Passenger Equipment Safety Standards; Miscellaneous Amendments and Attachment of Safety Appliances on Passenger Equipment, 61836-61864 [06-8611]
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Federal Register / Vol. 71, No. 202 / Thursday, October 19, 2006 / Rules and Regulations
DEPARTMENT OF TRANSPORTATION
Federal Railroad Administration
49 CFR Parts 229 and 238
[Docket No. FRA–2005–23080, Notice No.
2]
RIN 2130–AB67
Passenger Equipment Safety
Standards; Miscellaneous
Amendments and Attachment of Safety
Appliances on Passenger Equipment
Federal Railroad
Administration (FRA), Department of
Transportation (DOT).
ACTION: Final rule.
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AGENCY:
SUMMARY: FRA is amending its existing
regulations in an effort to address
various mechanical issues relevant to
the manufacture, efficient utilization,
and safe operation of passenger
equipment and trains that have arisen
since FRA’s original issuance of the
Passenger Equipment Safety Standards.
The miscellaneous amendments
concentrate on the following five areas:
Clarifying the terminology related to
piston travel indicators; providing
alternative design and additional
inspection criteria for new passenger
equipment not designed to allow
inspection of the application and release
of the brakes from outside the
equipment; permitting some latitude in
the use of passenger equipment with
redundant air compressors when a
limited number of the compressors
become inoperative; recognizing current
locomotive manufacturing techniques
by permitting an alternative pneumatic
pressure test for main reservoirs; and
adding provisions to ensure the proper
securement of unattended equipment.
FRA is also clarifying the existing
regulatory requirements related to the
attachment of safety appliances and is
mandating an identification and
inspection protocol to address passenger
equipment containing welded safety
appliances or welded safety appliance
brackets or supports. Finally, FRA is
amending the regulations to permit
railroads the ability to apply out-ofservice credit to certain periodic
maintenance requirements related to
passenger equipment.
DATES: Effective Date: December 18,
2006. The incorporation by reference of
certain publications listed in the rule is
approved by the Director of the Federal
Register as of December 18, 2006.
ADDRESSES: Petitions: Any petitions for
reconsideration related to Docket No.
FRA–2005–23080, may be submitted by
any of the following methods:
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• Web site: https://dms.dot.gov.
Follow the instructions for submitting
comments on the DOT electronic docket
site.
• Fax: 202–493–2251.
• Mail: Docket Management Facility,
U.S. Department of Transportation, 400
Seventh Street, SW., Nassif Building,
Room PL–401, Washington, DC 20590–
0001.
• Hand Delivery: Room PL–401 on
the plaza level of the Nassif Building,
400 Seventh Street, SW., Washington,
DC between 9 a.m. and 5 p.m. Monday
through Friday, except Federal holidays.
• Federal eRulemaking Portal: Go to
https://www.regulations.gov. Follow the
online instructions for submitting
comments.
Instructions: All submissions must
include the agency name and docket
number or Regulatory Identification
Number (RIN) for this rulemaking. Note
that all comments received will be
posted without change to https://
dms.dot.gov including any personal
information. Please see the Privacy Act
heading in the SUPPLEMENTARY
INFORMATION section of this document
for Privacy Act information related to
any submitted comments or materials.
Docket: For access to the docket to
read background documents or
comments received, go to https://
dms.dot.gov at any time or to PL–401 on
the plaza level of the Nassif Building,
400 Seventh Street, SW., Washington,
DC between 9 a.m. and 5 p.m. Monday
through Friday, except Federal holidays.
FOR FURTHER INFORMATION CONTACT:
George Scerbo, Office of Safety
Assurance and Compliance, Motive
Power & Equipment Division, RRS–14,
Mail Stop 25, Federal Railroad
Administration, 1120 Vermont Avenue,
NW., Washington, DC 20590 (telephone
202–493–6247), or Thomas J. Herrmann,
Deputy Assistant Chief Counsel, Office
of Chief Counsel, Mail Stop 10, Federal
Railroad Administration, 1120 Vermont
Avenue, NW., Washington, DC 20590
(telephone 202–493–6036).
SUPPLEMENTARY INFORMATION:
I. Statutory Background
In September of 1994, the Secretary of
Transportation convened a meeting of
representatives from all sectors of the
rail industry with the goal of enhancing
rail safety. As one of the initiatives
arising from this Rail Safety Summit,
the Secretary announced that DOT
would begin developing safety
standards for rail passenger equipment
over a five-year period. In November of
1994, Congress adopted the Secretary’s
schedule for implementing rail
passenger equipment regulations and
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included it in the Federal Railroad
Safety Authorization Act of 1994 (the
Act), Public Law Number 103–440, 108
Stat. 4619, 4623–4624 (November 2,
1994). Section 215 of the Act, as now
codified at 49 U.S.C. 20133, provides as
follows:
(a) MINIMUM STANDARDS.—The
Secretary of Transportation shall prescribe
regulations establishing minimum standards
for the safety of cars used by railroad carriers
to transport passengers. Before prescribing
such regulations, the Secretary shall
consider—
(1) the crashworthiness of the cars;
(2) interior features (including luggage
restraints, seat belts, and exposed surfaces)
that may affect passenger safety;
(3) maintenance and inspection of the cars;
(4) emergency response procedures and
equipment; and
(5) any operating rules and conditions that
directly affect safety not otherwise governed
by regulations.
The Secretary may make applicable some
or all of the standards established under this
subsection to cars existing at the time the
regulations are prescribed, as well as to new
cars, and the Secretary shall explain in the
rulemaking document the basis for making
such standards applicable to existing cars.
(b) INITIAL AND FINAL
REGULATIONS.—(1) The Secretary shall
prescribe initial regulations under subsection
(a) within 3 years after the date of enactment
of the Federal Railroad Safety Authorization
Act of 1994. The initial regulations may
exempt equipment used by tourist, historic,
scenic, and excursion railroad carriers to
transport passengers.
(2) The Secretary shall prescribe final
regulations under subsection (a) within 5
years after such date of enactment.
(c) PERSONNEL.—The Secretary may
establish within the Department of
Transportation 2 additional full-time
equivalent positions beyond the number
permitted under existing law to assist with
the drafting, prescribing, and implementation
of regulations under this section.
(d) CONSULTATION.—In prescribing
regulations, issuing orders, and making
amendments under this section, the Secretary
may consult with Amtrak, public authorities
operating railroad passenger service, other
railroad carriers transporting passengers,
organizations of passengers, and
organizations of employees. A consultation is
not subject to the Federal Advisory
Committee Act (5 U.S.C. App.), but minutes
of the consultation shall be placed in the
public docket of the regulatory proceeding.
The Secretary of Transportation has
delegated these rulemaking
responsibilities to the Federal Railroad
Administrator. See 49 CFR 1.49(m).
II. Proceedings to Date
On June 17, 1996, FRA published an
advanced notice of proposed
rulemaking (ANPRM) concerning the
establishment of comprehensive safety
standards for railroad passenger
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equipment. See 61 FR 30672. The
ANPRM provided background
information on the need for such
standards, offered preliminary ideas on
approaching passenger safety issues,
and presented questions on various
passenger safety topics. Following
consideration of comments received on
the ANPRM and advice from FRA’s
Passenger Equipment Working Group,
FRA published a Notice of Proposed
Rulemaking (NPRM) on September 23,
1997, to establish comprehensive safety
standards for railroad passenger
equipment. See 62 FR 49728. In
addition to requesting written comment
on the NPRM, FRA also solicited oral
comment at a public hearing held on
November 21, 1997. FRA considered the
comments received on the NPRM and
prepared a final rule establishing safety
standards for passenger equipment,
which was published on May 12, 1999.
See 64 FR 25540.
After publication of the final rule,
interested parties filed petitions seeking
FRA’s reconsideration of some of the
requirements contained in the final rule.
These petitions generally related to the
following subject areas: structural
design; fire safety; training; inspection,
testing, and maintenance; and
movement of defective equipment. On
July 3, 2000, FRA issued a response to
the petitions for reconsideration relating
to the inspection, testing, and
maintenance of passenger equipment,
the movement of defective passenger
equipment, and other miscellaneous
mechanical-related provisions
contained in the final rule. See 65 FR
41284. On April 23, 2002 and June 25,
2002, FRA published two additional
responses to the petitions for
reconsideration addressing the
remaining issues raised in the petitions.
See 67 FR 19970, and 67 FR 42892.
Subsequent to the issuance of these
responses, FRA and interested industry
members began identifying various
issues related to the new passenger
equipment safety standards with the
intent that FRA would address the
issues through FRA’s Railroad Safety
Advisory Committee (RSAC). On May
20, 2003, FRA presented, and the RSAC
accepted, the task of reviewing existing
passenger equipment safety needs and
programs and recommending
consideration of specific actions useful
to advance the safety of rail passenger
service. The RSAC established the
Passenger Equipment Working Group
(Working Group) to handle this task and
develop recommendations for the full
RSAC to consider. Due to the variety of
issues involved the Working Group
established a number of smaller task
forces, with specific expertise, to
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develop recommendations on various
subject-specific issues. One of these task
forces, the Mechanical Issues Task Force
(Task Force), was assigned the job of
identifying and developing issues and
recommendations specifically related to
the inspection, testing, and operation of
passenger equipment as well as
concerns related to the attachment of
safety appliances on passenger
equipment.
The Task Force met several times
between 2003 and late-2005 in order to
develop detailed recommendations to
the full Working Group. The Task Force
recommendations became the
recommendations of the Working Group
and the full RSAC. The RSAC did not
make any recommendations regarding
the proposed provisions related to the
attachment of safety appliances on
passenger equipment and the proposed
provision involving out-of-service
credit. At the October 26–27, 2004
meeting of the full Working Group, FRA
withdrew the task related to the
consideration of handling the
attachment of safety appliances on
passenger equipment from the RSAC.
FRA determined that consensus on this
issue could not be reached in the RSAC
process and determined that it would
have to proceed with these issues on its
own. Therefore, FRA developed the
proposed provisions related to the
attachment of safety appliances
unilaterally based on its own expertise
in the area and based on discussions
and information developed by the
Working Group and Task Force. FRA
also did not seek consensus in the RSAC
process for the proposed provision
related to out-of service credit. This
issue was addressed on FRA’s own
accord in response to the American
Public Transportation Association’s
(APTA) petition for rulemaking dated
March 28, 2005. Thus, FRA did not seek
RSAC consensus on these issues. FRA
reviewed and adopted the
recommendations of the full RSAC and
issued a Notice of Proposed Rulemaking
(NPRM) on December 8, 2005. See 70 FR
73070.
The comment period for the above
noted NPRM closed on February 17,
2006. FRA received comments from two
parties, the Brotherhood of Railway
Carmen and APTA. The comments of
these two parties were concentrated
almost exclusively on the proposed
provisions related to the attachment of
safety appliances on passenger
equipment. As the involved provisions
were not developed through the RSAC
process and the comments on those
provisions could not be discussed with
the members of the Working Group or
Task Force and because FRA received
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no significant comments on any of the
RSAC developed provisions proposed in
the NPRM, FRA determined that there
was no need to hold any further RSAC
meetings related to this proceeding.
Moreover, because this final rule
retains all of the RSAC-recommended
provisions proposed in the NPRM
without change, there was no need to
seek the full RSAC’s approval of this
final rule. Consequently, FRA
proceeded to draft this final rule
without further input from the RSAC.
III. RSAC Overview
In March 1996, FRA established the
RSAC, which provides a forum for
developing consensus recommendations
on rulemakings and other safety
program issues. The Committee
includes representation from all of the
agency’s major customer groups,
including railroads, labor organizations,
suppliers and manufacturers, and other
interested parties. A list of member
groups follows:
American Association of Private
Railroad Car Owners (AAPRCO)
American Association of State Highway
& Transportation Officials (AASHTO)
APTA
American Short Line and Regional
Railroad Association (ASLRRA)
American Train Dispatchers Association
(ATDA)
Association of American Railroads
(AAR)
Association of Railway Museums (ARM)
Association of State Rail Safety
Managers (ASRSM)
Brotherhood of Locomotive Engineers
and Trainmen (BLET)
Brotherhood of Maintenance of Way
Employees Division (BMWED)
Brotherhood of Railroad Signalmen
(BRS)
Federal Transit Administration (FTA)*
High Speed Ground Transportation
Association (HSGTA)
International Association of Machinists
and Aerospace Workers
International Brotherhood of Electrical
Workers (IBEW)
Labor Council for Latin American
Advancement (LCLAA)*
League of Railway Industry Women*
National Association of Railroad
Passengers (NARP)
National Association of Railway
Business Women*
National Conference of Firemen & Oilers
National Railroad Construction and
Maintenance Association
National Railroad Passenger Corporation
(Amtrak)
National Transportation Safety Board
(NTSB)*
Railway Supply Institute (RSI)
Safe Travel America (STA)
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Secretaria de Communicaciones y
Transporte*
Sheet Metal Workers International
Association (SMWIA)
Tourist Railway Association Inc.
Transport Canada*
Transport Workers Union of America
(TWU)
Transportation Communications
International Union/BRC (TCIU/BRC)
United Transportation Union (UTU)
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*Indicates associate membership.
When appropriate, FRA assigns a task
to the RSAC, and after consideration
and debate, RSAC may accept or reject
the task. If accepted, the RSAC
establishes a working group that
possesses the appropriate expertise and
representation of interests to develop
recommendations to FRA for action on
the task. These recommendations are
developed by consensus. A working
group may establish one or more task
forces to develop facts and options on
a particular aspect of a given task. The
task force then provides that
information to the working group for
consideration. If a working group comes
to unanimous consensus on
recommendations for action, the
package is presented to the RSAC for a
vote. If the proposal is accepted by a
simple majority of the RSAC, the
proposal is formally recommended to
FRA. FRA then determines what action
to take on the recommendation. Because
FRA staff has played an active role at
the working group level in discussing
the issues and options and in drafting
the language of the consensus proposal,
FRA is often favorably inclined toward
the RSAC recommendation. However,
FRA is in no way bound to follow the
recommendation and the agency
exercises its independent judgment on
whether the recommended rule achieves
the agency’s regulatory goal, is soundly
supported, and is in accordance with
policy and legal requirements. Often,
FRA varies in some respects from the
RSAC recommendation in developing
the actual regulatory proposal. If the
working group or the RSAC is unable to
reach consensus on recommendations
for action, FRA moves ahead to resolve
the issue through traditional rulemaking
proceedings.
On May 20, 2003, FRA presented, and
the RSAC accepted, the task of
reviewing existing passenger equipment
safety needs and programs and
recommending consideration of specific
actions useful to advance the safety of
rail passenger service. The Working
Group was established to handle this
task and develop recommendations for
the full RSAC to consider. Members of
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the Working Group, in addition to FRA,
included the following:
AAR, including members from BNSF
Railway Company (BNSF), CSX
Transportation, Incorporated (CSX), and
Union Pacific Railroad Company (UP);
APTA, including members from Illinois
Commuter Rail Corporation (METRA),
Long Island Rail Road (LIRR), MetroNorth Railroad (MNR), Southeastern
Pennsylvania Transportation Authority
(SEPTA), Southern California Regional
Rail Authority (SCRRA), Saint Gobian
Sully NA, LDK Engineering, and Herzog
Transit Services, Incorporated; Amtrak;
AAPRCO; AASHTO; BLET; BRS;
HSGTA; IBEW; NARP; RSI; SMWIA;
STA; TCIU/BRC; TWU; and UTU.
The NTSB met with the Working
Group and provided staff advisors when
possible. In addition, staff from the U.S.
DOT Volpe National Transportation
Systems Center (Volpe) attended many
of the meetings and contributed to the
technical discussions. Due to the variety
of issues involved, the Working Group
established a number of smaller task
forces, with specific expertise, to
develop recommendations on various
subject-specific issues. Members of the
task forces included various
representatives from various
organizations that were part of the larger
Working Group. One of these task
forces, the Mechanical Issues Task Force
(Task Force), was assigned the job of
identifying and developing issues and
recommendations specifically related to
the inspection, testing, and operation of
passenger equipment as well as
concerns related to the attachment of
safety appliances on passenger
equipment. Please refer to the preceding
discussion in this document as well as
the NPRM’s preamble discussion for a
complete overview of this proceeding
both before and after the issuance of the
NPRM. See Discussion in Paragraph II—
Proceedings to Date; and 70 FR 73070
through 73071.
Throughout the preamble discussion
of this final rule, FRA refers to
comments, views, suggestions, or
recommendations made by members of
the Working Group or related Task
Force. When using this terminology,
FRA is referring to views, statements,
discussions or positions identified or
contained in either the minutes of the
Working Group or Task Force meetings
that were conducted during the
development of the NPRM issued in this
proceeding. These documents have been
made part of the docket in this
proceeding and are available for public
inspection as discussed in the preceding
ADDRESSES portion of this document.
These points are discussed to show the
origin of certain issues and the course
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of discussions on those issues at the task
force or working group level. We believe
this helps illuminate factors FRA has
weighed in making its regulatory
decisions, and the logic behind those
decisions. The reader should keep in
mind, of course, that only the full RSAC
makes recommendations to FRA, and it
is the consensus recommendation of the
full RSAC on which FRA acted in
developing the NPRM and this final
rule.
IV. Technical Background
A. Redundancy of Air Compressors
MU passenger locomotives are
generally operated as married pairs, but
in some cases they can be operated as
single or triple units. In the case of the
married pairs, each pair of MU
locomotives share a single air
compressor. When operated in triple
units, the three MU locomotives
generally share two air compressors,
and single-unit MU locomotives are
equipped with their own air
compressor. The amount of air required
to be produced by the air compressors
is based on the size of the brake pipe
and the brake cylinder reservoirs, the
size of which is based on the calculated
number of brake application-and-release
cycles the train will encounter. In
addition, the compressed air produced
by the air compressors is shared within
the consist either by utilizing a main
reservoir equalizing pipe or, in single
pipe systems, by utilizing the brake pipe
which is then diverted to the brake
cylinder supply reservoir and other airoperated devices by use of a governor
arrangement. Therefore, a passenger
train set consisting of numerous MU
locomotives will have multiple air
compressors providing the train consist
with the necessary compressed air. FRA
agrees with the determinations of the
Task Force that a loss of compressed air
from a limited number of air
compressors in such a train will not
adversely effect the operation of the
train’s brakes or other air-operated
components on the train.
Representatives of railroads and air
brake manufacturers provided
information demonstrating that the
safety of a train set is not compromised
when a predetermined number of
inoperative air compressors are allowed
to continue to operate in service on a
MU train set. On such train sets, the air
compressors are applied by technical
specification to a certain number of cars
such as one per married pair, two per
triplet, and so on. The technical
specifications for these air compressors
generally allow for a duty cycle
(percentage of operating capacity) for
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each air compressor that is something
less than 50 percent. In fact, some
technical specifications limit the air
compressor duty cycle to 33 percent.
This means that on MU train sets the
available air compressors are required to
operate at only 33 to 50 percent of their
operational capacity. One of the major
reasons for imposing these low duty
cycles is to ensure that adequate air
pressure is available if one or more of
the other air compressors in the train set
is not operating properly. Thus, these
systems are currently designed to
function properly even in the event that
a limited number of air compressors
become inoperative while the train is in
service. Moreover, even in the unlikely
event that an MU passenger train set
would lose all of its air compressors,
then the air brakes would apply and
would remain applied until sufficient
compressed air is restored to the system.
Consequently, FRA does not see any
adverse impact on the operational safety
of these types of trains if they are
permitted to operate for a relatively
short period of time with a limited
number of air compressors being
inoperative or ineffective.
FRA did not receive any comments on
the proposed provisions related to this
issue. Thus, the final rule retains the
proposed provisions without change
and permits MU train sets with a
limited number of inoperative or
ineffective air compressors to continue
to be used in passenger service until the
next exterior calendar day mechanical
inspection when found at such an
inspection. The final rule requires a
railroad to determine through data,
analysis, or actual testing the number of
inoperative or ineffective air
compressors that could be in an MU
train set without compromising the
integrity or safety of the train set based
on the size and type of train and the
train’s operating profile. The railroad is
required to submit the maximum
number of air compressors permitted to
be inoperative or ineffective on its
various trains to FRA before it can begin
operation under the final rule provision
and is required to retain and make
available to FRA any data or analysis
relied on to make those determinations.
The final rule also requires a qualified
maintenance person (QMP) to verify the
safety and integrity of any train
operating with inoperative or ineffective
air compressors before the equipment
continues in passenger service. In
addition, the final rule retains the
proposal provision requiring
notification to the train crew of any
inoperative or ineffective air
compressors and requires that a record
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be maintained of the defective
condition. FRA believes these provision
will ensure the safety of passenger
operations while providing the railroads
additional flexibility in handling
defective or inoperative equipment.
B. Pneumatic Testing of Locomotive
Main Reservoirs
The current regulations contained at
49 CFR 229.31(a) relating to main
reservoir tests requires that a hydrostatic
(water) test of a main reservoir be
conducted before it is originally placed
in service or before an existing main
reservoir is placed back in service after
being drilled as provided for in
§ 229.31(c). At the Working Group and
Task Force meetings, the manufacturers
of main reservoirs requested the ability
to conduct a pneumatic (air) test of the
reservoirs in lieu of the currently
required hydrostatic test. The request
was limited to providing relief only for
those tests required before a main
reservoir is originally placed in service
and after an existing main reservoir is
drilled.
The companies that manufacture
reservoirs for the rail industry, whether
the reservoir is utilized as a main
reservoir or reservoir(s) utilized for
other purposes, must have an American
Society of Mechanical Engineers
(ASME) certification. The reservoirs,
both main and other, manufactured by
these companies are designed and
certified to meet the requirements of the
ASME Boiler and Pressure Vessel Code.
In addition, reservoirs utilized as main
reservoirs on locomotives are also
manufactured and certified to meet the
requirements for such contained in part
229 of the Federal regulations.
Currently, all passenger car reservoirs
are pneumatically tested after
fabrication and before the application of
an interior protective coating. This
process is utilized so that reservoirs may
be repaired if the reservoir does not pass
the initial test requirements. If the
interior protective coating is applied
prior to testing, any weld repairs cannot
be performed, as the interior coating
would be damaged.
The rationale for originally requiring
that the main reservoirs be tested
hydrostatically was based on the safety
concerns should a main reservoir
catastrophically fail during the testing.
The likelihood of injury is minimized
by having the reservoir filled with a
liquid rather than air. However, since
the original drafting of the locomotive
regulations, manufacturers of reservoirs
have implemented and developed both
equipment and procedures to ensure
that test personnel are adequately
shielded when conducting the testing.
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The manufacturers have been
performing pneumatic testing on
reservoir for years and FRA is not aware
of any injury related to such testing in
manufacturer-controlled facilities. Thus,
the safety concerns originally attached
to pneumatic testing have been
minimized, if not eliminated, when
conducted at properly equipped
manufacturer facilities.
The ASME code currently utilized by
all manufacturers of main reservoirs
allows for the pneumatic testing of the
reservoirs when the introduction of
liquid cannot be tolerated. The
introduction of water to perform
hydrostatic testing on main reservoirs
creates a problem because, if the liquid
is not completely removed and the
reservoir interior completely dried, the
moisture results in poor adhesion or a
lower coating of film than required. This
condition has the potential of causing
interior corrosion and premature failure
of the reservoir. Thus, rather than
creating this potential, FRA believes
that it would be both safer and more
efficient to permit the manufacturers of
main reservoirs to utilize pneumatic
testing to meet the requirements
contained in 49 CFR 229.31. FRA
received no comments objecting to the
flexibility proposed in the NPRM or
suggesting additional restrictions or
requirements. Consequently, this final
rule retains the proposed amendments
to the regulation without change to
permit pneumatic testing of newly
manufactured main reservoirs and
reservoirs that are newly drilled and
tested at a manufacturer’s facility.
It should be noted that the final rule
retains the proposed restriction that
limits the ability to conduct pneumatic
testing of the main reservoirs at only
those facilities with appropriate
safeguards in place to ensure the safety
of the personnel conducting the testing.
After a reservoir is installed on a
locomotive, FRA continues to believe
that hydrostatic testing would be the
only testing method that adequately
ensures the safety and protection of the
personnel that are performing the test or
working near the installed reservoir.
Regulatory language inserted at the end
of paragraph (c) of § 229.31 makes clear
that pneumatic testing of a reservoir
currently in use and newly drilled may
only be conducted by a manufacturer of
main reservoirs in a safe environment.
In other circumstances, the final rule
makes clear that a hydrostatic test of the
reservoir must be conducted.
C. Design of New Passenger Equipment
The manufacturers and railroad
representatives on the Working Group
and Task Force sought clarification of
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the provision originally contained in 49
CFR 238.231(b). This section requires
the brake systems on equipment ordered
on or after September 8, 2000, or placed
in service on or after September 9, 2002,
to be designed so as not to require an
inspector to go on, under, or between
the equipment to observe the brake
actuation or release. At the Task Force
meetings and in the NPRM, FRA made
clear that the requirement was intended
to be a design standard and was not
intended to prohibit or limit the
conduct of brake or mechanical
inspections required to be conducted in
part 238. See 70 FR 73074. FRA realizes
that in order to perform many of the
brake and mechanical inspections
required by the regulations an inspector
will have to go on, under, or between
the equipment. FRA has acknowledged
this practice and railroads have
effectively conducted these types of
inspections in this manner for decades.
The plain language of existing
§ 238.231(b) requires new equipment to
be designed to allow direct observation
of the brake actuation and release
without fouling the equipment. The
preamble to the original final rule
discusses alternative design approaches
using some type of piston travel
indicator or piston cylinder pressure
indicator on equipment whose design
makes it impossible to meet this
requirement. See 64 FR 25612 (May 12,
1999). FRA’s intent was that this piston
travel indicator could be a device
similar to the definition of ‘‘actuator’’
contained in § 238.5 or some sort of
piston cylinder pressure indicator. The
rule text and related preamble make
clear that the actuation and release of
the brake (or a direct indication of such)
be able to be observed without an
inspector going on, under, or between
the equipment. FRA does not believe
that truck pressure indicators (which
provide no information on piston travel
or piston cylinder pressure) meet this
requirement. FRA recognized that the
envisioned ‘‘indicators’’ discussed in
the preamble to § 238.231(b) may be
ahead of the technological curve for
passenger equipment currently being
delivered and that which may be
delivered in the future. Thus, FRA
noted its willingness to discuss
additional inspection protocols in lieu
of applying piston travel indicators on
such equipment.
