Proposed Advisory Circular No. 120-42B, Extended Operations (ETOPS) and Polar Operations, 53044-53077 [07-4473]
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Federal Register / Vol. 72, No. 179 / Monday, September 17, 2007 / Notices
DEPARTMENT OF TRANSPORTATION
Federal Aviation Administration
[Docket Number FAA–2002–6717]
Proposed Advisory Circular No. 120–
42B, Extended Operations (ETOPS)
and Polar Operations
Federal Aviation
Administration, DOT.
ACTION: Notice of availability of a
proposed advisory circular and request
for comments.
AGENCY:
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SUMMARY: This notice announces the
availability of and requests comments
on a proposed Advisory Circular (AC):
AC No. 120–42B, Extended Operations
(ETOPS) and Polar Operations. Also in
this Federal Register, the FAA
publishes draft AC No. 135–42,
Extended Operations (ETOPS) and
Operations in the North Polar Area, for
public comment.
DATES: Comments must be received on
or before October 17, 2007.
ADDRESSES: Send all comments on the
proposed AC to Docket Number FAA–
2002–6717, using any of the following
methods:
• DOT Docket Web site: Go to https://
dms.dot.gov and follow the instructions
for sending your comments
electronically.
• Government-wide rulemaking Web
site: Go to https://www.regulations.gov
and follow the instructions for sending
your comments electronically.
• Mail: Send comments to the Docket
Management Facility; U.S. Department
of Transportation, 1200 New Jersey
Avenue, SE., West Building Ground
Floor, Room W12–140, Washington, DC
20590.
• Fax: Fax comments to the Docket
Management Facility at 202–493–2251.
• Hand Delivery: Bring comments to
the Docket Management Facility in
Room W12–140 of the West Building
Ground Floor at 1200 New Jersey
Avenue, SE., Washington, DC, between
9 a.m. and 5 p.m., Monday through
Friday, except Federal holidays.
FOR FURTHER INFORMATION CONTACT: Jim
Ryan, Air Transportation Division
(AFS–220), Federal Aviation
Administration, 800 Independence
Avenue SW., Washington, DC 20591;
telephone: (202) 267–7493, e-mail
Jim.Ryan@faa.gov.
SUPPLEMENTARY INFORMATION
Authority: 49 U.S.C. 106(g), 40113, 44701,
44702, 44703.
Comments Invited
Interested parties are invited to
submit comments on the proposed AC.
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Commenters must identify AC No. 120–
42B and submit comments to the
address specified under ADDRESSES. All
communications received on or before
the closing date for comments will be
considered by the FAA before issuing
the final AC.
An electronic copy of the proposed
AC, which are published in full here,
may be obtained by accessing the FAA’s
web page at—https://www.faa.gov/
regulations_policies/rulemaking/
recently_published/.
The Extended Operations (ETOPS)
final rule was published in the Federal
Register on January 16, 2007. This final
rule applies to air carrier (part 121),
commuter, and on-demand (part 135)
turbine powered multi-engine airplanes
used in extended-range operations. Allcargo operations in airplanes with more
than two engines were exempted from
most of the rule. It established
regulations governing the design,
operation and maintenance of certain
airplanes operated on flights that fly
long distances from an adequate airport.
This advisory circular provides further
guidance for these extended operations
to those conducting operations under 14
CFR part 121. It also further clarifies the
rule’s requirements for Polar operations.
Issued in Washington, DC on August 27,
2007.
James J. Ballough,
Director, Flight Standards Service.
Draft Advisory Circular 120–42B, Extended
Operations (ETOPS) and Polar Operations
Contents
Paragraph
Chapter 1. General
100. Applicability
101. Cancellations
102. Related Regulations
Chapter 2. Background on ETOPS
200. ETOPS Regulatory Requirements
201. Evolution of ETOPS
202. ETOPS Applicability to All PassengerCarrying Airplanes Flown in Long-Range
Operations
203. ‘‘Extended Operations’’
204. Preclude and Protect
205. ETOPS Areas of Operation
206. ETOPS Alternate Requirements
207. ETOPS In-Service Experience
Requirements
208. Operational Reliability and Systems
Suitability Requirements
Chapter 3. Requirements for ETOPS
Authorization
300. ETOPS Requirements
301. Maintenance Requirements for TwoEngine ETOPS Authorization
302. ETOPS Maintenance Training
Requirements
303. ETOPS Flight Operations
Requirements
304. Flight Operations Training
Requirements
Chapter 4. Applications To Conduct ETOPS
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400. ETOPS Qualifications
401. Application for ETOPS Authorization
402. ETOPS Authorities
403. ETOPS Authorization Requirements
404. Validation Flight(s)
405. Required Demonstration on a
Validation Flight
Chapter 5. FAA ETOPS Approval
500. Final ETOPS Operating Authority
501. ETOPS OpSpecs
502. Changes to Approved ETOPS
Operations, Maintenance and Training
Procedures
503. Processes after Receiving ETOPS
Authority
Chapter 6. Polar Operations
600. Background
601. Definition
602. Applicability
603. Polar Requirements
604. Validation before Approval
605. FAA Polar Area Approval
Appendix 1. Definitions
Appendix 2. ETOPS Approvals
Appendix 3. ETOPS Approval Methods
Chapter 1. General
100. Applicability. This AC concerns
those certificate holders applying for
approval to conduct ETOPS under
§ 121.161, as well as those certificate
holders applying for approval to
conduct flights where a portion of
which traverse either the North or South
Polar Areas, as defined in part 121,
§ 121.7. This AC also provides guidance
in resolving operational issues to
certificate holders currently conducting
such operations.
101. Cancellations. The following
AC’s and policy letters are cancelled:
• AC 120–42A, Extended Range
Operation with Two-Engine Airplanes,
dated December 30, 1988;
• ETOPS Policy Letter (EPL) 95–1,
138-Minute ETOPS Operational
Approval Criteria, dated December 19,
1994;
• EPL 20–1, 207-Minute ETOPS
Operational Approval Criteria, dated
March 21, 2000; and
• FAA Policy Letter, Guidance for
Polar Operations, dated March 5, 2001.
102. Related Regulations. 14 CFR part
21, § 21.4; part 25, § 25.1535; part 121,
§§ 121.7, 121.97, 121.99, 121.106,
121.135, 121.161, 121.162, 121.191,
121.197, 121.374, 121.410, 121.415,
121.565, 121.624, 121.625, 121.631,
121.633, 121.646, 121.687, 121.689,
121.703, 121.704, and 121.705; and part
121, appendix P (https://
www.gpoaccess.gov/ecfr).
Chapter 2. Background on ETOPS
200. ETOPS Regulatory Requirements.
a. All two-engine airplanes and threeand four-engine passenger-carrying
airplanes operated under part 121 are
required to comply with § 121.161. This
regulation imposes special requirements
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for extended operations (ETOPS) for
these airplanes. These operations are
defined as:
(1) Two-Engine Airplanes. These are
flights whose planned routing contains
a point farther than 60 minutes flying
time from an adequate airport at an
approved one-engine-inoperative cruise
speed in still air.
(2) Passenger-Carrying Airplanes with
More Than Two Engines. These are
flights whose planned routing contains
a point farther than 180 minutes flying
time from an adequate airport at an
approved one-engine-inoperative cruise
speed in still air.
b. To conduct ETOPS, the specified
airplane-engine combination must be
certificated to the airworthiness
standards of transport-category
airplanes and be approved for ETOPS.
(Airplane certification guidance for
ETOPS can be found in § 121.162 and
§ 25.1535, as well as AC 25.1535–1. As
with all other operations, a certificate
holder requesting any route approval
must first show that it is able to
satisfactorily conduct operations
between each required airport as
defined for that route or route segment,
and any required en route alternate
airport. Certificate holders must show
that the facilities and services specified
in §§ 121.97 through 121.107 (domestic
and flag operations) and §§ 121.113
through 121.127 (supplemental and
commercial operations) are available
and adequate for the proposed
operation. In addition, the certificate
holder must be approved for ETOPS
under part 121. This AC provides the
additional guidance for certificate
holder approval for ETOPS.
201. Evolution of ETOPS.
a. Section 121.161 has an extensive
historical basis, which began as early as
1936. Before obtaining approval for
operation in 1936, an applicant
operating an airplane with two piston
engines was required to show that
intermediate fields available for safe
takeoffs and landings were located at
least at 100-mile intervals along the
proposed route. Previously, the rule
imposed restrictions only on two-engine
airplanes based on the lack of
satisfactory engine reliability in the
operation. In response to improvements
in engine design and reliability, and
responding to the needs of industry, the
FAA has provided guidance for
deviations from the rule that have
allowed two-engine operations to
expand incrementally beyond the initial
60-minute restriction. Currently, engine
reliability has improved to a level where
the safety of the operations is not
impacted so much by the number of
engines, but by other factors that affect
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operations of all airplanes whose
routings take them great distances from
adequate airports. Throughout the
evolution of the current § 121.161, the
following factors have remained
constant:
(1) The rule has always applied to all
areas of operation, and has not been
limited to overwater operations.
(2) Any additional restrictions
imposed or, alternatively, any
deviations granted to operate in excess
of the basic requirements, were based on
a finding by the Administrator that
adequate safety would be provided in
the proposed operation and current
levels of safety would be maintained
when all factors were considered. This
finding was never limited to engine
reliability alone.
(3) The airports used in meeting the
provisions of the rule must be adequate
for the airplane used (that is, available
for safe landings and takeoff with the
weights authorized).
(4) Adequate levels of safety within
the operation are to be maintained.
Operations over increasingly remote
areas and the possibility of increased
diversion lengths have a potentially
negative impact on the safety of the
diversion, and thus the operation as a
whole. Additional regulatory
requirements are intended to ensure that
this potential increase in risk is
mitigated and that adequate levels of
safety within operations are retained.
(5) When considering the impact of
operating at greater distances from
airports, the certificate holder must
show that the operation can be
conducted at a level of reliability that
maintains an acceptable level of risk.
b. In June of 1985, responding to the
industry’s desire to take advantage of
the increased reliability and capabilities
of two-engine airplanes, the FAA issued
AC 120–42. This AC provided guidance
on one means of obtaining deviation
authority from § 121.161 to allow two
engine airplanes to operate on routes up
to 120 minutes from an adequate airport
after demonstration of specific levels of
in-service experience and systems
reliability. The FAA amended this AC
in 1988 (AC 120–42A) to permit twoengine airplanes to operate up to 180
minutes from an adequate airport. These
ACs introduced the term ‘‘ETOPS’’ for
those specific extended operations and
addressed airplane and engine design
aspects, maintenance programs, and
operations. Both of these ACs
encompassed the following precepts:
(1) Reliance on a two-step approval
that included type design of the
airplane-engine combination and
approval of the certificate holder’s
operation.
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(2) Risk, as measured by diversion
length, is mitigated by application of
regulations and guidance reflecting
current best practices that address the
type certification of the ETOPS airplane
and its systems as well as the
operational environment of such
operations.
(3) ETOPS can be managed
successfully, and the level of safety can
be maintained, by up-to-date regulations
and guidance that articulate quantifiable
standards of reliability and experience.
c. The original guidance for extendedrange operations with two-engine
airplanes in AC 120–42 allowed an
increase of up to 15 percent to the
maximum diversion time of 120
minutes. This provision was eliminated
with the release of the guidance in AC
120–42A, providing for operations up to
180 minutes. Recognizing a need for
ETOPS diversion authority between 120
and 180 minutes, the FAA reinstated the
138-minute provision by issuing EPL 95
1 in 1994. In March of 2000, at the
request of the industry, the FAA issued
ETOPS Policy Letter (EPL) 20–1, 207
Minute ETOPS Operation Approval
Criteria. This document provided a
similar 15 percent increase in the 180minute maximum diversion time and
gave limited relief to ETOPS certificate
holders in the specific case of North
Pacific Operations.
d. Since the advent of the original
§ 121.161, extended two-engine airplane
operations have been governed by this
rule, and the process of evolving and
progressive guidance has reflected the
successful and ever-increasing
experience of the industry. As capable
as this body of guidance has been in the
past, it became increasingly clear that a
need existed to codify all the disparate
documents into a single body of rules,
and to update the existing rules to
reflect all the industry improvements
such progress has used as its basis.
Consequently § 121.161 was revised to
expand two-engine operational
authority under successful ETOPS
processes and require certain operations
of all passenger-carrying part 121
airplanes to adopt ETOPS requirements.
This AC reflects current § 121.161
regulatory requirements.
202. ETOPS Applicability to All
Passenger-Carrying Airplanes Flown in
Long-Range Operations.
a. AC 120–42 in 1985, and AC 120–
42A in 1988, recognized the increasing
reliability of turbojet engines and
helped to establish type design and
operational practices for safe and
reliable long-range operations with twoengine airplanes. As the technology and
reliability of two-engine airplanes
continued to improve, due in large
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measure to the requirements of these
documents, such operations became
compatible with those long-range
operations typically associated with
three- and four-engine airplanes. At the
same time this technology brought twoengine airplanes to the arena of longrange operations, the infrastructure to
support such operations was changing.
Political and funding priorities forced
the closure or reduction in basic
services of a number of airports, military
and civilian, in remote areas that
historically had been used as diversion
airports for routes over oceanic and/or
desolate land areas. The increasing use
of polar flights, while creating economic
benefits, has also brought new
challenges to the operation. The risks
associated with these areas’ remoteness,
harsh climate and terrain, and their
unique operational issues, needed to be
addressed to maintain an equivalent
level of safety in the operation.
b. These issues began to significantly
impact the viability of all long-range
two-engine airplane operations under
current regulations, and likewise began
to erode the basic safety net that longrange operations in three- and fourengine airplanes had relied on. Because
of these pressures and the increasing
commonality of all long-range
operations, the data began to show that
ETOPS requirements and processes are
generally applicable to all long-range
passenger-carrying operations,
including those by three- and fourengine airplanes, and would improve
the safety and viability of such
operations. All long-range passengercarrying airplanes, regardless of the
number of engines, needed a viable
diversion airport in the case of onboard
fire, medical emergency, or catastrophic
decompression. Ensuring availability of
en route alternate airports, adequate fire
fighting coverage at these airports, and
fuel planning to account for
depressurization are sound operational
practices for all airplanes, including
three- and four-engine airplanes.
Likewise, planning for the maximum
allowable diversion and worst-case
scenarios should account for all airplane
time-critical systems.
c. Unlike the ETOPS guidance
provided for two-engine airplanes, there
has been no regulatory framework
governing the long-range operations of
three- and four-engine airplanes.
For example, in emergencies such as
loss of cabin pressure, current
regulations require adequate oxygen
supplies but do not require the operator
to consider the amount of extra fuel
necessary to reach a diversion airport.
(1) An analysis of operational data
shows that between 1980 and 2000, 33
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of the 73 cruise depressurization events
on one manufacturer’s airplanes
occurred on airplanes with more than
two engines.
(2) A study conducted by this
manufacturer using a modern fourengine aircraft carrying normal route
planning fuel reserves raises issues
about the adequacy of the current fuel
planning requirements in the event of a
diversion.
d. Operational data shows that the
diversion rate for all airplane-related
and non-airplane-related causes are
comparable between two-engine
airplanes and airplanes with more than
two engines. Consequently, the FAA has
found that there is a need for all
passenger carrying operations beyond
180 minutes from an adequate airport to
adopt many of the ETOPS requirements
that have been based on sound safety
principles and successfully proven over
many years of operations. Accordingly,
the FAA revised § 121.161 to include
passenger-carrying airplanes with more
than two engines in these long-range
operations.
203. ‘‘Extended Operations.’’
a. Since 1985, the acronym, ETOPS,
has been defined as ‘‘extended twinengine operations’’ and has been limited
to part 121 airplanes with only two
engines. Current regulations have
extended these applications to all
passenger-carrying airplanes operating
in both 14 CFR parts 121 and 135, and
the acronym has now been redefined to
mean ‘‘extended operations.’’ This is to
acknowledge the similarity of certain
long-range passenger-carrying
operations of all airplanes operating
today, and the common issues that
impact such operations.
b. Since 1988, the ETOPS limit for
two-engine airplanes has been 180
minutes from an adequate airport at an
approved one-engine-inoperative cruise
speed under standard conditions in still
air (excluding the limited authority in
the North Pacific given under EPL 20–
1, 207-Minute ETOPS Operational
Approval Criteria, dated March 21,
2000). Service experience has shown
that although limited, this authority has
satisfactorily supported the vast
majority of the world’s current aviation
routes.
c. Those areas not supported within
180-minute diversion authority tend to
be routes over remote areas of the world
that are uniquely challenging to the
operation. These areas include the
South Polar Region, a small section in
the South Pacific, the southern South
Atlantic Ocean between South America
and Africa, the southern Indian Ocean
and the North Polar area under certain
winter weather conditions. The
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additional operational challenges of
these routes are equally demanding of
all airplanes, regardless of the number
of engines, and include such issues as
extremes in terrain and meteorology, as
well as limited navigation and
communications infrastructure. Support
of a necessary diversion and subsequent
recovery in such areas demands added
training, expertise, and dedication from
all certificate holders. The development
of ETOPS requirements is intended to
address all these issues.
d. Even though for continuity with
current two-engine ETOPS the existing
acronym ETOPS is retained, the ETOPS
acronym has been re-defined. ETOPS
has been expanded to include all
passenger-carrying airplane operations
where a proposed flight plan includes
any point that is greater than 180
minutes from an adequate airport (at an
approved one-engine-inoperative cruise
speed under standard conditions in still
air).
204. Preclude and Protect.
a. The whole premise of ETOPS has
been to preclude a diversion and, if it
were to occur, to have programs in place
to protect the diversion. Under this
concept, propulsion systems are
designed and tested to ensure an
acceptable level of in-flight shutdowns
(IFSD), and other airplane systems are
designed and tested to ensure their
reliability. Two-engine airplane
maintenance practices are enhanced to
better maintain and monitor the
condition of the engines and systems
significant to ETOPS. The design of
these enhanced practices has been a
major factor in the joint development of
the FAA’s and industry’s aggressive
steps to develop a foundation to resolve
problems with airplane systems and
engines in order to minimize the
potential for procedural and human
errors, thereby precluding a diversion.
b. However, despite the best design,
testing, and maintenance practices,
situations occur that may require an
airplane to divert. Regardless of whether
the diversion is for technical (airplane
system- or engine-related) or nontechnical reasons, the certificate holder
must have a flight operations plan to
protect that diversion. For example,
such a plan must include ensuring that
pilots are knowledgeable about
diversion airport alternates and weather
conditions (§ 121.631), have the ability
to communicate with the certificate
holder’s dispatch office and air traffic
control (§§ 121.99 and 121.122), and
have sufficient fuel to divert to the
alternate (§ 121.646). Under the
‘‘preclude and protect’’ concept, various
failure scenarios need to be considered.
For example, during the design of the
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airplane, time-limited systems such as
cargo compartment fire suppression/
containment capability are considered.
Fuel planning must account for the
possibility of decompression or the
failure of an engine with considerations
for in-flight icing conditions. Best
options under these scenarios should be
provided to the pilot before and during
the flight.
c. This philosophy has been critical to
the success of two-engine ETOPS in the
past and has been applied to these
airplanes in operations beyond 60
minutes from an adequate airport. This
application is based on the requirements
of § 121.161 and the engine inoperative
diversion requirements of § 121.565. Inservice data shows that all airplanes,
regardless of the number of engines,
divert from time to time for various
causes. All passenger-carrying
operations conducted where there are a
limited number of en route airports,
where the support infrastructure is
marginal, or where there are challenging
weather conditions should adopt many
of the same elements of the same
preclude and protect concept. If
certificate holders plan to operate
passenger-carrying airplanes with more
than two engines in areas where en
route airports are farther away than 180
minutes, these operations are also
required to meet certain the standards
defined under ETOPS to ensure that all
efforts are made to preclude a diversion,
and if a diversion does occur, that
procedures are in place to protect that
diversion.
205. ETOPS Areas of Operation.
a. ETOPS areas of operation are
defined by § 121.7 to be areas beyond a
certain distance from adequate airports
measured by an airplanes one-engine
inoperative cruise speed under standard
conditions in still air. Because of the
impact such distances might have on
the diversion time of an airplane,
regulatory guidance has been
established for the planning,
operational, and equipage requirements
for such operations. A certificate holder
must apply to the FAA for approval to
operate in an ETOPS area using the
methodologies in this AC and is granted
ETOPS authority for a specific ETOPS
area of operations in their operations
specifications.
b. Most ETOPS authorities for twoengine ETOPS beyond 180 minutes are
limited to a specific geographical region.
Historically, ETOPS authorities for twoengine airplanes up to 180 minutes were
developed based on a specific need in
a particular operating area. Limiting
expanded ETOPS authority beyond 180
minutes (for two-engine airplanes) has
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been extended and serves several
purposes.
(1) The primary importance is the
preclusion of an arbitrary use of
diversion authority beyond that
necessary to complete the operation
safely and efficiently. Because it is
accepted that increased diversion times
potentially increase the risk of the
operation a certificate holder must make
every effort to plan ETOPS with a
maximum diversion distance of 180
minutes or less, if possible.
(2) It should be a goal of all twoengine airplane flight planning to
operate to the shortest diversion time
that provides the widest range of
options in the event of a diversion while
recognizing the economic benefits of a
more direct route and the safety benefits
of diverting to an airport that is well
equipped. Tying increased diversion
authority to specific areas of operation
accomplishes this goal while
sufficiently addressing the operational
needs of the industry.
(3) Likewise, this focus on specific
needs and areas of operation does not
add impetus to any perceived rationale
for further degradation in the
availability or capabilities of en route
alternates in remote areas of the world.
Although the industry has no direct
authority to affect the actions of
sovereign nations, it is reasonable to
base operations on the value of en route
alternate availability at reasonable
diversion distances.
(4) In consideration of the successful
history of three- and four-engine
airplane operations and the reliability
and redundancy of current engines used
in this operation, ETOPS for these
airplanes does not have similar
restrictions and ETOPS authorities are
not limited to geographic areas.
However, like twin-engine operators,
the three- and four-engine operator is
required to designate the nearest
available ETOPS alternate along the
planned route of flight and must remain
within a 240 minute diversion time if
possible.
c. In its application for ETOPS
authority, the certificate holder will
typically request a specific ETOPS area
of operation based on an analysis of
proposed routings and the availability of
airports sufficient to support the
operational requirements of the ETOPS
regulations. Because the operating rules
distinguish between ETOPS up to 180
minutes, and ETOPS beyond 180
minutes, the requested level of ETOPS
authority in a certificate holder’s
application will necessarily have to be
assessed differently for ETOPS beyond
180 minutes.
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(1) Two-Engine Airplanes Up to 180Minute ETOPS and 207-Minute ETOPS
Authority in the North Pacific Area of
Operations. The ETOPS area of
operation is the area bounded by
distance circles representing the
approved one-engine-inoperative cruise
speed under standard conditions in still
air chosen by the applicant. The actual
flight plan must comply with the fuel
supply requirements in § 121.646(b) and
must therefore account for wind.
However, the flight planning limitations
of § 121.633(a) for airplane systems do
not require the operator to account for
wind in such calculations for flight
planning and for determining the
ETOPS area of operations in these cases.
