Proposed Advisory Circular No. 135-42, Extended Operations (ETOPS) and Operations in the North Polar Area, 53078-53093 [07-4472]
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Federal Register / Vol. 72, No. 179 / Monday, September 17, 2007 / Notices
DEPARTMENT OF TRANSPORTATION
Federal Aviation Administration
[Docket Number FAA–2002–6717]
Proposed Advisory Circular No. 135–
42, Extended Operations (ETOPS) and
Operations in the North Polar Area
Federal Aviation
Administration, DOT.
ACTION: Notice of availability of a
proposed advisory circular and request
for comments.
AGENCY:
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SUMMARY: This notice announces the
availability of and requests comments
on a proposed Advisory Circular (AC):
AC No. 135–42, Extended Operations
(ETOPS) and Operations in the North
Polar Area. Also in this Federal
Register, the FAA publishes draft AC
No. 120–42B, Extended Operations
(ETOPS) and Polar Operations, for
public comment.
DATES: Comments must be received on
or before October 17, 2007.
ADDRESSEES: Send all comments on the
proposed AC to Docket Number FAA–
2002–6717, using any of the following
methods:
• DOT Docket Web site: Go to https://
dms.dot.gov and follow the instructions
for sending your comments
electronically.
• Government-wide rulemaking Web
site: Go to https://www.regulations.gov
and follow the instructions for sending
your comments electronically.
• Mail: Send comments to the Docket
Management Facility; U.S. Department
of Transportation, 1200 New Jersey
Avenue, SE., West Building Ground
Floor, Room W12–140, Washington, DC
20590.
• Fax: Fax comments to the Docket
Management Facility at 202–493–2251.
• Hand Delivery: Bring comments to
the Docket Management Facility in
Room W12–140 of the West Building
Ground Floor at 1200 New Jersey
Avenue, SE., Washington, DC, between
9 a.m. and 5 p.m., Monday through
Friday, except Federal holidays.
FOR FURTHER INFORMATION CONTACT: Jim
Ryan, Air Transportation Division
(AFS–220), Federal Aviation
Administration, 800 Independence
Avenue, SW., Washington, DC 20591;
telephone: (202) 267–7493, e-mail Jim
.Ryan@faa.gov.
SUPPLEMENTARY INFORMATION
Authority: 49 U.S.C. 106(g), 40113, 44701,
44702, 44703.
Comments Invited
Interested parties are invited to
submit comments on the proposed AC.
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Commenters must identify AC No. 135–
42 and submit comments to the address
specified under ADDRESSES. All
communications received on or before
the closing date for comments will be
considered by the FAA before issuing
the final AC.
An electronic copy of the proposed
AC, which is published in full here,
may be obtained by accessing the FAA’s
Web page at—https://www.faa.gov/
regulations_policies/rulemaking/
recently_published/.
The Extended Operations (ETOPS)
final rule was published in the Federal
Register on January 16, 2007. This final
rule applies to air carrier (part 121),
commuter, and on-demand (part 135)
turbine powered multi-engine airplanes
used in extended-range operations. Allcargo operations in airplanes with more
than two engines were exempted from
most of the rule. It established
regulations governing the design,
operation and maintenance of certain
airplanes operated on flights that fly
long distances from an adequate airport.
This advisory circular provides further
guidance for these extended operations
to those conducting operations under 14
CFR part 135. It also further clarifies the
rule’s requirements for Polar operations.
Issued in Washington, DC on August 27,
2007.
James J. Ballough,
Director, Flight Standards Service.
Draft Advisory Circular No. 135–42,
Extended Operations (ETOPS) and
Operations in the North Polar Area
Contents
Paragraph
Chapter 1. General
101. Purpose
102. Applicability
103. Canceled ACs and Policy Letters
104. Regulations Related to this AC
Chapter 2. ETOPS Background
201. ETOPS Regulatory Requirements
202. Extended Operations
203. ETOPS Applicability to Part 135 Long
Range Operations
204. ETOPS Areas of Operation
205. ETOPS Risk Management and the
Level of Safety
206. ETOPS Reliability and Systems
Suitability Requirements
207. Preclude and Protect
208. ETOPS Alternate Airport
Requirements
209. ETOPS In-Service Experience
Chapter 3. Requirements for ETOPS
Authorization
301. Airplane Requirements for ETOPS
Authorization
302. Certificate Holder Requirements for
ETOPS Authorization
303. Flight Crewmember Training
Requirements for ETOPS
304. Maintenance Requirements for TwoEngine ETOPS Authorization
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Chapter 4. ETOPS Flight Planning
401. Time-Limited Systems Requirements
402. Flight Planning/Management
Requirements
403. ETOPS Fuel Planning Requirements
404. ETOPS Alternate Weather Minimal
Requirements
405. Landing Distance Requirements
Chapter 5. Applications to Conduct ETOPS
501. Application Requirements for ETOPS
Approval
502. Operating Experience Requirements
503. Validation Flight Requirements
Chapter 6. FAA Approval
601. ETOPS Approval Procedures
602. ETOPS Operations Specifications
603. Processes after Receiving ETOPS
Authority
604. Changes to Approved ETOPS
Operations, Maintenance, and Training
Procedures
Appendix 1. Definitions
Appendix 2. ETOPS Application Checklists
Appendix 3. Polar Operations Under 14 CFR
Part 135
Chapter 1. General
101. Purpose.
a. This advisory circular (AC)
provides certificate holders guidance for
obtaining operational approval to
conduct extended operations (ETOPS)
under Title 14 of the Code of Federal
Regulations (14 CFR) part 135,
§ 135.364. Operations under part 135
with multi-engine turbine-engine
powered airplanes may be authorized
over a route that contains a point farther
than 180 minutes flying time, but no
more than 240 minutes flying time, from
an airport meeting the requirements of
§ 135.385 or § 135.393 and § 135.219 at
an approved one-engine inoperative
cruise speed (see Appendix 1 for
definition of one-engine inoperative
cruise speed) under standard conditions
in still air. This AC also provides
guidance for obtaining authorization
under § 135.98 to conduct operations in
the North Polar Area.
b. This AC provides an acceptable
means of complying with the
regulations; however it is not the only
means of compliance. When this AC
uses mandatory language (e.g., ‘‘must’’
or ‘‘may not’’) it is quoting or
paraphrasing a regulatory requirement
or prohibition. When this AC uses
permissive language (e.g., ‘‘should’’ or
‘‘may’’), it describes an acceptable
means, but not the only means, of
obtaining operational approval to
conduct ETOPS under Title 14 of the
Code of Federal Regulations (14 CFR)
part 135, § 135.364.
c. This AC also provides information
and guidance that could be useful for
certificate holders conducting flights
less than 180 minutes from an airport
during other long range operations.
102. Applicability. This AC provides
guidance to certificate holders applying
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for approval to conduct ETOPS under
part 135. This AC also provides
guidance to certificate holders and other
operators currently conducting such
operations in resolving operational
issues that may arise.
103. Canceled ACs and Policy Letters.
None, this is a new AC having
applicability to part 135 operations.
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104. Related Regulations.
a. Appendix G to part 135, Extended
Operations.
b. Appendix P to part 121,
Requirements for ETOPS and Polar
Operations.
c. Appendix K to part 25, Extended
Operations.
d. AC 25–XX, Type Design Approval
for ETOPS.
e. AC 33–100, Turbine Engines
Eligibility for Early ETOPS.
f. AC 120–ETOPS, Extended
Operations.
g. Sections 135.98, 135.345, 135.364,
135.385, 135.387, 135.393, 135.395,
135.219, 135.321, and 135.411.
Chapter 2. ETOPS Background
201. ETOPS Regulatory Requirements.
a. All airplanes operated under part
135 are required to comply with
§ 135.364. This regulation imposes
special requirements for multi-engine
turbine-powered airplanes to operate
over a route that contains a point farther
than 180 minutes flying time at an
approved one-engine inoperative cruise
speed in still air from an adequate
airport outside the continental United
States. Special requirements are
imposed for any airplane that operates
a route, a portion of which enters these
areas of operation. It is significant to
note that this rule applies equally to
airplanes operating over oceanic areas
or over land.
b. To conduct ETOPS, the specified
airplane-engine combination must be
certificated to the airworthiness
standards of transport-category
airplanes and be approved for ETOPS.
However, Appendix G to part 135
allows those airplanes manufactured
prior to February 16, 2015, to be
grandfathered from the ETOPS type
certification requirements. In addition,
the certificate holder must be approved
for ETOPS under part 135. As with all
other operations, a certificate holder
requesting any route approval must
show that it is able to satisfactorily
conduct operations between each
required airport, as defined for that
route or route segment and any required
en route alternate airport.
202. Extended Operations (ETOPS).
Since 1985, the acronym, ETOPS, has
been defined as ‘‘extended twin
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operations’’ and has been limited to part
121 airplanes with only two engines.
Current regulations have extended these
applications to airplanes operating in
both parts 121 and 135, and the
acronym has now been redefined to
mean ‘‘extended operations.’’ This is to
acknowledge the similarity of certain
long-range operations of all airplanes
operating today and the common issues
that impact such operations. Even
though for continuity with current twoengine operations the existing acronym
ETOPS is retained, the ETOPS acronym
has been re-defined. The concept has
been expanded to include all passenger
carrying airplane operations in part 135
planned where a proposed flight plan
includes any point that is greater than
180 minutes from an adequate airport
(at an approved one-engine inoperative
cruise speed under standard conditions
in still air).
203. ETOPS Applicability to Part 135
Long Range Operations.
a. The Federal Aviation
Administration (FAA) and industry
analysis of the accidents and incidents
involving longer range operations
conducted in accordance with part 135
indicate that they have been conducted
for many years with a high degree of
safety without regulatory limitations on
range. Before February 15, 2007, no
additional regulations had been
promulgated. However, since 1998 it
has been FAA’s policy to limit flights
conducted under part 135 to 180
minutes from an airport. In recent years,
several manufacturers have produced
new turbine engine-powered airplanes
with range capabilities that could take
them well beyond 180 minutes from an
airport. As a result these airplane
operations are now compatible with
those long range operations typically
associated with large three- and fourengine part 121 airplanes. Because of
their smaller maximum payload and
seating capacity, despite their range
capabilities, these airplanes are
authorized to operate in accordance
with part 135.
b. Those geographic areas not within
180-minutes of an airport tend to be
remote areas of the world that are
uniquely challenging for all certificate
holders and airplanes, regardless of the
number of engines. Some of these issues
are extremes in terrain and meteorology
and limited navigation and
communications infrastructure. The
margin of safety is increased when
adequate consideration is made for a
possible diversion and subsequent
recovery in such areas. These
considerations include additional
crewmember and maintenance
technician training, assurance that
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certain airplane equipment and systems
are installed and functioning before
takeoff, more thorough flight planning,
and additional fuel reserves. The
development and application of ETOPS
requirements is intended to address all
these issues.
c. ETOPS requirements are intended
to address all these issues, while also
bringing FAA regulations into
compliance with International Civil
Aviation Organization (ICAO) Standards
and Recommended Practices.
Note: The ICAO Standards and
Recommended Practices, Annex 6,
Operations of Aircraft, Part I—International
Commercial Air Transport—Airplanes, states
that unless the operation has been
specifically approved by the state of the
certificate holder, no twin-engine aeroplane
shall be operated on a route where the flight
time at single engine cruise speed to an
adequate airport exceeds a threshold time
established for such operations. The United
States is a signatory to ICAO.
204. ETOPS Areas of Operation.
a. An ETOPS area of operation is an
area within the authorized ETOPS
maximum diversion time approved for
the operations being conducted. For
multi-engine turbine-powered airplanes
operating under part 135 it is described
as an area beyond 180 minutes from an
adequate airport, planned to be no more
than 240 minutes from an adequate
airport, in still air at normal cruise
speed with one-engine inoperative.
Because of the impact such distances
might have on the diversion time of an
airplane, regulatory guidance has been
established for the planning,
operational, and equipage requirements
for such operations. A certificate holder
must apply to the Administrator for
approval to operate in an ETOPS area
using the methodologies in this AC and
will be granted ETOPS authority for a
specific ETOPS area of operations in
their operations specifications.
b. The certificate holder will typically
request a specific ETOPS area of
operation based on an analysis of
proposed routings and the availability of
airports sufficient to support the
operational requirements of the ETOPS
regulations. The area bounded by
distance circles from adequate airports
representing the approved one-engine
inoperative cruise speed under standard
conditions in still air chosen by the
applicant is normally used during the
route planning stage to determine an
ETOPS area of operation. Once a
certificate holder determines from their
route planning that the ETOPS
requirements apply, all subsequent
flight planning in the ETOPS area of
operation must account for the affects of
wind and temperature on the calculated
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distances from each ETOPS alternate
airport. The time-limited capabilities of
certain airplane systems must be able to
support these varying distances to
maintain dispatch reliability. It is
therefore incumbent on a certificate
holder who applies for ETOPS
approvals to have time limited system
capabilities that can satisfy the
regulations under expected
meteorological conditions over planned
routes or have airports of sufficient
availability to support the maximum
ETOPS type design capability of the
airplane-engine combination in their
application.
205. ETOPS Risk Management and
the Level of Safety.
a. Current service experience for the
newest generation of engines developed
for airplanes typically operated over
long distances in accordance with part
135 indicate that engine reliability may
not be the most significant issue relative
to the safety of ETOPS or any long range
flight. As propulsion systems have
achieved ever-increasing levels of
reliability, other systems and
operational issues have increased in
their relevance to the overall level of
safety of the flight.
b. The number of airplanes and
operations conducting ETOPS under
part 135 is forecast to remain relatively
small for the foreseeable future. This
greatly reduces the usefulness and
reliability of safety trend analysis based
on fleet averages of specific airframe/
engine combinations. Accordingly, the
means of ensuring an adequate level of
safety for ETOPS is to require that
certificate holders and manufacturers of
airplanes conducting ETOPS evaluate
each reported malfunction, incident, or
accident pertaining to an airframe,
powerplant system, or other critical
component on an airplane that is
relevant to the conduct of ETOPS.
Subsequent to this evaluation,
corrective action may be required on the
part of the certificate holder or
manufacturer before ETOPS operations
continue.
206. ETOPS Reliability and Systems
Suitability Requirements.
a. The safety of long-range operations
(ETOPS) depends on the reliability of all
critical airplane systems, including the
propulsion systems. Therefore, a
comprehensive program to monitor the
reliability of flight-critical systems is
essential. The type design requirements
of ETOPS certification consider the
probability of any condition that
reduces the capability of the airplane or
the ability of the flight crewmember to
cope with an adverse operating
condition. System failures or
malfunctions occurring during ETOPS
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could affect flight crewmember
workload and procedures. Although the
demands on the flight crewmember may
increase, a manufacturer applying for
ETOPS type design approval must
consider crew workload, operational
implications, and the crew’s and
passengers’ physiological needs during
continued operation with failure effects
for the longest diversion time for which
it seeks approval. The manufacturer
must also conduct flight tests to validate
the adequacy of the airplane’s flying
qualities and performance, and the
flightcrew’s ability to safely conduct an
ETOPS diversion with expected system
failures and malfunctions. An ETOPS
operator should carefully consider the
possible adverse effects that changes in
airplane equipment or operating
procedures may have on the original
evaluations conducted when the
airplane was approved for ETOPS before
implementing such changes.
b. Following a determination that the
airframe systems and propulsion
systems are ETOPS type design
approved as per FAR part 25, an indepth review of the applicant’s required
ETOPS programs will be accomplished
to show the ability to achieve and
maintain an acceptable level of systems
reliability and to safely conduct these
operations.
207. Preclude and Protect.
a. ETOPS is intended to preclude a
diversion and, if it were to occur, have
programs in place that protect that
diversion. Under this concept,
propulsion systems and other airplane
systems are designed and tested to
ensure an acceptable level of reliability.
Maintenance practices monitor the
condition of engines so as to identify
problems before they cause diversions,
and take aggressive steps to identify and
resolve airplane systems and engine
problems once they are identified. All
are intended to minimize the potential
for procedural and human errors,
thereby precluding a diversion.
b. However, despite the best design/
testing and maintenance practices for
airplanes, situations may occur that
require an airplane to divert. Regardless
of whether the diversion is for technical
(airplane or engine systems) or nontechnical reasons (crewmember or
passenger illness), there must be a flight
operations plan to protect that
diversion, ensuring that it is successful.
Such a plan may include ensuring that
pilots are knowledgeable about the
availability of en route alternate airport
alternates, weather conditions at those
alternates, adequate ability to
communicate with appropriate flight
following services and air traffic control,
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sufficient fuel to divert to the alternate,
etc.
c. Under the preclude and protect
concept, various failure scenarios are
considered. For example, during the
design of the airplane, time limited
systems such as oxygen capability must
be considered. Fuel planning must
account for an engine failure, the
possibility of a decompression, and
subsequent descent to a lower altitude.
