Airworthiness Directives; Boeing Model 737-200C Series Airplanes, 21237-21240 [E8-8320]
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Federal Register / Vol. 73, No. 77 / Monday, April 21, 2008 / Rules and Regulations
responsibilities among the various
levels of government.
For the reasons discussed above, I
certify that this AD:
(1) Is not a ‘‘significant regulatory
action’’ under Executive Order 12866,
(2) Is not a ‘‘significant rule’’ under
DOT Regulatory Policies and Procedures
(44 FR 11034, February 26, 1979), and
(3) Will not have a significant
economic impact, positive or negative,
on a substantial number of small entities
under the criteria of the Regulatory
Flexibility Act.
You can find our regulatory
evaluation and the estimated costs of
compliance in the AD Docket.
List of Subjects in 14 CFR Part 39
Air transportation, Aircraft, Aviation
safety, Incorporation by reference,
Safety.
Adoption of the Amendment
Accordingly, under the authority
delegated to me by the Administrator,
the FAA amends 14 CFR part 39 as
follows:
I
PART 39—AIRWORTHINESS
DIRECTIVES
1. The authority citation for part 39
continues to read as follows:
I
Authority: 49 U.S.C. 106(g), 40113, 44701.
§ 39.13
[Amended]
2. The FAA amends § 39.13 by adding
the following new AD:
I
2008–08–26 Boeing: Amendment 39–15480.
Docket No. FAA–2007–29063;
Directorate Identifier 2007–NM–049–AD.
Effective Date
(a) This airworthiness directive (AD) is
effective May 27, 2008.
Affected ADs
(b) None.
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Applicability
(c) This AD applies to Boeing Model 767–
200, –300, –300F, and –400ER series
airplanes, certificated in any category; as
identified in Boeing Special Attention
Service Bulletin 767–30–0047, dated January
25, 2007; and Boeing Special Attention
Service Bulletin 767–30–0048, dated January
25, 2007.
Unsafe Condition
(d) This AD results from a report of charred
insulation blankets and burned wires around
the forward gray water composite drain mast
found during an inspection of the forward
cargo compartment. We are issuing this AD
to prevent a fire near a composite drain mast
and possible disruption of the electrical
power system caused by a lightning strike on
a composite drain mast, which could result
in the loss of several functions essential for
safe flight.
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Compliance
(e) You are responsible for having the
actions required by this AD performed within
the compliance times specified, unless the
actions have already been done.
Inspection To Determine Material of Gray
Water Drain Mast
(f) Within 60 months after the effective
date of this AD, inspect the forward and aft
gray water drain masts to determine whether
the drain mast is made of aluminum or
composite. A review of airplane maintenance
records is acceptable in lieu of this
inspection if the material of the forward and
aft gray water drain masts can be
conclusively determined from that review.
(1) For any aluminum gray water drain
mast identified during the inspection or
records check required by paragraph (f) of
this AD, no further action is required by this
AD for that drain mast only.
(2) For any composite gray water drain
mast identified during the inspection or
records check required by paragraph (f) of
this AD, do the actions specified in
paragraph (g) of this AD.
Installation of New Ground Bracket and
Bonding Jumper
(g) For any composite gray water drain
mast identified during the inspection or
records check required by paragraph (f) of
this AD: Within 60 months after the effective
date of this AD, install a bonding jumper
between the new ground bracket and the
clamp on the tube of the gray water
composite drain mast, in accordance with the
Accomplishment Instructions of Boeing
Special Attention Service Bulletin 767–30–
0047, dated January 25, 2007 (for Model 767–
200, –300, and –300F series airplanes); and
Boeing Special Attention Service Bulletin
767–30–0048, dated January 25, 2007 (for
Model 767–400ER series airplanes).
Parts Installation
(h) As of the effective date of this AD, no
person may install, on any airplane, a
composite gray water drain mast, unless a
new ground bracket and bonding jumper are
also installed, as specified in paragraph (g) of
this AD.
Alternative Methods of Compliance
(AMOCs)
(i)(1) The Manager, Seattle Aircraft
Certification Office, FAA, has the authority to
approve AMOCs for this AD, if requested in
accordance with the procedures found in 14
CFR 39.19.
(2) To request a different method of
compliance or a different compliance time
for this AD, follow the procedures in 14 CFR
39.19. Before using any approved AMOC on
any airplane to which the AMOC applies,
notify your appropriate principal inspector
(PI) in the FAA Flight Standards District
Office (FSDO), or lacking a PI, your local
FSDO.
Material Incorporated by Reference
(j) You must use Boeing Special Attention
Service Bulletin 767–30–0047, dated January
25, 2007; or Boeing Special Attention Service
Bulletin 767–30–0048, dated January 25,
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21237
2007; as applicable; to do the actions
required by this AD, unless the AD specifies
otherwise.
(1) The Director of the Federal Register
approved the incorporation by reference of
this service information under 5 U.S.C.
552(a) and 1 CFR part 51.
(2) For service information identified in
this AD, contact Boeing Commercial
Airplanes, P.O. Box 3707, Seattle,
Washington 98124–2207.
(3) You may review copies of the service
information incorporated by reference at the
FAA, Transport Airplane Directorate, 1601
Lind Avenue, SW., Renton, Washington; or at
the National Archives and Records
Administration (NARA). For information on
the availability of this material at NARA, call
202–741–6030, or go to: https://
www.archives.gov/federal_register/
code_of_federal_regulations/
ibr_locations.html.
Issued in Renton, Washington, on April 7,
2008.
