Public Comment and Response on Proposed Final Judgment, 17634-17686 [07-1321]
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DEPARTMENT OF JUSTICE
Antitrust Division
Public Comment and Response on
Proposed Final Judgment
Pursuant to the Antitrust Procedures
and Penalties Act, 15 U.S.C. 16(b)–(h),
the United States hereby publishes
below the comments received on the
proposed Final Judgment in United
States v. Mittal Steel Company, No.
1:06–CV–1360–ESH, which were filed
in the United States District Court for
the District of Columbia, on February
13, 2007.
Copies of the comments and the
response are available for inspection at
the Department of Justice Antitrust
Division, 325 Seventh Street, NW.,
Room 200, Washington, DC 20530,
(telephone (202) 514–2481), and at the
Office of the Clerk of the United States
District Court for the District of
Columbia, 333 Constitution Avenue,
NW., Washington, DC 20001. Copies of
any of these materials may be obtained
upon request and payment of a copying
fee.
J. Robert Kramer II,
Director of Operations Antitrust Division.
UNITED STATES DISTRICT COURT
FOR THE DISTRICT OF COLUMBIA
United States of America, Plaintiff, v.
Mittal Steel Company N.V., Defendant
[Civil Action No. 1: 06CV01360–ESH]
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Response of Plaintiff United States to
Public Comments
Pursuant to the requirements of the
Antitrust Procedures and Penalties Act,
15 U.S.C. section 16(b)–(h) (‘‘APPA’’ or
‘‘Tunney Act’’), the United States
hereby responds to the public comments
received regarding the proposed final
Judgment in this case. After careful
consideration of the comments, the
United States continues to believe that
the proposed Final Judgment will
provide an effective and appropriate
remedy for the antitrust violations
alleged in the Complaint. The United
States will move the Court for entry of
the proposed Final Judgment after the
public comments and this Response
have been published in the Federal
Register, pursuant to 15 U.S.C. section
16(d).
On August 1, 2006, the United States
filed the Complaint in this matter
alleging that the proposed acquisition of
Arcelor S.A. (‘‘Arcelor’’) by defendant
Mittal Steel Company N.V. (‘‘Mittal
Steel’’) would violate Section 7 of the
Clayton Act, 15 U.S.C. section 18.
Simultaneously with the filing of the
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Complaint, the United States filed a
proposed Final Judgment and a Hold
Separate Stipulation and Order
(‘‘HSSO’’) signed by plaintiff and Mittal
Steel consenting to the entry of the
proposed Final Judgment after
compliance with the requirements of the
Tunney Act, 15 U.S.C. section 16.
Pursuant to those requirements, the
United States filed its Competitive
Impact State (‘‘CIS’’) in this Court on
August 1, 2006; published the proposed
Final Judgment and CIS in the Federal
Register on August 24, 2006, see United
States v. Mittal Steel Company N.V., 71
Fed. Reg. 50084, 2006 WL 2431068; and
published summaries of the terms of the
proposed Final Judgment and CIS,
together with directions for the
submission of written comments
relating to the proposed Final Judgment,
in The Washington Post for seven days
beginning on September 10, 2006 and
ending on September 16, 2006. The 60day period for public comments ended
on November 15, 2006, and three
comments were received as described
below and attached hereto.
I. The Investigation and Proposed
Resolution
On January 27, 2006, Mittal Steel
announced its intention to commence a
tender offer to acquire control of
Arcelor. At the same time, Mittal Steel
announced that it would subsequently
sell Arcelor’s recently acquired
Canadian subsidiary, Dofasco Inc.
(‘‘Dofasco’’) to ThyssenKrupp A.G.
(‘‘ThyssenKrupp’’) if it acquired control
of Arcelor. For six months following the
announcement of the tender offer, the
United States Department of Justice
(‘‘Department’’) conducted an extensive,
detailed investigation into the
competitive effects of the Mittal/Arcelor
transaction. As part of this investigation,
the Department obtained substantial
documents and information from Mittal
Steel and issued eight Civil Investigative
Demands to third parties. The
Department received and considered
more than 45,000 pages of material.
More than fifty interviews were
conducted with customers, competitors,
and other individuals with knowledge
of the industry. The investigative staff
carefully analyzed the information
provided and thoroughly considered all
of the issues presented. The Department
considered the potential competitive
effects of the transaction with respect to
a number of steel products, obtaining
information about these products from
customers, competitors, and other
knowledgeable parties. The Department
concluded that the combination of
Mittal Steel and Arcelor likely would
lessen competition in one market—Tin
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Mill Products (‘‘TMP’’) sold to
customers in the United States, east of
the Rocky Mountains (‘‘Eastern United
States’’.) TMP are finely rolled steel
sheets, usually coated with a thin
protective layer of tin or chrome. TMP
include black plate, electrolytic tin plate
(‘‘ETP’’), and tin free steel (‘‘TFS’’).
Black plate is a light-guage cold-rolled
bare steel sheet that serves as a substrate
for production of ETP and TFS. Black
plate is coated with tin to produce ETP
and with chrome to produce TFS. Both
ETP and TFS are used primarily in
manufacturing steel cans for packaging
a wide range of food products, such as
soup, fruits, and vegetables, and nonfood products, such as paints, aerosols,
and shaving cream. For most TMP
purchasers, particularly food can
makers, there are no close substitutes for
TMP. Packaging alternatives, such as
plastic containers, are not viewed as
close product substitutes. A small but
significant increase in price would not
likely cause sufficient TMP can
customers to switch products or
otherwise curtail their TMP usage so as
to render the increase unprofitable.
More than 89 percent of TMP sold in
the Eastern United States is
manufactured by firms located either in
the Eastern United States or eastern
Canada. A small but significant increase
in price for TMP would not cause TMP
customers in the United States to
substitute purchases from outside the
Eastern United States in sufficient
quantities to make such a price increase
unprofitable. Mittal Steel, Arcelor, and
Arcelor’s subsidiary Dofasco sell TMP to
customers in the Eastern United States.
As explained more fully in the
Complaint and CIS, the acquisition of
Arcelor and Dofasco by Mittal Steel
would substantially increase
concentration and lessen competition in
the production and sale of TMP in the
Eastern United States, giving the top
two TMP producers, including Mittal
Steel, a market share of more than 81
percent of sales. Therefore, the
Department filed its Complaint alleging
competitive harm in the TMP market in
the Eastern United States and sought a
remedy that would ensure that such
harm is prevented.
The proposed Final Judgment in this
case is designed to preserve competition
in the production, manufacture, and
sale of TMP in the Eastern United
States. The proposed Final Judgment
requires the divestiture of sufficient
assets to prevent the increase in
concentration that resulted from the
combination of Mittal Steel’s capacity
and Arcelor’s capacity to supply TMP to
the Eastern United States market. The
proposed Final Judgment requires the
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divestiture of a significant steel mill that
manufactures TMP for sale in the
Eastern United States. Specifically, it
directs a sale of Dofasco to
ThyssenKrupp or an alternative
purchaser acceptable to the United
States. At the time the proposed Final
Judgment was filed with the Court,
Mittal Steel already had executed a
letter of intent to sell Dofasco to
ThyssenKrupp when and if Mittal Steel
acquired Arcelor, at a price comparable
to the price Arcelor itself paid to acquire
Dofasco in early 2006. Dofasco, which
has a history of successful operation as
an independent entity, has not been
integrated into Arcelor and thus remains
a viable divestiture candidate.
Mittal Steel’s announced plan to sell
Dofasco to ThyssenKrupp upon its
acquisition of Arcelor would have
mitigated the increase in post-merger
concentration in the Eastern United
States that would have resulted from its
acquisition of Arcelor. As part of an
effort by Arcelor’s Board of Directors to
impede the tender offer, however,
Arcelor sought to prevent any figure
effort by Mittal Steel to divest Dofasco
by transferring Arcelor’s Dofasco legal
title to an independent Dutch
foundation, known as the Strategic Steel
Stichting (‘‘S3’’). Since Mittal completed
its acquisition of Arcelor, Arcelor and
Mittal Steel have requested that the S3
dissolve itself so as to permit the sale of
Dofasco to ThyssenKrupp. The board of
the S3 nevertheless has decided not to
dissolve itself.
In negotiating the proposed Final
Judgment, the parties recognized that
the existence of the S3 could prevent
Mittal Steel from divesting Dofasco in a
timely manner. For this reason, the
Department determined that alternative
assets, owned by Mittal Steel and not
burdened with any restrictions on sale,
should be designated to accomplish the
intended preservation of TMP
competition in the event that Mittal
Steel was unable to divest Dofasco
within the time allowed by the decree.
The proposed Final Judgment requires
Mittal Steel to divest one of two steel
mills—Sparrows Point or Weirton—if,
despite its best efforts to do so, it has
not been able to carry out the divestiture
of Dofasco within the period allowed by
the decree. Sparrows Point is a fully
integrated steel mill located near
Baltimore, Maryland, which produces a
diversified portfolio of products,
including hot-rolled sheet, cold-rolled
sheet, galvanized sheet, Galvalume, and
TMP, for construction, steel service
center, container, appliance, and other
end-use markets. Weirton, located in
Weirton, West Virginia, operates
primarily as a TMP finishing facility,
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converting steel slabs obtained from
Mittal’s Sparrows Point and Cleveland
plants.
In the Department’s judgment,
divestiture of Dofasco to ThyssenKrupp
or another qualified purchaser would
remedy the violation alleged in the
Complaint because Dofasco is an
integrated steel mill that has the
demonstrated capacity to make
significant TMP sales in the Eastern
United States. In the event that Mittal
fails to sell Dofasco in a timely manner
due to legal impediments arising from
its control by the S3 and the S3’s refusal
to permit its sale, the proposed Final
Judgment provides that the Department
will determine whether Sparrows Point
or Weirton should be divested to
remedy the violation alleged in the
Complaint. The Department is confident
that these options allow it to select an
alternate facility the divestiture of
which to a viable qualified purchaser
would remedy the violation. Each mill
currently makes substantial TMP sales
in the Eastern United States, and the
successful continued operation of either
mill by a viable qualified purchaser
would remedy the violation. The
Department is currently assessing which
of these two mills is most likely to
continue as an on-going vigorous
competitor for TMP sales in the event
that Dofasco cannot be divested.
Sparrows Point is an integrated facility
that produces a variety of steel products
in addition to TMP, and it manufactures
its own steel slabs, which are the basic
raw material for TMP fabrication.
Weirton currently operates as a TMP
finishing facility that converts slabs
obtained from Mittal Steel’s Sparrows
Point and Cleveland mills. Mittal
recently idled Weirton’s slab-making
facilities because they were considered
to be less efficient than other slab
manufacturing locations within the
Mittal Steel organization, and the
Department is assessing whether those
facilities could be reactivated to
produce slabs at Weirton on a costeffective basis in the event of Weirton’s
divestiture. Even if the Department
concludes that cost-effective slab
production at Weirton is not likely to be
feasible, there still may be sources from
which Weirton could obtain slabs with
a degree of consistency and reliability,
and at a cost that would enable it to
compete successfully as an independent
supplier of TMP to the Eastern United
States market. The Department will
consider the availability of slabs to
Weirton and other relevant
considerations in determining whether
Sparrows Point or Weirton should be
divested to remedy the violation alleged
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in the Complaint, and it will select the
mill that is most likely to continue to
compete successfully for TMP sales in
the Eastern United States following its
divestiture by Mittal Steel. The
proposed Final Judgment would permit
this process to go forward if Dofasco
cannot be sold in a timely manner.
Although entry of the proposed Final
Judgment would terminate this action,
the Court would retain jurisdiction to
construe, modify, or enforce the
provisions of the proposed Final
Judgment and punish violations
thereof.1
II. Summary of Public Comments and
Responses
During the 60-day public comment
period, the United States received
comments from Silgan Containers
Corporation (‘‘Silgan’’), ThyssenKrupp,
and DaimlerCyrysler Corporation
(‘‘DaimlerChrysler’’). Upon review, the
United States believes that nothing in
the comments warrants a change in the
proposed Final Judgment or is sufficient
to suggest that the proposed Final
Judgment is not in the public interest.
The comments include concerns
relating to whether the proposed Final
Judgment adequately remedies the
harms alleged in the Complaint. The
United States addresses these concerns
below and explains how the remedy is
appropriate.
A. Public Comment Submitted by Silgan
1. Summary of Silgan’s Comment
Silgan, the largest food can producer
and the largest consumer of TMP in the
United Stats, submitted a 42-page
comment with 44 attachments (attached
hereto as Exhibit 1). Silgan’s submission
asserts that only the divestiture of
Dofasco has any prospect for success,
and that neither the divestiture of
Weirton nor the divestiture of Sparrows
Point will be effective.
1 The merger closed on August 1, 2006. In
keeping with the United States’s standard practice,
neither the HSSO nor the proposed Final Judgment
prohibited closing the merger. See ABA Section of
Antitrust Law, Antitrust Law Developments 387
(5th ed. 2002) (noting that ‘‘[t]he Federal Trade
Commission (as well as the Department of Justice)
generally will permit the underlying transaction to
close during the notice and comment period’’).
Such a prohibition could interfere with many timesensitive deals and prevent or delay the realization
of substantial efficiencies. In consent decrees
requiring divestitures, it is also standard practice to
include a ‘‘preservation of assets’’ clause in the
decree and to file a stipulation to ensure that the
assets to be divested remain competitively viable.
That practice was followed here. Proposed Final
Judgment § VIII. In addition, the HSSO has been
filed and entered by the Court in this case. That
Order requires Mittal Steel to preserve Weirton and
Sparrows Point and to hold separate Dofasco,
pending the divestiture contemplated by the
proposed Final Judgment.
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Silgan’s comments may be
summarized in three points. First,
Silgan argues that Weirton cannot long
survive as an independent producer of
TMP, because it cannot produce slabs—
the essential TMP substrate—at a
competitive cost and cannot obtain slabs
from elsewhere at a competitive cost.
Thus, Weirton should not be divested.
Second, Silgan further asserts that,
although Sparrows Point is capable of
surviving as a stand-along producer of
TMP, it currently provides 45 percent of
the slabs used by Weirton. If Sparrows
Point is divested, Weirton will be
separated from a significant portion of
its supply of slabs and will be unable to
obtain a sufficient number of slabs from
other sources. Thus, if Sparrows Point is
divested, Weirton may cease TMP
production even if it is kept in the
Mittal Steel group.
Finally, Silgan concludes that since
divestiture of either Weirton or
Sparrows Point likely will lead to the
demise of Weirton as a TMP producer,
neither Mittal Steel mill should be
divested. Instead, Silgan argues that
Dofasco should be divested even if
accomplishing that objective must await
the expiration of the S3, and that the
Final Judgment should be modified to
extend the period for divesting Dofasco
by several years. This would require
that the stipulated HSSo, under which
Dofasco now is operating, be modified
to extend for the entire duration of the
S3.2
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2. Response of United States to Silgan’s
Comment
The United States has carefully
considered Silgan’s concern that
Weirton will go out of business if the
United States chooses Weirton or
Sparrows Point as an alternative
divestiture, but disagrees.
Silgan’s conclusion rests crucially on
an assumption that slabs suitable for use
in TMP production would be readily or
economically available to Weirton from
sources other than Sparrows Point. The
United States agrees that the supply of
slabs is an important issue, but the
concerns raised by Silgan are overstated.
If Sparrows Point is divested, and
Weirton remains part of Mittal Steel, for
example, there would be no concern
about the availability to the divested
mill. Sparrows Point is a fully integrated
steel mill that does not depend on other
Mittal Steel facilities for significant
operational resources or supplies and
2 Silgan assets in its comment that the S3 has a
5-year term. Although the actual term of the S3 is
not public information, it is many times longer than
the period the proposed Final Judgment gives Mittal
Steel to effect the divestiture of one of the three
mills.
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indeed, in recent years has produced
more slabs than it consumes. With
respect to Wierton, even if the new
owner of Sparrows Point refused to sell
slabs on reasonable terms to Mittal Steel
for use at Weirton, Mittal Steel would
still own even blast furnaces in North
America, five of which are now
operating, giving it ample ability to
supply Wierton with slabs. Further,
Mittal could obtain additional slabs for
Weirton on the open market. If Weirton
were divested from Mittal and sought to
acquire all of its slabs from other
sources, the supply of slabs would be
somewhat less certain, but there is some
indication that Weirton could obtain
sufficient slabs, including from imports.
Dofasco, as Silgan points out, obtains
about 750,000 tons of slabs per year
from other firms, 400,000 tons of which
comes from CST in Brazil. Some of
those slabs are used to make tin mill
products. The fact that Dofasco itself
successfully imports a significant
volume of tin-quality slabs suggests that
an independent Weirton might have
sufficient alternative sources for such
slabs. The Department continues to
investigate the likelihood that a divested
Weirton would be able to manufacturer
or purchase tin-quality slabs on a costefficient basis. If the Department
concludes for any reason that the lack
of certainty regarding Weirton’s viability
makes divestiture of Sparrows Point
preferable, the Final Judgment permits
the Department to direct Mittal Steel to
divest Sparrows Point.
Silgan proposes that, in lieu of
diverting Weirton or Sparrows Point,
the proposed Final Judgment be
amended to provide that Dofasco be
held separate for five years, which
Silgan asserts is the duration of the S3,
after which it could and should be
sold.3 This proposal presents significant
problems. To ensure Dofasco’s operation
separately from Mittal Steel for such an
extended period of time would be
difficult, if not impossible. Moreover,
under the HSSO, ordinary and
customary business decisions that
would be made promptly by an
independent entity cannot be made by
Dofasco without certain notices and
approvals and, in some circumstances,
Court permission. This situation is
tolerable as a temporary solution to
effectuate a prompt divestiture and to
limit interference or collusion pending
that divestiture. As a long-term
operating arrangement, however, it
could adversely affect the ability of
3 The Department understands that Silgan’s
objective would require an extension only for the
duration of the S3, but Silgan is correct that this
would require an extension of multiple years.
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Dofasco to operate efficiently. Given
that a prompt remedy is in the public
interest and that the Final Judgment
provides a mechanism by which the
Department can assure that adequate
and viable Mittal Steel assets are
divested, there is no reason to require
the extraordinary and unprecedented
imposition of a long-term HSSO.
B. Public Comment Submitted by
ThyssenKrupp
1. Summary of ThyssenKrupp’s
Comment
ThyssenKrupp is a large German steel
manufacturer that has an agreement in
principle with Mittal Steel to purchase
Dofasco. ThyssenKrupp currently
exports TMP to customers in the United
States. In its comment, attached hereto
as Exhibit 2, ThyssenKrupp states that
only the divestiture of Dofasco will
adequately remedy the alleged
anticompetitive effects set forth in the
Complaint and that divestiture of
Weirton or Sparrows Point cannot
remedy those anticompetitive effects.
ThyssenKrupp asserts that the proposed
Final Judgment and CIS ‘‘make clear
that divestiture of Dofasco to
ThyssenKrupp is the preferred remedy
for the competitive harm alleged to arise
from Mittal [Steel]’s acquisition of
Arcelor[.]’’ Ex. 2, ThyssenKrupp
Comment at 3. ThyssenKrupp’s
comment, however, does not address
the question of what should be done if
Dofasco cannot be divested due to the
existence of the S3. ThyssenKrupp
claims that neither Weirton nor
Sparrows Point has sufficiently modern
and efficient facilities to compete in the
TMP market in a manner that would
replace competition lost as a result of
the challenged acquisition. In this
respect, ThyssenKrupp’s comments
mirror those of Silgan.
2. Response of United States to
ThyssenKrupp’s Comment
The response of the United States to
the Silgan Comment is equally
applicable to the comments made by
ThyssenKrupp. In sum, for the reasons
given in Part II.A.2 above, the United
States believes that the Final Judgment
provides a mechanism to ensure that
assets sufficient to remedy the violation
alleged in the Complaint will be
divested.
Notwithstanding ThyssenKrupp’s
evaluation of the equipment and
facilities at Weirton and Sparrows Point,
the Weirton and Sparrows Point assets
have proved adequate consistently to
supply large quantities of TMP to the
Eastern United States market. In 2005,
Weirton and Sparrows Point sold more
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TMP in the Eastern United States than
Arcelor and Dofasco combined. While
capacity to manufacture TMP for sale in
the Eastern United States is not the only
factor, it is certainly a highly relevant
factor in assessing the competitive
significance of mill assets. In
determining which alternate mill should
be divested pursuant to the Final
Judgment, the Department will focus on
questions relating to the relative ability
of Sparrows Point and Weirton to
operate independently of Mittal Steel as
future suppliers of TMP to the Eastern
United States market. The fact that both
mills have successfully supplied
substantial quantities of TMP to the
market with their current equipment
supports the conclusion that the
alternate mill that the United States
selects to be divested would accomplish
the objectives of the Final Judgment.
As to ThyssenKrupp’s statement that
divestiture of Dofasco is the ‘‘preferred’’
remedy, we agree. As discussed above,
Dofasco is an attractive divestiture
candidate for a number of reasons, and
the proposed Final Judgment requires
Mittal Steel in the first instance to use
its best efforts to divest Dofasco.
However, nothing in the proposed Final
Judgment or the Competitive Impact
Statement indicates that Dofasco is the
only suitable divestiture candidate. Both
Mittal Steel and the Department realized
that Mittal Steel might be unable to
accomplish the divestiture of Dofasco in
a timely manner because the S3 might
prevent its sale. Accordingly, the parties
crafted alternative relief—the divestiture
of Sparrows Point or Weirton—that also
would preserve competition. Although
the United States is satisfied that
divestiture of Dofasco would remedy the
violation alleged in the Complaint, if
Dofasco cannot be sold within the
period prescribed by the proposed Final
Judgment, the United States will decide
which of the two alternatives should be
divested.
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C. Public Comment Submitted by
DaimlerChrysler
1. Summary of DaimlerChrysler’s
Comment
DaimlerChrysler is an automobile
manufacturer in North America that
sources its steel from a number of North
American steel producers, including
Mittal Steel and Dofasco. See
DaimlerChrysler Comment (attached
hereto as Exhibit 3). DaimlerChrysler
does not use TMP in the production of
automobiles and does not purchase
TMP. It does, however, use another type
of flat steel product called hot dipped
galvanized steel, which it buys from
Mittal Steel and Dofasco, and
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DaimlerChrysler claims that the
proposed acquisition will adversely
affect competition for that product.
DaimlerChrysler asserts that
consolidation in the steel industry since
2001 has reduced the number of North
American manufacturers of hot dipped
galvanized steel from nine to five, and
that after the acquisition of Dofasco,
Mittal Steel will have approximately 47
percent of North American capacity for
this product. DaimlerChrysler also states
that there are no adequate substitutes for
this product, and that foreign producers
are not suitable suppliers.
DaimlerChrysler asserts that the alleged
harm to competition would be
alleviated if Mittal Steel were required
to divest Dofasco, but that the
divestiture of either Sparrows Point or
Weirton would not remedy the harm
because neither facility produces hot
dipped galvanized steel suitable for
automotive purposes.
Although DaimlerChyrsler has no
direct interest in the TMP market, the
company nevertheless asserts that the
divestiture of Weirton or Sparrows Point
will not restore competition in TMP
because neither facility is capable of
operating as a stand-alone facility.
DaimlerChrysler cites past financial
troubles of Weirton when it was a standalone company and Sparrows Point
when it was operated by the former
Bethlehem Steel Company.
DaimlerChrysler asserts that either
alternative facility is likely to close after
divestiture. The result, according to
DaimlerChrysler, would be less
competition in the market for TMP.
2. Response of United States to
DaimlerChrysler’s Comment
DaimlerChrysler’s principal argument
is that the United States’ focus on TMP
is misplaced, and that the United States
should also have alleged harm to
competition for hot dipped galvanized
steel. During its investigation, the
United States carefully and thoroughly
reviewed the competitive implications
of Mittal Steel’s acquisition of Arcelor
(and Dofasco) for a number of different
potential relevant geographic and
product markets, including hot dipped
galvanized products. Upon completion
of its review, the United States
determined that it should allege a
violation and seek relief only with
regard to sales to TMP in the Eastern
United States, and the Complaint filed
in this case reflects that determination.
The decision regarding the filing of a
complaint as to any particular market
lies within the prosecutorial discretion
of the United States.
With respect to the market for TMP,
the United States disagree with the
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DaimlerChrysler comments relating to
the adequacy of a divestiture of either of
the alternative assets. As discussed
more thoroughly above, the United
States has considered the capabilities
and economic viability of each of the
alternative facilities and is confident
that these options allow it to select an
alternate facility the divestiture of
which to a viable qualified purchaser
would be sufficient to restore
competition to the market for the sale of
TMP in the Eastern United States.
III. Conclusion
The issues raised in the public
comments were among the many
considered during the United States’
extensive and through investigation.
The United States has determined that
the proposed Final Judgment as drafted
provides an effective and appropriate
remedy for the antitrust violations
alleged in the Complaint, and is
therefore in the public interest. The
United States will move this Court to
enter the proposed Final Judgment after
the comments and response are
published.
Dated: February 13, 2007.
Respectfully submitted,
Lowell R. Stern (D.C. Bar #440487),
Attorney, United States Department of
Justice, Antitrust Division, Litigation II
Section, 1401 H Street, NW., Suite 3000,
Washington, DC 20530, Telephone: (202)
307–0924, Facsimile: (202) 307–6283.
Certificate of Service
I hereby certify that on the 13th day
of February, 2007, I caused a copy of the
foregoing Plaintiff United States’s
Response to Public Comments to be
mailed, by U.S. mail, postage prepaid, to
the attorneys listed below and I caused
the attachments thereto to be delivered
by electronic transmission to the
attorneys listed below:
Lowell R. Stern,
For Mittal Steel Company N.V.:
Mark Leddy, Esquire; Brian Byrne, Esquire;
Jeremy J. Calsyn, Esquire; Cleary Gottlieb
Steen & Hamilton LLP., 2000
Pennsylvania Avenue, NW., Washington,
DC 20006.
For Arcelor S.A.:
John M. Nannes, Esquire; Michael V.
Sosso, Esquire; Skadden, Arps, Slate,
Meagher & Flom LLP., 1440 New York
Avenue, NW., Washington, DC 20005.
For Silgan Containers Corporation:
Daniel L. Porter, Esquire; Vinson & Elkins
LLP., 1455 Pennsylvania Avenue, NW.,
Suite 600, Washington, DC 20004–10009.
For ThyssenKrupp A.G.:
Steven K. Bernstein, Esquire; James F.
Lerner, Esquire; Weil, Gotshal & Manges
LLP., 767 Fifth Avenue, New York, NY
10153–0119.
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A. Paul Victor, Esquire; Dewey Ballantine
LLP., 1301 Avenue of the Americas, New
York, NY 10019–6092.
For DaimlerChyrsler Corporation:
Thomas B. Leary, Esquire; Janet L.
McDavid, Esquire; Hogan & Hartson
LLP., Columbia Square, 555 Thirteenth
Square, NW., Washington, DC 20004.
Exhibit 1
Willkie Farr and Gallagher LLP
Theodore Case Whitehouse, 202 303 1118,
whitehouse@willkie.com, 1875 K Street,
NW., Washington, DC 20006–1238, Tel:
202 303 1000, Fax: 202 303 2000.
23 October 2005
By Hand Delivery
Maribeth Petrizzi, Esq., Chief, Litigation II
Section, Antitrust Division, U.S.
Department of Justice, Suite 3000, 1401 H
Street, NW., Washington, DC 20530
Re: Comments of Silgan Containers Corp. on
Proposed Consent Decree in United States v.
Mittal Steel Co., NV, No. 1:06–CV–01360–
ESH (D.D.C.)
Dear Ms. Petrizzi:
Transmitted with this letter, on behalf of
Silgan Containers Corporation (‘‘Silgan’’) and
pursuant to the Antitrust Procedures and
Penalties Act (15 U.S.C. 16), are Silgan’s
comments on the proposed consent decree
submitted by the Division to the United
States District Court for the District of
Columbia in August 2006.
Silgan and its counsel would be pleased to
enlarge upon or explain any aspect of
Silgan’s comments and would be pleased to
meet with you and your staff to discuss any
issue or concern relating to this matter.
Sincerely,
Theodore Case Whitehouse
cc (w/encl.): Kerrie J. Freeborn, Esq.
UNITED STATES DISTRICT COURT
FOR THE DISTRICT OF COLUMBIA
United States of America, Plaintiff, v.
Mittal Steel Company N.V., Defendant
[Civil Action No. 1: 06CV01360–ESH]
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Comments of Silgan Containers
Corporation on the Proposed Final
Judgment and Competitive Impact
Statement Regarding Competition in the
Tin Mill Products Market
Willkie Farr and Gallagher LLP., 1875 K
Street, NW., Washington, DC 20006–
1238, (202) 303–1000.
Thomas Prusa, Ph.D., Professor of
Economics, Rutgers University, New
Brunswick, New Jersey.
October 23, 2006
Table of Contents
Introduction and Summary of Comments
I. Divestiture of Dofasco is the Best Option
A. Dofasco Has a Proven Track Record of
Operating as a Highly Profitable,
Independent Company
B. Dofasco Is Far Better Suited To Operate
as a Stand-Alone Facility Than Either
Weirton or Sparrows Point
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C. Dofasco Is More Committee To Investing
in the Future of the Tin Mill Steel
Market
D. The Decree Should Be Amended if
Necessary To Require Divestiture of
Dofasco on the Earliest Date on Which It
May Legally Be Divested Free of the
Stichting Arrangements, and the HoldSeparate Order Should Continue in
Effect Until That Divestiture Is
Accomplished
II. A Stand-Alone Weirton Operation Will
Fail in the Immediate Future and
Undermine the Departments Objective of
Preserving Competition in the Market
A. Weirton’s Ironmaking and Steelmaking
Assets Are Not Competitive
1. Weirton Has Small, Inefficient Blast
Furnaces
2. Weirton’s Steelmaking Operations Are
Also Antiquated and High Cost
3. An Independent Weirton Operating Its
Ironmaking Facilities Would Lack Any
Captive Raw Material Supplies
4. Weirton’s Geographic Location
Guarantees Higher Costs for Basic Inputs
5. Weirton’s Limitations as a FullyIntegrated Steel Maker Producing Tin
Mill Steel Are Recognized by Mittal and
Outside Observers
B. Prospects for a Stand-Alone Weirton
Enterprise Operating as a Rolling and
Finishing Operation Are Limited
1. Weirton’s Rolling and Finishing Assets
Require Substantial Investment To Be
Competitive
2. Weirton Would Be Committed To
Producing Primarily Tin Mill Steel,
Limiting Production Flexibility
3. Weirton Would Have Difficulty Securing
the Quality and Volume of Slab
Necessary To Maintain Its Operations
4. Even if a Stand-Alone Weirton Rolling
and Finishing Operation Found a
Consistent Source of Slab Supply, the
Market Dynamics for Tin Mill Steel
Would Limit Profitability
5. A Stand-Alone Weirton Enterprise
Running Only Its Tin Line Would Have
Difficulty Securing Sufficient Volumes of
Black Plate
C. There Are No Legitimate Suitors for
Weirton
D. Divesting Weirton Will Have an Adverse
Impact on Competition
III. A Divestiture of Sparrow’s Point Would
Also be a Far Less Effective Remedy
Than Divesting Dofasco
A. Divestiture of Sparrows Point Is
Unlikely To Enhance Competition Over
the Long Term
1. Dofasco Is an Unlikely Replacement for
Sparrows Point in Supplying Slabs to
Weirton
2. It Is Unlikely That Mittal Steel’s Other
North American Slab Producers Will
Divert Scarce Feedstock to Weirton
3. It Would Make no Economic Sense for
Mittal’s Brazilian Affiliate CST To
Supply Slabs to Weirton
B. Divesting Sparrows Point Will Have an
Adverse Impact on Competition in the
Medium to Long Term
Conclusion
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Introduction and Summary of
Comments
Silgan Containers Corporation, the
largest U.S. food can producer and
single largest consumer of tin mill steel
products in the United States, hereby
provides comments on the proposed
final judgment in United States v. Mittal
Steel Company, the civil action
concerning the effects of Mittal Steel’s
acquisition of Arcelor in the tin mill
steel market in the Eastern United
States. These comments are submitted
in response to the invitation of the
Antitrust Division of the United States
Justice Department set forth in the
August 24, 2006 edition of the Federal
Register. Silgan appreciates the
opportunity to submit comments.
Silgan wholeheartedly agrees with the
Department’s conclusions that (1) Mittal
Steel’s acquisition of Arcelor ‘‘further
consolida[tes] an already highly
concentrated market’’ and (2) ‘‘the likely
effect of this acquisition would be to
lessen competition substantially’’
among suppliers of tin mill steel
products in the Eastern United States,
and (3) ‘‘this loss of competition would
likely result in higher prices, lower
quality, less innovation and less
favorable delivery terms to customers’’
of tin mill steel.1 Silgan submits that
such conclusions are amply supported
by the evidence.
The proposed decree provides for two
alternative divestiture scenarios. The
first is to require divestiture by Mittal of
Dofasco, a Canadian integrated steel
producer. The alternative remedy, to be
available only if Mittal is ‘‘unable’’
despite ‘‘best efforts’’ to accomplish the
divestiture of Dofasco, would be
divestiture of either the Sparrows Point
integrated steel operation or the Weirton
steel mill operation (which includes
only a rolling mill capability at this
time). Silgan wholeheartedly agrees
with the Department that the preferred
remedy to address this lessening of
competition in the tin mill steel market
is to require the divestiture of Dofasco.
Indeed, Silgan submits that a proper
understanding of both the market
participants and the competitive
dynamics affecting the market
participants demonstrates the following:
• Weirton would not be able to
survive as an independent operation.
Given its location, its old, small, and
currently inoperative blast furnaces, and
the limited capabilities of Weirton’s
rolling facilities, Weirton cannot survive
as an independent producer. Neither
1See United States v. Mittal Steel Company,
Proposed Final Judgment and Competitive Impact
Statement, 71 Fed. Reg. 50084, 50085, 50093
(August 24, 2006) (Attachment 1).
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running Weirton’s ironmaking and
steelmaking operations nor purchasing
slab in the merchant market would be
a viable strategy. Consequently, a
remedy allowing the divestiture of
Weirton would simply cause substantial
tin mill steel capacity to exit the market,
which would make the available tin mill
steel supply even more concentrated.
• No existing integrated steel mill has
a serious interest in acquiring Weirton,
because it makes no economic sense.
Weirton’s only realistic hope of
surviving is to operate as one facility
within a large, diversified enterprise
capable of supplying Weirton with key
inputs and averaging costs across a
larger production base. Weirton
currently enjoys that status as part of
Mittal. No viable alternative integrated
steel mill is likely to come forward to
replace Mittal.
• Although Sparrows Point Is a
Superior Mill to Weirton, It Is Uncertain
Whether Divesting Sparrows Point
Would Preserve Competition Over the
Mid- to Long-Term.
Within the Mittal system, Sparrows
Point is a key supplier of slab for
Weirton. A Sparrows Point facility
operating outside the Mittal system
would eliminate a guaranteed supply of
this key feedstock to Weirton and
thereby threaten the ongoing viability of
Weirton. Without Sparrows Point’s slab
capacity, the likelihood that Mittal will
ration Weirton’s slab supply is greatly
increased because Weirton will not be
the best use of Mittal’s limited slab
supply in the Midwest that can be used
in more profitable operations. Such fact
is evidenced by the statements of Mittal
Steel officials that Weirton is the least
desirable facility among Mittal Steel’s
North American operations. In short,
divesting Sparrows Point would almost
certainly lead to Weirton’s demise even
within the Mittal enterprise, thereby
diminishing overall capacity to the
detriment of consumers and frustrating
the goal of the decree.
In the pages below, Silgan discusses
and documents these factual
conclusions in considerable detail.
Silgan submits that these factual
conclusions require the Department to
adopt the following approach in
designing an appropriate remedy to
address the reduced competition in the
tin mill steel market. First, the
Department should make every effort to
accomplish the divestiture of Dofasco.
Press reports immediately after
publication of the consent decree
suggest a lack of interest by MittalArcelor of seriously pursuing divesting
Dofasco. The Department needs to push
Mittal-Arcelor to accomplish the
divestiture of Dofasco.
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Second, if immediate divestiture is
not possible, Silgan strongly
recommends the consent decree be
modified to wait the five years
reportedly necessary to eliminate any
existing legal impediments to the
divestiture of Dofasco. An independent
Dofasco in five years is better than any
of the other alternatives for preserving
competition. A long run solution to the
issue is better than a short term fix.
Silgan makes this recommendation
because the other options under
consideration—divesting Weirton or
divesting Sparrows Point—will not
accomplish the Department’s objective
of enhancing competition in the tin mill
steel market. These other options will
only protect competition if one believes
that Weirton has better than a 64%
chance of surviving over the next two or
three years, either outside or within the
Mittal enterprise. However, no
knowledgeable industry observer would
give Weirton better than a 10–20%
chance of surviving if either Weirton or
Sparrows Point is divested. Therefore,
the only appropriate remedy is to divest
Dofasco as soon as possible, even if this
means waiting for the alleged legal
impediments to such a divestiture to
expire.
To summarize:
• Divestiture of Dofasco is the most procompetitive outcome.
• If divestiture of Dofasco is not possible
now (because of the stichting arrangements
reportedly engineered by Arcelor), the
second best option is continued independent
operation of Dofasco for the life of the trust,
(reportedly 5 years) followed by divestiture
to a firm not a U.S. tin-mill producer.
• A less desirable but feasible outcome
would be divestiture of Sparrows Point to a
firm not a U.S. tin-mill producer (with
appropriate assurance that Sparrows Point’s
tin-mill activity will be continued).
• Divestiture of Weirton under any
scenario would be counterproductive from a
competition perspective and would hurt the
market because Weirton would not survive
and its capacity would be permanently lost.
I. Divestiture of Dofasco Is the Best
Option
A combined Mittal-Arcelor would
have three tin mill steel production
facilities supplying the Eastern United
States market, resulting in an
excessively concentrated supply
situation. To remedy that undesirable
outcome, the Department has
determined that Dofasco should be
divested.2 The Department is correct in
that determination: Divesting Dofasco
remains the preferred remedy to address
the loss of competition in the tin mill
Frm 00007
steel market resulting from the MittalArcelor merger.
In assessing divestiture options the
Department must consider whether the
divested firm can operate independently
and serve the changing needs of
consumers. Any divested tin mill steel
entity must be viable on its own, making
Dofasco the most logical choice for
divestiture.
