Airworthiness Directives; Boeing Model 737-200, -300, -400, and -500 Series Airplanes, 252-256 [E6-22462]
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TABLE 3.—MATERIAL INCORPORATED
BY REFERENCE—Continued
EMBRAER service bulletin
Revision
level
190–21–0004 ....
Original
Date
The Director of the Federal Register
approved the incorporation by reference
of a certain publication listed in the AD
as of February 8, 2007.
You may examine the AD
docket on the Internet at https://
dms.dot.gov or in person at the Docket
Management Facility, U.S. Department
of Transportation, 400 Seventh Street,
SW., Nassif Building, Room PL–401,
Washington, DC.
Contact Boeing Commercial
Airplanes, P.O. Box 3707, Seattle,
Washington 98124–2207, for the service
information identified in this AD.
ADDRESSES:
December 2,
2005.
Issued in Renton, Washington, on
December 21, 2006.
Ali Bahrami,
Manager, Transport Airplane Directorate,
Aircraft Certification Service.
[FR Doc. E6–22464 Filed 1–3–07; 8:45 am]
BILLING CODE 4910–13–P
FOR FURTHER INFORMATION CONTACT:
DEPARTMENT OF TRANSPORTATION
Federal Aviation Administration
14 CFR Part 39
Wayne Lockett, Aerospace Engineer,
Airframe Branch, ANM–120S, FAA,
Seattle Aircraft Certification Office,
1601 Lind Avenue, SW., Renton,
Washington 98057–3356; telephone
(425) 917–6447; fax (425) 917–6590.
[Docket No. FAA–2005–22629; Directorate
Identifier 2005–NM–089–AD; Amendment
39–14867; AD 2006–26–09]
SUPPLEMENTARY INFORMATION:
RIN 2120–AA64
You may examine the airworthiness
directive (AD) docket on the Internet at
https://dms.dot.gov or in person at the
Docket Management Facility office
between 9 a.m. and 5 p.m., Monday
through Friday, except Federal holidays.
The Docket Management Facility office
(telephone (800) 647–5227) is located on
the plaza level of the Nassif Building at
the street address stated in the
ADDRESSES section.
Airworthiness Directives; Boeing
Model 737–200, –300, –400, and –500
Series Airplanes
Federal Aviation
Administration (FAA), Department of
Transportation (DOT).
ACTION: Final rule.
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AGENCY:
SUMMARY: The FAA is adopting a new
airworthiness directive (AD) for certain
Boeing Model 737–200, –300, –400, and
–500 series airplanes. This AD requires
a one-time inspection of the frames
between station 360 and station 907 to
determine if a subject support bracket
for the air conditioning outlet extrusion
is installed, and related repetitive
investigative actions and repair if
necessary. This AD also provides an
optional preventive modification that
ends the repetitive investigative actions.
This AD also requires a one-time postmodification/repair inspection for
cracking of each repaired/modified
frame. This AD results from numerous
reports indicating that frame cracks
have been found at the attachment holes
for support brackets for the air
conditioning outlet extrusion. We are
issuing this AD to detect and correct
such cracking, which, if the cracking
were to continue to grow, could result
in a severed frame. A severed frame,
combined with existing multi-site
damage at the stringer 10 lap splice,
could result in rapid decompression of
the airplane.
DATES: This AD becomes effective
February 8, 2007.
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Examining the Docket
Discussion
The FAA issued a notice of proposed
rulemaking (NPRM) to amend 14 CFR
part 39 to include an AD that would
apply to certain Boeing Model 737–200,
–300, –400, and –500 series airplanes.
That NPRM was published in the
Federal Register on October 6, 2005 (70
FR 58358). That NPRM proposed to
require a one-time inspection of frames
between station 360 and station 907 to
determine if a subject support bracket
for the air conditioning outlet extrusion
is installed, and related repetitive
investigative actions and repair if
necessary. That NPRM also proposed to
provide an optional preventive
modification that would end the
repetitive investigative actions. That
NPRM also proposed to require a onetime post-modification/repair
inspection for cracking of each repaired/
modified frame.
Comments
We provided the public the
opportunity to participate in the
development of this AD. We have
considered the comments received.
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Request To Extend Certain Compliance
Times
KLM Royal Dutch Airlines (KLM),
and the Air Transport Association
(ATA), on behalf of United Airlines
(UAL) and US Airways, ask that the
compliance time for the inspection be
changed to coincide with scheduled
maintenance checks.
UAL notes that the 6,000–flight-cycle
interval for the post-modification/repair
inspection (between 18,000 and 24,000
flight cycles) does not fall into a
compatible maintenance opportunity.
UAL states that, when given the
opportunity by Boeing to review the
preliminary service bulletin, the
requirement for this inspection was
‘‘within 30,000 flight cycles.’’ UAL asks
if there is an alternative inspection
method, such as an open hole eddy
current inspection, which would extend
the 6,000–flight-cycle repetitive
inspection interval to 9,000 flight cycles
to align with a heavy maintenance
check.
US Airways adds that the repeat
inspection interval will have an adverse
impact on operations. US Airways also
adds that the repeat inspection interval
seems to be arbitrary and unreasonable,
and it imposes undue costs to the
airline. US Airways has been addressing
this issue since 1999, and notes that the
existing maintenance program currently
has a repeat inspection interval of
12,500 flight hours or approximately
9,375 flight cycles for the inspection for
frame cracks in this location. US
Airways adds that the inspection
program has proven adequate to find
and repair these cracks before they have
an adverse impact on the structural
integrity of the airplane. US Airways
concludes that the increased inspection
interval mentioned previously also
minimizes impact to fleet operations,
while still maintaining a sufficient level
of safety. US Airways requests that the
repeat inspection interval be increased
to align with the existing scheduled
heavy maintenance visits.
KLM states that page 3 of the NPRM,
under ‘‘Relevant Service Information,’’
specifies a compliance time of 5,000
flight cycles after the date of the service
bulletin for the initial inspection, and
an interval of 6,000 flight cycles for the
repetitive inspections. KLM adds that
the inspection is applicable to all
frames, which amounts to 35 frames on
the left- and right-hand sides, for a total
of 70 inspection areas on a Boeing
Model 737–300 airplane. Due to the
extent of this work, the inspection in the
NPRM must be accomplished during a
planned maintenance check, preferably
a D-check when the support brackets are
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accessible. Based on the current
inspection interval, the inspection must
be accomplished during a C-check,
which necessitates additional work.
KLM asks if we have considered
possible cycle interval changes in order
to relieve the economic burden of this
inspection.
We agree with the commenters’
request to extend the inspection
interval. We have worked with Boeing
to expand the standard analysis
methodology to better model service
experience. The new analysis
methodology allows for longer
compliance times and longer grace
periods for airplanes that did not have
lower row lap splice cracking concerns.
The new compliance times are
identified in paragraph 1.E.,
‘‘Compliance,’’ of Revision 1 of Boeing
Special Attention Service Bulletin 737–
53–1216, dated June 8, 2006. The new
compliance times for the initial general
visual, medium frequency eddy current
(MFEC) and high frequency eddy
current (HFEC) inspections, as
applicable, are prior to the
accumulation of 40,000 total flight
cycles, or within 5,000 or 9,000 flight
cycles (depending on the airplane
configuration) after issuance of the
service bulletin, whichever occurs later.