This allows the applicant to choose an
operating authority in his or her
application that is based on the ‘‘ETOPS
area of operation’’ determination. In
other words, the distance from
alternates in a certificate holder’s route
planning exercise will be the same value
used to determine the type design
criteria for the airplane-engine
combination used in the operation, and
the ETOPS approval necessary to fly the
route under all flight planning
conditions.
(2) ETOPS Beyond 180 Minutes (TwoEngine Airplanes and All PassengerCarrying Airplanes With More Than 2
Engines). As required by § 121.633(b),
for ETOPS beyond 180 minutes for all
airplanes, the ETOPS operation must
account for the effects of wind and
temperature on the calculated distances.
Consequently the planning for an
ETOPS flight beyond 180 minutes is
more complex.
(a) The certificate holder should first
conduct a route planning exercise for
each planned city pairing to determine
the diversion authority needed in still
air conditions. If the route or segments
of the route exceed 180 minutes based
on one engine inoperative speed and
still air, then a secondary planning
exercise (that may be required
seasonally) should be conducted that
factors in expected winds and
temperatures on that route. The distance
between adequate alternate airports on
the route is converted into time
(minutes) computed for all engine cruise
speed, as well as engine inoperative
speed. The number of minutes cannot
exceed the time-limited system certified
capability (cargo fire suppression and
the other most limiting system) that is
identified in the aircraft flight manual
less the 15-minute pad. The operator
needs to determine how much system
capability is required for the planned
route and equip its airplane to have
sufficient margins. Finally, for the
actual flight, the operator’s flight
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planning must be within the airplane
systems capability for the selected
ETOPS alternate airports on the planned
route based on diversion times that are
calculated using known or forecast
winds and temperature conditions.
(b) As a minimum, the certificate
holder must ensure that the time-limited
systems requirements of § 121.633(b) are
met at the equal-time points between
ETOPS alternates determined by the
most limiting en route fuel supply
requirements of § 121.646(b), commonly
referred to as the ETOPS critical fuel
scenario. Certificate holders flying
three- and four-engine airplanes, prior
to the established installation time and
certification time requirements of the
regulation for these systems and their
airplanes, are exempt from these flight
planning limitations.
(c) Once the required fire suppression
systems are installed (no later than
February 15, 2013) the certificate holder
must follow the flight planning
limitations of § 121.633(b)(1). As
required by § 121.162(d), for airplanes
with more than 2 engines manufactured
on or after February 17, 2015, the
Configuration, Maintenance and
Procedures (CMP) document for that
model will list the airplane’s most
limiting ETOPS Significant System time
issued in accordance with § 25.3(c). The
Certificate holder operating an airplaneengine combination with more than two
engines is required to comply with
§ 121.633(b)(2) if the CMP lists the most
limiting ETOPS Significant System
time.
d. Credit for the Driftdown. For the
purposes of computing distances for
ETOPS Area of Operation, credit for
driftdown may be taken.
e. Actual Diversion Time. Actual
diversion time may exceed the
authorized diversion time as long as the
flight is conducted within the
authorized ETOPS Area of Operation,
and complies with the requirements of
§ 121.633.
206. ETOPS Alternate Requirements.
a. One of the distinguishing features
of ETOPS operations is the concept of
an en route alternate airport being
available where an airplane can divert
following a single failure or a
combination of failures that require a
diversion. Most airplanes operate in an
environment where there usually is a
choice of diversion airports available
within a close proximity to the route of
flight. However, a certificate holder
conducting ETOPS may only have one
alternate airport within a range dictated
by the endurance of a particular
airframe system (for example, the cargo
fire suppressant system), and that
system or system failure may dictate the
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approved maximum diversion time for
that route. Therefore, it is important that
any airport designated as an ETOPS
alternate have the capabilities, services,
and facilities to safely support the
operation. The weather conditions at the
time of arrival should provide assurance
that adequate visual references will be
available upon arrival at decision height
(DH) or minimum descent altitude
(MDA), and that the surface wind
conditions and corresponding runway
surface conditions will be acceptable to
permit the approach and landing to be
safely completed with an engine and/or
systems inoperative.
b. At dispatch, an en route alternate
must meet ETOPS alternate weather
requirements in § 121.625 and as
specified in Chapter 3, paragraph
303c(5) of this AC and in the certificate
holder’s operations specifications
(OpSpecs). Because of the natural
variability of weather conditions with
time, as well as the need to determine
the suitability of a particular en route
alternate before departure, such
requirements are higher than the
weather minimums required to initiate
an instrument approach. This is
necessary prior to the time that the
instrument approach would be
conducted, to provide for some
deterioration in weather conditions after
planning. This increases the probability
that the flight will land safely after a
diversion to an alternate airport. The
airport of departure (takeoff) and the
destination airport (unless used
concurrently as an ETOPS alternate) are
not required to meet the weather
minima for ETOPS alternates, as these
airports are subject to other regulations
(e.g., §§ 121.617, 121.621, and 121.623).
c. While en route, the forecast weather
for designated ETOPS alternates must
remain at or above operating minima.
This provides ETOPS flights with the
ability to resolve all diversion decisions
successfully throughout the flight. The
suitability of an en route alternate
airport for an airplane that encounters
an in-flight situation that necessitates a
diversion during ETOPS operations is
based on a determination that the
airport still is suitable for the
circumstances, and the weather and
field conditions at that airport permit an
instrument approach to be initiated and
a landing completed.
207. ETOPS In-Service Experience
Requirements.
a. When AC 120–42 was first released
in 1985, two-engine ETOPS was a new
concept and ETOPS approvals were
sought on airframe-engine combinations
that were already in service. Hence, it
was logical to establish criteria for
approvals based on in-service
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experience. At that same time, the FAA
recognized the possibility that other
approval methods could be developed
without in-service experience, and
accordingly, provided statements that
recognized those options. The original
two-engine ETOPS requirements for
engine reliability were based on a world
fleet in-service experience of 250,000
hours. For 120-minute ETOPS, the FAA
additionally required the certificate
holder to have 12 consecutive months of
operational in-service experience with
the airplane-engine combination (AEC).
For 180-minute ETOPS, the FAA
required the certificate holder to have
previously gained 12 consecutive
months of operational in-service
experience with the specified AEC
conducting 120-minute ETOPS. These
basic, two-engine in-service
requirements have been retained and are
discussed in Appendix 3. Achieving
these levels of experience, combined
with the required levels of engine
reliability, is an acceptable means of
attaining ETOPS approval for operators
of two-engine airplanes.
b. At the time AC 120–42A was
drafted, the FAA recognized that a
reduction of two-engine in-service
experience requirements or substitution
of in-service experience on another
airplane would be possible. Any
reduction was to be based on an
evaluation of the certificate holder’s
ability and competence to achieve the
necessary reliability for the particular
AEC in ETOPS. For example, a
reduction in in-service experience
would be considered for a certificate
holder who could show extensive inservice experience with a related engine
on another airplane that had achieved
acceptable reliability. The FAA also
allowed certificate holders unable to
initially fly ETOPS routes at the lesser
thresholds to make use of ETOPS
simulation or demonstration programs
in their application for 180-minute
ETOPS. Eventually specific guidance
material (AC 120–42A, appendix 7,
Accelerated ETOPS Operational
Approval) was developed by the FAA
permitting ETOPS without
accumulating in-service experience in
the airplane-engine combination. Most
subsequent ETOPS approvals have been
granted under these guidelines and this
method is retained in Appendix 3.
208. Operational Reliability and
Systems Suitability Requirements.
a. The safety of long-range operations
such as ETOPS depends on the
reliability of all airplane systems
including the propulsion systems. Timelimited systems such as cargo
compartment fire suppression/
containment capability must be
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considered (§ 121.633). The certificate
holder must also have an established
program that monitors the reliability of
systems significant to ETOPS
(§ 121.374).
b. In order to achieve and maintain
the required engine reliability
standards, the certificate holder
operating a two-engine airplane in
ETOPS should assess the proposed
maintenance and reliability program’s
ability to maintain a satisfactory level of
airplane systems reliability for the
particular airplane-engine combination.
All certificate holders must design the
flight operations and, if applicable, the
maintenance programs for ETOPS with
an objective to preclude diversions and,
if a diversion does occur, to protect that
diversion. Required ETOPS
maintenance practices also must
minimize the potential for procedural
and human errors that could be
detrimental to the safety of the
operation. Fuel planning must account
for the possibility of a depressurization
and/or failure of an engine with
considerations for in-flight icing
conditions (§ 121.646).
c. The type design requirements for
ETOPS certification consider the
probability of occurrence of conditions
that would reduce the capability of the
airplane or the ability of the flight
crewmember to cope with an adverse
operating condition. System failures or
malfunctions occurring during extended
range operations could affect flight
crewmember workload and procedures.
Although the demands on the flight
crewmember may increase, a
manufacturer applying for ETOPS type
design approval must consider crew
workload, operational implications, and
the crew’s and passengers’ physiological
needs during continued operation with
failure effects for the longest diversion
time for which it seeks approval. The
manufacturer must also conduct flight
tests to validate the adequacy of the
airplane’s flying qualities and
performance, and the flightcrew’s ability
to safely conduct an ETOPS diversion
with expected system failures and
malfunctions. An ETOPS operator
should carefully consider the possible
adverse effects that changes in airplane
equipment or operating procedures may
have on the original evaluations
conducted when the airplane was
approved for ETOPS before
implementing such changes.
d. Following a determination that the
airframe systems and propulsion
systems are ETOPS type design
approved as per part 25, an in-depth
review of the applicant’s required
ETOPS programs will be accomplished
to show the ability to achieve and
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maintain an acceptable level of systems
reliability, and to safely conduct these
operations.
Chapter 3. Requirements for ETOPS
Authorization
300. ETOPS Requirements. The FAA
may approve ETOPS for various areas of
operation in accordance with the
requirements and limitations specified
in part 121, Appendix P. ETOPS must
be authorized in the certificate holder’s
operations specifications and conducted
in compliance with those sections of
part 121 applicable to ETOPS.
a. As of February 15, 2008, certificate
holders operating passenger-carrying
airplanes with more than two engines,
having the authority to operate on
specific ETOPS routes should not need
to re-apply for their specific route
authority. However, the certificate
holder is required to comply with all the
applicable ETOPS flight operational
regulations described in this AC, and
must have their ETOPS programs and
processes approved by their CHDO with
the concurrence of the Director, Flight
Standards Service.
b. The certificate holder’s ETOPS
requirements must be specified in their
maintenance and operations programs.
Maintenance requirements necessary to
support ETOPS are explained in
paragraphs 301 and 302. Flight
operations requirements necessary to
support ETOPS are described in
paragraphs 303 and 304.
c. The requirements for the various
levels of ETOPS authorities are listed in
tabular form in Appendix 2.
301. Maintenance Requirements for
Two-Engine ETOPS Authorization. The
certificate holder conducting ETOPS
with two-engine airplanes must comply
with the ETOPS maintenance
requirements as specified in § 121.374.
These requirements are discussed in
paragraphs a through o as follows:
a. Continuous Airworthiness
Maintenance Program (CAMP). The
basic maintenance program for the
airplane being considered for ETOPS is
a CAMP that may currently be approved
for a non-ETOPS certificate holder for a
particular make and model airplaneengine combination. The basic CAMP
must be a maintenance and inspection
program that contains the instructions
for continued airworthiness (ICA) based
on the manufacturer’s maintenance
program, or those contained in a
certificate holder’s maintenance manual
approved in its operations
specifications. The certificate holder
and its certificate holding district office
(CHDO) must review the CAMP to
ensure it provides an adequate basis for
development of a ETOPS maintenance
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53049
program. The certificate holder’s ETOPS
CAMP must include specific ETOPS
requirements, which will be
incorporated as supplemental
requirements to the basic CAMP. These
supplemental requirements include the
enhanced maintenance and training
processes that will ensure ETOPS
airplanes achieve and maintain the level
of performance and reliability necessary
for ETOPS operations. These
supplemental requirements, referred to
in the industry as ETOPS processes or
ETOPS process elements, currently
should be in place for existing ETOPS
operations. Prospective ETOPS
certificate holders must supplement
their basic CAMP with those program
elements defined in paragraphs b
through o below.
b. ETOPS Maintenance Document.
The certificate holder must develop a
document for use by personnel involved
in ETOPS. This document need not be
inclusive but should, at least, reference
the maintenance program and other
pertinent requirements clearly
indicating where all facets of the ETOPS
maintenance program are located in the
certificate holder’s document system.
All ETOPS requirements, including
supportive programs, procedures,
duties, and responsibilities, must be
identified. The ETOPS document(s)
must reflect the actual policies and
procedures the certificate holder expects
their ETOPS maintenance personnel to
adhere to. The document(s) should be
user friendly, and be accessible to all
affected personnel. The initial
document must be submitted to the
CHDO and be approved before being
adopted.
c. ETOPS Predeparture Service Check
(PDSC).
(1) The certificate holder must
develop an ETOPS PDSC to verify that
the airplane and certain significant
items are airworthy and ETOPS capable.
Each certificate holder’s PDSC may vary
in form and content. One certificate
holder may have a one page PDSC while
other certificate holders, using the same
airplane-engine combination, may have
six or more pages of items in their
PDSCs. The prerequisites for an
acceptable PDSC are content and
suitability for the specific certificate
holder’s needs.
(2) All certificate holders must
address ETOPS significant system
airworthiness in their ETOPS
maintenance program, including the
PDSC. For example, proper servicing of
fluids, such as engine, APU, generator
systems, and hydraulic systems is a vital
ingredient to successful ETOPS
operations. Current ETOPS operations
have had incidents resulting from
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improper fluid servicing that have
resulted in IFSDs and diversions.
Certificate holders should consider this
area very seriously when developing
their maintenance checks, including the
PDSC.
(3) Some certificate holders may elect
to include tasks in the PDSC that are
driven by their reliability programs and
are not related to ETOPS significant
systems. However, the certificate holder
clearly must identify the ETOPS related
tasks on their PDSC, because nonETOPS qualified maintenance personnel
may accomplish the non-ETOPS tasks.
An ETOPS-qualified maintenance
individual must complete all ETOPSrelated tasks and an ETOPS-qualified
maintenance individual, with an
airframe and powerplant rating, must
certify the entire check. When outside
the United States, if an individual with
an airframe and powerplant rating is not
available, then a trained individual
employed by an FAA certificated repair
station, contracted by the certificate
holder must certify the entire check.
This PDSC must be certified complete
immediately before each scheduled
ETOPS flight. The term ‘‘immediately’’
has historically meant to be no more
than 2 to 4 hours before the flight.
However, the FAA may grant some
relief from this time period under
certain conditions. The certificate
holder should explain any rational for
such deviations in its ETOPS
maintenance document, which is
approved by its CHDO.
(4) A PDSC may not be required
before all ETOPS flights. The FAA may
grant relief following irregular
operations because of non-mechanical
issues, such as weather or medical
emergency diversions, or when
operating ETOPS into specific areas of
operation. For example, if an airplane
scheduled for an ETOPS flight receives
a PDSC before departure and
subsequently must divert or turn back
for reasons other than mechanical, the
certificate holder must identify in its
ETOPS maintenance document what
procedures its flight operations and
maintenance personnel would follow to
preclude performing another PDSC. If a
mechanical discrepancy develops as a
result of the diversion or turn back, the
certificate holder may have to perform
another PDSC. For example, when an
overweight landing inspection reveals a
discrepancy that requires maintenance
intervention, another PDSC is required.
(5) In areas where prevailing weather
conditions are stable and generally do
not approach extremes in temperature,
wind, ceiling, and visibility, such as in
the Caribbean/Western Atlantic (75minute ETOPS) and Micronesia routes
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(90-minute ETOPS), the service check
may not be required for the return leg
of an ETOPS flight. This check is not
precluded by any other maintenance
check.
d. Dual Maintenance.
(1) ETOPS dual maintenance,
otherwise referred to as identical
maintenance, multiple maintenance,
and simultaneous maintenance, requires
special consideration by the certificate
holder. This is to recognize and
preclude common cause human failure
modes. Proper verification processes or
operational tests, prior to ETOPS, are
required when dual maintenance on
significant systems occurs.
(2) Dual maintenance on the ‘‘same’’
ETOPS Significant System can be
described as actions performed on the
same element of identical, but separate
ETOPS Significant Systems during the
same routine or non-routine visit.
Examples of maintenance on the ‘‘same’’
ETOPS Significant System are:
maintenance of both Satellite
Communication (SATCOM) systems
during a turnaround flight; removal of
either both engine oil filters, or both
chip detectors; and replacement of both
chip detectors.
(3) Dual maintenance on
‘‘substantially similar’’ ETOPS
Significant Systems specifically
addresses maintenance actions on
engine-driven components on both
engines. An example of dual
maintenance on ‘‘substantially similar’’
ETOPS Significant Systems could
include: replacement of the no. 1
Integrated Drive Generator (IDG) and the
no. 2 Engine Driven Pump (EDP).
(4) The certificate holder must
establish procedures that minimize
identical maintenance actions from
being scheduled or applied to multiple
similar elements in any ETOPS
Significant System during the same
routine or non-routine maintenance
visit. In order to manage this
requirement the certificate holder must
develop a list of fleet-specific ETOPS
Significant Systems and include them in
their ETOPS maintenance document(s).
(5) The FAA recognizes that
sometimes ETOPS dual maintenance
actions cannot be avoided or precluded
because of unforeseen circumstances
that occur during ETOPS operations. In
the line maintenance arena, one
example would be when an ETOPS
airplane has inbound discrepancies on
both engines’ oil systems, or there is a
generator replacement on one engine,
and an oil system discrepancy on the
other engine. Another example is if both
of the SATCOM systems require
maintenance at the same time during a
turnaround flight. Additionally,
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staggering maintenance on ETOPS
Significant Systems in the heavy
maintenance arena is not always
possible or feasible. However, to
minimize human factor common cause
risk, the certificate holder should
attempt to minimize dual maintenance
on ETOPS Significant Systems
wherever/whenever possible.
(6) In any event, when dual
maintenance is performed on a ETOPS
Significant System, the certificate
holder must have written procedures in
its ETOPS maintenance document that
addresses this situation. At a minimum,
the certificate holder must ensure:
(a) Separate ETOPS-qualified
maintenance persons perform the tasks,
or
(b) The maintenance action on each of
the elements in the ETOPS Significant
System is performed by the same
technician under the direct supervision
of a second ETOPS qualified individual,
and
(c) It verifies the effectiveness of the
corrective actions to those ETOPS
Significant Systems before the airplane
enters the ETOPS area of operation. This
verification action must be performed
using ground verification methods, and
in some instances, in-flight verification
methods described in the next section of
this AC. On an exception basis, the
same ETOPS-qualified technician,
under the supervision of an ETOPSqualified Centralized Maintenance
Control person, may perform the dual
maintenance and the ground
verification methods only if in-flight
verification action is performed.
(7) The FAA acknowledges that the
servicing of fluids and gases is not
considered maintenance; however, these
tasks, when done improperly have
adversely affected ETOPS operations.
The certificate holder should recognize
the hazard associated with improper
servicing and do all possible to mitigate
the associated risk. Specifically,
servicing tasks such as engine, APU,
and generator system oil servicing are
tasks that require high levels of
attention. The FAA encourages the
certificate holder to ensure that its
programs have separate individuals
perform such servicing. However, the
FAA recognizes that many certificate
holder’s route and organizational
structures may not lend themselves to
these procedures. The certificate
holder’s program should include
detailed servicing instructions, or make
readily available servicing instructions,
and provide related OJT, regardless of
whether one individual or multiple
individuals perform the tasks.
e. Verification Program.
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(1) The certificate holder must
develop a verification program for
resolution of airplane discrepancies
(corrective actions) on ETOPS
significant systems. This program must
include corrective action confirmation
in specific areas such as engine
shutdown, significant system failure,
adverse trends, or any prescribed event
that could effect an ETOPS operation.
The program must ensure corrective
action is taken and confirmed successful
before the airplane enters an ETOPS
area of operation. The certificate holder
must verify the effectiveness of the
corrective actions following the
maintenance action and prior to an
ETOPS flight or prior to passing the
ETOPS entry point. The ground
verification method is accomplished by
following the Instructions for Continued
Airworthiness (ICA) contained in the
airplane maintenance manuals (AMM)
or the certificate holder’s maintenance
manuals. These ICAs include built-in
test equipment (BITE) and functional/
operational checks that often include
leak checks after ground runs.
(2) Normally ground verification is
acceptable to ensure corrective action.
Under certain conditions ground
verification beyond that recommended
in the ICA or in-flight verification may
be required. An example of a condition
that would require an in-flight
verification is the replacement of an
APU component that could affect the
APU’s ability to start at the ETOPS
cruise altitude after cold soak. In-flight
verification may be conducted on
revenue flights, provided the action is
completed before the ETOPS entry
point. Ground maintenance personnel
must coordinate with flight operations
personnel whenever an in-flight
verification is required. Each certificate
holder must identify its ETOPS
significant systems, ground verification
requirements, and in-flight verification
requirements in its ETOPS maintenance
document.
(3) The certificate holder must
establish a means to ensure any required
verification action is accomplished. The
certificate holder must include a clear
description of who initiates verification
actions and who is responsible for
completing the actions in its ETOPS
maintenance document.
f. Task Identification.
(1) The certificate holder must
identify all tasks that must be
accomplished or certified as complete
by ETOPS qualified personnel. The
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intent is to have ETOPS trained
maintenance personnel accomplish
these identified tasks because they are
related to ETOPS. ETOPS specific tasks
should be:
(a) Identified on the certificate
holder’s work forms and related
instructions, or
(b) Parceled together and identified as
an ETOPS package.
(2) If a certificate holder does not
identify ETOPS-related task in their
current maintenance program, then all
task must be accomplished by ETOPSqualified personnel.
(3) In the event that maintenance is
performed on an ETOPS airplane by
personnel who are not ETOPS trained,
then the actions must be verified per the
certificate holder’s ETOPS verification
program.
g. Centralized Maintenance Control
Procedures. An ETOPS certificate
holder, regardless of the size of its
ETOPS fleet, must have a centralized
entity responsible for oversight of the
ETOPS maintenance operation. The
certificate holder must develop and
clearly define in its ETOPS maintenance
document specific procedures, duties,
and responsibilities for involvement of
their centralized maintenance control
personnel in the ETOPS operation.
These established procedures and
centralized control processes would
preclude an airplane from being
dispatched for ETOPS flights after an
engine IFSD, ETOPS significant system
failure, or discovery of significant
adverse trends in system performance
without appropriate corrective action
having been taken.
h. ETOPS Parts Control. The
certificate holder must develop a parts
control program to ensure the proper
parts and configurations are maintained
for ETOPS. The program must include
procedures to verify that the parts
installed on ETOPS airplanes during
parts borrowing or pooling
arrangements, as well as those parts
used after repair or overhaul, maintain
the required ETOPS configuration.
i. Reliability Program.
(1) The certificate holder must
develop an ETOPS reliability program
or enhance its existing reliability
program to incorporate the ETOPS
supplemental requirements. This
program must be designed with early
identification and prevention of ETOPSrelated problems as the primary goal.
