Airworthiness Standards; Aircraft Engine Standards for Engine Life-Limited Parts, 50856-50861 [E7-17369]
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Federal Register / Vol. 72, No. 170 / Tuesday, September 4, 2007 / Rules and Regulations
DEPARTMENT OF TRANSPORTATION
Federal Aviation Administration
14 CFR Part 33
[Docket No.: FAA–2006–23732; Amendment
No. 33–22]
RIN 2120–AI72
Airworthiness Standards; Aircraft
Engine Standards for Engine LifeLimited Parts
Background
Federal Aviation
Administration (FAA), DOT.
ACTION: Final rule.
AGENCY:
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SUMMARY: The FAA is amending the
certification standards for original and
amended type certificates for aircraft
engines by modifying the standards for
engine life-limited parts. This final rule
establishes new and uniform standards
for the design and testing of life-limited
parts for aircraft engines certificated by
the FAA and the European Aviation
Safety Agency (EASA). This rule retains
the current lifing requirements,
introduces damage tolerance
requirements into the design process,
and strengthens cooperation between
engineering, manufacturing, and service
elements of turbine engine
manufacturers. These new requirements
provide an added margin of safety and
will reduce the number of life-limited
parts failures due to material,
manufacturing, and service induced
anomalies. Additionally, this action
adds new standards for the design of
reciprocating engine turbocharger
rotors.
DATES: This amendment becomes
effective November 5, 2007.
FOR FURTHER INFORMATION CONTACT: Tim
Mouzakis, Engine and Propeller
Directorate Standards Staff, ANE–110,
Engine and Propeller Directorate,
Aircraft Certification Service, FAA, New
England Region, 12 New England
Executive Park, Burlington,
Massachusetts 01803–5299; telephone
(781) 238–7114; fax (781) 238–7199,
e-mail:
timoleon.mouzakis@faa.gov.
SUPPLEMENTARY INFORMATION:
Authority for This Rulemaking
The FAA’s authority to issue rules
regarding aviation safety is found in
Title 49 of the United States Code.
Subtitle I, Section 106 describes the
authority of the FAA Administrator.
Subtitle VII, Aviation Programs,
describes in more detail the scope of the
agency’s authority.
This rulemaking is promulgated
under the authority described in
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Subtitle VII, Part A, Subpart III, Section
44701, ‘‘General Requirements.’’ Under
that section, the FAA is charged with
prescribing regulations for practices,
methods, and procedures the
Administrator finds necessary for safety
in air commerce, including minimum
safety standards for aircraft engines.
This regulation is within the scope of
that authority because it updates the
existing regulations for aircraft engine
life-limited parts.
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Manufacturing-induced anomalies in
engine disks have caused several fatal
airplane accidents, notably in Sioux
City, Iowa, in 1989, and in Pensacola,
Florida, in 1996. The DC–10 crash in
Sioux City was caused by a titanium
material anomaly created during the
material melting process. The MD–88
accident in Pensacola was attributed to
a fatigue crack which initiated from an
abnormal microstructure created during
manufacturing. Most of the uncontained
engine failures have been traced to
material, manufacturing or operations/
maintenance induced anomalies. Recent
examples include:
• Failure of a CF6 engine high
pressure stage 1 turbine disk on a
Boeing 767 airplane during a ground
test at Los Angeles International Airport
in June 2006, that was attributed to a
manufacturing-induced anomaly in a
rim slot; and
• In-flight failure of a CF34 engine fan
disk on a Bombardier CRJ–200 airplane
departing Denver International Airport
on January 25, 2007. The root cause of
this failure is currently under
investigation.
Industry data has shown that
manufacturing-induced anomalies have
caused about 40 percent of recent rotor
cracking and failure events. Data for the
period 1984 to 1989 indicates that
uncontained engine failures due to
material, manufacturing and
maintenance induced anomalies occur
at the rate of 1.2 per 10 million flights
or approximately 3 events per year. Due
to these accidents and the supporting
data, the FAA determined the need to
revise engine certification standards
related to the design of engine parts
whose failure would result in a
hazardous engine condition.
In addition, a group representing the
FAA, the engine industry, and European
aviation authorities has worked since
1989 to revise and harmonize the U.S.
and European engine certification
requirements. This rule, which is based
on this group’s recommendations,
creates common U.S. and European
engine requirements for turbine engine
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life-limited parts (called ‘‘critical parts’’
in European regulations).
Definitions of Terms Used in the Rule
The following definitions are
provided, but are not part of the rule
itself:
• Primary failure: Failure of a part
that is not the result of a prior failure
of another part or system.
• Failure: Separation of a part into
two or more pieces such that the part is
no longer whole or complete.
• Likely to result: Possible outcomes
on an engine or aircraft when a part
fails, regardless of probability of
occurrence.
Safety Recommendation
The following safety
recommendation, issued by National
Transportation Safety Board (NTSB), is
addressed by this rule:
• NTSB Safety Recommendation A–
90–90 was issued as a result of the
United Airlines accident on July 19,
1989, in Sioux City, Iowa, where 111
people died and 172 were injured. The
NTSB recommended that the FAA
amend 14 CFR part 33 ‘‘to require that
turbine engines certificated under this
rule are evaluated to identify those
engine components that, if they should
fracture and separate, could pose a
significant threat to the structure or
systems of an airplane; and require that
a damage tolerance evaluation of these
components be performed.’’
Regulations Affecting Static Parts
The FAA has regulated static parts for
more than a decade under § 33.19(a),
which requires the engine be designed
and constructed to minimize the
development of an unsafe condition
between overhaul periods. Experience
with several types of static parts has
shown that fatigue failures can result in
hazardous engine effects. For example,
high-pressure casing fatigue failures
have led to high pressure vessel bursts
and fire. Issue papers initiated by the
FAA, based on § 33.19, have resulted in
engine manufacturers classifying a
limited number of static parts as ‘‘lifelimited.’’ Life-limited parts are included
in the Airworthiness Limitations
Section of the Instructions for
Continued Airworthiness.
The new § 33.70 affects only those
static parts whose failure could result in
a hazardous engine effect. Therefore,
only a limited number of static parts
will be classified as ‘‘life-limited parts’’
and affected by the new rule. Those
static parts formerly regulated under
§ 33.19 are more properly located under
§ 33.70, which is based on whether the
failure of a part could cause a hazardous
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engine effect rather than whether a part
rotates or is static.
Summary of Final Rule
New § 33.70 replaces § 33.14. Section
33.70 introduces the term ‘‘engine lifelimited parts’’ to cover rotating
structural parts, as well as major static
structural parts, whose primary failure
is likely to result in a hazardous engine
effect, as listed in § 33.75, and whose
failure mode is either cycle (fatigue) or
time (creep) dependent. This rule
addresses all parts, rotating or static,
that meet the definition of an engine
life-limited part. The rule requires FAA
approval of the procedures used to
establish life limits and address
anomalies.
This rule retains the current life
methodology which limits the useful
rotor life to the minimum number of
flight cycles required to initiate a crack
approximately 0.030 inches in length by
0.015 inches in depth. The rule requires
sufficient analysis and testing to
evaluate the effects of elevated
temperatures and hold times as well as
the interaction with other failure
mechanisms (for example, high cycle
fatigue, creep, and cold-dwell). The
methodology used to establish life limits
for static parts is similar to those used
for rotating parts. For static parts, the
life limit may be based on the crack
initiation life plus a portion of the
residual crack growth life, providing a
safe margin is maintained between part
retirement life and failure.
The rule also requires applicants to
develop coordinated engineering,
manufacturing, and service management
plans for each life-limited part. This
will ensure the attributes of a part that
determine its life are identified and
controlled so that the part will be
consistently manufactured and properly
maintained during service operation.
