Airworthiness Directives; Boeing Model 747-400, 747-400D, and 747-400F Series Airplanes, 33859-33867 [E7-11684]
Download as PDF
Federal Register / Vol. 72, No. 118 / Wednesday, June 20, 2007 / Rules and Regulations
Concurrent Compliance Times
(h) If a freeplay measurement of a specified
part required by paragraph (f) of this AD and
a lubrication of the same part required by
paragraph (g) of this AD are due at the same
time or will be accomplished during the
same maintenance visit, the freeplay
measurement and all related investigative
and corrective actions must be done before
the lubrication is accomplished.
Exceptions to Compliance Times
(i) Where Boeing Special Attention Service
Bulletin 777–27–0062, dated July 18, 2006,
recommends an initial compliance threshold
of ‘‘Within 36 months after the date on this
service bulletin’’ for Parts 1, 3, and 5 of the
service bulletin, this AD requires an initial
compliance threshold of ‘‘within 36 months
after the effective date of this AD.’’ Where
Boeing Special Attention Service Bulletin
777–27–0062, dated July 18, 2006,
recommends an initial compliance threshold
of ‘‘Within 16 months after the date on this
service bulletin’’ for Parts 2, 4, and 6 of the
service bulletin, this AD requires an initial
compliance threshold of ‘‘within 16 months
after the effective date of this AD.’’
Alternative Methods of Compliance
(AMOCs)
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Material Incorporated by Reference
(k) You must use Boeing Special Attention
Service Bulletin 777–27–0062, dated July 18,
2006, to perform the actions that are required
by this AD, unless the AD specifies
otherwise. The Director of the Federal
Register approved the incorporation by
reference of this document in accordance
with 5 U.S.C. 552(a) and 1 CFR part 51.
Contact Boeing Commercial Airplanes, P.O.
Box 3707, Seattle, Washington 98124–2207,
for a copy of this service information. You
may review copies at the FAA, Transport
Airplane Directorate, 1601 Lind Avenue,
SW., Renton, Washington; or at the National
Archives and Records Administration
(NARA). For information on the availability
of this material at the NARA, call (202) 741–
6030, or go to: https://www.archives.gov/
federal-register/cfr/ibr-locations.html.
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BILLING CODE 4910–13–P
DEPARTMENT OF TRANSPORTATION
Federal Aviation Administration
14 CFR Part 39
[Docket No. FAA–2006–23803; Directorate
Identifier 2005–NM–238–AD; Amendment
39–15108; AD 2007–13–04]
RIN 2120–AA64
Airworthiness Directives; Boeing
Model 747–400, 747–400D, and 747–
400F Series Airplanes
Federal Aviation
Administration (FAA), Department of
Transportation (DOT).
ACTION: Final rule.
AGENCY:
The FAA is superseding an
existing airworthiness directive (AD),
which applies to all Boeing Model 747–
400, –400D, and –400F series airplanes.
That AD currently requires revising the
airplane flight manual (AFM) to require
the flightcrew to maintain certain
minimum fuel levels in the center fuel
tanks, and to prohibit the use of the
horizontal stabilizer fuel tank. This new
AD requires installing new integrated
display system (IDS) software; and also
requires revising the AFM to include
procedures to prevent dry operation of
the center wing and horizontal stabilizer
fuel tanks, for maintaining minimum
fuel levels, and for de-fueling fuel tanks.
For certain airplanes, this new AD also
requires removing certain program pin
ground wires of the IDS. This AD results
from fuel system reviews conducted by
the manufacturer. We are issuing this
AD to reduce the potential for ignition
sources inside fuel tanks, which, in
combination with flammable fuel
vapors, could result in fuel tank
explosions and consequent loss of the
airplane.
SUMMARY:
(j)(1) The Manager, Seattle Aircraft
Certification Office (ACO), FAA, has the
authority to approve AMOCs for this AD, if
requested in accordance with the procedures
found in 14 CFR 39.19.
(2) Before using any AMOC approved in
accordance with § 39.19 on any airplane to
which the AMOC applies, notify the
appropriate principal inspector in the FAA
Flight Standards Certificate Holding District
Office.
(3) An AMOC that provides an acceptable
level of safety may be used for any repair
required by this AD, if it is approved by an
Authorized Representative for the Boeing
Commercial Airplanes Delegation Option
Authorization Organization who has been
authorized by the Manager, Seattle ACO, to
make those findings. For a repair method to
be approved, the repair must meet the
certification basis of the airplane, and the
approval must specifically refer to this AD.
VerDate Aug<31>2005
Issued in Renton, Washington, on April 11,
2007.
Ali Bahrami,
Manager, Transport Airplane Directorate,
Aircraft Certification Service.
[FR Doc. E7–11676 Filed 6–19–07; 8:45 am]
This AD becomes effective July
25, 2007.
The Director of the Federal Register
approved the incorporation by reference
of certain publications listed in the AD
as of July 25, 2007.
ADDRESSES: You may examine the AD
docket on the Internet at https://
dms.dot.gov or in person at the U.S.
Department of Transportation, Docket
Operations, M–30, West Building
Ground Floor, Room W12–140, 1200
DATES:
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New Jersey Avenue SE., Washington,
DC.
Contact Boeing Commercial
Airplanes, P.O. Box 3707, Seattle,
Washington 98124–2207, for service
information identified in this AD.
FOR FURTHER INFORMATION CONTACT:
Sulmo Mariano, Aerospace Engineer,
Propulsion Branch, ANM–140S, FAA,
Seattle Aircraft Certification Office,
1601 Lind Avenue, SW., Renton,
Washington 98057–3356; telephone
(425) 917–6501; fax (425) 917–6590.
SUPPLEMENTARY INFORMATION:
Examining the Docket
You may examine the AD docket on
the Internet at https://dms.dot.gov or in
person at the Docket Management
Facility office between 9 a.m. and 5
p.m., Monday through Friday, except
Federal holidays. The Docket
Operations office (telephone (800) 647–
5527) is located on the ground floor of
the West Building at the DOT street
address stated in the ADDRESSES section.
Discussion
The FAA issued a notice of proposed
rulemaking (NPRM) to amend 14 CFR
part 39 to include an AD that
supersedes AD 2002–24–52, amendment
39–12993 (68 FR 14, January 2, 2003).
The existing AD applies to certain
Boeing Model 747–400, 747–400D, and
747–400F series airplanes. That NPRM
was published in the Federal Register
on February 8, 2006 (71 FR 6404). That
NPRM proposed to continue to require
revising the airplane flight manual
(AFM) to require the flightcrew to
maintain certain minimum fuel levels in
the center fuel tanks, and to prohibit the
use of the horizontal stabilizer fuel tank.
That NPRM also proposed to require
installing new integrated display
software (IDS) in the integrated display
units and electronic flight instrument
system/engine indication and crew
alerting system (EICAS) interface units
(EIUs) of the flight deck. In addition,
that NPRM proposed to require revising
the AFM to include procedures to
prevent dry operation of the center wing
and horizontal stabilizer fuel tanks; for
maintaining minimum fuel levels; and
for de-fueling fuel tanks. For certain
airplanes, that NPRM also proposed to
require removing G13 pin ground wires
of a certain wire integration unit of the
EIUs at certain connector locations.
Comments
We have considered the following
comments on the NPRM.
Request To Supersede Another AD
Japan Airlines requests that paragraph
(b) of the NPRM be revised to supersede
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AD 2002–24–51, amendment 39–12992
(68 FR 10, January 2, 2003), in addition
to AD 2002–24–52. Japan Airlines
believes that Boeing Model 747–400
series airplanes are still subject to the
requirements of AD 2002–24–51.
We do not agree. This AD supersedes
AD 2002–24–52 and affects Boeing
Model 747–400, –400D, and –400F
airplanes identified in paragraph (c) of
this AD. AD 2002–24–52 superseded
(cancelled) the requirements of only
paragraph (d) of AD 2002–24–51, as
indicated in paragraph (a) of AD 2002–
24–52 (paragraph (f) of this AD).
Operators of affected airplanes
identified in AD 2002–24–51 must
comply with the remaining applicable
requirements of that AD. This new AD
retains all requirements of AD 2002–24–
52. As a result, certain paragraph
identifiers of AD 2002–24–51 have been
changed in this AD. We have made no
change to the AD in this regard.
Requests To Explain Why Earlier
Software Version Is Not Acceptable for
Compliance
The Air Transport Association (ATA),
on behalf of one of its members,
Northwest Airlines (NWA), and Japan
Airlines request that we explain why
installation of IDS–504 software is
mandatory whereas installation of IDS–
503 software has not been mandated by
any AD. Japan Airlines and NWA
believe that IDS–503 software is the
same as IDS–504 software for EICAS
messaging logic for operating fuel
pumps.
We agree with the commenters’
requests to explain why installation of
IDS–504 software is mandatory. IDS–
503 software provides redundant
indication of impending dry operation
of a fuel pump for the center wing tank
(CWT), but provides indication of fuel
pump low pressure for only the
horizontal stabilizer tank (HST). IDS–
504 software provides redundant
indication to the flightcrew of
impending dry operation of a fuel pump
for both the CWT and HST. As
discussed in the NPRM, the preamble to
AD 2002–24–52 explains that we
consider the requirements in that AD
‘‘interim action,’’ and that we were
considering further rulemaking. We now
have determined that further
rulemaking is necessary to require
installation of IDS–504 software (final
action) to address the identified unsafe
condition, and this AD follows from that
determination.
Requests To Allow Other IDS Software
Versions
Boeing, Japan Airlines, NWA, and
United Airlines request that certain IDS
software versions (and related service
information) other than IDS–504
software be acceptable for compliance
with the requirements of paragraph (h)
of the NPRM. The commenters provide
the following justifications for their
requests.
1. United Airlines, and ATA, on
behalf of NWA, state that the FAA has
previously approved alternative method
of compliance (AMOC) 140S–03–173 to
AD 2002–24–52 (reference Boeing Alert
Service Bulletin 747–31A2341, Revision
1, dated November 20, 2003), which
installed IDS–503 software. United and
NWA believe the requirements in the
NPRM are met by incorporating that
AMOC. United Airlines and NWA note
that Boeing Alert Service Bulletins 747–
31A2341, Revision 1, and 747–31A2352,
Revision 1, dated March 17, 2005, state,
‘‘The baseline installation of this IDS–
504 software (no program pin changes)
will provide messaging associated with
fuel pump operation that is identical to
the IDS–503 messaging.’’ Boeing states
that the results of a software logic
review indicate that the alert messaging
of the IDS–503 software for the HST and
CWT is identical to that of the IDS–504
software. Boeing notes that it has issued
service information for installing IDS–
503 software.
We partially agree. We do not agree
with the commenters that IDS–503
software messages are identical to those
of IDS–504 software. We have
confirmed with Boeing that IDS–504
software contains different EICAS
messages related to fuel pump operation
depending on which hardware program
pin is connected to an electrical ground.
Only one of those available
configurations provides fuel pump
messages identical to those of IDS–503
software. In AMOC 140S–03–173, we
approved that particular configuration
as an AMOC to AD 2002–24–52 for
active monitoring of the fuel quantity
for both the CWT and HST, because it
provided an improvement to the shutoff
procedure required by that AD.
However, we did not consider that
AMOC to be acceptable as a final
configuration. As explained in the
‘‘Requests To Explain Why Earlier
Software Version Is Not Acceptable for
Compliance’’ section of this AD, we
consider the requirements of AD 2002–
24–52 to be interim action. Installation
of IDS–504 software will provide a
higher level of safety than the interim
requirements of AD 2002–24–52,
because the flightcrew will no longer be
required to actively monitor fuel tank
quantity to determine the appropriate
time to shut off the fuel pumps.
We do agree with the commenters that
IDS–503 software should be considered
acceptable for compliance with the
requirements in paragraph (h), but only
for affected airplanes not equipped with
an HST. Therefore, we have added new
paragraph (j) to this AD (and
redesignated subsequent paragraphs) to
include that provision. In addition, we
have revised ‘‘new IDS software’’ to
‘‘new IDS–504 software’’ in paragraphs
(h) and (i) of this AD to clarify which
software version those paragraphs are
referring to and to distinguish that
software version from the other software
version specified in new paragraph (j).
2. Boeing and United Airlines state
that the alert messaging of IDS–505
(delivered in production only) and IDS–
506 software for the HST and CWT is
identical to that of IDS–504 software.
