Airworthiness Standards; Engine Control System Requirements, 18148-18155 [E7-6535]
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18148
Federal Register / Vol. 72, No. 69 / Wednesday, April 11, 2007 / Proposed Rules
representative engine in accordance
with paragraph (a) or (b) of this section,
as applicable, without evidence of
failure or malfunction.
(a) Fixed-pitch and ground adjustablepitch propellers must be subjected to
one of the following tests:
(1) A 50-hour flight test in level flight
or in climb. The propeller must be
operated at takeoff power and rated
rotational speed during at least five
hours of this flight test, and at not less
than 90 percent of the rated rotational
speed for the remainder of the 50 hours.
(2) A 50-hour ground test at takeoff
power and rated rotational speed.
(b) Variable-pitch propellers must be
subjected to one of the following tests:
(1) A 110-hour endurance test that
must include the following conditions:
(i) Five hours at takeoff power and
rotational speed and thirty 10-minute
cycles composed of:
(A) Acceleration from idle,
(B) Five minutes at takeoff power and
rotational speed,
(C) Deceleration, and
(D) Five minutes at idle.
(ii) Fifty hours at maximum
continuous power and rotational speed,
(iii) Fifty hours, consisting of ten 5hour cycles composed of:
(A) Five accelerations and
decelerations between idle, takeoff
power and rotational speed;
(B) Four and one-half hours at
approximately even incremental
conditions from idle up to, but not
including, maximum continuous power
and rotational speed; and
(C) Thirty minutes at idle.
(2) The operation of the propeller
throughout the engine endurance tests
prescribed in part 33 of this chapter.
(c) An analysis based on tests of
propellers of similar design may be used
in place of the tests of § 35.39(a) and (b).
32. Add § 35.40 to read as follows:
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§ 35.40
Functional test.
The variable-pitch propeller system
must be subjected to the applicable
functional tests of this section. The
same propeller system used in the
endurance test (§ 35.39) must be used in
the functional tests and must be driven
by a representative engine on a test
stand or on an airplane. The propeller
must complete these tests without
evidence of failure or malfunction. This
test may be combined with the
endurance test for accumulation of
cycles.
(a) Manually-controllable propellers.
Five hundred representative flight
cycles must be made across the range of
pitch and rotational speed.
(b) Governing propellers. Fifteen
hundred complete cycles must be made
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across the range of pitch and rotational
speed.
(c) Feathering propellers. Fifty cycles
of feather and unfeather operation must
be made.
(d) Reversible-pitch propellers. Two
hundred complete cycles of control
must be made from lowest normal pitch
to maximum reverse pitch. During each
cycle, the propeller must be run for 30
seconds at the maximum power and
rotational speed selected by the
applicant for maximum reverse pitch.
(e) An analysis based on tests of
propellers of similar design may be used
in place of the tests of § 35.40.
33. Revise §§ 35.41, 35.42, and 35.43
to read as follows:
§ 35.41
Overspeed and overtorque.
(a) When the applicant seeks approval
of a transient maximum propeller
overspeed, the applicant must
demonstrate that the propeller is
capable of further operation without
maintenance action at the maximum
propeller overspeed condition. This
may be accomplished by:
(1) Performance of 20 runs, each of 30
seconds duration, at the maximum
propeller overspeed condition; or
(2) Analysis based on test or service
experience.
(b) When the applicant seeks approval
of a transient maximum propeller
overtorque, the applicant must
demonstrate that the propeller is
capable of further operation without
maintenance action at the maximum
propeller overtorque condition. This
may be accomplished by:
(1) Performance of 20 runs, each of 30
seconds duration, at the maximum
propeller overtorque condition; or
(2) Analysis based on test or service
experience.
§ 35.42 Components of the propeller
control system.
The applicant must demonstrate by
tests, analysis based on tests, or service
experience on similar components, that
each propeller blade pitch control
system component, including governors,
pitch change assemblies, pitch locks,
mechanical stops, and feathering system
components, can withstand cyclic
operation that simulates the normal load
and pitch change travel to which the
component would be subjected during
the initially declared overhaul period or
during a minimum of 1000 hours of
typical operation in service.
§ 35.43
Propeller hydraulic components.
Applicants must show that propeller
components that contain hydraulic
pressure and whose structural failure or
leakage from a structural failure could
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cause a hazardous propeller effect
demonstrate structural integrity by:
(a) A proof pressure test to 1.5 times
the maximum operating pressure for one
minute without permanent deformation
or leakage that would prevent
performance of the intended function.
(b) A burst pressure test to 2.0 times
the maximum operating pressure for one
minute without failure. Leakage is
permitted and seals may be excluded
from the test.
§ 35.45
[Removed]
34. Remove and reserve § 35.45.
§ 35.47
[Removed]
35. Remove and reserve § 35.47.
Issued in Washington, DC, on March 26,
2007.
John J. Hickey,
Director, Aircraft Certification Service.
[FR Doc. E7–6193 Filed 4–10–07; 8:45 am]
BILLING CODE 4910–13–P
DEPARTMENT OF TRANSPORTATION
Federal Aviation Administration
14 CFR Part 33
[Docket No. FAA–2007–27311; Notice No.
07–03]
RIN 2120–AI94
Airworthiness Standards; Engine
Control System Requirements
Federal Aviation
Administration, DOT.
ACTION: Notice of proposed rulemaking
(NPRM).
AGENCY:
SUMMARY: The Federal Aviation
Administration (FAA) is proposing to
revise type certification standards for
aircraft engine control systems. These
proposed changes reflect current
practices and harmonize FAA standards
with those recently adopted by the
European Aviation Safety Agency
(EASA). These proposed changes would
establish uniform standards for all
engine control systems for aircraft
engines certificated by both U.S. and
European countries and would simplify
airworthiness approvals for import and
export.
DATES: Send your comments on or
before July 10, 2007.
ADDRESSES: You may send comments
identified by Docket Number [FAA–
2007–27311] using any of the following
methods:
• DOT Docket Web site: Go to
https://dms.dot.gov and follow the
instructions for sending your comments
electronically.
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• Government-wide rulemaking Web
site: Go to https://www.regulations.gov
and follow the instructions for sending
your comments electronically.
• Mail: Docket Management Facility;
U.S. Department of Transportation, 400
Seventh Street, SW., Nassif Building,
Room PL–401, Washington, DC 20590–
0001.
• Fax: 1–202–493–2251.
• Hand Delivery: Room PL–401 on
the plaza level of the Nassif Building,
400 Seventh Street, SW., Washington,
DC, between 9 a.m. and 5 p.m., Monday
through Friday, except Federal holidays.
For more information on the
rulemaking process, see the
SUPPLEMENTARY INFORMATION section of
this document.
Privacy: We will post all comments
we receive, without change, to https://
dms.dot.gov, including any personal
information you provide. For more
information, see the Privacy Act
discussion in the SUPPLEMENTARY
INFORMATION section of this document.
Docket: To read background
documents or comments received, go to
https://dms.dot.gov at any time or to
Room PL–401 on the plaza level of the
Nassif Building, 400 Seventh Street,
SW., Washington, DC, between 9 a.m.
and 5 p.m., Monday through Friday,
except Federal holidays.
FOR FURTHER INFORMATION CONTACT: Gary
Horan, Engine and Propeller Directorate
Standards Staff, ANE–111, Federal
Aviation Administration, 12 New
England Executive Park, Burlington,
Massachusetts 01803–5299; telephone
(781) 238–7164, fax (781) 238–7199, email gary.horan@faa.gov.
SUPPLEMENTARY INFORMATION:
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Comments Invited
The FAA invites interested persons to
participate in this rulemaking by
submitting written comments, data, or
views. We also invite comments relating
to the economic, environmental, energy,
or federalism impacts that might result
from adopting the proposals in this
document. The most helpful comments
reference a specific portion of the
proposal, explain the reason for any
recommended change, and include
supporting data. We ask that you send
us two copies of written comments.
We will file in the docket all
comments we receive, as well as a
report summarizing each substantive
public contact with FAA personnel
concerning this proposed rulemaking.
The docket is available for public
inspection before and after the comment
closing date. If you wish to review the
docket in person, go to the address in
the ADDRESSES section of this preamble
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between 9 a.m. and 5 p.m., Monday
through Friday, except Federal holidays.
You may also review the docket using
the Internet at the Web address in the
ADDRESSES section.
Privacy Act: Using the search function
of our docket Web site, anyone can find
and read the comments received into
any of our dockets, including the name
of the individual sending the comment
(or signing the comment on behalf of an
association, business, labor union, etc.).
You may review DOT’s complete
Privacy Act Statement in the Federal
Register published on April 11, 2000
(65 FR 19477–78) or you may visit
https://dms.dot.gov.
Before acting on this proposal, we
will consider all comments we receive
on or before the closing date for
comments. We will consider comments
filed late if it is possible to do so
without incurring expense or delay. We
may change this proposal in light of the
comments we receive.
If you want the FAA to acknowledge
receipt of your comments on this
proposal, include with your comments
a pre-addressed, stamped postcard on
which the docket number appears. We
will stamp the date on the postcard and
mail it to you.
compare part 33 with the Joint Aviation
Requirements—Engines (JAR–E), the
European requirements for engines. As
a follow-on, the Aviation Rulemaking
Advisory Committee, through its Engine
Harmonization Working Group (EHWG),
looked at harmonizing the engine
control requirements of part 33 and the
JAR–E.
In response to EHWG
recommendations, the JAA published a
Notice of Proposed Amendment (NPA),
NPA–E–33 Rev 0, on April 20, 2001.
JAA’s proposed amendment contained
rules and advisory material almost
identical to FAA’s proposed part 33
changes. Some commenters to this NPA
objected that the reliability of aircraftsupplied electrical power should be
considered when determining the
required degree of protection against
failure. Because of these comments, the
JAA updated its rulemaking in NPA–E–
33 Rev 1. The FAA and the JAA
subsequently agreed that the reliability
and quality of aircraft-supplied power
should be a factor in considering the
approval of the engine design. This
NPRM reflects this agreement between
FAA and the JAA. EASA has adopted
this agreement as CS–E (Certification
Specifications for Engines) 50(h).
Availability of Rulemaking Documents
You can get an electronic copy using
the Internet by:
(1) Searching the Department of
Transportation’s electronic Docket
Management System (DMS) Web page
(https://dms.dot.gov/search);
(2) Visiting the FAA’s Regulations and
Policies Web page at https://
www.faa.gov/regulations_policies/; or
(3) Accessing the Government
Printing Office’s Web page at https://
www.gpoaccess.gov/fr/.
You can also get a copy by sending a
request to the Federal Aviation
Administration, Office of Rulemaking,
ARM–1, 800 Independence Avenue,
SW., Washington, DC 20591, or by
calling (202) 267–9680. Make sure to
identify the docket number, notice
number, or amendment number of this
rulemaking.
Section-by-Section Discussion of the
Proposals
Background
U.S. and European aircraft engine
regulations differ in several areas
including engine controls.