A. Dofasco Has a Proven Track Record
of Operating as a Highly Profitable,
Independent Company
In sharp contrast to Weirton or
Sparrows Point (both of which are
discussed below), Dofasco is recognized
as one of the best steel mills in the
world. A leading steel consultancy and
benchmarking firm, World Steel
Dynamics (‘‘WSD’’), ranked Dofasco in
the Top 25 of all global steelmakers. The
same assessment ranked Dofasco the
highest of all North American
producers.3 Dofasco scored a remarkable
9 out of 10 in the WSD analysis for
profitability over the 2000–04 period.4
The WSD analysis, which covers the
period through June 2005, presents an
independent, expert assessment of
Dofasco prior to its acquisition by
Arcelor, when the facility stood as a
fully independent entity. Dofasco’s
performance during that period
provides a strong indication of its likely
performance if separated from Mittal.
B. Dofasco Is Far Better Suited To
Operate as a Stand-Alone Facility Than
Either Weirton or Sparrows Point
Compared to either Weirton or
Sparrows Point, Dofasco is far better
suited to survive and thrive as a standalone facility. Four differences stand
out: (1) Dofasco has a much deeper
product line, (2) Dofasco has a larger
scale operation, (3) Dofasco owns its
own raw materials, and (4) Dofasco has
much more cold-rolled capacity to feed
its tin mill steel production. Silgan
discusses these below.
First, Dofasco has production
capability that covers the full spectrum
of flat-rolled products, from hot-rolled
steel to cold-rolled and galvanized, as
well as tin mill steel. Dofasco also
produces tubular products in operations
that consume the hot-rolled and coldrolled steel it produces. Indeed, Dofasco
Tubular Products is the largest and most
diversified producer of tubular products
in North America.5 Finally, Dofasco is a
significant player in the high margin
auto sheet market, in which there are
3 World
Steel Dynamics (2005) (Attachment 2).
4 Id.
5 See https://www.dofascotube.com/Default.htm
(Attachment 3).
2 Id.
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few significant North American
suppliers.6
This breadth of production capability
allows Dofasco to remain viable even if
the tin mill steel market turns down.
Neither Weirton nor Sparrows Point has
the same breadth of production.
Weirton’s product line is quite limited.
Indeed, Silgan’s understanding is that
the vast majority of Weirton’s total steel
production is just tin mill steel.
Sparrows Point is not much better.
Other than tin mill steel, Sparrows Point
predominantly focuses on commodity
grades of cold-rolled and galvanized
flat-rolled steel.
Second, Dofasco is also a larger scale
operation, with just over 4 million of
tons of steelmaking capacity compared
to 3.4 million tons at Sparrows Point
and zero operating steelmaking capacity
at Weirton. Dofasco also has larger
rolling assets, with 4.9 million tons of
hot strip capacity available compared to
3 million tons at Sparrows Point and 3.8
million tons at Weirton.7 This larger
scale allows Dofasco to operate more
efficiently and profitably than either
Weirton or Sparrows Point.
Third, Dofasco has access to captive
supplies of both coke and iron ore,
reducing its exposure to price volatility
in raw material markets. Neither
Weirton nor Sparrows Point has any
such assets. Like the larger scale, these
captive supplies of key feedstock allow
Dofasco to operate more cost effectively
and profitably than Weirton or Sparrows
Point.
Finally, as detailed in the chart below,
Dofasco has a much more favorable ratio
of tin mill steel capacity to cold-rolled
capacity.
FIGURE 1.—RATIO OF TIN MILL CAPACITY TO COLD-ROLLED CAPACITY
Dofasco
Cold-Rolled Capacity (000 tons) .................................................................................................
Tin steel production (000 tons) ....................................................................................................
Fraction of tin mill capacity to cold-rolled ....................................................................................
The ratio of tin mill capacity to coldrolled capacity at Dofasco is just 13.5
percent. In contrast, the ratio of tin mill
steel capacity to cold-rolled capacity at
Sparrows Point is greater than 50%, and
is roughly 80% at Weirton. Dofasco’s
more limited tin mill steel capacity
relative to its cold-rolled capacity means
a much larger portion of its cold-rolled
capacity is immediately available for
sale in often more profitable cold-rolled
or galvanized markets. Weirton and
Sparrows Point, on the other hand, have
limited opportunity to serve cold-rolled
and galvanized markets while at the
same time keeping their more
substantial tin mill steel lines operating
at efficient capacity utilization rates.
sroberts on PROD1PC70 with NOTICES
C. Dofasco Is More Committed to
Investing in the Future of the Tin Mill
Steel Market
A key factor for the Department’s
consideration should be which entity
will support the tin mill steel market for
the long term. It is Silgan’s opinion that
Mittal is not interested in this product
and will not support the tin mill steel
market, whereas Dofasco has
demonstrated a concrete willingness to
support the product.
Prior to its acquisition of International
Steel Group, Mittal had no significant
involvement in the tinplate market from
any of its worldwide operations. With
ISG, Mittal acquired the former
Bethlehem Steel tinplate operations at
Sparrows Point, MD and the former
6 The leading North American suppliers are
Mittal (non-Sparrows Point production), U.S. Steel,
AK Steel and Dofasco. See Peter Marsh, Massive
Bids on Table as Giants Fight for Dofasco, Financial
Times (January 13, 2006) (Attachment 4). According
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Weirton Steel tinplate operations in
Weirton, WV. Since the acquisition of
ISG, these operations have been scaled
back, not expanded, and Mittal has
shown little or no interest in their longterm viability. As importantly, since its
acquisition of ISG, Mittal has met is
contractual volume commitment to
Silgan, but has declined to ship
additional volumes requested by Silgan.
Efforts to engage Mittal in discussions
toward extending the current supply
commitment to Silgan have not been
successful.
The experience with Dofasco has been
much different. Time and again Dofasco
has demonstrated a willingness to
commit to the long term production and
supply of tin mill steel. For example,
Dofasco understood the desire of can
companies for wider and wider coils to
enhance can making productivity.
Dofasco, unlike other suppliers, decided
to invest in additional wide coil
capacity, and now is one of the few
suppliers in the world to offer extrawide coils. Another example is
Dofasco’s willingness to talk about and
agree to longer-term supply
arrangements. There is no question that
producing tin mill steel is in Dofasco’s
long term plans.
to long-time steel analyst Charles Bradford,
Sparrows Point ‘‘doesn’t have those (automotive)
grades.’’ Scott Robertson, Mittal Sparrows Point
Mill May Be On Auction Block, American Metal
Market (June 2, 2006) (Attachment 5).
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3100
418
13.5%
Sparrows
Point
1580
828
52.4%
Weirton
1000
800
80%
D. The Decree Should Be Amended if
Necessary To Require Divestiture of
Dofasco on the Earliest Date on Which
It May Legally Be Divested Free of the
Stichting Arrangements, and the HoldSeparate Order Should Continue in
Effect Until That Divestituture Is
Accomplished
Because of the obvious superiority,
from the standpoint of competitive
supply of tin mill steel products, of a
divstiture of Dofasco over either
alternative divestiture contemplated by
the proposed decree, the Decree should
be amended to ensure that Dofasco is
divested and that any short-term
impediment to that divestiture arising
from the stichting arrangements erected
by Arcelor to frustrate Mittal’s efforts to
acquire Arcelor does not wind up
producing long-term harm to the tin
mill steel market in the Eastern United
States. Dofasco’s long history of
successful operation as a stand-alone
entity and its modern plant and
facilities make it highly likely that
Dofasco could exist and prosper under
the hold-separate order now in place for
at least five years and remain a viable
and attractive divestiture candidate at
the end of that period. Thus, there is no
reason for the Department or the Court
to accept the plainly less effective—and
potentially counterproductive—
alternatives of divesting either Sparrows
Point or Weirton.
7 See generally 2005 Directory of Iron and Steel
Plants, Association for Iron and Steel Technology
(2005) (Attachment 6).
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II. A Stand-Alone Weirton Operation
Will Fail in the Immediate Future and
Undermine the Department’s Objective
of Preserving Competition in the
Market
There is no viable business model for
a stand-alone Weirton operation that
ensures even the intermediate term
survival of the company. As a fullyintegrated steel producer making raw
steel through to tin mill products (‘‘tin
mill steel’’), Weirton is not competitive.
The Weirton facility’s ironmaking and
steelmaking assets are antiquated and
effectively unusable. Indeed, the
ironmaking and steelingmaking assets
are currently not operating for this very
reason.8 The lack of any captive raw
material assets and the costs associated
with transporting bulk raw materials
such as iron ore to the Weirton site only
make the prospects for restarting the
ironmaking and steelmaking assets in a
stand-alone configuration that much
more untenable.
As a finishing operation consuming
either slab or more advanced
downstream inputs (i.e., hot-rolled band
or black plate), it is also highly doubtful
that Weirton would survive as a stand-
alone entity. First, the proposition that
a stand-alone Weirton operation would
have access to the quality or volume of
steel inputs at the cost necessary to run
the facility efficiently is highly
speculative. Second, limitations at
Weirton’s rolling operations would
further hinder the facility’s ability to
operate a flexible production base or
meet the ever-increasing quality
demands of tin mill steel consumers.
A. Weirton’s Ironmaking and
Steelmaking Assets Are Not Competitive
1. Weirton Has Small, Inefficient Blast
Furnaces
It is generally agreed within the steel
industry that blast furnaces with an
annual production capacity of less than
1.5 million tons per year are not of
efficient scale. Most, if not all, worldclass blast furnaces exceed 3 million
tons in annual capacity. While blast
furnace size is not necessarily
dispositive with respect to cost
competitiveness, it is considered among
the most important factors.9
The U.S. Domestic steel industry’s
own trade association acknowledges the
weaknesses and fate of small blast
furnaces, as does the U.S. Department of
Energy (‘‘DOE’’). According to an article
posted on the American Iron and Steel
Institute’s web page, ‘‘[b]last furnaces
will survive into the next millennium
because the larger, efficient furnaces can
produce hot metal at costs competitive
with other iron making technologies.’’ 10
Similarly, a study of alternative
ironmaking technologies funded by DOE
concluded that ‘‘the primary problem
(sic) the Blast Furnace approach is that
many of these Blast furnaces are
relatively small, as compared to newer
larger furnaces; thus are relatively costly
and inefficient to operate.’’ 11
Weirton’s blast furnaces—none of
which is currently in operation—are
among the smallest blast furnaces in
North America. Weirton’s primary No. 1
furnace has a rated annual capacity of
1.46 million tons. The facility’s No. 4
furnace, the only other furnace at the
Weirton site in any condition to be
restarted,12 has a rated capacity of just
1 million tons.13 By contrast, the wouldbe competitors of a stand-alone Weirton
enterprise operate the largest blast
furnaces in North America.14
FIGURE 2.—COMPARISON OF BLAST FURNACE SIZE
Company/operation
Blast furnace
Mittal, Indiana Harbor .......................................................................................................
U.S. Steel, Gary Works ....................................................................................................
Mittal, Sparrows Point .......................................................................................................
Weirton ......................................................................................................................
Weirton ......................................................................................................................
No.
No.
‘‘L’’
No.
No.
Year built
7 .................
14 ...............
....................
1 .................
4 .................
Annual capacity
(million tons)
1980
1974
1977
1919
1953
4.0
3.4
3.2
1.5
1.0
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Weirton’s furnace limitations have long
been known; in 1982, National Steel
proposed shutting down Weirton’s
furnaces and operating Weirton as a
rolling mill.15
In any case, assessing the
competitiveness of the Weirton blast
furnaces is strictly an academic
exercise. Both the Weirton No. 1 and
No. 4 furnaces are no longer hot banked,
but now sit completely cold. The costs
of restarting the furnaces from a cold
state are uncertain, but could be
significant depending on any damage
resulting from the cool down. Such
costs may in fact be prohibitive to any
would-be investor.
8 See Mark Reutter, The Strange Case of Weirton
Steel, MakingSteel.Com (April 25, 2006) (emphasis
aded) (Attachment 7).
9 Other competitiveness factors one might
consider include the coking rate of the furnace and
any alternative charging technologies utilized by
the furnace to reduce that rate and increase
productivity. For a discussion of these alternative
techniques, see William T. Hogan and Frank T.
Koelbe, Fewer Blast Furnaces, But Higher
Productivity, New Steel (November 1996)
(Attachment 8). Note, however, that reliance on
alternative charging techniques has presented new
cost problems for some blast furnace operations. In
particular, for those blast furnaces relying on
natural gas injection to reduce coking rates
(including Weirton), they successfully lowered their
coking rates and boosted productivity, but were
later hit with heavy costs as natural gas prices rose
dramatically.
10 See How a Blast Furnace Works, AISI
(emphasis added) (Attachment 9).
11 Ironmaking Process Alternative Screening
Study—Volume I, Summary Report, Lockwood
Greene study for the Department of Energy (Oct.
2000) at 1–1 (Attachment 10).
12 Weirton’s No. 4 furnace needs repairs before
being restarted. Weirton’s former owner ISG
intended to make such repairs. See Jim Leonard,
ISG To Repair, Restart Second Blast Furnace at
Weirton Unit, American Metal Market (July 12,
2004) (Attachment 11). With Mittal’s acquisition of
Weirton, it was determined that Weirton would no
longer produce raw steel and the repair work was
never initiated. See Mark Reutter, The Strange Case
of Weirton Steel, MaingSteel.Com (April 25, 2006)
(Attachment 7).
13 While age is less indicative of the efficiency of
a furnace, Weirton’s furnaces are very old. The No.
1 furnace was built in 1919; the No. 4 furnace was
built in 1953. Through rebuilds and modifications,
these furnaces have been made more efficient, but
they remain high cost. Indeed, by Mittal’s own
admission, Silgan knows they are at least the
highest cost furnaces in the Mittal USA system. See
Mark Reutter, The Strange Case of Weirton Steel,
MakingSteel.Com (April 25, 2006) (Attachment 7).
14 Capacity data for the Weirton blast furnaces
derived from 2005 Directory of Iron and Steel
Plants, Association for Iron and Steel Technology
(2005) (Attachment 6). Capacity data for Mittal,
Sparrows Point ‘‘L’’ furnace derived from Mittal
Steel USA Works to Restore Furnace at Sparrows
Point, PRNewswire (July 14, 2006) (Attachment 12).
Capacity data on Mittal, Indiana Harbor No. 7
furnace derived from Ispat Inland Accelerates
Maintenance Outages, Ispat Inland Press Release
(March 7, 2005) (Attachment 13).
15 Weirton Workers Buyout from Online
NewsHour, September 23, 1983; https://
www.pbs.org/newshour/bb/business/july-dec83/
steel_9-23-83.html. (Attachment 14).
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2. Weirton’s Steelmaking Operations
Are Also Antiquated and High Cost
Weighed down by the high cost of its
ironmaking operations, the Weirton
facility inherently is a high cost steel
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producer. Leaving no doubt, Weirton’s
slab costs have been rated by a leading
steel consultancy as the highest in the
world.16 These results are consistent
with Mittal’s own top-down review of
the Mittal USA system, which found the
Weirton steelmaking assets to be the
least economical among its many U.S.
facilities.17
Weirton’s continuous caster is also an
old, four-strand caster.18 A new, single
strand caster is necessary to achieve
better yield loss and quality control in
important tin mill grades of steel.
3. An Independent Weirton Operating
Its Ironmaking Facilities Would Lack
Any Captive Raw Material Supplies
A stand-alone Weirton enterprise
utilizing its ironmaking assets does not
fit the paradigm of successful integrated
steel makers (i.e., those operating blast
furnaces and basic oxygen furnaces to
produce steel) operating in the U.S.
market. That paradigm includes access
to captive supplies of at least some raw
material requirements (coal, coke, or
iron ore).
Integrated steel producers consume
massive amounts of raw materials in the
form of coal, coke, and iron ore to run
their blast furnaces. To insulate
themselves from volatility in raw
material markets, integrated producers
tend to maintain captive supplies of at
least some of their raw material needs.
Although all U.S. mills have largely
divested themselves of their U.S. coal
assets, maintaining captive coke
supplies remains a common practice
among integrated producers. This
practice continues given the high costs
associated with building new coke
plants in today’s regulatory
environment and the fact that the coke
market tends to be in very tight supply.
The largest producers also maintain
captive iron ore assets.
FIGURE 3.—INTEGRATED MILL RAW MATERIAL ASSETS 19
Company
U.S. coke
assets
U.S. Steel ....................................................................................................................................................................
Mittal Steel ..................................................................................................................................................................
AK Steel ......................................................................................................................................................................
Wheeling-Pittsburgh Steel ..........................................................................................................................................
WCI Steel ....................................................................................................................................................................
Severstal-Rouge Steel ................................................................................................................................................
Sparrows Point ...........................................................................................................................................................
Dofasco 20 ...................................................................................................................................................................
Weirton ........................................................................................................................................................................
Yes ...............
Yes ...............
Yes ...............
Yes ...............
No ................
Yes ...............
No ................
Yes ...............
No ................
The Weirton facility does not operate
coke ovens, nor does it own any iron ore
assets. As a stand-alone enterprise
operating its blast furnaces, Weirton’s
lack of raw materials assets would leave
it dependent on outside supply,
including supply from other U.S. tin
mill steel producers.
With respect to coke, the implication
of Weirton’s outside supply dependency
is documented in Weirton’s recent past.
In 2004, Weirton experienced a coke
supply disruption when U.S. Steel (a tin
mill steel producer) declared force
majeure on a supply contract with
Weirton in a very tight market for coke,
forcing Weirton to limit operations in
that year.21
Although the first new coke ovens
built in the United States in seven years
were completed in 2005, shipments of
metallurgical coal to U.S. coke plants
show a decline over the last 5 years due
to the tight specifications needed for
U.S. iron ore
assets
Yes.
Yes.
No.
No.
No.
No.
No.
Yes.
No.
coal to produce coke.22 Key sources of
imported coke, such as China, now
consume a larger portion of that supply
in their own domestic markets.23 With
a tight world market for metallurgical
coal coupled with U.S. supply
disruptions that occurred in 2005, the
average delivered price of coal to U.S.
coke plants increased by 36.2 percent to
reach an average price of $83.79 per
short ton in 2005. This, in turn, caused
coke prices to skyrocket.24
FIGURE 4.—U.S. METALLURGICAL COAL SUPPLY AND PRICES TO U.S. COKE PLANTS
[Million short tons and nominal dollars per short ton]
2001
Consumption Average ...................................................................
Delivered Price ...............................................................................
26.1
$46.42
2002
2003
23.7
$50.67
24.2
$50.63
2004
23.7
$61.50
2005
23.4
$83.79
sroberts on PROD1PC70 with NOTICES
Even Weirton’s union representatives
acknowledge the coke problem: ‘‘Union
spokesman David Gosset said raw
materials are the root of Weirton’s
problem. Weirton does not have a coke
plant and must buy it at a high cost on
the open market.’’ 25
16 High Production Costs Hamper AK Steel’s
Middletown Works, Steel Business Briefing (Aug.
10, 2006) (Attachment 15).
17 See Mark Reutter, The Strange Case of Weirton
Steel, MakingSteel.Com (April 25, 2006)
(Attachment 7).
18 2005 Directory of Iron and Steel Plants,
Association for Iron and Steel Technology (2005) at
130 (Attachment 6).
19 See Various Annual Reports from producers
listed in the above table below.
20 Dofasco has iron ore assets in Canada. See
Maria Guzzo, Dofasco seals $251m purchase of
Canadian iron ore miner QCM, American Metal
Market (July 26, 2005) (Attachment 16).
21 Scott Robertson, Force Majeure Clobbers CokeShort Steelmakers: Weirton Eyes Options, Blast
Furnace Closure, American Metal Market (Jan. 9,
2004) (Attachment 17).
22 U.S. Coal Supply and Demand: 2005 Review,
Department of Energy, Energy Information
Administration.
23 For a discussion of the tight market for coke
during 2004 and the factors that drive tight coke
supplies, see Peter Krouse, Heat Back on Steel
Makers, The Plain Dealer (February 26, 2004)
(Attachment 18).
24 U.S. Coal Supply and Demand: 2005 Review,
Department of Energy, Energy Information
Administration.
25 Vicki Smith, Furnace Will Stay Idle at Weirton
Steel Mill, Associated Press (Dec. 2, 2005)
(Attachment 19).
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processes entail costs that are too high to
support competitive downstream facilities.28
The raw material paradigm bears out
in the experience of other integrated
steel producers. Operations with no
captive supplies are vulnerable and tend
to have poorer operating performance.
WCI Steel, for example, also retains no
raw material assets. Not surprisingly,
like Weirton, it was also the victim of
the coke supply disruption that
occurred in 2004.26 WCI emerged from
nearly three years of bankruptcy only
this year.
The negative of the consolidation process
is that you have a comparison going on of
plants * * * within the Mittal family.
If they come out on the short end of the
stick, they can’t justify standing alone—even
with all the hopes of cost reduction and
efforts by the union, which were mighty.29
4. Weirton’s Geographic Location
Guarantees Higher Costs for Basic
Inputs
Other commentary from the period is
consistent with that above concerning
Mittal’s own internal assessment of the
Weirton facility:
Unlike competitors along the Great
Lakes and elsewhere, which have access
to water transportation to bring in raw
materials, Weirton must resort to more
expensive truck and rail options to
supply such basic bulk inputs as iron
ore.27 As a stand-alone enterprise not
affiliated with a larger integrated steel
operation, Weirton would have no
ability to average higher transportation
costs over a broader asset base or
leverage lower transportation prices
with service providers serving more
than the Weirton facility.
5. Weirton’s Limitations as a FullyIntegrated Steel Maker Producing Tin
Mill Steel Are Recognized by Mittal and
Outside Observers
There is no dispute that Weirton
suffers from severe limitations as a
fully-integrated steel producer, even
among those parties with an immediate
interest in, or who are otherwise
knowledgeable about, the facility.
Consider the comments of Mittal USA
CEO Leo Schorsch shortly after Mittal
acquired Weirton and made the decision
to shut down its steelmaking operations:
sroberts on PROD1PC70 with NOTICES
This was a very difficult decision, since the
Independent Steelworkers Union and all
employees have worked so hard to beat the
odds trying to maintain steelmaking at
Weirton,’’ said Louis L. Schorsch, chief
executive of Mittal Steel USA. ‘‘However, the
structural disadvantages of Weirton for these
26 See Peter Krouse, Heat Back on Steel Makers,
The Plain Dealer (February 26, 2004) (Attachment
18).
27 According to the Minneapolis Federal Reserve
‘‘water transport via inland ports is estimated to be
at least five times more efficient than rail and trucks
at delivering similar cargo on a fuel cost-per-gallon
basis. U.S. inland waterways move about 15 percent
of interstate commerce for bulk commodities at only
2 percent of the cost.’’ Marcia Jedd, Minneapolis
Federal Reserve fedgazette, January 2003, https://
minneapolisfed.org/pubs/fedgaz/03-01/
shipping.cfm (Attachment 20); See also Vicki
Smith, Furnace Will Stay Idle at Weirton Steel Mill,
Associated Press (Dec. 2, 2005) (Attachment 19)
(‘‘Weirton also must buy iron ore and have it
shipped by rail. Mittal’s mill in Cleveland can get
iron ore shipped in cheaper on Lake Erie’’).
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At the same time, noted industry analyst
and expert on ironmaking/steelmaking
assets Michael Locker stated:
Unknown to Weirton workers as well as to
many ISU officers, Mittal Steel kept obsessive
track of all financial aspects of its five
integrated mills (Burns Harbor and Indiana
Harbor in addition to Cleveland, Sparrows
Point, and Weirton). The mills were
compared and ranked according to their raw
material inputs, manufacturing costs, and
product profit margins. At the bottom of the
list lay the ‘‘swing’’ plant—the facility that,
in times of low demand, didn’t generate
enough money to please the steelmasters in
London.
Weirton was the ‘‘swing’’ plant.
It was hobbled by higher raw material
costs, especially for coke, than the other
mills.30
Based on this commentary, it is clear
that Weirton, even as part of a vast
integrated steel enterprise, is incapable
of being competitive running its
ironmaking and steelmaking assets. As
an independent enterprise running
those assets, prospects would only
diminish from bad to worse.
B. Prospects for a Stand-Alone Weirton
Enterprise Operating as a Rolling and
Finishing Operation Are Limited
Even if Weirton’s ironmaking and
steelmaking assets remain closed and
the facility continues operating as a
rolling and finishing operation, the
viability of such an operation on a
stand-alone basis is doubtful. The
Weirton rolling operations—long
neglected by its previous and current
owners—require substantial investment
to remain competitive. Moreover, the
production emphasis on tin mill steel,
as well as the configuration and
limitations at the mill, mean that it
would have limited production
flexibility to maximize profitability by
reacting to changes in up- and down28 Mark Reutter, The Strange Case of Weirton
Steel, MakingSteel.Com (April 25, 2006)
(Attachment 7).
29 Vicki Smith, Furnace Will Stay Idle at Weirton
Steel Mill, Associated Press (Dec. 2, 2005)
(emphasis added) (Attachment 19).
30 Mark Reutter, The Strange Case of Weirton
Steel, MakingSteel.Com (April 25, 2006)
(Attachment 7).
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stream flat-rolled steel markets. Finally,
the prospect of limited availability of
merchant slab or black plate substrate
could lead to supply disruptions and
limit capacity utilization at the mill,
such that it could not generate
sustainable profits.
1. Weirton’s Rolling and Finishing
Assets Require Substantial Investment
To Be Competitive
The Weirton facility, both as an
independent entity and as part of the
International Steel Group and Mittal
Steel, has been a consistent industry
laggard. Years of losses have led to years
of neglect at the mill.31 At the tin line,
alone, Mittal has publicly identified the
need for in-line edge-cutting and
tension leveling equipment to keep the
mill competitive.32 Mittal, however, has
not committed to that investment,
which it identified as important shortly
after it acquired the Weirton assets from
the International Steel Group.33
Given Weirton’s historically poor
financial performance, it is likely that
other major maintenance at the mill has
been severely neglected. If Weirton has
any chance at all of being a viable,
stand-alone operation, any new investor
would have to be committed to
substantial new capital spending to
improve the competitive position of the
mill. The rolling and finishing lines as
they currently exist are not ‘‘turn-key’’
operations that would be immediately
competitive in today’s market.
2. Weirton Would Be Committed to
Producing Primarily Tin Mill Steel,
Limiting Production Flexibility
In today’s steel industry, few mills
consistently make money producing
only one product. This is particularly
true for mills that maintain hot-rolled
through galvanizing assets and have to
cover the fixed costs associated with
each stage of flat-rolled steel
production. Large integrated operations
such as these seek a balance, shifting
production upstream and downstream
to adjust to changing market conditions
in each segment while also attempting
31 Weirton filed for Chapter 11 Bankruptcy
protection in May 2003 after racking up more than
$700 million in losses over the previous five years.
Vicki Smith, Weirton Files for Ch. 11; 1,100 Ohio
Jobs Affected, Associated Press (May 20, 2003)
(Attachment 21). Such financial performance is not
conducive to investment in the capital-intensive
steel industry.
32 See Hearing Transcript, In the Matter Of: Tin
and Chromium-Coated Steel Sheet from Japan, Inv.
No. 731–TA–860 (Review) (April 27, 2006)
(testimony of Bill Stephans, Division Manager for
TMP at Mittal Steel USA’s Weirton Facility)
(Attachment 22).
33 Mark Reutter, The Strange Case of Weirton
Steel, MakingSteel.Com (April 25, 2006)
(Attachment 7).
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to preserve efficient capacity utilization
rates at each stage of production.
Weirton cannot make similar
adjustments.
At the front of the flat-rolled
production chain, hot-rolled steel,
Weirton would lack the ability to
challenge more nimble and cost
competitive minimill producers that
have long dominated the commodity
hot-rolled market. The economics of
buying slab dictate that stand-alone
Weirton rolling and finishing operation
move downstream to higher valueadded products in order to capitalize on
steel grades that minimills find more
difficult to produce.
At the end of the production chain,
the Weirton facility is incapable of
competing in the galvanized sheet
market, whether using a hot-rolled or
cold-rolled substrate. Weirton’s
galvanizing lines were determined to be
the highest cost operations in the Mittal
system and closed.34 It is difficult to
conceive of a cost environment in which
Weirton could reliably purchase slab
and produce a sustainable profit
running steel through such a high cost
facility.
Finally, Weirton’s cold-rolling mill,
while potentially capable of producing
competitive cold-rolled, would have
limited capacity to do so since it is
dedicated to serving the tin operations,
creating constant pressure to keep the
tin mill operating at efficient rates to
cover costs.
3. Weirton Would Have Difficulty
Securing the Quality and Volume of
Slab Necessary To Maintain Its
Operations
Tin mill steel is a high grade steel
product that must meet strict
metallurgical and physical tolerances in
order to satisfy customer demands. The
steelmaking and slab casting phases of
production are every bit as critical to
achieving these qualities as are the
rolling and finishing phases. As a slab
roller, it would be necessary for a standalone Weirton enterprise to secure tin
mill steel-grade slab from as few
committed sources as possible in order
to control uniformity and quality.
Failure to do so would lead to
circumstances with which the Weirton
facility is all too familiar: Unreliable,
quality-deficient supply. This was the
outcome in 1999, when Weirton
experimented as an independent
producer rolling slab acquired from
other producers. Delivery and inventory
management were poorly handled. Slab
arrived late and in inconsistent quality
and tolerances.35 It is unlikely that the
Weirton facility could achieve better
results in today’s market.
A stand-alone Weirton Enterprise
rolling purchased slab would find it
difficult to secure, on an economic
basis, the 800 thousand to 1 million tons
of tin mill steel-grade slab necessary for
its operations from high quality
suppliers. In this regard, Brazil is
recognized as the low-cost, high quality
producer of merchant slab (i.e., slab
produced for sale) in the world and
would be the logical supplier to the
Weirton facility. However, current
Brazilian merchant slab supply is
largely allocated among an existing
global customer base.36 Indeed, free
supplies will be further limited with
CSN’s anticipated acquisition of U.S.
steelmaker Wheeling-Pittsburgh, which
currently maintains 600,000 tons in
excess hot-rolling capacity that would
be filled by CSN slab.37 That tonnage
could increase substantially if a
decision is made to shut WheelingPittsburgh’s aging blast furnace.38
While the Brazilian slab industry has
committed to a substantial expansion of
its slab-making capacity, there is little
prospect that an economically viable
volume of this forthcoming slab
capacity would be available to a standalone Weirton in the quality required to
produce tin mill steel. As documented
in the following table, virtually all of the
new Brazilian slab would be unavailable
to Weirton. Much of the planned slab
capacity expansion among Brazilian
producers targets either Brazilian
domestic demand or other offshore
demand (via existing business
relationships). Timing considerations
make it even more improbable that
Brazil can source slab for a newlydivested and independent Weirton mill:
A significant fraction of Brazil’s new
slab capacity will ramp up years from
now, an unsuitably long period of time.
FIGURE 5.—BRAZILIAN SLAB CAPACITY EXPANSIONS
New slab capacity
(million tons)
Expected startup
Comments
CST (Arcelor Brazil) 39 .............
2.5 .............................
End of 2006 ...............
Gerdau Acominas SA 40 ...........
3 (initially 1.5) ............
Mid-2008 ...................
CSA 41 (Thyssen/CVRD) ..........
4.4 .............................
2008 ..........................
Ceara Steel 42 (CVRD/Donguk
Steel/Danieli & C. SpA).
CSN/Baosteel 43 .......................
sroberts on PROD1PC70 with NOTICES
Producer/project
1.5 .............................
2009 ..........................
4.5 .............................
2011 ..........................
Expected to add 2.5 million tons of hot-rolled coil capacity by
2008, which will capture much of this expansion. Also intends to ship substantial additional tonnage to Arcelor-affiliate Dofasco, which is slab-deficient.
Discussions are already underway with ‘‘possible clients
abroad.’’
Much of this capacity is to be dedicated to Thyssen Steel’s
offshore operations, including a proposed U.S. greenfield
mill expected to produce 4.5 million tons of finished steel.
Donguk Steel is expected to consume at least 50 percent of
the slab produced at the facility.
Two projects are envisioned, with feasibility studies to be finalized by the end of 2006. Baosteel is a projected partner
in one project, with the expectation that a portion of the
production would be directed at Baosteel. Other available
capacity would also serve CSN’s rolling operations abroad,
with the remainder available to third parties.
34 Sam Kusic, ISU Irked by Mittal Steel’s Plan To
Shut Weirton Galvanizing Line, American Metal
Market (Feb. 3, 2006) (Attachment 23).
35 Weirton’s resort to purchased slabs and the
problems created by that strategy were cited in
testimony during the 2000 antidumping case on
TMP imports from Japan (Attachment 24).
36 In 2006, Brazilian merchant slab supply
became extremely tight, with prices rising to $555
a ton, as Brazilian producer CSN struggled to make
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up for production losses due to an accident at its
No. 3 blast furnace. A looming increase in export
taxes on Chinese slab put further pressure on the
market as Chinese producers pulled back from
export markets. See Diana Kinch, Brazil Slab hits
$555/T In Tight Export Market, American Metal
Market (June 5, 2006) (Attachment 25).
37 Wheeling-Pittsburgh Makes Loss, Despite
Rising Market, Steel Business Briefing (May 11,
2006) (Attachment 26).
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38 A competitor for the Wheeling-Pittsburgh
assets, Esmark, envisions shutting down the last
Wheeling-Pittsburgh blast furnace in an indication
of the perceived or assessed costs of running that
facility. See Esmark To Shut Wheeling-Pitt BF If Bid
Succeeds, Steel Business Briefing (August 23, 2006)
(Attachment 27).
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17645
FIGURE 5.—BRAZILIAN SLAB CAPACITY EXPANSIONS—Continued
Producer/project
New slab capacity
(million tons)
Expected startup
Comments
Usiminas/CVRD 44 ....................
5 ................................
2010–2012 ................
Usiminas is seeking a partner among companies that already
have, or plan to set up, rolling capacity abroad.
sroberts on PROD1PC70 with NOTICES
The Russian producer Severstal is
also a low-cost producer capable of
meeting international quality standards
and therefore might be an economical
option for a stand-alone Weirton facility
dedicated to rolling slab. This option,
however, is limited. Severstal’s
acquisition of Rouge Steel limits its
ability to supply high volumes of
merchant slab while meeting its
commitment to Rouge.45
In short, the market situation for
merchant slab would likely force a
stand-alone Weirton to source tin mill
steel-quality slab piecemeal from
multiple sources. As Weirton’s 1999
experience showed, this is precisely the
sourcing situation Weirton would want
to avoid since it would raise the
Ultimately, even if Weirton could
secure an adequate source of slab from
third parties, the market dynamics for
tin mill steel would create significant
profitability problems as the market for
flat rolled steel ebbs and flows. In the
flat-rolled steel market, the relationship
between slab prices and prices for
mainstream flat-rolled steel—hot-rolled,
cold-rolled and galvanized products—
tends to remain more stable. A more
consistent pricing spread is maintained
as prices for slab rise and fall. A very
different pattern emerges for tin mill
steel, given the very small and
specialized market it serves. The pricing
spread between slab and tin mill steel
grows or shrinks substantially as the
overall market for flat-rolled steel
strengthens or weakens. For a tin mill
steel producer relying on merchant slab,
it is more difficult to preserve profit
margins as markets for hot-rolled, coldrolled, and galvanized steel expand and
cause slab prices to rise. This is
evidenced in the figure below tracking
prices for imported slab, as well as the
U.S. market prices for hot-rolled, coldrolled, galvanized, and tin mill steel.46
39 Diana Kinch, Arcelor Brasil Sets Sights on New
Slab Plant, American Metal Market (May 1, 2006)
(Attachment 28); Diana Kinch, CST to Hike Slab
Sales to Dofasco, American Metal Market (March
22, 2006) (Attachment 29).
40 Diana Kinch, Gerdau Acominas Charging Into
Slab Mart, American Metal Market (June 30, 2006)
(Attachment 30).
41 Diana Kinch, CSA Steel Project Receives
License, American Metal Market (July 6, 2006)
(Attachment 31); Scott Robertson, North American
at Top of TK’s Agenda, American Metal Market
(August 11, 2006) (Attachment 32).
42 Diana Kinch, Groundwork Laid For Brazil’s
Ceara Slab Project, American Metal Market
(December 16, 2005) (Attachment 33).
43 Diana Kinch, CSN May Lift Slab Capacity of
Two Projects, American Metal Market (September 1,
2006) (Attachment 34).
44 Diana Kinch, Brazil’s Usiminas Casts Sights
Ahead for New Slab Project Partner, American
Metal Market (August 29, 2006) (Attachment 35).
45 At the time of acquisition, Severstal expressed
its intent to revitalize the Rouge facility by shipping
low-cost slab to Rouge from its Russian production
base. See Russia’s Severstal Wants to Ship More
Steel to U.S., Reuters (February 2, 2004)
(Attachment 36).
46 Slab prices reflect average unit values for
carbon steel slab imported from Brazil, tracking
U.S. harmonized tariff schedule items 7207.12.0050
and 7207.20.0045. U.S. market prices for hot-rolled,
cold-rolled and galvanized sheet were sourced from
Steel Business Briefing and are FOB Midwest U.S.
mill. U.S. market prices for TMP were sourced from
Tin- and Chromium-Coated Steel Sheet from Japan,
Inv. No. 731–TA–860 (Review), USITC Pub. 3860
(June 2006) at V–8 (Attachment 37).
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prospect of supply disruptions and
production problems related to uneven
slab consistency.
4. Even if a Stand-Alone Weirton
Rolling and Finishing Operation Found
a Consistent Source of Slab Supply, the
Market Dynamics for Tin Mill Steel
Would Limit Profitability
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Figure 1 captures both the
significantly depressed steel market in
2003 and the extremely strong steel
market that followed in 2004 and 2005.
The substantial swing in pricing for hotrolled, cold-rolled, and galvanized sheet
is in sharp contrast to the much flatter
pricing trajectory of tin mill steel.
Indeed, during much of 2004, the
market price for commodity grade coldrolled steel (i.e., the product most
similar to tin mill steel substrate) was
actually higher than the tin mill steel
price, despite the substantial additional
value-added associated with tin mill
steel production. While the visual
depiction of pricing suggests tin mill
steel also maintains a manageable
pricing spread over time, the reality is
very different. Consider that, over the
2000–2005 period, U.S. tin mill steel
producers, as an industry, recorded
their largest loss in 2003, when it
appears from the figure above that their
raw material costs would have been the
most manageable.47
Just as important, the additional
overhead and fixed costs associated
with running rolling and finishing
assets from the very first stage of flat
rolled steel production through to tin
47 Tin- and Chromium-Coated Steel Sheet from
Japan, Inv. No. 731–TA–860 (Review), USITC Pub.
3860 (June 2006) at Table III–8 (Attachment 38).
