Temperature-Indicating Devices; Thermally Processed Low-Acid Foods Packaged in Hermetically Sealed Containers, 11990-12024 [07-1172]
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11990
Federal Register / Vol. 72, No. 49 / Wednesday, March 14, 2007 / Proposed Rules
DEPARTMENT OF HEALTH AND
HUMAN SERVICES
Food and Drug Administration
21 CFR Part 113
[Docket No. 2007N–0026]
Temperature-Indicating Devices;
Thermally Processed Low-Acid Foods
Packaged in Hermetically Sealed
Containers
AGENCY:
Food and Drug Administration,
HHS.
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ACTION:
Proposed rule.
SUMMARY: The Food and Drug
Administration (FDA) is proposing to
amend its regulations for thermally
processed low-acid foods packaged in
hermetically sealed containers to allow
for use of other temperature-indicating
devices, in addition to mercury-in-glass
thermometers, during processing. FDA
also is proposing to establish
recordkeeping requirements relating to
temperature-indicating devices and to
clarify other aspects of low-acid canned
food processing such as FDA’s
interpretation of some requirements of
the current regulations that will, in part,
allow the use of advanced technology
for measuring and recording
temperatures during processing. Finally,
FDA is proposing to include metric
equivalents of avoirdupois (U.S.)
measurements where appropriate.
DATES: Submit written or electronic
comments on the proposed rule by June
12, 2007. Submit comments regarding
the information collection by April 13,
2007, to the Office of Management and
Budget (OMB) (see ADDRESSES).
ADDRESSES: You may submit comments,
identified by Docket No. 2007N–0026,
by any of the following methods:
Electronic Submissions
Submit electronic comments in the
following ways:
• Federal eRulemaking Portal: https://
www.regulations.gov. Follow the
instructions for submitting comments.
• Agency Web site: https://
www.fda.gov/dockets/ecomments.
Follow the instructions for submitting
comments on the agency Web site.
Written Submissions
Submit written submissions in the
following ways:
• FAX: 301–827–6870.
• Mail/Hand delivery/Courier [For
paper, disk, or CD–ROM submissions]:
Division of Dockets Management (HFA–
305), Food and Drug Administration,
5630 Fishers Lane, rm. 1061, Rockville,
MD 20852.
To ensure more timely processing of
comments, FDA is no longer accepting
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comments submitted to the agency by email. FDA encourages you to continue
to submit electronic comments by using
the Federal eRulemaking Portal or the
agency Web site, as described
previously, in the ADDRESSES portion of
this document under Electronic
Submissions.
Instructions: All submissions received
must include the agency name and
docket number for this rulemaking. All
comments received may be posted
without change to https://www.fda.gov/
ohrms/dockets/default.htm, including
any personal information provided. For
additional information on submitting
comments, see the ‘‘Comments’’ heading
of the SUPPLEMENTARY INFORMATION
section of this document.
Docket: For access to the docket to
read background documents or
comments received, go to https://
www.fda.gov/ohrms/dockets/
default.htm and insert the docket
number, found in brackets in the
heading of this document, into the
‘‘Search’’ box and follow the prompts
and/or go to the Division of Dockets
Management, 5630 Fishers Lane, rm.
1061, Rockville, MD 20852.
Information Collection Provisions:
Submit written comments on the
information collection provisions to the
Office of Information and Regulatory
Affairs, OMB. To ensure that comments
on the information collection are
received, OMB recommends that written
comments be faxed to the Office of
Information and Regulatory Affairs,
OMB, Attn: FDA Desk Officer, FAX:
202–395–6974.
FOR FURTHER INFORMATION CONTACT:
Mischelle B. Ledet, Center for Food
Safety and Applied Nutrition (HFS–
615), Food and Drug Administration,
5100 Paint Branch Pkwy., College Park,
MD 20740, 301–436–2359.
SUPPLEMENTARY INFORMATION:
Table of Contents
I. Background
II. Legal Authority
III. Proposed Rule
A. Equipment and Procedures
(§ 113.40)
B. Containers (§ 113.60)
C. Establishing Scheduled Processes
(§ 113.83)
D. Operations in the Thermal
Processing Room (§ 113.87)
E. Processing and Production Records
(§ 113.100)
F. Minor Revisions in Regulations
G. Immediate Implementation of
Proposed Rule
IV. Analysis of Impacts
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A. Preliminary Regulatory Impact
Analysis: Flexibility in Permitting
Alternative Temperature-Indicating
Devices
B. Regulatory Flexibility Analysis
C. Unfunded Mandate Analysis
V. Environmental Impact
VI. Paperwork Reduction Act
VII. Federalism
VIII. Comments
IX. References
I. Background
In the Federal Register of January 24,
1973 (38 FR 2398), FDA (we) issued a
final rule entitled ‘‘Thermally Processed
Low-Acid Food Packaged in
Hermetically Sealed Containers’’ (lowacid canned foods) (the 1973 final rule),
part 113 (21 CFR part 113)1, which,
among other things, provides for the use
of an ‘‘indicating mercury-in-glass
thermometer’’ for equipment and
procedures for the following: (1)
Pressure processing in steam in still
retorts (§ 113.40(a)), (2) pressure
processing in water in still retorts
(§ 113.40(b)), (3) pressure processing in
steam in continuous agitating retorts
(§ 113.40(c)), (4) pressure processing in
steam in discontinuous agitating retorts
(§ 113.40(d)), (5) pressure processing in
water in discontinuous agitating retorts
(§ 113.40(e)), (6) pressure processing in
steam in hydrostatic retorts (§ 113.40(f)),
and (7) aseptic processing and
packaging systems (§ 113.40(g)). In
addition, aseptic processing systems
(§ 113.40(g)) can be equipped with a
mercury-in-glass thermometer or an
equivalent temperature-indicating
device, such as a thermocouplerecorder.
The 1973 final rule also established
requirements for containers (§ 113.60),
requirements for establishing scheduled
processes (§ 113.83), and requirements
for operations in the thermal processing
room (§ 113.87). The 1973 final rule also
established requirements for processing
and production records, which include
requirements for maintaining records of
mercury-in-glass thermometer and
recording thermometer readings
(§ 113.100).
In the preamble to the 1973 final rule,
FDA stated that two comments on a
tentative final order, published
November 14, 1972 (37 FR 24117),
‘‘recommended that provisions be made
[in the final rule] for the use of
temperature[-]indicating devices other
than mercury-in-glass thermometers.’’
1The low-acid canned food regulations (21 CFR
part 128b) were recodified as part 113 on March 15,
1977 (42 FR 14302). The regulations were
subsequently amended on March 16, 1979 (44 FR
16209) and June 11, 1997 (62 FR 31721).
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FDA responded, ‘‘The Commissioner [of
Food and Drugs] has determined that
the mercury-in-glass thermometer is the
recognized standard against which all
other temperature[-]indicating devices
are checked and calibrated. The
regulation * * * retains the requirement
that all retorts be equipped with
mercury-in-glass indicating
thermometers. However, because of the
speed of the thermal process, alternate
temperature[-]indicating devices such as
thermocouples will be allowed in
aseptic processing and packaging
systems’’ (38 FR 2398 at 2400).
Since publication of the 1973 final
rule, FDA has received various requests
to permit use of alternative temperatureindicating devices or to permit entry
into the United States of low-acid
canned foods that were processed in
countries that permit alternative
temperature-indicating devices to be
used during processing. In responding
to such requests, FDA expressed
concern about whether the devices were
reliable and maintained accuracy under
actual plant operation conditions. FDA
also requested additional information
relating to reliability and accuracy,
including evidence to show that, if the
device does not maintain its accuracy,
this fact would become immediately
known by the operator and would not
result in underprocessed food.
FDA is aware that technological
advancements in thermometry have
been made since publication of the lowacid canned food regulations in 1973
and that temperature-indicating devices
other than mercury-in-glass
thermometers are now available that
may be appropriate for use in thermal
processing of low-acid foods. FDA also
is aware, specifically for low-acid
canned food manufacturers, of
traditional concerns about ensuring that
mercury from broken mercury-in-glass
thermometers does not contaminate the
food or the processing environment.
FDA recognizes that the industry must
proceed cautiously to transition from
mercury-in-glass thermometers to
alternative technology to ensure that
accuracy and ability to function
properly during processing are not
compromised by replacing mercury-inglass thermometers with alternative
temperature-indicating devices. As with
mercury-in-glass thermometers,
manufacturers who use alternative
temperature-indicating devices must
conduct appropriate tests and
implement procedures to ensure that the
device is accurate during processing and
does not result in underprocessed foods.
Thus, although FDA supports
elimination of mercury from the
processing environment and encourages
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industry to take necessary and
appropriate steps to transition from
mercury-in-glass thermometers to
alternative temperature-indicating
devices, the agency also recognizes that
it may not be practical for all
manufacturers to make this transition.
Accordingly, FDA is proposing to revise
regulations in part 113 to permit
industry use of temperature-indicating
devices, including mercury-in-glass
thermometers, and to require
maintenance of records associated with
ensuring that temperature-indicating
devices are accurate during processing.
FDA also is aware that the regulations
from the 1973 final rule include
outdated terminology and that some of
the provisions are unclear. FDA is
proposing to update and clarify these
sections of the regulations. FDA also is
proposing to clarify and establish
recordkeeping requirements relating to
ensuring the accuracy of temperatureindicating devices.
II. Legal Authority
FDA is proposing these regulations
under sections 402(a)(3) and (a)(4) of the
Federal Food, Drug, and Cosmetic Act
(the act) (21 U.S.C. 342(a)(3) and (a)(4)).
In addition, FDA is proposing these
regulations under section 361 of the
Public Health Service Act (the PHS Act)
(42 U.S.C. 264) that relates to
communicable disease. Under section
402(a)(3) of the act, a food is deemed
adulterated ‘‘if it consists in whole or in
part of any filthy, putrid, or
decomposed substance, or if it is
otherwise unfit for food.’’ Under section
402(a)(4) of the act, a food is adulterated
‘‘if it has been prepared, packed, or held
under insanitary conditions whereby it
may have become contaminated with
filth, or whereby it may have been
rendered injurious to health.’’
A commercial processor engaged in
the thermal processing of low-acid foods
packaged in hermetically sealed
containers must provide FDA with
information about its scheduled process
that includes processing method, type of
retort or other thermal processing
equipment employed, minimum initial
temperatures, times and temperatures of
processing, sterilizing value or other
equivalent scientific evidence of
processing adequacy, critical control
factors affecting heat penetration, and
source and date of the establishment of
the process for each low-acid food in
each container size (21 CFR
108.35(c)(2)). The scheduled process is
designed to achieve commercial
sterility. Commercial sterility relates to
conditions achieved through the
application of heat to render the food
free of certain microorganisms capable
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of reproducing under normal nonrefrigerated conditions of storage and
distribution and viable microorganisms
of public health significance (§ 113.3(e)).
Adhering to the scheduled process is
important for preventing growth in the
food of microorganisms, such as
Clostridium botulinum. Clostridium
botulinum produces a neurotoxin that
causes botulism, a communicable
disease that can result in paralysis and
death (Ref. 1). The failure to use
accurate temperature-indicating devices,
and other measures clarified in this
proposed rule, to ensure that low-acid
foods are processed to achieve
commercial sterility is an insanitary
condition and thus renders the food
adulterated under section 402(a)(4) of
the act. In addition, such a food is unfit
for food under section 402(a)(3) of the
act based on health risks from
insufficient processing.
Under section 701(a) of the act (21
U.S.C. 371(a)), FDA is authorized to
issue regulations for the act’s efficient
enforcement. A regulation that requires
measures to prevent human food from
being unfit for food and from being held
under insanitary conditions allows for
the efficient enforcement of the act. This
proposed rule requires processors of
thermally processed low-acid food to
establish and maintain records of the
accuracy of the temperature-indicating
device and reference device. Other
records relating to processing and
production are currently required in
§ 113.100. The proposed rule requires
that all records under part 113, whether
currently required or proposed to be
required in this proposed rule, be made
available to FDA for inspection and
copying.
The proposed rule would require
accuracy testing of temperatureindicating devices against a calibrated
reference device by appropriate
standard procedures upon installation
and at least once a year thereafter, or
more frequently if necessary, to ensure
accuracy during processing.
Documentation of accuracy of such
devices is necessary to determine, over
time, whether each device complies
with current requirements to be accurate
during processing and for verifying that
temperatures required by the scheduled
process are met during processing.
Further, such documentation is
necessary for evaluating the
performance of temperature-indicating
devices that are technologically and
operationally different from mercury-inglass thermometers traditionally used in
processing low-acid canned food. The
records of accuracy testing for each
temperature-indicating device and
reference device will be linked to each
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such device through the accuracy
records so that the processor will be
able to ensure that temperatureindicating devices and reference devices
are tested as often as needed and will
provide a means for the processor to
quickly identify and correct problems
that may occur. Without records
documenting accuracy testing of
temperature-indicating devices and
reference devices, processors would not
know whether they are adulterating
their products. Therefore, a failure of
processors to establish and maintain
these records results in thermally
processed low-acid canned food being
prepared under insanitary conditions
whereby the food may have been
rendered injurious to health.
Because FDA cannot continuously
observe processors’ operations, the
records for accuracy, and other records
currently required for processing and
production, are essential for FDA to
know whether processors have
complied with the current good
manufacturing practice requirements in
part 113. FDA may consider it necessary
to copy records when, for example, our
investigator may need assistance in
reviewing a certain record from relevant
experts in headquarters. If we are unable
to copy the records, we would have to
rely solely on our investigator’s notes
and reports when drawing conclusions.
In addition, copying records will
facilitate followup regulatory actions.
We have tentatively concluded that the
ability to access and copy the records is
necessary to provide FDA with an
enforceable regulation that will ensure
public health protection. Thus, the
recordkeeping requirements and access
to such records would be necessary to
the efficient enforcement of the act.
Under the proposed rule, the failure to
comply with the recordkeeping
requirements would render the food
adulterated under section 402(a)(4) of
the act.
In addition, FDA has authority under
section 361 of the PHS Act to make and
enforce such regulations as ‘‘are
necessary to prevent the introduction,
transmission, or spread of
communicable disease from foreign
countries into the States * * * or from
one State * * * into any other State’’
(section 361(a) of the PHS Act). A lowacid canned food that is not processed
to achieve commercial sterility may
become contaminated with
microorganisms such as Clostridium
botulinum. Clostridium botulinum
produces a neurotoxin which, when
ingested, causes botulism. Botulism is a
communicable disease that is
characterized by the rapid onset of
paralysis. If untreated, this paralysis can
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lead to death (Ref. 1). As explained
previously in this document, processing
and production records required by part
113, and those proposed in this rule
related to accuracy testing, are necessary
to ensure that low-acid foods are
prepared in a manner that will prevent
the spread of communicable disease.
Section 361 of the PHS Act provides
FDA with the authority to institute
recordkeeping requirements, including
access to such records to enable FDA to
ensure that low-acid foods are being
processed in a manner to prevent the
spread of communicable disease. For
these reasons, and for the reasons stated
previously in this document for access
and copying of records to provide for an
enforceable regulation that will ensure
public health protection, we have
tentatively concluded that the
recordkeeping requirements are
necessary to prevent the spread of
communicable disease.
III. Proposed Rule
A. Equipment and Procedures (§ 113.40)
1. Temperature-Indicating Devices
Current § 113.40(a)(1), (b)(1), (c)(1),
(d)(1), (e)(1), and (f)(1) require that
retorts used for processing low-acid
foods shall be equipped with at least
one mercury-in-glass thermometer. FDA
is proposing to revise the regulations to
provide for use of temperatureindicating devices that accurately
indicate the temperature during thermal
processing. Accordingly, FDA is
replacing the terms ‘‘mercury-in-glass
thermometer’’ and ‘‘thermometer’’ with
‘‘temperature-indicating device,’’ as
appropriate. Current § 113.40(g)(1)
already allows for use of temperatureindicating devices for aseptic processing
of low-acid foods. However, FDA is
proposing revisions in § 113.40(g)(1)
similar to proposed § 113.40(a)(1), (b)(1),
(c)(1), (d)(1), (e)(1), and (f)(1) to ensure
consistency in terminology,
interpretation, and application of all
provisions of the regulation that allow
for use of temperature-indicating
devices.
The term ‘‘temperature-indicating
device’’ includes mercury-in-glass
thermometers. The proposed rule
provides for use of temperatureindicating devices for the following
purposes: (1) Pressure processing in
steam in still retorts, (2) pressure
processing in water in still retorts, (3)
pressure processing in steam in
continuous agitating retorts, (4) pressure
processing in steam in discontinuous
agitating retorts, (5) pressure processing
in water in discontinuous agitating
retorts, (6) pressure processing in steam
in hydrostatic retorts, and (7) aseptic
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processing and packaging. Processors
are responsible for ensuring that the
temperature-indicating device is
accurate during processing.
FDA is proposing that temperatureindicating devices shall be tested for
accuracy against an ‘‘accurate calibrated
reference device’’ upon installation and
at least once a year thereafter, or more
frequently if necessary, to ensure
accuracy during processing. Currently,
mercury-in-glass thermometers must be
tested for accuracy against a ‘‘known
accurate standard thermometer’’ upon
installation and at least once a year
thereafter, or more frequently if
necessary. FDA is proposing to require
similar tests for accuracy for all
temperature-indicating devices.
Traditionally, a ‘‘known accurate
standard thermometer’’ was a mercuryin-glass thermometer that had been
calibrated against an instrument that
was traceable to a National Institute of
Standards and Technology (NIST)
standard or according to other standard
calibration procedures that assured
accuracy at the time the thermometer
was used as the ‘‘standard.’’ These
thermometers are often referred to as
‘‘reference devices.’’ (NIST is a nonregulatory Federal agency that develops
and promotes measurement, standards,
and technology to enhance productivity,
facilitate trade, and improve the quality
of life.) FDA is proposing to replace the
term ‘‘known accurate standard
thermometer’’ with the broader term
‘‘accurate calibrated reference device’’
to recognize that reference or
‘‘standard’’ devices other than mercuryin-glass thermometers are available and
may be used for determining accuracy.
FDA is proposing that the design of
the temperature-indicating device shall
ensure that the accuracy of the device is
not affected by electromagnetic
interference and environmental
conditions. Although electromagnetic
energy does not affect the accuracy of
mercury-in-glass thermometers,
temperature-indicating devices with
electronic or electromagnetic
components are vulnerable and must be
designed to ensure that they are
resistant to electromagnetic interference.
Environmental conditions, such as
humidity, vibrations, and air pressure,
which may affect the accuracy or
performance of the temperatureindicating device, also must be
identified and controlled, to the extent
necessary, to ensure that the
temperature-indicating device is
accurate during processing. The current
regulations indirectly address control of
the impact of environmental conditions
on mercury-in-glass thermometers by
requiring calibration ‘‘at least once a
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year * * * or more frequently if
necessary, to ensure their accuracy’’
(§ 113.40(a)(1), (b)(1), (c)(1), (d)(1),
(e)(1), (f)(1), and (g)(1)(i)(a)) and by
requiring that a mercury-in-glass
thermometer that has a ‘‘divided
mercury column or that cannot be
adjusted to the standard shall be
repaired or replaced before further use
of the retort’’ (§ 113.40(a)(1), (b)(1),
(c)(1), (d)(1), (e)(1), and (f)(1); similar
requirement in § 113.40(g)(1)(i)(a)). The
design of the mercury-in-glass
thermometer makes it relatively easy to
detect a malfunction, including those
caused by environmental conditions,
because most are associated with a
broken thermometer, separated column,
or scale slippage. However, malfunction
of other temperature-indicating devices
may need to be detected by means other
than observation. For example, a
temperature-indicating device could be
designed with a dual probe sensor that
would enable detection of loss of
accuracy of one of the probes when the
probe readings do not agree. FDA
recommends, but is not proposing to
require, a dual probe design. FDA
recognizes that specific design
specifications for temperatureindicating devices may limit the
flexibility of the regulation for current
and future technologies. Design
specificity in the regulation is not
practical because of the diversity of
technology associated with temperatureindicating devices that have been or
may be developed and because, for each
type of temperature-indicating device,
different factors or parameters may need
to be addressed by design. Rather, the
proposed regulation would require that
the design of the temperature-indicating
device ensure that the accuracy of the
device is not affected by electromagnetic
interference and environmental
conditions. Thus, the processor is
responsible for ensuring that the
temperature-indicating device is
designed so that its accuracy during
processing is not compromised due to
electromagnetic interference or
environmental conditions and that any
malfunctions in the device that may
affect accuracy will be immediately
detectable.
2. Documentation and Records
Current § 113.40(a)(1), (b)(1), (c)(1),
(d)(1), (e)(1), and (f)(1) recommend, but
do not specifically require, maintenance
of records of accuracy checks. These
regulations indicate that the records
should specify the date, standard used,
method used, and person performing
the test. The regulations also
recommend, but do not require, that
each thermometer should have a tag,
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seal, or other means of identity that
includes the date on which it was last
tested for accuracy. Similar provisions
in current § 113.40(g)(1)(i)(a) apply to
maintenance of records of accuracy
checks and to establishing a means of
identity for ‘‘thermometers and
temperature-indicating devices.’’
However, establishment and
maintenance of records of the accuracy
of each temperature-indicating device
are essential for documenting accuracy
of temperature-indicating devices
throughout time, for determining that
each temperature-indicating device
complies with current requirements to
be accurate during processing, and for
verifying that temperatures required by
the scheduled process are met. Further,
such documentation is necessary for
evaluating the performance of
temperature-indicating devices that are
technologically and operationally
different from mercury-in-glass
thermometers traditionally used in
processing low-acid canned food.
FDA is proposing to require that each
temperature-indicating device have a
tag, seal, or other means of identity that
will be used by the processor to identify
the temperature-indicating device and
that each reference device have a tag,
seal, or other means of identity that will
be used by the processor to identify the
reference device. FDA is proposing to
eliminate the current recommendation
in § 113.40(a)(1), (b)(1), (c)(1), (d)(1),
(e)(1), (f)(1), and (g)(1)(i)(a) to include
on the tag or seal the date on which each
thermometer was last tested for
accuracy. FDA does not object to
recording the accuracy test date on the
tag or seal. However, as discussed later
in this document, FDA is proposing to
require that the date of the last accuracy
test be included as part of the record of
accuracy for the temperature-indicating
device. FDA believes this proposed
change clarifies the process for assuring
that the written record of the accuracy
test can be linked to the appropriate
temperature-indicating device.
FDA is proposing that a written
record of accuracy for each temperatureindicating device shall be established
and maintained. Documentation of the
accuracy of each temperature-indicating
device shall include the following
information: (1) A reference to the tag,
seal, or other means of identity used by
the processor to identify the
temperature-indicating device; (2) the
name of the manufacturer of the
temperature-indicating device; (3) the
identity of the reference device used for
the accuracy test; (4) the identity of the
equipment and procedures used to
adjust or calibrate the temperatureindicating device; (5) the date and
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results of each accuracy test; (6) the
name of the person or facility that
performed the accuracy test and
adjusted or calibrated the temperatureindicating device; and (7) the date of the
next scheduled accuracy test. Reference
to the temperature-indicating device
identity in the record of accuracy
provides an essential link between each
temperature-indicating device and the
specific record associated with that
device. The name of the manufacturer
enables the processor to readily identify
the source of the defective or deficient
device and to correct or replace the
device, as appropriate. Identification of
the reference device used for the
accuracy check and of the equipment
and procedures used to adjust or
calibrate the temperature-indicating
device provides an essential reference
for additional followup in the event the
reference device is subsequently
determined to be inaccurate.
Documentation of the date and results of
accuracy tests provides evidence that
scheduled tests were performed and is
essential for evaluating performance of
the temperature-indicating device over
time. This information can be used to
determine whether more frequent
accuracy tests are needed and whether
a temperature-indicating device needs
to be replaced. Documentation of the
identification of the person or facility
that performed the accuracy test and
adjusted or recalibrated the
temperature-indicating device is
essential for appropriate followup in the
event that the temperature-indicating
device subsequently is determined to be
inaccurate.
These records are necessary to ensure
that appropriate accuracy checks are
performed for each temperatureindicating device, to establish the
appropriate frequency for accuracy
checks, to identify when there is a
problem with a temperature-indicating
device and, as necessary, to repair or
replace the device, and to determine
and initiate appropriate followup to
ensure that low-acid canned foods are
appropriately processed. Because it is
not possible for FDA to continuously
observe processors’ operations, these
records are essential to ensure that the
agency has the information needed to
identify noncompliance and to bring a
non-compliant processor into
compliance. Thus, these records are
essential for FDA to have an enforceable
regulation that will ensure public health
protection.
Current § 113.40(a)(1), (b)(1), (c)(1),
(d)(1), (e)(1), and (f)(1) require that
thermometers (and temperatureindicating devices in § 113.40(g)(1)(i)(a))
shall be tested for accuracy against a
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known accurate standard thermometer.
This requirement implies, but does not
explicitly state, that the processor must
be able to demonstrate, by appropriate
documentation, that the reference or
standard device used to determine the
accuracy of the thermometers used to
measure temperature during processing
also is accurate. Thus, although the
current regulations require
documentation of the accuracy of the
standard thermometer, the specific
documentation FDA expects processors
to maintain is not clear. FDA is
proposing to clarify this requirement by
specifying that a written record of the
accuracy of the reference device shall be
established and maintained.
Documentation of the accuracy of the
reference device must include the
following information: (1) A reference to
the tag, seal, or other means of identity
used by the processor to identify the
reference device; (2) the name of the
manufacturer of the reference device; (3)
the identity of the equipment and
procedures used to test the accuracy and
to adjust or calibrate the reference
device; (4) the identity of the person or
facility that performed the accuracy test
and adjusted or calibrated the reference
device; (5) the date and results of the
accuracy test; and (6) the traceability
information. Traceability, as defined by
the International Vocabulary of Basic
and General Terms in Metrology, means
a ‘‘property of the result of a
measurement or the value of a standard
whereby it can be related to stated
references, usually national or
international standards, through an
unbroken chain of comparisons all
having stated uncertainties’’ (Ref. 2).
Accordingly, records must be
maintained to document that the
accuracy of the reference device can be
traced by comparison with a standard
device, such as a NIST standard
temperature device. Documentation of
the traceability information for the
reference device may be in the form of
a guaranty of accuracy from the
manufacturer of the reference device or
a certificate of calibration from a
laboratory. Information required in the
record of accuracy for a reference device
is essential for assuring that reference
devices maintain their accuracy and
ensures that the processor can establish
an unbroken chain to trace the accuracy
of the reference device to a standard
device.
The requirements in proposed
§ 113.40(a)(1), (b)(1), (c)(1), (d)(1), (e)(1),
(f)(1), and (g)(1)(i)(a) to establish and
maintain written records of accuracy of
temperature-indicating devices and
reference devices, which include the
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identity of temperature-indicating
devices and reference devices, are
subject to the recordkeeping
requirements of § 113.100. See the
discussion later in this document
relating to proposed revisions to
§ 113.100.
FDA is proposing to revise
§ 113.40(g)(1)(ii)(e) by removing the
requirement to observe and record the
product temperature in the temperature
recorder-controller at the final heater
outlet in aseptic processing and
packaging systems. The temperature in
the final heater outlet may not be a
critical factor in the scheduled process
and, therefore, may not require
maintenance of records. However, if the
final heater outlet temperature is
identified as a critical factor in the
scheduled process, the temperature
must be observed and recorded, as
required in § 113.100(a).
3. Metric Equivalents
FDA is proposing to revise
§ 113.40(a), (b), (c), (d), (e), (f), and (g)
to provide metric equivalents of
avoirdupois (U.S.) measurements.
Currently, these regulations express
temperature measurements in
Fahrenheit (°F) units, length
measurements in inches and feet, and
pressure measurements in pounds per
square inch. The proposed metric
equivalents are provided in parenthesis
in the text of the proposed regulation,
immediately following the avoirdupois
measurement. FDA is proposing to
modify the current regulations to not
only provide the temperature
measurements in Fahrenheit, but to
follow the Fahrenheit (°F) measure with
the units in Celsius (°C). FDA is
proposing to provide measurements
currently in inches also in millimeters
or centimeters, measurements currently
in feet also in centimeters or meters, and
measurements in pounds per square
inch of pressure also in kilopascals.
