National Air Emission Standards for Hazardous Air Pollutants: Halogenated Solvent Cleaning, 25138-25159 [E7-7668]
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[Federal Register Volume 72, Number 85 (Thursday, May 3, 2007)] [Rules and Regulations] [Pages 25138-25159] From the Federal Register Online via the Government Printing Office [www.gpo.gov] [FR Doc No: E7-7668] [[Page 25137]] ----------------------------------------------------------------------- Part III Environmental Protection Agency ----------------------------------------------------------------------- 40 CFR Part 63 National Air Emission Standards for Hazardous Air Pollutants: Halogenated Solvent Cleaning; Final Rule Federal Register / Vol. 72, No. 85 / Thursday, May 3, 2007 / Rules and Regulations [[Page 25138]] ----------------------------------------------------------------------- ENVIRONMENTAL PROTECTION AGENCY 40 CFR Part 63 [EPA-HQ-OAR-2002-0009; FRL-8303-6] RIN 2060-AK22 National Air Emission Standards for Hazardous Air Pollutants: Halogenated Solvent Cleaning AGENCY: Environmental Protection Agency (EPA). ACTION: Final rule. ----------------------------------------------------------------------- SUMMARY: EPA is promulgating revised standards to limit emissions of methylene chloride (MC), trichloroethylene (TCE) and perchloroethylene (PCE) from facilities engaged in halogenated solvent cleaning. On December 2, 1994, EPA promulgated technology-based emission standards to control HAP emissions of halogenated solvents from halogenated solvent cleaning. Pursuant to the Clean Air Act (CAA) section 112(f), EPA has evaluated the remaining risk to public health and the environment following implementation of the technology-based rule and is promulgating more stringent standards in order to provide an ample margin of safety to protect public health. These final standards will provide further reductions of MC, PCE, and TCE beyond the 1994 national emission standards for hazardous air pollutants (NESHAP), through application of a facility-wide total MC, PCE, and TCE emission standard. In addition, EPA has reviewed the standards as required by section 112(d)(6) of the CAA and has determined that, taking into account developments in practices, processes, and control technologies, no further action beyond what is required under CAA section 112(f) is necessary at this time. EFFECTIVE DATE: This final rule is effective May 3, 2007. ADDRESSES: EPA has established a docket for this action under Docket ID No. EPA-HQ-OAR-2002-0009. All documents in the docket are listed on the www.regulations.gov Web site. Although listed in the index, some information is not publicly available (e.g., Confidential Business Information (CBI) or other information whose disclosure is restricted by statute). Certain other material, such as copyrighted material, will be publicly available only in hard copy form. Publicly available docket materials are available either electronically through www.regulations.gov or in hard copy at the EPA Docket Center, Docket ID No. EPA-HQ-OAR-2002-0009, EPA West Building, Room B-102, 1301 Constitution Ave., NW., Washington, DC. This Docket Facility is open from 8:30 a.m. to 4:30 p.m., Monday through Friday, excluding legal holidays. The Docket telephone number is (202) 566-1744, and the telephone number for the Air and Radiation Docket is (202) 566-1742. EPA visitors are required to show photographic identification and sign the EPA visitor log. After processing through the X-ray and magnetometer machines, visitors will be given an EPA/DC badge that must be visible at all times. Informational updates will be provided via the EPA Web site at https://www.epa.gov/epahome/dockets.htm as they are available. FOR FURTHER INFORMATION CONTACT: For questions about the final rule amendments, contact Mr. H. Lynn Dail, EPA, Office of Air Quality Planning and Standards, Sector Policies and Programs Division, Natural Resources and Commerce Group (E143-03), Research Triangle Park, NC 27711; telephone number (919) 541-2363; fax number (919) 541-3470; e- mail address: dail.lynn@epa.gov. For questions on the residual risk analysis, contact Mr. Dennis Pagano, EPA, Office of Air Quality Planning and Standards, Health and Environmental Impacts Division, Sector Based Assessment Group (C539-02), Research Triangle Park, NC 27711; telephone number (919) 541-0502; fax number (919) 541-0840; e- mail address: pagano.dennis@epa.gov. SUPPLEMENTARY INFORMATION: Regulated Entities. Categories and entities potentially regulated by the final rule include: ------------------------------------------------------------------------ Examples of Category NAICS \1\ code potentially regulated entities ------------------------------------------------------------------------ Industry.................... Any of numerous Operations at industries using sources that are halogenated solvent engaged in solvent cleaning, primary cleaning using MC, affected industries PCE, or TCE. include those in NAICS Codes beginning with: 331 (primary metal man.), 332 (fabricated metal man.), 333 (machinery man.), 334 (computer and electronic product man.), 335 (electrical equipment, appliance, and component man.); 336 (transportation equipment man.); 337 (furniture and related products man.); and 339 (misc. man.). Federal, State, local, and .................... Operations at tribal government. sources that are engaged in solvent cleaning using MC, PCE, or TCE. ------------------------------------------------------------------------ \1\ North American Industry Classification System. This table is not intended to be exhaustive, but rather provides a guide for readers regarding entities likely to be affected by the final rule. This final rule directs an owner or operator of a facility that is subject to the 1994 NESHAP for Halogenated Solvent Cleaning (40 CFR 63.460 of subpart T), to determine whether today's final standards require the facility additionally to operate under the certain specific emission limits. If you have any questions regarding the applicability of the final rule to a particular entity, consult the person listed in the preceding FOR FURTHER INFORMATION CONTACT section. Docket. The docket number for the National Emission Standards for Hazardous Air Pollutants: Halogenated Solvent Cleaning (40 CFR part 63, subpart T) is Docket ID No. EPA-HQ-OAR-2002-0009. Worldwide Web (WWW). In addition to being available in the docket, an electronic copy of the final rule is also available on the WWW. Following the Administrator's signature, a copy of the final rule will be posted on EPA's Technology Transfer Network (TTN) policy and guidance page for newly proposed or promulgated rules at https://www.epa.gov/ttn/oarpg. The TTN provides information and technology exchange in various areas of air pollution control. Judicial Review. Under section 307(b)(1) of the Clean Air Act (CAA), judicial review of the final rule is available only by filing a petition for review in the U.S. Court of Appeals for the District of Columbia Circuit by July 2, 2007. Under CAA section 307(d)(7)(B), only an objection to the final rule that was raised with [[Page 25139]] reasonable specificity during the period for public comment can be raised during judicial review. Moreover, under CAA section 307(b)(2), the requirements established by this final action may not be challenged separately in any civil or criminal proceedings brought by EPA to enforce these requirements. Section 307(d)(7)(B) of the CAA further provides a mechanism for EPA to convene a proceeding for reconsideration, ``if the person raising the objection can demonstrate to the EPA that it was impracticable to raise