Energy Conservation Program for Consumer Products: Energy Conservation Standards for Residential Furnaces and Boilers, 65136-65170 [E7-22216]
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Federal Register / Vol. 72, No. 222 / Monday, November 19, 2007 / Rules and Regulations
Technologies Program, EE–2J, 1000
Independence Avenue, SW.,
Washington, DC 20585–0121, (202) 586–
7892, e-mail:
Mohammed.Khan@ee.doe.gov; or Chris
Calamita, Esq. or Francine Pinto, Esq.,
U.S. Department of Energy, Office of the
General Counsel, GC–72, 1000
Independence Avenue, SW.,
Washington, DC 20585–0121, (202) 586–
9507, e-mail:
Christopher.Calamita@hq.doe.gov or
Francine.Pinto@hq.doe.gov.
DEPARTMENT OF ENERGY
10 CFR Part 430
[Docket Number: EE–RM/STD–01–350]
RIN 1904–AA78
Energy Conservation Program for
Consumer Products: Energy
Conservation Standards for
Residential Furnaces and Boilers
Department of Energy.
Final rule.
AGENCY:
ACTION:
The Department of Energy
(DOE) has determined that revised
energy conservation standards for
residential furnaces and boilers will
result in significant conservation of
energy, are technologically feasible, and
are economically justified. On this basis,
DOE is today amending the existing
energy conservation standards for these
products.
DATES: The rule is effective January 18,
2008. The standards established in
today’s final rule have a compliance
date of November 19, 2015.
ADDRESSES: For access to the docket to
read background documents, the
technical support document (TSD),
transcripts of the public meetings in this
proceeding, or comments received, visit
the U.S. Department of Energy, the
Resource Room of the Building
Technologies Program at 950 L’Enfant
Plaza Drive, SW., Washington, DC.
20024, (202) 586–2945, between 9 a.m.
and 4 p.m., Monday through Friday,
except Federal holidays. Please call Ms.
Brenda Edwards at the above telephone
number for additional information
regarding visiting the Resource Room.
Please note: DOE’s Freedom of
Information Reading Room (formerly
Room 1E–190 at the Forrestal Building)
no longer houses rulemaking materials.
You may also obtain copies of certain
previous rulemaking documents from
this proceeding (i.e., Framework
Document, advance notice of proposed
rulemaking (ANOPR), notice of
proposed rulemaking (NOPR or
proposed rule)), draft analyses, public
meeting materials, and related test
procedure documents from the Office of
Energy Efficiency and Renewable
Energy’s Web site at https://
www.eere.energy.gov/buildings/
appliance_standards/residential/
furnaces_boilers.html.
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SUMMARY:
FOR FURTHER INFORMATION CONTACT:
Mohammed Khan, Project Manager,
Energy Conservation Standards for
Residential Furnaces and Boilers, U.S.
Department of Energy, Energy Efficiency
and Renewable Energy, Building
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SUPPLEMENTARY INFORMATION:
I. Summary of the Final Rule and Its Benefits
A. The Standard Levels
B. Current Federal Standards for
Residential Furnaces and Boilers
C. Consumer Benefits
D. Impact on Manufacturers
E. National Benefits
F. Conclusion
II. Introduction
A. Authority
B. Background
1. Current Standards
2. History of Standards Rulemaking for
Residential Furnaces and Boilers
III. General Discussion
A. Test Procedures
B. Technological Feasibility
1. General
2. Maximum Technologically Feasible
Levels
C. Energy Savings
D. Economic Justification
1. Specific Criteria
a. Economic Impact on Consumers and
Manufacturers
b. Life-Cycle Costs
c. Energy Savings
d. Lessening of Utility or Performance of
Products
e. Impact of Any Lessening of Competition
f. Need of the Nation to Conserve Energy
g. Other Factors
2. Rebuttable Presumption
IV. Methodology and Revisions to the
Analyses Employed in the Proposed Rule
A. Engineering Analysis
B. Life-Cycle Cost and Payback Period
Analyses
C. National Impact Analysis
D. Consumer Subgroup Analysis
E. Manufacturer Impact Analysis
F. Employment Impact Analysis
G. Regulatory Impact Analysis
H. Utility Impact Analysis
I. Environmental Analysis
V. Discussion of Other Comments
A. Information and Assumptions Used in
Analysis
1. Engineering Analysis
2. Life-Cycle Cost Analysis
3. Manufacturer Impact Analysis
B. Other Issues
1. Joint Stakeholder Recommendation for
Boilers
2. Regional Standards and Waiver from
Federal Preemption for States
3. Effective Date for New Standards
4. Consumer Benefits From Reduction in
Natural Gas Prices Associated With a
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Standard of 90-Percent AFUE or Higher
for Non-Weatherized Gas Furnaces
5. Efficiency Standards for Electric
Furnaces
6. Electricity Consumption of Furnace Fans
7. Use of LCC Results in Selecting Standard
Levels
8. Definition of Trial Standard Levels
9. Test Procedure
10. Structural Cost Associated With
Condensing Furnaces
VI. Analytical Results and Conclusions
A. Trial Standard Levels
B. Significance of Energy Savings
C. Economic Justification
1. Economic Impact on Consumers
a. Life-Cycle Costs and Payback Period
b. Consumer Subgroup Analysis
2. Economic Impact on Manufacturers
a. Industry Cash-Flow Analysis Results
b. Impacts on Manufacturing Capacity and
Subgroups of Manufacturers
c. Cumulative Regulatory Burden
3. National Net Present Value and Net
National Employment
4. Impact on Utility or Performance of
Equipment
5. Impact of Any Lessening of Competition
6. Need of the Nation to Conserve Energy
7. Other Factors
D. Conclusion
VII. Procedural Issues and Regulatory Review
A. Review Under Executive Order 12866
B. Review Under the Regulatory Flexibility
Act
C. Review Under the Paperwork Reduction
Act
D. Review Under the National
Environmental Policy Act
E. Review Under Executive Order 13132
F. Review Under Executive Order 12988
G. Review Under the Unfunded Mandates
Reform Act of 1995
H. Review Under the Treasury and General
Government Appropriations Act, 1999
I. Review Under Executive Order 12630
J. Review Under the Treasury and General
Government Appropriations Act, 2001
K. Review Under Executive Order 13211
L. Review Under the Information Quality
Bulletin for Peer Review
M. Review Under Executive Order 12898
N. Congressional Notification
VIII. Approval of the Office of the Secretary
I. Summary of the Final Rule and Its
Benefits
A. The Standard Levels
The Energy Policy and Conservation
Act, as amended (42 U.S.C. 6291 et seq.;
EPCA), directs the Department of Energy
(DOE) to consider amending the energy
conservation standards for residential
furnaces and boilers established under
EPCA. (42 U.S.C. 6295(f)(3)(B)) Any
amended standard must be designed to
‘‘achieve the maximum improvement in
energy efficiency * * * which the
Secretary determines is technologically
feasible and economically justified.’’ (42
U.S.C. 6295(o)(2)(A)) Moreover, EPCA
states that the Secretary may not
establish an amended standard if such
standard would not result in
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‘‘significant conservation of energy,’’ or
‘‘is not technologically feasible or
economically justified.’’ (42 U.S.C.
6295(o)(3)(B)) The standards in today’s
final rule, which apply to nonweatherized and weatherized gas
furnaces, mobile home gas furnaces, oilfired furnaces, and gas- and oil-fired
boilers,1 satisfy these requirements.
Table I.1 shows the standard levels
DOE is promulgating today. These
standards will apply to products
manufactured for sale in the United
States, or imported to the United States,
on or after November 19, 2015.
TABLE I.1.—STANDARD LEVELS FOR
FURNACES AND BOILERS
TABLE I.2.—CURRENT FEDERAL
STANDARDS FOR RESIDENTIAL FURNACES AND BOILERS
AFUE*
(%)
Product class
AFUE
(%)
Product class
Non-weatherized gas furnaces .....
Weatherized gas furnaces ............
Mobile home gas furnaces ...........
Oil-fired furnaces ..........................
Gas boilers ...................................
Oil-fired boilers .............................
65137
80
81
80
82
82
83
*AFUE = annual fuel utilization efficiency.
B. Current Federal Standards for
Residential Furnaces and Boilers
Table I.2 presents the current Federal
minimum energy conservation
standards for residential furnaces and
boilers.
Non-weatherized gas furnaces .....
Weatherized gas furnaces ............
Mobile home gas furnaces ...........
Oil-fired furnaces ..........................
Gas boilers ...................................
Oil-fired boilers .............................
78
78
75
78
80
80
C. Consumer Benefits
Table I.3 summarizes the implications
of today’s standards for consumers of
residential furnaces and boilers.
TABLE I.3.—IMPLICATIONS OF NEW STANDARDS FOR CONSUMERS*
AFUE
(%)
Product class
Non-weatherized gas furnaces ..................................................
Weatherized gas furnaces .........................................................
Mobile home gas furnaces ........................................................
Oil-fired furnaces ........................................................................
Gas boilers .................................................................................
Oil-fired boilers ...........................................................................
Installed cost
80
81
80
82
82
83
Installed cost
increase
$2,044
3,907
940
3,142
3,826
3,920
Life-cycle cost
savings
Payback period
(years)
$2
62
111
177
208
69
1.7
3.4
3.7
0.7
12
0.9
$8
19
96
17
199
28
* Average values.
The economic impacts on consumers
(i.e., the average life-cycle cost (LCC)
savings) are positive. For example, a
non-weatherized gas furnace meeting
the standard is projected to have a very
small increase in average total installed
cost, and the annual energy savings
result in an average LCC savings of $2
and a payback period of 1.7 years. No
households purchasing non-weatherized
gas furnaces, including southern
households, would experience a net
LCC increase. A gas boiler meeting the
standard is projected to have an increase
in average total installed cost of $199,
but the annual energy savings result in
an average LCC savings of $208 and a
payback period of 12 years.
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D. Impact on Manufacturers
Using a real corporate discount rate of
7.4 percent for furnaces and 6.2 percent
for boilers, DOE estimates the industry
net present value (INPV) of the
residential furnace industry to be $1,528
million and the INPV of the residential
boiler industry to be $279 million, in
2006$. DOE estimates the impact of
today’s standards on the INPV of the
residential furnace and boiler industry
to be between a 4.0 percent loss and a
2.7 percent loss (-$74 million to -$48
million). Based on DOE’s interviews
with the major manufacturers of
residential furnaces and boilers, DOE
estimates minimal plant closings or loss
of employment as a result of the
standards promulgated today.
E. National Benefits
DOE estimates the standards will save
approximately 0.25 quads (quadrillion
(1015) British thermal units (Btu)) of
energy over 24 years (2015–2038). For
comparison, approximately four quads
are used annually for space heating in
U.S. homes.
These energy savings are projected to
result in cumulative greenhouse gas
emission reductions of approximately
7.8 million tons (Mt) of carbon dioxide
(CO2). Additionally, the standards will
help alleviate air pollution by resulting
in approximately 9.2 thousand tons (kt)
of nitrogen oxides (NOX) emission
reductions from 2015 through 2038, or
a similar amount of NOX emissions
allowance credits in areas where such
emissions are subject to emissions caps,
and approximately 1.8 kt of household
emission reductions of sulfur dioxide
(SO2). DOE expects the standards to
have negligible impact on electricity
generating capacity.
The national net present value (NPV)
of the standards is $0.69 billion using a
seven-percent discount rate and $2.18
billion using a three-percent discount
rate, cumulative from 2015 to 2038 in
2006$. This is the estimated total value
of future savings minus the estimated
increased costs for purchasing
complying products, discounted to the
year 2007.
The benefits and costs of today’s final
rule can also be expressed in terms of
annualized 2006$ values over the
forecast period 2015 through 2038.
Using a seven percent discount rate for
the annualized cost analysis, the cost of
the standards established in today’s
final rule is $41 million per year in
increased equipment and installation
costs while the annualized benefits are
$144 million per year in reduced
equipment operating costs. Using a
three percent discount rate, the cost of
the standards established n today’s final
rule is $40 million per year while the
benefits of today’s standards are $204
million per year.
1 These types of products are referred to
collectively hereafter as ‘‘residential furnaces and
boilers’’ or ‘‘furnaces and boilers.’’
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F. Conclusion
DOE concludes that the benefits
(energy savings, consumer LCC savings,
national NPV increases, and emissions
reductions) to the Nation of the
standards outweigh their costs (loss of
manufacturer INPV and consumer LCC
increases for a relatively small number
of furnace and boiler users). DOE also
concludes that today’s standards for
furnaces and boilers represent that
maximum improvement in energy
efficiency that is technologically
feasible and economically justified, and
will result in significant energy savings.
At present, products that meet the new
standard levels are commercially
available.
II. Introduction
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A. Authority
Title III of EPCA sets forth a variety
of provisions designed to improve
energy efficiency; specifically, Part B of
title III establishes the Energy
Conservation Program for Consumer
Products other than Automobiles. (42
U.S.C. 6291–6309) The program covers
consumer products (referred to hereafter
as ‘‘covered products’’), including
residential furnaces and boilers. (42
U.S.C. 6292(a)(5))
Under EPCA, the energy conservation
program consists essentially of the
following: Testing, labeling, and Federal
energy conservation standards. The
Federal Trade Commission (FTC) has
primary responsibility for labeling, and
DOE implements the remainder of the
program. (42 U.S.C. 3294) Section 323 of
EPCA authorizes DOE, with assistance
from the National Institute of Standards
and Technology (NIST) and subject to
certain criteria and conditions, to
develop test procedures to measure the
energy efficiency, energy use, or
estimated annual operating cost of each
covered product. (42 U.S.C. 6293) The
applicable furnace and boiler test
procedures appear at Title 10 of the
Code of Federal Regulations (CFR) part
430, subpart B, Appendix N.
EPCA provides criteria for prescribing
new or amended standards for covered
products. Any new or amended
standard for a covered product must be
designed to achieve the maximum
improvement in energy efficiency that is
technologically feasible and
economically justified. (42 U.S.C.
6295(o)(2)(A))
Additionally, EPCA provides specific
prohibitions on prescribing new and
amended standards. Generally, DOE
may not prescribe an amended or new
standard for products if no test
procedure has been established for the
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product.2 (42 U.S.C. 6295(o)(3)(A).
Further, DOE may not prescribe an
amended or new standard if DOE
determines by rule that such standard
would not result in ‘‘significant
conservation of energy,’’ or ‘‘is not
technologically feasible or economically
justified.’’ (42 U.S.C. 6295(o)(3)(B))
EPCA also provides that, in deciding
whether a standard is economically
justified, DOE must, after receiving
comments on a proposed standard,
determine whether the benefits of the
standard exceed its burdens by
considering, to the greatest extent
practicable, the following seven factors:
(1) The economic impact of the
standard on manufacturers and
consumers of the products subject to the
standard;
(2) The savings in operating costs
throughout the estimated average life of
the covered products in the type (or
class) compared to any increase in the
price, initial charges, or maintenance
expenses for the covered products that
are likely to result from the imposition
of the standard;
(3) The total projected amount of
energy savings likely to result directly
from the imposition of the standard;
(4) Any lessening of the utility or the
performance of the covered products
likely to result from the imposition of
the standard;
(5) The impact of any lessening of
competition, as determined in writing
by the Attorney General, that is likely to
result from the imposition of the
standard;
(6) The need for national energy
conservation; and
(7) Other factors the Secretary
considers relevant. (42 U.S.C.
6295(o)(2)(B)(i))
EPCA contains what is commonly
known as an ‘‘anti-backsliding’’
provision. This provision mandates that
the Secretary not prescribe any
amended standard that either increases
the maximum allowable energy use or
decreases the minimum required energy
efficiency of a covered product. (42
U.S.C. 6295(o)(1)) Also, the Secretary
may not prescribe an amended or a new
standard if interested persons have
established by a preponderance of the
evidence that the standard is likely to
result in the unavailability in the United
States of any covered product type (or
class) with performance characteristics,
features, sizes, capacities, and volume
that are substantially the same as those
generally available in the United States.
(42 U.S.C. 6295(o)(4))
2 This prohibition does not apply to standards for
dishwashers, clothes washers, clothes dryers, and
kitchen ranges and ovens. (42 U.S.C. 3295(o)(3)(A))
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Section 325(q) of EPCA is applicable
to promulgating a standard for a type or
class of covered product that has two or
more subcategories. (42 U.S.C. 6295(q))
DOE must specify a different standard
level than that which applies generally
to such type or class of products ‘‘for
any group of covered products which
have the same function or intended use,
if * * * products within such group—
(A) consume a different kind of energy
from that consumed by other covered
products within such type (or class); or
(B) have a capacity or other
performance-related feature which other
products within such type (or class) do
not have and such feature justifies a
higher or lower standard’’ than applies
or will apply to the other products. (42
U.S.C. 6295(q)(l)(A) and (B)) In
determining whether a performancerelated feature justifies such a different
standard for a group of products, DOE
must consider ‘‘such factors as the
utility to the consumer of such a
feature’’ and other factors DOE deems
appropriate. (42 U.S.C. 6295(q)(1)) Any
rule prescribing such a standard must
include an explanation of the basis on
which DOE established such higher or
lower level. (42 U.S.C. 6295(q)(2)) In
1993, DOE relied on this authority to
establish four product classes of
residential furnaces and two product
classes of residential boilers, which are
the subject of this rulemaking. 58 FR
47326 (September 8, 1993).
Federal energy conservation
requirements generally preempt State
laws and regulations concerning energy
conservation testing, labeling, and
standards. (42 U.S.C. 6297) DOE is
authorized, however, to grant waivers
from preemption for particular State
laws or regulations, in accordance with
the procedures and provisions set forth
in section 327(d) of EPCA. (42 U.S.C.
6297(d)) Specifically, States with a
regulation that provides for an energy
conservation standard for any type of
covered product for which there is a
Federal energy conservation standard
may petition the Secretary for a DOE
rule that permits the State regulation to
become effective with respect to such
covered product. In order for a petition
to be granted, a State must establish by
a preponderance of the evidence that its
regulation is needed to meet ‘‘unusual
and compelling State or local energy
* * * interests.’’ (42 U.S.C.
6297(d)(1)(B))
B. Background
1. Current Standards
EPCA established an energy
conservation standard for residential
furnaces and boilers. It set the standard
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in terms of the annual fuel utilization
efficiency (AFUE) descriptor at a
minimum value of 78 percent for most
furnaces. (42 U.S.C. 6295(f)(1)) It set the
minimum AFUE at 75 percent for gas
steam boilers and 80 percent for other
boilers. (42 U.S.C. 6295(f)(1)(A)) For
mobile home furnaces, EPCA set the
minimum AFUE at 75 percent. (42
U.S.C. 6295(f)(2)) These standards
became effective on January 1, 1992,
with the exception of the standard for
mobile home furnaces, for which the
effective date was September 1, 1990.
(42 U.S.C. 6295(f)(1) and (2))
2. History of Standards Rulemaking for
Residential Furnaces and Boilers
As discussed in the October 2006
notice of proposed rulemaking (NOPR),
this rulemaking began with the
publication of an advance notice of
proposed rulemaking (ANOPR) on
September 28, 1990. 55 FR 39624. A
second ANOPR was published on July
29, 2004. 69 FR 45420. On October 6,
2006, DOE published a NOPR in the
Federal Register proposing amended
energy efficiency standards for
residential furnace and boilers. 71 FR
59203. In conjunction with the October
2006 NOPR, DOE also published on its
Web site the complete technical support
document (TSD) for the proposed rule,
which incorporated the final analyses
DOE conducted and technical
documentation of each analysis. The
NOPR TSD included the engineering
analysis spreadsheet, the LCC
spreadsheets, the national and regional
impact analysis spreadsheets, and the
manufacturer impact analysis (MIA)
spreadsheet—all of which are available
at https://www.eere.energy.gov/
buildings/appliance_standards/
residential/fb_nopr_analysis.html. The
energy efficiency standards proposed for
furnaces and boilers were as shown in
Table II.1.
TABLE II.1.—OCTOBER 2006 PROPOSED ENERGY EFFICIENCY STANDARDS FOR FURNACES AND BOILERS
AFUE*
(%)
Product class
Non-weatherized gas furnaces .....
Weatherized gas furnaces ............
Mobile home gas furnaces ...........
Oil-fired furnaces ..........................
Gas boilers ...................................
Oil-fired boilers .............................
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* AFUE = annual fuel utilization efficiency.
The October 2006 NOPR also
included additional background
information on the history of this
rulemaking and on DOE’s use in this
rulemaking of the procedures,
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80
83
80
82
84
83
interpretations, and policies set forth in
the Process Rule. 71 FR 59207–59208.
DOE held a public meeting in
Washington, DC, on October 30, 2006, to
hear oral comments relevant to the
October 2006 proposed rule.
After the publication of the October
2006 proposed rule, DOE met with
GAMA, Carrier, and Rheem on
December 14, 2006, to receive
comments regarding cost and safety
issues concerning weatherized gas
furnaces that are manufactured to
operate at 83-percent AFUE. (GAMA,
No. 146 at p. 1) 3 These comments are
further described in section IV.A. In
addition, DOE issued a notice of data
availability and reopening of comment
period on February 9, 2007, to respond
to questions raised at the public meeting
concerning DOE’s assumptions
regarding shipments in the base case
and the installation cost for oil-fired
furnaces. 72 FR 6184.
III. General Discussion
A. Test Procedures
Section 7(c) of the Process Rule
indicates that, if modifications are
needed to its test procedures for a
covered product, DOE will issue a final,
modified test procedure before issuing a
proposed rule for energy conservation
standards for that product. DOE has
determined that modifications are not
needed to its existing test procedure for
furnaces and boilers, and accordingly
has not adopted a revised test procedure
for these products. Comments received
about test procedures are discussed in
section V.B.9.
B. Technological Feasibility
1. General
As stated above, standards that DOE
establishes for furnaces and boilers must
be technologically feasible. (42 U.S.C.
6295(o)(2)(A) and (o)(3)(B)) DOE
considers a design option to be
technologically feasible if it is in use by
the respective industry or if research has
progressed to the development of a
working prototype. The Process Rule
sets forth a definition of technological
feasibility as follows: ‘‘Technologies
incorporated in commercial products or
in working prototypes will be
considered technologically feasible.’’ 10
3 A notation in the form ‘‘GAMA, No. 146 at p.
1’’ identifies a written comment DOE has received
and has included in the docket of this rulemaking.
This particular notation refers to a comment (1) By
the Gas Appliance Manufacturers Association
(GAMA), (2) under document number 146 in the
docket of this rulemaking (maintained in the
Resource Room of Building Technologies Program),
and (3) appearing on page 1 of document number
146.
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CFR part 430, subpart C, Appendix A,
section 4(a)(4)(i).
This final rule considers the same
design options as those evaluated in the
October 2006 proposed rule. (See the
final rule TSD accompanying this
notice, Chapter 4.) The evaluated
technologies all have been used (or are
being used) in commercially available
products or working prototypes. The
designs all incorporate materials and
components that are commercially
available in today’s furnace and boiler
supply market. DOE has determined
that all of the efficiency levels evaluated
in this notice are technologically
feasible.
2. Maximum Technologically Feasible
Levels
In developing the October 2006
proposed rule, consistent with section
325(p)(2) of EPCA, DOE identified the
maximum technologically feasible
levels. (See NOPR TSD Chapter 6.) DOE
did not receive any comments on the
October 2006 proposed rule to lead DOE
to consider changes to the maximum
technologically feasible (max tech)
levels. Therefore, for today’s final rule,
the max tech levels for all classes are the
same max tech levels identified in the
October 2006 proposed rule and are
provided in Table II.2 below. 71 FR
59211.
TABLE II.2.—MAX TECH LEVELS CONSIDERED IN FURNACE AND BOILER
RULEMAKING
Product class
AFUE*
(%)
Non-weatherized gas furnaces .....
Weatherized gas furnaces ............
Mobile home gas furnaces ...........
Oil-fired furnaces ..........................
Gas boilers ...................................
Oil-fired boilers .............................
96
83
90
85
99
95
* AFUE = annual fuel utilization efficiency.
C. Energy Savings
As stated above, EPCA directs DOE to
establish amended standards at a level
of maximum improvement in energy
efficiency that is technologically
feasible and economically justified. (42
U.S.C. 6295(o)(2)(A)) DOE is prohibited
from adopting a standard for a product
if that standard would not result in
‘‘significant’’ energy savings, or is not
technologically feasible or economically
justified. (42 U.S.C. 6295(o)(3)(B)) While
EPCA does not define the term
‘‘significant,’’ the U.S. Court of Appeals,
in Natural Resources Defense Council v.
Herrington, indicated that Congress
intended ‘‘significant’’ energy savings in
this context to be savings that were not
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‘‘genuinely trivial.’’ 768 F.2d 1355, 1373
(D.C. Cir. 1985). The energy savings for
energy conservation standards at each of
the trial standard levels (TSLs)
considered in this rulemaking are
nontrivial, and therefore, DOE has
determined them to be ‘‘significant’’
within the meaning of section 325 of
EPCA.
DOE forecasted energy savings
attributable to the TSLs using the
national energy savings (NES)
spreadsheet tool, as discussed in the
October 2006 proposed rule. 71 FR
59211–59212, 59224–59227, and 59245–
59246. For the purpose of today’s final
rule, DOE has relied on the NES
analysis as presented in the October
2006 proposed rule. EPCA further
requires consideration of energy savings
in the context of the economic
justification.
requires DOE, in determining the
economic justification of a proposed
standard, to consider the total projected
energy savings that are expected to
result directly from the standard. (42
U.S.C. 6295(o)(2)(B)(i)(III)) As in the
October 2006 Proposed Rule, DOE used
the NES spreadsheet results in its
consideration of total projected savings
that are directly attributable to the
considered standard levels. 71 FR
59211–59212, 59224–59227, 59245–
59246.
(42 U.S.C. 6295(o)(2)(B)(i)(VII)) In
considering amended standards in the
October 2006 proposed rule and in
adopting today’s standards, the
Secretary considered the potential for
furnace and boiler standards to pose
public health risks due to carbon
monoxide release into the home as a
result of venting system or heat
exchanger failure. As discussed in
section VI of this preamble, potential
safety concerns were weighed against
adopting certain standard levels.
d. Lessening of Utility or Performance of
Products
As reflected in the October 2006
proposed rule, DOE considered whether
any lessening of the utility or
performance of furnaces and boilers
would be likely to result from today’s
standards. 71 FR 59213.
D. Economic Justification
e. Impact of Any Lessening of
Competition
DOE considers any lessening of
competition that is likely to result from
standards. Accordingly, as discussed in
the October 2006 proposed rule, 71 FR
59213, 59247, DOE requested that the
Attorney General transmit to the
Secretary a written determination of the
impact, if any, of any lessening of
competition likely to result from the
standard, together with an analysis of
the nature and extent of such impact.
(42 U.S.C. 6295(o)(2)(B)(i)(V) and (B)(ii))
To assist the Attorney General in
making such a determination, DOE
provided the Department of Justice
(DOJ) with copies of the October 2006
proposed rule and the NOPR TSD for
review. The Attorney General’s response
is discussed in section VI.C.5 below,
and is reprinted at the end of this final
rule.
2. Rebuttable Presumption
Section 325(o)(2)(B)(iii) of EPCA
states that there is a rebuttable
presumption that an energy
conservation standard is economically
justified if the increased installed cost
for a product that meets the standard is
less than three times the value of the
first-year energy savings resulting from
the standard, as calculated under the
applicable DOE test procedure. (42
U.S.C. 6295(o)(2)(B)(iii)) Under the
standard levels adopted in this
document for non-weatherized and
weatherized gas furnaces, mobile home
gas furnaces, and hot-water oil-fired
boilers, DOE determined that this
presumption applies. Regardless of the
rebuttable presumption, DOE also
determined that all of the standard
levels adopted in today’s final rule are
economically justified based on the
above-described analyses.
1. Specific Criteria
As noted earlier, EPCA provides
seven factors for DOE to evaluate in
determining whether an energy
conservation standard for residential
furnaces and boilers is economically
justified. (42 U.S.C. 6295(o)(2)(B)(i)) The
following discusses how DOE has
addressed each of those seven factors in
this rulemaking. Changes to
considerations of those criteria between
the proposed rule and the final rule are
also discussed below. The inputs relied
upon in consideration of each criterion
and changes to those inputs are
discussed in section V, below.
a. Economic Impact on Consumers and
Manufacturers
DOE considered the economic impact
of the standard on consumers and
manufacturers, as discussed in the
October 2006 proposed rule. 71 FR
59212, 59219–59223, 59228–59233,
59234–59245. For this final rule, DOE
updated the analyses to incorporate
more recent material price information.
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b. Life-Cycle Costs
DOE considered life-cycle costs of
furnaces and boilers, as discussed in the
October 2006 proposed rule. 71 FR
59212–59213, 59219–59224, 59234–
59239. It calculated the sum of the
purchase price and the operating
expense—discounted over the lifetime
of the products—to estimate the range in
expected LCC benefits to consumers due
to the standards.
f. Need of the Nation To Conserve
Energy
In considering standards for furnaces
and boilers, the Secretary must consider
the need of the Nation to conserve
energy. (42 U.S.C. 6295(o)(2)(B)(i)(VI))
The Secretary recognizes that energy
conservation benefits the Nation in
several important ways, including
slowing the depletion of domestic
natural gas resources, improving the
security of the Nation’s energy system,
and reducing greenhouse gas emissions.
The potential benefits from additional
natural gas conservation are further
discussed in section V.B.4 below.
c. Energy Savings
While significant conservation of
energy is a separate statutory
requirement for imposing an energy
conservation standard, EPCA also
g. Other Factors
The Secretary, in determining
whether a standard is economically
justified, may consider any other factors
that the Secretary deems to be relevant.
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IV. Methodology and Revisions to the
Analyses Employed in the Proposed
Rule
DOE used a number of analytical tools
that it previously developed and
adapted for use in this rulemaking. One
of the tools is a spreadsheet that
calculates LCC and payback period
(PBP). Another tool calculates NES and
national NPV. DOE also used the
Government Regulatory Impact Model
(GRIM), along with other methods, in its
MIA. Finally, DOE developed an
approach using the National Energy
Modeling System (NEMS) to estimate
impacts of residential furnace and boiler
energy efficiency standards on utilities
and the environment. Each of the
analytical tools is discussed in detail in
the October 2006 NOPR. 71 FR 59213–
59234.
