Airworthiness Criteria: Airship Design Criteria for Zeppelin Luftschifftechnik GmbH Model LZ N07 Airship, 24656-24674 [E7-7302]
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[Federal Register Volume 72, Number 85 (Thursday, May 3, 2007)] [Notices] [Pages 24656-24674] From the Federal Register Online via the Government Printing Office [www.gpo.gov] [FR Doc No: E7-7302] [[Page 24656]] ======================================================================= ----------------------------------------------------------------------- DEPARTMENT OF TRANSPORTATION Federal Aviation Administration Airworthiness Criteria: Airship Design Criteria for Zeppelin Luftschifftechnik GmbH Model LZ N07 Airship AGENCY: Federal Aviation Administration (FAA), DOT. ACTION: Notice of availability of proposed design criteria and request for comments ----------------------------------------------------------------------- SUMMARY: This notice announces the availability of and requests comments on the proposed design criteria for the Zeppelin Luftschifftechnik GmbH model LZ N07 airship. The German aviation airworthiness authority, the Luftfahrt-Bundesamt (LBA), forwarded an application for type validation of the Zeppelin Luftschifftechnik GmbH (ZLT) model LZ N07 airship on October 1, 2001. The airship will meet the provisions of the Federal Aviation Administration (FAA) normal category for airships operations and will be certificated for day and night visual flight rules (VFR); additionally, an operator of this airship may petition for exemption to operate the airship in other desired operations. DATES: Comments must be received on or before June 4, 2007. ADDRESSES: Send all comments on the proposed design criteria to: Federal Aviation Administration, Attention: Mr. Karl Schletzbaum, Project Support Office, ACE-112, 901 Locust, Kansas City, Missouri 64106. Comments may be inspected at the above address between 7:30 a.m. and 4 p.m. weekdays, except Federal holidays. FOR FURTHER INFORMATION CONTACT: Mr. Karl Schletzbaum, 816-329-4146. SUPPLEMENTARY INFORMATION: Comments Invited Interested persons are invited to comment on the proposed design criteria by submitting such written data, views, or arguments as they may desire. Commenters should identify the proposed design criteria on the Zeppelin Luftschifftechnik GmbH model LZ N07 airship and submit comments, in duplicate, to the address specified above. All communications received on or before the closing date for comments will be considered by the Small Airplane Directorate before issuing the final design criteria. Discussion Background Under the provisions of the Bilateral Aviation Safety Agreement (BASA) between the United States and Germany, the German aviation airworthiness authority, the Luftfahrt-Bundesamt (LBA), forwarded an application for type validation of the Zeppelin Luftschifftechnik GmbH (ZLT) model LZ N07 airship on October 1, 2001. The LZ N07 has a rigid structure, 290,330 cubic foot displacement and has accommodations for twelve passengers and two crewmembers. The airship will meet the provisions of the Federal Aviation Administration (FAA) normal category for airships; additionally, an operator of this airship may petition for exemption to operate the airship in other desired operations. The airship will be certificated for day and night visual flight rules (VFR). Proposed Design Criteria Applicable Airworthiness Criteria Under 14 CFR Part 21 The only applicable requirement for airship certification in the United States is FAA document FAA-P-8110-2, Airship Design Criteria (ADC). This document has been the basis of bilateral validation of airships between Germany and the United States for many years. However, in 1995, the LBA issued the initial version of the Luftt[uuml]chtigkeitsforderungen f[uuml]r Luftschiffe der Kategorien Normal und Zubringer (hereafter referred to as the LFLS), which added a commuter category to German airship categories and also added additional requirements for normal category airships. Due to this, where the previously mutually accepted ADC can be considered to be harmonized in practice, the issuance of the LFLS created regulatory differences for normal category airships between the United States and Germany. In keeping with its bilateral obligations, the FAA has, with assistance from the LBA, determined that regulatory differences exist between the two requirements (ADC versus LFLS). This determination is the Significant Regulatory Differences analysis. In the case of the LZ N07 airship, the German certification was accomplished to the higher standard of the commuter category of the LFLS, with various LBA modifications and additions. The FAA desires to accept the Zeppelin airship model LZ N07 at the same airworthiness standard as it was certificated to in Germany, so we have decided to accept the requirements of the LFLS and the supplemental requirements issued by the LBA as the U.S. certification basis. With this decision, the bulk of the regulatory differences are not relevant, as the FAA is accepting the provisions of the German LFLS certification in the commuter category in its entirety. The FAA has, after comparing the normal category ADC to the commuter category LFLS requirements, determined that all of the LFLS requirements are at least equivalent to and, in many cases, more conservative than the requirements for the normal category contained in the ADC. Regulatory Differences The LFLS was developed considering the ADC at Change 1, but Change 2 provisions were not considered. There will be one regulatory difference due to this; ZLT will show compliance to ADC Sec. 4.14 at Change 2. Additional and Alternative Requirements The German aviation authority, the Luftfaht-Bundesamt (LBA) issued additional requirements, special conditions, and equivalent levels of safety to deal with certain design provisions and airworthiness concerns specific to the design of the LZ N07 that were not anticipated by the LFLS. These requirements will also become part of the U.S. certification basis for this airship. The U.S. certification basis for the LZ N07 will be proposed as an entire certification basis, including those changes