4. Temperature-Recording Devices
Current § 113.40(a)(2), (b)(2), (c)(2),
(d)(2), (e)(2), (f)(2), and (g)(1)(i)(b) states
that, ‘‘Graduations on the temperaturerecording devices shall not exceed 2 °F
within a range of 10 °F of the processing
temperature. Each chart shall have a
working scale of not more than 55 °F per
inch within a range of 20 °F of the
processing temperature. The
temperature chart shall be adjusted to
agree as nearly as possible with, but to
be in no event higher than, the known
accurate mercury-in-glass thermometer
during the process time.’’ When the
regulations were published in the 1973
final rule, temperature-recording
devices generally recorded temperatures
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to paper charts and the paper charts
served as the historical record of
temperatures during processing. At that
time, the terms ‘‘temperature-recording
device’’ and ‘‘recording chart’’ were
used interchangeably. However, because
of advancements in technology,
temperatures may now be recorded in a
format other than the traditional chart
that has a pre-printed time and
temperature scale and may be recorded
and maintained by mechanisms or
devices other than recorders that use the
traditional recording charts. The
permanent record of temperatures may
be in the form of an analog or graphical
recording, such as a traditional chart
with pre-printed time and temperature
scale. The permanent record also may
be an analog or graphical recording, for
which the chart design, continuous
temperature recordings or tracings, and
date and time notations may be
generated and printed by the
temperature-recording device onto a
blank paper, chart, or other medium as
they are generated by the temperaturerecording device. Processors also are
using temperature-recording devices,
such as data loggers, that record
numbers or create other digital
recordings at established intervals,
rather than providing continuous
recordings on a chart. Therefore, FDA
recognizes that the term ‘‘temperaturerecording device’’ does not necessarily
imply that temperatures are being
recorded to a ‘‘temperature-recording
chart.’’ Thus, the ‘‘graduation’’ and
‘‘working scale’’ requirements in the
current regulation do not apply to all
temperature-recording device records.
The general term ‘‘temperaturerecording device’’ should be used when
referring to the entire device that
records temperatures and the term
‘‘temperature-recording chart’’ should
be used when referring to an actual
chart that constitutes the mechanism by
which the temperature-recording device
records processing temperatures. The
‘‘graduation’’ and ‘‘working scale’’
requirements specified in the current
regulation are still applicable to the
‘‘temperature-recording chart,’’ when
used as the mechanism for recording
processing temperatures.
FDA, therefore, is proposing to revise
§ 113.40(a)(2), (b)(2), (c)(2), (d)(2), (e)(2),
(f)(2), and (g)(1)(i)(b) to provide
flexibility for processors to use
temperature-recording device advanced
technology, to update terminology to
reflect current and appropriate use of
terms such as ‘‘temperature-recording
device’’ and ‘‘temperature-recording
chart,’’ to replace the terms ‘‘mercuryin-glass thermometer’’ and
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‘‘thermometer’’ with ‘‘temperatureindicating device,’’ to replace the term
‘‘bulb’’ with ‘‘sensor’’ (discussed later in
this document), and to clarify the
requirements for temperature-recording
devices and the records created by the
devices as follows:
Temperature-recording device. Each
retort, or product sterilizer, shall have
an accurate temperature-recording
device that records temperatures to a
permanent record, such as a
temperature-recording chart.
Analog or graphical recordings.
Temperature-recording devices that
create analog or graphical recordings
may be used. Temperature-recording
devices that record to charts shall be
used only with the appropriate chart.
Each chart shall have a working scale of
not more than 55 °F per inch (12 °C per
centimeter) within a range of 20 °F (10
°C) of the process temperature. Chart
graduations shall not exceed 2 °F (1 °C)
within a range of 10 °F (5 °C) of the
process temperature. Temperaturerecording devices that create multipoint
plottings of temperature readings shall
record the temperature at intervals that
will assure that the parameters of the
process time and process temperature
have been met.
Digital recordings. Temperaturerecording devices, such as data loggers,
that record numbers or create other
digital recordings may be used. Such a
device shall record the temperature at
intervals that will assure that the
parameters of the process time and
process temperature have been met.
5. Sensors
FDA is proposing to revise
§ 113.40(a), (b), (c), (d), (e), (f), and (g)(1)
by replacing the term ‘‘bulb’’ or ‘‘bulb or
sensor’’ with the general term ‘‘sensor’’
when referring generally to the sensing
element of temperature-indicating
devices, temperature-recording devices,
and temperature-controlling devices.
The sensing element of a mercury-inglass thermometer is called a ‘‘bulb’’ in
the current regulations. The term
‘‘sensor’’ encompasses ‘‘bulb’’ as well as
other types of temperature-indicating
device sensing elements, which are not
bulbs. In the proposed regulation, the
inclusive term ‘‘sensor’’ is used when
referring to the sensor portion of a
temperature-indicating device, which
may be the bulb of a mercury-in glass
thermometer, or to the sensing element
or probe of a temperature-recording
device or temperature-controlling
device, which may include a mercuryin-glass thermometer as a component of
the device.
FDA is proposing to revise
§ 113.40(b)(2) to clarify that, for still
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retort systems that pressure process in
water and are equipped with
combination recorder-controller sensors,
the temperature recorder-controller
sensors shall be located where the
recorded temperature is an accurate
measurement of the scheduled process
temperature and is not affected by the
heating media. Current § 113.40(b)(2)
indicates specific requirements for
placement of sensors for recordercontrollers, as follows: ‘‘The recordingthermometer bulb should be located
adjacent to the bulb of the mercury-inglass thermometer, except in the case of
a vertical retort equipped with a
combination recorder-controller. In such
vertical retorts, the temperature
recorder-control bulb shall be located at
the bottom of the retort below the lowest
crate rest in such a position that the
steam does not strike it directly. In
horizontal retorts, the temperature
recorder-control bulb shall be located
between the water surface and the
horizontal plane passing through the
center of the retort so that there is no
opportunity for direct steam
impingement on the control bulb.’’
These requirements for placement of
combination recorder-controller sensors
were intended to ensure accurate
measurement of the scheduled process
temperature and were helpful specific
directives for sensor placement when
the regulations were published in 1973,
based on retort designs at that time.
However, it may be technologically
feasible to comply with the specific
requirements of the current regulation,
but place the sensor in a location that
does not accurately measure the
scheduled process temperature. Thus,
although the specific sensor location
requirements of current § 113.40(b)(2)
are still valid, FDA believes further
clarification is needed to ensure that
combination recorder-controller sensors
are located where the recorded
temperature is an accurate measurement
of the scheduled process temperature
and is not affected by the heating media.
FDA is proposing to provide this
clarification in new § 113.40(b)(2)(iv) as
follows:
• The temperature-recording device
may be combined with the steam
controller and may be a combination
recording-controlling instrument. For a
vertical retort equipped with a
combination recorder-controller, the
temperature recorder-controller sensor
shall be located at the bottom of the
retort below the lowest crate rest in such
a position that the steam does not strike
it directly. For a horizontal retort
equipped with a combination recordercontroller, the temperature recorder-
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controller sensor shall be located
between the water surface and the
horizontal plane passing through the
center of the retort so that there is no
opportunity for direct steam
impingement on the sensor. For all still
retort systems that pressure process in
water and are equipped with
combination recorder-controllers, the
temperature recorder-controller sensors
shall be located where the recorded
temperature is an accurate measurement
of the scheduled process temperature
and is not affected by the heating media.
Air-operated temperature controllers
should have adequate filter systems to
ensure a supply of clean, dry air.
FDA is proposing to clarify in
§ 113.40(b)(9) that a sensor, in addition
to a gage, water glass, or petcock, may
be used to determine the water level in
the retort during operation. For some
water level indictors, the term ‘‘sensor’’
may more appropriately describe the
mechanism that measures or detects the
water level.
FDA is proposing to revise
§ 113.40(e)(1) to clarify requirements for
placement of sensors of temperatureindicating devices in discontinuous
agitating retorts used for pressure
processing in water, i.e., a water
immersion processing system. Current
§ 113.40(e)(1) requires, ‘‘Bulbs of
indicating thermometers shall be
installed either within the retort shell or
in external wells attached to the retort.’’
However, this basic, unqualified
requirement to place sensors in the
retort shell or in external wells may not
be sufficient to ensure proper placement
of temperature-indicating device sensors
in discontinuous agitating retorts used
for pressure processing in water.
Current § 113.40(b)(1), relating to
pressure processing in water in still
retorts, also a water immersion process,
clarifies that, ‘‘Bulbs of indicating
thermometers shall be located in such a
position that they are beneath the
surface of the water throughout the
process * * * this entry should be
made in the side at the center, and the
thermometer bulb shall be inserted
directly into the retort shell * * * the
thermometer bulbs shall extend directly
into the water a minimum of at least 2
inches without a separable well or
sleeve.’’ This type of clarification
relating to placement of temperatureindicating device sensors in still retorts
used for pressure processing in water
also applies to discontinuous retorts for
pressure processing in water. Thus, FDA
is proposing to revise § 113.40(e)(1)
(proposed § 113.40(e)(1)(v)) by adding
clarifying language relating to
temperature-indicating device sensor
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placement, similar to current
§ 113.40(b)(1), as follows:
• Each temperature-indicating device
shall be installed where it can be
accurately and easily read. The sensor of
the temperature-indicating device shall
be installed either within the retort shell
or in an external well attached to the
retort. Sensors of temperature-indicating
devices shall be located in such a
position that they are beneath the
surface of the water throughout the
process. This entry should be made in
the side at the center, and the
temperature-indicating device sensor
shall be inserted directly into the retort
shell. The temperature-indicating device
sensor shall extend directly into the
water a minimum of at least 2 inches
(5.1 centimeters) without a separable
well or sleeve. If a separate well or
sleeve is used, there must be adequate
circulation to ensure accurate
temperature measurements. The
temperature-indicating device—not the
temperature-recording device—shall be
the reference instrument for indicating
the processing temperature.
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6. Vents
FDA is proposing to revise
§ 113.40(a)(12) to clarify that the
‘‘installations and operating
procedures’’ in § 113.40(a)(12)(i)(a)
through (a)(12)(i)(d) and (a)(12)(ii)(a)
and (a)(12)(ii)(b) do not apply to systems
that use dividers between layers of
containers. Current § 113.40(a)(12)
states, in part, ‘‘Some typical
installations and operating procedures
reflecting the requirements of this
section for venting still retorts are given
in paragraph (a)(12)(i)(a) through
(a)(12)(i)(d) and (a)(12)(ii)(a) and
(a)(12)(ii)(b) of this section.’’ However,
the placement of dividers between
layers of containers in a still retort
system was not a ‘‘typical installation or
operating procedure’’ at the time the
regulations were published in 1973. The
venting procedures in current
§ 113.40(a)(12) were based on heat
penetration studies in retort systems
without dividers and may be inadequate
when dividers are placed between
layers of containers. The dividers may
interfere with heat distribution.
Therefore, use of venting schedules
developed for retorts without dividers
may not be appropriate for retorts with
dividers because such schedules may
not be adequate to ensure that all areas
of the retort, and thus all containers in
the retort, reach the required processing
temperature. FDA is proposing to add
the phrase ‘‘without divider plates’’ to
the last sentence of § 113.40(a)(12) as
follows:
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• Some typical installations and
operating procedures reflecting the
requirements of this section for venting
still retorts without divider plates are
given in paragraph (a)(12)(i)(a) through
(a)(12)(i)(d) and (a)(12)(ii)(a) and
(a)(12)(ii)(b) of this section.
As required in current
§ 113.40(a)(12)(iii), other installations
and operating procedures, such as still
retorts with divider plates, may be used
if the processor has evidence, on file, in
the form of heat distribution data that its
installations and operating procedures
accomplish adequate venting of air.
Such documentation is likely to include
heat distribution studies conducted and
documented by the processor to show
that the process temperature will be
reached with the dividers in place.
7. Screens
Current § 113.40(b)(8) states, in part,
‘‘Screens should be installed over all
drain openings.’’ Current
§ 113.40(b)(10)(ii) states, in part, ‘‘The
suction outlets should be protected with
nonclogging screens to keep debris from
entering the circulating system.’’ These
provisions are intended to advise
processors that they are responsible for
evaluating their water circulation
systems and for ensuring that drain
openings and suction outlets do not
become clogged and prevent proper
water circulation and proper heat
distribution. Although the current
regulation is expressed as a
recommendation, rather than a
requirement, processors are responsible
for ensuring proper heat distribution
during processing and, therefore, must
ensure that heat distribution is not
hampered by clogged drains or suction
outlets. FDA is proposing to revise
§ 113.40(b)(8) and 113.40(b)(10)(ii) to
clarify the requirement, as follows:
• Drain valve. A nonclogging, watertight valve shall be used. A screen shall
be installed or other suitable means
shall be used on all drain openings to
prevent clogging.
• Water circulation. When a water
circulating system is used for heat
distribution, it shall be installed in such
a manner that water will be drawn from
the bottom of the retort through a
suction manifold and discharged
through a spreader which extends the
length of the top of the retort. The holes
in the water spreader shall be uniformly
distributed and should have an
aggregate area not greater than the crosssection area of the outlet line from the
pump. The suction outlets shall be
protected with nonclogging screens or
other suitable means shall be used to
keep debris from entering the
circulating system. The pump shall be
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equipped with a pilot light or other
signaling device to warn the operator
when it is not running, and with a
bleeder to remove air when starting
operations. Alternative methods for
circulation of water in the retort may be
used when established by a competent
authority as adequate for even heat
distribution.
8. Air Supply and Controls and Water
Circulation
FDA is proposing editorial changes to
§ 113.40(e)(6). At the beginning of the
first complete sentence, the word
‘‘Means’’ is changed to ‘‘A means’’ and
the sentence was changed from a
compound sentence to two simple
sentences. FDA also is proposing to
renumber § 113.40(e)(6) as
§ 113.40(e)(6)(i), to read as follows:
• Air supply and controls. A means
shall be provided for introducing
compressed air at the proper pressure
and rate. The proper pressure shall be
controlled by an automatic pressure
control unit. A check valve shall be
provided in the air supply line to
prevent water from entering the system.
FDA is proposing to revise
§ 113.40(e)(6) to include requirements
for water circulation pressure
processing in water in discontinuous
agitating water retorts, similar to the
requirements in current
§ 113.40(b)(10)(ii) for pressure
processing in water in still retorts.
Current § 113.40(b) and (e) both
establish equipment and procedures for
pressure processing in water. Section
113.40(b) applies to still retorts and
§ 113.40(e) applies to discontinuous
agitating retorts. The retort systems are
operationally similar in that they use
water under pressure, which must be
circulated to ensure appropriate heat
distribution. FDA considers the water
circulation requirements in § 113.40(b)
for still retorts also apply to
discontinuous agitating retorts. Because
they are basic procedures for assuring
even heat distribution when pressure
processing in water, FDA currently
considers these requirements when
evaluating scheduled processes for
pressure processing in water in
discontinuous agitating retorts. FDA is
proposing to clarify the water
circulation procedures for pressure
processing in water in discontinuous
agitating retorts by adding new
§ 113.40(e)(6)(ii) as follows:
• Water circulation. When a water
circulating system is used for heat
distribution, it shall be installed in such
a manner that water will be drawn from
the bottom of the retort through a
suction manifold and discharged
through a spreader which extends the
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length of the top of the retort. The holes
in the water spreader shall be uniformly
distributed and should have an
aggregate area not greater than the crosssection area of the outlet line from the
pump. The suction outlets shall be
protected with nonclogging screens or
other suitable means shall be used to
keep debris from entering the
circulating system. The pump shall be
equipped with a pilot light or other
signaling device to warn the operator
when it is not running, and with a
bleeder to remove air when starting
operations. Alternative methods for
circulation of water in the retort may be
used when established by a competent
authority as adequate for even heat
distribution.
9. Drain Valve and Water Level
Indicator
FDA is proposing to revise § 113.40(e)
to include requirements for the drain
valve and water level indicator in
discontinuous agitating water retorts,
similar to the requirements in current
§ 113.40(b)(8) and (b)(9), respectively,
for pressure processing in water in still
retorts. As previously explained, the
retort systems for which equipment and
procedures are established § 113.40(b)
and (e) are operationally similar in that
they use water under pressure. The
basic requirements for the drain valve
and water level indicator in § 113.40(b)
for still retorts also should apply to
discontinuous agitating retorts. FDA is
proposing to add new § 113.40(e)(7) for
drain valve, consistent with proposed,
revised § 113.40(b)(8), discussed
previously in this document, and is
proposing new § 113.40(e)(8) for water
level indicator, consistent with
proposed, revised § 113.40(b)(9), as
follows:
• Drain valve. A nonclogging, watertight valve shall be used. A screen shall
be installed or other suitable means
shall be used on all drain openings to
prevent clogging.
• Water level indicator. There shall be
a means of determining the water level
in the retort during operation, e.g., by
using a sensor, gage, water glass, or
petcock(s). Water shall cover the top
layer of containers during the entire
come-up-time and processing periods
and should cover the top layer of
containers during the cooling periods.
The operator shall check and record the
water level at intervals sufficient to
ensure its adequacy.
Because FDA is proposing new
§ 113.40(e)(7) and (e)(8), as discussed
previously in this document, we also are
proposing to renumber current
§ 113.40(e)(7), relating to critical factors,
as § 113.40(e)(9).
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10. Temperature-Recording Device
Sensors
Current 113.40(g)(1)(i)(b) requires that
a temperature-recording device shall be
installed in the product at the holdingtube outlet between the holding tube
and the inlet to the cooler. In addition,
to comply with current § 113.40(g)(4),
processors must identify where
temperature is a critical factor in the
scheduled process and must measure
and record the temperatures that are
critical factors. For example, when
processing a non-liquid product or a
product that contains solid particles,
heat penetration of the solid and liquid
portions may vary and the temperature
at locations other than the holding-tube
outlet may be critical to ensure effective
heat penetration throughout the
product. Processors must determine
each point in the process where
temperature is a critical factor for either
the solid or liquid portion of the
product and must place temperaturerecording device sensors at those
locations. Thus, processors must
determine where temperature
measurements are critical, based on the
size and texture of particles in the food,
and must locate sensors as necessary to
ensure that the process temperature is
reached and maintained throughout the
process. FDA is proposing to clarify the
requirement for temperature-recording
device sensors by adding the following
statement to § 113.40(g)(1)(i)(b):
• Additional temperature-recording
device sensors shall be located at each
point where temperature is specified as
a critical factor in the scheduled
process.
11. Flow Control
FDA is proposing to revise
terminology in § 113.40(g)(1)(i)(f) by
changing the title of the section from
‘‘Metering pump’’ to ‘‘Flow control’’ by
replacing the terms ‘‘metering pump’’
and ‘‘speed adjusting device’’ with
‘‘flow controlling device,’’ and by
replacing the term ‘‘speed changes’’
with ‘‘flow adjustments.’’ The broad
term ‘‘flow controlling device’’
encompasses ‘‘metering pump’’ and
‘‘speed adjusting device’’ as well as
other terms that may be used, such as
metering device or flow control meter,
to describe or identify equipment used
to control product flow in the
processing system. Similarly, use of the
term ‘‘flow adjustments’’ is consistent
with and broadly describes the function
of flow controlling devices. The
proposed revision of the title of the
section to ‘‘Flow control’’ is consistent
with the terminology changes within the
text of proposed § 113.40(g)(1)(i)(f).
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B. Containers (§ 113.60)
Current § 113.60(a) requires
processors to ensure proper closure and
to check for closure defects. This
responsibility should have extended to
postprocess handling. However, current
§ 113.60(a) does not specifically address
postprocess handling and current
§ 113.60(d) relating to postprocess
handling recommends, but does not
require, processors to design and
operate automatic equipment used in
handling filled containers to preserve
the can seam and container closure
integrity. Container handling
equipment, including automated and
non-automated equipment, must be of
appropriate equipment design and
construction, operated to ensure
container closure integrity, and replaced
or repaired if defective to ensure proper
container closure. Otherwise, container
handling equipment may be the source
of damage to the can seam and may
prevent proper seam closure. Improper
seam closures may lead to
contamination of the previously
sterilized product in the can. FDA is
proposing to revise § 113.60(d) to
change the term ‘‘automatic equipment’’
to ‘‘container handling equipment,’’ to
clarify that container handling
equipment used in handling filled
containers shall be designed,
constructed, and operated to preserve
can seam or other container closure
integrity, and to clarify that processors
must check and, as necessary, repair or
replace the container handling
equipment, including conveyors and
non-automated equipment, to ensure
that they do not damage the containers
and container closures as follows:
• Postprocess handling. Container
handling equipment used in handling
filled containers shall be designed,
constructed, and operated to preserve
the can seam or other container closure
integrity. Container handling
equipment, including automated and
non-automated equipment, shall be
checked at sufficient frequency and
repaired or replaced as necessary to
prevent damage to containers and
container closures. When cans are
handled on belt conveyors, the
conveyors should be constructed to
minimize contact by the belt with the
double seam, i.e., cans should not be
rolled on the double seam. All worn and
frayed belting, can retarders, cushions,
etc. should be replaced with new
nonporous material. All tracks and belts
that come into contact with the can
seams should be thoroughly scrubbed
and sanitized at intervals of sufficient
frequency to avoid product
contamination.
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C. Establishing Scheduled Processes
(§ 113.83)
Current § 113.83 states, ‘‘The type,
range, and combination of variations
encountered in commercial production
shall be adequately provided for in
establishing the scheduled process.’’
Reprocessing of a product and blending
a previously processed product into a
new formulation are variations that may
affect the adequacy of the scheduled
process and, therefore, must be carefully
evaluated and adequately addressed in
the scheduled process. For example,
because starch, when heated, is
gelatinized, a processed starchy food
may have a different viscosity than the
same starchy food prior to processing.
When a previously processed starchy
food is blended or reprocessed, because
of physical changes in the
characteristics of the food, the
scheduled process used for the starchy
food prior to processing may not be
adequate for the same food after
processing. Thus, the scheduled process
must be established based on the
specific food used as the starting
material for each specific process, i.e.,
when a reprocessed or a previously
processed product is blended into a new
formulation, the scheduled process
must be specific for that situation. FDA
is proposing to clarify this requirement
by revising § 113.83 to include the
statement, ‘‘When a product is
reprocessed or a previously processed
product is blended into a new
formulation, this condition must be
covered in the scheduled process.’’
D. Operations in the Thermal Processing
Room (§ 113.87)
FDA is proposing to revise § 113.87(c)
by inserting the term ‘‘accurately’’ in the
first sentence to clarify that ‘‘The initial
temperature of the contents of the
containers to be processed shall be
accurately determined and recorded
with sufficient frequency to ensure that
the temperature of the product is no
lower than the minimum initial
temperature specified in the scheduled
process.’’ FDA is adding this term to
emphasize that initial temperature
determinations must be accurate, as
determined by sufficiently frequent tests
of the temperature-indicating device for
accuracy against an accurate calibrated
reference device. FDA also is proposing
to add in § 113.87(c), ‘‘The temperatureindicating device used to determine the
initial temperature shall be tested for
accuracy against an accurate calibrated
reference device at sufficient frequency
to ensure that initial temperature
measurements are accurate. Records of
the accuracy tests shall be signed or
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initialed, dated, and maintained.’’
Although FDA believes it should be
understood that initial temperature
measurements are expected to be
accurate when taken and, therefore, the
temperature-indicating device used for
initial temperatures must be accurate,
the proposed clarifications ensure
consistency in interpretation of the
requirements of § 113.87(c).
FDA is proposing to revise § 113.87(e)
to replace the term ‘‘recordingtemperature charts’’ with ‘‘temperaturerecording device records’’ to ensure
consistency with the changes in
terminology relating to the use of the
term ‘‘charts,’’ discussed previously in
this document in changes to proposed
revised § 113.40. FDA also is proposing
to change the recommendation for clock
times to reasonably correspond to the
time of the day to a requirement by
changing the word ‘‘should’’ to ‘‘shall.’’
Correlation of records with the time the
records were created and with the time
of the processing cycle is essential for
evaluating time and temperature
correlations of the scheduled process.
This revision also is consistent with the
requirement of § 113.100(a), ‘‘Processing
and production information shall be
entered at the time it is observed by the
retort or processing system operator
* * *.’’ Proposed revised § 113.87(e)
would read as follows:
• Clock times on temperaturerecording device records shall
reasonably correspond to the time of
day on the written processing records to
provide correlation of these records.
E. Processing and Production Records
(§ 113.100)
Current § 113.100 identifies
requirements for processing and
production records. FDA is proposing in
§ 113.100 to revise terminology,
consistent with terminology used in
proposed § 113.40. FDA is proposing to
replace the term ‘‘mercury-in-glass
thermometer’’ with ‘‘temperatureindicating device,’’ to replace
‘‘recording thermometer’’ with
‘‘temperature-recording device,’’ to
replace ‘‘metering pump’’ with ‘‘flow
controlling device,’’ and to replace
‘‘recording thermometer charts’’ with
‘‘temperature-recording device records.’’
FDA is proposing to revise
§ 113.100(a)(4) by removing the
requirement to maintain records of the
product temperature in the final heater
outlet as indicted by the temperature
recorder-controller in aseptic processing
and packaging systems. The temperature
in the final heater outlet may not be
critical and, therefore, may not require
maintenance of records. However, if the
final heater outlet temperature is
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identified as a critical factor in the
scheduled process, the temperature
must be observed and recorded, as
required in § 113.100(a).
FDA is proposing to revise
§ 113.100(c) by adding the statement,
‘‘The records shall be signed or initialed
and dated by the reviewer.’’ The current
regulation requires that containers
closure records shall be signed or
initialed by the container closure
inspector and reviewed by management,
but it does not explicitly state that the
person in management who reviews the
records must also sign or initial and
date the records. FDA is proposing to
add this requirement because such
documentation is necessary to identify
the manager who conducted the review
and thus avoid any misunderstandings
about who reviewed the record, to verify
that the review was conducted by an
individual qualified by training and
expertise relating to container closures
who can accept the records for the
processor, to identify the person
responsible for ensuring following-up to
correct container closure defects, and to
indicate that the records have been
accepted by the processor.
FDA is proposing to add a new
§ 113.100(f) to provide for the
maintenance of computerized records,
in accordance with part 11 (21 CFR part
11). FDA regulations in part 11 set forth
FDA criteria for electronic records and
signatures. Many low-acid canned food
processors currently maintain records
on computers. The proposed addition of
new § 113.100(f) clarifies and
acknowledges that records relating to
processing low-acid canned foods may
be maintained electronically, provided
they are in compliance with part 11.
FDA is proposing to add a new
§ 113.100(g) to clarify that records
required under part 113, or copies of
such records, must be readily available
during the retention period for
inspection and copying by FDA when
requested. Proposed § 113.100(g)
provides that, in part, ‘‘if reduction
techniques, such as microfilming, are
used, a suitable reader and
photocopying equipment must be made
readily available to FDA.’’ Access to
such records during inspections is
needed by FDA field investigators to
evaluate compliance with the
requirements of part 113. Copies of such
records are needed for review by FDA
headquarters staff experts who evaluate
complex scientific and technical issues
associated with processing low-acid
canned foods and with compliance with
the requirements of part 113.
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F. Minor Revisions in Regulations
FDA is proposing to correct
typographical errors, revise sentence
structure, and make minor clarifying
edits in the regulations, as follows:
In proposed § 113.40(a)(4), (a)(8),
(b)(10)(i), (c)(5), and (e)(6)(i), we
changed compound sentences to simple
sentences.
In the first sentence of proposed
§ 113.40(b)(10)(ii), we changed the word
‘‘is’’ to ‘‘it.’’
In the third sentence of proposed
§ 113.40(d)(2)(iv), we changed the
phrase ‘‘bleeder opening emitting
steam’’ to ‘‘bleeder that emits steam.’’
In the second sentence of proposed
§ 113.40(e)(1)(v), we changed the phrase
‘‘in external wells’’ to ‘‘in an external
well.’’
In the fifth sentence of proposed
§ 113.40(e)(9), we corrected the spelling
of ‘‘vacuum.’’
In the first sentence of proposed
§ 113.40(g)(1)(i)(G), we corrected the
spelling of ‘‘continuous.’’
In the third sentence of proposed
§ 113.100(b), we changed the word
‘‘that’’ to ‘‘than.’’
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G. Immediate Implementation of
Proposed Rule
FDA believes the proposed revisions
to §§ 113.40, 113.60, 113.83, 113.87, and
113.100 will provide industry with
flexibility to take advantage of
technological advancements associated
with temperature-indicating devices and
temperature-recording devices, will
clarify recordkeeping requirements for
temperature-indicating devices and
other aspects of processing low-acid
canned foods, and will clarify
provisions of the current regulations.