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mill steel production means that
margins from tin mill steel production
become extremely tight in a strong steel
market. Yet, this is precisely when tin
mill steel producers would logically
seek to recoup losses from weak years.
This phenomenon has two important
implications. First, a tin mill steel
producer reliant on merchant slab is
unable to capitalize on a strong market
through better margins on a higher
volume of steel shipped. Second, a tin
mill steel producer reliant on merchant
slab is at a competitive disadvantage in
the acquisition of slab on the open
market against other slab rollers
producing traditional flat-rolled
products. In particular, because of the
pricing spread, these other slab rollers
have greater bidding power to secure the
volumes necessary for their operations.
These two factors combine to produce a
very difficult competitive environment
for any tin mill steel producer wishing
to rely exclusively on merchant slab.
Weirton would not be an exception to
this reality.
5. A Stand-Alone Weirton Enterprise
Running Only Its Tin Line Would Have
Difficulty Securing Sufficient Volumes
of Black Plate
Real world experience indicates that
even if a stand-alone Weirton enterprise
reduced its operations to only its tin
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lines and sourced only the substrate for
tin mill steel, black plate, it would be
unable to source enough substrate to run
its operations on a profitable basis. In
this regard, Silgan notes that the
Weirton tin lines are substantial,
capable of running 800,000 tons of tin
mill steel. To achieve economies of
scale, it needs to operate those lines at
better than 70 percent, meaning it
would have to secure as much as
560,000 tons of black plate to run
efficiently.
Consider, however, the experience of
Ohio Coatings, a tin mill steel producer
configured to finish black plate. Despite
being owned by, or in close affiliation
with, integrated steel producers with the
capacity to produce black plate,48 Ohio
Coatings has been unable to secure more
than 60 percent of its black plate
requirement. This is true even though
the mill is capable of producing only
300,000 tons of tin mill steel. The fact
that an owner of the facility is unwilling
to supply Ohio Coatings with its
material requirements speaks volumes
about whether a stand-alone Weirton
48 Ohio Coatings is a 50–50 joint venture between
Wheeling-Pittsburgh Steel and Donguk Steel of
Korea. Wheeling-Pittsburgh is a producer of black
plate and supplies Ohio Coatings that input.
Nippon Steel is Ohio Coatings’s exclusive
distributor, and is also a major producer of black
plate.
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sroberts on PROD1PC70 with NOTICES
finishing black plate into tin mill steel,
with far more substantial tin mill steel
capacity, could source enough black
plate as a stand-alone producer looking
to the open market.
Ohio Coatings’ problem, which is the
same problem a stand-alone Weirton
enterprise would face if similarly
operated, relates back to the flat-rolled
pricing dynamics discussed in the
previous section. Steelmakers must
make choices regarding the products
they choose to market. The decision
begins at the raw steel phase, since steel
chemistry will dictate what finished
steel products can be made. In a strong
market for hot-rolled, cold-rolled, or
galvanized sheet, the incentive to
produce black plate for tin mill steel
production is diminished. A steelmaker
will seek to maximize profitability and
throughput by focusing on those
products generating the strongest
margins. The difference in profit
margins between tin mill steel and the
other traditional flat-rolled products can
be so great that there is no economic
justification for producing black plate.
The result is Ohio Coating’s dilemma—
a 60 percent capacity utilization rate
and no ready supply of black plate from
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17647
either its parent company, companies
with close ties to it, or other outside
suppliers. There is no expectation that
a stand-alone Weirton, similarly
configured, would fare better. It would
likely fare worse, given the lack of any
affiliated supplier of black plate.
apparently do not even consider the
necessary investment in the rolling
assets, but focus only on the blast
furnaces, although Mr. Hecht has
expressed interest in acquiring the
rolling assets as well.50
C. There Are No Legitimate Suitors for
Weirton
Weirton has long been perceived as
one of the weakest and least competitive
steel producers in the U.S. industry. To
Silgan’s knowledge, the only individual
to surface expressing a desire to acquire
the Weirton assets, Mitch Hecht, is not
taken seriously by Mittal and has
presented no viable business plan.
Mr. Hecht’s estimates on start-up
costs to get the Weirton blast furnaces
running are overly optimistic, including
a proposed initial investment of just $10
million, including the purchase price.
Hecht has been even more ambiguous
about working capital needs and what
he sees as necessary longer term
investment in the ‘‘several’’ tens of
millions of dollars.49 These ‘‘estimates’’
Given that there is no existing steel
entity interested in buying Weirton and
since an independent Weirton would be
entirely unprofitable, a decision to
divest Weirton will result in an increase
in the HHI. As detailed in the chart
below, using the public data available to
us, Silgan estimates that prior to the
Mittal-Arcelor merger the HHI for the
Eastern U.S. tin industry was 3058.
With the Mittal-Arcelor merger, Silgan
estimates that the HHI now stands at
3446. Assuming that Weirton is divested
and it survives as a standalone entity,
the HHI would fall to 2761.51
49 Scott Robertson, Mittal Shows Little Interest in
Weirton Furnace Sale, American Metal Market (May
5, 2006) (Attachment 39).
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D. Divesting Weirton Will Have an
Adverse Impact on Competition
50 Mittal Steel Plans to Sell Dofasco, Hecht Waits
for Weirton, Steel Business Briefing (August 16,
2006) (Attachment 40).
51 The full analysis is provided at Attachment 41
(‘‘HHI Impact of Alternative Divestiture
Scenarios’’).
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FIGURE 7.—HHI ANLAYSIS: POST-MERGER AND WEIRTON MARKET EXIT
HHI impact
Pre-merger ........................................................................................................................................................
Post-merger (no divestiture) .............................................................................................................................
Remedy-Divest Weirton ....................................................................................................................................
sroberts on PROD1PC70 with NOTICES
Unfortunately, as the above
discussion makes clear, the divestiture
of Weirton will almost certainly result
in failure and the exit of Weirton from
the tin industry. Assuming that Weirton
is divested and it does not survive as
standalone entity, the HHI will rise to
3645.
It is Silgan’s belief that this latter
scenario is quite likely; indeed, Silgan
knows of no industry expert who would
give a stand-alone Weirton more than a
20% chance of surviving. Consequently,
this implies that the expected result of
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a Weirton divestiture is a higher, not
lower, HHI. In fact, unless the DOJ
believes that a stand-alone Weirton has
a better than a two out of three chance
of surviving (an unduly optimistic belief
in Silgan’s opinion), the expected result
of a Weirton divestiture is a less
competitive market.52 Given Weirton’s
poor prospects as a standalone
producer, allowing Mittal to divest
52 The full analysis is provided at Attachment 42
(‘‘Probability that Divestiture Will Improve
Competition’’).
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3058
3446
2761 (if Weirton survives).
3645 (if Weirton fails).
Weirton runs contrary to the goal of
improving competition in tin market.
The increase in HHI is only one
probable consequence of a divestiture of
Weirton. A failed Weirton would
remove more than 800,000 tons of tinmaking capacity from the market. With
Weirton in the market can-makers are
often put on allocation and struggle to
get delivery of product. The removal of
about 20% of U.S. production capacity
will make the current bad situation truly
dire.
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III. A Divestiture of Sparrow’s Point
Would Also Be a Far Less Effective
Remedy Than Divesting DoFasco
A. Divestiture of Sparrows Point Is
Unlikely To Enhance Competition Over
the Long Term
As discussed above, Weirton does not
have the ability to survive on its own.
And, without Sparrows Point, Weirton
is unlikely to survive as part of the
Mittal-Arcelor enterprise. The reason is
straightforward: Without Sparrows
Point, Weirton will not be able to secure
sufficient volumes of feedstock to
produce tin mill steel.
Within the Mittal system, Sparrows
Point is a key supplier of slab for
Weirton. For example, Silgan’s
understanding is that all the tin free
steel (‘‘TFS’’) originating at the Weirton
facility is produced using Sparrows
Point slab. A Sparrows Point facility
operating outside the Mittal system
would limit the supply of this key
feedstock to Weirton and thereby
threaten the ongoing viability of
Weirton.
And, as importantly, all indications
are that other slab producers within
Mittal Steel’s collection of facilities
either cannot or are unlikely to become
reliable suppliers to Weirton’s tin mill
steel operations. Specifically, (1)
Dofasco’s current product mix and sales
make Dofasco an unlikely replacement
for Sparrows Point as a supplier of
feedstock to Weirton, (2) given lower tin
mill steel profitability compared to
other flat-rolled products, it is unlikely
that Mittal Steel’s other U.S. slab
producers will divert scarce feedstock to
Weirton, and (3) it would make no
economic sense for Mittal’s Brazilian
affiliate, CST, to supply slabs to
Weirton.
Silgan discusses these points below.
1. Dofasco Is an Unlikely Replacement
for Sparrows Point in Supplying Slabs
to Weirton
As discussed above, if Sparrows Point
is divested, it is unlikely that Dofasco
would replace Sparrows Point as a key
supplier of slab to Weirton. First,
Dofasco is already a producer of tin mill
steel and, while Sparrows Point may
claim the same status, Dofasco is also a
key supplier to the auto sheet market,53
sroberts on PROD1PC70 with NOTICES
53 Dofasco
is the fourth-largest producer of auto
sheet in the North American market, at roughly 1
million tons, behind the multi-site operations of
Mittal Steel, U.S. Steel and AK Steel. See Peter
Marsh, Massive Bids on Table as Giants Fight for
Dofasco, Financial Times (January 13, 2006)
(Attachment 4).
54 According to long-time steel analyst Charles
Bradford, Sparrows Point (‘‘doesn’t have those
(automotive) grades.’’ Scott Robertson, Mittal
Sparrows Point Mill May Be On Action Block,
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where profit margins are among the
strongest in the industry. Sparrows
Point is not a significant player in that
market.54 There would be virtually no
economic incentive for Mittal to divert
slabs from Dofasco and reduce
production in the high margin auto
sheet segment. Dofasco’s slab
production must also support other
Dofasco downstream operations,
including its hot-rolled, cold-rolled and
pipe facilities.55
More importantly, Dofasco is not selfsufficient in slabs, but itself requires as
much as 750,000 tons in purchased slab
to feed its rolling and finishing
operations.56 Thus, to maintain efficient
capacity utilization rates at all of its
production lines, Dofasco needs every
ton of slab it produces and acquires.
2. It Is Unlikely That Mittal Steel’s
Other North American Slab Producers
Will Divert Scarce Feedstock to Weirton
Divesting Sparrows Point will cause
Mittal Steel to have one fewer steelmaking facility. With one less blast
furnace operating to support its
operations, Weirton becomes more
vulnerable to blast furnace outages—
some planned, some unplanned—that
aer a regular occurrence in the steel
industry. Blast furnace relines as well as
accidents can cause significant supply
disruptions, particularly if slab supply
is already tight. Any problem at Mittal’s
other steel-making facilities in Burns
Harbor, Cleveland, or Indiana Harbor
will result in a reduction of slab
supplied to Weirton’s tinning lines.
Facing a supply shortage, Mittal USA
would have a strong incentive to divert
its limited supply of slabs away from
the downsized tin mill steel market in
order to maintain production volumes
in the more robust galvanized and coldrolled markets. The result would be
significant production delays at
Weirton. Given the tight timing
requirements for tin mill steel, where
can-makers demand just-in-time
delivery, such delays would be
devastating to Weirton’s customers.
Without Sparrows Point’s slab
capacity, the likelihood that Mittal will
ration Weirton’s slab supply is greatly
increased. As the chart below makes
clear, the difference in profit margins
American Metal Market (June 2, 2006) (Attachment
5).
55 2005 Directory of Iron and Steel Plants,
Association for Iron and Steel Technology (2005) at
98–101 (listing flat-rolled assets) (Attachment 6).
Dofasco Tubular Products is the largest and most
diversified producer of tubular products in North
America. See https://www.dofascotube.com/
Default.htm (Attachment 3).
56 Diana Kinch, CST to Hike Slab Sales to
Dofasco, American Metal Market (March 22, 2006)
(Attachment 29).
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between other flat-rolled products and
tin mill steel is just too great to justify
sending scarce feedstock to Weirton.
FIGURE 8.—COMPARISON OF U.S. INDUSTRY PROFITABILITY FOR FLATROLLED PRODUCTS
[Operating margin]
2004
Galvanized 57 ...
Plate 58 .............
Hot-Rolled 59 ....
Tin Mill 60 .........
10.9%
22.0%
22.1%
¥0.9%
2005
5.4%
25.4%
Not available.
¥0.7%
Very simply,Weirton will not be the best
use of Mittal’s limited slab supply in the
Midwest that services more profitable
operations.
3. It Would Make No Economic Sense
for Mittal’s Brazilian Affiliate CST To
Supply Slabs to Weirton
Within Mittal’s global steel
operations, its Brazilian affiliate CST
(Arcelor/Brazil) is a significant producer
of slab for sale in export markets. CST
also has plans to expand its slab
capacity in the very near term, with the
introduction of some 2.5 million tons of
new slab capacity at the close of this
year. CST, however, is an unlikely
candidate to ship a significant tonnage
of slab to Weirton.
CST is already a major supplier of
slab to Dofasco, shipping some 400,000
tons with plans to increase that amount,
perhaps to meet all of Dofasco’s
merchant slab requirements (750,000
tons).61 It would make more economic
sense to ship this slab to Dofasco, a high
profit margin producer that needs the
slab to fill capacity in high demand,
than to Weirton.
The window in which CST might ship
to Weirton is also limited since it has
plans to increase its own hot-rolled
sheet capacity by 2.5 million tons by
2008, the same amount as its slab
57 ITC Prehearing Staff Report, Certain Carbon
Steel Products from Australia, Belgium, Brazil,
Canada, Finland, France, Germany, Japan, Korea,
Mexico, Poland, Romania, Spain, Sweden, Taiwan,
and the United Kingdom, Inv. Nos. AA1921–197
(Second Review); 701–TA–319, 320, 325–328, 348,
and 350 (Second Review); and 731–TA–573, 574,
576, 578, 582–587, 612, and 614–618 (Second
Review) (September 25, 2006) at Table CORE–III–
8 (Attachment 43).
58 Id. at Table CTL–III–9.
59 Certain Hot-Rolled Flat-Rolled Carbon-Quality
Steel Products From Brazil, Japan, and Russia, Inv.
Nos. 701–TA–384 and 731–TA–806–808 (Review),
USITC Pub. 3767 (April 2005) at Table III–11
(Attachment 44).
60 Tin and Chromium Coated Steel Sheet from
Japan, Inv. No. 731–TA–860, USITC Pub. 3860
(June 2006) at Table III–8 (Attachment 38).
61 Id.
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capacity expansion.62 Between servicing
this new hot-rolled capacity and other
profitable global accounts, CST would
be very reluctant to allocate slab for
supply to Weirton. Under the
circumstances, as a rational economic
actor seeking to maximize profits, there
is no justification for Mittal to ship slabs
from CST to Weirton.
B. Divesting Sparrows Point Will Have
an Adverse Impact on Competition in
the Medium to Long Term
From the standpoint of consumer
impact, the divestiture of Sparrows
Point is, at best, a highly risky policy
option. As detailed in the chart below,
Silgan estimates that, prior to the Mittal-
Arcelor merger, the HHI for the Eastern
U.S. tin industry was 3058; following
the merger, Silgan estimates that the
HHI will be 3446. Assuming that
Sparrows Point is divested and that
such divestiture neither adversely
impacts Weirton’s viability nor alters
Sparrow Point’s commitment to tin, the
HHI would fall to 2836.63
FIGURE 9.—WEIRTON AND SPARROWS POINT HHI ANALYSIS
HHI impact
sroberts on PROD1PC70 with NOTICES
Pre-merger ................................................................................................
Post-merger (no divestiture) .....................................................................
Remedy–Divest Sparrows Point ...............................................................
Regrettably, the necessary conditions
for an improvement in the concentration
metric (both Weirton and Sparrows
Point surviving upon divestiture) are
unrealistic and not likely to materialize.
As explained above, the divestiture of
Sparrows Point will significantly
threaten the reliable supply of quality
slab to the Weirton facility and hence
will jeopardize Weirton’s viability.
While Weirton would not likely fail
immediately, the lack of reliable captive
slab supply will result in the exit of
Weirton from the tin industry. Such exit
from the industry would cause the HHI
to rise to 3421. Said differently, if the
divestiture of Sparrows Point results in
Weirton failing, the Sparrows Point
divestiture would be totally ineffectual
in restoring competitive balance to the
tin industry.
Further weakening the benefits of a
Sparrows Point divestiture is the
question of Sparrows Point’s
commitment to the tin market. As
discussed, Sparrows Point has never
operated as a stand-alone facility and is
not only likely to invest insufficiently in
making its tin lines world class. If a
stand-alone Sparrows Point is not
committed to its tin facility, the HHI
would be 3495. Again, this implies that
the Sparrows Point divestiture would be
totally ineffectual in restoring
competitive balance to the tin industry.
In sum, the divestiture of Sparrows
Point is a risky gambit. The Department
of Justice’s competition policy should
not be based on hope and a prayer. If the
DOJ believes that either of the above two
scenarios has more than a one in two
chance of occurring, the expected result
of a Sparrows Point divestiture is a less
competitive market.
62 Diana Kinch, Arcelor Brasil Sets Sights On New
Slab Plant, American Metal Market (May 1, 2006)
(Attachment 28)
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3058.
3446.
2836 (if both W & SP survive).
3421 (if Weirton fails).
3495 (if SP does not maintain its tin operations).
Conclusion
For all the foregoing reasons, we ask
that the Department adopt the following
approach in designing an appropriate
remedy to address the reduced
competition in the tin mill steel market.
• First, the Department should make
every effort to accomplish the
divestiture of Dofasco.
• Second, if immediate divestiture is
not possible, Silgan strongly
recommends the consent decree be
modified to wait the five years
reportedly necessary to eliminate any
existing legal impediments to the
divestiture of Dofasco. An independent
Dofasco in five years is better than any
of the other alternatives for preserving
competition.
Respectfully submitted,
Theodore C. Whitehouse
James P. Durling
Daniel L. Porter
Matthew McCullough
Willkie Farr & Gallagher LLP, 1875 K Street,
NW., Washington, DC 20006, (202) 303–
1000.
List of Attachments
1. United States v. Mittal Steel
Company, Proposed Final Judgment and
Competitive Impact Statement, 71 Fed.
Reg. 50084, 50085, 50093 (August 24,
2006).
2. World Steel Dynamics (2005).
3. https://www.dofascotube.com/
Default.htm.
4. Massive Bids on Table as Giants
Fight for Dofasco, Financial Times
(January 13, 2006).
5. Mittal Sparrows Point Mill May Be
On Auction Block, American Metal
Market (June 2, 2006).
6. Excerpts from 2005 Directory of
Iron and Steel Plants, Association for
Iron and Steel Technology (2005).
7. The Strange Case of Weirton Steel,
MakingSteel.com (April 25, 2006).
8. Fewer Blast Furnaces, But Higher
Productivity, New Steel (November
1996).
9. See How a Blast Furnace Works,
AISI.
10. Ironmaking Process Alternative
Screening Study—Volume I, Summary
Report, Lockwood Greene study for the
Department of Energy (Oct. 2000).
11. ISG To Repair, Restart Second
Blast Furnace at Weirton Unit,
American Metal Market (July 14, 2004).
12. Mittal Steel USA Works to Restore
Furnace at Sparrows Point, PRNewswire
(July 14, 2006).
13. Ispat Inland Accelerates
Maintenance Outages, Ispat Inland
Press Release (March 7, 2005).
14. Weirton Workers Buyout from
Online NewsHour, September 23, 1983;
https://www.pbs.org/newshour/bb/
business/july-dec83/steel_9-23-83.html.
15. High Production Costs Hamper AK
Steel’s Middletown Works, Steel
Business Briefing (Aug. 10, 2006).
16. Dofasco Seals $251m Purchase of
Canadian Iron Ore Miner QCM,
American Metal Market (July 26, 2005).
17. Force Majeure Clobbers CokeShort Steelmaking: Weirton Eyes
Option, Blast Furnace Closure,
American Metal Market (Jan. 9, 2004).
18. Heat Back on Steel Makers, The
Plain Dealer (February 26, 2004).
19. Furnace Will Stay Idle at Weirton
Steel Mill, Associated Press (Dec. 2,
2005).
20. The shipping news & forecast:
District ports face many competitive
challenges, but whether they sink or
63 The full analysis is provided at Attachment 41
(‘‘HHI Impact of Alternative Divestiture
Scenarios’’).
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30. Gerdau Acominas Charging Into
Slab Mart, American Metal Market (June
30, 2006).
31. CSA Steel Project Receives
License, American Metal Market (July 6,
2006).
32. North America at Top of TK’s
Agenda, American Metal Market
(August 11, 2006).
33. Groundwork Laid For Brazil’s
Ceara Slab Project, American Metal
Market (September 1, 2006).
34. CSN May Lift Slab Capacity Of
Two Projects, American Metal Market
(September 1, 2006).
35. Brasil’s Usiminas Casts Sights
Abroad For New Slab Project Partner,
American Metal Market (August 29,
2006).
36. Russia’s Severstal Wants to Ship
More Steel to U.S., Reuters (February 2,
2004).
37. Tin and Chromium Coated Steel
Sheet from Japan, No. 731–TA–860
(Review), USITC Pub. 3860 (June 2006)
at V–8.
38. Tin and Chromium Coated Steel
Sheet from Japan, Inv. No. 731–TA–860
(Review), USITC Pub. 3860 (June 2006)
at Table III–8.
39. Mittal Shows Little Interest in
Weirton Furnace Sale, American Metal
Market (May 5, 2006).
40. Mittal Plans to Sell Dofasco, Hecht
Waits for Weirton, Steel Business
Briefing (August 16, 2006).
swim over the long term will likely
depend on infrastructure improvements,
Minneapolis Federal Reserve fedgazette
(January 2003).
21. Weirton Files for Ch. 11; 1,000
Ohio Jobs Affected, Associated Press
(May 20, 2003).
22. Testimony of Bill Stephans,
Division Manager for TMP at Mittal
Steel USA’s-Weirton Facility from
Hearing Transcript, In the Matter Of:
Tin and Chromium Coated Steel Sheet
from Japan, Inv. No. 731–TA–860
(Review) (April 27, 2006).
23. ISU Irked by Mittal Steel’s Plan To
Shut Weirton Galvanizing Line,
American Metal Market (Feb. 3, 2006).
24. Excerpts of Testimony from
Hearing Transcript, In the Matter Of:
Tin and Chromium Coated Steel Sheet
from Japan, Inv. No. 731–TA–860 (F)
(June 29, 2000).
25. Brazil Slab Hits $555/T In Tight
Export Market, American Metal Market
(June 5, 2006).
26. Wheeling-Pittsburg Makes Loss,
Despite Rising Market, Steel Business
Briefing (May 11, 2006).
27. Esmark To Shut Wheeling-Pitt BF
If Bid Succeeds, Steel Business Briefing
(Aug. 23, 2006).
28. Arcelor Brasil Sets Sights On New
Slab Plant, American Metal Market
(March 22, 2006).
29. CST to Hike Slab Sales to Dofasco,
American Metal Market (March 22,
2006).
41. ‘‘HHI Impact of Alternative
Divestiture Scenarios’’.
42. ‘‘Probability that Divestiture Will
Improve Competition’’.
43. ITC Prehearing Staff Report,
Certain Carbon Steel Products from
Australia, Belgium, Brazil, Canada,
Finland, France, Germany, Japan,
Korea, Mexico, Poland, Romania, Spain,
Sweden, Taiwan, and the United
Kingdom, Inv. Nos. AA1921–197
(Second Review); 701–TA–319, 320,
325–328, 348, and 350 (Second Review);
and 731–TA–573, 574, 576, 578, 582–
587, 612, and 614–618 (Second Review)
(September 25, 2006) at Tables CORE–
III–8 and CTL III–9.
44. Certain Hot-Rolled Flat-Rolled
Carbon-Quality Steel Products From
Brazil, Japan, and Russia, Inv. Nos.
701–TA–384 and 731–TA–806–808
(Review), USITC Pub. 3767 (April 2005)
at Table III–11.
Attachment 1—United States v.
Mittal Steel Company, Proposed Final
Judgment and Competitive Impact
Statement 71 FR 50084, 50085, 50093
(August 24, 2006)
The attachment is available in the
Federal Register, 71 FR 50084.
Attachment 2—World Steel Dynamics
(2005)
POSITIONING OF 23 WORLD-CLASS STEELMAKERS AS OF JUNE 2005
[Version A—by Factor Weight]
1=least favorable 1
10=most favorable 1
Arcelor
E.U
Annual Steel Shipments
(million tons) ....................
Factor
sroberts on PROD1PC70 with NOTICES
1
2
Cash operating costs .....
Harnessing technological
revolution .........................
3 Profitability in 2000–
2004 .................................
4 Balance sheet ................
5 Dominance country/region ..................................
6 Domestic market growth
7 Expanding capacity .......
8 Access to outside funds
9 Cost-cutting efforts ........
10 Downstream businesses .............................
11 Environment and safety
12 Iron ore and coking
coal mines .......................
13 Liabilities for retired
workers ............................
14 Location to procure raw
materials ..........................
15 Alliances, mergers, acquisitions and JVs ...........
16 ‘‘Pricing Power’’ with
large buyers .....................
17 Threat from nearby
competitors ......................
VerDate Aug<31>2005
Anshan
Steel
China
....................
Weight
(percent)
10
53
10
6
10
21:50 Apr 06, 2007
BaoSteel
China
BlueScope
Australia
China
Steel
Taiwan
19
8
12
23
5
8
8
8
7
5
6
7
8
7
5
6
6
4
7
8
4
10
8
9
8
6
5
5
4
4
4
6
3
7
10
10
7
10
6
9
10
8
9
10
7
4
4
5
9
3
9
4
3
4
Dofasco
Canada
Gerdau
Brazil
5
5
15
30
10
10
6
7
6
4
4
6
6
5
7
8
10
4
8
10
7
8
5
9
7
10
9
6
7
4
7
6
9
7
3
5
3
9
6
2
4
2
5
10
8
4
6
6
6
8
6
10
9
6
3
6
3
9
6
7
5
8
8
6
2
7
3
8
10
4
9
9
9
3
9
7
9
5
9
3
9
4
9
6
9
10
9
7
4
4
3
3
7
3
5
4
3
6
6
8
6
6
10
7
10
7
8
6
4
6
7
8
8
8
8
7
8
6
5
8
4
10
9
9
7
6
4
7
7
7
10
9
4
8
4
8
8
10
8
7
5
7
7
8
4
5
4
5
8
8
5
7
6
6
7
7
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UK
CSN
Brazil
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Brazil
09APN2
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Japan
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Federal Register / Vol. 72, No. 67 / Monday, April 9, 2007 / Notices
POSITIONING OF 23 WORLD-CLASS STEELMAKERS AS OF JUNE 2005—Continued
[Version A—by Factor Weight]
1=least favorable 1
10=most favorable 1
Arcelor
E.U
18 Product quality .............
19 Skilled and productive
workforce .........................
20 Stock market performance (3-year) ...................
Average Score .............
Ranking 1 ......................
Weighted-Average
Score ........................
Ranking 1 ......................
Anshan
Steel
China
4
9
5
4
8
4
....................
....................
....................
....................
BaoSteel
China
BlueScope
Australia
China
Steel
Taiwan
9
8
8
8
7
5
7
8
8
8
9
6.55
18
9
6.85
14
9
7.90
4
9
7.45
7
9
6.70
15
6.07
20
6.75
12
7.61
4
7.05
7
6.22
18
Corus
UK
CSN
Brazil
CST
Brazil
Dofasco
Canada
Gerdau
Brazil
JFE
Japan
8
9
6
10
7
9
10
8
10
9
6.15
23
9
7.00
13
9
7.25
9
9
6.70
15
9
7.20
11
9
7.25
9
5.60
23
6.80
10
6.98
8
6.19
19
6.81
9
6.66
13
U.S.
Steel
USA
Wuhan
China
1 Many
of these rankings are subjective and some are duplicative.
in many countries, includes lspat International.
Source: WSD estimates.
2 Plants
POSITIONING OF 23 WORLD-CLASS STEELMAKERS AS OF JUNE 2005
[Version A—by Factor Weight]
1=least favorable 1
10=most favorable 1
Mittal 1
Steel
Annual Steel Shipments
(million tons) .....................
Factor:
1 Cash operating
costs ..........................
2 Harnessing technological revolution .......
3 Profitability in 2000–
2004 ..........................
4 Balance sheet .........
5 Dominance country/
region ........................
6 Domestic market
growth .......................
7 Expanding capacity
8 Access to outside
funds .........................
9 Cost-cutting efforts ..
10 Downstream businesses .......................
11 Environment and
safety ........................
12 Iron ore and coking
coal mines .................
13 Liabilities for retired
workers .....................
14 Location to procure
raw materials ............
15 Alliances, mergers,
acquisitions and JVs
16 ‘‘Pricing Power’’
with large buyers ......
17 Threat from nearby
competitors ...............
18 Product quality ......
19 Skilled and productive workforce ............
20 Stock market performance (3-year) .....
Average Score ..............
Ranking 1 ......................
Weighted-Average
Score .........................
Ranking 1 ......................
Maanshan
China
Nippon
Steel
Japan
Nucor
USA
POPSO
S.K.
62
8
30
20
34
7
7
6
8
7
6
7
7
8
7
6
6
SDI
USA
Tata
Steel
India
Thyssen/
Krupp
Germany
Severstal
Russia
Shagang
China
4
13
5
5
19
21
10
18
8
8
10
6
10
5
6
7
7.4
10
9
9
6
7
7
6
5
6
6.5
6
7
7
6
10
10
9
4
9
8
8
4
10
8
4
6
4
6
8
6
7.6
7.0
10
2
2
6
2
8
10
10
2
2
10
5.5
7
8
6
10
7
3
10
10
9
4
9
10
6
9
7
10
7
10
6
5
5
3
6
9
6.5
6.6
10
10
6
9
8
9
10
6
10
6
9
6
9
6
5
6
10
8
7
8
7
8
6
8
8.0
7.5
5
7
10
10
7
6
7
2
5
10
3
2
6.0
9
9
9
9
9
9
9
9
9
9
9
9
9.0
7
5
3
............
4
............
10
3
10
3
7
3
4.9
7
6
6
10
8
10
8
10
6
6
5
6
7.4
8
6
8
6
8
6
7
8
10
5
8
6
7.2
10
7
7
10
8
10
8
8
9
9
10
8
8.2
8
4
8
4
10
3
9
3
8
7
5
4
6.8
6
7
4
5
7
10
4
7
10
10
4
7
8
6
4
5
7
8
5
9
5
9
4
6
6.0
7.7
8
5
10
10
10
10
7
7
8
9
9
5
8.2
10
7.75
6
9
6.70
15
9
7.10
12
9
7.79
5
9
8.25
2
9
7.37
8
10
8.00
3
5
6.35
21
9
8.45
1
9
6.50
19
9
6.25
22
9
6.40
20
8.9
7.16
............
7.21
5
6.52
15
6.54
14
7.10
6
7.87
2
6.75
11
7.65
3
6.27
17
8.11
1
5.93
21
5.70
22
6.29
16
6.76
............
sroberts on PROD1PC70 with NOTICES
1 Many
of these rankings are subjective and some are duplicative.
in many countries, includes Ispat International.
Source: WSD estimates.
2 Plants
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Federal Register / Vol. 72, No. 67 / Monday, April 9, 2007 / Notices
Attachment 3—https://
www.dofascotube.com/Default.htm
The attachment is available at the
following Web site, https://
www.dofascomarion.com/Default.htm
sroberts on PROD1PC70 with NOTICES
Attachment 4—Massive Bids on Table
as Giants Fight for Dofasco,
Financial Times (January 13, 2006)
Massive Bids on Table as Giants Fight
for Dofasco
Scarcity and an iron ore mine drive
the battle between Arcelor and
ThyssenKrupp for the Canadian
steelmaker, says Peter Marsh.
By Peter Marsh
13 January 2006
Financial Times
(c) 2006 The Financial Times Limited.
All rights reserved
The global steel industry has been
through a transformation as spectacular
as any to have affected the business
world in the past few years.
That is confirmed in the bidding
battle between Arcelor and
ThyssenKrupp, two giants of the
European steel industry, for Dofasco, a
mid-sized Canadian steelmaker that
both companies are valuing at more
than USDollars 4bn.
Luxembourg-based Arcelor is
considering whether to make a fresh bid
for the Ontario company higher than
that tabled by its German rival—and
other companies could still enter the
fray. Just before Christmas, Lakshmi
Mittal, chairman and majority owner of
Mittal Steel, the world’s biggest
steelmaker, indicated he had not ruled
out making an offer for Dofasco, even
though such a move is considered
unlikely. Mr. Mittal has been a prime
initiator of steel industry mergers since
2000 that have increased the size of the
main players in the sector and put them
in a much stronger position to dictate
terms to customers. At the same time,
steel prices have rocketed due to
rapacious demand from China as its
economy has expanded to suck in about
30 percent of world steel output.
As a consequence, share prices of
quoted steel companies in recent years
have been among the best performers on
global stock markets, despite a
downturn in recent months. Thyssen’s
most recent January 3 offer of CDollars
63 a share values Dofasco at CDollars
4.9bn (USDollars 4.2bn). It was pitched
at the same level as a rival bid by
Arcelor—which started the effort to
acquire Dofasco through a CDollars 56a-share bid in November. But the
Canadians regard Arcelor as a predator
and the Dofasco board is backing the
Germans, at least in part because if it
sells to another suitor, Dofasco would
VerDate Aug<31>2005
21:50 Apr 06, 2007
Jkt 211001
have to hand Thyssen a CDollars 100m
break-up fee.
Mike Locker, of Locker Associates, a
US steel consultancy, says the
magnitude of both bids is ‘‘eyepopping’’, given that Dofasco is a
relatively small player with production
last year estimated at about 5m tonnes.
In the first nine months of 2005, Dofasco
turned in net income of CDollars 142.6
m on sales of CDollars 2.69bn, with the
earnings figure well down on the
CDollars 280.1m net income recorded in
the first nine months of 2004, a result
of tougher conditions generally in the
steel industry in the early part of last
year.
But in spite of the earnings drop, Mr.
Locker still thinks the high price of the
offers can be justified, given Dofasco’s
strong position in higher-value segments
of the steel industry—particularly in flat
galvanized sheet used for car bodies.
About 75m tonnes of this material—
which has to be made using special
processes so it is especially shiny and
resistant to corrosion—is made each
year, with Arcelor being the world
leader with about 10m tonnes.
While Thyssen is well behind with
5m tonnes, both are keen to expand in
this field in North America—where
Dofasco is the fourth biggest producer
with output estimated at about 1m
tonnes a year. Mittal Steel and US Steel
are the two largest producers of
automotive sheet steel in the region—
with global output of 6m tonnes and 5m
tonnes respectively, most of this coming
from their US plants.
The third player in North America,
with 2m tonnes, is AK Steel—which has
been in financial difficulties and is
burdened by healthcare and pensions
liabilities estimated at Dollars 3.5bn.
‘‘Since neither Mittal nor US Steel is
available, and AK is probably ruled out,
there is a scarcity value about Dofasco
(in automotive steel) which inevitably
increases its price,’’ says Mr. Locker.
Another attraction of the Canadian
company is its ownership of QCM, an
iron ore mine in Quebec. This raw
material has been in short supply in the
past two years, with a consequent big
increase in price.
Michelle Applebaum, of Michelle
Applebaum Research, an Illinois-based
consultancy, says ‘‘roughly a third’’ of
the money Arcelor and Thyssen are
prepared to pay for Dofasco could be
linked to ownership of the mine—which
produces about 16m tonnes of ore a
year, most for sale to other steelmakers.
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Attachment 5—Mittal Sparrows
Point Mill May Be On Auction
Block, American Metal Market (June 2,
2006)
Mittal Sparrows Point Mill May Be on
Auction Block
By Scott Robertson
PITTSBURGH—Mittal Steel Co. NV
reportedly is shopping its integrated
steel mill in Sparrows Point, Md., as
part of what appears to be a contingency
plan if its proposed acquisition of
Arcelor SA, Luxembourg, falls through.
Executives from ThyssenKrupp AG,
which is in line to buy Dofasco Inc. if
Mittal acquires Arcelor, toured the
Sparrows Point plant last week and
have expressed interest in it, according
to Mittal sources.
Mittal reportedly is entertaining a sale
of the Sparrows Point plant, formerly
owned by Bethlehem Steel Corp. and
later by International Steel Group Inc.,
in an antitrust maneuver.
Mittal is interested in acquiring
Arcelor and has reached an agreement
to sell Dofasco—currently held in a trust
created by Arcelor—to ThyssenKrupp if
it succeeds in getting Arcelor.
Arcelor, however, has reached an
agreement to acquire Russian steel
producer OAO Severstal that could take
Mittal out of the picture. The possible
sale of the Sparrows Point plant to
ThyssenKrupp might be a contingency
plan should Mittal be unable to
complete the promised sale of Dofasco
as part of an Arcelor takeover.
A spokesman for Mittal Steel USA
Inc., Chicago, said Thursday that its
Rotterdam-based parent expects to
complete the Arcelor purchase and to
move forward with its sale of the
Dofasco mill in Hamilton, Ontario, to
ThyssenKrupp. In that case, he said, ‘‘no
other moves would be necessary.’’
The U.S. Department of Justice
already has granted conditional
approval to the Mittal merger with
Arcelor. The conditions stipulate that it
dispose of certain operations—
interpreted to be Dofasco.
Calls to managers at the Sparrows
Point plant, to Mittal Steel offices in
London and to ThyssenKrupp in
Dusseldorf, Germany, were not returned
by late Thursday.
It is not unusual for representatives of
steel producers to tour each other’s
plants, so in some respects a
ThyssenKrupp tour of Sparrows Point
could be viewed as something done in
the normal course of business. The
appearance of ThyssenKrupp
representatives at the plant, however,
sparked widespread industry chatter
that the plant was on the block and
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Federal Register / Vol. 72, No. 67 / Monday, April 9, 2007 / Notices
could be part of a Mittal-ThyssenKrupp
contingency plan.
When it announced last month it was
improving its bid for Arcelor, Mittal
Steel said it would consider selling
other North American assets if it could
not complete the sale of Dofasco to
ThyssenKrupp.
Several sources said that while the
contingency plan idea might be true, a
ThyssenKrupp acquisition of Sparrows
Point would not mesh with its goals for
the North American market.
