Airworthiness Directives; Boeing Model 777-200 and -300 Series Airplanes, 55727-55729 [06-8122]
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55727
Rules and Regulations
Federal Register
Vol. 71, No. 185
Monday, September 25, 2006
This section of the FEDERAL REGISTER
contains regulatory documents having general
applicability and legal effect, most of which
are keyed to and codified in the Code of
Federal Regulations, which is published under
50 titles pursuant to 44 U.S.C. 1510.
The Code of Federal Regulations is sold by
the Superintendent of Documents. Prices of
new books are listed in the first FEDERAL
REGISTER issue of each week.
dms.dot.gov or in person at the Docket
Management Facility, U.S. Department
of Transportation, 400 Seventh Street
SW., Nassif Building, Room PL–401,
Washington, DC.
Contact Boeing Commercial
Airplanes, P.O. Box 3707, Seattle,
Washington 98124–2207, for service
information identified in this AD.
FOR FURTHER INFORMATION CONTACT:
DEPARTMENT OF TRANSPORTATION
Federal Aviation Administration
14 CFR Part 39
Margaret Langsted, Aerospace Engineer,
Propulsion Branch, ANM–140S, FAA,
Seattle Aircraft Certification Office,
1601 Lind Avenue, SW., Renton,
Washington 98057–3356; telephone
(425) 917–6500; fax (425) 917–6590.
[Docket No. FAA–2005–22874; Directorate
Identifier 2005–NM–173–AD; Amendment
39–14769; AD 2006–19–12]
SUPPLEMENTARY INFORMATION:
RIN 2120–AA64
You may examine the airworthiness
directive (AD) docket on the Internet at
https://dms.dot.gov or in person at the
Docket Management Facility office
between 9 a.m. and 5 p.m., Monday
through Friday, except Federal holidays.
The Docket Management Facility office
(telephone (800) 647–5227) is located on
the plaza level of the Nassif Building at
the street address stated in the
ADDRESSES section.
Airworthiness Directives; Boeing
Model 777–200 and –300 Series
Airplanes
Federal Aviation
Administration (FAA), Department of
Transportation (DOT).
ACTION: Final rule.
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AGENCY:
SUMMARY: The FAA is adopting a new
airworthiness directive (AD) for certain
Boeing Model 777–200 and –300 series
airplanes. This AD requires inspecting
the lower web of the aft fairing of engine
struts for any discoloration and doing
any related investigative and corrective
action if necessary; inspecting the heat
shield castings for any damage and
doing any corrective action if necessary;
installing gap cover strips; and replacing
insulation blankets with new insulation
blankets. This AD results from a report
that several discolored fairing lower
webs and some damaged/deteriorated
insulation blankets were found in the aft
fairings of engine struts. We are issuing
this AD to prevent cracking of lower
webs of the aft fairings, which could
result in flammable hydraulic fluid
leaking onto or near an ignition source,
and possibly result in an uncontrollable
fire in the engine strut area.
EFFECTIVE DATE: This AD becomes
effective October 30, 2006.
The Director of the Federal Register
approved the incorporation by reference
of a certain publication listed in the AD
as of October 30, 2006.
ADDRESSES: You may examine the AD
docket on the Internet at https://
VerDate Aug<31>2005
15:13 Sep 22, 2006
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Examining the Docket
Discussion
The FAA issued a notice of proposed
rulemaking (NPRM) to amend 14 CFR
part 39 to include an AD that would
apply to certain Boeing Model 777–200
and –300 series airplanes. That NPRM
was published in the Federal Register
on November 9, 2005 (70 FR 67952).
That NPRM proposed to require
inspecting the lower web of the aft
fairing of engine struts for any
discoloration and doing any related
investigative and corrective action if
necessary; inspecting the heat shield
castings for any damage and doing any
corrective action if necessary; installing
gap cover strips; and replacing
insulation blankets with new insulation
blankets.
Comments
We provided the public the
opportunity to participate in the
development of this AD. We have
considered the comments received.
Supportive Comment
One commenter, Boeing, concurs with
the contents of the NPRM.