FDA believes that the proposed rule will
ensure that temperature-indicating
devices that replace mercury-in-glass
thermometers are accurate during
processing. FDA also believes the
proposed rule allows industry to
voluntarily transition from mercury-inglass thermometers to other
temperature-indicating devices and to
reduce potential sources of mercury
contamination in food processing
plants.
FDA believes that some processors are
anxious to replace mercury-in-glass
thermometers with alternative
temperature-indicating devices.
Therefore, pending issuance of a final
rule, FDA intends to consider the
exercise of its enforcement discretion on
a case-by-case basis when processors of
low-acid canned food elect to replace
mercury-in-glass thermometers with
alternative temperature-indicating
devices in a manner that is consistent
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with the proposed rule. The act’s
enforcement provisions commit
complete discretion to the Secretary of
Health and Human Services (and by
delegation to FDA) to decide how and
when they should be exercised (see
Heckler v. Chaney, 470 U.S. 821 at 835
(1985); see also Shering Corp. v.
Heckler, 779 F.2d 683 at 685–86 (D.C.
Cir. 1985) (stating that the provisions of
the act ‘‘authorize, but do not compel
the FDA to undertake enforcement
activity’’)). Until the agency issues a
final rule for temperature-indicating
devices for thermally processed lowacid foods packaged in hermetically
sealed containers, the agency believes
that its exercise of enforcement
discretion will provide the needed
flexibility to manufacturers who desire
to transition to alternative temperatureindicating devices. Processors who
choose to use alternative temperatureindicating devices must comply with
any revised requirements established in
the final rule when the final rule
becomes effective.
IV. Analysis of Impacts
A. Preliminary Regulatory Impact
Analysis: Flexibility in Permitting
Alternative Temperature-Indicating
Devices
FDA has examined the impacts of the
proposed rule under Executive Order
12866, the Regulatory Flexibility Act
(the RFA) (5 U.S.C. 601–612), and the
Unfunded Mandates Reform Act of 1995
(Public Law 104–4). Executive Order
12866 directs agencies to assess all costs
and benefits of available regulatory
alternatives and, when regulation is
necessary, to select regulatory
approaches that maximize net benefits
(including potential economic,
environmental, public health and safety,
and other advantages; distributive
impacts; and equity). The agency
believes that this proposed rule is not a
significant regulatory action as defined
by the Executive order.
1. Need for the Regulation
Current regulations for thermally
processed low-acid foods in
hermetically sealed containers, except
for aseptic packaging and processing,
require the exclusive use of mercury-inglass thermometers for indicating
temperatures during food processing.
The requirement for exclusive use of
mercury-in-glass thermometers reflects
the absence of alternatives on the
market at the time current regulations
became effective in 1973. Because of
technological advances in thermometry
since that time, alternatives to mercuryin-glass thermometers may now be
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available for the low-acid food industry.
Moreover, NIST has developed
standards for some alternative
temperature-indicating devices and
there is little reason to assume that
alternatives are any less accurate than
mercury-in-glass thermometers, given
an appropriate testing regime. We
request comments on the possibility that
alternative temperature-indicating
devices are at least as accurate as
mercury-in-glass thermometers, and also
that there are appropriate and
established testing regimes to assure
their accuracy.
Correspondence with industry
representatives suggests that the current
regulation requiring mercury-in-glass
thermometers may be a barrier to
innovation (Ref. 3). By allowing the lowacid food industry flexibility to choose
alternative temperature-indicating
devices, the proposed rule would allow
processors to select temperatureindicating devices based on gains to
labor productivity and technical
considerations. Clarifying provisions in
the current regulation would facilitate
the voluntary adoption and safe use of
alternative temperature-indicating
technology, as well as replace outdated
terminology.
The potential to improve productivity
may be one reason firms may choose to
adopt alternatives to mercury-in-glass
thermometers. Correspondence with the
Food Products Association (FPA)
(formerly, National Food Processors
Association) suggests that monitoring
and analysis capabilities from using
alternative temperature-indicating
devices may be enhanced (Ref. 3). In
addition, the potential to avoid costly
remediation of hazardous mercury
spills, and growing concerns by State
and local governments about the health
effects from the accumulation of
mercury in the environment, have led to
legislation that restricts the sale,
manufacture, and distribution of
mercury-in-glass thermometers (Ref. 4).
For these reasons, FPA correspondence
suggests that low-acid food processors
are phasing out the use of mercury-inglass thermometers for all other
purposes except those necessary for
regulatory compliance.
2. Regulatory Options Considered
Regulatory options considered
include:
Option 1—No new regulation.
Option 2—Allow flexibility to use
alternative temperature-indicating
devices, including mercury-in-glass
thermometers, that can be tested against
an accurate calibrated reference device
in processing low-acid canned foods
without an explicit record requirements.
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Option 3 (the Proposed Rule)—All of
the provisions in option 2 and include
explicit recordkeeping requirements for
test results and explicit records access
requirements for required records.
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3. Costs and Benefits of Option 1 (No
New Regulation)
There are neither costs nor benefits
from the option of no new regulation.
4. Costs and Benefits of Option 2 (Allow
the Use of Alternative TemperatureIndicating Devices Without a Record
Requirement for Accuracy Tests)
The costs and benefits are estimated
separately for the proposed voluntary
and mandatory provisions of the rule.
The voluntary provision allows lowacid canned food manufacturers to use
alternatives to mercury-in-glass
thermometers as temperature-indicating
devices. In option 2, the mandatory
provisions are considered to be
clarifications of the current regulation
and are primarily intended to facilitate
the voluntary adoption and safe use of
alternative temperature-indicating
technologies. Option 2 does not
consider requirements for low-acid
canned food manufacturers to establish
and maintain records on accuracy tests
necessary to ensure that each
temperature-indicating device,
including each mercury-in-glass
thermometer, and each reference device
is accurate during processing. Nor does
option 2 consider requirements for FDA
access to such records upon inspection.
There are no compliance costs from
allowing alternative temperatureindicating devices. The benefits from
allowing alternative temperatureindicating devices are from any
reduction of the risk of foodborne
illness that results from the use of
alternative temperature-indicating
devices, the avoided cleanup and
disposal costs resulting from breaking
mercury-in-glass thermometers during
non-production times, and the increase
in labor productivity at low-acid canned
food manufacturers.
a. Costs from permitting the use of
alternative temperature-indicating
devices. The proposed regulation
permits, but does not require, low-acid
food manufacturers to adopt alternatives
to mercury-in-glass thermometers. Thus,
costs associated with choosing an
alternative to mercury-in-glass
thermometers are voluntarily incurred.
These costs would be incurred only if
the expected private benefits from doing
so are higher than the costs. To show
our estimation method and solicit
comments, we specify the determinants
of the costs of alternative temperatureindicating devices.
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Higher purchase prices and
maintenance costs may influence a
firm’s decision to use alternative
temperature-indicating devices.
Correspondence with FPA suggests that
most digital alternatives are slightly
more expensive than mercury-in-glass
thermometers (Ref. 3). According to
FPA, after installation, there are no
significant differences in maintenance
costs during normal operations between
mercury-in-glass thermometers and
alternative temperature-indicating
devices (Ref. 3). Thus, the higher cost
would be a one-time capital cost. FPA
also suggests that many firms are using
alternative temperature-indicating
device technology for purposes that are
beyond the scope of the low-acid food
regulations (Ref. 3). This implies that
the productivity gains from their
adoption are greater than the higher
purchase prices.
Temperature-indicating devices must
be tested against an accurate calibrated
reference device, including tests relating
to relevant factors such as
electromagnetic interference and
environmental conditions.
Environmental conditions may affect
the accuracy of mercury-in-glass
thermometers. Thus, low-acid food
manufacturers have experience with
understanding and controlling these
factors to ensure that mercury-in-glass
thermometers are accurate and function
properly during processing. Tests to
ensure that alternative temperatureindicating devices are not susceptible to
electromagnetic interference may result
in higher costs for testing and
maintaining the devices.
FPA suggests that many companies
already use alternative temperatureindicating devices for unregulated
purposes, and that the use of mercuryin-glass thermometers in these
establishments is restricted to regulatory
compliance purposes (Ref. 3). In the
event that alternative temperatureindicating devices currently used by
industry for unregulated purposes are
tested against an accurate calibrated
reference device, the experience of their
use for the unregulated purpose would
likely mitigate any additional learning,
or adjustment costs for their testing.
Nevertheless, one-time adjustment costs
are likely to be incurred by all low-acid
canned food manufacturers that adopt
alternative temperature-indicating
device technology—especially early
adopters of such technology—as they
adjust to new testing protocols and
appropriate testing frequencies. FDA
assumes that, after testing protocols and
frequencies are established, the testing
costs will be comparable to those
required for testing mercury-in-glass
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thermometers. FDA requests comments
on the magnitude of the costs (if any)
associated with learning about and
adjusting to testing requirements for
alternative temperature-indicating
devices, as well as our assumption that
testing costs for alternative temperatureindicating devices, subsequent to the
initial establishment of testing
protocols, are comparable to those for
mercury-in-glass thermometers.
Finally, we assume that firms able to
achieve gains in labor productivity and
reduce remediation costs will phase in
alternative temperature-indicating
devices. One firm predicted that
alternative temperature-indicating
devices will be chosen for all new
purchases immediately following
issuance of the final rule, and that the
total period for transition from mercuryin-glass thermometers to alternative
temperature-indicating devices will be 5
years (Ref. 3). FDA assumes that all midsized and large low-acid canned food
manufacturers will adopt alternative
temperature-indicating device
technology within 5 years after issuance
of the final rule. We request comments
on this assumption.
b. Benefits from permitting the use of
alternative temperature-indicating
devices.
Changes in the Risk of Foodborne
Illness
The Centers for Disease Control and
Prevention (CDC) report that there were
20 cases of foodborne botulism and 76
cases of infant botulism in the United
States in 2003 (Ref. 5). There have been
no reported cases of foodborne botulism
associated with commercially canned
low-acid food in recent years. CDC
reported one case of botulism from food
eaten at a restaurant and one case from
food eaten at an unknown location in
1994, but home-canned food and Alaska
Native foods consisting of fermented
seafood are currently the principal
sources of foodborne botulism (Ref. 5).
The risk factors for infant botulism,
including from food and non-food
sources, remain largely unknown.
Although cases of botulism are mostly
associated with food prepared or canned
at home, a change to inaccurate or
improperly functioning temperatureindicating devices by low-acid canned
food manufacturers could potentially
increase the risk of foodborne botulism.
Increased risk of botulism associated
with new technology could result from
increased risk of device errors for
indicating and recording temperatures,
or an increased risk of human errors in
reading alternative temperatureindicating devices. An increased risk of
illness could accompany an increased
risk of such errors that lead to food
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being processed at unsafe low
temperatures.
To acknowledge the potential for
increased risk associated with the
adoption of alternative technologies
mentioned previously in this document,
this proposed rule requires alternative
temperature-indicating devices to be
tested for accuracy against an accurate
calibrated reference device. The
proposed rule also requires tests relating
to relevant factors such as
electromagnetic interference and
environmental conditions. Alternatives
to the mercury-in-glass thermometer
that meet NIST requirements are
currently available to the industry and
we assume that such technology is at
least as accurate as mercury-in-glass
thermometers given an appropriate
testing regime.
There may be a period of learning and
adjustment to the new temperatureindicating technology for a short period
immediately following its adoption,
during which the risk of inaccurate
measurement may be temporarily
elevated. We assume that the frequency
of testing for accuracy during this
adjustment period may increase for a
short time to compensate for any
increased risk of inaccurate
measurement from the new technology.
Consequently, we assume that any
increases in risk during the adjustment
period will be fully mitigated through
appropriate or increased testing. We
request comments on this assumption.
An increase in risk of illness could
arise from an increase in human error in
reading the alternative temperatureindicating device. However, we assume
that the alternatives to the mercury-inglass thermometer are likely to be no
more difficult to read than mercury-inglass thermometers. Thus, we expect no
increase in the number of reading errors.
Some alternative temperature-indicating
devices may have a digital display of the
temperature and may be easier to read
than mercury-in-glass thermometers.
However, there is also the possibility
that certain digital displays with poor
resolution may facilitate reading errors.
In addition, the magnitude of a reading
error from a digital display may be
different than that from a mercury-inglass thermometer. The relative risk of
misreading a digit displayed in the
‘‘tens’’ and ‘‘ones’’ columns may be
different for digital displays compared
to the conventional mercury-in-glass
thermometers. Although we assume no
increase in the risk of reading errors for
digital devices, we request comments on
this assumption.
Avoided Cleanup Costs
The principal benefit from allowing
flexibility in the use of temperature-
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indicating device technology by lowacid canned food manufacturers is the
reduced risk of cleanup and disposal
costs resulting from breaking mercuryin-glass thermometers during nonproduction times (e.g., calibration,
equipment maintenance, storage).
Disposal and cleanup costs for mercury
spills and damaged mercury-in-glass
thermometers can be high. FPA
estimates the cost of environmental
disposal of mercury-in-glass
thermometers to be about $500 (Ref. 3).
Examples of cleanup costs provided by
the Northeast Waste Management
Officials’ Association include the $6,000
cleanup costs paid by a school following
the breakage of 12 thermometers (Ref.
6), or approximately $500 per
thermometer. According to Harvard
University Operations Services, mercury
spills involving thermometer breakage
are one of the most common accidents
involving laboratory equipment, with
cleanup costs of approximately $110 per
thermometer (Ref. 7).
Mercury-in-glass thermometer
breakage can occur within the
processing plant during calibration,
equipment maintenance, storage, and
other non-production times. Because we
do not have accident data from
processors, we estimate mercury-inglass thermometer breakage rates using
information on accident rates involving
laboratory equipment. According to a
2004 bulletin published by the
Lawrence Berkeley Laboratory, the
annual number of laboratory accident
rates for 2002, 2003, and 2004 was 2.17,
2.51, and 1.25 per 100 employees
(respectively), for an annual average of
approximately 2 per 100 employees
(Ref. 8).
Using 2002 U.S. Economic Census
data on the number of employees in the
low-acid canned food industry, we
extrapolated the laboratory accident
rates reported previously in this
document. There were reported to be
78,016 employees in the canned food
industry (North American Industry
Classification System (NAICS) codes
311421, 311422, and 311514 for fruits
and vegetables canning, specialty
canning, and seafood canning) in 2002
(Ref. 9). We assume that half of all
employees of canning manufacturers are
involved in the manufacturing process.
We further assume that half of the
employees involved in the
manufacturing process will come into
direct contact with mercury-in-glass
thermometers at some point during the
performance of their jobs. This yields an
estimate of 19,504 employees of lowacid canned food manufacturers that
come into direct contact with
temperature-indicating devices.
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Based on the laboratory accident rates
reported previously, we estimate that
there are approximately 390
manufacturing process related accidents
per year (i.e., (19,504 / 100) x an
accident rate of 2) in the low-acid
canned food industry. We assume that
half of these accidents involve
equipment that comes directly in
contact with mercury-in-glass
thermometers, and half of those, or
approximately 100, involve mercury-inglass thermometer breakage and require
remediation in the form of cleanup and
disposal.
We estimate that all large and midsized low-acid canned food
manufacturers will adopt alternative
temperature-indicating device
technology because of the potential
savings in cleanup costs as well as the
potential for increased productivity
made possible from alternative
temperature-indicating devices. There
currently are approximately 1,100
domestic and 5,600 foreign-based lowacid canned food manufacturers
registered with FDA that supply the
domestic market (Ref. 10). Because that
data does not include firm size
information, we estimate the proportion
of large and mid-sized domestic lowacid canned food manufacturers using
U.S. Economic Census data, and assume
the same proportions of large and midsized foreign firms as well.
Based on the 2002 U.S. Economic
Census there were a total of 1,051 fruit
and vegetable, specialty canning, and
dry, condensed, and evaporated dairy
product manufacturing establishments
reported for NAICS codes 311421,
311422, and 311514, and that large and
mid-sized establishments (i.e.,
establishments with more than 19
employees) comprise approximately
half of the total. Consequently, we
estimate that if half of the low-acid food
manufacturers were to discontinue use
of mercury-in-glass thermometers as
provided in the proposed rule,
approximately 50 domestic accidents
per year involving mercury-in-glass
thermometers would be avoided (i.e.,
100 accidents divided by 2 for large and
mid-sized establishments) and 255
foreign-based accidents per year
involving mercury-in-glass
thermometers would be avoided (i.e.,
100 accidents, scaled by the ratio of
foreign to domestic firms, 5,600 / 1,100,
and divided by 2 for large and mid-sized
firms) that would otherwise incur
cleanup and disposal costs during nonproduction times. Implicit in this
estimate is the assumption that the
accident rates for domestic and foreignbased manufacturers are the same. We
request comments on this assumption.
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We assume that each accident
involves one mercury-in-glass
thermometer. In addition, we assume
that cleanup and remediation costs per
accident are the same for foreign-based
and domestic low-acid canned food
manufacturers. Consequently, we
estimate that after half of the low-acid
canned foods manufactures adopt
alternative temperature-indicating
device technology, between $5,500 and
$25,000 in remediation costs (i.e., 50
accidents x $110, and 50 accidents x
$500) would be averted by domestic
manufacturers, and between $25,000
and $127,000 in remediation costs (i.e.,
255 accidents x $110, and 255 accidents
x $500, rounded to the nearest
thousand) would be averted by foreignbased manufacturers. Total remediation
costs averted would be between $30,500
and $152,000.
Increased Productivity from Allowing
Alternative Technologies
We use U.S. Department of Labor
estimates of changes in labor
productivity from 1995 to 2004 to
estimate the savings to large, mid-sized,
and small firms from improved
temperature monitoring and
recordkeeping productivity that may
result from using alternative
temperature-indicating devices. We
assume that cost savings and increases
in labor productivity from adopting
alternative temperature-indicating
technology would be the same for
domestic and foreign-based firms of
similar size.
We computed the average of the U.S.
Department of Labor quarterly estimates
of the percent change in quarterly
output per hour (expressed in annual
terms) in the non-farm business sector
over the 10-year period from 1996
through 2005 to be 2.8 percent (Ref. 11).
We estimated that productivity gains to
labor engaged in monitoring
temperature sensitive processes by lowacid canned food manufacturers that
adopt alternative temperature-indicating
technology would be 2.8 percent as
well.
We assume that monitoring
temperature sensitive processes requires
the equivalent of one full time job at
large establishments, half a full time job
at mid-sized establishments, and one
quarter of a full time job at small
establishments. We doubled the mean
hourly wage of $13.55 for production
labor in 2002, obtained from the Bureau
of Labor Statistics (Ref. 12), to account
for overhead costs and estimated that
adopting new temperature-indicating
technology could increase labor
productivity by as much as $0.76 per
hour (i.e., 2.8 percent x $27.10) at large
establishments, $0.38 per hour at mid-
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sized establishments (i.e., 2.8 percent
divided by 2 x $27.10), and $0.19 per
hour at small establishments (i.e., 2.8
percent divided by 4 x $27.10).
5. Costs and Benefits of Option 3, the
Proposed Rule (Option 2 With Added
Recordkeeping and Records Access
Requirements)
a. Costs of the recordkeeping and
records access requirements. The
current low-acid food regulations
recommend, but do not require, that
records of thermometer accuracy checks
that specify date, standard used, method
used, and person performing the test be
maintained. The proposed rule requires,
rather than recommends, maintenance
of written documentation of the
accuracy of the temperature-indicating
device, and also written documentation
of the accuracy of the reference device.
The proposed rule also requires that
each temperature-indicating device and
reference device have a tag, seal, or
other means of identity that can be
referenced in the required records as the
identity of the device. These proposed
recordkeeping requirements apply to
mercury-in-glass thermometers as well
as alternative temperature-indicating
devices and reference devices.
Additional costs associated with the
proposed revised recordkeeping
requirements may be incurred for all
temperature-indicating devices and
reference devices.
The costs of the requirement to
establish and maintain records are the
setup costs required to design and
establish a form for recording the
required information, and the additional
labor requirements needed to record the
information. In addition, there will be
one-time costs for training employees to
comply with the requirement. We
assume that one to two accuracy tests
will be performed per year per device
and that only a small number of forms
would need to be designed. Thus, the
setup costs for the recordkeeping
requirement would be minimal.
Moreover, we assume that the current
recordkeeping practice is to maintain
most, if not all, of these records and that
the additional one-time training costs
would be minimal as well.
We assume that additional labor costs
to record the required information will
be small because the current regulations
recommend maintaining similar
records. Thus, we assume that the
current practice is to keep track of most,
if not all, of the information required by
the proposed rule. However, we request
comments on this assumption.
Current incentives to track accuracy
and performance of mercury-in-glass
thermometers may vary across the
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industry, and information that is
currently generated during accuracy
tests may not be permanently recorded,
as required under this proposed rule.
Thus, we assume there will be labor
costs incurred from this proposed rule
to record information that is currently
generated, but not recorded. We assume
that half of the industry currently does
not have sufficient incentive to track the
performance of the temperatureindicating devices necessary to
permanently record all of the required
information. We further assume that
current practice by these firms is to
leave unrecorded one to four separate
pieces of information required under the
proposed rule, and that each piece of
information takes between 10 and 15
seconds to permanently record.
Consequently, we estimated that half of
all low-acid canned food manufacturers
would spend between 10 seconds and 1
minute (i.e., 1 x 10 seconds and 4 x 15
seconds) per device, recording
information required in the proposed
rule that is currently unrecorded.
We estimated the number of
temperature-indicating devices that
would be subject to recordkeeping
requirements using the results of a
survey of the low-acid canned food
industry conducted by FDA and
published in 1994 (Ref. 13). Findings
from that survey indicate that the
number of mercury-in-glass
thermometers found at establishments
ranged from 1 to 65, with only 4 percent
of establishments having more than 30
thermometers, and 67 percent having
fewer than 10. Assuming the number of
thermometers is uniformly distributed
between 1 and 10 for 67 percent of
establishments, between 11 and 30 for
29 percent of establishments, and
between 31 and 65 for 4 percent of
establishments, we estimated a
weighted average of about 10
thermometers per establishment (i.e., 67
percent x 5.5 + 29 percent x 15.5 + 4
percent x 48 rounded to the nearest
integer).
Based on the findings from this study,
we estimated that low-acid canned food
establishments use an average of 10
devices annually, for a total number of
33,500 thermometers with accuracy test
results that are currently not fully
recorded (i.e., 1/2 x 6,700
establishments x 10 thermometers) as
required in the proposed rule. We
assume that each device requires one to
two tests per year (for a mean of 1.5),
and estimated the total burden for the
industry for recording the required test
result information to be between 140
hours and 838 hours per year (i.e.,
33,500 thermometers x 10 seconds x 1.5
tests / 3,600 seconds per hour, and
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33,500 thermometers x 60 seconds x 1.5
tests / 3,600 seconds per hour).
Doubling the $13.55 mean hourly wage
for production labor for 2002 from the
Bureau of Labor Statistics (Ref. 11) to
account for overhead costs, we
computed the labor cost of recording
accuracy test information required in
this proposal to be between $3,800 and
$22,700, rounded to the nearest
hundred.
The costs of the requirement to allow
FDA access to records documenting the
accuracy of both temperature-indicating
devices and reference devices include
the costs of document retrieval and
reproduction, as well as time spent with
FDA investigators prior to, and
immediately following, these activities.
We assume these costs would be
incurred once per year with a regular
facility inspection, as well as irregularly
during outbreak investigations. We
assume the costs from the records access
requirements would be incurred by a
small number of firms that currently fail
to permit FDA access to records under
the current regulation.
b. Benefits of the recordkeeping and
records access requirements. The
benefits from the proposed
recordkeeping and records access
requirements are derived from the
enhanced ability by manufacturers to
track critical accuracy and performance
data for temperature-indicating devices
which may improve safety, as well as
the ability by FDA to determine
compliance with the recordkeeping
requirements. Although we believe that
maintenance of these records is the
current industry practice, the explicit
requirement in this proposed rule may
increase the incentive for industry
compliance with records requirements,
including those related to the testing of
temperature-indicating devices and
reference devices, and may increase the
frequency with which testing occurs.
The benefits from requiring
maintenance of accuracy testing records
may be particularly high during the
transition period following the adoption
of alternative temperature-indicating
devices if they are useful for learning
about the performance characteristics
and required testing protocols.
FDA’s experience is that most
manufacturers currently permit access
to temperature-indicating device test
results and other records under the
current regulation, and we expect the
benefits of the records access
requirement from improving regular
inspections to be small. However, the
records access requirement may provide
benefits from any accompanying
increase in incentives to test alternative
temperature-indicating devices for
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accuracy that might result due to
concern by a manufacturer with being in
compliance with the testing
requirement. Additional incentives for
testing for accuracy may be particularly
important during a transition period
when knowledge about alternative
temperature-indicating device
performance characteristics may be
uncertain.
In addition, there may be benefits
from any increase in the degree of
certainty that a manufacturer will
comply with a records access request,
particularly during an outbreak
investigation when records of test
results may be essential to determine
the cause of the outbreak. However, any
increase in the incentives to test
alternative temperature-indicating
devices for accuracy, and also in the
degree of certainty that a manufacturer
will comply with a records access
request, may be smaller for foreignbased manufacturers compared with
domestic manufacturers. This may be
true if foreign-based manufacturers
export their products to buyers based
not only in the United States, but also
in countries that do not require the
maintenance and access to records
documenting the accuracy of
temperature-indicating device
technology. Under such circumstances
foreign-based low-acid canned food
manufacturers may choose to sell their
products in other countries rather than
comply with FDA records requirements.
We request comments on the possibility
that the incentives for maintaining
records by foreign-based low-acid
canned food manufacturers that export
to the United States are smaller than
those for domestic manufacturers.
6. Summary
In summary, the proposed rule
provides flexibility by permitting
alternative temperature-indicating
devices without increasing public
health risks from low-acid foods. In
addition, the proposed rule may result
in additional or more frequent testing of
alternative temperature-indicating
devices, which may be particularly
useful for evaluating device
performance. The setup costs for
designing new forms for recording the
required accuracy test information and
the one-time training costs are assumed
to be minimal. The recurring additional
labor costs are estimated to be between
$3,800 and $22,700.
The avoided mercury cleanup costs
from broken mercury-in-glass
thermometers, and also the potential for
enhanced labor productivity from
adopting alternative temperatureindicating device technology, may be
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12003
substantial. We estimate that avoided
cleanup costs from broken mercury-inglass thermometers will be between
$30,500 and $152,000 if all large and
medium sized low-acid food firms adopt
alternative temperature-indicating
devices. Table 1 of this document
summarizes the costs and benefits of the
proposed rule, rounded to the nearest
thousand.
TABLE 1.—A SUMMARY OF THE COSTS
AND BENEFITS OF THE PROPOSED
RULE
Description
Impact
One-time Costs
Design of new recordkeeping forms
minimal
Recordkeeping training
minimal
Recurring Costs
Recordkeeping
$5,000–
$23,000
Records access (incurred
by a small number of
firms that currently fail to
permit FDA access)
minimal
Purchase and additional
testing of alternative devices
voluntarily incurred
Benefits
Change in risk from lowacid canned foods
no change
Avoided mercury cleanup
costs
$31,000–
$152,000
Enhanced labor productivity
not quantified,
but may be
substantial
B. Regulatory Flexibility Analysis
The RFA requires agencies to analyze
regulatory options that would minimize
any significant impact of a rule on small
entities. The agency certifies that the
proposed rule will not have a significant
economic impact on a substantial
number of small entities.
FDA has examined the economic
implications of this proposed rule as
required by the RFA. If a rule has a
significant economic impact on a
substantial number of small entities, the
RFA requires agencies to analyze
regulatory options that would lessen the
economic effect of the rule on small
entities. The voluntary provisions of
this proposed rule would not generate
any compliance costs for any small
entities because they do not require
small entities to undertake any new
activity. A small business will not
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Federal Register / Vol. 72, No. 49 / Wednesday, March 14, 2007 / Proposed Rules
Paperwork Reduction Act of 1995 (the
PRA) (44 U.S.C. 3501–3520). A
description of these provisions is given
in the following paragraphs with an
estimate of the annual recordkeeping
burden. Included in the estimate is the
time for reviewing instructions,
searching existing data sources,
gathering and maintaining the data
needed, and completing and reviewing
each collection of information.