The rule introduces new requirements
for applicants to conduct damage
tolerance assessments to limit the
potential for failure from material,
manufacturing, and service induced
anomalies. Applicants can use a variety
of methods to conduct damage tolerance
assessments. For example, applicants
can use probabilistic risk assessments or
design a part to have a specified crack
growth life. The introduction of damage
tolerance does not allow rotor
components to remain in service with
cracks. Rotor parts must be removed
from service when the parts reach the
end of their useful life as defined by the
minimum number of flight cycles
required to initiate a crack.
This rule removes turbocharger rotor
life requirements from § 33.14 and
places them in a new § 33.34.
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Summary of Comments
The FAA published a Notice of
Proposed Rulemaking (NPRM) entitled
Airworthiness Standards: Aircraft
Engine Standards for Engine LifeLimited Parts on February 2, 2006 (71
FR 5770). Nine commenters responded
to the NPRM request for comments. The
commenters included three turbine
engine manufacturers; two domestic
airplane operators, who submitted
through their representative association;
two foreign regulatory authorities; a
domestic parts manufacturer; and an
individual. The turbine engine
manufacturers fully support the rule
while proposing minor changes. Other
commenters, including two airline
operators and a parts manufacturer,
believe that inclusion of structural static
parts as life-limited parts in the rule
would substantially increase their costs
and affect the potential of small
businesses to repair life-limited parts.
Static Parts
Those static parts that meet the
definition of ‘‘life-limited,’’ as
established by § 33.70, require FAA
approval of the procedures used to
establish life limits and address
anomalies related to those parts.
Two airline operators and a parts
manufacturer stated that the rule should
not impose life limits on static parts.
American Airlines stated that the FAA
is introducing a new requirement that
‘‘all structural parts, both rotating and
static are to be addressed as Engine LifeLimited Parts.’’ American noted that
based on Continued Airworthiness
Assessment Methodologies (CAAM)
data from 1992 to 2000 ‘‘the probability
of occurrence of case ruptures is very
small’’ and ‘‘there does not seem to be
a good reason to consider static cases or
other static parts as life-limited, and
they should not be.’’ Similarly, United
Airlines ‘‘does not see imposing life
limits on this static hardware as
enhancing safety.’’ Chromalloy Gas
Turbine Corporation found ‘‘that the
FAA has not identified sufficient, nor
appropriate substantiating cause to
make such a bold change as to include
static structures (high pressure turbine
casings) under the term life-limited
parts.’’
The FAA believes it is essential to
include a limited number of structural
static parts in the rules as service
experience has demonstrated that
failure of these parts may result in
hazardous consequences to an aircraft.
We also find that inclusion of certain
static parts under § 33.70 does not
impose a new requirement for turbine
engine manufacturers who currently
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meet the requirements of § 33.19,
Durability, and EASA certification
requirements. We find that turbine
engine manufacturers, based on § 33.19
and issue papers, have classified a
limited number of static parts as ‘‘lifelimited’’ for at least the last decade.
Examples of engines with static parts
classified as ‘‘life-limited’’ include: The
CF34 (GE) family of engines, installed
on Bombardier and Embraer regional
jets; GE90 Growth family of engines,
installed on the Boeing 777; Engine
Alliance’s (General Electric and Pratt &
Whitney) GP7200 engine, installed on
the Airbus A–380; and GEnx engine, to
be installed on the Boeing 787.
All engine manufacturers who desire
certification in Europe must also meet
EASA engine certification requirements.
Under EASA requirements, CS–E 515,
Engine Critical Parts, turbine engine
manufacturers already classify a limited
number of static parts as ‘‘life-limited’’
and include these parts in the
Airworthiness Limitations Section of
the Instructions for Continued
Airworthiness. Imposing two different
standards for engine certification on
U.S. engine manufacturers increases the
costs of developing and certifying
aircraft turbine engines with no
associated safety benefits.
We note that CAAM data covers the
period from 1982 to 1996. Based on this
data, rupture of engine cases was the
10th leading cause of level 3 or 4 events
(significant damage or total loss to
aircraft, or minor injuries or loss of life).
Definition of ‘‘Likely to Result’’
Section 33.70 establishes that ‘‘Engine
life-limited parts are rotor and major
static structural parts whose primary
failure is likely to result in a hazardous
engine effect.’’ The term ‘‘likely to
result’’ in this rule refers to possible
consequences that may occur from an
engine part failure.
American Airlines took issue with the
definition and use of the term ‘‘likely to
result.’’ American commented that
‘‘likely to result’’ is ‘‘not clearly
defined’’ and ‘‘does not agree with the
SAE (Society of Automotive Engineers)
interpretation for CAAM analysis.’’
American also believes that the
definition goes beyond the current
§ 33.14 and forces consideration of all
failures no matter how remote the
possibility of occurrence.
We have clarified that ‘‘likely to
result’’ refers to possible consequences
to an engine or aircraft that may occur
from an engine part failure. The
consequence of failure determines if a
part is considered a life-limited part.
The commenter’s reference to an SAE
interpretation of ‘‘likely to result,’’ used
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during CAAM analysis, deals with
failures that have already occurred in
service. The SAE interpretation is
appropriate for analysis of failures that
already occurred, but is not appropriate
for a certification rule that applies to an
engine manufacturer during the design
and certification process. The definition
of ‘‘likely to result’’ does not apply or
alter the corresponding definition used
by CAAM techniques.
The definition is consistent with
current § 33.14 that states a life limit
must be established for each rotor part,
‘‘the failure of which could produce a
hazard to the aircraft.’’ It is absolutely
essential to safety that the consequences
of failure are anticipated to ensure
appropriate engine parts are designated
as life-limited parts. Once a part is
designated as life-limited, a vast array of
quality standards is applied to the part
to prevent the unsafe consequences.
established using approved methods.
The classification of static parts as lifelimited requires engine manufacturers
to design these parts to a higher
standard including validation of life.
The design of these parts to a higher
standard, as well as the need to meet
higher quality control manufacturing
standards, has the potential to reduce
the number of required repairs.
Effects on Small Businesses
Costs of Rule
American Airlines expressed concern
that the rule would result in
‘‘unjustifiable additional costs.’’ United
Airlines stated that the rule will
‘‘significantly drive up operator’s costs.’’
United claimed that ‘‘the slightest
defect, insignificant or otherwise, will
result in a part being held-up in its
repair cycle, while FAA Approved Data
is sought. * * * To compensate,
operators will be forced to increase
inventory levels of this expensive
hardware.’’
The rule may result in a small
increase in the number of static parts
classified as ‘‘life-limited’’ beyond those
few major structural static parts
currently classified as life-limited under
existing regulations. In addition, static
parts are usually designed to have a life
consistent with the life of the engine.
Unlike rotor parts, static parts are
repaired and their life is extended,
provided their life limits are re-
Chromalloy Gas Turbine Corporation
commented that ‘‘With regard to static
structural parts, there are many small
entities that perform the maintenance
tasks on these parts in direct
competition with Original Engine
Manufacturers.’’ Chromalloy further
claimed that ‘‘The proposed rule change
will severely affect the ability of these
many entities to develop and perform
repairs for the static structural parts
independent of the Original Engine
Manufacturers.’’
We do not agree that the rule prevents
any entities from performing
maintenance on life-limited parts
(‘‘static’’ or ‘‘rotating’’). Any entity,
however, that repairs critical aircraft
engine parts must possess the necessary
inspection, design, analysis, and
engineering skills to evaluate whether a
repair is done properly. The safety of
the part depends on the applicant
possessing these skills.