The service bulletin specifies a
repetitive interval (for all subject
frames) of 9,000 flight cycles. We have
reviewed the procedures in Revision 1
and have determined that they are
essentially the same as those in the
original issue of the service bulletin
(which was referenced in the NPRM).
The effectivity section in Revision 01
shows changes of airplane operators;
however, Revision 01 does not
necessitate additional work. Therefore,
we have revised this AD to refer to
Revision 1 of the service bulletin as the
appropriate source of service
information for accomplishing the
required actions at the new extended
compliance times. We have also added
a statement to paragraph (l) of this AD
that gives credit for actions
accomplished before the effective date
of this AD in accordance with the
original issue of the service bulletin.
Request To Adopt an Alternative
Compliance/Inspection Schedule
Southwest Airlines (SWA) requests
that we consider an alternative
inspection method—an external
detailed visual inspection—that would
extend the grace period from 5,000
flight cycles to a total of 10,000 flight
cycles, particularly for airplanes that are
not susceptible to multi-site damage.
SWA notes that the areas of inspection
are not easily accessible as those areas
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are located behind the overhead bins.
SWA adds that the majority of operators
do not have convenient scheduled
maintenance visits that result in access
to the interior area behind the overhead
bins within a span of 5,000 or 6,000
flight cycles. SWA suggests revising the
repetitive inspection requirements
(every 6,000 flight cycles) to longer
thresholds (every 10,000 flight cycles)
for airplanes over 30,000 flight cycles,
provided that the external inspections
are being accomplished. SWA proposes
an alternative inspection option for
those airplanes that are not susceptible
to multi-site damage, as follows:
• Airplanes with less than 40,000
total flight cycles.
• Airplanes on which Boeing Service
Bulletin 737–53A1177, Revision 6, has
been done for lap joint repairs,
including window belt replacements.
• Airplanes having line numbers
2553 and above, on which the lower
row of fasteners of the stringer 10 lap
joint is not susceptible to cracking.
SWA provided an example of an
alternative compliance/inspection table,
which could be used for airplanes
having over 30,000 flight cycles.
We agree partially with the
commenter’s request. As stated
previously under ‘‘Request to Extend
Certain Compliance Times,’’ we have
changed the compliance time in the AD
to allow for better maintenance
scheduling for operators. However, in
order for operators to accomplish an
inspection that is not specified in the
AD, they must request and receive
approval of an alternative method of
compliance (AMOC) in accordance with
paragraph (m) of this AD. This is
necessary so that we can make a specific
determination that an alternative
inspection does or does not address the
identified unsafe condition. If, after
reviewing the changes included in this
AD, SWA still wants to pursue the
alternative inspection proposal, it can
request an AMOC.
Request To Change Paragraph (f) of
This AD
Boeing asks that the second sentence
in paragraph (f) of the NPRM be
changed to eliminate the reference to
‘‘part number (P/N) 65C7021.’’ Boeing
reiterated the wording in that sentence
and suggested it be changed to read,
‘‘Subject support brackets are attached
to the frame with two rivets.’’ Boeing
states that this change is required
because the P/N may not be visible or
even exist on the bracket, but the
brackets can be easily identified by the
number of fasteners attaching them to
the frame. The structural detail of
concern in the referenced service
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253
bulletin is the two fastener attachments.
There are some air conditioning
brackets (not having P/N 65C7021–( ))
attached to the frame with three or more
fasteners, but there is no known
cracking at these locations.
We agree with the commenter’s
request for the reasons provided by the
commenter. We have changed paragraph
(f) of this AD accordingly.
Request To Clarify Which Frames
Require Inspection
ATA, on behalf of Alaska Airlines,
requests clarification of inspection
requirements. Alaska states that the
NPRM is not clear on the inspection
requirements for the subject frames, and
asks that clarification be provided in the
final rule. Alaska also asks if access/
identification of the brackets at the
frame locations specified in the
referenced service bulletin is required.
In addition, Alaska asks for
clarification of the requirements for the
optional preventive modification
specified in paragraph (i) of the NPRM.
Alaska states that the frames that do not
require inspection may have two rivet
attachments.
We agree that clarification is needed
for the reason provided by the
commenter. The frames between
stations 360 and 907 that have a support
bracket with a two-rivet configuration
attached need to be identified and
inspected. The specific bracket does not
need to be identified by part number.
Inspection of the frames at stations 540,
663.75, 685, and 727 is not necessary. In
addition, inspection of the frames at
stations 616 and 601 on Model 737–200/
–300/–400/–500 airplanes and the
frames at stations 578 and 601 on Model
737–400 airplanes is not necessary.
These frames are not susceptible to
cracking at the bracket attachment. The
optional preventive modification is not
necessary for frames not susceptible to
cracking. We have revised paragraph (f)
of this AD to clarify the frames that do
require an inspection. The change for
paragraph (f) of this AD also clarifies the
provision for the optional preventive
modification as specified in paragraph
(i) of this AD.
Request To Include Previously
Repaired Frames
United Airlines (UAL) states that
neither the referenced service bulletin
nor the NPRM addresses the disposition
of a frame that has been repaired
previously per the structural repair
manual (SRM). UAL adds that
inspection requirements are included in
the service bulletin, but the corrective
action necessary for cracking found
during an inspection of a frame repaired
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previously per the SRM is not included.
In addition, an option to install a new
repair on a frame that was repaired
previously per the SRM in order to end
the repetitive inspection requirement is
not included.
We agree partially with the
commenter. We infer that the
commenter wants further instruction on
corrective action for discrepancies
found in previously repaired frames and
an option to install a new repair on
those frames. We understand that
installation of the generic frame repairs
described in the SRM may vary
extensively, depending on the original
damage being repaired; however,
guidelines do not exist to allow
evaluation of these frame repairs for
appropriate follow-on action. We agree
that guidelines could be created that
would allow the operator to evaluate the
frame repair that is installed currently
for appropriate follow-on actions. Such
guidelines could be evaluated for
issuance of an AMOC. Operators may
request approval of an AMOC for repairs
that are not identified in this AD under
the provisions of paragraph (m)(1) of
this AD. We have made no change to the
AD in this regard.
Request for Credit for Previously
Accomplished Actions
ATA, on behalf of Delta Airlines
(DAL), states that on August 20, 2002,
Boeing issued All Operator Message M–
7200–02–01292. The message specifies
accomplishing medium frequency eddy
current inspections of affected brackets
for airplanes with less than 30,000 total
flight cycles, or within 5,000 flight
cycles after issuance of the message,
whichever occurred later. The
inspections are to be repeated every
6,000 flight cycles (except where repairs
or modifications were installed). The
message also describes typical repairs
and a terminating modification. DAL
adds that neither the NPRM or the
referenced service bulletin refer to the
message or to the inspections and
repairs accomplished per the message.
DAL notes that this is a serious
omission, as operators have been
accomplishing inspections and repairs
per the message during the twenty-eight
months between issuance of the
message and issuance of the referenced
service bulletin. DAL states that credit
for inspection/repairs and modifications
accomplished in accordance with the
message should be given in the AD.
We agree with the commenter’s
request for the reasons provided. We
have reviewed Boeing Communication
M–7200–02–01292, dated August 20,
2002, and find that the procedures
therein are essentially the same as the
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procedures specified in the referenced
service bulletin. Therefore, we have
added a new paragraph (j) to the AD,
and re-identified subsequent
paragraphs, to give credit for actions
accomplished before the effective date
of this AD per the Boeing
communication. The Boeing
communication does not specify any
post repair or modification inspection,
therefore, operators are still required to
accomplish those actions required by
paragraph (k) of this AD.
