National Emission Standards for Hazardous Air Pollutants From Petroleum Refineries, 50716-50742 [E7-17009]
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50716
Federal Register / Vol. 72, No. 170 / Tuesday, September 4, 2007 / Proposed Rules
ENVIRONMENTAL PROTECTION
AGENCY
40 CFR Part 63
[EPA–HQ–OAR–2003–0146; FRL–8461–3]
RIN 2060–AO55
National Emission Standards for
Hazardous Air Pollutants From
Petroleum Refineries
Environmental Protection
Agency (EPA).
ACTION: Proposed rule.
AGENCY:
SUMMARY: This action proposes
amendments to the national emission
standards for petroleum refineries to
address the risk remaining after
application of the 1995 standards. This
action also provides the results of EPA’s
8-year review of developments in
practices, processes, and control
technologies that have occurred since
the time EPA adopted the emissions
standards. Based on the results of the
residual risk and technology review,
this action proposes two options for
both wastewater treatment systems and
storage vessels. For wastewater
treatment systems, the first option
would not require any additional
controls as necessary to address residual
risk or under the technology review.
The second option would require
refineries to apply new or additional
requirements for wastewater treatment
systems. For storage vessels, the first
option would also not require any
additional controls as necessary to
address residual risk or under the
technology review and the second
option would require refineries to apply
new or additional requirements for
storage vessels. Finally, we are also
proposing two options for amendments
to add emissions standards for cooling
towers.
DATES: Comments must be received on
or before November 5, 2007.
ADDRESSES: Submit your comments,
identified by Docket ID No. EPA–HQ–
OAR–2003–0146 (for petroleum
refineries), by one of the following
methods:
NAICS 1
code
Category
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Industry ........................................................
1 North
• https://www.regulations.gov: Follow
the on-line instructions for submitting
comments.
• E-mail: a-and-r-Docket@epa.gov.
• Fax: (202) 566–9744.
• Mail: U.S. Postal Service, send
comments to: National Emission
Standards for Hazardous Air Pollutants
from Petroleum Refineries: Residual
Risk Standards Docket, Environmental
Protection Agency, Air and Radiation
Docket and Information Center,
Mailcode: 2822T, 1200 Pennsylvania
Avenue, NW., Washington, DC 20460.
Please include a total of two copies. We
request that a separate copy also be sent
to the contact person identified below
(see FOR FURTHER INFORMATION CONTACT).
• Hand Delivery: In person or by
courier, deliver comments to: EPA
Docket and Information Center, Public
Reading Room, EPA West Building,
Room 3334, 1301 Constitution Avenue,
NW., Washington, DC 20004. Such
deliveries are accepted only during the
Docket’s normal hours of operation and
special arrangements should be made
for deliveries of boxed information.
Instructions: Direct your comments to
Docket ID No. EPA–HQ–OAR–2003–
0146. EPA’s policy is that all comments
received will be included in the public
docket without change and may be
made available online at https://
www.regulations.gov, including any
personal information provided, unless
the comment includes information
claimed to be confidential business
information (CBI) or other information
whose disclosure is restricted by statute.
Do not submit information that you
consider to be CBI or otherwise
protected through www.regulations.gov
or e-mail. The www.regulations.gov
Web site is an ‘‘anonymous access’’
system, which means EPA will not
know your identity or contact
information unless you provide it in the
body of your comment. If you send an
e-mail comment directly to EPA without
going through www.regulations.gov,
your e-mail address will be
automatically captured and included as
part of the comment that is placed in the
public docket and made available on the
Internet. If you submit an electronic
32411
comment, EPA recommends that you
include your name and other contact
information in the body of your
comment and with any disk or CD–ROM
you submit. If EPA cannot read your
comment due to technical difficulties
and cannot contact you for clarification,
EPA may not be able to consider your
comment. Electronic files should avoid
the use of special characters, any form
of encryption, and be free of any defects
or viruses.
Docket: All documents in the docket
are listed in the www.regulations.gov
index. Although listed in the index,
some information is not publicly
available, e.g., CBI or other information
whose disclosure is restricted by statute.
Certain other material, such as
copyrighted material, will be publicly
available only in hard copy. Publicly
available docket materials are available
either electronically in
www.regulations.gov or in hard copy at
the National Emission Standards for
Hazardous Air Pollutants from
Petroleum Refineries: Residual Risk
Standards Docket, Environmental
Protection Agency, EPA West Building,
Room 3334, 1301 Constitution Ave.,
NW., Washington, DC. The Public
Reading Room is open from 8:30 a.m. to
4:30 p.m., Monday through Friday,
excluding legal holidays. The telephone
number for the Public Reading Room is
(202) 566–1744, and the telephone
number for the Air and Radiation
Docket is (202) 566–1742.
FOR FURTHER INFORMATION CONTACT: Mr.
Robert Lucas, Office of Air Quality
Planning and Standards, Sector Policies
and Programs Division, Coatings and
Chemicals Group (E143–01),
Environmental Protection Agency,
Research Triangle Park, North Carolina
27711, telephone number (919) 541–
0884; fax number (919) 541–0246;
e-mail address: lucas.bob@epa.gov.
SUPPLEMENTARY INFORMATION:
I. General Information
A. Does this action apply to me?
The regulated category and entities
affected by this proposed action
include:
Examples of regulated entities
Petroleum refineries located at a major source that are subject to 40 CFR part 63,
subpart CC.
American Industrial Classification System.
This table is not intended to be
exhaustive, but rather provides a guide
for readers regarding entities likely to be
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regulated by the proposed rule. To
determine whether your facility would
be regulated by the proposed
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amendments, you should carefully
examine the applicability criteria in 40
CFR 63.100 of subpart CC (National
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Federal Register / Vol. 72, No. 170 / Tuesday, September 4, 2007 / Proposed Rules
Emission Standards for Hazardous Air
Pollutants From Petroleum Refineries).
If you have any questions regarding the
applicability of this action to a
particular entity, contact either the air
permit authority for the entity or your
EPA regional representative as listed in
40 CFR 63.13 of subpart A (General
Provisions).
B. What should I consider as I prepare
my comments for EPA?
Do not submit information containing
CBI to EPA through
www.regulations.gov or e-mail. Send or
deliver information as CBI only to the
following address: Roberto Morales,
OAQPS Document Control Officer
(C404–02), Office of Air Quality
Planning and Standards, Environmental
Protection Agency, Research Triangle
Park, NC 27711, Attention Docket ID
EPA–HQ–OAR–2003–0146 (for
petroleum refineries). Clearly mark the
part or all of the information that you
claim to be CBI. For CBI information in
a disk or CD ROM that you mail to EPA,
mark the outside of the disk or CD ROM
as CBI and then identify electronically
within the disk or CD ROM the specific
information that is claimed as CBI. In
addition to one complete version of the
comment that includes information
claimed as CBI, a copy of the comment
that does not contain the information
claimed as CBI must be submitted for
inclusion in the public docket.
Information so marked will not be
disclosed except in accordance with
procedures set forth in 40 CFR part 2.
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C. Where can I get a copy of this
document?
In addition to being available in the
docket, an electronic copy of this
proposed action will also be available
on the Worldwide Web through the
Technology Transfer Network (TTN).
Following signature, a copy of this
proposed action will be posted on the
TTN(s policy and guidance page for
newly proposed or promulgated rules at
the following address: https://
www.epa.gov/ttn/oarpg/. The TTN
provides information and technology
exchange in various areas of air
pollution control.
D. When would a public hearing occur?
If anyone contacts EPA requesting to
speak at a public hearing concerning the
proposed amendments by September 17,
2007, we will hold a public hearing on
October 1, 2007. If you are interested in
attending the public hearing, contact
Bob Lucas at (919) 541–0884 to verify
that a hearing will be held. If a public
hearing is held, it will be held at 10 a.m.
at the EPA’s Environmental Research
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Center Auditorium, Research Triangle
Park, NC, or an alternate site nearby.
E. How is this document organized?
I. General Information
A. Does this action apply to me?
B. What should I consider as I prepare my
comments to EPA?
C. Where can I get a copy of this
document?
D. When would a public hearing occur?
E. How is this document organized?
II. Background Information
A. What is the statutory authority for
regulating hazardous air pollutants?
B. What source category is affected by this
action?
C. What are the emissions sources at
petroleum refineries?
D. What hazardous air pollutants are
emitted from petroleum refineries?
E. What does the NESHAP require?
III. Summary of Proposed Amendments to
NESHAP for Petroleum Refineries
A. What options are we proposing?
B. What are the proposed requirements to
meet CAA sections 112(f)(2) and (d)(6)
for storage vessels?
C. What are the proposed requirements to
meet CAA sections 112 (f)(2) and (d)(6)
for EBU used to treat Group 1 wastewater
streams?
D. What are the proposed requirements for
cooling towers under CAA sections
112(d)(2) and (f)(2)?
E. What other revisions are we proposing?
F. What is the compliance schedule for the
proposed amendments?
IV. Rationale for Proposed Amendments
A. What actions are we proposing under
CAA section 112(d)(2)?
B. How did we estimate residual risk?
C. What are the residual risks from
petroleum refineries?
D. What are the uncertainties in risk
assessments?
E. What is our proposed decision under
CAA section 112(f)?
F. What is EPA proposing pursuant to CAA
section 112(d)(6)?
V. Request for Comments
VI. Statutory and Executive Order Reviews
A. Executive Order 12866: Regulatory
Planning and Review
B. Paperwork Reduction Act
C. Regulatory Flexibility Act
D. Unfunded Mandates Reform Act
E. Executive Order 13132: Federalism
F. Executive Order 13175: Consultation
and Coordination With Indian Tribal
Governments
G. Executive Order 13045: Protection of
Children From Environmental Health
Risks and Safety Risks
H. Executive Order 13211: Actions
Concerning Regulations That
Significantly Affect Energy Supply,
Distribution, or Use
I. National Technology Transfer and
Advancement Act
J. Executive Order 12898: Federal Actions
to Address Environmental Justice in
Minority Populations and Low-Income
Populations
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II. Background Information
A. What is the statutory authority for
regulating hazardous air pollutants?
Section 112 of the Clean Air Act
(CAA) establishes a two-stage regulatory
process to address emissions of
hazardous air pollutants (HAP) from
stationary sources. In the first stage,
after EPA has identified categories of
sources emitting one or more of the HAP
listed in section 112(b) of the CAA,
section 112(d) calls for us to promulgate
national emission standards for
hazardous air pollutants (NESHAP) for
those sources. For ‘‘major sources’’ that
emit or have the potential to emit any
single HAP at a rate of 10 tons or more
per year or any combination of HAP at
a rate of 25 tons or more per year, these
technology-based standards must reflect
the maximum reductions of HAP
achievable (after considering cost,
energy requirements, and non-air
quality health and environmental
impacts) and are commonly referred to
as maximum achievable control
technology (MACT) standards.
The MACT floor is the minimum
control level allowed for NESHAP and
is defined under section 112(d)(3) of the
CAA. For new sources, the MACT floor
cannot be less stringent than the
emission control that is achieved in
practice by the best-controlled similar
source. The MACT standards for
existing sources can be less stringent
than standards for new sources, but they
cannot be less stringent than the average
emission limitation achieved by the
best-performing 12 percent of existing
sources in the category or subcategory
(or the best-performing five sources for
categories or subcategories with fewer
than 30 sources). In developing MACT,
we must also consider control options
that are more stringent than the floor.
We may establish standards more
stringent than the floor based on the
consideration of the cost of achieving
the emissions reductions, any non-air
quality health and environmental
impacts, and energy requirements. We
published the final MACT standards for
petroleum refineries (40 CFR part 63,
subpart CC) on August 18, 1995 (60 FR
43620).
The EPA is then required to review
these technology-based standards and to
revise them ‘‘as necessary (taking into
account developments in practices,
processes, and control technologies)’’ no
less frequently than every 8 years, under
CAA section 112(d)(6). In this proposal,
we are publishing the results of our 8year review for the petroleum refineries
source category. We are required by a
consent decree to propose the results of
our CAA section 112(d)(6) review by
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Federal Register / Vol. 72, No. 170 / Tuesday, September 4, 2007 / Proposed Rules
August 21, 2007. The consent decree
also requires EPA to consider and
address the application of the NESHAP
general provisions in 40 CFR part 63,
subpart A to the existing rule.
The second stage in standard-setting
focuses on reducing any remaining
‘‘residual’’ risk according to CAA
section 112(f). This provision requires,
first, that EPA prepare a Report to
Congress discussing (among other
things) methods of calculating risk
posed (or potentially posed) by sources
after implementation of the MACT
standards, the public health significance
of those risks, the means and costs of
controlling them, actual health effects to
persons in proximity of emitting
sources, and recommendations as to
legislation regarding such remaining
risk. EPA prepared and submitted this
report (Residual Risk Report to
Congress, EPA–453/R–99–001) in March
1999. Congress did not act in response
to the report, thereby triggering EPA’s
obligation under CAA section 112(f)(2)
to analyze and address residual risk.
CAA Section 112(f)(2) requires us to
determine for source categories subject
to certain section 112(d) standards
whether the emissions limitations
protect public health with an ample
margin of safety. If the MACT standards
for HAP ‘‘classified as a known,
probable, or possible human carcinogen
do not reduce lifetime excess cancer
risks to the individual most exposed to
emissions from a source in the category
or subcategory to less than 1-in-1
million,’’ EPA must promulgate residual
risk standards for the source category (or
subcategory) as necessary to provide an
ample margin of safety to protect public
health. The EPA must also adopt more
stringent standards if necessary to
prevent an adverse environmental effect
(defined in CAA section 112(a)(7) as any
significant and widespread adverse
effect * * * to wildlife, aquatic life, or
natural resources * * *), but must
consider cost, energy, safety, and other
relevant factors in doing so. Section
112(f)(2) of the CAA expressly preserves
our use of a two-step process for
developing standards to address any
residual risk and our interpretation of
‘‘ample margin of safety’’ developed in
the National Emission Standards for
Hazardous Air Pollutants: Benzene
Emissions from Maleic Anhydride
Plants, Ethylbenzene/Styrene Plants,
Benzene Storage Vessels, Benzene
Equipment Leaks, and Coke By-Product
Recovery Plants (Benzene NESHAP) (54
FR 38044, September 14, 1989).
The first step in this process is the
determination of acceptable risk. The
second step provides for an ample
margin of safety to protect public health,
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which is the level at which the
standards are set (unless a more
stringent standard is required to prevent
an adverse environmental effect after
the consideration of costs, energy,
safety, and other relevant factors).
The terms ‘‘individual most exposed,’’
‘‘acceptable level,’’ and ‘‘ample margin
of safety’’ are not specifically defined in
the CAA. However, CAA section
112(f)(2)(B) directs us to use the
interpretation set out in the Benzene
NESHAP. See also, A Legislative History
of the Clean Air Act Amendments of
1990, volume 1, p. 877 (Senate debate
on Conference Report). We notified
Congress in the Residual Risk Report to
Congress that we intended to use the
Benzene NESHAP approach in making
CAA section 112(f) residual risk
determinations (EPA–453/R–99–001, p.
ES–11).
In the Benzene NESHAP, we stated as
an overall objective:
* * * in protecting public health with an
ample margin of safety, we strive to provide
maximum feasible protection against risks to
health from hazardous air pollutants by (1)
Protecting the greatest number of persons
possible to an individual lifetime risk level
no higher than approximately 1-in-1 million;
and (2) limiting to no higher than
approximately 1-in-10 thousand [i.e., 100-in1 million] the estimated risk that a person
living near a facility would have if he or she
were exposed to the maximum pollutant
concentrations for 70 years.
The Agency also stated that, ‘‘The
EPA also considers incidence (the
number of persons estimated to suffer
cancer or other serious health effects as
a result of exposure to a pollutant) to be
an important measure of the health risk
to the exposed population. Incidence
measures the extent of health risk to the
exposed population as a whole, by
providing an estimate of the occurrence
of cancer or other serious health effects
in the exposed population.’’ The Agency
went on to conclude that ‘‘estimated
incidence would be weighed along with
other health risk information in judging
acceptability.’’ 1 As explained more
fully in our Residual Risk Report to
Congress, EPA does not define ‘‘rigid
line[s] of acceptability,’’ but considers
1 In the Benzene NESHAP decision, the Agency
considered the same risk measures in the
‘‘acceptability’’ analysis as in the ‘‘margin of safety’’
analysis, stating: ‘‘In the ample margin decision, the
Agency again considers all of the health risk and
other health information considered in the first
step. Beyond that information, additional factors
relating to the appropriate level of control will also
be considered, including costs and economic
impacts of controls, technological feasibility,
uncertainties, and any other relevant factors.
Considering all of these factors, the Agency will
establish the standard at a level that provides an
ample margin of safety to protect the public health,
as required by section 112.’’
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rather broad objectives to be weighed
with a series of other health measures
and factors (EPA–453/R–99–001, p. ES–
11).
The determination of what represents
an ‘‘acceptable’’ risk is based on a
judgment of ‘‘what risks are acceptable
in the world in which we live’’ (54 FR
38045, quoting the Vinyl Chloride
decision at 824 F.2d 1165) recognizing
that our world is not risk-free.
In the Benzene NESHAP, we stated
that ‘‘EPA will generally presume that if
the risk to [the maximum exposed]
individual is no higher than
approximately 1-in-10 thousand, that
risk level is considered acceptable.’’ We
discussed the maximum individual
lifetime cancer risk as being ‘‘the
estimated risk that a person living near
a plant would have if he or she were
exposed to the maximum pollutant
concentrations for 70 years.’’ We
explained that this measure of risk ‘‘is
an estimate of the upper bound of risk
based on conservative assumptions,
such as continuous exposure for 24
hours per day for 70 years.’’ We
acknowledge that maximum individual
lifetime cancer risk ‘‘does not
necessarily reflect the true risk, but
displays a conservative risk level which
is an upper bound that is unlikely to be
exceeded.’’
Understanding that there are both
benefits and limitations to using
maximum individual lifetime cancer
risk as a metric for determining
acceptability, we acknowledged in the
1989 Benzene NESHAP that
‘‘consideration of maximum individual
risk * * * must take into account the
strengths and weaknesses of this
measure of risk.’’ Consequently, the
presumptive risk level of 100-in-1
million (1-in-10 thousand) provides a
benchmark for judging the acceptability
of maximum individual lifetime cancer
risk, but does not constitute a rigid line
for making that determination.
The Agency also explained in the
1989 Benzene NESHAP the following:
‘‘In establishing a presumption for MIR,
rather than rigid line for acceptability,
the Agency intends to weigh it with a
series of other health measures and
factors. These include the overall
incidence of cancer or other serious
health effects within the exposed
population, the numbers of persons
exposed within each individual lifetime
risk range and associated incidence
within, typically, a 50 km exposure
radius around facilities, the science
policy assumptions and estimation
uncertainties associated with the risk
measures, weight of the scientific
evidence for human health effects, other
quantified or unquantified health
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effects, effects due to co-location of
facilities, and co-emission of
pollutants.’’
In some cases, these health measures
and factors taken together may provide
a more realistic description of the
magnitude of risk in the exposed
population than that provided by
maximum individual lifetime cancer
risk alone.
B. What source category is affected by
this action?
Petroleum refineries are facilities
engaged in refining and producing
products made from crude oil or
unfinished petroleum derivatives. Based
on the Energy Information
Administration’s Refinery Capacity
Report 2006, there are 150 operable
petroleum refineries in the United
States (U.S.) and the U.S. territories. A
few of these 150 refineries have
integrated operations between two
nearby, but non-contiguous, locations.
Therefore, we have identified and have
data on 153 distinct petroleum refinery
facilities (according to the definition of
facility in the CAA), all of which are
major sources of HAP emissions.
Petroleum refineries are located in 35
States, as well as Puerto Rico and the
U.S. Virgin Islands. Texas, Louisiana,
and California are the States with the
most petroleum refining capacity. The
permitting process has begun for
construction of a new refinery in
Arizona; this is the only newly
constructed refinery anticipated over
the next 5 years. However, a few
additional refineries have announced
significant expansion or modification
projects that will essentially double
their refining capacity.
EPA listed two separate Petroleum
Refinery source categories for regulation
under CAA section 112(d), both of
which include any facility engaged in
producing gasoline, naphtha, kerosene,
jet fuels, distillate fuel oils, residual fuel
oils, lubricants, or other products from
crude oil or unfinished petroleum
derivatives. The first and primary
source category for which regulations
were developed, Petroleum Refineries—
Other Sources Not Distinctly Listed
(Refinery MACT 1), includes all
emission sources from petroleum
refinery process units except those that
were expected to be regulated
elsewhere, such as the NESHAP for
Boilers and Process Heaters (40 CFR
part 63 subpart DDDDD). Refinery
process units include, but are not
limited to: Crude distillation, vacuum
distillation, thermal cracking, catalytic
cracking, catalytic reforming,
hydrotreating, hydrorefining,
isomerization, polymerization, lube oil
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processing, and hydrogen production.
The Refinery MACT 1 rule specifically
excludes three types of process vents:
Catalytic cracking unit catalyst
regeneration vents, catalytic reforming
unit catalyst regeneration vents, and
sulfur plant vents. These specific vents
are regulated by the NESHAP for
Petroleum Refineries: Catalytic Cracking
Units, Catalytic Reforming Units, and
Sulfur Recovery Units (Refinery MACT
2) in 40 CFR part 63, subpart UUU. It
is important to note that equipment
leaks and wastewater produced from
catalytic cracking units, catalytic
reforming units, and sulfur recovery
units are subject to Refinery MACT 1;
only the process vent emissions
associated with these units are subject
to Refinery MACT 2.
C. What are the emissions sources at
petroleum refineries?
The emissions sources subject to the
Refinery MACT 1 rule include
miscellaneous process vents, storage
vessels, wastewater streams, and
equipment leaks associated with
petroleum refining process units, as
well as gasoline loading racks and
marine tank vessel loading operations
located at a petroleum refinery. Storage
vessels and equipment leaks associated
with a bulk gasoline terminal or
pipeline breakout station located at a
petroleum refinery and under common
control of the refinery are also subject to
Refinery MACT 1. Cooling towers
associated with petroleum refining
process units are part of the MACT 1
source category although no specific
emission limitations were established
for cooling towers in the original
Refinery MACT 1 rule. Thus, there are
seven general types of emission sources
under Refinery MACT 1: Miscellaneous
process vents, storage vessels,
wastewater streams, equipment leaks,
gasoline loading racks, marine tank
vessel loading operations, and cooling
towers. Each of these emission sources
are described briefly in sections II.C.1
through II.C.7 of this preamble.
1. Miscellaneous Process Vents
Many unit operations at petroleum
refineries generate gaseous streams that
contain HAP. These streams may be
routed to other unit operations for
additional processing (i.e., a gas stream
from a reactor that is routed to a
distillation unit for separation) or they
may be sent to a blowdown system or
vented to the atmosphere.
Miscellaneous process vents emit gases
to the atmosphere, either directly or
after passing through recovery and/or
control devices.
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2. Storage Vessels
Storage vessels contain crude oil,
intermediate products, and finished
products. Different types of vessels are
used to store various types of products.
Gases are stored in pressurized vessels
that are not vented to the atmosphere
during normal operations while liquids
are stored in horizontal, fixed roof, or
floating roof tanks, depending on
properties and volumes to be stored.
Liquids with vapor pressures greater
than 11 pounds per square inch of air
(psia) are typically stored in fixed roof
tanks that are vented to a control device.
Volatile liquids with vapor pressures up
to 11 psia are usually stored in floating
roof tanks because such vessels have
lower emission rates than fixed roof
tanks within this vapor pressure range.
Emissions from storage vessels typically
occur as working losses. As a storage
vessel is filled, HAP-laden vapors inside
the tank become displaced and can be
emitted to the atmosphere. Also, diurnal
temperature changes result in breathing
losses of organic HAP-laden vapors from
storage vessels.
3. Wastewater Streams
Many refinery process units generate
wastewater streams that contain HAP.
Significant wastewater sources include
the crude desalting unit, process waters,
steam stripper blowdown, and storage
tank draws. Organic HAP compounds in
the wastewater can volatilize and be
emitted to the atmosphere from
wastewater collection and treatment
units if these units are open or vented
to the atmosphere. Potential sources of
HAP emissions associated with
wastewater collection and treatment
systems include drains, manholes,
trenches, surface impoundments, oil/
water separators, storage and treatment
tanks, junction boxes, sumps, basins,
and biological treatment systems.
4. Equipment Leaks
Equipment leaks are releases of
process fluid or vapor from processing
equipment, including pump and
compressor seals, process valves,
pressure relief devices, open-ended
lines, flanges and other connectors,
agitators, and instrumentation systems.
These releases occur primarily at the
interface between connected
components of equipment or in sealing
mechanisms.
5. Gasoline Loading Racks
Loading racks are the collection of
equipment, including loading arms,
pumps, meters, shutoff valves, relief
valves, and other piping and valves
used to fill gasoline cargo tanks.
Emissions from loading racks may be
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released when gasoline loaded into
cargo tanks displaces vapors inside
these containers.
6. Marine Vessel Loading Operations
Marine vessel loading operations load
and unload liquid commodities in bulk,
such as crude oil, gasoline and other
fuels, and naphtha. The cargo is
pumped from the terminal’s large,
above-ground storage tanks through a
network of pipes and into a storage
compartment (tank) on the vessel. The
HAP emission result from the displaced
vapors during the filling operation.
rmajette on PROD1PC64 with PROPOSALS2
7. Cooling Towers
Cooling tower systems include closed
loop recirculation systems and once
through systems that receive noncontact process water from a heat
exchanger for the purposes of cooling
the process water prior to returning the
water to the heat exchanger or
discharging the water to another process
unit, waste management unit, or to a
receiving water body. Cooling towers
typically use force draft air ventilation
of the process water to cool the process
water. Heat exchangers occasionally
develop leaks which result in process
fluids entering the cooling tower
process water. The HAP and other
organics in these process fluids are then
emitted to the atmosphere due to
stripping in the cooling tower. Cooling
tower emissions arising from the
addition of chemicals to the cooling
water to prevent fouling or to
decontaminate the water are not covered
by this standard, but are instead covered
under the Industrial Process Cooling
Tower NESHAP.