Service Management Plan
Rolls-Royce Corporation noted that
the rule requires a Service Management
Plan that defines in-service processes
for maintenance and repair, and that
these processes become part of the
Instructions for Continued
Airworthiness (ICA). Rolls-Royce
commented that the ‘‘rule could be
interpreted to require that all engine
life-limited repair processes be defined
by the Design Approval Holder (DAH)
and subsequently ‘made available’
under the normal ICA requirements.
* * *’’
We revised the rule to require an
applicant to specify the ‘‘limitations’’
associated with a part’s repair instead of
actually defining the repair process.
Parts Manufacturer Approval
Standards
Transport Canada commented that
life-limited parts are not acceptable
candidates for Parts Manufacturer
Approval (PMA) and FAA should
reconsider PMA standards.
PMA standards are beyond the scope
of this rule. Therefore, we did not make
any changes in response to this
comment.
Paperwork Reduction Act
As required by the Paperwork
Reduction Act of 1995 (44 U.S.C.
3507(d)), the FAA submitted a copy of
the amended information collection
requirements(s) in this final rule to the
Office of Management and Budget
(OMB) for its review. OMB approved the
collection of this information and
assigned OMB Control Number 2120–
0665.
An agency may not collect or sponsor
the collection of information, nor may it
impose an information collection
requirement unless it displays a
currently valid OMB control number.
This final rule consists of regulatory
changes that will affect operators and
individuals performing repairs. Some of
those changes will require additional
information collection. Comments
received about these requirements and
the FAA’s responses are discussed
earlier in this document, under the
Comments section. The new
information requirements and the
persons who would be required to
provide that information are described
below.
SUMMARY
Affected entity
Annual hours
Operators .................................................................................................................................................................
Maintenance Providers ............................................................................................................................................
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Required Information, Use, and
Respondents
Additional recordkeeping will occur,
because operators will be required to
track the life of the part.
Additional engineering analysis will
be performed anytime an affected part is
repaired.
One-thousand nine-hundred and
ninety (1,990) is the average number of
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affected aircraft and the corresponding
estimated number of engine removals is
498 (1,990 × 25%).
Annual Burden Estimate
Recordkeeping
The recordkeeping cost estimate
includes estimates of shop and records
personnel time for tracking the part
when an engine is removed. The total
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995
498
Annual cost
$ 49,750
37,350
estimated recordkeeping time
requirement is 2 hours per additional
part per engine removal.
We calculate the annual
recordkeeping hours by multiplying the
additional number of parts (1), by the
number of hours per part (2). That
product is then multiplied by the
annual number of engine removals
(498), to arrive at the annual hour
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estimate of 995. When combined with
the burdened labor rate of $50 per hour,
the estimated annual cost is $49,750.
Engineering
Additional engineering analysis will
be required because operators and
maintenance providers handle repairs
differently on life-limited parts because
of the critical nature of the part. More
detailed analysis is performed, in
addition to life methodology checks,
when a life-limited part is repaired.
We calculated the annual engineering
hours of 498 by multiplying the
additional number of hours per part (10)
by the annual number of engine
removals (498) and then by the 10%
repair factor. When combined with the
burdened labor rate of $75 per hour, the
estimated annual cost is $37,350.
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International Compatibility
In keeping with U.S. obligations
under the Convention on International
Civil Aviation, it is FAA policy to
comply with International Civil
Aviation Organization (ICAO) Standards
and Recommended Practices to the
maximum extent practicable. The FAA
has reviewed the corresponding ICAO
Standards and Recommended Practices
and has identified no differences with
these regulations.
Economic Assessment, Regulatory
Flexibility Determination, Trade Impact
Assessment, and Unfunded Mandates
Assessment
Changes to Federal regulations must
undergo several economic analyses.
First, Executive Order 12866 directs that
each Federal agency shall propose or
adopt a regulation only upon a reasoned
determination that the benefits of the
intended regulation justify its costs.
Second, the Regulatory Flexibility Act
of 1980 (Pub. L. 96–354) requires
agencies to analyze the economic
impact of regulatory changes on small
entities. Third, the Trade Agreements
Act (Pub. L. 96–39) prohibits agencies
from setting standards that create
unnecessary obstacles to the foreign
commerce of the United States. In
developing U.S. standards, this Trade
Act requires agencies to consider
international standards and, where
appropriate, that they be the basis of
U.S. standards. Fourth, the Unfunded
Mandates Reform Act of 1995 (Pub. L.
104–4) requires agencies to prepare a
written assessment of the costs, benefits,
and other effects of proposed or final
rules that include a Federal mandate
likely to result in the expenditure by
State, local, or tribal governments, in the
aggregate, or by the private sector, of
$100 million or more annually (adjusted
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for inflation with base year of 1995).
This portion of the preamble
summarizes the FAA’s analysis of the
economic impacts of this final rule.
Readers seeking greater detail may read
the full regulatory evaluation, a copy of
which we have placed in the docket for
this rulemaking.
In conducting these analyses, FAA
has determined that this final rule: (1)
Has benefits that justify its costs, (2) is
not an economically ‘‘significant
regulatory action’’ as defined in section
3(f) of Executive Order 12866, (3) is not
‘‘significant’’ as defined in DOT’s
Regulatory Policies and Procedures; (4)
will not have a significant economic
impact on a substantial number of small
entities; (5) will not create unnecessary
obstacles to the foreign commerce of the
United States; and (6) will not impose
an unfunded mandate on state, local, or
tribal governments, or on the private
sector by exceeding the threshold
identified above. These analyses are
summarized below.
Benefit-Cost Summary
There will be an overall benefit to
manufacturers as a result of having
common certification processes in the
United States and in Europe. In addition
to these benefits, the requirements
contained in this final rule will provide
an added margin of safety by reducing
the number of failures in life-limited
parts due to material, manufacturing
and service induced anomalies. The
FAA believes it is essential to include
a limited number of structural static
parts in the rules as service experience
has demonstrated that failure of these
parts can result in hazardous
consequences to an aircraft. This final
rule will prevent a portion of
uncontained engine failures. If only one
event is averted over the period of
analysis, the benefits will be $11.6
million ($3.5 million present value).
The FAA estimates the total costs
from implementing this final rule are
roughly $3.6 million ($1.0 million
present value). These costs are
comprised of engineering and
recordkeeping costs.
The estimated benefits of at least
$11.6 million ($3.5 million present
value) are greater than the estimated
cost of $3.6 million ($1.0 million
present value). Accordingly, the final
rule is cost-beneficial.
Who Is Potentially Affected by This
Rulemaking
Part 33 Engine Manufacturers
Operators of future part 33 engines
Entities performing maintenance and
repairs
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Assumptions and Sources of
Information
Period of analysis—2008 through 2050
Discount rate—7%
Final Regulatory Flexibility
Determination
The Regulatory Flexibility Act of 1980
(Pub. L. 96–354) (RFA) establishes ‘‘as a
principle of regulatory issuance that
agencies shall endeavor, consistent with
the objectives of the rule and of
applicable statutes, to fit regulatory and
informational requirements to the scale
of the businesses, organizations, and
governmental jurisdictions subject to
regulation. To achieve this principle,
agencies are required to solicit and
consider flexible regulatory proposals
and to explain the rationale for their
actions to assure that such proposals are
given serious consideration.’’ The RFA
covers a wide-range of small entities,
including small businesses, not-forprofit organizations, and small
governmental jurisdictions.
Agencies must perform a review to
determine whether a rule will have a
significant economic impact on a
substantial number of small entities. If
the agency determines that it will, the
agency must prepare a regulatory
flexibility analysis as described in the
RFA.
The purpose of this analysis is to
provide the reasoning underlying the
FAA determination. The FAA has
determined that:
• There will not be a significant
impact on a substantial number of part
33 manufacturers.