Request To Increase Work Hours
KLM, and ATA, on behalf of UAL and
U.S. Airways, ask that the work hours
included in the Costs of Compliance
section of the NPRM be increased.
UAL states that there is an enormous
amount of open-up required to do the
inspection that is not taken into account
in the Costs of Compliance section of
the NPRM.
US Airways states that the cost
section does not accurately reflect the
actual cost of the NPRM to the airline
industry. U.S. Airways notes that the
frames between station 360 and station
907 are affected by the subject
inspection and encompass essentially
all of section 43 and section 46 of the
airplane. Passenger seats, passenger
service units, overhead bins, and
sidewall liners must be removed to
accommodate the inspection. This
excessive teardown of the interior
passenger cabin will add considerable
downtime to this inspection. These
interior passenger cabin items are not
routinely removed at the intervals
required by the initial inspection, nor
the repeat inspection intervals (6,000
flight cycles), identified by the NPRM.
Additionally, the Costs of Compliance
section does not reflect an accurate time
required to perform repairs should any
cracks be found. U.S. Airways requests
that the Costs of Compliance section be
revised to accurately reflect the impact
this NPRM would have on the industry
by including factors for interior tear
down and assembly for the initial and
repeat inspections, plus a more accurate
downtime cost incurred to accomplish
repairs.
KLM states that the work hours
specified for the preventive
modification and repair specified in the
Costs of Compliance section are
conservative. The estimated costs are
based upon the inspection itself, while
all activities to gain access to the
support brackets are not taken into
account. KLM adds that the work hours
required to gain access in accordance
with the referenced service bulletin are
conservative when taking into account
that passenger seats, service units,
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overhead stowage bins, and sidewall
lining need to be removed. KLM
requests that a more realistic number of
work hours be specified in the Costs of
Compliance section.
We do not agree with the commenters’
requests. The cost information below
describes only the direct costs of the
specific actions required by this AD.
Based on the best data available, the
manufacturer provided the number of
work hours (2 work hours per frame)
necessary to do the required actions.
This number represents the time
necessary to perform only the actions
actually required by this AD. We
recognize that, in doing the actions
required by an AD, operators may incur
incidental costs in addition to the direct
costs. The cost analysis in AD
rulemaking actions, however, typically
does not include incidental costs such
as the time required to gain access and
close up, time necessary for planning, or
time necessitated by other
administrative actions. Those incidental
costs, which may vary significantly
among operators, are almost impossible
to calculate. We have not changed the
AD in this regard.
We do not agree that the on-condition
costs specified in the NPRM for time
required to perform repairs if any cracks
are found is inaccurate. As we noted
above, the information provided by the
manufacturer is the latest information
we have, and that information has been
used as the time required to perform
repairs. We have not changed the AD in
this regard.
Conclusion
We have carefully reviewed the
available data, including the comments
received, and determined that air safety
and the public interest require adopting
the AD with the changes described
previously. These changes will neither
increase the economic burden on any
operator nor increase the scope of the
AD.
Costs of Compliance
There are about 2,131 airplanes of the
affected design in the worldwide fleet.
This AD affects about 938 airplanes of
U.S. registry. The inspection to identify
subject support brackets, and
subsequent MFEC and HFEC
inspections take about 2 work hours per
frame, with approximately 32 to 45
frames to be inspected per airplane, at
an average labor rate of $65 per work
hour. Based on these figures, the
estimated cost of the AD for U.S.
operators is between $3,902,080 and
$5,487,300, or between $4,160 and
$5,850 per airplane.
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The following table provides the
estimated costs for U.S. operators to
comply with the inspections of each
frame for cracking, the preventive
modification, and the repair specified in
this AD, at an average labor rate of $65
per work hour. Note that the estimated
cost specified in the table is per frame,
255
not per airplane, as it is unknown how
many frames on each airplane will have
a subject bracket installed.
ESTIMATED ON-CONDITION COSTS
Action
Work hours
Preventive modification .....................................................
Repair ................................................................................
Authority for This Rulemaking
Title 49 of the United States Code
specifies the FAA’s authority to issue
rules on aviation safety. Subtitle I,
Section 106, describes the authority of
the FAA Administrator. Subtitle VII,
Aviation Programs, describes in more
detail the scope of the Agency’s
authority.
We are issuing this rulemaking under
the authority described in Subtitle VII,
Part A, Subpart III, Section 44701,
‘‘General requirements.’’ Under that
section, Congress charges the FAA with
promoting safe flight of civil aircraft in
air commerce by prescribing regulations
for practices, methods, and procedures
the Administrator finds necessary for
safety in air commerce. This regulation
is within the scope of that authority
because it addresses an unsafe condition
that is likely to exist or develop on
products identified in this rulemaking
action.
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Regulatory Findings
We have determined that this AD will
not have federalism implications under
Executive Order 13132. This AD will
not have a substantial direct effect on
the States, on the relationship between
the national government and the States,
or on the distribution of power and
responsibilities among the various
levels of government.
For the reasons discussed above, I
certify that this AD:
(1) Is not a ‘‘significant regulatory
action’’ under Executive Order 12866;
(2) Is not a ‘‘significant rule’’ under
DOT Regulatory Policies and Procedures
(44 FR 11034, February 26, 1979); and
(3) Will not have a significant
economic impact, positive or negative,
on a substantial number of small entities
under the criteria of the Regulatory
Flexibility Act.
We prepared a regulatory evaluation
of the estimated costs to comply with
this AD and placed it in the AD docket.
See the ADDRESSES section for a location
to examine the regulatory evaluation.
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4
6
Operator-provided ............................................................
$608 .................................................................................
List of Subjects in 14 CFR Part 39
Air transportation, Aircraft, Aviation
safety, Incorporation by reference,
Safety.
Adoption of the Amendment
Accordingly, under the authority
delegated to me by the Administrator,
the FAA amends 14 CFR part 39 as
follows:
I
PART 39—AIRWORTHINESS
DIRECTIVES
1. The authority citation for part 39
continues to read as follows:
I
Authority: 49 U.S.C. 106(g), 40113, 44701.
§ 39.13
[Amended]
2. The Federal Aviation
Administration (FAA) amends § 39.13
by adding the following new
airworthiness directive (AD):
I
2006–26–09 Boeing: Amendment 39–14867.
Docket No. FAA–2005–22629;
Directorate Identifier 2005–NM–089–AD.
Effective Date
(a) This AD becomes effective February 8,
2007.
Affected ADs
(b) None.
Applicability
(c) This AD applies to Boeing Model 737–
200, –300, –400, and –500 series airplanes;
certificated in any category; as identified in
Boeing Special Attention Service Bulletin
737–53–1216, Revision 1, dated June 8, 2006.
Unsafe Condition
(d) This AD results from numerous reports
indicating that frame cracks have been found
at the attachment holes for support brackets
for the air conditioning outlet extrusion. We
are issuing this AD to detect and correct such
cracking, which, if the cracking were to
continue to grow, could result in a severed
frame. A severed frame, combined with
existing multi-site damage at the stringer 10
lap splice, could result in rapid
decompression of the airplane.
