Standards of Performance for Equipment Leaks of VOC in the Synthetic Organic Chemicals Manufacturing Industry; Standards of Performance for Equipment Leaks of VOC in Petroleum Refineries, 65302-65319 [E6-18646]
Download as PDF
65302
Federal Register / Vol. 71, No. 215 / Tuesday, November 7, 2006 / Proposed Rules
ENVIRONMENTAL PROTECTION
AGENCY
40 CFR Part 60
[EPA–HQ–2006–0699; FRL–8239–9]
RIN 2060–AN71
Standards of Performance for
Equipment Leaks of VOC in the
Synthetic Organic Chemicals
Manufacturing Industry; Standards of
Performance for Equipment Leaks of
VOC in Petroleum Refineries
Environmental Protection
Agency (EPA).
ACTION: Proposed rule.
AGENCY:
SUMMARY: Pursuant to section
111(b)(1)(B) of the Clean Air Act, the
EPA has reviewed the emission
standards for volatile organic
compounds contained in the standards
of performance for equipment leaks of
volatile organic compounds in the
synthetic organic chemicals
manufacturing industry and equipment
leaks of volatile organic compounds in
petroleum refineries. This action
proposes amendments to these
standards based on this review.
Specifically, we are proposing
amendments to increase the stringency
of the leak definitions for pumps and
valves. We are also proposing several
technical clarifications and corrections
to existing provisions. The clarifications
and corrections in the regulations would
apply to all sources that are subject to
rules that reference these regulations.
DATES: Comments. Comments on the
proposed amendments must be received
on or before January 8, 2007.
Public hearing. If anyone contacts
EPA requesting to speak at a public
hearing by November 27, 2006, a public
hearing will be held on December 7,
2006.
Submit your comments,
identified by Docket ID No. EPA–HQ–
OAR–2006–0699, by one of the
following methods:
• www.regulations.gov: Follow the
on-line instructions for submitting
comments.
• E-mail: a-and-r-docket@epa.gov.
• Fax: (202) 566–1741.
• Mail: U.S. Postal Service, send
comments to: Air and Radiation Docket
(6102T), Docket No. EPA–HQ–OAR–
sroberts on PROD1PC70 with PROPOSALS
ADDRESSES:
2006–0699, Environmental Protection
Agency, 1200 Pennsylvania Ave., NW.,
Washington, DC 20460. Please include a
total of two copies. In addition, please
mail a copy of your comments on the
information collection provisions to the
Office of Information and Regulatory
Affairs, Office of Management and
Budget (OMB), Attn: Desk Officer for
EPA, 725 17th St., NW., Washington, DC
20460.
• Hand Delivery: In person or by
Courier, deliver comments to: Air and
Radiation Docket (6102T), EPA West
Building, Room B–102, 1301
Constitution Ave., NW., Washington,
DC 20004. Such deliveries are only
accepted during the Docket’s normal
hours of operation, and special
arrangements should be made for
deliveries of boxed information.
Instructions: Direct your comments to
Docket ID No. EPA–HQ–OAR–2006–
0699. The EPA’s policy is that all
comments received will be included in
the public docket without change and
may be made available online at
www.regulations.gov, including any
personal information provided, unless
the comment includes information
claimed to be confidential business
information (CBI) or other information
whose disclosure is restricted by statute.
Do not submit information that you
consider to be CBI or otherwise
protected through www.regulations.gov
or e-mail. The www.regulations.gov Web
site is an ‘‘anonymous access’’ system,
which means EPA will not know your
identity or contact information unless
you provide it in the body of your
comment. If you send an e-mail
comment directly to EPA without going
through www.regulations.gov, your email address will be automatically
captured and included as part of the
comment that is placed in the public
docket and made available on the
Internet. If you submit an electronic
comment, EPA recommends that you
include your name and other contact
information in the body of your
comment and with any disk or CD–ROM
you submit. If EPA cannot read your
comment due to technical difficulties
and cannot contact you for clarification,
EPA may not be able to consider your
comment. Electronic files should avoid
the use of special characters, any form
of encryption, and be free of any defects
or viruses. For additional information
about EPA’s public docket, visit the EPA
Docket Center homepage at https://
www.epa.gov/epahome/dockets.htm.
Docket: All documents in the docket
are listed in the Federal Docket
Management System index at
www.regulations.gov. Although listed in
the index, some information is not
publicly available, i.e., CBI or other
information whose disclosure is
restricted by statute. Certain other
material, such as copyrighted material,
is not placed on the Internet and will be
publicly available only in hard copy
form. Publicly available docket
materials are available either
electronically through
www.regulations.gov or in hard copy at
the Air and Radiation Docket, EPA West
Building, Room B–102, 1301
Constitution Ave., NW., Washington,
DC. The Public Reading Room is open
from 8:30 a.m. to 4:30 p.m., Monday
through Friday, excluding legal
holidays. The telephone number for the
Public Reading Room is (202) 566–1744,
and the telephone number for the Air
and Radiation Docket is (202) 566–1742.
Note: The EPA Docket Center suffered
damage due to flooding during the last week
of June 2006. The Docket Center is
continuing to operate. However, during the
cleanup, there will be temporary changes to
Docket Center telephone numbers, addresses,
and hours of operation for people who wish
to make hand deliveries or visit the Public
Reading Room to view documents. Consult
EPA’s Federal Register notice at 71 FR 38147
(July 5, 2006) or the EPA Web site at https://
www.epa.gov/epahome/dockets.htm for
current information on docket operations,
locations, and telephone numbers. The
Docket Center’s mailing address for U.S. mail
and the procedure for submitting comments
to www.regulations.gov are not affected by
the flooding and will remain the same.
Ms.
Karen Rackley, Office of Air Quality
Planning and Standards, Sector Policies
and Programs Division, Coatings and
Chemicals Group (E143–01),
Environmental Protection Agency,
Research Triangle Park, NC 27711;
telephone number (919) 541–0634; fax
number (919) 541–0246; e-mail address:
rackley.karen@epa.gov.
FOR FURTHER INFORMATION CONTACT:
SUPPLEMENTARY INFORMATION:
Regulated Entities. Categories and
entities potentially regulated by this
action include:
Category
NAICS* code
Examples of potentially regulated entities
Industry ............................................
32411 .............................................
Primarily
325110,
325192,
325193, and 325199.
Petroleum refiners
Synthetic organic chemicals manufacturing industry (SOCMI) units,
e.g., producers of benzene, toluene, or any other chemical listed in
40 CFR 60.489.
VerDate Aug<31>2005
17:18 Nov 06, 2006
Jkt 211001
PO 00000
Frm 00002
Fmt 4701
Sfmt 4702
E:\FR\FM\07NOP2.SGM
07NOP2
sroberts on PROD1PC70 with PROPOSALS
Federal Register / Vol. 71, No. 215 / Tuesday, November 7, 2006 / Proposed Rules
This table is not intended to be
exhaustive, but rather provides a guide
for readers regarding entities likely to be
regulated by this action. To determine
whether your facility is regulated by this
action, you should examine the
applicability criteria in 40 CFR 60.480
and 40 CFR 60.590. If you have any
questions regarding the applicability of
the proposed amendments to a
particular entity, contact the person
listed in the preceding FOR FURTHER
INFORMATION CONTACT section.
Submitting CBI. Do not submit
information that you consider to be CBI
electronically through
www.regulations.gov or e-mail. Send or
deliver information identified as CBI
only to the following address: Roberto
Morales, OAQPS Document Control
Officer (C404–02), U.S. EPA, Office of
Air Quality Planning and Standards,
Research Triangle Park, NC 27711,
Attention Docket ID EPA–HQ–OAR–
2006–0699. Clearly mark the part or all
of the information that you claim to be
CBI. For CBI information in a disk or
CD–ROM that you mail to EPA, mark
the outside of the disk or CD–ROM as
CBI and then identify electronically
within the disk or CD–ROM the specific
information that is claimed as CBI.
Information so marked will not be
disclosed except in accordance with
procedures set forth in 40 CFR part 2.
In addition to one complete version of
the comment that includes information
claimed as CBI, a copy of the comment
that does not contain the information
claimed as CBI must be submitted for
inclusion in the public docket.
If you have any questions about CBI
or the procedures for claiming CBI,
please consult the person identified in
the FOR FURTHER INFORMATION CONTACT
section.
Worldwide Web (WWW). In addition
to being available in the docket, an
electronic copy of the proposed
amendments is available on the WWW
through the Technology Transfer
Network (TTN). Following signature, a
copy of the proposed amendments will
be posted on the TTN’s policy and
guidance page for newly proposed or
promulgated rules at https://
www.epa.gov/ttn/oarpg. The TTN
provides information and technology
exchange in various areas of air
pollution control.
Public Hearing. If a public hearing is
held, it will begin at 10 a.m. and will
be held at EPA’s campus located at 109
T.W. Alexander Drive, Research
Triangle Park, NC, or at an alternate
facility nearby. Persons interested in
presenting oral testimony or inquiring
as to whether a public hearing is to be
held should contact Ms. Karen Rackley,
VerDate Aug<31>2005
17:18 Nov 06, 2006
Jkt 211001
listed in the FOR FURTHER INFORMATION
section, at least 2 days in
advance of the hearing.
Docket. The docket number for the
proposed amendments to the standards
of performance (40 CFR part 60, subpart
VV and 40 CFR part 60, subpart GGG)
is Docket ID No. OAR–2006–0699.
Legacy dockets for the standards of
performance include Docket ID Nos. A–
79–32 and A–80–44.
Outline. The information presented in
this preamble is organized as follows:
CONTACT
I. Background Information
A. What is the statutory authority for the
proposed amendments?
B. What are the current equipment leak
NSPS?
II. Summary of the Proposed Amendments
III. Rationale for the Proposed Amendments
A. How did EPA determine the amended
standards for equipment leaks in the
SOCMI (40 CFR part 60, subpart VV)?
B. How did EPA determine the amended
standards for equipment leaks in other
NSPS?
IV. Request for Comments
V. Modification and Reconstruction
Provisions
VI. Summary of Cost, Environmental, Energy,
and Economic Impacts
A. What are the impacts for SOCMI process
units?
B. What are the impacts for petroleum
refining process units?
C. What are the economic impacts?
VII. Statutory and Executive Order Reviews
A. Executive Order 12866: Regulatory
Planning and Review
B. Paperwork Reduction Act
C. Regulatory Flexibility Act
D. Unfunded Mandates Reform Act
E. Executive Order 13132: Federalism
F. Executive Order 13175: Consultation
and Coordination with Indian Tribal
Governments
G. Executive Order 13045: Protection of
Children from Environmental Health
Risks and Safety Risks
H. Executive Order 13211: Actions
Concerning Regulations That
Significantly Affect Energy Supply,
Distribution or Use
I. National Technology Transfer and
Advancement Act
I. Background Information
A. What is the statutory authority for the
proposed amendments?
New source performance standards
(NSPS) implement Clean Air Act (CAA)
section 111(b) and are issued for
categories of sources which cause, or
contribute significantly to, air pollution
which may reasonably be anticipated to
endanger public health or welfare. The
primary purpose of the NSPS are to
attain and maintain ambient air quality
by ensuring that the best demonstrated
emission control technologies are
installed as the industrial infrastructure
is modernized. Since 1970, the NSPS
PO 00000
Frm 00003
Fmt 4701
Sfmt 4702
65303
have been successful in achieving longterm emissions reductions at numerous
industries by assuring cost-effective
controls are installed on new,
reconstructed, or modified sources.
Section 111 of the CAA requires that
NSPS reflect the application of the best
system of emission reductions which
(taking into consideration the cost of
achieving such emission reductions, any
non-air quality health and
environmental impact and energy
requirements) the Administrator
determines has been adequately
demonstrated. This level of control is
commonly referred to as best
demonstrated technology (BDT).
Section 111(b)(1)(B) of the CAA
requires the EPA periodically to review
and revise the standards of performance,
as necessary, to reflect improvements in
methods for reducing emissions.
B. What are the current equipment leak
NSPS?
New source performance standards
for equipment leaks of volatile organic
compounds (VOC) have been developed
for four source categories. Subpart VV to
40 CFR part 60 applies to SOCMI
process units. Subpart DDD to 40 CFR
part 60, Standards of Performance for
VOC Emissions from the Polymer
Manufacturing Industry, applies to
polypropylene, polyethylene,
polystyrene, and poly (ethylene
terephthalate) process units. Subpart
GGG to 40 CFR part 60 applies to
petroleum refining process units.
Subpart KKK to 40 CFR part 60 applies
to onshore natural gas processing plants.
Subparts DDD, GGG, and KKK of 40
CFR part 60 cross-reference the
requirements in 40 CFR part 60, subpart
VV, and they specify source-categoryspecific definitions and exceptions to
the requirements in 40 CFR part 60,
subpart VV.
The NSPS for equipment leaks of VOC
in the SOCMI (40 CFR part 60, subpart
VV) were originally promulgated on
October 18, 1983 (48 FR 48335) and
apply to all equipment, as defined by
the rule, within a process unit in the
synthetic organic chemicals
manufacturing industry (SOCMI) that
commenced construction,
reconstruction, or modification after
January 5, 1981. For the purpose of 40
CFR part 60, subpart VV, the SOCMI
consists of process units producing any
of the chemicals listed in 40 CFR 60.489
of subpart VV. The standards apply to
pumps, compressors, pressure relief
devices, sampling connection systems,
open-ended lines, valves, and flanges or
other connectors in VOC service.
Depending on the type of equipment,
the standards require either periodic
E:\FR\FM\07NOP2.SGM
07NOP2
65304
Federal Register / Vol. 71, No. 215 / Tuesday, November 7, 2006 / Proposed Rules
sroberts on PROD1PC70 with PROPOSALS
monitoring for and repair of leaks, the
use of specified equipment to minimize
leaks, or specified work practices.
Monitoring for leaks must be conducted
using EPA Method 21 in appendix A to
40 CFR part 60 or other equivalent
monitoring techniques. Owners and
operators must keep records that
identify the equipment that are subject
to the standards, identify equipment
that are leaking, and document attempts
at repair. Information related to leaks
and repair attempts also must be
included in semiannual reports. This
subpart has been amended several times
between 1984 and 2000. Typically,
these amendments added definitions,
exemptions, alternative compliance
options, and clarifications. For example,
one amendment provides an option to
comply with the equipment leak
provisions in the Consolidated Federal
Air Rule (CAR) for equipment leaks (40
CFR part 65, subpart F). None of these
amendments increased the intended
performance level of the standards.
The NSPS for equipment leaks of VOC
in petroleum refineries (40 CFR part 60,
subpart GGG) apply to petroleum
refining process units for which
construction, reconstruction, or
modification commenced after January
4, 1983. Those standards were originally
promulgated on May 30, 1984 (49 FR
22606), and have been amended only
once since the original promulgation (65
FR 61768, October 17, 2000) to update
the American Society for Testing and
Materials (ASTM) test method
references.
II. Summary of the Proposed
Amendments
We are proposing a variety of
amendments to 40 CFR part 60, subpart
VV; most of these amendments would
also apply to affected sources under
other NSPS that cross-reference 40 CFR
part 60, subpart VV (i.e., 40 CFR part 60,
subparts DDD, GGG, and KKK). Some of
the amendments to 40 CFR part 60,
subpart VV would change the leak
detection and repair (LDAR) standards
for pumps and valves in SOCMI process
units that commence construction,
reconstruction, or modification as of
today’s date. We are also proposing
amendments to 40 CFR part 60, subpart
GGG that would make the same changes
in the LDAR standards for pumps and
valves in new petroleum refining
process units, but these changes would
not apply to affected sources under 40
CFR part 60, subparts DDD and KKK.
Other amendments to 40 CFR part 60,
subpart VV would add compliance
options, add new provisions to ensure
that existing standards achieve the
expected emission reductions, clarify
VerDate Aug<31>2005
17:18 Nov 06, 2006
Jkt 211001
ambiguous provisions, and correct
miscellaneous errors. These proposed
amendments to 40 CFR part 60, subpart
VV would apply to affected sources
under all other NSPS that crossreference 40 CFR part 60, subpart VV
(i.e., 40 CFR part 60, subparts DDD,
GGG, and KKK).
We are proposing amendments to the
LDAR requirements for pumps and
valves in SOCMI process units that are
subject to 40 CFR part 60, subpart VV
and begin construction, reconstruction,
or modification after November 7, 2006.
These amendments would increase the
stringency of the leak definition for
pumps in light liquid service from
10,000 parts per million (ppm) to 2,000
ppm (5,000 ppm for pumps handling
polymerizing monomers) and increase
the stringency of the leak definition for
valves in gas/vapor service or light
liquid service from 10,000 ppm to 500
ppm. We are also proposing to amend
subpart GGG to 40 CFR part 60 to
specify that the above changes also
apply to petroleum refining process
units that begin construction,
reconstruction, or modification after
November 7, 2006. These proposed
amendments reflect BDT for these
sources based on the performance and
cost of the LDAR programs.
We are proposing several
amendments to subpart VV of 40 CFR
part 60 which would add provisions
designed to ensure that expected
emissions reductions under the existing
standards are being achieved. For
example, these amendments would
require an owner or operator to monitor
the cap, plug, blind flange, or second
valve on open-ended lines once per
year. In addition, a calibration drift
assessment would be required at the end
of each day of monitoring, and records
of monitoring instrument calibrations
would be required. Finally, flow
indicators or closure devices would be
required on bypass lines that could
divert flow away from control devices,
consistent with requirements in the
National Emission Standards for
Organic Hazardous Air Pollutants for
Equipment Leaks (HON) (40 CFR part
63, subpart H), the National Emission
Standards for Equipment Leaks-Control
Level 2 Standards (Generic MACT) (40
CFR part 63, subpart UU), and the CAR
(40 CFR part 65, subpart F), hereafter
referred to as ‘‘other equipment leak
rules.’’ All of these proposed changes
would apply to affected sources under
rules that cross-reference 40 CFR part
60, subpart VV (i.e., 40 CFR part 60,
subparts DDD, GGG, and KKK).
We are proposing an amendment to
simplify the compliance requirements
for pumps. When indications of liquids
PO 00000
Frm 00004
Fmt 4701
Sfmt 4702
dripping are observed during weekly
inspections, 40 CFR part 60, subpart VV
currently requires repair of the leak
following the same procedures as if the
leak were detected by monitoring. The
proposed amendment would allow the
owner or operator to either repair the
leak by eliminating the indications of
liquids dripping or determine if it is
leaking based on the instrument reading
obtained by monitoring the pump in
accordance with EPA Method 21 or
other equivalent monitoring techniques.
This change would make the
requirements in subpart VV consistent
with the requirements in other
equipment leak rules. This option
would also be available for affected
sources under subparts DDD, GGG, and
KKK of 40 CFR part 40.
We are proposing an alternative
compliance option consisting of less
frequent monitoring for pumps and
valves in process units that operate parttime during the year. This alternative
would apply to currently required
monthly, quarterly, and semiannual
monitoring intervals; less frequent
monitoring would not be allowed for
monitoring that is currently required on
an annual or less frequent basis. For
example, pumps in a process that
operates 5,250 hours per year (about 60
percent of full-time operation) could be
monitored every other month rather
than monthly. This alternative is
consistent with options in other
equipment leak rules, and it would be
available for affected facilities at sources
subject to other NSPS that crossreference 40 CFR part 60, subpart VV.
Several proposed amendments are
intended to clarify the requirements in
40 CFR part 60, subpart VV. These
changes would make the rule language
consistent with language that has been
included in more recent equipment leak
rules. These amendments include
clarification of the definition of
‘‘process unit,’’ requirements for new
equipment added to a process unit,
requirements for containers in closedpurge sampling systems, monitoring
requirements for pumps for which
repair has been delayed, and examples
of actions considered to be first attempts
at repair of pumps. We are also
proposing a clarification of the
definition of ‘‘process unit’’ in 40 CFR
part 60, subpart GGG that is comparable
to the proposed clarification of the
definition in subpart VV.
Finally, the proposed amendments
include a few technical corrections to
fix references and other miscellaneous
errors in both subpart VV and subpart
GGG of 40 CFR part 60. The specific
changes are detailed in sections III.A
and III.B of this preamble.
E:\FR\FM\07NOP2.SGM
07NOP2
Federal Register / Vol. 71, No. 215 / Tuesday, November 7, 2006 / Proposed Rules
III. Rationale for the Proposed
Amendments
To determine the need for revisions to
40 CFR part 60, subpart VV, we
reviewed requirements in other Federal
equipment leak rules (e.g., recent
National Emission Standards for
Hazardous Air Pollutants (NESHAP)
and the CAR), State rules, and recent
consent decrees between many
petroleum refiners and the United States
government (representing EPA and
various individual States, depending on
the petroleum refining company). State
rules that were reviewed included rule
1173 in California’s South Coast Air
Quality Management District, rule 8–18
in California’s Bay Area Air Quality
Management District, and requirements
for highly reactive VOC in title 30, part
1, chapter 115, subchapter H of the
Texas Administrative Code (TAC). An
example of the equipment leak
provisions included in the petroleum
refinery consent decrees (from the
consent decree for Sunoco, Inc.) can be
found in Docket ID No. EPA–HQ–OAR–
2006–0699. The consent decrees in their
entirety are located at https://
cfpub.epa.gov/compliance/cases/. As a
result of this review, we developed
amendments to improve the
performance of the Equipment Leak
NSPS that would require lower leak
definitions for pumps in light liquid
service and valves in gas/vapor service
or light liquid service. We also
considered a second option that would
require monitoring of connectors in gas/
vapor or light liquid service and define
a leak for all connectors as an
instrument reading of 500 ppm or
greater. We have decided not to propose
this second option at this time. See
section IV of this preamble for a
discussion of this option.