such an objection [within the period for public comment] or if the grounds for such objection arose after the period for public comment (but within the time specified for judicial review) and if such objection is of central relevance to the outcome of the rule.'' Any person seeking to make such a demonstration to the EPA should submit a Petition for Reconsideration to the Office of the Administrator, U.S. EPA, Room 3000, Ariel Rios Building, 1200 Pennsylvania Ave., NW., Washington, DC 20460, with a copy to both the person(s) listed in the preceding FOR FURTHER INFORMATION CONTACT section, and the Associate General Counsel, Air and Radiation Law Office, Office of General Counsel (Mail Code 2344A), U.S. EPA, 1200 Pennsylvania Ave., NW., Washington, DC 20004. Outline. The information presented in this Preamble is organized as follows: I. Background A. What is the statutory authority for this action? B. What is halogenated solvent cleaning? C. What are the health effects of halogenated solvent cleaning? D. What does the 1994 halogenated solvent cleaning NESHAP require? II. Summary of the Proposed Rule A. Issuance of the Notice of Data Availability (NODA) III. Summary of the Final Rule A. What does the final rule require? 1. What are the requirements for halogenated solvent cleaning machines? 2. What are the requirements for halogenated solvent cleaning machines at military depot maintenance facilities? 3. What are the requirements for continuous web cleaners and halogenated solvent cleaning machines at narrow tube manufacturing and aerospace industries? B. What is the rationale for the final rule? 1. Revision of the Baseline Risk Estimate 2. Rationale for the 60,000 kg/yr MC Equivalent Emission Limit 3. Rationale for the Requirements for Halogenated Solvent Cleaning Machines at Military Depot Maintenance Facilities. 4. Rationale for Our Decisions Regarding Continuous Web Cleaners and Halogenated Solvent Cleaning Machines at Narrow Tube Manufacturing and Aerospace Facilities C. What is the compliance schedule? D. What is the final decision on the applicable unit risk value? E. What is EPA's finding on the Section 112(d)(6) review requirements? IV. Responses to Significant Comments A. Significant Comments on the Proposal 1. Emission Limit Option 1 or Option 2 2. Equation for MC Equivalents 3. Use of CalEPA or OPPTS URE for Implementation of the Emission Limit 4. Compliance Deadline 5. Applicability of Control Requirements 6. Costs Associated With Compliance 7. General Comments V. Responses to Significant Comments on EPA's December 14, 2006, Notice of Data Availability (NODA) A. Emission Limits B. Cost Impacts C. Compliance Schedule VI. Impacts VII. Statutory and Executive Order Reviews A. Executive Order 12866: Regulatory Planning and Review B. Paperwork Reduction Act C. Regulatory Flexibility Act D. Unfunded Mandates Reform Act E. Executive Order 13132: Federalism F. Executive Order 13175: Consultation and Coordination With Indian Tribal Governments G. Executive Order 13045: Protection of Children From Environmental Health and Safety Risks H. Executive Order 13211: Actions Concerning Regulations That Significantly Affect Energy Supply, Distribution, or Use I. National Technology Transfer Advancement Act J. Congressional Review Act I. Background A. What is the statutory authority for this action? Section 112 of the CAA establishes a comprehensive regulatory process to address emissions of hazardous air pollutants (HAP) from stationary sources. In accordance with CAA section 112(c), EPA identifies categories and subcategories of sources emitting one or more of the HAP listed in CAA section 112(b). CAA section 112(d) then requires us to promulgate national technology-based emission standards for each category of sources that emits or has the potential to emit any single HAP at a rate of ten tons or more per year or any combination of HAP at a rate of 25 tons or more per year (known as ``major sources''), as well as for certain area sources emitting less than those amounts. For major sources, these technology-based standards must reflect the maximum reductions of HAP achievable (after considering cost, energy requirements, and non-air health and environmental impacts) and are commonly referred to as maximum achievable control technology (MACT) standards. For area sources, CAA section 112(d)(5) provides that the standards may reflect generally available control technology or management practices in lieu of MACT, and are commonly referred to as generally available control technology (GACT) standards. In what we refer to as the ``technology review'', CAA section 112(d)(6) then requires EPA to review the CAA section 112(d) standards and to revise them ``as necessary, taking into account developments in practices, processes and control technologies,'' no less frequently than every 8 years. The residual risk review is described in section 112(f) of the CAA. EPA prepared a Report to Congress discussing (among other things) methods of calculating risk posed (or potentially posed) by sources after implementation of the MACT standards, the public health significance of those risks, the means and costs of controlling them, actual health effects to persons in proximity to emitting sources, and recommendations as to legislation regarding such remaining risk. The EPA prepared and submitted this report (``Residual Risk Report to Congress,'' EPA-453/R-99-001) in March 1999. The Congress did not act on any of the recommendations in the report; thereby, triggering the second stage of the standard-setting process, the residual risk phase. CAA section 112(f)(2) requires us to determine whether additional standards are ``required in order to provide an ample margin of safety to protect public health.'' If the MACT standards for a HAP ``classified as a known, probable, or possible human carcinogen do not reduce lifetime excess cancer risks to the individual most exposed to emissions from a source in the category or subcategory to less than 1- in-a-million,'' EPA must promulgate residual risk standards for the source category (or subcategory) as necessary to provide an ample margin of safety. EPA's framework for making ample margin of safety determinations under CAA section 112(f)(2) is provided in the Benzene NESHAP (54 FR 38044, September 14, 1989) which was codified by Congress in CAA section 112(f)(2)(B). The EPA also must promulgate more stringent standards to prevent an adverse environmental effect (defined in CAA section 112(a)(7) as ``any significant and widespread adverse effect * * * to wildlife, aquatic life, or other natural resources, including adverse impacts on populations of endangered or threatened species or significant degradation of environmental quality over broad [[Page 25140]] areas.''), but must consider costs, energy, safety, and other relevant factors in doing so. B. What is halogenated solvent cleaning? Halogenated solvent cleaning machines use the halogenated solvents methylene chloride (MC), perchloroethylene (PCE), trichloroethylene (TCE), or 1,1,1,-trichloroethane (TCA) and halogenated solvent blends or their vapors to remove soils such as grease, oils, waxes, carbon deposits, fluxes, and tars from metal, plastic, fiberglass, printed circuit boards, and other surfaces. Halogenated solvent cleaning is typically performed prior to processes such as painting, plating, inspection, repair, assembly, heat treatment, and machining. Types of solvent cleaning machines include, but are not limited to, batch vapor, in-line vapor, in-line cold, and batch cold solvent cleaning machines. Buckets, pails, and beakers with capacities of 7.6 liters (2 gallons) or less are not