Regulation of Oil-Bearing Hazardous Secondary Materials From the Petroleum Refining Industry Processed in a Gasification System To Produce Synthesis Gas, 57-72 [E7-25240]
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Federal Register / Vol. 73, No. 1 / Wednesday, January 2, 2008 / Rules and Regulations
12(d) of the National Technology
Transfer and Advancement Act of 1995
(NTTAA), Public Law 104–113, section
12(d) (15 U.S.C. 272 note).
VII. Congressional Review Act
The Congressional Review Act, 5
U.S.C. 801 et seq., generally provides
that before a rule may take effect, the
agency promulgating the rule must
submit a rule report to each House of
the Congress and to the Comptroller
General of the United States. EPA will
submit a report containing this rule and
other required information to the U.S.
Senate, the U.S. House of
Representatives, and the Comptroller
General of the United States prior to
publication of this final rule in the
Federal Register. This final rule is not
a ‘‘major rule’’ as defined by 5 U.S.C.
804(2).
List of Subjects in 40 CFR Part 180
Environmental protection,
Administrative practice and procedure,
Agricultural commodities, Pesticides
and pests, Reporting and recordkeeping
requirements.
Dated: December 20, 2007.
Lois Rossi,
Director, Registration Division, Office of
Pesticide Programs.
PART 180—[AMENDED]
1. The authority citation for part 180
continues to read as follows:
I
Authority: 21 U.S.C. 321(q), 346a and 371.
2. In § 180.555, the table to paragraph
(a) is amended by revising the entries
for ‘‘Citrus, dried pulp’’ ‘‘Citrus, oil’’
and ‘‘Fruit, citrus, group 10,’’ and by
alphabetically adding new commodities
to read as follows:
I
Trifloxystrobin.
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[FR Doc. E7–25396 Filed 12–31–07; 8:45 am]
BILLING CODE 6560–50–S
ENVIRONMENTAL PROTECTION
AGENCY
40 CFR Parts 260 and 261
[EPA–HQ–RCRA–2002–0002: FRL–8511–5]
RIN 2050–AE78
Regulation of Oil-Bearing Hazardous
Secondary Materials From the
Petroleum Refining Industry
Processed in a Gasification System To
Produce Synthesis Gas
Environmental Protection
Agency.
ACTION: Final rule.
Therefore, 40 CFR chapter I is
amended as follows:
Commodity
Parts per million
AGENCY:
I
§ 180.555
Commodity
SUMMARY: The Environmental Protection
Agency (EPA) is revising its hazardous
waste management regulations under
the Resource Conservation and
Recovery Act (RCRA) to further promote
the environmentally sound recycling of
oil-bearing hazardous secondary
materials generated by the petroleum
refining industry. Specifically, EPA is
amending an existing exclusion from
the definition of solid waste for oilbearing hazardous secondary materials
when they are processed in a
gasification system at a petroleum
refinery for the production of synthesis
gas. We are finalizing this exclusion so
that the gasification of these materials
will have the same regulatory status
(they are all excluded from the
definition of solid waste under RCRA)
as oil-bearing hazardous secondary
materials that are reinserted into the
petroleum refining process. This action
serves what we believe is a national
interest by capturing as much energy
from a barrel of oil as possible to
maximize production efficiencies at
petroleum refineries in an energy
constrained world.
DATES: This final rule is effective on
February 1, 2008.
ADDRESSES: EPA has established a
docket for this action under Docket ID
No. EPA–HQ–RCRA–2002–0002. All
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57
documents in the docket are listed on
the https://www.regulations.gov web site.
Although listed in the index, some
information is not publicly available,
because, for example, it may be
Confidential Business Information (CBI)
or other information, the disclosure of
which is restricted by statute. Certain
material, such as copyrighted material,
is not placed on the Internet and will be
publicly available only in hard copy
form. Publicly available docket
materials are available either
electronically through https://
www.regulations.gov or in hard copy at
the RCRA Docket, EPA/DC, EPA West,
Room 3334, 1301 Constitution Avenue,
NW., Washington, DC. This Docket
Facility is open from 8:30 a.m. to 4:30
p.m., Monday through Friday, excluding
legal holidays. The telephone number
for the Public Reading Room is (202)
566–1744, and the telephone number for
the RCRA docket is (202) 566–0270.
FOR FURTHER INFORMATION CONTACT:
Elaine Eby, Waste Minimization Branch,
Hazardous Waste Minimization and
Management Division, Office of Solid
Waste (5302P), Environmental
Protection Agency, 1200 Pennsylvania
Ave., NW., Washington, DC 20460;
telephone number: (703) 308–8449, fax
number: (703) 308–8433, e-mail
address: eby.elaine@epa.gov.
SUPPLEMENTARY INFORMATION:
A. Does This Action Apply to Me?
This rule may apply to entities
regulated under RCRA, in the petroleum
refining industry, identified as Standard
Industrial Classification (SIC) 2911. To
determine whether your facility,
company, or business is affected by this
action, you should carefully examine 40
CFR Parts 260 through 271. If you have
questions regarding the applicability of
this action to a particular entity, consult
the person listed in the preceding ‘‘FOR
FURTHER INFORMATION CONTACT’’ section.
B. Table of Contents
I. Statutory Authority.
II. Summary of This Action.
III. Background.
IV. Development of This Final Rule.
A. How Many Gasification Systems Are
Currently Operating at Petroleum
Refineries?
B. What Conclusions Have We Drawn
About Gasification Systems Operating at
Petroleum Refineries?
V. This Final Rule.
A. Does the Conditional Exclusion Include
a Definition for a Gasification System
Used at a Petroleum Refinery?
B. Does the Conditional Exclusion Include
a Synthesis Gas Specification?
C. Does the Conditional Exclusion Prohibit
Oil-Bearing Hazardous Secondary
Material From Being Placed on the Land
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Prior to Insertion in the Gasification
System?
D. Does the Conditional Exclusion Prohibit
Oil-Bearing Hazardous Secondary
Materials From Being Speculatively
Accumulated Prior to Insertion in the
Gasification System?
E. Does the Conditional Exclusion Regulate
Certain Metals in Residuals Generated
from the Gasification Process?
F. Does the Conditional Exclusion Require
Additional Recordkeeping and Reporting
Requirements?
VI. What Will the Effect of the Final Rule Be
on Recycling and Energy Recovery?
VII. How Will These Regulatory Changes Be
Administered and Enforced in the
States?
VIII. What Are the Costs and Benefits of the
Final Rule?
IX. Statutory and Executive Order Reviews.
A. Executive Order 12866: Regulatory
Planning and Review.
B. Paperwork Reduction Act.
C. Regulatory Flexibility Act.
D. Unfunded Mandates Reform Act.
E. Executive Order 13132: Federalism.
F. Executive Order 13175: Consultation
and Coordination With Indian Tribal
Governments.
G. Executive Order 13045: Protection of
Children From Environmental Health
Risks and Safety Risks.
H. Executive Order 13211: Actions That
Significantly Affect Energy Supply,
Distribution, or Use.
I. National Technology Transfer and
Advancement Act of 1995.
J. Executive Order 12898: Federal Actions
To Address Environmental Justice in
Minority Populations and Low-Income
Populations.
K. Congressional Review Act.
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I. Statutory Authority
The U.S. Environmental Protection
Agency (EPA or the Agency) regulates
the generation and management of
hazardous waste under 40 CFR Parts
260 through 273 using the authority of
the Resource Conservation and
Recovery Act of 1976 (RCRA), as
amended, 42 U.S.C. 6901 et seq.
II. Summary of This Action
EPA is amending an existing
exclusion from the definition of solid
waste that applies to oil-bearing
hazardous secondary materials
generated at a petroleum refinery when
these materials are recycled by inserting
them back into the petroleum refining
process. This exclusion is found at 40
CFR 261.4(a)(12)(i) and applies to oilbearing hazardous secondary materials
that are hazardous because they are
listed in 40 CFR Part 261, Subpart D
(e.g., K048–K052, K169–K170, and
F037–F038), or because they exhibit a
hazardous characteristic under Part 261,
Subpart C.
With today’s final rule, the exclusion
will be revised to add ‘‘gasification’’ to
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the list of already recognized petroleum
refinery processes (e.g., distillation,
catalytic cracking, fractionation, and
thermal cracking units) into which oilbearing hazardous secondary materials
can be legitimately recycled. The
Agency is also promulgating a definition
for the term ‘‘gasification,’’ at 40 CFR
260.10, which applies only to this
specific exclusion. The exclusion is
conditioned on there being no land
placement and no speculative
accumulation of the oil-bearing
hazardous secondary material prior to
re-insertion into the petroleum refining
process. The exclusion allows these
materials to be inserted into the same
petroleum refinery where they are
generated, or sent directly to another
petroleum refinery, and still be
excluded under this provision.
Provided the conditions of the
exclusion are met, oil-bearing hazardous
secondary materials will be excluded
from the definition of solid waste at the
point of generation. Similarly, the fuels
and by-products manufactured from
these excluded materials will also be
excluded.1 Residuals from the
gasification process, like residuals
generated from other recognized
petroleum refining processes (e.g., fines
from coking operations) will be
classified as newly generated waste and
would only be considered hazardous if
they exhibit one or more of the
hazardous waste characteristics.
However, as discussed in the preamble
for the Federal Register notice
promulgating this exclusion at 63 FR
42128 (August 6, 1998), the exclusion
extends only to materials actually
reinserted into the petroleum refinery
process, and any residuals generated
from the processing of oil-bearing
hazardous secondary materials prior to
insertion into the petroleum refining
process are designated as F037 waste.
Subsequent to the promulgation of the
exclusion in August 1998 (63 FR 42110),
we proposed regulatory language that
would create a new, separate exclusion
to address the gasification of oil-bearing
hazardous secondary materials. (See 67
FR 13684, March 25, 2002.) However, in
the course of finalizing this rule, we
have concluded that a new exclusion is
unnecessary. Instead, we are following
the original proposal suggested in the
July 15, 1998 Notice of Data Availability
(NODA) (See 63 FR 38139) to add to 40
CFR 261.4(a)(12)(i) gasification, as one
of the recognized petroleum refining
1 The existing exclusion found at 40 CFR
261.4(a)(12)(i) also requires that the oil-bearing
hazardous secondary material inserted into the
petroleum refinery process does not result in the
coke product exhibiting one or more of the
hazardous waste characteristics.
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processes to which oil-bearing
hazardous secondary materials can be
inserted and not be considered a solid
waste under the Subtitle C hazardous
waste regulations. The definition of
gasification, however, is generally based
on the March 2002 proposal, and
comments and information developed
as a result of both the NODA and that
proposal.
Today’s final rule is based on
information presented in the July 1998
NODA, the final rule for oil-bearing
hazardous secondary materials for
petroleum refining operations published
in August 1998, and the March 25, 2002
proposed rule. The rulemaking record
for this rule incorporates the rulemaking
records for all of these notices.
III. Background
The exclusion at 40 CFR
261.4(a)(12)(i) provides operators of
petroleum refineries with the ability to
recycle materials generated by the
refining of crude oil to manufacture
additional fuels. In that rule, we
specifically address certain reinsertion
scenarios that involved common
practices within the industry (e.g.,
coking and quench coking operations).
Prior to finalizing these provisions,
however, we issued a Notice of Data
Availability (NODA) specifically
requesting comment on extending the
exclusion to gasification—a process that
also provides operators of petroleum
refineries the ability to extract
additional hydrocarbons from these
materials by converting them into a
synthesis gas. (See 63 FR 38139, July 15,
1998.)
We stated in the NODA that
gasification of oil-bearing hazardous
secondary materials from the petroleum
refining industry may be an activity
warranting an exclusion from the
definition of solid waste, because
gasification also provides a means of
recovering hydrocarbons from these
materials and could be viewed as an
additional process in crude oil refining.
We also noted that a gasification system
might compete with other petroleum
refining operations (i.e., coking) for
these same materials, which suggested
to us that gasification is an alternative
fuel production process—just one that
was not being used extensively in the
petroleum refining industry.
The Agency did not add gasification
in the 1998 rule, choosing to explicitly
include only those petroleum refining
processes discussed in the original
proposal. In 2002 however, the Agency
proposed a different, more ambitious
exclusion for hazardous waste
processed in a gasification system for
the production of synthesis gas. In that
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proposal, we solicited comment on two
conditional exclusions. The first was for
oil-bearing hazardous secondary
materials recycled in a gasification
system operating at a petroleum refinery
or at a different facility operating
outside the petroleum refining industry.
This proposal was different from what
was proposed in the 1998 NODA, where
gasification operations were specifically
identified as part of the petroleum
refining operation. A second, much
broader exclusion, addressed all
hazardous secondary material when
processed in a gasification system for
the production of synthesis gas. This
broader exclusion is not being
addressed as part of this rulemaking and
is still under consideration by the
Agency.2
Because the proposed exclusion was
addressing recycling scenarios for oilbearing hazardous secondary materials
outside petroleum refining operations,
we proposed an expanded set of
conditions. The conditions proposed
included the conditions already
included in 40 CFR 261.4(a)(12)(i) (e.g.,
no speculative accumulation and no
land placement of the material prior to
reuse), as well as conditions, that we
believed, would ensure the legitimacy of
the process as a production operation,
rather than a waste treatment process.
The first condition specified was a
definition of the types of gasification
systems capable of processing these oilbearing hazardous secondary materials
into synthesis gas. At the time, we were
aware of a number of devices operating
in the United States (U.S.) that could
claim to be a type of gasification system,
but did not gasify materials in the same
manner, or to the same extent, as the
gasification systems we considered for
the proposal. We were concerned that
these devices may be more similar to
waste treatment processes than to
production operations.
Additionally, we proposed that the
synthesis gas product from the
gasification system meet the fuel
specification promulgated for hazardous
waste derived synthesis gas in the
‘‘Synthesis Gas Rule.’’ 3 The synthesis
2 However, it is likely that if we chose to move
forward with the broader exclusion, the Agency
would issue a supplemental proposal before it
makes any final decision.
3 For purposes of this preamble discussion, we
are using the term, ‘‘Synthesis Gas Rule’’ to refer to
the regulation found at 40 CFR 261.38(b). This
regulation was developed as part of the RCRA
Comparable Fuels Exclusion that provides a
conditional exclusion from RCRA Subtitle C for
fuels which are produced from a hazardous waste,
but which are comparable to some currently used
fossil fuels. The entire preamble and rule can be
found in 63 FR 33782, June 19, 1998. Hazardous
Waste Combustors; Revised Standard; Final Rule—
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gas specification (or syngas spec)
establishes specific physical parameters
and concentration levels for
contaminants and serves as a regulatory
benchmark for classifying synthesis gas
produced from hazardous waste as a
fuel that can be readily marketed, rather
than as a hazardous waste fuel (see 40
CFR 261.38(b)).4
Finally, we proposed that any coproduct or residue generated by the
gasification system be subject to the
Universal Treatment Standards (UTS)
(found at 40 CFR 268.48) for six RCRA
metals (i.e., antimony, arsenic,
chromium, lead, nickel, and vanadium),
if such co-product or residue was placed
on the land. This condition was
proposed to ensure legitimacy by
applying the same land disposal
provisions to any co-product and
residual that would have existed had
the oil-bearing hazardous secondary
materials not been excluded from the
definition of solid waste. We reasoned
that this would eliminate any incentive
to claim to be performing ‘‘gasification’’
for the real purpose of avoiding
treatment of metals in residues that
ultimately are placed on the land.
In response to the proposal, a number
of commenters generally supported the
idea of promoting the reuse of oilbearing hazardous secondary materials
from petroleum refineries to produce
additional fuels, although they also
expressed concern with one or more of
the proposed conditions. A number of
other commenters, however, disagreed
with our approach. Specifically, these
commenters believed that full RCRA
Subtitle C regulation for both the oilbearing hazardous secondary materials
and the gasification process was
mandated by RCRA. These commenters
stated that RCRA Subtitle C oversight is
necessary because gasification is merely
a poor combustion process, promoting
the generation and release of toxic
products of incomplete combustion
(PIC), including dioxin-containing
compounds. Conversely, other
commenters questioned, as they had for
the coking and quench coking
operations in the original exclusion,
whether we had any regulatory
authority at all in this situation. (See
discussion at 63 FR 42121–42129,
August 6, 1998.) These commenters
Part I: RCRA Comparable Fuel Exclusion; Permit
Modification for Hazardous Waste Combustion
Units; Notification of Intent to Comply; Waste
Minimization and Pollution Prevention Criteria for
Compliance Extensions.
4 We also solicited comment on a number of
approaches to revise the synthesis gas specifications
found at 40 CFR 261.38(b). (See 67 FR at 13694,
March 25, 2002.) In particular we were interested
in revised standards for the highly volatile metals
and some organic constituents.
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59
suggested that the gasification of oilbearing hazardous secondary materials
generated elsewhere in the refining
process is merely the final step in
extracting fuels from the crude oil feed
to the refinery and is, therefore, part of
an ongoing production process. We also
received comments on the specific
conditions we proposed as part of the
exclusion.
With regard to the specific technical
issues for which we solicited comment,
we received little response. That is,
commenters did not provide data on the
composition of gasification system
residues or the composition of synthesis
gas. In addition, limited data were
received regarding the economics of
operating a gasification system at a
petroleum refinery or elsewhere.5 While
we solicited this information for both
the proposed petroleum refinery
exclusion and the broader exclusion
applicable to all hazardous waste (see
67 FR at 13695, March 25, 2002), the
lack of information submitted weighed
heavily on our decision to limit today’s
rulemaking specifically to the petroleum
refinery industry.
Major comments on today’s rule are
discussed elsewhere in this preamble.
IV. Development of This Final Rule
Through study of existing technical
reports and papers published by the
Department of Energy (DOE) and others,
the Agency was aware that gasification
could be a part of the petroleum refining
process. We solicited data to confirm
this in our proposal; however,
commenters did not provide a
significant amount of new information,
thus requiring EPA to once again check
existing information and data to confirm
our understanding of the gasification
process and its use in petroleum
refinery operations. In addition, we
sought to confirm, through site visits,
how gasification was integrated into the
production process at some petroleum
refineries.
5 One commenter described the composition of
their residue streams for their specific gasification
system; however, no constituent concentration data
was provided. In this case, the commenter
described inorganic residues that vitrify into a leach
resistant glass, solid particulates of baghouse dust
and a dissolved salt scrubber solution.
A few comments were received on the economics
of the gasification process. Several commenters
disagreed with our assessment of the economics of
running a gasification system. One commenter
disagreed with our statements that the cost of
building and operating a gasification system is
sufficient to guarantee high quality products. Other
commenters stated that the changes we were
proposing would not lower the regulatory barriers
to using gasification as part of the production
process.