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Request To Address Technical
Discrepancies in the Service Bulletin
Continental Airlines (CAL) concurs
with the intent of the NPRM to mandate
Boeing Special Attention Service
Bulletin 777–54–0021, dated June 23,
2005, in an effort to minimize heat
damage to the pylon aft fairing. CAL
noted some technical discrepancies that
may create problems for the operators if
Service Bulletin 777–54–0021 is
mandated as-is. CAL specifically noted
that, in the procedures given for
performing an inspection of the lower
web for heat damage, there are no
International Annealed Copper
Standard (IACS) values given to
determine whether the condition of the
web material is acceptable for continued
service. CAL considers a conductivity of
44 percent of IACS value or less
acceptable for service. CAL coordinated
these issues with Boeing for corrective
action, confirmed that the issues would
be corrected in the next revision of the
service bulletin, and agreed to validate
Service Bulletin 777–54–0021 for
Boeing. CAL recommends that we either
defer this rulemaking action until
Revision 1 of the service bulletin is
released, or incorporate the corrections
of these discrepancies within the AD.
CAL also ‘‘would like to see verbiage in
the ruling that will allow us to take
credit’’ for work accomplished on
airplanes changed as shown in the
initial release of the service bulletin.
We agree that the initial release of
Service Bulletin 777–54–0021 has
discrepancies that could create
problems for operators if required as-is.
Since the NPRM was published, Boeing
has issued Boeing Special Attention
Service Bulletin 777–54–0021, Revision
1, dated March 16, 2006. Revision 1 of
the service bulletin addresses the
discrepancies noted by CAL. However,
Revision 1 of the service bulletin
recommends that the threshold criteria
for the heat damage inspection be 42
percent or less of IACS, not the 44
percent proposed by CAL. We have
determined that we will require a 42
percent threshold in accordance with
that service bulletin. We also have
determined that no more work is
necessary for airplanes modified in
accordance with the initial release of the
service bulletin. We have revised
paragraphs (f) and (g) of this AD to
reference Revision 1 of the service
bulletin and have added paragraph (h)
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Federal Register / Vol. 71, No. 185 / Monday, September 25, 2006 / Rules and Regulations
to this AD to allow credit for previously
accomplished actions in accordance
with the initial release of the service
bulletin, provided that the IACS
threshold used is 42 percent or less.
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Request To Extend Compliance Times
for Airplanes With Boeing Service
Bulletin 777–54A0015 Incorporated
CAL requests that the AD make a
distinction between affected GE-enginepowered airplanes with and without the
incorporation of Boeing Service Bulletin
777–54A0015, Revision 1, dated March
15, 2002. CAL states that according to
the information in Service Bulletin 777–
54–0021, reports of discolored lower
webs and deteriorated thermal blankets
are all from airplanes that did not have
Service Bulletin 777–54A0015
incorporated. CAL notes that Service
Bulletin 777–54A0015 provides
instructions to modify the cover plate of
the Number 1 heat shield segment to
block the through-flow of hot exhaust
gas in the heat shield cavity, and replace
the thermal insulation blankets to
protect the area above from heat
damage. CAL states that it incorporated
these changes on all affected airplanes
in its fleet between 2002 and 2003. CAL
requests/recommends that we extend
the compliance time from 12 months to
24 months for airplanes that have
incorporated Service Bulletin 777–
54A0015.
We do not agree to extend the
compliance time. The incorporation of
Service Bulletin 777–54A0015 on GEengine-powered airplanes was intended
to prevent elevated temperatures from
the primary exhaust from passing into
the strut aft fairing cavity through a gap
between the strut aft fairing heat shield
cover plate and the aft fairing lower
web. The incorporation of Service
Bulletin 777–54–0021, Revision 1, is
intended to prevent the deterioration of
new insulation blankets in the strut aft
fairing. The insulation blankets, located
on the bottom side of the fairing lower
web and above the segmented heat
shield, are used to reduce the
temperature inside the strut aft fairing.
Gaps in the segmented heat shield allow
the engine’s primary exhaust to enter
the heat shield cavity. The flow path
blockage provided by Service Bulletin
777–54A0015 is entirely separate from
the blockage provided by Service
Bulletin 777–54–0021, Revision 1. We
consider these two design changes
independent and do not agree with
extending the compliance time for those
airplanes having incorporated Service
Bulletin 777–54A0015. We have not
revised this AD in this regard.
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15:13 Sep 22, 2006
Jkt 208001
Clarification of Service Bulletin’s
Inclusion of Nutplate Inspection
Service Bulletin 777–54–0021,
Revision 1, includes in the general
visual inspection for damage of the heat
shield casting, a missing or loose
nutplate as one criterion for damage. We
consider this additional criterion a
relieving action. Without the nutplate
inspection in the general visual
inspection for damage, a missing
nutplate would be discovered during reinstallation of the forward-most heat
shield when fasteners would fail to be
torqued to the correct torque value.