D. What hazardous air pollutants are
emitted from petroleum refineries?
The specific HAP emitted by
petroleum refineries varies by facility
and process operations but can include
a variety of organic and inorganic
compounds and metals. Emissions
originate from various process vents,
storage vessels, wastewater streams,
loading racks, marine tank vessel
loading operations, and equipment leaks
associated with refining facilities.
Process vents, wastewater streams, and
storage vessels generally emit organic
HAP. Organic compounds account for
the majority of the total mass of HAP
emitted by petroleum refinery sources,
with toluene, hexane, mixed and
individual isomers of xylenes, benzene,
methanol, methyl tert-butyl ether, and
ethyl benzene accounting for about 90
percent of the HAP mass emitted. Other
HAP emissions may include biphenyl,
1,3-butadiene, cumene, carbon
disulfide, carbonyl sulfide, cresols,
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ethylene dibromide, 1,2 dichloroethane,
diethanolamine, ethylene glycol, methyl
isobutyl ketone, 2,2,4-trimethylpentane,
naphthalene, and phenol.
The HAP emitted from emissions
sources subject to the Refinery MACT 1
rule are associated with a variety of
health effects, depending on the specific
pollutants involved and the degree and
duration of exposure. The range of
adverse health effects include cancer
and a number of other chronic health
disorders (e.g., aplastic anemia,
panctopenia, pernicious anemia, lung
structural changes) and a number of
acute health disorders (difficulty in
breathing, upper respiratory tract
irritation, conjunctivitis, tremors,
delirium, coma, convulsions). More
details on the health effects of
individual HAP may be found in
numerous sources, including https://
www.epa.gov/iris.html, https://
www.atsdr.cdc.govlmrls.html, and
https://www.oehha.ca.gov/air/acute_rels/
index.html.
E. What does the NESHAP require?
The Refinery MACT 1 rule (40 CFR
part 63, subpart CC) applies to
petroleum refining process units and
their collocated emissions points that
are part of a plant site that is a major
source and that emit or have equipment
containing or contacting one or more of
the 28 HAP listed in Table 1 in the
appendix to the rule. Section 63.640(c)
of the rule specifies that emissions
points subject to the rule include an
individual miscellaneous process vent,
storage vessel, wastewater stream, or
equipment leak associated with a
petroleum refining process unit; an
individual storage vessel or equipment
leak associated with a bulk gasoline
terminal or pipeline breakout station
classified under Standard Industrial
Classification (SIC) code 2911 located at
a petroleum refinery; a gasoline loading
rack classified under SIC code 2911
located at a petroleum refinery and
under common control with the
refinery; or a marine tank vessel loading
operation located at a petroleum
refinery. The rule establishes
applicability criteria to distinguish
between Group 1 emissions points and
Group 2 emissions points. Controls are
required only for emissions points
meeting the Group 1 criteria. Group 2
emissions points are subject to
recordkeeping requirements only. We
estimate that the 1995 rule reduces HAP
emissions by 53,000 tons per year
(tpy)—a 59-percent reduction (60 FR
43248, August 18, 1995).
Section 63.641 of the rule defines
Group 1 miscellaneous process vents as
those with volatile organic compound
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(VOC) emissions equal to or greater than
33 kilograms per day (kg/day) (72
pounds per day (lb/day)) for existing
sources and 6.8 kg/day (15 lb/day) for
new sources. Under § 63.643, the owner
or operator of a Group 1 miscellaneous
process vent must reduce organic HAP
using a flare that meets the equipment
specifications in 40 CFR 63.11 of the
general provisions (subpart A) or use a
control device to reduce organic HAP
emissions by 98 weight-percent or to a
concentration of 20 parts per million by
volume (ppmv dry basis, corrected to 3
percent oxygen).
Section 63.646(a) of the Refinery
MACT 1 rule requires each Group 1
storage vessel to comply with 40 CFR
63.119 through 63.121 of subpart G
(National Emission Standards for
Organic Hazardous Air Pollutants From
the Synthetic Organic Chemical
Manufacturing Industry for Process
Vents, Storage Vessels, Transfer
Operations, and Wastewater). A Group 1
storage vessel at an existing refinery has
a design storage capacity and maximum
true vapor pressure greater than the
values specified in the existing rule.
Under 40 CFR 63.119, a Group 1 storage
vessel must be equipped with an
internal floating roof with proper seals,
an external floating roof with proper
seals, an external floating roof converted
to an internal floating roof with proper
seals, or a closed vent system to a
control device that reduces HAP
emissions by 95 percent or to 20 ppmv.
Storage vessels at existing sources are
not subject to certain equipment
specifications and inspection
requirements for automatic bleeder
vents, gaskets, slotted membranes, and
sleeve seals. See 40 CFR 63.640(c). The
requirements for a Group 1 storage
vessel at a new refinery apply to tanks
with a smaller design capacity and
lower vapor pressures and HAP liquid
concentration. These tanks also must
comply with the storage vessel
requirements in 40 CFR part 63, subpart
G.
Each Group 1 wastewater stream at a
new or existing refinery must comply
with 40 CFR 61.340 through 61.355 of
the National Emission Standard for
Benzene Waste Operations (BWON) in
40 CFR part 61, subpart FF. Group 1
wastewater streams are those
wastewater streams (at a petroleum
refinery that has a total annual benzene
loading of 10 megagrams per year (Mg/
yr) or greater) that have a flow rate
greater than 0.02 liters per minute, a
benzene concentration of 10 parts per
million by weight (ppmw) or greater,
and are not exempt from control
requirements under the BWON. The
BWON requires affected waste streams
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to comply with one of several options
for controlling benzene emissions from
waste management units and treating
the benzene containing wastes.
The Refinery MACT 1 rule requires
the owner or operator of an existing
refinery to comply with the equipment
leak provisions in 40 CFR part 60,
subpart VV (Standards of Performance
for Equipment Leaks of VOC in the
Synthetic Organic Chemicals
Manufacturing Industry) for all
equipment in organic HAP service. The
term ‘‘in organic HAP service’’ means
that a piece of equipment either
contains or contacts a fluid (liquid or
gas) that is at least 5 percent by weight
of total organic HAP. The owner or
operator of a new facility must comply
with a modified version of 40 CFR part
63, subpart H (National Emission
Standards for Organic Hazardous Air
Pollutants for Equipment Leaks). Both
subpart VV of part 60 and modified
subpart H of part 63 require inspection
and repair of leaking equipment. The
leak definition under subpart VV that
triggers repair requirements is an
instrument reading of 10,000 ppmv. In
the modified version of subpart H, the
leak definition for pumps and valves
begins at 10,000 ppmv but drops to
2,000 ppmv or 1,000 ppmv,
respectively, in subsequent years.
Group 1 gasoline loading racks at
refineries must comply with the
requirements of the National Emission
Standards for Gasoline Distribution
Facilities (Bulk Gasoline Terminals and
Pipeline Breakout Stations) in 40 CFR
part 63, subpart R. Marine tank vessel
loading operations at refineries must
comply with the requirements in 40
CFR part 63, subpart Y (National
Emission Standards for Marine Tank
Vessel Loading Operations).
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III. Summary of Proposed Amendments
to NESHAP for Petroleum Refineries
A. What options are we proposing?
We are proposing regulatory options
for storage vessels with external floating
roofs and regulatory options for an
enhanced biodegradation unit (EBU) to
meet the requirements of CAA sections
112(f)(2) and (d)(6). We are also
proposing options to require a leak
detection and repair program for cooling
towers under section 112(d)(2) and
(f)(2).
A detailed summary of the proposed
amendments under the requirements of
CAA section 112(f)(2) and (d)(6) is
provided below. This section also
includes our discussion of the proposal
to regulate cooling towers under CAA
section 112(d)(2) and (f)(2). Our
rationale for the proposed amendments
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is provided in section IV of this
preamble.
B. What are the proposed requirements
to meet CAA sections 112(f)(2) and
(d)(6) for storage vessels?
Currently, the Refinery MACT 1 rule
requires Group 1 storage vessels at an
existing source to comply with the
requirements in 40 CFR 63.119 through
63.121 of 40 CFR part 63, subpart G,
except where specifically noted. Under
40 CFR 63.640(c) of the rule, storage
vessels at existing sources are not
subject to the requirements in 40 CFR
63.119(b)(5), (b)(6), (c)(2), and (d)(2) of
subpart G. The requirements in 40 CFR
63.119(c)(2) contain equipment
specifications for storage tanks with
external floating roofs.
EPA is proposing two regulatory
options for storage vessels. We believe
that either of these options might
achieve an ample margin of safety as
described in the Benzene NESHAP. The
Agency’s basis for selecting one of these
options in the final rule would reflect
our consideration of the relative risk
reduction and cost of the options, as
well as consideration of other relevant
factors as identified in the Benzene
NESHAP. For existing storage vessels,
Option 1 requires no revisions to the
Refinery MACT 1 rule to meet the
requirements of CAA section 112(d)(6)
and (f)(2). Option 2 would remove the
current exemption for the requirements
in 40 CFR 63.119(c)(2)(ix) and (x) for
slotted guide poles. Removal of this
exemption would require the owner or
operator of a Group 1 storage vessel at
an existing source that is equipped with
an external floating roof to equip each
slotted guide pole with a gasketed
sliding cover or flexible fabric sleeve
seal and a gasketed cover or other
device which closes off the liquid
surface from the atmosphere. The
proposed amendments also revise
related inspection requirements in 40
CFR 63.646(e) and reporting
requirements in 40 CFR
63.654(f)(1)(A)(1), (g)(1), and
(g)(3)(iii)(A) to account for the
requirements for slotted guide poles.
C. What are the proposed requirements
to meet CAA sections 112(f)(2) and
(d)(6) for EBU used to treat Group 1
wastewater streams?
EPA is proposing two regulatory
options for EBU. We believe that either
of these options might achieve an ample
margin of safety as described in the
Benzene NESHAP. The Agency’s basis
for selecting one of these options in the
final rule would reflect our
consideration of the relative risk
reduction and cost of the options, as
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50721
well as consideration of other relevant
factors as identified in the Benzene
NESHAP.
Option 1 requires no revisions to the
Refinery MACT 1 rule to meet the
requirements of CAA sections 112(f)(2)
and (d)(6). Option 2 for EBU proposes
to revise the wastewater provisions in
the Refinery MACT 1 rule to add a
specific performance standard and
monitoring requirement for EBU. The
proposed amendments require owners
or operators to operate and maintain
EBU to achieve a minimum treatment
efficiency for benzene of 90 percent.
The owner or operator would be
required to conduct an initial
performance demonstration using the
procedures in 40 CFR part 63, appendix
C (Determination of the Fraction
Biodegraded (Fbio) in a Biological
Treatment Unit). Based on the
demonstration results, facilities would
establish operating limits for the mixed
liquor volatile suspended solids
(MLVSS) concentration and the food-tomicroorganism ratio according to the
rule requirements. The operating
parameters would be monitored at least
once a week. Exceedance of an
operating limit would be a deviation
that must be reported in the periodic
(semiannual) report required by 40 CFR
63.654.
D. What are the proposed requirements
for cooling towers under CAA sections
112(d)(2) and (f)(2)?
Because the Refinery MACT 1 rule
does not address HAP emissions from
cooling towers, we are proposing to
regulate cooling towers under CAA
section 112(d)(2) and (d)(3) in this
action. As we are proposing later in the
preamble, once cooling towers have
been regulated pursuant to CAA section
(d)(2) and (d)(3), no additional controls
are needed to provide an adequate
margin of safety under CAA section
(f)(2).
We are proposing work practice
standards for cooling towers which
would require the owner or operator of
a new or existing source to monitor for
leaks in the cooling tower return lines
from heat exchangers in organic HAP
service (i.e., lines that contain or contact
fluids with 5 weight percent or greater
of total organic HAP listed in Table 1 of
the rule) and, where leaks are detected,
to repair such leaks within a specified
period of time. The two options that are
being co-proposed differ in the
detection methods used to identify leaks
for existing sources, and in the
frequency of monitoring for new
sources. The first option reflects our
MACT floor analysis and would reject
imposing controls beyond the MACT
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floor. Under this option, the owner or
operator of existing source cooling
towers receiving cooling water from
heat exchangers in organic HAP service
would be required to monitor chemical
addition rates or other surrogate
indicators of leaks. If the surrogate
indicators suggest a leak, the owner or
operator would conduct sampling and
analyses to determine if the indicated
leak is an organic HAP leak. For existing
sources, an organic HAP leak is defined
as an organic HAP concentration in the
cooling tower water of 1 ppmw or
greater. Owner and operators of new
source cooling towers receiving cooling
water from heat exchangers in organic
HAP service would be required to
conduct quarterly sampling and
analyses to identify any organic HAP
leaks into the cooling tower water and
to take appropriate corrective action to
fix the leaks.
Under the second option, we would
select a control option based on our
beyond the floor analysis and would
require the owner or operator of new
and existing sources to conduct monthly
sampling and analyses to identify any
organic HAP leaks into the cooling
tower water.
Under both options, a leak into the
cooling tower water would be defined as
either a mass leak rate of 100 pounds of
total organic HAP per day or greater or
a mass leak rate of 10 pounds of any
single organic HAP per day or greater.
Under both options, if a leak is detected,
the owner or operator would be required
to identify the source of the leak as soon
as practicable but not later than 30 days
after receiving the sampling results.
Unless a delay in repair is allowed
under the proposed requirements, the
owner or operator would be required to
repair the leak no later than 30 days
after identifying the source of the leak.
The proposed rule would allow a delay
in repair of the leak if repair of the leak
would require the process unit served
by the leaking heat exchanger to be shut
down, and the shutdown would result
in greater emissions than the potential
emissions from the cooling tower leak
from the time the leaking heat
exchanger was first identified and the
next planned shutdown. The owner or
operator would be required to continue
monthly monitoring and repair the heat
exchanger within 30 days if sampling
results show that the projected
emissions from the cooling tower
exceed the startup and shutdown
emissions estimates. The proposed rule
would also allow a delay in repair if the
necessary parts are not reasonably
available. In this case, the owner or
operator would be required to complete
the repair as soon as practicable upon
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receiving the necessary parts, but no
later than 120 days after identifying the
leaking heat exchanger. All new or
existing refineries with a cooling tower
system also would be required to
prepare and follow a monitoring plan
for cooling towers. The plan is
necessary to document emissions
potential for employing the delay of
repair provisions.
requiring emptying and degassing of the
tank or 10 years, whichever is sooner.
This is because the emissions that occur
during emptying and degassing exceed
the HAP emission reductions that
would occur as a result of applying the
controls. We are requesting comments
on whether it is necessary to empty and
degas tanks for retrofitting the proposed
controls.
E. What other revisions are we
proposing?
We are also proposing clarifications to
the requirements in the Refinery MACT
1 rule. The proposed amendments
clarify that the control requirements for
gasoline loading racks apply to Group 1
gasoline loading racks. ‘‘Group 1
gasoline loading rack’’ is the term used
to define the affected emissions source
subject to emissions control
requirements. This clarification would
amend 40 CFR 63.640 of subpart CC.
IV. Rationale for Proposed
Amendments
F. What is the compliance schedule for
the proposed amendments?
The proposed amendments to the
Refinery MACT 1 rule would become
effective on the date of publication of
the final amendments in the Federal
Register. Under section 112 (i)(1) of the
CAA, any new facility would be
required to comply upon startup. For
existing sources, CAA section
112(i)(3)(A) requires compliance no
later than 3 years after the effective date
of the standard. The proposed 3-year
compliance date is appropriate because
it will allow facilities time to perform
monitoring and install required
controls. For cooling towers, we are
allowing 3 years to identify which
towers are affected, to identify the
ability to repair these cooling towers
without a process unit turnaround, to
determine the HAP emissions that
would occur if a shutdown is required
to control a heat exchanger leak, and to
establish an appropriate monitoring
program that meets the requirements of
the proposed rule. For EBU, 3 years is
necessary to perform tests of benzene
destruction efficiency, to calculate the
overall effectiveness of the EBU using
the procedures in Appendix C, to
establish appropriate monitoring
provisions and install and test necessary
equipment, and to make modifications
to the EBU if necessary to increase the
efficiency of the system to meet the
proposed requirements. For storage
tanks, 3 years are being proposed to
allow flexibility in the addition of the
guidepole controls for safety and
operational concerns. In promulgating
similar requirements for storage tanks,
we have extended the compliance time
until the next scheduled turnaround
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A. What actions are we proposing under
CAA section 112(d)(2)?
We did not establish standards for
cooling towers in the Refinery MACT 1
rule. Industry emissions information
and data demonstrate that organic HAP
emissions from cooling towers at
petroleum refineries are significant, and
we are proposing to add emissions
standards for organic HAP from cooling
towers at petroleum refineries under the
authority of CAA section 112(d)(2).
Because the emissions from cooling
towers are not emitted through a stack
and are not practically measurable, we
have established work practice
standards as provided for under CAA
section 112(h)(2) to address these
emissions.
In evaluating the MACT floor, we
must determine the average emissions
limitations achieved by the top 12
percent of the affected sources. We have
often interpreted the average of the top
12 percent as the performance of the 6th
percentile unit. Of the 150 refineries,
the 6th percentile is represented by the
9th ranked top-performing unit. Based
on available information, we have
determined that the top 12 percent of
the industry currently implements
cooling tower monitoring programs to
detect and repair leaks of process fluids
into cooling water using chemical usage
rates or other surrogate indicators of
heat exchanger leaks. Therefore, we
have determined that the MACT floor
for existing cooling towers is monitoring
of surrogate indicators of heat exchanger
leaks in cooling water and to repair
leaks. The nationwide total annual cost
(TAC) to conduct cooling tower
monitoring of surrogate indicators and
repairs is estimated to be $750,000. This
cost includes a product recovery credit
of $1.2 million, and includes no costs
for repair of heat exchangers under that
assumption that refiners would repair
leaking heat exchangers when they are
made aware of the leak as part of their
routine operations. For large leaks,
reasons for repairing leaks immediately
could be safety concerns or the recovery
of large product losses. For smaller
leaks, these concerns might not be valid
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and therefore refiners might incur
additional costs beyond routine
operations. EPA requests comment on
the extent to which immediate repairs
would be based on these concerns, and
on typical costs of repair. The HAP
emissions reduction for the MACT floor
is estimated to be 373 tpy total HAP and
28.3 tpy of benzene. The HAP baseline
for cooling towers was estimated to be
3,024 tpy.
The MACT floor for new sources is
represented by the best-performing
similar unit. Based on all of the
information available, the best
performance standard currently being
implemented is direct organic chemical
concentration monitoring of their
Refinery MACT 1 cooling towers on a
quarterly basis. Based on emissions data
for the facility implementing this
program, we have determined that the
performance of this cooling tower
monitoring program would limit leaks
into the cooling water to less than 10
lbs/day of a single organic HAP and less
than 100 lbs/day of total organic HAP.
Therefore, we have determined that the
MACT floor for new cooling towers is
quarterly organic chemical-specific
monitoring with an action level of 10
lbs/day or greater of a single organic
HAP and 100 lbs/day or greater of total
organic HAP.
EPA has concluded, based on
available data, that existing industry
monitoring of surrogate parameters will
only detect large leaks, which would
miss leaks that would generate
significant organic HAP emissions (see
memorandum to docket: Cooling towers:
Control Options and Impact Estimates).
EPA analyzed the amount of HAP that
could be emitted from cooling water
based on HAP concentration data and
flow rates for cooling towers at several
petroleum refinery facilities and
decided to structure regulatory options
to account for variable cooling water
flow and minimum detection limit
capabilities of 10 parts per billion by
weight (ppbw) for the concentrations of
individual HAP in water. For example,
at a petroleum refinery with total
organic HAP concentration of 30 ppbw
and a cooling water flow rate of 40,000
gallons per minute (gal/min), the
potential organic HAP emissions from
the cooling tower are 14 lbs/day or over
2.5 tons if the leak lasted for a year.
As part of our beyond the floor
analysis, we considered alternatives
more stringent than the MACT floor
option for existing and new sources. For
existing and new sources, we identified
two alternatives that would require
monitoring by collecting a cooling water
sample and analyzing for speciated
HAP. In both alternatives, the cost of the
monitoring is likely less than the value
of the product that would no longer be
lost to the atmosphere. Additionally, we
have not included repair costs in any of
the options as we considered these costs
to be routine operational costs. The
costs discussed also apply to new as
well as existing sources, since there are
no retrofit issues associated with the
proposed monitoring program.
50723
One alternative more stringent than
the MACT floor includes quarterly
monitoring of cooling water by water
sampling and a leak definition of greater
than or equal to 10 pounds of any single
organic HAP or greater than or equal to
100 pounds organic HAP per day and
results in a total annualized cost saving
of $2.1 million. This savings includes a
product recovery credit of $4.4 million.
The organic HAP emissions reduction
for this alternative regulatory option 1 is
1,330 tpy and the cost-effectiveness is
¥$1,600/ton.
Another alternative more stringent
than the MACT floor includes monthly
monitoring of cooling water by water
sampling and a leak definition of greater
than or equal to 10 pounds of any single
organic HAP or greater than or equal to
100 pounds organic HAP per day. The
nationwide TAC is a savings of $1.6
million, including a recovery credit of
$5.7 million. The organic HAP
emissions reduction for this alternative
is 1,720 tpy. The cost-effectiveness of
this alternative is ¥$920/ton.
EPA is co-proposing two options for
finalizing MACT standards for new and
existing cooling towers. Option 1
represents the MACT floor for new and
existing units, as discussed above.
Option 2 is more stringent than the
MACT floor and is described above as
requiring monthly (as opposed to
quarterly) monitoring of individual
(speciated) organic HAP. Table 1 of this
preamble summarizes nationwide
impacts of the proposed options.
TABLE 1.—NATIONWIDE IMPACTS FOR COOLING TOWER OPTIONS
Monitoring
cost
($1,000)
Option
Baseline ...................................................
1 (MACT Floor) ........................................
2 (Beyond the floor) .................................
Product
recovery credit
($1,000/yr)
0
1,990
4,100
Total annual
cost
($1,000/yr)
0
¥1,240
¥5,680
HAP
emissions
(tons/yr HAP)
0
750
¥1,590
3,024
2,647
1,304
Cost-effectiveness
($/ton)
Overall
0
1,980
¥920
Incremental
0
1,980
¥1,750
rmajette on PROD1PC64 with PROPOSALS2
Note: The monthly monitoring alternative is projected to result in a positive incremental cost-effectiveness of $1,400 per ton (as compared to
the quarterly alternative).
This analysis indicates that Option 2
will result in an overall cost savings.
Further, the incremental costeffectiveness of Option 2 monitoring
compared to Option 1 is a negative
$1,750/ton of HAP emissions controlled,
which indicates a cost savings above the
MACT floor option and is reasonable
given these assumptions. However,
there are some fundamental
assumptions that may affect this
analysis, for example, the amount of
recovery credit generated by each
program is uncertain and we did not
consider repair costs or production
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downtime costs in our analysis.
Therefore, we are co-proposing Option
1, the MACT floor option, and Option
2 in the event that the costs and
feasibility of going beyond the floor are
not reasonable. We are requesting
comments on this analysis and on these
options.
Additionally, under both options, a
delay in repair is allowed under the
proposed requirements if repair of the
leak would require the process unit
served by the leaking heat exchanger to
be shut down, and the shutdown would
result in greater HAP emissions than the
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projected HAP emissions from the
cooling tower leak or if the necessary
parts are not reasonably available. We
request comments on other possible
criteria for delay of repair in addition to
these. In addition, we are requesting
comments on another option for heat
exchanger systems that cannot be
repaired without a shutdown that would
allow delay of repair until the next unit
shutdown. This allowance could be
contingent on factors such as the level
of HAP emissions from the cooling
tower or the duration to the next
scheduled shutdown. Finally, we
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request comments on tracking the HAP
emissions that occur during the delayed
repair and relationship between this
monitoring and emission measurement
and the reportable quantity
requirements under CERCLA.
kilometers (km) of any petroleum
refinery.
TABLE 2.—RISK ESTIMATES DUE TO
HAP EXPOSURE BASED ON 70-YEAR
EXPOSURE DURATION
B. How did we estimate residual risk?
EPA modeled available data on the
emissions from petroleum refineries to
assess the risks associated with
petroleum refinery HAP emissions after
compliance with the Refinery MACT 1
standard but prior to the proposed
MACT amendments for cooling towers.
Consistent with previous residual risk
assessments, standard air toxics risk
assessment practices and principles
were used to conduct assessments of
potential chronic and acute exposures
and risks for both inhalation and noninhalation pathways. In addition, the
potential for an adverse environmental
effect arising from these sources was
also evaluated. Complete
documentation for the methods used
and results from the risk assessment is
available in a report entitled, draft
Residual Risk Assessment for MACT 1
Petroleum Refining Sources, which is
available in the docket.
Emissions data for 153 petroleum
refineries nationwide were developed
starting from the EPA’s 2002 National
Emissions Inventory (NEI),
incorporating site-specific emissions
and source information which were
provided by the American Petroleum
Institute (API) for 22 facilities. The
emissions database was published for
public comment through an Advanced
Notice of Proposed Rulemaking
(ANPRM). Comments and corrections to
the database received during the public
comment period were evaluated by
technical reviewers for quality and
consistency with engineering data; valid
corrections to the database were
incorporated for an additional 50
facilities (beyond the 22). No comments
or corrections were received on the
emissions or source data for 81
facilities.2 The 153 refineries included
in the database are believed to be all of
the sources in the category.
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C. What are the residual risks from
petroleum refineries?
Table 2 of this preamble summarizes
the results of the inhalation risk
assessment. These estimates
characterize the lifetime risk of
developing cancer or noncancer health
effects for individuals living within 50
2 For an explanation of the corrections we
accepted and the corrections we did not accept, see
docket.
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Results for
refinery MACT
1 source
category
Parameter
Maximum individual lifetime
cancer risk (in 1 million) ....
Maximum hazard index 1
(chronic respiratory effects) .................................
Estimated size of population
at risk ................................
greater than 1-in-1 million .............................
greater than 10-in-1 million .............................
greater than 100-in-1
million .........................
Annual cancer incidence
(number of cases per
year) ..................................
