Airworthiness Directives; Boeing Model 737-100, -200, -200C, -300, -400, and -500 Series Airplanes, 63831-63833 [E7-22104]
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Federal Register / Vol. 72, No. 218 / Tuesday, November 13, 2007 / Proposed Rules
(part number) MY20273017 or P/N
MY20273017015 located in the Right Hand
MLG (main landing gear) wheel well was
mistakenly installed upside down. This
discrepancy and improper installation
caused an unexpected 5° positioning offset of
the elevator control surfaces leading to a
hazardous condition on landing, [involving]
the pilot being unable to flare the aircraft as
needed * * * [which resulted in a hard
landing].
The purpose of this AD is to prevent
reoccurrence of this kind of incident
introducing disabusing markings on the
incriminated parts by applying SB (Service
Bulletin) F20–768 or SB F200–122 as
appropriate.
The unsafe condition is reduced
controllability of the airplane. Corrective
actions include verifying the correct
assembly of the elevator bellcrank and reinstalling if necessary.
Actions and Compliance
(f) Within 74 months from the effective
date of this AD, unless already done, do the
following actions.
(1) Verify the correct assembly of the
elevator bellcrank P/N (part number)
MY20273–17 or P/N MY20273–17–15 at
frame 26, as instructed in Dassault Service
Bulletin F20–768, dated May 23, 2006; or
Dassault Service Bulletin F200–122, dated
May 23, 2006; as applicable.
(2) If the elevator bellcrank is found in the
reverse orientation, reinstall it prior to next
flight in accordance with Dassault Service
Bulletin F20–768, dated May 23, 2006; or
Dassault Service Bulletin F200–122, dated
May 23, 2006; as applicable.
(3) Label the elevator bellcrank as
instructed in Dassault Service Bulletin F20–
768, dated May 23, 2006; or Dassault Service
Bulletin F200–122, dated May 23, 2006; as
applicable.
approved if they are approved by the State
of Design Authority (or their delegated
agent). You are required to assure the product
is airworthy before it is returned to service.
(3) Reporting Requirements: For any
reporting requirement in this AD, under the
provisions of the Paperwork Reduction Act,
the Office of Management and Budget (OMB)
has approved the information collection
requirements and has assigned OMB Control
Number 2120–0056.
Related Information
(h) Refer to MCAI European Aviation
Safety Agency Airworthiness Directive 2006–
0185, dated July 6, 2006, and Dassault
Service Bulletins F20–768 and F200–122,
both dated May 23, 2006, for related
information.
Issued in Renton, Washington, on October
23, 2007.
Stephen P. Boyd,
Assistant Manager, Transport Airplane
Directorate, Aircraft Certification Service.
[FR Doc. E7–22102 Filed 11–9–07; 8:45 am]
BILLING CODE 4910–13–P
DEPARTMENT OF TRANSPORTATION
Federal Aviation Administration
14 CFR Part 39
[Docket No. FAA–2007–0184; Directorate
Identifier 2007–NM–140–AD]
RIN 2120–AA64
Airworthiness Directives; Boeing
Model 737–100, –200, –200C, –300,
–400, and –500 Series Airplanes
Note: This AD differs from the MCAI and/
or service information as follows: No
Differences.
Federal Aviation
Administration (FAA), Department of
Transportation (DOT).
ACTION: Notice of proposed rulemaking
(NPRM).
Other FAA AD Provisions
(g) The following provisions also apply to
this AD:
(1) Alternative Methods of Compliance
(AMOCs): The Manager, International
Branch, ANM–116, Transport Airplane
Directorate, FAA, has the authority to
approve AMOCs for this AD, if requested
using the procedures found in 14 CFR 39.19.
Send information to ATTN: Tom Rodriguez,
Aerospace Engineer, International Branch,
ANM–116, FAA, Transport Airplane
Directorate, 1601 Lind Avenue, SW., Renton,
Washington 98057–3356; telephone (425)
227–1137; fax (425) 227–1149. Before using
any approved AMOC on any airplane to
which the AMOC applies, notify your
appropriate principal inspector (PI) in the
FAA Flight Standards District Office (FSDO),
or lacking a PI, your local FSDO.
(2) Airworthy Product: For any
requirement in this AD to obtain corrective
actions from a manufacturer or other source,
use these actions if they are FAA-approved.