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A. How Many Gasification Systems Are
Currently Operating at Petroleum
Refineries?
Petroleum refineries use gasification
for the conversion of low-value fuels
and/or secondary material, such as
petroleum coke, visbreaker tar and
deasphalter pitch into synthesis gas.
Synthesis gas can then be converted to
usable products, such as hydrogen,
ammonia and other chemicals, and/or
used as a fuel to produce steam and
electricity. Oil-bearing hazardous
secondary materials generated at the
petroleum refinery can also be cogasified with these other materials to
manufacture synthesis gas. In petroleum
refining operations, electric power
generation is a preferred use for the
synthesis gas. For this purpose, the
integrated gasification combined cycle
(IGCC) technology can be integrated into
the petroleum refinery process. Except
for the gasifier and the feedstock
preparation units, many of the
components in an IGCC system already
exist at a petroleum refinery.
Downstream of a gasifier, petroleum
refineries, as part of their ongoing
production processes, typically have the
other components of an IGCC plant,
including gas clean-up systems, Claus
plants, heat recovery systems, and steam
and gas turbines. Power generation for
use within a petroleum refinery is not
a new activity and based on our
research, is widely practiced. Seldom,
however, is enough power produced to
allow it to be sold for external
consumption. With the utilization of an
IGCC plant, a refinery’s internal power
needs can be readily addressed with
surplus power sold as a commodity to
outside consumers.
Presently, EPA has identified four
gasification systems operating at
petroleum refineries in the U.S.6; one of
these is an IGCC unit. 7,8,9 The second
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6 Data
pertaining to operational gasification
systems processing secondary materials from
petroleum refineries was developed from a review
of the Gasification Technology Council’s database.
Based on information obtained from this database,
there are 16 gasification systems operating at
petroleum refineries outside the U.S. See email
correspondence from Mr. James Childress,
Executive Director, Gasification Technology
Council to Ms. Elaine Eby, USEPA. Re: Operational
Gasification Systems Processing Petroleum Refining
Residues at Petroleum Refineries. July 2007.
7 Experience With Low Value Feed Gasification at
the El Dorado, Kansas Refinery by Gary DelGrego.
Texaco Power and Gasification. Presented at the
1999 Gasification Technology Conference. Recently,
the Agency learned that the IGCC unit operating at
the El Dorado, Kansas refinery was shut down in
2006.
8 IGCCs combine the gasification reactor with a
combined cycle power turbine designed to use the
synthesis gas. In IGCC systems, the synthesis gas is
injected into the combustion turbine and ignited.
The resulting high energy exhaust from the
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uses the synthesis gas to produce
chemicals. The Agency is also aware of
two petroleum refineries that operate
units combining fluid coking with coke
gasification, a process known as
flexicoking.TM10
While petroleum refinery-based
gasification units are currently in
limited use in the U.S., interest in
developing these systems is on the
rise.11,12,13 Many factors may be
contributing to this interest, but we
believe it is most likely related to the
increasing cost of natural gas, an
increasing interest in maximizing
efficiencies in the petroleum refining
process, manufacturing cleaner fuels,
and reducing the generation of waste.
Although limited in number, petroleum
refinery-based gasification systems have
demonstrated positive economic
returns, while providing more flexible
operations to address increases in raw
material costs.14 These facilities have
combustion of synthesis gas in the turbine is used
to turn a generator. Steam and additional electric
power is recovered in a follow-up heat recovery
steam generator from the turbine’s high temperature
exhaust.
9 One of the largest markets for IGCC systems is
the petroleum refining industry using petroleum
residual feedstock, such as vacuum residual oil,
deasphalter bottoms and petroleum coke. Petroleum
refineries typically feature multi-train designs for
high reliability and the co-production of power,
steam and hydrogen for the refinery, with extra
power being sold to third parties. Major
Environmental Aspects of Gasification-based Power
Generation Technologies—Final Report. U.S.
Department of Energy. Office of Fossil Energy.
National Energy Technology Laboratory. December
2002.
10 Sapre, Ajit, Kamienski, Paul, Phillips, Glenn,
Wright, Marie, Resid Upgrading Technology
Options and Role of Flexicoking Technology. ERTC
Coking and Gasification Conference, Paris France.
April 18, 2007.
11 Gray, D. and Tomlinson. Potential of
Gasification in the U.S. Refining Industry. United
States Department of Energy, National Energy
Technology Laboratory. June 2000.
12 Murano, John J. Refinery Technology Profiles.
Gasification and Supporting Technologies. U.S.
Department of Energy. National Energy Technology
Laboratory. Energy Information Administration.
June 2003.
13 Clayton, Stewart J., Steigel, Gary J., and Wimer,
John G., Gasification Technologies Product Team,
U.S. Department of Energy. U.S. DOE’s Perspective
on Long-Term Market Trends and R&D Needs in
Gasification. Presented at the 5th European
Gasification Conference. Gasification—The Clean
Choice. Noordwijk, The Netherlands. April 8–10,
2002.
14 The addition of a gasification plant at an El
Dorado, Kansas petroleum refinery resulted in
significant economic benefits. Previously, the
refinery was spending $12 to $14 million per year
on power purchases from the local utility. With the
implementation of the gasification system, the
refinery reported paying only a few million dollars
a year for stand-by services. In addition, the refinery
saved about $1 million annually in both waste
shipment and disposal costs and nitrogen costs.
Steam production costs were reduced by more than
half. Other benefits resulted from oxygen
enrichment of the sulfur plant that enabled the
refinery to process a wider range of high sulfur
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shown that gasification systems can
process lower value fuels or material
commodities (e.g., petroleum coke and
other petroleum secondary materials)
into higher value fuels or chemical
commodities. These systems have also
demonstrated how well gasification fits
into petroleum refinery operations and
the advantages of doing so.
B. What Conclusions Have We Drawn
About Gasification Systems Operating
at Petroleum Refineries?
This Unit IV.B. explains the overall
rationale for the Agency’s decision that
oil-bearing hazardous secondary
materials inserted into a gasifier are
excluded from the definition of solid
waste. Analyses supporting this
decision are found elsewhere in this
preamble and in the rulemaking record,
including the Response to Comment
document for this rulemaking. In each
configuration reviewed, where
petroleum refineries used petroleum
coke alone or in combination with other
petroleum feedstock (including oilbearing hazardous secondary materials),
we found that the systems are operated
as part of the petroleum refining process
and produce synthesis gas as a
legitimate product to further enhance
the petroleum refining operation. We
believe that a gasification system, when
operated at a petroleum refinery, will
function as a component of the overall
petroleum refinery process to produce
synthesis gas as its main product.15 In
turn, synthesis gas can be used to
manufacture usable products, such as
hydrogen, ammonia and other
chemicals, and/or used as a fuel to
produce steam and electricity. Oilbearing hazardous secondary materials
generated by petroleum refineries, as
well as other low-value fuels, are
appropriate feed materials to
crudes. Furimsky, E. Gasification in Petroleum
Refinery of 21st Century. Oil and Gas Science and
Technology—Rev. IFP, Vol.54 (1999), No. 5, pp.
597–618.
15 ‘‘Gasification-based systems operated at a
petroleum refinery are typically highly integrated
processes. The complex consists of a number of
distinct processing steps/plants. These are: feed
preparation, gasifier, air separation unit (ASU),
syngas clean-up, sulfur recovery unit (SRU), and
downstream process options, such as cogeneration,
hydrogen production, Fischer-Tropsch synthesis or
methanol synthesis. Any given installation may or
may not contain all of these processes depending
on the feedstock used, products desired, and the
availability of spare capacity in pre-existing plants
at the petroleum refinery. For example, if the
petroleum refinery has spare sulfur plant capacity
or can revamp its existing sulfur plant to gain
capacity, the sulfur plant would be considered
outside the battery limits of the gasification
complex.’’ Marano, John J., Refinery Technology
Profiles: Gasification and Supporting Technologies.
U.S. Department of Energy. National Energy
Technology Laboratory. Energy Information
Administration. June 2003.)
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gasification systems because these
materials contain hydrocarbons that can
be further processed into fuels or
chemicals. The use of a gasifier to
recover these hydrocarbons is ideal
because the system not only operates to
recover the hydrocarbon value for the
production of a legitimate product, but
can also process the non-fuel
components to yield inorganic coproducts (e.g., liquid or solid sulfur,
ammonia). In manufacturing settings,
gasification systems have historically
been used to produce commodities and
have not been operated to get rid of
unwanted material.16 At petroleum
refineries, a gasification system
complements the activities already
being performed at the petroleum
refinery, i.e., the manufacture of fuels
from crude oil.
While some commenters have argued
that gasification of oil-bearing
hazardous secondary materials is more
a waste management process involving
incineration than a petroleum refining
process, we refer to the conclusions
drawn in a DOE report contrasting
incineration and gasification. DOE
concluded, and we agree, that
gasification and incineration are distinct
processes that can be distinguished by
a number of factors. As discussed in the
report, the factors distinguishing the
two processes are: (1) Incinerators are
designed to maximize the conversion of
feedstock to carbon dioxide and water;
gasifiers are designed to maximize the
conversion of feedstock to carbon
monoxide and hydrogen; (2)
incinerators utilize large quantities of
excess air; gasifiers utilize small
quantities of oxygen; (3) incinerators
operate in a highly oxidizing
environment; gasifiers operate in a
reducing environment; (4) incinerators
discharge their flue gas to the
environment as a waste; gasifiers utilize
their synthesis gas for ongoing chemical,
fuel production or power production as
a product gas.17
The Agency has concluded that
gasification operations fall within the
scope of normal operations at petroleum
refineries—even when applied to
material that has historically been
managed as waste. The Agency believes
that recognizing gasification as a
petroleum refining process, capable of
16 See review of Coal Conversion Technologies in
Perry’s Chemical Engineer’s Handbook, Seventh
Edition. Pages 27–13 through 27–25. McGraw-Hill.
1997.
17 A Comparison of Gasification and Incineration
of Hazardous Waste—Final Report. United States
Department of Energy, National Energy Technology
Laboratory (NETL). 3610 Collins Ferry Road.
Morgantown, West Virginia 26505. DCN
99.803931.02. March 30, 2000.
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recycling oil-bearing hazardous
secondary materials, achieves the
resource recovery goals of RCRA
without jeopardizing human health and
the environment. Gasification is a
desirable component of fuel
manufacturing operations at a
petroleum refinery because it ensures
more efficient processing of crude oil
and provides the petroleum refinery
with the added flexibility to maximize
its fuel production outputs. Therefore,
we disagree with the view that the
activity serves essentially as a waste
management process.
In today’s final rule, we find that oilbearing hazardous secondary materials
generated as part of the petroleum
refinery process and inserted into a
gasification system located at a
petroleum refinery, will serve as
legitimate feedstock materials and that
the gasification process, is a type of
petroleum refining process warranting
these materials an exclusion from the
definition of solid waste. We have
concluded that the operation of
gasification systems at petroleum
refineries is consistent with other
processes that occur at petroleum
refineries (e.g., fractionation, coking,
quench coking) because: (1) The activity
takes place at a petroleum refinery; (2)
the system uses feedstock only from
refinery operations; (3) the system
generates a synthesis gas that, is
converted to multiple products, such as
steam, electricity, hydrogen, as well as
other chemicals; (4) the products
generated are consistent with the many
types of products normally generated at
petroleum refineries; and (5) the system
processes the raw material by
manipulating the same variables, e.g.,
hydrocarbons, as other refining
processes that are universally accepted
to be part of a petroleum refinery.18
V. This Final Rule
Gasification systems, like other
petroleum refining operations, are
capable of recovering fuel value or
chemicals from the recycling of oilbearing hazardous secondary materials.
As such, we believe it is appropriate to
treat these materials in a manner
consistent with the other processes used
at petroleum refineries that recover fuel
value or chemicals from crude oil—the
basic raw material used in petroleum
refining. Today, we are amending the
exclusion found at 40 CFR
261.4(a)(12)(i), by adding gasification to
the list of recognized petroleum refining
processes. We are finalizing this change
18 Energy and Environmental Profile of the U.S.
Petroleum Refining Industry. United States
Department of Energy. December 1998.
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61
to: (1) Prevent unnecessary confusion
regarding the status of oil-bearing
hazardous secondary materials from the
petroleum industry recycled in a
gasification system; (2) promote the use
of a technologically advanced method of
extracting hydrocarbons from these
materials; and (3) remove regulatory
restrictions that may limit the petroleum
refining industry’s ability to maximize
the production of fuels and other
commodities from crude oil, while
minimizing the production of waste
from the fuel production process.
The Agency has decided to limit the
scope of this exclusion to oil-bearing
hazardous secondary materials that are
gasified as part of the petroleum refining
process for the production of synthesis
gas. As such, we are retaining only the
conditions applied to oil-bearing
hazardous secondary materials in the
existing exclusion at 40 CFR
261.4(a)(12)(i). We are, however, adding
one additional condition, a definition
for gasification, which is based on
information presented in the 1998
NODA, as well as the March 2002
proposal and comments and
information received in response to
these notices.
We have decided not to finalize the
other conditions proposed in 2002. In
large part, we have decided to eliminate
these conditions because we are not
extending this exclusion to oil-bearing
hazardous secondary materials recycled
at gasification systems operating outside
the petroleum refining industry. The
condition requiring the synthesis gas
meet the specification we developed in
the regulations at 40 CFR 261.38(b) has
been removed because we now believe,
based on the compelling arguments
made by commenters and a review of
our rationale for including it as a
condition, that it was unnecessary and
an inappropriate application of RCRA to
a petroleum fuel product. Our decision
is strongly influenced by the operational
purpose of petroleum refineries—the
production of fuels. Petroleum refineries
create fuels for commercial markets, and
we are convinced that these gasification
systems operate within the reasonable
scope of these operations. We have also
removed the condition requiring that
materials generated by the gasification
system (i.e., co-products and residuals)
not be placed on the land if they exceed
the nonwastewater Universal Treatment
Standards (UTS) for antimony, arsenic,
chromium, lead, nickel, and vanadium
(found at 40 CFR 268.48). After further
review, the Agency has determined that
this condition is inconsistent with the
current exclusion we are amending, and
conflicts with how RCRA manages
residues from excluded materials (i.e.,
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wastes are excluded at the point of
generation, provided the conditions of
the exclusion are met). Further, these
constituents are not expected to leach at
levels above the UTS in the residuals
from gasification at petroleum
refineries. These changes are discussed
below.
A. Does the Conditional Exclusion
Include a Definition for a Gasification
System Used at a Petroleum Refinery?
Yes. In today’s final rule, we are
promulgating a regulatory definition for
gasification systems that are used at
petroleum refineries. For this rule,
gasification is defined as a process,
conducted in any enclosed device or
system, designed and operated to
process petroleum feedstock, including
oil-bearing hazardous secondary
materials, through a series of highly
controlled steps utilizing thermal
decomposition, limited oxidation, and
gas cleaning to yield a synthesis gas
composed primarily of hydrogen and
carbon monoxide gas.
This final definition differs from the
definition proposed in 2002 in a number
of ways. We have: (1) Deleted the
reference to incinerators or industrial
furnaces; (2) removed the requirement
for the gasifier to slag its inorganic feed
at temperatures above 2000 degrees
Fahrenheit; and (3) removed the
requirement that the unit be equipped
with monitoring devices that ensure the
quality of the synthesis gas. This revised
definition reflects current information
on gasification systems at petroleum
refineries and addresses the significant
concerns commenters raised regarding
the proposed definition. More
importantly, however, the definition
reflects the primary purpose for using
gasification at petroleum refineries, the
production of synthesis gas. As such, we
believe that we have retained the most
important requirements of a gasification
system operating at a petroleum
refinery: (1) That it is considered a
process; and (2) it utilizes petroleum
feedstock to yield a synthesis gas.
In the 2002 proposal (see 67 FR at
13690), we defined a gasification system
as an enclosed thermal device and
associated gas cleaning system (or
systems) that does not meet the
definition of an incinerator or industrial
furnace (found at 40 CFR 260.10), and
that: (1) Limits oxygen concentrations in
the enclosed thermal device to prevent
the full oxidization of thermally
disassociated gaseous compounds; (2)
utilizes a gas cleanup system or systems
designed to remove contaminants from
the partially oxidized gas that do not
contribute to its fuel value; (3) slags
inorganic feed materials at temperatures
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above 2000 degrees Fahrenheit; (4)
produces a synthesis gas; and (5) is
equipped with monitoring devices that
ensure the quality of the synthesis gas
produced by the gasification system.
We received numerous comments
criticizing various aspects of our
proposed definition. Some commenters
argued the definition, as written,
prohibited the potential use of a large
number of gasification system designs
that are in use around the world. More
specifically, commenters stated that the
definition eliminated one of the
gasification designs currently processing
petroleum residues in the U.S. because
it did not operate at the specified
temperature or slag the residual.19
Generally, however, commenters urged
the Agency to revise the definition to
include all petroleum refinery-based
units currently processing petroleum
refining residues, or provide some type
of site-specific variance to allow such
units the opportunity to demonstrate
that they can safely process refinery
residues in their gasification system.
While the development of a variance
procedure would be a possible
mechanism to evaluate those gasifiers
not meeting the definition, the Agency
believes that the definition of
gasification being promulgated today
addresses the concerns raised by the
commenters and provides sufficient
flexibility to allow for any number of
gasification designs or configurations to
be used within a petroleum refinery. As
such, we have not included a variance
provision as part of today’s rule.
As previously mentioned, EPA has
conducted a number of site visits to
gasifiers located both on-site of a
petroleum refinery and off-site and has
continued to research the use of
gasification at petroleum refineries. As a
result of these efforts, we have
concluded that gasification design and
operation can vary substantially within
the petroleum refining industry. We
have also concluded and agree with
commenters that a variety of different
gasifier designs are capable of
legitimately processing petroleum
feedstock to produce a synthesis gas.20
This has given us reason to reassess the
19 The Agency would also note that this
gasification system operates outside a petroleum
refinery and as such, would not be eligible for
today’s final rule.
20 The reader is referred to the following DOE
reports assessing the various types of gasification
systems that can be used at petroleum refineries.
Marano, John J., Refinery Technology Profiles:
Gasification and Supporting Technologies. U.S.
Department of Energy. National Energy Technology
Laboratory. Energy Information Administration.
June 2003.) and Gray, D. and Tomlinson. Potential
of Gasification in the U.S. Refining Industry. United
States Department of Energy, National Energy
Technology Laboratory. June 2000.
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need for specifically defining certain
operating characteristics of a
gasification system. Our revised
definition of ‘‘gasification’’ allows
additional flexibility in the design and
configuration of gasification systems to
process petroleum feedstock, including
oil-bearing hazardous secondary
materials, provided the gasification
system produces a synthesis gas.