Ali Bahrami,
Manager, Transport Airplane Directorate,
Aircraft Certification Service.
[FR Doc. E8–8317 Filed 4–18–08; 8:45 am]
BILLING CODE 4910–13–P
DEPARTMENT OF TRANSPORTATION
Federal Aviation Administration
14 CFR Part 39
[Docket No. FAA–2007–29029; Directorate
Identifier 2007–NM–175–AD; Amendment
39–15477; AD 2008–08–23]
RIN 2120–AA64
Airworthiness Directives; Boeing
Model 737–200C Series Airplanes
Federal Aviation
Administration (FAA), DOT.
ACTION: Final rule.
AGENCY:
SUMMARY: We are adopting a new
airworthiness directive (AD) for all
Boeing Model 737–200C series
airplanes. This AD requires revising the
FAA-approved maintenance inspection
program to include inspections that will
give no less than the required damage
tolerance rating for each structural
significant item (SSI), doing repetitive
inspections to detect cracks of all SSIs,
and repairing cracked structure. This
AD results from a report of incidents
involving fatigue cracking in transport
category airplanes that are approaching
or have exceeded their design service
objective. We are issuing this AD to
maintain the continued structural
integrity of the entire fleet of Model
737–200C series airplanes.
DATES: This AD is effective May 27,
2008.
The Director of the Federal Register
approved the incorporation by reference
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21238
Federal Register / Vol. 73, No. 77 / Monday, April 21, 2008 / Rules and Regulations
of a certain publication listed in this AD
as of May 27, 2008.
ADDRESSES: For service information
identified in this AD, contact Boeing
Commercial Airplanes, P.O. Box 3707,
Seattle, Washington 98124–2207.
Examining the AD Docket
You may examine the AD docket on
the Internet at https://
www.regulations.gov; or in person at the
Docket Management Facility between 9
a.m. and 5 p.m., Monday through
Friday, except Federal holidays. The AD
docket contains this AD, the regulatory
evaluation, any comments received, and
other information. The address for the
Docket Office (telephone 800–647–5527)
is the Document Management Facility,
U.S. Department of Transportation,
Docket Operations, M–30, West
Building Ground Floor, Room W12–140,
1200 New Jersey Avenue, SE.,
Washington, DC 20590.
FOR FURTHER INFORMATION CONTACT:
Nancy Marsh, Aerospace Engineer,
Airframe Branch, ANM–120S, FAA,
Seattle Aircraft Certification Office,
1601 Lind Avenue, SW., Renton,
Washington 98057–3356; telephone
(425) 917–6440; fax (425) 917–6590.
SUPPLEMENTARY INFORMATION:
Discussion
We issued a notice of proposed
rulemaking (NPRM) to amend 14 CFR
part 39 to include an airworthiness
directive (AD) that would apply to all
Boeing Model 737–200C series
airplanes. That NPRM was published in
the Federal Register on August 23, 2007
(72 FR 48243). That NPRM proposed to
require revising the FAA-approved
maintenance inspection program to
include inspections that will give no
less than the required damage tolerance
rating for each structural significant
item (SSI), doing repetitive inspections
to detect cracks of all SSIs, and
repairing cracked structure.
Comments
We gave the public the opportunity to
participate in developing this AD. We
considered the comments received from
the one commenter.
Request To Allow Alternative
Inspections for Previously Repaired/
Altered Structure
Boeing requests that the NPRM be
revised to include a provision for
alternative inspections when a repair
area prohibits operators from doing the
inspections specified in paragraph (h) of
the NPRM. Boeing requests that the
initial alternative inspection be done
within 12 months after the repair is
discovered during the initial inspection
required by paragraph (h). Boeing points
out that a similar provision was
provided in paragraph (e) of AD 98–11–
04 R1, amendment 39–10984 (64 FR
987, January 7, 1999). Boeing states that
including such a provision will assist
operators.
We agree. We have added a new
paragraph (i) to this AD (and
reidentified subsequent paragraphs) that
provides alternative inspections to those
in paragraph (h) of this AD.
Request To Clarify Certain Sections of
the Preamble of the NPRM
Boeing requests that certain sections
in the preamble of the NPRM be
clarified for the following reasons:
1. Boeing states that Advisory Circular
(AC) No. 91–56, ‘‘Supplemental
Structural Inspection Program for Large
Transport Category Airplanes,’’ dated
May 6, 2001, applies to airplanes
certified under the fail-safe and fatigue
requirements of Civil Air Regulations
(CAR) 4b or part 25 of the Federal
Aviation Regulations (14 CFR part 25),
not damage tolerance structural
requirements as stated in the ‘‘Issuance
of Advisory Circular (AC)’’ section.
2. Boeing notes that the ‘‘Other
Relevant Rulemaking’’ section identifies
the strut as one of the affected SSIs for
Model 737–100, –200, and –200C series
airplanes. Boeing states that those
airplanes do not have an engine strut.
3. Boeing states that Boeing Document
D6–37089, ‘‘Supplemental Structural
Inspection Document for Model 737–
100/200/200C Airplanes,’’ Revision E,
dated May 2007 (referred to in the
NPRM as the appropriate source of
service information for the required
actions), does not describe procedures
for repairing cracked structure, as
specified in the ‘‘Relevant Service
Information’’ section.
We agree with Boeing that the
identified sections could be clarified.
For the first two items we agree with
Boeing’s statements. On the third item,
while the document does not specify
individual repair procedures for each
specific SSI, it does specify that all
repairs must be approved. However, no
change has been made to the final rule
since the identified sections of the
NPRM do not reappear in the final rule.