It must also include considerations for
encountering en route icing at the lower
altitude. The best options under any of
these scenarios should be provided to
the pilot before and during the flight.
d. Airplanes divert from time to time
for various reasons, most of which are
not related to failure of a powerplant.
Airplanes with more than two engines
also operate in areas where there are a
limited number of en route airports, the
support infrastructure is marginal, or
there are challenging weather
conditions. All ETOPS flights, therefore,
regardless of the number of engines on
the airplane, must adopt the same
preclude and protect concept. If
operations with airplanes with more
than two engines are contemplated in
areas where en route airports are farther
than 180 minutes flight time, these
operations also are required to meet the
standards defined under ETOPS. This
ensures that sufficient efforts are made
to preclude a diversion and, if a
diversion does occur, procedures are in
place to protect that diversion.
208. ETOPS Alternate Airport
Requirements.
a. One of the distinguishing features
of ETOPS operations is the concept of
an en route alternate airport being
available where an airplane can divert
after a single failure or combination of
failures. Whereas most airplanes operate
in an environment where there is a
choice of diversion airports available
within close proximity to the route of
flight, an airplane conducting ETOPS
may have only one alternate within a
range dictated by the endurance of a
particular airframe system. Therefore, it
is important that any airport designated
as an ETOPS alternate airport has the
capabilities and facilities to safely
support the airplane and its passengers
and crewmember for the diversion. The
weather conditions at the time of arrival
should provide assurance that adequate
visual references are available upon
arrival at decision height or minimum
descent altitude (MDA), and the surface
wind conditions and corresponding
runway surface conditions must be
within acceptable limits to permit the
approach and landing to be safely
completed with an engine and/or
systems inoperative.
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b. When the airplane departs on a
route planned for ETOPS, an en route
alternate must meet alternate weather
requirements specified in the certificate
holder’s operations specifications.
Because of the natural variability of
weather conditions with time, as well as
the need to determine the suitability of
a particular en route alternate before
departure, such requirements are higher
than the weather minimums required to
initiate an instrument approach. This is
necessary to provide for some
deterioration in weather conditions after
planning, prior to the time that the
instrument approach will be conducted.
This increases the probability,
considering weather conditions, that the
flight will land safely after a diversion
to an alternate airport.
c. While en route, the forecast weather
for designated ETOPS alternate airports
must remain at or above operating
minima. This allows the pilot in
command of an ETOPS flight to
successfully resolve diversion decisions.
While in-flight, the suitability of an
ETOPS alternate airport is based solely
on a determination that the weather and
field conditions at that airport at the
predicted time of arrival will permit an
instrument approach to be initiated and
a safe landing completed.
209. ETOPS In-Service Experience.
a. Safety is enhanced when, before
conducting ETOPS, a certificate holder
gains operational experience in the type
of airplane capable of ETOPS, and with
the operational environment typically
encountered on longer range flights in
areas where airports available for an en
route diversion are limited. Typically,
this involves prior operational
experience on overwater flights to
international areas of operation in
accordance with part 135. However, it is
recognized that once a certificate holder
is authorized to conduct ETOPS with
one type of airplane, the procedures and
systems are in place to support
additional airplane types. Therefore,
when a certificate holder currently
authorized to conduct ETOPS adds
additional ETOPS capable airplane
types, the 12 months experience
requirements under Appendix G to part
135, § G135.2.2. Required certificate
holder experience prior to conducting
ETOPS, will not apply.
b. A firm commitment by the
certificate holder to establish adequate
ETOPS procedures before the start of
actual operations, and continued
commitment throughout the life of the
program to continually review these
procedures, is a significant factor in safe
and reliable ETOPS.
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Chapter 3. Requirements for ETOPS
Authorization
Section 135.364 permits operation of
passenger-carrying airplanes over a
route that contains a point farther than
180 minutes flying time from an airport
in still air at normal cruising speed with
one-engine inoperative when approved
by the Administrator. Certificate holders
seeking approval for ETOPS must
incorporate ETOPS requirements into
their approved operations, and if
required, maintenance programs.
ETOPS must be authorized in the
certificate holder’s operations
specifications and conducted in
compliance with those sections of part
135 applicable to ETOPS, including
Appendix G.
Two independent transmitters and
two independent receivers, appropriate
to the planned route, are required for
ETOPS flights. At least one of each must
be capable of voice communication. If
operating in areas where voice
communication is not possible or of
poor quality, alternate systems such as
data link may be used.
301. Airplane Requirements for
ETOPS Authorization.
a. Airplanes Manufactured after
February 15, 2015. No person may
operate a passenger-carrying multiengine airplane that was manufactured
after February 15, 2015 in accordance
with ETOPS unless the airplane is
certificated for ETOPS under 14 CFR
part 25, § 25.1535.
b. Airplanes Manufactured on or
Before February 15, 2015. Passengercarrying, multi-engine turbine-powered
airplanes manufactured on or before
February 15, 2015 do not need to be
type designed for ETOPS in accordance
with § 25.1535. However, the airplane
should be acceptable to the
Administrator.
302. Certificate Holder Requirements
for ETOPS Authorization.
a. Operational Experience.
(1) As international operating
experience typically involves long-range
flights, before applying for authorization
to conduct ETOPS a certificate holder
must have at least 12 months experience
operating a transport-category multiengine turbine-powered airplane in
international operations (excluding
Canada and Mexico). Operations to or
from the State of Hawaii may be
considered as experience in
international operations.
(2) Certificate holders granted
authority to operate under part 135 or
part 121 before February 15, 2007, may
credit up to 6 months of domestic
operating experience (including Canada
and Mexico) in a transport category
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turbojet airplane as part of the required
12 months of international experience.
(3) Operating experience gained by a
certificate holder in operating any type
of equipment in ETOPS may be credited
towards the operating experience
requirements.
b. Oversight Activities.
(1) Certificate holders should ensure
that:
(a) All appropriate management
personnel are aware of the unique and
demanding nature of ETOPS.
(b) Airplanes involved in ETOPS
receive the highest feasible level of
flight-following services.
(2) Certificate holders should:
(a) Ensure that airplanes flown in
accordance with ETOPS are maintained
and equipped according to
recommended ETOPS standards and
practices.
(b) Ensure that flightcrew and
maintenance personnel involved in
ETOPS are properly trained and
qualified in all aspects of ETOPS per the
certificate holders approved programs.
(c) Develop a Minimum Equipment
List (MEL) that reflects the unique
aspects of ETOPS for each type of
airplane operating in accordance with
ETOPS.
(d) In addition to the information
required in § 135.83, certificate holders
must ensure flight crewmembers, for
preflight and during flight, have access
to the most current information
available about possible ETOPS
alternates, destination and destination
alternate airports to include:
1. Airports.
• Facilities (for example snow
removal, fuel availability, aircraft rescue
and fire fighting capability)
• Navigation and communications
aids
• Construction affecting takeoff,
landing, or ground operations
• Air traffic facilities
2. Runways, clearways, and stopways.
• Dimensions
• Surface
• Marking and lighting systems
• Elevation gradient
3. Displaced thresholds.
• Location.
• Dimensions.
• Take off, landing or both.
303. Flight Crewmember Training
Requirements for ETOPS. The certificate
holder’s flight crewmember training
program must provide ETOPS training
for flight crewmember in accordance
with its approved program for ETOPS.
The training should include, but is not
limited to, the following areas:
a. ETOPS regulations and advisory
materials.
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b. Review of representative routes and
airports within a ETOPS area of
operation.
c. Procedures for determining the
ETOPS entry point and maximum
diversion distance allowed under
ETOPS.
d. Procedures for determining, before
entry into an ETOPS area of operation,
that critical systems and components
are operating within normal parameters.
Critical Systems and components that
may affect the decision to enter into the
ETOPS area of operation include, but
are not limited to the following:
(1) Engines and powerplants.
(2) Pressurization.
(a) Dual sources of pressurization.
(b) Automatic pressurization mode.
(3) A sufficient supply of oxygen for
the planned flight, and the impact
oxygen endurance may have on fuel
requirements.
(4) Auto flight system, including:
(a) Altitude hold.
(b) Heading hold.
(5) Electrical systems.
e. Airplane performance, including
engine-out performance data, driftdown,
engine-out service ceiling data, and
engine-out instrument approach
procedures.
f. Flight preparation, planning, and
preflight, including:
(1) ETOPS alternate airport
requirements.
(2) Conduct a crewmember briefing
for each ETOPS leg.
(3) Inflight procedures for updating
weather forecasts and other reports of
airport conditions.
(4) Fuel/oil requirements at departure,
including calculation of reserves
required for:
(a) Identification of the most critical
fuel-use scenario and most critical point
for a diversion during a flight,
considering possible one-engine failure
and/or airplane depressurization with
all engines operating or one engine out.
(b) The uncertainty of long-term
terminal and en route weather forecasts.
(c) The uncertainty of en route wind
forecasts in remote areas.
(d) Possible navigational inaccuracy.
g. Flight progress monitoring,
including fuel management procedures
in the event a diversion is necessary for
any reason.
h. Criteria for selecting appropriate
ETOPS alternate airports, both during
flight planning and in flight, including
the impact of en route changes in
weather forecasts and other operational
conditions that may impact use of these
airports.
i. Procedures and guidelines for
making timely and appropriate
diversion decisions and implementing
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appropriate diversion procedures,
including:
(1) Use of alternate navigation and
communication systems, including
flight management devices.
(2) Abnormal and emergency
procedures to be followed in the event
of equipment or systems failures during
ETOPS, including:
(a) Considerations for single, multiple,
and compounding (that is, one failure
leads directly or indirectly to the failure
of another piece of equipment) failures
in flight that would precipitate a go/nogo and diversion decision. For example,
if standby sources of electrical power
significantly degrade cockpit
instrumentation to the pilots, training
should include considerations for flying
an instrument approach with
instruments powered only by an
alternate source of electrical power.
(b) Operational restrictions associated
with equipment or component/systems
failures, including restrictions
associated with existing deferred
maintenance items (MEL and/or
Configuration Deviation List
considerations).
(c) Use of emergency equipment,
including duration of time limited
systems such as battery, oxygen, and fire
extinguishing.
(d) Procedures to be followed in the
event a planned ETOPS alternate airport
is no longer acceptable.
j. Understanding of normal and
abnormal/emergency procedures for
additional or equipment modified
specifically for ETOPS (modified
oxygen and fuel systems).
k. Fuel management procedures and
monitoring/logging procedures to be
followed during the en route portion of
the flight. These procedures should
provide for an independent cross check
(manual versus automatic or pilot
versus copilot) of fuel quantity
indicators. For example, fuel flows
could be used to calculate fuel burned
and compared to fuel loaded minus
indicated fuel remaining.
l. ETOPS pre-departure service or
maintenance checks must be performed
by flight crewmembers that holds an
airframe and powerplant certificate and
is ETOPS-qualified before departure on
a ETOPS flight from an airport lacking
ETOPS-trained maintenance personnel.
m. Methods of maintaining position
and situational awareness.
n. Methods of determining the
location of the nearest en route alternate
airports.
o. Use of plotting charts, both
preflight and in flight.
p. Responsibilities following an
unscheduled landing.
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Note: Check Airman used by the certificate
holder for ETOPS training should ensure
standardized flight crewmember practices
and procedures are followed and emphasize
the special nature of ETOPS. In addition to
the check airman qualification and training
requirements of §§ 135.337 and 135.339,
certificate holders should require that
company check airmen understand the
unique requirements of ETOPS.
304. Maintenance Requirements for
Two-Engine ETOPS Authorization. The
certificate holder conducting ETOPS
with two-engine airplanes must comply
with the ETOPS maintenance
requirements as specified in
§ 135.411(d), which are discussed in
this section.
a. Maintenance Program
Requirements. The basic maintenance
program for the airplane being
considered for ETOPS is the certificate
holder’s continuous airworthiness
maintenance program. Each airplane
authorized to conduct ETOPS must be
maintained under such a program as
provided in § 135.411(a)(2) regardless of
the airplane-engine combination, size
and seating configuration, plus the
additional requirements contained in
Appendix G to part 135. In addition to
the basic, minimum continuous
airworthiness maintenance program
requirements, the certificate holder
must develop and use an ETOPS
maintenance program to include the
following:
(1) Continuous Airworthiness
Maintenance Program (CAMP). The
basic maintenance program for the
airplane being considered for ETOPS is
a CAMP that may currently be approved
for a non-ETOPS certificate holder for a
particular make and model airplaneengine combination. The basic CAMP
must be a maintenance and inspection
program that contains the instructions
for continued airworthiness (ICA) based
on the manufacturer’s maintenance
program, or those contained in a
certificate holder’s maintenance manual
approved in its operations
specifications. The certificate holder
and its certificate-holding district office
(CHDO) must review the CAMP to
ensure it provides an adequate basis for
development of a ETOPS maintenance
program. The certificate holder’s ETOPS
CAMP must include specific basic
ETOPS requirements, which will be
incorporated as supplemental
requirements to the CAMP. These
supplemental requirements include the
enhanced maintenance and training
processes that will ensure ETOPS
airplanes achieve and maintain the level
of performance and reliability necessary
for ETOPS operations. These
supplemental requirements are referred
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to in the industry as ETOPS processes
or ETOPS process elements. Prospective
ETOPS certificate holders must
supplement their basic CAMP with the
following program elements defined in
sections b through p below.
b. ETOPS Maintenance Document.
The certificate holder must develop a
document for use by personnel involved
in ETOPS. This document need not be
inclusive but should at least reference
the maintenance program and other
pertinent requirements clearly
indicating where all facets of the ETOPS
maintenance program are located in the
certificate holder’s document system.
All ETOPS requirements, including
supportive programs, procedures,
duties, and responsibilities, must be
identified. The ETOPS document(s)
must reflect the actual policies and
procedures the certificate holder expects
their ETOPS maintenance personnel to
adhere to. The document(s) should be
user friendly, and be accessible to all
affected personnel. The initial
document and each revision must be
submitted to the CHDO and be approved
before being adopted.
c. Pre-Departure Service Check
(PDSC).
(1) The certificate holder must
develop an ETOPS PDSC to verify that
the airplane and certain significant
items are airworthy and ETOPS capable.
Each certificate holder’s PDSC may vary
in form and content. One certificate
holder may have a one page PDSC while
other certificate holders using the same
airplane-engine combination may have
six or more pages of items in their
PDSCs. The prerequisite for an
acceptable PDSC is content and
suitability for the specific certificate
holder’s needs.
(2) All certificate holders must
address ETOPS significant system
airworthiness in their ETOPS
maintenance program, including the
PDSC. For example, proper servicing of
fluids, such as engine, auxiliary power
unit (APU), generator systems, and
hydraulic systems is a vital ingredient to
successful ETOPS operations. Current
ETOPS operations have had incidents
resulting from improper fluid servicing
that have resulted in IFSDs and
diversions. Certificate holders should
consider this area very seriously when
developing their maintenance checks,
including the PDSC.
(3) Some certificate holders may elect
to include tasks in the PDSC that are
driven by their enhanced CASS program
and are not related to ETOPS significant
systems. However, the certificate holder
clearly must identify the ETOPS related
tasks on their PDSC because non-ETOPS
qualified maintenance personnel may
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accomplish the non-ETOPS tasks. An
ETOPS-qualified maintenance
individual must complete all ETOPSrelated tasks and an ETOPS-qualified
maintenance individual with an
airframe and powerplant rating must
certify the entire check. When outside
the United States, if an individual with
an airframe and powerplant rating is not
available, then a trained individual
employed by a FAA certificated repair
station must certify the entire PDSC.
The PDSC must be certified complete
immediately before each scheduled
ETOPS flight. The term ‘‘immediately’’
historically has meant to be no more
than 2 to 4 hours before the flight.
However, some relief from this time
may be granted under certain
conditions. The certificate holder
should explain any rational for such
deviations in its ETOPS maintenance
document, which is approved by its
CHDO.
(4) A PDSC may not be required
before all ETOPS flights. The FAA may
grant relief following irregular
operations because of non-mechanical
issues, such as weather or medical
emergency diversions, or when
operating ETOPS into specific areas of
operation. For example, if an airplane
scheduled for an ETOPS flight receives
a PDSC before departure and
subsequently must divert or turn back
for other than mechanical reasons, the
certificate holder must identify in its
ETOPS maintenance document what
procedures its flight operations and
maintenance personnel would follow to
preclude performing another PDSC. If a
mechanical discrepancy develops as a
result of the diversion or turn back, the
certificate holder would have to perform
another PDSC. For example, when an
overweight landing inspection reveals a
discrepancy that requires maintenance
intervention, another PDSC would be
required.
d. ETOPS Dual Maintenance
Procedures.
(1) ETOPS dual maintenance,
otherwise referred to as identical
maintenance, multiple maintenance,
and simultaneous maintenance, requires
special consideration by the certificate
holder. This is to recognize and
preclude common cause human failure
modes. Proper verification processes or
operation tests prior to ETOPS are
required when dual maintenance on
significant systems occurs.