70
0.3
90,000,000
460,000
6,000
0
0.04–0.09
1 If
the hazard index (HI) is calculated to be
less than or equal to 1, then no adverse heath
effects are expected as a result of the
exposure.
We estimate that approximately 90
million people live within 50 km of a
refinery. Results from the risk
assessment indicate that none of the
facilities posed a cancer risk greater
than 100-in-1 million. Approximately
60 percent of the refineries have a
maximum individual lifetime cancer
risk (MIR) of greater than 1-in-1 million,
and about 14 percent are associated
with a MIR greater than 10-in-1 million.
The highest MIR value at any facility is
70-in-1 million. The cumulative cancer
incidence from all MACT 1 refinery
emission sources is estimated to be
between 0.04 and 0.09 cases per year, or
1 case every 11 to 25 years. Benzene,
naphthalene, polycyclic organic matter,
and ethylene dibromide emissions are
responsible for most of the estimated
cancer incidence. Since the benzene
cancer unit risk estimate (URE) is
reported as a range of values, each end
of which is considered to be equally
plausible, the range of incidence reflects
calculated risks using either end of the
range, as well as different methods for
extrapolating the risks from subsets of
facility emission estimates.
Additionally, the maximum noncancer
hazard index (HI) associated with
emissions from any refinery is estimated
to be less than 1. This allows us to
conclude that human inhalation
exposures to pollution from Refinery
MACT 1 sources are without
appreciable risk of chronic noncancer
health effects, and that direct
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atmospheric exposures of these
pollutants to ecological receptors should
not result in any potential
environmental impact.
We performed acute screening-level
assessments of potential acute impacts
of concern on each facility and refined
those assessments by analyzing aerial
photographs of facilities with potential
exceedances of acute benchmarks to
determine which potential exceedances
were truly outside facility boundaries.
The results indicated that 12 facilities
show a potential to exceed 1-hour
California acute Reference Exposure
Levels (REL) for 3 pollutants (benzene,
acrolein, and arsenic). The acute 1-hour
REL is defined as the concentration
level at or below which no adverse
health effects are anticipated for a 1hour exposure. Acute REL values are
designed to protect the most sensitive
individuals in a population by
including margins of safety. The highest
potential exceedance of any REL was for
acrolein, and the REL was exceeded by
a factor of 70. Other pollutants showing
potential exceedances of the REL value
are benzene (exceeded by a factor of 40),
and arsenic (exceeded by a factor of 30).
In spite of the fact that potential
exceedances of these 3 acute REL values
are shown by this analysis, none of the
facilities investigated showed any
potential to exceed available mild 1hour Acute Exposure Guideline Levels
(AEGL–1) for any of the modeled
pollutants. The AEGL–1 is the airborne
concentration of a substance above
which it is predicted that the general
population, including susceptible
individuals, could experience notable
discomfort, irritation, or certain
asymptomatic nonsensory effects.
Given the definitions of the acute REL
and the AEGL–1, it is reasonable to
conclude that (1) Health effects in
humans could occur as exposures
increase above the AEGL–1, and (2)
exposures below the REL are very
unlikely to result in adverse health
effects. Potential exposures in between
these values (which is what this
analysis shows) are more difficult to
interpret in terms of health risk. That is,
these potential exposures are in the
‘‘gray area’’ of uncertainty where the
true threshold for adverse effects lies,
and thus it is not clear if adverse effects
could actually occur at the levels
determined by this analysis. Further, we
did not refine these results by
incorporating actual site-specific shortterm emission variability into the
analysis, so these results are believed to
be very conservative and should be
interpreted with care.
We also performed a screening-level
multipathway risk assessment on the
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emissions of mercury, cadmium, lead,
and polycyclic aromatic hydrocarbons
(PAH), all compounds which are
considered to be persistent and
bioaccumulative HAP. Based on the
results of this screening, noncancer
human health risks due to the ingestion
of these pollutants were all below levels
considered to be without appreciable
risk of adverse health effect. One of
these pollutants, PAH, showed a
potential to cause individual cancer
risks as high as 40-in-1 million,
exceeding 1-in-1 million, but less than
100-in-1 million. However, because of
our inability to accurately speciate and
estimate risks for individual compounds
within the PAH class, we believe that
this result is highly conservative, and
that the true risks associated with these
PAH are likely to be less than 1-in-1
million.
For the ecological assessment, two
exceedances (cadmium and PAH) of
ecological toxicity benchmarks were
observed when examining the predicted
TRIM.FaTE media concentrations (see
Draft Residual Risk Assessment for
MACT I Petroleum Refining Sources
document). Given the conservative
nature of the screening scenario, the
results of the comparisons and a review
of additional information available on
the ecological toxicity of cadmium and
PAH, we concluded that it is highly
unlikely that these two exceedances are
of concern. Overall, the potential for
emissions from petroleum refinery
sources to result in an adverse
environmental impact is likely to be
very low for all persistent
bioaccumulative HAP emitted.
D. What are the uncertainties in risk
assessments?
Uncertainty and the potential for bias
are inherent in all risk assessments,
including those performed for the
petroleum refineries source categories
affected by this proposal. A full
discussion of uncertainties is found in
the Draft Residual Risk Assessment for
Petroleum Refining Sources (August
2007), available in the docket.
Although the development of the risk
and technology review (RTR) database
involved quality assurance/quality
control processes, the accuracy of
emissions values will vary depending
on the source of the data present,
incomplete or missing data, errors in
estimating emissions values, and other
factors. Our review of the data indicates
that there may be a low bias in reported
emissions for many facilities. It appears
that data from several processes and
operations are not included in the
reported emissions from many facilities.
These include exclusion of upset,
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malfunction, startup, and shutdown
events as well as omission of emissions
sources that are unexpected, not
measured, or not considered in
inventories, such as leaks in heat
exchanger systems; emissions from
process sewers and wastewater systems;
fugitive emissions from delayed coking
units; and emissions from tank roof
landings. Further, the emissions values
considered in this analysis are annual
totals for a single calendar year (2002)
and do not reflect actual fluctuations
during the course of the year, as well as
variations from year to year. Finally,
although we have performed a
significant amount of quality control on
the data set, for many facilities the
physical characteristics (i.e., stack
height, physical location) of the
reported sources may be inaccurate for
detailed risk characterization purposes.
We recently discovered that certain
area source location attributes may have
been incorrectly incorporated into our
atmospheric dispersion simulations,
resulting in a positional translation error
which may locate certain emission
points closer to or farther from
potentially-exposed populations. While
the impact of this error has not been
fully evaluated, we believe that it will
not dramatically alter the MIR value for
the source category, and that it will have
very little impact on the total cancer
incidence. Nonetheless, we will
investigate and correct this error
between proposal and promulgation of
the final petroleum refineries MACT 1
residual risk decision and will consider
any impact of this error in our final
decision.
The uncertainties in our risk
assessment can be generally divided
into uncertainties in our ability to
characterize exposures and
uncertainties in our ability to
characterize dose-response. We believe
that the primary source of uncertainty in
our exposure assessment is the
uncertainty in the underlying emissions
data, which are generally thought to be
biased low, based on recent studies
indicating that emission points such as
cooling towers and wastewater
treatment units are historically
underestimated or even omitted from
petroleum refinery emission
inventories. Elsewhere in this notice, we
request comment on methods that might
reduce these emission uncertainties
through moderate efforts to conduct
ambient monitoring. The assessment
uses toxicological dose-response values
typically extrapolated from high-dose
animal exposure or occupational
exposures, to estimate risk. Consistent
with EPA guidance, RfCs are developed
by using order-of-magnitude factors to
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50725
account for uncertainties in developing
values protective of sensitive
subpopulations. Most of the URE in this
assessment were developed using
linearized low-dose extrapolation. Risks
could be overestimated if the true doseresponse relationship (which is usually
unknown) is sublinear. Impacts have
been extrapolated from short-duration,
high-dose animal or occupational
exposures to longer durations and lower
doses, using uncertain interspecies
scaling methods. In general, EPA
considers these URE’s to be upperbound estimates based on the method of
extrapolation, meaning they represent a
plausible upper limit to the true value.
(Note that this is usually not a true
statistical confidence limit.) The true
risk is therefore likely to be less, could
be as low as zero, but also could be
greater. As previously noted, benzene
cancer risks were estimated from the
reported URE range, which is
considered to be based on maximum
likelihood exposure and risk estimates.
E. What is our proposed decision under
CAA Section 112(f)?
Based on the emissions data we have,
we estimate that the MIR associated
with exposures to HAP emissions from
the sources covered by the Refinery
MACT 1 rule is 70-in-1 million. Because
the MIR is less than 100-in-1 million,
the risk is acceptable. However, since
the MIR is greater than 1-in-1 million,
we must consider whether to require
additional controls to protect public
health with an ample margin of safety.
In making the ample margin of safety
determination, we consider the estimate
of health risk and other health-related
information (such as the weight of
evidence for carcinogenicity or the
severity of the noncancer health effect)
along with additional factors relating to
the appropriate level of control,
including costs and economic impacts
of controls, technological feasibility,
uncertainties, and other relevant factors,
consistent with the approach of the
1989 Benzene NESHAP, as summarized
earlier.
In developing our proposed options
under CAA section 112(f)(2), we
considered control options for each of
the Refinery MACT 1 emissions sources.
In developing the control options, we
wanted to target further emission
reductions to the extent possible to
reduce public health risks. The
following provides a discussion of the
control options that we evaluated for
each of the Refinery MACT 1 emission
sources.
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1. Control Options Considered
a. Miscellaneous Process Vents,
Gasoline Loading Racks, and Marine
Vessel Loading Control Measures
Group 1 miscellaneous process vents
and transfer loading operations
(gasoline loading racks and marine
vessel loading) are regulated by
performance standards based on the use
of technologies such as thermal
oxidizers and carbon. We did not
identify any other technically feasible
control technologies that would reduce
HAP emissions beyond these levels.
Therefore, the only way to reduce
residual risk would be to change the
applicability (i.e., certain Group 2
emission points under the original rule
would become Group 1 emission points
under a revised rule). We could not
identify any cost-effective control
options; the control option based on
lowering the Group 1 thresholds
exceeds $40,000 per ton of HAP reduced
and $400,000 per ton of benzene
reduced.
b. Equipment Leak Control Measures
For equipment leaks, we evaluated
reducing the leak definition and
requiring monitoring of open-ended
lines. The cost-effectiveness of this
option is approximately $20,000 per ton
of HAP reduced and approximately
$300,000 per ton of benzene reduced.
We rejected these options due to their
unreasonable cost-effectiveness.
rmajette on PROD1PC64 with PROPOSALS2
c. Storage Vessel Control Measures
For storage vessels, we evaluated two
control alternatives for Group 1 external
floating roof storage vessels. First, we
considered requiring a gasketed sliding
cover or a flexible fabric sleeve and
requiring a gasketed float or other
device which closes off the liquid
surface from the atmosphere for slotted
guide poles. Next, we considered
requiring geodesic domes. The slotted
guide pole sleeve control option would
reduce HAP by 1,046 tpy and benzene
emissions by 105 tpy. The annualized
cost of this control option would be
completely offset by the value of the
organic products that would not be
emitted by the addition of controls. The
geodesic dome control option is not
cost-effective when added to the
proposed requirement for slotted guide
pole sleeves.
d. Wastewater Control Measures
For refinery wastewater systems, the
refinery MACT standard is based on the
BWON requirements (55 FR 8346, 58 FR
3095). The BWON was developed under
the two-step Benzene NESHAP
approach and at that time we concluded
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that the controls provided an ample
margin of safety. Because the BWON
was incorporated by reference into the
Petroleum Refineries MACT standard,
we must now determine whether the
BWON protects public health with an
ample margin of safety. We believe that
additional controls may be necessary to
ensure an ample margin of safety.
We worked with industry to improve
the emissions data used in the risk
assessment. As part of this effort,
refinery trade organizations provided
EPA with detailed benzene emissions
data from 22 petroleum refineries
expected to be representative of the
industry (see docket). Most refineries
reported zero or minimal emissions
from wastewater systems. For systems
with EBU operating at 92 percent
benzene reduction efficiency (the
benzene reduction we estimated would
be achieved in the BWON), we would
expect benzene emissions on the order
of 3 to 10 tpy, depending on the load
into the system. The wastewater
emissions reported the 22 refineries are
much less than this amount,
approximately 20 tpy, which leads us to
believe that the emission estimates
exclude or significantly under-report
benzene emissions from the EBU.
For well-operated EBU, the benzene
emissions are expected to be small;
however, there are no requirements in
the Refinery MACT 1 rule or the BWON
to demonstrate the proper performance
of EBU. Since the BWON was
promulgated, we have developed
procedures and test methods to verify
the performance of EBU.
Analysis of the potential emissions
and associated risks from EBU when the
biological treatment efficiency is less
than 90 percent indicates that these
sources could contribute significantly to
risk. Therefore, we are evaluating a
control option that the EBU demonstrate
a fraction biodegraded of 90 percent or
greater for benzene through an initial
performance demonstration. This would
be coupled with weekly monitoring of
process parameters.
e. Cooling Tower Control Measures
The Refinery MACT 1 rule does not
include provisions for cooling towers;
we are proposing MACT requirements
for cooling towers to address total
organic HAP emissions under CAA
section 112(d)(2). Those requirements
are described in section IV.A of this
preamble. In that section, we discuss
our floor and beyond the floor analysis
pursuant to CAA section 112(d)(2) and
(d)(3). We could not identify any
additional control requirements that
could cost-effectively reduce emissions
from cooling towers beyond the options
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described above in our beyond-the-floor
analysis.
More information of our evaluation of
the control options considered for the
Refinery MACT 1 emission sources is
contained in memoranda in the docket.
f. Fenceline Monitoring
Numerous commenters on the ANPR
for Phase II risk and technology review,
including the Residual Risk Coalition
representing the American Petroleum
Institute, expressed concern about the
quality and accuracy of emissions data
available to conduct refined risk
assessments. Based on our review of
these data, we agree that there appears
to be significant uncertainty, not only in
identifying and characterizing emissions
sources within facilities, but also in the
amount and types of HAP emitted. In
addition to inherent uncertainty in the
development and use of emission
factors, our review of the data indicates
that there may be a low bias in reported
emissions, as discussed earlier.
Additional discussion of the potential
low bias in emission estimates is
available in the docket.
Our concerns regarding the potential
low bias in the emission estimates leads
us to request public comment on
requiring fenceline monitoring of
ambient benzene. A fenceline
monitoring program may provide an
effective method to assess the general
magnitude of uncertainty in facility
emissions estimates for benzene.
Additional information on fenceline
monitoring may be found in a technical
memorandum in the docket.
2. Regulatory Decisions Under CAA
Section 112(f)(2)
a. Regulatory Decision for Storage
Vessels
We are proposing two options for our
rulemaking on whether to establish
additional emission standards to protect
public health with an ample margin of
safety. Option 1 is to maintain the
current level of control in the Refinery
MACT 1 rule with no further
modifications. Option 2 includes
controls for storage vessels.
Impacts of the proposed control
option requiring existing storage vessels
with external floating roofs to install
and operate a gasketed sliding cover or
a flexible fabric sleeve and a gasketed
float or other device which closes off the
liquid surface from the atmosphere for
slotted guide poles were evaluated and
are presented in Table 3 of this
preamble along with the associated
costs and emissions reductions. These
controls prevent the loss of products
from storage vessels. Therefore, the
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control costs are offset by the increased
product sales that are available by this
pollution prevention. The VOC credit
was calculated to be $480 per ton of
VOC reduced, resulting in a net cost
savings presented below. Table 4 of this
preamble presents the risk reduction
associated with the control option for
storage vessels.
TABLE 3.—COST AND EMISSIONS IMPACTS OF OPTION 2 FOR STORAGE VESSELS
Total capital
investment
($ million)
Control requirement
Option 1 (Baseline) ..................................................
Option 2 Storage Vessel Controls ...........................
Total
annualized
cost without
recovery
($ million)
0
2.76
0
1.1
Product recovery credit
($ million)
Total
annualized
cost
($ million)
0
¥4.6
HAP
emissions
(tpy)
0
¥3.5
Average
cost per ton
of HAP
($/ton)
1,867
821
0
¥3,340
TABLE 4.—RISK IMPACTS OF REGULATORY ALTERNATIVE FOR STORAGE VESSELS
Option 1 baseline
Parameter
Risk to Most Exposed Individual:
Cancer (in 1 million) .........................................................................................................................................
Noncancer (HI) .................................................................................................................................................
Size of Population at Cancer Risk :1
> 100-in-1 million ..............................................................................................................................................
> 10-in-1 million ................................................................................................................................................
> 1-in-1 million ..................................................................................................................................................
Number of Plants at Cancer Risk Level :1
> 100-in-1 million ..............................................................................................................................................
> 10-in-1 million ................................................................................................................................................
> 1-in-1 million ..................................................................................................................................................
Population with HI > 1 2 ............................................................................................................................................
No. of Plants with HI > 1 .........................................................................................................................................
Cancer Incidence .....................................................................................................................................................
Cancer Incidence Reduction (Percent) ...................................................................................................................
HAP Emission Reduction (Percent) ........................................................................................................................
Option 2 storage vessel
control
70
0.3
70
0.3
0
6,000
460,000
0
5,100
393,000
0
21
96
0
0
0.04–.09
NA
NA
0
15
91
0
0
0.03–.08
10–25
15
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1 Population risks and plant risk bin estimates are based on utilizing the high end of the reported cancer URE range for benzene. These estimates may be as much as 30 percent lower when estimated using the lower end of the benzene URE range.
2 If the Hazard Index (HI) is calculated to be less than or equal to 1, then no adverse health effects are expected as a result of the exposure.
Under option 1, we are proposing to
make no changes to the current Refinery
MACT rule, instead proposing to find
that the current level of control called
for by the existing MACT standard
represents both an acceptable level of
risk (the cancer risk to the most exposed
individual is approximately 70-in-1
million) and provides public health
protection with an ample margin of
safety. This proposed finding is based
on considering the uncertainty of the
cost impacts of further control for
individual refineries and the relatively
small reductions in health risks that are
achieved by further control.
The Agency would conclude under
proposed option 1 that the $3.5 million
per year nationwide cost savings is
uncertain and that some refineries may
have positive net costs under Option 2,
and that these costs would be
unreasonable given the minor associated
risk reductions. Baseline cancer
incidence under the current Refinery
MACT 1 rule is estimated at 0.04 to .09,
or 0.07 cases per year, on average.
Proposed Option 2 would reduce
incidence by about 0.01 cases per year.
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Statistically, this level of risk reduction
means that Option 2 would prevent 1
cancer case every 100 years.
Accordingly, if we were to conclude
that there were not cost savings, the cost
of this option could be considered to be
disproportionate to the level of
incidence reduction achieved. In
addition, the Agency proposes to
conclude that there are no changes in
the distribution of risks reflected in
Table 4 of this preamble (i.e., the MIR
is not reduced from 70-in-1 million by
additional control), and there are no
noncancer HI values above 1.
Consequently, under Option 1, we are
proposing that it is not necessary to
impose any additional controls on the
industry to provide an ample margin of
safety to protect public health.
Alternatively, we are also proposing
that Option 2 provides an ample margin
of safety to protect public health. This
option reduces HAP emissions and risks
beyond the current MACT standard
using controls that are technically and
economically feasible and that pose no
adverse environmental impacts. We
estimate that these changes would
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reduce the number of people at cancer
risk greater than one in a million by
67,000 individuals and the cancer
incidence by 0.01 cases per year (i.e.,
prevent one cancer case every 100
years). Option 2 would reduce
emissions of VOC by 9,500 tpy.
Reducing VOC provides the added
benefit of reducing ambient
concentrations of ozone and may reduce
fine particulate matter. The annualized
cost impacts of Option 2 are estimated
to be a cost savings of $3.5 million. Our
economic analysis (summarized later in
this preamble) indicates that this cost
will have little impact on the price and
output of petroleum products.
b. Regulatory Decision for EBU
We are proposing two options for our
rulemaking on whether to establish
additional emission standards to protect
public health with an ample margin of
safety. Option 1 maintains the current
level of control in the Refinery MACT
1 rule with no further modifications.
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Option 2 requires refinery owners and
operators of EBU to demonstrate and
ensure a fraction biodegraded of 90
percent or greater for benzene through
an initial performance demonstration
coupled with weekly monitoring of
process parameters to ensure the EBU
are achieving the ample margin of safety
as intended by the BWON rule. Impacts
of the proposed Option 2 are presented
in Table 5.
TABLE 5.—COST AND EMISSIONS IMPACTS OF OPTION 2 FOR EBU
Total installed capital cost
($ million)
Control requirement
Option 1 (Baseline) ........................................................................................................
Option 2 EBU Performance Demonstration and Monitoring .........................................
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Impacts presented in Table 5 assume
that 50 percent of EBU may degrade
benzene at an efficiency of 80 percent.
In the development of the BWON, we
estimated that EBU would achieve
between 88 to 93 percent control
efficiency (Final NESHAP Standards for
Waste Operations: Basis for Impact
Calculations, Feb. 1990), on average,
and made the finding that the
reductions achieved from EBU would
result in acceptable risk, and we did not
require further reductions as part of our
ample margin of safety decision. At that
time, we had no consistent method of
characterizing the performance of these
treatment systems. Since the
promulgation of the Refinery MACT 1
rule, we have promulgated procedures
in appendix C of 40 CFR Part 63 to
estimate the performance of biological
treatment systems and have required the
use of appendix C to demonstrate
treatment efficiencies on other
industries that use biological treatment
systems. Our experience with other
industries suggest that, while high
biological treatment efficiencies can be
achieved for low volatility, oxygenated
compounds, achievement of high
control efficiencies for benzene and
other aromatic compounds is more
difficult. As noted previously, many
refineries who provided data to the
Agency reported zero or minimal
emissions from wastewater treatment
systems, many of which employ EBU for
treatment. For EBU operating at 92
percent benzene reduction efficiency,
we would expect benzene emissions
ranging from 3 to 10 tons/year. The
emissions reported by the 22 refineries
are much less than this amount, which
leads us to believe that the emission
estimates exclude or significantly
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under-report benzene emissions from
EBU. We specifically request comments
on additional data that would address
these concerns. Further, the use of
appendix C by refineries at the present
time is very limited, and, therefore,
there is no data to either confirm or
refute the validity of the original
assumption of 92 percent made under
the BWON.
The costs are based on the initial
performance demonstration averaged
over 5 years, so that the annual cost of
the performance evaluation was $5,000/
year. Once the performance evaluation
is completed, refineries are expected to
develop operating limits for the
minimum MLVSS concentration and the
maximum food to microorganism ratio,
which must be determined on a weekly
basis. Although owners and operators of
EBU are expected to routinely conduct
these analyses, we estimated that an
additional cost of $5,000/year would be
incurred for these analyses and the
associated recordkeeping and reporting
requirements. Additionally, we assumed
that by altering the operating
characteristics of the unit (e.g.,
increasing system mixing
characteristics, increasing biomass or
submerged aeration), we assumed that
all of the units not originally achieving
90 percent treatment efficiency could
achieve 90 percent treatment efficiency
at no cost. EPA understands that
significant material and/or labor costs
actually might be incurred by owners/
operators who implement treatment
process changes such as adding or
modifying aerators, or implementing
other process improvements, and
specifically requests comment on this
assumption. Nevertheless, we currently
estimate that refineries using EBU for
treatment of affected wastewater streams
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Total
annualized
cost
($ million)
0
0
0
1.1
HAP
emissions
(tpy)
5,000
3,200
Average
cost per ton
of HAP
($/ton)
0
600
would incur, on average, a cost of
$10,000/year over the first 5 years.
Table 6 presents the estimated risk
reductions for the EBU control Option.
Table 6 also presents the risk impacts
assuming a hypothetical baseline based
on the addition of emissions from
cooling towers and wastewater
operations to the RTR dataset. It is
important to note that the risk impacts
resulting from a higher HAP baseline
estimated assuming that 50 percent of
EBU are achieving an average of 80
percent, rather than 92 percent control,
and that this is an assumption (an
estimate of hypothetical emissions)
based on our judgment of what could be
occurring in the industry, and is not
based on actual emissions estimates or
modeling. EPA specifically requests
comment and data related to the validity
of this assumption. The baseline
benzene emissions were assumed to
increase from 136 tpy benzene (in the
RTR database) to 388 tpy benzene, and
the reductions achieved as a result of
imposing demonstration requirements
leading to better EBU process controls
were calculated to be 138 tpy benzene.
Finally, based on a ratio of 7.7 percent
benzene to HAP for wastewater, we
calculated reductions of 1,800 tpy HAP
from this option. Additionally, we also
increased the adjusted baseline to
account for unreported cooling tower
emissions of 285 tpy benzene.
Accordingly, risk impacts for the
baseline were scaled linearly, and the
EBU controls were estimated to reduce
cancer incidence from the hypothetical
baseline by .01 to .02. It should be noted
that this is not a rigorous risk analysis,
but a rough estimate of risk impacts
based on projected wastewater
emissions.
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TABLE 6.—RISK IMPACTS OF REGULATORY ALTERNATIVE FOR EBU
RTR baseline
Parameter
Risk to Most Exposed Individual:
Cancer (in 1 million) .............................................................................................................
Noncancer (HI) .....................................................................................................................
Size of Population at Cancer Risk: 1
> 100-in-1 million ..................................................................................................................
> 10-in-1 million ....................................................................................................................
> 1-in-1 million ......................................................................................................................
Number of Plants at Cancer Risk Level: 1
> 100-in-1 million ..................................................................................................................
> 10-in-1 million ....................................................................................................................
> 1-in-1 million ......................................................................................................................
Population with HI > 1 2 ...............................................................................................................
No. of Plants with HI > 1 .............................................................................................................
Cancer Incidence .........................................................................................................................
Cancer Incidence Reduction (Percent) .......................................................................................
HAP Emission Reduction (Percent) ............................................................................................
Option 1
adjusted
(hypothetical)
baseline
Option 2 EBU
controls
(hypothetical)
70
0.3
70
0.3
70
0.3
0
6,000
460,000
0
10,500
805,000
0
9,300
716,000
0
21
96
0
0
0.04–0.09
........................
........................