Compliance
(e) You are responsible for having the
actions required by this AD performed within
the compliance times specified, unless the
actions have already been done.
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Cost per
frame
Parts
Sfmt 4700
$260
998
Inspection to Determine Subject Support
Brackets
(f) Perform a one-time general visual
inspection of the frames between station 360
and station 907 to identify the support
brackets for the air conditioning outlet
extrusion attached with a two-rivet
configuration, in accordance with Part I of
the Accomplishment Instructions of Boeing
Special Attention Service Bulletin 737–53–
1216, Revision 1, dated June 8, 2006. Do this
inspection at the applicable time specified in
paragraph 1.E., ‘‘Compliance,’’ of the service
bulletin, except, where the service bulletin
specifies a compliance time after the issuance
of the service bulletin, this AD requires
compliance within the specified compliance
time after the effective date of this AD.
Repetitive Inspections for Cracking
(g) For each frame with a subject support
bracket identified during the inspection in
accordance with paragraph (f) of this AD:
Perform a medium-frequency eddy current
inspection for cracking of the frame around
the attachment rivets of the support bracket,
and a high-frequency eddy current inspection
for cracking of the frame adjacent to the
inboard fastener hole, by doing all the actions
specified in and in accordance with Part I of
the Accomplishment Instructions of Boeing
Special Attention Service Bulletin 737–53–
1216, Revision 1, dated June 8, 2006, except
for paragraph 3.B.2. of Part I (which was
already done in accordance with paragraph
(f) of this AD). Do the initial inspections at
the applicable time specified in paragraph
1.E., ‘‘Compliance,’’ of the service bulletin,
except, where the service bulletin specifies a
compliance time after the issuance of the
service bulletin, this AD requires compliance
within the specified compliance time after
the effective date of this AD. If no cracking
is found, repeat the inspections thereafter at
intervals not to exceed the repeat interval
specified in paragraph 1.E., ‘‘Compliance,’’ of
the service bulletin, until paragraph (h) or (i)
of this AD is done.
Repair
(h) For any frame in which cracking is
found during any inspection required by
paragraph (g) of this AD: Before further flight,
repair the cracking by doing all applicable
actions in accordance with Part III of the
Accomplishment Instructions of Boeing
Special Attention Service Bulletin 737–53–
1216, Revision 1, dated June 8, 2006. Then,
do paragraph (k) of this AD, at the time
specified in that paragraph. Doing this repair
ends the repetitive inspections required by
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paragraph (g) of this AD for each modified
frame.
Optional Preventive Modification
(i) For any frame on which a support
bracket for the air conditioning outlet
extrusion attached with a two-rivet
configuration is installed: Doing all actions
associated with the preventive modification
in accordance with Part II of the
Accomplishment Instructions of Boeing
Special Attention Service Bulletin 737–53–
1216, Revision 1, dated June 8, 2006, ends
the repetitive inspections required by
paragraph (g) of this AD for each modified
frame. Do the requirements of paragraph (k)
of this AD on each modified frame at the time
specified in that paragraph.
Actions Accomplished According to Related
Service Information
(j) Actions accomplished before the
effective date of this AD according to Boeing
Communication M–7200–02–01292, dated
August 20, 2002; are considered acceptable
for compliance with the corresponding
actions specified in paragraphs (f), (g), (h),
and (i) of this AD, as applicable.
Post-Modification/Repair Inspections
(k) For each frame repaired or modified in
accordance with paragraph (h), (i), or (j) of
this AD, as applicable: Within 24,000 flight
cycles after doing the modification/repair,
but after a minimum of 18,000 flight cycles
after doing the modification/repair, do onetime detailed inspections for cracking of the
repaired/modified frame, air conditioning
attach brackets, and stringer clips, by doing
all actions in accordance with Part IV of the
Accomplishment Instructions of Boeing
Special Attention Service Bulletin 737–53–
1216, Revision 1, dated June 8, 2006. If any
cracking is found during the postmodification/repair inspections, before
further flight, repair the cracking using a
method approved in accordance with
paragraph (m) of this AD.
pwalker on PROD1PC65 with RULES
Actions Accomplished Previously
(l) Inspections/modifications/repairs done
before the effective date of this AD in
accordance with Boeing Special Attention
Service Bulletin 737–53–1216, dated January
27, 2005, are acceptable for compliance with
the corresponding actions required by this
AD.
Alternative Methods of Compliance
(AMOCs)
(m)(1) The Manager, Seattle Aircraft
Certification Office (ACO), has the authority
to approve AMOCs for this AD, if requested
in accordance with the procedures found in
14 CFR 39.19.
(2) An AMOC that provides an acceptable
level of safety may be used for any repair
required by this AD, if it is approved by an
Authorized Representative for the Boeing
Commercial Airplanes Delegation Option
Authorization Organization who has been
authorized by the Manager, Seattle ACO, to
make those findings. For a repair method to
be approved, the repair must meet the
certification basis of the airplane, and the
approval must specifically refer to this AD.
VerDate Aug<31>2005
00:35 Jan 04, 2007
Jkt 211001
(3) Before using any AMOC approved in
accordance with 14 CFR 39.19 on any
airplane to which the AMOC applies, notify
the appropriate principal inspector in the
FAA Flight Standards Certificate Holding
District Office.
Material Incorporated by Reference
(n) You must use Boeing Special Attention
Service Bulletin 737–53–1216, Revision 1,
dated June 8, 2006, to perform the actions
that are required by this AD, unless the AD
specifies otherwise. The Director of the
Federal Register approved the incorporation
by reference of this document in accordance
with 5 U.S.C. 552(a) and 1 CFR part 51.
Contact Boeing Commercial Airplanes, P.O.
Box 3707, Seattle, Washington 98124–2207,
for a copy of this service information. You
may review copies at the Docket Management
Facility, U.S. Department of Transportation,
400 Seventh Street SW., Room PL–401,
Nassif Building, Washington, DC; on the
Internet at https://dms.dot.gov; or at the
National Archives and Records
Administration (NARA). For information on
the availability of this material at the NARA,
call (202) 741–6030, or go to https://
www.archives.gov/federal_register/
code_of_federal_regulations/
ibr_locations.html.
Issued in Renton, Washington, on
December 21, 2006.
Ali Bahrami,
Manager, Transport Airplane Directorate,
Aircraft Certification Service.
[FR Doc. E6–22462 Filed 1–3–07; 8:45 am]
BILLING CODE 4910–13–P
Federal Aviation Administration
14 CFR Part 39
[Docket No. FAA–2006–25389; Directorate
Identifier 2006–NM–059–AD; Amendment
39–14870; AD 2006–26–12]
RIN 2120–AA64
Federal Aviation
Administration (FAA), Department of
Transportation (DOT).
ACTION: Final rule.
AGENCY:
The FAA is superseding an
existing airworthiness directive (AD),
which applies to all Airbus Model
A330, A340–200, and A340–300 series
airplanes. That AD currently requires
repetitive inspections of a certain
bracket that attaches the flight deck
instrument panel to the airplane
structure; replacement of the bracket
with a new, improved bracket; and
related investigative and corrective
actions if necessary. This new AD
SUMMARY:
Fmt 4700
You may examine the AD
docket on the Internet at https://
dms.dot.gov or in person at the Docket
Management Facility, U.S. Department
of Transportation, 400 Seventh Street
SW., Nassif Building, Room PL–401,
Washington, DC.