considered solvent cleaning machines. Halogenated solvent cleaning does not constitute a distinct industrial category, but is an integral part of many major industries. The five 3-digit NAICS Codes that use the largest quantities of halogenated solvents for cleaning are NAICS 337 (furniture and related products manufacturing), NAICS 332 (fabricated metal manufacturing), NAICS 335 (electrical equipment, appliance, and component manufacturing), NAICS 336 (transportation equipment manufacturing), and NAICS 339 (miscellaneous manufacturing). Additional industries that use halogenated solvents for cleaning include NAICS 331 (primary metals), NAICS 333 (machinery), and NAICS 334 (electronic equipment manufacturing). Non-manufacturing industries such as railroad (NAICS 482), bus (NAICS 485), aircraft (NAICS 481), and truck (NAICS 484) maintenance facilities; automotive and electric tool repair shops (NAICS 811); and automobile dealers (NAICS 411) also use halogenated solvent cleaning machines. We estimated that there were approximately 16,400 batch vapor, 8,100 in-line, and perhaps as many as 100,000 batch cold cleaning machines in the U.S. prior to promulgation of the MACT standards. More recent information shows that the current number of cleaning machines is much lower than these pre-MACT estimates. We currently estimate the number of sources in this source category to be about 3,800 cleaning machines located at 1,900 facilities in the U.S. This estimate is based on information we collected in 1998 and reflects the decreases in HAP emissions and demand that were expected due to implementation of MACT control technologies and work practice standards. Information suggesting that further decreases in solvent usage and therefore, solvent emissions, have occurred in the post-MACT implementation years may reflect that either the number of sources in the source category have declined or that sources are implementing methods to recycle more solvent, resulting in reduced emissions and some cost savings. ``Solvent cleaning machine'' is defined in the Federal Register, 40 Code of Federal Regulations (CFR) Sec. 63.461. Solvent cleaning machine types such as batch cleaners and in-line cleaners are also described. Both cleaner types can be designed to use either solvent at room temperature (cold cleaners) or solvent vapor (vapor cleaners). Continuous web cleaners are a subset of in-line cleaners that are used to clean products such as films, sheet metal, and wire in rolls or coils. The workload is uncoiled and conveyorized throughout the cleaning machine at speeds in excess of 11 feet per minute and recoiled or cut as it exits the machine. Emission points from continuous cleaners are similar to emission points from other inline cleaners. Continuous cleaners are semi-enclosed, with emission points where the workload enters and exits the machine. Squeegee rollers reduce carry out emissions by removing excess solvent from the exiting workload. Some continuous machines have exhaust systems similar to those used with some other in-line cleaners. C. What are the health effects of halogenated solvent cleaning? MC, PCE, TCA, and TCE are the primary halogenated solvents used for solvent cleaning. The health effects of these four solvents were described in the proposed rule of August 17, 2006 (71 FR 47680), which is available for review in docket EPA-HQ-OAR-2002-0009. All four produce acute and/or chronic non-cancer health effects at sufficient concentrations; three of the four have been classified as probable or possible human carcinogens by either EPA or other governmental or international agencies. Carbon tetrachloride and chloroform are no longer used as degreasing solvents; therefore, their health effects were not discussed in the proposed rule. The Agency's Integrated Risk Information System's (IRIS) toxicological reviews of PCE, TCE and MC are currently being developed or revised. The current schedule indicates that the new or final IRIS toxicological reviews of the carcinogens PCE, TCE and MC are not expected until late 2008 for PCE, mid 2009 for MC, and late 2010 for TCE. A publicly available draft revised toxicological review of the non-carcinogenic HAP TCA, has been released for external peer review. A final revised IRIS toxicological review of TCA is not expected until late 2007. The National Research Council (NRC) released a report in 2006 that described their findings after a comprehensive review of the health effects of TCE, focusing on critical issues in developing an objective, realistic, and scientifically based health risk assessment for TCE. This report is available at https://www.nas.edu/catalog/11707.html. Toxicity or status information for the four HAPs may be obtained from the following Web sites: EPA's Toxicity database at https://www.epa.gov/ttn/atw/toxsource/table1.pdf shows the benchmarks for the four HAPs used in the risk assessment. Specific information underlying the values used may be found at the following locations: California EPA's Web site at https://www.oehha.ca.gov/air/hot_spots/ has the background information on PCE and TCE used to develop the cancer potency values. The Agency for Toxic Substances and Disease Registry's Web site at https://www.atsdr.cdc.gov/toxpro2.html has the background information used to develop the non-cancer values for MC and PCE. EPA's IRIS Web site at https://www.epa.gov/iris/ provides the information supporting the cancer potency value for MC. Status reports for IRIS chemical reassessments, (i.e., TCA) are available at https://cfpub.epa.gov/iristrac/index.cfm. D. What does the 1994 halogenated solvent cleaning NESHAP require? On December 2, 1994, we promulgated national emission standards for halogenated solvent cleaning (59 FR 61801, (December 2, 1994)) and required existing sources to comply with the national emission standards by December 2, 1996. The promulgated standards in 40 CFR Subpart T include multiple alternatives to allow owners or operators maximum compliance flexibility. The final rules for the halogenated solvent cleaning source category are available in the docket, EPA-HA-OAR-2002-0009. II. Summary of the Proposed Rule The August 17, 2006 proposed rule would have required all owners and [[Page 25141]] operators of halogenated solvent cleaning machines that are subject to the 1994 NESHAP (40 CFR Part 63, subpart T), except for cold batch area source cleaning machines subject to GACT, to comply with a facility- wide solvent emission limit, summarized in Table 1 of this Preamble. As proposed, the standards would be in addition to the requirements of the 1994 NESHAP. Specifically, we co-proposed two facility-wide emission limits for facilities that use multiple HAP solvents, 25,000 kg/yr and 40,000 kg/ yr of MC equivalent emissions, and solicited comments on which of these two options would be the most appropriate. We developed a method for facilities using multiple HAP solvents to determine their emission limit by calculating their MC-equivalent emissions using the toxicity- weighting equation, which is shown as equation 1, below. We proposed that where more than one halogenated solvent is used at a facility, the owner or operator would be required to calculate the facility's weighted halogenated solvent cleaning emissions using equation 1 and to comply with the limit in the last row of Table 1 of this Preamble. For owners or operators of facilities that use a single halogenated solvent (MC, TCE or PCE), we proposed that the owner or operator of each affected facility would be required to ensure that its emissions of the single halogenated solvent would not exceed the single-solvent limits specified in Table 1 of this Preamble. Table 1.