National Emission Standards for Hazardous Air Pollutants for Area Sources: Clay Ceramics Manufacturing, Glass Manufacturing, and Secondary Nonferrous Metals Processing, 53838-53870 [E7-18344]
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53838
Federal Register / Vol. 72, No. 182 / Thursday, September 20, 2007 / Proposed Rules
ENVIRONMENTAL PROTECTION
AGENCY
40 CFR Part 63
[EPA–HQ–OAR–2006–0424; EPA–HQ–OAR–
2006–0360; EPA–HQ–OAR–2006–0940;
FRL–8469–9]
RIN 2060–AM12
National Emission Standards for
Hazardous Air Pollutants for Area
Sources: Clay Ceramics
Manufacturing, Glass Manufacturing,
and Secondary Nonferrous Metals
Processing
Environmental Protection
Agency (EPA).
ACTION: Proposed rule.
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AGENCY:
SUMMARY: EPA is proposing national
emission standards for the Clay
Ceramics Manufacturing, Glass
Manufacturing, and Secondary
Nonferrous Metals Processing area
source categories. The proposed
emissions standards for new and
existing sources are based on EPA’s
proposed determination as to what
constitutes the generally available
control technology or management
practices for each area source category.
DATES: Comments must be received on
or before October 22, 2007 unless a
public hearing is requested by October
1, 2007. If a hearing is requested on the
proposed rules, written comments must
be received by November 5, 2007. Under
the Paperwork Reduction Act,
comments on the information collection
provisions must be received by the
Office of Management and Budget
(OMB) on or before October 22, 2007.
ADDRESSES: Submit your comments,
identified by Docket ID No. EPA–HQ–
OAR–2006–0424 (for Clay Ceramics
Manufacturing), Docket ID No. EPA–
HQ–OAR–2006–0360 (for Glass
Manufacturing), or Docket ID No. EPA–
HQ–OAR–2006–0940 (for Secondary
Nonferrous Metals Processing) by one of
the following methods:
• www.regulations.gov. Follow the
on-line instructions for submitting
comments.
• E-mail: a-and-r-Docket@epa.gov.
• Fax: (202) 566–9744.
• Mail: National Emission Standards
for Hazardous Air Pollutants for Area
Sources: Clay Ceramics Manufacturing,
Glass Manufacturing, and Secondary.
Nonferrous Metals Processing,
Environmental Protection Agency,
Mailcode: 2822T, 1200 Pennsylvania
Ave., NW., Washington, DC 20460.
Please include a total of two copies. In
addition, please mail a copy of your
comments on the information collection
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provisions to the Office of Information
and Regulatory Affairs, Office of
Management and Budget (OMB), Attn:
Desk Officer for EPA, 725 17th St., NW.,
Washington, DC 20503.
• Hand Delivery: EPA Docket Center,
Public Reading Room, EPA West, Room
3334, 1301 Constitution Ave., NW.,
Washington, DC 20460. Such deliveries
are only accepted during the Docket’s
normal hours of operation, and special
arrangements should be made for
deliveries of boxed information.
Instructions. Direct your comments to
Docket ID No. EPA–HQ–OAR–2006–
0424 (for Clay Ceramics Manufacturing),
Docket ID No. EPA–HQ–OAR–2006–
0360 (for Glass Manufacturing), or
Docket ID No. EPA–HQ–OAR–2006–
0940 (for Secondary Nonferrous Metals
Processing). EPA’s policy is that all
comments received will be included in
the public docket without change and
may be made available online at
www.regulations.gov, including any
personal information provided, unless
the comment includes information
claimed to be confidential business
information (CBI) or other information
whose disclosure is restricted by statute.
Do not submit information that you
consider to be CBI or otherwise
protected through www.regulations.gov
or e-mail. The www.regulations.gov
website is an ‘‘anonymous access’’
system, which means EPA will not
know your identity or contact
information unless you provide it in the
body of your comment. If you send an
e-mail comment directly to EPA without
going through www.regulations.gov,
your e-mail address will be
automatically captured and included as
part of the comment that is placed in the
public docket and made available on the
Internet. If you submit an electronic
comment, EPA recommends that you
include your name and other contact
information in the body of your
comment and with any disk or CD–ROM
you submit. If EPA cannot read your
comment due to technical difficulties
and cannot contact you for clarification,
EPA may not be able to consider your
comment. Electronic files should avoid
the use of special characters, any form
of encryption, and be free of any defects
or viruses.
Docket. All documents in the docket
are listed in the www.regulations.gov
index. Although listed in the index,
some information is not publicly
available, e.g., CBI or other information
whose disclosure is restricted by statute.
Certain other material, such as
copyrighted material, will be publicly
available only in hard copy form.
Publicly available docket materials are
available either electronically in
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www.regulations.gov or in hard copy at
the EPA Docket Center, Public Reading
Room, EPA/DC, EPA West, Room 3334,
1301 Constitution Ave., NW.,
Washington, DC. The Public Reading
Room is open from 8:30 a.m. to 4:30
p.m. Eastern Standard Time (EST),
Monday through Friday, excluding legal
holidays. The telephone number for the
Public Reading Room is (202) 566–1744,
and the telephone number for the Air
Docket is (202) 566–1742.
FOR FURTHER INFORMATION CONTACT: For
questions about the proposed rule for
Clay Ceramics Manufacturing, contact
Mr. Bill Neuffer, Office of Air Quality
Planning and Standards, Sector Policies
and Programs Division, Metals and
Minerals Group (D243–02),
Environmental Protection Agency,
Research Triangle Park, NC 27711;
telephone number: (919) 541–5435; fax
number: (919) 541–3207; e-mail address:
Neuffer.Bill@epa.gov. For questions
about the proposed rule for Glass
Manufacturing or Secondary Nonferrous
Metals Processing, contact Ms. Susan
Fairchild, Office of Air Quality Planning
and Standards, Sector Policies and
Programs Division, Metals and Minerals
Group (D243–02), Research Triangle
Park, NC 27711, telephone number:
(919) 541–5167, fax number: (919) 541–
3207, e-mail address:
Fairchild.Susan@epa.gov.
SUPPLEMENTARY INFORMATION: The
supplementary information presented in
this preamble is organized as follows:
I. General Information
A. Does this action apply to me?
B. What should I consider as I prepare my
comments to EPA?
C. Where can I get a copy of this
document?
D. When would a public hearing occur?
II. Background Information for Proposed Area
Source Standards
A. What is the statutory authority for the
proposed NESHAP?
B. What criteria did EPA use in developing
the proposed NESHAP?
III. Proposed Area Source NESHAP for Clay
Ceramics Manufacturing
A. What area source category is affected by
the proposed rule?
B. What are the production processes and
emissions points at facilities that
manufacture clay ceramics?
C. How did EPA subcategorize spray glaze
operations?
D. How was GACT determined?
E. What are the proposed requirements for
area sources?
IV. Proposed Area Source NESHAP for Glass
Manufacturing
A. What area source category is affected by
the proposed rule?
B. What are the production processes and
emissions points at facilities that
manufacture glass?
C. How was GACT determined?
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D. What are the proposed requirements for
area sources?
V. Proposed Area Source NESHAP for
Secondary Nonferrous Metals Processing
A. What area source category is affected by
the proposed rule?
B. What are the production processes and
emissions points at facilities that process
secondary nonferrous metals?
C. How was GACT determined?
D. What are the proposed requirements for
area sources?
VI. Proposed Exemption of Certain Area
Source Categories from Title V
Permitting Requirements
A. Clay Ceramics Manufacturing
B. Secondary Nonferrous Metal Processing
VII. What are the impacts of the proposed
standards for area sources?
VIII. Statutory and Executive Order
Reviews
A. Executive Order 12866: Regulatory
Planning and Review
B. Paperwork Reduction Act
C. Regulatory Flexibility Act
D. Unfunded Mandates Reform Act
E. Executive Order 13132: Federalism
F. Executive Order 13175: Consultation
and Coordination with Indian Tribal
Governments
G. Executive Order 13045: Protection of
Children from Environmental Health and
Safety Risks
NAICS
code 1
Category
Industry:
Clay Ceramics Manufacturing ..............
327122
327111
327112
327211
327212
327213
331492
331423
Glass Manufacturing ............................
Secondary Nonferrous Metals Processing.
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H. Executive Order 13211: Actions
Concerning Regulations that
Significantly Affect Energy Supply,
Distribution, or Use
I. National Technology Transfer
Advancement Act
J. Executive Order 12898: Federal Actions
to Address Environmental Justice in
Minority Populations and Low-Income
Populations
I. General Information
A. Does this action apply to me?
The regulated categories and entities
potentially affected by the proposed
standards include:
Examples of regulated entities
Area source facilities that manufacture ceramic wall and floor tile, vitreous plumbing
fixtures, vitreous china tableware and kitchenware, and/or pottery.
Area source facilities that manufacture flat glass, glass containers, and other pressed
and blown glass and glassware.
Area source brass and bronze ingot making, secondary magnesium processing, or
secondary zinc processing plant that melts post-consumer nonferrous metal scrap to
make products including bars, ingots, and blocks, or metal powders.2
1 North
American Industry Classification System.
Secondary Nonferrous Metals Processing area source category was originally established under SIC code 3341, a broader classification
which included brass and bronze ingot makers. The corresponding NAICS code for brass and bronze ingot makers is 331423.
2 The
Docket ID No. EPA–HQ–OAR–2006–
0424 (for Clay Ceramics Manufacturing),
or Docket ID EPA–HQ–OAR–2006–0360
(for Glass Manufacturing), or Docket ID
EPA–HQ–OAR–2006–0940 (for
Secondary Nonferrous Metals
Processing). Clearly mark the part or all
of the information that you claim to be
CBI. For CBI information in a disk or
CD–ROM that you mail to EPA, mark
the outside of the disk or CD–ROM as
CBI and then identify electronically
within the disk or CD–ROM the specific
information that is claimed as CBI. In
addition to one complete version of the
comment that includes information
claimed as CBI, a copy of the comment
that does not contain the information
claimed as CBI must be submitted for
inclusion in the public docket.
Information so marked will not be
disclosed except in accordance with
procedures set forth in 40 CFR part 2.
B. What should I consider as I prepare
my comments to EPA?
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This table is not intended to be
exhaustive, but rather provides a guide
for readers regarding entities likely to be
affected by this action. To determine
whether your facility would be
regulated by this action, you should
examine the applicability criteria in 40
CFR 63.11435 of subpart RRRRRR
(national emissions standards for
hazardous air pollutants (NESHAP) for
Clay Ceramics Manufacturing Area
Sources), 40 CFR 63.11448 of subpart
SSSSSS (NESHAP for Glass
Manufacturing Area Sources), and 40
CFR 63.11462 of subpart TTTTTT
(NESHAP for Secondary Nonferrous
Metals Processing). If you have any
questions regarding the applicability of
this action to a particular entity, consult
either the air permit authority for the
entity or your EPA Regional
representative as listed in 40 CFR 63.13
of subpart A (General Provisions).
C. Where can I get a copy of this
document?
Do not submit CBI to EPA through
www.regulations.gov or e-mail. Send or
deliver information identified as CBI
only to the following address: Roberto
Morales, OAQPS Document Control
Officer (C404–02), Office of Air Quality
Planning and Standards, Environmental
Protection Agency, Research Triangle
Park, North Carolina 27711, Attention
In addition to being available in the
docket, an electronic copy of this
proposed action will also be available
on the WorldWide Web (WWW) through
the Technology Transfer Network
(TTN). Following signature, a copy of
the proposed action will be posted on
the TTN’s policy and guidance page for
newly proposed or promulgated rules at
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the following address: https://
www.epa.gov/ttn/oarpg/. The TTN
provides information and technology
exchange in various areas of air
pollution control.
D. When would a public hearing occur?
If anyone contacts EPA requesting to
speak at a public hearing concerning the
proposed rules by October 1, 2007, we
will hold a public hearing on October 5,
2007. If you are interested in attending
the public hearing, contact Ms. Pamela
Garrett at (919) 541–7966 to verify that
a hearing will be held.
II. Background Information for
Proposed Area Source Standards
A. What is the statutory authority for the
proposed NESHAP?
Section 112(k)(3)(B) of the Clean Air
Act (CAA) requires EPA to identify at
least 30 hazardous air pollutants (HAP)
which, as the result of emissions from
area sources,1 pose the greatest threat to
public health in urban areas. Consistent
with this provision, in 1999, in the
Integrated Urban Air Toxics Strategy,
EPA identified the 30 HAP that pose the
greatest potential health threat in urban
1 An area source is a stationary source of HAP
emissions that is not a major source. A major source
is a stationary source that emits or has the potential
to emit 10 tons per year (tpy) or more of any HAP
or 25 tpy or more of any combination of HAP.
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areas, and these HAP are referred to as
the ‘‘urban HAP.’’ See 64 FR 38706,
38715–716, July 19, 1999. Section
112(c)(3) requires EPA to list sufficient
categories or subcategories of area
sources to ensure that area sources
representing 90 percent of the emissions
of the 30 urban HAP are subject to
regulation. EPA listed the source
categories that account for 90 percent of
the urban HAP emissions in the
Integrated Urban Air Toxics Strategy.2
Sierra Club sued EPA, alleging a failure
to complete standards for the source
categories listed pursuant to CAA
section 112(c)(3) and 112(k)(3)(B) within
the timeframe specified by the statute.
See Sierra Club v. Johnson, No. 01–
1537, (D.D.C.). On March 31, 2006, the
court issued an order requiring EPA to
promulgate standards under CAA
section 112(d) for those area source
categories listed pursuant to CAA
section 112(c)(3) and 112(k)(3)(B).
Among other things, the order
requires that, by December 15, 2007,
EPA complete standards for 10 area
source categories. As part of our effort
to meet the December 15, 2007 deadline,
we are proposing in this action the
NESHAP for the following three listed
area source categories: (1) Clay Ceramics
Manufacturing; (2) Glass Manufacturing;
and (3) Secondary Nonferrous Metals
Processing. The standards for the other
categories are being proposed in
separate actions.
We added Glass Manufacturing and
Secondary Nonferrous Metals
Processing to the Integrated Urban Air
Toxics Strategy area source category list
on June 26, 2002 (67 FR 43112). The
Glass Manufacturing area source
category is comprised of three distinct
industry sectors: (1) Flat Glass
Manufacturing; (2) Container Glass
Manufacturing; and (3) Pressed and
Blown Glass Manufacturing. On
November 22, 2002, we added Clay
Products Manufacturing to the area
source category list (67 FR 70428). The
Clay Products Manufacturing area
source category was later split into the
two categories of Brick and Structural
Clay Products (BSCP) Manufacturing
and Clay Ceramics Manufacturing to
better match the categories already
scheduled to be regulated by major
source NESHAP. The Clay Ceramics
Manufacturing area source category is
being addressed in this proposed rule,
while the BSCP Manufacturing area
source category will be addressed in a
future action. (For more information on
the area source categories, see https://
2 Since its publication in the Integrated Urban Air
Toxics Strategy in 1999, the area source category
list has undergone several amendments.
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www.epa.gov/ttn/atw/area/
arearules.html.)
The inclusion of the Clay Ceramics
Manufacturing, Glass Manufacturing,
and Secondary Nonferrous Metals
Processing area source categories on the
section 112(c)(3) area source category
list is based on 1990 emissions data, as
EPA used 1990 as the baseline year for
that listing. Specifically, the Clay
Products Manufacturing area source
category was listed based on emissions
of compounds of chromium, lead,
manganese, and nickel that represent
part of the 90 percent of those urban
HAP emissions in the 1990 inventory
and are hereafter referred to as ‘‘clay
ceramics metal HAP.’’ The Glass
Manufacturing area source category was
listed based on emissions of compounds
of arsenic, cadmium, chromium, lead,
manganese, and nickel that represent
part of the 90 percent of those urban
HAP emissions in the 1990 inventory
and are hereafter referred to as ‘‘glass
manufacturing metal HAP.’’ The
Secondary Nonferrous Metals
Processing area source category was
listed based on emissions of compounds
of arsenic, chromium, lead, manganese,
and nickel that represent part of the 90
percent of those urban HAP emissions
in the 1990 inventory and are hereafter
referred to as ‘‘secondary nonferrous
metal HAP.’’
B. What criteria did EPA use in
developing the proposed NESHAP?
Under CAA section 112(d)(5), the
Administrator may, in lieu of standards
requiring maximum achievable control
technology (MACT) under section
112(d)(2), elect to promulgate standards
or requirements for area sources ‘‘which
provide for the use of generally
available control technologies or
management practices by such sources
to reduce emissions of hazardous air
pollutants.’’ Under section 112(d)(5), the
Administrator has the discretion to use
generally available control technology
or management practices (GACT) in lieu
of MACT. Pursuant to section 112(d)(5),
we have decided not to issue MACT
standards and concluded that GACT is
appropriate for these three source
categories.
Additional information on the
definition of GACT is found in the
Senate report on the legislation (Senate
Report Number 101–228, December 20,
1989), which indicates GACT means:
* * * methods, practices and techniques
which are commercially available and
appropriate for application by the sources in
the category considering economic impacts
and the technical capabilities of the firms to
operate and maintain the emissions control
systems.
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Consistent with the legislative history,
in addition to considering technical
capabilities of the facilities and the
availability of control measures, we may
consider costs and economic impacts in
determining GACT, which is
particularly important when developing
regulations for source categories that
may have few establishments and many
small businesses.
Determining what constitutes GACT
involves considering the control
technologies and management practices
that are generally available to the area
sources in the source category. We also
consider the standards applicable to
major sources in the same industrial
sector to determine if the control
technologies and management practices
are transferable and generally available
to area sources. In appropriate
circumstances, we may also consider
technologies and practices at area and
major sources in similar categories to
determine whether such technologies
and practices could be considered
generally available for the area source
category at issue. Finally, as noted
above, in determining GACT for a
particular area source category, we
consider the costs and economic
impacts of available control
technologies and management practices
on that category.
III. Proposed Area Source NESHAP for
Clay Ceramics Manufacturing
A. What area source category is affected
by the proposed rule?
The Clay Ceramics Manufacturing
area source category includes those
facilities that process greater than 45
megagrams per year (Mg/yr) (50 tons per
year (tpy)) wet clay to manufacture
pressed floor tile, pressed wall tile, and
other pressed tile; sanitaryware (toilets
and sinks); dinnerware; or pottery. Clay
ceramics are primarily composed of clay
and shale, and may include many
different additives, including silica, talc,
and various high purity powders
produced by chemical synthesis.
To estimate the number of facilities in
the Clay Ceramics Manufacturing area
source category, we gathered detailed
information from the NESHAP for Clay
Ceramics Manufacturing major sources.
Also, we compiled information from
other sources, including site visits,
Internet searches, and industry
submittals. Based on this information
and taking into account recent facility
shutdowns, we have identified 51 area
source facilities with spray glaze
operations or kilns that fire glazed
ceramic ware that would be subject to
the final clay ceramics manufacturing
area source NESHAP.
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With this action, we are also
clarifying that artisan potters, small
ceramics studios, noncommercial
entities, and schools and universities
with ceramic arts programs, which
typically have annual production rates
of 45 Mg/yr (50 tpy) or less, are not a
part of the source category listed
pursuant to section 112(c)(3) and
(k)(3)(B), and are, therefore, not covered
by this area source standard. Urban HAP
emissions from these facilities were not
included in the 1990 baseline emissions
inventory that was used as the basis for
the area source category listing.
Specifically, in reviewing the inventory
on which we based the listing of this
source category, we determined that the
sources that were the basis of the listing
decision were those with an annual
production rate in excess of 45 Mg/yr
(50 tpy).
B. What are the production processes
and emissions points at facilities that
manufacture clay ceramics?
Clay ceramics manufacturing
generally includes raw material
processing and handling and forming of
the clay product shapes, followed by
drying, glazing, and firing. Some tile
products and most dinnerware/pottery
are fired in a kiln prior to some type of
glazing operation. More than 95 percent
of all clay ceramic products are coated
with a glaze and then fired in a kiln.
Spray glaze operations and kilns that
fire glazed ceramic ware account for
most of the particulate matter (PM) and
urban metal HAP emitted from clay
ceramics manufacturing facilities (about
80 to 90 percent from spray glaze
operations and 10 to 20 percent from
kilns). Overspray accounts for most of
the PM and clay ceramics metal HAP
emitted during spray glaze operations.
Emissions from kilns firing glazed
ceramic ware consist primarily of
volatilized materials from the glaze. The
type and volume of HAP emissions vary
according to the glaze materials.
Emissions of PM from spray glaze
operations and kilns firing glazed
ceramic ware are estimated at about 407
Mg/yr (449 tpy) nationwide, with about
7.1 Mg/yr (7.9 tpy) of clay ceramics
metal HAP (mostly lead and chromium,
with smaller quantities of nickel and
manganese). Lead emissions are
estimated at about 4.1 Mg/yr (4.5 tpy),
and most of those emissions come from
the two dinnerware facilities still using
leaded glazes. Since 1990, most clay
ceramics facilities have ceased using
leaded glazes because of potential
environmental and worker exposure
issues.
Spray glazing operations at area
source facilities are currently controlled
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in terms of clay ceramics metal HAP
emissions as a result of state and local
air pollution standards, permit
requirements, and/or management
practices already implemented by the
industry to reduce clay ceramics metal
HAP from spray glaze operations.
Capture systems for spray glaze
operations typically include spray
booths; partial or total enclosures; and
process area ventilation systems.
Several different types of air pollution
control devices (APCD) are used to
control overspray emissions from glaze
spray booths, including wet scrubbers,
fabric filters, water curtains, and waterwash systems.
Most, if not all, facilities practice
waste minimization in their glazing
operations to minimize glaze cost and
cleanup downtime. Examples of waste
minimization practices include, but are
not limited to, minimizing glaze
overspray emissions using high-volume,
low pressure (HVLP) spray equipment
or similar spray equipment; minimizing
HAP emissions during cleanup of spray
glazing equipment; operating and
maintaining spray glazing equipment
according to manufacturer’s
instructions; and minimizing spills
through careful handling of HAPcontaining glaze materials. HVLP spray
equipment operates at low atomizing air
pressure—0.69 to 69 kilopascals (0.1 to
10 pounds per square inch) at the air
nozzle and use 0.42 to 0.85 cubic meters
per minute (15 to 30 cubic feet per
minute) of air.
No APCD are used by area sources in
the clay ceramics manufacturing
industry to control emissions from
kilns. However, available operating
permit information shows that most, if
not all, clay ceramics kilns firing glazed
ceramic ware are fired with natural gas
or some other clean-burning, low-HAP
fuel (e.g., propane). Some clay ceramics
manufacturing facilities use electricpowered kilns. Furthermore, clay
ceramics manufacturing facilities
maintain the peak firing temperatures of
their kilns firing glazed ceramic ware
well below the volatilization
temperatures of the clay ceramics metal
HAP in their spray glazes.
1. Selection of Affected Source
Affected source means the collection
of equipment and processes in the
source category or subcategory to which
the subpart applies. In selecting the
affected source for regulation, we
identified the clay ceramics metal HAPemitting operations, the clay ceramics
metal HAP emitted, and the quantity of
clay ceramics metal HAP emissions
from the individual or groups of
emissions points. We concluded that
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designating the group of atomized spray
glaze operations and kilns firing glazed
ceramic ware within the clay ceramics
manufacturing operation as the affected
source was the most appropriate
approach and consistent with the basis
for the original listing. This proposed
rule includes requirements for the
control of emissions from all atomized
spray glaze operations and all curing
operations involving kilns firing glazed
ceramic ware.
2. Selection of Pollutants
For this proposed rule, we decided
that it was not practical to establish
individual standards for each specific
type of clay ceramics metal HAP that
could be present in the various
processes. A sufficient correlation exists
between PM and these clay ceramics
metal HAP to rely on PM as a surrogate
for both the presence of the HAP and for
their control.3 When released, each of
the clay ceramics metal HAP
compounds behaves as PM. The control
technologies used for the control of PM
emissions achieve comparable levels of
performance on the individual clay
ceramics metal HAP emissions.
Therefore, standards requiring good
control of PM also achieve good control
of clay ceramics metal HAP emissions.
Furthermore, establishing separate
standards for each individual metal
HAP would impose costly and
significantly more complex compliance
and monitoring requirements and
achieve little, if any, HAP emissions
reductions beyond what would be
achieved using the surrogate pollutant
approach based on total PM. Based on
these considerations, we decided to
establish standards for Clay Ceramics
Manufacturing based on control of total
PM as a surrogate pollutant for the
individual clay ceramics metal HAP.
C. How did EPA subcategorize spray
glaze operations?
As part of the GACT analysis, we
considered whether there were
differences in processes, sizes, or other
factors affecting emissions that would
warrant subcategorization. Under
section 112(d)(1) of the CAA, EPA ‘‘may
distinguish among classes, types, and
sizes within a source category or
subcategory in establishing such
standards* * *’’. In our review of the
available data, we observed significant
differences between spray glaze
operations based on the level of wet
glaze usage and clay ceramics metal
HAP emissions. For these reasons, we
3 National Lime Association v. EPA. 233 F.3d 625,
639–640 (D.C. Cir. 2000) and Sierra Club v. EPA,
353 F.3d 976 (D.C. Cir. 2004).
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are proposing two subcategories for
spray glaze operations based on annual
wet glaze usage: those facilities with
annual wet glaze usage of more than 227
Mg/yr (250 tpy) and facilities with
annual wet glaze usage of 227 Mg/yr
(250 tpy) or less. These subcategories
differentiate between general sizes of
glazing operations at clay ceramics
manufacturing facilities, but do not
differentiate clay product types or other
processes.
Those facilities with wet glaze usage
above the threshold level would be
subject to a different set of management
practices than those facilities at or
below the threshold level, which are
more likely to be small businesses and
comprise a much smaller fraction of
total production, glaze usage, and clay
ceramics metal HAP emissions. Our
analysis indicates that approximately 88
percent of wet glaze usage and 75
percent of clay ceramics metal HAP
emissions are associated with 11 clay
ceramic manufacturing area source
facilities in the subcategory with wet
glaze usage levels greater than 227 Mg/
yr (250 tpy) and the other 12 percent of
wet glaze usage and 25 percent of clay
ceramics metal HAP emissions come
from 40 facilities in the subcategory
with wet glaze usage at or below 227
Mg/yr (250 tpy). To account for those
facilities that use non-HAP glazes in
some or all of their processes, we have
included a provision allowing sources
to exclude glazes that contain less than
0.1 (weight) percent clay ceramics metal
HAP in determining their total wet glaze
usage relative to the 227 Mg/yr (250 tpy)
subcategorization threshold.
D. How was GACT determined?
As provided in CAA section 112(d)(5),
we are proposing standards representing
GACT for the clay ceramics metal HAP.
As noted in section II of this preamble,
the statute allows the Agency to
establish standards for area sources
listed pursuant to section 112(c) based
on GACT. The statute does not set any
condition precedent for issuing
standards under section 112(d)(5) other
than that the area source category or
subcategory at issue must be one that
EPA listed pursuant to section 112(c),
which is the case here.
Moreover, most of the facilities in this
source category have good operational
controls in-place and use small
quantities of clay ceramics metal HAP
in their glazes. We evaluated the control
technologies and management practices
that reduce HAP emissions that are
generally available for the clay ceramics
manufacturing area source category. We
also considered costs and economic
impacts in determining GACT. We
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believe the consideration of costs and
economic impacts is especially
important for the well-controlled clay
ceramics manufacturing area sources
because, given current well-controlled
levels, requiring additional controls
would result in only marginal
reductions in emissions at very high
costs for modest incremental
improvement in control for this area
source category. We explain below in
detail our proposed GACT
determinations.
1. GACT for Kilns
As noted previously, we are not aware
of any APCD used by clay ceramics
manufacturing area source facilities to
control emissions from kilns, but most,
if not all, clay ceramics kilns firing
glazed ceramic ware are fired with
natural gas or some other clean-burning,
low-HAP fuel (e.g., propane). Based on
the available information for all types
and sizes of kilns in this industry, we
are not aware of any add-on control
techniques being used to reduce PM
emissions from kilns. Consequently, we
determined GACT for kilns to be using
natural gas, or an equivalent fuel, for all
firing of glazed ceramic ware. For
simplicity, we are proposing GACT for
all kilns that fire glazed ceramic ware at
a given facility and not differentiating
between the subcategories identified in
the following sections of this preamble
involving glazing operations. There are
no differences in control equipment or
control levels associated with kilns
firing different amounts of glazed
ceramic ware; therefore, GACT is the
same for all kilns.
As noted previously, clay ceramics
manufacturing facilities also maintain
the peak firing temperatures of their
kilns firing glazed ceramic ware well
below the volatilization temperatures of
the clay ceramics metal HAP in their
spray glazes. For those clay ceramics
metal HAP that would be present in the
kiln exhaust, the lowest volatilization
temperature is approximately 1740°C
(3160°F) for lead. Based on available
information, the highest peak firing
temperature used in the clay ceramics
manufacturing industry is
approximately 1370°C (2500°F). In order
to keep peak firing temperatures well
below the volatilization temperatures
for the relevant clay ceramics metal
HAP, we are conservatively proposing
GACT as requiring that facilities
maintain the peak firing temperatures of
their kilns firing glazed ceramic ware
below 1540°C (2800°F).
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2. GACT for Glaze Spray Booths at
Facilities with Wet Glaze Usage Above
227 Mg/yr (250 tpy)
All of the known area source facilities
above the threshold of 227 Mg/yr (250
tpy) with atomized spray glaze
operations are controlled for PM
emissions (e.g., water-wash system or
wet scrubber). Many of the glaze spray
systems and associated control
equipment are custom-designed and
-built, depending on product type/size
and glaze application spray rates. We
lack empirical data for a majority of the
facilities in this subcategory for
performance testing or actual emission
rates associated with spray glaze booths.
In evaluating GACT options, we
found that major source clay ceramics
manufacturing facilities also utilize
similar PM controls on their spray
glazing operations. Based on the
existing operating permit requirements
for clay ceramics facilities, we found a
variety of formats and units, e.g.,
percent opacity, allowable PM or PM10
emission rates (pounds per hour (lbs/hr)
or tpy), percent removal efficiency, and
outlet concentrations (grains per dry
standard cubic foot (gr/dscf)). While
these requirements cover a wide range
of spray glazing processes and products,
we believe that they achieve a similar
level of control and are generally
available. (See technical memorandum
in the docket for more details on spray
booth permit requirements and
estimated clay ceramics metal HAP
emissions). Therefore, we determined
GACT for the subcategory for glaze
spray booths at facilities with wet glaze
usage above 227 Mg/yr (250 tpy) to be
an equipment requirement: wet control
systems for PM emissions. Per the
legislative history, a management
practice in the form of an equipment
requirement is an appropriate standard
under section 112(d)(5).