Explanation of Change to Reported
Incidents
We have revised the AD to specify
that this AD results from a report of
incidents involving fatigue cracking
only.
Explanation of Change to Costs of
Compliance
The requirements for the baseline
structure of Model 737–200C series
airplanes are currently described in 14
CFR 121.1109(c)(1) and 129.109(b)(1),
not in 14 CFR 121.370(a) and 129.16 as
indicated in the third paragraph of the
Cost of Compliance section of the
NPRM. Therefore, we have revised the
Costs of Compliance section of the AD
accordingly.
Conclusion
We reviewed the relevant data,
considered the comments received, and
determined that air safety and the
public interest require adopting the AD
with the changes described previously.
We also determined that these changes
will not increase the economic burden
on any operator or increase the scope of
the AD.
Costs of Compliance
There are about 49 airplanes of the
affected design in the worldwide fleet.
The following table provides the
estimated costs for U.S. operators to
comply with this AD.
ESTIMATED COSTS
Average labor
rate per hour
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Action
Work hours
Revision of maintenance
inspection program.
Inspections .......................
1,000, per operator (3
U.S. operators).
500 per airplane .............
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$80
80
Fmt 4700
Cost
Number of
U.S.-registered
airplanes
Fleet cost
$80,000 per operator ......
9
$240,000.
$40,000, per airplane,
per inspection cycle.
9
$360,000, per inspection
cycle.
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Federal Register / Vol. 73, No. 77 / Monday, April 21, 2008 / Rules and Regulations
The number of work hours, as
indicated above, is presented as if the
accomplishment of the actions in this
AD is to be conducted as ‘‘stand alone’’
actions. However, in actual practice,
these actions for the most part will be
done coincidentally or in combination
with normally scheduled airplane
inspections and other maintenance
program tasks. Therefore, the actual
number of necessary additional work
hours will be minimal in many
instances. Additionally, any costs
associated with special airplane
scheduling will be minimal.
Further, compliance with this AD will
be a means of compliance with the aging
airplane safety final rule (AASFR) for
the baseline structure of Model 737–
200C series airplanes. The AASFR final
rule requires certain operators to
incorporate damage tolerance
inspections into their maintenance
inspection programs. These
requirements are described in 14 CFR
121.1109(c)(1) and 129.109(b)(1).
Accomplishment of the actions required
by this AD will meet the requirements
of these CFR sections for the baseline
structure. The costs for accomplishing
the inspection portion of this AD were
accounted for in the regulatory
evaluation of the AASFR final rule.
products identified in this rulemaking
action.
Authority for This Rulemaking
Adoption of the Amendment
Title 49 of the United States Code
specifies the FAA’s authority to issue
rules on aviation safety. Subtitle I,
section 106, describes the authority of
the FAA Administrator. ‘‘Subtitle VII:
Aviation Programs,’’ describes in more
detail the scope of the Agency’s
authority.
We are issuing this rulemaking under
the authority described in ‘‘Subtitle VII,
Part A, Subpart III, Section 44701:
General requirements.’’ Under that
section, Congress charges the FAA with
promoting safe flight of civil aircraft in
air commerce by prescribing regulations
for practices, methods, and procedures
the Administrator finds necessary for
safety in air commerce. This regulation
is within the scope of that authority
because it addresses an unsafe condition
that is likely to exist or develop on
Regulatory Findings
This AD will not have federalism
implications under Executive Order
13132. This AD will not have a
substantial direct effect on the States, on
the relationship between the national
government and the States, or on the
distribution of power and
responsibilities among the various
levels of government.
For the reasons discussed above, I
certify that this AD:
(1) Is not a ‘‘significant regulatory
action’’ under Executive Order 12866,
(2) Is not a ‘‘significant rule’’ under
DOT Regulatory Policies and Procedures
(44 FR 11034, February 26, 1979), and
(3) Will not have a significant
economic impact, positive or negative,
on a substantial number of small entities
under the criteria of the Regulatory
Flexibility Act.
You can find our regulatory
evaluation and the estimated costs of
compliance in the AD Docket.
21239
Affected ADs
(b) Accomplishing the actions required by
paragraph (g) and the initial inspections
required by paragraph (h) of this AD ends the
requirements of AD 98–11–04 R1,
amendment 39–10984, for Model 737–200C
series airplanes only. Operators of Model
737–100 and –200 series airplanes must
continue to do the actions required by AD
98–11–04 R1.
Applicability
(c) This AD applies to all Boeing Model
737–200C series airplanes, certificated in any
category.
Unsafe Condition
(d) This AD results from a report of
incidents involving fatigue cracking in
transport category airplanes that are
approaching or have exceeded their design
service objective. We are issuing this AD to
maintain the continued structural integrity of
the entire fleet of Model 737–200C series
airplanes.
Compliance
(e) You are responsible for having the
actions required by this AD performed within
the compliance times specified, unless the
actions have already been done.
List of Subjects in 14 CFR Part 39
Service Information
Air transportation, Aircraft, Aviation
safety, Incorporation by reference,
Safety.
(f) The term ‘‘Revision E,’’ as used in this
AD, means Boeing Document D6–37089,
‘‘Supplemental Structural Inspection
Document for Model 737–100/200/200C
Airplanes,’’ Revision E, dated May 2007.
Accordingly, under the authority
delegated to me by the Administrator,
the FAA amends 14 CFR part 39 as
follows:
I
PART 39—AIRWORTHINESS
DIRECTIVES
1. The authority citation for part 39
continues to read as follows:
I
Authority: 49 U.S.C. 106(g), 40113, 44701.