Contact Airbus, 1 Rond Point Maurice
Bellonte, 31707 Blagnac Cedex, France,
for service information identified in this
AD.
Tim
Backman, Aerospace Engineer,
International Branch, ANM–116,
Transport Airplane Directorate, FAA,
1601 Lind Avenue, SW., Renton,
Washington 98057–3356; telephone
(425) 227–2797; fax (425) 227–1149.
FOR FURTHER INFORMATION CONTACT:
Airworthiness Directives; Airbus Model
A330, A340–200, and A340–300 Series
Airplanes
Frm 00010
This AD becomes effective
February 8, 2007.
The Director of the Federal Register
approved the incorporation by reference
of certain publications listed in the AD
as of February 8, 2007.
On April 25, 2005 (70 FR 13345,
March 21, 2005), the Director of the
Federal Register approved the
incorporation by reference of Airbus
Service Bulletin A330–25–3227,
including Appendix 01, dated June 17,
2004; and Airbus Service Bulletin
A340–25–4230, including Appendix 01,
dated June 17, 2004.
DATES:
ADDRESSES:
DEPARTMENT OF TRANSPORTATION
PO 00000
requires replacement of the existing
bracket with a titanium-reinforced
bracket, which ends the repetitive
inspections in the existing AD. This AD
also requires related investigative and
corrective actions while accomplishing
the replacement, and reduces the
applicability in the existing AD. This
AD results from a report of cracking
damage found on certain brackets that
were replaced per the requirements in
the existing AD. We are issuing this AD
to prevent a cracked bracket. Failure of
this bracket, combined with failure of
the horizontal beam, could result in
collapse of the left part of the flight deck
instrument panel, and consequent
reduced controllability of the airplane.
Sfmt 4700
SUPPLEMENTARY INFORMATION:
Examining the Docket
You may examine the airworthiness
directive (AD) docket on the Internet at
https://dms.dot.gov or in person at the
Docket Management Facility office
between 9 a.m. and 5 p.m., Monday
through Friday, except Federal holidays.
The Docket Management Facility office
(telephone (800) 647–5227) is located on
the plaza level of the Nassif Building at
the street address stated in the
ADDRESSES section.
E:\FR\FM\04JAR1.SGM
04JAR1
Agencies
[Federal Register Volume 72, Number 2 (Thursday, January 4, 2007)]
[Rules and Regulations]
[Pages 252-256]
From the Federal Register Online via the Government Printing Office [www.gpo.gov]
[FR Doc No: E6-22462]
-----------------------------------------------------------------------
DEPARTMENT OF TRANSPORTATION
Federal Aviation Administration
14 CFR Part 39
[Docket No. FAA-2005-22629; Directorate Identifier 2005-NM-089-AD;
Amendment 39-14867; AD 2006-26-09]
RIN 2120-AA64
Airworthiness Directives; Boeing Model 737-200, -300, -400, and -
500 Series Airplanes
AGENCY: Federal Aviation Administration (FAA), Department of
Transportation (DOT).
ACTION: Final rule.
-----------------------------------------------------------------------
SUMMARY: The FAA is adopting a new airworthiness directive (AD) for
certain Boeing Model 737-200, -300, -400, and -500 series airplanes.
This AD requires a one-time inspection of the frames between station
360 and station 907 to determine if a subject support bracket for the
air conditioning outlet extrusion is installed, and related repetitive
investigative actions and repair if necessary. This AD also provides an
optional preventive modification that ends the repetitive investigative
actions. This AD also requires a one-time post-modification/repair
inspection for cracking of each repaired/modified frame. This AD
results from numerous reports indicating that frame cracks have been
found at the attachment holes for support brackets for the air
conditioning outlet extrusion. We are issuing this AD to detect and
correct such cracking, which, if the cracking were to continue to grow,
could result in a severed frame. A severed frame, combined with
existing multi-site damage at the stringer 10 lap splice, could result
in rapid decompression of the airplane.
DATES: This AD becomes effective February 8, 2007.
The Director of the Federal Register approved the incorporation by
reference of a certain publication listed in the AD as of February 8,
2007.
ADDRESSES: You may examine the AD docket on the Internet at https://
dms.dot.gov or in person at the Docket Management Facility, U.S.
Department of Transportation, 400 Seventh Street, SW., Nassif Building,
Room PL-401, Washington, DC.
Contact Boeing Commercial Airplanes, P.O. Box 3707, Seattle,
Washington 98124-2207, for the service information identified in this
AD.
FOR FURTHER INFORMATION CONTACT: Wayne Lockett, Aerospace Engineer,
Airframe Branch, ANM-120S, FAA, Seattle Aircraft Certification Office,
1601 Lind Avenue, SW., Renton, Washington 98057-3356; telephone (425)
917-6447; fax (425) 917-6590.
SUPPLEMENTARY INFORMATION:
Examining the Docket
You may examine the airworthiness directive (AD) docket on the
Internet at https://dms.dot.gov or in person at the Docket Management
Facility office between 9 a.m. and 5 p.m., Monday through Friday,
except Federal holidays. The Docket Management Facility office
(telephone (800) 647-5227) is located on the plaza level of the Nassif
Building at the street address stated in the ADDRESSES section.
Discussion
The FAA issued a notice of proposed rulemaking (NPRM) to amend 14
CFR part 39 to include an AD that would apply to certain Boeing Model
737-200, -300, -400, and -500 series airplanes. That NPRM was published
in the Federal Register on October 6, 2005 (70 FR 58358). That NPRM
proposed to require a one-time inspection of frames between station 360
and station 907 to determine if a subject support bracket for the air
conditioning outlet extrusion is installed, and related repetitive
investigative actions and repair if necessary. That NPRM also proposed
to provide an optional preventive modification that would end the
repetitive investigative actions. That NPRM also proposed to require a
one-time post-modification/repair inspection for cracking of each
repaired/modified frame.
Comments
We provided the public the opportunity to participate in the
development of this AD. We have considered the comments received.
Request To Extend Certain Compliance Times
KLM Royal Dutch Airlines (KLM), and the Air Transport Association
(ATA), on behalf of United Airlines (UAL) and US Airways, ask that the
compliance time for the inspection be changed to coincide with
scheduled maintenance checks.
UAL notes that the 6,000-flight-cycle interval for the post-
modification/repair inspection (between 18,000 and 24,000 flight
cycles) does not fall into a compatible maintenance opportunity. UAL
states that, when given the opportunity by Boeing to review the
preliminary service bulletin, the requirement for this inspection was
``within 30,000 flight cycles.'' UAL asks if there is an alternative
inspection method, such as an open hole eddy current inspection, which
would extend the 6,000-flight-cycle repetitive inspection interval to
9,000 flight cycles to align with a heavy maintenance check.
US Airways adds that the repeat inspection interval will have an
adverse impact on operations. US Airways also adds that the repeat
inspection interval seems to be arbitrary and unreasonable, and it
imposes undue costs to the airline. US Airways has been addressing this
issue since 1999, and notes that the existing maintenance program
currently has a repeat inspection interval of 12,500 flight hours or
approximately 9,375 flight cycles for the inspection for frame cracks
in this location. US Airways adds that the inspection program has
proven adequate to find and repair these cracks before they have an
adverse impact on the structural integrity of the airplane. US Airways
concludes that the increased inspection interval mentioned previously
also minimizes impact to fleet operations, while still maintaining a
sufficient level of safety. US Airways requests that the repeat
inspection interval be increased to align with the existing scheduled
heavy maintenance visits.