FDA invites comments on the
following topics: (1) Whether the
proposed collection of information is
necessary for the proper performance of
FDA’s functions, including whether the
information will have practical utility;
(2) the accuracy of FDA’s estimate of the
burden of the proposed collection of
information, including the validity of
the methodology and assumptions used;
(3) ways to enhance the quality, utility,
and clarity of the information to be
collected; and (4) ways to minimize the
burden of the collection of information
on respondents, including through the
use of automated collection techniques,
when appropriate, and other forms of
information technology.
C. Unfunded Mandate Analysis
Section 202(a) of the Unfunded
Mandates Reform Act of 1995 requires
that agencies prepare a written
statement, which includes an
assessment of anticipated costs and
benefits, before proposing ‘‘any rule that
includes any Federal mandate that may
result in the expenditure by State, local,
and tribal governments, in the aggregate,
or by the private sector, of $100,000,000
or more (adjusted annually for inflation)
in any one year.’’ The current threshold
after adjustment for inflation is $122
million, using the most current (2005)
Implicit Price Deflator for the Gross
Domestic Product. FDA does not expect
this proposed rule, if finalized, to result
in any 1-year expenditures that would
meet or exceed this amount and has
determined that this proposed rule does
not constitute a significant rule under
the Unfunded Mandates Reform Act of
1995.
cprice-sewell on PROD1PC66 with PROPOSALS3
choose alternative temperatureindicating device technology unless it
believes that doing so will increase
private benefits by more than it
increases private costs.
The per-firm costs of the mandatory
recordkeeping requirement of this
proposed rule will be small. The
additional labor costs from the
recordkeeping requirements are
estimated to be between $3,800 and
$22,700 or between approximately $1.00
and $4.00 per firm (i.e., $3,800 / 6,700
firms and $22,700 / 6,700 firms,
rounded up). Moreover, costs for small
firms will be at the lower end of this
range since they will have fewer
temperature-indicating devices and
reference devices to test. We assume the
costs from the records access
requirement would be small and
incurred by a small number of firms that
currently fail to grant FDA access to
records under the current regulation.
Accordingly, FDA certifies that this
proposed rule will not have a significant
impact on a substantial number of small
entities. Under the RFA, no further
analysis is required.
Title: Recordkeeping Requirements for
Temperature-Indicating Devices
Description: The information
proposed to be collected contains the
results of tests of the accuracy of
temperature-indicating devices used by
low-acid food firms. Much of this
information is currently generated from
the accuracy ‘‘checks’’ recommended
under current regulations, and some of
it may not be permanently recorded as
required under this proposed rule.
Current low-acid food regulations
recommend that records of thermometer
accuracy checks that specify date,
reference device used, method used,
and person performing the test be
maintained. The proposed rule requires
maintenance of written documentation
of the accuracy of the temperatureindicating device and also written
documentation of the accuracy of the
reference device. The required
documentation of accuracy is necessary
to track the performance of devices, and
may be particularly important for new
temperature-indicating device
technology during the transition period
following its adoption. By requiring
permanent records of the accuracy test
results, manufacturers may have
incentive to test temperature-indicating
devices for accuracy more frequently
than they would under the current
regulations.
Description of Respondents: All
commercial low-acid canned food
processors. Based on FDA low-acid
canned food manufacturers’ registration
V. Environmental Impact
The agency has determined under 21
CFR 25.30(j) that this action is of a type
that does not individually or
cumulatively have a significant effect on
the human environment. Therefore,
neither an environmental assessment
nor an environmental impact statement
is required.
VI. Paperwork Reduction Act
This proposed rule contains
information collection provisions that
are subject to review by OMB under the
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data, we estimate that there are
approximately 6,700 low-acid canned
food processing establishments.
Burden: The costs of the
recordkeeping requirement are the setup
costs required to design and establish a
form for recording the required
information, and the additional labor
requirements needed to record the
information. The initial setup costs for
designing a new record form are
assumed to be minimal since only one
to two accuracy tests will be performed
on an average of 10 devices per firm.
We assume that labor costs to record
the required information will be small
because current practice is to keep track
of most, if not all, of this information.
Because current incentives to track
accuracy of mercury-in-glass
thermometers may vary across the
industry, information that is currently
generated during accuracy tests may not
be permanently recorded as required
under the proposed rule. Thus, we
assume there will be labor costs
incurred from this proposed rule to
record information that is currently
generated, but not recorded.
We assume that half of the industry
currently does not have sufficient
incentive to track the performance of the
temperature-indicating devices and
reference devices necessary to
permanently record all of the required
information. We further assume that
current practice by these firms is to
leave unrecorded one to four separate
pieces of information required under the
proposed rule, and that each piece of
information takes between 10 and 15
seconds to permanently record.
Consequently, we estimate that half of
all low-acid canned food manufacturers
would spend between 10 seconds and 1
minute (i.e., 1 x 10 seconds and 4 x 15
seconds) per device, recording
information required in the proposed
rule.
Based on a survey conducted by FDA
between 1992 and 1993, we estimate
that low-acid food firms use an average
of 10 devices, including reference
devices. We estimate that 3,350 lowacid canned food manufacturers
currently do not fully record the
accuracy test results required by the
proposed rule. We assume that each
device requires one to two tests per year
(midpoint of 1.5 tests per year). We
estimate the annual frequency per
recordkeeping to be 15 (i.e., 10 devices
x 1.5 tests per year). We estimate the
burden for recording the additional
information to be between 10 and 60
seconds per device (midpoint of 35
seconds or 0.0097 hours per device).
Table 2 of this document reports the
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12005
average annual burden described
previously in this document.
TABLE 2.—ESTIMATED ANNUAL RECORDKEEPING BURDEN1
No. of
Recordkeepers
21 CFR Section
113.40(a)(1), (b)(1), (c)(1), (d)(1),
(e)(1), and (f)(1)
1There
3,350
15
Total Annual
Records
Hours per
Record
50,250
Total Hours
0.0097
487
are no capital costs or operating and maintenance costs associated with this collection of information.
In compliance with the PRA (44
U.S.C. 3507(d)), the agency has
submitted the information collection
provisions of this proposed rule to OMB
for review. Interested persons are
requested to send comments regarding
information collection to OMB (see
DATES and ADDRESSES).
VII. Federalism
We have analyzed this proposed rule
in accordance with the principles set
forth in Executive Order 13132. We
have determined that the proposed rule
does not contain policies that have
substantial direct effects on States, on
the relationship between the National
Government and the States, or on the
distribution of power and
responsibilities among the various
levels of government. Accordingly, we
have tentatively concluded that the
proposed rule does not contain policies
that have federalism implications as
defined in the Executive order and,
consequently, a federalism summary
impact statement is not required.
VIII. Comments
Interested persons may submit to the
Division of Dockets Management (see
ADDRESSES) written or electronic
comments regarding this document.
Submit a single copy of electronic
comments or two paper copies of any
mailed comments, except that
individuals may submit one paper copy.
Comments are to be identified with the
docket number found in brackets in the
heading of this document. Received
comments may be seen in the Division
of Dockets Management between 9 a.m.
and 4 p.m., Monday through Friday.
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Annual Frequency
per Recordkeeping
IX. References
The following references have been
placed on display in the Division of
Dockets Management (see ADDRESSES)
and may be seen by interested persons
between 9 a.m. and 4 p.m., Monday
through Friday. FDA has verified the
Web site addresses, but is not
responsible for subsequent changes to
the Web sites after this document
publishes in the Federal Register.
1. Heymann, David L., ‘‘Control of
Communicable Diseases,’’ 18th ed., 2004, An
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Official Report of the American Public Health
Association, American Public Health
Association, Washington, DC, p. 612, 2001.
2. International Vocabulary of Basic and
General Terms in Metrology (VIM), BIPM,
IEC, IFCC, ISO, IUPAC, IUPAP, OIML, 2d ed.,
p. 47, definition 6.10, 1993.
3. Letter from Sia Economides, FPA, to
Mischelle Ledet, FDA, August 23, 2004.
4. Smith, Brandie, King County Passes
Mercury Thermometer Sales Ban,
Washington Free Press, #63, May/June 2003,
accessed online January 25, 2007, at https://
www.washingtonfreepress.org/63/
kingCountyPassesMercury.htm.
5. CDC, ‘‘Summary of Notifiable Diseases—
United States, 2003,’’ Morbidity and
Mortality Weekly Report, April 22, 2005,
accessed online January 25, 2007, at https://
www.cdc.gov/mmwr/preview/mmwrhtml/
mm5254a1.htm.
6. Great Lakes Regional Pollution
Prevention Roundtable, ‘‘MercuryThermometers: Spills,’’ MercuryThermometer Topic Hub, Northeast Waste
Management Officials’ Association, accessed
online January 25, 2007, at https://
www.glrppr.org/hubs/subsection.cfm?hub=
101&subsec=17&nav=17, last updated July
13, 2006.
7. University Operations Services, Harvard
University Web site, accessed online January
25, 2007, at https://www.uos.harvard.edu/ehs/
onllfaclenvlmer.shtml.
8. ‘‘Accident Prevention Urged for Final
Weeks of Fiscal Year ‘04,’’ Today at Berkeley
Lab—Friday, August 27, 2004, accessed
online January 25, 2007, at https://
www.lbl.gov/today/2004/Aug/27-Fri/
safetylpage.html.
9. U.S. Census Bureau, ‘‘2002 Economic
Census’’, accessed online January 25, 2007, at
https://factfinder.census.gov/servlet/
IBQTable?lbm=y&-geolid=&dslname=EC0231I3&-llang=en.
10. FDA/Center for Food Safety and
Applied Nutrition, ‘‘Acidified and Low-Acid
Canned Food Registration Data,’’ December
2005.
11. U.S. Department of Labor, Bureau of
Labor Statistics, Output Per Hour—Non-farm
Business Productivity—PRS85006092,
accessed online January 25, 2007, at https://
data.bls.gov/cgi-bin/surveymost?bls.
12. U.S. Department of Labor, Bureau of
Labor Statistics, accessed online January 25,
2007, at ftp://ftp.bls.gov/pub/news.release/
History/ocwage.11192003.news.
13. Stringer, L.W., Proceedings of
Advances in Instrumentation and Control,
Vol. 49, part 2, pp. 715–723, 1994.
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List of Subjects in 21 CFR Part 113
Food packaging, Foods, Reporting and
recordkeeping requirements.
Therefore, under the Federal Food,
Drug, and Cosmetic Act and under
authority delegated to the Commissioner
of Food and Drugs, it is proposed that
21 CFR part 113 be amended as follows:
PART 113—THERMALLY PROCESSED
LOW-ACID FOODS PACKAGED IN
HERMETICALLY SEALED
CONTAINERS
1. The authority citation for 21 CFR
part 113 continues to read as follows:
Authority: 21 U.S.C. 342, 371, 374; 42
U.S.C. 264.
2. Revise § 113.40 to read as follows:
§ 113.40
Equipment and procedures.
(a) Equipment and procedures for
pressure processing in steam in still
retorts—(1) Temperature-indicating
device. Each retort shall be equipped
with at least one temperature-indicating
device that accurately indicates the
temperature during processing.
Temperature-indicating devices shall be
tested for accuracy against an accurate
calibrated reference device by
appropriate standard procedures, upon
installation and at least once a year
thereafter, or more frequently if
necessary, to ensure accuracy during
processing. Each temperature-indicating
device and reference device shall have
a tag, seal, or other means of identity.
(i) The design of the temperatureindicating device shall ensure that the
accuracy of the device is not affected by
electromagnetic interference and
environmental conditions.
(ii) Written documentation of the
accuracy of the temperature-indicating
device and the reference device shall be
established and maintained.
(A) Documentation of the accuracy of
the temperature-indicating device shall
include a reference to the tag, seal, or
other means of identity used by the
processor to identify the temperatureindicating device, the name of the
manufacturer of the temperatureindicating device, the identity of the
reference device used for the accuracy
test and of equipment and procedures
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used to adjust or calibrate the
temperature-indicating device, the date
and results of each accuracy test, the
name of the person or facility that
performed the accuracy test and
adjusted or calibrated the temperatureindicating device, and the date of the
next scheduled accuracy test.
(B) Documentation of the accuracy of
the reference device shall include a
reference to the tag, seal, or other means
of identity used by the processor to
identify the reference device, the name
of the manufacturer of the reference
device, the identity of the equipment
and procedures used to test the accuracy
and to adjust or calibrate the reference
device, the identity of the person or
facility that performed the accuracy test
and adjusted or calibrated the reference
device, the date and results of the
accuracy test, and the traceability
information. Documentation of the
traceability information for the reference
device may be in the form of a guaranty
of accuracy from the manufacturer of
the reference device or a certificate of
calibration from a laboratory.
(iii) A temperature-indicating device
that is defective or cannot be adjusted
to the accurate calibrated reference
device shall be repaired or replaced
before further use.
(iv) A temperature-indicating device
shall be easily readable to 1 °F (0.5 °C).
The temperature range of a mercury-inglass thermometer shall not exceed 17
°F per inch (4 °C per centimeter) of
graduated scale. A mercury-in-glass
thermometer that has a divided mercury
column shall be considered defective.
(v) Each temperature-indicating
device shall be installed where it can be
accurately and easily read. The sensor of
the temperature-indicating device shall
be installed either within the retort shell
or in external wells attached to the
retort. External wells or pipes shall be
connected to the retort through at least
a 3/4-inch (2 centimeters) diameter
opening and equipped with a 1/16-inch
(1.5 millimeters) or larger bleeder
opening so located as to provide a full
flow of steam past the length of the
temperature-indicating device sensor.
The bleeders for external wells shall
emit steam continuously during the
entire processing period. The
temperature-indicating device—not the
temperature-recording device—shall be
the reference instrument for indicating
the processing temperature.
(2) Temperature-recording device.
Each retort shall have an accurate
temperature-recording device that
records temperatures to a permanent
record, such as a temperature-recording
chart.
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(i) Analog or graphical recordings.
Temperature-recording devices that
create analog or graphical recordings
may be used. Temperature-recording
devices that record to charts shall be
used only with the appropriate chart.
Each chart shall have a working scale of
not more than 55 °F per inch (12 °C per
centimeter) within a range of 20 °F (10
°C) of the process temperature. Chart
graduations shall not exceed 2 °F (1 °C)
within a range of 10 °F (5 °C) of the
process temperature. Temperaturerecording devices that create multipoint
plottings of temperature readings shall
record the temperature at intervals that
will assure that the parameters of the
process time and process temperature
have been met.
(ii) Digital recordings. Temperaturerecording devices, such as data loggers,
that record numbers or create other
digital records may be used. Such a
device shall record the temperature at
intervals that will assure that the
parameters of the process time and
process temperature have been met.
(iii) Adjustments. The temperaturerecording device shall be adjusted to
agree as nearly as possible with, but to
be in no event higher than, the
temperature-indicating device during
the process time. A means of preventing
unauthorized changes in adjustment
shall be provided. A lock or a notice
from management posted at or near the
temperature-recording device that
provides a warning that only authorized
persons are permitted to make
adjustments is a satisfactory means of
preventing unauthorized changes.
(iv) Temperature controller. The
temperature-recording device may be
combined with the steam controller and
may be a recording-controlling
instrument. The temperature-recording
device sensor shall be installed either
within the retort shell or in a well
attached to the shell. Each temperaturerecording device sensor well shall have
a 1/16-inch (1.5 millimeters) or larger
bleeder which emits steam continuously
during the processing period. Airoperated temperature controllers should
have adequate filter systems to ensure a
supply of clean, dry air.
(3) Pressure gages. Each retort should
be equipped with a pressure gage that
should be graduated in divisions of 2
pounds per square inch (13.8
kilopascals) or less.
(4) Steam controller. Each retort shall
be equipped with an automatic steam
controller to maintain the retort
temperature. This may be a recordingcontrolling instrument when combined
with a temperature-recording device.
The steam controller may be airoperated and actuated by a temperature
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sensor positioned near the temperatureindicating device in the retort. A steam
controller activated by the steam
pressure of the retort is acceptable if it
is carefully maintained mechanically so
that it operates satisfactorily.
(5) Steam inlet. The steam inlet to
each still retort shall be large enough to
provide sufficient steam for proper
operation of the retort. Steam may enter
either the top portion or the bottom
portion of the retort but, in any case,
shall enter the portion of the retort
opposite the vent; for example, steam
inlet in bottom portion and vent in top
portion.
(6) Crate supports. A bottom crate
support shall be used in vertical still
retorts. Baffle plates shall not be used in
the bottom of still retorts.
(7) Steam spreaders. Steam spreaders
are continuations of the steam inlet line
inside the retort. Horizontal still retorts
shall be equipped with steam spreaders
that extend the length of the retort. For
steam spreaders along the bottom of the
retort, the perforations should be along
the top 90° of this pipe, that is, within
45° on either side of the top center.
Horizontal still retorts over 30 feet (9.1
meters) long should have two steam
inlets connected to the spreader. In
vertical still retorts, the steam spreaders,
if used, should be perforated along the
center line of the pipe facing the interior
of the retort or along the sides of the
pipe. The number of perforations should
be such that the total cross-sectional
area of the perforations is equal to 1.5
to 2 times the cross-sectional area of the
smallest restriction in the steam inlet
line.
(8) Bleeders. Bleeders, except those
for temperature-indicating device wells,
shall be 1/8-inch (3 millimeters) or
larger and shall be wide open during the
entire process, including the come-uptime. For horizontal still retorts,
bleeders shall be located within
approximately 1 foot (30.5 centimeters)
of the outermost locations of containers
at each end along the top of the retort.
Additional bleeders shall be located not
more than 8 feet (2.4 meters) apart along
the top. Bleeders may be installed at
positions other than those specified in
this paragraph, as long as there is
evidence in the form of heat distribution
data that they accomplish adequate
removal of air and circulation of steam
within the retort. Vertical retorts shall
have at least one bleeder opening
located in that portion of the retort
opposite the steam inlet. In retorts
having top steam inlet and bottom
venting, a bleeder shall be installed in
the bottom of the retort to remove
condensate. All bleeders shall be
arranged so that the operator can
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directly connected to a closed drain
without an atmospheric break in the
line. A manifold header connecting
vents or manifolds from several still
retorts shall lead to the atmosphere. The
manifold header shall not be controlled
by a valve and shall be of a size that the
cross-sectional area is at least equal to
the total cross-sectional area of all
connecting retort manifold pipes from
all retorts venting simultaneously.
Timing of the process shall not begin
until the retort has been properly vented
and the processing temperature has
been reached. Some typical installations
and operating procedures reflecting the
requirements of this section for venting
still retorts without divider plates are
given in paragraph (a)(12)(i)(A) through
(a)(12)(i)(D) and (a)(12)(ii)(A) and
(a)(12)(ii)(B) of this section.
(i) Venting horizontal retorts. (A)
Venting through multiple 1-inch (2.5
centimeters) vents discharging directly
to atmosphere.
2.5 feet (76 centimeters) from ends of
retort.
Venting method. Vent valves should
be wide open for at least 5 minutes and
to at least 225 °F (107.2 °C), or at least
7 minutes and to at least 220 °F (104.4
°C).
(B) Venting through multiple 1-inch
(2.5 centimeters) vents discharging
through a manifold to atmosphere.
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(12) Vents. Vents shall be installed in
such a way that air is removed from the
retort before timing of the process is
started. Vents shall be controlled by
gate, plug cock, or other adequate type
valves which shall be fully open to
permit rapid discharge of air from the
retort during the venting period. Vents
shall not be connected directly to a
closed drain system. If the overflow is
used as a vent, there shall be an
atmospheric break in the line before it
connects to a closed drain. The vent
shall be located in that portion of the
retort opposite the steam inlet; for
example, steam inlet in bottom portion
and vent in top portion. Where a retort
manifold connects several vent pipes
from a single still retort, it shall be
controlled by a gate, plug cock, or other
adequate type valve. The retort manifold
shall be of a size that the cross-sectional
area of the pipe is larger than the total
cross-sectional area of all connecting
vents. The discharge shall not be
Specifications. One 1-inch (2.5
centimeters) vent for every 5 feet (1.5
meters) of retort length equipped with a
gate or plug cock valve and discharging
to atmosphere; end vents not more than
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observe that they are functioning
properly.
(9) Stacking equipment and position
of containers. Crates, trays, gondolas,
etc., for holding containers shall be
made of strap iron, adequately
perforated sheet metal, or other suitable
material. When perforated sheet metal is
used for the bottoms, the perforations
should be approximately the equivalent
of 1-inch (2.5 centimeters) holes on 2inch (5.1 centimeters) centers. If
dividers are used between the layers of
containers, they should be perforated as
stated in this paragraph. The positioning
of containers in the retort, when
specified in the scheduled process, shall
be in accordance with that process.
(10) Air valves. Retorts using air for
pressure cooling shall be equipped with
a suitable valve to prevent air leakage
into the retort during processing.
(11) Water valves. Retorts using water
for cooling shall be equipped with a
suitable valve to prevent leakage of
water into the retort during processing.
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Federal Register / Vol. 72, No. 49 / Wednesday, March 14, 2007 / Proposed Rules
°F (107.2 °C), or for at least 8 minutes
and to at least 220 °F (104.4 °C).
(C) Venting through water spreaders.
Size of vent and vent valve. For retorts
less than 15 feet (4.6 meters) in length,
2 inches (5.1 centimeters); for retorts 15
feet (4.6 meters) and over in length, 2.5
inches (3.8 centimeters).
Size of water spreader. For retorts less
than 15 feet (4.6 meters) in length, 1.5
inches (3.8 centimeters); for retorts 15
feet (4.6 meters) and over in length, 2
inches (5.1 centimeters). The number of
holes should be such that their total
cross-sectional area is approximately
equal to the cross-sectional area of the
vent pipe inlet.
Venting method. Water spreader vent
gate or plug cock valve should be wide
open for at least 5 minutes and to at
least 225 °F (107.2 °C), or for at least 7
minutes and to at least 220 °F (104.4 °C).
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2.5 inches (6.4 centimeters); for retorts
15 feet (4.6 meters) and over in length,
3 inches (7.6 centimeters).
Venting method. Manifold vent gate
or plug cock valve should be wide open
for at least 6 minutes and to at least 225
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Specifications. One 1-inch (2.5
centimeters) vent for every 5 feet (1.5
meters) of retort length; and vents not
over 2.5 feet (76 centimeters) from ends
of retort: Size of manifold—for retorts
less than 15 feet (4.6 meters) in length,
Federal Register / Vol. 72, No. 49 / Wednesday, March 14, 2007 / Proposed Rules
12009
(D) Venting through a single 2.5-inch
(6.4 centimeters) top vent (for retorts not
exceeding 15 feet (4.6 meters) in length).
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Venting method: Vent gate or plug
cock valve should be wide open for at
least 4 minutes and to at least 220 °F
(104.4 °C).
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(ii) Venting vertical retorts. (A)
Venting through a 1.5-inch (3.8
centimeters) overflow.
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Specifications: A 2.5-inch (6.4
centimeters) vent equipped with a 2.5inch (6.4 centimeters) gate or plug cock
valve and located within 2 feet (61
centimeters) of the center of the retort.
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Specifications. A 1.5-inch (3.8
centimeters) overflow pipe equipped
with a 1.5-inch (3.8 centimeters) gate or
plug cock valve and with not more than
6 feet (1.8 meters) of 1.5-inch (3.8
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centimeters) pipe beyond the valve
before break to the atmosphere or to a
manifold header.
Venting method. Vent gate or plug
cock valve should be wide open for at
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least 4 minutes and to at least 218 °F
(103.3 °C), or for at least 5 minutes and
to at least 215 °F (101.7 °C).
(B) Venting through a single 1-inch
(2.5 centimeters) side or top vent.
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12010
Specifications. A 1-inch (2.5
centimeters) vent in lid or top side,
equipped with a 1-inch (2.5 centimeters)
gate or plug cock valve and discharging
directly into the atmosphere or to a
manifold header.
Venting method. Vent gate or plug
cock valve should be wide open for at
least 5 minutes and to at least 230 °F
(110.0 °C), or for at least 7 minutes and
to at least 220 °F (104.4 °C).
(iii) Other procedures. Other
installations and operating procedures
that deviate from the above
specifications may be used if there is
evidence in the form of heat distribution
data, which shall be kept on file, that
they accomplish adequate venting of air.
(13) Critical factors. Critical factors
specified in the scheduled process shall
be measured and recorded on the
processing record at intervals of
sufficient frequency to ensure that the
factors are within the limits specified in
the scheduled process.
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(i) When maximum fill-in or drained
weight is specified in the scheduled
process, it shall be measured and
recorded at intervals of sufficient
frequency to ensure that the weight of
the product does not exceed the
maximum for the given container size
specified in the scheduled process.
(ii) Closing machine vacuum in
vacuum-packed products shall be
observed and recorded at intervals of
sufficient frequency to ensure that the
vacuum is as specified in the scheduled
process.
(iii) Such measurements and
recordings should be made at intervals
not to exceed 15 minutes.
(iv) When the product style results in
stratification or layering of the primary
product in the containers, the
positioning of containers in the retort
shall be according to the scheduled
process.
(b) Equipment and procedures for
pressure processing in water in still
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12011
retorts—(1) Temperature-indicating
device. Each retort shall be equipped
with at least one temperature-indicating
device that accurately indicates the
temperature during processing.
Temperature-indicating devices shall be
tested for accuracy against an accurate
calibrated reference device by
appropriate standard procedures, upon
installation and at least once a year
thereafter, or more frequently if
necessary, to ensure accuracy during
processing. Each temperature-indicating
device and reference device shall have
a tag, seal, or other means of identity.
(i) The design of the temperatureindicating device shall ensure that the
accuracy of the device is not affected by
electromagnetic interference and
environmental conditions.
(ii) Written documentation of the
accuracy of the temperature-indicating
device and the reference device shall be
established and maintained.
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Federal Register / Vol. 72, No. 49 / Wednesday, March 14, 2007 / Proposed Rules
(A) Documentation of the accuracy of
the temperature-indicating device shall
include a reference to the tag, seal, or
other means of identity used by the
processor to identify the temperatureindicating device, the name of the
manufacturer of the temperatureindicating device, the identity of the
reference device used for the accuracy
test and of equipment and procedures
used to adjust or calibrate the
temperature-indicating device, the date
and results of each accuracy test, the
name of the person or facility that
performed the accuracy test and
adjusted or calibrated the temperatureindicating device, and the date of the
next scheduled accuracy test.
(B) Documentation of the accuracy of
the reference device shall include a
reference to the tag, seal, or other means
of identity used by the processor to
identify the reference device, the name
of the manufacturer of the reference
device, the identity of the equipment
and procedures used to test the accuracy
and to adjust or calibrate the reference
device, the identity of the person or
facility that performed the accuracy test
and adjusted or calibrated the reference
device, the date and results of the
accuracy test, and the traceability
information. Documentation for the
reference device may be in the form of
a guaranty of accuracy from the
manufacturer or a certificate of
calibration from a laboratory.
(iii) A temperature-indicating device
that is defective or cannot be adjusted
to the accurate calibrated reference
device shall be repaired or replaced
before further use.
(iv) A temperature-indicating device
shall be easily readable to 1 °F (0.5 °C).
The temperature range of a mercury-inglass thermometer shall not exceed 17
°F per inch (4 °C per centimeter) of
graduated scale. A mercury-in-glass
thermometer that has a divided mercury
column shall be considered defective.
(v) Each temperature-indicating
device shall be installed where it can be
accurately and easily read. Sensors of
temperature-indicating devices shall be
located in such a position that they are
beneath the surface of the water
throughout the process. On horizontal
retorts, this entry should be made in the
side at the center, and the temperatureindicating device sensor shall be
inserted directly into the retort shell. In
both vertical and horizontal retorts, the
temperature-indicating device sensor
shall extend directly into the water a
minimum of at least 2 inches (5.1
centimeters) without a separable well or
sleeve. If a separate well or sleeve is
used, there must be adequate circulation
to ensure accurate temperature
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measurements. The temperatureindicating device—not the temperaturerecording device—shall be the reference
instrument for indicating the processing
temperature.
(2) Temperature-recording device.
Each retort shall have an accurate
temperature-recording device that
records temperatures to a permanent
record, such as a temperature-recording
chart.
(i) Analog or graphical recordings.
Temperature-recording devices that
create analog or graphical recordings
may be used. Temperature-recording
devices that record to charts shall be
used only with the appropriate chart.