As a basis for this final rule, DOE has
continued to use the spreadsheets and
approaches explained in the October
2006 NOPR. DOE used the same general
methodology as applied in the October
2006 NOPR but revised some of the
assumptions and inputs for the final
rule in response to stakeholder
comments. These updates are discussed
in the sections below.
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A. Engineering Analysis
The purpose of the engineering
analysis was to characterize the
relationship between the efficiency and
the cost of residential furnaces and
boilers. As discussed in the NOPR, DOE
used the design-option approach, the
efficiency-level approach, and the costassessment approach to the engineering
analysis. 71 FR 59214–59219. As part of
the analysis, DOE developed data—
including manufacturing costs,
markups, installation costs, and
maintenance costs—that it used to
establish the manufacturing selling
price of more-efficient equipment.
Chapter 6 of the TSD contains detailed
discussion of the engineering analysis
methodology.
In response to the publication of the
October 2006 proposed rule, DOE
received a number of comments on the
engineering analysis methodology.
65141
These comments referred to the
assumptions concerning the heat
exchanger materials, costs for
weatherized gas furnaces, the
installation costs for gas-fired boilers,
and other topics. In response to these
comments, DOE made several changes
to the data applied in its approach.
Table IV.1 summarizes the data DOE
used to derive the inputs to the
engineering analysis for the NOPR and
for today’s final rule.
TABLE IV.1.—APPROACH AND DATA USED TO DERIVE THE INPUTS TO THE ENGINEERING ANALYSIS
Input
NOPR analysis
Final rule analysis
Equipment Cost ...................
For the most widely used efficiency levels, DOE used a
cost model of manufacturing costs created by teardown analysis. For the remaining levels, DOE used
design-option analysis. Incorporated industry feedback from GAMA and individual manufacturers to
generate
manufacturing-cost-versus-efficiency
curves. Updated manufacturing-cost-versus-efficiency
curves.
Derived markups from an analysis of corporate financial
data. Multiplied manufacturing costs by manufacturer,
distributor, contractor, and builder markups, and
sales tax, as appropriate, to get equipment price.
Used a distribution of weighted-average installation
costs from the Installation Model. Installation configurations are weight-averaged by frequency of occurrence in the field, and vary by installation size. The
Installation Model is based on a commonly used
cost-estimation method and is comparable to available, known data. New assumption that all 81-percent AFUE gas furnaces use double-wall vents.
Used Gas Research Institute data for gas furnaces and
boilers, water heater rulemaking survey results for
oil-fired equipment, and data from the 1993 rulemaking for mobile home furnaces. Accounted for
higher maintenance frequency for modulating design
option, and used same costs for condensing and
non-condensing equipment.
Calculated energy use using the DOE test procedure ...
Annual Energy Outlook (AEO)2005 forecast prices for
effective date of 2015.
Same method, using average materials prices for the
period 2002 to 2006. For weatherized gas furnaces,
assumed stainless steel heat exchangers for 82-percent and 83-percent AFUE products. For gas boilers,
assumed those fractions of boilers requiring Category
III venting at various AFUE levels will also incorporate a draft inducer into the product design.
Markups ...............................
Installation Cost ...................
Maintenance Costs ..............
Annual Energy Use * ............
Energy Prices * .....................
No change.
No change.
Same sources for maintenance costs. Included repair
costs for gas-fired equipment as a function of the
equipment price.
No change.
AEO2007 forecast prices for effective date of 2015.
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* Inputs required to calculate rebuttable-presumption payback period. For more details on the rebuttable-presumption payback period, refer to
sections III.D.2 and VI.C.1.a.
GAMA, Lennox, Carrier, and Trane
submitted comments urging DOE to
revise the costs assumed in the
engineering analysis for manufacturing
high-efficiency weatherized gas
furnaces. Specifically, GAMA
commented that DOE underestimated
the cost of attaining 83-percent AFUE.
GAMA stated that a significant amount
of condensation can build up upon
start-up of a weatherized gas furnace
having an 83-percent AFUE and that the
unit must run for a considerable amount
of time before the heat exchanger
completely dries out. As a result, GAMA
commented that manufacturers would
need to design their weatherized gas
furnaces at 83-percent AFUE to handle
condensate. (GAMA, No. 116 at pp. 5–
8) 4 Lennox pointed out that it is
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physically possible to design a furnace
that will deliver 83-percent AFUE in a
laboratory test, but that the variability of
outdoor conditions will pose
condensation problems at efficiency
levels above 80-percent AFUE. At 83percent AFUE, which translates to a
steady-state efficiency of 85.5 percent or
higher, Lennox stated that it may also be
necessary to provide a condensate
disposal system for the furnace. (Public
Meeting Transcript, No. 107.6 at p. 107)
Carrier commented that weatherized
gas furnaces are installed outdoors, and
moisture in the flue gas cannot be
allowed to condense, regardless of the
corrosion-resistance of the material
used. (Carrier, No. 118 at pp. 1–2)
Carrier stated its belief that a means to
dispose of the condensate in cold
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outdoor ambient conditions must be
developed to provide for drainage or
freeze protection. It further stated that,
when cold outside air and safety factors
are taken into account, the maximum
design efficiency to avoid significant
potential for continuous condensation
on a complete model family is 80percent AFUE. (Carrier, No. 118 at pp.
1–2)
Trane commented that 83-percent
AFUE for weatherized gas furnaces
would result in a steady-state efficiency
of 85–86 percent, which would
necessitate different, more costly
materials than the materials DOE
assumed in the October 2006 proposed
rule. (Public Meeting Transcript, No.
107.6 at p. 107)
GAMA and Lennox specifically
commented on DOE’s incremental
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manufacturing cost increase of $30 for
an 83-percent AFUE weatherized gas
furnace over the baseline. GAMA
pointed out that DOE’s NOPR analysis
used increased heat exchanger area as
the only design option needed to
achieve 83-percent AFUE. GAMA stated
that, based on manufacturer experience,
the proposed 83-percent AFUE standard
for weatherized gas furnaces would
require the use of stainless steel for
internal components such as the heat
exchanger, collector box, and internal
flue, due to the expected internal
condensation. GAMA also commented
that AL 29–4C is the most probable type
of stainless steel that manufacturers
would use, which would significantly
increase the cost of the product. GAMA
also stated its opinion that weatherized
gas furnaces at 83-percent AFUE would
also require a condensate disposal
system that could function in belowfreezing temperatures. GAMA surveyed
its members and provided estimates of
the incremental manufacturing costs to
reach 83-percent AFUE over the
baseline, which range from $78 to $320.
(GAMA, No. 116 at pp. 5–8)
Lennox also disagreed with DOE’s
analysis, which indicated that an 83percent AFUE weatherized gas furnace
with characteristics satisfactory for the
expected use can be manufactured and
sold to the consumer for an additional
$30. Lennox stated that GAMA’s average
incremental manufacturing cost
estimate of $223 over the baseline for an
83-percent AFUE weatherized gas
furnace, for the addition of stainless
steel heat exchangers and condensate
removal components, results in an
increase in consumer cost of
approximately $500. (Lennox, No. 130
at pp. 2–3)
DOE reviewed all the statements from
GAMA, Lennox, Carrier, and Trane and
revised its engineering analysis
accordingly. Specifically, DOE revised
its cost assumptions for the heat
exchangers in 82-percent- and 83percent-AFUE weatherized gas furnaces.
In the October 2006 proposed rule, DOE
assumed that these heat exchangers
were made of aluminized steel—the
same material used for the higher
volume non-weatherized gas furnaces,
which would allow manufacturers to
take advantage of high-volume material
pricing. Thus, the incremental costs of
increasing from the baseline to an 83percent AFUE were only $30. (See
NOPR TSD Chapter 6.) In light of the
comments, DOE revised the cost model
to include heat exchangers made of AL
29–4C at these two AFUE levels and
included the cost of a condensate
disposal system that could function at
below-freezing temperatures. DOE
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specifically reviewed the costs that
GAMA submitted and, based on
information obtained during
manufacturing interviews and internal
engineering expertise, DOE believes
GAMA’s estimates are within the range
of possible manufacturing costs for
these systems (see Chapter 6 of the final
rule TSD). Therefore, DOE conducted
analysis at both the low and high points
of the cost range (i.e., $78 and $320,
respectively). DOE examined both the
low and high scenarios using the LCC
spreadsheet and presented the results in
Chapter 8 of the final rule TSD.
Ultimately, DOE used the low-cost
scenario as the basis for the analysis
because DOE’s estimates corresponded
more closely to the low-range cost that
GAMA provided (i.e., $78). However,
DOE recognizes that some installations
may incur a higher cost. DOE believes
inclusion of stainless steel heat
exchanger and condensate removal
component costs takes into account
manufacturer longevity and safety
concerns associated with nearcondensing weatherized gas furnaces.
DOE did not include the cost of
stainless steel heat exchangers for
weatherized gas furnaces at 81-percent
AFUE. Given the presence of 81-percent
AFUE products in the marketplace that
do not contain stainless steel heat
exchangers, DOE assumed that only
units with an AFUE of 82 percent and
83 percent would need stainless steel
heat exchangers to prevent corrosion.
Burnham and GAMA commented that
DOE neglected to consider the costs
associated with adding induced-draft
technology to a Category III gas-fired
boiler at 84-percent AFUE and above.
Burnham further stated that some 84percent AFUE boilers are natural draft
with draft hoods, vent dampers, and
electronic ignition, and some are
induced draft with either Category I or
Category III venting, depending on the
manufacturer’s requirements in a given
installation. In its comments on the
October 2006 proposed rule, Burnham
pointed out that DOE estimated that 24
percent of installations at 84-percent
AFUE would be Category III, and this
percentage represents a partial
transformation of the baseline boiler
market. However, although DOE
included the costs associated with
Category III special gas vents, Burnham
noted that all Category III installations
are induced-draft boilers, and that DOE
neglected the costs associated with
adding induced-draft technology to the
boiler. (Public Meeting Transcript, No.
107.6 at p. 42; Burnham, No. 99 at p. 4)
Burnham also predicted that, to avoid
the venting risks associated with
installing natural draft 84-percent AFUE
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boilers in every installation, all boiler
installations at 84-percent AFUE will
become induced-draft, and most or all of
those will require Category III venting.
Burnham urged DOE to apply the costs
associated with adding induced-draft
technology to all Category III
installations. (Public Meeting
Transcript, No. 107.6 at p. 42; Burnham,
No. 99 at p. 4)
GAMA commented that additional
concerns regarding venting safety would
require manufacturers to reconsider the
application and installation guidelines
if the minimum standards for gas-fired
boilers were set at 84-percent AFUE.
GAMA noted that atmospheric units
cost less and meet certain customers’
requirements, but they can only be
installed in a subset of locations due to
venting limitations. At 84-percent
AFUE, GAMA commented these gasfired boilers would be operating at nearcondensing conditions, which would
lead to potential venting corrosion.
GAMA stated that it has been told by its
members that concern for safety and
reliability would force manufacturers to
specify AL 29–4C stainless steel
chimney liners and vent connectors in
all Category I installations. GAMA
estimated the cost of this change to 100percent stainless steel venting to be
roughly $700 to $900. GAMA stated that
manufacturers desiring an additional
margin of safety might eliminate natural
draft products from their product lines
completely in favor of induced-draft
units. (GAMA, No. 116 at p. 11)
GAMA stated that safety concerns
would force manufacturers to specify
Category II or III stainless steel venting
systems in some gas boiler installations.
GAMA stated its belief that DOE’s
projections for venting consequences of
86-percent and 85-percent-AFUE gasfired boilers would actually occur at 84percent and 83-percent AFUE. GAMA
further commented that 84-percentAFUE gas-fired boilers would require
100 percent stainless steel venting.
GAMA surveyed its boiler manufacturer
members regarding the additional cost
of incorporating induced-draft
technology and provided DOE with the
resulting cost estimates, ranging
between $108.75 and $145.75. (GAMA,
No. 116 at pp. 10–11)
In response to the comments from
Burnham and GAMA, DOE revised the
cost model for gas-fired boilers and
added the cost of induced-draft
technology to the fraction of Category III
boilers assumed for each AFUE level. In
other words, DOE applied the cost of
induced-draft technology to the 24
percent of installations requiring
Category III venting at 84-percent AFUE.
DOE agrees with stakeholders that
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induced-draft technology is likely
required for the population of
installations using Category III venting.
DOE specifically reviewed the costs that
GAMA submitted and, based on
information obtained during
manufacturing interviews and internal
engineering expertise, DOE believes
GAMA’s estimates are within the range
of possible manufacturing costs for
these systems. Therefore, DOE
conducted analyses at both the low and
high points of the cost range (i.e.,
$108.75 and $145.75, respectively). DOE
used the low and high scenarios as
inputs to the LCC model; the results are
presented in Chapter 6 of the final rule
TSD.
DOE did not revise its estimates of the
fraction of installations requiring
Category III venting and induced-draft
technology from that relied upon in
October 2006 proposed rule. In other
words, DOE did not apply the added
cost to the entire population of gas-fired
boilers at 84-percent AFUE and above,
as both Burnham and GAMA suggested.
DOE relied on the survey data of actual
installations requiring Category III
venting that GAMA originally supplied.
GAMA and Burnham did not provide
any additional survey data to validate
their claim that all boilers at 84-percent
AFUE and above would require
Category III venting and induced-draft
technology. DOE acknowledges
Burnham’s and GAMA’s assertions of
safety concerns relating to venting
systems failure at 84-percent AFUE and
above, and considered this issue for a
standard level for gas-fired boilers.
B. Life-Cycle Cost and Payback Period
Analyses
The purpose of the LCC and PBP
analyses was to evaluate the economic
impacts of possible new furnace and
boiler energy conservation standards on
individual consumers. The LCC is the
total consumer expense over the life of
the furnace or boiler, including
purchase and installation expense and
operating costs (energy expenditures
and maintenance costs). The PBP is the
number of years it would take for the
consumer to recover the increased costs
of a higher-efficiency product through
energy savings. As discussed in the
NOPR, the LCC and PBP analyses
calculated furnace and boiler energy
consumption under field conditions for
a representative sample of housing
units. 71 FR 59219–59220. To compute
LCCs, DOE discounted future operating
costs to the time of purchase and
65143
summed them over the lifetime of the
furnace or boiler. DOE measured the
change in LCC and the change in PBP
associated with a given efficiency level
relative to a base case forecast of
equipment efficiency. The base case
forecast reflects the market in the
absence of amended mandatory energy
conservation standards.
As part of the LCC and PBP analyses,
DOE developed data that it used to
establish equipment prices, installation
costs, annual household energy
consumption, marginal natural gas and
electricity prices, maintenance and
repair costs, equipment lifetime, and
discount rates. Chapter 8 of the TSD
contains detailed discussion of the
methodology followed for the LCC and
PBP analyses.
In response to the publication of the
proposed rule, DOE received several
comments on the LCC and PBP
methodology. In response to these
comments, DOE made several changes
in its approach. Table IV.2 summarizes
the approaches and data DOE used to
derive the inputs to the LCC and PBP
calculations for the NOPR, and the
changes it made for today’s final rule.
Discussion of the inputs and the
changes follows in the sections below.
TABLE IV.2.—SUMMARY OF INPUTS AND KEY ASSUMPTIONS USED IN THE LIFE-CYCLE COST AND PAYBACK PERIOD
ANALYSES
Inputs
NOPR analysis
Final rule analysis
Affecting Installed Costs
Equipment Price ...................
Derived by multiplying manufacturer cost by manufacturer, distributor, contractor, and builder markups and
sales tax, as appropriate.
Installation Cost ...................
Used a distribution of weighted-average installation
costs from the Installation Model. Weight-averaged
installation configuration by frequency of occurrence
in the field.
Same method, using average materials prices for the
period 2002–2006. For weatherized gas furnaces, assumed stainless steel heat exchanger for 82% and
83% AFUE. For gas boilers, assumed that furnaces
that require Category III venting incorporate a draft
inducer.
No change.
Affecting Operating Costs
Maintenance and Repair
Costs.
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Annual Heating Load ...........
Annual Energy Use ..............
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Used Gas Research Institute data for gas furnaces and
boilers, water heater rulemaking survey results for
oil-fired equipment, and data from the 1993 rulemaking for mobile home furnaces. Supplemented
with information that indicates higher maintenance
frequency for modulating equipment, and identical
maintenance costs for condensing and non-condensing equipment. Did not include repair costs.
Calculated heating loads using 2001 Residential Energy Consumption Survey (RECS) data (cooling
loads not considered). Incorporated adjustment to account for change in new home size and shell performance between 2001 and 2015.
Used 26 virtual models that captured the range of common furnace sizes. Energy calculations used annual
heating load for each housing unit based on RECS
2001.
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Same sources for maintenance costs. Included repair
costs for gas-fired equipment.
No change.
No change.
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TABLE IV.2.—SUMMARY OF INPUTS AND KEY ASSUMPTIONS USED IN THE LIFE-CYCLE COST AND PAYBACK PERIOD
ANALYSES—Continued
Inputs
NOPR analysis
Final rule analysis
Energy Prices .......................
Calculated 2001 average and marginal energy prices
for each sample house. Used AEO2005 forecasts to
estimate future average and marginal energy prices.
Same method, using AEO2007 forecasts to estimate
future average and marginal energy prices.
Affecting Present Value of Annual Operating Cost Savings
Lifetime .................................
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Discount Rate ......................
Used 2001.58(9) Appliance Magazine survey results,
except for boilers, for which DOE developed new estimates based on a literature review.
Applied data from 1998 and 2001 Survey of Consumer
Finances and other sources to estimate a discount
rate for each house.
The changes in the approach for
estimating the equipment prices are
discussed in Chapter 6 of the TSD.
In the October 2006 proposed rule
analysis, DOE assumed that
maintenance costs would not vary with
the AFUE level of furnaces and boilers.
Several stakeholders commented that
DOE should apply a higher maintenance
cost for condensing gas furnaces than
for non-condensing equipment. (Carrier,
No. 100 at p. 3; Public Meeting
Transcript, No. 107.6 at p. 57; GAMA,
No. 116 at p. 5; Rheem, No. 138 at p.
3)
In its analysis for today’s final rule,
DOE included repair costs for gas
furnaces and boilers. The repair cost is
the cost to the consumer for replacing or
repairing components that have failed in
the space-conditioning equipment,
while the maintenance cost is a regular
expense. Since representative data on
repair costs were not available, DOE
used the same approach as in the 2001
Central Air Conditioner standards
rulemaking (67 FR 36383) and assumed
that annualized repair costs are equal to
one-half the equipment price divided by
the average lifetime. Since the
equipment cost is higher for equipment
that contains more sophisticated
mechanical or electronic components,
such as condensing furnaces, DOE
applied a higher repair cost for these
products. Since all gas equipment
components are fully covered by a
manufacturer warranty for five years,
DOE assumed that consumers would not
incur any repair costs in the first five
years. As a conservative assumption,
DOE applied the annualized cost
beginning in the sixth year and ending
in the last year of service for the
equipment.
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No change.
Same sources, using additional data from 1989, 1992,
1995, and 2004 Survey of Consumer Finances. (See
TSD, Chapter 8).
For oil-fired furnaces and boilers,
DOE included an annual maintenance
contract, which typically includes
repair of failed components. Therefore,
DOE did not include a separate repair
cost for these products.
DOE defines the equipment lifetime
as the age at which a furnace or boiler
is retired from service. The American
Council for an Energy-Efficient
Economy (ACEEE) commented that
DOE’s equipment lifetime estimate for
oil-fired furnaces should be 18 years
rather than 15 years, which DOE
assumed in the NOPR analysis. (ACEEE,
No. 120 at p. 10) DOE based the
assumed lifetime of 15 years from
Appliance Magazine, which reports data
provided by furnace manufacturers.
ACEEE did not provide data to
substantiate the 18-year lifetime. Thus,
DOE did not change its assumption
about equipment lifetime for oil-fired
furnaces.
As it has done in previous
rulemakings, DOE derived the discount
rates for the LCC analysis from estimates
of the finance cost to purchase a furnace
or boiler. The Natural Resources
Defense Council (NRDC) commented
that DOE’s decision to use consumerborrowing rates as a basis for consumer
discount rates in the LCC analysis is
flawed. (NRDC, No. 63 at p. 12)
Consistent with financial theory, the
finance cost of raising funds to purchase
appliances can be interpreted as: (1) The
financial cost of any debt incurred to
purchase products, or (2) the
opportunity cost of equity used to
purchase equipment. DOE used both of
these interpretations in estimating
discount rates for the LCC analysis for
furnaces and boilers. For the NOPR
analysis, DOE used data from the
Federal Reserve Board’s 1998 and 2001
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Survey of Consumer Finances (SCF). 71
FR 59233. For the analysis in today’s
final rule, DOE expanded the data to
include the 1989, 1992, 1995, and 2004
SCF. These additional data on consumer
finances represent a wide range of
economic conditions affecting consumer
behavior. Thus, DOE decided to
continue to use consumer-borrowing
rates as a suitable basis for consumer
discount rates in the LCC analysis.
C. National Impact Analysis
The purpose of the national impact
analysis (NIA) was to evaluate the
energy and economic impacts of
possible new furnace and boiler energy
conservation standards at the national
level. As discussed in the NOPR, DOE
calculated the NES and the NPV of total
customer costs and savings expected to
result from new standards at specific
efficiency levels. 71 FR 59224–59228.
Table IV.3 summarizes the approach
and data DOE used to derive the inputs
to the shipments analysis for the NOPR,
and the changes it made in the analysis
for final rule. In the analysis for the
NOPR, DOE analyzed fuel switching
only in the new construction market.
For this final rule, DOE also analyzed
fuel switching in the replacement
market, using the same method as for
the new construction market. This
change results in a larger drop in
shipments of non-weatherized gas
furnaces at higher efficiency levels than
reported in the NOPR. As part of the
MIA, furnace manufacturers provided a
shipments scenario (i.e., the
manufacturers’ shipments scenario) that
shows significantly greater decreases in
gas furnace shipments with a standard
at condensing levels (see section E,
below).
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TABLE IV.3.—APPROACH AND DATA USED TO DERIVE THE INPUTS TO THE SHIPMENTS ANALYSIS
Input
NOPR analysis
Final rule analysis
Shipments ............................
Calculated total shipments for replacements based on
past shipments and retirement function, and for new
homes based on projection of new housing from
(AEO)2005. The projected market shares in new
homes were a function of relative heating equipment
prices. Based conversions-upon-replacement on historic survey data. Model used two additional shipment categories to calibrate with GAMA data. Included shipments for mobile home furnace replacement.
Replacement of worn-out heating equipment with unit
of same equipment type (i.e., furnace or boiler) and
same fuel. Applied a replacement probability distribution based on equipment lifetime.
Same approach as NOPR, with projection of new housing updated to AEO2007.
Replacements in Kind ..........
Conversions .........................
Installations in New Housing
Gas Furnace Early Replacement.
Conversion from Non-Central Gas Heating to Central Heating with a Gas
Furnace.
Replacement of worn-out heating equipment with
equipment using a different fuel. Based on utility surveys conducted by American Gas Association that
report the numbers of households that converted
from oil or electricity to natural gas space heating.
Installation of heating equipment into new single-family,
multi-family, or mobile homes according to construction rates and equipment type market shares. Used
housing completions according to AEO forecast and
modeled fuel market shares according to energy and
equipment price trends.
Early replacement of non-condensing furnaces with
more-efficient condensing furnaces. Model calibrated
to GAMA data, which show a large increase in condensing furnace shipments in response to rising natural gas prices.
Conversion from non-central gas heating to central
heating with a gas furnace. Model used Residential
Energy Consumption Survey data, which show a
large increase between 1993 and 2001 in homes
with central gas heating that were built before 1990.
In its assessment of fuel switching
from gas to electric heating, DOE
estimated that heat pumps and electric
resistance furnaces would have the
same market shares. The Appliance
Standards Awareness Project (ASAP),
GAMA, Nordyne, the Northeast Power
Coordinating Council, and Rheem
commented that market shares might
change over the analysis period. (Public
Same approach as NOPR, except for non-weatherized
gas furnaces, for which DOE modeled fuel switching
in the replacement market according to energy and
equipment price trends, using same method and data
as for installations in new housing.
No change.
No change.
No change.
No change.
Meeting Transcript, No. 107.6 at p. 96;
Public Meeting Transcript, No. 107.6 at
p. 96; public Meeting Transcript, No.
107.6 at p. 98; Public Meeting
Transcript, No. 107.6 at p. 97; Rheem,
No. 101 at p. 2) DOE reviewed the
projections of heating equipment market
shares in EIA’s AEO2007, and found
that EIA’s projections show little change
in the national market shares of heat
pumps and electric resistance furnaces
until 2030. Thus, DOE believes that its
assumption of constant market shares is
reasonable.
Table IV.4 summarizes the approach
and data DOE used to derive the inputs
to the NES and NPV analyses for the
NOPR, and the changes it made in the
analyses for this final rule.
TABLE IV.4.—APPROACH AND DATA USED TO DERIVE THE INPUTS TO THE NATIONAL ENERGY SAVINGS AND NET
PRESENT VALUE ANALYSES
Input
NOPR analysis
Shipments ............................
Date Products Must Meet
Standard.
Annual Unit Energy Consumption (UEC).
Annual shipments from shipments model .......................
2015 ................................................................................
See Table IV.3.
No change.
Annual weighted-average values were a function of efficiency level. Base case UEC for non-weatherized
gas furnaces accounted for projected share of condensing furnaces.
Annual weighted-average values were a function of efficiency level (established from the LCC analysis).
Annual weighted-average values were a function of efficiency level (established from the LCC analysis).
AEO2005 forecasts to 2025 and extrapolation beyond
2025.
Generated by DOE/EIA’s NEMS includes electric generation, transmission, and distribution losses.
No change.
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Installed Cost per Unit .........
Maintenance Cost per Unit ..
Energy Prices .......................
Energy Site-to-Source Conversion.
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No change.
No change.
AEO2007 forecasts to 2030 and extrapolation beyond
2030.
No change.
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TABLE IV.4.—APPROACH AND DATA USED TO DERIVE THE INPUTS TO THE NATIONAL ENERGY SAVINGS AND NET
PRESENT VALUE ANALYSES—Continued
Input
NOPR analysis
Discount Rate ......................
Present Year ........................
7-percent and 3-percent real ..........................................
Future expenses discounted to year 2004 .....................
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The NPV calculation for the October
2006 proposed rule used marginal
energy prices to value energy savings for
natural gas and electricity, and average
energy prices to value energy savings for
fuel oil and liquefied petroleum gas
(LPG) from AEO2005. 71 FR 59227.
ACEEE commented that DOE should use
the AEO2007 price forecast in its
analysis for the final rule. (ACEEE, No.
120 at p. 10) DOE used energy price
projections from AEO2007 (which ends
in 2030) in its analysis for the final rule.
For the years after 2030, DOE applied
the average annual growth rate in 2020–
2030, except for heating oil prices, for
which DOE applied the average annual
growth rate in 2015–2030. The above
approach follows guidance provided by
EIA.5
To discount future impacts, DOE used
discount rates of both seven percent and
three percent, in accordance with the
Office of Management and Budget
(OMB)’s guidelines contained in
Circular A–4, Regulatory Analysis,
September 17, 2003. (OMB Circular A–
4, § E (September 17, 2003)). NRDC
commented that DOE should rely
exclusively on a three-percent discount
rate in making determinations about the
economic value of prospective
standards, in part because investments
in energy efficiency reduce overall
societal risk. (NRDC, No. 131 at p. 16)
As mentioned above, OMB recommends
using discount rates of both seven
percent and three percent for regulatory
analysis. DOE concluded that both
seven percent and three percent are
appropriate to use because they reflect
a broad range of discount rates at a
national level.
D. Consumer Subgroup Analysis
In analyzing the potential consumer
impact of new or amended standards,
DOE evaluates the impact on
identifiable groups of consumers (i.e.,
subgroups) that may be
disproportionately affected by a new
national standard level. For this
rulemaking, DOE analyzed the potential
effect of standards on households with
low income levels and households
occupied by seniors, two consumer
5 Memorandum
about Energy Price Projections for
Federal LCC Analysis, Attachment 2, EIA/DOE, 2/
10/2006.
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Final rule analysis
No change.
Future expenses discounted to year 2006.
subgroups of interest. (See TSD, Chapter
11.)
For today’s final rule, DOE also
analyzed the impact of standards for
non-weatherized gas furnaces on
households located in northern and
southern regions. DOE defined the
southern region as comprising states
with an average of less than 5,000
heating degree-days (HDD) 6, and the
northern region as comprising states
with an average of more than 5,000
HDD. DOE also performed an analysis
using a definition of the southern region
as comprising states with an average of
less than 6,000 HDD and a definition of
the northern region as comprising states
with an average of more than 6,000
HDD. See TSD Chapter 11 for a listing
of the states included in each grouping.
E. Manufacturer Impact Analysis
In determining whether a standard for
a covered product is economically
justified, the Secretary of Energy is
required to consider in part ‘‘the
economic impact of the standard on the
manufacturers and on the consumers of
the products subject to such standard.’’
(42 U.S.C. 6295(o)(2)(B)(i)(I)) EPCA also
requires for an assessment of the impact
of any lessening of competition as
determined by the Attorney General. (42
U.S.C. 6295(o)(2)(B)(i)(V)) DOE
performed the MIA to estimate the
financial impact of efficiency standards
on the residential furnace and boiler
industry and to assess the impact of
such standards on employment and
manufacturing capacity, and published
the results in the October 2006 NOPR.
71 FR 59228–59232, 59240–59245. For
this final rule, DOE did not introduce
changes to the methodology as
described in the October 2006 NOPR,
but did update the manufacturers’
shipments scenario based on the
updated NIA results. (See TSD, Chapter
12.)
F. Employment Impact Analysis
The Process Rule includes
employment impacts among the factors
DOE considers in selecting a proposed
standard. Employment impacts include
6 HDDs are quantitative indices demonstrated to
reflect demand for energy to heat residential
buildings. These indices are derived from daily
temperature observations.
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direct and indirect impacts. Direct
employment impacts are any changes in
the number of employees for furnace
and boiler manufacturers. Indirect
impacts are those changes of
employment in the larger economy that
occur due to the shift in expenditures
and capital investment that is caused by
the purchase and operation of more
efficient furnace and boiler equipment.
The MIA addresses direct employment
impacts; the employment impact
analysis describes indirect impacts.