KLM states that page 3 of the NPRM, under ``Relevant Service
Information,'' specifies a compliance time of 5,000 flight cycles after
the date of the service bulletin for the initial inspection, and an
interval of 6,000 flight cycles for the repetitive inspections. KLM
adds that the inspection is applicable to all frames, which amounts to
35 frames on the left- and right-hand sides, for a total of 70
inspection areas on a Boeing Model 737-300 airplane. Due to the extent
of this work, the inspection in the NPRM must be accomplished during a
planned maintenance check, preferably a D-check when the support
brackets are
[[Page 253]]
accessible. Based on the current inspection interval, the inspection
must be accomplished during a C-check, which necessitates additional
work. KLM asks if we have considered possible cycle interval changes in
order to relieve the economic burden of this inspection.
We agree with the commenters' request to extend the inspection
interval. We have worked with Boeing to expand the standard analysis
methodology to better model service experience. The new analysis
methodology allows for longer compliance times and longer grace periods
for airplanes that did not have lower row lap splice cracking concerns.
The new compliance times are identified in paragraph 1.E.,
``Compliance,'' of Revision 1 of Boeing Special Attention Service
Bulletin 737-53-1216, dated June 8, 2006. The new compliance times for
the initial general visual, medium frequency eddy current (MFEC) and
high frequency eddy current (HFEC) inspections, as applicable, are
prior to the accumulation of 40,000 total flight cycles, or within
5,000 or 9,000 flight cycles (depending on the airplane configuration)
after issuance of the service bulletin, whichever occurs later. The
service bulletin specifies a repetitive interval (for all subject
frames) of 9,000 flight cycles. We have reviewed the procedures in
Revision 1 and have determined that they are essentially the same as
those in the original issue of the service bulletin (which was
referenced in the NPRM). The effectivity section in Revision 01 shows
changes of airplane operators; however, Revision 01 does not
necessitate additional work. Therefore, we have revised this AD to
refer to Revision 1 of the service bulletin as the appropriate source
of service information for accomplishing the required actions at the
new extended compliance times. We have also added a statement to
paragraph (l) of this AD that gives credit for actions accomplished
before the effective date of this AD in accordance with the original
issue of the service bulletin.
Request To Adopt an Alternative Compliance/Inspection Schedule
Southwest Airlines (SWA) requests that we consider an alternative
inspection method--an external detailed visual inspection--that would
extend the grace period from 5,000 flight cycles to a total of 10,000
flight cycles, particularly for airplanes that are not susceptible to
multi-site damage. SWA notes that the areas of inspection are not
easily accessible as those areas are located behind the overhead bins.
SWA adds that the majority of operators do not have convenient
scheduled maintenance visits that result in access to the interior area
behind the overhead bins within a span of 5,000 or 6,000 flight cycles.
SWA suggests revising the repetitive inspection requirements (every
6,000 flight cycles) to longer thresholds (every 10,000 flight cycles)
for airplanes over 30,000 flight cycles, provided that the external
inspections are being accomplished. SWA proposes an alternative
inspection option for those airplanes that are not susceptible to
multi-site damage, as follows:
Airplanes with less than 40,000 total flight cycles.
Airplanes on which Boeing Service Bulletin 737-53A1177,
Revision 6, has been done for lap joint repairs, including window belt
replacements.
Airplanes having line numbers 2553 and above, on which the
lower row of fasteners of the stringer 10 lap joint is not susceptible
to cracking.
SWA provided an example of an alternative compliance/inspection
table, which could be used for airplanes having over 30,000 flight
cycles.
We agree partially with the commenter's request. As stated
previously under ``Request to Extend Certain Compliance Times,'' we
have changed the compliance time in the AD to allow for better
maintenance scheduling for operators. However, in order for operators
to accomplish an inspection that is not specified in the AD, they must
request and receive approval of an alternative method of compliance
(AMOC) in accordance with paragraph (m) of this AD. This is necessary
so that we can make a specific determination that an alternative
inspection does or does not address the identified unsafe condition.
If, after reviewing the changes included in this AD, SWA still wants to
pursue the alternative inspection proposal, it can request an AMOC.
Request To Change Paragraph (f) of This AD
Boeing asks that the second sentence in paragraph (f) of the NPRM
be changed to eliminate the reference to ``part number (P/N) 65C7021.''
Boeing reiterated the wording in that sentence and suggested it be
changed to read, ``Subject support brackets are attached to the frame
with two rivets.'' Boeing states that this change is required because
the P/N may not be visible or even exist on the bracket, but the
brackets can be easily identified by the number of fasteners attaching
them to the frame. The structural detail of concern in the referenced
service bulletin is the two fastener attachments. There are some air
conditioning brackets (not having P/N 65C7021-( )) attached to the
frame with three or more fasteners, but there is no known cracking at
these locations.
We agree with the commenter's request for the reasons provided by
the commenter. We have changed paragraph (f) of this AD accordingly.
Request To Clarify Which Frames Require Inspection
ATA, on behalf of Alaska Airlines, requests clarification of
inspection requirements. Alaska states that the NPRM is not clear on
the inspection requirements for the subject frames, and asks that
clarification be provided in the final rule. Alaska also asks if
access/identification of the brackets at the frame locations specified
in the referenced service bulletin is required.
In addition, Alaska asks for clarification of the requirements for
the optional preventive modification specified in paragraph (i) of the
NPRM. Alaska states that the frames that do not require inspection may
have two rivet attachments.
We agree that clarification is needed for the reason provided by
the commenter. The frames between stations 360 and 907 that have a
support bracket with a two-rivet configuration attached need to be
identified and inspected. The specific bracket does not need to be
identified by part number. Inspection of the frames at stations 540,
663.75, 685, and 727 is not necessary. In addition, inspection of the
frames at stations 616 and 601 on Model 737-200/-300/-400/-500
airplanes and the frames at stations 578 and 601 on Model 737-400
airplanes is not necessary. These frames are not susceptible to
cracking at the bracket attachment. The optional preventive
modification is not necessary for frames not susceptible to cracking.
We have revised paragraph (f) of this AD to clarify the frames that do
require an inspection. The change for paragraph (f) of this AD also
clarifies the provision for the optional preventive modification as
specified in paragraph (i) of this AD.
Request To Include Previously Repaired Frames
United Airlines (UAL) states that neither the referenced service
bulletin nor the NPRM addresses the disposition of a frame that has
been repaired previously per the structural repair manual (SRM). UAL
adds that inspection requirements are included in the service bulletin,
but the corrective action necessary for cracking found during an
inspection of a frame repaired
[[Page 254]]
previously per the SRM is not included. In addition, an option to
install a new repair on a frame that was repaired previously per the
SRM in order to end the repetitive inspection requirement is not
included.
We agree partially with the commenter. We infer that the commenter
wants further instruction on corrective action for discrepancies found
in previously repaired frames and an option to install a new repair on
those frames. We understand that installation of the generic frame
repairs described in the SRM may vary extensively, depending on the
original damage being repaired; however, guidelines do not exist to
allow evaluation of these frame repairs for appropriate follow-on
action. We agree that guidelines could be created that would allow the
operator to evaluate the frame repair that is installed currently for
appropriate follow-on actions. Such guidelines could be evaluated for
issuance of an AMOC. Operators may request approval of an AMOC for
repairs that are not identified in this AD under the provisions of
paragraph (m)(1) of this AD. We have made no change to the AD in this
regard.