Corrective actions are considered FAA-
SUMMARY: The FAA proposes to adopt a
new airworthiness directive (AD) for
certain Boeing Model 737–100, –200,
–200C, –300, –400, and –500 series
airplanes. This proposed AD would
require various repetitive inspections
for cracking of the upper frame to side
frame splice of the fuselage, and other
specified and corrective actions if
necessary. This proposed AD also
provides for an optional preventive
modification, which would terminate
the repetitive inspections. This
proposed AD results from a report that
the upper frame of the fuselage was
severed between stringers S–13L and S–
14L at station 747, and the adjacent
frame at station 767 had a 1.3-inch-long
crack at the same stringer location. We
are proposing this AD to detect and
correct fatigue cracking of the upper
frame to side frame splice of the
fuselage, which could result in reduced
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FAA AD Differences
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AGENCY:
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63831
structural integrity of the frame and
adjacent lap joint. This reduced
structural integrity can increase loading
in the fuselage skin, which will
accelerate skin crack growth and result
in decompression of the airplane.
DATES: We must receive comments on
this proposed AD by December 28,
2007.
ADDRESSES: You may send comments by
any of the following methods:
• Federal eRulemaking Portal: Go to
https://www.regulations.gov. Follow the
instructions for submitting comments.
• Fax: 202–493–2251.
• Mail: U.S. Department of
Transportation, Docket Operations, M–
30, West Building Ground Floor, Room
W12–140, 1200 New Jersey Avenue, SE.,
Washington, DC 20590.
Hand Delivery: U.S. Department of
Transportation, Docket Operations, M–
30, West Building Ground Floor, Room
W12–140, 1200 New Jersey Avenue SE.,
Washington, DC 20590, between 9 a.m.
and 5 p.m., Monday through Friday,
except Federal holidays.
For service information identified in
this AD contact Boeing Commercial
Airplanes, P.O. Box 3707, Seattle,
Washington 98124–2207.
Examining the AD Docket
You may examine the AD docket on
the Internet at https://
www.regulations.gov; or in person at the
Docket Management Facility between 9
a.m. and 5 p.m., Monday through
Friday, except Federal holidays. The AD
docket contains this proposed AD, the
regulatory evaluation, any comments
received, and other information. The
street address for the Docket Office
(telephone 800–647–5527) is in the
ADDRESSES section. Comments will be
available in the AD docket shortly after
receipt.
FOR FURTHER INFORMATION CONTACT:
Wayne Lockett, Aerospace Engineer,
Airframe Branch, ANM–120S, FAA,
Seattle Aircraft Certification Office,
1601 Lind Avenue, SW., Renton,
Washington 98057–3356; telephone
(425) 917–6447; fax (425) 917–6590.
SUPPLEMENTARY INFORMATION:
Comments Invited
We invite you to send any written
relevant data, views, or arguments about
this proposed AD. Send your comments
to an address listed under the
ADDRESSES section. Include ‘‘Docket No.
FAA–2007–0184; Directorate Identifier
2007–NM–140–AD’’ at the beginning of
your comments. We specifically invite
comments on the overall regulatory,
economic, environmental, and energy
aspects of this proposed AD. We will
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Federal Register / Vol. 72, No. 218 / Tuesday, November 13, 2007 / Proposed Rules
consider all comments received by the
closing date and may amend this
proposed AD because of those
comments.
We will post all comments we
receive, without change, to https://
www.regulations.gov, including any
personal information you provide. We
will also post a report summarizing each
substantive verbal contact we receive
about this proposed AD.
rfrederick on PROD1PC67 with PROPOSALS
Discussion
We have received a report indicating
that the upper frame of the fuselage was
severed between stringers S–13L and S–
14L at station 747 on one airplane that
had completed 41,000 total flight cycles,
and that the adjacent frame at station
767 had a 1.3-inch-long crack at the
same stringer location. This incident
occurred on a Model 737–300 airplane.
All cracks in the upper frame originated
from the upper end fastener hole of the
frame splice common to the fail safe
chord. This condition, if not corrected,
could result in reduced structural
integrity of the frame and adjacent lap
joint. This reduced structural integrity
can increase loading in the fuselage
skin, which will accelerate skin crack
growth and result in decompression of
the airplane.
Relevant Service Information
We have reviewed Boeing Alert
Service Bulletin 737–53A1261,
including Appendices A through X
inclusive, dated January 19, 2006. The
service bulletin describes the following
procedures for various repetitive
inspections for cracking of the upper
frame to side frame splice of the
fuselage, and other specified and
corrective actions if necessary. The
inspections and other specified and
corrective actions are described below:
• Configuration 1 airplanes on which
the preventive modification specified in
Boeing Service Bulletin 737–53–1125
has been done: Perform repetitive
medium frequency eddy current (MFEC)
inspections for cracking of the upper
frame, repair of any crack before further
flight, an optional preventive
modification, which would eliminate
the need for the repetitive inspections.