ThyssenKrupp, which lost out in a
bidding war with Arcelor for Dofasco
earlier this year, in the past has been
rumored to be interested in acquiring
AK Steel Corp., Middletown, Ohio, or
U.S. Steel Corp., Pittsburgh, in an effort
to gain entry to the North American
automotive market.
‘‘Sparrows Point doesn’t have those
(automotive) grades,’’ longtime steel
industry analyst Charles Bradford said.
‘‘If (Mittal) were going to get rid of
something in North America, I don’t
think it would be Sparrows Point. I
think if they had their druthers, they’d
sell Weirton, but that does not meet
what ThyssenKrupp needs, either.
‘‘I think it would be more likely that
they would get rid of Inland,’’ he said,
referring to the former Ispat Inland plant
in East Chicago, Ind. that is now part of
Mittal’s Indiana Harbor division. ‘‘It
used to be said that Inland and Dofasco
were like brother and sister in terms of
the things they did, so that would make
more sense to me. Getting rid of
Sparrows Point does not make sense
from an antitrust perspective because it
is not related to automotive like Inland
and Dofasco are.’’
Bradford added that ThyssenKrupp’s
presence in the global stainless steel
market and its ownership of
ThyssenKrupp Budd Co., an automotive
parts manufacturer in Troy, Mich. also
make an acquisition of Sparrows Point
unlikely.
‘‘They (Budd) are a parts-maker and
chassis maker,’’ Bradford said. ‘‘Again,
that does not fit with what Sparrows
Point does. But you always go and take
a look whenever a competitor gives you
that opportunity, you take advantage of
it.’’
Another market source close to the
Sparrows Point plant said the visit
could be nothing more than a
smokescreen. ‘‘ThyssenKrupp
announced a few days ago it will
downsize its steel business,’’ he said.
‘‘So while an outpost in North American
could be good for ThyssenKrupp, since
they won’t get Canada’s Dofasco (in the
case of a Severstal-Arcelor merger),
there might be less to this than meets
the eye.
‘‘Maybe this was done on behest of
Mittal to raise interest among other
(potential) investors,’’ he said. ‘‘I know
ThyssenKrupp and Mittal are pretty
tight at the moment.’’
Attachment 6—Excerpts from 2005
Directory of Iron and Steel Plants,
Association for Iron and Steel
Technology (2005)
IRON AND STEEL PLANT FACILITIES
[CSN USA—Cont’d]
Capacity,
tons/year
Identification
Bases
Furnaces
Atmosphere
Batch Annealing
308,000
Identification
12 4-high stack ..................................
100% H2
Product size, thickness ×
width, in.
Capacity, tons/
year
Nominal width, in.
6
Configuration
Low C
Motor Lam.
600,000
0.012 min ....
0.025 min ....
Single stand 4-h.
........................
0.100 max ...
0.040 max ...
Dynamic Shape Roll.
85 in. max OD.
38 in. min OD.
85,000 max. wt.
Temper/Skinpass Mill
Max width: 73 untrimmed, 72
trimmed.
Min. width: 34 .............................
Product thickness × width, in.
Capacity tons/
year
Type
Cold roll
Hot roll
Width
min. 0.050 ........
max. 0.130. ......
min. 34 ..............
max. 73. ...........
Differential coating
Galvanizing
Hot dip ...................................................................
Identification
Unit capacity,
tons/year
350,000 ............
min. 0.012 ........
max. 0.080. ......
No. of units
Yes.
Product size range
Configuration
0.010–0.175 × 72 ...............................
85,000 max wt.
Driven slit and slitter assist tension
unit Kor-flex leveler.
Slitting
sroberts on PROD1PC70 with NOTICES
Pro-Eco ...................................
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21:50 Apr 06, 2007
........................
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DOFASCO INC.
Hamilton, Ont., Canada
Battery identification
Oven dimensions, ft-in.
Ovens
per
battery
Battery capacity, tons/year
Type
Byproducts recovered
Width,
avg.
Height
Length
Cokemaking
1 .......................
Gun ........................
148,607
25
13–0
17
39–111⁄8
2 .......................
3 .......................
4 .......................
Gun ........................
Gun ........................
Gun ........................
208,050
267,493
322,478
35
45
53
13–0
13–0
13–0
17
17
17
39–111⁄8
39–111⁄8
39–611⁄8
5 .......................
6 .......................
Gun ........................
Compound/underjet
322,478
402,412
53
35
13–0
20–5/32
17
17
Tar, ammonium sulfate, light oil,
sulfur.
39–61⁄8
48–11⁄2
Tar, anhydrous ammonia, light
oil, hydrogen.
IRON AND STEEL PLANT FACILITIES
Capacity
Total height,
ft-in.
Identification
tons/day
tons/year
Hearth
dia. ft-in.
Working vol.
cu. ft
No. of
stoves
Injectants
Blast Furnace
No. 2 ..................
No. 3 ..................
No. 4 ..................
2650*
2750*
4850*
758,300 .....................
846,600 .....................
1.4 million .................
108–9**
108–101⁄2 **
118–93⁄4**
20–9
21–6
28–0
32,600
31,900
56,320
Oil, oxygen ....................
Oil, oxygen ....................
Oil, oxygen ....................
Heat size,
tons
3
2
3
Gas cleaning
* Instantaneous smelting rate.
** lip ring to foundation pad.
Shop Identification
Process
No. of
vessels
Capacity, tons/year
Steelmaking—Oxygen
K–OBM ..............
Process
2.75 million ............................
No. of
vessels
Capacity, tons/year
1
330
Heat size, tons
Scrubber and screen.
Transformer
rating, MVA
Gas cleaning
Steelmaking—Electric Arc Furnace
Twin-shell, AC .........................
1.35 million ..............................
Type
1
180
No. of
units
Total capacity, tons/year
Baghouse .................................
Heat size, tons
120
Injectants
Vacuum Degassing
Tank ................................
1.5 million ................................................................
Total capacity, tons/year
1
290
No. of units
Aluminum for deoxidation after
vacuum.
Transformer
rating, kVA
Heat size, tons
Injectants
330 (avg.)
Nil
40,000
180
1
20,000
Ladle Metallurgy
2.37 million (aim) ................................................
1.35 million ..........................................................
1 reheat furnace, 2 high-flow stirring stations, 2
deslag stations.
1 reheat furnace to handle two ladle cars (twinshell).
sroberts on PROD1PC70 with NOTICES
Capacity, tons/year
Strands
Ladle capacity,
tons
Product size range, in.
Shroud
Continuous Casting
2.75 million (aim) ......................................................
1.35 million ...............................................................
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Argon.
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Mill served
No. of
furnaces
Type
Capacity, tons/
hr/furnace
2
400
Hearth dimensions
Reheating Furnaces
No. 2 hot strip mill ..........
Walking beam .........................................................................
47.4 × 12.0 m
IRON AND STEEL PLANT FACILITIES
[DOFASCO INC.—Cont’d]
Nominal width, in.
No. and configuration
Finished size, thickness
× width, in.
Capacity, tons/year
Roughing stands
Finishing stands
Hot Strip Mill
68 ...................................
3.2 million ......................
0.060–0.500 × 30–62
Strip thickness × width,
in.
Capacity, tons/
year
Identification
7-stand, 4-hi, 30 and 60 × 68.
2-hi reversing with attached
edgers.
Horizontal 541⁄2 × 72, vertical
42 × 431⁄2.
Acid used
Pickling
No. 2 .....................................................................
No. 3 .....................................................................
No. 4 .....................................................................
CPCM ...................................................................
Nominal width,
in.
Identification
0.075–0.110 × 24–56
0.075–0.200 × 24–66
0.055–0.275 × 24–62
0.075–0.215 × 24–62.5
660,000
1,100,000
750,000
1,000,000
Capacity, tons/
year
HCl.
HCl.
HCl.
HCl.
Finished size, thickness
× width, in.
Configuration
Cold Reduction Mill
66 in ........................................................
No. 1 tandem ..........................................
No. 2 tandem ..........................................
CPCM .....................................................
66
56
72
68
260,000
450,000
1,400,000
1,000,000
4-hi,
4-hi,
4-hi,
4-hi,
single-stand reversing.
5-stand tandem.
5-stand tandem.
5-stand continuous.
Strip thickness × width,
in.
Capacity, tons/
year
Identification
0.0195–0.1650 × 24–61
0.0072–0.0456 × 24–49
0.011–0.0125 × 24–61.5
0.008–0.100 × 23.5–62
Fuel type
Continuous Annealing
No. 2 tower anneal ...............................................
No. 1 .....................................................................
No. 2 .....................................................................
280,000
80,000
110,000
0.0077–0.036 × 40 max.
0.007–0.025 × 18–48
0.007–0.040 × 18–48
Electric.
Capacity, tons/
year
Identification
Bases
Batch Annealing
Sheet mill batch ........................................
575,000
Open coil anneal .......................................
52,200
Nominal
width, in.
Identification
10 × 60-in. radiant tube, HNX, single stack.
112 × 72-in. radiant tube, HNX, single stack.
48 × 72-in. direct-fire, HNX, single stack.
4 × 86-in. direct-fire, 100% H2, single stack.
3 × 108-in. radiant tube, HNX, single stack.
11 × 114-in. radiant tube, HNX, single stack.
2 × 114-in. direct-fire, HNX, single stack.
16 × 114-in. radiant tube, HNX, single stack.
Capacity,
tons/year
Product size, thickness ×
width, in.
Configuration
sroberts on PROD1PC70 with NOTICES
Temper/Skinpass Mill
42 in. ......................................................
56 in. ......................................................
No. 1 ......................................................
No. 2 ......................................................
No. 5–56 ................................................
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66
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341,000
372,800
475,900
300,000
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4-hi,
4-hi,
4-hi,
4-hi,
4-hi,
2-stand.
2-stand.
single-stand.
single-stand.
single-stand.
09APN2
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Federal Register / Vol. 72, No. 67 / Monday, April 9, 2007 / Notices
Product thickness ×
width, in.
Capacity,
tons/year
Type
Differential coating
Galvanizing
No. 1 hot dip .......................................
No. 2 hot dip .......................................
No. 3 hot dip .......................................
No. 4 hot dip .......................................
DJG hot dip ........................................
DSG hot dip ........................................
Sorevco hot dip ..................................
170,000
320,000
254,000
305,000
400,000
450,000
125,000
..............................................
..............................................
..............................................
..............................................
(Dofasco 50% ownership) ...
(Dofasco 80% ownership) ...
(Dofasco 50% ownership) ...
0.012–0.080
0.024–0.0168
0.010–0.080
0.012–0.080
0.0157–0.0787
0.0196–0.0787
0.012–0.0787
×
×
×
×
×
×
×
24–48
24–60
24–52
24–60
24–72
36–72
24–50
Galvalume/galvanize.
Galvanneal/galvanize.
Galvanneal/galvanize.
Galvanize.
Galvanneal/galvanize.
Galvanneal/galvanize.
Wipe coat/galvanize.
Capacity, tons/
year
Type
Product thickness × width, in.
Tinplate
No. 2 E line ....................................................................................................................................
No. 3 E line, tin/chrome .................................................................................................................
Unit capacity,
tons/year
Identification
No. of
units
0.0055–0.0230 × 18–40
0.0055–0.0230 × 58–43
144,600
273,200
Product size range
Configuration
Slitting
48 in. ..................................................................
60 in. ..................................................................
62 in. ..................................................................
64,000
350,000
300,000
1
1
1
19–48.
0.059–0.100 × 9–64 entry to 2 min. out.
0.100–0.375 × 17–64 entry to 21⁄4 min. out.
Capacity, tons/
year
Unit
No. of
units
Product size range
Miscellaneous
Prep Line ...................................................................................................................
No. 1 Cleaning Line ...................................................................................................
No. 2 Cleaning Line ...................................................................................................
Rewind Line ...............................................................................................................
No. 3 Shear Line .......................................................................................................
No. 5 Shear Line .......................................................................................................
320,000
220,000
360,000
200,000
50.000
150,000
1
1
1
1
1
1
0.005–0.023
0.006–0.026
0.077–0.140 × 18–68
0.010–0.100 × 25–62
0.0081–0.048 × 12.5–40
0.014–0.135 × 12.5–67
IRON AND STEEL PLANT FACILITIES
[International Steel Group—Cont’d.]
Type
Capacity, tons/year
No. of units
Heat size, tons
Injectants
Vacuum Degassing
RH 5-stage steam ejection unit ......
Type
1 million ..........................................
No. of
units
Capacity, tons/year
2
340
Heat size, tons
Argon, aluminum
Injectants
Ladle Metallurgy
Ladle stirring and Trim Station.
CAS–OB ..............................
3,000,000
340
Argon, carbon, aluminum, manganese and scrap.
3,000,000
Capacity, tons/year
1
1
340
Argon, oxygen, nitrogen, carbon aluminum, manganese,
titanium.
Strands
Ladle capacity,
tons
Product size range, in.
Shroud
Continuous Casting
sroberts on PROD1PC70 with NOTICES
3,000,000 ............................................
4
340
Mill served
32–48 × 9 × 400 max.
Argon gas submerged ladle shroud; Fused silica and alumina graphite.
No. of
furnaces
Type
Capacity, tons/
hr/furnace
2
350
Hearth dimensions, ft
Reheating Furnaces
54-in. hot mill ..............................................
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Nominal width, in.
Finished size, thickness
× width, in.
Capacity, tons/year
Number and configuration
Roughing stands
Finishing stands
Hot Strip Mill
54 .................................
0.056–0.50 × 23–49
3.8 million .............................
Nominal width,
in.
Identification
Capacity,
tons/year
1 4-hi reversing, 1 4-hi continuous.
Finished size, thickness ×
width, in.
7-stand, 4-hi.
Configuration
Cold Reduction Mill
No. 7 tandem .....................................
No. 8 tandem .....................................
No. 9 continuous tandem ..................
52
52
52
sroberts on PROD1PC70 with NOTICES
Attachment 7—The Strange Case of
Weirton Steel, MakingSteel.com (April
25, 2006)
The attachment is available at the
following Web site, https://
www.makingsteel.com/weirton.html
Fewer Blast Furnaces, But Higher
Productivity
The number of U.S. blast furnaces has
dropped from 83 to 43 in the past
decade, but PCI and natural gas have
helped raise output from the survivors
by 25 percent
By William T. Hogan, S.J., and Frank T.
Koelble
Father William Hogan and Frank
Koelble of Fordham University’s
Industrial Economics Research Institute
recently conducted an extensive study
of the current capacity, condition, and
outlook of coke ovens and blast furnaces
in the U.S. In this two-part study, New
Steel looks this month at blast furnaces
and next month at coke ovens and at
how steelmakers are boosting
productivities and responding to new
environmental regulations.
A quiet recasting of how the U.S. iron
and steel industry makes its iron has
been yielding major gains in
productivity and major benefits to the
environment. Driving this progress has
been not some new, ‘‘direct’’ technology
but the tried-and-true blast furnace, the
dominant ironmaker for more than a
century. Today’s surviving blast
furnaces still support some 60 percent
of all U.S. steelmaking activity by
producing much more iron and
consuming much less coke than they
did even a few years ago. And yet,
because of impending environmental
standards on cokemaking, the future of
the blast furnaces is anything but
assured.
On Jan. 1, 1998, 90 percent of all U.S.
cokemaking capacity will have to meet
much stricter standards under the Clean
Air Act. Five years later, on Jan. 1, 2003,
an initial group of coke batteries will
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725,000
699,000
991,000
0.0065–0.0359 × 221⁄2–48
0.0193–0.138 × 221⁄2–48
0.0065–0.060 × 241⁄2–48
have to meet a new public-health
standard, which has not yet been
promulgated.
As the two deadlines force more coke
plants to close, the current deficit in
domestic coke supply is likely to widen
appreciably. This could constrain blastfurnace output and offset the recent
improvements in productivity, which
have allowed for fewer furnaces to
sustain and even increase the supply of
steelmaking iron.
The U.S. blast-furnace population has
declined as the U.S. steel industry has
undergone one of the most drastic
restructurings in the history of
industrial enterprise. At one point,
nearly one-third of the industry’s rawsteel capacity was downsized out of
existence.
The blast-furnace-based integrated
steelmakers were hit the hardest. Since
1975, the number of integrated mills
with blast furnaces has fallen from 48 to
21. The number of blast furnaces in the
U.S. has plummeted from 197 to 43. The
most recent shutdown was a year ago,
when Bethlehem Steel shut down its
blast furnace, basic oxygen furnaces
(BOFs), and electric furnace in
Bethlehem, Pa., in Nov. 1995 (Steel
Forum, Jan. 1995).
Electric furnaces accounted for 40
percent of U.S. steel production last
year, up from 28 percent in 1980 and 34
percent in 1985. The growth of scrapusing EAFs has meant that ferrous scrap
now accounts for more of U.S.
steelmakers’ metallics supply than blastfurnace iron.
BOFs accounted for 60 percent of
steel production last year—virtually the
same as in 1980. BOFs use on average
77-percent blast-furnace iron and 23percent scrap. Much of the growth of the
electric furnaces occurred at the
expense of the open hearth, the now
extinct process once used by integrated
plants and phased out completely in
1991.
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The Future Metallics Supply
The growth in blast-furnace
productivity and in the output of scrapbased EAFs has helped U.S. steelmakers
to have a viable metallics supply in
recent years. But several trends do not
bode well for the future supply of
metallics feedstocks for American mills:
(1) Secular trends in U.S. steel
demand and production have shifted
from decline to renewed growth.
Increasing quantities of both iron and
scrap will be needed to support
steelmaking over the long term.
(2) Recent levels of U.S. coke and iron
demand already have been taxing the
limits of coke-oven and blast-furnace
capacity.
(3) U.S. coke ovens are of advancing
age. Although steelmakers have invested
considerably in extending their useful
lives, the stricter environmental
regulations will make the coke ovens’
future operation increasingly difficult
and higher in cost.
(4) U.S. steelmakers are depending
more on imports of coke and
semifinished steel. This ultimately
raises the costs of finished-steel output
and undermines the U.S. iron and steel
industry’s long-term competitiveness. In
the past, U.S. mills have imported coke
and slabs mainly to alleviate temporary
shortfalls in domestic coke, iron, and
steel production.
(5) Despite advances in scrap-based
steelmaking and in the substitution of
scrap for iron, electric-furnace melting
alone is incapable of meeting U.S. steel
demand. Minimills are limited by the
availability and cost of high-quality,
low-residual scrap and purchased
electricity as well as by restrictions on
the types and qualities of steel it can
produce without access to virgin iron
units at an economical cost.
For these reasons steelmakers are
investigating new, direct methods of
producing iron, both in solid form as a
high-quality complement to scrap and
in molten form as an alternative to iron
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Federal Register / Vol. 72, No. 67 / Monday, April 9, 2007 / Notices
from the blast furnace. However, at least
for the next ten years, U.S. mills will
implement such ironmaking alternatives
on a relatively small scale in
comparison to U.S. blast-furnace
capacity.
sroberts on PROD1PC70 with NOTICES
Saving 350 Pounds of Coke per Ton of
Iron
U.S. steelmakers currently are
operating 40 blast furnaces with a
combined annual ironmaking capacity
of 61.2 million tons. In addition, three
furnaces are designated as ‘‘standby’’
but are unlikely to operate again; these
have a combined capacity rating of 2.7
million tons. This brings the total blastfurnace population to 43 units. (All tons
in this article are net.)
U.S. steelmakers have eliminated 27
blast furnaces since mid-1990. In June
1990, there were 70 U.S. blast furnaces
with a combined capacity of 75.3
million tons.
Most of the blast furnaces shut down
in recent years were idled before
shutdown. The number of idle furnaces
has fallen from 35 in 1986 to three now.
The active furnace population declined
from 48 in 1986 to 40 in 1996; the total
blast-furnace population declined from
83 to 43 during this period (see Table
2).
Despite the shutdown of 27 furnaces
since June 1990, the ironmaking
capacity of U.S. blast furnaces dropped
during that period by just 11.4 million
tons—half the capacity represented by
the 27 abandoned furnaces. The
difference was made up by major
productivity gains at the blast furnaces
that continue to operate.
While closing the least efficient
furnaces, steelmakers now are
concentrating ironmaking output at the
fewer, more productive blast furnaces.
The overall productivity of today’s
active furnaces is more than one-fourth
higher than it was a decade ago. Daily
output over the past decade has risen,
on average, from 5.5 to nearly 7.0 tons
per 100 cubic feet of working volume.
From 1975 to 1995, ironmaking coke
needs were cut by more than one-fourth,
saving some 350 pounds of coke per ton
of iron. The quantity of coke required to
smelt one ton of iron fell during this
period from 1,222 pounds (0.611 ton) to
874 pounds (0.437 ton) (Table 3).
Although the active blast-furnace
population declined from 135 to 40
from 1975 to 1995, average yearly
output per furnace increased from
590,000 to 1.4 million tons.
Much of the boost in productivity
took place recently. It took some 150
pounds less coke to make a ton of iron
in 1995 than it did in 1991.
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One big reason for the higher
productivity is that blast-furnace
operators are injecting more
supplemental fuels, primarily natural
gas and pulverized coal. This not only
has reduced coke consumption but also
has increased iron output by making
additional space available in the furnace
to hold iron ore and other iron-bearing
materials instead of the coke displaced.
Steelmakers also are boosting iron
output by:
• Charging scrap metal, directreduced iron (DRI), and self-fluxing
iron-ore pellets into the blast furnaces;
• Optimizing such hot-blast
conditions as temperature and
contained oxygen; and
• Using new repair and maintenance
techniques, including refractory
gunning and grouting, to reduce
maintenance downtime and
significantly extend furnace campaigns
between major relines, obviating the
need for standby capacity.
The combined result of these
advances has been not only to sharply
reduce the coke rate since 1991 but also
to boost the aggregate capacity of today’s
40 still-active furnaces by some 10
million annual tons.
Operators at the No. 3 furnace in
Middletown have boosted capacity by
54 percent to a current level of 6,000
tons/day partly by injecting natural gas
at a rate of 215 pounds/ton and using an
enhanced burden that contains some
350 pounds/ton of hot-briquetted iron
(HBI). The coke input rates have
declined from 0.425 ton per ton of iron
output at both blast furnaces a few years
ago to 0.388 at Amanda in Ashland and
0.353 at No. 3 in Middletown.
A recent reline and upgrading of
National’s B furnace at Granite City, Ill.,
boosted its ironmaking capacity by 50
percent from 2,800 to 4,200 tons/day.
Improvements included a new furnace
top, a newly designed hearth, increased
cooling and advanced process controls
at the furnace, and a revamp of the
stoves to raise the wind rate and hotblast temperature.
U.S. Steel’s four remaining blast
furnaces at Gary, Ind., have raised their
ironmaking throughput by an average of
30 percent while their combined input
coke rate has fallen to 0.340 ton per ton
of iron output. The productivity gains
largely are due to the use of PCI in all
four furnaces at injection rates that,
averaged, currently lead the industry.
Leading Blast Furnaces
Acme, AK, National, and U.S. Steel
are among the leaders in boosting blastfurnace productivities. Acme’s A blast
furnace at South Chicago has raised its
ironmaking capacity by one-third to a
current level of 3,200 tons/day. Acme
did this by injecting natural gas at a rate
of 250 pounds/ton of iron, by using selffluxing pellets, and by raising the hotblast temperature some 100 degrees F to
1,910 degrees F. Acme uses the stoves
and hot-blast system of the B furnace to
enhance the hot blast on A; this is a
primary reason Acme maintains B as
standby capacity.
Acme operators eventually plan to
raise throughput on the A furnace to
more than 4,000 tons/day by injecting
additional natural gas and adding scrap
to the furnace charge. The increased
iron output realized to date has been
accompanied by a decline in the coke
rate from just above 0.500 to a low of
0.365 ton of coke input ton of iron
output.
AK Steel’s two remaining blast
furnaces, Amanda at Ashland, Ky., and
No. 3 at Middletown, Ohio, also have
made major productivity gains in the
past few years. Employees at Amanda
have increased the blast-furnace
capacity by 49 percent by using
pulverized-coal injection (PCI) at a rate
of 200 pounds/ton of iron and by adding
BOF slag and scrap to the iron-ore
pellets charged.
PCI vs. Natural Gas
Although they have used
supplemental fuel injection for decades,
U.S. ironmakers in recent years have
aggressively increased their injection
rates of natural gas and, more recently,
pulverized coal. All 40 active blast
furnaces today inject either one or a
combination of fuels, including natural
gas, pulverized coal, oil, tar, and cokeoven gas. Twenty-five furnaces inject
natural gas at rates of up to 250 pounds
per ton of iron produced; 12 furnaces
use PCI at rates of up to 375 pounds/ton.
The volume of natural gas consumed
by U.S. blast furnaces has increased
nearly 90 percent since 1990, from 56.7
million to 106.5 million cubic feet
annually. The acceptance of natural gas
stems from its ready availability, its
relatively low price in recent years, and
its adaptability to injection without
major capital or startup costs. Assuming
a starting coke input rate of 0.500 ton
per ton of iron output (or 1,000 pounds/
ton), natural-gas injection has been
proven by some mills to be capable of
displacing about 25 percent of coke
requirements—and maybe more,
depending on the outcome of current
tests sponsored by the Gas Research
Institute.
Although 250 pounds/ton is the
highest natural-gas injection rate
currently employed, the average rate is
a much lower 125 pounds/ton. At most
blast furnaces, injection is limited to
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between 100 and 200 pounds, because
higher volumes unfavorably lower flame
temperatures and furnace productivity.
Higher gas-injection rates require
increased oxygen enrichment and
higher hot-blast temperatures; this is not
attainable at some blast furnaces
because of limitations in oxygen
processing and the capabilities of their
hot-blast systems. In such cases,
injecting more natural gas would require
significant investments to upgrade
stoves and other hot-blast components
and to make more oxygen available.
Compared to natural gas, PCI has a
much less significant impact on process
temperatures and affords a greater
opportunity for lowering the coke rate.
Steel mills have proven that PCI can
replace 40 percent of a 1,000-pound
coke requirement and can use lowercost, lower-grade coals in place of the
high-grade metallurgical coal needed for
cokemaking.
The disadvantage of PCI is that,
unlike natural-gas injection, it requires
an initial investment of $40–50 million,
approximately two-thirds of which can
be required for coal preparation. Some
blast-furnace operators already injecting
150 pounds or more of natural gas
consider this too high a price to pay for
increasing injection rates an additional
200 pounds or so by switching to PCI.
However, most operators recognize that
a commitment to natural gas leaves
them vulnerable to a repeat of past runups in gas prices.
A number of steel companies with PCI
projects have benefited from creative
arrangements to reduce or avoid the
financial costs of coal preparation. PCI
at Inland, for example, is supported by
a coal-preparation facility jointly funded
by Inland and Northern Indiana Public
Service Company. National will obtain
pulverized coal for its Ecorse, Mich.,
blast furnaces from Detroit Edison
Company.
Likewise, U.S. Steel reduced its PCI
investment at Fairfield, Ala., by
obtaining injectable coal from a
company-owned mine some five miles
away; the coal is transported in
specially designed hopper cars to ensure
it remains dry. USS/Kobe’s PCI unit
uses coal pulverizers provided by Ohio
Edison.
PCI was developed in the early 1960s
by AK Steel’s forerunner, Armco. The
company first used the new technology
commercially at the Ashland plant’s
now abandoned Bellefonte blast furnace
in 1963—the same year Armco
completed construction of the Amanda
furnace there. Ten years later, Armco
installed PCI at Amanda and used it
intermittently at varying injection rates
until establishing in recent years an
average rate of 200 pounds/ton.
Twelve blast funaces in the U.S. now
are equipped for PCI (Table 4). Their
injection rates range from 120 to 375
pounds/ton and average 254 pounds;
blast furnaces can inject as much as 400
pounds/ton, industry managers say.
Raising PCI rates will help blast
furnaces face future constraints on
cokemaking capacity.
Next year Gulf States and National
Steel at Ecorse plan to install PCI. LTV
is considering using PCI at its Cleveland
and Indiana Harbor, Ind., plants,
although it has not yet made a final
decision.
Startups From 1909 to 1980
In the past few years, steelmakers
have made some of their largest
productivity gains at some of the oldest
blast furnaces. U.S. Steel’s Gary No. 8
furnace was built in 1909; rebuilt in
1943; disabled in April 1995 by an
explosion near the top of its stack; and
returned to service in Aug. 1995 after
repairs and an unscheduled reline. No.
8 now produces 40 percent more iron
than it did a few years ago. Equipped to
use PCI at a rate of some 235 pounds/
ton, the No. 8 blast furnace has seen its
coke rate decline to the 0.390 level,
which makes it more efficient at using
coke than some of its counterparts built
60–70 years later.
Roughly 75 percent of the active
furnace population is under 30 years of
age, and 25 percent over (see Table 1).
Startup dates of current U.S. blast
furnaces range from the first decade of
the century to 1980.
Clearly, blast furnaces that have been
rebuilt and retrofitted to take advantage
of technological improvements over the
years have proven capable of operating
indefinitely, and doing so very
effectively. As the furnace population
has been rationalized and the least
efficient units removed from service, age
has become a less relevant indicator of
useful furnace life. Rather, the most
significant influence on future decisions
to maintain or discontinue blast-furnace
ironmaking will derive from
environmental regulations that result in
additional cuts in U.S. cokemaking
capacity.
Father William Hogan of the Society
of Jesus has been a leading authority on
the steel industry for the past 45 years.
His numerous books include
Productivity in the Blast Furnace, The
Development of Heavy Industry in the
Twentieth Century, Economic History of
the Iron and Steel Industry in the
United States (a five-volume work), and,
most recently, Steel in the 21st Century:
Competition Forges a New World Order
(1994). The International Iron and Steel
Institute has named only two honorary
members since its founding in 1967: Fr.
Hogan and Herbert Gienow.
Frank Koelble has worked as a steel
economist and consultant for the past 30
years. His books include Purchased
Ferrous Scrap, An Analysis of the U.S.
Metallurgical Coke Industry, and Direct
Reduction as an Ironmaking Alternative
in the United States. Hogan is director
and Koelble associate director of the
Industrial Economics Research Institute
of Fordham University (Bronx, N.Y.).
THE 43 BLAST FURNACES IN THE U.S. TODAY (TABLE 1)
Co. & capacity coke capacity
(mil. net tpy) 1
Plant
Furnace
Acme (1.17) .................................
S. Chicago, Ill .............................
.....................................................
Ashland, Ky .................................
Middletown, Ohio ........................
Burns Harbor, Ind .......................
.....................................................
Sparrows Pt., Md ........................
Geneva, Utah ..............................
.....................................................
.....................................................
Gadsden, Ala ..............................
E. Chicago, Ind ...........................
.....................................................
.....................................................
A ..................
B ..................
Amanda .......
3 ..................
C .................
D ..................
L ..................
1 ..................
2 ..................
3 ..................
2 ..................
5 ..................
6 ..................
7 ..................
AK Steel (4.12) ............................
sroberts on PROD1PC70 with NOTICES
Bethlehem (8.53) .........................
Geneva (2.45) .............................
Gulf States (1.08) ........................
Inland (5.24) ................................
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Dia. 2
25′0″
19′8″
33′5″
29′4″
38′3″
35′9″
44′3″
26′6″
26′6″
26′6″
26′0″
26′6″
26′6″
45′0″
Rate 3
0.365
....................
0.388
0.353
0.359
0.397
0.430
0.448
0.450
0.455
0.490
0.393
0.448
0.330
E:\FR\FM\09APN2.SGM
09APN2
Year 4
1964R
1970R
1963B
1984R
1972B
1969B
1977B
1963R
1963R
1963R
1966R
1974R
1976R
1980B
(net tpd) 5
3,200
(1,200)(S)
5,300
6,000
7,030
6,590
9,750
2,275
2,250
2,180
2,965
2,500
2,450
9,400
17661
Federal Register / Vol. 72, No. 67 / Monday, April 9, 2007 / Notices
THE 43 BLAST FURNACES IN THE U.S. TODAY (TABLE 1)—Continued
Co. & capacity coke capacity
(mil. net tpy) 1
Plant
Furnace
LTV (7.68) ...................................
Cleveland, Ohio ..........................
.....................................................
.....................................................
Ind. Harbor, Ind ...........................
.....................................................
Trenton, Mich ..............................
.....................................................
Ecorse, Mich ...............................
.....................................................
.....................................................
Granite City, Ill ............................
.....................................................
Dearborn, Mich ...........................
.....................................................
Fairfield, Ala ................................
Gary, Ind .....................................
.....................................................
.....................................................
.....................................................
Mon Valley, Pa ...........................
.....................................................
Lorain, Ohio ................................
.....................................................
Warren, Ohio ..............................
Weirton, WV ................................
.....................................................
.....................................................
Steubenville, Ohio .......................
.....................................................
C1 ................
C5 ................
C6 ................
H3 ................
H4 ................
1 ..................
2 ..................
A ..................
B ..................
D ..................
A ..................
B ..................
B ..................
C ..................
8 ..................
4 ..................
6 ..................
8 ..................
13 ................
1 ..................
3 ..................
3 ..................
4 ..................
1 ..................
1 ..................
3 ..................
4 ..................
1N ...............
5S ................
McLouth 6 (1.24) ..........................
National (6.46) .............................
Rouge (2.62) ...............................
U.S. Steel (12.00) .......................
USS/Kobe (2.30) .........................
WCI (1.50) ...................................
Weirton (2.54) .............................
Wheel-Pitt (2.30) .........................
Dia. 2
27′6″
29′6″
29′6″
29′6″
32′9″
28′6″
28′6″
30′6″
29′0″
28′10″
27′3″
27′3″
20′0″
29′0″
32′0″
28′10″
28′0″
28′0″
36′6″
28′10″
25′3″
28′6″
29′0″
28′0″
27′0″
26′3″
27′0″
25′0″
23′10″
Rate 3
Year 4
0.413
0.407
0.412
0.400
0.421
....................
0.475
0.470
0.463
0.440
0.378
0.380
0.375
0.385
0.420
0.368
0.388
0.390
0.290
0.448
0.443
0.355
0.453
0.470
0.403
0.418
....................
0.405
0.430
(net tpd) 5
1972R
1990R
1989R
1988R
1987R
1956B
1958B
1954B
1951B
1952B
1956B
1961B
1958R
1959R
1978B
1950R
1947R
1943R
1974B
1943R
1930R
1959R
1962R
1980R
1984R
1983R
1977R
1991R
1995R
3,440
4,150
4,350
3,950
5,150
(3,000)(S)
3,400
3,450
3,350
2,800
3,900
4,200
2,275
4,900
6,000
3,700
3,750
3,800
9,425
3,230
2,975
3,600
2,700
4,100
3,770
3,200
(3,100)(S)
2,900
3,400
1 Capacity
of active blast furnaces, representing potential maximum productive capability.
diameter of furnace.
3 Coke rate at full ironmaking capacity is expressed as the net tons of coke input per net ton of iron output.
4 Years are designated B for the year built and R for the year in which a major rebuild was last completed. Relinings are not considered rebuilds.
5 ( ) indicates idle capacity; (S) indicates standby furnaces.
6 Plant temporarily idled in March 1996; company has been sold to Hamlin Holdings Inc., with operations scheduled to restart in early 1997.
2 Hearth
REDUCING THE NUMBER OF U.S. BLAST FURNACES (TABLE 2)
Date 1
Active
2/86 ..........................................................................................................................................................
5/87 ..........................................................................................................................................................
9/88 ..........................................................................................................................................................
10/89 ........................................................................................................................................................
6/90 ..........................................................................................................................................................
8/91 ..........................................................................................................................................................
8/92 ..........................................................................................................................................................
8/93 ..........................................................................................................................................................
8/94 ..........................................................................................................................................................
9/95 ..........................................................................................................................................................
7/96 ..........................................................................................................................................................
1 Dates
Idle
48
45
47
45
46
38
40
40
40
41
40
Total
35
32
25
25
24
19
11
10
9
4
3
83
77
72
70
70
57
51
50
49
45
43
of surveys conducted by Industrial Economics Research Institute, Fordham University.
LOWERING THE COKE RATE (TABLE 3)
[Million of net tons]
U.S. blastfurnace
production
sroberts on PROD1PC70 with NOTICES
Year
1975
1976
1977
1978
1979
1980
1981
1982
1983
.........................................................................................................................................................
.........................................................................................................................................................
.........................................................................................................................................................
.........................................................................................................................................................
.........................................................................................................................................................
.........................................................................................................................................................
.........................................................................................................................................................
.........................................................................................................................................................
.........................................................................................................................................................
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E:\FR\FM\09APN2.SGM
79.9
86.9
81.3
87.7
87.0
68.7
73.6
43.3
48.7
09APN2
Coke
consumed
48.8
51.6
48.5
51.3
50.0
39.1
40.5
23.3
26.3
Coke rate 1
0.611
0.594
0.597
0.585
0.574
0.569
0.55
0.538
0.540
17662
Federal Register / Vol. 72, No. 67 / Monday, April 9, 2007 / Notices
LOWERING THE COKE RATE (TABLE 3)—Continued
[Million of net tons]
U.S. blastfurnace
production
Year
1984
1985
1986
1987
1988
1989
1990
1991
1992
1993
1994
1995
.........................................................................................................................................................
.........................................................................................................................................................
.........................................................................................................................................................
.........................................................................................................................................................
.........................................................................................................................................................
.........................................................................................................................................................
.........................................................................................................................................................
.........................................................................................................................................................
.........................................................................................................................................................
.........................................................................................................................................................
.........................................................................................................................................................
.........................................................................................................................................................
1 Data
51.9
50.4
44.0
48.4
55.7
55.9
54.8
48.6
52.2
53.1
54.4
56.1
Coke
consumed
Coke rate 1
27.4
26.6
22.3
25.5
29.4
29.2
27.5
24.8
25.0
23.7
24.2
24.5
0.528
0.508
0.507
0.527
0.528
0.522
0.502
0.510
0.479
0.446
0.445
0.437
are from American Iron and Steel Institute; coke rate indicates the tons of coke consumed per ton of blast-furnace iron produced.
PULVERIZED-COAL INJECTION (TABLE 4)
Company
Plant
Furnace
AK Steel ............................................................
Bethlehem .........................................................
Ashland .............................................................
Burns Harbor 2 ..................................................
...........................................................................
Gadsden ...........................................................
E. Chicago ........................................................
...........................................................................
...........................................................................
Ecorse ...............................................................
...........................................................................
...........................................................................
Fairfield 2 ...........................................................
Gary ..................................................................
...........................................................................
...........................................................................
...........................................................................
Lorain ................................................................
Amanda .......
C .................
D ..................
2 ..................
5 ..................
6 ..................
7 ..................
A ..................
B ..................
D ..................
8 ..................
4 ..................
6 ..................
8 ..................
13 ................
3 ..................