Finding missing or loose nutplate(s)
during the general visual inspection
provides scheduling and economic
benefits when compared to the cost of
discovering missing nutplates after heat
shield reinstallation.
Clarification of Additional Available
Repair Method
Service Bulletin 777–54–0021,
Revision 1, also provides more detailed
repair instructions that may be used for
repair of conditions found during the
inspections. We have revised paragraph
(g) of this AD to allow repair in
accordance with the repair instructions
provided by Service Bulletin 777–54–
0021, Revision 1.
Conclusion
We have carefully reviewed the
available data, including the comments
received, and determined that air safety
and the public interest require adopting
the AD with the changes described
previously. We have determined that
these changes will neither increase the
economic burden on any operator nor
increase the scope of the AD.
We are issuing this rulemaking under
the authority described in Subtitle VII,
Part A, Subpart III, Section 44701,
‘‘General requirements.’’ Under that
section, Congress charges the FAA with
promoting safe flight of civil aircraft in
air commerce by prescribing regulations
for practices, methods, and procedures
the Administrator finds necessary for
safety in air commerce. This regulation
is within the scope of that authority
because it addresses an unsafe condition
that is likely to exist or develop on
products identified in this rulemaking
action.
Regulatory Findings
We have determined that this AD will
not have federalism implications under
Executive Order 13132. This AD will
not have a substantial direct effect on
the States, on the relationship between
the national government and the States,
or on the distribution of power and
responsibilities among the various
levels of government.
For the reasons discussed above, I
certify that this AD:
(1) Is not a ‘‘significant regulatory
action’’ under Executive Order 12866;
(2) Is not a ‘‘significant rule’’ under
DOT Regulatory Policies and Procedures
(44 FR 11034, February 26, 1979); and
(3) Will not have a significant
economic impact, positive or negative,
on a substantial number of small entities
under the criteria of the Regulatory
Flexibility Act.
We prepared a regulatory evaluation
of the estimated costs to comply with
this AD and placed it in the AD docket.
See the ADDRESSES section for a location
to examine the regulatory evaluation.
Costs of Compliance
There are about 294 airplanes of the
affected design in the worldwide fleet.
This AD will affect about 72 airplanes
of U.S. registry. The actions will take
about 9 to 11 work hours per airplane,
depending on engine manufacturer
(configuration), at an average labor rate
of $65 per work hour. Required parts
would cost about $15,368 to $16,179 per
airplane. Based on these figures, the
estimated cost of the AD for U.S.
operators is $1,148,616 to $1,216,368, or
$15,953 to $16,894 per airplane.
List of Subjects in 14 CFR Part 39
Authority for This Rulemaking
Title 49 of the United States Code
specifies the FAA’s authority to issue
rules on aviation safety. Subtitle I,
Section 106, describes the authority of
the FAA Administrator. Subtitle VII,
Aviation Programs, describes in more
detail the scope of the Agency’s
authority.
I
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Air transportation, Aircraft, Aviation
safety, Incorporation by reference,
Safety.
Adoption of the Amendment
Accordingly, under the authority
delegated to me by the Administrator,
the FAA amends 14 CFR part 39 as
follows:
I
PART 39—AIRWORTHINESS
DIRECTIVES
1. The authority citation for part 39
continues to read as follows:
Authority: 49 U.S.C. 106(g), 40113, 44701.
§ 39.13
[Amended]
2. The Federal Aviation
Administration (FAA) amends § 39.13
by adding the following new
airworthiness directive (AD):
I
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Federal Register / Vol. 71, No. 185 / Monday, September 25, 2006 / Rules and Regulations
2006–19–12 Boeing: Amendment 39–14769.
Docket No. FAA–2005–22874;
Directorate Identifier 2005–NM–173–AD.
Effective Date
(a) This AD becomes effective October 30,
2006.
Affected ADs
(b) None.
Applicability
(c) This AD applies to Boeing Model 777–
200 and –300 series airplanes, certificated in
any category; as identified in Boeing Special
Attention Service Bulletin 777–54–0021,
Revision 1, dated March 16, 2006.
Unsafe Condition
(d) This AD results from a report that
several discolored fairing lower webs and
some damaged/deteriorated insulation
blankets were found in the aft fairings of
engine struts. We are issuing this AD to
prevent cracking of lower webs of the aft
fairings, which could result in flammable
hydraulic fluid leaking onto or near an
ignition source, and possibly result in an
uncontrollable fire in the engine strut area.
Compliance
(e) You are responsible for having the
actions required by this AD performed within
the compliance times specified, unless the
actions have already been done.
