National Emission Standards for Hazardous Air Pollutants: Miscellaneous Organic Chemical Manufacturing, 40316-40342 [06-5970]
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Federal Register / Vol. 71, No. 135 / Friday, July 14, 2006 / Rules and Regulations
ENVIRONMENTAL PROTECTION
AGENCY
40 CFR Part 63
[EPA–HQ–OAR–2003–0121; FRL–8190–5]
RIN 2060–AM43
National Emission Standards for
Hazardous Air Pollutants:
Miscellaneous Organic Chemical
Manufacturing
Environmental Protection
Agency (EPA).
ACTION: Final rule; amendments.
AGENCY:
SUMMARY: On November 10, 2003, EPA
promulgated national emission
standards for hazardous air pollutants
for miscellaneous organic chemical
manufacturing. Several petitions for
judicial review of the final rule were
filed in the United States Court of
Appeals for the District of Columbia
Circuit. Petitioners expressed concern
with various requirements in the final
rule, including applicability of specific
operations and processes, the leak
detection and repair requirements for
connectors, criteria to define affected
wastewater streams requiring control,
control requirements for wastewater
streams that contain only soluble
hazardous air pollutants, the definition
of ‘‘process condensers,’’ and
recordkeeping requirements for Group 2
batch process vents. In this action, EPA
amends the final rule to address these
issues and to correct inconsistencies
that have been discovered during the
review process.
DATES: Effective Date: July 14, 2006.
ADDRESSES: EPA has established a
docket for this action under Docket ID
No. EPA–HQ–OAR–2003–0121. All
documents in the docket are listed on
the www.regulations.gov Web site.
Although listed in the index, some
information is not publicly available,
e.g., confidential business information
or other information whose disclosure is
restricted by statute. Certain other
material, such as copyrighted material,
is not placed on the Internet and will be
publicly available only in hard copy
form. Publicly available docket
materials are available either
electronically through
www.regulations.gov or in hard copy at
the Air and Radiation Docket, Docket ID
No. EPA–HQ–OAR–2003–0121, EPA/
DC, EPA West, Room B–102, 1301
Constitution Ave., NW., Washington,
DC. The Public Reading Room is open
from 8:30 a.m. to 4:30 p.m., Monday
through Friday, excluding legal
holidays. The telephone number for the
Public Reading Room is (202) 566–1744,
and the telephone number for the Air
and Radiation Docket is (202) 566–1742.
Mr.
Randy McDonald, Office of Air Quality
Planning and Standards, Sector Policies
and Programs Division, Coatings and
Chemicals Group (E143–01), U.S. EPA,
Research Triangle Park, NC 27711,
telephone number: (919) 541–5402, fax
number: (919) 541–0246; e-mail address:
mcdonald.randy@epa.gov.
FOR FURTHER INFORMATION CONTACT:
SUPPLEMENTARY INFORMATION:
Regulated Entities. Categories and
entities potentially regulated by this
action include:
Category
NAICS code 1
Examples of regulated entities
Industry .......................
3251, 3252, 3253, 3254, 3255, 3256, and 3259, with several exceptions.
Producers of specialty organic chemicals, explosives, certain polymers and resins, and certain pesticide intermediates.
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1 North
American Industry Classification System.
This table is not intended to be
exhaustive, but rather provides a guide
for readers regarding entities likely to be
regulated by this action. To determine
whether your facility is regulated by this
action, you should examine the
applicability criteria in 40 CFR 63.2435
of subpart FFFF (national emission
standards for hazardous air pollutants
(NESHAP) for miscellaneous organic
chemical manufacturing). If you have
any questions regarding the
applicability of this action to a
particular entity, consult either the air
permit authority for the entity or your
EPA regional representative as listed in
40 CFR 63.13 of subpart A (General
Provisions).
World Wide Web (WWW). In addition
to being available in the docket, an
electronic copy of the final action will
also available on the WWW through the
Technology Transfer Network (TTN).
Following signature, a copy of the final
action will be posted on the TTN’s
policy and guidance page for newly
proposed or promulgated rules at https://
www.epa.gov/ttn/oarpg/. The TTN
provides information and technology
exchange in various areas of air
pollution control.
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Judicial Review. Under section
307(b)(1) of the Clean Air Act (CAA),
judicial review of the final amendments
is available only by filing a petition for
review in the United States Court of
Appeals for the District of Columbia
Circuit by September 12, 2006. Under
section 307(d)(7)(B) of the CAA, only an
objection to the final amendments that
was raised with reasonable specificity
during the period for public comment
may be raised during judicial review.
Moreover, under section 307(b)(2) of the
CAA, the requirements established by
the final amendments may not be
challenged separately in any civil or
criminal proceedings brought by EPA to
enforce these requirements.
Section 307(d)(7)(B) of the CAA
further provides that ‘‘[o]nly an
objection to a rule or procedure which
was raised with reasonable specificity
during the period for public comment
(including any public hearing) may be
raised during judicial review.’’ This
section also provides a mechanism for
us to convene a proceeding for
reconsideration, ‘‘[i]f the person raising
an objection can demonstrate to the EPA
that it was impracticable to raise such
objection within [the period for public
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comment] or if the grounds for such
objection arose after the period for
public comment (but within the time
specified for judicial review) and if such
objection is of central relevance to the
outcome of the rule.’’ Any person
seeking to make such a demonstration to
us should submit a Petition for
Reconsideration to the Office of the
Administrator, U.S. EPA, Room 3000,
Ariel Rios Building, 1200 Pennsylvania
Ave., NW., Washington, DC 20460, with
a copy to both the person(s) listed in the
preceding FOR FURTHER INFORMATION
CONTACT section, and the Associate
General Counsel for the Air and
Radiation Law Office, Office of General
Counsel (Mail Code 2344A), U.S. EPA,
1200 Pennsylvania Ave., NW.,
Washington, DC 20004.
Organization of This Document. The
information presented in this preamble
is organized as follows:
I. Background
II. Summary of the Final Amendments
A. Applicability
B. Emission Limits, Compliance Options,
and Initial Compliance Requirements
C. Monitoring Requirements
D. Recordkeeping and Reporting
III. Response to Comments
A. Applicability
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B. Requirements for Process Vents
C. Requirements for Wastewater
D. Requirements for Equipment Leaks
E. Initial Compliance Requirements
F. Monitoring Requirements
G. Recordkeeping and Reporting
Requirements
H. Overlap With Other Rules
I. Definitions
J. Miscellaneous Technical Corrections
IV. Statutory and Executive Order Reviews
A. Executive Order 12866: Regulatory
Planning and Review
B. Paperwork Reduction Act
C. Regulatory Flexibility Act
D. Unfunded Mandates Reform Act
E. Executive Order 13132: Federalism
F. Executive Order 13175: Consultation
and Coordination With Indian Tribal
Governments
G. Executive Order 13045: Protection of
Children From Environmental Health
and Safety Risks
H. Executive Order 13211: Actions That
Significantly Affect Energy Supply,
Distribution, or Use
I. National Technology Transfer
Advancement Act
J. Congressional Review Act
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I. Background
On November 10, 2003, we
promulgated NESHAP for miscellaneous
organic chemical (MON) manufacturing
as subpart FFFF of 40 CFR part 63.
Petitions for review of the MON were
filed in the United States Court of
Appeals for the District of Columbia
Circuit by American Chemistry Council,
Eastman Chemical Company, Clariant
LSM (America), Inc., Rohm and Haas
Company, General Electric Company,
Coke Oven Environmental Task Force,
and Lyondell Chemical Company
(collectively ‘‘Petitioners’’).1 These
matters were consolidated into
American Chemical Council, et al. v.
EPA, No. 04–1004, 04–1005, 04–1008,
04–1009, 04–1010, 04–1012, 04–1013
(District of Columbia Circuit). Issues
raised by the petitioners included
applicability of the final rule; leak
detection and repair requirements for
connectors; definitions of process
condenser, continuous process vent,
and Group 1 wastewater; treatment
requirements for wastewater that is
Group 1 only for soluble hazardous air
pollutants (SHAP); recordkeeping for
Group 2 batch process vents; and
notification requirements for Group 2
emission points that become Group 1
emission points. In early October 2005,
the parties signed a settlement
agreement. Pursuant to section 113(g) of
the CAA, notice of the settlement was
1 The Fertilizer Institute and Arteva Specialties S.
‘ar.l also filed petitions for review but voluntarily
withdrew their petitions.
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published in the Federal Register on
October 26, 2005 (70 FR 61814).
On December 8, 2005, we proposed
amendments to subpart FFFF to address
the issues raised by Petitioners and
made other corrections and
clarifications to ensure that the final
rule is implemented as intended. We
received a total of 20 comment letters
from 18 stakeholders. Most of the letters
were from companies that will have
affected sources under subpart FFFF,
three were from industry trade
associations, three were from
environmental consulting firms, and
one was from a law firm on behalf of
some of the petitioners. The final
amendments reflect full consideration of
the petition, and all of the public
comments we received on the proposed
amendments.
II. Summary of the Final Amendments
The final amendments clarify
applicability of subpart FFFF, provide
additional compliance options, modify
initial and continuous compliance
requirements, and simplify
recordkeeping and reporting
requirements. Significant changes are
summarized in the sections below.
Additional clarifications and corrections
are highlighted in Table 1 to this
preamble and in the preamble to the
proposed amendments (70 FR 73098,
December 8, 2005). Collectively, these
provisions will reduce the burden
associated with demonstrating
compliance without affecting emissions
control or the ability of enforcement
agencies to ensure compliance.
A. Applicability
The final amendments exempt carbon
monoxide production and additional
polymer finishing operations from
subpart FFFF. In the definition of the
term ‘‘miscellaneous organic chemical
manufacturing process,’’ the final
amendments clarify the end point of
processes that produce solid products.
B. Emission Limits, Compliance
Options, and Initial Compliance
Requirements
Many of the changes in the final
amendments involve requirements for
process vents. For example, Table 2 in
the amended rule allows floating roof
technology to control batch process vent
emissions from process tanks. The final
amendments also change the definition
of the term ‘‘continuous process vent’’
to include all continuous operations,
not just reactors, air oxidation reactors,
and distillation units. A corresponding
change has been made in the definition
of the term ‘‘surge control vessel.’’
Another change to the definition of the
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term ‘‘continuous process vent’’ requires
determinations of continuous process
vents prior to combination with
emissions from another miscellaneous
organic chemical manufacturing process
unit (MCPU).
Table 3 in the final rule currently
requires control of ‘‘particulate matter
(PM) hazardous air pollutant (HAP)’’
emissions from process vents at new
sources. The amendments replace
requirements for ‘‘PM HAP’’ with
requirements for ‘‘HAP metals.’’ One of
the related changes is that the emissions
threshold above which control is
required has been changed from 400
pounds per year (lb/yr) of PM HAP to
150 lb/yr of HAP metals. Another
change in the amended rule is that
Method 29 of appendix A of 40 CFR part
60 is allowed as an alternative to
Method 5 of appendix A of 40 CFR part
60.
We have amended the definition of
the term ‘‘process condenser’’ to clarify
what it means for a condenser to be
‘‘integral to the MCPU.’’ Under the
current definition, condensers that
receive vapor streams from batch
operations in an MCPU at temperatures
below the boiling or bubble point of the
HAP are not process condensers. The
amended definition includes most of
these condensers, provided they are
capable of and normally used for the
purpose of recovering chemicals for fuel
value, use, or reuse, or for sale for fuel
value, use, or reuse. Exceptions are
provided for condensers that are
considered to be part of recovery
devices.
The final amendments specify
corrected procedures for using specified
equations to calculate uncontrolled
emissions from process condensers. The
revised procedures require
consideration of the condenser exit gas
temperature and composition of the
condensate. Alternatively, uncontrolled
emissions from process condensers may
be estimated based on engineering
assessments under the same conditions
as the final rule currently allows for
estimating emissions directly from the
process vessels. The final amendments
also specify initial compliance
requirements for process condensers.
You must either measure the exhaust
gas temperature and show it is less than
the boiling or bubble point of the
substance in the process vessel or
perform a material balance around the
vessel and condenser to show that at
least 99 percent of the material
vaporized while boiling is condensed.
The final amendments specify that
biofilters are an option for complying
with the 95 percent reduction emission
limit for batch process vents (see Table
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2 to subpart FFFF of part 63). Related
amendments in 40 CFR 63.2460(c)(9)
specify initial and continuous
compliance requirements for biofilters.
A performance test must be conducted
to demonstrate initial compliance.
Either temperature or organic
monitoring devices are required to
demonstrate continuous compliance.
Average temperatures must be
determined if you elect to measure
temperature at several locations in the
biofilter bed. As for other types of
control devices, the amendments related
to biofilters also cross-reference the
testing and continuous parameter
monitoring system(s) (CPMS)
requirements in 40 CFR part 63, subpart
SS.
The final amendments add a
compliance option in Table 3 of subpart
FFFF of 40 CFR part 63 for hydrogen
halide and halogen HAP emissions from
process vents. A halogen atom mass
flow rate emission limit of 0.45
kilograms per hour (kg/hr) is allowed as
an alternative to the current emission
limits that require either a 99 percent
reduction or control to an outlet
concentration limit of 20 parts per
million by volume (ppmv). This mass
emission limit applies to each
individual continuous process vent and
to the collection of all batch process
vents within an MCPU.
The final amendments change several
of the requirements for wastewater. The
concentrations and mass discharge rates
of partially soluble HAP (PSHAP),
SHAP, and total HAP that define a
Group 1 wastewater stream have been
changed. The definition of the term
‘‘point of determination’’ (POD) has
been changed to specify that the point
where effluent is discharged from a
scrubber or other control device is a
POD. Methyl ethyl ketone has been
removed from the list of PSHAP in
Table 8 to subpart FFFF of part 63.2 A
new 40 CFR 63.2485(o) requires the
CPMS records specified in 40 CFR
63.998(c)(1) in addition to the records
specified in 40 CFR 63.147(d) for nonflare control devices. Finally, a new
compliance option is included in 40
CFR 63.2485(n) that allows certain
waste management units in a
biotreatment system to be uncovered if
the wastewater being treated is Group 1
only for SHAP. This option also allows
lift stations with a volume larger than
10,000 gallons to have openings sized as
necessary for proper venting as an
alternative to the currently specified
vent pipe dimensions in 40 CFR
2 MEK has been removed as a result of its removal
from the CAA section 112(b)(1) list of HAP. [70 FR
75047, December 19, 2005]
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63.136(e)(2)(ii)(A). Amendments in 40
CFR 63.2485(n) also added initial
compliance procedures that are specific
to the new compliance option.
For equipment leaks, the final
amendments allow compliance with 40
CFR part 63, subpart H as an alternative
to compliance with either 40 CFR part
63, subpart UU or 40 CFR part 65,
subpart F. The amendments eliminate
the option for existing sources of
complying with 40 CFR part 63, subpart
TT. However, the final amendments also
allow two exceptions to the three
available options. First, for pumps at an
existing affected source, you may elect
to comply with a leak definition of
10,000 parts per million (ppm) as an
alternative to the leak definitions
specified in the cross-referenced rules.
Second, for connectors in gas service or
light liquid service at any affected
source, you may elect to comply with
the requirements for connectors in
heavy liquid service. The final
amendments also specify that benchscale processes are exempt from the
equipment leak requirements.
The final amendments eliminate
reporting requirements for offsite
cleaning and reloading facilities that
control emissions from rail cars and
tank trucks that are used in vapor
balancing for storage tanks at the
affected source. For an offsite cleaning
or reloading facility that is subject to
any other NESHAP under 40 CFR part
63, the final amendments specify that
compliance with the monitoring,
recordkeeping, and reporting
requirements in the other rule
demonstrates compliance with the
requirements in subpart FFFF of 40 CFR
part 63.
Final amendments to 40 CFR 63.2445
clarify that an initial compliance
demonstration must be conducted
within 150 days after any of the
following process changes: A Group 2
emission point becomes a Group 1
emission point, hydrogen halide and
halogen HAP emissions from the sum of
all process vents in a process increase
to more than 1,000 lb/yr, or a small
control device for process vent or
transfer rack emissions becomes a large
control device.
C. Monitoring Requirements
The final amendments include several
changes to the parameter monitoring
requirements specified in 40 CFR
63.2450(k). For halogen scrubbers,
monitoring caustic strength of the
effluent is allowed as an alternative to
measuring pH. If the halogen scrubber
controls emissions only from batch
process vents, the caustic strength or pH
may be measured daily instead of
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continuously. For absorbers that control
organic compounds and use water as the
scrubbing fluid, liquid and gas flow
rates may be monitored instead of the
parameters in the current rule. The
periodic verification option for control
devices that control less than 1 ton per
year of HAP is now allowed for all
control devices, not just those that
control only batch process vents.
D. Recordkeeping and Reporting
The final amendments reduce or
eliminate recordkeeping requirements
in 40 CFR 63.2525(e) for Group 2 batch
process vents. Recordkeeping is
eliminated for Group 2 batch process
vents that are always controlled with
either a flare that meets the
requirements of 40 CFR 63.987 or any
other control device that meets the
requirements for Group 1 batch process
vents, provided the worst-case
conditions for the control device
includes the contribution of all Group 2
batch process vents. Reduced
recordkeeping is allowed if non-reactive
organic HAP is the only HAP in the
process and usage is less than 10,000 lb/
yr or if emissions are less than 1,000 lb/
yr. Estimating uncontrolled organic
HAP emissions is not required if you
demonstrate that non-reactive organic
HAP usage is less than 10,000 lb/yr.