The preventive modification also
involves a high frequency eddy current
(HFEC) inspection for cracking of the
fastener holes in the upper frame and
side frame, repair of any crack before
further flight, and if no crack is found,
fabricating and installing a modification
angle as defined in the applicable
Appendix.
• Configuration 2 airplanes on which
the frame repair specified in Boeing
Service Bulletin 737–53–1125 has been
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14:32 Nov 09, 2007
Jkt 214001
done: Perform a detailed inspection of
the frame repair to make sure it follows
the repair given in the applicable Boeing
Model 737 Structural Repair Manual
(SRM). If the repair is not as given in the
SRM, perform any applicable corrective
actions. Then perform an HFEC
inspection for cracking of the upper
frame. If any crack is found, repair
before further flight. If no crack is
found, repeat the HFEC inspection or
contact Boeing for applicable
terminating action, which would
eliminate the need for the repetitive
inspections.
• Configuration 3 airplanes on which
the actions specified in Boeing Service
Bulletin 737–53–1125 have not been
done: Perform an MFEC inspection for
cracking of the upper frame. The MFEC
inspection is not necessary if the
preventive modification is being
accomplished. If any crack is found,
repair before further flight. If no crack
is found, repeat the MFEC inspection or
do the preventive modification, which
would eliminate the need for the
repetitive inspections. When doing the
preventive modification, perform an
HFEC inspection for cracking of the
fastener holes in the upper frame and
side frame. If any crack is found, repair
before further flight. If no crack is
found, fabricate and install a
modification angle as defined in the
applicable Appendix.
The service bulletin specifies a
compliance time for the initial
inspection ranging between 30,000 total
flight cycles and 50,000 total flight
cycles, with a grace period of 5,000
flight cycles after the release date of the
service bulletin, whichever occurs later,
depending on airplane configuration.
The corrective actions include repair
of any cracks found and ensuring that
the frame maintains its structural
integrity. If, during the accomplishment
of the corrective actions, the structure
that has been damaged is not covered in
the structural repair manual, the service
bulletin specifies contacting Boeing for
repair. The service bulletin also
describes procedures for a preventive
modification of the frame splice joints
which would eliminate the need for the
repetitive inspections. In addition, the
service bulletin recommends contacting
Boeing for certain repair instructions
and terminating action for certain
airplanes.
Accomplishing the actions specified
in the service information is intended to
adequately address the unsafe
condition.
Other Related Service Information
Boeing Alert Service Bulletin 737–
53A1261 refers to Boeing Message M–
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7200–02–01294, dated August 20, 2002,
as an additional source of service
information for accomplishing certain
repairs and optional terminating action
of the preventive modification.
Boeing Service Bulletin 737–53–1125,
dated November 22, 1989, Revision 1,
dated September 20, 1990, and Revision
2, dated November 21, 1991, provided a
preventive modification to reduce the
stress level at the first fastener location
in the frame splice common to the fail
safe chord. The preventive modification
increased the fatigue life of the splice
area. However, the service bulletin did
not include adequate inspections for
cracks prior to accomplishing the
preventive modification; therefore, the
inspections specified in Boeing Alert
Service Bulletin 737–53A1261
(described above) are recommended on
airplanes on which that preventive
modification has been accomplished in
accordance with Boeing Service Bulletin
737–53–1125.
FAA’s Determination and Requirements
of the Proposed AD
We have evaluated all pertinent
information and identified an unsafe
condition that is likely to exist or
develop on other airplanes of this same
type design. For this reason, we are
proposing this AD, which would require
accomplishing the actions specified in
the service information described
previously, except as discussed under
‘‘Difference Between the Proposed AD
and Alert Service Bulletin.’’
Difference Between Proposed AD and
Alert Service Bulletin
The service bulletin specifies to
contact the manufacturer for
instructions on how to repair certain
conditions, but this proposed AD would
require repairing those conditions in
one of the following ways:
• Using a method that we approve; or
• Using data that meet the
certification basis of the airplane, and
that have been approved by an
Authorized Representative for the
Boeing Commercial Airplanes
Delegation Option Authorization
Organization whom we have authorized
to make those findings.
Costs of Compliance
There are about 1509 airplanes of the
affected design in the worldwide fleet.
This proposed AD would affect about
524 airplanes of U.S. registry. The
proposed inspections would take
between 18 and 38 work hours per
airplane, depending on airplane
configuration, at an average labor rate of
$80 per work hour. Based on these
figures, the estimated cost of the
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Federal Register / Vol. 72, No. 218 / Tuesday, November 13, 2007 / Proposed Rules
inspections proposed by this AD for
U.S. operators is between $754,560 and
$1,592,960, or $1,440 and $3,040 per
airplane, per inspection cycle.