required by the FAA and the LBA. Based on the provisions of 14 Code of Federal Regulations (CFR) part 21, Sec. Sec. 21.17(b), 21.17(c) and 21.29, the following airworthiness requirements were evaluated and found applicable, suitable, and appropriate for this design, and they will remain active until August 31, 2007 or to a future date extended by the FAA, and form the Certification Basis. Certification Basis The German regulation Luftt[uuml]chtigkeitsforderungen f[uuml]r Luftschiffe der Kategorien Normal und Zubringer, (referred to as the LFLS), effective April 13, 2001; except: (1) In lieu of compliance to LFLS section 673 the LZ N07 will comply with ADC Sec. 4.14. (2) B-1 LBA, Equivalent Safety Finding for Section 76 LFLS, Engine Failure. Discussion The LFLS requires that the airship restore itself to a state of equilibrium after the failure of any one engine during any flight condition. In the case of the LZ N07, a state of equilibrium using designated ballast cannot be achieved as required by the LFLS. ZLT [[Page 24657]] met this requirement with an equivalent level of safety. In lieu of the provisions of LFLS Sec. 76 the following is required: In the case of failure of any one engine (of three) it must be shown that a zero vertical speed condition can be established for any flight condition by using the thrust vectoring capability of the remaining two engines and aerodynamic lift. The time to achieve this zero vertical speed will be demonstrated to be not more than when using a designated ballast system with a minimum discharge rate established in LFLS Sec. 893(d). (3) B-2 LBA, Equivalent Safety Finding for LFLS Section 143(b), Controllability and Maneuverability, General [all engines out]. Discussion LFLS section 143(b) requires that the airship be capable of a safe descent and landing after failure of all engines under the conditions of LFLS section 561. ZLT met this requirement with an equivalent level of safety. Even in the event of all engines failing, a limited means to control the descent of the airship is available, but only with the airship in equilibrium. With the airship heavy, there is no means to modulate the descent once speed has dissipated, since the descent rate is determined by heaviness only. However, descent will be stable and no unsafe attitude will result and the worst-case descent rate is still in compliance with the emergency landing conditions of LFLS section 561. This fulfills the safety objective of LFLS section 143(b). To satisfy the provisions of LFLS section 143(b), the following is required: A qualitative safety analysis will be performed to show that the simultaneous occurrence of a loss of all engines (combined with worst case weight conditions) is extremely improbable. (4) B-3 LBA, Equivalent Safety Finding for LFLS Section 33(d)(2), Propeller Speed and Pitch Limits. Discussion LFLS section 33(d)(2) requires a demonstration with the propeller speed control inoperative that there is a means to limit the maximum engine speed to 103 percent of the maximum allowable takeoff rotations per minute (rpm). The LZ N07 is designed so that in case of a zero thrust condition in flight, the affected engine is shut off. The shutoff rpm is above 103 percent of the maximum allowable takeoff rpm. The LZ N07 airship is not equipped with a traditional propeller governor system. The propeller speed control function is provided by the AIU (engine control board). If the AIU fails, a means to shut down the engine is provided: Called the Limiting System (Lasar). The limiting system provides two functional stages; the first stage limits rpm between 2725 and 2750, in case the AIU engine control board is unable to limit engine speed with the propeller in zero thrust pitch condition. The second stage shuts down the engine at 2900 rpm in case of limiting system first stage failure in order to avoid engine and propeller disintegration hazard to the airship. The shutdown of one engine is considered a major hazard. (Note: maximum rpm = 2700, 103 percent maximum rpm = 2781.) In traditional governor systems during in-flight operation with zero thrust pitch selected, overspeed protection is not assured in case of a governor failure. The LZ N07 design is considered to provide equivalent or improved safety compared to previously certified (traditional) governor systems. To satisfy the provisions of LFLS section 33(d)(2), the following is required: The proper function of the systems will be demonstrated by performing a system ground test simulation. The propeller overspeed capability of 126 percent of the maximum rpm will comply with the provisions of JAR P certification, (JAR P section 170(a)(2)). (5) B-4 LBA, Equivalent Safety Finding for LFLS Section 145, Longitudinal Control. Discussion LFLS section 145 requires a demonstration of nose-down pitch change out of a stabilized and trimmed climb and 30 degree pitch angle at maximum continuous power and a nose-up pitch change out of a stabilized and trimmed descent and -30 degree pitch angle at maximum continuous power on all engines. ZLT met this requirement with an equivalent level of safety. The LZ N07 ballonet system limitations prevent stabilized climbs or descents above certain vertical speeds. The procedure required in LFLS section 145 cannot be demonstrated by flight test without modification. ZLT demonstrated through flight test that sufficient control authority was available to recover from a steep climb or descent when the airship is trimmed for the appropriate climb or descent and is operated under maximum continuous power. Additionally, it was also shown that it is possible to produce a nose-down pitch change out of a stabilized and trimmed climbing flight and a nose-up pitch change out of a similar descent. The LZ N07 ballonet systems limitations prevent this from being demonstrated at maximum continuous power and 30-degree pitch angle because the climb or descent rates are too high at the resulting airspeed. To satisfy the provisions of LFLS section 145 the following is required: A flight test procedure will demonstrate that it is possible to produce: (1) A nose-down pitch change out of a stabilized climb with a nose- up flight path angle as limited by the ballonet system for the relevant true airspeed or 30 degrees, whichever leads to a lower absolute value. (2) A nose-up pitch change out of a stabilized descent with a nose- down flight path angle as limited by the ballonet system for the relevant true airspeed or -30 degrees, whichever leads to a lower absolute value. (6) C-1 LBA, Additional Requirement for a Reliable Load Validation; 14 CFR part 25, Sec. 25.301(b). Discussion The present LFLS does not include the requirement for the manufacturer to validate the load assumptions used for stress analyses. 