3. GACT for Glaze Spray Booths at
Facilities with Wet Glaze Usage At or
Below 227 Mg/yr (250 tpy)
Area source facilities at or below the
threshold of 227 Mg/yr (250 tpy)
typically practice waste minimization in
their glazing operations to minimize
glaze cost and cleanup downtime. We
evaluated the potential costs and
emission reductions for APCD for
facilities with lower glaze usage and
found the cost effectiveness to be
unreasonable, e.g., average cost of
approximately $71,000/Mg ($64,000/
ton) of PM and $10 million/Mg ($9
million/ton) of metal HAP. Therefore,
for the subcategory for glaze spray
booths at facilities with wet glaze usage
at or below 227 Mg/yr (250 tpy), we
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determined GACT for spray glaze
operations to be waste minimization
practices.
E. What are the proposed requirements
for area sources?
1. Applicability and Compliance Dates
The proposed standards would apply
to any new or existing affected source at
a clay ceramics manufacturing facility
that is an area source and uses more
than 45 Mg/yr (50 tpy) of clay. The
affected source includes all kilns that
fire glazed ceramic ware and all
atomized spray glaze operations located
at such a facility.
The owner or operator of an existing
affected source would have to comply
with the standards by the date of
promulgation of the final rule. The
owner or operator of a new affected
source would be required to comply
with the standards by the date of
promulgation of the final rule, or upon
startup, whichever is later.
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2. Proposed Standards
For each kiln firing glazed ceramic
ware, the proposed standards would
require the facility owner or operator to
maintain the kiln peak temperature
below 1540°C (2800°F) and either use
natural gas, or an equivalent cleanburning fuel, as the kiln fuel. The
facility owner or operator would also
have the option of using an electricpowered kiln.
The requirements for atomized spray
glaze operations at clay ceramic
manufacturing area source facilities
differ depending on whether a facility
has annual wet glaze usage above or
below 227 Mg/yr (250 tpy).
Consequently, we are proposing that the
facility owner or operator maintain
annual wet glaze usage records in order
to document whether they are above or
below 227 Mg/yr (250 tpy) wet glaze
usage.
For each atomized spray glaze
operation located at a clay ceramics
manufacturing facility that uses more
than 227 Mg/yr (250 tpy) of wet glaze(s),
the proposed standards would require
the facility owner or operator to have an
APCD on their glazing operations and
operate and maintain the control device
according to the equipment
manufacturer’s specifications. As a
pollution prevention alternative to this
proposed requirement, we are also
providing the option to use glazes
containing less than 0.1 (weight) percent
clay ceramics metal HAP for those
facilities above the threshold, which is
expected to provide emissions
reductions equivalent or greater than
those obtained using PM controls.
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For each atomized spray glaze
operation located at a clay ceramics
manufacturing facility that uses 227 Mg/
yr (250 tpy) or less of wet glaze(s), the
proposed standards would require the
facility owner or operator to employ
waste minimization practices in their
glazing operations. As an alternative to
this proposed requirement, we are also
providing the option to comply with the
equipment standard or management
practices for facilities with glaze usage
greater than 227 Mg/yr (250 tpy) the
threshold (i.e., PM controls or the use of
glazes containing less than 0.1 (weight)
percent clay ceramics metal HAP),
which is expected to provide emissions
reductions equivalent or greater than
those obtained using waste
minimization practices.
3. Proposed Compliance Requirements
Initial compliance demonstration
requirements. The owner or operator
would be required to include
compliance certifications for the
proposed standards in their Notification
of Compliance Status. For any wet spray
glaze operations controlled with an
APCD, an initial inspection of the
control equipment must be conducted
within 60 days of the compliance date
and the results of the inspection
included in the Notification of
Compliance Status.
Monitoring requirements. For each
kiln firing glazed ceramic ware, the
proposed standards would require the
owner or operator to conduct a check of
the kiln peak firing temperature on a
daily basis. If the peak firing
temperature exceeds 1540 °C (2800 °F),
the owner or operator would be required
to take corrective action according to the
facility’s standard operating procedures.
Based on available permit
information, there are several clay
ceramic manufacturing area source
facilities with weekly monitoring
requirements associated with APCD
used for PM emissions. For all sources
that operate one or more APCD for their
atomized spray glaze operations, we are
proposing daily and weekly visual
APCD inspections, daily EPA Method
22 visible emissions (VE) tests, or an
EPA-approved alternative monitoring
program to ensure that the APCD is kept
in a satisfactory state of maintenance
and repair and continues to operate
effectively.
The owner or operator would be
allowed to use existing operating permit
documentation to meet the monitoring
requirements, provided it includes the
necessary monitoring records (e.g., the
date, place, and time of the monitoring;
the person conducting the monitoring;
the monitoring technique or method; the
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53843
operating conditions during monitoring;
and the monitoring results).
Notification and recordkeeping
requirements. We are proposing that
affected sources submit Initial
Notifications and Notifications of
Compliance Status under this proposed
rule because they are consistent with
the part 63 General Provisions and are
needed to identify the affected sources
subject to the standards and confirm the
compliance status of the sources. To
ensure that facilities have sufficient
time to submit the notifications once the
rule was promulgated, we are proposing
that facilities submit the notifications
120 days after the promulgation date.
(The promulgation date is also the
compliance date for this rule.) The
submittal date for the notifications is
based on the requirement for submitting
Initial Notifications specified in the part
63 General Provisions.
We are soliciting information on any
control technologies or management
practices used to limit emissions of PM
or metal HAP from clay ceramics
manufacturing area sources and any cost
information associated with such
control approaches. We also request
comment on GACT and the proposed
standards.
IV. Proposed Area Source NESHAP for
Glass Manufacturing
A. What area source category is affected
by the proposed rule?
The glass manufacturing area source
category consists of plants that operate
one or more glass melting furnaces that
produce at least 45 Mg/yr (50 tpy) of
glass and are charged with one or more
of the glass manufacturing metal HAP.
Pressed and Blown Glass and
Glassware Manufacturing was listed as
an area source category on June 26, 2002
(67 FR 43112). The inclusion of this
source category on the area source
category list was based on emissions of
the six glass manufacturing metal HAP.
These HAP are emitted from glass
melting furnaces.
The proposed glass manufacturing
rule would apply to manufacturers
producing glass by melting a mixture of
minerals and other compounds, then
cooling the melt in a manner that
prevents it from crystallizing. The
primary constituent of all glass is silica,
but most glass contains several other
minerals and substances. Examples
include soda ash, potash, limestone,
feldspar, potassium nitrate, boric acid,
iron oxide, and sodium nitrate. Metal
oxides can be included in the glass
manufacturing formulation to produce
colored or tinted glass. Some examples
include iron oxide, chromium oxide,
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cobalt oxide, nickel, and selenium.
Other compounds, such as lead oxide
and arsenic compounds, can be added
to enhance or modify the final product.
Recycled glass, also known as cullet, is
a primary ingredient of many glass
formulations.
Glass manufacturing plants can be
broadly classified by product type as
one of the following: Flat glass,
container glass, or pressed and blown
glass. Flat glass includes plate glass
used for building windows and
automobile windshields. Container glass
includes soda, beer, and wine bottles,
jars, and other glass containers. Pressed
and blown glass includes a wide variety
of products such as light bulbs, glass
tubing, optical glass, glass cooking ware,
and industrial glassware.
As noted previously, the glass
manufacturing area source category was
listed based on emissions of the six
glass manufacturing metal HAP. The
Section 112(k) inventory included
emissions of these metal HAP from glass
manufacturing plants that use
compounds of one or more of the metal
HAP as raw materials that are added to
the glass manufacturing formulation to
impart specific characteristics to the
final glass product. We estimate that
there currently are 21 such plants in
operation in the U.S., and these 21
plants comprise the glass manufacturing
area source category.
B. What are the production processes
and emission points at facilities that
manufacture glass?
Regardless of the type of glass, the
process of manufacturing glass entails
batch measuring and mixing raw
materials in specified proportions,
charging the raw material batch mix into
a furnace, where it is melted to form
molten glass, forming the molten glass
into the desired shapes, and finishing
and packaging the final product.
Compounds of the glass
manufacturing metal HAP are
incorporated into glass manufacturing
batch formulations to either color, tint,
or impart certain characteristics, such as
clarity and brilliance, to the final glass
product. Lead oxide is used as a
clarifier, former, stabilizer, and for
radiation shielding in glass. Arsenic is
used as a fining agent to facilitate the
removal of bubbles from molten glass.
The other four glass manufacturing
metal HAP compounds are used
primarily to color or tint the glass.
Other metal HAP may also be emitted
from glass manufacturing furnaces.
These include antimony, selenium, and
cobalt. Although the source category
was not listed for these other metal
HAP, the air pollution controls used to
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obtain reductions of the glass
manufacturing metal HAP also reduce
emissions of other metal HAP where
they are used in the same process.
1. Selection of Source Category
Although listed originally as ‘‘Pressed
and Blown Glass and Glassware
Manufacturing,’’ the Glass
Manufacturing area source category
listing was based upon data from all of
the three primary sectors of the glass
manufacturing industry: Flat glass,
container glass, and pressed and blown
glass. We are clarifying that the Glass
Manufacturing area source category
includes any glass manufacturing
facility that operates one or more
furnaces which produce at least 45 Mg/
yr (50 tpy) of glass per furnace and use
the glass manufacturing metal HAP
compounds as raw materials, regardless
of the type of glass product
manufactured. This clarification does
not change the universe of sources that
were the basis of the original listing
notice.
2. Selection of Affected Sources
The affected source includes glass
manufacturing furnaces that meet two
criteria: The furnaces are charged with
one or more of the glass manufacturing
metal HAP as raw materials, and the
furnaces have annual production rates
of at least 45 Mg/yr (50 tpy). We
selected furnaces as the affected source
because glass melting furnaces emit the
HAP for which this source category was
listed pursuant to sections 112(c)(3) and
(k)(3)(B) (i.e., arsenic, cadmium,
chromium, lead, manganese, and
nickel).
C. How was GACT determined?
While most of the facilities that would
be subject to the proposed rule have
good operational controls in place to
control emissions of glass
manufacturing metal HAP, a few
facilities would have to install emission
controls or change their glass
formulation to meet the emission limits
in the proposed rule. We considered
costs and economic impacts in
determining GACT and found that the
cost effectiveness of reducing PM–10
using add-on control is excellent for PM
as well as for reducing glass
manufacturing metal HAP. While we
believe the consideration of costs and
economic impacts is important for area
sources, we found that the emission
reductions achieved by the proposed
rule were compelling. Our analyses
show that the proposed rule would
result in substantial reductions in
emissions at reasonable costs for this
area source category, achieving 28 tons
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per year reductions in glass
manufacturing metal HAP and 415 tons
per year reductions in PM. We explain
below in detail our proposed GACT
determinations.
1. Background
Section 112(d)(5) of the CAA allows
us to develop area source standards
based on GACT. In identifying GACT for
the affected sources in the Glass
Manufacturing area source category, we
compiled data on existing glass
manufacturing plants through a series of
site visits, a Section 114 information
collection request (ICR), operating
permits and permit applications,
emission inventory reports, emission
test reports, published reports on the
industry, and databases such as the
Toxic Release Inventory and National
Emission Inventory (NEI) databases.
Detailed data on approximately 80 glass
manufacturing plants were compiled in
a database, which we then used for
subsequent analyses to determine
GACT.
The data compiled on existing glass
manufacturing facilities included permit
limits for PM emissions for
approximately 150 furnaces. When
converted to a common format (e.g.,
pounds per ton (lbs/ton)) the data show
a wide range in PM emission limits. To
meet the most stringent PM emission
limits specified in title V permits, plants
typically use electrostatic precipitators
(ESPs) or fabric filters.
The data also show that many existing
glass furnaces are subject to 40 CFR 60,
subpart CC, Standards of Performance
for Glass Manufacturing Plants (Glass
NSPS). The Glass NSPS establishes
emission limits for PM and applies to all
glass manufacturing plants constructed
or modified since 1980 that produce or
have the design capacity to produce at
least 4,550 kilograms (kg) (about 5 tons)
of glass in one day. Depending on the
glass recipe, fuel, and process used, the
NSPS limits range from 0.2 to 2.0 lbs of
PM/ton of glass produced. To comply
with the NSPS, plants typically use ESP,
fabric filters, or process modifications.
Based on the data compiled,
approximately 40 percent of container
glass furnaces, 50 percent of flat glass
furnaces, and 25 percent of pressed and
blown glass furnaces are subject to the
NSPS.
2. Selection of PM as a Surrogate for
Glass Manufacturing Metal HAP
For glass manufacturing furnaces that
are charged with any of the glass
manufacturing metal HAP as raw
materials, PM emissions contain those
glass manufacturing metal HAP, and
emissions control equipment that is
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designed and operated to control PM
emissions also control emissions of the
glass manufacturing metal HAP.
Furthermore, many glass manufacturing
plants have title V operating permits
that require PM emissions controls and
establish emissions limits for PM. For
these reasons, we are proposing to
establish standards using PM as a
surrogate for the glass manufacturing
metal HAP. Controlling PM emissions
will control emissions of the glass
manufacturing metal HAP since the
metals are contained within the PM—
they are in the particulate form as
opposed to the gaseous form. Particulate
matter controls used at existing glass
manufacturing plants are the same
controls available to control particulate
metal HAP such as the six glass
manufacturing metal HAP. These
controls capture particulate metal HAP
non-preferentially along with other PM,
thus making PM a reasonable surrogate
for the metal HAP. We have used this
approach in several other NESHAP in
which PM was determined to be a
surrogate for the metal HAP in the PM.
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3. Selection of Emission Factor Format
The data compiled on existing glass
manufacturing facilities included permit
limits for PM emissions for
approximately 150 furnaces. The permit
limits are expressed in a variety of
formats (units), such as emission factors
or production-based mass emission rates
(e.g., lbs emitted per ton of glass
produced), emission concentrations
(e.g., gr/dscf of exhaust), and emission
rates (e.g., lbs/hr). Due to the wide range
in furnace sizes, we are proposing to use
the emission factor format because this
format normalizes emissions as a
function of production rate.
Furthermore, of the 150 permit limits
reviewed, the permits for 55 furnaces
specified emission limits in the format
of an emission factor. In addition, the
Glass NSPS specifies emission limits as
emission factors.
4. Selection of GACT for Glass Melting
Furnaces
In evaluating GACT for the glass
manufacturing area source category, we
reviewed the available data for glass
melting furnaces that have installed
emission controls to reduce emissions of
PM and metal HAP. Electrostatic
precipitators are by far the most
commonly used device for controlling
emissions of PM or metal HAP from
glass furnaces. Among the furnaces that
produce glass using metal HAP
compounds as raw materials,
approximately 35 percent are controlled
with ESPs. This includes all of the
controlled furnaces in the flat glass and
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container glass sectors that are charged
with metal HAP. For furnaces in the
pressed and blown glass sector that
produce glass using metal HAP,
approximately 38 percent are controlled
with ESPs and 24 percent are controlled
with fabric filters.
The available test data on controlled
emissions of PM and/or metal HAP from
furnaces were reviewed. The resulting
data set includes the results from 19
tests of PM emissions on ESP-controlled
furnaces. The emission factors
developed from the data ranged from
0.032 to 0.25 lb PM/ton of glass
produced, and the average emission
factor was determined to be 0.11 lb PM/
ton of glass produced. In order to
establish an emission limit representing
the variation in normal process
operation and emissions from a wellcontrolled glass furnace, we utilized a
statistical approach by calculating the
99th percentile of the data set. This
resulted in a PM emission limit of 0.2
lb/ton.
As an alternative to expressing the
identified limit in terms of PM, we
evaluated expressing the limit in terms
of an equivalent emission limit for metal
HAP. In this regard, we reviewed the
available data on controlled furnaces
that were charged with the glass
manufacturing metal HAP as raw
materials. The resulting data set
included the results from 15 emission
tests. The emission factors developed
from the data ranged from 0.0001 to
0.023 lb metal HAP/ton and averaged
0.008 lb metal HAP/ton. Applying the
same methodology that we used to
determine the PM emission limit for
GACT, we developed GACT in terms of
an equivalent metal HAP emission limit
to be 0.02 lb metal HAP/ton of glass
produced. We consider the PM emission
factor of 0.2 lb/ton of glass produced
and the glass manufacturing metal HAP
emission factor of 0.02 lb/ton of glass
produced to be equivalent measures of
GACT for well-controlled glass
manufacturing furnaces.
The estimated cost effectiveness for
requiring furnaces charged with glass
manufacturing metal HAP to meet the
0.2 lb/ton PM emission limit ranges
from approximately $2,000 to $6,300
per ton of PM removed. In terms of
metal HAP removed, the cost
effectiveness of meeting the 0.2 lb/ton
PM emission limit depends largely on
the amount of metal HAP included in
the batch formulation. For example, for
furnaces that produce glass containing
30 percent lead, the cost effectiveness
would be approximately $6,500 per ton
of metal HAP removed. However, some
facilities produce glass using metal HAP
in very small amounts; some plants also
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53845
use a glass manufacturing formulation
that retains most of the metal HAP in
the glass product. In both cases, the cost
effectiveness for installing controls to
meet the proposed 0.2 lb/ton PM
emission limit could exceed several
million dollars per ton of metal HAP
removed. In such cases, the equivalent
metal HAP emission limit of 0.02 lb/ton
would allow plants to comply with the
proposed rule by using glass
formulations with very low metal HAP
emissions.
Our GACT determinations reflect the
levels of emissions reductions that are
being achieved by well-controlled
sources, and we have concluded that the
proposed rule would achieve significant
reductions of metal HAP and PM when
applied to this source category. We
considered the costs and economic
impacts of the proposed emission limits.
We also considered whether an
emission limit more stringent than the
0.2 lb PM/ton or 0.02 lb metal HAP/ton
could be achieved by facilities using the
technologies described above. We are
proposing that requiring more stringent
emission limits would not result in
significantly greater emission reductions
than what we project the proposed rule
would achieve. Requiring additional
controls would result in only marginal
reductions of emissions at very high
costs for modest incremental
improvement in control for this area
source category.
D. What are the proposed requirements
for area sources?
1. Applicability and Compliance Dates
The proposed NESHAP would apply
to any glass manufacturing plant that is
an area source of HAP emissions and
operates one or more furnaces which
produce at least 50 tpy of glass per
furnace by melting a mixture of raw
materials that includes compounds of
one or more of the glass manufacturing
metal HAP.
Under this proposed rule, the
compliance date for existing sources
would be 2 years following
promulgation of the final rule. However,
owners or operators of affected sources
could request an extension of an
additional one year to comply with the
proposed rule, as allowed under section
112(i)(3)(B) of the CAA and under
§ 63.6(i)(4)(A), if the additional time is
needed to install emission controls. The
request for an extension of the
compliance date would have to be
submitted to the permitting agency no
later than 12 months prior to the
compliance date. In addition, the owner
or operator would have to apply for a
revision of the facility’s title V permit to
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incorporate the conditions of the
compliance date extension. The
compliance date for new or
reconstructed sources would be the date
of promulgation of the final rule or the
startup date for the source, whichever is
later. The compliance date for facilities
with no affected sources at the time of
promulgation and which later change
processes or increase production and
trigger applicability of the proposed
rule, would be 2 years following the
date on which the facility made the
process changes or increased production
and thereby became subject to the
proposed NESHAP.
2. Proposed Standards for New,
Existing, and Reconstructed Sources
This proposed rule would require
new and existing affected furnace to
comply with a PM emission limit of 0.2
lb/ton of glass produced or an
equivalent metal HAP emission limit of
0.02 lb/ton of glass produced. We
selected these emission limits based on
GACT for glass manufacturing furnaces,
as explained in Section IV.C. of this
preamble.
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3. Initial Testing Requirements
The proposed rule would require an
initial one-time performance test on
each affected furnace unless the furnace
had been tested during the previous 5
years, and the previous test
demonstrated compliance with the
emission limits in this proposed rule
using the same test methods and
procedures specified in this proposed
rule. The initial performance test is
needed to demonstrate that affected
sources meet the emission limits.
To demonstrate compliance with the
PM emission limits, the proposed rule
would require testing using Methods 5
or 17. Method 5 is a standard method
for measuring PM and is the test method
specified in the Glass NSPS. Method 17
is a standard alternative method for PM
where in-stack testing is appropriate. To
meet the metal HAP emission limit,
plants would be required to test using
Method 29, which is the standard
method for measuring any metal HAP.
4. Monitoring Requirements
Under the proposed rule, the owner or
operator of an existing affected glass
furnace that is controlled with an ESP
would be required to monitor the
secondary voltage and secondary
electrical current to each field of the
ESP continuously and record the results
at least once every 8 hours. This
proposed rule would require the owner
or operator of a new or reconstructed
affected furnace equipped with an ESP
to install and operate one or more
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continuous parameter monitoring
systems to continuously measure and
record the secondary voltage and
electrical current to each field of the
ESP. We selected these parameter
monitoring requirements because
secondary voltage and secondary
electrical current are reliable indicators
of ESP performance. Either of these
parameters dropping below established
levels provides an indication that the
electrical power to the ESP field in
question has decreased and collection
efficiency may have decreased
accordingly.
The proposed rule would require
owners or operators of an existing
affected glass furnace that is controlled
with a fabric filter to monitor the fabric
filter inlet temperature continuously
and record the results at least once
every 8 hours. We selected this
monitoring requirement because it is
important to ensure that the exhaust gas
temperature does not exceed the
maximum allowable temperature for the
filter bags. This proposed rule would
require the owner or operator of a new
or reconstructed affected furnace that is
equipped with a fabric filter to install
and operate a bag leak detector. Bag leak
detectors provide a reliable and costeffective indicator of tears and other
damage to fabric filter bags.
As an alternative to monitoring ESP
secondary voltage and electrical current
or fabric filter inlet temperature, owners
or operators of affected furnaces
equipped with either of these control
devices would have the option of
requesting alternative monitoring, as
allowed under § 63.8(f). The alternative
monitoring request would have to
include a description of the monitoring
device or monitoring method that would
be used; instrument location; inspection
procedures; quality assurance and
quality control measures; the parameters
that would be monitored; and the
frequency with which the operating
parameter values would be measured
and recorded. The owner or operator of
an affected furnace that is equipped
with a control device other than an ESP
or fabric filter, or that uses other
methods to reduce emissions, would be
required to submit a request for
alternative monitoring, as described in
§ 63.8(f).
5. Control Device Inspections
Under this proposed rule, the owner
or operator of an affected furnace would
be required to conduct initial and
periodic inspections of the furnace
control device. For fabric filters, the
proposed rule would require annual
inspections of the ductwork, housing,
and fabric filter interior. For ESP, the
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proposed rule would require annual
inspections of the ductwork, hopper,
and housing, and inspections of the ESP
interior every 2 years.
6. Notification and Recordkeeping
Requirements
Under this proposal, owners and
operators of all affected glass
manufacturing plants that operate at
least one furnace that produces at least
45 Mg/yr (50 tpy) of glass using any of
the glass manufacturing metal HAP as
raw materials would be required to
submit an Initial Notification, as
required under § 63.9(b). Any facility
with an affected source would also have
to submit a Notification of Compliance
Status, as specified in § 63.9(h).
Owners and operators of glass
manufacturing facilities would be
required to keep records of all
notifications, as well as supporting
documentation for the notifications. In
addition, they would be required to
keep records of performance tests;
parameter monitoring data; monitoring
system audits and evaluations;
operation and maintenance of control
devices and monitoring systems; control
device inspections; and glass
manufacturing batch formulation and
production.
We selected the requirement for
submitting Initial Notifications and
Notifications of Compliance Status
under this proposed rule because these
requirements are specified in the part 63
General Provisions (subpart A). The
specific recordkeeping requirements
were selected because they are
consistent with the part 63 General
Provisions and are needed to document
compliance with the requirements of
this proposed rule.
V. Proposed Area Source NESHAP for
Secondary Nonferrous Metals
Processing
A. What area source category is affected
by the proposed rule?
Secondary nonferrous metals
processing facilities are facilities that
use furnaces to melt post-consumer
nonferrous metal scrap to make
products including bars, ingots, blocks,
and metal powders. The Secondary
Nonferrous Metals Processing area
source category consists of brass and
bronze ingot makers, secondary
magnesium processors, and secondary
zinc processors. This area source
category was listed pursuant to the
Urban Air Toxics Strategy (67 FR 43112,
June 26, 2002) due to the emissions of
the urban HAP arsenic, chromium, lead,
manganese, and nickel, all of which are
metal HAP.
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In May 2006, we sent an ICR to 98
secondary nonferrous metal processing
facilities identified by TRI, NEI and
Internet searches, as well as contact
with trade associations. Of the 98
facilities receiving the ICR, the ICR was
determined to be applicable to 10
facilities. Therefore there are 10
facilities in this area source category.
These facilities include brass and
bronze ingot makers, secondary
magnesium processors, and secondary
zinc processors. Reasons for why the
ICR was not applicable to many
facilities that received the initial ICR
mailing included: (1) The facilities were
no longer operating, (2) the facilities
were included in another secondary
nonferrous category such as secondary
lead, secondary aluminum, or secondary
copper, (3) the facilities reported no
emissions of the urban HAP arsenic,
chromium, lead, manganese, or nickel,
(4) the facilities processed ferrous
material, or (5) the facilities performed
no urban HAP-emitting processing
operations (e.g., scrap wholesalers).
B. What are the production processes
and emissions points at facilities that
process secondary nonferrous metals?
Basic production processes at
secondary nonferrous metals processing
facilities are: (1) Material handling and
pretreatment, which may include
crushing and screening operations, (2)
metal charging and melting, (3) metal
pouring and cooling, (4) removal of
cooled metal from molds, and (5)
finishing.
Brass and bronze ingot makers
include facilities where secondary
copper scrap (e.g., number 1 copper
scrap) is used to supplement copper
alloy scrap that is remelted and poured
into ingots. Furnaces used in secondary
brass and bronze ingot making include
natural gas-fired rotary kilns and
electric induction furnaces.
Furnaces used in brass and bronze
ingot making emit PM containing
metals. The PM emissions are totally
dependent upon the incoming scrap
metal which may contain the following
urban HAP: lead and smaller amounts of
cadmium, nickel, and manganese. In
some brass and bronze ingot making
processes, exhaust gases are drawn
through a quench chamber to cool the
gases prior to entering the baghouses to
prevent the gases from damaging or
destroying the bag filters.
Furnaces in secondary magnesium
processing emit PM which may contain
the urban HAP manganese. Furnaces
used in secondary magnesium
processing include natural gas-fired
crucibles and electric induction
furnaces. One secondary magnesium
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processor is currently in operation in
the U.S. and that facility is equipped
with a baghouse on the furnace exhaust.
Secondary zinc processors also emit
PM that may contain lead during
crushing and screening operations and
melting operations. Furnaces used in
secondary zinc processing include
natural gas-fired kettle, crucible, and
retort furnaces and electric induction
furnaces.
Furnace distillation with oxidation
produces zinc oxide dust. Distillation
involves vaporization of zinc at
temperatures from 982 to 1249 °C (1800
to 2280 °F). The zinc vapor discharges
directly into an air stream leading to a
refractory-lined combustion chamber.
Excess air completes the oxidation and
cools the zinc oxide dust which is then
collected in a fabric filter as the final
product. Because the zinc oxide dust is
the product, well-performing fabric
filters are used to optimize product
recovery.
According to the information we
received, emissions from furnace
operations at the secondary nonferrous
metals processing facilities and
secondary zinc crushing and screening
operations are all currently controlled
by fabric filters or baghouses, and the
collection efficiency of these fabric
filters or baghouses during normal
operations all exceed 99 percent.
1. Selection of Affected Source
Affected source means the collection
of equipment and processes in the
source category or subcategory to which
the subpart applies. The affected source
may be the same collection of
equipment and processes as the source
category or it may be a subset of the
source category. For each rule, we must
decide which individual pieces of
equipment and processes warrant
standards in the context of the CAA
section 112 requirements and the
industry operating practices.
We are proposing to designate as the
affected source in this proposed area
source NESHAP all secondary
nonferrous metal HAP-emitting
operations at brass and ingot making,
secondary magnesium processing, and
secondary zinc processing facilities.
Specifically, based on data from ICR
responses, we are designating as the
affected source all crushing or screening
operations at secondary zinc processing
facilities and furnace melting operations
at all secondary nonferrous metal
processing facilities. This proposed rule
includes requirements for the control of
emissions from all crushing or screening
operations at secondary zinc processing
facilities and furnace melting operations
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at all secondary nonferrous metal
processing facilities.
2. Selection of Pollutants
For this proposed rule, we decided
that it was impractical to establish
individual standards for each specific
secondary nonferrous metal HAP that
could be present in the various
processes (e.g., separate standards
arsenic, chromium, lead, manganese,
and nickel). Establishing separate
standards for each individual metal
HAP would impose costly and
significantly more complex compliance
and monitoring requirements.
All of the urban HAP emitted by
sources in this area source category are
metal HAP. When released, each of
these secondary nonferrous metal HAP
compounds behaves as PM.
Accordingly, standards requiring good
control of PM (e.g., requiring a
baghouse) will also effectively control
the secondary nonferrous metal HAP
emissions from sources in this area
source category. Based on these
considerations, we are proposing
standards for Secondary Nonferrous
Metals Processing based on control of
total PM as a surrogate pollutant for the
individual secondary nonferrous metal
HAP.
A sufficient correlation exists between
PM and these secondary nonferrous
metal HAP to rely on PM as a surrogate
for both the presence of the HAP and for
their control. When released, each of the
secondary nonferrous metal HAP
compounds behaves as PM. The control
technologies used for the control of PM
emissions achieve comparable levels of
performance on the individual
secondary nonferrous metal HAP.