Data and supporting rationale
explaining why non-reactive organic
HAP usage will be less than 10,000 lb/
yr must be included in your notification
of compliance status report.
The final amendments also reduce or
clarify reporting requirements. As
clarification for process changes in 40
CFR 63.2520(e)(10), it should be noted
that a new MCPU is created when a new
product is made which is not part of an
existing family of materials. Process
changes to an existing MCPU such as
the addition of new or different
equipment, use of different feedstock, or
addition of a parallel process may be a
change in the operating scenario, but do
not constitute a new MCPU. The
definition of the term ‘‘batch process
vent’’ has been amended to eliminate
reporting requirements associated with
determinations that emissions from
batch operations have HAP emissions
below the thresholds for batch process
vents. The final amendments eliminate
the requirement in 40 CFR
63.2520(e)(10)(ii)(C) of the final rule to
provide a 60-day advance notification
before batch process vents change from
Group 2 to Group 1. Under the amended
rule, you must document such a change
in status in your notification of
compliance status report in accordance
with 40 CFR 63.2520(e)(10)(i). We
changed 40 CFR 63.2465(b) to specify
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that the results of engineering
assessments used to estimate
uncontrolled hydrogen halide and
halogen HAP emissions are to be
documented in your notification of
compliance status report, not your
precompliance report. Finally, the
amended rule requires operating logs
(and copies of the applicable logs in
compliance reports) only for processes
with batch process vents from batch
operations, not all processes.
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III. Response to Comments
A. Applicability
Comment: Although not directly
related to the proposed amendments,
one commenter expressed concern that,
despite previous attempts at
clarification, a potential for overlap and
conflict between the applicability
provisions in the Miscellaneous Organic
Chemical Manufacturing NESHAP (40
CFR part 63, subpart FFFF) and the
miscellaneous coating manufacturing
NESHAP (40 CFR part 63, subpart
HHHHH) still exists. Based on the rules
as currently written and additional
guidance from EPA (70 FR 25678, May
11, 2005), the commenter understands
that any process that produces a
material that is used as a coating is
subject to 40 CFR part 63, subpart
HHHHH. The commenter has two
concerns with this requirement. First, it
is not clear which rule applies to the
production of materials that have both
coating and non-coating uses. Second,
some coating manufacturing processes
involve traditional chemical
manufacturing operations, including
reactions, which differ significantly
from the processes consisting of mixing
and blending operations that were used
to develop the maximum achievable
control technology (MACT) floor and
regulatory requirements in 40 CFR part
63, subpart HHHHH. On the other hand,
these processes are similar to processes
that were used to develop the MACT
floor and regulatory requirements in 40
CFR part 63, subpart FFFF.
To resolve the conflicts, the
commenter requested that we issue a
separate rulemaking to revise
definitions in the Miscellaneous Coating
Manufacturing NESHAP. The
commenter, in conjunction with other
companies, suggested changes to
definitions in earlier communications
with EPA. If changes are made before
the compliance dates of both rules,
needless effort to prepare and review
precompliance reports for these
situations can be avoided.
Response: We share the commenter’s
concern about the potential for conflict
in applicability determinations. To
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clarify the applicability and eliminate
the conflict, we have proposed changes
to the definition of the term ‘‘coating’’
in the Miscellaneous Coating
Manufacturing NESHAP (71 FR 28639,
May 17, 2006). One of the proposed
changes would clarify that only material
produced by blending, mixing, dilution,
or other formulation operations would
be a coating. Thus, a process that
involves only formulation operations
would be subject to 40 CFR part 63,
subpart HHHHH if the product is a
coating. A second proposed change
would clarify applicability for processes
that involve chemical synthesis or
separation of formulation components
prior to the formulation operations. If
the synthesized or separated material is
stored as an isolated intermediate or
final product prior to use in the
formulation operation, the synthesis or
separation process is subject to 40 CFR
part 63, subpart FFFF. Thus,
applicability of 40 CFR part 63, subpart
FFFF would end with the storage vessel
fed from the synthesis or separation
operation, and 40 CFR part 63, subpart
HHHHH would apply following storage
through final production of the coating.
When the synthesized or separated
component is not stored before use in a
formulation step, the second proposed
change to the definition of the term
‘‘coating’’ would specify that a coating
does not include materials made in
processes where a formulation
component is synthesized by chemical
reaction or separation activity and then
transferred to another vessel (without
storage) where it is formulated to
produce a material used as a coating.
The preamble to these proposed
amendments to the Miscellaneous
Coating Manufacturing NESHAP states
that comments must be received on or
before July 3, 2006.
Comment: One commenter described
how they think several tanks in a
specific miscellaneous organic chemical
manufacturing process would be
classified under the amended rule.
According to the commenter, a molten
material from batch reactors is collected
in tank A. Typically, the material from
tank A is sent to a continuous centrifuge
to remove a catalyst. The catalyst-free
material is then transferred to either
tank B or tank C. Still molten, material
in tanks B and C is either transferred to
rail cars for shipment or used onsite as
feed material for a flaker or pastille
maker. The flaker and pastille maker
operates continuously, except when it is
necessary to switch from one feed tank
to the other. The commenter believes
tank A is a surge control vessel, and
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tanks B and C are either storage tanks or
surge control vessels.
Response: Although this is not the
proper forum for a site-specific
applicability determination, we will
provide a general assessment based on
the limited available information.
Because it is managing the flow of
material into a continuous operation,
tank A is a surge control vessel. Since
the material in tanks B and C is
sometimes sold, these tanks mark the
end of the process, and the tanks are
storage tanks. In this case, the flaker and
pastille maker is a separate process.
The determination would be more
difficult if all of the material in tanks B
and C was used onsite. If material were
sometimes added to and withdrawn
from these tanks simultaneously, then
they would be managing flow to a
continuous operation, and they would
be surge control vessels. On the other
hand, if it could be demonstrated that
the tanks are being used solely for
storage, then the molten material would
be an isolated intermediate, and tanks B
and C would be storage tanks. Note that
in table 1 to this preamble we describe
a change in the final amendments to the
definition of ‘‘isolated intermediates.’’
This change clarifies that storage
equipment for isolated intermediates is
part of the MCPU that produces the
isolated intermediate.
Comment: One commenter thinks
polymer products should not be
regulated as ‘‘volatile organic liquids’’
under either subpart FFFF or other
regulatory programs because they have
very high molecular weights and
negligible vapor pressure.
Response: Processes that produce
certain polymer products are regulated
under 40 CFR part 63, subpart FFFF if
HAP are used in the process. However,
only the HAP are subject to emission
limits. The non-HAP polymer products
themselves are not subject to emission
limits under 40 CFR part 63, subpart
FFFF. The requirements in other
regulatory programs are not addressed
in this response: Because today’s action
deals only with amendments to 40 CFR
part 63, subpart FFFF.
B. Requirements for Process Vents
Comment: The proposed amendments
included an additional compliance
option for batch process vents that
would allow the use of biofilters to
comply with the 95 percent reduction
option. One commenter requested that
this option be made available for
continuous process vents as well. The
commenter realizes that, technically,
biofilters may be used to comply with
the 98 percent reduction option in table
1 to subpart FFFF, but the commenter
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believes this is not feasible with current
biofilter technology. To support his
request, the commenter noted that
biofilters have environmental benefits
relative to the combustion devices they
are likely to supplant. Specifically, both
the consumption of fossil fuels and the
generation of criteria pollutant
emissions would be lower if continuous
process vents are controlled using
biofilters. The commenter also noted
that there is no technological barrier to
using biofilters to control emissions
from continuous operations, and there is
regulatory precedent for their use to
control emissions from continuous
operations (i.e., 40 CFR part 63, subpart
DDDD and subpart UUUU).
Response: We have decided not to
include the requested biofilter option at
this time. Although we agree that
biofilters have some environmental
advantages over combustion devices, we
are concerned that the difference
between 98 percent and 95 percent
reduction in HAP emissions is not offset
by the benefits of reduced fuel use and
criteria pollutant emissions. Analysis of
the offsets was not necessary for batch
process vents because the rule already
included a 95 percent reduction option
before the biofilter option was proposed.
This issue is not closed. We have
initiated a study to investigate the
applicability of biofilters for continuous
process vent emissions from
miscellaneous organic chemical
manufacturing processes. Some of the
things we would like to determine are
as follows. What level of control can be
achieved? Does the level of control vary
for different HAP? What effect do other
emission stream characteristics such as
flow rate and temperature have on the
control efficiency? How much of the
HAP removed from the emission stream
is transferred to wastewater discharges?
How much electricity is needed to run
fans and pumps associated with a
biofilter? How much solid waste is
generated by biofilters, and how must it
be disposed? Using the information
collected, we will also reassess the
environmental impacts of biofilters
versus combustion devices. Depending
on the results, we may decide to
propose some type of biofilter option for
continuous process vents in 40 CFR part
63, subpart FFFF in the future.
Comment: One of the proposed
amendments added a compliance option
for process vents that emit hydrogen
halide and halogen HAP. This option, in
entry 1.b. of Table 3 to subpart FFFF of
40 CFR part 63, would allow
compliance by reducing the ‘‘halogen
atom mass emission rate to ≤0.45
halogen HAP kg/hr by venting through
a closed vent system to a halogen
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reduction device.’’ Three commenters
noted that it is unclear which vents
need to be controlled when the
collective hydrogen halide and halogen
emissions from all vents in a process are
at least 1,000 lb/yr. The commenters
suggested clarifying that the limit
applies to each individual process vent.
According to two of the commenters, if
a stream that is controlled to <0.45 kg/
hr is in compliance, then it seems
logical that any uncontrolled stream
from the process that contains <0.45 kg/
hr should also be in compliance.
Response: Application of the 0.45 kg/
hr limit for hydrogen halide and
halogen HAP differs for batch and
continuous process vents. It applies to
the sum of all batch vents and to each
individual continuous process vent.
This approach is consistent with the
way limits are applied for organic HAP
emissions from batch and continuous
process vents. The language in Table 3
to subpart FFFF of 40 CFR part 63 has
been changed to clarify the
requirements.
Comment: One commenter requested
clarification of the language in 40 CFR
63.2450(o), which currently states that
‘‘you may not use a flare to control
halogenated vent streams or hydrogen
halide and halogen HAP emissions.’’
The commenter is concerned that this
language appears to prohibit all vent
streams with hydrogen halide and
halogen HAP from flares, even if no
control of hydrogen halide and halogen
HAP is required for the stream. To
clarify the paragraph, the commenter
suggests changing it to read as follows:
‘‘You may not use a flare to control
halogenated vent streams or as a control
device for hydrogen halide and halogen
HAP emissions to comply with Table
3.’’
Response: We have changed 40 CFR
63.2450(o) as suggested by the
commenter because the suggested
language is consistent with our intent,
and it may eliminate confusion. If
hydrogen halide and halogen HAP in a
vent stream must be controlled to meet
the emission limits in Table 3 to subpart
FFFF of 40 CFR part 63, then that vent
stream may not be vented to a flare. All
other vent streams that contain
hydrogen halide and halogen HAP may
be vented to a flare. For example, a
continuous process vent stream
containing less than 0.45 kg/hr of
hydrogen halide and halogen HAP
could be sent to the flare.
Comment: Two commenters noted
that the language in entry 1.a of Table
3 to subpart FFFF of 40 CFR part 63
appears to require the use of a single
closed-vent system to convey hydrogen
halide and halogen HAP from all
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process vents in a process to a control
device(s). According to the commenters,
this could be a problem because it is
possible that the process vents within a
process that must be controlled may be
separated by distances that would make
collection into a single closed-vent
system impractical or uneconomical.
The commenters suggested changing the
language to allow for the use of a
‘‘combination of closed-vent systems.’’
Response: We did not intend to force
the use of a single control device (or
series of control devices) for all process
vents within the process. Therefore, we
have changed entries 1.a and 1.b in
Table 3 to subpart FFFF of 40 CFR part
63 to allow venting through ‘‘one or
more closed-vent systems.’’ We also
amended entries 1.a, 1.b, and 1.c in
Table 2 to subpart FFFF of 40 CFR part
63 in the same manner. These changes
provide flexibility to use as many
separate control devices as necessary.
Comment: One commenter requested
clarification of the language in 40 CFR
63.2495(b)(1), which currently specifies
that ‘‘Hydrogen halides that are
generated as a result of combustion
control must be controlled according to
the requirements of 40 CFR 63.994 and
the requirements referenced therein.’’
The commenter is concerned that this
language appears to require the use of
halogen reduction devices regardless of
the halogen atom concentration in the
emission stream that is combusted. This
conflicts with provisions elsewhere in
the rule that require the use of halogen
reduction devices only when
halogenated vent streams are
combusted.
Response: To eliminate the
inconsistency that the commenter
identified, we have amended 40 CFR
63.2495(b)(1) to require control of
hydrogen halides generated by
combustion control only ‘‘if any vent
stream routed to a combustion control is
a halogenated vent stream.’’
Comment: One commenter stated that
regenerative thermal oxidizers (RTO)
should be recognized as a form of
incineration that can be used for control
as long as any combined control system
meets the 98 percent control efficiency
or outlet concentration limit.
Response: RTO are acceptable control
devices under the rule. Nothing in the
rule prohibits their use alone or in
combination with other devices to meet
specified emission limits for organic
HAP.
C. Requirements for Wastewater
Comment: One commenter requested
clarification of the POD for scrubbers.
According to the commenter, the point
where effluent is discharged from a
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scrubber should be a POD, and the
effluent itself should be process
wastewater, only when the scrubber is
used to comply with the emission limits
for process vents. The commenter
suggested adding language like that in
40 CFR 63.1256(a)(1)(iii) of the
Pharmaceuticals Production NESHAP.
Response: We agree with the
commenter that the requirements for
scrubber effluent need to be clarified.
On July 1, 2005, we published direct
final rule amendments (70 FR 38554)
and a parallel proposal (70 FR 38562)
that specified requirements for effluent
from control devices. We later withdrew
these amendments because of adverse
comment (70 FR 51269, August 30,
2005). As a result, the rule is now silent
on the requirements for scrubber
effluent.
We disagree with the commenter’s
assertion that only scrubbers that are
used to meet emission limits for process
vents should have a POD. If a process
operates a few hours per year, it may
have Group 2 batch process vent
emissions with high HAP
concentrations. If such emission streams
are controlled with a scrubber, we
believe that the effluent discharges
should be considered for possible
compliance with wastewater
requirements.
After consideration of the comment
and evaluation of requirements in other
rules, we have decided to resolve the
existing ambiguity by modifying the
definition of ‘‘point of determination’’
in the final amendments. In general, 40
CFR part 63, subpart FFFF references
the wastewater requirements in the
Hazardous Organic NESHAP (HON), 40
CFR part 63, subpart G, including the
POD definition in 40 CFR 63.111.
According to this definition, a POD is
each point where process wastewater
exits the chemical manufacturing
process unit (CMPU) (or MCPU, in the
case of 40 CFR part 63, subpart FFFF).
However, the term does not have the
same meaning under 40 CFR part 63,
subpart FFFF as it does in the HON due
to an unintended consequence created
by the decision to exclude control
devices from the MCPU (whereas they
are part of CMPU under the HON). To
make the application of POD under 40
CFR part 63, subpart FFFF consistent
with their application in the HON, the
final amendments include a
freestanding (i.e., non-cross-referenced)
term ‘‘point of determination’’ in 40
CFR 63.2550(i) of 40 CFR part 63,
subpart FFFF. This revised definition
specifies that a POD is each point where
process wastewater exits the MCPU or
control device.
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As a result of this change, effluent
discharge points from all scrubbers, not
just those that are used to meet emission
limits for process vents, are POD.
Discharge points from other types of
control devices are also POD. The
effluent also is process wastewater, as
under the HON. To determine if the
effluent is subject to requirements for
wastewater, you must determine if it
meets any of the Group 1 wastewater
criteria, just like for other process
wastewater streams.
Comment: Several commenters
requested that methyl ethyl ketone
(MEK) be deleted from the list of PSHAP
in Table 8 to subpart FFFF of 40 CFR
part 63 because MEK was removed from
the list of HAP in the CAA on December
19, 2005 (70 FR 75047). One of the
commenters suggested a separate
rulemaking to address the situation
before the compliance date.
Response: We agree with the
commenters that MEK should no longer
be listed in Table 8 to subpart FFFF of
40 CFR part 63 because MEK has been
removed from the HAP list. Therefore,
we removed MEK from Table 8 to
subpart FFFF of 40 CFR part 63 in the
final rule amendments.
D. Requirements for Equipment Leaks
Comment: One commenter requested
that bench-scale operations be exempt
from the MON just as in the HON at 40
CFR 63.160(f) and 40 CFR 63.190(f), the
Pharmaceuticals Production NESHAP at
40 CFR 63.1255(a)(6), and the Pesticide
Active Ingredient Production NESHAP
at 40 CFR 63.1363(a)(6). The commenter
states that the justification for excluding
bench-scale operations from the other
rules, as stated in the preamble to an
amendment for the HON (60 FR 18071,
April 10, 1995), is equally applicable to
the MON source category.
Response: We agree with the
commenter and have corrected this
oversight by adding an exemption for
bench-scale batch operations in a new
40 CFR 63.2480(d). Although the term
‘‘bench-scale batch operations’’ is
defined in 40 CFR 63.161 of the HON,
we also added the same definition in the
final amendments to 40 CFR 63.2550(i)
because the term is not defined in 40
CFR part 63, subpart UU or in 40 CFR
part 65, subpart A.