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Inspection, Installation, and Replacement
Actions
(f) Except as provided by paragraph (g) of
this AD: Within 12 months after the effective
date of this AD, do the actions specified in
paragraphs (f)(1), (f)(2), (f)(3), and (f)(4) of
this AD in accordance with the
Accomplishment Instructions of Boeing
Special Attention Service Bulletin 777–54–
0021, Revision 1, dated March 16, 2006.
(1) Do a general visual inspection of the
lower web of the aft fairing for any
discoloration and do any related investigative
action.
(2) Do a general visual inspection of the
heat shield castings for any damage (crack(s),
dent(s), gouge(s), warpage, fretting, or
missing/loose nutplates).
(3) Install gap cover strips on the heat
shield pans.
(4) Replace insulation blankets on the heat
shield pans with new insulation blankets.
Repair Instructions
(g) If any damage, discoloration, heat
damage, or crack is found during any
inspection required by this AD: Before
further flight, do all applicable corrective
actions in accordance with a method
approved by the Manager, Seattle Aircraft
Certification Office (ACO), FAA, or in
accordance with the Accomplishment
Instructions of Boeing Special Attention
Service Bulletin 777–54–0021, Revision 1,
dated March 16, 2006.
compliance with the requirements of
paragraph (f) of this AD, except where the
service bulletin does not provide an
International Annealed Copper Standard
(ICAS) value for determining the results of
the inspection for heat damage, the
maximum acceptable ICAS value is 42
percent.
Alternative Methods of Compliance
(AMOCs)
(i)(1) The Manager, Seattle ACO, FAA, has
the authority to approve AMOCs for this AD,
if requested in accordance with the
procedures found in 14 CFR 39.19.
(2) Before using any AMOC approved in
accordance with 14 CFR 39.19 on any
airplane to which the AMOC applies, notify
the appropriate principal inspector in the
FAA Flight Standards Certificate Holding
District Office.
(3) An AMOC that provides an acceptable
level of safety may be used for any repair
required by this AD, if it is approved by an
Authorized Representative for the Boeing
Commercial Airplanes Delegation Option
Authorization Organization who has been
authorized by the Manager, Seattle ACO, to
make those findings. For a repair method to
be approved, the repair must meet the
certification basis of the airplane, and the
approval must specifically refer to this AD.
Material Incorporated by Reference
(j) You must use Boeing Special Attention
Service Bulletin 777–54–0021, Revision 1,
dated March 16, 2006, to perform the actions
that are required by this AD, unless the AD
specifies otherwise. The Director of the
Federal Register approved the incorporation
by reference of this document in accordance
with 5 U.S.C. 552(a) and 1 CFR part 51.
Contact Boeing Commercial Airplanes, P.O.
Box 3707, Seattle, Washington 98124–2207,
for a copy of this service information. You
may review copies at the Docket Management
Facility, U.S. Department of Transportation,
400 Seventh Street SW., Room PL–401,
Nassif Building, Washington, DC; on the
Internet at https://dms.dot.gov; or at the
National Archives and Records
Administration (NARA). For information on
the availability of this material at the NARA,
call (202) 741–6030, or go to https://
www.archives.gov/federal_register/
code_of_federal_regulations/
ibr_locations.html.
Issued in Renton, Washington, on
September 13, 2006.
Kevin M. Mullin,
Acting Manager, Transport Airplane
Directorate, Aircraft Certification Service.
[FR Doc. 06–8122 Filed 9–22–06; 8:45 am]
BILLING CODE 4910–13–P
Previously Accomplished Actions
(h) Actions done before the effective date
of this AD in accordance with Boeing Special
Attention Service Bulletin 777–54–0021,
dated June 23, 2005, are acceptable for
VerDate Aug<31>2005
15:13 Sep 22, 2006
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55729
DEPARTMENT OF HEALTH AND
HUMAN SERVICES
Food and Drug Administration
21 CFR Parts 807, 868, 870, 872, 874,
876, 878, 880, 882, 884, 886, and 892
[Docket No. 2006N–0335]
Medical Devices; Reprocessed SingleUse Devices; Requirement for
Submission of Validation Data
AGENCY:
Food and Drug Administration,
HHS.
ACTION:
Direct final rule.