Boeing notes that no service information
is available for installation of IDS–505
software, and that the service bulletins
for installing IDS–506 software have not
yet been released. Japan Airlines notes
that IDS–505 and –506 software have
been already released, and that it would
need to request an AMOC to the
requirements of the NPRM.
We agree with the commenters that
IDS–505 software installed during
production of the airplane and IDS–506
software installed either during
production of the airplane or in service
are acceptable substitutes for IDS–504
software. As noted by Boeing, there is
no service information for installation of
IDS–505 software (IDS–505 software is
being installed only during production).
Since Boeing submitted its NPRM
comments, it has issued and we have
approved the service bulletins in the
following table for installing IDS–506
software as an acceptable method of
compliance with the requirements of
paragraph (h) of this AD:
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TABLE.—ACCEPTABLE SERVICE BULLETINS FOR INSTALLATION OF IDS–506 SOFTWARE
Boeing service bulletin—
For model—
747–31–2376, dated September 5, 2006 ................................................
747–31–2377, dated September 5, 2006 ................................................
747–400, –400D, and –400F series airplanes.
747–400 and –400F series airplanes.
VerDate Aug<31>2005
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33861
TABLE.—ACCEPTABLE SERVICE BULLETINS FOR INSTALLATION OF IDS–506 SOFTWARE—Continued
Boeing service bulletin—
For model—
747–31–2378, dated September 5, 2006 ................................................
747–400 and –400F series airplanes.
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Each of these service bulletins refers
to Rockwell Collins Service Bulletins
IDS–7000–31–52, IDS–7000–31–53, and
IDS–7000–31–54, as applicable; all
dated August 30, 2006; as applicable; as
an additional source of service
information for installing the IDS–506
software. Therefore, we have added new
paragraph (k) to this AD (and
redesignated subsequent paragraphs)
that allows either installing IDS–505 in
production or IDS–506 software in
production or in service as an
acceptable method of compliance with
the requirements of paragraph (h). We
also have included new Note 3, which
provides information about the
Rockwell Collins service bulletins
identified previously. In addition, we
have revised paragraph (i) of this AD to
allow installing IDS–504 software
‘‘during production of the airplane’’ as
an acceptable method of compliance
with the requirements of paragraph (h).
Request To Revise Compliance Time for
Installing New IDS Software
Boeing requests that the compliance
time in paragraph (h) of the NPRM for
installing new IDS software be revised
from 6 months to 12 months. Boeing
cites several reasons for their request
(develop internal engineering, acquire
necessary parts, accomplish the change
without creating flight schedule
interruptions, etc.).
We do not agree. In developing an
appropriate compliance time for
installing new IDS software, we
considered the safety implications and
the practical aspect of accomplishing
the installation within a period of time
that corresponds to the normal
scheduled maintenance for most
affected operators. In addition, we
considered the facts that the installation
takes three work hours, parts (software
diskettes) are readily available and
easily transportable, and many of the
approximately 520 affected airplanes
worldwide have already been modified.
Furthermore, during development of the
NPRM, we had several meetings with
Boeing to determine the appropriate
compliance time. In consideration of
these items, we have determined that a
6-month compliance time will ensure an
acceptable level of safety and allow the
installation to be done during scheduled
maintenance intervals for most affected
operators. We have made no change to
the AD in this regard.
VerDate Aug<31>2005
17:14 Jun 19, 2007
Jkt 211001
Request To Revise Requirements for
Removing Pin Ground Wires of the FRHiTemp Fuel Pumps
Boeing requests that the fourth
paragraph of the ‘‘FAA’s Determination
and Requirements of the Proposed AD’’
section of the NPRM be revised for
clarification purposes. Boeing suggests
removing the wording that parallels the
procedures specified in Boeing Service
Bulletin 747–28–2258, Revision 1, dated
August 11, 2005, for identification and
location of the ground wire, and in
Boeing Standard Wiring Practices
Manual (SWPM) 20–72–18 for removal
of the ground wires. (Boeing Service
Bulletin 747–28–2258 describes
procedures for installing FR-HiTemp
fuel pumps.)
We partially agree. We do not agree
with Boeing’s suggestion to refer to
Boeing Service Bulletin 747–28–2258,
Revision 1, and Boeing SWPM 20–72–
18, as appropriate sources of service
information for accomplishing the wire
removal specified in paragraph (l) of
this AD (paragraph (j) of the NPRM). We
acknowledge that Boeing Service
Bulletin 747–28–2258 contains
procedures for identification and
location of the ground wire to be
removed; however, it does not contain
procedures for removing the ground
wires. SWPMs are not FAA-approved,
and the procedures specified in the
SWPMs vary from operator to operator.
There is no assurance that each
operator’s SWPM contains the identical
actions specified in paragraph (l).
In addition, it is essential that we
have feedback as to the type of removals
being made. Given that possible new
relevant issues might be revealed during
this process, it is imperative that we
have such feedback. Only by reviewing
removal approvals can we be assured of
this feedback and of the adequacy of the
removal methods. Since the Manager of
the Seattle Aircraft Certification Office
(ACO) is accountable for the primary
oversight of the actions regarding this
AD, it is appropriate that he be this
single point of approval. His
involvement, therefore, is warranted in
the development and approval of
removing pin ground wires.
We do agree with Boeing that the
actions related to removing pin ground
wires in the preamble and in paragraph
(l) need to be clarified. We have revised
paragraph (l) accordingly. The ‘‘FAA’s
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Determination and Requirements of the
Proposed AD’’ section of the NPRM
does not reappear in the AD.
As a result of this change to paragraph
(l), we also have revised paragraph (m)
of this AD and added a new paragraph
(n) to the AD. These changes clarify
that, for airplanes equipped with FRHiTemp fuel pumps, the concurrent
AFM revision requirements of
paragraph (m) must be done only after
removing the pin ground wires in
accordance with paragraph (l).
In addition, we have determined that
the compliance time of ‘‘before further
flight after installing the new IDS
software required by paragraph (h) of
this AD’’ specified in paragraph (j) of
the NPRM (paragraph (l) of the final
rule) can be extended somewhat. We
intended to require the removal of pin
ground wires at a time that would
coincide with regularly scheduled
maintenance visits for the majority of
the affected fleet, when the airplanes
would be located at a base where special
equipment and trained personnel would
be readily available, if necessary. We
now recognize that a compliance time of
‘‘after installing the new IDS–504
software required by paragraph (h) of
this AD and within 6 months after the
effective date of this AD’’ corresponds
more closely to the interval
representative of most of the affected
operators’ normal maintenance
schedules. We have revised paragraph
(l) accordingly. We do not consider that
this extension will adversely affect
safety.
Request To Refer to a Later Revision of
Referenced Service Bulletin
Japan Airlines requests that the NPRM
be revised to refer to Revision 2 of
Boeing Alert Service Bulletin 747–
31A2351 when Boeing issues it. Japan
Airlines notes that the NPRM refers to
Boeing Alert Service Bulletin 747–
31A2351, Revision 1, dated March 17,
2005, as an appropriate source of service
information for installing new IDS–504
software. Japan Airlines states that
Revision 1 of the service bulletin
contains a typographical error, and that
Boeing is planning to revise it.
We acknowledge that there is a
typographical error in Revision 1 of the
service bulletin. However, the error does
not compromise the actions described in
the service bulletin. In addition, Boeing
has informed us that the release date of
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Revision 2 of the service bulletin is
unknown. We do not consider that
delaying this action until after the
release of the manufacturer’s planned
service bulletin is warranted. Therefore,
we have made no change to the AD in
this regard.
Request To Allow Previously Approved
AMOCs
British Airways (BA) requests that
AMOCs 140S–03–319 (which allows
installation of FR-HiTEMP fuel pumps)
and 140S–04–31 (which allows
installation of FR-HiTEMP fuel pumps
in accordance with Boeing Service
Bulletin 747–28–2258), previously
approved in accordance with certain
ADs, continue to be approved as
AMOCs for the proposed requirements
of the NPRM. BA states that the NPRM
just consolidates the various existing
ADs into one AD and does not address
any new unsafe condition. Therefore,
BA contends that the existing AMOCs
still fully mitigate the NPRM.
BA states that the only new safety
feature of the NPRM is the integrated
display flight deck messages, which are
triggered by low fuel pressure signals
from existing pressure switches. BA also
states that the pressure switch
indication can flicker for minutes before
a stable condition occurs, which could
cause a flight deck indication delay
before a latched message is set for the
flightcrew to act on. BA adds that a fuel
pump will have numerous re-prime
(wet/vapor) cycles before it is shut
down during low-pressure instability,
possibly causing a fuel pump to run dry.
BA states that there are other single
failures, such as software errors, fuel
pressure switches not operating
properly, and flightcrew delays
responding to flight deck messages, that
add to the possibility of the fuel pump
running dry for unknown periods of
time. Finally, BA asserts that the
continued safe operation of an airplane
equipped with FR-HiTEMP fuel pumps
does not depend on the knowledge of
low-pressure messages or the accuracy
of those messages.
We do not agree with BA’s conclusion
that the installation of FR-HiTEMP fuel
pumps satisfies the requirements of this
AD. We have determined that installing
FR-HiTEMP fuel pumps alone does not
make the pumping system compliant
with the requirements of 14 CFR part 25
and does not adequately address the
unsafe conditions identified from the
SFAR 88 review. More work is
necessary for airplanes equipped with
FR-HiTEMP fuel pumps. As specified in
paragraph (l) of the AD, for airplanes on
which FR-HiTEMP fuel pumps have
been incorporated in accordance with
VerDate Aug<31>2005
17:14 Jun 19, 2007
Jkt 211001
Boeing Service Bulletin 747–28–2258,
dated December 19, 2003, or Revision 1,
dated August 11, 2005, G13 pin ground
wires must be removed after installing
the new IDS–504 software in accordance
with paragraph (h) of this AD. This will
correctly configure the EIU for wet
shutoff messaging.
We find that BA might misunderstand
the operation of the fuel pump
indications specified in this AD, and
that clarification is necessary. The
primary indication to the flightcrew that
the fuel pumps should be shut off is the
low-fuel advisory message, which is
driven by the fuel quantity indication
system (FQIS). The flightcrew is trained
to shut off the pump when that message
appears. If the flightcrew fails to shut off
the pump at that time, approximately 30
seconds to 2 minutes later (depending
on the pump position, fuel flow, and the
airplane attitude), a caution level pump
low pressure message and aural warning
are triggered. This second message is
driven by a pump outlet low pressure
switch. We have determined that this
redundant message scheme and the
associated flightcrew procedures
provide an acceptable level of safety by
ensuring that dry operation of fuel
pumps for a period long enough to
create a fuel tank ignition risk will not
occur.
In addition, we recognize that fuel
pressure switch failures are possible.
We have determined there is adequate
redundancy in the FQIS and adequate
procedures and flightcrew training to
ensure that dry operation of fuel pumps
for a period long enough to create a fuel
tank ignition risk will not occur. We
also recognize that there is always some
potential for error in the software
development process, but we have
determined that the industry standard
for software development and
certification process, which is used by
Boeing and its suppliers, provides an
appropriate level of software design
assurance for these display functions.
Request To Add Airplanes to Paragraph
(j) of the NPRM
Japan Airlines requests that we revise
the first sentence in paragraph (j) of the
NPRM (redesignated as paragraph (l) in
the AD) to include airplanes on which
FR-HiTEMP fuel pumps were
incorporated in production. Japan
Airlines states that some of their
airplanes had FR-HiTEMP fuel pumps
installed in production, and that Boeing
Service Bulletin 747–28–2258, dated
December 19, 2003; or Revision 1, dated
August 11, 2005; does not apply to those
airplanes. The commenter contends that
the G13 pin ground wires can be
removed in accordance with Part 10
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through Part 28 of Boeing Service
Bulletin 747–28–2258, Revision 1, when
EICAS messaging logic for fuel pump
operation is desired due to low pressure
indication (i.e., when the operator
decides to do the removal).
We partially agree. We agree with
Japan Airlines that the removal
specified in paragraph (l) of this AD
must be done on airplanes on which FRHiTEMP fuel pumps were incorporated
in production. However, we do not
agree with Japan Airlines that the
removal specified in paragraph (l) can
be done at a time convenient to
operators. We have determined that
installing FR-HiTEMP fuel pumps alone
does not make the pumping system
compliant with the requirements of 14
CFR part 25 and does not adequately
address the unsafe conditions identified
from the SFAR 88 review. Further, as
discussed previously, we acknowledge
that Boeing Service Bulletin 747–28–
2258, Revision 1, contains procedures
for identification and location of the
ground wire to be removed; however, it
does not contain procedures for
removing the ground wires. Therefore,
we have revised paragraph (l) to include
airplanes on which FR-HiTEMP fuel
pumps have been incorporated in
production.