0
41
108
0
0
0.07–.16
NA
NA
0
36
104
0
0
0.06–.14
15
11
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1 Population risks and plant risk estimates are based on utilizing the high end of the reported cancer URE range for benzene. These estimates
may be as much as 30 percent lower when estimated using the lower end of the benzene URE range.
2 If the Hazard Index (HI) is calculated to be less or equal to 1, then no adverse health effects are expected as a result of the exposure.
Under Option 1, we are proposing to
make no changes to the current Refinery
MACT rule, and are proposing that the
current level of control under the
existing MACT standard represents both
an acceptable level of risk (the cancer
risk to the most exposed individual is
approximately 70-in-1 million) and
provides public health protection with
an ample margin of safety. This
proposed finding is based on the
existing data (emissions estimates from
22 refineries, the NEI, and from public
review of the NEI data) that indicate that
risks posed to wastewater treatment
systems are low and that further
reduction of such low risk is not
warranted and is not necessary to
achieve an ample margin of safety.
We are also proposing that Option 2
provides an ample margin of safety to
protect public health. This option may
reduce HAP emissions and risks beyond
the current MACT standard using
controls that are technically and
economically feasible and that pose no
adverse environmental impacts. Further,
the option addresses the uncertainty in
emissions estimates by requiring that
owners and operators of EBU
demonstrate their systems are effective
as reflected by the low reported
emissions estimates for wastewater
treatment systems. We believe this
option addresses the consideration of
uncertainty in the ample margin of
safety decision.
We estimate that these changes could
reduce the number of people at cancer
risk greater than one in a million by
89,000 individuals. In addition, Option
2 could reduce the cancer incidence by
between 0.01 and 0.02 cases per year
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(i.e., prevent one cancer case every 100
to 50 years), depending on the accuracy
of our assumptions, and resulting in a
cost of $110 to $55 million per cancer
case avoided. The annualized cost
impacts of Option 2 are estimated at 1.1
million. Our economic analysis
(summarized later in this preamble)
indicates that this cost will have little
impact on the price and output of
petroleum products.
c. Regulatory Decision for Cooling
Towers
Section 112(f)(2) of the CAA requires
that we evaluate residual risk and set
standards as necessary to protect human
health with an ample margin of safety
within 8 years of promulgation of a
MACT standard. We are performing the
CAA section 112(f)(2) review for all
petroleum refinery MACT 1 sources,
including cooling towers, in this
proposal.
As stated previously, the petroleum
refinery risks are now acceptable. We
believe that with the controls proposed
as meeting CAA sections (d)(2) and
(d)(3), no additional controls for cooling
towers are needed to provide an ample
margin of safety under CAA section
(f)(2). In the final rule we will select
MACT as one of these two options or
other options that are a logical
outgrowth of public comments. We will
then assess the risk that remains and
also perform the ample margin of safety
analysis in the manner described above.
F. What is EPA proposing pursuant to
CAA section 112(d)(6)?
Section 112(d)(6) of the CAA requires
us to review and revise MACT
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standards, as necessary, every 8 years,
taking into account developments in
practices, processes, and control
technologies that have occurred during
that time. This authority provides us
with broad discretion to revise the
MACT standards as we determine
necessary, and to account for a wide
range of relevant factors.
We do not interpret CAA section
112(d)(6) as requiring another analysis
of MACT floors for existing and new
sources. Rather, we interpret the
provision as essentially requiring us to
consider developments in pollution
control in the industry (‘‘taking into
account developments in practices,
processes, and control technologies’’),
and assessing the costs of potentially
stricter standards reflecting those
developments (69 FR 48351). As the
U.S. Court of Appeals for the District of
Columbia Circuit has found regarding
similar statutory provisions directing
EPA to reach conclusions after
considering various enumerated factors,
we read this provision as providing EPA
with substantial latitude in weighing
these factors and arriving at an
appropriate balance in revising our
standards. This discretion also provides
us with substantial flexibility in
choosing how to apply modified
standards, if necessary, to the affected
industry.
In an earlier rulemaking, we
elaborated on how we expect we would
address the need for future reviews
under certain circumstances and our
position regarding when revisions may
be likely under CAA section 112(d)(6).
For more information on this subject,
see Nation Emission Standards for
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Hazardous Air Pollutants for Organic
Hazardous Air Pollutants from the
Synthetic Organic Chemical
Manufacturing Industry (71 FR 34437–
34438, June 14, 2006).
We could not identify any other
developments in practices, processes,
and control technologies for Refinery
MACT 1 sources. Therefore, as a result
of this CAA section 112(d)(6) review, we
are proposing the same two options as
we proposed to meet section 112(f)(2).
Based on the uncertainty of the cost of
control for individual refineries and the
relatively small reductions in health
risks that are achieved by these controls,
we are proposing that these controls are
not necessary under 112(d)(6).
Alternately, if we conclude in the final
rule that there are cost savings
associated with requiring slotted
guidepole controls for storage vessels,
we are proposing to require those
controls pursuant to CAA section
112(d)(6).
The consent decree also requires us to
consider and address the application of
subpart A to subpart CC of part 63, as
appropriate. The requirements of 40
CFR part 63, subpart A are contained in
Table 6 of 40 CFR part 63, subpart CC.
As a result of our review, no changes are
currently proposed to Table 6 of the
rule. However, as discussed in section V
of this preamble, we are requesting
comments on entries to the table that
may be confusing to owners and
operators.
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V. Request for Comments
We request comment on all aspects of
the proposed rule. All significant
comments received during the comment
period will be considered in the
development and selection of the final
rule. In addition to general comments
on the proposed options, we
particularly request comments and data
on the following issues. Comments must
provide supporting documentation in
sufficient detail to allow
characterization of the quality and
representativeness of the data or
information.
1. Fenceline Monitoring
Based on the residual risk results, one
of the primary risk drivers from the
Refinery MACT 1 emission sources is
benzene. The primary releases of
benzene are fugitive emissions from
process equipment, wastewater
treatment, storage tanks, and loading
operations and generally occur near
ground level. Thus, the highest benzene
concentrations outside the facility will
likely occur near ground level at the
property boundaries. Consequently,
monitoring at the property boundary
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(fenceline) would provide a measure of
the annual average benzene
concentrations immediately
surrounding the refinery, which might
be useful in efforts to eliminate
uncertainties in emissions estimates.
As noted in section IV.H of this
preamble, we are requesting comment
on: the need for a fenceline monitoring
program, potential monitoring methods
(e.g., diffusive sampling or alternative
active sampling methods, alternative
sorbents for measuring HAP other than
benzene), monitor siting, monitoring
frequency, feasibility of various
monitoring approaches/methods,
sampling and analytical precision and
accuracy, reliability of monitoring
methods and devices, consideration of
non-facility related emissions, and
sampling and analytical costs.
2. Test Methods for Wastewater
We are also requesting comment on
the applicability and feasibility of
Method 5220 for the measurement of
chemical oxygen demand (COD) in
wastewater treated by EBU and
alternative COD methods.
3. Applicability of Subpart A to Subpart
CC
In addition, we request comments on
Table 11 of the Appendix to subpart CC
of 40 CFR part 63. The Appendix to
subpart CC addresses the application of
the 40 CFR part 63 General Provisions
in subpart A to subpart CC of 40 CFR
part 63. We have tried to make the
Appendix to subpart CC consistent with
the Appendix A in subpart UUU, the
other 40 CFR part 63 MACT standard
affecting petroleum refineries.
VI. Statutory and Executive Order
Reviews
A. Executive Order 12866: Regulatory
Planning and Review
Under Executive Order 12866 (58 FR
51735, October 4, 1993), this action is a
‘‘significant regulatory action’’ because
it may raise novel legal or policy issues.
Accordingly, EPA submitted this action
to the Office of Management and Budget
(OMB) for review under Executive
Order 12866, and any changes made in
response to OMB recommendations
have been documented in the docket for
this action.
B. Paperwork Reduction Act
The information collection
requirements in the proposed
amendments to the NESHAP for
Petroleum Refining (40 CFR part 63,
subpart CC) will be submitted for
approval to OMB under the Paperwork
Reduction Act, 44 U.S.C. 3501, et seq.
A separate notice seeking public
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comment on these information
collection requirements will be
published in the Federal Register.
Burden means the total time, effort, or
financial resources expended by persons
to generate, maintain, retain, or disclose
or provide information to or for a
Federal agency. This includes the time
needed to review instructions; develop,
acquire, install, and utilize technology
and systems for the purposes of
collecting, validating, and verifying
information, processing and
maintaining information, and disclosing
and providing information; adjust the
existing ways to comply with any
previously applicable instructions and
requirements; train personnel to be able
to respond to a collection of
information; search data sources;
complete and review the collection of
information; and transmit or otherwise
disclose the information.
An agency may not conduct or
sponsor, and a person is not required to,
respond to a collection of information
unless it displays a currently valid OMB
control number. The OMB control
numbers for EPA’s regulations in 40
CFR part 63 are listed in 40 CFR part 9.
C. Regulatory Flexibility Act
The Regulatory Flexibility Act
generally requires an agency to prepare
a regulatory flexibility analysis of any
rule subject to notice and comment
rulemaking requirements under the
Administrative Procedure Act or any
other statute unless the agency certifies
that the rule would not have a
significant economic impact on a
substantial number of small entities.
Small entities include small businesses,
small not-for-profit enterprises, and
small governmental jurisdictions.
For the purposes of assessing the
impacts of this proposed rule on small
entities, small entity is defined as: (1) A
small business that meets the Small
Business Administration size standards
for small businesses at 13 CFR 121.201
(a firm having no more than 1,500
employees and no more than 125,000
barrels per day of capacity of petroleumbased inputs, 3 including crude oil or
bona fide feedstocks for NAICS code
32411); (2) a small governmental
jurisdiction that is a government of a
city, county, town, school district, or
special district with a population of less
than 50,000; and (3) a small
organization that is any not-for-profit
3 Capacity includes owned or leased facilities as
well as facilities under a processing agreement or
an agreement such as an exchange agreement or a
throughput. The total product to be delivered under
the contract must be at least 90 percent refined by
the successful bidder from either crude oil or bona
fide feedstocks.
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rmajette on PROD1PC64 with PROPOSALS2
enterprise which is independently
owned and operated and is not
dominant in its field.
After considering the economic
impacts of this proposed rule on small
entities, I certify that this action will not
have a significant economic impact on
a substantial number of small entities.
Based on our analyses of both options,
the amendments would either result in
a nationwide net cost of about $1.0
million or achieve a nationwide net
savings (i.e., a return) of about $4.0
million per year due to reductions in
product losses. Only one affected small
firm would incur net costs as a result of
the proposed amendments; all other
small or large firms owning affected
refineries would have net savings. Net
costs for the affected small firm are well
below 0.01 percent of its revenue;
therefore, no adverse economic impacts
are expected for any small entity. Thus,
the costs associated with the proposal
would not result in any ‘‘significant’’
adverse economic impact for any small
entity.
Although the proposed rule will not
have a significant economic impact on
a substantial number of small entities,
we nonetheless tried to reduce the
impact of the proposed rule on small
entities. We held meetings with
industry trade associations and
company representatives to discuss the
proposed rule and have included
provisions for small facilities that
address their concerns. We continue to
be interested in the potential impacts of
the proposed action on small entities
and welcome comments on issues
related to such impacts.
D. Unfunded Mandates Reform Act
Title II of the Unfunded Mandates
Reform Act of 1995 (UMRA), Public
Law 104–4, establishes requirements for
Federal agencies to assess the effects of
their regulatory actions on State, local,
and tribal governments and the private
sector. Under section 202 of the UMRA,
EPA generally must prepare a written
statement, including a cost-benefit
analysis, for proposed and final rules
with ‘‘Federal mandates’’ that may
result in expenditures by State, local,
and tribal governments, in the aggregate,
or to the private sector, of $100 million
or more in any 1 year. Before
promulgating an EPA rule for which a
written statement is needed, section 205
of the UMRA generally requires EPA to
identify and consider a reasonable
number of regulatory alternatives and
adopt the least costly, most costeffective, or least burdensome
alternative that achieves the objectives
of the rule. The provisions of section
205 do not apply when they are
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inconsistent with applicable law.
Moreover, section 205 allows EPA to
adopt an alternative other than the least
costly, most cost-effective, or least
burdensome alternative if the
Administrator publishes with the final
rule an explanation why that alternative
was not adopted. Before EPA establishes
any regulatory requirements that may
significantly or uniquely affect small
governments, including tribal
governments, it must have developed
under section 203 of the UMRA a small
government agency plan. The plan must
provide for notifying potentially
affected small governments, enabling
officials of affected small governments
to have meaningful and timely input in
the development of EPA regulatory
proposals with significant Federal
intergovernmental mandates, and
informing, educating, and advising
small governments on compliance with
the regulatory requirements.
The EPA has determined that the
proposed amendments do not contain a
Federal mandate that may result in
expenditures of $100 million or more
for State, local, and tribal governments,
in the aggregate, or to the private sector
in any 1 year. As discussed earlier in
this preamble, these amendments result
in nationwide net savings to the private
sector. Thus, the proposed rule is not
subject to the requirements of sections
202 and 205 of the UMRA. In addition,
the proposed amendments do not
significantly or uniquely affect small
governments. The proposed
amendments contain no requirements
that apply to such governments, and
impose no obligations upon them. The
proposed rule is not subject to section
203 of the UMRA.
E. Executive Order 13132: Federalism
Executive Order 13132, entitled
Federalism (64 FR 43255, August 10,
1999), requires EPA to develop an
accountable process to ensure
‘‘meaningful and timely input by State
and local officials in the development of
regulatory policies that have federalism
implications.’’ ‘‘Policies that have
federalism implications’’ is defined in
the Executive Order to include
regulations that have ‘‘substantial direct
effects on the States, on the relationship
between the national government and
the States, or on the distribution of
power and responsibilities among the
various levels of government.’’
The proposed amendments do not
have federalism implications. They
would not have substantial direct effects
on the States, on the relationship
between the national government and
the States, or on the distribution of
power and responsibilities among the
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50731
various levels of government, as
specified in Executive Order 13132.
These proposed amendments add
control and performance demonstration
requirements. They do not modify
existing responsibilities or create new
responsibilities among EPA Regional
offices, States, or local enforcement
agencies. Thus, Executive Order 13132
does not apply to the proposed
amendments.
In the spirit of Executive Order 13132,
and consistent with EPA policy to
promote communications between EPA
and State and local governments, EPA
specifically solicits comments on these
proposed amendments from State and
local officials.
F. Executive Order 13175: Consultation
and Coordination With Indian Tribal
Governments
Executive Order 13175, entitled
Consultation and Coordination with
Indian Tribal Governments (65 FR
67249, November 9, 2000), requires EPA
to develop an accountable process to
ensure ‘‘meaningful and timely input by
tribal officials in the development of
regulatory policies that have tribal
implications.’’ The proposed
amendments do not have tribal
implications, as specified in Executive
Order 13175. They would not have
substantial direct effects on tribal
governments, on the relationship
between the Federal government and
Indian tribes, or on the distribution of
power and responsibilities between the
Federal government and Indian tribes,
as specified in Executive Order 13175.
The proposed amendments impose no
requirements on tribal governments.
Thus, Executive Order 13175 does not
apply to the proposed amendments.
EPA specifically solicits additional
comment on these proposed
amendments from tribal officials.
G. Executive Order 13045: Protection of
Children From Environmental Health
Risks and Safety Risks
Executive Order 13045, Protection of
Children from Environmental Health
Risks and Safety Risks (62 FR 19885,
April 23, 1997), applies to any rule that:
(1) Is determined to be ‘‘economically
significant,’’ as defined under Executive
Order 12866, and (2) concerns an
environmental health or safety risk that
EPA has reason to believe may have a
disproportionate effect on children. If
the regulatory action meets both criteria,
EPA must evaluate the environmental
health or safety effects of the planned
rule on children, and explain why the
planned regulation is preferable to other
potentially effective and reasonably
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feasible alternatives considered by the
Agency.
The proposed rule is not subject to the
Executive Order because they are not
economically significant as defined in
Executive Order 12866, and because the
Agency does not have reason to believe
the environmental health or safety risks
addressed by this action present a
disproportionate risk to children.
rmajette on PROD1PC64 with PROPOSALS2
H. Executive Order 13211: Actions That
Significantly Affect Energy Supply,
Distribution, or Use
The proposed amendments are not a
‘‘significant energy action’’ as defined in
Executive Order 13211, Actions
Concerning Regulations That
Significantly Affect Energy Supply,
Distribution, or Use (66 FR 28355, May
22, 2001) because they are not likely to
have a significant adverse effect on the
supply, distribution, or use of energy.
Further, we have concluded that the
proposed amendments are not likely to
have any adverse energy effects because
they result in overall savings due to
product recovery.
I. National Technology Transfer and
Advancement Act
Section 12(d) of the National
Technology Transfer and Advancement
Act of 1995 (NTTAA) (Public Law No.
104–113, 12(d) (15 U.S.C. 272 note)
directs EPA to use voluntary consensus
standards (VCS) in its regulatory
activities, unless to do so would be
inconsistent with applicable law or
otherwise impractical. VCS are
technical standards (e.g., materials
specifications, test methods, sampling
procedures, and business practices) that
are developed or adopted by VCS
bodies. The NTTAA directs EPA to
provide Congress, through OMB,
explanations when the Agency decides
not to use available and applicable VCS.
This proposed rule involves technical
standards. EPA cites the following
methods in this rule: EPA Method
8260B, Volatile Organic Compounds by
Gas Chromatography/Mass
Spectrometry (GC/MS), in Test Methods
for Evaluating Solid Waste, Physical/
Chemical Methods (incorporated by
reference—see 40 CFR 63.14), for
analysis of water samples taken from
cooling tower return lines; 40 CFR
61.355(c)(3) of the National Emission
Standards for Benzene Waste
Operations for water sample collection;
and 40 CFR part 63, appendix C, for the
fraction biodegradation of benzene in
EBU. This proposed rule also cites the
following VCS: Method 5210,
Biochemical Oxygen Demand (BOD), for
measuring BOD5 (for 5-day BOD),
Method 5220, Chemical Oxygen
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Demand (COD), for measuring COD, and
Method 2540E, Fixed and Volatile
Solids Ignited at 500 degrees C, for
measuring MLVSS concentration, all in
Standard Methods for the Examination
of Water and Wastewater (incorporated
by reference—see 40 CFR 63.14).
Consistent with the NTTAA, EPA
conducted searches to identify VCS in
addition to the methods cited in this
proposed rule. One VCS was found that
could potentially be applicable to this
rule in lieu of Standard Method 5220,
Chemical Oxygen Demand (COD), for
measuring COD. This potential standard
is ASTM D1252–06, Standard Test
Methods for Chemical Oxygen Demand
(Dichromate Oxygen Demand) of Water.
The EPA requests comments on whether
this standard should be reviewed for
relevancy to today’s proposed rule.
Based on the comments received, the
EPA will review this method for
inclusion in the final rule. No VCS were
found for the other methods cited in this
rule.
For the methods required or
referenced by these proposed
amendments, a source may apply to
EPA for permission to use alternative
test methods or alternative monitoring
requirements in place of any required
testing methods, performance
specifications, or procedures under 40
CFR 63.7(f) and 40 CFR 63.8(f) of
subpart A of the General Provisions. In
general, EPA welcomes comments on
this aspect of the proposed amendments
and, specifically, invites the public to
identify other potentially-applicable
VCS and to explain why such standards
should be used in this regulation.
J. Executive Order 12898: Federal
Actions To Address Environmental
Justice in Minority Populations and
Low-Income Populations
Executive Order 12898 (59 FR 7629,
February 16, 1994) establishes Federal
executive policy on environmental
justice. Its main provision directs
Federal agencies, to the greatest extent
practicable and permitted by law, to
make environmental justice part of their
mission by identifying and addressing,
as appropriate, disproportionately high
and adverse human health or
environmental effects of their programs,
policies, and activities on minority
populations and low-income
populations in the United States.
EPA has determined that these
proposed amendments will not have
disproportionately high and adverse
human health or environmental effects
on minority or low-income populations
because they increase the level of
environmental protection for all affected
populations without having any
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disproportionately high and adverse
human health or environmental effects
on any population, including any
minority or low-income population.
These proposed amendments add new
control requirements to established
national standards for petroleum
refineries.
List of Subjects in 40 CFR Part 63
Environmental protection, Air
pollution control, Hazardous
substances, Incorporation by reference,
Reporting and recordkeeping
requirements.
Dated: August 21, 2007.
Stephen L. Johnson,
Administrator.
For the reasons stated in the
preamble, title 40, chapter I, part 63 of
the Code of Federal Regulations is
proposed to be amended as follows:
PART 63—[AMENDED]
1. The authority citation for part 63
continues to read as follows:
Authority: 42 U.S.C. 7401, et seq.
Subpart A—[Amended]
Option 1 for § 63.14
2. Section 63.14 is amended by
adding paragraph (k)(1)(iv) to read as
follows:
§ 63.14
Incorporations by reference.
*
*
*
*
*
(k) * * *
(1) * * *
(iv) Method 8260B, Volatile Organic
Compounds by Gas Chromatography/
Mass Spectrometry (GC/MS), Revision 2
(and subsequent revisions), dated
December 1996 and in Update III, IBR
approved for § 63.654(a)(1) and (b) of
Subpart CC of this part.
*
*
*
*
*
Option 2 for § 63.14
3. Section 63.14 is amended by
adding paragraphs (k)(1)(iv) and (l) to
read as follows:
§ 63.14
Incorporations by reference.
*
*
*
*
*
(k) * * *
(1) * * *
(iv) Method 8260B, Volatile Organic
Compounds by Gas Chromatography/
Mass Spectrometry (GC/MS), Revision 2
(and subsequent revisions), dated
December 1996 and in Update III, IBR
approved for § 63.654(a)(1) and (b) of
Subpart CC of this part.
*
*
*
*
*
(l) The following material is available
from the American Public Health
Association, 1015 15th Street, NW.,
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Washington, DC 20005 or at https://
www.standardmethods.org:
(1) The following methods as
published in Standard Methods for the
Examination of Water and Wastewater,
A.D. Eaton (ed.), et al., 21st Edition (and
subsequent editions), dated 2005:
(i) Method 2540E, Solids, dated 1997,
IBR approved for § 63.647(d)(5) of
Subpart CC of this part.
(ii) Method 5210, Biochemical
Oxygen Demand (BOD), dated 2001, IBR
approved for § 63.647(d)(6) of Subpart
CC of this part.
(iii) Method 5220, Chemical Oxygen
Demand (COD), dated 1997, IBR
approved for § 63.647(d)(6) of Subpart
CC of this part.
(2) [Reserved]
Subpart CC—[Amended]
Option 1 for § 63.640
4. Section 63.640 is amended by:
a. Revising paragraph (a) introductory
text;
b. Revising paragraph (c) introductory
text;
c. Revising paragraphs (c)(6) and (7);
d. Adding paragraph (c)(8);
e. Revising paragraph (h) introductory
text;
f. Adding paragraph (h)(6);
g. Revising the first sentence in
paragraph (l) introductory text and the
first sentence in paragraph (l)(3)
introductory text; and
h. Adding paragraph (s).
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§ 63.640 Applicability and designation of
affected source.
(a) This subpart applies to petroleum
refining process units and to related
emissions points that are specified in
paragraphs (c)(5) through (8) of this
section that are located at a plant site
and that meet the criteria in paragraphs
(a)(1) and (2) of this section:
*
*
*
*
*
(c) For the purposes of this subpart,
the affected source shall comprise all
emissions points, in combination, listed
in paragraphs (c)(1) through (8) of this
section that are located at a single
refinery plant site.
*
*
*
*
*
(6) All marine vessel loading
operations located at a refinery meeting
the criteria in paragraph (a) of this
section and the applicability criteria of
subpart Y, § 63.560;
(7) All storage vessels and equipment
leaks associated with a bulk gasoline
terminal or pipeline classified under
Standard Industrial Classification code
2911 located within a contiguous area
and under common control with a
refinery meeting the criteria in
paragraph (a) of this section; and
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(8) All cooling tower systems
associated with petroleum refining
process units meeting the criteria in
paragraph (a) of this section and which
meets the criteria in either paragraph
(a)(8)(i) or (a)(8)(ii) of this section:
(i) The cooling tower system provides
non-contact cooling water to any heat
exchanger in Table 1 HAP service.
(ii) The cooling tower system receives
cooling water from multiple heat
exchangers which serve different
petroleum refinery process units and
any of the heat exchangers are in Table
1 HAP service.
*
*
*
*
*
(h) Except as provided in paragraphs
(k), (l), or (m) of this section, sources
subject to this subpart are required to
achieve compliance on or before the
dates specified in paragraphs (h)(1)
through (6) of this section.
*
*
*
*
*
(6) Cooling tower systems that are part
of an existing source shall be in
compliance with § 63.654 no later than
3 years and 90 days after the date of
publication of the final amendments in
the Federal Register.
*
*
*
*
*
(l) If an additional petroleum refining
process unit is added to a plant site or
if a miscellaneous process vent, storage
vessel, gasoline loading rack, marine
tank vessel loading operation, or cooling
tower system that meets the criteria in
paragraphs (c)(1) through (8) of this
section is added to an existing
petroleum refinery or if another
deliberate operational process change
creating an additional Group 1
emissions point(s) (as defined in
§ 63.641) is made to an existing
petroleum refining process unit, and if
the addition or process change is not
subject to the new source requirements
as determined according to paragraphs
(i) or (j) of this section, the requirements
in paragraphs (l)(1) through (3) of this
section shall apply. * * *
*
*
*
*
*
(3) The owner or operator of a
petroleum refining process unit or of a
storage vessel, miscellaneous process
vent, wastewater stream, gasoline
loading rack, marine tank vessel loading
operation, or cooling tower system
meeting the criteria in paragraphs (c)(1)
through (8) of this section that is added
to a plant site and is subject to the
requirements for existing sources shall
comply with the reporting and
recordkeeping requirements that are
applicable to existing sources including,
but not limited to, the reports listed in
paragraphs (l)(3)(i) through (vii) of this
section. * * *
*
*
*
*
*
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50733
(s) Overlap of subpart CC with other
regulations for cooling tower systems.