During the development of the NPRM,
the Task Force discussed the issue in
detail as a number of railroads were in
the process of receiving new equipment,
such as bi-level coaches and other lowslung equipment, the design of which
does not allow observation of the brake
actuation and release of the brake
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without going on, under, or between the
equipment. Several railroads and
manufacturers noted that the type of
piston travel indicators envisioned by
FRA to meet the § 238.231(b)
requirement were not currently
available, and even if they could be
developed in the future, they would
likely be a maintenance problem and
unreliable. Representatives of rail labor
also questioned the viability and need
for the type of piston travel indicators
discussed in the preamble to the
original final rule. These participants
did not believe that any type of
mechanical indicator should take the
place of direct visual inspection of the
brake system components.
Consequently, the members of the Task
Force believed that the best approach to
the issue was to provide additional
inspection protocols for new equipment
that are designed in a manner that
makes observation of the actuation and
release of the brakes impossible from
outside the plane of the equipment
rather than mandating the use of
untested and potentially unreliable
piston travel indicators.
FRA and the Task Force believe that
the brake system and mechanical
components on bi-level and other lowslung passenger equipment can be
adequately inspected through the daily
brake and mechanical inspections
currently required in the Federal
regulations; provided, appropriate blue
signal protections are established for the
personnel required to perform such
inspections. These daily inspections
permit a visual inspection of a large
percentage of the brake and mechanical
components and over a period of a few
days all portions of the brake system
and mechanical components will be
visually observed. However, because the
necessary design of some new
equipment makes the daily inspections
of the equipment more difficult, does
not permit visual observation of the
brake actuation and release from outside
the plane of the vehicle, and because no
reliable mechanical device is currently
available to provide a direct indication
of such, FRA and the Task Force
believed it was necessary to adopt
additional inspection protocols for this
type of equipment. Thus, the NPRM
proposed an additional inspection
regiment for newer equipment designed
in such a manner.
The requirements proposed in the
NPRM that were related to this type of
equipment were similar to those
contained in a FRA Safety Board letter
dated October 19, 2004, granting that
portion of the Massachusetts Bay
Transportation Authority’s (MBTA)
waiver petition seeking relief from the
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requirements of § 238.231(b) for 28
Kawasaki bi-level coaches. See Docket
Number FRA–2004–18063. FRA did not
receive any comments directly related to
the proposed inspection protocols or the
proposed approach to this issue. Thus,
this final rule retains the proposed
provisions with slight changes for
purposes of clarity.
The inspection protocols retained in
this final rule will be applicable to
equipment placed in service on or after
September 9, 2002, the design of which
does not permit actual visual
observation of the brake actuation and
release. The final rule provisions will
require such equipment to be equipped
with either piston travel indicators or
brake indicators as defined in § 238.5.
The equipment is also required to
receive a periodic brake inspection by a
QMP at intervals not to exceed five inservice days and the inspection must be
performed while the equipment is over
an inspection pit or on a raised track. In
addition, the railroad performing the
additional inspection is required to
maintain a record of the inspection
consistent with the existing record
requirements related to Class I brake
tests. FRA believes that these additional
inspection requirements will ensure the
safety and proper operation of the brake
system on equipment which does not
permit actual visual observation of the
brake actuation and release without
fouling the vehicle.
FRA received one suggestion from
APTA regarding the identification of
cars that will be covered by the
provisions added in these sections.
APTA wanted to make clear that the
railroad and car manufacturer would
make an initial determination regarding
the applicability of the requirements
contained in this section and that FRA
would oversee these determinations for
accuracy. FRA agrees with this position
as the railroad and car manufacturer are
in the best position to make an initial
determination. FRA will exercise its
oversight when conducting sample car
inspections as well as its regular
inspection activity. FRA notes that the
additional inspection requirements
would be applicable to new cars
constructed similar to the low-slung bilevel passenger coaches that were the
subject of MBTA’s waiver request
discussed above.
D. Safety Appliances
Several issues regarding the
attachment of safety appliances on
passenger equipment have arisen over
the last decade. These issues generally
involve the method by which safety
appliances on existing passenger
equipment are required to be attached,
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either directly to the car or locomotive
body or by use of a bracket or support.
It has come to FRA’s attention, due to
the investigation of these issues, that a
significant number of existing passenger
cars and locomotives contain some
safety appliances that are attached to the
equipment by some form of welding,
typically the welding of a bracket or
plate to which the safety appliance is
then mechanically fastened. In the last
two decades, manufacturers of certain
passenger equipment have used welding
on some of the safety appliance
arrangements of newly built equipment.
Some segments of the passenger
industry believe welding of these
arrangements is acceptable and have
sought a review of FRA’s historical
prohibition on the welding of safety
appliance arrangements. These parties
believe that new and improved welding
technology, the implementation of new
tracking standards, proper quality
control, and historical documentation
support the limited use of welding on
certain safety appliance arrangements.
Historically, FRA has required that
safety appliances be mechanically
fastened to the car structure. FRA has
also historically required that any
brackets or supports applied to a car
structure solely for the purpose of
securing a safety appliance must be
mechanically fastened to the car body.
See MP&E Technical Bulletin 98–14
(June 15, 1998). FRA’s prohibition on
the weldment of safety appliances and
their supports is based on its
longstanding administrative
interpretation of the regulatory ‘‘manner
of application’’ provisions contained in
49 CFR part 231 which require that
safety appliances be ‘‘securely fastened’’
with a specified mechanical fastener.
See e.g., 49 CFR §§ 231.12(c)(4);
231.13(b)(4); 231.14(b)(4) and (f)(4)).
FRA’s historical prohibition on the
welding of safety appliances is based on
its belief that welds are not uniform, are
subject to failure, and are very difficult
to inspect to determine if the weld is
broken or cracked. Mechanical
fasteners, by contrast, are generally
easier to inspect and tend to become
noticeably loose prior to failure. FRA
notes that many of its historical beliefs
related to the welded attachment of
safety appliance brackets and supports
on passenger equipment are based on
welding technologies that were in their
infancy when first being utilized. In
addition, many of FRA’s concerns in
this area are mitigated when appropriate
welding standards covering quality
control, initial manufacture, repair, and
welder qualifications are established
and implemented.
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Generally, FRA’s longstanding
interpretation of the regulation
prohibiting the welding of safety
appliances has not been seriously
questioned or opposed since its
inception. Virtually all freight railcars
manufactured for use in the United
States and passenger cars manufactured
in the United States have their safety
appliances and their safety appliance
brackets and supports mechanically
fastened to the car body, unless a
specific exception has been provided by
FRA or the regulations. FRA
acknowledges that it has permitted
limited welding of certain safety
appliances or their brackets and
supports on locomotives and tanks cars.
See MP&E Technical Bulletins 98–48
and 00–06 (June 15, 1998 and August 7,
2000, respectively). These exceptions
were provided because there were no
other alternative methods available for
mechanically fastening these safety
appliance arrangements.
Currently, freight railroad equipment
complies with the existing regulations
and FRA’s interpretation of those
provisions. Traditionally, FRA has not
permitted welding of safety appliance
arrangements on freight equipment. In
addition, the AAR does not permit the
welding of safety appliance
arrangements. FRA continues to believe
that, except in limited circumstances,
the safety appliances on freight
equipment should not be attached with
welding under any condition. This is
primarily due to the extreme differences
in use and inspection between
passenger and freight equipment. See 70
FR 73076. Thus, FRA does not intend to
permit welded safety appliances or their
attachment in that segment of the
industry. Consequently, FRA is limiting
any relief being provided in this final
rule to safety appliance arrangements on
passenger equipment.
Although FRA has remained
consistent in its prohibition on the
weldment of safety appliances and their
supports, a significant amount of
passenger equipment has been
manufactured and used in revenue
service for a number of years with safety
appliances being attached to the car
body using some form of welding.
Currently, FRA is aware of
approximately 3,000 passenger cars or
locomotives that have safety appliances
or safety appliance brackets or supports
welded to the body of the equipment.
Some units of this equipment were
introduced into service within the last
few years; others have been in service
for more than a decade. Some of the
3,000 units noted above have been the
subject of formal waiver requests
pursuant to the provisions contained in
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61841
49 CFR Part 211. See Docket Numbers
FRA–2000–8588 and FRA–2000–8044.
In an effort to fully develop the issues
relating to the welding of safety
appliances on existing passenger
equipment, FRA conducted an informal
safety inquiry and subsequently
submitted the issue to RSAC in this
proceeding. On June 17, 2003, an
informal safety inquiry was held in
Washington, DC, where all interested
parties were permitted to express their
concerns relating to FRA’s longstanding
interpretation prohibiting welded of
safety appliance arrangements.
Representatives from APTA, AAR,
consultants, manufacturers, and union
representatives gave presentations or
provided comments expressing their
points of interests or concerns. FRA also
referred the issue to the RSAC process
in this proceeding, which in turn
assigned the issue to the mechanical
Task Force, to aid in developing and
determining if there is a practical
application where welding may be
suitable and to consider methods by
which FRA could revise or clarify its
position for future guidance and
regulatory standards. Although the Task
Force engaged in productive discussions
and developed considerable information
relating to the issue, the Task Force
could not reach a consensus on any
recommendation. Consequently, on
October 27, 2004, FRA withdrew the
task related to the consideration of
handling the attachment of safety
appliances on passenger equipment
from the RSAC and decided to proceed
with the development of a regulatory
proposal unilaterally.
At the safety inquiry and the
discussions within the Task Force,
ATPA and its primary members all
indicated that FRA needs to provide
clarity and guidance to the industry
relating to passenger car safety
appliance arrangements, particularly in
the area of attaching brackets and
supports. FRA considered issues
ranging from the initial manufacturing
stage to the actual expected life cycle of
a weld and the environment in which
the equipment operates. FRA
acknowledges that freight and passenger
operations involve significantly
different environments from a safety
appliance standpoint, and likely
justifies an allowance for welded safety
appliance brackets and supports and in
other instances where the design of a
vehicle necessitates such use. In most
cases, passenger equipment is inspected
on a more regular basis, generally used
in captive type service, and experiences
far less coupling and uncoupling
associated with switching moves
inherent in freight operations. FRA also
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recognizes that it would be extremely
costly to the passenger industry to
require existing equipment to be
retrofitted with new safety appliances
when the existing welded attachments
have not shown a proclivity for failure
at this time.
Based on the information and views
provided at both the informal safety
inquiry and through the RSAC, FRA
proposed provisions in the NPRM to
clarify FRA’s existing interpretations of
the safety appliance regulations and to
provide the passenger rail industry
some latitude for existing passenger
equipment with welded safety
appliance brackets or supports in lieu of
retrofitting nearly one-third of the fleet.
The NPRM proposed a detailed
inspection and repair program for
existing passenger equipment with
welded safety appliances or welded
safety appliance brackets or supports.
The NPRM also sought comments and
information from interested parties on a
variety of questions and concerns
relating to both the proposed provisions
and the general use of welding as a
means of attaching safety appliance
brackets and supports. See 70 FR 73077.
The NPRM indicated FRA’s willingness
to consider certain welded safety
appliance brackets and supports to be
part of a car’s body if viable and
enforceable specifications could be
developed that would ensure the safe
and reliable attachment of such brackets
and supports.
FRA received comments from two
parties regarding the proposed
provisions and in response to the
questions presented. BRC submitted
comments requesting that FRA continue
its prohibition on welding of safety
appliances and require that safety
appliances be mechanically fastened.
BRC indicated that this approach would
be consistent with FRA’s historical
application of the regulations. BRC
stated that it was not convinced that
welding was an effective manner of
securement due to vibration and flex
occurring on equipment while in transit.
BRC provided several historical
examples of instances when FRA took
exception to certain welded safety
appliances. FRA notes that the examples
cited by BRC involved either instances
of direct welding of the safety
appliances to a car body, welding of
safety appliances on freight equipment,
or welding not conducted in accordance
with any acceptable welding standard.
BRC requested that if any change were
made to the existing welding
prohibition that they only be considered
after the initiation and implementation
of strict safety procedures covering the
inspection, and repair of such welds as
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well as the qualifications and training of
the individuals responsible for
inspecting and welding such
appliances.
APTA’s comments focused almost
exclusively on the proposed provisions
related to the welding of safety
appliance brackets and supports. In
response to questions asked in the
NPRM, APTA provided detailed
specifications for use by FRA for
determining when a welded safety
appliance bracket or support could be
considered part of the car’s body. These
specifications included the strength,
size, attachment, design criteria, and
quality control procedures that any
welded attachment would be required to
meet. APTA comments fully discussed
the implications and basis for its
recommended specifications. APTA
seeks to have these welding
specifications applied to both new and
existing equipment. APTA also sought
to have the definition of what
constitutes a defective weld clarified.
APTA asserts that only a crack in a weld
should be considered a defect and that
anomalies in welds should not be
considered. APTA contends that, if an
anomaly is significant, it will eventually
lead to a crack in the weld.
APTA again noted that it believes
both FRA and BRC are operating under
two serious misconceptions relating to
welding. The first is that the failure
mode of welds used to attach a safety
appliance and their related brackets or
supports is difficult to detect. APTA
asserts that failure of these welds is rare
and even if there is a failure it will start
with a small crack that grows very
slowly. In the unlikely event that a
crack were to even develop, it would
take months or years for failure of the
weld to occur. These cracks would be
easy to detect with the visual
inspections performed on safety
appliances by railroads on a daily basis.
The second misconception is that weld
will have a higher failure rate toward
the end of the life cycle of a piece of
equipment. APTA asserts that older
welds do not fail at any higher rate than
newer welds. The endurance limits
designed into these welds are so high
that the welds will not fatigue over time
regardless of number of stress cycles
that occur. Because of this, there is no
data available to FRA that show a higher
failure rate due to the age of the weld.
APTA also stressed that it was not
advocating welding a safety appliance
directly to a car body except in the
limited circumstances identified in the
NPRM when the design of the
equipment makes it impossible to
mechanically fasten the safety
appliance.
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Based on consideration of these
comments as well as previous
information provided to FRA, the final
rule is modifying some of the provisions
proposed in the NPRM related to the
attachment of safety appliances on
passenger equipment. The final rule
retains many of the provisions proposed
in the NPRM but is being expanded to
adopt APTA’s recommendations for
determining when a welded safety
appliance bracket or support will be
considered part of the car body and the
definition of a defective weld. FRA
believes that welding technologies have
improved significantly over the last
several decades. In addition, passenger
operations provide a unique
environment suitable to the use of
welding as a means of attachment in
certain situations. Moreover, FRA
believes that APTA has provided a
viable and enforceable specification for
ensuring that welded safety appliance
brackets and supports are securely,
safely, and reliably attached to the
equipment on which it is placed. Volpe
reviewed the welding specifications at
FRA’s request and confirmed that safety
appliance brackets or supports welded
to the car body in accordance with the
standards recommended by APTA
would be at least as secure and reliable
as a bracket or support attached with a
mechanical fastener. FRA further
believes that BRC’s concerns are
addressed by the final rule provisions
because the final rule will only consider
welded safety appliance brackets or
supports to be part of the car body if
stringent and verifiable standards are
utilized when making the welded
connection. In addition, the final rule
will allow existing equipment with
welded brackets or supports to continue
in service only if it is inspected and
repaired in accordance with the strict
inspection and repair provisions
contained in the rule. Consequently,
FRA is including APTA’s recommended
specifications related to welded safety
appliance brackets and supports in this
final rule with slight modification for
clarity and enforceability.
The final rule also retains the
proposed provisions providing the
industry with the ability to develop
standards relating to the safety
appliance arrangements on new cars of
special construction. FRA did not
receive any comments on the proposed
provisions and is retaining them in this
final rule without change. Throughout
the Railroad Safety Appliance
Standards, currently contained in 49
CFR part 231; specifically, § 231.12—
Passenger-train cars with wide
vestibules; § 231.13—Passenger-train
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cars with open-end platforms;
§ 231.14—Passenger-train cars without
end platforms; and § 231.23—
Unidirectional passenger-train cars
adaptable to van-type semi-trailer use,
there may be inconsistencies and/or
opportunities for clarification in the
construction of newly built passenger
equipment. Many times, it is necessary
to reference two or more sections of 49
CFR part 231 to determine if a newly
constructed passenger vehicle meets the
minimum requirements of the Federal
regulations. However, criteria for most
of today’s new types of passenger car
construction are found within 49 CFR
231.18—Cars of special construction.
This results from the fact that modern
technology in construction of carbuilding often does not lend itself to
ready application of the current 49 CFR
231 requirements. Rather, the designer
must adapt several different
requirements to meet as closely as
possible construction of specific safety
appliance arrangements in order to
obtain compliance.
Most passenger cars today are
constructed outside the United States,
and this has exacerbated the problem of
varying interpretations of regulations
and resulting safety appliance
arrangements. At times, different
requirements are applied to cars of
similar design where both could have
been constructed in the same manner.
Substantial resources are spent on a
regular basis by all parties concerned in
review sessions to determine if a car is
in compliance prior to construction; and
even when the cars are delivered,
problems have arisen.
In an attempt to limit these problems,
the final rule contains a method by
which the industry may request
approval of safety appliance
arrangements on new equipment
considered to be cars of special
construction under 49 CFR part 231.
The final rule will permit the industry
to develop standards to address many of
the new types of passenger equipment
introduced into service. The final rule
requires any such standards, and
supporting documentation to be
submitted to FRA for agency approval
pursuant to the special approval process
already contained in the regulation. The
final rule makes clear that any approved
standard will be enforceable against any
person who violates or causes the
violation of the approved standards and
that the penalty schedule contained in
Appendix A to 49 CFR part 231 will be
used as guidance in assessing any
applicable civil penalty. The goal of the
regulation is to develop consistent
safety appliance standards for each new
type of passenger car not currently
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Jkt 211001
identified in the Federal regulations that
ensures the construction of suitable
safety appliance arrangements in
compliance with 49 CFR part 231. FRA
believes the final rule will reduce or
eliminate reliance upon criteria for cars
of special construction, will improve
communication of safety appliance
requirements to the industry, and will
facilitate regulatory compliance where
clarification or guidance is necessary.
Portions of the final rule relating to
new passenger equipment are already
progressing. By letter dated September
2, 2005, FRA requested APTA to
determine if it is feasible to form a
group to specifically develop potential
safety appliance standards for newly
manufactured passenger equipment and
provide guidance where existing
Federal regulations are not specific to
the design of a passenger car or
locomotive. On October 11, 2005, APTA
informed FRA that it is willing to
undertake this effort and began
conducting meetings in early 2006. FRA
believes this approach provides an
excellent avenue to take advantage of
the knowledge and expertise possessed
by rail operators and equipment
manufactures when considering safety
appliance arrangements on new
passenger equipment of unique design.
Under the provisions retained in this
final rule, the standards and guidance
developed by this group will need to be
submitted to and approved by FRA
pursuant to the special approval
provisions contained at § 238.21.
E. Securement of Unattended
Equipment
The NPRM proposed various
provisions related to the securement of
unattended equipment. FRA did not
receive any comments on the proposed
provisions other than APTA’s
concurrence that the proposal
appropriately captures existing practices
of passenger railroads. Thus, this final
rule retains the proposed provisions
without change. FRA believes that the
rational for addressing these issues on
freight operations is equally applicable
to passenger operations. The preamble
to the final rule related to 49 CFR part
232 contains an in-depth discussion of
the need to address these issues. See 66
FR 4156–4158 (January 17, 2001). The
approach proposed in the NPRM and
retained in this final rule is also
consistent with the guidance contained
in FRA Safety Advisory 97–1. See 62 FR
49046 (September 15, 1997). Further,
FRA is aware of several incidents on
passenger and commuter operation
involving the running away or
inadvertent movement of unattended
equipment.
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As passenger train consists are much
shorter and do not possess the tonnage
associated with freight trains, the final
rule modifies the provisions contained
in 49 CFR part 232 to make them more
readily applicable to passenger
operations. The requirements contained
in this final rule are consistent with and
based directly on current passenger
industry practice. Thus, in FRA’s view,
they will have no economic or
operational impact on passenger
operations but will ensure that these
best practices currently adopted by the
industry are followed and complied
with by making them part of the Federal
regulations.
The final rule requires that
unattended equipment be secured by
applying a sufficient number of hand or
parking brakes to hold the equipment
and will require railroads to develop
and implement a process or procedure
to verify that the applied hand or
parking brakes will hold the equipment.
The final rule also prohibits a practice
known as ‘‘bottling the air’’ in a
standing cut of cars. The practice of
‘‘bottling the air’’ occurs when a train
crew sets out cars from a train with the
air brakes applied and the angle cocks
on both ends of the train closed, thus
trapping the existing compressed air
and conserving the brake pipe pressure
in the cut of cars they intend to leave
behind. This practice has the potential
of causing, first, an unintentional
release of the brakes on these cars and,
ultimately, a runaway. A full discussion
of the hazards related to this practice is
contained in the preamble to the final
rule related to freight power brakes. See
66 FR 4156–57. Virtually all railroads
currently prohibit this practice in their
operating rules.
The final rule also mandates a
minimum number of hand or parking
brakes that must be applied on an
unattended locomotive consist or train.
Due to the relatively short length and
low tonnage associated with passenger
trains, FRA does not believe that the
more stringent provisions contained in
§ 232.103(n)(3) are necessary in a
passenger train context. Thus, the final
rule only requires that at least one hand
or parking brake be applied in these
circumstances; however, the number of
applied hand or parking brakes will
vary depending on the process or
procedures developed and implemented
by each covered railroad. In addition,
the final rule requires railroads to
develop and implement procedures for
securing locomotives not equipped with
a hand or parking brake and instructions
for securing any locomotive left
unattended. As noted previously, FRA
is not aware of any railroad which does
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not already have the required
procedures or processes in place. Thus,
FRA believes that these requirements
will impose no burden on passenger
operations covered by 49 CFR part 238.
In addition to addressing specific
issues relating to securing unattended
equipment, the final rule also
incorporates and adopts the industry’s
best practices related to the inspection
and testing of hand and parking brakes.
The final rule requires that the hand or
parking on other than MU locomotives
be inspected no less frequently than
every 368 days and that a record (either
stencil, blue card, or electronic) be
maintained and provided to FRA upon
request. The final rule also requires the
application and release of the hand or
parking brake at each periodic
mechanical inspection of passenger cars
and unpowered vehicles under
§ 238.307 and requires a complete
inspection of these components every
368 days, with a record being
maintained of this annual inspection.
The inspection and testing intervals as
well as the stenciling and record
keeping requirements retained in the
final rule are consistent with the current
practices in the industry and will
impose no additional burden on the
industry.
V. Section-by-Section Analysis
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Amendments to 49 CFR Part 229
Section 229.5 Definitions
The final rule is retaining the
proposed technical clarification to the
definition of ‘‘MU locomotive’’
contained in this section. FRA did not
receive any comments on this proposed
modification. Thus, FRA is retaining the
modification in this final rule without
change. Section 229.5 contains a
number of definitions that define
different types of locomotives covered
by the various provisions contained in
part 229. These include the general
definition of ‘‘locomotive’’ as well as
various types of locomotives including:
‘‘control cab locomotive,’’ ‘‘DMU
locomotive,’’ and ‘‘MU locomotive.’’
Representatives of various railroads and
equipment manufacturers have
expressed concern over these
definitions, contending that they were
confusing and contained some overlap
making it difficult to determine which
category a particular locomotive fell
within.
The definition of ‘‘MU locomotive’’
was recently reissued in its full length
when the final rule on Locomotive
Event Recorders was published on June
30, 2005. See 70 FR 37939.
Subparagraph (2) of the current
definition identifies an MU locomotive
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as ‘‘a multiple unit operated electric
locomotive * * * (2) without propelling
motors but with one or more control
stands.’’ This portion of the MU
locomotive definition is identical to the
definition of ‘‘control cab locomotive.’’
In an effort to add clarity and to
definitively distinguish a MU
locomotive from a control cab
locomotive, the final rule adds some
limiting language to the definition of
what constitutes a MU locomotive.
Historically, FRA has only considered a
locomotive without propelling motors to
be a MU locomotive if it has the ability
to pick-up primary power from a third
rail or a pantograph. Consequently, the
final rule adds this language to the
existing definition of MU locomotive to
make it consistent with FRA’s historical
enforcement and interpretation of the
regulation.
Section 229.31 Main Reservoir Tests
The final rule retains the proposed
amendments to paragraphs (a) and (c) of
this section to provide the
manufacturers of main reservoirs the
option to test main reservoirs
pneumatically rather than
hydrostatically as currently mandated.
Other than APTA’s comments
supporting the provisions, FRA received
no comments on the proposed
amendments. The modifications will
permit a main reservoir to receive a
pneumatic test before it is originally
placed in service or before an existing
main reservoir is placed back in service
after being drilled. As discussed in
detail in Section B of the Technical
Background portion of this document,
the ASME code currently utilized by all
manufacturers of main reservoirs allows
for the pneumatic testing of the
reservoirs when the introduction of
liquid cannot be tolerated. The
introduction of water to perform
hydrostatic testing on main reservoirs
creates a problem because if the liquid
is not completely removed and the
reservoir interior completely dried, the
moisture results in poor adhesion or a
lower coating of film than required. This
condition has the potential of causing
interior corrosion and premature failure
of the reservoir.
The rationale for originally requiring
that the main reservoirs be tested
hydrostatically was based on the safety
concerns should a main reservoir
catastrophically fail during the testing.
The likelihood of injury is minimized
by having the reservoir filled with a
liquid rather than air. However, since
the original drafting of the locomotive
regulations, manufacturers of reservoirs
have implemented and developed both
equipment and procedures to ensure
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that test personnel are adequately
shielded when conducting the testing.
The manufacturers have been
performing pneumatic testing on
reservoirs for years and FRA is not
aware of any injury related to such
testing in manufacturer-controlled
facilities. Thus, the safety concerns
originally attached to pneumatic testing
have been minimized, if not eliminated,
when conducted at properly equipped
manufacturer facilities.
In addition to the safety benefits
related to pneumatic testing, FRA
recognizes that all passenger car main
reservoirs are pneumatically tested after
fabrication and before the application of
an interior protective coating. This
process is utilized so that reservoirs may
be repaired if the reservoir does not pass
the initial the test requirements. If the
interior protective coating were to be
applied prior to testing, any weld
repairs could not be performed, as the
interior coating would be damaged.