Comment: One commenter opposed
the proposed amendments to the
requirements for equipment leaks at
existing sources in Table 6 to subpart
FFFF. These changes would eliminate
the 40 CFR part 63, subpart TT option
for MCPU with no continuous process
vents in favor of a new above-the-floor
option that would require all MCPU to
comply with either 40 CFR part 63,
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subpart UU, or 40 CFR part 65, subpart
F, both modified to allow sensory
monitoring of connectors in place of
Method 21 monitoring.
The commenter stated four objections
to the proposed changes. First, the
commenter does not believe we have
met the statutory requirement to
demonstrate that the costs of the new
option are reasonable, particularly for
equipment in an MCPU with no
continuous process vents. To illustrate
this concern, the commenter provided
information for an example pump and
concluded that the additional cost to
comply with 40 CFR part 63, subpart
UU instead of 40 CFR part 63, subpart
TT could be over $70,000 per ton of
HAP removed.
Second, the commenter disagrees
with our assertion that a consistent set
of options for all MCPU will simplify
applicability because this determination
needs to consider other rules that apply
at the MON facilities. For example, if a
facility with MON batch operations is
also subject to the Organic Liquid
Distribution NESHAP, for which 40 CFR
part 63, subpart TT is a compliance
option, then eliminating the 40 CFR part
63, subpart TT option from the MON
could make applicability more
complicated.
Third, even if the nationwide benefits
of reduced connector monitoring for
continuous operations more than offsets
the additional nationwide burden to
comply with the 40 CFR part 63, subpart
UU for all MCPU, the commenter is
concerned that the offsets are
inequitably distributed. Facilities
primarily engaged in batch chemical
manufacturing would incur additional
costs but receive little or no benefit,
whereas facilities that primarily operate
continuous chemical manufacturing
processes will receive the benefits but
incur little or no cost.
Fourth, the commenter stated that the
new leak detection and repair (LDAR)
options do not appropriately recognize
the difference in potential
environmental impact between batch
and continuous operations. The
commenter noted that, prior to the
amendments, 40 CFR part 63, subpart
FFFF allowed for the fundamental
differences of scale and modes of
operation between continuous and
batch operations by properly allocating
the stringency of equipment leak
requirements. The commenter argued
that the proposed change does neither.
The higher stringency of 40 CFR part 63,
subpart UU is appropriate for large
continuous operations but not for small
batch operations.
Response: In the analysis for the
proposed amendments, the MACT floor
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for all MCPU was an LDAR program
equivalent to the requirements in 40
CFR part 63, subpart TT, and the abovethe-floor option lowered the leak
definition for pumps and valves to the
level specified in 40 CFR part 63,
subpart UU. Although we stand by our
original conclusion that the average
nationwide impacts of the proposed
above-the-floor option are reasonable,
we also share the commenter’s concern
that the benefits and costs are not
distributed equitably among facilities
with different types of operations,
especially when considering the leak
detection and repair program already
implemented at the facility.
Upon closer examination of the
results of the cost analysis, it is clear
that the incremental impacts for pumps
in MCPU that have no continuous
process vents are much more significant
than the impacts for valves in those
same processes and the impacts for
MCPU that have continuous process
vents. To mitigate the excessive burden
for batch operations already in
compliance with 40 CFR part 63,
subpart TT, we have modified the
above-the-floor option to lower the
pump leak definition only for MCPU
with continuous process vents (the
option still lowers the leak definition for
valves in all MCPU). As a result of this
change, the incremental impacts for
both batch and continuous operations
are reasonable. For the final
amendments, we did not change the
language in Table 6 to subpart FFFF of
40 CFR part 63 (i.e., the LDAR programs
in 40 CFR part 63, subpart UU and 40
CFR part 65, subpart F are still the
starting point for all MCPU). However,
new language in 40 CFR 63.2480(b)(5)
and (c)(5) specifies that you may elect
to comply with a leak definition of
10,000 ppm for pumps in light liquid
service in an MCPU that has no
continuous process vents and is part of
an existing source.
In addition to the changes described
above for pumps, the final amendments
also include an additional compliance
option for equipment leaks. Many
facilities with processes that are subject
to 40 CFR part 63, subpart FFFF also
have processes that are subject to the
equipment leak provisions in 40 CFR
part 63, subpart H. The requirements in
40 CFR part 63, subpart H are
substantially similar to the requirements
in 40 CFR part 63, subpart UU.
Therefore, we decided to modify Table
6 of subpart FFFF to 40 CFR part 63 to
allow compliance with 40 CFR part 63,
subpart H as another alternative. This
option provides additional flexibility,
and it may reduce the burden for some
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owners and operators while achieving
the same level of emissions control.
E. Initial Compliance Requirements
1. Design Evaluations
Comment: A proposed amendment to
40 CFR 63.2450(h) would clarify that
the option to conduct a design
evaluation instead of a performance test
for a small control device applies only
to control devices used to control
process vents and transfer racks because
other provisions in the rule already
allow design evaluations for storage
tanks and wastewater. Section
63.2450(h) also references the criteria
for design evaluations in 40 CFR
63.1257(a)(1) of the Pharmaceuticals
Production NESHAP. One commenter
believes it would be preferable to
require compliance with the design
evaluation requirements in 40 CFR
63.985(b) for small control devices used
to meet the emission limits in Tables 1,
3, and 5 to subpart FFFF of 40 CFR part
63, and require compliance with 40 CFR
63.1257(a)(1) only for control devices
used to meet the emission limits
specified in Table 2 to subpart FFFF of
40 CFR part 63. According to the
commenter, referencing the design
evaluation procedures in 40 CFR part
63, subpart SS for the emission types
subject to Tables 1, 3, and 5 to subpart
FFFF of 40 CFR part 63 is appropriate
because the performance test and other
requirements in 40 CFR part 63, subpart
SS also apply to those emission types.
The commenter also recommended
adding the following statement: ‘‘For
continuous process vents the design
evaluation shall be conducted at
maximum representative operating
conditions for the process, unless the
Administrator specifies or approves
alternate operating conditions.’’
Response: Although written in very
different styles, the intent of the design
evaluation requirements in 40 CFR part
63, subpart SS and the Pharmaceuticals
Production NESHAP are essentially the
same, to the extent they overlap. We
decided not to reference both sets of
requirements because we believe it is
clearer to reference only one wherever
possible. We selected the criteria in the
Pharmaceuticals Production NESHAP
because they are slightly more
comprehensive than the procedures in
40 CFR part 63, subpart SS (e.g., they
include criteria for scrubbers and nonregenerative carbon adsorbers).
Furthermore, the language in the
Pharmaceuticals Production NESHAP is
nearly identical to the language in 40
CFR 63.139 of the HON, which 40 CFR
part 63, subpart FFFF references for
wastewater control devices.
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We agree with the commenter’s
suggested clarification regarding the
conditions under which the design
evaluation should be conducted for a
control device that controls continuous
process vents. This language is
borrowed from 40 CFR 63.997(e)(1)(i),
and it will ensure that design
evaluations are conducted under the
same conditions as performance tests. It
also complements the instructions in 40
CFR 63.2460(c)(2)(ii), which specify
conditions under which a design
evaluation should be conducted for a
control device that controls batch
process vents. Thus, we added the
commenter’s suggested language in 40
CFR 63.2450(h). Along these same lines,
we also added a statement specifying
that a design evaluation for a control
device that is used to control transfer
racks must demonstrate that the
required efficiency is achieved during
the reasonably expected maximum
transfer loading rate.
2. Requirements After Process Changes
Comment: Proposed amendments in
40 CFR 63.2445(d), (e), and (f) specify
requirements that apply after various
types of process changes. In each case,
the proposed amendments specify that a
performance test or design evaluation is
required within 150 days of the process
change. Two commenters requested
clarification of the proposed
amendments because they noted that an
initial compliance demonstration does
not always require a performance test or
design evaluation. For example, one
commenter pointed out that no
performance test should be required if
the facility complies with the alternative
standard or routes the emission stream
to a fuel gas system. The other
commenter described a situation where
a performance test should not be
required because a previous test is still
valid. According to this commenter,
when production is scaled up so that
Group 2 batch process vents become
Group 1 batch process vents, production
may be shifted to different equipment
for which initial compliance was
previously demonstrated under worstcase conditions that are not exceeded by
the operating scenario for the new
process. To clarify the amendments, one
commenter suggested replacing the
references to performance tests and
design evaluations with a reference to
‘‘an initial compliance demonstration as
specified in this subpart.’’
Response: Our intent was to require a
performance test or design evaluation
after the specified types of process
changes only when a performance test
or design evaluation would have been
required to demonstrate initial
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compliance if the situation after the
change had existed at the time the
facility first became subject to 40 CFR
part 63, subpart FFFF. The commenters
correctly observed that in some
situations initial compliance can be
demonstrated without a performance
test or design evaluation, or it can be
demonstrated using a previous
performance test. Therefore, we revised
40 CFR 63.2445(d), (e), and (f) in the
final rule amendments to require any
applicable initial compliance
demonstration instead of requiring only
a new performance test or design
evaluation.
3. Calculation of Uncontrolled
Emissions
Comment: One commenter pointed
out that the calculation of HAP
emissions from process condensers
requires knowledge of condensate
receiver composition and condenser exit
gas temperature (or direct knowledge of
exit gas stream composition). In most
cases, data on the condensate
composition is not available. The
commenter stated that typical errors
made in estimating emissions following
process condensers include use of
condenser exit water temperature
instead of exit gas temperature, lack of
an applied material balance, and use of
reactor vessel liquid phase mole fraction
to determine partial pressure of
condensables in the condenser exit gas
(single most common mistake). When
the operator has no knowledge of the
liquid condensate mole fractions, a
material balance must be used to
determine the mole fractions present in
equilibrium with the exiting emission
stream. The commenter provided an
example of a material balance based on
noncondensables for a process operation
involving toluene and xylene. The
commenter further points out that for
process operations where temperature
and pressure are changing, the material
balance may be complex. In summary,
the commenter stated that it is essential
that the noncondensable material
balance be applied in conjunction with
an iterative solution to solve condensate
liquid mole fraction for cases where
liquid composition in the receiver is not
known.
Response: We agree with the
commenter that the required procedures
to calculate uncontrolled emissions
when a vessel is equipped with a
process condenser should be corrected
to reflect the condenser exit gas
temperature and composition of the
condensate. The following assumptions
apply for calculating uncontrolled
emissions from process vent from a
process condenser:
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(1) For all condenser calculations one
would use the condenser exit gas
temperature and pressure as the
reference conditions.
(2) It should be assumed that the
condenser exit vent gas is in
equilibrium with the liquid condensate
which is also leaving the condenser
based on the exit gas temperature.
Therefore, the calculated vapor pressure
for each volatile component in the
condensate would have approximately
the same calculated partial pressure of
the same component in the exit vent gas
from the condenser.
(3) Dalton’s Law would be used to
calculate the partial pressure of the
noncondensable component (air,
nitrogen, * * *) contained in the
condenser exit vent gas. This is where
the sum of all of the partial pressures is
equal to the total system pressure and
the partial pressure of the
noncondensable component would be
calculated by subtracting the sum of all
volatile component vapor pressures
from the total system pressure.
(4) Material balance considerations
should be taken into account for each
component at the condenser. The
amount of each component that enters
the condenser should be approximately
equal to the amount that is calculated to
leave the condenser through the exit
vapor stream and the exit condensate
liquid stream.
(5) The amount of each component
that is emitted from the condenser
should be determined first. The total
HAP that are emitted from the
condenser may then be calculated from
the component emission totals. It is
likely that many of the compounds that
are emitted from the condenser may not
be HAP but would need to be calculated
as part of the overall condenser
solution.
In all but the simplest cases (single
component systems) the solution to the
condenser problem will require a
numerical iteration as part of the basic
procedure. We are changing the
procedures for calculating emissions
from condensers to be as technically
correct as possible. This is important
because uncontrolled emission
estimates are used as a threshold for
requiring installation and operation of
control devices.
Comment: As part of the proposed
amendments, a new paragraph was
added at 40 CFR 63.2460(b)(4) to require
the use of procedures in 40 CFR
63.1257(d)(3)(i)(B) to calculate
uncontrolled batch process vent
emissions from a vessel equipped with
a process condenser. Three commenters
noted that there are some batch process
steps where a process condenser is
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used, but the required equations do not
adequately estimate the emissions. The
commenters cited the following as
examples: intermittent vents from
continuous distillation columns,
maintenance purges, or regenerator
operations. To estimate uncontrolled
emissions for such steps, the
commenters believe 40 CFR part 63,
subpart FFFF should allow the use of
engineering assessments in accordance
with 40 CFR 63.1257(d)(2)(ii) of the
Pharmaceuticals Production NESHAP.
According to one commenter,
engineering assessments also should be
allowed for emission episodes covered
by the equations if the owner or
operator can demonstrate to the
Administrator that those methods are
not appropriate.
Response: We agree with the
commenters that the specified equations
do not address all possible types of
emission episodes from process
condensers, just as they do not address
all possible types of emission episodes
directly from process equipment.
Therefore, we have modified 40 CFR
63.2460(b)(4) in the final amendments
to allow the use of engineering
assessments for types of emission
episodes not covered by the specified
equations. However, the revised
procedure for calculating condenser
emissions will always apply. We also
added the provision that allows
engineering assessments covered by the
equations in 40 CFR 63.1257(d)(3)(i)(B)
if you can demonstrate that those
methods are not appropriate. These
changes make the procedures for
estimating uncontrolled emissions from
process condensers consistent with the
procedures for estimating uncontrolled
emissions directly from process
equipment.
Comment: A proposed amendment in
40 CFR 63.2465(b) clarifies that
uncontrolled hydrogen halide and
halogen HAP emissions may be
estimated using either the equations in
40 CFR 63.1257(d)(2)(i) or an
engineering assessment in accordance
with 40 CFR 63.1257(d)(2)(ii),
whichever is appropriate. One
commenter noted that in order to use an
engineering assessment for emission
episodes covered by the equations, 40
CFR 63.1257(d)(2)(ii) requires a
demonstration that the equations are not
appropriate. The commenter asked if
information to support the
demonstration should be documented in
the notification of compliance status
report.
Response: According to 40 CFR
63.1257(d)(2)(ii)(E), all information
must be documented in the
precompliance report. However, we
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understand that the emission equations
in 40 CFR 63.1257(d)(2)(i) were
developed for organic HAP and decided
that a demonstration that the equations
are not appropriate for hydrogen halide
and halogen HAP emissions would be
an unnecessary burden. Therefore, 40
CFR 63.2465(b) of the final amendments
specifies that the information to support
an engineering assessment for
estimating hydrogen halide and halogen
HAP emissions must be submitted in
the notification of compliance status
report.
F. Monitoring Requirements
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1. Absorbers
Comment: Five commenters objected
to the proposed amendments to the
monitoring requirements for absorbers
in 40 CFR 63.2450(k)(5). These
amendments would require continuous
monitoring of liquid and gas flow, and
records of the liquid-to-gas ratio, in
addition to the monitoring and
recordkeeping required in 40 CFR
63.990(c)(1), 63.993(c)(1), and
63.998(a)(2)(ii)(C). According to the
commenters, the current monitoring
requirements (liquid temperature and
specific gravity) are sufficient to
demonstrate compliance, and they
believe we have not explained why
these requirements are inadequate. They
also noted that there is no precedent for
the proposed monitoring (except for
halogen scrubbers, for which flow
monitoring is already required in 40
CFR 63.994), and it would add
significant burden and cost to
monitoring absorbers. Therefore, the
commenters believe the proposed
amendments should not be finalized.
Response: Our intent was to require
liquid and gas flow monitoring only for
absorbers where water is used as the
scrubbing fluid. As the commenters
pointed out, the rule already requires
this monitoring for halogen scrubbers by
referencing the requirements in 40 CFR
63.994. However, water can also be used
to scrub organic compounds from an
emission stream. We believe the same
monitoring requirements that apply to
halogen scrubbers should also apply to
any other absorber that uses water as the
scrubbing liquid. Therefore, 40 CFR
63.2450(k)(5) in the final amendments
has been revised to require the liquid
and gas flow monitoring only for
absorbers that control organic
compounds and use water as the
scrubbing fluid.
2. Organic Monitoring Devices
Comment: The proposed amendments
added a new 40 CFR 63.2460(c)(9) to
specify requirements for biofilters that
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are used as control devices for batch
process vents. Section 63.2460(c)(9)(iii)
specified requirements for temperature
monitoring devices and organic
monitoring devices. This section also
indicated that general requirements for
continuous emissions monitoring
system(s) (CEMS) are specified in 40
CFR 63.2450(j) and in Table 12 to
subpart FFFF of 40 CFR part 63. The
preamble to the proposed amendments
explained that this rule language means
the quality assurance/quality control
and other requirements for CEMS in
subpart A of 40 CFR part 63 would
apply to organic monitoring devices.
Three commenters disagreed with this
statement. One of the commenters
pointed out that a CEMS must provide
a record of the emissions, whereas an
organic monitoring device is required to
provide an indication of concentration.
As an example, this commenter noted
that the monitored parameter for an
organic monitoring device could be a
calibrated indicator of HAP
concentration such as the millivolts
generated by a concentration sensor.
According to another commenter, the
references to CEMS in the amended
explanations for citations in Table 12 to
subpart FFFF of 40 CFR part 63 should
be applicable only to CEMS that are
used for compliance with the alternative
standard in 40 CFR 63.2505. Thus, the
three commenters recommended
removing the proposed changes from 40
CFR 63.2460(c)(9)(iii), Table 12 to
subpart FFFF of 40 CFR part 63, and all
associated preamble discussions.