14 CFR part 25, Sec. 25.301(b) requires that methods used to determine load intensities and distribution must be validated by flight load measurement unless the methods used for determining those loading conditions are shown to be reliable. The following is added as an additional requirement: The provisions of 14 CFR part 25, Sec. 25.301(b) will be complied with. (7) D-1 LBA, Additional Requirements for LFLS section 853(a), Compartment Interiors [Flammability of Seat Cushions]. Discussion LFLS section 853 does not provide requirements for flammability standards for seat cushions as introduced by Amendment 59 of 14 CFR part 25. The LBA requested a proof test for seat cushions with the oil burner as specified in 14 CFR part 25, Appendix F, part II or equivalent for passenger seats, except for crew seats. To satisfy the provisions of LFLS section 853(a), the following is required: A proof test for seat cushions with the oil burner as specified in 14 CFR part 25, Appendix F, part II or equivalent for passenger seats will be performed successfully. (8) D-5 LBA, Additional Requirements for LFLS Section 673(d), Primary Flight Controls. [[Page 24658]] Discussion LFLS section 673(d) requires that airships without a direct mechanical linkage between the cockpit and primary flight control surfaces be designed with a dual redundant control system. The terminology ``dual redundant'' is considered ambiguous in that it does not clearly define the degree of redundancy required. To satisfy the provisions of LFLS section 853(a), the following is required: Compliance with LFLS section 1309 will show that continued safe flight and landing is assured after complete failure of any one of the primary flight control system lanes. (9) D-6 LBA, Equivalent Safety Finding for LFLS Section 771(c), Pilot Compartment [Controls Location with Respect to Propeller Hub]. Discussion LFLS section 771(c) requires that aerodynamic controls and pilots may not be situated within the trajectories of the designated propeller burst area. Since a thrust vectoring (including a non-swiveling lateral propeller) system has been incorporated into the airship, with two engines forward and one aft engine, formal non-compliance in some cases cannot be avoided. To satisfy the provisions of LFLS section 771(c), the following is required: A qualitative safety analysis will be accomplished that considers the mitigating effects of: (1) The relationship of overall swivel angle of propeller rotational plane versus crucial swivel angle of propeller rotational plane, (2) The distance between aft propeller and aerodynamic controls, and (3) The potential energy absorbing and deflecting structure between aft propulsion unit and controls and pilot. The analysis will consider the following: The lateral propeller is continuously operating in idle with the exception of ground maneuvering and approach phases. The rear propeller transitions through its crucial angle only, while swiveling from the horizontal to the vertical position from a takeoff/approach/landing/hover to a level flight configuration. Aircraft Flight Manual (AFM) procedures, cockpit placarding, and swivel lever markings shall be established to restrict normal operation in the crucial swivel range. (10) D-7 LBA, Equivalent Safety Findings for LFLS Section 777(c), Cockpit Controls; 1141(a), Powerplant Controls: General; 1143(c), Engine Controls; 1149(a)(2), Propeller Speed and Pitch Controls; 1167(c)(1), Vectored Thrust Controls Discussion LFLS section 777(c), 1141(a), 1143(c), 1149(a)(2), and 1167(c)(1) all involve requirements governing the configuration and characteristics of throttle, propeller pitch, mixture, and thrust vectoring controls. Due to the constant speed throttle control concept allowing infinitely variable thrust vector control between maximum reverse and maximum forward thrust, a non-conventional control system was developed that is partially non-compliant with the requirements. The requirements and the configuration of the LZ N07 are summarized in Table 1 below. To satisfy the provisions of LFLS section 777(c), 1141(a), 1143(c), 1149(a)(2) and 1167(c)(1) the following is required: In the case of an identified non-compliance to the LFLS, as shown in Table 1, compliance will be by an evaluation of the airship and a finding that there are safe handling characteristics using the type design engine thrust control/thrust vectoring controls as described in Table 1. Table 1 ---------------------------------------------------------------------------------------------------------------- Description of equivalent LFLS paragraph Requirement Compliant/ non-compliant level of safety finding ---------------------------------------------------------------------------------------------------------------- 777(c)........................ throttle, propeller 1. Non-compliant. Propeller speed, thrust, and pitch, mixture mixture controls are controls: arranged in this order from 1. Order left to right.. left to right. Propeller speed and mixture are grouped together forward of the THRUST levers because they are preset for individual operating conditions. The THRUST levers are located separately with the L/H and R/H THRUST levers and swivel controls grouped together in order to achieve convenient vector operation. 2. arrange to prevent 2. compliant............ >Rear engine thrust control confusion. set is offset to the rear of the center pedestal, which makes its allocation to the rear engine obvious. 1141(a)....................... 1. Arrangement like 777. 1. Compliant as See 777(c) above. described above. 