--Summary of the Proposed Facility-Wide Annual Emission Limits ---------------------------------------------------------------------------------------------------------------- Proposed facility-wide Proposed facility-wide Solvents emitted annual emission limits annual emission limits in kg/yr--option 1 in kg/yr--option 2 ---------------------------------------------------------------------------------------------------------------- PCE only...................................................... \a\ 3,200 \b\ (26,700) \a\ 2,000 \b\ (16,700) TCE only...................................................... 10,000 6,250 MC only....................................................... 40,000 25,000 Multiple solvents--Calculate the MC-weighted emissions using 40,000 25,000 equation 1................................................... ---------------------------------------------------------------------------------------------------------------- \a\ PCE emission limit calculated using California EPA (CalEPA) Unit Risk Estimate (URE). \b\ PCE emission limit calculated using the EPA Office of Prevention, Pesticides and Toxic Substances (OPPTS) Unit Risk Estimate (URE). Equation 1: (kgs/yr of PCE emissions x A)+(kgs/yr of TCE emissions x B) + (kgs/yr of MC emissions) = MC weighted emissions in kgs/yr In equation 1, the facility emissions of PCE and TCE are weighted according to their carcinogenic potency relative to that of MC. Thus, ``A'' in the equation is the ratio of the cancer unit risk estimate (URE) for PCE to the URE for MC, and the ``B'' in the equation is the ratio of the URE for TCE to the URE for MC. Because the IRIS assessment for PCE is in process, we requested comment on the use of the CalEPA URE, the OPPTS URE, or other values in deriving the PCE emission limit for the final rule. See 71 FR 47680. As explained in our proposal, the value of ``A'' would be 1.5 or 12.5, depending on whether we used the OPPTS URE or the CalEPA URE value for PCE. The value for ``B'' is 4.25. At proposal, we stated that there may be other approaches for deriving emissions standards for facilities that use multiple HAP. We requested comment on other possible methods for establishing emission limits at facilities using more than one of the listed HAP solvents. Further, at proposal we presented and discussed our evaluation of four other emission limits that would reduce residual risk. These emission limits are summarized below:100,000 level--Sources would reduce MC-equivalent emissions to no more than 100,000 kg/yr (220,000 lbs/yr). 60,000 level-- Sources would reduce MC-equivalent emissions to no more than 60,000 kg/yr (132,000 lbs/yr). 15,000 level-- Sources would reduce MC-equivalent emissions to no more than 15,000 kg/yr (33,000 lbs/yr). 6,000 level--Sources would reduce MC-equivalent emissions to no more than 6,000kg/yr (13,200 lbs/yr). See 71 FR 47680-81 for further discussion of these four emission levels. We proposed a compliance deadline of two years after the effective date of the final rule for existing sources by resolving the seemingly conflicting provisions of section 112(f)(4)(A) and 112(i), and by determining that CAA section 112(i) was the controlling provision for compliance deadlines for existing sources with regard to standards promulgated under CAA section 112(f)(2). This proposal was based on our belief that the proposed compliance date was realistic for any affected facility that has to plan a control strategy, purchase and install the control device(s), and bring the control device(s) online. See 71 FR 47683-84 for a complete discussion of the proposed facility-wide solvent emission limit, compliance options, and our rationale for proposing the facility-wide solvent emission limit. A. Issuance of the Notice of Data Availability (NODA) We received comments on the proposed rule from industry, states, solvent manufacturers, industry associations and district air associations. Industry's comments were primarily submitted by four specific sectors: Narrow tubing manufacturing facilities, facilities that manufacture specialized products requiring continuous web cleaning, aerospace manufacturing and maintenance facilities, and military depot maintenance facilities. Additional comments were submitted by facilities that use multiple halogenated solvent cleaning machines. Comments and data submitted by the four industry sectors focused on the unique nature and size of the halogenated solvent cleaning machines they use in their cleaning operations. These data and information were otherwise not available to EPA at proposal. The commenters expressed concern about their ability to comply with the proposed emission limits because of technical and economic difficulties. They also expressed an inability to meet the proposed compliance deadline. Based on these comments and our desire to reconcile these concerns, we issued a Notice of Data Availability (NODA) on December 14, 2006 (71 FR 75182). In addition, in order to have adequate time to address these concerns, we asked for and received an extension of our December 15, 2006 court-ordered promulgation deadline to April 16, 2007. The NODA was intended to gather more information, especially from these four industry sectors, on the availability of technology or methods to meet the proposed emission limits, the costs to achieve the proposed emission limits, and the time required to achieve the proposed emission limits. [[Page 25142]] As a result of the NODA, EPA received significant comments from responders associated with the above-noted industries, industry associations, and commenters that were not associated with the above- noted industries. They provided additional data and information that were directly relevant to the promulgation of the proposed facility- wide emission limits. These data and information were otherwise not available to EPA at proposal. A more complete description of the comments received may be found in section V of this Preamble and in the docket for this rule. III. Summary of Final Rule A. What does the final rule require? Using the data from comments on the proposal and NODA, we re- evaluated the costs and technical feasibility of complying with the proposed emission limits. The re-analysis resulted in a final rule that changed from what we proposed, especially for four industry sectors: narrow tubing manufacturing facilities, facilities that manufacture specialized products requiring continuous web cleaning, aerospace manufacturing and maintenance facilities, and military depot maintenance facilities. 