• There will not be a significant
impact on a substantial number of small
entities that perform maintenance or
repairs on affected parts.
• There will not be a significant
impact on a substantial number of small
operators.
Part 33 manufacturers will receive the
certification harmonization savings that
will arise as a result of this final rule.
There will not be a significant impact on
a substantial number of small entities
performing maintenance or repairs on
affected parts because their expected
revenue will be greater than the
expected cost. There will not be a
significant impact on a substantial
number of small airline operators
because the ratio of compliance cost to
revenue was below 0.03 (three
hundredths) of one percent for 49 small
entities where data was available.
A full discussion of the agency’s
regulatory flexibility analysis can be
found in the final regulatory evaluation,
which has been placed in the docket for
this rulemaking.
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Therefore, as the FAA Administrator,
I certify that this final rule will not have
a significant economic impact on a
substantial number of small entities.
International Trade Impact Assessment
The Trade Agreements Act of 1979
(Pub. L. 96–39) prohibits Federal
agencies from establishing any
standards or engaging in related
activities that create unnecessary
obstacles to the foreign commerce of the
United States. Legitimate domestic
objectives, such as safety, are not
considered unnecessary obstacles. The
statute also requires consideration of
international standards and, where
appropriate, that they be the basis for
U.S. standards.
This final rule considers and
incorporates an international standard
as the basis of a FAA regulation. Thus
this final rule complies with The Trade
Agreements Act of 1979 and does not
create unnecessary obstacles to
international trade.
Unfunded Mandates Assessment
Title II of the Unfunded Mandates
Reform Act of 1995 (Pub. L. 104–4)
requires each Federal agency to prepare
a written statement assessing the effects
of any Federal mandate in a proposed or
final agency rule that may result in an
expenditure of $100 million or more
(adjusted annually for inflation with the
base year 1995) in any one year by State,
local, and tribal governments, in the
aggregate, or by the private sector; such
a mandate is deemed to be a ‘‘significant
regulatory action.’’ The FAA currently
uses an inflation-adjusted value of
$128.1 million in lieu of $100 million.
The FAA has assessed the potential
effect of this final rule and determined
that it does not contain such a mandate.
Therefore, the requirements of Title II of
the Unfunded Mandates Reform Act of
1995 do not apply.
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Executive Order 13132, Federalism
The FAA has analyzed this final rule
under the principles and criteria of
Executive Order 13132, Federalism. We
determined that this action will not
have a substantial direct effect on the
States, or the relationship between the
national Government and the States, or
on the distribution of power and
responsibilities among the various
levels of government, and therefore does
not have federalism implications.
Environmental Analysis
FAA Order 1050.1E identifies FAA
actions that are categorically excluded
from preparation of an environmental
assessment or environmental impact
statement under the National
VerDate Aug<31>2005
15:33 Aug 31, 2007
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Environmental Policy Act in the
absence of extraordinary circumstances.
The FAA has determined this
rulemaking action qualifies for the
categorical exclusion identified in
paragraph 312f and involves no
extraordinary circumstances.
Regulations That Significantly Affect
Energy Supply, Distribution, or Use
The FAA has analyzed this final rule
under Executive Order 13211, Actions
Concerning Regulations that
Significantly Affect Energy Supply,
Distribution, or Use (May 18, 2001). We
have determined that it is not a
‘‘significant energy action’’ under the
executive order because it is not a
‘‘significant regulatory action’’ under
Executive Order 12866, and it is not
likely to have a significant adverse effect
on the supply, distribution, or use of
energy.
Availability of Rulemaking Documents
You can get an electronic copy using
the Internet by:
(1) Searching the Department of
Transportation’s electronic Docket
Management System (DMS) Web page
(https://dms.dot.gov/search);
(2) Visiting the FAA’s Regulations and
Policies Web page at https://
www.faa.gov/regulations_policies/; or
(3) Accessing the Government
Printing Office’s Web page at https://
www.gpoaccess.gov/fr/.
You can also get a copy by sending a
request to the Federal Aviation
Administration, Office of Rulemaking,
ARM–1, 800 Independence Avenue,
SW., Washington, DC 20591, or by
calling (202) 267–9680. Make sure to
identify the amendment number or
docket number of this rulemaking.
You may search the electronic form of
all comments received in any of our
dockets by the name of the individual
submitting the comment (or signing the
comment, if submitted on behalf of an
association, business, labor union, etc.).
You may review DOT’s complete
Privacy Act statement in the Federal
Register published on April 11, 2000
(Volume 65, Number 70; Pages 19477–
78) or you may visit https://dms.dot.gov.
Small Business Regulatory Enforcement
Fairness Act
The Small Business Regulatory
Enforcement Fairness Act (SBREFA) of
1996 requires FAA to comply with
small entity requests for information or
advice about compliance with statutes
and regulations within its jurisdiction. If
you are a small entity and you have a
question regarding this document, you
may contact its local FAA official, or the
person listed under FOR FURTHER
PO 00000
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Fmt 4701
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INFORMATION CONTACT. You can find out
more about SBREFA on the Internet at
https://www.faa.gov/
regulations_policies/rulemaking/
sbre_act/.
List of Subjects in 14 CFR Part 33
Air Transportation, Aircraft, Aviation
safety, Safety.
The Amendment
In consideration of the foregoing, the
Federal Aviation Administration
amends Chapter I of Title 14, Code of
Federal Regulations as follows:
I
PART 33—AIRWORTHINESS
STANDARDS: AIRCRAFT ENGINES
1. The authority citation for part 33
continues to read as follows:
I
Authority: 49 U.S.C. 106(g), 40113, 44701–
44702, 44704.
§ 33.14
I
I
[Removed]
2. Remove § 33.14.
3. Add new § 33.34 to read as follows:
§ 33.34
Turbocharger rotors.
Each turbocharger case must be
designed and constructed to be able to
contain fragments of a compressor or
turbine that fails at the highest speed
that is obtainable with normal speed
control devices inoperative.
I 4. Add new § 33.70 to read as follows:
§ 33.70
Engine life-limited parts.
By a procedure approved by the FAA,
operating limitations must be
established which specify the maximum
allowable number of flight cycles for
each engine life-limited part. Engine
life-limited parts are rotor and major
static structural parts whose primary
failure is likely to result in a hazardous
engine effect. Typically, engine lifelimited parts include, but are not
limited to disks, spacers, hubs, shafts,
high-pressure casings, and nonredundant mount components. For the
purposes of this section, a hazardous
engine effect is any of the conditions
listed in § 33.75 of this part. The
applicant will establish the integrity of
each engine life-limited part by:
(a) An engineering plan that contains
the steps required to ensure each engine
life-limited part is withdrawn from
service at an approved life before
hazardous engine effects can occur.
These steps include validated analysis,
test, or service experience which
ensures that the combination of loads,
material properties, environmental
influences and operating conditions,
including the effects of other engine
parts influencing these parameters, are
sufficiently well known and predictable
E:\FR\FM\04SER3.SGM
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Federal Register / Vol. 72, No. 170 / Tuesday, September 4, 2007 / Rules and Regulations
rmajette on PROD1PC64 with RULES3
so that the operating limitations can be
established and maintained for each
engine life-limited part. Applicants
must perform appropriate damage
tolerance assessments to address the
potential for failure from material,
manufacturing, and service induced
anomalies within the approved life of
the part. Applicants must publish a list
of the life-limited engine parts and the
approved life for each part in the
Airworthiness Limitations Section of
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the Instructions for Continued
Airworthiness as required by § 33.4 of
this part.
(b) A manufacturing plan that
identifies the specific manufacturing
constraints necessary to consistently
produce each engine life-limited part
with the attributes required by the
engineering plan.