(2) Dual maintenance on the ‘‘same’’
ETOPS significant system can be
described as actions performed on the
same element of identical, but separate
ETOPS significant systems during the
same routine or non-routine visit.
Examples of maintenance on the ‘‘same’’
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ETOPS significant system are:
maintenance of both SATCOM systems
during a turnaround flight; removal of
both engine oil filters or both chip
detectors; and replacement of both chip
detectors.
(3) Dual maintenance on
‘‘substantially similar’’ ETOPS
significant systems specifically
addresses maintenance actions on
engine-driven components on both
engines. An example of dual
maintenance on ‘‘substantially similar’’
ETOPS significant systems could
include: replacement of the no. 1
integrated drive generator and the no. 2
engine-driven pump.
(4) The certificate holder must
establish procedures that minimize
identical maintenance actions from
being scheduled or applied to multiple
similar elements in any ETOPS
significant system during the same or
non-routine visit. In order to manage
this requirement the certificate holder
must develop a list of fleet-specific
ETOPS significant systems and include
them in their ETOPS maintenance
document(s).
(5) The FAA also recognizes that
sometimes ETOPS dual maintenance
actions cannot be avoided or precluded,
because of unforeseen circumstances
that occur during ETOPS operations. In
the line maintenance arena, for
example, when an ETOPS airplane has
inbound discrepancies on both engines’
oil systems, or there is a generator
problem on one engine, and an oil
system discrepancy on the other engine.
Another example is if both SATCOM
systems require maintenance at the
same time during a turnaround flight.
Additionally, staggering maintenance on
ETOPS Significant Systems in the heavy
maintenance arena isn’t always possible
or feasible. However, to minimize
human factor common cause risk, the
certificate should attempt to minimize
dual maintenance on ETOPS Significant
Systems wherever/whenever possible.
(a) In any event, when dual
maintenance is performed on a ETOPS
Significant System, the certificate
holder must have written procedures in
its ETOPS maintenance document that
address this situation. At a minimum,
the certificate holder must ensure:
1. Separate ETOPS-qualified
maintenance persons perform the tasks.
2. The maintenance action on each of
the elements in the ETOPS Significant
System is performed by the same
technician under the direct supervision
of a second ETOPS qualified individual,
and
3. It verifies the effectiveness of the
corrective actions to those ETOPS
Significant Systems before the airplane
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enters the ETOPS area of operations.
The verification action must be
performed using ground verification
methods, and in some instances, inflight verification methods described in
the next section of this AC. On an
exception basis, the same ETOPS
qualified technician under the
supervision of an ETOPS qualified
Central Maintenance Control person
may perform the dual maintenance and
the ground verification methods only if
in-flight verification action is
performed.
(b) The FAA acknowledges that the
servicing of fluids and gases is not
considered maintenance; however, these
task when done improperly have
adversely affected ETOPS operations.
The certificate holder should recognize
the hazard associated with improper
servicing and do all possible to mitigate
the associated risk. Specifically,
servicing tasks such as engine, APU,
and generator system oil servicing are
tasks that require high levels of
attention. The FAA encourages the
certificate holder to ensure that its
programs have separate individuals
perform such servicing. However, the
FAA recognizes that many certificate
holder’s route and organizational
structures may not lend themselves to
these procedures. The certificate
holder’s programs should include
detailed servicing instructions or make
readily available servicing instructions,
and provide related on-the-job training,
regardless of whether one individual or
multiple individuals perform the task.
e. Verification Program.
(1) The certificate holder must
develop a verification program for
resolution of airplane discrepancies
(corrective action) in ETOPS significant
systems. This program must include
corrective action confirmation in
specific areas such as engine shutdown,
significant system failure, adverse
trends, or any prescribed event that
could effect an ETOPS operation. The
program must ensure corrective action
is taken and confirmed successful before
the airplane enters an ETOPS area of
operation. The certificate holder must
verify the effectiveness of the corrective
actions and prior to ETOPS flight or
entering ETOPS entry point. The ground
verification method is accomplished by
following the ICA contained in the
airplane maintenance manuals or the
certificate holder’s maintenance
manuals. These ICAs include built-in
test equipment, functional, and
operational checks that often include
leak checks after ground runs.
(2) Normally ground verification is
acceptable to ensure corrective action.
Under certain conditions ground
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verification beyond that recommended
in the ICA or in-flight verification
maybe required. An example of a
condition that would require an in-flight
verification is the replacement of an
APU component that could affect the
APU’s ability to start at ETOPS cruise
altitude after cold soaking. In-flight
verification may be conducted on
revenue flights provided the action is
completed before the ETOPS entry
point. Ground maintenance personnel
must coordinate with flight operations
personnel whenever an in-flight
verification is required. Each certificate
holder must identify its ETOPS
Significant Systems, ground verification
requirements, and in-flight verification
requirements in it ETOPS maintenance
document.
(3) The certificate holder must
establish a means to ensure any required
verification action is accomplished. The
certificate holder must include a clear
description of who initiates verification
actions and who is responsible for
completing the actions in its ETOPS
maintenance document.
f. Task Identification.
(1) The certificate holder must
identify all tasks that must be
accomplished or certified as complete
by ETOPS qualified personnel. The
intent is to have ETOPS trained
maintenance personnel accomplish
these identified tasks because they are
related to ETOPS. ETOPS specific tasks
should be:
(a) Identified on the certificate
holder’s work forms and related
instructions, or
(b) Parceled together and identified as
an ETOPS package.
(2) If a certificate holder does not
identify ETOPS-related task in their
current maintenance program, then all
task must be accomplished by ETOPSqualified personnel.
(3) In the event that maintenance is
performed on an ETOPS airplane by
personnel who are not ETOPS trained,
then the actions must be verified per the
certificate holder’s ETOPS verification
program.
g. Centralized Maintenance Control
Procedures. An ETOPS certificate
holder, regardless of the size of the
ETOPS fleet, must have a centralized
entity responsible for oversight of the
ETOPS maintenance operation. The
certificate holder must develop and
clearly define in its ETOPS maintenance
document the specific procedures,
duties, and responsibilities for
involvement of their centralized
maintenance control personnel in the
ETOPS operation. These established
procedures and centralized control
processes would preclude an airplane
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from being dispatched for ETOPS flights
after an engine in-flight shut down
(IFSD), ETOPS significant system
failure, or discovery of significant
adverse trends in system performance
without appropriate corrective action
having been taken.
h. ETOPS Parts Control. The
certificate holder must develop a parts
control program that ensures that proper
parts and configurations are maintained
for ETOPS. The program must include
procedures to verify that the parts
installed on ETOPS airplanes during
parts borrowing or pooling
arrangements, as well as those parts
used after repair or overhaul, maintain
the necessary ETOPS configuration.
i. Enhanced Continuing Analysis and
Surveillance System (CASS) Program.
The CASS program must be enhanced to
include all of the elements of the ETOPS
CAMP. The program must include the
additional reporting procedures for
significant events detrimental to ETOPS
flights contained in Appendix G to part
135.
j. Propulsion System Monitoring.
(1) The certificate holder must
conduct an investigation into the cause
of each IFSD and submit findings to the
CHDO. If the certificate holder or CHDO
determines that corrective action is
necessary. The certificate holder must
implement a corrective action. For all
Propulsion System reportable events the
certificate holder should determine
whether corrective action is required. If
the cause of an event is identified
within a certificate holder’s area of
responsibility, the certificate holder
should take immediate corrective
action.
(2) Causes of IFSDs or other engine/
propulsion system problems may be
associated with type design problems,
and/or maintenance and operational
procedures applied to the airplane. It is
very important to identify the root cause
of events so that an indication of
corrective action is available; a
fundamental design problem requires an
effective final fix. Repetitive inspections
may be satisfactory as interim solutions
but long term design solutions such as
terminating actions, may be required.
Design problems can affect an entire
fleet of airplanes. A certificate holder,
who experiences a failure that is a type
design related event, should not be
operationally penalized by the
Administrator for a problem that is
design-related and may not be of their
own making. However, maintenance or
operational problems may be wholly, or
partially, the responsibility of the
certificate holder.
k. Engine Condition Monitoring. The
certificate holder must develop a
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program for its ETOPS engines that
describes the parameters to be
monitored, method of data collection,
and corrective action processes. The
program should reflect the
manufacturer’s instructions and
industry practices or they should
establish a program that demonstrates
an equivalent level of monitoring and
data analysis. The goal of this
monitoring program should be to detect
deterioration at an early stage, and to
allow for corrective action before safe
operation is affected. Engine limit
margins should be maintained so that
prolonged engine inoperative diversions
may be conducted without exceeding
approved engine limits (for example,
rotor speeds and exhaust gas
temperature) at all approved power
levels and expected environmental
conditions. Engine margins preserved
through this program should account for
the effects of additional engine loading
demands (for example anti-ice and
electrical), which may be required
during IFSD flight phase associated with
the diversion. If oil analysis monitoring,
such as the Spectrographic Oil Analysis
Program, is meaningful and
recommended by the manufacturer, the
certificate holder should include it in
their program.
l. Oil Consumption Monitoring. The
certificate holder must develop an
engine oil consumption monitoring
program to ascertain that there is
enough oil to complete any ETOPS
flight. The certificate holder’s
consumption limit must not exceed the
manufacturer’s recommendations, and it
must trend oil consumption. The
certificate holders trending program
may be done manually or by an
electronic means. The program must
consider the amount of oil added at the
departing ETOPS station with reference
to the running average consumption as
well as monitor for sudden increases in
consumption. The monitoring must be
continuous including non-ETOPS
flights and the oil added at the ETOPS
departure station. For example, after
servicing, the oil consumption may be
calculated by maintenance personnel as
part of the pre-departure check. The
amount of oil added also could be
reported to a centralized maintenance
control for calculation before the ETOPS
flight. If the APU is required for ETOPS,
it must be included in the oil
consumption monitoring program. Any
corrective actions taken regarding oil
consumption must be verified before
ETOPS departure.
m. APU In-Flight Start Program.
(1) If the airplane type certificate
requires an APU but does not normally
require the APU to operate during the
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ETOPS portion of the flight, the
certificate holder must develop an inflight start and run reliability program to
ensure that the APU will continue to
provide the performance and reliability
established by the manufacturer. This
monitoring program should include
periodic sampling of each airplane’s
APU in-flight starting capabilities.
Specifically, the certificate holder
should ensure that each airplane’s APU
periodically is sampled rather than
repeatedly sampling the same APUs.
The certificate holder may adjust
sampling intervals according to system
performance and fleet maturity. The
certificate holder and its CHDO should
periodically review the certificate
holder’s APU in-flight start program
data to ensure that the in-flight start
reliability is maintained. Should the
APU in-flight start rate 12-month rolling
average drop below 95 percent, the
certificate holder should initiate an
investigation into any common cause
effects or systemic errors in procedures.
(2) The certificate holder should
include the criteria below in APU inflight start program. The certificate
holder should make APU in-flight starts
subject to the following conditions:
(a) In-flight APU starts do not need to
be performed on ETOPS flights;
however, the APU must be in the
ETOPS configuration in accordance
with the applicable CMP document, if
applicable, for credit to be allowed.
(b) If in-flight APU start is performed
on an ETOPS flight, the start may be
attempted on the return leg.
(c) The start attempt should be
initiated before top of descent, or at
such time that will ensure a 2-hour cold
soak at altitude before the start attempt.
(d) Within route or track constrains,
the objective would be met by
attempting a start near the highest
altitude assigned the route or track, and
the final attempt near the lower altitude
limits of the route or track, as defined
by ATC. These altitudes must be
representative of the ETOPS routes
flown.
(e) If the APU fails to start on the first
attempt, subsequent start attempts may
be made within the limits of the
airframe and APU manufacturer design
specifications stated in the applicable
airplane flight manual and airplane
maintenance manual.
(3) The certificate holder must report
any operationally required APU in-flight
start failures occurring during actual
ETOPS operations to its CHDO within
96 hours. The certificate holder also
must report any occurrences of an
ETOPS configured APU in-flight
unsuccessful start attempt occurring
during routine sampling (which exceed
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the airframe and APU manufacturer
design specifications) to its CHDO. The
final report should include corrective
actions taken as well as the status of
corrective action programs and fleet
upgrades.
n. Maintenance Training.
(1) The certificate holder is
responsible for ensuring that all
maintenance personnel who perform
maintenance on its ETOPS airplanes,
including repair stations, vendors, and
contract maintenance, have received
adequate technical training for the
specific airplane-engine combination it
intends to operate in ETOPS.
(2) The certificate holder must review
the existing airplane-engine
combination maintenance training
program with its CHDO to ensure that
it adequately provides the necessary
training. Additionally, the certificate
holder must develop ETOPS specific
training that focuses on the special
nature of ETOPS and take measures to
insure that this training is given to all
personnel involved in ETOPS. ETOPS
specific training is in addition to the
certificate holder’s accepted
maintenance training program used to
qualify individuals for specific airplanes
and engines and may be included in the
accepted maintenance training
curricula. It thus becomes the certificate
holder’s ETOPS training program. The
goal of this training is to ensure that all
personnel involved in ETOPS properly
accomplish ETOPS maintenance
requirements. The certificate holder is
responsible with acceptance from the
CHDO to determine which personnel
are involved in ETOPS, and must ensure
that each person’s level of ETOPS
training is commensurate with their
level of involvement with ETOPS
airplanes. For example, a mechanic who
is performing per-departure service
checks may be required to have a higher
level of ETOPS training and certification
than a mechanic performing routine
tasks on non ETOPS significant systems
during a heavy maintenance check. A
technician working ETOPS significant
systems in a heavy maintenance visit
environment must be appropriately
trained for ETOPS, but need not be
ETOPS certificated. Recurrent training
in all maintenance arenas should be
established and used to inform
personnel involved in ETOPS about
new equipment, requirements, operator
programs, etc. Experience has shown
recurrent training is a valuable
instrument in ‘‘lessons learned’’ for
ETOPS operations.
(3) ETOPS-qualified maintenance
personnel are those who have
successfully completed the certificate
holder’s ETOPS training program and
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who have satisfactorily performed
extended range tasks under the direct
supervision of an FAA-certificated
maintenance person who has had
previous experience with maintaining
the particular make and model airplane
being used by the certificate holder. For
new airplanes, it is understood the
certificate holder may not have an FAA
certified maintenance person available
who has previous experience with that
newly introduced make and model
airplane. In this instance, the training
received from the manufacturer’s
maintenance training program would be
acceptable.
o. Configuration Maintenance
Procedures (CMP).
(1) The CMP Standard specifies any
additional configuration, maintenance,
or operational requirement that is
uniquely applicable to ETOPS. The
requirements in the CMP are established
by the FAA at the time of initial ETOPS
type design approval of the airplaneengine combination. The CMP
document is typically published and
maintained by the airplane
manufacturer and includes identified
CMP requirements. The certificate
holder must implement the basic
configuration, maintenance, and
operating procedures standard,
identified in the CMP, before beginning
ETOPS operations. If a CMP document
exists for an ETOPS certificate holder’s
airplane, the certificate holder must
ensure that all applicable:
(a) Configuration features are installed
in the airplanes and engines,
(b) Maintenance procedures are
incorporated into the maintenance
program, and
(c) Demonstrated capabilities are
incorporated into the flight operations
manual and the minimum equipment
list, as required.
(d) Operators must coordinate any
deviation from the manufacturer’s CMP
requirements with the CHDO or Aircraft
Certification Office (ACO), as required
by the CMP document.
(2) Each certificate holder must
develop a system to ensure all CMP
requirements remain incorporated in its
airplanes, programs, and manuals
throughout the operational life of each
airplane, for as long as they operate in
ETOPS.
(3) The FAA will mandate any
subsequent CMP changes necessary for
continued safe ETOPS operations
through the airworthiness directive
process. The certificate holder should
review and consider voluntarily
incorporating any revised CMP standard
that enhances airplane reliability and/or
performance.
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(4) The certificate holder should
provide its CHDO a matrix detailing the
CMP standard for its proposed ETOPS
fleet. The matrix should specifically
include each CMP item number,
revision level, item description, and
reference documentation describing the
incorporation method, date, and place.
Note: There may not be a CMP for aircraft
operating under ETOPS manufactured prior
to February 16, 2015 that are not type
designed for ETOPS.
p. Reporting Requirements.
(1) In addition to the reporting
requirements of §§ 135.415 and 135.417,
the certificate holder must report the
following events to the CHDO.
(a) IFSDs, except planned IFSDs
performed for flight test.
(b) Diversions and turnbacks for
failures, malfunctions, or defects
associated with an airplane or engine
system.
(c) Uncommanded power or thrust
changes or surges.
(d) Inability to control the engine or
obtain desired power or thrust.
(e) Inadvertent fuel loss or
unavailability, or uncorrectable fuel
imbalance in flight.
(f) Failures, malfunctions, or defects
associated with ETOPS Significant
Systems.
(g) Any event that would jeopardize
the safe flight and landing of the
airplane on an ETOPS flight
(2) The certificate holder must submit
a report quarterly to the CHDO and the
airplane and engine manufacturer for
each airplane authorized for ETOPS
containing the hours and cycles for each
airplane. The reports may be submitted
in an electronic format.