For today’s final rule, DOE estimated
indirect national employment impacts
using a model of the U.S. economy
called IMBUILD (impact of building
energy efficiency programs). DOE’s
Office of Building Technology, State,
and Community Programs (now the
Building Technologies Program)
developed the model. IMBUILD is a
personal-computer-based, economicanalysis model that characterizes the
relationships among 35 sectors of the
economy using national input/output
structural matrices, and data from the
U.S. Bureau of Labor Statistics (BLS).
The IMBUILD model estimates changes
in employment, industry output, and
wage income in the overall economy of
the United States resulting from changes
in expenditures in the various sectors of
the economy.
In comments on the proposed rule,
NRDC stated that DOE failed to consider
the economic value of increased
employment at TSL 4. (NRDC, No. 131
at p. 12) DOE takes employment impacts
into account without quantifying the net
economic value of such impacts. While
both the IMBUILD input/output model
and the direct use of BLS employment
data suggest the proposed furnace and
boiler standards could increase the net
demand for labor in the economy, DOE
believes the gains would most likely be
very small relative to total national
employment. DOE, therefore, concludes
only that the furnace and boiler
standards are likely to produce
employment benefits that are sufficient
to offset any adverse impacts on
employment in the furnace and boiler or
energy industries. (See TSD, Chapter
14.)
G. Regulatory Impact Analysis
The regulatory impact analysis
provides a description and analysis of
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jlentini on PROD1PC65 with RULES2
the feasible policy alternatives to this
regulation and a quantitative
comparison of the impacts of the
alternatives. In this analysis, DOE also
investigated the impact of standards on
northern and southern regions. DOE
used the NIA spreadsheet, which uses
inputs generated by LCC spreadsheets
constructed to separately analyze the
northern and southern regions, to
generate the results presented in the
NOPR for both regions. DOE performed
the national LCC analysis on the basis
of the nine Census divisions, plus four
large States (New York, California,
Texas, and Florida), rather than on a
State-by-State basis. Commenting on the
NOPR, ASAP stated that the results for
the northern region, defined as areas
with more than 6,000 HDDs, appear to
be incorrect. (Public Meeting Transcript,
No. 107.6 at p. 154)
For the NOPR analysis of the potential
impacts of regional standards, DOE
based the distribution of furnace
efficiency in the base case on data that
GAMA provided on the percentage of
condensing furnace sales in each State.
DOE combined the State-level GAMA
data into Census divisions, and then
assumed condensing gas furnaces were
installed in households solely on the
basis of climate (i.e., high HDDs). This
assumption led to the comparatively
small energy savings estimated to result
from a condensing-level standard for the
northern region.
Upon review, DOE determined that
the assumption that the existing (and
future) market for condensing furnaces
(absent a standard) was likely to be
concentrated in the coldest states was
not an accurate reflection of the Statelevel data that GAMA provided. By
using distribution assumptions that are
based on the State-level data, DOE
subsequently developed an alternative
analysis, which it now believes is a
better indicator of the energy savings
likely to result in specified regions from
various standard levels. In the revised
analysis, a much lower percentage (45
percent) of households in the States
with HDDs of 6,000 or higher is
assigned condensing furnaces. This
share is half of the comparable 90
percent value in the NOPR analysis and
is close to the 48 percent share of
condensing furnaces for the 20 States
with an average HDD of 6,000 or higher
in the GAMA shipments data. See
Appendix V of the TSD for further
discussion.
H. Utility Impact Analysis
The utility impact analysis estimates
the change in the forecasted power
generation capacity for the Nation. This
analysis separately determines the
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changes in energy supply and demand
as a result of natural gas, fuel oil, LPG,
or electricity residential consumption
savings due to the standard. DOE
calculated these changes using the
NEMS–BT computer model.7 The
analysis output provides a forecast for
the needed generation capacities at each
TSL. The estimated net benefit of the
standard is the difference between the
generation capacities forecasted by
NEMS–BT and the AEO2006 Reference
Case.
DOE obtained the energy savings
inputs associated with electricity and
natural gas consumption savings from
the NES analysis. These inputs reflect
the effects of efficiency improvement on
furnace energy consumption, including
both fuel (natural gas, fuel oil, and LPG)
and electricity. The inputs also reflect
the impacts associated with the market
shift from natural gas heating to electric
heating projected to occur at TSLs that
result in an increased installed cost for
gas furnaces. See Chapter 13 of the TSD
for further discussion.
The American Gas Association (AGA)
stated that DOE’s approach for
analyzing utility impacts, and in
particular its evaluation of market shifts
from gas to electric heating equipment,
does not adequately account for impacts
on gas utilities. (AGA, No. 137 at p. 6)
Historically, DOE’s approach for the
utility impact analysis has been to only
evaluate the impact of market shifts
associated with standards on utility
energy sales. DOE has not been able to
characterize what the impacts of
standards would be on gas utilities,
other than the financial impacts as
measured by sales. Thus, DOE was not
able to perform further evaluation of the
gas utility impacts for the furnace and
boiler standards rulemaking.
I. Environmental Analysis
Under 42 U.S.C. 6295(o)(2)(B)(i)(VI),
DOE estimated the environmental
impacts of the standards established in
today’s final rule. DOE estimated direct
emissions impacts at the household
level as well as impacts on power plant
emissions. While DOE regulating
furnace and boiler electricity use, the
electricity consumption of these
appliances affects power plant
emissions. As discussed in the NOPR,
DOE calculated the reduction in power
plant emissions of CO2 and NOX using
7 NEMS, which is available in the public domain,
is a large, multi-sectoral, partial-equilibrium model
of the U.S. energy sector. The EIA uses NEMS to
produce its AEO—a widely recognized baseline
energy forecast for the U.S. DOE used a variant
known as NEMS–BT.
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65147
the NEMS–BT computer model.8 DOE
does not report estimated reduction in
power plant emissions of SO2 because
any such reduction resulting from an
efficiency standard would not affect the
overall level of SO2 emissions in the
U.S.9
The operation of most furnaces and
boilers requires use of fossil fuels, and
results in household emissions of CO2,
NOX, and SO2 at the sites where
appliances are used. NEMS–BT
provides no means for estimating such
household emissions, so DOE calculated
separate estimates of the effect of the
standards on household emissions of
CO2, NOX, and SO2, based on emissions
factors derived from the literature. DOE
reports household SO2 emissions
savings, because the SO2 emissions caps
do not apply to household emissions.
The operation of furnaces and boilers
requires use of fossil fuels, and results
in household emissions of CO2, NOX,
and SO2 at the sites where appliances
are used. NEMS–BT provides no means
for estimating such household
emissions, so DOE calculated separate
estimates of the effect of the standards
on household emissions of CO2, NOX,
and SO2, based on emissions factors
derived from the literature. DOE reports
household SO2 emissions savings,
because SO2 emissions caps do not
apply to household emissions.
NRDC and Dow Chemical commented
that, although DOE had quantified
emissions savings, it failed to put an
economic value on them. (NRDC, No.
8 Power sector NO emissions impacts will be
X
affected by the Clean Air Interstate Rule (CAIR),
which the U.S. Environmental Protection Agency
(EPA) issued on March 10, 2005. CAIR will
permanently cap emissions of NOX in 28 eastern
States and the District of Columbia. 70 FR 25162
(May 12, 2005). As with SO2 emissions, a cap on
NOX emissions means that equipment efficiency
standards may result in no physical effects on these
emissions. When NOX emissions are subject to
emissions caps, DOE’s emissions reduction estimate
corresponds to incremental changes in emissions
allowance credits in cap-and-trade emissions
markets rather than physical emissions reductions.
Therefore, while the emissions cap may not result
in physical emissions reduction from the proposed
standards, it does produce an environment-related
economic benefit in the form of emissions
allowance credits.
9 The Clean Air Act Amendments of 1990 set an
SO2 emissions cap on all power generation. The
attainment of this target is flexible among
generators and is enforced through the use of
emissions allowances and tradable permits.
Accurate simulation of SO2 trading implies that the
effect of efficiency standards on physical emissions
will be near zero because emissions will always be
at or near the allowed ceiling. However, although
there may not be an environmental benefit from
reduced SO2 emissions from electricity savings,
there still may be an economic benefit. Electricity
savings can decrease the need to purchase or
produce SO2 emissions allowance credits, which
decreases the costs of complying with regulatory
caps on emissions.
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131 at p. 13; NRDC and Dow Chemical,
No. 132 at p. 9) In keeping with the
guidance of the 1996 Process Rule,
DOE’s analysis of the environmental
impacts of standards included estimated
impacts on emission of carbon and
relevant criteria pollutants. 61 FR 36983
(July 15, 1996). For the purpose of
promulgating new standard levels for
furnaces and boilers, DOE considers the
potential changes to physical emission
resulting from new standards. The
detailed environmental analysis is part
of the TSD.
V. Discussion of Other Comments
Since DOE opened the docket for this
rulemaking, it received more than 150
comments from a diverse set of parties,
including manufacturers and their
representatives, States, energy
conservation advocates, consumer
advocates, and utilities. Comments
regarding the analytic methodologies
DOE used are discussed in section IV of
this preamble. Other comments
addressed the burdens and benefits
associated with new energy efficiency
standards, the information DOE used in
its analyses, results of and inferences
drawn from the analyses, impacts of
standards, the merits of the different
TSLs DOE considered, other issues
affecting adoption of standards for
residential furnaces and boilers, and the
DOE rulemaking process. DOE
addressed the comments raised
regarding the ANOPR in the October
2006 NOPR. Comments received on the
October 2006 proposed rule are
addressed below.
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A. Information and Assumptions Used
in Analyses
As a basis for analysis for this final
rule, DOE has continued to use the
types of data as explained in the
October 2006 NOPR. 71 FR 59213–
59234. For the final rule, DOE revised
some inputs and expanded some of the
data sources in response to stakeholder
comments on the October 2006
proposed rule. These revisions are
discussed below.
1. Engineering Analysis
In the October 2006 proposed rule
analyses, DOE used a five-year average
of materials prices from years 2000
through 2004. 71 FR 59216. For the final
rule, DOE revised the material price
averages used in the cost model to
include material price data from 2005
and 2006. For this rulemaking, DOE
believes a five-year span is the longest
span that would still provide
appropriate weighting to current prices
experienced in the market. DOE
calculated a new five-year average
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materials price for cold rolled steel,
aluminized steel, galvanized steel,
painted cold rolled steel, and stainless
steel. DOE used the BLS Producer Price
Indices (PPIs) for cold rolled steel and
stainless steel spanning from 2002 to
2006 to calculate new averages, which
incorporate the changes within each
material industry and inflation. Finally,
DOE adjusted all averages to 2006$
using the gross-domestic-product
implicit-price deflator.
As was the case for the October 2006
proposed rule, DOE created two
scenarios for the material-pricesensitivity analysis: a low-bound and a
high-bound scenario. DOE calculated
the low-bound scenario by finding the
year ranging between 2002 and 2006
with the lowest cost of cold rolled steel,
which was 2002. DOE then used the
annual prices for all other materials in
2002 and applied a 15-percent reduction
to each of the raw material costs.
Likewise, DOE calculated the highbound scenario using the annual
average price for each of the raw
materials from 2006, when prices of raw
materials were uncharacteristically
high. DOE expressed both the lowbound scenario and the high-bound
scenario in 2006$. DOE evaluated the
results of the material-price-sensitivity
analysis, using all three material-cost
scenarios, in the engineering analysis
and then used them as inputs for the
LCC analysis. The results for the
material-price-sensitivity analysis are
presented in Appendix Z of the final
rule TSD.
GAMA commented that DOE’s
analysis for non-weatherized gas
furnaces appears to be in error,
especially as related to the 81-percent
AFUE option, for several reasons. First,
while DOE estimated in the October
2006 NOPR that eight percent of nonweatherized gas furnace installations
would require Category III venting at 81percent AFUE, GAMA stated that this
number is too low. Second, DOE
concluded in the October 2006 NOPR
that a significant fraction of the
replacement installations will require a
Type B vent connector, but GAMA
pointed out that DOE only added the
additional costs for these connectors to
40 percent of the installations. Lastly,
GAMA stated its belief that the number
of horizontal venting configurations
assumed in the October 2006 NOPR
analyses is too low.
Regarding GAMA’s first point, DOE
used the approach described by GAMA
in the ANOPR analysis. For the NOPR,
DOE determined that non-weatherized
gas furnaces at 81-percent AFUE when
applied in vertical venting installations
fall into Category I. To GAMA’s second
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point, DOE accounted for the cost of
Type-B double-wall vent connectors for
all replacement installations. GAMA
appears to be referring to the fraction of
existing models that already have a
double walled vent connector in DOE’s
Installation Model, which was
approximately 40 percent as discussed
in the NOPR. To GAMA’s last point
regarding the number of horizontal
venting configurations, DOE’s October
2006 proposed rule analysis based the
number of non-condensing horizontal
vent configurations on the Gas Research
Institute’s venting survey (see NOPR
TSD Chapter 6). DOE then verified this
percentage in consultations with
installers. Consequently, DOE did not
revise the number of horizontal venting
configurations for today’s final rule.
2. Life-Cycle Cost Analysis
The base case forecasts equipment
that consumers are expected to purchase
in the absence of new standards. In the
NOPR analysis, DOE assigned gas
furnaces to sampled housing units in
the base case to reflect the trend toward
a higher market share for condensing
furnaces, as shown in shipments data
through 2003, which GAMA provided.
DOE also based the projected market
share of condensing furnaces in 2015 on
an evaluation of the correlation between
condensing furnace market share and
the natural gas price for the 1990–2003
period, projected natural gas prices from
AEO2005, and market factors that could
sustain the condensing furnace market
share even with a lower gas price. The
projected condensing furnace market
share for 2015 was 35.6 percent.
Therefore, for the LCC analysis base
case, DOE assigned condensing furnaces
to 35.6 percent of the sampled housing
units with non-weatherized gas
furnaces.
GAMA stated the market share for
condensing furnaces might continue to
grow because of growth in the
replacement market, and thus DOE’s
assumption may be low. (Public
Meeting Transcript, No. 107.6 at p. 105)
Lennox commented that the market
share for condensing furnaces should
consider the replacement market.
(Public Meeting Transcript, No. 107.6 at
p. 105) Rheem disagreed with DOE’s
estimate of market share for condensing
furnaces, and stated that the share will
be higher if historic trends continue.
(Rheem, No. 138 at p. 5) ACEEE stated
that the market share for condensing
furnaces will depend on the price of
natural gas and that DOE’s assumptions
should be internally consistent and
reflect the price projections it uses.
(Public Meeting Transcript, No. 107.6 at
p. 102) DOE found that the empirical,
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national-level data strongly support a
correlation between condensing furnace
market share and the natural gas price.
The natural gas projections DOE used in
this rulemaking (AEO2007) forecast that
the national-average natural gas price in
the period to 2015 does not exceed the
recent level of prices. The condensing
furnace market share in 2005 was
approximately 35 percent. DOE
determined that its assumption of a
market share of 35.6 percent in 2015
reflects the empirical correlation.
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3. Manufacturer Impact Analysis
NRDC stated that DOE’s assessment of
the impact of TSL 4 on manufacturers
is flawed because a decline in sales of
furnaces associated with TSL 4 would
result in increased sales of heat pumps,
many of which are sold by the furnace
manufacturers. (NRDC, No. 131 at p. 14)
Pacific Gas and Electric (PG&E) also
commented that DOE’s analysis
overstates the deleterious effect of TSL
4 on INPV. PG&E commented that
experience with other standards has
shown that the costs and
competitiveness difficulties presented
by improved energy efficiency standards
are less burdensome in implementation
than initially projected. (PG&E, No. 129
at p. 1)
While some larger manufacturers of
furnaces and boilers sell both heat
pumps and furnaces, DOE is tasked with
assessing the impacts of increased
efficiency standards on furnace and
boiler manufacturers, not on the
heating, ventilation, and airconditioning industry as a whole. In the
furnace and air conditioner businesses,
some manufacturers produce both types
of products, switching primarily to
furnaces in the winter and air
conditioners in the summer. Heat
pumps, on the other hand, tend to be
manufactured in other manufacturing
facilities. For the large production
volume shifts found for TSL 4, DOE
determined that the furnace divisions of
large companies likely will be impacted
as analyzed in the October 2006
proposed rule MIA. The capital
(equipment) and labor (location) in a
manufacturing facility cannot easily be
transformed from manufacturing
furnaces to manufacturing heat pumps.
For small companies, which focus on
fewer types of product lines, the
material costs are less interchangeable.
DOE also notes that, under TSL 4, other
options—such as electric furnaces—
become a choice for consumers. In light
of these uncertainties, DOE determined
that its MIA captures the potential range
of impacts at TSL 4 on furnace
manufacturers.
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NRDC commented that, in
determining industry value, DOE should
not give equal weight to scenarios of
product sales created by DOE and those
provided by manufacturers. (NRDC, No.
131 at pp. 14–15) DOE looked at a range
of impacts for each of the six product
classes of furnaces and boilers and
presented this entire range of results in
the October 2006 NOPR. In doing so,
DOE used both the NES shipments
projections and the manufacturers’
shipments scenario to assess the range
of impacts on the industry value at each
TSL. Although this final rule presents
results using both shipments scenarios
for the MIA, DOE only used the NES
shipments scenario to assess the
impacts on the Nation in the NIA.
NRDC stated its belief that DOE’s
assumptions regarding markups biased
the INPV result. (NRDC, No. 131 at pp.
14–15) NRDC also questioned DOE’s
assumption that the industry cost
structure will not decrease. NRDC stated
that manufacturers could distinguish
value-added products in the mid-90s
AFUE range based on modulating
capacity and continue to collect higher
markups on above-standard products.
NRDC further stated that, as
manufacturers gain more experience
with 90-percent AFUE products, the
price of the products will come down;
it requested that the cost structure in
DOE’s analysis account for this. (NRDC,
No. 131 at pp. 14–15)
With regard to markups, DOE
considered up to four distinct markup
scenarios to bound the range of
expected product prices following
standards. For each product class, DOE
used the markup scenarios that
characterize the markup conditions
described by manufacturers, and that
reflect the type of market responses
manufacturers expect as a result of
standards. Details of the markup
scenarios by product class were
presented in the October 2006 NOPR. 71
FR 59240. DOE has determined that
these scenarios capture the range of
variability within the furnace and boiler
industry.
As to NRDC’s point on the industry
cost structure, for condensing, nonweatherized gas furnaces that are
already made in high volumes in an
industry with decades of manufacturer
experience, the potential cost of
innovation prompted by higher
standards is limited to that of an already
mature industry. DOE recognizes that
manufacturers’ continuous
improvement programs will continue to
reduce future costs, with or without
increased efficiency standards. DOE
believes these programs are not a result
of energy conservation standard
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rulemakings and are not appropriate to
consider when estimating the impacts of
energy conservation standards. DOE
estimated the manufacturing cost of a
condensing furnace to be $422.85 in the
engineering analysis and DOE
recognizes these costs could be reduced
in a standards case scenario. Therefore,
the MIA analysis excludes this effect,
and shows a range of impacts on the
industry results from an amended
standard.
Rheem stated that DOE’s assessment
of impacts on manufacturers is
inadequate with respect to domestic
manufacturing employment, capacity,
plant closures, and loss of capital
investment. Rheem commented that
domestic manufacturing of refrigerators
has declined substantially as a result of
three energy standards and the phaseout
of chlorofluorocarbons (CFCs) and
hydrochlorofluorocarbons (HCFCs),
since manufacturers have chosen to
invest outside the USA in new facilities
rather than upgrade their domestic
facilities. Rheem summarized by stating
that the cumulative burden of
environmental and efficiency
regulations has been a factor in the
consolidation of the domestic appliance
industry. (Rheem, No. 138 at p. 3)
DOE notes that the two most
significant regulatory actions affecting
the furnace and boiler industries are
more stringent Federal energy
conservation standards for residential
and commercial air conditioners, and
the EPA-mandated phaseout of
hydrofluorocarbon (HFC) and HCFC
refrigerants. DOE is aware that
manufacturers are working to redesign
all of the product lines of residential air
conditioners and have allocated most of
their capital resources for redesigning
and retooling their production lines to
meet the new minimum efficiency
standard and refrigerant phaseout. DOE
quantified the anticipated level of
investment needed to meet each of these
two regulatory actions along with others
facing the industry in Chapter 12 of the
NOPR TSD. 71 FR 59244–29245.
In the October 2006 NOPR, DOE
specifically sought comment on
information that would allow it to
monetize changes in warranty costs
resulting from the installation of
products at near-condensing levels. 71
FR 59258. GAMA stated that DOE
should consider changes in warranty
costs related to gas-fired boilers at 84percent AFUE. However, GAMA also
stated that it is inappropriate with
respect to anti-trust considerations for
manufacturers to discuss information
related to monetizing changes in
warranty costs. (Public Meeting
Transcript, No. 107.6 at pp. 108–109)
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Rheem stated that it is inappropriate to
provide DOE with information that
attempts to monetize the changes in
warranty costs resulting from
installation of products at nearcondensing levels. Rheem further
commented that these products should
not be considered as an option due to
their unacceptable safety and reliability.
(Rheem, No. 101 at p. 2; Public Meeting
Transcript, No. 107.6 at p. 82; Rheem,
No. 138 at p. 6) Trane stated that it is
inappropriate for manufacturers to
discuss information related to
monetizing changes in warranty costs
for products at near-condensing levels.
(Public Meeting Transcript, No. 107.6 at
p. 108)
In light of the comments, DOE was
not able to monetize the changes in
warranty costs resulting from the
installation of products at nearcondensing levels. However, as
discussed in section VI of this preamble,
safety concerns for standards at nearcondensing levels were a greater factor
in considering such standards, which
were eventually rejected.
B. Other Issues
1. Joint Stakeholder Recommendation
for Boilers
On July 14, 2006, GAMA and ACEEE,
on behalf of 28 residential boiler
manufacturers and four energy
efficiency organizations, submitted a
joint recommendation for new national
standards for residential boilers that
would consist of a performance
requirement (minimum AFUE levels)
and design requirements. Table V.1
exhibits the performance and design
requirements in the joint stakeholder
recommendation for boilers.
TABLE V.1.—JOINT STAKEHOLDER RECOMMENDATION FOR BOILERS PERFORMANCE AND DESIGN REQUIREMENTS
Product class
Joint stakeholder recommendation for boilers
Gas Boiler ..............................................
Water
Steam
82%
80
Oil-Fired Boiler .......................................
Water
Steam
84
82
No Standing Pilot * Temperature Reset **.
No Standing Pilot *.
Temperature Reset.
None.
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* The manufacturer shall not equip gas boilers with standing pilots.
** The manufacturer shall equip hot water heating boilers with automatic means for adjusting the temperature of the water supplied by the boiler such that an incremental change in inferred heat load produces a corresponding incremental change in supply water temperature. When there
is no inferred heat load, such automatic means shall adjust the supply water temperature to no more than 140 deg. F. The boiler shall be operable only when the automatic means is installed. These requirements should be implemented five (5) years after publication of the Final Rule.
For gas-fired boilers, the
recommendation calls for a ban on
standing pilots. For gas-fired water
boilers only, it suggests two design
requirements: In addition to the ban on
standing pilots, the recommendation
also requires a ‘‘temperature reset’’
feature that automatically adjusts the
boiler output according to the outdoor
ambient air temperature. For oil-fired
water boilers, the recommendation
contains the design requirement for the
same ‘‘temperature reset’’ feature.
In the October 2006 NOPR, DOE
determined that the recommended
standards in the joint stakeholder
recommendation are beyond the scope
of its statutory authority. 71 FR 59209.
In comments on the October 2006
proposed rule, all of the parties to the
joint recommendation urged DOE to
reconsider and adopt the standards in
the recommendation. (Public Meeting
Transcript, No. 107.6 at p. 58; ACEEE,
No. 120 at p. 4; Public Meeting
Transcript, No. 107.6 at pp. 69, 142;
Burnham, No. 99 at pp. 1–3; Public
Meeting Transcript, No. 107.6 at p. 38;
GAMA, No. 102 at p. 2; GAMA, No. 116
at p. 2; Public Meeting Transcript, No.
107.6 at p. 28; Lochinvar, No. 106 at p.
2; Public Meeting Transcript, No. 107.6
at p. 74)
Despite these comments, DOE cannot
promulgate design requirements for
unspecified products: The plain
language of section 321(6)(B) of EPCA
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limits design requirements to only those
products for which design requirements
are specified in the statute. (42 U.S.C.
6291(6)(b)) Furnaces are not one of
those specified products. DOE legally
cannot establish a design requirement
for furnaces.
Congress’s establishment of a design
requirement on an unspecified product,
i.e., a ceiling fan, does not lift the bar
on DOE placing design requirements on
unspecified products as suggest by
ACEEE. (ACEEE, No. 120 at p. 4) While
Congress may have amended provisions
of EPCA to require design requirements
in conjunction with performances
requirements, it did not amend section
321(6)(B) of EPCA, 42 U.S.C. 6291(6)(B),
which remains applicable to furnaces
and boilers.
Burnham suggested that section 325(r)
of EPCA (42 U.S.C. 6295(r)) grants DOE
the authority to add design
requirements covered by performance
standards under certain conditions.
(Burnham, No. 99 at pp. 1–3) Section
325(r) states in relevant part:
Any new or amended energy conservation
standard prescribed under this section * * *
may include any requirement which the
Secretary determines is necessary to assure
that each covered product to which such
standard applies meets the required level of
energy efficiency * * * specified in such a
standard.
(42 U.S.C. 6295(r)) Despite Burnham’s
suggestion, the plain language of section
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325(r) grants authority to establish
requirements necessary to assure
compliance with a required level of
energy efficiency. It does not grant
authority to establish requirements that
affect the required level of energy
efficiency, e.g., design requirements.
Further, if the language were such that
DOE could interpret the language as
broadly as Burnham suggested, the
distinction made in section 321(6)(A)
and (B) between products for which
design standards can be established and
those for which such standards cannot,
would be rendered meaningless.
2. Regional Standards and Waiver From
Federal Preemption for States
In the October 2006 NOPR, DOE
stated that the establishment of regional
standards or design requirements for
residential furnaces and boilers is
beyond the scope of DOE’s statutory
authority. 71 FR 59209; see also, 69 FR
45420, 45425 (July 29, 2004). DOE
received numerous comments
advocating the adoption of separate
standards for northern and southern
regions. (ACEEE, No. 120 at p. 3; Public
Meeting Transcript, No. 107.6 at p. 59;
Public Meeting Transcript, No. 107.6 at
p. 54; Public Meeting Transcript, No.
107.6 at p. 68; Office of the Ohio
Consumers’ Counsel (OCC), No. 125 at
p. 9; National Consumer Law Center
(NCLC), No. 108 at p. 2; Belmont
Housing Trust, Inc., No. 127 at p. 8; City
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of Boston, No. 115 at p. 1; Consumer
Group, No. 121 at pp. 9–10; Northeast
Division of Energy Resources (NEDER),
No. 123 at p. 4; New Hampshire Office
of Consumer Advocate (NHOCA), No.
134 at p. 1; State of Michigan (SOM),
No. 114 at p. 1; State of New Hampshire
Office of Energy and Planning, No. 139
at p. 1; NRDC, No. 131 at p. 18; Public
Meeting Transcript, No. 107.6 at p. 116;
NRDC, No. 132 at p. 10; Ohio
Department of Development (ODD), No.
124 at p. 1; Western Electricity
Coordinating Council (WECC), No. 113
at p. 1) DOE received comments that
DOE incorrectly determined that it
cannot implement regional standards.
Conversely, DOE also received
comments opposing the adoption of
separate standards for northern and
southern regions. (Air Conditioning
Contractors of America, No. 135 at p. 1;
Air-Conditioning and Refrigeration
Institute (ARI), No. 133 at p. 1; National
Propane Gas Association (NPGA), No.
142 at p. 3)
DOE recognizes the potential benefit
that could be achieved through regional
standards. As discussed in the October
2006 NOPR, DOE analyzed a regional
regulatory scheme based on heating
degree-days. 71 FR 59253. This scheme
contemplated efficiency standards for
non-weatherized gas furnaces only,
depending on the region of the country.
DOE modeled the policy of regional
performance standards by aggregating
States into two broad geographic regions
based on climate (i.e., based on heating
degree-days). DOE selected the
efficiency level for this scheme based on
maximizing consumer NPV. Under this
analysis the TSL projected to yield the
maximum consumer NPV at a sevenpercent discount rate for the coldclimates (i.e., ≥5,000 heating degree
days and ≥6,000 heating degree days)
was the proposed TSL 4, with the
proposed TSL 2 for the warm climates.
The projected results for both regions,
the proposed TSL 2 (South) and the
proposed TSL 4 (North), combined were
estimated to yield higher energy savings
than the than the proposed TSL 2
standard levels. The projected results
for both regions combined were
estimated to yield greater national NPVs
(at 7% discount rate) than the proposed
levels of TSL 2, applied as national
standards. A more detailed discussion
of this analysis is provided in the
October 2006 NOPR and in the February
9, 2007 Notice of Data Availability (72
FR 6184).
However, DOE has determined that it
does not have authority under EPCA to
establish regional standards. The
language of EPCA demonstrates that the
Secretary’s authority to establish and
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amend standards for furnaces and
boilers is limited to establishing and
amending a single national standard for
a particular type of furnace and boiler,
as opposed to a national standard plus
one or more regional standards. Section
325(a)(2) of EPCA authorizes the
‘‘Secretary to prescribe amended or new
energy conservation standards for each
type (or class) of covered product.’’ (42
U.S.C. 6295(a)(2)) In defining an energy
conservation standard, EPCA employs
‘‘a performance standard’’ or ‘‘a design
requirement’’ in the singular. (42 U.S.C.
6291(6)) This use of the singular
indicates that the Secretary generally
may only set one energy conservation
standard for a product.
Further, were the language of EPCA
not clear as to DOE’s authority for
setting national standards, interpreting
section 325 as generally prohibiting the
establishment of regional standards is
reasonable, particularly when section
325 is read in total. Consumer Groups
stated that, under 1 U.S.C. section 1, the
use of the singular tense includes
consideration of the plural tense unless
context indicates otherwise. (No. 121 at
p. 10) However, the context of EPCA
indicates that the reliance on the
singular tense in the definition of energy
conservation standard for the purpose of
the Secretary establishing amended
standards for furnaces and boilers is
proper.