Gulf States Inland .............................................
National .............................................................
U.S. Steel ..........................................................
USS/Kobe ..........................................................
Year
started up
1973
1994
1994
1997
1993
1993
1993
1997
1997
1997
1995
1993
1993
1993
1993
1994
Rate
(lbs./ton) 1
200
180
260
245
120
320
350P
250P
250P
270
295
235
235
375
315
1 Injection
2 Plant
rate; P is projected; all others are average rates during 1995.
based on granular-coal injection.
Attachment 12—Mittal Steel USA
Works to Restore Furnace at Sparrows
Point, PRNewswire (July 14, 2006)
Attachment 9—See How a Blast
Furnace Works, AISI
The attachment is available at the
following Web site, https://
www.steel.org/AM/Template.
cfm?Section=Home&template=/CM/
HTMLDisplay.cfm&ContentID=12305
Attachment 10—Ironmaking Process
Alternative Screening Study—Volume
I, Summary Report, Lockwood Greene
study for the Department of Energy
(Oct. 2000)
Attachment 15—High Production Costs
Hamper AK Steel’s Middletown Works,
Steel Business Briefing (Aug. 10, 2006)
The attachment is available at the
following Web site, https://
www.mittalsteel.com/NR/rdonlyres/
20253936-859A-42A8-8DECDBC284FDFB6A/1161/
LFurnacerecoveryNR071406.pdf.
High Production Costs Hamper AK
Steel’s Middletown Works
Attachment 13—Ispat Inland
Accelerates Maintenance Outages, Ispat
Inland Press Release (March 7, 2005)
sroberts on PROD1PC70 with NOTICES
The attachment is available at the
following Web site, https://www.ornl.
gov/~webworks/cppr/y2001/rpt/
122325.pdf
The attachment is available at the
following Web site, https://
metalsplace.com/metalsnews/?a=942
Attachment 11—ISG to Repair, Restart
Second Blast Furnace at Weirton Unit,
American Metal Market (July 12, 2004)
Attachment 14—Weirton Workers
Buyout from Online NewsHour,
September 23, 1983
The attachment is available at the
following Web site, https://www.
findarticles.com/p/articles/mi_m3MKT/
is_28-1_112/ai_n6106694.
The attachment is available at the
following Web site, https://www.pbs.org/
newshour/bb/business/july-dec83/
steel_9-23-83.html.
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Thursday, 10 August 2006
AK Steel, trying to lower its labour
costs, is pointing to a year-old analyst’s
report that says slab-making costs at its
flagship Middletown, Ohio works are
nearly the highest on the globe, Steel
Business Briefing has learned.
´
In a communique sent out earlier this
week, AK says a report authored by
World Steel Dynamics’ Peter Marcus,
rates Middletown 147th out of 151 slab
mills in terms of cost per ton of slab.
The steelmaker is attempting to
illustrate that its labour costs have to
come down in order for the plant to be
competitive, not only in North America
but throughout the globe.
An AK spokesman tells SBB,
however, ‘‘We’re not saying all of that
E:\FR\FM\09APN2.SGM
09APN2
Federal Register / Vol. 72, No. 67 / Monday, April 9, 2007 / Notices
is employment’’ costs. He declined to
discuss what the works’ per-ton slab
production costs are.
Steel industry analyst Charles
Bradford says AK likely has a cost
disadvantage on iron ore alone of about
$30/short ton. He says the steelmaker
also probably has a cost penalty on coal,
too. ‘‘Even if they could get competitive
raw materials, they would have a freight
penalty,’’ he adds. But Bradford notes
that care has to be taken in such an
analysis because there is a cost
difference to produce commodity hotrolled coil versus an interstitial-free HR
coil.
In addition to AK, other North
American steelmakers at the bottom of
the Marcus list include Mittal Steel
USA’s Weirton, West Virginia works,
which has since shut its hot end, as the
world’s most costly slab producer.
Severstal North America’s River Rouge
works was found to be the next highest
cost producer in the June 2005 report.
Attachment 16—Dofasco Seals $251m
Purchase of Canadian Iron Ore Miner
QCM, American Metal Market (July 26,
2005)
The attachment is available at the
following Web site, https://
www.findarticles.com/p/articles/
mi_m3MKT/is_29-2_113/ai_n14842699.
Attachment 17—Force Majeure
Clobbers Coke-Short Steelmakers:
Weirton Eyes Option, Blast Furnace
Closure, American Metal Market (Jan.
9, 2004)
The attachment is available at the
following Web site, https://
www.findarticles.com/p/articles/
mi_m3MKT/is_1-5_112/ai_112104367.
Attachment 18—Heat Back on Steel
Makers, The Plain Dealer (February
26, 2004)
The attachment is available at the
following Web site, https://
cleve.live.advance.net/indepth/steel/
index.ssf?/indepth/steel/more/
1077791716314950.html.
Attachment 19—Furnace Will Stay
Idle at Weirton Steel Mill, Associated
Press (Dec. 2, 2005)
Friday, December 2, 2005
Furnace Will Stay Idle at Weirton Steel
Mill
sroberts on PROD1PC70 with NOTICES
Bad Site, High Costs and Age Are Cited
By Vicki Smith, Associated Press
Historically high production costs, an
inconvenient location and old,
inefficient facilities have apparently
doomed hopes of revitalizing a West
Virginia steel mill that once employed
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22:18 Apr 06, 2007
Jkt 211001
13,000 people and now has just 1,300
union workers.
Mittal Steel, the world’s largest
steelmaker, idled the blast furnace at its
Weirton division this summer, laying off
some 750 workers for what the
Independent Steelworkers Union hoped
would be a temporary wait for business
to pick up. But late Tuesday, Mittal told
the union that the furnace will remain
cold, and as many as 800 jobs will be
permanently lost.
‘‘This was a very difficult decision,
since the Independent Steelworkers
Union and all employees have worked
so hard to beat the odds trying to
maintain steelmaking at Weirton,’’ said
Louis Schorsch, chief executive of
Mittal Steel USA. ‘‘However, the
structural disadvantages of Weirton for
these processes entail costs that are too
high to support competitive
downstream facilities.’’
Analyst Michael Locker, president of
Locker Associates in New York, said the
small blast furnace and the steelmaking
Mittal has elsewhere combined to seal
Weirton’s fate.
He said, ‘‘The negative of the
consolidation process is that you have a
comparison going on of plants * * *
within the Mittal family. If they come
out on the short end of the stick, they
can’t justify standing alone—even with
all the hopes of cost reduction and
efforts by the union, which were
mighty.
‘‘You have good finishing facilities at
Weirton that are going to survive, but
the source of the steel is going to be
elsewhere.’’
Analyst Charles Bradford of Bradford
Research-Soleil Securities in New York,
sees Mittal’s flexibility as a benefit of
the industry’s global consolidation.
‘‘When there is softness in the market,
you close the high-cost ones first. Mittal,
just within North America, has more
than a dozen blast furnaces, so they
have the ability to cut one or two and
moderate their business.’’
Mittal, a Netherlands company, took
control of Weirton in April through a
$4.5 billion purchase of former owner
International Steel Group of Richfield,
Ohio. ISG had won a bidding war for
Weirton, the nation’s No. 2 tin producer,
in bankruptcy court in 2004.
Weirton’s steel-production costs have
been among the highest at Mittal, which
has other mills capable of producing
enough steel to meet demand through
2006.
Union spokesman David Gossett said
raw materials are at the root of
Weirton’s problem. Weirton does not
have a coke plant and must buy it at a
high cost on the open market.
PO 00000
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Fmt 4701
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17663
Weirton also must buy iron ore and
have it shipped by rail. Mittal’s
Cleveland mill can get it shipped in
cheaper on Lake Erie.
Weirton is also struggling with high
gas prices in a mill that Gossett said
doesn’t use fuel as efficiently as it
could.
Bradford predicts Weirton’s blast
furnace will only be restarted if and
when every other Mittal furnace is at
capacity.
But ISU President Mark Glyptis said
he believes Mittal is committed to
maintaining an operation in Weirton,
and that the mill is a key part of its
strategy to sell tin.
Schorsch acknowledged in a
statement that Mittal wants to
reconfigure the Weirton plant around
tinplate.
Attachment 20—The shipping news &
forecast: District ports face many
competitive challenges, but whether
they sink or swim over the long term
will likely depend on infrastructure
improvements, Minneapolis Federal
Reserve fedgazette (January 2003)
The attachment is available at the
following Web site, https://www.
minneapolisfed.org/pubs/fedgaz/03-01/
shipping.cfm.
Attachment 21—Weirton Files for Ch.
11; 1,000 Ohio Jobs Affected,
Associated Press (May 20, 2003)
Tuesday, May 20, 2003
Weirton Steel Files for Ch. 11
1,100 Ohio Jobs Affected
By Vicki Smith
The Associated Press
WEIRTON, W.Va.—Weirton Steel Corp.,
the nation’s sixth-largest integrated steel
maker and No. 2 producer of tin, filed
for Chaper 11 bankruptcy protection
Monday.
The employee-owned company
located across the Ohio River from
Steubenville, Ohio, held on while an
import crisis took down dozens of
competitors, but racked up more than
$700 million in losses over five years.
Weirton Steel employs 1,100 Ohioans.
President and CEO John Walker said
the company has obtained a $225
million financing package that will
allow it to keep operating while it
reorganizes.
Walker had been in the middle of a
plan to cut costs by $120 million when
Weirton Steel’s board of directors voted
Monday to file for bankruptcy.
‘‘In the past year, we did everything
we could do outside the bankruptcy
venue before taking this necessary
E:\FR\FM\09APN2.SGM
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17664
Federal Register / Vol. 72, No. 67 / Monday, April 9, 2007 / Notices
sroberts on PROD1PC70 with NOTICES
step,’’ Walker said. ‘‘Our previous
initiatives strengthened the company,
but it became increasingly evident in
the current industry climate that
Chapter 11 reorganization is the only
remaining solution to address our
liability issues.’’
In its bankruptcy filing, Weirton Steel
said it had about $654.5 million in
assets and about $1.41 billion in debts
as of March 31. The company expects to
file a reorganization plan within about
six months.
Walker said the recent U.S. SteelNational Steel and International Steel
Group-Bethlehem Steel mergers, along
with a federal $250 million loan
package awarded to WheelingPittsburgh Steel, left his company with
no options for expansion.
Weirton’s survival strategy had
centered on having the nation’s largest
tin mill. Only U.S. Steel produces more
tin-plated steel than Weirton, where tin
accounts for 38 percent of production
and 50 percent of revenues.
Monday’s filing surprised a steel
analyst who said Weirton Steel had
seemed to ‘‘be bumping along.’’
But the company was squeezed by
rising energy and material costs and
declining prices for tin products, said
Michael Locker, president of Locker
Associates Inc. and author of the Steel
Industry Update Newsletter.
The Independent Steelworkers Union
had helped Walker trim $38 million,
approving a one-year contract that cut
pay 5 percent, canceled a planned raise
and froze accrued pension benefits. The
company planned to cut an additional
$34 million by asking the 3,600 active
employees and 4,600 retirees and
dependents for health-care givebacks.
Retirees, however, had been slow to
embrace the request, which asked that
they help cover the cost of health
insurance with a $200 monthly
deduction from their pension checks.
They also faced higher co-payments for
VerDate Aug<31>2005
21:50 Apr 06, 2007
Jkt 211001
prescription drugs and doctor visits.
Weirton Steel is seeking court approval
to create a committee of retirees to
address the pension issues.
ISU president Mark Glyptis, who sits
on the board of directors, opposed the
bankruptcy filing.
‘‘Today, our senior management
effectively gave up and conceded
defeat,’’ he said. ‘‘But the working
people of Weirton Steel will never
surrender. We will not give up.’’
Attachment 22—Testimony of Bill
Stephans, Division Manager for TMP at
Mittal Steel USA’s Weirton Facility
from Hearing Transcript, In the
Matter Of: Tin and Chromium
Coated Steel Sheet from Japan, Inv.
No. 731–TA–860 (Review) (April 27,
2006)
The attachment is available at the
following Web site, https://
www.usitc.gov/trade_remedy/731_
ad_701_cvd/investigations/2005/tin_
chromium_steel/PDF/Tin%20and%
20chromium%20steel%2004-27-06.pdf.
Attachment 23—ISU Irked by Mittal
Steel’s Plan To Shut Weirton
Galvanizing Line, American Metal
Market (Feb. 3, 2006)
ISU Irked by Mittal Steel’s Plan To
Shut Weirton Galvanizing Line
By Sam Kusic
PITTSBURGH—Mittal SteeL USA Inc.
plans to shut down the galvanizing line
at its Weirton, W.Va., plant, eliminating
25 to 40 jobs, and refocus the facility
entirely on tinplate products.
The move comes two months after the
company sent official notices to workers
that the plant’s blast furnace, idle for
much of last year, would be closed
permanently.
‘‘The (galvanizing) line does not fit
into the plans,’’ a Mittal Steel USA
spokesman said, adding that the
Wierton line costs more to operate than
other comparable facilities it owns.
PO 00000
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Fmt 4701
Sfmt 4703
But Mark Glyptis, president of the
Independent Steelworkers Union (ISU)
at Weirton, said the union had been
working toward lowering the line’s
operating costs. ‘‘ Its a good line and one
that ought to be running in this
organization,’’ he said. ‘‘We did a great
deal of work to keep that line in
operation.’’
The closure, set to take place in two
to three months, follows the layoff of
about 450 people when the Chicagobased company decided to indefinitely
close its iron and steelmaking
operations there in November. The hot
end previously had been temporarily
idled since May, when steel prices were
falling due to bloated inventories
nationwide.
The closure ends nearly 100 years of
steelmaking at the plant, which was a
founding piece of Weirton Steel Corp. in
1909. In 1984, its employees bought the
plant, at the time making it the world’s
largest wholly employee-owned
company. In 2003, International Steel
Group Inc. (ISG) purchased the
business, and Mittal bought ISG in a
multibillion-dollar deal in April 2005.
With the closures, only the plant’s
hot- and cold-rolled mills and its
tinplating operations remain intact. If
there is good news, Glyptis said, it’s that
the union was able to work with the
company to keep the hot-roll mill open,
saving about 200 jobs.
Mittal had been reviewing whether to
shutter the hot-roll mill, but ultimately
decided against it. ‘‘It’s one of the better
hot mills in operation,’’ Glyptis said,
adding that as the plant increases its
tinplating operations, jobs are being
added. ‘‘It’s kind of a roller coaster of
good news and not-so-good news.’’
Attachment 24—Excerpts of Testimony
from Hearing Transcript, In the
Matter Of: Tin and Chromium
Coated Steel Sheet from Japan, Inv.
No. 731–TA–860 (F) (June 29, 2000)
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Attachment 25—Brazil Slab Hits
$555/T In Tight Export Market,
American Metal Market (June 5, 2006)
Brazil Slab Hits $555/T in Tight Export
Market
By Diana Kinch
Vitoria, Brazil—Export prices for steel
slab have risen to $555 a tonne f.o.b.
Brazil and could continue to rise due to
˜
tight world supplies, Cia. Sider Aßrgica
˜
de TubarA£o (CST) said late Thursday.
The slab producer, majority owned by
Luxembourg-based steelmaker Arcelor
SA, said it had just closed a deal to sell
slab to a U.S. buyer at $555 a tonne,
although the tonnage was not disclosed.
‘‘Pressure continues on prices
following the Chinese pulling out of the
slab export market due to China’s
charging of export taxes,’’ a CST source
said.
(In fact, China apparently has delayed
implementation of higher export taxes
on steel products until at least July 1.
But Chinese exporters reduced slab and
billet offers in May in anticipation of the
anticipated 5- to 10-percent tax, and as
yet there is no sign of any rebound in
slab exports, according to reports out of
China.)
The other major factor influencing
Brazilian export prices is the loss of the
˜
No. 3 blast furnace at Cia. Sider Aßrgica
Nacional (CSN) in January in what was
described at the time as a minor
accident involving a dust collection
system. The furnace, responsible for 60
percent of CSN’s raw steel output of 6
million tonnes per year, was expected to
return to service in June, but now
sources said they don’t expect it to
restart until next month at the earliest.
CSN reportedly has ordered 1 million
tonnes of slab to replace the lost
production but so far has received only
300,000 tonnes because of the market
tightness, sources said.
CST did not confirm whether it sees
the delay in bringing on-stream its new
No. 3 blast furnace as a market factor.
The new 2.5-million-tonne-per-year
furnace, which is now more than 90
percent complete, will probably be
inaugurated in early 2007 because of the
impact on a recent construction
workers’ strike at the site, a source close
to the furnace project said (see story,
page 6).
sroberts on PROD1PC70 with NOTICES
Attachment 26—Wheeling-Pittsburg
Makes Loss, Despite Rising Market,
Steel Business Briefing (May 11, 2006)
Wheeling-Pittsburgh Makes Loss,
Despite Rising Market
Thursday, 11 May 2006
Wheeling-Pittsburgh Corp, the
holding company of Wheeling-
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Pittsburgh Steel, is reporting a $2.1m
net loss for the first quarter, compared
with $8m in earnings in the first quarter
of 2005. The sheet steel producer had a
$49m cost increase, Steel Business
Briefing understands.
Wheeling-Pittsburgh, in talks with
Brazil’s CSN to form a slab rolling
alliance, shipped 681,000 short tons in
Q1, up substantially from 523,000 s.t
shipped in Q1 2005 when the company
suffered an equipment failure. However,
sales were made at an average of $739/
s.t a year ago, declining to $680/s.t in
the most recently completed quarter.
CSN is interested in having its slabs
rolled by Wheeling-Pittsburgh, which
has about 600,000 s.t/year of excess hotrolling capacity. CSN is also discussing
taking a minority stake in the West
Virginia steelmaker.
‘‘While our first quarter loss
represented an improvement from the
fourth quarter of 2005, it was a
disappointment given current demand
for our products,’’ says company CEO
James Bradley.
Attachment 27—Esmark To Shut
Wheeling-Pitt BF If Bid Succeeds,
Steel Business Briefing (Aug. 23, 2006)
Esmark To Shut Wheeling-Pitt BF If Bid
Succeeds
Wednesday, 23 August 2006
Esmark, the U.S. service centre
consolidator in a proxy fight for control
of Wheeling-Pittsburgh Steel, plans to
shutter the sheet producer’s Mingo
Junction, Ohio blast furnace and rely
solely on its new electric furnace, in
addition to purchased slabs, Steel
Business Briefing understands.
In a television interview with a
Wheeling, West Virginia television
station, brothers James and Craig
Bouchard of Esmark say they plan to
shut the BF because it is not costeffective. SBB could not reach the
Bouchards for further comment. Esmark
has not filed documents with regulators
detailing its plans.
The interview preceded WheelingPittsburgh’s response to a United
Steelworkers assertion that the
steelmaker violated its labour contract
by not giving the union the same
amount of time to make a competing bid
for the company that Brazilian suitor
CSN was given.
In a 21 August letter to USW officials,
Wheeling-Pittsburgh CEO James Bradley
notes the union has known about the
potential hook-up with CSN since early
July and that the USW ‘‘has no
compelling basis’’ to request more time
given its support of the Esmark
proposal. He also again criticises the
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Esmark bid as inferior to CSN’s
proposal.
Attachment 28—Arcelor Brasil Sets
Sights on New Slab Plant, American
Metal Market (March 22, 2006)
Arcelor Brasil Sets Sights on New Slab
Plant
By Diana Kinch
Vitoria, Brazil—Arcelor Brasil SA is
studying the possibility of building a
3.5-million-tonne-a-year steel slab-forexport plant, probably in conjunction
with Cia. Vale do Rio Doce (CVRD), at
Anchieta in Espirito Santo state.
The plant would be about 60
kilometers (37 miles) from the existing
˜
˜
Cia. SiderAßrgica de TubarA£o (CST)Arcelor Brasil slabmaking and hotrolled coil plant, company executives
said during a press conference.
CVRD announced a month ago that it
was seeking partners for a new
slabmaking venture at Anchieta, in
which it would like to hold a minority
participation. According to the CVRD
announcement, the final capacity of
such a plant would be around 5 million
tonnes a year.
‘‘We would probably start off with 3
million to 3.5 million tonnes per year,’’
a spokesman said.
˜
Usinas SiderAßrgicas de Minas Gerais
SA (Usiminas), based in Belo Horizonte,
which also is considering building new
slabmaking capacity in Brazil,
reportedly isn’t involved in the
Anchieta project talks.
CST-Arcelor Brasil is expected to
expand its own steelmaking capacity to
9 million tonnes a year by 2012, after
˜
which its current site at TubarA£o will
be saturated, the spokesman said.
CST-Arcelor Brasil later this year will
bring on-stream its third blast furnace,
boosting its annual steelmaking capacity
from 5 million tonnes currently to 7.5
million tonnes, of which some 5 million
tonnes will be used for merchant slab
production.
The steelmaker currently produces
some 2.5 million tonnes of hot-rolled
coil a year and is expected to double its
hot-rolled coil mill capacity by 2008 in
what should be a relatively economic
investment.
Attachment 29—CST to Hike Slab
Sales to Dofasco, American Metal
Market (March 22, 2006)
The attachment is available at the
following Web site, https://
www.findarticles.com/p/articles/
mi_m3MKT/is_11–3_114/ai_n16119523.
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Attachment 30—Gerdau Acominas
Charging Into Slab Mart, American
Metal Market (June 30, 2006)
sroberts on PROD1PC70 with NOTICES
Gerdau Acominas Charging Into Slab
¸
Mart
By Diana Kinch
Ouro Branco, Brazil—Gerdau
¯
AA§ominas SA will step up production
of merchant slab, particularly of special
grades, by installing its first continuous
slab caster.
The 3-million-tonne-per-year slab
caster will operate initially at a rate of
1.5 million tonnes annually when it
starts up in two years, with output
directed at the export market, Jorge
Gerdau Johannpeter, Gerdau SA
chairman and president, announced
Wednesday.
¯
Currently, Gerdau AA§ominas,
located at Ouro Branco, Minas Gerais
state, produces less than 200,000 tonnes
of merchant slab per year. Most of its
current 3 million tonnes of annual raw
steel output is sold as billet, bloom, wire
rod and sections.
‘‘The move into slab is in response to
¯
market demand,’’ Gerdau AA§ominas
sales director Alberto Huallem said,
adding that talks have already taken
place with possible clients abroad.
The move into large-scale slab export
¯
will bring Gerdau AA§ominas into
direct competition with both Cia.
¯
SiderAßrgica de Tubarao and Cia.
¯
SiderAßrgica Nacional, Huallem said.
‘‘But the market is big enough for
everyone,’’ he added.
The plant is working to boost its raw
steel output to 4.5 million tonnes per
year beginning in the second half of
2007, when its No. 2 blast furnace using
Chinese technology, currently under
construction, is due on-stream as part of
a $1.5-billion investment.
The extra capacity will be used
initially to produce more billet, and
later slab for export once the slab caster
comes on-stream in 2008, Gerdau
¯
AA§ominas industrial director Manoel
¯
Vitor de MendonA§a said.
‘‘The slab caster is a new
development, recently approved by the
board, and will cost $275 million,’’
Gerdau Johannpeter said. Proposals
from potential suppliers are still being
considered and the supplier should be
confirmed by the end of this year.
¯´
Luiz AndrAe Rico Vicente, Gerdau
¯
AA§ominas president, said that the
caster will make only high-value grades.
‘‘Our company trend is to steer away
from commodity grades. We want to
produce API and interstitial-free grades
because the market is hungry for these
products,’’ he said.
¯
Currently, Gerdau AA§ominas sells
70 percent of its products for export,
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21:50 Apr 06, 2007
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billet being its principal product. But its
relatively new sections rolling mill is
aimed principally at the domestic
construction industry.
Gerdau Johannpeter indicated that the
installation of a 3-million-tonne slab
caster is to prepare for possible future
¯
expansions of the Gerdau AA§ominas
works, which was envisioned as a 10million-tonne-per-year steelmaker when
it was originally set up 20 years ago by
the Brazilian state.
‘‘We are already studying the
possibility of a further expansion to 6
million or 6.5 million tonnes of crude
steel capacity,’’ Rico Vicente said. ‘‘We
are being advised by (Japan’s JFE Steel
Corp.) on these studies, which should
be completed by the end of this year.’’
Attachment 31—CSA Steel Project
Receives License, American Metal
Market (July 6, 2006)
CSA Steel Project Receives License
By Diana Kinch
˜
Rio de Janeiro—Cia. SiderAßrgica do
˜
AtlA¢ntico (CSA), the 4.4-milliontonne-per-year slab-for-export joint
venture to be built in Sepetiba, Rio de
Janeiro state, by Germany’s
ThyssenKrupp Stahl AG and Brazil’s
Cia. Vale do Rio Doce, has been granted
a preliminary environmental license
despite protests by local fishermen.
Notice that Rio de Janeiro state
˜ ˜
environmental authority FundaA§A£o
Estadual de Engenharia do Meio
Ambiente granted the license to CSA
was published in the state’s official
gazette Monday.
The preliminary environmental
license basically determines the site of
the new works and will enable the
steelmaking project to proceed with
equipment purchases. The $2.4-billion
CSA is slated for start-up in 2008, with
all output aimed for export.
Attachment 32—North America at
Top of TK’s Agenda, American Metal
Market (August 11, 2006)
North America at Top of TK’s Agenda
By Scott Robertson
Pittsburgh—ThyssenKrupp AG,
¨
Dusseldorf, Germany, is sharpening its
focus on North America, with plans to
take a significant share of the U.S.
carbon and stainless steel markets.
The company said Friday it had
approved a project development budget
of $50 million, in effect a feasibility
study into building a $2.9-billion carbon
and stainless steel mill in the southern
United States.
ThyssenKrupp executives termed the
proposal to build a mill a ‘‘backup plan’’
in case the company’s deal to acquire
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Dofasco Inc., Hamilton, Ontario, from
Arcelor SA-Mittal Steel Co. NV falls
through. But it seems likely the project
will move forward, given the protective
measures Arcelor took to secure Dofasco
as it attempted to fight off a Mittal
takeover in early negotiations.
‘‘Our first priority is the acquisition of
Dofasco,’’ Ekkehard D. Schulz,
executive board chairman of
ThyssenKrupp, said. ‘‘But in case that is
not possible, we have to look for
opportunities to develop our (North
American) strategy.’’
That would appear to make building
a mill the likely option, especially given
that ThyssenKrupp’s announcement
comes less than a week after Gonzalo
Urquijo, senior executive vice president
and chief financial officer of Arcelor,
said it appears ‘‘impossible’’ for Dofasco
to be sold given its control by a ‘‘Dutch
trust.’’
ThyssenKrupp has been looking to
increase its position in North America
for years and reportedly had eyed the
purchase of AK Steel Corp.,
Middletown, Ohio, or some form of tieup with U.S. Steel Corp., Pittsburgh.
The company also reportedly looked at
acquiring the Sparrows Point, Md.,
plant of Mittal Steel USA Inc. if the
Dofasco deal fell through.
Now it has turned its focus to a
greenfield project that would comprise
carbon and stainless steel
manufacturing. The plan contemplates
the construction of a hot strip mill by
ThyssenKrupp Steel AG that would be
used to process slab from
ThyssenKrupp’s new Cia. Siderurgica
do Atlantico (CSA) steel mill in Brazil.
The new U.S. plant also would feature
cold-rolling and hot-dip galvanizing
capacity for carbon flat products. The
1.8-billion-euros ($2.3-billion) carbon
plant would produce about 4.5 million
tonnes of steel per year.
At the same time, ThyssenKrupp
Stainless AG would spend around 500
million euros ($636 million) to build a
melt shop with an annual capacity of up
to 1 million tonnes of slab, which would
be processed on the hot strip mill. A
cold-rolling facility also would be
included, which in its initial phase
would be designed to produce 325,000
tons of cold strip and 100,000 tons of
pickled hot strip. In addition,
ThyssenKrupp Mexinox would be
supplied with hot strip from the United
States as starting material.
ThyssenKrupp said sites in Alabama,
Arkansas and Louisiana are under
consideration for the project, but gave
no timetable as to when construction
might begin. Locating in that region
would place the company in a
geographic position to supply steel to
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Federal Register / Vol. 72, No. 67 / Monday, April 9, 2007 / Notices
automotive transplant companies
throughout the Southeast. It also would
place the proposed mill in direct
competition with SeverCorr LLC, a
carbon steel mini-mill now under
construction in Columbus, Miss., that
plans to supply the automotive
transplants. SeverCorr is on track to
begin production in late 2007.
ThyssenKrupp executives stressed
that negotiations aimed at acquiring
Dofasco would continue over the next
few days and that the mill project would
be undertaken only if those negotiations
fail.
‘‘Dofasco is our top priority,’’ said A.
Stefan Kirsten, chief financial officer
and a member of the executive board of
ThyssenKrupp. ‘‘The greenfield strategy
is a backup strategy. We need a Nafta
strategy. If there is any chance that we
do not get Dofasco, we do not want to
be unprepared. We do not want to put
our steel strategy into the hands of a
third party. What we have done is fund
a feasibility study. We have not agreed
to build a steel plant in the U.S. This is
a prudent company.’’
ThyssenKrupp has been prudent
enough, Kirsten said, to review what
adding such capacity would mean to the
U.S. market. He said the U.S. steel
industry does not produce all the steel
the country needs and relies on imports
to provide anywhere from 8 million to
12 million tons per year to make up the
difference. ThyssenKrupp’s plan, he
said, is to displace those imports.
The entire plan could be scrapped,
Kirsten said, if ThyssenKrupp gets
Dofasco. ‘‘If we get Dofasco, we will
revisit our strategy,’’ he said. ‘‘We
already have achieved a strong position
in stainless (in the Nafta region) with
our Mexican plant. This strategy (to
build a new mill) is something we
would be sure to revisit when the
moment comes.’’
Attachment 33—Groundwork Laid
For Brazil’s Ceara Slab Project,
American Metal Market (September 1,
2006)
sroberts on PROD1PC70 with NOTICES
The attachment is available at the
following Web site, https://
www.findarticles.com/p/articles/
mi_m3MKT/is_49-5_113/ai_n15981124.
Attachment 34—CSN May Lift Slab
Capacity Of Two Projects, American
Metal Market (September 1, 2006)
The attachment is available at the
following Web site, https://
www.findarticles.com/p/articles/
mi_m3MKT/is_35-1_114/ai_n16726710.
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Attachment 35—Brasil’s Usiminas
Casts Sights Abroad For New Slab
Project Partner, American Metal
Market (August 29, 2006)
The attachment is available at the
following Web site, https://
www.findarticles.com/p/articles/
mi_m3MKT/is_34-3_114/ai_n16715616.
Attachment 36—Russia’s Severstal
Wants to Ship More Steel to U.S.,
Reuters (February 2, 2004)
Russia’s Severstal Wants To Ship More
Steel to U.S.
Reuters, 02.02.04, 7:56 AM ET
Moscow, Feb 2 (Reuters)—Russian
steel giant Severstal
, fresh from its first
acquisition in the United States, said on
Monday it would ask the U.S.
Commerce Department to allow it to
ship more steel to the United States.
Last Friday, Severstal completed the
acquisition of bankrupt U.S. firm Rouge
Industries Inc, one of the largest
suppliers of steel to car giants such as
Ford Motor (nyse: F—news—people)
Co.
The purchase, likely to increase
Severstal’s presence in the global car
market, was the second move by a major
Russian metals company into the U.S.
market after Norilsk Nickel
took over
U.S.-based platinum firm Stillwater
Mining (nyse: SWC—news—people) Co.
‘‘We would like to present Rouge
Industries (nyse: ROU—news—people)
with a plan for its financial
revitalisation by this spring,’’ said
Severstal spokeswoman Olga Yezhova.
‘‘As part of this plan we intend to ask
the U.S. Commerce Department to allow
us to supply more steel slab there.’’
Severstal, one of Russia’s biggest
exporters of steel, had previously said
foreign firms with U.S. assets tended to
obtain such permission. The company
shipped a mere 2,000 tonnes of steel
and products to the United States last
year.
But Washington’s recent decision to
abolish three-year steel import duties
that the United States slapped on
countries including Russia, is likely to
trigger major export growth from Russia.
Dmitry Goroshkov, Severstal’s sales
director, said in a recent media
interview that Severstal could sell
‘‘hundreds of thousands of tonnes of
steel’’ to the United States this year as
a result.
Yezhova said Severstal had never
supplied slab to Rouge before. Severstal
plans to invest up to $45 million a year
in its U.S. partner.
A U.S. bankruptcy court has allowed
the sale of Rouge to Severstal for about
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$285.5 million. Through its U.S.
vehicle, Severstal has also bought
Rouge’s 50 percent stake in Double
Eagle Steel Coating Company—the
world’s largest electro-galvanising line
that produces galvanised sheet steel for
cars. Severstal North America has also
acquired Rouge’s 48 percent stake in
Spartan Steel Coating, a hot dip
galvanizing firm.
Attachment 37—Tin and Chromium
Coated Steel Sheet from Japan, Inv.
No. 731–TA–860 (Review), USITC Pub.
3860 (June 2006) at V–8
The attachment is available at the
following Web site, https://
hotdocs.usitc.gov/docs/pubs/701_731/
pub3860.pdf.
Attachment 38—Tin and Chromium
Coated Steel Sheet from Japan, Inv.
No. 731–TA–860 (Review), USITC Pub.
3860 (June 2006) at Table III–8
The attachment is available at the
following Web site, https://
hotdocs.usitc.gov/docs/pubs/701_731/
pub3860.pdf.
Attachment 39—Mittal Shows Little
Interest in Weirton Furnace Sale,
American Metal Market (May 5, 2006)
Mittal Shows Little Interest in Weirton
Furnace Sale
By Scott Robertson
Pittsburgh—Mitchell A. Hecht, former
chief financial officer at International
Steel Group Inc., wants to buy and
restart two idle blast furnaces in
Weirton, W.Va. Standing in his way, he
says, is the inattention of the furnaces’
current owner, Mittal Steel Co NV., the
world’s largest steelmaker.
‘‘I know right now they have bigger
fish to fry,’’ Hecht said about Mittal
Steel’s efforts to acquire Arcelor SA, the
world’s second-largest steel producer.
‘‘But I think once they can focus on this,
they’ll find it’s a win-win-win
situation’’ for Mittal, for Hecht’s
recently formed Hamsphire Steel
Investments and for as many as 200
unemployed steelworkers in West
Virginia.
Hecht confirmed Thursday that he has
made an offer to buy the former Weirton
Steel Corp. blast furnaces from Mittal
Steel USA Inc. Those furnaces were
idled a year ago when Mittal decided to
reduce steel production to better align it
with demand at the time. The company
never brought back the furnaces—
among the highest cost in Mittal’s
arsenal—in-stead redirecting efforts on
the Weirton plant’s tinplate business.
Hecht envisions starting a new
company around the furnaces with an
initial investment of about $10 million,
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Federal Register / Vol. 72, No. 67 / Monday, April 9, 2007 / Notices
including the purchase price.
Additional working capital would be
needed as well.
Employees of the new company
would receive an unspecified
ownership interest. Hecht said
employee involvement would not be on
the order of an employee stock
ownership plan (ESOP), the likes of
which once operated at Weirton Steel.
‘‘It’s not going to be an ESOP. But I want
the employees to be involved,’’ he said.
‘‘The furnaces are in good shape,’’
Hecht said. ‘‘They would require some
prep work to bring them back. We’re not
talking about major dollars initially.
Long-term, I think we are looking at
investment on the level of several tens
of millions of dollars.’’
His plan is to sell pig iron produced
on-site and invest further in alternative
methods of ironmaking.
‘‘We think it is a win for all parties,’’
he said. ‘‘It’s a win for the (Independent
Steelworkers Union) in that it would
bring people back to work. It’s a win for
Mittal because it would allow them to
enhance their good standing with the
union, in the community and in the
region. And it would be a win for us
because we think we can make money
selling pig and trying to invest in
alternate methods of ironmaking. I have
become intrigued over the past year
with advances in alternative ironmaking
that are being made in other countries.
I think there are some positive things
that can be done in that area.’’
The ISU, which represents hourly
workers at what is now known as Mittal
Steel-Weirton, expects 80 jobs would be
created by restarting one furnace and as
many as 200 jobs if both furnaces are
operating, according to Mark Glyptis,
president of the ISU. About 1,000 union
jobs have been eliminated at Mittal
Steel-Weirton since the furnaces were
idled.
Glyptis indicated that Mittal Steel
appeared unwilling to part with the
assets.
Hecht expressed a more positive view.
‘‘I have made an offer to them and they
have responded to that offer with some
questions,’’ he said. ‘‘I have responded
to their questions and we are moving
the process forward. Frankly, they are
thinly staffed at this point and their
attention is diverted to what they are
doing with Arcelor. I think once they get
through (dealing with Arcelor) and have
a chance to focus on this offer, they’ll
see it as something positive.’’
Hecht said he has not heard anything
negative from Mittal with regard to his
offer. ‘‘We are going through the
process. Mittal Steel USA is a relatively
small part, about 10 percent, of the
global company. Right now (the parent
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Jkt 211001
company) has their attention elsewhere.
I am confident that once they turn their
attention and get focused on this offer,
we’ll be able to get something done.’’
Hecht’s Hampshire Steel Investments
is a private hedge fund that aims to
invest in steel equities. Before becoming
involved with International Steel Group,
which was acquired by steel mogul
Lakshmi N. Mittal last year and merged
with his other U.S. holdings to form
Mittal Steel USA, Hecht spent time with
Bankers Investment, PaineWebber Inc.
and as an independent consultant.
Attachment 40—Mittal Plans to Sell
Dofasco, Hecht Waits for Weirton,
Steel Business Briefing (August 16,
2006)
Mittal Still Plans To Sell Dofasco, Hecht
Waits for Weirton
Wednesday, 16 August 2006
Whilst the Arcelor side of the Arcelor
Mittal merger maintains that Dofasco
cannot be sold to ThyssenKrupp, there
still appears to be a differing opinion
coming from the Mittal camp. In fact,
that opinion seems strong enough that
Mittal Steel USA declines to say if one
of its other tinplate plants will be sold
to satisfy regulators’ concerns.
A Mittal Steel USA spokesman tells
Steel Business Briefing that no decision
is forthcoming shortly on whether the
Sparrows Point, Maryland works or the
Weirton, West Virginia works will be
sold to comply with U.S. Justice
Department concerns over a controlling
interest in the U.S. tin mill products
market place.
He says that’s because European
management—at least those from the
Mittal side of the equation—still believe
Dofasco can be sold to TK under an
agreement the two sides forged in
January.