As a result of the review, we
identified several other changes that
would help ensure that the existing
standards achieve the intended level of
control. We also noted the need for a
number of clarifications to make the
requirements in the NSPS consistent
with requirements in other equipment
leak rules.
sroberts on PROD1PC70 with PROPOSALS
A. How did EPA determine the amended
standards for equipment leaks in the
SOCMI (40 CFR part 60, subpart VV)?
1. Amended Work Practice Standards
Leak definition for pumps and valves.
Typically, reducing the leak definition
reduces emissions because leaks are
identified and fixed when they are
smaller. Leak definitions for pumps and
valves in numerous other regulations
and requirements are much lower than
the 10,000 ppm leak definitions in 40
VerDate Aug<31>2005
17:18 Nov 06, 2006
Jkt 211001
CFR part 60, subpart VV. For example,
all NESHAP for SOCMI sources (e.g., the
HON, Generic MACT, and the CAR)
specify leak definitions of 500 ppm for
valves in gas/vapor service and light
liquid service. The NESHAP also
specify a leak definition of 1,000 ppm
for pumps in light liquid service (except
for pumps handling polymerizing
monomers or in food/medical service,
which have leak definitions of 5,000
ppm and 2,000 ppm, respectively).
Although a pump is considered to be
leaking at 1,000 ppm, repairs are
required only if the instrument reading
is at least 2,000 ppm.
Requirements in documents other
than Federal NESHAP also have lower
leak definitions than subpart VV. For
example, most of the consent decrees for
petroleum refineries specify leak
definitions of 500 ppm for valves and
2,000 ppm for pumps. The consent
decrees also require first attempts to
repair valves when instrument readings
exceed 100 ppm or 200 ppm. This effort
has been only marginally successful
because evidence to date shows such
attempts are almost as likely to make
emissions worse as to fix the valve.
These results suggest that there are
limits below which lowering the leak
definition results in significantly
diminished returns.
Finally, some State rules also have
leak definitions that are lower than in
40 CFR part 60, subpart VV. For
example, Air Quality Management
Districts in California (e.g., BAAQMD
rule 8–18) specify leak definitions as
low as 100 ppm for valves and 500 ppm
for pumps. Data on leak frequencies and
other performance measures for
facilities implementing LDAR programs
with these very low leak definitions are
not available.
Based on our experience with
NESHAP and the consent decrees with
petroleum refiners, we have concluded
that BDT for pumps and valves includes
lower leak definitions than in 40 CFR
part 60, subpart VV as currently written.
Specifically, these regulations and other
requirements indicate BDT includes
leak definitions of 500 ppm for valves
and 2,000 ppm for pumps. Even lower
leak definitions theoretically would
result in lower emissions, but available
evidence to date does not support
selection of lower values. Our impacts
analysis indicates that lowering the leak
definitions to 500 ppm for valves and
2,000 ppm for pumps would reduce
emissions from new SOCMI sources by
230 Mg/yr in the fifth year after
implementation of such requirements,
and the cost would be $310/Mg
removed. This cost is considered to be
reasonable. Therefore, we are proposing
PO 00000
Frm 00005
Fmt 4701
Sfmt 4702
65305
to lower the leak definitions in 40 CFR
part 60, subpart VV to 2,000 ppm for
pumps and to 500 ppm for valves.
2. New Compliance Demonstration
Requirements
As mentioned previously, the
proposed amendments include
provisions to ensure that intended
emissions reductions are being
achieved. The proposed clarifications
summarized in this section would apply
to all process units subject to 40 CFR
part 60, subpart VV as well as units
subject to subparts that reference
subpart VV.
Open-ended lines. Section 60.482–
6(a)(1) specifies that, except in certain
situations, each open-ended valve or
line shall be equipped with a cap, plug,
blind flange, or a second valve. If
installed properly, the control efficiency
of these measures is assumed to be
essentially 100 percent. Inspections
conducted by enforcement agencies,
however, have found that many of these
components are leaking due to improper
installation. In order to increase
compliance with the original standards
for open-ended lines and achieve the
intended emission reductions, we are
proposing a requirement to monitor
each open-ended line once per year. An
instrument reading of 500 ppm or
greater would be considered a leak. The
500 ppm level was selected because this
requirement is comparable to the ‘‘no
detectable emissions’’ option for pumps,
compressors, and valves. Repair of leaks
would be required within 15 days after
the leak is detected. Examples of repair
attempts include tightening or replacing
the cap, plug, blind flange, or second
valve. Records of all monitoring results,
each leak detected, and each repair
attempted would be required.
Documentation of the total number of
leaks and number for which repair was
delayed would be required in
semiannual reports.
Requirements for Pumps. Sections
60.482–2(b)(2) and (d)(6)(i) of subpart
VV currently specify that a leak is
detected if indications of liquids
dripping from the pump seal are
observed during weekly inspections.
These leaks must be repaired just as
leaks detected by instrument readings
greater than the leak definition must be
repaired. We have determined that this
requirement is overly burdensome
because not all liquids dripping are
process fluids, and not all drips of
process fluids would create emissions
concentrations greater than the
applicable leak definitions. To mitigate
this burden, we are proposing to revise
the weekly inspection requirements in a
E:\FR\FM\07NOP2.SGM
07NOP2
sroberts on PROD1PC70 with PROPOSALS
65306
Federal Register / Vol. 71, No. 215 / Tuesday, November 7, 2006 / Proposed Rules
manner similar to the requirements in
the CAR.
The proposed amendments would
require the owner or operator to either
monitor the pump or designate visual
indications of liquids dripping as a leak.
If the owner or operator chooses to
monitor the pump and the instrument
reading is greater than or equal to the
applicable leak definition, then a leak is
detected, and it must be repaired
following the same procedures as any
other leak. If the instrument reading is
less than the applicable leak definition,
the indications of drips are not a leak,
and no further action would be
required. If the indications of liquids
dripping are designated as a leak, then
the owner or operator would have to
repair the leak by eliminating the visual
indications of liquids dripping.
Eliminating visual indications of liquids
dripping is less burdensome than
meeting the definition of ‘‘repaired’’
because monitoring is not required to
verify that the repair was successful.
(Note that we are also proposing to
revise the definition of the term
‘‘repaired’’ to be consistent with the
definition in other equipment leak rules
and to further clarify the definition. See
section III.A.3 of this preamble.)
Although 40 CFR part 60, subpart VV
does not explicitly specify procedures to
follow when indications of liquids
dripping are observed between
scheduled weekly inspections, the
Agency has determined that owners and
operators must follow the same
requirements as when indications of
liquids dripping are found during the
weekly inspection.
The most obvious difference between
the proposed amendments and the
requirements in the CAR and Generic
MACT is that the proposed amendments
would explicitly require the owner or
operator to designate visual indications
of liquids dripping as a leak if
monitoring is not conducted. However,
this language is consistent with the
intent of the CAR and Generic MACT.
In the preamble to the proposed CAR
(63 FR 57448, October 28, 1998), we
explained that the new option to
eliminate visual indications of liquids
dripping constitutes leak repair for such
situations. Another difference between
the proposed amendments and the CAR
is that the CAR essentially requires
monitoring twice per month for pumps
with continuing indications of liquids
dripping (i.e., according to
§ 65.107(b)(4)(i), monitoring is required
after the first weekly inspection each
month). The proposed language in 40
CFR part 60, subpart VV would require
monitoring after only the first weekly
inspection that revealed indications of
VerDate Aug<31>2005
17:18 Nov 06, 2006
Jkt 211001
liquids dripping. For subsequent
months, routine monitoring in
accordance with § 60.482–2(a)(1) is still
required, but no monitoring would be
required after any of the weekly
inspections. Note, however, that if the
pump is repaired (by either eliminating
indications of liquids dripping or other
means), then the clock resets and
monitoring would again be required
after the first weekly inspection during
which indications of liquids dripping
are observed.
Requirements for Closed-vent
Systems. We are proposing to add a
paragraph to the end of § 60.482–10
requiring owners and operators to
ensure that there is no flow through
bypass lines that could divert flow away
from control devices. This requirement
may be fulfilled by installing a flow
indicator on each bypass line or
securing the bypass line valve in the
non-diverting position. Corresponding
recordkeeping requirements are being
proposed in 40 CFR 60.486(d)(6) and
include either hourly records of whether
the flow indicator was operating and
whether a diversion into the bypass line
was detected or records of monthly
visual inspections and whether the seal
is broken. We are also proposing that
semiannual reports include records of
all periods when the vent stream is
diverted from the control device
through a bypass line and all times
when maintenance is performed in carsealed valves, when the seal is broken,
when the bypass line valve position is
changed, or the key for a lock-and-key
type configuration has been checked
out. The changes to the monitoring,
recordkeeping, and reporting
requirements for bypass lines on closedvent systems are being proposed to
make 40 CFR part 60, subpart VV
consistent with other equipment leak
rules.
Testing Requirements. We are
proposing two changes to the testing
methods and procedures in 40 CFR
60.485 of subpart VV: addition of a daily
calibration drift assessment and
clarification of the calibration gases that
must be used.
Section 60.485(b)(1) of subpart VV
specifies that monitoring instruments
must be calibrated before use each day.
To ensure that the monitoring results
are as accurate as possible, we are
proposing to require a drift assessment
at the end of each monitoring shift. The
instrument would be checked with the
same calibration gases as before use, and
the percent difference from the initial
calibration value would be calculated. If
the drift assessment shows a negative
drift of more than 10 percent,
equipment monitored since the previous
PO 00000
Frm 00006
Fmt 4701
Sfmt 4702
calibration that showed readings
between the leak definition and 20
percent of the leak definition must be
re-monitored. For example, equipment
with readings between 100 ppm and 500
ppm would have to be re-monitored if
the leak definition is 500 ppm, and
equipment with readings between 400
ppm and 2,000 ppm would have to be
re-monitored if the leak definition is
2,000 ppm. We are specifically
requesting comments on the proposed
calibration drift requirement. In
particular, we are requesting
information on the environmental
benefit of this assessment and any
alternatives that should also be
considered.
Section 60.485(b)(1)(ii) of subpart VV
currently requires calibration with a
mixture of methane or n-hexane and air
at a concentration of about, but less
than, 10,000 ppm methane or n-hexane.
This is appropriate for the 10,000 ppm
leak definitions as currently specified in
the rule. However, because we are
proposing lower leak definitions for
pumps and valves, we are also
proposing to revise the calibration gas
requirements to match the requirements
in other equipment leak rules that
specify a variety of leak definition
levels, such as the Generic MACT (40
CRF 63.1023(b)(4)) and the CAR (40 CFR
65.104(b)(4)).
The proposed amendments would
require a mixture of methane or nhexane and air at a concentration of no
more than 2,000 ppm greater than the
leak definition concentration of the
equipment monitored. Alternatively, if
the monitoring instrument allows for
multiple calibration scales, then the
lower scale should be calibrated with a
calibration gas that is no higher than
2,000 ppm above the applicable leak
definition, and the highest scale should
be calibrated with a calibration gas that
is approximately equal to 10,000 ppm.
If only one scale will be used during a
day’s monitoring, then only that scale
will need to be calibrated.
Records of Instrument Calibrations.
EPA Method 21 specifies instrument
calibration requirements, and as
discussed above, we are proposing
additional calibration requirements in
40 CFR part 60, subpart VV. Neither the
method nor subpart VV, however,
require records of the calibrations. This
information is needed by enforcement
agencies to ensure compliance.
Therefore, we are proposing to amend
40 CFR 60.486(e) of subpart VV to
require records of calibrations. The
proposed amendments would require an
owner or operator to maintain records of
the calibration dates, identification of
the operator performing the calibration,
E:\FR\FM\07NOP2.SGM
07NOP2
Federal Register / Vol. 71, No. 215 / Tuesday, November 7, 2006 / Proposed Rules
sroberts on PROD1PC70 with PROPOSALS
information about the cylinder gas(es)
used, a description of any corrective
action taken if the meter readout could
not be adjusted to correspond to the
calibration gas value, and results of
calibration drift assessments.
3. Technical Corrections and
Clarifications
We are proposing several technical
corrections to the current subpart VV of
40 CFR part 60 requirements in the
proposed amendments. These
amendments are being proposed to
clarify the intent of the current
requirements, correct inaccuracies, and
correct oversights in previous versions
that were promulgated. The proposed
clarifications summarized in this
section are consistent with other
equipment leak rules and apply to all
process units subject to subpart VV as
well as units subject to subparts that
reference subpart VV.
Pumps. We are proposing several
clarifications to the standards for pumps
in light liquid service (40 CFR 60.482–
2). The current provisions are unclear
regarding when a new pump on an
affected process unit must be monitored
for the first time, especially if the new
pump is added to the process unit
between monitoring cycles. We are
proposing to revise 40 CFR 60.482–
2(a)(1) to specify that a new pump must
be monitored for the first time during
the next regularly scheduled monitoring
cycle for existing pumps.
We are also proposing to amend the
delay of repair requirements specific to
pumps. We are proposing to add 40 CFR
60.482–9(f) to clarify that an owner or
operator may elect to discontinue
monitoring for a pump for which repair
has been delayed; if this option is
chosen, the pump is presumed to be
leaking until repaired. Alternatively, an
owner or operator may choose to
continue monitoring and consider the
pump to be repaired if two consecutive
monthly monitoring instrument
readings are below the leak definition.
Finally, we are proposing several
minor clarifications for pumps. We are
proposing to add specific examples of
practices that are considered to be
options for first attempt at repair. The
examples are consistent with other
equipment leak rules. In a related
amendment, we are proposing to amend
40 CFR 60.482–8(d) to include a
reference to 40 CFR 60.482–2(c)(2)
where first attempt at repair is
discussed. We are also proposing to add
40 CFR 60.486(e)(6) to state explicitly
that records of the weekly visual
inspections must be kept.
Valves. Similar to pumps, the current
provisions are unclear regarding when a
VerDate Aug<31>2005
17:18 Nov 06, 2006
Jkt 211001
new valve on an affected process unit
must be monitored for the first time. We
are proposing to add 40 CFR 60.482–
7(a)(2) to specify that a new valve must
be monitored for the first time within 1
month after installation to ensure that
the valve has been properly installed,
except for valves that are designated for
no detectable emissions, as unsafe to
monitor, or as difficult to monitor.
Subsequent monitoring for the new
valve would begin during the next
regularly scheduled monitoring cycle
for that process unit. Unlike when a
process unit first becomes subject to 40
CFR part 60, subpart VV, monitoring in
two consecutive months before
implementing less frequent monitoring
would not be required. Similarly, we are
proposing to add 40 CFR 60.483–2(b)(7)
to indicate that monitoring is required
within 1 month after installation of a
new valve on a process unit being
monitored according to the skip period
frequency; subsequent monitoring for
the new valve would begin during the
quarter in which the existing valves on
that process unit are monitored. The
proposed amendments are consistent
with the requirement to monitor valves
monthly within a month after a process
becomes subject to subpart VV, and they
will ensure that a valve added to a
process unit complying with 40 CFR
60.482–7(c) or 40 CFR 60.483–2 does
not leak for up to 3 months or 1 year,
respectively, before being monitored.
We are also proposing to amend the
delay of repair requirements specific to
valves. Similar to pumps, we are
proposing to add 40 CFR 60.482–9(f) to
clarify that an owner or operator may
elect to discontinue monitoring for a
valve for which repair has been delayed;
if this option is chosen, the valve is
presumed to be leaking until repaired.
Alternatively, an owner or operator may
choose to continue monitoring and
consider the valve to be repaired once
two consecutive monthly monitoring
instrument readings are below the leak
definition.
Sampling Connection Systems. For
consistency with other equipment leak
rules, we are proposing to add
definitions of ‘‘closed-loop system’’ and
‘‘closed purge system’’ that are
consistent with the definitions in other
equipment leak rules. In addition, we
are proposing to clarify that containers
that are part of a closed-purge system
must be covered when not being filled
or emptied. Stating this requirement
explicitly in the rule language is
consistent with previous amendments to
other equipment leak rules. Finally, we
are proposing to rearrange the
paragraphs in 40 CFR 60.482–5 for
clarity.
PO 00000
Frm 00007
Fmt 4701
Sfmt 4702
65307
Intermittent Process Operation. When
process units operate on a variable, parttime basis during the year, there are
issues about the monitoring
requirements, particularly for batch
processes. One issue is whether the
monitoring frequency should be the
same as for processes operating
continuously, and another is how to
monitor when the process does not
operate during a normally scheduled
monitoring period. For example, it is
not clear what an owner or operator
should do if a process unit is not
operating during the first month of a
quarter when valve monitoring would
normally be required. To address these
issues, we are proposing to add
provisions like those in
§ 63.1036(c)(3)(iii) and (iv) of the
Generic MACT for equipment leaks (40
CFR part 63, subpart UU). These
provisions reduce the frequency of
monitoring required for part time
operation, and specify that the
monitoring intervals may be adjusted to
accommodate process operations,
provided the monitoring is conducted at
a ‘‘reasonable interval’’ after completion
of the last monitoring campaign. For
example, monitoring pumps in a
process that operates about 70 percent
of the days in a year may be done every
other month rather than monthly. In
addition, for a process that is not
operating in the first month of a quarter,
a ‘‘reasonable interval’’ is defined as
within a period equal to 30 percent of
the monitoring interval (i.e., 30 percent
of 3 months, if quarterly monitoring is
otherwise required).
Definitions. The current rule does not
clearly specify whether equipment in
lines between storage tanks and process
vessels are part of the process and
therefore part of the affected source. We
are proposing to revise the definition of
‘‘process unit’’ to clarify our intent that
the pipes and ducts connecting storage
tanks and transfer racks to process
vessels are included as part of a process
unit. We are also proposing to add
definitions of ‘‘storage vessel’’ and
‘‘transfer rack’’ to further clarify the
definition of ‘‘process unit.’’ All of the
above definitions are similar to the
definitions found in other equipment
leak rules.
In a related amendment, we are
proposing to add 40 CFR 60.485(b)(3) to
allow flexibility in the monitoring of the
equipment in a process unit. At some
facilities, the storage tanks and transfer
racks may be located far from the
process vessels. Although the
equipment on the pipes connecting the
storage tanks and transfer racks to the
process vessels are considered part of
the same process unit, it may not make
E:\FR\FM\07NOP2.SGM
07NOP2
sroberts on PROD1PC70 with PROPOSALS
65308
Federal Register / Vol. 71, No. 215 / Tuesday, November 7, 2006 / Proposed Rules
geographic sense to monitor all the
equipment at the same time. Instead, it
may be more efficient to monitor all
equipment on pipes or ducts near the
tanks at a different time than the
equipment on the process vessel. For
example, a facility complying with
quarterly monitoring for valves may
choose to monitor the valves near the
tanks in January and April and monitor
the process vessel valves in February
and May. Our intent in proposing a
revision to the definition of ‘‘process
unit’’ is not to remove any monitoring
flexibility. As long as all the equipment
that is part of one process unit is
monitored at the applicable leak
definition for that process unit and the
overall monitoring frequency is
maintained as specified by the
applicable provisions (such as in the
example provided above), the process
unit would be considered to be in
compliance with the monitoring
requirements of 40 CFR part 60, subpart
VV.
We are also proposing a revised
definition of ‘‘repaired’’ to reflect our
clarifications regarding how a leak is
determined. The current definition does
not explicitly explain how to verify that
a repair has been successful. One
interpretation of this language is that a
successful repair is any action taken to
address one of the three indications of
a leak as stated in the definition of
‘‘repaired.’’ However, this interpretation
is not consistent with our intent or the
language in other equipment leak rules.
In addition, the current definition does
not accurately reflect our proposed
amendments to clarify the procedures
when indications of liquids dripping
from pumps are detected and to lower
the leak definitions for new valves and
pumps. Therefore, we are proposing to
revise the definition of ‘‘repaired’’ to
address these concerns. The proposed
definition does not include a specific
reference to a leak definition of 10,000
ppm and clarifies that, typically,
equipment must be monitored after it is
repaired to verify that it is no longer
leaking. The only exception is that
pumps for which visual indications of
liquids dripping were observed during
weekly inspections may be repaired by
eliminating the visual indications of
liquids dripping.
Recordkeeping. As specified above, 40
CFR 60.486 would be amended to
correspond with particular proposed
amendments for pumps in light liquid
service, closed-vent systems with
bypass lines, and calibration
procedures. Specifically, we are
proposing to amend 40 CFR 60.486 to
require records of the weekly visual
inspections for pumps and
VerDate Aug<31>2005
17:18 Nov 06, 2006
Jkt 211001
documentation of the monitoring of
bypass lines on closed-vent systems
(either continuous records for a flow
indicator or monthly visual inspections
of the valve position).