The program must be event-oriented,
and incorporate reporting procedures
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53051
for critical events detrimental to ETOPS
flights. For those certificate holders that
do not have an FAA-approved reliability
program, their continuing analysis and
surveillance system (CASS) must be
enhanced to achieve ETOPS reliability
goals. The certificate holder should
submit a monthly ETOPS reliability
report to its CHDO.
(2) In keeping with the reporting
requirements in § 121.703, the
certificate holder must report the
following items within 96 hours to its
CHDO:
(a) IFSDs, except planned IFSDs
performed for flight training.
(b) Diversions and turnbacks for
failures, malfunctions, or defects
associated with any airplane or engine
system.
(c) Uncommanded power or thrust
changes or surges.
(d) Inability to control the engine or
obtain desired power or thrust.
(e) Inadvertent fuel loss or
unavailability, or uncorrectable fuel
imbalance in flight.
(f) Failures, malfunctions or defects
associated with ETOPS Significant
Systems.
(g) Any event that would jeopardize
the safe flight and landing of the
airplane on an ETOPS flight.
(3) The reporting of any of the above
items must include the information
specified in § 121.703(e).
(4) The certificate holder must
conduct an investigation into the cause
of the occurrence of any event listed in
§ 121.703 and § 121.374(h)(1) in
conjunction with manufacturers and
submit its findings to its CHDO. If the
CHDO determines additional corrective
action is necessary, the certificate
holder must further investigate and
implement appropriate corrective action
acceptable to the CHDO.
j. Propulsion System Monitoring.
(1) The certificate holder must
monitor its fleet average IFSD rate for
the specified airplane-engine
combination. It should establish firm
criteria regarding the actions it will take
when it detects adverse trends in
propulsion system conditions. If the
IFSD rate, computed on a 12-month
rolling average, exceeds the values in
the following table, the certificate
holder, in conjunction with its CHDO,
must investigate common cause effects
or systemic errors and submit the
findings to its CHDO within 30 days.
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IN FLIGHT SHUT DOWN RATES
Engine hours ETOPS
ETOPS authorization
2 ............................
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Number of engines
.05/1000 ......................................
.03/1000 ......................................
.02/1000 ......................................
Up to and including 120 minutes.
Beyond 120 minutes up to and including 180 minutes and 207 minutes in North Pacific.
Greater than 180 minutes (Except for 207 minutes in North Pacific.
(2) With respect to maintenance, the
purpose of monitoring IFSD rates is to
provide FAA and operators with a tool
for measuring the health of a fleet of
ETOPS-approved airplanes in service.
Causes of IFSDs or other engine and
propulsion system problems may be
associated with type design problems
and/or maintenance and operational
procedures applied to the airplane. It is
very important that the certificate
holder identify the root cause of events
so that an indication of corrective action
is available, such as a fundamental
design problem that requires an
effective hardware (or software) final
fix. Repetitive inspections may be
satisfactory as interim solutions, but
longer-term design solutions, such as
terminating actions, may be required if
possible. Design problems can affect the
whole fleet. The FAA will not revoke an
existing ETOPS operational approval
solely because of a high IFSD rate. A
certificate holder who experiences a
type design related event need not be
operationally penalized for a problem
that is design-related and may not be of
their own making. However,
maintenance or operational problems
may be wholly, or partially, the
responsibility of the certificate holder. If
a certificate holder has an unacceptable
IFSD rate risk attributed to common
cause or a systemic problem in
operational practices or the
maintenance program, then action
carefully tailored to that certificate
holder may be required, and may
include a reduction of the certificate
holder’s diversion limit.
(3) The certificate holder must
investigate an IFSD rate higher than the
12-month rolling average standard that
occurs for a mature fleet after the
commencement of ETOPS (Refer to the
IFSD Rates table above.). The certificate
holder also must investigate any
indication of a high IFSD rate; however,
it must consider that in the case of the
smaller fleet, the high IFSD rate may be
because of the limited number of engine
operating hours used as the
denominator for the rate calculation.
This can cause an IFSD jump well above
the standard rate because of a single
IFSD event. The underlying causes for
such a jump in the rate will have to be
considered by the Administrator’s
representative. On occasion, a particular
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event may also warrant implementation
of corrective action even though the
overall IFSD rate is not being exceeded.
(4) The 30-day reporting criteria of
paragraph 301j (1) is intended to ensure
that the certificate holder provides the
FAA timely notification of the status of
an event investigation. The certificate
holder may or may not have root cause
or terminating action at the end of the
30-day period, and further discussions
with the FAA may be required after this
period.
(5) The certificate holder may
designate a sub-fleet engine/airframe
combination for the purposes of the
IFSD monitoring/rate program. The
operator may include the IFSD statistics
of all engines that are ETOPS configured
and are maintained in accordance with
the operators ETOPS program even if
used on non-ETOPS airplanes.
k. Engine Condition Monitoring. The
certificate holder must develop a
program for its ETOPS engines that
describes the parameters to be
monitored, method of data collection,
and corrective action processes. The
program should reflect the
manufacturer’s instructions and
industry practices, or the certificate
holder should establish a program that
demonstrates an equivalent level of
monitoring and data analysis. The goal
of this monitoring program is to detect
deterioration at an early stage, and to
allow for corrective action before safe
operation is affected. Engine limit
margins should be maintained so that
prolonged engine inoperative diversions
may be conducted without exceeding
approved engine limits (for example,
rotor speeds and exhaust gas
temperature) at all approved power
levels and expected environmental
conditions. Engine margins preserved
through this program should account for
the effects of additional engine loading
demands (for example anti-ice and
electrical), which may be required
during IFSD flight phase associated with
the diversion. If oil analysis monitoring,
such as the Spectrographic Oil Analysis
Program (SOAP), is meaningful and
recommended by the manufacturer, the
certificate holder should include it in
their program.
l. Oil Consumption Monitoring. The
certificate holder must develop an
engine oil consumption monitoring
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program to ascertain that there is
enough oil to complete the scheduled
ETOPS flight. The certificate holder’s
consumption limit must not exceed the
manufacturer’s recommendations, and it
must trend oil consumption. The
certificate holders trending program
may be done manually or by electronic
means. The program must consider the
amount of oil added at the departing
ETOPS station with reference to the
running average consumption, as well
as monitor for sudden increases in
consumption. The monitoring must be
continuous including non-ETOPS
flights and the oil added at the ETOPS
departure station. For example, after
servicing, the oil consumption may be
determined by maintenance personnel
as part of the pre-departure check. The
amount of oil added also could be
reported to a centralized maintenance
control for calculation before the ETOPS
flight. If the APU is required for ETOPS,
it must be included in the oil
consumption monitoring program. Any
corrective actions taken regarding oil
consumption must be verified before
ETOPS departure.
m. APU In-Flight Start Program.
(1) If the airplane type certificate
requires an APU but does not normally
require the APU to operate during the
ETOPS portion of the flight, the
certificate holder must develop an in
flight start and run reliability program to
ensure that the APU will continue to
provide the performance and reliability
established by the manufacturer. This
monitoring program must include
periodic sampling of each airplane’s
APU in-flight starting capabilities.
Specifically, the certificate holder must
ensure that each airplane’s APU
periodically is sampled rather than
repeatedly sampling the same APUs.
The certificate holder may adjust
sampling intervals according to system
performance and fleet maturity. The
certificate holder and its CHDO should
periodically review the certificate
holder’s APU in-flight start program
data to ensure that the in-flight start
reliability is maintained. Should the
rolling 12-month APU in-flight start rate
drop below 95 percent, the certificate
holder should initiate an investigation
into any common cause effects or
systemic errors in procedures.
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(2) The certificate holder should
include the criteria below in their APU
in-flight start program. The certificate
holder should make APU in-flight starts
subject to the following conditions:
(a) In-flight APU starts do not need to
be performed on ETOPS flights;
however, the APU must be in the
ETOPS configuration in accordance
with the appropriate CMP document, if
applicable, for credit to be allowed.
(b) If in-flight APU start is performed
on an ETOPS flight, the start may be
attempted on the return leg.
(c) The start attempt should be
initiated before top of descent, or at
such time that will ensure a 2-hour cold
soak at altitude before the start attempt.
(d) Within route or track constraints,
the objective would be met by
attempting a start near the highest
altitude assigned the route or track, and
the final attempt near the lower altitude
limits of the route or track, as defined
by ATC. These altitudes must be
representative of the ETOPS routes
flown.
(e) If the APU fails to start on the first
attempt, subsequent start attempts may
be made within the limits of the
airframe and APU manufacturer design
specifications stated in the applicable
Aircraft Flight Manual (AFM) and
AMM.
(3) The certificate holder must report
any operationally required APU in-flight
start failures occurring during actual
ETOPS operations to its CHDO within
96 hours. The certificate holder also
must report any occurrences of an
ETOPS configured APU in-flight
unsuccessful start attempt occurring
during routine sampling (which exceed
the airframe and APU manufacturer
design specifications) to its CHDO. The
final report should include corrective
actions taken as well as the status of
corrective action programs and fleet
upgrades.
n. Configuration Maintenance and
Procedures (CMP).
(1) The CMP Standard specifies any
additional configuration, maintenance
or operational requirement that is
uniquely applicable to ETOPS. The
requirements in the CMP are established
by the FAA at the time of initial ETOPS
type design approval of the airplaneengine combination. The CMP
document typically is published and
maintained by the airplane
manufacturer and includes identified
CMP requirements. Airplane
manufacturers may continue to release
CMP revisions beyond the basic revision
level required for ETOPS. The CMP
revision levels required for specific
airplane-engine combinations are
typically listed in the front of the CMP
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or may be controlled through issuance
of customized CMP documents. The
certificate holder must implement the
basic configuration, maintenance, and
operating procedures standard,
identified in the CMP, before beginning
ETOPS operations. If a CMP document
exists for an ETOPS certificate holder’s
airplane, the certificate holder must
ensure that all of the following apply:
(a) Configuration features are installed
in the airplanes and engines;
(b) Maintenance procedures are
incorporated into the maintenance
program;
(c) Demonstrated capabilities are
incorporated into the flight operations
manual and the minimum equipment
list, as required; and
(d) Operators must coordinate any
deviation from the manufacturer’s CMP
requirements with the CHDO or ACO, as
required by the CMP document.
(2) Each certificate holder must
develop a system to ensure all CMP
requirements remain incorporated in its
airplanes, programs, and manuals
throughout the operational life of each
airplane, for as long as they operate in
ETOPS.
(3) The FAA will mandate any
subsequent CMP changes necessary for
continued safe ETOPS operations
through the airworthiness directive (AD)
process. The certificate holder should
review and consider voluntarily
incorporating any revised CMP standard
that enhances airplane reliability and/or
performance.
(4) The certificate holder should
provide its CHDO a matrix detailing the
CMP standard for its proposed ETOPS
fleet. The matrix should specifically
include each CMP item number,
revision level, item description, and
reference documentation describing the
incorporation method, date, and place.
o. Procedural Changes. Refer to
Chapter 5, paragraph 502 for ETOPS
maintenance and training program
changes.
302. ETOPS Maintenance Training
Requirements.
a. The certificate holder is responsible
for ensuring that all maintenance
personnel who perform maintenance on
its ETOPS airplanes, including repair
stations, vendors, and contract
maintenance, have received adequate
technical training for the specific
airplane-engine combination it intends
to operate in ETOPS. The certificate
holder should review the existing
airplane-engine combination
maintenance training program with its
CHDO to ensure that it adequately
provides the necessary training.
b. Additionally, the certificate holder
must develop ETOPS specific training
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that focuses on the special nature of
ETOPS and take measures to insure that
this training is given to all personnel
involved in ETOPS. ETOPS specific
training is in addition to the certificate
holder’s accepted maintenance training
program used to qualify individuals for
specific airplanes and engines and may
be included in the accepted
maintenance training curricula. It thus,
becomes the certificate holder’s ETOPS
training program. The goal of this
training is to ensure that all personnel
involved in ETOPS properly accomplish
ETOPS maintenance requirements. The
certificate holder is responsible with
acceptance from the CHDO to determine
which personnel are involved in
ETOPS, and ensure that each person’s
level of ETOPS training is
commensurate with their level of
involvement with ETOPS airplanes. For
example, a mechanic who is performing
pre-departure service checks may be
required to have a higher level of
ETOPS training and certification than a
mechanic performing routine tasks on
non ETOPS significant systems during a
heavy maintenance check. A technician
working ETOPS significant systems in
an HMV (Heavy Maintenance Visit)
environment must be appropriately
trained for ETOPS, but need not be
ETOPS certificated. Recurrent training
in all maintenance areas should be
established and used to inform
personnel involved in ETOPS about
new equipment, requirements, operator
programs, etc. Experience has shown
recurrent training is a valuable
instrument in ‘‘lessons learned’’ for
ETOPS operations.
c. In the line maintenance
environment, ETOPS-qualified
maintenance personnel are those who
have successfully completed the
certificate holder’s ETOPS training
program, and who have satisfactorily
performed extended range tasks under
the direct supervision of an FAAcertificated maintenance person. The
person giving the direct supervision
must have had previous experience with
maintaining the particular make and
model airplane being used by the
certificate holder. For new airplanes, it
is understood the certificate holder may
not have an FAA certified maintenance
person available who has previous
experience with the newly introduced
make and model airplane. In this
instance, the training received from the
manufacturer’s maintenance training
program, or a comparable program
would be acceptable.
303. ETOPS Flight Operations
Requirements
a. Airplane Performance Data. The
certificate holder may not dispatch an
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airplane on an ETOPS flight unless it
makes performance data available to its
flight crewmembers and dispatchers.
This performance data will contain the
following information:
(1) Detailed one-engine-inoperative
performance data including fuel flow for
standard and nonstandard atmospheric
conditions, which should be
demonstrated as a function of airspeed
and power setting, where appropriate.
This data will cover:
(a) Driftdown (includes net
performance);
(b) Cruise altitude coverage including
10,000 feet;
(c) Holding; and
(d) Altitude capability (includes net
performance).
(2) Detailed all-engine-operating
performance data, including nominal
fuel flow data, for standard and
nonstandard atmospheric conditions,
which should be demonstrated as a
function of airspeed and power setting,
where appropriate. This data will cover:
(a) Cruise altitude coverage including
10,000 feet; and
(b) Holding.
(3) Details of any other conditions
relevant to ETOPS that can cause
significant deterioration of performance,
such as ice accumulation on the
unprotected surfaces of the airplane,
RAM Air Turbine (RAT) deployment,
and thrust reverser deployment.
b. En Route Airport Information.
(1) In accordance with § 121.97, the
certificate holder must maintain current
status information on the operational
capabilities of the airports designated
for use as ETOPS alternates. ‘‘Public
protection’’ has been a historic
requirement for all domestic and flag
operations. For ETOPS greater than 180
minutes and for operations traversing
the North and South Polar Areas, this
requirement has been expanded to
include the listing of facilities at each
airport, or in the immediate area,
sufficient to protect the passengers and
crew from the elements and to see to
their welfare. Such a requirement can be
interpreted to encompass the time from
landing until satisfactory recovery of
passengers and crew based on the
certificate holder’s passenger recovery
plan required by § 121.135 and
discussed in Chapter 4, paragraph
403c(5) of this AC.
(2) The certificate holder’s program
should provide flight crewmembers
with current weather and information
on a set of adequate airports in the
ETOPS portion of the flight that are
within the maximum diversion
capability of the airplane on the
planned route of flight as an aid to the
flight crew in contingency planning.
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Any appropriate facility information
and other data concerning these airports
should be provided to flight
crewmembers in a clear, concise, userfriendly format for use when planning a
diversion.
(3) Section 121.135 requires that any
certificate holder conducting passenger
flag operations must include in their
Flight Operations Manuals or equivalent
documentation available to the flight
crews:
(a) For ETOPS greater than 180
minutes, a specific passenger recovery
plan for each ETOPS Alternate Airport
used in those operations; and
(b) For operations in the North Polar
Area and South Polar Area, a specific
passenger recovery plan for designated
diversion airports.
c. Dispatch.
(1) Alternates. A certificate holder
may not dispatch an airplane in ETOPS
unless the required takeoff, destination
and alternate airports, including ETOPS
alternate airports are listed in the
cockpit documentation (e.g.,
computerized flight plan) and are
identified and listed in the dispatch
release. Because ETOPS alternates serve
a purpose different from that of a
destination alternate, and may be used
in the event of a diversion with an
engine failure or loss of a primary
airplane system, a certificate holder
should not list an airport on the
dispatch/flight release as an ETOPS
alternate unless that airport’s services
and facilities are adequate for such a
diversion. A certificate holder of a twoengine airplane should exercise ETOPS
beyond 180 minutes authority only if
there are no ETOPS alternates that are
within a 180-minute diversion distance
from the planned route of flight. In
addition, those adequate airports closest
to the planned route of flight should be
those first considered as ETOPS
alternates.
(2) Flight Planning Limitation. The
certificate holder’s ETOPS flight
planning program must ensure that the
planned route of flight remains within
the authorized ETOPS area of operation
in accordance with § 121.633 as follows:
(a) For ETOPS up to and including
180 minutes and 207 minutes in the
North Pacific Area of Operation, the
time required to fly the distance to the
planned ETOPS alternate, at the
approved one-engine-inoperative cruise
speed in still air and standard
conditions, may not exceed the time
specified for the airplane’s most time
limited ETOPS significant system
(including cargo fire suppression) minus
15 minutes.
(b) For ETOPS beyond 180 minutes,
the time required to fly the distance to
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the planned ETOPS alternate, at the allengines-operating cruise speed at the
normal all-engine-cruise altitude,
correcting for wind and temperature,
may not exceed the certified capability
for the airplane’s most limiting fire
suppression system minus 15 minutes.
Three- and four-engine turbine enginepowered airplanes not meeting these
requirements as of the effective date of
§ 121.633 may continue ETOPS
operations until February 15, 2013.
(c) Further, for ETOPS beyond 180
minutes, the time required to fly the
distance to the planned ETOPS
alternate, at the approved one-engineinoperative cruise speed at the normal
one engine inoperative level off altitude,
correcting for wind and temperature,
may not exceed the certified capability
for the airplane’s most time limited
ETOPS significant system (except for
the most limiting fire suppression
system) minus 15 minutes.
Note: Certificate holders flying three- and
four-engine airplanes prior to the established
installation time and certification time
requirements of the regulation for these
systems and their airplanes are exempt from
these flight planning limitations. Once such
required fire suppression systems are
installed (no later than February 15, 2013)
and once the ETOPS significant system time
limits are established and placed in the CMP
as required by 121.162(d) (no later than
February 17, 2015), the operator must follow
the flight planning limitations in
121.633(b)(1) and 121.633(b)(2).
(3) Landing Distance. For the runway
expected to be used, the landing
distance available, as specified by the
airport authority, must be sufficient
based on airplane flight manual landing
performance data to meet the landing
distance limitations specified in
§ 121.197. The altitude of the airport,
wind conditions, runway surface
conditions, and airplane handling
characteristics should be taken into
account.
(4) Airport Rescue and Fire-Fighting
Service (RFFS).
(a) The following minimum
International Civil Aviation
Organization (ICAO) rescue and firefighting service (RFFS) categories must
be available at each airport listed as an
ETOPS Alternate Airport in a dispatch
or flight release:
1. ETOPS Up to 180 Minutes. ETOPS
alternates with ICAO Category 4.
2. ETOPS Greater than 180 Minutes.
ETOPS alternates with Category 4. In
addition, the airplane must remain
within the ETOPS authorized diversion
time from an Adequate Airport that has
RFFS equivalent to that specified by
ICAO Category 7, or higher. The
availability of Adequate Category 7
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RFFS airports must be considered for
the entire ETOPS segment of the
planned route.
(b) If the necessary equipment and
personnel are not immediately available
at the airport, additional fire fighting
support may be brought in from a
nearby town or other location. The
certificate holder must ensure that the
nearby facility is capable of responding
to a request for firefighting assistance
within a reasonable time. A 30-minute
response time is deemed adequate if the
initial notification to respond can be
initiated while the diverting airplane is
en route. A 30-minute response time
does not imply that the firefighting
equipment has to be at the airport
within 30 minutes of the initial
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notification under all conditions. It does
mean that such equipment must be
available on arrival of the diverting
airplane and remain on station as long
as the services are needed.
(5) ETOPS Alternate Minima. A
particular airport may be considered to
be an ETOPS alternate for flight
planning and dispatch purposes, if the
latest available forecast weather
conditions from the earliest time of
landing to the latest time of landing at
that airport, equals or exceeds the
criteria detailed in the following table.
Because OpSpecs alternate weather
minima standards apply to all
alternates, the following criteria is
recommended for a typical certificate
holder’s OpSpecs. An individual
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certificate holder’s OpSpecs must reflect
current requirements (§ 121.625).
Although no consideration for the use of
GPS/RNAV approaches is presented
here, operators may request to receive
this authorization through the FAA.
This authorization would be reflected in
the operator’s OpSpecs. Appropriate
ETOPS alternate minima for such
operations will be determined by the
Director, Flight Standards Service. The
airport of departure (takeoff) and the
destination airport (unless used
concurrently as an ETOPS alternate) are
not required to meet the weather
minima for ETOPS alternates as these
airports are subject to other regulations
(e.g., §§ 121.617, 121.621, and 121.623).
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(6) Fuel Supply. The certificate holder
must comply with the ETOPS en-route
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fuel supply as specified in § 121.646(b)
as follows:
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(a) No person may dispatch or release
for flight or takeoff a turbine enginepowered airplane in ETOPS unless,
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considering wind and other weather
conditions expected, it has the fuel
required by normal Flag requirements
and enough fuel to satisfy paragraphs 1
through 4 below:
1. The greater amount of fuel
sufficient to fly to an ETOPS alternate
under the following three scenarios:
• Assuming a rapid decompression at
the most critical point followed by
descent to a safe altitude in compliance
with the oxygen supply requirements of
§ 121.333, or
• At the approved one-engineinoperative cruise speed assuming a
rapid decompression and a
simultaneous engine failure at the most
critical point followed by descent to a
safe altitude in compliance with the
oxygen supply requirements of
§ 121.333, or
• At the approved one-engineinoperative cruise speed assuming an
engine failure at the most critical point
followed by descent to the one-engineinoperative cruise altitude.
2. Upon reaching the alternate, hold at
1,500 ft above field elevation for 15
minutes and then conduct an
instrument approach and land.
3. Add a 5 percent wind speed factor
(that is, an increment to headwind or a
decrement to tailwind) on to the actual
forecast wind used to calculate fuel in
paragraph 1 above to account for any
potential errors in wind forecasting. If a
certificate holder is not using the actual
forecast wind based on a wind model
acceptable to the FAA, the airplane
must carry 5 percent of the fuel required
for paragraph 1 above, as reserve fuel to
allow for errors in wind data. A wind
aloft forecast distributed worldwide by
the World Area Forecast System
(WAFS) is an example of a wind model
acceptable to the FAA.
4. After completing the calculation in
paragraph 3, compensate in paragraph 1
above with additional fuel for the
greater of the following scenarios:
• The effect of airframe icing during
10 percent of the time during which
icing is forecast (including ice
accumulation on unprotected surfaces,
and the fuel used by engine and wing
anti-ice during this period). Unless a
reliable icing forecast is available, icing
may be presumed to occur when the
total air temperature at the approved
one-engine cruise speed is less than +10
degrees Celsius, or if the outside air
temperature is between 0 degrees
Celsius and ¥20 degrees Celsius with a
relative humidity of 55 percent or
greater.