Thus, in recognition of current industry
practice and in an effort to provide
compliance options that are beneficial
from a safety perspective, the final rule
will to permit the manufacturers of
main reservoirs to utilize pneumatic
testing to meet the requirements
contained in paragraphs (a) and (c) of
this section. FRA believes that this
flexibility increases both the safety and
efficiency of testing newly
manufactured main reservoirs and
reservoirs that are newly drilled and
tested at a manufacturer’s facility.
It should be noted that the final rule
limits the ability to conduct pneumatic
testing of the main reservoirs to only
those facilities with appropriate
safeguards in place to ensure the safety
of the personnel conducting the testing.
After a reservoir is installed on a
locomotive, FRA believes that
hydrostatic testing would be the only
testing method that adequately ensures
the safety and protection of the
personnel that are performing the test or
working near the installed reservoir. In
order to make this intent clear,
paragraph (c) contains language that
plainly states that pneumatic testing of
a reservoir currently in use and newly
drilled may only be conducted by a
manufacturer of main reservoirs in a
suitably safe environment. In other
circumstances, a hydrostatic test of the
reservoir must be conducted.
Section 229.47
Section 229.137
Requirements
Emergency Brake Valve
Sanitation, General
The final rule is retaining the
proposed technical clarification to
paragraph (b) of § 229.47 and paragraph
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(b)(1)(iv) of § 229.137. FRA did not
receive any comments on these
proposed clarifications and is retaining
them in this final rule without change.
FRA is making these clarifications in
order to ensure that these sections are
consistent with the new definition of
‘‘DMU locomotive.’’ The recently
published final rule on Locomotive
Event Recorders added the definition of
‘‘DMU locomotive’’ to 49 CFR part 229.
See 70 FR 37920 (June 30, 2005). This
definition was added to part 229 in
order to specifically identify dieselpowered multiple unit locomotives.
These types of locomotives are just
starting to be used by a small number
of passenger railroads and FRA wants to
be sure that they are adequately
addressed by the safety standards
contained in part 229. As these types of
locomotives are fairly unique, they do
not fit cleanly within the regulations as
they pertain to traditional locomotives
and MU locomotives. In some instances
they are treated as traditional
locomotives and in others they are
treated as MU locomotives. In an effort
to clarify the applicability of various
provisions contained in part 229, FRA is
amending §§ 229.47 and 229.137 to
specifically state that DMU locomotives
are covered by these provisions. These
clarifications are consistent with FRA’s
historical application of the regulations
to DMU locomotives.
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Amendments to 49 CFR Part 238
Section 238.5 Definitions
The final rule retains the proposed
clarifying amendments to the
definitions section contained in part 238
by revising the definition of ‘‘actuator’’
currently contained in regulation and by
adding a new definition for ‘‘piston
travel indicator.’’ FRA did not receive
any comments in response to the
proposed amendments and is retaining
them in this final rule without change.
The term ‘‘actuator’’ used by FRA in the
Passenger Equipment Safety Standards
final rule is a term that many members
of the passenger industry associate and
use to identify a specific self-contained
brake system component that typically
consists of a cylinder, piston, and piston
rod. FRA was not intending to identify
this brake system component when it
included the term in § 238.313(g)(3) of
the original regulation. FRA also notes
that the term actuator is used in the
definition of ‘‘piston travel’’ in this
section to refer to the brake system
component described above.
In order to prevent and limit any
confusion on the part of the regulated
community, the final rule modifies the
definition of ‘‘actuator’’ to describe the
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brake system component to which the
term has traditionally been attached and
which is what the term refers to in the
definition of ‘‘piston travel.’’ In
addition, the final rule is adding a new
term to part 238 to describe the device
originally defined as an ‘‘actuator.’’
Therefore, the final rule adds the term
‘‘piston travel indicator’’ to describe a
device directly activated by the
movement of the brake cylinder piston,
the disc actuator, or the tread brake unit
cylinder piston that provides an
indication of piston travel. The final
rule also replaces the term ‘‘actuator’’ in
§ 238.313(g)(3) with the term ‘‘piston
travel indicator.’’
Section 238.17 Movement of Passenger
Equipment With Other Than Power
Brake Defects
The final rule retains the proposed
conforming change in paragraph (b) of
this section to acknowledge the
flexibility being provided
§ 238.303(e)(17) of this final rule
relating to inoperative or ineffective air
compressors on MU passenger
equipment. As discussed in detail above
in the Technical Background portion of
the preamble and in the section-bysection discussion related to § 238.303
below, the final rule permits certain MU
passenger equipment with inoperative
or ineffective air compressors to
continue to be used in passenger service
until the next exterior calendar day
mechanical inspection.
Section 238.21 Special approval
procedures
The final rule retains the proposed
conforming changes to paragraphs (a)
and (c) of this section to recognize the
requirements relating to safety
appliances on both existing and new
passenger equipment contained in
§§ 238.229 and 238.230 of this final
rule. These conforming changes
recognize the provisions of those
sections that require a railroad to obtain
FRA approval of welded safety
appliance attachment or of an industrywide standard relating to safety
appliance arrangements on new
passenger equipment of unique design.
Section 238.229 Safety appliances—
general
In this section, FRA is incorporating
and clarifying its long-standing
administrative interpretations regarding
the attachment of safety appliances and
safety appliance brackets and supports.
FRA is also requiring an inspection
program for permitting existing
passenger equipment to remain in
service in lieu of requiring retro-fitting
of the equipment to eliminate welded
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safety appliance brackets or supports.
FRA adopted these provisions
unilaterally and did not seek a
recommendation or concurrence from
RSAC. These issues are discussed above
in the Technical Background section of
the preamble to the final rule and in the
preamble to the NPRM. See 70 FR
73075–78. As FRA sees no benefit in
reproducing the entire discussion here,
interested parties should refer to those
discussions when considering the
provisions contained in this section of
the final rule.
Based on consideration of the
information provided by the RSAC
Working Group when developing the
NPRM as well as the comments
submitted in response to the NPRM, the
final rule is modifying some of the
provisions proposed in the NPRM
related to the attachment of safety
appliances on passenger equipment.
The final rule retains many of the
provisions proposed in the NPRM but is
being expanded to adopt APTA’s
recommendations for determining when
a welded safety appliance bracket or
support will be considered part of the
car body. FRA believes that welding
technologies have improved
significantly over the last several
decades. In addition, passenger
operations provide a unique
environment suitable to the use of
welding as a means of attachment in
certain situations. Moreover, FRA
believes that APTA has provided a
viable and enforceable specification for
ensuring that welded safety appliance
brackets and supports are securely,
safely, and reliably attached to the
equipment on which it is placed. Volpe
reviewed APTA’s welding
specifications, at FRA’s request, and
confirmed that safety appliance brackets
or supports welded to the car body in
accordance with the standards
recommended by APTA would be at
least as secure and reliable as a bracket
or support attached with a mechanical
fastener. FRA further believes that
BRC’s concerns are addressed by the
final rule provisions because the final
rule will only consider welded safety
appliance brackets or supports to be part
of the car body if stringent and
verifiable standards are utilized when
making the welded connection. In
addition, the final rule will allow
existing equipment with welded
brackets or supports to continue in
service only if it is inspected and
repaired in accordance with the strict
inspection and repair provisions
contained in the rule. Consequently,
FRA is including APTA’s recommended
specifications related to welded safety
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appliance brackets and supports in this
final rule with slight modification for
clarity and enforceability.
Paragraphs (a) and (b) of this section
contain FRA’s long-standing
administrative interpretations
prohibiting the use of welding as a
means of attaching or repairing either a
safety appliance or a safety appliance
bracket or support. Paragraph (a) makes
clear that all passenger equipment
continues to be subject to the statutory
provisions contained in 49 U.S.C.
chapter 203 as well as the regulatory
provisions contained in 49 CFR part
231. Paragraph (b) incorporates FRA’s
long-standing administrative
interpretations regarding the welding of
safety appliances and their supports.
This paragraph makes clear that safety
appliances and their brackets or
supports are to be mechanically
fastened to the car body and specifically
states that welding as a method of
attachment is generally prohibited. This
paragraph also explains that FRA
permits the welding of a brace or
stiffener used in connection with
mechanically fastened safety appliance
and provides a definition of what
constitutes a ‘‘brace’’ or ‘‘stiffener’’ in
these arrangements.
Paragraph (c) contains specific
exceptions to FRA’s general prohibition
related to welded safety appliances and
welded safety appliance brackets and
supports for passenger equipment
placed in service prior to January 1,
2007. The final rule reorganizes this
paragraph from that proposed in the
NPRM in order to provide clarity and to
prevent any misunderstanding. This
paragraph only addresses welded safety
appliances on existing passenger
equipment (i.e., equipment placed in
service prior to January 1, 2007).
Provisions related to welded safety
appliances on new passenger equipment
(i.e., equipment placed in service on or
after January 1, 2007) are contained in
§ 238.230 of this final rule. FRA believes
that the segregation of these two types
of vehicles provides a better
understanding of the provisions related
to each and allows them to be handled
differently.
Paragraph (c)(1) retains the proposed
exception for passenger equipment
placed in service prior to January 1,
2007, equipped with a safety appliance
that is mechanically fastened to a
bracket or support that is welded to the
vehicle. Rather than require the
retrofitting of existing equipment that
currently contain safety appliance
brackets or supports that are attached to
the equipment by welding, FRA will
permit the equipment to remain in
service provided that the equipment is
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identified, inspected, and handled for
repair in accordance with the provisions
contained in paragraphs (e) through (k)
of this section. FRA believes the
identification and inspection plan
required in this final rule will ensure
the safe operation of equipment
currently in service.
The final rule also expands this
paragraph to provide an exception for
welded safety appliance brackets or
supports that are determined to meet the
requirements for being considered part
of the car body contained in
§ 238.230(b)(1) of this final rule. This
paragraph exempts the safety appliance
brackets and supports from any further
periodic inspections if it is determined
during the initial inspection that they
are part of the car body, do not contain
a defect, and are identified to FRA in
writing. FRA wishes to make clear that
all existing equipment with welded
safety appliance brackets or supports
must be given an initial inspection
pursuant to paragraphs (g) through (i) of
this section and must be handled for
remedial action pursuant to paragraph
(j) of this section. Thus, safety appliance
brackets and supports determined to be
part of the car body and meeting the
other restrictions contained in this
paragraph are only excepted from the
future 6-year periodic inspections
provided for in paragraph (g)(1) of this
section.
Paragraph (c)(2) of this final rule is
modified from that proposed in the
NPRM to apply only to existing
passenger equipment with safety
appliances directly welded to the
equipment. As noted above, FRA
believes that this makes the rule easier
to understand. Provisions related to new
passenger equipment with safety
appliances directly welded to the
equipment are contained in
§ 238.230(b)(2) of this final rule. This
paragraph acknowledges the fact that in
some instances, due to the design of a
vehicle, safety appliances are required
to be directly attached to a piece of
equipment by welding. Other than this
clarifying change, the provision is
identical to that proposed in the NPRM.
This paragraph requires railroads to
identify each piece of existing passenger
equipment outfitted with a safety
appliance welded directly to the vehicle
and requires that any such safety
appliances be inspected and handled in
accordance with the inspection and
repair provisions contained in
paragraphs (g) through (k). FRA notes
that only the specifically identified
safety appliances will be required to be
so inspected and handled.
Paragraph (d) contains standards to
clarify when a weld on a safety
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appliance and a safety appliance bracket
or support is to be considered defective.
This paragraph has been slightly
modified from that proposed in the
NPRM. In its comments, APTA
recommended that a weld only be
considered defective if it contained a
crack. APTA asserted that including any
anomaly affecting the strength of the
weld would result in subjective
application of the rule and would
require inspectors to be specially
trained to identify such anomalies.
Moreover, APTA asserts that any failure
of a weld would begin with a small
crack that would grow very slowly. In
the unlikely event that a crack were to
even develop, it would take months or
years for failure of the weld to occur and
such cracks would be easy to detect
with the visual inspections performed
on safety appliances by railroads on a
daily basis. FRA agrees with APTA’s
assertions. Thus, the final rule amends
the proposed provision by limiting the
definition of a weld defect to being a
crack or fracture of any discernible
length or width. FRA believes this
approach is consistent with existing
welding technology, ensures consistent
application of the regulation, and will
avoid excessive training of inspectors by
limiting their inspection criteria. This
paragraph also requires that any repairs
made to a defective weld must be made
in accordance with the inspection plans
and remedial action provisions
contained in paragraph (g) and (j) of this
section.
Paragraphs (e) and (f) retain the
proposed provisions relating to a
railroad’s identification of all existing
passenger equipment that contains a
welded safety appliance bracket or
support. FRA did not receive any
comment directly related to these
provisions in response to the NPRM and
is retaining them without change in this
final rule. Paragraph (e) requires the
listing to be submitted to FRA by no
later than December 31, 2006, and
permits railroads to update the list if
they identify equipment after that date.
These paragraphs permit railroads to
exclude certain safety appliances from
the inspection provisions provided the
railroad fully explains the basis for any
such exclusion. FRA envisions such
exclusions to be limited to situations
where inspection of the weld is
impossible or in situations where the
size and quality of a weld are such to
make inspection unnecessary (i.e.,
where the bracket or support is a
structural member of the car). Paragraph
(f) makes clear that FRA reserves the
right to disapprove any exclusion
proffered by a railroad by providing
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written notification to the railroad of
any such decision.
Paragraphs (g) through (j) contain the
inspection and repair criteria for any
equipment identified with a welded
safety appliance or welded safety
appliance bracket or support. These
paragraphs contain provisions
concerning when visual inspections of
the involved safety appliances would be
required to be performed and address
the qualifications of the individuals
required to perform the inspections as
well as the procedures to be utilized
when performing the inspections. FRA
considered various methods for
inspecting the welds on the involved
equipment including various types of
non-destructive testing on smaller
numbers of the involved welds.
However, FRA continues to believe that
periodic visual inspections of all the
identified welds is the most effective
and cost-efficient method of ensuring
the proper condition of the attachments.
Paragraph (h) identifies a number of
different types of individuals that could
be utilized by a railroad to perform the
required visual inspections of welded
safety appliances and welded safety
appliance brackets and supports. FRA
believes that these inspectors must be
properly trained and qualified to
identify defective weld conditions.
Rather than limit a railroad’s ability to
utilize a number of its available
personnel, FRA has attempted to list a
number of different types of persons
that would have the ability to conduct
the required visual inspections based on
railroad provided training or due to
being certified under an accepted
existing industry, national or
international welding standard. This
paragraph has been slightly modified
from that proposed in the NPRM in
order to remain consistent with this
approach. The final rule recognizes that
there are a number of existing national
and international welding standards
under which a person may be certified
and that these standards may be
modified on a regular basis. Thus, rather
than attempting to incorporate these
existing standards into the regulation,
the final rule identifies many of the
currently existing standards and makes
clear that a more revised version of the
identified standard is acceptable
provided it is equivalent to the standard
it updates. The final rule also
acknowledges that there may be other
nationally or internationally recognized
welding standards that would be
equivalent to those specifically
identified and makes clear that
certification under these other
unspecified standards would be
acceptable provided they are equivalent
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to one of the specifically identified
welding certification standards.
FRA expects that most railroads will
utilize a qualified maintenance person
(QMP) to conduct the inspections, as
they are the individuals recognized to
conduct most of the other brake and
mechanical inspections required under
part 238. FRA notes that a QMP would
be required to receive at least four hours
of training specific to weld defect
identification and weld inspection
procedures to be deemed qualified to
perform the required periodic
inspections. FRA did not receive any
comments suggesting that more training
of QMP’s would be necessary and is
retaining the four hour training
requirement in this final rule.
Paragraph (j) contains remedial
actions that are required to be utilized
in situations where a welded safety
appliance or safety appliance bracket or
support is found defective either during
the periodic visual inspections or while
otherwise in service. FRA did not
receive any comments specifically
related to the provisions contain in this
section in response to the NPRM and is
retaining them without change in this
final rule. This paragraph makes clear
that unless the defect is known to be the
result of crash damage, the railroad
must conduct a failure and engineering
analysis to determine the cause of the
defective condition. The remedial action
provisions permit a defective welded
safety appliance or safety appliance
bracket or support to be reattached to a
vehicle by either mechanical fastening
or welding if the defective condition is
due to crash damage or improper
construction. Any welded repair would
be required to be conducted in
accordance with APTA’s Standard for
Passenger Rail Vehicle Structural
Repair, SS–C&S–020–03 (September
2003).
In conformance with Office of
Management and Budget (OMB) Revised
Circular A–119 (February 10, 1998),
FRA is using a voluntary national
standard in this paragraph of the final
rule. FRA’s use of a standard established
by APTA is a means of establishing
technical requirements without
increasing the volume of the Code of
Federal Regulations. See 1 CFR part 51.
In this final rule, FRA has incorporated
the most current version of the APTA
standard, however FRA understands
that over time, APTA may revisit this
standard and may update it. In such
instances, FRA may approve the use of
a more recent standard via the special
approval procedures contained in
§ 238.21. FRA also intends to regularly
update the rule, most likely through the
use of technical amendments, and
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would incorporate APTA’s revised
standards at that time. Federal law
requires that a publication incorporated
by reference be identified by its title,
date, edition, author, publisher, and
identification number, this final rule
incorporates the most current APTA
standard only. See 1 CFR 51.9(b)(2).
In instances where the defective
condition is due to inadequate design,
such as unanticipated stresses or loads
during service, the final rule requires
that the safety appliance be
mechanically attached, if possible, and
requires railroads to develop a plan for
submission to FRA detailing a schedule
for mechanically fastening the safety
appliances of safety appliance brackets
or supports on all cars in that series of
cars. The final rule retains these strict
provisions because where inadequate
design causes failure of the safety
appliances it is an indication that there
is likely a systemic problem for all cars
similarly constructed.
Paragraph (k) retains the proposed
requirement related to maintaining
records of both the inspections and any
repairs made to welded safety
appliances or welded safety appliance
brackets or supports. FRA did not
receive any comments related to these
provisions in response to the NPRM and
is retaining them in this final rule
without change. These records will not
only aid FRA’s enforcement of the final
rule provisions but will also provide
invaluable information regarding the
longevity and integrity of welded
appliances and brackets or supports.
The records required in this paragraph
may be maintained in any format
(written, electronic, etc.), but must be
made available to FRA upon request.
Section 238.230 Safety Appliances—
New Equipment
This section contains requirements
related to safety appliances on
passenger equipment placed into service
after January 1, 2007. This section
reiterates FRA’s long-standing
prohibition on welding of safety
appliance brackets or supports.
Paragraph (b) incorporates FRA’s longstanding administrative interpretations
regarding the welding of safety
appliances and their supports. This
paragraph makes clear that safety
appliances and their brackets or
supports are to be mechanically
fastened to the car body and specifically
states that welding as a method of
attachment is generally prohibited
except as specifically provided in this
section. Paragraphs (b)(1) through (b)(3)
contain the specific exceptions to FRA
general prohibition on welded safety
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appliances and their brackets or
supports.
Paragraph (b)(1) contains the criteria
for determining when a safety appliance
bracket or support will be considered
part of the car body and thus, obviating
the need to mechanically fasten the
bracket or support to the body of the
piece of equipment. As discussed above,
FRA carefully considered suggestions
that would allow limited use of welding
to attach safety appliances brackets and
supports on new passenger equipment.
FRA believes that welding technologies
have improved significantly over the
last several decades. In addition,
passenger operations provide a unique
environment suitable to the use of
welding as a means of attachment in
certain situations. Moreover, FRA
believes that APTA has provided a
viable and enforceable specification for
ensuring that welded safety appliance
brackets and supports are securely,
safely, and reliably attached to the
equipment on which it is placed. Volpe
reviewed APTA’s welding
specifications, at FRA’s request, and
confirmed that safety appliance brackets
or supports welded to the car body in
accordance with the standards
recommended by APTA would be at
least as secure and reliable as a bracket
or support attached with a mechanical
fastener. FRA further believes that
BRC’s concerns are addressed by the
final rule provisions because the final
rule will only consider welded safety
appliance brackets or supports to be part
of the car body if the stringent and
verifiable standards contained in this
paragraph are followed when making
the welded connection. Consequently,
FRA is including APTA’s recommended
specifications related to welded safety
appliance brackets and supports in this
paragraph with slight modification for
clarity and enforceability.
Paragraph (b)(1) contains specific
criteria that must be met in order for a
safety appliance bracket or support to be
considered part of the car body. These
include such things as: The surface to
which the bracket or support is welded;
the surface area of the weld; the type
and size of the weld; the welding
process that must be utilized; and the
qualifications of the individual
performing the weld. This paragraph
also requires that any such bracket or
support be inspected by a qualified
person prior to being placed in service.
This inspection may be conducted by
either the manufacturer or the railroad;
provided, a record of the inspection is
maintained and made available to FRA
upon request.
In an effort to remain realistic and
practical, paragraphs (b)(2) and (b)(3) of
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this section acknowledge that there may
be instances where the design of a
vehicle makes it impracticable to
mechanically attach a safety appliance
or a safety appliance bracket or support
and necessitates the need to weld the
safety appliance or the bracket or
support. These paragraphs are identical
to those proposed in the NPRM but have
been reorganized for clarity. FRA did
not receive any comments on these
specific provisions and is retaining
them in this final rule. FRA intends to
make clear that the flexibility to utilize
welding in these applications will be
narrowly construed and will only be
permitted in instances where a clear
nexus between the equipment design
and the need to weld a safety appliance
or a safety appliance bracket or support
exists.
These paragraphs require a railroad to
identify any such equipment prior to
placing it in service and requires the
railroad to clearly describe the necessity
to weld the safety appliance or the
bracket or support. In the case of a
welded safety appliance bracket or
support not considered to be part of the
car body, the railroad must receive
FRA’s approval prior to placing the
equipment in service and must describe
the industry standard followed when
making such an attachment. In the case
of a safety appliance welded directly to
the vehicle, the railroads must provide
a detailed rationale explaining how the
design of the vehicle or placement of the
safety appliance requires the direct
welding of the appliance to the
equipment prior to placing the
equipment in service. Paragraph (b)(2)
and (b)(3) make clear that any new
equipment containing a welded safety
or a welded safety appliance bracket or
support not considered part of the car
body are required to be inspected and
handled in accordance with the
provisions contained in § 238.229(g)
through (k).
Paragraph (c) is a new paragraph
being added to this final rule to make
clear that a welded safety appliance or
a welded safety appliance bracket or
support will be considered defective if
any portion of the weld is considered
defective pursuant to § 238.229(d) of
this part. FRA intends to make clear that
any welded safety appliance bracket or
support, even if considered part of the
car body, is covered by this provision.
This paragraph also makes clear that
defective welds on safety appliances
and safety appliance brackets and
supports will be assessed under the
penalty schedule contained in 49 CFR
part 231, Appendix A. This paragraph
further requires that any repair
conducted to a welded safety appliance
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bracket or support considered part of
the car body is to be conducted in
accordance with APTA Standard SS–
C&S–020–03 that is incorporated by
reference in § 238.229.
Paragraph (d) retains the proposed
requirements that would permit the
submission of industry-wide safety
appliance arrangement standards to
FRA for its approval. FRA did not
receive any specific comments on these
provisions in response to the NPRM and
is retaining them in this final rule
without change. As discussed in detail
in the Section D of the Technical
Background portion of the preamble, the
Railroad Safety Appliance Standards
currently contained in 49 CFR part 231
address a very limited number of
different types of passenger equipment.
The criteria for most of today’s new
types of passenger car construction are
found within 49 CFR 231.18—Cars of
special construction. This results from
the fact that modern technology in
construction of car-building often does
not lend itself to ready application of
the existing 49 CFR part 231
requirements. Rather, the designer must
adapt several different requirements to
meet as closely as possible construction
of specific safety appliance
arrangements in order to obtain
compliance. Most passenger cars today
are constructed outside the United
States, and this has exacerbated the
problem of varying interpretations of
regulations and resulting safety
appliance arrangements. At times,
different requirements are applied to
cars of similar design where both could
have been constructed in the same
manner. Substantial resources are spent
on a regular basis by all parties
concerned in review sessions to
determine if a car is in compliance prior
to construction; and even when the cars
are delivered, problems have arisen.
In attempt to limit these problems,
paragraph (d) provides a process by
which the industry may request
approval of safety appliance
arrangements on new equipment
considered to be cars of special
construction under 49 CFR part 231.
This paragraph will permit the industry
to develop standards to address many of
the new types of passenger equipment
introduced into service. The final rule
will require these standards, and
supporting documentation to be
submitted to FRA for FRA approval
pursuant to the special approval process
already contained in § 238.21 of this
regulation. This paragraph makes clear
that any approved standard will be
enforceable against any person who
violates or causes the violation of the
approved standard and that the penalty
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schedule contained in Appendix A to 49
CFR part 231 will be used in assessing
any applicable civil penalty.
The goal of this final rule is to
develop consistent safety appliance
standards for each new type of
passenger car not currently identified in
the Federal regulations that ensure the
construction of suitable safety appliance
arrangements in compliance with 49
CFR part 231. FRA believes the final
rule will reduce or eliminate reliance
upon criteria for cars of special
construction, will improve
communication of safety appliance
requirements to the industry, and will
facilitate regulatory compliance where
clarification or guidance is necessary.
Section 238.231 Brake system
Paragraph (b) retains the proposed
provision relating to the design of
passenger equipment placed in service
for the first time on or after September
9, 2002. The final rule slightly amends
the language of this provision for
purposes of clarity and consistency. The
final rule also retains the proposed
additional inspection criteria for such
equipment if it is not designed to permit
visual observation of the brake actuation
and release from outside the plane of
the equipment. A full discussion of the
development of these provisions is
provided in Section C of the Technical
Background portion of this document
and need not be reiterated here. The
plain language of paragraph (b), as
issued in the 1999 Passenger Equipment
Safety Standards final rule, required
new equipment to be designed to allow
direct observation of the brake actuation
and release without fouling the
equipment. The preamble to that final
rule discusses alternative design
approaches using some type of piston
travel indicator or piston cylinder
pressure indicator on equipment whose
design makes it impossible to meet this
requirement. See 64 FR 25612 (May 12,
1999).
