PM samples, place
them in one or more containers that are
open to the PM-stabilization
environment, as described in
§ 1065.190. If you expect that a sample
medium’s (e.g., filter’s) total surface
concentration of PM will be less than
400 µg, assuming a 38 mm diameter
filter stain area, expose the filter to a
PM-stabilization environment meeting
the specifications of § 1065.190 for at
least 30 minutes before weighing. If you
expect a higher PM concentration or do
not know what PM concentration to
expect, expose the filter to the
stabilization environment for at least 60
minutes before weighing. Note that 400
µg on sample media (e.g., filters) is an
approximate net mass of 0.07 g/kW·hr
for a hot-start test with compressionignition engines tested according to 40
CFR part 86, subpart N, or 50 mg/mile
for light-duty vehicles tested according
to 40 CFR part 86, subpart B.
(f) Repeat the procedures in
§ 1065.590(f) through (i) to determine
post-test mass of the sample media (e.g.,
filters).
(g) Subtract each buoyancy-corrected
tare mass of the sample medium (e.g.,
filter) from its respective buoyancycorrected mass. The result is the net PM
mass, mPM. Use mPM in emission
calculations in § 1065.650.
Subpart G—[Amended]
108. Section 1065.601 is amended by
revising paragraph (c)(1) to read as
follows:
■
§ 1065.601
Overview.
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*
*
*
*
*
(c) * * *
(1) Mass-based emission calculations
prescribed by the International
Organization for Standardization (ISO),
according to ISO 8178, except the
following:
(i) ISO 8178–1 Section 14.4, NOX
Correction for Humidity and
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Temperature. See § 1065.670 for
approved methods for humidity
corrections.
(ii) ISO 8178–1 Section 15.1,
Particulate Correction Factor for
Humidity.
*
*
*
*
*
■ 109. Section 1065.602 is amended by
revising paragraphs (f)(3) before the
table and (l) introductory text to read as
follows:
§ 1065.602
Statistics.
*
*
*
*
*
(f) * * *
(3) Use Table 1 of this section to
compare t to the tcrit values tabulated
versus the number of degrees of
freedom. If t is less than tcrit, then t
passes the t-test. The Microsoft Excel
software package contains a TINV
function that returns results equivalent
to § 1065.602 Table 1 and may be used
in place of Table 1.
*
*
*
*
*
(l) Flow-weighted mean
concentration. In some sections of this
part, you may need to calculate a flowweighted mean concentration to
determine the applicability of certain
provisions. A flow-weighted mean is the
mean of a quantity after it is weighted
proportional to a corresponding flow
rate. For example, if a gas concentration
is measured continuously from the raw
exhaust of an engine, its flow-weighted
mean concentration is the sum of the
products of each recorded concentration
times its respective exhaust molar flow
rate, divided by the sum of the recorded
flow rate values. As another example,
the bag concentration from a CVS
system is the same as the flow-weighted
mean concentration because the CVS
system itself flow-weights the bag
concentration. You might already expect
a certain flow-weighted mean
concentration of an emission at its
standard based on previous testing with
similar engines or testing with similar
equipment and instruments. If you need
to estimate your expected flow-weighted
mean concentration of an emission at its
standard, we recommend using the
following examples as a guide for how
to estimate the flow-weighted mean
concentration expected at the standard.
Note that these examples are not exact
and that they contain assumptions that
are not always valid. Use good
engineering judgment to determine if
you can use similar assumptions.
*
*
*
*
*
■ 110. Section 1065.610 is revised to
read as follows:
§ 1065.610
Duty cycle generation.
This section describes how to
generate duty cycles that are specific to
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your engine, based on the normalized
duty cycles in the standard-setting part.
During an emission test, use a duty
cycle that is specific to your engine to
command engine speed, torque, and
power, as applicable, using an engine
dynamometer and an engine operator
demand. Paragraph (a) of this section
describes how to ‘‘normalize’’ your
engine’s map to determine the
maximum test speed and torque for your
engine. The rest of this section describes
how to use these values to
‘‘denormalize’’ the duty cycles in the
standard-setting parts, which are all
published on a normalized basis. Thus,
the term ‘‘normalized’’ in paragraph (a)
of this section refers to different values
than it does in the rest of the section.
(a) Maximum test speed, fntest. This
section generally applies to duty cycles
for variable-speed engines. For constantspeed engines subject to duty cycles that
specify normalized speed commands,
use the no-load governed speed as the
measured fntest. This is the highest
engine speed where an engine outputs
zero torque. For variable-speed engines,
determine the measured fntest from the
power-versus-speed map, generated
according to § 1065.510, as follows:
(1) Based on the map, determine
maximum power, Pmax, and the speed at
which maximum power occurred, fnPmax.
Divide every recorded power by Pmax
and divide every recorded speed by
fnPmax. The result is a normalized powerversus-speed map. Your measured fntest
is the speed at which the sum of the
squares of normalized speed and power
is maximum, as follows:
fntest = fni at the maximum of (fnnormi2 +
Pnormi2)
Eq. 1065.610–1
Where:
fntest = maximum test speed.
i = an indexing variable that represents one
recorded value of an engine map.
fnnormi = an engine speed normalized by
dividing it by fnPmax.
Pnormi = an engine power normalized by
dividing it by Pmax.
Example:
(fnnorm1 = 1.002, Pnorm1 = 0.978, fn1 = 2359.71)
(fnnorm2 = 1.004, Pnorm2 = 0.977, fn2 = 2364.42)
(fnnorm3 = 1.006, Pnorm3 = 0.974, fn3 = 2369.13)
(fnnorm12 + Pnorm12) = (1.0022 + 0.9782) = 1.960
(fnnorm22 + Pnorm22) = (1.0042 + 0.9772) = 1.963
(fnnorm32 + Pnorm32) = (1.0062 + 0.9742) = 1.961
maximum = 1.963 at i = 2
fntest = 2364.42 rev/min
(2) For variable-speed engines,
transform normalized speeds to
reference speeds according to paragraph
(c) of this section by using the measured
maximum test speed determined
according to paragraph (a)(1) of this
section—or use your declared maximum
test speed, as allowed in § 1065.510.
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(3) For constant-speed engines,
transform normalized speeds to
reference speeds according to paragraph
(c) of this section by using the measured
no-load governed speed—or use your
declared maximum test speed, as
allowed in § 1065.510.
(b) Maximum test torque, Ttest. For
constant-speed engines, determine the
measured Ttest from the power-versusspeed map, generated according to
§ 1065.510, as follows:
(1) Based on the map, determine
maximum power, Pmax, and the speed at
which maximum power occurs, fnPmax.
Divide every recorded power by Pmax
and divide every recorded speed by
fnPmax. The result is a normalized powerversus-speed map. Your measured Ttest
is the torque at which the sum of the
squares of normalized speed and power
is maximum, as follows:
Ttest = Ti at the maximum of (fnnormi2 +
Pnormi2)
Eq. 1065.610–2
Where:
Ttest = maximum test torque.
Example:
(fnnorm1 = 1.002, Pnorm1 = 0.978, T1 = 722.62
N · m)
(fnnorm2 = 1.004, Pnorm2 = 0.977, T2 = 720.44
N · m)
(fnnorm3 = 1.006, Pnorm3 = 0.974, T3 = 716.80
N · m)
(fnnorm12 + Pnorm12) = (1.0022 + 0.9782) = 1.960
(fnnorm12 + Pnorm12) = (1.0042 + 0.9772) = 1.963
(fnnorm12 + Pnorm12) = (1.0062 + 0.9742) = 1.961
maximum = 1.963 at i = 2
Ttest = 720.44 N · m
(2) Transform normalized torques to
reference torques according to
paragraph (d) of this section by using
the measured maximum test torque
determined according to paragraph
(b)(1) of this section—or use your
declared maximum test torque, as
allowed in § 1065.510.
(c) Generating reference speed values
from normalized duty cycle speeds.
Transform normalized speed values to
reference values as follows:
(1) % speed. If your normalized duty
cycle specifies % speed values, use your
warm idle speed and your maximum
test speed to transform the duty cycle,
as follows:
dwashington3 on PROD1PC69 with RULES
fnref = % speed · (fntest ¥ fnidle) + fnidle
Eq. 1065.610–3
Example:
% speed = 85%
fntest = 2364 rev/min
fnidle = 650 rev/min
fnref = 85% · (2364¥650 ) + 650
fnref = 2107 rev/min
(2) A, B, and C speeds. If your
normalized duty cycle specifies speeds
as A, B, or C values, use your power-
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versus-speed curve to determine the
lowest speed below maximum power at
which 50% of maximum power occurs.
Denote this value as nlo. Take nlo to be
warm idle speed if all power points at
speeds below the maximum power
speed are higher than 50% of maximum
power. Also determine the highest
speed above maximum power at which
70% of maximum power occurs. Denote
this value as nhi. If all power points at
speeds above the maximum power
speed are higher than 70% of maximum
power, take nhi to be the declared
maximum safe engine speed or the
declared maximum representative
engine speed, whichever is lower. Use
nhi and nlo to calculate reference values
for A, B, or C speeds as follows:
fnrefA = 0.25 · (nhi ¥ nlo) + nlo
Eq. 1065.610–4
fnrefB = 0.50 · (nhi ¥ nnlo) + nlo
Eq. 1065.610–5
fnrefC = 0.75 · (nhi ¥ nlo) + nlo
Eq. 1065.610–6
Example:
nlo = 1005 rev/min
nhi = 2385 rev/min
fnrefA = 0.25 · (2385¥1005) + 1005
fnrefB = 0.50 · (2385¥1005) + 1005
fnrefC = 0.75 · (2385¥1005) + 1005
fnrefA = 1350 rev/min
fnrefB = 1695 rev/min
fnrefC = 2040 rev/min
(3) Intermediate speed. If your
normalized duty cycle specifies a speed
as ‘‘intermediate speed,’’ use your
torque-versus-speed curve to determine
the speed at which maximum torque
occurs. This is peak torque speed.
Identify your reference intermediate
speed as one of the following values:
(i) Peak torque speed if it is between
(60 and 75)% of maximum test speed.
(ii) 60% of maximum test speed if
peak torque speed is less than 60% of
maximum test speed.
(iii) 75% of maximum test speed if
peak torque speed is greater than 75%
of maximum test speed.
(d) Generating reference torques from
normalized duty-cycle torques.
Transform normalized torques to
reference torques using your map of
maximum torque versus speed.
(1) Reference torque for variablespeed engines. For a given speed point,
multiply the corresponding % torque by
the maximum torque at that speed,
according to your map. If your engine is
subject to a reference duty cycle that
specifies negative torque values (i.e.,
engine motoring), use negative torque
for those motoring points (i.e., the
motoring torque). If you map negative
torque as allowed under § 1065.510
(c)(2) and the low-speed governor
activates, resulting in positive torques,
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25327
you may replace those positive motoring
mapped torques with negative values
between zero and the largest negative
motoring torque. For both maximum
and motoring torque maps, linearly
interpolate mapped torque values to
determine torque between mapped
speeds. If the reference speed is below
the minimum mapped speed (i.e., 95%
of idle speed or 95% of lowest required
speed, whichever is higher), use the
mapped torque at the minimum mapped
speed as the reference torque. The result
is the reference torque for each speed
point.
(2) Reference torque for constantspeed engines. Multiply a % torque
value by your maximum test torque. The
result is the reference torque for each
point.
(3) Required deviations. We require
the following deviations for variablespeed engines intended primarily for
propulsion of a vehicle with an
automatic transmission where that
engine is subject to a transient duty
cycle with idle operation. These
deviations are intended to produce a
more representative transient duty cycle
for these applications. For steady-state
duty cycles or transient duty cycles with
no idle operation, these requirements do
not apply. Idle points for steady state
duty cycles of such engines are to be run
at conditions simulating neutral or park
on the transmission.
(i) Zero-percent speed is the warm
idle speed measured according to
§ 1065.510(b)(6) with CITT applied, i.e.,
measured warm idle speed in drive.
(ii) If the cycle begins with a set of
contiguous idle points (zero-percent
speed, and zero-percent torque), leave
the reference torques set to zero for this
initial contiguous idle segment. This is
to represent free idle operation with the
transmission in neutral or park at the
start of the transient duty cycle, after the
engine is started. If the initial idle
segment is longer than 24 s, change the
reference torques for the remaining idle
points in the initial contiguous idle
segment to CITT (i.e., change idle points
corresponding to 25 s to the end of the
initial idle segment to CITT). This is to
represent shifting the transmission to
drive.
(iii) For all other idle points, change
the reference torque to CITT. This is to
represent the transmission operating in
drive.
(iv) If the engine is intended primarily
for automatic transmissions with a
Neutral-When-Stationary feature that
automatically shifts the transmission to
neutral after the vehicle is stopped for
a designated time and automatically
shifts back to drive when the operator
increases demand (i.e., pushes the
E:\FR\FM\06MYR2.SGM
06MYR2
25328
Federal Register / Vol. 73, No. 88 / Tuesday, May 6, 2008 / Rules and Regulations
dwashington3 on PROD1PC69 with RULES
nref =
0.471948 ⋅ 101325
293.15 ⋅ 8.314472
˙
Nref = 19.169 mol/s
Example 2:
˙
Mref = 17.2683 kg/min = 287.805 g/s
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(e) CFV calibration. Some CFV flow
meters consist of a single venturi and
some consist of multiple venturis,
where different combinations of
venturis are used to meter different flow
rates. For CFV flow meters that consist
of multiple venturis, either calibrate
each venturi independently to
determine a separate discharge
coefficient, Cd, for each venturi, or
calibrate each combination of venturis
as one venturi. In the case where you
calibrate a combination of venturis, use
the sum of the active venturi throat
areas as At, the square root of the sum
of the squares of the active venturi
throat diameters as dt, and the ratio of
the venturi throat to inlet diameters as
the ratio of the square root of the sum
Frm 00232
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*
*
*
*
(a) Reference meter conversions. The
calibration equations in this section use
˙
molar flow rate, nref, as a reference
quantity. If your reference meter outputs
a flow rate in a different quantity, such
˙
as standard volume rate, Vstdref, actual
˙
˙
volume rate, Vactref, or mass rate, mref,
convert your reference meter output to
a molar flow rate using the following
equations, noting that while values for
volume rate, mass rate, pressure,
temperature, and molar mass may
change during an emission test, you
should ensure that they are as constant
as practical for each individual set point
during a flow meter calibration:
of the active venturi throat diameters
(dt) to the diameter of the common
entrance to all of the venturis (D). To
determine the Cd for a single venturi or
a single combination of venturis,
perform the following steps:
(1) Use the data collected at each
calibration set point to calculate an
individual Cd for each point using Eq.
1065.640–4.
(2) Calculate the mean and standard
deviation of all the Cd values according
to Eqs. 1065.602–1 and 1065.602–2.
(3) If the standard deviation of all the
Cd values is less than or equal to 0.3%
of the mean Cd, use the mean Cd in Eq.
1065.642–6, and use the CFV only down
to the lowest r measured during
calibration using the following equation:
r = 1−
∆p
pin
Eq. 1065.640 -13
(4) If the standard deviation of all the
Cd values exceeds 0.3% of the mean Cd,
E:\FR\FM\06MYR2.SGM
06MYR2
ER06MY08.025
287.05
28.7805
˙
nref = 10.0000 mol/s
PO 00000
*
Eq. 1065.640-1
Mmix = 28.7805 g/mol
nref =
§ 1065.640 Flow meter calibration
calculations.
ER06MY08.024
Where:
˙
Nref = reference molar flow rate.
˙
Vstdref = reference volume flow rate, corrected
to a standard pressure and a standard
temperature.
˙
Vactref = reference volume flow rate at the
actual pressure and temperature of the
flow rate.
˙
Nref = reference mass flow.
pstd = standard pressure.
pact = actual pressure of the flow rate.
Tstd = standard temperature.
Tact = actual temperature of the flow rate.
R = molar gas constant.
Mmix = molar mass of the flow rate.
Example 1:
˙
Vstdref = 1000.00 ft3/min = 0.471948 m3/s
p = 29.9213 in Hg @ 32 °F = 101325 Pa
T = 68.0 °F = 293.15 K
R = 8.314472 J/(mol · K)
Vstdref ⋅ pstd Vactref ⋅ pact
m
=
= ref
Tstd ⋅ R
Tact ⋅ R
M mix
minimum power as the reference value
instead of any value denormalized to be
less than the declared value. For
example, if your engine is directly
connected to a propeller, it may have a
minimum power called idle power. In
this case, you may use this declared
minimum power as a reference power
value instead of any reference power
value generated per paragraph (e)(1) of
this section that is from zero to this
declared minimum power.
■ 111. Section 1065.640 is amended by
revising paragraphs (a) and (e) and
redesignating the second ‘‘Table 3’’ as
‘‘Table 4’’ to read as follows:
ER06MY08.023
nref =
hydraulic actuators and motors are
stationary and the engine is at idle, then
you may use this declared minimum
torque as a reference torque value
instead of any reference torque value
generated under paragraph (d)(1) or (2)
of this section that is between zero and
this declared minimum torque.
(e) Generating reference power values
from normalized duty cycle powers.
Transform normalized power values to
reference speed and power values using
your map of maximum power versus
speed.
(1) First transform normalized speed
values into reference speed values. For
a given speed point, multiply the
corresponding % power by the mapped
power at maximum test speed, fntest,
unless specified otherwise by the
standard-setting part. The result is the
reference power for each speed point,
Pref. Convert these reference powers to
corresponding torques for operator
demand and dynamometer control and
for duty cycle validation per 1065.514.