Harmonization of these differences
benefits industry and regulators because
of the lower costs associated with one
set of engine control regulations.
The FAA, in cooperation with the
Joint Aviation Authorities (JAA), the
European rulemaking authority before
EASA, established an international
engine certification study group to
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Section 33.5
We propose adding new paragraphs
(a)(4), (a)(5), (a)(6) and (b)(4) to § 33.5 to
require applicants to include additional
installation information in their
instructions for installation. The
requirements in proposed paragraphs
(a)(4), (a)(5) and (b)(4) are currently
prescribed under § 33.28(a) as part of
the control system description. This
proposal places these requirements in
sections consistent with their intended
purpose.
Our proposed § 33.5(a)(6) would
require that installation instructions list
the instruments necessary for
satisfactory control of the engine. It
would also require that the limits of
accuracy and transient response
required for satisfactory engine
operation be identified so that the
suitability of the instruments as
installed can be assessed. Part 33 does
not require similar installation
information. We would harmonize
§§ 33.5(a)(4), (a)(5) and (b)(4) with CS–
E 20(d), CS–E 30(b), and CS–E 20(d),
respectively. Adding § 33.5(a)(6) would
harmonize with CS–E 60(b).
Section 33.7
We propose adding a new paragraph
(d) to this section. This paragraph
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would require that the overall limits of
accuracy of the engine control system
and the necessary instruments, as
defined in § 33.5(a)(6), be considered
when determining engine performance
and operating limitations. Paragraph (d)
would harmonize with CS–E 40(g).
Section 33.27
We propose a new § 33.27(b) that
prescribes requirements for methods,
other than engine control methods, for
protecting rotor structural integrity
during overspeed conditions. These
methods would include protection
methods, such as blade shedding,
currently regulated under the CS–E but
not identified under part 33.
Section 33.28
We propose changing the title of
§ 33.28 and the content of its
paragraphs. The title would be changed
from ‘‘Electrical and electronic engine
control systems’’ to ‘‘Engine control
systems.’’ Currently, § 33.28 applies
only to electrical and electronic engine
control systems, while CS–E 50 and
associated requirements apply to all
types of engine control systems,
including hydromechanical and
reciprocating engine controls. The new
title reflects the proposed revisions to
the section which, to harmonize with
EASA specifications, would change the
scope of the proposed rule to include all
types of engine control systems and
devices under § 33.28.
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Section 33.28(a)
Our proposed § 33.28(a) would be
titled ‘‘Applicability’’ and would clarify
the systems or devices that are subject
to § 33.28 requirements.
Section 33.28(b)
We propose replacing existing
§ 33.28(b) with new § 33.28(b),
‘‘Validation,’’ which prescribes
requirements for engine control system
validation. The new § 33.28(b) consists
of new paragraphs (b)(1) and (b)(2).
Our proposed § 33.28(b)(1) requires
that applicants demonstrate that their
engine control system performs its
intended function in the declared
operating conditions, including
environmental conditions and flight
envelope. Part 33 generally requires this
showing, but does so nonspecifically.
This new specific requirement will
clarify the regulation.
The proposed § 33.28(b)(1) requires
that the engine control system comply
with §§ 33.51, 33.65, and 33.73, as
appropriate, under all likely system
inputs and allowable engine power or
thrust demands. It also requires that the
engine control system allow engine
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power and thrust modulation with
adequate sensitivity over the declared
range of engine operating conditions.
The engine control system also must not
create unacceptable power or thrust
oscillations.
Proposed § 33.28(b)(1) would
harmonize the sections in part 33 that
address engine performance and
operability requirements with similar
requirements in CS–E 50.
Our proposed § 33.28(b)(2) revises
requirements located in the existing
§ 33.28(d). Proposed § 33.28(b)(2) would
clarify environmental testing
requirements, including those for High
Intensity Radiated Fields (HIRF),
lightning, and electromagnetic
interference (EMI) for the engine control
system.
The environmental testing
requirements that are part of the
proposed § 33.28(b) set the installation
limitations. Those limitations are
incorporated into the instructions in
accordance with § 33.5(b)(4).
Section 33.28(c)
We propose to revise § 33.28(c) to
clarify the requirements for control
transitions when fault accommodation
is implemented through alternate
modes, channel changes, or changes
from primary to back-up systems.
Proposed § 33.28(c), titled ‘‘Control
transitions,’’ will clarify the need for
crew notification if crew action is
required as part of fault accommodation.
Section 33.28(d)
Our proposed § 33.28(d) would
consist of revised control system failure
requirements formerly located in
§ 33.28(c). Proposed § 33.28(d), titled
‘‘Engine control system failures,’’ would
consist of four paragraphs: § 33.28(d)(1)
would address integrity requirements,
such as Loss of Thrust Control (LOTC)
requirements consistent with the
intended application; § 33.28(d)(2)
would require accommodation of single
failures with respect to LOTC/LOPC
(Loss of Power Control) events;
§ 33.28(d)(3) would clarify requirements
for single failures of electrical or
electronic components; and
§ 33.28(d)(4) would add requirements
for foreseeable failures or malfunctions
in the intended aircraft installation such
as fire and overheat (i.e., local events).
We considered using the phrase
‘‘essentially single fault tolerant’’ in
proposed paragraph (d)(2) as the
standard for measuring the compliance
of an applicant’s engine control system.
We have had extensive discussions with
industry about the meaning of
‘‘essentially single fault tolerant.’’
However, in reviewing the meaning of
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‘‘essentially,’’ we decided that this term
introduces sufficient ambiguity so that
the phrase could not serve as the basis
for an enforceable standard. We chose,
therefore, to remove ‘‘essentially’’ and to
reserve to the Administrator the right to
define what is meant by ‘‘single fault
tolerant.’’ We are preparing an advisory
circular to offer guidance regarding
what we mean by ‘‘single fault tolerant’’
as used in the regulation.
Section 33.28(e)
Our proposed § 33.28(e), titled
‘‘System safety assessment,’’ would
require a System Safety Assessment
(SSA) for the engine control system. The
SSA would identify faults or failures
that would have harmful effects on the
engine. Proposed § 33.28(e) harmonizes
with CS–E 50(d).
Section 33.28(f)
Our proposed § 33.28(f), titled
‘‘Protection systems,’’ requires
protective functions that preserve rotor
integrity. Proposed § 33.28(f)(1) would
include the protection requirements of
the existing § 33.27(b). Proposed
§ 33.28(f)(2) adds requirements for
testing the protection function for
availability. Proposed § 33.28(f)(3)
establishes requirements for overspeed
protection systems implemented
through hydromechanical or mechanical
means. Proposed § 33.28(f) harmonizes
with CS–E 50(e).
Section 33.28(g)
Our proposed § 32.28(g), titled
‘‘Software,’’ would consist of the
software requirements for the engine
control system currently prescribed
under § 33.28(e). We are proposing to
revise § 33.28(g) to require that software
be consistent with the criticality of
performed functions. Proposed
§ 33.28(g) harmonizes with CS–E 50(f).
Section 33.28(h)
Our proposed § 33.28(h), titled
‘‘Aircraft-supplied data,’’ clarifies
requirements related to failure of
aircraft-supplied data. The revision
consists of two new paragraphs that
prescribe requirements for single
failures leading to loss, interruption, or
corruption of aircraft-supplied data or
data shared between engines. We
propose to modify the current FAA
requirement for fault accommodation
for loss of all aircraft-supplied data to
require detection and accommodation
for single failures leading to loss,
interruption, or corruption of aircraftsupplied data. This accommodation
must not result in an unacceptable
change in thrust or power or an
unacceptable change in engine
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matter or blockage of the signal lines by
foreign matter or ice. Our proposed
§ 33.28(j) harmonizes with CS–E 50(i).
Section 33.28(i)
Our proposed § 33.28(i), titled
‘‘Aircraft-supplied electrical power,’’
clarifies requirements for the response
of the engine control system to loss or
interruption of electrical power
supplied from the aircraft. Proposed
§ 33.28(i) would apply to all electrical
power supplied to the engine control
system, including that supplied from
the aircraft power system and from the
dedicated power source, if required.
We propose to add requirements to
§ 33.28(i) that represent current industry
standard practices but are not in part 33.
These include a requirement that the
applicant define in the instructions for
installation:
1. The power characteristics of any
power supplied from the aircraft to the
engine control system; and
2. The engine control and engine
responses to low voltage transients
outside the declared power supply
voltage limitations.
This action proposes an additional
requirement for a dedicated power
source for the control system to provide
sufficient capacity to power the
functions provided by the control
system below idle, such as for the autorelight function.
With the change in scope of this
proposal from electronic engine controls
to engine controls, it is not our intent
that all electrically powered engine
functions be under the § 33.28(i)
requirement for a dedicated power
source. The loss of some control
functions traditionally dependent on
aircraft-supplied power continues to be
acceptable. The use of conventional
aircraft-supplied power for these
traditional functions has been
acceptable as they, in general, do not
affect the safe operation of the engine.
Examples include:
• Functions without safety
significance that are primarily
performance enhancement functions
• Engine start and ignition
• Thrust reverser deployment
• Anti-icing (engine probe heat)
• Fuel shut-off
Our proposed § 33.28(i) harmonizes
with CS–E 50(h).
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operating and starting characteristics.
Proposed § 33.28(h) harmonizes with
CS–E 50(g).
Section 33.28(k)
Our proposed § 33.28(k), ‘‘Automatic
availability and control of engine power
for 30-second OEI rating,’’ prescribes
requirements for engines with OneEngine-Inoperative (OEI) capability.
This proposal, formerly located in
§ 33.67(d), prescribes a control function
that more properly is located in the
‘‘Engine control systems’’ section. We
propose moving the contents of
§ 33.67(d) to 33.28(k). Our proposed
§ 33.28(k) harmonizes with CS–E 50(j).
Section 33.28(j)
We propose adding a new § 33.28(j),
titled ‘‘Air pressure signal,’’ that would
add safety requirements for air pressure
signals in the engine control system. It
will require that applicants take design
precautions to minimize system
malfunction from ingress of foreign
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Section 33.28(l)
Our proposed § 33.28(l), titled
‘‘Engine shutdown means,’’ requires
that the engine control system provide
a rapid means of shutting down the
engine. Proposed § 33.28(l) harmonizes
with CS–E 50(k).
Section 33.28(m)
Our proposed § 33.28(m), titled
‘‘Programmable logic devices,’’ adds
safety requirements for programmable
logic devices (PLD) that include
Application-Specific Integrated Circuits
and programmable gate arrays. We
decided to propose new PLD
requirements separate from software
requirements, although the
requirements are similar, because PLD’s
combine software and complex
hardware. The proposed rule would
require that development of the devices
and associated encoded logic used in
their design and implementation be at a
level equal to the hazard level of the
functions performed via the devices.
Proposed § 33.28(m) harmonizes with
CS–E 50(f).
Section 33.29
We propose revising § 33.29 by
adding new paragraphs (e) through (h)
to harmonize with CS–E 60, Provision
for Instruments.