Chapter 4. ETOPS Flight Planning
401. Time-Limited Systems
Requirements.
a. For ETOPS, the time required to fly
the distance to the planned ETOPS
alternate(s), at the all-engines-operating
cruise speed, correcting for wind and
temperature, may not exceed the time
specified in the Airplane Flight Manual
for the airplane’s most limiting fire
suppression system time required by
regulation for any cargo or baggage
compartments (if installed), minus 15
minutes.
b. Except as provided in a. above for
ETOPS, the time required to fly the
distance to the planned ETOPS
alternate(s), at the approved one-engine
inoperative cruise speed, correcting for
wind and temperature, may not exceed
the time specified in the Airplane Flight
Manual for the airplane’s most time
limited system time (other than the most
limiting fire suppression system time
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required by regulation for any cargo or
baggage compartments) minus 15
minutes.
Note: Certificate holders operating multiengine turbine-powered airplanes whose
Airplane Flight Manual does not contain the
time-limited system information needed to
comply with the requirements of a and b
above may continue ETOPS operations until
February 15, 2015.
402. Flight Planning/Management
Requirements.
a. Flight Information. In addition to
the requirements of 14 CFR part 91,
§ 91.503, the certificate holder should
ensure that the following information is
available for use by the flight
crewmember before departure:
(1) Planned route of flight.
(2) ETOPS entry/exit points.
(3) Planned ETOPS alternate airports.
(4) Equal time points.
(5) Fuel consumption and expected
use log.
(6) Flight progress reporting points.
(7) Weather and status of services and
facilities at all ETOPS alternate airports
as well as a reasonable number of
adequate airports with weather greater
than approach minimums other than the
designated ETOPS alternates along the
planned route that could be used for
diversion before departure.
b. Communication. Each airplane
used in ETOPS must be equipped with
two independent communication
transmitters and receivers, at least one
of which allows voice communication.
Both of these systems must be
operational at dispatch. The airplane
must also have two headsets or one
headset and one speaker installed and
operational. In areas where voice
communication facilities are not
available, or are of such poor quality
that voice communication is not
possible, communication using an
alternative system such as data link
must be substituted.
c. Potential Diversion Airports after
Departure.
(1) After departure, designated ETOPS
alternate airports must remain at or
above forecast operating weather
minima. If the weather at the designated
airports falls below operating minima,
the flight crewmember must designate
new ETOPS alternate airports within the
ETOPS diversion limit that meet
appropriate operating weather minima.
(2) The pilot or certificate holder
should monitor the airports within the
ETOPS area of operation that could be
used for diversion for deterioration in
the weather and limitations in the
availability of facilities and services that
would render an airport unsuitable for
landing in the event of a diversion. If
this monitoring is done by the certificate
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holder, a reliable method of
communication with the airplane must
be readily available.
(3) During the course of the flight, the
flight crewmember must be aware of
significant changes in conditions at the
designated ETOPS alternates,
particularly those conditions that would
render an airport unsuitable for landing
and improvement in airport weather to
conditions above operating minima.
(4) Before an ETOPS flight proceeds
beyond the ETOPS entry point, the
weather during the expected times of
arrival (from the earliest to the latest
possible landing time) at the designated
ETOPS alternates, as well as the landing
distances, airport services, and facilities
should be evaluated. If weather
conditions at each ETOPS alternate are
forecast to be below the operating
minima in the certificate holder’s
operations specifications for that airport
during this time (from the earliest to the
latest possible landing time), another
ETOPS alternate must be substituted
within the maximum ETOPS diversion
time that could be authorized for that
flight with weather conditions at or
above operating minima. The maximum
diversion time determined by the newly
selected ETOPS alternate(s) must not
exceed 240 minutes.
(5) Once the flight has gone beyond
the ETOPS Entry Point, an unexpected
worsening of the weather at the
designated ETOPS alternate to below
operating landing minima, or any event
that makes the runway at that airport
unusable does not require a turn back.
It is expected that the pilot-in-command
(PIC) must, in coordination with the
dispatcher if appropriate, exercise
judgment in evaluating the situation and
make a decision as to the safest course
of action. This may be a turn back, or
re-routing to another ETOPS alternate,
or continuing on its planned routing.
d. Engine Failures. All multi-engine
turbine-powered part 135 airplanes
must satisfy the performance
requirements of part 135 subpart I in the
event of engine(s) failure. The purpose
of ETOPS flight planning is to provide
the flight crew with a minimum number
of airports that are suitable for an en
route diversion for any circumstance,
including engine failure. For any
situation that the pilot in command
determines a diversion is necessary, no
part of this AC is meant in any way to
prejudice or limit the final authority and
responsibility of the PIC for the safe
operation of the airplane. The decision
to divert to the planned ETOPS alternate
or any other available airport will be a
decision of the pilot in command based
on his/her determination of what is the
most suitable for the situation. The PIC
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should consider all relevant factors in
determining the suitability of an airport.
The following factors and others may be
relevant in determining whether or not
an airport is suitable:
• Airplane configuration, weight,
systems status, and fuel remaining
• Wind and weather conditions en
route at the diversion altitude
• Minimum altitudes en route to the
diversion airport
• Fuel burn to the diversion airport
• Airport nearby terrain, weather and
wind
• Runways available and runway
surface condition
• Approach navigation aids and
lighting available
• Availability of crash, rescue and
firefighting equipment
• Facilities for passenger and
crewmember disembarkation and
accommodations
• Pilot’s familiarity with the airport
e. One Engine Failure. When
operating a two engine airplane with
one-engine inoperative, none of the
following factors should be considered
sufficient justification to fly beyond the
nearest suitable airport:
• The fuel supply is sufficient to fly
beyond the nearest suitable airport
• Passenger accommodations, other
than passenger safety
• Availability of maintenance or
repair resource
f. System Failures and Partial
Failures. If, as a result of reevaluating
airplane systems, a change in flight plan
is required, the pilot should revise the
flight plan information based on the
conditions, including weather
conditions, at designated ETOPS
alternates.
g. Other Diversion Scenarios. During
ETOPS an airplane may divert for
reasons other than an engine or systems
failure such as medical emergencies,
onboard fire or decompression. The
nature of the emergency and the
possible consequences to the airplane,
passengers and crew will dictate the
best course of action suitable to the
specific en route contingency. The flight
crew should decide on the best course
of action based on all available
information. The ETOPS Alternate
Airports required by Appendix G to part
135, § G135.2.5, Operational
Requirements, and designated for a
particular flight provide one option to
the pilot in command. However, these
ETOPS alternates may not be the only
airports available for the diversion and
nothing in this guidance in any way
limits the authority of the PIC.
403. ETOPS Fuel Planning
Requirements. A certificate holder
should consider the following factors
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when determining the amount of fuel to
carry onboard an airplane departing on
an ETOPS flight:
a. Unique Planning Factors.
(1) Current forecast winds and
meteorological conditions along the
expected flight path at the appropriate
one-engine inoperative cruise altitude
and throughout the approach and
landing;
(2) Any necessary operation of ice
protection systems and performance
loss because of ice accretion on the
unprotected surfaces of the airplane;
(3) Any necessary operation of the
APU, including APU oil consumption;
(4) Loss of airplane pressurization;
consideration should be given to flying
at an altitude meeting passenger and
crewmember oxygen requirements in
the event of loss of pressurization;
(5) Holding for 15 minutes over the
airport with a subsequent approach and
landing;
(6) Required navigational accuracy;
and
(7) Any known air traffic control
delays or restrictions.
b. Fuel Supply. No person may
dispatch or release for flight or takeoff
a multi-engine turbine-powered airplane
in ETOPS unless the fuel carried
onboard is the greater of:
(1) Fuel required under § 135.223, or;
(2) Considering wind and other
weather conditions expected, it has
enough fuel to satisfy (a) through (d)
below:
(a) Greater of the fuel sufficient to fly
to an ETOPS alternate:
1. Assuming a rapid decompression at
the most critical point followed by
descent to a safe altitude in compliance
with the oxygen supply requirements of
§ 135.157, or;
2. At the approved one-engine
inoperative cruise speed assuming a
rapid decompression and a
simultaneous engine failure at the most
critical point followed by descent to a
safe altitude in compliance with the
oxygen supply requirements of
§ 135.157, or;
3. At the approved one-engine
inoperative cruise speed assuming an
engine failure at the most critical point
followed by descent to the one-engine
inoperative cruise altitude.
(b) Upon reaching the alternate, hold
at 1,500 ft above field elevation for 15
minutes and then conduct an
instrument approach and land.
(c) Add a 5 percent wind speed factor
(that is, an increment to headwind or a
decrement to tailwind) on to the actual
forecast wind used to calculate fuel in
(2)(a) above to account for any potential
errors in wind forecasting. If a certificate
holder is not using the actual forecast
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wind based on a wind model acceptable
to the FAA, allow 5 percent of the fuel
required for (2)(a) above, as reserve fuel
to allow for errors in wind data. A wind
aloft forecast distributed worldwide by
the World Area Forecast System is an
example of a wind model acceptable to
the FAA.
(d) After completing the calculation in
(c), compensate in (2)(a) above for the
greater of:
1. The effect of airframe icing during
10 percent of the time during which
icing is forecast (including ice
accumulation on unprotected surfaces,
and the fuel used by engine and wing
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anti-ice during this period). Unless a
reliable icing forecast is available, icing
may be presumed to occur when the
total air temperature at the approved
one-engine cruise speed is less than +10
degrees Celsius, or if the outside air
temperature is between 0 degrees
Celsius and ¥20 degrees Celsius with a
relative humidity of 55 percent or
greater.
2. Fuel for engine anti-ice, and if
appropriate wing anti-ice for the entire
time during which icing is forecast,
(e) Unless the certificate holder has a
program established to monitor airplane
in service deterioration in cruise fuel
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burn performance and includes in fuel
supply calculations fuel sufficient to
compensate for any such deterioration,
increase the final calculated fuel supply
in (2)(a) (after completing the
calculation in (c)) by 5 percent to
account for deterioration in cruise fuel
burn performance.
(f) If the APU is a required power
source, then its fuel consumption must
be accounted for during the appropriate
phases of flight.
BILLING CODE 4910–13–P
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405. Landing Distance Requirements.
For the runway expected to be used, the
landing distance available must be
sufficient based on airplane flight
manual landing performance data to
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meet the landing distance limitations
specified in § 135.385 or § 135.393. The
certificate holder should take into
account the altitude of the airport, wind
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conditions, runway surface conditions,
and airplane handling characteristics.
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Chapter 5. Applications To Conduct
Etops
The unique nature of long range
operations necessitates an evaluation of
these operations to ensure that the
certificate holder’s proposed programs
are effective. The FAA will review the
certificate holder’s documentation and
training programs to validate that they
are appropriate for ETOPS. Each
certificate holder applying for ETOPS
approval should demonstrate the ability
to continuously maintain and operate
the particular airframe systems and
engines at levels of reliability
appropriate for the intended operation.
The certificate holder also should show
that it has trained its personnel to
achieve competency in ETOPS. The
certificate holder should show
compliance with the flight operations
and, if applicable, the maintenance
requirements of this AC.
Before a certificate holder is granted
operational approval, the FAA
Administrator will examine its
capability to conduct operations and
implement effective ETOPS programs in
accordance with the criteria detailed in
this AC. Only certificate holders who
have demonstrated capability to
conduct long range flights will be
considered for approval. The flights
conducted under ETOPS authority will
be limited to a maximum diversion time
of 240 minutes from an ETOPS alternate
airport, at an approved one-engine
inoperative cruise speed (under
standard conditions in still air) selected
by the certificate holder from a range of
speeds approved by the FAA that is
within the certificated operating limits
of the airplane.
501. Application Requirements for
ETOPS Approval.
a. A certificate holder requesting
approval for ETOPS should submit the
request, with any required supporting
data, to its CHDO at least 60 days before
the proposed start of ETOPS operations.
The certificate holder’s application will
be for a specific airplane-engine
combination and should address the
following topics: (See Appendix 2 for an
application checklist.)
b. Airplane. The applicant should list
the specific make and model of airplane
and engine and the airplane serial and
registration numbers to be used in
ETOPS.
c. Airplane Performance. The
altitudes and airspeeds used for
establishing the ETOPS area of
operation for each airframe-engine
combination should be shown to permit
compliance with the terrain and
obstruction clearance requirements of
§§ 135.381, 135.383 and the
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requirements of 135.181(a)(2), as may be
applicable.
d. MEL. The certificate holder should
submit an MEL, or revision to its MEL,
developed in accordance with the
Master MEL, appropriate to ETOPS.
e. Communication and Navigation
Facilities. As per § 135.165, the
certificate holder must demonstrate the
availability of two-way communication
during diversion at anticipated
diversion altitudes.
f. Training. The certificate holder
should document that it has
incorporated ETOPS training into its
crewmember training programs, and
that personnel conducting ETOPS
training are properly qualified.
502. Operating Experience
Requirements.
a. Each certificate holder requesting
approval to conduct ETOPS should have
appropriate operational experience,
including sufficient maintenance and
operation familiarity with the particular
airframe-engine combination.
Appropriate operational experience
involves conducting long-range flights
that require more complex flight
planning and careful execution in areas
where diversion alternatives are limited.
b. A certificate holder must satisfy the
operating experience requirements of
§ G135.2.2 as stated in Chapter 3,
Paragraph 302a of this AC.
503. Validation Flight Requirements.
a. Before granting initial ETOPS
authorization, the FAA may require
validation testing to demonstrate the
certificate holder’s ability to safely
conduct ETOPS. Validation testing may
be included as part of a certificate
holder’s airplane proving test as
required by § 135.145. Validation testing
can include evaluation of the certificate
holder’s policies and procedures,
systems, and, where practical, flight
simulation or table-top simulation. In
some cases, a validation flight may be
required.
b. If required, a validation flight can
be included in proving flights and can
be flown using representative ETOPS
routes. AFS–1 will determine the
conditions for each certificate holder’s
validation testing following a review, on
a case-by-case basis, of the certificate
holder’s experience and the proposed
operation. In the event a proving test
did not include ETOPS validation, the
certificate holder shall notify their
CHDO at least 7 days before conducting
the first ETOPS flight to allow the FAA
to monitor the operation.
Note: Validation flights may not be
required for certificate holders that meet the
operating experience requirements of
§ G135.2.2.
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Chapter 6. FAA Approval
601. ETOPS Approval Procedures.
a. For certificate holders seeking
ETOPS authority for the first time, the
application and supporting data, along
with the CHDO’s principal inspectors
(principal maintenance inspector,
principal avionics inspector and
principal operations inspector)
recommendations are forwarded to
AFS–1 for review and concurrence.
AFS–1 will authorize ETOPS operations
or state what additional requirements
are necessary to gain ETOPS
authorization. When authorized by
AFS–1, the CHDO will issue the
certificate holder operations
specifications authorizing ETOPS.
b. For certificate holders that have
existing ETOPS authority, the
application and supporting data should
be forwarded to the CHDO for approval.
The CHDO will issue the certificate
holder operations specifications
authorizing additional ETOPS airplaneengine combinations and/or areas of
operation.
602. ETOPS Operations
Specifications. As a minimum,
operations specifications for ETOPS
should provide the following
authorizations and limitations:
a. Approved airframe-engine
combination(s).
b. Current approved CMP standard
required for ETOPS, if appropriate.
c. ETOPS area(s) of operation.
d. Approved maintenance and
enhanced CASS program for ETOPS
including those items specified in the
type design approved standard, if
required.
e. Identification of the airplanes
authorized for ETOPS by make, model,
serial, and registration number.
603. Processes after Receiving ETOPS
Authority. If the certificate holder fails
to maintain its ETOPS program and
operation in accordance with
regulations and this guidance, or if the
airplane does not perform in accordance
with its ETOPS type design
requirements, the CHDO may initiate a
special evaluation. This may result in
the imposition of any necessary,
prudent operational restrictions and
corrective action to resolve problems in
a timely manner. If any problem
associated with airplane design is
identified, the CHDO should notify the
ACO responsible for type design
approval.
604. Changes to Approved ETOPS
Operations, Maintenance, and Training
Procedures. Following final ETOPS
approval, if a certificate holder
determines a need to make substantial
changes to its ETOPS operations,
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maintenance and training procedures, it
should submit such changes in a timely
manner to the CHDO for review and
acceptance before incorporation. The
certificate holder and its CHDO should
negotiate what constitutes a substantial
change to allow flexibility and take into
consideration a certificate holder’s
ETOPS experience. What is considered
substantial for a new entrant ETOPS
certificate holder may be considerably
different than for a certificate holder
with many years of ETOPS experience.