Use the reference speed associated with
each reference power point for this
conversion. As with cycles specified
with % torque, linearly interpolate
between these reference torque values
generated from cycles with % power.
(2) Permissible deviations for any
engine. If your engine does not operate
below a certain power under normal inuse conditions, you may use a declared
ER06MY08.022
accelerator pedal), change the reference
torque back to zero for idle points in
drive after the designated time.
(v) For all points with normalized
speed at or below zero percent and
reference torque from zero to CITT, set
the reference torque to CITT. This is to
provide smoother torque references
below idle speed.
(vi) For motoring points, make no
changes.
(vii) For consecutive points with
reference torques from zero to CITT that
immediately follow idle points, change
their reference torques to CITT. This is
to provide smooth torque transition out
of idle operation. This does not apply if
the Neutral-When-Stationary feature is
used and the transmission has shifted to
neutral.
(viii) For consecutive points with
reference torque from zero to CITT that
immediately precede idle points, change
their reference torques to CITT. This is
to provide smooth torque transition into
idle operation.
(4) Permissible deviations for any
engine. If your engine does not operate
below a certain minimum torque under
normal in-use conditions, you may use
a declared minimum torque as the
reference value instead of any value
denormalized to be less than the
declared value. For example, if your
engine is connected to a hydrostatic
transmission and it has a minimum
torque even when all the driven
Federal Register / Vol. 73, No. 88 / Tuesday, May 6, 2008 / Rules and Regulations
the mean and standard deviation of the
remaining Cd values.
(7) If the standard deviation of the
remaining Cd values is less than or equal
to 0.3% of the mean of the remaining Cd,
use that mean Cd in Eq. 1065.642–6, and
use the CFV values only down to the
lowest r associated with the remaining
Cd.
(8) If the standard deviation of the
remaining Cd still exceeds 0.3% of the
mean of the remaining Cd values, repeat
the steps in paragraph (e)(4) through (8)
of this section.
Example:
At = 0.01824 m2
pin = 99132 Pa
Z=1
Mmix = 28.7805 g/mol = 0.0287805 kg/mol
At ⋅ pin
Z ⋅ M mix ⋅ R ⋅ Tin
˙
n= 58.173 mol/s
*
*
*
*
*
113. A new § 1065.644 is added to
read as follows:
■
§ 1065.644
Vacuum-decay leak rate.
This section describes how to
calculate the leak rate of a vacuumdecay leak verification, which is
described in § 1065.345(e). Use Eq.
1065.644–1 to calculate the leak rate,
˙
nleak, and compare it to the criterion
specified in § 1065.345(e).
*
*
*
*
*
(b) SSV molar flow rate. Based on the
Cd versus Re# equation you determined
according to § 1065.640, calculate SSV
˙
molar flow rate, n during an emission
test as follows:
Eq. 1065.642-3
R = 8.314472 J/(mol·K)
Tin = 298.15 K
Re# = 7.232·10
y = 1.399
b = 0.8
Dp = 2.312 kPa
n = 0.990 ⋅ 0.274 ⋅
§ 1065.642 SSV, CFV, and PDP molar flow
rate calculations.
Using Eq. 1065.640–7,
rssv = 0.997
Using Eq. 1065.640–6,
Cf = 0.274
Using Eq. 1065.640–5,
Cd = 0.990
0.01824 ⋅ 99132
1 ⋅ 0.0287805 ⋅ 8.314472 ⋅ 298.15
p2 p1
−
Vvac T2 T1
⋅
nleak =
R
( t2 − t1 )
Eq. 1065.644-1
Where:
Vvac = geometric volume of the vacuum-side
of the sampling system.
R = molar gas constant.
p2 = Vacuum-side absolute pressure at time
t2.
T2 = Vacuum-side absolute temperature at
time t2.
p1 = Vacuum-side absolute pressure at time
t1.
T1 = Vacuum-side absolute temperature at
time t1.
t2 = time at completion of vacuum-decay leak
verification test.
t1 = time at start of vacuum-decay leak
verification test.
Example:
Vvac = 2.0000 L = 0.00200 m3
R = 8.314472 J/(mol·K)
p2 = 50.600 kPa = 50600 Pa
T2 = 293.15 K
p1 = 25.300 kPa = 25300 Pa
T1 = 293.15 K
t2 = 10:57:35 AM
t1 = 10:56:25 AM
0.00200 86.304
⋅
8.314472
70
ER06MY08.028
nleak =
ER06MY08.029
50600 25300
−
0.0002
293.15 293.15
⋅
nleak =
8.314472 (10 : 57 : 35 − 10 : 56 : 25 )
dwashington3 on PROD1PC69 with RULES
nleak = 0.00030 mol / s
114. Section 1065.645 is revised to
read as follows:
■
§ 1065.645
gas.
Amount of water in an ideal
This section describes how to
determine the amount of water in an
ideal gas, which you need for various
performance verifications and emission
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calculations. Use the equation for the
vapor pressure of water in paragraph (a)
of this section or another appropriate
equation and, depending on whether
you measure dewpoint or relative
humidity, perform one of the
E:\FR\FM\06MYR2.SGM
06MYR2
ER06MY08.027
n = Cd ⋅ Cf ⋅
112. Section 1065.642 is amended by
revising paragraph (b) to read as follows:
■
ER06MY08.026
omit the Cd values corresponding to the
data point collected at the lowest r
measured during calibration.
(5) If the number of remaining data
points is less than seven, take corrective
action by checking your calibration data
or repeating the calibration process. If
you repeat the calibration process, we
recommend checking for leaks, applying
tighter tolerances to measurements and
allowing more time for flows to
stabilize.
(6) If the number of remaining Cd
values is seven or greater, recalculate
25329
25330
Federal Register / Vol. 73, No. 88 / Tuesday, May 6, 2008 / Rules and Regulations
calculations in paragraph (b) or (c) of
this section.
(a) Vapor pressure of water. Calculate
the vapor pressure of water for a given
saturation temperature condition, Tsat,
as follows, or use good engineering
judgment to use a different relationship
of the vapor pressure of water to a given
saturation temperature condition:
(1) For humidity measurements made
at ambient temperatures from
(0 to 100) °C, or for humidity
measurements made over super-cooled
water at ambient temperatures from
(¥50 to 0) °C, use the following
equation:
Tsat
−8.2969 ⋅ 273.16 −1
273.16
T
− log10 ( pH 2 O ) = 10.79574 ⋅
− 1 + 5.02800 ⋅ log10 sat + 1.50475 ⋅ 10−4 ⋅ 10
− 1
Tsat
273.16
+0.42873 ⋅ 10
−3
273.16
−4.769551 −
Tsat
1 − 10
⋅
+ 0.21386
Where:
pH20 = vapor pressure of water at saturation
temperature condition, kPa.
Eq. 1065.645-1
Tsat = saturation temperature of water at
measured conditions, K.
Example:
Tsat = 9.5 °C
Tdsat= 9.5 + 273.15 = 282.65 K
282 65
−8.2969 ⋅ 273..16 −1
273.16
282.65
− log10 ( pH 2 O ) = 10.79574 ⋅
− 1 + 5.02800 ⋅ log10
+ 1.50475 ⋅ 10−4 ⋅ 10
− 1
282.65
273.16
273.16
−4.769551−
282.65
+0.42873 ⋅ 10−3 ⋅ 1 − 10
+ 0.21386
¥log10(pH20) = ¥0.073974
pH20 = 100.073974 = 1.18569 kPa
(2) For humidity measurements over
ice at ambient temperatures from (¥100
to 0) °C, use the following equation:
273.16
3.56654 ⋅ log10
+
257.75
257.75
0.87682 ⋅
− 1 + 0.21386
273.16
(b) Dewpoint. If you measure
humidity as a dewpoint, determine the
amount of water in an ideal gas, xH2O,
as follows:
(c) Relative humidity. If you measure
humidity as a relative humidity, RH %,
determine the amount of water in an
ideal gas, xH2O, as follows:
xH 2 O =
RH % ⋅ pH 2 O
pabs
Eq. 1065.645-4
Where:
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115. Section 1065.650 is revised to
read as follows:
PO 00000
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§ 1065.650
Emission calculations.
(a) General. Calculate brake-specific
emissions over each test interval in a
duty cycle. Refer to the standard-setting
part for any calculations you might need
to determine a composite result, such as
a calculation that weights and sums the
E:\FR\FM\06MYR2.SGM
06MYR2
ER06MY08.034
ER06MY08.033
Where:
xH2O = amount of water in an ideal gas.
pH2O = water vapor pressure at the measured
dewpoint, Tsat = Tdew.
pabs = wet static absolute pressure at the
location of your dewpoint measurement.
Example:
pabs = 99.980 kPa
Tsat = Tdew = 9.5 °C
Using Eq. 1065.645–2,
pH2O = 1.18489 kPa
xH2O = 1.18489/99.980
xH2O = 0.011851 mol/mol
xH2O = amount of water in an ideal gas.
RH % = relative humidity.
pH2O = water vapor pressure at 100% relative
humidity at the location of your relative
humidity measurement, Tsat = Tamb.
pabs = wet static absolute pressure at the
location of your relative humidity
measurement.
Example:
RH % = 50.77%
pabs = 99.980 kPa
Tsat = Tamb = 20 °C
Using Eq. 1065.645–2,
pH2O = 2.3371 kPa
xH2O = (50.77% ·2.3371)/99.980
xH2O = 0.011868 mol/mol
■
¥log10(pH2O) =¥0.79821
pH2O = 100.79821 = 0.15914 kPa
dwashington3 on PROD1PC69 with RULES
Eq. 1065.645-3
ER06MY08.032
273.16
− log10 ( psat ) = 9.09685 ⋅
− 1 +
257.75
pH 2 O
pabs
ER06MY08.031
xH 2 O =
ER06MY08.112
Example:
Tice = ¥15.4 °C
Tice = ¥15.4 + 273.15 = 257.75 K
Eq. 1065.645-2
5
ER06MY08.030
273.16
273.16
Tsat
− 1 + 0.21386
− log10 ( psat ) = 9.09685 ⋅
− 1 + 3.56654 ⋅ log10
+ 0.87682 ⋅
Tsat
Tsat
273.16
Federal Register / Vol. 73, No. 88 / Tuesday, May 6, 2008 / Rules and Regulations
(2) For discrete-mode steady-state
testing, you may calculate the ratio of
emission mass rate to power, as
described in paragraph (e) of this
section, using the following equation:
m
P
e=
Eq. 1065.650-2
(3) For field testing, you may calculate
the ratio of total mass to total work,
where these individual values are
determined as described in paragraph (f)
of this section. You may also use this
approach for laboratory testing,
consistent with good engineering
judgment. This is a special case in
which you use a signal linearly
proportional to raw exhaust molar flow
rate to determine a value proportional to
total emissions. You then use the same
linearly proportional signal to
determine total work using a chemical
balance of fuel, intake air, and exhaust
as described in § 1065.655, plus
information about your engine’s brakespecific fuel consumption. Under this
method, flow meters need not meet
accuracy specifications, but they must
meet the applicable linearity and
repeatability specifications in subpart D
or subpart J of this part. The result is a
brake-specific emission value calculated
as follows:
dwashington3 on PROD1PC69 with RULES
e=
m
W
Eq. 1065.650-3
Example:
˜
m = 805.5 ~g
˜
W = 52.102 ~kW·hr
eCO = 805.5/52.102
eCO = 2.520 g/(kW·hr)
(c) Total mass of emissions. To
calculate the total mass of an emission,
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Sfmt 4700
N
m = M ⋅ ∑ xi ⋅ ni ⋅ ∆t
Eq. 1065.650-4
i =1
Where:
∆t = 1/f record
Eq. 1065.650-5
Example:
MNMHC = 13.875389 g/mol
N = 1200
xNMHC1 = 84.5 µmol/mol = 84.5 · 10¥6 mol/
mol
xNMHC2 = 86.0 µmol/mol = 86.0 · 10¥6 mol/
mol
˙
nexh1 = 2.876 mol/s
˙
nexh2 = 2.224 mol/s
frecord = 1 Hz
Using Eq. 1065.650–5,
Dt = 1/1 =1 s
mNMHC = 13.875389 · (84.5 · 10¥6 · 2.876 +
˙
86.0 · 10¥6 · 2.224 + ... + xNMHC1200 · nexh)
·1
mNMHC = 25.53 g
(ii) Constant flow rate. If you
continuously sample from a constant
exhaust flow rate, use the same
emission calculations described in
paragraph (c)(2)(i) of this section or
calculate the mean or flow-weighted
concentration recorded over the test
interval and treat the mean as a batch
sample, as described in paragraph
(c)(3)(ii) of this section. We consider the
following to be examples of constant
exhaust flows: CVS diluted exhaust
with a CVS flowmeter that has either an
upstream heat exchanger, electronic
flow control, or both.
(3) Batch sampling. For batch
sampling, the concentration is a single
value from a proportionally extracted
batch sample (such as a bag, filter,
impinger, or cartridge). In this case,
multiply the mean concentration of the
batch sample by the total flow from
which the sample was extracted. You
may calculate total flow by integrating
a changing flow rate or by determining
E:\FR\FM\06MYR2.SGM
06MYR2
ER06MY08.039
Example:
mNOx = 64.975 g
W = 25.783 kW·hr
eNOx = 64.975/25.783
eNOx = 2.520 g/(kW·hr)
ER06MY08.038
Eq. 1065.650-1
ER06MY08.037
m
W
concentration data to match t50 rise or
fall times to within ±1 s. We consider
the following to be examples of
changing flows that require a
continuous multiplication of
concentration times molar flow rate: raw
exhaust, exhaust diluted with a constant
flow rate of dilution air, and CVS
dilution with a CVS flowmeter that does
not have an upstream heat exchanger or
electronic flow control. This
multiplication results in the flow rate of
the emission itself. Integrate the
emission flow rate over a test interval to
determine the total emission. If the total
emission is a molar quantity, convert
this quantity to a mass by multiplying
it by its molar mass, M. The result is the
mass of the emission, m. Calculate m for
continuous sampling with variable flow
using the following equations:
ER06MY08.036
e=
multiply a concentration by its
respective flow. For all systems, make
preliminary calculations as described in
paragraph (c)(1) of this section, then use
the method in paragraphs (c)(2) through
(4) of this section that is appropriate for
your system. Calculate the total mass of
emissions as follows:
(1) Concentration corrections. Perform
the following sequence of preliminary
calculations on recorded concentrations:
(i) Correct all THC and CH4
concentrations, including continuous
readings, sample bags readings, and
dilution air background readings, for
initial contamination, as described in
§ 1065.660(a).
(ii) Correct all concentrations
measured on a ‘‘dry’’ basis to a ‘‘wet’’
basis, including dilution air background
concentrations, as described in
§ 1065.659.
(iii) Calculate all THC and NMHC
concentrations, including dilution air
background concentrations, as described
in § 1065.660.
(iv) For emission testing with an
oxygenated fuel, calculate any HC
concentrations, including dilution air
background concentrations, as described
in § 1065.665. See subpart I of this part
for testing with oxygenated fuels.
(v) Correct all the NOX
concentrations, including dilution air
background concentrations, for intakeair humidity as described in § 1065.670.
(vi) Compare the background
corrected mass of NMHC to background
corrected mass of THC. If the
background corrected mass of NMHC is
greater than 0.98 times the background
corrected mass of THC, take the
background corrected mass of NMHC to
be 0.98 times the background corrected
mass of THC. If you omit the NMHC
calculations as described in
§ 1065.660(b)(1), take the background
corrected mass of NMHC to be 0.98
times the background corrected mass of
THC.
(vii) Calculate brake-specific
emissions before and after correcting for
drift, including dilution air background
concentrations, according to § 1065.672.
(2) Continuous sampling. For
continuous sampling, you must
frequently record a continuously
updated concentration signal. You may
measure this concentration from a
changing flow rate or a constant flow
rate (including discrete-mode steadystate testing), as follows:
(i) Varying flow rate. If you
continuously sample from a changing
exhaust flow rate, time align and then
multiply concentration measurements
by the flow rate from which you
extracted it. Use good engineering
judgment to time align flow and
ER06MY08.035
results of individual test intervals in a
duty cycle. For summations of
continuous signals, each indexed value
(i.e., ‘‘i’’) represents (or approximates)
the mean value of the parameter for its
respective time interval, delta-t.
(b) We specify three alternative ways
to calculate brake-specific emissions, as
follows:
(1) For any testing, you may calculate
the total mass of emissions, as described
in paragraph (c) of this section, and
divide it by the total work generated
over the test interval, as described in
paragraph (d) of this section, using the
following equation:
25331
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dwashington3 on PROD1PC69 with RULES
VerDate Aug<31>2005
10:56 Jun 20, 2008
Jkt 214001
(4) Additional provisions for diluted
exhaust sampling; continuous or batch.
The following additional provisions
apply for sampling emissions from
diluted exhaust:
(i) For sampling with a constant
dilution ratio (DR) of diluted exhaust
versus exhaust flow (e.g., secondary
dilution for PM sampling), calculate m
using the following equation:
m = mdil ⋅ ( DR )
Eq. 1065.650-9
Example:
mPMdil = 6.853 g
DR = 6:1
mPM = 6.853 · (6)
mPM = 41.118 g
(ii) For continuous or batch sampling,
you may measure background emissions
in the dilution air. You may then
subtract the measured background
emissions, as described in § 1065.667.
(d) Total work. To calculate total work
from the engine’s primary output shaft,
numerically integrate feedback power
over a test interval. Before integrating,
adjust the speed and torque data for the
time alignment used in § 1065.514(c).