1. What are the requirements for Halogenated Solvent Cleaning Machines? EPA is promulgating a facility-wide emission limit of 60,000 kg/yr MC equivalent, as shown in Table 2 of this Preamble, applicable to all existing halogenated solvent cleaning machines with the exception of halogenated solvent cleaning machines used by the following industries: Facilities that manufacture narrow tubing, facilities that manufacture specialized products requiring continuous web cleaning, aerospace manufacturing and maintenance facilities, and military depot maintenance facilities. This final rule also requires owners or operators of halogenated solvent cleaning machines that use any one of the halogenated solvents covered by this rule (i.e., MC, PCE or TCE), with the exception of the halogenated solvent cleaning machines used by the above-noted industries, to ensure that facility-wide solvent emissions from all halogenated solvent cleaning activities are less than or equal to the limit for the single halogenated solvent specified in Table 2 of this Preamble. This final rule also requires halogenated solvent cleaning machines that are constructed or reconstructed after August 17, 2006, with the exception of halogenated solvent cleaning machines associated with the above-noted industries, to comply with the 60,000 kg/yr MC equivalent emission limit upon the effective date of this rule or upon startup, whichever occurs later. The revised requirements apply in addition to the 1994 NESHAP. For area sources subject to the 1994 NESHAP and constructed or reconstructed after August 17, 2006, the final rule revisions add to the previous 1994 NESHAP by requiring implementation of the 60,000 kg/ yr MC equivalent facility-wide emission limit upon the effective date of this rule or upon startup, whichever occurs later. This final rule also limits the use of any one of the halogenated solvents covered by this rule (i.e., MC, PCE or TCE), at area sources, to the limits for the single halogenated solvent specified in Table 2 of this Preamble. The area sources in the halogenated solvent cleaning source category that are subject to GACT are not subject to these additional standards. These area sources are cold batch cleaning machines. When a facility's total halogenated solvent emissions from its degreasing operations exceed the applicable emission limits, the facility must implement means to comply with these amended standards. In addition, under this final rule, the 1994 NESHAP requirements for all halogenated solvent cleaning machines remain applicable. Compliance with the 60,000 kg/yr MC equivalent emission limit is demonstrated by determining the annual PCE, TCE, and MC emissions for all cleaning machines at the facility, using Equation 1 as necessary, and comparing to the emission limits in Table 2. There are no other additional equipment monitoring or work practice requirements associated with the facility-wide annual emissions limit. Annual emissions of PCE, TCE, and MC are determined based on records of the amounts and dates of the solvents added to cleaning machines during the year, the amounts and dates of solvents removed from cleaning machines during the year, and the amounts and dates of the solvents removed from cleaning machines in solid waste. Records of the calculation sheets showing how the annual emissions were determined must be maintained. A facility will determine compliance with the standards by comparing their annual MC-equivalent emissions to the limits specified in Table 2 of this final rule. Table 2.--Summary of the Facility-Wide Annual Emission Limits ---------------------------------------------------------------------------------------------------------------- Final general halogenated solvent Final military Solvents emitted cleaning facility-wide maintenance facility- annual emission limits wide annual emission in kg/yr limits in kg/yr ---------------------------------------------------------------------------------------------------------------- PCE only...................................................... 4,800 8,000 TCE only...................................................... 14,100 23,500 MC only....................................................... 60,000 100,000 Multiple solvents--Calculate the MC-weighted emissions using 60,000 100,000 equation 1................................................... ---------------------------------------------------------------------------------------------------------------- Equation 1: (kgs/yr of PCE emissions x A)+(kgs/yr of TCE emissions x B) + (kgs/yr of MC emissions) = MC weighted Emissions in kgs/yr In this equation, the facility emissions of PCE and TCE are weighted according to their carcinogenic potency relative to that of MC. Thus, ``A'' in the equation is the ratio of the URE for PCE to the URE for MC, and the ``B'' in the equation is the ratio of the URE for TCE to the URE for MC. The value of ``A'' is 12.5 (see section C below). The value for ``B'' is 4.25. 2. What are the requirements for halogenated solvent cleaning machines at military depot maintenance facilities? For existing halogenated solvent cleaning machines in use at military depot maintenance facilities where multiple halogenated solvents are emitted, the final rule sets a facility-wide emission limit of 100,000 kg/yr of MC equivalent emissions as indicated in Table 2 of this Preamble. This final rule also limits the use of any one of the halogenated solvents covered by this rule (i.e., MC, PCE or TCE), to the limits for the single halogenated solvent specified in Table 2 of this Preamble. In [[Page 25143]] addition, the 1994 NESHAP requirements remain applicable. For halogenated solvent cleaning machines that are constructed or reconstructed after August 17, 2006 and that are used at military depot maintenance facilities, the final rule revisions add to the previous 1994 NESHAP by requiring implementation of the 100,000 kg/yr MC equivalent emission limit upon the effective date of this rule or upon startup, whichever occurs later. Military Depot Maintenance Facilities are Government-owned industrial centers that operate solely for the purpose of repairing, modifying, converting and refitting worn and/or damaged military assets for redistribution to military units and are subject to the 1994 NESHAP. Depot level maintenance includes the repair, fabrication, manufacture, rebuilding, assembly overhaul, modification, refurbishment, test, analysis, repair-process design, in-service engineering, upgrade, painting and disposal of parts, assemblies, subassemblies, software, components, or end items that require industrial shop facilities, tooling, support equipment, and/or personnel of higher technical skills, or processes beyond the military installation's organizational level capability. 3. What are the requirements for continuous web cleaners and halogenated solvent cleaning machines at narrow tube manufacturing and aerospace facilities? The requirements set forth in this final rule are not applicable to continuous web cleaning machines, halogenated solvent cleaning machines that are located at narrow tubing manufacturing facilities, and the aerospace manufacturing and maintenance industry and facilities. Narrow tube manufacturing facilities primarily engage in the production of small diameter (mechanical and hypodermic size) cold drawn metallic, seamless tubes from materials such as stainless steel, nickel alloys, titanium and its alloys, and alloys of zirconium with a portion of the outside diameters 1/4'' or less (a subset of NAICS 331210), and are subject to the 1994 NESHAP. Aerospace manufacturing and maintenance facilities manufacture, rework, or repair aircraft such as airplanes, helicopters, missiles, rockets, and space vehicles, and are subject to the 1994 NESHAP. The 1994 NESHAP requirements remain applicable to all the continuous web and halogenated solvent cleaning machines associated with the above-noted facilities. For the above-noted facilities, we are adopting no changes to the 1994 NESHAP under CAA Section 112(f) because the current level of control called for by the existing NESHAP reduces HAP emissions to levels that present an acceptable level of risk, protects public health with an ample margin of safety, and prevents any adverse environmental effects. The finding regarding an ``ample margin of safety'' is based on a consideration of the additional costs of further control as represented by compliance with emissions limits adapted for each industry sector, considering availability of technology, costs and time to comply with further controls (see Section III.B., below for a discussion of our rationale for this final rule). B. What is the rationale for the final rule? Based on comments and data received on