Each chart shall have a working scale of
not more than 55 °F per inch (12 °C per
centimeter) within a range of 20 °F (10
°C) of the process temperature. Chart
graduations shall not exceed 2 °F (1 °C)
within a range of 10 °F (5 °C) of the
process temperature. Temperaturerecording devices that create multipoint
plottings of temperature readings shall
record the temperature at intervals that
will assure that the parameters of the
process time and process temperature
have been met.
(ii) Digital recordings. Temperaturerecording devices, such as data loggers,
that record numbers or create other
digital records may be used. Such a
device shall record the temperature at
intervals that will assure that the
parameters of the process time and
process temperature have been met.
(iii) Adjustments. The temperaturerecording device shall be adjusted to
agree as nearly as possible with, but to
be in no event higher than, the
temperature-indicating device during
the process time. A means of preventing
unauthorized changes in adjustment
shall be provided. A lock or a notice
from management posted at or near the
temperature-recording device that
provides a warning that only authorized
persons are permitted to make
adjustments is a satisfactory means of
preventing unauthorized changes.
(iv) Temperature controller. The
temperature-recording device may be
combined with the steam controller and
may be a combination recordingcontrolling instrument. For a vertical
retort equipped with a combination
recorder-controller, the temperature
recorder-controller sensor shall be
located at the bottom of the retort below
the lowest crate rest in such a position
that the steam does not strike it directly.
For a horizontal retort equipped with a
combination recorder-controller, the
temperature recorder-controller sensor
shall be located between the water
surface and the horizontal plane passing
through the center of the retort so that
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there is no opportunity for direct steam
impingement on the sensor. For all still
retort systems that pressure process in
water and are equipped with
combination recorder-controllers, the
temperature recorder-controller sensors
shall be located where the recorded
temperature is an accurate measurement
of the scheduled process temperature
and is not affected by the heating media.
Air-operated temperature controllers
should have adequate filter systems to
ensure a supply of clean, dry air.
(3) Pressure gages. (i) Each retort
should be equipped with a pressure
gage that should be graduated in
divisions of 2 pounds per square inch
(13.8 kilopascals) or less.
(ii) Each retort should have an
adjustable pressure relief or control
valve of a capacity sufficient to prevent
an undesired increase in retort pressure
when the water valve is wide open and
should be installed in the overflow line.
(4) Steam controller. Each retort shall
be equipped with an automatic steam
controller to maintain the retort
temperature. The steam controller may
be combined with a temperaturerecording device and, thus, may be a
combination recorder-controller.
(5) Steam introduction. Steam shall be
distributed in the bottom of the retort in
a manner adequate to provide uniform
heat distribution throughout the retort.
In vertical retorts, uniform steam
distribution can be achieved by any of
several methods. In horizontal retorts,
the steam distributor shall run the
length of the bottom of the retort with
perforations distributed uniformly along
the upper part of the pipe.
(6) Crate supports. A bottom crate
support shall be used in vertical still
retorts. Baffle plates shall not be used in
the bottom of the retort. Centering
guides should be installed so as to
ensure that there is about a 1.5-inch (3.8
centimeters) clearance between the side
wall of the crate and the retort wall.
(7) Stacking equipment and position
of containers. Crates, trays, gondolas,
etc., for holding containers shall be
made of strap iron, adequately
perforated sheet metal, or other suitable
material. When perforated sheet metal is
used for the bottoms, the perforations
should be approximately the equivalent
of 1-inch (2.5 centimeters) holes on 2inch (5.1 centimeters) centers. If divider
plates are used between the layers of
containers, they should be perforated as
stated in this paragraph. The positioning
of containers in the retort, when
specified in the scheduled process, shall
be in accordance with that process.
Dividers, racks, trays, or other means of
positioning of flexible containers shall
be designed and employed to ensure
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even circulation of heating medium
around all containers in the retort.
(8) Drain valve. A nonclogging, watertight valve shall be used. A screen shall
be installed or other suitable means
shall be used on all drain openings to
prevent clogging.
(9) Water level indicator. There shall
be a means of determining the water
level in the retort during operation, e.g.,
by using a sensor, gage, water glass, or
petcock(s). Water shall cover the top
layer of containers during the entire
come-up-time and processing periods
and should cover the top layer of
containers during the cooling periods.
The operator shall check and record the
water level at intervals sufficient to
ensure its adequacy.
(10)(i) Air supply and controls. In
both horizontal and vertical still retorts
for pressure processing in water, a
means shall be provided for introducing
compressed air at the proper pressure
and rate. The proper pressure shall be
controlled by an automatic pressure
control unit. A check valve shall be
provided in the air supply line to
prevent water from entering the system.
Air or water circulation shall be
maintained continuously during the
come-up-time and during processing
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and cooling periods. The adequacy of
the air or water circulation for uniform
heat distribution within the retort shall
be established in accordance with
procedures recognized by a competent
processing authority and records shall
be kept on file. If air is used to promote
circulation, it shall be introduced into
the steam line at a point between the
retort and the steam control valve at the
bottom of the retort.
(ii) Water circulation. When a water
circulating system is used for heat
distribution, it shall be installed in such
a manner that water will be drawn from
the bottom of the retort through a
suction manifold and discharged
through a spreader which extends the
length of the top of the retort. The holes
in the water spreader shall be uniformly
distributed and should have an
aggregate area not greater than the crosssection area of the outlet line from the
pump. The suction outlets shall be
protected with nonclogging screens or
other suitable means shall be used to
keep debris from entering the
circulating system. The pump shall be
equipped with a pilot light or other
signaling device to warn the operator
when it is not running, and with a
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12013
bleeder to remove air when starting
operations. Alternative methods for
circulation of water in the retort may be
used when established by a competent
authority as adequate for even heat
distribution.
(11) Cooling water supply. In vertical
retorts the cooling water should be
introduced at the top of the retort
between the water and container levels;
in horizontal retorts the cooling water
should be introduced into the suction
side of the pump. A check valve should
be included in the cooling water line.
(12) Retort headspace. The headspace
necessary to control the air pressure
should be maintained between the water
level and the top of the retort shell.
(13) Vertical and horizontal still
retorts. Vertical and horizontal still
retorts should follow the arrangements
in the diagrams below in this paragraph.
Other installation and operating
procedures that deviate from these
arrangements may be used, as long as
there is evidence in the form of heat
distribution data or other suitable
information, which shall be kept on file,
which demonstrates that the heat
distribution is adequate.
BILLING CODE 4160–01–S
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Legend for Vertical and Horizontal
Still Retorts
A—Water line.
B—Steam line.
C—Temperature control.
D—Overflow line.
E1—Drain line.
E2—Screens.
F—Check valves.
G—Line from hot water storage.
H—Suction line and manifold.
I—Circulating pump.
J—Petcocks.
K—Recirculating line.
L—Steam distributor.
M—Temperature-controller sensor.
N—Temperature-indicating device
sensor.
O—Water spreader.
P—Safety valve.
Q—Vent valve for steam processing.
R—Pressure gage.
S—Inlet air control.
T—Pressure control.
U—Air line.
V—To pressure control instrument.
W—To temperature control
instrument.
X—Wing nuts.
Y1—Crate support.
Y2—Crate guides.
Z—Constant flow orifice valve.
Z1—Constant flow orifice valve used
during come-up.
Z2—Constant flow orifice valve used
during cook.
(14) Critical factors. Critical factors
specified in the scheduled process shall
be measured and recorded on the
processing record at intervals of
sufficient frequency to ensure that the
factors are within the limits specified in
the scheduled process.
(i) When maximum fill-in or drained
weight is specified in the scheduled
process, it shall be measured and
recorded at intervals of sufficient
frequency to ensure that the weight of
the product does not exceed the
maximum for the given container size
specified in the scheduled process.
(ii) Closing machine vacuum in
vacuum-packed products shall be
observed and recorded at intervals of
sufficient frequency to ensure that the
vacuum is as specified in the scheduled
process.
(iii) Such measurements and
recordings should be made at intervals
not to exceed 15 minutes.
(iv) When the product style results in
stratification or layering of the primary
product in the containers, the
positioning of containers in the retort
shall be according to the scheduled
process.
(c) Equipment and procedures for
pressure processing in steam in
continuous agitating retorts—(1)
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Jkt 211001
Temperature-indicating device. Each
retort shall be equipped with at least
one temperature-indicating device that
accurately indicates the temperature
during processing. Temperatureindicating devices shall be tested for
accuracy against an accurate calibrated
reference device by appropriate
standard procedures, upon installation
and at least once a year thereafter, or
more frequently if necessary, to ensure
accuracy during processing. Each
temperature-indicating device and
reference device shall have a tag, seal,
or other means of identity.
(i) The design of the temperatureindicating device shall ensure that the
accuracy of the device is not affected by
electromagnetic interference and
environmental conditions.
(ii) Written documentation of the
accuracy of the temperature-indicating
device and the reference device shall be
established and maintained.
(A) Documentation of the accuracy of
the temperature-indicating device shall
include a reference to the tag, seal, or
other means of identity used by the
processor to identify the temperatureindicating device, the name of the
manufacturer of the temperatureindicating device, the identity of the
reference device used for the accuracy
test and of equipment and procedures
used to adjust or calibrate the
temperature-indicating device, the date
and results of each accuracy test, the
name of the person or facility that
performed the accuracy test and
adjusted or calibrated the temperatureindicating device, and the date of the
next scheduled accuracy test.
(B) Documentation of the accuracy of
the reference device shall include a
reference to the tag, seal, or other means
of identity used by the processor to
identify the reference device, the name
of the manufacturer of the reference
device, the identity of the equipment
and procedures used to test the accuracy
and to adjust or calibrate the reference
device, the identity of the person or
facility that performed the accuracy test
and adjusted or calibrated the reference
device, the date and results of the
accuracy test, and the traceability
information. Documentation for the
reference device may be in the form of
a guaranty of accuracy from the
manufacturer or a certificate of
calibration from a laboratory.
(iii) A temperature-indicating device
that is defective or cannot be adjusted
to the accurate calibrated reference
device shall be repaired or replaced
before further use.
(iv) A temperature-indicating device
shall be easily readable to 1 °F (0.5 °C).
The temperature range of a mercury-in-
PO 00000
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Fmt 4701
Sfmt 4702
12015
glass thermometer shall not exceed 17
°F per inch (4 °C per centimeter) of
graduated scale. A mercury-in-glass
thermometer that has a divided mercury
column shall be considered defective.
(v) Each temperature-indicating
device shall be installed where it can be
accurately and easily read. The sensor of
the temperature-indicating device shall
be installed either within the retort shell
or in external wells attached to the
retort. External wells or pipes shall be
connected to the retort through at least
a 3/4-inch (2 centimeters) diameter
opening and equipped with a 1/16-inch
(1.5 millimeters) or larger bleeder
opening so located as to provide a full
flow of steam past the length of the
temperature-indicating device sensor.
The bleeders for external wells shall
emit steam continuously during the
entire processing period. The
temperature-indicating device—not the
temperature-recording device—shall be
the reference instrument for indicating
the processing temperature.
(2) Temperature-recording device.
Each retort shall have an accurate
temperature-recording device that
records temperatures to a permanent
record, such as a temperature-recording
chart.
(i) Analog or graphical recordings.
Temperature-recording devices that
create analog or graphical recordings
may be used. Temperature-recording
devices that record to charts shall be
used only with the appropriate chart.
Each chart shall have a working scale of
not more than 55 °F per inch (12 °C per
centimeter) within a range of 20 °F (10
°C) of the process temperature. Chart
graduations shall not exceed 2 °F (1 °C)
within a range of 10 °F (5 °C) of the
process temperature. Temperaturerecording devices that create multipoint
plottings of temperature readings shall
record the temperature at intervals that
will assure that the parameters of the
process time and process temperature
have been met.
(ii) Digital recordings. Temperaturerecording devices, such as data loggers,
that record numbers or create other
digital records may be used. Such a
device shall record the temperature at
intervals that will assure that the
parameters of the process time and
process temperature have been met.
(iii) Adjustments. The temperaturerecording device shall be adjusted to
agree as nearly as possible with, but to
be in no event higher than, the
temperature-indicating device during
the process time. A means of preventing
unauthorized changes in adjustment
shall be provided. A lock or a notice
from management posted at or near the
temperature-recording device that
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provides a warning that only authorized
persons are permitted to make
adjustments is a satisfactory means of
preventing unauthorized changes.
(iv) Temperature controller. The
temperature-recording device may be
combined with the steam controller and
may be a recording-controlling
instrument. The temperature-recording
device sensor shall be installed either
within the retort shell or in a well
attached to the shell. Each temperaturerecording device sensor well shall have
a 1/16-inch (1.5 millimeters) or larger
bleeder opening emitting steam
continuously during the processing
period. Air-operated temperature
controllers should have adequate filter
systems to ensure a supply of clean, dry
air.
(3) Pressure gages. Each retort should
be equipped with a pressure gage,
which should be graduated in divisions
of 2 pounds per square inch (13.8
kilopascals) or less.
(4) Steam controller. Each retort shall
be equipped with an automatic steam
controller to maintain the retort
temperature. This may be a recordingcontrolling instrument when combined
with a temperature-recording device. A
steam controller activated by the steam
pressure of the retort is acceptable if it
is carefully maintained mechanically so
that it operates satisfactorily.
(5) Bleeders. Bleeders, except those
for temperature-indicating device wells,
shall be 1/8-inch (3 millimeters) or
larger and shall be wide open during the
entire process, including the come-uptime. Bleeders shall be located within
approximately 1 foot (30.5 centimeters)
of the outermost location of containers
at each end along the top of the retort.
Additional bleeders shall be located not
more than 8 feet (2.4 meters) apart along
the top of the retort. All bleeders shall
be arranged so that the operator can
observe that they are functioning
properly. The condensate bleeder shall
be checked with sufficient frequency to
ensure adequate removal of condensate
or shall be equipped with an automatic
alarm system(s) that would serve as a
continuous monitor of condensatebleeder functioning. Visual checks
should be done at intervals of not more
than 15 minutes. A record of such
checks should be kept to show that the
bleeder is functioning properly.
(6) Venting and condensate removal.
Vents shall be located in that portion of
the retort opposite the steam inlet. Air
shall be removed before processing is
started. Heat distribution data or
documentary proof from the
manufacturer or from a competent
processing authority, demonstrating that
adequate venting is achieved, shall be
VerDate Aug<31>2005
14:32 Mar 13, 2007
Jkt 211001
kept on file. At the time steam is turned
on, the drain should be opened for a
time sufficient to remove steam
condensate from the retort, and
provision shall be made for continuing
drainage of condensate during the retort
operation. The condensate bleeder in
the bottom of the shell serves as an
indicator of continuous condensate
removal.
(7) Retort speed timing. The rotational
speed of the retort shall be specified in
the scheduled process. The speed shall
be adjusted and recorded when the
retort is started, at any time a speed
change is made, and at intervals of
sufficient frequency to ensure that the
retort speed is maintained as specified
in the scheduled process. These
adjustments and recordings should be
made every 4 hours or less.
Alternatively, a recording tachometer
may be used to provide a continuous
record of the speed. A means of
preventing unauthorized speed changes
on retorts shall be provided. A lock, or
a notice from management posted at or
near the speed adjustment device that
provides a warning that only authorized
persons are permitted to make
adjustments, is a satisfactory means of
preventing unauthorized changes.
(8) Emergency stops. If a retort jams or
breaks down during processing
operations, necessitating cooling the
retort for repairs, the retort shall be
operated in such a way that ensures that
the product is commercially sterile, or
the retort is to be cooled promptly and
all containers either reprocessed,
repacked and reprocessed, or discarded.
When operated as a still retort, all
containers shall be given a full still
retort process before the retort is cooled.
If, in such an emergency, a scheduled
still process or another process
established to ensure commercial
sterility is to be used, it shall be made
readily available to the retort operator.
(i) Any containers in the retort intake
valve or in transfer valves between
cooker shells of a continuous retort at
the time of breakdown shall either be
reprocessed, repacked and reprocessed,
or discarded.
(ii) Both the time at which the reel
stopped and the time the retort was
used for a still retort process, if so used,
shall be marked on the recording chart
and entered on the other production
records required in this chapter. If the
alternative procedure of prompt cooling
is followed, the subsequent handling
methods used for the containers in the
retort at the time of stopping and
cooling shall be entered on the
production records.
(9) Temperature drop. If the
temperature of the continuous retort
PO 00000
Frm 00028
Fmt 4701
Sfmt 4702
drops below the temperature specified
in the scheduled process while
containers are in the retort, the retort
reel shall be stopped promptly. An
automatic device should be used to stop
the reel when the temperature drops
below the specified process
temperature. Before the reel is restarted,
all containers in the retort shall be given
a complete scheduled still retort process
if the temperature drop was 10 °F (5 °C)
or more below the specified
temperature, or alternatively, container
entry to the retort shall be stopped and
the reel restarted to empty the retort.
The discharged containers shall be
either reprocessed, repacked and
reprocessed, or discarded. Both the time
at which the reel stopped and the time
the retort was used for a still retort
process, if so used, shall be marked on
the temperature-recording device record
and entered on the other production
records required in this chapter. If the
alternative procedure of emptying the
retort is followed, the subsequent
handling methods used for the
containers in the retort at the time of the
temperature drop shall be entered on
the production records. If the
temperature drop was less than 10 °F (5
°C), a scheduled authorized emergency
still process approved by a qualified
person(s) having expert knowledge of
thermal processing requirements may be
used before restarting the retort reel.
Alternatively, container entry to the
retort shall be stopped and an
authorized emergency agitating process
may be used before container entry to
the retort is restarted. When emergency
procedures are used, no containers may
enter the retort and the process and
procedures used shall be noted on the
production records.
(10) Critical factors. Critical factors
specified in the scheduled process shall
be measured and recorded on the
processing record at intervals of
sufficient frequency to ensure that the
factors are within the limits specified in
the scheduled process. The minimum
headspace of containers, if specified in
the scheduled process, shall be
measured and recorded at intervals of
sufficient frequency to ensure that the
headspace is as specified in the
scheduled process. The headspace of
solder-tipped, lapseam (vent hole) cans
may be measured by net weight
determinations. The headspace of
double seamed cans may also be
measured by net weight determinations
for homogenous liquids, taking into
account the specific can end profile and
other factors which affect the
headspace, if proof of the accuracy of
such measurements is maintained and
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the procedure and resultant headspace
is in accordance with the scheduled
process. When the product consistency
is specified in the scheduled process,
the consistency of the product shall be
determined by objective measurements
on the product taken from the filler
before processing and recorded at
intervals of sufficient frequency to
ensure that the consistency is as
specified in the scheduled process.
Minimum closing machine vacuum in
vacuum-packed products, maximum
fill-in or drained weight, minimum net
weight, and percent solids shall be as
specified in the scheduled process for
all products when deviations from such
specifications may affect the scheduled
process. All measurements and
recordings of critical factors should be
made at intervals not to exceed 15
minutes.
(d) Equipment and procedures for
pressure processing in steam in
discontinuous agitating retorts—(1)
Temperature-indicating device. Each
retort shall be equipped with at least
one temperature-indicating device that
accurately indicates the temperature
during processing. Temperatureindicating devices shall be tested for
accuracy against an accurate calibrated
reference device by appropriate
standard procedures, upon installation
and at least once a year thereafter, or
more frequently if necessary, to ensure
accuracy during processing. Each
temperature-indicating device and
reference device shall have a tag, seal,
or other means of identity.
(i) The design of the temperatureindicating device shall ensure that the
accuracy of the device is not affected by
electromagnetic interference and
environmental conditions.
(ii) Written documentation of the
accuracy of the temperature-indicating
device and the reference device shall be
established and maintained.
(A) Documentation of the accuracy of
the temperature-indicating device shall
include a reference to the tag, seal, or
other means of identity used by the
processor to identify the temperatureindicating device, the name of the
manufacturer of the temperatureindicating device, the identity of the
reference device used for the accuracy
test and of equipment and procedures
used to adjust or calibrate the
temperature-indicating device, the date
and results of each accuracy test, the
name of the person or facility that
performed the accuracy test and
adjusted or calibrated the temperatureindicating device, and the date of the
next scheduled accuracy test.
(B) Documentation of the accuracy of
the reference device shall include a
VerDate Aug<31>2005
14:32 Mar 13, 2007
Jkt 211001
reference to the tag, seal, or other means
of identity used by the processor to
identify the reference device, the name
of the manufacturer of the reference
device, the identity of the equipment
and procedures used to test the accuracy
and to adjust or calibrate the reference
device, the identity of the person or
facility that performed the accuracy test
and adjusted or calibrated the reference
device, the date and results of the
accuracy test, and the traceability
information. Documentation for the
reference device may be in the form of
a guaranty of accuracy from the
manufacturer or a certificate of
calibration from a laboratory.
(iii) A temperature-indicating device
that is defective or cannot be adjusted
to the accurate calibrated reference
device shall be repaired or replaced
before further use.
(iv) A temperature-indicating device
shall be easily readable to 1 °F (0.5 °C).
The temperature range of a mercury-inglass thermometer shall not exceed 17
°F per inch (4 °C per centimeter) of
graduated scale. A mercury-in-glass
thermometer that has a divided mercury
column shall be considered defective.
(v) Each temperature-indicating
device shall be installed where it can be
accurately and easily read. The sensor of
the temperature-indicating device shall
be installed either within the retort shell
or in external wells attached to the
retort. External wells or pipes shall be
connected to the retort through at least
a 3/4-inch (2 centimeters) diameter
opening and equipped with a 1/16-inch
(1.5 millimeters) or larger bleeder
opening so located as to provide a full
flow of steam past the length of the
temperature-indicating device sensor.
The bleeders for external wells shall
emit steam continuously during the
entire processing period. The
temperature-indicating device—not the
temperature-recording device—shall be
the reference instrument for indicating
the processing temperature.
(2) Temperature-recording device.
Each retort shall have an accurate
temperature-recording device that
records temperatures to a permanent
record, such as a temperature-recording
chart.
(i) Analog or graphical recordings.
Temperature-recording devices that
create analog or graphical recordings
may be used. Temperature-recording
devices that record to charts shall be
used only with the appropriate chart.
Each chart shall have a working scale of
not more than 55 °F per inch (12 °C per
centimeter) within a range of 20 °F (10
°C) of the process temperature. Chart
graduations shall not exceed 2 °F (1 °C)
within a range of 10 °F (5 °C) of the
PO 00000
Frm 00029
Fmt 4701
Sfmt 4702
12017
process temperature. Temperaturerecording devices that create multipoint
plottings of temperature readings shall
record the temperature at intervals that
will assure that the parameters of the
process time and process temperature
have been met.
(ii) Digital recordings. Temperaturerecording devices, such as data loggers,
that record numbers or create other
digital records may be used. Such a
device shall record the temperature at
intervals that will assure that the
parameters of the process time and
process temperature have been met.
(iii) Adjustments. The temperaturerecording device shall be adjusted to
agree as nearly as possible with, but to
be in no event higher than, the
temperature-indicating device during
the process time. A means of preventing
unauthorized changes in adjustment
shall be provided. A lock or a notice
from management posted at or near the
temperature-recording device that
provides a warning that only authorized
persons are permitted to make
adjustments is a satisfactory means of
preventing unauthorized changes.
(iv) Temperature controller. The
temperature-recording device may be
combined with the steam controller and
may be a recording-controlling
instrument. The temperature-recording
device sensor shall be installed either
within the retort shell or in a well
attached to the shell. Each temperaturerecording device sensor well shall have
a 1/16-inch (1.5 millimeters) or larger
bleeder that emits steam continuously
during the processing period. Airoperated temperature controllers should
have adequate filter systems to ensure a
supply of clean, dry air.
(3) Pressure gages. Each retort should
be equipped with a pressure gage that
should be graduated in divisions of 2
pounds per square inch (13.8
kilopascals) or less.
(4) Steam controller. Each retort shall
be equipped with an automatic steam
controller to maintain the retort
temperature. This may be a recordingcontrolling instrument when combined
with a temperature-recording device. A
steam controller activated by the steam
pressure of the retort is acceptable if it
is mechanically maintained so that it
operates satisfactorily.
(5) Bleeders. Bleeders, except those
for temperature-indicating device wells,
shall be 1/8-inch (3 millimeters) or
larger and shall be wide open during the
entire process, including the come-uptime. Bleeders shall be located within
approximately 1 foot (30.5 centimeters)
of the outermost location of containers,
at each end along the top of the retort;
additional bleeders shall be located not
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more than 8 feet (2.4 meters) apart along
the top. Bleeders may be installed at
positions other than those specified in
this paragraph, as long as there is
evidence in the form of heat distribution
data that they accomplish adequate
removal of air and circulation of heat
within the retort. In retorts having top
steam inlet and bottom venting, a
bleeder shall be installed in the bottom
of the retort to remove condensate. All
bleeders shall be arranged in a way that
enables the operator to observe that they
are functioning properly.
(6) Venting and condensate removal.
The air in each retort shall be removed
before processing is started. Heat
distribution data or documentary proof
from the manufacturer or from a
competent processing authority,
demonstrating that adequate venting is
achieved, shall be kept on file. At the
time steam is turned on, the drain
should be opened for a time sufficient
to remove steam condensate from the
retort and provision should be made for
containing drainage of condensate
during the retort operation.
(7) Retort speed timing. The rotational
speed of the retort shall be specified in
the schedules process. The speed shall
be adjusted, as necessary, to ensure that
the speed is as specified in the
scheduled process. The rotational speed
as well as the process time shall be
recorded for each retort load processed.
Alternatively, a recording tachometer
may be used to provide a continuous
record of the speed. A means of
preventing unauthorized speed changes
on retorts shall be provided. A lock, or
a notice from management posted at or
near the speed-adjustment device that
provides a warning that only authorized
persons are permitted to make
adjustments, is a satisfactory means of
preventing unauthorized changes.
(8) Critical factors. Critical factors
specified in the schedules process shall
be measured and recorded on the
processing record at intervals of
sufficient frequency to ensure that the
factors are within the limits specified in
the scheduled process. The minimum
headspace of containers in each retort
load to be processed, if specified in the
scheduled process, shall be measured
and recorded at intervals of sufficient
frequency to ensure that the headspace
is as specified in the scheduled process.
The headspace of solder-tipped, lap
seam (vent hole) cans may be measured
by net weight determinations. When the
product consistency is specified in the
scheduled process, the consistency of
the product shall be determined by
objective measurements on the product
taken from the filler before processing
and recorded at intervals of sufficient
VerDate Aug<31>2005
14:32 Mar 13, 2007
Jkt 211001
frequency to ensure that the consistency
is as specified in the scheduled process.
Minimum closing machine vacuum in
vacuum-packed products, maximum
fill-in or drained weight, minimum net
weight, and percent solids shall be as
specified in the scheduled process for
all products for which deviations from
such specifications may affect the
scheduled process. All measurements
and recordings of critical factors should
be made at intervals not to exceed 15
minutes.
(e) Equipment and procedures for
pressure processing in water in
discontinuous agitating retorts—(1)
Temperature-indicating device. Each
retort shall be equipped with at least
one temperature-indicating device that
accurately indicates the temperature
during processing. Temperatureindicating devices shall be tested for
accuracy against an accurate calibrated
reference device by appropriate
standard procedures, upon installation
and at least once a year thereafter, or
more frequently if necessary, to ensure
accuracy during processing. Each
temperature-indicating device and
reference device shall have a tag, seal,
or other means of identity.
(i) The design of the temperatureindicating device shall ensure that the
accuracy of the device is not affected by
electromagnetic interference and
environmental conditions.
(ii) Written documentation of the
accuracy of the temperature-indicating
device and the reference device shall be
established and maintained.
(A) Documentation of the accuracy of
the temperature-indicating device shall
include a reference to the tag, seal, or
other means of identity used by the
processor to identify the temperatureindicating device, the name of the
manufacturer of the temperatureindicating device, the identity of the
reference device used for the accuracy
test and of equipment and procedures
used to adjust or calibrate the
temperature-indicating device, the date
and results of each accuracy test, the
name of the person or facility that
performed the accuracy test and
adjusted or calibrated the temperatureindicating device, and the date of the
next scheduled accuracy test.