Several commenters questioned
whether our definition should
differentiate gasification from
incinerators and industrial furnaces
regulated under Subtitle C of RCRA.
One commenter was particularly
concerned that the proposed definition
would require an affirmative
determination by regulators that the
gasification system did not meet the
definition of incinerator or industrial
furnace defined at 40 CFR 260.10.
Additionally, the commenter questioned
whether gasification systems also
designed to recover hydrogen chloride
(HCl) (which gasification systems can be
configured to recover), could also be
defined as a type of industrial furnace,
(i.e., halogen acid furnace) and thus not
be able to use the exclusion.
After weighing the value added to the
definition by including the references to
industrial furnaces and incinerators
(defined at 40 CFR 260.10), we are
persuaded that including the reference
to hazardous waste burning incinerators
and industrial furnaces in the definition
is unnecessary and could lead to
confusion between the public, the
regulated community, and regulators on
how to regulate these units.
Accordingly, we have removed the
references to incinerators and industrial
furnaces from the final definition. We
expect, however, that even with this
change to the definition, that certain
gasification systems could be confused
with, or identified as, a type of
industrial furnace. In these situations,
where the design and operational
characteristics appear to be shared
between the two types of systems, we
believe it is appropriate for regulators to
review the predominant products and
process design of the system in
question. For example, if the system
recovers only small amounts of
synthesis gas fuel, but significant
amounts of hydrogen chloride, and the
design of the system does not differ
substantially from industrial furnaces
designed to recover hydrogen chloride
(i.e., a substantial fraction of emissions
are released to the atmosphere), such a
system would more appropriately be
classified as a type of industrial furnace,
rather than a gasification system.
The Agency received few comments
on four of the operational requirements
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proposed as part of the definition of
gasification system: (1) Limits on
oxygen concentrations in the enclosed
thermal device to prevent the full
oxidization of thermally disassociated
gaseous compounds (2) production of a
synthesis gas; (3) requirements for a gas
cleanup system or systems designed to
remove contaminants from the partially
oxidized gas that do not contribute to its
fuel value; and (4) requirements for
monitoring devices that ensure the
quality of the synthesis gas produced by
the gasification system. In general,
commenters did not have specific
technical issues with the provisions, but
thought that the provisions were unclear
and would benefit from additional
clarification. For example, commenters
stated that the requirement relating to
monitoring devices would benefit from
EPA identifying the type of monitoring
equipment required. In the case of the
requirement for monitoring devices,
consideration of this condition is no
longer germane based on our
determination that petroleum
gasification is a part of the petroleum
refining operation. In today’s rule, we
have retained, with slight modifications,
three of the operational requirements.
Changes have been made to the
definition to eliminate redundancy and
provide a more clear and concise
regulatory definition. The revised
definition retains the key operational
requirements of a gasification system
operating at petroleum refinery—
thermal decomposition, limited
oxidation, gas cleanup, and production
of a synthesis gas. This ensures that the
exclusion applies only to gasification
systems designed and operated in a
manner that promotes the conversion of
hydrocarbons found in the oil-bearing
hazardous secondary materials into a
synthesis gas fuel.
The operational requirement that
received the most comment was for a
gasification system to ‘‘slag inorganic
feed materials at temperatures above
2000 degrees Fahrenheit.’’ Commenters
were divided on the need for such a
requirement. Some believed that the
slagging criteria generally would result
in a non-leachable residue, a ‘‘preferred
residual matrix.’’ Others stated that the
temperature requirement was arbitrary
and not technically supportable.
Additional commenters questioned the
usefulness of the term slagging and the
Agency’s rationale for deciding to
prohibit non-slagging gasifiers from the
exclusion. These commenters pointed to
the fact that the residues would be
under RCRA Subtitle C jurisdiction if
they exhibited a hazardous waste
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characteristic based on the content and
leachability of the toxic metals.
We had proposed this requirement to
address two issues: (1) To ensure that
gasification systems processing
excluded materials operate at a
temperature sufficient to slag inorganic
components found in the materials, so
metals would not leach from the
residue; and (2) to reduce the
occurrence of unreacted carboncontaining compounds in the residue
formed by the gasification system. After
review of all the comments, and a reexamination of our site visit reports and
available technical reports, we have
determined that this requirement is not
needed and would inappropriately
restrict those gasification systems and
configurations that could be effectively
used at petroleum refineries for the
production of synthesis gas fuels. We
have found that classifying a gasifier as
slagging or non-slagging has no
relationship to a gasification system’s
overall ability to effectively process
hydrocarbons for the production of
synthesis gas fuel. Similarly, if a gasifier
generates a residual that exhibits one or
more of the hazardous waste
characteristics, it will be subject to the
RCRA Subtitle C hazardous waste
regulations. We believe that this should
provide adequate incentive for
petroleum refineries to consider the
potential benefit of slagging gasifiers
verses non-slagging units.21 Any further
requirement by EPA would only
interfere with the refineries’ ability to
most effectively achieve the same
environmental endpoint.
In the proposed rule, we further stated
that gasifiers generally do not have
direct emissions to the atmosphere.
Several commenters disagreed with this
conclusion and suggested that potential
releases of toxic and hazardous air
pollutants (HAP) can occur during other
steps in the gasification process. These
steps include, feedstock preparation, gas
cleanup, product recovery, and slag
quenching, as well as during start-up,
shutdown or operational emergencies of
the gasification system. These
commenters further stated that the
current Clean Air Act (CAA) regulations
may fail to properly address potential
risk to human health and the
environment posed by these releases. As
a result, these commenters urged EPA to
21 Although EPA did not rely on this information
in its decision-making, data analyzed by the Agency
suggests that it is highly unlikely that leachable
metal concentrations in residuals from gasification
of secondary material from petroleum refining
operations will be significant. See the memorandum
to the record from Ms. Elaine Eby, USEPA. Re:
Characterization of Petroleum Refining Waste and
Possible Gasification Scenarios. August 2007.
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63
make a regulatory determination that
gasifiers should be identified as an
industrial furnace and subject to all
RCRA/CAA hazardous waste
combustion regulations.
In the proposal, (See 67 FR at 13688),
we recognized that gasification systems
are designed with release vents or flares
that operate during emergencies or
malfunctioning operations. Flares and
release vents are necessary to prevent
damage or catastrophic failure of the
gasification system in the event of a
major malfunction. These types of relief
systems are common at facilities that
manufacture products using thermal
processes. Furthermore, the operation of
flares and release vents is regulated by
each facility’s Title V CAA permit. Our
decision to exclude, from the definition
of solid waste, oil-bearing hazardous
secondary materials generated at a
petroleum refinery and inserted back
into the petroleum refining process has
been guided by a determination that
gasification is a legitimate petroleum
refining process that results in the
manufacture of a synthesis gas product.
(See discussion in Section IV of this
preamble.) This decision allows the
beneficial use of petroleum refining oilbearing hazardous secondary materials
for the manufacturing of a synthesis gas
fuel that can be used for the production
of steam, and/or power. Therefore, we
do not agree with the commenter’s
suggestion that gasification systems
operating at petroleum refineries
processing these materials are waste
management units (e.g., incinerators)
and that any potential air emissions
should be subject to all RCRA/CAA
hazardous waste combustion
regulations. Emissions at a petroleum
refinery operating a gasification system
will be evaluated. However, these
emissions will be evaluated for
compliance with regulations for
petroleum refining operations under the
authority of the CAA.22
B. Does the Conditional Exclusion
Include a Synthesis Gas Specification?
No. In today’s final rule, there is no
condition requiring the synthesis gas to
meet certain physical and/or constituent
specifications. In the 2002 proposal, the
Agency included a condition that
required the synthesis gas to meet the
specification for hazardous waste
derived synthesis gas found at 40 CFR
261.38(b). We proposed to apply the
synthesis gas specification because we
believed it would ensure that the
synthesis gas produced was a legitimate
fuel product, and was an appropriate
22 See 72 FR 14734 (March 29, 2007), Risk and
Technology Review, Phase II, Group 2.
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condition considering we were
proposing to allow oil-bearing
hazardous secondary materials to be
gasified at facilities outside a petroleum
refinery. In addition, because the
Agency was taking comment on whether
to expand the exclusion to address all
hazardous secondary materials
generated in other industries, we
considered such a provision to be
important. In the development of the
final rule, however, we have concluded,
based on analysis of the comments and
further review of petroleum refinerybased gasification systems that such a
condition is unnecessary and an
inappropriate use of RCRA to regulate a
fuel product manufactured at petroleum
refineries.
The majority of the comments
received did not specifically address the
need for a synthesis gas specification,
but rather addressed the overall
inadequacy of the synthesis gas
specification finalized in the ‘‘Synthesis
Gas Rule.’’ Commenters suggested that
the specification was too lenient and not
drawn from appropriate data.23 Several
commenters also reminded the Agency
of possible pending litigation.24
Irrespective of the concerns with the
details of a synthesis gas specification,
only a few commenters supported
establishing a synthesis gas
specification. These commenters
generally agreed with the Agency’s
proposed premise of applying the
synthesis gas specification to ensure
legitimacy of the gasification process
and the quality of the synthesis gas.
However, other commenters suggested
that applying the synthesis gas
specification was without basis and
inappropriate. Commenters reasoned
that the purpose of 40 CFR 261.38 was
to provide an exclusion from the
definition of solid waste for synthesis
23 In the proposed rule, we requested comment on
a number of approaches to revise the synthesis gas
specification found at 40 CFR 261.38(b). In
particular, we were interested in soliciting
comment on the specifications for highly volatile
metals and certain organics.
24 Commenters took issue with the inadequacy of
the synthesis gas specification found at 40 CFR
261.38(b). Commenters believed that the allowable
concentration limits for highly volatile metals and
certain organics were excessively high, the BTU
value was too low, and the specification was not
based on actual synthesis gas from a gasification
unit. Commenters noted the Agency was challenged
on the synthesis gas specification in the
Comparable Fuels Rule by the Sierra Club, Natural
Resources Defense Council, and the Environmental
Technology Council in Chemical Manufacturers
Association v. EPA, No. 98–1375 (DC Cir. Filed
August 17, 1998). The case is currently being held
in abeyance by the DC Circuit Court. Because the
Agency has decided not to require the synthesis gas
fuel meet the specifications found at 40 CFR
261.38(b), specific comments on the appropriate
specification requirements are not being addressed
in this rulemaking.
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gas generated by the gasification of
hazardous waste. Under the 2002
proposal, they believed EPA was
establishing that oil-bearing hazardous
secondary materials generated at a
petroleum refinery and re-inserted into
a gasifier were excluded from the
definition of solid waste because
gasification was part of the production
process. Given that, commenters
questioned the Agency’s rationale for
including a hazardous waste
specification to a manufactured fuel
product, i.e., a product generated from
a fossil fuel. Commenters reasoned that
operators of gasification systems did not
need a specification for synthesis gas
any more than they needed a RCRA
specification for gasoline, propane,
petroleum coke, or any other legitimate
product from a petroleum refining
operation. Additionally, some
commenters suggested that any
questions regarding the quality of the
synthesis gas were answered by the use
of the synthesis gas as a fuel in power,
steam, or hydrogen production on-site
(subject to CAA regulations) and should
serve to ensure that the synthesis gas
was, in fact, a legitimate fuel.
The Agency agrees with the
commenters. In this rule, we have
determined that gasification is a part of
the petroleum refining process and that
oil-bearing hazardous secondary
materials generated at a petroleum
refinery and reinserted back into a
gasification system located at a
petroleum refinery are excluded from
the definition of solid waste, provided
the conditions of the exclusion are met.
Hence, the Agency concludes that
gasification is a legitimate fuel process
that does not require a synthesis gas
specification as a condition to ensure its
legitimacy. Gasification systems when
operated at a petroleum refinery take
petroleum feedstocks and convert them
into a synthesis gas comprised primarily
of hydrogen, carbon monoxide, carbon
dioxide and methane. Petroleum
feedstocks to these systems can include
petroleum coke, visbreaker tars,
deasphalter pitch, as well as oil-bearing
hazardous secondary materials.
Available information suggests that the
synthesis gas composition remains
consistent regardless of the petroleum
input feed. Furthermore, when used as
a fuel for power generation, information
available to the Agency shows that
turbine specifications and other
equipment specifications drive the fuel
specification requirements of the
synthesis gas fuel. As such, the Agency
has also concluded that applying the
synthesis gas specifications at 40 CFR
261.38 as presented in the 2002
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proposal does not provide an additional
assurance that legitimate fuel operations
are occurring at gasifiers located at
petroleum refineries. Therefore, in
today’s final rule, we are not including
a condition that requires the synthesis
gas generated by the gasification system
to meet the specification of 40 CFR
261.38(b). The Agency has determined
that the application of a hazardous
waste derived synthesis gas
specification is an inappropriate use of
the synthesis gas specification for
gasification operations at a petroleum
refining.
However, we note that today’s
exclusion from the definition of solid
waste does not exempt the device from
regulation under the applicable CAA
standard for the gasification device, coproduct recovery units, or any related
infrastructure designed to use the
synthesis gas fuel to produce electricity.
C. Does the Conditional Exclusion
Prohibit Oil-Bearing Hazardous
Secondary Materials From Being Placed
on the Land Prior to Insertion in the
Gasification System?
Yes, the conditional exclusion we are
amending (40 CFR 261.4(a)(12)(i))
prohibits oil-bearing hazardous
secondary materials from being placed
on the land prior to insertion into the
petroleum refining process. This
prohibition will not change with the
addition of gasification as a listed
petroleum refining process.
In the proposed rule, we explained
our view that this condition (i.e., no
placement on the land prior to reinsertion into the petroleum refining
process) further defines gasification of
excluded oil-bearing hazardous
secondary materials as a legitimate
refining operation for processing these
materials because it requires that the
excluded materials be handled as a
valuable feed to the gasification system.
We stated that we knew of no
gasification system (or for that matter,
any petroleum refinery) which stored
these materials on the land, and that to
do so would indicate that such oilbearing hazardous secondary materials
are being handled more like waste, and
not as a feedstock (since because of the
physical characteristics of these oilbearing materials, the potential for them
not to be released could no longer be
assured, and there could be large-scale
losses of the secondary material due to
land placement). Thus, we reasoned that
oil-bearing hazardous secondary
materials from the petroleum refinery
process should preclude storing the
material in anything other than a tank,
container, or some other device that
would contain the material because as
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far as we knew, the oil-bearing
hazardous secondary materials were
generally comprised of tar-like, oily
substances not amenable to land storage
or placement.
Most of the commenters agreed with
our position that some type of
restriction was appropriate to prevent
the oil-bearing hazardous secondary
materials from being placed or stored on
the land. However, some commenters
did not completely agree with our
characterization of these materials (i.e.,
tar-like oily substances) and suggested
that the prohibition take into account
the physical characteristics of the oilbearing hazardous secondary materials
before a total prohibition on land
placement was implemented. For
example, some commenters believed
that the prohibition should only apply
to those hazardous secondary materials
that are tar-like oily substances, while
other commenters suggested that we
modify the wording of the prohibition to
allow for land placement of hazardous
secondary materials if it would not
endanger the environment. One
commenter stated that the hazardous
secondary materials they received from
a petroleum refinery could be described
as chunky, angular, blocky or coarse
particulates and could be safely
managed on the land. However, these
commenters did not provide EPA with
any characterization data that would
support their claims.
Given that these hazardous secondary
materials would be hazardous waste if
discarded instead of being gasified, and
given that land placement of these types
of oil-bearing hazardous secondary
materials is not typical before they are
reinserted back into the petroleum
refinery, we see no reason to relieve
them from the existing prohibition
against land placement for all oilbearing hazardous secondary materials
prior to re-insertion into the petroleum
refining process (i.e., gasified). This
approach maintains full regulatory
consistency with the exclusion found at
40 CFR 261.4(a)(12)(i) which is being
amended today to include gasification
as an identified petroleum refining
process.
D. Does the Conditional Exclusion
Prohibit Oil-Bearing Hazardous
Secondary Materials From Being
Speculatively Accumulated Prior to
Insertion in the Gasification System?
Yes. In today’s rule, the conditional
exclusion we are amending (40 CFR
261.4(a)(12)(i)) includes the requirement
that the oil-bearing hazardous secondary
materials not be speculatively
accumulated prior to insertion into the
petroleum refining process. This
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provision will not change with the
addition of gasification as a listed
petroleum refining process.
In the proposed rule, we stated that
the speculative accumulation provision
ensures that legitimate quantities of oilbearing hazardous secondary materials
are being recycled and re-inserted into
the petroleum refining process rather
than being stored to avoid regulation.
We reasoned that this condition was
necessary to assure that recycling
actually occurs, and that such materials
are not discarded by being stored for
extended periods of time. Furthermore,
we stated that this condition is
consistent with the no speculative
accumulation condition we adopted for
excluded oil-bearing hazardous
secondary materials returned to the
petroleum refinery process (40 CFR
261.4(a)(12)(i)).
As such, we are promulgating, as
proposed, the speculative accumulation
provision for oil-bearing hazardous
secondary materials prior to their
insertion into the petroleum refinery
process. This requirement should
ensure that such materials are not ‘‘over
accumulated,’’ an indication of discard,
but are being legitimately recycled,
which maintains regulatory consistency
with the existing exclusion we are
amending at 40 CFR 261.4(a)(12)(i).
65
E. Does the Conditional Exclusion
Regulate Certain Metals in Residuals
Generated from the Gasification
Process?
No. In today’s final rule, we are
removing the proposed condition that
materials (both co-products and
residues) generated by the gasification
system not exceed the nonwastewater
Universal Treatment Standards (UTS)
(40 CFR 268.48) for antimony, arsenic,
chromium, lead, nickel, and vanadium
when placed on the land.25 Under
today’s rule, and consistent with both
the proposal and the existing exclusion
found at 40 CR 261.4(a)(12)(i), we are
classifying residues generated after the
gasification process as newly generated.
The determination as to whether the
gasification residues (i.e., waste) or any
other residue generated after reinsertion
into the petroleum refining process are
hazardous will be based on whether the
residues exhibit a hazardous waste
characteristic(s) when generated (i.e.,
after the oil-bearing hazardous
secondary material is gasified). Should
a residue exhibit a characteristic, such
as leaching toxic metals at levels above
the prescribed standards, it will be
required to be managed in compliance
with all applicable RCRA hazardous
waste regulations, including the Land
Disposal Restrictions (see 40 CFR
268.48).26 As for co-products, they are
fully excluded as products and are
outside RCRA jurisdiction unless
discarded and/or disposed.