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Appendix 1. Definitions
The following definitions are applicable to
extended operations (ETOPS). They include
definitions from Title 14 of the Code of
Federal Regulations (14 CFR) part 1 and part
135 definitions as well as terms that are used
within the context of this advisory circular
(AC) with respect to ETOPS:
1. Adequate Airport. An airport that an
airplane operator may list with approval from
the Federal Aviation Administration (FAA)
because that airport meets the landing
limitations of 14 CFR part 135, § 135.385 or
is a military airport that is active and
operational (Airports outside FAA
jurisdiction may be considered adequate
provided that they are determined to meet
the equivalent standards and intent of
§ 135.385.
2. ETOPS(Extended Operations). An
operation authorized under part 135 that has
a point on a planned routing that is beyond
180 minutes flying time (in still air at normal
cruise speed with one-engine inoperative)
from an adequate airport.
3. ETOPS Area of Operation. The area
between 180 minutes and 240 minutes flying
time (as determined in the ETOPS definition
above) from an adequate airport.
4. ETOPS Alternate Airport. An adequate
airport listed in the certificate holder’s
operations specifications that is designated in
a dispatch or flight release for use in the
event of a diversion during ETOPS. This
definition applies to flight planning and does
not in any way limit the authority of the
pilot-in-command during flight.
5. ETOPS Entry Point. ETOPS entry point
is the first point on the route of an authorized
flight which is more than 180 minutes from
an adequate airport. The ETOPS entry point
is calculated at an approved one-engine
inoperative cruise speed under standard
conditions in still air.
6. ETOPS Dual Maintenance. Maintenance
on the ‘‘same’’ ETOPS significant system.
Dual maintenance is maintenance actions
performed on the same element of identical,
but separate ETOPS Significant Systems
during a scheduled or unscheduled
maintenance visit. Dual maintenance on
‘‘substantially similar’’ ETOPS significant
systems means maintenance actions
performed on engine-driven components on
both engines during the same maintenance
visit.
7. ETOPS Significant System. An airplane
system, including the propulsion system, the
failure or malfunctioning of which could
adversely affect the safety of an ETOPS flight,
or the continued safe flight and landing of an
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airplane during an ETOPS diversion. Each
ETOPS significant system is either an ETOPS
group 1 significant system or an ETOPS
group 2 significant system.
a. An ETOPS group 1 Significant System
(1) Has fail-safe characteristics directly
linked to the degree of redundancy provided
by the number of engines on the airplane.
(2) Is a system, the failure or malfunction
of which could result in an IFSD, loss of
thrust control, or other power loss.
(3) Contributes significantly to the safety of
an ETOPS diversion by providing additional
redundancy for any system power source lost
as a result of an inoperative engine.
(4) Is essential for prolonged operation of
an airplane at engine inoperative altitudes.
b. An ETOPS group 2 significant system is
an ETOPS significant system that is not an
ETOPS group 1 significant system.
8. ETOPS Qualified Personnel. A person
performing maintenance for the certificate
holder, who has satisfactorily completed the
certificate holder’s ETOPS training program.
9. Equal Time Point (ETP). A point on the
route of flight where the flight time,
considering wind, to each of two selected
airports is equal.
10. In-Flight Shut Down (IFSD). For
ETOPS, when an engine ceases to function
(when the airplane is airborne) and is
shutdown, whether self induced, flight crew
initiated or caused by an external influence.
The FAA considers IFSD for all causes: for
example, flameout, internal failure, flight
crew initiated shutdown, foreign object
ingestion, icing, inability to obtain or control
desired thrust or power, and cycling of the
start control, however briefly, even if the
engine operates normally for the remainder
of the flight. This definition excludes the
airborne cessation of the functioning of an
engine when immediately followed by an
automatic engine relight and when an engine
does not achieve desired thrust or power but
is not shutdown.
11. North Polar Area. The entire area north
of 78° North latitude.
12. One-Engine Inoperative Cruise Speed
(Approved). For the purposes of the part 135
applicable to ETOPS, the one-engine
inoperative cruise speed is a speed selected
by the certificate holder from a range of
speeds approved by the FAA that is within
the certificated operating limits of the
airplane. This speed is used to determine
whether a proposed routing is subject to the
requirements of Appendix G of part 135
(ETOPS) and is used during ETOPS flight
planning for calculating both fuel reserve
requirements and the still air distance
associated with the ETOPS area of operation
for a specific flight.
13. Satellite Communication (SATCOM).
Satellite communication equipment.
Appendix 2. ETOPS Application
Checklists
The following checklists are provided to
facilitate a certificate holder’s application for
extended operations (ETOPS) approval.
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1. ETOPS Application Checklist—
Maintenance
Type Design
1. Date of type design and review of each
airframe/engine for ETOPS.
2. In-service experience for each airframe/
engine combination:
a. Number of months/years of operational
experience with the specific airframe/
engine combination,
b. Total number of international (excluding
Canada and Mexico) flights with the
specific airframe/engine,
c. Airframe/engine hours and cycles,
d. In-flight shutdown rate (all causes),
e. Mean time between failure for ETOPS
critical systems/components,
f. Record of auxiliary power unit (APU)
start and run reliability,
g. Record of delays and cancellations, and
identify causes by airplane system,
h. Record of significant certificate holder
events:
(1) Uncommanded power changes (surge or
roll back),
(2) Inability to control engine or obtain
desired power,
(3) Total number of in-flight shutdown
events.
ETOPS Maintenance Requirements
A Supplemental ETOPS Maintenance
Program is required and must contain the
following elements:
1. ETOPS Manual.
a. Identify as a chapter in the general
maintenance manual.
b. Submit to the Flight Standards District
Office 60 days before the implementation
of ETOPS flights.
c. Preclude identical action being applied
to multiple similar elements in ETOPS
critical system (for example, fuel control
change on both engines).
d. Identify ETOPS tasks on routine work
forms and instructions.
e. Clearly define ETOPS procedures in
maintenance program, such as,
centralized maintenance control.
f. Develop ETOPS service check:
(1) Verify the airplane status and ensure
that certain critical items are acceptable.
(2) Have check signed off by an ETOPS
qualified person.
2. Oil Consumption Program.
a. Reflect manufacturers’
recommendations.
b. Be sensitive to oil consumption trends.
c. Record the amount at dispatch stations.
d. Monitor running average consumption.
e. Include Spectrographic Oil Analysis
Program samples, if meaningful to make
and model.
f. Add APU to the program.
3. Engine Condition Monitoring.
a. Describe the parameters to be monitored.
b. Identify method of data collection.
c. Describe corrective action process.
d. Detects deterioration at an early stage.
4. Resolution of Airplane Discrepancies.
a. Describe verification program to ensure
corrective action following:
(1) Engine shutdown,
(2) Primary system failure,
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(3) Adverse trends or any events, which
require verification flight (or other action
to assure their accomplishment).
b. Describe who must initiate verification
actions and the section responsible for
the determination of what action is
necessary.
c. Describe how to resolve primary systems
(APU).
d. Describe the conditions requiring
verification actions.
5. Enhanced CASS Program.
a. Should be event oriented.
b. Incorporate reporting procedures (96
hours) for significant events detrimental
to ETOPS.
(1) In addition to the items in mechanical
reliability reports (Title 14 of the Code of
Federal Regulations (14 CFR) part 135,
§§ 135.415 and 135.417) the following
are included:
• In-flight shutdowns
• Diversion or turnback
• Uncommanded power changes or surges
• Inability to control the engine or obtain
desired power
• Problems with systems critical to ETOPS
• Any other event detrimental to ETOPS
(2) The report should identify the
following:
• Airplane identification (make and ‘‘N’’
number)
• Engine identification (make and serial
number)
• Total time, cycles and time since last
shop visit
• For systems: time since overhaul or last
inspection of the unit
• Phase of flight
• Corrective action
6. Propulsion System Monitoring In-Flight
Shut Down (IFSD). Describe the process to
investigate all IFSDs.
7. Maintenance Training. Focus on special
nature of ETOPS and maintenance
requirements.
8. ETOPS Parts Control.
a. Ensures proper parts and configuration
are maintained for ETOPS.
b. Verify parts placed on ETOPS airplanes
during parts borrowing or pooling
arrangements.
c. Tracks and verifies those parts used after
repair or overhaul.
2. ETOPS Application Checklist–Operations
1. Type Design.
a. Date of type design approval of each
airframe/engine for ETOPS and
maximum diversion time approved for
the airframe/engine.
b. In-service experience for each airframe/
engine combination:
Note: The data for item a. may be
submitted in the maintenance portion of the
application.
2. Authorized Area of Operations for Each
Airframe/Engine Combination.
a. Maximum diversion time and distance
from an adequate airport. Show
performance chart, which is used to
calculate the distance.
b. Describe how flight planning will
consider terrain clearance along planned
and diversion routes based on a selected
range of single-engine speeds:
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c. Calculate obstacle clearance as follows:
(1) The diversion profile/airspeed used to
calculate the area of operations should
be used in evaluating obstacle clearance;
(2) NET performance data should be used;
(3) Maximum possible diversion gross
weight should be used;
(4) Plus 10 temperature deviation should
be used;
(5) Wing and engine anti-ice should be
assumed to be OFF;
(6) Advantage may be taken of drift down
from cruise altitude to single engine
inoperative cruise altitude; and
(7) All terrain and obstructions should be
cleared by 1000 feet (2000 feet in
driftdown).
3. Plotting Chart Showing Area of
Operations. Describe how the flightcrew will
be provided a plotting chart. Diversion
distance circles should be plotted from en
route alternates used to calculate the area of
operations.
4. Copy of Minimum Equipment List. Show
compliance with Master Minimum
Equipment List. (For each airframe/engine
combination, if necessary.)
5. Sample Copies.
a. Computer flight plan,
b. Plotting chart with annotations required
for typical flight (e.g., ETP’s, route of
flight). May be shown on plotting chart
submitted under item b., (3), above.
6. En Route Alternates.
a. Describe how ETOPS alternates will be
selected to:
(1) Indicate compliance with landing
distances, services, and facilities.
(2) Show consideration of en route
alternate minimums and crosswind
component in selection of en route
alternates.
b. Show maximum crosswind component
used for ETOPS alternate selection at
dispatch.
c. Ensure en route alternate minimums
comply with Operation Specification
paragraph C055.
d. Show compliance with evaluation of
alternate conditions during the en-route
phase.
7. Communication and Navigation Facilities.
Describe how crewmembers will determine
adequacy of communication and navigation
facilities.
8. Airplane Performance Data. For each
airframe/engine combination, show
operations manual pages used as a reference
to insure compliance with the requirements
in this AC.
9. Fuel and Oil Supply. Show how
crewmembers will comply with the fuel and
oil requirements.
10. Flightcrew member Training and
Evaluation Program.
a. Show where flight crewmember training
items identified in Section 303 of this
AC are covered.
b. Show that any training issues, if
appropriate, identified in the Flight
Standardization Board have been
incorporated in the training program.
11. Weather. Show how the crewmembers
will obtain required weather information.
12. Equipment. Show how the crewmembers
will comply with § 135.165 and Appendix G
to part 135.
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13. Plan of Validation Flight or Flights.
a. Proposed dates,
b. Diversion required,
c. Revenue or non-revenue.
Appendix 3. Polar Operations Under 14
CFR Part 135
1. Title 14 of the Code of Federal
Regulations (14 CFR) part 135, § 135.98 states
that no certificate holder may operate an
aircraft in the region north of 78° North
latitude (‘‘North Polar Area’’), other than
intrastate operations wholly within the state
of Alaska, unless authorized by the Federal
Aviation Administration (FAA). This
appendix provides an acceptable means, but
not the only means, of conducting Polar
operations in accordance with § 135.98.
2. Since Polar operational guidance is also
provided for certificate holders operating
under 14 CFR part 121, the following
advisory circulars (AC) may be helpful in
planning Polar operations.
a. AC 120–ETOPS, Extended Operations.
b. AC 120–61A, In-Flight Radiation
Exposure.
3. NORTH POLAR OPERATIONS. Before
conducting operations in the North Polar
Area, a certificate holder must develop plans
in preparation for all such flights. Certificate
holders must consider airplane and
equipment configuration requirements, and
in planning, must also consider the following
items that are unique to Polar operations.
a. Airport Requirements for Designation as
Polar-Diversion Airports. Before each flight,
certificate holders must designate alternate
airports that can be used in case an en route
diversion is necessary. The airplane should
have a reasonable assurance that the weather
during periods when the certificate holder
would need the services of the airport are
within the operating limits of the airplane.
The airplane should be able to make a safe
landing and maneuver off the runway at the
diversion airport. In addition, those airports
identified for use during an en route
diversion should be capable of protecting the
safety of all personnel by allowing:
(1) Safe offload of passengers and
crewmember during possible adverse
weather conditions;
(2) Providing for the physiological needs of
the passengers and crewmember until a safe
evacuation is completed; and
(3) Safe extraction of passengers and
crewmember as soon as possible (execution
and completion of the recovery should be
within 12 to 48 hours following landing).
b. Recovery Plan for Passengers at
Diversion Alternates. Passenger recovery
plans are required for all approved and
designated diversion airports used in part
135 operations in Polar areas. All certificate
holders conducting North Polar operations
must have a plan for recovering passengers
at these designated diversion airports. The
recovery plan should address the care and
safety of passengers and crewmembers at the
diversion airport.
(1) A specific passenger recovery plan is
required for each diversion airport listed in
an operator’s operations specifications for
this operation (Operations Specification
B055, North Polar Operations).
(2) The certificate holder’s formal
passenger recovery plan should provide a
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means to validate acceptable levels of
infrastructure to provide for an orderly
process for the care and well being of the
passengers and crewmembers to include
continuing safety, shelter, facilities that
provide for physiological needs, and food.
Any list of considerations for the passengers
and crewmembers need not be an exhaustive
list; however, in cases involving operations
in demanding environments, plans may need
to be detailed enough to provide for medical
care, communications, methods for securing
alternative expedited travel, extraction, and
continued travel provisions for the
crewmembers and passengers. It has
generally been accepted that any plan should
be designed to effectuate closure within 48
hours to be viewed as meeting the overall
requirement to provide for the care and safety
of the passengers and crewmembers.
c. Fuel Freeze Strategy and Monitoring
Requirements for Polar Operations.
Certificate holders must develop a fuel freeze
strategy and procedures for monitoring fuel
freezing for operations in the North Polar
Area. A fuel freeze analysis program in lieu
of using the standard minimum fuel freeze
temperatures for specific types of fuel may be
used. In such cases, the certificate holder’s
fuel freeze analysis and monitoring program
for the airplane fuel load must be acceptable
to the FAA Administrator. The certificate
holder should have procedures for
determining the fuel freeze temperature of
the actual fuel load on board the airplane.
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18:27 Sep 14, 2007
Jkt 211001
These procedures relative to determining the
fuel freeze temperature and monitoring the
actual temperature of the fuel on board
should require appropriate levels of
coordination between maintenance and the
flight crewmember.
d. Minimum Equipment List (MEL)
Considerations for Polar Operations. Before
receiving approval to conduct polar
operations, a certificate holder must review
their MEL for such operations and should
amend their MEL. The following systems and
equipment should be addressed in the MEL
based on specific needs applicable to this
operation.
(1) Fuel Quantity Indicating System (to
include a fuel tank temperature indicating
system).
(2) Communication system(s) needed for
effective communications by the flight
crewmember while in flight.
(3) Expanded medical kit.
e. Training Issues for Polar Operations.
Before conducting Polar operations,
certificate holders must ensure that flight
crewmembers are trained on any applicable
passenger recovery plan used in this
operation. Certificate holders should also
ensure that flight crewmembers are trained
on the following items, which should be
included in a certificate holder’s approved
training programs:
(1) Atmospheric pressure at Field
Elevation/Barometric pressure for Local
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53093
Altimeter Setting and meter/feet conversion
issues (flight crewmember training).
(2) Training requirements for fuel freeze
(maintenance and flight crewmember
training).
(3) General polar-specific training on
weather patterns and aircraft system
limitations (flight crewmember training).
(4) Proper use of the cold weather antiexposure suit, if required (flight crewmember
training).
(5) Radiation exposure (see AC 120–61A,
In-Flight Radiation Exposure).
f. Special Equipment for Polar Operations.
Certificate holders must have at least two
cold weather anti-exposure suit(s) for the
crewmembers on the airplane if outside
coordination by a crewmember at a diversion
airport with extreme climatic conditions is
determined to be necessary. The certificate
holder may be relieved of this requirement
based on seasonal temperatures that would
render the use of such suits unnecessary.
This determination must be made with
concurrence of the CHDO.
g. Additional Flight Planning Issues. In
addition to the above, the certificate holder
must have a plan to ensure communication
capability for operations in the North Polar
Area and a plan for mitigating crew exposure
to radiation during solar flare activity.