We are also proposing to add a
requirement to keep records of all
instrument readings. The information to
record would include identification of
the monitoring instrument, operator,
and equipment monitored; date and
time of monitoring; and the instrument
reading. This information would be
useful as a means of verifying that the
monitoring was performed, and it would
be useful for assessing leak growth rates
and leak distributions. Many facilities
already record this information;
therefore, we expect this requirement to
impose minimal burden.
In addition, we are proposing to
amend 40 CFR 60.486(c), which
specifies the information to record when
a leak is detected. Currently, 40 CFR
60.486(c)(4) requires only a note if an
instrument reading above 10,000 ppm is
detected after a repair attempt (i.e., a
note that the repair attempt was
unsuccessful). We are proposing to
amend this paragraph to require a
record of the maximum instrument
reading once the leak is either repaired
or determined to be nonrepairable. This
change would take into account changes
in the leak definitions, as well as the
fact that the leak definitions may not be
the same for all components. This
language would make this requirement
consistent with other equipment leak
rules.
Reporting. As specified above, 40 CFR
60.487 would be amended to
correspond with the proposed
amendments for closed-vent systems
with bypass lines and open-ended lines.
Specifically, we are proposing to amend
40 CFR 60.487 to require semiannual
reports to include records of all periods
when the vent stream is diverted from
the control device through a bypass line;
records of all times when maintenance
is performed in car-sealed valves, when
the seal is broken, when the bypass line
valve position is changed, or the key for
a lock-and-key type configuration has
been checked out; the number of openended lines for which leaks were
detected; and the number of open-ended
lines for which leaks were not repaired
as required.
Miscellaneous Corrections. We are
proposing the following miscellaneous
technical corrections throughout 40 CFR
part 60, subpart VV:
• Replacing ‘‘construction or
modification’’ with ‘‘construction,
reconstruction, or modification’’
throughout subpart VV;
PO 00000
Frm 00008
Fmt 4701
Sfmt 4702
• adding the word ‘‘Value’’ to the
table in the definition of the term
‘‘capital expenditure’’;
• correcting the spelling of the word
‘‘judgment’’ in the definition of the term
‘‘hard piping’’;
• replacing ‘‘§ 60.482(a), (b), (c), (d),
(e), and (h)’’ with ‘‘paragraphs (a)
through (e) and (h) of this section’’ in 40
CFR 60.482–3;
• correcting the spelling of the word
‘‘equivalence’’ in 40 CFR 60.484(a); and
• replacing ‘‘demonstrate that an
equipment’’ with ‘‘demonstrate that a
piece of equipment’’ in 40 CFR
60.485(e) to correct a grammatical error.
B. How did EPA determine the amended
standards for equipment leaks in other
NSPS?
Of the four subparts in part 60 that
contain NSPS for equipment leak
emissions, our current review examines
only subparts VV and GGG. We will
review and determine the need for
source-specific amendments to subparts
DDD and KKK of 40 CFR part 60 at a
later date. Except for the changes to the
LDAR standards for pumps and valves,
all of the other proposed amendments to
subpart VV would apply to sources
subject to any rule that cross-references
subpart VV. Other proposed changes to
subpart GGG are discussed below.
1. LDAR for Pumps and Valves
The proposed amendments to the
standards in 40 CFR part 60, subpart VV
(i.e., the increased stringency of the leak
definitions for pumps and valves) have
been written in such a way that they
apply only to SOCMI affected sources
that commence construction,
reconstruction, or modification after
today’s publication of the proposed
amendments. Based on the requirements
in consent decrees and the Petroleum
Refineries NESHAP (40 CFR part 63,
subpart CC), however, it is clear that
these proposed provisions are also
technically viable and in widespread
use for equipment leaks from petroleum
refineries. Our impacts analysis (see
section VI of this preamble) indicates
that their implementation would reduce
VOC emissions by 13 Mg/yr from new
process units at refineries in the fifth
year after implementing such
requirements, and the cost to achieve
these reductions would be $3,400/Mg
removed. The annual emissions
reductions are relatively small because
more than 76 percent of the refiners are
currently complying with consent
decrees that require compliance with
comparable leak definitions. If these
consent decrees expire at some point in
the future, the potential emissions
reductions would greatly increase. The
E:\FR\FM\07NOP2.SGM
07NOP2
Federal Register / Vol. 71, No. 215 / Tuesday, November 7, 2006 / Proposed Rules
sroberts on PROD1PC70 with PROPOSALS
cost to achieve these reductions is
considered reasonable. Therefore, we
are proposing to add an exception in 40
CFR 60.593(f) of subpart GGG to specify
that these changes to the standards in 40
CFR part 60, subpart VV would also
apply to petroleum refining process
units that commence construction,
reconstruction, or modification after
today’s publication of proposed
amendments.
2. Clarifications for Valves
Section 60.592(b) of 40 CFR part 60,
subpart GGG currently allows a
petroleum refiner to comply with the
alternative standards for valves in 40
CFR 60.483–1 or 40 CFR 60.483–2 of
subpart VV. We are proposing to allow
compliance with the Phase III
provisions in 40 CFR 63.168 of subpart
H in the HON as an additional option.
The Phase III provisions specify a leak
definition of 500 ppm for valves, which
we are proposing for new petroleum
refining process units, as noted above.
Many other Phase III requirements for
monitoring and repairing leaking valves
also are comparable to the requirements
in subpart VV, but the Phase III
provisions have slightly different ‘‘skip
monitoring’’ options. Similarities
include the requirement to conduct
monitoring in accordance with EPA
Method 21, to monitor monthly
initially, and, if more than 2 percent
leak when conducting ‘‘skipmonitoring,’’ to make a first attempt at
repair no later than 5 calendar days after
a leak is detected and complete repair
no later than 15 calendar days after a
leak is detected, and the requirements
for valves that are unsafe-to-monitor or
difficult-to-monitor. The Phase III ‘‘skip
monitoring’’ options allow an owner or
operator to choose a monitoring
frequency depending on the percentage
of valves found to be leaking (e.g., if less
than 1 percent of the valves in a process
unit are leaking, the owner or operator
may monitor once every two quarters; if
less than 0.5 percent of the valves in a
process unit are leaking, the owner or
operator may monitor once every four
quarters). Subpart VV allows an owner
or operator to skip quarterly monitoring
periods until annual monitoring is
established as long as the number of
leaking valves remains below 2 percent
for a process unit.
Compliance with this option would
achieve essentially the same emissions
reductions as compliance with the
proposed changes to 40 CFR part 60,
subpart VV. Many petroleum refiners
already have process units subject to 40
CFR part 63, subpart H, as well as other
petroleum refining process units that are
subject to equivalent requirements
VerDate Aug<31>2005
17:18 Nov 06, 2006
Jkt 211001
under 40 CFR part 63, subpart CC.
Allowing compliance with subpart H for
petroleum refining process units that are
subject only to the NSPS (i.e., no
hazardous air pollutant (HAP)
emissions) may reduce their burden if it
reduces the number of different LDAR
programs they must implement.
3. Clarifications for Open-Ended Lines
There is a potential safety concern
with requiring a cap, blind flange, plug,
or a second valve on an open-ended line
containing asphalt. Plugs may become
stuck and require removal with a torch.
If a secondary valve is used, some
residual asphalt may remain in the line
between the primary and secondary
valves following sampling. This residual
asphalt can harden in the line, resulting
in no flow when the secondary valve is
opened to obtain the next sample. When
the secondary valve is opened wider to
encourage flow, the hardened asphalt
may be forced out of the line, splattering
hot asphalt on the sampling technicians.
Because of this safety issue, and because
asphalt has a lower volatility than other
petroleum products, we are proposing to
add an exemption to the open-ended
line requirements for process lines
containing asphalt. We are also
proposing to add a definition of
‘‘asphalt’’ to subpart GGG to clarify
which open-ended lines qualify for this
exemption. Since asphalt is highly
variable depending on the crude oil
from which it is derived and the
processing steps, we are specifically
requesting comment on whether this
definition adequately defines asphalt at
petroleum refineries and whether the
exemption should be limited to specific
types of asphalt.
4. Clarification of Definitions
We are proposing to make changes to
the definition of ‘‘process unit’’ in 40
CFR 60.591 of subpart GGG consistent
with the proposed changes to this
definition in 40 CFR part 60, subpart
VV. These changes would specify that
storage tanks and transfer racks are
included as part of a process unit. As in
subpart VV, these changes are needed to
clarify that equipment in the lines
between feed or product storage tanks
and process units, between process
units and transfer racks, or between
product storage tanks and transfer racks
are subject to the equipment leak
standards. This change will make the
definition of ‘‘process unit’’ in the NSPS
consistent with the definition of
‘‘process unit’’ in the subpart CC to 40
CFR part 63.
PO 00000
Frm 00009
Fmt 4701
Sfmt 4702
65309
5. Miscellaneous Corrections
We are proposing the following
miscellaneous technical corrections
throughout 40 CFR part 60, subpart
GGG:
• Replacing ‘‘construction or
modification’’ with ‘‘construction,
reconstruction, or modification’’ in 40
CFR 60.590;
• changing ‘‘Each compressor is
presumed not be in hydrogen service’’
to ‘‘Each compressor is presumed not to
be in hydrogen service’’ in 40 CFR
60.593(b)(2);
• changing the reference to the
section in 40 CFR part 60, subpart VV
regarding compressors from §§ 60.482
through 60.482–3 in 40 CFR 60.593(c);
and
• changing the reference to the
section incorporating test methods by
reference from §§ 60.18 through 60.17 in
40 CFR 60.593(d).
IV. Request for Comments
We welcome comments on all aspects
of the proposed amendments. We are
specifically requesting comments on
two potential amendments that we have
decided not to propose at this time.
These potential amendments involve
required repair attempts for valves and
monitoring for connectors in gas/vapor
service and light liquid service.
1. Drill and Tap Repair Attempts
The State of Texas recently
promulgated a rule requiring
‘‘extraordinary efforts’’ to repair leaking
valves in highly reactive volatile organic
compound (VOC) service in eight
counties before delay of repair is
allowed (30 TAC 115.780 through
115.789). Similarly, recent consent
decrees with petroleum refiners also
require ‘‘extraordinary efforts’’ to fix
valves that are leaking at concentrations
of either 50,000 ppm or 10,000 ppm
before delay of repair is allowed. In both
the Texas rule and the consent decrees,
drill and tap procedures are identified
as an example of an extraordinary repair
method. We considered amending 40
CFR part 60, subpart VV to include a
similar requirement. However, available
information indicates that sealant
injection procedures such as drill and
tap methods have advanced in recent
years to the point that they are a viable
on-line repair technique for many
leaking valves. Vendors market these
services for valves in a wide range of
service, and they indicate success rates
greater than 90 percent. Based on this
information, we believe that drill and
tap procedures have evolved past
‘‘extraordinary’’ methods and are more
widely feasible. Therefore, we believe
E:\FR\FM\07NOP2.SGM
07NOP2
65310
Federal Register / Vol. 71, No. 215 / Tuesday, November 7, 2006 / Proposed Rules
sroberts on PROD1PC70 with PROPOSALS
that an amendment is not needed
because subpart VV, as currently
written, can be interpreted to require
drill and tap repair attempts, at least for
valves with leaks at or above the current
leak definition of 10,000 ppm.
According to 40 CFR 60.482–9(a) of
subpart VV, delay of repair is allowed
if repair is technically infeasible
without a process unit shutdown, and
40 CFR 60.482–9(c) of subpart VV
allows delay of repair of valves if
emissions associated with immediate
repair would exceed continued
emissions from the leak. Since drill and
tap is technically feasible, and
emissions associated with such a repair
attempt would be negligible, one
interpretation of these provisions is that
drill and tap repair attempts are
required before delay of repair is
allowed.
We are soliciting comment on our
interpretation of the delay of repair
provisions in 40 CFR part 60, subpart
VV and that an explicit requirement to
use drill and tap procedures would be
redundant. We are specifically
interested in information regarding any
types of valves or applications where
drill and tap repair attempts are
inherently unsafe or unlikely to be
successful. In addition, given that we
are proposing to lower the leak
definition for valves from 10,000 ppm to
500 ppm, we are also interested in
whether the interpretation that drill and
tap is feasible should extend to valves
with monitoring instrument readings in
this range. Information on any other
repair techniques that should be
considered ‘‘extraordinary’’ and
whether the rule should include a
provision to require such techniques in
certain situations is also of interest.
2. Leak Detection and Repair for
Connectors
We have considered amending 40
CFR part 60, subpart VV (and possibly
40 CFR part 60, subpart GGG) to require
monitoring of connectors in gas vapor
service and light liquid service.
Arguments in favor of such amendments
are that NESHAP for chemical
manufacturing sources already require
connector monitoring for new processes
that emit HAP, and our impacts analysis
shows the cost of such monitoring
would be reasonable, at least for SOCMI
processes. Furthermore, the potential
emission reductions from connector
LDAR are greater than the potential
reductions for the proposed
amendments to the LDAR for pumps
and valves. However, because of
uncertainties regarding the leak
frequencies and emission factors, we
have decided not to propose LDAR
VerDate Aug<31>2005
17:18 Nov 06, 2006
Jkt 211001
requirements for connectors at this time.
We are soliciting comments on this
decision and the underlying data and
assumptions; these data and the
accompanying analyses can be found in
Docket ID No. EPA–HQ–OAR–2006–
0699. Based on information provided by
commenters, we may decide to propose
connector LDAR in the future.
Many of the SOCMI processes listed
in 40 CFR 60.489 of subpart VV and
subject to subpart VV will also be
subject to the HON, the NESHAP for
Miscellaneous Organic Chemical
Manufacturing (MON) (40 CFR part 63,
subpart FFFF), or the NESHAP for
Source Categories: Generic Maximum
Achievable Control Technology
Standards (Ethylene NESHAP) (40 CFR
part 63, subpart YY). All of these
NESHAP require monitoring of
connectors at new sources, and the leak
definition in each rule is 500 ppm.
About 62 percent of the SOCMI
chemicals are chemicals that are also
listed in Table 1 to subpart F of the
HON, 8 percent are ethylene or
propylene, and the remainder are
materials meeting the criteria listed in
40 CFR 63.2435 of the MON. Only three
types of processes would not be subject
to one of these NESHAP: (1) Processes
at area sources for HAP emissions; (2)
processes that emit VOC, but no HAP;
and (3) processes making MON
materials that are not part of a new
affected source under the MON. Of the
existing SOCMI process units, we
estimated that 15 percent of them are at
area sources based on information in the
2002 National Emission Inventory
database; see Docket ID No. EPA–HQ–
OAR–2006–0699 for details regarding
how this estimate was developed.
Except for a small percentage of the
processes making MON materials, we
assumed that all of the processes use or
generate HAP and, thus, would be
subject to the NESHAP if other
applicability requirements are met. In
the absence of process-specific
emissions information, we assumed that
20 percent of the processes making
MON materials would emit VOC but no
HAP. A new affected source under
subpart VV would be part of a new
affected source under the MON only if
it were part of a greenfield facility or it
was a dedicated process unit that by
itself has the potential to emit HAP at
levels above one of the major source
thresholds (i.e., 10 tons per year (tpy) of
one HAP or 25 tpy of a combination of
HAP). Due to the prevalence of batch
operations for specialty chemical
manufacturing, we anticipate that most
new process units that make MON
materials will be part of existing sources
PO 00000
Frm 00010
Fmt 4701
Sfmt 4702
under the MON. Therefore, we assumed
that only 20 percent of the process units
making MON materials would be part of
a new affected source under the MON.
Overall, we expect a majority of process
units that become affected sources
under subpart VV in the next 5 years
will be subject to connector LDAR
under a NESHAP. We are unaware of
any technological differences that
would preclude connector monitoring
for the other SOCMI process units.
Petroleum refining process units, on
the other hand, are not subject to
connector monitoring under any
NESHAP. The preamble to the final rule
(40 CFR part 63, subpart CC, 60 FR
43244, August 18, 1995) states that
connector monitoring was not required
because of uncertainty in the emission
and cost estimates. However, Texas
requires monitoring of connectors in
highly reactive VOC service in certain
counties (see 30 TAC 115.352 and
115.781), and the leak definition is 500
ppm. Several Air Districts in California
(Bay Area, Ventura County, South Coast,
and San Joaquin Valley) also require
connector monitoring, and the
applicable leak definitions range from
100 ppm to 10,000 ppm. Although we
expect few new petroleum refining
process units will be subject to
connector LDAR under other rules, we
are unaware of any technological
limitations that would preclude an
LDAR requirement.
To estimate the impacts of LDAR for
connectors, we estimated the number of
affected processes over the next 5 years,
represented these process units using
model processes that were developed
for NESHAP impacts analyses,
estimated average uncontrolled and
controlled emission rates per connector,
and estimated the various monitoring
and repair costs. Details of the analysis
are presented in Docket ID No. EPA–
HQ–OAR–2006–0699. The results show
an LDAR program with a leak definition
of 500 ppm would reduce emissions
from connectors by about 250
megagrams per year (Mg/yr) and 83 Mg/
yr for SOCMI and petroleum refining
process units, respectively. In addition,
the average LDAR cost-effectiveness,
without considering recovery credits, is
estimated to be about $2,500/Mg of VOC
controlled for SOCMI process units and
$12,000/Mg of VOC controlled for
petroleum refining process units. Two
factors account for most of the
difference in the costs. First, although
implementing LDAR would reduce
emissions from connectors by nearly 50
percent in both cases, the estimated
controlled and uncontrolled emission
factors are about three times higher for
SOCMI units than for petroleum
E:\FR\FM\07NOP2.SGM
07NOP2
sroberts on PROD1PC70 with PROPOSALS
Federal Register / Vol. 71, No. 215 / Tuesday, November 7, 2006 / Proposed Rules
refining process units. This occurs even
though the leak frequencies were
estimated to be lower for SOCMI units.
The second reason the costs for SOCMI
units are lower is that the lower leak
frequency means the SOCMI units could
be monitored every 4 years while
connectors in petroleum refining
process units would have to be
monitored annually (assuming the
LDAR program includes skip
monitoring as in other rules like the
HON and Generic MACT). Based on this
analysis, the costs of connector LDAR
for SOCMI units are considered to be
reasonable, but the costs for petroleum
refining process units are unreasonable.
Given the information presented
above, we considered amending 40 CFR
part 60, subpart VV to require connector
LDAR for SOCMI units and exempt
affected facilities subject to other rules
that cross-reference subpart VV.
However, we have not yet proposed
such amendments because we have
reservations about some of the data and
assumptions used in the impacts
analysis. We are requesting comments
and data to either bolster support for the
existing analysis or provide rationale for
changes to it. One of our concerns
involves the emission factors for
uncontrolled and controlled connectors
in SOCMI units. The uncontrolled factor
was derived from initial leak fraction
data (for a variety of chemical and
polymer manufacturing processes) that
were provided by industry in comments
on the proposed MON (Docket Number
A–96–04, Docket Item IV–D–123). Since
this initial leak fraction was less than
0.5 percent (well below the performance
level of 2 percent in other rules), we
assumed the final leak fraction after
implementing LDAR would not be any
lower. We also assumed that after
repair, the leak fraction would not
return to this level until the end of the
4-year monitoring cycle, and that it
would increase in direct proportion to
the time elapsed. This means the
average leak fraction over the 4-year
cycle was 1 one-half of the initial leak
fraction. We also assumed these leak
fractions are what an affected source
would measure when implementing an
LDAR program, but enforcement
inspectors would measure higher leak
fractions. We assumed the actual leak
fractions would be 1.7 times higher than
the measured leak fractions, based on
information from enforcement
inspections of valves at refineries.
Average leak rates were estimated using
these actual leak fractions and the
procedures in ‘‘Protocol for Equipment
Leak Emission Estimates’’ (EPA–453/R–
95–017). As a result, we estimated
VerDate Aug<31>2005
17:18 Nov 06, 2006
Jkt 211001
uncontrolled and controlled leak rates
of 0.000307 kilograms per hour per
connector (kg/hr/connector) and
0.000162 kg/hr/connector, respectively,
which indicated the LDAR would
reduce emissions by nearly 50 percent.
Another issue is whether there are any
specific technological or economic
factors that should change the analysis
for area sources relative to major
sources. We also are interested in any
other arguments for or against amending
40 CFR part 60, subparts VV and GGG
to include LDAR for connectors.
V. Modification and Reconstruction
Provisions
Existing affected sources that are
modified or reconstructed would be
subject to today’s proposed
amendments. A modification is any
physical or operational change to an
existing facility which results in an
increase in the facility’s emission rate
(40 CFR 60.14 of subpart A). Changes to
an existing facility that do not result in
an increase in the emission rate, either
because the nature of the change has no
effect on emissions or because
additional control technology is
employed to offset an increase in the
emission rate, are not considered
modifications. In addition, certain
changes have been exempted under the
General Provisions (40 CFR 60.14 of
subpart A). These exemptions include
an increase in the hours of operation,
addition or replacement of equipment
for emission control (as long as the
replacement does not increase the
emission rate), and use of an alternative
fuel if the existing facility was designed
to accommodate it.