2. markings like 1555(a) 2. compliant............ compliant. 1143(c)....................... 1. Separate control of 1. Compliant............ 1. Compliant engines. 2. simultaneous control 2. simultaneous control 2. simulteneous control of of engines. virtually compliant. forward engines allows for symmetric thrust applications, which are essential for effective handling of the airship. The aft engine THRUST lever is not located between the forward THRUST levers because it requires individual control especially during take-off, hover, landing, and ground maneuvering. Unintentional operation of the aft engine is prevented by this arrangement. 1149(a)(2).................... simultaneous speed and Non-compliant for take- In contrast to conventional pitch control of off, hover, landing, propeller controls, a propellers. and ground maneuvering. constant propeller pitch is commanded directly by the THRUST lever and propeller speed is preselected by the RPM lever and is automatically governed by means of throttle variation. [[Page 24659]] In this operating mode, full RPM is selected and pitch control is commanded directly from the THRUST levers, which are not grouped together, thus not allowing simultaneous pitch control. The reason for this arrangement is explained in issue 1143(c) above. In FLIGHT configuration maximum pitch is preselected by the THRUST levers, speed control is now accomplished by movement of the RPM levers, which are grouped together allowing simultaneous speed control. 1167(c)(1).................... Thrust vectoring: 1.--Independent of other 1. Compliant............ 1. Compliant. controls. 2.--separate and 2. non compliant........ 2. simultaneous vectoring simultaneous control of control of forward engines all propulsion units. allows for symmetric vectoring. Asymmetric control of forward swivel angle is made impossible in order to prevent pilot confusion during vector control. Aft swivel adjustment is limited to 0[deg] for cruise and -90[deg] for T/ L. The aft swivel is separated due to the individual control requirement. ---------------------------------------------------------------------------------------------------------------- (11) D-8 LBA, Equivalent Safety Findings for LFLS Section 807(d) and Section 807(d)(1)(i), Emergency Exits. Discussion LFLS section 807(d) and (d)(1)(i) for commuter category airships carrying less than 15 passengers requires at least three emergency exits. Refer to Table 2. Table 2 ---------------------------------------------------------------------------------------------------------------- Category versus exits First exit Second exit Third exit ---------------------------------------------------------------------------------------------------------------- Normal Category (Less than 10 External door/ Main One exit 19 x 26 inches No requirement. passengers.). door: Sec. 783(a) opposite of main door: (19 x 26 inches). Sec. 807(a)(1). Commuter Category (Less than 15 Main door must be floor Same as above.......... In addition one exit 19 passengers.). level: Sec. x 26 required. 807(d)(1). Commuter Category Zeppelin LZ N07.... Floor level main door Second floor level main Not provided. much larger as 19 x 26 door much larger as 19 inches. x 26 inches provided. Design comprising 12 passengers...... Equivalent safety requested for greater than 9 passengers. ---------------------------------------------------------------------------------------------------------------- The design of the LZ N07 fully complies with the requirement for the Normal Category; however, the third exit required for compliance in the Commuter Category is not provided. This results in a formal noncompliance. To satisfy the provisions of LFLS section 807(d) and 807(d)(1)(i), the following is required: Compliance for LFLS section 807(d) and 807(d)(1)(i) will be shown by: (1) The first and second exits provided are both floor level exits and oversized compared to 19 by 26 inches. (2) The evacuation demonstration required in section 803(e) shall be accomplished within 60 seconds, (with one exit blocked) instead of 90 seconds. (12) D-9 LBA, Equivalent Safety Finding for Section 881(a), Envelope Design [Envelope Tension]. Discussion LFLS section 881(a) requires that the envelope maintain tension while supporting limit load conditions for all flight conditions. The rigid design of the LZ N07 allows for limited wrinkling of the envelope under limit load conditions with no effect on airship handling and performance. Due to the unique kind of rigid structural design, the structural integrity of the LZ N07 airship is not dependent on the tension of the envelope, as rigid structure replaces the load-carrying envelope. The alignment of structure, engines, empennage, cabin and other components affecting handling qualities, performance, and other factors is independent of any wrinkling condition of the envelope. To satisfy the provisions of LFLS section 881(a), the following is required: Safe handling characteristics will be demonstrated by flight test, the limit load carrying capability by analysis. (13) D-10 LBA, Equivalent Safety Finding for LFLS Section 881(f), Envelope Design [Rapid Deflation Provisions]. Discussion LFLS section 881(f) requires that provisions be maintained to allow for rapid envelope deflation of the airship should it break loose from the mast while moored. The present design does not include such a provision. For German certification, ZLT had to demonstrate an equivalent level of safety. As part of this, ZLT presented that, due to the unique kind of rigid structural design of the airship, any rapid deflation provision will not significantly reduce the effective cross section of the envelope; thus, the uncontrolled drift of the airship due to surface winds once free of its moorings could not be brought under control. ZLT presented that the overall level of safety is negatively affected by the potential unwanted operation of the required rapid deflation provision when unintentionally operated or operated due to individual failure conditions, [[Page 24660]] and that this could lead to a potentially severe failure condition. ZLT was required by the LBA to provide an equivalent