(B) Documentation of the accuracy of
the reference device shall include a
reference to the tag, seal, or other means
of identity used by the processor to
identify the reference device, the name
of the manufacturer of the reference
device, the identity of the equipment
and procedures used to test the accuracy
and to adjust or calibrate the reference
device, the identity of the person or
facility that performed the accuracy test
PO 00000
Frm 00030
Fmt 4701
Sfmt 4702
and adjusted or calibrated the reference
device, the date and results of the
accuracy test, and the traceability
information. Documentation for the
reference device may be in the form of
a guaranty of accuracy from the
manufacturer or a certificate of
calibration from a laboratory.
(iii) A temperature-indicating device
that is defective or cannot be adjusted
to the accurate calibrated reference
device shall be repaired or replaced
before further use.
(iv) A temperature-indicating device
shall be easily readable to 1 °F (0.5 °C).
The temperature range of a mercury-inglass thermometer shall not exceed 17
°F per inch (4 °C per centimeter) of
graduated scale. A mercury-in-glass
thermometer that has a divided mercury
column shall be considered defective.
(v) Each temperature-indicating
device shall be installed where it can be
accurately and easily read. The sensor of
the temperature-indicating device shall
be installed either within the retort shell
or in an external well attached to the
retort. Sensors of temperature-indicating
devices shall be located in such a
position that they are beneath the
surface of the water throughout the
process. This entry should be made in
the side at the center, and the
temperature-indicating device sensor
shall be inserted directly into the retort
shell. The temperature-indicating device
sensor shall extend directly into the
water a minimum of at least 2 inches
(5.1 centimeters) without a separable
well or sleeve. If a separate well or
sleeve is used, there must be adequate
circulation to ensure accurate
temperature measurements. The
temperature-indicating device—not the
temperature-recording device—shall be
the reference instrument for indicating
the processing temperature.
(2) Temperature-recording device.
Each retort shall have an accurate
temperature-recording device that
records temperatures to a permanent
record, such as a temperature-recording
chart.
(i) Analog or graphical recordings.
Temperature-recording devices that
create analog or graphical recordings
may be used. Temperature-recording
devices that record to charts shall be
used only with the appropriate chart.
Each chart shall have a working scale of
not more than 55 °F per inch (12 °C per
centimeter) within a range of 20 °F (10
°C) of the process temperature. Chart
graduations shall not exceed 2 °F (1 °C)
within a range of 10 °F (5 °C) of the
process temperature. Temperaturerecording devices that create multipoint
plottings of temperature readings shall
record the temperature at intervals that
E:\FR\FM\14MRP3.SGM
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will assure that the parameters of the
process time and process temperature
have been met.
(ii) Digital recordings. Temperaturerecording devices, such as data loggers,
that record numbers or create other
digital records may be used. Such a
device shall record the temperature at
intervals that will assure that the
parameters of the process time and
process temperature have been met.
(iii) Adjustments. The temperaturerecording device shall be adjusted to
agree as nearly as possible with, but to
be in no event higher than, the
temperature-indicating device during
the process time. A means of preventing
unauthorized changes in adjustment
shall be provided. A lock or a notice
from management posted at or near the
temperature-recording device that
provides a warning that only authorized
persons are permitted to make
adjustments is a satisfactory means of
preventing unauthorized changes.
(iv) Temperature controller. The
temperature-recording device may be
combined with the steam controller and
may be a recording-controlling
instrument. The temperature-recording
device sensor shall be installed either
within the retort shell or in a well
attached to the shell. Air-operated
temperature controllers should have
adequate filter systems to ensure a
supply of clean, dry air.
(3) Pressure gages. Each retort should
be equipped with a pressure gage that
should be graduated in divisions of 2
pounds per square inch (13.8
kilopascals) or less.
(4) Steam controller. Each retort shall
be equipped with an automatic steam
controller to maintain the retort
temperature. This may be a recordingcontrolling instrument when combined
with a temperature-recording device.
(5) Retort speed timing. The rotational
speed of the retort shall be specified in
the scheduled process. The speed shall
be adjusted, as necessary, to ensure that
the speed is as specified in the
scheduled process. The rotational speed
as well as the process time shall be
recorded for each retort load processed.
Alternatively, a recording tachometer
may be used to provide a continuous
record of the speed. A means of
preventing unauthorized speed changes
shall be provided. A lock, or a notice
from management posted at or near the
speed adjustment device that provides a
warning that only authorized persons
are permitted to make adjustment, is a
satisfactory means of preventing
unauthorized changes.
(6)(i) Air supply and controls. A
means shall be provided for introducing
compressed air at the proper pressure
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and rate. The proper pressure shall be
controlled by an automatic pressure
control unit. A check valve shall be
provided in the air supply line to
prevent water from entering the system.
(ii) Water circulation. When a water
circulating system is used for heat
distribution, it shall be installed in such
a manner that water will be drawn from
the bottom of the retort through a
suction manifold and discharged
through a spreader which extends the
length of the top of the retort. The holes
in the water spreader shall be uniformly
distributed and should have an
aggregate area not greater than the crosssection area of the outlet line from the
pump. The suction outlets shall be
protected with nonclogging screens or
other suitable means shall be used to
keep debris from entering the
circulating system. The pump shall be
equipped with a pilot light or other
signaling device to warn the operator
when it is not running, and with a
bleeder to remove air when starting
operations. Alternative methods for
circulation of water in the retort may be
used when established by a competent
authority as adequate for even heat
distribution.
(7) Drain valve. A nonclogging, watertight valve shall be used. A screen shall
be installed or other suitable means
shall be used on all drain openings to
prevent clogging.
(8) Water level indicator. There shall
be a means of determining the water
level in the retort during operation, e.g.,
by using a sensor, gage, water glass, or
petcock(s). Water shall cover the top
layer of containers during the entire
come-up-time and processing periods
and should cover the top layer of
containers during the cooling periods.
The operator shall check and record the
water level at intervals sufficient to
ensure its adequacy.
(9) Critical factors. Critical factors
specified in the scheduled process shall
be measured and recorded on the
processing record at intervals of
sufficient frequency to ensure that the
factors are within the limits specified in
the scheduled process. The minimum
headspace of containers, if specified in
the scheduled process, shall be
measured and recorded at intervals of
sufficient frequency to ensure that the
headspace is as specified in the
scheduled process. The headspace of
solder-tipped, lap seam (vent hole) cans
may be measured by net weight
determinations. When the product
consistency is specified in the
scheduled process, the consistency of
the product shall be determined by
objective measurements on the product
taken from the filler before processing
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and recorded at intervals of sufficient
frequency to ensure that the consistency
is as specified in the scheduled process.
Minimum closing machine vacuum in
vacuum-packed products, maximum
fill-in or drained weight, minimum net
weight, and percent solids shall be as
specified in the scheduled process for
all products when deviations from such
specifications may affect the scheduled
process. All measurements and
recordings of critical factors should be
made at intervals not to exceed 15
minutes.
(f) Equipment and procedures for
pressure processing in steam in
hydrostatic retorts—(1) Temperatureindicating device. Each retort shall be
equipped with at least one temperatureindicating device that accurately
indicates the temperature during
processing. Temperature-indicating
devices shall be tested for accuracy
against an accurate calibrated reference
device by appropriate standard
procedures, upon installation and at
least once a year thereafter, or more
frequently if necessary, to ensure
accuracy during processing. Each
temperature-indicating device and
reference device shall have a tag, seal,
or other means of identity.
(i) The design of the temperatureindicating device shall ensure that the
accuracy of the device is not affected by
electromagnetic interference and
environmental conditions.
(ii) Written documentation of the
accuracy of the temperature-indicating
device and the reference device shall be
established and maintained.
(A) Documentation of the accuracy of
the temperature-indicating device shall
include a reference to the tag, seal, or
other means of identity used by the
processor to identify the temperatureindicating device, the name of the
manufacturer of the temperatureindicating device, the identity of the
reference device used for the accuracy
test and of equipment and procedures
used to adjust or calibrate the
temperature-indicating device, the date
and results of each accuracy test, the
name of the person or facility that
performed the accuracy test and
adjusted or calibrated the temperatureindicating device, and the date of the
next scheduled accuracy test.
(B) Documentation of the accuracy of
the reference device shall include a
reference to the tag, seal, or other means
of identity used by the processor to
identify the reference device, the name
of the manufacturer of the reference
device, the identity of the equipment
and procedures used to test the accuracy
and to adjust or calibrate the reference
device, the identity of the person or
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facility that performed the accuracy test
and adjusted or calibrated the reference
device, the date and results of the
accuracy test, and the traceability
information. Documentation for the
reference device may be in the form of
a guaranty of accuracy from the
manufacturer or a certificate of
calibration from a laboratory.
(iii) A temperature-indicating device
that is defective or cannot be adjusted
to the accurate calibrated reference
device shall be repaired or replaced
before further use.
(iv) A temperature-indicating device
shall be easily readable to 1 °F (0.5 °C).
The temperature range of a mercury-inglass thermometer shall not exceed 17
°F per inch (4 °C per centimeter) of
graduated scale. A mercury-in-glass
thermometer that has a divided mercury
column shall be considered defective.
(v) Each temperature-indicating
device shall be installed where it can be
accurately and easily read. The
temperature-indicating device shall be
located in the steam dome near the
steam-water interface. When the
scheduled process specifies
maintenance of particular temperatures
in the hydrostatic water legs, a
temperature-indicating device shall be
located in each hydrostatic water leg in
a position near the bottom temperaturerecording device sensor. The
temperature-indicating device—not the
temperature-recording device—shall be
the reference instrument for indicating
the processing temperature.
(2) Temperature-recording device.
Each retort shall have an accurate
temperature-recording device that
records temperatures to a permanent
record, such as a temperature-recording
chart.
(i) Analog or graphical recordings.
Temperature-recording devices that
create analog or graphical recordings
may be used. Temperature-recording
devices that record to charts shall be
used only with the appropriate chart.
Each chart shall have a working scale of
not more than 55 °F per inch (12 °C per
centimeter) within a range of 20 °F (10
°C) of the process temperature. Chart
graduations shall not exceed 2 °F (1 °C)
within a range of 10 °F (5 °C) of the
process temperature. Temperaturerecording devices that create multipoint
plottings of temperature readings shall
record the temperature at intervals that
will assure that the parameters of the
process time and process temperature
have been met.
(ii) Digital recordings. Temperaturerecording devices, such as data loggers,
that record numbers or create other
digital recordings may be used. Such a
device shall record the temperature at
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intervals that will assure that the
parameters of the process time and
process temperature have been met.
(iii) Adjustments. The temperaturerecording device shall be adjusted to
agree as nearly as possible with, but to
be in no event higher than, the
temperature-indicating device during
the process time. A means of preventing
unauthorized changes in adjustment
shall be provided. A lock or a notice
from management posted at or near the
temperature-recording device that
provides a warning that only authorized
persons are permitted to make
adjustments is a satisfactory means of
preventing unauthorized changes.
(iv) Temperature controller. The
temperature-recording device may be
combined with the steam controller and
may be a recording-controlling
instrument. The temperature-recording
device sensor shall be installed either
within the steam dome or in a well
attached to the dome. Each temperaturerecording device sensor well shall have
a 1/16-inch (1.5 millimeters) or larger
bleeder which emits steam continuously
during the processing period.
Additional temperature-recording
device sensors shall be installed in the
hydrostatic water legs if the scheduled
process specified maintenance of
particular temperatures in the
hydrostatic water legs. Air-operated
temperature controllers should have
adequate filter systems to ensure a
supply of clean, dry air.
(3) Pressure gages. Each retort should
be equipped with a pressure gage that
should be graduated in divisions of 2
pounds per square inch (13.8
kilopascals) or less.
(4) Recording of temperatures.
Temperatures indicated by the
temperature-indicating device or
devices shall be entered on a suitable
form during processing operations.
Temperatures shall be recorded by an
accurate temperature-recording device
or devices at the following points:
(i) In the steam chamber between the
steam-water interface and the lowest
container position.
(ii) Near the top and the bottom of
each hydrostatic water leg if the
scheduled process specifies
maintenance of particular temperatures
in the legs.
(5) Steam controller. Each retort shall
be equipped with an automatic steam
controller to maintain the retort
temperature. This may be a recordingcontrolling instrument when combined
with a temperature-recording device. A
steam controller activated by the steam
pressure of the retort is acceptable if it
is carefully mechanically maintained so
that it operates satisfactorily.
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(6) Venting. Before the start of
processing operations, the retort steam
chamber or chambers shall be vented to
ensure removal of air.
(7) Bleeders. Bleeder openings 1/4inch (6 millimeters) or larger shall be
located at the top of the steam chamber
or chambers opposite the point of steam
entry. Bleeders shall be wide open and
shall emit steam continuously during
the entire process, including the comeup-time. All bleeders shall be arranged
in such a way that the operator can
observe that they are functioning
properly.
(8) Retort speed. The speed of the
container-conveyor chain shall be
specified in the scheduled process and
shall be determined and recorded at the
start of processing and at intervals of
sufficient frequency to ensure that the
retort speed is maintained as specified.
The speed should be determined and
recorded every 4 hours. An automatic
device should be used to stop the chain
when the temperature drops below that
specified in the scheduled process. A
means of preventing unauthorized
speed changes shall be provided. A
lock, or a notice from management
posted at or near the speed-adjusting
device that provides a warning that only
authorized persons are permitted to
make adjustments, is a satisfactory
means of preventing unauthorized
changes.
(9) Critical factors. Critical factors
specified in the scheduled process shall
be measured and recorded on the
processing record at intervals of
sufficient frequency to ensure that the
factors are within the limits specified in
the scheduled process.
(i) When maximum fill-in or drained
weight is specified in the scheduled
process, it shall be measured and
recorded at intervals of sufficient
frequency to ensure that the weight of
the product does not exceed the
maximum for the given container size
specified in the scheduled process.
(ii) Closing machine vacuum in
vacuum-packed products shall be
observed and recorded at intervals of
sufficient frequency to ensure that the
vacuum is as specified in the scheduled
process.
(iii) Such measurements and
recordings should be made at intervals
not to exceed 15 minutes.
(g) Aseptic processing and packaging
systems—(1) Product sterilizer—(i)
Equipment—(A) Temperatureindicating device. Each product
sterilizer shall be equipped with at least
one temperature-indicating device that
accurately indicates the temperature
during processing. Temperatureindicating devices shall be tested for
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accuracy against an accurate calibrated
reference device by appropriate
standard procedures, upon installation
and at least once a year thereafter, or
more frequently if necessary, to ensure
accuracy during processing. Each
temperature-indicating device and
reference device shall have a tag, seal,
or other means of identity.
(1) The design of the temperatureindicating device shall ensure that the
accuracy of the device is not affected by
electromagnetic interference and
environmental conditions.
(2) Written documentation of the
accuracy of the temperature-indicating
device and the reference device shall be
established and maintained.
(i) Documentation of the accuracy of
the temperature-indicating device shall
include a reference to the tag, seal, or
other means of identity used by the
processor to identify the temperatureindicating device, the name of the
manufacturer of the temperatureindicating device, the identity of the
reference device used for the accuracy
test and of equipment and procedures
used to adjust or calibrate the
temperature-indicating device, the date
and results of each accuracy test, the
name of the person or facility that
performed the accuracy test and
adjusted or calibrated the temperatureindicating device, and the date of the
next scheduled accuracy test.
(ii) Documentation of the accuracy of
the reference device shall include a
reference to the tag, seal, or other means
of identity used by the processor to
identify the reference device, the name
of the manufacturer of the reference
device, the identity of the equipment
and procedures used to test the accuracy
and to adjust or calibrate the reference
device, the identity of the person or
facility that performed the accuracy test
and adjusted or calibrated the reference
device, the date and results of the
accuracy test, and the traceability
information. Documentation for the
reference device may be in the form of
a guaranty of accuracy from the
manufacturer or a certificate of
calibration from a laboratory.
(3) A temperature-indicating device
that is defective or cannot be adjusted
to the accurate calibrated reference
device shall be repaired or replaced
before further use.
(4) A temperature-indicating device
shall be easily readable to 1 °F (0.5 °C).
The temperature range of a mercury-inglass thermometer shall not exceed 17
°F per inch (4 °C per centimeter) of
graduated scale. A mercury-in-glass
thermometer that has a divided mercury
column shall be considered defective.
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(5) Each temperature-indicating
device shall be installed where it can be
accurately and easily read. The
temperature-indicating device—not the
temperature-recording device—shall be
the reference instrument for indicating
the processing temperature.
(B) Temperature-recording device.
Each product sterilizer shall have an
accurate temperature-recording device
that records temperatures to a
permanent record, such as a
temperature-recording chart. A
temperature-recording device shall be
installed in the product at the holdingtube outlet between the holding tube
and the inlet to the cooler. Additional
temperature-recording device sensors
shall be located at each point where
temperature is specified as a critical
factor in the scheduled process.
(1) Analog or graphical recordings.
Temperature-recording devices that
create analog or graphical recordings
may be used. Temperature-recording
devices that record to charts shall be
used only with the appropriate chart.
Each chart shall have a working scale of
not more than 55 °F per inch (12 °C per
centimeter) within a range of 20 °F (10
°C) of the desired-product sterilization
temperature. Chart graduations shall not
exceed 2 °F (1 °C) within a range of 10
°F (5 °C) of the process temperature.
Temperature-recording devices that
create multipoint plottings of
temperature readings shall record the
temperature at intervals that will assure
that the parameters of the process time
and process temperature have been met.
(2) Digital recordings. Temperaturerecording devices, such as data loggers,
that record numbers or create other
digital recordings may be used. Such a
device shall record the temperature at
intervals that will assure that the
parameters of the process time and
process temperature have been met.
(3) Adjustments. The temperaturerecording device shall be adjusted to
agree as nearly as possible with, but to
be in no event higher than, the
temperature-indicating device during
the process time. A means of preventing
unauthorized changes in adjustment
shall be provided. A lock or a notice
from management posted at or near the
temperature-recording device that
provides a warning that only authorized
persons are permitted to make
adjustments is a satisfactory means of
preventing unauthorized changes.
(C) Temperature controller. An
accurate temperature controller shall be
installed and capable of ensuring that
the desired product sterilization
temperature is maintained. Air-operated
temperature controllers should have
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12021
adequate filter systems to ensure a
supply of clean, dry air.
(D) Product-to-product regenerators.
When a product-to-product regenerator
is used to heat the cold unsterilized
product entering the sterilizer by means
of a heat exchange system, it shall be
designed, operated, and controlled so
that the pressure of the sterilized
product in the regenerator is greater
than the pressure of any unsterilized
product in the regenerator to ensure that
any leakage in the regenerator is from
the sterilized product into the
unsterilized product.
(E) Differential pressure recordercontroller. When a product-to-product
regenerator is used, there shall be an
accurate differential pressure recordercontroller installed on the regenerator.
The scale divisions shall not exceed 2
pounds per square inch (13.8
kilopascals) on the working scale of not
more than 20 pounds per square inch
per inch of scale (55 kilopascals per
centimeter). The controller shall be
tested for accuracy against a known
accurate standard pressure indicator
upon installation and at least once every
3 months of operation thereafter, or
more frequently if necessary, to ensure
its accuracy. One pressure sensor shall
be installed at the sterilized product
regenerator outlet and the other pressure
sensor shall be installed at the
unsterilized product regenerator inlet.
(F) Flow control. A flow controlling
device shall be located upstream from
the holding tube and shall be operated
to maintain the required rate of product
flow. A means of preventing
unauthorized flow adjustments shall be
provided. A lock or a notice from
management posted at or near the flow
controlling device that provides a
warning that only authorized persons
are permitted to make adjustments, is a
satisfactory means of preventing
unauthorized changes.
(G) Product holding tube. The
product-sterilizing holding tube shall be
designed to give continuous holding of
every particle of food for at least the
minimum holding time specified in the
scheduled process. The holding tube
shall be designed so that no portion of
the tube between the product inlet and
the product outlet can be heated, and it
must be sloped upward at least 1/4-inch
per foot (2.1 centimeters per meter).
(H) Flow-diversion systems. If a
processor elects to install a flowdiversion system, it should be installed
in the product piping located between
the product cooler and the product filler
or aseptic surge tank and should be
designed to divert flow away from the
filler or aseptic surge tank
automatically. Controls and/or warning
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systems should be designed and
installed with necessary sensors and
actuators to operate whenever the
sterilizing temperature in the holding
tube or pressure differential in the
product regenerator drops below
specified limits. Flow-diversion systems
should be designed and operated in
accordance with recommendations of an
aseptic processing and packaging
authority.
(I) Equipment downstream from the
holding tube. Product coolers, aseptic
surge tanks, or any other equipment
downstream from the holding tube, with
rotating or reciprocating shafts, valve
stems, instrument connections, or other
such points, are subject to potential
entry of microorganisms into the
product. Such locations in the system
should be equipped with steam seals or
other effective barriers at the potential
access points. Appropriate means
should be provided to permit the
operator to monitor the performance of
the seals or barriers during operations.
(ii) Operation—(A) Startup. Before the
start of aseptic processing operations the
product sterilizer and all productcontact surfaces downstream shall be
brought to a condition of commercial
sterility.
(B) Temperature drop in productsterilizing holding tube. When product
temperature in the holding tube drops
below the temperature specified in the
scheduled process, product flow should
be diverted away from the filler or
aseptic surge tank by means of a flowdiversion system. If for any reason
product subjected to a temperature drop
below the scheduled process is filled
into containers, the product shall be
segregated from product that received
the scheduled process. The processing
deviation shall be handled in
accordance with § 113.89. The product
holding tube and any further system
portions affected shall be returned to a
condition of commercial sterility before
product flow is resumed to the filler or
to the aseptic surge tank.
(C) Loss of proper pressures in the
regenerator. When a regenerator is used,
the product may lose sterility whenever
the pressure of sterilized product in the
regenerator is less than 1 pound per
square inch (6.9 kilopascals) greater
than the pressure of unsterilized
product in the regenerator. In this case,
product flow should be diverted away
from the filler or aseptic surge tank by
means of the flow-diversion system. If
for any reason the product is filled into
containers, the product shall be
segregated from product that received
the scheduled process and shall be
reprocessed or destroyed. Product flow
to the filler or to the aseptic surge tank
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shall not be resumed until the cause of
the improper pressure relationships in
the regenerator has been corrected and
the affected system(s) has been returned
to a condition of commercial sterility.
(D) Loss of sterile air pressure or other
protection level in the aseptic surge
tank. When an aseptic surge tank is
used, conditions of commercial sterility
may be lost when the sterile air
overpressure or other means of
protection drops below the scheduled
process value. Product flow to and/or
from the aseptic surge tank shall not be
resumed until the potentially
contaminated product in the tank is
removed, and the aseptic surge tank has
been returned to a condition of
commercial sterility.
(E) Records. Readings at the following
points shall be observed and recorded at
the start of aseptic packaging operations
and at intervals of sufficient frequency
to ensure that these values are as
specified in the scheduled process:
Temperature-indicating device in
holding tube outlet; temperaturerecording device in holding tube outlet;
differential pressure recorder-controller,
if a product-to-product regenerator is
used; product flow rate as established
by the metering pump or as determined
by filling and closing rates and, if an
aseptic surge tank is used, sterile air
pressure or other protection means; and
proper performance of steam seals or
other similar devices. The
measurements and recordings should be
made at intervals not to exceed 1 hour.
(2) Container sterilizing, filling, and
closing operation—(i) Equipment—(A)
Recording device. The container and
closure sterilization system and product
filling and closing system shall be
instrumented to demonstrate that the
required sterilization is being
accomplished continuously. Recording
devices shall be used to record, when
applicable, the sterilization media flow
rates, temperature, concentration, or
other factors. When a batch system is
used for container sterilization, the
sterilization conditions shall be
recorded.
(B) Timing method(s). A method(s)
shall be used either to give the retention
time of containers, and closures if
applicable, in the sterilizing
environment specified in the scheduled
process, or to control the sterilization
cycle at the rate specified in the
scheduled process. A means of
preventing unauthorized speed changes
must be provided. A lock, or a notice
from management posted at or near the
speed adjusting device that provides a
warning that only authorized persons
are permitted to make adjustments, is a
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satisfactory means of preventing
unauthorized changes.
(ii) Operation—(A) Startup. Before the
start of packaging operations, both the
container and closure sterilizing system
and the product filling and closing
system shall be brought to a condition
of commercial sterility.
(B) Loss of sterility. A system shall be
provided to stop packaging operations,
or alternatively to ensure segregation of
any product packaged when the
packaging conditions fall below
scheduled processes. Compliance with
this requirement may be accomplished
by diverting product away from the
filler, by preventing containers from
entering the filler, or by other suitable
means. In the event product is packaged
under conditions below those specified
in the scheduled process, all such
product shall be segregated and handled
in accordance with § 113.89. In the
event of loss of sterility, the system(s)
shall be returned to a condition of
commercial sterility before resuming
packaging operations.
(C) Records. Observations and
measurements of operating conditions
shall be made and recorded at intervals
of sufficient frequency to ensure that
commercial sterility of the food product
is being achieved; such measurements
shall include the sterilization media
flow rates, temperatures, the container
and closure rates (if applicable) through
the sterilizing system, and the
sterilization conditions if a batch system
is used for container sterilization. The
measurements and recordings should be
made at intervals not to exceed 1 hour.
(3) Incubation. Incubation tests
should be conducted on a representative
sample of containers of product from
each code; records of the test results
should be maintained.
(4) Critical factors. Critical factors
specified in the scheduled process shall
be measured and recorded on the
processing record at intervals of
sufficient frequency to ensure that the
factors are within the limits specified in
the scheduled process. Such
measurements and recordings should be
done at intervals not to exceed 15
minutes.
(h) Equipment and procedures for
flame sterilizers. The container
conveyor speed shall be specified in the
scheduled process. The container
conveyor speed shall be measured and
recorded at the start of operations and
at intervals of sufficient frequency to
ensure that the conveyor speed is as
specified in the scheduled process.
Such measurements and recordings
should be done at 1-hour intervals.
Alternatively, recording tachometer may
be used to provide a continuous record
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of the speed. A means of preventing
changes in flame intensity and
unauthorized speed changes on the
conveyor shall be provided. A lock, or
a notice from management posted at or
near the speed adjusting device that
provides a warning that only authorized
persons are permitted to make
adjustments, is a satisfactory means of
preventing unauthorized changes. The
surface temperature of at least one
container from each conveyor channel
shall be measured and recorded at the
entry and at the end of the holding
period at intervals of sufficient
frequency to ensure that the
temperatures specified in the scheduled
process are maintained. Such
measurements and recordings should be
done at intervals not to exceed 15
minutes.
(1) Process interruption. In the event
of process interruption wherein the
temperature of the product may have
dropped, an authorized, scheduled
emergency plan approved by a qualified
person having expert knowledge of the
process requirements may be used.
(2) Critical factors. Critical factors
specified in the scheduled process shall
be measured and recorded on the
processing record at intervals of
sufficient frequency to ensure that the
factors are within the limits specified in
the scheduled process.
(i) Equipment and procedures for
thermal processing of foods wherein
critical factors such as water activity are
used in conjunction with thermal
processing. The methods and controls
used for the manufacture, processing,
and packing of such foods shall be as
established in the scheduled process
and shall be operated or administered in
a manner adequate to ensure that the
product is safe. The time and
temperature of processing and other
critical factors specified in the
scheduled process shall be measured
with instruments having the accuracy
and dependability adequate to ensure
that the requirements of the scheduled
process are met. All measurements shall
be made and recorded at intervals of
sufficient frequency to ensure that the
critical factors are within the limits
specified in the scheduled process.
(j) Other systems. All systems,
whether or not specifically mentioned
in this part, for the thermal processing
of low-acid foods in hermetically sealed
containers shall conform to the
applicable requirements of this part and
the methods and controls used for the
manufacture, processing, and packing of
these foods shall be as established in the
scheduled process. These systems shall
be operated or administered in a manner
adequate to ensure that commercial
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sterility is achieved. Critical factors
specified in the scheduled process shall
be measured and recorded at intervals of
sufficient frequency to ensure that the
critical factors are within the limits
specified in the scheduled process.
3. Amend § 113.60 by revising
paragraph (d) to read as follows:
§ 113.60
Containers.
*
*
*
*
*
(d) Postprocess handling. Container
handling equipment used in handling
filled containers shall be designed,
constructed, and operated to preserve
the can seam or other container closure
integrity. Container handling
equipment, including automated and
non-automated equipment, shall be
checked at sufficient frequency and
repaired or replaced as necessary to
prevent damage to containers and
container closures. When cans are
handled on belt conveyors, the
conveyors should be constructed to
minimize contact by the belt with the
double seam, i.e., cans should not be
rolled on the double seam. All worn and
frayed belting, can retarders, cushions,
etc. should be replaced with new
nonporous material. All tracks and belts
that come into contact with the can
seams should be thoroughly scrubbed
and sanitized at intervals of sufficient
frequency to avoid product
contamination.