Authority for This Rulemaking
Regulatory Findings
We have determined that this
proposed AD would not have federalism
implications under Executive Order
13132. This proposed AD would not
have a substantial direct effect on the
States, on the relationship between the
national Government and the States, or
on the distribution of power and
responsibilities among the various
levels of government.
For the reasons discussed above, I
certify that the proposed regulation:
1. Is not a ‘‘significant regulatory
action’’ under Executive Order 12866;
2. Is not a ‘‘significant rule’’ under the
DOT Regulatory Policies and Procedures
(44 FR 11034, February 26, 1979); and
3. Will not have a significant
economic impact, positive or negative,
on a substantial number of small entities
under the criteria of the Regulatory
Flexibility Act.
We prepared a regulatory evaluation
of the estimated costs to comply with
this proposed AD and placed it in the
AD docket. See the ADDRESSES section
for a location to examine the regulatory
evaluation.
rfrederick on PROD1PC67 with PROPOSALS
List of Subjects in 14 CFR Part 39
Air transportation, Aircraft, Aviation
safety, Safety.
The Proposed Amendment
Accordingly, under the authority
delegated to me by the Administrator,
the FAA proposes to amend 14 CFR part
39 as follows:
14:32 Nov 09, 2007
Jkt 214001
1. The authority citation for part 39
continues to read as follows:
Authority: 49 U.S.C. 106(g), 40113, 44701.
Title 49 of the United States Code
specifies the FAA’s authority to issue
rules on aviation safety. Subtitle I,
Section 106, describes the authority of
the FAA Administrator. Subtitle VII,
Aviation Programs, describes in more
detail the scope of the Agency’s
authority.
We are issuing this rulemaking under
the authority described in Subtitle VII,
Part A, Subpart III, Section 44701,
‘‘General requirements.’’ Under that
section, Congress charges the FAA with
promoting safe flight of civil aircraft in
air commerce by prescribing regulations
for practices, methods, and procedures
the Administrator finds necessary for
safety in air commerce. This regulation
is within the scope of that authority
because it addresses an unsafe condition
that is likely to exist or develop on
products identified in this rulemaking
action.
VerDate Aug<31>2005
PART 39—AIRWORTHINESS
DIRECTIVES
§ 39.13
[Amended]
2. The Federal Aviation
Administration (FAA) amends § 39.13
by adding the following new
airworthiness directive (AD):
Boeing: Docket No. FAA–2007–0184;
Directorate Identifier 2007–NM–140–AD.
Comments Due Date
(a) The FAA must receive comments on
this AD action by December 28, 2007.
Affected ADs
(b) None.
Applicability
(c) This AD applies to Boeing Model 737–
100, –200, –200C, –300, –400, and –500
series airplanes, certificated in any category;
as identified in Boeing Alert Service Bulletin
737–53A1261, dated January 19, 2006.
Unsafe Condition
(d) This AD results from a report that the
upper frame of the fuselage was severed
between stringers S–13L and S–14L at station
747, and the adjacent frame at station 767
had a 1.3-inch-long crack at the same stringer
location. We are issuing this AD to detect and
correct fatigue cracking of the upper frame to
side frame splice of the fuselage, which could
result in reduced structural integrity of the
frame and adjacent lap joint. This reduced
structural integrity can increase loading in
the fuselage skin, which will accelerate skin
crack growth and result in decompression of
the airplane.
Compliance
(e) You are responsible for having the
actions required by this AD performed within
the compliance times specified, unless the
actions have already been done.
Repetitive Inspections/Corrective Actions
(f) At the applicable compliance time listed
in paragraph 1.E., ‘‘Compliance,’’ of Boeing
Alert Service Bulletin 737–53A1261,
including Appendices A through X inclusive,
dated January 19, 2006: Do the applicable
inspections for cracking of the upper frame
to side frame splice of the fuselage by doing
all of the actions, as specified in the
Accomplishment Instructions of the service
bulletin; except as provided by paragraphs (g)
and (h) of this AD. Do all applicable specified
and corrective actions before further flight in
accordance with the service bulletin. Repeat
the applicable inspections thereafter at
intervals not to exceed 6,000 flight cycles
until the terminating action in paragraph (i)
of this AD has been accomplished.
(g) If any crack is found during any
inspection required by this AD, and the
service bulletin specifies to contact Boeing
for appropriate action: Before further flight,
repair the crack in accordance with the
procedures specified in paragraph (j) of this
AD.