Response: The commenters’
interpretation of the differences in
requirements for CEMS and organic
monitoring devices is correct.
Requirements for CEMS were
inappropriately applied to organic
monitoring devices in 40 CFR
63.2460(c)(9)(iii) of the proposed
amendments, and they have been
removed from the final amendments. As
a result of these changes, the use of an
organic monitoring device with a
biofilter is subject to the parameter
monitoring requirements in 40 CFR part
63, subpart SS. All other organic
monitoring devices, except those used
with controls for wastewater systems,
are also subject to the requirements in
40 CFR part 63, subpart SS. Organic
monitoring devices used with controls
for wastewater systems are subject to the
similar parameter monitoring
requirements in 40 CFR part 63, subpart
G of the HON.
We disagree with the comments
regarding the proposed changes in Table
12 to subpart FFFF of 40 CFR part 63.
Nothing in the rule prohibits the use of
a CEMS to monitor pollutant
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concentrations to demonstrate
continuous compliance with a percent
reduction requirement. For example, a
control device might reduce HAP
concentrations to less than 100 ppm.
This would not be enough to
demonstrate compliance with the
alternative standard, but it might be
more than 98 percent reduction. Most
owners and operators in this situation
might choose to comply with the
organic monitoring device provisions
and monitor a parameter like the
millivolts generated by the
concentration sensor. That would be
acceptable. However, you also have the
option to directly monitor the
concentration. We believe that
monitoring the concentration
continuously makes the equipment a
CEMS, and the requirements for CEMS
should apply. The proposed changes to
Table 12 to subpart FFFF of 40 CFR part
63 make it clear that requirements for
CEMS apply anytime a CEMS is used
(i.e., emissions concentrations are
continuously monitored), but they do
not apply to an organic monitoring
device. Thus, the proposed changes to
Table 12 to subpart FFFF of 40 CFR part
63 are retained in the final amendments.
3. Scrubber Monitoring
Comment: Sections 63.994(c) and
63.2450(k)(3) require continuous
monitoring of either pH or caustic
strength in the effluent from halogen
scrubbers. One commenter argued that
the requirement for continuous
monitoring is ‘‘arbitrary and particularly
burdensome to batch operators’’ and
should be changed to daily monitoring
to match the Pharmaceuticals
Production NESHAP and the Pesticide
Active Ingredient Production NESHAP.
Response: We decided to modify 40
CFR 63.2450(k)(3) in the final
amendments to allow daily monitoring
of pH or caustic strength as an
alternative to continuous monitoring for
halogen scrubbers used to control only
batch process vents. This change
minimizes the burden for batch
operations and brings the monitoring
requirements for such operations at
MON sources in line with the
monitoring requirements for batch
operations at pharmaceutical and
pesticide active ingredient (PAI)
sources.
4. Periodic Verification
Comment: Section 63.2460(c)(5) of the
final rule specifies alternative
monitoring provisions, called periodic
verifications, for control devices that
control less than 1.0 ton per year HAP
from batch process vents. One
commenter suggested that the periodic
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verification option should be available
for monitoring control devices that
control emissions from all types of
emission points, not only batch process
vents. To support this suggestion, the
commenter noted that both the
proposed rule (67 FR 16154, April 4,
2002) and the pharmaceuticals
production NESHAP did not limit the
use of the periodic verification
provision to batch process vents.
Response: The purpose of the periodic
verification option is to minimize the
monitoring burden on small operations
that are expected to contribute only a
small fraction of the total emissions. We
agree with the commenter that there is
no need to restrict the option to controls
for batch process operations. As the
commenter noted, the proposed rule
and other rules (pharmaceuticals
production and PAI production) did not
limit the option to controls for batch
process vents. To correct this
inadvertent oversight, the final
amendments move the periodic
verification requirements from 40 CFR
63.2460(c)(5) to 40 CFR 63.2450(k)(6) so
that they will apply to control devices
that control less than 1.0 ton per year of
HAP from any emission points.
jlentini on PROD1PC65 with RULES3
G. Recordkeeping and Reporting
Requirements
1. Wastewater Control Devices
Comment: As part of the proposed
amendments, a new paragraph with
recordkeeping requirements for flare
monitors was added in 40 CFR
63.2485(o)(1). One commenter believes
the proposed provision mistakenly
references requirements for nonflares.
The commenter recommended revising
the proposed language to match the
subpart SS recordkeeping requirements
for flares.
Response: Flares that are used to
control wastewater emissions are
subject to the requirements in 40 CFR
part 63, subpart G of the HON. The
proposed language in 40 CFR
63.2485(o)(1) was added to make the
recordkeeping and reporting
requirements for flares used to control
wastewater systems consistent with the
requirements in 40 CFR 63.998(a)(1)(iii)
of subpart SS. Since proposal of the
amendments we realized that the
proposed language is unnecessary
because 40 CFR 63.147(d)(1) contains
the same recordkeeping requirement,
and Table 20 to subpart G of 40 CFR
part 63 (as referenced from 40 CFR
63.146(e)(1)) contains the same
reporting requirement. Therefore, the
proposed amendments to 40 CFR
63.2485(o)(1) were not included in the
final amendments.
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Comment: According to one
commenter, the proposed 40 CFR
63.2485(o)(2) creates a recordkeeping
conflict for nonflare control devices
used for wastewater emissions. The
section requires compliance with both
40 CFR 63.152(f) of subpart G and 40
CFR 63.998(c)(1) of subpart SS. Because
some of the requirements are not
consistent with each other, the
commenter recommended revising 40
CFR 63.2485(o)(2) to read, ‘‘you must
keep records as specified either in
§ 63.998(c)(1) or § 63.152(f) in addition
to the other records required in
§ 63.147(d).’’
Response: We disagree with the
suggested change. Section 63.152(f)
specifies requirements such as the
frequency of monitoring measurements,
procedures for developing daily or other
average values, and the amount of time
records must be kept. These procedures
would overlap with procedures in 40
CFR 63.998(b), but subpart FFFF does
not reference 40 CFR 63.998(b) for
wastewater control devices. On the
other hand, 40 CFR 63.998(c)(1) requires
records of information such as
calibration results, periods when the
CPMS is inoperative, and the
occurrence and duration of startup,
shutdown, and malfunction of CPMS.
For a source subject to the HON,
comparable records may be required by
40 CFR 63.103, but this section of the
HON is not referenced from 40 CFR part
63, subpart FFFF. Therefore, we
retained the proposed requirement in
the final amendments so that the same
CPMS monitoring records are required
for non-flare control devices regardless
of the emission point that is controlled.
2. Operating Logs
Comment: As part of the proposed
amendments, §§ 63.2520(e)(5)(ii)(C),
63.2520(e)(5)(iii)(K), and 63.2525(c)
were modified to require operating logs
only for ‘‘processes with batch vents.’’
The preamble to the proposed
amendments also stated that operating
logs are not needed for processes that
consist entirely of continuous
operations. Two commenters agree with
the preamble language, but they noted
that the proposed rule language still
requires operating logs for continuous
operations with intermittent emissions
because these operations fit the
definition of ‘‘batch vents.’’ Therefore,
the commenters recommended changing
the proposed language to refer to batch
‘‘operations.’’
Response: As the commenters noted,
by referring to ‘‘processes with batch
vents,’’ the proposed rule language did
not fully accomplish our goal as stated
in the proposal preamble because
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continuous operations with intermittent
emissions are defined as batch process
vents. Therefore, 40 CFR
63.2520(e)(5)(ii)(C), 63.2520(e)(5)(iii)(K),
and 63.2525(c) were revised in the final
amendments to require operating logs
only for ‘‘processes with batch process
vents from batch operations.’’
3. Frequency of Recordkeeping
Calculations for Group 2 Batch Process
Vents
Comment: Sections 63.2520(e)(2) and
(3) of the proposed amendments
specified recordkeeping requirements
for MCPU with Group 2 batch process
vents for which you documented that
the amount of non-reactive HAP used is
less than 10,000 lb/yr or the
uncontrolled organic HAP emissions are
less than 1,000 lb/yr. These sections
also require you to calculate daily
rolling annual sums of either the nonreactive HAP usage or number of
batches operated. Data may be
accumulated for up to a month, and all
calculations for each day in the month
may be performed at one time. One
commenter requested that these daily
rolling annual sums be changed to
monthly rolling annual sums.
According to the commenter,
calculations on a daily basis will add to
the compliance burden because a new
system would be needed to ensure that
production is assigned to the correct
day. Of particular concern to the
commenter is how to comply when a
batch operates for longer than 1 day.
The commenter believes that new
procedures will need to be developed to
arbitrarily assign products to individual
days during the batch cycle. On the
other hand, the commenter pointed out
that many facilities already have
monthly recordkeeping systems in place
under their title V permits, and these
systems include procedures to ensure
that the monthly data is complete and
accurate.
The commenter also argued that the
daily calculations would not provide
better information than monthly
calculations. According to the
commenter, the purpose of both
procedures is to ‘‘track emissions from
processes that are well below the Group
1 process vent standards,’’ and a
monthly sum would ensure this
threshold was not exceeded.
Response: We rejected the suggestion
to change the rolling annual sums from
a daily to monthly basis for several
reasons. First, daily calculation of the
annual usage or number of batches is
consistent with the basis for the 10,000
lb/yr emission threshold for Group 1
batch process vents. Less frequent
calculations increases the potential that
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short-term fluctuations and periods of
non-compliance will be masked.
Second, usage at 10,000 lb/yr is not
necessarily ‘‘well below’’ the Group 1
emission threshold of 10,000 lb/yr. For
example, usage may nearly equal batch
process vent emissions for a process that
consists of little more than a batch
reactor. Third, we are not persuaded
that the burden to collect data for daily
calculations will be significantly
different than collecting data for
monthly calculations. The fundamental
information about production and HAP
usage that would be collected for
monthly calculations most likely would
be developed on a batch or daily basis.
Handling data for processes that take
more than one day also should not be
difficult. Any consistent procedure
should be acceptable. For example, your
system could account for each batch on
the day the batch is completed.
Similarly, the amount of non-reactive
HAP used in each batch could be
assigned to the day the batch is
completed, or you could elect to define
some procedure to assign a percentage
of the total usage to each day over
which the process operated.
jlentini on PROD1PC65 with RULES3
H. Overlap With Other Rules
Comment: The proposed amendments
modified provisions in 40 CFR
63.2535(k) that are intended to
minimize the burden of complying with
equipment leak requirements when both
40 CFR part 63, subpart FFFF and
another rule apply to the same process.
The first sentence in this section
specifies that an owner or operator may
elect to comply with only 40 CFR part
63, subpart FFFF for equipment that is
part of the affected source under 40 CFR
part 63, subpart FFFF and is also subject
to either 40 CFR part 60, subpart VV or
40 CFR part 61, subpart V. If an owner
or operator elects this method of
compliance, the proposed second
sentence requires all organic
compounds, minus methane and ethane,
to be considered as if they were HAP.
One commenter noted that in this
context the second sentence is
unnecessary because all of the
equipment described by the first
sentence must be in HAP service.
However, the commenter believes that
this section also should allow sources to
apply the requirements in 40 CFR part
63, subpart FFFF to equipment in an
MCPU that is subject to 40 CFR part 60,
subpart VV or 40 CFR part 61, subpart
V, but is not subject to 40 CFR part 63,
subpart FFFF. The commenter notes
that this requirement in conjunction
with the proposed second sentence
would make sense, and together these
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provisions would be consistent with 40
CFR 63.160(c) of the HON.
Response: Our intent with the
proposed amendments was to include
provisions in 40 CFR 63.2435(k) that are
consistent with the provisions in 40
CFR 63.160(c) of the HON. We
inadvertently neglected to include the
first sentence from 40 CFR 63.160.
Therefore, the final amendments to 40
CFR 63.2535(k) include the additional
sentence as suggested by the commenter
to make the provisions consistent with
the provisions in 40 CFR 63.160(c).
Comment: Section 63.2535(c)
specifies provisions that are intended to
minimize the compliance burden when
40 CFR part 63, subpart FFFF and
another rule (either 40 CFR part 60,
subpart Kb or 40 CFR part 61, subpart
Y) apply to the same storage tank. One
commenter requested that this section
be revised to include provisions similar
to those for equipment leaks in 40 CFR
63.2535(k). The commenter believes
such provisions would simplify
compliance for storage tanks that are
assigned to an MCPU but are not subject
to the storage tank requirements in 40
CFR part 63, subpart FFFF because they
contain little or no HAP. According to
the commenter, such flexibility is
provided in the HON.
Response: Although a storage tank
with little or no HAP may be subject to
40 CFR part 60, subpart Kb or 40 CFR
part 61, subpart Y and also be assigned
to an MCPU, there is essentially no
overlap because no requirements in 40
CFR part 63, subpart FFFF apply to such
a tank. This situation is similar to that
for shared storage tanks that are
assigned to a process unit that is subject
to one rule but is also used with a
process unit that is subject to another
rule. Unlike the situation for equipment
leaks, we believe any reduction in
burden achieved by complying with 40
CFR part 63, subpart FFFF for storage
tanks in an MCPU that are not subject
to requirements in 40 CFR part 63,
subpart FFFF would be negligible.
Furthermore, the HON does not include
the provisions described by the
commenter. Therefore, we have decided
not to amend 40 CFR 63.2435(c) as
suggested by the commenter.
I. Definitions
1. Miscellaneous Organic Chemical
Manufacturing Process
Comment: As part of the amendments,
the definition of ‘‘miscellaneous organic
chemical manufacturing process’’ in 40
CFR 63.2550(i) was changed to specify
an endpoint to processes that
manufacture solid products. One
commenter concurred with the concept
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of defining an end point for such
processes. However, the commenter is
concerned that the proposed definition
could be misapplied on polymer
production processes that have no dryer
and no extruder or die-plate. The
commenter explained that their solidstate polymerization process for
polyethylene terephthalate (PET)
operates without any of this equipment.
The finished polymer is discharged
from the reactors as a coarse, ready-touse powder. Without clarification, the
commenter is concerned that the
proposed definition conceivably
extends the PET process into the
subsequent film manufacturing process,
which would conflict with previous
guidance EPA has provided regarding
the applicability of 40 CFR part 63,
subpart FFFF. To clarify this situation,
the commenter suggested the endpoint
for solid-state polymerization processes
be ‘‘at the container or vessel used to
collect or store the reacted polymer if
subsequent drying is not required and
the polymer is in a form amenable to its
intended manufacturing purpose.’’
Response: We agree with the
commenter that the proposed definition
needs to be modified to clarify the
endpoint of a solid-state polymerization
process that does not include a dryer.
We believe the reactor is the appropriate
end of such a process, provided there
are no HAP removal steps following the
reactor. This point is comparable to the
end points specified for other processes
that manufacture solid products. The
definition in the final amendments has
been revised to reflect this decision.
Comment: In addition to the proposed
endpoint described above for processes
that produce solid products, one
commenter thinks the miscellaneous
organic chemical manufacturing process
definition also should specify an
endpoint for processes that produce
liquid products. The commenter cited
acrylic polymer manufacturing
processes as examples of processes for
which an endpoint is needed.
According to the commenter, after the
polymerization reaction, the product is
an emulsion of polymer solids in water,
and the residual HAP monomer
concentration generally is low. The
commenter suggested that EPA could
establish an option that would exempt
from regulation all processing steps after
the point where the residual HAP
monomer falls below some reasonable
threshold concentration. The
commenter pointed to the 5 weight
percent HAP option in the
Miscellaneous Coating Manufacturing
NESHAP as a good example.
Response: This comment is similar to
several comments on the original
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proposed rule. The earlier commenters
wanted the rule to exempt processing
steps where the HAP content is less
than 5 weight percent or HAP is present
only as an impurity. In our response to
those comments (see docket item No.
EPA–HQ–OAR–2003–0121–0036), we
explained that the rule includes
numerous applicability cutoffs and
exemptions that we think are sufficient.
For example, equipment leak
requirements do not apply to equipment
that contains or contacts fluid that is
less than 5 percent organic HAP by
weight. Storage tanks are not subject to
requirements if the stored material has
a maximum true vapor pressure less
than 6.9 kilopascals. Emissions from
transfer operations are exempt if the
rack-weighted average partial pressure
of organic HAP is less than 1.5 pounds
per square inch absolute. Emissions
from many continuous process
operations are exempt if the HAP
content is less than 0.005 weight
percent, and emissions from other
continuous operations and batch
operations are exempt if the HAP
concentration is less than 50 ppm. In
addition, continuous process vents are
exempt from some or all requirements if
the total resource effectiveness, which is
inversely related to the HAP emission
rate, is greater than 1.9 or 5.0,
respectively. Batch process vents are
exempt from all but some recordkeeping
requirements if the total organic HAP
emissions from the collection of all
batch vents in the process are less than
10,000 lb/yr. Strictly speaking, all
Group 1 batch process vents are subject
to control, regardless of their emission
rate, but vents with low emission rates
may not actually have to be controlled
if the control or recovery from other
vents in the process meets the overall
reduction requirement. All of these
exemption levels are based directly or
depend on concentration of HAP.
Furthermore, they were all developed as
part of the MACT floor.
Although our earlier response did not
address the issue of emulsions (or
dispersions), we do not believe this
should have any bearing on the
exemption levels because such fluids
are managed the same as other liquids.