4. Revise § 113.83 to read as follows:
§ 113.83 Establishing scheduled
processes.
Scheduled processes for low-acid
foods shall be established by qualified
persons having expert knowledge of
thermal processing requirements for
low-acid foods in hermetically sealed
containers and having adequate
facilities for making such
determinations. The type, range, and
combination of variations encountered
in commercial production shall be
adequately provided for in establishing
the scheduled process. When a product
is reprocessed or a previously processed
product is blended into a new
formulation, this condition must be
covered in the scheduled process.
Critical factors, e.g., minimum
headspace, consistency, maximum fillin or drained weight, aw, etc., that may
affect the scheduled process, shall be
specified in the scheduled process.
Acceptable scientific methods of
establishing heat sterilization processes
shall include, when necessary, but shall
not be limited to, microbial thermal
death time data, process calculations
based on product heat penetration data,
and inoculated packs. Calculation shall
be performed according to procedures
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12023
recognized by competent processing
authorities. If incubation tests are
necessary for process confirmation, they
shall include containers from test trials
and from actual commercial production
runs during the period of instituting the
process. The incubation tests for
confirmation of the scheduled processes
should include the containers from the
test trials and a number of containers
from each of four or more actual
commercial production runs. The
number of containers from actual
commercial production runs should be
determined on the basis of recognized
scientific methods to be of a size
sufficient to ensure the adequacy of the
process. Complete records covering all
aspects of the establishment of the
process and associated incubation tests
shall be prepared and shall be
permanently retained by the person or
organization making the determination.
5. Amend § 113.87 by revising
paragraphs (c) and (e) to read as follows:
§ 113.87 Operations in the thermal
processing room.
*
*
*
*
*
(c) The initial temperature of the
contents of the containers to be
processed shall be accurately
determined and recorded with sufficient
frequency to ensure that the temperature
of the product is no lower than the
minimum initial temperature specified
in the scheduled process. For those
operations that use water during the
filling of the retort or during processing,
provision shall be made to ensure that
the water will not, before the start of
each thermal process, lower the initial
temperature of the product below that
specified in the scheduled process. The
temperature-indicating device used to
determine the initial temperature shall
be tested for accuracy against an
accurate calibrated reference device at
sufficient frequency to ensure that
initial temperature measurements are
accurate. Records of the accuracy tests
shall be signed or initialed, dated, and
maintained.
*
*
*
*
*
(e) Clock times on temperaturerecording device records shall
reasonably correspond to the time of
day on the written processing records to
provide correlation of these records.
*
*
*
*
*
6. Amend § 113.100 by revising
paragraphs (a) introductory text, (a)(4),
(b), and (c) and by adding paragraphs (f)
and (g) to read as follows:
§ 113.100
records.
Processing and production
(a) Processing and production
information shall be entered at the time
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it is observed by the retort or processing
system operator, or other designated
person, on forms that include the
product, the code number, the date, the
retort or processing system number, the
size of container, the approximate
number of containers per coding
interval, the initial temperature, the
actual processing time, the temperatureindicating device and temperaturerecording device readings, and other
appropriate processing data. Closing
machine vacuum in vacuum-packed
products, maximum fill-in or drained
weight, or other critical factors specified
in the scheduled process shall also be
recorded. In addition, the following
records shall be maintained:
*
*
*
*
*
(4) Aseptic processing and packaging
systems. Product temperature in the
holding tube outlet as indicated by the
temperature-indicating device and the
temperature-recording device;
differential pressure as indicated by the
differential pressure recorder-controller,
if a product-to-product regenerator is
used; product flow rate, as determined
by the flow controlling device or by
filling and closing rates; sterilization
media flow rate or temperature or both;
retention time of containers, and
closures when applicable, in the
VerDate Aug<31>2005
14:32 Mar 13, 2007
Jkt 211001
sterilizing environment; and, when a
batch system is used for container and/
or closure sterilization, sterilization
cycle times and temperatures.
*
*
*
*
*
(b) Temperature-recording device
records shall be identified by date, retort
number, and other data as necessary, so
they can be correlated with the written
record of lots processed. Each entry on
the processing and production records
shall be made by the retort or processing
system operator, or other designated
person, at the time the specific retort or
processing system condition or
operation occurs, and this retort or
processing system operator or other
designated person shall sign or initial
each record form. Not later than 1
working day after the actual process,
and before shipment or release for
distribution, a representative of plant
management who is qualified by
suitable training or experience shall
review all processing and production
records for completeness and to ensure
that the product received the scheduled
process. The records, including
temperature-recording device records,
shall be signed or initialed and dated by
the reviewer.
(c) Written records of all container
closure examinations shall specify the
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product code, the date and time of
container closure inspections, the
measurements obtained, and all
corrective actions taken. Records shall
be signed or initialed by the container
closure inspector and reviewed by
management with sufficient frequency
to ensure that the containers are
hermetically sealed. The records shall
be signed or initialed and dated by the
reviewer.
*
*
*
*
*
(f) Records of this part may be
maintained electronically, provided
they are in compliance with part 11 of
this chapter.
(g) All records required under this
part, or copies of such records, must be
readily available during the retention
period for inspection and copying by
FDA when requested. If reduction
techniques, such as microfilming, are
used, a suitable reader and
photocopying equipment must be made
readily available to FDA.
Dated: March 4, 2007.
Jeffrey Shuren,
Assistant Commissioner for Policy.
[FR Doc. 07–1172 Filed 3–13–07; 8:45 am]
BILLING CODE 4160–01–S
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Agencies
[Federal Register Volume 72, Number 49 (Wednesday, March 14, 2007)]
[Proposed Rules]
[Pages 11990-12024]
From the Federal Register Online via the Government Printing Office [www.gpo.gov]
[FR Doc No: 07-1172]
[[Page 11989]]
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Part III
Department of Health and Human Services
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Food and Drug Administration
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21 CFR Part 113
Temperature-Indicating Devices; Thermally Processed Low-Acid Foods
Packaged in Hermetically Sealed Containers; Proposed Rule
Federal Register / Vol. 72, No. 49 / Wednesday, March 14, 2007 /
Proposed Rules
[[Page 11990]]
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DEPARTMENT OF HEALTH AND HUMAN SERVICES
Food and Drug Administration
21 CFR Part 113
[Docket No. 2007N-0026]
Temperature-Indicating Devices; Thermally Processed Low-Acid
Foods Packaged in Hermetically Sealed Containers
AGENCY: Food and Drug Administration, HHS.
ACTION: Proposed rule.
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SUMMARY: The Food and Drug Administration (FDA) is proposing to amend
its regulations for thermally processed low-acid foods packaged in
hermetically sealed containers to allow for use of other temperature-
indicating devices, in addition to mercury-in-glass thermometers,
during processing. FDA also is proposing to establish recordkeeping
requirements relating to temperature-indicating devices and to clarify
other aspects of low-acid canned food processing such as FDA's
interpretation of some requirements of the current regulations that
will, in part, allow the use of advanced technology for measuring and
recording temperatures during processing. Finally, FDA is proposing to
include metric equivalents of avoirdupois (U.S.) measurements where
appropriate.
DATES: Submit written or electronic comments on the proposed rule by
June 12, 2007. Submit comments regarding the information collection by
April 13, 2007, to the Office of Management and Budget (OMB) (see
ADDRESSES).
ADDRESSES: You may submit comments, identified by Docket No. 2007N-
0026, by any of the following methods:
Electronic Submissions
Submit electronic comments in the following ways:
Federal eRulemaking Portal: https://www.regulations.gov.
Follow the instructions for submitting comments.
Agency Web site: https://www.fda.gov/dockets/ecomments.
Follow the instructions for submitting comments on the agency Web site.
Written Submissions
Submit written submissions in the following ways:
FAX: 301-827-6870.
Mail/Hand delivery/Courier [For paper, disk, or CD-ROM
submissions]: Division of Dockets Management (HFA-305), Food and Drug
Administration, 5630 Fishers Lane, rm. 1061, Rockville, MD 20852.
To ensure more timely processing of comments, FDA is no longer
accepting comments submitted to the agency by e-mail. FDA encourages
you to continue to submit electronic comments by using the Federal
eRulemaking Portal or the agency Web site, as described previously, in
the ADDRESSES portion of this document under Electronic Submissions.
Instructions: All submissions received must include the agency name
and docket number for this rulemaking. All comments received may be
posted without change to https://www.fda.gov/ohrms/dockets/default.htm,
including any personal information provided. For additional information
on submitting comments, see the ``Comments'' heading of the
SUPPLEMENTARY INFORMATION section of this document.
Docket: For access to the docket to read background documents or
comments received, go to https://www.fda.gov/ohrms/dockets/default.htm
and insert the docket number, found in brackets in the heading of this
document, into the ``Search'' box and follow the prompts and/or go to
the Division of Dockets Management, 5630 Fishers Lane, rm. 1061,
Rockville, MD 20852.
Information Collection Provisions: Submit written comments on the
information collection provisions to the Office of Information and
Regulatory Affairs, OMB. To ensure that comments on the information
collection are received, OMB recommends that written comments be faxed
to the Office of Information and Regulatory Affairs, OMB, Attn: FDA
Desk Officer, FAX: 202-395-6974.
FOR FURTHER INFORMATION CONTACT: Mischelle B. Ledet, Center for Food
Safety and Applied Nutrition (HFS-615), Food and Drug Administration,
5100 Paint Branch Pkwy., College Park, MD 20740, 301-436-2359.
SUPPLEMENTARY INFORMATION:
Table of Contents
I. Background
II. Legal Authority
III. Proposed Rule
A. Equipment and Procedures (Sec. 113.40)
B. Containers (Sec. 113.60)
C. Establishing Scheduled Processes (Sec. 113.83)
D. Operations in the Thermal Processing Room (Sec. 113.87)
E. Processing and Production Records (Sec. 113.100)
F. Minor Revisions in Regulations
G. Immediate Implementation of Proposed Rule
IV. Analysis of Impacts
A. Preliminary Regulatory Impact Analysis: Flexibility in
Permitting Alternative Temperature-Indicating Devices
B. Regulatory Flexibility Analysis
C. Unfunded Mandate Analysis
V. Environmental Impact
VI. Paperwork Reduction Act
VII. Federalism
VIII. Comments
IX. References
I. Background
In the Federal Register of January 24, 1973 (38 FR 2398), FDA (we)
issued a final rule entitled ``Thermally Processed Low-Acid Food
Packaged in Hermetically Sealed Containers'' (low-acid canned foods)
(the 1973 final rule), part 113 (21 CFR part 113)\1\, which, among
other things, provides for the use of an ``indicating mercury-in-glass
thermometer'' for equipment and procedures for the following: (1)
Pressure processing in steam in still retorts (Sec. 113.40(a)), (2)
pressure processing in water in still retorts (Sec. 113.40(b)), (3)
pressure processing in steam in continuous agitating retorts (Sec.
113.40(c)), (4) pressure processing in steam in discontinuous agitating
retorts (Sec. 113.40(d)), (5) pressure processing in water in
discontinuous agitating retorts (Sec. 113.40(e)), (6) pressure
processing in steam in hydrostatic retorts (Sec. 113.40(f)), and (7)
aseptic processing and packaging systems (Sec. 113.40(g)). In
addition, aseptic processing systems (Sec. 113.40(g)) can be equipped
with a mercury-in-glass thermometer or an equivalent temperature-
indicating device, such as a thermocouple-recorder.
---------------------------------------------------------------------------
\1\The low-acid canned food regulations (21 CFR part 128b) were
recodified as part 113 on March 15, 1977 (42 FR 14302). The
regulations were subsequently amended on March 16, 1979 (44 FR
16209) and June 11, 1997 (62 FR 31721).
---------------------------------------------------------------------------
The 1973 final rule also established requirements for containers
(Sec. 113.60), requirements for establishing scheduled processes
(Sec. 113.83), and requirements for operations in the thermal
processing room (Sec. 113.87). The 1973 final rule also established
requirements for processing and production records, which include
requirements for maintaining records of mercury-in-glass thermometer
and recording thermometer readings (Sec. 113.100).
In the preamble to the 1973 final rule, FDA stated that two
comments on a tentative final order, published November 14, 1972 (37 FR
24117), ``recommended that provisions be made [in the final rule] for
the use of temperature[-]indicating devices other than mercury-in-glass
thermometers.''
[[Page 11991]]
FDA responded, ``The Commissioner [of Food and Drugs] has determined
that the mercury-in-glass thermometer is the recognized standard
against which all other temperature[-]indicating devices are checked
and calibrated. The regulation * * * retains the requirement that all
retorts be equipped with mercury-in-glass indicating thermometers.
However, because of the speed of the thermal process, alternate
temperature[-]indicating devices such as thermocouples will be allowed
in aseptic processing and packaging systems'' (38 FR 2398 at 2400).
Since publication of the 1973 final rule, FDA has received various
requests to permit use of alternative temperature-indicating devices or
to permit entry into the United States of low-acid canned foods that
were processed in countries that permit alternative temperature-
indicating devices to be used during processing. In responding to such
requests, FDA expressed concern about whether the devices were reliable
and maintained accuracy under actual plant operation conditions. FDA
also requested additional information relating to reliability and
accuracy, including evidence to show that, if the device does not
maintain its accuracy, this fact would become immediately known by the
operator and would not result in underprocessed food.
FDA is aware that technological advancements in thermometry have
been made since publication of the low-acid canned food regulations in
1973 and that temperature-indicating devices other than mercury-in-
glass thermometers are now available that may be appropriate for use in
thermal processing of low-acid foods. FDA also is aware, specifically
for low-acid canned food manufacturers, of traditional concerns about
ensuring that mercury from broken mercury-in-glass thermometers does
not contaminate the food or the processing environment. FDA recognizes
that the industry must proceed cautiously to transition from mercury-
in-glass thermometers to alternative technology to ensure that accuracy
and ability to function properly during processing are not compromised
by replacing mercury-in-glass thermometers with alternative
temperature-indicating devices. As with mercury-in-glass thermometers,
manufacturers who use alternative temperature-indicating devices must
conduct appropriate tests and implement procedures to ensure that the
device is accurate during processing and does not result in
underprocessed foods. Thus, although FDA supports elimination of
mercury from the processing environment and encourages industry to take
necessary and appropriate steps to transition from mercury-in-glass
thermometers to alternative temperature-indicating devices, the agency
also recognizes that it may not be practical for all manufacturers to
make this transition. Accordingly, FDA is proposing to revise
regulations in part 113 to permit industry use of temperature-
indicating devices, including mercury-in-glass thermometers, and to
require maintenance of records associated with ensuring that
temperature-indicating devices are accurate during processing.
FDA also is aware that the regulations from the 1973 final rule
include outdated terminology and that some of the provisions are
unclear. FDA is proposing to update and clarify these sections of the
regulations. FDA also is proposing to clarify and establish
recordkeeping requirements relating to ensuring the accuracy of
temperature-indicating devices.
II. Legal Authority
FDA is proposing these regulations under sections 402(a)(3) and
(a)(4) of the Federal Food, Drug, and Cosmetic Act (the act) (21 U.S.C.
342(a)(3) and (a)(4)). In addition, FDA is proposing these regulations
under section 361 of the Public Health Service Act (the PHS Act) (42
U.S.C. 264) that relates to communicable disease. Under section
402(a)(3) of the act, a food is deemed adulterated ``if it consists in
whole or in part of any filthy, putrid, or decomposed substance, or if
it is otherwise unfit for food.'' Under section 402(a)(4) of the act, a
food is adulterated ``if it has been prepared, packed, or held under
insanitary conditions whereby it may have become contaminated with
filth, or whereby it may have been rendered injurious to health.''
A commercial processor engaged in the thermal processing of low-
acid foods packaged in hermetically sealed containers must provide FDA
with information about its scheduled process that includes processing
method, type of retort or other thermal processing equipment employed,
minimum initial temperatures, times and temperatures of processing,
sterilizing value or other equivalent scientific evidence of processing
adequacy, critical control factors affecting heat penetration, and
source and date of the establishment of the process for each low-acid
food in each container size (21 CFR 108.35(c)(2)). The scheduled
process is designed to achieve commercial sterility. Commercial
sterility relates to conditions achieved through the application of
heat to render the food free of certain microorganisms capable of
reproducing under normal non-refrigerated conditions of storage and
distribution and viable microorganisms of public health significance
(Sec. 113.3(e)). Adhering to the scheduled process is important for
preventing growth in the food of microorganisms, such as Clostridium
botulinum. Clostridium botulinum produces a neurotoxin that causes
botulism, a communicable disease that can result in paralysis and death
(Ref. 1). The failure to use accurate temperature-indicating devices,
and other measures clarified in this proposed rule, to ensure that low-
acid foods are processed to achieve commercial sterility is an
insanitary condition and thus renders the food adulterated under
section 402(a)(4) of the act. In addition, such a food is unfit for
food under section 402(a)(3) of the act based on health risks from
insufficient processing.
Under section 701(a) of the act (21 U.S.C. 371(a)), FDA is
authorized to issue regulations for the act's efficient enforcement. A
regulation that requires measures to prevent human food from being
unfit for food and from being held under insanitary conditions allows
for the efficient enforcement of the act. This proposed rule requires
processors of thermally processed low-acid food to establish and
maintain records of the accuracy of the temperature-indicating device
and reference device. Other records relating to processing and
production are currently required in Sec. 113.100. The proposed rule
requires that all records under part 113, whether currently required or
proposed to be required in this proposed rule, be made available to FDA
for inspection and copying.
The proposed rule would require accuracy testing of temperature-
indicating devices against a calibrated reference device by appropriate
standard procedures upon installation and at least once a year
thereafter, or more frequently if necessary, to ensure accuracy during
processing. Documentation of accuracy of such devices is necessary to
determine, over time, whether each device complies with current
requirements to be accurate during processing and for verifying that
temperatures required by the scheduled process are met during
processing. Further, such documentation is necessary for evaluating the
performance of temperature-indicating devices that are technologically
and operationally different from mercury-in-glass thermometers
traditionally used in processing low-acid canned food. The records of
accuracy testing for each temperature-indicating device and reference
device will be linked to each
[[Page 11992]]
such device through the accuracy records so that the processor will be
able to ensure that temperature-indicating devices and reference
devices are tested as often as needed and will provide a means for the
processor to quickly identify and correct problems that may occur.
Without records documenting accuracy testing of temperature-indicating
devices and reference devices, processors would not know whether they
are adulterating their products. Therefore, a failure of processors to
establish and maintain these records results in thermally processed
low-acid canned food being prepared under insanitary conditions whereby
the food may have been rendered injurious to health.
Because FDA cannot continuously observe processors' operations, the
records for accuracy, and other records currently required for
processing and production, are essential for FDA to know whether
processors have complied with the current good manufacturing practice
requirements in part 113. FDA may consider it necessary to copy records
when, for example, our investigator may need assistance in reviewing a
certain record from relevant experts in headquarters. If we are unable
to copy the records, we would have to rely solely on our investigator's
notes and reports when drawing conclusions. In addition, copying
records will facilitate followup regulatory actions. We have
tentatively concluded that the ability to access and copy the records
is necessary to provide FDA with an enforceable regulation that will
ensure public health protection. Thus, the recordkeeping requirements
and access to such records would be necessary to the efficient
enforcement of the act. Under the proposed rule, the failure to comply
with the recordkeeping requirements would render the food adulterated
under section 402(a)(4) of the act.
In addition, FDA has authority under section 361 of the PHS Act to
make and enforce such regulations as ``are necessary to prevent the
introduction, transmission, or spread of communicable disease from
foreign countries into the States * * * or from one State * * * into
any other State'' (section 361(a) of the PHS Act). A low-acid canned
food that is not processed to achieve commercial sterility may become
contaminated with microorganisms such as Clostridium botulinum.
Clostridium botulinum produces a neurotoxin which, when ingested,
causes botulism. Botulism is a communicable disease that is
characterized by the rapid onset of paralysis. If untreated, this
paralysis can lead to death (Ref. 1). As explained previously in this
document, processing and production records required by part 113, and
those proposed in this rule related to accuracy testing, are necessary
to ensure that low-acid foods are prepared in a manner that will
prevent the spread of communicable disease. Section 361 of the PHS Act
provides FDA with the authority to institute recordkeeping
requirements, including access to such records to enable FDA to ensure
that low-acid foods are being processed in a manner to prevent the
spread of communicable disease. For these reasons, and for the reasons
stated previously in this document for access and copying of records to
provide for an enforceable regulation that will ensure public health
protection, we have tentatively concluded that the recordkeeping
requirements are necessary to prevent the spread of communicable
disease.
III. Proposed Rule
A. Equipment and Procedures (Sec. 113.40)
1. Temperature-Indicating Devices
Current Sec. 113.40(a)(1), (b)(1), (c)(1), (d)(1), (e)(1), and
(f)(1) require that retorts used for processing low-acid foods shall be
equipped with at least one mercury-in-glass thermometer. FDA is
proposing to revise the regulations to provide for use of temperature-
indicating devices that accurately indicate the temperature during
thermal processing. Accordingly, FDA is replacing the terms ``mercury-
in-glass thermometer'' and ``thermometer'' with ``temperature-
indicating device,'' as appropriate. Current Sec. 113.40(g)(1) already
allows for use of temperature-indicating devices for aseptic processing
of low-acid foods. However, FDA is proposing revisions in Sec.
113.40(g)(1) similar to proposed Sec. 113.40(a)(1), (b)(1), (c)(1),
(d)(1), (e)(1), and (f)(1) to ensure consistency in terminology,
interpretation, and application of all provisions of the regulation
that allow for use of temperature-indicating devices.
The term ``temperature-indicating device'' includes mercury-in-
glass thermometers. The proposed rule provides for use of temperature-
indicating devices for the following purposes: (1) Pressure processing
in steam in still retorts, (2) pressure processing in water in still
retorts, (3) pressure processing in steam in continuous agitating
retorts, (4) pressure processing in steam in discontinuous agitating
retorts, (5) pressure processing in water in discontinuous agitating
retorts, (6) pressure processing in steam in hydrostatic retorts, and
(7) aseptic processing and packaging. Processors are responsible for
ensuring that the temperature-indicating device is accurate during
processing.
FDA is proposing that temperature-indicating devices shall be
tested for accuracy against an ``accurate calibrated reference device''
upon installation and at least once a year thereafter, or more
frequently if necessary, to ensure accuracy during processing.
Currently, mercury-in-glass thermometers must be tested for accuracy
against a ``known accurate standard thermometer'' upon installation and
at least once a year thereafter, or more frequently if necessary. FDA
is proposing to require similar tests for accuracy for all temperature-
indicating devices. Traditionally, a ``known accurate standard
thermometer'' was a mercury-in-glass thermometer that had been
calibrated against an instrument that was traceable to a National
Institute of Standards and Technology (NIST) standard or according to
other standard calibration procedures that assured accuracy at the time
the thermometer was used as the ``standard.'' These thermometers are
often referred to as ``reference devices.'' (NIST is a non-regulatory
Federal agency that develops and promotes measurement, standards, and
technology to enhance productivity, facilitate trade, and improve the
quality of life.) FDA is proposing to replace the term ``known accurate
standard thermometer'' with the broader term ``accurate calibrated
reference device'' to recognize that reference or ``standard'' devices
other than mercury-in-glass thermometers are available and may be used
for determining accuracy.
FDA is proposing that the design of the temperature-indicating
device shall ensure that the accuracy of the device is not affected by
electromagnetic interference and environmental conditions. Although
electromagnetic energy does not affect the accuracy of mercury-in-glass
thermometers, temperature-indicating devices with electronic or
electromagnetic components are vulnerable and must be designed to
ensure that they are resistant to electromagnetic interference.
Environmental conditions, such as humidity, vibrations, and air
pressure, which may affect the accuracy or performance of the
temperature-indicating device, also must be identified and controlled,
to the extent necessary, to ensure that the temperature-indicating
device is accurate during processing. The current regulations
indirectly address control of the impact of environmental conditions on
mercury-in-glass thermometers by requiring calibration ``at least once
a
[[Page 11993]]
year * * * or more frequently if necessary, to ensure their accuracy''
(Sec. 113.40(a)(1), (b)(1), (c)(1), (d)(1), (e)(1), (f)(1), and
(g)(1)(i)(a)) and by requiring that a mercury-in-glass thermometer that
has a ``divided mercury column or that cannot be adjusted to the
standard shall be repaired or replaced before further use of the
retort'' (Sec. 113.40(a)(1), (b)(1), (c)(1), (d)(1), (e)(1), and
(f)(1); similar requirement in Sec. 113.40(g)(1)(i)(a)). The design of
the mercury-in-glass thermometer makes it relatively easy to detect a
malfunction, including those caused by environmental conditions,
because most are associated with a broken thermometer, separated
column, or scale slippage. However, malfunction of other temperature-
indicating devices may need to be detected by means other than
observation. For example, a temperature-indicating device could be
designed with a dual probe sensor that would enable detection of loss
of accuracy of one of the probes when the probe readings do not agree.
FDA recommends, but is not proposing to require, a dual probe design.
FDA recognizes that specific design specifications for temperature-
indicating devices may limit the flexibility of the regulation for
current and future technologies. Design specificity in the regulation
is not practical because of the diversity of technology associated with
temperature-indicating devices that have been or may be developed and
because, for each type of temperature-indicating device, different
factors or parameters may need to be addressed by design. Rather, the
proposed regulation would require that the design of the temperature-
indicating device ensure that the accuracy of the device is not
affected by electromagnetic interference and environmental conditions.
Thus, the processor is responsible for ensuring that the temperature-
indicating device is designed so that its accuracy during processing is
not compromised due to electromagnetic interference or environmental
conditions and that any malfunctions in the device that may affect
accuracy will be immediately detectable.
2. Documentation and Records
Current Sec. 113.40(a)(1), (b)(1), (c)(1), (d)(1), (e)(1), and
(f)(1) recommend, but do not specifically require, maintenance of
records of accuracy checks. These regulations indicate that the records
should specify the date, standard used, method used, and person
performing the test. The regulations also recommend, but do not
require, that each thermometer should have a tag, seal, or other means
of identity that includes the date on which it was last tested for
accuracy. Similar provisions in current Sec. 113.40(g)(1)(i)(a) apply
to maintenance of records of accuracy checks and to establishing a
means of identity for ``thermometers and temperature-indicating
devices.'' However, establishment and maintenance of records of the
accuracy of each temperature-indicating device are essential for
documenting accuracy of temperature-indicating devices throughout time,
for determining that each temperature-indicating device complies with
current requirements to be accurate during processing, and for
verifying that temperatures required by the scheduled process are met.
Further, such documentation is necessary for evaluating the performance
of temperature-indicating devices that are technologically and
operationally different from mercury-in-glass thermometers
traditionally used in processing low-acid canned food.
FDA is proposing to require that each temperature-indicating device
have a tag, seal, or other means of identity that will be used by the
processor to identify the temperature-indicating device and that each
reference device have a tag, seal, or other means of identity that will
be used by the processor to identify the reference device. FDA is
proposing to eliminate the current recommendation in Sec.
113.40(a)(1), (b)(1), (c)(1), (d)(1), (e)(1), (f)(1), and (g)(1)(i)(a)
to include on the tag or seal the date on which each thermometer was
last tested for accuracy. FDA does not object to recording the accuracy
test date on the tag or seal. However, as discussed later in this
document, FDA is proposing to require that the date of the last
accuracy test be included as part of the record of accuracy for the
temperature-indicating device. FDA believes this proposed change
clarifies the process for assuring that the written record of the
accuracy test can be linked to the appropriate temperature-indicating
device.
FDA is proposing that a written record of accuracy for each
temperature-indicating device shall be established and maintained.
Documentation of the accuracy of each temperature-indicating device
shall include the following information: (1) A reference to the tag,
seal, or other means of identity used by the processor to identify the
temperature-indicating device; (2) the name of the manufacturer of the
temperature-indicating device; (3) the identity of the reference device
used for the accuracy test; (4) the identity of the equipment and
procedures used to adjust or calibrate the temperature-indicating
device; (5) the date and results of each accuracy test; (6) the name of
the person or facility that performed the accuracy test and adjusted or
calibrated the temperature-indicating device; and (7) the date of the
next scheduled accuracy test. Reference to the temperature-indicating
device identity in the record of accuracy provides an essential link
between each temperature-indicating device and the specific record
associated with that device. The name of the manufacturer enables the
processor to readily identify the source of the defective or deficient
device and to correct or replace the device, as appropriate.