Any advance or delay used on the
feedback signals for cycle validation
must also be used for calculating work.
Account for work of accessories
according to § 1065.110. Exclude any
work during cranking and starting.
Exclude work during actual motoring
operation (negative feedback torques),
unless the engine was connected to one
or more energy storage devices.
Examples of such energy storage devices
include hybrid powertrain batteries and
hydraulic accumulators, like the ones
illustrated in Figure 1 of § 1065.210.
Exclude any work during reference zeroload idle periods (0% speed or idle
speed with 0 N·m reference torque).
Note, that there must be two
consecutive reference zero load idle
points to establish a period where this
applies. Include work during idle points
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N
W = ∑ Pi ⋅ ∆t
Eq. 1065.650-10
i =1
Pi = f ni ⋅ Ti
Eq. 1065.650-11
Example:
N = 9000
fn1 = 1800.2 rev/min
fn2 = 1805.8 rev/min
T1 = 177.23 N·m
T2 = 175.00 N·m
Crev = 2 · π rad/rev
Ct1 = 60 s/min
Cp = 1000 (N·m·rad/s)/kW
frecord = 5 Hz
Ct2 = 3600 s/hr
P=
1
1800.2 ⋅ 177.23 ⋅ 2 ⋅ 3.14159
60 ⋅ 1000
P1 = 33.41 kW
P2 = 33.09 kW
Using Eq. 1065.650–5,
Dt = 1⁄5 = 0.2 s
W=
( 33.41 + 33.09 + ... + P9000 ) ⋅ 0.2
3600
W = 16.875 kW·hr
(8) You may use a trapezoidal
integration method instead of the
E:\FR\FM\06MYR2.SGM
06MYR2
ER06MY08.046
Eq. 1065.650-8
ER06MY08.045
M =M ⋅x
Example:
¯
MPM = 144.0 µg/mol = 144.0 · 10¥6 g/mol
¯
ndexh = 57.692 mol/s
Dt = 1200 s
mPM = 144.0 · 10¥6 · 57.692 · 1200
mPM = 9.9692 g
ER06MY08.044
(ii) Constant flow rate. If you batch
sample from a constant exhaust flow
rate, extract a sample at a proportional
or constant flow rate. We consider the
following to be examples of constant
exhaust flows: CVS diluted exhaust
with a CVS flow meter that has either
an upstream heat exchanger, electronic
flow control, or both. Determine the
mean molar flow rate from which you
extracted the constant flow rate sample.
Multiply the mean concentration of the
batch sample by the mean molar flow
rate of the exhaust from which the
sample was extracted, and multiply the
result by the time of the test interval. If
the total emission is a molar quantity,
convert this quantity to a mass by
multiplying it by its molar mass, M. The
result is the mass of the emission, m. In
the case of PM emissions, where the
mean PM concentration is already in
and for PM or any other analysis of a
batch sample that yields a mass per
mole of sample,
ER06MY08.043
Example:
MNOx = 46.0055 g/mol
N = 9000
¯
xNOx = 85.6 µmol/mol = 85.6 · 10¥6 mol/mol
˙
ndexh1 = 25.534 mol/s
˙
ndexh2 = 26.950 mol/s
frecord = 5 Hz
Using Eq. 1065.650–5,
Dt = 1/5 = 0.2
mNOx = 46.0055 · 85.6 · 10¥6 · (25.534 +
˙
26.950 + ... + nexh9000) · 0.2
mNOx = 4.201 g
Eq. 1065.650-7
ER06MY08.042
Eq. 1065.650-6
i =1
m = M ⋅ x ⋅ n ⋅ ∆t
with simulated minimum torque such as
Curb Idle Transmissions Torque (CITT)
for automatic transmissions in ‘‘drive’’.
The work calculation method described
in paragraphs (b)(1) though (7) of this
section meets these requirements using
rectangular integration. You may use
other logic that gives equivalent results.
For example, you may use a trapezoidal
integration method as described in
paragraph (b)(8) of this section.
(1) Time align the recorded feedback
speed and torque values by the amount
used in § 1065.514(c).
(2) Calculate shaft power at each point
during the test interval by multiplying
all the recorded feedback engine speeds
by their respective feedback torques.
(3) Adjust (reduce) the shaft power
values for accessories according to
§ 1065.110.
(4) Set all power values during any
cranking or starting period to zero. See
§ 1065.525 for more information about
engine cranking.
(5) Set all negative power values to
zero, unless the engine was connected
to one or more energy storage devices.
If the engine was tested with an energy
storage device, leave negative power
values unaltered.
(6) Set all power values to zero during
idle periods with a corresponding
reference torque of 0 N·m.
(7) Integrate the resulting values for
power over the test interval. Calculate
total work as follows:
ER06MY08.041
N
m = M ⋅ x ⋅ ∑ ni ⋅ ∆t
¯
units of mass per mole of sample, MPM,
simply multiply it by the total flow, and
the result is the total mass of PM, mPM.
Calculate m for sampling with constant
flow using the following equations:
ER06MY08.040
the mean of a constant flow rate, as
follows:
(i) Varying flow rate. If you collect a
batch sample from a changing exhaust
flow rate, extract a sample proportional
to the changing exhaust flow rate. We
consider the following to be examples of
changing flows that require proportional
sampling: Raw exhaust, exhaust diluted
with a constant flow rate of dilution air,
and CVS dilution with a CVS flowmeter
that does not have an upstream heat
exchanger or electronic flow control.
Integrate the flow rate over a test
interval to determine the total flow from
which you extracted the proportional
sample. Multiply the mean
concentration of the batch sample by the
total flow from which the sample was
extracted. If the total emission is a molar
quantity, convert this quantity to a mass
by multiplying it by its molar mass, M.
The result is the mass of the emission,
m. In the case of PM emissions, where
the mean PM concentration is already in
¯
units of mass per mole of sample, MPM,
simply multiply it by the total flow. The
result is the total mass of PM, mPM.
Calculate m for batch sampling with
variable flow using the following
equation:
ER06MY08.047
Federal Register / Vol. 73, No. 88 / Tuesday, May 6, 2008 / Rules and Regulations
Federal Register / Vol. 73, No. 88 / Tuesday, May 6, 2008 / Rules and Regulations
rectangular integration described in this multiply it by the mean molar flow rate,
Ô. The result is the mass rate of PM,
n
paragraph (b). To do this, you must
Ô
˙
mPM. Calculate m using the following
integrate the fraction of work between
points where the torque is positive. You equation:
may assume that speed and torque are
linear between data points. You may not
m= M ⋅x ⋅n
Eq. 1065.650-12
set negative values to zero before
¯ using the following
(2) Calculate P
running the integration.
equation:
(e) Steady-state mass rate divided by
power. To determine steady-state brakeP = fn ⋅ T
Eq. 1065.650-13
specific emissions for a test interval as
described in paragraph (b)(2) of this
(3) Divide emission mass rate by
section, calculate the mean steady-state
power to calculate a brake-specific
Ô
mass rate of the emission, m, and the
emission result as described in
¯ as follows:
mean steady-state power, P
paragraph (b)(2) of this section.
Ô
(4) The following example shows how
(1) To calculate m, multiply its mean
to calculate mass of emissions using
¯
concentration, x, by its corresponding
mean mass rate and mean power:
mean molar flow rate, Ô. If the result is
n
a molar flow rate, convert this quantity
MCO = 28.0101 g/mol
to a mass rate by multiplying it by its
¯
xCO = 12.00 mmol/mol = 0.01200 mol/
molar mass, M. The result is the mean
Ô. In the case mol
mass rate of the emission, m
Ô = 1.530 mol/s
n
of PM emissions, where the mean PM
¯
concentration is already in units of mass fn = 3584.5 rev/min = 375.37 rad/s
¯
¯
per mole of sample, MPM, simply
T = 121.50 N·m
Eq. 1065.650-14
Where:
Pi =
mfueli
efuel
Eq. 1065.650-16
(3) Brake-specific emissions. Divide
the value proportional to total mass by
3.922 ⋅ 0.091634 n2 ⋅ xCcombdry 2
n ⋅x
12.0107
+
+ ... + 3000 Ccombdry 3000 ⋅ 0.2
1 + xH 2 Oexh 3000
1 + xH 2 Oexh 2
1 + 0.02721
W=
285 ⋅ 0.869
dwashington3 on PROD1PC69 with RULES
˜
W = 5.09 ∼(kW·hr)
(g) Rounding. Round emission values
only after all calculations are complete
and the result is in g/(kW·hr) or units
equivalent to the units of the standard,
such as g/(hp·hr). See the definition of
‘‘Round’’ in § 1065.1001.
VerDate Aug<31>2005
10:56 Jun 20, 2008
116. Section 1065.655 is revised to
read as follows:
■
Jkt 214001
§ 1065.655 Chemical balances of fuel,
intake air, and exhaust.
(a) General. Chemical balances of fuel,
intake air, and exhaust may be used to
calculate flows, the amount of water in
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Sfmt 4700
their flows, and the wet concentration of
constituents in their flows. With one
flow rate of either fuel, intake air, or
exhaust, you may use chemical balances
to determine the flows of the other two.
For example, you may use chemical
balances along with either intake air or
fuel flow to determine raw exhaust flow.
E:\FR\FM\06MYR2.SGM
06MYR2
ER06MY08.053
Eq. 1065.650-15
i =1
ER06MY08.052
W = ∑ Pi ⋅ ∆t
N = 3000
frecord = 5 Hz
efuel = 285 g/(kW.hr)
wfuel = 0.869 g/g
Mc = 12.0107 g/mol
˙
n1 = 3.922 ∼mol/s = 14119.2 mol/hr
xCcombdry1 = 91.634 mmol/mol = 0.091634
mol/mol
xH2Oexh1 = 27.21 mmol/mol = 0.02721 mol/
mol
Using Eq. 1065.650–5,
Dt = 0.2 s
ER06MY08.051
N
the value proportional to total work to
determine brake-specific emissions, as
described in paragraph (b)(3) of this
section.
(4) Example. The following example
shows how to calculate mass of
emissions using proportional values:
ER06MY08.050
fuel, intake air, and exhaust as
described in § 1065.655. In the chemical
balance, you must use concentrations
from the flow that generated the signal
proportional to molar flow rate, Õ, in
n
paragraph (e)(1) of this section.
Calculate a value proportional to total
work as follows:
ER06MY08.049
(2) Total work. To calculate a value
proportional to total work over a test
interval, integrate a value that is
proportional to power. Use information
about the brake-specific fuel
consumption of your engine, efuel, to
convert a signal proportional to fuel
flow rate to a signal proportional to
power. To determine a signal
proportional to fuel flow rate, divide a
signal that is proportional to the mass
rate of carbon products by the fraction
of carbon in your fuel, wc.. For your fuel,
you may use a measured wc or you may
use the default values in Table 1 of
§ 1065.655. Calculate the mass rate of
carbon from the amount of carbon and
water in the exhaust, which you
determine with a chemical balance of
1 M C⋅ ni⋅ xCcombdryi
⋅
wfuel 1 + xH 2 Oexhdryi
¯
m = 28.0101·0.01200·1.530
¯
m = 0.514 g/s = 1850.4 g/hr
¯
P = 121.5·375.37
¯
P = 45607
W = 45.607 kW
eCO = 1850.4/45.61
eCO = 40.57 g/(kW·hr)
(f) Ratio of total mass of emissions to
total work. To determine brake-specific
emissions for a test interval as described
in paragraph (b)(3) of this section,
calculate a value proportional to the
total mass of each emission. Divide each
proportional value by a value that is
similarly proportional to total work.
(1) Total mass. To determine a value
proportional to the total mass of an
emission, determine total mass as
described in paragraph (c) of this
section, except substitute for the molar
˙
flow rate, n, or the total flow, n, with a
signal that is linearly proportional to
molar flow rate, Õ, or linearly
n
˜
proportional to total flow, n as follows:
ER06MY08.048
mfueli =
25333
Federal Register / Vol. 73, No. 88 / Tuesday, May 6, 2008 / Rules and Regulations
(4) Use the following equations to
iteratively solve for xdil/exh, xH2Oexh, and
xCcombdry:
xdil/exh = 1 −
xH 2 Oexh =
xraw/exhdry
1+ xH2Oexhdry
xH 2 Oexhdry
1 + xH 2 Oexhdry
dwashington3 on PROD1PC69 with RULES
xCcombdry = xCO 2 dry + xCOdry + xTHCdry − xCO 2 dil ⋅ xdil/exhdry − xCO 2 int ⋅ xint/exhdry
n
Eq. 1065.655-3
α
( xCcombdry − xTHCdry ) + xH 2Odil ⋅ xdil/exhdry + xH 2O innt ⋅ xint/exhdry
2
Eq. 1065.655-4
xH 2 Oexhdry =
VerDate Aug<31>2005
10:56 Jun 20, 2008
Jkt 214001
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E:\FR\FM\06MYR2.SGM
06MYR2
Eq. 1065.655-1
Eq. 1065.655-2
ER06MY08.057
xdil/exh = Amount of dilution gas or excess air
per mole of exhaust.
xH2Oexh = Amount of water in exhaust per
mole of exhaust.
xCcombdry = Amount of carbon from fuel in the
exhaust per mole of dry exhaust.
xH2Oexhdry = Amount of water in exhaust per
dry mole of dry exhaust.
xprod/intdry = Amount of dry stoichiometric
products per dry mole of intake air.
xdil/exhdry = Amount of dilution gas and/or
excess air per mole of dry exhaust.
xint/exhdry = Amount of intake air required to
produce actual combustion products per
mole of dry (raw or diluted) exhaust.
xraw/exhdry = Amount of undiluted exhaust,
without excess air, per mole of dry (raw
or diluted) exhaust.
xO2int = Amount of intake air O2 per mole of
intake air.
xCO2intdry = Amount of intake air CO2 per
mole of dry intake air. You may use
xCO2intdry = 375 µmol/mol, but we
recommend measuring the actual
concentration in the intake air.
xH2Ointdry = Amount of intake air H2O per
mole of dry intake air.
xCO2int = Amount of intake air CO2 per mole
of intake air.
xCO2dil = Amount of dilution gas CO2 per
mole of dilution gas.
xCO2dildry = Amount of dilution gas CO2 per
mole of dry dilution gas. If you use air
as diluent, you may use xCO2dildry = 375
µmol/mol, but we recommend measuring
the actual concentration in the intake air.
xH2Odildry = Amount of dilution gas H2O per
mole of dry dilution gas.
xH2Odil = Amount of dilution gas H2O per
mole of dilution gas.
x[emission]meas = Amount of measured emission
in the sample at the respective gas
analyzer.
x[emission]dry = Amount of emission per dry
mole of dry sample.
xH2O[emission]meas = Amount of water in sample
at emission-detection location. Measure
or estimate these values according to
§ 1065.145(d)(2).
xH2Oint = Amount of water in the intake air,
based on a humidity measurement of
intake air.
a = Atomic hydrogen-to-carbon ratio in fuel.
b = Atomic oxygen-to-carbon ratio in fuel.
ER06MY08.056
minus the amount of water present
during their respective measurements;
for example: xH2OxCO2meas, xH2OxNOmeas,
and xH2Oint. If the amount of water
present during a ‘‘wet’’ measurement is
the same as the unknown amount of
water in the exhaust flow, xH2Oexh,
iteratively solve for that value in the
system of equations. If you measure
only total NOX and not NO and NO2
separately, use good engineering
judgment to estimate a split in your total
NOX concentration between NO and
NO2 for the chemical balances. For
example, if you measure emissions from
a stoichiometric spark-ignition engine,
you may assume all NOX is NO. For a
compression-ignition engine, you may
assume that your molar concentration of
NOX, xNOx, is 75% NO and 25% NO2.
For NO2 storage aftertreatment systems,
you may assume xNOx is 25% NO and
75% NO2. Note that for calculating the
mass of NOX emissions, you must use
the molar mass of NO2 for the effective
molar mass of all NOX species,
regardless of the actual NO2 fraction of
NOX.
(2) Enter the equations in paragraph
(c)(4) of this section into a computer
program to iteratively solve for xH2Oexh,
xCcombdry, and xdil/exh. Use good
engineering judgment to guess initial
values for xH2Oexh, xCcombdry, and xdil/exh.
We recommend guessing an initial
amount of water that is about twice the
amount of water in your intake or
dilution air. We recommend guessing an
initial value of xCcombdry as the sum of
your measured CO2, CO, and THC
values. We also recommend guessing an
initial xdil/exh between 0.75 and 0.95,
such as 0.8. Iterate values in the system
of equations until the most recently
updated guesses are all within ± 1% of
their respective most recently calculated
values.
(3) Use the following symbols and
subscripts in the equations for this
paragraph (c):
ER06MY08.055
(b) Procedures that require chemical
balances. We require chemical balances
when you determine the following:
(1) A value proportional to total work,
˜
W, when you choose to determine
brake-specific emissions as described in
§ 1065.650(e).
(2) The amount of water in a raw or
diluted exhaust flow, xH2Oexh, when you
do not measure the amount of water to
correct for the amount of water removed
by a sampling system. Correct for
removed water according to
§ 1065.659(c)(2).
(3) The flow-weighted mean fraction
of dilution air in diluted exhaust, xdil/exh,
when you do not measure dilution air
flow to correct for background
emissions as described in § 1065.667(c).
Note that if you use chemical balances
for this purpose, you are assuming that
your exhaust is stoichiometric, even if it
is not.