§ 39.13
[Amended]
2. The FAA amends § 39.13 by adding
the following new AD:
I
2008–08–23 Boeing: Amendment 39–15477.
Docket No. FAA–2007–29029;
Directorate Identifier 2007–NM–175–AD.
Effective Date
(a) This airworthiness directive (AD) is
effective May 27, 2008.
Revision of the FAA-Approved Maintenance
Inspection Program
(g) At the applicable time specified in
Table 1 of this AD, incorporate a revision
into the FAA-approved maintenance
inspection program that provides no less
than the required damage tolerance rating
(DTR) for each structural significant item
(SSI) listed in Revision E. (The required DTR
value for each SSI is listed in Revision E.)
The revision to the maintenance inspection
program must include and must be
implemented in accordance with the
procedures in Section 5.0, ‘‘Damage
Tolerance Rating (DTR) System Application,’’
and Section 6.0, ‘‘SSI Discrepancy
Reporting’’ of Revision E. Under the
provisions of the Paperwork Reduction Act of
1980 (44 U.S.C. 3501 et seq.), the Office of
Management and Budget (OMB) has
approved the information collection
requirements contained in this AD and has
assigned OMB Control Number 2120–0056.
TABLE 1.—COMPLIANCE TIME FOR REVISING MAINTENANCE INSPECTION PROGRAM
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For airplanes with SSIs—
Compliance time
(1) Affected by the cargo configuration.
(2) Not affected by the cargo configuration.
Before the accumulation of 46,000 total flight cycles, or within 12 months after the effective date of this
AD, whichever occurs later.
Before the accumulation of 66,000 total flight cycles, or within 12 months after the effective date of this
AD, whichever occurs later.
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Federal Register / Vol. 73, No. 77 / Monday, April 21, 2008 / Rules and Regulations
Initial and Repetitive Inspections
(h) Except as provided by paragraph (i) of
this AD: At the applicable time specified in
Table 2 of this AD, do the applicable initial
inspections to detect cracks of all SSIs, in
accordance with Revision E. Repeat the
applicable inspections thereafter at the
intervals specified in Section 3.0,
‘‘Implementation’’ of Revision E.
TABLE 2.—COMPLIANCE TIME FOR INITIAL INSPECTIONS
For airplanes with SSIs—
Compliance time
(1) Affected by the cargo configuration.
(2) Not affected by the cargo configuration.
Before the accumulation of 46,000 total flight cycles, or within 4,000 flight cycles measured from 12
months after the effective date of this AD, whichever occurs later.
Before the accumulation of 66,000 total flight cycles, or within 4,000 flight cycles measured from 12
months after the effective date of this AD, whichever occurs later.
(i) For any SSI that has been repaired or
altered before the effective date of this AD
such that the repair or design change affects
your ability to accomplish the actions
required by paragraph (h) of this AD: You
must request FAA approval of an alternative
method of compliance (AMOC) in
accordance with section 39.17 of the Federal
Aviation Regulations (14 CFR 39.17), at the
initial compliance time specified in
paragraph (h) of the AD; or do the actions
specified in paragraphs (i)(1) and (i)(2) of this
AD, at the times specified in those
paragraphs, as an approved means of
compliance with the requirements of
paragraph (h) of this AD.
(1) At the initial compliance time specified
in paragraph (h) of the AD, identify each
repair or design change to that SSI.
(2) Within 12 months after the
identification of a repair or design change
required by paragraph (i)(1) of this AD, assess
the damage tolerance characteristics of each
SSI affected by each repair or design change
to determine the effectiveness of the
applicable SSID inspection for that SSI and
if not effective, incorporate a revision into
the FAA-approved maintenance inspection
program to include a damage-tolerance based
alternative inspection program for each
affected SSI. Thereafter, inspect the affected
structure in accordance with the alternative
inspection program. The inspection method
and compliance times (i.e., threshold and
repeat intervals) of the alternative inspection
program must be approved in accordance
with the procedures specified in paragraph
(l) of this AD.
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Repair
(j) If any cracked structure is found during
any inspection required by paragraph (h) or
(i) of this AD, before further flight, repair the
cracked structure using a method approved
in accordance with the procedures specified
in paragraph (l) of this AD.
Inspection Program for Transferred
Airplanes
(k) Before any airplane that is subject to
this AD and that has exceeded the applicable
compliance times specified in paragraph (h)
of this AD can be added to an air carrier’s
operations specifications, a program for the
accomplishment of the inspections required
by this AD must be established in accordance
with paragraph (k)(1) or (k)(2) of this AD, as
applicable.
(1) For airplanes that have been inspected
in accordance with this AD: The inspection
of each SSI must be done by the new operator
in accordance with the previous operator’s
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schedule and inspection method, or the new
operator’s schedule and inspection method,
at whichever time would result in the earlier
accomplishment for that SSI inspection. The
compliance time for accomplishment of this
inspection must be measured from the last
inspection accomplished by the previous
operator. After each inspection has been
done once, each subsequent inspection must
be performed in accordance with the new
operator’s schedule and inspection method.
(2) For airplanes that have not been
inspected in accordance with this AD: The
inspection of each SSI required by this AD
must be done either before adding the
airplane to the air carrier’s operations
specification, or in accordance with a
schedule and an inspection method approved
by the Manager, Seattle Aircraft Certification
Office (ACO), FAA. After each inspection has
been done once, each subsequent inspection
must be done in accordance with the new
operator’s schedule.