EPCA specifies that the Secretary can
only set multiple standards for a
product if that product has more than
one major function:
The Secretary may set more than 1 energy
conservation standard for products that serve
more than 1 major function by setting 1
energy conservation standard for each major
function.
(42 U.S.C. 6295(o)(5)). If DOE could
adopt multiple performance standards
or design requirements under a single
conservation standard, as suggested by
commenters, EPCA’s limit of one
conservation standard per major
product function would be meaningless.
Additional commenters stated that
because Congress established in certain
instances multiple requirements on a
single product, section 321(6) should be
read more broadly to define a
‘‘conservation standard.’’ 10 However,
while Congress has enacted multiple
performance and design standards for
covered products, the Secretary’s
authority to do so is limited under
section 325(o)(5) as stated above.
Moreover, the Senate Report language
accompanying the amendments to EPCA
10 Section 325(ff) of EPCA establishes multiple
requirements for ceiling fans. (42 U.S.C. 6295(ff)).
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under the National Appliance Energy
Conservation Act (NAECA; Pub. L. 95–
619) indicates that the Secretary is to set
national standards. ‘‘The purpose of
[NAECA] is to reduce the Nation’s
consumption of energy and to reduce
the regulatory and economic burdens on
the appliance manufacturing industry
through the establishment of national
energy conservation standards for major
residential appliances.’’ S. Rep. No.
100–6, at 2 (1987) (Emphasis added).
The two basic provisions of the
NAECA amendments to EPCA concern
the establishment of Federal standards
and the preemption of State standards.
Id. Although NAECA goes on to state
that States have the ability to petition
DOE for a waiver from the national
standard, NAECA warns that achieving
such a waiver is ‘‘difficult,’’ again
indicating a preference for a national
standard. Id.
As a policy matter, national standards
established under EPCA enable DOE to
address the Nation’s need to conserve
energy while reducing the regulatory
burden on manufacturers. The
establishment of regional standards
would be overly complicated due to the
structure of DOE’s enforcement
authority as established in EPCA. Under
EPCA, DOE’s enforcement authority
generally applies to products as
manufactured. (42 U.S.C. 6302 and
6303) Under current authority,
enforcement of Federal regional
standards would be difficult given that
a furnace or boiler could be
manufactured for compliance in one
region, yet be easily transported to a
region in which it would be
noncompliant. The potential interaction
of various standards between regions,
the subsequent potential for products to
be shipped and installed in regions in
which they are not compliant, and the
resulting impact on energy savings
would have to be considered when
establishing standards. DOE recognizes
the potential for regional standards to
increase the net benefits of energy
conservation programs under certain
circumstances. However, establishing
regional standards in the context of
DOE’s current enforcement authority
would make it more difficult to achieve
the goals of improved energy
conservation and reduced regulatory
burden.
While DOE is prohibited from
promulgating regional standards under
the authority in section 325 of EPCA,
States can apply for waivers from
Federal preemption under section 327
of EPCA. (42 U.S.C. 6297) In the October
2006 NOPR, DOE discussed the
necessary conditions in order for it to
grant States a waiver from Federal
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preemption of State energy efficiency
standards for appliances subject to
Federal regulation, as established in 10
CFR 430.41(a)(1). 71 FR 59209.
DOE received several comments with
regard to the waiver from Federal
preemption discussion in the NOPR.
Some commenters expressed concern
that DOE was encouraging States to
apply for waivers. (Public Meeting
Transcript, No. 107.6 at p. 111; AGA,
No. 103 at p. 5; Association of Home
Appliance Manufacturers (AHAM), No.
141 at pp. 1–2; ARI, No. 133 at pp. 2–
3; GAMA, No. 102 at pp. 2–3; GAMA,
No. 116 at p. 2; Public Meeting
Transcript, No. 107.6 at p. 30; Lennox,
No. 130 at p. 3; NPGA, No. 142 at pp.
3–4; Rheem, No. 138 at p. 3; Public
Meeting Transcript, No. 107.6 at p. 113;
GAMA, No. 153 at p. 1) Other
commenters supported DOE giving
States guidance with regard to waivers
from Federal preemption. (Public
Meeting Transcript, No. 107.6 at p. 112;
ACEEE, No. 120 at pp. 2–3; Public
Meeting Transcript, No. 107.6 at p. 70;
Consumer Groups, No. 121 at p. 2;
Public Meeting Transcript, No. 107.6 at
p. 116; NEDER, No. 123 at p. 3; NRDC,
No. 131 at p. 18; NRDC and Dow
Chemical, No. 132 at p. 10; New York
State Energy Research and Development
Authority (NYSERDA), No. 117 at p. 2;
OCC, No. 125 at p. 9; SOM, No. 114 at
p. 2; WECC, No. 113 at p. 2)
While the October 2006 NOPR
provided a discussion of the necessary
elements of a petition for waiver from
Federal preemption, DOE recognizes the
practical limitations of the process as
well as the potential burden resulting
from multiple standards. For example,
DOE suggested that a State may include
information regarding the efficiencies of
product shipments to that State. 71 FR
59210. One commenter raised concern
that such information may be
considered proprietary or confidential
by the manufacturers or trade
organizations. (NCLC, No. 108 at p. 19)
However, DOE notes that inclusion of
such information was a suggestion of
what a State should consider including
if available, and that such information is
not required for a State waiver petition.
NCLC expressed concern that
petitions filed by more than one State,
especially if filed by contiguous or
nearby States with similar HDDs, could
be deemed in per se violation of the
requirement that a petition must
demonstrate an ‘‘unusual and
compelling State or local energy
interest.’’ (NCLC, No. 108 at p. 19) DOE
provided guidance on this matter in the
denial of the California petition for
waiver from Federal preemption for
residential clothes washer standards. 71
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Jkt 214001
FR 78157 (December 28, 2006). In that
notice, DOE stated that whether a State
has an ‘‘unusual and compelling State
interest,’’ DOE will evaluate that interest
in terms of national averages. 71 FR
58161.
DOE has estimated that the potential
energy savings likely under a scenario
in which all northern States with 5000
HDD or 6000 HDD obtained waivers at
a level of 90-percent AFUE is 2 quads
and 1.45 quads, respectively. While
DOE does not have authority to issue
regional standards, EPCA does provide
an avenue for DOE to consider this
savings through the waiver provision in
section 327(d). As stated in the October
2006 NOPR, and as required under
section 327(d), DOE would be required
to evaluate the benefit of such savings
from State level standards against the
potential effects on manufacturers and
consumer. 71 FR 59210; 42 U.S.C.
6297(d)(3) and (4).
3. Effective Date for New Standards
In the October 2006 NOPR, DOE
proposed approximately an eight-year
implementation period for the proposed
standards; i.e., DOE proposed an
effective date in 2015. 71 FR 59223.
DOE noted that EPCA had directed DOE
to publish a final rule to determine
whether to amend standards for
furnaces and boilers by January 1, 1994,
and that any amendment shall apply to
products manufactured on or after
January 1, 2002. (42 U.S.C. 6295(f)(3)(B))
DOE applied the eight-year
implementation period of the EPCA
schedule to determine the effective date
of the proposed standard. 71 FR 59233.
NRDC stated that the eight-year
implementation period is not required
by law and that the earlier central air
conditioner efficiency standard
rulemaking established an
implementation period shorter than that
provided in the statute. (NRDC, No. 131
at p. 13; Public Meeting Transcript, No.
107.6 at pp. 54, 150) ACEEE stated that
large amounts of equipment already
meet the proposed 2015 standards and
are already available on the market.
(ACEEE, No. 107 at pp. 61, 149) For
furnaces, ACEEE suggested that DOE
rely on a five-year implementation
period associated with the second round
of rulemaking for furnaces and boilers
specified in section 325 of EPCA. (42
U.S.C. 6295(f)(3)(C)) With regard to
boilers, ACEEE requested that DOE use
the dates in the ACEEE-GAMA joint
recommendation, given that
manufacturers have agreed on those
timeframes. (ACEEE, No. 120 at p. 9) A
number of other stakeholders also stated
that DOE should make the effective date
earlier than 2015. (Public Meeting
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Transcript, No. 107.6 at p. 69; North
American Insulation Manufacturers
Association, No. 136 at p. 2; NEDER,
No. 123 at p. 6; NHOCA, No. 134 at p.
1; NRDC and Dow Chemical, No. 132 at
p. 9; NYSERDA, No. 117 at p. 2; OCC,
No. 125 at p. 9; ODD, No. 124 at p. 1;
State of New Hampshire Office of
Energy and Planning (OEP), No. 139 at
p. 1; South Coast Air Quality
Management District, No. 128 at p. 1;
SOM, No. 114 at p. 2; WECC, No. 113
at p. 2; National Multi Housing Council,
No. 148 at p. 2) Other stakeholders
stated that DOE should maintain the
effective date given in the NOPR.
(Public Meeting Transcript, No. 107.6 at
p. 150; GAMA, No. 116 at p. 4; GAMA,
No. 153 at p. 1; Rheem, No. 156 at p.
2; Midwest Energy Efficiency Alliance,
No. 150 at p. 1)
The standards adopted in today’s final
rule are applicable to products
manufactured on or after the date 8
years following publication of this
notice of final rulemaking. DOE is
maintaining an eight-year
implementation period consistent with
EPCA. NRDC is correct that DOE
established standards with
implementation periods substantially
shorter than that specified in EPCA for
central air conditioners. However, in
that instance all of the participants in
the rulemaking, including
representatives of the manufacturers
who would have to comply with the
standards and who had expressed a
view about the matter, had agreed that
five years (the period provided in the
statute) of lead time was not needed for
central air conditioner manufacturers to
come into compliance with the
standards. 69 FR 50997, 50998 (Aug. 17,
2004); 67 FR 36368, 36394 (May 23,
2002). There is no similar consensus
among furnace and boiler
manufacturers.
In today’s final rule, DOE is providing
a lead time consistent with that
provided under EPCA. Today’s final
rule has a compliance date that begins
on the date 8 years following
publication of this notice.
4. Consumer Benefits From Reduction
in Natural Gas Prices Associated With a
Standard of 90-Percent AFUE or Higher
for Non-Weatherized Gas Furnaces
In the October 2006 NOPR, DOE
stated that it believed it would be
unable to consider the potential impact
of energy efficiency standards on
natural gas prices because DOE believed
that the analytical methods necessary to
estimate such an impact were not
available. 71 FR 59210. DOE
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acknowledged a then recent study 11
that considered the potential impacts of
furnace and boiler standards on natural
gas prices, but stated that DOE did not
find that the study provided any
conclusive evidence. 71 FR 59280.
NRDC and Dow Chemical challenged
DOE’s decision not to consider the
potential impacts of reductions in
natural gas use due to furnace and boiler
standards with increased stringency,
including the impact on natural gas
prices. Commenters stated the Wiser
study as well as an analysis performed
by ACEEE indicate ‘‘major influences of
efficiency on price.’’ (NRDC and DOW,
No. 132 at p. 4) NRDC and Dow stated
that such a price impact provides a
substantial economic benefit that may
be estimated using EIA’s NEMS model.
(NRDC and Dow, No. 132 at p. 10)
In response to these comments, DOE
undertook further review of the issue of
the potential impact of residential
furnace and boiler energy efficiency
standards on natural gas prices. A
review of the economic literature
indicates that there is support for the
idea that an impact will occur and that
that impact would result in a reduction
in overall natural gas prices. DOE
conducted a preliminary analysis using
a version of the 2007 NEMS-BT,
modified to account for energy savings
associated with possible standards. The
preliminary analysis estimated that gas
demand reductions resulting from a 90percent-AFUE non-weatherized gas
furnace standard would reduce the U.S.
average wellhead natural gas price by an
average of 0.7 cents per million Btu over
the 2015–2030 forecast period and
would reduce the average user price of
gas by an average of 1.4 cents per
million Btu.12
The projected change in the natural
gas price varies among the end use
sectors. DOE estimated that natural gas
prices would decrease for the industrial
and electric power sectors, and increase
for residential consumers. The
estimated average price changes amount
to a decrease of 0.7 cents per million
Btu for the industrial sector and of 0.6
cents per million Btu for the electric
power sector, an increase of 4.2 cents
per million Btu for the residential
sector, and no change for the
11 Wiser, R., M. Bolinger, M. St. Clair. Easing the
Natural Gas Crisis: Reducing Natural Gas Prices
through Increased Deployment of Renewable
Energy and Energy Efficiency. Lawrence Berkley
National Laboratory. January 2005. (https://
eetd.lbl.gov/EA/reports/56756.pdf).
12 DOE only analyzed the impact of a 90-percent
AFUE standard because it anticipates that impacts
to natural gas prices would not result from energy
savings associated with the efficiency levels
considered by DOE, which are below 90-percent
AFUE.
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commercial sector. The increase in the
residential price occurs because the
fixed charges (e.g., transmission
infrastructure costs) are spread over
fewer million Btu of gas sales in the
standards case, thus placing upward
pressure on the average price per
million Btu.
A projected decrease for the electric
power sector would likely result in a
small reduction in electricity prices
across all sectors. Although the
estimated reduction in average natural
gas prices is small, the estimated
economy-wide savings in natural gas
expenditures over the 2015–2030
forecast period have an estimated net
present value of $1.7 billion at a sevenpercent discount rate.13
In addition to conducting its own
analysis using NEMS, DOE reviewed the
results of: (1) Studies that used NEMS
to investigate the price impact of
reductions in natural gas demand, and
(2) studies that used other energyeconomic models to investigate the
price impact of substantial change in
natural gas demand. While the results
vary considerably among the different
studies, they generally show a price
response similar to or larger than that
shown by DOE’s NEMS analysis.14
NRDC and Dow Chemical argued that
this outcome would likely represent a
net gain to society since most gas users
would be better off, and producers,
whose revenues and costs both would
fall, would likely be no worse off.
(NRDC and Dow, No. 132 at pp. 4–8). In
the short run, DOE’s preliminary
analysis indicates that consumer savings
from lower natural gas prices would be
offset by declines in gas producer
revenue.
In most instances, a reduction in the
price of a good would not represent a
net economic benefit, but rather a
transfer from producers (domestic or
foreign) to consumers. In other words,
there is a corresponding $1.7 billion
13 The economy-wide savings over 2015–2038
(the period used to estimate the NPV of the national
consumer benefits) equals $3.6 billion at a sevenpercent discount rate.
14 The ratio of the percentage change in price to
the percentage change in consumption is termed
‘‘inverse price elasticity.’’ DOE’s analysis using
NEMS found an average inverse price elasticity
(IPE) over the forecast period of 0.9. Analysis of the
results from studies using six other models (as
reported by Stanford’s Energy Modeling Forum in
a 2003 report ‘‘Natural Gas, Fuel Diversity and
North American Energy Markets’’) found a wide
range of inverse price elasticities for change in
natural gas consumption. Four of the models show
an IPE in the range of 1.1 to 2.1; two others show
unusually high values of 6.3 and 7.3. DOE also
reviewed studies that used the Energy and
Environmental Analysis Corporation’s model and
found that this model results in higher inverse price
elasticity (ranging from 4 to 16) than does NEMS.
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65153
reduction in revenue to natural gas
producers.
However, since natural gas is an
exhaustible resource, price effects may
be felt differently. There is a
literature 15 16 indicating that, for
exhaustible resources, at least some
portion of a price reduction reflects the
fact that reduced demand effectively
increases future supply and as such
would represent a net economic or
resource benefit, rather than just a
transfer between parties. Although, it is
uncertain as to the magnitude of price
reduction that would not be a transfer
benefit.
Based on the discussed analysis, DOE
recognizes that there is uncertainty
about the magnitude, distribution, and
timing of the costs, benefits, and net
benefits within the economy. DOE’s
preliminary analysis indicates that the
prices of natural gas to residential
consumers would increase slightly. If
there is an increase in the prices of
natural gas for residential consumers the
LCCs will be affected and the LCC
savings would be reduced if such price
changes were incorporated in the LCC
analysis. While DOE has not been able
to estimate these potential effects, DOE
anticipates the effect will be small since
the magnitude of the residential gas
price change is small (but likely to vary
as the natural gas savings increases).
Similarly, DOE is uncertain of the
effects of the drop in natural gas on
producers and distributors of natural
gas. While their revenues and costs are
expected to drop, it is uncertain
whether they will drop in proportion
over time. The supply side will likely
experience revenue loss due to both the
price changes and the reduction in gas
sales that they will experience.
DOE considered the potential impact
on natural gas prices in the
establishment of the final standards, but
because of the uncertainty of these
impacts, and because DOE’s analysis
has not been subjected to public review,
this factor had little impact on DOE’s
conclusion. The Department did seek to
provide an opportunity for public
review and comment on this analysis,
which if affirmed, would have merited
consideration in deciding whether to
finalize higher efficiency levels in this
rulemaking, but because certain parties
opposed DOE’s ability to provide
opportunity for additional comment and
because the U.S. District Court
ultimately denied DOE the additional
15 Fisher, A., Resource and Environmental
Economics. Cambridge University Press. 1981.
16 Hotelling, H., The economics of exhaustible
resources. Journal of Political Economy. Vol. 39,
137–75. 1931.
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time that would be required, DOE was
unable to do so.
More specifically, this rulemaking is
subject to a Consent Decree filed with
the U.S. District Court for the Southern
District of New York, which settled the
consolidated cases of State of New York,
et al. v. Bodman, and Natural Resources
Defense Council, Inc., et al., v. Bodman
(No. 05-Civ.-7807 (JES) and No. 05-Civ.7808 (JES), respectively (S.D.N.Y
consolidated December 6, 2005). Under
that Consent Decree, DOE was required
to publish a final rule for amended
energy conservation standards for
residential furnaces and boilers by
September 30, 2007.
DOE had received comments on the
NOPR that indicated the feasibility and
desirability of addressing natural gas
price impacts as a result of the
standards at issue in this rulemaking.
DOE wished to consider those impacts
prior to promulgating a final rule, and
preliminarily believed that, if
confirmed, would have merited
consideration in evaluating higher
efficiency standards for the products
covered by this rulemaking, including a
90% AFUE standard for nonweatherized gas furnaces. Therefore, in
order to further address the natural gas
price analysis and potentially
promulgate higher efficiency standard
levels, DOE moved the Court to modify
the Consent Decree so that the required
publication date for the final rule would
be extended nine months, which would
allow DOE to publish a supplemental
notice of proposed rulemaking, consider
the additional information, and
potentially use it to form the basis for
a final rule.
However, certain other parties—
specifically, the Gas Appliance
Manufactures Association, the AirConditioning and Refrigeration Institute,
the Association of Home Appliance
Manufacturers objected to DOE’s
motion. The State of New York et al.
and NRDC et al. submitted that DOE did
not establish the requisite ‘‘good cause’’
for modifying the Consent Decree, but
would be willing to stipulate to the
DOE’s proposed extension, provided
that certain conditions are met.
On September 25, 2007, the Court
granted a stay of the September 30th
deadline to further consider DOE’s
motion, then on November 1, 2007, the
Court denied the motion, thus
necessitating DOE’s issuance of a final
rule by November 8, 2007. As part of its
basis for denying the motion, the Court
said that the 90-percent AFUE standard
for non-weatherized gas furnaces was
previously subject to public review.
However, nowhere had DOE made
available an analysis of the potential
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impact of such a standard on natural gas
prices. As indicated by GAMA, DOE
must provide a rationale for the final
standard level, and that generally
requires that the analysis underlying
DOE’s determination be subject to
review and comment. See,
Memorandum Filed in Support of
Plaintiff-Intervenors’ Opposition to
Motion to Modify the Consent Decree, p.
23. Because DOE was denied additional
time to promulgate a final rule, DOE
was unable to solicit data and comment
on its natural gas price analysis,
particularly with regard to the
uncertainty thereof. Therefore, DOE
must issue a final rule by November 8,
2007, as ordered by the Court, based on
the record available to DOE at this time.
5. Efficiency Standards for Electric
Furnaces
In the October 2006 NOPR, DOE did
not propose energy efficiency standards
for electric furnaces because DOE found
that the resulting energy savings would
be de minimis given the high efficiency
level of such furnaces. AGA and NPGA
objected to DOE’s decision not to
propose efficiency standards for electric
furnaces, stating that these furnaces
meet the statutory definition of
’furnaces’ under current law. (AGA, No.
103 at p. 3; NPGA, No. 142 at p. 4) AGA
disagreed with DOE’s finding that
energy savings would be de minimis.
(AGA, No. 137 at p. 4)
DOE found that the reports of furnace
manufacturers to the FTC list the
efficiency of the electric furnaces at 100percent AFUE. 16 CFR Part 305,
Appendix G2. As stated in the October
2006 NOPR, DOE did not consider
electric furnaces since their efficiency
approaches 100-percent AFUE and
improvements to them would also offer
de minimis energy-savings potential. 71
FR 59214. In addition, commenters did
not provide any additional data to
substantiate their claims for electric
furnaces. Therefore, for electric
furnaces, DOE is not adopting standards
in today’s final rule.
6. Electricity Consumption of Furnace
Fans
ACEEE, NEDER, NHOCA, NYSERDA,
ODD, and OEP commented that DOE
should consider standards concerning
the electricity consumption of furnace
fans, either in the current rulemaking or
in the future. (ACEEE, No. 120 at p. 9;
Public Meeting Transcript, No. 107.6 at
p. 69; NEDER, No. 123 at pp. 5–6;
NHOCA, No. 134 at p. 1; NYSERDA, No.
117 at p. 1; ODD, No. 124 at p. 2; OEP,
No. 139 at p. 1) As stated in the October
2006 NOPR, since adding electricity
consumption standards to this
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Fmt 4701
Sfmt 4700
rulemaking would likely cause further
substantial delay in the rulemaking
process, DOE accepted the
recommendations from GAMA and
ASAP and decided not to address
furnace electricity consumption in this
rulemaking. 71 FR 59209. DOE may
consider furnace electricity
consumption separately in a subsequent
rulemaking.
7. Use of LCC Results in Selecting
Standard Levels
ACEEE commented that the average
LCC results reported in the October
2006 NOPR show inconsequential
differences among ‘‘mainstream’’
efficiency options. Therefore, ACEEE
stated that, given ‘‘virtually
indistinguishable differences in LCC
and the fact that all of these options are
technically feasible,’’ DOE should
follow NAECA’s dictate to select
standards with the maximum savings
that are technically feasible and
economically justified. (ACEEE, No. 120
at p. 11) As discussed above in section
III.D.1.b, the LCC is one factor DOE used
in determining whether an energy
conservation standard for residential
furnaces and boilers is economically
justified. In its consideration, DOE took
into account the magnitude of
differences in average LCC impacts
between alternative standards, as well
as the percentages of consumers
predicted to experience a positive or
negative LCC impact.
8. Definition of Trial Standard Levels
NRDC and Dow Chemical commented
that DOE should analyze two
intermediate levels between 90-percent
AFUE and 96-percent AFUE (92-percent
AFUE and 94-percent AFUE) for nonweatherized gas furnaces. NRDC stated
that DOE has failed to determine
whether these two additional levels may
be economically justified. (NRDC and
Dow Chemical, No. 132 at p. 8; NRDC,
No. 131 at p. 10) DOE included the 92percent AFUE for non-weatherized gas
furnaces in most of the rulemaking
analyses. DOE did not include this
efficiency level in any TSL because it
has a lower NPV (at a three-percent
discount rate) than the 90-percent-AFUE
furnace. DOE did not include 94-percent
AFUE for non-weatherized gas furnaces
in any TSL because DOE’s initial
evaluations indicate the costs and
benefits of this efficiency level are
similar to those of the 96-percent-AFUE
level, which DOE has initially
determined is the max-tech option.
9. Test Procedure
National Oilheat Research Alliance
(NORA) encouraged DOE to more fully
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integrate information about energy
saving strategies into the DOE test
procedure for oil-fired equipment.
(Public Meeting Transcript, No. 107.6 at
p. 63) While the test procedure for
furnaces and boilers is not under
revision at this time, DOE acknowledges
the comment from NORA and will take
it into consideration when DOE revises
the test procedure.
10. Structural Costs Associated With
Condensing Furnaces
DOE stated in the October 2006 NOPR
that it recognizes that some consumers
may experience additional costs that
exceed those used in DOE’s analysis to
address necessary structural changes for
installing a condensing furnace,
primarily for the vent systems
associated with non-weatherized gas
furnaces and for mobile home gas
furnaces at or above 90-percent-AFUE.
71 FR 59218. DOE noted that, for some
dwellings, it may be necessary to make
‘‘structural’’ changes, such as the
removal or penetration of an interior
wall, exterior wall, or roof, to
accommodate new vent systems (and
combustion air intakes). While DOE did
not have data to quantify the number of
consumers that may be affected in this
manner and the cost magnitude, it
believes the possible cost impacts may
be significant enough to warrant
consideration in evaluating the adoption
of a standard level that would require
condensing technology. Therefore, DOE
invited comments on the number of
consumers that may be affected by
structural changes for installing a
condensing furnace and the cost
magnitude of any structural changes. 71
FR 59218.
DOE received two opposing
comments on this issue. ACEEE
commented that it does not believe
there are extraordinary costs or
structural changes needed for
condensing furnaces that DOE did not
account for in the Installation Model.
(Public Meeting Transcript, No. 107.6 at
p. 94) Conversely, Rheem acknowledged
that there could be structural changes
associated with installing a new vent
system in a house, assuming it is
physically feasible to do so in the
existing house. (Rheem, No. 101 at p. 2;
Rheem, No. 138 at p. 4) Specifically,
Rheem stated that major building
structural changes could be required
when changing from a traditional, 80percent-AFUE, Category I vent, which is
a high-temperature and negativepressure metal B-vent, to a 90-percentAFUE, Category IV vent, which is a lowtemperature, sealed, positive-pressure
vent made with polyvinyl chloride
(PVC). In many cases, Rheem pointed
out that installing a new condensing
65155
furnace in retrofit applications may be
impossible, which would require the
consumer to change to all-electric
heating. (Rheem, No. 101 at p. 2; Rheem,
No. 138 at p. 4)
DOE did not revise the Installation
Model to include costs associated with
the structural changes that could be
required for installing a condensing
furnace in retrofit applications. DOE
accounted for many types of installation
configurations and the costs associated
with each of these in the Installation
Model, which it derived with
consultations and studies conducted by
the Gas Research Institute. See,
Appendix C of the TSD.
VI. Analytical Results and Conclusions
A. Trial Standard Levels
Table VI.1 presents the TSLs analyzed
for today’s final rule and the efficiency
levels within each TSL for each class of
product. TSL 5 is the max-tech level for
each class of product. TSL levels 1, 2,
4, and 5 represent the corresponding
TSL levels evaluated in the October
2006 NOPR, but with the revisions to
the analysis discussed above. TSL levels
A and B are comprised of standard
levels presented in the NOPR, but not in
the particular grouping as present in
TSL A and B. TSL A and B were also
evaluated using the updated analysis.
TABLE VI.1.—TRIAL STANDARD LEVELS FOR FURNACES AND BOILERS
Trial standard levels
(AFUE, %)
Product classes
TSL 1
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Non-weatherized gas furnaces ................................................................
Weatherized gas furnaces .......................................................................
Mobile home gas furnaces ......................................................................
Oil-fired furnaces ......................................................................................
Gas boilers ...............................................................................................
Oil-fired boilers .........................................................................................
TSL 1 represents the most common
product efficiencies of the current
market. For example, for nonweatherized gas furnaces, TSL 1 is 80percent AFUE, which represents the
highest number of models listed in the
2005 GAMA directory.
TSL 2 is the set of efficiencies for all
product classes that yields the
maximum NPV as calculated in the NES
analysis, assuming a seven-percent
discount rate and only considering noncondensing technologies.
TSL A is comparable to TSL 2 except
DOE modified the efficiency levels for
non-weatherized gas furnaces and gas
boilers. As discussed in section IV.A,
DOE determined there are safety
concerns related to potential venting
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80
80
80
80
82
83
TSL A
80
81
80
82
82
83
failure due to condensation for nonweatherized gas furnaces at 81-percent
AFUE and for gas boilers at 84-percent
AFUE. Therefore, TSL A includes
efficiency levels at which DOE initially
determined that there are no safety
concerns for these two products (i.e., 80percent AFUE for non-weatherized gas
furnaces and 82-percent AFUE for gas
boilers).
TSL 4 consists of efficiency levels that
correspond to the maximum efficiency
level with a positive NPV as calculated
in the NES analysis, assuming a threepercent discount rate.
TSL B is comparable to TSL 4 except
DOE modified the efficiency levels for
oil-fired furnaces and gas boilers. As
discussed in section IV.A, DOE
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TSL 2
TSL B
81
81
80
82
84
83
90
81
90
82
82
84
TSL 4
90
81
90
84
84
84
TSL 5
96
83
90
85
99
95
determined there are safety concerns
related to potential venting failure due
to condensation for oil furnaces at 84percent AFUE and for gas boilers at 84percent AFUE. Therefore, TSL B
includes lower efficiency levels for
these two products where there are no
safety concerns (i.e., 82-percent AFUE
for oil-fired furnaces and 82-percent
AFUE for gas boilers). TSL B also
includes the 84-percent AFUE level for
oil-fired boilers as found in TSL 4,
which is the same AFUE level as
included in the Joint Stakeholder
Recommendation for boilers discussed
in section V.B.1, above.
TSL 5 is the max-tech level. It
represents condensing technologies for
all classes except weatherized gas-fired
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furnaces. For the latter class, other
technologies provide the maximum
technical efficiency.
As presented in the October 2006
NOPR, the only difference between TSL
3 and 2 was the efficiency levels for
non-weatherized gas furnaces and
mobile home furnaces, 81-percent AFUE
as compared to 80-percent AFUE,
respectively. In today’s notice of final
rulemaking, an 81-percent AFUE for
non-weatherized gas furnaces is
included in TSL 2. Further, an 81-
energy consumption of residential
furnaces and boilers under the base case
(no new standards) to the energy
consumption of these products under
amended standards. Table VI.2 shows
DOE’s NES estimates for each TSL. DOE
reports both undiscounted and
discounted values of energy savings.
Discounted energy savings represent a
policy perspective wherein energy
savings farther in the future are less
significant than energy savings closer to
the present.
percent AFUE for mobile home furnaces
no longer yields the maximum NPV as
calculated in the NES analysis,
assuming a seven-percent discount rate.
As such, DOE did not evaluate the
proposed standard TSL 3 in this notice,
as it would have been redundant for
non-weatherized gas furnaces and
inappropriate for mobile home furnaces.