Rebuilt SOCMI and petroleum
refinery process units would become
subject to the proposed amendments
under the reconstruction provisions,
regardless of changes in emission rate.
Reconstruction means the replacement
of components of an affected facility
such that; (1) the fixed capital cost of
the new components exceeds 50 percent
of the cost of an entirely new SOCMI or
petroleum refinery process unit of
comparable design, and (2) it is
technologically and economically
feasible to meet the applicable standard
(40 CFR 60.15 of subpart A).
VI. Summary of Cost, Environmental,
Energy, and Economic Impacts
In setting standards, the CAA requires
us to consider alternative emission
control approaches, taking into account
the estimated costs and benefits, as well
as the energy, solid waste, and other
effects. We request comment on whether
we have identified the appropriate
alternatives and whether the proposed
PO 00000
Frm 00011
Fmt 4701
Sfmt 4702
65311
standards adequately take into
consideration the incremental effects in
terms of emission reductions, energy,
and other effects of these alternatives.
The EPA will consider the available
information in developing the final rule.
We are presenting estimates of the
impacts for the proposed amendments
that change the performance standards:
the 500 ppm leak definition for valves
and the 2,000 ppm leak definition for
pumps. The other proposed
amendments are clarifications to the
existing 40 CFR part 60, subparts VV
and GGG to ensure that the expected
emission reductions are being achieved
and have no emission reduction
impacts. The costs, environmental, and
economic impacts of the amendments
are expressed as incremental differences
between the impacts of SOCMI and
petroleum refining process units
complying with the proposed
amendments and the current NSPS
requirements (i.e., baseline). The
impacts are presented for new SOCMI
and petroleum refining process units
constructed over the next 5 years. The
analyses and the documents referenced
below can be found in Docket ID No.
EPA–HQ–OAR–2006–0699.
The EPA estimates that there are no
significant energy or secondary
environmental impacts as a result of the
proposed amendments. The proposed
amendments are changes to work
practice requirements and do not
require changes to equipment or control
devices. Use of fuel or electricity is not
expected to increase significantly as a
result of the proposed amendments. The
proposed amendments would not
increase wastewater or solid waste from
SOCMI or petroleum refinery process
units.
A. What are the impacts for SOCMI
process units?
Using the 2004 SRI Consulting
Directory of Chemical Manufacturers
and the list of chemicals provided in 40
CFR 60.489 of subpart VV, we estimated
that there are currently 1,272 total
SOCMI process units potentially subject
to subpart VV. To estimate the number
of new and reconstructed SOCMI
process units, we assumed that the
SOCMI industry would grow
proportionally to the projected increase
in the gross domestic product (GDP).
Estimates of the annual increase in the
GDP over the next 5 years range from
2.7 to 3.4 percent. Assuming an annual
average growth rate of 3 percent, we
estimate that there will be 191 new or
reconstructed SOCMI process units over
the next 5 years.
SOCMI process units subject to the
HON, the MON, or the Ethylene
E:\FR\FM\07NOP2.SGM
07NOP2
65312
Federal Register / Vol. 71, No. 215 / Tuesday, November 7, 2006 / Proposed Rules
NESHAP are already subject to the
lower leak definitions proposed for 40
CFR part 60, subpart VV. Therefore, the
baseline impacts for process units
subject to these standards are equivalent
to the impacts of the proposed
amendment. As previously discussed
(see section IV of this preamble), we
assumed that 15 percent of the new or
reconstructed SOCMI process units
would be located at area sources and
that 20 percent of the processes making
MON chemicals would emit VOC but no
HAP. An estimated 39 process units
meet these criteria and would not be
subject to a NESHAP.
Our analysis included several other
assumptions and estimates as well. The
basic structure for the impacts analysis
was adapted from the analysis
performed to estimate impacts for other
equipment leak rules, and several
assumptions were kept, including the
percentage of the process units
represented by the small, medium, and
large process unit models and the
monitoring costs. We also assumed that
of the 191 new or reconstructed sources
over the next 5 years, 60 percent will be
new and 40 percent will be
reconstructed. Initial costs of lowering
the leak definition for a reconstructed
process unit are expected to be lower
than initial costs of beginning an LDAR
program for a new process unit. Initial
leak fraction data were provided by
industry in comments on the proposed
MON (Docket Number A–96–04, Docket
Item IV–D–123), and the methodology
for estimating emissions was based on
procedures in ‘‘Protocol for Equipment
Leak Emission Estimates’’ (EPA–453/R–
95–017, November 1995) (the Protocol
document).
Based on the assumptions described
above, we estimate that the proposed
amendments will reduce emissions of
VOC about 230 Mg/yr from the baseline.
The estimated increase in annual cost,
including annualized initial costs, is
about $72,000. The cost-effectiveness is
about $310 per ton of VOC removed.
The estimated nationwide 5-year
incremental emissions reductions and
cost impacts for the proposed
amendments are summarized in Table 1
of this preamble. In addition to the
annual cost for the proposed lower leak
definitions for valves and pumps, the
estimated increase in annual cost for the
proposed record keeping and reporting
requirements is $369,000.
TABLE 1.—NATIONAL EMISSION REDUCTIONS AND COST IMPACTS FOR SOCMI UNITS SUBJECT TO AMENDED STANDARDS
UNDER SUBPART VV OF 40 CFR PART 60 (5TH YEAR AFTER PROPOSAL)
Amendment
Annual emissions
reductions (Mg/yr)
Total initial cost
($/yr)
Annual cost
($/yr)
Cost-effectiveness
($/Mg)
Lower leak definition for valves and pumps ............................
230
130,000
72,000
310
B. What are the impacts for petroleum
refining process units?
sroberts on PROD1PC70 with PROPOSALS
We estimated that there are currently
150 petroleum refineries, based on the
2004 Oil and Gas Journal and the Energy
Information Administration 2004
Refinery Capacity Report, and we
estimated the average number of process
units at each refinery from information
presented in the 2004 Oil and Gas
Journal. To project the number of new
or reconstructed petroleum refinery
process units, we assumed that the
growth will be proportional to the
distribution of process units at an
average refinery. We estimated that
about three refineries’ worth of process
units would become subject to 40 CFR
part 60, subpart GGG per year
(equivalent to a 2 percent growth rate),
with 60 percent of those being new
process units. We estimate that there
will be 195 new or reconstructed
process units that emit VOC over the
next 5 years.
In estimating the impacts of the
proposed amendments for petroleum
refineries, we took into account that a
large number of petroleum refineries
(equivalent to 76.5 percent of the
VerDate Aug<31>2005
17:18 Nov 06, 2006
Jkt 211001
industry capacity) currently comply
with a consent decree, and new or
reconstructed units at these facilities
will be subject to requirements
equivalent to the proposed amendments
to 40 CFR part 60, subparts VV and
GGG. Therefore, the baseline impacts for
process units subject to a consent decree
are equivalent to the impacts of the
proposed amendment (i.e., there are no
incremental impacts for these process
units). Subpart CC to 40 CFR part 63
includes lower leak definitions for
valves and pumps on new sources since
July 14, 1994, so the baseline impacts
for process units subject to this standard
are also equivalent to the impacts of the
proposed amendment. Therefore, we
estimated the impacts of the proposed
amendments to lower the leak definition
for valves and pumps for the 17 new or
reconstructed process units not subject
to subpart CC or a consent decree.
Our analysis included several other
assumptions and estimates as well. Most
are similar to the assumptions described
above for the SOCMI analysis, including
the monitoring costs per component.
There are, however, a few major
differences. One difference is that the
model is based on number of process
PO 00000
Frm 00012
Fmt 4701
Sfmt 4702
units subject to a certain scenario (e.g.,
number of new process units subject to
a consent decree) rather than size of the
process unit (although the model does
consider the differences in number of
components on a process unit at a small
refinery versus a unit at a large refinery).
Also, emissions estimates are based on
data provided in Analysis of Refinery
Screening Data (American Petroleum
Institute, November 1997) as well as the
Protocol document.
Based on the assumptions described
above, we estimate that the proposed
amendments will reduce emissions of
VOC about 13 Mg/yr from the baseline.
The estimated increase in annual cost,
including annualized initial costs, is
about $45,000. The cost-effectiveness is
about $3,400 per ton of VOC removed.
The estimated nationwide 5-year
incremental emissions reductions and
cost impacts for the proposed
amendments are summarized in Table 2
of this preamble. In addition to the
annual cost for the proposed lower leak
definitions for valves and pumps, the
estimated increase in annual cost for the
proposed record keeping and reporting
requirements is $120,000.
E:\FR\FM\07NOP2.SGM
07NOP2
65313
Federal Register / Vol. 71, No. 215 / Tuesday, November 7, 2006 / Proposed Rules
TABLE 2.—NATIONAL EMISSIONS REDUCTIONS AND COST IMPACTS FOR PETROLEUM REFINERY UNITS SUBJECT TO
AMENDED STANDARDS UNDER SUBPART GGG OF 40 CFR PART 60 (5TH YEAR AFTER PROPOSAL)
Amendment
Annual emissions
reductions (Mg/yr)
Total initial cost
($/yr)
Annual cost
($/yr)
Cost-effectiveness
($/Mg)
Lower leak definition for valves and pumps ............................
13
27,000
45,000
3,400
C. What are the economic impacts?
An economic impacts analysis was
performed to compare the control costs
associated with producing a product at
petroleum refineries and various types
of SOCMI facilities to the average value
of shipments from such facilities. Since
we are unable to associate projected
control costs with specific facilities, we
examined the polar costs of all of the
affected process units being at one
facility in the industry versus no more
than one affected process unit at any
given facility. In all cases, the
magnitude of the costs is quite small.
The only scenario for which the control
costs reach 0.2 percent of the facility
value of shipments is if all the national
costs for SOCMI fell on one average
ethyl alcohol manufacturing facility.
The impact of the regulation on prices
and profitability depends on the extent
that the costs of control are passed on
in the form of higher prices or absorbed
by the facility. Because the costs are so
small, any price increases or loss of
profit would be quite small. No
significant impact is expected because
of the proposed amendments to
standards of performance for equipment
leaks of VOC for the petroleum refining
industry and SOCMI.
VII. Statutory and Executive Order
Reviews
sroberts on PROD1PC70 with PROPOSALS
A. Executive Order 12866: Regulatory
Planning and Review
This action is not a ‘‘significant
regulatory action’’ under the terms of
Executive Order 12866 (58 FR 51735,
October 4, 1993) and is, therefore, not
subject to review under the Executive
Order.
B. Paperwork Reduction Act
The OMB has previously approved
the information collection requirements
in the existing rules (40 CFR part 60,
subparts VV and GGG). The information
collection requirements in this proposed
rule have been submitted for approval to
OMB under the Paperwork Reduction
Act, 44 U.S.C. 3501 et seq. The
Information Collection Request (ICR)
document prepared by EPA has been
assigned EPA ICR number 1854.05 for
the consolidation of all ICRs related to
rule that apply to the SOCMI, including
40 CFR part 60, subpart VV and EPA
VerDate Aug<31>2005
17:18 Nov 06, 2006
Jkt 211001
ICR number 0983.09 for 40 CFR part 60,
subpart GGG.
The information to be collected for
the proposed amendments to 40 CFR
part 60, subparts VV and GGG are based
on recordkeeping and reporting
requirements in the NSPS General
Provisions in 40 CFR part 60, subpart A,
which are mandatory for all operators
subject to new source performance
standards. These recordkeeping and
reporting requirements are specifically
authorized by section 114 of the CAA
(42 U.S.C. 7414). All information
submitted to the EPA pursuant to the
recordkeeping and reporting
requirements for which a claim of
confidentiality is made is safeguarded
according to EPA policies set forth in 40
CFR part 2, subpart B.
The proposed amendments to 40 CFR
part 60, subparts VV and GGG would
require sources to maintain records of
leaking open-ended lines, instrument
calibration activities, all instrument
readings, the results of weekly pump
inspections, and information about
possible flow in lines that bypass
control devices. Additionally, the
sources would be required to include
information about leaking open-ended
lines and flow in bypass lines in semiannual compliance reports.
The annual projected burden for EPA
ICR number 1854.05 (40 CFR part 60,
subpart VV) to owners and operators of
affected sources subject to the final rule
is estimated to be 1,999,723 labor-hours
per year, with a total annual cost of
$95.3 million per year. The hour burden
is based on an estimated 199.6 hours per
response on a semi-annual basis by
3,349 respondents.
The annual projected burden for EPA
ICR number 0983.06 (40 CFR part 60,
subpart GGG) to owners and operators
of affected sources subject to the final
rule is estimated to be 8,317 labor-hours
per year. The hour burden is based on
an estimated 82 hours per response on
a semi-annual basis by 49 respondents.
Burden means the total time, effort, or
financial resources expended by persons
to generate, maintain, retain, or disclose
or provide information to or for a
Federal agency. This includes the time
needed to review instructions; develop,
acquire, install, and utilize technology
and systems for the purposes of
collecting, validating, and verifying
PO 00000
Frm 00013
Fmt 4701
Sfmt 4702
information, processing and
maintaining information, and disclosing
and providing information; adjust the
existing ways to comply with any
previously applicable instructions and
requirements; train personnel to be able
to respond to a collection of
information; search data sources;
complete and review the collection of
information; and transmit or otherwise
disclose the information.
An agency may not conduct or
sponsor, and a person is not required to
respond to a collection of information
unless it displays a currently valid OMB
control number. The OMB controls
numbers for EPA’s regulations are listed
in 40 CFR part 9.
To comment on the Agency’s need for
this information, the accuracy of the
provided burden estimates, and any
suggested methods for minimizing
respondent burden, including the use of
automated collection techniques, EPA
has established a public docket for this
rule, which includes this ICR, under
Docket ID number EPA–HQ–OAR–
2006–0699. Submit any comments
related to the ICR for this proposed rule
to EPA and OMB. See ADDRESSES
section at the beginning of this notice
for where to submit comments to EPA.
Send comments to OMB at the Office of
Information and Regulatory Affairs,
Office of Management and Budget, 725
17th Street, NW., Washington, DC
20503, Attention: Desk Office for EPA.
Since OMB is required to make a
decision concerning the ICR between 30
and 60 days after November 7, 2006, a
comment to OMB is best assured of
having its full effect if OMB receives it
by December 7, 2006. The final rule will
respond to any OMB or public
comments on the information collection
requirements contained in this proposal.
C. Regulatory Flexibility Act
The Regulatory Flexibility Act (RFA)
generally requires an agency to prepare
a regulatory flexibility analysis of any
rule subject to notice and comment
rulemaking requirements under the
Administrative Procedures Act or any
other statute unless the agency certifies
that the rule will not have a significant
economic impact on a substantial
number of small entities. Small entities
include small businesses, small
E:\FR\FM\07NOP2.SGM
07NOP2
sroberts on PROD1PC70 with PROPOSALS
65314
Federal Register / Vol. 71, No. 215 / Tuesday, November 7, 2006 / Proposed Rules
organizations, and small governmental
jurisdictions.
For purposes of assessing the impacts
of the proposed amendments on small
entities, small entity is defined as: (1) A
small business according to Small
Business Administration size standards
by the NAICS category of the owning
entity; (2) a small governmental
jurisdiction that is a government of a
city, county, town, school district or
special district with a population of less
than 50,000; and (3) a small
organization that is any not-for-profit
enterprise that is independently owned
and operated and is not dominant in its
field. For the SOCMI, a small business
ranges from less than 500 employees to
less than 1,000 employees, depending
on the NAICS code. For petroleum
refiners, a small business has no more
than 1,500 employees and a crude oil
distillation capacity of no more than
125,000 barrels per calendar day.
After considering the economic
impacts of today’s proposed
amendments on small entities, I certify
that this action will not have a
significant economic impact on a
substantial number of small entities. In
determining whether a rule has a
significant economic impact on a
substantial number of small entities, the
impact of concern is any significant
adverse economic impact on small
entities, since the primary purpose of
the regulatory flexibility analysis is to
identify and address regulatory
alternatives ‘‘which minimize any
significant economic impact of the rule
on small entities.’’ 5 U.S.C. 603 and 604.
Thus an agency may certify that a rule
will not have a significant economic
impact on a substantial number of small
entities if the rule relieves regulatory
burden, or otherwise has a positive
economic effect on all of the small
entities subject to the rule.
An economic impacts analysis was
performed to compare the control costs
associated with producing a product at
petroleum refineries and various types
of SOCMI facilities to the average value
of shipments from such facilities. In all
cases, the costs are small relative to
facility sales figures. Thus, any price
increases or loss of profit would be quite
small. While the distribution of costs to
small entities is unknown, no
significant impact is expected for
facilities of any size. For more
information on the results of the
analysis of small entity impacts, please
refer to the economic impact analysis in
the docket.
Although the proposed NSPS would
not have a significant economic impact
on a substantial number of small
entities, EPA nonetheless has tried to
VerDate Aug<31>2005
17:18 Nov 06, 2006
Jkt 211001
reduce the impact of the proposed
amendments on small entities. In the
proposed amendments, the Agency is
applying the minimum level of control
and the minimum level of monitoring,
recordkeeping, and reporting to affected
sources allowed by the CAA. This
provision should reduce the size of
small entity impacts. We continue to be
interested in the potential impacts of the
proposed amendments on small entities
and welcome comments on issues
related to such impacts.
D. Unfunded Mandates Reform Act
Title II of the Unfunded Mandates
Reform Act (UMRA) of 1995, Public
Law 104–4, establishes requirements for
Federal agencies to assess the effects of
their regulatory actions on State, local,
and tribal governments and the private
sector. Under section 202 of the UMRA,
EPA generally must prepare a written
statement, including a cost-benefit
analysis, for proposed and final rules
with ‘‘Federal mandates’’ that may
result in expenditures by State, local,
and tribal governments, in the aggregate,
or to the private sector, of $100 million
or more in any 1 year. Before
promulgating an EPA rule for which a
written statement is needed, section 205
of the UMRA generally requires EPA to
identify and consider a reasonable
number of regulatory alternatives and
adopt the least costly, most costeffective, or least burdensome
alternative that achieves the objectives
of the rule. The provisions of section
205 do not apply when they are
inconsistent with applicable law.
Moreover, section 205 allows EPA to
adopt an alternative other than the least
costly, most cost-effective, or least
burdensome alternative if the
Administrator publishes with the final
rule an explanation why that alternative
was not adopted. Before EPA establishes
any regulatory requirements that may
significantly or uniquely affect small
governments, including tribal
governments, it must have developed
under section 203 of the UMRA a small
government agency plan. The plan must
provide for notifying potentially
affected small governments, enabling
officials of affected small governments
to have meaningful and timely input in
the development of EPA regulatory
proposals with significant Federal
intergovernmental mandates, and
informing, educating, and advising
small governments on compliance with
the regulatory requirements.
EPA has determined that the
proposed amendments do not contain a
Federal mandate that may result in
expenditures of $100 million or more
for State, local, and tribal governments,
PO 00000
Frm 00014
Fmt 4701
Sfmt 4702
in the aggregate, or the private sector in
any 1 year. As discussed earlier in this
preamble, the estimated expenditures
for the private sector in the fifth year
after proposal are $72,000 for SOCMI
units and $41,000 for petroleum
refineries. Thus, the proposed
amendments are not subject to the
requirements of section 202 and 205 of
the UMRA.
In addition, EPA has determined that
the proposed amendments contain no
regulatory requirements that might
significantly or uniquely affect small
governments. The proposed
amendments contain no requirements
that apply to such governments, impose
no obligations upon them, and would
not result in expenditures by them of
$100 million or more in any 1 year or
any disproportionate impacts on them.
Therefore, the proposed amendments
are not subject to the requirements of
section 203 of the UMRA.
E. Executive Order 13132: Federalism
Executive Order 13132, entitled
‘‘Federalism’’ (64 FR 43255, August 10,
1999), requires EPA to develop an
accountable process to ensure
‘‘meaningful and timely input by State
and local officials in the development of
regulatory policies that have federalism
implications.’’ ‘‘Policies that have
federalism implications’’ is defined in
the Executive Order to include
regulations that have ‘‘substantial direct
effects on the States, on the relationship
between the national government and
the States, or on the distribution of
power and responsibilities among the
various levels of government.’’
The proposed amendments do not
have federalism implications. They will
not have substantial direct effects on the
States, on the relationship between the
national government and the States, or
on the distribution of power and
responsibilities among the various
levels of government, as specified in
Executive Order 13132. None of the
affected facilities are owned or operated
by State governments. Thus, Executive
Order 13132 does not apply to the
proposed amendments.
In the spirit of Executive Order 13132,
and consistent with EPA policy to
promote communications between EPA
and State and local governments, EPA
specifically solicits comment on these
proposed amendments from State and
local officials.