After the compliance date specified in
paragraph (h) of this section, the owner
or operator of a cooling tower system
that is also subject to another subpart in
this part (e.g., subpart F, YY, FFFF) is
exempt from the monitoring
requirements in § 63.654(a) through (d).
Option 2 for § 63.640
5. Section 63.640 is amended by:
a. Revising paragraph (a) introductory
text;
b. Revising paragraph (c) introductory
text;
c. Revising paragraphs (c)(6) and (7);
d. Adding paragraph (c)(8);
e. Revising paragraph (h) introductory
text;
f. Adding paragraphs (h)(6) through
(8);
g. Revising the first sentence in
paragraph (l) introductory text and the
first sentence in paragraph (l)(3)
introductory text; and
h. Adding paragraph (s).
§ 63.640 Applicability and designation of
affected source.
(a) This subpart applies to petroleum
refining process units and to related
emissions points that are specified in
paragraphs (c)(5) through (8) of this
section that are located at a plant site
and that meet the criteria in paragraphs
(a)(1) and (2) of this section:
*
*
*
*
*
(c) For the purposes of this subpart,
the affected source shall comprise all
emissions points, in combination, listed
in paragraphs (c)(1) through (8) of this
section that are located at a single
refinery plant site.
*
*
*
*
*
(6) All marine vessel loading
operations located at a refinery meeting
the criteria in paragraph (a) of this
section and the applicability criteria of
subpart Y, § 63.560;
(7) All storage vessels and equipment
leaks associated with a bulk gasoline
terminal or pipeline classified under
Standard Industrial Classification code
2911 located within a contiguous area
and under common control with a
refinery meeting the criteria in
paragraph (a) of this section; and
(8) All cooling tower systems
associated with petroleum refining
process units meeting the criteria in
paragraph (a) of the section and which
meets the criteria in either paragraph
(a)(8)(i) or paragraph (a)(8)(ii) of this
section:
(i) The cooling tower system provides
non-contact cooling water to any heat
exchanger in Table 1 HAP service.
(ii) The cooling tower system receives
cooling water from multiple heat
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exchangers which serve different
petroleum refinery process units and
any of the heat exchangers are in Table
1 HAP service.
*
*
*
*
*
(h) Except as provided in paragraphs
(k), (l), or (m) of this section, sources
subject to this subpart are required to
achieve compliance on or before the
dates specified in paragraphs (h)(1)
through (8) of this section.
*
*
*
*
*
(6) Group 1 storage vessels that are
part of an existing source shall be in
compliance with § 63.646(c) and (e) no
later than 3 years and 90 days after the
date of publication of the final
amendments in the Federal Register.
(7) Group 1 wastewater streams that
are part of an existing source shall be in
compliance with § 63.647(d) no later
than 3 years and 90 days after the date
of publication of the final amendments
in the Federal Register.
(8) Cooling tower systems that are part
of an existing source shall be in
compliance with § 63.654 no later than
3 years and 90 days after the date of
publication of the final amendments in
the Federal Register.
*
*
*
*
*
(l) If an additional petroleum refining
process unit is added to a plant site or
if a miscellaneous process vent, storage
vessel, gasoline loading rack, marine
tank vessel loading operation, or cooling
tower system that meets the criteria in
paragraphs (c)(1) through (8) of this
section is added to an existing
petroleum refinery or if another
deliberate operational process change
creating an additional Group 1
emissions point(s) (as defined in
§ 63.641) is made to an existing
petroleum refining process unit, and if
the addition or process change is not
subject to the new source requirements
as determined according to paragraph (i)
or paragraph (j) of this section, the
requirements in paragraphs (l)(1)
through (3) of this section shall apply.
* * *
*
*
*
*
*
(3) The owner or operator of a
petroleum refining process unit or of a
storage vessel, miscellaneous process
vent, wastewater stream, gasoline
loading rack, marine tank vessel loading
operation, or cooling tower system
meeting the criteria in paragraphs (c)(1)
through (8) of this section that is added
to a plant site and is subject to the
requirements for existing sources shall
comply with the reporting and
recordkeeping requirements that are
applicable to existing sources,
including, but not limited to, the reports
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15:25 Aug 31, 2007
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listed in paragraphs (l)(3)(i) through (vii)
of this section. * * *
*
*
*
*
*
(s) Overlap of subpart CC with other
regulations for cooling tower systems.
After the compliance date specified in
paragraph (h) of this section, the owner
or operator of a cooling tower system
that is also subject to another subpart in
this part (e.g., subpart F, YY, FFFF) is
exempt from the monitoring
requirements in § 63.654(a) through (d).
6. Section 63.641 is amended by
adding, in alphabetical order,
definitions for ‘‘Cooling tower system,’’
‘‘Cooling water return lines,’’ and ‘‘Point
of measurement for leak determination,’’
to read as follows:
§ 63.641
Definitions.
*
*
*
*
*
Cooling tower system means a closed
loop recirculation system or a once
through system.
Cooling water return lines means the
main water trunk lines at the inlet to the
cooling tower before exposure to the
atmosphere.
*
*
*
*
*
Point of measurement for leak
determination means any location in the
cooling water return line or lines prior
to exposure of the cooling water to the
atmosphere.
*
*
*
*
*
Option 2 for § 63.646; Option 1 would
not revise § 63.646
7. Section 63.646 is amended by
revising paragraphs (c) and (e) to read as
follows:
§ 63.646
Storage vessel provisions.
*
*
*
*
*
(c) On and after the compliance date
specified in § 63.640(h)(6), the owner or
operator of a storage vessel that is
equipped with an external floating roof
and that is part of an existing source
shall comply with the requirements for
slotted guide poles in § 63.119(c)(2)(ix)
and (x). The following requirements do
not apply to storage vessels at existing
sources subject to this subpart:
§§ 63.119(b)(5); (b)(6); (c)(2)(i) through
(viii), (xi), and (xii); and (d)(2).
*
*
*
*
*
(e) On and after the compliance date
in § 63.640(h)(6), when complying with
the inspection requirements of
§ 63.120(b) of subpart G, owners and
operators of a storage vessel that is
equipped with an external floating roof
and that is part of an existing source
shall comply with the provisions of
§ 63.120(b)(10) and (b)(10)(i) for slotted
guide poles as described in paragraph
(e)(1) and (2) of this section. The owner
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or operator is not required to comply
with the requirements for slotted
membranes.
(1) As part of the inspection required
in § 63.120(b)(10), the owner or operator
shall visually check the gasketed cover
or flexible fabric sleeve seal and
gasketed float or other device for each
slotted guide pole.
(2) If the external floating roof has
defects; the primary seal has holes, tear,
or other openings in the seal or the seal
fabric; or the secondary seal has holes,
tears, or other openings in the seal or
seal fabric; or the gaskets (including a
gasketed cover or gasketed float for a
slotted guide pole) no longer close off
the liquid surface from the atmosphere;
or the flexible fabric sleeve seal for a
slotted guide pole has holes, tears, or
other openings in the seal or seal fabric;
or the slotted membrane has more than
10 percent open area, the owner or
operator shall repair the items as
necessary so that none of the conditions
specified in this paragraph exist before
filling or refilling the storage vessel with
organic HAP.
*
*
*
*
*
Option 2 for § 63.647; Option 1 Would
Not Revise § 63.647
8. Section 63.647 is amended by
adding paragraph (d) to read as follows:
§ 63.647
Wastewater provisions.
*
*
*
*
*
(d) On and after the compliance date
specified in § 63.640(h)(7), the owner or
operator of an enhanced biodegradation
unit (EBU) that receives a Group 1
wastewater stream from a petroleum
refinery shall comply with the
requirements in paragraphs (d)(1)
through (6) of this section. The
provisions in § 61.348(b)(2)(ii)(B) for the
recommended range for the food-tomicroorganism ratio, the mixed liquor
suspended solids concentration, and
residence time do not apply, and the
requirements in §§ 61.348(b)(2)(i),
61.354(b)(2), and 61.355(k)(4)(i) for
monitoring the benzene concentration at
the inlet to the EBU and maintaining it
below 10 parts per million by weight
(ppmw) do not apply.
(1) The fraction biodegraded of
benzene in each EBU shall be 90 percent
or greater.
(2) The mixed liquor volatile
suspended solids (MLVSS)
concentration shall not fall below the
operating limit established during the
initial performance test.
(3) The food-to-microorganism ratio
shall not exceed the operating limit
established during the initial
performance test.
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(i) Food can be measured as either
grams per liter (g/l) of 5-day biological
oxygen demand (BOD5) or g/l of
chemical oxygen demand (COD), but
you must use the same measure used to
develop your operating limit.
Food -to-microorganism ratio =
Where:
BOD5 = 5-day biological oxygen demand or
chemical oxygen demand of EBU
influent wastewater (g/l = kg/m3);
Qin = Influent wastewater volumetric flow
rate to the EBU (m3/day);
[MLVSS] = Concentration of mixed liquor
volatile suspended solids (g/l = kg/m3);
and
VEBU = Average volume of wastewater in the
EBU during normal process operations
(m3).
(4) The owner or operator shall
conduct an initial performance test to
demonstrate compliance with the
treatment efficiency standard of each
EBU using the following procedures:
(i) Determine the fraction biodegraded
of benzene as determined according to
the procedures in appendix C to part 63
(Determination of the Fraction
Biodegraded (Fbio) in a Biological
Treatment Unit).
(ii) Use the multiple zone
concentration method with separate
‘‘inlet’’ zones for each inlet location
containing an applicable benzene waste
stream. The inlet zone is defined as the
depth of the EBU times the 100 square
foot area surrounding each benzene
wastewater inlet.
§ 63.640
§ 63.640
§ 63.640
§ 63.640
§ 63.640
§ 63.640
§ 63.640
§ 63.640
§ 63.641
§ 63.642
§ 63.642
§ 63.644
§ 63.644
§ 63.644
§ 63.644
§ 63.645
§ 63.646
§ 63.646
§ 63.652
§ 63.652
§ 63.652
§ 63.653
§ 63.653
§ 63.653
§ 63.653
§ 63.653
§ 63.653
...........................
...........................
...........................
...........................
...........................
...........................
...........................
...........................
...........................
...........................
...........................
...........................
...........................
...........................
...........................
...........................
...........................
...........................
...........................
...........................
...........................
...........................
...........................
...........................
...........................
...........................
...........................
VerDate Aug<31>2005
(iii) The remainder of the EBU may be
modeled as a single zone or multiple
zones depending on the mixing zones
present in the EBU as described in
appendix C to part 63.
(iv) The volume-weighted average
MLVSS concentration used in the
multiple zone Fbio test must be used as
the operating limit for MLVSS. The
volume-weighted average food-tomicroorganism ratio used in the
multiple zone Fbio test must be used as
the operating limit for the food-tomicroorganism ratio.
(5) Measure the MLVSS in the EBU no
less frequently than once per week
using Method 2540 (incorporated by
reference—see § 63.14); and
(6) Measure the EBU influent
biological oxygen demand (BOD) using
Method 5210 (incorporated by
reference—see § 63.14) or the COD
MLVSS using Method 5220
(incorporated by reference—see § 63.14)
in the EBU no less frequently than once
per week. Calculate the food-tomicroorganism ratio once a week using
Equation 1 of this section and record the
results.
(ii) Determine the food-tomicroorganism ratio operating limit
using Equation 1 of this section:
(Eq. 1)
9. Section 63.650 is amended by
revising paragraph (a) to read as follows.
§ 63.650
Gasoline loading rack provisions.
(a) Except as provided in paragraphs
(b) through (c) of this section, each
owner or operator of a Group 1 gasoline
loading rack classified under Standard
Industrial Classification code 2911
located within a contiguous area and
under common control with a
petroleum refinery shall comply with
subpart R, §§ 63.421, 63.422(a) through
(c), 63.425(a) through (c), 63.425(e)
through (h), 63.427(a) and (b), and
63.428(b), (c), (g)(1), and (h)(1) through
(3).
*
*
*
*
*
§§ 63.654 and 63.655 [Redesignated as
§§ 63.655 and 63.656]
10. Sections 63.654 and 63.655 are
redesignated as §§ 63.655 and 63.656.
11. In the table below, for each section
indicated in the left column, in the
paragraph listed in the second column,
remove the reference indicated in the
third column from wherever it appears,
and add the reference indicated in the
fourth column:
Paragraph
Remove
Add
(b)(2) ..................................................
(e)(2)(iii) .............................................
(f)(5) ...................................................
(k)(2)(ii) ..............................................
(k)(2)(iii) .............................................
(l) introductory text ............................
(l)(3)(i) ................................................
(l)(3)(ii) ...............................................
Definition of ‘‘Continuous record’’ .....
(k)(1) ..................................................
(l)(2) ...................................................
(b) introductory text ...........................
(c)(1) ..................................................
(d) ......................................................
(e) ......................................................
(h)(2) ..................................................
(j) .......................................................
(k) ......................................................
(e)(5) ..................................................
(f)(3) ...................................................
(l)(1) ...................................................
(a)(7) ..................................................
(b) ......................................................
(c) ......................................................
(d) introductory text ...........................
(d)(2)(vii) ............................................
(d)(2)(viii)(G) ......................................
§ 63.654(h)(6)(i) .................................
§ 63.654(h)(6)(ii) ................................
§ 63.654(h)(6)(iii) ...............................
§ 63.654(f) ..........................................
§ 63.654(g) and (h) ............................
§ 63.654(f) ..........................................
§ 63.654(f) ..........................................
§ 63.654(g) and (h) ............................
§ 63.654(i) ..........................................
§ 63.654 .............................................
§ 63.654 .............................................
§ 63.654(h) .........................................
§ 63.654(h) and (i) .............................
§ 63.654(f)(3) .....................................
§ 63.654(g)(6) ....................................
§ 63.654(f), (g), or (h) ........................
§ 63.654(f) ..........................................
§ 63.654(g) .........................................
§ 63.654(g)(8) and § 63.654(g)(8)(iii)
§ 63.654(g)(6)(i) .................................
§ 63.654(g)(6) ....................................
§ 63.654(h)(4) ....................................
§ 63.654 .............................................
§ 63.654 .............................................
§ 63.654(g) and (h) ............................
§ 63.654(h)(4) ....................................
§ 63.654(h)(4) ....................................
§ 63.655(h)(6)(i).
§ 63.655(h)(6)(ii).
§ 63.655(h)(6)(iii).
§ 63.655(f).
§ 63.655(g) and (h).
§ 63.655(f).
§ 63.655(f).
§ 63.655(g) and (h).
§ 63.655(i).
§ 63.655.
§ 63.655.
§ 63.655(h).
§ 63.655(h) and (i).
§ 63.655(f)(3).
§ 63.655(g)(6).
§ 63.655(f), (g), or (h).
§ 63.655(f).
§ 63.655(g).
§ 63.655(g)(8) and § 63.655(g)(8)(iii).
§ 63.655(g)(6)(i).
§ 63.655(g)(6).
§ 63.655(h)(4).
§ 63.655.
§ 63.655.
§ 63.655(g) and (h).
§ 63.655(h)(4).
§ 63.655(h)(4).
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Section
BOD5 × Qin
[ MLVSS] × VEBU
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50736
Option 1 for § 63.654
12. Section 63.654 is added to read as
follows:
rmajette on PROD1PC64 with PROPOSALS2
§ 63.654
Cooling tower systems.
(a) On and after the compliance date
specified in § 63.650(h)(8), the owner or
operator of an existing source shall
monitor each cooling tower system
subject to this subpart to detect and
repair leaks of organic HAP into the
cooling water. The owner or operator
may elect to monitor the total organic
HAP listed in Table 1 of this subpart on
a quarterly basis according to the
requirements in paragraphs (a)(1) of this
section or monitor chemical usage or
other surrogates according to the
requirements in paragraph (a)(2) of this
section.
(1) The owner or operator shall
conduct quarterly monitoring of total
organic HAP listed in Table 1 of this
subpart according to the methods and
procedures in paragraphs (a)(1)(i)
through (iii) of this section.
(i) Collect a water sample from each
cooler water return line(s) prior to air
stripping or exposure to air. You must
collect each sample using the sampling
procedures in § 61.355(c)(3) of the
National Emission Standard for Benzene
Waste Operations.
(ii) Analyze each sample using EPA
Method 8260B (incorporated by
reference—see § 63.14). Determine the
total organic HAP concentration as the
sum of the individual HAP
concentrations of the HAP listed in
Table 1 of this subpart.
(iii) If the total organic HAP
concentration exceeds 1 part per million
by weight (ppmw), a leak is detected.
(2) The owner or operator shall
monitor chlorine or bromine usage at
least once each day, free chlorine at
least twice each day, oxidation
reduction potential (ORP) at least six
times per day, hydrocarbons (using an
online analyzer) at least twice each day,
or volatile organic compounds (VOC) El
Paso at least once each month according
to the procedures in paragraphs (a)(2)(i)
through (iii) of this section.
(i) Conduct an initial analysis of the
cooling water using EPA Method 8260B
(incorporated by reference—see § 63.14)
to demonstrate that the total organic
HAP concentration is less than 1 ppmw.
(ii) Establish operating limits for the
parameters to be monitored. You must
identify the parameters to be monitored
and the established operating limits in
your Notification of Compliance Status
and written monitoring plan.
(iii) If the monitored operating
parameter exceeds the operating limit,
you must sample the cooling water to
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15:25 Aug 31, 2007
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determine the total organic HAP
concentration. If the total organic HAP
concentration exceeds 1 ppmw, a leak is
detected.
(b) On and after the compliance date
specified in § 63.650(h)(8), the owner or
operator of a new source shall monitor
the concentration of HAP from each
cooling tower system subject to this
subpart on a quarterly basis to identify
and repair any leak with a potential
mass leak rate of 10 pounds per day (lb/
day) or greater of any single HAP listed
in Table 1 of this subpart or 100 lb/day
or greater of total HAP listed in Table
1 of this subpart. A heat exchange
system may consist of an entire heat
exchange system or a combination of
heat exchangers such that, based on the
rate of cooling water and the sensitivity
of the test method, a leak of 10 lb/day
or greater of any single HAP listed in
Table 1 of this subpart or 100 lb/day or
greater of total HAP would be detected.
The owner or operator shall conduct the
quarterly monitoring according to the
methods and procedures in paragraphs
(a)(1) through (4) of this section.
(1) Collect a water sample from each
cooler water return line(s) prior to air
stripping or exposure to air. You must
collect each sample using the sampling
procedures in § 61.355(c)(3) of the
National Emission Standard for Benzene
Waste Operations.
(2) Analyze each sample using EPA
Method 8260B (incorporated by
reference—see § 63.14). Determine the
total HAP concentration as the sum of
the individual HAP concentrations of
the HAP listed in Table 1 of this
subpart.
(3) Calculate and record the potential
mass leak rate using Equation 1 of this
section:
L = 0.012 CHAP QCT
(Eq. 1)
Where:
L = Potential mass leak rate of HAP (lb/day);
0.012 = Constant for unit conversion (lb/
gallon × minutes/day × part per million
parts);
CHAP = Concentration of individual or total
organic HAP in the cooling tower water
prior to exposure to the air (ppmw); and
QCT = Volumetric flow rate of cooling water
to the cooling tower (gallons per minute).
(4) If the results of Equation 1 of this
section indicate a leak with a mass leak
rate of 10 lb/day of any single HAP or
100 lb/day of total HAP per day or
greater, a leak is detected.
(c) If a leak is detected, the owner or
operator must identify the source of the
leak as soon as practicable, but no later
than 30 days after receiving the
sampling results that indicate the
presence of a leak.
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(d) Except for a delay allowed under
paragraph (e) of this section, the owner
or operator must repair any leak as soon
as practicable, but no later 30 days after
identifying the source of leak. Repairs
may include:
(1) Physical repairs to the leaking heat
exchanger;
(2) Blocking the leaking tube within
the heat exchanger;
(3) Changing the pressure so that
water flows into the process fluid; or
(4) Replacing the heat exchanger.
(e) The owner or operator may delay
the repair of a leak if the conditions in
paragraph (e)(1) or paragraph (e)(2) of
this section are met.
(1) Repairing the leak would require
the process unit served by the leaking
heat exchanger to be shut down, and a
shutdown for repair would cause greater
emissions than the potential emissions
from the cooling tower from the time the
leaking exchanger was first identified
and the next planned shutdown.
(i) The facility must use the startup
and shutdown emissions estimates in
the cooling tower monitoring plan
required by paragraph (f) of this section
for the estimate of total organic HAP
emissions for the process unit serviced
by the leaking heat exchanger.
(ii) The owner or operator must
conduct monthly monitoring of the total
organic HAP concentration using EPA
Method 8260B (incorporated by
reference—see § 63.14).
(iii) The owner or operator shall
recalculate the potential air emissions
from the cooling tower using the new
sampling results and the time period
between the most recent sampling
results and the next planned shutdown.
If the potential air emissions from the
cooling tower exceed the startup and
shutdown emission estimates for any
month, the owner or operator must
repair the heat exchanger within 30
days of receiving the sampling results
that voided the delay of repair; or
(2) The necessary parts are not
reasonably available, in which case the
owner or operator must complete the
repair as soon as practicable upon
receiving the necessary parts, but no
later than 120 days after identifying the
leaking exchanger. The owner or
operator can not further delay the repair
when a sampling result voids the delay
of repair under paragraph (e)(1)(iii) of
this section.
(f) The owner or operator shall
prepare, implement, and maintain
onsite at all times a cooling tower
monitoring plan that includes the
information specified in paragraphs
(f)(1) through (11) of this section.
(1) Identification of all cooling tower
systems at the facility;
E:\FR\FM\04SEP2.SGM
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Federal Register / Vol. 72, No. 170 / Tuesday, September 4, 2007 / Proposed Rules
Federal Register / Vol. 72, No. 170 / Tuesday, September 4, 2007 / Proposed Rules
Option 2 for § 63.654
13. Section 63.654 is added to read as
follows:
rmajette on PROD1PC64 with PROPOSALS2
§ 63.654
Cooling tower systems.
(a) On and after the compliance date
specified in § 63.650(h)(8), the owner or
operator of a new or existing source
shall monitor the concentration of HAP
from each cooling tower system subject
to this subpart on a monthly basis to
identify and repair any leak with a
potential mass leak rate of 10 pounds
per day (lb/day) or greater of any single
HAP listed in Table 1 of this subpart or
100 lb/day or greater of total HAP listed
in Table 1 of this subpart. A heat
exchange system may consist of an
entire heat exchange system or a
combination of heat exchangers such
that, based on the rate of cooling water
and the sensitivity of the test method, a
leak of 10 lb/day or greater of any single
HAP listed in Table 1 of this subpart or
100 lb/day or greater of total HAP would
be detected. The owner or operator shall
conduct the monthly monitoring
according to the methods and
procedures in paragraphs (a)(1) through
(3) of this section.
(1) Collect a water sample from each
cooler water return line(s) prior to air
stripping or exposure to air. You must
collect each sample using the sampling
procedures in § 61.355(c)(3) of the
National Emission Standard for Benzene
Waste Operations.
VerDate Aug<31>2005
15:25 Aug 31, 2007
Jkt 211001
(2) Analyze each sample using EPA
Method 8260B (incorporated by
reference—see § 63.14). Determine the
total organic HAP concentration as the
sum of the individual HAP
concentrations of the HAP listed in
Table 1 of this subpart.
(3) Calculate and record the potential
mass leak rate using Equation 1 of this
section:
L = 0.012 CHAP QCT
(Eq. 1)
Where:
L = Potential mass leak rate of HAP (lb/day);
0.012 = Constant for unit conversion (lb/
gallon × minutes/day × part per million
parts);
CHAP = Concentration of individual or total
organic HAP in the cooling tower water
prior to exposure to the air (ppmw); and
QCT = Volumetric flow rate of cooling water
to the cooling tower (gallons per minute).
(b) If the results of Equation 1 of this
section indicate a leak with a mass leak
rate of 10 lb/day of any single HAP or
100 lb/day of total HAP per day or
greater, the owner or operator must
identify the source of the leak as soon
as practicable, but no later than 30 days
after receiving the sampling results that
indicate the presence of a leak.
(c) Except for a delay allowed under
paragraph (d) of this section, the owner
or operator must repair any leak with a
mass leak rate of 10 pounds of any
single Table 1 HAP or 100 pounds of
total Table 1 HAP per day or greater as
soon as practicable, but no later than 30
days after identifying the source of leak.
Repairs may include:
(1) Physical repairs to the leaking heat
exchanger;
(2) Blocking the leaking tube within
the heat exchanger;
(3) Changing the pressure so that
water flows into the process fluid; or
(4) Replacing the heat exchanger.
(d) The owner or operator may delay
the repair of a leak if the conditions in
paragraph (d)(1) or paragraph (d)(2) of
this section are met.
(1) Repairing the leak would require
the process unit served by the leaking
heat exchanger to be shut down, and a
shutdown for repair would cause greater
emissions than the potential emissions
from the cooling tower from the time the
leaking exchanger was first identified
and the next planned shutdown.
(i) The facility must use the startup
and shutdown emissions estimates in
the cooling tower monitoring plan
required by paragraph (e) of this section
for the estimate of HAP emissions for
the process unit serviced by the leaking
heat exchanger.
(ii) The owner or operator must
continue monthly monitoring of HAP as
required by paragraph (a) of this section.
PO 00000
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Fmt 4701
Sfmt 4702
(iii) The owner or operator shall
recalculate the potential air emissions
from the cooling tower using the new
sampling results and the time period
between the most recent sampling
results and the next planned shutdown.
If the potential air emissions from the
cooling tower exceed the startup and
shutdown emission estimates for any
month, the owner or operator must
repair the heat exchanger within 30
days of receiving the sampling results
that voided the delay of repair; or
(2) The necessary parts are not
reasonably available, in which case the
owner or operator must complete the
repair as soon as practicable upon
receiving the necessary parts, but no
later than 120 days after identifying the
leaking exchanger. The owner or
operator cannot further delay the repair
when a sampling result voids the delay
of repair under paragraph (d)(1)(iii) of
this section.
(e) The owner or operator shall
prepare, implement, and maintain
onsite at all times a cooling tower
monitoring plan that includes the
information specified in paragraphs
(e)(1) through (10) of this section.