Requests To Revise Certification
Limitations
Boeing requests that the following
Certification Limitations of paragraph
(k) of the NPRM (redesignated as
paragraph (m) in the AD) be deleted:
1. ‘‘The CWT must contain a
minimum of 17,000 pounds (7,700
kilograms) prior to engine start, if the
CWT override/jettison pumps are to be
selected ON during takeoff.’’ Boeing
states that installing the new IDS
software in accordance with the NPRM
provides the appropriate messaging for
this operation. Boeing also states that
this operation (i.e., managing the fuel
quantity of each tank to ensure that the
fuel pumps are not running dry) is now
part of the basic flightcrew training. In
addition, Boeing states that the IDS logic
provides for a higher wet shut-off level
(7,000 pounds) if that fuel quantity is
reached and climb attitude is detected
(greater than 5 degrees).
We agree. We have determined that
incorporating the new IDS software
provides messaging to the flightcrew
indicating that the fuel pumps must be
OFF at takeoff if the fuel quantity is less
than 17,000 pounds and if the fuel
pumps are selected ON. Therefore, the
limitation ‘‘The CWT must contain a
minimum of 17,000 pounds (7,700
kilograms) prior to engine start, if the
CWT override/jettison pumps are to be
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Federal Register / Vol. 72, No. 118 / Wednesday, June 20, 2007 / Rules and Regulations
selected ON during takeoff’’ specified in
paragraph (k) of the NPRM is no longer
necessary. We have revised paragraph
(m) of this AD accordingly.
2. ‘‘Center Wing Tank (CWT): The
CWT fuel quantity indication system
must be operative to dispatch with CWT
mission fuel,’’ and ‘‘The HST fuel
quantity indication system must be
operative to dispatch with HST mission
fuel.’’ Boeing states that the Master
Minimum Equipment List (MMEL)
addresses operations with inoperative
equipment, and that it was revised in
2003 to address this issue.
We do not agree. The results of the
system safety analysis performed during
the SFAR 88 review to show compliance
with 14 CFR part 25 requirements
concluded that the indications driven
by the FQIS signals are required for safe
operation. Operation with the FQIS
inoperative would revert the fuel pump
indications to a configuration similar to
the existing configuration, which has
been found non-compliant with 14 CFR
part 25 requirements. The existing
MMEL will be revised to delete the
FQIS relief for the CWT and HST. Until
that revision occurs, the requirements of
this AD would apply and prevail over
the MMEL. We have made no change to
the AD in this regard.
Japan Airlines requests that the
Certification Limitations of paragraph
(k) of the NPRM (redesignated as
paragraph (m) in the AD) be revised as
follows:
1. Either add a statement that there is
no minimum requirement for the fuel
quantity in the CWT, if the CWT
override/jettison fuel pumps are OFF at
takeoff, or clarify paragraph (k) in this
regard. Japan Airlines notes that the
Certification Limitations, in part, states,
‘‘The [CWT] must contain a minimum of
17,000 pounds prior to engine start, if
the CWT override/jettison pumps are to
be selected ON during takeoff.’’
We partially agree. We agree with
Japan Airlines’s understanding of the
intent of the Certification Limitations of
paragraph (m) of this AD. As discussed
previously, we have determined that the
limitation ‘‘The CWT must contain a
minimum of 17,000 pounds (7,700
kilograms) prior to engine start, if the
CWT override/jettison pumps are to be
selected ON during takeoff’’ specified in
paragraph (k) of the NPRM is no longer
necessary and have revised paragraph
(m) of this AD accordingly.
2. Add the following:
• ‘‘Note: In a low fuel situation, both
CWT override/jettison pumps may be
selected ON and all CWT fuel may be
used’’; and
• ‘‘Note: In a low fuel situation, both
HST transfer pumps may be selected ON
and all HST fuel may be used.’’
Japan Airlines notes that according to
AMOC 140S–03–173, these notes have
been established.
We agree and have revised paragraph
(m) of this AD accordingly.
3. Revise a typographical error from
‘‘FUEL LOW STAB L OR R’’ to ‘‘FUEL
LO STAB L OR R.’’
We agree and have revised paragraph
(m) of this AD accordingly.
4. Add the following: ‘‘Warning: Do
not cycle CWT and HST pump switches
from ON to OFF to ON with any
continuous low pressure indication
present.’’ Japan Airlines states that
according to AMOC 140S–03–173, this
warning has been established.
We agree and have revised paragraph
(m) of this AD accordingly.
5. Revise the phrase ‘‘defueling any
fuels tanks’’ to ‘‘defueling any fuel tanks
or transferring between tanks.’’ Japan
Airlines states that according to AMOC
140S–03–173, the defueling
requirements in AD 2002–24–52 apply
for defueling or transferring between
tanks.
We partially agree. We agree with
Japan Airlines that paragraph (m) needs
to be revised to address any fuel pump
that might run dry during fuel transfer.
However, we have revised paragraph
(m) in a different manner than suggested
by Japan Airlines. We added a sentence
at the end of the Certification
Limitations in paragraph (m) that reads,
‘‘The above requirements apply for
defueling or transferring between
tanks.’’
Request To Require Prior or Concurrent
Requirements
NWA believes that we may be
mandating a prerequisite modification
for the anticipated modification of the
fuel system auto shutoff. NWA requests
that this be done by requiring the
service bulletins identified in Table 2 of
the NPRM as prior or concurrent
requirements to an AD that also
mandates the auto shutoff modification.
We do not agree. We have no plans at
this time to mandate a modification of
the auto shutoff for either the CWT or
HST. We have made no change to this
AD in this regard.
Request To Change Paragraph
Identifiers
NWA states that the table in the
‘‘Change to Existing AD’’ section of the
NPRM contains incorrect paragraph
references. NWA states that the
requirement of AD 2002–24–52
paragraph (a) corresponds to paragraph
(f) in the NPRM, not paragraph (g).
NWA also states that the requirement in
AD 2002–24–52 paragraph (b)
corresponds to paragraph (g) in the
NPRM, not paragraph (h).
We infer that NWA is requesting that
the ‘‘Change to Existing AD’’ section be
corrected. We partially agree. We agree
that there is an error in that section.
However, that section does not reappear
in this AD. Therefore, we have made no
change to this AD in this regard.
Explanation of Change to Costs of
Compliance
After the NPRM was issued, we
reviewed the figures we have used over
the past several years to calculate AD
costs to operators. To account for
various inflationary costs in the airline
industry, we find it necessary to
increase the labor rate used in these
calculations from $65 per work hour to
$80 per work hour. The cost impact
information, below, reflects this
increase in the specified hourly labor
rate.
Conclusion
We have carefully reviewed the
available data, including the comments
that have been received, and determined
that air safety and the public interest
require adopting the AD with the
changes described previously. We have
determined that these changes will
neither increase the economic burden
on any operator nor increase the scope
of the AD.
Costs of Compliance
There are about 520 airplanes of the
affected design in the worldwide fleet.
The following table provides the
estimated costs for U.S. operators to
comply with this AD.
jlentini on PROD1PC65 with RULES
ESTIMATED COSTS
Action
AFM revision (required by AD
2002–24–52).
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17:14 Jun 19, 2007
Average labor
rate per hour
Work hours
1
Jkt 211001
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$80
Frm 00013
Number of
U.S.-registered
airplanes
Parts
Cost per airplane
None ........
$80 .........................................
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20JNR1
101
Fleet cost
$8,080
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ESTIMATED COSTS—Continued
Action
Average labor
rate per hour
Work hours
Parts
Number of
U.S.-registered
airplanes
Cost per airplane
Fleet cost
Installation of new IDS software (new action).
Removal of G–13 pin ground
wires (new action).
3
80
100 ...........
340 .........................................
101
34,340
1
80
None ........
0
0
AFM revision (new action) .....
1
80
None ........
80 if an affected airplane is
imported and placed on the
U.S. Register in the future.
80 ...........................................
101
8,080
Authority for This Rulemaking
Title 49 of the United States Code
specifies the FAA’s authority to issue
rules on aviation safety. Subtitle I,
Section 106, describes the authority of
the FAA Administrator. Subtitle VII,
Aviation Programs, describes in more
detail the scope of the Agency’s
authority.
We are issuing this rulemaking under
the authority described in Subtitle VII,
Part A, Subpart III, Section 44701,
‘‘General requirements.’’ Under that
section, Congress charges the FAA with
promoting safe flight of civil aircraft in
air commerce by prescribing regulations
for practices, methods, and procedures
the Administrator finds necessary for
safety in air commerce. This regulation
is within the scope of that authority
because it addresses an unsafe condition
that is likely to exist or develop on
products identified in this rulemaking
action.
Regulatory Findings
We have determined that this AD will
not have federalism implications under
Executive Order 13132. This AD will
not have a substantial direct effect on
the States, on the relationship between
the national government and the States,
or on the distribution of power and
responsibilities among the various
levels of government.
For the reasons discussed above, I
certify that this AD:
(1) Is not a ‘‘significant regulatory
action’’ under Executive Order 12866;
(2) Is not a ‘‘significant rule’’ under
DOT Regulatory Policies and Procedures
(44 FR 11034, February 26, 1979); and
(3) Will not have a significant
economic impact, positive or negative,
on a substantial number of small entities
under the criteria of the Regulatory
Flexibility Act.
We prepared a regulatory evaluation
of the estimated costs to comply with
this AD and placed it in the AD docket.
See the ADDRESSES section for a location
to examine the regulatory evaluation.
List of Subjects in 14 CFR Part 39
Air transportation, Aircraft, Aviation
safety, Incorporation by reference,
Safety.
Adoption of the Amendment
Accordingly, under the authority
delegated to me by the Administrator,
I
the FAA amends 14 CFR part 39 as
follows:
PART 39—AIRWORTHINESS
DIRECTIVES
1. The authority citation for part 39
continues to read as follows:
I
Authority: 49 U.S.C. 106(g), 40113, 44701.
§ 39.13
[Amended]
2. The Federal Aviation
Administration (FAA) amends § 39.13
by removing amendment 39–12993 (68
FR 14, January 2, 2003) and by adding
the following new airworthiness
directive (AD):
I
2007–13–04 Boeing: Amendment 39–15108.
Docket No. FAA–2006–23803;
Directorate Identifier 2005–NM–238–AD.
Effective Date
(a) This AD becomes effective July 25,
2007.
Affected ADs
(b) This AD supersedes AD 2002–24–52. In
addition, after accomplishing the
requirements of paragraphs (h) and (m) of
this AD, the airplane flight manual (AFM)
requirements specified in Table 1 of this AD
may be removed.
TABLE 1.—AFFECTED ADS
AFM requirements of—
Of—
(1)
(2)
(3)
(4)
AD 2001–12–21, amendment 39–12277.
AD 2001–21–07, amendment 39–12478.
AD 2002–19–52, amendment 39–12900.
This AD.
Paragraph (a) ......................................................................................
Paragraph (a) ......................................................................................
Paragraph (c) ......................................................................................
Paragraphs (f) and (g) ........................................................................
Applicability
(c) This AD applies to airplanes identified
in Table 2 of this AD, certificated in any
category.
TABLE 2.—APPLICABILITY
jlentini on PROD1PC65 with RULES
Boeing model—
As identified in Boeing Alert Service Bulletin—
(1) 747–400, 747–400D, and 747–400F series airplanes .......................
(2) 747–400 and 747–400F series airplanes ...........................................
(3) 747–400 and 747–400F series airplanes ...........................................
747–31A2351, Revision 1, dated March 17, 2005.
747–31A2350, Revision 1, dated March 17, 2005.
747–31A2352, Revision 1, dated March 17, 2005.
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Federal Register / Vol. 72, No. 118 / Wednesday, June 20, 2007 / Rules and Regulations
Unsafe Condition
(d) This AD results from fuel system
reviews conducted by the manufacturer. We
are issuing this AD to reduce the potential for
ignition sources inside fuel tanks, which, in
combination with flammable fuel vapors,
could result in fuel tank explosions and
consequent loss of the airplane.
Compliance
(e) You are responsible for having the
actions required by this AD performed within
the compliance times specified, unless the
actions have already been done.
Restatement of Requirements of AD 2002–
24–52
Airplane Flight Manual (AFM) Revision
(f) Within 4 days after receipt of emergency
AD 2002–24–51, instead of complying with
the requirements of paragraph (d) of AD
2002–24–51, revise the Limitations section of
the AFM to include the following (this may
be accomplished by inserting a copy of this
AD into the AFM):
‘‘CERTIFICATE LIMITATIONS
Fueling and use of the horizontal stabilizer
tank (if installed) is prohibited.