In our proposed rule, we requested
comment on a condition to the
exclusion establishing leachate limits
for six toxic metals in the gasification
co-products and residuals prior to any
placement on the land. We considered
this condition to ensure that coproducts and residues generated by the
gasification process and that were to be
placed on the land did not contain toxic
metals with a potential for leaching
greater than allowed by the
requirements of the Land Disposal
Restrictions (LDR) program. (See 67 FR
at 13691, March 25, 2002.) In
developing this possible condition, we
were influenced by the condition
established for hazardous waste-derived
products that are used in a manner
constituting disposal (see 40 CFR
266.20). These materials are required to
meet the appropriate LDR treatment
standards prior to use as products
applied to the land (e.g., fertilizers). We
reasoned that requiring this same
condition for co-products and residuals
would ensure legitimate fuel
manufacturing by applying the same
land disposal provisions to the coproducts and residuals that would have
existed had the material (i.e., the listed
waste) not been excluded from the
definition of solid waste. Further, it was
reasoned that this proposed condition
would be needed to assure that the
gasification system is operated for the
purpose claimed—conversion of organic
matter in the hazardous secondary
materials into fuels (or intermediates),
while removing metals from raw
synthesis gas and trapping those metals
in an inert matrix. The levels in the
proposed condition would provide a
means of quantifying this premise.
We received comments that both
supported and opposed this condition.
Commenters opposed to the condition
stated that there was no need to impose
the UTS requirements, beyond what the
regulations (e.g., 40 CFR 261.4(a)(12)(i))
already required for residues generated
from the petroleum refining process
(i.e., the characteristic test), and that
EPA had provided no rationale for
imposing the additional UTS
25 Universal Treatment Standards (UTS) are
concentration-based treatment levels that must be
met before a RCRA hazardous waste can be land
disposed. These treatment standards can be found
in 40 CFR 268.40.
26 If the Agency receives evidence to suggest that
these gasification residues routinely have the
potential to adversely affect human health and the
environment, the Agency could list them as
hazardous under RCRA.
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requirements. As proposed, the
condition would apply to any residual
regardless of its characteristic
determination. Other commenters,
however, believed that EPA had not
gone far enough, and that the residuals
generated during the gasification
process should be certified to meet all
the nonwastewater UTS (both organic
and inorganic constituents). Without
such limits on hazardous organics, the
commenters argued that substantial
releases to the environment might occur
because these residuals would be
allowed in landfills not subject to
subtitle C regulations.
The Agency rejects the suggestion of
the commenters that gasification
residuals should be tested for all UTS
constituents. As a result of studies and
analyses conducted by EPA in support
of the listing determinations for
petroleum refinery wastes, as well as
development of the LDR treatment
standards for these wastes, the
characterization of these materials is
well documented, and does not
represent all the UTS constituents. The
suggestion that it is necessary to require
these residuals meet all the
nonwastewater UTS for all organic and
inorganic constituents is therefore
without technical justification.
In response to the commenters
arguing against imposing the UTS
requirements for the six metals, the
Agency set about establishing further
justification for this condition. This
began with a more detailed analysis of
the characterization data for petroleum
refining waste collected as part of the
LDR program. We reviewed available
data presented in various Treatment
Technology Background Documents to
get a better understanding of the total
concentration levels of these six metals
in the listed waste. As a result of this
effort, we were able to collect
concentration data for nine listed
petroleum refining wastes. Next, based
on information collected as part of the
proposed rule, as well as information
presented in two recent DOE studies, we
developed gasification scenarios using a
combination of petroleum coke and oilbearing hazardous secondary materials
as feedstock to gasifiers with different
feed rates.27 As a result of this analysis,
we concluded, based on two scenarios
we believe are most representative of
possible gasification activities at
petroleum refineries, that gasification
residues would achieve the UTS levels
for all metals, except for vanadium in
27 See
the memorandum to the record from Ms.
Elaine Eby, USEPA. Re: Characterization of
Petroleum Refining Waste and Possible Gasification
Scenarios. August 2007.
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one scenario and chromium in the
other. With regard to chromium, the
concentration level was below the
characteristic level, but above the UTS
level. As for vanadium, it was
determined that petroleum coke (a
product) contributed most of the
vanadium to the gasifier, and that
vanadium concentrations in the
gasification residuals would not be
affected when feeding petroleum coke
alone or in combination with oil-bearing
hazardous secondary materials.
Although this analysis showed
chromium levels above the UTS in one
scenario, the Agency is convinced that
chromium concentrations in oil-bearing
hazardous secondary materials have
decreased from the levels found in our
characterization studies, which were
conducted in 1988, 1992, and 1998 and
therefore will be lower than what we
used in our analysis (i.e., the
gasification residuals will have
concentration levels below the UTS).
This is based on information in the
preamble for the August 1998 listing
rule promulgating the exclusion at
261.4(a)(12)(i) that indicates that
chromium levels in these hazardous
secondary materials will decrease due to
a prohibition on chromium-based water
treatment chemicals in industrial
cooling towers, as a result of Clean Air
Act requirements (see 40 CFR part 63,
subpart Q.) 28 Furthermore, EPA
believes that not only for chromium, but
lead concentrations (which are below
the UTS levels in the analysis we
conducted) in the secondary materials
will decline with time. This is due to
the overall reduction in the use of these
metals throughout the refinery (e.g.,
leaded gasoline is no longer produced).
In conclusion, as a result of the
additional analysis conducted in
response to commenters concerns
regarding the imposition of the UTS
requirements, as well as our decision to
amend 40 CFR 261.4(a)(12)(i) because
we have determined that gasifiers are a
part of the petroleum refinery process,
the Agency has eliminated the condition
requiring material generated by the
gasification system to meet the UTS
standards for antimony, arsenic,
chromium, lead, nickel, and vanadium
prior to their placement on the land. As
such, oil-bearing hazardous secondary
materials inserted to the gasification
system, like other petroleum refining
processes, are excluded from the
definition of solid waste, at the point of
28 On September 8, 1994 (59 FR 46339), EPA
issued a final MACT rule that eliminated the use
of chromium-based water treatment chemicals and
subsequently chromium compound emissions from
industrial process cooling towers.
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generation, provided the conditions of
the exclusion are met. Residuals
generated after the gasification process
are, therefore, considered a new point of
generation. If a gasifier residual is
determined to be characteristically
hazardous, it must be managed as a
hazardous waste (if discarded),
including being treated to the UTS.
These standards would require
treatment for the characteristic, as well
as any underlying hazardous
constituents reasonably expected to be
present. Underlying hazardous
constituents include both organic and
inorganic constituents. This is
consistent with the current petroleum
refinery exclusion found at 40 CFR
261.4(a)(12)(i), and addresses our
greatest concern—assuring that
gasification residues do not create
potential risks when disposed.
As a final note, the Agency
distinguishes between residuals
generated from the gasifier and those
residuals generated from the processing
of oil-bearing hazardous secondary
materials before they are reinserted into
the petroleum process. EPA discussed
in the final rule for the petroleum
refinery exclusion (63 FR 42110, August
6, 1998), that some oil-bearing
hazardous secondary materials cannot
be directly inserted into a particular
petroleum refining process, and
therefore may require some type of
processing or preparation beforehand
(e.g., centrifugation, desorption, settling,
etc.). See 63 FR at 42113–42114, 42128.
These activities are generally viewed as
part of normal petroleum refining
operations.
During the 1998 rulemaking, however,
we were particularly concerned with the
management of any residuals generated
from the processing or recycling of oilbearing hazardous secondary materials
prior to or before insertion back to the
petroleum refining process, and thus
developed an approach to ensure that if
such residuals are discarded, that they
continue to be managed appropriately.
In the 1998 final rule, we clarified that
the exclusion for oil-bearing hazardous
secondary materials returned to the
petroleum refining process only extends
to the materials actually inserted into
the petroleum refinery process, and any
residuals generated from recycling or
processing oil-bearing hazardous
secondary materials prior to insertion
into the refining process that: (1) Would
have otherwise met a listing description
when originally generated; and (2) are
disposed of or intended for disposal, are
designated as F037 waste and must be
managed in accordance with all the
applicable Subtitle C RCRA hazardous
waste requirements. The language was
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intended to clarify that residuals that
are not ultimately inserted are not
excluded, and that these discarded
residuals are classified as F037 waste.
The Agency did not include in the
F037 listing residuals generated after
reinsertion into the petroleum refining
process, e.g., coke fines from coking
operations. These types of residues
generated after insertion into the
petroleum refining process, are
considered newly generated waste
subject to the characteristic test, and not
F037 waste. This is the exact reasoning
we are applying to today’s rule, i.e., if
residuals are generated as a result of the
processing of oil-bearing hazardous
secondary materials prior to
gasification, and if these residuals are
intended for discard and the original
oil-bearing hazardous secondary
materials was a listed waste, these
residuals are classified as F037 waste.
Similarly, if the original waste exhibited
one or more hazardous waste
characteristics, and the processing, prior
to gasification, resulted in a residual
destined for disposal, that residue
would be characterized as a newly
generated waste, subject to the
characteristic test.
F. Does the Conditional Exclusion
Require Additional Recordkeeping and
Reporting Requirements?
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No. Under today’s rule, no additional
recordkeeping or reporting requirements
will be required. Under the exclusion at
40 CFR 261.4(a)(12)(i), oil-bearing
hazardous secondary materials are not
solid wastes, for purposes of Subtitle C
regulation, and therefore are not (by
definition) hazardous wastes from the
point of generation. Therefore,
requirements that normally apply to the
management of hazardous wastes, such
as notification or the use of a hazardous
waste manifest, do not apply to these
materials, provided the conditions of
the exclusion are satisfied.29
In the approach used for the proposed
rule, oil-bearing hazardous secondary
materials could be processed in a
gasification system either on-site or offsite of a petroleum refinery (i.e.,
materials could be sent to gasifiers at
facilities that are not located within
petroleum refineries (SIC 2911)). We
noted that allowing these materials to go
to facilities outside the petroleum
29 It should be noted, however, that under 40 CFR
261.2(f) documentation is necessary to demonstrate
that the conditions of an exclusion have been met.
40 CFR 261.2(f) does not contain specific record
keeping requirements, but it does require the
respondent to bear the burden of showing, through
appropriate documentation, that the excluded
material is being processed in a manner that meets
the conditions in the claimed exclusion.
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refining industry was somewhat
different and more expansive than what
was permitted for the other processes
previously included in 40 CFR
261.4(a)(12)(i). Because of this
expansion, we asked for comment on
whether additional records and/or
reporting requirements might be
necessary. We proposed this alternative
strategy (i.e., gasification facilities could
be located either on-site or off-site of a
petroleum refinery) because we believed
that excluding oil-bearing hazardous
secondary materials processed in
gasification systems operating
physically outside of a petroleum
refinery could still be an extension of
the petroleum refining process. It is not
unusual for the refining of oil into fuels
to occur at multiple locations.
Many commenters generally were
supportive of allowing off-site facilities
as part of the exclusion. However, there
were some commenters that strongly
believed that gasification should only
occur at a petroleum refinery.
Commenters supporting off-site
gasification agreed with the Agency’s
assessment that any gasification process
operated off-site would be technically
indistinguishable from the types of
gasifiers operated at a petroleum
refinery. One commenter believed that
generators would be better served by
transporting the oil-bearing hazardous
secondary materials to a centralized
processing facility for conversion to
synthesis gas, and if the exclusion is not
extended to ‘‘off-site’’ gasification, the
exclusion would be meaningless and
have limited, if any, practical use.
The Agency recognizes and agrees, in
part, with the potential flexibility
afforded to petroleum refineries that
have an option of using off-site
gasification facilities (i.e., gasification
systems not located at a petroleum
refinery). However, we have decided not
to promulgate this aspect of the rule.
The Agency has concluded that a
gasification operation located off-site of
a petroleum refinery is inconsistent
with our basic premise for promulgating
this exclusion—gasification is a part of
the petroleum refining process. As such,
EPA is electing to simplify its approach
today by allowing this exemption only
for facilities that clearly meet the
definition of petroleum refineries.30 It
30 It should be noted that petroleum refineries
that ship oil-bearing hazardous secondary materials
to an off-site gasification system not located at a
petroleum refinery (SIC 2911) would not meet the
conditions of this exclusion and would be subject
to the appropriate Subtitle C regulations. See, for
example, the Synthesis Gas Rule at 40 CFR
261.38(b). Furthermore, a gasification facility that
accepts oil-bearing hazardous secondary materials
from a petroleum refinery can not claim to be part
of the petroleum refining process and utilize this
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67
should be noted, however, that under
the provisions of the exclusion, oilbearing hazardous secondary materials
may be inserted into the same
petroleum refinery where they are
generated, or sent directly to another
petroleum refinery, and still be
excluded under this provision.31
VI. What Will the Effect of the Final
Rule Be on Recycling and Energy
Recovery?
Predicting the impacts of any rule is
a difficult task. In most cases, the
marketplace determines the adoption of
new technologies and/or practices. In
the case of gasification, it is doubly
difficult as both the waste management
market and the fuels market will impact
adoption of the technology more than
any regulatory provision. Today’s
conditional exclusion provides
operators of petroleum refineries an
option to consider. This does not mean
that every petroleum refinery will adopt
this technology as part of their
operations, but it may mean that some
will adopt the technology to provide for
power or steam production less
expensively, or for the generation of
hydrogen used elsewhere in the
petroleum refining process, or sold as a
fuel or feedstock. What the rule does do
is provide operational flexibility to
allow petroleum refiners to adopt a
technology that generates valuable
products as a result of processing oilbearing hazardous secondary materials
that can and have historically been
managed as solid and hazardous waste.
With this rulemaking, petroleum
refiners can decide whether to invest in
the development of gasification with the
knowledge that it will also allow them
to increase their production efficiency
and reduce their costs through the
conversion of these materials.
VII. How Will These Regulatory
Changes Be Administered and Enforced
in the States?
Under section 3006 of RCRA, EPA
may authorize qualified states to
administer their own hazardous waste
exclusion, even if the synthesis gas is sent back to
the petroleum refinery for use. However, we do
recognize that there will be situations where
petroleum gasification facilities are built in close
proximity (e.g., adjoining land) and are part of the
petroleum refining facility. In general, such
facilities would be within the scope of the
exemption being promulgated today.
31 See the February 8, 2002 letter from Mr. Robert
Springer, Director of the Office of Solid Waste to
Mr. Rob Short, Managing Director Tetra Process
Services, L.C. In this letter, Mr. Short posed twelve
detailed questions concerning the regulatory status
of oil-bearing hazardous secondary materials under
the RCRA. Specifically, clarification was requested
on numerous aspects of the exclusion at 40 CFR
261.4(a)(12)(i).
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programs in lieu of the federal program
within the state. Following
authorization, EPA retains enforcement
authority under sections 3008, 3013,
and 7003 of RCRA, although authorized
states have primary enforcement
responsibility. The standards and
requirements for state authorization are
found at 40 CFR Part 271.
Prior to enactment of the Hazardous
and Solid Waste Amendments of 1984
(HSWA), a state with final RCRA
authorization administered its
hazardous waste program entirely in
lieu of EPA administering the federal
program in that state. The federal
requirements no longer applied in the
authorized state, and EPA could not
issue permits for any facilities in that
state, since only the state was
authorized to issue RCRA permits.
When new, more stringent federal
requirements were promulgated, the
state was obligated to enact equivalent
authorities within specified time frames.
However, the new federal requirements
did not take effect in an authorized state
until the state adopted the federal
requirements as state law.
In contrast, under RCRA section
3006(g) (42 U.S.C. 6926(g)), which was
amended by HSWA, new requirements
and prohibitions imposed under HSWA
authority take effect in authorized states
at the same time that they take effect in
unauthorized states. EPA is directed by
the statute to implement these
requirements and prohibitions in
authorized states, including the
issuance of permits, until the state is
granted authorization to do so. While
states must still adopt HSWA related
provisions as state law to retain final
authorization, EPA implements the
HSWA provisions in authorized states
until the states do so.
Authorized states are required to
modify their programs only when EPA
enacts federal requirements that are
more stringent or broader in scope than
existing federal requirements. RCRA
section 3009 allows the states to impose
standards more stringent than those in
the federal program (see also 40 CFR
271.1). Therefore, authorized states may,
but are not required to, adopt federal
regulations, both HSWA and nonHSWA, considered less stringent than
previous federal regulations.
Today’s exclusion is finalized
pursuant to non-HSWA authority and is
considered to be less stringent than the
current federal requirements. Therefore,
states will not be required to adopt and
seek authorization for the finalized
changes. EPA will implement the
changes to the exemptions only in those
states which are not authorized for the
RCRA program. Nevertheless, EPA
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believes that this rulemaking has
considerable merit, and we thus
strongly encourage states to amend their
programs and become federallyauthorized to implement this rule.
VIII. What Are the Costs and Benefits
of the Final Rule?
The costs and benefits of any
regulatory action are traditionally
measured by the net change in social
welfare that it generates. The Agency’s
economic assessment conducted in
support of today’s final rule evaluates
costs, cost savings (benefits), waste
quantities affected, and other impacts,
such as environmental justice,
children’s health, unfunded mandates,
regulatory takings, and small entity
impacts. To conduct this analysis, we
prepared a baseline characterization for
waste management and gasification at
petroleum refineries, developed and
implemented a methodology for
examining impacts, and followed
appropriate guidelines and procedures
for examining equity considerations,
children’s health, and other impacts.
Because EPA’s data are limited, the
estimated findings from these analyses
should be viewed as national, not sitespecific impacts.
Proper baseline specification is vital
in the assessment of incremental costs,
benefits, and other economic impacts
associated with a rule that would
expand the exclusion for oil-bearing
hazardous secondary materials that are
utilized to generate fuels and other
chemicals. The baseline essentially
describes the world absent any
expanded exclusion. The incremental
impacts of today’s final rule are
evaluated by predicting post-rule
responses with respect to baseline
conditions and actions. The baseline, as
applied in this analysis, is assumed to
be the point at which the final rule is
published. A full discussion of baseline
specifications is presented in the
economic assessment document
completed for this rule.32
As outlined above, the final rule
creates an exclusion for oil-bearing
hazardous secondary materials
generated at a petroleum refinery if this
material is used at a petroleum refinery
as an input for the production of
synthesis gas. Because not all petroleum
refineries will elect to include a
gasification system as part of their
petroleum refinery, the impacts of the
final rule will depend significantly on
the number of petroleum refineries that
32 Assessment of the Potential Costs, Benefits, and
Other Impacts of the Exclusion for Gasification of
Petroleum Oil-Bearing Secondary Materials—Final
Rule, August 2007.