level of safety by means of a qualitative safety analysis and by showing that the reliability of the mast coupling system design is significantly improved over typical non-rigid airship systems. It also provided proof of safe life design for the structural parts and to prove the fail-safe design of the hydraulically powered locking mechanism. These systems are part of the ground based mooring vehicle. We understand that the rigid structure of the airship complicates or eliminates the deflation design feature expected of non-rigid types of airships, and we believe that this requirement cannot be met without an equivalent level of safety. The rapid deflation feature of a non- rigid airship is provided to allow emergency egress without the ship lifting and to deflate the envelope in case an airship is blown off of the mast and is subsequently uncontrolled. These concerns still apply to a rigid airship. We accept the evacuation procedure, described in the section discussion LFLS section 809(e), as an acceptable equivalent feature for the evacuation requirement. In the event that the airship is blown off of the mast, we believe that a rigid airship will present the same or enhanced hazard as the requirement for non-rigid type airships was developed to mitigate, that being of an unmanned and, or, uncontrolled airship in controlled airspace in the proximity of persons, property, or other aircraft. To satisfy the provisions of LFLS section 881(f), the following is required: Safe life design for the structural parts and fail-safe design of the hydraulically powered locking mechanism of the mooring vehicle will be shown. The Airship Flight Manual will contain mast procedures for all approved mast mooring conditions. These procedures will also include a requirement to have transponder equipment active when the airship is moored on the mast, and define conditions when a pilot must be in the airship. (14) D-11 LBA, Equivalent Safety Finding for LFLS Section 883(e), Pressure System. Discussion LFLS section 883(e) requires that provisions be maintained to blow air into the helium space in order to prevent wrinkling of the envelope. The present design of the airship does not include this provision; therefore, ZLT had to demonstrate equivalent level of safety. Due to the unique kind of rigid structural design, the structural integrity of the airship is not dependent on the tension of the envelope. Rigid structure replaces the load-carrying envelope. The alignment of structure, engines, empennage, and cabin, etc., affecting handling qualities and airship controllability is independent of any wrinkling condition of the envelope. To satisfy the provisions of LFLS section 883(e), the following is required: Safe operation at reduced helium pressures will be demonstrated. (15) D-12 LBA, Interpretation of LFLS Section 785(b), Seats, berths and safety belts [Approval of]. Discussion The LFLS requires approval for seats; the LBA required approval of passenger and crew seats according to TSO C39b. The ZLT uses seats that are TSO C39b approved by a seat vendor; if this is not done, the seats used will demonstrate compliance to TSO C39b. To satisfy the provisions of LFLS section 758(b), the following is required: Seats will comply with the provisions of TSO C39b. (16) D-13 LBA, Additional Requirement; LFLS Section 1585(a)(10), Operating Procedures [Ditching, Emergency Evacuation]. Discussion The LFLS does not provide requirements for ditching exits; the LBA requested a floatation analysis to be done, to analyze the case of an unplanned ditching. Helium loss during the emergency evacuation procedure was not considered. It was determined by calculation that the passenger cabin provides enough buoyancy for safe egress with the requirement that one emergency exit shall be usable above the static waterline for at least 90 seconds for emergency evacuation. To satisfy the provisions of LFLS section 758(b), the following is required: It shall be demonstrated by test or analysis that an emergency evacuation exit will remain above the waterline for at least 90 seconds after finally settling on the water. Relevant instructions will be included in the Airship Flight Manual. (17) D-14 LBA, Interpretative Material; LFLS Section 803(e), Emergency Evacuation Demonstration. Discussion LFLS section 803(e) requires an emergency evacuation demonstration. This evacuation must be completed within 90 seconds. Compliance with LFLS section 881(g) must be considered in conjunction with section 803(a) through (e). This requirement demonstrates the ability of the entire cabin to be evacuated within 90 seconds using the maximum number of occupants, with flight crew preparation for the emergency evacuation. Normal valving of helium to provide emergency deflation on the ground during the emergency evacuation, according to section 881(g), is assumed. To satisfy the provisions of LFLS section 803(e), the following is required: (1) It will be demonstrated that the cabin can be emergency egressed within 90 seconds. (2) In addition, the evacuation method established will include the preparation of the airship for the ground phase of the emergency evacuation on the ground. The applicant will demonstrate by analysis supported by tests that the preparation for cabin emergency evacuation could be conducted within 30 seconds (from time of landing until start of cabin emergency evacuation). This technique will be published in the AFM. Refer to Figure 1, ``ZLT Emergency Evacuation Technique.'' [[Page 24661]] [GRAPHIC] [TIFF OMITTED] TN03MY07.019 (3) The evacuation method established will include four steps: (a) After the occurrence of the emergency situation, the pilot has to prepare the airship for an emergency landing. (b) The pilot has to land the airship. (c) The pilot has to prepare the airship for the evacuation. This includes providing enough heaviness so that the airship cannot leave the ground during the passenger evacuation. Also, the pilot must keep the airship in a safe position before starting the evacuation. By controlling the deflation, the pilot must try to prevent trapping of the envelope over the occupants during the evacuation. (d) The