F. Executive Order 13175: Consultation
and Coordination With Indian Tribal
Governments
Executive Order 13175, entitled
‘‘Consultation and Coordination with
Indian Tribal Governments’’ (65 FR
E:\FR\FM\07NOP2.SGM
07NOP2
Federal Register / Vol. 71, No. 215 / Tuesday, November 7, 2006 / Proposed Rules
67249, November 9, 2000), requires EPA
to develop an accountable process to
ensure ‘‘meaningful and timely input by
tribal officials in the development of
regulatory policies that have tribal
implications.’’ The proposed
amendments do not have tribal
implications, as specified in Executive
Order 13175. They will not have
substantial direct effects on tribal
governments, on the relationship
between the Federal government and
Indian tribes, or on the distribution of
power and responsibilities between the
Federal government and Indian tribes,
as specified in Executive Order 13175.
Thus, Executive Order 13175 does not
apply to the proposed amendments.
sroberts on PROD1PC70 with PROPOSALS
G. Executive Order 13045: Protection of
Children From Environmental Health
Risks and Safety Risks
Executive Order 13045, entitled
‘‘Protection of Children from
Environmental Health Risks and Safety
Risks’’ (62 FR 19885, April 23, 1997),
applies to any rule that: (1) Is
determined to be ‘‘economically
significant’’ as defined under Executive
Order 12866, and (2) concerns an
environmental health or safety risk that
EPA has reason to believe may have a
disproportionate effect on children. If
the regulatory action meets both criteria,
the Agency must evaluate the
environmental health or safety effects of
the planned rule on children, and
explain why the planned regulation is
preferable to other potentially effective
and reasonably feasible alternatives
considered by the Agency.
EPA interpret Executive Order 13045
as applying only to those regulatory
actions that are based on health or safety
risks, such that the analysis required
under section 5–501 of the Executive
Order has the potential to influence the
regulation. The proposed amendments
are not subject to Executive Order 13045
because they are based on technology
performance and not on health or safety
risks.
H. Executive Order 13211: Actions
Concerning Regulations That
Significantly Affect Energy Supply,
Distribution, or Use
This rule is not subject to Executive
Order 13211, ‘‘Actions Concerning
Regulations That Significantly Affect
Energy Supply, Distribution, or Use’’ (66
FR 28355, May 22, 2001), because it is
not a significant regulatory action under
Executive Order 12866.
I. National Technology Transfer and
Advancement Act
Section 12(d) of the National
Technology Transfer and Advancement
VerDate Aug<31>2005
17:18 Nov 06, 2006
Jkt 211001
Act of 1995 (NTTAA), Public Law 104–
113, 12(d) (15 U.S.C. 272 note) directs
EPA to use voluntary consensus
standards (VCS) in its regulatory
activities unless to do so would be
inconsistent with applicable law or
otherwise impractical. VCS are
technical standards (e.g., materials
specifications, test methods, sampling
procedures, and business practices) that
are developed or adopted by VCS
bodies. The NTTAA directs EPA to
provide Congress, through OMB,
explanations when the Agency decides
not to use available and applicable VCS.
The proposed amendments do not
involve technical standards. Therefore,
EPA is not considering the use of any
VCS.
List of Subjects in 40 CFR Part 60
Environmental protection,
Administrative practice and procedure,
Air pollution control, Intergovernmental
relations, Reporting and recordkeeping
requirements.
Dated: October 31, 2006.
Stephen L. Johnson,
Administrator.
For the reasons cited in the preamble,
title 40, chapter I, part 60 of the Code
of Federal Regulations is proposed to be
amended as follows:
PART 60—[AMENDED]
1. The authority citation for part 60
continues to read as follows:
Authority: 42 U.S.C. 7401 et seq.
Subpart VV—[Amended]
2. Section 60.480 is amended by
revising paragraph (b) to read as follows:
§ 60.480 Applicability and designation of
affected facility.
*
*
*
*
*
(b) Any affected facility under
paragraph (a) of this section that
commences construction,
reconstruction, or modification after
January 5, 1981, shall be subject to the
requirements of this subpart.
*
*
*
*
*
3. Section 60.481 is amended in
paragraph (a)(3) by:
a. Revising the table heading ‘‘Table
for Determining Applicable for B’’ to
read ‘‘Table for Determining Applicable
Value for B’’ in the definition of
‘‘Capital expenditure’’;
b. Revising the word ‘‘judgement’’ to
read ‘‘judgment’’ in the definition of
‘‘Hard-piping’’;
c. Revising the definitions ‘‘Process
unit’’ and ‘‘Repaired’’; and
d. Adding, in alphabetical order, new
definitions ‘‘Closed-loop system,’’
PO 00000
Frm 00015
Fmt 4701
Sfmt 4702
65315
‘‘Closed-purge system,’’ ‘‘Storage
vessel,’’ and ‘‘Transfer rack’’ to read as
follows:
§ 60.481
Definitions.
*
*
*
*
*
Closed-loop system means an
enclosed system that returns process
fluid to the process and is not vented
directly to the atmosphere.
Closed-purge system means a system
or combination of systems and portable
containers to capture purged liquids.
Containers must be covered or closed
when not being filled or emptied.
*
*
*
*
*
Process unit means the equipment
assembled and connected by pipes or
ducts to process raw materials and to
produce, as intermediate or final
products, one or more of the chemicals
listed in § 60.489 of this part. A process
unit can operate independently if
supplied with sufficient feed or raw
materials and sufficient storage facilities
for the product. For the purpose of this
subpart, process unit includes any feed,
intermediate and product storage
vessels, product transfer racks, and
connected ducts and piping. A process
unit includes pumps, compressors,
pressure relief devices, sampling
connection systems, open-ended valves
or lines, valves, connectors,
instrumentation systems, and control
devices or systems.
*
*
*
*
*
Repaired means that equipment is
adjusted, or otherwise altered, in order
to eliminate a leak as defined in the
applicable sections of this subpart and,
except as otherwise specified in
§ 60.482–2(c)(2)(ii) and (d)(6), is remonitored as specified in § 60.485(b) to
verify that emissions from the
equipment are below the applicable leak
definition.
*
*
*
*
*
Storage vessel means a tank or other
vessel that is used to store organic
liquids that are used in the process as
raw material feedstocks, produced as
products, or generated as wastes.
*
*
*
*
*
Transfer rack means the collection of
loading arms and loading hoses, at a
single loading rack, that are used to fill
tank trucks and/or railcars with organic
liquids.
*
*
*
*
*
4. Section 60.482–1 is amended by
adding paragraph (e) to read as follows:
§ 60.482–1
Standards: General.
*
*
*
*
*
(e)(1) If a dedicated process unit
operates less than 365 days during a
year, an owner or operator may monitor
E:\FR\FM\07NOP2.SGM
07NOP2
65316
Federal Register / Vol. 71, No. 215 / Tuesday, November 7, 2006 / Proposed Rules
to detect leaks from pumps and valves
at the frequency specified in the
following table instead of monitoring as
specified in §§ 60.482–2, 60.482–7, and
60.483.2:
Equivalent monitoring frequency time in use
Operating time (% of days during year)
Monthly
0 to <25% ...................................................................................................
25 to <50% .................................................................................................
50 to <75% .................................................................................................
75 to <100% ...............................................................................................
(2) Pumps and valves that are shared
among two or more process units that
are part of an affected facility as defined
in § 60.480 may be monitored at the
frequencies specified in paragraph (e)(1)
of this section, provided the operating
time of all such process units is
considered.
(3) The monitoring frequencies
specified in paragraph (e)(1) of this
section are not requirements for
monitoring at specific intervals and can
be adjusted to accommodate process
operations. An owner or operator may
monitor at any time during the specified
monitoring period (e.g., month, quarter,
year), provided the monitoring is
conducted at a reasonable interval after
completion of the last monitoring
campaign. For example, if the
equipment is not operating during the
first month of a quarter when valve
monitoring is normally scheduled, the
monitoring may be done within a period
equal to 30 percent of the applicable
monitoring period after startup.
Similarly, if a process is not operating
during the second week of a month
when pump monitoring is normally
scheduled, the monitoring can be done
within 30 percent of the applicable
monitoring period after startup.
5. Section 60.482–2 is amended by:
a. Revising paragraph (a)(1);
b. Revising paragraph (b);
c. Revising paragraph (c)(2);
d. Revising paragraphs (d)
introductory text, (d)(4), (d)(5), and
(d)(6) to read as follows:
sroberts on PROD1PC70 with PROPOSALS
§ 60.482–2 Standards: Pumps in light
liquid service.
(a)(1) Each pump in light liquid
service shall be monitored monthly to
detect leaks by the methods specified in
§ 60.485(b), except as provided in
§ 60.482–1(c) and paragraphs (d), (e),
and (f) of this section. A pump that is
placed into light liquid service after the
initial startup date for the process unit
must be monitored for the first time
during the next monthly monitoring
period for the existing pumps in the
process unit, except as provided in
VerDate Aug<31>2005
17:18 Nov 06, 2006
Jkt 211001
Quarterly
Quarterly ...................
Quarterly ...................
Bimonthly ..................
Monthly .....................
Annually ....................
Semiannually ............
Three times ..............
Quarterly ...................
§ 60.482–1(c) and paragraphs (d), (e),
and (f) of this section.
*
*
*
*
*
(b)(1)(i) Except as specified in
paragraph (b)(1)(ii) of this section, if an
instrument reading of 10,000 parts per
million (ppm) or greater is measured, a
leak is detected.
(ii) If the affected facility as defined
in § 60.480 commences construction,
reconstruction, or modification after
November 7, 2006, the instrument
reading that defines a leak is specified
in paragraphs (b)(1)(ii)(A) and (B) of this
section.
(A) 5,000 ppm or greater for pumps
handling polymerizing monomers;
(B) 2,000 ppm or greater for all other
pumps.
(2) If there are indications of liquids
dripping from the pump seal at the time
of the weekly inspection, the owner or
operator shall follow the procedure
specified in either paragraph (b)(2)(i) or
(ii) of this section. This requirement
does not apply to a pump that was
monitored after a previous weekly
inspection if the instrument reading for
that monitoring event was less than the
concentration specified in paragraph
(b)(1)(i) or (ii) of this section, whichever
is applicable, and the pump was not
repaired since that monitoring event.
(i) Monitor the pump as specified in
§ 60.485(b). A leak is detected if the
instrument reading measured during
monitoring indicates a leak as specified
in paragraph (b)(1)(i) or (ii) of this
section, whichever is applicable. The
leak shall be repaired using the
procedures in paragraph (c) of this
section.
(ii) Designate the visual indications of
liquids dripping as a leak, and repair the
leak using either the procedures in
paragraph (c) of this section or by
eliminating the visual indications of
liquids dripping.
(c) * * *
(2) A first attempt at repair shall be
made no later than 5 calendar days after
each leak is detected. First attempts at
repair include, but are not limited to,
the practices described in paragraphs
PO 00000
Frm 00016
Fmt 4701
Sfmt 4702
Semiannually
Annually.
Annually.
Semiannually.
Semiannually.
(c)(2)(i) and (ii) of this section, where
practicable.
(i) Tightening the packing gland nuts;
(ii) Ensuring that the seal flush is
operating at design pressure and
temperature.
(d) Each pump equipped with a dual
mechanical seal system that includes a
barrier fluid system is exempt from the
requirements of paragraph (a), provided
the requirements specified in
paragraphs (d)(1) through (6) of this
section are met.
*
*
*
*
*
(4)(i) Each pump is checked by visual
inspection, each calendar week, for
indications of liquids dripping from the
pump seals.
(ii) If there are indications of liquids
dripping from the pump seal at the time
of the weekly inspection, the owner or
operator shall follow the procedure
specified in either paragraph
(d)(4)(ii)(A) or (B) of this section prior
to the next required inspection.
(A) The owner or operator shall
monitor the pump as specified in
§ 60.485(b) to determine if there is a leak
of VOC in the barrier fluid. If an
instrument reading of 2,000 ppm or
greater is measured, a leak is detected.
(B) Designate the visual indications of
liquids dripping as a leak.
(5)(i) Each sensor as described in
paragraph (d)(3) is checked daily or is
equipped with an audible alarm.
(ii) The owner or operator determines,
based on design considerations and
operating experience, a criterion that
indicates failure of the seal system, the
barrier fluid system, or both.
(iii) If the sensor indicates failure of
the seal system, the barrier fluid system,
or both, based on the criterion
established in paragraph (d)(5)(ii) of this
section, a leak is detected.
(6) When a leak is detected pursuant
to paragraph (d)(4)(ii)(A) or (d)(5)(iii) of
this section, it shall be repaired as
specified in paragraph (c) of this
section. A designated leak pursuant to
paragraph (d)(4)(ii)(B) of this section
shall be repaired either as specified in
paragraph (c) of this section or by
E:\FR\FM\07NOP2.SGM
07NOP2
Federal Register / Vol. 71, No. 215 / Tuesday, November 7, 2006 / Proposed Rules
eliminating visual indications of liquids
dripping.
*
*
*
*
*
6. Section 60.482–3 is amended by
revising paragraph (j) to read as follows:
§ 60.482–3
Standards: Compressors.
*
*
*
*
*
(j) Any existing reciprocating
compressor in a process unit which
becomes an affected facility under
provisions of § 60.14 or § 60.15 is
exempt from paragraphs (a) through (e)
and (h) of this section, provided the
owner or operator demonstrates that
recasting the distance piece or replacing
the compressor are the only options
available to bring the compressor into
compliance with the provisions of
paragraphs (a) through (e) and (h) of this
section.
7. Section 60.482–5 is amended by
revising paragraphs (a) and (b) to read
as follows:
sroberts on PROD1PC70 with PROPOSALS
§ 60.482–5 Standards: Sampling
connection systems.
(a) Each sampling connection system
shall be equipped with a closed-purge,
closed-loop, or closed-vent system,
except as provided in § 60.482–1(c).
(b) Each closed-purge, closed-loop, or
closed-vent system as required in
paragraph (a) of this section shall
comply with the requirements specified
in paragraphs (b)(1) through (3) of this
section.
(1) Gases displaced during filling of
the sample container are not required to
be collected or captured.
(2) Containers that are part of a
closed-purge system must be covered or
closed when not being filled or emptied.
(3) Each closed-purge, closed-loop, or
closed-vent system shall be designed
and operated to meet requirements in
either paragraph (b)(3)(i), (ii), (iii), or
(iv) of this section.
(i) Return the purged process fluid
directly to the process line.
(ii) Collect and recycle the purged
process fluid to a process.
(iii) Capture and transport all the
purged process fluid to a control device
that complies with the requirements of
§ 60.482–10.
(iv) Collect, store, and transport the
purged process fluid to any of the
following systems or facilities:
(A) A waste management unit as
defined in 40 CFR 63.111, if the waste
management unit is subject to, and
operated in compliance with the
provisions of 40 CFR part 63, subpart G,
applicable to Group 1 wastewater
streams;
(B) A treatment, storage, or disposal
facility subject to regulation under 40
CFR part 262, 264, 265, or 266; or
VerDate Aug<31>2005
17:18 Nov 06, 2006
Jkt 211001
(C) A facility permitted, licensed, or
registered by a State to manage
municipal or industrial solid waste, if
the process fluids are not hazardous
waste as defined in 40 CFR part 261.
*
*
*
*
*
8. Section 60.482–6 is amended by
adding paragraph (a)(3) to read as
follows:
§ 60.482–6
or lines.
Standards: Open-ended valves
(a) * * *
(3) Each open-ended valve or line
shall be monitored annually to detect
leaks by the methods specified in
§ 60.485(b), except as provided in
§ 60.482–1(c) and paragraphs (d) and (e)
of this section. If the open-ended valve
or line is equipped with a cap, blind
flange, or plug, monitoring shall occur
at the interface of the cap, blind flange,
or plug and the end of the line. If the
open-ended valve or line is equipped
with a second valve, monitoring shall
occur at the open end of the line. If an
instrument reading of 500 ppm or
greater is measured, a leak is detected.
When a leak is detected, it shall be
repaired as soon as practicable, but no
later than 15 calendar days after the leak
is detected, except as provided in
§ 60.482–9. Examples of attempts at
repair include replacing gaskets, adding
Teflon tape, or tightening or replacing
the cap, plug, blind flange, or second
valve.
*
*
*
*
*
9. Section 60.482–7 is amended by
revising paragraphs (a), (b), and (c)(1) to
read as follows:
§ 60.482–7 Standards: Valves in gas/vapor
service and in light liquid service.
(a)(1) Each valve shall be monitored
monthly to detect leaks by the methods
specified in § 60.485(b) and shall
comply with paragraphs (b) through (e),
except as provided in paragraphs (f), (g),
and (h) of this section; § 60.483–1 and
2; and § 60.482–1(c).
(2) A valve that is placed into gas/
vapor service or light liquid service after
the initial startup date for the process
unit must be monitored for the first time
within 1 month after being placed into
service to ensure proper installation,
except as provided in paragraphs (f), (g),
and (h) of this section. Subsequent
monitoring must be on the same
schedule as monitoring for existing
valves in the process unit, except as
provided in paragraphs (f), (g), and (h)
of this section; § 60.483–1 and 2; and
§ 60.482–1(c).
(b)(1) Except as specified in paragraph
(b)(2) of this section, if an instrument
reading of 10,000 ppm or greater is
measured, a leak is detected.
PO 00000
Frm 00017
Fmt 4701
Sfmt 4702
65317
(2) If the affected facility as defined in
§ 60.480 commences construction,
reconstruction, or modification after
November 7, 2006 and an instrument
reading of 500 ppm or greater is
measured, a leak is detected.
(c)(1) Any valve for which a leak is
not detected for 2 successive months
may be monitored the first month of
every quarter, beginning with the next
quarter, until a leak is detected. As an
alternative to monitoring all of the
valves in the first month of a quarter, an
owner or operator may elect to
subdivide the process unit into 2 or 3
subgroups of valves and monitor each
subgroup in a different month during
the quarter, provided each subgroup is
monitored every 3 months. The owner
or operator must keep records of the
valves assigned to each subgroup.
*
*
*
*
*
10. Section 60.482–8 is amended by
revising paragraph (d) to read as
follows:
§ 60.482–8 Standards: Pumps and valves
in heavy liquid service, pressure relief
devices in light liquid or heavy liquid
service, and connectors.
*
*
*
*
*
(d) First attempts at repair include,
but are not limited to, the best practices
described under §§ 60.482–2(c)(2) and
60.482–7(e).
11. Section 60.482–9 is amended by
adding paragraph (f) to read as follows:
§ 60.482–9
Standards: Delay of repair.
*
*
*
*
*
(f) When delay of repair is allowed for
a leaking pump or valve that remains in
service, the owner or operator may elect
to discontinue monitoring the pump or
valve until it is repaired. If the owner or
operator elects to continue monitoring,
the pump or valve may be considered to
be repaired if two consecutive monthly
monitoring instrument readings are
below the leak definition.
12. Section 60.482–10 is amended by
adding paragraph (n) to read as follows:
§ 60.482–10 Standards: Closed vent
systems and control devices.
*
*
*
*
*
(n) Except for equipment needed for
safety purposes such as pressure relief
devices, low leg drains, high point
bleeds, analyzer vents, and open-ended
valves or lines, the owner or operator
shall comply with the provisions of
either paragraphs (n)(1) or (2) of this
section for each closed vent system that
contains bypass lines that could divert
a vent stream to the atmosphere.
(1) Properly install, maintain, and
operate a flow indicator that takes a
reading at least once every 15 minutes.
E:\FR\FM\07NOP2.SGM
07NOP2
65318
Federal Register / Vol. 71, No. 215 / Tuesday, November 7, 2006 / Proposed Rules
Records shall be generated as specified
in § 60.486(d)(6)(i). The flow indicator
shall be installed at the entrance to any
bypass line.
(2) Secure the bypass line valve in the
non-diverting position with a car-seal or
a lock-and-key type configuration. A
visual inspection of the seal or closure
mechanism shall be performed at least
once every month to ensure the valve is
maintained in the non-diverting
position and the vent stream is not
diverted through the bypass line.
Records shall be generated as specified
in § 60.486(d)(6)(ii).
13. Section 60.483–1 is amended by
revising paragraph (c)(2) to read as
follows:
§ 60.483–1 Alternative standards for
valves-allowable percentage of valves
leaking.
*
*
*
*
*
(c) * * *
(2)(i) Except as specified in paragraph
(c)(2)(ii) of this section, if an instrument
reading of 10,000 ppm or greater is
measured, a leak is detected.
(ii) If the affected facility as defined
in § 60.480 commences construction,
reconstruction, or modification after
November 7, 2006 and an instrument
reading of 500 ppm or greater is
measured, a leak is detected.
*
*
*
*
*
14. Section 60.483–2 is amended by
revising paragraph (b)(5) and adding
paragraph (b)(7) to read as follows:
§ 60.483–2 Alternative standards for valveskip period leak detection and repair.
sroberts on PROD1PC70 with PROPOSALS
*
*
*
*
*
(b) * * *
(5) The percent of valves leaking shall
be determined by dividing the sum of
valves found leaking during the current
monitoring and valves for which repair
has been delayed by the total number of
valves subject to the requirements of
this section. If the process unit has been
subdivided in accordance with
§ 60.482–7(c)(1), the sum of valves
found leaking during the current
monitoring includes all subgroups.