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decide to adopt the technology and use
the exclusion and the baseline waste
management practices of these
petroleum refineries. To account for
these factors in this analysis, a bottomup analytic approach was developed for
estimating impacts based on the
decisions of individual petroleum
refineries to exclude or not exclude
their oil-bearing hazardous secondary
materials under the final rule. The
analysis of each affected petroleum
refinery begins by estimating the likely
costs and benefits associated with its
potential use of the exclusion. A key
assumption of the analysis is that a
petroleum refinery will divert its oilbearing hazardous secondary materials
to gasification if the following two
conditions apply: (1) The benefits
realized by the petroleum refinery if it
uses the exclusion exceed the related
costs, and (2) the benefits realized by
the gasification system receiving the
petroleum refinery’s oil-bearing
hazardous secondary materials exceed
the costs associated with accepting this
material.
After determining whether a
petroleum refinery is likely to divert its
oil-bearing hazardous secondary
materials to gasification, we estimate the
total impacts associated with its
decision to use or not use the exclusion.
If the petroleum refinery is unlikely to
use the exclusion, we assume zero
impacts. If the analysis suggests that the
petroleum refinery will use the
exclusion, we estimate impacts as the
sum of three items: (1) The savings that
the petroleum refinery will experience
by diverting its oil-bearing hazardous
secondary materials to gasification, (2)
savings for the petroleum refinery that
receives this material and uses it as a
feedstock in its gasification system, and
(3) indirect third-party costs. Indirect
third-party costs include increased
virgin fuel and material costs for
facilities that receive and manage the
petroleum refinery’s oil-bearing
hazardous secondary materials in the
baseline (i.e., prior to the promulgation
of the final rule) and either burn it for
energy recovery or recycle it to recover
metals or other valuable materials.
To complete our analysis and estimate
the total impacts of the final rule, we
summed the impacts associated with
oil-bearing hazardous secondary
materials diverted to gasification under
the exclusion. In addition, we assessed
the impacts of the rule under two
scenarios to account for uncertainty in
the operational status of gasification
systems that are planned, but have not
yet gone online: a low-capacity scenario
reflecting existing gasification capacity
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revenues of these facilities, this loss
represents a small fraction of their
revenues. The impact of the final rule
depends significantly on the cost of
incineration. The impacts reflect the
average cost of incinerating bulk sludge,
as reported by the Environmental
Technology Council (ETC). If we use the
low end of ETC’s cost range, the net
social benefits of the rule decline to $5.2
million to $25.5 million per year.34
and a high-capacity scenario reflecting
existing and planned capacity.
This rule is projected to result in a
benefit to society in the form of net cost
savings to the private sector, on a
nationwide basis, thereby allowing for
the more efficient use of limited
resources elsewhere in the market. For
more detail regarding the data sources,
key assumptions, and any limitations
associated with the analyses of the
economic impacts, the reader is referred
to the economic assessment document
completed for this rule, which can be
found in the docket to this rulemaking.
As described in the methodology
overview in EPA’s economic assessment
document, we estimated the impacts of
the final rule under two gasification
capacity scenarios: (1) A low-capacity
scenario that reflects the capacity of the
three petroleum refinery gasification
systems that are known to be operating;
and (2) a high-capacity scenario that
reflects the capacity of these three
systems plus two additional units that
were planned as of 2003, but have not
yet gone online. Results for both of these
scenarios are presented as a range of the
potential net social benefits of the rule,
in order to help account for the
uncertainty regarding the future
operational status of planned units not
yet in operation.33
The central conclusion of our analysis
states that approximately 324,300 tons
of oil-bearing hazardous secondary
materials generated by 152 refineries
would qualify for the exclusion each
year. Of this quantity, petroleum
refineries currently send approximately
205,500 tons offsite for disposal or
recycling; the remaining 118,800 tons
are processed onsite. Of the 324,300
tons of oil-bearing hazardous secondary
materials qualifying for the exclusion,
between 123,300 and 177,000 tons are
likely to be excluded by petroleum
refineries each year. This represents
approximately 38 percent to 55 percent
of the material eligible for the exclusion.
We estimate that the rule will yield
between $46.4 million and $48.7
million in net social benefits per year.
Avoided waste management costs make
up the most significant share of the
benefits of the rule, followed by
feedstock savings for gasification
systems. Commercial waste
management facilities that manage oilbearing hazardous secondary materials
in the baseline may experience annual
revenue losses of $10.8 million to $15.1
million under the final rule. Based on
the limited data available on the
B. Paperwork Reduction Act
This action does not impose an
information collection burden under the
provisions of the Paperwork Reduction
Act, 44 U.S.C. 3501 et seq. EPA is
amending an existing exclusion from
the definition of solid waste that applies
to hazardous secondary materials
generated at a petroleum refinery when
these materials are inserted back into
the petroleum refining process (see
current exclusion found at 40 CFR
261.4(a)(12)(i)). With today’s final rule,
the conditional exclusion will be
revised to add ‘‘gasification’’ to the list
of identified petroleum refinery
processes into which hazardous
secondary materials can be legitimately
recycled. Materials excluded under 40
33 The IGCC unit located at the El Dorado, Kansas
Refinery was used as part of this analysis. However,
as of 2006, this unit is no longer in operation.
34 ETC, Incinerator and Landfill Cost Data,
https://www.etc.org/costsurvey8.cfm, accessed
September 8, 2006.
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IX. Statutory and Executive Order
Reviews
A. Executive Order 12866: Regulatory
Planning and Review
Under Executive Order 12866 (58 FR
51735, October 4, 1993), this action is a
‘‘significant regulatory action.’’ It has
been determined that this rule is a
‘‘significant regulatory action’’ because
it raises novel legal or policy issues
arising out of legal mandates, the
President’s priorities, or the principles
set forth in the Executive Order.
Accordingly, EPA submitted this rule to
the Office of Management and Budget
(OMB) for review under Executive
Order 12866 and any changes made in
response to OMB recommendations
have been documented in the docket for
this action.
In addition, EPA prepared an analysis
of the potential costs and benefits
associated with this action. As indicated
above, the annual cost savings of the
rule are estimated to be $46.4 million to
$48.7 million. This analysis is contained
in the document ‘‘Assessment of the
Potential Costs, Benefits, and Other
Impacts of the Exclusion for Gasification
of Petroleum Oil-Bearing Secondary
Materials—Final Rule.’’ A copy of the
analysis is available in the docket for
this regulation.
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69
CFR 261.4(a)(12)(i) are not solid wastes
for purposes of Subtitle C regulation,
and therefore are not (by definition)
hazardous wastes from the point of
generation. Therefore, requirements that
normally apply to the management of
hazardous wastes, such as notification
or the use of a hazardous waste
manifest, do not apply to these
materials, provided the conditions of
the exclusion are satisfied.
Burden means the total time, effort, or
financial resources expended by persons
to generate, maintain, retain, or disclose
or provide information to or for a
Federal agency. This includes the time
needed to review instructions; develop,
acquire, install, and utilize technology
and systems for the purposes of
collecting, validating, and verifying
information, processing and
maintaining information, and disclosing
and providing information; adjust the
existing ways to comply with any
previously applicable instructions and
requirements; train personnel to be able
to respond to a collection of
information; search data sources;
complete and review the collection of
information; and transmit or otherwise
disclose the information. An agency
may not conduct or sponsor, and a
person is not required to respond to a
collection of information unless it
displays a currently valid OMB control
number. The OMB control numbers for
EPA’s regulations in 40 CFR are listed
in 40 CFR Part 9.
C. Regulatory Flexibility Act
The Regulatory Flexibility Act (RFA)
as amended by the Small Business
Regulatory Enforcement Fairness Act of
1996 (SBREFA), 5 U.S.C. 601 et seq,
generally requires an agency to prepare
a regulatory flexibility analysis of any
rule subject to notice and comment
rulemaking requirements under the
Administrative Procedure Act, or any
other statute. This analysis must be
completed unless the agency is able to
certify that the rule will not have a
significant economic impact on a
substantial number of small entities.
Small entities include small businesses,
small not-for-profit enterprises, and
small governmental jurisdictions.
For purposes of assessing the impacts
of today’s rule on small entities, small
entities are defined as: (1) A small
business as defined by the Small
Business Administration’s (SBA)
regulations at 13 CFR 121.201; (2) a
small governmental jurisdiction that is a
government of a city, county, town,
school district or special district with a
population of less than 50,000; and (3)
a small organization that is any not-forprofit enterprise which is independently
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owned and operated and is not
dominant in its field.
After considering the economic
impacts of today’s rule on small entities,
I certify that this action will not have a
significant economic impact on a
substantial number of small entities. In
determining whether a rule has a
significant economic impact on a
substantial number of small entities, the
impact of concern is any significant
adverse economic impact on small
entities, since the primary purpose of
the regulatory flexibility analyses is to
identify and address regulatory
alternatives ‘‘which minimize any
significant economic impact of the rule
on small entities.’’ 5 U.S.C. 603 and 604.
Thus, an agency may certify that a rule
will not have a significant economic
impact on a substantial number of small
entities if the rule relieves regulatory
burden, or otherwise has a positive
economic effect on all of the small
entities subject to the rule.
The final rule is projected to result in
benefits/cost savings for those
petroleum refineries that use the
exclusion. In addition, those petroleum
refineries that choose not to take
advantage of the subject exclusion
would experience no direct impact from
this final rule. Consequently, the rule is
not expected to adversely affect small
entities that generate oil-bearing
hazardous secondary materials eligible
for the exclusion. Nevertheless, we
developed facility-specific impact
estimates for petroleum refineries that
may be classified as small entities to
show how they would likely benefit
from the final rule. The SBA considers
a petroleum refinery to be a small
business if it has ‘‘no more than 1,500
employees or more than 125,000 barrels
per calendar day total Operable
Atmospheric Crude Oil Distillation
capacity.’’ Based on the available data,
it is not feasible to measure the
distillation capacities of each refinery
affected by the rule; therefore, we relied
on facility employment data to
determine which petroleum refineries
are small entities. Our analysis of
employment data suggests that 37 of the
152 refineries affected by the rule are
small entities.
The benefits (cost savings) of the final
rule on each small business are
expected to range from $0 to $2.0
million per year. It is further estimated
that the aggregate small entity impacts
total $2.1 million to $2.5 million per
year in cost savings, which represents
4.3 to 5.4 percent of the annual impact
of the final rule. Similarly, the quantity
of material eligible for the exclusion that
is generated by small businesses, 16,895
tons, accounts for 5.2 percent of the
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total oil-bearing hazardous secondary
materials tonnage eligible for the
exclusion. We have therefore concluded
that today’s final rule will relieve
regulatory burden for affected small
entities.
D. Unfunded Mandates Reform Act
Title II of the Unfunded Mandates
Reform Act of 1995 (UMRA), Public
Law 104–4, establishes requirements for
Federal agencies to assess the effects of
their regulatory actions on State, local,
and tribal governments and the private
sector. Under section 202 of the UMRA,
EPA generally must prepare a written
statement, including a cost-benefit
analysis, for proposed and final rules
with ‘‘Federal mandates’’ that may
result in expenditures to State, local,
and tribal governments, in the aggregate,
or to the private sector, of $100 million
or more in any one year. Before
promulgating an EPA rule for which a
written statement is needed, section 205
of the UMRA generally requires EPA to
identify and consider a reasonable
number of regulatory alternatives and
adopt the least costly, most costeffective or least burdensome alternative
that achieves the objectives of the rule.
The provisions of section 205 do not
apply when they are inconsistent with
applicable law. Moreover, section 205
allows EPA to adopt an alternative other
than the least costly, most cost-effective
or least burdensome alternative if the
Administrator publishes with the final
rule an explanation why that alternative
was not adopted. Before EPA establishes
any regulatory requirements that may
significantly or uniquely affect small
governments, including tribal
governments, it must have developed
under section 203 of the UMRA a small
government agency plan. The plan must
provide for notifying potentially
affected small governments, enabling
officials of affected small governments
to have meaningful and timely input in
the development of EPA regulatory
proposals with significant Federal
intergovernmental mandates, and
informing, educating, and advising
small governments on compliance with
the regulatory requirements.
Based on these criteria set forth by the
UMRA, the final rule does not contain
a significant unfunded mandate. As
reported in the analytic results
presented above, the rule is not likely to
result in annualized costs of $100
million or more, either for the private
sector or for state, local, and tribal
governments.
Today’s rule contains no federal
mandates (under the regulatory
provisions of Title II of the UMRA) for
state, local, or tribal governments or the
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private sector, as the rule imposes no
enforceable duty on any State, local or
tribal governments or the private sector.
Furthermore, EPA has determined that
this rule contains no regulatory
requirements that might significantly or
uniquely affect small governments.
Thus today’s rule is not subject to the
requirements of sections 202 and 205 of
UMRA.
E. Executive Order 13132: Federalism
Executive Order 13132, entitled
‘‘Federalism’’ (64 FR 43255, August 10,
1999) requires EPA to develop an
accountable process to ensure
‘‘meaningful and timely input by state
and local officials in the development of
regulatory policies that have Federalism
implications.’’ ‘‘Policies that have
Federalism implications’’ is defined in
the Executive Order to include
regulations that have ‘‘substantial direct
effects on the states, on the relationship
between the national government and
the states, or on the distribution of
power and responsibilities among the
various levels of government.’’
This final rule does not have
Federalism implications. It will not
have substantial direct effects on the
states, on the relationship between the
national government and the states, or
on the distribution of power and
responsibilities among the various
levels of government, as specified in
Executive Order 13132, because it will
not impose any requirements on states
or any other level of government. Thus,
the requirements of Section 6 of the
Executive Order do not apply to this
rule.
F. Executive Order 13175: Consultation
and Coordination With Indian Tribal
Governments
Executive Order 13175, entitled
‘‘Consultation and Coordination With
Indian Tribal Governments’’ (65 FR
67249, November 9, 2000), requires EPA
to develop an accountable process to
ensure ‘‘meaningful and timely input by
tribal officials in the development of
regulatory policies that have tribal
implications.’’ This final rule does not
have tribal implications, as specified in
Executive Order 13175. No Tribal
governments are known to own or
operate petroleum refineries that
generate oil-bearing hazardous
secondary materials subject to the final
rule. Thus, Executive Order 13175 does
not apply to this rule.
G. Executive Order 13045: Protection of
Children From Environmental Health
Risks and Safety Risks
Executive Order 13045, ‘‘Protection of
Children From Environmental Health
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Risks and Safety Risks’’ (62 FR 19885,
April 23, 1997), applies to any rule that:
(1) Is determined to be ‘‘economically
significant’’ as defined under Executive
Order 12866, and (2) concerns an
environmental health or safety risk that
EPA has reason to believe may have a
disproportionate effect on children. If
the regulatory action meets both criteria,
the Agency must evaluate the
environmental health or safety effects of
the planned rule on children, and
explain why the planned regulation is
preferable to other potentially effective
and reasonably feasible alternatives
considered by the Agency.
EPA interprets Executive Order 13045
as applying only to those regulatory
actions that are based on health or safety
risks, such that the analysis required
under section 5–501 of the Order has
the potential to influence the regulation.
This final rule is not subject to
Executive Order 13045 because it does
not establish an environmental standard
intended to mitigate health or safety
risks.
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H. Executive Order 13211: Actions That
Significantly Affect Energy Supply,
Distribution, or Use
This rule is not a ‘‘significant energy
action’’ as defined in Executive Order
13211, ‘‘Actions Concerning Regulations
That Significantly Affect Energy Supply,
Distribution, or Use’’ (66 FR 28355 (May
22, 2001)), because it is not likely to
have a significant adverse effect on the
supply, distribution, or use of energy.
On the contrary, this rule is expected to
result in energy savings, as described
below.
EPA estimates that of the 324,300 tons
of oil-bearing hazardous secondary
material qualifying for the exclusion,
approximately 36,735 tons are currently
managed through energy recovery in the
baseline. Based on the results of our
analysis, we estimate that between 3,700
to 18,700 tons of the 36,735 tons
currently being reported as being
recovered (e.g., managed) for energy
recovery will be diverted to gasification
at petroleum refineries as a result of the
final rule. This represents an energy loss
of 19,800 to 101,300 MMBtu for
facilities that manage this material for
energy recovery in the baseline. This is
the equivalent of 3,400 to 17,500 barrels
of crude oil per year.35 The petroleum
refineries that gasify this oil-bearing
hazardous secondary material under the
final rule, however, would use the
resulting synthesis gas as a fuel for the
35 According to the U.S. Energy Information
Administration (EIA) Annual Energy Outlook 2006,
Table A2, one barrel of crude oil produced has a
heat content of 5.8 million Btu.
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19:41 Dec 31, 2007
Jkt 214001
production of power or other petroleum
products, which would (at least
partially) offset the 19,800 to 101,300
MMBtu energy loss mentioned above.
Moreover, gasification of the 119,600 to
158,300 tons of excluded material not
burned for energy recovery in the
baseline would yield additional energy
savings. Assuming that all of the energy
content of this material is retained in
the resulting synthesis gas, the
gasification of this material represents
energy savings of 648,300 to 858,000
MMBtu per year. Therefore, accounting
for the estimated energy loss of 19,800
to 101,300 MMBtu associated with oilbearing hazardous secondary materials
burned for energy recovery in the
baseline, this rule could yield a net
energy savings ranging from 628,500 to
756,700 MMBtu per year.
I. National Technology Transfer and
Advancement Act of 1995
Section 12(d) of the National
Technology Transfer and Advancement
Act of 1995 (‘‘NTTAA’’), Public Law
104–113, 12(d) (15 U.S.C. 272 note)
directs EPA to use voluntary consensus
standards in its regulatory activities
unless to do so would be inconsistent
with applicable law or otherwise
impractical. Voluntary consensus
standards are technical standards (e.g.,
materials specifications, test methods,
sampling procedures, and business
practices) that are developed or adopted
by voluntary consensus standards
bodies. The NTTAA directs EPA to
provide Congress, through OMB,
explanations when the Agency decides
not to use available and applicable
voluntary consensus standards.
The final rule does not involve
technical standards. Therefore, EPA did
not consider the use of any voluntary
consensus standards.
J. Executive Order 12898: Federal
Actions To Address Environmental
Justice in Minority Populations and
Low-Income Populations
Executive Order 12898 (59 FR 7629
(Feb. 16, 1994)) establishes federal
executive policy on environmental
justice. Its main provision directs
federal agencies, to the greatest extent
practicable and permitted by law, to
make environmental justice part of their
mission by identifying and addressing,
as appropriate, disproportionately high
and adverse human health or
environmental effects of their programs,
policies, and activities on minority
populations and low-income
populations in the United States.
EPA has determined that this final
rule will not have disproportionately
high and adverse human health or
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71
environmental effects on minority or
low-income populations because it does
not affect the level of protection
provided to human health or the
environment.
Under the final rule, EPA estimates
that 123,000 to 177,000 tons of oilbearing hazardous secondary materials
will be diverted to gasification processes
from their baseline disposition at
hazardous waste treatment, storage, and
disposal facilities (TSDFs). As such, the
final rule will concentrate the
processing of excluded material at the
limited number of petroleum refineries
that could potentially use this material
as a feedstock under the final rule.