Request for Credit for Previously Accomplished Actions
ATA, on behalf of Delta Airlines (DAL), states that on August 20,
2002, Boeing issued All Operator Message M-7200-02-01292. The message
specifies accomplishing medium frequency eddy current inspections of
affected brackets for airplanes with less than 30,000 total flight
cycles, or within 5,000 flight cycles after issuance of the message,
whichever occurred later. The inspections are to be repeated every
6,000 flight cycles (except where repairs or modifications were
installed). The message also describes typical repairs and a
terminating modification. DAL adds that neither the NPRM or the
referenced service bulletin refer to the message or to the inspections
and repairs accomplished per the message. DAL notes that this is a
serious omission, as operators have been accomplishing inspections and
repairs per the message during the twenty-eight months between issuance
of the message and issuance of the referenced service bulletin. DAL
states that credit for inspection/repairs and modifications
accomplished in accordance with the message should be given in the AD.
We agree with the commenter's request for the reasons provided. We
have reviewed Boeing Communication M-7200-02-01292, dated August 20,
2002, and find that the procedures therein are essentially the same as
the procedures specified in the referenced service bulletin. Therefore,
we have added a new paragraph (j) to the AD, and re-identified
subsequent paragraphs, to give credit for actions accomplished before
the effective date of this AD per the Boeing communication. The Boeing
communication does not specify any post repair or modification
inspection, therefore, operators are still required to accomplish those
actions required by paragraph (k) of this AD.
Request To Increase Work Hours
KLM, and ATA, on behalf of UAL and U.S. Airways, ask that the work
hours included in the Costs of Compliance section of the NPRM be
increased.
UAL states that there is an enormous amount of open-up required to
do the inspection that is not taken into account in the Costs of
Compliance section of the NPRM.
US Airways states that the cost section does not accurately reflect
the actual cost of the NPRM to the airline industry. U.S. Airways notes
that the frames between station 360 and station 907 are affected by the
subject inspection and encompass essentially all of section 43 and
section 46 of the airplane. Passenger seats, passenger service units,
overhead bins, and sidewall liners must be removed to accommodate the
inspection. This excessive teardown of the interior passenger cabin
will add considerable downtime to this inspection. These interior
passenger cabin items are not routinely removed at the intervals
required by the initial inspection, nor the repeat inspection intervals
(6,000 flight cycles), identified by the NPRM. Additionally, the Costs
of Compliance section does not reflect an accurate time required to
perform repairs should any cracks be found. U.S. Airways requests that
the Costs of Compliance section be revised to accurately reflect the
impact this NPRM would have on the industry by including factors for
interior tear down and assembly for the initial and repeat inspections,
plus a more accurate downtime cost incurred to accomplish repairs.
KLM states that the work hours specified for the preventive
modification and repair specified in the Costs of Compliance section
are conservative. The estimated costs are based upon the inspection
itself, while all activities to gain access to the support brackets are
not taken into account. KLM adds that the work hours required to gain
access in accordance with the referenced service bulletin are
conservative when taking into account that passenger seats, service
units, overhead stowage bins, and sidewall lining need to be removed.
KLM requests that a more realistic number of work hours be specified in
the Costs of Compliance section.
We do not agree with the commenters' requests. The cost information
below describes only the direct costs of the specific actions required
by this AD. Based on the best data available, the manufacturer provided
the number of work hours (2 work hours per frame) necessary to do the
required actions. This number represents the time necessary to perform
only the actions actually required by this AD. We recognize that, in
doing the actions required by an AD, operators may incur incidental
costs in addition to the direct costs. The cost analysis in AD
rulemaking actions, however, typically does not include incidental
costs such as the time required to gain access and close up, time
necessary for planning, or time necessitated by other administrative
actions. Those incidental costs, which may vary significantly among
operators, are almost impossible to calculate. We have not changed the
AD in this regard.
We do not agree that the on-condition costs specified in the NPRM
for time required to perform repairs if any cracks are found is
inaccurate. As we noted above, the information provided by the
manufacturer is the latest information we have, and that information
has been used as the time required to perform repairs. We have not
changed the AD in this regard.
Conclusion
We have carefully reviewed the available data, including the
comments received, and determined that air safety and the public
interest require adopting the AD with the changes described previously.
These changes will neither increase the economic burden on any operator
nor increase the scope of the AD.
Costs of Compliance
There are about 2,131 airplanes of the affected design in the
worldwide fleet. This AD affects about 938 airplanes of U.S. registry.
The inspection to identify subject support brackets, and subsequent
MFEC and HFEC inspections take about 2 work hours per frame, with
approximately 32 to 45 frames to be inspected per airplane, at an
average labor rate of $65 per work hour. Based on these figures, the
estimated cost of the AD for U.S. operators is between $3,902,080 and
$5,487,300, or between $4,160 and $5,850 per airplane.
[[Page 255]]
The following table provides the estimated costs for U.S. operators
to comply with the inspections of each frame for cracking, the
preventive modification, and the repair specified in this AD, at an
average labor rate of $65 per work hour. Note that the estimated cost
specified in the table is per frame, not per airplane, as it is unknown
how many frames on each airplane will have a subject bracket installed.
Estimated On-Condition Costs
------------------------------------------------------------------------
Cost per
Action Work hours Parts frame
------------------------------------------------------------------------
Preventive modification...... 4 Operator- $260
provided.
Repair....................... 6 $608........... 998
------------------------------------------------------------------------
Authority for This Rulemaking
Title 49 of the United States Code specifies the FAA's authority to
issue rules on aviation safety. Subtitle I, Section 106, describes the
authority of the FAA Administrator. Subtitle VII, Aviation Programs,
describes in more detail the scope of the Agency's authority.
We are issuing this rulemaking under the authority described in
Subtitle VII, Part A, Subpart III, Section 44701, ``General
requirements.'' Under that section, Congress charges the FAA with
promoting safe flight of civil aircraft in air commerce by prescribing
regulations for practices, methods, and procedures the Administrator
finds necessary for safety in air commerce. This regulation is within
the scope of that authority because it addresses an unsafe condition
that is likely to exist or develop on products identified in this
rulemaking action.
Regulatory Findings
We have determined that this AD will not have federalism
implications under Executive Order 13132. This AD will not have a
substantial direct effect on the States, on the relationship between
the national government and the States, or on the distribution of power
and responsibilities among the various levels of government.
For the reasons discussed above, I certify that this AD:
(1) Is not a ``significant regulatory action'' under Executive
Order 12866;
(2) Is not a ``significant rule'' under DOT Regulatory Policies and
Procedures (44 FR 11034, February 26, 1979); and
(3) Will not have a significant economic impact, positive or
negative, on a substantial number of small entities under the criteria
of the Regulatory Flexibility Act.
We prepared a regulatory evaluation of the estimated costs to
comply with this AD and placed it in the AD docket. See the ADDRESSES
section for a location to examine the regulatory evaluation.
List of Subjects in 14 CFR Part 39
Air transportation, Aircraft, Aviation safety, Incorporation by
reference, Safety.