SUMMARY: The Food and Drug
Administration (FDA or we) is
amending certain classification
regulations for reprocessed single-use
devices (SUDs) whose exemption from
premarket notification (510(k))
requirements have been terminated and
other reprocessed SUDs already subject
to premarket notification for which
validation data, as specified under the
Medical Device User Fee and
Modernization Act of 2002 (MDUFMA),
are necessary in a 510(k). Elsewhere in
this issue of the Federal Register, we are
publishing a companion proposed rule,
under FDA’s usual procedures for notice
and comment, to provide a procedural
framework to finalize the rule in the
event we receive any significant adverse
comment and withdraw the direct final
rule. This action codifies actions taken
in previous Federal Register notices in
accordance with MDUFMA.
DATES: This rule is effective February 7,
2007. Submit written or electronic
comments by December 11, 2006. If we
receive no significant adverse comments
within the specified comment period,
we intend to publish a document
confirming the effective date of the final
rule in the Federal Register within 30
days after the comment period on this
direct final rule ends. If we receive any
timely significant adverse comment, we
will withdraw this final rule in part or
in whole by publication of a document
in the Federal Register within 30 days
after the comment period ends.
ADDRESSES: You may submit comments,
identified by Docket No. 2006N–0335,
by any of the following methods:
Electronic Submissions
Submit electronic comments in the
following ways:
• Federal eRulemaking Portal: https://
www.regulations.gov. Follow the
instructions for submitting comments.
• Agency Web site: https://
www.fda.gov/dockets/ecomments.
Follow the instructions for submitting
comments on the agency Web site.
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Agencies
[Federal Register Volume 71, Number 185 (Monday, September 25, 2006)]
[Rules and Regulations]
[Pages 55727-55729]
From the Federal Register Online via the Government Printing Office [www.gpo.gov]
[FR Doc No: 06-8122]
========================================================================
Rules and Regulations
Federal Register
________________________________________________________________________
This section of the FEDERAL REGISTER contains regulatory documents
having general applicability and legal effect, most of which are keyed
to and codified in the Code of Federal Regulations, which is published
under 50 titles pursuant to 44 U.S.C. 1510.
The Code of Federal Regulations is sold by the Superintendent of Documents.
Prices of new books are listed in the first FEDERAL REGISTER issue of each
week.
========================================================================
Federal Register / Vol. 71, No. 185 / Monday, September 25, 2006 /
Rules and Regulations
[[Page 55727]]
DEPARTMENT OF TRANSPORTATION
Federal Aviation Administration
14 CFR Part 39
[Docket No. FAA-2005-22874; Directorate Identifier 2005-NM-173-AD;
Amendment 39-14769; AD 2006-19-12]
RIN 2120-AA64
Airworthiness Directives; Boeing Model 777-200 and -300 Series
Airplanes
AGENCY: Federal Aviation Administration (FAA), Department of
Transportation (DOT).
ACTION: Final rule.
-----------------------------------------------------------------------
SUMMARY: The FAA is adopting a new airworthiness directive (AD) for
certain Boeing Model 777-200 and -300 series airplanes. This AD
requires inspecting the lower web of the aft fairing of engine struts
for any discoloration and doing any related investigative and
corrective action if necessary; inspecting the heat shield castings for
any damage and doing any corrective action if necessary; installing gap
cover strips; and replacing insulation blankets with new insulation
blankets. This AD results from a report that several discolored fairing
lower webs and some damaged/deteriorated insulation blankets were found
in the aft fairings of engine struts. We are issuing this AD to prevent
cracking of lower webs of the aft fairings, which could result in
flammable hydraulic fluid leaking onto or near an ignition source, and
possibly result in an uncontrollable fire in the engine strut area.
EFFECTIVE DATE: This AD becomes effective October 30, 2006.
The Director of the Federal Register approved the incorporation by
reference of a certain publication listed in the AD as of October 30,
2006.
ADDRESSES: You may examine the AD docket on the Internet at https://
dms.dot.gov or in person at the Docket Management Facility, U.S.
Department of Transportation, 400 Seventh Street SW., Nassif Building,
Room PL-401, Washington, DC.
Contact Boeing Commercial Airplanes, P.O. Box 3707, Seattle,
Washington 98124-2207, for service information identified in this AD.
FOR FURTHER INFORMATION CONTACT: Margaret Langsted, Aerospace Engineer,
Propulsion Branch, ANM-140S, FAA, Seattle Aircraft Certification
Office, 1601 Lind Avenue, SW., Renton, Washington 98057-3356; telephone
(425) 917-6500; fax (425) 917-6590.