*
*
*
*
*
(7) A valve that is placed into gas/
vapor service or light liquid service after
implementing the provisions in this
§ 60.483–2 must be monitored for the
first time within 1 month after being
placed into service to ensure proper
installation. Subsequent monitoring
must begin in the next quarter during
which all existing valves in the process
unit must be monitored.
§ 60.484
[Amended]
15. Section 60.484 is amended by
revising ‘‘equivalance’’ to read
‘‘equivalence’’ in paragraph (a).
VerDate Aug<31>2005
17:18 Nov 06, 2006
Jkt 211001
16. Section 60.485 is amended by:
a. Revising paragraph (b)(1)(ii);
b. Adding paragraph (b)(2); and
c. Revising paragraph (e) introductory
text to read as follows:
§ 60.485
Test methods and procedures.
*
*
*
*
*
(b) * * *
(1) * * *
(ii) A mixture of methane or n-hexane
and air at a concentration no more than
2,000 ppm greater than the leak
definition concentration of the
equipment monitored. If the monitoring
instrument’s design allows for multiple
calibration scales, then the lower scale
shall be calibrated with a calibration gas
that is no higher than 2,000 ppm above
the concentration specified as a leak,
and the highest scale shall be calibrated
with a calibration gas that is
approximately equal to 10,000 ppm. If
only one scale on an instrument will be
used during monitoring, the owner or
operator need not calibrate the scales
that will not be used during that day’s
monitoring.
(2) A calibration drift assessment shall
be performed, at a minimum, at the end
of each monitoring shift. Check the
instrument using the same calibration
gases that were used to calibrate the
instrument before use. Follow the
procedures specified in Method 21,
except do not adjust the meter readout
to correspond to the calibration gas
value. Record the instrument reading for
each scale used as specified in
§ 60.486(e)(7), and calculate the percent
difference from the initial calibration
value. If any calibration drift assessment
shows a negative drift of more than 10
percent from the initial calibration
value, then all equipment monitored
since the last calibration with
instrument readings below the
appropriate leak definition and above 20
percent of the leak definition must be
re-monitored.
*
*
*
*
*
(e) The owner or operator shall
demonstrate that a piece of equipment
is in light liquid service by showing that
all the following conditions apply:
*
*
*
*
*
17. Section 60.486 is amended by:
a. Adding paragraph (a)(3);
b. Revising paragraphs (b)
introductory text, (c) introductory text,
and (c)(4); and
c. Adding paragraphs (d)(6), (e)(6),
and (e)(7) to read as follows:
§ 60.486
Recordkeeping requirements.
(a) * * *
(3) The owner or operator shall record
the information specified in paragraphs
(a)(3)(i) through (v) of this section for
PO 00000
Frm 00018
Fmt 4701
Sfmt 4702
each monitoring event required by
§§ 60.482–2, 60.482–3, 60.482–6,
60.482–7, 60.482–8, and 60.483–2.
(i) Monitoring instrument
identification.
(ii) Operator identification.
(iii) Equipment identification.
(iv) Date and time of monitoring.
(v) Instrument reading.
(b) When each leak is detected as
specified in §§ 60.482–2, 60.482–3,
60.482–6, 60.482–7, 60.482–8, and
60.483–2, the following requirements
apply:
*
*
*
*
*
(c) When each leak is detected as
specified in §§ 60.482–2, 60.482–3,
60.482–6, 60.482–7, 60.482–8, and
60.483–2, the following information
shall be recorded in a log and shall be
kept for 2 years in a readily accessible
location:
*
*
*
*
*
(4) Maximum instrument reading
measured by Method 21 of 40 CFR part
60, appendix A at the time the leak is
successfully repaired or determined to
be nonrepairable.
*
*
*
*
*
(d) * * *
(6) For each closed vent system that
contains bypass lines that could divert
a vent stream away from the control
device and to the atmosphere, the owner
or operator shall keep a record of the
information specified in either
paragraph (d)(6)(i) or (ii) of this section,
as applicable.
(i) Hourly records of whether the flow
indicator specified under § 60.482–
10(n)(1) was operating and whether a
diversion was detected at any time
during the hour, as well as records of
the starting and ending times of all
periods when the vent stream is
diverted from the control device or the
flow indicator is not operating.
(ii) Where a seal mechanism is used
to comply with § 60.482–10(n)(2),
hourly records of flow are not required.
In such cases, the owner or operator
shall record that the monthly visual
inspection of the seals or closure
mechanisms has been done, and shall
record the occurrence of all periods
when the seal mechanism is broken, the
bypass line valve position has changed,
or the key for a lock-and-key type lock
has been checked out, and records of
any car-seal that has been broken.
(e) * * *
(6) The date and results of the weekly
visual inspection for indications of
liquids dripping from pumps in light
liquid service.
(7) Records of the information
specified in paragraphs (e)(7)(i) through
(vi) of this section for monitoring
E:\FR\FM\07NOP2.SGM
07NOP2
Federal Register / Vol. 71, No. 215 / Tuesday, November 7, 2006 / Proposed Rules
instrument calibrations conducted
according to sections 8.1.2 and 10 of
EPA Method 21 and § 60.485(b).
(i) Date of calibration and initials of
operator performing the calibration.
(ii) Calibration gas cylinder
identification, certification date, and
certified concentration.
(iii) Instrument scale(s) used.
(iv) A description of any corrective
action taken if the meter readout could
not be adjusted to correspond to the
calibration gas value in accordance with
section 10.1 of EPA Method 21.
(v) Results of each calibration drift
assessment required by § 60.485(b)(2)
(i.e., instrument reading for calibration
at end of monitoring shift and the
calculated percent difference from the
initial calibration value).
(vi) If an owner or operator makes
their own calibration gas, a description
of the procedure used.
*
*
*
*
*
18. Section 60.487 is amended by:
a. Revising paragraphs (c)(2)(iii),
(c)(2)(iv), and (c)(2)(vi);
b. Redesignating paragraph (c)(2)(vii)
as paragraph (c)(2)(xi); and
c. Adding new paragraphs (c)(2)(vii)
through (c)(2)(x) to read as follows:
§ 60.487
Reporting requirements.
sroberts on PROD1PC70 with PROPOSALS
*
*
*
*
*
(c) * * *
(2) * * *
(iii) Number of pumps for which leaks
were detected as described in § 60.482–
2(b), (d)(4)(ii)(A), or (d)(5)(iii),
(iv) Number of pumps for which leaks
were not repaired as required in
§ 60.482–2(c)(1) and (d)(6),
*
*
*
*
*
(vi) Number of compressors for which
leaks were not repaired as required in
§ 60.482–3(g)(1),
(vii) Number of open-ended lines for
which leaks were detected as described
in § 60.482–6(a)(3),
(viii) Number of open-ended lines for
which leaks were not repaired as
required in § 60.482–6(a)(3),
(ix) Starting and ending times of all
periods recorded under § 60.486(d)(6)(i)
when the vent stream is diverted from
the control device through a bypass line,
(x) Instances recorded under
§ 60.486(d)(6)(ii) when maintenance is
performed in car-sealed valves, when
the seal is broken, when the bypass line
valve position is changed, or the key for
a lock-and-key type configuration has
been checked out, and
(xi) The facts that explain each delay
of repair and, where appropriate, why a
VerDate Aug<31>2005
17:18 Nov 06, 2006
Jkt 211001
process unit shutdown was technically
infeasible.
*
*
*
*
*
Subpart GGG—[Amended]
19. Section 60.590 is amended by
revising paragraph (b) to read as follows:
§ 60.590 Applicability and designation of
affected facility.
*
*
*
*
*
(b) Any affected facility under
paragraph (a) of this section that
commences construction,
reconstruction, or modification after
January 4, 1983, is subject to the
requirements of this subpart.
*
*
*
*
*
20. Section 60.591 is amended by
adding a definition in alphabetical order
for ‘‘Asphalt’’ and revising the
definition of ‘‘Process unit’’ to read as
follows:
65319
(b) For a given process unit, an owner
or operator may elect to comply with
the requirements of paragraphs (b)(1),
(2), or (3) of this section as an
alternative to the requirements in
§ 60.482–7.
(1) Comply with § 60.483–1.
(2) Comply with § 60.483–2.
(3) Comply with the Phase III
provisions in 40 CFR 63.168, except an
owner or operator may elect to follow
the provisions in § 60.482–7(f) instead
of 40 CFR 63.168 for any valve that is
designated as being leakless.
*
*
*
*
*
22. Section 60.593 is amended by:
a. Revising the first sentence of
paragraph (b)(2) and paragraphs (c) and
(d); and
b. Adding paragraphs (f) and (g) to
read as follows:
§ 60.593
Exceptions.
*
*
*
*
Asphalt (also known as Bitumen) is a
black or dark brown solid or semi-solid
thermo-plastic material possessing
waterproofing and adhesive properties.
It is a complex combination of higher
molecular weight organic compounds
containing a relatively high proportion
of hydrocarbons having carbon numbers
greater than C25 with a high carbon to
hydrogen ratio. It is essentially nonvolatile at ambient temperatures with
closed cup flash point of 445 °F (230 °C)
or greater.
*
*
*
*
*
Process unit means the equipment
assembled and connected by pipes or
ducts to process raw materials and to
produce intermediate or final products
from petroleum, unfinished petroleum
derivatives, or other intermediates. A
process unit can operate independently
if supplied with sufficient feed or raw
materials and sufficient storage facilities
for the product. For the purpose of this
subpart, process unit includes any feed,
intermediate and product storage
vessels, product transfer racks, and
connected ducts and piping. A process
unit includes pumps, compressors,
pressure relief devices, sampling
connection systems, open-ended valves
or lines, valves, connectors,
instrumentation systems, and control
devices or systems.
21. Section 60.592 is amended by
revising paragraph (b) to read as follows:
*
*
*
*
(b) * * *
(2) Each compressor is presumed not
to be in hydrogen service unless an
owner or operator demonstrates that the
piece of equipment is in hydrogen
service.* * *
*
*
*
*
*
(c) Any existing reciprocating
compressor that becomes an affected
facility under provisions of § 60.14 or
§ 60.15 is exempt from § 60.482–3 (a),
(b), (c), (d), (e), and (h) provided the
owner or operator demonstrates that
recasting the distance piece or replacing
the compressor are the only options
available to bring the compressor into
compliance with the provisions of
§ 60.482–3 (a), (b), (c), (d), (e), and (h).
(d) An owner or operator may use the
following provision in addition to
§ 60.485(e): Equipment is in light liquid
service if the percent evaporated is
greater than 10 percent at 150 °C as
determined by ASTM Method D86–78,
82, 90, 95, or 96 (incorporated by
reference as specified in § 60.17).
*
*
*
*
*
(f) When §§ 60.482(b)(1)(ii), 60.482–
7(b)(2), and 60.483–1(c)(2)(ii) refer to an
affected facility as defined in § 60.480,
it means an affected facility as defined
in § 60.590 for the purposes of this
subpart.
(g) Open-ended valves or lines
containing asphalt as defined in
§ 60.591 are exempt from the
requirements of § 60.482–6(a) through
(c).
§ 60.592
[FR Doc. E6–18646 Filed 11–6–06; 8:45 am]
§ 60.591
Definitions.
*
*
PO 00000
*
Standards.
*
Frm 00019
*
Fmt 4701
*
Sfmt 4702
*
BILLING CODE 6560–50–P
E:\FR\FM\07NOP2.SGM
07NOP2
Agencies
[Federal Register Volume 71, Number 215 (Tuesday, November 7, 2006)]
[Proposed Rules]
[Pages 65302-65319]
From the Federal Register Online via the Government Printing Office [www.gpo.gov]
[FR Doc No: E6-18646]
[[Page 65301]]
-----------------------------------------------------------------------
Part III
Environmental Protection Agency
-----------------------------------------------------------------------
40 CFR Part 60
Standards of Performance for Equipment Leaks of VOC in the Synthetic
Organic Chemicals Manufacturing Industry; Standards of Performance for
Equipment Leaks of VOC in Petroleum Refineries; Proposed Rule
Federal Register / Vol. 71, No. 215 / Tuesday, November 7, 2006 /
Proposed Rules
[[Page 65302]]
-----------------------------------------------------------------------
ENVIRONMENTAL PROTECTION AGENCY
40 CFR Part 60
[EPA-HQ-2006-0699; FRL-8239-9]
RIN 2060-AN71
Standards of Performance for Equipment Leaks of VOC in the
Synthetic Organic Chemicals Manufacturing Industry; Standards of
Performance for Equipment Leaks of VOC in Petroleum Refineries
AGENCY: Environmental Protection Agency (EPA).
ACTION: Proposed rule.
-----------------------------------------------------------------------
SUMMARY: Pursuant to section 111(b)(1)(B) of the Clean Air Act, the EPA
has reviewed the emission standards for volatile organic compounds
contained in the standards of performance for equipment leaks of
volatile organic compounds in the synthetic organic chemicals
manufacturing industry and equipment leaks of volatile organic
compounds in petroleum refineries. This action proposes amendments to
these standards based on this review. Specifically, we are proposing
amendments to increase the stringency of the leak definitions for pumps
and valves. We are also proposing several technical clarifications and
corrections to existing provisions. The clarifications and corrections
in the regulations would apply to all sources that are subject to rules
that reference these regulations.
DATES: Comments. Comments on the proposed amendments must be received
on or before January 8, 2007.
Public hearing. If anyone contacts EPA requesting to speak at a
public hearing by November 27, 2006, a public hearing will be held on
December 7, 2006.
ADDRESSES: Submit your comments, identified by Docket ID No. EPA-HQ-
OAR-2006-0699, by one of the following methods:
www.regulations.gov: Follow the on-line instructions for
submitting comments.
E-mail: a-and-r-docket@epa.gov.
Fax: (202) 566-1741.
Mail: U.S. Postal Service, send comments to: Air and
Radiation Docket (6102T), Docket No. EPA-HQ-OAR-2006-0699,
Environmental Protection Agency, 1200 Pennsylvania Ave., NW.,
Washington, DC 20460. Please include a total of two copies. In
addition, please mail a copy of your comments on the information
collection provisions to the Office of Information and Regulatory
Affairs, Office of Management and Budget (OMB), Attn: Desk Officer for
EPA, 725 17th St., NW., Washington, DC 20460.
Hand Delivery: In person or by Courier, deliver comments
to: Air and Radiation Docket (6102T), EPA West Building, Room B-102,
1301 Constitution Ave., NW., Washington, DC 20004. Such deliveries are
only accepted during the Docket's normal hours of operation, and
special arrangements should be made for deliveries of boxed
information.
Instructions: Direct your comments to Docket ID No. EPA-HQ-OAR-
2006-0699. The EPA's policy is that all comments received will be
included in the public docket without change and may be made available
online at www.regulations.gov, including any personal information
provided, unless the comment includes information claimed to be
confidential business information (CBI) or other information whose
disclosure is restricted by statute. Do not submit information that you
consider to be CBI or otherwise protected through www.regulations.gov
or e-mail. The www.regulations.gov Web site is an ``anonymous access''
system, which means EPA will not know your identity or contact
information unless you provide it in the body of your comment. If you
send an e-mail comment directly to EPA without going through
www.regulations.gov, your e-mail address will be automatically captured
and included as part of the comment that is placed in the public docket
and made available on the Internet. If you submit an electronic
comment, EPA recommends that you include your name and other contact
information in the body of your comment and with any disk or CD-ROM you
submit. If EPA cannot read your comment due to technical difficulties
and cannot contact you for clarification, EPA may not be able to
consider your comment. Electronic files should avoid the use of special
characters, any form of encryption, and be free of any defects or
viruses. For additional information about EPA's public docket, visit
the EPA Docket Center homepage at https://www.epa.gov/epahome/
dockets.htm.
Docket: All documents in the docket are listed in the Federal
Docket Management System index at www.regulations.gov. Although listed
in the index, some information is not publicly available, i.e., CBI or
other information whose disclosure is restricted by statute. Certain
other material, such as copyrighted material, is not placed on the
Internet and will be publicly available only in hard copy form.
Publicly available docket materials are available either electronically
through www.regulations.gov or in hard copy at the Air and Radiation
Docket, EPA West Building, Room B-102, 1301 Constitution Ave., NW.,
Washington, DC. The Public Reading Room is open from 8:30 a.m. to 4:30
p.m., Monday through Friday, excluding legal holidays. The telephone
number for the Public Reading Room is (202) 566-1744, and the telephone
number for the Air and Radiation Docket is (202) 566-1742.
Note: The EPA Docket Center suffered damage due to flooding
during the last week of June 2006. The Docket Center is continuing
to operate. However, during the cleanup, there will be temporary
changes to Docket Center telephone numbers, addresses, and hours of
operation for people who wish to make hand deliveries or visit the
Public Reading Room to view documents. Consult EPA's Federal
Register notice at 71 FR 38147 (July 5, 2006) or the EPA Web site at
https://www.epa.gov/epahome/dockets.htm for current information on
docket operations, locations, and telephone numbers. The Docket
Center's mailing address for U.S. mail and the procedure for
submitting comments to www.regulations.gov are not affected by the
flooding and will remain the same.
FOR FURTHER INFORMATION CONTACT: Ms. Karen Rackley, Office of Air
Quality Planning and Standards, Sector Policies and Programs Division,
Coatings and Chemicals Group (E143-01), Environmental Protection
Agency, Research Triangle Park, NC 27711; telephone number (919) 541-
0634; fax number (919) 541-0246; e-mail address: rackley.karen@epa.gov.
SUPPLEMENTARY INFORMATION:
Regulated Entities. Categories and entities potentially regulated
by this action include:
------------------------------------------------------------------------
Examples of
Category NAICS* code potentially regulated
entities
------------------------------------------------------------------------
Industry...................... 32411............ Petroleum refiners
Primarily 325110, Synthetic organic
325192, 325193, chemicals
and 325199. manufacturing
industry (SOCMI)
units, e.g.,
producers of
benzene, toluene, or
any other chemical
listed in 40 CFR
60.489.
------------------------------------------------------------------------
[[Page 65303]]
This table is not intended to be exhaustive, but rather provides a
guide for readers regarding entities likely to be regulated by this
action. To determine whether your facility is regulated by this action,
you should examine the applicability criteria in 40 CFR 60.480 and 40
CFR 60.590. If you have any questions regarding the applicability of
the proposed amendments to a particular entity, contact the person
listed in the preceding FOR FURTHER INFORMATION CONTACT section.
Submitting CBI. Do not submit information that you consider to be CBI
electronically through www.regulations.gov or e-mail. Send or deliver
information identified as CBI only to the following address: Roberto
Morales, OAQPS Document Control Officer (C404-02), U.S. EPA, Office of
Air Quality Planning and Standards, Research Triangle Park, NC 27711,
Attention Docket ID EPA-HQ-OAR-2006-0699. Clearly mark the part or all
of the information that you claim to be CBI. For CBI information in a
disk or CD-ROM that you mail to EPA, mark the outside of the disk or
CD-ROM as CBI and then identify electronically within the disk or CD-
ROM the specific information that is claimed as CBI. Information so
marked will not be disclosed except in accordance with procedures set
forth in 40 CFR part 2. In addition to one complete version of the
comment that includes information claimed as CBI, a copy of the comment
that does not contain the information claimed as CBI must be submitted
for inclusion in the public docket.
If you have any questions about CBI or the procedures for claiming
CBI, please consult the person identified in the FOR FURTHER
INFORMATION CONTACT section.
Worldwide Web (WWW). In addition to being available in the docket,
an electronic copy of the proposed amendments is available on the WWW
through the Technology Transfer Network (TTN). Following signature, a
copy of the proposed amendments will be posted on the TTN's policy and
guidance page for newly proposed or promulgated rules at https://
www.epa.gov/ttn/oarpg. The TTN provides information and technology
exchange in various areas of air pollution control.
Public Hearing. If a public hearing is held, it will begin at 10
a.m. and will be held at EPA's campus located at 109 T.W. Alexander
Drive, Research Triangle Park, NC, or at an alternate facility nearby.
Persons interested in presenting oral testimony or inquiring as to
whether a public hearing is to be held should contact Ms. Karen
Rackley, listed in the FOR FURTHER INFORMATION CONTACT section, at
least 2 days in advance of the hearing.
Docket. The docket number for the proposed amendments to the
standards of performance (40 CFR part 60, subpart VV and 40 CFR part
60, subpart GGG) is Docket ID No. OAR-2006-0699. Legacy dockets for the
standards of performance include Docket ID Nos. A-79-32 and A-80-44.
Outline. The information presented in this preamble is organized as
follows:
I. Background Information
A. What is the statutory authority for the proposed amendments?
B. What are the current equipment leak NSPS?
II. Summary of the Proposed Amendments
III. Rationale for the Proposed Amendments
A. How did EPA determine the amended standards for equipment
leaks in the SOCMI (40 CFR part 60, subpart VV)?
B. How did EPA determine the amended standards for equipment
leaks in other NSPS?