Subsequent to the issuance of the
1999 final rule, FRA recognized that the
envisioned ‘‘indicators’’ discussed in
the preamble of the final rule were
ahead of the technological curve for
passenger equipment currently being
delivered and that which may be
delivered in the future. Thus, FRA
noted its willingness to the RSAC and
the Task Force to consider alternatives
to requiring piston travel indicators on
such equipment. FRA and the members
of the Task Force believed that the best
approach to the issue was to provide
additional inspection protocols for new
equipment designed in a manner that
makes observation of the actuation and
release of the brakes impossible from
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outside the plane of the equipment in
lieu of mandating the use of untested
and potentially unreliable piston travel
indicators. Because the necessary design
of some new equipment makes the daily
inspections of the equipment more
difficult, does not permit visual
observation of the brake actuation and
release from outside the plane of the
vehicle and because no reliable
mechanical device is currently available
to provide a direct indication of such,
the NPRM proposed additional
inspection protocols for this type of
equipment. FRA did not receive any
comments directly related to the
proposed inspection protocols or the
proposed approach to this issue.
However, FRA is amending the
proposed language to accurately capture
the intent of the provision. Thus, this
final rule language clearly identifies the
design requirement that is to be met
when practicable and details equipment
and inspection requirements for
equipment not meeting the general
design requirement. The clarifying
changes made in this final rule are
consistent with the intent of the
provision as originally proposed.
The inspection regiment referenced in
paragraph (b) will be applicable to
equipment placed in service on or after
September 9, 2002, the design of which
does not permit actual visual
observation of the brake actuation and
release. The requirements related to this
type of equipment are similar to those
contained in a FRA Safety Board letter
dated October 19, 2004, granting that
portion of the Massachusetts Bay
Transportation Authority’s (MBTA)
waiver petition seeking relief from the
requirements of § 238.231(b) for 28
Kawasaki bi-level coaches. See Docket
Number FRA–2004–18063. The final
rule requires such equipment to be
equipped with either piston travel
indicators or brake indicators as defined
in § 238.5. The equipment will also be
required to receive a periodic brake
inspection by a QMP at intervals not to
exceed five in-service days and the
inspection will have to be performed
while the equipment is over an
inspection pit or on a raised track. In
addition, the railroad performing the
inspection will be required to maintain
a record of the inspection consistent
with the existing record requirements
related to Class I brake tests. The
specific inspection criteria are discussed
in more detail in the section-by-section
analysis related to § 238.313. FRA
believes that these additional inspection
requirements will ensure the safety and
proper operation of the brake system on
equipment which does not permit actual
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61849
visual observation of the brake actuation
and release without fouling the vehicle.
FRA received one suggestion from
APTA regarding the identification of
cars that will be covered by this
paragraph and the additional inspection
requirements contained in § 238.313(j).
APTA wanted FRA to make clear that
the railroad and car manufacturer would
make an initial determination regarding
the applicability of the requirements
contained in this paragraph and that
FRA would oversee these
determinations for accuracy. FRA agrees
with this position as the railroad and car
manufacturer are in the best position to
make an initial determination. FRA will
exercise its oversight when conducting
sample car inspections as well as its
regular inspection activity. FRA notes
that the additional inspection
requirements would be applicable to
new cars constructed similar to the lowslung bi-level passenger coaches that
were the subject of MBTA’s waiver
request discussed above.
Paragraph (h) of the final rule retains
the proposed provisions related to the
inspection of locomotive hand or
parking brakes as well as proposed
provisions addressing the securement of
unattended equipment. Other than
APTA’s brief statement in support of the
provisions, FRA did not receive any
comments on these proposed provisions
and is retaining them in this final rule
without change. The final rule modifies
existing paragraph (h)(3) to require that
the hand or parking brake on other than
MU locomotives be inspected no less
frequently that every 368 days and that
a record (either stencil, blue card, or
electronic) be maintained and provided
to FRA upon request. Similar provisions
were previously contained in § 232.10,
prior to part 232’s revision in January of
2001. However, FRA inadvertently
failed to include hand brake inspection
provisions in its original issuance of the
Passenger Equipment Safety Standards.
The inspection and testing intervals as
well as the stenciling and record
keeping requirements contained in
paragraph (b)(3) are consistent with the
current industry practices and will
impose no additional burden on the
industry.
The final rule also retains the
proposed addition of a new paragraph
(h)(4) that contains specific
requirements related to the securement
of unattended equipment. A detailed
discussion regarding the development of
these provisions is contained in Section
E of the Technical Background portion
of the preamble. FRA believes that the
rational for addressing these issues on
freight operations is equally applicable
to passenger operations. The preamble
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to the final rule related to 49 CFR part
232 contains an in-depth discussion of
the need to address these issues. See 66
FR 4156–58 (January 17, 2001). The
approach contained in this final rule is
also consistent with the guidance
contained in FRA Safety Advisory 97–
1. See 62 FR 49046 (September 15,
1997). The requirements contained in
this paragraph are consistent with and
based directly on current passenger
industry practice. Thus, in FRA’s view,
the provisions will have no economic or
operational impact on passenger
operations but will ensure that these
best practices currently adopted by the
industry are followed and complied
with by making them part of the Federal
regulations.
Paragraph (h)(4) requires that
unattended equipment be secured by
applying a sufficient number of hand or
parking brakes to hold the equipment
and will require railroads to develop
and implement a process or procedure
to verify that the applied hand or
parking brakes will hold the equipment.
The final rule also prohibits a practice
known as ‘‘bottling the air’’ in a
standing cut of cars. A full discussion of
the hazards related to this practice is
contained in the preamble of the final
rule related to freight power brakes. See
66 FR 4156–57. Virtually all railroads
prohibit this practice in their operating
rules, thus FRA does not believe any
burden is being imposed on the
railroads by including it in this rule.
Paragraph (h)(4) also establishes the
minimum number of hand or parking
brakes that must be applied on an
unattended locomotive consist or train.
Due to the relatively short length and
low tonnage associated with passenger
trains, FRA does not believe that the
more stringent provisions contained in
§ 232.103(n)(3) are necessary in a
passenger train context. Thus, this
paragraph requires that at least one
hand or parking brake be fully applied
on an unattended passenger locomotive
consist or passenger train; however, the
number of applied hand or parking
brakes will vary depending on the
process or procedures developed and
implemented by each covered railroad.
Members of the Task Force sought
clarification as to the meaning of the
term ‘‘fully applied’’ as it relates to
certain passenger equipment equipped
with parking brakes. With the
introduction of the spring applied
parking brake, the parking brake can be
‘‘conditioned to apply’’ but may not be
fully applied. Many spring applied
parking brake arrangements usually
incorporate an anti-compounding
feature so the service brake application
and parking brake application are not
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simultaneously applied. This
arrangement is utilized to limit the
thermal input that may occur if the
forces from the service brake application
and parking brake application are
applied simultaneously. When the train
is left unattended, the operator would
‘‘condition’’ the parking brake for
application through a cab switch push
button or by simply deactivating the cab
through normal shutdown procedures.
The brake equipment is either placed in
an emergency brake condition or the
brake pipe is vented to zero pressure at
a service reduction rate. This brake
equipment operation would result in
brake cylinder pressure being applied to
the brake units. The brake cylinder
pressure provides sufficient force to
create an equivalent force to that of the
parking brake. If the equipment is not
left on a source of compressed air, the
brake cylinder pressure may be slowly
depleted. When the brake cylinder
pressure is gradually reduced, the
parking brake gradually applies so that
below a prescribed brake cylinder
pressure, the parking brake is fully
applied. In light of the preceding
discussion, FRA intends to make clear
that a spring applied parking brake will
be considered ‘‘fully applied’’ under
paragraph (h)(4) if all steps have been
take to permit its full application (i.e.,
‘‘conditioned to apply’’).
In addition, paragraph (h)(4) requires
railroads to develop and implement
procedures for securing locomotives not
equipped with a hand or parking brake
and develop, implement, and adopt
instructions for securing any locomotive
left unattended. As noted previously,
FRA is not aware of any railroad which
does not already have these procedures
or processes in place. Thus, FRA
believes that these requirements will not
impose any burden on passenger
operations covered by 49 CFR part 238.
Section 238.303 Exterior calendar day
mechanical inspection of passenger
equipment
Paragraph (e)(17) contains provisions
requiring that air compressors, on
passenger equipment so equipped, be in
effective and operative condition. The
provisions also provide flexibility to
permit certain equipment found with
ineffective or inoperative air
compressors at its exterior calendar day
mechanical inspection to continue in
service until its next such inspection if
various conditions are met by the
railroad. Other than APTA’s brief
statement supporting these provisions,
FRA did not receive any comments in
response to the NPRM proposing the
provisions. Thus, this final rule retains
the proposed provisions without
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change. A full discussion regarding the
development of these proposed
provisions is contained in Section A of
the Technical Background portion of the
preamble.
MU passenger locomotives are
generally operated as married pairs but
in some cases they can be operated as
single or triple units. In the case of the
married pairs, each pair of MU
locomotives share a single air
compressor. When operated in triple
units, the three MU locomotives
generally share two air compressors and
single-unit MU locomotives are
equipped with their own air
compressor. The amount of air required
to be produced by the air compressors
is based on the size of the brake pipe
and the brake cylinder reservoirs, the
size of which are based on the
calculated number of brake application
and release cycles the train will
encounter. In addition, the compressed
air produced by the air compressors is
shared within the consist by utilizing a
main reservoir equalizing pipe or, in
single pipe systems, through the brake
pipe which is then diverted to the brake
cylinder supply reservoir and other air
operated devices by use of a governor
arrangement. Therefore, a passenger
train set consisting of numerous MU
locomotives will have multiple air
compressors providing the train consist
with the necessary compressed air. FRA
agrees with the determinations of the
Task Force and the full RSAC that a loss
of compressed air from a limited
number of air compressors in such a
train will not adversely effect the
operation of the train’s brakes or other
air-operated components on the train.
Paragraph (e)(17) permits MU train
sets with a limited number of
inoperative or ineffective air
compressors to continue to be used in
passenger service until the next exterior
calendar day mechanical inspection
when found at such an inspection. This
paragraph requires a railroad to
determine through data, analysis, or
actual testing the maximum number of
inoperative or ineffective air
compressors that could be in an MU
train set without compromising the
integrity or safety of the train set based
on the size and type of train and the
train’s operating profile. The railroad is
required to submit the maximum
number of air compressors permitted to
be inoperative or ineffective on its
various trains to FRA before it can begin
operation under the provision and will
be required to retain and make available
to FRA any data or analysis relied on to
make those determinations.
Paragraph (e)(17) also requires a
qualified maintenance person (QMP) to
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verify the safety and integrity of any
train operating with inoperative or
ineffective air compressors before the
equipment continues in passenger
service. In addition, the final rule
requires notification to the train crew of
any inoperative or ineffective air
compressors and requires that a record
be maintained of the defective
condition. FRA notes that this
paragraph provides FRA with the
authority to revoke a railroad’s ability to
utilize the flexibility contained in this
paragraph if the railroad fails to comply
with the maximum limits established
for continued operation of inoperative
air compressors or the maximum limits
are not supported by credible and
accurate data. FRA believes that the
provisions contained in this paragraph
will ensure the safety of passenger
operations while providing the railroads
additional flexibility in handling
defective or inoperative equipment.
Section 238.307 Periodic mechanical
inspection of passenger cars and
unpowered vehicles used in passenger
trains
Paragraphs (c)(13) and (d) retain the
proposed requirements related to the
periodic inspection of hand or parking
brakes on passenger cars and other
unpowered vehicles. FRA did not
receive any comments related to these
provisions in response to the NPRM and
is retaining them in this final rule
without change. As noted previously,
FRA inadvertently failed to include any
hand brake inspection provisions in its
original issuance of the Passenger
Equipment Safety Standards. Thus, FRA
raised the issue with the RSAC and the
Task Force and they recommended
inclusion of various provisions
regarding the inspection of hand and
parking brakes on passenger equipment.
Paragraph (c)(13) requires that the
hand or parking brake on passenger cars
and unpowered vehicles used in
passenger trains be applied and released
at each periodic mechanical inspection.
No record of this inspection would need
to be prepared or retained. Based on
information provided at the Task Force
and Working Group meetings, all
passenger operations currently conduct
this type of inspection of the hand and
parking brakes at each periodic
mechanical inspection. Paragraph (d)
requires a complete inspection of the
hand or parking brake as well as their
parts and connections on passenger cars
and unpowered vehicles no less
frequently than every 368 days.
Paragraph (d) also requires that a record
(either stencil, blue card, or electronic)
be maintained and provided to FRA
upon request. The inspection and
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testing intervals as well as the stenciling
and recordkeeping requirements
contained in this paragraph are
consistent with the current practices in
the industry and will impose no
additional burden on the industry.
Section 238.313 Class I brake tests
Paragraph (g)(3) contains a
conforming change to make this
paragraph consistent with the definition
changes being made in § 238.5 relating
to the terms ‘‘actuator’’ and ‘‘piston
travel indicator.’’ As noted previously,
the final rule modifies the definition of
‘‘actuator’’ to describe the brake system
component to which the term has
traditionally been attached and which is
what the term refers to in the definition
of ‘‘piston travel.’’ In addition, the final
rule adds a new term to part 238 to
describe the device originally defined as
an ‘‘actuator.’’ Therefore, the final rule
adds the term ‘‘piston travel indicator’’
to describe a device directly activated
by the movement of the brake cylinder
piston, the disc actuator, or the tread
brake unit cylinder piston that provides
an indication of piston travel.
Consequently, a conforming change is
being made in paragraph (g)(3) by
replacing the term ‘‘actuator’’ with the
term ‘‘piston travel indicator’’ in order
to add clarity to the regulatory
provision.
Paragraph (j) retains the proposed
requirements related to the periodic
inspection of passenger equipment
placed in service for the first time on or
after September 9, 2002, the design of
which does not permit actual visual
observation of the brake actuation and
release as required in § 238.231(b). FRA
did not receive any comments objecting
to these provisions and is retaining
them in this final rule without change.
A detailed discussion related to the
development and need for these
provisions is contained in Section C of
the Technical Background portion of the
preamble and in the section-by-section
analysis related to paragraph (b) of
§ 238.231. As previously noted, the
periodic inspection requirements
contained in this paragraph are similar
to those contained in a FRA Safety
Board letter dated October 19, 2004,
granting that portion of the
Massachusetts Bay Transportation
Authority’s (MBTA) waiver petition
seeking relief from the requirements of
§ 238.231(b) for 28 Kawasaki bi-level
coaches. See DOT Docket Number FRA–
2004–18063.
Paragraph (j) makes clear that the
periodic inspection provisions for the
identified types of equipment are in
addition to all of the other inspection
provisions contained in paragraphs (a)
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61851
through (i) of this section and must be
performed by a QMP. The provisions
require equipment not meeting the
design requirements contained in
§ 238.231(b)(1) to receive a periodic
brake inspection at intervals not to
exceed five in-service days and the
inspection must be performed while the
equipment is over an inspection pit or
on a raised track. Any day or portion of
a day that a piece of passenger
equipment is actually used in passenger
service constitute an ‘‘in-service day.’’
FRA continues to believe that five inservice days is appropriate and will
permit the required inspection to be
performed during weekends or on other
days when the equipment is not being
used. Thus, the operational and
economic impact of this additional
inspection requirement is significantly
minimized. The periodic inspection
must include all of the items and
components identified in paragraphs
(g)(1) through (g)(15) of this section. In
addition, the railroad performing the
periodic inspection will be required to
maintain a record of the inspection
consistent with the existing record
requirements related to Class I brake
tests. FRA believes that these additional
inspection requirements will ensure the
safety and proper operation of the brake
system on equipment which does not
permit actual visual observation of the
brake actuation and release without
fouling the vehicle.
Section 238.321 Out-of-service credit
As discussed previously, FRA did not
seek consensus in the RSAC process for
the proposed provision related to out-ofservice credit contained in the NPRM.
The issue was addressed on FRA’s own
motion in this proceeding in response to
APTA’s petition for rulemaking dated
March 28, 2005. Other than APTA’s
support of the provision, FRA did not
receive any comments related to this
provision in response to the NPRM.
Thus, this final rule retains the
provision without change.
The provision contained in this
section is modeled directly on the ‘‘outof-use credit’’ provision contained in
the Locomotive Safety Standards at 49
CFR 229.33. The locomotive out-of-use
credit has been effectively and safely
utilized by the railroad industry for
decades. As passenger equipment is
generally captive service equipment, is
generally less mechanically complex
than locomotives, and because the
provisions for which the credit will be
utilized are time-based, FRA believes it
is appropriate to permit passenger and
commuter operations to receive credit
for extended periods of time when
equipment is not being used. The
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provision will permit railroads to
extend the dates for conducting periodic
mechanical inspections and periodic
brake maintenance required by
§§ 238.307 and 238.309 for equipment
that is out of service for periods of at
least 30 days. The final rule will require
railroads to maintain records of any outof-service days on the records related to
the periodic attention. FRA does not see
a safety concern with permitting this
flexibility. In fact, the regulation already
provides assurances that the brake
systems on all passenger cars and
unpowered vehicles are in proper
condition after being out of service for
30 days or more by requiring that a
single car test pursuant to § 238.311 is
performed on the vehicle before being
placed back in service. See 49 CFR
238.311(e)(1).
VI. Regulatory Impact and Notices
Executive Order 12866 and DOT
Regulatory Policies and Procedures
This final rule has been evaluated in
accordance with existing policies and
procedures, and determined to be nonsignificant under both Executive Order
12866 and DOT policies and procedures
(44 FR 11034; Feb. 26, 1979). FRA has
prepared and placed in the docket two
regulatory evaluations addressing the
economic impact of this rule. Document
inspection and copying facilities are
available at the Department of
Transportation Central Docket
Management Facility located in Room
PL–401 on the Plaza level of the Nassif
Building, 400 Seventh Street, SW.,
Washington, DC 20590. Access to the
docket may also be obtained
electronically through the Web site for
the DOT Docket Management System at
https://dms.dot.gov. Photocopies may
also be obtained by submitting a written
request to the FRA Docket Clerk at
Office of Chief Counsel, Stop 10,
Federal Railroad Administration, 1120
Vermont Avenue, NW., Washington, DC
20590; please refer to Docket No. FRA–
2005–23080.
FRA conducted two separate
regulatory evaluations addressing the
economic impact of this final rule. One
regulatory evaluation addresses the
economic impact of the provisions
related to the safety appliance
arrangements on passenger equipment.
The other analysis addresses the
economic impact of all of the other
provisions contained in this final rule.
As FRA developed the requirements
related to safety appliance arrangements
on passenger equipment unilaterally,
FRA believes it is appropriate to provide
a separate regulatory analysis regarding
the economic impact of those
provisions. As the analyses indicate,
this final rule provides an overall
economic savings to the industry due to
the flexibility provided for in many of
the provisions and because many of the
requirements incorporate existing
industry practice or provide an
alternative means of compliance to what
is presently mandated.
The following table presents the
estimated twenty-year monetary impacts
associated with the provisions
contained in this final rule. The table
contains the estimated costs and
benefits associated with this final rule
and provides the total 20-year value as
well as the 20-year net present value
(NPV) for each indicated item. The
dollar amounts presented in this table
have been rounded to the nearest
thousand. For exact estimates,
interested parties should consult the
Regulatory Impact Analysis (RIA) that
has been made part of the docket in this
proceeding.
20-year total
($)
Description
20-year NPV
($)
4,350,000
1,888,000
250,000
1,957,000
1,178,000
132,000
Total Costs ................................................................................................................................................
5,488,000
3,268,000
Benefits:
Pneumatic Testing of Main Reservoirs ............................................................................................................
Avoided Cost of Piston Travel Indicators .........................................................................................................
Air Compressor—Equipment Utilization ...........................................................................................................
Avoided Cost of Safety Appliance Retrofit .......................................................................................................
Out-of-Service Credit—Equipment Utilization ..................................................................................................
5,940,000
1,790,000
17,000,000
9,000,000
1,020,000
3,147,000
890,000
9,005,000
8,370,000
542,000
Total Benefits ............................................................................................................................................
cprice-sewell on PROD1PC66 with RULES2
Costs:
Periodic Brake Inspection of Low-Slung Equipment ........................................................................................
Periodic Inspection of Welded Safety Appliances ...........................................................................................
Air Compressor Records ..................................................................................................................................
35,510,000
21,953,000
The economic benefits to the industry
related to this final rule outweigh the
economic costs by a ratio in excess of
6 to 1. FRA did not quantify the safety
benefits for most of the provisions
contained in this final rule as many of
the provisions are based on improved
manufacturing techniques, equipment
reliability, or are the result of additional
regulatory flexibility. However, with
regard to the final rule provision related
to the attachment of safety appliances
on passenger equipment, FRA did
consider the potential safety benefits
related to the provisions. In addition to
the potential avoided cost of retrofitting
equipment containing welded safety
appliances or welded safety appliance
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15:20 Oct 18, 2006
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brackets or supports estimated at $9
million, FRA also believes there are
potential safety benefits to be derived
from the reduced risk of weld failure
resulting from the inspection protocols
for welded safety appliance
attachments. The RIA notes two
accidents that were the result of failed
welded safety appliances and although
FRA’s database did not contain these
accidents, there is no reason to believe
that safety appliances in passenger
operations are immune from failure. The
lack of an accident record may be due
to low risks involved in passenger
operations, but also weld failure
accidents are not generally reported in
FRA systems that are geared more for
PO 00000
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Fmt 4701
Sfmt 4700
accidents that stop rail operations. FRA
believes that reducing the risk of weld
failures will benefit passenger
operations. FRA notes that if just 2 or 3
critical accidents are avoided over the
20-year period covered by the RIA, the
final rule would be cost-justified by the
safety benefits alone.
FRA further notes that it did not
estimate a cost for the requirements
related to the securement of unattended
equipment and the inspection of hand
or parking brakes. The final rule
provisions related to these issues are
merely an incorporation of current
industry practice. FRA is not aware of
any passenger or commuter railroad that
does not already conduct the final rule
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inspections, maintain the records, or
have the procedures in place.
Regulatory Flexibility Act and Executive
Order 13272
The Regulatory Flexibility Act (5
U.S.C. 601 et seq.) and Executive Order
13272 require a review of proposed and
final rules to assess their impact on
small entities. FRA has prepared and
placed in the docket an Analysis of
Impact on Small Entities (AISE) that
assesses the small entity impact of this
final rule. Document inspection and
copying facilities are available at the
Department of Transportation Central
Docket Management Facility located in
Room PL–401 on the Plaza level of the
Nassif Building, 400 Seventh Street,
SW., Washington, DC 20590. Docket
material is also available for inspection
on the Internet at https://dms.dot.gov.
Photocopies may also be obtained by
submitting a written request to the FRA
Docket Clerk at Office of Chief Counsel,
Stop 10, Federal Railroad
Administration, 1120 Vermont Avenue,
NW., Washington, DC 20590; please
refer to Docket No. FRA–2005–23080.
‘‘Small entity’’ is defined in 5 U.S.C.
601 as a small business concern that is
independently owned and operated, and
is not dominant in its field of operation.
The U.S. Small Business Administration
(SBA) has authority to regulate issues
related to small businesses, and
stipulates in its size standards that a
‘‘small entity’’ in the railroad industry is
a railroad business ‘‘line-haul
operation’’ that has fewer than 1,500
employees and a ‘‘switching and
terminal’’ establishment with fewer than
500 employees. SBA’s ‘‘size standards’’
may be altered by Federal agencies, in
consultation with SBA and in
conjunction with public comment.
Pursuant to that authority FRA has
published a final statement of agency
policy that formally establishes ‘‘small
entities’’ as being railroads that meet the
line-haulage revenue requirements of a
Class III railroad. See 68 FR 24891 (May
9, 2003). Currently, the revenue
requirements are $20 million or less in
annual operating revenue. The $20
million limit is based on the Surface
Transportation Board’s threshold of a
Class III railroad carrier, which is
adjusted by applying the railroad
61853
revenue deflator adjustment (49 CFR
part 1201). The same dollar limit on
revenues is established to determine
whether a railroad, shipper, or
contractor is a small entity. FRA uses
this alternative definition of ‘‘small
entity’’ for this rulemaking.
The AISE developed in connection
with this final rule concludes that this
final rule will not have a significant
economic impact on a substantial
number of small entities. Thus, FRA
certifies that this final rule is not
expected to have a significant economic
impact on a substantial number of small
entities under the Regulatory Flexibility
Act or Executive Order 13272.
Paperwork Reduction Act
The information collection
requirements in this final rule have been
submitted for approval to the Office of
Management and Budget (OMB) for
review and approval in accordance with
the Paperwork Reduction Act of 1995
(44 U.S.C. 3501 et seq.). The sections
that contain the new information
collection requirements and the
estimated time to fulfill each
requirement are as follows:
Total annual
burden cost
($)
cprice-sewell on PROD1PC66 with RULES2
CFR section
Respondent
universe
Total annual
responses
Average time per
response
Total annual
burden hours
216.14—Special notice for repairs—
passenger equipment.
229.47—Emergency Brake Value—
Marking Brake Pipe Valve as such.
—DMU, MU, Control Cab Locomotives—Marking
Emergency
Brake Valve as such.
238.7—Waivers ......................................
238.15—Movement of passenger equipment with power brake defects, and.
—Movement of passenger equipment that becomes defective en
route.
—Conditional requirement—Notifications.
238.17—Limitations on movement of
passenger equipment containing defects found at calendar day inspection and on movement of passenger
equipment that develops defects en
route.
—Special requisites for movement
of passenger equipment with
safety appliance defects.
—Crew member notifications .........
238.21—Petitions for special approval
of alternative standards.
—Petitions for special approval of
alternative compliance.
—Petitions for special approval of
pre-revenue service acceptance
testing plan.
—Comments on petitions ...............
238.103—Fire Safety
—Procuring new passenger equipment.
—Subsequent orders ......................
22 railroads ...........
9 forms ..................
5 minutes ..............
1 hour ....................
$40
22 railroads ...........
30 markings ..........
1 minute ................
1 hour ....................
34
22 railroads ...........
5 markings ............
1 minute ................
.08 hour .................
3
22 railroads ...........
22 railroads ...........
5 waivers ...............
1,000 cards/tags ...
2 hours ..................
3 minutes ..............
10 hours ................
50 hours ................
400
2,500
22 railroads ...........
288 cards/tags ......
3 minutes ..............
14 hours ................
700
22 railroads ...........
144 notices ...........
3 minutes ..............
7 hours ..................
350
22 railroads ...........
200 cards/tags ......
3 minutes ..............
10 hours ................
340
22 railroads ...........
76 tags ..................
3 minutes ..............
4 hours ..................