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63833
(h) If, during the accomplishment of the
corrective actions required by paragraph (f) of
this AD, the structure that has been damaged
is not covered in the structural repair
manual, before further flight, repair in
accordance with the procedures specified in
paragraph (j) of this AD.
Optional Terminating Action
(i) Accomplishing the actions specified in
paragraph (i)(1) (i)(2) or (i)(3) of this AD, as
applicable, terminates the repetitive
inspections required by paragraph (f) of this
AD for the repaired or modified frames only.
(1) Accomplishment of the repair specified
in Part 3 of the Accomplishment Instructions
of Boeing Alert Service Bulletin 737–
53A1261, including Appendices A through X
inclusive, dated January 19, 2006, or the
preventive modification specified in Part 4 of
the Accomplishment Instructions of the
service bulletin.
(2) Accomplishment of the repair or the
preventive modification specified in Boeing
Message M–7200–02–01294, dated August
20, 2002.
(3) Accomplishment of the repair or the
preventive modification in accordance with a
method approved by the Manager, Seattle
ACO.
Alternative Methods of Compliance
(AMOCs)
(j)(1) The Manager, Seattle ACO, has the
authority to approve AMOCs for this AD, if
requested in accordance with the procedures
found in 14 CFR 39.19.
(2) To request a different method of
compliance or a different compliance time
for this AD, follow the procedures in 14 CFR
39.19. Before using any approved AMOC on
any airplane to which the AMOC applies,
notify your appropriate principal inspector
(PI) in the FAA Flight Standards District
Office (FSDO), or lacking a PI, your local
FSDO.
(3) An AMOC that provides an acceptable
level of safety may be used for any repair
required by this AD, if it is approved by an
Authorized Representative for the Boeing
Commercial Airplanes Delegation Option
Authorization Organization who has been
authorized by the Manager, Seattle ACO, to
make those findings. For a repair method to
be approved, the repair must meet the
certification basis of the airplane, and the
approval must specifically refer to this AD.
Issued in Renton, Washington, on
November 5, 2007.
Ali Bahrami,
Manager, Transport Airplane Directorate,
Aircraft Certification Service.
[FR Doc. E7–22104 Filed 11–9–07; 8:45 am]
BILLING CODE 4910–13–P
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Agencies
[Federal Register Volume 72, Number 218 (Tuesday, November 13, 2007)]
[Proposed Rules]
[Pages 63831-63833]
From the Federal Register Online via the Government Printing Office [www.gpo.gov]
[FR Doc No: E7-22104]
-----------------------------------------------------------------------
DEPARTMENT OF TRANSPORTATION
Federal Aviation Administration
14 CFR Part 39
[Docket No. FAA-2007-0184; Directorate Identifier 2007-NM-140-AD]
RIN 2120-AA64
Airworthiness Directives; Boeing Model 737-100, -200, -200C, -
300, -400, and -500 Series Airplanes
AGENCY: Federal Aviation Administration (FAA), Department of
Transportation (DOT).
ACTION: Notice of proposed rulemaking (NPRM).
-----------------------------------------------------------------------
SUMMARY: The FAA proposes to adopt a new airworthiness directive (AD)
for certain Boeing Model 737-100, -200, -200C, -300, -400, and -500
series airplanes. This proposed AD would require various repetitive
inspections for cracking of the upper frame to side frame splice of the
fuselage, and other specified and corrective actions if necessary. This
proposed AD also provides for an optional preventive modification,
which would terminate the repetitive inspections. This proposed AD
results from a report that the upper frame of the fuselage was severed
between stringers S-13L and S-14L at station 747, and the adjacent
frame at station 767 had a 1.3-inch-long crack at the same stringer
location. We are proposing this AD to detect and correct fatigue
cracking of the upper frame to side frame splice of the fuselage, which
could result in reduced structural integrity of the frame and adjacent
lap joint. This reduced structural integrity can increase loading in
the fuselage skin, which will accelerate skin crack growth and result
in decompression of the airplane.
DATES: We must receive comments on this proposed AD by December 28,
2007.
ADDRESSES: You may send comments by any of the following methods:
Federal eRulemaking Portal: Go to https://
www.regulations.gov. Follow the instructions for submitting comments.
Fax: 202-493-2251.
Mail: U.S. Department of Transportation, Docket
Operations, M-30, West Building Ground Floor, Room W12-140, 1200 New
Jersey Avenue, SE., Washington, DC 20590.