The center wing tank (CWT) must contain
a minimum of 17,000 pounds (7,700
kilograms) prior to engine start, if the CWT
override/jettison pumps are to be selected
ON during flight.
The CWT fuel quantity indication system
must be operative to dispatch with CWT
mission fuel.
Both CWT override/jettison pump switches
must be selected OFF at or before CWT fuel
quantity reaches 7,000 pounds (3,200
kilograms), if CWT fuel quantity is less than
50,000 pounds (22,700 kilograms) prior to
engine start. The CWT override pumps may
be selected ON during stabilized cruise
conditions. Both CWT override/jettison
pump switches must be selected OFF at or
before the CWT fuel quantity reaches 3,000
pounds (1,400 kilograms).
Note
With CWT override/jettison pumps
selected OFF and CWT fuel quantity greater
than 6,000 pounds (2,800 kilograms), the
FUEL OVRD CTR L & R EICAS messages will
be displayed. Do not accomplish the
associated non-normal procedure.
Both CWT override/jettison pump switches
must be selected OFF at or before CWT fuel
quantity reaches 3,000 pounds (1,400
kilograms), if CWT fuel quantity is greater
than or equal to 50,000 pounds (22,700
kilograms) prior to engine start.
Both CWT override/jettison pumps must be
selected OFF when either CWT override/
jettison fuel pump low pressure light
illuminates.
Warning
Do not reset a tripped fuel pump circuit
breaker.
Warning
Do not cycle CWT override/jettison pump
switches from ON to OFF to ON with any
continuous low pressure indication present.
Note
The center wing tank may be emptied
normally during an emergency fuel jettison.
Note
In a low fuel situation, both CWT override/
jettison pumps may be selected ON and all
CWT fuel may be used.
33865
If a center wing tank pump fails with fuel
in the center tank, accomplish the FUEL
OVRD CTR L, R non-normal procedure.
If the main tanks are not full, the zero fuel
gross weight of the airplane plus the weight
of CWT tank fuel may exceed the maximum
zero fuel gross weight by up to 7,000 pounds
(3,200 kilograms) for takeoff, climb, cruise,
descent, and landing, provided that the
effects of balance (CG) have been considered.
When defueling any fuel tanks, the Fuel
Pump Low Pressure indication lights must be
monitored and the fuel pumps positioned to
OFF at the first indication of fuel pump low
pressure. Defueling with passengers on board
is prohibited.
The limitations contained in this AD
supersede any conflicting basic airplane
flight manual limitations.’’
(g) If an operator has already complied
with AD 2002–24–51, it can comply with
paragraph (f) of this AD by deleting the
phrase ‘‘if a placard prohibiting its use is
installed’’ from the first paragraph of the
AFM revision required by paragraph (d) of
AD 2002–24–51.
New Actions Required by This AD
Installation of New Integrated Display
System (IDS) Software
(h) Within 6 months after the effective date
of this AD, install new IDS–504 software in
the integrated display units and electronic
flight instrument system/engine indication
and crew alerting system interface units of
the flight deck, in accordance with the
Accomplishment Instructions of the
applicable service bulletin identified in Table
3 of this AD.
TABLE 3.—REVISION 1 OF SERVICE BULLETINS
For model—
Boeing alert service bulletin—
(1) 747–400, 747–400D, and 747–400F series airplanes .......................
(2) 747–400 and 747–400F series airplanes ...........................................
(3) 747–400 and 747–400F series airplanes ...........................................
747–31A2351, Revision 1, dated March 17, 2005.
747–31A2350, Revision 1, dated March 17, 2005.
747–31A2352, Revision 1, dated March 17, 2005.
Note 1: Each service bulletin identified in
Table 3 of this AD refers to Rockwell Collins
Service Bulletin IDS–7000–31–49, IDS–7000–
31–50, or IDS–7000–31–51; all dated June 28,
2004; as applicable; as an additional source
of service information for installing the new
IDS software.
(i) Installing new IDS–504 software before
the effective date of this AD, in accordance
with the applicable service bulletin
identified in Table 4 of this AD or during
production of the airplane, is acceptable for
compliance with the requirements of
paragraph (h) of this AD.
TABLE 4.—ORIGINAL SERVICE BULLETINS FOR INSTALLING IDS–504 SOFTWARE
Boeing alert service bulletin—
(1) 747–400, 747–400D, and 747–400F series airplanes .......................
(2) 747–400 and 747–400F series airplanes ...........................................
(3) 747–400 and 747–400F series airplanes ...........................................
jlentini on PROD1PC65 with RULES
For model—
747–31A2351, dated September 3, 2004.
747–31A2350, dated September 3, 2004.
747–31A2352, dated September 3, 2004.
(j) For airplanes not equipped with an
HST: Installing IDS–503 software before the
effective date of this AD, in accordance with
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17:14 Jun 19, 2007
Jkt 211001
the applicable service bulletin identified in
Table 5 of this AD, is acceptable for
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compliance with the requirements of
paragraph (h) of this AD.
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TABLE 5.—ACCEPTABLE SERVICE BULLETINS FOR INSTALLATION OF IDS–503 SOFTWARE
For model—
Boeing alert service bulletin—
(1) 747–400, –400D, and –400F series airplanes ...................................
(2) 747–400 and –400F series airplanes .................................................
(3) 747–400 and –400F series airplanes .................................................
747–31A2340, Revision 1, dated November 20, 2003.
747–31A2341, Revision 1, dated November 20, 2003.
747–31A2342, Revision 1, dated November 20, 2003.
Note 2: Each service bulletin identified in
Table 5 of this AD refers to Rockwell Collins
Service Bulletin IDS–7000–31–46, IDS–7000–
31–47, or IDS–7000–31–48; all dated April
22, 2003; as applicable; as an additional
source of service information for installing
the IDS–503 software.
(k) Installing IDS–505 or IDS–506 software
during production of the airplane is
acceptable for compliance with the
requirements of paragraph (h) of this AD.
Also, installing IDS–506 software as a retrofit
in accordance with the applicable service
bulletin identified in Table 6 of this AD, is
acceptable for compliance with the
requirements of paragraph (h) of this AD.
TABLE 6.—ACCEPTABLE SERVICE BULLETINS FOR INSTALLATION OF IDS–506 SOFTWARE
For model—
Boeing service bulletin—
(1) 747–400, –400D, and –400F series airplanes ...................................
(2) 747–400 and –400F series airplanes .................................................
(3) 747–400 and –400F series airplanes .................................................
747–31–2376, dated September 5, 2006.
747–31–2377, dated September 5, 2006.
747–31–2378, dated September 5, 2006.
Note 3: Each service bulletin identified in
Table 6 of this AD refers to Rockwell Collins
Service Bulletin IDS–7000–31–52, IDS–7000–
31–53, or IDS–7000–31–54; all dated August
30, 2006; as applicable; as an additional
source of service information for installing
the IDS–506 software.
Removal of Pin Ground Wires
(l) For airplanes on which FR–HiTEMP
fuel pumps have been installed in
accordance with Boeing Service Bulletin
747–28–2258, dated December 19, 2003, or
Revision 1, dated August 11, 2005; or in
production: After installing the new IDS–504
software required by paragraph (h) of this AD
and within 6 months after the effective date
of this AD, remove the ground wire of the
wire integration unit that corresponds to the
connector and pin locations in Table 7 of this
AD, in accordance with a method approved
by the Manager, Seattle Aircraft Certification
Office (ACO), FAA. Chapter 20–41–03 of the
Boeing 747–400 Aircraft Maintenance
Manual is one approved method.
TABLE 7.—CONNECTOR LOCATION
Connector
Pin
L–EIU DM7353CA ............................
C–EIU DM7352CA ...........................
R–EIU DM7351CA ...........................
G13
G13
G13
AFM Revision
jlentini on PROD1PC65 with RULES
(m) Except as specified in paragraph (n) of
this AD, concurrently with the requirements
of paragraph (h) of this AD, revise the
Limitations section of the AFM to include the
following (this may be done by inserting a
copy of this AD into the AFM):
‘‘Certification Limitations
Center Wing Tank (CWT):
The CWT fuel quantity indication system
must be operative to dispatch with CWT
mission fuel.
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Jkt 211001
If the FUEL LO CTR L or R message is
displayed both CWT override/jettison pumps
must be selected OFF.
If the FUEL PRESS CTR L or R message is
displayed, the corresponding CWT override/
jettison pump must be selected OFF.
Note: In a low fuel situation, both CWT
override/jettison pumps may be selected ON
and all CWT fuel may be used.
Horizontal Stabilizer Tank (HST):
The following additional limitations must
be followed if the HST is fueled and used:
The HST fuel quantity indication system
must be operative to dispatch with HST
mission fuel.
If the FUEL PMP STB L or R message is
displayed while on the ground both HST
pumps must be selected OFF.
If the FUEL LO STAB L or R message is
displayed in flight the corresponding HST
pump must be selected OFF.
If the FUEL PRESS STAB L or R message
is displayed the corresponding HST pump
must be selected OFF.
The remaining fuel in the HST must be
considered unusable, and the effects of that
unusable fuel on balance (CG) must be
considered.
Note: In a low fuel situation, both HST
transfer pumps may be selected ON and all
HST fuel may be used.
kilograms) for the CWT, 3,000 pounds (1,400
kilograms) for main tanks, and 2,100 pounds
(1,000 kilograms) for the HST.
The above requirements apply for
defueling or transferring between tanks.’’
(n) For airplanes on which FR–HiTEMP
fuel pumps have been installed in
accordance with Boeing Service Bulletin
747–28–2258, dated December 19, 2003, or
Revision 1, dated August 11, 2005; or in
production: Concurrently with the
requirements of paragraph (l) of this AD,
revise the Limitations section of the AFM in
accordance with paragraph (m) of this AD.
Warning
Do not cycle CWT and HST pump switches
from ON to OFF to ON with any continuous
low pressure indication present.
Do not reset a tripped fuel pump circuit
breaker.
Defueling:
Prior to defueling any fuel tanks, perform
a lamp test of the respective Fuel Pump Low
Pressure indication lights. When defueling,
the Fuel Pump Low Pressure indication
lights must be monitored and the fuel pumps
positioned to OFF at the first indication of
fuel pump low pressure. When defueling
with passengers on board, fuel pump
switches must be selected OFF at or above
approximately 7,000 pounds (3,200
(p) You must use the applicable service
bulletins specified in Table 8 of this AD to
perform the actions that are required by this
AD, unless the AD specifies otherwise. The
Director of the Federal Register approved the
incorporation by reference of these
documents in accordance with 5 U.S.C.
552(a) and 1 CFR part 51. Contact Boeing
Commercial Airplanes, P.O. Box 3707,
Seattle, Washington 98124–2207, for a copy
of this service information. You may review
copies at the FAA, Transport Airplane
Directorate, 1601 Lind Avenue, SW., Renton,
Washington; or at the National Archives and
Records Administration (NARA). For
information on the availability of this
material at NARA, call 202–741–6030, or go
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Alternative Methods of Compliance
(AMOCs)
(o)(1) The Manager, Seattle ACO, FAA, has
the authority to approve AMOCs for this AD,
if requested in accordance with the
procedures found in 14 CFR 39.19.
(2) To request a different method of
compliance or a different compliance time
for this AD, follow the procedures in 14 CFR
39.19. Before using any approved AMOC on
any airplane to which the AMOC applies,
notify your appropriate principal inspector
(PI) in the FAA Flight Standards District
Office (FSDO), or lacking a PI, your local
FSDO.
Material Incorporated by Reference
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to: https://www.archives.gov/federal-register/
cfr/ibr-locations.html.
TABLE 8.—MATERIAL INCORPORATED BY REFERENCE
Revision
level
Service bulletin
(1) Boeing Alert Service Bulletin 747–31A2350 ..............................................................................................
(2) Boeing Alert Service Bulletin 747–31A2351 ..............................................................................................
(3) Boeing Alert Service Bulletin 747–31A2352 ..............................................................................................
Issued in Renton, Washington, on June 8,
2007.
Stephen P. Boyd,
Acting Manager, Transport Airplane
Directorate, Aircraft Certification Service.