(c) A service management plan that
defines in-service processes for
maintenance and the limitations to
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50861
repair for each engine life-limited part
that will maintain attributes consistent
with those required by the engineering
plan. These processes and limitations
will become part of the Instructions for
Continued Airworthiness.
Issued in Washington, DC, on August 27,
2007.
Marion Blakey,
Administrator.
[FR Doc. E7–17369 Filed 8–31–07; 8:45 am]
BILLING CODE 4910–13–P
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Agencies
[Federal Register Volume 72, Number 170 (Tuesday, September 4, 2007)]
[Rules and Regulations]
[Pages 50856-50861]
From the Federal Register Online via the Government Printing Office [www.gpo.gov]
[FR Doc No: E7-17369]
[[Page 50855]]
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Part VI
Department of Transportation
-----------------------------------------------------------------------
Federal Aviation Administration
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14 CFR Part 33
Airworthiness Standards; Aircraft Engine Standards for Engine Life-
Limited Parts; Final Rule
Federal Register / Vol. 72, No. 170 / Tuesday, September 4, 2007 /
Rules and Regulations
[[Page 50856]]
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DEPARTMENT OF TRANSPORTATION
Federal Aviation Administration
14 CFR Part 33
[Docket No.: FAA-2006-23732; Amendment No. 33-22]
RIN 2120-AI72
Airworthiness Standards; Aircraft Engine Standards for Engine
Life-Limited Parts
AGENCY: Federal Aviation Administration (FAA), DOT.
ACTION: Final rule.
-----------------------------------------------------------------------
SUMMARY: The FAA is amending the certification standards for original
and amended type certificates for aircraft engines by modifying the
standards for engine life-limited parts. This final rule establishes
new and uniform standards for the design and testing of life-limited
parts for aircraft engines certificated by the FAA and the European
Aviation Safety Agency (EASA). This rule retains the current lifing
requirements, introduces damage tolerance requirements into the design
process, and strengthens cooperation between engineering,
manufacturing, and service elements of turbine engine manufacturers.
These new requirements provide an added margin of safety and will
reduce the number of life-limited parts failures due to material,
manufacturing, and service induced anomalies. Additionally, this action
adds new standards for the design of reciprocating engine turbocharger
rotors.
DATES: This amendment becomes effective November 5, 2007.
FOR FURTHER INFORMATION CONTACT: Tim Mouzakis, Engine and Propeller
Directorate Standards Staff, ANE-110, Engine and Propeller Directorate,
Aircraft Certification Service, FAA, New England Region, 12 New England
Executive Park, Burlington, Massachusetts 01803-5299; telephone (781)
238-7114; fax (781) 238-7199, e-mail: timoleon.mouzakis@faa.gov.
SUPPLEMENTARY INFORMATION:
Authority for This Rulemaking
The FAA's authority to issue rules regarding aviation safety is
found in Title 49 of the United States Code. Subtitle I, Section 106
describes the authority of the FAA Administrator. Subtitle VII,
Aviation Programs, describes in more detail the scope of the agency's
authority.
This rulemaking is promulgated under the authority described in
Subtitle VII, Part A, Subpart III, Section 44701, ``General
Requirements.'' Under that section, the FAA is charged with prescribing
regulations for practices, methods, and procedures the Administrator
finds necessary for safety in air commerce, including minimum safety
standards for aircraft engines. This regulation is within the scope of
that authority because it updates the existing regulations for aircraft
engine life-limited parts.
Background
Manufacturing-induced anomalies in engine disks have caused several
fatal airplane accidents, notably in Sioux City, Iowa, in 1989, and in
Pensacola, Florida, in 1996. The DC-10 crash in Sioux City was caused
by a titanium material anomaly created during the material melting
process. The MD-88 accident in Pensacola was attributed to a fatigue
crack which initiated from an abnormal microstructure created during
manufacturing. Most of the uncontained engine failures have been traced
to material, manufacturing or operations/maintenance induced anomalies.
Recent examples include:
Failure of a CF6 engine high pressure stage 1 turbine disk
on a Boeing 767 airplane during a ground test at Los Angeles
International Airport in June 2006, that was attributed to a
manufacturing-induced anomaly in a rim slot; and
In-flight failure of a CF34 engine fan disk on a
Bombardier CRJ-200 airplane departing Denver International Airport on
January 25, 2007. The root cause of this failure is currently under
investigation.
Industry data has shown that manufacturing-induced anomalies have
caused about 40 percent of recent rotor cracking and failure events.
Data for the period 1984 to 1989 indicates that uncontained engine
failures due to material, manufacturing and maintenance induced
anomalies occur at the rate of 1.2 per 10 million flights or
approximately 3 events per year. Due to these accidents and the
supporting data, the FAA determined the need to revise engine
certification standards related to the design of engine parts whose
failure would result in a hazardous engine condition.
In addition, a group representing the FAA, the engine industry, and
European aviation authorities has worked since 1989 to revise and
harmonize the U.S. and European engine certification requirements. This
rule, which is based on this group's recommendations, creates common
U.S. and European engine requirements for turbine engine life-limited
parts (called ``critical parts'' in European regulations).
Definitions of Terms Used in the Rule
The following definitions are provided, but are not part of the
rule itself:
Primary failure: Failure of a part that is not the result
of a prior failure of another part or system.
Failure: Separation of a part into two or more pieces such
that the part is no longer whole or complete.
Likely to result: Possible outcomes on an engine or
aircraft when a part fails, regardless of probability of occurrence.
Safety Recommendation
The following safety recommendation, issued by National
Transportation Safety Board (NTSB), is addressed by this rule:
NTSB Safety Recommendation A-90-90 was issued as a result
of the United Airlines accident on July 19, 1989, in Sioux City, Iowa,
where 111 people died and 172 were injured. The NTSB recommended that
the FAA amend 14 CFR part 33 ``to require that turbine engines
certificated under this rule are evaluated to identify those engine
components that, if they should fracture and separate, could pose a
significant threat to the structure or systems of an airplane; and
require that a damage tolerance evaluation of these components be
performed.''
Regulations Affecting Static Parts
The FAA has regulated static parts for more than a decade under
Sec. 33.19(a), which requires the engine be designed and constructed
to minimize the development of an unsafe condition between overhaul
periods. Experience with several types of static parts has shown that
fatigue failures can result in hazardous engine effects. For example,
high-pressure casing fatigue failures have led to high pressure vessel
bursts and fire. Issue papers initiated by the FAA, based on Sec.
33.19, have resulted in engine manufacturers classifying a limited
number of static parts as ``life-limited.'' Life-limited parts are
included in the Airworthiness Limitations Section of the Instructions
for Continued Airworthiness.
The new Sec. 33.70 affects only those static parts whose failure
could result in a hazardous engine effect. Therefore, only a limited
number of static parts will be classified as ``life-limited parts'' and
affected by the new rule. Those static parts formerly regulated under
Sec. 33.19 are more properly located under Sec. 33.70, which is based
on whether the failure of a part could cause a hazardous
[[Page 50857]]
engine effect rather than whether a part rotates or is static.
Summary of Final Rule
New Sec. 33.70 replaces Sec. 33.14. Section 33.70 introduces the
term ``engine life-limited parts'' to cover rotating structural parts,
as well as major static structural parts, whose primary failure is
likely to result in a hazardous engine effect, as listed in Sec.
33.75, and whose failure mode is either cycle (fatigue) or time (creep)
dependent. This rule addresses all parts, rotating or static, that meet
the definition of an engine life-limited part. The rule requires FAA
approval of the procedures used to establish life limits and address
anomalies.