Hand Delivery: U.S. Department of Transportation, Docket
Operations, M-30, West Building Ground Floor, Room W12-140, 1200 New
Jersey Avenue SE., Washington, DC 20590, between 9 a.m. and 5 p.m.,
Monday through Friday, except Federal holidays.
For service information identified in this AD contact Boeing
Commercial Airplanes, P.O. Box 3707, Seattle, Washington 98124-2207.
Examining the AD Docket
You may examine the AD docket on the Internet at https://
www.regulations.gov; or in person at the Docket Management Facility
between 9 a.m. and 5 p.m., Monday through Friday, except Federal
holidays. The AD docket contains this proposed AD, the regulatory
evaluation, any comments received, and other information. The street
address for the Docket Office (telephone 800-647-5527) is in the
ADDRESSES section. Comments will be available in the AD docket shortly
after receipt.
FOR FURTHER INFORMATION CONTACT: Wayne Lockett, Aerospace Engineer,
Airframe Branch, ANM-120S, FAA, Seattle Aircraft Certification Office,
1601 Lind Avenue, SW., Renton, Washington 98057-3356; telephone (425)
917-6447; fax (425) 917-6590.
SUPPLEMENTARY INFORMATION:
Comments Invited
We invite you to send any written relevant data, views, or
arguments about this proposed AD. Send your comments to an address
listed under the ADDRESSES section. Include ``Docket No. FAA-2007-0184;
Directorate Identifier 2007-NM-140-AD'' at the beginning of your
comments. We specifically invite comments on the overall regulatory,
economic, environmental, and energy aspects of this proposed AD. We
will
[[Page 63832]]
consider all comments received by the closing date and may amend this
proposed AD because of those comments.
We will post all comments we receive, without change, to https://
www.regulations.gov, including any personal information you provide. We
will also post a report summarizing each substantive verbal contact we
receive about this proposed AD.
Discussion
We have received a report indicating that the upper frame of the
fuselage was severed between stringers S-13L and S-14L at station 747
on one airplane that had completed 41,000 total flight cycles, and that
the adjacent frame at station 767 had a 1.3-inch-long crack at the same
stringer location. This incident occurred on a Model 737-300 airplane.
All cracks in the upper frame originated from the upper end fastener
hole of the frame splice common to the fail safe chord. This condition,
if not corrected, could result in reduced structural integrity of the
frame and adjacent lap joint. This reduced structural integrity can
increase loading in the fuselage skin, which will accelerate skin crack
growth and result in decompression of the airplane.
Relevant Service Information
We have reviewed Boeing Alert Service Bulletin 737-53A1261,
including Appendices A through X inclusive, dated January 19, 2006. The
service bulletin describes the following procedures for various
repetitive inspections for cracking of the upper frame to side frame
splice of the fuselage, and other specified and corrective actions if
necessary. The inspections and other specified and corrective actions
are described below:
Configuration 1 airplanes on which the preventive
modification specified in Boeing Service Bulletin 737-53-1125 has been
done: Perform repetitive medium frequency eddy current (MFEC)
inspections for cracking of the upper frame, repair of any crack before
further flight, an optional preventive modification, which would
eliminate the need for the repetitive inspections. The preventive
modification also involves a high frequency eddy current (HFEC)
inspection for cracking of the fastener holes in the upper frame and
side frame, repair of any crack before further flight, and if no crack
is found, fabricating and installing a modification angle as defined in
the applicable Appendix.
Configuration 2 airplanes on which the frame repair
specified in Boeing Service Bulletin 737-53-1125 has been done: Perform
a detailed inspection of the frame repair to make sure it follows the
repair given in the applicable Boeing Model 737 Structural Repair
Manual (SRM). If the repair is not as given in the SRM, perform any
applicable corrective actions. Then perform an HFEC inspection for
cracking of the upper frame. If any crack is found, repair before
further flight. If no crack is found, repeat the HFEC inspection or
contact Boeing for applicable terminating action, which would eliminate
the need for the repetitive inspections.
Configuration 3 airplanes on which the actions specified
in Boeing Service Bulletin 737-53-1125 have not been done: Perform an
MFEC inspection for cracking of the upper frame. The MFEC inspection is
not necessary if the preventive modification is being accomplished. If
any crack is found, repair before further flight. If no crack is found,
repeat the MFEC inspection or do the preventive modification, which
would eliminate the need for the repetitive inspections. When doing the
preventive modification, perform an HFEC inspection for cracking of the
fastener holes in the upper frame and side frame. If any crack is
found, repair before further flight. If no crack is found, fabricate
and install a modification angle as defined in the applicable Appendix.