Finally, the 5 weight percent option in
the Miscellaneous Coating
Manufacturing NESHAP is not
comparable or relevant to this
discussion. That 5 percent limit was
based on a determination that reducing
the HAP content of existing HAP-based
coating products to less than 5 percent
would achieve comparable reductions to
the MACT floor. A similar analysis is
not feasible for miscellaneous organic
chemical manufacturing processes.
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Therefore, we do not believe an
additional exemption level is needed,
and we have not created an exemption
as suggested by the commenter.
2. Continuous Process Vent
Comment: Two commenters strongly
objected to the proposed changes
introduced in the new item 7 in the
definition of the term ‘‘continuous
process vent.’’ The proposed language
specified, in part, that ‘‘when a gas
stream that originates as a continuous
flow from a continuous operation is
combined with gas streams from other
process operations [], the determination
of whether the gas stream is a
continuous process vent must be made
prior to the combination of the gas
streams.’’ One of the commenter’s
concerns was that the proposed changes
will alter how some vents are handled
under the HON and other NESHAP
because the proposed language is not
confined to gas streams from MCPU. For
example, emission streams from batch
operations within a HON process
(which are batch process vents under 40
CFR part 63, subpart FFFF) that are
combined with emissions from
continuous operations within the HON
process should not affect the point at
which a continuous process vent is
determined under the HON.
The commenters also believe the
proposed regulatory language is far
more expansive than needed to satisfy
our stated reason for the change in the
preamble, which they noted was to meet
our intent that continuous process vents
and batch process vents be separate,
distinct streams. According to the
commenters, only the mixing of
potential continuous process vents with
Group 2 process vents needs to be
addressed because the rule is already
clear that anything mixed with Group 1
batch process vents must be controlled.
Furthermore, mixing potential
continuous process vents with any other
types of emission streams is already
addressed by the referenced language in
40 CFR 63.107 of the HON and is
consistent with the database used to
determine the MACT floor for
continuous process vents. As a result,
both commenters strongly
recommended revising the proposed
language to minimize differences from
the continuous process vent provisions
in the HON.
Response: We agree with the
commenter’s assessment that several
changes are needed to avoid confusion
over the regulatory status of continuous
process vents. First, the proposed
language should have specified that the
continuous operations of interest were
only those in MCPU because we did not
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intend to affect determinations under
other rules. After reconsideration, we
also decided that there is no need to
address the combination of potential
continuous process vents and batch
process vents. As the commenters
pointed out, if a combined stream
includes Group 1 batch process vents,
the combined stream must be controlled
as required for the Group 1 batch
process vents. However, note that when
Group 2 batch process vent emissions
are combined with emissions from
potential continuous process vents, the
recordkeeping requirements for the
Group 2 batch process vents still apply.
In addition, by referring only to other
process operations in the proposed
language, we were trying to indicate that
continuous process vent determinations
could be downstream of the point where
emissions from continuous process
operations combine with emissions
from storage tanks, wastewater systems,
or other sources, consistent with 40 CFR
63.107.
Although our discussion in the
preamble to the proposed amendments
neglected to explain it, a related
objective of the proposed language was
to ensure that separate determinations
are made for emissions from each
MCPU. This concept is not part of the
provisions in 40 CFR 63.107, and we
continue to believe that it is important
because it is consistent with the data
used to develop the MACT floor for
continuous process vents. Therefore, in
the final amendments, we have revised
item 7 in the definition of ‘‘continuous
process vent’’ to specify that separate
determinations are required for the
emissions from each MCPU, even if
emission streams from two or more
MCPU are combined.
3. Continuous Operation
Comment: One commenter believes
the definition of the term ‘‘continuous
operation’’ should allow for the
interruption of product flow during a
switch from one feed tank to another if
the materials are similar in nature. The
commenter described a situation where
a flaker or pastille maker is fed from
either of two storage tanks. The
commenter noted that the flaker and
pastille maker equipment operates
continuously, except when switching
from one feed tank to the other.
Response: We have not changed the
definition in the final rule because the
rule already allows you to consider an
operation to be a continuous operation
even if there are periodic breaks in
operation. We think the commenter may
be misinterpreting the definition of
‘‘batch operation.’’ Although this
definition says a batch operation
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involves intermittent or discontinuous
feed, it also says addition of raw
material and withdrawal of product do
not occur simultaneously in a batch
operation. Both conditions must be met
to be a batch operation. Thus, even
though there may be a break in
operation when switching from one feed
tank to another, as long as material is
being added and withdrawn
simultaneously while it is in operation,
it is a continuous operation.
Comment: One commenter expressed
concern that in our discussion of
changes to the definition of ‘‘continuous
process vent,’’ we appeared to conclude
that all atmospheric dryers are
continuous operations with continuous
process vents. The preamble stated that
many atmospheric dryers ‘‘have
emission characteristics that are
sufficiently similar to other continuous
process vents in our database such that
they should be included in the
definition of ‘‘continuous process
vents.’’ The commenter argued that
atmospheric dryers used in batch
specialty chemical manufacturing are
substantively dissimilar to continuous
process vents because emissions vary
with time as a function of the batch
cycle. Therefore, the commenter
requested that we clarify that
atmospheric dryer vents can be either
batch or continuous process vents and
that the classification is determined by
an evaluation of the emission
characteristics of the vent.
Response: The commenter is correct.
Some atmospheric dryers are
continuous operations with continuous
process vents and others are batch
operations with batch process vents. We
did not mean to imply otherwise. As
part of our analysis of the MACT floor
for continuous process vents, we
determined the characteristics of
controlled dryers in both our
continuous process database and batch
process database. We confirmed that
some of these dryers were continuous
operations. Other dryers with controlled
emissions were confirmed to be batch
operations, and these were excluded
from our analysis of continuous process
vents.
4. Process Condenser and Recovery
Device
Comment: Two commenters believe
the proposed definition of the term
‘‘process condenser’’ is too expansive.
The proposed definition reads as
follows:
Process condenser means a condenser
whose primary purpose is to recover material
as an integral part of an MCPU. A primary
condenser or condensers in series are
considered to be integral to the MCPU if they
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are capable of and normally used for the
purpose of recovering chemicals for fuel
value (i.e., net positive heating value), use,
reuse or for sale for fuel value, use, or reuse.
All condensers recovering condensate from
an MCPU at or above the boiling point or all
condensers in line prior to a vacuum source
are considered process condensers.
One of the commenters recommended
modifying the definition to clarify that
a condenser is not ‘‘integral to the
process’’ if the condenser was intended
to be a control device and it can be
demonstrated that the process could
technically or economically operate
without it. This commenter described a
situation where several condensers are
used in a process to recover materials
from gas streams. Condensate from these
condensers is collected in single vessel
and later reused in the process.
Displaced gases from the collection
vessel are routed through another
condenser. Even though the final
condenser recovers small amounts of
material that are re-used, the commenter
does not think it should be a process
condenser.
The second commenter requested
changes that would allow condensers to
be considered an integral part of
recovery devices. According to the
commenter, if HAP are to be recovered
from a vapor stream that is at a
temperature below their bubble point,
condensation must be involved at some
point. For example, condensation may
be necessary to dehumidify a vent
stream before it enters a carbon
adsorber. The commenter suggested two
ways that the rule could be modified to
allow condensers to be part of recovery
devices. One way would be to modify
the definition of the term ‘‘process
condenser’’ to exclude condensers that
meet the conditions of the second
sentence of the proposed definition if
those condensers also receive an
emission stream that is below its bubble
point, and they are located prior to any
recovery device that is not a condenser.
Alternatively, the commenter suggested
editing the definition of the term
‘‘recovery device’’ to delete condensers
from the list of examples of equipment
that may be recovery devices, and
indicate that the remaining examples of
recovery devices include any integral
condensation equipment.
Response: As discussed in the
preamble to the proposed amendments,
the main purpose of proposing a new
definition was to align the requirements
in the rule with the data that were used
to develop the MACT floor for batch
process vents. The final rule referenced
the definition of ‘‘process condenser’’ in
the Pharmaceuticals Production
NESHAP. According to this definition, a
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condenser is a process condenser only
if it supports a vapor-to-liquid phase
change for periods of source equipment
operation that are above the boiling or
bubble point of substances at the liquid
surface. Petitioners objected to this
definition because they explained that it
is inconsistent with the way industry
representatives interpreted the term
when they reported uncontrolled
emissions in response to our
information collection request (ICR) in
1997. They indicated that companies
considered condensers to be integral to
a process whenever condensate was
returned to the process or used for fuel
value, even if the inlet gas stream was
at a temperature below the boiling or
bubble point of the corresponding
liquid. Thus, the final rule requires
determination of uncontrolled
emissions at different points than had
been used in the processes that formed
the basis for the MACT floor and the
10,000 lb/yr uncontrolled emissions
threshold for Group 1 batch process
vents.
To align the rule with the data
provided in the ICR responses, we
developed the proposed definition as
shown above. One consequence of this
definition is that it will reduce the
number of condensers that can be used
to comply with the 95 percent reduction
recovery device option because
designation as a process condenser is
intended to preclude the recovery
option. After considering the comments
and review of the data, we have decided
that the proposed definition is more
expansive than it needs to be to address
the issue raised by the petitioners. None
of the 44 processes in the project data
base that were used to establish the
10,000 lb/yr threshold for Group 1 batch
process vents was controlled with a
non-condenser recovery device.
Therefore, we believe that condensers
can be considered as part of a recovery
device if they are followed by a device
that is clearly a recovery device, and the
condenser is needed for the proper
functioning of the downstream recovery
device. Rather than leave this
determination open to subjective
determinations, we decided to specify
such exceptions to the process
condenser definition in the definition
itself. These situations involve
condensers that remove moisture in
order to prevent icing in a following
condenser, remove moisture that would
negatively affect adsorption capacity in
a following carbon adsorber, or remove
high molecular weight organic
compounds or other organic compounds
prior to a carbon adsorber if those
compounds would be difficult to
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remove during regeneration of the
carbon.
In the preamble to the proposed
amendments, we noted that the
proposed definition of ‘‘process
condenser’’ makes the concept of
recovering chemicals with a condenser
the same regardless of whether the vent
is associated with a batch unit operation
or a continuous unit operation. This was
our intent, and, in addition, the
recovery device definition also needs to
be modified to allow recovery of
chemicals for fuel value by devices
associated with continuous process
vents. To correct this oversight, the
recovery device definition in the final
amendments has been changed to allow
equipment that is associated with
continuous process vents to be a
recovery device when it recovers
chemicals for fuel value. The final
definition retains the intent of the
original definition for recovery devices
that are used to reduce emissions from
batch process vents; this equipment
must recover chemicals to be reused in
a process on site.
Finally, all of the changes described
above have created a conflict between
the definition of ‘‘process condenser’’
and ‘‘recovery device.’’ Both definitions
refer to recovery of chemicals for fuel
value, use, or reuse. Thus, a condenser
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could meet both definitions. However, a
process condenser is part of the MCPU
and can not be considered a control
device to meet the 95 percent control
alternative in table 2.
J. Miscellaneous Technical Corrections
We have made several changes
throughout subpart FFFF to correct
inconsistencies that have been
discovered during the review processes.
Other editorial changes have also been
made to improve clarity. These changes
are described in Table 1 in this
preamble.
TABLE 1.—MISCELLANEOUS TECHNICAL CORRECTIONS TO 40 CFR PART 63, SUBPART FFFF
Section of subpart FFFF
Description of correction
40 CFR 63.2435(b)(2) and 63.2525(e)(1)(i) ........
Replaced the word ‘‘produces’’ with the word ‘‘generates’’ to clarify that generation of any
HAP, not only HAP that are an intended product, makes the MCPU subject to 40 CFR part
63, subpart FFFF.
1. Redesignated paragraphs (d), (e), and (f) as paragraphs (e)(1), (2), and (3).
2. Reserved paragraph (d).
3. Added a new paragraph (f) to clarify flare compliance assessment procedures. Section
63.11(b)(6) of the General Provisions contains alternative procedures for flares that control
hydrogen emissions. The alternative procedures are not included in 40 CFR part 63, subpart SS. The new provisions in paragraph (f) clarify that the alternative in the General Provisions is available under 40 CFR part 63, subpart FFFF.
Offsite cleaning and reloading facilities must control emissions from tank trucks and railcars
that are used in vapor balancing for storage tanks at the affected source. The final amendments include these new paragraphs to specify that such facilities may comply with the
monitoring, recordkeeping, and reporting requirements in other applicable rules in 40 CFR
part 63 as an alternative to the requirements in subpart FFFF. These changes make the requirements consistent with parallel requirements in 40 CFR part 63, subpart GGG.
Replaced ‘‘Fbio’’ with ‘‘fbio.’’
Replaced incorrect reference to 40 CFR 63.2535(i)(1) with correct reference to 40 CFR
63.2535(l)(1).
Restored references to 40 CFR part 63, subpart UU that were mistakenly removed in the proposed amendments.
Replaced the undefined term ‘‘Group 2 batches’’ with the defined term ‘‘Group 2 batch process vents.’’
Added reference to terms defined in section 63.2 of 40 CFR part 65, subpart F.
Did not finalize proposed amendment that mistakenly removed this paragraph.
Restored reference to 40 CFR 63.1020, which was mistakenly removed in the proposed
amendments.
1. Added definitions for the term ‘‘emission point’’.
2. Added a sentence to the definition of ‘‘isolated intermediate’’ to clarify that the storage
equipment is part of the process that produces the isolated intermediate, not a process that
uses the isolated intermediate as a raw material. The new sentence also clarifies that isolated intermediate storage equipment is not subject to the storage tank assignment procedures in 40 CFR 63.2445(d).
Removed the extraneous word ‘‘with’’ from item 1.a.
Replaced references to 40 CFR 63.984 with references to 40 CFR 63.982(d). 40 CFR
63.982(d) not only references 40 CFR 63.984, but it also makes it clear that requirements
for boilers and process heaters do not apply to fuel gas systems.
40 CFR 63.2450(d), (e), and (f) ..........................
40 CFR 63.2470(e)(2)(i)
63.2535(a)(2).
and
(ii)
and
40 CFR 63.2485(n)(2)(iv)(B) ...............................
40 CFR 63.2520(d)(2)(ix) ....................................
40 CFR 63.2520(e)(9) and 63.2525(a) ...............
40 CFR 63.2525(e)(1)(iii) ....................................
40 CFR 63.2550(b) .............................................
40 CFR 63.2550(c) ..............................................
40 CFR 63.2550(i) introductory text ....................
40 CFR 63.2550(i) ..............................................
Table 3 ................................................................
Tables 4 and 5 ....................................................
IV. Statutory and Executive Order
Reviews
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A. Executive Order 12866: Regulatory
Planning and Review
Under Executive Order 12866 (58 FR
51735, October 4, 1993), EPA must
determine whether the regulatory action
is ‘‘significant’’ and, therefore, subject to
Office of Management and Budget
(OMB) review and the requirements of
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the Executive Order. The Executive
Order defines ‘‘significant regulatory
action’’ as one that is likely to result in
a rule that may:
(1) Have an annual effect on the
economy of $100 million or more or
adversely affect in a material way the
economy, a sector of the economy,
productivity, competition, jobs, the
environment, public health or safety, or
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State, local, or tribal governments or
communities;
(2) Create a serious inconsistency or
otherwise interfere with an action taken
or planned by another agency;
(3) Materially alter the budgetary
impact of entitlement, grants, user fees,
or loan programs or the rights and
obligations of recipients thereof; or
(4) Raise novel legal or policy issues
arising out of legal mandates, the
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President’s priorities, or the principles
set forth in the Executive Order.
It has been determined that this rule
is not a ‘‘significant regulatory action’’
under the terms of Executive Order
12866 and is therefore not subject to
OMB review.
B. Paperwork Reduction Act
This action does not impose any new
information collection burden. The final
amendments give owners and operators
options to some requirements. For
example, biofilters are allowed as an
option to meet the emission limit for
batch process vents. Other changes may
result in a minor reduction in the
burden. For example, one option allows
an owner or operator to conduct sensory
monitoring as an alternative to
instrument monitoring of connectors.
Another change eliminates the
requirement to include data and results
from an engineering assessment of
emissions from batch operations in the
precompliance report if the HAP
concentration is determined to be less
than 50 ppmv. Since all of these
changes are either options or have the
potential to result in minor reductions
in the information collection burden,
the ICR has not been revised.
OMB has previously approved the
information collection requirements
contained in the existing regulations (40
CFR part 63, subpart FFFF) under the
provisions of the Paperwork Reduction
Act, 44 U.S.C. 3501 et seq., and has
assigned OMB control number 2060–
0533 (EPA ICR number 1969.02). A copy
of the OMB approved ICR may be
obtained from Susan Auby, Collection
Strategies Division; U.S. EPA (2822T);
1200 Pennsylvania Ave., NW.,
Washington, DC 20460, or by calling
(202) 566–1672. Include the ICR or OMB
number in any correspondence.
Burden means the total time, effort, or
financial resources expended by persons
to generate, maintain, retain, or disclose
or provide information to or for a
Federal agency. This includes the time
needed to review instructions; develop,
acquire, install, and utilize technology
and systems for the purposes of
collecting, validating, and verifying
information, processing and
maintaining information, and disclosing
and providing information; adjust the
existing ways to comply with any
previously applicable instructions and
requirements; train personnel to be able
to respond to a collection of
information; search data sources;
complete and review the collection of
information; and transmit or otherwise
disclose the information.