This rule retains the current life methodology which limits the
useful rotor life to the minimum number of flight cycles required to
initiate a crack approximately 0.030 inches in length by 0.015 inches
in depth. The rule requires sufficient analysis and testing to evaluate
the effects of elevated temperatures and hold times as well as the
interaction with other failure mechanisms (for example, high cycle
fatigue, creep, and cold-dwell). The methodology used to establish life
limits for static parts is similar to those used for rotating parts.
For static parts, the life limit may be based on the crack initiation
life plus a portion of the residual crack growth life, providing a safe
margin is maintained between part retirement life and failure.
The rule also requires applicants to develop coordinated
engineering, manufacturing, and service management plans for each life-
limited part. This will ensure the attributes of a part that determine
its life are identified and controlled so that the part will be
consistently manufactured and properly maintained during service
operation.
The rule introduces new requirements for applicants to conduct
damage tolerance assessments to limit the potential for failure from
material, manufacturing, and service induced anomalies. Applicants can
use a variety of methods to conduct damage tolerance assessments. For
example, applicants can use probabilistic risk assessments or design a
part to have a specified crack growth life. The introduction of damage
tolerance does not allow rotor components to remain in service with
cracks. Rotor parts must be removed from service when the parts reach
the end of their useful life as defined by the minimum number of flight
cycles required to initiate a crack.
This rule removes turbocharger rotor life requirements from Sec.
33.14 and places them in a new Sec. 33.34.
Summary of Comments
The FAA published a Notice of Proposed Rulemaking (NPRM) entitled
Airworthiness Standards: Aircraft Engine Standards for Engine Life-
Limited Parts on February 2, 2006 (71 FR 5770). Nine commenters
responded to the NPRM request for comments. The commenters included
three turbine engine manufacturers; two domestic airplane operators,
who submitted through their representative association; two foreign
regulatory authorities; a domestic parts manufacturer; and an
individual. The turbine engine manufacturers fully support the rule
while proposing minor changes. Other commenters, including two airline
operators and a parts manufacturer, believe that inclusion of
structural static parts as life-limited parts in the rule would
substantially increase their costs and affect the potential of small
businesses to repair life-limited parts.
Static Parts
Those static parts that meet the definition of ``life-limited,'' as
established by Sec. 33.70, require FAA approval of the procedures used
to establish life limits and address anomalies related to those parts.
Two airline operators and a parts manufacturer stated that the rule
should not impose life limits on static parts. American Airlines stated
that the FAA is introducing a new requirement that ``all structural
parts, both rotating and static are to be addressed as Engine Life-
Limited Parts.'' American noted that based on Continued Airworthiness
Assessment Methodologies (CAAM) data from 1992 to 2000 ``the
probability of occurrence of case ruptures is very small'' and ``there
does not seem to be a good reason to consider static cases or other
static parts as life-limited, and they should not be.'' Similarly,
United Airlines ``does not see imposing life limits on this static
hardware as enhancing safety.'' Chromalloy Gas Turbine Corporation
found ``that the FAA has not identified sufficient, nor appropriate
substantiating cause to make such a bold change as to include static
structures (high pressure turbine casings) under the term life-limited
parts.''
The FAA believes it is essential to include a limited number of
structural static parts in the rules as service experience has
demonstrated that failure of these parts may result in hazardous
consequences to an aircraft. We also find that inclusion of certain
static parts under Sec. 33.70 does not impose a new requirement for
turbine engine manufacturers who currently meet the requirements of
Sec. 33.19, Durability, and EASA certification requirements. We find
that turbine engine manufacturers, based on Sec. 33.19 and issue
papers, have classified a limited number of static parts as ``life-
limited'' for at least the last decade. Examples of engines with static
parts classified as ``life-limited'' include: The CF34 (GE) family of
engines, installed on Bombardier and Embraer regional jets; GE90 Growth
family of engines, installed on the Boeing 777; Engine Alliance's
(General Electric and Pratt & Whitney) GP7200 engine, installed on the
Airbus A-380; and GEnx engine, to be installed on the Boeing 787.
All engine manufacturers who desire certification in Europe must
also meet EASA engine certification requirements. Under EASA
requirements, CS-E 515, Engine Critical Parts, turbine engine
manufacturers already classify a limited number of static parts as
``life-limited'' and include these parts in the Airworthiness
Limitations Section of the Instructions for Continued Airworthiness.
Imposing two different standards for engine certification on U.S.
engine manufacturers increases the costs of developing and certifying
aircraft turbine engines with no associated safety benefits.
We note that CAAM data covers the period from 1982 to 1996. Based
on this data, rupture of engine cases was the 10th leading cause of
level 3 or 4 events (significant damage or total loss to aircraft, or
minor injuries or loss of life).
Definition of ``Likely to Result''
Section 33.70 establishes that ``Engine life-limited parts are
rotor and major static structural parts whose primary failure is likely
to result in a hazardous engine effect.'' The term ``likely to result''
in this rule refers to possible consequences that may occur from an
engine part failure.
American Airlines took issue with the definition and use of the
term ``likely to result.'' American commented that ``likely to result''
is ``not clearly defined'' and ``does not agree with the SAE (Society
of Automotive Engineers) interpretation for CAAM analysis.'' American
also believes that the definition goes beyond the current Sec. 33.14
and forces consideration of all failures no matter how remote the
possibility of occurrence.
We have clarified that ``likely to result'' refers to possible
consequences to an engine or aircraft that may occur from an engine
part failure. The consequence of failure determines if a part is
considered a life-limited part.
The commenter's reference to an SAE interpretation of ``likely to
result,'' used
[[Page 50858]]
during CAAM analysis, deals with failures that have already occurred in
service. The SAE interpretation is appropriate for analysis of failures
that already occurred, but is not appropriate for a certification rule
that applies to an engine manufacturer during the design and
certification process. The definition of ``likely to result'' does not
apply or alter the corresponding definition used by CAAM techniques.
The definition is consistent with current Sec. 33.14 that states a
life limit must be established for each rotor part, ``the failure of
which could produce a hazard to the aircraft.'' It is absolutely
essential to safety that the consequences of failure are anticipated to
ensure appropriate engine parts are designated as life-limited parts.
Once a part is designated as life-limited, a vast array of quality
standards is applied to the part to prevent the unsafe consequences.
Costs of Rule
American Airlines expressed concern that the rule would result in
``unjustifiable additional costs.'' United Airlines stated that the
rule will ``significantly drive up operator's costs.'' United claimed
that ``the slightest defect, insignificant or otherwise, will result in
a part being held-up in its repair cycle, while FAA Approved Data is
sought. * * * To compensate, operators will be forced to increase
inventory levels of this expensive hardware.''
The rule may result in a small increase in the number of static
parts classified as ``life-limited'' beyond those few major structural
static parts currently classified as life-limited under existing
regulations. In addition, static parts are usually designed to have a
life consistent with the life of the engine. Unlike rotor parts, static
parts are repaired and their life is extended, provided their life
limits are re-established using approved methods. The classification of
static parts as life-limited requires engine manufacturers to design
these parts to a higher standard including validation of life. The
design of these parts to a higher standard, as well as the need to meet
higher quality control manufacturing standards, has the potential to
reduce the number of required repairs.
Effects on Small Businesses
Chromalloy Gas Turbine Corporation commented that ``With regard to
static structural parts, there are many small entities that perform the
maintenance tasks on these parts in direct competition with Original
Engine Manufacturers.'' Chromalloy further claimed that ``The proposed
rule change will severely affect the ability of these many entities to
develop and perform repairs for the static structural parts independent
of the Original Engine Manufacturers.''