Identification of the reference device used for the accuracy check and
of the equipment and procedures used to adjust or calibrate the
temperature-indicating device provides an essential reference for
additional followup in the event the reference device is subsequently
determined to be inaccurate. Documentation of the date and results of
accuracy tests provides evidence that scheduled tests were performed
and is essential for evaluating performance of the temperature-
indicating device over time. This information can be used to determine
whether more frequent accuracy tests are needed and whether a
temperature-indicating device needs to be replaced. Documentation of
the identification of the person or facility that performed the
accuracy test and adjusted or recalibrated the temperature-indicating
device is essential for appropriate followup in the event that the
temperature-indicating device subsequently is determined to be
inaccurate.
These records are necessary to ensure that appropriate accuracy
checks are performed for each temperature-indicating device, to
establish the appropriate frequency for accuracy checks, to identify
when there is a problem with a temperature-indicating device and, as
necessary, to repair or replace the device, and to determine and
initiate appropriate followup to ensure that low-acid canned foods are
appropriately processed. Because it is not possible for FDA to
continuously observe processors' operations, these records are
essential to ensure that the agency has the information needed to
identify noncompliance and to bring a non-compliant processor into
compliance. Thus, these records are essential for FDA to have an
enforceable regulation that will ensure public health protection.
Current Sec. 113.40(a)(1), (b)(1), (c)(1), (d)(1), (e)(1), and
(f)(1) require that thermometers (and temperature-indicating devices in
Sec. 113.40(g)(1)(i)(a)) shall be tested for accuracy against a
[[Page 11994]]
known accurate standard thermometer. This requirement implies, but does
not explicitly state, that the processor must be able to demonstrate,
by appropriate documentation, that the reference or standard device
used to determine the accuracy of the thermometers used to measure
temperature during processing also is accurate. Thus, although the
current regulations require documentation of the accuracy of the
standard thermometer, the specific documentation FDA expects processors
to maintain is not clear. FDA is proposing to clarify this requirement
by specifying that a written record of the accuracy of the reference
device shall be established and maintained. Documentation of the
accuracy of the reference device must include the following
information: (1) A reference to the tag, seal, or other means of
identity used by the processor to identify the reference device; (2)
the name of the manufacturer of the reference device; (3) the identity
of the equipment and procedures used to test the accuracy and to adjust
or calibrate the reference device; (4) the identity of the person or
facility that performed the accuracy test and adjusted or calibrated
the reference device; (5) the date and results of the accuracy test;
and (6) the traceability information. Traceability, as defined by the
International Vocabulary of Basic and General Terms in Metrology, means
a ``property of the result of a measurement or the value of a standard
whereby it can be related to stated references, usually national or
international standards, through an unbroken chain of comparisons all
having stated uncertainties'' (Ref. 2). Accordingly, records must be
maintained to document that the accuracy of the reference device can be
traced by comparison with a standard device, such as a NIST standard
temperature device. Documentation of the traceability information for
the reference device may be in the form of a guaranty of accuracy from
the manufacturer of the reference device or a certificate of
calibration from a laboratory. Information required in the record of
accuracy for a reference device is essential for assuring that
reference devices maintain their accuracy and ensures that the
processor can establish an unbroken chain to trace the accuracy of the
reference device to a standard device.
The requirements in proposed Sec. 113.40(a)(1), (b)(1), (c)(1),
(d)(1), (e)(1), (f)(1), and (g)(1)(i)(a) to establish and maintain
written records of accuracy of temperature-indicating devices and
reference devices, which include the identity of temperature-indicating
devices and reference devices, are subject to the recordkeeping
requirements of Sec. 113.100. See the discussion later in this
document relating to proposed revisions to Sec. 113.100.
FDA is proposing to revise Sec. 113.40(g)(1)(ii)(e) by removing
the requirement to observe and record the product temperature in the
temperature recorder-controller at the final heater outlet in aseptic
processing and packaging systems. The temperature in the final heater
outlet may not be a critical factor in the scheduled process and,
therefore, may not require maintenance of records. However, if the
final heater outlet temperature is identified as a critical factor in
the scheduled process, the temperature must be observed and recorded,
as required in Sec. 113.100(a).
3. Metric Equivalents
FDA is proposing to revise Sec. 113.40(a), (b), (c), (d), (e),
(f), and (g) to provide metric equivalents of avoirdupois (U.S.)
measurements. Currently, these regulations express temperature
measurements in Fahrenheit ([deg]F) units, length measurements in
inches and feet, and pressure measurements in pounds per square inch.
The proposed metric equivalents are provided in parenthesis in the text
of the proposed regulation, immediately following the avoirdupois
measurement. FDA is proposing to modify the current regulations to not
only provide the temperature measurements in Fahrenheit, but to follow
the Fahrenheit ([deg]F) measure with the units in Celsius ([deg]C). FDA
is proposing to provide measurements currently in inches also in
millimeters or centimeters, measurements currently in feet also in
centimeters or meters, and measurements in pounds per square inch of
pressure also in kilopascals.
4. Temperature-Recording Devices
Current Sec. 113.40(a)(2), (b)(2), (c)(2), (d)(2), (e)(2), (f)(2),
and (g)(1)(i)(b) states that, ``Graduations on the temperature-
recording devices shall not exceed 2 [deg]F within a range of 10 [deg]F
of the processing temperature. Each chart shall have a working scale of
not more than 55 [deg]F per inch within a range of 20 [deg]F of the
processing temperature. The temperature chart shall be adjusted to
agree as nearly as possible with, but to be in no event higher than,
the known accurate mercury-in-glass thermometer during the process
time.'' When the regulations were published in the 1973 final rule,
temperature-recording devices generally recorded temperatures to paper
charts and the paper charts served as the historical record of
temperatures during processing. At that time, the terms ``temperature-
recording device'' and ``recording chart'' were used interchangeably.
However, because of advancements in technology, temperatures may now be
recorded in a format other than the traditional chart that has a pre-
printed time and temperature scale and may be recorded and maintained
by mechanisms or devices other than recorders that use the traditional
recording charts. The permanent record of temperatures may be in the
form of an analog or graphical recording, such as a traditional chart
with pre-printed time and temperature scale. The permanent record also
may be an analog or graphical recording, for which the chart design,
continuous temperature recordings or tracings, and date and time
notations may be generated and printed by the temperature-recording
device onto a blank paper, chart, or other medium as they are generated
by the temperature-recording device. Processors also are using
temperature-recording devices, such as data loggers, that record
numbers or create other digital recordings at established intervals,
rather than providing continuous recordings on a chart. Therefore, FDA
recognizes that the term ``temperature-recording device'' does not
necessarily imply that temperatures are being recorded to a
``temperature-recording chart.'' Thus, the ``graduation'' and ``working
scale'' requirements in the current regulation do not apply to all
temperature-recording device records. The general term ``temperature-
recording device'' should be used when referring to the entire device
that records temperatures and the term ``temperature-recording chart''
should be used when referring to an actual chart that constitutes the
mechanism by which the temperature-recording device records processing
temperatures. The ``graduation'' and ``working scale'' requirements
specified in the current regulation are still applicable to the
``temperature-recording chart,'' when used as the mechanism for
recording processing temperatures.
FDA, therefore, is proposing to revise Sec. 113.40(a)(2), (b)(2),
(c)(2), (d)(2), (e)(2), (f)(2), and (g)(1)(i)(b) to provide flexibility
for processors to use temperature-recording device advanced technology,
to update terminology to reflect current and appropriate use of terms
such as ``temperature-recording device'' and ``temperature-recording
chart,'' to replace the terms ``mercury-in-glass thermometer'' and
[[Page 11995]]
``thermometer'' with ``temperature-indicating device,'' to replace the
term ``bulb'' with ``sensor'' (discussed later in this document), and
to clarify the requirements for temperature-recording devices and the
records created by the devices as follows:
Temperature-recording device. Each retort, or product sterilizer,
shall have an accurate temperature-recording device that records
temperatures to a permanent record, such as a temperature-recording
chart.
Analog or graphical recordings. Temperature-recording devices that
create analog or graphical recordings may be used. Temperature-
recording devices that record to charts shall be used only with the
appropriate chart. Each chart shall have a working scale of not more
than 55 [deg]F per inch (12 [deg]C per centimeter) within a range of 20
[deg]F (10 [deg]C) of the process temperature. Chart graduations shall
not exceed 2 [deg]F (1 [deg]C) within a range of 10 [deg]F (5 [deg]C)
of the process temperature. Temperature-recording devices that create
multipoint plottings of temperature readings shall record the
temperature at intervals that will assure that the parameters of the
process time and process temperature have been met.
Digital recordings. Temperature-recording devices, such as data
loggers, that record numbers or create other digital recordings may be
used. Such a device shall record the temperature at intervals that will
assure that the parameters of the process time and process temperature
have been met.
5. Sensors
FDA is proposing to revise Sec. 113.40(a), (b), (c), (d), (e),
(f), and (g)(1) by replacing the term ``bulb'' or ``bulb or sensor''
with the general term ``sensor'' when referring generally to the
sensing element of temperature-indicating devices, temperature-
recording devices, and temperature-controlling devices. The sensing
element of a mercury-in-glass thermometer is called a ``bulb'' in the
current regulations. The term ``sensor'' encompasses ``bulb'' as well
as other types of temperature-indicating device sensing elements, which
are not bulbs. In the proposed regulation, the inclusive term
``sensor'' is used when referring to the sensor portion of a
temperature-indicating device, which may be the bulb of a mercury-in
glass thermometer, or to the sensing element or probe of a temperature-
recording device or temperature-controlling device, which may include a
mercury-in-glass thermometer as a component of the device.
FDA is proposing to revise Sec. 113.40(b)(2) to clarify that, for
still retort systems that pressure process in water and are equipped
with combination recorder-controller sensors, the temperature recorder-
controller sensors shall be located where the recorded temperature is
an accurate measurement of the scheduled process temperature and is not
affected by the heating media. Current Sec. 113.40(b)(2) indicates
specific requirements for placement of sensors for recorder-
controllers, as follows: ``The recording-thermometer bulb should be
located adjacent to the bulb of the mercury-in-glass thermometer,
except in the case of a vertical retort equipped with a combination
recorder-controller. In such vertical retorts, the temperature
recorder-control bulb shall be located at the bottom of the retort
below the lowest crate rest in such a position that the steam does not
strike it directly. In horizontal retorts, the temperature recorder-
control bulb shall be located between the water surface and the
horizontal plane passing through the center of the retort so that there
is no opportunity for direct steam impingement on the control bulb.''
These requirements for placement of combination recorder-controller
sensors were intended to ensure accurate measurement of the scheduled
process temperature and were helpful specific directives for sensor
placement when the regulations were published in 1973, based on retort
designs at that time. However, it may be technologically feasible to
comply with the specific requirements of the current regulation, but
place the sensor in a location that does not accurately measure the
scheduled process temperature. Thus, although the specific sensor
location requirements of current Sec. 113.40(b)(2) are still valid,
FDA believes further clarification is needed to ensure that combination
recorder-controller sensors are located where the recorded temperature
is an accurate measurement of the scheduled process temperature and is
not affected by the heating media. FDA is proposing to provide this
clarification in new Sec. 113.40(b)(2)(iv) as follows:
The temperature-recording device may be combined with the
steam controller and may be a combination recording-controlling
instrument. For a vertical retort equipped with a combination recorder-
controller, the temperature recorder-controller sensor shall be located
at the bottom of the retort below the lowest crate rest in such a
position that the steam does not strike it directly. For a horizontal
retort equipped with a combination recorder-controller, the temperature
recorder-controller sensor shall be located between the water surface
and the horizontal plane passing through the center of the retort so
that there is no opportunity for direct steam impingement on the
sensor. For all still retort systems that pressure process in water and
are equipped with combination recorder-controllers, the temperature
recorder-controller sensors shall be located where the recorded
temperature is an accurate measurement of the scheduled process
temperature and is not affected by the heating media. Air-operated
temperature controllers should have adequate filter systems to ensure a
supply of clean, dry air.
FDA is proposing to clarify in Sec. 113.40(b)(9) that a sensor, in
addition to a gage, water glass, or petcock, may be used to determine
the water level in the retort during operation. For some water level
indictors, the term ``sensor'' may more appropriately describe the
mechanism that measures or detects the water level.
FDA is proposing to revise Sec. 113.40(e)(1) to clarify
requirements for placement of sensors of temperature-indicating devices
in discontinuous agitating retorts used for pressure processing in
water, i.e., a water immersion processing system. Current Sec.
113.40(e)(1) requires, ``Bulbs of indicating thermometers shall be
installed either within the retort shell or in external wells attached
to the retort.'' However, this basic, unqualified requirement to place
sensors in the retort shell or in external wells may not be sufficient
to ensure proper placement of temperature-indicating device sensors in
discontinuous agitating retorts used for pressure processing in water.
Current Sec. 113.40(b)(1), relating to pressure processing in water in
still retorts, also a water immersion process, clarifies that, ``Bulbs
of indicating thermometers shall be located in such a position that
they are beneath the surface of the water throughout the process * * *
this entry should be made in the side at the center, and the
thermometer bulb shall be inserted directly into the retort shell * * *
the thermometer bulbs shall extend directly into the water a minimum of
at least 2 inches without a separable well or sleeve.'' This type of
clarification relating to placement of temperature-indicating device
sensors in still retorts used for pressure processing in water also
applies to discontinuous retorts for pressure processing in water.
Thus, FDA is proposing to revise Sec. 113.40(e)(1) (proposed Sec.
113.40(e)(1)(v)) by adding clarifying language relating to temperature-
indicating device sensor
[[Page 11996]]
placement, similar to current Sec. 113.40(b)(1), as follows:
Each temperature-indicating device shall be installed
where it can be accurately and easily read. The sensor of the
temperature-indicating device shall be installed either within the
retort shell or in an external well attached to the retort. Sensors of
temperature-indicating devices shall be located in such a position that
they are beneath the surface of the water throughout the process. This
entry should be made in the side at the center, and the temperature-
indicating device sensor shall be inserted directly into the retort
shell. The temperature-indicating device sensor shall extend directly
into the water a minimum of at least 2 inches (5.1 centimeters) without
a separable well or sleeve. If a separate well or sleeve is used, there
must be adequate circulation to ensure accurate temperature
measurements. The temperature-indicating device--not the temperature-
recording device--shall be the reference instrument for indicating the
processing temperature.
6. Vents
FDA is proposing to revise Sec. 113.40(a)(12) to clarify that the
``installations and operating procedures'' in Sec. 113.40(a)(12)(i)(a)
through (a)(12)(i)(d) and (a)(12)(ii)(a) and (a)(12)(ii)(b) do not
apply to systems that use dividers between layers of containers.
Current Sec. 113.40(a)(12) states, in part, ``Some typical
installations and operating procedures reflecting the requirements of
this section for venting still retorts are given in paragraph
(a)(12)(i)(a) through (a)(12)(i)(d) and (a)(12)(ii)(a) and
(a)(12)(ii)(b) of this section.'' However, the placement of dividers
between layers of containers in a still retort system was not a
``typical installation or operating procedure'' at the time the
regulations were published in 1973. The venting procedures in current
Sec. 113.40(a)(12) were based on heat penetration studies in retort
systems without dividers and may be inadequate when dividers are placed
between layers of containers. The dividers may interfere with heat
distribution. Therefore, use of venting schedules developed for retorts
without dividers may not be appropriate for retorts with dividers
because such schedules may not be adequate to ensure that all areas of
the retort, and thus all containers in the retort, reach the required
processing temperature. FDA is proposing to add the phrase ``without
divider plates'' to the last sentence of Sec. 113.40(a)(12) as
follows:
Some typical installations and operating procedures
reflecting the requirements of this section for venting still retorts
without divider plates are given in paragraph (a)(12)(i)(a) through
(a)(12)(i)(d) and (a)(12)(ii)(a) and (a)(12)(ii)(b) of this section.
As required in current Sec. 113.40(a)(12)(iii), other
installations and operating procedures, such as still retorts with
divider plates, may be used if the processor has evidence, on file, in
the form of heat distribution data that its installations and operating
procedures accomplish adequate venting of air. Such documentation is
likely to include heat distribution studies conducted and documented by
the processor to show that the process temperature will be reached with
the dividers in place.
7. Screens
Current Sec. 113.40(b)(8) states, in part, ``Screens should be
installed over all drain openings.'' Current Sec. 113.40(b)(10)(ii)
states, in part, ``The suction outlets should be protected with
nonclogging screens to keep debris from entering the circulating
system.'' These provisions are intended to advise processors that they
are responsible for evaluating their water circulation systems and for
ensuring that drain openings and suction outlets do not become clogged
and prevent proper water circulation and proper heat distribution.
Although the current regulation is expressed as a recommendation,
rather than a requirement, processors are responsible for ensuring
proper heat distribution during processing and, therefore, must ensure
that heat distribution is not hampered by clogged drains or suction
outlets. FDA is proposing to revise Sec. 113.40(b)(8) and
113.40(b)(10)(ii) to clarify the requirement, as follows:
Drain valve. A nonclogging, water-tight valve shall be
used. A screen shall be installed or other suitable means shall be used
on all drain openings to prevent clogging.
Water circulation. When a water circulating system is used
for heat distribution, it shall be installed in such a manner that
water will be drawn from the bottom of the retort through a suction
manifold and discharged through a spreader which extends the length of
the top of the retort. The holes in the water spreader shall be
uniformly distributed and should have an aggregate area not greater
than the cross-section area of the outlet line from the pump. The
suction outlets shall be protected with nonclogging screens or other
suitable means shall be used to keep debris from entering the
circulating system. The pump shall be equipped with a pilot light or
other signaling device to warn the operator when it is not running, and
with a bleeder to remove air when starting operations. Alternative
methods for circulation of water in the retort may be used when
established by a competent authority as adequate for even heat
distribution.
8. Air Supply and Controls and Water Circulation
FDA is proposing editorial changes to Sec. 113.40(e)(6). At the
beginning of the first complete sentence, the word ``Means'' is changed
to ``A means'' and the sentence was changed from a compound sentence to
two simple sentences. FDA also is proposing to renumber Sec.
113.40(e)(6) as Sec. 113.40(e)(6)(i), to read as follows:
Air supply and controls. A means shall be provided for
introducing compressed air at the proper pressure and rate. The proper
pressure shall be controlled by an automatic pressure control unit. A
check valve shall be provided in the air supply line to prevent water
from entering the system.
FDA is proposing to revise Sec. 113.40(e)(6) to include
requirements for water circulation pressure processing in water in
discontinuous agitating water retorts, similar to the requirements in
current Sec. 113.40(b)(10)(ii) for pressure processing in water in
still retorts. Current Sec. 113.40(b) and (e) both establish equipment
and procedures for pressure processing in water. Section 113.40(b)
applies to still retorts and Sec. 113.40(e) applies to discontinuous
agitating retorts. The retort systems are operationally similar in that
they use water under pressure, which must be circulated to ensure
appropriate heat distribution. FDA considers the water circulation
requirements in Sec. 113.40(b) for still retorts also apply to
discontinuous agitating retorts. Because they are basic procedures for
assuring even heat distribution when pressure processing in water, FDA
currently considers these requirements when evaluating scheduled
processes for pressure processing in water in discontinuous agitating
retorts. FDA is proposing to clarify the water circulation procedures
for pressure processing in water in discontinuous agitating retorts by
adding new Sec. 113.40(e)(6)(ii) as follows:
Water circulation. When a water circulating system is used
for heat distribution, it shall be installed in such a manner that
water will be drawn from the bottom of the retort through a suction
manifold and discharged through a spreader which extends the
[[Page 11997]]
length of the top of the retort. The holes in the water spreader shall
be uniformly distributed and should have an aggregate area not greater
than the cross-section area of the outlet line from the pump. The
suction outlets shall be protected with nonclogging screens or other
suitable means shall be used to keep debris from entering the
circulating system. The pump shall be equipped with a pilot light or
other signaling device to warn the operator when it is not running, and
with a bleeder to remove air when starting operations. Alternative
methods for circulation of water in the retort may be used when
established by a competent authority as adequate for even heat
distribution.
9. Drain Valve and Water Level Indicator
FDA is proposing to revise Sec. 113.40(e) to include requirements
for the drain valve and water level indicator in discontinuous
agitating water retorts, similar to the requirements in current Sec.
113.40(b)(8) and (b)(9), respectively, for pressure processing in water
in still retorts. As previously explained, the retort systems for which
equipment and procedures are established Sec. 113.40(b) and (e) are
operationally similar in that they use water under pressure. The basic
requirements for the drain valve and water level indicator in Sec.
113.40(b) for still retorts also should apply to discontinuous
agitating retorts. FDA is proposing to add new Sec. 113.40(e)(7) for
drain valve, consistent with proposed, revised Sec. 113.40(b)(8),
discussed previously in this document, and is proposing new Sec.
113.40(e)(8) for water level indicator, consistent with proposed,
revised Sec. 113.40(b)(9), as follows:
Drain valve. A nonclogging, water-tight valve shall be
used. A screen shall be installed or other suitable means shall be used
on all drain openings to prevent clogging.
Water level indicator. There shall be a means of
determining the water level in the retort during operation, e.g., by
using a sensor, gage, water glass, or petcock(s). Water shall cover the
top layer of containers during the entire come-up-time and processing
periods and should cover the top layer of containers during the cooling
periods. The operator shall check and record the water level at
intervals sufficient to ensure its adequacy.
Because FDA is proposing new Sec. 113.40(e)(7) and (e)(8), as
discussed previously in this document, we also are proposing to
renumber current Sec. 113.40(e)(7), relating to critical factors, as
Sec. 113.40(e)(9).
10. Temperature-Recording Device Sensors
Current 113.40(g)(1)(i)(b) requires that a temperature-recording
device shall be installed in the product at the holding-tube outlet
between the holding tube and the inlet to the cooler. In addition, to
comply with current Sec. 113.40(g)(4), processors must identify where
temperature is a critical factor in the scheduled process and must
measure and record the temperatures that are critical factors. For
example, when processing a non-liquid product or a product that
contains solid particles, heat penetration of the solid and liquid
portions may vary and the temperature at locations other than the
holding-tube outlet may be critical to ensure effective heat
penetration throughout the product. Processors must determine each
point in the process where temperature is a critical factor for either
the solid or liquid portion of the product and must place temperature-
recording device sensors at those locations. Thus, processors must
determine where temperature measurements are critical, based on the
size and texture of particles in the food, and must locate sensors as
necessary to ensure that the process temperature is reached and
maintained throughout the process. FDA is proposing to clarify the
requirement for temperature-recording device sensors by adding the
following statement to Sec. 113.40(g)(1)(i)(b):
Additional temperature-recording device sensors shall be
located at each point where temperature is specified as a critical
factor in the scheduled process.
11. Flow Control
FDA is proposing to revise terminology in Sec. 113.40(g)(1)(i)(f)
by changing the title of the section from ``Metering pump'' to ``Flow
control'' by replacing the terms ``metering pump'' and ``speed
adjusting device'' with ``flow controlling device,'' and by replacing
the term ``speed changes'' with ``flow adjustments.'' The broad term
``flow controlling device'' encompasses ``metering pump'' and ``speed
adjusting device'' as well as other terms that may be used, such as
metering device or flow control meter, to describe or identify
equipment used to control product flow in the processing system.
Similarly, use of the term ``flow adjustments'' is consistent with and
broadly describes the function of flow controlling devices. The
proposed revision of the title of the section to ``Flow control'' is
consistent with the terminology changes within the text of proposed
Sec. 113.40(g)(1)(i)(f).
B. Containers (Sec. 113.60)
Current Sec. 113.60(a) requires processors to ensure proper
closure and to check for closure defects. This responsibility should
have extended to postprocess handling. However, current Sec. 113.60(a)
does not specifically address postprocess handling and current Sec.
113.60(d) relating to postprocess handling recommends, but does not
require, processors to design and operate automatic equipment used in
handling filled containers to preserve the can seam and container
closure integrity. Container handling equipment, including automated
and non-automated equipment, must be of appropriate equipment design
and construction, operated to ensure container closure integrity, and
replaced or repaired if defective to ensure proper container closure.
Otherwise, container handling equipment may be the source of damage to
the can seam and may prevent proper seam closure. Improper seam
closures may lead to contamination of the previously sterilized product
in the can. FDA is proposing to revise Sec. 113.60(d) to change the
term ``automatic equipment'' to ``container handling equipment,'' to
clarify that container handling equipment used in handling filled
containers shall be designed, constructed, and operated to preserve can
seam or other container closure integrity, and to clarify that
processors must check and, as necessary, repair or replace the
container handling equipment, including conveyors and non-automated
equipment, to ensure that they do not damage the containers and
container closures as follows:
Postprocess handling. Container handling equipment used in
handling filled containers shall be designed, constructed, and operated
to preserve the can seam or other container closure integrity.
Container handling equipment, including automated and non-automated
equipment, shall be checked at sufficient frequency and repaired or
replaced as necessary to prevent damage to containers and container
closures. When cans are handled on belt conveyors, the conveyors should
be constructed to minimize contact by the belt with the double seam,
i.e., cans should not be rolled on the double seam. All worn and frayed
belting, can retarders, cushions, etc. should be replaced with new
nonporous material. All tracks and belts that come into contact with
the can seams should be thoroughly scrubbed and sanitized at intervals
of sufficient frequency to avoid product contamination.
[[Page 11998]]
C. Establishing Scheduled Processes (Sec. 113.83)
Current Sec. 113.83 states, ``The type, range, and combination of
variations encountered in commercial production shall be adequately
provided for in establishing the scheduled process.'' Reprocessing of a
product and blending a previously processed product into a new
formulation are variations that may affect the adequacy of the
scheduled process and, therefore, must be carefully evaluated and
adequately addressed in the scheduled process. For example, because
starch, when heated, is gelatinized, a processed starchy food may have
a different viscosity than the same starchy food prior to processing.
When a previously processed starchy food is blended or reprocessed,
because of physical changes in the characteristics of the food, the
scheduled process used for the starchy food prior to processing may not
be adequate for the same food after processing. Thus, the scheduled
process must be established based on the specific food used as the
starting material for each specific process, i.e., when a reprocessed
or a previously processed product is blended into a new formulation,
the scheduled process must be specific for that situation. FDA is
proposing to clarify this requirement by revising Sec. 113.83 to
include the statement, ``When a product is reprocessed or a previously
processed product is blended into a new formulation, this condition
must be covered in the scheduled process.''
D. Operations in the Thermal Processing Room (Sec. 113.87)
FDA is proposing to revise Sec. 113.87(c) by inserting the term
``accurately'' in the first sentence to clarify that ``The initial
temperature of the contents of the containers to be processed shall be
accurately determined and recorded with sufficient frequency to ensure
that the temperature of the product is no lower than the minimum
initial temperature specified in the scheduled process.'' FDA is adding
this term to emphasize that initial temperature determinations must be
accurate, as determined by sufficiently frequent tests of the
temperature-indicating device for accuracy against an accurate
calibrated reference device. FDA also is proposing to add in Sec.
113.87(c), ``The temperature-indicating device used to determine the
initial temperature shall be tested for accuracy against an accurate
calibrated reference device at sufficient frequency to ensure that
initial temperature measurements are accurate. Records of the accuracy
tests shall be signed or initialed, dated, and maintained.'' Although
FDA believes it should be understood that initial temperature
measurements are expected to be accurate when taken and, therefore, the
temperature-indicating device used for initial temperatures must be
accurate, the proposed clarifications ensure consistency in
interpretation of the requirements of Sec. 113.87(c).
FDA is proposing to revise Sec. 113.87(e) to replace the term
``recording-temperature charts'' with ``temperature-recording device
records'' to ensure consistency with the changes in terminology
relating to the use of the term ``charts,'' discussed previously in
this document in changes to proposed revised Sec. 113.40. FDA also is
proposing to change the recommendation for clock times to reasonably
correspond to the time of the day to a requirement by changing the word
``should'' to ``shall.'' Correlation of records with the time the
records were created and with the time of the processing cycle is
essential for evaluating time and temperature correlations of the
scheduled process. This revision also is consistent with the
requirement of Sec. 113.100(a), ``Processing and production
information shall be