Further, as previously mentioned, the
amount of secondary nonferrous metal
HAP emissions from brass and bronze
ingot making, secondary magnesium
processing, and secondary zinc
processing can vary depending on the
HAP content in the incoming scrap
metals. Because of the inherent
variability and unpredictability of the
HAP compositions and amounts in
incoming scrap material, it is difficult to
establish individual numerical
emissions for each secondary
nonferrous metal HAP.
C. How was GACT determined?
All of the facilities in this source
category have good operational controls
in-place and most incoming materials
contain small quantities of secondary
nonferrous metal HAP. We evaluated
the control technologies and
management practices that reduce HAP
emissions that are generally available
for the secondary nonferrous metals
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processing area source category. We also
considered costs and economic impacts
in determining GACT. We believe the
consideration of costs and economic
impacts is especially important for the
well-controlled secondary nonferrous
metals processing area sources because,
given current well-controlled levels,
requiring an additional level of control
would result in only marginal
reductions in emissions at very high
costs for modest incremental
improvement in control for this area
source category. We explain below in
detail our proposed GACT
determinations.
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1. GACT for Existing Sources
In identifying GACT for existing
affected sources in the Secondary
Nonferrous Metals Processing area
source category, we considered the
available data on the 10 existing
facilities. In their ICR responses, these
facilities reported using baghouses on
crushing or screening operations at
secondary zinc facilities and on furnace
melting operations at all facilities and
that such baghouses performed at a PM
collection efficiency of at least 99
percent or achieved an outlet
concentration of at least 0.050 grams per
dry standard cubic meter (0.022 gr/dscf)
where collection efficiency was not
reported.
We are proposing using a baghouse or
fabric filter that achieves a PM control
efficiency of at least 99 percent as GACT
for existing sources because we
determined that this level of control is
generally available, is cost effective, and
is effective for controlling emissions of
PM and secondary nonferrous metal
HAP.
2. GACT for New Sources
In identifying GACT for new affected
sources in the Secondary Nonferrous
Metals Processing area source category,
we considered the available data on the
10 existing facilities. The best
performing facilities reported that each
baghouse used at their facilities
performed at a PM collection efficiency
of at least 99.5 percent.
We contacted baghouse manufacturers
to gather information on design
parameters and performance for new
baghouse installations in the secondary
nonferrous metals processing industry.
Furthermore, we also considered the
performance of baghouses at similar
sources (e.g., melting furnaces used in
other industries).
Based on available data on the 10
existing facilities, contact with baghouse
manufacturers, and consideration of
baghouse performance at similar
sources, we are proposing using a
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baghouse or fabric filter that achieves a
PM control efficiency of at least 99.5
percent as GACT for new affected
sources.
D. What are the proposed requirements
for area sources?
1. Applicability and Compliance Dates
The proposed standards would apply
to any new or existing affected source at
an area source secondary nonferrous
metals processing facility. The affected
source includes all crushing or
screening operations at a secondary zinc
processing facility and all furnace
melting operations located at a
secondary nonferrous metals processing
facility.
The owner or operator of an existing
affected source would have to comply
with the standards by the date of
promulgation of the final rule. The
owner or operator of a new affected
source would be required to comply
with the standards by the date of
promulgation of the final rule, or upon
initial startup, whichever is later.
2. Proposed Standards
The proposed standards would
require the owner or operator of an
existing affected source to route the
emissions from the affected source
through a fabric filter or baghouse that
achieves a control efficiency of at least
99.0 percent.
The proposed standards would
require the owner or operator of a new
affected source to route the emissions
from the affected source through a fabric
filter or baghouse that achieves a control
efficiency of at least 99.5 percent.
3. Proposed Compliance Requirements
Performance test requirements. The
owner or operator of any existing or new
affected source would be required to
conduct a one-time initial performance
test on the affected source. Existing
affected sources that were tested within
the past 5 years of the compliance date
would be exempt from this one-time test
if the test were conducted using the
same procedures specified in the
proposed standards and either no
process changes had been made since
the test, or the owner or operator must
demonstrate that the results of the
performance test, with or without
adjustments, reliably demonstrated
compliance despite process changes.
Existing and new affected sources
would have to be tested using Methods
5 or 17. Method 5 is a standard method
for measuring PM and Method 17 is a
standard alternative method for PM
where in-stack testing is appropriate.
Initial compliance demonstration
requirements. The owner or operator of
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any existing or new affected source
would be required to include initial
compliance certifications for the
proposed standard in their Notification
of Compliance Status.
The owner or operator of each
existing and new affected source would
be required to conduct an initial
inspection of each baghouse. The owner
or operator would be required to
visually inspect the system ductwork
and baghouse unit for leaks and inspect
the inside of each baghouse for
structural integrity and fabric filter
condition. The owner or operator would
be required to record the results of the
inspection and any maintenance action
taken.
For each installed baghouse which
has been operated within 60 days of the
compliance date, the owner or operator
would be required to conduct the initial
inspection no later than 60 days after
the applicable compliance date. For an
installed baghouse which has not been
operated within 60 days of the
compliance date, the owner or operator
would be required to conduct an initial
inspection prior to startup of the
baghouse.
An initial inspection of the internal
components of a baghouse is not
required if an inspection has been
performed within the past 12 months.
Monitoring requirements. For existing
affected sources, the owner or operator
would be required to conduct either
daily EPA Method 22 VE tests or weekly
visual inspections of the baghouse
system ductwork for leaks, as well as
yearly inspections of the interior of the
baghouse to determine its structural
integrity and to determine the condition
of the fabric filter. These monitoring
requirements would ensure that the
baghouse is kept in a satisfactory state
of maintenance and repair and
continues to operate efficiently.
For new affected sources, the owner
or operator would be required to operate
and maintain a bag leak detection
system for each baghouse used to
comply with the proposed standards.
We decided to require bag leak
detection systems because these systems
can be incorporated into the design and
operation of new sources without
retrofitting, as would be the case if they
were to be incorporate into existing
sources. Bag leak detection systems are
typical requirements in our regulations
of new sources that are of the size and
complexity as secondary nonferrous
metals processing facilities.
The proposed standards would
require the owner or operator to keep
records of the date, place, and time of
the monitoring; the person conducting
the monitoring; the monitoring
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technique or method; the operating
conditions during monitoring; and the
monitoring results.
Notification and recordkeeping
requirements. We are proposing that
affected sources submit Initial
Notifications and Notifications of
Compliance Status because they are
needed to identify the affected sources
subject to the proposed standards and to
confirm the compliance status of the
sources. To ensure that facilities have
sufficient time to submit the
notifications once the rule is
promulgated, we are proposing that
facilities submit the notifications no
later than 120 days after the compliance
date for this rule. The submittal date for
the notifications is based on the
requirement for submitting Initial
Notifications specified in the part 63
General Provisions.
We are soliciting information on any
control technologies or management
practices used to limit emissions of PM
or metal HAP from secondary
nonferrous metals processing area
sources and any cost information
associated with such control
approaches. We also request comment
on GACT and the proposed standards.
VI. Proposed Exemption of Certain
Area Source Categories From Title V
Permitting Requirements
We are proposing exemptions from
title V permitting requirements for
affected facilities in the clay ceramics
and secondary nonferrous metals
processing area source categories for the
reasons described below. Glass
manufacturers that would be subject to
this proposed rule are already subject to
title V requirements because they are
major sources of PM, NOX, or both.
Therefore, we are not proposing to
exempt the glass manufacturing area
source category from title V.
Section 502(a) of the CAA provides
that the Administrator may exempt an
area source category from title V if he
determines that compliance with title V
requirements is ‘‘impracticable,
infeasible, or unnecessarily
burdensome’’ on an area source
category. See CAA section 502(a). In
December 2005, in a national
rulemaking, EPA interpreted the term
‘‘unnecessarily burdensome’’ in CAA
section 502 and developed a four-factor
balancing test for determining whether
title V is unnecessarily burdensome for
a particular area source category, such
that an exemption from title V is
appropriate. See 70 FR 75320, December
19, 2005 (‘‘Exemption Rule’’).
The four factors that EPA identified in
the Exemption Rule for determining
whether title V is ‘‘unnecessarily
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burdensome’’ on a particular area source
category include: (1) Whether title V
would result in significant
improvements to the compliance
requirements, including monitoring,
recordkeeping, and reporting, that are
proposed for an area source category (70
FR 75323); (2) whether title V
permitting would impose significant
burdens on the area source category and
whether the burdens would be
aggravated by any difficulty the sources
may have in obtaining assistance from
permitting agencies (70 FR 75324); (3)
whether the costs of title V permitting
for the area source category would be
justified, taking into consideration any
potential gains in compliance likely to
occur for such sources (70 FR 75325);
and (4) whether there are
implementation and enforcement
programs in place that are sufficient to
assure compliance with the NESHAP for
the area source category, without relying
on title V permits (70 FR 75326).
In discussing the above factors in the
Exemption Rule, we explained that we
considered on ‘‘a case-by-case basis the
extent to which one or more of the four
factors supported title V exemptions for
a given source category, and then we
assessed whether considered together
those factors demonstrated that
compliance with title V requirements
would be ‘unnecessarily burdensome’
on the category, consistent with section
502(a) of the Act.’’ See 70 FR 75323.
Thus, in the Exemption Rule, we
explained that not all of the four factors
must weigh in favor of exemption for
EPA to determine that title V is
unnecessarily burdensome for a
particular area source category. Instead,
the factors are to be considered in
combination, and EPA determines
whether the factors, taken together,
support an exemption from title V for a
particular source category.
We examined the four factors for both
of the area source categories that we are
proposing an exemption. As explained
below, after evaluating the relevant
factors, we concluded that the
requirements of title V would be
unnecessarily burdensome on the area
source categories for which we are
proposing an exemption from title V.
In the Exemption Rule, in addition to
determining whether compliance with
title V requirements would be
unnecessarily burdensome on an area
source category, we considered,
consistent with the guidance provided
by the legislative history of section
502(a), whether exempting the area
source category would adversely affect
public health, welfare or the
environment. See 70 FR 15254–15255,
March 25, 2005. As discussed below in
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sections VI.A and VI.B of this preamble,
we have determined that the proposed
exemptions from title V would not
adversely affect public health, welfare
and the environment.
A. Clay Ceramics Manufacturing
We compared the title V monitoring,
recordkeeping, and reporting
requirements (factor one) to the
requirements in the proposed NESHAP
for the Clay Ceramics Manufacturing
area source category. EPA determined
that the management practices currently
used at most facilities is GACT, and the
proposed rule requires recordkeeping
that serves as monitoring and deviation
reporting to assure compliance with the
NESHAP. The monitoring component of
the first factor favors title V exemption
because this proposed standard
provides monitoring that assures
compliance with the requirements of the
proposed rule. For atomized glaze spray
operations, the proposed NESHAP
requires the use of PM control systems
(e.g., water-wash system or wet
scrubber) or management practices (e.g.,
HVLP spray equipment); and periodic
visual APCD inspections at existing
sources; daily VE tests; or an EPAapproved alternate monitoring program.
For kilns that fire glazed ceramic ware,
the proposed NESHAP requires
management practices (i.e., kiln fuel and
firing temperature) and a daily peak
firing temperature check. For those
compliance options involving
management practices, monitoring other
than recordkeeping is not practical or
appropriate. Records are required to
assure that the management practices
are followed, including records of the
type of air pollution control used, the
types and quantities of wet glazes used,
the type of fuel used in the kilns, and
the kiln peak firing temperature.
As part of the first factor, we have
considered the extent to which title V
could potentially enhance compliance
for area sources covered by this
proposed rule through recordkeeping or
reporting requirements. We have
considered the various title V
recordkeeping and reporting
requirements, including requirements
for a 6-month monitoring report,
deviation reports, and an annual
certification in 40 CFR 70.6 and 71.6.
For any affected clay ceramics
manufacturing area source facility, the
proposed NESHAP requires an initial
notification and a notification of
compliance status. The proposed clay
ceramics manufacturing NESHAP also
requires affected facilities to maintain
records showing compliance with the
required equipment standard and
management practices. The information
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required in the notifications and records
is similar to the information that must
be provided in the deviation reports
required under 40 CFR 70.6(a)(3) and 40
CFR 71.6(a)(3). We acknowledge that
title V might impose additional
compliance requirements on this
category, but we have determined that
the monitoring, recordkeeping and
reporting requirements of the proposed
NESHAP for clay ceramics
manufacturing are sufficient to assure
compliance with the provisions of the
NESHAP, and title V would not
significantly improve those compliance
requirements.
For the second factor, we determine
whether title V permitting would
impose a significant burden on the area
sources in the category and whether that
burden would be aggravated by any
difficulty the source may have in
obtaining assistance from the permitting
agency. Subjecting any source to title V
permitting imposes certain burdens and
costs that do not exist outside of the title
V program. EPA estimated that the
average cost of obtaining and complying
with a title V permit was $38,500 per
source for a 5-year permit period,
including fees. See Information
Collection Request for Part 70 Operating
Permit Regulations, January 2000, EPA
ICR Number 1587.05. EPA does not
have specific estimates for the burdens
and costs of permitting clay ceramics
manufacturing area sources; however,
there are certain activities associated
with the part 70 and 71 rules. These
activities are mandatory and impose
burdens on the facility. They include
reading and understanding permit
program guidance and regulations;
obtaining and understanding permit
application forms; answering follow-up
questions from permitting authorities
after the application is submitted;
reviewing and understanding the
permit; collecting records; preparing
and submitting monitoring reports on a
6-month or more frequent basis;
preparing and submitting prompt
deviation reports, as defined by the
State, which may include a combination
of written, verbal, and other
communications methods; collecting
information, preparing, and submitting
the annual compliance certification;
preparing applications for permit
revisions every 5 years; and, as needed,
preparing and submitting applications
for permit revisions. In addition,
although not required by the permit
rules, many sources obtain the
contractual services of consultants to
help them understand and meet the
permitting program’s requirements. The
ICR for part 70 provides additional
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information on the overall burdens and
costs, as well as the relative burdens of
each activity described here. Also, for a
more comprehensive list of
requirements imposed on part 70
sources (hence, burden on sources), see
the requirements of 40 CFR 70.3, 70.5,
70.6, and 70.7.
In assessing the second factor for clay
ceramics manufacturing facilities, we
found that 34 of the 51 plants affected
by the proposed rule are small
businesses, most with only 100 or fewer
employees. These small sources lack the
technical resources needed to
comprehend and comply with
permitting requirements and the
financial resources needed to hire the
necessary staff or outside consultants.
As discussed above, title V permitting
would impose significant costs on these
area sources, and, accordingly, we
conclude that title V is a significant
burden for sources in this category.
Most are small businesses with limited
resources, and under title V they would
be subject to numerous mandatory
activities with which they would have
difficulty complying, whether they were
issued a standard or a general permit.
Furthermore, given the number of
sources in the category and the
relatively small size of many of those
sources, it would likely be difficult for
them to obtain assistance from the
permitting authority. Thus, we find that
factor two strongly supports title V
exemption for clay ceramics
manufacturing facilities.
The third factor, which is closely
related to the second factor, is whether
the costs of title V permitting for these
area sources would be justified, taking
into consideration any potential gains in
compliance likely to occur for such
sources. We explained above under the
second factor that the costs of
compliance with title V would impose
a significant burden on most of the 51
clay ceramics manufacturing facilities
affected by the proposed rule. We also
concluded in considering the first factor
that, while title V might impose
additional requirements, the
monitoring, recordkeeping and
reporting requirements in the proposed
NESHAP assure compliance with the
equipment standard and management
practices imposed in the NESHAP. In
addition, below in our consideration of
the fourth factor, we find that there are
adequate implementation and
enforcement programs in place to assure
compliance with the NESHAP. Because
the costs of compliance with title V are
so high, and the potential for gains in
compliance is low, title V permitting is
not justified for this source category.
Accordingly, the third factor supports
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title V exemptions for clay ceramics
manufacturing area sources.
The fourth factor we considered in
determining if title V is unnecessarily
burdensome is whether there are
implementation and enforcement
programs in place that are sufficient to
assure compliance with the NESHAP
without relying on title V permits. There
are State programs in place to enforce
this area source NESHAP, and we
believe that the State programs are
sufficient to assure compliance with this
NESHAP. We also noted that EPA
retains authority to enforce this
NESHAP anytime under CAA sections
112, 113 and 114. We further noted that
small business assistance programs
required by CAA section 507 may be
used to assist area sources that have
been exempted from title V permitting.
Also, States and EPA often conduct
voluntary compliance assistance,
outreach, and education programs
(compliance assistance programs),
which are not required by statute. We
determined that these additional
programs will supplement and enhance
the success of compliance with this area
source NESHAP. We believe that the
statutory requirements for
implementation and enforcement of this
NESHAP by the delegated States and
EPA and the additional assistance
programs described above together are
sufficient to assure compliance with this
area source NESHAP without title V
permits.
In applying the fourth factor in the
Exemption Rule, where EPA had
deferred action on the title V exemption
for several years, we had enforcement
data available to demonstrate that States
were not only enforcing the provisions
of the area source NESHAP that we
exempted, but that the States were also
providing compliance assistance to
assure that the area sources were in the
best position to comply with the
NESHAP. See 70 FR 75325–75326. In
proposing this rule, we do not have
similar data available on the specific
enforcement as in the Exemption rule,
but we have no reason to think that
States will be less diligent in enforcing
this NESHAP. See 70 FR 75326. In fact,
States must have adequate programs to
enforce the section 112 regulations and
provide assurances that they will
enforce all NESHAP before EPA will
delegate the program. See 40 CFR part
63, subpart E.
In light of all of the above, we
conclude that there are implementation
and enforcement programs in place that
are sufficient to assure compliance with
the Clay Ceramics Manufacturing
NESHAP without relying on title V
permitting.
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Balancing the four factors for this area
source category strongly supports the
proposed finding that title V is
unnecessarily burdensome. While title
V might add additional compliance
requirements if imposed, we conclude
that there would not be significant
improvements to the compliance
requirements in the NESHAP because
the requirements in this proposed rule
are specifically designed to assure
compliance with the standards and
management practices imposed on this
area source category. We also conclude
that the costs of compliance with title V,
in conjunction with the likely difficulty
this number of small sources would
have obtaining assistance from the
permitting authority, would impose a
significant burden on the sources. We
determined that the high relative costs
would not be justified given that there
is likely to be little or no potential gain
in compliance if title V were required.
And, finally, there are adequate
implementation and enforcement
programs in place to assure compliance
with the NESHAP. Thus, we conclude
that title V permitting is ‘‘unnecessarily
burdensome’’ for the Clay Ceramics
Manufacturing area source category.
In addition to evaluating whether
compliance with title V requirements is
‘‘unnecessarily burdensome’’, EPA also
considered, consistent with guidance
provided by the legislative history of
section 502(a), whether exempting the
Clay Ceramics Manufacturing area
source category from title V
requirements would adversely affect
public health, welfare, or the
environment. Exemption of the Clay
Ceramics Manufacturing area source
category from title V requirements
would not adversely affect public
health, welfare, or the environment
because the level of control would
remain the same if a permit were
required. The title V permit program
does not impose new substantive air
quality control requirements on sources,
but instead requires that certain
procedural measures be followed,
particularly with respect to determining
compliance with applicable
requirements. As stated in our
consideration of factor one for this
category, title V would not lead to
significant improvements in the
compliance requirements applicable to
existing or new area sources.
Furthermore, one of the primary
purposes of the title V permitting
program is to clarify, in a single
document, the various and sometimes
complex regulations that apply to
sources in order to improve
understanding of these requirements
and to help sources achieve compliance
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with the requirements. In this case,
however, placing all requirements for
the sources in a title V permit would do
little to clarify the requirements
applicable to the sources or assist them
in compliance with those requirements
because of the simplicity of the sources
and the NESHAP, and the fact that these
sources are not subject to other
NESHAP. We have no reason to think
that new sources would be substantially
different from the existing sources. In
addition, we explained in the
Exemption Rule that requiring permits
for the large number of area sources
could, at least in the first few years of
implementation, potentially adversely
affect public health, welfare, or the
environment by shifting State agency
resources away from assuring
compliance for major sources with
existing permits to issuing new permits
for these area sources, potentially
reducing overall air program
effectiveness. Based on the above
analysis, we conclude that title V
exemptions for the clay ceramics
manufacturing area sources will not
adversely affect public health, welfare,
or the environment for all of the reasons
explained above.
For the foregoing reasons, we are
proposing to exempt the Clay Ceramics
Manufacturing area source category
from title V permitting requirements.
B. Secondary Nonferrous Metal
Processing
We compared the title V monitoring,
recordkeeping, and reporting
requirements (factor one) to such
requirements in the NESHAP for the
Secondary Nonferrous Metal Processing
area source category. The proposed rule
requires that the affected sources
conduct weekly monitoring of the
required control device (i.e., baghouse
or fabric filter) for existing sources and
continuous monitoring of the required
control device for new sources. As
discussed above, we believe that these
monitoring requirements are adequate to
assure compliance with the control
requirements specified in the proposed
NESHAP. The monitoring component of
the first factor favors title V exemption
because this proposed standard
provides monitoring that assures
compliance with the requirements of the
proposed rule.
We also considered the extent to
which title V could potentially enhance
compliance for area sources covered by
this NESHAP through recordkeeping or
reporting requirements. For any affected
secondary nonferrous metal processing
area source facility, the proposed
NESHAP requires an initial notification
and a compliance status report, which
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53851
would include certifications by
responsible officials that the facilities
are in compliance and will continue to
comply with the NESHAP. In addition,
the affected facilities must maintain
records showing compliance with the
required monitoring. The required
records are similar to the information
that must be provided in the deviation
reports required under 40 CFR 70.6(a)(3)
and 40 CFR 71.6(a)(3). We believe that
these requirements are adequate to
assure compliance with the provisions
of the NESHAP.
We acknowledge that title V includes
some reporting requirements that are
not in the proposed NESHAP, including
requirements for a 6-month monitoring
report, deviation reports, and an annual
certification in 40 CFR 70.6 and 71.6.
However, as described above, we have
determined that the monitoring,
recordkeeping and reporting
requirements under the proposed
NESHAP are sufficient to assure
compliance with the provisions of the
NESHAP. Therefore, we do not believe
that these additional title V reporting
requirements would result in significant
improvements to the compliance
requirements.
Under the second factor, we
determined whether title V permitting
would impose a significant burden on
the area sources in the category and
whether that burden would be
aggravated by any difficulty the source
may have in obtaining assistance from
the permitting agency. Subjecting any
source to title V permitting imposes
certain burdens and costs that do not
exist outside of the title V program. EPA
estimated that the average cost of
obtaining and complying with a title V
permit was $38,500 per source for a 5year permit period, including fees. (See
Information Collection Request for Part
70 Operating Permit Regulations,
January 2000, EPA ICR Number
1587.05.) EPA does not have specific
estimates for the burdens and costs of
permitting secondary nonferrous metal
processing area sources; however, there
are certain source activities associated
with the part 70 and 71 rules. These
activities are mandatory and impose
burdens on the source. They include
reading and understanding permit
program guidance and regulations;
obtaining and understanding permit
application forms; answering follow-up
questions from permitting authorities
after the application is submitted;
reviewing and understanding the
permit; collecting records; preparing
and submitting monitoring reports on a
6-month or more frequent basis;
preparing and submitting prompt
deviation reports, as defined by the
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State, which may include a combination
of written, verbal, and other
communications methods; collecting
information, preparing, and submitting
the annual compliance certification;
preparing applications for permit
revisions every 5 years; and, as needed,
preparing and submitting applications
for permit revisions. In addition,
although not required by the permit
rules, many sources obtain the
contractual services of professional
scientists and engineers (consultants) to
help them understand and meet the
permitting program’s requirements. The
ICR for part 70 provides additional
information on the overall burdens and
costs, as well as the relative burdens of
each activity described here. Also, for a
more comprehensive list of
requirements imposed on part 70
sources (hence, burden on sources), see
the requirements of 40 CFR 70.3, 70.5,
70.6, and 70.7.
In assessing the second factor for
secondary nonferrous metal processing
facilities, we found that 6 of the 10
plants are small businesses, most with
only a few employees. These small
sources lack the technical resources
needed to comply with permitting
requirements and the financial
resources needed to hire the necessary
staff or outside consultants. As
discussed above, title V permitting
would impose significant economic and
non-economic costs on these area
sources, and, accordingly, we conclude
that title V is a significant burden for
sources in this category. In addition,
many of the sources in this area source
category are small businesses. Under
title V, they would be subject to
numerous mandatory activities, and
because of limited resources, they
would have difficulty complying,
whether they were issued a standard or
a general permit. Thus, we find that
factor two supports title V exemption
for secondary nonferrous metal
processing facilities.
The third factor, which is closely
related to the second factor, is whether
the costs of title V permitting for these
area sources would be justified, taking
into consideration any potential gains in
compliance likely to occur for such
sources. We explained above under the
second factor that the economic and
non-economic costs of compliance with
title V would impose a significant
burden on many secondary nonferrous
metal processing facilities. We also
concluded in considering the first factor
that the monitoring and recordkeeping
requirements in the NESHAP are
adequate to assure compliance with the
management practices proposed in the
NESHAP and that the additional title V
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compliance requirements would not
significantly improve compliance with
this NESHAP. In addition, in our
consideration of the fourth factor as
discussed below, we find that there are
adequate implementation and
enforcement programs in place to assure
compliance with the NESHAP. Because
the costs, both economic and noneconomic, of compliance with title V are
so high, and the potential for gains in
compliance is low, title V permitting is
not justified for this source category.
Accordingly, the third factor supports
title V exemptions for secondary
nonferrous metal processing area
sources.
The fourth factor we considered in
determining whether title V permitting
for the Secondary Nonferrous Metals
Processing area source category is
unnecessarily burdensome is whether
there are implementation and
enforcement programs in place that are
sufficient to assure compliance with this
NESHAP without relying on title V
permits. There are State programs in
place to enforce this area source
NESHAP, and we believe that these
State programs are sufficient to assure
compliance with this NESHAP.
Furthermore, EPA retains authority to
enforce this NESHAP anytime under
CAA sections 112, 113 and 114. In
addition to the State programs and
EPA’s authorities to implement and
enforce this NESHAP, small business
assistance programs required by CAA
section 507 may be used to assist area
sources that have been exempted from
title V permitting. Also, States and EPA
often conduct voluntary compliance
assistance, outreach, and education
programs (compliance assistance
programs), which are not required by
statute. We believe that the statutory
requirements for implementation and
enforcement of this NESHAP by the
delegated States and EPA and the
additional assistance programs
described above together are sufficient
to assure compliance with this area
source NESHAP without title V permits.
Furthermore, in applying the fourth
factor in the Exemption Rule, where
EPA had deferred action on the title V
exemption for several years, we had
enforcement data demonstrating that
States were not only enforcing the
provisions of those area source
NESHAP, but that the States were also
providing compliance assistance to
assure that the area sources were in the
best position to comply with the
NESHAP. See 70 FR 75325–75326.
Although we do not have similar data in
this case because the Secondary
Nonferrous Metals Processing area
source NESHAP has yet to be
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promulgated and enforced, we have no
reason to think that States will be less
diligent in enforcing NESHAP.
In light of all of the above, we
conclude that there are implementation
and enforcement programs in place that
are sufficient to assure compliance with
the Secondary Nonferrous Metal
Processing NESHAP without relying on
title V permitting.
Based on our assessment of the four
factors as described above, we find that,
when considered together, the four
factors demonstrate that compliance
with title V would be unnecessarily
burdensome for sources in the
Secondary Nonferrous Metals
Processing area source category. While
title V might add additional compliance
requirements, we believe that there
would not be significant improvements
to compliance with the NESHAP
because the requirements in this
proposed rule assure compliance with
the standards. Furthermore, there are
adequate implementation and
enforcement programs in place to assure
compliance with the NESHAP. On the
other hand, the economic and noneconomic costs of compliance with title
V, would impose a significant burden
on the sources. We believe that the high
relative costs would not be justified
given that there is likely to be little or
no potential gain in compliance if title
V were required. Based on these
considerations, we conclude that title V
permitting is ‘‘unnecessarily
burdensome’’ for the Secondary
Nonferrous Metal Processing area source
category.
In addition to evaluating whether
compliance with title V requirements is
‘‘unnecessarily burdensome’’, EPA
considered, consistent with guidance
provided by the legislative history of
section 502(a), whether exempting the
Secondary Nonferrous Metal Processing
area source category from title V
requirements would adversely affect
public health, welfare, or the
environment. Exemption of the
Secondary Nonferrous Metal Processing
area source category from title V
requirements would not adversely affect
public health, welfare, or the
environment because the level of
control would remain the same even if
a permit were required. The title V
permit program does not impose new
substantive air quality control
requirements on sources, but instead
requires that certain procedural
measures be followed, particularly with
respect to determining compliance with
applicable requirements. As stated in
our consideration of factor one for this
category, title V would not lead to
significant improvements in the
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compliance requirements applicable to
existing or new area sources.
Furthermore, one of the primary
purposes of the title V permitting
program is to clarify, in a single
document, the various and sometimes
complex regulations that apply to
sources in order to improve
understanding of these requirements
and to help sources to achieve
compliance with the requirements. In
this case, however, placing all
requirements for the sources in a title V
permit would do little to clarify the
requirements applicable to the sources
or assist them in compliance with those
requirements because of the simplicity
of the sources and the NESHAP, and the
fact that these sources are not subject to
other NESHAP or to other requirements
under the CAA. We have no reason to
think that new sources would be
substantially different from the existing
sources. In addition, we explained in
the Exemption Rule that requiring
permits could, at least in the first few
years of implementation, potentially
adversely affect public health, welfare,
or the environment by shifting State
agency resources away from assuring
compliance for major sources with
existing permits to issuing new permits
for these area sources, potentially
reducing overall air program
effectiveness. We therefore conclude
that title V exemptions for the
secondary nonferrous metal processing
area sources will not adversely affect
public health, welfare, or the
environment for all of the reasons
explained above.
For the foregoing reasons, we are
proposing to exempt the Secondary
Nonferrous Metal Processing area source
category from title V permitting
requirements.
VII. What are the impacts of the
proposed standards for area sources?
A. Glass Manufacturing
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1. Air Quality Impacts
For the three sources that would be
required to install emission controls to
meet the emission limits specified in
this proposed rule, we estimated
nationwide emissions of the glass
manufacturing metal HAP to be 26.2
Mg/yr (28.9 tpy). We estimate that the
rule as proposed would reduce
nationwide emissions of the glass
manufacturing metal HAP by about 25.6
Mg/yr (28.2 tpy). This proposed rule
would also reduce emissions of PM by
377 Mg/yr (415 tpy). These estimates are
based on the assumption that an ESP
would be installed on one pressed and
blown glass furnace, and that fabric
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filters would be installed on two
pressed and blown glass furnaces.