Meanwhile, Mitch Hecht, the former
ISG executive who has expressed an
interest in Weirton’s now-shuttered hot
end, tells SBB he’s still interested in the
slab making operation and that he is
also willing to partner with the works’
independent union to purchase the
rolling operations as well if Mittal is
keen to sell them.
Saying the Weirton hot strip mill ‘‘is
a very attractive asset,’’ Hecht says he
will bring in financial partners to again
combine the rolling and finishing
operations with the hot end to make the
works profitable.
He adds, however, ‘‘We’re sitting here
waiting to see which way Mittal will
go’’ with the sale of one of the
properties.
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17673
Attachment 41—‘‘HHI Impact of
Alternative Divestiture Scenarios’’
Arcelor-Mittal Merger—Competitive
Impact for U.S. Tin Consumers
HHI Impact of Alternative Divestiture
Scenarios
We calculate the HHI for the U.S. tin
market using market shares reported in
the DOJ Competitive Impact Statement.
Market shares for the two foreign
suppliers (Rasselstein and Corus) was
estimated using U.S. import statistics.
Prior to the Mittal-Arcelor merger we
estimate the market shares as follows:
Market
share
(percent)
USS ..............................................
Mittal .............................................
Ohio Coatings ...............................
Dofasco-Arcelor-EU ......................
Rasselstein ...................................
Corus ............................................
44
31
8
6
5
6
Mittal’s market share (31%) can be
divided into Weirton (18.6%) and
Sparrows Point (12.4%). Arcelor’s
market share can be divided into
Dofasco (4.0%) and Arcelor-EU (2.0%).
In the following pages we present a
separate HHI calculation for each
potential divestiture. Given that certain
options involve the high likelihood that
a U.S. firm will fail, we are forced to
make an assumption about how the
surviving firms’ market share will be
reallocated. For simplicity we assume
that the surviving firms’ market share
will grow in proportion to their current
share.
For instance, if Weirton is divested by
Mittal-Arcelor but subsequently fails,
18.6% of the tin market will disappear
and 81.4% survives. We assume that the
surviving firms’ market share will
remain in proportion to their current
shares. That is, USS’s current market
share is 44%; our assumption implies
that USS’s market share following the
failure of Weirton would be 44%/
(81.4%) = 54.05%
We stress that our assumption is very
optimistic (i.e., pro-competitive) as it
implies the foreign suppliers’ market
share also increases. Given the U.S. tin
industry’s protectionist history, such
market share increases could easily
result in an antidumping petition
against foreign suppliers. As
exemplified by the 2000 tin case against
Japan antidumping actions often result
in the foreign country exiting the U.S.
market. This prospect makes it even
more imperative that the DOJ pursue a
divestiture that maximizes that chance
that all U.S. production will remain
viable.
E:\FR\FM\09APN2.SGM
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Federal Register / Vol. 72, No. 67 / Monday, April 9, 2007 / Notices
HHI TIN MARKET—SUMMARY TABULATION
[Eastern U.S. Regional Market]
Loss of Mkt
size (%)
HHI
Market Condition (Pre-merger) ........................................................................................................................................
Market Condition (Post-merger)—No Divestiture ............................................................................................................
3,058
3,446
....................
....................
Change in HHI ..........................................................................................................................................................
Market Condition (Post-merger)—Weirton Divested (independent):
Weirton Survives (highly unlikely) ............................................................................................................................
Weirton Fails (very likely) .........................................................................................................................................
Market Condition (Post-merger)—Sparrows Point Divested (independent):
Weirton Survives (unlikely beyond the very short term) ..........................................................................................
Weirton Fails (likely within a few years) ...................................................................................................................
Market Condition (Post-merger)—Sparrows Point Divested (independent):
S–Point TMP Operations Survive ............................................................................................................................
S–Point TMP Operations Shuttered .........................................................................................................................
Market Condition (Post-merger)—Sparrows Point Divested (to USS):
S–Point TMP Operations Survive ............................................................................................................................
S–Point TMP Operations Shuttered .........................................................................................................................
Market Condition (Post-merger)—Dofasco Divested (independent)
Market Condition (Post-merger)—Dofasco Divested to TK
388
....................
2,761
3,645
....................
18.6
2,836
3,421
....................
18.6
2,836
3,495
....................
12.4
3,927
3,495
3,182
3,222
....................
12.4
....................
....................
Prepared by WFG
Competitive Impact Analysis:
Alternative Remedies
HHI Tin Market
Eastern U.S. Regional Market
MARKET CONDITION (PRE-MERGER)
Mkt share
USS ..........................................................................................................................................................................
Mittal ........................................................................................................................................................................
Ohio Coatings ..........................................................................................................................................................
Dofasco-Arcelor-EU .................................................................................................................................................
Rasselstein ..............................................................................................................................................................
Corus .......................................................................................................................................................................
HHI ...........................................................................................................................................................................
44%
31%
8%
6%
5%
6%
3,058
MShr-Sqr
0.19360
0.09610
0.00640
0.00360
0.00245
0.00366
........................
MARKET CONDITION (POST-MERGER)—NO DIVESTITURE
Mkt share
USS ..........................................................................................................................................................................
Mittal-Arcelor ............................................................................................................................................................
Ohio Coatings ..........................................................................................................................................................
Rasselstein ..............................................................................................................................................................
Corus .......................................................................................................................................................................
MShr-Sqr
44%
37%
8%
5%
6%
100%
3,430
0.19360
0.13690
0.00640
0.00245
0.00366
........................
........................
Weirton .................................................................................................................................................................................................
Sparrows Point ....................................................................................................................................................................................
Dofasco ................................................................................................................................................................................................
Arcelor-EU ...........................................................................................................................................................................................
18.6%
12.4%
4.0%
2.0%
HHI ...........................................................................................................................................................................
KEY MARKET SHARES
MARKET CONDITION (POST-MERGER)—WEIRTON DIVESTED (INDEPENDENT)
sroberts on PROD1PC70 with NOTICES
Weirton survives
Mkt share
USS ..................................................................................................................
Mittal-Arcelor ....................................................................................................
Ohio Coatings ..................................................................................................
Weirton .............................................................................................................
Rasselstein ......................................................................................................
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44.0%
18.4%
8.0%
18.6%
5%
Weirton fails
MShr-Sqr
0.19360
0.03386
0.00640
0.03460
0.00245
E:\FR\FM\09APN2.SGM
09APN2
Mkt share
MShr-Sqr
54%
23%
10%
........................
6%
0.29218
0.05110
0.00966
........................
0.00370
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MARKET CONDITION (POST-MERGER)—WEIRTON DIVESTED (INDEPENDENT)—Continued
Weirton survives
Mkt share
Corus ...............................................................................................................
HHI ...................................................................................................................
6%
2,746
Weirton fails
MShr-Sqr
Mkt share
0.00366
........................
7%
3,622
MShr-Sqr
0.00552
........................
Eastern U.S. Regional Market
MARKET CONDITION (POST-MERGER)—SPARROWS POINT DIVESTED (INDEPENDENT)
Weirton Survives
Mkt share
USS ..................................................................................................................
Mittal-Arcelor ....................................................................................................
Ohio Coatings ..................................................................................................
Sparrows Point ................................................................................................
Rasselstein ......................................................................................................
Corus ...............................................................................................................
HHI ...................................................................................................................
44.0%
24.6%
8.0%
12.4%
5%
6%
2,820
Weirton fails
MShr-Sqr
Mkt share
0.19360
0.06052
0.00640
0.01538
0.00245
0.00366
........................
54%
7.4%
10%
15%
6%
7%
3,397
MShr-Sqr
0.29218
0.00543
0.00966
0.02321
0.00370
0.00552
........................
MARKET CONDITION (POST-MERGER)—SPARROWS POINT DIVESTED (INDEPENDENT)
S–Point TMP operations remain
in operation
Mkt share
USS ..................................................................................................................
Mittal-Arcelor ....................................................................................................
Ohio Coatings ..................................................................................................
Sparrows Point ................................................................................................
Rasselstein ......................................................................................................
Corus ...............................................................................................................
HHI ...................................................................................................................
44.0%
24.6%
8.0%
12.4%
5%
6%
2,820
S–Point TMP operations
shuttered
MShr-Sqr
Mkt share
MShr-Sqr
0.19360
0.06052
0.00640
0.01538
0.00245
0.00366
........................
50%
28%
9%
........................
6%
7%
3,475
0.25229
0.07886
0.00834
0.00000
0.00319
0.00477
........................
MARKET CONDITION (POST-MERGER)—SPARROWS POINT DIVESTED (TO USS)
S–Point TMP operations remain
in operation
Mkt share
USS ..................................................................................................................
Mittal-Arcelor ....................................................................................................
Ohio Coatings ..................................................................................................
Rasselstein ......................................................................................................
Corus ...............................................................................................................
HHI ...................................................................................................................
MShr-Sqr
56.4%
24.6%
8.0%
........................
5%
6%
3,911
S–Point TMP operations
shuttered
Mkt share
0.31810
0.06052
0.00640
........................
0.00245
0.00366
........................
50%
28%
9%
0%
6%
7%
3,475
MShr-Sqr
0.25229
0.07886
0.00834
0.00000
0.00319
0.00477
........................
MARKET CONDITION (POST-MERGER)—DOFASCO DIVESTED (INDEPENDENT)
Mkt share
sroberts on PROD1PC70 with NOTICES
USS ..........................................................................................................................................................................
Mittal-Arcelor ............................................................................................................................................................
Ohio Coatings ..........................................................................................................................................................
Rasselstein ..............................................................................................................................................................
Corus .......................................................................................................................................................................
Dofasco ....................................................................................................................................................................
HHI ...........................................................................................................................................................................
44%0
33%
8%
5%
6%
4%
3,166
MSr-Sqr
0.19360
0.10890
0.00640
0.00245
0.00366
0.00160
........................
MARKET CONDITION (POST-MERGER)—DOFASCO DIVESTED TO THYSSENKRUPP
Mkt share
USS ..........................................................................................................................................................................
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44%
MSr-Sqr
0.19360
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MARKET CONDITION (POST-MERGER)—DOFASCO DIVESTED TO THYSSENKRUPP—Continued
Mkt share
Mittal-Arcelor ............................................................................................................................................................
Ohio Coatings ..........................................................................................................................................................
Rasselstein-Dofasco (TK) ........................................................................................................................................
Corus .......................................................................................................................................................................
HHI ...........................................................................................................................................................................
Prepared by WFG
Competitve Impact Analysis:
Alternative Remedies
33%
8%
9%
6%
3,206
MSr-Sqr
0.10890
0.00640
0.00801
0.00366
........................
HHI Tin Market
Eastern U.S. Regional Market
MARKET CONDITION (PRE-MERGER)
Mkt
shareCHED
H=’1’≤MShrSqr
USS ..........................................................................................................................................................................
Mittal .........................................................................................................................................................................
Ohio Coatings ..........................................................................................................................................................
Dofasco-Arcelor-EU .................................................................................................................................................
Rasselstein ...............................................................................................................................................................
Corus ........................................................................................................................................................................
HHI ...........................................................................................................................................................................
44%
31%
8%
6%
5%
6%
3,058
0.19360
0.09610
0.00640
0.00360
0.00245
0.00366
.......................
MARKET CONDITION (POST-MERGER)—NO DIVESTITURE
Mkt share
USS ..........................................................................................................................................................................
Mittal-Arcelor ............................................................................................................................................................
Ohio Coatings ..........................................................................................................................................................
Rasselstein ..............................................................................................................................................................
Corus .......................................................................................................................................................................
MShr-Sqr
44%
37%
8%
5%
6%
100%
3,430
0.19360
0.13690
0.00640
0.00245
0.00366
........................
........................
Weirton .................................................................................................................................................................................................
Sparrows Point ....................................................................................................................................................................................
Dofasco ................................................................................................................................................................................................
Arcelor-EU ...........................................................................................................................................................................................
18.6%
12.4%
4.0%
2.0%
HHI ...........................................................................................................................................................................
KEY MARKET SHARES
MARKET CONDITION (POST-MERGER)—WEIRTON DIVESTED (INDEPENDENT)
Weirton survives
Mkt share
USS ..................................................................................................................
Mittal-Arcelor ....................................................................................................
Ohio Coatings ..................................................................................................
Weirton .............................................................................................................
Rasselstein ......................................................................................................
Corus ...............................................................................................................
HHI ...................................................................................................................
44.0%
18.4%
8.0%
18.6%
5%
6%
2,746
Weirton fails
MShr-Sqr
Mkt share
MShr-Sqr
0.19360
0.03386
0.00640
0.03460
0.00245
0.00366
........................
54%
23%
10%
........................
6%
7%
3,622
0.29218
0.05110
0.00966
........................
0.00370
0.00552
........................
sroberts on PROD1PC70 with NOTICES
MARKET CONDITION (POST-MERGER)—SPARROWS POINT DIVESTED (INDEPENDENT)
Weirton survives
Mkt share
USS ..................................................................................................................
Mittal-Arcelor ....................................................................................................
Ohio Coatings ..................................................................................................
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44.0%
24.0%
8.0%
Weirton fails
MShr-Sqr
0.19360
0.06052
0.00640
E:\FR\FM\09APN2.SGM
09APN2
Mkt share
54%
7.4%
10%
MShr-Sqr
0.29218
0.00543
0.00966
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MARKET CONDITION (POST-MERGER)—SPARROWS POINT DIVESTED (INDEPENDENT)—Continued
Weirton survives
Mkt share
Sparrows Point ................................................................................................
Rasselstein ......................................................................................................
Corus ...............................................................................................................
HHI ...................................................................................................................
12.4%
5%
6%
2,820
Weirton fails
MShr-Sqr
Mkt share
0.01538
0.00245
0.00366
........................
15%
6%
7%
3,397
MShr-Sqr
0.02321
0.00370
0.00552
........................
MARKET CONDITION (POST-MERGER)—SPARROWS POINT DIVESTED (INDEPENDENT)
S–Point TMP operations remain
in operation
Mkt share
USS ..................................................................................................................
Mittal-Arcelor ....................................................................................................
Ohio Coatings ..................................................................................................
Sparrows Point ................................................................................................
Rasselstein ......................................................................................................
Corus ...............................................................................................................
HHI ...................................................................................................................
44.0%
26.6%
8.0%
12.4%
5%
60%
2,820
S–Point TMP operations
shuttered
MShr-Sqr
Mkt share
MShr-Sqr
0.19360
0.06052
0.00640
0.01538
0.00245
0.00366
........................
50%
28%
9%
........................
6%
7
3,475
0.25229
0.07886
0.00834
0.00000
0.00319
0.00477
........................
MARKET CONDITION (POST-MERGER)—SPARROWS POINT DIVESTED (TO USS)
S–Point TMP operations remain
in operation
Mkt share
USS ..................................................................................................................
Mittal-Arcelor ....................................................................................................
Ohio Coatings ..................................................................................................
Rasselstein ......................................................................................................
Corus ...............................................................................................................
HHI ...................................................................................................................
MShr-Sqr
56.4%
24.6%
8.0%
........................
5%
6%
3,911
S–Point TMP operations
shuttered
Mkt share
0.31810
0.06052
0.00640
........................
0.00245
0.00366
........................
50%
28%
9%
0%
6%
7%
3,475
MShr-Sqr
0.25229
0.07886
0.00834
0.00000
0.00319
0.00477
........................
MARKET CONDITION (POST-MERGER)—DOFASCO DIVESTED (INDEPENDENT)
Mkt share
USS ..........................................................................................................................................................................
Mittal-Arcelor ............................................................................................................................................................
Ohio Coatings ..........................................................................................................................................................
Rasselstein ..............................................................................................................................................................
Corus .......................................................................................................................................................................
Dofasco ....................................................................................................................................................................
HHI ...........................................................................................................................................................................
44%
33%
8%
5%
6%
4%
3,166
MShr-Sqr
0.19360
0.10890
0.00640
0.00245
0.00366
0.00160
........................
MARKET CONDITION (POST-MERGER)—DOFASCO DIVESTED TO THYSSENKRUPP
Mkt share
sroberts on PROD1PC70 with NOTICES
USS ..........................................................................................................................................................................
Mittal-Arcelor ............................................................................................................................................................
Ohio Coatings ..........................................................................................................................................................
Rasselstein-Dofasco (TK) ........................................................................................................................................
Corus .......................................................................................................................................................................
HHI ...........................................................................................................................................................................
Attachment 42—‘‘Probability That
Divestiture Will Improve Competition’’
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44%
33%
8%
9%
6%
3,206
MShr-Sqr
0.19360
0.10890
0.00640
0.00801
0.00366
........................
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sroberts on PROD1PC70 with NOTICES
Federal Register / Vol. 72, No. 67 / Monday, April 9, 2007 / Notices
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Attachment 43—ITC Prehearing Staff
Report, Certain Carbon Steel
Products From Australia, Belgium,
Brazil, Canada, Finland, France,
Germany, Japan, Korea, Mexico,
Poland, Romania, Spain, Sweden,
Taiwan, and the United Kingdom,
Inv. Nos. AA1921–197 (Second
Review); 701–TA–319, 320, 325–328,
348, and 350 (Second Review); 701–TA–
319, 320, 325–328, 348, and 350
(Second Review); and 731–TA–573, 574,
576, 578, 582–587, 612, and 614–618
(Second Review) (September 25, 2006)
at Tables CORE–III–8 and CTL III–9
Public Version
UNITED STATES INTERNATIONAL
TRADE COMMISSION
Washington, DC
Certain Carbon Steel Products From
Australia, Belgium, Brazil, Canada, Finland,
France, Germany, Japan, Korea, Mexico,
Poland, Romania, Spain, Sweden, Taiwan,
and the United Kingdom
Prehearing Report to the Commission
on Investigation Nos. AA1921–197
(Second Review); 701–TA–319, 320,
325–328, 348, and 350 (Second Review);
and 731–TA–573, 574, 576, 578, 582–
587, 612, and 614–618 (Second Review).
Staff assigned:
Elizabeth Haines, Investigator (205–
3200),
Michael Szustakowski, Investigator
(205–3188),
Gerald Houck, Industry Analyst (205–
3392),
Heather Sykes, Industry Analyst (205–
3436),
Kelly Clark, Economist (205–3166),
Mary Klir, Accountant (205–3247),
June Brown, Attorney (205–3042),
David Fishberg, Attorney (708–2614),
Douglas Corkran, Supervisory
Investigator (205–3057).
Staff gratefully acknowledge the
contributions of the following
individuals:
Mara Alexander; Gabriel Ellenberger;
Lita David-Harris; Carolyn Holmes;
Steven Hudgens; Susan Louie; Mark
Rees; Fred Ruggles; Lemuel Shields; and
Darlene Smith in January–June 2006
than in January–June 2005. Ten of the
18 producers operating continuously
from 2000 to 2003 reported better
operating profits while the other eight
producers reported a decline in
operating profits. As discussed in table
CORE–III–9, data for 2003 are impacted
by limitations in information available
to * * * regarding the operations of
* * *.
TABLE CORE–III–8—CORROSION-RESISTANT STEEL: RESULTS OF OPERATIONS OF U.S. PRODUCERS, 2000–05,
JANUARY–JUNE 2005, AND JANUARY–JUNE 2006
Fiscal year
January–June
Item
2000
2001
2002
2003
2004
2005
2005
2006
21,916,288
20,389,803
10,108,023
11,349,571
14,847,617
12,768,311
2,079,306
456,432
1,622,874
190,862
17,235
(95,415)
1,353,832
413,178
1,767,010
14,495,023
13,267,367
1,277,656
448,921
778,735
147,755
6,593
(101,884)
535,689
396,836
932,525
7,428,201
6,587,267
840,934
215,626
625,308
71,222
0
(54,609)
499,477
204,831
704,308
8,258,842
7,606,927
651,915
224,073
427,842
79,063
0
(45,711)
303,068
213,797
516,865
51.9
8.0
26.0
55.8
7.9
27.9
55.0
7.8
25.9
58.3
7.7
26.1
Quantity (short tons)
Total net sales ...................................
20,077,026
19,561,875
20,890,841
19,290,267
Value ($1,000)
Total net sales ...................................
COGS ................................................
Gross profit (loss) ..............................
SG&A expenses ................................
Operating income (loss) ....................
Interest expense ................................
CDSOA income .................................
Other income (expense) ...................
Net income (loss) ..............................
Depreciation ......................................
Cash flow ..........................................
11,060,117
10,487,543
572,574
424,888
147,686
270,797
0
50,357
(72,754)
629,065
556,311
9,766,640
9,843,595
(76,955)
412,539
(489,494)
281,813
8,240
6,953
(756,114)
632,189
(123,925)
10,955,956
10,699,028
256,928
435,110
(178,182)
219,501
5,125
29,850
(362,708)
556,215
193,507
10,324,538
9,711,362
613,176
459,562
153,614
184,218
14,416
(58,033)
(74,221)
433,982
359,761
Ratio to net sales (percent)
COGS:
Raw materials ............................
Direct labor .................................
Other factory costs ............................
42.1
11.3
41.5
45.3
11.5
44.0
44.3
9.3
44.0
49.4
9.8
34.9
Total COGS ........................
94.8
100.8
97.7
94.1
86.0
91.5
88.7
92.1
Gross profit (loss) ..............................
SG&Aexpenses .................................
Operating income (loss) ....................
Net income (loss) ..............................
5.2
3.8
1.3
(0.7)
(0.8)
4.2
(5.0)
(7.7)
2.3
4.0
(1.6)
(3.3)
5.9
4.5
1.5
(0.7)
14.0
3.1
10.9
9.1
8.5
3.1
5.4
3.7
11.3
2.9
8.4
6.7
7.9
2.7
5.2
3.7
sroberts on PROD1PC70 with NOTICES
Unit value (per short ton)
Total net sales ...................................
COGS:
Raw materials ............................
Direct labor .................................
Other factory costs ............................
$551
$499
$524
$535
$677
$711
$735
$728
232
62
228
226
58
220
233
49
231
264
52
187
352
54
176
396
56
198
404
57
191
424
56
190
Total COGS ........................
522
503
512
503
583
651
652
670
Gross profit (loss) ..............................
29
(4)
12
32
95
60
83
57
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TABLE CORE–III–8—CORROSION-RESISTANT STEEL: RESULTS OF OPERATIONS OF U.S. PRODUCERS, 2000–05,
JANUARY–JUNE 2005, AND JANUARY–JUNE 2006—Continued
Fiscal year
January–June
Item
2000
2001
2002
SG&Aexpenses .................................
Operating income (loss) ....................
Net income (loss) ..............................
21
7
(4)
21
(25)
(39)
Operating losses ...............................
Data ...................................................
5
18
2003
21
(9)
(17)
10
19
2004
2005
2005
2006
24
8
(4)
21
74
62
22
38
26
21
62
49
20
38
27
6
19
1
19
4
19
2
19
6
19
Number of firms reporting
7
19
Souce: Compiled from data submitted in response to Commission questionnaires.
The industry-wide financial results
improved sharply from 2003 to 2004.
Per-unit operating income substantially
improved as the increase in per-unit net
sales values ($142 per short ton) was
greater than the combined effects of an
increase in unit cost of goods sold
(‘‘COGS’’) ($79 per short ton) and a
decline in selling, general, and
administrative (‘‘SG&A’’) expenses ($3
per short ton). The 2003 to 2004
improvements in operating income was
reflected in 18 of 19 reporting firms’
financial data.
The domestic industry’s total and perunit operating income again declined
from 2004 to 2005 and was lower in
January—June 2006 than in January—
June 2005; however, 2005 operating
income was still higher than in 2000–
03. In 2005, the increase in per-unit net
sales values ($33 per short ton) was
smaller than the increase in COGS ($68
per short ton) and SG&A expenses ($1
per short ton). The overall decline from
2004 to 2005 was experienced by the
majority (17 of 19 producers) of the
industry.
Per-unit net sales values were lower
($7 per short ton) while per-unit costs
and expenses were higher ($17 per short
ton) in January—June 2006 as compared
to January—June 2005. The overall
decline.
TABLE CTL–III–9—CTL PLATE: RESULTS OF OPERATIONS OF U.S. MILLS AND PROCESSORS, 2000–05, JANUARY–JUNE
2005, AND JANUARY–JUNE 2006
Fiscal year
January–June
Item
2000
2001
2002
2003
2004
2005
2005
2006
5,691,810
5,762,736
2,859,260
3,389,491
Quantity (short tons)
Total net sales ...................................
4,747,122
4,308,921
4,769,611
5,263,108
Value ($1,000)
Total net sales ...................................
1,731.020
1,467,318
1,627,675
1,906,404
3,609,040
4,213,623
2,202,648
2,486,482
COGS ................................................
Gross profit (loss) ..............................
SG&A expenses ................................
Operating income (loss) ....................
Interest expense ................................
CDSOA income .................................
Other income/(expense) ....................
Net income/(loss) ..............................
Depreciation ......................................
Cash flow ..........................................
1,782,446
(51,426)
111,043
(162,469)
40,553
0
5,466
(197,556)
109,461
(88,095)
1,562,873
(95,555)
104,762
(200,317)
50,098
827
(1,824)
(251,412)
114,677
(136,735)
1,644,041
(16,366)
97,260
(113,626)
43,096
146
19,237
(137,339)
127,946
(9,393)
1,903,185
3,219
136,865
(133,646)
44,338
1,508
18,185
(158,291)
121,969
(36,322)
2,711,059
897,981
104,440
793,541
43,747
2,677
17,809
770,281
116,779
887,060
3,018,911
1,194,712
122,899
1,071,813
45,283
413
23,559
1,050,502
116,072
1,166,574
1,548,290
654,358
58,079
596,279
18,184
0
(382)
577,713
58,565
636,278
1,782,419
704,423
70,415
634,009
15,062
0
10,989
629,935
60,141
690,077
Ratio to net sales (percent)
COGS:
Raw materials ............................
Direct labor .................................
Other factory costs .....................
44.0
14.7
44.2
43.7
14.4
48.4
43.9
12.2
44.9
48.8
11.8
39.3
46.6
5.5
23.0
45.8
5.0
20.8
44.8
4.4
21.1
43.7
5.2
22.8
Total COGS ........................
103.0
106.5
101.0
99.8
75.1
71.6
70.3
71.7
Gross profit (loss) ..............................
SG&A expenses ................................
Operating income (loss) ....................
Net income (loss) ..............................
(3.0)
6.4
(9.4)
(11.4)
(6.5)
7.1
(13.7)
(17.1)
(1.0)
6.0
(7.0)
(8.4)
0.2
7.2
(7.0)
(8.3)
24.9
2.9
22.0
21.3
28.4
2.9
25.4
24.9
29.7
2.6
27.1
26.2
28.3
2.8
25.5
25.3
sroberts on PROD1PC70 with NOTICES
Unit value (per short ton)
Total net sales ...................................
$365
$341
$341
$362
$634
$731
$770
$734
COGS:
Raw materials ............................
Direct labor .................................
Other factory costs .....................
161
54
161
149
49
165
150
41
153
177
43
142
295
35
146
335
37
152
345
34
162
320
38
167
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TABLE CTL–III–9—CTL PLATE: RESULTS OF OPERATIONS OF U.S. MILLS AND PROCESSORS, 2000–05, JANUARY–JUNE
2005, AND JANUARY–JUNE 2006—Continued
Fiscal year
January–June
Item
2000
2001
2002
2003
2004
2005
2005
2006
Total COGS ........................
375
363
345
362
476
524
542
526
Gross profit (loss) ..............................
SG&A expenses ................................
Operating income (loss) ....................
Net income (loss) ..............................
(11)
23
(34)
(42)
(22)
24
(46)
(58)
(3)
20
(24)
(29)
1
26
(25)
(30)
158
18
139
135
207
21
186
182
229
20
209
202
208
21
187
186
Number of firms reporting
Operating losses ...............................
8
8
9
10
1
0
1
0
Data ...................................................
14
13
14
15
16
15
15
15
Source: Compiled from data submitted in response to Commission questionnaires.
The industry-wide financial decline
reversed from 2003 to 2005. Per-unit
operating income substantially
improved as the increase in per-unit net
sales values ($369 per short ton) was
much greater than the combined effects
of an increase in unit cost of goods sold
(‘‘COGS’’) ($162 per short ton) and a
decline in selling, general, and
administrative (‘‘SG&A’’) expenses ($5
per short ton). While * * * enjoyed
some of the largest increases in
operating profitability from 2003 to
2005, the 2003 to 2005 increase cut
across the industry, as all mills
(individually) and processors
(collectively) operating continuously
during this time frame reported
increased operating profits or smaller
losses.
The domestic industry’s operating
income was also higher in January–June
2006 than in January–June 2005 due to
the increase in net sales quantity;
however, on a per-unit basis, lower net
sales values ($37 per short ton) were
greater in magnitude than the net
reduction in COGS (lower by $16 per
short ton) and SG&A expenses (higher
by $0.50 per short ton). The higher
operating income level in January–June
2006 was generally reflected across the
industry, as a majority (10 of 15) of
firms reported greater operating income
than in January–June 2005.
sroberts on PROD1PC70 with NOTICES
Attachment 44—Certain Hot-Rolled
Flat-Rolled Carbon-Quality Steel
Products From Brazil, Japan, and
Russia, Inv. Nos. 701–TA–384 and
731–TA–806–808 (Review), USITC Pub.
3767 (April 2005) at Table III–11
The attachment is available at the
following Web site, https://
hotdocs.usitc.gov/docs/pubs/701_731/
pub3767.pdf.
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Exhibit 2
Weil, Gotshal & Manges LLP
November 15, 2006
Maribeth Petrizzi, Esq.,
Chief, Litigation II Section, U.S.
Department of Justice, Antitrust
Division, 1401 H St., NW., Suite
3000, Washington, DC 20530.
Re: Comments of ThyssenKrupp A.G.
Regarding The Proposed Final
Judgment In United States v. Mittal
Steel Company N.V. (Civil Case No.
1:06–CV01360–ESH)
Dear Ms. Petrizzi: Pursuant to the
Section 2(b) of the Antitrust Procedures
and Penalties Act, 15 U.S.C. § 16,
ThyssenKrupp A.G. hereby submits
comments on the Proposed Final
Judgment in the above-referenced
matter.
Sincerely,
James F. Lerner.
Encl.
Comments of Thyssenkrupp A.G.
Regarding the Proposed Final Judgment
in United States v. Mittal Steel
Company N.V. (Civil Case No. 1:06–
CV01360–ESH)
Pursuant to Section 2(b) of the
Antitrust Procedures and Penalties Act;
15 U.S.C. 16, ThyssenKrupp A.G.
(‘‘ThyssenKrupp’’) hereby files these
comments demonstrating that the
remedies proposed as alternatives to the
divestiture of Dofasco Inc. (‘‘Dofasco’’)
to ThyssenKrupp, set forth in the
Proposed Final Judgment intended to
resolve the Complaint filed by the
United States to prevent the acquisition
by Mittal Steel Company N.V. (‘‘Mittal’’)
of Arcelor, S.A. (‘‘Arcelor’’), do not
adequately replace the competition lost
in the Tin Mill Products market from
the elimination of Dofasco as a
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significant competitor to Mittal.1
Because the remedies proposed as
alternatives to the divestiture of Dofasco
do not address adequately the harm
alleged by the Department of Justice
(‘‘DOJ’’) in the Complaint, entry of the
Proposed Final Judgment is not in the
public interest.
Divestiture of Mittal’s Sparrows Point
Business or Mittal’s Weirton Business
Will Not Preserve Competition in the
Market for Tin Mill Products in the
Eastern United States
As set forth in the DOJ’s August 1,
2006 Complaint, ‘‘Mittal Steel’s
proposed acquisition of Arcelor would
eliminate Arcelor, including its
subsidiary Dofasco, as an independent
competitor in the sale of Tin Mill
Products in the Eastern United States,
further consolidating an already highly
concentrated market. * * *’’ The
acquisition would remove current
constraints on coordination and
increase the incentives of the two largest
firms to coordinate their behavior. The
acquisition would thus substantially
increase the likelihood of coordination
and would likely lead to higher prices,
lower quality, less innovation, and less
favorable delivery terms in the Tin Mill
Products market in the Eastern United
States.’’ 2 Complaint, at ¶¶ 4, 5.
The Proposed Final Judgment and
Competitive Impact Statement both
make clear that the divestiture of
Dofasco to ThyssenKrupp is the
preferred remedy for the competitive
harm alleged to arise from Mittal’s
1 Although Mittal and Arcelor are now known as
Arcelor Mittal, we refer to each by their pre-merger
names in these comments to avoid confusion,
unless otherwise indicated.
2 As defined in the Proposed Final Judgment,
‘‘Tin Mill Products’’ means collectively black plate,
i.e., light-gauge cold-rolled bare steel sheet;
electrolytic tin plate, i.e., black-plate electrolytically
coated with tin; and tin free steel, i.e., black plate
electrolytically coated with chromium. Proposed
Final Judgment, II.M.
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acquisition of Arcelor. Mittal is ordered
to use its best efforts to divest the
Dofasco Business as expeditiously as
possible, Proposed Final Judgment,
IV.A, and only in the event that Mittal
is unable to accomplish the divestiture
of Dofasco is Mittal then required to
divest either the Sparrows Point or the
Weirton Business (the ‘‘Selected
Business’’), with the decision as to
which of these two alternative
businesses is to be divested resting with
the United States.
The Competitive Impact Statement
states that the divestiture of either
Dofasco or the Selected Business ‘‘is
designed to enable whoever acquires
such divested business to be ’’viable and
active competitor in the Eastern United
States Tin Mill Products market,’’
Competitive Impact Statement, at 2, and
goes on to assert that whether the
Dofasco Business or a Selected Business
is divested, ‘‘the preserved competitor
would have modern and efficient
facilities located close enough to
customers in the Eastern United States
to compete effectively.’’ Competitive
Impact Statement, at 11. Despite this
assertion, it is ThysdenKrupp’s
assessment that neither Sparrows Point
nor Weirton has the ‘‘modern and
efficient’’ facilities necessary to compete
in the Tin Mill Products market in a
manner that adequately would replace
the competition lost by Mittal’s
acquisition of Arcelor, including
Dofasco.
ThyssenKrupp received several
comments from their key US tinplate
customers expressing their concerns
with the alternative divestiture,
stressing that divestiture of either of the
US Mittal tinplate facilities would not
have the same effect in addressing their
competitive concerns. These customers
indicated that the divestiture of Dofasco
to ThyssenKrupp is highly preferred to
the divestiture of either of the Mittal
facilities (i.e., Sparrows Point or
Weirton) and is the most-competitive
solution.
In line with its customers, it is
ThyssenKrupp’s firm conviction that
only direct access to an integrated
network ensuring strong R&D support,
and close coordination across a fullfledged and reliable steel production
chain (including state-of-the art
metallurgy—blast furnaces, melt shops,
continuous casting—hot and cold
rolling, annealing and coating) will
enable a tinplate producer to compete
effectively and to meet the increasing
demands of its customers in regard to
Tin Mill Products with thinner gauges
and higher surface quality.
In terms of virtually all of the process
steps and critical success factors for the
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22:18 Apr 06, 2007
Jkt 211001
successful production of tin plate, both
Sparrow Point and Weirton fall far short
of the capabilities of Dofasco. An
acquirer of either Sparrows or Weirton
would not, without a substantial
investment that would take time (and
still might not yield the desired results),
be able to replace immediately the Tin
Mill Product competition lost by
allowing Mittal to retain Arcelor and
Dofasco. Therefore, ThyssenKrupp will
certainly not acquire Sparrows Point nor
Weirton.
In contrast to this, ThyssenKrupp’s
acquisition of Dofasco will preserve a
strong local tinplate competitor which
will be able to continue to provide
quality Tin Mill products and preserve
meaningful competition for tinplate
customers in the Eastern US.
Accordingly, entry of a Proposed
Final Judgement that permits Mittal to
divest either Sparrows Point or Weirton
rather than requiring the divestiture of
Dofasco will not adequately address the
competitive concerns alleged in the
DOJ’s Complaint.
Dated: November 15, 2006.
A. Paul Victor,
Dewey Ballantine LLP, 1301 Avenue of the
Americas, New York, NY 10019, and
Steven P. Bernstein,
James F. Lerner,
Weil, Gotshal & Manges LLP, 767 Fifth
Avenue, New York, NY 10153.
Attorneys for Thyssen Krupp, A.G.
Exhibit 3
Hogan & Hartson
Hogan & Hartson LLP, Columbia Square, 555
Thirteenth Street, NW, Washington, DC
20004, +1.202.637.5600 Tel, +1.202.637.5910
Fax, www.hhlaw.com.
November 15, 2006
Maribeth Petrizzi, Esquire,
Chief, Litigation II Section, Antitrust
Division, U.S. Department of Justice,
1401 H Street, NW., Suite 3000,
Washington, DC 20530.
Re: DaimlerChrysler Tunney Act Comments
Dear Maribeth: DaimlerChrysler submits
that the United States Department of Justice
antitrust Division (the ‘‘Division’’ or
‘‘Antitrust Division’’) should renegotiate its
proposed consent decree with Arcelor Mittal
to ensure that Dofasco is either divested as
planned or operated separately until it can be
sold. The alternative divestitures in the
proposed consent decree do not adequately
address the competitive problems created by
Arcelor-Mittal merger.
Introduction
The Tunney Act requires that a proposed
consent decree negotiated between the
Antitrust Division and the parties be
published in the Federal Register, with a 60
day period for public comment. 15 U.S.C. 16.
The Act also requires a federal court to
determine if the entry of final judgment on
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17683
the terms agrees to in the proposed consent
decree, is in the public interest. Id.
DaimlerChrysler is aware of the Division’s
position that Tunney Act review requires
only an examination of whether the relief
proposed satisfactorily remedies the
competition issues pleaded in the Complaint.
In this case, the Complaint identified
competitive issues in the market for Eastern
United States Tin Mill Products. However,
this settlement is worthy of reconsideration
by the Division for several reasons.
• First, although both the Division and
Mittal apparently believe that Dofasco could
be divested, that turns out not to be true. The
directors of Strategic Steel Stichting, the
Dutch foundation holding Dofasco’s shares
(‘‘Dutch trust’’), have refused to dissolve the
Dutch trust and relinquish the shares.
• Second, recent events demonstrate that
the automotive issues resulting from the
merger are far more important for the
automobile industry than they first appeared.
• Third, the alternative divestitures are not
likely to preserve competition in either the
market alleged in the Complaint, Eastern
United States tin Mill Products, or the North
American Hot dipped Galvanized Steel
market.
DaimlerChrysler submits these comments
in support of the Division’s preferred
remedy—the divestiture of Dofasco—and to
explain the infirmities in the alternative
divestiture candidates.