The service bulletin specifies a compliance time for the initial
inspection ranging between 30,000 total flight cycles and 50,000 total
flight cycles, with a grace period of 5,000 flight cycles after the
release date of the service bulletin, whichever occurs later, depending
on airplane configuration.
The corrective actions include repair of any cracks found and
ensuring that the frame maintains its structural integrity. If, during
the accomplishment of the corrective actions, the structure that has
been damaged is not covered in the structural repair manual, the
service bulletin specifies contacting Boeing for repair. The service
bulletin also describes procedures for a preventive modification of the
frame splice joints which would eliminate the need for the repetitive
inspections. In addition, the service bulletin recommends contacting
Boeing for certain repair instructions and terminating action for
certain airplanes.
Accomplishing the actions specified in the service information is
intended to adequately address the unsafe condition.
Other Related Service Information
Boeing Alert Service Bulletin 737-53A1261 refers to Boeing Message
M-7200-02-01294, dated August 20, 2002, as an additional source of
service information for accomplishing certain repairs and optional
terminating action of the preventive modification.
Boeing Service Bulletin 737-53-1125, dated November 22, 1989,
Revision 1, dated September 20, 1990, and Revision 2, dated November
21, 1991, provided a preventive modification to reduce the stress level
at the first fastener location in the frame splice common to the fail
safe chord. The preventive modification increased the fatigue life of
the splice area. However, the service bulletin did not include adequate
inspections for cracks prior to accomplishing the preventive
modification; therefore, the inspections specified in Boeing Alert
Service Bulletin 737-53A1261 (described above) are recommended on
airplanes on which that preventive modification has been accomplished
in accordance with Boeing Service Bulletin 737-53-1125.
FAA's Determination and Requirements of the Proposed AD
We have evaluated all pertinent information and identified an
unsafe condition that is likely to exist or develop on other airplanes
of this same type design. For this reason, we are proposing this AD,
which would require accomplishing the actions specified in the service
information described previously, except as discussed under
``Difference Between the Proposed AD and Alert Service Bulletin.''
Difference Between Proposed AD and Alert Service Bulletin
The service bulletin specifies to contact the manufacturer for
instructions on how to repair certain conditions, but this proposed AD
would require repairing those conditions in one of the following ways:
Using a method that we approve; or
Using data that meet the certification basis of the
airplane, and that have been approved by an Authorized Representative
for the Boeing Commercial Airplanes Delegation Option Authorization
Organization whom we have authorized to make those findings.
Costs of Compliance
There are about 1509 airplanes of the affected design in the
worldwide fleet. This proposed AD would affect about 524 airplanes of
U.S. registry. The proposed inspections would take between 18 and 38
work hours per airplane, depending on airplane configuration, at an
average labor rate of $80 per work hour. Based on these figures, the
estimated cost of the
[[Page 63833]]
inspections proposed by this AD for U.S. operators is between $754,560
and $1,592,960, or $1,440 and $3,040 per airplane, per inspection
cycle.
Authority for This Rulemaking
Title 49 of the United States Code specifies the FAA's authority to
issue rules on aviation safety. Subtitle I, Section 106, describes the
authority of the FAA Administrator. Subtitle VII, Aviation Programs,
describes in more detail the scope of the Agency's authority.
We are issuing this rulemaking under the authority described in
Subtitle VII, Part A, Subpart III, Section 44701, ``General
requirements.'' Under that section, Congress charges the FAA with
promoting safe flight of civil aircraft in air commerce by prescribing
regulations for practices, methods, and procedures the Administrator
finds necessary for safety in air commerce. This regulation is within
the scope of that authority because it addresses an unsafe condition
that is likely to exist or develop on products identified in this
rulemaking action.
Regulatory Findings
We have determined that this proposed AD would not have federalism
implications under Executive Order 13132. This proposed AD would not
have a substantial direct effect on the States, on the relationship
between the national Government and the States, or on the distribution
of power and responsibilities among the various levels of government.
For the reasons discussed above, I certify that the proposed
regulation:
1. Is not a ``significant regulatory action'' under Executive Order
12866;
2. Is not a ``significant rule'' under the DOT Regulatory Policies
and Procedures (44 FR 11034, February 26, 1979); and
3. Will not have a significant economic impact, positive or
negative, on a substantial number of small entities under the criteria
of the Regulatory Flexibility Act.
We prepared a regulatory evaluation of the estimated costs to
comply with this proposed AD and placed it in the AD docket. See the
ADDRESSES section for a location to examine the regulatory evaluation.
List of Subjects in 14 CFR Part 39
Air transportation, Aircraft, Aviation safety, Safety.