B. Significance of Energy Savings
To estimate the energy savings
through 2038 that would result from
new standards, DOE compared the
TABLE VI.2.—SUMMARY OF CUMULATIVE NATIONAL ENERGY SAVINGS FOR RESIDENTIAL FURNACES AND BOILERS
[Energy savings for units sold from 2015 to 2038]
National energy savings
(quads)
Trial standard level
Not discounted
1
A
2
B
4
5
3% discounted
7% discounted
0.20
0.25
0.69
3.21
3.34
6.76
0.10
0.13
0.35
1.62
1.68
3.41
0.04
0.06
0.15
0.70
0.73
1.47
...................................................................................................................................................
...................................................................................................................................................
...................................................................................................................................................
...................................................................................................................................................
...................................................................................................................................................
...................................................................................................................................................
C. Economic Justification
1. Economic Impact on Consumers
a. Life-Cycle Costs and Payback Period
Consumers will be affected by the
standards in that they will experience
higher purchase prices and lower
operating costs. Generally, these
impacts are best captured by changes in
LCC and by the PBP. Therefore, DOE
calculated the LCC and PBP for the
standard levels considered in this
rulemaking. DOE’s LCC and PBP
analyses provided six key outputs for
each TSL, which are reported in Tables
VI.3 through VI.8 below. The first two
outputs are the LCC and the average net
life-cycle savings for a design that
complies with each TSL, and the next
three outputs are the proportion of
purchases where the purchase of a
complying unit would create a net lifecycle cost, no impact, or net life-cycle
savings for the consumer.
The final output is the average PBP
for the consumer purchase of a design
that complies with the TSL. The PBP is
the number of years it would take for
the consumer to recover, as a result of
energy savings, the increased costs of
higher-efficiency equipment, based on
the operating cost savings from the first
year of ownership. The PBP is an
economic benefit-cost measure that uses
benefits and costs without discounting.
DOE’s PBP analysis and its analysis
under the rebuttable-presumption test
both concern the payback period for a
standard. However, DOE based the PBP
analysis for residential furnaces and
boilers on energy consumption under
conditions of actual use of each product
by consumers, whereas, as required by
EPCA, it based the rebuttable
presumption test on consumption as
determined under conditions prescribed
by the DOE test procedure. As indicated
previously, while DOE examined the
rebuttable-presumption criteria, it
evaluated whether the standard levels in
today’s notice are economically justified
through a more detailed analysis of the
economic impacts of increased
efficiency as directed under section
325(o)(2)(B)(i) of EPCA. (42 U.S.C.
6295(o)(2)(B)(i)) Detailed information on
the LCC and PBP analyses can be found
in TSD Chapter 8.
TABLE VI.3.—SUMMARY OF LCC AND PAYBACK PERIOD RESULTS FOR NON-WEATHERIZED GAS FURNACES
LCC
Payback period
1
A
2
B
4
5
.................................
.................................
.................................
.................................
.................................
.................................
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80
80
81
90
90
96
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LCC
LCC savings
Net cost
No impact
Net benefit
2006$
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Trial standard level
Efficiency level
(AFUE)
(percent)
2006$
%
%
%
........................
2
2
15
55
55
(865)
........................
0
0
29
37
37
89
........................
99
99
36
36
36
2
........................
1
1
35
27
27
9
Years
13,016
12,804
12,804
12,771
12,617
12,617
13,547
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65157
TABLE VI.4.—SUMMARY OF LCC AND PAYBACK PERIOD RESULTS FOR WEATHERIZED GAS FURNACES
LCC
Efficiency level
(AFUE)
(percent)
Trial standard level
Payback period
78
80
81
81
81
81
83
.................................
.................................
.................................
.................................
.................................
.................................
LCC savings
Net cost
No impact
Net benefit
2006$
1
A
2
B
4
5
LCC
2006$
%
%
%
........................
19
62
62
62
62
(20)
........................
0
3
3
3
3
71
........................
82
7
7
7
7
0
........................
18
91
91
91
91
29
Years
10,491
10,383
10,337
10,337
10,337
10,337
10,419
..........................
1.6
3.4
3.4
3.4
3.4
20
TABLE VI.5.—SUMMARY OF LCC AND PAYBACK PERIOD RESULTS FOR MOBILE HOME GAS FURNACES
LCC
Efficiency level
(AFUE)
(percent)
Trial standard level
Payback period
75
80
80
80
90
90
90
.................................
.................................
.................................
.................................
.................................
.................................
LCC savings
Net cost
No impact
Net benefit
2006$
1
A
2
B
4
5
LCC
2006$
%
%
%
........................
111
111
111
434
434
434
........................
1
1
1
30
30
30
........................
85
85
85
5
5
5
........................
14
14
14
65
65
65
Years
11,271
10,529
10,529
10,529
10,187
10,187
10,187
..........................
3.7
3.7
3.7
18
18
18
TABLE VI.6.—SUMMARY OF LCC AND PAYBACK PERIOD RESULTS FOR OIL-FIRED FURNACES
LCC
Efficiency level
(AFUE)
(percent)
Trial standard level
Payback period
78
80
82
82
82
84
85
.................................
.................................
.................................
.................................
.................................
.................................
LCC savings
Net cost
No impact
Net benefit
2006$
1
A
2
B
4
5
LCC
2006$
%
%
%
........................
10
177
177
177
96
40
........................
0
0
0
0
38
51
........................
96
30
30
30
15
7
........................
4
70
70
70
47
42
Years
16,248
15,971
15,716
15,716
15,716
15,815
15,876
..........................
0.3
0.7
0.7
0.7
14
16
TABLE VI.7.—SUMMARY OF LCC AND PAYBACK PERIOD RESULTS FOR GAS BOILERS
LCC
Trial standard level
Efficiency level
(AFUE)
(percent)
Payback period
80
82
82
82
82
84
99
.................................
.................................
.................................
.................................
.................................
.................................
LCC savings
Net cost
No impact
Net benefit
2006$
1
A
2
B
4
5
LCC
2006$
%
%
%
........................
208
208
208
208
300
(881)
........................
11
11
11
11
18
75
........................
44
44
44
44
15
3
........................
46
46
46
46
67
22
Years
20,472
19,898
19,898
19,898
19,898
19,802
21,042
..........................
12
12
12
12
12
35
TABLE VI.8.—SUMMARY OF LCC AND PAYBACK PERIOD RESULTS FOR OIL-FIRED BOILERS
jlentini on PROD1PC65 with RULES2
LCC
Trial standard level
Efficiency level
(AFUE)
(percent)
Payback period
VerDate Aug<31>2005
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80
83
Jkt 214001
LCC savings
Net cost
No impact
Net benefit
2006$
1 .................................
LCC
2006$
%
%
%
........................
69
........................
0
........................
84
........................
16
Years
24,594
23,952
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TABLE VI.8.—SUMMARY OF LCC AND PAYBACK PERIOD RESULTS FOR OIL-FIRED BOILERS—Continued
LCC
Trial standard level
Efficiency level
(AFUE)
(percent)
Payback period
.................................
.................................
.................................
.................................
.................................
LCC savings
Net cost
No impact
Net benefit
2006$
A
2
B
4
5
LCC
2006$
%
%
%
Years
83
83
84
84
95
23,952
23,952
23,987
23,987
24,551
b. Consumer Subgroup Analysis
DOE estimated consumer subgroup
impacts by analyzing the potential
effects of standards for non-weatherized
gas furnaces on low-income households,
households occupied only by seniors,
and southern and northern households.
DOE defined northern households as
those in States with average HDD over
69
69
56
56
(456)
0
0
17
17
72
84
84
61
61
0
6,000, and it defined southern
households as those in States with
average HDD below 5,000.
DOE’s analysis indicates that today’s
standard for non-weatherized gas
furnaces would have an impact on lowincome households and senior-only
households that would be similar to its
impact on all households.
16
16
22
22
28
0.9
0.9
19
19
27
Tables VI.9 and VI.10 show for each
TSL the summary of LCC and PBP
results for northern and southern
households. Today’s standard for nonweatherized gas furnaces (80 percent
AFUE) would result in similar LCC
savings in northern and southern
households, with a shorter PBP for
northern households.
TABLE VI.9.—SUMMARY OF LCC AND PAYBACK PERIOD RESULTS FOR NON-WEATHERIZED GAS FURNACES IN NORTHERN
HOUSEHOLDS
[>6000 HDD]
LCC
Trial
standard
level
Efficiency level
(AFUE)
(percent)
Payback period
LCC savings
Net cost
No impact
Net benefit
2006$
1
A
2
B
4
5
LCC
2006$
%
%
%
...........................
3
3
32
212
212
(598)
...........................
0
0
47
22
22
84
...........................
98
98
47
47
47
2.4
...........................
2
2
34
31
31
13
years
78
80
80
81
90
90
96
..........
..........
..........
..........
..........
..........
15,492
15,222
15,222
15,161
14,779
14,779
15,582
...........................
0.7
0.7
14
13
13
61
TABLE VI.10.—SUMMARY OF LCC AND PAYBACK PERIOD RESULTS FOR NON-WEATHERIZED GAS FURNACES IN
SOUTHERN HOUSEHOLDS
[<5000 HDD]
LCC
Trial
standard
level
Efficiency level
(AFUE)
(percent)
Payback period
..........
..........
..........
..........
..........
..........
LCC savings
Net cost
No impact
Net benefit
2006$
1
A
2
B
4
5
LCC
2006$
%
%
%
...........................
2
2
1
(82)
(82)
(1,108)
...........................
0
0
40
55
55
92
...........................
98
98
23
21
21
1.4
...........................
2
2
37
23
23
7
years
78
80
80
81
90
90
96
10,439
10,285
10,285
10,280
10,345
10,345
11,389
jlentini on PROD1PC65 with RULES2
Chapter 11 of the TSD explains DOE’s
method for conducting the consumer
subgroup analysis and presents the
detailed results of that analysis.
2. Economic Impact on Manufacturers
DOE determined the economic
impacts on manufacturers of more
stringent standards for residential
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Jkt 214001
furnaces and boilers, as described in the
October 2006 NOPR. 71 FR 59212,
59228–59232, 59240–59245. The only
modifications DOE made to the MIA for
this final rule were the inclusion of the
revised manufacturing costs from the
engineering analysis, the conversion of
the capital and product conversion cost
to 2006$, and the revised shipments
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2.2
2.2
29
26
26
101
from the NES analysis. DOE fully
describes this analysis in Chapter 12 of
the final rule TSD.
a. Industry Cash-Flow Analysis Results
Using four different markup scenarios
and two shipments forecasts, 71 FR
59230–59232, 59240, DOE estimated the
impact of amended standards for
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Federal Register / Vol. 72, No. 222 / Monday, November 19, 2007 / Rules and Regulations
residential furnaces and boilers on the
INPV of the furnace and boiler industry.
The impact of new standards on INPV
consists of the difference between the
INPV in the base case (no new
standards) and the INPV in the
standards case (with amended
standards). INPV is the primary metric
used in the MIA, and provides one
measure of the fair value of the industry
in today’s dollars. DOE calculated the
INPV by summing all of the net cash
flows, discounted at the industry’s cost
of capital, or discount rate.
Tables VI.11 through VI.16 show the
estimated changes in INPV that would
result from the TSLs DOE considered in
this rulemaking, using both the
shipments estimates calculated in the
NES analysis, and the shipments data
that manufacturers provided. Each table
shows the changes attributable to one of
the product classes DOE evaluated. The
figures in these tables reflect and are
affected by the product conversion
expenses and capital investments that
the industry would incur at each TSL,
but the tables do not display these
expenses and investments.
TABLE VI.11.—CHANGES IN INDUSTRY NET PRESENT VALUE FOR NON-WEATHERIZED GAS FURNACES
[2006$]
NES shipments
Flat markup
Two-tier markup
TSL
Change in INPV from base
INPV $MM
$MM
Base case ............................................
1 ...........................................................
A ...........................................................
2 ...........................................................
B ...........................................................
4 ...........................................................
5 ...........................................................
1,197
1,197
1,197
1,125
1,217
1,217
1,505
Change in INPV from base
INPV $MM
% change
..........................
0
0
(72)
20
20
307
$MM
........................
0
0
¥6
2
2
26
% change
1,161
1,162
1,162
1,084
881
881
937
..........................
1
1
(78)
(280)
(280)
(224)
........................
0
0
¥7
¥24
¥24
¥19
1,235
1,235
1,235
1,155
839
839
595
..........................
0
0
(79)
(396)
(396)
(640)
........................
0
0
¥6
¥32
¥32
¥52
Manufacturers’ shipments
Base case ............................................
1 ...........................................................
A ...........................................................
2 ...........................................................
B ...........................................................
4 ...........................................................
5 ...........................................................
1,227
1,227
1,227
1,152
1,110
1,110
902
..........................
0
0
(74)
(117)
(117)
(324)
........................
0
0
¥6
¥10
¥10
¥26
TABLE VI.12.—CHANGES IN INDUSTRY NET PRESENT VALUE FOR WEATHERIZED GAS FURNACES
[2006$]
NES shipments
Flat markup
Constant price markup
TSL
Change in INPV from base
INPV $MM
$MM
Base case ............................................
1 ...........................................................
A ...........................................................
2 ...........................................................
B ...........................................................
4 ...........................................................
5 ...........................................................
272
239
232
232
232
232
223
Change in INPV from base
INPV $MM
% change
..........................
(32)
(40)
(40)
(40)
(40)
(48)
$MM
........................
¥12
¥15
¥15
¥15
¥15
¥18
272
235
218
218
218
218
181
% change
..........................
(37)
(54)
(54)
(54)
(54)
(91)
........................
¥14
¥20
¥20
¥20
¥20
¥33
TABLE VI.13.—CHANGES IN INDUSTRY NET PRESENT VALUE FOR MOBILE HOME GAS FURNACES
[2006$]
Flat markup
NES shipments
Manufacturers’ shipments
TSL
Change in INPV from base
INPV $MM
jlentini on PROD1PC65 with RULES2
$MM
Base case ............................................
1 ...........................................................
A ...........................................................
2 ...........................................................
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23
23
23
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INPV $MM
% change
..........................
0
0
0
........................
0
0
0
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$MM
23
23
23
23
% change
..........................
0
0
0
........................
0
0
0
19NOR2
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Federal Register / Vol. 72, No. 222 / Monday, November 19, 2007 / Rules and Regulations
TABLE VI.13.—CHANGES IN INDUSTRY NET PRESENT VALUE FOR MOBILE HOME GAS FURNACES—Continued
[2006$]
Flat markup
NES shipments
Manufacturers’ shipments
TSL
Change in INPV from base
INPV $MM
$MM
B ...........................................................
4 ...........................................................
5 ...........................................................
Change in INPV from base
INPV $MM
11
11
11
% change
$MM
¥50
¥50
¥50
(11)
(11)
(11)
11
11
11
% change
¥56
¥56
¥56
(13)
(13)
(13)
TABLE VI.14.—CHANGES IN INDUSTRY NET PRESENT VALUE FOR OIL-FIRED FURNACES
[2006$]
NES Shipments
Flat markup
Constant price markup
TSL
Change in INPV from base
Change in INPV from base
INPV $MM
INPV $MM
$MM
Base
case
1 ..........
A ..........
2 ..........
B ..........
4 ..........
5 ..........
36
35
33
33
33
29
28
% change
$MM
.................................
(2)
(4)
(4)
(4)
(8)
(8)
.................................
–5
–10
–10
–10
–21
–23
36
35
31
31
31
25
22
% change
.................................
(2)
(5)
(5)
(5)
(12)
(15)
.................................
–5
–14
–14
–14
–32
–40
TABLE VI.15.—CHANGES IN INDUSTRY NET PRESENT VALUE FOR GAS BOILERS
[2006$]
Manufacturers’ Shipments
Flat markup
Three-tier markup
TSL
Change in INPV from base
Change in INPV from base
INPV $MM
INPV $MM
$MM
Base
case
1 ..........
A ..........
2 ..........
B ..........
4 ..........
5 ..........
201
200
200
184
200
184
171
% change
$MM
.................................
(1)
(1)
(17)
(1)
(17)
(30)
.................................
–1
–1
–8
–1
–8
–15
201
196
196
174
196
174
100
% change
.................................
(5)
(5)
(27)
(5)
(27)
(101)
.................................
–3
–3
–13
–3
–13
–50
TABLE VI.16.—CHANGES IN INDUSTRY NET PRESENT VALUE FOR OIL-FIRED BOILERS
[2006$]
Manufacturers’ Shipments
Flat markup
Three-tier markup
TSL
Change in INPV from base
Change in INPV from base
INPV $MM
INPV $MM
jlentini on PROD1PC65 with RULES2
$MM
Base
case
1 ..........
A ..........
2 ..........
B ..........
4 ..........
VerDate Aug<31>2005
78
74
74
74
74
74
21:17 Nov 16, 2007
% change
.................................
(4)
(4)
(4)
(4)
(4)
.................................
–5
–5
–5
–5
–5
Jkt 214001
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$MM
Sfmt 4700
78
63
63
63
62
62
% change
.................................
(14)
(14)
(14)
(15)
(15)
.................................
–18
–18
–18
–20
–20
E:\FR\FM\19NOR2.SGM
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Federal Register / Vol. 72, No. 222 / Monday, November 19, 2007 / Rules and Regulations
TABLE VI.16.—CHANGES IN INDUSTRY NET PRESENT VALUE FOR OIL-FIRED BOILERS—Continued
[2006$]
Manufacturers’ Shipments
Flat markup
Three-tier markup
TSL
Change in INPV from base
Change in INPV from base
INPV $MM
INPV $MM
$MM
5 ..........
59
(18)
jlentini on PROD1PC65 with RULES2
b. Impacts on Manufacturing Capacity
and Subgroups of Manufacturers
As discussed in the October 2006
NOPR, to the extent that more stringent
energy conservation standards increase
the size of the heat exchanger, they
could reduce plant throughput,
particularly for those plants that are
limited in available space used for
fabricating heat exchangers. The
standards, thus, could necessitate that
manufacturers add floor space to their
existing plants and warehouses. In
addition, assembly and fabrication times
could increase for the larger equipment.
In an attempt to recoup capacity,
manufacturers might need to invest in
productivity, or equipment, or consider
outsourcing some heat exchanger
production. 71 FR 59244.
It is not clear that all new capacity
would be added in the United States.
During the MIA interviews, several
manufacturers stated that there has been
a trend in the industry to move
production facilities to overseas
locations where labor markets offer cost
savings. Some of these companies
commented that new standards could
speed up this trend. However, DOE does
not expect the standards being adopted
in today’s final rule to significantly
reduce plant throughput.
As discussed in the October 2006
NOPR, using average cost assumptions
to develop an industry-cash-flow
estimate is not adequate for assessing
differential impacts among subgroups of
manufacturers. 71 FR 59244. Small
manufacturers, niche players, or
manufacturers exhibiting a cost
structure that differs largely from the
industry average could be affected
differently. DOE used the results of the
industry characterization to group
manufacturers exhibiting similar
characteristics. As discussed in the
October 2006 NOPR, DOE expects the
standard levels being adopted in today’s
21:17 Nov 16, 2007
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$MM
–23
32
final rule to have a relatively minor
differential impact on small
manufacturers of residential furnaces
and boilers. 71 FR 59244.
The October 2006 NOPR provides a
detailed discussion of the estimated
impact of amended furnace and boiler
standards on INPV for each product
class. 71 FR 59240–59244.
VerDate Aug<31>2005
% change
c. Cumulative Regulatory Burden
As discussed in the October 2006
NOPR, one aspect of the assessment of
manufacturer burden is the cumulative
impact of multiple DOE standards and
other regulatory actions that affect the
manufacture of the same covered
products. 71 FR 59244–59245.
Manufacturers of residential furnaces
and boilers also manufacture
approximately 82 percent of the
residential central air conditioners and
heat pumps. New, higher Federal
efficiency standards became applicable
to residential central air conditioners
manufactured after January 23, 2006,
and new, higher Federal standards will
apply to commercial air conditioning
equipment manufactured after January
1, 2010. In addition, the EPA has
mandated the phaseout, by January 1,
2010, of certain refrigerants used in
these products. The furnace and boiler
manufacturers who also produce
residential and commercial air
conditioning products have been and
will be devoting substantial resources to
complying with these requirements.
Manufacturers have been working to
redesign all of the product lines and
have allocated most of their capital
resources for redesigning and retooling
their production lines to meet the new
minimum efficiency standards.
Manufacturers are also now re-designing
their product offerings and will need to
retool to meet the EPA standards.
Chapter 12 of the final rule TSD
addresses in greater detail the issue of
cumulative regulatory burden.
3. National Net Present Value and Net
National Employment
The NPV analysis estimates the
cumulative benefits or costs to the
Nation that would result from particular
standard levels. While the NES analysis
estimates the energy savings from a
proposed energy efficiency standard, the
NPV analysis provides estimates of the
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(45)
–58
national economic impacts of a
proposed standard relative to a base
case of no new standard. Table VI.17
provides an overview of the NPV
results, using both a seven-percent and
a three-percent real discount rate. See
TSD Chapter 10 for more detailed NPV
results.
TABLE VI.17.—SUMMARY OF CUMULATIVE NET PRESENT VALUE FOR
RESIDENTIAL FURNACES AND BOILERS
[Impacts for units sold from 2015 to 2038]
NPV
(billion 2006$)
Trial
standard
level
1
A
2
B
4
5
7%
discount
rate
..........
..........
..........
..........
..........
..........
0.51
0.69
0.89
0.98
0.98
¥21.38
3%
discount
rate
1.69
2.18
4.02
11.07
11.53
¥26.03
DOE also estimated the national
employment impacts due to each of the
TSLs. As discussed in the October 2006
NOPR, 71 FR 59232–59233, 59247, DOE
expects the net monetary savings from
standards to be redirected to other forms
of economic activity. As shown in Table
VI.18, DOE estimates net indirect
employment impacts—changes in
employment in the larger economy
(other than in the manufacturing sector
being regulated)—from furnace and
boiler energy efficiency standards to be
positive but relatively small. Although
DOE’s analysis suggests that today’s
furnace and boiler standards would
result in a very small increase in the net
demand for labor in the economy,
relative to total national employment,
this increase would be sufficient to
offset fully any adverse impacts on
employment that might occur in the
furnace and boiler industry. For details
on the employment impact analysis
methods and results, see TSD Chapter
14.
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Federal Register / Vol. 72, No. 222 / Monday, November 19, 2007 / Rules and Regulations
TABLE VI.18.—NET NATIONAL CHANGE IN INDIRECT EMPLOYMENT
[Thousands of jobs in 2038]
Trial Standard Level (Thousands of Jobs)
TSL1
TSLA
TSL2
TSLB
TSL4
TSL5
0.74
0.94
2.55
11.71
12.96
26.07
4. Impact on Utility or Performance of
Equipment
As indicated in section V.B.4 of the
October 2006 NOPR, DOE believes that
the new standards it is adopting today
will not lessen the utility or
performance of any residential furnaces
and boilers. 71 FR 59247.
5. Impact of Any Lessening of
Competition
As previously discussed in the
October 2006 NOPR, 71 FR 59213,
59247, and in section II.F.1.e of this
preamble, DOE considers any lessening
of competition that is likely to result
from standards and the Attorney
General determines the impact, if any,
of any such lessening of competition. To
assist the Attorney General in making
such a determination, DOE provided
DOJ with copies of the October 2006
proposed rule and the NOPR TSD for
review.
In comment on the October 2006
proposed rule, DOJ expressed concern
that the proposed standards for
weatherized gas furnaces at 83 percent
AFUE and gas boilers at 84 percent
AFUE could adversely affect
competition, and that manufacturers
would have difficulty designing
products that safely meet the proposed
standards. (DOJ at No. 144, p. 2) DOJ
noted that, for weatherized gas furnaces,
meeting the standard would likely result
in increased condensation, potentially
resulting in significant deterioration that
would jeopardize the safety of the
product, and, for gas-fired water boilers,
meeting the standard would make
effective CO2 venting more difficult.
DOJ further noted that any resulting
costs incurred to solve these issues
could adversely affect the
competitiveness of these products in
relation to electric heat pumps and
water heaters. DOJ urged DOE to
carefully consider its proposed
standards in light of these concerns.
As described in section V.D of this
preamble, DOE is adopting lower
efficiency levels for the standards for
weatherized gas furnaces and gas boilers
than the levels proposed in the October
2006 proposed rule. DOE expects that
the lower efficiency levels avoid the
problems that DOJ mentioned for
weatherized gas furnaces and gas
boilers. Manufacturers would not incur
costs to solve these issues and,
therefore, the standards established in
today’s rule would not adversely affect
the competitiveness of these products in
relation to electric heat pumps and
water heaters.
6. Need of the Nation To Conserve
Energy
The Secretary recognizes the need of
the Nation to save energy. Enhanced
energy efficiency, where economically
justified, improves the Nation’s energy
security, strengthens the economy, and
reduces the environmental impacts or
costs of energy production. The energy
savings from residential furnace and
boiler standards is projected to result in
(1) reduced power sector emissions of
CO2, (2) either reduced power sector
emissions of NOX or an economic
benefit in the form of emission
allowance credits for this pollutant, and
(3) reduced household emissions (i.e.,
emissions at the sites where appliances
are used) of CO2, NOX, and SO2. DOE
expects the standards to have negligible
impact on electricity generating
capacity.
Table VI.19 provides DOE’s estimate
of the emissions reductions projected to
result from adoption of the TSLs
considered in this rulemaking.
TABLE VI.19.—SUMMARY OF EMISSIONS REDUCTIONS FOR RESIDENTIAL FURNACES AND BOILERS
[Cumulative reductions for units sold from 2015 to 2038]
Emission
TSL 1
¥6.1
¥7.3
0.0
CO2 (Mt) ...................................................
NOX (kt) ...................................................
SO2 (kt) ....................................................
DOE also calculated discounted
values for future emissions, using the
same seven-percent and three-percent
TSL A
TSL 2
¥7.8
¥9.2
¥1.8
TSL B
¥20.0
¥23.9
¥2.0
real discount rates that it used in
calculating the NPV. Table VI .20 shows
the discounted cumulative emissions
TSL 4
¥137.1
¥164.6
¥6.2
¥141.3
¥169.2
¥10.5
TSL 5
¥322.0
¥373.1
¥63.9
impacts for residential furnaces and
boilers.
TABLE VI.20.—SUMMARY OF DISCOUNTED EMISSIONS REDUCTIONS FOR RESIDENTIAL FURNACES AND BOILERS
[Cumulative reductions for units sold from 2015 to 2038]
Emission
TSL 1
TSL A
TSL 2
TSL B
TSL 4
TSL 5
jlentini on PROD1PC65 with RULES2
7% Discount Rate
¥1.6
¥1.7
0.0
CO2 (Mt) ...................................................
NOX (kt) ...................................................
SO2 (kt) ....................................................
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¥2.1
¥0.4
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¥5.3
¥5.4
¥0.5
¥36.2
¥37.3
¥1.4
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¥37.3
¥38.3
¥2.4
¥83.9
¥84.4
¥14.7
65163
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TABLE VI.20.—SUMMARY OF DISCOUNTED EMISSIONS REDUCTIONS FOR RESIDENTIAL FURNACES AND BOILERS—
Continued
[Cumulative reductions for units sold from 2015 to 2038]
Emission
TSL 1
TSL A
TSL 2
TSL B
TSL 4
TSL 5
3% Discount Rate
¥3.4
¥3.8
0.0
CO2 (Mt) ...................................................
NOX (kt) ...................................................
SO2 (kt) ....................................................
For further details on the
environmental impacts of today’s
standards, see the ‘‘Environmental
Assessment for Proposed Energy
Conservation Standards for Residential
Furnaces and Boilers,’’ a separate report
in the TSD for today’s rule.
7. Other Factors
EPCA provides that, in deciding
whether a standard is economically
justified, DOE must, after receiving
comments on the proposed standard,
determine whether the benefits of the
standard exceed its burdens by
considering, to the greatest extent
practicable, other factors the Secretary
considers relevant. (42 U.S.C.
6295(o)(2)(B)(i)) In developing today’s
standard, the Secretary took into
consideration safety concerns related to
carbon monoxide exposure resulting
from potential failures of venting
systems (and heat exchangers),
stemming from extraneous condensate
production in furnaces and boilers.
D. Conclusion
EPCA contains criteria for DOE to
consider in prescribing new or amended
energy conservation standards. It states
that any such standard for any type (or
class) of covered product must be
designed to achieve the maximum
improvement in energy efficiency that
the Secretary determines is
technologically feasible and
economically justified. (42 U.S.C.
¥4.3
¥4.7
¥0.9
¥10.9
¥12.3
¥1.0
6295(o)(2)(A)) As stated above, in
determining whether a standard is
economically justified, the Secretary
must determine whether the benefits of
the standards exceed its burdens
considering:
(1) The economic impact of the
standard on the manufacturers and on
the consumers of the products subject to
such standard;
(2) The savings in operating costs
throughout the estimated average life of
the covered product in the type (or
class) compared to any increase in the
price of, or in the initial charges for, or
maintenance expenses of, the covered
products which are likely to result from
the imposition of the standard;
(3) The total projected amount of
energy, or as applicable, water, savings
likely to result directly from the
imposition of the standard;
(4) Any lessening of the utility or the
performance of the covered products
likely to result from the imposition of
the standard;
(5) The impact of any lessening of
competition, as determined in writing
by the Attorney General, that is likely to
result from the imposition of the
standard;
(6) The need for national energy and
water conservation; and
(7) Other factors the Secretary
considers relevant.
(42 U.S.C. 6295(o)(2)(B)(i)) A
determination of whether a standard
level is economically justified is not
¥74.8
¥84.5
¥3.2
¥77.1
¥86.9
¥5.4
¥174.9
¥191.5
¥33.0
made based on any one of these factors
in isolation. The Secretary must weigh
each of these seven factors in total in
determining whether a standard is
economically justified. Further, the
Secretary may not establish an amended
standard if such standard would not
result in ‘‘significant conservation of
energy,’’ or ‘‘is not technologically
feasible or economically justified.’’ (42
U.S.C. 6295(o)(3)(B))
In selecting energy conservation
standards for residential furnaces and
boilers for consideration in the October
2006 proposed rule as well as this final
rule, DOE started by examining the
maximum technologically feasible
levels, and determined whether those
levels were economically justified.