The new § 33.29(e) would require that
applicants provide instrumentation
necessary to ensure engine operation in
compliance with the engine operating
limitations. When instrumentation is
necessary for compliance with the
engine requirements, applicants must
specify the instrumentation in the
instructions for installation and include
the instrumentation as part of the engine
type design. The proposed § 33.29(e)
harmonizes with CS–E 60(a).
The existing § 33.29(a) requirement
addresses the prevention of incorrect
connections of instruments only.
Proposed § 33.29(f) would require that
applicants provide a means to minimize
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the possibility of incorrect fitting of
instruments, sensors and connectors.
Proposed § 33.29(f) harmonizes with
CS–E 110(e).
Currently, part 33 does not address
requirements for sensors and associated
wiring and signal conditioning
segregation. Proposed § 33.29(g) would
reduce the probability of faults
propagating from the instrumentation
and monitoring functions to the control
functions, or vice versa, by prescribing
that the probability of propagation of
faults be consistent with the criticality
of the function performed. Proposed
§ 33.29(g) harmonizes with CS–E 60(c).
Our proposed § 33.29(h) would add
new requirements for instrumentation
that enables the flight crew to monitor
the functioning of the turbine case
cooling system. Proposed § 33.29(h)
harmonizes with CS–E 60(e).
Section 33.53
We propose revising the title of
§ 33.53 from ‘‘Engine component tests,’’
to ‘‘Engine system and component
tests.’’ The revised title would better
identify reciprocating engine control
system tests that may be conducted
under this paragraph. Proposed
§ 33.53(a) provides for systems tests if
required.
Section 33.91
We propose changing the title of
§ 33.91 from ‘‘Engine component tests’’
to ‘‘Engine system and component
tests.’’ The revised title would better
identify engine control system tests, for
example, system validation testing, that
may be required under this paragraph.
Our proposed § 33.91(a) would provide
for systems tests if required.
Rulemaking Analyses and Notices
Authority for This Rulemaking
Title 49 of the United States Code
specifies the FAA’s authority to issue
rules on aviation safety. Subtitle I,
Section 106, describes the authority of
the FAA Administrator. Subtitle VII,
Aviation Programs, describes in more
detail the scope of the Agency’s
authority.
We are issuing this rulemaking under
the authority described in Subtitle VII,
Part A, Subpart III, Section 44701,
‘‘General requirements.’’ Under that
section, Congress charges the FAA with
promoting safe flight of civil aircraft in
air commerce by prescribing regulations
for practices, methods, and procedures
the Administrator finds necessary for
safety in air commerce, including
minimum safety standards for aircraft
engines. This proposed rule is within
the scope of that authority because it
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updates existing regulations for aircraft
engine control systems.
Paperwork Reduction Act
The Paperwork Reduction Act of 1995
(44 U.S.C. 3507(d)) requires that the
FAA consider the impact of paperwork
and other information collection
burdens imposed on the public. We
determined that this proposed rule does
not impose any new information
collection requirements.
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International Compatibility
In keeping with U.S. obligations
under the Convention on International
Civil Aviation, we comply with
International Civil Aviation
Organization (ICAO) Standards and
Recommended Practices to the
maximum extent practicable. We
determined that ICAO has no Standards
or Recommended Practices that
correspond to these proposed
regulations.
Economic Assessment, Regulatory
Flexibility Determination, Trade Impact
Assessment, and Unfunded Mandates
Assessment
Changes to Federal regulations must
undergo several economic analyses.
First, Executive Order 12866 directs that
each Federal agency propose or adopt a
regulation only upon a determination
that the benefits of the intended
regulation justify its costs. Second, the
Regulatory Flexibility Act of 1980 (Pub.
L. 96–354) requires agencies to analyze
the economic impact of regulatory
changes on small entities. Third, the
Trade Agreements Act (Pub. L. 96–39)
prohibits agencies from setting
standards that create unnecessary
obstacles to the foreign commerce of the
United States. In developing U.S.
standards, this Trade Act also requires
agencies to consider international
standards and, where appropriate, use
them as the basis of U.S. standards.
Fourth, the Unfunded Mandates Reform
Act of 1995 (Pub. L. 104–4) requires
agencies to prepare a written assessment
of the costs, benefits, and other effects
of proposed or final rules that include
a Federal mandate likely to result in the
expenditure by State, local, or tribal
governments, in the aggregate, or by
private sector, of $100 million or more
annually (adjusted for inflation with
base year of 1995). This portion of the
preamble summarizes the FAA’s
analysis of the economic impacts of this
proposed rule.
Department of Transportation Order
DOT 2100.5 prescribes policies and
procedures for simplification, analysis,
and review of regulations. If the
expected cost impact is so minimal that
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a proposed or final rule does not
warrant a full evaluation, this order
permits that a statement to that effect,
and the basis for it, be included in the
preamble if a full regulatory evaluation
of the cost and benefits is not prepared.
Such a determination has been made for
this proposed rule. The reasoning for
this determination follows.
The proposed rule reflects current
practices and harmonizes FAA
airworthiness standards for aircraft
engine control systems with similar
requirements recently adopted by
EASA. These proposed changes to
engine control system requirements
would establish uniform standards for
all engine control systems for aircraft
engines certificated by both U.S. and
European countries and would simplify
airworthiness approvals for import and
export. Similar international
requirements would reduce duplicative
testing which would reduce certification
costs.
An engine control system is any
system or device that controls, limits, or
monitors engine operation and is
necessary for the continued
airworthiness of the engine. This
implies consideration of all control
system components including the
electronic control unit(s), fuel metering
unit(s), variable-geometry actuators,
cables, wires, and sensors.
An engine control system may be
composed of several subsystems which
can include: (1) Fuel control, (2) spark
control, (3) turbocharger wastegate
control, (4) throttle control, and (5)
propeller governor. A turbine FADEC
(Full Authority Digital Engine Control)
system typically controls the fuel, the
variable pitch vanes, the engine
operability bleeds, the temperature
management system and, most recently,
the ignition and other starting elements.
A reciprocating engine could be
considered to have a FADEC system if
any of the subsystems are controlled
electronically over their full range of
operation.
The proposed regulation covers the
main engine control system as well as
the protection systems, for example,
overspeed, over-torque, or overtemperature. Engine monitoring systems
are covered by this proposed regulation
when they are physically or functionally
integrated with the control system and
they perform functions that affect
engine safety or are used to effect
continued-operation or return-to-service
decisions.
The purpose of § 33.28 is to set
objectives for the general design and
functioning of the engine control
system. These requirements are not
intended to replace or supersede other
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Fmt 4702
Sfmt 4702
requirements, such as § 33.67 for the
fuel system. Therefore, individual
components of the control system, such
as alternators, sensors, actuators, should
be covered, in addition, under other part
33 paragraphs such as § 33.53 and
§ 33.91 as appropriate.
Although the proposed rule would
cover all types of engine control systems
(including hydromechanical and
reciprocating engine controls), it would
not cover one particular simple electromechanical device—the conventional
magneto—because that device is not a
true control component. On the other
hand, the proposed rule would cover
subsystems controlled by a FADEC
because this is considered part of the
engine control system. FADECs are
standard on virtually all new turbine
engines, and are now being put on some
new reciprocating engines also.
This proposal would lower costs by
establishing uniform certification
standards for all engine control systems
certified in the United States under part
33 and in European countries under
EASA regulations, simplifying
airworthiness approvals for import and
export. In addition, a potential for
increased safety lies in having more
clear and explicit regulations, but the
FAA was unable to quantify this benefit.
The FAA concludes that the benefits of
this rule justify the costs. The FAA
requests comments with supporting
justification about the FAA
determination of minimal impact.
The FAA has, therefore, determined
that this proposed rule is not a
‘‘significant regulatory action’’ as
defined in section 3(f) of Executive
Order 12866, and is not ‘‘significant’’ as
defined in DOT’s Regulatory Policies
and Procedures.
Regulatory Flexibility Determination
The Regulatory Flexibility Act of 1980
(Pub. L. 96–354) (RFA) establishes ‘‘as a
principle of regulatory issuance that
agencies shall endeavor, consistent with
the objectives of the rule and of
applicable statutes, to fit regulatory and
informational requirements to the scale
of the businesses, organizations, and
governmental jurisdictions subject to
regulation. To achieve this principle,
agencies are required to solicit and
consider flexible regulatory proposals
and to explain the rationale for their
actions to assure that such proposals are
given serious consideration.’’ The RFA
covers a wide-range of small entities,
including small businesses, not-forprofit organizations, and small
governmental jurisdictions.
Agencies must perform a review to
determine whether a rule will have a
significant economic impact on a
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substantial number of small entities. If
the agency determines that it will, the
agency must prepare a regulatory
flexibility analysis as described in the
RFA.
However, if an agency determines that
a rule is not expected to have a
significant economic impact on a
substantial number of small entities,
section 605(b) of the RFA provides that
the head of the agency may so certify
and a regulatory flexibility analysis is
not required. The certification must
include a statement providing the
factual basis for this determination, and
the reasoning should be clear.
The FAA believes that this proposed
rule would not have a significant
economic impact on a substantial
number of small entities because only
one U.S. engine manufacturer meets the
definition of small business contained
in the Small Business Administration’s
small business size standard
regulations. Therefore, the FAA certifies
that this proposed rule would not have
a significant economic impact on a
substantial number of small entities.
The FAA solicits comments regarding
this determination.
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Trade Impact Assessment
The Trade Agreements Act of 1979
(Pub. L. 96–39) prohibits Federal
agencies from establishing any
standards or engaging in related
activities that create unnecessary
obstacles to the foreign commerce of the
United States. Legitimate domestic
objectives, such as safety, are not
considered unnecessary obstacles. The
statute also requires consideration of
international standards and, where
appropriate, that they be the basis for
U.S. standards. The FAA has assessed
the potential effect of this rulemaking
and determined that it uses European
standards as the basis for U.S.
regulations.
Unfunded Mandates Assessment
Title II of the Unfunded Mandates
Reform Act of 1995 (Pub. L. 104–4)
requires each Federal agency to prepare
a written statement assessing the effects
of any Federal mandate in a proposed or
final agency rule that may result in an
expenditure of $100 million or more
(adjusted annually for inflation) in any
one year by State, local, and tribal
governments, in the aggregate, or by the
private sector; such a mandate is
deemed to be a ‘‘significant regulatory
action.’’ The FAA currently uses an
inflation-adjusted value of $128.1
million in lieu of $100 million.
This proposed rule does not contain
such a mandate. The requirements of
Title II do not apply.
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Executive Order 13132, Federalism
The FAA has analyzed this proposed
rule under the principles and criteria of
Executive Order 13132, Federalism. We
determined that this action would not
have a substantial direct effect on the
States, on the relationship between the
national Government and the States, or
on the distribution of power and
responsibilities among the various
levels of government, and therefore
would not have federalism implications.