[FR Doc. 07–4472 Filed 9–14–07; 8:45 am]
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Agencies
[Federal Register Volume 72, Number 179 (Monday, September 17, 2007)]
[Notices]
[Pages 53078-53093]
From the Federal Register Online via the Government Printing Office [www.gpo.gov]
[FR Doc No: 07-4472]
Federal Register / Vol. 72, No. 179 / Monday, September 17, 2007 /
Notices
[[Page 53078]]
-----------------------------------------------------------------------
DEPARTMENT OF TRANSPORTATION
Federal Aviation Administration
[Docket Number FAA-2002-6717]
Proposed Advisory Circular No. 135-42, Extended Operations
(ETOPS) and Operations in the North Polar Area
AGENCY: Federal Aviation Administration, DOT.
ACTION: Notice of availability of a proposed advisory circular and
request for comments.
-----------------------------------------------------------------------
SUMMARY: This notice announces the availability of and requests
comments on a proposed Advisory Circular (AC): AC No. 135-42, Extended
Operations (ETOPS) and Operations in the North Polar Area. Also in this
Federal Register, the FAA publishes draft AC No. 120-42B, Extended
Operations (ETOPS) and Polar Operations, for public comment.
DATES: Comments must be received on or before October 17, 2007.
ADDRESSEES: Send all comments on the proposed AC to Docket Number FAA-
2002-6717, using any of the following methods:
DOT Docket Web site: Go to https://dms.dot.gov and follow
the instructions for sending your comments electronically.
Government-wide rulemaking Web site: Go to https://
www.regulations.gov and follow the instructions for sending your
comments electronically.
Mail: Send comments to the Docket Management Facility;
U.S. Department of Transportation, 1200 New Jersey Avenue, SE., West
Building Ground Floor, Room W12-140, Washington, DC 20590.
Fax: Fax comments to the Docket Management Facility at
202-493-2251.
Hand Delivery: Bring comments to the Docket Management
Facility in Room W12-140 of the West Building Ground Floor at 1200 New
Jersey Avenue, SE., Washington, DC, between 9 a.m. and 5 p.m., Monday
through Friday, except Federal holidays.
FOR FURTHER INFORMATION CONTACT: Jim Ryan, Air Transportation Division
(AFS-220), Federal Aviation Administration, 800 Independence Avenue,
SW., Washington, DC 20591; telephone: (202) 267-7493, e-mail Jim
.Ryan@faa.gov.
SUPPLEMENTARY INFORMATION
Authority: 49 U.S.C. 106(g), 40113, 44701, 44702, 44703.
Comments Invited
Interested parties are invited to submit comments on the proposed
AC. Commenters must identify AC No. 135-42 and submit comments to the
address specified under ADDRESSES. All communications received on or
before the closing date for comments will be considered by the FAA
before issuing the final AC.
An electronic copy of the proposed AC, which is published in full
here, may be obtained by accessing the FAA's Web page at--https://
www.faa.gov/regulations_policies/rulemaking/recently_published/.
The Extended Operations (ETOPS) final rule was published in the
Federal Register on January 16, 2007. This final rule applies to air
carrier (part 121), commuter, and on-demand (part 135) turbine powered
multi-engine airplanes used in extended-range operations. All-cargo
operations in airplanes with more than two engines were exempted from
most of the rule. It established regulations governing the design,
operation and maintenance of certain airplanes operated on flights that
fly long distances from an adequate airport. This advisory circular
provides further guidance for these extended operations to those
conducting operations under 14 CFR part 135. It also further clarifies
the rule's requirements for Polar operations.
Issued in Washington, DC on August 27, 2007.
James J. Ballough,
Director, Flight Standards Service.
Draft Advisory Circular No. 135-42, Extended Operations (ETOPS) and
Operations in the North Polar Area
Contents
Paragraph
Chapter 1. General
101. Purpose
102. Applicability
103. Canceled ACs and Policy Letters
104. Regulations Related to this AC
Chapter 2. ETOPS Background
201. ETOPS Regulatory Requirements
202. Extended Operations
203. ETOPS Applicability to Part 135 Long Range Operations
204. ETOPS Areas of Operation
205. ETOPS Risk Management and the Level of Safety
206. ETOPS Reliability and Systems Suitability Requirements
207. Preclude and Protect
208. ETOPS Alternate Airport Requirements
209. ETOPS In-Service Experience
Chapter 3. Requirements for ETOPS Authorization
301. Airplane Requirements for ETOPS Authorization
302. Certificate Holder Requirements for ETOPS Authorization
303. Flight Crewmember Training Requirements for ETOPS
304. Maintenance Requirements for Two-Engine ETOPS Authorization
Chapter 4. ETOPS Flight Planning
401. Time-Limited Systems Requirements
402. Flight Planning/Management Requirements
403. ETOPS Fuel Planning Requirements
404. ETOPS Alternate Weather Minimal Requirements
405. Landing Distance Requirements
Chapter 5. Applications to Conduct ETOPS
501. Application Requirements for ETOPS Approval
502. Operating Experience Requirements
503. Validation Flight Requirements
Chapter 6. FAA Approval
601. ETOPS Approval Procedures
602. ETOPS Operations Specifications
603. Processes after Receiving ETOPS Authority
604. Changes to Approved ETOPS Operations, Maintenance, and
Training Procedures
Appendix 1. Definitions
Appendix 2. ETOPS Application Checklists
Appendix 3. Polar Operations Under 14 CFR Part 135
Chapter 1. General
101. Purpose.
a. This advisory circular (AC) provides certificate holders
guidance for obtaining operational approval to conduct extended
operations (ETOPS) under Title 14 of the Code of Federal Regulations
(14 CFR) part 135, Sec. 135.364. Operations under part 135 with multi-
engine turbine-engine powered airplanes may be authorized over a route
that contains a point farther than 180 minutes flying time, but no more
than 240 minutes flying time, from an airport meeting the requirements
of Sec. 135.385 or Sec. 135.393 and Sec. 135.219 at an approved one-
engine inoperative cruise speed (see Appendix 1 for definition of one-
engine inoperative cruise speed) under standard conditions in still
air. This AC also provides guidance for obtaining authorization under
Sec. 135.98 to conduct operations in the North Polar Area.
b. This AC provides an acceptable means of complying with the
regulations; however it is not the only means of compliance. When this
AC uses mandatory language (e.g., ``must'' or ``may not'') it is
quoting or paraphrasing a regulatory requirement or prohibition. When
this AC uses permissive language (e.g., ``should'' or ``may''), it
describes an acceptable means, but not the only means, of obtaining
operational approval to conduct ETOPS under Title 14 of the Code of
Federal Regulations (14 CFR) part 135, Sec. 135.364.
c. This AC also provides information and guidance that could be
useful for certificate holders conducting flights less than 180 minutes
from an airport during other long range operations.
102. Applicability. This AC provides guidance to certificate
holders applying
[[Page 53079]]
for approval to conduct ETOPS under part 135. This AC also provides
guidance to certificate holders and other operators currently
conducting such operations in resolving operational issues that may
arise.
103. Canceled ACs and Policy Letters. None, this is a new AC having
applicability to part 135 operations.
104. Related Regulations.
a. Appendix G to part 135, Extended Operations.
b. Appendix P to part 121, Requirements for ETOPS and Polar
Operations.
c. Appendix K to part 25, Extended Operations.
d. AC 25-XX, Type Design Approval for ETOPS.
e. AC 33-100, Turbine Engines Eligibility for Early ETOPS.
f. AC 120-ETOPS, Extended Operations.
g. Sections 135.98, 135.345, 135.364, 135.385, 135.387, 135.393,
135.395, 135.219, 135.321, and 135.411.
Chapter 2. ETOPS Background
201. ETOPS Regulatory Requirements.
a. All airplanes operated under part 135 are required to comply
with Sec. 135.364. This regulation imposes special requirements for
multi-engine turbine-powered airplanes to operate over a route that
contains a point farther than 180 minutes flying time at an approved
one-engine inoperative cruise speed in still air from an adequate
airport outside the continental United States. Special requirements are
imposed for any airplane that operates a route, a portion of which
enters these areas of operation. It is significant to note that this
rule applies equally to airplanes operating over oceanic areas or over
land.
b. To conduct ETOPS, the specified airplane-engine combination must
be certificated to the airworthiness standards of transport-category
airplanes and be approved for ETOPS. However, Appendix G to part 135
allows those airplanes manufactured prior to February 16, 2015, to be
grandfathered from the ETOPS type certification requirements. In
addition, the certificate holder must be approved for ETOPS under part
135. As with all other operations, a certificate holder requesting any
route approval must show that it is able to satisfactorily conduct
operations between each required airport, as defined for that route or
route segment and any required en route alternate airport.
202. Extended Operations (ETOPS). Since 1985, the acronym, ETOPS,
has been defined as ``extended twin operations'' and has been limited
to part 121 airplanes with only two engines. Current regulations have
extended these applications to airplanes operating in both parts 121
and 135, and the acronym has now been redefined to mean ``extended
operations.'' This is to acknowledge the similarity of certain long-
range operations of all airplanes operating today and the common issues
that impact such operations. Even though for continuity with current
two-engine operations the existing acronym ETOPS is retained, the ETOPS
acronym has been re-defined. The concept has been expanded to include
all passenger carrying airplane operations in part 135 planned where a
proposed flight plan includes any point that is greater than 180
minutes from an adequate airport (at an approved one-engine inoperative
cruise speed under standard conditions in still air).
203. ETOPS Applicability to Part 135 Long Range Operations.
a. The Federal Aviation Administration (FAA) and industry analysis
of the accidents and incidents involving longer range operations
conducted in accordance with part 135 indicate that they have been
conducted for many years with a high degree of safety without
regulatory limitations on range. Before February 15, 2007, no
additional regulations had been promulgated. However, since 1998 it has
been FAA's policy to limit flights conducted under part 135 to 180
minutes from an airport. In recent years, several manufacturers have
produced new turbine engine-powered airplanes with range capabilities
that could take them well beyond 180 minutes from an airport. As a
result these airplane operations are now compatible with those long
range operations typically associated with large three- and four-engine
part 121 airplanes. Because of their smaller maximum payload and
seating capacity, despite their range capabilities, these airplanes are
authorized to operate in accordance with part 135.
b. Those geographic areas not within 180-minutes of an airport tend
to be remote areas of the world that are uniquely challenging for all
certificate holders and airplanes, regardless of the number of engines.
Some of these issues are extremes in terrain and meteorology and
limited navigation and communications infrastructure. The margin of
safety is increased when adequate consideration is made for a possible
diversion and subsequent recovery in such areas. These considerations
include additional crewmember and maintenance technician training,
assurance that certain airplane equipment and systems are installed and
functioning before takeoff, more thorough flight planning, and
additional fuel reserves. The development and application of ETOPS
requirements is intended to address all these issues.
c. ETOPS requirements are intended to address all these issues,
while also bringing FAA regulations into compliance with International
Civil Aviation Organization (ICAO) Standards and Recommended Practices.
Note: The ICAO Standards and Recommended Practices, Annex 6,
Operations of Aircraft, Part I--International Commercial Air
Transport--Airplanes, states that unless the operation has been
specifically approved by the state of the certificate holder, no
twin-engine aeroplane shall be operated on a route where the flight
time at single engine cruise speed to an adequate airport exceeds a
threshold time established for such operations. The United States is
a signatory to ICAO.
204. ETOPS Areas of Operation.
a. An ETOPS area of operation is an area within the authorized
ETOPS maximum diversion time approved for the operations being
conducted. For multi-engine turbine-powered airplanes operating under
part 135 it is described as an area beyond 180 minutes from an adequate
airport, planned to be no more than 240 minutes from an adequate
airport, in still air at normal cruise speed with one-engine
inoperative. Because of the impact such distances might have on the
diversion time of an airplane, regulatory guidance has been established
for the planning, operational, and equipage requirements for such
operations. A certificate holder must apply to the Administrator for
approval to operate in an ETOPS area using the methodologies in this AC
and will be granted ETOPS authority for a specific ETOPS area of
operations in their operations specifications.
b. The certificate holder will typically request a specific ETOPS
area of operation based on an analysis of proposed routings and the
availability of airports sufficient to support the operational
requirements of the ETOPS regulations. The area bounded by distance
circles from adequate airports representing the approved one-engine
inoperative cruise speed under standard conditions in still air chosen
by the applicant is normally used during the route planning stage to
determine an ETOPS area of operation. Once a certificate holder
determines from their route planning that the ETOPS requirements apply,
all subsequent flight planning in the ETOPS area of operation must
account for the affects of wind and temperature on the calculated
[[Page 53080]]
distances from each ETOPS alternate airport. The time-limited
capabilities of certain airplane systems must be able to support these
varying distances to maintain dispatch reliability. It is therefore
incumbent on a certificate holder who applies for ETOPS approvals to
have time limited system capabilities that can satisfy the regulations
under expected meteorological conditions over planned routes or have
airports of sufficient availability to support the maximum ETOPS type
design capability of the airplane-engine combination in their
application.
205. ETOPS Risk Management and the Level of Safety.
a. Current service experience for the newest generation of engines
developed for airplanes typically operated over long distances in
accordance with part 135 indicate that engine reliability may not be
the most significant issue relative to the safety of ETOPS or any long
range flight. As propulsion systems have achieved ever-increasing
levels of reliability, other systems and operational issues have
increased in their relevance to the overall level of safety of the
flight.
b. The number of airplanes and operations conducting ETOPS under
part 135 is forecast to remain relatively small for the foreseeable
future. This greatly reduces the usefulness and reliability of safety
trend analysis based on fleet averages of specific airframe/engine
combinations. Accordingly, the means of ensuring an adequate level of
safety for ETOPS is to require that certificate holders and
manufacturers of airplanes conducting ETOPS evaluate each reported
malfunction, incident, or accident pertaining to an airframe,
powerplant system, or other critical component on an airplane that is
relevant to the conduct of ETOPS. Subsequent to this evaluation,
corrective action may be required on the part of the certificate holder
or manufacturer before ETOPS operations continue.
206. ETOPS Reliability and Systems Suitability Requirements.
a. The safety of long-range operations (ETOPS) depends on the
reliability of all critical airplane systems, including the propulsion
systems. Therefore, a comprehensive program to monitor the reliability
of flight-critical systems is essential. The type design requirements
of ETOPS certification consider the probability of any condition that
reduces the capability of the airplane or the ability of the flight
crewmember to cope with an adverse operating condition. System failures
or malfunctions occurring during ETOPS could affect flight crewmember
workload and procedures. Although the demands on the flight crewmember
may increase, a manufacturer applying for ETOPS type design approval
must consider crew workload, operational implications, and the crew's
and passengers' physiological needs during continued operation with
failure effects for the longest diversion time for which it seeks
approval. The manufacturer must also conduct flight tests to validate
the adequacy of the airplane's flying qualities and performance, and
the flightcrew's ability to safely conduct an ETOPS diversion with
expected system failures and malfunctions. An ETOPS operator should
carefully consider the possible adverse effects that changes in
airplane equipment or operating procedures may have on the original
evaluations conducted when the airplane was approved for ETOPS before
implementing such changes.
b. Following a determination that the airframe systems and
propulsion systems are ETOPS type design approved as per FAR part 25,
an in-depth review of the applicant's required ETOPS programs will be
accomplished to show the ability to achieve and maintain an acceptable
level of systems reliability and to safely conduct these operations.
207. Preclude and Protect.
a. ETOPS is intended to preclude a diversion and, if it were to
occur, have programs in place that protect that diversion. Under this
concept, propulsion systems and other airplane systems are designed and
tested to ensure an acceptable level of reliability. Maintenance
practices monitor the condition of engines so as to identify problems
before they cause diversions, and take aggressive steps to identify and
resolve airplane systems and engine problems once they are identified.
All are intended to minimize the potential for procedural and human
errors, thereby precluding a diversion.
b. However, despite the best design/testing and maintenance
practices for airplanes, situations may occur that require an airplane
to divert. Regardless of whether the diversion is for technical
(airplane or engine systems) or non-technical reasons (crewmember or
passenger illness), there must be a flight operations plan to protect
that diversion, ensuring that it is successful. Such a plan may include
ensuring that pilots are knowledgeable about the availability of en
route alternate airport alternates, weather conditions at those
alternates, adequate ability to communicate with appropriate flight
following services and air traffic control, sufficient fuel to divert
to the alternate, etc.
c. Under the preclude and protect concept, various failure
scenarios are considered. For example, during the design of the
airplane, time limited systems such as oxygen capability must be
considered. Fuel planning must account for an engine failure, the
possibility of a decompression, and subsequent descent to a lower
altitude. It must also include considerations for encountering en route
icing at the lower altitude. The best options under any of these
scenarios should be provided to the pilot before and during the flight.
d. Airplanes divert from time to time for various reasons, most of
which are not related to failure of a powerplant. Airplanes with more
than two engines also operate in areas where there are a limited number
of en route airports, the support infrastructure is marginal, or there
are challenging weather conditions. All ETOPS flights, therefore,
regardless of the number of engines on the airplane, must adopt the
same preclude and protect concept. If operations with airplanes with
more than two engines are contemplated in areas where en route airports
are farther than 180 minutes flight time, these operations also are
required to meet the standards defined under ETOPS. This ensures that
sufficient efforts are made to preclude a diversion and, if a diversion
does occur, procedures are in place to protect that diversion.