[FR Doc. E7–11684 Filed 6–19–07; 8:45 am]
BILLING CODE 4910–13–P
DEPARTMENT OF TRANSPORTATION
Federal Aviation Administration
14 CFR Part 39
[Docket No. FAA–2007–28373; Directorate
Identifier 2007–NM–110–AD; Amendment
39–15104; AD 2007–12–25]
RIN 2120–AA64
Airworthiness Directives; Gulfstream
Model GIV–X, GV, and GV–SP Series
Airplanes
Federal Aviation
Administration (FAA), Department of
Transportation (DOT).
ACTION: Final rule; request for
comments.
AGENCY:
SUMMARY: The FAA is adopting a new
airworthiness directive (AD) for certain
Gulfstream Model GIV–X, GV, and GV–
SP series airplanes. This AD requires
revising the airplane flight manuals
(AFMs) of those airplanes, and doing
repetitive functional checks of the
forward water drain/supply valves and
applicable corrective actions. This AD
also provides for optional terminating
action for the repetitive functional
checks. This AD results from reports of
failed forward water drain/supply
valves on numerous airplanes, and
reports of ice striking the wing-to-body
fairings and engine nose cowls of
several airplanes. We are issuing this
AD to prevent leakage from failed water
drain/supply valves allowing the buildup of ice on the airplane, which could
separate and strike the airplane
structure aft of the failed valves; become
ingested by a propulsion engine; or
become a hazard to persons or property
on the ground.
DATES: This AD becomes effective July
5, 2007.
The Director of the Federal Register
approved the incorporation by reference
of certain publications listed in the AD
as of July 5, 2007.
We must receive comments on this
AD by August 20, 2007.
ADDRESSES: Use one of the following
addresses to submit comments on this
AD.
• DOT Docket Web site: Go to
https://dms.dot.gov and follow the
instructions for sending your comments
electronically.
• Government-wide rulemaking Web
site: Go to https://www.regulations.gov
and follow the instructions for sending
your comments electronically.
• Mail: Docket Management Facility;
U.S. Department of Transportation, 400
Seventh Street, SW., Nassif Building,
Room PL–401, Washington, DC 20590.
• Fax: (202) 493–2251.
• Hand Delivery: Room PL–401 on
the plaza level of the Nassif Building,
400 Seventh Street, SW., Washington,
DC, between 9 a.m. and 5 p.m., Monday
through Friday, except Federal holidays.
Contact Gulfstream Aerospace
Corporation, Technical Publications
Dept., P.O. Box 2206, Savannah, Georgia
31402–2206, for service information
identified in this AD.
FOR FURTHER INFORMATION CONTACT:
Gerald Avella, Aerospace Engineer,
Systems and Equipment Branch, ACE–
119A, FAA, Atlanta Aircraft
Certification Office, One Crown Center,
1895 Phoenix Boulevard, Suite 450,
Date
1
1
1
March 17, 2005.
March 17, 2005.
March 17, 2005.
Atlanta, Georgia 30349; telephone (770)
703–6066; fax (770) 703–6097.
SUPPLEMENTARY INFORMATION:
Discussion
We have received a report of 18
instances of failed forward water drain/
supply valves on Gulfstream Model
GIV–X, GV, and GV–SP series airplanes.
Investigation by the airplane
manufacturer revealed that the water
drain/supply valves can be damaged by
attempted operation when they are
frozen. We also received a report of
seven instances of ice striking the wingto-body fairings and engine nose cowls
of several airplanes. Leakage from failed
water drain/supply valves can allow the
build-up of ice on the airplane, which
could separate and strike the airplane
structure aft of the failed valves; become
ingested by a propulsion engine; or
become a hazard to persons or property
on the ground.
Relevant Service Information
We have reviewed the Gulfstream
airplane flight manual (AFM)
supplements and alert customer
bulletins, including the Joint Aviation
Authority (JAA) Gulfstream AFM
revisions. We have identified these
documents in the following tables.
The Gulfstream AFM supplements
describe procedures for revising the
Normal Procedures section of the AFMs
of the affected airplanes to specify a
functional check of forward water drain/
supply valves, and corrective actions if
necessary. Corrective actions include
purging, deactivating, and securing the
galley and lavatory sinks, or the entire
water system, as applicable, and
placarding those systems ‘‘Inoperative’’
or ‘‘Do Not Use.’’ The AFM supplements
are identified as follows:
GULFSTREAM AFM SUPPLEMENTS
jlentini on PROD1PC65 with RULES
Airplane model
AFM supplement
GIV–X ................................................................................................................................................
G350–2007–01 .................
G450–2007–02 .................
GV–2007–04 ....................
G500–2007–03 .................
GV ......................................................................................................................................................
GV–SP ...............................................................................................................................................
VerDate Aug<31>2005
17:14 Jun 19, 2007
Jkt 211001
PO 00000
Frm 00017
Fmt 4700
Sfmt 4700
E:\FR\FM\20JNR1.SGM
20JNR1
Date
April
April
April
April
12,
12,
12,
12,
2007.
2007.
2007.
2007.
Agencies
[Federal Register Volume 72, Number 118 (Wednesday, June 20, 2007)]
[Rules and Regulations]
[Pages 33859-33867]
From the Federal Register Online via the Government Printing Office [www.gpo.gov]
[FR Doc No: E7-11684]
-----------------------------------------------------------------------
DEPARTMENT OF TRANSPORTATION
Federal Aviation Administration
14 CFR Part 39
[Docket No. FAA-2006-23803; Directorate Identifier 2005-NM-238-AD;
Amendment 39-15108; AD 2007-13-04]
RIN 2120-AA64
Airworthiness Directives; Boeing Model 747-400, 747-400D, and
747-400F Series Airplanes
AGENCY: Federal Aviation Administration (FAA), Department of
Transportation (DOT).
ACTION: Final rule.
-----------------------------------------------------------------------
SUMMARY: The FAA is superseding an existing airworthiness directive
(AD), which applies to all Boeing Model 747-400, -400D, and -400F
series airplanes. That AD currently requires revising the airplane
flight manual (AFM) to require the flightcrew to maintain certain
minimum fuel levels in the center fuel tanks, and to prohibit the use
of the horizontal stabilizer fuel tank. This new AD requires installing
new integrated display system (IDS) software; and also requires
revising the AFM to include procedures to prevent dry operation of the
center wing and horizontal stabilizer fuel tanks, for maintaining
minimum fuel levels, and for de-fueling fuel tanks. For certain
airplanes, this new AD also requires removing certain program pin
ground wires of the IDS. This AD results from fuel system reviews
conducted by the manufacturer. We are issuing this AD to reduce the
potential for ignition sources inside fuel tanks, which, in combination
with flammable fuel vapors, could result in fuel tank explosions and
consequent loss of the airplane.
DATES: This AD becomes effective July 25, 2007.
The Director of the Federal Register approved the incorporation by
reference of certain publications listed in the AD as of July 25, 2007.
ADDRESSES: You may examine the AD docket on the Internet at https://
dms.dot.gov or in person at the U.S. Department of Transportation,
Docket Operations, M-30, West Building Ground Floor, Room W12-140, 1200
New Jersey Avenue SE., Washington, DC.
Contact Boeing Commercial Airplanes, P.O. Box 3707, Seattle,
Washington 98124-2207, for service information identified in this AD.
FOR FURTHER INFORMATION CONTACT: Sulmo Mariano, Aerospace Engineer,
Propulsion Branch, ANM-140S, FAA, Seattle Aircraft Certification
Office, 1601 Lind Avenue, SW., Renton, Washington 98057-3356; telephone
(425) 917-6501; fax (425) 917-6590.
SUPPLEMENTARY INFORMATION:
Examining the Docket
You may examine the AD docket on the Internet at https://dms.dot.gov
or in person at the Docket Management Facility office between 9 a.m.
and 5 p.m., Monday through Friday, except Federal holidays. The Docket
Operations office (telephone (800) 647-5527) is located on the ground
floor of the West Building at the DOT street address stated in the
ADDRESSES section.
Discussion
The FAA issued a notice of proposed rulemaking (NPRM) to amend 14
CFR part 39 to include an AD that supersedes AD 2002-24-52, amendment
39-12993 (68 FR 14, January 2, 2003). The existing AD applies to
certain Boeing Model 747-400, 747-400D, and 747-400F series airplanes.
That NPRM was published in the Federal Register on February 8, 2006 (71
FR 6404). That NPRM proposed to continue to require revising the
airplane flight manual (AFM) to require the flightcrew to maintain
certain minimum fuel levels in the center fuel tanks, and to prohibit
the use of the horizontal stabilizer fuel tank. That NPRM also proposed
to require installing new integrated display software (IDS) in the
integrated display units and electronic flight instrument system/engine
indication and crew alerting system (EICAS) interface units (EIUs) of
the flight deck. In addition, that NPRM proposed to require revising
the AFM to include procedures to prevent dry operation of the center
wing and horizontal stabilizer fuel tanks; for maintaining minimum fuel
levels; and for de-fueling fuel tanks. For certain airplanes, that NPRM
also proposed to require removing G13 pin ground wires of a certain
wire integration unit of the EIUs at certain connector locations.
Comments
We have considered the following comments on the NPRM.
Request To Supersede Another AD
Japan Airlines requests that paragraph (b) of the NPRM be revised
to supersede
[[Page 33860]]
AD 2002-24-51, amendment 39-12992 (68 FR 10, January 2, 2003), in
addition to AD 2002-24-52. Japan Airlines believes that Boeing Model
747-400 series airplanes are still subject to the requirements of AD
2002-24-51.
We do not agree. This AD supersedes AD 2002-24-52 and affects
Boeing Model 747-400, -400D, and -400F airplanes identified in
paragraph (c) of this AD. AD 2002-24-52 superseded (cancelled) the
requirements of only paragraph (d) of AD 2002-24-51, as indicated in
paragraph (a) of AD 2002-24-52 (paragraph (f) of this AD). Operators of
affected airplanes identified in AD 2002-24-51 must comply with the
remaining applicable requirements of that AD. This new AD retains all
requirements of AD 2002-24-52. As a result, certain paragraph
identifiers of AD 2002-24-51 have been changed in this AD. We have made
no change to the AD in this regard.
Requests To Explain Why Earlier Software Version Is Not Acceptable for
Compliance
The Air Transport Association (ATA), on behalf of one of its
members, Northwest Airlines (NWA), and Japan Airlines request that we
explain why installation of IDS-504 software is mandatory whereas
installation of IDS-503 software has not been mandated by any AD. Japan
Airlines and NWA believe that IDS-503 software is the same as IDS-504
software for EICAS messaging logic for operating fuel pumps.
We agree with the commenters' requests to explain why installation
of IDS-504 software is mandatory. IDS-503 software provides redundant
indication of impending dry operation of a fuel pump for the center
wing tank (CWT), but provides indication of fuel pump low pressure for
only the horizontal stabilizer tank (HST). IDS-504 software provides
redundant indication to the flightcrew of impending dry operation of a
fuel pump for both the CWT and HST. As discussed in the NPRM, the
preamble to AD 2002-24-52 explains that we consider the requirements in
that AD ``interim action,'' and that we were considering further
rulemaking. We now have determined that further rulemaking is necessary
to require installation of IDS-504 software (final action) to address
the identified unsafe condition, and this AD follows from that
determination.
Requests To Allow Other IDS Software Versions
Boeing, Japan Airlines, NWA, and United Airlines request that
certain IDS software versions (and related service information) other
than IDS-504 software be acceptable for compliance with the
requirements of paragraph (h) of the NPRM. The commenters provide the
following justifications for their requests.
1. United Airlines, and ATA, on behalf of NWA, state that the FAA
has previously approved alternative method of compliance (AMOC) 140S-
03-173 to AD 2002-24-52 (reference Boeing Alert Service Bulletin 747-
31A2341, Revision 1, dated November 20, 2003), which installed IDS-503
software. United and NWA believe the requirements in the NPRM are met
by incorporating that AMOC. United Airlines and NWA note that Boeing
Alert Service Bulletins 747-31A2341, Revision 1, and 747-31A2352,
Revision 1, dated March 17, 2005, state, ``The baseline installation of
this IDS-504 software (no program pin changes) will provide messaging
associated with fuel pump operation that is identical to the IDS-503
messaging.'' Boeing states that the results of a software logic review
indicate that the alert messaging of the IDS-503 software for the HST
and CWT is identical to that of the IDS-504 software. Boeing notes that
it has issued service information for installing IDS-503 software.