We project that, during the first 3
years of the proposed standard, nine
new furnaces would be constructed and
that all nine furnaces would be in the
container glass sector. Because none of
these new furnaces are expected to use
any of the glass manufacturing metal
HAP as raw materials, we project that
none of the nine new furnaces would be
affected by this proposed rule.
Therefore, we estimate that this
proposed rule would have no air quality
impacts on new sources.
Indirect or secondary air impacts of
this rule as proposed would result from
the increased electricity usage
associated with the operation of control
devices. Assuming that plants would
purchase electricity from a power plant,
we estimate that the standards as
proposed would increase secondary
emissions of criteria pollutants,
including PM, sulfur dioxide (SO2),
nitrogen oxides (NOX), and carbon
monoxide (CO) from power plants. For
three existing sources that would be
required to install emission controls, the
proposed rule would increase secondary
PM emissions by 0.28 Mg/yr (0.31 tpy);
secondary SO2 emissions by about 11.1
Mg/yr (12.2 tpy); secondary NOX
emissions by about 5.5 Mg/yr (6.1 tpy);
and secondary CO emissions by about
0.18 Mg/yr (0.20 tpy).
For the estimated nine new sources
within the Glass Manufacturing
industry over the next 3 years, we
estimate no secondary air impacts
because we project that none of the new
sources would be affected sources under
this proposed rule.
2. Water and Solid Waste Impacts
To comply with the rule as proposed,
we expect that affected facilities would
control emissions by installing and
operating ESP or fabric filters, neither of
which generates wastewater. Therefore,
we project that this rule as proposed
would have no water impacts. Glass
manufacturers typically purchase highly
refined and purified raw materials, and
they usually recycle internal captured
baghouse and ESP fines into the raw
material to be fed back into the furnace.
Therefore, we expect the solid waste
impacts to be far less than if facilities
were to dispose of their ESP and
baghouse fines. We estimate that the
proposed rule would generate 37.7 Mg/
yr (41.6 tpy) of solid waste from existing
sources. These estimates are based on
the assumption that an ESP would be
installed on one pressed and blown
glass furnace, and that fabric filters
would be installed on two pressed and
blown glass furnaces. For new sources,
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53853
we estimate that this proposed rule
would have no impacts on solid waste
generation.
3. Energy Impacts
Energy impacts consist of the
electricity and fuel needed to operate
control devices and other equipment
that would be required under the
proposed rule. We assume that affected
facilities would comply with the rule as
proposed by installing and operating
either ESP or fabric filters which require
electricity to operate. Specifically, we
assumed that an ESP would be installed
on one pressed and blown glass furnace,
and that fabric filters would be installed
on two pressed and blown glass
furnaces. Under this scenario, we
project that this rule as proposed would
increase overall energy demand (i.e.,
electricity demand) for existing sources
by about 1,160 megawatt-hours per year,
or 7.1 thousand gigajoules per year (6.7
billion British thermal units per year).
We estimate that none of the nine new
sources projected to go into operation
during the first 3 years of the standard
would be affected by this proposed rule.
Therefore, we are not expecting any
energy impacts for new sources.
4. Cost Impacts
The estimated total capital costs of
this proposed rule for existing sources
are $1.42 million. These capital costs
include the costs to purchase and install
ESP or fabric filters on the three affected
furnaces that are not currently
controlled. The estimated annualized
cost of the proposed rule for existing
sources would be $491,000 per year.
The annualized costs account for the
annualized capital costs of the control
and monitoring equipment, operation
and maintenance expenses, performance
testing, and recordkeeping costs for the
three existing facilities within the
source category that would be required
to install new emission controls. The
other affected facilities would incur
costs only for submitting the
notifications and for annual control
device inspections because those
facilities already meet the testing,
monitoring, and recordkeeping
requirements that would be required
under the proposed rule.
We estimate that none of the nine new
sources projected to go into operation
during the first 3 years of the standard
would be affected sources under this
proposed rule. Therefore, we estimate
no cost impacts for new sources.
5. Economic Impacts
Both the magnitude of control costs
needed to comply with the proposed
rule and the distribution of these costs
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among affected facilities can have an
impact in determining how the market
would change in response to the rule.
Total annualized costs for this proposed
rule are estimated to be approximately
$0.48 million. Only three facilities are
estimated to require additional capital
costs because of the proposed rule.
We obtained revenue data for two of
the three companies that operate
facilities that would be required to
install emission controls under this
proposed rule. Based on those data,
cost-to-sales estimates for those two
affected facilities would be 0.66 percent
and 1.0 percent, respectively. Revenue
data were not available for the other
facility that would be affected by the
proposed rule, so the national average
value of shipments per worker from the
2002 Census of Manufacturers was used
along with the average number of
workers per facility to estimate
revenues. The resulting costs for this
and the other two facilities are relatively
small and are not expected to result in
a significant market impact whether
they are passed on to the purchaser or
absorbed by the company.
B. Clay Ceramics Manufacturing
Unlike the glass manufacturing
industry, which still has some
uncontrolled sources of urban HAP,
sources in the clay ceramics
manufacturing source category have
made significant emission reductions
through process changes and
installation of control equipment.
Affected sources are well-controlled and
our proposed GACT determination
reflects such controls. We estimate that
the only impact to affected sources is
the labor burden associated with the
proposed reporting and recordkeeping
requirements. The cost associated with
recordkeeping and the one-time
reporting requirements is estimated to
be $974 per facility.
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C. Secondary Nonferrous Metals
Processing
Similar to the clay ceramics
manufacturing industry, all of the
affected sources in the secondary
nonferrous metal processing category
have installed control equipment on
their furnace melting operations and are
well-controlled. Affected sources are
well-controlled and our proposed GACT
determinations reflect such controls. We
estimate that the only impact associated
with the proposed rule is the reporting
and recordkeeping requirements. The
cost associated with recordkeeping and
the one-time reporting requirements is
estimated to be $390 per facility.
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VIII. Statutory and Executive Order
Reviews
A. Executive Order 12866: Regulatory
Planning and Review
Under Executive Order 12866 (58 FR
51735, October 4, 1993), this action is a
‘‘significant regulatory action’’ because
it may raise novel legal or policy issues.
Accordingly, EPA submitted this action
to OMB for review under Executive
Order 12866, and any changes made in
response to OMB recommendations
have been documented in the docket for
this action.
B. Paperwork Reduction Act
The information collection
requirements in the proposed NESHAP
for Clay Ceramics Manufacturing Area
Sources, Glass Manufacturing Area
Sources, and Secondary Nonferrous
Metals Processing Area Sources have
been submitted for approval to OMB
under the Paperwork Reduction Act, 44
U.S.C. 3501 et seq. The Information
Collection Request (ICR) document
prepared by EPA has been assigned EPA
ICR No. 2274.01.
The recordkeeping and reporting
requirements in the proposed rule is
based on the information collection
requirements in the part 63 General
Provisions (40 CFR part 63, subpart A).
These recordkeeping and reporting
requirements are mandatory pursuant to
section 114 of the CAA (42 U.S.C. 7414).
All information submitted to EPA
pursuant to the information collection
requirements for which a claim of
confidentiality is made is safeguarded
according to EPA’s implementing
regulations at 40 CFR part 2, subpart B.
The proposed NESHAP for Clay
Ceramics Manufacturing area sources
requires applicable one-time
notifications required by the NESHAP
General Provisions. Plant owners or
operators would be required to include
compliance certifications for the
management practices in their
Notifications of Compliance Status. The
affected facilities are expected to
already have the required control and
monitoring equipment in place and
already conduct the required monitoring
and recordkeeping activities.
The annual burden for this
information collection averaged over the
first 3 years of this ICR is estimated to
total 196 labor hours per year at a cost
of approximately $16,600 for 17 existing
clay ceramics manufacturing area
sources (51 existing sources averaged
over 3 years). No capital/startup costs or
operation and maintenance costs are
associated with the proposed
information collection requirements. No
costs or burden hours are estimated for
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new clay ceramics manufacturing area
sources because no new area sources are
projected for the next 3 years.
The proposed NESHAP for Glass
Manufacturing also would require
applicable one-time notifications
required by the NESHAP General
Provisions, monitoring of control device
parameters, and recordkeeping. The
annual burden for this collection of
information averaged over the first 3
years of this ICR is estimated to total
190 labor hours per year at a cost of
$16,130 for the 21 glass manufacturing
area source facilities that would be
subject to this proposed rule. This
burden estimate includes time for
acquisition, installation, and use of
monitoring technology and systems,
one-time notifications, and
recordkeeping. Total capital/startup
costs associated with the monitoring
requirements (e.g., costs for hiring
performance test contractors and
purchase of monitoring and file storage
equipment) over the 3-year period of the
ICR are estimated at $15,990, with
operation and maintenance costs of
$9,850/yr. No costs or burden estimates
are estimated for new sources because
no new sources are project for the next
3 years.
The proposed NESHAP for Secondary
Nonferrous Metals Processing area
sources requires one-time notifications
required by the NESHAP General
Provisions. Plant owners or operators
would be required to conduct
performance tests and include
compliance certifications for the percent
PM reduction achieved by the required
control device in their Notifications of
Compliance Status. The affected
facilities are expected to already have
the required control and monitoring
equipment in place and already conduct
the required monitoring and
recordkeeping activities.
The annual burden for this
information collection averaged over the
first 3 years of this ICR is estimated to
total 15 labor hours per year at a cost of
approximately $1,300 for 3 existing
secondary nonferrous metals processing
area sources (10 existing sources
averaged over 3 years). No capital/
startup costs or operation and
maintenance costs are associated with
the proposed information collection
requirements. No costs or burden hours
are estimated for new secondary
nonferrous metals processing area
sources because no new area sources are
projected for the next 3 years.
Burden means the total time, effort, or
financial resources expended by persons
to generate, maintain, retain, or disclose
or provide information to or for a
Federal agency. This includes the time
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needed to review instructions; develop,
acquire, install, and utilize technology
and systems for the purposes of
collecting, validating, and verifying
information, processing and
maintaining information, and disclosing
and providing information; adjust the
existing ways to comply with any
previously applicable instructions and
requirements; train personnel to be able
to respond to a collection of
information; search data sources;
complete and review the collection of
information; and transmit or otherwise
disclose the information.
An agency may not conduct or
sponsor, and a person is not required to,
respond to a collection of information
unless it displays a currently valid OMB
control number. The OMB control
numbers for EPA’s regulations in 40
CFR part 63 are listed in 40 CFR part 9.
To comment on EPA’s need for this
information, the accuracy of the
provided burden estimates, and any
suggested methods for minimizing
respondent burden, including the use of
automated collection techniques, EPA
has established a public docket for this
action, which includes this ICR, under
Docket ID numbers EPA–HQ–OAR–
2006–0424 (for Clay Ceramics
Manufacturing), EPA–HQ–OAR–2006–
0360 (for Glass Manufacturing), and
EPA–HQ–OAR–2006–0940 (for
Secondary Nonferrous Metals
Processing). Submit any comments
related to the ICR for the proposed rule
to EPA and OMB. See the ADDRESSES
section at the beginning of this preamble
for where to submit comments to EPA.
Send comments to OMB at the Office of
Information and Regulatory Affairs,
Office of Management and Budget, 725
17th Street, NW., Washington, DC
20503, Attention: Desk Office for EPA.
Because OMB is required to make a
decision concerning the ICR between 30
and 60 days after September 20, 2007,
a comment to OMB is best assured of
having its full effect if OMB receives it
by October 22, 2007. The final rules will
respond to any OMB or public
comments on the information collection
requirements contained in the proposal.
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C. Regulatory Flexibility Act
The Regulatory Flexibility Act
generally requires an agency to prepare
a regulatory flexibility analysis of any
rule subject to notice and comment
rulemaking requirements under the
Administrative Procedure Act or any
other statute unless the agency certifies
that the rule would not have a
significant economic impact on a
substantial number of small entities.
Small entities include small businesses,
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small not-for-profit enterprises, and
small governmental jurisdictions.
For the purposes of assessing the
impacts of the proposed area source
NESHAP on small entities, small entity
is defined as: (1) A small business
whose parent company meets the Small
Business Administration size standards
for small businesses found at 13 CFR
121.201 (less than 500 to 750 employees
for Clay Ceramics Manufacturing, less
than 750 to 1,000 employees for Glass
Manufacturing, and less than 750
employees for Secondary Nonferrous
Metals Processing, depending on the
size definition for the affected NAICS
code); (2) a small governmental
jurisdiction that is a government of a
city, county, town, school district, or
special district with a population of less
than 50,000; and (3) a small
organization that is any not-for-profit
enterprise, which is independently
owned and operated and is not
dominant in its field.
Based on our estimates, EPA does not
expect any new clay ceramic or
secondary nonferrous metal processing
sources to be constructed in the
foreseeable future and so therefore did
not estimate the impacts for new clay
ceramics manufacturing or secondary
nonferrous metal processing sources.
After considering the economic impacts
of today’s proposed rules on small
entities, I certify that this action will not
have a significant economic impact on
a substantial number of small entities.
There would be no significant impacts
on new or existing clay ceramics
manufacturing facilities or secondary
nonferrous metals processing facilities
because these proposed rules do not
create any new requirements or burdens
other than minimal notification
requirements. The minimal notification
requirements consist of reading the rule
and providing two initial notifications
to EPA: One notifying EPA that the
facility is subject to the rule and one
notifying EPA that the facility is in
compliance with the rule. These
notifications may be submitted together.
We estimate the cost of these one time
notification requirements to be $974 for
each clay ceramics manufacturing
facility and $390 for each secondary
nonferrous metals processing facility.
These costs were estimated based on the
costs of technical, management, and
clerical support salaries. We also
estimate that 34 clay ceramics facilities
and 6 secondary nonferrous metals
processing facilities are owned and
operated by small businesses. These
notification costs would be less than
0.25 percent for any of these small
businesses.
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Twenty one glass manufacturing
facilities are estimated to require
additional costs because of the proposed
rule. None of these facilities are small
businesses. Therefore, there is no
significant impact on a substantial
number of small entities.
We continue to be interested in the
potential impacts of the proposed action
on small entities and welcome
comments on issues related to such
impacts.
D. Unfunded Mandates Reform Act
Title II of the Unfunded Mandates
Reform Act of 1995 (UMRA), Public
Law 104–4, establishes requirements for
Federal agencies to assess the effects of
their regulatory actions on State, local,
and tribal governments and the private
sector. Under section 202 of the UMRA,
EPA generally must prepare a written
statement, including a cost-benefit
analysis, for proposed and final rules
with ‘‘Federal mandates’’ that may
result in expenditures by State, local,
and tribal governments, in the aggregate,
or to the private sector, of $100 million
or more in any 1 year. Before
promulgating an EPA rule for which a
written statement is needed, section 205
of the UMRA generally requires EPA to
identify and consider a reasonable
number of regulatory alternatives and
adopt the least costly, most costeffective, or least burdensome
alternative that achieves the objectives
of the rule. The provisions of section
205 do not apply when they are
inconsistent with applicable law.
Moreover, section 205 allows EPA to
adopt an alternative other than the least
costly, most cost-effective, or least
burdensome alternative if the
Administrator publishes with the final
rule an explanation why that alternative
was not adopted. Before EPA establishes
any regulatory requirements that may
significantly or uniquely affect small
governments, including tribal
governments, it must have developed
under section 203 of the UMRA a small
government agency plan. The plan must
provide for notifying potentially
affected small governments, enabling
officials of affected small governments
to have meaningful and timely input in
the development of EPA regulatory
proposals with significant Federal
intergovernmental mandates, and
informing, educating, and advising
small governments on compliance with
the regulatory requirements.
EPA has determined that the
proposed rules do not contain a Federal
mandate that may result in expenditures
of $100 million or more for State, local,
and tribal governments, in the aggregate,
or to the private sector in any 1 year.
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Thus, the proposed rules are not subject
to the requirements of sections 202 and
205 of the UMRA. In addition, the
proposed rules do not significantly or
uniquely affect small governments. The
proposed rules contain no requirements
that apply to such governments, impose
no obligations upon them, and would
not result in expenditures by them of
$100 million or more in any 1 year or
any disproportionate impacts on them.
Therefore, the proposed rules are not
subject to section 203 of the UMRA.
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E. Executive Order 13132: Federalism
Executive Order 13132 (64 FR 43255,
August 10, 1999) requires EPA to
develop an accountable process to
assure ‘‘meaningful and timely input by
State and local officials in the
development of regulatory policies that
have federalism implications.’’ ‘‘Policies
that have federalism implications’’ are
defined in the Executive Order to
include regulations that have
‘‘substantial direct effects on the States,
on the relationship between the national
government and the States, or on the
distribution of power and
responsibilities among the various
levels of government.’’
The proposed rules do not have
federalism implications. They would
not have substantial direct effects on the
States, on the relationship between the
national government and the States, or
on the distribution of power and
responsibilities among the various
levels of government, as specified in
Executive Order 13132. The proposed
rules impose requirements on owners
and operators of specified area sources
and not State and local governments.
Thus, Executive Order 13132 does not
apply to the proposed rules.
In the spirit of Executive Order 13132,
and consistent with EPA policy to
promote communications between EPA
and State and local governments, EPA
specifically solicits comments on these
proposed rules from State and local
officials.
F. Executive Order 13175: Consultation
and Coordination With Indian Tribal
Governments
Executive Order 13175 (65 FR 67249,
November 6, 2000), requires EPA to
develop an accountable process to
assure ‘‘meaningful and timely input by
tribal officials in the development of
regulatory policies that have tribal
implications.’’ The proposed rules do
not have tribal implications, as specified
in Executive Order 13175. They would
not have substantial direct effects on
tribal governments, on the relationship
between the Federal government and
Indian tribes, or on the distribution of
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power and responsibilities between the
Federal government and Indian tribes,
as specified in Executive Order 13175.
The proposed rules impose
requirements on owners and operators
of specified area sources and not tribal
governments. Thus, Executive Order
13175 does not apply to the proposed
rules. EPA specifically solicits
additional comments on the proposed
rules from tribal officials.
G. Executive Order 13045: Protection of
Children From Environmental Health
and Safety Risks
Executive Order 13045: ‘‘Protection of
Children from Environmental Health
Risks and Safety Risks’’ (62 FR 19885,
April 23, 1997) applies to any rule that:
(1) Is determined to be ‘‘economically
significant’’ as defined under Executive
Order 12866, and (2) concerns an
environmental health or safety risk that
EPA has reason to believe may have a
disproportionate effect on children. If
the regulatory action meets both criteria,
EPA must evaluate the environmental
health or safety effects of the planned
rule on children, and explain why the
planned regulation is preferable to other
potentially effective and reasonably
feasible alternatives considered by EPA.
EPA interprets Executive Order 13045
as applying only to those regulatory
actions that are based on health or safety
risks, such that the analysis required
under section 5–501 of the Executive
Order has the potential to influence the
regulation. The proposed rules are not
subject to Executive Order 13045
because they are based on technology
performance and not on health or safety
risks.
H. Executive Order 13211: Actions
Concerning Regulations That
Significantly Affect Energy Supply,
Distribution, or Use
The glass manufacturing rule is not a
‘‘significant energy action’’ as defined in
Executive Order 13211, ‘‘Actions
Concerning Regulations That
Significantly Affect Energy Supply,
Distribution, or Use’’ (66 FR 28355, May
22, 2001) because it is not likely to have
a significant adverse effect on the
supply, distribution, or use of energy.
Further, we have concluded that this
proposed rule is not likely to have any
significant adverse energy effects.
Existing energy requirements for this
industry would not be significantly
impacted by the additional pollution
controls or other equipment that may be
required by this proposed rule.
The clay ceramics manufacturing and
the secondary nonferrous metals
processing proposed rules are not
‘‘significant energy actions’’ as defined
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in Executive Order 13211 (66 FR 28355,
May 22, 2001) because they are not
likely to have a significant adverse effect
on the supply, distribution, or use of
energy. Further, we have concluded that
these proposed rules are not likely to
have any adverse energy effects. The
energy requirements for these industries
would remain at existing levels. No
additional pollution controls or other
equipment that would consume energy
are required by these proposed rules.
I. National Technology Transfer
Advancement Act
Section 12(d) of the National
Technology Transfer and Advancement
Act (NTTAA) of 1995 (Pub. L. 104–113,
15 U.S.C. 272 note) directs EPA to use
voluntary consensus standards (VCS) in
its regulatory activities, unless to do so
would be inconsistent with applicable
law or otherwise impractical. The VCS
are technical standards (e.g., materials
specifications, test methods, sampling
procedures, and business practices) that
are developed or adopted by VCS
bodies. The NTTAA directs EPA to
provide Congress, through OMB,
explanations when EPA does not use
available and applicable VCS.
The proposed rule as it applies to
glass manufacturing involves technical
standards. EPA cites the following
standards: EPA Methods 1, 1A, 2, 2A,
2C, 2F, 2G, 3, 3A, 3B, 4, 5, 17, and 22
in 40 CFR part 60, appendix A.
Consistent with the NTTAA, EPA
conducted searches to identify VCS in
addition to these EPA methods. No
applicable VCS were identified for EPA
Methods 1A, 2A, 2F, 2G, and 22. The
search and review results are in the
dockets for the proposed rules.
The search identified one VCS as an
acceptable alternative to EPA methods.
The standard ASME PTC 19.10–1981,
‘‘Flue and Exhaust Gas Analyses,’’ is
cited in the proposed rule for glass
manufacturing area sources for its
manual method for measuring the
oxygen, carbon dioxide, and carbon
monoxide content of the exhaust gas.
This part of ASME PTC 19.10–1981 is
an acceptable alternative to EPA Method
3B.
The search for emissions
measurement procedures identified 14
other VCS. EPA determined that these
14 standards identified for measuring
emissions of the HAP or surrogates
subject to emission standards in the
Glass Manufacturing proposed rule were
impractical alternatives to EPA test
methods for the purposes of the rule.
Therefore, EPA does not intend to adopt
these standards for this purpose. The
reasons for the determinations for the 14
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methods are included in the docket for
the Glass Manufacturing proposed rule.
Sections 63.11440 and 63.11452 list
the test methods included in the
proposed rule. For the methods required
or referenced by the proposed rule, a
source may apply to EPA for permission
to use alternative test methods or
alternative monitoring requirements in
place of any required testing methods,
performance specifications, or
procedures under §§ 63.7(f) and 63.8(f)
of subpart A of the General Provisions.
EPA welcomes comments on this aspect
of the proposed rulemaking and,
specifically, invites the public to
identify potentially-applicable
voluntary consensus standards and to
explain why such standards should be
used in this regulation.
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J. Executive Order 12898: Federal
Actions To Address Environmental
Justice in Minority Populations and
Low-Income Populations
Executive Order 12898 (59 FR 7629,
February 16, 1994) establishes Federal
executive policy on environmental
justice. Its main provision directs
Federal agencies, to the greatest extent
practicable and permitted by law, to
make environmental justice part of their
mission by identifying and addressing,
as appropriate, disproportionately high
and adverse human health or
environmental effects of their programs,
policies, and activities on minority
populations and low-income
populations in the United States.
EPA has determined that these
proposed rules will not have
disproportionately high and adverse
human health or environmental effects
on minority or low-income populations
because they increase the level of
environmental protection for all affected
populations without having any
disproportionately high and adverse
human health or environmental effects
on any population, including any
minority or low-income population.
These proposed rules establish national
standards for each area source category.
EPA welcomes comments on this aspect
of the proposed rulemaking and,
specifically, invites the public to
identify potentially-applicable
voluntary consensus standards and to
explain why such standards should be
used in this regulation.
Dated: September 12, 2007.
Stephen L. Johnson,
Administrator.
63.11445 Who implements and enforces
this subpart?
63.11446—63.11447 [Reserved]
For the reasons stated in the
preamble, title 40, chapter I, part 63 of
the Code of Federal Regulations is
proposed to be amended as follows:
Tables to Subpart RRRRRR of Part 63
PART 63—[AMENDED]
1. The authority citation for part 63
continues to read as follows:
Authority: 42 U.S.C. 7401 et seq.
2. Section 63.14 is amended by
revising paragraph (i)(1) to read as
follows:
§ 63.11435
§ 63.14
Incorporations by reference.
*
*
*
*
*
(i) * * *
(1) ANSI/ASME PTC 19.10–1981,
‘‘Flue and Exhaust Gas Analyses [Part
10, Instruments and Apparatus],’’ IBR
approved for §§ 63.309(k)(1)(iii),
63.865(b), 63.3166(a)(3),
63.3360(e)(1)(iii), 63.3545(a)(3),
63.3555(a)(3), 63.4166(a)(3),
63.4362(a)(3), 63.4766(a)(3),
63.4965(a)(3), 63.5160(d)(1)(iii),
63.9307(c)(2), 63.9323(a)(3),
63.11148(e)(3)(iii), 63.11155(e)(3),
63.11162(f)(3)(iii) and (f)(4),
63.11163(g)(1)(iii) and (g)(2),
63.11410(j)(1)(iii), Table 5 of subpart
DDDDD of this part, 63.11452(b)(12),
and 63.11466(c)(1)(iii).
*
*
*
*
*
3. Part 63 is amended by adding
subpart RRRRRR to read as follows:
Subpart RRRRRR—National Emission
Standards for Hazardous Air Pollutants for
Clay Ceramics Manufacturing Area Sources
Applicability and Compliance Dates
Sec.
63.11435 Am I subject to this subpart?
63.11436 What parts of my plant does this
subpart cover?
63.11437 What are my compliance dates?
Environmental protection, Air
pollution control, Hazardous
substances, Incorporations by reference,
Reporting and recordkeeping
requirements.
Other Requirements and Information
63.11443 What General Provisions apply to
this subpart?
63.11444 What definitions apply to this
subpart?
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Subpart RRRRRR—National Emission
Standards for Hazardous Air Pollutants
for Clay Ceramics Manufacturing Area
Sources
Applicability and Compliance Dates
List of Subjects in 40 CFR Part 63
18:18 Sep 19, 2007
Table 1 to Subpart RRRRRR of Part
63—Applicability of General Provisions
to Subpart RRRRRR
Subpart A—[AMENDED]
Standards, Compliance, and Monitoring
Requirements
63.11438 What are the standards for new
and existing sources?
63.11439 What are the initial compliance
demonstration requirements for new and
existing sources?
63.11440 What are the monitoring
requirements for new and existing
sources?
63.11441 What are the notification
requirements?
63.11442 What are the recordkeeping
requirements?
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Am I subject to this subpart?
(a) You are subject to this subpart if
you own or operate a clay ceramics
manufacturing facility (as defined in
§ 63.11444), with an atomized glaze
spray booth or kiln that fires glazed
ceramic ware, that processes more than
45 megagrams per year (Mg/yr) (50 tons
per year (tpy)) wet clay and is an area
source of hazardous air pollutant (HAP)
emissions.
(b) If you are an owner or operator of
an area source subject to this subpart,
you are exempt from the obligation to
obtain a permit under 40 CFR part 70 or
71, provided you are not required to
obtain a permit under 40 CFR 70.3(a) or
71.3(a) for a reason other than your
status as an area source under this
subpart. Notwithstanding the previous
sentence, you must continue to comply
with the provisions of this subpart
applicable to area sources.
63.11436 What parts of my plant does this
subpart cover?
(a) This subpart applies to any
existing, new, or reconstructed affected
source located at a clay ceramics
manufacturing facility.
(b) The affected source includes all
atomized glaze spray booths and kilns
that fire glazed ceramic ware located at
a clay ceramics manufacturing facility.
(c) An affected source is existing if
you commenced construction or
reconstruction of the affected source
before September 20, 2007.
(d) An affected source is new if you
commenced construction or
reconstruction of the affected source on
or after September 20, 2007.
§ 63.11437
dates?
What are my compliance
(a) If you have an existing affected
source, you must comply with the
standards no later than the date of
publication of the final rule in the
Federal Register.
(b) If you have a new or reconstructed
affected source, you must comply with
this subpart according to paragraphs
(b)(1) and (2) of this section.
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(1) If you start up your affected source
on or before the date of publication of
the final rule in the Federal Register,
you must comply with this subpart no
later than the date of publication of the
final rule in the Federal Register.
(2) If you start up your affected source
after the date of publication of the final
rule in the Federal Register, you must
comply with this subpart upon initial
startup of your affected source.
Standards, Compliance, and
Monitoring Requirements
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§ 63.11438 What are the standards for new
and existing sources?
(a) For each kiln that fires glazed
ceramic ware, you must maintain the
peak temperature below 1540 °C (2800
°F) and comply with one of the
management practices in paragraphs
(a)(1) and (2) of this section:
(1) Use natural gas, or equivalent
clean-burning fuel, as the kiln fuel; or
(2) Use an electric-powered kiln.
(b) You must maintain annual wet
glaze usage records for your facility.
(c) For each atomized glaze spray
booth located at a clay ceramics
manufacturing facility that uses more
than 227 Mg/yr (250 tpy) of wet glaze(s),
you must comply with the equipment
standard requirements in paragraph
(c)(1) of this section or the management
practice in paragraph (c)(2) of this
section.
(1) Route the emissions from the
atomized glaze spray booth through an
APCD, as defined in § 63.11444.
(i) Operate and maintain the APCD in
accordance with the equipment
manufacturer’s specifications;
(ii) Monitor the APCD according to
the applicable requirements in
§ 63.11440.
(2) Alternatively, use wet glazes
containing less than 0.1 (weight) percent
clay ceramics metal HAP.
(d) For each atomized glaze spray
booth located at a clay ceramics
manufacturing facility that uses 227 Mg/
yr (250 tpy) or less of wet glaze(s), you
must comply with one of the
management practices in paragraphs
(d)(1) and (2) of this section.
(1) Employ waste minimization
practices, as defined in § 63.11444; or
(2) Alternatively, comply with the
equipment standard requirements
described in paragraph (c)(1) of this
section or the management practice
described in paragraph (c)(2) of this
section.
(e) Surface applications (e.g., wet
glazes) containing less than 0.1 (weight)
percent clay ceramics metal HAP do not
have to be considered in determination
of the 227 Mg/yr (250 tpy) threshold for
wet glaze usage.