(c) Chemical balance procedure. The
calculations for a chemical balance
involve a system of equations that
require iteration. We recommend using
a computer to solve this system of
equations. You must guess the initial
values of up to three quantities: The
amount of water in the measured flow,
xH2Oexh, fraction of dilution air in
diluted exhaust, xdil/exh, and the amount
of products on a C1 basis per dry mole
of dry measured flow, xCcombdry. You
may use time-weighted mean values of
combustion air humidity and dilution
air humidity in the chemical balance; as
long as your combustion air and
dilution air humidities remain within
tolerances of ± 0.0025 mol/mol of their
respective mean values over the test
interval. For each emission
concentration, x, and amount of water,
xH2Oexh, you must determine their
completely dry concentrations, xdry and
xH2Oexhdry. You must also use your fuel’s
atomic hydrogen-to-carbon ratio, a, and
oxygen-to-carbon ratio, b. For your fuel,
you may measure a and b or you may
use the default values in Table 1 of
§ 1065.650. Use the following steps to
complete a chemical balance:
(1) Convert your measured
concentrations such as, xCO2meas,
xNOmeas, and xH2Oint, to dry
concentrations by dividing them by one
ER06MY08.054
25334
Federal Register / Vol. 73, No. 88 / Tuesday, May 6, 2008 / Rules and Regulations
xdil/exhdry =
xdil/exh
Eq. 1065.655-5
1 − xH 2 Oexh
Eq. 1065.655-6
xraw/exhdry =
1 α
+ β ⋅ ( xCcombdry − xTHCdry ) + ( 2 xTHCdry + xCOdry − xNO 2 dry ) + xint/exhdry
2 2
Eq. 1065.655-7
xH 2 Ointdry =
xH 2 O int
1 − xH 2 O int
xCO 2 dil =
xCO 2 dildry
1 + xH 2 Odildry
Eq. 1065.655-10
Eq. 1065.655-11
Eq. 1065.655-12
xCOmeas
1 − xH 2 OCOmeas
Eq. 1065.655-13
Eq. 1065.655-16
Eq. 1065.655-17
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E:\FR\FM\06MYR2.SGM
ER06MY08.061
xTHCmeas
1 − xH 2 OTHCmeas
ER06MY08.060
xNO 2 meas
1 − xH 2 ONO 2 meas
ER06MY08.062
Eq. 1065.655-15
ER06MY08.059
xNOmeas
1 − xH 2 ONOmeas
xTHCdry =
Jkt 214001
Eq. 1065.655-14
xNO 2 dry =
10:56 Jun 20, 2008
xCO 2 meas
1 − xH 2 OCO 2 meas
xNOdry =
dwashington3 on PROD1PC69 with RULES
xCO 2 dry =
ER06MY08.064
xH 2 Odil
1 − xH 2 Odil
xH 2 Odildry =
xCOdry =
Eq. 1065.655-9
ER06MY08.067
1 + xH 2 Ointdry
ER06MY08.066
xCO 2intdry
ER06MY08.063
xCO 2 int =
Eq. 1065.655-8
ER06MY08.065
1 + xH 2 Ointdry
ER06MY08.068
0.209820 − xCO 2intdry
06MYR2
ER06MY08.058
xO 2 int =
ER06MY08.070
α
1
− β + 2 ⋅ ( xCcombdry − xTHCdry ) − ( xCOdry − xNOdry − 2 xNO 2 dry )
2 ⋅ xO 2 int 2
ER06MY08.069
xint/exhdry =
VerDate Aug<31>2005
25335
0.000375 × 1000
= 0.371mmol/mol
17.22
1+
1000
16.93
= 17.22mmol/mol
16.93
1−
1000
xCOdry =
29.0
= 29.3mmol/mol
8.601
1−
1000
xNO 2 dry =
12.0
= 12.1mmol/mol
8.601
1−
1000
0.375
= 0.37 mmol/mol
12.01
1+
1000
xCO 2 dry =
24.98
= 25.2mmol/mol
8.601
1−
1000
xTHCdry =
46
= 47.6mmol/mol
33.98
1−
1000
VerDate Aug<31>2005
11.87
= 12.01mmol/mol
11.87
1−
1000
10:56 Jun 20, 2008
Jkt 214001
PO 00000
xNOdry =
50.0
= 50.4mmol/mol
8.601
1−
1000
Frm 00240
Fmt 4701
Sfmt 4700
E:\FR\FM\06MYR2.SGM
ER06MY08.084
ER06MY08.083
ER06MY08.082
ER06MY08.081
ER06MY08.072
dwashington3 on PROD1PC69 with RULES
a = 1.8
b = 0.05
xH 2 Odildry =
ER06MY08.080
ER06MY08.076
xCO2 int =
ER06MY08.077
0.209820 − 0.000375
= 0.206mol/mol
17.22
1+
1000
ER06MY08.085
ER06MY08.086
1.8
47.6
+ 0.050 ⋅ 0.0247 −
+
1000000
1 2
=
+ 0.171 = 0.182mol/mol
2
47.6
29.3
12.1
+
−
2 ⋅
1000000 1000000 1000000
xO2 int =
xCO 2 dil =
0.824
= 0.853mol/mol
1 − 0.034
ER06MY08.079
1.8
47.6
0.0247 −
+ 0.012 ⋅ 0.853 + 0.017 ⋅ 0.171 = 0.035mol/mol
2
1000000
1.8
47.6
− 0.050 + 2 ⋅ 0.0247 −
−
1000000
1
2
=
= 0.171mol/mol
2 ⋅ 0.206 29.3
50.4
12.1
−
− 2⋅
1000000
1000000 1000000
xraw/exhdry
xH 2 Ointdry =
35.18
= 33.98mmol/mol
35.18
1+
1000
3
29.3
47.6
0.371
0.369
+
−
⋅ 0.853 −
⋅ 0.171 = 0.0247 mol/mol
1000
1000000 1000000
1000
xdil/exhdry =
xint/exhdry
xH 2 Oexh =
ER06MY08.075
xH 2 Oexhdry =
0.182
= 0.824mol/mol
35.18
1+
1000
ER06MY08.074
xCcombdry = 0.025 +
xdil/exh = 1 −
ER06MY08.073
(5) The following example is a
solution for xdil/exh, xH2Oexh, and xCcombdry
using the equations in paragraph (c)(4)
of this section:
ER06MY08.078
Federal Register / Vol. 73, No. 88 / Tuesday, May 6, 2008 / Rules and Regulations
06MYR2
ER06MY08.071
25336
Federal Register / Vol. 73, No. 88 / Tuesday, May 6, 2008 / Rules and Regulations
25337
TABLE 1 OF § 1065.655.—DEFAULT VALUES OF ATOMIC HYDROGEN-TO-CARBON RATIO, a, ATOMIC OXYGEN-TO-CARBON
RATIO, b, AND CARBON MASS FRACTION OF FUEL, wC, FOR VARIOUS FUELS
Atomic
hydrogen and
oxygen-to-carbon
ratios
CHaOb
Fuel
Gasoline .....................................................................................................................................................
#2 Diesel ....................................................................................................................................................
#1 Diesel ....................................................................................................................................................
Liquified Petroleum Gas ............................................................................................................................
Natural gas .................................................................................................................................................
Ethanol .......................................................................................................................................................
Methanol ....................................................................................................................................................
(d) Calculated raw exhaust molar flow
rate from measured intake air molar
flow rate or fuel mass flow rate. You
may calculate the raw exhaust molar
flow rate from which you sampled
˙
emissions, nexh, based on the measured
˙
intake air molar flow rate, nint, or the
˙
measured fuel mass flow rate, nfuel, and
the values calculated using the chemical
balance in paragraph (c) of this section.
Note that the chemical balance must be
based on raw exhaust gas
nexh =
Where:
˙
nexh = raw exhaust molar flow rate from
which you measured emissions.
˙
nint = intake air molar flow rate including
humidity in intake air.
Example:
˙
nint = 3.780 mol/s
xint/exhdry = 0.69021 mol/mol
concentrations. Solve for the chemical
balance in paragraph (c) of this section
at the same frequency that you update
˙
˙
and record nintor nfuel.
(1) Crankcase flow rate. If engines are
not subject to crankcase controls under
the standard-setting part, you may
calculate raw exhaust flow based on
˙
˙
nintor nfuel using one of the following:
(i) You may measure flow rate
through the crankcase vent and subtract
it from the calculated exhaust flow.
nint
( xint/exhdry − xraw/exhdry )
1 +
(1 + xH 2Oexhdry )
nexh =
3.780
(0.69021 − 1.10764)
1 +
(1 + 0.10764)
(3) Fuel mass flow rate calculation.
˙
Based on mfuel, calculate nexh as follows:
7.559 ⋅ 0.869 ⋅ (1 + 0.10764)
12.0107 ⋅ 0.09987
˙
nexh = 6.066 mol/s
117. Section 1065.659 is revised to
read as follows:
■
§ 1065.659
Removed water correction.
(a) If you remove water upstream of a
concentration measurement, x, or
upstream of a flow measurement, n,
correct for the removed water. Perform
this correction based on the amount of
water at the concentration
measurement, xH2O[emission]meas, and at
PO 00000
Frm 00241
Fmt 4701
Sfmt 4700
the flow meter, xH2Oexh, whose flow is
used to determine the concentration’s
total mass over a test interval.
(b) When using continuous analyzers
downstream of a sample dryer for
transient and ramped-modal testing, you
must correct for removed water using
signals from other continuous analyzers.
When using batch analyzers
downstream of a sample dryer, you
must correct for removed water by using
signals either from other batch analyzers
or from the flow-weighted average
concentrations from continuous
analyzers. Downstream of where you
removed water, you may determine the
E:\FR\FM\06MYR2.SGM
06MYR2
ER06MY08.091
nexh =
Eq. 1065.655-19
ER06MY08.090
M c ⋅ xCcombdry
ER06MY08.089
mfuel ⋅ wc ⋅ (1 + xH 2 Oexhdry )
ER06MY08.088
dwashington3 on PROD1PC69 with RULES
Jkt 214001
Eq. 1065.655-18
˙
nexh = 6.066 mol/s
Where:
˙
nexh = raw exhaust molar flow rate from
which you measured emissions.
˙
mfuel = fuel flow rate including humidity in
intake air.
Example:
˙
mfuel = 7.559 g/s
wC = 0.869 g/g
MC = 12.0107 g/mol
xCcombdry = 99.87 mmol/mol = 0.09987 mol/
mol
xH20exhdry = 107.64 mmol/mol = 0.10764 mol/
mol
10:56 Jun 20, 2008
0.866
0.869
0.861
0.819
0.747
0.521
0.375
(ii) You may estimate flow rate
through the crankcase vent by
engineering analysis as long as the
uncertainty in your calculation does not
adversely affect your ability to show
that your engines comply with
applicable emission standards.
(iii) You may assume your crankcase
vent flow rate is zero.
(2) Intake air molar flow rate
˙
˙
calculation. Based on nint, calculate nexh
as follows:
xraw/exhdry = 1.10764 mol/mol
xH20exhdry = 107.64 mmol/mol = 0.10764 mol/
mol
nexh =
VerDate Aug<31>2005
CH1.85O0
CH1.80O0
CH1.93O0
CH2.64O0
CH3.78O0.016
CH3O0.5
CH4O1
Carbon mass
concentration,
wC
g/g
Federal Register / Vol. 73, No. 88 / Tuesday, May 6, 2008 / Rules and Regulations
correction in paragraph (d) of this
section results in a corrected value that
is greater than the measured value, your
saturation assumption is invalid and
you must determine the water content
according to paragraph (b)(1) of this
section.
(3) You may also use a nominal value
of absolute pressure based on an alarm
set point, a pressure regulator set point,
or good engineering judgment.
(4) Set xH2O[emission]meas equal to that of
the measured upstream humidity
condition if it is lower than the dryer
saturation conditions.
(c) For a corresponding concentration
or flow measurement where you did not
remove water, you may determine the
amount of initial water by any of the
following:
1− x
H 2 Oexh
x = x[emission ]meas ⋅
1 − xH 2 O[emission ]meas
Eq. 1065.659-1
1 − 0.03404
xCO = 29.0 ⋅
1 − 0.008601
§ 1065.660
xCO = 28.3 µmol/mol
118. Section 1065.660 is revised to
read as follows:
■
(2) For the NMHC determination
described in paragraph (b) of this
section, correct xTHC[THC–FID] for initial
HC contamination using Eq. 1065.660–
1. You may correct for initial
dwashington3 on PROD1PC69 with RULES
xNMHC =
xTHC[THC -FID]cor − xTHC[ NMC -FID] ⋅ RFCH 4[THC -FID]
1 − RFPFC 2 H 6[ NMC -FID] ⋅ RFCH 4[THC -FID]
Where:
xNMHC = concentration of NMHC.
xTHC[THC–FID]cor = concentration of THC, HC
contamination and dry-to-wet corrected,
as measured by the THC FID during
sampling while bypassing the NMC.
xTHC[NMC–FID] = concentration of THC, HC
contamination (optional) and dry-to-wet
corrected, as measured by the THC FID
during sampling through the NMC.
VerDate Aug<31>2005
10:56 Jun 20, 2008
Jkt 214001
contamination of the CH4 sample train
using Eq. 1065.660–1, substituting in
CH4 concentrations for THC.
(b) NMHC determination. Use one of
the following to determine NMHC
concentration, xNMHC:
(1) If you do not measure CH4, you
may determine NMHC concentrations as
described in § 1065.650(c)(1)(vi).
(2) For nonmethane cutters, calculate
xNMHC using the nonmethane cutter’s
RFCH4[THC–FID] = response factor of THC FID
to CH4, according to § 1065.360(d).
RFPFC2H6[NMC–FID] = nonmethane cutter
combined ethane response factor and
penetration fraction, according to
§ 1065.365(d).
Example:
xTHC[THC–FID]cor = 150.3 µmol/mol
xTHC[NMC–FID] = 20.5 µmol/mol
RFPFC2H6[NMC–FID] = 0.019
RFCH4[THC–FID] = 1.05
PO 00000
Frm 00242
Fmt 4701
Sfmt 4700
penetration fractions (PF) of CH4 and
C2H6 from § 1065.365, and using the HC
contamination and wet-to-dry corrected
THC concentration xTHC[THC–FID]cor as
determined in paragraph (a) of this
section.
(i) Use the following equation for
penetration fractions determined using
an NMC configuration as outlined in
§ 1065.365(d):
Eq. 1065.660-2
xNMHC =
150.3 − 20.5 ⋅ 1.05
1 − 0.019 ⋅ 1.05
xNMHC = 130.4 µmol/mol
(ii) For penetration fractions
determined using an NMC configuration
as outlined in § 1065.365(e), use the
following equation:
E:\FR\FM\06MYR2.SGM
06MYR2
ER06MY08.096
Example:
xTHCuncor = 150.3 µmol/mol
xTHCinit = 1.1 µmol/mol
xTHCcor = 150.3 ¥ 1.1
xTHCcor = 149.2 µmol/mol
Eq. 1065.660-1
ER06MY08.095
xTHC[THC -FID]cor = xTHC[THC -FID]uncor − xTHC[THC -FID]init
THC and NMHC determination.
(a) THC determination and THC/CH4
initial contamination corrections. (1) If
we require you to determine THC
emissions, calculate xTHC[THC–FID] using
the initial THC contamination
concentration xTHC[THC–FID]init from
§ 1065.520 as follows:
ER06MY08.094
Example:
xCOmeas = 29.0 µmol/mol
xH2OCOmeas = 8.601 mmol/mol = 0.008601
mol/mol
xH2Oexh = 34.04 mmol/mol = 0.03404 mol/mol
(1) Use any of the techniques
described in paragraph (b) of this
section.
(2) If the measurement comes from
raw exhaust, you may determine the
amount of water based on intake-air
humidity, plus a chemical balance of
fuel, intake air and exhaust as described
in § 1065.655.
(3) If the measurement comes from
diluted exhaust, you may determine the
amount of water based on intake-air
humidity, dilution air humidity, and a
chemical balance of fuel, intake air, and
exhaust as described in § 1065.655.
(d) Perform a removed water
correction to the concentration
measurement using the following
equation:
ER06MY08.093
amount of water remaining by any of the
following:
(1) Measure the dewpoint and
absolute pressure downstream of the
water removal location and calculate the
amount of water remaining as described
in § 1065.645.
(2) When saturated water vapor
conditions exist at a given location, you
may use the measured temperature at
that location as the dewpoint for the
downstream flow. If we ask, you must
demonstrate how you know that
saturated water vapor conditions exist.
Use good engineering judgment to
measure the temperature at the
appropriate location to accurately reflect
the dewpoint of the flow. Note that if
you use this option and the water
ER06MY08.092
25338
Federal Register / Vol. 73, No. 88 / Tuesday, May 6, 2008 / Rules and Regulations
xTHC[THC -FID]cor ⋅ PFCH 4[ NMC -FID] − xTHC[ NMC -FID]
RFPFC2H6[NMC-FID] = nonmethane cutter CH4
combined ethane response factor and
penetration fraction, according to
§ 1065.365(f).
RFCH4[THC-FID] = response factor of THC FID
to CH4, according to § 1065.360(d).
Example:
xTHC[THC-FID]cor = 150.3 µmol/mol
PFCH4[NMC-FID] = 0.990
xTHC[NMC-FID] = 20.5 µmol/mol
RFPFC2H6[NMC-FID] = 0.019
RFCH4[THC-FID] = 0.980
xNMHC = xTHC[THC -FID]cor − RFCH 4[THC -FID] ⋅ xCH 4
Where:
xNMHC = concentration of NMHC.
xTHC[THC-FID]cor = concentration of THC, HC
contamination and dry-to-wet corrected,
as measured by the THC FID.
xCH4 = concentration of CH4, HC
contamination (optional) and dry-to-wet
corrected, as measured by the gas
chromatograph FID.