Environmental Analysis
FAA Order 1050.1E identifies FAA
actions that are categorically excluded
from preparation of an environmental
assessment or environmental impact
statement under the National
Environmental Policy Act in the
absence of extraordinary circumstances.
We determined that this proposed
rulemaking action qualifies for the
categorical exclusion identified in
Chapter 3, paragraph 312d and involves
no extraordinary circumstances.
Regulations that Significantly Affect
Energy Supply, Distribution, or Use
18153
and aircraft equipment, including the
propeller when applicable.
(5) Where an engine system relies on
components that are not part of the
engine type design, the interface
conditions and reliability requirements
for those components upon which
engine type certification is based must
be specified in the engine installation
instructions directly or by reference to
appropriate documentation.
(6) A list of the instruments necessary
for control of the engine, including the
overall limits of accuracy and transient
response required of such instruments
for control of the operation of the
engine, must also be stated so that the
suitability of the instruments as
installed may be assessed.
(b) * * *
(4) A description of the primary and
all alternate modes, and any back-up
system, together with any associated
limitations, of the engine control system
and its interface with the aircraft
systems, including the propeller when
applicable.
3. Amend § 33.7 by adding new
paragraph (d) to read as follows:
The FAA has analyzed this NPRM
under Executive Order 13211, Actions
Concerning Regulations that
Significantly Affect Energy Supply,
Distribution, or Use (May 18, 2001). We
determined that it is not a ‘‘significant
energy action’’ under the executive
order because it is not a ‘‘significant
regulatory action’’ under Executive
Order 12866, and it is not likely to have
a significant adverse effect on the
supply, distribution, or use of energy.
§ 33.7 Engine ratings and operating
limitations.
List of Subjects in 14 CFR Part 33
§ 33.27 Turbine, compressor, fan, and
turbosupercharger rotors.
Aircraft, Air transportation, Aviation
safety, Safety.
*
The Proposed Amendment
In consideration of the foregoing, the
Federal Aviation Administration
proposes to amend chapter I of Title 14,
Code of Federal Regulations, as follows:
PART 33—AIRWORTHINESS
STANDARDS: AIRCRAFT ENGINES
1. The authority citation for part 33
continues to read as follows:
Authority: 49 U.S.C. 106(g), 40113, 44701–
44702, 44704.
2. Amend § 33.5 by adding new
paragraphs (a)(4), (a)(5), (a)(6), and
(b)(4), to read as follows:
§ 33.5 Instruction manual for installing and
operating the engine.
*
*
*
*
*
(a) * * *
(4) A definition of the physical and
functional interfaces with the aircraft
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Fmt 4702
Sfmt 4702
*
*
*
*
*
(d) In determining the engine
performance and operating limitations,
the overall limits of accuracy of the
engine control system and of the
necessary instrumentation as defined in
§ 33.5(a)(6) must be taken into account.
4. Amend § 33.27 by revising
paragraph (b) to read as follows:
*
*
*
*
(b) The design and functioning of
engine systems, instruments, and other
methods, not covered under § 33.28 of
this part must give reasonable assurance
that those engine operating limitations
that affect turbine, compressor, fan, and
turbosupercharger rotor structural
integrity will not be exceeded in service.
*
*
*
*
*
5. Revise § 33.28 to read as follows:
§ 33.28
Engine control systems.
(a) Applicability. These requirements
are applicable to any system or device
that is part of engine type design, that
controls, limits, or monitors engine
operation, and is necessary for the
continued airworthiness of the engine.
(b) Validation. (1) Functional aspects.
The applicant must substantiate by
tests, analysis, or a combination thereof,
that the engine control system performs
the intended functions in a manner
which:
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Federal Register / Vol. 72, No. 69 / Wednesday, April 11, 2007 / Proposed Rules
(i) Enables selected values of relevant
control parameters to be maintained and
the engine kept within the approved
operating limits over changing
atmospheric conditions in the declared
flight envelope;
(ii) Complies with the operability
requirements of §§ 33.51, 33.65 and
33.73, as appropriate, under all likely
system inputs and allowable engine
power or thrust demands, unless it can
be demonstrated that this is not required
for non-dispatchable specific control
modes in the intended application, in
which case the engine would be
approved;
(iii) Allows modulation of engine
power or thrust with adequate
sensitivity over the declared range of
engine operating conditions; and
(iv) Does not create unacceptable
power or thrust oscillations.
(2) Environmental limits. The
applicant must demonstrate, when
complying with §§ 33.53 or 33.91, that
the engine control system functionality
will not be adversely affected by
declared environmental conditions,
including electromagnetic interference
(EMI), High Intensity Radiated Fields
(HIRF), and lightning. The limits to
which the system has been qualified
must be documented in the engine
installation instructions.
(c) Control transitions. (1) The
applicant must demonstrate that, when
fault or failure results in a change from
one control mode to another, from one
channel to another, or from the primary
system to the back-up system, the
change occurs so that:
(i) The engine does not exceed any of
its operating limitations;
(ii) The engine does not surge, stall,
or experience unacceptable thrust or
power changes or oscillations or other
unacceptable characteristics; and
(iii) There is a means to alert the flight
crew if the crew is required to initiate,
respond to, or be aware of the control
mode change. The means to alert the
crew must be described in the engine
installation instructions, and the crew
action must be described in the engine
operating instructions;
(2) The magnitude of any change in
thrust or power and the associated
transition time must be identified and
described in the engine installation
instructions and the engine operating
instructions.
(d) Engine control system failures.
The applicant must design and
construct the engine control system so
that:
(1) The rate for Loss of Thrust (or
Power) Control (LOTC/LOPC) events,
consistent with the safety objective
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associated with the intended
application can be achieved;
(2) In the full-up configuration, the
system is single fault tolerant, as
determined by the Administrator, for
electrical or electronic failures with
respect to LOTC/LOPC events,
(3) Single failures of engine control
system components do not result in a
hazardous engine effect, and
(4) Foreseeable failures or
malfunctions leading to local events in
the intended aircraft installation, such
as fire, overheat, or failures leading to
damage to engine control system
components, do not result in a
hazardous engine effect due to engine
control system failures or malfunctions.
(e) System safety assessment. When
complying with §§ 33.28 and 33.75, the
applicant must complete a System
Safety Assessment for the engine control
system. This assessment must identify
faults or failures that result in a change
in thrust or power, transmission of
erroneous data, or an effect on engine
operability together with the predicted
frequency of occurrence of these faults
or failures.
(f) Protection systems. (1) The design
and functioning of engine control
devices and systems, together with
engine instruments and operating and
maintenance instructions, must provide
reasonable assurance that those engine
operating limitations that affect turbine,
compressor, fan, and turbosupercharger
rotor structural integrity will not be
exceeded in service.
(2) When electronic overspeed
protection systems are provided, the
design must include a means for testing,
at least once per engine start/stop cycle,
to establish the availability of the
protection function. The means must be
such that a complete test of the system
can be achieved in the minimum
number of cycles. If the test is not fully
automatic, the requirement for a manual
test must be contained in the engine
instructions for operation.
(3) When overspeed protection is
provided through hydromechanical or
mechanical means, the applicant must
demonstrate by test or other acceptable
means that the overspeed function
remains available between inspection
and maintenance periods.
(g) Software. The applicant must
design, implement, and verify all
associated software to minimize the
existence of errors by using a method,
approved by the FAA, consistent with
the criticality of the performed
functions.
(h) Aircraft-supplied data. Single
failures leading to loss, interruption or
corruption of aircraft-supplied data
(other than thrust or power command
PO 00000
Frm 00019
Fmt 4702
Sfmt 4702
signals from the aircraft), or data shared
between engines must:
(1) Not result in a hazardous engine
effect for any engine; and
(2) Be detected and accommodated.
The accommodation strategy must not
result in an unacceptable change in
thrust or power or an unacceptable
change in engine operating and starting
characteristics. The applicant must
evaluate and document the effects of
these failures on engine power or thrust,
engine operability, and starting
characteristics throughout the flight
envelope.
(i) Aircraft-supplied electrical power.
(1) The applicant must design the
engine control system so that the loss,
malfunction, or interruption of electrical
power supplied from the aircraft to the
engine control system will not result in
any of the following:
(i) A hazardous engine effect, or
(ii) The unacceptable transmission of
erroneous data.
(2) When an engine dedicated power
source is required for compliance with
§ 33.28(i)(1), its capacity should provide
sufficient margin to account for engine
operation below idle where the engine
control system is designed and expected
to recover engine operation
automatically.
(3) The applicant must identify and
declare the need for, and the
characteristics of, any electrical power
supplied from the aircraft to the engine
control system for starting and operating
the engine, including transient and
steady state voltage limits, in the engine
instructions for installation.
(4) Low voltage transients outside the
power supply voltage limitations
declared in § 33.28(i)(3) must meet the
requirements of § 33.28(i)(1). The engine
control system must be capable of
resuming normal operation when
aircraft-supplied power returns to
within the declared limits.
(j) Air pressure signal. The applicant
must consider the effects of blockage or
leakage of the signal lines on the engine
control system as part of the system
safety assessment of § 33.28(e) and must
adopt the appropriate design
precautions.
(k) Automatic availability and control
of engine power for 30-second OEI
rating. Rotorcraft engines having a 30second OEI rating must incorporate a
means, or a provision for a means, for
automatic availability and automatic
control of the 30-second OEI power
within its operating limitations.
(l) Engine shut down means. Means
must be provided for shutting down the
engine rapidly.
(m) Programmable logic devices. The
development of programmable logic
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devices using digital logic or other
complex design technologies must
provide a level of assurance for the
encoded logic commensurate with the
hazard associated with the failure or
malfunction of the systems in which the
devices are located. The applicant must
design, implement, and verify all
associated logic to minimize the
existence of errors by using a method,
approved by the FAA, that is consistent
with the criticality of the performed
function.
6. Amend § 33.29 by adding new
paragraphs (e) through (h) to read as
follows:
§ 33.29
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*
*
*
*
*
(e) The applicant must make
provision for the installation of
instrumentation necessary to ensure
operation in compliance with engine
operating limitations. Where, in
presenting the safety analysis, or
complying with any other requirement,
dependence is placed on
instrumentation that is not otherwise
mandatory in the assumed aircraft
installation, then the applicant must
specify this instrumentation in the
engine installation instructions and
declare it mandatory in the engine
approval documentation.
(f) As part of the System Safety
Assessment of § 33.28(e), the applicant
must assess the possibility and
subsequent effect of incorrect fit of
instruments, sensors, or connectors.
Where necessary, the applicant must
take design precautions to prevent
incorrect configuration of the system.
(g) The sensors, together with
associated wiring and signal
conditioning, must be segregated,
electrically and physically, to the extent
necessary to ensure that the probability
of a fault propagating from
instrumentation and monitoring
functions to control functions, or vice
versa, is consistent with the failure
effect of the fault.