actual evacuation will only begin when a safe position of the airship can be maintained and when enough heaviness is provided. These steps will be reflected in the AFM. (18) D-15 LBA, Additional Requirements; 14 CFR part 23, Sec. Sec. 23.859 and 23.1181(d), [cabin heating; fuel burner]. Discussion ZLT wishes to install fuel burner heating equipment for a cabin heating and ventilation system in the lower shell of the passenger cabin. The LFLS does not provide adequate requirements for the installation of fuel burner equipment. The LBA required the application of 14 CFR part 23, Sec. Sec. 23.859 and 23.1181(d), revised as of January 1, 1998, in addition to other applicable requirements of the LFLS. The LBA interpretation of Sec. 23.859 (a) is such that the entire heater compartment will be considered a fire region and has to be of fireproof construction. Part 23 Sec. 23.859, paragraphs (a)(1) to (a)(3), will be complied with also. Other applicable FAA regulations introduced by reference to Sec. Sec. 23.859 and 23.1181(d) by the LBA will be complied with by compliance to applicable LFLS sections. The airship will comply with the provisions of 14 CFR part 23, Sec. 23.859, Combustion Heater Fire Protection, and Sec. 23.1181(d), Firewalls. (19) E-1 LBA, Additional Requirements Remote Propeller Drive System. Discussion The LZ N07 propellers of both forward and aft propulsion systems are not conventionally installed directly on the engine crankshaft. A remote propeller drive system consisting of torque shafts, swivel gears, friction clutches and a belt drive unit (on the aft engine only) is installed between engine and propeller to provide thrust and vector capability for the propellers. The LFLS does not contain requirements for such power transmission designs. The LBA required compliance as described in LBA guidance paper I- 231-87, applicable to components installed between engines and propellers. I-231-87(01) requires compliance with JAR 22H or 14 CFR part 33; however, instead of JAR 22H or 14 CFR part 33 compliance, compliance with applicable sections of JAR P (Change 7) as listed in Table 3 will be required. Table 3 [Applicable sections of JAR P and I-231-87] ------------------------------------------------------------------------ Section Summary ------------------------------------------------------------------------ I-231-87.................................. Remote torque shafts/ Fernwellen. I-231-87(01).............................. Alle Bauteile zwischen Motor und Propeller FAR 33. I-231-87(02).............................. Kr[auml]fte auf k[uuml]rzestem Weg in tragende Bauteile. I-231-87(03).............................. Konstruktive Ma[szlig]nahmen gegen ungleiche Dehnung. I-231-87(04).............................. Bei Drehgelenken ungleichf[ouml]rm. Drehbewegung meiden. I-231-87(05).............................. Abstand Struktur zu rotierenden Teilen >13mm. I-231-87(06).............................. FVB: Erweichungstemperatur TGA nicht [uuml]berschreiten. [[Page 24662]] I-231-87(07).............................. Nicht feuersichere Wellen: Feuerschutz zum Motor. I-231-87(08).............................. Keine Gef[auml]hrdung durch angetr. Rest gebroch. Welle. I-231-87(09).............................. Unterkritischer Lauf/ Kritische Drehzahl 1,5*nmax. I-231-87(10).............................. Schwingungsversuch mit Anla[szlig]- Abstellvorg[auml]ngen. JAR-P..................................... Propellers: Change 7, dated 22.10.87. JAR-P01................................... Section 1--Requirements. JAR-P01 1A................................ SUB-SECTION A--GENERAL. JAR-P030(a)(1)............................ Specification detailing airworthiness requirements. JAR-P040(b)............................... Fabrication methods. JAR-P040(b)(1)............................ Consistently sound structure and reliable. JAR-P040(b)(2)............................ Approved process specifications, if close control required. JAR-P040(c)............................... Castings. JAR-P040(c)(1)............................ Casting technique, heat treatment, quality control. JAR-P040(c)(2)............................ AA Approval for casting production required. JAR-P040(e)............................... Welded structures and welded components. JAR-P040(e)(1)............................ Welding technique, heat treatment, quality control. JAR-P040(e)(3)............................ Drawings annotated and with working instructions. JAR-P040(e)(4)............................ If required, radiographic inspection, may be in steps. JAR-P070.................................. Failure analysis. JAR-P070(a)............................... Failure analysis/assessment of propeller and control systems. JAR-P070(b)(2)............................ Significant overspeed or excessive drag. JAR-P070(c)............................... Proof of probability of failure. JAR-P070(e)............................... Acceptability of failure analysis, if more on 1 of: JAR-P070(e)(1)............................ A safe life being determined. JAR-P070(e)(2)............................ A high level of integrity, parts to be listed. JAR-P070(e)(3)............................ Maintenance actions, serviceable items. JAR-P080.................................. Propeller pitch limits and settings. JAR-P090.................................. Propeller pitch indications. JAR-P130.................................. Identification. JAR-P140.................................. Conditions applicable to all tests. JAR-P140(a)............................... Oils and lubricants. JAR-P140(b)............................... Adjustments. JAR-P140(b)(1)............................ Adjustments prior to test not be altered after verification. JAR-P140(b)(2)............................ Adjustment and settings checked/unintentional variations recorded. JAR-P140(b)(2)(i)......................... At each strip examination. JAR-P140(b)(2)(ii)........................ When adjustments and settings are reset. JAR-P140(b)(3)............................ Instructions for (b)(1) proposed for Manuals. JAR-P140(c)............................... Repairs and replacements. JAR-P140(d)............................... Observations. JAR-P150.................................. Conditions applicable to endurance tests only. JAR-P150(a)............................... Propeller accessories to be used during tests. JAR-P150(b)............................... Controls (ground and flight tests). JAR-P150(b)(1)............................ Automatic controls provided in operation. JAR-P150(b)(2)............................ Controls operated in accordance with instructions. JAR-P150(b)(3)............................ Instructions provided in Manuals. JAR-P150(c)............................... Stops (ground tests). JAR-P160.................................. General. JAR-P160(b)............................... Pass without evidence of failure or malfunction. JAR-P160(c)............................... Detailed inspection before and after tests complete. JAR-P170(c)............................... Spinner, deicing equipment, etc., subject to same test. JAR-P190(c)............................... Propellers fitted with spinner and fans. JAR-P200.................................. Rig tests of propeller equipment. JAR-P200(a)............................... Tests for feathering, beta control, thrust reverse. JAR-P200(b)............................... Test to represent the amount of 1000 hour cycles. JAR-P200(c)............................... Evidence of similar tests may be acceptable. JAR-P210.................................. Endurance tests. JAR-P210(b)............................... Variable pitch propellers. JAR-P210(b)(1)............................ Variable pitch propellers tested to one of following: JAR-P210(b)(1)(i)......................... A 110-hour test. JAR-P210(b)(1)(i)(A)...................... 5 hours at takeoff power. JAR-P210(b)(1)(i)(B)...................... 50 hours maximum continuous power. JAR-P210(b)(1)(i)(C)...................... 50 hours consisting of ten 5- hour cycles. JAR-P210(b)(2)............................ At conclusion of the endurance test total cycles. JAR-P210(b)(2)(ii)........................ Governing propellers: 1500 cycles of control. JAR-P210(b)(2)(iv)........................ Reversible-pitch propellers: 200 cycles + 30 seconds. JAR-P220.................................. Functional tests not less 50 in flight. JAR-P220(b)............................... Variable pitch (governing) propellers. JAR-P220(b)(1)............................ Propeller governing system compatible w. engine. JAR-P220(b)(2)............................ Stability of governing under various oil temperatures conditions. JAR-P220(b)(3)............................ Response to rapid throttle movements, balked landing. JAR-P220(b)(4)............................ Governing and feathering at all speeds up to VNE. [[Page 24663]] JAR-P220(b)(5)............................ Unfeathering, especially after cold soak. JAR-P220(b)(6)............................ Beta control response and sensitivity. JAR-P220(b)(7)............................ Correct operation of stops and warning lights. JAR-P220(c)............................... Propeller design for operation in reverse pitch 50 landing. ------------------------------------------------------------------------ To satisfy the additional required provisions, the following is required: Compliance will be shown for the Remote Propeller Drive System to the requirements of LBA document I-237-87, dated September 1987, and the Joint Aviation Requirements (JARs) summarized in Table 3. Table 3 [Repeated] ------------------------------------------------------------------------ Section Summary ------------------------------------------------------------------------ I-231-87.................................. Remote torque shafts/ Fernwellen. I-231-87(01).............................. Alle Bauteile zwischen Motor und Propeller FAR 33. I-231-87(02).............................. Kr[auml]fte auf k[beta]rzestem Weg in tragende Bauteile. I-231-87(03).............................. Konstruktive Ma[szlig]nahmen gegen ungleiche Dehnung. I-231-87(04).............................. Bei Drehgelenken ungleichf[ouml]rm. Drehbewegung meiden. I-231-87(05).............................. Abstand Struktur zu rotierenden Teilen >13mm. I-231-87(06).............................. FVB: Erweichungstemperatur TGA nicht [uuml]berschreiten. I-231-87(07).............................. Nicht feuersichere Wellen: Feuerschutz zum Motor. I-231-87(08).............................. Keine Gef[auml]hrdung durch angetr. Rest gebroch. Welle. I-231-87(09).............................. Unterkritischer Lauf/ Kritische Drehzahl 1,5*nmax. I-231-87(10).............................. Schwingungsversuch mit Anla[beta]- Abstellvorg[auml]ngen. JAR-P..................................... Propellers Change 7, dated 22.10.87. JAR-P01................................... Section 1--Requirements. JAR-P01 1A................................ SUB-SECTION A--GENERAL. JAR-P030(a)(1)............................ Specification detailing airworthiness requirements. JAR-P040(b)............................... Fabrication Methods. JAR-P040(b)(1)............................ Consistently sound structure and reliable. JAR-P040(b)(2)............................ Approved process specification, if close control required. JAR-P040(c)............................... Castings. JAR-P040(c)(1)............................ Casting technique, heat treatment, quality control. JAR-P040(c)(2)............................ AA Approval for casting production required. JAR-P040(e)............................... Welded Structures and Welded Components. JAR-P040(e)(1)............................ Welding technique, heat treatment, quality control. JAR-P040(e)(3)............................ Drawings annotated and with working instructions. JAR-P040(e)(4)............................ If required, radiographic inspection, may be in steps. JAR-P070.................................. Failure Analysis. JAR-P070(a)............................... Failure analysis/assessment propeller/control system. JAR-P070(b)(2)............................ Significant overspeed or excessive drag. JAR-P070(c)............................... Proof of probability of failure. JAR-P070(e)............................... Acceptability of failure analysis, if more on 1 of: JAR-P070(e)(1)............................ A safe life being determined. JAR-P070(e)(2)............................ A high level of integrity, parts to be listed. JAR-P070(e)(3)............................ Maintenance actions, serviceable items. JAR-P080.................................. Propeller Pitch Limits and Settings. JAR-P090.................................. Propeller Pitch Indications. JAR-P130.................................. Identification. JAR-P140.................................. Conditions Applicable to All Tests. JAR-P140(a)............................... Oils and Lubricants. JAR-P140(b)............................... Adjustments. JAR-P140(b)(1)............................ Adjustment prior to test not be altered after verification. JAR-P140(b)(2)............................ Adjustment and settings checked/unintentional variations recorded. JAR-P140(b)(2)(i)......................... At each strip examination. JAR-P140(b)(2)(ii)........................ When adjustments and settings are reset. JAR-P140(b)(3)............................ Instructions for (b)(1) proposed for Manuals. JAR-P140(c)............................... Repairs and Replacements. JAR-P140(d)............................... Observations. JAR-P150.................................. Conditions Applicable to Endurance Tests Only. JAR-P150(a)............................... Propeller accessories to be used during tests. JAR-P150(b)............................... Controls (Ground and Flight Tests). JAR-P150(b)(1)............................ Automatic controls provided in operation. JAR-P150(b)(2)............................ Controls operated in accordance with instructions. JAR-P150(b)(3)............................ Instructions provided in Manuals. JAR-P150(c)............................... Stops (Ground Tests). JAR-P160.................................. General. [[Page 24664]] JAR-P160(b)............................... Pass without evidence of failure or malfunction. JAR-P160(c)............................... Detailed inspection before and after tests complete. JAR-P170(c)............................... Spinner, deicing equipment, etc., subject to same test. JAR-P190(c)............................... Propellers Fitted with Spinner and Fans. JAR-P200.................................. Rig Tests of Propeller Equipment. JAR-P200(a)............................... Tests for feathering, Beta Control, thrust reverse. JAR-P200(b)............................... Test to represent the amount of 1000 h cycles. JAR-P200(c)............................... Evidence of similar tests may be acceptable. JAR-P210.................................. Endurance Tests. JAR-P210(b)............................... Variable Pitch Propellers. JAR-P210(b)(1)............................ Variable Pitch Propellers tested to one of following: JAR-P210(b)(1)(i)......................... A 110-Hour Test. JAR-P210(b)(1)(i)(A)...................... 5 hours at Takeoff Power. JAR-P210(b)(1)(i)(B)...................... 50 hours Maximum Continuous Power. JAR-P210(b)(1)(i)(C)...................... 50 hours consisting of ten 5- hour cycles. JAR-P210(b)(2)............................ At conclusion of the Endurance Test total cycles. JAR-P210(b)(2)(ii)........................ Governing Propellers: 1500 cycles of control. JAR-P210(b)(2)(iv)........................ Reversible-pitch Propellers: 200 cycles + 30 sec. JAR-P220.................................. Functional Tests not less 50 in flight. JAR-P220(b)............................... Variable Pitch (Governing) Propellers. JAR-P220(b)(1)............................ Propeller governing system compatible with engine. JAR-P220(b)(2)............................ Stability of governing under various oil temperature conditions. JAR-P220(b)(3)............................ Response to rapid throttle movements, balked landing. JAR-P220(b)(4)............................ Governing and feathering at all speeds up to VNE. JAR-P220(b)(5)............................ Unfeathering, especially after cold soak. JAR-P220(b)(6)............................ Beta control response and sensitivity. JAR-P220(b)(7)............................ Correct operation of stops and warning lights. JAR-P220(c)............................... Propeller Design for Operation in Reverse Pitch 50 landing. ------------------------------------------------------------------------ LBA Document I-237-87 Preliminary Guideline for Compliance of Transmission-Shafts in Powerplant Installations of Airplanes (part 23) and Powered Sailplanes (JAR 22) LBA Document: I231-87 Issue: 30. September 1987 Change record: Translated into English, May 2002 Translation has been done by best knowledge and judgement. In any case, the officially published text in German language is authoritative. At the present time the Airworthiness Requirements for motorized aircraft assume only propeller-engine-combinations, where the propeller is directly fixed at the engine flange. Clutches, transmission shafts, intermediate bearings, angular drives (gearboxes), universal joints, shifting sleeves, etc., are accommodated for neither by JAR-22, nor by part 23 (JAR-23), or part 33 (JAR-E). The necessity to supplement/amend the Airworthiness Requirements became obvious for a powered sailplane, where a transmission shaft from the engine in the middle of the fuselage runs through the cockpit between the pilots (side-by-side seats) to the bow of the fuselage where the propeller is mounted. The rupture of a so installed transmission shaft can, besides the loss of thrust, also by the whirling of the parts that remain attached to the run-away engine have catastrophic effects to pilots and aircrafts/aeroplanes. Also differently arranged transmission shafts that do not pass through the cockpit can endanger the surrounding primary structure, the controls or other important systems critically. For transmission shaft installations the following Special Requirements have to be applied for powered sailplanes and aircraft (aeroplanes) in addition to JAR 22 and par
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