SUPPLEMENTARY INFORMATION:
Examining the Docket
You may examine the airworthiness directive (AD) docket on the
Internet at https://dms.dot.gov or in person at the Docket Management
Facility office between 9 a.m. and 5 p.m., Monday through Friday,
except Federal holidays. The Docket Management Facility office
(telephone (800) 647-5227) is located on the plaza level of the Nassif
Building at the street address stated in the ADDRESSES section.
Discussion
The FAA issued a notice of proposed rulemaking (NPRM) to amend 14
CFR part 39 to include an AD that would apply to certain Boeing Model
777-200 and -300 series airplanes. That NPRM was published in the
Federal Register on November 9, 2005 (70 FR 67952). That NPRM proposed
to require inspecting the lower web of the aft fairing of engine struts
for any discoloration and doing any related investigative and
corrective action if necessary; inspecting the heat shield castings for
any damage and doing any corrective action if necessary; installing gap
cover strips; and replacing insulation blankets with new insulation
blankets.
Comments
We provided the public the opportunity to participate in the
development of this AD. We have considered the comments received.
Supportive Comment
One commenter, Boeing, concurs with the contents of the NPRM.
Request To Address Technical Discrepancies in the Service Bulletin
Continental Airlines (CAL) concurs with the intent of the NPRM to
mandate Boeing Special Attention Service Bulletin 777-54-0021, dated
June 23, 2005, in an effort to minimize heat damage to the pylon aft
fairing. CAL noted some technical discrepancies that may create
problems for the operators if Service Bulletin 777-54-0021 is mandated
as-is. CAL specifically noted that, in the procedures given for
performing an inspection of the lower web for heat damage, there are no
International Annealed Copper Standard (IACS) values given to determine
whether the condition of the web material is acceptable for continued
service. CAL considers a conductivity of 44 percent of IACS value or
less acceptable for service. CAL coordinated these issues with Boeing
for corrective action, confirmed that the issues would be corrected in
the next revision of the service bulletin, and agreed to validate
Service Bulletin 777-54-0021 for Boeing. CAL recommends that we either
defer this rulemaking action until Revision 1 of the service bulletin
is released, or incorporate the corrections of these discrepancies
within the AD. CAL also ``would like to see verbiage in the ruling that
will allow us to take credit'' for work accomplished on airplanes
changed as shown in the initial release of the service bulletin.
We agree that the initial release of Service Bulletin 777-54-0021
has discrepancies that could create problems for operators if required
as-is. Since the NPRM was published, Boeing has issued Boeing Special
Attention Service Bulletin 777-54-0021, Revision 1, dated March 16,
2006. Revision 1 of the service bulletin addresses the discrepancies
noted by CAL. However, Revision 1 of the service bulletin recommends
that the threshold criteria for the heat damage inspection be 42
percent or less of IACS, not the 44 percent proposed by CAL. We have
determined that we will require a 42 percent threshold in accordance
with that service bulletin. We also have determined that no more work
is necessary for airplanes modified in accordance with the initial
release of the service bulletin. We have revised paragraphs (f) and (g)
of this AD to reference Revision 1 of the service bulletin and have
added paragraph (h)
[[Page 55728]]
to this AD to allow credit for previously accomplished actions in
accordance with the initial release of the service bulletin, provided
that the IACS threshold used is 42 percent or less.
Request To Extend Compliance Times for Airplanes With Boeing Service
Bulletin 777-54A0015 Incorporated
CAL requests that the AD make a distinction between affected GE-
engine-powered airplanes with and without the incorporation of Boeing
Service Bulletin 777-54A0015, Revision 1, dated March 15, 2002. CAL
states that according to the information in Service Bulletin 777-54-
0021, reports of discolored lower webs and deteriorated thermal
blankets are all from airplanes that did not have Service Bulletin 777-
54A0015 incorporated. CAL notes that Service Bulletin 777-54A0015
provides instructions to modify the cover plate of the Number 1 heat
shield segment to block the through-flow of hot exhaust gas in the heat
shield cavity, and replace the thermal insulation blankets to protect
the area above from heat damage. CAL states that it incorporated these
changes on all affected airplanes in its fleet between 2002 and 2003.
CAL requests/recommends that we extend the compliance time from 12
months to 24 months for airplanes that have incorporated Service
Bulletin 777-54A0015.