(h) The applicant must provide
instrumentation enabling the flight crew
to monitor the functioning of the turbine
cooling system unless appropriate
inspections are published in the
relevant manuals and evidence shows
that:
(1) Other existing instrumentation
provides adequate warning of failure or
impending failure;
(2) Failure of the cooling system
would not lead to hazardous engine
effects before detection; or
(3) The probability of failure of the
cooling system is extremely remote.
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7. Amend § 33.53 by revising the
section heading and paragraph (a) to
read as follows:
an unsafe condition on an aviation
product. The MCAI describes the unsafe
condition as:
§ 33.53
tests.
One P–180 aircraft experienced a jamming
of its longitudinal flight control cables.
Investigations revealed that its fuselage drain
holes were plugged, and water was trapped
in the lower fuselage.
As a consequence of plugged drain holes,
water can accumulate and freeze when the
aircraft reaches and holds altitudes where
temperature is below the freezing point. If
not corrected this may cause the loss of
control of the airplane.
Engine system and component
(a) For those systems and components
that cannot be adequately substantiated
in accordance with endurance testing of
§ 33.49, the applicant must conduct
additional tests to demonstrate that
systems or components are able to
perform the intended functions in all
declared environmental and operating
conditions.
*
*
*
*
*
§ 33.67
Instrument connection.
18155
[Amended]
8. Remove paragraph (d) from § 33.67.
9. Amend § 33.91 by revising the
section heading and paragraph (a) to
read as follows:
§ 33.91
tests.
Engine system and component
(a) For those systems or components
that cannot be adequately substantiated
in accordance with endurance testing of
§ 33.87, the applicant must conduct
additional tests to demonstrate that the
systems or components are able to
perform the intended functions in all
declared environmental and operating
conditions.
*
*
*
*
*
Issued in Washington, DC, on March 26,
2007.
John J. Hickey,
Director, Aircraft Certification Service.
[FR Doc. E7–6535 Filed 4–10–07; 8:45 am]
BILLING CODE 4910–13–P
DEPARTMENT OF TRANSPORTATION
Federal Aviation Administration
14 CFR Part 39
[Docket No. FAA–2007–27532; Directorate
Identifier 2007–CE–021–AD]
RIN 2120–AA64
Airworthiness Directives; Piaggio Aero
Industries S.p.A. P–180 Airplanes
Federal Aviation
Administration (FAA), Department of
Transportation (DOT).
ACTION: Notice of proposed rulemaking
(NPRM).
AGENCY:
SUMMARY: We propose to adopt a new
airworthiness directive (AD) for the
products listed above. This proposed
AD results from mandatory continuing
airworthiness information (MCAI)
originated by an aviation authority of
another country to identify and correct
PO 00000
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Fmt 4702
Sfmt 4702
The proposed AD would require
actions that are intended to address the
unsafe condition described in the MCAI.
DATES: We must receive comments on
this proposed AD by May 11, 2007.
ADDRESSES: You may send comments by
any of the following methods:
• DOT Docket Web Site: Go to https://
dms.dot.gov and follow the instructions
for sending your comments
electronically.
• Fax: (202) 493–2251.
• Mail: Docket Management Facility,
U.S. Department of Transportation, 400
Seventh Street, SW., Nassif Building,
Room PL–401, Washington, DC 20590–
0001.
• Hand Delivery: Room PL–401 on
the plaza level of the Nassif Building,
400 Seventh Street, SW., Washington,
DC, between 9 a.m. and 5 p.m., Monday
through Friday, except Federal holidays.
• Federal eRulemaking Portal: Go to
https://www.regulations.gov. Follow the
instructions for submitting comments.
Examining the AD Docket
You may examine the AD docket on
the Internet at https://dms.dot.gov; or in
person at the Docket Management
Facility between 9 a.m. and 5 p.m.,
Monday through Friday, except Federal
holidays. The AD docket contains this
proposed AD, the regulatory evaluation,
any comments received, and other
information. The street address for the
Docket Office (telephone (800) 647–
5227) is in the ADDRESSES section.
Comments will be available in the AD
docket shortly after receipt.
FOR FURTHER INFORMATION CONTACT:
Sarjapur Nagarajan, Aerospace Engineer,
FAA, Small Airplane Directorate, 901
Locust, Room 301, Kansas City,
Missouri 64106; telephone: (816) 329–
4145; fax: (816) 329–4090.
SUPPLEMENTARY INFORMATION:
Streamlined Issuance of AD
The FAA is implementing a new
process for streamlining the issuance of
ADs related to MCAI. This streamlined
process will allow us to adopt MCAI
E:\FR\FM\11APP1.SGM
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Agencies
[Federal Register Volume 72, Number 69 (Wednesday, April 11, 2007)]
[Proposed Rules]
[Pages 18148-18155]
From the Federal Register Online via the Government Printing Office [www.gpo.gov]
[FR Doc No: E7-6535]
-----------------------------------------------------------------------
DEPARTMENT OF TRANSPORTATION
Federal Aviation Administration
14 CFR Part 33
[Docket No. FAA-2007-27311; Notice No. 07-03]
RIN 2120-AI94
Airworthiness Standards; Engine Control System Requirements
AGENCY: Federal Aviation Administration, DOT.
ACTION: Notice of proposed rulemaking (NPRM).
-----------------------------------------------------------------------
SUMMARY: The Federal Aviation Administration (FAA) is proposing to
revise type certification standards for aircraft engine control
systems. These proposed changes reflect current practices and harmonize
FAA standards with those recently adopted by the European Aviation
Safety Agency (EASA). These proposed changes would establish uniform
standards for all engine control systems for aircraft engines
certificated by both U.S. and European countries and would simplify
airworthiness approvals for import and export.
DATES: Send your comments on or before July 10, 2007.
ADDRESSES: You may send comments identified by Docket Number [FAA-2007-
27311] using any of the following methods:
DOT Docket Web site: Go to https://dms.dot.gov and follow
the instructions for sending your comments electronically.
[[Page 18149]]
Government-wide rulemaking Web site: Go to https://
www.regulations.gov and follow the instructions for sending your
comments electronically.
Mail: Docket Management Facility; U.S. Department of
Transportation, 400 Seventh Street, SW., Nassif Building, Room PL-401,
Washington, DC 20590-0001.
Fax: 1-202-493-2251.
Hand Delivery: Room PL-401 on the plaza level of the
Nassif Building, 400 Seventh Street, SW., Washington, DC, between 9
a.m. and 5 p.m., Monday through Friday, except Federal holidays.
For more information on the rulemaking process, see the
SUPPLEMENTARY INFORMATION section of this document.
Privacy: We will post all comments we receive, without change, to
https://dms.dot.gov, including any personal information you provide. For
more information, see the Privacy Act discussion in the SUPPLEMENTARY
INFORMATION section of this document.
Docket: To read background documents or comments received, go to
https://dms.dot.gov at any time or to Room PL-401 on the plaza level of
the Nassif Building, 400 Seventh Street, SW., Washington, DC, between 9
a.m. and 5 p.m., Monday through Friday, except Federal holidays.
FOR FURTHER INFORMATION CONTACT: Gary Horan, Engine and Propeller
Directorate Standards Staff, ANE-111, Federal Aviation Administration,
12 New England Executive Park, Burlington, Massachusetts 01803-5299;
telephone (781) 238-7164, fax (781) 238-7199, e-mail
gary.horan@faa.gov.
SUPPLEMENTARY INFORMATION:
Comments Invited
The FAA invites interested persons to participate in this
rulemaking by submitting written comments, data, or views. We also
invite comments relating to the economic, environmental, energy, or
federalism impacts that might result from adopting the proposals in
this document. The most helpful comments reference a specific portion
of the proposal, explain the reason for any recommended change, and
include supporting data. We ask that you send us two copies of written
comments.
We will file in the docket all comments we receive, as well as a
report summarizing each substantive public contact with FAA personnel
concerning this proposed rulemaking. The docket is available for public
inspection before and after the comment closing date. If you wish to
review the docket in person, go to the address in the ADDRESSES section
of this preamble between 9 a.m. and 5 p.m., Monday through Friday,
except Federal holidays. You may also review the docket using the
Internet at the Web address in the ADDRESSES section.
Privacy Act: Using the search function of our docket Web site,
anyone can find and read the comments received into any of our dockets,
including the name of the individual sending the comment (or signing
the comment on behalf of an association, business, labor union, etc.).
You may review DOT's complete Privacy Act Statement in the Federal
Register published on April 11, 2000 (65 FR 19477-78) or you may visit
https://dms.dot.gov.
Before acting on this proposal, we will consider all comments we
receive on or before the closing date for comments. We will consider
comments filed late if it is possible to do so without incurring
expense or delay. We may change this proposal in light of the comments
we receive.
If you want the FAA to acknowledge receipt of your comments on this
proposal, include with your comments a pre-addressed, stamped postcard
on which the docket number appears. We will stamp the date on the
postcard and mail it to you.
Availability of Rulemaking Documents
You can get an electronic copy using the Internet by:
(1) Searching the Department of Transportation's electronic Docket
Management System (DMS) Web page (https://dms.dot.gov/search);
(2) Visiting the FAA's Regulations and Policies Web page at https://
www.faa.gov/regulations_policies/; or
(3) Accessing the Government Printing Office's Web page at https://
www.gpoaccess.gov/fr/.
You can also get a copy by sending a request to the Federal
Aviation Administration, Office of Rulemaking, ARM-1, 800 Independence
Avenue, SW., Washington, DC 20591, or by calling (202) 267-9680. Make
sure to identify the docket number, notice number, or amendment number
of this rulemaking.
Background
U.S. and European aircraft engine regulations differ in several
areas including engine controls. Harmonization of these differences
benefits industry and regulators because of the lower costs associated
with one set of engine control regulations.
The FAA, in cooperation with the Joint Aviation Authorities (JAA),
the European rulemaking authority before EASA, established an
international engine certification study group to compare part 33 with
the Joint Aviation Requirements--Engines (JAR-E), the European
requirements for engines. As a follow-on, the Aviation Rulemaking
Advisory Committee, through its Engine Harmonization Working Group
(EHWG), looked at harmonizing the engine control requirements of part
33 and the JAR-E.
In response to EHWG recommendations, the JAA published a Notice of
Proposed Amendment (NPA), NPA-E-33 Rev 0, on April 20, 2001. JAA's
proposed amendment contained rules and advisory material almost
identical to FAA's proposed part 33 changes. Some commenters to this
NPA objected that the reliability of aircraft-supplied electrical power
should be considered when determining the required degree of protection
against failure. Because of these comments, the JAA updated its
rulemaking in NPA-E-33 Rev 1. The FAA and the JAA subsequently agreed
that the reliability and quality of aircraft-supplied power should be a
factor in considering the approval of the engine design. This NPRM
reflects this agreement between FAA and the JAA. EASA has adopted this
agreement as CS-E (Certification Specifications for Engines) 50(h).