Upon finding the maximum
technologically feasible levels not to be
justified, DOE analyzed the next lower
TSL to determine whether that level was
economically justified. DOE repeated
this procedure until it identified a TSL
that was economically justified.
Table VI.21 summarizes DOE’s
quantitative analysis results for all of
the TSLs it considered. This table
presents the results or, in some cases, a
range of results, for each TSL, and will
aid the reader in the discussion of costs
and benefits of each TSL. The range of
values reported in this table for industry
impacts represents the results for the
different markup scenarios and
shipments forecasts that DOE used to
estimate manufacturer impacts.
TABLE VI.21.—SUMMARY OF RESULTS
jlentini on PROD1PC65 with RULES2
TSL 1
Primary energy saved (quads) .........................
7% Discount rate .......................................
3% Discount rate .......................................
Generation capacity change (GW) ** ................
NPV (2006$billion):
7% Discount rate .......................................
3% Discount rate .......................................
Industry impacts:
Industry NPV (2006$million) ......................
Industry NPV (% Change) .........................
Cumulative emissions impacts: ***
CO2 (Mt) .....................................................
NOX (kt) .....................................................
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TSL A
TSL 2
TSL B
TSL 4
0.20 ..............
0.04 ..............
0.10 ..............
0.4 ................
0.25 ..............
0.06 ..............
0.13 ..............
0.5 ................
0.69 ..............
0.15 ..............
0.35 ..............
1.2 ................
3.21 ..............
0.70 ..............
1.62 ..............
8.2 ................
3.34 ..............
0.73 ..............
1.68 ..............
8.4 ................
6.76
1.47
3.41
17.8
0.51 ..............
1.69 ..............
0.69 ..............
2.18 ..............
0.89 ..............
4.02 ..............
0.98 ..............
11.07 ............
0.98 ..............
11.53 ............
¥21.38
¥26.03
¥38 to ¥58
¥48 to ¥74
¥39 to ¥483
¥59 to ¥519
192 to ¥904
¥2 to ¥3 ....
¥3 to ¥4 ....
¥136 to
¥179.
¥8 to ¥10 ..
¥2 to ¥26 ..
¥3 to ¥28 ..
11 to ¥49
¥6.1 ............
¥7.3 ............
¥7.8 ............
¥9.2 ............
¥20.0 ..........
¥23.9 ..........
¥137.1 ........
¥164.6 ........
¥141.3 ........
¥169.2 ........
¥322.0
¥373.1
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TABLE VI.21.—SUMMARY OF RESULTS—Continued
TSL 1
SO2 (kt) ......................................................
Mean life-cycle cost savings (2006$):
Non-Weatherized Gas Furnaces ...............
Weatherized Gas Furnaces .......................
Oil-Fired Furnaces .....................................
Gas Boilers ................................................
Oil-Fired Boilers .........................................
Mobile Home Gas Furnaces ......................
Mean Payback Period (years):
Non-Weatherized Gas Furnaces ...............
Weatherized Gas Furnaces .......................
Oil-Fired Furnaces .....................................
Gas Boilers ................................................
Oil-Fired Boilers .........................................
Mobile Home Gas Furnaces ......................
TSL A
TSL 2
TSL B
TSL 4
TSL 5
0.0 ................
¥1.8 ............
¥2.0 ............
¥6.2 ............
¥10.5 ..........
¥63.9
$2 .................
$19 ...............
$10 ...............
$208 .............
$69 ...............
$111 .............
$2 .................
$62 ...............
$177 .............
$208 .............
$69 ...............
$111 .............
$15 ...............
$62 ...............
$177 .............
$208 .............
$69 ...............
$111 .............
$55 ...............
$62 ...............
$177 .............
$208 .............
$56 ...............
$434 .............
$55 ...............
$62 ...............
$96 ...............
$300 .............
$56 ...............
$434 .............
($865)
($20)
$40
($881)
($456)
$434
1.7 ................
1.6 ................
0.3 ................
12 .................
0.9 ................
3.7 ................
1.7 ................
3.4 ................
0.7 ................
12 .................
0.9 ................
3.7 ................
22 .................
3.4 ................
0.7 ................
12 .................
0.9 ................
3.7 ................
20 .................
3.4 ................
0.7 ................
12 .................
19 .................
18 .................
20 .................
3.4 ................
14 .................
12 .................
19 .................
18 .................
76
20
16
35
27
18
* Parentheses indicate negative (¥) values.
** Change in installed generation capacity by the year 2038 based on AEO2007 Reference Case.
*** CO2 emissions impacts include physical reductions at power plants and households. NOX emissions impacts include physical reductions at
power plants and households as well as production of emissions allowance credits where NOX emissions are subject to emissions caps. SO2
emissions impacts include physical reductions at households only.
jlentini on PROD1PC65 with RULES2
In addition to the quantitative results,
DOE also considered other burdens and
benefits that affect economic
justification. DOE took into
consideration safety concerns arising
from the potential failure of venting
systems or heat exchangers used for
residential furnaces and boilers. These
concerns affect non-weatherized gas
furnaces at 81 percent, weatherized gas
furnaces at 83 percent and 82 percent,
oil furnaces at 84 percent, and gas
boilers at 84 percent AFUE. See section
IV.A of this preamble and final rule TSD
Chapter 6 for further discussion.
First, DOE considered TSL 5, the
maximum technologically feasible level,
for each product class. TSL 5 would
likely save 6.76 quads of energy through
2038, an amount DOE considers
significant. Discounted at seven percent,
the energy savings through 2038 would
be 1.47 quads. For the Nation as a
whole, TSL 5 would result in a net cost
of $21.4 billion in NPV, discounted at
seven percent. Although DOE did not
quantify the potential benefits from
reductions in natural gas prices as a
result of TSL 5, DOE has determined
that the overall impact on the economy
would still be overwhelmingly negative
because the decline in NPV at TSL 5 is
very large. The emissions reductions are
projected at 322 Mt of CO2,17 373 kt of
NOX, and 64 kt of SO2. Total generating
capacity in 2030 is estimated to increase
17.8 gigawatts (GW) under TSL 5, due
to projected switching from gas furnaces
to electric heating equipment.
At TSL 5, the average consumer is
projected to experience a significant
increase in LCC for most product
classes. Purchasers of non-weatherized
gas furnaces are projected to lose on
average $865 over the life of the product
in present value terms and purchasers of
gas-fired boilers would lose on average
$881 in present value terms.18 The LCC
savings are estimated to be negative for
89 percent of households in the Nation
that purchase non-weatherized gas
furnaces, and for 92 percent of all nonweatherized gas furnace consumers in
the southern region. The mean payback
period of all product classes, except for
oil-fired gas furnaces, is estimated to be
substantially longer than the mean
lifetime.
The projected change in industry
value (INPV) ranges from an increase of
$192 million to a decrease of $904
million. The magnitude of the impacts
is largely determined by the cashflow
results for non-weatherized gas
furnaces. For this product class, the
impacts are driven primarily by the
assumptions regarding future product
shipments and the ability of
manufacturers to offer differentiated
products that command a premium
markup. DOE recognizes the significant
difference between the shipments
forecasted by the NES analysis and
those anticipated by manufacturers.
17 For all of the TSLs, CO emissions impacts
2
include physical reductions at power plants and
households. NOX emissions impacts include
physical reductions at power plants and households
as well as production of emissions allowance
credits where NOX emissions are subject to
emissions caps. SO2 emissions impacts include
physical reductions at households only.
18 Non-weatherized gas furnaces are the most
prominent class of residential furnaces and boilers,
accounting for approximately 72 percent of the total
industry sales and approximately 81 percent of
residential furnace sales. Gas-fired boilers are the
most prominent class of residential boilers,
accounting for 6 percent of the total industry sales
and 61 percent of residential boiler sales.
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DOE is concerned about the projected
increase in total installed cost of $1,859,
or 82 percent, for non-weatherized gas
furnaces. With an increase of this size,
there is a significant risk of consumers
switching to other heating systems,
including heat pumps and electric
resistance heating. DOE also recognizes
that maintaining a full product line is
more difficult for manufacturers at
higher standard levels. Therefore, DOE
places more weight on the two-tiered
markup scenario for non-weatherized
gas furnaces at TSL 5. In particular, if
the high range of impacts is reached as
DOE expects, TSL 5 could result in a net
loss of $640 million to the nonweatherized gas furnace industry.
After carefully considering the
analysis, comments on the proposed
rule, and weighing the benefits and
burdens, the Secretary reached a similar
conclusion as set forth in the NOPR: At
TSL 5 the benefits of energy savings and
emissions reduction are expected to be
outweighed by the potential multibillion dollar negative net economic
cost to the Nation, the economic burden
on consumers, and the large capitalconversion costs that could result in a
reduction in INPV for manufacturers.
Consequently, the Secretary has
concluded that TSL 5, the maximum
technologically feasible level, is not
economically justified.
Next, DOE considered TSL 4. Primary
energy savings is estimated at 3.34
quads of energy through 2038, which
DOE considers significant. Discounted
at seven percent, the energy savings
through 2038 would be 0.73 quads. For
the Nation as a whole, TSL 4 is
projected to result in net savings of
$0.98 billion in NPV, discounted at
seven percent. The emissions reductions
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are projected to be 141 Mt of CO2, 169
kt of NOX, and 10.5 kt of SO2. Total
generating capacity in 2030 under TSL
4 is estimated to increase by 8.4 GW due
to the projected switching from gas
furnaces to electric heating equipment.
At TSL 4, consumers are projected to
experience a decrease in LCC for all of
the product classes. Purchasers of nonweatherized gas furnaces are projected
to save, on average, $55 over the life of
the product in present value terms, and
purchasers of gas-fired boilers are
projected to save, on average, $300 over
the life of the boiler in present value
terms. DOE found that 37 percent of
households with non-weatherized gas
furnaces would be expected to
experience a net cost, and 27 percent of
households with non-weatherized gas
furnaces would be expected to
experience a net gain.
TSL 4 requires the use of condensing
technology for non-weatherized gas
furnaces. A majority of the affected
consumers in the south would be
expected to experience a significant
increase in total installed cost. Since the
operating cost savings of condensing
technology are less of a factor in warmer
climates, the substantial increase in
total installed cost leads to increased
life-cycle costs. DOE found that 55
percent of households in the south
purchasing a non-weatherized gas
furnace would experience a life-cycle
net cost. The average LCC increase to
the southern consumer purchasing a
non-weatherized gas furnace is $82. The
mean payback period of nonweatherized gas furnaces in the south
would be substantially longer than the
mean lifetime of these furnaces.
At TSL 4, the projected change in
INPV ranges from a loss of $59 million
to a loss of $519 million, which could
potentially cause up to a 42 percent
drop in total industry value. The
magnitude of projected impacts is still
largely determined by the cashflow
results for the non-weatherized gas
furnaces. For this product class, the
projected impacts continue to be driven
primarily by the assumptions regarding
future product shipments and the ability
to offer differentiated products.
Although the projected impacts will not
be as severe as expected for TSL 5 for
the non-weatherized gas furnace
industry, the magnitude of the projected
impacts would still be determined
primarily by the assumptions regarding
future product shipments and the ability
to offer differentiated products that
command a premium markup. Although
the range of possible impacts is not as
large as for TSL 5, DOE still recognizes
the significant differences between the
shipments forecast by the NES analysis
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and those anticipated by manufacturers.
DOE believes that with an increase in
total installed cost of $701 for nonweatherized gas furnaces, or 31 percent,
some consumers are likely to switch to
other heating systems, including heat
pumps and electric resistance heating.
The low-end estimate of losses in INPV
is based on DOE’s estimate of the fuel
switching that is most likely to occur,
while the high end estimate of losses is
based largely on manufacturer estimates
of fuel switching. Additionally, some
product classes would likely require
large product-conversion costs because
the products would require new heatexchanger designs to meet the efficiency
requirements prescribed in TSL 4. Even
though the ability of manufacturers to
differentiate products is greater at TSL
4 than at TSL 5, it will still be harder
for manufacturers to differentiate
products because all of the products
offered in TSL 4 for non-weatherized
gas furnaces use condensing technology.
In particular, if the high range of
impacts is reached, TSL 4 could result
in a net loss of $396 million to the nonweatherized gas furnace industry.
After carefully considering the results
of the analysis, comments on the
proposed rule, and the benefits versus
burdens, the Secretary reached a similar
conclusion as set forth in the NOPR: At
TSL 4, the benefits of energy and cost
savings and emissions impacts would be
outweighed by the economic burden on
southern households and the capital
conversion costs that are likely to result
in a significant reduction in INPV for
manufacturers. In addition, DOE
determined that there are safety
concerns related to potential venting
failure due to condensation with oilfired furnaces at 84 percent AFUE and
with gas boilers at 84 percent AFUE.
DOE received numerous comments
reaffirming these safety concerns, and
the Secretary has concluded upon
consideration of the factors to determine
whether a standard is economically
justified that TSL 4 is not economically
justified and contains two efficiency
levels that could pose a safety or health
risk to consumers.
Next, DOE considered TSL B. TSL B
is the same as TSL 4 except for oil-fired
furnaces and gas boilers, for which there
are safety concerns as described above.
Therefore, for these two products TSL B
includes lower efficiency levels at
which these safety concerns are not
present (i.e., 82 percent AFUE for oil
furnaces and 82 percent for gas boilers).
TSL B is projected to save 3.21 quads
of energy through 2038, an amount DOE
considers significant. Discounted at
seven percent, the projected energy
savings through 2038 would be 0.70
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65165
quads. For the Nation as a whole, TSL
B would result in net savings in NPV of
$0.98 billion, discounted at seven
percent. The emissions reductions are
projected at 137 Mt of CO2, 165 kt of
NOX, and 6.2 kt of SO2. Total generating
capacity in 2030 under TSL B is
projected to increase by 8.2 GW due to
the projected switching from gas
furnaces to electric heating equipment.
At TSL B, DOE estimates that
purchasers of non-weatherized gas
furnaces would save, on average, $55
over the life of the product and
purchasers of gas-fired boilers would
save, on average, $208. As with TSL 4,
DOE estimates that 37 percent of
households with non-weatherized gas
furnaces would experience a net cost,
and 27 percent of households with nonweatherized gas furnaces would
experience a net gain, with the
remaining 36 percent being unaffected.
DOE estimated that 55 percent of
households in the south with a nonweatherized gas furnace would
experience a net life-cycle cost. The
estimated average LCC increase to the
southern consumer purchasing a nonweatherized gas furnace is $82. The
mean payback period of nonweatherized gas furnaces in the south is
projected to be substantially longer than
the mean lifetime of these furnaces.
The projected change in INPV ranges
between a loss of $39 million and a loss
of $483 million. Just as with TSL 4, the
projected impacts continue to be driven
primarily by the assumptions regarding
future product shipments and the ability
to offer differentiated products. More
specifically, most of these differences
are attributable to the significant
differences between the shipments
forecast by the NES analysis and those
anticipated by manufacturers.
Furthermore, some manufacturers stated
they would likely use a de-rating
strategy to reduce the increased capital
costs associated with TSL B. If
manufacturers use such a strategy, it is
anticipated that the variety of products
offered by the manufacturers would be
reduced by eliminating some of the
higher-capacity models to reduce the
negative impacts. At TSL B, consumers
would experience an average increase in
total installed cost of $700 for nonweatherized gas furnaces (compared to
an 80-percent AFUE furnace). There is
a potential risk at this level of
consumers switching to electric heating
systems, as further detailed in the
shipments forecast discussion in
Chapter 12 of the TSD. For the furnace
industry alone, the industry value
would decrease from 2.1 percent to 26.2
percent.
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After carefully considering the
analysis, comments on the October 2006
proposed rule, and the benefits versus
burdens, the Secretary concludes after
weighing the statutory criteria in total
that TSL B would not be economically
justifiable. In particular, the benefits of
energy and cost savings and emissions
impacts are likely to be outweighed by
the economic burden on southern
households and the capital conversion
costs that are likely to result in a
significant reduction in INPV for
manufacturers.
Next, DOE considered TSL 2. Primary
energy savings at this level would likely
be 0.69 quad of energy through 2038,
which DOE considers significant.
Discounted at seven percent, the energy
savings through 2038 is projected to be
0.15 quads. For the Nation as a whole,
TSL 2 is projected to result in a net
savings of $0.89 billion in NPV,
discounted at seven percent. The
emissions reductions are projected at 20
Mt of CO2, 24 kt of NOX, and 2 kt of
SO2. Total generating capacity in 2030
under TSL 2 would likely increase by
1.2 GW due to the projected switching
from gas furnaces to electric heating
equipment.
At TSL 2, purchasers of nonweatherized gas furnaces would save,
on average, an estimated $15 over the
life of the product and purchasers of
gas-fired boilers would save, on average,
an estimated $208. The mean payback
period for non-weatherized gas furnaces
at TSL 2 is estimated to be 22 years,
which is longer than the mean lifetime.
TSL 2 includes a standard for nonweatherized gas furnaces at 81-percent
AFUE. DOE is concerned that, at this
level, there is likely an increased risk of
safety concerns with this equipment due
to venting issues. Most manufacturers
and DOJ commented that the margin of
safety is diminished in many instances
at 81-percent AFUE. Some
manufacturers commented that they
would not be willing to accept the risk
and/or cost involved in producing a full
line or family of products at 81-percent
AFUE. This potential safety concern is
a factor that the Secretary considers
relevant. Based on DOE’s evaluation of
all the information considered during
the rulemaking, DOE believes that a
standard at 81-percent AFUE for nonweatherized gas furnaces could pose a
potential for safety problems for some
consumers.
The projected change in industry
value ranges from a loss of INPV of $136
to a loss of $179 million. TSL 2
potentially could result in up to a ninepercent loss in INPV for the furnace
industry and up to a 15-percent loss in
INPV for the boiler industry. However,
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DOE anticipates that manufacturers of
non-weatherized gas furnaces would
still be able to differentiate their
premium products and retain
profitability margins.
After carefully considering the results
of the analysis, comments on the NOPR,
and the benefits versus burdens, the
Secretary concluded that at TSL 2, the
benefits of energy savings and emissions
impacts would be outweighed by the
reduction in industry value for
manufacturers and the safety concerns
related to potential venting failure due
to condensation with non-weatherized
gas furnaces at 81 percent AFUE.
Consequently, the Secretary has
concluded that TSL 2 is not
economically justified.
Next, DOE considered TSL A. Primary
energy savings at this level is projected
to be 0.25 quad of energy through 2038,
which DOE considers significant.
Discounted at seven percent, the energy
savings through 2038 is calculated to be
0.06 quads. For the Nation as a whole,
TSL A would likely result in a net
savings of $0.69 billion in NPV,
discounted at seven percent. The
emissions reductions are projected at
7.8 Mt of CO2, 9.2 kt of NOX, and 1.8
kt of SO2. Total generating capacity in
2030 under TSL A would likely increase
by 0.5 GW due to the projected
switching from gas furnaces to electric
heating equipment.
At TSL A, purchasers of nonweatherized gas furnaces would save,
on average, an estimated $2 over the life
of the product and purchasers of gasfired boilers would save, on average, an
estimated $208. DOE’s analysis
indicates that no households purchasing
non-weatherized gas furnaces would
experience an increase in LCC at TSL A,
including southern households. The
calculated mean payback periods are
less than the average equipment lifetime
for all product classes at TSL A. For
example, the mean payback period for
non-weatherized gas furnaces at TSL A
is calculated to be 1.7 years.
The projected change in industry
value ranges from a loss of INPV of $48
million to a loss of $74 million. TSL A
potentially could result in up to a fourpercent loss in INPV for the furnace
industry and up to a five-percent loss in
INPV for the boiler industry.
Furthermore, DOE anticipates that
manufacturers of non-weatherized gas
furnaces would still be able to
differentiate their premium products
and retain profitability margins.
TSL A includes an 83-percent AFUE
standard level for oil-fired boilers. DOE
notes that the joint stakeholder
recommendation for boilers suggested
an 84-percent AFUE standard level (in
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combination with a temperature reset
design requirement) for oil-fired boilers,
which is estimated to result in greater
energy savings than the 83-percent level
proposed in the NOPR and included in
TSL A. DOE concluded that the 84percent AFUE for oil-fired boilers was
inconsistent with the other standard
levels included in TSL A. TSL A was
derived from TSL 2, which was
described in the NOPR. As discussed in
the NOPR, TSL 2 represents the set of
efficiency levels, which yield the
maximum NPV, and an 83-percent
AFUE for oil boilers is consistent with
this grouping of standard levels for
analysis. 71 FR 59203.
After carefully considering the
analysis, comments on the NOPR, and
the benefits and burdens, the Secretary
concludes that this standard saves a
significant amount of energy and is
technologically feasible and
economically justified. DOE also
believes the efficiency levels contained
in TSL A do not pose a safety or health
risk to consumers. Therefore, DOE is
adopting the energy conservation
standards for residential furnaces and
boilers at TSL A.
VII. Procedural Issues and Regulatory
Review
A. Review Under Executive Order 12866
This regulatory action has been
determined to be a ‘‘significant
regulatory action’’ under section 3(f)(1)
of Executive Order 12866, ‘‘Regulatory
Planning and Review.’’ 58 FR 51735
(October 4, 1993). The Executive Order
requires that each agency identify in
writing the specific market failure or
other specific problem that it intends to
address that warrant new agency action,
as well as assess the significance of that
problem, to enable assessment of
whether any new regulation is
warranted. Executive Order 12866,
§ 1(b)(1).
In the context of furnaces and boilers,
problems are expected to arise due to:
(1) Lack of consumer information and/
or information processing capability
about energy efficiency opportunities;
(2) misplaced incentives, which
separate responsibility for buying new
appliances and for paying their
operating costs; (3) transactions costs,
which prevent access to capital to
finance energy efficiency investment;
and (4) imperfect competition, which
may prevent energy efficient appliances
from reaching the market place.
Furthermore, for renters in particular,
there are split incentives for more
energy efficient equipment. The owner
of the home (landlord) may not invest
in efficient equipment because the
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landlord does not pay the energy bill,
and the renter does not want to invest
so as not to risk losing the capital
investment if the renter moves.
Furthermore, imperfect competition
may prevent many efficient technologies
from reaching the market. In this case,
individual manufacturers may be
limited by capital rationing or more
concerned with competing under
existing market conditions, than with
offering a full range of energy efficient
products to consumers.
Today’s action also required a
regulatory impact analysis (RIA) and,
under the Executive Order, was subject
to review by the Office of Information
and Regulatory Affairs (OIRA) in OMB.
DOE presented to OIRA for review the
draft final rule and other documents
prepared for this rulemaking, including
the RIA, and has included these
documents in the rulemaking record.
They are available for public review in
the Resource Room of the Building
Technologies Program at 950 L’Enfant
Plaza Drive, SW., Washington, DC
20024, (202) 586–9127, between 9 a.m.
and 4 p.m., Monday through Friday,
except Federal holidays.
The RIA calculates the effects of
feasible policy alternatives to residential
furnace and boiler standards, and
provides a quantitative comparison of
the impacts of the alternatives. DOE
evaluated each alternative in terms of its
ability to achieve significant energy
savings at reasonable costs, and
compared it to the effectiveness of the
proposed rule. DOE analyzed these
alternatives using a series of regulatory
scenarios as input to the NES/
Shipments Model for furnaces and
boilers, which it modified to allow
inputs for these measures. 71 FR 59253–
59255. The complete RIA, ‘‘Regulatory
Impact Analysis for Proposed Energy
Conservation Standards for Residential
Furnaces and Boilers,’’ is contained in
the TSD prepared for today’s rule. The
RIA consists of: (1) A statement of the
problem addressed by this regulation,
and the mandate for government action;
(2) a description and analysis of the
feasible policy alternatives to this
regulation; (3) a quantitative comparison
of the impacts of the alternatives; and
(4) the national economic impacts of the
proposed standards.
As explained in the NOPR, DOE
determined that, with the exception of
regional performance standards, which
DOE has determined it lacks authority
to adopt, none of the alternatives it
examined would save as much energy or
have an NPV as high as the proposed
standards. 71 FR 59253. The same
conclusions apply to the standards in
this final rule. In addition, several of the
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alternatives would require new enabling
legislation, since authority to carry out
those alternatives does not presently
exist. Additional detail on the
regulatory alternatives is found in the
RIA report in the final rule TSD.
B. Review Under the Regulatory
Flexibility Act
The Regulatory Flexibility Act (5
U.S.C. 601 et seq.) requires preparation
of an initial regulatory flexibility
analysis (IRFA) for any rule that by law
must be proposed for public comment,
and a final regulatory flexibility analysis
(FRFA) for any such rule that an agency
adopts as a final rule, unless the agency
certifies that the rule, if promulgated,
will not have a significant economic
impact on a substantial number of small
entities. A regulatory flexibility analysis
examines the impact of the rule on
small entities and considers alternative
ways of reducing negative impacts.
Also, as required by Executive Order
13272, ‘‘Proper Consideration of Small
Entities in Agency Rulemaking,’’ 67 FR
53461 (August 16, 2002), DOE
published procedures and policies on
February 19, 2003, to ensure that the
potential impacts of its rules on small
entities are properly considered during
the rulemaking process. 68 FR 7990.
DOE has made its procedures and
policies available on the Office of
General Counsel’s Web site: https://
www.gc.doe.gov.
Small businesses, as defined by the
Small Business Administration (SBA)
for both furnace manufacturers and
boiler manufacturers, are manufacturing
enterprises with 750 employees or
fewer. Prior to issuing the proposed rule
in this rulemaking, DOE interviewed
five such small businesses affected by
the rulemaking.
As explained in the NOPR, DOE
reviewed the proposed rule under the
provisions of the Regulatory Flexibility
Act and the procedures and policies
published on February 19, 2003. 71 FR
59255–59256. On the basis of this
review, DOE certified that the proposed
rule, if promulgated, would ‘‘have no
significant economic impact on a
substantial number of small entities.’’ 71
FR 59256. Therefore, DOE did not
prepare an initial regulatory flexibility
analysis for the proposed rule. DOE
transmitted its certification and a
supporting statement of factual basis to
the Chief Counsel for Advocacy of the
SBA for review.
DOE received no comments on the
certification in response to the NOPR,
and reaffirms the certification.
Therefore, DOE has not prepared a final
regulatory flexibility analysis for this
rule.
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65167
C. Review Under the Paperwork
Reduction Act
DOE stated in the NOPR that this
rulemaking would impose no new
information and recordkeeping
requirements, and that, therefore, OMB
clearance is not required under the
Paperwork Reduction Act (44 U.S.C.
3501 et seq.). 71 FR 59256. DOE
received no comments on this in
response to the NOPR, and, as with the
proposed rule, today’s rule imposes no
information and recordkeeping
requirements. Therefore, DOE has taken
no further action in this rulemaking
with respect to the Paperwork
Reduction Act.
D. Review Under the National
Environmental Policy Act
DOE prepared an environmental
assessment of the impacts of today’s
standards (DOE/EA–1530), which it
published as a separate report within
the TSD for this rule. DOE found the
environmental effects associated with
various standard efficiency levels for
residential furnaces and boilers to be
not significant, and therefore it is
issuing a Finding of No Significant
Impact (FONSI) pursuant to the
National Environmental Policy Act of
1969 (42 U.S.C. 4321 et seq.), the
regulations of the Council on
Environmental Quality (40 CFR parts
1500–1508), and DOE’s regulations for
compliance with the National
Environmental Policy Act (10 CFR part
1021). The FONSI is available in the
docket for this rulemaking.
E. Review Under Executive Order 13132
DOE reviewed this rule pursuant to
Executive Order 13132, ‘‘Federalism,’’
64 FR 43255 (August 4, 1999), which
imposes certain requirements on
agencies formulating and implementing
policies or regulations that preempt
State law or that have federalism
implications. In accordance with DOE’s
statement of policy describing the
intergovernmental consultation process
it will follow in the development of
regulations that have federalism
implications, 65 FR 13735 (March 14,
2000), DOE examined the proposed rule
and determined that the rule would not
have a substantial direct effect on the
States, on the relationship between the
national government and the States, or
on the distribution of power and
responsibilities among the various
levels of government. 71 FR 59256. DOE
received no comments on this issue in
response to the NOPR, and its
conclusions on this issue are the same
for the final rule as they were for the
proposed rule. Therefore DOE is taking
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action in today’s final rule with respect
to the UMRA.
F. Review Under Executive Order 12988
With respect to the review of existing
regulations and the promulgation of
new regulations, section 3(a) of
Executive Order 12988, ‘‘Civil Justice
Reform’’ 61 FR 4729 (February 7, 1996)
imposes on Federal agencies the general
duty to adhere to the following
requirements: (1) Eliminate drafting
errors and ambiguity; (2) write
regulations to minimize litigation; and
(3) provide a clear legal standard for
affected conduct rather than a general
standard and promote simplification
and burden reduction. Section 3(b) of
Executive Order 12988 specifically
requires that Executive agencies make
every reasonable effort to ensure that the
regulation: (1) Clearly specifies the
preemptive effect, if any; (2) clearly
specifies any effect on existing Federal
law or regulation; (3) provides a clear
legal standard for affected conduct
while promoting simplification and
burden reduction; (4) specifies the
retroactive effect, if any; (5) adequately
defines key terms; and (6) addresses
other important issues affecting clarity
and general draftsmanship under any
guidelines issued by the Attorney
General. Section 3(c) of Executive Order
12988 requires Executive agencies to
review regulations in light of applicable
standards in section 3(a) and section
3(b) to determine whether they are met
or it is unreasonable to meet one or
more of them. DOE has completed the
required review and determined that, to
the extent permitted by law, the final
regulations meet the relevant standards
of Executive Order 12988.
jlentini on PROD1PC65 with RULES2
no further action in today’s final rule
with respect to Executive Order 13132.
H. Review Under the Treasury and
General Government Appropriations
Act, 1999
DOE determined that, for this
rulemaking, it need not prepare a
Family Policymaking Assessment under
section 654 of the Treasury and General
Government Appropriations Act, 1999
(Pub. L. 105–277). 71 FR 59257. DOE
received no comments concerning
section 654 in response to the NOPR,
and, therefore, is taking no further
action in today’s final rule with respect
to this provision.