both the proposal and the NODA, we re-evaluated the risk, the technical feasibility, the costs of the proposed options, and the compliance time needed to implement the proposed options. This re-analysis focused especially on the four industry sectors discussed above. Additionally, in response to public comments we updated the risk assessment for the entire source category using the 2002 National Emissions Inventory (NEI) database, which was not available for the proposal. The following rationale presents the results of our re-analysis of the data. 1. Revision of the Baseline Risk Estimate Based on public comment, we used the 2002 NEI inventory to re- analyze the risk from this source category. The resulting re-analysis of risk at the baseline emission level (i.e., the level of emissions allowed by the 1994 MACT) indicated that the maximum individual cancer risk (MIR) associated with this source category is 100-in-a-million with an annual cancer incidence of 0.55. This is as compared to the 200-in-a-million MIR and 0.40 annual cancer incidence level that we presented at proposal, which was based on the 1999 NEI database. We consider both MIR values to be acceptable levels of maximum individual risk considering the number of people exposed at these levels and the absence of other adverse human and environmental health effects. We note that the MIR of 100-in-a-million (calculated using the 2002 NEI data) is the same regardless of the URE for PCE chosen for the risk analysis (i.e., the CalEPA value or the OPPTS value, which results were contrasted at proposal). This is because PCE is not the only driver of the MIR risk level for the highest risk facilities. Given the uncertainties associated with the development of emission inventories, neither the 1999 nor the 2002 NEI inventory should be considered as correct in an absolute sense or as suggesting temporal trends in degreasing machine populations or emissions. Rather, we consider them to be ``snapshots'' of the true long-term inventory of emissions for this source category, each carrying its own degree of uncertainty. As such, the derived risk assessment results compared above should be regarded as ranges within which the true risk metrics are likely to fall. The revised population risk distribution at baseline emission levels shows that about 25 people are exposed to the MIR risk level, about 22,000 people are at estimated risks of >= 10-in-a-million risk level, and about 4,000,000 people are at estimated risks of >= 1-in-a- million. This is compared to approximately 90 people exposed to risks at the MIR level (200-in-a-million), about 42,000 people at estimated risks of >= 10-in-a-million risk level, and about 6,000,000 people at estimated risks of >= 1-in-a-million that we presented at proposal. Similar to the MIR and annual cancer incidence metrics, these values may be an indication of the uncertainty presented by the databases because, as earlier explained, both inventories are ``snapshots'' of the industry rather than an absolute reflection of the ``current'' state of the industry. We did not reassess the environmental risks using the 2002 NEI inventory but believe that no ``adverse environmental effects,'' as defined in CAA section 112(a)(7), would occur given the similarities of the human health risk results between the 1999 NEI data and 2002 NEI data and the fact that we showed in the proposal that no adverse environmental effects would likely occur using the 1999 NEI inventory. 2. Rationale for the 60,000 kg/yr MC Equivalent Emission Limit EPA is promulgating a facility-wide emission limit of 60,000 kg/yr (MC equivalent emissions) applicable to emissions from all new and existing halogenated solvent cleaning machines that are subject to the 1994 NESHAP, with the exception of halogenated solvent cleaning machines used by the following industry sectors: Narrow tubing manufacturing, facilities that manufacture specialized products requiring continuous web cleaning, aerospace manufacturing and maintenance, military depot [[Page 25144]] maintenance operations, and cold batch cleaning machines (which are subject to GACT). Area sources operating halogenated solvent cleaning machines that are subject to GACT also are not required to comply with the facility-wide emission limits. This final rule reflects our decision that the 60,000 kg/yr MC equivalent emission limit from the August 17, 2006 proposal provides an ample margin of safety to protect public health and prevents adverse environmental effects. In response to public comments received on our proposal and subsequent NODA, we re-examined the data and assumptions used to estimate the risk and compliance costs presented in the Preamble to our proposed rule. We determined that certain significant data and assumptions that we used to develop our cost estimates at proposal were either no longer relevant, not reflective of more recent inventory data, or not valid. As a result, we re-evaluated risks using the more recent inventory data and modified our cost estimates in response to public comment. The most important change we made is that we re- analyzed the risk metrics and costs using the halogenated solvent cleaning facilities in the finalized 2002 NEI, but removing facilities in four specific industry sectors--aerospace manufacture and maintenance facilities, narrow tube manufacturing facilities, facilities using continuous web cleaning machines, and military equipment maintenance facilities--from the database for the purpose of estimating the risks and compliance costs associated with the remaining facilities (Sections III.A.3 and III.B.3 explain our rationale for removing the facilities in these industry sectors from this analysis). Other changes we made to our cost estimates in response to public comment are as follows: We used the finalized 2002 NEI database containing facility and emissions data as the source of our baseline emissions estimates. We removed aerospace manufacture and maintenance facilities, narrow tube manufacturing facilities, facilities using continuous web cleaning machines, and military equipment maintenance facilities from the database for the purpose of estimating the compliance costs for the remaining facilities. (Sections III.A.3 and III.B.3 explain our rationale for removing these facilities from this analysis.) We changed our assumptions about the percent reductions in emissions that can be achieved by vacuum-to-vacuum machines from 97 percent to 95 percent. In the proposal, we assigned no operation and maintenance cost to vacuum-to-vacuum machines. Based on public comment, our cost estimates for this final rule incorporate annual operation and maintenance costs of $18,832 for each machine. We updated the cost per gallon of PCE and TCE based on information provided by commenters representing manufacturers of solvents and the narrow tube manufacturing industry. We added a carbon adsorption device (CAD) option that assumes a 30 percent control in emissions. We did not have this option in the cost assumptions we made at proposal. We received comments that this option may be available for some industries but that it is at least ten times more expensive than the retrofit options we costed for the proposal. We reduced the number of units for which solvent switching could be a compliance option from 30 percent, used in the proposal, to 15 percent. We also corrected our method for calculating the emission reduction impacts and solvent savings associated with solvent switching. After re-assessing the risk and calculating revised cost estimates, we re-examined our decision as to what level of control is necessary to provide an ample margin