Alternative Methods of Compliance
(AMOCs)
(l)(1) The Manager, Seattle ACO has the
authority to approve AMOCs for this AD, if
requested in accordance with the procedures
found in 14 CFR 39.19.
(2) To request a different method of
compliance or a different compliance time
for this AD, follow the procedures in 14 CFR
39.19. Before using any approved AMOC on
any airplane to which the AMOC applies,
notify your appropriate principal inspector
(PI) in the FAA Flight Standards District
Office (FSDO), or lacking a PI, your local
FSDO.
(3) An AMOC that provides an acceptable
level of safety may be used for any repair
required by this AD, if it is approved by an
Authorized Representative for the Boeing
Commercial Airplanes Delegation Option
Authorization Organization who has been
authorized by the Manager, Seattle ACO, to
make those findings. For a repair method to
be approved, the repair approval must
specifically refer to this AD.
Material Incorporated by Reference
(m) You must use Boeing Document D6–
37089, ‘‘Supplemental Structural Inspection
Document for Model 737–100/200/200C
Airplanes,’’ Revision E, dated May 2007, to
do the actions required by this AD, unless the
AD specifies otherwise.
(1) The document contains the following
errors:
(i) Pages 2.0.3 and 2.0.4, Revision D, of
Section 2.0 and pages F–14.5, Revision D,
and F–14.6, Revision Blank, of Section 8.2
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exist; but are not specified in the List of
Effective Pages.
(ii) Pages 7.0.43 through 7.0.46 inclusive of
Section 7.0 and pages W.34.1 and W.34.2 of
Section 11.1, as specified in the List of
Effective Pages, do not exist.
(iii) The List of Effective Pages specifies
incorrect revision levels for certain pages; the
revision levels specified on each page are
correct.
(iv) None of the pages are dated. The issue
date for each revision is specified in the
Revision Highlights section.
(2) The Director of the Federal Register
approved the incorporation by reference of
this service information under 5 U.S.C.
552(a) and 1 CFR part 51.
(3) For service information identified in
this AD, contact Boeing Commercial
Airplanes, P.O. Box 3707, Seattle,
Washington 98124–2207.
(4) You may review copies of the service
information incorporated by reference at the
FAA, Transport Airplane Directorate, 1601
Lind Avenue, SW., Renton, Washington; or at
the National Archives and Records
Administration (NARA). For information on
the availability of this material at NARA, call
202–741–6030, or go to: https://
www.archives.gov/federal_register/
code_of_federal_regulations/
ibr_locations.html.
Issued in Renton, Washington, on April 8,
2008.
Ali Bahrami,
Manager, Transport Airplane Directorate,
Aircraft Certification Service.
[FR Doc. E8–8320 Filed 4–18–08; 8:45 am]
BILLING CODE 4910–13–P
DEPARTMENT OF TRANSPORTATION
Federal Aviation Administration
14 CFR Part 39
[Docket No. FAA–2006–26726; Directorate
Identifier 2006–NM–205–AD; Amendment
39–15479; AD 2008–08–25]
RIN 2120–AA64
Airworthiness Directives; Boeing
Model 747–400F and –400 Series
Airplanes
Federal Aviation
Administration (FAA), DOT.
ACTION: Final rule.
AGENCY:
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Agencies
[Federal Register Volume 73, Number 77 (Monday, April 21, 2008)]
[Rules and Regulations]
[Pages 21237-21240]
From the Federal Register Online via the Government Printing Office [www.gpo.gov]
[FR Doc No: E8-8320]
-----------------------------------------------------------------------
DEPARTMENT OF TRANSPORTATION
Federal Aviation Administration
14 CFR Part 39
[Docket No. FAA-2007-29029; Directorate Identifier 2007-NM-175-AD;
Amendment 39-15477; AD 2008-08-23]
RIN 2120-AA64
Airworthiness Directives; Boeing Model 737-200C Series Airplanes
AGENCY: Federal Aviation Administration (FAA), DOT.
ACTION: Final rule.
-----------------------------------------------------------------------
SUMMARY: We are adopting a new airworthiness directive (AD) for all
Boeing Model 737-200C series airplanes. This AD requires revising the
FAA-approved maintenance inspection program to include inspections that
will give no less than the required damage tolerance rating for each
structural significant item (SSI), doing repetitive inspections to
detect cracks of all SSIs, and repairing cracked structure. This AD
results from a report of incidents involving fatigue cracking in
transport category airplanes that are approaching or have exceeded
their design service objective. We are issuing this AD to maintain the
continued structural integrity of the entire fleet of Model 737-200C
series airplanes.
DATES: This AD is effective May 27, 2008.
The Director of the Federal Register approved the incorporation by
reference
[[Page 21238]]
of a certain publication listed in this AD as of May 27, 2008.
ADDRESSES: For service information identified in this AD, contact
Boeing Commercial Airplanes, P.O. Box 3707, Seattle, Washington 98124-
2207.
Examining the AD Docket
You may examine the AD docket on the Internet at https://
www.regulations.gov; or in person at the Docket Management Facility
between 9 a.m. and 5 p.m., Monday through Friday, except Federal
holidays. The AD docket contains this AD, the regulatory evaluation,
any comments received, and other information. The address for the
Docket Office (telephone 800-647-5527) is the Document Management
Facility, U.S. Department of Transportation, Docket Operations, M-30,
West Building Ground Floor, Room W12-140, 1200 New Jersey Avenue, SE.,
Washington, DC 20590.