136
22 railroads ...........
22 railroads ...........
38 notifications ......
1 petition ...............
30 seconds ...........
16 hours ................
.32 hour .................
16 hours ................
11
640
22 railroads ...........
1 petition ...............
120 hours ..............
120 hours ..............
4,800
22 railroads ...........
2 petitions .............
40 hours ................
80 hours ................
3,200
Public/RR Industry
4 comments ..........
1 hour ....................
4 hours ..................
280
5 equipment manuf
4 equip. designs ...
300 hours ..............
1,200 hours ...........
120,800
5 equipment manuf
4 equip. designs ...
45 hours ................
180 hours ..............
21,600
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Total annual
burden cost
($)
cprice-sewell on PROD1PC66 with RULES2
CFR section
Respondent
universe
Total annual
responses
Average time per
response
Total annual
burden hours
—Existing equipment—fire safety
analysis.
—Transferring passenger cars/locomotives.
238.107—Inspection/testing/maintenance plans—Review by railroads.
238.109—Employee/contractor training
—Training employees: Mechanical
Insp.
—Recordkeeping ............................
238.111—Pre-revenue service acceptance testing plan: Passenger equipment that has previously been used
in service in the U.S.
Passenger equipment that has not been
previously used in service in the U.S.
Subsequent Order ..................................
238.229—Safety
Appliances
(New
Rqmnts).
—Welded safety appliances considered defective: lists
—Lists Identifying Equip. w/Welded
Saf. App.
—Defective Welded Saf. Appliance—Tags.
—Notification to Crewmembers
about Non-Compliant Equipment.
—Inspection plans ..........................
—Inspection Personnel—Training ..
238.230—Safety
Appliances—New
Equipment (New Requirement)
—Inspection Record of Welded
Equipment by Qualified Employee.
—Welded safety appliances: Documentation
for
equipment
impractically designed to mechanically fasten safety appliances support.
238.231—Brake System (New Requirement)
—Inspection and repair of hand/
parking brake: Records.
—Procedures Verifying Hold of
Hand/Parking Brakes.
238.237—Automated monitoring
—Documentation
for
alerter/
deadman control timing.
—Defective alerter/deadman control: Tagging.
238.303—Exterior calendar day mechanical inspection of passenger
equipment: Notice of previous inspection.
—Dynamic brakes not in operating
mode: Tag.
—Conventional
locomotives
equipped with inoperative dynamic brakes: Tagging (New Requirements).
—MU passenger equipment found
with inoperative/ineffective air
compressors at exterior calendar
day inspection: Documents.
—Written notice to train crew about
inoperative/ineffective air compressors.
—Records of inoperative air compressors.
—Record of exterior calendar day
mechanical inspection (Old Requirement).
5 manuf./22 railroads.
22 railroads/AAR ...
5 analyses .............
30 hours ................
150 hours ..............
18,000
1 analysis ..............
20 hours ................
20 hours ................
2,400
22 railroads ...........
7 reviews ...............
60 hours ................
420 hours ..............
16,800
22 railroads ...........
7,500 employees ..
15 minutes ............
1.33 hours .............
1 hour ....................
3,458 hours ...........
40
117,572
22 railroads ...........
9 equipment manuf
2 notifications ........
2,500 indiv/100
trainers.
2,500 records ........
2 plans ..................
3 minutes ..............
16 hours ................
125 hours ..............
32 hours ................
5,000
1,760
9 equipment manuf
2 plans ..................
192 hours ..............
384 hours ..............
38,400
9 equipment manuf
22 railroads ...........
2 plans ..................
22 lists ...................
60 hours ................
1 hour ....................
120 hours ..............
22 hours ................
9,600
880
22 railroads ...........
22 lists ...................
60 minutes ............
22 hours ................
880
22 railroads ...........
4 tags ....................
3 minutes ..............
.20 hr .....................
7
22 railroads ...........
2 notifications ........
1 minute ................
.0333 hr .................
1
22 railroads ...........
22 railroads ...........
22 plans ................
44 employees .......
16 hours ................
4 hours ..................
352 hours ..............
176 hours ..............
19,360
7,040
22 railroads ...........
100 records ...........
6 minutes ..............
10 hours ................
340
22 railroads ...........
15 documents .......
4 hours ..................
60 hours ................
2,400
22 railroads ...........
2,500 forms ...........
21 minutes ............
875 hours ..............
29,750
22 railroads ...........
22 procedures .......
2 hours ..................
44 hours ................
3,080
22 railroads ...........
3 documents .........
2 hours ..................
6 hours ..................
240
22 railroads ...........
25 tags ..................
3 minutes ..............
1 hour ....................
50
22 railroads ...........
25 notices .............
1 minute ................
1 hour ....................
50
22 railroads ...........
50 tags/cards ........
3 minutes ..............
3 hours ..................
150
22 railroads ...........
50 tags/cards ........
3 minutes ..............
3 hours ..................
150
22 railroads ...........
4 documents .........
2 hours ..................
8 hours ..................
560
22 railroads ...........
100 messages or
notices.
3 minutes ..............
5 hours ..................
170
22 railroads ...........
100 records ...........
2 minutes ..............
3 hours ..................
102
22 railroads ...........
2,376,920 records
10 minutes + 1
minute.
435,769 hours .......
15,053,836
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238.305—Interior calendar day mechanical inspection of passenger cars
—Tagging of defective end/side
doors.
—Records of interior calendar day
inspection.
238.307—Periodic mechanical inspection
of
passenger
cars
and
unpowered vehicles
—Alternative inspection intervals:
Notice.
—Notice of seats/seat attachments
broken or loose.
—Records of each periodic mechanical inspection.
—Detailed documentation of reliability assessments as basis for
alternative inspection interval.
238.311—Single car test
—Tagging to indicate need for single car test.
238.313—Class I Brake Test
—Record for additional inspection
for passenger equipment that
does
not
comply
with
§ 238.231(b)(1) (New Requirement).
238.315—Class IA brake test
—Notice to train crew that test has
been performed.
—Communicating signal: tested
and two-way radio system.
238.317—Class II brake test
—Communicating signal: tested
and two-way radio system.
238.321—Out-of-service credit (New
Requirement)
—Passenger Car: Out-of-use notation.
238.445—Automated Monitoring
—Performance monitoring: alerters/
alarms.
—Monitoring system: Self-test feature: Notifications.
238.503—Inspection, testing, and maintenance requirements
238.505—Program approval procedures
—Submission of program ...............
—Comments on programs .............
Total annual
responses
Average time per
response
Total annual
burden hours
22 railroads ...........
540 tags ................
1 minute ................
9 hours ..................
306
22 railroads ...........
1,968,980 records
5 minutes + 1
minute.
196,898 hours .......
6,891,428
22 railroads ...........
2 notifications ........
5 hours ..................
10 hours ................
400
22 railroads ...........
200 notices ...........
2 minutes ..............
7 hours ..................
280
22 railroads ...........
19,284 records ......
3,857,443 hours ....
131,156,920
22 railroads ...........
3 documents .........
200 hrs. + 2 minutes.
100 hours ..............
300 hours ..............
12,000
22 railroads ...........
25 tags ..................
3 minutes ..............
1 hour ....................
34
22 railroads ...........
15,600 records ......
30 minutes ............
7,800 hours ...........
265,200
22 railroads ...........
5 seconds .............
25 hours ................
850
22 railroads ...........
18,250 verbal notices.
365,000 tests ........
15 seconds ...........
1,521 hours ...........
60,840
22 railroads ...........
365,000 tests ........
15 seconds ...........
1,521 hours ...........
60,840
22 railroads ...........
1,250 notations .....
2 minutes ..............
42 hours ................
1,428
1 railroad ...............
10,000 alerts .........
10 seconds ...........
28 hours ................
0
1 railroad ...............
21,900 notifications
20 seconds ...........
122 hours ..............
0
1 railroad ...............
Rail Industry ..........
1 program .............
3 comments ..........
1,200 hours ...........
3 hours ..................
1,200 hours ...........
9 hours ..................
84,000
360
All estimates include the time for
reviewing instructions; searching
existing data sources; gathering or
maintaining the needed data; and
reviewing the information. For
information or a copy of the paperwork
package submitted to OMB, contact
Robert Brogan at 202–493–6292 or via email at the following address:
robert.brogan@dot.gov.
Organizations and individuals
desiring to submit comments on the
collection of information requirements
should direct them to the Office of
Management and Budget, 725 17th St.,
NW., Washington, DC 20590; Attention:
FRA OMB Desk Officer. OMB is
required to make a decision concerning
15:20 Oct 18, 2006
Total annual
burden cost
($)
Respondent
universe
CFR section
VerDate Aug<31>2005
61855
Jkt 211001
the collection of information
requirements contained in this final rule
between 30 and 60 days after
publication of this document in the
Federal Register. Therefore, a comment
to OMB is best assured of having its full
effect if OMB receives it within 30 days
of publication.
FRA is not authorized to impose a
penalty on persons for violating
information collection requirements
which do not display a current OMB
control number, if required. FRA
intends to obtain current OMB control
numbers for any new information
collection requirements resulting from
this rulemaking action prior to the
effective date of the final rule. The OMB
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Fmt 4701
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control number, when assigned, will be
announced by separate notice in the
Federal Register.
Federalism Implications
Executive Order 13132, ‘‘Federalism’’
(64 FR 43255, Aug. 10, 1999), requires
FRA to develop an accountable process
to ensure ‘‘meaningful and timely input
by State and local officials in the
development of regulatory policies that
have federalism implications.’’ ‘‘Policies
that have federalism implications’’ are
defined in the Executive Order to
include regulations that have
‘‘substantial direct effects on the States,
on the relationship between the national
government and the States, or on the
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Federal Register / Vol. 71, No. 202 / Thursday, October 19, 2006 / Rules and Regulations
distribution of power and
responsibilities among the various
levels of government.’’ Under Executive
Order 13132, the agency may not issue
a regulation with Federalism
implications that imposes substantial
direct compliance costs and that is not
required by statute, unless the Federal
government provides the funds
necessary to pay the direct compliance
costs incurred by State and local
governments, the agency consults with
State and local governments, or the
agency consults with State and local
government officials early in the process
of developing the proposed regulation.
Where a regulation has Federalism
implications and preempts State law,
the agency seeks to consult with State
and local officials in the process of
developing the regulation.
This final rule has preemptive effect.
Subject to a limited exception for
essentially local safety hazards, its
requirements will establish a uniform
Federal safety standard that must be
met, and state requirements covering the
same subject are displaced, whether
those standards are in the form of state
statutes, regulations, local ordinances,
or other forms of state law, including
state common law. Section 20106 of
Title 49 of the United States Code
provides that all regulations prescribed
by the Secretary related to railroad
safety preempt any State law,
regulation, or order covering the same
subject matter, except a provision
necessary to eliminate or reduce an
essentially local safety hazard that is not
incompatible with a Federal law,
regulation, or order and that does not
unreasonably burden interstate
commerce. This is consistent with past
practice at FRA, and within the
Department of Transportation.
FRA has analyzed this final rule in
accordance with the principles and
criteria contained in Executive Order
13132. This final rule will not have a
substantial effect on the States, on the
relationship between the national
government and the States, or on the
distribution of power and
responsibilities among various levels of
government. This final rule will not
have federalism implications that
impose any direct compliance costs on
State and local governments.
FRA notes that the RSAC, which
endorsed and recommended the
majority of this rule, has as permanent
members two organizations representing
State and local interests: AASHTO and
the Association of State Rail Safety
Managers (ASRSM). Both of these State
organizations concurred with the RSAC
recommendation endorsing this rule.
The RSAC regularly provides
VerDate Aug<31>2005
15:20 Oct 18, 2006
Jkt 211001
recommendations to the FRA
Administrator for solutions to regulatory
issues that reflect significant input from
its State members. To date, FRA has
received no indication of concerns
about the Federalism implications of
this rulemaking from these
representatives or of any other
representatives of State government.
Consequently, FRA concludes that this
final rule has no federalism
implications, other than the preemption
of state laws covering the subject matter
of this final rule, which occurs by
operation of law under 49 U.S.C. 20106
whenever FRA issues a rule or order.
Elements of the final rule dealing with
safety appliances affect an area of safety
that has been pervasively regulated at
the Federal level for over a century.
Accordingly, the final rule amendments
in that area will involve no impacts on
Federal relationships.
Environmental Impact
FRA has evaluated this final rule in
accordance with its ‘‘Procedures for
Considering Environmental Impacts’’
(FRA’s Procedures) (64 FR 28545, May
26, 1999) as required by the National
Environmental Policy Act (42 U.S.C.
4321 et seq.), other environmental
statutes, Executive Orders, and related
regulatory requirements. FRA has
determined that this final rule not a
major FRA action (requiring the
preparation of an environmental impact
statement or environmental assessment)
because it is categorically excluded from
detailed environmental review pursuant
to section 4(c)(20) of FRA’s Procedures.
See 64 FR 28547, May 26, 1999. Section
4(c)(20) reads as follows:
(c) Actions categorically excluded. Certain
classes of FRA actions have been determined
to be categorically excluded from the
requirements of these Procedures as they do
not individually or cumulatively have a
significant effect on the human environment.
* * * The following classes of FRA actions
are categorically excluded: * * *
(20) Promulgation of railroad safety rules
and policy statements that do not result in
significantly increased emissions or air or
water pollutants or noise or increased traffic
congestion in any mode of transportation.
In accordance with section 4(c) and
(e) of FRA’s Procedures, the agency has
further concluded that no extraordinary
circumstances exist with respect to this
regulation that might trigger the need for
a more detailed environmental review.
As a result, FRA finds that this final rule
is not a major Federal action
significantly affecting the quality of the
human environment.
Unfunded Mandates Reform Act of 1995
Pursuant to Section 201 of the
Unfunded Mandates Reform Act of 1995
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(Pub. L. 104–4, 2 U.S.C. 1531), each
Federal agency ‘‘shall, unless otherwise
prohibited by law, assess the effects of
Federal regulatory actions on State,
local, and tribal governments, and the
private sector (other than to the extent
that such regulations incorporate
requirements specifically set forth in
law).’’ Section 202 of the Act (2 U.S.C.
1532) further requires that ‘‘before
promulgating any general notice of
proposed rulemaking that is likely to
result in the promulgation of any rule
that includes any Federal mandate that
may result in expenditure by State,
local, and tribal governments, in the
aggregate, or by the private sector, of
$120,700,000 or more (adjusted
annually for inflation) in any 1 year, and
before promulgating any final rule for
which a general notice of proposed
rulemaking was published, the agency
shall prepare a written statement’’
detailing the effect on State, local, and
tribal governments and the private
sector. The final rule will not result in
the expenditure, in the aggregate, of
$120,700,000 or more in any one year,
and thus preparation of such a
statement is not required.
Energy Impact
Executive Order 13211 requires
Federal agencies to prepare a Statement
of Energy Effects for any ‘‘significant
energy action.’’ 66 FR 28355 ( May 22,
2001). Under the Executive Order, a
‘‘significant energy action’’ is defined as
any action by an agency (normally
published in the Federal Register) that
promulgates or is expected to lead to the
promulgation of a final rule or
regulation, including notices of inquiry,
advance notices of proposed
rulemaking, and notices of proposed
rulemaking: (1)(i) That is a significant
regulatory action under Executive Order
12866 or any successor order, and (ii) is
likely to have a significant adverse effect
on the supply, distribution, or use of
energy; or (2) that is designated by the
Administrator of the Office of
Information and Regulatory Affairs as a
significant energy action. FRA has
evaluated this final rule in accordance
with Executive Order 13211. FRA has
determined that this final rule is not
likely to have a significant adverse effect
on the supply, distribution, or use of
energy. Consequently, FRA has
determined that this regulatory action is
not a ‘‘significant energy action’’ within
the meaning of Executive Order 13211.
Privacy Act
FRA wishes to inform all potential
commenters that anyone is able to
search the electronic form of all
comments received into any agency
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docket by the name of the individual
submitting the comment (or signing the
comment, if submitted on behalf of an
association, business, labor union, etc.).
You may review DOT’s complete
Privacy Act Statement in the Federal
Register published on April 11, 2000
(Volume 65, Number 70; Pages 19477–
78) or you may visit https://dms.dot.gov.
List of Subjects
49 CFR Part 229
Locomotives, Main reservoirs,
Penalties, Railroads, Railroad safety,
Reporting and recordkeeping
requirements.
49 CFR Part 238
Incorporation by reference, Passenger
equipment, Penalties, Railroad safety,
Reporting and recordkeeping
requirements, Safety appliances.
Adoption of the Amendments
For the reasons discussed in the
preamble, FRA is amending parts 229
and 238 of chapter II, subtitle B of Title
49, Code of Federal Regulations, as
follows:
I
PART 229—[AMENDED]
1. The authority citation for part 229
continues to read as follows:
I
Authority: 49 U.S.C. 20102–03, 20107,
20133, 20137–38, 20143, 20701–03, 21301–
02, 21304; 28 U.S.C. 2401, note; and 49 CFR
1.49(c), (m).
2. Section 229.5 is amended by
revising the definition of ‘‘MU
locomotive’’ to read as follows:
I
§ 229.5
Definitions.
*
*
*
*
*
MU locomotive means a multiple unit
operated electric locomotive—
(1) With one or more propelling
motors designed to carry freight or
passenger traffic or both; or
(2) Without propelling motors but
with one or more control stands and a
means of picking-up primary power
such as a pantograph or third rail.
*
*
*
*
*
I 3. Section 229.31 is amended by
revising paragraphs (a) and (c) to read as
follows:
cprice-sewell on PROD1PC66 with RULES2
§ 229.31
Main reservoir tests.
(a) Before it is placed in service, each
main reservoir other than an aluminum
reservoir shall be subjected to a
pneumatic or hydrostatic pressure of at
least 25 percent more than the
maximum working pressure fixed by the
chief mechanical officer. The test date,
place, and pressure shall be recorded on
Form FRA F 6180–49A, block eighteen.
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61857
Except as provided in paragraph (c) of
this section, at intervals that do not
exceed 736 calendar days, each main
reservoir other than an aluminum
reservoir shall be subjected to a
hydrostatic pressure of at least 25
percent more than the maximum
working pressure fixed by the chief
mechanical officer. The test date, place,
and pressure shall be recorded on Form
FRA F 6180–49A, and the person
performing the test and that person’s
supervisor shall sign the form.
(b) * * *
(c) Each welded main reservoir
originally constructed to withstand at
least five times the maximum working
pressure fixed by the chief mechanical
officer may be drilled over its entire
surface with telltale holes that are threesixteenths of an inch in diameter. The
holes shall be spaced not more than 12
inches apart, measured both
longitudinally and circumferentially,
and drilled from the outer surface to an
extreme depth determined by the
formula—
D = (.6PR/S–0.6P)
crew member in the passenger
compartment or vestibule. The words
‘‘Emergency Brake Valve’’ shall be
legibly stenciled or marked near each
valve or shall be shown on an adjacent
badge plate.
*
*
*
*
*
I 5. Section 229.137 is amended by
revising paragraph (b)(1)(vi) to read as
follows:
Where:
D = extreme depth of telltale holes in inches
but in no case less than one-sixteenth
inch;
P = certified working pressure in pounds per
square inch;
S = one-fifth of the minimum specified
tensile strength of the material in pounds
per square inch; and
R = inside radius of the reservoir in inches.
PART 238—[AMENDED]
One row of holes shall be drilled
lengthwise of the reservoir on a line
intersecting the drain opening. A
reservoir so drilled does not have to
meet the requirements of paragraphs (a)
and (b) of this section, except the
requirement for a pneumatic or
hydrostatic test before it is placed in
use. Whenever any such telltale hole
shall have penetrated the interior of any
reservoir, the reservoir shall be
permanently withdrawn from service. A
reservoir now in use may be drilled in
lieu of the tests provided for by
paragraphs (a) and (b) of this section,
but shall receive a hydrostatic test
before it is returned to use or may
receive a pneumatic test if conducted by
the manufacturer in an appropriately
safe environment.
*
*
*
*
*
I 4. Section 229.47 is amended by
revising paragraph (b) to read as follows:
§ 229.47
Emergency brake valve.
*
*
*
*
*
(b) DMU, MU, and control cab
locomotives operated in road service
shall be equipped with an emergency
brake valve that is accessible to another
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§ 229.137 Sanitation, general
requirements.
*
*
*
*
*
(b) * * *
(1) * * *
(vi) Except as provided in § 229.14 of
this part, DMU, MU, and control cab
locomotives designed for passenger
occupancy and used in intercity pushpull service that are not equipped with
sanitation facilities, where employees
have ready access to railroad-provided
sanitation in other passenger cars on the
train at frequent intervals during the
course of their work shift.
*
*
*
*
*
6. The authority citation for part 238
continues to read as follows:
I
Authority: 49 U.S.C. 20103, 20107, 20133,
20141, 20302–20303, 20306, 20701–20702,
21301–21302, 21304; 28 U.S.C. 2461, note;
and 49 CFR 1.49.
7. Section 238.5 is amended by
revising the definition of ‘‘actuator’’ and
adding a definition of ‘‘piston travel
indicator’’ to read as follows:
I
§ 238.5
Definitions.
*
*
*
*
*
Actuator means a self-contained brake
system component that generates the
force to apply the brake shoe or brake
pad to the wheel or disc. An actuator
typically consists of a cylinder, piston,
and piston rod.
*
*
*
*
*
Piston Travel Indicator means a
device directly activated by the
movement of the brake cylinder piston,
the disc brake actuator, or the tread
brake unit cylinder piston that provides
an indication of the piston travel.
*
*
*
*
*
I 8. Section 238.17 is amended by
revising paragraph (b) introductory text
to read as follows:
§ 238.17 Movement of passenger
equipment with other than power brake
defects.
*
*
*
*
*
(b) Limitations on movement of
passenger equipment containing defects
found at time of calendar day
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inspection. Except as provided in
§§ 238.303(e)(15) and (e)(17), 238.305(c)
and (d), and 238.307(c)(1), passenger
equipment containing a condition not in
conformity with this part at the time of
its calendar day mechanical inspection
may be moved from that location for
repair if all of the following conditions
are satisfied:
*
*
*
*
*
I 9. Section 238.21 is amended by
revising paragraphs (a) and (c)(2) to read
as follows:
§ 238.21
Special approval procedures.
(a) General. The following procedures
govern consideration and action upon
requests for special approval of
alternative standards under §§ 238.103,
238.223, 238.229, 238.309, 238.311,
238.405, or 238.427; for approval of
alternative compliance under
§§ 238.201, 238.229, or 238.230; and for
special approval of pre-revenue service
acceptance testing plans as required by
§ 238.111. (Requests for approval of
programs for the inspection, testing, and
maintenance of Tier II passenger
equipment are governed by § 238.505.)
*
*
*
*
*
(c) * * *
(2) The elements prescribed in
§§ 238.201(b), 238.229(j)(2), and
238.230(d); and
*
*
*
*
*
I 10. Section 238.229 is revised to read
as follows:
cprice-sewell on PROD1PC66 with RULES2
§ 238.229
Safety appliances—general.
(a) Except as provided in this part, all
passenger equipment continues to be
subject to the safety appliance
requirements contained in Federal
statute at 49 U.S.C. chapter 203 and in
Federal regulations at part 231 of this
chapter.
(b) Except as provided in this part,
FRA interprets the provisions in part
231 of this chapter that expressly
mandate that the manner of application
of a safety appliance be a bolt, rivet, or
screw to mean that the safety appliance
and any related bracket or support used
to attach that safety appliance to the
equipment shall be so affixed to the
equipment. Specifically, FRA prohibits
the use of welding as a method of
attachment of any such safety appliance
or related bracket or support. A ‘‘safety
appliance bracket or support’’ means a
component or part attached to the
equipment for the sole purpose of
securing or attaching of the safety
appliance. FRA does allow the welded
attachment of a brace or stiffener used
in connection with a mechanically
fastened safety appliance. In order to be
considered a ‘‘brace’’ or ‘‘stiffener,’’ the
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component or part shall not be
necessary for the attachment of the
safety appliance to the equipment and is
used solely to provide extra strength or
steadiness to the safety appliance.
(c) Welded Safety Appliances. (1)
Passenger equipment placed in service
prior to January 1, 2007, that is
equipped with a safety appliance,
required by the ‘‘manner of application’’
provisions in part 231 of this chapter to
be attached by a mechanical fastener
(i.e., bolts, rivets, or screws), and the
safety appliance is mechanically
fastened to a bracket or support that is
attached to the equipment by welding
may continue to be used in service
provided all of the requirements in
paragraphs (e) through (k) of this section
are met. The welded safety appliance
bracket or support only needs to receive
the initial visual inspection required
under paragraph (g)(1) of this section if
all of the following conditions are met:
(i) The welded safety appliance
bracket or support meets all of the
conditions contained in § 238.230(b)(1)
for being considered part of the car
body;
(ii) The weld on the safety appliance
bracket or support does not contain any
defect as defined in paragraph (d) of this
section; and
(iii) The railroad submits a written list
to FRA identifying each piece of
passenger equipment equipped with a
welded safety appliance bracket or
support as described in paragraph
(c)(1)(i) and (c)(1)(ii) of this section and
provides a description of the specific
safety appliance bracket or support.
(2) Passenger equipment placed in
service prior to January 1, 2007, that is
equipped with a safety appliance that is
directly attached to the equipment by
welding (i.e., no mechanical fastening of
any kind) shall be considered defective
and immediately handled for repair
pursuant to the requirements contained
in § 238.17(e) unless the railroad meets
the following:
(i) The railroad submits a written list
to FRA that identifies each piece of
passenger equipment equipped with a
welded safety appliance as described in
paragraph (c)(2) of this section and
provides a description of the specific
safety appliance; and
(ii) The involved safety appliance(s)
on such equipment are inspected and
handled pursuant to the requirements
contained in paragraphs (g) through (k)
of this section.
(d) Defective welded safety appliance
or welded safety appliance bracket or
support. Passenger equipment with a
welded safety appliance or a welded
safety appliance bracket or support will
be considered defective and shall be
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handled in accordance with § 238.17(e)
if any part or portion of the weld
contains a defect. Any repairs made to
such equipment shall be in accordance
with the inspection plan required in
paragraph (g) of this section and the
remedial actions identified in paragraph
(j) of this section. A defect for the
purposes of this section means a crack
or fracture of any visibly discernible
length or width. When appropriate, civil
penalties for improperly using or
hauling a piece of equipment with a
defective welded safety appliance or
safety appliance bracket or support
addressed in this section will be
assessed as an improperly applied safety
appliance pursuant to the penalty
schedule contained in Appendix A to
part 231 of this chapter under the
appropriate defect code contained
therein.