The Arcelor-Mittal Merger
A. Merger Chronology
In January 2006, Mittal Steel Company
N.V. (‘‘Mittal’’) announced its intention to
launch a hostile tender offer to acquire
Arcelor S.A. (‘‘Arcelor’’). In an attempt to
preempt potential antitrust objections to the
proposed combination in the United States,
Mittal simultaneously announced that if it
acquired Arcelor, it intended to sell Arcelor’s
subsidiary, Dofasco Inc. (‘‘Dofasco’’), which
Arcelor was in the process of acquiring at
that time, to ThyssenKrupp, a German-based
steel corporation. Arcelor initially resisted
Mittal’s takeover attempt vigorously and, as
part of that resistance, transferred its interest
in Dofasco to the Dutch trust as a defense
measure against Mittal’s tender offer. After
the Dofasco transfer, Arcelor’s Board agreed
to recommend Mittal’s improved 433 billion
offer to its shareholders on June 25, 2006,
and the combination of Arcelor and Mittal is
now under way. See Paul Glader, Mittal’s
Founder Asserts Control as Steelmaker, Wall
St. J., (Nov. 7, 2006). On November 13, 2006,
Arcelor announced that the directors of the
Dutch trust had decided not to dissolve the
Dutch trust and this action has blocked
Arcelor Mittal’s divestiture of Dofasco—the
Division’s preferred remedy. See Press
Release, Arcelor Mittal Press Release on
Dofasco (Nov. 13, 2006) available at: https://
www.arcelormittal.com/index.php?lang=en&
page=49&tbPress=here&tb0=10.
B. Complaint and Proposed Consent Decree
In May 2006, the Division negotiated a
‘‘pocket consent decree’’ with Mittal in
which Mittal agreed to divest Dofasco. At
that time, it appears that neither the Division
nor Mittal fully appreciated the obstacles to
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sroberts on PROD1PC70 with NOTICES
the Dofasco divestiture created by the Dutch
trust. On August 1, 2006, the Antitrust
Division filed a Complaint, proposed consent
decree, and Competitive Impact Statement
with the United States District Court for the
District of Columbia, conditionally approving
Mittal’s proposed acquisition of Arcelor.
1. Alleged Anticompetitive Effects on Tin
Mill Products
In the Complaint and Competitive Impact
Statement, the Division alleged that Mittal’s
acquisition of Arcelor would substantially
lessen competition in the market for Tin Mill
Products in the Eastern United States in
violation of Section 7 of the Clayton Act. The
Division alleged that the relevant geographic
market for Tin Mill Products is the Eastern
United States because of a number of factors,
including shipping costs and anti-dumping
duties on Tin Mill Products from Japan that
effectively close the United States market to
competition from Japan. Applying this
geographic market definition to Tin Mill
Products, the Division determined that the
market for Tin Mill Products in the Eastern
United States is highly concentrated and is
dominated by Mittal and ‘‘another integrated
steelmaker’’ (United States Steel). According
to the Complaint, Mittal accounted for 31
percent of the Tin Mill product tonnage sold
in this geographic market in 2005, and
United States Steel accounted for more than
44 percent. The Complaint alleges that
Mittal’s acquisition of a combined Arcelor/
Dofasco would significantly increase
concentration in the already concentrated
market for Eastern United States Tin Mill
Products. The Complaint also alleges that the
remaining competitors lack the ability and
incentive to defeat anticompetitive price
increases and that de novo or foreign entry
is neither feasible nor likely.
2. The Proposed Remedies
The proposed Final Judgment (‘‘the
proposed consent decree’’) aims to preserve
competition in the Eastern United States Tin
Mill Products market by requiring Arcelor
Mittal to use its best efforts to sell its Dofasco
mill in Canada to ThyssenKrupp or another
approved buyer. In the event that Mittal is
unable to dissolve the Dutch trust—which
now appears to be the case—Mittal may sell
either Mittal’s Sparrows Point or Weirton
facilities (collectively ‘‘alternative
divestitures’’). While the proposed consent
decree clearly reveals the Division’s
preference that Mittal divest Dofasco, it states
that divestiture of either Weirton or Sparrows
Point is sufficient to preserve competition.
DaimlerChrysler agrees that the divestiture of
Dofasco solves the competitive problems
created by the Arcelor-Mittal merger, but
disagrees with the Division’s view that either
of the alternative divestitures would be
sufficient to preserve competition.
C. DaimlerChrysler’s Interest—Hot Dipped
Galvanized Steel
DaimlerChrysler is an automobile
manufacturer that sources its steel from a
number of North American steel producers
including Mittal and Dofasco.
DaimlerChrysler does not, however, utilize
Tin Mill Products in its production of
automobiles, nor do the other North
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American automobile manufacturers. If Tin
Mill Products were the only problematic
product market, DaimlerChrysler and the rest
of the automobile industry would have little
interest in Mittal’s and the Division’s choice
of remedies. However, DaimlerChrysler and
other automobile manufacturers are keenly
interested in which facility is divested
because the market for Hot Dipped
Galvanized Steel would be even more
adversely affected by Mittal’s acquisition of
Arcelor. DaimlerChrysler utilizes up to a ton
of Hot Dipped Galvanized Steel per vehicle
produced.
DaimlerChrysler fully supports the
Division’s preferred divestiture of Dofasco,
but submits that the alternative divestitures
would not preserve necessary competition.
The divestiture of Dofasco would ensure that
Dofasco remains an independent competitive
restraint on the increasingly consolidated Hot
Dipped Galvanized Steel market. Further,
this divestiture would allow for continued
regional competition in Canada.
D. Alternative Divestiture Remedies Should
Be Rejected
Divestiture of either Sparrows Point or
Weirton likely will not preserve competition
for Eastern United States Tin Mill Products
and certainly will not prevent the merger’s
anticompetitive effects in the Hot Dipped
Galvanized Steel market. Neither Sparrows
Point nor Weirton is attractive to potential
buyers, nor do they have the ability to
compete in either market as an independent
company. Instead, each is a candidate for
closure, especially during economic
downturns. Weirton’s steel making capability
has already been shut down, making Weirton
only a rolling mill and coating facility that
is dependent upon a source of hot bands,
which presently are in short supply.
Sparrows Point still has the ability to make
steel, but it has never demonstrated that it is
viable as a stand-alone facility; it has always
been part of a larger, multi-facility
corporation. Dofasco, unlike either of the
alternative divestiture candidates, was a
profitable stand-alone company as late as
January 2006.
North American Hot Dipped Galvanized
Steel
DaimlerChrysler recognizes that the
Division’s Complaint and proposed consent
decree focus on the anticompetitive impact of
the merger on the Eastern United States Tin
Mill Products market and not the North
American Hot Dipped Galvanized Steel
market. However, this view should be
reconsidered.
A. Product Market
The automotive industry requires various
steel alloys for frame, shell, and various parts
that make up a complete automobile. Because
of their exposure to the elements,
automobiles require steel that resists
corrosion. But, automobile manufacturers
cannot utilize all grades of corrosion resistant
steel. Automobile-grade exposed corrosion
resistant steel must also be of high strength
and high enough quality to apply paint.
While corrosion resistant steel of lower
grades can be used in construction or
products like home appliances, only
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sufficiently high quality, automotive-grade
corrosion resistant steel can be used by the
automobile industry. The most cost-efficient
material to provide this protection is steel
that is coated with a rust-inhibiting layer,
usually composed primarily of zinc, which is
referred to as Galvanized Steel.
DaimlerChrysler utilizes up to a ton of
Galvanized Steel per vehicle.
Two methods of galvanization are used to
provide protection from corrosion—
Electroplate Galvanizing and Hot Dipped
Galvanizing. In Electroplate Galvanizing,
steel is passed through a zinc-rich bath at
ambient air temperature. An electric current
is passed through the steel, which attracts
particles of zinc to the steel’s surface thereby
plating it. In Hot Dipped Galvanizing, heated
steel sheet is passed through a bath of molten
zinc resulting in a thin coating of an
essentially pure zinc layer on the steel. The
post-coating application of heat to the zinc
coated steel promotes a reaction between the
iron in the steel and the zinc in the coating,
creating the zinc-iron compound known as
‘‘Galvanneal.’’ In contrast, the iron and zinc
do not react in electroplate galvanization and
thus do not produce the desirable properties
characteristic of Galvanneal.
1. Hot Dipped vs. Electrogalvanizing
Automotive-grade Hot Dipped Galvanized
Steel constitutes a separate product market
from galvanized steel generally because
Electroplate Galvanized Steel has more
limited uses and applications, especially in
the automotive industry. Hot Dipped
Galvanizing is less costly than
Electrogalvanizing and requires substantially
less energy to produce. Hot Dipped
Galvanizing also impacts desirable high
strength to the steel without the addition of
costly alloying elements. Even if
Electrogalvanizing proved to be adequate for
automotive needs, the differences in
stamping properties for automotive uses
would require major investments in
stamping, painting and other processes by
automobile manufacturers that sought to
switch from one process to another. As a
result, Hot Dipped Galvanized Steel and
Electroplate Galvanized Steel cannot easily
be substituted by automobile manufacturers.
Automotive uses also require much higher
grade of steels, which Hot Dipped
Galvanization can best supply. For example,
automotive uses require a smooth finish and
very precise alloy chemistries. Hot Dipped
Galvanneal has better cosmetic corrosion
performance than Electrogalvanized Steel
which typically has more surface defects.
Automotive use also requires very tight
width and thickness tolerances that Hot
Dipped Galvanization can better provide. As
a result, production yields for automotivegrade Galvanized Steel are much lower than
for other end uses.
2. Substitutes for Galvanized Steel
As explained above, steel can be
galvanized two ways—by the hot dipped or
electroplating processes. Automotive
companies have explored other materials, but
none is likely to replace galvanized/
galvannealed steel in the foreseeable future.
Like electrogalvanized steel, available
alternatives are not adequate for automotive
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uses. Non-coated steel is much less
corrosion-resistant and fails to meet
minimum automotive standards for quality.
Painted steels similarly fail to meet such
standards. Stainless steel, while able to meet
quality standards, is far too costly to serve as
a viable alternative to Hot Dipped Galvanized
Steel. As a result, Hot Dipped Galvanized
Steel is a separate relevant product market.
sroberts on PROD1PC70 with NOTICES
B. The Relevant Geographic Market
For DaimlerChrysler and other North
American automobile manufacturers, the
only practical Hot Dipped Galvanized Steel
suppliers are in North America.
1. Logistical Limitations
Reliance on overseas imported steel is not
economically feasible because of the
logistical obstacles presented by the product
itself. As Susan DeSandre, Director of Body
and Chassis Purchasing, North America for
Ford Motor Company characterized it in
proceedings before the United States
International Trade Commission, ‘‘it’s heavy,
it’s bulky, and it rusts on water.’’1
Automobile producers require continuous
supply to keep the production lines running
and it is not economically feasible to
transport steel by air to accommodate
unforeseen variations in demand.
2. Tariffs on Imported Steel
Currently, Australia, Canada, France,
Germany, Japan, and Korea are subject to
antidumping and/or countervailing duties on
corrosion resistant flat steel products,
including Hot Dipped Galvanized Steel. On
October 17, 2006, the International Trade
Commission heard testimony on whether it
should renew tariffs on the foreign supply of
Corrosion Resistant Steel, which are
currently being reviewed. The six largest
automobile producers in North America have
advocated removal of the duties on Corrosion
Resistant Steel because the domestic steel
industry is healthy and would not be
materially injured by their removal. In
addition, automobile producers have argued
that non-U.S. sources of corrosion-resistant
steel are not readily available anyway
because these products are in heavy demand
in foreign markets.
Although Dofasco is not a U.S. producer,
an independent Dofasco would indirectly
constrain anticompetitive price increases in
the United States. It would be an alternate
supply to DaimlerChrysler’s Canadian
operations and thus reduce the company’s
dependence on the few remaining United
States suppliers of Hot Dipped Galvanized
Steel. If antidumping duties are lifted on
Canadian Corrosion Resistant Steel, as
DaimlerChrysler believes is appropriate, a
divested Dofasco has the capacity to compete
directly with the three remaining North
American Hot Dipped Galvanized Steel
producers, US Steel, Arcelor Mittal, and AK
1 Certain Carbon Steel Products from Australia,
Belgium, Brazil, Canada, Finland, France, Germany,
Japan, Korea, Mexico, Poland, Romania, Spain,
Sweden, Taiwan and the United Kingdom, USITC
Inv. Nos. 701–TA–319, 320, 325–328, 348 and 350
(Second Review) and 731–TA–573, 574, 576, 578,
582–587, 612, and 614–618 (Second Review)
Hearing Transcript at 426 (testimony of Ms.
DeSandre) (Oct. 17, 2006).
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21:50 Apr 06, 2007
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Steel.2 If Dofasco were controlled by Mittal,
there would be no incentive for it to do so.
C. Market Concentration
Today, the market for North American Hot
Dipped Galvanized Steel is highly
concentrated with the top two firms
representing approximately 73% of capacity
and the top three firms representing nearly
90%. Arcelor Mittal alone represents nearly
half of North American capacity for Hot
Dipped Galvanized Steel with its acquisition
of Arcelor (including Dofasco’s Canadian
facilities). Unless Dofasco is divested, the
post-merger Herfindahl-Hirschman Index for
the North American Hot Dipped Galvanized
Steel market will rise from a premerger total
of 2171 to more than 3200—well above the
Guidelines’ threshold of 1800 for a highly
concentrated market. The change in
concentration resulting from the merger
would be over 1000 points—again well above
the Guidelines’ threshold for concern.
1. Concentration Through Consolidation
Only five years ago, DaimlerChrysler had a
choice of nine suppliers to choose from to
meet its demand for Hot Dipped Galvanized
Steel. In 2001, Mittal represented a mere 8%
of North American Hot Dipped Galvanized
Steel capacity. LTV’s bankruptcy in 2001 and
subsequent combination with Bethlehem
Steel into International Steel Group in 2002
ushered in a wave of consolidation that
continues today. In 2003, US Steel acquired
National Steel, leaving only seven suppliers
of North American Hot Dipped Galvanized
Steel. Mittal increased its share from 8% to
30% with its acquisition of ISG in 2005.
Mittal achieved market leadership with its
acquisition of Arcelor and its Dofasco
facilities in Canada, and DaimlerChrysler
estimates that Arcelor Mittal now has 47% of
North American Hot Dipped Galvanized
Steel capacity.
Unprintable graph appears here, it purports
to show 2006 North America hot dip auto
capacity by company. A copy of the graph is
available for inspection at the Department of
Justice Antitrust Division, 325 Seventh
Street, NW., Room 200, Washington, DC
20530.
2. Effect of Consolidation on Prices
Although it is too early to detect the effect
that Mittal’s acquisition of Arcelor and
Dofasco will have on prices, rising prices
over the last five years, coupled with
comments to industry analysts and the press
by Mittal, indicate that higher prices are to
come. Indeed, Mr. Lakshmi Mittal has noted
that ‘‘[c]onsolidation of the industry has
accelerated * * * [l]eading to a new market
oriented behavior * * * [a]nd a new
fundamental price dynamic.’’ See ‘‘New Steel
Paradigm and Future Challenges,’’
Presentation by Lakshmi Mittal to Merrill
Lynch Conference (May 11, 2006).
Over the past six years, the average price
for Galvanized Steel has risen from about
2 A fourth supplier, Nucor Corp., is not a practical
alternative supplier to the auto industry for exposed
automotive-grade corrosive resistant steel because
its production method, which utilizes recycled
scrap metal, produces steel that does not meet the
tolerances required by automobile makers for
substrate.
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17685
$500 per ton in 2000 to nearly $900 per ton
earlier this year. DaimlerChrysler expects
significant price increases for contracts
starting in 2007. Over this same period, the
number of industry participants dwindled.
Thus, industrial production has decreased
while prices increased to a new, higher band.
Comments to industry analysts and press
by Mittal leave little doubt that the goal and
likely result of consolidation is the continued
rise in prices to consumers. The Automotive
News observed in October of this year that
‘‘Mittal has taken steps to stave off price cuts
caused by a recent run-up in steel
inventories.’’ It added, ‘‘Mittal is prepared.
The company has told analysts that it will
prop up prices by reducing production at one
plant during that period.’’ A Ton of Trouble,
Automotive News (Oct. 2, 2006). ‘‘Mr. Mittal
also hopes that a new, larger group may be
able to set a lead for the rest of the industry—
sending signals about when to moderate
production, and so smooth the peaks and
troughs in demand that have bedeviled the
steel business.’’ Steel: Age of Giants, The
Economist (Feb. 2, 2006) (emphasis added).
As a result, there is reason for concern
about the effect of the merger on output and
prices for North American Hot Dipped
Galvanized Steel. These effects would be
reduced by divestiture of Dofasco—and the
Division should insist on its original
preferred remedy.
Neither Alternative Divestiture is Viable
Although the unique circumstances
existing here warrant reconsideration of this
transaction’s effects on the North American
Hot Dipped Galvanized Steel market, the
alternative divestiture remedies also fail to
remedy the Division’s legitimate concerns
regarding the transaction’s effect on the
Eastern United States Tin Mill Products
market.
A. Alternative Divestitures Will Fail To
Preserve Competition in Either Tin Mill or
Hot-Dipped Galvanized Steel Markets
Weirton has struggled since the 1970s and
has nearly closed several times. In 1982,
National Steel announced that it would not
make the capital improvements needed for
Weirton to remain competitive. In efforts to
save the company, Weirton was purchased by
its employees in 1984. Public offerings in
1989 and 1994 raised funds needed to
modernize the plant. However, the steel
import crisis that began in 1998
‘‘significantly reduced the company’s
production output, harmed its ability to
control pricing and severely hampered its
financial performance.’’ See Weirton Steel
Corporation: History, available at: https://
www.weirton.com/company/about/hist.html.
Weirton lost nearly $800 million from 1998
until it declared Chapter 11 bankruptcy in
2003. ISG purchased Weirton in 2004, and
ISG was acquired by Mittal in 2005. In
November 2005, Mittal shut down Weirton’s
steelmaking operations altogether and laid off
800 employees.
Today Weirton produces no steel and
instead relies on other Mittal facilities to
supply the substrate it uses in its production
of tin plate. It is unlikely that Weirton will
produce steel going forward. See Vicki
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Smith, Furnace Will Stay Idle at Weirton
Steel Mill, Courier-Journal (Louisville, Ky.)
(Dec. 2, 2005). In any event, Weirton will
almost certainly never play a role in
disciplining price increases in North
American Hot Dipped Galvanized Steel
because it cannot produce that product. Its
inability efficiently to produce the steel
substrate it needs for tin mill production,
coupled with relatively high transportation
and raw materials costs, do not bode well for
its tin mill production prospects either. In
fact, Weirton is likely to be a victim of the
increased concentration in the North
American Steel market rather than a
disciplining force. Since Weirton does not
produce Hot Dipped Galvanized Steel at all,
it is totally unable to discipline any output
restrictions in that market.
Sparrows Point has also struggled. In
October 2001, Bethlehem, which employed
about 3,400 workers at Sparrows Point, filed
for Chapter 11 bankruptcy. By May 2006, the
plant employed only 2,500 employees and
had changed hands three times in the past six
years. Despite cutting costs and the
introduction of new ‘‘efficiencies and
innovations, Sparrows Point is one of Mittal’s
most expensive plants to run because of high
energy costs and more environmental
regulations owing to its location on the
Chesapeake Bay.’’ Allison Connolly, Feeling
Pressure for Profits, Balt. Sun, 1C (May 14,
2006). ‘‘[W]orkers worry that Mittal will take
away their incentives or force them to make
other concessions to keep the plant open.’’
Id. ‘‘They also worry about layoffs if certain
parts of the plant are idled, for example, if
Mittal sends the tin work back to Weirton.’’
Id. Today, Sparrows Point is used primarily
to supply other Mittal plants with substrate.
It is unlikely to produce Hot Dipped
Galvanized Steel for use by the automobile
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industry and is unlikely ever to be able to
operate as a stand-alone entity.
B. Divestiture of Dofasco Is the Only Viable
Option To Preserve Competition
Unlike either Sparrows Point or Weirton,
Dofasco has recently been a successful stand
alone steel company and continues to thrive
independently today (pursuant to the Hold
Separate Order). If not for the Dutch trust
issue, Dofasco could clearly be sold to
ThyssenKrupp or a number of other potential
suitors. Indeed, analysts agree that Dofasco is
by far the most attractive of the three mills
and that Mittal has little incentive to divest
it. ‘‘Right now time is on their side, and they
are generating a lot of cash flow. * * * At
the end of the day, if they can keep [Dofasco],
really the winners will be Arcelor Mittal, and
the losers will be ThyssenKrupp,’’ says Alain
William, an analyst for Societe Generale.
Heather Thomas, Poison Pill Is Among the
Reasons Mittal Steel Deal Remains a MultiCompany Tangle, N.Y. Times (Nov. 3, 2006).
Sparrows Point and Weirton, on the other
hand, will be difficult to divest, and
incapable of operating as stand-alone
businesses. ‘‘The problem is, who would
want to buy either of the two? Mittal will
have to decide which one to sell, but you
can’t manufacture a customer,’’ said Charles
Bradford, an independent steel analyst for
Soleil Securities in New York. See Merger
Proviso Gives Hope to Weirton Steel,
Pittsburgh Tribune Rev. (Aug. 3, 2006).
‘‘Weirton and Sparrow’s Point are not good
plants. Dofasco is * * *. Dofasco’s good
company and I’m not so sure that Mittal
wouldn’t rather have it than Weirton or
Sparrow’s Point.’’ Romino Maurino, Mittal
Steel Sets Deadline for Sale of Dofasco, Inc.,
Winnipeg Free Press, (Sept. 28, 2006).
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The Division, with its investigative
resources, has better access than
DaimlerChrysler does to the underlying facts
that support these comments. It has
prudently reserved the right to determine
whether a divestiture of either Sparrows
Point or Weirton would be feasible. The
Division should revisit its view that
divestiture of either Weirton or Sparrows
Point would be sufficient.
Conclusion
An independent Dofasco can discipline
anticompetitive price increases for Tin Mill
Products. But even more important from
DaimlerChrysler’s point of view, it can also
act as a competitive constraint on
anticompetitive output restrictions on the
supply of North American Hot Dipped
Galvanized Steel. Thus, DaimlerChrysler
urges the Division to reconsider its
acceptance of one of the alternative
divestiture candidates and instead to insist
on the divestiture of Dofasco. If the Dutch
trust proves to be an immovable obstacle to
the sale of Dofasco, it could simply be spun
off as a freestanding entity, to operate
independently, as it did as recently as
January 2006. If an adequate remedy requires
renegotiation of the consent decree, we urge
the Division to take the steps that are
necessary to maintain competition in the
steel industry.
Sincerely,
Thomas B. Leary.
Janet L. McDavid.
cc: Allan M. Huss, Senior Counsel, Antitrust/
Regulatory Affairs, DaimlerChrysler
Corporation.
[FR Doc. 07–1321 Filed 4–6–07; 8:45 am]
BILLING CODE 4410–11–M
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Agencies
[Federal Register Volume 72, Number 67 (Monday, April 9, 2007)]
[Notices]
[Pages 17634-17686]
From the Federal Register Online via the Government Printing Office [www.gpo.gov]
[FR Doc No: 07-1321]
[[Page 17633]]
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Part II
Department of Justice
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Antitrust Division
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Public Comment and Response on Proposed Final Judgement; Notice
Federal Register / Vol. 72, No. 67 / Monday, April 9, 2007 /
Notices
[[Page 17634]]
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DEPARTMENT OF JUSTICE
Antitrust Division
Public Comment and Response on Proposed Final Judgment
Pursuant to the Antitrust Procedures and Penalties Act, 15 U.S.C.
16(b)-(h), the United States hereby publishes below the comments
received on the proposed Final Judgment in United States v. Mittal
Steel Company, No. 1:06-CV-1360-ESH, which were filed in the United
States District Court for the District of Columbia, on February 13,
2007.
Copies of the comments and the response are available for
inspection at the Department of Justice Antitrust Division, 325 Seventh
Street, NW., Room 200, Washington, DC 20530, (telephone (202) 514-
2481), and at the Office of the Clerk of the United States District
Court for the District of Columbia, 333 Constitution Avenue, NW.,
Washington, DC 20001. Copies of any of these materials may be obtained
upon request and payment of a copying fee.
J. Robert Kramer II,
Director of Operations Antitrust Division.
UNITED STATES DISTRICT COURT FOR THE DISTRICT OF COLUMBIA
United States of America, Plaintiff, v. Mittal Steel Company N.V.,
Defendant
[Civil Action No. 1: 06CV01360-ESH]
Response of Plaintiff United States to Public Comments
Pursuant to the requirements of the Antitrust Procedures and
Penalties Act, 15 U.S.C. section 16(b)-(h) (``APPA'' or ``Tunney
Act''), the United States hereby responds to the public comments
received regarding the proposed final Judgment in this case. After
careful consideration of the comments, the United States continues to
believe that the proposed Final Judgment will provide an effective and
appropriate remedy for the antitrust violations alleged in the
Complaint. The United States will move the Court for entry of the
proposed Final Judgment after the public comments and this Response
have been published in the Federal Register, pursuant to 15 U.S.C.
section 16(d).
On August 1, 2006, the United States filed the Complaint in this
matter alleging that the proposed acquisition of Arcelor S.A.
(``Arcelor'') by defendant Mittal Steel Company N.V. (``Mittal Steel'')
would violate Section 7 of the Clayton Act, 15 U.S.C. section 18.
Simultaneously with the filing of the Complaint, the United States
filed a proposed Final Judgment and a Hold Separate Stipulation and
Order (``HSSO'') signed by plaintiff and Mittal Steel consenting to the
entry of the proposed Final Judgment after compliance with the
requirements of the Tunney Act, 15 U.S.C. section 16. Pursuant to those
requirements, the United States filed its Competitive Impact State
(``CIS'') in this Court on August 1, 2006; published the proposed Final
Judgment and CIS in the Federal Register on August 24, 2006, see United
States v. Mittal Steel Company N.V., 71 Fed. Reg. 50084, 2006 WL
2431068; and published summaries of the terms of the proposed Final
Judgment and CIS, together with directions for the submission of
written comments relating to the proposed Final Judgment, in The
Washington Post for seven days beginning on September 10, 2006 and
ending on September 16, 2006. The 60-day period for public comments
ended on November 15, 2006, and three comments were received as
described below and attached hereto.
I. The Investigation and Proposed Resolution
On January 27, 2006, Mittal Steel announced its intention to
commence a tender offer to acquire control of Arcelor. At the same
time, Mittal Steel announced that it would subsequently sell Arcelor's
recently acquired Canadian subsidiary, Dofasco Inc. (``Dofasco'') to
ThyssenKrupp A.G. (``ThyssenKrupp'') if it acquired control of Arcelor.
For six months following the announcement of the tender offer, the
United States Department of Justice (``Department'') conducted an
extensive, detailed investigation into the competitive effects of the
Mittal/Arcelor transaction. As part of this investigation, the
Department obtained substantial documents and information from Mittal
Steel and issued eight Civil Investigative Demands to third parties.
The Department received and considered more than 45,000 pages of
material. More than fifty interviews were conducted with customers,
competitors, and other individuals with knowledge of the industry. The
investigative staff carefully analyzed the information provided and
thoroughly considered all of the issues presented. The Department
considered the potential competitive effects of the transaction with
respect to a number of steel products, obtaining information about
these products from customers, competitors, and other knowledgeable
parties. The Department concluded that the combination of Mittal Steel
and Arcelor likely would lessen competition in one market--Tin Mill
Products (``TMP'') sold to customers in the United States, east of the
Rocky Mountains (``Eastern United States''.) TMP are finely rolled
steel sheets, usually coated with a thin protective layer of tin or
chrome. TMP include black plate, electrolytic tin plate (``ETP''), and
tin free steel (``TFS''). Black plate is a light-guage cold-rolled bare
steel sheet that serves as a substrate for production of ETP and TFS.
Black plate is coated with tin to produce ETP and with chrome to
produce TFS. Both ETP and TFS are used primarily in manufacturing steel
cans for packaging a wide range of food products, such as soup, fruits,
and vegetables, and non-food products, such as paints, aerosols, and
shaving cream. For most TMP purchasers, particularly food can makers,
there are no close substitutes for TMP. Packaging alternatives, such as
plastic containers, are not viewed as close product substitutes. A
small but significant increase in price would not likely cause
sufficient TMP can customers to switch products or otherwise curtail
their TMP usage so as to render the increase unprofitable.
More than 89 percent of TMP sold in the Eastern United States is
manufactured by firms located either in the Eastern United States or
eastern Canada. A small but significant increase in price for TMP would
not cause TMP customers in the United States to substitute purchases
from outside the Eastern United States in sufficient quantities to make
such a price increase unprofitable. Mittal Steel, Arcelor, and
Arcelor's subsidiary Dofasco sell TMP to customers in the Eastern
United States.
As explained more fully in the Complaint and CIS, the acquisition
of Arcelor and Dofasco by Mittal Steel would substantially increase
concentration and lessen competition in the production and sale of TMP
in the Eastern United States, giving the top two TMP producers,
including Mittal Steel, a market share of more than 81 percent of
sales. Therefore, the Department filed its Complaint alleging
competitive harm in the TMP market in the Eastern United States and
sought a remedy that would ensure that such harm is prevented.
The proposed Final Judgment in this case is designed to preserve
competition in the production, manufacture, and sale of TMP in the
Eastern United States. The proposed Final Judgment requires the
divestiture of sufficient assets to prevent the increase in
concentration that resulted from the combination of Mittal Steel's
capacity and Arcelor's capacity to supply TMP to the Eastern United
States market. The proposed Final Judgment requires the
[[Page 17635]]
divestiture of a significant steel mill that manufactures TMP for sale
in the Eastern United States. Specifically, it directs a sale of
Dofasco to ThyssenKrupp or an alternative purchaser acceptable to the
United States. At the time the proposed Final Judgment was filed with
the Court, Mittal Steel already had executed a letter of intent to sell
Dofasco to ThyssenKrupp when and if Mittal Steel acquired Arcelor, at a
price comparable to the price Arcelor itself paid to acquire Dofasco in
early 2006. Dofasco, which has a history of successful operation as an
independent entity, has not been integrated into Arcelor and thus
remains a viable divestiture candidate.
Mittal Steel's announced plan to sell Dofasco to ThyssenKrupp upon
its acquisition of Arcelor would have mitigated the increase in post-
merger concentration in the Eastern United States that would have
resulted from its acquisition of Arcelor. As part of an effort by
Arcelor's Board of Directors to impede the tender offer, however,
Arcelor sought to prevent any figure effort by Mittal Steel to divest
Dofasco by transferring Arcelor's Dofasco legal title to an independent
Dutch foundation, known as the Strategic Steel Stichting (``S3'').
Since Mittal completed its acquisition of Arcelor, Arcelor and Mittal
Steel have requested that the S3 dissolve itself so as to permit the
sale of Dofasco to ThyssenKrupp. The board of the S3 nevertheless has
decided not to dissolve itself.
In negotiating the proposed Final Judgment, the parties recognized
that the existence of the S3 could prevent Mittal Steel from divesting
Dofasco in a timely manner. For this reason, the Department determined
that alternative assets, owned by Mittal Steel and not burdened with
any restrictions on sale, should be designated to accomplish the
intended preservation of TMP competition in the event that Mittal Steel
was unable to divest Dofasco within the time allowed by the decree. The
proposed Final Judgment requires Mittal Steel to divest one of two
steel mills--Sparrows Point or Weirton--if, despite its best efforts to
do so, it has not been able to carry out the divestiture of Dofasco
within the period allowed by the decree. Sparrows Point is a fully
integrated steel mill located near Baltimore, Maryland, which produces
a diversified portfolio of products, including hot-rolled sheet, cold-
rolled sheet, galvanized sheet, Galvalume, and TMP, for construction,
steel service center, container, appliance, and other end-use markets.
Weirton, located in Weirton, West Virginia, operates primarily as a TMP
finishing facility, converting steel slabs obtained from Mittal's
Sparrows Point and Cleveland plants.
In the Department's judgment, divestiture of Dofasco to
ThyssenKrupp or another qualified purchaser would remedy the violation
alleged in the Complaint because Dofasco is an integrated steel mill
that has the demonstrated capacity to make significant TMP sales in the
Eastern United States. In the event that Mittal fails to sell Dofasco
in a timely manner due to legal impediments arising from its control by
the S3 and the S3's refusal to permit its sale, the proposed Final
Judgment provides that the Department will determine whether Sparrows
Point or Weirton should be divested to remedy the violation alleged in
the Complaint. The Department is confident that these options allow it
to select an alternate facility the divestiture of which to a viable
qualified purchaser would remedy the violation. Each mill currently
makes substantial TMP sales in the Eastern United States, and the
successful continued operation of either mill by a viable qualified
purchaser would remedy the violation. The Department is currently
assessing which of these two mills is most likely to continue as an on-
going vigorous competitor for TMP sales in the event that Dofasco
cannot be divested. Sparrows Point is an integrated facility that
produces a variety of steel products in addition to TMP, and it
manufactures its own steel slabs, which are the basic raw material for
TMP fabrication. Weirton currently operates as a TMP finishing facility
that converts slabs obtained from Mittal Steel's Sparrows Point and
Cleveland mills. Mittal recently idled Weirton's slab-making facilities
because they were considered to be less efficient than other slab
manufacturing locations within the Mittal Steel organization, and the
Department is assessing whether those facilities could be reactivated
to produce slabs at Weirton on a cost-effective basis in the event of
Weirton's divestiture. Even if the Department concludes that cost-
effective slab production at Weirton is not likely to be feasible,
there still may be sources from which Weirton could obtain slabs with a
degree of consistency and reliability, and at a cost that would enable
it to compete successfully as an independent supplier of TMP to the
Eastern United States market. The Department will consider the
availability of slabs to Weirton and other relevant considerations in
determining whether Sparrows Point or Weirton should be divested to
remedy the violation alleged in the Complaint, and it will select the
mill that is most likely to continue to compete successfully for TMP
sales in the Eastern United States following its divestiture by Mittal
Steel. The proposed Final Judgment would permit this process to go
forward if Dofasco cannot be sold in a timely manner. Although entry of
the proposed Final Judgment would terminate this action, the Court
would retain jurisdiction to construe, modify, or enforce the
provisions of the proposed Final Judgment and punish violations
thereof.\1\
---------------------------------------------------------------------------
\1\ The merger closed on August 1, 2006. In keeping with the
United States's standard practice, neither the HSSO nor the proposed
Final Judgment prohibited closing the merger. See ABA Section of
Antitrust Law, Antitrust Law Developments 387 (5th ed. 2002) (noting
that ``[t]he Federal Trade Commission (as well as the Department of
Justice) generally will permit the underlying transaction to close
during the notice and comment period''). Such a prohibition could
interfere with many time-sensitive deals and prevent or delay the
realization of substantial efficiencies. In consent decrees
requiring divestitures, it is also standard practice to include a
``preservation of assets'' clause in the decree and to file a
stipulation to ensure that the assets to be divested remain
competitively viable. That practice was followed here. Proposed
Final Judgment Sec. VIII. In addition, the HSSO has been filed and
entered by the Court in this case. That Order requires Mittal Steel
to preserve Weirton and Sparrows Point and to hold separate Dofasco,
pending the divestiture contemplated by the proposed Final Judgment.
---------------------------------------------------------------------------
II. Summary of Public Comments and Responses
During the 60-day public comment period, the United States received
comments from Silgan Containers Corporation (``Silgan''), ThyssenKrupp,
and DaimlerCyrysler Corporation (``DaimlerChrysler''). Upon review, the
United States believes that nothing in the comments warrants a change
in the proposed Final Judgment or is sufficient to suggest that the
proposed Final Judgment is not in the public interest. The comments
include concerns relating to whether the proposed Final Judgment
adequately remedies the harms alleged in the Complaint. The United
States addresses these concerns below and explains how the remedy is
appropriate.
A. Public Comment Submitted by Silgan
1. Summary of Silgan's Comment
Silgan, the largest food can producer and the largest consumer of
TMP in the United Stats, submitted a 42-page comment with 44
attachments (attached hereto as Exhibit 1). Silgan's submission asserts
that only the divestiture of Dofasco has any prospect for success, and
that neither the divestiture of Weirton nor the divestiture of Sparrows
Point will be effective.
[[Page 17636]]
Silgan's comments may be summarized in three points. First, Silgan
argues that Weirton cannot long survive as an independent producer of
TMP, because it cannot produce slabs--the essential TMP substrate--at a
competitive cost and cannot obtain slabs from elsewhere at a
competitive cost. Thus, Weirton should not be divested.
Second, Silgan further asserts that, although Sparrows Point is
capable of surviving as a stand-along producer of TMP, it currently
provides 45 percent of the slabs used by Weirton. If Sparrows Point is
divested, Weirton will be separated from a significant portion of its
supply of slabs and will be unable to obtain a sufficient number of
slabs from other sources. Thus, if Sparrows Point is divested, Weirton
may cease TMP production even if it is kept in the Mittal Steel group.
Finally, Silgan concludes that since divestiture of either Weirton
or Sparrows Point likely will lead to the demise of Weirton as a TMP
producer, neither Mittal Steel mill should be divested. Instead, Silgan
argues that Dofasco should be divested even if accomplishing that
objective must await the expiration of the S3, and that the Final
Judgment should be modified to extend the period for divesting Dofasco
by several years. This would require that the stipulated HSSo, under
which Dofasco now is operating, be modified to extend for the entire
duration of the S3.\2\
---------------------------------------------------------------------------
\2\ Silgan assets in its comment that the S3 has a 5-year term.
Although the actual term of the S3 is not public information, it is
many times longer than the period the proposed Final Judgment gives
Mittal Steel to effect the divestiture of one of the three mills.
---------------------------------------------------------------------------
2. Response of United States to Silgan's Comment
The United States has carefully considered Silgan's concern that
Weirton will go out of business if the United States chooses Weirton or
Sparrows Point as an alternative divestiture, but disagrees.
Silgan's conclusion rests crucially on an assumption that slabs
suitable for use in TMP production would be readily or economically
available to Weirton from sources other than Sparrows Point. The United
States agrees that the supply of slabs is an important issue, but the
concerns raised by Silgan are overstated. If Sparrows Point is
divested, and Weirton remains part of Mittal Steel, for example, there
would be no concern about the availability to the divested mill.