Section-by-Section Discussion of the Proposals
Section 33.5
We propose adding new paragraphs (a)(4), (a)(5), (a)(6) and (b)(4)
to Sec. 33.5 to require applicants to include additional installation
information in their instructions for installation. The requirements in
proposed paragraphs (a)(4), (a)(5) and (b)(4) are currently prescribed
under Sec. 33.28(a) as part of the control system description. This
proposal places these requirements in sections consistent with their
intended purpose.
Our proposed Sec. 33.5(a)(6) would require that installation
instructions list the instruments necessary for satisfactory control of
the engine. It would also require that the limits of accuracy and
transient response required for satisfactory engine operation be
identified so that the suitability of the instruments as installed can
be assessed. Part 33 does not require similar installation information.
We would harmonize Sec. Sec. 33.5(a)(4), (a)(5) and (b)(4) with CS-E
20(d), CS-E 30(b), and CS-E 20(d), respectively. Adding Sec.
33.5(a)(6) would harmonize with CS-E 60(b).
Section 33.7
We propose adding a new paragraph (d) to this section. This
paragraph
[[Page 18150]]
would require that the overall limits of accuracy of the engine control
system and the necessary instruments, as defined in Sec. 33.5(a)(6),
be considered when determining engine performance and operating
limitations. Paragraph (d) would harmonize with CS-E 40(g).
Section 33.27
We propose a new Sec. 33.27(b) that prescribes requirements for
methods, other than engine control methods, for protecting rotor
structural integrity during overspeed conditions. These methods would
include protection methods, such as blade shedding, currently regulated
under the CS-E but not identified under part 33.
Section 33.28
We propose changing the title of Sec. 33.28 and the content of its
paragraphs. The title would be changed from ``Electrical and electronic
engine control systems'' to ``Engine control systems.'' Currently,
Sec. 33.28 applies only to electrical and electronic engine control
systems, while CS-E 50 and associated requirements apply to all types
of engine control systems, including hydromechanical and reciprocating
engine controls. The new title reflects the proposed revisions to the
section which, to harmonize with EASA specifications, would change the
scope of the proposed rule to include all types of engine control
systems and devices under Sec. 33.28.
Section 33.28(a)
Our proposed Sec. 33.28(a) would be titled ``Applicability'' and
would clarify the systems or devices that are subject to Sec. 33.28
requirements.
Section 33.28(b)
We propose replacing existing Sec. 33.28(b) with new Sec.
33.28(b), ``Validation,'' which prescribes requirements for engine
control system validation. The new Sec. 33.28(b) consists of new
paragraphs (b)(1) and (b)(2).
Our proposed Sec. 33.28(b)(1) requires that applicants demonstrate
that their engine control system performs its intended function in the
declared operating conditions, including environmental conditions and
flight envelope. Part 33 generally requires this showing, but does so
nonspecifically. This new specific requirement will clarify the
regulation.
The proposed Sec. 33.28(b)(1) requires that the engine control
system comply with Sec. Sec. 33.51, 33.65, and 33.73, as appropriate,
under all likely system inputs and allowable engine power or thrust
demands. It also requires that the engine control system allow engine
power and thrust modulation with adequate sensitivity over the declared
range of engine operating conditions. The engine control system also
must not create unacceptable power or thrust oscillations.
Proposed Sec. 33.28(b)(1) would harmonize the sections in part 33
that address engine performance and operability requirements with
similar requirements in CS-E 50.
Our proposed Sec. 33.28(b)(2) revises requirements located in the
existing Sec. 33.28(d). Proposed Sec. 33.28(b)(2) would clarify
environmental testing requirements, including those for High Intensity
Radiated Fields (HIRF), lightning, and electromagnetic interference
(EMI) for the engine control system.
The environmental testing requirements that are part of the
proposed Sec. 33.28(b) set the installation limitations. Those
limitations are incorporated into the instructions in accordance with
Sec. 33.5(b)(4).
Section 33.28(c)
We propose to revise Sec. 33.28(c) to clarify the requirements for
control transitions when fault accommodation is implemented through
alternate modes, channel changes, or changes from primary to back-up
systems. Proposed Sec. 33.28(c), titled ``Control transitions,'' will
clarify the need for crew notification if crew action is required as
part of fault accommodation.
Section 33.28(d)
Our proposed Sec. 33.28(d) would consist of revised control system
failure requirements formerly located in Sec. 33.28(c). Proposed Sec.
33.28(d), titled ``Engine control system failures,'' would consist of
four paragraphs: Sec. 33.28(d)(1) would address integrity
requirements, such as Loss of Thrust Control (LOTC) requirements
consistent with the intended application; Sec. 33.28(d)(2) would
require accommodation of single failures with respect to LOTC/LOPC
(Loss of Power Control) events; Sec. 33.28(d)(3) would clarify
requirements for single failures of electrical or electronic
components; and Sec. 33.28(d)(4) would add requirements for
foreseeable failures or malfunctions in the intended aircraft
installation such as fire and overheat (i.e., local events).
We considered using the phrase ``essentially single fault
tolerant'' in proposed paragraph (d)(2) as the standard for measuring
the compliance of an applicant's engine control system. We have had
extensive discussions with industry about the meaning of ``essentially
single fault tolerant.'' However, in reviewing the meaning of
``essentially,'' we decided that this term introduces sufficient
ambiguity so that the phrase could not serve as the basis for an
enforceable standard. We chose, therefore, to remove ``essentially''
and to reserve to the Administrator the right to define what is meant
by ``single fault tolerant.'' We are preparing an advisory circular to
offer guidance regarding what we mean by ``single fault tolerant'' as
used in the regulation.
Section 33.28(e)
Our proposed Sec. 33.28(e), titled ``System safety assessment,''
would require a System Safety Assessment (SSA) for the engine control
system. The SSA would identify faults or failures that would have
harmful effects on the engine. Proposed Sec. 33.28(e) harmonizes with
CS-E 50(d).
Section 33.28(f)
Our proposed Sec. 33.28(f), titled ``Protection systems,''
requires protective functions that preserve rotor integrity. Proposed
Sec. 33.28(f)(1) would include the protection requirements of the
existing Sec. 33.27(b). Proposed Sec. 33.28(f)(2) adds requirements
for testing the protection function for availability. Proposed Sec.
33.28(f)(3) establishes requirements for overspeed protection systems
implemented through hydromechanical or mechanical means. Proposed Sec.
33.28(f) harmonizes with CS-E 50(e).
Section 33.28(g)
Our proposed Sec. 32.28(g), titled ``Software,'' would consist of
the software requirements for the engine control system currently
prescribed under Sec. 33.28(e). We are proposing to revise Sec.
33.28(g) to require that software be consistent with the criticality of
performed functions. Proposed Sec. 33.28(g) harmonizes with CS-E
50(f).
Section 33.28(h)
Our proposed Sec. 33.28(h), titled ``Aircraft-supplied data,''
clarifies requirements related to failure of aircraft-supplied data.
The revision consists of two new paragraphs that prescribe requirements
for single failures leading to loss, interruption, or corruption of
aircraft-supplied data or data shared between engines. We propose to
modify the current FAA requirement for fault accommodation for loss of
all aircraft-supplied data to require detection and accommodation for
single failures leading to loss, interruption, or corruption of
aircraft-supplied data. This accommodation must not result in an
unacceptable change in thrust or power or an unacceptable change in
engine
[[Page 18151]]
operating and starting characteristics. Proposed Sec. 33.28(h)
harmonizes with CS-E 50(g).
Section 33.28(i)
Our proposed Sec. 33.28(i), titled ``Aircraft-supplied electrical
power,'' clarifies requirements for the response of the engine control
system to loss or interruption of electrical power supplied from the
aircraft. Proposed Sec. 33.28(i) would apply to all electrical power
supplied to the engine control system, including that supplied from the
aircraft power system and from the dedicated power source, if required.
We propose to add requirements to Sec. 33.28(i) that represent
current industry standard practices but are not in part 33. These
include a requirement that the applicant define in the instructions for
installation:
1. The power characteristics of any power supplied from the
aircraft to the engine control system; and
2. The engine control and engine responses to low voltage
transients outside the declared power supply voltage limitations.
This action proposes an additional requirement for a dedicated
power source for the control system to provide sufficient capacity to
power the functions provided by the control system below idle, such as
for the auto-relight function.
With the change in scope of this proposal from electronic engine
controls to engine controls, it is not our intent that all electrically
powered engine functions be under the Sec. 33.28(i) requirement for a
dedicated power source. The loss of some control functions
traditionally dependent on aircraft-supplied power continues to be
acceptable. The use of conventional aircraft-supplied power for these
traditional functions has been acceptable as they, in general, do not
affect the safe operation of the engine. Examples include:
Functions without safety significance that are primarily
performance enhancement functions
Engine start and ignition
Thrust reverser deployment
Anti-icing (engine probe heat)
Fuel shut-off
Our proposed Sec. 33.28(i) harmonizes with CS-E 50(h).
Section 33.28(j)
We propose adding a new Sec. 33.28(j), titled ``Air pressure
signal,'' that would add safety requirements for air pressure signals
in the engine control system. It will require that applicants take
design precautions to minimize system malfunction from ingress of
foreign matter or blockage of the signal lines by foreign matter or
ice. Our proposed Sec. 33.28(j) harmonizes with CS-E 50(i).
Section 33.28(k)
Our proposed Sec. 33.28(k), ``Automatic availability and control
of engine power for 30-second OEI rating,'' prescribes requirements for
engines with One-Engine-Inoperative (OEI) capability. This proposal,
formerly located in Sec. 33.67(d), prescribes a control function that
more properly is located in the ``Engine control systems'' section. We
propose moving the contents of Sec. 33.67(d) to 33.28(k). Our proposed
Sec. 33.28(k) harmonizes with CS-E 50(j).
Section 33.28(l)
Our proposed Sec. 33.28(l), titled ``Engine shutdown means,''
requires that the engine control system provide a rapid means of
shutting down the engine. Proposed Sec. 33.28(l) harmonizes with CS-E
50(k).
Section 33.28(m)
Our proposed Sec. 33.28(m), titled ``Programmable logic devices,''
adds safety requirements for programmable logic devices (PLD) that
include Application-Specific Integrated Circuits and programmable gate
arrays. We decided to propose new PLD requirements separate from
software requirements, although the requirements are similar, because
PLD's combine software and complex hardware. The proposed rule would
require that development of the devices and associated encoded logic
used in their design and implementation be at a level equal to the
hazard level of the functions performed via the devices. Proposed Sec.
33.28(m) harmonizes with CS-E 50(f).
Section 33.29
We propose revising Sec. 33.29 by adding new paragraphs (e)
through (h) to harmonize with CS-E 60, Provision for Instruments.
The new Sec. 33.29(e) would require that applicants provide
instrumentation necessary to ensure engine operation in compliance with
the engine operating limitations. When instrumentation is necessary for
compliance with the engine requirements, applicants must specify the
instrumentation in the instructions for installation and include the
instrumentation as part of the engine type design. The proposed Sec.
33.29(e) harmonizes with CS-E 60(a).