(e) Identification of equipment. The
railroad shall submit a written list to
FRA that identifies each piece of
passenger equipment equipped with a
welded safety appliance bracket or
support by January 1, 2007. Passenger
equipment placed in service prior to
January 1, 2007, but not discovered
until after January 1, 2007, shall be
immediately added to the railroad’s
written list and shall be immediately
inspected in accordance with paragraph
(g) through (k) of this section. The
written list submitted by the railroad
shall contain the following:
(1) The equipment number;
(2) The equipment type;
(3) The safety appliance bracket(s) or
support(s) affected;
(4) Any equipment and any specific
safety appliance bracket(s) or
supports(s) on the equipment that will
not be subject to the inspection plan
required in paragraph (g) of this section;
(5) A detailed explanation for any
such exclusion recommended in
paragraph (e)(4) of this section;
(f) FRA’s Associate Administrator for
Safety reserves the right to disapprove
any exclusion recommended by the
railroad in paragraphs (c)(2)(i) and (d)(4)
of this section and will provide written
notification to the railroad of any such
determination.
(g) Inspection Plans. The railroad
shall adopt and comply with and submit
to FRA upon request a written safety
appliance inspection plan. At a
minimum, the plan shall include the
following:
(1) Except as provided in paragraph
(c)(1) of this section, an initial visual
inspection (within 1 year of date of
publication) and periodic re-inspections
(at intervals not to exceed 6 years) of
each welded safety appliance bracket or
support identified in paragraph (e) of
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this section. If significant disassembly of
a car is necessary to visually inspect the
involved safety appliance bracket or
support, the initial visual inspection
may be conducted at the equipment’s
first periodic brake equipment
maintenance interval pursuant to
§ 238.309 occurring after January 1,
2007.
(2) Identify the personnel that will
conduct the initial and periodic
inspections and any training those
individuals are required to receive in
accordance with the criteria contained
in paragraph (h) of this section.
(3) Identify the specific procedures
and criteria for conducting the initial
and periodic safety appliance
inspections in accordance with the
requirements and criteria contained in
paragraph (i) of this section.
(4) Identify when and what type of
potential repairs or potential remedial
action will be required for any defective
welded safety appliance bracket or
support discovered during the initial or
periodic safety appliance inspection in
accordance with paragraph (j) of this
section.
(5) Identify the records that will be
maintained that are related to the initial
and periodic safety appliance
inspections in accordance with the
requirements contained in paragraph (k)
of this section.
(h) Inspection Personnel. The initial
and periodic safety appliance
inspections shall be performed by
individuals properly trained and
qualified to identify defective weld
conditions. At a minimum, these
personnel include the following:
(1) A qualified maintenance person
(QMP) with at least 4 hours of training
specific to the identification of weld
defects and the railroad’s weld
inspection procedures;
(2) A current certified welding
inspector (CWI) pursuant to American
Welding Society Standard—AWS QC–1,
Standard for AWS Certification of
Welding Inspectors (1996) or its current
revised equivalent;
(3) A person possessing a current
Canadian Welding Bureau (CWB)
certification pursuant to the Canadian
Standards Association Standard W59
(2003) or its current revised equivalent;
(4) A person possessing a current
level II or level III visual inspector
certification from the American Society
for Non-destructive Testing pursuant to
Recommended Practice SNT–TC–1A—
Personnel Qualification and
Certification in Nondestructive Testing
(2001) or its current revised equivalent;
or
(5) A person possessing a current
certification under any other nationally
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or internationally recognized welding
qualification standard that is equivalent
to those identified in paragraphs (h)(2)
through (h)(4) of this section.
(i) Inspection Procedures. The initial
and periodic safety appliance
inspections shall be conducted in
accordance with the procedures and
criteria established in the railroad’s
inspection plan. At a minimum, these
procedures and criteria shall include:
(1) A complete visual inspection of
the entire welded surface of any safety
appliance bracket or support identified
in paragraph (e) of this section.
(2) The visual inspection shall occur
after the complete removal of any dirt,
grease, rust, or any other foreign matter
from the welded portion of the involved
safety appliance bracket or support.
Removal of paint is not required.
(3) The railroad shall disassemble any
equipment necessary to permit full
visual inspection of the involved weld.
(4) Any materials necessary to
conduct a complete inspection must be
made available to the inspection
personnel throughout the inspection
process. These include but are not
limited to such items as mirrors,
magnifying glasses, or other location
specific inspection aids. Remote
viewing aids possessing equivalent
sensitivity are permissible for restricted
areas.
(5) Any weld found with a defect as
defined in paragraph (d) of this section
during the initial or periodic safety
appliance inspection shall be inspected
by either a certified weld inspector
identified in paragraphs (h)(2) through
(h)(5) of this section or a welding or
materials engineer possessing a
professional engineer’s license for a
final determination. No car with a defect
in the weld of a safety appliance or its
attachment may continue in use until a
final determination as to the existence
of a defect is made by the personnel
identified in this paragraph.
(6) A weld finally determined to
contain a defect shall be handled for
repair in accordance with § 238.17(e)
and repaired in accordance with the
remedial action criteria contained in
paragraph (j) of this section.
(j) Remedial Action. Unless a defect in
a weld is known to have been caused by
crash damage, the railroad shall conduct
a failure and engineering analysis of any
weld identified in paragraph (e) of this
section determined to have a break or
crack either during the initial or
periodic safety appliance inspection or
while otherwise in service to determine
if the break or crack is the result of crash
damage, improper construction, or
inadequate design. Based on the results
of the analysis, the repair of the
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61859
involved safety appliance bracket or
support shall be handled as follows:
(1) A defect in a weld due to crash
damage (i.e., impact of the safety
appliance by an outside force during
service or an accident) or improper
construction (i.e., the weld did not
conform to the engineered design) shall
be reattached by either mechanically
fastening the safety appliance or the
safety appliance bracket or support to
the equipment or welding the safety
appliance bracket or support to the
equipment in a manner that is at least
as strong as the original design or at
least twice the strength of a bolted
mechanical attachment, whichever is
greater. If welding is used to repair the
damaged appliance, bracket, or support
the following requirements shall be met:
(i) The repair shall be conducted in
accordance with the welding procedures
contained in APTA Standard SS–C&S–
020–03—Standard for Passenger Rail
Vehicle Structural Repair (September
2003); or an alternative procedure
approved by FRA pursuant to § 238.21.
The Director of the Federal Register
approves incorporation by reference of
the APTA Standard SS–C&S–020–03
(September 2003), ‘‘Standard for
Passenger Rail Vehicle Structural
Repair,’’ in this section in accordance
with 5 U.S.C. 552(a) and 1 CFR part 51.
You may obtain a copy of the
incorporated standard from the
American Public Transportation
Association, 1666 K Street, Washington,
DC 20006. You may inspect a copy of
the incorporated standard at the Federal
Railroad Administration, Docket Clerk,
1120 Vermont Ave., NW., Suite 7000,
Washington, DC 20590 or at the
National Archives and Records
Administration (NARA). For
information on the availability of this
material at NARA, call 202–741–6030,
or go to https://www.archives.gov/
federal_register/
code_of_federal_regulations/
ibr_locations.html;
(ii) A qualified individual under
paragraph (h) of this section shall
inspect the weld to ensure it is free of
any cracks or fractures prior to the
equipment being placed in-service;
(iii) The welded safety appliance
bracket or support shall receive a
periodic safety appliance inspection
pursuant to the requirements contained
in paragraphs (g) through (i) of this
section; and
(iv) A record of the welded repair
pursuant to the requirements of
paragraph (k) of this section shall be
maintained by the railroad.
(2) A defect in the weld that is due to
inadequate design (i.e., unanticipated
stresses or loads during service) shall be
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handled in accordance with the
following:
(i) The railroad must immediately
notify FRA’s Associate Administrator
for Safety in writing of its discovery of
a defective weld that is due to
inadequate design;
(ii) The involved safety appliance or
the safety appliance bracket or support
shall be reattached to the equipment by
mechanically fastening the safety
appliance or the safety appliance
bracket or support to the equipment
unless such mechanical fastening is
impractical due to the design of the
equipment;
(iii) The railroad shall develop and
comply with a written plan submitted to
and approved by FRA’s Associate
Administrator for Safety detailing a
schedule for all passenger equipment in
that series of cars with a similar welded
safety appliance bracket or support to
have the involved safety appliance or
the safety appliance bracket or support
mechanically fastened to the equipment;
and
(iv) If a railroad determines that the
design of the equipment makes it
impractical to mechanically fasten the
safety appliance or the safety appliance
bracket or support to the equipment,
then the railroad shall submit a request
to FRA for special approval of
alternative compliance pursuant to
§ 238.21. Such a request shall explain
the necessity for any relief sought and
shall contain appropriate data and
analysis supporting its determination
that any alternative method of
attachment provides at least an
equivalent level of safety.
(k) Records. Railroads shall maintain
written or electronic records of the
inspection and repair of the welded
safety appliance brackets or supports on
any equipment identified in paragraph
(e) of this section. The records shall be
made available to FRA upon request. At
a minimum, these records shall include
all of the following:
(1) Training or certification records
for any person performing any of the
inspections or repairs required in this
section.
(2) The date, time, location, and
identification of the person performing
the initial and periodic safety appliance
inspections for each piece of equipment
identified in paragraph (e) of this
section. This includes the identification
of the person making any final
determination as to the existence of a
defect under paragraph (i)(5) of this
section.
(3) A record of all passenger
equipment found with a safety
appliance weldment that is defective
either during the initial or periodic
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safety appliance inspection or while the
equipment is in-service. This record
shall also identify the cause of the crack
or fracture.
(4) The date, time, location,
identification of the person making the
repair, and the nature of the repair to
any welded safety appliance bracket or
support identified in paragraph (e) of
this section.
I 11. Section 238.230 is added to read
as follows:
§ 238.230 Safety appliances—new
equipment.
(a) Applicability. This section applies
to passenger equipment placed in
service on or after January 1, 2007.
(b) Welded Safety Appliances. Except
as provided in this section, all passenger
equipment placed into service on or
after January 1, 2007, that is equipped
with a safety appliance, required by the
‘‘manner of application’’ provisions in
part 231 of this chapter to be attached
by a mechanical fastener (i.e., bolts,
rivets, or screws), shall have the safety
appliance and any bracket or support
necessary to attach the safety appliance
to the piece of equipment mechanically
fastened to the piece of equipment.
(1) Safety appliance brackets or
supports considered part of the car
body. Safety appliance brackets or
supports will be considered part of the
car body and will not be required to be
mechanically fastened to the piece of
passenger equipment if all of the
following are met:
(i) The bracket or support is welded
to a surface of the equipment’s body that
is at a minimum 3/16-inch sheet steel or
structurally reinforced to provide the
equivalent strength and rigidity of 3/16inch sheet steel;
(ii) The area of the weld is sufficient
to ensure a minimum weld strength,
based on yield, of three times the
strength of the number of SAE grade 2,
1⁄2 inch diameter bolts that would be
required for each attachment;
(iii) Except for any access required for
attachment of the safety appliance, the
weld is continuous around the
perimeter of the surface of the bracket
or support;
(iv) The attachment is made with fillet
welds at least 3/16-inch in size;
(v) The weld is designed for infinite
fatigue life in the application that it will
be placed;
(vi) The weld is performed in
accordance with the welding process
and the quality control procedures
contained in the current American
Welding Society (AWS) Standard, the
Canadian Welding Bureau (CWB)
Standard, or an equivalent nationally or
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internationally recognized welding
standard;
(vii) The weld is performed by an
individual possessing the qualifications
to be certified under the current AWS
Standard, CWB Standard, or any
equivalent nationally or internationally
recognized welding qualification
standard;
(viii) The weld is inspected by an
individual qualified to determine that
all of the conditions identified in
paragraph (b)(1)(i) through (b)(1)(vii) of
this section are met prior to the
equipment being placed in service; and
(ix) A written or electronic record of
the inspection required in paragraph
(b)(1)(viii) of this section shall be
retained by the railroad operating the
equipment and shall be provided to
FRA upon request. At a minimum, this
record shall include the date, time,
location, identification of the person
performing the inspection, and the
qualifications of the person performing
the inspection.
(2) Directly welded safety appliances.
Passenger equipment that is equipped
with a safety appliance that is directly
attached to the equipment by welding
(i.e., no mechanical fastening of any
kind) may be placed in service only if
the railroad meets the following:
(i) The railroad submits a written list
to FRA that identifies each piece of new
passenger equipment equipped with a
welded safety appliance as described in
paragraph (b)(2) of this section and
provides a description of the specific
safety appliance;
(ii) The railroad provides a detailed
basis as to why the design of the vehicle
or placement of the safety appliance
requires that the safety appliance be
directly welded to the equipment; and
(iii) The involved safety appliance(s)
on such equipment are inspected and
handled pursuant to the requirements
contained in § 238.229(g) through (k).
(3) Other welded safety appliances
and safety appliance brackets and
supports. Except for safety appliance
brackets and supports identified in
paragraph (b)(1) of this section, safety
appliance brackets and supports on
passenger equipment shall not be
welded to the car body unless the
design of the equipment makes it
impractical to mechanically fasten the
safety appliance and it is impossible to
meet the conditions for considering the
bracket or support part of the car body
contained in paragraph (b)(1) of this
section. Prior to placing a piece of
passenger equipment in service with a
welded safety appliance bracket or
support as described in this paragraph,
the railroad shall submit documentation
to FRA, for FRA’s review and approval,
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containing all of the following
information:
(i) Identification of the equipment by
number, type, series, operating railroad,
and other pertinent data;
(ii) Identification of the safety
appliance bracket(s) or support(s) not
mechanically fastened to the equipment
and not considered part of the car body
under paragraph (b)(1) of this section;
(iii) A detailed analysis describing the
necessity to attach the safety appliance
bracket or support to the equipment by
a means other than mechanical
fastening;
(iv) A detailed analysis describing the
inability to make the bracket or support
part of the car body as provided for in
paragraph (b)(1) of this section; and
(v) A copy and description of the
consensus or other appropriate industry
standard used to ensure the
effectiveness and strength of the
attachment;
(c) Inspection and repair. Passenger
equipment with a welded safety
appliance or a welded safety appliance
bracket or support will be considered
defective and shall be handled in
accordance with § 238.17(e) if any part
or portion of the weld is defective as
defined in § 238.229(d). When
appropriate, civil penalties for
improperly using or hauling a piece of
equipment with a defective welded
safety appliance or safety appliance
bracket or support addressed in this
section will be assessed pursuant to the
penalty schedule contained in
Appendix A to part 231 of this chapter
under the appropriate defect code
contained therein.
(1) Any safety appliance bracket or
support approved by FRA pursuant to
paragraph (b)(3) of this section shall be
inspected and handled in accordance
with the requirements contained in
§ 238.229(g) through (k).
(2) Any repair to a safety appliance
bracket or support considered to be part
of the car body under paragraph (b)(1)
of this section shall be conducted in
accordance with APTA Standard SS–
C&S–020–03—Standard for Passenger
Rail Vehicle Structural Repair
(September 2003), or an alternative
procedure approved by FRA pursuant to
§ 238.21, and shall ensure that the repair
meets the requirements contained in
paragraphs (b)(1)(i) through (b)(1)(vii) of
this section. The Director of the Federal
Register approves incorporation by
reference of the APTA Standard SS–
C&S–020–03 (September 2003),
‘‘Standard for Passenger Rail Vehicle
Structural Repair,’’ in this section in
accordance with 5 U.S.C. 552(a) and 1
CFR part 51. You may obtain a copy of
the incorporated standard from the
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American Public Transportation
Association, 1666 K Street, Washington,
DC 20006. You may inspect a copy of
the incorporated standard at the Federal
Railroad Administration, Docket Clerk,
1120 Vermont Ave., NW., Suite 7000,
Washington, DC 20590 or at the
National Archives and Records
Administration (NARA). For
information on the availability of this
material at NARA, call 202–741–6030,
or go to https://wwww.archives.gov/
federal_register/
code_of_federal_regulations/
ibr_locations.html.
(d) Passenger Cars of Special
Construction. A railroad or a railroad’s
recognized representative may submit a
request for special approval of
alternative compliance pursuant to
§ 238.21 relating to the safety appliance
arrangements on any passenger car
considered a car of special construction
under § 231.18 of this chapter. Any such
petition shall be in the form of an
industry-wide standard and at a
minimum shall:
(1) Identify the type(s) of car to which
the standard would be applicable;
(2) As nearly as possible, based upon
the design of the equipment, ensure that
the standard provides for the same
complement of handholds, sill steps,
ladders, hand or parking brakes,
running boards, and other safety
appliances as are required for a piece of
equipment of the nearest approximate
type already identified in part 231 of
this chapter;
(3) Comply with all statutory
requirements relating to safety
appliances contained at 49 U.S.C. 20301
and 20302;
(4) Specifically address the number,
dimension, location, and manner of
application of each safety appliance
contained in the standard;
(5) Provide specific analysis regarding
why and how the standard was
developed and specifically discuss the
need or benefit of the safety appliance
arrangement contained in the standard;
(6) Include drawings, sketches, or
other visual aids that provide detailed
information relating to the design,
location, placement, and attachment of
the safety appliances; and
(7) Demonstrate the ergonomic
suitability of the proposed arrangements
in normal use.
(e) Any industry standard approved
pursuant to § 238.21 will be enforced
against any person who violates any
provision of the approved standard or
causes the violation of any such
provision. Civil penalties will be
assessed under part 231 of this chapter
by using the applicable defect code
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61861
contained in Appendix A to part 231 of
this chapter.
I 12. Section 238.231 is amended by
revising paragraph (b) and paragraph
(h)(3) and by adding paragraph (h)(4) to
read as follows:
§ 238.231
Brake system.
*
*
*
*
*
(b) Where practicable, the design of
passenger equipment ordered on or after
September 8, 2000, or placed in service
for the first time on or after September
9, 2002, shall not require an inspector
to place himself or herself on, under, or
between components of the equipment
to observe brake actuation or release.
Passenger equipment not designed in
this manner shall be equipped and
handled in accordance with one of the
following:
(1) Equipped with piston travel
indicators as defined in § 238.5 or
devices of similar design and inspected
pursuant to the requirements contained
in § 238.313 (j); or
(2) Equipped with brake indicators as
defined in § 238.5, designed so that the
pressure sensor is placed in a location
so that nothing may interfere with the
air flow to brake cylinder and inspected
pursuant to the requirements contained
in § 238.313 (j).
*
*
*
*
*
(h) * * *
(3) Except for MU locomotives, on
locomotives so equipped, the hand or
parking brake as well as its parts and
connections shall be inspected, and
necessary repairs made, as often as
service requires but no less frequently
than every 368 days. The date of the last
inspection shall be either entered on
Form FRA F 6180–49A, suitably
stenciled or tagged on the equipment, or
maintained electronically provided FRA
has access to the record upon request.
(4) A train’s air brake shall not be
depended upon to hold unattended
equipment (including a locomotive, a
car, or a train whether or not locomotive
is attached). For purposes of this
section, ‘‘unattended equipment’’ means
equipment left standing and unmanned
in such a manner that the brake system
of the equipment cannot be readily
controlled by a qualified person.
Unattended equipment shall be secured
in accordance with the following
requirements:
(i) A sufficient number of hand or
parking brakes shall be applied to hold
the equipment. Railroads shall develop
and implement a process or procedure
to verify that the applied hand or
parking brakes will sufficiently hold the
equipment with the air brakes released;
(ii) Except for equipment connected to
a source of compressed air (e.g.,
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locomotive or ground air source), prior
to leaving equipment unattended, the
brake pipe shall be reduced to zero at
a rate that is no less than a service rate
reduction;
(iii) At a minimum, the hand or
parking brake shall be fully applied on
at least one locomotive or vehicle in an
unattended locomotive consist or train;
(iv) A railroad shall develop, adopt,
and comply with procedures for
securing any unattended locomotive
required to have a hand or parking brake
applied when the locomotive is not
equipped with an operative hand or
parking brake;
(v) A railroad shall adopt and comply
with instructions to address throttle
position, status of the reverser lever,
position of the generator field switch,
status of the independent brakes,
position of the isolation switch, and
position of the automatic brake valve, or
the functional equivalent of these items,
on all unattended locomotives. The
procedures and instruction shall take
into account weather conditions as they
relate to throttle position and reverser
handle; and
(vi) Any hand or parking brakes
applied to hold unattended equipment
shall not be released until it is known
that the air brake system is properly
charged.
*
*
*
*
*
I 13. Section 238.303 is amended by
adding a new paragraph (e)(17) to read
as follows:
§ 238.303 Exterior calendar day
mechanical inspection of passenger
equipment.
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*
*
*
*
*
(e) * * *
(17) Each air compressor, on
passenger equipment so equipped, shall
be in effective and operative condition.
MU passenger equipment found with an
inoperative or ineffective air compressor
at the time of its exterior calendar day
mechanical inspection may remain in
passenger service until the equipment’s
next exterior calendar day mechanical
inspection where it must be repaired or
removed from passenger service;
provided, all of the following
requirements are met:
(i) The equipment has an inherent
redundancy of air compressors, due to
either the make-up of the train consist
or the design of the equipment;
(ii) The railroad demonstrates through
verifiable data, analysis, or actual
testing that the safety and integrity of a
train is not compromised in any manner
by the inoperative or ineffective air
compressor. The data, analysis, or test
shall establish the maximum number of
air compressors that may be inoperative
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based on size of the train consist, the
type of passenger equipment in the
train, and the number of service and
emergency brake applications typically
expected in the run profile for the
involved train;
(iii) The involved train does not
exceed the maximum number of
inoperative or ineffective air
compressors established in accordance
with paragraph (e)(17)(ii) of this section;
(iv) A qualified maintenance person
determines and verifies that the
inoperative or ineffective air compressor
does not compromise the safety or
integrity of the train and that it is safe
to move the equipment in passenger
service;
(v) The train crew is informed in
writing of the number of units in the
train consist with inoperative or
ineffective air compressors at the
location where the train crew first takes
charge of the train;
(vi) A record is maintained of the
inoperative or ineffective air compressor
pursuant to the requirements contained
in § 238.17(c)(4); and
(vii) Prior to operating equipment
under the provisions contained in this
paragraph, the railroad shall provide in
writing to FRA’s Associate
Administrator for Safety the maximum
number of inoperative or ineffective air
compressors identified in accordance
with paragraph (e)(17)(ii) of this section.
(viii) The data, analysis, or testing
developed and conducted under
paragraph (e)(17)(ii) of this section shall
be made available to FRA upon request.
FRA’s Associate Administrator for
Safety may revoke a railroad’s ability to
utilize the flexibility provided in this
paragraph if the railroad fails to comply
with the maximum limits established
under paragraph (e)(17)(ii) or if such
maximum limits are not supported by
credible data or do not provide adequate
safety assurances.
I 14. Section 238.307 is amended by
adding paragraph (c)(13) and by revising
paragraph (d) to read as follows:
§ 238.307 Periodic mechanical inspection
of passenger cars and unpowered vehicles
used in passenger trains.
*
*
*
*
*
(c) * * *
(13) The hand or parking brake shall
be applied and released to determine
that it functions as intended.
(d) At intervals not to exceed 368
days, the periodic mechanical
inspection shall specifically include the
following:
(1) Inspection of the manual door
releases to determine that all manual
door releases operate as intended; and
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(2) Inspection of the hand or parking
brake as well as its parts and
connections to determine that they are
in proper condition and operate as
intended. The date of the last inspection
shall be either entered on Form FRA F
6180–49A, suitably stenciled or tagged
on the equipment, or maintained
electronically provided FRA has access
to the record upon request.
*
*
*
*
*
I 15. Section 238.313 is amended by
revising the first sentence of paragraph
(g)(3) and by adding a new paragraph (j)
to read as follows:
§ 238.313
Class I brake test.
*
*
*
*
*
(g) * * *
(3) Piston travel is within prescribed
limits, either by direct observation,
observation of a piston travel indicator,
or in the case of tread or disc brakes by
determining that the brake shoe or pad
provides pressure to the wheel. * * *
*
*
*
*
*
(j) In addition to complying with all
the Class I brake test requirements
performed by a qualified maintenance
person as contained in paragraphs (a)
through (i) of this section, railroads
operating passenger equipment that is
not designed to permit the visual
observation of the brake actuation and
release without the inspector going on,
under, or between the equipment in
accordance with § 238.231(b) shall
perform an additional inspection. At a
minimum, the additional inspection
requirement for such equipment shall
include all of the following:
(1) An additional inspection by a
qualified maintenance person of all
items and components contained in
paragraphs (g)(1) through (g)(15) of this
section;
(2) The additional inspection shall be
conducted at an interval not to exceed
five (5) in-service days and shall be
conducted while the equipment is over
an inspection pit or on a raised
inspection track; and
(3) A record of the additional
inspection shall be maintained pursuant
to the requirements contained in
paragraph (h) of this section. This
record can be combined with the Class
I brake test record.
*
*
*
*
*
I 16. Section 238.321 is added to read
as follows:
§ 238.321
Out-of-service credit.
When a passenger car is out of service
for 30 or more consecutive days or is out
of service when it is due for any test or
inspection required by § 238.307 or
§ 238.309 an out of use notation
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showing the number of out of service
days shall be made in the records
required under § 238.307(e) and
§ 238.309(f). If the passenger car is out
of service for one or more periods of at
least 30 consecutive days, the interval
prescribed for any test or inspection
required by § 238.307 and § 238.309
may be extended by the number of days
in each period the passenger car is out
of service since the last test or
inspection in question. A movement
made in accordance with § 229.9 of this
chapter or § 238.17 is not considered
service for the purposes of determining
the out-of-service credit.
I 17. Appendix A to part 238 is
amended by the following:
I a. Adding a new entry for §§ 238.229
and 238.230;
I b. Revising the entry for
§ 238.231(h)(3);
I c. Adding a new entry for
§ 238.231(h)(4);
I d. Adding a new entry for
§ 238.303(e)(17);
I e. Adding a new entry for
§ 238.307(c)(13);
f. Removing the entries for
§ 238.307(d), (d)(3), (d)(4) and (d)(5);
I g. Revising the entries for
§ 238.307(d)(2) and (d)(3);
I h. Adding new entries for § 238.313(j)
and (j)(3); and
I i. Adding a new entry for § 238.321 to
read as follows:
I
Appendix A to Part 238—Schedule of
Civil Penalties
*
*
*
*
Section
Violation
*
*
*
*
*
*
238.229 Safety appliances—general:
(e) Failure to properly identify equipment (per car) .................................................................................................