of safety to protect human health and to prevent adverse environmental effects, as required by the second step of the residual risk process under CAA section 112(f)(2). We considered the re-assessed risk estimates and the other health information along with additional factors consistent with the 1989 Benzene NESHAP (54 FR 38044, September 14, 1989), such as cost, technological feasibility, uncertainties and other relevant factors as discussed at proposal. We re-analyzed the risk metrics using the halogenated solvent cleaning facilities in the 2002 NEI, but removing aerospace manufacture and maintenance facilities, narrow tube manufacturing facilities, facilities using continuous web cleaning machines, and military depot maintenance facilities. At proposal we had presented two options for emission limits that would apply to all facilities in the category subject to the 1994 MACT standards--25,000 kg/yr MC equivalent and 40,000 kg/yr MC equivalent. We estimated that the 25,000 kg/yr limit would result in an emissions reduction of 6,778 tons/year, thereby reducing the MIR to 10-in-a million and reducing cancer incidence by 0.14-0.27 cases annually (depending on which URE we use for PCE), at an annual cost savings of $4.9 million annually or a cost savings of $724/ton HAP reduced. Comments received included support for and against this level of emissions reduction. Similarly, at proposal we estimated that applying the 40,000 kg/yr limit to facilities in the entire source category would result in an emissions reduction of 5,911 tons/yr, reducing the MIR to 20-in-a million and reducing cancer incidence by 0.12-0.23 cases annually, at an annual cost savings of $5.9 million annually or a cost savings of $1,000/ton HAP reduced.\1\ --------------------------------------------------------------------------- \1\ In considering these revised cost estimates, it should be noted that there may be inherent uncertainties or anomalies in the availability of information that underlie our costs for our options, regardless of whether the estimates be positive costs or net cost savings. There may also be other factors that are not reflected in these estimates, however. For example, these estimates are largely based on a 15-year equipment life for existing affected cleaners (20-year for new cleaners) and a discount rate of 7 percent. If industry determines that a shorter equipment life for the controls considered in this analysis is appropriate based on perceived uncertainty of future availability of these solvents, then the opportunity cost of capital will be higher and our estimates of net cost savings may be altered. If these controls are in operation longer than expected by industry, however, then a longer equipment life would be appropriate and our estimates of costs, which may be net costs or net savings, may also be altered. --------------------------------------------------------------------------- In developing the final rule, we initially re-examined the 25,000 kg/yr and 40,000 kg/yr levels of control for the subset of the category that excludes the four specific industry sectors identified above, using costing assumptions revised based on public comment as described above. This re-analysis uses the 2002 NEI data rather than the 1999 NEI data used in the proposal. We observed that although the overall reductions in MIR and cancer incidence at these levels would be similar to those estimated at proposal for the entire category, the substantial cost savings estimated at proposal would change to a net cost for both emission limits. This is a result of both our use of certain cost assumptions at proposal that have been amended for analyzing the cost of the final rule and the fact that four industry sectors are now being considered separately in this final rule. Specifically, for the 25,000 kg/yr limit, our analysis of the subset of the category that excludes the four specific industry sectors shows the same reduction in MIR (to 10-in-a-million) and similar estimated reduction in cancer incidence, 0.24 cases annually, as we showed at proposal. In contrast, our cost analysis for this subset of the source category shows a total annualized cost (not savings) of about $1.2 million, or a cost of about $520 per ton HAP reduced (we estimate 2,351 tons HAP reduced at this level). Similarly, for the 40,000 kg/yr limit, our revised analysis shows the [[Page 25145]] same reduction in MIR (to 20-in-a-million), and a similar estimated reduction in cancer incidence, 0.21 cases annually, as we showed at proposal, but at an annualized cost (not savings) of $130,000, or a cost of about $74 per ton HAP reduced (we estimate 1,759 tons HAP reduced at this level). The incremental tons of HAP reduced is nearly 600 tons with the incremental cost of about $1,800 per ton HAP reduced. Because we estimated that the cost of achieving the 25,000 kg/yr and 40,000 kg/yr emissions limits would be considerably greater than what we had projected for this rulemaking at proposal, we additionally evaluated the next less stringent emission limit that was considered and presented in the proposal, but not selected as one of our two proposed options for limiting emissions from the entire category--a 60,000 kg/yr MC equivalent facility-wide emission limit. For the subset of the category that excludes the four specific industry sectors, we estimated that the 60,000 kg/yr level reduces the MIR to between 20-in- a million and 50-in-a million and reduces cancer incidence by about 0.19 cases/yr. These risk reductions are estimated to be achieved at total annualized cost savings of just over $1.3 million, or a savings of $832/ton of HAP reduced (we estimate 1,594 tons HAP reduced at this level). To more fully analyze the implications of the various emission limits, we calculated the overall and incremental annualized cost per cancer case avoided. In this case, we compared the proposed 40,000 kg/ yr option and the next less-stringent alternative, the 60,000 kg/yr MC equivalent emission limit. Given the overall reduction in incidence from the baseline of 0.21 cancer cases/yr at the 40,000 kg/yr level and the total annualized cost of $130,000, the overall cost per cancer case avoided is about $620,000.\2\ For the 60,000 kg/yr level, there is an estimated overall reduction in incidence of 0.19 cases/yr and a total annualized cost savings of just over $1.3 million, resulting in an overall savings of almost $7 million per cancer case avoided. While these cost estimates for the overall reductions from current levels of control appear to be modest (given the estimated cost savings of intermediate control levels), the incremental reduction in emissions and risk of going from the 60,000 kg/yr to the more stringent 40,000 kg/yr level are small and the corresponding cost-effectiveness estimates of these incremental reductions are unacceptably high. The incremental incidence avoided between the 40,000 kg/yr level and the 60,000 kg/yr level is 0.02 cases. The annualized incremental cost between the two levels is about $1.5 million, with resulting incremental cost per cancer case avoided of about $73 million. (Annual operation and maintenance and annualized capital costs of $1.9 million per year and an estimated costs savings for solvent recovery of $0.4 million per year.) --------------------------------------------------------------------------- \2\ For comparison purposes, we estimated that compliance with the requirements of the National Perchloroethylene Air Emission Standards for Dry Cleaning Facilities Final Rule (71 FR 42727, July 27, 2006), would result in an annualized cost of about $7 million to achieve a cancer incidence reduction