RFCH4[THC-FID] = response factor of THC-FID
to CH4.
Example:
xTHC[THC-FID][cor = 145.6 µmol/mol
(iii) For penetration fractions
determined using an NMC configuration
as outlined in § 1065.365(f), use the
following equation:
Eq. 1065.660-4
xNMHC =
150.3 ⋅ 0.990 − 20.5 ⋅ 0.980
0.990 − 0.019 ⋅ 0.980
xNMHC = 132.5 µmol/mol
(3) For a gas chromatograph, calculate
xNMHC using the THC analyzer’s
response factor (RF) for CH4, from
§ 1065.360, and the HC contamination
and wet-to-dry corrected initial THC
concentration xTHC[THC-FID]cor as
determined in section (a) above as
follows:
Eq. 1065.660-5
RFCH4[THC-FID] = 0.970
xCH4 = 18.9 µmol/mol
xNMHC = 145.6¥0.970 · 18.9
xNMHC = 127.3 µmol/mol
119. Section 1065.665 is revised to
read as follows:
■
§ 1065.665 THCE and NMHCE
determination.
(a) If you measured an oxygenated
hydrocarbon’s mass concentration, first
calculate its molar concentration in the
exhaust sample stream from which the
sample was taken (raw or diluted
exhaust), and convert this into a C1equivalent molar concentration. Add
these C1-equivalent molar
concentrations to the molar
concentration of NOTHC. The result is
the molar concentration of THCE.
Calculate THCE concentration using the
following equations, noting that
equation 1065.665–3 is only required if
you need to convert your OHC
concentration from mass to moles:
N
xTHCE = xNOTHC + ∑ ( xOHCi − xOHCi -init )
Eq. 1065.665-1
i =1
N
(
i =1
VerDate Aug<31>2005
10:56 Jun 20, 2008
Jkt 214001
PO 00000
Frm 00243
)
Eq. 1065.665-2
5
ER06MY08.098
dwashington3 on PROD1PC69 with RULES
xNOTHC = xTHC[THC -FID]cor − ∑ xOHCi ⋅ RFOHCi[THC -FID]
ER06MY08.103
Where:
xNMHC = concentration of NMHC.
xTHC[THC-FID]cor = concentration of THC, HC
contamination and dry-to-wet corrected,
as measured by the THC FID during
sampling while bypassing the NMC.
PFCH4[NMC-FID] = nonmethane cutter CH4
penetration fraction, according to
§ 1065.365(f).
xTHC[NMC-FID] = concentration of THC, HC
contamination (optional) and dry-to-wet
corrected, as measured by the THC FID
during sampling through the NMC.
xNMHC = 132.3 µmol/mol
ER06MY08.102
PFCH4[ NMC-FID] − RFPFC 2 H 6[ NMC -FID] ⋅ RFCH 4[THC -FID]
150.3 ⋅ 0.990 − 20.5
0.990 − 0.020
ER06MY08.101
xTHC[THC -FID]cor ⋅ PFCH 4[ NMC -FID] − xTHC[ NMC-FID] ⋅ RFCH 4[THC -FID]
xNMHC =
ER06MY08.100
corrected, as measured by the THC FID
during sampling through the NMC.
PFC2H6[NMC–FID] = nonmethane cutter ethane
penetration fraction, according to
§ 1065.365(e).
Example:
xTHC[THC–FID]cor = 150.3 µmol/mol
PFCH4[NMC–FID] = 0.990
xTHC[NMC–FID] = 20.5 µmol/mol
PFC2H6[NMC–FID] = 0.020
ER06MY08.099
Where:
xNMHC = concentration of NMHC.
xTHC[THC–FID]cor = concentration of THC, HC
contamination and dry-to-wet corrected,
as measured by the THC FID during
sampling while bypassing the NMC.
PFCH4[NMC–FID] = nonmethane cutter CH4
penetration fraction, according to
§ 1065.365(e).
xTHC[NMC–FID] = concentration of THC, HC
contamination (optional) and dry-to-wet
xNMHC =
Eq. 1065.660-3
PFCH4[ NMC-FID] − PFC 2 H 6[ NMC -FID]
Fmt 4701
Sfmt 4725
E:\FR\FM\06MYR2.SGM
06MYR2
ER06MY08.097
xNMHC =
25339
Federal Register / Vol. 73, No. 88 / Tuesday, May 6, 2008 / Rules and Regulations
Where:
xTHCE = The C1-equivalent sum of the
concentration of carbon mass
contributions of non-oxygenated
hydrocarbons, alcohols, and aldehydes.
xNOTHC = The C1-equivalent sum of the
concentration of nonoxygenated THC.
xOHCi = The C1-equivalent concentration of
oxygenated species i in diluted exhaust,
not corrected for initial contamination.
xOHCi-init = The C1-equivalent concentration of
the initial system contamination
Eq. 1065.665-3
3
(optional) of oxygenated species i, dryto-wet corrected.
xTHC[THC-FID]cor = The C1-equivalent response
to NOTHC and all OHC in diluted
exhaust, HC contamination and dry-towet corrected, as measured by the THCFID.
RFOHCi[THC-FID] = The response factor of the
FID to species i relative to propane on a
C1-equivalent basis.
C# = The mean number of carbon atoms in
the particular compound.
xNMHCE = xTHCE − RFCH 4[THC -FID] ⋅ xCH 4
dwashington3 on PROD1PC69 with RULES
Where:
xNMHCE = The C1-equivalent sum of the
concentration of carbon mass
contributions of non-oxygenated NMHC,
alcohols, and aldehydes.
RFCH4[THC–FID] = response factor of THC–FID
to CH4.
xCH4 = concentration of CH4, HC
contamination (optional) and dry-to-wet
corrected, as measured by the gas
chromatograph FID.
(c) The following example shows how
to determine NMHCE emissions based
on ethanol (C2H5OH), methanol
(CH3OH), acetaldehyde (C2H4O), and
formaldehyde (HCHO) as C1-equivalent
molar concentrations:
xTHC[THC–FID]cor = 145.6 µmol/mol
xCH4 = 18.9 µmol/mol
xC2H5OH = 100.8 µmol/mol
xCH3OH = 1.1 µmol/mol
xC2H4O = 19.1 µmol/mol
xHCHO = 1.3 µmol/mol
RFCH4[THC–FID] = 1.07
RFC2H5OH[THC–FID] = 0.76
RFCH3OH[THC–FID] = 0.74
RFH2H4O[THC–FID] = 0.50
RFHCHO[THC–FID] = 0.0
xNMHCE = xTHC[THC–FID]cor¥(xC2H5OH ·
RFC2H5OH[THC–FID] + xCH3OH ·
RFCH3OH[THC–FID] + xC2H4O ·
RFC2H4O[THC–FID] + xHCHO ·
RFHCHO[THC–FID] + xC2H5OH + xCH3OH
+ xC2H4O + xHCHO¥(RFCH4[THC-FID] ·
xCH4)
xNMHCE = 145.6¥(100.8 · 0.76 + 1.1 ·
0.74 + 19.1 · 0.50 + 1.3 · 0) + 100.8
+ 1.1 + 19.1 + 1.3¥(1.07 · 18.9)
VerDate Aug<31>2005
10:56 Jun 20, 2008
Jkt 214001
120. Section 1065.667 is amended by
revising paragraph (b) to read as follows:
■
§ 1065.667 Dilution air background
emission correction.
*
*
*
*
*
(b) You may determine the total flow
of dilution air by a direct flow
measurement. In this case, calculate the
total mass of background as described in
§ 1065.650(b), using the dilution air
flow, ndil. Subtract the background mass
from the total mass. Use the result in
brake-specific emission calculations.
*
*
*
*
*
121. Section 1065.670 is amended by
revising the introductory text to read as
follows:
■
§ 1065.670 NOX intake-air humidity and
temperature corrections.
See the standard-setting part to
determine if you may correct NOX
emissions for the effects of intake-air
humidity or temperature. Use the NOX
intake-air humidity and temperature
corrections specified in the standardsetting part instead of the NOX intakeair humidity correction specified in this
part 1065. If the standard-setting part
does not prohibit correcting NOX
emissions for intake-air humidity
according to this part 1065, first apply
any NOX corrections for background
emissions and water removal from the
Frm 00244
Fmt 4701
Sfmt 4700
(b) If we require you to determine
NMHCE, use the following equation:
Eq. 1065.665-4
xNMHCE = 160.71 µmol/mol
PO 00000
Mdexh = The molar mass of diluted exhaust as
determined in § 1065.340.
mdexhOHCi = The mass of oxygenated species
i in dilute exhaust.
MOHCi = The C1-equivalent molecular weight
of oxygenated species i.
mdexh = The mass of diluted exhaust.
ndexhOHCi = The number of moles of
oxygenated species i in total diluted
exhaust flow.
ndexh = The total diluted exhaust flow.
exhaust sample, then correct NOX
concentrations for intake-air humidity.
You may use a time-weighted mean
combustion air humidity to calculate
this correction if your combustion air
humidity remains within a tolerance of
± 0.0025 mol/mol of the mean value
over the test interval. For intake-air
humidity correction, use one of the
following approaches:
*
*
*
*
*
122. Section 1065.675 is revised to
read as follows:
■
§ 1065.675 CLD quench verification
calculations.
Perform CLD quench-check
calculations as follows:
(a) Calculate the amount of water in
the span gas, xH2Ospan, assuming
complete saturation at the span-gas
temperature.
(b) Estimate the expected amount of
water and CO2 in the exhaust you
sample, xH2Oexp and xCO2exp,
respectively, by considering the
maximum expected amounts of water in
combustion air, fuel combustion
products, and dilution air
concentrations (if applicable).
(c) Set xH2Oexp equal to xH2Omeas if you
are using a sample dryer that passes the
sample dryer verification check in
§ 1065.342.
(d) Calculate water quench as follows:
E:\FR\FM\06MYR2.SGM
06MYR2
ER06MY08.105
xOHCi
mdexhOHCi
M OHCi
n
=
= dexhOHCi
mdexh
ndexh
M dexh
ER06MY08.104
25340
Federal Register / Vol. 73, No. 88 / Tuesday, May 6, 2008 / Rules and Regulations
xNOwet
x
1− x
x
− xNO , N 2 xCO 2 exp
H 2 Omeas
quench =
− 1 ⋅ H 2 O exp + NO ,CO 2
⋅
xNO , N 2
xCO 2 meas
xH 2 Omeas
xNOdry
Where:
quench = amount of CLD quench.
xNOdry = measured concentration of NO
upstream of a bubbler, according to
§ 1065.370.
xNOwet = measured concentration of NO
downstream of a bubbler, according to
§ 1065.370.
xH2Oexp = expected maximum amount of
water entering the CLD sample port
during emission testing.
xH2Omeas = measured amount of water
entering the CLD sample port during the
quench verification specified in
§ 1065.370.
xNO,CO2 = measured concentration of NO
when NO span gas is blended with CO2
span gas, according to § 1065.370.
xNO,N2 = measured concentration of NO when
NO span gas is blended with N2 span
gas, according to § 1065.370.
xCO2exp = expected maximum amount of CO2
entering the CLD sample port during
emission testing.
25341
Eq. 1065.675-1
xCO2meas = measured amount of CO2 entering
the CLD sample port during the quench
verification specified in § 1065.370.
Example:
xNOdry = 1800.0 µmol/mol
xNOwet = 1760.5 µmol/mol
xH2Oexp = 0.030 mol/mol
xH2Omeas = 0.017 mol/mol
xNO,CO2 = 1480.2 µmol/mol
xNO,N2 = 1500.8 µmol/mol
xCO2exp = 2.00%
xCO2meas = 3.00%
1760.5
1 − 0.017
0.030 1480.2 − 1500.8 2.00
⋅
quench =
− 1 ⋅
+
1500.8
3.00
1800.0
0.017
quench = ¥0.00888¥0.00915 = ¥1.80%
§ 1065.690 Buoyancy correction for PM
sample media.
123. Section 1065.690 is amended by
revising paragraph (e) to read as follows:
*
dwashington3 on PROD1PC69 with RULES
Eq.1065.690-2
Where:
pabs = absolute pressure in balance
environment.
Mmix = molar mass of air in balance
environment.
R = molar gas constant.
Tamb = absolute ambient temperature of
balance environment.
Example:
pabs = 99.980 kPa
Tsat = Tdew = 9.5 °C
Using Eq. 1065.645–2,
pH20 = 1.1866 kPa
Using Eq. 1065.645–3,
xH2O = 0.011868 mol/mol
Using Eq. 1065.640–9,
VerDate Aug<31>2005
10:56 Jun 20, 2008
Jkt 214001
Eq. 1065.690-1
6
Mmix = 28.83563 g/mol
R = 8.314472 J/(mol · K)
Tamb = 20 °C
ρair =
*
99.980 ⋅ 28.83563
8.314472 ⋅ 293.15
rair = 1.18282
muncorr = 100.0000 mg
rweight = 8000 kg/m3
rmedia = 920 kg/m3
kg/m3
mcor
mcor 100.1139 mg
124. Section 1065.695 is amended by
revising paragraph (c)(7)(ix) to read as
follows:
■
*
Data requirements.
*
*
(c) * * *
(7) * * *
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*
Fmt 4701
Subpart H—[Amended]
125. Section 1065.701 is amended by
revising paragraphs (b), (c), and (e) to
read as follows:
■
§ 1065.701
fuels.
1.18282
1 − 8000
= 100.0000 ⋅
1.18282
1 −
920
§ 1065.695
(ix) Warm-idle speed value.
*
*
*
*
*
Sfmt 4700
General requirements for test
*
*
*
*
*
(b) Fuels meeting alternate
specifications. We may allow you to use
a different test fuel (such as California
Phase 2 gasoline) if it does not affect
your ability to show that your engines
would comply with all applicable
emission standards using the fuel
specified in this subpart.
(c) Fuels not specified in this subpart.
If you produce engines that run on a
type of fuel (or mixture of fuels) that we
do not specify in this subpart, you must
get our written approval to establish the
appropriate test fuel. See the standardsetting part for provisions related to
E:\FR\FM\06MYR2.SGM
06MYR2
ER06MY08.111
ρair
ρweight
ρair
ρmedia
ER06MY08.110
pabs ⋅ M mix
R ⋅ Tamb
1 −
= muncor ⋅
1 −
*
ER06MY08.109
ρair =
*
ER06MY08.108
Where:
mcor = PM mass corrected for buoyancy.
muncor = PM mass uncorrected for buoyancy.
rair = density of air in balance environment.
rweight = density of calibration weight used to
span balance.
rmedia = density of PM sample media, such as
a filter.
*
ER06MY08.107
mcor
*
ER06MY08.106
■
(e) Correction calculation. Correct the
PM sample media for buoyancy using
the following equations:
25342
Federal Register / Vol. 73, No. 88 / Tuesday, May 6, 2008 / Rules and Regulations
fuels and fuel mixtures not specified in
this subpart.
(1) For engines designed to operate on
a single fuel, we will generally allow
you to use the fuel if you show us all
the following things are true:
(i) Show that your engines will use
only the designated fuel in service.
(ii) Show that this type of fuel is
commercially available.
(iii) Show that operating the engines
on the fuel we specify would be
inappropriate, as in the following
examples:
(A) The engine will not run on the
specified fuel.
(B) The engine or emission controls
will not be durable or work properly
when operating with the specified fuel.
(C) The measured emission results
would otherwise be substantially
unrepresentative of in-use emissions.
(2) For engines that are designed to
operate on different fuel types, the
provisions of paragraphs (c)(1)(ii) and
(iii) of this section apply with respect to
each fuel type.
(3) For engines that are designed to
operate on different fuel types as well as
continuous mixtures of those fuels, we
may require you to test with either the
worst-case fuel mixture or the most
representative fuel mixture, unless the
standard-setting part specifies
otherwise.
*
*
*
*
*
(e) Service accumulation and field
testing fuels. If we do not specify a
service-accumulation or field-testing
fuel in the standard-setting part, use an
appropriate commercially available fuel
such as those meeting minimum
specifications from the following table:
TABLE 1 OF § 1065.701.—EXAMPLES OF SERVICE-ACCUMULATION AND FIELD-TESTING FUELS
Fuel category
Light distillate and light blends with residual .....................
Middle distillate ..................................................................
Biodiesel (B100) .................................................................
All .......................................................................................
Motor vehicle gasoline .......................................................
Minor oxygenated gasoline blends ....................................
Ethanol (Ed75–85) .............................................................
Methanol (M70–M85) .........................................................
Aviation gasoline ................................................................
Gas turbine ........................................................................
Jet B wide cut ....................................................................
General ..............................................................................
Diesel ..................................................................................
Intermediate and residual fuel ............................................
Gasoline ..............................................................................
Alcohol ................................................................................
Aviation fuel ........................................................................
Gas turbine fuel ..................................................................
1 ASTM
Reference procedure 1
Subcategory
ASTM D975–07b.
ASTM D6751–07b.
ASTM D6985–04a.
See § 1065.705.
ASTM D4814–07a.
ASTM D4814–07a.
ASTM D5798–07.
ASTM D5797–07.
ASTM D910–07.
ASTM D1655–07e01.
ASTM D6615–06.
ASTM D2880–03.
specifications are incorporated by reference in § 1065.1010.
126. Section 1065.703 is amended by
revising Table 1 to read as follows:
■
§ 1065.703
Distillate diesel fuel.
*
*
*
*
*
TABLE 1 OF § 1065.703.—TEST FUEL SPECIFICATIONS FOR DISTILLATE DIESEL FUEL
Ultra low
sulfur
Units
Cetane Number ...........................................................