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§ 63.11439 What are the initial compliance
demonstration requirements for new and
existing sources?
(a) You must demonstrate initial
compliance with the applicable
management practices in § 63.11438 by
submitting a Notification of Compliance
Status. For any wet spray glaze
operations controlled with an APCD,
you must conduct an initial inspection
of the control equipment as described in
§ 63.11440(b)(1) within 60 days of the
compliance date and include the results
of the inspection in the Notification of
Compliance Status.
(b) You must demonstrate initial
compliance with the applicable
management practices in § 63.11438 by
submitting the Notification of
Compliance Status within 120 calendar
days after the applicable compliance
date specified in § 63.11437.
§ 63.11440 What are the monitoring
requirements for new and existing sources?
(a) For each kiln firing glazed ceramic
ware, you must conduct a daily check
of the peak firing temperature. If the
peak temperature exceeds 1540 °C (2800
°F), you must take corrective action
according to your standard operating
procedures.
(b) For each existing, new, or
reconstructed affected source with an
atomized glaze spray booth equipped
with an APCD, you must demonstrate
compliance by conducting the
monitoring activities in paragraphs
(b)(1) through (3) of this section:
(1) Initial control device inspection.
You must conduct an initial inspection
of each particulate matter (PM) control
device according to the requirements in
paragraphs (b)(1)(i) or (ii) of this section.
You must conduct each inspection no
later than 60 days after your applicable
compliance date for each installed
control device which has been operated
within 60 days of the compliance date.
For an installed control device which
has not been operated within 60 days of
the compliance date, you must conduct
an initial inspection prior to startup of
the control device.
(i) For each wet control system, you
must verify the presence of water flow
to the control equipment. You must also
visually inspect the system ductwork
and control equipment for leaks and
inspect the interior of the control
equipment (if applicable) for structural
integrity and the condition of the
control system. An initial inspection of
the internal components of a wet control
system is not required if an inspection
has been performed within the past 12
months.
(ii) For each baghouse, you must
visually inspect the system ductwork
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and baghouse unit for leaks. You must
also inspect the inside of each baghouse
for structural integrity and fabric filter
condition. You must record the results
of the inspection and any maintenance
action in the logbook required in
paragraph (d) of this section. An initial
inspection of the internal components of
a baghouse is not required if an
inspection has been performed within
the past 12 months.
(2) Periodic inspections/maintenance.
Following the initial inspections, you
must perform periodic inspections and
maintenance of each PM control device
according to the requirements in
paragraphs (b)(2)(i) or (ii) of this section.
(i) You must inspect and maintain
each wet control system according to
the requirements in paragraphs
(b)(2)(i)(A) through (C) of this section.
(A) You must conduct a daily
inspection to verify the presence of
water flow to the wet control system.
(B) You must conduct weekly visual
inspections of the system ductwork and
control equipment for leaks.
(C) You must conduct inspections of
the interior of the wet control system (if
applicable) to determine the structural
integrity and condition of the control
equipment every 12 months.
(ii) You must inspect and maintain
each baghouse according to the
requirements in paragraphs (b)(2)(ii)(A)
and (B) of this section.
(A) You must conduct weekly visual
inspections of the system ductwork for
leaks.
(B) You must conduct inspections of
the interior of the baghouse for
structural integrity and to determine the
condition of the fabric filter every 12
months.
(3) As an alternative to the monitoring
activities in paragraph (b)(2) of this
section, you may demonstrate
compliance by:
(i) Conducting a daily 30-minute
visible emissions (VE) test (i.e., no
visible emissions) using EPA Method 22
(40 CFR part 60, appendix A–7); or
(ii) Using an approved alternative
monitoring technique under § 63.8(f).
(c) If the results of the visual
inspection, VE test, or alternative
monitoring technique conducted under
paragraph (b) of this section indicate an
exceedance, you must take corrective
action according to the equipment
manufacturer’s specifications or
instructions.
(d) You must maintain records of your
monitoring activities described in
paragraphs (a) through (c) of this
section. You may use your existing
operating permit documentation to meet
the monitoring requirements if it
includes, but is not limited to, the
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monitoring records listed in paragraphs
(d)(1) through (5) of this section related
to any kiln peak temperature checks,
visual inspections, VE tests, or
alternative monitoring:
(1) The date, place, and time;
(2) Person conducting the activity;
(3) Technique or method used;
(4) Operating conditions during the
activity; and
(5) Results.
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§ 63.11441 What are the notification
requirements?
(a) You must submit an Initial
Notification required by § 63.9(a)(2) no
later than 120 calendar days after the
applicable compliance date specified in
§ 63.11437. The Initial Notification must
include the information specified in
paragraphs (a)(1) through (4) of this
section and may be combined with the
Notification of Compliance Status
required in paragraph (b) of this section.
(1) The name and address of the
owner or operator;
(2) The address (i.e., physical
location) of the affected source; and
(3) An identification of the relevant
standard, or other requirement, that is
the basis of the notification and source’s
compliance date.
(b) You must submit a Notification of
Compliance Status required by § 63.9(h)
no later than 120 calendar days after the
applicable compliance date specified in
§ 63.11437. In addition to the
information required in § 63.9(h)(2),
your notification(s) must include each
compliance certification in paragraphs
(b)(1) through (3) of this section that
applies to you and may be combined
with the Initial Notification required in
paragraph (a) of this section.
(1) For each kiln firing glazed ceramic
ware, you must certify that you are
maintaining the peak temperature below
1540°C (2800°F) and complying with
one of the management practices in
paragraphs (b)(2)(i) and (ii) of this
section:
(i) Using natural gas, or equivalent
clean-burning fuel, as the kiln fuel; or
(ii) Using an electric-powered kiln.
(2) For atomized glaze spray booths,
you must certify that your facility’s
annual wet glaze usage is above or
below 227 Mg/yr (250 tpy).
(3) For atomized glaze spray booths
located at a clay ceramics
manufacturing facility that uses more
than 227 Mg/yr (250 tpy) of wet glaze(s),
you must certify that:
(i) You are operating and maintaining
an APCD in accordance with the
equipment manufacturer’s
specifications, and you have conducted
an initial control device inspection for
each wet control system and baghouse
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associated with wet spray glaze
operations; or
(ii) Alternatively, you are using wet
glazes containing less than 0.1 (weight)
percent clay ceramics metal HAP.
(4) For atomized glaze spray booths
located at a clay ceramics
manufacturing facility that uses 227 Mg/
yr (250 tpy) or less of wet glaze(s), you
must certify that:
(i) You are employing waste
minimization practices, as defined in
§ 63.11444; or
(ii) You are complying with the
requirements in § 63.11441(b)(3)(i) or
(ii).
§ 63.11442 What are the recordkeeping
requirements?
(a) You must keep the records
specified in paragraphs (a)(1) and (2) of
this section.
(1) A copy of each notification that
you submitted to comply with this
subpart, including all documentation
supporting any Initial Notification or
Notification of Compliance Status that
you submitted, according to the
requirements in § 63.10(b)(2)(xiv).
(2) Records of all required
measurements needed to document
compliance with management practices
as required in § 63.10(b)(2)(vii),
including records of monitoring and
inspection data required by §§ 63.11440.
(b) Your records must be in a form
suitable and readily available for
expeditious review, according to
§ 63.10(b)(1).
(c) As specified in § 63.10(b)(1), you
must keep each record for 5 years
following the date of each occurrence,
measurement, maintenance, corrective
action, report, or record.
(d) You must keep each record onsite
for at least 2 years after the date of each
occurrence, measurement, maintenance,
corrective action, report, or record,
according to § 63.10(b)(1). You may
keep the records offsite for the
remaining 3 years.
Other Requirements and Information
§ 63.11443 What General Provisions apply
to this subpart?
Table 1 to this subpart shows which
parts of the General Provisions in
§§ 63.1 through 63.16 apply to you.
§ 63.11444
subpart?
What definitions apply to this
Terms used in this subpart are
defined in the Clean Air Act, in § 63.2,
and in this section as follows:
Air pollution control device (APCD)
means any equipment that reduces the
quantity of a pollutant that is emitted to
the air. Examples of APCD currently
used on glaze spray booths include, but
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are not limited to, wet scrubbers, fabric
filters, water curtains, and water-wash
systems.
Atomization means the conversion of
a liquid into a spray or mist (i.e.,
collection of drops), often by passing the
liquid through a nozzle.
Clay ceramics manufacturing facility
means a plant site that manufactures
pressed tile, sanitaryware, dinnerware,
or pottery. For the purposes of this area
source rule, the following types of
facilities are not part of the regulated
category: artisan potters, art studios,
school and university ceramic arts
programs, and any facility that uses less
than 45 Mg/yr (50 tpy) of wet clay.
Clay ceramics metal HAP means an
oxide or other compound of chromium,
lead, manganese, or nickel, which were
listed for Clay Ceramics Manufacturing
in the Revised Area Source Category
List (67 FR 70428, November 22, 2002).
Glaze means a coating of colored,
opaque, or transparent material applied
to ceramic products before firing.
Glaze spray booth means a type of
equipment used for spraying glaze on
ceramic products.
High-volume, low-pressure (HVLP)
spray equipment means a type of air
atomized spray equipment that operates
at low atomizing air pressure (0.1 to 10
pounds per square inch (psi) at the air
nozzle) and uses 15 to 30 cubic feet per
minute (cfm) of air to minimize the
amount of overspray and bounce back.
Kiln means equipment used for the
initial curing or firing of glaze on
ceramic ware. A kiln may operate
continuously or by batch.
Nonatomizing glaze application
technique means the application of
glaze in the form of a liquid stream
without atomization. Such techniques
include, but are not limited to, dipping,
centrifugal disc, waterfall, flow coaters,
curtain coaters, silk-screening, and any
direct application by roller, brush, pad,
or other means facilitating direct
transfer of glaze.
Plant site means all contiguous or
adjoining property that is under
common control, including properties
that are separated only by a road or
other public right-of-way. Common
control includes properties that are
owned, leased, or operated by the same
entity, parent entity, subsidiary, or any
combination thereof.
Waste minimization practices mean
those routine procedures employed to
minimize material losses and prevent
unnecessary waste generation, for
example, minimizing glaze overspray
emissions using HVLP spray equipment
(defined in this section) or similar spray
equipment; minimizing HAP emissions
during cleanup of spray glazing
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equipment; operating and maintaining
spray glazing equipment according to
manufacturer’s instructions; and
minimizing spills through careful
handling of HAP-containing glaze
materials.
Water curtain means an APCD that
draws the exhaust stream through a
continuous curtain of moving water to
scrub out suspended particulate. Also
called a drip curtain or waterfall.
Water-wash system means an APCD
that uses a series of baffles to redirect
the upward exhaust stream through a
water wash chamber with downward
water flow to scrub out suspended
particulate.
§ 63.11445 Who implements and enforces
this subpart?
(a) This subpart can be implemented
and enforced by the U.S. EPA or a
delegated authority such as your State,
local, or tribal agency. If the U.S. EPA
Administrator has delegated authority to
your State, local, or tribal agency, then
that agency has the authority to
implement and enforce this subpart.
You should contact your U.S. EPA
Regional Office to find out if this
subpart is delegated to your State, local,
or tribal agency.
(b) In delegating implementation and
enforcement authority of this subpart to
a State, local, or tribal agency under 40
CFR part 63, subpart E, the authorities
contained in paragraph (c) of this
section are retained by the
Administrator of the U.S. EPA and are
not transferred to the State, local, or
tribal agency.
(c) The authorities that will not be
delegated to State, local, or tribal
agencies are listed in paragraphs (c)(1)
through (4) of this section.
(1) Approval of alternatives to the
applicability requirements in
§§ 63.11435 and 63.11436, the
compliance date requirements in
§ 63.11437, and the management
practices in § 63.11438.
(2) Approval of a major change to a
test method under § 63.7(e)(2)(ii) and (f).
A ‘‘major change to test method’’ is
defined in § 63.90.
(3) Approval of a major change to
monitoring under § 63.8(f). A ‘‘major
change to monitoring’’ is defined in
§ 63.90.
(4) Approval of a major change to
recordkeeping/reporting under
§ 63.10(f). A ‘‘major change to
recordkeeping/reporting’’ is defined in
§ 63.90.
§§ 63.11446–63.11447
[Reserved]
Tables to Subpart RRRRRR of Part 63
As stated in § 63.11443, you must
comply with the requirements of the
NESHAP General Provisions (40 CFR
part 63, subpart A) shown in the
following table:
TABLE 1 TO SUBPART RRRRRR OF PART 63.—APPLICABILITY OF GENERAL PROVISIONS TO SUBPART RRRRRR
Citation
Subject
63.1(a)(1)–(a)(4), (a)(6), (a)(10)–(a)(12), (b)(1), (b)(3), (c)(1), (c)(2)1,
(c)(5), (e).
63.2. ..........................................................................................................
63.3 ...........................................................................................................
63.4 ...........................................................................................................
63.6(a), (b)(1)–(b)(5), (b)(7), (c)(1), (c)(2), (c)(5), (e)(1), (f), (g), (i), (j) ...
63.8(a)(1), (a)(2), (b), (c)(1)(i)–(c)(1)(ii), (c)(2), (c)(3), (f) .........................
63.9(a), (b)(1), (b)(2), (b)(5), (c), (d), (h)(1)–(h)(3), (h)(5), (h)(6), (i), (j) ..
63.10(a), (b)(1), (b)(2)(vii), (b)(2)(xiv), (b)(3), (c), (c)(1), (f) .....................
63.12 .........................................................................................................
63.13 .........................................................................................................
63.14 .........................................................................................................
63.15 .........................................................................................................
63.16 .........................................................................................................
1 Section
Applicability.
Definitions.
Units and Abbreviations.
Prohibited Activities and Circumvention.
Compliance with Standards and Maintenance Requirements.
Monitoring Requirements.
Notification Requirements.
Recordkeeping and Reporting Requirements.
State Authority and Delegations.
Addresses.
Incorporations by Reference.
Availability of Information and Confidentiality.
Performance Track Provisions.
63.11435(b) of this subpart exempts area sources from the obligation to obtain title V operating permits.
4. Part 63 is amended by adding
subpart SSSSSS to read as follows:
Subpart SSSSSS—National Emission
Standards for Hazardous Air Pollutants for
Glass Manufacturing Area Sources
63.11455 What are the continuous
compliance requirements for new and
existing sources?
Subpart SSSSSS—National Emission
Standards for Hazardous Air Pollutants
for Glass Manufacturing Area Sources
Notifications and Records
Applicability and Compliance Dates
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Applicability and Compliance Dates
Sec.
63.11448 Am I subject to this subpart?
63.11449 What parts of my plant does this
subpart cover?
63.11450 What are my compliance dates?
Standards, Compliance, and Monitoring
Requirements
63.11451 What are the standards for new
and existing sources?
63.11452 What are the performance test
requirements for new and existing
sources?
63.11453 What are the initial compliance
demonstration requirements for new and
existing sources?
63.11454 What are the monitoring
requirements for new and existing
sources?
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63.11456 What are the notification
requirements?
63.11457 What are the recordkeeping
requirements?
Other Requirements and Information
63.11458 What General Provisions apply to
this subpart?
63.11459 What definitions apply to this
subpart?
63.11460 Who implements and enforces
this subpart?
63.11461 [Reserved]
Tables to Subpart SSSSSS of Part 63
Table 1 to Subpart SSSSSS of Part 63—
Emission Limits
Table 2 to Subpart SSSSSS of Part 63—
Applicability of General Provisions to
Subpart SSSSSS
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§ 63.11448
Am I subject to this subpart?
(a) You are subject to this subpart if
you own or operate a glass
manufacturing facility that is an area
source of hazardous air pollutant (HAP)
emissions and meets the criteria
specified in paragraphs (a)(1) through
(3) of this section.
(1) A glass manufacturing facility is a
plant site that manufactures flat glass,
glass containers, or pressed and blown
glass by melting a mixture of raw
materials, as defined in § 63.11459, to
produce molten glass and forming the
molten glass into sheets, containers, or
other shapes.
(2) An area source of HAP emissions
is any stationary source or group of
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stationary sources within a contiguous
area under common control that does
not have the potential to emit any single
HAP at a rate of 9.07 megagrams per
year (Mg/yr) (10 tons per year (tpy)) or
more and any combination of HAP at a
rate of 22.68 Mg/yr (25 tpy) or more.
(3) Your glass manufacturing facility
produces glass that contains compounds
of one or more glass manufacturing
metal HAP, as defined in § 63.11459, as
raw materials in a glass manufacturing
batch formulation.
(b) [Reserved]
§ 63.11449 What parts of my plant does
this subpart cover?
(a) This subpart applies to each
existing, new, or reconstructed affected
glass melting furnace that is located at
a glass manufacturing facility and
satisfies the requirements specified in
paragraphs (a)(1) and (2) of this section.
(1) The furnace is charged with
compounds of one or more glass
manufacturing metal HAP as raw
materials.
(2) The furnace is used to produce
glass at a rate of at least 45 Mg/yr (50
tpy).
(b) An affected source is an existing
source if you commenced construction
or reconstruction of the affected source
before September 20, 2007.
(c) An affected source is a new (or
reconstructed) source if you commenced
construction (or reconstruction) of the
affected source on or after September
20, 2007.
mstockstill on PROD1PC66 with PROPOSALS3
§ 63.11450
dates?
What are my compliance
(a) If you have an existing affected
source, you must comply with the
applicable emission limits specified in
§ 63.11451 of this subpart no later than
2 years after the date of publication of
the final rule in the Federal Register. As
specified in section 112(i)(3)(B) of the
Clean Air Act and in § 63.6(i)(4)(i)(A),
you may request that the Administrator
or delegated authority grant an
extension allowing up to 1 additional
year to comply with the applicable
emission limits if such additional
period is necessary for the installation
of emission controls.
(b) If you have a new or reconstructed
affected source, you must comply with
this subpart according to paragraphs
(b)(1) and (2) of this section.
(1) If you start up your affected source
on or before the date of publication of
the final rule in the Federal Register,
you must comply with the applicable
emission limits specified in § 63.11451
of this subpart no later than the date of
publication of the final rule in the
Federal Register.
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(2) If you start up your affected source
after the date of publication of the final
rule in the Federal Register, you must
comply with the applicable emission
limits specified in § 63.11451 of this
subpart upon initial startup of your
affected source.
(c) If you own or operate a furnace
that produces glass at an annual rate of
less than 45 Mg/yr (50 tpy), and you
increase glass production for that
furnace to an annual rate of at least 45
Mg/yr (50 tpy), and the furnace is
charged with compounds of one or more
glass manufacturing metal HAP, you
must comply with the applicable
emission limits specified in § 63.11451
within 2 years of the date on which you
increased the glass production rate for
the furnace to at least 45 Mg/yr (50 tpy).
(d) If you own or operate a furnace
that produces glass at an annual rate of
at least 45 Mg/yr (50 tpy) and is not
charged with glass manufacturing metal
HAP, and you begin production of a
glass product that includes one or more
glass manufacturing metal HAP as raw
materials, you must comply with the
applicable emission limits specified in
§ 63.11451 within 2 years of the date on
which you introduced production of the
glass product that contains glass
manufacturing metal HAP.
(e) You must meet the notification
requirements in § 63.11456 according to
the schedule in § 63.11456 and in 40
CFR part 63, subpart A. Some of the
notifications must be submitted before
you are required to comply with
emission limits specified in this
subpart.
Standards, Compliance, and
Monitoring Requirements
§ 63.11451 What are the standards for new
and existing sources?
If you are an owner or operator of an
affected furnace, as defined in
§ 63.11449(a), you must meet the
applicable emission limits specified in
Table 1 to this subpart.
§ 63.11452 What are the performance test
requirements for new and existing sources?
(a) If you own or operate an affected
furnace that is subject to an emission
limit specified in Table 1 to this
subpart, you must conduct a
performance test according to
paragraphs (a)(1) and (2) and paragraph
(b) of this section.
(1) For each affected furnace, you
must conduct a performance test within
180 days after your compliance date and
report the results in your Notification of
Compliance Status, except as specified
in paragraph (a)(2) of this section.
(2) You are not required to conduct a
performance test on the affected furnace
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if you satisfy the conditions described
in paragraphs (a)(2)(i) through (iii) of
this section.
(i) You conducted a performance test
on the affected furnace within the past
5 years of the compliance date using the
same test methods and procedures
specified in paragraph (b) of this
section.
(ii) The performance test
demonstrated that the affected furnace
met the applicable emission limits
specified in Table 1 to this subpart.
(iii) Either no process changes have
been made since the test, or you can
demonstrate that the results of the
performance test, with or without
adjustments, reliably demonstrate
compliance with the applicable
emission limit.
(b) You must conduct each
performance test according to the
requirements in § 63.7 and paragraphs
(b)(1) through (20) of this section.
(1) Install and validate all monitoring
equipment required by this subpart
before conducting the performance test.
(2) Conduct the performance test
according to the requirements in § 63.7
and under the conditions specified in
this section.
(3) You may not conduct performance
tests during periods of startup,
shutdown, or malfunction, as specified
in § 63.7(e)(1).
(4) Conduct the test while the source
is operating at the maximum production
rate.
(5) Conduct at least three separate test
runs with a minimum duration of 1
hour for each test run, as specified in
§ 63.7(e)(3).
(6) Record the test date.
(7) Identify the emission source
tested.
(8) Collect and record the emission
test data listed in this section for each
run of the performance test.
(9) Locate all sampling sites at the
outlet of the control device or at the
stack prior to any releases to the
atmosphere.
(10) Select the locations of sampling
ports and the number of traverse points
using Method 1 or 1A of 40 CFR part 60,
appendix A–1.
(11) Measure the gas velocity and
volumetric flow rate using Method 2,
2A, 2C, 2F, or 2G of 40 CFR part 60,
appendices A–1 and A–2, during each
test run.
(12) Conduct gas molecular weight
analysis using Methods 3, 3A, or 3B of
40 CFR part 60, appendix A–2, or ASME
PTC 19.10–1981—Part 10, during each
test run.
(13) Measure gas moisture content
using Method 4 of 40 CFR part 60,
appendix A–3, during each test run.
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(14) Measure the particulate matter
(PM) mass emission rate at the outlet of
the control device or at the stack using
Method 5 or 17 of 40 CFR part 60,
appendices A–3 or A–6, for each test
run.
(15) Calculate the PM mass emission
rate in the exhaust stream for each test
run.
(16) Measure and record the glass
production rate (kilograms (tons) per
hour of product) for each test run.
(17) To meet the PM emission limit,
calculate the production-based PM mass
emission rate (g/kg (lbs/ton)) for each
test run using Equation 1.
MP =
ER
P
(Equation 1)
Where:
MP = production-bass PM mass emission
rate, grams of PM per kilogram (pounds
of PM per ton) of glass produced.
ER = PM mass emission rate measured using
Methods 5 or 17 during each
performance test run, grams (pounds) per
hour.
P = average glass production rate for the
performance test, kilograms (tons) of
glass produced per hour.
(18) Calculate the 3-hour block
average production-based PM mass
emission rate as the average of the
production-based PM mass emission
rates for each test run.
(19) To meet the metal HAP emission
limit, calculate the production-based
metal HAP mass emission rate (g/kg
(lbs/ton)) for each test run using
Equation 2.
MPM =
ERM
P
(Equation 2)
Where:
MPM = production-bass metal HAP mass
emission rate, grams of metal HAP per
kilogram (pounds of metal HAP per ton)
of glass produced.
ERM = Metal HAP mass emission rate
measured using Method 29 of 40 CFR
part 60, appendix A–8 during each
performance test run, grams (pounds) per
hour.
P = average glass production rate for the
performance test, kilograms (tons) of
glass produced per hour.
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(20) Calculate the 3-hour block
average production-based metal HAP
mass emission rate as the average of the
production-based metal HAP mass
emission rates for each test run.
§ 63.11453 What are the initial compliance
demonstration requirements for new and
existing sources?
(a) If you own or operate an affected
source, you must submit a Notification
of Compliance Status in accordance
with § 63.9(h) and 63.11456(b).
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(b) For each existing affected furnace
that is subject to the emission limits
specified in Table 1 to this subpart, you
must demonstrate initial compliance
according to the requirements in
paragraphs (b)(1) through (4) of this
section.
(1) For each fabric filter that is used
to meet the emission limits specified in
Table 1 to this subpart, you must
visually inspect the system ductwork
and fabric filter unit for leaks. You must
also inspect the inside of each fabric
filter for structural integrity and fabric
filter condition. You must record the
results of the inspection and any
maintenance action as required in
§ 63.11457.
(2) For each electrostatic precipitator
(ESP) that is used to meet the emission
limits specified in Table 1 to this
subpart, you must verify the proper
functioning of the electronic controls for
corona power and rapper operation, that
the corona wires are energized, and that
adequate air pressure is present on the
rapper manifold. You must also visually
inspect the system ductwork and ESP
housing unit and hopper for leaks and
inspect the interior of the ESP to
determine the condition and integrity of
corona wires, collection plates, hopper,
and air diffuser plates.
(3) You must conduct each inspection
specified in paragraphs (b)(1) and (2) of
this section no later than 60 days after
your applicable compliance date
specified in § 63.11450, except as
specified in paragraph (b)(3)(i) and (ii)
of this section.
(i) An initial inspection of the internal
components of a fabric filter is not
required if an inspection has been
performed within the past 12 months.
(ii) An initial inspection of the
internal components of an ESP is not
required if an inspection has been
performed within the past 24 months.
(4) You must satisfy the applicable
requirements for performance tests
specified in § 63.11452.
(c) For each new or reconstructed
affected furnace that is subject to the
emission limits specified in Table 1 to
this subpart and is controlled with a
fabric filter, you must install, operate,
and maintain a bag leak detection
system according to paragraphs (c)(1)
through (3) of this section.
(1) Each bag leak detection system
must meet the specifications and
requirements in paragraphs (c)(1)(i)
through (viii) of this section.
(i) The bag leak detection system must
be certified by the manufacturer to be
capable of detecting PM emissions at
concentrations of 1 milligram per dry
standard cubic meter (0.00044 grains
per actual cubic foot) or less.
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(ii) The bag leak detection system
sensor must provide output of relative
PM loadings. The owner or operator
shall continuously record the output
from the bag leak detection system using
electronic or other means (e.g., using a
strip chart recorder or a data logger).
(iii) The bag leak detection system
must be equipped with an alarm system
that will sound when the system detects
an increase in relative particulate
loading over the alarm set point
established according to paragraph
(c)(1)(iv) of this section, and the alarm
must be located such that it can be
heard by the appropriate plant
personnel.
(iv) In the initial adjustment of the bag
leak detection system, you must
establish, at a minimum, the baseline
output by adjusting the sensitivity
(range) and the averaging period of the
device, the alarm set points, and the
alarm delay time.
(v) Following initial adjustment, you
shall not adjust the averaging period,
alarm set point, or alarm delay time
without approval from the
Administrator or delegated authority
except as provided in paragraph
(c)(1)(vi) of this section.
(vi) Once per quarter, you may adjust
the sensitivity of the bag leak detection
system to account for seasonal effects,
including temperature and humidity,
according to the procedures identified
in the site-specific monitoring plan
required by paragraph (c)(2) of this
section.
(vii) You must install the bag leak
detection sensor downstream of the
fabric filter.
(viii) Where multiple detectors are
required, the system’s instrumentation
and alarm may be shared among
detectors.
(2) You must develop and submit to
the Administrator or delegated authority
for approval a site-specific monitoring
plan for each bag leak detection system.
You must operate and maintain the bag
leak detection system according to the
site-specific monitoring plan at all
times. Each monitoring plan must
describe the items in paragraphs (c)(2)(i)
through (vi) of this section.
(i) Installation of the bag leak
detection system;
(ii) Initial and periodic adjustment of
the bag leak detection system, including
how the alarm set-point will be
established;
(iii) Operation of the bag leak
detection system, including quality
assurance procedures;
(iv) How the bag leak detection
system will be maintained, including a
routine maintenance schedule and spare
parts inventory list;
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(v) How the bag leak detection system
output will be recorded and stored; and
(vi) Corrective action procedures as
specified in paragraph (c)(3) of this
section. In approving the site-specific
monitoring plan, the Administrator or
delegated authority may allow owners
and operators more than 3 hours to
alleviate a specific condition that causes
an alarm if the owner or operator
identifies in the monitoring plan this
specific condition as one that could lead
to an alarm, adequately explains why it
is not feasible to alleviate this condition
within 3 hours of the time the alarm
occurs, and demonstrates that the
requested time will ensure alleviation of
this condition as expeditiously as
practicable.
(3) For each bag leak detection
system, you must initiate procedures to
determine the cause of every alarm
within 1 hour of the alarm. Except as
provided in paragraph (c)(2)(vi) of this
section, you must alleviate the cause of
the alarm within 3 hours of the alarm by
taking whatever corrective action(s) are
necessary. Corrective actions may
include, but are not limited to the
following:
(i) Inspecting the fabric filter for air
leaks, torn or broken bags or filter
media, or any other condition that may
cause an increase in PM emissions;
(ii) Sealing off defective bags or filter
media;
(iii) Replacing defective bags or filter
media or otherwise repairing the control
device;
(iv) Sealing off a defective fabric filter
compartment;
(v) Cleaning the bag leak detection
system probe or otherwise repairing the
bag leak detection system; or
(vi) Shutting down the process
producing the PM emissions.
(d) For each new or reconstructed
affected furnace that is subject to the
emission limits specified in Table 1 to
this subpart and is controlled with an
ESP, you must install, operate, and
maintain according to the
manufacturer’s specifications, one or
more continuous parameter monitoring
systems (CPMS) for measuring and
recording the secondary voltage and
secondary electrical current to each
field of the ESP according to paragraphs
(d)(1) through (13) of this section.
(1) The CPMS must have an accuracy
of 1 percent of the secondary voltage
and secondary electrical current, or
better.
(2) Your CPMS must be capable of
measuring the secondary voltage and
secondary electrical current over a range
that extends from a value that is at least
20 percent less than the lowest value
that you expect your CPMS to measure,
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to a value that is at least 20 percent
greater than the highest value that you
expect your CPMS to measure.
(3) The signal conditioner, wiring,
power supply, and data acquisition and
recording system of your CPMS must be
compatible with the output signal of the
sensors used in your CPMS.
(4) The data acquisition and recording
system of your CPMS must be able to
record values over the entire range
specified in paragraph (d)(2) of this
section.