An agency may not conduct or
sponsor, and a person is not required to
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respond to, a collection of information
unless it displays a currently valid OMB
control number. The OMB control
numbers for EPA’s regulations are listed
in 40 CFR part 9.
C. Regulatory Flexibility Act
EPA has determined that it is not
necessary to prepare a regulatory
flexibility analysis in connection with
the final rule amendments.
For purposes of assessing the impacts
of the final rule amendments on small
entities, small entity is defined as: (1) A
small business ranging from up to 500
employees to up to 1,000 employees,
depending on the NAICS code; (2) a
small governmental jurisdiction that is a
government of a city, county, town,
school district, or special district with a
population of less than 50,000; or (3) a
small organization that is any not-forprofit enterprise that is independently
owned and operated and is not
dominant in its field. The maximum
number of employees to be considered
a small business for each NAICS code is
shown in the preamble to the proposed
rule (67 FR 16178).
After considering the economic
impacts of the final rule amendments on
small entities, EPA has concluded that
this action will not have a significant
economic impact on a substantial
number of small entities. In determining
whether a rule has a significant
economic impact on a substantial
number of small entities, the impact of
concern is any significant adverse
economic impact on small entities,
since the primary purpose of the
regulatory flexibility analyses is to
identify and address regulatory
alternatives ‘‘which minimize any
significant economic impact of the
proposed rule on small entities.’’ 5
U.S.C. 603 and 604. Thus, an agency
may conclude that a rule will not have
a significant economic impact on a
substantial number of small entities if
the rule relieves regulatory burden, or
otherwise has a positive economic effect
on all of the small entities subject to the
rule. The final amendments include
additional compliance options for
process tanks, batch process vents,
equipment leaks, and SHAP-containing
wastewater that provide small entities
with greater flexibility to comply with
the standards. Other amendments
potentially reduce the recordkeeping
and reporting burden. We have therefore
concluded that the final rule
amendments will relieve regulatory
burden for all small entities.
D. Unfunded Mandates Reform Act
Title II of the Unfunded Mandates
Reform Act (UMRA) of 1995, Public
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Law 104–4, establishes requirements for
Federal agencies to assess the effects of
their regulatory actions on State, local,
and tribal governments and the private
sector. Under section 202 of the UMRA,
EPA generally must prepare a written
statement, including a cost-benefit
analysis, for proposed and final rules
with ‘‘Federal mandates’’ that may
result in expenditures to State, local,
and tribal governments, in the aggregate,
or to the private sector, of $100 million
or more in any 1 year. Before
promulgating an EPA rule for which a
written statement is needed, section 205
of the UMRA generally requires EPA to
identify and consider a reasonable
number of regulatory alternatives and
adopt the least-costly, most costeffective, or least-burdensome
alternative that achieves the objectives
of the rule. The provisions of section
205 do not apply when they are
inconsistent with applicable law.
Moreover, section 205 allows EPA to
adopt an alternative other than the least
costly, most cost-effective, or least
burdensome alternative if the
Administrator publishes with the final
rule an explanation why that alternative
was not adopted. Before EPA establishes
any regulatory requirements that may
significantly or uniquely affect small
governments, including tribal
governments, it must have developed
under section 203 of the UMRA a small
government agency plan. The plan must
provide for notifying potentially
affected small governments, enabling
officials of affected small governments
to have meaningful and timely input in
the development of EPA regulatory
proposals with significant Federal
intergovernmental mandates, and
informing, educating, and advising
small governments on compliance with
the regulatory requirements.
The EPA has determined that the final
amendments do not contain a Federal
mandate that may result in expenditures
of $100 million or more for State, local,
and tribal governments, in the aggregate,
or the private sector in any 1 year. The
maximum total annual costs of the final
rule for any year was estimated to be
about $75 million, and the final
amendments do not add new
requirements that would increase that
cost. Thus, the final amendments are
not subject to the requirements of
sections 202 and 205 of the UMRA. In
addition, the final amendments contain
no regulatory requirements that might
significantly or uniquely affect small
governments because they contain no
requirements that apply to such
governments or impose obligations
upon them. Therefore, the final
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amendments are not subject to the
requirements of section 203 of the
UMRA.
E. Executive Order 13132: Federalism
Executive Order 13132 (64 FR 43255,
August 10, 1999), requires EPA to
develop an accountable process to
ensure ‘‘meaningful and timely input by
State and local officials in the
development of regulatory policies that
have federalism implications.’’ ‘‘Policies
that have federalism implications’’ is
defined in the Executive Order to
include regulations that have
‘‘substantial direct effects on the States,
on the relationship between the national
government and the States, or on the
distribution of power and
responsibilities among the various
levels of government.’’
The final rule amendments do not
have federalism implications. They will
not have substantial direct effects on the
States, on the relationship between the
national government and the States, or
on the distribution of power and
responsibilities among the various
levels of government, as specified in
Executive Order 13132. None of the
affected facilities are owned or operated
by State or local governments. Thus,
Executive Order 13132 does not apply
to the final rule amendments.
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F. Executive Order 13175: Consultation
and Coordination With Indian Tribal
Governments
Executive Order 13175 (65 FR 67249,
November 9, 2000), requires EPA to
develop an accountable process to
ensure ‘‘meaningful and timely input by
tribal officials in the development of
regulatory policies that have tribal
implications.’’ The final rule
amendments do not have tribal
implications, as specified in Executive
Order 13175. The final rule
amendments provide an owner or
operator with several additional options
for complying with the emission limits
and other requirements in the rule.
Therefore, the final rule amendments
will not have substantial direct effects
on tribal governments, on the
relationship between the Federal
government and Indian tribes, or on the
distribution of power and
responsibilities between the Federal
government and Indian tribes. Thus,
Executive Order 13175 does not apply
to the final amendments.
G. Executive Order 13045: Protection of
Children From Environmental Health
and Safety Risks
Executive Order 13045 (62 FR 19885,
April 23, 1997) applies to any rule that:
(1) Is determined to be ‘‘economically
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significant’’ as defined under Executive
Order 12866, and (2) concerns an
environmental health or safety risk that
EPA has reason to believe may have a
disproportionate effect on children. If
the regulatory action meets both criteria,
EPA must evaluate the environmental
health or safety effects of the planned
rule on children, and explain why the
planned regulation is preferable to other
potentially effective and reasonably
feasible alternatives considered by the
Agency.
EPA interprets Executive Order 13045
as applying only to those regulatory
actions that are based on health or safety
risks, such that the analysis required
under section 5–501 of the Executive
Order has the potential to influence the
regulation. The final amendments are
not subject to the Executive Order
because they are based on technology
performance and not on health or safety
risks.
H. Executive Order 13211: Actions That
Significantly Affect Energy Supply,
Distribution, or Use
The final rule amendments do not
constitute a ‘‘significant energy action’’
as defined in Executive Order 13211,
‘‘Actions Concerning Regulations That
Significantly Affect Energy Supply,
Distribution, or Use’’ (66 FR 28355, May
22, 2001) because they are not likely to
have a significant adverse effect on the
supply, distribution, or use of energy.
The final amendments include
additional compliance options that
provide affected sources with greater
flexibility to comply with the standards.
Further, we have concluded that the
final rule amendments are not likely to
have any adverse energy effects.
I. National Technology Transfer and
Advancement Act
As noted in the proposed rule,
Section 12(d) of the National
Technology Transfer and Advancement
Act (NTTAA) of 1995, Public Law No.
104–113, 12(d) (15 U.S.C. 272 note)
directs EPA to use voluntary consensus
standards (VCS) in its regulatory
activities unless to do so would be
inconsistent with applicable law or
otherwise impractical. VCS are
technical standards (e.g., materials
specifications, test methods, sampling
procedures, and business practices) that
are developed or adopted by VCS
bodies. The NTTAA directs EPA to
provide Congress, through OMB,
explanations when the Agency does not
use available and applicable VCS.
During the rulemaking, the EPA
conducted searches to identify VCS in
addition to EPA test methods referenced
by the final rule. The search and review
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40331
results have been documented and
placed in the docket for the NESHAP
(Docket EPA–HQ–OAR–2003–0121).
The final amendments do not require
the use of any additional technical
standards beyond those cited in the
final rule. Therefore, EPA is not
considering the use of any additional
VCS for the final amendments.
J. Congressional Review Act
The Congressional Review Act, 5
U.S.C. 801, et seq., as added by the
Small Business Regulatory Enforcement
Fairness Act of 1996, generally provides
that before a rule may take effect, the
agency promulgating the rule must
submit a rule report, which includes a
copy of the rule, to each House of the
Congress and to the Comptroller General
of the United States. EPA will submit a
report containing the final rule
amendments and other required
information to the United States Senate,
the United States House of
Representatives, and the Comptroller
General of the United States prior to
publication of the final rule
amendments in the Federal Register. A
major rule cannot take effect until 60
days after it is published in the Federal
Register. This action is not a ‘‘major
rule’’ as defined by 5 U.S.C. 804(2). The
final rule amendments are effective on
July 14, 2006.
List of Subjects in 40 CFR Part 63
Environmental protection,
Administrative practice and procedure,
Air pollution control, Hazardous
substances, Intergovernmental relations,
Reporting and recordkeeping
requirements.
Dated: June 23, 2006.
Stephen L. Johnson,
Administrator.
For the reasons stated in the preamble,
title 40, chapter I, part 63 of the Code
of the Federal Regulations is amended
as follows:
I
PART 63—[AMENDED]
1. The authority citation for part 63
continues to read as follows:
I
Authority: 42 U.S.C. 7401, et seq.
Subpart FFFF—[Amended]
2. Section 63.2435 is amended by:
a. Revising ‘‘product transfer racks’’ to
read ‘‘transfer racks’’ in paragraph (b)
introductory text;
I b. Revising paragraphs (b)(1)(i),
(b)(1)(ii), and (b)(2);
I c. Revising paragraph (c) introductory
text;
I d. Revising paragraph (c)(4); and
I
I
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e. Adding new paragraph (c)(7) to read
as follows:
I
§ 63.2435 Am I subject to the requirements
in this subpart?
*
*
*
*
*
(b) * * *
(1) * * *
(i) An organic chemical(s) classified
using the 1987 version of SIC code 282,
283, 284, 285, 286, 287, 289, or 386,
except as provided in paragraph (c)(5) of
this section.
(ii) An organic chemical(s) classified
using the 1997 version of NAICS code
325, except as provided in paragraph
(c)(5) of this section.
*
*
*
*
*
(2) The MCPU processes, uses, or
generates any of the organic HAP listed
in section 112(b) of the CAA or
hydrogen halide and halogen HAP, as
defined in § 63.2550.
*
*
*
*
*
(c) The requirements in this subpart
do not apply to the operations specified
in paragraphs (c)(1) through (7) of this
section.
*
*
*
*
*
(4) Fabricating operations (such as
spinning or compressing a solid
polymer into its end use); compounding
operations (in which blending, melting,
and resolidification of a solid polymer
product occur for the purpose of
incorporating additives, colorants, or
stabilizers); and extrusion and drawing
operations (converting an already
produced solid polymer into a different
shape by melting or mixing the polymer
and then forcing it or pulling it through
an orifice to create an extruded
product). An operation is not exempt if
it involves processing with HAP solvent
or if an intended purpose of the
operation is to remove residual HAP
monomer.
*
*
*
*
*
(7) Carbon monoxide production.
*
*
*
*
*
I 3. Section 63.2445 is amended by:
I a. Revising paragraph (b) and the first
sentence in paragraph (c); and
I b. Adding new paragraphs (d), (e), and
(f) to read as follows:
§ 63.2445 When do I have to comply with
this subpart?
jlentini on PROD1PC65 with RULES3
*
*
*
*
*
(b) If you have an existing source on
November 10, 2003, you must comply
with the requirements for existing
sources in this subpart no later than
May 10, 2008.
(c) You must meet the notification
requirements in § 63.2515 according to
the dates specified in that section and
in subpart A of this part 63. * * *
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(d) If you have a Group 2 emission
point that becomes a Group 1 emission
point after the compliance date for your
affected source, you must comply with
the Group 1 requirements beginning on
the date the switch occurs. An initial
compliance demonstration as specified
in this subpart must be conducted
within 150 days after the switch occurs.
(e) If, after the compliance date for
your affected source, hydrogen halide
and halogen HAP emissions from
process vents in a process increase to
more than 1,000 lb/yr, or HAP metals
emissions from a process at a new
affected source increase to more than
150 lb/yr, you must comply with the
applicable emission limits specified in
Table 3 to this subpart and the
associated compliance requirements
beginning on the date the emissions
exceed the applicable threshold. An
initial compliance demonstration as
specified in this subpart must be
conducted within 150 days after the
switch occurs.
(f) If you have a small control device
for process vent or transfer rack
emissions that becomes a large control
device, as defined in § 63.2550(i), you
must comply with monitoring and
associated recordkeeping and reporting
requirements for large control devices
beginning on the date the switch occurs.
An initial compliance demonstration as
specified in this subpart must be
conducted within 150 days after the
switch occurs.
I 4. Section 63.2450 is amended by:
I a. Removing and reserving paragraph
(d);
I b. Revising paragraphs (e) and (f);
I c. Revising paragraph (h);
I d. Revising paragraph (k) introductory
text, paragraph (k)(3), paragraph (k)(4)
introductory text, and paragraph
(k)(4)(i); and
I e. Adding new paragraphs (k)(4)(iv),
(k)(5), and (k)(6) to read as follows:
§ 63.2450 What are my general
requirements for complying with this
subpart?
*
*
*
*
*
(d) [Reserved]
(e) Requirements for control devices.
(1) Except when complying with
§ 63.2485, if you reduce organic HAP
emissions by venting emissions through
a closed-vent system to any combination
of control devices (except a flare) or
recovery devices, you must meet the
requirements of § 63.982(c) and the
requirements referenced therein.
(2) Except when complying with
§ 63.2485, if you reduce organic HAP
emissions by venting emissions through
a closed-vent system to a flare, you must
meet the requirements of § 63.982(b)
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and the requirements referenced
therein.
(3) If you use a halogen reduction
device to reduce hydrogen halide and
halogen HAP emissions from
halogenated vent streams, you must
meet the requirements of § 63.994 and
the requirements referenced therein. If
you use a halogen reduction device
before a combustion device, you must
determine the halogen atom emission
rate prior to the combustion device
according to the procedures in
§ 63.115(d)(2)(v).
(f) Requirements for flare compliance
assessments.
(1) As part of a flare compliance
assessment required in § 63.987(b), you
have the option of demonstrating
compliance with the requirements of
§ 63.11(b) by complying with the
requirements in either § 63.11(b)(6)(i) or
§ 63.987(b)(3)(ii).
(2) If you elect to meet the
requirements in § 63.11(b)(6)(i), you
must keep flare compliance assessment
records as specified in paragraphs
(f)(2)(i) and (ii) of this section.
(i) Keep records as specified in
§ 63.998(a)(1)(i), except that a record of
the heat content determination is not
required.
(ii) Keep records of the flare diameter,
hydrogen content, exit velocity, and
maximum permitted velocity. Include
these records in the flare compliance
report required in § 63.999(a)(2).
*
*
*
*
*
(h) Design evaluation. To determine
the percent reduction of a small control
device that is used to comply with an
emission limit specified in Table 1, 2, 3,
or 5 to this subpart, you may elect to
conduct a design evaluation as specified
in § 63.1257(a)(1) instead of a
performance test as specified in subpart
SS of this part 63. You must establish
the value(s) and basis for the operating
limits as part of the design evaluation.
For continuous process vents, the
design evaluation must be conducted at
maximum representative operating
conditions for the process, unless the
Administrator specifies or approves
alternate operating conditions. For
transfer racks, the design evaluation
must demonstrate that the control
device achieves the required control
efficiency during the reasonably
expected maximum transfer loading
rate.
*
*
*
*
*
(k) Continuous parameter monitoring.
The provisions in paragraphs (k)(1)
through (6) of this section apply in
addition to the requirements for
continuous parameter monitoring
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system (CPMS) in subpart SS of this part
63.
*
*
*
*
*
(3) As an alternative to continuously
measuring and recording pH as
specified in §§ 63.994(c)(1)(i) and
63.998(a)(2)(ii)(D), you may elect to
continuously monitor and record the
caustic strength of the effluent. For
halogen scrubbers used to control only
batch process vents you may elect to
monitor and record either the pH or the
caustic strength of the scrubber effluent
at least once per day.
(4) As an alternative to the inlet and
outlet temperature monitoring
requirements for catalytic incinerators
as specified in § 63.988(c)(2) and the
related recordkeeping requirements
specified in § 63.998(a)(2)(ii)(B)(2) and
(c)(2)(ii), you may elect to comply with
the requirements specified in
paragraphs (k)(4)(i) through (iv) of this
section.
(i) Monitor and record the inlet
temperature as specified in subpart SS
of this part 63.
*
*
*
*
*
(iv) Recording the downstream
temperature and temperature difference
across the catalyst bed as specified in
§ 63.998(a)(2)(ii)(B)(2) and (b)(2)(ii) is
not required.
(5) For absorbers that control organic
compounds and use water as the
scrubbing fluid, you must conduct
monitoring and recordkeeping as
specified in paragraphs (k)(5)(i) through
(iii) of this section instead of the
monitoring and recordkeeping
requirements specified in
§§ 63.990(c)(1), 63.993(c)(1), and
63.998(a)(2)(ii)(C).
(i) You must use a flow meter capable
of providing a continuous record of the
absorber influent liquid flow.