(1) Identification of all cooling tower
systems at the facility;
(2) Identification of the cooling tower
systems subject to this subpart;
(3) Identification of the cooling tower
systems receiving cooling water from a
heat exchanger that are exempt from
this subpart according to § 63.640(s);
(4) Identification of the heat
exchanger(s) and process unit(s)
serviced by each cooling tower system
that is subject to this subpart;
(5) The HAP concentration of the
process fluids in each heat exchanger
serviced by a cooling tower system
subject to this subpart;
(6) The methods used to identify the
leaking heat exchanger once a leak is
detected;
(7) Standard repair procedures that
reduce emissions from leaks;
(8) Procedures for reporting leaks into
the cooling water system;
(9) List of critical spare parts that
must be maintained in inventory;
(10) Engineering estimates of startup
and shutdown HAP emissions for each
process unit serviced by a cooling tower
subject to this subpart.
Option 1 for § 63.655
14. Newly redesignated § 63.655 is
amended by:
a. Revising paragraph (f)(1)
introductory text, and adding paragraph
(f)(1)(vi);
b. Revising paragraph (g) introductory
text and adding paragraph (g)(9);
E:\FR\FM\04SEP2.SGM
04SEP2
EP04SE07.005
(2) Identification of the cooling tower
systems subject to this subpart;
(3) Identification of the cooling tower
systems receiving cooling water from a
heat exchanger that are exempt from
this subpart according to § 63.640(s);
(4) Identification of the heat
exchanger(s) and process unit(s)
serviced by each cooling tower system
that is subject to this subpart;
(5) The HAP concentration of the
process fluids in each heat exchanger
serviced by a cooling tower system
subject to this subpart;
(6) The surrogate parameters to be
monitored, the monitoring frequency,
and parameter operating limits for each
cooling tower system subject to this
subpart;
(7) The methods used to identify the
leaking heat exchanger once a leak is
detected;
(8) Standard repair procedures that
reduce emissions from leaks;
(9) Procedures for reporting leaks into
the cooling water system;
(10) List of critical spare parts that
must be maintained in inventory;
(11) Engineering estimates of startup
and shutdown organic HAP emissions
for each process unit serviced by a
cooling tower subject to this subpart.
50737
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Federal Register / Vol. 72, No. 170 / Tuesday, September 4, 2007 / Proposed Rules
c. Amend paragraph (i)(1)(ii) by
removing ‘‘§ 63.654(e)’’ and by inserting,
in its place, ‘‘§ 63.655(e)’’.
d. Redesignating existing paragraph
(i)(4) as (i)(5); and
e. Adding paragraph (i)(4).
§ 63.655 Reporting and recordkeeping
requirements.
rmajette on PROD1PC64 with PROPOSALS2
*
*
*
*
*
(f) * * *
(1) The Notification of Compliance
Status report shall include the
information specified in paragraphs
(f)(1)(i) through (vi) of this section.
*
*
*
*
*
(vi) For each cooling tower system,
identification of the cooling tower
systems that are subject to the
requirements of this subpart and cooling
tower systems that are exempt from the
requirements of this subpart.
*
*
*
*
*
(g) The owner or operator of a source
subject to this subpart shall submit
Periodic Reports no later than 60 days
after the end of each 6-month period
when any of the compliance exceptions
specified in paragraphs (g)(1) through
(6) of this section or paragraph (g)(9) of
this section occur. The first 6-month
period shall begin on the date the
Notification of Compliance Status report
is required to be submitted. A Periodic
Report is not required if none of the
compliance exceptions identified in
paragraphs (g)(1) through (6) of this
section or paragraph (g)(9) of this
section occurred during the 6-month
period unless emissions averaging is
utilized. Quarterly reports must be
submitted for emission points included
in emission averages, as provided in
paragraph (g)(8) of this section. An
owner or operator may submit reports
required by other regulations in place of
or as part of the Periodic Report
required by this paragraph if the reports
contain the information required by
paragraphs (g)(1) through (9) of this
section.
*
*
*
*
*
(9) For cooling tower systems,
Periodic Reports must include the
following information:
(i) A summary of the leak monitoring
data, including the number of leaks
determined to be equal to or greater than
10 lbs/day of any one HAP or 100 lb/
day of total HAP;
(ii) If applicable, the date a leak was
identified, the date the source of the
leak was identified, and the date of
repair.
(iii) If applicable, a summary of the
reason for delayed repair of any leak
and the date of repair.
*
*
*
*
*
VerDate Aug<31>2005
15:25 Aug 31, 2007
Jkt 211001
(i) * * *
(4) The owner or operator of a cooling
tower system subject to the monitoring
requirements in § 63.654 shall comply
with the recordkeeping requirements in
paragraphs (i)(4)(i) through (iii) of this
section.
(i) HAP analytical results.
(ii) The date when a leak was
identified by sampling results, the date
when the heat exchanger leak source
was identified, and the date when the
leak source was repaired or taken out of
service.
(iii) If a repair is delayed, the reason
for the delay. If the daily is based on
startup and shutdown emissions, the
initial and monthly calculations of the
potential cooling tower emissions and
the date of the next planned shutdown.
*
*
*
*
*
Option 2 for § 63.655
15. Newly redesignated § 63.655 is
amended by:
a. Revising paragraph (f)(1)
introductory text, revising paragraph
(f)(1)(i)(A)(1), and adding paragraphs
(f)(1)(vi) and (vii);
b. Revising paragraphs (g)
introductory text, (g)(1), and
(g)(3)(iii)(A) and adding paragraphs
(g)(9) and (g)(10);
c. Amend paragraph (i)(1)(ii) by
removing ‘‘§ 63.654(e)’’ and by inserting,
in its place, ‘‘§ 63.655(e)’’.
d. Redesignating existing paragraph
(i)(4) as (i)(5); and
e. Adding paragraph (i)(4).
§ 63.655 Reporting and recordkeeping
requirements.
*
*
*
*
*
(f) * * *
(1) The Notification of Compliance
Status report shall include the
information specified in paragraphs
(f)(1)(i) through (f)(1)(vi) of this section.
(i) * * *
(A) * * *
(1) For each Group 1 storage vessel
complying with § 63.646 that is not
included in an emissions average, the
method of compliance (i.e., internal
floating roof, external floating roof, or
closed vent system and control device)
and for each Group 1 storage vessel that
is equipped with an external floating
roof and that is part of an existing
source, the method of compliance with
the requirements for slotted guidepoles
(i.e., gasketed cover or sleeveless seal
and gasketed float or other device).
*
*
*
*
*
(vi) For each cooling tower system,
identification of the cooling tower
systems that are subject to the
requirements of this subpart and cooling
tower systems that are exempt from the
requirements of this subpart.
PO 00000
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(vii) For each EBU, identification of
the operating limits for the mixed liquor
volatile suspended solids concentration
and food-to-microorganism ratio
established during the performance test
and a full copy of the performance test
report.
(g) The owner or operator of a source
subject to this subpart shall submit
Periodic Reports no later than 60 days
after the end of each 6-month period
when any of the compliance exceptions
specified in paragraphs (g)(1) through
(6) of this section or paragraph (g)(9) of
this section occur. The first 6-month
period shall begin on the date the
Notification of Compliance Status report
is required to be submitted. A Periodic
Report is not required if none of the
compliance exceptions identified in
paragraph (g)(1) through (6) of this
section or paragraph (g)(9) of this
section occurred during the 6-month
period unless emissions averaging is
utilized. Quarterly reports must be
submitted for emission points included
in emission averages, as provided in
paragraph (g)(8) of this section. An
owner or operator may submit reports
required by other regulations in place of
or as part of the Periodic Report
required by this paragraph if the reports
contain the information required by
paragraphs (g)(1) through (9) of this
section.
(1) For storage vessels, Periodic
Reports shall include the information
specified for Periodic Reports in
paragraphs (g)(2) through (5) of this
section except that information related
to gaskets, slotted membranes, and
sleeve seals is not required for a storage
vessel that is part of an existing source
and that is equipped with a fixed roof
and an internal floating roof or an
external floating roof converted to an
internal floating roof. Information
related to gaskets and sleeve seals for
slotted guide poles is required for a
storage vessel that is part of an existing
source and that is equipped with an
external floating roof.
*
*
*
*
*
(3) * * *
(iii) * * *
(A) A failure is defined as any time in
which the external floating roof has
defects; or the primary seal has holes or
other openings in the seal or the seal
fabric; or the secondary seal has holes,
tears, or other openings in the seal or
the seal fabric, or the gaskets (including
a gasketed cover or gasketed float for a
slotted guide pole) no longer closes off
the liquid surface from the atmosphere;
or a flexible fabric sleeve seal for a
slotted guide pole has holes or other
openings or, for a new source, the
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Federal Register / Vol. 72, No. 170 / Tuesday, September 4, 2007 / Proposed Rules
gaskets no longer close off the liquid
surface from the atmosphere; or, for a
storage vessel that is part of a new
source, the slotted membrane has more
than 10 percent open area.
*
*
*
*
*
(9) For cooling tower systems,
Periodic Reports must include the
following information:
(i) A summary of the leak monitoring
data, including the number of leaks
determined to be equal to or greater than
10 lbs/day of any one HAP or 100 lbs/
day of total HAP;
(ii) If applicable, the date a leak was
identified, the date the source of the
leak was identified, and the date of
repair.
(iii) If applicable, a summary of the
reason for delayed repair of any leak
and the date of repair.
(10) For EBU, the periodic report must
clearly identify any excursion from the
operating limit for the concentration of
mixed liquor volatile suspended solids
or the food-to-microorganism ratio
established in the initial performance
test.
*
*
*
*
*
(i) * * *
(4) The owner or operator of a cooling
tower system subject to the monitoring
requirements in § 63.654 shall comply
with the recordkeeping requirements in
paragraphs (i)(4)(i) through (iii) of this
section.
(i) HAP analytical results.
(ii) The date when a leak was
identified by sampling results, the date
when the heat exchanger leak source
was identified, and the date when the
leak source was repaired or taken out of
service.
(iii) If a repair is delayed, the reason
for the delay. If the delay is based on
startup and shutdown emissions, the
initial and monthly calculations of the
potential cooling tower emissions and
the date of the next planned shutdown.
*
*
*
*
*
Appendix to Subpart CC of Part 63
[Amended]
16. Table 6 of the appendix to subpart
CC of part 63 is amended by:
a. Revising Reference § 63.6(b)(5);
b. Revising Reference §§ 63.7(a)(2),
63.7(g), and 63.7(h)(3);
c. Revising Reference §§ 63.8(c)(1)(ii),
63.8(c)(4), 63.8(f)(4)(i), and 63.8(g);
d. Revising Reference §§ 63.9(b)(1)(i),
63.9(b)(4), and 63.9(b)(5); and
e. Revising Reference §§ 63.10(d)(2)
and 63.10(d)(5)(i) to read as follows:
TABLE 6.—GENERAL PROVISIONS APPLICABILITY TO SUBPART CCA
Reference
Applies to subpart CC
Comment
*
*
*
*
*
No .................................................. § 63.655(d) of subpart CC includes notification requirements.
*
*
63.7(a)(2) .......................................
*
*
*
*
*
No .................................................. Test results must be submitted in the Notification of Compliance Status report due 150 days after compliance date, as specified in
§ 63.655(d) of subpart CC.
*
*
63.7(g) ............................................
*
*
*
*
No .................................................. Performance test reporting specified in § 63.655(d).
*
*
63.7(h)(3) .......................................
*
*
*
*
*
Yes ................................................. Yes, except site-specific test plans shall not be required, and where
§ 63.7(g)(3) specifies submittal by the date the site-specific test plan
is due, the date shall be 90 days prior to the Notification of Compliance Status report in § 63.655(d).
*
*
63.8(c)(1)(ii) ....................................
*
*
*
*
*
No .................................................. Addressed by periodic reports in § 63.655(e) of subpart CC.
*
*
63.8(c)(4) ........................................
*
*
*
*
No .................................................. Subpart CC specifies monitoring frequency
§ 63.655(g)(3) of subpart CC.
*
*
63.8(f)(4)(i) .....................................
*
*
*
*
*
No .................................................. Timeframe for submitting request is specified in § 63.655(f)(4) of subpart CC.
*
*
63.8(g) ............................................
*
*
*
*
*
No .................................................. Subpart CC specifies data reduction procedures in § 63.655(h)(3).
*
*
63.9(b)(1)(i) ....................................
rmajette on PROD1PC64 with PROPOSALS2
*
*
63.6(b)(5) .......................................
*
*
*
*
No .................................................. Specified in § 63.655(d)(2) of subpart CC.
*
*
63.9(b)(4) .......................................
*
*
*
*
*
Yes ................................................. Except that the notification in § 63.9(b)(4)(i) shall be submitted at the
time specified in § 63.655(d)(2) of subpart CC.
Yes ................................................. Except that the notification in § 63.9(b)(5) shall be submitted at the
time specified in § 63.655(d)(2) of subpart CC.
63.9(b)(5) .......................................
*
*
63.10(d)(2) .....................................
VerDate Aug<31>2005
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*
in
*
§ 63.641
*
*
*
*
*
*
No .................................................. § 63.655(d) of subpart CC specifies performance test reporting.
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and
50740
Federal Register / Vol. 72, No. 170 / Tuesday, September 4, 2007 / Proposed Rules
TABLE 6.—GENERAL PROVISIONS APPLICABILITY TO SUBPART CCA—Continued
Reference
Applies to subpart CC
*
*
63.10(d)(5)(i) ..................................
*
Comment
*
*
*
*
*
Yesb ............................................... Except that reports required by § 63.10(d)(5)(i) may be submitted at
the same time as periodic reports specified in § 63.655(e) of subpart CC.
*
*
Appendix to Subpart CC of Part 63
[Amended]
17. Table 10 of the appendix to
subpart CC of part 63 is amended by
revising footnotes d, f, and g to read as
follows:
*
*
TABLE 10.—MISCELLANEOUS
PROCESS VENTS-MONITORING,
RECORDKEEPING, AND REPORTING
REQUIREMENTS FOR COMPLYING
WITH 98 WEIGHT-PERCENT
REDUCTION OF TOTAL ORGANIC
HAP EMISSIONS OR A LIMIT OF 20
PARTS PER MILLION BY VOLUME
*
*
*
*
*
d NCS
= Notification of Compliance Status
report described in § 63.655.
*
*
*
*
*
f When
a period of excess emission is
caused by insufficient monitoring data, as
*
*
described in § 63.655(g)(6)(i)(C) or (D), the
duration of the period when monitoring data
were not collected shall be included in the
Periodic Report.
g PR = Periodic Report described in
§ 63.655(g).
*
*
*
*
*
18. Table 11 of the appendix to
subpart CC of part 63 is added as
follows:
Appendix to Subpart CC of Part 63—
Tables
*
*
*
*
*
TABLE 11.—APPLICABILITY OF NESHAP GENERAL PROVISIONS (40 CFR PART 63, SUBPART A) TO SUBPART CC
Applies to subpart CC
Comment
63.1(a)(1)–63.1(a)(3) ..................................
63.1(a)(4) ....................................................
63.1(a)(5) ....................................................
63.1(a)(6) ....................................................
63.1(a)(7)–(9) .............................................
63.1(a)(10) ..................................................
63.1(a)(11)–63.1(a)(12) ..............................
63.1(b)(1) ....................................................
63.1(b)(2) ....................................................
63.1(b)(3) ....................................................
63.1(c)(1) ....................................................
63.1(c)(2) ....................................................
63.1(c)(3)–(4) ..............................................
63.1(c)(5) ....................................................
63.1(d) ........................................................
63.1(e) ........................................................
63.2 .............................................................
Yes .....................................
No .......................................
No .......................................
No.
No .......................................
No .......................................
Yes.
No .......................................
No .......................................
No.
No .......................................
No .......................................
No .......................................
Yes .....................................
No .......................................
Yes .....................................
Yes .....................................
General Applicability.
This table specifies applicability of General Provisions to Subpart CC.
[Reserved].
63.3 .............................................................
63.4(a)(1)–(2) .............................................
63.4(a)(4)–(5) .............................................
63.4(b)–63.4(c) ...........................................
63.5(a)(1) ....................................................
Yes .....................................
Yes.
Yes .....................................
Yes .....................................
Yes .....................................
63.5(a)(2) ....................................................
63.5(b)(1) ....................................................
63.5(b)(2) ....................................................
63.5(b)(3) ....................................................
63.5(b)(4) ....................................................
63.5(b)(5) ....................................................
63.5(b)(6) ....................................................
63.5(c) ........................................................
63.5(d)(1)(i) .................................................
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Yes.
Yes .....................................
No .......................................
Yes.
Yes.
No .......................................
Yes.
No .......................................
Yes .....................................
63.5(d)(1)(ii) ................................................
Yes .....................................
63.5(d)(1)(iii) ...............................................
63.5(d)(2) ....................................................
Yes.
Yes.
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[Reserved].
Subpart CC specifies calendar or operating day.
Initial Applicability Determination Subpart CC specifies applicability.
[Reserved].
Subpart CC specifies requirements.
Area sources are not subject to subpart CC.
[Reserved].
Except that notification requirements in subpart CC apply.
[Reserved].
Applicability of Permit Program.
Definitions (63.641 specifies that if the same term is defined in subparts A and CC, it shall have the meaning given in subpart CC.
Units and Abbreviations.
[Reserved].
Circumvention/Fragmentation.
Construction and Reconstruction—Applicability—Replace term
‘‘source’’ and ‘‘stationary source’’ in § 63.5(a)(1) with ‘‘affected
source’’.
Existing, New, Reconstructed Sources—Requirements.
[Reserved].
[Reserved].
[Reserved].
Application for Approval of Construction or Reconstruction—Except
subpart CC specifies the application is submitted as soon as practicable before startup but no later than 90 days (rather than 60)
after the promulgation date where construction or reconstruction
had commenced and initial startup had not occurred before promulgation.
Except that emission estimates specified in (63.5(d)(1)(ii)(H) are not
required.
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50741
TABLE 11.—APPLICABILITY OF NESHAP GENERAL PROVISIONS (40 CFR PART 63, SUBPART A) TO SUBPART CC—
Continued
Applies to subpart CC
63.5(d)(3) ....................................................
63.5(d)(4) ....................................................
63.5(e) ........................................................
63.5(f)(1) .....................................................
63.5(f)(2) .....................................................
Yes.
Yes.
Yes .....................................
Yes .....................................
Yes .....................................
63.6(a) ........................................................
63.6(b)(1) ....................................................
63.6(b)(2) ....................................................
63.6(b)(3) ....................................................
63.6(b)(4) ....................................................
63.6(b)(5) ....................................................
63.6(b)(6) ....................................................
63.6(b)(7) ....................................................
63.6(c)(1) ....................................................
63.6(c)(2) ....................................................
63.6(c)(3)–(4) ..............................................
63.6(c)(5) ....................................................
63.6(d) ........................................................
63.6(e)(1) ....................................................
63.6(e)(2) ....................................................
63.6(e)(3)(i) .................................................
63.6(e)(3)(ii) ................................................
63.6(e)(3)(iii) ...............................................
63.6(e)(3)(iv) ...............................................
Yes .....................................
No.
Yes.
Yes.
No.
Yes .....................................
No .......................................
Yes.
Yes.
No .......................................
No .......................................
Yes.
No .......................................
Yes .....................................
No .......................................
Yes .....................................
No .......................................
Yes.
Yes .....................................
Subpart CC specifies compliance dates.
[Reserved].
63.6(e)(3)(v)–(ix) .........................................
63.6(f)(1) .....................................................
63.6(f)(2)(i) ..................................................
63.6(f)(2)(ii) .................................................
Yes.
Yes .....................................
Yes.
Yes .....................................
Compliance with Emission Standards.
63.6(f)(2)(iii)(A)–63.6(f)(2)(iii)(C) .................
63.6(f)(2)(iii)(D) ...........................................
63.6(f)(2)(iv)–(v) ..........................................
63.6(f)(3) .....................................................
63.6(g) ........................................................
63.6(h) ........................................................
Yes.
No.
Yes.
Yes.
Yes .....................................
No .......................................
63.6(i)(1)–63.6(i)(14) ..................................
63.6(i)(15) ...................................................
63.6(i)(16) ...................................................
63.6(j) .........................................................
63.7(a)(1) ....................................................
Yes .....................................
No .......................................
Yes.
Yes .....................................
No .......................................
63.7(a)(2) ....................................................
No .......................................
63.7(a)(3) ....................................................
63.7(b) ........................................................
Yes.
Yes .....................................
63.7(c) ........................................................
63.7(d) ........................................................
63.7(e)(1)–63.7(e)(2) ..................................
63.7(e)(3) ....................................................
63.7(e)(4) ....................................................
63.7(f) .........................................................
Yes .....................................
Yes .....................................
Yes .....................................
No .......................................
Yes.
Yes .....................................
63.7(g) ........................................................
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63.7(h)(1)–63.7(h)(3) ..................................
63.7(h)(4) ....................................................
63.7(h)(5) ....................................................
63.8(a) ........................................................
63.8(b)(1) ....................................................
63.8(b)(2) ....................................................
63.8(b)(3) ....................................................
63.8(c)(1)(i) .................................................
63.8(c)(1)(ii) ................................................
63.8(c)(1)(iii) ...............................................
63.8(c)(2) ....................................................
Yes .....................................
No.
Yes.
No .......................................
Yes .....................................
Yes.
Yes.
Yes .....................................
Yes.
Yes.
Yes.
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Comment
Approval of Construction or Reconstruction.
Approval of Construction or Reconstruction Based on State Review.
Except that 60 days is changed to 90 days and cross-reference to
(b)(2) does not apply.
Compliance with Standards and Maintenance—Applicability.
Notification Requirements.
[Reserved].
[Reserved].
Operation and Maintenance Requirements.
[Reserved].
Startup, Shutdown, and Malfunction Plan (SSM).
[Reserved].
Except that reports of actions not consistent with plan are not required within 2 and 7 days of action but rather must be included in
next periodic report.
Subpart CC specifies use of monitoring data in determining compliance.
Alternative Standard.
Compliance with Opacity/VE Standards Subpart CC does not include
opacity/VE standards.
Extension of Compliance.
[Reserved].
Exemption from Compliance.
Performance Test Requirements—Applicability and Dates—Subpart
CC specifies the applicable test and demonstration procedures.
Test results must be submitted in the notification of compliance status report due 150 days after the compliance date.
Notifications—Except Subpart CC specifies notification at least 30
days prior to the scheduled test date rather than 60 days.
Quality Assurance/Test Plan.
Testing Facilities.
Conduct of Tests.
Subpart CC specifies the applicable methods and procedures.
Alternative Test Method—Subpart CC specifies the applicable methods and provides alternatives.
Data Analysis, Recordkeeping, Reporting—Subpart CC specifies performance test reports and requires additional records for continuous emission monitoring systems.
Waiver of Tests.
Monitoring Requirements—Applicability.
Conduct of Monitoring.
CMS Operation and Maintenance.
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Federal Register / Vol. 72, No. 170 / Tuesday, September 4, 2007 / Proposed Rules
TABLE 11.—APPLICABILITY OF NESHAP GENERAL PROVISIONS (40 CFR PART 63, SUBPART A) TO SUBPART CC—
Continued
Citation
Applies to subpart CC
Comment
63.8(c)(3) ....................................................
Yes .....................................
63.8(c)(4) ....................................................
63.8(c)(5)–63.8(c)(8) ..................................
63.8(d) ........................................................
63.8(e) ........................................................
63.8(f)(1) .....................................................
63.8(f)(2) .....................................................
63.8(f)(3) .....................................................
63.8(f)(4)(i)–(iv) ...........................................
63.8(f)(5)(i)–(iii) ...........................................
63.8(f)(6) .....................................................
63.8(g) ........................................................
63.9(a) ........................................................
No .......................................
No.
Yes .....................................
Yes .....................................
Yes .....................................
Yes.
Yes.
Yes.
Yes.
No.
No .......................................
Yes .....................................
Except that operational status verification includes completion of
manufacturer written specifications or installation operation, and
calibration of the system or other written procedures that provide
adequate assurance that the equipment will monitor accurately.
Monitoring frequency is specified in subpart CC.
63.9(b)(1)(i) .................................................
63.9(b)(1)(ii) ................................................
63.9(b)(1)(iii) ...............................................
63.9(b)(2) ....................................................
63.9(b)(3) ....................................................
63.9(b)(4) ....................................................
63.9(b)(5) ....................................................
63.9(c) ........................................................
63.9(d) ........................................................
63.9(e) ........................................................
63.9(f) .........................................................
63.9(g) ........................................................
63.9(h) ........................................................
63.9(i) .........................................................
63.9(j) .........................................................
63.10(a) ......................................................
63.10(b)(1) ..................................................
63.10(b)(2)(i)–(xiv) ......................................
63.10(b)(3) ..................................................
63.10(c) ......................................................
63.10(d)(1) ..................................................
63.10(d)(2) ..................................................
63.10(d)(3) ..................................................
63.10(d)(4) ..................................................
63.10(d)(5)(i) ...............................................
Yes .....................................
Yes.
Yes.
Yes.
No .......................................
Yes.
Yes.
Yes .....................................
Yes .....................................
Yes .....................................
Yes .....................................
No.
Yes.
Yes .....................................
No .......................................
Yes .....................................
Yes.
Yes.
Yes.
Yes .....................................
No .......................................
Yes .....................................
Yes.
Yes .....................................
Yes .....................................
63.10(d)(5)(ii) ..............................................
Yes .....................................
63.10(e)(1) ..................................................
63.10(e)(2) ..................................................
63.10(e)(3) ..................................................
63.10(e)(4) ..................................................
63.10(f) .......................................................
63.11 ...........................................................
63.12 ...........................................................
63.13 ...........................................................
63.14 ...........................................................
63.15 ...........................................................
Yes
No.
Yes
No.
Yes
Yes
Yes
Yes
Yes
Yes
Quality Control.
CMS Performance Evaluation—May be required by Administrator.
Alternative Monitoring Method.
Subpart CC specifies data reduction for CMS.
Notification Requirements—Applicability—Duplicate
compliance status report to RA may be required.
Initial Notifications.
Request for Compliance Extension.
New Source Notification for Special Compliance Requirements.
Except notification is required at least 30 days before test.
Notification of VE/Opacity Test.