• Fuel for engine anti-ice, and if
appropriate wing anti-ice, for the entire
time during which icing is forecast.
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(b) Unless the certificate holder has a
program established to monitor airplane
in-service deterioration in cruise fuel
burn performance, and includes in fuel
supply calculations fuel sufficient to
compensate for any such deterioration,
increase the final calculated fuel supply
by 5 percent to account for deterioration
in cruise fuel burn performance.
(c) If the APU is a required power
source, then its fuel consumption must
be accounted for during the appropriate
phases of flight.
(d) In computing the ETOPS alternate
fuel supply, advantage may be taken of
driftdown computed at the approved
one-engine-inoperative cruise speed.
Accounting of wing anti-ice as in
paragraph (6)(a)4 above may apply to
some models of airplane based on their
characteristics and the manufacturer’s
recommended procedures.
(7) Communications. The FAA has
determined that the best way to assure
clear and timely communication in
general, is via voice communication.
Likewise the FAA has determined that
there is a significant safety benefit
associated with an ETOPS flight having
the ability to communicate via a satellite
based voice system, especially for those
situations that occur while on long,
remote ETOPS routes. The need for
safety is best served through
information and technical assistance
that is clearly and rapidly transmitted to
the flight crew in a way that requires the
least amount of distraction to piloting
duties. Other than the area north of 82
degrees latitude, satellite
communications provides the best
means to provide that capability
because it is not limited by distance.
The FAA recognizes the limitations of
satellite communications (SATCOM) in
the North Polar Area above this latitude,
and in such an area an alternate
communication system such as HF
voice or data link is to be used. The
relatively short period of time that the
flight is above latitude 82 degrees North
in relation to the total planned flight
time is a small fraction of the total
flight. The ability to use SATCOM for
all other portions of the flight, which for
some routes could be longer than 15
hours duration, is advantageous to the
flight. For flights above 82 degrees
North latitude, the operator must also
ensure that communications
requirements can be met by the most
reliable means available, taking into
account the potential communication
disruption due to solar flare activity.
The same philosophy and
commensurate requirements apply for
ETOPS in the South Polar Area.
(a) Section 121.99(a) includes a
requirement for communications
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facilities that enable rapid and reliable
communications on routes and altitudes
that may be used. For all ETOPS each
certificate holder conducting flag or
supplemental operations in ETOPS
must provide voice communications
over routes where voice
communications facilities are available.
Where voice communication facilities
are not available, and voice
communication is not possible or is of
poor quality, communications using
alternative systems must be substituted.
(b) In addition to the communication
requirement above, flag and
supplemental certificate holders
operating ETOPS beyond 180 minutes
from an alternate must have a second
communications system that is capable
of providing immediate satellite-based
voice communications of landline
telephone fidelity such as SATCOM.
This system must be capable of
providing clear voice communications
between the flight crewmember and air
traffic control, and the flight
crewmember and operations (dispatch).
Where clear satellite-based voice
communications are not available,
alternative communications systems
must be substituted. If an operator has
provided a satellite communication
system for the crew to satisfy
§ 121.99(a), it is not necessary that the
second communication system required
for ETOPS beyond 180 minutes be
satellite based.
(c) In determining whether such
communications requirements
discussed in paragraphs (a) and (b)
above are available, the certificate
holder must consider potential routes
and altitudes needed for possible
diversions to ETOPS alternates as well
as the original planned routing.
(8) Dispatch/Flight Release.
(a) The following items must be listed
in the dispatch or flight release for all
ETOPS in accordance with § 121.687:
1. ETOPS alternates, and
2. The authorized ETOPS diversion
time under which the flight is
dispatched or released.
(b) The pilot in command (PIC) must
have access to the weather and status of
services and facilities at all adequate
airports with weather greater than
approach minimums other than the
designated ETOPS alternates along the
planned route that could be used for
diversion before accepting the flight
release.
(c) If a flight is dispatched on a route
that is greater than 180 minutes from an
ETOPS alternate, the certificate holder
must inform the flight crew and give
them the reason for the routes selection.
(9) Dispatch on a ‘‘Flight-by-Flight
Exception’’ Basis. For two-engine
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airplane ETOPS approvals under the
provisions of 207-minute ETOPS in the
North Pacific Area of Operation, and
240-minute ETOPS in the North Polar
Area, in the area north of the NOPAC
area, and the Pacific Ocean area north
of the equator, regulations limit the
operator’s use of this authority in these
areas to an ‘‘exception’’ basis. This
exception may only be used when an
ETOPS alternate is not available within
180 minutes and is based on certain
criteria.
(a) For 207-Minute ETOPS, exception
criteria includes political or military
concerns, volcanic activity, temporary
airport conditions, and airport weather
below dispatch requirements, or other
weather related events.
(b) For 240-Minute ETOPS in the
North Polar Area and in the Area North
of NOPAC, exception criteria includes
extreme conditions particular to these
areas such as volcanic activity, extreme
cold weather at en-route airports airport,
weather below dispatch requirements,
temporary airport conditions and other
weather related events. The certificate
holder must establish the criteria to be
used to decide what extreme weather
precludes using an airport.
(c) For 240-Minute ETOPS in the
Pacific Ocean Area north of the Equator,
exception criteria includes political or
military concern, volcanic activity,
airport weather below dispatch
requirements, temporary airport
conditions and other weather related
events.
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Note: Certificate holders are required to
maintain a record of their use of that
authority for tracking purposes. When an
operator is granted such authority, they may
exercise this authority based on the
conditions above without limit. There is
currently no requirement for any specific
format for reporting 207- and 240-minute
track usage.
d. En Route.
(1) Pilot-in-Command Authority. No
part of this AC is to be interpreted as
reducing the PIC’s joint responsibility
for determining that the flight can be
safely conducted as planned before
release. None of the guidance in this AC
may be interpreted in any way to
prejudice or limit the final authority and
responsibility of the PIC for the safe
operation of the airplane.
(2) Potential Diversion Airports after
Departure.
(a) After departure, designated ETOPS
alternates must continue to meet the
requirements of original dispatch,
except that the weather must remain at,
or above, operating minima (§ 121
.631(c)). The pilot and dispatcher
should monitor the airports within the
ETOPS area of operation that could be
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used for diversion for deterioration in
the weather and limitations in the
availability of facilities and services that
would render an airport unsuitable for
landing in the event of a diversion.
During the course of the flight, the flight
crewmembers should be informed of
significant changes in conditions at the
designated ETOPS alternates,
particularly those conditions that would
render an airport unsuitable for landing
and improvement in airport weather to
conditions above operating minima.
(b) In most ETOPS operations, the
ETOPS entry point is a significant
distance from the point of dispatch. To
ensure the capability and availability of
an en route alternate to support any en
route contingencies, before an ETOPS
flight proceeds beyond the ETOPS entry
point, the certificate holder must
evaluate the weather from the earliest to
latest time of arrival at the designated
ETOPS alternates, as well as the landing
distances, airport services, and facilities.
If any conditions, such as weather
below landing minima, are identified
that would preclude a safe approach
and landing, the PIC should be notified
and an additional ETOPS alternate
selected where a safe approach and
landing can be made. A revised flight
plan should include information on the
newly designated ETOPS alternates
within the authorized area of operation.
Information on the weather and
capabilities (that is, emergency
response, approach aids, navigation
facilities, and airport infrastructure) of
potential ETOPS alternates in the
authorized area of operations should be
available to the PIC. The maximum
diversion time, determined by the
newly selected ETOPS alternate, must
not exceed the authorized ETOPS
maximum diversion time listed in the
certificate holder’s OpSpec for that
airplane and operating area that could
have been applied at original dispatch.
(c) An operator is not required to turn
back once the flight has gone beyond the
ETOPS entry point if an unexpected
worsening of the weather at the
designated ETOPS alternate airport
drops the airport below operating
landing minima (or any other event
occurs that makes the runway at that
airport unusable). The FAA requires
that the pilot-in-command, in
coordination with the dispatcher if
appropriate, will exercise judgment in
evaluating the situation and make a
decision as to the safest course of action.
This may be a turn back, re-routing to
another ETOPS alternate airport, or
continuing on the planned route.
Should the operator become aware of a
potential weather problem prior to the
airplane entering the ETOPS stage of the
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flight, the rule allows the operator to
designate a different alternate airport at
the ETOPS entry point in order to
continue the flight.
(3) Engine Failure.
(a) Section 121.565 requires the PIC of
a two-engine airplane with one engine
inoperative to land at the nearest
suitable airport where, in the PIC’s
judgment after considering all relevant
factors, a safe landing can be made. This
determination is especially critical for
ETOPS where the availability of suitable
airports may be limited and the
diversion decision is therefore more
critical. The following is a list of some,
but not all, factors that may be relevant
in determining whether or not an airport
is suitable, and are consistent with the
ETOPS principle of protecting the
diversion once it occurs:
• Airplane configuration, weight,
systems status, and fuel remaining
• Wind and weather conditions en
route at the diversion altitude
• Minimum altitudes en route to the
diversion airport
• Fuel burn to the diversion airport
• Airport’s nearby terrain, weather,
and wind
• Availability and surface condition
of runway
• Approach navigation aids and
lighting available
• Rescue and fire fighting services
(RFFS) at the diversion airport
• Facilities for passenger and
crewmember disembarkation, and
accommodations
• PIC’s familiarity with the airport
• Information about the airport
provided to the PIC by the certificate
holder.
(b) When operating a two-engine
airplane with one engine inoperative,
none of the following factors should be
considered sufficient justification to fly
beyond the nearest suitable airport:
• The fuel supply is sufficient to fly
beyond the nearest suitable airport;
• Passenger accommodation other
than passenger safety;
• Availability of maintenance and/or
repair resources.
(c) If no more than one engine is shut
down on an airplane that has three or
more engines, § 121.565 permits the PIC
to fly beyond the nearest suitable airport
in point of time if the PIC determines
that doing so is as safe as landing at the
nearest suitable airport. In making a
decision to fly beyond the nearest
suitable airport, the PIC should consider
all relevant factors and, in addition,
consider the possible difficulties that
may occur if the flight is continued
beyond the nearest suitable airport.
When an airplane with more than two
engines bypasses a suitable alternate,
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the PIC must carefully weigh the risk
associated with the next possible
failure, which could complicate or
compound the current engine
inoperative condition. The next possible
failure could be a system failure or
another engine failure, which in either
case, would affect crew workload and
their possible success in completing the
associated abnormal approach and
landing procedures. It is even possible
that a contingency outside of the realm
of a system failure, such as a passenger
illness, could compound the crew’s
workload normally associated with the
current failure condition.
(4) System Failure/Partial Failure.
(a) During ETOPS, the limited
availability of diversion airports and
extended diversion distances require
that the impact of a system failure or
partial failure be carefully evaluated.
This should include a careful
assessment of remaining systems and
overall operational capability. Time
permitting, full use should be made of
the information available through the
certificate holder’s dispatch facility and
a determination made by the PIC as to
the plan for the safe continuation of the
flight, that is whether it is safer to divert
and land or to continue as planned
under the circumstances.
(b) If, as a result of reevaluating
airplane systems, a change in flight plan
is required, the PIC should be provided
revised flight plan information and an
update of conditions, including weather
conditions at designated ETOPS
alternates. Dispatch should advise the
flight crewmembers of additional
airports on the planned route of flight
that could be used for diversion. In no
case may the maximum approved
diversion authority of the operation be
exceeded.
(5) Other Diversion Scenarios. During
ETOPS an airplane may divert for
reasons other than engine or systems
failure such as medical emergencies,
onboard fire, or decompression. When
considering the nature of the emergency
and the possible consequences to the
airplane, passengers and crew will
dictate the best course of action suitable
to the specific en route contingency.
The flight crew must decide on the best
course of action based on all available
information. The ETOPS Alternate
Airports required by § 121.624 and
designated for a particular flight provide
one option to the PIC. However, these
ETOPS alternates may not be the only
airports available for the diversion and
nothing in this guidance in any way
limits the authority of the pilot-incommand.
e. ETOPS Procedures Documentation.
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(1) The certificate holder should
develop unique ETOPS flight crew
procedures for each of the flight
operations requirements discussed in
this section. These procedures should
be contained in the applicable pilot
flight manual. The pilot flight manual
should also contain procedural
information necessary to interface with
ETOPS maintenance requirements such
as;
• Fuel crossfeed valve operational
check (if applicable)
• Special ETOPS MEL requirements
• APU in-flight start procedures (if
applicable)
• Engine Condition Monitoring (ECM)
data recording procedures
• In-flight verification of ETOPS
significant systems
(2) The initial pilot flight manual
ETOPS section and each revision must
be submitted to the CHDO and approved
before being adopted.
304. Flight Operations Training
Requirements.
a. ETOPS Unique Requirements. The
certificate holder’s approved training
program for ETOPS should include
training that describes the unique
aspects of ETOPS. That training should
include, but not be limited to:
(1) Diversion Decision Making. The
certificate holder’s training program
should prepare flight crewmembers to
evaluate probable propulsion and
airframe systems malfunctions and
failures. The goal of this training should
be to establish flight crewmember
competency in dealing with the most
probable operating contingencies.
(2) Specific ETOPS Requirements.
The certificate holder’s ETOPS training
program should provide and integrate
training for flight crewmembers and
dispatchers (if applicable), as listed
below. The FAA will periodically
evaluate a cross-section of these items.
(a) Flight planning, including
contingency data, that is engine failure,
decompression, and diversion equal
time point.
(b) Flight progress monitoring and
fuel tracking.
(c) Operational restrictions associated
with dispatch under the minimum
equipment list (MEL).
(d) Non-normal procedures including:
1. Abnormal and emergency
procedures.
2. Systems failures and remaining
airplane capability as it relates to the
decision to divert or to continue.
3. Diversion.
4. Crewmember incapacitation.
5. A simulated approach and missed
approach with only an alternate power
source available, if the loss of two main
alternating current electrical power
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53059
sources with no APU electrical source
available results in significant
degradation of instrumentation to either
pilot.
(e) Use of emergency equipment
associated with ETOPS operations,
including cold weather gear and
SATCOM.
(f) Procedures to be followed in the
event that there is a change in
conditions at an ETOPS alternate listed
on the dispatch/flight release that would
preclude a safe approach and landing.
(g) Procedures to be followed in the
event that there is a change in
conditions at other potential en route
diversion airports that would preclude a
safe approach and landing.
(h) Understanding and effective use of
approved additional or modified
equipment required for ETOPS.
(i) Fuel quantity comparison: The
certificate holder’s training program
should identify fuel management
procedures to be followed during the en
route portion of the flight. These
procedures should provide for an
independent crosscheck of fuel quantity
indicators, for example, fuel used,
subtracted from the total fuel load,
compared to the indicated fuel
remaining.
(j) Fuel management: Accounting for
discrepancies between planned fuel
remaining and actual fuel remaining for
example estimated time of arrival ahead
of or behind plan, gross weight, and/or
altitude differences.
(k) Flight crew procedures unique to
ETOPS as listed above in the paragraph
303(e).
(3) Passenger Recovery Plan. The
certificate holder must provide training
to the flight crewmembers and
dispatchers relative to their perspective
roles in the certificate holder’s
passenger recovery plan (§ 121.415).
b. Check Airman Used in ETOPS. The
certificate holder must designate check
airmen specifically for ETOPS. The
objective of the ETOPS check airman
program should be to ensure
standardized flight crewmember
practices and procedures and also to
emphasize the special nature of ETOPS.
Only airmen with a demonstrated
understanding of the unique
requirements of ETOPS should be
designated as a check airman.
c. Review of Training Programs and
Operating Manuals.
(1) The purpose of the review is to
verify the adequacy of information
provided to training programs and
operating manuals. The FAA will use
the information resulting from these
reviews as the basis for modification or
updating flight crewmember training
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programs, operating manuals, and
checklists, as necessary.
(2) The FAA will also continually
review in-service experience of systems
significant to ETOPS. The review
includes system reliability levels and
individual event circumstances,
including crewmember actions taken in
response to equipment failures or loss of
capabilities.
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Chapter 4. Applications to Conduct
ETOPS
400. ETOPS Qualifications. The
unique nature of ETOPS necessitates an
evaluation of these operations to ensure
that the certificate holder’s proposed
programs are effective. The FAA will
review the certificate holder’s
documentation and training programs to
validate that they are appropriate for
ETOPS. To receive approval to conduct
ETOPS the certificate holder must
satisfy the following conditions:
a. Airplane. The specified airplaneengine combination listed in the
certificate holder’s application must
have been certificated to the
airworthiness standards of transport
category airplanes and must be
approved for ETOPS. Guidance for
airplane ETOPS type design can be
found in AC 25.1535–1 and § 121.162.
(1) Two-Engine. Airplane-engine
combinations already approved for
ETOPS under previous FAA guidance
can continue to be used in ETOPS
operations under part 121. No recertification under § 25.1535 is required.
Two-engine airplanes with existing type
certificates on February 15, 2007, may
be approved for up to 180-minutes
ETOPS without meeting requirements
for fuel system pressure and flow, low
fuel alerting, and engine oil tank design
contained in § 25.1535.
(2) More than Two Engines. Airplanes
with more than two engines that are to
be used in ETOPS and are manufactured
prior to February 17, 2015, may operate
in ETOPS without type design approval
under the revised § 25.1535. Airplanes
with more than two engines
manufactured on or after February 17,
2015, must meet the requirements of
ETOPS type design.
b. Flight Operations and Maintenance
Requirements. The certificate holder
must show compliance with the flight
operations requirements discussed in
paragraph 303 and the maintenance
requirements discussed in paragraph
301.
c. Training Requirements. The
certificate holder must show that it has
trained its personnel to achieve
competency in ETOPS and should show
compliance with the flight operations
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and maintenance training requirements
discussed in paragraphs 302 and 304.
d. Before the FAA grants ETOPS
operational approval to an applicant for
two-engine ETOPS, the certificate
holder must be able to demonstrate the
ability to achieve and maintain the level
of propulsion system reliability that is
required for the ETOPS-approved
airplane-engine combination to be used
(Appendix P to Part 121, section I.
Paragraph (a)). The certificate holder
must also demonstrate that it can
operate the particular airframe and other
airplane systems at levels of reliability
appropriate for the intended operation.
This can be achieved directly by a
successful in-service operational history
or by successfully validating all the
required ETOPS processes according to
the Accelerated ETOPS Application
Method in Appendix 3 of this AC.
e. An applicant for an initial operating
certificate who is applying for ETOPS
authority at entry into service under the
Accelerated ETOPS Application method
must comply with the same
requirements for certificate holders
outlined in this AC. It should be
understood that validation of an
applicant with no previous operational
experience should be more robust than
would be necessary for a certificate
holder with operational experience. As
is the case for all Accelerated ETOPS
approvals, the Director, Flight Standards
Service must be satisfied that the
applicant can operate to the standards
expected of an experienced ETOPS
operator from the first day of service.
401. Application for ETOPS
Authorization.
a. Any certificate holder wishing to
obtain an ETOPS authorization must
submit an application with all
supporting data to their local CHDO
office. This application will be for a
specific airplane-engine combination
and should address all the regulatory
requirements for ETOPS. The certificate
holder may follow the guidance found
in this AC to complete the application.
The application should be submitted at
least 60 days prior (6 months for the
Accelerated ETOPS method of
application) to the proposed start of
extended range operation with the
specific airplane-engine combination.
b. Two-Engine Airplanes.
(1) Up to 180-Minute ETOPS. An
applicant requesting ETOPS up to 180
minutes for two-engine operations may
select one of the following two
application methods best suited to their
proposed operation (See Appendix 3):
(a) In-service experience method, or
(b) Accelerated ETOPS method.
(2) ETOPS beyond 180 Minutes, Up to
and Including 240 Minutes. The FAA
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grants approval for ETOPS beyond 180
minutes only to certificate holders with
existing 180-minute ETOPS operating
authority for the airplane-engine
combination to be operated in the
application. There is no minimum inservice time requirement for the 180minute ETOPS operator requesting
ETOPS approval beyond 180 minutes.
The determination by the Director,
Flight Standards Service to grant ETOPS
approval is the same as for all ETOPS
authorities.
(3) ETOPS beyond 240 Minutes. This
authority is only granted to operators of
two-engine airplanes between specific
city pairs. The certificate holder must
have been operating at 180 minute or
greater ETOPS authority for at least 24
consecutive months, of which at least 12
consecutive months must be at 240minute ETOPS authority with the
airplane-engine combination in the
application.
c. Passenger-Carrying Airplanes with
More than Two Engines. There are no
minimum in-service experience criteria
for certificate holders requesting ETOPS
beyond 180 minutes for operations with
more than two engines. Those
applicants will request approval under
the accelerated ETOPS method.
402. ETOPS Authorities.
a. ETOPS with Two-Engine Airplanes.
An applicant for two-engine ETOPS
may seek approval for extended
operations by seeking one of the
following ETOPS approvals best suited
to their proposed operations (see
Appendix 2):
(1) 75-Minute ETOPS in the
Caribbean/Western Atlantic Area or in
other areas.
(2) 90-Minute ETOPS in Micronesia.
(3) 120-Minute ETOPS.
(4) 138-Minute ETOPS. Such
approvals are granted to current 180minute ETOPS operators, or as an
extension of authority to operators with
only 120-minute ETOPS approval.
(5) 180-Minute ETOPS.
(6) 207-Minute ETOPS in the North
Pacific Area of Operation.
(7) 240-Minute ETOPS. Approvals are
granted at this level based on the
particular geographic area applied for
with criteria delineated for particular
applications.
(8) Beyond 240-Minute ETOPS.
Approvals are granted at this level based
on particular city pairs.
b. ETOPS with Passenger-Carrying
Airplanes having More than Two
Engines. Certificate holders applying for
ETOPS with passenger-carrying
airplanes that have more than two
engines will receive ETOPS authority
based on the FAA approved maximum
time limited airplane system restriction
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of the airplane-engine combination
listed in their application and the
maximum authority requested.
403. ETOPS Authorization
Requirements.
a. All certificate holders of airplanes
with two engines, and all certificate
holders of passenger-carrying airplanes
with more than two engines, operating
on ETOPS routes must comply with all
the operational and process
requirements specified in the ETOPS
regulations in part 121 and as discussed
in this AC.
b. Those certificate holders operating
airplanes with more than two engines
who choose to follow the
recommendations in this AC as a means
of compliance with the operating rules,
and who, on February 15, 2008, have
the authority to operate on specific nonETOPS routes that under the new
definition are classified as ETOPS
routes, are not required to re-apply for
their specific route authority. However,
from February 15, 2008, the certificate
holder is required to comply with all the
ETOPS flight operational requirements
that are described in this AC and must
have their ETOPS program and all
ETOPS processes approved by their
CHDO with concurrence of the Director,
Flight Standards Service. The CHDO
will amend the certificate holder’s
OpSpecs when the Director, Flight
Standards Service grants a certificate
holder approval to conduct operations
under § 121.161.
c. All ETOPS certificate holders
applying for approvals under this
section must provide sufficient
information with their application to the
Manager, Air Transportation Division,
AFS 200, through its CHDO and
regional FAA office on the following
areas of concern in ETOPS:
(1) ETOPS Area of Operations/
Airplane Performance. The altitudes
and airspeeds used in establishing the
ETOPS area of operations for each
airplane-engine combination must be
shown to permit compliance with the
terrain and obstruction clearance
requirements of §§ 121.191 and 121.193,
as applicable. A speed other than the
approved single engine speed may be
used as the basis for compliance to
§§ 121.191 and 121.193, provided fuel
consumption is shown not to exceed the
critical fuel scenario associated with the
applicable ETOPS equal-time point
(§ 121.646), and the time limited system
requirements of § 121.633 are not
exceeded.