We partially agree. We do not agree with the commenters that IDS-
503 software messages are identical to those of IDS-504 software. We
have confirmed with Boeing that IDS-504 software contains different
EICAS messages related to fuel pump operation depending on which
hardware program pin is connected to an electrical ground. Only one of
those available configurations provides fuel pump messages identical to
those of IDS-503 software. In AMOC 140S-03-173, we approved that
particular configuration as an AMOC to AD 2002-24-52 for active
monitoring of the fuel quantity for both the CWT and HST, because it
provided an improvement to the shutoff procedure required by that AD.
However, we did not consider that AMOC to be acceptable as a final
configuration. As explained in the ``Requests To Explain Why Earlier
Software Version Is Not Acceptable for Compliance'' section of this AD,
we consider the requirements of AD 2002-24-52 to be interim action.
Installation of IDS-504 software will provide a higher level of safety
than the interim requirements of AD 2002-24-52, because the flightcrew
will no longer be required to actively monitor fuel tank quantity to
determine the appropriate time to shut off the fuel pumps.
We do agree with the commenters that IDS-503 software should be
considered acceptable for compliance with the requirements in paragraph
(h), but only for affected airplanes not equipped with an HST.
Therefore, we have added new paragraph (j) to this AD (and redesignated
subsequent paragraphs) to include that provision. In addition, we have
revised ``new IDS software'' to ``new IDS-504 software'' in paragraphs
(h) and (i) of this AD to clarify which software version those
paragraphs are referring to and to distinguish that software version
from the other software version specified in new paragraph (j).
2. Boeing and United Airlines state that the alert messaging of
IDS-505 (delivered in production only) and IDS-506 software for the HST
and CWT is identical to that of IDS-504 software. Boeing notes that no
service information is available for installation of IDS-505 software,
and that the service bulletins for installing IDS-506 software have not
yet been released. Japan Airlines notes that IDS-505 and -506 software
have been already released, and that it would need to request an AMOC
to the requirements of the NPRM.
We agree with the commenters that IDS-505 software installed during
production of the airplane and IDS-506 software installed either during
production of the airplane or in service are acceptable substitutes for
IDS-504 software. As noted by Boeing, there is no service information
for installation of IDS-505 software (IDS-505 software is being
installed only during production). Since Boeing submitted its NPRM
comments, it has issued and we have approved the service bulletins in
the following table for installing IDS-506 software as an acceptable
method of compliance with the requirements of paragraph (h) of this AD:
Table.--Acceptable Service Bulletins for Installation of IDS-506
Software
------------------------------------------------------------------------
Boeing service bulletin-- For model--
------------------------------------------------------------------------
747-31-2376, dated September 5, 2006... 747-400, -400D, and -400F
series airplanes.
747-31-2377, dated September 5, 2006... 747-400 and -400F series
airplanes.
[[Page 33861]]
747-31-2378, dated September 5, 2006... 747-400 and -400F series
airplanes.
------------------------------------------------------------------------
Each of these service bulletins refers to Rockwell Collins Service
Bulletins IDS-7000-31-52, IDS-7000-31-53, and IDS-7000-31-54, as
applicable; all dated August 30, 2006; as applicable; as an additional
source of service information for installing the IDS-506 software.
Therefore, we have added new paragraph (k) to this AD (and redesignated
subsequent paragraphs) that allows either installing IDS-505 in
production or IDS-506 software in production or in service as an
acceptable method of compliance with the requirements of paragraph (h).
We also have included new Note 3, which provides information about the
Rockwell Collins service bulletins identified previously. In addition,
we have revised paragraph (i) of this AD to allow installing IDS-504
software ``during production of the airplane'' as an acceptable method
of compliance with the requirements of paragraph (h).
Request To Revise Compliance Time for Installing New IDS Software
Boeing requests that the compliance time in paragraph (h) of the
NPRM for installing new IDS software be revised from 6 months to 12
months. Boeing cites several reasons for their request (develop
internal engineering, acquire necessary parts, accomplish the change
without creating flight schedule interruptions, etc.).
We do not agree. In developing an appropriate compliance time for
installing new IDS software, we considered the safety implications and
the practical aspect of accomplishing the installation within a period
of time that corresponds to the normal scheduled maintenance for most
affected operators. In addition, we considered the facts that the
installation takes three work hours, parts (software diskettes) are
readily available and easily transportable, and many of the
approximately 520 affected airplanes worldwide have already been
modified. Furthermore, during development of the NPRM, we had several
meetings with Boeing to determine the appropriate compliance time. In
consideration of these items, we have determined that a 6-month
compliance time will ensure an acceptable level of safety and allow the
installation to be done during scheduled maintenance intervals for most
affected operators. We have made no change to the AD in this regard.
Request To Revise Requirements for Removing Pin Ground Wires of the FR-
HiTemp Fuel Pumps
Boeing requests that the fourth paragraph of the ``FAA's
Determination and Requirements of the Proposed AD'' section of the NPRM
be revised for clarification purposes. Boeing suggests removing the
wording that parallels the procedures specified in Boeing Service
Bulletin 747-28-2258, Revision 1, dated August 11, 2005, for
identification and location of the ground wire, and in Boeing Standard
Wiring Practices Manual (SWPM) 20-72-18 for removal of the ground
wires. (Boeing Service Bulletin 747-28-2258 describes procedures for
installing FR-HiTemp fuel pumps.)
We partially agree. We do not agree with Boeing's suggestion to
refer to Boeing Service Bulletin 747-28-2258, Revision 1, and Boeing
SWPM 20-72-18, as appropriate sources of service information for
accomplishing the wire removal specified in paragraph (l) of this AD
(paragraph (j) of the NPRM). We acknowledge that Boeing Service
Bulletin 747-28-2258 contains procedures for identification and
location of the ground wire to be removed; however, it does not contain
procedures for removing the ground wires. SWPMs are not FAA-approved,
and the procedures specified in the SWPMs vary from operator to
operator. There is no assurance that each operator's SWPM contains the
identical actions specified in paragraph (l).
In addition, it is essential that we have feedback as to the type
of removals being made. Given that possible new relevant issues might
be revealed during this process, it is imperative that we have such
feedback. Only by reviewing removal approvals can we be assured of this
feedback and of the adequacy of the removal methods. Since the Manager
of the Seattle Aircraft Certification Office (ACO) is accountable for
the primary oversight of the actions regarding this AD, it is
appropriate that he be this single point of approval. His involvement,
therefore, is warranted in the development and approval of removing pin
ground wires.
We do agree with Boeing that the actions related to removing pin
ground wires in the preamble and in paragraph (l) need to be clarified.
We have revised paragraph (l) accordingly. The ``FAA's Determination
and Requirements of the Proposed AD'' section of the NPRM does not
reappear in the AD.
As a result of this change to paragraph (l), we also have revised
paragraph (m) of this AD and added a new paragraph (n) to the AD. These
changes clarify that, for airplanes equipped with FR-HiTemp fuel pumps,
the concurrent AFM revision requirements of paragraph (m) must be done
only after removing the pin ground wires in accordance with paragraph
(l).
In addition, we have determined that the compliance time of
``before further flight after installing the new IDS software required
by paragraph (h) of this AD'' specified in paragraph (j) of the NPRM
(paragraph (l) of the final rule) can be extended somewhat. We intended
to require the removal of pin ground wires at a time that would
coincide with regularly scheduled maintenance visits for the majority
of the affected fleet, when the airplanes would be located at a base
where special equipment and trained personnel would be readily
available, if necessary. We now recognize that a compliance time of
``after installing the new IDS-504 software required by paragraph (h)
of this AD and within 6 months after the effective date of this AD''
corresponds more closely to the interval representative of most of the
affected operators' normal maintenance schedules. We have revised
paragraph (l) accordingly. We do not consider that this extension will
adversely affect safety.
Request To Refer to a Later Revision of Referenced Service Bulletin
Japan Airlines requests that the NPRM be revised to refer to
Revision 2 of Boeing Alert Service Bulletin 747-31A2351 when Boeing
issues it. Japan Airlines notes that the NPRM refers to Boeing Alert
Service Bulletin 747-31A2351, Revision 1, dated March 17, 2005, as an
appropriate source of service information for installing new IDS-504
software. Japan Airlines states that Revision 1 of the service bulletin
contains a typographical error, and that Boeing is planning to revise
it.
We acknowledge that there is a typographical error in Revision 1 of
the service bulletin. However, the error does not compromise the
actions described in the service bulletin. In addition, Boeing has
informed us that the release date of
[[Page 33862]]
Revision 2 of the service bulletin is unknown. We do not consider that
delaying this action until after the release of the manufacturer's
planned service bulletin is warranted. Therefore, we have made no
change to the AD in this regard.
Request To Allow Previously Approved AMOCs
British Airways (BA) requests that AMOCs 140S-03-319 (which allows
installation of FR-HiTEMP fuel pumps) and 140S-04-31 (which allows
installation of FR-HiTEMP fuel pumps in accordance with Boeing Service
Bulletin 747-28-2258), previously approved in accordance with certain
ADs, continue to be approved as AMOCs for the proposed requirements of
the NPRM. BA states that the NPRM just consolidates the various
existing ADs into one AD and does not address any new unsafe condition.
Therefore, BA contends that the existing AMOCs still fully mitigate the
NPRM.
BA states that the only new safety feature of the NPRM is the
integrated display flight deck messages, which are triggered by low
fuel pressure signals from existing pressure switches. BA also states
that the pressure switch indication can flicker for minutes before a
stable condition occurs, which could cause a flight deck indication
delay before a latched message is set for the flightcrew to act on. BA
adds that a fuel pump will have numerous re-prime (wet/vapor) cycles
before it is shut down during low-pressure instability, possibly
causing a fuel pump to run dry. BA states that there are other single
failures, such as software errors, fuel pressure switches not operating
properly, and flightcrew delays responding to flight deck messages,
that add to the possibility of the fuel pump running dry for unknown
periods of time. Finally, BA asserts that the continued safe operation
of an airplane equipped with FR-HiTEMP fuel pumps does not depend on
the knowledge of low-pressure messages or the accuracy of those
messages.
We do not agree with BA's conclusion that the installation of FR-
HiTEMP fuel pumps satisfies the requirements of this AD. We have
determined that installing FR-HiTEMP fuel pumps alone does not make the
pumping system compliant with the requirements of 14 CFR part 25 and
does not adequately address the unsafe conditions identified from the
SFAR 88 review. More work is necessary for airplanes equipped with FR-
HiTEMP fuel pumps. As specified in paragraph (l) of the AD, for
airplanes on which FR-HiTEMP fuel pumps have been incorporated in
accordance with Boeing Service Bulletin 747-28-2258, dated December 19,
2003, or Revision 1, dated August 11, 2005, G13 pin ground wires must
be removed after installing the new IDS-504 software in accordance with
paragraph (h) of this AD. This will correctly configure the EIU for wet
shutoff messaging.
We find that BA might misunderstand the operation of the fuel pump
indications specified in this AD, and that clarification is necessary.
The primary indication to the flightcrew that the fuel pumps should be
shut off is the low-fuel advisory message, which is driven by the fuel
quantity indication system (FQIS). The flightcrew is trained to shut
off the pump when that message appears. If the flightcrew fails to shut
off the pump at that time, approximately 30 seconds to 2 minutes later
(depending on the pump position, fuel flow, and the airplane attitude),
a caution level pump low pressure message and aural warning are
triggered. This second message is driven by a pump outlet low pressure
switch. We have determined that this redundant message scheme and the
associated flightcrew procedures provide an acceptable level of safety
by ensuring that dry operation of fuel pumps for a period long enough
to create a fuel tank ignition risk will not occur.
In addition, we recognize that fuel pressure switch failures are
possible. We have determined there is adequate redundancy in the FQIS
and adequate procedures and flightcrew training to ensure that dry
operation of fuel pumps for a period long enough to create a fuel tank
ignition risk will not occur. We also recognize that there is always
some potential for error in the software development process, but we
have determined that the industry standard for software development and
certification process, which is used by Boeing and its suppliers,
provides an appropriate level of software design assurance for these
display functions.
Request To Add Airplanes to Paragraph (j) of the NPRM
Japan Airlines requests that we revise the first sentence in
paragraph (j) of the NPRM (redesignated as paragraph (l) in the AD) to
include airplanes on which FR-HiTEMP fuel pumps were incorporated in
production. Japan Airlines states that some of their airplanes had FR-
HiTEMP fuel pumps installed in production, and that Boeing Service
Bulletin 747-28-2258, dated December 19, 2003; or Revision 1, dated
August 11, 2005; does not apply to those airplanes. The commenter
contends that the G13 pin ground wires can be removed in accordance
with Part 10 through Part 28 of Boeing Service Bulletin 747-28-2258,
Revision 1, when EICAS messaging logic for fuel pump operation is
desired due to low pressure indication (i.e., when the operator decides
to do the removal).