of 2 cancer cases per year. This yields a cost of $3.5 million per cancer case avoided based on the CalEPA unit risk estimate for PCE. --------------------------------------------------------------------------- After considering revisions to the risk and cost estimates presented at proposal, we believe that the 60,000 kg/yr MC equivalent emission limit for those halogenated solvent cleaning machines not identified as being in use by one of the four sectors discussed in Section III.A.3., above, protects public health with an ample margin of safety and prevents adverse environmental effects. Specifically, the 60,000 kg/yr level reduces 90 percent of the HAP emissions reduced at the 40,000 kg/yr level. The 60,000 kg/year emission limit achieves reductions in MIR and cancer incidence that are similar to those expected at the 25,000 kg/yr and 40,000 kg/yr emission levels. The incremental reduction in emissions with a 40,000 kg/yr level instead of 60,000 kg/yr imposes an incremental cost of $1.5 million per year. The incremental cost per ton of this reduction is roughly $9,000/ton. Moreover, in comparing the 40,000 kg/yr and the 60,000 kg/yr emission limits, the incremental cost per cancer case avoided, $73 million/case, is substantial, supporting our conclusion that the $60,000 kg/yr emission limit provides an ample margin of safety consistent with the Benzene NESHAP. 3. Rationale for the Requirements for Halogenated Solvent Cleaning Machines at Military Depot Maintenance Facilities For halogenated solvent cleaning machines in use at military depot maintenance facilities, the final rule sets a facility-wide emission limit of 100,000 kg/yr (MC equivalent emissions). In addition, the 1994 NESHAP requirements remain applicable. For halogenated solvent cleaning machines at these facilities that are constructed or reconstructed after August 17, 2006, the final rule revisions add to the previous 1994 NESHAP by requiring implementation of the 100,000 kg/yr MC equivalent emission limit upon the effective date of this rule or upon startup, whichever occurs later. We based this decision on comments received from one such facility that we considered representative of these types of military facilities that maintain and restore military weapons systems. They indicated an increase in maintenance and restoration levels due to current worldwide military activities and that they could not meet either of the proposed emission limits within the proposed two-year compliance period. In additional comments in response to the NODA, and in subsequent meetings with the Agency, they indicated that they could meet the 100,000 kg/yr emission limit within a three-year compliance timeframe. We then projected that implementation of the 100,000 kg/yr MC equivalent emission limit will reduce the MIR from halogenated solvent cleaning machines associated with a military depot maintenance facility from about six-in-a-million to about three-in-a-million with an estimated reduction in annual cancer incidence of 0.002 cancer cases per year. An analysis of the costs for only this facility which was based on information from the 2002 NEI shows that the annual cost effectiveness of complying with this limit results in a cost savings of about $625/ ton with annualized cost savings of approximately $55,761. Therefore, we believe that a requirement for these facilities to meet a 100,000 kg/yr MC equivalent emission limit is technically feasible, provides an annual and long-term cost savings, provides an ample margin of safety to protect public health and prevents adverse environmental effects. 4. Rationale for Our Decisions Regarding Continuous Web Cleaners and Halogenated Solvent Cleaning Machines at Narrow Tube Manufacturing and Aerospace Facilities The requirements set forth in this final rule are not applicable to continuous web cleaning machines, halogenated solvent cleaning machines that are associated with the narrow tubing manufacturing industry, and aerospace manufacturing and maintenance industry and facilities. The requirements of the 1994 NESHAP and its subsequent amendments (where relevant) remain applicable to all the continuous web and halogenated solvent cleaning machines associated with the above-noted facilities. We received comments from these three sectors on the proposal, in response to the NODA, and in subsequent meetings with [[Page 25146]] representatives of these industries. They submitted information that stressed the unique nature of their cleaning operations, the technical infeasibility, the uncertainty of our original cost estimates, the processes involved, including review of their process changes by other federal agencies such as FDA and FAA (see Section IV.A. for additional discussion), and the difficulty they would experience in complying with the proposed emission limits within the proposed timeframe. Based on new information they provided in response to the NODA, including new cost information, we re-analyzed the costs for each of these three sectors and estimated the annual cost effectiveness of complying with emission limits they provided in comments. For the Aerospace sector, we estimated an MIR of 30-in-a-million and an annual cancer incidence of 0.066 at their baseline emission level. We then projected that implementation of the 100,000 kg/yr MC equivalent limit (the maximum reduction we discussed in the proposal) would reduce the MIR from halogenated solvent cleaning machines associated with this sector to about 20-in-a-million with a reduction to their annual cancer incidence to about 0.03 cancer cases annually. Our revised cost estimate showed a cost effectiveness of $2,000/ton with a total annualized cost of nearly $630,000. For the narrow tube manufacturers, we estimated an MIR of 70-in-a- million with an annual cancer incidence of 0.08 at their baseline level of emissions. Based on comments from this industry indicating that they could reasonably accomplish a 10 percent reduction in their current emission levels within a three-year compliance time, we developed risk and cost estimates for that level of reduction. We have estimated that the MIR would decrease to approximately 60-in-a-million with very little change expected in the annual cancer incidence. The annual cost effectiveness for complying with an overall 10 percent reduction in total emissions limit would be a cost of over $3,600/ton with total annualized costs of nearly $700,000. For the continuous web cleaners, we estimated a baseline MIR risk level of about 30-in-a-million with an annual cancer incidence of 0.03 cases. Comments from this industry suggested they could achieve an 80 percent overall control efficiency compared to their current emission levels, within a three-year compliance period. The current NESHAP limit requires a 70 percent overall control efficiency. To achieve the 80 percent overall efficiency, facilities would be required to reduce emissions by 33 percent ((1-70%) - (1-80%) / (1-70%) = 33%). We developed risk and cost estimates for that level of reduction. We have estimated that under this scenario, the MIR would decrease to approximately 20-in-a-million with and the annual cancer incidence would decrease to 0.02 cases annually. The annual cost effectiveness of complying with the 80 percent overall emission control efficiency rate is over $3,400/ton with a total annualized costs of over $600,000. In summary, we are adopting no changes to the 1994 NESHAP, under CAA Section 112(f) for the halogenated solvent cleaning machines used by the above-noted specific industry sectors (i.e., aerospace, narrow tube manufacturers, and t
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