(5) The data recording system
associated with your CPMS must have
a resolution of one-half of the required
overall accuracy of your CPMS, as
specified in paragraph (d)(1) of this
section, or better.
(6) Your CPMS must be equipped
with an alarm system that will sound
when the system detects a decrease in
secondary voltage or secondary
electrical current below the alarm set
point established according to
paragraph (d)(7) of this section, and the
alarm must be located such that it can
be heard by the appropriate plant
personnel.
(7) In the initial adjustment of the
CPMS, you must establish, at a
minimum, the baseline output by
adjusting the sensitivity (range) and the
averaging period of the device, the
alarm set points, and the alarm delay
time.
(8) You must install each sensor of the
CPMS in a location that provides
representative measurement of the
appropriate parameter over all operating
conditions, taking into account the
manufacturer’s guidelines.
(9) You must perform an initial
calibration of your CPMS based on the
procedures specified in the
manufacturer’s owner’s manual.
(10) Your CPMS must be designed to
complete a minimum of one cycle of
operation for each successive 15-minute
period. To have a valid hour of data,
you must have at least three of four
equally-spaced data values (or at least
75 percent of the total number of values
if you collect more than four data values
per hour) for that hour (not including
startup, shutdown, malfunction, or out
of control periods).
(11) You must record valid data from
at least 90 percent of the hours during
which the affected source or process
operates.
(12) You must record the results of
each inspection, calibration, initial
validation, and accuracy audit.
(13) At all times, you must maintain
your CPMS including, but not limited
to, maintaining necessary parts for
routine repairs of the CPMS.
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(e) For each new or reconstructed
affected furnace that is subject to the
emission limits specified in Table 1 to
this subpart and is controlled a device
other than a fabric filter or an ESP, you
must prepare and submit a monitoring
plan to EPA or the delegated authority
for approval. Each plan must contain
the information in paragraphs (e)(1)
through (5) of this section.
(1) A description of the device;
(2) Test results collected in
accordance with § 63.11452 verifying
the performance of the device for
reducing PM to the levels required by
this subpart;
(3) Operation and maintenance plan
for the control device (including a
preventative maintenance schedule
consistent with the manufacturer’s
instructions for routine and long-term
maintenance) and continuous
monitoring system;
(4) A list of operating parameters that
will be monitored to maintain
continuous compliance with the
applicable emission limits; and
(5) Operating parameter limits based
on monitoring data collected during the
performance test.
§ 63.11454 What are the monitoring
requirements for new and existing sources?
(a) For each monitoring system
required by this subpart, you must
install, calibrate, operate, and maintain
the monitoring system according to the
manufacturer’s specifications and the
requirements specified in paragraphs
(a)(1) through (6) of this section.
(1) You must install each sensor of
your monitoring system in a location
that provides representative
measurement of the appropriate
parameter over all operating conditions,
taking into account the manufacturer’s
guidelines.
(2) You must perform an initial
calibration of your monitoring system
based on the manufacturer’s
recommendations.
(3) You must use a monitoring system
that is designed to complete a minimum
of one cycle of operation for each
successive 15-minute period.
(4) For each existing affected furnace,
you must record the value of the
monitored parameter at least every 8
hours. The value can be recorded
electronically or manually.
(5) You must record the results of
each inspection, calibration, monitoring
system maintenance, and corrective
action taken to return the monitoring
system to normal operation.
(6) At all times, you must maintain
your monitoring system including, but
not limited to, maintaining necessary
parts for routine repairs of the system.
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(b) For each existing furnace that
subject to the emission limits specified
in Table 1 to this subpart and is
controlled with an ESP, you must meet
the requirements specified in
paragraphs (b)(1) or (2) of this section.
(1) You must monitor the secondary
voltage and secondary electrical current
to each field of the ESP according to the
requirements of this section, or
(2) You must submit a request for
alternative monitoring, as described in
paragraph (g) of this section.
(c) For each existing furnace that is
subject to the emission limits specified
in Table 1 to this subpart and is
controlled with a fabric filter, you must
meet the requirements specified in
paragraphs (c)(1) or (2) of this section.
(1) You must monitor the inlet
temperature to the fabric filter according
to the requirements of this section, or
(2) You must submit a request for
alternative monitoring, as described in
paragraph (g) of this section.
(d) For each new or reconstructed
furnace that is subject to the emission
limits specified in Table 1 to this
subpart and is controlled with an ESP,
you must monitor the voltage and
electrical current to each field of the
ESP on a continuous basis using one or
more CPMS according to the
requirements for CPMS specified in
§ 63.11453(d).
(e) For each new or reconstructed
furnace that is subject to the emission
limits specified in Table 1 to this
subpart and is controlled with a fabric
filter, you must install and operate a bag
leak detection system according to the
requirements for CPMS specified in
§ 63.11453(c).
(f) For each new, reconstructed, or
existing furnace that is subject to the
emission limits specified in Table 1 to
this subpart and is equipped with a
control device other than an ESP or
fabric filter, you must meet the
requirements in § 63.8(f) and paragraph
(f)(1) of this section.
(1) Submit a request for approval of
alternative monitoring methods to the
Administrator no later than the
submittal date for the Notification of
Compliance Status, as specified in
§ 63.11456(b). The request must contain
the information specified in paragraphs
(f)(1)(i) through (v) of this section.
(i) Description of the alternative addon air pollution control device (APCD).
(ii) Type of monitoring device or
method that will be used, including the
sensor type, location, inspection
procedures, quality assurance and
quality control (QA/QC) measures, and
data recording device.
(iii) Operating parameters that will be
monitored.
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(iv) Frequency that the operating
parameter values will be measured and
recorded.
(v) Procedures for inspecting the
condition and operation of the control
device and monitoring system.
(g) If you wish to use a monitoring
method other than those specified in
paragraphs (b)(1) or (c)(1) of this section,
you must meet the requirements in
§ 63.8(f) and paragraph (g)(1) of this
section.
(1) Submit a request for approval of
alternative monitoring methods to the
Administrator no later than the
submittal date for the Notification of
Compliance Status, as specified in
§ 63.11456(b). The request must contain
the information specified in paragraphs
(g)(1)(i) through (v) of this section.
(i) Type of monitoring device or
method that will be used, including the
sensor type, location, inspection
procedures, QA/QC measures, and data
recording device.
(ii) Operating parameters that will be
monitored.
(iii) Frequency that the operating
parameter values will be measured and
recorded.
(v) Procedures for inspecting the
condition and operation of the
monitoring system.
(vi) Explanation for how the
alternative monitoring method will
provide assurance that the emission
control device is operating properly.
(2) [Reserved]
§ 63.11455 What are the continuous
compliance requirements for new and
existing sources?
(a) You must be in compliance with
the applicable emission limits and work
practices in this subpart at all times,
except during periods of startup,
shutdown, and malfunction.
(b) You must always operate and
maintain your affected source, including
air pollution control and monitoring
equipment, according to the provisions
in § 63.6(e)(1)(i).
(c) For each affected furnace that is
subject to the emission limits specified
in Table 1 to this subpart, you must
monitor the performance of the furnace
emission control device according to the
requirements in §§ 63.6(e)(1) and 63.8(c)
and paragraphs (c)(1) through (4) of this
section.
(1) For each affected furnace that is
controlled with an ESP, you must
monitor the parameters specified in
§ 63.11454(b) in accordance with the
requirements of § 63.11454(a) or as
specified in your approved alternative
monitoring plan.
(2) For each affected furnace that is
controlled with a fabric filter, you must
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monitor the parameter specified in
§ 63.11454(c) in accordance with the
requirements of § 63.11454(a) or as
specified in your approved alternative
monitoring plan.
(3) For each affected furnace that is
controlled with a device other than a
fabric filter or ESP, you must comply
with the requirements of your approved
alternative monitoring plan, as required
in § 63.11454(g).
(4) For each monitoring system that is
required under this subpart, you must
keep the records specified in § 63.11457.
(d) Following the initial inspections,
you must perform periodic inspections
and maintenance of each affected
furnace control device according to the
requirements in paragraphs (d)(1)
through (4) of this section.
(1) For each fabric filter, you must
conduct inspections at least every 12
months according to paragraphs (d)(1)(i)
through (iii) of this section.
(i) You must inspect the ductwork
and fabric filter unit for leakage.
(ii) You must inspect the interior of
the fabric filter for structural integrity
and to determine the condition of the
fabric filter.
(iii) If an initial inspection is not
required, as specified in
§ 63.11453(b)(3)(i), the first inspection
must not be more than 12 months from
the last inspection.
(2) For each ESP, you must conduct
inspections according to the
requirements in paragraphs (d)(2)(i)
through (iii) of this section.
(i) You must conduct visual
inspections of the system ductwork,
housing unit, and hopper for leaks at
least every 12 months.
(ii) You must conduct inspections of
the interior of the ESP to determine the
condition and integrity of corona wires,
collection plates, plate rappers, hopper,
and air diffuser plates every 24 months.
(iii) If an initial inspection is not
required, as specified in
§ 63.11453(b)(3)(ii), the first inspection
must not be more than 24 months from
the last inspection.
(3) You must record the results of
each periodic inspection specified in
this section in a logbook (written or
electronic format), as specified in
§ 63.11457.
(4) If the results of a required
inspection indicate a problem with the
operation of the emission control
system, you must take immediate
corrective action to return the control
device to normal operation according to
the equipment manufacturer’s
specifications or instructions.
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Notifications and Records
§ 63.11456 What are the notification
requirements?
(a) If you own or operate an affected
furnace, as defined in § 63.11449(a), you
must submit an Initial Notification in
accordance with § 63.9(b) and
paragraphs (a)(1) through (3) of this
section by the dates specified.
(1) As specified in § 63.9(b)(2) and (3),
if you start up your affected source
before the date of publication of the
final rule in the Federal Register, you
must submit an Initial Notification not
later than 120 calendar days after the
date of publication of the final rule in
the Federal Register.
(2) The Initial Notification must
include the information specified in
§ 63.9(b)(2)(i) to (iv).
(3) As specified in § 63.9(b)(3), if you
start up your new or reconstructed
affected source on or after the date of
publication of the final rule in the
Federal Register, you must submit an
Initial Notification not later than 120
calendar days after you become subject
to this subpart.
(b) You must submit a Notification of
Compliance Status in accordance with
§ 63.9(h) and the requirements in
paragraphs (b)(1) and (2) of this section.
(1) If you own or operate an affected
furnace and are required to conduct a
performance test, you must submit a
Notification of Compliance Status,
including the performance test results,
before the close of business on the 60th
calendar day following the completion
of the performance test, according to
§ 60.8 or § 63.10(d)(2).
(2) If you own or operate an affected
furnace and satisfy the conditions
specified in § 63.11452(a)(2) and are not
required to conduct a performance test,
you submit a Notification of Compliance
Status, including the results of the
previous performance test, before the
close of business on the compliance
date specified in § 63.11450, according
to § 63.10(d)(2).
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§ 63.11457 What are the recordkeeping
requirements?
(a) You must keep the records
specified in paragraphs (a)(1) through
(9) of this section.
(1) A copy of any Initial Notification
and Notification of Compliance Status
that you submitted and all
documentation supporting those
notifications, according to the
requirements in § 63.10(b)(2)(xiv).
(2) The records in § 63.6(e)(3)(iii)
through (v) related to startup, shutdown,
and malfunction.
(3) The records specified in
§ 63.10(b)(2) and (c)(1) through (13).
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(4) The records required to show
continuous compliance with each
emission limit that applies to you, as
specified in § 63.11455.
(5) For each affected source, records
of production rate on a process
throughput basis (either feed rate to the
process unit or discharge rate from the
process unit).
(i) The production data must include
the amount (weight or weight percent)
of each ingredient in the batch
formulation, including all glass
manufacturing metal HAP compounds.
(ii) [Reserved]
(6) Records of maintenance activities
and inspections performed on control
devices as specified in §§ 63.11453(b)
and 63.11455(d), according to
paragraphs (a)(6)(i) through (v) of this
section.
(i) The date, place, and time of
inspections of control device ductwork,
interior, and operation.
(ii) Person conducting the inspection.
(iii) Technique or method used to
conduct the inspection.
(iv) Control device operating
conditions during the time of the
inspection.
(v) Results of the inspection and
description of any corrective action
taken.
(7) Records of all required monitoring
data and supporting information
including all calibration and
maintenance records.
(8) For each bag leak detection
system, the records specified in
paragraphs (a)(8)(i) through (iii) of this
section.
(i) Records of the bag leak detection
system output;
(ii) Records of bag leak detection
system adjustments, including the date
and time of the adjustment, the initial
bag leak detection system settings, and
the final bag leak detection system
settings; and
(iii) The date and time of all bag leak
detection system alarms, the time that
procedures to determine the cause of the
alarm were initiated, the cause of the
alarm, an explanation of the actions
taken, the date and time the cause of the
alarm was alleviated, and whether the
alarm was alleviated within 3 hours of
the alarm.
(9) Records of any approved
alternative monitoring method(s) or test
procedure(s).
(b) Your records must be in a form
suitable and readily available for
expeditious review, according to
§ 63.10(b)(1).
(c) You must record the results of
each inspection and maintenance action
in a logbook (written or electronic
format). You must keep the logbook
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onsite and make the logbook available to
the permitting authority upon request.
(d) As specified in § 63.10(b)(1), you
must keep each record for a minimum
of 5 years following the date of each
occurrence, measurement, maintenance,
corrective action, report, or record.
You must keep each record onsite for
at least 2 years after the date of each
occurrence, measurement, maintenance,
corrective action, report, or record,
according to § 63.10(b)(1). You may
keep the records offsite for the
remaining 3 years.
Other Requirements and Information
§ 63.11458 What General Provisions apply
to this subpart?
You must satisfy the requirements of
the General Provisions in 40 CFR part
63, subpart A, as specified in Table 2 to
this subpart.
§ 63.11459
subpart?
What definitions apply to this
Terms used in this subpart are
defined in the Clean Air Act, in § 63.2,
and in this section as follows:
Air pollution control device (APCD)
means any equipment that reduces the
quantity of a pollutant that is emitted to
the air.
Cullet means recycled glass that is
mixed with raw materials and charged
to a glass melting furnace to produce
glass.
Electrostatic precipitator (ESP) means
an APCD that removes PM from an
exhaust gas stream by applying an
electrical charge to particles in the gas
stream and collecting the charged
particles on plates carrying the opposite
electrical charge.
Fabric filter means an APCD used to
capture PM by filtering a gas stream
through filter media.
Glass manufacturing metal HAP
means an oxide or other compound of
any of the following metals included in
the list of urban HAP for the Integrated
Urban Air Toxics Strategy and for which
Glass Manufacturing was listed as an
area source category: arsenic, cadmium,
chromium, lead, manganese, and nickel.
Glass melting furnace means a unit
comprising a refractory-lined vessel in
which raw materials are charged, melted
at high temperature, refined, and
conditioned to produce molten glass.
The unit includes foundations,
superstructure and retaining walls, raw
material charging system, heat
exchangers, melter cooling system,
exhaust system, refractory brick work,
fuel supply and electrical boosting
equipment, integral control systems and
instrumentation, and appendages for
conditioning and transferring molten
glass to forming apparatuses.
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Particulate matter (PM) means, for
purposes of this subpart, emissions of
PM that serve as a measure of total
particulate emissions, as measured by
Methods 5 or 17 (40 CFR part 60,
appendices A–3 and A–6), and as a
surrogate for glass manufacturing metal
HAP compounds contained in the PM
including, but not limited to, arsenic,
cadmium, chromium, lead, manganese,
and nickel.
Plant site means all contiguous or
adjoining property that is under
common control, including properties
that are separated only by a road or
other public right-of-way. Common
control includes properties that are
owned, leased, or operated by the same
entity, parent entity, subsidiary, or any
combination thereof.
Raw material means minerals, such as
silica sand, limestone, and dolomite;
inorganic chemical compounds, such as
soda ash (sodium carbonate), salt cake
(sodium sulfate), and potash (potassium
carbonate); metal oxides and other
metal-based compounds, such as lead
oxide, chromium oxide, and sodium
antimonate; metal ores, such as
chromite and pyrolusite; and other
substances that are intentionally added
to a glass manufacturing batch and
melted in a glass melting furnace to
produce glass. Metals that are naturallyoccurring trace constituents or
contaminants of other substances are
not considered to be raw materials.
§ 63.11460 Who implements and enforces
this subpart?
(a) This subpart can be implemented
and enforced by us, the U.S. EPA, or a
delegated authority such as your State,
local, or tribal agency. If the U.S. EPA
Administrator has delegated authority to
your State, local, or tribal agency, then
that agency has the authority to
implement and enforce this subpart.
You should contact your U.S. EPA
Regional Office to find out if this
subpart is delegated to your State, local,
or tribal agency.
(b) In delegating implementation and
enforcement authority of this subpart to
a State, local, or tribal agency under 40
CFR part 63, subpart E, the authorities
contained in paragraph (c) of this
section are retained by the
Administrator of the U.S. EPA and are
not transferred to the State, local, or
tribal agency.
(c) The authorities that will not be
delegated to State, local, or tribal
agencies are listed in paragraphs (c)(1)
through (3) of this section.
(1) Approval of alternatives to the
applicability requirements in
§§ 63.11448 and 63.11449, the
compliance date requirements in
§ 63.11450, and the emission limits
specified in § 63.11451.
(2) Approval of major alternatives to
monitoring under § 63.8(f) and as
defined in § 63.90.
(3) Approval of major alternatives to
recordkeeping under § 63.10(f) and as
defined in § 63.90.
§ 63.11461
[Reserved]
Tables to Subpart SSSSSS of Part 63
As required in § 63.11451, you must
comply with each emission limit that
applies to you according to the
following table:
TABLE 1 TO SUBPART SSSSSS OF PART 63.—EMISSION LIMITS
For each . . .
You must meet the following emission limits . . .
1. New or existing glass melting furnace that produces glass at an annual rate of at least 45 Mg/yr (50 tpy) AND is charged with compounds of arsenic, cadmium, chromium, manganese, lead, or nickel
as raw materials.
a. The 3-hour block average production-based PM mass emission rate
must not exceed 0.2 pounds per ton (lb/ton) of glass produced; OR
b. The 3-hour block average production-based metal HAP mass emission rate must not exceed 0.02 lb/ton of glass produced.
As stated in § 63.11458, you must
comply with the requirements of the
NESHAP General Provisions (40 CFR
part 63, subpart A), as shown in the
following table:
TABLE 2 TO SUBPART SSSSSS OF PART 63.—APPLICABILITY OF GENERAL PROVISIONS TO SUBPART SSSSSS
Citation
Subject
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§ 63.1(a), (b), (c)(1), (c)(2), (c)(5), (e) ......................................................
§ 63.2 ........................................................................................................
§ 63.3 ........................................................................................................
§ 63.4 ........................................................................................................
§ 63.5 ........................................................................................................
§ 63.6(a), (b)(1)–(b)(5), (b)(7), (c)(1), (c)(2), (c)(5), (e)–(j) .......................
§ 63.7 ........................................................................................................
§ 63.8(a)(1), (a)(2), (b), (c)(1)–(c)(4), (c)(7)(i)(B), (c)(7)(ii), (c)(8), (d),
(e)(1), (e)(4), (f).
§ 63.9(a), (b)(1)(i)–(b)(2)(v), (b)(5), (c), (d), (h)–(j) ...................................
§ 63.10(a), (b)(1), (b)(2)(i)–(b)(2)(xii) ........................................................
§ 63.10(b)(2)(xiv), (c), (f) ...........................................................................
§ 63.12
§ 63.13
§ 63.14
§ 63.15
§ 63.16
......................................................................................................
......................................................................................................
......................................................................................................
......................................................................................................
......................................................................................................
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Applicability.
Definitions.
Units and Abbreviations.
Prohibited Activities.
Construction/Reconstruction.
Compliance with Standards and Maintenance Requirements.
Performance Testing Requirements.
Monitoring Requirements.
Notification Requirements.
Recordkeeping and Reporting Requirements.
Documentation for Initial Notification and Notification of Compliance
Status.
State Authority and Delegations.
Addresses.
Incorporation by Reference.
Availability of Information.
Performance Track Provisions.
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§ 63.11463 What parts of my plant does
this subpart cover?
5. Part 63 is amended by adding
subpart TTTTTT to read as follows:
Subpart TTTTTT—National Emission
Standards for Hazardous Air Pollutants for
Secondary Nonferrous Metals Processing
Area Sources
Applicability and Compliance Dates
Sec.
63.11462 Am I subject to this subpart?
63.11463 What parts of my plant does this
subpart cover?
63.11464 What are my compliance dates?
Standards, Compliance, and Monitoring
Requirements
63.11465 What are the standards for new
and existing sources?
63.11466 What are the performance test
requirements for new and existing
sources?
63.11467 What are the initial compliance
demonstration requirements for new and
existing sources?
63.11468 What are the monitoring
requirements for new and existing
sources?
63.11469 What are the notification
requirements?
63.11470 What are the recordkeeping
requirements?
Other Requirements and Information
63.11471 What General Provisions apply to
this subpart?
63.11472 What definitions apply to this
subpart?
63.11473 Who implements and enforces
this subpart?
63.11474 [Reserved]
Tables to Subpart TTTTTT of Part 63
Table 1 to Subpart TTTTTT of Part 63—
Applicability of General Provisions to
Subpart TTTTTT
Subpart TTTTTT—National Emission
Standards for Hazardous Air Pollutants
for Secondary Nonferrous Metals
Processing Area Sources
Applicability and Compliance Dates
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§ 63.11462
Am I subject to this subpart?
(a) You are subject to this subpart if
you own or operate a secondary
nonferrous metals processing facility (as
defined in § 63.11472) that is an area
source of hazardous air pollutant (HAP)
emissions.
(b) If you are an owner or operator of
an area source subject to this subpart,
you are exempt from the obligation to
obtain a permit under 40 CFR part 70 or
71, provided you are not required to
obtain a permit under 40 CFR 70.3(a) or
71.3(a) for a reason other than your
status as an area source under this
subpart. Notwithstanding the previous
sentence, you must continue to comply
with the provisions of this subpart
applicable to area sources.
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(a) This subpart applies to any
existing, new, or reconstructed affected
source located at a secondary
nonferrous metals processing facility.
(b) The affected source includes all
crushing and screening operations at a
secondary zinc processing facility and
all furnace melting operations located at
any secondary nonferrous metals
processing facilities.
(c) An affected source is existing if
you commenced construction or
reconstruction of the affected source
before September 20, 2007.
(d) An affected source is new if you
commenced construction or
reconstruction of the affected source on
or after September 20, 2007.
§ 63.11464
dates?
What are my compliance
(a) If you have an existing affected
source, you must comply with the
standards no later than the date of
publication of the final rule in the
Federal Register.
(b) If you have a new or reconstructed
affected source, you must comply with
this subpart according to paragraphs
(b)(1) and (b)(2) of this section.
(1) If you start up your affected source
on or before the date of publication of
the final rule in the Federal Register,
you must comply with this subpart no
later than the date of publication of the
final rule in the Federal Register.
(2) If you start up your affected source
after the date of publication of the final
rule in the Federal Register, you must
comply with this subpart upon initial
startup of your affected source.
Standards, Compliance, and
Monitoring Requirements
§ 63.11465 What are the standards for new
and existing sources?
(a) You must route the emissions from
each existing affected source through a
fabric filter or baghouse that achieves a
PM control efficiency of at least 99.0
percent.
(b) You must route the emissions from
each new affected source through a
fabric filter or baghouse that achieves a
PM control efficiency of at least 99.5
percent.
§ 63.11466 What are the performance test
requirements for new and existing sources?
(a) Except as specified in paragraph
(b) of this section, if you own or operate
an existing or new affected source, you
must conduct a performance test for
each affected source within 180 days of
your compliance date and report the
results in your notification of
compliance status.
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53867
(b) If you own or operate an existing
affected source, you are not required to
conduct a performance test if a prior
performance test was conducted within
the past 5 years of the compliance date
using the same methods specified in
paragraph (c) of this section and you
meet either of the following two
conditions:
(1) No process changes have been
made since the test; or
(2) You demonstrate that the results of
the performance test, with or without
adjustments, reliably demonstrates
compliance despite process changes.
(c) Test methods. You must conduct
each performance test according to the
requirements in § 63.7 and paragraphs
(c)(1) and (2) of this section.
(1) Determine the concentration of PM
according to the following test methods
in 40 CFR part 60, appendices:
(i) Method 1 or 1A (Appendix A–1) to
select sampling port locations and the
number of traverse points in each stack
or duct. Sampling sites must be located
at the outlet of the control device and
prior to any releases to the atmosphere.
(ii) Method 2, 2A, 2C, 2D, 2F, or 2G
(Appendices A–1 and A–2) to determine
the volumetric flow rate of the stack gas.
(iii) Method 3, 3A, 3B(Appendix A–
2), or ANSI/ASME PTC 19.10–1981,
‘‘Flue and Exhaust Gas Analyses
(incorporated by reference—see § 63.14)
to determine the dry molecular weight
of the stack gas.
(iv) Method 4 (Appendix A–3) to
determine the moisture content of the
stack gas.
(v) Method 5 or 5D (Appendix A–3)
to determine the concentration of
particulate matter (front half filterable
catch only). Three valid test runs are
needed to comprise a performance test.
(2) During the test, you must operate
each emissions source within ±10
percent of its normal process rate. You
must monitor and record the process
rate during the test.
§ 63.11467 What are the initial compliance
demonstration requirements for new and
existing sources?
(a) You must demonstrate initial
compliance with the applicable
standards in § 63.11465 by submitting a
Notification of Compliance Status in
accordance with § 63.11469(b).
(b) You must conduct the inspection
specified in paragraph (c) of this section
and include the results of the inspection
in the Notification of Compliance
Status.
(c) For each existing and new affected
source, you must conduct an initial
inspection of each baghouse. You must
visually inspect the system ductwork
and baghouse unit for leaks. Except as
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specified in paragraph (e) of this
section, you must also inspect the inside
of each baghouse for structural integrity
and fabric filter condition. You must
record the results of the inspection and
any maintenance action as required in
§ 63.11470.
(d) For each installed baghouse that is
in operation during the 60 days after the
applicable compliance date, you must
conduct the inspection specified in
paragraph (c) of this section no later
than 60 days after your applicable
compliance date. For an installed
baghouse that is not in operation during
the 60 days after the applicable
compliance date, you must conduct an
initial inspection prior to startup of the
baghouse.
(e) An initial inspection of the
internal components of a baghouse is
not required if an inspection has been
performed within the past 12 months.
(f) You must submit the Notification
of Compliance Status within 120
calendar days after the applicable
compliance date specified in § 63.11464.
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§ 63.11468 What are the monitoring
requirements for new and existing sources?
(a) For an existing affected source,
you must demonstrate compliance by
conducting the monitoring activities in
paragraph (a)(1) or (a)(2) of this section:
(1) Periodic inspections/maintenance.
You must perform periodic inspections
and maintenance of each baghouse
according to the requirements in
paragraphs (a)(1)(i) and (ii) of this
section.
(i) You must conduct weekly visual
inspections of the system ductwork for
leaks.
(ii) You must conduct inspections of
the interior of the baghouse for
structural integrity and to determine the
condition of the fabric filter every 12
months.
(2) As an alternative to the monitoring
requirements in paragraph (a)(1) of this
section, you may demonstrate
compliance by conducting a daily 30minute visible emissions (VE) test (i.e.,
no visible emissions) using EPA Method
22 (40 CFR part 60, appendix A–7).
(b) If the results of the visual
inspection or VE test conducted under
paragraph (a) of this section indicate a
problem with the operation of the
baghouse, including but not limited to
air leaks, torn or broken bags or filter
media, or any other condition that may
cause an increase in PM emissions, you
must take immediate corrective action
to return the baghouse to normal
operation according to the equipment
manufacturer’s specifications or
instructions and record the corrective
action taken.
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(c) For each new affected source, you
must install, operate, and maintain a bag
leak detection system according to
paragraphs (c)(1) through (3) of this
section.
(1) Each bag leak detection system
must meet the specifications and
requirements in paragraphs (c)(1)(i)
through (viii) of this section.
(i) The bag leak detection system must
be certified by the manufacturer to be
capable of detecting PM emissions at
concentrations of 1 milligram per dry
standard cubic meter (0.00044 grains
per actual cubic foot) or less.
(ii) The bag leak detection system
sensor must provide output of relative
PM loadings. The owner or operator
shall continuously record the output
from the bag leak detection system using
electronic or other means (e.g., using a
strip chart recorder or a data logger).
(iii) The bag leak detection system
must be equipped with an alarm system
that will sound when the system detects
an increase in relative particulate
loading over the alarm set point
established according to paragraph
(c)(1)(iv) of this section, and the alarm
must be located such that it can be
heard by the appropriate plant
personnel.
(iv) In the initial adjustment of the bag
leak detection system, you must
establish, at a minimum, the baseline
output by adjusting the sensitivity
(range) and the averaging period of the
device, the alarm set points, and the
alarm delay time.
(v) Following initial adjustment, you
shall not adjust the averaging period,
alarm set point, or alarm delay time
without approval from the
Administrator or delegated authority
except as provided in paragraph
(c)(1)(vi) of this section.
(vi) Once per quarter, you may adjust
the sensitivity of the bag leak detection
system to account for seasonal effects,
including temperature and humidity,
according to the procedures identified
in the site-specific monitoring plan
required by paragraph (c)(2) of this
section.
(vii) You must install the bag leak
detection sensor downstream of the
fabric filter.
(viii) Where multiple detectors are
required, the system’s instrumentation
and alarm may be shared among
detectors.
(2) You must develop and submit to
the Administrator or delegated authority
for approval a site-specific monitoring
plan for each bag leak detection system.
You must operate and maintain the bag
leak detection system according to the
site-specific monitoring plan at all
times. Each monitoring plan must
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describe the items in paragraphs (c)(2)(i)
through (vi) of this section.