208. ETOPS Alternate Airport Requirements.
a. One of the distinguishing features of ETOPS operations is the
concept of an en route alternate airport being available where an
airplane can divert after a single failure or combination of failures.
Whereas most airplanes operate in an environment where there is a
choice of diversion airports available within close proximity to the
route of flight, an airplane conducting ETOPS may have only one
alternate within a range dictated by the endurance of a particular
airframe system. Therefore, it is important that any airport designated
as an ETOPS alternate airport has the capabilities and facilities to
safely support the airplane and its passengers and crewmember for the
diversion. The weather conditions at the time of arrival should provide
assurance that adequate visual references are available upon arrival at
decision height or minimum descent altitude (MDA), and the surface wind
conditions and corresponding runway surface conditions must be within
acceptable limits to permit the approach and landing to be safely
completed with an engine and/or systems inoperative.
[[Page 53081]]
b. When the airplane departs on a route planned for ETOPS, an en
route alternate must meet alternate weather requirements specified in
the certificate holder's operations specifications. Because of the
natural variability of weather conditions with time, as well as the
need to determine the suitability of a particular en route alternate
before departure, such requirements are higher than the weather
minimums required to initiate an instrument approach. This is necessary
to provide for some deterioration in weather conditions after planning,
prior to the time that the instrument approach will be conducted. This
increases the probability, considering weather conditions, that the
flight will land safely after a diversion to an alternate airport.
c. While en route, the forecast weather for designated ETOPS
alternate airports must remain at or above operating minima. This
allows the pilot in command of an ETOPS flight to successfully resolve
diversion decisions. While in-flight, the suitability of an ETOPS
alternate airport is based solely on a determination that the weather
and field conditions at that airport at the predicted time of arrival
will permit an instrument approach to be initiated and a safe landing
completed.
209. ETOPS In-Service Experience.
a. Safety is enhanced when, before conducting ETOPS, a certificate
holder gains operational experience in the type of airplane capable of
ETOPS, and with the operational environment typically encountered on
longer range flights in areas where airports available for an en route
diversion are limited. Typically, this involves prior operational
experience on overwater flights to international areas of operation in
accordance with part 135. However, it is recognized that once a
certificate holder is authorized to conduct ETOPS with one type of
airplane, the procedures and systems are in place to support additional
airplane types. Therefore, when a certificate holder currently
authorized to conduct ETOPS adds additional ETOPS capable airplane
types, the 12 months experience requirements under Appendix G to part
135, Sec. G135.2.2. Required certificate holder experience prior to
conducting ETOPS, will not apply.
b. A firm commitment by the certificate holder to establish
adequate ETOPS procedures before the start of actual operations, and
continued commitment throughout the life of the program to continually
review these procedures, is a significant factor in safe and reliable
ETOPS.
Chapter 3. Requirements for ETOPS Authorization
Section 135.364 permits operation of passenger-carrying airplanes
over a route that contains a point farther than 180 minutes flying time
from an airport in still air at normal cruising speed with one-engine
inoperative when approved by the Administrator. Certificate holders
seeking approval for ETOPS must incorporate ETOPS requirements into
their approved operations, and if required, maintenance programs. ETOPS
must be authorized in the certificate holder's operations
specifications and conducted in compliance with those sections of part
135 applicable to ETOPS, including Appendix G.
Two independent transmitters and two independent receivers,
appropriate to the planned route, are required for ETOPS flights. At
least one of each must be capable of voice communication. If operating
in areas where voice communication is not possible or of poor quality,
alternate systems such as data link may be used.
301. Airplane Requirements for ETOPS Authorization.
a. Airplanes Manufactured after February 15, 2015. No person may
operate a passenger-carrying multi-engine airplane that was
manufactured after February 15, 2015 in accordance with ETOPS unless
the airplane is certificated for ETOPS under 14 CFR part 25, Sec.
25.1535.
b. Airplanes Manufactured on or Before February 15, 2015.
Passenger-carrying, multi-engine turbine-powered airplanes manufactured
on or before February 15, 2015 do not need to be type designed for
ETOPS in accordance with Sec. 25.1535. However, the airplane should be
acceptable to the Administrator.
302. Certificate Holder Requirements for ETOPS Authorization.
a. Operational Experience.
(1) As international operating experience typically involves long-
range flights, before applying for authorization to conduct ETOPS a
certificate holder must have at least 12 months experience operating a
transport-category multi-engine turbine-powered airplane in
international operations (excluding Canada and Mexico). Operations to
or from the State of Hawaii may be considered as experience in
international operations.
(2) Certificate holders granted authority to operate under part 135
or part 121 before February 15, 2007, may credit up to 6 months of
domestic operating experience (including Canada and Mexico) in a
transport category turbojet airplane as part of the required 12 months
of international experience.
(3) Operating experience gained by a certificate holder in
operating any type of equipment in ETOPS may be credited towards the
operating experience requirements.
b. Oversight Activities.
(1) Certificate holders should ensure that:
(a) All appropriate management personnel are aware of the unique
and demanding nature of ETOPS.
(b) Airplanes involved in ETOPS receive the highest feasible level
of flight-following services.
(2) Certificate holders should:
(a) Ensure that airplanes flown in accordance with ETOPS are
maintained and equipped according to recommended ETOPS standards and
practices.
(b) Ensure that flightcrew and maintenance personnel involved in
ETOPS are properly trained and qualified in all aspects of ETOPS per
the certificate holders approved programs.
(c) Develop a Minimum Equipment List (MEL) that reflects the unique
aspects of ETOPS for each type of airplane operating in accordance with
ETOPS.
(d) In addition to the information required in Sec. 135.83,
certificate holders must ensure flight crewmembers, for preflight and
during flight, have access to the most current information available
about possible ETOPS alternates, destination and destination alternate
airports to include:
1. Airports.
Facilities (for example snow removal, fuel availability,
aircraft rescue and fire fighting capability)
Navigation and communications aids
Construction affecting takeoff, landing, or ground
operations
Air traffic facilities
2. Runways, clearways, and stopways.
Dimensions
Surface
Marking and lighting systems
Elevation gradient
3. Displaced thresholds.
Location.
Dimensions.
Take off, landing or both.
303. Flight Crewmember Training Requirements for ETOPS. The
certificate holder's flight crewmember training program must provide
ETOPS training for flight crewmember in accordance with its approved
program for ETOPS. The training should include, but is not limited to,
the following areas:
a. ETOPS regulations and advisory materials.
[[Page 53082]]
b. Review of representative routes and airports within a ETOPS area
of operation.
c. Procedures for determining the ETOPS entry point and maximum
diversion distance allowed under ETOPS.
d. Procedures for determining, before entry into an ETOPS area of
operation, that critical systems and components are operating within
normal parameters. Critical Systems and components that may affect the
decision to enter into the ETOPS area of operation include, but are not
limited to the following:
(1) Engines and powerplants.
(2) Pressurization.
(a) Dual sources of pressurization.
(b) Automatic pressurization mode.
(3) A sufficient supply of oxygen for the planned flight, and the
impact oxygen endurance may have on fuel requirements.
(4) Auto flight system, including:
(a) Altitude hold.
(b) Heading hold.
(5) Electrical systems.
e. Airplane performance, including engine-out performance data,
driftdown, engine-out service ceiling data, and engine-out instrument
approach procedures.
f. Flight preparation, planning, and preflight, including:
(1) ETOPS alternate airport requirements.
(2) Conduct a crewmember briefing for each ETOPS leg.
(3) Inflight procedures for updating weather forecasts and other
reports of airport conditions.
(4) Fuel/oil requirements at departure, including calculation of
reserves required for:
(a) Identification of the most critical fuel-use scenario and most
critical point for a diversion during a flight, considering possible
one-engine failure and/or airplane depressurization with all engines
operating or one engine out.
(b) The uncertainty of long-term terminal and en route weather
forecasts.
(c) The uncertainty of en route wind forecasts in remote areas.
(d) Possible navigational inaccuracy.
g. Flight progress monitoring, including fuel management procedures
in the event a diversion is necessary for any reason.
h. Criteria for selecting appropriate ETOPS alternate airports,
both during flight planning and in flight, including the impact of en
route changes in weather forecasts and other operational conditions
that may impact use of these airports.
i. Procedures and guidelines for making timely and appropriate
diversion decisions and implementing appropriate diversion procedures,
including:
(1) Use of alternate navigation and communication systems,
including flight management devices.
(2) Abnormal and emergency procedures to be followed in the event
of equipment or systems failures during ETOPS, including:
(a) Considerations for single, multiple, and compounding (that is,
one failure leads directly or indirectly to the failure of another
piece of equipment) failures in flight that would precipitate a go/no-
go and diversion decision. For example, if standby sources of
electrical power significantly degrade cockpit instrumentation to the
pilots, training should include considerations for flying an instrument
approach with instruments powered only by an alternate source of
electrical power.
(b) Operational restrictions associated with equipment or
component/systems failures, including restrictions associated with
existing deferred maintenance items (MEL and/or Configuration Deviation
List considerations).
(c) Use of emergency equipment, including duration of time limited
systems such as battery, oxygen, and fire extinguishing.
(d) Procedures to be followed in the event a planned ETOPS
alternate airport is no longer acceptable.
j. Understanding of normal and abnormal/emergency procedures for
additional or equipment modified specifically for ETOPS (modified
oxygen and fuel systems).
k. Fuel management procedures and monitoring/logging procedures to
be followed during the en route portion of the flight. These procedures
should provide for an independent cross check (manual versus automatic
or pilot versus copilot) of fuel quantity indicators. For example, fuel
flows could be used to calculate fuel burned and compared to fuel
loaded minus indicated fuel remaining.
l. ETOPS pre-departure service or maintenance checks must be
performed by flight crewmembers that holds an airframe and powerplant
certificate and is ETOPS-qualified before departure on a ETOPS flight
from an airport lacking ETOPS-trained maintenance personnel.
m. Methods of maintaining position and situational awareness.
n. Methods of determining the location of the nearest en route
alternate airports.
o. Use of plotting charts, both preflight and in flight.
p. Responsibilities following an unscheduled landing.
Note: Check Airman used by the certificate holder for ETOPS
training should ensure standardized flight crewmember practices and
procedures are followed and emphasize the special nature of ETOPS.
In addition to the check airman qualification and training
requirements of Sec. Sec. 135.337 and 135.339, certificate holders
should require that company check airmen understand the unique
requirements of ETOPS.
304. Maintenance Requirements for Two-Engine ETOPS Authorization.
The certificate holder conducting ETOPS with two-engine airplanes must
comply with the ETOPS maintenance requirements as specified in Sec.
135.411(d), which are discussed in this section.
a. Maintenance Program Requirements. The basic maintenance program
for the airplane being considered for ETOPS is the certificate holder's
continuous airworthiness maintenance program. Each airplane authorized
to conduct ETOPS must be maintained under such a program as provided in
Sec. 135.411(a)(2) regardless of the airplane-engine combination, size
and seating configuration, plus the additional requirements contained
in Appendix G to part 135. In addition to the basic, minimum continuous
airworthiness maintenance program requirements, the certificate holder
must develop and use an ETOPS maintenance program to include the
following:
(1) Continuous Airworthiness Maintenance Program (CAMP). The basic
maintenance program for the airplane being considered for ETOPS is a
CAMP that may currently be approved for a non-ETOPS certificate holder
for a particular make and model airplane-engine combination. The basic
CAMP must be a maintenance and inspection program that contains the
instructions for continued airworthiness (ICA) based on the
manufacturer's maintenance program, or those contained in a certificate
holder's maintenance manual approved in its operations specifications.
The certificate holder and its certificate-holding district office
(CHDO) must review the CAMP to ensure it provides an adequate basis for
development of a ETOPS maintenance program. The certificate holder's
ETOPS CAMP must include specific basic ETOPS requirements, which will
be incorporated as supplemental requirements to the CAMP. These
supplemental requirements include the enhanced maintenance and training
processes that will ensure ETOPS airplanes achieve and maintain the
level of performance and reliability necessary for ETOPS operations.
These supplemental requirements are referred
[[Page 53083]]
to in the industry as ETOPS processes or ETOPS process elements.
Prospective ETOPS certificate holders must supplement their basic CAMP
with the following program elements defined in sections b through p
below.
b. ETOPS Maintenance Document. The certificate holder must develop
a document for use by personnel involved in ETOPS. This document need
not be inclusive but should at least reference the maintenance program
and other pertinent requirements clearly indicating where all facets of
the ETOPS maintenance program are located in the certificate holder's
document system. All ETOPS requirements, including supportive programs,
procedures, duties, and responsibilities, must be identified. The ETOPS
document(s) must reflect the actual policies and procedures the
certificate holder expects their ETOPS maintenance personnel to adhere
to. The document(s) should be user friendly, and be accessible to all
affected personnel. The initial document and each revision must be
submitted to the CHDO and be approved before being adopted.
c. Pre-Departure Service Check (PDSC).
(1) The certificate holder must develop an ETOPS PDSC to verify
that the airplane and certain significant items are airworthy and ETOPS
capable. Each certificate holder's PDSC may vary in form and content.
One certificate holder may have a one page PDSC while other certificate
holders using the same airplane-engine combination may have six or more
pages of items in their PDSCs. The prerequisite for an acceptable PDSC
is content and suitability for the specific certificate holder's needs.
(2) All certificate holders must address ETOPS significant system
airworthiness in their ETOPS maintenance program, including the PDSC.
For example, proper servicing of fluids, such as engine, auxiliary
power unit (APU), generator systems, and hydraulic systems is a vital
ingredient to successful ETOPS operations. Current ETOPS operations
have had incidents resulting from improper fluid servicing that have
resulted in IFSDs and diversions. Certificate holders should consider
this area very seriously when developing their maintenance checks,
including the PDSC.
(3) Some certificate holders may elect to include tasks in the PDSC
that are driven by their enhanced CASS program and are not related to
ETOPS significant systems. However, the certificate holder clearly must
identify the ETOPS related tasks on their PDSC because non-ETOPS
qualified maintenance personnel may accomplish the non-ETOPS tasks. An
ETOPS-qualified maintenance individual must complete all ETOPS-related
tasks and an ETOPS-qualified maintenance individual with an airframe
and powerplant rating must certify the entire check. When outside the
United States, if an individual with an airframe and powerplant rating
is not available, then a trained individual employed by a FAA
certificated repair station must certify the entire PDSC. The PDSC must
be certified complete immediately before each scheduled ETOPS flight.
The term ``immediately'' historically has meant to be no more than 2 to
4 hours before the flight. However, some relief from this time may be
granted under certain conditions. The certificate holder should explain
any rational for such deviations in its ETOPS maintenance document,
which is approved by its CHDO.
(4) A PDSC may not be required before all ETOPS flights. The FAA
may grant relief following irregular operations because of non-
mechanical issues, such as weather or medical emergency diversions, or
when operating ETOPS into specific areas of operation. For example, if
an airplane scheduled for an ETOPS flight receives a PDSC before
departure and subsequently must divert or turn back for other than
mechanical reasons, the certificate holder must identify in its ETOPS
maintenance document what procedures its flight operations and
maintenance personnel would follow to preclude performing another PDSC.
If a mechanical discrepancy develops as a result of the diversion or
turn back, the certificate holder would have to perform another PDSC.
For example, when an overweight landing inspection reveals a
discrepancy that requires maintenance intervention, another PDSC would
be required.
d. ETOPS Dual Maintenance Procedures.
(1) ETOPS dual maintenance, otherwise referred to as identical
maintenance, multiple maintenance, and simultaneous maintenance,
requires special consideration by the certificate holder. This is to
recognize and preclude common cause human failure modes. Proper
verification processes or operation tests prior to ETOPS are required
when dual maintenance on significant systems occurs.
(2) Dual maintenance on the ``same'' ETOPS significant system can
be described as actions performed on the same element of identical, but
separate ETOPS significant systems during the same routine or non-
routine visit. Examples of maintenance on the ``same'' ETOPS
significant system are: maintenance of both SATCOM systems during a
turnaround flight; removal of both engine oil filters or both chip
detectors; and replacement of both chip detectors.
(3) Dual maintenance on ``substantially similar'' ETOPS significant
systems specifically addresses maintenance actions on engine-driven
components on both engines. An example of dual maintenance on
``substantially similar'' ETOPS significant systems could include:
replacement of the no. 1 integrated drive generator and the no. 2
engine-driven pump.
(4) The certificate holder must establish procedures that minimize
identical maintenance actions from being scheduled or applied to
multiple similar elements in any ETOPS significant system during the
same or non-routine visit. In order to manage this requirement the
certificate holder must develop a list of fleet-specific ETOPS
significant systems and include them in their ETOPS maintenance
document(s).