FOR FURTHER INFORMATION CONTACT: Nancy Marsh, Aerospace Engineer,
Airframe Branch, ANM-120S, FAA, Seattle Aircraft Certification Office,
1601 Lind Avenue, SW., Renton, Washington 98057-3356; telephone (425)
917-6440; fax (425) 917-6590.
SUPPLEMENTARY INFORMATION:
Discussion
We issued a notice of proposed rulemaking (NPRM) to amend 14 CFR
part 39 to include an airworthiness directive (AD) that would apply to
all Boeing Model 737-200C series airplanes. That NPRM was published in
the Federal Register on August 23, 2007 (72 FR 48243). That NPRM
proposed to require revising the FAA-approved maintenance inspection
program to include inspections that will give no less than the required
damage tolerance rating for each structural significant item (SSI),
doing repetitive inspections to detect cracks of all SSIs, and
repairing cracked structure.
Comments
We gave the public the opportunity to participate in developing
this AD. We considered the comments received from the one commenter.
Request To Allow Alternative Inspections for Previously Repaired/
Altered Structure
Boeing requests that the NPRM be revised to include a provision for
alternative inspections when a repair area prohibits operators from
doing the inspections specified in paragraph (h) of the NPRM. Boeing
requests that the initial alternative inspection be done within 12
months after the repair is discovered during the initial inspection
required by paragraph (h). Boeing points out that a similar provision
was provided in paragraph (e) of AD 98-11-04 R1, amendment 39-10984 (64
FR 987, January 7, 1999). Boeing states that including such a provision
will assist operators.
We agree. We have added a new paragraph (i) to this AD (and
reidentified subsequent paragraphs) that provides alternative
inspections to those in paragraph (h) of this AD.
Request To Clarify Certain Sections of the Preamble of the NPRM
Boeing requests that certain sections in the preamble of the NPRM
be clarified for the following reasons:
1. Boeing states that Advisory Circular (AC) No. 91-56,
``Supplemental Structural Inspection Program for Large Transport
Category Airplanes,'' dated May 6, 2001, applies to airplanes certified
under the fail-safe and fatigue requirements of Civil Air Regulations
(CAR) 4b or part 25 of the Federal Aviation Regulations (14 CFR part
25), not damage tolerance structural requirements as stated in the
``Issuance of Advisory Circular (AC)'' section.
2. Boeing notes that the ``Other Relevant Rulemaking'' section
identifies the strut as one of the affected SSIs for Model 737-100, -
200, and -200C series airplanes. Boeing states that those airplanes do
not have an engine strut.
3. Boeing states that Boeing Document D6-37089, ``Supplemental
Structural Inspection Document for Model 737-100/200/200C Airplanes,''
Revision E, dated May 2007 (referred to in the NPRM as the appropriate
source of service information for the required actions), does not
describe procedures for repairing cracked structure, as specified in
the ``Relevant Service Information'' section.
We agree with Boeing that the identified sections could be
clarified. For the first two items we agree with Boeing's statements.
On the third item, while the document does not specify individual
repair procedures for each specific SSI, it does specify that all
repairs must be approved. However, no change has been made to the final
rule since the identified sections of the NPRM do not reappear in the
final rule.
Explanation of Change to Reported Incidents
We have revised the AD to specify that this AD results from a
report of incidents involving fatigue cracking only.
Explanation of Change to Costs of Compliance
The requirements for the baseline structure of Model 737-200C
series airplanes are currently described in 14 CFR 121.1109(c)(1) and
129.109(b)(1), not in 14 CFR 121.370(a) and 129.16 as indicated in the
third paragraph of the Cost of Compliance section of the NPRM.
Therefore, we have revised the Costs of Compliance section of the AD
accordingly.
Conclusion
We reviewed the relevant data, considered the comments received,
and determined that air safety and the public interest require adopting
the AD with the changes described previously. We also determined that
these changes will not increase the economic burden on any operator or
increase the scope of the AD.
Costs of Compliance
There are about 49 airplanes of the affected design in the
worldwide fleet. The following table provides the estimated costs for
U.S. operators to comply with this AD.
Estimated Costs
----------------------------------------------------------------------------------------------------------------
Number of U.S.-
Action Work hours Average labor Cost registered Fleet cost
rate per hour airplanes
----------------------------------------------------------------------------------------------------------------
Revision of maintenance 1,000, per $80 $80,000 per 9 $240,000.
inspection program. operator (3 operator.
U.S.
operators).
Inspections.................. 500 per 80 $40,000, per 9 $360,000, per
airplane. airplane, per inspection
inspection cycle.
cycle.
----------------------------------------------------------------------------------------------------------------
[[Page 21239]]
The number of work hours, as indicated above, is presented as if
the accomplishment of the actions in this AD is to be conducted as
``stand alone'' actions. However, in actual practice, these actions for
the most part will be done coincidentally or in combination with
normally scheduled airplane inspections and other maintenance program
tasks. Therefore, the actual number of necessary additional work hours
will be minimal in many instances. Additionally, any costs associated
with special airplane scheduling will be minimal.
Further, compliance with this AD will be a means of compliance with
the aging airplane safety final rule (AASFR) for the baseline structure
of Model 737-200C series airplanes. The AASFR final rule requires
certain operators to incorporate damage tolerance inspections into
their maintenance inspection programs. These requirements are described
in 14 CFR 121.1109(c)(1) and 129.109(b)(1). Accomplishment of the
actions required by this AD will meet the requirements of these CFR
sections for the baseline structure. The costs for accomplishing the
inspection portion of this AD were accounted for in the regulatory
evaluation of the AASFR final rule.