(2) Weather Information System. A
certificate holder should substantiate
that the weather information system that
it uses can be relied on to forecast
terminal and en route weather with a
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reasonable degree of accuracy and
reliability in the proposed areas of
operation. Such factors as staffing,
dispatcher, training, sources of weather
reports and forecasts, and when
possible, a record of forecast reliability,
should be evaluated.
(3) Minimum Equipment List. The
certificate holder is required to submit
its MEL, designed in accordance with
the master minimum equipment list
(MMEL), appropriate to the requested
level of ETOPS. A certificate holder’s
MEL may be more restrictive than the
MMEL, considering the kind of ETOPS
proposed and the equipment and
service problems unique to the
certificate holder. System redundancy
levels appropriate to ETOPS should be
reflected in the MMEL. Systems
considered to have a fundamental
influence on flight safety may include,
but are not limited to the following:
• Electrical, including battery
• Hydraulic
• Pneumatic
• Flight instrumentation
• Fuel
• Flight control
• Ice protection
• Engine start and ignition
• Propulsion system instruments
• Navigation and communications
• Auxiliary power units
• Air conditioning and pressurization
• Cargo fire suppression
• Emergency equipment
• Any other equipment necessary for
ETOPS.
(4) Public Protection. The provisions
for public protection have historically
been embedded in § 121.97(ii). Current
requirements are found in
§ 121.97(b)(1)(ii). The definition of
‘‘public protection’’ has been expanded
for certificate holders operating ETOPS
beyond 180 minutes, and for operations
in the North Polar Area and South Polar
Area to include facilities at each airport,
or in the immediate area, sufficient to
protect the passengers and crew from
the elements and to see to their welfare.
Due to the nature of these operations
and the climatic issues involved during
the majority of the year, certificate
holders undertaking these operations
must ascertain that facilities at an
airport, or in the immediate area, are
sufficiently robust to protect the
passengers and crew from the elements,
and to see to their welfare during the
time required to transport them towards
their destination under the passenger
recovery plan discussed in paragraph (5)
below.
(5) Passenger Recovery Plan.
(a) A specific passenger recovery plan
is required for each ETOPS Alternate
Airport used by a certificate holder in
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ETOPS greater than 180 minutes
(OpSpec paragraph B042 (4), ER–OPS
En Route Alternate Airports). For
operations in the North Polar Area and
the South Polar Area a specific
passenger recovery plan is required for
each designated diversion airport taken
from those listed in an operator’s
operations specifications for this
operation (North and South Polar Areas,
OpSpec paragraph B055, North Polar
Operations [Sic], Polar Operations). For
further guidance on passenger recovery
plans for these polar diversion airports
see paragraph 603(2).
(b) The certificate holder’s formal
passenger recovery plan should provide
a means to validate acceptable levels of
infrastructure to provide for an orderly
process for the care and well being of
the passengers and crewmembers. This
infrastructure should include facilities
that provide for the physiological needs
of the passengers and crewmembers
such as continuing safety, food, and
shelter. Any list of considerations for
the passengers and crewmembers need
not be exhaustive. However, in certain
cases involving operations in
demanding environments, plans may
need to be detailed enough to provide
for medical care, communications,
methods for securing alternative
expedited travel, extraction, and other
continued travel provisions for the
crewmembers and passengers. If the
certificate holder proposes to use the
airplane capabilities and services as a
means to satisfy all or part of the
requirements for such a plan, the timelimited capability of appropriate
systems should be evaluated and taken
into account.
(c) It is generally accepted that any
plan that is designed to fully recover the
passengers within 48 hours may be
viewed as meeting the overall
requirement to provide for the care and
safety of the passengers and
crewmembers. The greatest concern
relative to passenger recovery plans is
when diversions occur to an airport that
is geographically located within an area
not normally served by the certificate
holder and, more specifically, when the
diversion occurs to an en route alternate
airport located in a harsh operating
environment. A certificate holder with a
route system extending over remote
areas of the world has a responsibility
under the regulations (§ 121.135), to
develop a passenger recovery plan in
anticipation of the possibility of a
diversion to an approved en route
alternate airport lying within those
remote regions. In these instances, the
certificate holder operating on those
routes should devise a plan of substance
that will outline how it will recover the
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passengers, crewmembers, and airplane
in the event of such a diversion. This
plan should be of sufficient detail to
demonstrate that the recovery operation
can be readily effected, and that the
basic needs of the diverted passengers
and crewmembers can be provided for
in the interim. The plan should address
all of the concerns previously listed
with specific emphasis on any issues
unique to that particular environment.
In some environments provisions for
shade from the direct sunlight and
cooling may be a concern; while in
other environments such as polar and
sub polar areas, plans should provide
for immediate provisions for shelter
from the elements, heating, and
clothing. After these immediate
concerns are addressed, the plan should
address provisions for initiating
extraction procedures immediately. In
all cases a particular alternate airport
environment should drive the
requirements of the passenger recovery
plan and the prioritization of concerns
needing to be addressed.
(6) Navigation. The applicant must
show the availability of navigation
facilities adequate for the operation,
taking into account the navigation
equipment installed on the airplane, the
navigation accuracy required for the
planned route and altitude of flight, and
the routes and altitudes to the airports
designated as ETOPS alternates.
Navigation facilities required to ensure
a safe approach and landing must be
available.
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Note: Non-terrestrial approaches, e.g., GPS/
RNAV, may be utilized if approved in a
certificate holder’s operating specifications at
airports where terrestrial navigation aids,
such as NDB or VOR, are not available or
operational.
(7) Communications. The certificate
holder must show the availability of
communications services and facilities
for communication with ATC and the
dispatch office. Certificate holders
operating ETOPS routes must use the
most reliable voice-based
communications technology available
for communications between the flight
crew and air traffic services, and the
flight crew and the certificate holder per
§ 121.99. For ETOPS routes further than
180 minutes from adequate airports, a
second communication system is
required and must be able to provide
immediate satellite-based voice
communications of landline-telephone
fidelity. Rapid and reliable ATC
communications are determined by the
facilities operated by ATC units in the
areas of operations.
404. Validation Flight(s).
Prior to granting ETOPS approval to a
certificate holder for operation of a
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specific airplane-engine combination in
an authorized area of operation, the
FAA will require actual validation
flights on proposed routes that the
certificate holder intends to operate
within the ETOPS area of operations,
designated in the operator’s approval
request. This is to ensure that the
ETOPS flight operations and
maintenance programs described in
Chapter 3 are capable of supporting
those operations. Depending on the
certificate holder’s level of experience
in conducting ETOPS and the routes
intended to be used in operations, the
FAA will determine the number of
validation flights required, the manner
in which validation flights may be
conducted (revenue with passengers,
non-revenue, or cargo only), and any
other items requiring validation. If
approval is granted to fly the validation
flight in revenue service, the operator
should be granted appropriate, though
temporary or restricted, OpSpecs
covering the necessary flight(s). At the
successful conclusion of the validation,
the CHDO should coordinate with the
Director, Flight Standards, amendment
and issuance of unrestricted OpSpecs.
Certificate holders operating passengercarrying airplanes with more than two
engines who, on the effective date of
this AC, have the authority to operate on
specific non-ETOPS routes that under
the new definition are classified as
ETOPS routes, may not be required to
conduct an actual validation flight. If
the certificate holder can adequately
validate that the necessary additional
ETOPS processes and procedures are in
place, and that they can function
appropriately, may be validated by
another means satisfactory to the CHDO
with concurrence of Director, Flight
Standards Service.
405. Required Demonstration on a
Validation Flight.
a. The certificate holder should
demonstrate, by means of an FAAwitnessed validation flight or flights
using the specified airplane-engine
combination in its application, that it
has the competence and capability to
safely conduct and adequately support
the intended operation. The CHDO,
with the concurrence of the Director,
Flight Standards Service, will determine
the conditions for each certificate
holder’s validation flights. This
determination will be made on a caseby-case basis following a review of the
certificate holder’s experience and the
proposed operation. This process may
require the certificate holder to conduct
an actual diversion during the
validation flights.
b. The following emergency
conditions should be demonstrated
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during the ETOPS validation flights,
unless successful demonstration of
these conditions has been approved and
subsequently witnessed by the FAA in
an acceptable simulation prior to the
validation flight:
(1) Total loss of thrust of one engine
and total loss of engine-generated
electrical power, or
(2) Any other condition considered
more critical in terms of airworthiness,
crewmember workload, or performance
risk.
c. This simulator demonstration does
not alter the certificate holder’s
requirement to demonstrate the
competence and the capability to
adequately support the intended
operation during the ETOPS validation
flight.
Chapter 5. FAA ETOPS Approval
500. Final ETOPS Operating
Authority.
Following completion of the ETOPS
application requirements and before the
issuance of operations specifications,
the certificate holder’s application with
supporting data, together with the
CHDO’s recommendations, should be
forwarded through the certificate
holder’s regional FAA office, to AFS–
200 (Washington Headquarters) for
review and concurrence. The CHDO’s
recommendations should include any
specific recommendations made by the
principal maintenance inspector (PMI),
principal avionics inspector (PAI), and
principal operations inspector (POI), as
appropriate. Following review and
concurrence by AFS–200, the validation
flights should be conducted in
accordance with any additional
guidance or recommendations specified
in the review and concurrence process.
Following the successful completion of
the validation flights, the Director,
Flight Standards Service, will authorize
the CHDO to issue the certificate holder
OpSpecs for ETOPS operations.
501. ETOPS OpSpecs.
Those OpSpecs for ETOPS provide
authorizations and limitations covering
at least the following:
a. Approved airplane-engine
combinations,
b. Current approved CMP standard
required for ETOPS, if appropriate,
c. Authorized geographic area(s) of
operation,
d. ETOPS area of operation,
e. Airports authorized for use,
including alternates and associated
instrument approaches and operating
minima,
f. Approved maintenance and
reliability program for ETOPS including
those items specified in the type design
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approved CMP standard, if appropriate,
and
g. Identification of the airplanes
authorized for ETOPS by make, model,
serial, and registration number.
502. Changes to Approved ETOPS
Operations, Maintenance and Training
Procedures.
Following final ETOPS approval, if a
certificate holder determines a need to
make substantial changes to its ETOPS
operations, maintenance and training
procedures, it should submit such
changes in a timely manner to the
CHDO for review and acceptance before
incorporation. The certificate holder
and its CHDO should negotiate what
constitutes a substantial change to allow
flexibility and take into consideration a
certificate holder’s ETOPS experience.
What is considered substantial for a new
entrant ETOPS certificate holder may be
considerably different than for a
certificate holder with many years of
ETOPS experience.
503. Processes After Receiving ETOPS
Authority.
a. The FAA continuously monitors
the world fleet average IFSD rate for
two-engine ETOPS authorized airplaneengine combinations to ensure that the
levels of reliability achieved in ETOPS
remain at the required levels. If an
acceptable level of reliability in fleet
average IFSD is not maintained, or if
significant deficiencies or adverse
trends are detected in type design (i.e.,
basic design of the airplane-engine) or
in the operation, the FAA may require
the airframe and engine manufacturers
to develop a plan acceptable to the FAA
to address the deficiencies.
b. As with all other operations, the
CHDO will monitor all aspects of the
ETOPS operations it has authorized to
the certificate holder to ensure that the
levels of reliability achieved in ETOPS
operations remain at acceptable levels,
and that the operation continues to be
conducted safely.
c. In the event that an acceptable level
of reliability is not maintained, if
significant adverse trends exist, or
critical deficiencies are detected in the
type design or in the conduct of ETOPS
operations, the CHDO will:
(1) Alert the appropriate airplane
certification office and the airplane
evaluation group, when problems
associated with airplane design or
operations are identified; and
(2) Initiate a special evaluation,
impose operational restrictions (if
necessary), and ensure that the
certificate holder adopts corrective
actions to resolve the problems in a
timely manner.
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Chapter 6. Polar Operations
600. Background.
a. In February 2001, in response to
several U.S. carriers’ plans to conduct
north polar operations, the FAA
developed a ‘‘Polar Policy Letter.’’ This
policy letter documented the
requirement for airlines to develop
necessary plans in preparation for north
polar flights and identified the
necessary equipment and airplane
configuration requirements for all
airplanes regardless of the number of
engines. The FAA’s intent in issuing the
policy letter was to ‘‘establish a process
that can be applied uniformly to all
applicants for polar route authority.’’
This policy was applied to all operators,
and although not ETOPS per se, it
required ETOPS-like planning, equipage
and operational requirements in these
areas.
b. During the development of the
expanded ETOPS regulations the ARAC
recommended that the guidance
contained in the Polar Policy letter be
incorporated in the ETOPS regulations.
It also recommended that these
requirements be expanded to the South
Polar Region. Although no U.S.
certificate holders were operating in the
South Polar Area at the time, it was felt
that due to similar extremes in
remoteness, weather, and terrain, this
area should be included in anticipation
of future industry growth.
c. The FAA agreed with the
recommendations of the ARAC and has
determined that operating in the polar
areas presents operational issues similar
to typical ETOPS flights, and as such,
the risks associated with this operation
can be mitigated by applying planning,
operational, and equipage requirements
similar to ETOPS and specific
procedures applicable to the risks
associated with this type of flying.
601. Definition.
The North Polar Area is defined as the
entire area north of latitude 78 degrees
North, and the South Polar Area is
defined as the entire area south of
latitude 60 degrees South.
602. Applicability.
Any certificate holder operating an
airplane whose route contains any point
within the North Polar area or South
Polar area as defined in paragraph 601
above, must comply with the
requirements of part 121, appendix P,
section III. The certificate holder must
first determine during the route
planning stage if the operation will be
ETOPS as defined in § 121.161 and as
further discussed in Chapter 2,
paragraph 201 of this AC. If the
operation is ETOPS the polar
requirements of part 121, appendix P
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and the guidance in this chapter are in
addition to any of the applicable ETOPS
requirements discussed in Chapter 3,
paragraphs 300–304 of this AC.
603. Polar Requirements.
a. The certificate holder applying for
authority to fly in the Polar Areas must
develop plans in preparation for all
polar flights in the North and South
Polar Areas. This section documents the
added requirements and identifies
equipment and airplane configuration
requirements in addition to the
requirements discussed in Chapter 3,
paragraphs 300–304.
b. The certificate holder’s plan for
conducting operations within these
areas must include the following
elements:
(1) Requirements for Designating
Alternates. Certificate holders should
designate a set of alternate airports
regardless of their distance from the
planned route, such that one or more
can reasonably be expected to be
available in a variety of weather
conditions to support a necessary
diversion. The flight must have
sufficient fuel as required by § 121.646,
if applicable, and should be able to
make a safe landing and the airplane
maneuvered off of the runway at the
selected diversion airport. In the event
of a disabled airplane following landing,
the capability to move the disabled
airplane should exist at that airport, so
as not to block the operation of any
recovery airplane. In addition, those
airports designated for use should be
capable of protecting the safety of all
personnel by being able to:
(a) Offload the passengers and
crewmember in a safe manner during
adverse weather conditions;
(b) Provide for the physiological
needs of the passengers and
crewmembers for the duration of the
stay at the diversion airport until safe
evacuation; and
(c) Safely extract passengers and
crewmembers as soon as possible
(execution and completion of the
passenger recovery is expected as soon
as possible within 48 hours following
diversion).
(2) Passenger Recovery Plan. Except
for supplemental all-cargo operations,
each certificate holder conducting
operations in the polar areas must have
a passenger recovery plan at designated
diversion airports as discussed in
paragraph (1) above and in Chapter 4,
paragraph 403c(5). The passenger
recovery plan in these Polar Regions
should also include special
consideration for the possibility of
extreme cold weather, limited passenger
facilities, and the need to initiate
passenger recovery without delay.
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(3) Fuel Freeze Strategy and
Monitoring. The certificate holder must
have a fuel-freeze strategy and
procedures for monitoring fuel freezing.
The certificate holder may wish to
develop a fuel freeze strategy and
monitoring program (e.g., alternate fuel
freeze point temperature determination
based on actual measurements of
uploaded fuel), in lieu of using the
standard minimum fuel freeze
temperatures for specific types of fuel
used. In such cases, the certificate
holder’s fuel freeze analysis and
monitoring program for the airplane fuel
load is subject to FAA approval. The
certificate holder should have
procedures established that require
coordination between maintenance,
dispatch, and assigned flight
crewmembers to convey the determined
fuel freeze temperature of the fuel load
on board the airplane.
(4) Communication Capability. The
certificate holder must have effective
voice communications and/or data link
capability for all portions of the flight
route. The requirements of § 121.99
apply to all ETOPS operations in these
areas. For all other operations, company
communications may be accomplished
using HF voice, HF data link, satellite
communication (SATCOM) voice or
SATCOM data link. Because of the
limitations of VHF and satellite-based
voice communications, ATC
communications will probably require
high frequency (HF) voice over portions
of these routes. The FAA recognizes that
SATCOM may not be available for short
periods during flight over the Poles.
Communication capability with HF
radios also may be affected during
periods of solar flare activity. The
certificate holder should consider
predicted solar flare activity and its
effect on communications for each flight
that is dispatched for operations into
these areas.
(5) MEL Considerations. The
certificate holder must amend its MEL
to reflect the items that must be
operational for these operations. For
ETOPS flights, all MEL restrictions for
the applicable ETOPS operations apply.
Before receiving FAA authority to
conduct these operations, all certificate
holders should review its MEL for
consideration of the dispatch
availability of the following systems/
equipment:
(a) Fuel quantity indicating system
(FQIS), including the fuel tank
temperature indicating system;
(b) APU (when the APU is necessary
for an airplane to comply with ETOPS
requirements), including electrical and
pneumatic supply to its designed
capability,
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(c) Autothrottle system;
(d) Communication systems relied on
by the flight crewmember to satisfy the
requirement for communication
capability; and
(e) Except for all-cargo operations, an
expanded medical kit to include
automated external defibrillators (AED).
(6) Training. The certificate holder
should address the following training
requirements in its approved training
programs:
(a) QFE/QNH and meter/feet
conversions (required for flight
crewmember and dispatcher training);
(b) Training requirements for fuel
freeze, to include maintenance,
dispatch, and flight crewmember
training (special curriculum segments);
(c) General route-specific training on
weather patterns;
(d) Relevant airplane system
limitations (for example fuel
temperature limits);
(e) Role of maintenance role in
providing airplane systems capability
information to dispatch and flight
crewmember to aid the PIC in diversion
decision making;
(f) Crewmember training in the use of
the cold weather anti-exposure suit,
(g) For dispatch and crewmember
considerations during solar flare
activity, the certificate holder must be
aware of the content of AC 120–52,
Radiation Exposure of Certificate Holder
Crewmembers, and provide
crewmember training as stated in AC
120–61, Crewmember Training on InFlight Radiation Exposure; and
(h) Training for flight crewmembers
and dispatcher roles in the certificate
holder’s passenger recovery plan.
(7) Crew Exposure to Radiation during
Solar Flare Activity. The certificate
holder must provide a plan for
mitigating crew exposure to the effects
of solar flare activity at the altitudes and
latitudes expected in such operations.
(8) Special Equipment for Polar
Operations. A minimum of two cold
weather anti-exposure suits must be on
board each airplane, so that outside
coordination at a diversion airport with
extreme climatic conditions can be
accomplished safely. A short term MEL
relief for this item may be granted
provided the certificate holder has
arranged ground support provisions for
providing such protective clothing at
alternate airports. The FAA may also
relieve the certificate holder from this
requirement during those periods of the
year when the seasonal temperature
makes the equipment unnecessary.
604. Validation before Approval.
a. Prior to receiving an authorization
to conduct polar operations a certificate
holder must conduct an FAA observed
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validation flight. As part of polar area
validation, the certificate holder must
exercise its passenger recovery plan.
Adequate and timely notification must
be made to the FAA before the
validation flight so that any necessary
coordination between the FAA
inspector and personnel at the selected
diversion airport can be completed. The
inspector will witness the effectiveness
and adequacy of the following areas of
operation:
(1) Communications,
(2) Coordination,
(3) Facilities,
(4) Accuracy of Notices to Airman and
weather information, and
(5) Operability of ground equipment
during the simulated diversion.
b. The exercise of the certificate
holder’s passenger recovery plan may be
completed before the validation flight.
The FAA will not consider a request by
a certificate holder to conduct the
validation flight in a passenger revenue
status if the certificate holder’s
passenger recovery plan has not been
previously and satisfactorily
demonstrated to the FAA. If the
certificate holder elects to demonstrate
its passenger recovery plan as part of
and during its validation flight, the
flight may not be conducted in a
passenger revenue status. However, the
carriage of cargo revenue is permissible
in this case and is encouraged for
airplane weight and balance purposes.
605. FAA Polar Area Approval.
Certificate holders must obtain FAA
approval to conduct these operations
and to operate in any area of magnetic
unreliability. The FAA will grant such
authority based on a specific airplaneengine combination. Any certificate
holder wishing to obtain Polar
authorization must submit an
application with all supporting data to
their local CHDO office. This
application must address all the
regulatory requirements for Polar
operations and may follow the guidance
as found in this AC. The application
should be submitted at least 60 days
prior to the proposed start of polar
operations with the specific airplaneengine combination. FAA approval is
granted by an amendment to the
certificate holder’s OpSpecs.
Appendix 1. Definitions
The following definitions are applicable to
ETOPS. They include definitions from Title
14 of the Code of Federal Regulations (14
CFR) parts 1 and 121, as well as terms that
are used within the context of this AC with
respect to ETOPS:
1. Adequate Airport. An airport that an
airplane operator may list with approval from
the FAA because that airport meets the
landing limitations of part 121, § 121.197 and
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is either, an airport that meets the
requirements of 14 CFR part 139, subpart D,
excluding those that apply to aircraft rescue
and firefighting service, or a military airport
that is active and operational. Airports
without specific part 139 approval (i.e.,
outside FAA jurisdiction), may be considered
adequate provided that they are determined
to meet the equivalent standards and intent
of part 139 subpart D.
2. Configuration, Maintenance, and
Procedures (CMP) Document. A document
approved by the FAA that contains minimum
configuration, operating, and maintenance
requirements, hardware life-limits, and
Master Minimum Equipment List (MMEL)
constraints necessary for an airplane-engine
combination to meet ETOPS type design
approval requirements.
3. Dual Maintenance. Dual maintenance
means maintenance on the ‘‘same’’ ETOPS
significant system. Dual maintenance is
maintenance action performed on the same
element of identical, but separate ETOPS
Significant Systems during a scheduled or
unscheduled maintenance visit. Dual
maintenance on ‘‘substantially similar’’
ETOPS significant systems means
maintenance actions performed on enginedriven components on both engines during
the same maintenance visit.