G. Review Under the Unfunded
Mandates Reform Act of 1995
As described in the NOPR, Title II of
the Unfunded Mandates Reform Act of
1995 (Pub. L. 104–4) (UMRA) imposes
requirements on Federal agencies when
their regulatory actions will have certain
types of impacts on State, local, and
Tribal governments and the private
sector. 71 FR 59256–59257. DOE
concluded that, because the proposed
rule would contain neither an
intergovernmental mandate nor a
mandate that would likely result in
expenditures in the residential furnace
and boiler industry of $100 million or
more in any year, the requirements of
UMRA do not apply to the rule. 71 FR
59257. DOE received no comments
concerning the UMRA in response to
the NOPR, and its conclusions on this
issue are the same for the final rule as
they were for the proposed rule.
Therefore, DOE is taking no further
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I. Review Under Executive Order 12630
DOE determined, under Executive
Order 12630, ‘‘Governmental Actions
and Interference with Constitutionally
Protected Property Rights,’’ 53 FR 8859
(March 18, 1988), that today’s rule
would not result in any takings which
might require compensation under the
Fifth Amendment to the United States
Constitution. 71 FR 59257. DOE
received no comments concerning
Executive Order 12630 in response to
the NOPR, and, therefore, is taking no
further action in today’s final rule with
respect to this Executive Order.
J. Review Under the Treasury and
General Government Appropriations
Act, 2001
Section 515 of the Treasury and
General Government Appropriations
Act, 2001 (44 U.S.C. 3516 note) provides
for agencies to review most
disseminations of information to the
public under guidelines established by
each agency pursuant to general
guidelines issued by OMB. The OMB’s
guidelines were published at 67 FR
8452 (February 22, 2002), and DOE’s
guidelines were published at 67 FR
62446 (October 7, 2002). DOE has
reviewed today’s final rule under the
OMB and DOE guidelines and has
concluded that it is consistent with
applicable policies in those guidelines.
K. Review Under Executive Order 13211
Executive Order 13211, ‘‘Actions
Concerning Regulations That
Significantly Affect Energy Supply,
Distribution, or Use,’’ 66 FR 28355 (May
22, 2001) requires Federal agencies to
prepare and submit to the Office of
Information and Regulatory Affairs of
the OMB a Statement of Energy Effects
for any significant energy action. DOE
determined that the proposed rule was
not a ‘‘significant energy action’’ within
the meaning of Executive Order 13211.
71 FR 59257. Accordingly, it did not
prepare a Statement of Energy Effects on
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the proposed rule. DOE received no
comments on this issue in response to
the NOPR. As with the proposed rule,
DOE has concluded that today’s final
rule is not a significant energy action
within the meaning of Executive Order
13211, and has not prepared a
Statement of Energy Effects on the rule.
L. Review Under the Information
Quality Bulletin for Peer Review
On December 16, 2004, OMB, in
consultation with the Office of Science
and Technology Policy (OSTP), issued
its Final Information Quality Bulletin
for Peer Review (the Bulletin). 70 FR
2664, January 14, 2005. The Bulletin
establishes that certain scientific
information shall be peer reviewed by
qualified specialists before it is
disseminated by the Federal
government, including influential
scientific information related to agency
regulatory actions. The purpose of the
Bulletin is to enhance the quality and
credibility of the Government’s
scientific information.
DOE’s Office of Energy Efficiency and
Renewable Energy, Building
Technologies Program, held formal inprogress peer reviews covering the
analyses (e.g., screening/engineering
analysis, LCC analysis, MIA, and utility
impact analysis) used in conducting the
energy efficiency standards
development process on June 28–29,
2005. The in-progress review is a
rigorous, formal, and documented
evaluation process using objective
criteria and qualified and independent
reviewers to make a judgment of the
technical/scientific/business merit, the
actual or anticipated results, and the
productivity and management
effectiveness of programs and/or
projects. The Building Technologies
Program staff is preparing a peer review
report which, upon completion, will be
disseminated on the Office of Energy
Efficiency and Renewable Energy’s Web
site and included in the administrative
record for this rulemaking.
M. Review Under Executive Order 12898
DOE considers environmental justice
under Executive Order 12898, ‘‘Federal
Actions to Address Environmental
Justice in Minority Populations and
Low-Income Populations.’’ 59 FR 7629
(February 16, 1994). The Executive
Order requires Federal agencies to
assess whether a proposed Federal
action causes any disproportionately
high and adverse human health or
environmental effects on low-income or
minority populations. DOE evaluated
the socioeconomic effects of standards
on low-income households and found
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List of Subjects in 10 CFR Part 430
that they are similar to the impacts on
the rest of the population.
N. Congressional Notification
As required by 5 U.S.C. 801, DOE will
submit to Congress a report regarding
the issuance of today’s final rule prior
to the effective date set forth at the
outset of this notice. The report will
state that it has been determined that
the rule is a ‘‘major rule’’ as defined by
5 U.S.C. 804(2). DOE also will submit
the supporting analyses to the
Comptroller General in the U.S.
Government Accountability Office
(GAO) and make them available to each
House of Congress.
VIII. Approval of the Office of the
Secretary
The Secretary of Energy has approved
publication of this final rule.
Administrative practice and
procedure, Energy conservation,
Household appliances.
Issued in Washington, DC, on November 8,
2007.
Alexander A. Karsner,
Assistant Secretary, Energy Efficiency and
Renewable Energy.
For the reasons set forth in the
preamble, part 430 of Title 10, Code of
Federal Regulations, is amended to read
as set forth below.
I
PART 430—ENERGY CONSERVATION
PROGRAM FOR CONSUMER
PRODUCTS
Authority: 42 U.S.C. 6291–6309; 28 U.S.C.
2461 note.
2. Section 430.32 is amended by
revising the section heading and
paragraph (e) to read as follows:
I
§ 430.32 Energy and water conservation
standards and their effective dates.
*
*
*
*
*
(e) Furnaces. (1) Non-weatherized and
weatherized gas furnaces, mobile home
gas furnaces, oil-fired furnaces, and gasand oil-fired boilers, manufactured
before November 19, 2015 and all other
types of furnaces, shall have an
efficiency no less than:
1. The authority citation for part 430
continues to read as follows:
I
AFUE 1
(percent)
Product class
(i) Furnaces (excluding classes noted below) (percent) .........................................................................................
(ii) Mobile Home Furnaces ......................................................................................................................................
(iii) Small furnaces (other than furnaces designed solely for installation in mobile homes) having an input rate
of less than 45,000 Btu/hr:
(A) Weatherized (outdoor) ................................................................................................................................
(B) Non-weatherized (indoor) ...........................................................................................................................
(iv) Boilers (excluding gas steam) (percent) ...........................................................................................................
(v) Gas steam boilers (percent) ...............................................................................................................................
1 Annual
AFUE 1
(percent)
Product class
(i) Non-weatherized gas furnaces .......................................
(ii) Weatherized gas furnaces ....
(iii) Mobile home gas furnaces ...
(iv) Oil-fired furnaces ..................
(v) Gas hot-water boilers ............
(vi) Oil-fired hot-water boilers .....
80
81
80
82
82
83
1 Annual Fuel Utilization Efficiency, as determined in § 430.22(n)(2) of this part.
*
*
*
*
Appendix
[The following letter from the Department
of Justice will not appear in the Code of
Federal Regulations.]
Department of Justice
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Effective date
78
75
01/01/92
09/01/90
78
78
80
75
01/01/92
01/01/92
01/01/92
01/01/92
Fuel Utilization Efficiency, as determined in § 430.22(n)(2) of this part.
(2) Non-weatherized and weatherized
gas furnaces, mobile home gas furnaces,
oil-fired furnaces, and gas- and oil-fired
boilers, manufactured on or after
November 19, 2015, shall have an
efficiency no less than:
*
65169
Antitrust Division, Main Justice Building,
950 Pennsylvania Avenue, N.W.,
Washington, DC 20530–0001, (202) 514–
2401/(202) 616–2645 (Fax), E-mail:
antitrust@usdoj.gov, Web site: https://
www.usdoj.gov/atr.
January 16, 2007.
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Warren Belmar, Esq., Deputy General
Counsel for Energy Policy, U.S.
Department of Energy, Washington, DC
20585.
Dear Deputy General Counsel Belmar:
I am responding to your November 14,
2006 letters seeking the views of the Attorney
General about the potential impact on
competition of proposed energy efficiency
standards relating to (1) liquid-immersed and
medium-voltage, dry-type distribution
transformers (‘‘distribution transformers’’),
and (2) residential furnaces and boilers
(‘‘furnaces and boilers’’). The Energy Policy
and Conservation Act (‘‘EPCA’’) authorizes
the Department of Energy (‘‘DOE’’) to
establish energy conservation standards for a
number of appliances where DOE determines
that those standards would be
technologically feasible, economically
justified, and result in significant energy
savings.
Your requests were submitted pursuant to
Section 325(o)(2)(B)(I) of the Energy Policy
and Conservation Act, 42 U.S.C. 6291, 6295
(‘‘EPCA’’), which states that, before the
Secretary of Energy may prescribe a new or
amended energy conservation standard, the
Secretary shall ask the Attorney General to
make a determination of ‘‘the impact of any
lessening of competition * * * that is likely
to result from the imposition of the
standard.’’ The Attorney General’s
responsibility for responding to requests from
other departments about the effect of a
program on competition has been delegated
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to the Assistant Attorney General for the
Antitrust Division in 28 CFR 0.40(g). In
conducting its analysis the Antitrust Division
examines whether a standard may lessen
competition, for example, by placing certain
manufacturers of a product at an unjustified
competitive disadvantage compared to other
manufacturers, or by inducing avoidable
inefficiencies in production or distribution of
particular products. In addition to harming
consumers directly through higher prices,
these effects could undercut the ultimate
goals of the legislation.
Your requests included the Notices of
Proposed Rulemaking (‘‘NOPR’’) that were
published in the Federal Register and
transcripts of public hearings relating to the
proposed standards. The NOPR relating to
distribution transformers proposed Trial
Standard Level 2 and explained why DOE
had decided not to propose higher trial
standard levels. The NOPR relating to
furnaces and boilers proposed the following
standards: 80% annual fuel utilization
efficiency (‘‘AFUE’’) for non-weatherized gas
furnaces and mobile home gas furnaces; 82%
AFUE for oil-fired furnaces; 83% AFUE for
weatherized gas furnaces and oil-fired
boilers; and 84% AFUE for gas boilers. Our
review regarding distribution transformers
and furnaces and boilers has focused upon
the standards DOE has proposed adopting;
we have not determined the impact on
competition of more stringent standards than
those set forth in the NOPRs.
In addition to the NOPRs and transcripts,
your staff provided us comments that had
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been submitted to DOE regarding the
proposed standards. (We understand that the
docket has not closed with respect to
furnaces and that more comments may be
forthcoming.) We have reviewed these
materials and additionally conducted
interviews with members of the industries.
Based on this inquiry, the Division is
concerned that the distribution transformer
Trial Standard Level 2 may adversely affect
competition with respect to distribution
transformers used in industries, such as
underground coal mining, where physical
conditions limit the size of equipment that
can be effectively utilized. We understand
manufacturers would not be able to satisfy
the proposed standard without increasing the
size (or decreasing the power) of each class
of distribution transformer. Firms facing
space constraints would incur significantly
increased costs due to enlarging the required
installation space (which, for example, could
involve removal of solid rock around coal
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seams in underground mines) or
reconfiguring the size and number of each
class of distribution transformers at each site.
The resulting cost increases could constitute
production inefficiencies that could make
certain products less competitive. For
example, the rule could, by raising the costs
of certain coal mines, adversely affect
production decisions at those mines and
potentially result in increased use of less
efficient energy alternatives. We urge the
DOE to consider these concerns carefully in
its analysis, and to consider creating an
exception for distribution transformers used
in industries with space constraints.
The Division is also concerned that the
standards for weatherized gas furnaces and
gas boilers could adversely affect
competition. We understand that
manufacturers would have difficulty
designing products that safely meet the
proposed standards. For weatherized gas
furnaces, meeting the standard would likely
PO 00000
Frm 00036
Fmt 4701
Sfmt 4700
result in increased condensation, potentially
resulting in significant deterioration that
would jeopardize the safety of the product,
and, for weatherized gas-fired water boilers,
meeting the standard would make effective
carbon dioxide venting more difficult. Any
resulting costs incurred to solve these issues
could adversely affect the competitiveness of
these products in relation to electric heat
pumps and water heaters. We urge the DOE
to carefully consider its proposed standards
in light of these concerns.
Aside from the discussion above, the
Division does not otherwise believe the
proposed standards would adversely impact
competition.
Yours sincerely,
J. Bruce McDonald,
Acting Assistant Attorney General.
[FR Doc. E7–22216 Filed 11–16–07; 8:45 am]
BILLING CODE 6450–01–P
E:\FR\FM\19NOR2.SGM
19NOR2
Agencies
[Federal Register Volume 72, Number 222 (Monday, November 19, 2007)]
[Rules and Regulations]
[Pages 65136-65170]
From the Federal Register Online via the Government Printing Office [www.gpo.gov]
[FR Doc No: E7-22216]
[[Page 65135]]
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Part II
Department of Energy
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10 CFR Part 430
Energy Conservation Program for Consumer Products: Energy Conservation
Standards for Residential Furnaces and Boilers; Final Rule
Federal Register / Vol. 72, No. 222 / Monday, November 19, 2007 /
Rules and Regulations
[[Page 65136]]
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DEPARTMENT OF ENERGY
10 CFR Part 430
[Docket Number: EE-RM/STD-01-350]
RIN 1904-AA78
Energy Conservation Program for Consumer Products: Energy
Conservation Standards for Residential Furnaces and Boilers
AGENCY: Department of Energy.
ACTION: Final rule.
-----------------------------------------------------------------------
SUMMARY: The Department of Energy (DOE) has determined that revised
energy conservation standards for residential furnaces and boilers will
result in significant conservation of energy, are technologically
feasible, and are economically justified. On this basis, DOE is today
amending the existing energy conservation standards for these products.
DATES: The rule is effective January 18, 2008. The standards
established in today's final rule have a compliance date of November
19, 2015.
ADDRESSES: For access to the docket to read background documents, the
technical support document (TSD), transcripts of the public meetings in
this proceeding, or comments received, visit the U.S. Department of
Energy, the Resource Room of the Building Technologies Program at 950
L'Enfant Plaza Drive, SW., Washington, DC. 20024, (202) 586-2945,
between 9 a.m. and 4 p.m., Monday through Friday, except Federal
holidays. Please call Ms. Brenda Edwards at the above telephone number
for additional information regarding visiting the Resource Room. Please
note: DOE's Freedom of Information Reading Room (formerly Room 1E-190
at the Forrestal Building) no longer houses rulemaking materials. You
may also obtain copies of certain previous rulemaking documents from
this proceeding (i.e., Framework Document, advance notice of proposed
rulemaking (ANOPR), notice of proposed rulemaking (NOPR or proposed
rule)), draft analyses, public meeting materials, and related test
procedure documents from the Office of Energy Efficiency and Renewable
Energy's Web site at https://www.eere.energy.gov/buildings/appliance_
standards/residential/furnaces_boilers.html.
FOR FURTHER INFORMATION CONTACT: Mohammed Khan, Project Manager, Energy
Conservation Standards for Residential Furnaces and Boilers, U.S.
Department of Energy, Energy Efficiency and Renewable Energy, Building
Technologies Program, EE-2J, 1000 Independence Avenue, SW., Washington,
DC 20585-0121, (202) 586-7892, e-mail: Mohammed.Khan@ee.doe.gov; or
Chris Calamita, Esq. or Francine Pinto, Esq., U.S. Department of
Energy, Office of the General Counsel, GC-72, 1000 Independence Avenue,
SW., Washington, DC 20585-0121, (202) 586-9507, e-mail:
Christopher.Calamita@hq.doe.gov or Francine.Pinto@hq.doe.gov.
SUPPLEMENTARY INFORMATION:
I. Summary of the Final Rule and Its Benefits
A. The Standard Levels
B. Current Federal Standards for Residential Furnaces and
Boilers
C. Consumer Benefits
D. Impact on Manufacturers
E. National Benefits
F. Conclusion
II. Introduction
A. Authority
B. Background
1. Current Standards
2. History of Standards Rulemaking for Residential Furnaces and
Boilers
III. General Discussion
A. Test Procedures
B. Technological Feasibility
1. General
2. Maximum Technologically Feasible Levels
C. Energy Savings
D. Economic Justification
1. Specific Criteria
a. Economic Impact on Consumers and Manufacturers
b. Life-Cycle Costs
c. Energy Savings
d. Lessening of Utility or Performance of Products
e. Impact of Any Lessening of Competition
f. Need of the Nation to Conserve Energy
g. Other Factors
2. Rebuttable Presumption
IV. Methodology and Revisions to the Analyses Employed in the
Proposed Rule
A. Engineering Analysis
B. Life-Cycle Cost and Payback Period Analyses
C. National Impact Analysis
D. Consumer Subgroup Analysis
E. Manufacturer Impact Analysis
F. Employment Impact Analysis
G. Regulatory Impact Analysis
H. Utility Impact Analysis
I. Environmental Analysis
V. Discussion of Other Comments
A. Information and Assumptions Used in Analysis
1. Engineering Analysis
2. Life-Cycle Cost Analysis
3. Manufacturer Impact Analysis
B. Other Issues
1. Joint Stakeholder Recommendation for Boilers
2. Regional Standards and Waiver from Federal Preemption for
States
3. Effective Date for New Standards
4. Consumer Benefits From Reduction in Natural Gas Prices
Associated With a Standard of 90-Percent AFUE or Higher for Non-
Weatherized Gas Furnaces
5. Efficiency Standards for Electric Furnaces
6. Electricity Consumption of Furnace Fans
7. Use of LCC Results in Selecting Standard Levels
8. Definition of Trial Standard Levels
9. Test Procedure
10. Structural Cost Associated With Condensing Furnaces
VI. Analytical Results and Conclusions
A. Trial Standard Levels
B. Significance of Energy Savings
C. Economic Justification
1. Economic Impact on Consumers
a. Life-Cycle Costs and Payback Period
b. Consumer Subgroup Analysis
2. Economic Impact on Manufacturers
a. Industry Cash-Flow Analysis Results
b. Impacts on Manufacturing Capacity and Subgroups of
Manufacturers
c. Cumulative Regulatory Burden
3. National Net Present Value and Net National Employment
4. Impact on Utility or Performance of Equipment
5. Impact of Any Lessening of Competition
6. Need of the Nation to Conserve Energy
7. Other Factors
D. Conclusion
VII. Procedural Issues and Regulatory Review
A. Review Under Executive Order 12866
B. Review Under the Regulatory Flexibility Act
C. Review Under the Paperwork Reduction Act
D. Review Under the National Environmental Policy Act
E. Review Under Executive Order 13132
F. Review Under Executive Order 12988
G. Review Under the Unfunded Mandates Reform Act of 1995
H. Review Under the Treasury and General Government
Appropriations Act, 1999
I. Review Under Executive Order 12630
J. Review Under the Treasury and General Government
Appropriations Act, 2001
K. Review Under Executive Order 13211
L. Review Under the Information Quality Bulletin for Peer Review
M. Review Under Executive Order 12898
N. Congressional Notification
VIII. Approval of the Office of the Secretary
I. Summary of the Final Rule and Its Benefits
A. The Standard Levels
The Energy Policy and Conservation Act, as amended (42 U.S.C. 6291
et seq.; EPCA), directs the Department of Energy (DOE) to consider
amending the energy conservation standards for residential furnaces and
boilers established under EPCA. (42 U.S.C. 6295(f)(3)(B)) Any amended
standard must be designed to ``achieve the maximum improvement in
energy efficiency * * * which the Secretary determines is
technologically feasible and economically justified.'' (42 U.S.C.
6295(o)(2)(A)) Moreover, EPCA states that the Secretary may not
establish an amended standard if such standard would not result in
[[Page 65137]]
``significant conservation of energy,'' or ``is not technologically
feasible or economically justified.'' (42 U.S.C. 6295(o)(3)(B)) The
standards in today's final rule, which apply to non-weatherized and
weatherized gas furnaces, mobile home gas furnaces, oil-fired furnaces,
and gas- and oil-fired boilers,\1\ satisfy these requirements.
---------------------------------------------------------------------------
\1\ These types of products are referred to collectively
hereafter as ``residential furnaces and boilers'' or ``furnaces and
boilers.''
---------------------------------------------------------------------------
Table I.1 shows the standard levels DOE is promulgating today.
These standards will apply to products manufactured for sale in the
United States, or imported to the United States, on or after November
19, 2015.
Table I.1.--Standard Levels for Furnaces and Boilers
------------------------------------------------------------------------
Product class AFUE* (%)
------------------------------------------------------------------------
Non-weatherized gas furnaces................................. 80
Weatherized gas furnaces..................................... 81
Mobile home gas furnaces..................................... 80
Oil-fired furnaces........................................... 82
Gas boilers.................................................. 82
Oil-fired boilers............................................ 83
------------------------------------------------------------------------
*AFUE = annual fuel utilization efficiency.
B. Current Federal Standards for Residential Furnaces and Boilers
Table I.2 presents the current Federal minimum energy conservation
standards for residential furnaces and boilers.
Table I.2.--Current Federal Standards for Residential Furnaces and
Boilers
------------------------------------------------------------------------
Product class AFUE (%)
------------------------------------------------------------------------
Non-weatherized gas furnaces................................. 78
Weatherized gas furnaces..................................... 78
Mobile home gas furnaces..................................... 75
Oil-fired furnaces........................................... 78
Gas boilers.................................................. 80
Oil-fired boilers............................................ 80
------------------------------------------------------------------------
C. Consumer Benefits
Table I.3 summarizes the implications of today's standards for
consumers of residential furnaces and boilers.
Table I.3.--Implications of New Standards for Consumers*
----------------------------------------------------------------------------------------------------------------
Installed cost Life-cycle Payback period
Product class AFUE (%) Installed cost increase cost savings (years)
----------------------------------------------------------------------------------------------------------------
Non-weatherized gas furnaces........ 80 $2,044 $8 $2 1.7
Weatherized gas furnaces............ 81 3,907 19 62 3.4
Mobile home gas furnaces............ 80 940 96 111 3.7
Oil-fired furnaces.................. 82 3,142 17 177 0.7
Gas boilers......................... 82 3,826 199 208 12
Oil-fired boilers................... 83 3,920 28 69 0.9
----------------------------------------------------------------------------------------------------------------
* Average values.
The economic impacts on consumers (i.e., the average life-cycle
cost (LCC) savings) are positive. For example, a non-weatherized gas
furnace meeting the standard is projected to have a very small increase
in average total installed cost, and the annual energy savings result
in an average LCC savings of $2 and a payback period of 1.7 years. No
households purchasing non-weatherized gas furnaces, including southern
households, would experience a net LCC increase. A gas boiler meeting
the standard is projected to have an increase in average total
installed cost of $199, but the annual energy savings result in an
average LCC savings of $208 and a payback period of 12 years.
D. Impact on Manufacturers
Using a real corporate discount rate of 7.4 percent for furnaces
and 6.2 percent for boilers, DOE estimates the industry net present
value (INPV) of the residential furnace industry to be $1,528 million
and the INPV of the residential boiler industry to be $279 million, in
2006$. DOE estimates the impact of today's standards on the INPV of the
residential furnace and boiler industry to be between a 4.0 percent
loss and a 2.7 percent loss (-$74 million to -$48 million). Based on
DOE's interviews with the major manufacturers of residential furnaces
and boilers, DOE estimates minimal plant closings or loss of employment
as a result of the standards promulgated today.
E. National Benefits
DOE estimates the standards will save approximately 0.25 quads
(quadrillion (10\15\) British thermal units (Btu)) of energy over 24
years (2015-2038). For comparison, approximately four quads are used
annually for space heating in U.S. homes.
These energy savings are projected to result in cumulative
greenhouse gas emission reductions of approximately 7.8 million tons
(Mt) of carbon dioxide (CO2). Additionally, the standards
will help alleviate air pollution by resulting in approximately 9.2
thousand tons (kt) of nitrogen oxides (NOX) emission
reductions from 2015 through 2038, or a similar amount of NOX
emissions allowance credits in areas where such emissions are subject
to emissions caps, and approximately 1.8 kt of household emission
reductions of sulfur dioxide (SO2). DOE expects the
standards to have negligible impact on electricity generating capacity.
The national net present value (NPV) of the standards is $0.69
billion using a seven-percent discount rate and $2.18 billion using a
three-percent discount rate, cumulative from 2015 to 2038 in 2006$.
This is the estimated total value of future savings minus the estimated
increased costs for purchasing complying products, discounted to the
year 2007.
The benefits and costs of today's final rule can also be expressed
in terms of annualized 2006$ values over the forecast period 2015
through 2038. Using a seven percent discount rate for the annualized
cost analysis, the cost of the standards established in today's final
rule is $41 million per year in increased equipment and installation
costs while the annualized benefits are $144 million per year in
reduced equipment operating costs. Using a three percent discount rate,
the cost of the standards established n today's final rule is $40
million per year while the benefits of today's standards are $204
million per year.
[[Page 65138]]
F. Conclusion
DOE concludes that the benefits (energy savings, consumer LCC
savings, national NPV increases, and emissions reductions) to the
Nation of the standards outweigh their costs (loss of manufacturer INPV
and consumer LCC increases for a relatively small number of furnace and
boiler users). DOE also concludes that today's standards for furnaces
and boilers represent that maximum improvement in energy efficiency
that is technologically feasible and economically justified, and will
result in significant energy savings. At present, products that meet
the new standard levels are commercially available.
II. Introduction
A. Authority
Title III of EPCA sets forth a variety of provisions designed to
improve energy efficiency; specifically, Part B of title III
establishes the Energy Conservation Program for Consumer Products other
than Automobiles. (42 U.S.C. 6291-6309) The program covers consumer
products (referred to hereafter as ``covered products''), including
residential furnaces and boilers. (42 U.S.C. 6292(a)(5))
Under EPCA, the energy conservation program consists essentially of
the following: Testing, labeling, and Federal energy conservation
standards. The Federal Trade Commission (FTC) has primary
responsibility for labeling, and DOE implements the remainder of the
program. (42 U.S.C. 3294) Section 323 of EPCA authorizes DOE, with
assistance from the National Institute of Standards and Technology
(NIST) and subject to certain criteria and conditions, to develop test
procedures to measure the energy efficiency, energy use, or estimated
annual operating cost of each covered product. (42 U.S.C. 6293) The
applicable furnace and boiler test procedures appear at Title 10 of the
Code of Federal Regulations (CFR) part 430, subpart B, Appendix N.
EPCA provides criteria for prescribing new or amended standards for
covered products. Any new or amended standard for a covered product
must be designed to achieve the maximum improvement in energy
efficiency that is technologically feasible and economically justified.
(42 U.S.C. 6295(o)(2)(A))
Additionally, EPCA provides specific prohibitions on prescribing
new and amended standards. Generally, DOE may not prescribe an amended
or new standard for products if no test procedure has been established
for the product.\2\ (42 U.S.C. 6295(o)(3)(A). Further, DOE may not
prescribe an amended or new standard if DOE determines by rule that
such standard would not result in ``significant conservation of
energy,'' or ``is not technologically feasible or economically
justified.'' (42 U.S.C. 6295(o)(3)(B))
---------------------------------------------------------------------------
\2\ This prohibition does not apply to standards for
dishwashers, clothes washers, clothes dryers, and kitchen ranges and
ovens. (42 U.S.C. 3295(o)(3)(A))
---------------------------------------------------------------------------
EPCA also provides that, in deciding whether a standard is
economically justified, DOE must, after receiving comments on a
proposed standard, determine whether the benefits of the standard
exceed its burdens by considering, to the greatest extent practicable,
the following seven factors:
(1) The economic impact of the standard on manufacturers and
consumers of the products subject to the standard;
(2) The savings in operating costs throughout the estimated average
life of the covered products in the type (or class) compared to any
increase in the price, initial charges, or maintenance expenses for the
covered products that are likely to result from the imposition of the
standard;
(3) The total projected amount of energy savings likely to result
directly from the imposition of the standard;
(4) Any lessening of the utility or the performance of the covered
products likely to result from the imposition of the standard;
(5) The impact of any lessening of competition, as determined in
writing by the Attorney General, that is likely to result from the
imposition of the standard;
(6) The need for national energy conservation; and
(7) Other factors the Secretary considers relevant. (42 U.S.C.
6295(o)(2)(B)(i))
EPCA contains what is commonly known as an ``anti-backsliding''
provision. This provision mandates that the Secretary not prescribe any
amended standard that either increases the maximum allowable energy use
or decreases the minimum required energy efficiency of a covered
product. (42 U.S.C. 6295(o)(1)) Also, the Secretary may not prescribe
an amended or a new standard if interested persons have established by
a preponderance of the evidence that the standard is likely to result
in the unavailability in the United States of any covered product type
(or class) with performance characteristics, features, sizes,
capacities, and volume that are substantially the same as those
generally available in the United States. (42 U.S.C. 6295(o)(4))
Section 325(q) of EPCA is applicable to promulgating a standard for
a type or class of covered product that has two or more subcategories.
(42 U.S.C. 6295(q)) DOE must specify a different standard level than
that which applies generally to such type or class of products ``for
any group of covered products which have the same function or intended
use, if * * * products within such group--(A) consume a different kind
of energy from that consumed by other covered products within such type
(or class); or (B) have a capacity or other performance-related feature
which other products within such type (or class) do not have and such
feature justifies a higher or lower standard'' than applies or will
apply to the other products. (42 U.S.C. 6295(q)(l)(A) and (B)) In
determining whether a performance-related feature justifies such a
different standard for a group of products, DOE must consider ``such
factors as the utility to the consumer of such a feature'' and other
factors DOE deems appropriate. (42 U.S.C. 6295(q)(1)) Any rule
prescribing such a standard must include an explanation of the basis on
which DOE established such higher or lower level. (42 U.S.C.
6295(q)(2)) In 1993, DOE relied on this authority to establish four
product classes of residential furnaces and two product classes of
residential boilers, which are the subject of this rulemaking. 58 FR
47326 (September 8, 1993).