(g) Failure to adopt or comply with inspection plan .................................................................................................
(h) Failure to use qualified person (per car) ............................................................................................................
(i) Failure to properly conduct initial or periodic inspection (per car) .......................................................................
(j) Failure to take proper remedial action (per car) ..................................................................................................
(k) Failure to maintain records (per car) ..................................................................................................................
238.230 Safety appliances—new equipment:
(b)(2) Failure to identify welded appliance (per car) ................................................................................................
(b)(3) Failure to receive approval for use (per car) ..................................................................................................
(c)(2) Failure to make proper repair (per car) ..........................................................................................................
*
238.231
*
*
*
*
*
*
2,500
2,500
2,500
2,500
2,500
2,000
5,000
5,000
5,000
5,000
5,000
4,000
2,500
2,500
2,500
5,000
5,000
5,000
*
*
Brake system
*
*
*
*
*
*
(h)(3) Hand or parking brake inspection or record (per car) ....................................................................................
(h)(4) Hand or parking brake not applied to hold unattended equipment or prematurely released ........................
*
238.303
*
*
Exterior mechanical inspection of passenger equipment:
*
*
*
238.307
*
*
*
Periodic mechanical inspection of passenger cars and unpowered vehicles:
*
2,500
5,000
*
*
*
*
*
*
*
(e)(17) Air compressor inoperative ...........................................................................................................................
*
5,000
7,500
*
*
2,500
*
5,000
*
*
*
*
*
*
*
(c)(13) Hand or parking brake test not performed ...................................................................................................
2,500
*
*
*
*
*
*
(d)(1) Manual door release not operate as intended ...............................................................................................
(d)(2) Hand or parking brake inspection not performed ...........................................................................................
2,500
2,500
*
238.313
*
*
*
*
*
238.321
*
5,000
*
*
5,000
5,000
*
Class I brake test:
*
*
*
*
*
*
(j) Failure to perform additional Class I brake test ...................................................................................................
(j)(3) Failure to maintain record ................................................................................................................................
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Willful
violation
*
*
*
*
*
Out-of-service credit ........................................................................................................................................
*
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*
19OCR2
*
5,000
2,000
7,500
4,000
*
1,000
2,000
*
61864
*
*
Federal Register / Vol. 71, No. 202 / Thursday, October 19, 2006 / Rules and Regulations
*
*
Issued in Washington, DC, on September
29, 2006.
Joseph H. Boardman,
Federal Railroad Administrator.
[FR Doc. 06–8611 Filed 10–18–06; 8:45 am]
*
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BILLING CODE 4910–06–P
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Agencies
[Federal Register Volume 71, Number 202 (Thursday, October 19, 2006)]
[Rules and Regulations]
[Pages 61836-61864]
From the Federal Register Online via the Government Printing Office [www.gpo.gov]
[FR Doc No: 06-8611]
[[Page 61835]]
-----------------------------------------------------------------------
Part II
Department of Transportation
-----------------------------------------------------------------------
Federal Railroad Administration
-----------------------------------------------------------------------
49 CFR Parts 229 and 238
Passenger Equipment Safety Standards; Miscellaneous Amendments and
Attachment of Safety Appliances on Passenger Equipment; Final Rule
Federal Register / Vol. 71, No. 202 / Thursday, October 19, 2006 /
Rules and Regulations
[[Page 61836]]
-----------------------------------------------------------------------
DEPARTMENT OF TRANSPORTATION
Federal Railroad Administration
49 CFR Parts 229 and 238
[Docket No. FRA-2005-23080, Notice No. 2]
RIN 2130-AB67
Passenger Equipment Safety Standards; Miscellaneous Amendments
and Attachment of Safety Appliances on Passenger Equipment
AGENCY: Federal Railroad Administration (FRA), Department of
Transportation (DOT).
ACTION: Final rule.
-----------------------------------------------------------------------
SUMMARY: FRA is amending its existing regulations in an effort to
address various mechanical issues relevant to the manufacture,
efficient utilization, and safe operation of passenger equipment and
trains that have arisen since FRA's original issuance of the Passenger
Equipment Safety Standards. The miscellaneous amendments concentrate on
the following five areas: Clarifying the terminology related to piston
travel indicators; providing alternative design and additional
inspection criteria for new passenger equipment not designed to allow
inspection of the application and release of the brakes from outside
the equipment; permitting some latitude in the use of passenger
equipment with redundant air compressors when a limited number of the
compressors become inoperative; recognizing current locomotive
manufacturing techniques by permitting an alternative pneumatic
pressure test for main reservoirs; and adding provisions to ensure the
proper securement of unattended equipment. FRA is also clarifying the
existing regulatory requirements related to the attachment of safety
appliances and is mandating an identification and inspection protocol
to address passenger equipment containing welded safety appliances or
welded safety appliance brackets or supports. Finally, FRA is amending
the regulations to permit railroads the ability to apply out-of-service
credit to certain periodic maintenance requirements related to
passenger equipment.
DATES: Effective Date: December 18, 2006. The incorporation by
reference of certain publications listed in the rule is approved by the
Director of the Federal Register as of December 18, 2006.
ADDRESSES: Petitions: Any petitions for reconsideration related to
Docket No. FRA-2005-23080, may be submitted by any of the following
methods:
Web site: https://dms.dot.gov. Follow the instructions for
submitting comments on the DOT electronic docket site.
Fax: 202-493-2251.
Mail: Docket Management Facility, U.S. Department of
Transportation, 400 Seventh Street, SW., Nassif Building, Room PL-401,
Washington, DC 20590-0001.
Hand Delivery: Room PL-401 on the plaza level of the
Nassif Building, 400 Seventh Street, SW., Washington, DC between 9 a.m.
and 5 p.m. Monday through Friday, except Federal holidays.
Federal eRulemaking Portal: Go to https://
www.regulations.gov. Follow the online instructions for submitting
comments.
Instructions: All submissions must include the agency name and
docket number or Regulatory Identification Number (RIN) for this
rulemaking. Note that all comments received will be posted without
change to https://dms.dot.gov including any personal information. Please
see the Privacy Act heading in the SUPPLEMENTARY INFORMATION section of
this document for Privacy Act information related to any submitted
comments or materials.
Docket: For access to the docket to read background documents or
comments received, go to https://dms.dot.gov at any time or to PL-401 on
the plaza level of the Nassif Building, 400 Seventh Street, SW.,
Washington, DC between 9 a.m. and 5 p.m. Monday through Friday, except
Federal holidays.
FOR FURTHER INFORMATION CONTACT: George Scerbo, Office of Safety
Assurance and Compliance, Motive Power & Equipment Division, RRS-14,
Mail Stop 25, Federal Railroad Administration, 1120 Vermont Avenue,
NW., Washington, DC 20590 (telephone 202-493-6247), or Thomas J.
Herrmann, Deputy Assistant Chief Counsel, Office of Chief Counsel, Mail
Stop 10, Federal Railroad Administration, 1120 Vermont Avenue, NW.,
Washington, DC 20590 (telephone 202-493-6036).
SUPPLEMENTARY INFORMATION:
I. Statutory Background
In September of 1994, the Secretary of Transportation convened a
meeting of representatives from all sectors of the rail industry with
the goal of enhancing rail safety. As one of the initiatives arising
from this Rail Safety Summit, the Secretary announced that DOT would
begin developing safety standards for rail passenger equipment over a
five-year period. In November of 1994, Congress adopted the Secretary's
schedule for implementing rail passenger equipment regulations and
included it in the Federal Railroad Safety Authorization Act of 1994
(the Act), Public Law Number 103-440, 108 Stat. 4619, 4623-4624
(November 2, 1994). Section 215 of the Act, as now codified at 49
U.S.C. 20133, provides as follows:
(a) MINIMUM STANDARDS.--The Secretary of Transportation shall
prescribe regulations establishing minimum standards for the safety
of cars used by railroad carriers to transport passengers. Before
prescribing such regulations, the Secretary shall consider--
(1) the crashworthiness of the cars;
(2) interior features (including luggage restraints, seat belts,
and exposed surfaces) that may affect passenger safety;
(3) maintenance and inspection of the cars;
(4) emergency response procedures and equipment; and
(5) any operating rules and conditions that directly affect
safety not otherwise governed by regulations.
The Secretary may make applicable some or all of the standards
established under this subsection to cars existing at the time the
regulations are prescribed, as well as to new cars, and the
Secretary shall explain in the rulemaking document the basis for
making such standards applicable to existing cars.
(b) INITIAL AND FINAL REGULATIONS.--(1) The Secretary shall
prescribe initial regulations under subsection (a) within 3 years
after the date of enactment of the Federal Railroad Safety
Authorization Act of 1994. The initial regulations may exempt
equipment used by tourist, historic, scenic, and excursion railroad
carriers to transport passengers.
(2) The Secretary shall prescribe final regulations under
subsection (a) within 5 years after such date of enactment.
(c) PERSONNEL.--The Secretary may establish within the
Department of Transportation 2 additional full-time equivalent
positions beyond the number permitted under existing law to assist
with the drafting, prescribing, and implementation of regulations
under this section.
(d) CONSULTATION.--In prescribing regulations, issuing orders,
and making amendments under this section, the Secretary may consult
with Amtrak, public authorities operating railroad passenger
service, other railroad carriers transporting passengers,
organizations of passengers, and organizations of employees. A
consultation is not subject to the Federal Advisory Committee Act (5
U.S.C. App.), but minutes of the consultation shall be placed in the
public docket of the regulatory proceeding.
The Secretary of Transportation has delegated these rulemaking
responsibilities to the Federal Railroad Administrator. See 49 CFR
1.49(m).
II. Proceedings to Date
On June 17, 1996, FRA published an advanced notice of proposed
rulemaking (ANPRM) concerning the establishment of comprehensive safety
standards for railroad passenger
[[Page 61837]]
equipment. See 61 FR 30672. The ANPRM provided background information
on the need for such standards, offered preliminary ideas on
approaching passenger safety issues, and presented questions on various
passenger safety topics. Following consideration of comments received
on the ANPRM and advice from FRA's Passenger Equipment Working Group,
FRA published a Notice of Proposed Rulemaking (NPRM) on September 23,
1997, to establish comprehensive safety standards for railroad
passenger equipment. See 62 FR 49728. In addition to requesting written
comment on the NPRM, FRA also solicited oral comment at a public
hearing held on November 21, 1997. FRA considered the comments received
on the NPRM and prepared a final rule establishing safety standards for
passenger equipment, which was published on May 12, 1999. See 64 FR
25540.
After publication of the final rule, interested parties filed
petitions seeking FRA's reconsideration of some of the requirements
contained in the final rule. These petitions generally related to the
following subject areas: structural design; fire safety; training;
inspection, testing, and maintenance; and movement of defective
equipment. On July 3, 2000, FRA issued a response to the petitions for
reconsideration relating to the inspection, testing, and maintenance of
passenger equipment, the movement of defective passenger equipment, and
other miscellaneous mechanical-related provisions contained in the
final rule. See 65 FR 41284. On April 23, 2002 and June 25, 2002, FRA
published two additional responses to the petitions for reconsideration
addressing the remaining issues raised in the petitions. See 67 FR
19970, and 67 FR 42892.
Subsequent to the issuance of these responses, FRA and interested
industry members began identifying various issues related to the new
passenger equipment safety standards with the intent that FRA would
address the issues through FRA's Railroad Safety Advisory Committee
(RSAC). On May 20, 2003, FRA presented, and the RSAC accepted, the task
of reviewing existing passenger equipment safety needs and programs and
recommending consideration of specific actions useful to advance the
safety of rail passenger service. The RSAC established the Passenger
Equipment Working Group (Working Group) to handle this task and develop
recommendations for the full RSAC to consider. Due to the variety of
issues involved the Working Group established a number of smaller task
forces, with specific expertise, to develop recommendations on various
subject-specific issues. One of these task forces, the Mechanical
Issues Task Force (Task Force), was assigned the job of identifying and
developing issues and recommendations specifically related to the
inspection, testing, and operation of passenger equipment as well as
concerns related to the attachment of safety appliances on passenger
equipment.
The Task Force met several times between 2003 and late-2005 in
order to develop detailed recommendations to the full Working Group.
The Task Force recommendations became the recommendations of the
Working Group and the full RSAC. The RSAC did not make any
recommendations regarding the proposed provisions related to the
attachment of safety appliances on passenger equipment and the proposed
provision involving out-of-service credit. At the October 26-27, 2004
meeting of the full Working Group, FRA withdrew the task related to the
consideration of handling the attachment of safety appliances on
passenger equipment from the RSAC. FRA determined that consensus on
this issue could not be reached in the RSAC process and determined that
it would have to proceed with these issues on its own. Therefore, FRA
developed the proposed provisions related to the attachment of safety
appliances unilaterally based on its own expertise in the area and
based on discussions and information developed by the Working Group and
Task Force. FRA also did not seek consensus in the RSAC process for the
proposed provision related to out-of service credit. This issue was
addressed on FRA's own accord in response to the American Public
Transportation Association's (APTA) petition for rulemaking dated March
28, 2005. Thus, FRA did not seek RSAC consensus on these issues. FRA
reviewed and adopted the recommendations of the full RSAC and issued a
Notice of Proposed Rulemaking (NPRM) on December 8, 2005. See 70 FR
73070.
The comment period for the above noted NPRM closed on February 17,
2006. FRA received comments from two parties, the Brotherhood of
Railway Carmen and APTA. The comments of these two parties were
concentrated almost exclusively on the proposed provisions related to
the attachment of safety appliances on passenger equipment. As the
involved provisions were not developed through the RSAC process and the
comments on those provisions could not be discussed with the members of
the Working Group or Task Force and because FRA received no significant
comments on any of the RSAC developed provisions proposed in the NPRM,
FRA determined that there was no need to hold any further RSAC meetings
related to this proceeding.
Moreover, because this final rule retains all of the RSAC-
recommended provisions proposed in the NPRM without change, there was
no need to seek the full RSAC's approval of this final rule.
Consequently, FRA proceeded to draft this final rule without further
input from the RSAC.
III. RSAC Overview
In March 1996, FRA established the RSAC, which provides a forum for
developing consensus recommendations on rulemakings and other safety
program issues. The Committee includes representation from all of the
agency's major customer groups, including railroads, labor
organizations, suppliers and manufacturers, and other interested
parties. A list of member groups follows:
American Association of Private Railroad Car Owners (AAPRCO)
American Association of State Highway & Transportation Officials
(AASHTO) APTA
American Short Line and Regional Railroad Association (ASLRRA)
American Train Dispatchers Association (ATDA)
Association of American Railroads (AAR)
Association of Railway Museums (ARM)
Association of State Rail Safety Managers (ASRSM)
Brotherhood of Locomotive Engineers and Trainmen (BLET)
Brotherhood of Maintenance of Way Employees Division (BMWED)
Brotherhood of Railroad Signalmen (BRS)
Federal Transit Administration (FTA)*
High Speed Ground Transportation Association (HSGTA)
International Association of Machinists and Aerospace Workers
International Brotherhood of Electrical Workers (IBEW)
Labor Council for Latin American Advancement (LCLAA)*
League of Railway Industry Women*
National Association of Railroad Passengers (NARP)
National Association of Railway Business Women*
National Conference of Firemen & Oilers
National Railroad Construction and Maintenance Association
National Railroad Passenger Corporation (Amtrak)
National Transportation Safety Board (NTSB)*
Railway Supply Institute (RSI)
Safe Travel America (STA)
[[Page 61838]]
Secretaria de Communicaciones y Transporte*
Sheet Metal Workers International Association (SMWIA)
Tourist Railway Association Inc.
Transport Canada*
Transport Workers Union of America (TWU)
Transportation Communications International Union/BRC (TCIU/BRC)
United Transportation Union (UTU)
*Indicates associate membership.
When appropriate, FRA assigns a task to the RSAC, and after
consideration and debate, RSAC may accept or reject the task. If
accepted, the RSAC establishes a working group that possesses the
appropriate expertise and representation of interests to develop
recommendations to FRA for action on the task. These recommendations
are developed by consensus. A working group may establish one or more
task forces to develop facts and options on a particular aspect of a
given task. The task force then provides that information to the
working group for consideration. If a working group comes to unanimous
consensus on recommendations for action, the package is presented to
the RSAC for a vote. If the proposal is accepted by a simple majority
of the RSAC, the proposal is formally recommended to FRA. FRA then
determines what action to take on the recommendation. Because FRA staff
has played an active role at the working group level in discussing the
issues and options and in drafting the language of the consensus
proposal, FRA is often favorably inclined toward the RSAC
recommendation. However, FRA is in no way bound to follow the
recommendation and the agency exercises its independent judgment on
whether the recommended rule achieves the agency's regulatory goal, is
soundly supported, and is in accordance with policy and legal
requirements. Often, FRA varies in some respects from the RSAC
recommendation in developing the actual regulatory proposal. If the
working group or the RSAC is unable to reach consensus on
recommendations for action, FRA moves ahead to resolve the issue
through traditional rulemaking proceedings.
On May 20, 2003, FRA presented, and the RSAC accepted, the task of
reviewing existing passenger equipment safety needs and programs and
recommending consideration of specific actions useful to advance the
safety of rail passenger service. The Working Group was established to
handle this task and develop recommendations for the full RSAC to
consider. Members of the Working Group, in addition to FRA, included
the following:
AAR, including members from BNSF Railway Company (BNSF), CSX
Transportation, Incorporated (CSX), and Union Pacific Railroad Company
(UP); APTA, including members from Illinois Commuter Rail Corporation
(METRA), Long Island Rail Road (LIRR), Metro-North Railroad (MNR),
Southeastern Pennsylvania Transportation Authority (SEPTA), Southern
California Regional Rail Authority (SCRRA), Saint Gobian Sully NA, LDK
Engineering, and Herzog Transit Services, Incorporated; Amtrak; AAPRCO;
AASHTO; BLET; BRS; HSGTA; IBEW; NARP; RSI; SMWIA; STA; TCIU/BRC; TWU;
and UTU.
The NTSB met with the Working Group and provided staff advisors
when possible. In addition, staff from the U.S. DOT Volpe National
Transportation Systems Center (Volpe) attended many of the meetings and
contributed to the technical discussions. Due to the variety of issues
involved, the Working Group established a number of smaller task
forces, with specific expertise, to develop recommendations on various
subject-specific issues. Members of the task forces included various
representatives from various organizations that were part of the larger
Working Group. One of these task forces, the Mechanical Issues Task
Force (Task Force), was assigned the job of identifying and developing
issues and recommendations specifically related to the inspection,
testing, and operation of passenger equipment as well as concerns
related to the attachment of safety appliances on passenger equipment.
Please refer to the preceding discussion in this document as well as
the NPRM's preamble discussion for a complete overview of this
proceeding both before and after the issuance of the NPRM. See
Discussion in Paragraph II--Proceedings to Date; and 70 FR 73070
through 73071.
Throughout the preamble discussion of this final rule, FRA refers
to comments, views, suggestions, or recommendations made by members of
the Working Group or related Task Force. When using this terminology,
FRA is referring to views, statements, discussions or positions
identified or contained in either the minutes of the Working Group or
Task Force meetings that were conducted during the development of the
NPRM issued in this proceeding. These documents have been made part of
the docket in this proceeding and are available for public inspection
as discussed in the preceding ADDRESSES portion of this document. These
points are discussed to show the origin of certain issues and the
course of discussions on those issues at the task force or working
group level. We believe this helps illuminate factors FRA has weighed
in making its regulatory decisions, and the logic behind those
decisions. The reader should keep in mind, of course, that only the
full RSAC makes recommendations to FRA, and it is the consensus
recommendation of the full RSAC on which FRA acted in developing the
NPRM and this final rule.
IV. Technical Background
A. Redundancy of Air Compressors
MU passenger locomotives are generally operated as married pairs,
but in some cases they can be operated as single or triple units. In
the case of the married pairs, each pair of MU locomotives share a
single air compressor. When operated in triple units, the three MU
locomotives generally share two air compressors, and single-unit MU
locomotives are equipped with their own air compressor. The amount of
air required to be produced by the air compressors is based on the size
of the brake pipe and the brake cylinder reservoirs, the size of which
is based on the calculated number of brake application-and-release
cycles the train will encounter. In addition, the compressed air
produced by the air compressors is shared within the consist either by
utilizing a main reservoir equalizing pipe or, in single pipe systems,
by utilizing the brake pipe which is then diverted to the brake
cylinder supply reservoir and other air-operated devices by use of a
governor arrangement. Therefore, a passenger train set consisting of
numerous MU locomotives will have multiple air compressors providing
the train consist with the necessary compressed air. FRA agrees with
the determinations of the Task Force that a loss of compressed air from
a limited number of air compressors in such a train will not adversely
effect the operation of the train's brakes or other air-operated
components on the train.
Representatives of railroads and air brake manufacturers provided
information demonstrating that the safety of a train set is not
compromised when a predetermined number of inoperative air compressors
are allowed to continue to operate in service on a MU train set. On
such train sets, the air compressors are applied by technical
specification to a certain number of cars such as one per married pair,
two per triplet, and so on. The technical specifications for these air
compressors generally allow for a duty cycle (percentage of operating
capacity) for
[[Page 61839]]
each air compressor that is something less than 50 percent. In fact,
some technical specifications limit the air compressor duty cycle to 33
percent. This means that on MU train sets the available air compressors
are required to operate at only 33 to 50 percent of their operational
capacity. One of the major reasons for imposing these low duty cycles
is to ensure that adequate air pressure is available if one or more of
the other air compressors in the train set is not operating properly.
Thus, these systems are currently designed to function properly even in
the event that a limited number of air compressors become inoperative
while the train is in service. Moreover, even in the unlikely event
that an MU passenger train set would lose all of its air compressors,
then the air brakes would apply and would remain applied until
sufficient compressed air is restored to the system. Consequently, FRA
does not see any adverse impact on the operational safety of these
types of trains if they are permitted to operate for a relatively short
period of time with a limited number of air compressors being
inoperative or ineffective.
FRA did not receive any comments on the proposed provisions related
to this issue. Thus, the final rule retains the proposed provisions
without change and permits MU train sets with a limited number of
inoperative or ineffective air compressors to continue to be used in
passenger service until the next exterior calendar day mechanical
inspection when found at such an inspection. The final rule requires a
railroad to determine through data, analysis, or actual testing the
number of inoperative or ineffective air compressors that could be in
an MU train set without compromising the integrity or safety of the
train set based on the size and type of train and the train's operating
profile. The railroad is required to submit the maximum number of air
compressors permitted to be inoperative or ineffective on its various
trains to FRA before it can begin operation under the final rule
provision and is required to retain and make available to FRA any data
or analysis relied on to make those determinations. The final rule also
requires a qualified maintenance person (QMP) to verify the safety and
integrity of any train operating with inoperative or ineffective air
compressors before the equipment continues in passenger service. In
addition, the final rule retains the proposal provision requiring
notification to the train crew of any inoperative or ineffective air
compressors and requires that a record be maintained of the defective
condition. FRA believes these provision will ensure the safety of
passenger operations while providing the railroads additional
flexibility in handling defective or inoperative equipment.
B. Pneumatic Testing of Locomotive Main Reservoirs
The current regulations contained at 49 CFR 229.31(a) relating to
main reservoir tests requires that a hydrostatic (water) test of a main
reservoir be conducted before it is originally placed in service or
before an existing main reservoir is placed back in service after being
drilled as provided for in Sec. 229.31(c). At the Working Group and
Task Force meetings, the manufacturers of main reservoirs requested the
ability to conduct a pneumatic (air) test of the reservoirs in lieu of
the currently required hydrostatic test. The request was limited to
providing relief only for those tests required before a main reservoir
is originally placed in service and after an existing main reservoir is
drilled.
The companies that manufacture reservoirs for the rail industry,
whether the reservoir is utilized as a main reservoir or reservoir(s)
utilized for other purposes, must have an American Society of
Mechanical Engineers (ASME) certification. The reservoirs, both main
and other, manufactured by these companies are designed and certified
to meet the requirements of the ASME Boiler and Pressure Vessel Code.
In addition, reservoirs utilized as main reservoirs on locomotives are
also manufactured and certified to meet the requirements for such
contained in part 229 of the Federal regulations. Currently, all
passenger car reservoirs are pneumatically tested after fabrication and
before the application of an interior protective coating. This process
is utilized so that reservoirs may be repaired if the reservoir does
not pass the initial test requirements. If the interior protective
coating is applied prior to testing, any weld repairs cannot be
performed, as the interior coating would be damaged.
The rationale for originally requiring that the main reservoirs be
tested hydrostatically was based on the safety concerns should a main
reservoir catastrophically fail during the testing. The likelihood of
injury is minimized by having the reservoir filled with a liquid rather
than air. However, since the original drafting of the locomotive
regulations, manufacturers of reservoirs have implemented and developed
both equipment and procedures to ensure that test personnel are
adequately shielded when conducting the testing. The manufacturers have
been performing pneumatic testing on reservoir for years and FRA is not
aware of any injury related to such testing in manufacturer-controlled
facilities. Thus, the safety concerns originally attached to pneumatic
testing have been minimized, if not eliminated, when conducted at
properly equipped manufacturer facilities.
The ASME code currently utilized by all manufacturers of main
reservoirs allows for the pneumatic testing of the reservoirs when the
introduction of liquid cannot be tolerated. The introduction of water
to perform hydrostatic testing on main reservoirs creates a problem
because, if the liquid is not completely removed and the reservoir
interior completely dried, the moisture results in poor adhesion or a
lower coating of film than required. This condition has the potential
of causing interior corrosion and premature failure of the reservoir.
Thus, rather than creating this potential, FRA believes that it would
be both safer and more efficient to permit the manufacturers of main
reservoirs to utilize pneumatic testing to meet the requirements
contained in 49 CFR 229.31. FRA received no comments objecting to the
flexibility proposed in the NPRM or suggesting additional restrictions
or requirements. Consequently, this final rule retains the proposed
amendments to the regulation without change to permit pneumatic testing
of newly manufactured main reservoirs and reservoirs that are newly
drilled and tested at a manufacturer's facility.