We do not agree to extend the compliance time. The incorporation of
Service Bulletin 777-54A0015 on GE-engine-powered airplanes was
intended to prevent elevated temperatures from the primary exhaust from
passing into the strut aft fairing cavity through a gap between the
strut aft fairing heat shield cover plate and the aft fairing lower
web. The incorporation of Service Bulletin 777-54-0021, Revision 1, is
intended to prevent the deterioration of new insulation blankets in the
strut aft fairing. The insulation blankets, located on the bottom side
of the fairing lower web and above the segmented heat shield, are used
to reduce the temperature inside the strut aft fairing. Gaps in the
segmented heat shield allow the engine's primary exhaust to enter the
heat shield cavity. The flow path blockage provided by Service Bulletin
777-54A0015 is entirely separate from the blockage provided by Service
Bulletin 777-54-0021, Revision 1. We consider these two design changes
independent and do not agree with extending the compliance time for
those airplanes having incorporated Service Bulletin 777-54A0015. We
have not revised this AD in this regard.
Clarification of Service Bulletin's Inclusion of Nutplate Inspection
Service Bulletin 777-54-0021, Revision 1, includes in the general
visual inspection for damage of the heat shield casting, a missing or
loose nutplate as one criterion for damage. We consider this additional
criterion a relieving action. Without the nutplate inspection in the
general visual inspection for damage, a missing nutplate would be
discovered during re-installation of the forward-most heat shield when
fasteners would fail to be torqued to the correct torque value. Finding
missing or loose nutplate(s) during the general visual inspection
provides scheduling and economic benefits when compared to the cost of
discovering missing nutplates after heat shield reinstallation.
Clarification of Additional Available Repair Method
Service Bulletin 777-54-0021, Revision 1, also provides more
detailed repair instructions that may be used for repair of conditions
found during the inspections. We have revised paragraph (g) of this AD
to allow repair in accordance with the repair instructions provided by
Service Bulletin 777-54-0021, Revision 1.
Conclusion
We have carefully reviewed the available data, including the
comments received, and determined that air safety and the public
interest require adopting the AD with the changes described previously.
We have determined that these changes will neither increase the
economic burden on any operator nor increase the scope of the AD.
Costs of Compliance
There are about 294 airplanes of the affected design in the
worldwide fleet. This AD will affect about 72 airplanes of U.S.
registry. The actions will take about 9 to 11 work hours per airplane,
depending on engine manufacturer (configuration), at an average labor
rate of $65 per work hour. Required parts would cost about $15,368 to
$16,179 per airplane. Based on these figures, the estimated cost of the
AD for U.S. operators is $1,148,616 to $1,216,368, or $15,953 to
$16,894 per airplane.
Authority for This Rulemaking
Title 49 of the United States Code specifies the FAA's authority to
issue rules on aviation safety. Subtitle I, Section 106, describes the
authority of the FAA Administrator. Subtitle VII, Aviation Programs,
describes in more detail the scope of the Agency's authority.
We are issuing this rulemaking under the authority described in
Subtitle VII, Part A, Subpart III, Section 44701, ``General
requirements.'' Under that section, Congress charges the FAA with
promoting safe flight of civil aircraft in air commerce by prescribing
regulations for practices, methods, and procedures the Administrator
finds necessary for safety in air commerce. This regulation is within
the scope of that authority because it addresses an unsafe condition
that is likely to exist or develop on products identified in this
rulemaking action.
Regulatory Findings
We have determined that this AD will not have federalism
implications under Executive Order 13132. This AD will not have a
substantial direct effect on the States, on the relationship between
the national government and the States, or on the distribution of power
and responsibilities among the various levels of government.
For the reasons discussed above, I certify that this AD:
(1) Is not a ``significant regulatory action'' under Executive
Order 12866;
(2) Is not a ``significant rule'' under DOT Regulatory Policies and
Procedures (44 FR 11034, February 26, 1979); and
(3) Will not have a significant economic impact, positive or
negative, on a substantial number of small entities under the criteria
of the Regulatory Flexibility Act.
We prepared a regulatory evaluation of the estimated costs to
comply with this AD and placed it in the AD docket. See the ADDRESSES
section for a location to examine the regulatory evaluation.
List of Subjects in 14 CFR Part 39
Air transportation, Aircraft, Aviation safety, Incorporation by
reference, Safety.
Adoption of the Amendment
0
Accordingly, under the authority delegated to me by the Administrator,
the FAA amends 14 CFR part 39 as follows:
PART 39--AIRWORTHINESS DIRECTIVES
0
1. The authority citation for part 39 continues to read as follows:
Authority: 49 U.S.C. 106(g), 40113, 44701.
Sec. 39.13 [Amended]
0
2. The Federal Aviation Administration (FAA) amends Sec. 39.13 by
adding the following new airworthiness directive (AD):
[[Page 55729]]
2006-19-12 Boeing: Amendment 39-14769. Docket No. FAA-2005-22874;
Directorate Identifier 2005-NM-173-AD.