The existing Sec. 33.29(a) requirement addresses the prevention of
incorrect connections of instruments only. Proposed Sec. 33.29(f)
would require that applicants provide a means to minimize the
possibility of incorrect fitting of instruments, sensors and
connectors. Proposed Sec. 33.29(f) harmonizes with CS-E 110(e).
Currently, part 33 does not address requirements for sensors and
associated wiring and signal conditioning segregation. Proposed Sec.
33.29(g) would reduce the probability of faults propagating from the
instrumentation and monitoring functions to the control functions, or
vice versa, by prescribing that the probability of propagation of
faults be consistent with the criticality of the function performed.
Proposed Sec. 33.29(g) harmonizes with CS-E 60(c).
Our proposed Sec. 33.29(h) would add new requirements for
instrumentation that enables the flight crew to monitor the functioning
of the turbine case cooling system. Proposed Sec. 33.29(h) harmonizes
with CS-E 60(e).
Section 33.53
We propose revising the title of Sec. 33.53 from ``Engine
component tests,'' to ``Engine system and component tests.'' The
revised title would better identify reciprocating engine control system
tests that may be conducted under this paragraph. Proposed Sec.
33.53(a) provides for systems tests if required.
Section 33.91
We propose changing the title of Sec. 33.91 from ``Engine
component tests'' to ``Engine system and component tests.'' The revised
title would better identify engine control system tests, for example,
system validation testing, that may be required under this paragraph.
Our proposed Sec. 33.91(a) would provide for systems tests if
required.
Rulemaking Analyses and Notices
Authority for This Rulemaking
Title 49 of the United States Code specifies the FAA's authority to
issue rules on aviation safety. Subtitle I, Section 106, describes the
authority of the FAA Administrator. Subtitle VII, Aviation Programs,
describes in more detail the scope of the Agency's authority.
We are issuing this rulemaking under the authority described in
Subtitle VII, Part A, Subpart III, Section 44701, ``General
requirements.'' Under that section, Congress charges the FAA with
promoting safe flight of civil aircraft in air commerce by prescribing
regulations for practices, methods, and procedures the Administrator
finds necessary for safety in air commerce, including minimum safety
standards for aircraft engines. This proposed rule is within the scope
of that authority because it
[[Page 18152]]
updates existing regulations for aircraft engine control systems.
Paperwork Reduction Act
The Paperwork Reduction Act of 1995 (44 U.S.C. 3507(d)) requires
that the FAA consider the impact of paperwork and other information
collection burdens imposed on the public. We determined that this
proposed rule does not impose any new information collection
requirements.
International Compatibility
In keeping with U.S. obligations under the Convention on
International Civil Aviation, we comply with International Civil
Aviation Organization (ICAO) Standards and Recommended Practices to the
maximum extent practicable. We determined that ICAO has no Standards or
Recommended Practices that correspond to these proposed regulations.
Economic Assessment, Regulatory Flexibility Determination, Trade Impact
Assessment, and Unfunded Mandates Assessment
Changes to Federal regulations must undergo several economic
analyses. First, Executive Order 12866 directs that each Federal agency
propose or adopt a regulation only upon a determination that the
benefits of the intended regulation justify its costs. Second, the
Regulatory Flexibility Act of 1980 (Pub. L. 96-354) requires agencies
to analyze the economic impact of regulatory changes on small entities.
Third, the Trade Agreements Act (Pub. L. 96-39) prohibits agencies from
setting standards that create unnecessary obstacles to the foreign
commerce of the United States. In developing U.S. standards, this Trade
Act also requires agencies to consider international standards and,
where appropriate, use them as the basis of U.S. standards. Fourth, the
Unfunded Mandates Reform Act of 1995 (Pub. L. 104-4) requires agencies
to prepare a written assessment of the costs, benefits, and other
effects of proposed or final rules that include a Federal mandate
likely to result in the expenditure by State, local, or tribal
governments, in the aggregate, or by private sector, of $100 million or
more annually (adjusted for inflation with base year of 1995). This
portion of the preamble summarizes the FAA's analysis of the economic
impacts of this proposed rule.
Department of Transportation Order DOT 2100.5 prescribes policies
and procedures for simplification, analysis, and review of regulations.
If the expected cost impact is so minimal that a proposed or final rule
does not warrant a full evaluation, this order permits that a statement
to that effect, and the basis for it, be included in the preamble if a
full regulatory evaluation of the cost and benefits is not prepared.
Such a determination has been made for this proposed rule. The
reasoning for this determination follows.
The proposed rule reflects current practices and harmonizes FAA
airworthiness standards for aircraft engine control systems with
similar requirements recently adopted by EASA. These proposed changes
to engine control system requirements would establish uniform standards
for all engine control systems for aircraft engines certificated by
both U.S. and European countries and would simplify airworthiness
approvals for import and export. Similar international requirements
would reduce duplicative testing which would reduce certification
costs.
An engine control system is any system or device that controls,
limits, or monitors engine operation and is necessary for the continued
airworthiness of the engine. This implies consideration of all control
system components including the electronic control unit(s), fuel
metering unit(s), variable-geometry actuators, cables, wires, and
sensors.
An engine control system may be composed of several subsystems
which can include: (1) Fuel control, (2) spark control, (3)
turbocharger wastegate control, (4) throttle control, and (5) propeller
governor. A turbine FADEC (Full Authority Digital Engine Control)
system typically controls the fuel, the variable pitch vanes, the
engine operability bleeds, the temperature management system and, most
recently, the ignition and other starting elements. A reciprocating
engine could be considered to have a FADEC system if any of the
subsystems are controlled electronically over their full range of
operation.
The proposed regulation covers the main engine control system as
well as the protection systems, for example, overspeed, over-torque, or
over-temperature. Engine monitoring systems are covered by this
proposed regulation when they are physically or functionally integrated
with the control system and they perform functions that affect engine
safety or are used to effect continued-operation or return-to-service
decisions.
The purpose of Sec. 33.28 is to set objectives for the general
design and functioning of the engine control system. These requirements
are not intended to replace or supersede other requirements, such as
Sec. 33.67 for the fuel system. Therefore, individual components of
the control system, such as alternators, sensors, actuators, should be
covered, in addition, under other part 33 paragraphs such as Sec.
33.53 and Sec. 33.91 as appropriate.
Although the proposed rule would cover all types of engine control
systems (including hydromechanical and reciprocating engine controls),
it would not cover one particular simple electro-mechanical device--the
conventional magneto--because that device is not a true control
component. On the other hand, the proposed rule would cover subsystems
controlled by a FADEC because this is considered part of the engine
control system. FADECs are standard on virtually all new turbine
engines, and are now being put on some new reciprocating engines also.
This proposal would lower costs by establishing uniform
certification standards for all engine control systems certified in the
United States under part 33 and in European countries under EASA
regulations, simplifying airworthiness approvals for import and export.
In addition, a potential for increased safety lies in having more clear
and explicit regulations, but the FAA was unable to quantify this
benefit. The FAA concludes that the benefits of this rule justify the
costs. The FAA requests comments with supporting justification about
the FAA determination of minimal impact.
The FAA has, therefore, determined that this proposed rule is not a
``significant regulatory action'' as defined in section 3(f) of
Executive Order 12866, and is not ``significant'' as defined in DOT's
Regulatory Policies and Procedures.
Regulatory Flexibility Determination
The Regulatory Flexibility Act of 1980 (Pub. L. 96-354) (RFA)
establishes ``as a principle of regulatory issuance that agencies shall
endeavor, consistent with the objectives of the rule and of applicable
statutes, to fit regulatory and informational requirements to the scale
of the businesses, organizations, and governmental jurisdictions
subject to regulation. To achieve this principle, agencies are required
to solicit and consider flexible regulatory proposals and to explain
the rationale for their actions to assure that such proposals are given
serious consideration.'' The RFA covers a wide-range of small entities,
including small businesses, not-for-profit organizations, and small
governmental jurisdictions.
Agencies must perform a review to determine whether a rule will
have a significant economic impact on a
[[Page 18153]]
substantial number of small entities. If the agency determines that it
will, the agency must prepare a regulatory flexibility analysis as
described in the RFA.
However, if an agency determines that a rule is not expected to
have a significant economic impact on a substantial number of small
entities, section 605(b) of the RFA provides that the head of the
agency may so certify and a regulatory flexibility analysis is not
required. The certification must include a statement providing the
factual basis for this determination, and the reasoning should be
clear.
The FAA believes that this proposed rule would not have a
significant economic impact on a substantial number of small entities
because only one U.S. engine manufacturer meets the definition of small
business contained in the Small Business Administration's small
business size standard regulations. Therefore, the FAA certifies that
this proposed rule would not have a significant economic impact on a
substantial number of small entities. The FAA solicits comments
regarding this determination.
Trade Impact Assessment
The Trade Agreements Act of 1979 (Pub. L. 96-39) prohibits Federal
agencies from establishing any standards or engaging in related
activities that create unnecessary obstacles to the foreign commerce of
the United States. Legitimate domestic objectives, such as safety, are
not considered unnecessary obstacles. The statute also requires
consideration of international standards and, where appropriate, that
they be the basis for U.S. standards. The FAA has assessed the
potential effect of this rulemaking and determined that it uses
European standards as the basis for U.S. regulations.
Unfunded Mandates Assessment
Title II of the Unfunded Mandates Reform Act of 1995 (Pub. L. 104-
4) requires each Federal agency to prepare a written statement
assessing the effects of any Federal mandate in a proposed or final
agency rule that may result in an expenditure of $100 million or more
(adjusted annually for inflation) in any one year by State, local, and
tribal governments, in the aggregate, or by the private sector; such a
mandate is deemed to be a ``significant regulatory action.'' The FAA
currently uses an inflation-adjusted value of $128.1 million in lieu of
$100 million.
This proposed rule does not contain such a mandate. The
requirements of Title II do not apply.
Executive Order 13132, Federalism
The FAA has analyzed this proposed rule under the principles and
criteria of Executive Order 13132, Federalism. We determined that this
action would not have a substantial direct effect on the States, on the
relationship between the national Government and the States, or on the
distribution of power and responsibilities among the various levels of
government, and therefore would not have federalism implications.
Environmental Analysis
FAA Order 1050.1E identifies FAA actions that are categorically
excluded from preparation of an environmental assessment or
environmental impact statement under the National Environmental Policy
Act in the absence of extraordinary circumstances. We determined that
this proposed rulemaking action qualifies for the categorical exclusion
identified in Chapter 3, paragraph 312d and involves no extraordinary
circumstances.
Regulations that Significantly Affect Energy Supply, Distribution, or
Use
The FAA has analyzed this NPRM under Executive Order 13211, Actions
Concerning Regulations that Significantly Affect Energy Supply,
Distribution, or Use (May 18, 2001). We determined that it is not a
``significant energy action'' under the executive order because it is
not a ``significant regulatory action'' under Executive Order 12866,
and it is not likely to have a significant adverse effect on the
supply, distribution, or use of energy.
List of Subjects in 14 CFR Part 33
Aircraft, Air transportation, Aviation safety, Safety.