It should be noted that the final rule retains the proposed
restriction that limits the ability to conduct pneumatic testing of the
main reservoirs at only those facilities with appropriate safeguards in
place to ensure the safety of the personnel conducting the testing.
After a reservoir is installed on a locomotive, FRA continues to
believe that hydrostatic testing would be the only testing method that
adequately ensures the safety and protection of the personnel that are
performing the test or working near the installed reservoir. Regulatory
language inserted at the end of paragraph (c) of Sec. 229.31 makes
clear that pneumatic testing of a reservoir currently in use and newly
drilled may only be conducted by a manufacturer of main reservoirs in a
safe environment. In other circumstances, the final rule makes clear
that a hydrostatic test of the reservoir must be conducted.
C. Design of New Passenger Equipment
The manufacturers and railroad representatives on the Working Group
and Task Force sought clarification of
[[Page 61840]]
the provision originally contained in 49 CFR 238.231(b). This section
requires the brake systems on equipment ordered on or after September
8, 2000, or placed in service on or after September 9, 2002, to be
designed so as not to require an inspector to go on, under, or between
the equipment to observe the brake actuation or release. At the Task
Force meetings and in the NPRM, FRA made clear that the requirement was
intended to be a design standard and was not intended to prohibit or
limit the conduct of brake or mechanical inspections required to be
conducted in part 238. See 70 FR 73074. FRA realizes that in order to
perform many of the brake and mechanical inspections required by the
regulations an inspector will have to go on, under, or between the
equipment. FRA has acknowledged this practice and railroads have
effectively conducted these types of inspections in this manner for
decades.
The plain language of existing Sec. 238.231(b) requires new
equipment to be designed to allow direct observation of the brake
actuation and release without fouling the equipment. The preamble to
the original final rule discusses alternative design approaches using
some type of piston travel indicator or piston cylinder pressure
indicator on equipment whose design makes it impossible to meet this
requirement. See 64 FR 25612 (May 12, 1999). FRA's intent was that this
piston travel indicator could be a device similar to the definition of
``actuator'' contained in Sec. 238.5 or some sort of piston cylinder
pressure indicator. The rule text and related preamble make clear that
the actuation and release of the brake (or a direct indication of such)
be able to be observed without an inspector going on, under, or between
the equipment. FRA does not believe that truck pressure indicators
(which provide no information on piston travel or piston cylinder
pressure) meet this requirement. FRA recognized that the envisioned
``indicators'' discussed in the preamble to Sec. 238.231(b) may be
ahead of the technological curve for passenger equipment currently
being delivered and that which may be delivered in the future. Thus,
FRA noted its willingness to discuss additional inspection protocols in
lieu of applying piston travel indicators on such equipment.
During the development of the NPRM, the Task Force discussed the
issue in detail as a number of railroads were in the process of
receiving new equipment, such as bi-level coaches and other low-slung
equipment, the design of which does not allow observation of the brake
actuation and release of the brake without going on, under, or between
the equipment. Several railroads and manufacturers noted that the type
of piston travel indicators envisioned by FRA to meet the Sec.
238.231(b) requirement were not currently available, and even if they
could be developed in the future, they would likely be a maintenance
problem and unreliable. Representatives of rail labor also questioned
the viability and need for the type of piston travel indicators
discussed in the preamble to the original final rule. These
participants did not believe that any type of mechanical indicator
should take the place of direct visual inspection of the brake system
components. Consequently, the members of the Task Force believed that
the best approach to the issue was to provide additional inspection
protocols for new equipment that are designed in a manner that makes
observation of the actuation and release of the brakes impossible from
outside the plane of the equipment rather than mandating the use of
untested and potentially unreliable piston travel indicators.
FRA and the Task Force believe that the brake system and mechanical
components on bi-level and other low-slung passenger equipment can be
adequately inspected through the daily brake and mechanical inspections
currently required in the Federal regulations; provided, appropriate
blue signal protections are established for the personnel required to
perform such inspections. These daily inspections permit a visual
inspection of a large percentage of the brake and mechanical components
and over a period of a few days all portions of the brake system and
mechanical components will be visually observed. However, because the
necessary design of some new equipment makes the daily inspections of
the equipment more difficult, does not permit visual observation of the
brake actuation and release from outside the plane of the vehicle, and
because no reliable mechanical device is currently available to provide
a direct indication of such, FRA and the Task Force believed it was
necessary to adopt additional inspection protocols for this type of
equipment. Thus, the NPRM proposed an additional inspection regiment
for newer equipment designed in such a manner.
The requirements proposed in the NPRM that were related to this
type of equipment were similar to those contained in a FRA Safety Board
letter dated October 19, 2004, granting that portion of the
Massachusetts Bay Transportation Authority's (MBTA) waiver petition
seeking relief from the requirements of Sec. 238.231(b) for 28
Kawasaki bi-level coaches. See Docket Number FRA-2004-18063. FRA did
not receive any comments directly related to the proposed inspection
protocols or the proposed approach to this issue. Thus, this final rule
retains the proposed provisions with slight changes for purposes of
clarity.
The inspection protocols retained in this final rule will be
applicable to equipment placed in service on or after September 9,
2002, the design of which does not permit actual visual observation of
the brake actuation and release. The final rule provisions will require
such equipment to be equipped with either piston travel indicators or
brake indicators as defined in Sec. 238.5. The equipment is also
required to receive a periodic brake inspection by a QMP at intervals
not to exceed five in-service days and the inspection must be performed
while the equipment is over an inspection pit or on a raised track. In
addition, the railroad performing the additional inspection is required
to maintain a record of the inspection consistent with the existing
record requirements related to Class I brake tests. FRA believes that
these additional inspection requirements will ensure the safety and
proper operation of the brake system on equipment which does not permit
actual visual observation of the brake actuation and release without
fouling the vehicle.
FRA received one suggestion from APTA regarding the identification
of cars that will be covered by the provisions added in these sections.
APTA wanted to make clear that the railroad and car manufacturer would
make an initial determination regarding the applicability of the
requirements contained in this section and that FRA would oversee these
determinations for accuracy. FRA agrees with this position as the
railroad and car manufacturer are in the best position to make an
initial determination. FRA will exercise its oversight when conducting
sample car inspections as well as its regular inspection activity. FRA
notes that the additional inspection requirements would be applicable
to new cars constructed similar to the low-slung bi-level passenger
coaches that were the subject of MBTA's waiver request discussed above.
D. Safety Appliances
Several issues regarding the attachment of safety appliances on
passenger equipment have arisen over the last decade. These issues
generally involve the method by which safety appliances on existing
passenger equipment are required to be attached,
[[Page 61841]]
either directly to the car or locomotive body or by use of a bracket or
support. It has come to FRA's attention, due to the investigation of
these issues, that a significant number of existing passenger cars and
locomotives contain some safety appliances that are attached to the
equipment by some form of welding, typically the welding of a bracket
or plate to which the safety appliance is then mechanically fastened.
In the last two decades, manufacturers of certain passenger equipment
have used welding on some of the safety appliance arrangements of newly
built equipment. Some segments of the passenger industry believe
welding of these arrangements is acceptable and have sought a review of
FRA's historical prohibition on the welding of safety appliance
arrangements. These parties believe that new and improved welding
technology, the implementation of new tracking standards, proper
quality control, and historical documentation support the limited use
of welding on certain safety appliance arrangements.
Historically, FRA has required that safety appliances be
mechanically fastened to the car structure. FRA has also historically
required that any brackets or supports applied to a car structure
solely for the purpose of securing a safety appliance must be
mechanically fastened to the car body. See MP&E Technical Bulletin 98-
14 (June 15, 1998). FRA's prohibition on the weldment of safety
appliances and their supports is based on its longstanding
administrative interpretation of the regulatory ``manner of
application'' provisions contained in 49 CFR part 231 which require
that safety appliances be ``securely fastened'' with a specified
mechanical fastener. See e.g., 49 CFR Sec. Sec. 231.12(c)(4);
231.13(b)(4); 231.14(b)(4) and (f)(4)). FRA's historical prohibition on
the welding of safety appliances is based on its belief that welds are
not uniform, are subject to failure, and are very difficult to inspect
to determine if the weld is broken or cracked. Mechanical fasteners, by
contrast, are generally easier to inspect and tend to become noticeably
loose prior to failure. FRA notes that many of its historical beliefs
related to the welded attachment of safety appliance brackets and
supports on passenger equipment are based on welding technologies that
were in their infancy when first being utilized. In addition, many of
FRA's concerns in this area are mitigated when appropriate welding
standards covering quality control, initial manufacture, repair, and
welder qualifications are established and implemented.
Generally, FRA's longstanding interpretation of the regulation
prohibiting the welding of safety appliances has not been seriously
questioned or opposed since its inception. Virtually all freight
railcars manufactured for use in the United States and passenger cars
manufactured in the United States have their safety appliances and
their safety appliance brackets and supports mechanically fastened to
the car body, unless a specific exception has been provided by FRA or
the regulations. FRA acknowledges that it has permitted limited welding
of certain safety appliances or their brackets and supports on
locomotives and tanks cars. See MP&E Technical Bulletins 98-48 and 00-
06 (June 15, 1998 and August 7, 2000, respectively). These exceptions
were provided because there were no other alternative methods available
for mechanically fastening these safety appliance arrangements.
Currently, freight railroad equipment complies with the existing
regulations and FRA's interpretation of those provisions.
Traditionally, FRA has not permitted welding of safety appliance
arrangements on freight equipment. In addition, the AAR does not permit
the welding of safety appliance arrangements. FRA continues to believe
that, except in limited circumstances, the safety appliances on freight
equipment should not be attached with welding under any condition. This
is primarily due to the extreme differences in use and inspection
between passenger and freight equipment. See 70 FR 73076. Thus, FRA
does not intend to permit welded safety appliances or their attachment
in that segment of the industry. Consequently, FRA is limiting any
relief being provided in this final rule to safety appliance
arrangements on passenger equipment.
Although FRA has remained consistent in its prohibition on the
weldment of safety appliances and their supports, a significant amount
of passenger equipment has been manufactured and used in revenue
service for a number of years with safety appliances being attached to
the car body using some form of welding. Currently, FRA is aware of
approximately 3,000 passenger cars or locomotives that have safety
appliances or safety appliance brackets or supports welded to the body
of the equipment. Some units of this equipment were introduced into
service within the last few years; others have been in service for more
than a decade. Some of the 3,000 units noted above have been the
subject of formal waiver requests pursuant to the provisions contained
in 49 CFR Part 211. See Docket Numbers FRA-2000-8588 and FRA-2000-8044.
In an effort to fully develop the issues relating to the welding of
safety appliances on existing passenger equipment, FRA conducted an
informal safety inquiry and subsequently submitted the issue to RSAC in
this proceeding. On June 17, 2003, an informal safety inquiry was held
in Washington, DC, where all interested parties were permitted to
express their concerns relating to FRA's longstanding interpretation
prohibiting welded of safety appliance arrangements. Representatives
from APTA, AAR, consultants, manufacturers, and union representatives
gave presentations or provided comments expressing their points of
interests or concerns. FRA also referred the issue to the RSAC process
in this proceeding, which in turn assigned the issue to the mechanical
Task Force, to aid in developing and determining if there is a
practical application where welding may be suitable and to consider
methods by which FRA could revise or clarify its position for future
guidance and regulatory standards. Although the Task Force engaged in
productive discussions and developed considerable information relating
to the issue, the Task Force could not reach a consensus on any
recommendation. Consequently, on October 27, 2004, FRA withdrew the
task related to the consideration of handling the attachment of safety
appliances on passenger equipment from the RSAC and decided to proceed
with the development of a regulatory proposal unilaterally.
At the safety inquiry and the discussions within the Task Force,
ATPA and its primary members all indicated that FRA needs to provide
clarity and guidance to the industry relating to passenger car safety
appliance arrangements, particularly in the area of attaching brackets
and supports. FRA considered issues ranging from the initial
manufacturing stage to the actual expected life cycle of a weld and the
environment in which the equipment operates. FRA acknowledges that
freight and passenger operations involve significantly different
environments from a safety appliance standpoint, and likely justifies
an allowance for welded safety appliance brackets and supports and in
other instances where the design of a vehicle necessitates such use. In
most cases, passenger equipment is inspected on a more regular basis,
generally used in captive type service, and experiences far less
coupling and uncoupling associated with switching moves inherent in
freight operations. FRA also
[[Page 61842]]
recognizes that it would be extremely costly to the passenger industry
to require existing equipment to be retrofitted with new safety
appliances when the existing welded attachments have not shown a
proclivity for failure at this time.
Based on the information and views provided at both the informal
safety inquiry and through the RSAC, FRA proposed provisions in the
NPRM to clarify FRA's existing interpretations of the safety appliance
regulations and to provide the passenger rail industry some latitude
for existing passenger equipment with welded safety appliance brackets
or supports in lieu of retrofitting nearly one-third of the fleet. The
NPRM proposed a detailed inspection and repair program for existing
passenger equipment with welded safety appliances or welded safety
appliance brackets or supports. The NPRM also sought comments and
information from interested parties on a variety of questions and
concerns relating to both the proposed provisions and the general use
of welding as a means of attaching safety appliance brackets and
supports. See 70 FR 73077. The NPRM indicated FRA's willingness to
consider certain welded safety appliance brackets and supports to be
part of a car's body if viable and enforceable specifications could be
developed that would ensure the safe and reliable attachment of such
brackets and supports.
FRA received comments from two parties regarding the proposed
provisions and in response to the questions presented. BRC submitted
comments requesting that FRA continue its prohibition on welding of
safety appliances and require that safety appliances be mechanically
fastened. BRC indicated that this approach would be consistent with
FRA's historical application of the regulations. BRC stated that it was
not convinced that welding was an effective manner of securement due to
vibration and flex occurring on equipment while in transit. BRC
provided several historical examples of instances when FRA took
exception to certain welded safety appliances. FRA notes that the
examples cited by BRC involved either instances of direct welding of
the safety appliances to a car body, welding of safety appliances on
freight equipment, or welding not conducted in accordance with any
acceptable welding standard. BRC requested that if any change were made
to the existing welding prohibition that they only be considered after
the initiation and implementation of strict safety procedures covering
the inspection, and repair of such welds as well as the qualifications
and training of the individuals responsible for inspecting and welding
such appliances.
APTA's comments focused almost exclusively on the proposed
provisions related to the welding of safety appliance brackets and
supports. In response to questions asked in the NPRM, APTA provided
detailed specifications for use by FRA for determining when a welded
safety appliance bracket or support could be considered part of the
car's body. These specifications included the strength, size,
attachment, design criteria, and quality control procedures that any
welded attachment would be required to meet. APTA comments fully
discussed the implications and basis for its recommended
specifications. APTA seeks to have these welding specifications applied
to both new and existing equipment. APTA also sought to have the
definition of what constitutes a defective weld clarified. APTA asserts
that only a crack in a weld should be considered a defect and that
anomalies in welds should not be considered. APTA contends that, if an
anomaly is significant, it will eventually lead to a crack in the weld.
APTA again noted that it believes both FRA and BRC are operating
under two serious misconceptions relating to welding. The first is that
the failure mode of welds used to attach a safety appliance and their
related brackets or supports is difficult to detect. APTA asserts that
failure of these welds is rare and even if there is a failure it will
start with a small crack that grows very slowly. In the unlikely event
that a crack were to even develop, it would take months or years for
failure of the weld to occur. These cracks would be easy to detect with
the visual inspections performed on safety appliances by railroads on a
daily basis. The second misconception is that weld will have a higher
failure rate toward the end of the life cycle of a piece of equipment.
APTA asserts that older welds do not fail at any higher rate than newer
welds. The endurance limits designed into these welds are so high that
the welds will not fatigue over time regardless of number of stress
cycles that occur. Because of this, there is no data available to FRA
that show a higher failure rate due to the age of the weld. APTA also
stressed that it was not advocating welding a safety appliance directly
to a car body except in the limited circumstances identified in the
NPRM when the design of the equipment makes it impossible to
mechanically fasten the safety appliance.
Based on consideration of these comments as well as previous
information provided to FRA, the final rule is modifying some of the
provisions proposed in the NPRM related to the attachment of safety
appliances on passenger equipment. The final rule retains many of the
provisions proposed in the NPRM but is being expanded to adopt APTA's
recommendations for determining when a welded safety appliance bracket
or support will be considered part of the car body and the definition
of a defective weld. FRA believes that welding technologies have
improved significantly over the last several decades. In addition,
passenger operations provide a unique environment suitable to the use
of welding as a means of attachment in certain situations. Moreover,
FRA believes that APTA has provided a viable and enforceable
specification for ensuring that welded safety appliance brackets and
supports are securely, safely, and reliably attached to the equipment
on which it is placed. Volpe reviewed the welding specifications at
FRA's request and confirmed that safety appliance brackets or supports
welded to the car body in accordance with the standards recommended by
APTA would be at least as secure and reliable as a bracket or support
attached with a mechanical fastener. FRA further believes that BRC's
concerns are addressed by the final rule provisions because the final
rule will only consider welded safety appliance brackets or supports to
be part of the car body if stringent and verifiable standards are
utilized when making the welded connection. In addition, the final rule
will allow existing equipment with welded brackets or supports to
continue in service only if it is inspected and repaired in accordance
with the strict inspection and repair provisions contained in the rule.
Consequently, FRA is including APTA's recommended specifications
related to welded safety appliance brackets and supports in this final
rule with slight modification for clarity and enforceability.
The final rule also retains the proposed provisions providing the
industry with the ability to develop standards relating to the safety
appliance arrangements on new cars of special construction. FRA did not
receive any comments on the proposed provisions and is retaining them
in this final rule without change. Throughout the Railroad Safety
Appliance Standards, currently contained in 49 CFR part 231;
specifically, Sec. 231.12--Passenger-train cars with wide vestibules;
Sec. 231.13--Passenger-train
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cars with open-end platforms; Sec. 231.14--Passenger-train cars
without end platforms; and Sec. 231.23--Unidirectional passenger-train
cars adaptable to van-type semi-trailer use, there may be
inconsistencies and/or opportunities for clarification in the
construction of newly built passenger equipment. Many times, it is
necessary to reference two or more sections of 49 CFR part 231 to
determine if a newly constructed passenger vehicle meets the minimum
requirements of the Federal regulations. However, criteria for most of
today's new types of passenger car construction are found within 49 CFR
231.18--Cars of special construction. This results from the fact that
modern technology in construction of car-building often does not lend
itself to ready application of the current 49 CFR 231 requirements.
Rather, the designer must adapt several different requirements to meet
as closely as possible construction of specific safety appliance
arrangements in order to obtain compliance.
Most passenger cars today are constructed outside the United
States, and this has exacerbated the problem of varying interpretations
of regulations and resulting safety appliance arrangements. At times,
different requirements are applied to cars of similar design where both
could have been constructed in the same manner. Substantial resources
are spent on a regular basis by all parties concerned in review
sessions to determine if a car is in compliance prior to construction;
and even when the cars are delivered, problems have arisen.
In an attempt to limit these problems, the final rule contains a
method by which the industry may request approval of safety appliance
arrangements on new equipment considered to be cars of special
construction under 49 CFR part 231. The final rule will permit the
industry to develop standards to address many of the new types of
passenger equipment introduced into service. The final rule requires
any such standards, and supporting documentation to be submitted to FRA
for agency approval pursuant to the special approval process already
contained in the regulation. The final rule makes clear that any
approved standard will be enforceable against any person who violates
or causes the violation of the approved standards and that the penalty
schedule contained in Appendix A to 49 CFR part 231 will be used as
guidance in assessing any applicable civil penalty. The goal of the
regulation is to develop consistent safety appliance standards for each
new type of passenger car not currently identified in the Federal
regulations that ensures the construction of suitable safety appliance
arrangements in compliance with 49 CFR part 231. FRA believes the final
rule will reduce or eliminate reliance upon criteria for cars of
special construction, will improve communication of safety appliance
requirements to the industry, and will facilitate regulatory compliance
where clarification or guidance is necessary.
Portions of the final rule relating to new passenger equipment are
already progressing. By letter dated September 2, 2005, FRA requested
APTA to determine if it is feasible to form a group to specifically
develop potential safety appliance standards for newly manufactured
passenger equipment and provide guidance where existing Federal
regulations are not specific to the design of a passenger car or
locomotive. On October 11, 2005, APTA informed FRA that it is willing
to undertake this effort and began conducting meetings in early 2006.
FRA believes this approach provides an excellent avenue to take
advantage of the knowledge and expertise possessed by rail operators
and equipment manufactures when considering safety appliance
arrangements on new passenger equipment of unique design. Under the
provisions retained in this final rule, the standards and guidance
developed by this group will need to be submitted to and approved by
FRA pursuant to the special approval provisions contained at Sec.
238.21.
E. Securement of Unattended Equipment
The NPRM proposed various provisions related to the securement of
unattended equipment. FRA did not receive any comments on the proposed
provisions other than APTA's concurrence that the proposal
appropriately captures existing practices of passenger railroads. Thus,
this final rule retains the proposed provisions without change. FRA
believes that the rational for addressing these issues on freight
operations is equally applicable to passenger operations. The preamble
to the final rule related to 49 CFR part 232 contains an in-depth
discussion of the need to address these issues. See 66 FR 4156-4158
(January 17, 2001). The approach proposed in the NPRM and retained in
this final rule is also consistent with the guidance contained in FRA
Safety Advisory 97-1. See 62 FR 49046 (September 15, 1997). Further,
FRA is aware of several incidents on passenger and commuter operation
involving the running away or inadvertent movement of unattended
equipment.
As passenger train consists are much shorter and do not possess the
tonnage associated with freight trains, the final rule modifies the
provisions contained in 49 CFR part 232 to make them more readily
applicable to passenger operations. The requirements contained in this
final rule are consistent with and based directly on current passenger
industry practice. Thus, in FRA's view, they will have no economic or
operational impact on passenger operations but will ensure that these
best practices currently adopted by the industry are followed and
complied with by making them part of the Federal regulations.
The final rule requires that unattended equipment be secured by
applying a sufficient number of hand or parking brakes to hold the
equipment and will require railroads to develop and implement a process
or procedure to verify that the applied hand or parking brakes will
hold the equipment. The final rule also prohibits a practice known as
``bottling the air'' in a standing cut of cars. The practice of
``bottling the air'' occurs when a train crew sets out cars from a
train with the air brakes applied and the angle cocks on both ends of
the train closed, thus trapping the existing compressed air and
conserving the brake pipe pressure in the cut of cars they intend to
leave behind. This practice has the potential of causing, first, an
unintentional release of the brakes on these cars and, ultimately, a
runaway. A full discussion of the hazards related to this practice is
contained in the preamble to the final rule related to freight power
brakes. See 66 FR 4156-57. Virtually all railroads currently prohibit
this practice in their operating rules.
The final rule also mandates a minimum number of hand or parking
brakes that must be applied on an unattended locomotive consist or
train. Due to the relatively short length and low tonnage associated
with passenger trains, FRA does not believe that the more stringent
provisions contained in Sec. 232.103(n)(3) are necessary in a
passenger train context. Thus, the final rule only requires that at
least one hand or parking brake be applied in these circumstances;
however, the number of applied hand or parking brakes will vary
depending on the process or procedures developed and implemented by
each covered railroad. In addition, the final rule requires railroads
to develop and implement procedures for securing locomotives not
equipped with a hand or parking brake and instructions for securing any
locomotive left unattended. As noted previously, FRA is not aware of
any railroad which does
[[Page 61844]]
not already have the required procedures or processes in place. Thus,
FRA believes that these requirements will impose no burden on passenger
operations covered by 49 CFR part 238.
In addition to addressing specific issues relating to securing
unattended equipment, the final rule also incorporates and adopts the
industry's best practices related to the inspection and testing of hand
and parking brakes. The final rule requires that the hand or parking on
other than MU locomotives be inspected no less frequently than every
368 days and that a record (either stencil, blue card, or electronic)
be maintained and provided to FRA upon request. The final rule also
requires the application and release of the hand or parking brake at
each periodic mechanical inspection of passenger cars and unpowered
vehicles under Sec. 238.307 and requires a complete inspection of
these components every 368 days, with a record being maintained of this
annual inspection. The inspection and testing intervals as well as the
stenciling and record keeping requirements retained in the final rule
are consistent with the current practices in the industry and will
impose no additional burden on the industry.
V. Section-by-Section Analysis
Amendments to 49 CFR Part 229
Section 229.5 Definitions
The final rule is retaining the proposed technical clarification to
the definition of ``MU locomotive'' contained in this section. FRA did
not receive any comments on this proposed modification. Thus, FRA is
retaining the modification in this final rule without change. Section
229.5 contains a number of definitions that define different types of
locomotives covered by the various provisions contained in part 229.
These include the general definition of ``locomotive'' as well as
various types of locomotives including: ``control cab locomotive,''
``DMU locomotive,'' and ``MU locomotive.'' Representatives of various
railroads and equipment manufacturers have expressed concern over these
definitions, contending that they were confusing and contained some
overlap making it difficult to determine which category a particular
locomotive fell within.
The definition of ``MU locomotive'' was recently reissued in its
full length when the final rule on Locomotive Event Recorders was
published on June 30, 2005. See 70 FR 37939. Subparagraph (2) of the
current definition identifies an MU locomotive as ``a multiple unit
operated electric locomotive * * * (2) without propelling motors but
with one or more control stands.'' This portion of the MU locomotive
definition is identical to the definition of ``control cab
locomotive.'' In an effort to add clarity and to definitively
distinguish a MU locomotive from a control cab locomotive, the final
rule adds some limiting language to the definition of what constitutes
a MU locomotive. Historically, FRA has only considered a locomotive
without propelling motors to be a MU locomotive if it has the ability
to pick-up primary power from a third rail or a pantograph.
Consequently, the final rule adds this language to the existing
definition of MU locomotive to make it consistent with FRA's historical
enforcement and interpretation of the regulation.
Section 229.31 Main Reservoir Tests
The final rule retains the proposed amendments to paragraphs (a)
and (c) of this section to provide the manufacturers of main reservoirs
the option to test main reservoirs pneumatically rather than
hydrostatically as currently mandated. Other than APTA's comments
supporting the provisions, FRA received no comments on the proposed
amendments. The modifications will permit a main reservoir to receive a
pneumatic test before it is originally placed in service or before an
existing main reservoir is placed back in service after being drilled.
As discussed in detail in Section B of the Technical Background portion
of this document, the ASME code currently utilized