Effective Date
(a) This AD becomes effective October 30, 2006.
Affected ADs
(b) None.
Applicability
(c) This AD applies to Boeing Model 777-200 and -300 series
airplanes, certificated in any category; as identified in Boeing
Special Attention Service Bulletin 777-54-0021, Revision 1, dated
March 16, 2006.
Unsafe Condition
(d) This AD results from a report that several discolored
fairing lower webs and some damaged/deteriorated insulation blankets
were found in the aft fairings of engine struts. We are issuing this
AD to prevent cracking of lower webs of the aft fairings, which
could result in flammable hydraulic fluid leaking onto or near an
ignition source, and possibly result in an uncontrollable fire in
the engine strut area.
Compliance
(e) You are responsible for having the actions required by this
AD performed within the compliance times specified, unless the
actions have already been done.
Inspection, Installation, and Replacement Actions
(f) Except as provided by paragraph (g) of this AD: Within 12
months after the effective date of this AD, do the actions specified
in paragraphs (f)(1), (f)(2), (f)(3), and (f)(4) of this AD in
accordance with the Accomplishment Instructions of Boeing Special
Attention Service Bulletin 777-54-0021, Revision 1, dated March 16,
2006.
(1) Do a general visual inspection of the lower web of the aft
fairing for any discoloration and do any related investigative
action.
(2) Do a general visual inspection of the heat shield castings
for any damage (crack(s), dent(s), gouge(s), warpage, fretting, or
missing/loose nutplates).
(3) Install gap cover strips on the heat shield pans.
(4) Replace insulation blankets on the heat shield pans with new
insulation blankets.
Repair Instructions
(g) If any damage, discoloration, heat damage, or crack is found
during any inspection required by this AD: Before further flight, do
all applicable corrective actions in accordance with a method
approved by the Manager, Seattle Aircraft Certification Office
(ACO), FAA, or in accordance with the Accomplishment Instructions of
Boeing Special Attention Service Bulletin 777-54-0021, Revision 1,
dated March 16, 2006.
Previously Accomplished Actions
(h) Actions done before the effective date of this AD in
accordance with Boeing Special Attention Service Bulletin 777-54-
0021, dated June 23, 2005, are acceptable for compliance with the
requirements of paragraph (f) of this AD, except where the service
bulletin does not provide an International Annealed Copper Standard
(ICAS) value for determining the results of the inspection for heat
damage, the maximum acceptable ICAS value is 42 percent.
Alternative Methods of Compliance (AMOCs)
(i)(1) The Manager, Seattle ACO, FAA, has the authority to
approve AMOCs for this AD, if requested in accordance with the
procedures found in 14 CFR 39.19.
(2) Before using any AMOC approved in accordance with 14 CFR
39.19 on any airplane to which the AMOC applies, notify the
appropriate principal inspector in the FAA Flight Standards
Certificate Holding District Office.
(3) An AMOC that provides an acceptable level of safety may be
used for any repair required by this AD, if it is approved by an
Authorized Representative for the Boeing Commercial Airplanes
Delegation Option Authorization Organization who has been authorized
by the Manager, Seattle ACO, to make those findings. For a repair
method to be approved, the repair must meet the certification basis
of the airplane, and the approval must specifically refer to this
AD.
Material Incorporated by Reference
(j) You must use Boeing Special Attention Service Bulletin 777-
54-0021, Revision 1, dated March 16, 2006, to perform the actions
that are required by this AD, unless the AD specifies otherwise. The
Director of the Federal Register approved the incorporation by
reference of this document in accordance with 5 U.S.C. 552(a) and 1
CFR part 51. Contact Boeing Commercial Airplanes, P.O. Box 3707,
Seattle, Washington 98124-2207, for a copy of this service
information. You may review copies at the Docket Management
Facility, U.S. Department of Transportation, 400 Seventh Street SW.,
Room PL-401, Nassif Building, Washington, DC; on the Internet at
https://dms.dot.gov; or at the National Archives and Records
Administration (NARA). For information on the availability of this
material at the NARA, call (202) 741-6030, or go to https://
www.archives.gov/federal_register/code_of_federal_regulations/
ibr_locations.html.
Issued in Renton, Washington, on September 13, 2006.
Kevin M. Mullin,
Acting Manager, Transport Airplane Directorate, Aircraft Certification
Service.
[FR Doc. 06-8122 Filed 9-22-06; 8:45 am]
BILLING CODE 4910-13-P