However, EPA does not believe that
gasification of this material represents a
greater risk to the public than baseline
management practices. Rather than
managing the excluded material as
hazardous waste and transporting it to
more widely dispersed TSDFs, as is
currently the case (e.g., under the
baseline), the final rule would help limit
distribution of these materials such that
they are instead managed at their source
of generation (e.g., petroleum refineries).
EPA also assessed the demographic
characteristics of populations living
within a one-mile radius of petroleum
refineries with gasification systems
using geo-coded data from the U.S.
Census Bureau. This analysis shows that
the areas surrounding gasification
systems affected by the rule have
disproportionately high minority and
low-income populations when
compared to the national average.
However, based on a number of
published studies, areas in close
proximity to TSDFs and combustion
facilities also have disproportionately
high minority and low-income
populations that are similar to or greater
than those of petroleum refineries with
gasification systems. For instance,
among the individuals living within one
mile of the existing and planned
gasification systems included in our
analysis, 15.8 percent are low-income
individuals, compared to 15.7 percent
and 22.3 percent near TSDFs and
hazardous waste combustion facilities,
respectively. Similarly, 28.1 percent of
the individuals living near existing and
planned gasification systems are
minorities, compared to 27.2 percent
living near TSDFs and 38.3 percent
living near hazardous waste combustion
facilities. These findings show that the
percentages of low-income and minority
populations near TSDFs are similar to or
greater than those of populations living
near petroleum refineries with
gasification systems.
The implication of our analyses is that
low-income and minority populations
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will not bear a disproportionate share of
any human health or environmental
effects associated with shifting the
processing of excluded oil-bearing
hazardous secondary materials to
gasification systems. Furthermore, as
less oil-bearing hazardous secondary
materials will be received by TSDFs and
hazardous waste combustion facilities,
low-income and minority populations
living near these facilities would likely
experience a potential reduction in risk
under the final rule.
K. Congressional Review Act
List of Subjects
40 CFR Part 260
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Environmental protection,
Administrative practice and procedure,
Confidential business information,
Hazardous waste, Reporting and
recordkeeping requirements.
19:41 Dec 31, 2007
Dated: December 20, 2007.
Stephen L. Johnson,
Administrator.
For the reasons set out in the
preamble, 40 CFR chapter I is amended
as follows:
I
PART 260—HAZARDOUS WASTE
MANAGEMENT SYSTEM; GENERAL
1. The authority citation for part 260
continues to read as follows:
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Authority: 42 U.S.C. 6905, 6912(a), 6921–
6927, 6930, 6934, 6935, 6937, 6938, 6939,
and 6974.
Subpart B—Definitions
2. Section 260.10 is amended by
adding in alphabetical order the
definition of ‘‘Gasification’’ to read as
follows:
I
§ 260.10
Definitions.
*
*
*
*
*
Gasification. For the purpose of
complying with 40 CFR 261.4(a)(12)(i),
gasification is a process, conducted in
an enclosed device or system, designed
and operated to process petroleum
feedstock, including oil-bearing
hazardous secondary materials through
a series of highly controlled steps
utilizing thermal decomposition,
limited oxidation, and gas cleaning to
yield a synthesis gas composed
primarily of hydrogen and carbon
monoxide gas.
*
*
*
*
*
PART 261—IDENTIFICATION AND
LISTING OF HAZARDOUS WASTE
3. The authority citation for part 261
continues to read as follows:
I
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Authority: 42 U.S.C. 6905, 6912(a), 6921,
and 6938.
4. Section 261.4 is amended by
revising paragraph (a)(12)(i) to read as
follows:
I
§ 261.4
I
The Congressional Review Act, 5
U.S.C. 801 et seq., as amended by the
Small Business Regulatory Enforcement
Fairness Act of 1996, generally provides
that before a rule may take effect, the
agency promulgating the rule must
submit a rule report, which includes a
copy of the rule, to each House of the
Congress and to the Comptroller General
of the United States. EPA will submit a
report containing this rule and other
required information to the U.S. Senate,
the U.S. House of Representatives, and
the Comptroller General of the United
States prior to publication of the rule in
the Federal Register. A major rule
cannot take effect until 60 days after it
is published in the Federal Register.
This action is not a ‘‘major rule’’ as
defined by 5 U.S.C. 804(2). This rule
will be effective February 1, 2008.
VerDate Aug<31>2005
40 CFR Part 261
Excluded hazardous waste, Hazardous
waste, Recycling, Reporting and
recordkeeping requirements.
Exclusions.
(a) * * *
(12)(i) Oil-bearing hazardous
secondary materials (i.e., sludges,
byproducts, or spent materials) that are
generated at a petroleum refinery (SIC
code 2911) and are inserted into the
petroleum refining process (SIC code
2911—including, but not limited to,
distillation, catalytic cracking,
fractionation, gasification (as defined in
40 CFR 260.10) or thermal cracking
units (i.e., cokers)) unless the material is
placed on the land, or speculatively
accumulated before being so recycled.
Materials inserted into thermal cracking
units are excluded under this paragraph,
provided that the coke product also
does not exhibit a characteristic of
hazardous waste. Oil-bearing hazardous
secondary materials may be inserted
into the same petroleum refinery where
they are generated, or sent directly to
another petroleum refinery and still be
excluded under this provision. Except
as provided in paragraph (a)(12)(ii) of
this section, oil-bearing hazardous
secondary materials generated
elsewhere in the petroleum industry
(i.e., from sources other than petroleum
refineries) are not excluded under this
section. Residuals generated from
processing or recycling materials
excluded under this paragraph (a)(12)(i),
where such materials as generated
would have otherwise met a listing
under subpart D of this part, are
designated as F037 listed wastes when
disposed of or intended for disposal.
*
*
*
*
*
[FR Doc. E7–25240 Filed 12–31–07; 8:45 am]
BILLING CODE 6560–50–P
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Agencies
[Federal Register Volume 73, Number 1 (Wednesday, January 2, 2008)]
[Rules and Regulations]
[Pages 57-72]
From the Federal Register Online via the Government Printing Office [www.gpo.gov]
[FR Doc No: E7-25240]
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ENVIRONMENTAL PROTECTION AGENCY
40 CFR Parts 260 and 261
[EPA-HQ-RCRA-2002-0002: FRL-8511-5]
RIN 2050-AE78
Regulation of Oil-Bearing Hazardous Secondary Materials From the
Petroleum Refining Industry Processed in a Gasification System To
Produce Synthesis Gas
AGENCY: Environmental Protection Agency.
ACTION: Final rule.
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SUMMARY: The Environmental Protection Agency (EPA) is revising its
hazardous waste management regulations under the Resource Conservation
and Recovery Act (RCRA) to further promote the environmentally sound
recycling of oil-bearing hazardous secondary materials generated by the
petroleum refining industry. Specifically, EPA is amending an existing
exclusion from the definition of solid waste for oil-bearing hazardous
secondary materials when they are processed in a gasification system at
a petroleum refinery for the production of synthesis gas. We are
finalizing this exclusion so that the gasification of these materials
will have the same regulatory status (they are all excluded from the
definition of solid waste under RCRA) as oil-bearing hazardous
secondary materials that are reinserted into the petroleum refining
process. This action serves what we believe is a national interest by
capturing as much energy from a barrel of oil as possible to maximize
production efficiencies at petroleum refineries in an energy
constrained world.
DATES: This final rule is effective on February 1, 2008.
ADDRESSES: EPA has established a docket for this action under Docket ID
No. EPA-HQ-RCRA-2002-0002. All documents in the docket are listed on
the https://www.regulations.gov web site. Although listed in the index,
some information is not publicly available, because, for example, it
may be Confidential Business Information (CBI) or other information,
the disclosure of which is restricted by statute. Certain material,
such as copyrighted material, is not placed on the Internet and will be
publicly available only in hard copy form. Publicly available docket
materials are available either electronically through https://
www.regulations.gov or in hard copy at the RCRA Docket, EPA/DC, EPA
West, Room 3334, 1301 Constitution Avenue, NW., Washington, DC. This
Docket Facility is open from 8:30 a.m. to 4:30 p.m., Monday through
Friday, excluding legal holidays. The telephone number for the Public
Reading Room is (202) 566-1744, and the telephone number for the RCRA
docket is (202) 566-0270.
FOR FURTHER INFORMATION CONTACT: Elaine Eby, Waste Minimization Branch,
Hazardous Waste Minimization and Management Division, Office of Solid
Waste (5302P), Environmental Protection Agency, 1200 Pennsylvania Ave.,
NW., Washington, DC 20460; telephone number: (703) 308-8449, fax
number: (703) 308-8433, e-mail address: eby.elaine@epa.gov.
SUPPLEMENTARY INFORMATION:
A. Does This Action Apply to Me?
This rule may apply to entities regulated under RCRA, in the
petroleum refining industry, identified as Standard Industrial
Classification (SIC) 2911. To determine whether your facility, company,
or business is affected by this action, you should carefully examine 40
CFR Parts 260 through 271. If you have questions regarding the
applicability of this action to a particular entity, consult the person
listed in the preceding ``FOR FURTHER INFORMATION CONTACT'' section.
B. Table of Contents
I. Statutory Authority.
II. Summary of This Action.
III. Background.
IV. Development of This Final Rule.
A. How Many Gasification Systems Are Currently Operating at
Petroleum Refineries?
B. What Conclusions Have We Drawn About Gasification Systems
Operating at Petroleum Refineries?
V. This Final Rule.
A. Does the Conditional Exclusion Include a Definition for a
Gasification System Used at a Petroleum Refinery?
B. Does the Conditional Exclusion Include a Synthesis Gas
Specification?
C. Does the Conditional Exclusion Prohibit Oil-Bearing Hazardous
Secondary Material From Being Placed on the Land
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Prior to Insertion in the Gasification System?
D. Does the Conditional Exclusion Prohibit Oil-Bearing Hazardous
Secondary Materials From Being Speculatively Accumulated Prior to
Insertion in the Gasification System?
E. Does the Conditional Exclusion Regulate Certain Metals in
Residuals Generated from the Gasification Process?
F. Does the Conditional Exclusion Require Additional
Recordkeeping and Reporting Requirements?
VI. What Will the Effect of the Final Rule Be on Recycling and
Energy Recovery?
VII. How Will These Regulatory Changes Be Administered and Enforced
in the States?
VIII. What Are the Costs and Benefits of the Final Rule?
IX. Statutory and Executive Order Reviews.
A. Executive Order 12866: Regulatory Planning and Review.
B. Paperwork Reduction Act.
C. Regulatory Flexibility Act.
D. Unfunded Mandates Reform Act.
E. Executive Order 13132: Federalism.
F. Executive Order 13175: Consultation and Coordination With
Indian Tribal Governments.
G. Executive Order 13045: Protection of Children From
Environmental Health Risks and Safety Risks.
H. Executive Order 13211: Actions That Significantly Affect
Energy Supply, Distribution, or Use.
I. National Technology Transfer and Advancement Act of 1995.
J. Executive Order 12898: Federal Actions To Address
Environmental Justice in Minority Populations and Low-Income
Populations.
K. Congressional Review Act.
I. Statutory Authority
The U.S. Environmental Protection Agency (EPA or the Agency)
regulates the generation and management of hazardous waste under 40 CFR
Parts 260 through 273 using the authority of the Resource Conservation
and Recovery Act of 1976 (RCRA), as amended, 42 U.S.C. 6901 et seq.
II. Summary of This Action
EPA is amending an existing exclusion from the definition of solid
waste that applies to oil-bearing hazardous secondary materials
generated at a petroleum refinery when these materials are recycled by
inserting them back into the petroleum refining process. This exclusion
is found at 40 CFR 261.4(a)(12)(i) and applies to oil-bearing hazardous
secondary materials that are hazardous because they are listed in 40
CFR Part 261, Subpart D (e.g., K048-K052, K169-K170, and F037-F038), or
because they exhibit a hazardous characteristic under Part 261, Subpart
C.
With today's final rule, the exclusion will be revised to add
``gasification'' to the list of already recognized petroleum refinery
processes (e.g., distillation, catalytic cracking, fractionation, and
thermal cracking units) into which oil-bearing hazardous secondary
materials can be legitimately recycled. The Agency is also promulgating
a definition for the term ``gasification,'' at 40 CFR 260.10, which
applies only to this specific exclusion. The exclusion is conditioned
on there being no land placement and no speculative accumulation of the
oil-bearing hazardous secondary material prior to re-insertion into the
petroleum refining process. The exclusion allows these materials to be
inserted into the same petroleum refinery where they are generated, or
sent directly to another petroleum refinery, and still be excluded
under this provision.
Provided the conditions of the exclusion are met, oil-bearing
hazardous secondary materials will be excluded from the definition of
solid waste at the point of generation. Similarly, the fuels and by-
products manufactured from these excluded materials will also be
excluded.\1\ Residuals from the gasification process, like residuals
generated from other recognized petroleum refining processes (e.g.,
fines from coking operations) will be classified as newly generated
waste and would only be considered hazardous if they exhibit one or
more of the hazardous waste characteristics. However, as discussed in
the preamble for the Federal Register notice promulgating this
exclusion at 63 FR 42128 (August 6, 1998), the exclusion extends only
to materials actually reinserted into the petroleum refinery process,
and any residuals generated from the processing of oil-bearing
hazardous secondary materials prior to insertion into the petroleum
refining process are designated as F037 waste.
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\1\ The existing exclusion found at 40 CFR 261.4(a)(12)(i) also
requires that the oil-bearing hazardous secondary material inserted
into the petroleum refinery process does not result in the coke
product exhibiting one or more of the hazardous waste
characteristics.
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Subsequent to the promulgation of the exclusion in August 1998 (63
FR 42110), we proposed regulatory language that would create a new,
separate exclusion to address the gasification of oil-bearing hazardous
secondary materials. (See 67 FR 13684, March 25, 2002.) However, in the
course of finalizing this rule, we have concluded that a new exclusion
is unnecessary. Instead, we are following the original proposal
suggested in the July 15, 1998 Notice of Data Availability (NODA) (See
63 FR 38139) to add to 40 CFR 261.4(a)(12)(i) gasification, as one of
the recognized petroleum refining processes to which oil-bearing
hazardous secondary materials can be inserted and not be considered a
solid waste under the Subtitle C hazardous waste regulations. The
definition of gasification, however, is generally based on the March
2002 proposal, and comments and information developed as a result of
both the NODA and that proposal.
Today's final rule is based on information presented in the July
1998 NODA, the final rule for oil-bearing hazardous secondary materials
for petroleum refining operations published in August 1998, and the
March 25, 2002 proposed rule. The rulemaking record for this rule
incorporates the rulemaking records for all of these notices.
III. Background
The exclusion at 40 CFR 261.4(a)(12)(i) provides operators of
petroleum refineries with the ability to recycle materials generated by
the refining of crude oil to manufacture additional fuels. In that
rule, we specifically address certain reinsertion scenarios that
involved common practices within the industry (e.g., coking and quench
coking operations). Prior to finalizing these provisions, however, we
issued a Notice of Data Availability (NODA) specifically requesting
comment on extending the exclusion to gasification--a process that also
provides operators of petroleum refineries the ability to extract
additional hydrocarbons from these materials by converting them into a
synthesis gas. (See 63 FR 38139, July 15, 1998.)
We stated in the NODA that gasification of oil-bearing hazardous
secondary materials from the petroleum refining industry may be an
activity warranting an exclusion from the definition of solid waste,
because gasification also provides a means of recovering hydrocarbons
from these materials and could be viewed as an additional process in
crude oil refining. We also noted that a gasification system might
compete with other petroleum refining operations (i.e., coking) for
these same materials, which suggested to us that gasification is an
alternative fuel production process--just one that was not being used
extensively in the petroleum refining industry.
The Agency did not add gasification in the 1998 rule, choosing to
explicitly include only those petroleum refining processes discussed in
the original proposal. In 2002 however, the Agency proposed a
different, more ambitious exclusion for hazardous waste processed in a
gasification system for the production of synthesis gas. In that
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proposal, we solicited comment on two conditional exclusions. The first
was for oil-bearing hazardous secondary materials recycled in a
gasification system operating at a petroleum refinery or at a different
facility operating outside the petroleum refining industry. This
proposal was different from what was proposed in the 1998 NODA, where
gasification operations were specifically identified as part of the
petroleum refining operation. A second, much broader exclusion,
addressed all hazardous secondary material when processed in a
gasification system for the production of synthesis gas. This broader
exclusion is not being addressed as part of this rulemaking and is
still under consideration by the Agency.\2\
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\2\ However, it is likely that if we chose to move forward with
the broader exclusion, the Agency would issue a supplemental
proposal before it makes any final decision.
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Because the proposed exclusion was addressing recycling scenarios
for oil-bearing hazardous secondary materials outside petroleum
refining operations, we proposed an expanded set of conditions. The
conditions proposed included the conditions already included in 40 CFR
261.4(a)(12)(i) (e.g., no speculative accumulation and no land
placement of the material prior to reuse), as well as conditions, that
we believed, would ensure the legitimacy of the process as a production
operation, rather than a waste treatment process.
The first condition specified was a definition of the types of
gasification systems capable of processing these oil-bearing hazardous
secondary materials into synthesis gas. At the time, we were aware of a
number of devices operating in the United States (U.S.) that could
claim to be a type of gasification system, but did not gasify materials
in the same manner, or to the same extent, as the gasification systems
we considered for the proposal. We were concerned that these devices
may be more similar to waste treatment processes than to production
operations.
Additionally, we proposed that the synthesis gas product from the
gasification system meet the fuel specification promulgated for
hazardous waste derived synthesis gas in the ``Synthesis Gas Rule.''
\3\ The synthesis gas specification (or syngas spec) establishes
specific physical parameters and concentration levels for contaminants
and serves as a regulatory benchmark for classifying synthesis gas
produced from hazardous waste as a fuel that can be readily marketed,
rather than as a hazardous waste fuel (see 40 CFR 261.38(b)).\4\
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\3\ For purposes of this preamble discussion, we are using the
term, ``Synthesis Gas Rule'' to refer to the regulation found at 40
CFR 261.38(b). This regulation was developed as part of the RCRA
Comparable Fuels Exclusion that provides a conditional exclusion
from RCRA Subtitle C for fuels which are produced from a hazardous
waste, but which are comparable to some currently used fossil fuels.
The entire preamble and rule can be found in 63 FR 33782, June 19,
1998. Hazardous Waste Combustors; Revised Standard; Final Rule--Part
I: RCRA Comparable Fuel Exclusion; Permit Modification for Hazardous
Waste Combustion Units; Notification of Intent to Comply; Waste
Minimization and Pollution Prevention Criteria for Compliance
Extensions.