(i) Installation of the bag leak
detection system;
(ii) Initial and periodic adjustment of
the bag leak detection system, including
how the alarm set-point will be
established;
(iii) Operation of the bag leak
detection system, including quality
assurance procedures;
(iv) How the bag leak detection
system will be maintained, including a
routine maintenance schedule and spare
parts inventory list;
(v) How the bag leak detection system
output will be recorded and stored; and
(vi) Corrective action procedures as
specified in paragraph (c)(3) of this
section. In approving the site-specific
monitoring plan, the Administrator or
delegated authority may allow owners
and operators more than 3 hours to
alleviate a specific condition that causes
an alarm if the owner or operator
identifies in the monitoring plan this
specific condition as one that could lead
to an alarm, adequately explains why it
is not feasible to alleviate this condition
within 3 hours of the time the alarm
occurs, and demonstrates that the
requested time will ensure alleviation of
this condition as expeditiously as
practicable.
(3) For each bag leak detection
system, you must initiate procedures to
determine the cause of every alarm
within 1 hour of the alarm. Except as
provided in paragraph (c)(2)(vi) of this
section, you must alleviate the cause of
the alarm within 3 hours of the alarm by
taking whatever corrective action(s) are
necessary. Corrective actions may
include, but are not limited to the
following:
(i) Inspecting the fabric filter for air
leaks, torn or broken bags or filter
media, or any other condition that may
cause an increase in PM emissions;
(ii) Sealing off defective bags or filter
media;
(iii) Replacing defective bags or filter
media or otherwise repairing the control
device;
(iv) Sealing off a defective fabric filter
compartment;
(v) Cleaning the bag leak detection
system probe or otherwise repairing the
bag leak detection system; or
(vi) Shutting down the process
producing the PM emissions.
§ 63.11469 What are the notification
requirements?
(a) You must submit the Initial
Notification required by § 63.9(a)(2) no
later than 120 calendar days after the
applicable compliance date specified in
§ 63.11464. The Initial Notification must
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include the information specified in
paragraphs (a)(1) through (3) of this
section and may be combined with the
Notification of Compliance Status
required in § 63.11467 and paragraph (b)
of this section.
(1) The name and address of the
owner or operator;
(2) The address (i.e., physical
location) of the affected source; and
(3) An identification of the relevant
standard, or other requirement, that is
the basis of the notification and source’s
compliance date.
(b) You must submit a Notification of
Compliance Status required by § 63.9(h)
no later than 120 days after the
applicable compliance date specified in
§ 63.11464. In addition to the
information required in § 63.9(h)(2)and
§ 63.11367, your notification must
include the following certification(s) of
compliance, as applicable, and signed
by a responsible official:
(1) This certification of compliance by
the owner or operator of an existing
affected source who is relying on a
previous performance test: ‘‘This facility
complies with the control efficiency
requirement in § 63.11465 based on a
previous performance test in accordance
with § 63.11466.’’
(2) This certification of compliance by
the owner or operator of any new or
existing affected source: ‘‘This facility
has conducted an initial inspection of
each control device according to the
requirements in § 63.11467, will
conduct periodic inspections and
maintenance of control devices in
accordance with § 63.11468, and will
maintain records of each inspection and
maintenance action required by
§ 63.11470.’’
(3) This certification of compliance by
the owner or operator of a new affected
source: ‘‘This facility has an approved
bag leak detection system monitoring
plan in accordance with
§ 63.11468(c)(2).’’
§ 63.11470 What are the recordkeeping
requirements?
mstockstill on PROD1PC66 with PROPOSALS3
(a) You must keep the records
specified in paragraphs (a)(1) and (2) of
this section.
(1) As required in § 63.10(b)(2)(xiv),
you must keep a copy of each
notification that you submitted to
comply with this subpart and all
documentation supporting any Initial
Notification or Notification of
Compliance Status that you submitted.
(2) You must keep the records of all
inspection and monitoring data required
by § 63.11467 and § 63.11468, and the
information identified in paragraphs
(a)(2)(i) through (a)(2)(v) for each
required inspection or monitoring.
(i) The date, place, and time;
(ii) Person conducting the activity;
(iii) Technique or method used;
(iv) Operating conditions during the
activity; and
(v) Results.
(b) Your records must be in a form
suitable and readily available for
expeditious review, according to
§ 63.10(b)(1).
(c) As specified in § 63.10(b)(1), you
must keep each record for 5 years
following the date of each recorded
action.
(d) You must keep each record onsite
for at least 2 years after the date of each
recorded action according to
§ 63.10(b)(1). You may keep the records
offsite for the remaining 3 years.
Other Requirements and Information
§ 63.11471 What General Provisions apply
to this subpart?
Table 1 to this subpart shows which
parts of the General Provisions in
§§ 63.1 through 63.16 apply to you.
§ 63.11472
subpart?
What definitions apply to this
Terms used in this subpart are
defined in the Clean Air Act, in § 63.2,
and in this section as follows:
Bag leak detection system means a
system that is capable of continuously
monitoring relative particulate matter
(dust loadings) in the exhaust of a
baghouse to detect bag leaks and other
upset conditions. A bag leak detection
system includes, but is not limited to,
an instrument that operates on
triboelectric, light scattering, light
transmittance, or other effect to
continuously monitor relative
particulate matter loadings.
Furnace melting operation means the
collection of processes used to charge
post-consumer nonferrous scrap
material to a furnace, melt the material,
and transfer the molten material to a
forming medium.
Secondary nonferrous metals
processing facility means a brass and
bronze ingot making, secondary
53869
magnesium processing, or secondary
zinc processing plant that uses furnace
melting operations to melt postconsumer nonferrous metal scrap to
make products including bars, ingots,
and blocks, or metal powders.
§ 63.11473 Who implements and enforces
this subpart?
(a) This subpart can be implemented
and enforced by the U.S. EPA or a
delegated authority such as your State,
local, or tribal agency. If the U.S. EPA
Administrator has delegated authority to
your State, local, or tribal agency, then
that agency has the authority to
implement and enforce this subpart.
You should contact your U.S. EPA
Regional Office to find out if this
subpart is delegated to your State, local,
or tribal agency.
(b) In delegating implementation and
enforcement authority of this subpart to
a State, local, or tribal agency under 40
CFR part 63, subpart E, the authorities
contained in paragraph (c) of this
section are retained by the
Administrator of the U.S. EPA and are
not transferred to the State, local, or
tribal agency.
(c) The authorities that will not be
delegated to State, local, or tribal
agencies are listed in paragraphs (c)(1)
through (4) of this section.
(1) Approval of alternatives to the
applicability requirements in § 63.11462
and 63.11463, the compliance date
requirements in § 63.11464, and the
applicable standards in § 63.11465.
(2) Approval of a major change to a
test method under § 63.7(e)(2)(ii) and (f).
A ‘‘major change to test method’’ is
defined in § 63.90.
(3) Approval of a major change to
monitoring under § 63.8(f). A ‘‘major
change to monitoring’’ is defined in
§ 63.90.
(4) Approval of a major change to
recordkeeping/reporting under
§ 63.10(f). A ‘‘major change to
recordkeeping/reporting’’ is defined in
§ 63.90.
§ 63.11474
[Reserved]
Tables to Subpart TTTTTT of Part 63
As stated in § 63.11470, you must
comply with the requirements of the
NESHAP General Provisions (40 CFR
part 63, subpart A) shown in the
following table:
TABLE 1 TO SUBPART TTTTTT OF PART 63.—APPLICABILITY OF GENERAL PROVISIONS TO SUBPART TTTTTT
Citation
Subject
63.1(a)(1)–(a)(4), (a)(6), (a)(10)–(a)(12), (b)(1), (b)(3), (c)(1) 1, (c)(2),
(c)(5), (e).
63.2 ...........................................................................................................
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Definitions.
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TABLE 1 TO SUBPART TTTTTT OF PART 63.—APPLICABILITY OF GENERAL PROVISIONS TO SUBPART TTTTTT—
Continued
Citation
Subject
63.3 ...........................................................................................................
63.4 ...........................................................................................................
63.6(a), (b)(1)–(b)(5), (b)(7), (c)(1), (c)(2), (c)(5), (e)(1), (f), (g), (i), (j) ...
63.8(a)(1), (a)(2), (b), (c)(1)(i)–(c)(1)(ii), (c)(2), (c)(3), (f) .........................
63.9(a), (b)(1), (b)(2), (b)(5), (c), (d), (h)(1)–(h)(3), (h)(5), (h)(6), (i), (j) ..
63.10(a), (b)(1), (b)(2)(vii), (b)(2)(xiv), (b)(3), (c), (f) ................................
63.12 .........................................................................................................
63.13 .........................................................................................................
63.14 .........................................................................................................
63.15 .........................................................................................................
63.16 .........................................................................................................
1 Section
Units and Abbreviations.
Prohibited Activities and Circumvention.
Compliance with Standards and Maintenance Requirements.
Monitoring Requirements.
Notification Requirements.
Recordkeeping and Reporting Requirements.
State Authority and Delegations.
Addresses.
Incorporations by Reference.
Availability of Information and Confidentiality.
Performance Track Provisions.
63.11462(b) of this subpart exempts area sources from the obligation to obtain title V operating permits.
[FR Doc. E7–18344 Filed 9–19–07; 8:45 am]
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BILLING CODE 6560–50–P
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Agencies
[Federal Register Volume 72, Number 182 (Thursday, September 20, 2007)]
[Proposed Rules]
[Pages 53838-53870]
From the Federal Register Online via the Government Printing Office [www.gpo.gov]
[FR Doc No: E7-18344]
[[Page 53837]]
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Part III
Environmental Protection Agency
-----------------------------------------------------------------------
40 CFR Part 63
National Emission Standards for Hazardous Air Pollutants for Area
Sources: Clay Ceramics Manufacturing, Glass Manufacturing, and
Secondary Nonferrous Metals Processing; Proposed Rule
Federal Register / Vol. 72, No. 182 / Thursday, September 20, 2007 /
Proposed Rules
[[Page 53838]]
-----------------------------------------------------------------------
ENVIRONMENTAL PROTECTION AGENCY
40 CFR Part 63
[EPA-HQ-OAR-2006-0424; EPA-HQ-OAR-2006-0360; EPA-HQ-OAR-2006-0940; FRL-
8469-9]
RIN 2060-AM12
National Emission Standards for Hazardous Air Pollutants for Area
Sources: Clay Ceramics Manufacturing, Glass Manufacturing, and
Secondary Nonferrous Metals Processing
AGENCY: Environmental Protection Agency (EPA).
ACTION: Proposed rule.
-----------------------------------------------------------------------
SUMMARY: EPA is proposing national emission standards for the Clay
Ceramics Manufacturing, Glass Manufacturing, and Secondary Nonferrous
Metals Processing area source categories. The proposed emissions
standards for new and existing sources are based on EPA's proposed
determination as to what constitutes the generally available control
technology or management practices for each area source category.
DATES: Comments must be received on or before October 22, 2007 unless a
public hearing is requested by October 1, 2007. If a hearing is
requested on the proposed rules, written comments must be received by
November 5, 2007. Under the Paperwork Reduction Act, comments on the
information collection provisions must be received by the Office of
Management and Budget (OMB) on or before October 22, 2007.
ADDRESSES: Submit your comments, identified by Docket ID No. EPA-HQ-
OAR-2006-0424 (for Clay Ceramics Manufacturing), Docket ID No. EPA-HQ-
OAR-2006-0360 (for Glass Manufacturing), or Docket ID No. EPA-HQ-OAR-
2006-0940 (for Secondary Nonferrous Metals Processing) by one of the
following methods:
www.regulations.gov. Follow the on-line instructions for
submitting comments.
E-mail: a-and-r-Docket@epa.gov.
Fax: (202) 566-9744.
Mail: National Emission Standards for Hazardous Air
Pollutants for Area Sources: Clay Ceramics Manufacturing, Glass
Manufacturing, and Secondary. Nonferrous Metals Processing,
Environmental Protection Agency, Mailcode: 2822T, 1200 Pennsylvania
Ave., NW., Washington, DC 20460. Please include a total of two copies.
In addition, please mail a copy of your comments on the information
collection provisions to the Office of Information and Regulatory
Affairs, Office of Management and Budget (OMB), Attn: Desk Officer for
EPA, 725 17th St., NW., Washington, DC 20503.
Hand Delivery: EPA Docket Center, Public Reading Room, EPA
West, Room 3334, 1301 Constitution Ave., NW., Washington, DC 20460.
Such deliveries are only accepted during the Docket's normal hours of
operation, and special arrangements should be made for deliveries of
boxed information.
Instructions. Direct your comments to Docket ID No. EPA-HQ-OAR-
2006-0424 (for Clay Ceramics Manufacturing), Docket ID No. EPA-HQ-OAR-
2006-0360 (for Glass Manufacturing), or Docket ID No. EPA-HQ-OAR-2006-
0940 (for Secondary Nonferrous Metals Processing). EPA's policy is that
all comments received will be included in the public docket without
change and may be made available online at www.regulations.gov,
including any personal information provided, unless the comment
includes information claimed to be confidential business information
(CBI) or other information whose disclosure is restricted by statute.
Do not submit information that you consider to be CBI or otherwise
protected through www.regulations.gov or e-mail. The
www.regulations.gov website is an ``anonymous access'' system, which
means EPA will not know your identity or contact information unless you
provide it in the body of your comment. If you send an e-mail comment
directly to EPA without going through www.regulations.gov, your e-mail
address will be automatically captured and included as part of the
comment that is placed in the public docket and made available on the
Internet. If you submit an electronic comment, EPA recommends that you
include your name and other contact information in the body of your
comment and with any disk or CD-ROM you submit. If EPA cannot read your
comment due to technical difficulties and cannot contact you for
clarification, EPA may not be able to consider your comment. Electronic
files should avoid the use of special characters, any form of
encryption, and be free of any defects or viruses.
Docket. All documents in the docket are listed in the
www.regulations.gov index. Although listed in the index, some
information is not publicly available, e.g., CBI or other information
whose disclosure is restricted by statute. Certain other material, such
as copyrighted material, will be publicly available only in hard copy
form. Publicly available docket materials are available either
electronically in www.regulations.gov or in hard copy at the EPA Docket
Center, Public Reading Room, EPA/DC, EPA West, Room 3334, 1301
Constitution Ave., NW., Washington, DC. The Public Reading Room is open
from 8:30 a.m. to 4:30 p.m. Eastern Standard Time (EST), Monday through
Friday, excluding legal holidays. The telephone number for the Public
Reading Room is (202) 566-1744, and the telephone number for the Air
Docket is (202) 566-1742.
FOR FURTHER INFORMATION CONTACT: For questions about the proposed rule
for Clay Ceramics Manufacturing, contact Mr. Bill Neuffer, Office of
Air Quality Planning and Standards, Sector Policies and Programs
Division, Metals and Minerals Group (D243-02), Environmental Protection
Agency, Research Triangle Park, NC 27711; telephone number: (919) 541-
5435; fax number: (919) 541-3207; e-mail address: Neuffer.Bill@epa.gov.
For questions about the proposed rule for Glass Manufacturing or
Secondary Nonferrous Metals Processing, contact Ms. Susan Fairchild,
Office of Air Quality Planning and Standards, Sector Policies and
Programs Division, Metals and Minerals Group (D243-02), Research
Triangle Park, NC 27711, telephone number: (919) 541-5167, fax number:
(919) 541-3207, e-mail address: Fairchild.Susan@epa.gov.
SUPPLEMENTARY INFORMATION: The supplementary information presented in
this preamble is organized as follows:
I. General Information
A. Does this action apply to me?
B. What should I consider as I prepare my comments to EPA?
C. Where can I get a copy of this document?
D. When would a public hearing occur?
II. Background Information for Proposed Area Source Standards
A. What is the statutory authority for the proposed NESHAP?
B. What criteria did EPA use in developing the proposed NESHAP?
III. Proposed Area Source NESHAP for Clay Ceramics Manufacturing
A. What area source category is affected by the proposed rule?
B. What are the production processes and emissions points at
facilities that manufacture clay ceramics?
C. How did EPA subcategorize spray glaze operations?
D. How was GACT determined?
E. What are the proposed requirements for area sources?
IV. Proposed Area Source NESHAP for Glass Manufacturing
A. What area source category is affected by the proposed rule?
B. What are the production processes and emissions points at
facilities that manufacture glass?
C. How was GACT determined?
[[Page 53839]]
D. What are the proposed requirements for area sources?
V. Proposed Area Source NESHAP for Secondary Nonferrous Metals
Processing
A. What area source category is affected by the proposed rule?
B. What are the production processes and emissions points at
facilities that process secondary nonferrous metals?
C. How was GACT determined?
D. What are the proposed requirements for area sources?
VI. Proposed Exemption of Certain Area Source Categories from Title
V Permitting Requirements
A. Clay Ceramics Manufacturing
B. Secondary Nonferrous Metal Processing
VII. What are the impacts of the proposed standards for area
sources?
VIII. Statutory and Executive Order Reviews
A. Executive Order 12866: Regulatory Planning and Review
B. Paperwork Reduction Act
C. Regulatory Flexibility Act
D. Unfunded Mandates Reform Act
E. Executive Order 13132: Federalism
F. Executive Order 13175: Consultation and Coordination with
Indian Tribal Governments
G. Executive Order 13045: Protection of Children from
Environmental Health and Safety Risks
H. Executive Order 13211: Actions Concerning Regulations that
Significantly Affect Energy Supply, Distribution, or Use
I. National Technology Transfer Advancement Act
J. Executive Order 12898: Federal Actions to Address
Environmental Justice in Minority Populations and Low-Income
Populations
I. General Information
A. Does this action apply to me?
The regulated categories and entities potentially affected by the
proposed standards include:
------------------------------------------------------------------------
NAICS Examples of regulated
Category code \1\ entities
------------------------------------------------------------------------
Industry:
Clay Ceramics Manufacturing... 327122 Area source facilities
327111 that manufacture ceramic
327112 wall and floor tile,
vitreous plumbing
fixtures, vitreous china
tableware and
kitchenware, and/or
pottery.
Glass Manufacturing........... 327211 Area source facilities
327212 that manufacture flat
327213 glass, glass containers,
and other pressed and
blown glass and
glassware.
Secondary Nonferrous Metals 331492 Area source brass and
Processing. 331423 bronze ingot making,
secondary magnesium
processing, or secondary
zinc processing plant
that melts post-consumer
nonferrous metal scrap
to make products
including bars, ingots,
and blocks, or metal
powders.\2\
------------------------------------------------------------------------
\1\ North American Industry Classification System.
\2\ The Secondary Nonferrous Metals Processing area source category was
originally established under SIC code 3341, a broader classification
which included brass and bronze ingot makers. The corresponding NAICS
code for brass and bronze ingot makers is 331423.
This table is not intended to be exhaustive, but rather provides a
guide for readers regarding entities likely to be affected by this
action. To determine whether your facility would be regulated by this
action, you should examine the applicability criteria in 40 CFR
63.11435 of subpart RRRRRR (national emissions standards for hazardous
air pollutants (NESHAP) for Clay Ceramics Manufacturing Area Sources),
40 CFR 63.11448 of subpart SSSSSS (NESHAP for Glass Manufacturing Area
Sources), and 40 CFR 63.11462 of subpart TTTTTT (NESHAP for Secondary
Nonferrous Metals Processing). If you have any questions regarding the
applicability of this action to a particular entity, consult either the
air permit authority for the entity or your EPA Regional representative
as listed in 40 CFR 63.13 of subpart A (General Provisions).
B. What should I consider as I prepare my comments to EPA?
Do not submit CBI to EPA through www.regulations.gov or e-mail.
Send or deliver information identified as CBI only to the following
address: Roberto Morales, OAQPS Document Control Officer (C404-02),
Office of Air Quality Planning and Standards, Environmental Protection
Agency, Research Triangle Park, North Carolina 27711, Attention Docket
ID No. EPA-HQ-OAR-2006-0424 (for Clay Ceramics Manufacturing), or
Docket ID EPA-HQ-OAR-2006-0360 (for Glass Manufacturing), or Docket ID
EPA-HQ-OAR-2006-0940 (for Secondary Nonferrous Metals Processing).
Clearly mark the part or all of the information that you claim to be
CBI. For CBI information in a disk or CD-ROM that you mail to EPA, mark
the outside of the disk or CD-ROM as CBI and then identify
electronically within the disk or CD-ROM the specific information that
is claimed as CBI. In addition to one complete version of the comment
that includes information claimed as CBI, a copy of the comment that
does not contain the information claimed as CBI must be submitted for
inclusion in the public docket. Information so marked will not be
disclosed except in accordance with procedures set forth in 40 CFR part
2.
C. Where can I get a copy of this document?
In addition to being available in the docket, an electronic copy of
this proposed action will also be available on the WorldWide Web (WWW)
through the Technology Transfer Network (TTN). Following signature, a
copy of the proposed action will be posted on the TTN's policy and
guidance page for newly proposed or promulgated rules at the following
address: https://www.epa.gov/ttn/oarpg/. The TTN provides information
and technology exchange in various areas of air pollution control.
D. When would a public hearing occur?
If anyone contacts EPA requesting to speak at a public hearing
concerning the proposed rules by October 1, 2007, we will hold a public
hearing on October 5, 2007. If you are interested in attending the
public hearing, contact Ms. Pamela Garrett at (919) 541-7966 to verify
that a hearing will be held.
II. Background Information for Proposed Area Source Standards
A. What is the statutory authority for the proposed NESHAP?
Section 112(k)(3)(B) of the Clean Air Act (CAA) requires EPA to
identify at least 30 hazardous air pollutants (HAP) which, as the
result of emissions from area sources,\1\ pose the greatest threat to
public health in urban areas. Consistent with this provision, in 1999,
in the Integrated Urban Air Toxics Strategy, EPA identified the 30 HAP
that pose the greatest potential health threat in urban
[[Page 53840]]
areas, and these HAP are referred to as the ``urban HAP.'' See 64 FR
38706, 38715-716, July 19, 1999. Section 112(c)(3) requires EPA to list
sufficient categories or subcategories of area sources to ensure that
area sources representing 90 percent of the emissions of the 30 urban
HAP are subject to regulation. EPA listed the source categories that
account for 90 percent of the urban HAP emissions in the Integrated
Urban Air Toxics Strategy.\2\ Sierra Club sued EPA, alleging a failure
to complete standards for the source categories listed pursuant to CAA
section 112(c)(3) and 112(k)(3)(B) within the timeframe specified by
the statute. See Sierra Club v. Johnson, No. 01-1537, (D.D.C.). On
March 31, 2006, the court issued an order requiring EPA to promulgate
standards under CAA section 112(d) for those area source categories
listed pursuant to CAA section 112(c)(3) and 112(k)(3)(B).
---------------------------------------------------------------------------
\1\ An area source is a stationary source of HAP emissions that
is not a major source. A major source is a stationary source that
emits or has the potential to emit 10 tons per year (tpy) or more of
any HAP or 25 tpy or more of any combination of HAP.
\2\ Since its publication in the Integrated Urban Air Toxics
Strategy in 1999, the area source category list has undergone
several amendments.
---------------------------------------------------------------------------
Among other things, the order requires that, by December 15, 2007,
EPA complete standards for 10 area source categories. As part of our
effort to meet the December 15, 2007 deadline, we are proposing in this
action the NESHAP for the following three listed area source
categories: (1) Clay Ceramics Manufacturing; (2) Glass Manufacturing;
and (3) Secondary Nonferrous Metals Processing. The standards for the
other categories are being proposed in separate actions.
We added Glass Manufacturing and Secondary Nonferrous Metals
Processing to the Integrated Urban Air Toxics Strategy area source
category list on June 26, 2002 (67 FR 43112). The Glass Manufacturing
area source category is comprised of three distinct industry sectors:
(1) Flat Glass Manufacturing; (2) Container Glass Manufacturing; and
(3) Pressed and Blown Glass Manufacturing. On November 22, 2002, we
added Clay Products Manufacturing to the area source category list (67
FR 70428). The Clay Products Manufacturing area source category was
later split into the two categories of Brick and Structural Clay
Products (BSCP) Manufacturing and Clay Ceramics Manufacturing to better
match the categories already scheduled to be regulated by major source
NESHAP. The Clay Ceramics Manufacturing area source category is being
addressed in this proposed rule, while the BSCP Manufacturing area
source category will be addressed in a future action. (For more
information on the area source categories, see https://www.epa.gov/ttn/
atw/area/arearules.html.)
The inclusion of the Clay Ceramics Manufacturing, Glass
Manufacturing, and Secondary Nonferrous Metals Processing area source
categories on the section 112(c)(3) area source category list is based
on 1990 emissions data, as EPA used 1990 as the baseline year for that
listing. Specifically, the Clay Products Manufacturing area source
category was listed based on emissions of compounds of chromium, lead,
manganese, and nickel that represent part of the 90 percent of those
urban HAP emissions in the 1990 inventory and are hereafter referred to
as ``clay ceramics metal HAP.'' The Glass Manufacturing area source
category was listed based on emissions of compounds of arsenic,
cadmium, chromium, lead, manganese, and nickel that represent part of
the 90 percent of those urban HAP emissions in the 1990 inventory and
are hereafter referred to as ``glass manufacturing metal HAP.'' The
Secondary Nonferrous Metals Processing area source category was listed
based on emissions of compounds of arsenic, chromium, lead, manganese,
and nickel that represent part of the 90 percent of those urban HAP
emissions in the 1990 inventory and are hereafter referred to as
``secondary nonferrous metal HAP.''
B. What criteria did EPA use in developing the proposed NESHAP?
Under CAA section 112(d)(5), the Administrator may, in lieu of
standards requiring maximum achievable control technology (MACT) under
section 112(d)(2), elect to promulgate standards or requirements for
area sources ``which provide for the use of generally available control
technologies or management practices by such sources to reduce
emissions of hazardous air pollutants.'' Under section 112(d)(5), the
Administrator has the discretion to use generally available control
technology or management practices (GACT) in lieu of MACT. Pursuant to
section 112(d)(5), we have decided not to issue MACT standards and
concluded that GACT is appropriate for these three source categories.
Additional information on the definition of GACT is found in the
Senate report on the legislation (Senate Report Number 101-228,
December 20, 1989), which indicates GACT means:
* * * methods, practices and techniques which are commercially
available and appropriate for application by the sources in the
category considering economic impacts and the technical capabilities
of the firms to operate and maintain the emissions control systems.
Consistent with the legislative history, in addition to considering
technical capabilities of the facilities and the availability of
control measures, we may consider costs and economic impacts in
determining GACT, which is particularly important when developing
regulations for source categories that may have few establishments and
many small businesses.
Determining what constitutes GACT involves considering the control
technologies and management practices that are generally available to
the area sources in the source category. We also consider the standards
applicable to major sources in the same industrial sector to determine
if the control technologies and management practices are transferable
and generally available to area sources. In appropriate circumstances,
we may also consider technologies and practices at area and major
sources in similar categories to determine whether such technologies
and practices could be considered generally available for the area
source category at issue. Finally, as noted above, in determining GACT
for a particular area source category, we consider the costs and
economic impacts of available control technologies and management
practices on that category.
III. Proposed Area Source NESHAP for Clay Ceramics Manufacturing
A. What area source category is affected by the proposed rule?
The Clay Ceramics Manufacturing area source category includes those
facilities that process greater than 45 megagrams per year (Mg/yr) (50
tons per year (tpy)) wet clay to manufacture pressed floor tile,
pressed wall tile, and other pressed tile; sanitaryware (toilets and
sinks); dinnerware; or pottery. Clay ceramics are primarily composed of
clay and shale, and may include many different additives, including
silica, talc, and various high purity powders produced by chemical
synthesis.
To estimate the number of facilities in the Clay Ceramics
Manufacturing area source category, we gathered detailed information
from the NESHAP for Clay Ceramics Manufacturing major sources. Also, we
compiled information from other sources, including site visits,
Internet searches, and industry submittals. Based on this information
and taking into account recent facility shutdowns, we have identified
51 area source facilities with spray glaze operations or kilns that
fire glazed ceramic ware that would be subject to the final clay
ceramics manufacturing area source NESHAP.
[[Page 53841]]
With this action, we are also clarifying that artisan potters,
small ceramics studios, noncommercial entities, and schools and
universities with ceramic arts programs, which typically have annual
production rates of 45 Mg/yr (50 tpy) or less, are not a part of the
source category listed pursuant to section 112(c)(3) and (k)(3)(B), and
are, therefore, not covered by this area source standard. Urban HAP
emissions from these facilities were not included in the 1990 baseline
emissions inventory that was used as the basis for the area source
category listing. Specifically, in reviewing the inventory on which we
based the listing of this source category, we determined that the
sources that were the basis of the listing decision were those with an
annual production rate in excess of 45 Mg/yr (50 tpy).
B. What are the production processes and emissions points at facilities
that manufacture clay ceramics?
Clay ceramics manufacturing generally includes raw material
processing and handling and forming of the clay product shapes,
followed by drying, glazing, and firing. Some tile products and most
dinnerware/pottery are fired in a kiln prior to some type of glazing
operation. More than 95 percent of all clay ceramic products are coated
with a glaze and then fired in a kiln.
Spray glaze operations and kilns that fire glazed ceramic ware
account for most of the particulate matter (PM) and urban metal HAP
emitted from clay ceramics manufacturing facilities (about 80 to 90
percent from spray glaze operations and 10 to 20 percent from kilns).
Overspray accounts for most of the PM and clay ceramics metal HAP
emitted during spray glaze operations. Emissions from kilns firing
glazed ceramic ware consist primarily of volatilized materials from the
glaze. The type and volume of HAP emissions vary according to the glaze
materials. Emissions of PM from spray glaze operations and kilns firing
glazed ceramic ware are estimated at about 407 Mg/yr (449 tpy)
nationwide, with about 7.1 Mg/yr (7.9 tpy) of clay ceramics metal HAP
(mostly lead and chromium, with smaller quantities of nickel and
manganese). Lead emissions are estimated at about 4.1 Mg/yr (4.5 tpy),
and most of those emissions come from the two dinnerware facilities
still using leaded glazes. Since 1990, most clay ceramics facilities
have ceased using leaded glazes because of potential environmental and
worker exposure issues.
Spray glazing operations at area source facilities are currently
controlled in terms of clay ceramics metal HAP emissions as a result of
state and local air pollution standards, permit requirements, and/or
management practices already implemented by the industry to reduce clay
ceramics metal HAP from spray glaze operations. Capture systems for
spray glaze operations typically include spray booths; partial or total
enclosures; and process area ventilation systems. Several different
types of air pollution control devices (APCD) are used to control
overspray emissions from glaze spray booths, including wet scrubbers,
fabric filters, water curtains, and water-wash systems.
Most, if not all, facilities practice waste minimization in their
glazing operations to minimize glaze cost and cleanup downtime.