4. Equal-Time Point (ETP). A point on the
route of flight where the flight time,
considering wind, to each of two selected
airports is equal.
5. ER. An abbreviation used in the MMEL
and in the minimum equipment list (MEL) of
some certificate holders to indicate ETOPS.
As used in this AC, any ETOPS MMEL/MEL
restrictions applicable to ETOPS.
6. ETOPS Alternate Airport. An adequate
airport listed in the certificate holder’s
operations specifications (OpSpecs) that is
designated in a dispatch or flight release for
use in the event of a diversion during ETOPS.
This definition applies to flight planning and
does not in any way limit the authority of the
pilot in command during flight.
7. ETOPS Area of Operation. For turbineengine-powered airplanes with two engines
an area beyond 60 minutes from an adequate
airport, or with more than two engines in
passenger-carrying operations, an area
beyond 180 minutes from an adequate
airport, and within the authorized ETOPS
maximum diversion time approved for the
operation being conducted. An ETOPS area
of operation is calculated at an approved oneengine inoperative cruise speed under
standard conditions in still air.
8. ETOPS Entry Point. The first point on
the route of an ETOPS flight; determined
using a one-engine-inoperative cruise speed
under standard conditions in still air that is
more than 60 minutes from an adequate
airport for airplanes with two engines, and
more than 180 minutes from an adequate
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airport for passenger-carrying airplanes with
more than two engines.
9. ETOPS Significant System. An airplane
system, including the propulsion system, the
failure or malfunctioning of which could
adversely affect the safety of an ETOPS flight,
or the continued safe flight and landing of an
airplane during an ETOPS diversion. Each
ETOPS significant system is either an ETOPS
group 1 significant system or an ETOPS
group 2 significant system.
a. An ETOPS group 1 Significant System:
(1) Has fail-safe characteristics directly
linked to the degree of redundancy provided
by the number of engines on the airplane;
(2) Is a system, the failure or malfunction
of which could result in an in-flight
shutdown (IFSD), loss of thrust control, or
other power loss;
(3) Contributes significantly to the safety of
an ETOPS diversion by providing additional
redundancy for any system power source lost
as a result of an inoperative engine; and
(4) Is essential for prolonged operation of
an airplane at engine inoperative altitudes.
b. An ETOPS group 2 significant system is
an ETOPS significant system that is not an
ETOPS group 1 significant system.
10. ETOPS-Qualified Personnel. A person
performing maintenance for the certificate
holder, who has satisfactorily completed the
certificate holder’s ETOPS training program.
11. Extended Operations (ETOPS). An
airplane flight operation during which a
portion of the flight is conducted beyond 60
minutes from an adequate airport for turbineengine-powered airplanes with two engines,
and beyond 180 minutes for turbine-enginepowered passenger-carrying airplanes with
more than two engines. This distance is
determined using an approved one-engineinoperative cruise speed under standard
atmospheric conditions in still air.
12. Flight-by-Flight Exception. The
application of a greater ETOPS maximum
diversion authority under specific, limited
circumstances, as defined in this AC, when
a flight cannot be planned on the preferred
route within an authorized lesser diversion
time.
13. In-Flight Shutdown (IFSD). For ETOPS
only, when an engine ceases to function
(when the airplane is airborne) and is shut
down, whether self induced, flight crew
initiated or caused by an external influence.
The FAA considers IFSD for all causes, such
as flameout, internal failure, flight crew
initiated shutdown, foreign object ingestion,
icing, inability to obtain or control desired
thrust or power, and cycling of the start
control; however briefly, even if the engine
operates normally for the remainder of the
flight. This definition excludes the airborne
cessation of the functioning of an engine
when immediately followed by an automatic
engine relight and when an engine does not
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achieve desired thrust or power but is not
shut down.
14. Maximum Diversion Time. For the
purposes of ETOPS in § 121.161 and related
ETOPS regulations, maximum diversion time
(for example 120 minutes, 180 minutes, 240
minutes, and, beyond 240 minutes) is the
longest diversion time authorized for a flight
under the operator’s ETOPS authority. It is
calculated under standard conditions in still
air at a one-engine-inoperative cruise speed.
15. One-Engine-Inoperative Cruise Speed.
For the purposes of those sections of part 121
applicable to ETOPS, the one-engineinoperative cruise speed is a speed within
the certified operating limits of the airplane
that is specified by the certificate holder and
approved by the FAA for calculating required
fuel reserves needed to account for an
inoperative engine, or determining whether
an ETOPS alternate is within the maximum
diversion time authorized for an ETOPS
flight.
Note: The following areas (16–18) are
defined for the purposes of those sections of
part 121 applicable to ETOPS:
16. North Pacific (NOPAC). The North
Pacific Air Traffic Service (ATS) routes and
adjacent airspace between Anchorage and
Tokyo Flight Information Regions (FIR).
17. North Pacific Area of Operations.
Pacific Ocean areas north of 40° North
latitudes including NOPAC ATS routes, and
published Pacific Organized Track System
(PACOTS) tracks between Japan and North
America. (For the purposes of this definition,
‘‘North America’’ includes the countries of
Canada, the United States, and Mexico.)
18. Polar Areas.
a. North Polar Area. The entire area north
of 78° North latitude.
b. South Polar Area. The entire area south
of 60° South latitude.
19. Process. A series of steps or activities
that are accomplished in a consistent manner
to ensure a desired result is attained on an
ongoing basis.
20. Proven Process. A process is
considered to be proven when the following
elements are developed and implemented:
a. Definition and documentation of process
elements.
b. Definition of process related roles and
responsibilities.
c. Procedures for validation of process or
process elements to include:
• Indications of process stability/
reliability.
• Parameters to validate process and
monitor (measure) success.
• Duration of necessary evaluation to
validate process.
d. Procedure for follow-up in-service
monitoring to assure the process remains
reliable and stable.
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Appendix 3. ETOPS Approval Methods
The two different approval methods
available for a certificate holder’s use are
described in this appendix.
1. IN-SERVICE EXPERIENCE METHOD
(TWO-ENGINE ETOPS FOR UP TO 180–
MINUTE ETOPS).
a. General.
(1) An in-service experience program is
one way of gaining ETOPS operational
approval. As a prerequisite to obtaining any
operational approval, the certificate holder
should show that an acceptable level of
propulsion system reliability has been
achieved in service by the world fleet for that
particular airplane-engine combination. The
candidate certificate holder also should
obtain sufficient maintenance and operation
familiarity with the particular airplaneengine combination. Each certificate holder
requesting approval to conduct ETOPS by the
in-service method should have operational
experience appropriate to the operation
proposed.
(2) This appendix contains guidelines for
requisite in-service experience. These
guidelines may be reduced or increased
following review and concurrence on a case
by case basis by the Director, Flight
Standards Service. Any reduction or increase
in in-service experience guidelines will be
based on an evaluation of the certificate
holder’s ability and competence to achieve
the necessary reliability for the particular
airplane-engine combination in ETOPS. For
example, a reduction in in-service experience
may be considered for a certificate holder
who can show extensive in-service
experience with a related engine on another
airplane that has achieved acceptable
reliability. In contrast, an increase in inservice experience may be considered for
those cases where heavy maintenance has yet
to occur and/or abnormally low number of
takeoffs has occurred.
b. Specific Approvals.
(1) 75- and 90-Minute Operation.
Consideration may be given to the approval
of 75-minute and 90-minute ETOPS for
certificate holders with minimal or no inservice experience with the airplane-engine
combination. This determination considers
such factors as the proposed area of
operations, the certificate holder’s
demonstrated ability to successfully
introduce airplanes into operations, and the
quality of the proposed maintenance and
operations programs.
(2) 120-Minute Operation. Each certificate
holder requesting approval to conduct
ETOPS with a maximum diversion time (in
still air) of 120 minutes should have 12
consecutive months of operational in-service
experience with the specified airplane-engine
combination. In-service experience
guidelines may be increased or decreased by
the Director, Flight Standards Service.
(3) 180-Minute Operation.
(a) Each certificate holder requesting
approval to conduct ETOPS with a maximum
diversion time (in still air) of 180 minutes
should have previously gained 12
consecutive months of operational in service
experience with the specified airplane-engine
combination in conducting 120-minute
ETOPS. In-service experience guidelines may
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be reduced or increased by the Director,
Flight Standards Service. Likewise, the
substitution of in-service experience, which
is equivalent to the actual conduct of 120minute ETOPS operations, also will be
established by the Director, Flight Standards
Service, on a case by-case basis.
(b) Before approval, the certificate holder’s
capability to conduct operations and
implement effective ETOPS programs in
accordance with the criteria detailed in this
AC will be examined. Only certificate
holders who have demonstrated capability to
successfully conduct a 120-minute program
will be considered for approval beyond 120
minutes. Approval will be given on a caseby-case basis for an increase to their area of
operation beyond 120 minutes. The dispatch
limitation will be a maximum diversion time
of 180 minutes to an ETOPS alternate at an
approved one-engine-inoperative speed
(under standard conditions in still air).
c. Requesting Approval. A certificate
holder requesting approval under Title 14 of
the Code of Federal Regulations (14 CFR) part
121, § 121.161 for ETOPS under this method
should submit the request with the required
supporting data to its CHDO at least 60 days
before the proposed start of ETOPS operation
with the specific airplane-engine
combination. In considering an application
from a certificate holder to conduct ETOPS,
the CHDO should assess the certificate
holder’s overall safety record, past
performance, flight crewmember training,
and maintenance programs. The data
provided with the request should
substantiate the certificate holder’s ability
and competence to safely conduct and
support these operations and should include
the means used to satisfy the considerations
outlined in this paragraph.
2. ACCELERATED ETOPS METHOD (UP
TO 180-MINUTE ETOPS FOR TWO-ENGINE
AIRPLANES AND FOR ALL ETOPS FOR
PASSENGER-CARRYING AIRPLANES WITH
MORE THAN TWO ENGINES). This section
describes the means by which a certificate
holder may initiate ETOPS operations when
the certificate holder establishes the
processes necessary for successful and
reliable ETOPS operations and proves to the
FAA that such processes can be successfully
applied throughout the applicant’s ETOPS
operations. This may be achieved by
thorough documentation and analysis of
processes and process validation, or
demonstration on another airplane/validation
(as described under process validation in this
appendix, below) or a combination of these
processes.
a. ETOPS Processes. The airplane-engine
combination for which the certificate holder
is seeking accelerated ETOPS operational
approval must be ETOPS type designapproved (except for two-engine ETOPS at
75- and 90-minute authorizations and for
passenger-carrying airplanes with more than
two engines manufactured prior to March 17,
2015) and determined to be operating at a
satisfactory level of reliability before
commencing ETOPS. The certificate holder
seeking accelerated ETOPS operational
approval must demonstrate to the FAA that
it has an ETOPS program in place that
consists of all the following applicable
ETOPS process elements:
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(1) The process elements defined as the
ETOPS maintenance and operations
requirements of Chapter 3, paragraphs 301–
304.
(2) Documentation of the following
elements as appropriate:
(a) Technology new to the certificate
holder and significant difference in primary
and secondary power (engines, electrical,
hydraulic, and pneumatic) systems between
the airplanes currently operated and the twoengine airplane for which the certificate
holder is seeking ETOPS operational
approval.
(b) The plan to train flight and
maintenance personnel to the differences
identified in the maintenance subparagraph
above.
(c) The plan to use proven manufacturervalidated training and maintenance and
operations manual procedures relevant to
ETOPS for the two-engine airplane for which
the certificate holder is seeking accelerated
ETOPS operational approval.
(d) Changes to any previously proven
validated training, maintenance or operations
manual procedures used in previous nonETOPS operations or in previous ETOPS
with a different airplane-engine combination
and/or geographic area of operations.
Depending on the nature and extent of any
changes, the certificate holder may be
required to provide a plan for validating such
changes.
(e) The validation plan for any additional
certificate holder unique training and
procedures relevant to ETOPS.
(f) Details of any ETOPS program support
from the airframe manufacturer, engine
manufacturer, other certificate holders or any
other outside person.
(g) The control procedures when
maintenance or flight dispatch support is
provided by an outside person as described
above.
b. Process Validation Methodology.
(1) Paragraph (a) identifies those process
elements that should be proven before
ETOPS authority is granted by the FAA
under the accelerated ETOPS approval
program. For a process to be considered
proven the process should first be defined.
Typically, this will include a flow chart
showing the various elements of the process.
Roles and responsibilities of the personnel
who will be managing this process should be
defined including any training requirement.
The certificate holder should demonstrate
that the process is in place and functions as
intended. The certificate holder may
accomplish this by thorough documentation
and analysis, or by demonstrating on an
airplane, that the process works and
consistently provides the intended results.
The certificate holder should define the
necessary evaluation duration to validate the
process and also show that a feedback loop
exists to illustrate need for revision of the
process, if required, based on in-service
experience.
(2) Normally the choice to use or not to use
demonstration on an airplane as a means of
validating individual processes should be
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determined by the certificate holder. Process
validation may be done with the airframeengine combination that will be used in
ETOPS. It can also be done with a different
airplane type from that for which ETOPS
approval is being sought, including an
airplane with more than two engines, if it can
be shown that the particular airplane-engine
combination in the certificate holder’s
ETOPS program is not necessary to validate
a process. With sufficient preparation and
dedication of resources, such validation may
not be necessary to assure processes that
produce acceptable results. However, if the
plan proposed by the certificate holder to
prove processes is determined by the FAA to
be inadequate or the plan does not produce
acceptable results, validation of the processes
with an airplane will be required.
(3) If a certificate holder currently is
conducting ETOPS with a different airplaneengine combination, it may be able to
document that it has proven ETOPS
processes in place with only minimal further
validation required. If the certificate holder
has similar non-ETOPS operations and can
simulate or demonstrate proven ETOPS
processes in such operations, credit can be
given for such successful evaluations. In
either case, the certificate holder should
demonstrate that the means are in place to
assure equivalent results with the airplaneengine combination being proposed for
ETOPS operational approval. The following
elements may aid in justifying a reduction in
the validation requirement of ETOPS
processes:
(a) Experience with other airframes and/or
engines,
(b) Previous ETOPS experience,
(c) Experience with long range, overwater
operations with two-, three-, or four-engine
airplanes, and
(d) Experience gained by flight
crewmembers and maintenance and flight
dispatch personnel while working with other
ETOPS-approved certificate holders.
c. Application for Accelerated ETOPS
Program. The certificate holder seeking
accelerated ETOPS operational approval
should submit an Accelerated ETOPS
operational approval plan to the FAA six
months before the proposed start of ETOPS.
This will provide sufficient time for the
certificate holder and the FAA to validate the
effectiveness of all ETOPS process elements
(‘‘proven process’’). The certificate holder’s
application for ETOPS should—
(1) State the ETOPS authority requested.
Define proposed routes and the ETOPS
diversion time necessary to support these
routes and the airplane-engine combination
to be flown.
(2) Define processes and related resources
being allocated to initiate and sustain ETOPS
operations in a manner that demonstrates
commitment by management and all
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personnel involved in ETOPS maintenance
and operational support.
(3) Provide a documented plan for
compliance with requirements listed in this
section for Accelerated ETOPS.
(4) Define Review Gates. A review gate is
a milestone-tracking plan to allow for the
orderly tracking and documentation of
specific provisions of this Appendix. Each
review gate should be defined in terms of the
process elements to be validated. Normally,
the review gate process will start six months
before the proposed start of ETOPS and
should continue until at least six months
after the start of ETOPS. The review gate
process will help ensure that the proven
processes comply with the provisions of this
AC and are capable of continued ETOPS
operations.
d. Validation of Process Elements. When
the certificate holders accelerated ETOPS
plan receives approval by the CHDO and
final concurrence by AFS–200, a validation
of the process elements of the accelerated
ETOPS plan should begin. Close
coordination between the certificate holder
and the FAA is necessary for a successful
validation of the ETOPS plan. All process
elements required in paragraph (a) should be
validated.
(1) Before the start of the validation of the
process elements, the following information
should be part of the Accelerated ETOPS
plan submitted to the FAA:
(a) Validation periods, including start dates
and proposed completion dates.
(b) Definition of airplane(s) to be used in
the validation. List should include
registration numbers, manufacturer and serial
number and model of the airframes and
engines.
(c) Description of the areas of operation (if
relevant to validation objectives) proposed
for validation and actual ETOPS.
(d) Definition of designated ETOPS
validation routes. The routes should be of
duration necessary to ensure process
validation occurs.
(2) Process validation reporting. The
certificate holder should compile results of
ETOPS process validation. The certificate
holder should:
(a) Document how each element of the
ETOPS process was utilized during the
validation.
(b) Document any shortcomings with the
process elements and measures in place to
correct such shortcomings.
(c) Document any changes to ETOPS
processes that were required after an IFSD,
unscheduled engine removals, or any other
significant operational events.
(d) When there is concurrence between the
certificate holder and the CHDO that a
process element has been successfully
proven, the review gate should be closed and
confirmation documented.
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(e) Provide periodic process validation
reports to the FAA. This should be addressed
during the review gates.
(3) The certificate holder should include a
final review gate prior to final ETOPS
approval that is the validation flights
described in Chapter 4, paragraphs 404 and
405 of this AC. This review gate should
ensure that all ETOPS processes have been
proven.
(4) Any validation program should address
the following:
(a) The certificate holder should show that
it has considered the impact of the ETOPS
validation program with regard to safety of
flight operations. The certificate holder
should state in its application any policy
guidance to personnel involved in the ETOPS
process validation program. Such guidance
should clearly state that ETOPS process
validation exercises should not be allowed to
adversely impact the safety of operations
especially during periods of abnormal,
emergency, or high cockpit workload
operations. It should emphasize that during
periods of abnormal or emergency operation
or high cockpit workload ETOPS process
validation exercises may be terminated.
(b) The validation scenario(s) should be of
sufficient frequency and operational
exposure to validate maintenance and
operational support systems not validated by
other means.
(c) A means must be established to monitor
and report performance with respect to
accomplishment of tasks associated with
ETOPS process elements. Any recommended
changes to ETOPS maintenance and
operational process elements should be
defined.
e. Final Approval for Accelerated ETOPS
Authority. At the successful completion of
the certificate holder’s accelerated ETOPS
validation program all process elements
should have been validated and appropriate
review gates closed. Report of a successful
completion of review gates will be forwarded
by the CHDO to AFS–200. Upon final
concurrence and approval, the applicant
should forward to the FAA a plan for final
validation flights to be conducted over
proposed routes in the ETOPS area of
operation and in the airframe-engine
combination listed in the certificate holder’s
application. This FAA witnessed ETOPS
validation flight or flights will be conducted
in accordance with Chapter 4, paragraphs
404 and 405 of this AC. The purpose of these
flights is for the certificate holder to
demonstrate to the FAA that it has the
competence and capability to safely conduct
and adequately support the intended ETOPS
operation.
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[Federal Register Volume 72, Number 179 (Monday, September 17, 2007)]
[Notices]
[Pages 53044-53077]
From the Federal Register Online via the Government Printing Office [www.gpo.gov]
[FR Doc No: 07-4473]
[[Page 53043]]
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Part V
Department of Transportation
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Federal Aviation Administration
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Proposed Advisory Circular No. 120-42B, Extended Operations (ETOPS) and
Polar Operations; Notice Proposed Advisory Circular No. 135-42,
Extended Operations (ETOPS) and Operations in the North Polar Area;
Notice
Federal Register / Vol. 72, No. 179 / Monday, September 17, 2007 /
Notices
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DEPARTMENT OF TRANSPORTATION
Federal Aviation Administration
[Docket Number FAA-2002-6717]
Proposed Advisory Circular No. 120-42B, Extended Operations
(ETOPS) and Polar Operations
AGENCY: Federal Aviation Administration, DOT.
ACTION: Notice of availability of a proposed advisory circular and
request for comments.
-----------------------------------------------------------------------
SUMMARY: This notice announces the availability of and requests
comments on a proposed Advisory Circular (AC): AC No. 120-42B, Extended
Operations (ETOPS) and Polar Operations. Also in this Federal Register,
the FAA publishes draft AC No. 135-42, Extended Operations (ETOPS) and
Operations in the North Polar Area, for public comment.
DATES: Comments must be received on or before October 17, 2007.
ADDRESSES: Send all comments on the proposed AC to Docket Number FAA-
2002-6717, using any of the following methods:
DOT Docket Web site: Go to https://dms.dot.gov and follow
the instructions for sending your comments electronically.
Government-wide rulemaking Web site: Go to https://
www.regulations.gov and follow the instructions for sending your
comments electronically.
Mail: Send comments to the Docket Management Facility;
U.S. Department of Transportation, 1200 New Jersey Avenue, SE., West
Building Ground Floor, Room W12-140, Washington, DC 20590.
Fax: Fax comments to the Docket Management Facility at
202-493-2251.
Hand Delivery: Bring comments to the Docket Management
Facility in Room W12-140 of the West Building Ground Floor at 1200 New
Jersey Avenue, SE., Washington, DC, between 9 a.m. and 5 p.m., Monday
through Friday, except Federal holidays.
FOR FURTHER INFORMATION CONTACT: Jim Ryan, Air Transportation Division
(AFS-220), Federal Aviation Administration, 800 Independence Avenue
SW., Washington, DC 20591; telephone: (202) 267-7493, e-mail
Jim.Ryan@faa.gov.
SUPPLEMENTARY INFORMATION
Authority: 49 U.S.C. 106(g), 40113, 44701, 44702, 44703.
Comments Invited
Interested parties are invited to submit comments on the proposed
AC. Commenters must identify AC No. 120-42B and submit comments to the
address specified under ADDRESSES. All communications received on or
before the closing date for comments will be considered by the FAA
before issuing the final AC.
An electronic copy of the proposed AC, which are published in full
here, may be obtained by accessing the FAA's web page at--https://
www.faa.gov/regulations_policies/rulemaking/recently_published/.
The Extended Operations (ETOPS) final rule was published in the
Federal Register on January 16, 2007. This final rule applies to air
carrier (part 121), commuter, and on-demand (part 135) turbine powered
multi-engine airplanes used in extended-range operations. All-cargo
operations in airplanes with more than two engines were exempted from
most of the rule. It established regulations governing the design,
operation and maintenance of certain airplanes operated on flights that
fly long distances from an adequate airport. This advisory circular
provides further guidance for these extended operations to those
conducting operations under 14 CFR part 121. It also further clarifies
the rule's requirements for Polar operations.
Issued in Washington, DC on August 27, 2007.
James J. Ballough,
Director, Flight Standards Service.