\4\ We also solicited comment on a number of approaches to
revise the synthesis gas specifications found at 40 CFR 261.38(b).
(See 67 FR at 13694, March 25, 2002.) In particular we were
interested in revised standards for the highly volatile metals and
some organic constituents.
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Finally, we proposed that any co-product or residue generated by
the gasification system be subject to the Universal Treatment Standards
(UTS) (found at 40 CFR 268.48) for six RCRA metals (i.e., antimony,
arsenic, chromium, lead, nickel, and vanadium), if such co-product or
residue was placed on the land. This condition was proposed to ensure
legitimacy by applying the same land disposal provisions to any co-
product and residual that would have existed had the oil-bearing
hazardous secondary materials not been excluded from the definition of
solid waste. We reasoned that this would eliminate any incentive to
claim to be performing ``gasification'' for the real purpose of
avoiding treatment of metals in residues that ultimately are placed on
the land.
In response to the proposal, a number of commenters generally
supported the idea of promoting the reuse of oil-bearing hazardous
secondary materials from petroleum refineries to produce additional
fuels, although they also expressed concern with one or more of the
proposed conditions. A number of other commenters, however, disagreed
with our approach. Specifically, these commenters believed that full
RCRA Subtitle C regulation for both the oil-bearing hazardous secondary
materials and the gasification process was mandated by RCRA. These
commenters stated that RCRA Subtitle C oversight is necessary because
gasification is merely a poor combustion process, promoting the
generation and release of toxic products of incomplete combustion
(PIC), including dioxin-containing compounds. Conversely, other
commenters questioned, as they had for the coking and quench coking
operations in the original exclusion, whether we had any regulatory
authority at all in this situation. (See discussion at 63 FR 42121-
42129, August 6, 1998.) These commenters suggested that the
gasification of oil-bearing hazardous secondary materials generated
elsewhere in the refining process is merely the final step in
extracting fuels from the crude oil feed to the refinery and is,
therefore, part of an ongoing production process. We also received
comments on the specific conditions we proposed as part of the
exclusion.
With regard to the specific technical issues for which we solicited
comment, we received little response. That is, commenters did not
provide data on the composition of gasification system residues or the
composition of synthesis gas. In addition, limited data were received
regarding the economics of operating a gasification system at a
petroleum refinery or elsewhere.\5\ While we solicited this information
for both the proposed petroleum refinery exclusion and the broader
exclusion applicable to all hazardous waste (see 67 FR at 13695, March
25, 2002), the lack of information submitted weighed heavily on our
decision to limit today's rulemaking specifically to the petroleum
refinery industry.
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\5\ One commenter described the composition of their residue
streams for their specific gasification system; however, no
constituent concentration data was provided. In this case, the
commenter described inorganic residues that vitrify into a leach
resistant glass, solid particulates of baghouse dust and a dissolved
salt scrubber solution.
A few comments were received on the economics of the
gasification process. Several commenters disagreed with our
assessment of the economics of running a gasification system. One
commenter disagreed with our statements that the cost of building
and operating a gasification system is sufficient to guarantee high
quality products. Other commenters stated that the changes we were
proposing would not lower the regulatory barriers to using
gasification as part of the production process.
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Major comments on today's rule are discussed elsewhere in this
preamble.
IV. Development of This Final Rule
Through study of existing technical reports and papers published by
the Department of Energy (DOE) and others, the Agency was aware that
gasification could be a part of the petroleum refining process. We
solicited data to confirm this in our proposal; however, commenters did
not provide a significant amount of new information, thus requiring EPA
to once again check existing information and data to confirm our
understanding of the gasification process and its use in petroleum
refinery operations. In addition, we sought to confirm, through site
visits, how gasification was integrated into the production process at
some petroleum refineries.
[[Page 60]]
A. How Many Gasification Systems Are Currently Operating at Petroleum
Refineries?
Petroleum refineries use gasification for the conversion of low-
value fuels and/or secondary material, such as petroleum coke,
visbreaker tar and deasphalter pitch into synthesis gas. Synthesis gas
can then be converted to usable products, such as hydrogen, ammonia and
other chemicals, and/or used as a fuel to produce steam and
electricity. Oil-bearing hazardous secondary materials generated at the
petroleum refinery can also be co-gasified with these other materials
to manufacture synthesis gas. In petroleum refining operations,
electric power generation is a preferred use for the synthesis gas. For
this purpose, the integrated gasification combined cycle (IGCC)
technology can be integrated into the petroleum refinery process.
Except for the gasifier and the feedstock preparation units, many of
the components in an IGCC system already exist at a petroleum refinery.
Downstream of a gasifier, petroleum refineries, as part of their
ongoing production processes, typically have the other components of an
IGCC plant, including gas clean-up systems, Claus plants, heat recovery
systems, and steam and gas turbines. Power generation for use within a
petroleum refinery is not a new activity and based on our research, is
widely practiced. Seldom, however, is enough power produced to allow it
to be sold for external consumption. With the utilization of an IGCC
plant, a refinery's internal power needs can be readily addressed with
surplus power sold as a commodity to outside consumers.
Presently, EPA has identified four gasification systems operating
at petroleum refineries in the U.S.\6\; one of these is an IGCC unit.
\7,8,9\ The second uses the synthesis gas to produce chemicals. The
Agency is also aware of two petroleum refineries that operate units
combining fluid coking with coke gasification, a process known as
flexicoking.TM\10\
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\6\ Data pertaining to operational gasification systems
processing secondary materials from petroleum refineries was
developed from a review of the Gasification Technology Council's
database. Based on information obtained from this database, there
are 16 gasification systems operating at petroleum refineries
outside the U.S. See email correspondence from Mr. James Childress,
Executive Director, Gasification Technology Council to Ms. Elaine
Eby, USEPA. Re: Operational Gasification Systems Processing
Petroleum Refining Residues at Petroleum Refineries. July 2007.
\7\ Experience With Low Value Feed Gasification at the El
Dorado, Kansas Refinery by Gary DelGrego. Texaco Power and
Gasification. Presented at the 1999 Gasification Technology
Conference. Recently, the Agency learned that the IGCC unit
operating at the El Dorado, Kansas refinery was shut down in 2006.
\8\ IGCCs combine the gasification reactor with a combined cycle
power turbine designed to use the synthesis gas. In IGCC systems,
the synthesis gas is injected into the combustion turbine and
ignited. The resulting high energy exhaust from the combustion of
synthesis gas in the turbine is used to turn a generator. Steam and
additional electric power is recovered in a follow-up heat recovery
steam generator from the turbine's high temperature exhaust.
\9\ One of the largest markets for IGCC systems is the petroleum
refining industry using petroleum residual feedstock, such as vacuum
residual oil, deasphalter bottoms and petroleum coke. Petroleum
refineries typically feature multi-train designs for high
reliability and the co-production of power, steam and hydrogen for
the refinery, with extra power being sold to third parties. Major
Environmental Aspects of Gasification-based Power Generation
Technologies--Final Report. U.S. Department of Energy. Office of
Fossil Energy. National Energy Technology Laboratory. December 2002.
\10\ Sapre, Ajit, Kamienski, Paul, Phillips, Glenn, Wright,
Marie, Resid Upgrading Technology Options and Role of Flexicoking
Technology. ERTC Coking and Gasification Conference, Paris France.
April 18, 2007.
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While petroleum refinery-based gasification units are currently in
limited use in the U.S., interest in developing these systems is on the
rise.\11,12,13\ Many factors may be contributing to this interest, but
we believe it is most likely related to the increasing cost of natural
gas, an increasing interest in maximizing efficiencies in the petroleum
refining process, manufacturing cleaner fuels, and reducing the
generation of waste. Although limited in number, petroleum refinery-
based gasification systems have demonstrated positive economic returns,
while providing more flexible operations to address increases in raw
material costs.\14\ These facilities have shown that gasification
systems can process lower value fuels or material commodities (e.g.,
petroleum coke and other petroleum secondary materials) into higher
value fuels or chemical commodities. These systems have also
demonstrated how well gasification fits into petroleum refinery
operations and the advantages of doing so.
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\11\ Gray, D. and Tomlinson. Potential of Gasification in the
U.S. Refining Industry. United States Department of Energy, National
Energy Technology Laboratory. June 2000.
\12\ Murano, John J. Refinery Technology Profiles. Gasification
and Supporting Technologies. U.S. Department of Energy. National
Energy Technology Laboratory. Energy Information Administration.
June 2003.
\13\ Clayton, Stewart J., Steigel, Gary J., and Wimer, John G.,
Gasification Technologies Product Team, U.S. Department of Energy.
U.S. DOE's Perspective on Long-Term Market Trends and R&D Needs in
Gasification. Presented at the 5th European Gasification Conference.
Gasification--The Clean Choice. Noordwijk, The Netherlands. April 8-
10, 2002.
\14\ The addition of a gasification plant at an El Dorado,
Kansas petroleum refinery resulted in significant economic benefits.
Previously, the refinery was spending $12 to $14 million per year on
power purchases from the local utility. With the implementation of
the gasification system, the refinery reported paying only a few
million dollars a year for stand-by services. In addition, the
refinery saved about $1 million annually in both waste shipment and
disposal costs and nitrogen costs. Steam production costs were
reduced by more than half. Other benefits resulted from oxygen
enrichment of the sulfur plant that enabled the refinery to process
a wider range of high sulfur crudes. Furimsky, E. Gasification in
Petroleum Refinery of 21st Century. Oil and Gas Science and
Technology--Rev. IFP, Vol.54 (1999), No. 5, pp. 597-618.
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B. What Conclusions Have We Drawn About Gasification Systems Operating
at Petroleum Refineries?
This Unit IV.B. explains the overall rationale for the Agency's
decision that oil-bearing hazardous secondary materials inserted into a
gasifier are excluded from the definition of solid waste. Analyses
supporting this decision are found elsewhere in this preamble and in
the rulemaking record, including the Response to Comment document for
this rulemaking. In each configuration reviewed, where petroleum
refineries used petroleum coke alone or in combination with other
petroleum feedstock (including oil-bearing hazardous secondary
materials), we found that the systems are operated as part of the
petroleum refining process and produce synthesis gas as a legitimate
product to further enhance the petroleum refining operation. We believe
that a gasification system, when operated at a petroleum refinery, will
function as a component of the overall petroleum refinery process to
produce synthesis gas as its main product.\15\ In turn, synthesis gas
can be used to manufacture usable products, such as hydrogen, ammonia
and other chemicals, and/or used as a fuel to produce steam and
electricity. Oil-bearing hazardous secondary materials generated by
petroleum refineries, as well as other low-value fuels, are appropriate
feed materials to
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gasification systems because these materials contain hydrocarbons that
can be further processed into fuels or chemicals. The use of a gasifier
to recover these hydrocarbons is ideal because the system not only
operates to recover the hydrocarbon value for the production of a
legitimate product, but can also process the non-fuel components to
yield inorganic co-products (e.g., liquid or solid sulfur, ammonia). In
manufacturing settings, gasification systems have historically been
used to produce commodities and have not been operated to get rid of
unwanted material.\16\ At petroleum refineries, a gasification system
complements the activities already being performed at the petroleum
refinery, i.e., the manufacture of fuels from crude oil.
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\15\ ``Gasification-based systems operated at a petroleum
refinery are typically highly integrated processes. The complex
consists of a number of distinct processing steps/plants. These are:
feed preparation, gasifier, air separation unit (ASU), syngas clean-
up, sulfur recovery unit (SRU), and downstream process options, such
as cogeneration, hydrogen production, Fischer-Tropsch synthesis or
methanol synthesis. Any given installation may or may not contain
all of these processes depending on the feedstock used, products
desired, and the availability of spare capacity in pre-existing
plants at the petroleum refinery. For example, if the petroleum
refinery has spare sulfur plant capacity or can revamp its existing
sulfur plant to gain capacity, the sulfur plant would be considered
outside the battery limits of the gasification complex.'' Marano,
John J., Refinery Technology Profiles: Gasification and Supporting
Technologies. U.S. Department of Energy. National Energy Technology
Laboratory. Energy Information Administration. June 2003.)
\16\ See review of Coal Conversion Technologies in Perry's
Chemical Engineer's Handbook, Seventh Edition. Pages 27-13 through
27-25. McGraw-Hill. 1997.
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While some commenters have argued that gasification of oil-bearing
hazardous secondary materials is more a waste management process
involving incineration than a petroleum refining process, we refer to
the conclusions drawn in a DOE report contrasting incineration and
gasification. DOE concluded, and we agree, that gasification and
incineration are distinct processes that can be distinguished by a
number of factors. As discussed in the report, the factors
distinguishing the two processes are: (1) Incinerators are designed to
maximize the conversion of feedstock to carbon dioxide and water;
gasifiers are designed to maximize the conversion of feedstock to
carbon monoxide and hydrogen; (2) incinerators utilize large quantities
of excess air; gasifiers utilize small quantities of oxygen; (3)
incinerators operate in a highly oxidizing environment; gasifiers
operate in a reducing environment; (4) incinerators discharge their
flue gas to the environment as a waste; gasifiers utilize their
synthesis gas for ongoing chemical, fuel production or power production
as a product gas.\17 \
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\17\ A Comparison of Gasification and Incineration of Hazardous
Waste--Final Report. United States Department of Energy, National
Energy Technology Laboratory (NETL). 3610 Collins Ferry Road.
Morgantown, West Virginia 26505. DCN 99.803931.02. March 30, 2000.
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The Agency has concluded that gasification operations fall within
the scope of normal operations at petroleum refineries--even when
applied to material that has historically been managed as waste. The
Agency believes that recognizing gasification as a petroleum refining
process, capable of recycling oil-bearing hazardous secondary
materials, achieves the resource recovery goals of RCRA without
jeopardizing human health and the environment. Gasification is a
desirable component of fuel manufacturing operations at a petroleum
refinery because it ensures more efficient processing of crude oil and
provides the petroleum refinery with the added flexibility to maximize
its fuel production outputs. Therefore, we disagree with the view that
the activity serves essentially as a waste management process.
In today's final rule, we find that oil-bearing hazardous secondary
materials generated as part of the petroleum refinery process and
inserted into a gasification system located at a petroleum refinery,
will serve as legitimate feedstock materials and that the gasification
process, is a type of petroleum refining process warranting these
materials an exclusion from the definition of solid waste. We have
concluded that the operation of gasification systems at petroleum
refineries is consistent with other processes that occur at petroleum
refineries (e.g., fractionation, coking, quench coking) because: (1)
The activity takes place at a petroleum refinery; (2) the system uses
feedstock only from refinery operations; (3) the system generates a
synthesis gas that, is converted to multiple products, such as steam,
electricity, hydrogen, as well as other chemicals; (4) the products
generated are consistent with the many types of products normally
generated at petroleum refineries; and (5) the system processes the raw
material by manipulating the same variables, e.g., hydrocarbons, as
other refining processes that are universally accepted to be part of a
petroleum refinery.\18\
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\18\ Energy and Environmental Profile of the U.S. Petroleum
Refining Industry. United States Department of Energy. December
1998.
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V. This Final Rule
Gasification systems, like other petroleum refining operations, are
capable of recovering fuel value or chemicals from the recycling of
oil-bearing hazardous secondary materials. As such, we believe it is
appropriate to treat these materials in a manner consistent with the
other processes used at petroleum refineries that recover fuel value or
chemicals from crude oil--the basic raw material used in petroleum
refining. Today, we are amending the exclusion found at 40 CFR
261.4(a)(12)(i), by adding gasification to the list of recognized
petroleum refining processes. We are finalizing this change to: (1)
Prevent unnecessary confusion regarding the status of oil-bearing
hazardous secondary materials from the petroleum industry recycled in a
gasification system; (2) promote the use of a technologically advanced
method of extracting hydrocarbons from these materials; and (3) remove
regulatory restrictions that may limit the petroleum refining
industry's ability to maximize the production of fuels and other
commodities from crude oil, while minimizing the production of waste
from the fuel production process.
The Agency has decided to limit the scope of this exclusion to oil-
bearing hazardous secondary materials that are gasified as part of the
petroleum refining process for the production of synthesis gas. As
such, we are retaining only the conditions applied to oil-bearing
hazardous secondary materials in the existing exclusion at 40 CFR
261.4(a)(12)(i). We are, however, adding one additional condition, a
definition for gasification, which is based on information presented in
the 1998 NODA, as well as the March 2002 proposal and comments and
information received in response to these notices.
We have decided not to finalize the other conditions proposed in
2002. In large part, we have decided to eliminate these conditions
because we are not extending this exclusion to oil-bearing hazardous
secondary materials recycled at gasification systems operating outside
the petroleum refining industry. The condition requiring the synthesis
gas meet the specification we developed in the regulations at 40 CFR
261.38(b) has been removed because we now believe, based on the
compelling arguments made by commenters and a review of our rationale
for including it as a condition, that it was unnecessary and an
inappropriate application of RCRA to a petroleum fuel product. Our
decision is strongly influenced by the operational purpose of petroleum
refineries--the production of fuels. Petroleum refineries create fuels
for commercial markets, and we are convinced that these gasification
systems operate within the reasonable scope of these operations. We
have also removed the condition requiring that materials generated by
the gasification system (i.e., co-products and residuals) not be placed
on the land if they exceed the nonwastewater Universal Treatment
Standards (UTS) for antimony, arsenic, chromium, lead, nickel, and
vanadium (found at 40 CFR 268.48). After further review, the Agency has
determined that this condition is inconsistent with the current
exclusion we are amending, and conflicts with how RCRA manages residues
from excluded materials (i.e.,
[[Page 62]]
wastes are excluded at the point of generation, provided the conditions
of the exclusion are met). Further, these constituents are not expected
to leach at levels above the UTS in the residuals from gasification at
petroleum refineries. These changes are discussed below.
A. Does the Conditional Exclusion Include a Definition for a
Gasification System Used at a Petroleum Refinery?
Yes. In today's final rule, we are promulgating a regulatory
definition for gasification systems that are used at petroleum
refineries. For this rule, gasification is defined as a process,
conducted in any enclosed device or system, designed and operated to
process petroleum feedstock, including oil-bearing hazardous secondary
materials, through a series of highly controlled steps utilizing
thermal decomposition, limited oxidation, and gas cleaning to yield a
synthesis gas composed primarily of hydrogen and carbon monoxide gas.
This final definition differs from the definition proposed in 2002
in a number of ways. We have: (1) Deleted the reference to incinerators
or industrial furnaces; (2) removed the requirement for the gasifier to
slag its inorganic feed at temperatures above 2000 degrees Fahrenheit;
and (3) removed the requirement that the unit be equipped with
monitoring devices that ensure the quality of the synthesis gas. This
revised definition reflects current information on gasification systems
at petroleum refineries and addresses the significant concerns
commenters raised regarding the proposed definition. More importantly,
however, the definition reflects the primary purpose for using
gasification at petroleum refineries, the production of synthesis gas.