Distillation range ..........................................................
Initial boiling point ................................................
10 pct. point .........................................................
50 pct. point .........................................................
90 pct. point .........................................................
Endpoint ...............................................................
Gravity .........................................................................
Total sulfur ..................................................................
Aromatics, min. (Remainder shall be paraffins,
naphthalenes, and olefins).
Flashpoint, min. ...........................................................
Kinematic Viscosity .....................................................
..................
°C ............
..................
..................
..................
..................
..................
° API ........
mg/kg .......
g/kg ..........
40–50
40–50
40–50
ASTM D613–05.
171–204
204–238
243–282
293–332
321–366
32–37
7–15
100
171–204
204–238
243–282
293–332
321–366
32–37
300–500
100
171–204
204–238
243–282
293–332
321–366
32–37
2000–4000
100
ASTM D86–07a.
°C ............
cSt ...........
54
2.0–3.2
54
2.0–3.2
54
2.0–3.2
1 ASTM
High sulfur
ASTM D4052–96e01.
ASTM D2622–07.
ASTM D5186–03.
ASTM D93–07.
ASTM D445–06.
procedures are incorporated by reference in § 1065.1010. See § 1065.701(d) for other allowed procedures.
127. A new § 1065.705 is added to
read as follows:
■
§ 1065.705 Residual and intermediate
residual fuel.
dwashington3 on PROD1PC69 with RULES
Low sulfur
Reference procedure 1
Item
This section describes the
specifications for fuels meeting the
VerDate Aug<31>2005
10:56 Jun 20, 2008
Jkt 214001
definition of residual fuel in 40 CFR
80.2, including fuels marketed as
intermediate fuel. Residual fuels for
service accumulation and any testing
must meet the following specifications:
(a) The fuel must be a commercially
available fuel that is representative of
PO 00000
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Fmt 4701
Sfmt 4700
the fuel that will be used by the engine
in actual use.
(b) The fuel must meet the
specifications for one of the categories
in the following table:
E:\FR\FM\06MYR2.SGM
06MYR2
25343
Federal Register / Vol. 73, No. 88 / Tuesday, May 6, 2008 / Rules and Regulations
TABLE 1 OF § 1065.705.—SERVICE ACCUMULATION AND TEST FUEL SPECIFICATIONS FOR RESIDUAL FUEL
Category ISO–F–
Characteristic
Unit
RMA
30
RMB
30
RMD
80
RME
180
RMF
180
RMG
380
960.0
975.0
980.0
991.0
991.0
RMK
380
RMH
700
RMK
700
Test method reference 1
1010.0
RMH
380
991.0
1010.0
ISO 3675 or ISO 12185:
1996/Cor 1:2001 (see also
ISO 8217:2005(E) 7.1).
Density at 15 °C,
max.
kg/m 3 .........
Kinematic viscosity
at 50 °C, max.
cSt ..............
30.0
80.0
180.0
380.0
700.0
Flash point, min .....
°C ...............
60
60
60
60
60
ISO 2719 (see also ISO
8217:2005(E) 7.2).
ISO 3104:1994/Cor 1:1997.
Pour point (upper):
Winter quality,
max.
°C ...............
0
24
30
30
30
30
ISO 3016.
Summer quality, max.
....................
6
24
30
30
30
30
ISO 3016.
22
ISO 10370:1993/Cor 1:1996.
0.15
ISO 6245.
Carbon residue,
max.
(kg/kg)% .....
10
14
15
20
Ash, max. ...............
(kg/kg)% .....
0.10
0.10
0.10
0.15
Water, max ............
(m3/m3)%
....
0.5
0.5
0.5
0.5
0.5
ISO 3733.
Sulfur, max ............
(kg/kg)% .....
3.50
4.00
4.50
4.50
4.50
ISO 8754 or ISO 14596:
1998/Cor 1:1999 (see also
ISO 8217:2005(E) 7.3).
Vanadium, max ......
mg/kg .........
150
350
600
ISO 14597 or IP 501 or IP
470 (see also ISO
8217:2005(E) 7.8).
Total sediment potential, max.
(kg/kg)% .....
0.10
0.10
0.10
0.10
0.10
ISO 10307–2 (see also ISO
8217:2005(E) 7.6).
Aluminium plus silicon, max.
mg/kg .........
80
80
80
80
80
ISO 10478 or IP 501 or IP
470 (see also ISO
8217:2005(E) 7.9).
Used lubricating oil
(ULO), max.
....................
Fuel shall be free of ULO. We consider a fuel to be free of ULO if one or more of the elements
zinc, phosphorus, or calcium is at or below the specified limits. We consider a fuel to contain
ULO if all three elements exceed the specified limits.
mg/kg .........
....................
....................
....................
15
15
15
30
Zinc ........................
Phosphorus ............
Calcium ..................
1 ISO
200
18
22
0.15
500
300
600
IP 501 or IP 470 (see ISO
8217:2005(E) 7.7).
IP 501 or IP 500 (see ISO
8217:2005(E) 7.7).
IP 501 or IP 470 (see ISO
8217:2005(E) 7.7).
procedures are incorporated by reference in § 1065.1010. See § 1065.701(d) for other allowed procedures.
128. Section 1065.710 is amended by
revising Table 1 to read as follows:
■
§ 1065.710
Gasoline.
*
*
*
*
*
TABLE 1 OF § 1065.710.—TEST FUEL SPECIFICATIONS FOR GASOLINE
dwashington3 on PROD1PC69 with RULES
Item
Units
Distillation Range:
Initial boiling point ...................
10% point ................................
50% point ................................
90% point ................................
End point .................................
Hydrocarbon composition:
Olefins .....................................
Aromatics ................................
Saturates .................................
Lead (organic) ................................
Phosphorous ..................................
Total sulfur ......................................
VerDate Aug<31>2005
10:56 Jun 20, 2008
General testing
Low-temperature testing
............
............
............
............
............
24–35 2 ...........................................
49–57 ..............................................
93–110 ............................................
149–163 ..........................................
Maximum, 213 ................................
24–36.
37–48 ..............................................
82–101.
158–174.
Maximum, 212.
m3/m3 ......
..................
..................
g/liter ........
Maximum, 0.10 ...............................
Maximum, 0.35 ...............................
Remainder ......................................
Maximum, 0.013 .............................
Maximum, 0.175 .............................
Maximum, 0.304.
Remainder.
Maximum, 0.013 .............................
g/liter ........
mg/kg .......
Maximum, 0.0013 ...........................
Maximum, 80 ..................................
Maximum, 0.005 .............................
Maximum, 80 ..................................
°C
°C
°C
°C
°C
Jkt 214001
PO 00000
Frm 00247
Fmt 4701
Sfmt 4700
E:\FR\FM\06MYR2.SGM
06MYR2
Reference
procedure 1
ASTM D86–07a.
ASTM D1319–03.
ASTM
D3237–06e01.
ASTM D3231–07.
ASTM D2622–07.
25344
Federal Register / Vol. 73, No. 88 / Tuesday, May 6, 2008 / Rules and Regulations
TABLE 1 OF § 1065.710.—TEST FUEL SPECIFICATIONS FOR GASOLINE
Item
Units
General testing
Low-temperature testing
Reference
procedure 1
Volatility (Reid Vapor Pressure) .....
kPa ..........
60.0–63.4 2, 3 ...................................
77.2–81.4 ........................................
ASTM D5191–07.
1 ASTM
procedures are incorporated by reference in § 1065.1010. See § 1065.701(d) for other allowed procedures.
2 For testing at altitudes above 1,219 m, the specified volatility range is (52.0 to 55.2) kPa and the specified initial boiling point range is (23.9 to
40.6) °C.
3 For testing unrelated to evaporative emissions, the specified range is (55.2 to 63.4) kPa.
§ 1065.715
129. Section 1065.715 is revised to
read as follows:
■
Natural gas.
(a) Except as specified in paragraph
(b) of this section, natural gas for testing
must meet the specifications in the
following table:
TABLE 1 OF § 1065.715.—TEST FUEL SPECIFICATIONS FOR NATURAL GAS
Value 1
Item
Methane, CH4 ...........................................................................................
Ethane, C2H6 ............................................................................................
Propane, C3H8 ..........................................................................................
Butane, C4H10 ...........................................................................................
Pentane, C5H12 .........................................................................................
C6 and higher ...........................................................................................
Oxygen .....................................................................................................
Inert gases (sum of CO2 and N2) .............................................................
Minimum, 0.87 mol/mol.
Maximum, 0.055 mol/mol.
Maximum, 0.012 mol/mol.
Maximum, 0.0035 mol/mol.
Maximum, 0.0013 mol/mol.
Maximum, 0.001 mol/mol.
Maximum, 0.001 mol/mol.
Maximum, 0.051 mol/mol.
1 All parameters are based on the reference procedures in ASTM D1945–03 (incorporated by reference in § 1065.1010). See § 1065.701(d) for
other allowed procedures.
(b) In certain cases you may use test
fuel not meeting the specifications in
paragraph (a) of this section, as follows:
(1) You may use fuel that your in-use
engines normally use, such as pipeline
natural gas.
(2) You may use fuel meeting
alternate specifications if the standardsetting part allows it.
(3) You may ask for approval to use
fuel that does not meet the
specifications in paragraph (a) of this
section, but only if using the fuel would
not adversely affect your ability to
demonstrate compliance with the
applicable standards.
(c) When we conduct testing using
natural gas, we will use fuel that meets
the specifications in paragraph (a) of
this section.
(d) At ambient conditions, natural gas
must have a distinctive odor detectable
down to a concentration in air not more
than one-fifth the lower flammable
limit.
■ 130. Section 1065.720 is revised to
read as follows:
§ 1065.720
Liquefied petroleum gas.
(a) Except as specified in paragraph
(b) of this section, liquefied petroleum
gas for testing must meet the
specifications in the following table:
TABLE 1 OF § 1065.720.—TEST FUEL SPECIFICATIONS FOR LIQUEFIED PETROLEUM GAS
Reference procedure 1
Item
Value
Propane, C3H8 .........................................................................................
Vapor pressure at 38 °C .........................................................................
Volatility residue (evaporated temperature, 35 °C) .................................
Butanes ...................................................................................................
Butenes ...................................................................................................
Pentenes and heavier .............................................................................
Propene ...................................................................................................
Residual matter (residue on evap. of 100 ml oil stain observ.) ..............
Corrosion, copper strip ............................................................................
Sulfur .......................................................................................................
Moisture content ......................................................................................
Minimum, 0.85 m3/m3 ....................
Maximum, 1400 kPa ......................
Maximum, ¥38 °C ........................
Maximum, 0.05 m3/m3 ...................
Maximum, 0.02 m3/m3 ...................
Maximum, 0.005 m3/m3 .................
Maximum, 0.1 m3/m3 .....................
Maximum, 0.05 ml pass3 ...............
Maximum, No. 1 ............................
Maximum, 80 mg/kg ......................
pass ...............................................
ASTM
ASTM
ASTM
ASTM
ASTM
ASTM
ASTM
ASTM
ASTM
ASTM
ASTM
D2163–05.
D1267–02 or 2598–022.
D1837–02a.
D2163–05.
D2163–05.
D2163–05.
D2163–05.
D2158–05.
D1838–07.
D2784–06.
D2713–91.
1 ASTM
procedures are incorporated by reference in § 1065.1010. See § 1065.701(d) for other allowed procedures.
these two test methods yield different results, use the results from ASTM D1267–02.
test fuel must not yield a persistent oil ring when you add 0.3 ml of solvent residue mixture to a filter paper in 0.1 ml increments and examine it in daylight after two minutes.
2 If
dwashington3 on PROD1PC69 with RULES
3 The
(b) In certain cases you may use test
fuel not meeting the specifications in
paragraph (a) of this section, as follows:
(1) You may use fuel that your in-use
engines normally use, such as
commercial-quality liquefied petroleum
gas.
VerDate Aug<31>2005
10:56 Jun 20, 2008
Jkt 214001
(2) You may use fuel meeting
alternate specifications if the standardsetting part allows it.
(3) You may ask for approval to use
fuel that does not meet the
specifications in paragraph (a) of this
section, but only if using the fuel would
PO 00000
Frm 00248
Fmt 4701
Sfmt 4700
not adversely affect your ability to
demonstrate compliance with the
applicable standards.
(c) When we conduct testing using
liquefied petroleum gas, we will use
fuel that meets the specifications in
paragraph (a) of this section.
E:\FR\FM\06MYR2.SGM
06MYR2
Federal Register / Vol. 73, No. 88 / Tuesday, May 6, 2008 / Rules and Regulations
(d) At ambient conditions, liquefied
petroleum gas must have a distinctive
odor detectable down to a concentration
in air not more than one-fifth the lower
flammable limit.
131. Section 1065.750 is amended by
revising paragraph (a) to read as follows:
■
§ 1065.750
Analytical Gases.
*
*
*
*
*
(a) Subparts C, D, F, and J of this part
refer to the following gas specifications:
(1) Use purified gases to zero
measurement instruments and to blend
with calibration gases. Use gases with
contamination no higher than the
highest of the following values in the
gas cylinder or at the outlet of a zerogas generator:
(i) 2% contamination, measured
relative to the flow-weighted mean
25345
concentration expected at the standard.
For example, if you would expect a
flow-weighted CO concentration of
100.0 µmol/mol, then you would be
allowed to use a zero gas with CO
contamination less than or equal to
2.000 µmol/mol.
(ii) Contamination as specified in the
following table:
TABLE 1 OF § 1065.750.—GENERAL SPECIFICATIONS FOR PURIFIED GASES
Constituent
Purified synthetic air 1
THC (C1 equivalent) ......................................................................................................
CO ..................................................................................................................................
CO2 ................................................................................................................................
O2 ...................................................................................................................................
NOX ................................................................................................................................
< 0.05 µmol/mol .................
< 1 µmol/mol ......................
< 10 µmol/mol ....................
0.205 to 0.215 mol/mol ......
< 0.02 µmol/mol .................
dwashington3 on PROD1PC69 with RULES
1 We
Purified N2 1
<
<
<
<
<
0.05 µmol/mol.
1 µmol/mol.
10 µmol/mol.
2 µmol/mol.
0.02 µmol/mol.
do not require these levels of purity to be NIST-traceable.
(2) Use the following gases with a FID
analyzer:
(i) FID fuel. Use FID fuel with a stated
H2 concentration of (0.39 to 0.41) mol/
mol, balance He, and a stated total
hydrocarbon concentration of 0.05
µmol/mol or less.
(ii) FID burner air. Use FID burner air
that meets the specifications of purified
air in paragraph (a)(1) of this section.
For field testing, you may use ambient
air.
(iii) FID zero gas. Zero flameionization detectors with purified gas
that meets the specifications in
paragraph (a)(1) of this section, except
that the purified gas O2 concentration
may be any value. Note that FID zero
balance gases may be any combination
of purified air and purified nitrogen. We
recommend FID analyzer zero gases that
contain approximately the expected
flow-weighted mean concentration of O2
in the exhaust sample during testing.
(iv) FID propane span gas. Span and
calibrate THC FID with span
concentrations of propane, C3H8.
Calibrate on a carbon number basis of
one (C1). For example, if you use a C3H8
span gas of concentration 200 µmol/mol,
span a FID to respond with a value of
600 µmol/mol. Note that FID span
balance gases may be any combination
of purified air and purified nitrogen. We
recommend FID analyzer span gases
that contain approximately the flowweighted mean concentration of O2
expected during testing. If the expected
O2 concentration in the exhaust sample
is zero, we recommend using a balance
gas of purified nitrogen.
(v) FID methane span gas. If you
always span and calibrate a CH4 FID
with a nonmethane cutter, then span
and calibrate the FID with span
concentrations of methane, CH4.
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10:56 Jun 20, 2008
Jkt 214001
Calibrate on a carbon number basis of
one (C1). For example, if you use a CH4
span gas of concentration 200 µmol/mol,
span a FID to respond with a value of
200 µmol/mol. Note that FID span
balance gases may be any combination
of purified air and purified nitrogen. We
recommend FID analyzer span gases
that contain approximately the expected
flow-weighted mean concentration of O2
in the exhaust sample during testing. If
the expected O2 concentration in the
exhaust sample is zero, we recommend
using a balance gas of purified nitrogen.
(3) Use the following gas mixtures,
with gases traceable within ± 1.0% of
the NIST-accepted value or other gas
standards we approve:
(i) CH4, balance purified synthetic air
and/or N2 (as applicable).
(ii) C2H6, balance purified synthetic
air and/or N2 (as applicable).
(iii) C3H8, balance purified synthetic
air and/or N2 (as applicable).
(iv) CO, balance purified N2.
(v) CO2, balance purified N2.
(vi) NO, balance purified N2.
(vii) NO2, balance purified synthetic
air.
(viii) O2, balance purified N2.
(ix) C3H8, CO, CO2, NO, balance
purified N2.
(x) C3H8, CH4, CO, CO2, NO, balance
purified N2.
(4) You may use gases for species
other than those listed in paragraph
(a)(3) of this section (such as methanol
in air, which you may use to determine
response factors), as long as they are
traceable to within ± 3.0% of the NISTaccepted value or other similar
standards we approve, and meet the
stability requirements of paragraph (b)
of this section.
(5) You may generate your own
calibration gases using a precision
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Fmt 4701
Sfmt 4700
blending device, such as a gas divider,
to dilute gases with purified N2 or
purified synthetic air. If your gas
dividers meet the specifications in
§ 1065.248, and the gases being blended
meet the requirements of paragraphs
(a)(1) and (3) of this section, the
resulting blends are considered to meet
the requirements of this paragraph (a).