Examples of waste minimization practices include, but are not limited
to, minimizing glaze overspray emissions using high-volume, low
pressure (HVLP) spray equipment or similar spray equipment; minimizing
HAP emissions during cleanup of spray glazing equipment; operating and
maintaining spray glazing equipment according to manufacturer's
instructions; and minimizing spills through careful handling of HAP-
containing glaze materials. HVLP spray equipment operates at low
atomizing air pressure--0.69 to 69 kilopascals (0.1 to 10 pounds per
square inch) at the air nozzle and use 0.42 to 0.85 cubic meters per
minute (15 to 30 cubic feet per minute) of air.
No APCD are used by area sources in the clay ceramics manufacturing
industry to control emissions from kilns. However, available operating
permit information shows that most, if not all, clay ceramics kilns
firing glazed ceramic ware are fired with natural gas or some other
clean-burning, low-HAP fuel (e.g., propane). Some clay ceramics
manufacturing facilities use electric-powered kilns. Furthermore, clay
ceramics manufacturing facilities maintain the peak firing temperatures
of their kilns firing glazed ceramic ware well below the volatilization
temperatures of the clay ceramics metal HAP in their spray glazes.
1. Selection of Affected Source
Affected source means the collection of equipment and processes in
the source category or subcategory to which the subpart applies. In
selecting the affected source for regulation, we identified the clay
ceramics metal HAP-emitting operations, the clay ceramics metal HAP
emitted, and the quantity of clay ceramics metal HAP emissions from the
individual or groups of emissions points. We concluded that designating
the group of atomized spray glaze operations and kilns firing glazed
ceramic ware within the clay ceramics manufacturing operation as the
affected source was the most appropriate approach and consistent with
the basis for the original listing. This proposed rule includes
requirements for the control of emissions from all atomized spray glaze
operations and all curing operations involving kilns firing glazed
ceramic ware.
2. Selection of Pollutants
For this proposed rule, we decided that it was not practical to
establish individual standards for each specific type of clay ceramics
metal HAP that could be present in the various processes. A sufficient
correlation exists between PM and these clay ceramics metal HAP to rely
on PM as a surrogate for both the presence of the HAP and for their
control.\3\ When released, each of the clay ceramics metal HAP
compounds behaves as PM. The control technologies used for the control
of PM emissions achieve comparable levels of performance on the
individual clay ceramics metal HAP emissions. Therefore, standards
requiring good control of PM also achieve good control of clay ceramics
metal HAP emissions. Furthermore, establishing separate standards for
each individual metal HAP would impose costly and significantly more
complex compliance and monitoring requirements and achieve little, if
any, HAP emissions reductions beyond what would be achieved using the
surrogate pollutant approach based on total PM. Based on these
considerations, we decided to establish standards for Clay Ceramics
Manufacturing based on control of total PM as a surrogate pollutant for
the individual clay ceramics metal HAP.
---------------------------------------------------------------------------
\3\ National Lime Association v. EPA. 233 F.3d 625, 639-640
(D.C. Cir. 2000) and Sierra Club v. EPA, 353 F.3d 976 (D.C. Cir.
2004).
---------------------------------------------------------------------------
C. How did EPA subcategorize spray glaze operations?
As part of the GACT analysis, we considered whether there were
differences in processes, sizes, or other factors affecting emissions
that would warrant subcategorization. Under section 112(d)(1) of the
CAA, EPA ``may distinguish among classes, types, and sizes within a
source category or subcategory in establishing such standards* * *''.
In our review of the available data, we observed significant
differences between spray glaze operations based on the level of wet
glaze usage and clay ceramics metal HAP emissions. For these reasons,
we
[[Page 53842]]
are proposing two subcategories for spray glaze operations based on
annual wet glaze usage: those facilities with annual wet glaze usage of
more than 227 Mg/yr (250 tpy) and facilities with annual wet glaze
usage of 227 Mg/yr (250 tpy) or less. These subcategories differentiate
between general sizes of glazing operations at clay ceramics
manufacturing facilities, but do not differentiate clay product types
or other processes.
Those facilities with wet glaze usage above the threshold level
would be subject to a different set of management practices than those
facilities at or below the threshold level, which are more likely to be
small businesses and comprise a much smaller fraction of total
production, glaze usage, and clay ceramics metal HAP emissions. Our
analysis indicates that approximately 88 percent of wet glaze usage and
75 percent of clay ceramics metal HAP emissions are associated with 11
clay ceramic manufacturing area source facilities in the subcategory
with wet glaze usage levels greater than 227 Mg/yr (250 tpy) and the
other 12 percent of wet glaze usage and 25 percent of clay ceramics
metal HAP emissions come from 40 facilities in the subcategory with wet
glaze usage at or below 227 Mg/yr (250 tpy). To account for those
facilities that use non-HAP glazes in some or all of their processes,
we have included a provision allowing sources to exclude glazes that
contain less than 0.1 (weight) percent clay ceramics metal HAP in
determining their total wet glaze usage relative to the 227 Mg/yr (250
tpy) subcategorization threshold.
D. How was GACT determined?
As provided in CAA section 112(d)(5), we are proposing standards
representing GACT for the clay ceramics metal HAP. As noted in section
II of this preamble, the statute allows the Agency to establish
standards for area sources listed pursuant to section 112(c) based on
GACT. The statute does not set any condition precedent for issuing
standards under section 112(d)(5) other than that the area source
category or subcategory at issue must be one that EPA listed pursuant
to section 112(c), which is the case here.
Moreover, most of the facilities in this source category have good
operational controls in-place and use small quantities of clay ceramics
metal HAP in their glazes. We evaluated the control technologies and
management practices that reduce HAP emissions that are generally
available for the clay ceramics manufacturing area source category. We
also considered costs and economic impacts in determining GACT. We
believe the consideration of costs and economic impacts is especially
important for the well-controlled clay ceramics manufacturing area
sources because, given current well-controlled levels, requiring
additional controls would result in only marginal reductions in
emissions at very high costs for modest incremental improvement in
control for this area source category. We explain below in detail our
proposed GACT determinations.
1. GACT for Kilns
As noted previously, we are not aware of any APCD used by clay
ceramics manufacturing area source facilities to control emissions from
kilns, but most, if not all, clay ceramics kilns firing glazed ceramic
ware are fired with natural gas or some other clean-burning, low-HAP
fuel (e.g., propane). Based on the available information for all types
and sizes of kilns in this industry, we are not aware of any add-on
control techniques being used to reduce PM emissions from kilns.
Consequently, we determined GACT for kilns to be using natural gas, or
an equivalent fuel, for all firing of glazed ceramic ware. For
simplicity, we are proposing GACT for all kilns that fire glazed
ceramic ware at a given facility and not differentiating between the
subcategories identified in the following sections of this preamble
involving glazing operations. There are no differences in control
equipment or control levels associated with kilns firing different
amounts of glazed ceramic ware; therefore, GACT is the same for all
kilns.
As noted previously, clay ceramics manufacturing facilities also
maintain the peak firing temperatures of their kilns firing glazed
ceramic ware well below the volatilization temperatures of the clay
ceramics metal HAP in their spray glazes. For those clay ceramics metal
HAP that would be present in the kiln exhaust, the lowest
volatilization temperature is approximately 1740[deg]C (3160[deg]F) for
lead. Based on available information, the highest peak firing
temperature used in the clay ceramics manufacturing industry is
approximately 1370[deg]C (2500[deg]F). In order to keep peak firing
temperatures well below the volatilization temperatures for the
relevant clay ceramics metal HAP, we are conservatively proposing GACT
as requiring that facilities maintain the peak firing temperatures of
their kilns firing glazed ceramic ware below 1540[deg]C (2800[deg]F).
2. GACT for Glaze Spray Booths at Facilities with Wet Glaze Usage Above
227 Mg/yr (250 tpy)
All of the known area source facilities above the threshold of 227
Mg/yr (250 tpy) with atomized spray glaze operations are controlled for
PM emissions (e.g., water-wash system or wet scrubber). Many of the
glaze spray systems and associated control equipment are custom-
designed and -built, depending on product type/size and glaze
application spray rates. We lack empirical data for a majority of the
facilities in this subcategory for performance testing or actual
emission rates associated with spray glaze booths.
In evaluating GACT options, we found that major source clay
ceramics manufacturing facilities also utilize similar PM controls on
their spray glazing operations. Based on the existing operating permit
requirements for clay ceramics facilities, we found a variety of
formats and units, e.g., percent opacity, allowable PM or
PM10 emission rates (pounds per hour (lbs/hr) or tpy),
percent removal efficiency, and outlet concentrations (grains per dry
standard cubic foot (gr/dscf)). While these requirements cover a wide
range of spray glazing processes and products, we believe that they
achieve a similar level of control and are generally available. (See
technical memorandum in the docket for more details on spray booth
permit requirements and estimated clay ceramics metal HAP emissions).
Therefore, we determined GACT for the subcategory for glaze spray
booths at facilities with wet glaze usage above 227 Mg/yr (250 tpy) to
be an equipment requirement: wet control systems for PM emissions. Per
the legislative history, a management practice in the form of an
equipment requirement is an appropriate standard under section
112(d)(5).
3. GACT for Glaze Spray Booths at Facilities with Wet Glaze Usage At or
Below 227 Mg/yr (250 tpy)
Area source facilities at or below the threshold of 227 Mg/yr (250
tpy) typically practice waste minimization in their glazing operations
to minimize glaze cost and cleanup downtime. We evaluated the potential
costs and emission reductions for APCD for facilities with lower glaze
usage and found the cost effectiveness to be unreasonable, e.g.,
average cost of approximately $71,000/Mg ($64,000/ton) of PM and $10
million/Mg ($9 million/ton) of metal HAP. Therefore, for the
subcategory for glaze spray booths at facilities with wet glaze usage
at or below 227 Mg/yr (250 tpy), we
[[Page 53843]]
determined GACT for spray glaze operations to be waste minimization
practices.
E. What are the proposed requirements for area sources?
1. Applicability and Compliance Dates
The proposed standards would apply to any new or existing affected
source at a clay ceramics manufacturing facility that is an area source
and uses more than 45 Mg/yr (50 tpy) of clay. The affected source
includes all kilns that fire glazed ceramic ware and all atomized spray
glaze operations located at such a facility.
The owner or operator of an existing affected source would have to
comply with the standards by the date of promulgation of the final
rule. The owner or operator of a new affected source would be required
to comply with the standards by the date of promulgation of the final
rule, or upon startup, whichever is later.
2. Proposed Standards
For each kiln firing glazed ceramic ware, the proposed standards
would require the facility owner or operator to maintain the kiln peak
temperature below 1540[deg]C (2800[deg]F) and either use natural gas,
or an equivalent clean-burning fuel, as the kiln fuel. The facility
owner or operator would also have the option of using an electric-
powered kiln.
The requirements for atomized spray glaze operations at clay
ceramic manufacturing area source facilities differ depending on
whether a facility has annual wet glaze usage above or below 227 Mg/yr
(250 tpy). Consequently, we are proposing that the facility owner or
operator maintain annual wet glaze usage records in order to document
whether they are above or below 227 Mg/yr (250 tpy) wet glaze usage.
For each atomized spray glaze operation located at a clay ceramics
manufacturing facility that uses more than 227 Mg/yr (250 tpy) of wet
glaze(s), the proposed standards would require the facility owner or
operator to have an APCD on their glazing operations and operate and
maintain the control device according to the equipment manufacturer's
specifications. As a pollution prevention alternative to this proposed
requirement, we are also providing the option to use glazes containing
less than 0.1 (weight) percent clay ceramics metal HAP for those
facilities above the threshold, which is expected to provide emissions
reductions equivalent or greater than those obtained using PM controls.
For each atomized spray glaze operation located at a clay ceramics
manufacturing facility that uses 227 Mg/yr (250 tpy) or less of wet
glaze(s), the proposed standards would require the facility owner or
operator to employ waste minimization practices in their glazing
operations. As an alternative to this proposed requirement, we are also
providing the option to comply with the equipment standard or
management practices for facilities with glaze usage greater than 227
Mg/yr (250 tpy) the threshold (i.e., PM controls or the use of glazes
containing less than 0.1 (weight) percent clay ceramics metal HAP),
which is expected to provide emissions reductions equivalent or greater
than those obtained using waste minimization practices.
3. Proposed Compliance Requirements
Initial compliance demonstration requirements. The owner or
operator would be required to include compliance certifications for the
proposed standards in their Notification of Compliance Status. For any
wet spray glaze operations controlled with an APCD, an initial
inspection of the control equipment must be conducted within 60 days of
the compliance date and the results of the inspection included in the
Notification of Compliance Status.
Monitoring requirements. For each kiln firing glazed ceramic ware,
the proposed standards would require the owner or operator to conduct a
check of the kiln peak firing temperature on a daily basis. If the peak
firing temperature exceeds 1540 [deg]C (2800 [deg]F), the owner or
operator would be required to take corrective action according to the
facility's standard operating procedures.
Based on available permit information, there are several clay
ceramic manufacturing area source facilities with weekly monitoring
requirements associated with APCD used for PM emissions. For all
sources that operate one or more APCD for their atomized spray glaze
operations, we are proposing daily and weekly visual APCD inspections,
daily EPA Method 22 visible emissions (VE) tests, or an EPA-approved
alternative monitoring program to ensure that the APCD is kept in a
satisfactory state of maintenance and repair and continues to operate
effectively.
The owner or operator would be allowed to use existing operating
permit documentation to meet the monitoring requirements, provided it
includes the necessary monitoring records (e.g., the date, place, and
time of the monitoring; the person conducting the monitoring; the
monitoring technique or method; the operating conditions during
monitoring; and the monitoring results).
Notification and recordkeeping requirements. We are proposing that
affected sources submit Initial Notifications and Notifications of
Compliance Status under this proposed rule because they are consistent
with the part 63 General Provisions and are needed to identify the
affected sources subject to the standards and confirm the compliance
status of the sources. To ensure that facilities have sufficient time
to submit the notifications once the rule was promulgated, we are
proposing that facilities submit the notifications 120 days after the
promulgation date. (The promulgation date is also the compliance date
for this rule.) The submittal date for the notifications is based on
the requirement for submitting Initial Notifications specified in the
part 63 General Provisions.
We are soliciting information on any control technologies or
management practices used to limit emissions of PM or metal HAP from
clay ceramics manufacturing area sources and any cost information
associated with such control approaches. We also request comment on
GACT and the proposed standards.
IV. Proposed Area Source NESHAP for Glass Manufacturing
A. What area source category is affected by the proposed rule?
The glass manufacturing area source category consists of plants
that operate one or more glass melting furnaces that produce at least
45 Mg/yr (50 tpy) of glass and are charged with one or more of the
glass manufacturing metal HAP.
Pressed and Blown Glass and Glassware Manufacturing was listed as
an area source category on June 26, 2002 (67 FR 43112). The inclusion
of this source category on the area source category list was based on
emissions of the six glass manufacturing metal HAP. These HAP are
emitted from glass melting furnaces.
The proposed glass manufacturing rule would apply to manufacturers
producing glass by melting a mixture of minerals and other compounds,
then cooling the melt in a manner that prevents it from crystallizing.
The primary constituent of all glass is silica, but most glass contains
several other minerals and substances. Examples include soda ash,
potash, limestone, feldspar, potassium nitrate, boric acid, iron oxide,
and sodium nitrate. Metal oxides can be included in the glass
manufacturing formulation to produce colored or tinted glass. Some
examples include iron oxide, chromium oxide,
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cobalt oxide, nickel, and selenium. Other compounds, such as lead oxide
and arsenic compounds, can be added to enhance or modify the final
product. Recycled glass, also known as cullet, is a primary ingredient
of many glass formulations.
Glass manufacturing plants can be broadly classified by product
type as one of the following: Flat glass, container glass, or pressed
and blown glass. Flat glass includes plate glass used for building
windows and automobile windshields. Container glass includes soda,
beer, and wine bottles, jars, and other glass containers. Pressed and
blown glass includes a wide variety of products such as light bulbs,
glass tubing, optical glass, glass cooking ware, and industrial
glassware.
As noted previously, the glass manufacturing area source category
was listed based on emissions of the six glass manufacturing metal HAP.
The Section 112(k) inventory included emissions of these metal HAP from
glass manufacturing plants that use compounds of one or more of the
metal HAP as raw materials that are added to the glass manufacturing
formulation to impart specific characteristics to the final glass
product. We estimate that there currently are 21 such plants in
operation in the U.S., and these 21 plants comprise the glass
manufacturing area source category.
B. What are the production processes and emission points at facilities
that manufacture glass?
Regardless of the type of glass, the process of manufacturing glass
entails batch measuring and mixing raw materials in specified
proportions, charging the raw material batch mix into a furnace, where
it is melted to form molten glass, forming the molten glass into the
desired shapes, and finishing and packaging the final product.
Compounds of the glass manufacturing metal HAP are incorporated
into glass manufacturing batch formulations to either color, tint, or
impart certain characteristics, such as clarity and brilliance, to the
final glass product. Lead oxide is used as a clarifier, former,
stabilizer, and for radiation shielding in glass. Arsenic is used as a
fining agent to facilitate the removal of bubbles from molten glass.
The other four glass manufacturing metal HAP compounds are used
primarily to color or tint the glass.
Other metal HAP may also be emitted from glass manufacturing
furnaces. These include antimony, selenium, and cobalt. Although the
source category was not listed for these other metal HAP, the air
pollution controls used to obtain reductions of the glass manufacturing
metal HAP also reduce emissions of other metal HAP where they are used
in the same process.
1. Selection of Source Category
Although listed originally as ``Pressed and Blown Glass and
Glassware Manufacturing,'' the Glass Manufacturing area source category
listing was based upon data from all of the three primary sectors of
the glass manufacturing industry: Flat glass, container glass, and
pressed and blown glass. We are clarifying that the Glass Manufacturing
area source category includes any glass manufacturing facility that
operates one or more furnaces which produce at least 45 Mg/yr (50 tpy)
of glass per furnace and use the glass manufacturing metal HAP
compounds as raw materials, regardless of the type of glass product
manufactured. This clarification does not change the universe of
sources that were the basis of the original listing notice.
2. Selection of Affected Sources
The affected source includes glass manufacturing furnaces that meet
two criteria: The furnaces are charged with one or more of the glass
manufacturing metal HAP as raw materials, and the furnaces have annual
production rates of at least 45 Mg/yr (50 tpy). We selected furnaces as
the affected source because glass melting furnaces emit the HAP for
which this source category was listed pursuant to sections 112(c)(3)
and (k)(3)(B) (i.e., arsenic, cadmium, chromium, lead, manganese, and
nickel).
C. How was GACT determined?
While most of the facilities that would be subject to the proposed
rule have good operational controls in place to control emissions of
glass manufacturing metal HAP, a few facilities would have to install
emission controls or change their glass formulation to meet the
emission limits in the proposed rule. We considered costs and economic
impacts in determining GACT and found that the cost effectiveness of
reducing PM-10 using add-on control is excellent for PM as well as for
reducing glass manufacturing metal HAP. While we believe the
consideration of costs and economic impacts is important for area
sources, we found that the emission reductions achieved by the proposed
rule were compelling. Our analyses show that the proposed rule would
result in substantial reductions in emissions at reasonable costs for
this area source category, achieving 28 tons per year reductions in
glass manufacturing metal HAP and 415 tons per year reductions in PM.
We explain below in detail our proposed GACT determinations.
1. Background
Section 112(d)(5) of the CAA allows us to develop area source
standards based on GACT. In identifying GACT for the affected sources
in the Glass Manufacturing area source category, we compiled data on
existing glass manufacturing plants through a series of site visits, a
Section 114 information collection request (ICR), operating permits and
permit applications, emission inventory reports, emission test reports,
published reports on the industry, and databases such as the Toxic
Release Inventory and National Emission Inventory (NEI) databases.
Detailed data on approximately 80 glass manufacturing plants were
compiled in a database, which we then used for subsequent analyses to
determine GACT.
The data compiled on existing glass manufacturing facilities
included permit limits for PM emissions for approximately 150 furnaces.
When converted to a common format (e.g., pounds per ton (lbs/ton)) the
data show a wide range in PM emission limits. To meet the most
stringent PM emission limits specified in title V permits, plants
typically use electrostatic precipitators (ESPs) or fabric filters.
The data also show that many existing glass furnaces are subject to
40 CFR 60, subpart CC, Standards of Performance for Glass Manufacturing
Plants (Glass NSPS). The Glass NSPS establishes emission limits for PM
and applies to all glass manufacturing plants constructed or modified
since 1980 that produce or have the design capacity to produce at least
4,550 kilograms (kg) (about 5 tons) of glass in one day. Depending on
the glass recipe, fuel, and process used, the NSPS limits range from
0.2 to 2.0 lbs of PM/ton of glass produced. To comply with the NSPS,
plants typically use ESP, fabric filters, or process modifications.
Based on the data compiled, approximately 40 percent of container glass
furnaces, 50 percent of flat glass furnaces, and 25 percent of pressed
and blown glass furnaces are subject to the NSPS.
2. Selection of PM as a Surrogate for Glass Manufacturing Metal HAP
For glass manufacturing furnaces that are charged with any of the
glass manufacturing metal HAP as raw materials, PM emissions contain
those glass manufacturing metal HAP, and emissions control equipment
that is
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designed and operated to control PM emissions also control emissions of
the glass manufacturing metal HAP. Furthermore, many glass
manufacturing plants have title V operating permits that require PM
emissions controls and establish emissions limits for PM. For these
reasons, we are proposing to establish standards using PM as a
surrogate for the glass manufacturing metal HAP. Controlling PM
emissions will control emissions of the glass manufacturing metal HAP
since the metals are contained within the PM--they are in the
particulate form as opposed to the gaseous form. Particulate matter
controls used at existing glass manufacturing plants are the same
controls available to control particulate metal HAP such as the six
glass manufacturing metal HAP. These controls capture particulate metal
HAP non-preferentially along with other PM, thus making PM a reasonable
surrogate for the metal HAP. We have used this approach in several
other NESHAP in which PM was determined to be a surrogate for the metal
HAP in the PM.
3. Selection of Emission Factor Format
The data compiled on existing glass manufacturing facilities
included permit limits for PM emissions for approximately 150 furnaces.
The permit limits are expressed in a variety of formats (units), such
as emission factors or production-based mass emission rates (e.g., lbs
emitted per ton of glass produced), emission concentrations (e.g., gr/
dscf of exhaust), and emission rates (e.g., lbs/hr). Due to the wide
range in furnace sizes, we are proposing to use the emission factor
format because this format normalizes emissions as a function of
production rate. Furthermore, of the 150 permit limits reviewed, the
permits for 55 furnaces specified emission limits in the format of an
emission factor. In addition, the Glass NSPS specifies emission limits
as emission factors.
4. Selection of GACT for Glass Melting Furnaces
In evaluating GACT for the glass manufacturing area source
category, we reviewed the available data for glass melting furnaces
that have installed emission controls to reduce emissions of PM and
metal HAP. Electrostatic precipitators are by far the most commonly
used device for controlling emissions of PM or metal HAP from glass
furnaces. Among the furnaces that produce glass using metal HAP
compounds as raw materials, approximately 35 percent are controlled
with ESPs. This includes all of the controlled furnaces in the flat
glass and container glass sectors that are charged with metal HAP. For
furnaces in the pressed and blown glass sector that produce glass using
metal HAP, approximately 38 percent are controlled with ESPs and 24
percent are controlled with fabric filters.
The available test data on controlled emissions of PM and/or metal
HAP from furnaces were reviewed. The resulting data set includes the
results from 19 tests of PM emissions on ESP-controlled furnaces. The
emission factors developed from the data ranged from 0.032 to 0.25 lb
PM/ton of glass produced, and the average emission factor was
determined to be 0.11 lb PM/ton of glass produced. In order to
establish an emission limit representing the variation in normal
process operation and emissions from a well-controlled glass furnace,
we utilized a statistical approach by calculating the 99th percentile
of the data set. This resulted in a PM emission limit of 0.2 lb/ton.
As an alternative to expressing the identified limit in terms of
PM, we evaluated expressing the limit in terms of an equivalent
emission limit for metal HAP. In this regard, we reviewed the available
data on controlled furnaces that were charged with the glass
manufacturing metal HAP as raw materials. The resulting data set
included the results from 15 emission tests. The emission factors
developed from the data ranged from 0.0001 to 0.023 lb metal HAP/ton
and averaged 0.008 lb metal HAP/ton. Applying the same methodology that
we used to determine the PM emission limit for GACT, we developed GACT
in terms of an equivalent metal HAP emission limit to be 0.02 lb metal
HAP/ton of glass produced. We consider the PM emission factor of 0.2
lb/ton of glass produced and the glass manufacturing metal HAP emission
factor of 0.02 lb/ton of glass produced to be equivalent measures of
GACT for well-controlled glass manufacturing furnaces.
The estimated cost effectiveness for requiring furnaces charged
with glass manufacturing metal HAP to meet the 0.2 lb/ton PM emission
limit ranges from approximately $2,000 to $6,300 per ton of PM removed.
In terms of metal HAP removed, the cost effectiveness of meeting the
0.2 lb/ton PM emission limit depends largely on the amount of metal HAP
included in the batch formulation. For example, for furnaces that
produce glass containing 30 percent lead, the cost effectiveness would
be approximately $6,500 per ton of metal HAP removed. However, some
facilities produce glass using metal HAP in very small amounts; some
plants also use a glass manufacturing formulation that retains most of
the metal HAP in the glass product. In both cases, the cost
effectiveness for installing controls to meet the proposed 0.2 lb/ton
PM emission limit could exceed several million dollars per ton of metal
HAP removed. In such cases, the equivalent metal HAP emission limit of
0.02 lb/ton would allow plants to comply with the proposed rule by
using glass formulations with very low metal HAP emissions.
Our GACT determinations reflect the levels of emissions reductions
that are being achieved by well-controlled sources, and we have
concluded that the proposed rule would achieve significant reductions
of metal HAP and PM when applied to this source category. We considered
the costs and economic impacts of the proposed emission limits. We also
considered whether an emission limit more stringent than the 0.2 lb PM/
ton or 0.02 lb metal HAP/ton could be achieved by facilities using the
technologies described above. We are proposing that requiring more
stringent emission limits would not result in significantly greater
emission reductions than what we project the proposed rule would
achieve. Requiring additional controls would result in only marginal
reductions of emissions at very high costs for modest incremental
improvement in control for this area source category.
D. What are the proposed requirements for area sources?
1. Applicability and Compliance Dates
The proposed NESHAP would apply to any glass manufacturing plant
that is an area source of HAP emissions and operates one or more
furnaces which produce at least 50 tpy of glass per furnace by melting
a mixture of raw materials that includes compounds of one or more of
the glass manufacturing metal HAP.
Under this proposed rule, the compliance date for existing sources
would be 2 years following promulgation of the final rule. However,
owners or operators of affected sources could request an extension of
an additional one year to comply with the proposed rule, as allowed
under section 112(i)(3)(B) of the CAA and under Sec. 63.6(i)(4)(A), if
the additional time is needed to install emission controls. The request
for an extension of the compliance date would have to be submitted to
the permitting agency no later than 12 months prior to the compliance
date. In addition, the owner or operator would have to apply for a
revision of the facility's title V permit to
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incorporate the conditions of the compliance date extension. The
compliance date for new or reconstructed sources would be the date of
promulgation of the final rule or the startup date for the source,
whichever is later. The compliance date for facilities with no affected
sources at the time of promulgation and which later change processes or
increase production and trigger applicability of the proposed rule,
would be 2 years following the date on which the facility made the
process changes or increased production and thereby became subject to
the proposed NESHAP.
2. Proposed Standards for New, Existing, and Reconstructed Sources
This proposed rule would require new and existing affected furnace
to comply with a PM emission limit of 0.2 lb/ton of glass produced or
an equivalent metal HAP emission limit of 0.02 lb/ton of glass
produced. We selected these emission limits based on GACT for glass
manufacturing furnaces, as explained in Section IV.C. of this preamble.
3. Initial Testing Requirements
The proposed rule would require an initial one-time performance
test on each affected furnace unless the furnace had been tested during
the previous 5 years, and the previous test demonstrated compliance
with the emission limits in this proposed rule using the same test
methods and procedures specified in this proposed rule. The initial
performance test is needed to demonstrate that affected sources meet
the emission limits.
To demonstrate compliance with the PM emission limits, the proposed
rule would require testing using Methods 5 or 17. Method 5 is a
standard method for measuring PM and is the test method specified in
the Glass NSPS. Method 17 is a standard alternative method for PM where
in-stack testing is appropriate. To meet the metal HAP emission limit,
plants would be required to test using Method 29, which is the standard
method for measuring any metal HAP.
4. Monitoring Requirements
Under the proposed rule, the owner or operator of an existing
affected glass furnace that is controlled with an ESP would be required
to monitor the secondary voltage and secondary electrical current to
each field of the ESP continuously and record the results at least once
every 8 hours. This proposed rule would require the owner or operator
of a new or reconstructed affected furnace equipped with an ESP to
install and operate one or more continuous parameter monitoring systems
to continuously measure and record the secondary voltage and electrical
current to each field of the ESP. We selected these parameter
monitoring requirements because secondary voltage and secondary
electrical current are reliable indicators of ESP performance. Either
of these parameters dropping below established levels provides an
indication that the electrical power to the ESP field in question has
decreased and collection efficiency may have decreased accordingly.
The proposed rule would require owners or operators of an existing
affected glass furnace that is controlled with a fabric filter to
monitor the fabric filter inlet temperature continuously and record the
results at least once every 8 hours. We selected this monitoring
requirement because it is important to ensure that the exhaust gas
temperature does not exceed the maximum allowable temperature for the
filter bags. This proposed rule would require the owner or operator of
a new or reconstructed affected furnace that is equipped with a fabric
filter to install and operate a bag leak detector. Bag leak detectors
provide a reliable and cost-effective indicator of tears and other
damage to fabric filter bags.
As an alternative to monitoring ESP secondary voltage and
electrical current or fabric filter inlet temperature, owners or
operators of affected furnaces equipped with either of these control
devices would have the option of requesting alternative monitoring, as
allowed under Sec. 63.8(f). The alternative monitoring request would
have to include a description of the monitoring device or monitoring
method that would be used; instrument location; inspection procedures;
quality assurance and quality control measures; the parameters that
would be monitored; and the frequency with which the oper