We partially agree. We agree with Japan Airlines that the removal
specified in paragraph (l) of this AD must be done on airplanes on
which FR-HiTEMP fuel pumps were incorporated in production. However, we
do not agree with Japan Airlines that the removal specified in
paragraph (l) can be done at a time convenient to operators. We have
determined that installing FR-HiTEMP fuel pumps alone does not make the
pumping system compliant with the requirements of 14 CFR part 25 and
does not adequately address the unsafe conditions identified from the
SFAR 88 review. Further, as discussed previously, we acknowledge that
Boeing Service Bulletin 747-28-2258, Revision 1, contains procedures
for identification and location of the ground wire to be removed;
however, it does not contain procedures for removing the ground wires.
Therefore, we have revised paragraph (l) to include airplanes on which
FR-HiTEMP fuel pumps have been incorporated in production.
Requests To Revise Certification Limitations
Boeing requests that the following Certification Limitations of
paragraph (k) of the NPRM (redesignated as paragraph (m) in the AD) be
deleted:
1. ``The CWT must contain a minimum of 17,000 pounds (7,700
kilograms) prior to engine start, if the CWT override/jettison pumps
are to be selected ON during takeoff.'' Boeing states that installing
the new IDS software in accordance with the NPRM provides the
appropriate messaging for this operation. Boeing also states that this
operation (i.e., managing the fuel quantity of each tank to ensure that
the fuel pumps are not running dry) is now part of the basic flightcrew
training. In addition, Boeing states that the IDS logic provides for a
higher wet shut-off level (7,000 pounds) if that fuel quantity is
reached and climb attitude is detected (greater than 5 degrees).
We agree. We have determined that incorporating the new IDS
software provides messaging to the flightcrew indicating that the fuel
pumps must be OFF at takeoff if the fuel quantity is less than 17,000
pounds and if the fuel pumps are selected ON. Therefore, the limitation
``The CWT must contain a minimum of 17,000 pounds (7,700 kilograms)
prior to engine start, if the CWT override/jettison pumps are to be
[[Page 33863]]
selected ON during takeoff'' specified in paragraph (k) of the NPRM is
no longer necessary. We have revised paragraph (m) of this AD
accordingly.
2. ``Center Wing Tank (CWT): The CWT fuel quantity indication
system must be operative to dispatch with CWT mission fuel,'' and ``The
HST fuel quantity indication system must be operative to dispatch with
HST mission fuel.'' Boeing states that the Master Minimum Equipment
List (MMEL) addresses operations with inoperative equipment, and that
it was revised in 2003 to address this issue.
We do not agree. The results of the system safety analysis
performed during the SFAR 88 review to show compliance with 14 CFR part
25 requirements concluded that the indications driven by the FQIS
signals are required for safe operation. Operation with the FQIS
inoperative would revert the fuel pump indications to a configuration
similar to the existing configuration, which has been found non-
compliant with 14 CFR part 25 requirements. The existing MMEL will be
revised to delete the FQIS relief for the CWT and HST. Until that
revision occurs, the requirements of this AD would apply and prevail
over the MMEL. We have made no change to the AD in this regard.
Japan Airlines requests that the Certification Limitations of
paragraph (k) of the NPRM (redesignated as paragraph (m) in the AD) be
revised as follows:
1. Either add a statement that there is no minimum requirement for
the fuel quantity in the CWT, if the CWT override/jettison fuel pumps
are OFF at takeoff, or clarify paragraph (k) in this regard. Japan
Airlines notes that the Certification Limitations, in part, states,
``The [CWT] must contain a minimum of 17,000 pounds prior to engine
start, if the CWT override/jettison pumps are to be selected ON during
takeoff.''
We partially agree. We agree with Japan Airlines's understanding of
the intent of the Certification Limitations of paragraph (m) of this
AD. As discussed previously, we have determined that the limitation
``The CWT must contain a minimum of 17,000 pounds (7,700 kilograms)
prior to engine start, if the CWT override/jettison pumps are to be
selected ON during takeoff'' specified in paragraph (k) of the NPRM is
no longer necessary and have revised paragraph (m) of this AD
accordingly.
2. Add the following:
``Note: In a low fuel situation, both CWT override/
jettison pumps may be selected ON and all CWT fuel may be used''; and
``Note: In a low fuel situation, both HST transfer pumps
may be selected ON and all HST fuel may be used.''
Japan Airlines notes that according to AMOC 140S-03-173, these
notes have been established.
We agree and have revised paragraph (m) of this AD accordingly.
3. Revise a typographical error from ``FUEL LOW STAB L OR R'' to
``FUEL LO STAB L OR R.''
We agree and have revised paragraph (m) of this AD accordingly.
4. Add the following: ``Warning: Do not cycle CWT and HST pump
switches from ON to OFF to ON with any continuous low pressure
indication present.'' Japan Airlines states that according to AMOC
140S-03-173, this warning has been established.
We agree and have revised paragraph (m) of this AD accordingly.
5. Revise the phrase ``defueling any fuels tanks'' to ``defueling
any fuel tanks or transferring between tanks.'' Japan Airlines states
that according to AMOC 140S-03-173, the defueling requirements in AD
2002-24-52 apply for defueling or transferring between tanks.
We partially agree. We agree with Japan Airlines that paragraph (m)
needs to be revised to address any fuel pump that might run dry during
fuel transfer. However, we have revised paragraph (m) in a different
manner than suggested by Japan Airlines. We added a sentence at the end
of the Certification Limitations in paragraph (m) that reads, ``The
above requirements apply for defueling or transferring between tanks.''
Request To Require Prior or Concurrent Requirements
NWA believes that we may be mandating a prerequisite modification
for the anticipated modification of the fuel system auto shutoff. NWA
requests that this be done by requiring the service bulletins
identified in Table 2 of the NPRM as prior or concurrent requirements
to an AD that also mandates the auto shutoff modification.
We do not agree. We have no plans at this time to mandate a
modification of the auto shutoff for either the CWT or HST. We have
made no change to this AD in this regard.
Request To Change Paragraph Identifiers
NWA states that the table in the ``Change to Existing AD'' section
of the NPRM contains incorrect paragraph references. NWA states that
the requirement of AD 2002-24-52 paragraph (a) corresponds to paragraph
(f) in the NPRM, not paragraph (g). NWA also states that the
requirement in AD 2002-24-52 paragraph (b) corresponds to paragraph (g)
in the NPRM, not paragraph (h).
We infer that NWA is requesting that the ``Change to Existing AD''
section be corrected. We partially agree. We agree that there is an
error in that section. However, that section does not reappear in this
AD. Therefore, we have made no change to this AD in this regard.
Explanation of Change to Costs of Compliance
After the NPRM was issued, we reviewed the figures we have used
over the past several years to calculate AD costs to operators. To
account for various inflationary costs in the airline industry, we find
it necessary to increase the labor rate used in these calculations from
$65 per work hour to $80 per work hour. The cost impact information,
below, reflects this increase in the specified hourly labor rate.
Conclusion
We have carefully reviewed the available data, including the
comments that have been received, and determined that air safety and
the public interest require adopting the AD with the changes described
previously. We have determined that these changes will neither increase
the economic burden on any operator nor increase the scope of the AD.
Costs of Compliance
There are about 520 airplanes of the affected design in the
worldwide fleet. The following table provides the estimated costs for
U.S. operators to comply with this AD.
Estimated Costs
--------------------------------------------------------------------------------------------------------------------------------------------------------
Number of U.S.-
Action Work hours Average labor Parts Cost per airplane registered Fleet cost
rate per hour airplanes
--------------------------------------------------------------------------------------------------------------------------------------------------------
AFM revision (required by AD 2002-24- 1 $80 None.................. $80..................... 101 $8,080
52).
[[Page 33864]]
Installation of new IDS software (new 3 80 100................... 340..................... 101 34,340
action).
Removal of G-13 pin ground wires (new 1 80 None.................. 80 if an affected 0 0
action). airplane is imported
and placed on the U.S.
Register in the future.
AFM revision (new action)............. 1 80 None.................. 80...................... 101 8,080
--------------------------------------------------------------------------------------------------------------------------------------------------------
Authority for This Rulemaking
Title 49 of the United States Code specifies the FAA's authority to
issue rules on aviation safety. Subtitle I, Section 106, describes the
authority of the FAA Administrator. Subtitle VII, Aviation Programs,
describes in more detail the scope of the Agency's authority.
We are issuing this rulemaking under the authority described in
Subtitle VII, Part A, Subpart III, Section 44701, ``General
requirements.'' Under that section, Congress charges the FAA with
promoting safe flight of civil aircraft in air commerce by prescribing
regulations for practices, methods, and procedures the Administrator
finds necessary for safety in air commerce. This regulation is within
the scope of that authority because it addresses an unsafe condition
that is likely to exist or develop on products identified in this
rulemaking action.
Regulatory Findings
We have determined that this AD will not have federalism
implications under Executive Order 13132. This AD will not have a
substantial direct effect on the States, on the relationship between
the national government and the States, or on the distribution of power
and responsibilities among the various levels of government.
For the reasons discussed above, I certify that this AD:
(1) Is not a ``significant regulatory action'' under Executive
Order 12866;
(2) Is not a ``significant rule'' under DOT Regulatory Policies and
Procedures (44 FR 11034, February 26, 1979); and
(3) Will not have a significant economic impact, positive or
negative, on a substantial number of small entities under the criteria
of the Regulatory Flexibility Act.
We prepared a regulatory evaluation of the estimated costs to
comply with this AD and placed it in the AD docket. See the ADDRESSES
section for a location to examine the regulatory evaluation.
List of Subjects in 14 CFR Part 39
Air transportation, Aircraft, Aviation safety, Incorporation by
reference, Safety.
Adoption of the Amendment
0
Accordingly, under the authority delegated to me by the Administrator,
the FAA amends 14 CFR part 39 as follows:
PART 39--AIRWORTHINESS DIRECTIVES
0
1. The authority citation for part 39 continues to read as follows:
Authority: 49 U.S.C. 106(g), 40113, 44701.
Sec. 39.13 [Amended]
0
2. The Federal Aviation Administration (FAA) amends Sec. 39.13 by
removing amendment 39-12993 (68 FR 14, January 2, 2003) and by adding
the following new airworthiness directive (AD):
2007-13-04 Boeing: Amendment 39-15108. Docket No. FAA-2006-23803;
Directorate Identifier 2005-NM-238-AD.
Effective Date
(a) This AD becomes effective July 25, 2007.
Affected ADs
(b) This AD supersedes AD 2002-24-52. In addition, after
accomplishing the requirements of paragraphs (h) and (m) of this AD,
the airplane flight manual (AFM) requirements specified in Table 1
of this AD may be removed.
Table 1.--Affected ADs
------------------------------------------------------------------------
AFM requirements of-- Of--
------------------------------------------------------------------------
(1) Paragraph (a)...................... AD 2001-12-21, amendment 39-
12277.
(2) Paragraph (a)...................... AD 2001-21-07, amendment 39-
12478.
(3) Paragraph (c)...................... AD 2002-19-52, amendment 39-
12900.
(4) Paragraphs (f) and (g)............. This AD.
------------------------------------------------------------------------
Applicability
(c) This AD applies to airplanes identified in Table 2 of this
AD, certificated in any category.
Table 2.--Applicability
------------------------------------------------------------------------
As identified in Boeing Alert
Boeing model-- Service Bulletin--
------------------------------------------------------------------------
(1) 747-400, 747-400D, and 747-400F 747-31A2351, Revision 1, dated
series airplanes. March 17, 2005.
(2) 747-400 and 747-400F series 747-31A2350, Revision 1, dated
airplanes. March 17, 2005.
(3) 747-400 and 747-400F series 747-31A2352, Revision 1, dated
airplanes. March 17, 2005.
------------------------------------------------------------------------
[[Page 33865]]
Unsafe Condition
(d) This AD results from fuel system reviews conducted by the
manufacturer. We are issuing this AD to reduce the potential for
ignition sources inside fuel tanks, which, in combination with
flammable fuel vapors, could result in fuel tank explosions and
consequent loss of the airplane.
Compliance
(e) You are responsible for having the actions required by this
AD performed within the compliance times specified, unless the
actions have already been done.