Adjustment of Deadlines.
Change in Previous Information.
Recordkeeping/Reporting—Applicability.
Additional CMS Recordkeeping.
General Reporting Requirements.
Performance Test Results.
.....................................
Progress Reports.
Startup, Shutdown, and Malfunction Reports—Except that reports are
not required if actions are consistent with SSM plan, unless requested by permitting authority.
Except that actions taken during a startup, shut-down, or malfunction
that are not consistent with the plan do not need to be reported
within 2 and 7 days of commencing and completing the action, respectively, but must be included in next periodic report.
Additional CMS Reports.
.....................................
Excess Emissions/CMS Performance Reports.
.....................................
.....................................
.....................................
.....................................
.....................................
.....................................
Recordkeeping/Reporting Waiver.
Control Device Requirements Applicable to flares.
State Authority and Delegations.
Addresses.
Incorporation by Reference.
Availability of Information/Confidentiality.
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Agencies
[Federal Register Volume 72, Number 170 (Tuesday, September 4, 2007)]
[Proposed Rules]
[Pages 50716-50742]
From the Federal Register Online via the Government Printing Office [www.gpo.gov]
[FR Doc No: E7-17009]
[[Page 50715]]
-----------------------------------------------------------------------
Part II
Environmental Protection Agency
-----------------------------------------------------------------------
40 CFR Part 63
National Emission Standards for Hazardous Air Pollutants From
Petroleum Refineries; Proposed Rule
Federal Register / Vol. 72, No. 170 / Tuesday, September 4, 2007 /
Proposed Rules
[[Page 50716]]
-----------------------------------------------------------------------
ENVIRONMENTAL PROTECTION AGENCY
40 CFR Part 63
[EPA-HQ-OAR-2003-0146; FRL-8461-3]
RIN 2060-AO55
National Emission Standards for Hazardous Air Pollutants From
Petroleum Refineries
AGENCY: Environmental Protection Agency (EPA).
ACTION: Proposed rule.
-----------------------------------------------------------------------
SUMMARY: This action proposes amendments to the national emission
standards for petroleum refineries to address the risk remaining after
application of the 1995 standards. This action also provides the
results of EPA's 8-year review of developments in practices, processes,
and control technologies that have occurred since the time EPA adopted
the emissions standards. Based on the results of the residual risk and
technology review, this action proposes two options for both wastewater
treatment systems and storage vessels. For wastewater treatment
systems, the first option would not require any additional controls as
necessary to address residual risk or under the technology review. The
second option would require refineries to apply new or additional
requirements for wastewater treatment systems. For storage vessels, the
first option would also not require any additional controls as
necessary to address residual risk or under the technology review and
the second option would require refineries to apply new or additional
requirements for storage vessels. Finally, we are also proposing two
options for amendments to add emissions standards for cooling towers.
DATES: Comments must be received on or before November 5, 2007.
ADDRESSES: Submit your comments, identified by Docket ID No. EPA-HQ-
OAR-2003-0146 (for petroleum refineries), by one of the following
methods:
https://www.regulations.gov: Follow the on-line
instructions for submitting comments.
E-mail: a-and-r-Docket@epa.gov.
Fax: (202) 566-9744.
Mail: U.S. Postal Service, send comments to: National
Emission Standards for Hazardous Air Pollutants from Petroleum
Refineries: Residual Risk Standards Docket, Environmental Protection
Agency, Air and Radiation Docket and Information Center, Mailcode:
2822T, 1200 Pennsylvania Avenue, NW., Washington, DC 20460. Please
include a total of two copies. We request that a separate copy also be
sent to the contact person identified below (see FOR FURTHER
INFORMATION CONTACT).
Hand Delivery: In person or by courier, deliver comments
to: EPA Docket and Information Center, Public Reading Room, EPA West
Building, Room 3334, 1301 Constitution Avenue, NW., Washington, DC
20004. Such deliveries are accepted only during the Docket's normal
hours of operation and special arrangements should be made for
deliveries of boxed information.
Instructions: Direct your comments to Docket ID No. EPA-HQ-OAR-
2003-0146. EPA's policy is that all comments received will be included
in the public docket without change and may be made available online at
https://www.regulations.gov, including any personal information
provided, unless the comment includes information claimed to be
confidential business information (CBI) or other information whose
disclosure is restricted by statute. Do not submit information that you
consider to be CBI or otherwise protected through www.regulations.gov
or e-mail. The www.regulations.gov Web site is an ``anonymous access''
system, which means EPA will not know your identity or contact
information unless you provide it in the body of your comment. If you
send an e-mail comment directly to EPA without going through
www.regulations.gov, your e-mail address will be automatically captured
and included as part of the comment that is placed in the public docket
and made available on the Internet. If you submit an electronic
comment, EPA recommends that you include your name and other contact
information in the body of your comment and with any disk or CD-ROM you
submit. If EPA cannot read your comment due to technical difficulties
and cannot contact you for clarification, EPA may not be able to
consider your comment. Electronic files should avoid the use of special
characters, any form of encryption, and be free of any defects or
viruses.
Docket: All documents in the docket are listed in the
www.regulations.gov index. Although listed in the index, some
information is not publicly available, e.g., CBI or other information
whose disclosure is restricted by statute. Certain other material, such
as copyrighted material, will be publicly available only in hard copy.
Publicly available docket materials are available either electronically
in www.regulations.gov or in hard copy at the National Emission
Standards for Hazardous Air Pollutants from Petroleum Refineries:
Residual Risk Standards Docket, Environmental Protection Agency, EPA
West Building, Room 3334, 1301 Constitution Ave., NW., Washington, DC.
The Public Reading Room is open from 8:30 a.m. to 4:30 p.m., Monday
through Friday, excluding legal holidays. The telephone number for the
Public Reading Room is (202) 566-1744, and the telephone number for the
Air and Radiation Docket is (202) 566-1742.
FOR FURTHER INFORMATION CONTACT: Mr. Robert Lucas, Office of Air
Quality Planning and Standards, Sector Policies and Programs Division,
Coatings and Chemicals Group (E143-01), Environmental Protection
Agency, Research Triangle Park, North Carolina 27711, telephone number
(919) 541-0884; fax number (919) 541-0246; e-mail address:
lucas.bob@epa.gov.
SUPPLEMENTARY INFORMATION:
I. General Information
A. Does this action apply to me?
The regulated category and entities affected by this proposed
action include:
------------------------------------------------------------------------
NAICS \1\ Examples of regulated
Category code entities
------------------------------------------------------------------------
Industry.......................... 32411 Petroleum refineries
located at a major
source that are subject
to 40 CFR part 63,
subpart CC.
------------------------------------------------------------------------
\1\ North American Industrial Classification System.
This table is not intended to be exhaustive, but rather provides a
guide for readers regarding entities likely to be regulated by the
proposed rule. To determine whether your facility would be regulated by
the proposed amendments, you should carefully examine the applicability
criteria in 40 CFR 63.100 of subpart CC (National
[[Page 50717]]
Emission Standards for Hazardous Air Pollutants From Petroleum
Refineries). If you have any questions regarding the applicability of
this action to a particular entity, contact either the air permit
authority for the entity or your EPA regional representative as listed
in 40 CFR 63.13 of subpart A (General Provisions).
B. What should I consider as I prepare my comments for EPA?
Do not submit information containing CBI to EPA through
www.regulations.gov or e-mail. Send or deliver information as CBI only
to the following address: Roberto Morales, OAQPS Document Control
Officer (C404-02), Office of Air Quality Planning and Standards,
Environmental Protection Agency, Research Triangle Park, NC 27711,
Attention Docket ID EPA-HQ-OAR-2003-0146 (for petroleum refineries).
Clearly mark the part or all of the information that you claim to be
CBI. For CBI information in a disk or CD ROM that you mail to EPA, mark
the outside of the disk or CD ROM as CBI and then identify
electronically within the disk or CD ROM the specific information that
is claimed as CBI. In addition to one complete version of the comment
that includes information claimed as CBI, a copy of the comment that
does not contain the information claimed as CBI must be submitted for
inclusion in the public docket. Information so marked will not be
disclosed except in accordance with procedures set forth in 40 CFR part
2.
C. Where can I get a copy of this document?
In addition to being available in the docket, an electronic copy of
this proposed action will also be available on the Worldwide Web
through the Technology Transfer Network (TTN). Following signature, a
copy of this proposed action will be posted on the TTN(s policy and
guidance page for newly proposed or promulgated rules at the following
address: https://www.epa.gov/ttn/oarpg/. The TTN provides information
and technology exchange in various areas of air pollution control.
D. When would a public hearing occur?
If anyone contacts EPA requesting to speak at a public hearing
concerning the proposed amendments by September 17, 2007, we will hold
a public hearing on October 1, 2007. If you are interested in attending
the public hearing, contact Bob Lucas at (919) 541-0884 to verify that
a hearing will be held. If a public hearing is held, it will be held at
10 a.m. at the EPA's Environmental Research Center Auditorium, Research
Triangle Park, NC, or an alternate site nearby.
E. How is this document organized?
I. General Information
A. Does this action apply to me?
B. What should I consider as I prepare my comments to EPA?
C. Where can I get a copy of this document?
D. When would a public hearing occur?
E. How is this document organized?
II. Background Information
A. What is the statutory authority for regulating hazardous air
pollutants?
B. What source category is affected by this action?
C. What are the emissions sources at petroleum refineries?
D. What hazardous air pollutants are emitted from petroleum
refineries?
E. What does the NESHAP require?
III. Summary of Proposed Amendments to NESHAP for Petroleum
Refineries
A. What options are we proposing?
B. What are the proposed requirements to meet CAA sections
112(f)(2) and (d)(6) for storage vessels?
C. What are the proposed requirements to meet CAA sections 112
(f)(2) and (d)(6) for EBU used to treat Group 1 wastewater streams?
D. What are the proposed requirements for cooling towers under
CAA sections 112(d)(2) and (f)(2)?
E. What other revisions are we proposing?
F. What is the compliance schedule for the proposed amendments?
IV. Rationale for Proposed Amendments
A. What actions are we proposing under CAA section 112(d)(2)?
B. How did we estimate residual risk?
C. What are the residual risks from petroleum refineries?
D. What are the uncertainties in risk assessments?
E. What is our proposed decision under CAA section 112(f)?
F. What is EPA proposing pursuant to CAA section 112(d)(6)?
V. Request for Comments
VI. Statutory and Executive Order Reviews
A. Executive Order 12866: Regulatory Planning and Review
B. Paperwork Reduction Act
C. Regulatory Flexibility Act
D. Unfunded Mandates Reform Act
E. Executive Order 13132: Federalism
F. Executive Order 13175: Consultation and Coordination With
Indian Tribal Governments
G. Executive Order 13045: Protection of Children From
Environmental Health Risks and Safety Risks
H. Executive Order 13211: Actions Concerning Regulations That
Significantly Affect Energy Supply, Distribution, or Use
I. National Technology Transfer and Advancement Act
J. Executive Order 12898: Federal Actions to Address
Environmental Justice in Minority Populations and Low-Income
Populations
II. Background Information
A. What is the statutory authority for regulating hazardous air
pollutants?
Section 112 of the Clean Air Act (CAA) establishes a two-stage
regulatory process to address emissions of hazardous air pollutants
(HAP) from stationary sources. In the first stage, after EPA has
identified categories of sources emitting one or more of the HAP listed
in section 112(b) of the CAA, section 112(d) calls for us to promulgate
national emission standards for hazardous air pollutants (NESHAP) for
those sources. For ``major sources'' that emit or have the potential to
emit any single HAP at a rate of 10 tons or more per year or any
combination of HAP at a rate of 25 tons or more per year, these
technology-based standards must reflect the maximum reductions of HAP
achievable (after considering cost, energy requirements, and non-air
quality health and environmental impacts) and are commonly referred to
as maximum achievable control technology (MACT) standards.
The MACT floor is the minimum control level allowed for NESHAP and
is defined under section 112(d)(3) of the CAA. For new sources, the
MACT floor cannot be less stringent than the emission control that is
achieved in practice by the best-controlled similar source. The MACT
standards for existing sources can be less stringent than standards for
new sources, but they cannot be less stringent than the average
emission limitation achieved by the best-performing 12 percent of
existing sources in the category or subcategory (or the best-performing
five sources for categories or subcategories with fewer than 30
sources). In developing MACT, we must also consider control options
that are more stringent than the floor. We may establish standards more
stringent than the floor based on the consideration of the cost of
achieving the emissions reductions, any non-air quality health and
environmental impacts, and energy requirements. We published the final
MACT standards for petroleum refineries (40 CFR part 63, subpart CC) on
August 18, 1995 (60 FR 43620).
The EPA is then required to review these technology-based standards
and to revise them ``as necessary (taking into account developments in
practices, processes, and control technologies)'' no less frequently
than every 8 years, under CAA section 112(d)(6). In this proposal, we
are publishing the results of our 8-year review for the petroleum
refineries source category. We are required by a consent decree to
propose the results of our CAA section 112(d)(6) review by
[[Page 50718]]
August 21, 2007. The consent decree also requires EPA to consider and
address the application of the NESHAP general provisions in 40 CFR part
63, subpart A to the existing rule.
The second stage in standard-setting focuses on reducing any
remaining ``residual'' risk according to CAA section 112(f). This
provision requires, first, that EPA prepare a Report to Congress
discussing (among other things) methods of calculating risk posed (or
potentially posed) by sources after implementation of the MACT
standards, the public health significance of those risks, the means and
costs of controlling them, actual health effects to persons in
proximity of emitting sources, and recommendations as to legislation
regarding such remaining risk. EPA prepared and submitted this report
(Residual Risk Report to Congress, EPA-453/R-99-001) in March 1999.
Congress did not act in response to the report, thereby triggering
EPA's obligation under CAA section 112(f)(2) to analyze and address
residual risk.
CAA Section 112(f)(2) requires us to determine for source
categories subject to certain section 112(d) standards whether the
emissions limitations protect public health with an ample margin of
safety. If the MACT standards for HAP ``classified as a known,
probable, or possible human carcinogen do not reduce lifetime excess
cancer risks to the individual most exposed to emissions from a source
in the category or subcategory to less than 1-in-1 million,'' EPA must
promulgate residual risk standards for the source category (or
subcategory) as necessary to provide an ample margin of safety to
protect public health. The EPA must also adopt more stringent standards
if necessary to prevent an adverse environmental effect (defined in CAA
section 112(a)(7) as any significant and widespread adverse effect * *
* to wildlife, aquatic life, or natural resources * * *), but must
consider cost, energy, safety, and other relevant factors in doing so.
Section 112(f)(2) of the CAA expressly preserves our use of a two-step
process for developing standards to address any residual risk and our
interpretation of ``ample margin of safety'' developed in the National
Emission Standards for Hazardous Air Pollutants: Benzene Emissions from
Maleic Anhydride Plants, Ethylbenzene/Styrene Plants, Benzene Storage
Vessels, Benzene Equipment Leaks, and Coke By-Product Recovery Plants
(Benzene NESHAP) (54 FR 38044, September 14, 1989).
The first step in this process is the determination of acceptable
risk. The second step provides for an ample margin of safety to protect
public health, which is the level at which the standards are set
(unless a more stringent standard is required to prevent an adverse
environmental effect after the consideration of costs, energy, safety,
and other relevant factors).
The terms ``individual most exposed,'' ``acceptable level,'' and
``ample margin of safety'' are not specifically defined in the CAA.
However, CAA section 112(f)(2)(B) directs us to use the interpretation
set out in the Benzene NESHAP. See also, A Legislative History of the
Clean Air Act Amendments of 1990, volume 1, p. 877 (Senate debate on
Conference Report). We notified Congress in the Residual Risk Report to
Congress that we intended to use the Benzene NESHAP approach in making
CAA section 112(f) residual risk determinations (EPA-453/R-99-001, p.
ES-11).
In the Benzene NESHAP, we stated as an overall objective:
* * * in protecting public health with an ample margin of
safety, we strive to provide maximum feasible protection against
risks to health from hazardous air pollutants by (1) Protecting the
greatest number of persons possible to an individual lifetime risk
level no higher than approximately 1-in-1 million; and (2) limiting
to no higher than approximately 1-in-10 thousand [i.e., 100-in-1
million] the estimated risk that a person living near a facility
would have if he or she were exposed to the maximum pollutant
concentrations for 70 years.
The Agency also stated that, ``The EPA also considers incidence
(the number of persons estimated to suffer cancer or other serious
health effects as a result of exposure to a pollutant) to be an
important measure of the health risk to the exposed population.
Incidence measures the extent of health risk to the exposed population
as a whole, by providing an estimate of the occurrence of cancer or
other serious health effects in the exposed population.'' The Agency
went on to conclude that ``estimated incidence would be weighed along
with other health risk information in judging acceptability.'' \1\ As
explained more fully in our Residual Risk Report to Congress, EPA does
not define ``rigid line[s] of acceptability,'' but considers rather
broad objectives to be weighed with a series of other health measures
and factors (EPA-453/R-99-001, p. ES-11).
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\1\ In the Benzene NESHAP decision, the Agency considered the
same risk measures in the ``acceptability'' analysis as in the
``margin of safety'' analysis, stating: ``In the ample margin
decision, the Agency again considers all of the health risk and
other health information considered in the first step. Beyond that
information, additional factors relating to the appropriate level of
control will also be considered, including costs and economic
impacts of controls, technological feasibility, uncertainties, and
any other relevant factors. Considering all of these factors, the
Agency will establish the standard at a level that provides an ample
margin of safety to protect the public health, as required by
section 112.''
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The determination of what represents an ``acceptable'' risk is
based on a judgment of ``what risks are acceptable in the world in
which we live'' (54 FR 38045, quoting the Vinyl Chloride decision at
824 F.2d 1165) recognizing that our world is not risk-free.
In the Benzene NESHAP, we stated that ``EPA will generally presume
that if the risk to [the maximum exposed] individual is no higher than
approximately 1-in-10 thousand, that risk level is considered
acceptable.'' We discussed the maximum individual lifetime cancer risk
as being ``the estimated risk that a person living near a plant would
have if he or she were exposed to the maximum pollutant concentrations
for 70 years.'' We explained that this measure of risk ``is an estimate
of the upper bound of risk based on conservative assumptions, such as
continuous exposure for 24 hours per day for 70 years.'' We acknowledge
that maximum individual lifetime cancer risk ``does not necessarily
reflect the true risk, but displays a conservative risk level which is
an upper bound that is unlikely to be exceeded.''
Understanding that there are both benefits and limitations to using
maximum individual lifetime cancer risk as a metric for determining
acceptability, we acknowledged in the 1989 Benzene NESHAP that
``consideration of maximum individual risk * * * must take into account
the strengths and weaknesses of this measure of risk.'' Consequently,
the presumptive risk level of 100-in-1 million (1-in-10 thousand)
provides a benchmark for judging the acceptability of maximum
individual lifetime cancer risk, but does not constitute a rigid line
for making that determination.
The Agency also explained in the 1989 Benzene NESHAP the following:
``In establishing a presumption for MIR, rather than rigid line for
acceptability, the Agency intends to weigh it with a series of other
health measures and factors. These include the overall incidence of
cancer or other serious health effects within the exposed population,
the numbers of persons exposed within each individual lifetime risk
range and associated incidence within, typically, a 50 km exposure
radius around facilities, the science policy assumptions and estimation
uncertainties associated with the risk measures, weight of the
scientific evidence for human health effects, other quantified or
unquantified health
[[Page 50719]]
effects, effects due to co-location of facilities, and co-emission of
pollutants.''
In some cases, these health measures and factors taken together may
provide a more realistic description of the magnitude of risk in the
exposed population than that provided by maximum individual lifetime
cancer risk alone.
B. What source category is affected by this action?
Petroleum refineries are facilities engaged in refining and
producing products made from crude oil or unfinished petroleum
derivatives. Based on the Energy Information Administration's Refinery
Capacity Report 2006, there are 150 operable petroleum refineries in
the United States (U.S.) and the U.S. territories. A few of these 150
refineries have integrated operations between two nearby, but non-
contiguous, locations. Therefore, we have identified and have data on
153 distinct petroleum refinery facilities (according to the definition
of facility in the CAA), all of which are major sources of HAP
emissions. Petroleum refineries are located in 35 States, as well as
Puerto Rico and the U.S. Virgin Islands. Texas, Louisiana, and
California are the States with the most petroleum refining capacity.
The permitting process has begun for construction of a new refinery in
Arizona; this is the only newly constructed refinery anticipated over
the next 5 years. However, a few additional refineries have announced
significant expansion or modification projects that will essentially
double their refining capacity.
EPA listed two separate Petroleum Refinery source categories for
regulation under CAA section 112(d), both of which include any facility
engaged in producing gasoline, naphtha, kerosene, jet fuels, distillate
fuel oils, residual fuel oils, lubricants, or other products from crude
oil or unfinished petroleum derivatives. The first and primary source
category for which regulations were developed, Petroleum Refineries--
Other Sources Not Distinctly Listed (Refinery MACT 1), includes all
emission sources from petroleum refinery process units except those
that were expected to be regulated elsewhere, such as the NESHAP for
Boilers and Process Heaters (40 CFR part 63 subpart DDDDD). Refinery
process units include, but are not limited to: Crude distillation,
vacuum distillation, thermal cracking, catalytic cracking, catalytic
reforming, hydrotreating, hydrorefining, isomerization, polymerization,
lube oil processing, and hydrogen production. The Refinery MACT 1 rule
specifically excludes three types of process vents: Catalytic cracking
unit catalyst regeneration vents, catalytic reforming unit catalyst
regeneration vents, and sulfur plant vents. These specific vents are
regulated by the NESHAP for Petroleum Refineries: Catalytic Cracking
Units, Catalytic Reforming Units, and Sulfur Recovery Units (Refinery
MACT 2) in 40 CFR part 63, subpart UUU. It is important to note that
equipment leaks and wastewater produced from catalytic cracking units,
catalytic reforming units, and sulfur recovery units are subject to
Refinery MACT 1; only the process vent emissions associated with these
units are subject to Refinery MACT 2.
C. What are the emissions sources at petroleum refineries?
The emissions sources subject to the Refinery MACT 1 rule include
miscellaneous process vents, storage vessels, wastewater streams, and
equipment leaks associated with petroleum refining process units, as
well as gasoline loading racks and marine tank vessel loading
operations located at a petroleum refinery. Storage vessels and
equipment leaks associated with a bulk gasoline terminal or pipeline
breakout station located at a petroleum refinery and under common
control of the refinery are also subject to Refinery MACT 1. Cooling
towers associated with petroleum refining process units are part of the
MACT 1 source category although no specific emission limitations were
established for cooling towers in the original Refinery MACT 1 rule.
Thus, there are seven general types of emission sources under Refinery
MACT 1: Miscellaneous process vents, storage vessels, wastewater
streams, equipment leaks, gasoline loading racks, marine tank vessel
loading operations, and cooling towers. Each of these emission sources
are described briefly in sections II.C.1 through II.C.7 of this
preamble.
1. Miscellaneous Process Vents
Many unit operations at petroleum refineries generate gaseous
streams that contain HAP. These streams may be routed to other unit
operations for additional processing (i.e., a gas stream from a reactor
that is routed to a distillation unit for separation) or they may be
sent to a blowdown system or vented to the atmosphere. Miscellaneous
process vents emit gases to the atmosphere, either directly or after
passing through recovery and/or control devices.
2. Storage Vessels
Storage vessels contain crude oil, intermediate products, and
finished products. Different types of vessels are used to store various
types of products. Gases are stored in pressurized vessels that are not
vented to the atmosphere during normal operations while liquids are
stored in horizontal, fixed roof, or floating roof tanks, depending on
properties and volumes to be stored. Liquids with vapor pressures
greater than 11 pounds per square inch of air (psia) are typically
stored in fixed roof tanks that are vented to a control device.
Volatile liquids with vapor pressures up to 11 psia are usually stored
in floating roof tanks because such vessels have lower emission rates
than fixed roof tanks within this vapor pressure range. Emissions from
storage vessels typically occur as working losses. As a storage vessel
is filled, HAP-laden vapors inside the tank become displaced and can be
emitted to the atmosphere. Also, diurnal temperature changes result in
breathing losses of organic HAP-laden vapors from storage vessels.
3. Wastewater Streams
Many refinery process units generate wastewater streams that
contain HAP. Significant wastewater sources include the crude desalting
unit, process waters, steam stripper blowdown, and storage tank draws.
Organic HAP compounds in the wastewater can volatilize and be emitted
to the atmosphere from wastewater collection and treatment units if
these units are open or vented to the atmosphere. Potential sources of
HAP emissions associated with wastewater collection and treatment
systems include drains, manholes, trenches, surface impoundments, oil/
water separators, storage and treatment tanks, junction boxes, sumps,
basins, and biological treatment systems.
4. Equipment Leaks
Equipment leaks are releases of process fluid or vapor from
processing equipment, including pump and compressor seals, process
valves, pressure relief devices, open-ended lines, flanges and other
connectors, agitators, and instrumentation systems. These releases
occur primarily at the interface between connected components of
equipment or in sealing mechanisms.
5. Gasoline Loading Racks
Loading racks are the collection of equipment, including loading
arms, pumps, meters, shutoff valves, relief valves, and other piping
and valves used to fill gasoline cargo tanks. Emissions from loading
racks may be
[[Page 50720]]
released when gasoline loaded into cargo tanks displaces vapors inside
these containers.
6. Marine Vessel Loading Operations
Marine vessel loading operations load and unload liquid commodities
in bulk, such as crude oil, gasoline and other fuels, and naphtha. The
cargo is pumped from the terminal's large, above-ground storage tanks
through a network of pipes and into a storage compartment (tank) on the
vessel. The HAP emission result from the displaced vapors during the
filling operation.
7. Cooling Towers
Cooling tower systems include closed loop recirculation systems and
once through systems that receive non-contact process water from a heat
exchanger for the purposes of cooling the process water prior to
returning the water to the heat exchanger or discharging the water to
another process unit, waste management unit, or to a receiving water
body. Cooling towers typically use force draft air ventilation of the
process water to cool the process water. Heat exchangers occasionally
develop leaks which result in process fluids entering the cooling tower
process water. The HAP and other organics in these process fluids are
then emitted to the atmosphere due to stripping in the cooling tower.