Adoption of the Amendment
0
Accordingly, under the authority delegated to me by the Administrator,
the FAA amends 14 CFR part 39 as follows:
PART 39--AIRWORTHINESS DIRECTIVES
0
1. The authority citation for part 39 continues to read as follows:
Authority: 49 U.S.C. 106(g), 40113, 44701.
Sec. 39.13 [Amended]
0
2. The Federal Aviation Administration (FAA) amends Sec. 39.13 by
adding the following new airworthiness directive (AD):
2006-26-09 Boeing: Amendment 39-14867. Docket No. FAA-2005-22629;
Directorate Identifier 2005-NM-089-AD.
Effective Date
(a) This AD becomes effective February 8, 2007.
Affected ADs
(b) None.
Applicability
(c) This AD applies to Boeing Model 737-200, -300, -400, and -
500 series airplanes; certificated in any category; as identified in
Boeing Special Attention Service Bulletin 737-53-1216, Revision 1,
dated June 8, 2006.
Unsafe Condition
(d) This AD results from numerous reports indicating that frame
cracks have been found at the attachment holes for support brackets
for the air conditioning outlet extrusion. We are issuing this AD to
detect and correct such cracking, which, if the cracking were to
continue to grow, could result in a severed frame. A severed frame,
combined with existing multi-site damage at the stringer 10 lap
splice, could result in rapid decompression of the airplane.
Compliance
(e) You are responsible for having the actions required by this
AD performed within the compliance times specified, unless the
actions have already been done.
Inspection to Determine Subject Support Brackets
(f) Perform a one-time general visual inspection of the frames
between station 360 and station 907 to identify the support brackets
for the air conditioning outlet extrusion attached with a two-rivet
configuration, in accordance with Part I of the Accomplishment
Instructions of Boeing Special Attention Service Bulletin 737-53-
1216, Revision 1, dated June 8, 2006. Do this inspection at the
applicable time specified in paragraph 1.E., ``Compliance,'' of the
service bulletin, except, where the service bulletin specifies a
compliance time after the issuance of the service bulletin, this AD
requires compliance within the specified compliance time after the
effective date of this AD.
Repetitive Inspections for Cracking
(g) For each frame with a subject support bracket identified
during the inspection in accordance with paragraph (f) of this AD:
Perform a medium-frequency eddy current inspection for cracking of
the frame around the attachment rivets of the support bracket, and a
high-frequency eddy current inspection for cracking of the frame
adjacent to the inboard fastener hole, by doing all the actions
specified in and in accordance with Part I of the Accomplishment
Instructions of Boeing Special Attention Service Bulletin 737-53-
1216, Revision 1, dated June 8, 2006, except for paragraph 3.B.2. of
Part I (which was already done in accordance with paragraph (f) of
this AD). Do the initial inspections at the applicable time
specified in paragraph 1.E., ``Compliance,'' of the service
bulletin, except, where the service bulletin specifies a compliance
time after the issuance of the service bulletin, this AD requires
compliance within the specified compliance time after the effective
date of this AD. If no cracking is found, repeat the inspections
thereafter at intervals not to exceed the repeat interval specified
in paragraph 1.E., ``Compliance,'' of the service bulletin, until
paragraph (h) or (i) of this AD is done.
Repair
(h) For any frame in which cracking is found during any
inspection required by paragraph (g) of this AD: Before further
flight, repair the cracking by doing all applicable actions in
accordance with Part III of the Accomplishment Instructions of
Boeing Special Attention Service Bulletin 737-53-1216, Revision 1,
dated June 8, 2006. Then, do paragraph (k) of this AD, at the time
specified in that paragraph. Doing this repair ends the repetitive
inspections required by
[[Page 256]]
paragraph (g) of this AD for each modified frame.
Optional Preventive Modification
(i) For any frame on which a support bracket for the air
conditioning outlet extrusion attached with a two-rivet
configuration is installed: Doing all actions associated with the
preventive modification in accordance with Part II of the
Accomplishment Instructions of Boeing Special Attention Service
Bulletin 737-53-1216, Revision 1, dated June 8, 2006, ends the
repetitive inspections required by paragraph (g) of this AD for each
modified frame. Do the requirements of paragraph (k) of this AD on
each modified frame at the time specified in that paragraph.
Actions Accomplished According to Related Service Information
(j) Actions accomplished before the effective date of this AD
according to Boeing Communication M-7200-02-01292, dated August 20,
2002; are considered acceptable for compliance with the
corresponding actions specified in paragraphs (f), (g), (h), and (i)
of this AD, as applicable.
Post-Modification/Repair Inspections
(k) For each frame repaired or modified in accordance with
paragraph (h), (i), or (j) of this AD, as applicable: Within 24,000
flight cycles after doing the modification/repair, but after a
minimum of 18,000 flight cycles after doing the modification/repair,
do one-time detailed inspections for cracking of the repaired/
modified frame, air conditioning attach brackets, and stringer
clips, by doing all actions in accordance with Part IV of the
Accomplishment Instructions of Boeing Special Attention Service
Bulletin 737-53-1216, Revision 1, dated June 8, 2006. If any
cracking is found during the post-modification/repair inspections,
before further flight, repair the cracking using a method approved
in accordance with paragraph (m) of this AD.
Actions Accomplished Previously
(l) Inspections/modifications/repairs done before the effective
date of this AD in accordance with Boeing Special Attention Service
Bulletin 737-53-1216, dated January 27, 2005, are acceptable for
compliance with the corresponding actions required by this AD.
Alternative Methods of Compliance (AMOCs)
(m)(1) The Manager, Seattle Aircraft Certification Office (ACO),
has the authority to approve AMOCs for this AD, if requested in
accordance with the procedures found in 14 CFR 39.19.
(2) An AMOC that provides an acceptable level of safety may be
used for any repair required by this AD, if it is approved by an
Authorized Representative for the Boeing Commercial Airplanes
Delegation Option Authorization Organization who has been authorized
by the Manager, Seattle ACO, to make those findings. For a repair
method to be approved, the repair must meet the certification basis
of the airplane, and the approval must specifically refer to this
AD.
(3) Before using any AMOC approved in accordance with 14 CFR
39.19 on any airplane to which the AMOC applies, notify the
appropriate principal inspector in the FAA Flight Standards
Certificate Holding District Office.
Material Incorporated by Reference
(n) You must use Boeing Special Attention Service Bulletin 737-
53-1216, Revision 1, dated June 8, 2006, to perform the actions that
are required by this AD, unless the AD specifies otherwise. The
Director of the Federal Register approved the incorporation by
reference of this document in accordance with 5 U.S.C. 552(a) and 1
CFR part 51. Contact Boeing Commercial Airplanes, P.O. Box 3707,
Seattle, Washington 98124-2207, for a copy of this service
information. You may review copies at the Docket Management
Facility, U.S. Department of Transportation, 400 Seventh Street SW.,
Room PL-401, Nassif Building, Washington, DC; on the Internet at
https://dms.dot.gov; or at the National Archives and Records
Administration (NARA). For information on the availability of this
material at the NARA, call (202) 741-6030, or go to https://
www.archives.gov/federal_register/code_of_federal_
regulations/ibr_locations.html.
Issued in Renton, Washington, on December 21, 2006.
Ali Bahrami,
Manager, Transport Airplane Directorate, Aircraft Certification
Service.
[FR Doc. E6-22462 Filed 1-3-07; 8:45 am]
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