(ii) You must determine gas stream
flow using one of the procedures
specified in § 63.994(c)(1)(ii)(A) through
(D).
(iii) You must record the absorber
liquid-to-gas ratio averaged over the
time period of any performance test.
(6) For a control device with total
inlet HAP emissions less than 1 tpy, you
must establish an operating limit(s) for
a parameter(s) that you will measure
and record at least once per averaging
period (i.e., daily or block) to verify that
the control device is operating properly.
You may elect to measure the same
parameter(s) that is required for control
devices that control inlet HAP
emissions equal to or greater than 1 tpy.
If the parameter will not be measured
continuously, you must request
approval of your proposed procedure in
the precompliance report. You must
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identify the operating limit(s) and the
measurement frequency, and you must
provide rationale to support how these
measurements demonstrate the control
device is operating properly.
*
*
*
*
*
I 5. Section 63.2460 is amended by:
I a. Revising paragraph (b) introductory
text and paragraphs (b)(1), (b)(2), and
(b)(3);
I b. Redesignating paragraph (b)(4) as
paragraph (b)(5) and revising
‘‘paragraph (b)(4)(i), (ii), or (iii)’’ to read
‘‘paragraph (b)(5)(i), (ii), or (iii)’’ in
redesignated paragraph (b)(5)
introductory text;
I c. Adding new paragraphs (b)(4),
(b)(6), and (b)(7);
I d. Revising paragraph (c) introductory
text, paragraph (c)(1), paragraph
(c)(2)(iii), and the first sentence in
paragraph (c)(2)(v);
I e. Removing and reserving paragraph
(c)(5), and
I f. Adding new paragraphs (c)(8) and
(c)(9) to read as follows:
§ 63.2460 What requirements must I meet
for batch process vents?
*
*
*
*
*
(b) Group status. If a process has
batch process vents, as defined in
§ 63.2550, you must determine the
group status of the batch process vents
by determining and summing the
uncontrolled organic HAP emissions
from each of the batch process vents
within the process using the procedures
specified in § 63.1257(d)(2)(i) and (ii),
except as specified in paragraphs (b)(1)
through (7) of this section.
(1) To calculate emissions caused by
the heating of a vessel without a process
condenser to a temperature lower than
the boiling point, you must use the
procedures in § 63.1257(d)(2)(i)(C)(3).
(2) To calculate emissions from
depressurization of a vessel without a
process condenser, you must use the
procedures in § 63.1257(d)(2)(i)(D)(10).
(3) To calculate emissions from
vacuum systems for the purposes of this
subpart, the receiving vessel is part of
the vacuum system, and terms used in
Equation 33 to 40 CFR part 63, subpart
GGG, are defined as follows:
Psystem = absolute pressure of the
receiving vessel;
Pi = partial pressure of the HAP
determined at the exit temperature
and exit pressure conditions of the
condenser or at the conditions of
the dedicated receiver;
Pj = partial pressure of condensables
(including HAP) determined at the
exit temperature and exit pressure
conditions of the condenser or at
the conditions of the dedicated
receiver;
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MWHAP = molecular weight of the HAP
determined at the exit temperature
and exit pressure conditions of the
condenser or at the conditions of
the dedicated receiver.
(4) To calculate uncontrolled
emissions when a vessel is equipped
with a process condenser, you must use
the procedures in § 63.1257(d)(3)(i)(B),
except as specified in paragraphs
(b)(4)(i) through (vii) of this section.
(i) You must determine the flowrate of
gas (or volume of gas), partial pressures
of condensables, temperature (T), and
HAP molecular weight (MWHAP) at the
exit temperature and exit pressure
conditions of the condenser or at the
conditions of the dedicated receiver.
(ii) You must assume that all of the
components contained in the condenser
exit vent stream are in equilibrium with
the same components in the exit
condensate stream (except for
noncondensables).
(iii) You must perform a material
balance for each component.
(iv) For the emissions from gas
evolution, the term for time, t, must be
used in Equation 12 to 40 CFR part 63,
subpart GGG.
(v) Emissions from empty vessel
purging shall be calculated using
Equation 36 to 40 CFR part 63, subpart
GGG and the exit temperature and exit
pressure conditions of the condenser or
the conditions of the dedicated receiver.
(vi) You must conduct an engineering
assessment as specified in
§ 63.1257(d)(2)(ii) for each emission
episode that is not due to vapor
displacement, purging, heating,
depressurization, vacuum operations,
gas evolution, air drying, or empty
vessel purging. The requirements of
paragraphs (b)(3) through (4) of this
section shall apply.
(vii) You may elect to conduct an
engineering assessment if you can
demonstrate to the Administrator that
the methods in § 63.1257(d)(3)(i)(B) are
not appropriate.
*
*
*
*
*
(6) You may change from Group 2 to
Group 1 in accordance with either
paragraph (b)(6)(i) or (ii) of this section.
You must comply with the requirements
of this section and submit the test report
in the next Compliance report.
(i) You may switch at any time after
operating as Group 2 for at least 1 year
so that you can show compliance with
the 10,000 pounds per year (lb/yr)
threshold for Group 2 batch process
vents for at least 365 days before the
switch. You may elect to start keeping
records of emissions from Group 2 batch
process vents before the compliance
date. Report a switch based on this
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provision in your next compliance
report in accordance with
§ 63.2520(e)(10)(i).
(ii) If the conditions in paragraph
(b)(6)(i) of this section are not
applicable, you must provide a 60-day
advance notice in accordance with
§ 63.2520(e)(10)(ii) before switching.
(7) As an alternative to determining
the uncontrolled organic HAP emissions
as specified in § 63.1257(d)(2)(i) and (ii),
you may elect to demonstrate that nonreactive organic HAP are the only HAP
used in the process and non-reactive
HAP usage in the process is less than
10,000 lb/yr. You must provide data and
supporting rationale in your notification
of compliance status report explaining
why the non-reactive organic HAP usage
will be less than 10,000 lb/yr. You must
keep records of the non-reactive organic
HAP usage as specified in
§ 63.2525(e)(2) and include information
in compliance reports as specified in
§ 63.2520(e)(5)(iv).
(c) Exceptions to the requirements in
subparts SS and WW of this part 63 are
specified in paragraphs (c)(1) through
(9) of this section.
(1) Process condensers. Process
condensers, as defined in § 63.2550(i),
are not considered to be control devices
for batch process vents. You must
determine whether a condenser is a
control device for a batch process vent
or a process condenser from which the
uncontrolled HAP emissions are
evaluated as part of the initial
compliance demonstration for each
MCPU and report the results with
supporting rationale in your notification
of compliance status report.
(2) * * *
(iii) As an alternative to conducting a
performance test or design evaluation to
demonstrate initial compliance with a
percent reduction requirement for a
condenser, you may determine
controlled emissions using the
procedures specified in
§ 63.1257(d)(3)(i)(B) and paragraphs
(b)(3) through (4) of this section.
*
*
*
*
*
(v) If a process condenser is used for
any boiling operations, you must
demonstrate that it is properly operated
according to the procedures specified in
§ 63.1257(d)(2)(i)(C)(4)(ii) and
(d)(3)(iii)(B), and the demonstration
must occur only during the boiling
operation. * * *
*
*
*
*
*
(8) Terminology. When the term
‘‘storage vessel’’ is used in subpart WW
of this part 63, the term ‘‘process tank,’’
as defined in § 63.2550(i), applies for
the purposes of this section.
(9) Requirements for a biofilter. If you
use a biofilter to meet either the 95
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percent reduction requirement or outlet
concentration requirement specified in
Table 2 to this subpart, you must meet
the requirements specified in
paragraphs (c)(9)(i) through (iv) of this
section.
(i) Operational requirements. The
biofilter must be operated at all times
when emissions are vented to it.
(ii) Performance tests. To demonstrate
initial compliance, you must conduct a
performance test according to the
procedures in § 63.997 and paragraphs
(c)(9)(ii)(A) through (D) of this section.
The design evaluation option for small
control devices is not applicable if you
use a biofilter.
(A) Keep up-to-date, readily
accessible continuous records of either
the biofilter bed temperature averaged
over the full period of the performance
test or the outlet total organic HAP or
TOC concentration averaged over the
full period of the performance test.
Include these data in your notification
of compliance status report as required
by § 63.999(b)(3)(ii).
(B) Record either the percent
reduction of total organic HAP achieved
by the biofilter determined as specified
in § 63.997(e)(2)(iv) or the concentration
of TOC or total organic HAP determined
as specified in § 63.997(e)(2)(iii) at the
outlet of the biofilter, as applicable.
(C) If you monitor the biofilter bed
temperature, you may elect to use
multiple thermocouples in
representative locations throughout the
biofilter bed and calculate the average
biofilter bed temperature across these
thermocouples prior to reducing the
temperature data to 15 minute (or
shorter) averages for purposes of
establishing operating limits for the
biofilter. If you use multiple
thermocouples, include your rationale
for their site selection in your
notification of compliance status report.
(D) Submit a performance test report
as specified in § 63.999(a)(2)(i) and (ii).
Include the records from paragraph
(c)(9)(ii)(B) of this section in your
performance test report.
(iii) Monitoring requirements. Use
either a biofilter bed temperature
monitoring device (or multiple devices)
capable of providing a continuous
record or an organic monitoring device
capable of providing a continuous
record. Keep records of temperature or
other parameter monitoring results as
specified in § 63.998(b) and (c), as
applicable. General requirements for
monitoring are contained in § 63.996. If
you monitor temperature, the operating
temperature range must be based on
only the temperatures measured during
the performance test; these data may not
be supplemented by engineering
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assessments or manufacturer’s
recommendations as otherwise allowed
in § 63.999(b)(3)(ii)(A). If you establish
the operating range (minimum and
maximum temperatures) using data
from previous performance tests in
accordance with § 63.996(c)(6),
replacement of the biofilter media with
the same type of media is not
considered a process change under
§ 63.997(b)(1). You may expand your
biofilter bed temperature operating
range by conducting a repeat
performance test that demonstrates
compliance with the 95 percent
reduction requirement or outlet
concentration limit, as applicable.
(iv) Repeat performance tests. You
must conduct a repeat performance test
using the applicable methods specified
in § 63.997 within 2 years following the
previous performance test and within
150 days after each replacement of any
portion of the biofilter bed media with
a different type of media or each
replacement of more than 50 percent (by
volume) of the biofilter bed media with
the same type of media.
I 6. Section 63.2465 is amended by
revising the section heading, paragraph
(b), and paragraph (d) to read as follows:
§ 63.2465 What requirements must I meet
for process vents that emit hydrogen halide
and halogen HAP or HAP metals?
*
*
*
*
*
(b) If any process vents within a
process emit hydrogen halide and
halogen HAP, you must determine and
sum the uncontrolled hydrogen halide
and halogen HAP emissions from each
of the process vents within the process
using the procedures specified in
§ 63.1257(d)(2)(i) and/or (ii), as
appropriate. When § 63.1257(d)(2)(ii)(E)
requires documentation to be submitted
in the precompliance report, it means
the notification of compliance status
report for the purposes of this
paragraph.
*
*
*
*
*
(d) To demonstrate compliance with
the emission limit in Table 3 to this
subpart for HAP metals at a new source,
you must comply with paragraphs (d)(1)
through (3) of this section.
(1) Determine the mass emission rate
of HAP metals based on process
knowledge, engineering assessment, or
test data.
(2) Conduct an initial performance
test of each control device that is used
to comply with the emission limit for
HAP metals specified in Table 3 to this
subpart. Conduct the performance test
according to the procedures in § 63.997.
Use Method 29 of appendix A of 40 CFR
part 60 to determine the HAP metals at
the inlet and outlet of each control
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device, or use Method 5 of appendix A
of 40 CFR part 60 to determine the total
particulate matter (PM) at the inlet and
outlet of each control device. You have
demonstrated initial compliance if the
overall reduction of either HAP metals
or total PM from the process is greater
than or equal to 97 percent by weight.
(3) Comply with the monitoring
requirements specified in
§ 63.1366(b)(1)(xi) for each fabric filter
used to control HAP metals.
I 7. Section 63.2470 is amended by:
I a. Removing and reserving paragraph
(b); and
I b. Revising paragraph (e)(2) to read as
follows:
§ 63.2470 What requirements must I meet
for storage tanks?
*
*
*
*
*
(e) * * *
(2) To comply with § 63.1253(f)(6)(i),
the owner or operator of an offsite
cleaning or reloading facility must
comply with §§ 63.2445 through
63.2550 instead of complying with
§ 63.1253(f)(7)(ii), except as specified in
paragraph (e)(2)(i) or (ii) of this section.
(i) The reporting requirements in
§ 63.2520 do not apply to the owner or
operator of the offsite cleaning or
reloading facility.
(ii) As an alternative to complying
with the monitoring, recordkeeping, and
reporting provisions in §§ 63.2445
through 63.2550, the owner or operator
of an offsite cleaning or reloading
facility may comply as specified in
§ 63.2535(a)(2) with any other subpart of
this part 63 which has monitoring,
recordkeeping, and reporting provisions
as specified in § 63.2535(a)(2).
*
*
*
*
*
I 8. Section 63.2475 is amended by
removing paragraph (c).
I 9. Section 63.2480 is revised to read
as follows:
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§ 63.2480 What requirements must I meet
for equipment leaks?
(a) You must meet each requirement
in Table 6 to this subpart that applies to
your equipment leaks, except as
specified in paragraphs (b) through (d)
of this section.
(b) If you comply with either subpart
H or subpart UU of this part 63, you
may elect to comply with the provisions
in paragraphs (b)(1) through (5) of this
section as an alternative to the
referenced provisions in subpart H or
subpart UU of this part.
(1) The requirements for pressure
testing in § 63.179(b) or § 63.1036(b)
may be applied to all processes, not just
batch processes.
(2) For the purposes of this subpart,
pressure testing for leaks in accordance
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with § 63.179(b) or § 63.1036(b) is not
required after reconfiguration of an
equipment train if flexible hose
connections are the only disturbed
equipment.
(3) For an existing source, you are not
required to develop an initial list of
identification numbers for connectors as
would otherwise be required under
§ 63.1022(b)(1) or § 63.181(b)(1)(i).
(4) For connectors in gas/vapor and
light liquid service at an existing source,
you may elect to comply with the
requirements in § 63.169 or § 63.1029
for connectors in heavy liquid service,
including all associated recordkeeping
and reporting requirements, rather than
the requirements of § 63.174 or
§ 63.1027.
(5) For pumps in light liquid service
in an MCPU that has no continuous
process vents and is part of an existing
source, you may elect to consider the
leak definition that defines a leak to be
10,000 parts per million (ppm) or
greater as an alternative to the values
specified in § 63.1026(b)(2)(i) through
(iii) or § 63.163(b)(2).
(c) If you comply with 40 CFR part 65,
subpart F, you may elect to comply with
the provisions in paragraphs (c)(1)
through (9) of this section as an
alternative to the referenced provisions
in 40 CFR part 65, subpart F.
(1) The requirements for pressure
testing in § 65.117(b) may be applied to
all processes, not just batch processes.
(2) For the purposes of this subpart,
pressure testing for leaks in accordance
with § 65.117(b) is not required after
reconfiguration of an equipment train if
flexible hose connections are the only
disturbed equipment.
(3) For an existing source, you are not
required to develop an initial list of
identification numbers for connectors as
would otherwise be required under
§ 65.103(b)(1).
(4) You may elect to comply with the
monitoring and repair requirements
specified in § 65.108(e)(3) as an
alternative to the requirements specified
in § 65.108(a) through (d) for any
connectors at your affected source.
(5) For pumps in light liquid service
in an MCPU that has no continuous
process vents and is part of an existing
source, you may elect to consider the
leak definition that defines a leak to be
10,000 ppm or greater as an alternative
to the values specified in
§ 65.107(b)(2)(i) through (iii).
(6) When 40 CFR part 65, subpart F
refers to the implementation date
specified in § 65.1(f), it means the
compliance date specified in § 63.2445.
(7) When §§ 65.105(f) and 65.117(d)(3)
refer to § 65.4, it means § 63.2525.
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(8) When § 65.120(a) refers to
§ 65.5(d), it means § 63.2515.
(9) When § 65.120(b) refers to
§ 65.5(e), it means § 63.2520.
(d) The provisions of this section do
not apply to bench-scale processes,
regardless of whether the processes are
located at the same plant site as a
process subject to the provisions of this
subpart.
I 10. Section 63.2485 is amended by
revising paragraph (a) and paragraphs
(c)(1) through (3) and by adding new
paragraphs (m), (n), and (o) to read as
follows:
§ 63.2485 What requirements must I meet
for wastewater streams and liquid streams
in open systems within an MCPU?
(a) You must meet each requirement
in Table 7 to this subpart that applies to
your wastewater streams and liquid
streams in open systems within an
MCPU, except as specified in
paragraphs (b) through (o) of this
section.
*
*
*
*
*
(c) * * *
(1) The total annual average
concentration of compounds in Table 8
to this subpart is greater than or equal
to 10,000 ppmw at any flowrate, and the
total annual load of compounds in Table
8 to this subpart is greater than or equal
to 200 lb/yr.
(2) The total annual average
concentration of compounds in Table 8
to this subpart is greater than or equal
to 1,000 ppmw, and the annual average
flowrate is greater than or equal to 1 l/
min.
(3) The combined total annual average
concentration of compounds in Tables 8
and 9 to this subpart is greater than or
equal to 30,000 ppmw, and the
combined total annual load of
compounds in Tables 8 and 9 to this
subpart is greater than or equal to 1 tpy.