IV. Request for Comments
V. Modification and Reconstruction Provisions
VI. Summary of Cost, Environmental, Energy, and Economic Impacts
A. What are the impacts for SOCMI process units?
B. What are the impacts for petroleum refining process units?
C. What are the economic impacts?
VII. Statutory and Executive Order Reviews
A. Executive Order 12866: Regulatory Planning and Review
B. Paperwork Reduction Act
C. Regulatory Flexibility Act
D. Unfunded Mandates Reform Act
E. Executive Order 13132: Federalism
F. Executive Order 13175: Consultation and Coordination with
Indian Tribal Governments
G. Executive Order 13045: Protection of Children from
Environmental Health Risks and Safety Risks
H. Executive Order 13211: Actions Concerning Regulations That
Significantly Affect Energy Supply, Distribution or Use
I. National Technology Transfer and Advancement Act
I. Background Information
A. What is the statutory authority for the proposed amendments?
New source performance standards (NSPS) implement Clean Air Act
(CAA) section 111(b) and are issued for categories of sources which
cause, or contribute significantly to, air pollution which may
reasonably be anticipated to endanger public health or welfare. The
primary purpose of the NSPS are to attain and maintain ambient air
quality by ensuring that the best demonstrated emission control
technologies are installed as the industrial infrastructure is
modernized. Since 1970, the NSPS have been successful in achieving
long-term emissions reductions at numerous industries by assuring cost-
effective controls are installed on new, reconstructed, or modified
sources.
Section 111 of the CAA requires that NSPS reflect the application
of the best system of emission reductions which (taking into
consideration the cost of achieving such emission reductions, any non-
air quality health and environmental impact and energy requirements)
the Administrator determines has been adequately demonstrated. This
level of control is commonly referred to as best demonstrated
technology (BDT).
Section 111(b)(1)(B) of the CAA requires the EPA periodically to
review and revise the standards of performance, as necessary, to
reflect improvements in methods for reducing emissions.
B. What are the current equipment leak NSPS?
New source performance standards for equipment leaks of volatile
organic compounds (VOC) have been developed for four source categories.
Subpart VV to 40 CFR part 60 applies to SOCMI process units. Subpart
DDD to 40 CFR part 60, Standards of Performance for VOC Emissions from
the Polymer Manufacturing Industry, applies to polypropylene,
polyethylene, polystyrene, and poly (ethylene terephthalate) process
units. Subpart GGG to 40 CFR part 60 applies to petroleum refining
process units. Subpart KKK to 40 CFR part 60 applies to onshore natural
gas processing plants. Subparts DDD, GGG, and KKK of 40 CFR part 60
cross-reference the requirements in 40 CFR part 60, subpart VV, and
they specify source-category-specific definitions and exceptions to the
requirements in 40 CFR part 60, subpart VV.
The NSPS for equipment leaks of VOC in the SOCMI (40 CFR part 60,
subpart VV) were originally promulgated on October 18, 1983 (48 FR
48335) and apply to all equipment, as defined by the rule, within a
process unit in the synthetic organic chemicals manufacturing industry
(SOCMI) that commenced construction, reconstruction, or modification
after January 5, 1981. For the purpose of 40 CFR part 60, subpart VV,
the SOCMI consists of process units producing any of the chemicals
listed in 40 CFR 60.489 of subpart VV. The standards apply to pumps,
compressors, pressure relief devices, sampling connection systems,
open-ended lines, valves, and flanges or other connectors in VOC
service. Depending on the type of equipment, the standards require
either periodic
[[Page 65304]]
monitoring for and repair of leaks, the use of specified equipment to
minimize leaks, or specified work practices. Monitoring for leaks must
be conducted using EPA Method 21 in appendix A to 40 CFR part 60 or
other equivalent monitoring techniques. Owners and operators must keep
records that identify the equipment that are subject to the standards,
identify equipment that are leaking, and document attempts at repair.
Information related to leaks and repair attempts also must be included
in semiannual reports. This subpart has been amended several times
between 1984 and 2000. Typically, these amendments added definitions,
exemptions, alternative compliance options, and clarifications. For
example, one amendment provides an option to comply with the equipment
leak provisions in the Consolidated Federal Air Rule (CAR) for
equipment leaks (40 CFR part 65, subpart F). None of these amendments
increased the intended performance level of the standards.
The NSPS for equipment leaks of VOC in petroleum refineries (40 CFR
part 60, subpart GGG) apply to petroleum refining process units for
which construction, reconstruction, or modification commenced after
January 4, 1983. Those standards were originally promulgated on May 30,
1984 (49 FR 22606), and have been amended only once since the original
promulgation (65 FR 61768, October 17, 2000) to update the American
Society for Testing and Materials (ASTM) test method references.
II. Summary of the Proposed Amendments
We are proposing a variety of amendments to 40 CFR part 60, subpart
VV; most of these amendments would also apply to affected sources under
other NSPS that cross-reference 40 CFR part 60, subpart VV (i.e., 40
CFR part 60, subparts DDD, GGG, and KKK). Some of the amendments to 40
CFR part 60, subpart VV would change the leak detection and repair
(LDAR) standards for pumps and valves in SOCMI process units that
commence construction, reconstruction, or modification as of today's
date. We are also proposing amendments to 40 CFR part 60, subpart GGG
that would make the same changes in the LDAR standards for pumps and
valves in new petroleum refining process units, but these changes would
not apply to affected sources under 40 CFR part 60, subparts DDD and
KKK. Other amendments to 40 CFR part 60, subpart VV would add
compliance options, add new provisions to ensure that existing
standards achieve the expected emission reductions, clarify ambiguous
provisions, and correct miscellaneous errors. These proposed amendments
to 40 CFR part 60, subpart VV would apply to affected sources under all
other NSPS that cross-reference 40 CFR part 60, subpart VV (i.e., 40
CFR part 60, subparts DDD, GGG, and KKK).
We are proposing amendments to the LDAR requirements for pumps and
valves in SOCMI process units that are subject to 40 CFR part 60,
subpart VV and begin construction, reconstruction, or modification
after November 7, 2006. These amendments would increase the stringency
of the leak definition for pumps in light liquid service from 10,000
parts per million (ppm) to 2,000 ppm (5,000 ppm for pumps handling
polymerizing monomers) and increase the stringency of the leak
definition for valves in gas/vapor service or light liquid service from
10,000 ppm to 500 ppm. We are also proposing to amend subpart GGG to 40
CFR part 60 to specify that the above changes also apply to petroleum
refining process units that begin construction, reconstruction, or
modification after November 7, 2006. These proposed amendments reflect
BDT for these sources based on the performance and cost of the LDAR
programs.
We are proposing several amendments to subpart VV of 40 CFR part 60
which would add provisions designed to ensure that expected emissions
reductions under the existing standards are being achieved. For
example, these amendments would require an owner or operator to monitor
the cap, plug, blind flange, or second valve on open-ended lines once
per year. In addition, a calibration drift assessment would be required
at the end of each day of monitoring, and records of monitoring
instrument calibrations would be required. Finally, flow indicators or
closure devices would be required on bypass lines that could divert
flow away from control devices, consistent with requirements in the
National Emission Standards for Organic Hazardous Air Pollutants for
Equipment Leaks (HON) (40 CFR part 63, subpart H), the National
Emission Standards for Equipment Leaks-Control Level 2 Standards
(Generic MACT) (40 CFR part 63, subpart UU), and the CAR (40 CFR part
65, subpart F), hereafter referred to as ``other equipment leak
rules.'' All of these proposed changes would apply to affected sources
under rules that cross-reference 40 CFR part 60, subpart VV (i.e., 40
CFR part 60, subparts DDD, GGG, and KKK).
We are proposing an amendment to simplify the compliance
requirements for pumps. When indications of liquids dripping are
observed during weekly inspections, 40 CFR part 60, subpart VV
currently requires repair of the leak following the same procedures as
if the leak were detected by monitoring. The proposed amendment would
allow the owner or operator to either repair the leak by eliminating
the indications of liquids dripping or determine if it is leaking based
on the instrument reading obtained by monitoring the pump in accordance
with EPA Method 21 or other equivalent monitoring techniques. This
change would make the requirements in subpart VV consistent with the
requirements in other equipment leak rules. This option would also be
available for affected sources under subparts DDD, GGG, and KKK of 40
CFR part 40.
We are proposing an alternative compliance option consisting of
less frequent monitoring for pumps and valves in process units that
operate part-time during the year. This alternative would apply to
currently required monthly, quarterly, and semiannual monitoring
intervals; less frequent monitoring would not be allowed for monitoring
that is currently required on an annual or less frequent basis. For
example, pumps in a process that operates 5,250 hours per year (about
60 percent of full-time operation) could be monitored every other month
rather than monthly. This alternative is consistent with options in
other equipment leak rules, and it would be available for affected
facilities at sources subject to other NSPS that cross-reference 40 CFR
part 60, subpart VV.
Several proposed amendments are intended to clarify the
requirements in 40 CFR part 60, subpart VV. These changes would make
the rule language consistent with language that has been included in
more recent equipment leak rules. These amendments include
clarification of the definition of ``process unit,'' requirements for
new equipment added to a process unit, requirements for containers in
closed-purge sampling systems, monitoring requirements for pumps for
which repair has been delayed, and examples of actions considered to be
first attempts at repair of pumps. We are also proposing a
clarification of the definition of ``process unit'' in 40 CFR part 60,
subpart GGG that is comparable to the proposed clarification of the
definition in subpart VV.
Finally, the proposed amendments include a few technical
corrections to fix references and other miscellaneous errors in both
subpart VV and subpart GGG of 40 CFR part 60. The specific changes are
detailed in sections III.A and III.B of this preamble.
[[Page 65305]]
III. Rationale for the Proposed Amendments
To determine the need for revisions to 40 CFR part 60, subpart VV,
we reviewed requirements in other Federal equipment leak rules (e.g.,
recent National Emission Standards for Hazardous Air Pollutants
(NESHAP) and the CAR), State rules, and recent consent decrees between
many petroleum refiners and the United States government (representing
EPA and various individual States, depending on the petroleum refining
company). State rules that were reviewed included rule 1173 in
California's South Coast Air Quality Management District, rule 8-18 in
California's Bay Area Air Quality Management District, and requirements
for highly reactive VOC in title 30, part 1, chapter 115, subchapter H
of the Texas Administrative Code (TAC). An example of the equipment
leak provisions included in the petroleum refinery consent decrees
(from the consent decree for Sunoco, Inc.) can be found in Docket ID
No. EPA-HQ-OAR-2006-0699. The consent decrees in their entirety are
located at https://cfpub.epa.gov/compliance/cases/. As a result of this
review, we developed amendments to improve the performance of the
Equipment Leak NSPS that would require lower leak definitions for pumps
in light liquid service and valves in gas/vapor service or light liquid
service. We also considered a second option that would require
monitoring of connectors in gas/vapor or light liquid service and
define a leak for all connectors as an instrument reading of 500 ppm or
greater. We have decided not to propose this second option at this
time. See section IV of this preamble for a discussion of this option.
As a result of the review, we identified several other changes that
would help ensure that the existing standards achieve the intended
level of control. We also noted the need for a number of clarifications
to make the requirements in the NSPS consistent with requirements in
other equipment leak rules.
A. How did EPA determine the amended standards for equipment leaks in
the SOCMI (40 CFR part 60, subpart VV)?
1. Amended Work Practice Standards
Leak definition for pumps and valves. Typically, reducing the leak
definition reduces emissions because leaks are identified and fixed
when they are smaller. Leak definitions for pumps and valves in
numerous other regulations and requirements are much lower than the
10,000 ppm leak definitions in 40 CFR part 60, subpart VV. For example,
all NESHAP for SOCMI sources (e.g., the HON, Generic MACT, and the CAR)
specify leak definitions of 500 ppm for valves in gas/vapor service and
light liquid service. The NESHAP also specify a leak definition of
1,000 ppm for pumps in light liquid service (except for pumps handling
polymerizing monomers or in food/medical service, which have leak
definitions of 5,000 ppm and 2,000 ppm, respectively). Although a pump
is considered to be leaking at 1,000 ppm, repairs are required only if
the instrument reading is at least 2,000 ppm.
Requirements in documents other than Federal NESHAP also have lower
leak definitions than subpart VV. For example, most of the consent
decrees for petroleum refineries specify leak definitions of 500 ppm
for valves and 2,000 ppm for pumps. The consent decrees also require
first attempts to repair valves when instrument readings exceed 100 ppm
or 200 ppm. This effort has been only marginally successful because
evidence to date shows such attempts are almost as likely to make
emissions worse as to fix the valve. These results suggest that there
are limits below which lowering the leak definition results in
significantly diminished returns.
Finally, some State rules also have leak definitions that are lower
than in 40 CFR part 60, subpart VV. For example, Air Quality Management
Districts in California (e.g., BAAQMD rule 8-18) specify leak
definitions as low as 100 ppm for valves and 500 ppm for pumps. Data on
leak frequencies and other performance measures for facilities
implementing LDAR programs with these very low leak definitions are not
available.
Based on our experience with NESHAP and the consent decrees with
petroleum refiners, we have concluded that BDT for pumps and valves
includes lower leak definitions than in 40 CFR part 60, subpart VV as
currently written. Specifically, these regulations and other
requirements indicate BDT includes leak definitions of 500 ppm for
valves and 2,000 ppm for pumps. Even lower leak definitions
theoretically would result in lower emissions, but available evidence
to date does not support selection of lower values. Our impacts
analysis indicates that lowering the leak definitions to 500 ppm for
valves and 2,000 ppm for pumps would reduce emissions from new SOCMI
sources by 230 Mg/yr in the fifth year after implementation of such
requirements, and the cost would be $310/Mg removed. This cost is
considered to be reasonable. Therefore, we are proposing to lower the
leak definitions in 40 CFR part 60, subpart VV to 2,000 ppm for pumps
and to 500 ppm for valves.
2. New Compliance Demonstration Requirements
As mentioned previously, the proposed amendments include provisions
to ensure that intended emissions reductions are being achieved. The
proposed clarifications summarized in this section would apply to all
process units subject to 40 CFR part 60, subpart VV as well as units
subject to subparts that reference subpart VV.
Open-ended lines. Section 60.482-6(a)(1) specifies that, except in
certain situations, each open-ended valve or line shall be equipped
with a cap, plug, blind flange, or a second valve. If installed
properly, the control efficiency of these measures is assumed to be
essentially 100 percent. Inspections conducted by enforcement agencies,
however, have found that many of these components are leaking due to
improper installation. In order to increase compliance with the
original standards for open-ended lines and achieve the intended
emission reductions, we are proposing a requirement to monitor each
open-ended line once per year. An instrument reading of 500 ppm or
greater would be considered a leak. The 500 ppm level was selected
because this requirement is comparable to the ``no detectable
emissions'' option for pumps, compressors, and valves. Repair of leaks
would be required within 15 days after the leak is detected. Examples
of repair attempts include tightening or replacing the cap, plug, blind
flange, or second valve. Records of all monitoring results, each leak
detected, and each repair attempted would be required. Documentation of
the total number of leaks and number for which repair was delayed would
be required in semiannual reports.
Requirements for Pumps. Sections 60.482-2(b)(2) and (d)(6)(i) of
subpart VV currently specify that a leak is detected if indications of
liquids dripping from the pump seal are observed during weekly
inspections. These leaks must be repaired just as leaks detected by
instrument readings greater than the leak definition must be repaired.
We have determined that this requirement is overly burdensome because
not all liquids dripping are process fluids, and not all drips of
process fluids would create emissions concentrations greater than the
applicable leak definitions. To mitigate this burden, we are proposing
to revise the weekly inspection requirements in a
[[Page 65306]]
manner similar to the requirements in the CAR.
The proposed amendments would require the owner or operator to
either monitor the pump or designate visual indications of liquids
dripping as a leak. If the owner or operator chooses to monitor the
pump and the instrument reading is greater than or equal to the
applicable leak definition, then a leak is detected, and it must be
repaired following the same procedures as any other leak. If the
instrument reading is less than the applicable leak definition, the
indications of drips are not a leak, and no further action would be
required. If the indications of liquids dripping are designated as a
leak, then the owner or operator would have to repair the leak by
eliminating the visual indications of liquids dripping. Eliminating
visual indications of liquids dripping is less burdensome than meeting
the definition of ``repaired'' because monitoring is not required to
verify that the repair was successful. (Note that we are also proposing
to revise the definition of the term ``repaired'' to be consistent with
the definition in other equipment leak rules and to further clarify the
definition. See section III.A.3 of this preamble.) Although 40 CFR part
60, subpart VV does not explicitly specify procedures to follow when
indications of liquids dripping are observed between scheduled weekly
inspections, the Agency has determined that owners and operators must
follow the same requirements as when indications of liquids dripping
are found during the weekly inspection.
The most obvious difference between the proposed amendments and the
requirements in the CAR and Generic MACT is that the proposed
amendments would explicitly require the owner or operator to designate
visual indications of liquids dripping as a leak if monitoring is not
conducted. However, this language is consistent with the intent of the
CAR and Generic MACT. In the preamble to the proposed CAR (63 FR 57448,
October 28, 1998), we explained that the new option to eliminate visual
indications of liquids dripping constitutes leak repair for such
situations. Another difference between the proposed amendments and the
CAR is that the CAR essentially requires monitoring twice per month for
pumps with continuing indications of liquids dripping (i.e., according
to Sec. 65.107(b)(4)(i), monitoring is required after the first weekly
inspection each month). The proposed language in 40 CFR part 60,
subpart VV would require monitoring after only the first weekly
inspection that revealed indications of liquids dripping. For
subsequent months, routine monitoring in accordance with Sec. 60.482-
2(a)(1) is still required, but no monitoring would be required after
any of the weekly inspections. Note, however, that if the pump is
repaired (by either eliminating indications of liquids dripping or
other means), then the clock resets and monitoring would again be
required after the first weekly inspection during which indications of
liquids dripping are observed.
Requirements for Closed-vent Systems. We are proposing to add a
paragraph to the end of Sec. 60.482-10 requiring owners and operators
to ensure that there is no flow through bypass lines that could divert
flow away from control devices. This requirement may be fulfilled by
installing a flow indicator on each bypass line or securing the bypass
line valve in the non-diverting position. Corresponding recordkeeping
requirements are being proposed in 40 CFR 60.486(d)(6) and include
either hourly records of whether the flow indicator was operating and
whether a diversion into the bypass line was detected or records of
monthly visual inspections and whether the seal is broken. We are also
proposing that semiannual reports include records of all periods when
the vent stream is diverted from the control device through a bypass
line and all times when maintenance is performed in car-sealed valves,
when the seal is broken, when the bypass line valve position is
changed, or the key for a lock-and-key type configuration has been
checked out. The changes to the monitoring, recordkeeping, and
reporting requirements for bypass lines on closed-vent systems are
being proposed to make 40 CFR part 60, subpart VV consistent with other
equipment leak rules.
Testing Requirements. We are proposing two changes to the testing
methods and procedures in 40 CFR 60.485 of subpart VV: addition of a
daily calibration drift assessment and clarification of the calibration
gases that must be used.
Section 60.485(b)(1) of subpart VV specifies that monitoring
instruments must be calibrated before use each day. To ensure that the
monitoring results are as accurate as possible, we are proposing to
require a drift assessment at the end of each monitoring shift. The
instrument would be checked with the same calibration gases as before
use, and the percent difference from the initial calibration value
would be calculated. If the drift assessment shows a negative drift of
more than 10 percent, equipment monitored since the previous
calibration that showed readings between the leak definition and 20
percent of the leak definition must be re-monitored. For example,
equipment with readings between 100 ppm and 500 ppm would have to be
re-monitored if the leak definition is 500 ppm, and equipment with
readings between 400 ppm and 2,000 ppm would have to be re-monitored if
the leak definition is 2,000 ppm. We are specifically requesting
comments on the proposed calibration drift requirement. In particular,
we are requesting information on the environmental benefit of this
assessment and any alternatives that should also be considered.
Section 60.485(b)(1)(ii) of subpart VV currently requires
calibration with a mixture of methane or n-hexane and air at a
concentration of about, but less than, 10,000 ppm methane or n-hexane.
This is appropriate for the 10,000 ppm leak definitions as currently
specified in the rule. However, because we are proposing lower leak
definitions for pumps and valves, we are also proposing to revise the
calibration gas requirements to match the requirements in other
equipment leak rules that specify a variety of leak definition levels,
such as the Generic MACT (40 CRF 63.1023(b)(4)) and the CAR (40 CFR
65.104(b)(4)).
The proposed amendments would require a mixture of methane or n-
hexane and air at a concentration of no more than 2,000 ppm greater
than the leak definition concentration of the equipment monitored.
Alternatively, if the monitoring instrument allows for multiple
calibration scales, then the lower scale should be calibrated with a
calibration gas that is no higher than 2,000 ppm above the applicable
leak definition, and the highest scale should be calibrated with a
calibration gas that is approximately equal to 10,000 ppm. If only one
scale will be used during a day's monitoring, then only that scale will
need to be calibrated.
Records of Instrument Calibrations. EPA Method 21 specifies
instrument calibration requirements, and as discussed above, we are
proposing additional calibration requirements in 40 CFR part 60,
subpart VV. Neither the method nor subpart VV, however, require records
of the calibrations. This information is needed by enforcement agencies
to ensure compliance. Therefore, we are proposing to amend 40 CFR
60.486(e) of subpart VV to require records of calibrations. The
proposed amendments would require an owner or operator to maintain
records of the calibration dates, identification of the operator
performing the calibration,
[[Page 65307]]
information about the cylinder gas(es) used, a description of any
corrective action taken if the meter readout could not be adjusted to
correspond to the calibration gas value, and results of calibration
drift assessments.