Cooling tower emissions arising from the addition of chemicals to the
cooling water to prevent fouling or to decontaminate the water are not
covered by this standard, but are instead covered under the Industrial
Process Cooling Tower NESHAP.
D. What hazardous air pollutants are emitted from petroleum refineries?
The specific HAP emitted by petroleum refineries varies by facility
and process operations but can include a variety of organic and
inorganic compounds and metals. Emissions originate from various
process vents, storage vessels, wastewater streams, loading racks,
marine tank vessel loading operations, and equipment leaks associated
with refining facilities. Process vents, wastewater streams, and
storage vessels generally emit organic HAP. Organic compounds account
for the majority of the total mass of HAP emitted by petroleum refinery
sources, with toluene, hexane, mixed and individual isomers of xylenes,
benzene, methanol, methyl tert-butyl ether, and ethyl benzene
accounting for about 90 percent of the HAP mass emitted. Other HAP
emissions may include biphenyl, 1,3-butadiene, cumene, carbon
disulfide, carbonyl sulfide, cresols, ethylene dibromide, 1,2
dichloroethane, diethanolamine, ethylene glycol, methyl isobutyl
ketone, 2,2,4-trimethylpentane, naphthalene, and phenol.
The HAP emitted from emissions sources subject to the Refinery MACT
1 rule are associated with a variety of health effects, depending on
the specific pollutants involved and the degree and duration of
exposure. The range of adverse health effects include cancer and a
number of other chronic health disorders (e.g., aplastic anemia,
panctopenia, pernicious anemia, lung structural changes) and a number
of acute health disorders (difficulty in breathing, upper respiratory
tract irritation, conjunctivitis, tremors, delirium, coma,
convulsions). More details on the health effects of individual HAP may
be found in numerous sources, including https://www.epa.gov/iris.html,
https://www.atsdr.cdc.govlmrls.html, and https://www.oehha.ca.gov/air/
acute_rels/.
E. What does the NESHAP require?
The Refinery MACT 1 rule (40 CFR part 63, subpart CC) applies to
petroleum refining process units and their collocated emissions points
that are part of a plant site that is a major source and that emit or
have equipment containing or contacting one or more of the 28 HAP
listed in Table 1 in the appendix to the rule. Section 63.640(c) of the
rule specifies that emissions points subject to the rule include an
individual miscellaneous process vent, storage vessel, wastewater
stream, or equipment leak associated with a petroleum refining process
unit; an individual storage vessel or equipment leak associated with a
bulk gasoline terminal or pipeline breakout station classified under
Standard Industrial Classification (SIC) code 2911 located at a
petroleum refinery; a gasoline loading rack classified under SIC code
2911 located at a petroleum refinery and under common control with the
refinery; or a marine tank vessel loading operation located at a
petroleum refinery. The rule establishes applicability criteria to
distinguish between Group 1 emissions points and Group 2 emissions
points. Controls are required only for emissions points meeting the
Group 1 criteria. Group 2 emissions points are subject to recordkeeping
requirements only. We estimate that the 1995 rule reduces HAP emissions
by 53,000 tons per year (tpy)--a 59-percent reduction (60 FR 43248,
August 18, 1995).
Section 63.641 of the rule defines Group 1 miscellaneous process
vents as those with volatile organic compound (VOC) emissions equal to
or greater than 33 kilograms per day (kg/day) (72 pounds per day (lb/
day)) for existing sources and 6.8 kg/day (15 lb/day) for new sources.
Under Sec. 63.643, the owner or operator of a Group 1 miscellaneous
process vent must reduce organic HAP using a flare that meets the
equipment specifications in 40 CFR 63.11 of the general provisions
(subpart A) or use a control device to reduce organic HAP emissions by
98 weight-percent or to a concentration of 20 parts per million by
volume (ppmv dry basis, corrected to 3 percent oxygen).
Section 63.646(a) of the Refinery MACT 1 rule requires each Group 1
storage vessel to comply with 40 CFR 63.119 through 63.121 of subpart G
(National Emission Standards for Organic Hazardous Air Pollutants From
the Synthetic Organic Chemical Manufacturing Industry for Process
Vents, Storage Vessels, Transfer Operations, and Wastewater). A Group 1
storage vessel at an existing refinery has a design storage capacity
and maximum true vapor pressure greater than the values specified in
the existing rule. Under 40 CFR 63.119, a Group 1 storage vessel must
be equipped with an internal floating roof with proper seals, an
external floating roof with proper seals, an external floating roof
converted to an internal floating roof with proper seals, or a closed
vent system to a control device that reduces HAP emissions by 95
percent or to 20 ppmv. Storage vessels at existing sources are not
subject to certain equipment specifications and inspection requirements
for automatic bleeder vents, gaskets, slotted membranes, and sleeve
seals. See 40 CFR 63.640(c). The requirements for a Group 1 storage
vessel at a new refinery apply to tanks with a smaller design capacity
and lower vapor pressures and HAP liquid concentration. These tanks
also must comply with the storage vessel requirements in 40 CFR part
63, subpart G.
Each Group 1 wastewater stream at a new or existing refinery must
comply with 40 CFR 61.340 through 61.355 of the National Emission
Standard for Benzene Waste Operations (BWON) in 40 CFR part 61, subpart
FF. Group 1 wastewater streams are those wastewater streams (at a
petroleum refinery that has a total annual benzene loading of 10
megagrams per year (Mg/yr) or greater) that have a flow rate greater
than 0.02 liters per minute, a benzene concentration of 10 parts per
million by weight (ppmw) or greater, and are not exempt from control
requirements under the BWON. The BWON requires affected waste streams
[[Page 50721]]
to comply with one of several options for controlling benzene emissions
from waste management units and treating the benzene containing wastes.
The Refinery MACT 1 rule requires the owner or operator of an
existing refinery to comply with the equipment leak provisions in 40
CFR part 60, subpart VV (Standards of Performance for Equipment Leaks
of VOC in the Synthetic Organic Chemicals Manufacturing Industry) for
all equipment in organic HAP service. The term ``in organic HAP
service'' means that a piece of equipment either contains or contacts a
fluid (liquid or gas) that is at least 5 percent by weight of total
organic HAP. The owner or operator of a new facility must comply with a
modified version of 40 CFR part 63, subpart H (National Emission
Standards for Organic Hazardous Air Pollutants for Equipment Leaks).
Both subpart VV of part 60 and modified subpart H of part 63 require
inspection and repair of leaking equipment. The leak definition under
subpart VV that triggers repair requirements is an instrument reading
of 10,000 ppmv. In the modified version of subpart H, the leak
definition for pumps and valves begins at 10,000 ppmv but drops to
2,000 ppmv or 1,000 ppmv, respectively, in subsequent years.
Group 1 gasoline loading racks at refineries must comply with the
requirements of the National Emission Standards for Gasoline
Distribution Facilities (Bulk Gasoline Terminals and Pipeline Breakout
Stations) in 40 CFR part 63, subpart R. Marine tank vessel loading
operations at refineries must comply with the requirements in 40 CFR
part 63, subpart Y (National Emission Standards for Marine Tank Vessel
Loading Operations).
III. Summary of Proposed Amendments to NESHAP for Petroleum Refineries
A. What options are we proposing?
We are proposing regulatory options for storage vessels with
external floating roofs and regulatory options for an enhanced
biodegradation unit (EBU) to meet the requirements of CAA sections
112(f)(2) and (d)(6). We are also proposing options to require a leak
detection and repair program for cooling towers under section 112(d)(2)
and (f)(2).
A detailed summary of the proposed amendments under the
requirements of CAA section 112(f)(2) and (d)(6) is provided below.
This section also includes our discussion of the proposal to regulate
cooling towers under CAA section 112(d)(2) and (f)(2). Our rationale
for the proposed amendments is provided in section IV of this preamble.
B. What are the proposed requirements to meet CAA sections 112(f)(2)
and (d)(6) for storage vessels?
Currently, the Refinery MACT 1 rule requires Group 1 storage
vessels at an existing source to comply with the requirements in 40 CFR
63.119 through 63.121 of 40 CFR part 63, subpart G, except where
specifically noted. Under 40 CFR 63.640(c) of the rule, storage vessels
at existing sources are not subject to the requirements in 40 CFR
63.119(b)(5), (b)(6), (c)(2), and (d)(2) of subpart G. The requirements
in 40 CFR 63.119(c)(2) contain equipment specifications for storage
tanks with external floating roofs.
EPA is proposing two regulatory options for storage vessels. We
believe that either of these options might achieve an ample margin of
safety as described in the Benzene NESHAP. The Agency's basis for
selecting one of these options in the final rule would reflect our
consideration of the relative risk reduction and cost of the options,
as well as consideration of other relevant factors as identified in the
Benzene NESHAP. For existing storage vessels, Option 1 requires no
revisions to the Refinery MACT 1 rule to meet the requirements of CAA
section 112(d)(6) and (f)(2). Option 2 would remove the current
exemption for the requirements in 40 CFR 63.119(c)(2)(ix) and (x) for
slotted guide poles. Removal of this exemption would require the owner
or operator of a Group 1 storage vessel at an existing source that is
equipped with an external floating roof to equip each slotted guide
pole with a gasketed sliding cover or flexible fabric sleeve seal and a
gasketed cover or other device which closes off the liquid surface from
the atmosphere. The proposed amendments also revise related inspection
requirements in 40 CFR 63.646(e) and reporting requirements in 40 CFR
63.654(f)(1)(A)(1), (g)(1), and (g)(3)(iii)(A) to account for the
requirements for slotted guide poles.
C. What are the proposed requirements to meet CAA sections 112(f)(2)
and (d)(6) for EBU used to treat Group 1 wastewater streams?
EPA is proposing two regulatory options for EBU. We believe that
either of these options might achieve an ample margin of safety as
described in the Benzene NESHAP. The Agency's basis for selecting one
of these options in the final rule would reflect our consideration of
the relative risk reduction and cost of the options, as well as
consideration of other relevant factors as identified in the Benzene
NESHAP.
Option 1 requires no revisions to the Refinery MACT 1 rule to meet
the requirements of CAA sections 112(f)(2) and (d)(6). Option 2 for EBU
proposes to revise the wastewater provisions in the Refinery MACT 1
rule to add a specific performance standard and monitoring requirement
for EBU. The proposed amendments require owners or operators to operate
and maintain EBU to achieve a minimum treatment efficiency for benzene
of 90 percent. The owner or operator would be required to conduct an
initial performance demonstration using the procedures in 40 CFR part
63, appendix C (Determination of the Fraction Biodegraded (Fbio) in a
Biological Treatment Unit). Based on the demonstration results,
facilities would establish operating limits for the mixed liquor
volatile suspended solids (MLVSS) concentration and the food-to-
microorganism ratio according to the rule requirements. The operating
parameters would be monitored at least once a week. Exceedance of an
operating limit would be a deviation that must be reported in the
periodic (semiannual) report required by 40 CFR 63.654.
D. What are the proposed requirements for cooling towers under CAA
sections 112(d)(2) and (f)(2)?
Because the Refinery MACT 1 rule does not address HAP emissions
from cooling towers, we are proposing to regulate cooling towers under
CAA section 112(d)(2) and (d)(3) in this action. As we are proposing
later in the preamble, once cooling towers have been regulated pursuant
to CAA section (d)(2) and (d)(3), no additional controls are needed to
provide an adequate margin of safety under CAA section (f)(2).
We are proposing work practice standards for cooling towers which
would require the owner or operator of a new or existing source to
monitor for leaks in the cooling tower return lines from heat
exchangers in organic HAP service (i.e., lines that contain or contact
fluids with 5 weight percent or greater of total organic HAP listed in
Table 1 of the rule) and, where leaks are detected, to repair such
leaks within a specified period of time. The two options that are being
co-proposed differ in the detection methods used to identify leaks for
existing sources, and in the frequency of monitoring for new sources.
The first option reflects our MACT floor analysis and would reject
imposing controls beyond the MACT
[[Page 50722]]
floor. Under this option, the owner or operator of existing source
cooling towers receiving cooling water from heat exchangers in organic
HAP service would be required to monitor chemical addition rates or
other surrogate indicators of leaks. If the surrogate indicators
suggest a leak, the owner or operator would conduct sampling and
analyses to determine if the indicated leak is an organic HAP leak. For
existing sources, an organic HAP leak is defined as an organic HAP
concentration in the cooling tower water of 1 ppmw or greater. Owner
and operators of new source cooling towers receiving cooling water from
heat exchangers in organic HAP service would be required to conduct
quarterly sampling and analyses to identify any organic HAP leaks into
the cooling tower water and to take appropriate corrective action to
fix the leaks.
Under the second option, we would select a control option based on
our beyond the floor analysis and would require the owner or operator
of new and existing sources to conduct monthly sampling and analyses to
identify any organic HAP leaks into the cooling tower water.
Under both options, a leak into the cooling tower water would be
defined as either a mass leak rate of 100 pounds of total organic HAP
per day or greater or a mass leak rate of 10 pounds of any single
organic HAP per day or greater. Under both options, if a leak is
detected, the owner or operator would be required to identify the
source of the leak as soon as practicable but not later than 30 days
after receiving the sampling results. Unless a delay in repair is
allowed under the proposed requirements, the owner or operator would be
required to repair the leak no later than 30 days after identifying the
source of the leak. The proposed rule would allow a delay in repair of
the leak if repair of the leak would require the process unit served by
the leaking heat exchanger to be shut down, and the shutdown would
result in greater emissions than the potential emissions from the
cooling tower leak from the time the leaking heat exchanger was first
identified and the next planned shutdown. The owner or operator would
be required to continue monthly monitoring and repair the heat
exchanger within 30 days if sampling results show that the projected
emissions from the cooling tower exceed the startup and shutdown
emissions estimates. The proposed rule would also allow a delay in
repair if the necessary parts are not reasonably available. In this
case, the owner or operator would be required to complete the repair as
soon as practicable upon receiving the necessary parts, but no later
than 120 days after identifying the leaking heat exchanger. All new or
existing refineries with a cooling tower system also would be required
to prepare and follow a monitoring plan for cooling towers. The plan is
necessary to document emissions potential for employing the delay of
repair provisions.
E. What other revisions are we proposing?
We are also proposing clarifications to the requirements in the
Refinery MACT 1 rule. The proposed amendments clarify that the control
requirements for gasoline loading racks apply to Group 1 gasoline
loading racks. ``Group 1 gasoline loading rack'' is the term used to
define the affected emissions source subject to emissions control
requirements. This clarification would amend 40 CFR 63.640 of subpart
CC.
F. What is the compliance schedule for the proposed amendments?
The proposed amendments to the Refinery MACT 1 rule would become
effective on the date of publication of the final amendments in the
Federal Register. Under section 112 (i)(1) of the CAA, any new facility
would be required to comply upon startup. For existing sources, CAA
section 112(i)(3)(A) requires compliance no later than 3 years after
the effective date of the standard. The proposed 3-year compliance date
is appropriate because it will allow facilities time to perform
monitoring and install required controls. For cooling towers, we are
allowing 3 years to identify which towers are affected, to identify the
ability to repair these cooling towers without a process unit
turnaround, to determine the HAP emissions that would occur if a
shutdown is required to control a heat exchanger leak, and to establish
an appropriate monitoring program that meets the requirements of the
proposed rule. For EBU, 3 years is necessary to perform tests of
benzene destruction efficiency, to calculate the overall effectiveness
of the EBU using the procedures in Appendix C, to establish appropriate
monitoring provisions and install and test necessary equipment, and to
make modifications to the EBU if necessary to increase the efficiency
of the system to meet the proposed requirements. For storage tanks, 3
years are being proposed to allow flexibility in the addition of the
guidepole controls for safety and operational concerns. In promulgating
similar requirements for storage tanks, we have extended the compliance
time until the next scheduled turnaround requiring emptying and
degassing of the tank or 10 years, whichever is sooner. This is because
the emissions that occur during emptying and degassing exceed the HAP
emission reductions that would occur as a result of applying the
controls. We are requesting comments on whether it is necessary to
empty and degas tanks for retrofitting the proposed controls.
IV. Rationale for Proposed Amendments
A. What actions are we proposing under CAA section 112(d)(2)?
We did not establish standards for cooling towers in the Refinery
MACT 1 rule. Industry emissions information and data demonstrate that
organic HAP emissions from cooling towers at petroleum refineries are
significant, and we are proposing to add emissions standards for
organic HAP from cooling towers at petroleum refineries under the
authority of CAA section 112(d)(2). Because the emissions from cooling
towers are not emitted through a stack and are not practically
measurable, we have established work practice standards as provided for
under CAA section 112(h)(2) to address these emissions.
In evaluating the MACT floor, we must determine the average
emissions limitations achieved by the top 12 percent of the affected
sources. We have often interpreted the average of the top 12 percent as
the performance of the 6th percentile unit. Of the 150 refineries, the
6th percentile is represented by the 9th ranked top-performing unit.
Based on available information, we have determined that the top 12
percent of the industry currently implements cooling tower monitoring
programs to detect and repair leaks of process fluids into cooling
water using chemical usage rates or other surrogate indicators of heat
exchanger leaks. Therefore, we have determined that the MACT floor for
existing cooling towers is monitoring of surrogate indicators of heat
exchanger leaks in cooling water and to repair leaks. The nationwide
total annual cost (TAC) to conduct cooling tower monitoring of
surrogate indicators and repairs is estimated to be $750,000. This cost
includes a product recovery credit of $1.2 million, and includes no
costs for repair of heat exchangers under that assumption that refiners
would repair leaking heat exchangers when they are made aware of the
leak as part of their routine operations. For large leaks, reasons for
repairing leaks immediately could be safety concerns or the recovery of
large product losses. For smaller leaks, these concerns might not be
valid
[[Page 50723]]
and therefore refiners might incur additional costs beyond routine
operations. EPA requests comment on the extent to which immediate
repairs would be based on these concerns, and on typical costs of
repair. The HAP emissions reduction for the MACT floor is estimated to
be 373 tpy total HAP and 28.3 tpy of benzene. The HAP baseline for
cooling towers was estimated to be 3,024 tpy.
The MACT floor for new sources is represented by the best-
performing similar unit. Based on all of the information available, the
best performance standard currently being implemented is direct organic
chemical concentration monitoring of their Refinery MACT 1 cooling
towers on a quarterly basis. Based on emissions data for the facility
implementing this program, we have determined that the performance of
this cooling tower monitoring program would limit leaks into the
cooling water to less than 10 lbs/day of a single organic HAP and less
than 100 lbs/day of total organic HAP. Therefore, we have determined
that the MACT floor for new cooling towers is quarterly organic
chemical-specific monitoring with an action level of 10 lbs/day or
greater of a single organic HAP and 100 lbs/day or greater of total
organic HAP.
EPA has concluded, based on available data, that existing industry
monitoring of surrogate parameters will only detect large leaks, which
would miss leaks that would generate significant organic HAP emissions
(see memorandum to docket: Cooling towers: Control Options and Impact
Estimates). EPA analyzed the amount of HAP that could be emitted from
cooling water based on HAP concentration data and flow rates for
cooling towers at several petroleum refinery facilities and decided to
structure regulatory options to account for variable cooling water flow
and minimum detection limit capabilities of 10 parts per billion by
weight (ppbw) for the concentrations of individual HAP in water. For
example, at a petroleum refinery with total organic HAP concentration
of 30 ppbw and a cooling water flow rate of 40,000 gallons per minute
(gal/min), the potential organic HAP emissions from the cooling tower
are 14 lbs/day or over 2.5 tons if the leak lasted for a year.
As part of our beyond the floor analysis, we considered
alternatives more stringent than the MACT floor option for existing and
new sources. For existing and new sources, we identified two
alternatives that would require monitoring by collecting a cooling
water sample and analyzing for speciated HAP. In both alternatives, the
cost of the monitoring is likely less than the value of the product
that would no longer be lost to the atmosphere. Additionally, we have
not included repair costs in any of the options as we considered these
costs to be routine operational costs. The costs discussed also apply
to new as well as existing sources, since there are no retrofit issues
associated with the proposed monitoring program.
One alternative more stringent than the MACT floor includes
quarterly monitoring of cooling water by water sampling and a leak
definition of greater than or equal to 10 pounds of any single organic
HAP or greater than or equal to 100 pounds organic HAP per day and
results in a total annualized cost saving of $2.1 million. This savings
includes a product recovery credit of $4.4 million. The organic HAP
emissions reduction for this alternative regulatory option 1 is 1,330
tpy and the cost-effectiveness is -$1,600/ton.
Another alternative more stringent than the MACT floor includes
monthly monitoring of cooling water by water sampling and a leak
definition of greater than or equal to 10 pounds of any single organic
HAP or greater than or equal to 100 pounds organic HAP per day. The
nationwide TAC is a savings of $1.6 million, including a recovery
credit of $5.7 million. The organic HAP emissions reduction for this
alternative is 1,720 tpy. The cost-effectiveness of this alternative is
-$920/ton.
EPA is co-proposing two options for finalizing MACT standards for
new and existing cooling towers. Option 1 represents the MACT floor for
new and existing units, as discussed above. Option 2 is more stringent
than the MACT floor and is described above as requiring monthly (as
opposed to quarterly) monitoring of individual (speciated) organic HAP.
Table 1 of this preamble summarizes nationwide impacts of the proposed
options.
Table 1.--Nationwide Impacts for Cooling Tower Options
--------------------------------------------------------------------------------------------------------------------------------------------------------
Product Cost-effectiveness ($/ton)
Monitoring recovery Total annual HAP emissions -------------------------------
Option cost ($1,000) credit cost ($1,000/ (tons/yr HAP)
($1,000/yr) yr) Overall Incremental
--------------------------------------------------------------------------------------------------------------------------------------------------------
Baseline................................................ 0 0 0 3,024 0 0
1 (MACT Floor).......................................... 1,990 -1,240 750 2,647 1,980 1,980
2 (Beyond the floor).................................... 4,100 -5,680 -1,590 1,304 -920 -1,750
--------------------------------------------------------------------------------------------------------------------------------------------------------
Note: The monthly monitoring alternative is projected to result in a positive incremental cost-effectiveness of $1,400 per ton (as compared to the
quarterly alternative).
This analysis indicates that Option 2 will result in an overall
cost savings. Further, the incremental cost-effectiveness of Option 2
monitoring compared to Option 1 is a negative $1,750/ton of HAP
emissions controlled, which indicates a cost savings above the MACT
floor option and is reasonable given these assumptions. However, there
are some fundamental assumptions that may affect this analysis, for
example, the amount of recovery credit generated by each program is
uncertain and we did not consider repair costs or production downtime
costs in our analysis. Therefore, we are co-proposing Option 1, the
MACT floor option, and Option 2 in the event that the costs and
feasibility of going beyond the floor are not reasonable. We are
requesting comments on this analysis and on these options.
Additionally, under both options, a delay in repair is allowed
under the proposed requirements if repair of the leak would require the
process unit served by the leaking heat exchanger to be shut down, and
the shutdown would result in greater HAP emissions than the projected
HAP emissions from the cooling tower leak or if the necessary parts are
not reasonably available. We request comments on other possible
criteria for delay of repair in addition to these. In addition, we are
requesting comments on another option for heat exchanger systems that
cannot be repaired without a shutdown that would allow delay of repair
until the next unit shutdown. This allowance could be contingent on
factors such as the level of HAP emissions from the cooling tower or
the duration to the next scheduled shutdown. Finally, we
[[Page 50724]]
request comments on tracking the HAP emissions that occur during the
delayed repair and relationship between this monitoring and emission
measurement and the reportable quantity requirements under CERCLA.
B. How did we estimate residual risk?
EPA modeled available data on the emissions from petroleum
refineries to assess the risks associated with petroleum refinery HAP
emissions after compliance with the Refinery MACT 1 standard but prior
to the proposed MACT amendments for cooling towers. Consistent with
previous residual risk assessments, standard air toxics risk assessment
practices and principles were used to conduct assessments of potential
chronic and acute exposures and risks for both inhalation and non-
inhalation pathways. In addition, the potential for an adverse
environmental effect arising from these sources was also evaluated.
Complete documentation for the methods used and results from the risk
assessment is available in a report entitled, draft Residual Risk
Assessment for MACT 1 Petroleum Refining Sources, which is available in
the docket.
Emissions data for 153 petroleum refineries nationwide were
developed starting from the EPA's 2002 National Emissions Inventory
(NEI), incorporating site-specific emissions and source information
which were provided by the American Petroleum Institute (API) for 22
facilities. The emissions database was published for public comment
through an Advanced Notice of Proposed Rulemaking (ANPRM). Comments and
corrections to the database received during the public comment period
were evaluated by technical reviewers for quality and consistency with
engineering data; valid corrections to the database were incorporated
for an additional 50 facilities (beyond the 22). No comments or
corrections were received on the emissions or source data for 81
facilities.\2\ The 153 refineries included in the database are believed
to be all of the sources in the category.
---------------------------------------------------------------------------
\2\ For an explanation of the corrections we accepted and the
corrections we did not accept, see docket.
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C. What are the residual risks from petroleum refineries?
Table 2 of this preamble summarizes the results of the inhalation
risk assessment. These estimates characterize the lifetime risk of
developing cancer or noncancer health effects for individuals living
within 50 kilometers (km) of any petroleum refinery.
Table 2.--Risk Estimates Due to HAP Exposure Based on 70-Year Exposure
Duration
------------------------------------------------------------------------
Results for
refinery MACT
Parameter 1 source
category
------------------------------------------------------------------------
Maximum individual lifetime cancer risk (in 1 million).. 70
Maximum hazard index \1\ (chronic respiratory effects).. 0.3
Estimated size of population at risk.................... 90,000,000
greater than 1-in-1 million......................... 460,000
greater than 10-in-1 million........................ 6,000
greater than 100-in-1 million....................... 0
Annual cancer incidence (number of cases per year)...... 0.04-0.09
------------------------------------------------------------------------
\1\ If the hazard index (HI) is calculated to be less than or equal to
1, then no adverse heath effects are expected as a result of the
exposure.
We estimate that approximately 90 million people live within 50 km
of a refinery. Results from the risk assessment indicate that none of
the facilities posed a cancer risk greater than 100-in-1 million.
Approximately 60 percent of the refineries have a maximum individu