We do not agree that the rule prevents any entities from performing
maintenance on life-limited parts (``static'' or ``rotating''). Any
entity, however, that repairs critical aircraft engine parts must
possess the necessary inspection, design, analysis, and engineering
skills to evaluate whether a repair is done properly. The safety of the
part depends on the applicant possessing these skills.
Service Management Plan
Rolls-Royce Corporation noted that the rule requires a Service
Management Plan that defines in-service processes for maintenance and
repair, and that these processes become part of the Instructions for
Continued Airworthiness (ICA). Rolls-Royce commented that the ``rule
could be interpreted to require that all engine life-limited repair
processes be defined by the Design Approval Holder (DAH) and
subsequently `made available' under the normal ICA requirements. * *
*''
We revised the rule to require an applicant to specify the
``limitations'' associated with a part's repair instead of actually
defining the repair process.
Parts Manufacturer Approval Standards
Transport Canada commented that life-limited parts are not
acceptable candidates for Parts Manufacturer Approval (PMA) and FAA
should reconsider PMA standards.
PMA standards are beyond the scope of this rule. Therefore, we did
not make any changes in response to this comment.
Paperwork Reduction Act
As required by the Paperwork Reduction Act of 1995 (44 U.S.C.
3507(d)), the FAA submitted a copy of the amended information
collection requirements(s) in this final rule to the Office of
Management and Budget (OMB) for its review. OMB approved the collection
of this information and assigned OMB Control Number 2120-0665.
An agency may not collect or sponsor the collection of information,
nor may it impose an information collection requirement unless it
displays a currently valid OMB control number.
This final rule consists of regulatory changes that will affect
operators and individuals performing repairs. Some of those changes
will require additional information collection. Comments received about
these requirements and the FAA's responses are discussed earlier in
this document, under the Comments section. The new information
requirements and the persons who would be required to provide that
information are described below.
Summary
------------------------------------------------------------------------
Affected entity Annual hours Annual cost
------------------------------------------------------------------------
Operators............................... 995 $ 49,750
Maintenance Providers................... 498 37,350
------------------------------------------------------------------------
Required Information, Use, and Respondents
Additional recordkeeping will occur, because operators will be
required to track the life of the part.
Additional engineering analysis will be performed anytime an
affected part is repaired.
One-thousand nine-hundred and ninety (1,990) is the average number
of affected aircraft and the corresponding estimated number of engine
removals is 498 (1,990 x 25%).
Annual Burden Estimate
Recordkeeping
The recordkeeping cost estimate includes estimates of shop and
records personnel time for tracking the part when an engine is removed.
The total estimated recordkeeping time requirement is 2 hours per
additional part per engine removal.
We calculate the annual recordkeeping hours by multiplying the
additional number of parts (1), by the number of hours per part (2).
That product is then multiplied by the annual number of engine removals
(498), to arrive at the annual hour
[[Page 50859]]
estimate of 995. When combined with the burdened labor rate of $50 per
hour, the estimated annual cost is $49,750.
Engineering
Additional engineering analysis will be required because operators
and maintenance providers handle repairs differently on life-limited
parts because of the critical nature of the part. More detailed
analysis is performed, in addition to life methodology checks, when a
life-limited part is repaired.
We calculated the annual engineering hours of 498 by multiplying
the additional number of hours per part (10) by the annual number of
engine removals (498) and then by the 10% repair factor. When combined
with the burdened labor rate of $75 per hour, the estimated annual cost
is $37,350.
International Compatibility
In keeping with U.S. obligations under the Convention on
International Civil Aviation, it is FAA policy to comply with
International Civil Aviation Organization (ICAO) Standards and
Recommended Practices to the maximum extent practicable. The FAA has
reviewed the corresponding ICAO Standards and Recommended Practices and
has identified no differences with these regulations.
Economic Assessment, Regulatory Flexibility Determination, Trade Impact
Assessment, and Unfunded Mandates Assessment
Changes to Federal regulations must undergo several economic
analyses. First, Executive Order 12866 directs that each Federal agency
shall propose or adopt a regulation only upon a reasoned determination
that the benefits of the intended regulation justify its costs. Second,
the Regulatory Flexibility Act of 1980 (Pub. L. 96-354) requires
agencies to analyze the economic impact of regulatory changes on small
entities. Third, the Trade Agreements Act (Pub. L. 96-39) prohibits
agencies from setting standards that create unnecessary obstacles to
the foreign commerce of the United States. In developing U.S.
standards, this Trade Act requires agencies to consider international
standards and, where appropriate, that they be the basis of U.S.
standards. Fourth, the Unfunded Mandates Reform Act of 1995 (Pub. L.
104-4) requires agencies to prepare a written assessment of the costs,
benefits, and other effects of proposed or final rules that include a
Federal mandate likely to result in the expenditure by State, local, or
tribal governments, in the aggregate, or by the private sector, of $100
million or more annually (adjusted for inflation with base year of
1995). This portion of the preamble summarizes the FAA's analysis of
the economic impacts of this final rule. Readers seeking greater detail
may read the full regulatory evaluation, a copy of which we have placed
in the docket for this rulemaking.
In conducting these analyses, FAA has determined that this final
rule: (1) Has benefits that justify its costs, (2) is not an
economically ``significant regulatory action'' as defined in section
3(f) of Executive Order 12866, (3) is not ``significant'' as defined in
DOT's Regulatory Policies and Procedures; (4) will not have a
significant economic impact on a substantial number of small entities;
(5) will not create unnecessary obstacles to the foreign commerce of
the United States; and (6) will not impose an unfunded mandate on
state, local, or tribal governments, or on the private sector by
exceeding the threshold identified above. These analyses are summarized
below.
Benefit-Cost Summary
There will be an overall benefit to manufacturers as a result of
having common certification processes in the United States and in
Europe. In addition to these benefits, the requirements contained in
this final rule will provide an added margin of safety by reducing the
number of failures in life-limited parts due to material, manufacturing
and service induced anomalies. The FAA believes it is essential to
include a limited number of structural static parts in the rules as
service experience has demonstrated that failure of these parts can
result in hazardous consequences to an aircraft. This final rule will
prevent a portion of uncontained engine failures. If only one event is
averted over the period of analysis, the benefits will be $11.6 million
($3.5 million present value).
The FAA estimates the total costs from implementing this final rule
are roughly $3.6 million ($1.0 million present value). These costs are
comprised of engineering and recordkeeping costs.
The estimated benefits of at least $11.6 million ($3.5 million
present value) are greater than the estimated cost of $3.6 million
($1.0 million present value). Accordingly, the final rule is cost-
beneficial.
Who Is Potentially Affected by This Rulemaking
Part 33 Engine Manufacturers
Operators of future part 33 engines
Entities performing maintenance and repairs
Assumptions and Sources of Information
Period of analysis--2008 through 2050
Discount rate--7%
Final Regulatory Flexibility Determination
The Regulatory Flexibility Act of 1980 (Pub. L. 96-354) (RFA)
establishes ``as a principle of regulatory issuance that agencies shall
endeavor, consistent with the objectives of the rule and of applicable
statutes, to fit regulatory and informational requirements to the scale
of the businesses, organizations, and governmental jurisdictions
subject to regulation. To achieve this principle, agencies are required
to solicit and consider flexible regulatory proposals and to explain
the rationale for their actions to assure that such proposals are given
serious consideration.'' The RFA covers a wide-range of small entities,
including small businesses, not-for-profit organizations, and small
governmental jurisdictions.
Agencies must perform a review to determine whether a rule will
have a significant economic impact on a substantial number of small
entities. If the agency determines that it will, the agency must
prepare a regulatory flexibility analysis as described in the RFA.
The purpose of this analysis is to provide the reasoning underlying
the FAA determination. The FAA has determined that:
There will not be a significant impact on a substantial
number of part 33 manufacturers.