The Proposed Amendment
Accordingly, under the authority delegated to me by the
Administrator, the FAA proposes to amend 14 CFR part 39 as follows:
PART 39--AIRWORTHINESS DIRECTIVES
1. The authority citation for part 39 continues to read as follows:
Authority: 49 U.S.C. 106(g), 40113, 44701.
Sec. 39.13 [Amended]
2. The Federal Aviation Administration (FAA) amends Sec. 39.13 by
adding the following new airworthiness directive (AD):
Boeing: Docket No. FAA-2007-0184; Directorate Identifier 2007-NM-
140-AD.
Comments Due Date
(a) The FAA must receive comments on this AD action by December
28, 2007.
Affected ADs
(b) None.
Applicability
(c) This AD applies to Boeing Model 737-100, -200, -200C, -300,
-400, and -500 series airplanes, certificated in any category; as
identified in Boeing Alert Service Bulletin 737-53A1261, dated
January 19, 2006.
Unsafe Condition
(d) This AD results from a report that the upper frame of the
fuselage was severed between stringers S-13L and S-14L at station
747, and the adjacent frame at station 767 had a 1.3-inch-long crack
at the same stringer location. We are issuing this AD to detect and
correct fatigue cracking of the upper frame to side frame splice of
the fuselage, which could result in reduced structural integrity of
the frame and adjacent lap joint. This reduced structural integrity
can increase loading in the fuselage skin, which will accelerate
skin crack growth and result in decompression of the airplane.
Compliance
(e) You are responsible for having the actions required by this
AD performed within the compliance times specified, unless the
actions have already been done.
Repetitive Inspections/Corrective Actions
(f) At the applicable compliance time listed in paragraph 1.E.,
``Compliance,'' of Boeing Alert Service Bulletin 737-53A1261,
including Appendices A through X inclusive, dated January 19, 2006:
Do the applicable inspections for cracking of the upper frame to
side frame splice of the fuselage by doing all of the actions, as
specified in the Accomplishment Instructions of the service
bulletin; except as provided by paragraphs (g) and (h) of this AD.
Do all applicable specified and corrective actions before further
flight in accordance with the service bulletin. Repeat the
applicable inspections thereafter at intervals not to exceed 6,000
flight cycles until the terminating action in paragraph (i) of this
AD has been accomplished.
(g) If any crack is found during any inspection required by this
AD, and the service bulletin specifies to contact Boeing for
appropriate action: Before further flight, repair the crack in
accordance with the procedures specified in paragraph (j) of this
AD.
(h) If, during the accomplishment of the corrective actions
required by paragraph (f) of this AD, the structure that has been
damaged is not covered in the structural repair manual, before
further flight, repair in accordance with the procedures specified
in paragraph (j) of this AD.
Optional Terminating Action
(i) Accomplishing the actions specified in paragraph (i)(1)
(i)(2) or (i)(3) of this AD, as applicable, terminates the
repetitive inspections required by paragraph (f) of this AD for the
repaired or modified frames only.
(1) Accomplishment of the repair specified in Part 3 of the
Accomplishment Instructions of Boeing Alert Service Bulletin 737-
53A1261, including Appendices A through X inclusive, dated January
19, 2006, or the preventive modification specified in Part 4 of the
Accomplishment Instructions of the service bulletin.
(2) Accomplishment of the repair or the preventive modification
specified in Boeing Message M-7200-02-01294, dated August 20, 2002.
(3) Accomplishment of the repair or the preventive modification
in accordance with a method approved by the Manager, Seattle ACO.
Alternative Methods of Compliance (AMOCs)
(j)(1) The Manager, Seattle ACO, has the authority to approve
AMOCs for this AD, if requested in accordance with the procedures
found in 14 CFR 39.19.
(2) To request a different method of compliance or a different
compliance time for this AD, follow the procedures in 14 CFR 39.19.
Before using any approved AMOC on any airplane to which the AMOC
applies, notify your appropriate principal inspector (PI) in the FAA
Flight Standards District Office (FSDO), or lacking a PI, your local
FSDO.
(3) An AMOC that provides an acceptable level of safety may be
used for any repair required by this AD, if it is approved by an
Authorized Representative for the Boeing Commercial Airplanes
Delegation Option Authorization Organization who has been authorized
by the Manager, Seattle ACO, to make those findings. For a repair
method to be approved, the repair must meet the certification basis
of the airplane, and the approval must specifically refer to this
AD.
Issued in Renton, Washington, on November 5, 2007.
Ali Bahrami,
Manager, Transport Airplane Directorate, Aircraft Certification
Service.
[FR Doc. E7-22104 Filed 11-9-07; 8:45 am]
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