*
*
*
*
*
Subpart I—[Amended]
132. Section 1065.805 is amended by
revising paragraphs (a), (b), and (c) to
read as follows:
■
§ 1065.805
Sampling system.
(a) Dilute engine exhaust, and use
batch sampling to collect proportional
flow-weighted dilute samples of the
applicable alcohols and carbonyls. You
may not use raw sampling for alcohols
and carbonyls.
(b) You may collect background
samples for correcting dilution air for
background concentrations of alcohols
and carbonyls.
(c) Maintain sample temperatures
within the dilution tunnel, probes, and
sample lines high enough to prevent
aqueous condensation up to the point
where a sample is collected to prevent
loss of the alcohols and carbonyls by
dissolution in condensed water. Use
good engineering judgment to ensure
that surface reactions of alcohols and
carbonyls do not occur, as surface
decomposition of methanol has been
shown to occur at temperatures greater
than 120 °C in exhaust from methanolfueled engines.
*
*
*
*
*
■ 133. Section 1065.845 is amended by
revising the introductory text to read as
follows:
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§ 1065.845
Federal Register / Vol. 73, No. 88 / Tuesday, May 6, 2008 / Rules and Regulations
Response factor determination.
Since FID analyzers generally have an
incomplete response to alcohols and
carbonyls, determine each FID
analyzer’s alcohol/carbonyl response
factor (such as RFMeOH) after FID
optimization to subtract those responses
from the FID reading. You are not
required to determine the response
factor for a compound unless you will
subtract its response to compensate for
a response. Formaldehyde response is
assumed to be zero and does not need
to be determined. Use the most recent
alcohol/carbonyl response factors to
compensate for alcohol/carbonyl
response.
*
*
*
*
*
Subpart J—[Amended]
134. Section 1065.901 is amended by
revising paragraphs (b) introductory text
and (b)(2) to read as follows:
■
§ 1065.901
Applicability.
*
*
*
*
*
(b) Laboratory testing. You may use
PEMS for any testing in a laboratory or
similar environment without restriction
or prior approval if the PEMS meets all
applicable specifications for laboratory
testing. You may also use PEMS for any
testing in a laboratory or similar
environment if we approve it in
advance, subject to the following
provisions: * * *
(2) Do not apply any PEMS-related
field-testing adjustments or
measurement allowances to laboratory
emission results or standards.
*
*
*
*
*
135. Section 1065.905 is amended by
revising paragraphs (c)(14) and (e)
introductory text to read as follows:
■
§ 1065.905
General provisions.
dwashington3 on PROD1PC69 with RULES
*
*
*
*
*
(c) * * *
(14) Does any special measurement
allowance apply to field-test emission
results or standards, based on using
PEMS for field-testing versus using
laboratory equipment and instruments
for laboratory testing?
*
*
*
*
*
(e) Laboratory testing using PEMS.
You may use PEMS for testing in a
laboratory as described in § 1065.901(b).
Use the following procedures and
specifications when using PEMS for
laboratory testing:
*
*
*
*
*
136. Section 1065.910 is revised to
read as follows:
■
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§ 1065.910 PEMS auxiliary equipment for
field testing.
For field testing you may use various
types of auxiliary equipment to attach
PEMS to a vehicle or engine and to
power PEMS.
(a) When you use PEMS, you may
route engine intake air or exhaust
through a flow meter. Route the engine
intake air or exhaust as follows:
(1) Flexible connections. Use short
flexible connectors where necessary.
(i) You may use flexible connectors to
enlarge or reduce the pipe diameters to
match that of your test equipment.
(ii) We recommend that you use
flexible connectors that do not exceed a
length of three times their largest inside
diameter.
(iii) We recommend that you use fourply silicone-fiberglass fabric with a
temperature rating of at least 315 °C for
flexible connectors. You may use
connectors with a spring-steel wire
helix for support and you may use
NomexTM coverings or linings for
durability. You may also use any other
nonreactive material with equivalent
permeation-resistance and durability, as
long as it seals tightly.
(iv) Use stainless-steel hose clamps to
seal flexible connectors, or use clamps
that seal equivalently.
(v) You may use additional flexible
connectors to connect to flow meters.
(2) Tubing. Use rigid 300 series
stainless steel tubing to connect
between flexible connectors. Tubing
may be straight or bent to accommodate
vehicle geometry. You may use ‘‘T’’ or
‘‘Y’’ fittings made of 300 series stainless
steel tubing to join multiple
connections, or you may cap or plug
redundant flow paths if the engine
manufacturer recommends it.
(3) Flow restriction. Use flowmeters,
connectors, and tubing that do not
increase flow restriction so much that it
exceeds the manufacturer’s maximum
specified value. You may verify this at
the maximum exhaust flow rate by
measuring pressure at the manufacturerspecified location with your system
connected. You may also perform an
engineering analysis to verify an
acceptable configuration, taking into
account the maximum exhaust flow rate
expected, the field test system’s flexible
connectors, and the tubing’s
characteristics for pressure drops versus
flow.
(b) For vehicles or other motive
equipment, we recommend installing
PEMS in the same location where a
passenger might sit. Follow PEMS
manufacturer instructions for installing
PEMS in cargo spaces, engine spaces, or
externally such that PEMS is directly
exposed to the outside environment. We
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recommend locating PEMS where it will
be subject to minimal sources of the
following parameters:
(1) Ambient temperature changes.
(2) Ambient pressure changes.
(3) Electromagnetic radiation.
(4) Mechanical shock and vibration.
(5) Ambient hydrocarbons—if using a
FID analyzer that uses ambient air as
FID burner air.
(c) Use mounting hardware as
required for securing flexible
connectors, ambient sensors, and other
equipment. Use structurally sound
mounting points such as vehicle frames,
trailer hitch receivers, walkspaces, and
payload tie-down fittings. We
recommend mounting hardware such as
clamps, suction cups, and magnets that
are specifically designed for your
application. We also recommend
considering mounting hardware such as
commercially available bicycle racks,
trailer hitches, and luggage racks where
applicable.
(d) Field testing may require portable
electrical power to run your test
equipment. Power your equipment, as
follows:
(1) You may use electrical power from
the vehicle, equipment, or vessel, up to
the highest power level, such that all the
following are true:
(i) The power system is capable of
safely supplying power, such that the
power demand for testing does not
overload the power system.
(ii) The engine emissions do not
change significantly as a result of the
power demand for testing.
(iii) The power demand for testing
does not increase output from the
engine by more than 1% of its
maximum power.
(2) You may install your own portable
power supply. For example, you may
use batteries, fuel cells, a portable
generator, or any other power supply to
supplement or replace your use of
vehicle power. You may connect an
external power source directly to the
vehicle’s, vessel’s, or equipment’s
power system; however, during a test
interval (such as an NTE event) you
must not supply power to the vehicle’s
power system in excess of 1% of the
engine’s maximum power.
■ 137. Section 1065.915 is amended by
revising paragraph (a) before the table
and paragraphs (c), (d)(1), and
(d)(5)(iii)(B) to read as follows:
§ 1065.915
PEMS instruments.
(a) Instrument specifications. We
recommend that you use PEMS that
meet the specifications of subpart C of
this part. For unrestricted use of PEMS
in a laboratory or similar environment,
use a PEMS that meets the same
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specifications as each lab instrument it
replaces. For field testing or for testing
with PEMS in a laboratory or similar
environment, under the provisions of
§ 1065.905(b), the specifications in the
following table apply instead of the
specifications in Table 1 of § 1065.205.
*
*
*
*
*
(c) Field-testing ambient effects on
PEMS. We recommend that you use
PEMS that are only minimally affected
by ambient conditions such as
temperature, pressure, humidity,
physical orientation, mechanical shock
and vibration, electromagnetic
radiation, and ambient hydrocarbons.
Follow the PEMS manufacturer’s
instructions for proper installation to
isolate PEMS from ambient conditions
that affect their performance. If a PEMS
is inherently affected by ambient
conditions that you cannot control, you
may monitor those conditions and
adjust the PEMS signals to compensate
for the ambient effect. The standardsetting part may also specify the use of
one or more field-testing adjustments or
measurement allowances that you apply
to results or standards to account for
ambient effects on PEMS.
(d) * * *
(1) Recording ECM signals. If your
ECM updates a broadcast signal more or
less frequently than 1 Hz, process data
as follows:
(i) If your ECM updates a broadcast
signal more frequently than 1 Hz, use
PEMS to sample and record the signal’s
value more frequently. Calculate and
record the 1 Hz mean of the more
frequently updated data.
(ii) If your ECM updates a broadcast
signal less frequently than 1 Hz, use
PEMS to sample and record the signal’s
value at the most frequent rate. Linearly
interpolate between recorded values and
record the interpolated values at 1 Hz.
(iii) Optionally, you may use PEMS to
electronically filter the ECM signals to
meet the rise time and fall time
specifications in Table 1 of this section.
Record the filtered signal at 1 Hz.
*
*
*
*
*
(5) * * *
(iii) * * *
(B) Use a single BSFC value that
approximates the BSFC value over a test
interval (as defined in subpart K of this
part). This value may be a nominal
BSFC value for all engine operation
determined over one or more laboratory
duty cycles, or it may be any other BSFC
that you determine. If you use a nominal
BSFC, we recommend that you select a
value based on the BSFC measured over
laboratory duty cycles that best
represent the range of engine operation
that defines a test interval for field-
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testing. You may use the methods of this
paragraph (d)(5)(iii)(B) only if it does
not adversely affect your ability to
demonstrate compliance with
applicable standards.
*
*
*
*
*
■ 138. Section 1065.920 is amended by
revising paragraphs (a), (b)(4)(iii), and
(b)(7) introductory text to read as
follows:
§ 1065.920 PEMS calibrations and
verifications.
(a) Subsystem calibrations and
verifications. Use all the applicable
calibrations and verifications in subpart
D of this part, including the linearity
verifications in § 1065.307, to calibrate
and verify PEMS. Note that a PEMS
does not have to meet the systemresponse specifications of § 1065.308 if
it meets the overall verification
described in paragraph (b) of this
section. This section does not apply to
ECM signals.
(b) * * *
(4) * * *
(iii) If the standard-setting part
specifies the use of a measurement
allowance for field testing, also apply
the measurement allowance during
calibration using good engineering
judgment. If the measurement allowance
is normally added to the standard, this
means you must subtract the
measurement allowance from the
measured PEMS brake-specific emission
result.
*
*
*
*
*
(7) The PEMS passes this verification
if any one of the following are true for
each constituent:
*
*
*
*
*
■ 139. Section 1065.925 is amended by
revising paragraph (h) to read as
follows:
§ 1065.925
testing.
PEMS preparation for field
*
*
*
*
*
(h) Verify the amount of
contamination in the PEMS HC
sampling system as follows:
(1) Select the HC analyzers’ ranges for
measuring the maximum concentration
expected at the HC standard.
(2) Zero the HC analyzers using a zero
gas or ambient air introduced at the
analyzer port. When zeroing the FIDs,
use the FIDs’ burner air that would be
used for in-use measurements (generally
either ambient air or a portable source
of burner air).
(3) Span the HC analyzers using span
gas introduced at the analyzer port.
When spanning the FIDs, use the FIDs’
burner air that would be used in-use (for
example, use ambient air or a portable
source of burner air).
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25347
(4) Overflow zero or ambient air at the
HC probe or into a fitting between the
HC probe and the transfer line.
(5) Measure the HC concentration in
the sampling system:
(i) For continuous sampling, record
the mean HC concentration as overflow
zero air flows.
(ii) For batch sampling, fill the sample
medium and record its mean
concentration.
(6) Record this value as the initial HC
concentration, xTHCinit, and use it to
correct measured values as described in
§ 1065.660.
(7) If the initial HC concentration
exceeds the greater of the following
values, determine the source of the
contamination and take corrective
action, such as purging the system or
replacing contaminated portions:
(i) 2% of the flow-weighted mean
concentration expected at the standard
or measured during testing.
(ii) 2 µmol/mol.
(8) If corrective action does not
resolve the deficiency, you may use a
contaminated HC system if it does not
prevent you from demonstrating
compliance with the applicable
emission standards.
140. Section 1065.935 is amended by
revising paragraphs (e)(1) and (g)(5) to
read as follows:
■
§ 1065.935 Emission test sequence for
field testing.
*
*
*
*
*
(e) * * *
(1) Continue sampling as needed to
get an appropriate amount of emission
measurement, according to the standard
setting part. If the standard-setting part
does not describe when to stop
sampling, develop a written protocol
before you start testing to establish how
you will stop sampling. You may not
determine when to stop testing based on
emission results.
*
*
*
*
*
(g) * * *
(5) Invalidate any test intervals that
do not meet the drift criterion in
§ 1065.550. For NMHC, invalidate any
test intervals if the difference between
the uncorrected and the corrected brakespecific NMHC emission values are
within ±10% of the uncorrected results
or the applicable standard, whichever is
greater. For test intervals that do meet
the drift criterion, correct those test
intervals for drift according to
§ 1065.672 and use the drift corrected
results in emissions calculations.
*
*
*
*
*
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Federal Register / Vol. 73, No. 88 / Tuesday, May 6, 2008 / Rules and Regulations
Subpart K—[Amended]
141. Section 1065.1001 is amended by
revising the definitions for ‘‘Designated
Compliance Officer’’, ‘‘Regression
statistics’’ and ‘‘Tolerance’’ and adding
definitions in alphabetical order for
‘‘Dilution ratio’’, ‘‘Measurement
allowance’’, ‘‘Mode’’, ‘‘NIST-accepted’’,
‘‘Recommend’’, ‘‘Uncertainty’’, and
‘‘Work’’ to read as follows:
■
§ 1065.1001
Definitions.
*
*
*
*
*
Designated Compliance Officer means
the Director, Compliance and Innovative
Strategies Division (6405–J), U.S.
Environmental Protection Agency, 1200
Pennsylvania Ave., NW., Washington,
DC 20460.
*
*
*
*
*
Dilution ratio (DR) means the amount
of diluted exhaust per amount of
undiluted exhaust.
*
*
*
*
*
Measurement allowance means a
specified adjustment in the applicable
emission standard or a measured
emission value to reflect the relative
quality of the measurement. See the
standard-setting part to determine
whether any measurement allowances
apply for your testing. Measurement
allowances generally apply only for
field testing and are intended to account
for reduced accuracy or precision that
result from using field-grade
measurement systems.
Mode means one of the following:
(1) A distinct combination of engine
speed and load for steady-state testing.
(2) A continuous combination of
speeds and loads specifying a transition
during a ramped-modal test.
(3) A distinct operator demand
setting, such as would occur when
testing locomotives or constant-speed
engines.
NIST-accepted means relating to a
value that has been assigned or named
by NIST.
*
*
*
*
*
Recommend has the meaning given in
§ 1065.201.
Regression statistics means any of the
regression statistics specified in
§ 1065.602.
*
*
*
*
*
Tolerance means the interval in
which at least 95% of a set of recorded
values of a certain quantity must lie.
Use the specified recording frequencies
and time intervals to determine if a
quantity is within the applicable
tolerance. The concept of tolerance is
intended to address random variability.
You may not take advantage of the
tolerance specification to incorporate a
bias into a measurement.
*
*
*
*
*
Uncertainty means uncertainty with
respect to NIST-traceability. See the
definition of NIST-traceable in this
section.
*
*
*
*
*
Work has the meaning given in
§ 1065.110.
*
*
*
*
*
142. Section 1065.1005 is amended by
revising paragraphs (a) and (g) to read as
follows:
■
§ 1065.1005 Symbols, abbreviations,
acronyms, and units of measure.
*
*
*
*
*
(a) Symbols for quantities. This part
uses the following symbols and units of
measure for various quantities:
Quantity
Unit
Unit symbol
% ..........
a ...........
A ...........
A0 ..........
A1 ..........
b ...........
b ...........
C# .........
d ...........
DR ........
e ............
e ...........
percent ......................................................
atomic hydrogen to carbon ratio ...............
area ...........................................................
intercept of least squares regression ........
slope of least squares regression .............
ratio of diameters ......................................
atomic oxygen to carbon ratio ..................
number of carbon atoms in a molecule ....
Diameter ....................................................
dilution ratio ...............................................
error between a quantity and its reference
brake-specific basis ...................................
0.01 ...........................................................
mole per mole ...........................................
square meter .............................................
% .............................
mol/mol ....................
m2 ...........................
10–2
1
m2
meter per meter ........................................
mole per mole ...........................................
m/m .........................
mol/mol ....................
1
1
meter .........................................................
mole per mol .............................................
m .............................
mol/mol ....................
m
1
gram per kilowatt hour ..............................
g/(kW · h) ................
g · 3.6–1 · 106 · m–2 ·
kg · s2
F ...........
f ............
fn ...........
g ............
dwashington3 on PROD1PC69 with RULES
Symbol
F-test statistic ............................................
frequency ...................................................
rotational frequency (shaft) .......................
ratio of specific heats ................................
correction factor ........................................
length .........................................................
viscosity, dynamic .....................................
molar mass1 ..............................................
mass ..........................................................
mass rate ..................................................
viscosity, kinematic ...................................
total number in series ...............................
amount of substance .................................
amount of substance rate .........................
power .........................................................
penetration fraction ...................................
pressure ....................................................
mass density .............................................
ratio of pressures ......................................
coefficient of determination .......................
average surface roughness ......................
Reynolds number ......................................
response factor .........................................
relative humidity ........................................
non-biased standard deviation ..................
Sutherland constant ..................................