Authority for This Rulemaking
Title 49 of the United States Code specifies the FAA's authority to
issue rules on aviation safety. Subtitle I, section 106, describes the
authority of the FAA Administrator. ``Subtitle VII: Aviation
Programs,'' describes in more detail the scope of the Agency's
authority.
We are issuing this rulemaking under the authority described in
``Subtitle VII, Part A, Subpart III, Section 44701: General
requirements.'' Under that section, Congress charges the FAA with
promoting safe flight of civil aircraft in air commerce by prescribing
regulations for practices, methods, and procedures the Administrator
finds necessary for safety in air commerce. This regulation is within
the scope of that authority because it addresses an unsafe condition
that is likely to exist or develop on products identified in this
rulemaking action.
Regulatory Findings
This AD will not have federalism implications under Executive Order
13132. This AD will not have a substantial direct effect on the States,
on the relationship between the national government and the States, or
on the distribution of power and responsibilities among the various
levels of government.
For the reasons discussed above, I certify that this AD:
(1) Is not a ``significant regulatory action'' under Executive
Order 12866,
(2) Is not a ``significant rule'' under DOT Regulatory Policies and
Procedures (44 FR 11034, February 26, 1979), and
(3) Will not have a significant economic impact, positive or
negative, on a substantial number of small entities under the criteria
of the Regulatory Flexibility Act.
You can find our regulatory evaluation and the estimated costs of
compliance in the AD Docket.
List of Subjects in 14 CFR Part 39
Air transportation, Aircraft, Aviation safety, Incorporation by
reference, Safety.
Adoption of the Amendment
0
Accordingly, under the authority delegated to me by the Administrator,
the FAA amends 14 CFR part 39 as follows:
PART 39--AIRWORTHINESS DIRECTIVES
0
1. The authority citation for part 39 continues to read as follows:
Authority: 49 U.S.C. 106(g), 40113, 44701.
Sec. 39.13 [Amended]
0
2. The FAA amends Sec. 39.13 by adding the following new AD:
2008-08-23 Boeing: Amendment 39-15477. Docket No. FAA-2007-29029;
Directorate Identifier 2007-NM-175-AD.
Effective Date
(a) This airworthiness directive (AD) is effective May 27, 2008.
Affected ADs
(b) Accomplishing the actions required by paragraph (g) and the
initial inspections required by paragraph (h) of this AD ends the
requirements of AD 98-11-04 R1, amendment 39-10984, for Model 737-
200C series airplanes only. Operators of Model 737-100 and -200
series airplanes must continue to do the actions required by AD 98-
11-04 R1.
Applicability
(c) This AD applies to all Boeing Model 737-200C series
airplanes, certificated in any category.
Unsafe Condition
(d) This AD results from a report of incidents involving fatigue
cracking in transport category airplanes that are approaching or
have exceeded their design service objective. We are issuing this AD
to maintain the continued structural integrity of the entire fleet
of Model 737-200C series airplanes.
Compliance
(e) You are responsible for having the actions required by this
AD performed within the compliance times specified, unless the
actions have already been done.
Service Information
(f) The term ``Revision E,'' as used in this AD, means Boeing
Document D6-37089, ``Supplemental Structural Inspection Document for
Model 737-100/200/200C Airplanes,'' Revision E, dated May 2007.
Revision of the FAA-Approved Maintenance Inspection Program
(g) At the applicable time specified in Table 1 of this AD,
incorporate a revision into the FAA-approved maintenance inspection
program that provides no less than the required damage tolerance
rating (DTR) for each structural significant item (SSI) listed in
Revision E. (The required DTR value for each SSI is listed in
Revision E.) The revision to the maintenance inspection program must
include and must be implemented in accordance with the procedures in
Section 5.0, ``Damage Tolerance Rating (DTR) System Application,''
and Section 6.0, ``SSI Discrepancy Reporting'' of Revision E. Under
the provisions of the Paperwork Reduction Act of 1980 (44 U.S.C.
3501 et seq.), the Office of Management and Budget (OMB) has
approved the information collection requirements contained in this
AD and has assigned OMB Control Number 2120-0056.
Table 1.--Compliance Time for Revising Maintenance Inspection Program
------------------------------------------------------------------------
For airplanes with SSIs-- Compliance time
------------------------------------------------------------------------
(1) Affected by the cargo Before the accumulation of 46,000
configuration. total flight cycles, or within 12
months after the effective date of
this AD, whichever occurs later.
(2) Not affected by the cargo Before the accumulation of 66,000
configuration. total flight cycles, or within 12
months after the effective date of
this AD, whichever occurs later.
------------------------------------------------------------------------
[[Page 21240]]
Initial and Repetitive Inspections
(h) Except as provided by paragraph (i) of this AD: At the
applicable time specified in Table 2 of this AD, do the applicable
initial inspections to detect cracks of all SSIs, in accordance with
Revision E. Repeat the applicable inspections thereafter at the
intervals specified in Section 3.0, ``Implementation'' of Revision
E.
Table 2.--Compliance Time for Initial Inspections
------------------------------------------------------------------------
For airplanes with SSIs-- Compliance time
------------------------------------------------------------------------
(1) Affected by the cargo Before the accumulation of 46,000
configuration. total flight cycles, or within
4,000 flight cycles measured from
12 months after the effective date
of this AD, whichever occurs later.
(2) Not affected by the cargo Before the accumulation of 66,000
configuration. total flight cycles, or within
4,000 flight cycles measured from
12 months after the effective date
of this AD, whichever occurs later.