There will not be a significant impact on a substantial
number of small entities that perform maintenance or repairs on
affected parts.
There will not be a significant impact on a substantial
number of small operators.
Part 33 manufacturers will receive the certification harmonization
savings that will arise as a result of this final rule. There will not
be a significant impact on a substantial number of small entities
performing maintenance or repairs on affected parts because their
expected revenue will be greater than the expected cost. There will not
be a significant impact on a substantial number of small airline
operators because the ratio of compliance cost to revenue was below
0.03 (three hundredths) of one percent for 49 small entities where data
was available.
A full discussion of the agency's regulatory flexibility analysis
can be found in the final regulatory evaluation, which has been placed
in the docket for this rulemaking.
[[Page 50860]]
Therefore, as the FAA Administrator, I certify that this final rule
will not have a significant economic impact on a substantial number of
small entities.
International Trade Impact Assessment
The Trade Agreements Act of 1979 (Pub. L. 96-39) prohibits Federal
agencies from establishing any standards or engaging in related
activities that create unnecessary obstacles to the foreign commerce of
the United States. Legitimate domestic objectives, such as safety, are
not considered unnecessary obstacles. The statute also requires
consideration of international standards and, where appropriate, that
they be the basis for U.S. standards.
This final rule considers and incorporates an international
standard as the basis of a FAA regulation. Thus this final rule
complies with The Trade Agreements Act of 1979 and does not create
unnecessary obstacles to international trade.
Unfunded Mandates Assessment
Title II of the Unfunded Mandates Reform Act of 1995 (Pub. L. 104-
4) requires each Federal agency to prepare a written statement
assessing the effects of any Federal mandate in a proposed or final
agency rule that may result in an expenditure of $100 million or more
(adjusted annually for inflation with the base year 1995) in any one
year by State, local, and tribal governments, in the aggregate, or by
the private sector; such a mandate is deemed to be a ``significant
regulatory action.'' The FAA currently uses an inflation-adjusted value
of $128.1 million in lieu of $100 million.
The FAA has assessed the potential effect of this final rule and
determined that it does not contain such a mandate. Therefore, the
requirements of Title II of the Unfunded Mandates Reform Act of 1995 do
not apply.
Executive Order 13132, Federalism
The FAA has analyzed this final rule under the principles and
criteria of Executive Order 13132, Federalism. We determined that this
action will not have a substantial direct effect on the States, or the
relationship between the national Government and the States, or on the
distribution of power and responsibilities among the various levels of
government, and therefore does not have federalism implications.
Environmental Analysis
FAA Order 1050.1E identifies FAA actions that are categorically
excluded from preparation of an environmental assessment or
environmental impact statement under the National Environmental Policy
Act in the absence of extraordinary circumstances. The FAA has
determined this rulemaking action qualifies for the categorical
exclusion identified in paragraph 312f and involves no extraordinary
circumstances.
Regulations That Significantly Affect Energy Supply, Distribution, or
Use
The FAA has analyzed this final rule under Executive Order 13211,
Actions Concerning Regulations that Significantly Affect Energy Supply,
Distribution, or Use (May 18, 2001). We have determined that it is not
a ``significant energy action'' under the executive order because it is
not a ``significant regulatory action'' under Executive Order 12866,
and it is not likely to have a significant adverse effect on the
supply, distribution, or use of energy.
Availability of Rulemaking Documents
You can get an electronic copy using the Internet by:
(1) Searching the Department of Transportation's electronic Docket
Management System (DMS) Web page (https://dms.dot.gov/search);
(2) Visiting the FAA's Regulations and Policies Web page at https://
www.faa.gov/regulations_policies/; or
(3) Accessing the Government Printing Office's Web page at https://
www.gpoaccess.gov/fr/.
You can also get a copy by sending a request to the Federal
Aviation Administration, Office of Rulemaking, ARM-1, 800 Independence
Avenue, SW., Washington, DC 20591, or by calling (202) 267-9680. Make
sure to identify the amendment number or docket number of this
rulemaking.
You may search the electronic form of all comments received in any
of our dockets by the name of the individual submitting the comment (or
signing the comment, if submitted on behalf of an association,
business, labor union, etc.). You may review DOT's complete Privacy Act
statement in the Federal Register published on April 11, 2000 (Volume
65, Number 70; Pages 19477-78) or you may visit https://dms.dot.gov.
Small Business Regulatory Enforcement Fairness Act
The Small Business Regulatory Enforcement Fairness Act (SBREFA) of
1996 requires FAA to comply with small entity requests for information
or advice about compliance with statutes and regulations within its
jurisdiction. If you are a small entity and you have a question
regarding this document, you may contact its local FAA official, or the
person listed under FOR FURTHER INFORMATION CONTACT. You can find out
more about SBREFA on the Internet at https://www.faa.gov/regulations_
policies/rulemaking/sbre_act/.
List of Subjects in 14 CFR Part 33
Air Transportation, Aircraft, Aviation safety, Safety.
The Amendment
0
In consideration of the foregoing, the Federal Aviation Administration
amends Chapter I of Title 14, Code of Federal Regulations as follows:
PART 33--AIRWORTHINESS STANDARDS: AIRCRAFT ENGINES
0
1. The authority citation for part 33 continues to read as follows:
Authority: 49 U.S.C. 106(g), 40113, 44701-44702, 44704.
Sec. 33.14 [Removed]
0
2. Remove Sec. 33.14.
0
3. Add new Sec. 33.34 to read as follows:
Sec. 33.34 Turbocharger rotors.
Each turbocharger case must be designed and constructed to be able
to contain fragments of a compressor or turbine that fails at the
highest speed that is obtainable with normal speed control devices
inoperative.
0
4. Add new Sec. 33.70 to read as follows:
Sec. 33.70 Engine life-limited parts.
By a procedure approved by the FAA, operating limitations must be
established which specify the maximum allowable number of flight cycles
for each engine life-limited part. Engine life-limited parts are rotor
and major static structural parts whose primary failure is likely to
result in a hazardous engine effect. Typically, engine life-limited
parts include, but are not limited to disks, spacers, hubs, shafts,
high-pressure casings, and non-redundant mount components. For the
purposes of this section, a hazardous engine effect is any of the
conditions listed in Sec. 33.75 of this part. The applicant will
establish the integrity of each engine life-limited part by:
(a) An engineering plan that contains the steps required to ensure
each engine life-limited part is withdrawn from service at an approved
life before hazardous engine effects can occur. These steps include
validated analysis, test, or service experience which ensures that the
combination of loads, material properties, environmental influences and
operating conditions, including the effects of other engine parts
influencing these parameters, are sufficiently well known and
predictable
[[Page 50861]]
so that the operating limitations can be established and maintained for
each engine life-limited part. Applicants must perform appropriate
damage tolerance assessments to address the potential for failure from
material, manufacturing, and service induced anomalies within the
approved life of the part. Applicants must publish a list of the life-
limited engine parts and the approved life for each part in the
Airworthiness Limitations Section of the Instructions for Continued
Airworthiness as required by Sec. 33.4 of this part.
(b) A manufacturing plan that identifies the specific manufacturing
constraints necessary to consistently produce each engine life-limited
part with the attributes required by the engineering plan.
(c) A service management plan that defines in-service processes for
maintenance and the limitations to repair for each engine life-limited
part that will maintain attributes consistent with those required by
the engineering plan. These processes and limitations will become part
of the Instructions for Continued Airworthiness.
Issued in Washington, DC, on August 27, 2007.
Marion Blakey,
Administrator. 1 1
[FR Doc. E7-17369 Filed 8-31-07; 8:45 am]
BILLING CODE 4910-13-P