(5) The FAA also recognizes that sometimes ETOPS dual maintenance
actions cannot be avoided or precluded, because of unforeseen
circumstances that occur during ETOPS operations. In the line
maintenance arena, for example, when an ETOPS airplane has inbound
discrepancies on both engines' oil systems, or there is a generator
problem on one engine, and an oil system discrepancy on the other
engine. Another example is if both SATCOM systems require maintenance
at the same time during a turnaround flight. Additionally, staggering
maintenance on ETOPS Significant Systems in the heavy maintenance arena
isn't always possible or feasible. However, to minimize human factor
common cause risk, the certificate should attempt to minimize dual
maintenance on ETOPS Significant Systems wherever/whenever possible.
(a) In any event, when dual maintenance is performed on a ETOPS
Significant System, the certificate holder must have written procedures
in its ETOPS maintenance document that address this situation. At a
minimum, the certificate holder must ensure:
1. Separate ETOPS-qualified maintenance persons perform the tasks.
2. The maintenance action on each of the elements in the ETOPS
Significant System is performed by the same technician under the direct
supervision of a second ETOPS qualified individual, and
3. It verifies the effectiveness of the corrective actions to those
ETOPS Significant Systems before the airplane
[[Page 53084]]
enters the ETOPS area of operations. The verification action must be
performed using ground verification methods, and in some instances, in-
flight verification methods described in the next section of this AC.
On an exception basis, the same ETOPS qualified technician under the
supervision of an ETOPS qualified Central Maintenance Control person
may perform the dual maintenance and the ground verification methods
only if in-flight verification action is performed.
(b) The FAA acknowledges that the servicing of fluids and gases is
not considered maintenance; however, these task when done improperly
have adversely affected ETOPS operations. The certificate holder should
recognize the hazard associated with improper servicing and do all
possible to mitigate the associated risk. Specifically, servicing tasks
such as engine, APU, and generator system oil servicing are tasks that
require high levels of attention. The FAA encourages the certificate
holder to ensure that its programs have separate individuals perform
such servicing. However, the FAA recognizes that many certificate
holder's route and organizational structures may not lend themselves to
these procedures. The certificate holder's programs should include
detailed servicing instructions or make readily available servicing
instructions, and provide related on-the-job training, regardless of
whether one individual or multiple individuals perform the task.
e. Verification Program.
(1) The certificate holder must develop a verification program for
resolution of airplane discrepancies (corrective action) in ETOPS
significant systems. This program must include corrective action
confirmation in specific areas such as engine shutdown, significant
system failure, adverse trends, or any prescribed event that could
effect an ETOPS operation. The program must ensure corrective action is
taken and confirmed successful before the airplane enters an ETOPS area
of operation. The certificate holder must verify the effectiveness of
the corrective actions and prior to ETOPS flight or entering ETOPS
entry point. The ground verification method is accomplished by
following the ICA contained in the airplane maintenance manuals or the
certificate holder's maintenance manuals. These ICAs include built-in
test equipment, functional, and operational checks that often include
leak checks after ground runs.
(2) Normally ground verification is acceptable to ensure corrective
action. Under certain conditions ground verification beyond that
recommended in the ICA or in-flight verification maybe required. An
example of a condition that would require an in-flight verification is
the replacement of an APU component that could affect the APU's ability
to start at ETOPS cruise altitude after cold soaking. In-flight
verification may be conducted on revenue flights provided the action is
completed before the ETOPS entry point. Ground maintenance personnel
must coordinate with flight operations personnel whenever an in-flight
verification is required. Each certificate holder must identify its
ETOPS Significant Systems, ground verification requirements, and in-
flight verification requirements in it ETOPS maintenance document.
(3) The certificate holder must establish a means to ensure any
required verification action is accomplished. The certificate holder
must include a clear description of who initiates verification actions
and who is responsible for completing the actions in its ETOPS
maintenance document.
f. Task Identification.
(1) The certificate holder must identify all tasks that must be
accomplished or certified as complete by ETOPS qualified personnel. The
intent is to have ETOPS trained maintenance personnel accomplish these
identified tasks because they are related to ETOPS. ETOPS specific
tasks should be:
(a) Identified on the certificate holder's work forms and related
instructions, or
(b) Parceled together and identified as an ETOPS package.
(2) If a certificate holder does not identify ETOPS-related task in
their current maintenance program, then all task must be accomplished
by ETOPS-qualified personnel.
(3) In the event that maintenance is performed on an ETOPS airplane
by personnel who are not ETOPS trained, then the actions must be
verified per the certificate holder's ETOPS verification program.
g. Centralized Maintenance Control Procedures. An ETOPS certificate
holder, regardless of the size of the ETOPS fleet, must have a
centralized entity responsible for oversight of the ETOPS maintenance
operation. The certificate holder must develop and clearly define in
its ETOPS maintenance document the specific procedures, duties, and
responsibilities for involvement of their centralized maintenance
control personnel in the ETOPS operation. These established procedures
and centralized control processes would preclude an airplane from being
dispatched for ETOPS flights after an engine in-flight shut down
(IFSD), ETOPS significant system failure, or discovery of significant
adverse trends in system performance without appropriate corrective
action having been taken.
h. ETOPS Parts Control. The certificate holder must develop a parts
control program that ensures that proper parts and configurations are
maintained for ETOPS. The program must include procedures to verify
that the parts installed on ETOPS airplanes during parts borrowing or
pooling arrangements, as well as those parts used after repair or
overhaul, maintain the necessary ETOPS configuration.
i. Enhanced Continuing Analysis and Surveillance System (CASS)
Program. The CASS program must be enhanced to include all of the
elements of the ETOPS CAMP. The program must include the additional
reporting procedures for significant events detrimental to ETOPS
flights contained in Appendix G to part 135.
j. Propulsion System Monitoring.
(1) The certificate holder must conduct an investigation into the
cause of each IFSD and submit findings to the CHDO. If the certificate
holder or CHDO determines that corrective action is necessary. The
certificate holder must implement a corrective action. For all
Propulsion System reportable events the certificate holder should
determine whether corrective action is required. If the cause of an
event is identified within a certificate holder's area of
responsibility, the certificate holder should take immediate corrective
action.
(2) Causes of IFSDs or other engine/propulsion system problems may
be associated with type design problems, and/or maintenance and
operational procedures applied to the airplane. It is very important to
identify the root cause of events so that an indication of corrective
action is available; a fundamental design problem requires an effective
final fix. Repetitive inspections may be satisfactory as interim
solutions but long term design solutions such as terminating actions,
may be required. Design problems can affect an entire fleet of
airplanes. A certificate holder, who experiences a failure that is a
type design related event, should not be operationally penalized by the
Administrator for a problem that is design-related and may not be of
their own making. However, maintenance or operational problems may be
wholly, or partially, the responsibility of the certificate holder.
k. Engine Condition Monitoring. The certificate holder must develop
a
[[Page 53085]]
program for its ETOPS engines that describes the parameters to be
monitored, method of data collection, and corrective action processes.
The program should reflect the manufacturer's instructions and industry
practices or they should establish a program that demonstrates an
equivalent level of monitoring and data analysis. The goal of this
monitoring program should be to detect deterioration at an early stage,
and to allow for corrective action before safe operation is affected.
Engine limit margins should be maintained so that prolonged engine
inoperative diversions may be conducted without exceeding approved
engine limits (for example, rotor speeds and exhaust gas temperature)
at all approved power levels and expected environmental conditions.
Engine margins preserved through this program should account for the
effects of additional engine loading demands (for example anti-ice and
electrical), which may be required during IFSD flight phase associated
with the diversion. If oil analysis monitoring, such as the
Spectrographic Oil Analysis Program, is meaningful and recommended by
the manufacturer, the certificate holder should include it in their
program.
l. Oil Consumption Monitoring. The certificate holder must develop
an engine oil consumption monitoring program to ascertain that there is
enough oil to complete any ETOPS flight. The certificate holder's
consumption limit must not exceed the manufacturer's recommendations,
and it must trend oil consumption. The certificate holders trending
program may be done manually or by an electronic means. The program
must consider the amount of oil added at the departing ETOPS station
with reference to the running average consumption as well as monitor
for sudden increases in consumption. The monitoring must be continuous
including non-ETOPS flights and the oil added at the ETOPS departure
station. For example, after servicing, the oil consumption may be
calculated by maintenance personnel as part of the pre-departure check.
The amount of oil added also could be reported to a centralized
maintenance control for calculation before the ETOPS flight. If the APU
is required for ETOPS, it must be included in the oil consumption
monitoring program. Any corrective actions taken regarding oil
consumption must be verified before ETOPS departure.
m. APU In-Flight Start Program.
(1) If the airplane type certificate requires an APU but does not
normally require the APU to operate during the ETOPS portion of the
flight, the certificate holder must develop an in-flight start and run
reliability program to ensure that the APU will continue to provide the
performance and reliability established by the manufacturer. This
monitoring program should include periodic sampling of each airplane's
APU in-flight starting capabilities. Specifically, the certificate
holder should ensure that each airplane's APU periodically is sampled
rather than repeatedly sampling the same APUs. The certificate holder
may adjust sampling intervals according to system performance and fleet
maturity. The certificate holder and its CHDO should periodically
review the certificate holder's APU in-flight start program data to
ensure that the in-flight start reliability is maintained. Should the
APU in-flight start rate 12-month rolling average drop below 95
percent, the certificate holder should initiate an investigation into
any common cause effects or systemic errors in procedures.
(2) The certificate holder should include the criteria below in APU
in-flight start program. The certificate holder should make APU in-
flight starts subject to the following conditions:
(a) In-flight APU starts do not need to be performed on ETOPS
flights; however, the APU must be in the ETOPS configuration in
accordance with the applicable CMP document, if applicable, for credit
to be allowed.
(b) If in-flight APU start is performed on an ETOPS flight, the
start may be attempted on the return leg.
(c) The start attempt should be initiated before top of descent, or
at such time that will ensure a 2-hour cold soak at altitude before the
start attempt.
(d) Within route or track constrains, the objective would be met by
attempting a start near the highest altitude assigned the route or
track, and the final attempt near the lower altitude limits of the
route or track, as defined by ATC. These altitudes must be
representative of the ETOPS routes flown.
(e) If the APU fails to start on the first attempt, subsequent
start attempts may be made within the limits of the airframe and APU
manufacturer design specifications stated in the applicable airplane
flight manual and airplane maintenance manual.
(3) The certificate holder must report any operationally required
APU in-flight start failures occurring during actual ETOPS operations
to its CHDO within 96 hours. The certificate holder also must report
any occurrences of an ETOPS configured APU in-flight unsuccessful start
attempt occurring during routine sampling (which exceed the airframe
and APU manufacturer design specifications) to its CHDO. The final
report should include corrective actions taken as well as the status of
corrective action programs and fleet upgrades.
n. Maintenance Training.
(1) The certificate holder is responsible for ensuring that all
maintenance personnel who perform maintenance on its ETOPS airplanes,
including repair stations, vendors, and contract maintenance, have
received adequate technical training for the specific airplane-engine
combination it intends to operate in ETOPS.
(2) The certificate holder must review the existing airplane-engine
combination maintenance training program with its CHDO to ensure that
it adequately provides the necessary training. Additionally, the
certificate holder must develop ETOPS specific training that focuses on
the special nature of ETOPS and take measures to insure that this
training is given to all personnel involved in ETOPS. ETOPS specific
training is in addition to the certificate holder's accepted
maintenance training program used to qualify individuals for specific
airplanes and engines and may be included in the accepted maintenance
training curricula. It thus becomes the certificate holder's ETOPS
training program. The goal of this training is to ensure that all
personnel involved in ETOPS properly accomplish ETOPS maintenance
requirements. The certificate holder is responsible with acceptance
from the CHDO to determine which personnel are involved in ETOPS, and
must ensure that each person's level of ETOPS training is commensurate
with their level of involvement with ETOPS airplanes. For example, a
mechanic who is performing per-departure service checks may be required
to have a higher level of ETOPS training and certification than a
mechanic performing routine tasks on non ETOPS significant systems
during a heavy maintenance check. A technician working ETOPS
significant systems in a heavy maintenance visit environment must be
appropriately trained for ETOPS, but need not be ETOPS certificated.
Recurrent training in all maintenance arenas should be established and
used to inform personnel involved in ETOPS about new equipment,
requirements, operator programs, etc. Experience has shown recurrent
training is a valuable instrument in ``lessons learned'' for ETOPS
operations.
(3) ETOPS-qualified maintenance personnel are those who have
successfully completed the certificate holder's ETOPS training program
and
[[Page 53086]]
who have satisfactorily performed extended range tasks under the direct
supervision of an FAA-certificated maintenance person who has had
previous experience with maintaining the particular make and model
airplane being used by the certificate holder. For new airplanes, it is
understood the certificate holder may not have an FAA certified
maintenance person available who has previous experience with that
newly introduced make and model airplane. In this instance, the
training received from the manufacturer's maintenance training program
would be acceptable.
o. Configuration Maintenance Procedures (CMP).
(1) The CMP Standard specifies any additional configuration,
maintenance, or operational requirement that is uniquely applicable to
ETOPS. The requirements in the CMP are established by the FAA at the
time of initial ETOPS type design approval of the airplane-engine
combination. The CMP document is typically published and maintained by
the airplane manufacturer and includes identified CMP requirements. The
certificate holder must implement the basic configuration, maintenance,
and operating procedures standard, identified in the CMP, before
beginning ETOPS operations. If a CMP document exists for an ETOPS
certificate holder's airplane, the certificate holder must ensure that
all applicable:
(a) Configuration features are installed in the airplanes and
engines,
(b) Maintenance procedures are incorporated into the maintenance
program, and
(c) Demonstrated capabilities are incorporated into the flight
operations manual and the minimum equipment list, as required.
(d) Operators must coordinate any deviation from the manufacturer's
CMP requirements with the CHDO or Aircraft Certification Office (ACO),
as required by the CMP document.
(2) Each certificate holder must develop a system to ensure all CMP
requirements remain incorporated in its airplanes, programs, and
manuals throughout the operational life of each airplane, for as long
as they operate in ETOPS.
(3) The FAA will mandate any subsequent CMP changes necessary for
continued safe ETOPS operations through the airworthiness directive
process. The certificate holder should review and consider voluntarily
incorporating any revised CMP standard that enhances airplane
reliability and/or performance.
(4) The certificate holder should provide its CHDO a matrix
detailing the CMP standard for its proposed ETOPS fleet. The matrix
should specifically include each CMP item number, revision level, item
description, and reference documentation describing the incorporation
method, date, and place.
Note: There may not be a CMP for aircraft operating under ETOPS
manufactured prior to February 16, 2015 that are not type designed
for ETOPS.
p. Reporting Requirements.
(1) In addition to the reporting requirements of Sec. Sec. 135.415
and 135.417, the certificate holder must report the following events to
the CHDO.
(a) IFSDs, except planned IFSDs performed for flight test.
(b) Diversions and turnbacks for failures, malfunctions, or defects
associated with an airplane or engine system.
(c) Uncommanded power or thrust changes or surges.
(d) Inability to control the engine or obtain desired power or
thrust.
(e) Inadvertent fuel loss or unavailability, or uncorrectable fuel
imbalance in flight.
(f) Failures, malfunctions, or defects associated with ETOPS
Significant Systems.
(g) Any event that would jeopardize the safe flight and landing of
the airplane on an ETOPS flight
(2) The certificate holder must submit a report quarterly to the
CHDO and the airplane and engine manufacturer for each airplane
authorized for ETOPS containing the hours and cycles for each airplane.
The reports may be submitted in an electronic format.
Chapter 4. ETOPS Flight Planning
401. Time-Limited Systems Requirements.
a. For ETOPS, the time required to fly the distance to the planned
ETOPS alternate(s), at the all-engines-operating cruise speed,
correcting for wind and temperature, may not exceed the time specified
in the Airplane Flight Manual for the airplane's most limiting fire
suppression system time required by regulation for any cargo or baggage
compartments (if installed), minus 15 minutes.
b. Except as provided in a. above for ETOPS, the time required to
fly the distance to the planned ETOPS alternate(s), at the approved
one-engine inoperative cruise speed, correcting for wind and
temperature, may not exceed the time specified in the Airplane Flight
Manual for the airplane's most time limited system time (other than the
most limiting fire suppression system time required by regulation for
any cargo or baggage compartments) minus 15 minutes.
Note: Certificate holders operating multi-engine turbine-powered
airplanes whose Airplane Flight Manual does not contain the time-
limited system information needed to comply with the requirements of
a and b above may continue ETOPS operations until February 15, 2015.
402. Flight Planning/Management Requirements.
a. Flight Information. In addition to the requirements of 14 CFR
part 91, Sec. 91.503, the certificate holder should ensure that the
following information is available for use by the flight crewmember
before departure:
(1) Planned route of flight.
(2) ETOPS entry/exit points.
(3) Planned ETOPS alternate airports.
(4) Equal time points.
(5) Fuel consumption and expected use log.
(6) Flight progress reporting points.
(7) Weather and status of services and facilities at all ETOPS
alternate airports as well as a reasonable number of adequate airports
with weather greater than approach minimums other than the designated
ETOPS alternates along the planned route that could be used for
diversion before departure.
b. Communication. Each airplane