Sparrows Point is a fully integrated steel mill that does not depend on
other Mittal Steel facilities for significant operational resources or
supplies and indeed, in recent years has produced more slabs than it
consumes. With respect to Wierton, even if the new owner of Sparrows
Point refused to sell slabs on reasonable terms to Mittal Steel for use
at Weirton, Mittal Steel would still own even blast furnaces in North
America, five of which are now operating, giving it ample ability to
supply Wierton with slabs. Further, Mittal could obtain additional
slabs for Weirton on the open market. If Weirton were divested from
Mittal and sought to acquire all of its slabs from other sources, the
supply of slabs would be somewhat less certain, but there is some
indication that Weirton could obtain sufficient slabs, including from
imports. Dofasco, as Silgan points out, obtains about 750,000 tons of
slabs per year from other firms, 400,000 tons of which comes from CST
in Brazil. Some of those slabs are used to make tin mill products. The
fact that Dofasco itself successfully imports a significant volume of
tin-quality slabs suggests that an independent Weirton might have
sufficient alternative sources for such slabs. The Department continues
to investigate the likelihood that a divested Weirton would be able to
manufacturer or purchase tin-quality slabs on a cost-efficient basis.
If the Department concludes for any reason that the lack of certainty
regarding Weirton's viability makes divestiture of Sparrows Point
preferable, the Final Judgment permits the Department to direct Mittal
Steel to divest Sparrows Point.
Silgan proposes that, in lieu of diverting Weirton or Sparrows
Point, the proposed Final Judgment be amended to provide that Dofasco
be held separate for five years, which Silgan asserts is the duration
of the S3, after which it could and should be sold.\3\ This proposal
presents significant problems. To ensure Dofasco's operation separately
from Mittal Steel for such an extended period of time would be
difficult, if not impossible. Moreover, under the HSSO, ordinary and
customary business decisions that would be made promptly by an
independent entity cannot be made by Dofasco without certain notices
and approvals and, in some circumstances, Court permission. This
situation is tolerable as a temporary solution to effectuate a prompt
divestiture and to limit interference or collusion pending that
divestiture. As a long-term operating arrangement, however, it could
adversely affect the ability of Dofasco to operate efficiently. Given
that a prompt remedy is in the public interest and that the Final
Judgment provides a mechanism by which the Department can assure that
adequate and viable Mittal Steel assets are divested, there is no
reason to require the extraordinary and unprecedented imposition of a
long-term HSSO.
---------------------------------------------------------------------------
\3\ The Department understands that Silgan's objective would
require an extension only for the duration of the S3, but Silgan is
correct that this would require an extension of multiple years.
---------------------------------------------------------------------------
B. Public Comment Submitted by ThyssenKrupp
1. Summary of ThyssenKrupp's Comment
ThyssenKrupp is a large German steel manufacturer that has an
agreement in principle with Mittal Steel to purchase Dofasco.
ThyssenKrupp currently exports TMP to customers in the United States.
In its comment, attached hereto as Exhibit 2, ThyssenKrupp states that
only the divestiture of Dofasco will adequately remedy the alleged
anticompetitive effects set forth in the Complaint and that divestiture
of Weirton or Sparrows Point cannot remedy those anticompetitive
effects. ThyssenKrupp asserts that the proposed Final Judgment and CIS
``make clear that divestiture of Dofasco to ThyssenKrupp is the
preferred remedy for the competitive harm alleged to arise from Mittal
[Steel]'s acquisition of Arcelor[.]'' Ex. 2, ThyssenKrupp Comment at 3.
ThyssenKrupp's comment, however, does not address the question of what
should be done if Dofasco cannot be divested due to the existence of
the S3. ThyssenKrupp claims that neither Weirton nor Sparrows Point has
sufficiently modern and efficient facilities to compete in the TMP
market in a manner that would replace competition lost as a result of
the challenged acquisition. In this respect, ThyssenKrupp's comments
mirror those of Silgan.
2. Response of United States to ThyssenKrupp's Comment
The response of the United States to the Silgan Comment is equally
applicable to the comments made by ThyssenKrupp. In sum, for the
reasons given in Part II.A.2 above, the United States believes that the
Final Judgment provides a mechanism to ensure that assets sufficient to
remedy the violation alleged in the Complaint will be divested.
Notwithstanding ThyssenKrupp's evaluation of the equipment and
facilities at Weirton and Sparrows Point, the Weirton and Sparrows
Point assets have proved adequate consistently to supply large
quantities of TMP to the Eastern United States market. In 2005, Weirton
and Sparrows Point sold more
[[Page 17637]]
TMP in the Eastern United States than Arcelor and Dofasco combined.
While capacity to manufacture TMP for sale in the Eastern United States
is not the only factor, it is certainly a highly relevant factor in
assessing the competitive significance of mill assets. In determining
which alternate mill should be divested pursuant to the Final Judgment,
the Department will focus on questions relating to the relative ability
of Sparrows Point and Weirton to operate independently of Mittal Steel
as future suppliers of TMP to the Eastern United States market. The
fact that both mills have successfully supplied substantial quantities
of TMP to the market with their current equipment supports the
conclusion that the alternate mill that the United States selects to be
divested would accomplish the objectives of the Final Judgment.
As to ThyssenKrupp's statement that divestiture of Dofasco is the
``preferred'' remedy, we agree. As discussed above, Dofasco is an
attractive divestiture candidate for a number of reasons, and the
proposed Final Judgment requires Mittal Steel in the first instance to
use its best efforts to divest Dofasco. However, nothing in the
proposed Final Judgment or the Competitive Impact Statement indicates
that Dofasco is the only suitable divestiture candidate. Both Mittal
Steel and the Department realized that Mittal Steel might be unable to
accomplish the divestiture of Dofasco in a timely manner because the S3
might prevent its sale. Accordingly, the parties crafted alternative
relief--the divestiture of Sparrows Point or Weirton--that also would
preserve competition. Although the United States is satisfied that
divestiture of Dofasco would remedy the violation alleged in the
Complaint, if Dofasco cannot be sold within the period prescribed by
the proposed Final Judgment, the United States will decide which of the
two alternatives should be divested.
C. Public Comment Submitted by DaimlerChrysler
1. Summary of DaimlerChrysler's Comment
DaimlerChrysler is an automobile manufacturer in North America that
sources its steel from a number of North American steel producers,
including Mittal Steel and Dofasco. See DaimlerChrysler Comment
(attached hereto as Exhibit 3). DaimlerChrysler does not use TMP in the
production of automobiles and does not purchase TMP. It does, however,
use another type of flat steel product called hot dipped galvanized
steel, which it buys from Mittal Steel and Dofasco, and DaimlerChrysler
claims that the proposed acquisition will adversely affect competition
for that product. DaimlerChrysler asserts that consolidation in the
steel industry since 2001 has reduced the number of North American
manufacturers of hot dipped galvanized steel from nine to five, and
that after the acquisition of Dofasco, Mittal Steel will have
approximately 47 percent of North American capacity for this product.
DaimlerChrysler also states that there are no adequate substitutes for
this product, and that foreign producers are not suitable suppliers.
DaimlerChrysler asserts that the alleged harm to competition would be
alleviated if Mittal Steel were required to divest Dofasco, but that
the divestiture of either Sparrows Point or Weirton would not remedy
the harm because neither facility produces hot dipped galvanized steel
suitable for automotive purposes.
Although DaimlerChyrsler has no direct interest in the TMP market,
the company nevertheless asserts that the divestiture of Weirton or
Sparrows Point will not restore competition in TMP because neither
facility is capable of operating as a stand-alone facility.
DaimlerChrysler cites past financial troubles of Weirton when it was a
stand-alone company and Sparrows Point when it was operated by the
former Bethlehem Steel Company. DaimlerChrysler asserts that either
alternative facility is likely to close after divestiture. The result,
according to DaimlerChrysler, would be less competition in the market
for TMP.
2. Response of United States to DaimlerChrysler's Comment
DaimlerChrysler's principal argument is that the United States'
focus on TMP is misplaced, and that the United States should also have
alleged harm to competition for hot dipped galvanized steel. During its
investigation, the United States carefully and thoroughly reviewed the
competitive implications of Mittal Steel's acquisition of Arcelor (and
Dofasco) for a number of different potential relevant geographic and
product markets, including hot dipped galvanized products. Upon
completion of its review, the United States determined that it should
allege a violation and seek relief only with regard to sales to TMP in
the Eastern United States, and the Complaint filed in this case
reflects that determination. The decision regarding the filing of a
complaint as to any particular market lies within the prosecutorial
discretion of the United States.
With respect to the market for TMP, the United States disagree with
the DaimlerChrysler comments relating to the adequacy of a divestiture
of either of the alternative assets. As discussed more thoroughly
above, the United States has considered the capabilities and economic
viability of each of the alternative facilities and is confident that
these options allow it to select an alternate facility the divestiture
of which to a viable qualified purchaser would be sufficient to restore
competition to the market for the sale of TMP in the Eastern United
States.
III. Conclusion
The issues raised in the public comments were among the many
considered during the United States' extensive and through
investigation. The United States has determined that the proposed Final
Judgment as drafted provides an effective and appropriate remedy for
the antitrust violations alleged in the Complaint, and is therefore in
the public interest. The United States will move this Court to enter
the proposed Final Judgment after the comments and response are
published.
Dated: February 13, 2007.
Respectfully submitted,
Lowell R. Stern (D.C. Bar 440487),
Attorney, United States Department of Justice, Antitrust Division,
Litigation II Section, 1401 H Street, NW., Suite 3000, Washington,
DC 20530, Telephone: (202) 307-0924, Facsimile: (202) 307-6283.
Certificate of Service
I hereby certify that on the 13th day of February, 2007, I caused a
copy of the foregoing Plaintiff United States's Response to Public
Comments to be mailed, by U.S. mail, postage prepaid, to the attorneys
listed below and I caused the attachments thereto to be delivered by
electronic transmission to the attorneys listed below:
Lowell R. Stern,
For Mittal Steel Company N.V.:
Mark Leddy, Esquire; Brian Byrne, Esquire; Jeremy J. Calsyn,
Esquire; Cleary Gottlieb Steen & Hamilton LLP., 2000 Pennsylvania
Avenue, NW., Washington, DC 20006.
For Arcelor S.A.:
John M. Nannes, Esquire; Michael V. Sosso, Esquire; Skadden,
Arps, Slate, Meagher & Flom LLP., 1440 New York Avenue, NW.,
Washington, DC 20005.
For Silgan Containers Corporation:
Daniel L. Porter, Esquire; Vinson & Elkins LLP., 1455
Pennsylvania Avenue, NW., Suite 600, Washington, DC 20004-10009.
For ThyssenKrupp A.G.:
Steven K. Bernstein, Esquire; James F. Lerner, Esquire; Weil,
Gotshal & Manges LLP., 767 Fifth Avenue, New York, NY 10153-0119.
[[Page 17638]]
A. Paul Victor, Esquire; Dewey Ballantine LLP., 1301 Avenue of
the Americas, New York, NY 10019-6092.
For DaimlerChyrsler Corporation:
Thomas B. Leary, Esquire; Janet L. McDavid, Esquire; Hogan &
Hartson LLP., Columbia Square, 555 Thirteenth Square, NW.,
Washington, DC 20004.
Exhibit 1
Willkie Farr and Gallagher LLP
Theodore Case Whitehouse, 202 303 1118, whitehouse@willkie.com, 1875
K Street, NW., Washington, DC 20006-1238, Tel: 202 303 1000, Fax:
202 303 2000.
23 October 2005
By Hand Delivery
Maribeth Petrizzi, Esq., Chief, Litigation II Section, Antitrust
Division, U.S. Department of Justice, Suite 3000, 1401 H Street,
NW., Washington, DC 20530
Re: Comments of Silgan Containers Corp. on Proposed Consent Decree
in United States v. Mittal Steel Co., NV, No. 1:06-CV-01360-ESH
(D.D.C.)
Dear Ms. Petrizzi:
Transmitted with this letter, on behalf of Silgan Containers
Corporation (``Silgan'') and pursuant to the Antitrust Procedures
and Penalties Act (15 U.S.C. 16), are Silgan's comments on the
proposed consent decree submitted by the Division to the United
States District Court for the District of Columbia in August 2006.
Silgan and its counsel would be pleased to enlarge upon or
explain any aspect of Silgan's comments and would be pleased to meet
with you and your staff to discuss any issue or concern relating to
this matter.
Sincerely,
Theodore Case Whitehouse
cc (w/encl.): Kerrie J. Freeborn, Esq.
UNITED STATES DISTRICT COURT FOR THE DISTRICT OF COLUMBIA
United States of America, Plaintiff, v. Mittal Steel Company N.V.,
Defendant
[Civil Action No. 1: 06CV01360-ESH]
Comments of Silgan Containers Corporation on the Proposed Final
Judgment and Competitive Impact Statement Regarding Competition in the
Tin Mill Products Market
Willkie Farr and Gallagher LLP., 1875 K Street, NW., Washington, DC
20006-1238, (202) 303-1000.
Thomas Prusa, Ph.D., Professor of Economics, Rutgers University, New
Brunswick, New Jersey.
October 23, 2006
Table of Contents
Introduction and Summary of Comments
I. Divestiture of Dofasco is the Best Option
A. Dofasco Has a Proven Track Record of Operating as a Highly
Profitable, Independent Company
B. Dofasco Is Far Better Suited To Operate as a Stand-Alone
Facility Than Either Weirton or Sparrows Point
C. Dofasco Is More Committee To Investing in the Future of the
Tin Mill Steel Market
D. The Decree Should Be Amended if Necessary To Require
Divestiture of Dofasco on the Earliest Date on Which It May Legally
Be Divested Free of the Stichting Arrangements, and the Hold-
Separate Order Should Continue in Effect Until That Divestiture Is
Accomplished
II. A Stand-Alone Weirton Operation Will Fail in the Immediate
Future and Undermine the Departments Objective of Preserving
Competition in the Market
A. Weirton's Ironmaking and Steelmaking Assets Are Not
Competitive
1. Weirton Has Small, Inefficient Blast Furnaces
2. Weirton's Steelmaking Operations Are Also Antiquated and High
Cost
3. An Independent Weirton Operating Its Ironmaking Facilities
Would Lack Any Captive Raw Material Supplies
4. Weirton's Geographic Location Guarantees Higher Costs for
Basic Inputs
5. Weirton's Limitations as a Fully-Integrated Steel Maker
Producing Tin Mill Steel Are Recognized by Mittal and Outside
Observers
B. Prospects for a Stand-Alone Weirton Enterprise Operating as a
Rolling and Finishing Operation Are Limited
1. Weirton's Rolling and Finishing Assets Require Substantial
Investment To Be Competitive
2. Weirton Would Be Committed To Producing Primarily Tin Mill
Steel, Limiting Production Flexibility
3. Weirton Would Have Difficulty Securing the Quality and Volume
of Slab Necessary To Maintain Its Operations
4. Even if a Stand-Alone Weirton Rolling and Finishing Operation
Found a Consistent Source of Slab Supply, the Market Dynamics for
Tin Mill Steel Would Limit Profitability
5. A Stand-Alone Weirton Enterprise Running Only Its Tin Line
Would Have Difficulty Securing Sufficient Volumes of Black Plate
C. There Are No Legitimate Suitors for Weirton
D. Divesting Weirton Will Have an Adverse Impact on Competition
III. A Divestiture of Sparrow's Point Would Also be a Far Less
Effective Remedy Than Divesting Dofasco
A. Divestiture of Sparrows Point Is Unlikely To Enhance
Competition Over the Long Term
1. Dofasco Is an Unlikely Replacement for Sparrows Point in
Supplying Slabs to Weirton
2. It Is Unlikely That Mittal Steel's Other North American Slab
Producers Will Divert Scarce Feedstock to Weirton
3. It Would Make no Economic Sense for Mittal's Brazilian
Affiliate CST To Supply Slabs to Weirton
B. Divesting Sparrows Point Will Have an Adverse Impact on
Competition in the Medium to Long Term
Conclusion
Introduction and Summary of Comments
Silgan Containers Corporation, the largest U.S. food can producer
and single largest consumer of tin mill steel products in the United
States, hereby provides comments on the proposed final judgment in
United States v. Mittal Steel Company, the civil action concerning the
effects of Mittal Steel's acquisition of Arcelor in the tin mill steel
market in the Eastern United States. These comments are submitted in
response to the invitation of the Antitrust Division of the United
States Justice Department set forth in the August 24, 2006 edition of
the Federal Register. Silgan appreciates the opportunity to submit
comments.
Silgan wholeheartedly agrees with the Department's conclusions that
(1) Mittal Steel's acquisition of Arcelor ``further consolida[tes] an
already highly concentrated market'' and (2) ``the likely effect of
this acquisition would be to lessen competition substantially'' among
suppliers of tin mill steel products in the Eastern United States, and
(3) ``this loss of competition would likely result in higher prices,
lower quality, less innovation and less favorable delivery terms to
customers'' of tin mill steel.\1\ Silgan submits that such conclusions
are amply supported by the evidence.
---------------------------------------------------------------------------
\1\See United States v. Mittal Steel Company, Proposed Final
Judgment and Competitive Impact Statement, 71 Fed. Reg. 50084,
50085, 50093 (August 24, 2006) (Attachment 1).
---------------------------------------------------------------------------
The proposed decree provides for two alternative divestiture
scenarios. The first is to require divestiture by Mittal of Dofasco, a
Canadian integrated steel producer. The alternative remedy, to be
available only if Mittal is ``unable'' despite ``best efforts'' to
accomplish the divestiture of Dofasco, would be divestiture of either
the Sparrows Point integrated steel operation or the Weirton steel mill
operation (which includes only a rolling mill capability at this time).
Silgan wholeheartedly agrees with the Department that the preferred
remedy to address this lessening of competition in the tin mill steel
market is to require the divestiture of Dofasco. Indeed, Silgan submits
that a proper understanding of both the market participants and the
competitive dynamics affecting the market participants demonstrates the
following:
Weirton would not be able to survive as an independent
operation.
Given its location, its old, small, and currently inoperative blast
furnaces, and the limited capabilities of Weirton's rolling facilities,
Weirton cannot survive as an independent producer. Neither
[[Page 17639]]
running Weirton's ironmaking and steelmaking operations nor purchasing
slab in the merchant market would be a viable strategy. Consequently, a
remedy allowing the divestiture of Weirton would simply cause
substantial tin mill steel capacity to exit the market, which would
make the available tin mill steel supply even more concentrated.
No existing integrated steel mill has a serious interest
in acquiring Weirton, because it makes no economic sense.
Weirton's only realistic hope of surviving is to operate as one
facility within a large, diversified enterprise capable of supplying
Weirton with key inputs and averaging costs across a larger production
base. Weirton currently enjoys that status as part of Mittal. No viable
alternative integrated steel mill is likely to come forward to replace
Mittal.
Although Sparrows Point Is a Superior Mill to Weirton, It
Is Uncertain Whether Divesting Sparrows Point Would Preserve
Competition Over the Mid- to Long-Term.
Within the Mittal system, Sparrows Point is a key supplier of slab
for Weirton. A Sparrows Point facility operating outside the Mittal
system would eliminate a guaranteed supply of this key feedstock to
Weirton and thereby threaten the ongoing viability of Weirton. Without
Sparrows Point's slab capacity, the likelihood that Mittal will ration
Weirton's slab supply is greatly increased because Weirton will not be
the best use of Mittal's limited slab supply in the Midwest that can be
used in more profitable operations. Such fact is evidenced by the
statements of Mittal Steel officials that Weirton is the least
desirable facility among Mittal Steel's North American operations. In
short, divesting Sparrows Point would almost certainly lead to
Weirton's demise even within the Mittal enterprise, thereby diminishing
overall capacity to the detriment of consumers and frustrating the goal
of the decree.
In the pages below, Silgan discusses and documents these factual
conclusions in considerable detail. Silgan submits that these factual
conclusions require the Department to adopt the following approach in
designing an appropriate remedy to address the reduced competition in
the tin mill steel market. First, the Department should make every
effort to accomplish the divestiture of Dofasco. Press reports
immediately after publication of the consent decree suggest a lack of
interest by Mittal-Arcelor of seriously pursuing divesting Dofasco. The
Department needs to push Mittal-Arcelor to accomplish the divestiture
of Dofasco.
Second, if immediate divestiture is not possible, Silgan strongly
recommends the consent decree be modified to wait the five years
reportedly necessary to eliminate any existing legal impediments to the
divestiture of Dofasco. An independent Dofasco in five years is better
than any of the other alternatives for preserving competition. A long
run solution to the issue is better than a short term fix.
Silgan makes this recommendation because the other options under
consideration--divesting Weirton or divesting Sparrows Point--will not
accomplish the Department's objective of enhancing competition in the
tin mill steel market. These other options will only protect
competition if one believes that Weirton has better than a 64% chance
of surviving over the next two or three years, either outside or within
the Mittal enterprise. However, no knowledgeable industry observer
would give Weirton better than a 10-20% chance of surviving if either
Weirton or Sparrows Point is divested. Therefore, the only appropriate
remedy is to divest Dofasco as soon as possible, even if this means
waiting for the alleged legal impediments to such a divestiture to
expire.
To summarize:
Divestiture of Dofasco is the most pro-competitive
outcome.
If divestiture of Dofasco is not possible now (because
of the stichting arrangements reportedly engineered by Arcelor), the
second best option is continued independent operation of Dofasco for
the life of the trust, (reportedly 5 years) followed by divestiture
to a firm not a U.S. tin-mill producer.
A less desirable but feasible outcome would be
divestiture of Sparrows Point to a firm not a U.S. tin-mill producer
(with appropriate assurance that Sparrows Point's tin-mill activity
will be continued).
Divestiture of Weirton under any scenario would be
counterproductive from a competition perspective and would hurt the
market because Weirton would not survive and its capacity would be
permanently lost.
I. Divestiture of Dofasco Is the Best Option
A combined Mittal-Arcelor would have three tin mill steel
production facilities supplying the Eastern United States market,
resulting in an excessively concentrated supply situation. To remedy
that undesirable outcome, the Department has determined that Dofasco
should be divested.\2\ The Department is correct in that determination:
Divesting Dofasco remains the preferred remedy to address the loss of
competition in the tin mill steel market resulting from the Mittal-
Arcelor merger.
---------------------------------------------------------------------------
\2\ Id.
---------------------------------------------------------------------------
In assessing divestiture options the Department must consider
whether the divested firm can operate independently and serve the
changing needs of consumers. Any divested tin mill steel entity must be
viable on its own, making Dofasco the most logical choice for
divestiture.
A. Dofasco Has a Proven Track Record of Operating as a Highly
Profitable, Independent Company
In sharp contrast to Weirton or Sparrows Point (both of which are
discussed below), Dofasco is recognized as one of the best steel mills
in the world. A leading steel consultancy and benchmarking firm, World
Steel Dynamics (``WSD''), ranked Dofasco in the Top 25 of all global
steelmakers. The same assessment ranked Dofasco the highest of all
North American producers.\3\ Dofasco scored a remarkable 9 out of 10 in
the WSD analysis for profitability over the 2000-04 period.\4\
---------------------------------------------------------------------------
\3\ World Steel Dynamics (2005) (Attachment 2).
\4\ Id.
---------------------------------------------------------------------------
The WSD analysis, which covers the period through June 2005,
presents an independent, expert assessment of Dofasco prior to its
acquisition by Arcelor, when the facility stood as a fully independent
entity. Dofasco's performance during that period provides a strong
indication of its likely performance if separated from Mittal.
B. Dofasco Is Far Better Suited To Operate as a Stand-Alone Facility
Than Either Weirton or Sparrows Point
Compared to either Weirton or Sparrows Point, Dofasco is far better
suited to survive and thrive as a stand-alone facility. Four
differences stand out: (1) Dofasco has a much deeper product line, (2)
Dofasco has a larger scale operation, (3) Dofasco owns its own raw
materials, and (4) Dofasco has much more cold-rolled capacity to feed
its tin mill steel production. Silgan discusses these below.
First, Dofasco has production capability that covers the full
spectrum of flat-rolled products, from hot-rolled steel to cold-rolled
and galvanized, as well as tin mill steel. Dofasco also produces
tubular products in operations that consume the hot-rolled and cold-
rolled steel it produces. Indeed, Dofasco Tubular Products is the
largest and most diversified producer of tubular products in North
America.\5\ Finally, Dofasco is a significant player in the high margin
auto sheet market, in which there are
[[Page 17640]]
few significant North American suppliers.\6\
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\5\ See https://www.dofascotube.com/Default.htm (Attachment 3).
\6\ The leading North American suppliers are Mittal (non-
Sparrows Point production), U.S. Steel, AK Steel and Dofasco. See
Peter Marsh, Massive Bids on Table as Giants Fight for Dofasco,
Financial Times (January 13, 2006) (Attachment 4). According to
long-time steel analyst Charles Bradford, Sparrows Point ``doesn't
have those (automotive) grades.'' Scott Robertson, Mittal Sparrows
Point Mill May Be On Auction Block, American Metal Market (June 2,
2006) (Attachment 5).
---------------------------------------------------------------------------
This breadth of production capability allows Dofasco to remain
viable even if the tin mill steel market turns down. Neither Weirton
nor Sparrows Point has the same breadth of production. Weirton's
product line is quite limited. Indeed, Silgan's understanding is that
the vast majority of Weirton's total steel production is just tin mill
steel. Sparrows Point is not much better. Other than tin mill steel,
Sparrows Point predominantly focuses on commodity grades of cold-rolled
and galvanized flat-rolled steel.
Second, Dofasco is also a larger scale operation, with just over 4
million of tons of steelmaking capacity compared to 3.4 million tons at
Sparrows Point and zero operating steelmaking capacity at Weirton.
Dofasco also has larger rolling assets, with 4.9 million tons of hot
strip capacity available compared to 3 million tons at Sparrows Point
and 3.8 million tons at Weirton.\7\ This larger scale allows Dofasco to
operate more efficiently and profitably than either Weirton or Sparrows
Point.
---------------------------------------------------------------------------
\7\ See generally 2005 Directory of Iron and Steel Plants,
Association for Iron and Steel Technology (2005) (Attachment 6).
---------------------------------------------------------------------------
Third, Dofasco has access to captive supplies of both coke and iron
ore, reducing its exposure to price volatility in raw material markets.
Neither Weirton nor Sparrows Point has any such assets. Like the larger
scale, these captive supplies of key feedstock allow Dofasco to operate
more cost effectively and profitably than Weirton or Sparrows Point.
Finally, as detailed in the chart below, Dofasco has a much more
favorable ratio of tin mill steel capacity to cold-rolled capacity.
Figure 1.--Ratio of Tin Mill Capacity to Cold-Rolled Capacity
----------------------------------------------------------------------------------------------------------------
Dofasco Sparrows Point Weirton
----------------------------------------------------------------------------------------------------------------
Cold-Rolled Capacity (000 tons)................................. 3100 1580 1000
Tin steel production (000 tons)................................. 418 828 800
Fraction of tin mill capacity to cold-rolled.................... 13.5% 52.4% 80%
----------------------------------------------------------------------------------------------------------------
The ratio of tin mill capacity to cold-rolled capacity at Dofasco is
just 13.5 percent. In contrast, the ratio of tin mill steel capacity to
cold-rolled capacity at Sparrows Point is greater than 50%, and is
roughly 80% at Weirton. Dofasco's more limited tin mill steel capacity
relative to its cold-rolled capacity means a much larger portion of its
cold-rolled capacity is immediately available for sale in often more
profitable cold-rolled or galvanized markets. Weirton and Sparrows
Point, on the other hand, have limited opportunity to serve cold-rolled
and galvanized markets while at the same time keeping their more
substantial tin mill steel lines operating at efficient capacity
utilization rates.
C. Dofasco Is More Committed to Investing in the Future of the Tin Mill
Steel Market
A key factor for the Department's consideration should be which
entity will support the tin mill steel market for the long term. It is
Silgan's opinion that Mittal is not interested in this product and will
not support the tin mill steel market, whereas Dofasco has demonstrated
a concrete willingness to support the product.
Prior to its acquisition of International Steel Group, Mittal had
no significant involvement in the tinplate market from any of its
worldwide operations. With ISG, Mittal acquired the former Bethlehem
Steel tinplate operations at Sparrows Point, MD and the former Weirton
Steel tinplate operations in Weirton, WV. Since the acquisition of ISG,
these operations have been scaled back, not expanded, and Mittal has
shown little or no interest in their long-term viability. As
importantly, since its acquisition of ISG, Mittal has met is
contractual volume commitment to Silgan, but has declined to ship
additional volumes requested by Silgan. Efforts to engage Mittal in
discussions toward extending the current supply commitment to Silgan
have not been successful.
The experience with Dofasco has been much different. Time and again
Dofasco has demonstrated a willingness to commit to the long term
production and supply of tin mill steel. For example, Dofasco
understood the desire of can companies for wider and wider coils to
enhance can making productivity. Dofasco, unlike other suppliers,
decided to invest in additional wide coil capacity, and now is one of
the few suppliers in the world to offer extra-wide coils. Another
example is Dofasco's willingness to talk about and agree to longer-term
supply arrangements. There is no question that producing tin mill steel
is in Dofasco's long term plans.
D. The Decree Should Be Amended if Necessary To Require Divestiture of
Dofasco on the Earliest Date on Which It May Legally Be Divested Free
of the Stichting Arrangements, and the Hold-Separate Order Should
Continue in Effect Until That Divestituture Is Accomplished
Because of the obvious superiority, from the standpoint of
competitive supply of tin mill steel products, of a divstiture of
Dofasco over either alternative divestiture contemplated by the
proposed decree, the Decree should be amended to ensure that Dofasco is
divested and that any short-term impediment to that divestiture arising
from the stichting arrangements erected by Arcelor to frustrate
Mittal's efforts to acquire Arcelor does not wind up producing long-
term harm to the tin mill steel market in the Eastern United States.
Dofasco's long history of successful operation as a stand-alone entity
and its modern plant and facilities make it highly likely that Dofasco
could exist and prosper under the hold-separate order now in place for
at least five years and remain a viable and attractive divestiture
candidate at the end of that period. Thus, there is no reason for the
Department or the Court to accept the plainly less effective--and
potentially counterproductive--alternatives of divesting either
Sparrows Point or Weirton.
[[Page 17641]]
II. A Stand-Alone Weirton Operation Will Fail in the Immediate Future
and Undermine the Department's Objective of Preserving Competition in
the Market
There is no viable business model for a stand-alone Weirton
operation that ensures even the intermediate term survival of the
company. As a fully-integrated steel producer making raw steel through
to tin mill products (``tin mill steel''), Weirton is not competitive.
The Weirton facility's ironmaking and steelmaking assets are antiquated
and effectively unusable. Indeed, the ironmaking and steelingmaking
assets are currently not operating for this very reason.\8\ The lack of
any captive raw material assets and the costs associated with
transporting bulk raw materials such as iron ore to the Weirton site
only make the prospects for restarting the ironmaking and steelmaking
assets in a stand-alone configuration that much more untenable.
---------------------------------------------------------------------------
\8\ See Mark Reutter, The Strange Case of Weirton Steel,
MakingSteel.Com (April 25, 2006) (emphasis aded) (Attachment 7).
---------------------------------------------------------------------------
As a finishing operation consuming either slab or more advanced
downstream inputs (i.e., hot-rolled band or black plate), it is also
highly doubtful that Weirton would survive as a stand-alone entity.
First, the proposition that a stand-alone Weirton operation would have
access to the quality or volume of steel inputs at the cost necessary
to run the facility efficiently is highly speculative. Second,
limitations at Weirton's rolling operations would further hinder the
facility's ability to operate a flexible production base or meet the
ever-increasing quality demands of tin mill steel consumers.
A. Weirton's Ironmaking and Steelmaking Assets Are Not Competitive
1. Weirton Has Small, Inefficient Blast Furnaces
It is generally agreed within the steel industry that blast
furnaces with an annual production capacity of less than 1.5 million
tons per year are not of efficient scale. Most, if not all, world-class
blast furnaces exceed 3 million tons in annual capacity. While blast
furnace size is not necessarily dispositive with respect to cost
competitiveness, it is considered among the most important factors.\9\
---------------------------------------------------------------------------
\9\ Other competitiveness factors one might consider include the
coking rate of the furnace and any alternative charging technologies
utilized by the furnace to reduce that rate and increase
productivity. For a discussion of these alternative techniques, see
William T. Hogan and Frank T. Koelbe, Fewer Blast Furnaces, But
Higher Productivity, New Steel (November 1996) (Attachment 8). Note,
however, that reliance on alternative charging techniques has
presented new cost problems for some blast furnace operations. In
particular, for those blast furnaces relying on natural gas
injection to reduce coking rates (including Weirton), they
successfully lowered their coking rates and boosted productivity,
but were later hit with heavy costs as natural gas prices rose
dramatically.
---------------------------------------------------------------------------
The U.S. Domestic steel industry's own trade association
acknowledges the weaknesses and fate of small blast furnaces, as does
the U.S. Department of Energy (``DOE''). According to an article posted
on the American Iron and Steel Institute's web page, ``[b]last furnaces
will survive into the next millennium because the larger, efficient
furnaces can produce hot metal at costs competitive with other iron
making technologies.'' \10\ Similarly, a study of alternative
ironmaking technologies funded by DOE concluded that ``the primary
problem (sic) the Blast Furnace approach is that many of these Blast
furnaces are relatively small, as compared to newer larger furnaces;
thus are relatively costly and inefficient to operate.'' \11\
---------------------------------------------------------------------------
\10\ See How a Blast Furnace Works, AISI (emphasis added)
(Attachment 9).
\11\ Ironmaking Process Alternative Screening Study--Volume I,
Summary Report, Lockwood Greene study for the Department of Energy
(Oct. 2000) at 1-1 (Attachment 10).
---------------------------------------------------------------------------
Weirton's blast furnaces--none of which is currently in operation--
are among the smallest blast furnaces in North America. Weirton's
primary No. 1 furnace has a rated annual capacity of 1.46 million tons.
The facility's No. 4 furnace, the only other furnace at the Weirton
site in any condition to be restarted,\12\ has a rated capacity of just
1 million tons.\13\ By contrast, the would-be competitors of a stand-
alone Weirton enterprise operate the largest blast furnaces in North
America.\14\
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\12\ Weirton's No. 4 furnace needs repairs before being
restarted. Weirton's former owner ISG intended to make such repairs.
See Jim Leonard, ISG To Repair, Restart Second Blast Furnace at
Weirton Unit, American Metal Market (July 12, 2004) (Attachment 11).
With Mittal's acquisition of Weirton, it was determined that Weirton
would no longer produce raw steel and the repair work was never
initiated. See Mark Reutter, The Strange Case of Weirton Steel,
MaingSteel.Com (April 25, 2006) (Attachment 7).
\13\ While age is less indicative of the efficiency of a
furnace, Weirton's furnaces are very old. The No. 1 furnace was
built in 1919; the No. 4 furnace was built in 1953. Through rebuilds
and modifications, these furnaces have been made more efficient, but
they remain high cost. Indeed, by Mittal's own admission, Silgan
knows they are at least the highest cost furnaces in the Mittal USA
system. See Mark Reutter, The Strange Case of Weirton Steel,
MakingSteel.Com (April 25, 2006) (Attachment 7).
\14\ Capacity data for the Weirton blast furnaces derived from
2005 Directory of Iron and Steel Plants, Association for Iron and
Steel Technology (2005) (Attachment 6). Capacity data for Mittal,
Sparrows Point ``L'' furnace derived from Mittal Steel USA Works to
Restore Furnace at Sparrows Point, PRNewswire (July 14, 2006)
(Attachment 12). Capacity data on Mittal, Indiana Harbor No. 7
furnace derived from Ispat Inland Accelerates Maintenance Outages,
Ispat Inland Press Release (March 7, 2005) (Attachment 13).
Figure 2.--Comparison of Blast Furnace Size
----------------------------------------------------------------------------------------------------------------
Annual capacity
Company/operation Blast furnace Year built (million tons)
----------------------------------------------------------------------------------------------------------------
Mittal, Indiana Harbor................... No. 7............................ 1980 4.0
U.S. Steel, Gary Works................... No. 14........................... 1974 3.4
Mittal, Sparrows Point................... ``L''............................ 1977 3.2
Weirton.............................. No. 1............................ 1919 1.5
Weirton.............................. No. 4............................ 1953 1.0
----------------------------------------------------------------------------------------------------------------
Weirton's furnace limitations have long been known; in 1982, National
Steel proposed shutting down Weirton's furnaces and operating Weirton
as a rolling mill.\15\
---------------------------------------------------------------------------
\15\ Weirton Workers Buyout from Online NewsHour, September 23,
1983; https://www.pbs.org/newshour/bb/business/july-dec83/steel_9-
23-83.html. (Attachment 14).
---------------------------------------------------------------------------
In any case, assessing the competitiveness of the Weirton blast
furnaces is strictly an academic exercise. Both the Weirton No. 1 and
No. 4 furnaces are no longer hot banked, but now sit completely cold.
The costs of restarting the furnaces from a cold state are uncertain,
but could be significant depending on any damage resulting from the
cool down. Such costs may in fact be prohibitive to any would-be
investor.
2. Weirton's Steelmaking Operations Are Also Antiquated and High Cost
Weighed down by the high cost of its ironmaking operations, the
Weirton facility inherently is a high cost steel
[[Page 17642]]
producer. Leaving no doubt, Weirton's slab costs have been rated by a
leading steel consultancy as the highest in the world.\16\ These
results are consistent with Mittal's own top-down review of the Mittal
USA system, which found the Weirton steelmaking assets to be the least
economical among its many U.S. facilities.\17\
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\16\ High Production Costs Hamper AK Steel's Middletown Works,
Steel Business Briefing (Aug. 10, 2006) (Attachment 15).
\17\ See Mark Reutter, The Strange Case of Weirton Steel,
MakingSteel.Com (April 25, 2006) (Attachment 7).
---------------------------------------------------------------------------
Weirton's continuous caster is also an old, four-strand caster.\18\
A new, single strand caster is necessary to achieve better yield loss
and quality control in important tin mill grades of steel.
---------------------------------------------------------------------------
\18\ 2005 Directory of Iron and Steel Plants, Association for
Iron and Steel Technology (2005) at 130 (Attachment 6).
---------------------------------------------------------------------------
3. An Independent Weirton Operating Its Ironmaking Facilities Would
Lack Any Captive Raw Material Supplies
A stand-alone Weirton enterprise utilizing its ironmaking assets
does not fit the paradigm of successful integrated steel makers (i.e.,
those operating blast furnaces and basic oxygen furnaces to produce
steel) operating in the U.S. market. That paradigm includes access to
captive supplies of at least some raw material requirements (coal,
coke, or iron ore).
Integrated steel producers consume massive amounts of raw materials
in the form of coal, coke, and iron ore to run their blast furnaces. To
insulate themselves from volatility in raw material markets, integrated
producers tend to maintain captive supplies of at least some of their
raw material needs. Although a