The Proposed Amendment
In consideration of the foregoing, the Federal Aviation
Administration proposes to amend chapter I of Title 14, Code of Federal
Regulations, as follows:
PART 33--AIRWORTHINESS STANDARDS: AIRCRAFT ENGINES
1. The authority citation for part 33 continues to read as follows:
Authority: 49 U.S.C. 106(g), 40113, 44701-44702, 44704.
2. Amend Sec. 33.5 by adding new paragraphs (a)(4), (a)(5),
(a)(6), and (b)(4), to read as follows:
Sec. 33.5 Instruction manual for installing and operating the engine.
* * * * *
(a) * * *
(4) A definition of the physical and functional interfaces with the
aircraft and aircraft equipment, including the propeller when
applicable.
(5) Where an engine system relies on components that are not part
of the engine type design, the interface conditions and reliability
requirements for those components upon which engine type certification
is based must be specified in the engine installation instructions
directly or by reference to appropriate documentation.
(6) A list of the instruments necessary for control of the engine,
including the overall limits of accuracy and transient response
required of such instruments for control of the operation of the
engine, must also be stated so that the suitability of the instruments
as installed may be assessed.
(b) * * *
(4) A description of the primary and all alternate modes, and any
back-up system, together with any associated limitations, of the engine
control system and its interface with the aircraft systems, including
the propeller when applicable.
3. Amend Sec. 33.7 by adding new paragraph (d) to read as follows:
Sec. 33.7 Engine ratings and operating limitations.
* * * * *
(d) In determining the engine performance and operating
limitations, the overall limits of accuracy of the engine control
system and of the necessary instrumentation as defined in Sec.
33.5(a)(6) must be taken into account.
4. Amend Sec. 33.27 by revising paragraph (b) to read as follows:
Sec. 33.27 Turbine, compressor, fan, and turbosupercharger rotors.
* * * * *
(b) The design and functioning of engine systems, instruments, and
other methods, not covered under Sec. 33.28 of this part must give
reasonable assurance that those engine operating limitations that
affect turbine, compressor, fan, and turbosupercharger rotor structural
integrity will not be exceeded in service.
* * * * *
5. Revise Sec. 33.28 to read as follows:
Sec. 33.28 Engine control systems.
(a) Applicability. These requirements are applicable to any system
or device that is part of engine type design, that controls, limits, or
monitors engine operation, and is necessary for the continued
airworthiness of the engine.
(b) Validation. (1) Functional aspects. The applicant must
substantiate by tests, analysis, or a combination thereof, that the
engine control system performs the intended functions in a manner
which:
[[Page 18154]]
(i) Enables selected values of relevant control parameters to be
maintained and the engine kept within the approved operating limits
over changing atmospheric conditions in the declared flight envelope;
(ii) Complies with the operability requirements of Sec. Sec.
33.51, 33.65 and 33.73, as appropriate, under all likely system inputs
and allowable engine power or thrust demands, unless it can be
demonstrated that this is not required for non-dispatchable specific
control modes in the intended application, in which case the engine
would be approved;
(iii) Allows modulation of engine power or thrust with adequate
sensitivity over the declared range of engine operating conditions; and
(iv) Does not create unacceptable power or thrust oscillations.
(2) Environmental limits. The applicant must demonstrate, when
complying with Sec. Sec. 33.53 or 33.91, that the engine control
system functionality will not be adversely affected by declared
environmental conditions, including electromagnetic interference (EMI),
High Intensity Radiated Fields (HIRF), and lightning. The limits to
which the system has been qualified must be documented in the engine
installation instructions.
(c) Control transitions. (1) The applicant must demonstrate that,
when fault or failure results in a change from one control mode to
another, from one channel to another, or from the primary system to the
back-up system, the change occurs so that:
(i) The engine does not exceed any of its operating limitations;
(ii) The engine does not surge, stall, or experience unacceptable
thrust or power changes or oscillations or other unacceptable
characteristics; and
(iii) There is a means to alert the flight crew if the crew is
required to initiate, respond to, or be aware of the control mode
change. The means to alert the crew must be described in the engine
installation instructions, and the crew action must be described in the
engine operating instructions;
(2) The magnitude of any change in thrust or power and the
associated transition time must be identified and described in the
engine installation instructions and the engine operating instructions.
(d) Engine control system failures. The applicant must design and
construct the engine control system so that:
(1) The rate for Loss of Thrust (or Power) Control (LOTC/LOPC)
events, consistent with the safety objective associated with the
intended application can be achieved;
(2) In the full-up configuration, the system is single fault
tolerant, as determined by the Administrator, for electrical or
electronic failures with respect to LOTC/LOPC events,
(3) Single failures of engine control system components do not
result in a hazardous engine effect, and
(4) Foreseeable failures or malfunctions leading to local events in
the intended aircraft installation, such as fire, overheat, or failures
leading to damage to engine control system components, do not result in
a hazardous engine effect due to engine control system failures or
malfunctions.
(e) System safety assessment. When complying with Sec. Sec. 33.28
and 33.75, the applicant must complete a System Safety Assessment for
the engine control system. This assessment must identify faults or
failures that result in a change in thrust or power, transmission of
erroneous data, or an effect on engine operability together with the
predicted frequency of occurrence of these faults or failures.
(f) Protection systems. (1) The design and functioning of engine
control devices and systems, together with engine instruments and
operating and maintenance instructions, must provide reasonable
assurance that those engine operating limitations that affect turbine,
compressor, fan, and turbosupercharger rotor structural integrity will
not be exceeded in service.
(2) When electronic overspeed protection systems are provided, the
design must include a means for testing, at least once per engine
start/stop cycle, to establish the availability of the protection
function. The means must be such that a complete test of the system can
be achieved in the minimum number of cycles. If the test is not fully
automatic, the requirement for a manual test must be contained in the
engine instructions for operation.
(3) When overspeed protection is provided through hydromechanical
or mechanical means, the applicant must demonstrate by test or other
acceptable means that the overspeed function remains available between
inspection and maintenance periods.
(g) Software. The applicant must design, implement, and verify all
associated software to minimize the existence of errors by using a
method, approved by the FAA, consistent with the criticality of the
performed functions.
(h) Aircraft-supplied data. Single failures leading to loss,
interruption or corruption of aircraft-supplied data (other than thrust
or power command signals from the aircraft), or data shared between
engines must:
(1) Not result in a hazardous engine effect for any engine; and
(2) Be detected and accommodated. The accommodation strategy must
not result in an unacceptable change in thrust or power or an
unacceptable change in engine operating and starting characteristics.
The applicant must evaluate and document the effects of these failures
on engine power or thrust, engine operability, and starting
characteristics throughout the flight envelope.
(i) Aircraft-supplied electrical power. (1) The applicant must
design the engine control system so that the loss, malfunction, or
interruption of electrical power supplied from the aircraft to the
engine control system will not result in any of the following:
(i) A hazardous engine effect, or
(ii) The unacceptable transmission of erroneous data.
(2) When an engine dedicated power source is required for
compliance with Sec. 33.28(i)(1), its capacity should provide
sufficient margin to account for engine operation below idle where the
engine control system is designed and expected to recover engine
operation automatically.
(3) The applicant must identify and declare the need for, and the
characteristics of, any electrical power supplied from the aircraft to
the engine control system for starting and operating the engine,
including transient and steady state voltage limits, in the engine
instructions for installation.
(4) Low voltage transients outside the power supply voltage
limitations declared in Sec. 33.28(i)(3) must meet the requirements of
Sec. 33.28(i)(1). The engine control system must be capable of
resuming normal operation when aircraft-supplied power returns to
within the declared limits.
(j) Air pressure signal. The applicant must consider the effects of
blockage or leakage of the signal lines on the engine control system as
part of the system safety assessment of Sec. 33.28(e) and must adopt
the appropriate design precautions.
(k) Automatic availability and control of engine power for 30-
second OEI rating. Rotorcraft engines having a 30-second OEI rating
must incorporate a means, or a provision for a means, for automatic
availability and automatic control of the 30-second OEI power within
its operating limitations.
(l) Engine shut down means. Means must be provided for shutting
down the engine rapidly.
(m) Programmable logic devices. The development of programmable
logic
[[Page 18155]]
devices using digital logic or other complex design technologies must
provide a level of assurance for the encoded logic commensurate with
the hazard associated with the failure or malfunction of the systems in
which the devices are located. The applicant must design, implement,
and verify all associated logic to minimize the existence of errors by
using a method, approved by the FAA, that is consistent with the
criticality of the performed function.
6. Amend Sec. 33.29 by adding new paragraphs (e) through (h) to
read as follows:
Sec. 33.29 Instrument connection.
* * * * *
(e) The applicant must make provision for the installation of
instrumentation necessary to ensure operation in compliance with engine
operating limitations. Where, in presenting the safety analysis, or
complying with any other requirement, dependence is placed on
instrumentation that is not otherwise mandatory in the assumed aircraft
installation, then the applicant must specify this instrumentation in
the engine installation instructions and declare it mandatory in the
engine approval documentation.
(f) As part of the System Safety Assessment of Sec. 33.28(e), the
applicant must assess the possibility and subsequent effect of
incorrect fit of instruments, sensors, or connectors. Where necessary,
the applicant must take design precautions to prevent incorrect
configuration of the system.
(g) The sensors, together with associated wiring and signal
conditioning, must be segregated, electrically and physically, to the
extent necessary to ensure that the probability of a fault propagating
from instrumentation and monitoring functions to control functions, or
vice versa, is consistent with the failure effect of the fault.
(h) The applicant must provide instrumentation enabling the flight
crew to monitor the functioning of the turbine cooling system unless
appropriate inspections are published in the relevant manuals and
evidence shows that:
(1) Other existing instrumentation provides adequate warning of
failure or impending failure;
(2) Failure of the cooling system would not lead to hazardous
engine effects before detection; or
(3) The probability of failure of the cooling system is extremely
remote.
7. Amend Sec. 33.53 by revising the section heading and paragraph
(a) to read as follows:
Sec. 33.53 Engine system and component tests.
(a) For those systems and components that cannot be adequately
substantiated in accordance with endurance testing of Sec. 33.49, the
applicant must conduct additional tests to demonstrate that systems or
components are able to perform the intended functions in all declared
environmental and operating conditions.
* * * * *
Sec. 33.67 [Amended]
8. Remove paragraph (d) from Sec. 33.67.
9. Amend Sec. 33.91 by revising the section heading and paragraph
(a) to read as follows:
Sec. 33.91 Engine system and component tests.
(a) For those systems or components that cannot be adequately
substantiated in accordance with endurance testing of Sec. 33.87, the
applicant must conduct additional tests to demonstrate that the systems
or components are able to perform the intended functions in all
declared environmental and operating conditions.
* * * * *
Issued in Washington, DC, on March 26, 2007.
John J. Hickey,
Director, Aircraft Certification Service.
[FR Doc. E7-6535 Filed 4-10-07; 8:45 am]
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