As such, we believe that we have retained the most important
requirements of a gasification system operating at a petroleum
refinery: (1) That it is considered a process; and (2) it utilizes
petroleum feedstock to yield a synthesis gas.
In the 2002 proposal (see 67 FR at 13690), we defined a
gasification system as an enclosed thermal device and associated gas
cleaning system (or systems) that does not meet the definition of an
incinerator or industrial furnace (found at 40 CFR 260.10), and that:
(1) Limits oxygen concentrations in the enclosed thermal device to
prevent the full oxidization of thermally disassociated gaseous
compounds; (2) utilizes a gas cleanup system or systems designed to
remove contaminants from the partially oxidized gas that do not
contribute to its fuel value; (3) slags inorganic feed materials at
temperatures above 2000 degrees Fahrenheit; (4) produces a synthesis
gas; and (5) is equipped with monitoring devices that ensure the
quality of the synthesis gas produced by the gasification system.
We received numerous comments criticizing various aspects of our
proposed definition. Some commenters argued the definition, as written,
prohibited the potential use of a large number of gasification system
designs that are in use around the world. More specifically, commenters
stated that the definition eliminated one of the gasification designs
currently processing petroleum residues in the U.S. because it did not
operate at the specified temperature or slag the residual.\19\
Generally, however, commenters urged the Agency to revise the
definition to include all petroleum refinery-based units currently
processing petroleum refining residues, or provide some type of site-
specific variance to allow such units the opportunity to demonstrate
that they can safely process refinery residues in their gasification
system. While the development of a variance procedure would be a
possible mechanism to evaluate those gasifiers not meeting the
definition, the Agency believes that the definition of gasification
being promulgated today addresses the concerns raised by the commenters
and provides sufficient flexibility to allow for any number of
gasification designs or configurations to be used within a petroleum
refinery. As such, we have not included a variance provision as part of
today's rule.
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\19\ The Agency would also note that this gasification system
operates outside a petroleum refinery and as such, would not be
eligible for today's final rule.
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As previously mentioned, EPA has conducted a number of site visits
to gasifiers located both on-site of a petroleum refinery and off-site
and has continued to research the use of gasification at petroleum
refineries. As a result of these efforts, we have concluded that
gasification design and operation can vary substantially within the
petroleum refining industry. We have also concluded and agree with
commenters that a variety of different gasifier designs are capable of
legitimately processing petroleum feedstock to produce a synthesis
gas.\20\ This has given us reason to reassess the need for specifically
defining certain operating characteristics of a gasification system.
Our revised definition of ``gasification'' allows additional
flexibility in the design and configuration of gasification systems to
process petroleum feedstock, including oil-bearing hazardous secondary
materials, provided the gasification system produces a synthesis gas.
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\20\ The reader is referred to the following DOE reports
assessing the various types of gasification systems that can be used
at petroleum refineries. Marano, John J., Refinery Technology
Profiles: Gasification and Supporting Technologies. U.S. Department
of Energy. National Energy Technology Laboratory. Energy Information
Administration. June 2003.) and Gray, D. and Tomlinson. Potential of
Gasification in the U.S. Refining Industry. United States Department
of Energy, National Energy Technology Laboratory. June 2000.
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Several commenters questioned whether our definition should
differentiate gasification from incinerators and industrial furnaces
regulated under Subtitle C of RCRA. One commenter was particularly
concerned that the proposed definition would require an affirmative
determination by regulators that the gasification system did not meet
the definition of incinerator or industrial furnace defined at 40 CFR
260.10. Additionally, the commenter questioned whether gasification
systems also designed to recover hydrogen chloride (HCl) (which
gasification systems can be configured to recover), could also be
defined as a type of industrial furnace, (i.e., halogen acid furnace)
and thus not be able to use the exclusion.
After weighing the value added to the definition by including the
references to industrial furnaces and incinerators (defined at 40 CFR
260.10), we are persuaded that including the reference to hazardous
waste burning incinerators and industrial furnaces in the definition is
unnecessary and could lead to confusion between the public, the
regulated community, and regulators on how to regulate these units.
Accordingly, we have removed the references to incinerators and
industrial furnaces from the final definition. We expect, however, that
even with this change to the definition, that certain gasification
systems could be confused with, or identified as, a type of industrial
furnace. In these situations, where the design and operational
characteristics appear to be shared between the two types of systems,
we believe it is appropriate for regulators to review the predominant
products and process design of the system in question. For example, if
the system recovers only small amounts of synthesis gas fuel, but
significant amounts of hydrogen chloride, and the design of the system
does not differ substantially from industrial furnaces designed to
recover hydrogen chloride (i.e., a substantial fraction of emissions
are released to the atmosphere), such a system would more appropriately
be classified as a type of industrial furnace, rather than a
gasification system.
The Agency received few comments on four of the operational
requirements
[[Page 63]]
proposed as part of the definition of gasification system: (1) Limits
on oxygen concentrations in the enclosed thermal device to prevent the
full oxidization of thermally disassociated gaseous compounds (2)
production of a synthesis gas; (3) requirements for a gas cleanup
system or systems designed to remove contaminants from the partially
oxidized gas that do not contribute to its fuel value; and (4)
requirements for monitoring devices that ensure the quality of the
synthesis gas produced by the gasification system. In general,
commenters did not have specific technical issues with the provisions,
but thought that the provisions were unclear and would benefit from
additional clarification. For example, commenters stated that the
requirement relating to monitoring devices would benefit from EPA
identifying the type of monitoring equipment required. In the case of
the requirement for monitoring devices, consideration of this condition
is no longer germane based on our determination that petroleum
gasification is a part of the petroleum refining operation. In today's
rule, we have retained, with slight modifications, three of the
operational requirements. Changes have been made to the definition to
eliminate redundancy and provide a more clear and concise regulatory
definition. The revised definition retains the key operational
requirements of a gasification system operating at petroleum refinery--
thermal decomposition, limited oxidation, gas cleanup, and production
of a synthesis gas. This ensures that the exclusion applies only to
gasification systems designed and operated in a manner that promotes
the conversion of hydrocarbons found in the oil-bearing hazardous
secondary materials into a synthesis gas fuel.
The operational requirement that received the most comment was for
a gasification system to ``slag inorganic feed materials at
temperatures above 2000 degrees Fahrenheit.'' Commenters were divided
on the need for such a requirement. Some believed that the slagging
criteria generally would result in a non-leachable residue, a
``preferred residual matrix.'' Others stated that the temperature
requirement was arbitrary and not technically supportable. Additional
commenters questioned the usefulness of the term slagging and the
Agency's rationale for deciding to prohibit non-slagging gasifiers from
the exclusion. These commenters pointed to the fact that the residues
would be under RCRA Subtitle C jurisdiction if they exhibited a
hazardous waste characteristic based on the content and leachability of
the toxic metals.
We had proposed this requirement to address two issues: (1) To
ensure that gasification systems processing excluded materials operate
at a temperature sufficient to slag inorganic components found in the
materials, so metals would not leach from the residue; and (2) to
reduce the occurrence of unreacted carbon-containing compounds in the
residue formed by the gasification system. After review of all the
comments, and a re-examination of our site visit reports and available
technical reports, we have determined that this requirement is not
needed and would inappropriately restrict those gasification systems
and configurations that could be effectively used at petroleum
refineries for the production of synthesis gas fuels. We have found
that classifying a gasifier as slagging or non-slagging has no
relationship to a gasification system's overall ability to effectively
process hydrocarbons for the production of synthesis gas fuel.
Similarly, if a gasifier generates a residual that exhibits one or more
of the hazardous waste characteristics, it will be subject to the RCRA
Subtitle C hazardous waste regulations. We believe that this should
provide adequate incentive for petroleum refineries to consider the
potential benefit of slagging gasifiers verses non-slagging units.\21\
Any further requirement by EPA would only interfere with the
refineries' ability to most effectively achieve the same environmental
endpoint.
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\21\ Although EPA did not rely on this information in its
decision-making, data analyzed by the Agency suggests that it is
highly unlikely that leachable metal concentrations in residuals
from gasification of secondary material from petroleum refining
operations will be significant. See the memorandum to the record
from Ms. Elaine Eby, USEPA. Re: Characterization of Petroleum
Refining Waste and Possible Gasification Scenarios. August 2007.
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In the proposed rule, we further stated that gasifiers generally do
not have direct emissions to the atmosphere. Several commenters
disagreed with this conclusion and suggested that potential releases of
toxic and hazardous air pollutants (HAP) can occur during other steps
in the gasification process. These steps include, feedstock
preparation, gas cleanup, product recovery, and slag quenching, as well
as during start-up, shutdown or operational emergencies of the
gasification system. These commenters further stated that the current
Clean Air Act (CAA) regulations may fail to properly address potential
risk to human health and the environment posed by these releases. As a
result, these commenters urged EPA to make a regulatory determination
that gasifiers should be identified as an industrial furnace and
subject to all RCRA/CAA hazardous waste combustion regulations.
In the proposal, (See 67 FR at 13688), we recognized that
gasification systems are designed with release vents or flares that
operate during emergencies or malfunctioning operations. Flares and
release vents are necessary to prevent damage or catastrophic failure
of the gasification system in the event of a major malfunction. These
types of relief systems are common at facilities that manufacture
products using thermal processes. Furthermore, the operation of flares
and release vents is regulated by each facility's Title V CAA permit.
Our decision to exclude, from the definition of solid waste, oil-
bearing hazardous secondary materials generated at a petroleum refinery
and inserted back into the petroleum refining process has been guided
by a determination that gasification is a legitimate petroleum refining
process that results in the manufacture of a synthesis gas product.
(See discussion in Section IV of this preamble.) This decision allows
the beneficial use of petroleum refining oil-bearing hazardous
secondary materials for the manufacturing of a synthesis gas fuel that
can be used for the production of steam, and/or power. Therefore, we do
not agree with the commenter's suggestion that gasification systems
operating at petroleum refineries processing these materials are waste
management units (e.g., incinerators) and that any potential air
emissions should be subject to all RCRA/CAA hazardous waste combustion
regulations. Emissions at a petroleum refinery operating a gasification
system will be evaluated. However, these emissions will be evaluated
for compliance with regulations for petroleum refining operations under
the authority of the CAA.\22\
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\22\ See 72 FR 14734 (March 29, 2007), Risk and Technology
Review, Phase II, Group 2.
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B. Does the Conditional Exclusion Include a Synthesis Gas
Specification?
No. In today's final rule, there is no condition requiring the
synthesis gas to meet certain physical and/or constituent
specifications. In the 2002 proposal, the Agency included a condition
that required the synthesis gas to meet the specification for hazardous
waste derived synthesis gas found at 40 CFR 261.38(b). We proposed to
apply the synthesis gas specification because we believed it would
ensure that the synthesis gas produced was a legitimate fuel product,
and was an appropriate
[[Page 64]]
condition considering we were proposing to allow oil-bearing hazardous
secondary materials to be gasified at facilities outside a petroleum
refinery. In addition, because the Agency was taking comment on whether
to expand the exclusion to address all hazardous secondary materials
generated in other industries, we considered such a provision to be
important. In the development of the final rule, however, we have
concluded, based on analysis of the comments and further review of
petroleum refinery-based gasification systems that such a condition is
unnecessary and an inappropriate use of RCRA to regulate a fuel product
manufactured at petroleum refineries.
The majority of the comments received did not specifically address
the need for a synthesis gas specification, but rather addressed the
overall inadequacy of the synthesis gas specification finalized in the
``Synthesis Gas Rule.'' Commenters suggested that the specification was
too lenient and not drawn from appropriate data.\23\ Several commenters
also reminded the Agency of possible pending litigation.\24\
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\23\ In the proposed rule, we requested comment on a number of
approaches to revise the synthesis gas specification found at 40 CFR
261.38(b). In particular, we were interested in soliciting comment
on the specifications for highly volatile metals and certain
organics.
\24\ Commenters took issue with the inadequacy of the synthesis
gas specification found at 40 CFR 261.38(b). Commenters believed
that the allowable concentration limits for highly volatile metals
and certain organics were excessively high, the BTU value was too
low, and the specification was not based on actual synthesis gas
from a gasification unit. Commenters noted the Agency was challenged
on the synthesis gas specification in the Comparable Fuels Rule by
the Sierra Club, Natural Resources Defense Council, and the
Environmental Technology Council in Chemical Manufacturers
Association v. EPA, No. 98-1375 (DC Cir. Filed August 17, 1998). The
case is currently being held in abeyance by the DC Circuit Court.
Because the Agency has decided not to require the synthesis gas fuel
meet the specifications found at 40 CFR 261.38(b), specific comments
on the appropriate specification requirements are not being
addressed in this rulemaking.
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Irrespective of the concerns with the details of a synthesis gas
specification, only a few commenters supported establishing a synthesis
gas specification. These commenters generally agreed with the Agency's
proposed premise of applying the synthesis gas specification to ensure
legitimacy of the gasification process and the quality of the synthesis
gas. However, other commenters suggested that applying the synthesis
gas specification was without basis and inappropriate. Commenters
reasoned that the purpose of 40 CFR 261.38 was to provide an exclusion
from the definition of solid waste for synthesis gas generated by the
gasification of hazardous waste. Under the 2002 proposal, they believed
EPA was establishing that oil-bearing hazardous secondary materials
generated at a petroleum refinery and re-inserted into a gasifier were
excluded from the definition of solid waste because gasification was
part of the production process. Given that, commenters questioned the
Agency's rationale for including a hazardous waste specification to a
manufactured fuel product, i.e., a product generated from a fossil
fuel. Commenters reasoned that operators of gasification systems did
not need a specification for synthesis gas any more than they needed a
RCRA specification for gasoline, propane, petroleum coke, or any other
legitimate product from a petroleum refining operation. Additionally,
some commenters suggested that any questions regarding the quality of
the synthesis gas were answered by the use of the synthesis gas as a
fuel in power, steam, or hydrogen production on-site (subject to CAA
regulations) and should serve to ensure that the synthesis gas was, in
fact, a legitimate fuel.
The Agency agrees with the commenters. In this rule, we have
determined that gasification is a part of the petroleum refining
process and that oil-bearing hazardous secondary materials generated at
a petroleum refinery and reinserted back into a gasification system
located at a petroleum refinery are excluded from the definition of
solid waste, provided the conditions of the exclusion are met. Hence,
the Agency concludes that gasification is a legitimate fuel process
that does not require a synthesis gas specification as a condition to
ensure its legitimacy. Gasification systems when operated at a
petroleum refinery take petroleum feedstocks and convert them into a
synthesis gas comprised primarily of hydrogen, carbon monoxide, carbon
dioxide and methane. Petroleum feedstocks to these systems can include
petroleum coke, visbreaker tars, deasphalter pitch, as well as oil-
bearing hazardous secondary materials. Available information suggests
that the synthesis gas composition remains consistent regardless of the
petroleum input feed. Furthermore, when used as a fuel for power
generation, information available to the Agency shows that turbine
specifications and other equipment specifications drive the fuel
specification requirements of the synthesis gas fuel. As such, the
Agency has also concluded that applying the synthesis gas
specifications at 40 CFR 261.38 as presented in the 2002 proposal does
not provide an additional assurance that legitimate fuel operations are
occurring at gasifiers located at petroleum refineries. Therefore, in
today's final rule, we are not including a condition that requires the
synthesis gas generated by the gasification system to meet the
specification of 40 CFR 261.38(b). The Agency has determined that the
application of a hazardous waste derived synthesis gas specification is
an inappropriate use of the synthesis gas specification for
gasification operations at a petroleum refining.
However, we note that today's exclusion from the definition of
solid waste does not exempt the device from regulation under the
applicable CAA standard for the gasification device, co-product
recovery units, or any related infrastructure designed to use the
synthesis gas fuel to produce electricity.
C. Does the Conditional Exclusion Prohibit Oil-Bearing Hazardous
Secondary Materials From Being Placed on the Land Prior to Insertion in
the Gasification System?
Yes, the conditional exclusion we are amending (40 CFR
261.4(a)(12)(i)) prohibits oil-bearing hazardous secondary materials
from being placed on the land prior to insertion into the petroleum
refining process. This prohibition will not change with the addition of
gasification as a listed petroleum refining process.
In the proposed rule, we explained our view that this condition
(i.e., no placement on the land prior to re-insertion into the
petroleum refining process) further defines gasification of excluded
oil-bearing hazardous secondary materials as a legitimate refining
operation for processing these materials because it requires that the
excluded materials be handled as a valuable feed to the gasification
system. We stated that we knew of no gasification system (or for that
matter, any petroleum refinery) which stored these materials on the
land, and that to do so would indicate that such oil-bearing hazardous
secondary materials are being handled more like waste, and not as a
feedstock (since because of the physical characteristics of these oil-
bearing materials, the potential for them not to be released could no
longer be assured, and there could be large-scale losses of the
secondary material due to land placement). Thus, we reasoned that oil-
bearing hazardous secondary materials from the petroleum refinery
process should preclude storing the material in anything other than a
tank, container, or some other device that would contain the material
because as
[[Page 65]]
far as we knew, the oil-bearing hazardous secondary materials were
generally comprised of tar-like, oily substances not amenable to land
storage or placement.
Most of the commenters agreed with our position that some type of
restriction was appropriate to prevent the oil-bearing hazardous
secondary materials from being placed or stored on the land. However,
some commenters did not completely agree with our characterization of
these materials (i.e., tar-like oily substances) and suggested that the
prohibition take into account the physical characteristics of the oil-
bearing hazardous secondary materials before a total prohibition on
land placement was implemented. For example, some commenters believed
that the prohibition should only apply to those hazardous secondary
materials that are tar-like oily substances, while other commenters
suggested that we modify the wording of the prohibition to allow for
land placement of hazardous secondary materials if it would not
endanger the environment. One commenter stated that the hazardous
secondary materials they received from a petroleum refinery could be
described as chunky, angular, blocky or coarse particulates and could
be safely managed on the land. However, these commenters did not
provide EPA with any characterization data that would support their
claims.
Given that these hazardous secondary materials would be hazardous
waste if discarded instead of being gasified, and given that land
placement of these types of oil-bearing hazardous secondary materials
is not typical before they are reinserted back into the petroleum
refinery, we see no reason to relieve them from the existing
prohibition against land placement for all oil-bearing hazardous
secondary materials prior to re-insertion into the petroleum refining
process (i.e., gasified). This approach maintains full regulatory
consistency with the exclusion found at 40 CFR 261.4(a)(12)(i) which is
being amended today to include gasification as an identified petroleum
refining process.
D. Does the Conditional Exclusion Prohibit Oil-Bearing Hazardous
Secondary Materials From Being Speculatively Accumulated Prior to
Insertion i