Federal energy conservation requirements generally preempt State
laws and regulations concerning energy conservation testing, labeling,
and standards. (42 U.S.C. 6297) DOE is authorized, however, to grant
waivers from preemption for particular State laws or regulations, in
accordance with the procedures and provisions set forth in section
327(d) of EPCA. (42 U.S.C. 6297(d)) Specifically, States with a
regulation that provides for an energy conservation standard for any
type of covered product for which there is a Federal energy
conservation standard may petition the Secretary for a DOE rule that
permits the State regulation to become effective with respect to such
covered product. In order for a petition to be granted, a State must
establish by a preponderance of the evidence that its regulation is
needed to meet ``unusual and compelling State or local energy * * *
interests.'' (42 U.S.C. 6297(d)(1)(B))
B. Background
1. Current Standards
EPCA established an energy conservation standard for residential
furnaces and boilers. It set the standard
[[Page 65139]]
in terms of the annual fuel utilization efficiency (AFUE) descriptor at
a minimum value of 78 percent for most furnaces. (42 U.S.C. 6295(f)(1))
It set the minimum AFUE at 75 percent for gas steam boilers and 80
percent for other boilers. (42 U.S.C. 6295(f)(1)(A)) For mobile home
furnaces, EPCA set the minimum AFUE at 75 percent. (42 U.S.C.
6295(f)(2)) These standards became effective on January 1, 1992, with
the exception of the standard for mobile home furnaces, for which the
effective date was September 1, 1990. (42 U.S.C. 6295(f)(1) and (2))
2. History of Standards Rulemaking for Residential Furnaces and Boilers
As discussed in the October 2006 notice of proposed rulemaking
(NOPR), this rulemaking began with the publication of an advance notice
of proposed rulemaking (ANOPR) on September 28, 1990. 55 FR 39624. A
second ANOPR was published on July 29, 2004. 69 FR 45420. On October 6,
2006, DOE published a NOPR in the Federal Register proposing amended
energy efficiency standards for residential furnace and boilers. 71 FR
59203. In conjunction with the October 2006 NOPR, DOE also published on
its Web site the complete technical support document (TSD) for the
proposed rule, which incorporated the final analyses DOE conducted and
technical documentation of each analysis. The NOPR TSD included the
engineering analysis spreadsheet, the LCC spreadsheets, the national
and regional impact analysis spreadsheets, and the manufacturer impact
analysis (MIA) spreadsheet--all of which are available at https://
www.eere.energy.gov/buildings/appliance_standards/residential/fb_
nopr_analysis.html. The energy efficiency standards proposed for
furnaces and boilers were as shown in Table II.1.
Table II.1.--October 2006 Proposed Energy Efficiency Standards for
Furnaces and Boilers
------------------------------------------------------------------------
Product class AFUE* (%)
------------------------------------------------------------------------
Non-weatherized gas furnaces................................. 80
Weatherized gas furnaces..................................... 83
Mobile home gas furnaces..................................... 80
Oil-fired furnaces........................................... 82
Gas boilers.................................................. 84
Oil-fired boilers............................................ 83
------------------------------------------------------------------------
* AFUE = annual fuel utilization efficiency.
The October 2006 NOPR also included additional background
information on the history of this rulemaking and on DOE's use in this
rulemaking of the procedures, interpretations, and policies set forth
in the Process Rule. 71 FR 59207-59208. DOE held a public meeting in
Washington, DC, on October 30, 2006, to hear oral comments relevant to
the October 2006 proposed rule.
After the publication of the October 2006 proposed rule, DOE met
with GAMA, Carrier, and Rheem on December 14, 2006, to receive comments
regarding cost and safety issues concerning weatherized gas furnaces
that are manufactured to operate at 83-percent AFUE. (GAMA, No. 146 at
p. 1) \3\ These comments are further described in section IV.A. In
addition, DOE issued a notice of data availability and reopening of
comment period on February 9, 2007, to respond to questions raised at
the public meeting concerning DOE's assumptions regarding shipments in
the base case and the installation cost for oil-fired furnaces. 72 FR
6184.
---------------------------------------------------------------------------
\3\ A notation in the form ``GAMA, No. 146 at p. 1'' identifies
a written comment DOE has received and has included in the docket of
this rulemaking. This particular notation refers to a comment (1) By
the Gas Appliance Manufacturers Association (GAMA), (2) under
document number 146 in the docket of this rulemaking (maintained in
the Resource Room of Building Technologies Program), and (3)
appearing on page 1 of document number 146.
---------------------------------------------------------------------------
III. General Discussion
A. Test Procedures
Section 7(c) of the Process Rule indicates that, if modifications
are needed to its test procedures for a covered product, DOE will issue
a final, modified test procedure before issuing a proposed rule for
energy conservation standards for that product. DOE has determined that
modifications are not needed to its existing test procedure for
furnaces and boilers, and accordingly has not adopted a revised test
procedure for these products. Comments received about test procedures
are discussed in section V.B.9.
B. Technological Feasibility
1. General
As stated above, standards that DOE establishes for furnaces and
boilers must be technologically feasible. (42 U.S.C. 6295(o)(2)(A) and
(o)(3)(B)) DOE considers a design option to be technologically feasible
if it is in use by the respective industry or if research has
progressed to the development of a working prototype. The Process Rule
sets forth a definition of technological feasibility as follows:
``Technologies incorporated in commercial products or in working
prototypes will be considered technologically feasible.'' 10 CFR part
430, subpart C, Appendix A, section 4(a)(4)(i).
This final rule considers the same design options as those
evaluated in the October 2006 proposed rule. (See the final rule TSD
accompanying this notice, Chapter 4.) The evaluated technologies all
have been used (or are being used) in commercially available products
or working prototypes. The designs all incorporate materials and
components that are commercially available in today's furnace and
boiler supply market. DOE has determined that all of the efficiency
levels evaluated in this notice are technologically feasible.
2. Maximum Technologically Feasible Levels
In developing the October 2006 proposed rule, consistent with
section 325(p)(2) of EPCA, DOE identified the maximum technologically
feasible levels. (See NOPR TSD Chapter 6.) DOE did not receive any
comments on the October 2006 proposed rule to lead DOE to consider
changes to the maximum technologically feasible (max tech) levels.
Therefore, for today's final rule, the max tech levels for all classes
are the same max tech levels identified in the October 2006 proposed
rule and are provided in Table II.2 below. 71 FR 59211.
Table II.2.--Max Tech Levels Considered in Furnace and Boiler Rulemaking
------------------------------------------------------------------------
Product class AFUE* (%)
------------------------------------------------------------------------
Non-weatherized gas furnaces................................. 96
Weatherized gas furnaces..................................... 83
Mobile home gas furnaces..................................... 90
Oil-fired furnaces........................................... 85
Gas boilers.................................................. 99
Oil-fired boilers............................................ 95
------------------------------------------------------------------------
* AFUE = annual fuel utilization efficiency.
C. Energy Savings
As stated above, EPCA directs DOE to establish amended standards at
a level of maximum improvement in energy efficiency that is
technologically feasible and economically justified. (42 U.S.C.
6295(o)(2)(A)) DOE is prohibited from adopting a standard for a product
if that standard would not result in ``significant'' energy savings, or
is not technologically feasible or economically justified. (42 U.S.C.
6295(o)(3)(B)) While EPCA does not define the term ``significant,'' the
U.S. Court of Appeals, in Natural Resources Defense Council v.
Herrington, indicated that Congress intended ``significant'' energy
savings in this context to be savings that were not
[[Page 65140]]
``genuinely trivial.'' 768 F.2d 1355, 1373 (D.C. Cir. 1985). The energy
savings for energy conservation standards at each of the trial standard
levels (TSLs) considered in this rulemaking are nontrivial, and
therefore, DOE has determined them to be ``significant'' within the
meaning of section 325 of EPCA.
DOE forecasted energy savings attributable to the TSLs using the
national energy savings (NES) spreadsheet tool, as discussed in the
October 2006 proposed rule. 71 FR 59211-59212, 59224-59227, and 59245-
59246. For the purpose of today's final rule, DOE has relied on the NES
analysis as presented in the October 2006 proposed rule. EPCA further
requires consideration of energy savings in the context of the economic
justification.
D. Economic Justification
1. Specific Criteria
As noted earlier, EPCA provides seven factors for DOE to evaluate
in determining whether an energy conservation standard for residential
furnaces and boilers is economically justified. (42 U.S.C.
6295(o)(2)(B)(i)) The following discusses how DOE has addressed each of
those seven factors in this rulemaking. Changes to considerations of
those criteria between the proposed rule and the final rule are also
discussed below. The inputs relied upon in consideration of each
criterion and changes to those inputs are discussed in section V,
below.
a. Economic Impact on Consumers and Manufacturers
DOE considered the economic impact of the standard on consumers and
manufacturers, as discussed in the October 2006 proposed rule. 71 FR
59212, 59219-59223, 59228-59233, 59234-59245. For this final rule, DOE
updated the analyses to incorporate more recent material price
information.
b. Life-Cycle Costs
DOE considered life-cycle costs of furnaces and boilers, as
discussed in the October 2006 proposed rule. 71 FR 59212-59213, 59219-
59224, 59234-59239. It calculated the sum of the purchase price and the
operating expense--discounted over the lifetime of the products--to
estimate the range in expected LCC benefits to consumers due to the
standards.
c. Energy Savings
While significant conservation of energy is a separate statutory
requirement for imposing an energy conservation standard, EPCA also
requires DOE, in determining the economic justification of a proposed
standard, to consider the total projected energy savings that are
expected to result directly from the standard. (42 U.S.C.
6295(o)(2)(B)(i)(III)) As in the October 2006 Proposed Rule, DOE used
the NES spreadsheet results in its consideration of total projected
savings that are directly attributable to the considered standard
levels. 71 FR 59211-59212, 59224-59227, 59245-59246.
d. Lessening of Utility or Performance of Products
As reflected in the October 2006 proposed rule, DOE considered
whether any lessening of the utility or performance of furnaces and
boilers would be likely to result from today's standards. 71 FR 59213.
e. Impact of Any Lessening of Competition
DOE considers any lessening of competition that is likely to result
from standards. Accordingly, as discussed in the October 2006 proposed
rule, 71 FR 59213, 59247, DOE requested that the Attorney General
transmit to the Secretary a written determination of the impact, if
any, of any lessening of competition likely to result from the
standard, together with an analysis of the nature and extent of such
impact. (42 U.S.C. 6295(o)(2)(B)(i)(V) and (B)(ii))
To assist the Attorney General in making such a determination, DOE
provided the Department of Justice (DOJ) with copies of the October
2006 proposed rule and the NOPR TSD for review. The Attorney General's
response is discussed in section VI.C.5 below, and is reprinted at the
end of this final rule.
f. Need of the Nation To Conserve Energy
In considering standards for furnaces and boilers, the Secretary
must consider the need of the Nation to conserve energy. (42 U.S.C.
6295(o)(2)(B)(i)(VI)) The Secretary recognizes that energy conservation
benefits the Nation in several important ways, including slowing the
depletion of domestic natural gas resources, improving the security of
the Nation's energy system, and reducing greenhouse gas emissions. The
potential benefits from additional natural gas conservation are further
discussed in section V.B.4 below.
g. Other Factors
The Secretary, in determining whether a standard is economically
justified, may consider any other factors that the Secretary deems to
be relevant. (42 U.S.C. 6295(o)(2)(B)(i)(VII)) In considering amended
standards in the October 2006 proposed rule and in adopting today's
standards, the Secretary considered the potential for furnace and
boiler standards to pose public health risks due to carbon monoxide
release into the home as a result of venting system or heat exchanger
failure. As discussed in section VI of this preamble, potential safety
concerns were weighed against adopting certain standard levels.
2. Rebuttable Presumption
Section 325(o)(2)(B)(iii) of EPCA states that there is a rebuttable
presumption that an energy conservation standard is economically
justified if the increased installed cost for a product that meets the
standard is less than three times the value of the first-year energy
savings resulting from the standard, as calculated under the applicable
DOE test procedure. (42 U.S.C. 6295(o)(2)(B)(iii)) Under the standard
levels adopted in this document for non-weatherized and weatherized gas
furnaces, mobile home gas furnaces, and hot-water oil-fired boilers,
DOE determined that this presumption applies. Regardless of the
rebuttable presumption, DOE also determined that all of the standard
levels adopted in today's final rule are economically justified based
on the above-described analyses.
IV. Methodology and Revisions to the Analyses Employed in the Proposed
Rule
DOE used a number of analytical tools that it previously developed
and adapted for use in this rulemaking. One of the tools is a
spreadsheet that calculates LCC and payback period (PBP). Another tool
calculates NES and national NPV. DOE also used the Government
Regulatory Impact Model (GRIM), along with other methods, in its MIA.
Finally, DOE developed an approach using the National Energy Modeling
System (NEMS) to estimate impacts of residential furnace and boiler
energy efficiency standards on utilities and the environment. Each of
the analytical tools is discussed in detail in the October 2006 NOPR.
71 FR 59213-59234.
As a basis for this final rule, DOE has continued to use the
spreadsheets and approaches explained in the October 2006 NOPR. DOE
used the same general methodology as applied in the October 2006 NOPR
but revised some of the assumptions and inputs for the final rule in
response to stakeholder comments. These updates are discussed in the
sections below.
[[Page 65141]]
A. Engineering Analysis
The purpose of the engineering analysis was to characterize the
relationship between the efficiency and the cost of residential
furnaces and boilers. As discussed in the NOPR, DOE used the design-
option approach, the efficiency-level approach, and the cost-assessment
approach to the engineering analysis. 71 FR 59214-59219. As part of the
analysis, DOE developed data--including manufacturing costs, markups,
installation costs, and maintenance costs--that it used to establish
the manufacturing selling price of more-efficient equipment. Chapter 6
of the TSD contains detailed discussion of the engineering analysis
methodology.
In response to the publication of the October 2006 proposed rule,
DOE received a number of comments on the engineering analysis
methodology. These comments referred to the assumptions concerning the
heat exchanger materials, costs for weatherized gas furnaces, the
installation costs for gas-fired boilers, and other topics. In response
to these comments, DOE made several changes to the data applied in its
approach. Table IV.1 summarizes the data DOE used to derive the inputs
to the engineering analysis for the NOPR and for today's final rule.
Table IV.1.--Approach and Data Used to Derive the Inputs to the
Engineering Analysis
------------------------------------------------------------------------
Input NOPR analysis Final rule analysis
------------------------------------------------------------------------
Equipment Cost.............. For the most widely Same method, using
used efficiency average materials
levels, DOE used a prices for the
cost model of period 2002 to
manufacturing costs 2006. For
created by tear- weatherized gas
down analysis. For furnaces, assumed
the remaining stainless steel
levels, DOE used heat exchangers for
design-option 82-percent and 83-
analysis. percent AFUE
Incorporated products. For gas
industry feedback boilers, assumed
from GAMA and those fractions of
individual boilers requiring
manufacturers to Category III
generate venting at various
manufacturing-cost- AFUE levels will
versus-efficiency also incorporate a
curves. Updated draft inducer into
manufacturing-cost- the product design.
versus-efficiency
curves.
Markups..................... Derived markups from No change.
an analysis of
corporate financial
data. Multiplied
manufacturing costs
by manufacturer,
distributor,
contractor, and
builder markups,
and sales tax, as
appropriate, to get
equipment price.
Installation Cost........... Used a distribution No change.
of weighted-average
installation costs
from the
Installation Model.
Installation
configurations are
weight-averaged by
frequency of
occurrence in the
field, and vary by
installation size.
The Installation
Model is based on a
commonly used cost-
estimation method
and is comparable
to available, known
data. New
assumption that all
81-percent AFUE gas
furnaces use double-
wall vents.
Maintenance Costs........... Used Gas Research Same sources for
Institute data for maintenance costs.
gas furnaces and Included repair
boilers, water costs for gas-fired
heater rulemaking equipment as a
survey results for function of the
oil-fired equipment price.
equipment, and data
from the 1993
rulemaking for
mobile home
furnaces. Accounted
for higher
maintenance
frequency for
modulating design
option, and used
same costs for
condensing and non-
condensing
equipment.
Annual Energy Use *......... Calculated energy No change.
use using the DOE
test procedure.
Energy Prices *............. Annual Energy AEO2007 forecast
Outlook (AEO)2005 prices for
forecast prices for effective date of
effective date of 2015.
2015.
------------------------------------------------------------------------
* Inputs required to calculate rebuttable-presumption payback period.
For more details on the rebuttable-presumption payback period, refer
to sections III.D.2 and VI.C.1.a.
GAMA, Lennox, Carrier, and Trane submitted comments urging DOE to
revise the costs assumed in the engineering analysis for manufacturing
high-efficiency weatherized gas furnaces. Specifically, GAMA commented
that DOE underestimated the cost of attaining 83-percent AFUE. GAMA
stated that a significant amount of condensation can build up upon
start-up of a weatherized gas furnace having an 83-percent AFUE and
that the unit must run for a considerable amount of time before the
heat exchanger completely dries out. As a result, GAMA commented that
manufacturers would need to design their weatherized gas furnaces at
83-percent AFUE to handle condensate. (GAMA, No. 116 at pp. 5-8) \4\
Lennox pointed out that it is physically possible to design a furnace
that will deliver 83-percent AFUE in a laboratory test, but that the
variability of outdoor conditions will pose condensation problems at
efficiency levels above 80-percent AFUE. At 83-percent AFUE, which
translates to a steady-state efficiency of 85.5 percent or higher,
Lennox stated that it may also be necessary to provide a condensate
disposal system for the furnace. (Public Meeting Transcript, No. 107.6
at p. 107)
Carrier commented that weatherized gas furnaces are installed
outdoors, and moisture in the flue gas cannot be allowed to condense,
regardless of the corrosion-resistance of the material used. (Carrier,
No. 118 at pp. 1-2) Carrier stated its belief that a means to dispose
of the condensate in cold outdoor ambient conditions must be developed
to provide for drainage or freeze protection. It further stated that,
when cold outside air and safety factors are taken into account, the
maximum design efficiency to avoid significant potential for continuous
condensation on a complete model family is 80-percent AFUE. (Carrier,
No. 118 at pp. 1-2)
Trane commented that 83-percent AFUE for weatherized gas furnaces
would result in a steady-state efficiency of 85-86 percent, which would
necessitate different, more costly materials than the materials DOE
assumed in the October 2006 proposed rule. (Public Meeting Transcript,
No. 107.6 at p. 107)
GAMA and Lennox specifically commented on DOE's incremental
[[Page 65142]]
manufacturing cost increase of $30 for an 83-percent AFUE weatherized
gas furnace over the baseline. GAMA pointed out that DOE's NOPR
analysis used increased heat exchanger area as the only design option
needed to achieve 83-percent AFUE. GAMA stated that, based on
manufacturer experience, the proposed 83-percent AFUE standard for
weatherized gas furnaces would require the use of stainless steel for
internal components such as the heat exchanger, collector box, and
internal flue, due to the expected internal condensation. GAMA also
commented that AL 29-4C is the most probable type of stainless steel
that manufacturers would use, which would significantly increase the
cost of the product. GAMA also stated its opinion that weatherized gas
furnaces at 83-percent AFUE would also require a condensate disposal
system that could function in below-freezing temperatures. GAMA
surveyed its members and provided estimates of the incremental
manufacturing costs to reach 83-percent AFUE over the baseline, which
range from $78 to $320. (GAMA, No. 116 at pp. 5-8)
Lennox also disagreed with DOE's analysis, which indicated that an
83-percent AFUE weatherized gas furnace with characteristics
satisfactory for the expected use can be manufactured and sold to the
consumer for an additional $30. Lennox stated that GAMA's average
incremental manufacturing cost estimate of $223 over the baseline for
an 83-percent AFUE weatherized gas furnace, for the addition of
stainless steel heat exchangers and condensate removal components,
results in an increase in consumer cost of approximately $500. (Lennox,
No. 130 at pp. 2-3)
DOE reviewed all the statements from GAMA, Lennox, Carrier, and
Trane and revised its engineering analysis accordingly. Specifically,
DOE revised its cost assumptions for the heat exchangers in 82-percent-
and 83-percent-AFUE weatherized gas furnaces. In the October 2006
proposed rule, DOE assumed that these heat exchangers were made of
aluminized steel--the same material used for the higher volume non-
weatherized gas furnaces, which would allow manufacturers to take
advantage of high-volume material pricing. Thus, the incremental costs
of increasing from the baseline to an 83-percent AFUE were only $30.
(See NOPR TSD Chapter 6.) In light of the comments, DOE revised the
cost model to include heat exchangers made of AL 29-4C at these two
AFUE levels and included the cost of a condensate disposal system that
could function at below-freezing temperatures. DOE specifically
reviewed the costs that GAMA submitted and, based on information
obtained during manufacturing interviews and internal engineering
expertise, DOE believes GAMA's estimates are within the range of
possible manufacturing costs for these systems (see Chapter 6 of the
final rule TSD). Therefore, DOE conducted analysis at both the low and
high points of the cost range (i.e., $78 and $320, respectively). DOE
examined both the low and high scenarios using the LCC spreadsheet and
presented the results in Chapter 8 of the final rule TSD.
Ultimately, DOE used the low-cost scenario as the basis for the
analysis because DOE's estimates corresponded more closely to the low-
range cost that GAMA provided (i.e., $78). However, DOE recognizes that
some installations may incur a higher cost. DOE believes inclusion of
stainless steel heat exchanger and condensate removal component costs
takes into account manufacturer longevity and safety concerns
associated with near-condensing weatherized gas furnaces.
DOE did not include the cost of stainless steel heat exchangers for
weatherized gas furnaces at 81-percent AFUE. Given the presence of 81-
percent AFUE products in the marketplace that do not contain stainless
steel heat exchangers, DOE assumed that only units with an AFUE of 82
percent and 83 percent would need stainless steel heat exchangers to
prevent corrosion.
Burnham and GAMA commented that DOE neglected to consider the costs
associated with adding induced-draft technology to a Category III gas-
fired boiler at 84-percent AFUE and above. Burnham further stated that
some 84-percent AFUE boilers are natural draft with draft hoods, vent
dampers, and electronic ignition, and some are induced draft with
either Category I or Category III venting, depending on the
manufacturer's requirements in a given installation. In its comments on
the October 2006 proposed rule, Burnham pointed out that DOE estimated
that 24 percent of installations at 84-percent AFUE would be Category
III, and this percentage represents a partial transformation of the
baseline boiler market. However, although DOE included the costs
associated with Category III special gas vents, Burnham noted that all
Category III installations are induced-draft boilers, and that DOE
neglected the costs associated with adding induced-draft technology to
the boiler. (Public Meeting Transcript, No. 107.6 at p. 42; Burnham,
No. 99 at p. 4) Burnham also predicted that, to avoid the venting risks
associated with installing natural draft 84-percent AFUE boilers in
every installation, all boiler installations at 84-percent AFUE will
become induced-draft, and most or all of those will require Category
III venting. Burnham urged DOE to apply the costs associated with
adding induced-draft technology to all Category III installations.
(Public Meeting Transcript, No. 107.6 at p. 42; Burnham, No. 99 at p.
4)
GAMA commented that additional concerns regarding venting safety
would require manufacturers to reconsider the application and
installation guidelines if the minimum standards for gas-fired boilers
were set at 84-percent AFUE. GAMA noted that atmospheric units cost
less and meet certain customers' requirements, but they can only be
installed in a subset of locations due to venting limitations. At 84-
percent AFUE, GAMA commented these gas-fired boilers would be operating
at near-condensing conditions, which would lead to potential venting
corrosion. GAMA stated that it has been told by its members that
concern for safety and reliability would force manufacturers to specify
AL 29-4C stainless steel chimney liners and vent connectors in all
Category I installations. GAMA estimated the cost of this change to
100-percent stainless steel venting to be roughly $700 to $900. GAMA
stated that manufacturers desiring an additional margin of safety might
eliminate natural draft products from their product lines completely in
favor of induced-draft units. (GAMA, No. 116 at p. 11)
GAMA stated that safety concerns would force manufacturers to
specify Category II or III stainless steel venting systems in some gas
boiler installations. GAMA stated its belief that DOE's projections for
venting consequences of 86-percent and 85-percent-AFUE gas-fired
boilers would actually occur at 84-percent and 83-percent AFUE. GAMA
further commented that 84-percent-AFUE gas-fired boilers would require
100 percent stainless steel venting. GAMA surveyed its boiler
manufacturer members regarding the additional cost of incorporating
induced-draft technology and provided DOE with the resulting cost
estimates, ranging between $108.75 and $145.75. (GAMA, No. 116 at pp.
10-11)
In response to the comments from Burnham and GAMA, DOE revised the
cost model for gas-fired boilers and added the cost of induced-draft
technology to the fraction of Category III boilers assumed for each
AFUE level. In other words, DOE applied the cost of induced-draft
technology to the 24 percent of installations requiring Category III
venting at 84-percent AFUE. DOE agrees with stakeholders that
[[Page 65143]]
induced-draft technology is likely required for the population of
installations using Category III venting. DOE specifically reviewed the
costs that GAMA submitted and, based on information obtained during
manufacturing interviews and internal engineering expertise, DOE
believes GAMA's estimates are within the range of possible
manufacturing costs for these systems. Therefore, DOE conducted
analyses at both the low and high points of the cost range (i.e.,
$108.75 and $145.75, respectively). DOE used the low and high scenarios
as inputs to the LCC model; the results are presented in Chapter 6 of
the final rule TSD.
DOE did not revise its estimates of the fraction of installations
requiring Category III venting and induced-draft technology from that
relied upon in October 2006 proposed rule. In other words, DOE did not
apply the added cost to the entire population of gas-fired boilers at
84-percent AFUE and above, as both Burnham and GAMA suggested. DOE
relied on the survey data of actual installations requiring Category
III venting that GAMA originally supplied. GAMA and Burnham did not
provide any additional survey data to validate their claim that all
boilers at 84-percent AFUE and above would require Category III venting
and induced-draft technology. DOE acknowledges Burnham's and GAMA's
assertions of safety concerns relating to venting systems failure at
84-percent AFUE and above, and considered this issue for a standard
level for gas-fired boilers.
B. Life-Cycle Cost and Payback Period Analyses
The purpose of the LCC and PBP analyses was to evaluate the
economic impacts of possible new furnace and boiler energy conservation
standards on individual consumers. The LCC is the total consumer
expense over the life of the furnace or boiler, including purchase and
installation expense and operating costs (energy expenditures and
maintenance costs). The PBP is the number of years it would take for
the consumer to recover the increased costs of a higher-efficiency
product through energy savings. As discussed in the NOPR, the LCC and
PBP analyses calculated furnace and boiler energy consumption under
field conditions for a representative sample of housing units. 71 FR
59219-59220. To compute LCCs, DOE discounted future operating costs to
the time of purchase and summed them over the lifetime of the furnace
or boiler. DOE measured the change in LCC and the change in PBP
associated with a given efficiency level relative to a base case
forecast of equipment efficiency. The base case forecast reflects the
market in the absence of amended mandatory energy conservation
standards.
As part of the LCC and PBP analyses, DOE developed data that it
used to establish equipment prices, installation costs, annual
household energy consumption, marginal natural gas and electricity
prices, maintenance and repair costs, equipment lifetime, and discount
rates. Chapter 8 of the TSD contains detailed discussion of the
methodology followed for the LCC and PBP analyses.
In response to the publication of the proposed rule, DOE received
several comments on the LCC and PBP methodology. In response to these
comments, DOE made several changes in its approach. Table IV.2
summarizes the approaches and data DOE used to derive the inputs to the
LCC and PBP calculations for the NOPR, and the changes it made for
today's final rule. Discussion of the inputs and the changes follows in
the sections below.
Table IV.2.--Summary of Inputs and Key Assumptions Used in the Life-
Cycle Cost and Payback Period Analyses
------------------------------------------------------------------------
Inputs NOPR analysis Final rule analysis
------------------------------------------------------------------------
Affecting Installed Costs
------------------------------------------------------------------------
Equipment Price............. Derived by Same method, using
multiplying average materials
manufacturer cost prices for the
by manufacturer, period 2002-2006.
distributor, For weatherized gas
contractor, and furnaces, assumed
builder markups and stainless steel
sales tax, as heat exchanger for
appropriate. 82% and 83% AFUE.
For gas boilers,
assumed that
furnaces that
require Category
III venting
incorporate a draft
inducer.
Installation Cost........... Used a distribution No change.
of weighted-average
installation costs
from the
Installation Model.
Weight-averaged
installation
configuration by
frequency of
occurrence in the
field.
------------------------------------------------------------------------
Affecting Operating Costs
------------------------------------------------------------------------
Maintenance and Repair Costs Used Gas Research Same sources for
Institute data for maintenance costs.
gas furnaces and Included repair
boilers, water costs for gas-fired
heater rulemaking equipment.
survey results for
oil-fired
equipment, and data
from the 1993
rulemaking for
mobile home
furnaces.
Supplemented with
information that
indicates higher
maintenance
frequency for
modulating
equipment, and
identical
maintenance costs
for condensing and
non-condensing
equipment. Did not
include repair
costs.
Annual Heating Load......... Calculated heating No change.
loads using 2001
Residential Energy
Consumption Survey
(RECS) data
(cooling loads not
considered).
Incorporated
adjustment to
account for change
in new home size
and shell
performance between
2001 and 2015.
Annual Energy Use........... Used 26 virtual No change.
models that
captured the range
of common furnace
sizes. Energy
calculations used
annual heating load
for each housing
unit based on RECS
2001.
[[Page 65144]]
Energy Prices............... Calculated 2001 Same method, using
average and AEO2007 forecasts
marginal energy to estimate future
prices for each average and
sample house. Used marginal energy
AEO2005 forecasts prices.
to estimate future
average and
marginal energy
prices.
------------------------------------------------------------------------
Affecting Present Value of Annual Operating Cost Savings
------------------------------------------------------------------------
Lifetime.................... Used 2001.58(9) No change.
Appliance Magazine
survey results,
except for boilers,
for which DOE
developed new
estimates based on
a literature review.
Discount Rate............... Applied data from Same sources, using
1998 and 2001 additional data
Survey of Consumer from 1989, 1992,
Finances and other 1995, and 2004
sources to estimate Survey of Consumer
a discount rate for Finances. (See TSD,
each house. Chapter 8).
------------------------------------------------------------------------
The changes in the approach for estimating the equipment prices are
discussed in Chapter 6 of the TSD.
In the October 2006 proposed rule analysis, DOE assumed that
maintenance costs would not vary with the AFUE level of furnaces and
boilers. Several stakeholders commented that DOE should apply a higher
maintenance cost for condensing gas furnaces than for non-condensing
equipment. (Carrier, No. 100 at p. 3; Public Meeting Transcript, No.
107.6 at p. 57; GAMA, No. 116 at p. 5; Rheem, No. 138 at p. 3)