Draft Advisory Circular 120-42B, Extended Operations (ETOPS) and Polar
Operations
Contents
Paragraph
Chapter 1. General
100. Applicability
101. Cancellations
102. Related Regulations
Chapter 2. Background on ETOPS
200. ETOPS Regulatory Requirements
201. Evolution of ETOPS
202. ETOPS Applicability to All Passenger-Carrying Airplanes
Flown in Long-Range Operations
203. ``Extended Operations''
204. Preclude and Protect
205. ETOPS Areas of Operation
206. ETOPS Alternate Requirements
207. ETOPS In-Service Experience Requirements
208. Operational Reliability and Systems Suitability
Requirements
Chapter 3. Requirements for ETOPS Authorization
300. ETOPS Requirements
301. Maintenance Requirements for Two-Engine ETOPS Authorization
302. ETOPS Maintenance Training Requirements
303. ETOPS Flight Operations Requirements
304. Flight Operations Training Requirements
Chapter 4. Applications To Conduct ETOPS
400. ETOPS Qualifications
401. Application for ETOPS Authorization
402. ETOPS Authorities
403. ETOPS Authorization Requirements
404. Validation Flight(s)
405. Required Demonstration on a Validation Flight
Chapter 5. FAA ETOPS Approval
500. Final ETOPS Operating Authority
501. ETOPS OpSpecs
502. Changes to Approved ETOPS Operations, Maintenance and
Training Procedures
503. Processes after Receiving ETOPS Authority
Chapter 6. Polar Operations
600. Background
601. Definition
602. Applicability
603. Polar Requirements
604. Validation before Approval
605. FAA Polar Area Approval
Appendix 1. Definitions
Appendix 2. ETOPS Approvals
Appendix 3. ETOPS Approval Methods
Chapter 1. General
100. Applicability. This AC concerns those certificate holders
applying for approval to conduct ETOPS under Sec. 121.161, as well as
those certificate holders applying for approval to conduct flights
where a portion of which traverse either the North or South Polar
Areas, as defined in part 121, Sec. 121.7. This AC also provides
guidance in resolving operational issues to certificate holders
currently conducting such operations.
101. Cancellations. The following AC's and policy letters are
cancelled:
AC 120-42A, Extended Range Operation with Two-Engine
Airplanes, dated December 30, 1988;
ETOPS Policy Letter (EPL) 95-1, 138-Minute ETOPS
Operational Approval Criteria, dated December 19, 1994;
EPL 20-1, 207-Minute ETOPS Operational Approval Criteria,
dated March 21, 2000; and
FAA Policy Letter, Guidance for Polar Operations, dated
March 5, 2001.
102. Related Regulations. 14 CFR part 21, Sec. 21.4; part 25,
Sec. 25.1535; part 121, Sec. Sec. 121.7, 121.97, 121.99, 121.106,
121.135, 121.161, 121.162, 121.191, 121.197, 121.374, 121.410, 121.415,
121.565, 121.624, 121.625, 121.631, 121.633, 121.646, 121.687, 121.689,
121.703, 121.704, and 121.705; and part 121, appendix P (https://
www.gpoaccess.gov/ecfr).
Chapter 2. Background on ETOPS
200. ETOPS Regulatory Requirements.
a. All two-engine airplanes and three- and four-engine passenger-
carrying airplanes operated under part 121 are required to comply with
Sec. 121.161. This regulation imposes special requirements
[[Page 53045]]
for extended operations (ETOPS) for these airplanes. These operations
are defined as:
(1) Two-Engine Airplanes. These are flights whose planned routing
contains a point farther than 60 minutes flying time from an adequate
airport at an approved one-engine-inoperative cruise speed in still
air.
(2) Passenger-Carrying Airplanes with More Than Two Engines. These
are flights whose planned routing contains a point farther than 180
minutes flying time from an adequate airport at an approved one-engine-
inoperative cruise speed in still air.
b. To conduct ETOPS, the specified airplane-engine combination must
be certificated to the airworthiness standards of transport-category
airplanes and be approved for ETOPS. (Airplane certification guidance
for ETOPS can be found in Sec. 121.162 and Sec. 25.1535, as well as
AC 25.1535-1. As with all other operations, a certificate holder
requesting any route approval must first show that it is able to
satisfactorily conduct operations between each required airport as
defined for that route or route segment, and any required en route
alternate airport. Certificate holders must show that the facilities
and services specified in Sec. Sec. 121.97 through 121.107 (domestic
and flag operations) and Sec. Sec. 121.113 through 121.127
(supplemental and commercial operations) are available and adequate for
the proposed operation. In addition, the certificate holder must be
approved for ETOPS under part 121. This AC provides the additional
guidance for certificate holder approval for ETOPS.
201. Evolution of ETOPS.
a. Section 121.161 has an extensive historical basis, which began
as early as 1936. Before obtaining approval for operation in 1936, an
applicant operating an airplane with two piston engines was required to
show that intermediate fields available for safe takeoffs and landings
were located at least at 100-mile intervals along the proposed route.
Previously, the rule imposed restrictions only on two-engine airplanes
based on the lack of satisfactory engine reliability in the operation.
In response to improvements in engine design and reliability, and
responding to the needs of industry, the FAA has provided guidance for
deviations from the rule that have allowed two-engine operations to
expand incrementally beyond the initial 60-minute restriction.
Currently, engine reliability has improved to a level where the safety
of the operations is not impacted so much by the number of engines, but
by other factors that affect operations of all airplanes whose routings
take them great distances from adequate airports. Throughout the
evolution of the current Sec. 121.161, the following factors have
remained constant:
(1) The rule has always applied to all areas of operation, and has
not been limited to overwater operations.
(2) Any additional restrictions imposed or, alternatively, any
deviations granted to operate in excess of the basic requirements, were
based on a finding by the Administrator that adequate safety would be
provided in the proposed operation and current levels of safety would
be maintained when all factors were considered. This finding was never
limited to engine reliability alone.
(3) The airports used in meeting the provisions of the rule must be
adequate for the airplane used (that is, available for safe landings
and takeoff with the weights authorized).
(4) Adequate levels of safety within the operation are to be
maintained. Operations over increasingly remote areas and the
possibility of increased diversion lengths have a potentially negative
impact on the safety of the diversion, and thus the operation as a
whole. Additional regulatory requirements are intended to ensure that
this potential increase in risk is mitigated and that adequate levels
of safety within operations are retained.
(5) When considering the impact of operating at greater distances
from airports, the certificate holder must show that the operation can
be conducted at a level of reliability that maintains an acceptable
level of risk.
b. In June of 1985, responding to the industry's desire to take
advantage of the increased reliability and capabilities of two-engine
airplanes, the FAA issued AC 120-42. This AC provided guidance on one
means of obtaining deviation authority from Sec. 121.161 to allow two
engine airplanes to operate on routes up to 120 minutes from an
adequate airport after demonstration of specific levels of in-service
experience and systems reliability. The FAA amended this AC in 1988 (AC
120-42A) to permit two-engine airplanes to operate up to 180 minutes
from an adequate airport. These ACs introduced the term ``ETOPS'' for
those specific extended operations and addressed airplane and engine
design aspects, maintenance programs, and operations. Both of these ACs
encompassed the following precepts:
(1) Reliance on a two-step approval that included type design of
the airplane-engine combination and approval of the certificate
holder's operation.
(2) Risk, as measured by diversion length, is mitigated by
application of regulations and guidance reflecting current best
practices that address the type certification of the ETOPS airplane and
its systems as well as the operational environment of such operations.
(3) ETOPS can be managed successfully, and the level of safety can
be maintained, by up-to-date regulations and guidance that articulate
quantifiable standards of reliability and experience.
c. The original guidance for extended-range operations with two-
engine airplanes in AC 120-42 allowed an increase of up to 15 percent
to the maximum diversion time of 120 minutes. This provision was
eliminated with the release of the guidance in AC 120-42A, providing
for operations up to 180 minutes. Recognizing a need for ETOPS
diversion authority between 120 and 180 minutes, the FAA reinstated the
138-minute provision by issuing EPL 95 1 in 1994. In March of 2000, at
the request of the industry, the FAA issued ETOPS Policy Letter (EPL)
20-1, 207 Minute ETOPS Operation Approval Criteria. This document
provided a similar 15 percent increase in the 180-minute maximum
diversion time and gave limited relief to ETOPS certificate holders in
the specific case of North Pacific Operations.
d. Since the advent of the original Sec. 121.161, extended two-
engine airplane operations have been governed by this rule, and the
process of evolving and progressive guidance has reflected the
successful and ever-increasing experience of the industry. As capable
as this body of guidance has been in the past, it became increasingly
clear that a need existed to codify all the disparate documents into a
single body of rules, and to update the existing rules to reflect all
the industry improvements such progress has used as its basis.
Consequently Sec. 121.161 was revised to expand two-engine operational
authority under successful ETOPS processes and require certain
operations of all passenger-carrying part 121 airplanes to adopt ETOPS
requirements. This AC reflects current Sec. 121.161 regulatory
requirements.
202. ETOPS Applicability to All Passenger-Carrying Airplanes Flown
in Long-Range Operations.
a. AC 120-42 in 1985, and AC 120-42A in 1988, recognized the
increasing reliability of turbojet engines and helped to establish type
design and operational practices for safe and reliable long-range
operations with two-engine airplanes. As the technology and reliability
of two-engine airplanes continued to improve, due in large
[[Page 53046]]
measure to the requirements of these documents, such operations became
compatible with those long-range operations typically associated with
three- and four-engine airplanes. At the same time this technology
brought two-engine airplanes to the arena of long-range operations, the
infrastructure to support such operations was changing. Political and
funding priorities forced the closure or reduction in basic services of
a number of airports, military and civilian, in remote areas that
historically had been used as diversion airports for routes over
oceanic and/or desolate land areas. The increasing use of polar
flights, while creating economic benefits, has also brought new
challenges to the operation. The risks associated with these areas'
remoteness, harsh climate and terrain, and their unique operational
issues, needed to be addressed to maintain an equivalent level of
safety in the operation.
b. These issues began to significantly impact the viability of all
long-range two-engine airplane operations under current regulations,
and likewise began to erode the basic safety net that long-range
operations in three- and four-engine airplanes had relied on. Because
of these pressures and the increasing commonality of all long-range
operations, the data began to show that ETOPS requirements and
processes are generally applicable to all long-range passenger-carrying
operations, including those by three- and four-engine airplanes, and
would improve the safety and viability of such operations. All long-
range passenger-carrying airplanes, regardless of the number of
engines, needed a viable diversion airport in the case of onboard fire,
medical emergency, or catastrophic decompression. Ensuring availability
of en route alternate airports, adequate fire fighting coverage at
these airports, and fuel planning to account for depressurization are
sound operational practices for all airplanes, including three- and
four-engine airplanes. Likewise, planning for the maximum allowable
diversion and worst-case scenarios should account for all airplane
time-critical systems.
c. Unlike the ETOPS guidance provided for two-engine airplanes,
there has been no regulatory framework governing the long-range
operations of three- and four-engine airplanes.
For example, in emergencies such as loss of cabin pressure, current
regulations require adequate oxygen supplies but do not require the
operator to consider the amount of extra fuel necessary to reach a
diversion airport.
(1) An analysis of operational data shows that between 1980 and
2000, 33 of the 73 cruise depressurization events on one manufacturer's
airplanes occurred on airplanes with more than two engines.
(2) A study conducted by this manufacturer using a modern four-
engine aircraft carrying normal route planning fuel reserves raises
issues about the adequacy of the current fuel planning requirements in
the event of a diversion.
d. Operational data shows that the diversion rate for all airplane-
related and non-airplane-related causes are comparable between two-
engine airplanes and airplanes with more than two engines.
Consequently, the FAA has found that there is a need for all passenger
carrying operations beyond 180 minutes from an adequate airport to
adopt many of the ETOPS requirements that have been based on sound
safety principles and successfully proven over many years of
operations. Accordingly, the FAA revised Sec. 121.161 to include
passenger-carrying airplanes with more than two engines in these long-
range operations.
203. ``Extended Operations.''
a. Since 1985, the acronym, ETOPS, has been defined as ``extended
twin-engine operations'' and has been limited to part 121 airplanes
with only two engines. Current regulations have extended these
applications to all passenger-carrying airplanes operating in both 14
CFR parts 121 and 135, and the acronym has now been redefined to mean
``extended operations.'' This is to acknowledge the similarity of
certain long-range passenger-carrying operations of all airplanes
operating today, and the common issues that impact such operations.
b. Since 1988, the ETOPS limit for two-engine airplanes has been
180 minutes from an adequate airport at an approved one-engine-
inoperative cruise speed under standard conditions in still air
(excluding the limited authority in the North Pacific given under EPL
20-1, 207-Minute ETOPS Operational Approval Criteria, dated March 21,
2000). Service experience has shown that although limited, this
authority has satisfactorily supported the vast majority of the world's
current aviation routes.
c. Those areas not supported within 180-minute diversion authority
tend to be routes over remote areas of the world that are uniquely
challenging to the operation. These areas include the South Polar
Region, a small section in the South Pacific, the southern South
Atlantic Ocean between South America and Africa, the southern Indian
Ocean and the North Polar area under certain winter weather conditions.
The additional operational challenges of these routes are equally
demanding of all airplanes, regardless of the number of engines, and
include such issues as extremes in terrain and meteorology, as well as
limited navigation and communications infrastructure. Support of a
necessary diversion and subsequent recovery in such areas demands added
training, expertise, and dedication from all certificate holders. The
development of ETOPS requirements is intended to address all these
issues.
d. Even though for continuity with current two-engine ETOPS the
existing acronym ETOPS is retained, the ETOPS acronym has been re-
defined. ETOPS has been expanded to include all passenger-carrying
airplane operations where a proposed flight plan includes any point
that is greater than 180 minutes from an adequate airport (at an
approved one-engine-inoperative cruise speed under standard conditions
in still air).
204. Preclude and Protect.
a. The whole premise of ETOPS has been to preclude a diversion and,
if it were to occur, to have programs in place to protect the
diversion. Under this concept, propulsion systems are designed and
tested to ensure an acceptable level of in-flight shutdowns (IFSD), and
other airplane systems are designed and tested to ensure their
reliability. Two-engine airplane maintenance practices are enhanced to
better maintain and monitor the condition of the engines and systems
significant to ETOPS. The design of these enhanced practices has been a
major factor in the joint development of the FAA's and industry's
aggressive steps to develop a foundation to resolve problems with
airplane systems and engines in order to minimize the potential for
procedural and human errors, thereby precluding a diversion.
b. However, despite the best design, testing, and maintenance
practices, situations occur that may require an airplane to divert.
Regardless of whether the diversion is for technical (airplane system-
or engine-related) or non-technical reasons, the certificate holder
must have a flight operations plan to protect that diversion. For
example, such a plan must include ensuring that pilots are
knowledgeable about diversion airport alternates and weather conditions
(Sec. 121.631), have the ability to communicate with the certificate
holder's dispatch office and air traffic control (Sec. Sec. 121.99 and
121.122), and have sufficient fuel to divert to the alternate (Sec.
121.646). Under the ``preclude and protect'' concept, various failure
scenarios need to be considered. For example, during the design of the
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airplane, time-limited systems such as cargo compartment fire
suppression/containment capability are considered. Fuel planning must
account for the possibility of decompression or the failure of an
engine with considerations for in-flight icing conditions. Best options
under these scenarios should be provided to the pilot before and during
the flight.
c. This philosophy has been critical to the success of two-engine
ETOPS in the past and has been applied to these airplanes in operations
beyond 60 minutes from an adequate airport. This application is based
on the requirements of Sec. 121.161 and the engine inoperative
diversion requirements of Sec. 121.565. In-service data shows that all
airplanes, regardless of the number of engines, divert from time to
time for various causes. All passenger-carrying operations conducted
where there are a limited number of en route airports, where the
support infrastructure is marginal, or where there are challenging
weather conditions should adopt many of the same elements of the same
preclude and protect concept. If certificate holders plan to operate
passenger-carrying airplanes with more than two engines in areas where
en route airports are farther away than 180 minutes, these operations
are also required to meet certain the standards defined under ETOPS to
ensure that all efforts are made to preclude a diversion, and if a
diversion does occur, that procedures are in place to protect that
diversion.
205. ETOPS Areas of Operation.
a. ETOPS areas of operation are defined by Sec. 121.7 to be areas
beyond a certain distance from adequate airports measured by an
airplanes one-engine inoperative cruise speed under standard conditions
in still air. Because of the impact such distances might have on the
diversion time of an airplane, regulatory guidance has been established
for the planning, operational, and equipage requirements for such
operations. A certificate holder must apply to the FAA for approval to
operate in an ETOPS area using the methodologies in this AC and is
granted ETOPS authority for a specific ETOPS area of operations in
their operations specifications.
b. Most ETOPS authorities for two-engine ETOPS beyond 180 minutes
are limited to a specific geographical region. Historically, ETOPS
authorities for two-engine airplanes up to 180 minutes were developed
based on a specific need in a particular operating area. Limiting
expanded ETOPS authority beyond 180 minutes (for two-engine airplanes)
has been extended and serves several purposes.
(1) The primary importance is the preclusion of an arbitrary use of
diversion authority beyond that necessary to complete the operation
safely and efficiently. Because it is accepted that increased diversion
times potentially increase the risk of the operation a certificate
holder must make every effort to plan ETOPS with a maximum diversion
distance of 180 minutes or less, if possible.
(2) It should be a goal of all two-engine airplane flight planning
to operate to the shortest diversion time that provides the widest
range of options in the event of a diversion while recognizing the
economic benefits of a more direct route and the safety benefits of
diverting to an airport that is well equipped. Tying increased
diversion authority to specific areas of operation accomplishes this
goal while sufficiently addressing the operational needs of the
industry.
(3) Likewise, this focus on specific needs and areas of operation
does not add impetus to any perceived rationale for further degradation
in the availability or capabilities of en route alternates in remote
areas of the world. Although the industry has no direct authority to
affect the actions of sovereign nations, it is reasonable to base
operations on the value of en route alternate availability at
reasonable diversion distances.
(4) In consideration of the successful history of three- and four-
engine airplane operations and the reliability and redundancy of
current engines used in this operation, ETOPS for these airplanes does
not have similar restrictions and ETOPS authorities are not limited to
geographic areas. However, like twin-engine operators, the three- and
four-engine operator is required to designate the nearest available
ETOPS alternate along the planned route of flight and must remain
within a 240 minute diversion time if possible.
c. In its application for ETOPS authority, the certificate holder
will typically request a specific ETOPS area of operation based on an
analysis of proposed routings and the availability of airports
sufficient to support the operational requirements of the ETOPS
regulations. Because the operating rules distinguish between ETOPS up
to 180 minutes, and ETOPS beyond 180 minutes, the requested level of
ETOPS authority in a certificate holder's application will necessarily
have to be assessed differently for ETOPS beyond 180 minutes.
(1) Two-Engine Airplanes Up to 180-Minute ETOPS and 207-Minute
ETOPS Authority in the North Pacific Area of Operations. The ETOPS area
of operation is the area bounded by distance circles representing the
approved one-engine-inoperative cruise speed under standard conditions
in still air chosen by the applicant. The actual flight plan must
comply with the fuel supply requirements in Sec. 121.646(b) and must
therefore account for wind. However, the flight planning limitations of
Sec. 121.633(a) for airplane systems do not require the operator to
account for wind in such calculations for flight planning and for
determining the ETOPS area of operations in these cases. This allows
the applicant to choose an operating authority in his or her
application that is based on the ``ETOPS area of operation''
determination. In other words, the distance from alternates in a
certificate holder's route planning exercise will be the same value
used to determine the type design criteria for the airplane-engine
combination used in the operation, and the ETOPS approval necessary to
fly the route under all flight planning conditions.
(2) ETOPS Beyond 180 Minutes (Two-Engine Airplanes and All
Passenger-Carrying Airplanes With More Than 2 Engines). As required by
Sec. 121.633(b), for ETOPS beyond 180 minutes for all airplanes, the
ETOPS operation must account for the effects of wind and temperature on
the calculated distances. Consequently the planning for an ETOPS flight
beyond 180 minutes is more complex.
(a) The certificate holder should first conduct a route planning
exercise for each planned city pairing to determine the diversion
authority needed in still air conditions. If the route or segments of
the route exceed 180 minutes based on one engine inoperative speed and
still air, then a secondary planning exercise (that may be required
seasonally) should be conducted that factors in expected winds and
temperatures on that route. The distance between adequate alternate
airports on the route is converted into time (minutes) computed for all
engine cruise speed, as well as engine inoperative speed. The number of
minutes cannot exceed the time-limited system certified capability
(cargo fire suppression and the other most limiting system) that is
identified in the aircraft flight manual less the 15-minute pad. The
operator needs to determine how much system capability is required for
the planned route and equip its airplane to have sufficient margins.
Finally, for the actual flight, the operator's flight
[[Page 53048]]
planning must be within the airplane systems capability for the
selected ETOPS alternate airports on the planned route based on
diversion times that are calculated using known or forecast winds and
temperature conditions.
(b) As a minimum, the certificate holder must ensure that the time-
limited systems requirements of Sec. 121.633(b) are met at the equal-
time points between ETOPS alternates determined by the most limiting en
route fuel supply requirements of Sec. 121.646(b), commonly referred
to as the ETOPS critical fuel scenario. Certificate holders flying
three- and four-engine airplanes, prior to the established installation
time and certification time requirements of the regulation for these
systems and their airplanes, are exempt from these flight planning
limitations.
(c) Once the required fire suppression systems are installed (no
later than February 15, 2013) the certificate holder must follow the
flight planning limitations of Sec. 121.633(b)(1). As required by
Sec. 121.162(d), for airplanes with more than 2 engines manufactured
on or after February 17, 2015, the Configuration, Maintenance and
Procedures (CMP) document for that model will list the airplane's most
limiting ETOPS Significant System time issued in accordance with Sec.
25.3(c). The Certificate holder operating an airplane-engine
combination with more than two engines is required to comply with Sec.
121.633(b)(2) if the CMP lists the most limiting ETOPS Significant
System time.
d. Credit for the Driftdown. For the purposes of computing
distances for ETOPS Area of Operation, credit for driftdown may be
taken.
e. Actual Diversion Time. Actual diversion time may exceed the
authorized diversion time as long as the flight is conducted within the
authorized ETOPS Area of Operation, and complies with the requirements
of Sec. 121.633.
206. ETOPS Alternate Requirements.
a. One of the distinguishing features of ETOPS operations is the
concept of an en route alternate airport being available where an
airplane can divert following a single failure or a combination of
failures that require a diversion. Most airplanes operate in an
environment where there usually is a choice of diversion airports
available within a close proximity to the route of flight. However, a
certificate holder conducting ETOPS may only have one alternate airport
within a range dictated by the endurance of a particular airframe
system (for example, the cargo fire suppressant system), and that
system or system failure may dictate the approved maximum diversion
time for that route. Therefore, it is important that any airport
designated as an ETOPS alternate have the capabilities, services, and
facilities to safely support the operation. The weather conditions at
the time of arrival should provide assurance that adequate visual
references will be available upon arrival at decision height (DH) or
minimum descent altitude (MDA), and that the surface wind conditions
and corresponding runway surface conditions will be acceptable to
permit the approach and landing to be safely completed with an engine
and/or systems inoperative.
b. At dispatch, an en route alternate must meet ETOPS alternate
weather requirements in Sec. 121.625 and as specified in Chapter 3,
paragraph 303c(5) of this AC and in the certificate holder's operations
specifications (OpSpecs). Because of the natural variability of weather
conditions with time, as well as the need to determine the suitability
of a particular en route alternate before departure, such requirements
are higher than the weather minimums required to initiate an instrument
approach. This is necessary prior to the time that the instrument
approach would be conducted, to provide for some deterioration in
weather conditions after planning. This increases the probability that
the flight will land safely after a diversion to an alternate airport.