------------------------------------------------------------------------
(i) For any SSI that has been repaired or altered before the
effective date of this AD such that the repair or design change
affects your ability to accomplish the actions required by paragraph
(h) of this AD: You must request FAA approval of an alternative
method of compliance (AMOC) in accordance with section 39.17 of the
Federal Aviation Regulations (14 CFR 39.17), at the initial
compliance time specified in paragraph (h) of the AD; or do the
actions specified in paragraphs (i)(1) and (i)(2) of this AD, at the
times specified in those paragraphs, as an approved means of
compliance with the requirements of paragraph (h) of this AD.
(1) At the initial compliance time specified in paragraph (h) of
the AD, identify each repair or design change to that SSI.
(2) Within 12 months after the identification of a repair or
design change required by paragraph (i)(1) of this AD, assess the
damage tolerance characteristics of each SSI affected by each repair
or design change to determine the effectiveness of the applicable
SSID inspection for that SSI and if not effective, incorporate a
revision into the FAA-approved maintenance inspection program to
include a damage-tolerance based alternative inspection program for
each affected SSI. Thereafter, inspect the affected structure in
accordance with the alternative inspection program. The inspection
method and compliance times (i.e., threshold and repeat intervals)
of the alternative inspection program must be approved in accordance
with the procedures specified in paragraph (l) of this AD.
Repair
(j) If any cracked structure is found during any inspection
required by paragraph (h) or (i) of this AD, before further flight,
repair the cracked structure using a method approved in accordance
with the procedures specified in paragraph (l) of this AD.
Inspection Program for Transferred Airplanes
(k) Before any airplane that is subject to this AD and that has
exceeded the applicable compliance times specified in paragraph (h)
of this AD can be added to an air carrier's operations
specifications, a program for the accomplishment of the inspections
required by this AD must be established in accordance with paragraph
(k)(1) or (k)(2) of this AD, as applicable.
(1) For airplanes that have been inspected in accordance with
this AD: The inspection of each SSI must be done by the new operator
in accordance with the previous operator's schedule and inspection
method, or the new operator's schedule and inspection method, at
whichever time would result in the earlier accomplishment for that
SSI inspection. The compliance time for accomplishment of this
inspection must be measured from the last inspection accomplished by
the previous operator. After each inspection has been done once,
each subsequent inspection must be performed in accordance with the
new operator's schedule and inspection method.
(2) For airplanes that have not been inspected in accordance
with this AD: The inspection of each SSI required by this AD must be
done either before adding the airplane to the air carrier's
operations specification, or in accordance with a schedule and an
inspection method approved by the Manager, Seattle Aircraft
Certification Office (ACO), FAA. After each inspection has been done
once, each subsequent inspection must be done in accordance with the
new operator's schedule.
Alternative Methods of Compliance (AMOCs)
(l)(1) The Manager, Seattle ACO has the authority to approve
AMOCs for this AD, if requested in accordance with the procedures
found in 14 CFR 39.19.
(2) To request a different method of compliance or a different
compliance time for this AD, follow the procedures in 14 CFR 39.19.
Before using any approved AMOC on any airplane to which the AMOC
applies, notify your appropriate principal inspector (PI) in the FAA
Flight Standards District Office (FSDO), or lacking a PI, your local
FSDO.
(3) An AMOC that provides an acceptable level of safety may be
used for any repair required by this AD, if it is approved by an
Authorized Representative for the Boeing Commercial Airplanes
Delegation Option Authorization Organization who has been authorized
by the Manager, Seattle ACO, to make those findings. For a repair
method to be approved, the repair approval must specifically refer
to this AD.
Material Incorporated by Reference
(m) You must use Boeing Document D6-37089, ``Supplemental
Structural Inspection Document for Model 737-100/200/200C
Airplanes,'' Revision E, dated May 2007, to do the actions required
by this AD, unless the AD specifies otherwise.
(1) The document contains the following errors:
(i) Pages 2.0.3 and 2.0.4, Revision D, of Section 2.0 and pages
F-14.5, Revision D, and F-14.6, Revision Blank, of Section 8.2
exist; but are not specified in the List of Effective Pages.
(ii) Pages 7.0.43 through 7.0.46 inclusive of Section 7.0 and
pages W.34.1 and W.34.2 of Section 11.1, as specified in the List of
Effective Pages, do not exist.
(iii) The List of Effective Pages specifies incorrect revision
levels for certain pages; the revision levels specified on each page
are correct.
(iv) None of the pages are dated. The issue date for each
revision is specified in the Revision Highlights section.
(2) The Director of the Federal Register approved the
incorporation by reference of this service information under 5
U.S.C. 552(a) and 1 CFR part 51.
(3) For service information identified in this AD, contact
Boeing Commercial Airplanes, P.O. Box 3707, Seattle, Washington
98124-2207.
(4) You may review copies of the service information
incorporated by reference at the FAA, Transport Airplane
Directorate, 1601 Lind Avenue, SW., Renton, Washington; or at the
National Archives and Records Administration (NARA). For information
on the availability of this material at NARA, call 202-741-6030, or
go to: https://www.archives.gov/federal_register/code_of_federal_
regulations/ibr_locations.html.
Issued in Renton, Washington, on April 8, 2008.
Ali Bahrami,
Manager, Transport Airplane Directorate, Aircraft Certification
Service.
[FR Doc. E8-8320 Filed 4-18-08; 8:45 am]
BILLING CODE 4910-13-P