Hz ............................
rev/min .....................
(J/(kg · K))/(J/(kg ·
K)).
..................................
m .............................
Pa·s .........................
g/mol ........................
kg .............................
kg/s ..........................
m2/s .........................
s–1
2 · pi · 60–1 · s–1
1
K ...........
l .............
µ ...........
M ..........
m ..........
˙
m ..........
n ...........
N ...........
n ...........
˙
n ...........
P ...........
PF .........
p ...........
r ...........
r ............
R2 .........
Ra .........
Re# .......
RF .........
RH% .....
s ...........
S ...........
hertz ..........................................................
revolutions per minute ...............................
(joule per kilogram kelvin) per (joule per
kilogram kelvin).
....................................................................
meter .........................................................
pascal second ...........................................
gram per mole ...........................................
kilogram .....................................................
kilogram per second ..................................
meter squared per second ........................
1
m
m–1 · kg · s–1
10–3 · kg · mol–1
kg
kg · s–1
m2 · s–1
mole ...........................................................
mole per second .......................................
kilowatt ......................................................
mol ...........................
mol/s ........................
kW ...........................
mol
mol · s–1
103 · m2 · kg · s–3
pascal ........................................................
kilogram per cubic meter ..........................
pascal per pascal ......................................
Pa ............................
kg/m3 .......................
Pa/Pa .......................
m–1 · kg · s–2
kg · m–3
1
micrometer ................................................
µm ...........................
m–6
0.01 ...........................................................
% .............................
10–2
kelvin .........................................................
K ..............................
K
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Base SI units
25349
Federal Register / Vol. 73, No. 88 / Tuesday, May 6, 2008 / Rules and Regulations
Symbol
Quantity
Unit
Unit symbol
Base SI units
SEE ......
T ...........
T ...........
T ...........
t ............
Dt ..........
V ...........
˙
V ...........
W ..........
standard estimate of error .........................
absolute temperature ................................
Celsius temperature ..................................
torque (moment of force) ..........................
time ............................................................
time interval, period, 1/frequency ..............
volume .......................................................
volume rate ...............................................
work ...........................................................
kelvin .........................................................
degree Celsius ..........................................
newton meter ............................................
second .......................................................
second .......................................................
cubic meter ................................................
cubic meter per second ............................
kilowatt hour ..............................................
K ..............................
°C ............................
N · m .......................
s ...............................
s ...............................
m3 ............................
m3/s .........................
kW · h ......................
wc ..........
x ............
¯
x ............
y ............
carbon mass concentration .......................
amount of substance mole fraction2 .........
flow-weighted mean concentration ...........
generic variable .........................................
gram per gram ..........................................
mole per mole ...........................................
mole per mole ...........................................
g/g ...........................
mol/mol ....................
mol/mol ....................
K
K–273.15
m2 · kg · s–2
s
s
m3
m3 · s–1
3.6 · 10–6 · m2 · kg ·
s–2
1
(1)
1
1 See paragraph (f)(2) of this section for the values to use for molar masses. Note that in the cases of NO and HC, the regulations specify efX
fective molar masses based on assumed speciation rather than actual speciation.
2 Note that mole fractions for THC, THCE, NMHC, NMHCE, and NOTHC are expressed on a C1 equivalent basis.
*
*
*
*
*
(g) Other acronyms and abbreviations.
This part uses the following additional
abbreviations and acronyms:
ASTM American Society for Testing
and Materials
BMD bag mini-diluter
BSFC brake-specific fuel consumption
CARB California Air Resources Board
CFR Code of Federal Regulations
CFV critical-flow venturi
CI compression-ignition
CITT Curb Idle Transmission Torque
CLD chemiluminescent detector
CVS constant-volume sampler
DF deterioration factor
ECM electronic control module
EFC electronic flow control
EGR exhaust gas recirculation
EPA Environmental Protection Agency
FEL Family Emission Limit
FID flame-ionization detector
IBP initial boiling point
ISO International Organization for
Standardization
LPG liquefied petroleum gas
NDIR nondispersive infrared
NDUV nondispersive ultraviolet
NIST National Institute for Standards
and Technology
PDP positive-displacement pump
PEMS portable emission measurement
system
PFD partial-flow dilution
PMP Polymethylpentene
pt. a single point at the mean value
expected at the standard
PTFE polytetrafluoroethylene
(commonly known as TeflonTM)
RE rounding error
RMC ramped-modal cycle
RMS root-mean square
RTD resistive temperature detector
SSV subsonic venturi
SI spark-ignition
UCL upper confidence limit
UFM ultrasonic flow meter
U.S.C. United States Code
■ 143. Section 1065.1010 is revised to
read as follows:
§ 1065.1010
Reference materials.
Documents listed in this section have
been incorporated by reference into this
part. The Director of the Federal
Register approved the incorporation by
reference as prescribed in 5 U.S.C.
552(a) and 1 CFR part 51. Anyone may
inspect copies at the U.S. EPA, Air and
Radiation Docket and Information
Center, 1301 Constitution Ave., NW.,
Room B102, EPA West Building,
Washington, DC 20460 or at the
National Archives and Records
Administration (NARA). For
information on the availability of this
material at NARA, call 202–741–6030,
or go to: https://www.archives.gov/
federal_register/code_of_
federal_regulations/ibr_locations.html.
(a) ASTM material. Table 1 of this
section lists material from the American
Society for Testing and Materials that
we have incorporated by reference. The
first column lists the number and name
of the material. The second column lists
the sections of this part where we
reference it. Anyone may purchase
copies of these materials from the
American Society for Testing and
Materials, 100 Barr Harbor Dr., P.O. Box
C700, West Conshohocken, PA 19428 or
www.astm.com. Table 1 follows:
TABLE 1 OF § 1065.1010.–ASTM MATERIALS
Part 1065
reference
Document No. and name
dwashington3 on PROD1PC69 with RULES
ASTM D86–07a, Standard Test Method for Distillation of Petroleum Products at Atmospheric Pressure ............................................
ASTM D93–07, Standard Test Methods for Flash Point by Pensky-Martens Closed Cup Tester .........................................................
ASTM D445–06, Standard Test Method for Kinematic Viscosity of Transparent and Opaque Liquids (and the Calculation of Dynamic Viscosity) ...................................................................................................................................................................................
ASTM D613–05, Standard Test Method for Cetane Number of Diesel Fuel Oil ....................................................................................
ASTM D910–07, Standard Specification for Aviation Gasolines ............................................................................................................
ASTM D975–07b, Standard Specification for Diesel Fuel Oils ...............................................................................................................
ASTM D1267–02 (Reapproved 2007), Standard Test Method for Gage Vapor Pressure of Liquefied Petroleum (LP) Gases (LPGas Method) ........................................................................................................................................................................................
ASTM D1319–03, Standard Test Method for Hydrocarbon Types in Liquid Petroleum Products by Fluorescent Indicator Adsorption
ASTM D1655–07e01, Standard Specification for Aviation Turbine Fuels ..............................................................................................
ASTM D1837–02a (Reapproved 2007), Standard Test Method for Volatility of Liquefied Petroleum (LP) Gases ...............................
ASTM D1838–07, Standard Test Method for Copper Strip Corrosion by Liquefied Petroleum (LP) Gases .........................................
ASTM D1945–03, Standard Test Method for Analysis of Natural Gas by Gas Chromatography .........................................................
ASTM D2158–05, Standard Test Method for Residues in Liquefied Petroleum (LP) Gases ................................................................
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1065.710
1065.703
1065.703
1065.703
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1065.701
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1065.710
1065.701
1065.720
1065.720
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TABLE 1 OF § 1065.1010.–ASTM MATERIALS—Continued
Part 1065
reference
Document No. and name
ASTM D2163–05, Standard Test Method for Analysis of Liquefied Petroleum (LP) Gases and Propene Concentrates by Gas Chromatography ..........................................................................................................................................................................................
ASTM D2598–02 (Reapproved 2007), Standard Practice for Calculation of Certain Physical Properties of Liquefied Petroleum (LP)
Gases from Compositional Analysis ....................................................................................................................................................
ASTM D2622–07, Standard Test Method for Sulfur in Petroleum Products by Wavelength Dispersive X-ray Fluorescence Spectrometry ................................................................................................................................................................................................
ASTM D2713–91 (Reapproved 2001), Standard Test Method for Dryness of Propane (Valve Freeze Method) ..................................
ASTM D2784–06, Standard Test Method for Sulfur in Liquefied Petroleum Gases (Oxy-Hydrogen Burner or Lamp) .........................
ASTM D2880–03, Standard Specification for Gas Turbine Fuel Oils .....................................................................................................
ASTM D2986–95a (Reapproved 1999), Standard Practice for Evaluation of Air Assay Media by the Monodisperse DOP (Dioctyl
Phthalate) Smoke Test ........................................................................................................................................................................
ASTM D3231–07, Standard Test Method for Phosphorus in Gasoline ..................................................................................................
ASTM D3237–06e01, Standard Test Method for Lead in Gasoline By Atomic Absorption Spectroscopy ............................................
ASTM D4052–96e01 (Reapproved 2002), Standard Test Method for Density and Relative Density of Liquids by Digital Density
Meter ....................................................................................................................................................................................................
ASTM D4814–07a, Standard Specification for Automotive Spark-Ignition Engine Fuel ........................................................................
ASTM D5186–03, Standard Test Method for Determination of the Aromatic Content and Polynuclear Aromatic Content of Diesel
Fuels and Aviation Turbine Fuels By Supercritical Fluid Chromatography .........................................................................................
ASTM D5191–07, Standard Test Method for Vapor Pressure of Petroleum Products (Mini Method) ...................................................
ASTM D5797–07, Standard Specification for Fuel Methanol (M70–M85) for Automotive Spark-Ignition Engines ...............................
ASTM D5798–07, Standard Specification for Fuel Ethanol (Ed75–Ed85) for Automotive Spark-Ignition Engines ...............................
ASTM D6615–06, Standard Specification for Jet B Wide-Cut Aviation Turbine Fuel ............................................................................
ASTM D6751–07b, Standard Specification for Biodiesel Fuel Blend Stock (B100) for Middle Distillate Fuels .....................................
ASTM D6985–04a, Standard Specification for Middle Distillate Fuel Oil—Military Marine Applications ...............................................
ASTM F1471–93 (Reapproved 2001), Standard Test Method for Air Cleaning Performance of a High-Efficiency Particulate Air Filter System ............................................................................................................................................................................................
(b) ISO material. Table 2 of this
section lists material from the
International Organization for
Standardization that we have
incorporated by reference. The first
column lists the number and name of
the material. The second column lists
the section of this part where we
reference it. Anyone may purchase
copies of these materials from the
1065.720
1065.720
1065.703,
1065.710
1065.720
1065.720
1065.701
1065.170
1065.710
1065.710
1065.703
1065.701
1065.703
1065.710
1065.701
1065.701
1065.701
1065.701
1065.701
1065.1001
International Organization for
Standardization, Case Postale 56, CH–
1211 Geneva 20, Switzerland or
www.iso.org. Table 2 follows:
TABLE 2 OF § 1065.1010.—ISO MATERIALS
Part 1065
reference
Document No. and name
dwashington3 on PROD1PC69 with RULES
ISO 2719:2002, Determination of flash point—Pensky-Martens closed cup method .............................................................................
ISO 3016:1994, Petroleum products—Determination of pour point .......................................................................................................
ISO 3104:1994/Cor 1:1997, Petroleum products—Transparent and opaque liquids—Determination of kinematic viscosity and calculation of dynamic viscosity ...............................................................................................................................................................
ISO 3675:1998, Crude petroleum and liquid petroleum products—Laboratory determination of density—Hydrometer method ..........
ISO 3733:1999, Petroleum products and bituminous materials—Determination of water—Distillation method ....................................
ISO 6245:2001, Petroleum products—Determination of ash ..................................................................................................................
ISO 8217:2005, Petroleum products—Fuels (class F)—Specifications of marine fuels ........................................................................
ISO 8754:2003, Petroleum products—Determination of sulfur content—Energy-dispersive X-ray fluorescence spectrometry ............
ISO 10307–2:1993, Petroleum products—Total sediment in residual fuel oils—Part 2: Determination using standard procedures for
ageing ...................................................................................................................................................................................................
ISO 10370:1993/Cor 1:1996, Petroleum products—Determination of carbon residue—Micro method .................................................
ISO 10478:1994, Petroleum products—Determination of aluminium and silicon in fuel oils—Inductively coupled plasma emission
and atomic absorption spectroscopy methods ....................................................................................................................................
ISO 12185:1996/Cor 1:2001, Crude petroleum and petroleum products—Determination of density—Oscillating U-tube method .......
ISO 14596:2007, Petroleum products—Determination of sulfur content—Wavelength-dispersive X-ray fluorescence spectrometry ..
ISO 14597:1997, Petroleum products—Determination of vanadium and nickel content—Wavelength-dispersive X-ray fluorescence
spectrometry .........................................................................................................................................................................................
ISO 14644–1:1999, Cleanrooms and associated controlled environments ............................................................................................
(c) NIST material. Table 3 of this
section lists material from the National
Institute of Standards and Technology
that we have incorporated by reference.
The first column lists the number and
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name of the material. The second
column lists the section of this part
where we reference it. Anyone may
purchase copies of these materials from
the Government Printing Office,
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1065.705
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1065.705
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1065.705
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1065.190
Washington, DC 20402 or download
them free from the Internet at
www.nist.gov. Table 3 follows:
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TABLE 3 OF § 1065.1010.—NIST MATERIALS
Part 1065
reference
Document No. and name
ISONIST Special Publication 811, 1995 Edition, Guide for the Use of the International System of Units (SI), Barry N. Taylor,
Physics Laboratory.
NIST Technical Note 1297, 1994 Edition, Guidelines for Evaluating and Expressing the Uncertainty of NIST Measurement Results, Barry N. Taylor and Chris E. Kuyatt.
(d) SAE material. Table 4 of this
section lists material from the Society of
Automotive Engineering that we have
incorporated by reference. The first
column lists the number and name of
the material. The second column lists
the sections of this part where we
reference it. Anyone may purchase
1065.20,
1065.1001,
1065.1005
1065.1001
copies of these materials from the
Society of Automotive Engineers, 400
Commonwealth Drive, Warrendale, PA
15096 or www.sae.org. Table 4 follows:
TABLE 4 OF § 1065.1010.—SAE MATERIALS
Part 1065
reference
Document No. and name
‘‘Optimization of Flame Ionization Detector for Determination of Hydrocarbon in Diluted Automotive Exhausts,’’ Reschke Glen D.,
SAE 770141 .........................................................................................................................................................................................
‘‘Relationships Between Instantaneous and Measured Emissions in Heavy Duty Applications,’’ Ganesan B. and Clark N. N., West
Virginia University, SAE 2001–01–3536 ..............................................................................................................................................
(e) California Air Resources Board
material. Table 5 of this section lists
material from the California Air
Resources Board that we have
incorporated by reference. The first
column lists the number and name of
the material. The second column lists
the sections of this part where we
reference it. Anyone may get copies of
these materials from the California Air
1065.360
1065.309
Resources Board, 9528 Telstar Ave., El
Monte, California 91731. Table 5
follows:
TABLE 5 OF § 1065.1010.—CALIFORNIA AIR RESOURCES BOARD MATERIALS
Part 1065
reference
Document No. and name
‘‘California Non-Methane Organic Gas Test Procedures,’’ Amended July 30, 2002, Mobile Source Division, California Air Resources Board ......................................................................................................................................................................................
(f) Institute of Petroleum material.
Table 6 of this section lists the Institute
of Petroleum standard test methods
material from the Energy Institute that
we have incorporated by reference. The
first column lists the number and name
of the material. The second column lists
the section of this part where we
reference it. Anyone may purchase
copies of these materials from the
1065.805
Energy Institute, 61 New Cavendish
Street , London, W1G 7AR, UK , +44
(0)20 7467 7100 or
www.energyinst.org.uk. Table 6 follows:
TABLE 6 OF § 1065.1010.—INSTITUTE OF PETROLEUM MATERIALS
Part 1065
reference
Document No. and name
IP–470, Determination of aluminum, silicon, vanadium, nickel, iron, calcium, zinc, and sodium in residual fuels by atomic absorption spectrometry ..................................................................................................................................................................................
IP–500, Determination of the phosphorus content of residual fuels by ultra-violet spectrometry ..........................................................
IP–501, Determination of aluminum, silicon, vanadium, nickel, iron, sodium, calcium, zinc and phosphorus in residual fuel oil by
ashing, fusion and inductively coupled plasma emission spectrometry ..............................................................................................
dwashington3 on PROD1PC69 with RULES
PART 1068—GENERAL COMPLIANCE
PROVISIONS FOR NONROAD
PROGRAMS
144. The authority citation for part
1068 continues to read as follows:
■
Authority: 42 U.S.C. 7401–7671q.
Subpart A—[Amended]
145. Section 1068.1 is revised by
adding paragraphs (a)(6) and (a)(7) and
revising paragraphs (b)(4) and (b)(6) to
read as follows:
■
§ 1068.1
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(6) Locomotives and locomotive
engines we regulate under 40 CFR part
1033.
(7) Marine compression-ignition
engines we regulate under 40 CFR part
1042.
(b) * * *
(a) * * *
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(4) Locomotives and locomotive
engines we regulate under 40 CFR part
92.
*
*
*
*
*
(6) Marine diesel engines we regulate
under 40 CFR part 89 or 94.
*
*
*
*
*
[FR Doc. E8–7999 Filed 5–5–08; 8:45 am]
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BILLING CODE 6560–50–P
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