The airport of departure (takeoff) and the destination airport (unless
used concurrently as an ETOPS alternate) are not required to meet the
weather minima for ETOPS alternates, as these airports are subject to
other regulations (e.g., Sec. Sec. 121.617, 121.621, and 121.623).
c. While en route, the forecast weather for designated ETOPS
alternates must remain at or above operating minima. This provides
ETOPS flights with the ability to resolve all diversion decisions
successfully throughout the flight. The suitability of an en route
alternate airport for an airplane that encounters an in-flight
situation that necessitates a diversion during ETOPS operations is
based on a determination that the airport still is suitable for the
circumstances, and the weather and field conditions at that airport
permit an instrument approach to be initiated and a landing completed.
207. ETOPS In-Service Experience Requirements.
a. When AC 120-42 was first released in 1985, two-engine ETOPS was
a new concept and ETOPS approvals were sought on airframe-engine
combinations that were already in service. Hence, it was logical to
establish criteria for approvals based on in-service experience. At
that same time, the FAA recognized the possibility that other approval
methods could be developed without in-service experience, and
accordingly, provided statements that recognized those options. The
original two-engine ETOPS requirements for engine reliability were
based on a world fleet in-service experience of 250,000 hours. For 120-
minute ETOPS, the FAA additionally required the certificate holder to
have 12 consecutive months of operational in-service experience with
the airplane-engine combination (AEC). For 180-minute ETOPS, the FAA
required the certificate holder to have previously gained 12
consecutive months of operational in-service experience with the
specified AEC conducting 120-minute ETOPS. These basic, two-engine in-
service requirements have been retained and are discussed in Appendix
3. Achieving these levels of experience, combined with the required
levels of engine reliability, is an acceptable means of attaining ETOPS
approval for operators of two-engine airplanes.
b. At the time AC 120-42A was drafted, the FAA recognized that a
reduction of two-engine in-service experience requirements or
substitution of in-service experience on another airplane would be
possible. Any reduction was to be based on an evaluation of the
certificate holder's ability and competence to achieve the necessary
reliability for the particular AEC in ETOPS. For example, a reduction
in in-service experience would be considered for a certificate holder
who could show extensive in-service experience with a related engine on
another airplane that had achieved acceptable reliability. The FAA also
allowed certificate holders unable to initially fly ETOPS routes at the
lesser thresholds to make use of ETOPS simulation or demonstration
programs in their application for 180-minute ETOPS. Eventually specific
guidance material (AC 120-42A, appendix 7, Accelerated ETOPS
Operational Approval) was developed by the FAA permitting ETOPS without
accumulating in-service experience in the airplane-engine combination.
Most subsequent ETOPS approvals have been granted under these
guidelines and this method is retained in Appendix 3.
208. Operational Reliability and Systems Suitability Requirements.
a. The safety of long-range operations such as ETOPS depends on the
reliability of all airplane systems including the propulsion systems.
Time-limited systems such as cargo compartment fire suppression/
containment capability must be
[[Page 53049]]
considered (Sec. 121.633). The certificate holder must also have an
established program that monitors the reliability of systems
significant to ETOPS (Sec. 121.374).
b. In order to achieve and maintain the required engine reliability
standards, the certificate holder operating a two-engine airplane in
ETOPS should assess the proposed maintenance and reliability program's
ability to maintain a satisfactory level of airplane systems
reliability for the particular airplane-engine combination. All
certificate holders must design the flight operations and, if
applicable, the maintenance programs for ETOPS with an objective to
preclude diversions and, if a diversion does occur, to protect that
diversion. Required ETOPS maintenance practices also must minimize the
potential for procedural and human errors that could be detrimental to
the safety of the operation. Fuel planning must account for the
possibility of a depressurization and/or failure of an engine with
considerations for in-flight icing conditions (Sec. 121.646).
c. The type design requirements for ETOPS certification consider
the probability of occurrence of conditions that would reduce the
capability of the airplane or the ability of the flight crewmember to
cope with an adverse operating condition. System failures or
malfunctions occurring during extended range operations could affect
flight crewmember workload and procedures. Although the demands on the
flight crewmember may increase, a manufacturer applying for ETOPS type
design approval must consider crew workload, operational implications,
and the crew's and passengers' physiological needs during continued
operation with failure effects for the longest diversion time for which
it seeks approval. The manufacturer must also conduct flight tests to
validate the adequacy of the airplane's flying qualities and
performance, and the flightcrew's ability to safely conduct an ETOPS
diversion with expected system failures and malfunctions. An ETOPS
operator should carefully consider the possible adverse effects that
changes in airplane equipment or operating procedures may have on the
original evaluations conducted when the airplane was approved for ETOPS
before implementing such changes.
d. Following a determination that the airframe systems and
propulsion systems are ETOPS type design approved as per part 25, an
in-depth review of the applicant's required ETOPS programs will be
accomplished to show the ability to achieve and maintain an acceptable
level of systems reliability, and to safely conduct these operations.
Chapter 3. Requirements for ETOPS Authorization
300. ETOPS Requirements. The FAA may approve ETOPS for various
areas of operation in accordance with the requirements and limitations
specified in part 121, Appendix P. ETOPS must be authorized in the
certificate holder's operations specifications and conducted in
compliance with those sections of part 121 applicable to ETOPS.
a. As of February 15, 2008, certificate holders operating
passenger-carrying airplanes with more than two engines, having the
authority to operate on specific ETOPS routes should not need to re-
apply for their specific route authority. However, the certificate
holder is required to comply with all the applicable ETOPS flight
operational regulations described in this AC, and must have their ETOPS
programs and processes approved by their CHDO with the concurrence of
the Director, Flight Standards Service.
b. The certificate holder's ETOPS requirements must be specified in
their maintenance and operations programs. Maintenance requirements
necessary to support ETOPS are explained in paragraphs 301 and 302.
Flight operations requirements necessary to support ETOPS are described
in paragraphs 303 and 304.
c. The requirements for the various levels of ETOPS authorities are
listed in tabular form in Appendix 2.
301. Maintenance Requirements for Two-Engine ETOPS Authorization.
The certificate holder conducting ETOPS with two-engine airplanes must
comply with the ETOPS maintenance requirements as specified in Sec.
121.374. These requirements are discussed in paragraphs a through o as
follows:
a. Continuous Airworthiness Maintenance Program (CAMP). The basic
maintenance program for the airplane being considered for ETOPS is a
CAMP that may currently be approved for a non-ETOPS certificate holder
for a particular make and model airplane-engine combination. The basic
CAMP must be a maintenance and inspection program that contains the
instructions for continued airworthiness (ICA) based on the
manufacturer's maintenance program, or those contained in a certificate
holder's maintenance manual approved in its operations specifications.
The certificate holder and its certificate holding district office
(CHDO) must review the CAMP to ensure it provides an adequate basis for
development of a ETOPS maintenance program. The certificate holder's
ETOPS CAMP must include specific ETOPS requirements, which will be
incorporated as supplemental requirements to the basic CAMP. These
supplemental requirements include the enhanced maintenance and training
processes that will ensure ETOPS airplanes achieve and maintain the
level of performance and reliability necessary for ETOPS operations.
These supplemental requirements, referred to in the industry as ETOPS
processes or ETOPS process elements, currently should be in place for
existing ETOPS operations. Prospective ETOPS certificate holders must
supplement their basic CAMP with those program elements defined in
paragraphs b through o below.
b. ETOPS Maintenance Document. The certificate holder must develop
a document for use by personnel involved in ETOPS. This document need
not be inclusive but should, at least, reference the maintenance
program and other pertinent requirements clearly indicating where all
facets of the ETOPS maintenance program are located in the certificate
holder's document system. All ETOPS requirements, including supportive
programs, procedures, duties, and responsibilities, must be identified.
The ETOPS document(s) must reflect the actual policies and procedures
the certificate holder expects their ETOPS maintenance personnel to
adhere to. The document(s) should be user friendly, and be accessible
to all affected personnel. The initial document must be submitted to
the CHDO and be approved before being adopted.
c. ETOPS Predeparture Service Check (PDSC).
(1) The certificate holder must develop an ETOPS PDSC to verify
that the airplane and certain significant items are airworthy and ETOPS
capable. Each certificate holder's PDSC may vary in form and content.
One certificate holder may have a one page PDSC while other certificate
holders, using the same airplane-engine combination, may have six or
more pages of items in their PDSCs. The prerequisites for an acceptable
PDSC are content and suitability for the specific certificate holder's
needs.
(2) All certificate holders must address ETOPS significant system
airworthiness in their ETOPS maintenance program, including the PDSC.
For example, proper servicing of fluids, such as engine, APU, generator
systems, and hydraulic systems is a vital ingredient to successful
ETOPS operations. Current ETOPS operations have had incidents resulting
from
[[Page 53050]]
improper fluid servicing that have resulted in IFSDs and diversions.
Certificate holders should consider this area very seriously when
developing their maintenance checks, including the PDSC.
(3) Some certificate holders may elect to include tasks in the PDSC
that are driven by their reliability programs and are not related to
ETOPS significant systems. However, the certificate holder clearly must
identify the ETOPS related tasks on their PDSC, because non-ETOPS
qualified maintenance personnel may accomplish the non-ETOPS tasks. An
ETOPS-qualified maintenance individual must complete all ETOPS-related
tasks and an ETOPS-qualified maintenance individual, with an airframe
and powerplant rating, must certify the entire check. When outside the
United States, if an individual with an airframe and powerplant rating
is not available, then a trained individual employed by an FAA
certificated repair station, contracted by the certificate holder must
certify the entire check. This PDSC must be certified complete
immediately before each scheduled ETOPS flight. The term
``immediately'' has historically meant to be no more than 2 to 4 hours
before the flight. However, the FAA may grant some relief from this
time period under certain conditions. The certificate holder should
explain any rational for such deviations in its ETOPS maintenance
document, which is approved by its CHDO.
(4) A PDSC may not be required before all ETOPS flights. The FAA
may grant relief following irregular operations because of non-
mechanical issues, such as weather or medical emergency diversions, or
when operating ETOPS into specific areas of operation. For example, if
an airplane scheduled for an ETOPS flight receives a PDSC before
departure and subsequently must divert or turn back for reasons other
than mechanical, the certificate holder must identify in its ETOPS
maintenance document what procedures its flight operations and
maintenance personnel would follow to preclude performing another PDSC.
If a mechanical discrepancy develops as a result of the diversion or
turn back, the certificate holder may have to perform another PDSC. For
example, when an overweight landing inspection reveals a discrepancy
that requires maintenance intervention, another PDSC is required.
(5) In areas where prevailing weather conditions are stable and
generally do not approach extremes in temperature, wind, ceiling, and
visibility, such as in the Caribbean/Western Atlantic (75-minute ETOPS)
and Micronesia routes (90-minute ETOPS), the service check may not be
required for the return leg of an ETOPS flight. This check is not
precluded by any other maintenance check.
d. Dual Maintenance.
(1) ETOPS dual maintenance, otherwise referred to as identical
maintenance, multiple maintenance, and simultaneous maintenance,
requires special consideration by the certificate holder. This is to
recognize and preclude common cause human failure modes. Proper
verification processes or operational tests, prior to ETOPS, are
required when dual maintenance on significant systems occurs.
(2) Dual maintenance on the ``same'' ETOPS Significant System can
be described as actions performed on the same element of identical, but
separate ETOPS Significant Systems during the same routine or non-
routine visit. Examples of maintenance on the ``same'' ETOPS
Significant System are: maintenance of both Satellite Communication
(SATCOM) systems during a turnaround flight; removal of either both
engine oil filters, or both chip detectors; and replacement of both
chip detectors.
(3) Dual maintenance on ``substantially similar'' ETOPS Significant
Systems specifically addresses maintenance actions on engine-driven
components on both engines. An example of dual maintenance on
``substantially similar'' ETOPS Significant Systems could include:
replacement of the no. 1 Integrated Drive Generator (IDG) and the no. 2
Engine Driven Pump (EDP).
(4) The certificate holder must establish procedures that minimize
identical maintenance actions from being scheduled or applied to
multiple similar elements in any ETOPS Significant System during the
same routine or non-routine maintenance visit. In order to manage this
requirement the certificate holder must develop a list of fleet-
specific ETOPS Significant Systems and include them in their ETOPS
maintenance document(s).
(5) The FAA recognizes that sometimes ETOPS dual maintenance
actions cannot be avoided or precluded because of unforeseen
circumstances that occur during ETOPS operations. In the line
maintenance arena, one example would be when an ETOPS airplane has
inbound discrepancies on both engines' oil systems, or there is a
generator replacement on one engine, and an oil system discrepancy on
the other engine. Another example is if both of the SATCOM systems
require maintenance at the same time during a turnaround flight.
Additionally, staggering maintenance on ETOPS Significant Systems in
the heavy maintenance arena is not always possible or feasible.
However, to minimize human factor common cause risk, the certificate
holder should attempt to minimize dual maintenance on ETOPS Significant
Systems wherever/whenever possible.
(6) In any event, when dual maintenance is performed on a ETOPS
Significant System, the certificate holder must have written procedures
in its ETOPS maintenance document that addresses this situation. At a
minimum, the certificate holder must ensure:
(a) Separate ETOPS-qualified maintenance persons perform the tasks,
or
(b) The maintenance action on each of the elements in the ETOPS
Significant System is performed by the same technician under the direct
supervision of a second ETOPS qualified individual, and
(c) It verifies the effectiveness of the corrective actions to
those ETOPS Significant Systems before the airplane enters the ETOPS
area of operation. This verification action must be performed using
ground verification methods, and in some instances, in-flight
verification methods described in the next section of this AC. On an
exception basis, the same ETOPS-qualified technician, under the
supervision of an ETOPS-qualified Centralized Maintenance Control
person, may perform the dual maintenance and the ground verification
methods only if in-flight verification action is performed.
(7) The FAA acknowledges that the servicing of fluids and gases is
not considered maintenance; however, these tasks, when done improperly
have adversely affected ETOPS operations. The certificate holder should
recognize the hazard associated with improper servicing and do all
possible to mitigate the associated risk. Specifically, servicing tasks
such as engine, APU, and generator system oil servicing are tasks that
require high levels of attention. The FAA encourages the certificate
holder to ensure that its programs have separate individuals perform
such servicing. However, the FAA recognizes that many certificate
holder's route and organizational structures may not lend themselves to
these procedures. The certificate holder's program should include
detailed servicing instructions, or make readily available servicing
instructions, and provide related OJT, regardless of whether one
individual or multiple individuals perform the tasks.
e. Verification Program.
[[Page 53051]]
(1) The certificate holder must develop a verification program for
resolution of airplane discrepancies (corrective actions) on ETOPS
significant systems. This program must include corrective action
confirmation in specific areas such as engine shutdown, significant
system failure, adverse trends, or any prescribed event that could
effect an ETOPS operation. The program must ensure corrective action is
taken and confirmed successful before the airplane enters an ETOPS area
of operation. The certificate holder must verify the effectiveness of
the corrective actions following the maintenance action and prior to an
ETOPS flight or prior to passing the ETOPS entry point. The ground
verification method is accomplished by following the Instructions for
Continued Airworthiness (ICA) contained in the airplane maintenance
manuals (AMM) or the certificate holder's maintenance manuals. These
ICAs include built-in test equipment (BITE) and functional/operational
checks that often include leak checks after ground runs.
(2) Normally ground verification is acceptable to ensure corrective
action. Under certain conditions ground verification beyond that
recommended in the ICA or in-flight verification may be required. An
example of a condition that would require an in-flight verification is
the replacement of an APU component that could affect the APU's ability
to start at the ETOPS cruise altitude after cold soak. In-flight
verification may be conducted on revenue flights, provided the action
is completed before the ETOPS entry point. Ground maintenance personnel
must coordinate with flight operations personnel whenever an in-flight
verification is required. Each certificate holder must identify its
ETOPS significant systems, ground verification requirements, and in-
flight verification requirements in its ETOPS maintenance document.
(3) The certificate holder must establish a means to ensure any
required verification action is accomplished. The certificate holder
must include a clear description of who initiates verification actions
and who is responsible for completing the actions in its ETOPS
maintenance document.
f. Task Identification.
(1) The certificate holder must identify all tasks that must be
accomplished or certified as complete by ETOPS qualified personnel. The
intent is to have ETOPS trained maintenance personnel accomplish these
identified tasks because they are related to ETOPS. ETOPS specific
tasks should be:
(a) Identified on the certificate holder's work forms and related
instructions, or
(b) Parceled together and identified as an ETOPS package.
(2) If a certificate holder does not identify ETOPS-related task in
their current maintenance program, then all task must be accomplished
by ETOPS-qualified personnel.
(3) In the event that maintenance is performed on an ETOPS airplane
by personnel who are not ETOPS trained, then the actions must be
verified per the certificate holder's ETOPS verification program.
g. Centralized Maintenance Control Procedures. An ETOPS certificate
holder, regardless of the size of its ETOPS fleet, must have a
centralized entity responsible for oversight of the ETOPS maintenance
operation. The certificate holder must develop and clearly define in
its ETOPS maintenance document specific procedures, duties, and
responsibilities for involvement of their centralized maintenance
control personnel in the ETOPS operation. These established procedures
and centralized control processes would preclude an airplane from being
dispatched for ETOPS flights after an engine IFSD, ETOPS significant
system failure, or discovery of significant adverse trends in system
performance without appropriate corrective action having been taken.
h. ETOPS Parts Control. The certificate holder must develop a parts
control program to ensure the proper parts and configurations are
maintained for ETOPS. The program must include procedures to verify
that the parts installed on ETOPS airplanes during parts borrowing or
pooling arrangements, as well as those parts used after repair or
overhaul, maintain the required ETOPS configuration.
i. Reliability Program.
(1) The certificate holder must develop an ETOPS reliability
program or enhance its existing reliability program to incorporate the
ETOPS supplemental requirements. This program must be designed with
early identification and prevention of ETOPS-related problems as the
primary goal. The program must be event-oriented, and incorporate
reporting procedures for critical events detrimental to ETOPS flights.
For those certificate holders that do not have an FAA-approved
reliability program, their continuing analysis and surveillance system
(CASS) must be enhanced to achieve ETOPS reliability goals. The
certificate holder should submit a monthly ETOPS reliability report to
its CHDO.
(2) In keeping with the reporting requirements in Sec. 121.703,
the certificate holder must report the following items within 96 hours
to its CHDO:
(a) IFSDs, except planned IFSDs performed for flight training.
(b) Diversions and turnbacks for failures, malfunctions, or defects
associated with any airplane or engine system.
(c) Uncommanded power or thrust changes or surges.
(d) Inability to control the engine or obtain desired power or
thrust.
(e) Inadvertent fuel loss or unavailability, or uncorrectable fuel
imbalance in flight.
(f) Failures, malfunctions or defects associated with ETOPS
Significant Systems.
(g) Any event that would jeopardize the safe flight and landing of
the airplane on an ETOPS flight.
(3) The reporting of any of the above items must include the
information specified in Sec. 121.703(e).
(4) The certificate holder must conduct an investigation into the
cause of the occurrence of any event listed in Sec. 121.703 and Sec.
121.374(h)(1) in conjunction with manufacturers and submit its findings
to its CHDO. If the CHDO determines additional corrective action is
necessary, the certificate holder must further investigate and
implement appropriate corrective action acceptable to the CHDO.
j. Propulsion System Monitoring.
(1) The certificate holder must monitor its fleet average IFSD rate
for the specified airplane-engine combination. It should establish firm
criteria regarding the actions it will take when it detects adverse
trends in propulsion system conditions. If the IFSD rate, computed on a
12-month rolling average, exceeds the values in the following table,
the certificate holder, in conjunction with its CHDO, must investigate
common cause effects or systemic errors and submit the findings to its
CHDO within 30 days.
[[Page 53052]]
In Flight Shut Down Rates
----------------------------------------------------------------------------------------------------------------
Number of engines Engine hours ETOPS ETOPS authorization
----------------------------------------------------------------------------------------------------------------
2.................................... .05/1000............... Up to and including 120 minutes.
2.................................... .03/1000............... Beyond 120 minutes up to and including 180
minutes and 207 minutes in North Pacific.
2.................................... .02/1000............... Greater than 180 minutes (Except for 207 minutes
in North Pacific.
----------------------------------------------------------------------------------------------------------------
(2) With respect to maintenance, the purpose of monitoring IFSD
rates is to provide FAA and operators with a tool for measuring the
health of a fleet of ETOPS-approved airplanes in service. Causes of
IFSDs or other engine and propulsion system problems may be associated
with type design problems and/or maintenance and operational procedures
applied to the airplane. It is very important that the certificate
holder identify the root cause of events so that an indication of
corrective action is available, such as a fundamental design problem
that requires an effective hardware (or software) final fix. Repetitive
inspections may be satisfactory as interim solutions, but longer-term
design solutions, such as terminating actions, may be required if
possible. Design problems can affect the whole fleet. The FAA will not
revoke an existing ETOPS operational approval solely because of a high
IFSD rate. A certificate holder who experiences a type design related
event need not be operationally penalized for a problem that is design-
related and may not be of their own making. However, maintenance or
operational problems may be wholly, or partially, the responsibility of
the certificate holder. If a certificate holder has an unacceptable
IFSD rate risk attributed to common cause or a systemic problem in
operational practices or the maintenance program, then action carefully
tailored to that certificate holder may be required, and may include a
reduction of the certificate holder's diversion limit.
(3) The certificate holder must investigate an IFSD rate higher
than the 12-month rolling average standard that occurs for a mature
fleet after the commencement of ETOPS (Refer to the IFSD Rates table
above.). The certificate holder also must investigate any indication of
a high IFSD rate; however, it must consider that in the case of the
smaller fleet, the high IFSD rate may be because of the limited number
of engine operating hours used as the denominator for the rate
calculation. This can cause an IFSD jump well above the standard rate
because of a single IFSD event. The underlying causes for such a jump
in the rate will have to be considered by the Administrator's
representative. On occasion, a particular event may also warrant
implementation of corrective action even though the overall IFSD rate
is not being exceeded.
(4) The 30-day reporting criteria of paragraph 301j (1) is intended
to ensure that the certificate holder provides the FAA timely
notification of the status of an event investigation. The certificate
holder may or may not have root cause or terminating action at the end
of the 30-day period, and further discussions with the FAA may be
required after this period.
(5) The certificate holder may designate a sub-fleet engine/
airframe combination for the purposes of the IFSD monitoring/rate
program. The operator may include the IFSD statistics of all engines
that are ETOPS configured and are maintained in accordance with the
operators ETOPS program even if used on non-ETOPS airplanes.
k. Engine Condition Monitoring. The certificate holder must develop
a program for its ETOPS engines that describes the parameters to be
monitored, method of data collection, and corrective action processes.
The program should reflect the manufacturer's instructions and industry
practices, or the certificate holder should establish a program that
demonstrates an equivalent level of monitoring and data analysis. The
goal of this monitoring program is to detect deterioration at an early
stage, and to allow for corrective action before safe operation is
affected. Engine limit margins should be maintained so that prolonged
engine inoperative diversions may be conducted without exceeding
approved engine limits (for example, rotor speeds and exhaust gas
temperature) at all approved power levels and expected environmental
conditions. Engine margins preserved through this program should
account for the effects of additional engine loading demands (for
example anti-ice and electrical), which may be required during IFSD
flight phase associated with the diver