3. Technical Corrections and Clarifications
We are proposing several technical corrections to the current
subpart VV of 40 CFR part 60 requirements in the proposed amendments.
These amendments are being proposed to clarify the intent of the
current requirements, correct inaccuracies, and correct oversights in
previous versions that were promulgated. The proposed clarifications
summarized in this section are consistent with other equipment leak
rules and apply to all process units subject to subpart VV as well as
units subject to subparts that reference subpart VV.
Pumps. We are proposing several clarifications to the standards for
pumps in light liquid service (40 CFR 60.482-2). The current provisions
are unclear regarding when a new pump on an affected process unit must
be monitored for the first time, especially if the new pump is added to
the process unit between monitoring cycles. We are proposing to revise
40 CFR 60.482-2(a)(1) to specify that a new pump must be monitored for
the first time during the next regularly scheduled monitoring cycle for
existing pumps.
We are also proposing to amend the delay of repair requirements
specific to pumps. We are proposing to add 40 CFR 60.482-9(f) to
clarify that an owner or operator may elect to discontinue monitoring
for a pump for which repair has been delayed; if this option is chosen,
the pump is presumed to be leaking until repaired. Alternatively, an
owner or operator may choose to continue monitoring and consider the
pump to be repaired if two consecutive monthly monitoring instrument
readings are below the leak definition.
Finally, we are proposing several minor clarifications for pumps.
We are proposing to add specific examples of practices that are
considered to be options for first attempt at repair. The examples are
consistent with other equipment leak rules. In a related amendment, we
are proposing to amend 40 CFR 60.482-8(d) to include a reference to 40
CFR 60.482-2(c)(2) where first attempt at repair is discussed. We are
also proposing to add 40 CFR 60.486(e)(6) to state explicitly that
records of the weekly visual inspections must be kept.
Valves. Similar to pumps, the current provisions are unclear
regarding when a new valve on an affected process unit must be
monitored for the first time. We are proposing to add 40 CFR 60.482-
7(a)(2) to specify that a new valve must be monitored for the first
time within 1 month after installation to ensure that the valve has
been properly installed, except for valves that are designated for no
detectable emissions, as unsafe to monitor, or as difficult to monitor.
Subsequent monitoring for the new valve would begin during the next
regularly scheduled monitoring cycle for that process unit. Unlike when
a process unit first becomes subject to 40 CFR part 60, subpart VV,
monitoring in two consecutive months before implementing less frequent
monitoring would not be required. Similarly, we are proposing to add 40
CFR 60.483-2(b)(7) to indicate that monitoring is required within 1
month after installation of a new valve on a process unit being
monitored according to the skip period frequency; subsequent monitoring
for the new valve would begin during the quarter in which the existing
valves on that process unit are monitored. The proposed amendments are
consistent with the requirement to monitor valves monthly within a
month after a process becomes subject to subpart VV, and they will
ensure that a valve added to a process unit complying with 40 CFR
60.482-7(c) or 40 CFR 60.483-2 does not leak for up to 3 months or 1
year, respectively, before being monitored.
We are also proposing to amend the delay of repair requirements
specific to valves. Similar to pumps, we are proposing to add 40 CFR
60.482-9(f) to clarify that an owner or operator may elect to
discontinue monitoring for a valve for which repair has been delayed;
if this option is chosen, the valve is presumed to be leaking until
repaired. Alternatively, an owner or operator may choose to continue
monitoring and consider the valve to be repaired once two consecutive
monthly monitoring instrument readings are below the leak definition.
Sampling Connection Systems. For consistency with other equipment
leak rules, we are proposing to add definitions of ``closed-loop
system'' and ``closed purge system'' that are consistent with the
definitions in other equipment leak rules. In addition, we are
proposing to clarify that containers that are part of a closed-purge
system must be covered when not being filled or emptied. Stating this
requirement explicitly in the rule language is consistent with previous
amendments to other equipment leak rules. Finally, we are proposing to
rearrange the paragraphs in 40 CFR 60.482-5 for clarity.
Intermittent Process Operation. When process units operate on a
variable, part-time basis during the year, there are issues about the
monitoring requirements, particularly for batch processes. One issue is
whether the monitoring frequency should be the same as for processes
operating continuously, and another is how to monitor when the process
does not operate during a normally scheduled monitoring period. For
example, it is not clear what an owner or operator should do if a
process unit is not operating during the first month of a quarter when
valve monitoring would normally be required. To address these issues,
we are proposing to add provisions like those in Sec.
63.1036(c)(3)(iii) and (iv) of the Generic MACT for equipment leaks (40
CFR part 63, subpart UU). These provisions reduce the frequency of
monitoring required for part time operation, and specify that the
monitoring intervals may be adjusted to accommodate process operations,
provided the monitoring is conducted at a ``reasonable interval'' after
completion of the last monitoring campaign. For example, monitoring
pumps in a process that operates about 70 percent of the days in a year
may be done every other month rather than monthly. In addition, for a
process that is not operating in the first month of a quarter, a
``reasonable interval'' is defined as within a period equal to 30
percent of the monitoring interval (i.e., 30 percent of 3 months, if
quarterly monitoring is otherwise required).
Definitions. The current rule does not clearly specify whether
equipment in lines between storage tanks and process vessels are part
of the process and therefore part of the affected source. We are
proposing to revise the definition of ``process unit'' to clarify our
intent that the pipes and ducts connecting storage tanks and transfer
racks to process vessels are included as part of a process unit. We are
also proposing to add definitions of ``storage vessel'' and ``transfer
rack'' to further clarify the definition of ``process unit.'' All of
the above definitions are similar to the definitions found in other
equipment leak rules.
In a related amendment, we are proposing to add 40 CFR 60.485(b)(3)
to allow flexibility in the monitoring of the equipment in a process
unit. At some facilities, the storage tanks and transfer racks may be
located far from the process vessels. Although the equipment on the
pipes connecting the storage tanks and transfer racks to the process
vessels are considered part of the same process unit, it may not make
[[Page 65308]]
geographic sense to monitor all the equipment at the same time.
Instead, it may be more efficient to monitor all equipment on pipes or
ducts near the tanks at a different time than the equipment on the
process vessel. For example, a facility complying with quarterly
monitoring for valves may choose to monitor the valves near the tanks
in January and April and monitor the process vessel valves in February
and May. Our intent in proposing a revision to the definition of
``process unit'' is not to remove any monitoring flexibility. As long
as all the equipment that is part of one process unit is monitored at
the applicable leak definition for that process unit and the overall
monitoring frequency is maintained as specified by the applicable
provisions (such as in the example provided above), the process unit
would be considered to be in compliance with the monitoring
requirements of 40 CFR part 60, subpart VV.
We are also proposing a revised definition of ``repaired'' to
reflect our clarifications regarding how a leak is determined. The
current definition does not explicitly explain how to verify that a
repair has been successful. One interpretation of this language is that
a successful repair is any action taken to address one of the three
indications of a leak as stated in the definition of ``repaired.''
However, this interpretation is not consistent with our intent or the
language in other equipment leak rules. In addition, the current
definition does not accurately reflect our proposed amendments to
clarify the procedures when indications of liquids dripping from pumps
are detected and to lower the leak definitions for new valves and
pumps. Therefore, we are proposing to revise the definition of
``repaired'' to address these concerns. The proposed definition does
not include a specific reference to a leak definition of 10,000 ppm and
clarifies that, typically, equipment must be monitored after it is
repaired to verify that it is no longer leaking. The only exception is
that pumps for which visual indications of liquids dripping were
observed during weekly inspections may be repaired by eliminating the
visual indications of liquids dripping.
Recordkeeping. As specified above, 40 CFR 60.486 would be amended
to correspond with particular proposed amendments for pumps in light
liquid service, closed-vent systems with bypass lines, and calibration
procedures. Specifically, we are proposing to amend 40 CFR 60.486 to
require records of the weekly visual inspections for pumps and
documentation of the monitoring of bypass lines on closed-vent systems
(either continuous records for a flow indicator or monthly visual
inspections of the valve position).
We are also proposing to add a requirement to keep records of all
instrument readings. The information to record would include
identification of the monitoring instrument, operator, and equipment
monitored; date and time of monitoring; and the instrument reading.
This information would be useful as a means of verifying that the
monitoring was performed, and it would be useful for assessing leak
growth rates and leak distributions. Many facilities already record
this information; therefore, we expect this requirement to impose
minimal burden.
In addition, we are proposing to amend 40 CFR 60.486(c), which
specifies the information to record when a leak is detected. Currently,
40 CFR 60.486(c)(4) requires only a note if an instrument reading above
10,000 ppm is detected after a repair attempt (i.e., a note that the
repair attempt was unsuccessful). We are proposing to amend this
paragraph to require a record of the maximum instrument reading once
the leak is either repaired or determined to be nonrepairable. This
change would take into account changes in the leak definitions, as well
as the fact that the leak definitions may not be the same for all
components. This language would make this requirement consistent with
other equipment leak rules.
Reporting. As specified above, 40 CFR 60.487 would be amended to
correspond with the proposed amendments for closed-vent systems with
bypass lines and open-ended lines. Specifically, we are proposing to
amend 40 CFR 60.487 to require semiannual reports to include records of
all periods when the vent stream is diverted from the control device
through a bypass line; records of all times when maintenance is
performed in car-sealed valves, when the seal is broken, when the
bypass line valve position is changed, or the key for a lock-and-key
type configuration has been checked out; the number of open-ended lines
for which leaks were detected; and the number of open-ended lines for
which leaks were not repaired as required.
Miscellaneous Corrections. We are proposing the following
miscellaneous technical corrections throughout 40 CFR part 60, subpart
VV:
Replacing ``construction or modification'' with
``construction, reconstruction, or modification'' throughout subpart
VV;
adding the word ``Value'' to the table in the definition
of the term ``capital expenditure'';
correcting the spelling of the word ``judgment'' in the
definition of the term ``hard piping'';
replacing ``Sec. 60.482(a), (b), (c), (d), (e), and (h)''
with ``paragraphs (a) through (e) and (h) of this section'' in 40 CFR
60.482-3;
correcting the spelling of the word ``equivalence'' in 40
CFR 60.484(a); and
replacing ``demonstrate that an equipment'' with
``demonstrate that a piece of equipment'' in 40 CFR 60.485(e) to
correct a grammatical error.
B. How did EPA determine the amended standards for equipment leaks in
other NSPS?
Of the four subparts in part 60 that contain NSPS for equipment
leak emissions, our current review examines only subparts VV and GGG.
We will review and determine the need for source-specific amendments to
subparts DDD and KKK of 40 CFR part 60 at a later date. Except for the
changes to the LDAR standards for pumps and valves, all of the other
proposed amendments to subpart VV would apply to sources subject to any
rule that cross-references subpart VV. Other proposed changes to
subpart GGG are discussed below.
1. LDAR for Pumps and Valves
The proposed amendments to the standards in 40 CFR part 60, subpart
VV (i.e., the increased stringency of the leak definitions for pumps
and valves) have been written in such a way that they apply only to
SOCMI affected sources that commence construction, reconstruction, or
modification after today's publication of the proposed amendments.
Based on the requirements in consent decrees and the Petroleum
Refineries NESHAP (40 CFR part 63, subpart CC), however, it is clear
that these proposed provisions are also technically viable and in
widespread use for equipment leaks from petroleum refineries. Our
impacts analysis (see section VI of this preamble) indicates that their
implementation would reduce VOC emissions by 13 Mg/yr from new process
units at refineries in the fifth year after implementing such
requirements, and the cost to achieve these reductions would be $3,400/
Mg removed. The annual emissions reductions are relatively small
because more than 76 percent of the refiners are currently complying
with consent decrees that require compliance with comparable leak
definitions. If these consent decrees expire at some point in the
future, the potential emissions reductions would greatly increase. The
[[Page 65309]]
cost to achieve these reductions is considered reasonable. Therefore,
we are proposing to add an exception in 40 CFR 60.593(f) of subpart GGG
to specify that these changes to the standards in 40 CFR part 60,
subpart VV would also apply to petroleum refining process units that
commence construction, reconstruction, or modification after today's
publication of proposed amendments.
2. Clarifications for Valves
Section 60.592(b) of 40 CFR part 60, subpart GGG currently allows a
petroleum refiner to comply with the alternative standards for valves
in 40 CFR 60.483-1 or 40 CFR 60.483-2 of subpart VV. We are proposing
to allow compliance with the Phase III provisions in 40 CFR 63.168 of
subpart H in the HON as an additional option. The Phase III provisions
specify a leak definition of 500 ppm for valves, which we are proposing
for new petroleum refining process units, as noted above. Many other
Phase III requirements for monitoring and repairing leaking valves also
are comparable to the requirements in subpart VV, but the Phase III
provisions have slightly different ``skip monitoring'' options.
Similarities include the requirement to conduct monitoring in
accordance with EPA Method 21, to monitor monthly initially, and, if
more than 2 percent leak when conducting ``skip-monitoring,'' to make a
first attempt at repair no later than 5 calendar days after a leak is
detected and complete repair no later than 15 calendar days after a
leak is detected, and the requirements for valves that are unsafe-to-
monitor or difficult-to-monitor. The Phase III ``skip monitoring''
options allow an owner or operator to choose a monitoring frequency
depending on the percentage of valves found to be leaking (e.g., if
less than 1 percent of the valves in a process unit are leaking, the
owner or operator may monitor once every two quarters; if less than 0.5
percent of the valves in a process unit are leaking, the owner or
operator may monitor once every four quarters). Subpart VV allows an
owner or operator to skip quarterly monitoring periods until annual
monitoring is established as long as the number of leaking valves
remains below 2 percent for a process unit.
Compliance with this option would achieve essentially the same
emissions reductions as compliance with the proposed changes to 40 CFR
part 60, subpart VV. Many petroleum refiners already have process units
subject to 40 CFR part 63, subpart H, as well as other petroleum
refining process units that are subject to equivalent requirements
under 40 CFR part 63, subpart CC. Allowing compliance with subpart H
for petroleum refining process units that are subject only to the NSPS
(i.e., no hazardous air pollutant (HAP) emissions) may reduce their
burden if it reduces the number of different LDAR programs they must
implement.
3. Clarifications for Open-Ended Lines
There is a potential safety concern with requiring a cap, blind
flange, plug, or a second valve on an open-ended line containing
asphalt. Plugs may become stuck and require removal with a torch. If a
secondary valve is used, some residual asphalt may remain in the line
between the primary and secondary valves following sampling. This
residual asphalt can harden in the line, resulting in no flow when the
secondary valve is opened to obtain the next sample. When the secondary
valve is opened wider to encourage flow, the hardened asphalt may be
forced out of the line, splattering hot asphalt on the sampling
technicians. Because of this safety issue, and because asphalt has a
lower volatility than other petroleum products, we are proposing to add
an exemption to the open-ended line requirements for process lines
containing asphalt. We are also proposing to add a definition of
``asphalt'' to subpart GGG to clarify which open-ended lines qualify
for this exemption. Since asphalt is highly variable depending on the
crude oil from which it is derived and the processing steps, we are
specifically requesting comment on whether this definition adequately
defines asphalt at petroleum refineries and whether the exemption
should be limited to specific types of asphalt.
4. Clarification of Definitions
We are proposing to make changes to the definition of ``process
unit'' in 40 CFR 60.591 of subpart GGG consistent with the proposed
changes to this definition in 40 CFR part 60, subpart VV. These changes
would specify that storage tanks and transfer racks are included as
part of a process unit. As in subpart VV, these changes are needed to
clarify that equipment in the lines between feed or product storage
tanks and process units, between process units and transfer racks, or
between product storage tanks and transfer racks are subject to the
equipment leak standards. This change will make the definition of
``process unit'' in the NSPS consistent with the definition of
``process unit'' in the subpart CC to 40 CFR part 63.
5. Miscellaneous Corrections
We are proposing the following miscellaneous technical corrections
throughout 40 CFR part 60, subpart GGG:
Replacing ``construction or modification'' with
``construction, reconstruction, or modification'' in 40 CFR 60.590;
changing ``Each compressor is presumed not be in hydrogen
service'' to ``Each compressor is presumed not to be in hydrogen
service'' in 40 CFR 60.593(b)(2);
changing the reference to the section in 40 CFR part 60,
subpart VV regarding compressors from Sec. Sec. 60.482 through 60.482-
3 in 40 CFR 60.593(c); and
changing the reference to the section incorporating test
methods by reference from Sec. Sec. 60.18 through 60.17 in 40 CFR
60.593(d).
IV. Request for Comments
We welcome comments on all aspects of the proposed amendments. We
are specifically requesting comments on two potential amendments that
we have decided not to propose at this time. These potential amendments
involve required repair attempts for valves and monitoring for
connectors in gas/vapor service and light liquid service.
1. Drill and Tap Repair Attempts
The State of Texas recently promulgated a rule requiring
``extraordinary efforts'' to repair leaking valves in highly reactive
volatile organic compound (VOC) service in eight counties before delay
of repair is allowed (30 TAC 115.780 through 115.789). Similarly,
recent consent decrees with petroleum refiners also require
``extraordinary efforts'' to fix valves that are leaking at
concentrations of either 50,000 ppm or 10,000 ppm before delay of
repair is allowed. In both the Texas rule and the consent decrees,
drill and tap procedures are identified as an example of an
extraordinary repair method. We considered amending 40 CFR part 60,
subpart VV to include a similar requirement. However, available
information indicates that sealant injection procedures such as drill
and tap methods have advanced in recent years to the point that they
are a viable on-line repair technique for many leaking valves. Vendors
market these services for valves in a wide range of service, and they
indicate success rates greater than 90 percent. Based on this
information, we believe that drill and tap procedures have evolved past
``extraordinary'' methods and are more widely feasible. Therefore, we
believe
[[Page 65310]]
that an amendment is not needed because subpart VV, as currently
written, can be interpreted to require drill and tap repair attempts,
at least for valves with leaks at or above the current leak definition
of 10,000 ppm. According to 40 CFR 60.482-9(a) of subpart VV, delay of
repair is allowed if repair is technically infeasible without a process
unit shutdown, and 40 CFR 60.482-9(c) of subpart VV allows delay of
repair of valves if emissions associated with immediate repair would
exceed continued emissions from the leak. Since drill and tap is
technically feasible, and emissions associated with such a repair
attempt would be negligible, one interpretation of these provisions is
that drill and tap repair attempts are required before delay of repair
is allowed.
We are soliciting comment on our interpretation of the delay of
repair provisions in 40 CFR part 60, subpart VV and that an explicit
requirement to use drill and tap procedures would be redundant. We are
specifically interested in information regarding any types of valves or
applications where drill and tap repair attempts are inherently unsafe
or unlikely to be successful. In addition, given that we are proposing
to lower the leak definition for valves from 10,000 ppm to 500 ppm, we
are also interested in whether the interpretation that drill and tap is
feasible should extend to valves with monitoring instrument readings in
this range. Information on any other repair techniques that should be
considered ``extraordinary'' and whether the rule should include a
provision to require such techniques in certain situations is also of
interest.
2. Leak Detection and Repair for Connectors
We have considered amending 40 CFR part 60, subpart VV (and
possibly 40 CFR part 60, subpart GGG) to require monitoring of
connectors in gas vapor service and light liquid service. Arguments in
favor of such amendments are that NESHAP for chemical manufacturing
sources already require connector monitoring for new processes that
emit HAP, and our impacts analysis shows the cost of such monitoring
would be reasonable, at least for SOCMI processes. Furthermore, the
potential emission reductions from connector LDAR are greater than the
potential reductions for the proposed amendments to the LDAR for pumps
and valves. However, because of uncertainties regarding the leak
frequencies and emission factors, we have decided not to propose LDAR
requirements for connectors at this time. We are soliciting comments on
this decision and the underlying data and assumptions; these data and
the accompanying analyses can be found in Docket ID No. EPA-HQ-OAR-
2006-0699. Based on information provided by commenters, we may decide
to propose connector LDAR in the future.
Many of the SOCMI processes listed in 40 CFR 60.489 of subpart VV
and subject to subpart VV will also be subject to the HON, the NESHAP
for Miscellaneous Organic Chemical Manufacturing (MON) (40 CFR part 63,
subpart FFFF), or the NESHAP for Source Categories: Generic Maximum
Achievable Control Technology Standards (Ethylene NESHAP) (40 CFR part
63, subpart YY). All of these NESHAP require monitoring of connectors
at new sources, and the leak definition in each rule is 500 ppm. About
62 percent of the SOCMI chemicals are chemicals that are also listed in
Table 1 to subpart F of the HON, 8 percent are ethylene or propylene,
and the remainder are materials meeting the criteria listed in 40 CFR
63.2435 of the MON. Only three types of processes would not be subject
to one of these NESHAP: (1) Processes at area sources for HAP
emissions; (2) processes that emit VOC, but no HAP; and (3) processes
making MON materials that are not part o