Restatement of Requirements of AD 2002-24-52
Airplane Flight Manual (AFM) Revision
(f) Within 4 days after receipt of emergency AD 2002-24-51,
instead of complying with the requirements of paragraph (d) of AD
2002-24-51, revise the Limitations section of the AFM to include the
following (this may be accomplished by inserting a copy of this AD
into the AFM):
``CERTIFICATE LIMITATIONS
Fueling and use of the horizontal stabilizer tank (if installed)
is prohibited.
The center wing tank (CWT) must contain a minimum of 17,000
pounds (7,700 kilograms) prior to engine start, if the CWT override/
jettison pumps are to be selected ON during flight.
The CWT fuel quantity indication system must be operative to
dispatch with CWT mission fuel.
Both CWT override/jettison pump switches must be selected OFF at
or before CWT fuel quantity reaches 7,000 pounds (3,200 kilograms),
if CWT fuel quantity is less than 50,000 pounds (22,700 kilograms)
prior to engine start. The CWT override pumps may be selected ON
during stabilized cruise conditions. Both CWT override/jettison pump
switches must be selected OFF at or before the CWT fuel quantity
reaches 3,000 pounds (1,400 kilograms).
Note
With CWT override/jettison pumps selected OFF and CWT fuel
quantity greater than 6,000 pounds (2,800 kilograms), the FUEL OVRD
CTR L & R EICAS messages will be displayed. Do not accomplish the
associated non-normal procedure.
Both CWT override/jettison pump switches must be selected OFF at
or before CWT fuel quantity reaches 3,000 pounds (1,400 kilograms),
if CWT fuel quantity is greater than or equal to 50,000 pounds
(22,700 kilograms) prior to engine start.
Both CWT override/jettison pumps must be selected OFF when
either CWT override/jettison fuel pump low pressure light
illuminates.
Warning
Do not reset a tripped fuel pump circuit breaker.
Warning
Do not cycle CWT override/jettison pump switches from ON to OFF
to ON with any continuous low pressure indication present.
Note
The center wing tank may be emptied normally during an emergency
fuel jettison.
Note
In a low fuel situation, both CWT override/jettison pumps may be
selected ON and all CWT fuel may be used.
If a center wing tank pump fails with fuel in the center tank,
accomplish the FUEL OVRD CTR L, R non-normal procedure.
If the main tanks are not full, the zero fuel gross weight of
the airplane plus the weight of CWT tank fuel may exceed the maximum
zero fuel gross weight by up to 7,000 pounds (3,200 kilograms) for
takeoff, climb, cruise, descent, and landing, provided that the
effects of balance (CG) have been considered.
When defueling any fuel tanks, the Fuel Pump Low Pressure
indication lights must be monitored and the fuel pumps positioned to
OFF at the first indication of fuel pump low pressure. Defueling
with passengers on board is prohibited.
The limitations contained in this AD supersede any conflicting
basic airplane flight manual limitations.''
(g) If an operator has already complied with AD 2002-24-51, it
can comply with paragraph (f) of this AD by deleting the phrase ``if
a placard prohibiting its use is installed'' from the first
paragraph of the AFM revision required by paragraph (d) of AD 2002-
24-51.
New Actions Required by This AD
Installation of New Integrated Display System (IDS) Software
(h) Within 6 months after the effective date of this AD, install
new IDS-504 software in the integrated display units and electronic
flight instrument system/engine indication and crew alerting system
interface units of the flight deck, in accordance with the
Accomplishment Instructions of the applicable service bulletin
identified in Table 3 of this AD.
Table 3.--Revision 1 of Service Bulletins
------------------------------------------------------------------------
Boeing alert service bulletin--
For model--
------------------------------------------------------------------------
(1) 747-400, 747-400D, and 747-400F 747-31A2351, Revision 1, dated
series airplanes. March 17, 2005.
(2) 747-400 and 747-400F series 747-31A2350, Revision 1, dated
airplanes. March 17, 2005.
(3) 747-400 and 747-400F series 747-31A2352, Revision 1, dated
airplanes. March 17, 2005.
------------------------------------------------------------------------
Note 1: Each service bulletin identified in Table 3 of this AD
refers to Rockwell Collins Service Bulletin IDS-7000-31-49, IDS-
7000-31-50, or IDS-7000-31-51; all dated June 28, 2004; as
applicable; as an additional source of service information for
installing the new IDS software.
(i) Installing new IDS-504 software before the effective date of
this AD, in accordance with the applicable service bulletin
identified in Table 4 of this AD or during production of the
airplane, is acceptable for compliance with the requirements of
paragraph (h) of this AD.
Table 4.--Original Service Bulletins for Installing IDS-504 Software
------------------------------------------------------------------------
Boeing alert service bulletin--
For model--
------------------------------------------------------------------------
(1) 747-400, 747-400D, and 747-400F 747-31A2351, dated September 3,
series airplanes. 2004.
(2) 747-400 and 747-400F series 747-31A2350, dated September 3,
airplanes. 2004.
(3) 747-400 and 747-400F series 747-31A2352, dated September 3,
airplanes. 2004.
------------------------------------------------------------------------
(j) For airplanes not equipped with an HST: Installing IDS-503
software before the effective date of this AD, in accordance with
the applicable service bulletin identified in Table 5 of this AD, is
acceptable for compliance with the requirements of paragraph (h) of
this AD.
[[Page 33866]]
Table 5.--Acceptable Service Bulletins for Installation of IDS-503
Software
------------------------------------------------------------------------
Boeing alert service bulletin--
For model--
------------------------------------------------------------------------
(1) 747-400, -400D, and -400F series 747-31A2340, Revision 1, dated
airplanes. November 20, 2003.
(2) 747-400 and -400F series airplanes. 747-31A2341, Revision 1, dated
November 20, 2003.
(3) 747-400 and -400F series airplanes. 747-31A2342, Revision 1, dated
November 20, 2003.
------------------------------------------------------------------------
Note 2: Each service bulletin identified in Table 5 of this AD
refers to Rockwell Collins Service Bulletin IDS-7000-31-46, IDS-
7000-31-47, or IDS-7000-31-48; all dated April 22, 2003; as
applicable; as an additional source of service information for
installing the IDS-503 software.
(k) Installing IDS-505 or IDS-506 software during production of
the airplane is acceptable for compliance with the requirements of
paragraph (h) of this AD. Also, installing IDS-506 software as a
retrofit in accordance with the applicable service bulletin
identified in Table 6 of this AD, is acceptable for compliance with
the requirements of paragraph (h) of this AD.
Table 6.--Acceptable Service Bulletins for Installation of IDS-506
Software
------------------------------------------------------------------------
For model-- Boeing service bulletin--
------------------------------------------------------------------------
(1) 747-400, -400D, and -400F series 747-31-2376, dated September 5,
airplanes. 2006.
(2) 747-400 and -400F series airplanes. 747-31-2377, dated September 5,
2006.
(3) 747-400 and -400F series airplanes. 747-31-2378, dated September 5,
2006.
------------------------------------------------------------------------
Note 3: Each service bulletin identified in Table 6 of this AD
refers to Rockwell Collins Service Bulletin IDS-7000-31-52, IDS-
7000-31-53, or IDS-7000-31-54; all dated August 30, 2006; as
applicable; as an additional source of service information for
installing the IDS-506 software.
Removal of Pin Ground Wires
(l) For airplanes on which FR-HiTEMP fuel pumps have been
installed in accordance with Boeing Service Bulletin 747-28-2258,
dated December 19, 2003, or Revision 1, dated August 11, 2005; or in
production: After installing the new IDS-504 software required by
paragraph (h) of this AD and within 6 months after the effective
date of this AD, remove the ground wire of the wire integration unit
that corresponds to the connector and pin locations in Table 7 of
this AD, in accordance with a method approved by the Manager,
Seattle Aircraft Certification Office (ACO), FAA. Chapter 20-41-03
of the Boeing 747-400 Aircraft Maintenance Manual is one approved
method.
Table 7.--Connector Location
------------------------------------------------------------------------
Connector Pin
------------------------------------------------------------------------
L-EIU DM7353CA................................................. G13
C-EIU DM7352CA................................................. G13
R-EIU DM7351CA................................................. G13
------------------------------------------------------------------------
AFM Revision
(m) Except as specified in paragraph (n) of this AD,
concurrently with the requirements of paragraph (h) of this AD,
revise the Limitations section of the AFM to include the following
(this may be done by inserting a copy of this AD into the AFM):
``Certification Limitations
Center Wing Tank (CWT):
The CWT fuel quantity indication system must be operative to
dispatch with CWT mission fuel.
If the FUEL LO CTR L or R message is displayed both CWT
override/jettison pumps must be selected OFF.
If the FUEL PRESS CTR L or R message is displayed, the
corresponding CWT override/jettison pump must be selected OFF.
Note: In a low fuel situation, both CWT override/jettison pumps
may be selected ON and all CWT fuel may be used.
Horizontal Stabilizer Tank (HST):
The following additional limitations must be followed if the HST
is fueled and used:
The HST fuel quantity indication system must be operative to
dispatch with HST mission fuel.
If the FUEL PMP STB L or R message is displayed while on the
ground both HST pumps must be selected OFF.
If the FUEL LO STAB L or R message is displayed in flight the
corresponding HST pump must be selected OFF.
If the FUEL PRESS STAB L or R message is displayed the
corresponding HST pump must be selected OFF.
The remaining fuel in the HST must be considered unusable, and
the effects of that unusable fuel on balance (CG) must be
considered.
Note: In a low fuel situation, both HST transfer pumps may be
selected ON and all HST fuel may be used.
Warning
Do not cycle CWT and HST pump switches from ON to OFF to ON with
any continuous low pressure indication present.
Do not reset a tripped fuel pump circuit breaker.
Defueling:
Prior to defueling any fuel tanks, perform a lamp test of the
respective Fuel Pump Low Pressure indication lights. When defueling,
the Fuel Pump Low Pressure indication lights must be monitored and
the fuel pumps positioned to OFF at the first indication of fuel
pump low pressure. When defueling with passengers on board, fuel
pump switches must be selected OFF at or above approximately 7,000
pounds (3,200 kilograms) for the CWT, 3,000 pounds (1,400 kilograms)
for main tanks, and 2,100 pounds (1,000 kilograms) for the HST.
The above requirements apply for defueling or transferring
between tanks.''
(n) For airplanes on which FR-HiTEMP fuel pumps have been
installed in accordance with Boeing Service Bulletin 747-28-2258,
dated December 19, 2003, or Revision 1, dated August 11, 2005; or in
production: Concurrently with the requirements of paragraph (l) of
this AD, revise the Limitations section of the AFM in accordance
with paragraph (m) of this AD.
Alternative Methods of Compliance (AMOCs)
(o)(1) The Manager, Seattle ACO, FAA, has the authority to
approve AMOCs for this AD, if requested in accordance with the
procedures found in 14 CFR 39.19.
(2) To request a different method of compliance or a different
compliance time for this AD, follow the procedures in 14 CFR 39.19.
Before using any approved AMOC on any airplane to which the AMOC
applies, notify your appropriate principal inspector (PI) in the FAA
Flight Standards District Office (FSDO), or lacking a PI, your local
FSDO.
Material Incorporated by Reference
(p) You must use the applicable service bulletins specified in
Table 8 of this AD to perform the actions that are required by this
AD, unless the AD specifies otherwise. The Director of the Federal
Register approved the incorporation by reference of these documents
in accordance with 5 U.S.C. 552(a) and 1 CFR part 51. Contact Boeing
Commercial Airplanes, P.O. Box 3707, Seattle, Washington 98124-2207,
for a copy of this service information. You may review copies at the
FAA, Transport Airplane Directorate, 1601 Lind Avenue, SW., Renton,
Washington; or at the National Archives and Records Administration
(NARA). For information on the availability of this material at
NARA, call 202-741-6030, or go
[[Page 33867]]
to: https://www.archives.gov/federal-register/cfr/ibr-locations.html.
Table 8.--Material Incorporated by Reference
------------------------------------------------------------------------
Revision
Service bulletin level Date
------------------------------------------------------------------------
(1) Boeing Alert Service 1 March 17, 2005.
Bulletin 747-31A2350.
(2) Boeing Alert Service 1 March 17, 2005.
Bulletin 747-31A2351.
(3) Boeing Alert Service 1 March 17, 2005.
Bulletin 747-31A2352.
------------------------------------------------------------------------
Issued in Renton, Washington, on June 8, 2007.
Stephen P. Boyd,
Acting Manager, Transport Airplane Directorate, Aircraft Certification
Service.
[FR Doc. E7-11684 Filed 6-19-07; 8:45 am]
BILLING CODE 4910-13-P