*
*
*
*
*
(m) When § 63.132(f) refers to ‘‘a
concentration of greater than 10,000
ppmw of Table 9 compounds,’’ the
phrase ‘‘a concentration of greater than
30,000 ppmw of total partially soluble
HAP (PSHAP) and soluble HAP (SHAP)
or greater than 10,000 ppmw of PSHAP’’
shall apply for the purposes of this
subpart.
(n) Alternative requirements for
wastewater that is Group 1 for soluble
HAP only. The option specified in this
paragraph (n) applies to wastewater that
is Group 1 for soluble HAP in
accordance with paragraph (c)(3) of this
section and is discharged to biological
treatment. Except as provided in
paragraph (n)(4) of this section, this
option does not apply to wastewater
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that is Group 1 for partially soluble HAP
in accordance with paragraph (c)(1),
(c)(2), or (c)(4) of this section. For
wastewater that is Group 1 for SHAP,
you need not comply with §§ 63.133
through 63.137 for any equalization
unit, neutralization unit, and/or clarifier
prior to the activated sludge unit, and
you need not comply with the venting
requirements in § 63.136(e)(2)(ii)(A) for
lift stations with a volume larger than
10,000 gal, provided you comply with
the requirements specified in
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E=
( QMWa
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− QMG e − QMG n − QMG c )( Fbio )
QMWa
Where:
E = destruction efficiency of total
PSHAP and SHAP for the biological
treatment unit including the
equalization unit, neutralization
unit, and/or clarifier, percent;
QMWa = mass flow rate of total PSHAP
and SHAP compounds entering the
equalization unit (or whichever of
the three types of units is first),
kilograms per hour (kg/hr);
QMGe = mass flow rate of total PSHAP
and SHAP compounds emitted from
the equalization unit, kg/hr;
QMGn = mass flow rate of total PSHAP
and SHAP compounds emitted from
the neutralization unit, kg/hr;
QMGc = mass flow rate of total PSHAP
and SHAP compounds emitted from
the clarifier, kg/hr
Fbio = site-specific fraction of PSHAP
and SHAP compounds biodegraded
in the biological treatment unit.
(i) Include all PSHAP and SHAP
compounds in both Group 1 and Group
2 wastewater streams from all MCPU,
except you may exclude any
compounds that meet the criteria
specified in § 63.145(a)(6)(ii) or (iii).
(ii) Conduct the demonstration under
representative process unit and
treatment unit operating conditions in
accordance with § 63.145(a)(3) and (4).
(iii) Determine PSHAP and SHAP
concentrations and the total wastewater
flow rate at the inlet to the equalization
unit in accordance with § 63.145(f)(1)
and (2). References in § 63.145(f)(1) and
(2) to required mass removal and actual
mass removal do not apply for the
purposes of this section.
(iv) Determine Fbio for the activated
sludge unit as specified in § 63.145(h),
except as specified in paragraph
(n)(2)(iv)(A) or paragraph (n)(2)(iv)(B) of
this section.
(A) If the biological treatment process
meets both of the requirements specified
in § 63.145(h)(1)(i) and (ii), you may
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paragraphs (n)(1) through (3) of this
section and all otherwise applicable
requirements specified in Table 7 to this
subpart. For this option, the treatment
requirements in § 63.138 and the
performance testing requirements in
§ 63.145 do not apply to the biological
treatment unit, except as specified in
paragraphs (n)(2)(i) through (iv) of this
section.
(1) Wastewater must be hard-piped
between the equalization unit, clarifier,
and activated sludge unit. This
× 100
elect to replace the Fbio term in Equation
1 of this section with the numeral ‘‘1.’’
(B) You may elect to assume fbio is
zero for any compounds on List 2 of
Table 36 in subpart G.
(v) Determine QMGe, QMGn, and
QMGc using EPA’s WATER9 model or
the most recent update to this model,
and conduct testing or use other
procedures to validate the modeling
results.
(vi) Submit the data and results of
your demonstration, including both a
description of and the results of your
WATER9 modeling validation
procedures, in your notification of
compliance status report as specified in
§ 63.2520(d)(2)(ii).
(3) As an alternative to the venting
requirements in § 63.136(e)(2)(ii)(A), a
lift station with a volume larger than
10,000 gal may have openings necessary
for proper venting of the lift station. The
size and other design characteristics of
these openings may be established
based on manufacturer
recommendations or engineering
judgment for venting under normal
operating conditions. You must describe
the design of such openings and your
supporting calculations and other
rationale in your notification of
compliance status report.
(4) For any wastewater streams that
are Group 1 for both PSHAP and SHAP,
you may elect to meet the requirements
specified in Table 7 to this subpart for
the PSHAP and then comply with
paragraphs (n)(1) through (3) of this
section for the SHAP in the wastewater
system. You may determine the SHAP
mass removal rate, in kg/hr, in treatment
units that are used to meet the
requirements for PSHAP and add this
amount to both the numerator and
denominator in Equation 1 of this
section.
(o) Compliance records. For each
CPMS used to monitor a nonflare
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requirement does not apply to the
transfer between any of these types of
units that are part of the same structure
and one unit overflows into the next.
(2) Calculate the destruction
efficiency of the biological treatment
unit using Equation 1 of this section in
accordance with the procedures
described in paragraphs (n)(2)(i) through
(vi) of this section. You have
demonstrated initial compliance if E is
greater than or equal to 90 percent.
(Eq. 1)
control device for wastewater emissions,
you must keep records as specified in
§ 63.998(c)(1) in addition to the records
required in § 63.147(d).
I 11. Section 63.2495 is amended by
revising paragraph (b)(1) to read as
follows:
§ 63.2495 How do I comply with the
pollution prevention standard?
*
*
*
*
*
(b) * * *
(1) You must comply with the
emission limitations and work practice
standards contained in Tables 1 through
7 of this subpart for all HAP that are
generated in the MCPU and that are not
included in consumption, as defined in
§ 63.2550. If any vent stream routed to
the combustion control is a halogenated
vent stream, as defined in § 63.2550,
then hydrogen halides that are
generated as a result of combustion
control must be controlled according to
the requirements of § 63.994 and the
requirements referenced therein.
*
*
*
*
*
I 12. Section 63.2520 is amended by:
I a. Revising paragraph (c)(4);
I b. Revising paragraph (d)(2)(i) and
(d)(2)(ix);
I c. Revising paragraphs (e)(5)
introductory text, (e)(5)(ii)(C), and
(e)(5)(iii)(K) and adding new paragraph
(e)(5)(iv);
I d. Revising paragraph (e)(9); and
I e. Revising the first two sentences of
paragraph (e)(10)(i) and paragraph
(e)(10)(ii)(C) to read as follows:
§ 63.2520
when?
What reports must I submit and
*
*
*
*
*
(c) * * *
(4) Data and rationale used to support
an engineering assessment to calculate
uncontrolled emissions in accordance
with § 63.1257(d)(2)(ii). This
requirement does not apply to
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calculations of hydrogen halide and
halogen HAP emissions as specified in
§ 63.2465(b), to determinations that the
total HAP concentration is less than 50
ppmv, or if you use previous test data
to establish the uncontrolled emissions.
*
*
*
*
*
(d) * * *
(2) * * *
(i) The results of any applicability
determinations, emission calculations,
or analyses used to identify and
quantify HAP usage or HAP emissions
from the affected source.
*
*
*
*
*
(ix) Records as specified in
§ 63.2535(l)(1) through (3) of process
units used to create a PUG and
calculations of the initial primary
product of the PUG.
(e) * * *
(5) The compliance report must
contain the information on deviations,
as defined in § 63.2550, according to
paragraphs (e)(5)(i), (ii), (iii), and (iv) of
this section.
*
*
*
*
*
(ii) * * *
(C) Operating logs of processes with
batch vents from batch operations for
the day(s) during which the deviation
occurred, except operating logs are not
required for deviations of the work
practice standards for equipment leaks.
(iii) * * *
(K) Operating logs of processes with
batch vents from batch operations for
each day(s) during which the deviation
occurred.
*
*
*
*
*
(iv) If you documented in your
notification of compliance status report
that an MCPU has Group 2 batch
process vents because the non-reactive
HAP is the only HAP and usage is less
than 10,000 lb/yr, the total uncontrolled
organic HAP emissions from the batch
process vents in an MCPU will be less
than 1,000 lb/yr for the anticipated
number of standard batches, or total
uncontrolled hydrogen halide and
halogen HAP emissions from all batch
process vents and continuous process
vents in a process are less than 1,000 lb/
yr, include the records associated with
each calculation required by
§ 63.2525(e) that exceeds an applicable
HAP usage or emissions threshold.
*
*
*
*
*
(9) Applicable records and
information for periodic reports as
specified in referenced subparts F, G, H,
SS, UU, WW, and GGG of this part and
subpart F of 40 CFR part 65.
(10) * * *
(i) Except as specified in paragraph
(e)(10)(ii) of this section, whenever you
make a process change, or change any
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17:57 Jul 13, 2006
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of the information submitted in the
notification of compliance status report
or a previous compliance report, that is
not within the scope of an existing
operating scenario, you must document
the change in your compliance report. A
process change does not include moving
within a range of conditions identified
in the standard batch, and a
nonstandard batch does not constitute a
process change. * * *
*
*
*
*
*
(ii) * * *
(C) A change from Group 2 to Group
1 for any emission point except for
batch process vents that meet the
conditions specified in
§ 63.2460(b)(6)(i).
I 13. Section 63.2525 is amended by
revising paragraphs (a), (c), and (e) to
read as follows:
§ 63.2525
What records must I keep?
*
*
*
*
*
(a) Each applicable record required by
subpart A of this part 63 and in
referenced subparts F, G, SS, UU, WW,
and GGG of this part 63 and in
referenced subpart F of 40 CFR part 65.
*
*
*
*
*
(c) A schedule or log of operating
scenarios for processes with batch vents
from batch operations updated each
time a different operating scenario is put
into effect.
*
*
*
*
*
(e) The information specified in
paragraph (e)(2), (3), or (4) of this
section, as applicable, for each process
with Group 2 batch process vents or
uncontrolled hydrogen halide and
halogen HAP emissions from the sum of
all batch and continuous process vents
less than 1,000 lb/yr. No records are
required for situations described in
paragraph (e)(1) of this section.
(1) No records are required if you
documented in your notification of
compliance status report that the MCPU
meets any of the situations described in
paragraph (e)(1)(i), (ii), or (iii) of this
section.
(i) The MCPU does not process, use,
or generate HAP.
(ii) You control the Group 2 batch
process vents using a flare that meets
the requirements of § 63.987.
(iii) You control the Group 2 batch
process vents using a control device for
which your determination of worst case
for initial compliance includes the
contribution of all Group 2 batch
process vents.
(2) If you documented in your
notification of compliance status report
that an MCPU has Group 2 batch
process vents because the non-reactive
organic HAP is the only HAP and usage
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40337
is less than 10,000 lb/yr, as specified in
§ 63.2460(b)(7), you must keep records
of the amount of HAP material used,
and calculate the daily rolling annual
sum of the amount used no less
frequently than monthly. If a record
indicates usage exceeds 10,000 lb/yr,
you must estimate emissions for the
preceding 12 months based on the
number of batches operated and the
estimated emissions for a standard
batch, and you must begin
recordkeeping as specified in paragraph
(e)(4) of this section. After 1 year, you
may revert to recording only usage if the
usage during the year is less than 10,000
lb.
(3) If you documented in your
notification of compliance status report
that total uncontrolled organic HAP
emissions from the batch process vents
in an MCPU will be less than 1,000 lb/
yr for the anticipated number of
standard batches, then you must keep
records of the number of batches
operated and calculate a daily rolling
annual sum of batches operated no less
frequently than monthly. If the number
of batches operated results in organic
HAP emissions that exceed 1,000 lb/yr,
you must estimate emissions for the
preceding 12 months based on the
number of batches operated and the
estimated emissions for a standard
batch, and you must begin
recordkeeping as specified in paragraph
(e)(4) of this section. After 1 year, you
may revert to recording only the number
of batches if the number of batches
operated during the year results in less
than 1,000 lb of organic HAP emissions.
(4) If you meet none of the conditions
specified in paragraphs (e)(1) through
(3) of this section, you must keep
records of the information specified in
paragraphs (e)(4)(i) through (iv) of this
section.
(i) A record of the day each batch was
completed and/or the operating hours
per day for continuous operations with
hydrogen halide and halogen emissions.
(ii) A record of whether each batch
operated was considered a standard
batch.
(iii) The estimated uncontrolled and
controlled emissions for each batch that
is considered to be a nonstandard batch.
(iv) Records of the daily 365-day
rolling summations of emissions, or
alternative records that correlate to the
emissions (e.g., number of batches),
calculated no less frequently than
monthly.
*
*
*
*
*
I 14. Section 63.2535 is amended by
revising paragraphs (a) and (k) to read
as follows:
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§ 63.2535 What compliance options do I
have if part of my plant is subject to both
this subpart and another subpart?
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*
*
*
*
*
(a) Compliance with other subparts of
this part 63. (1) If you have an MCPU
that includes a batch process vent that
also is part of a CMPU as defined in
subparts F and G of this part 63, you
must comply with the emission limits;
operating limits; work practice
standards; and the compliance,
monitoring, reporting, and
recordkeeping requirements for batch
process vents in this subpart, and you
must continue to comply with the
requirements in subparts F, G, and H of
this part 63 that are applicable to the
CMPU and associated equipment.
(2) After the compliance dates
specified in § 63.2445, at an offsite
reloading or cleaning facility subject to
§ 63.1253(f), as referenced from
§ 63.2470(e), compliance with the
monitoring, recordkeeping, and
reporting provisions of any other
subpart of this part 63 constitutes
compliance with the monitoring,
recordkeeping, and reporting provisions
of § 63.1253(f)(7)(ii) or
§ 63.1253(f)(7)(iii). You must identify in
your notification of compliance status
report required by § 63.2520(d) the
subpart of this part 63 with which the
owner or operator of the offsite
reloading or cleaning facility complies.
*
*
*
*
*
(k) Compliance with 40 CFR part 60,
subpart VV, and 40 CFR part 61,
subpart V. After the compliance date
specified in § 63.2445, if you have an
affected source with equipment that is
also subject to the requirements of 40
CFR part 60, subpart VV, or 40 CFR part
61, subpart V, you may elect to apply
this subpart to all such equipment. After
the compliance date specified in
§ 63.2445, if you have an affected source
with equipment to which this subpart
does not apply, but which is subject to
the requirements of 40 CFR part 60,
subpart VV, or 40 CFR part 61, subpart
V, you may elect to apply this subpart
to all such equipment. If you elect either
of these methods of compliance, you
must consider all total organic
compounds, minus methane and ethane,
in such equipment for purposes of
compliance with this subpart, as if they
were organic HAP. Compliance with the
provisions of this subpart, in the
manner described in this paragraph (k),
will constitute compliance with 40 CFR
part 60, subpart VV and 40 CFR part 61,
subpart V, as applicable.
*
*
*
*
*
I 15. Section 63.2550 is amended by:
I a. Revising paragraph (b);
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b. Revising the last sentence in
paragraph (i) introductory text;
I c. Revising paragraph (8) in the
definition of the term ‘‘batch process
vent’’ in paragraph (i);
I d. Adding new paragraphs (6) and (7)
to the definition of the term
‘‘continuous process vent’’ in paragraph
(i);
I e. Revising the definition of the term
‘‘Group 1 continuous process vent’’ in
paragraph (i);
I f. Revising the definition of the term
‘‘isolated intermediate’’ in paragraph (i);
I g. Adding new paragraph (6) to the
definition of the term ‘‘miscellaneous
organic chemical manufacturing
process’’ in paragraph (i);
I h. Revising the definition of the term
‘‘recovery device’’ in paragraph (i);
I i. Revising the definition of the term
‘‘surge control vessel’’ in paragraph (i);
I j. Revising the introductory text of the
definition of the term ‘‘wastewater’’ in
paragraph (i); and
I k. Adding, in alphabetical order, new
definitions for the terms ‘‘biofilter,’’
‘‘continuous operation,’’ ‘‘emission
point,’’ ‘‘halogen atoms,’’ ‘‘HAP metals,’’
‘‘point of determination,’’ and ‘‘process
condenser’’ in paragraph (i) to read as
follows:
I
§ 63.2550
subpart?
What definitions apply to this
*
*
*
*
*
(b) For an affected source complying
with the requirements in 40 CFR part
65, subpart F, the terms used in this
subpart and in 40 CFR part 65, subpart
F have the meaning given to them in
§ 65.2.
*
*
*
*
*
(i) * * * If a term is defined in § 63.2,
§ 63.101, § 63.111, § 63.981, § 63.1020,
§ 63.1061, § 63.1251, or § 65.2 and in
this paragraph (i), the definition in this
paragraph (i) applies for the purposes of
this subpart.
*
*
*
*
*
Batch process vent * * *
(8) Emission streams from emission
episodes that are undiluted and
uncontrolled containing less than 50
ppmv HAP are not part of any batch
process vent. A vent from a unit
operation, or a vent from multiple unit
operations that are manifolded together,
from which total uncontrolled HAP
emissions are less than 200 lb/yr is not
a batch process vent; emissions for all
emission episodes associated with the
unit operation(s) must be included in
the determination of the total mass
emitted. The HAP concentration or mass
emission rate may be determined using
any of the following: process knowledge
that no HAP are present in the emission
stream; an engineering assessment as
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discussed in § 63.1257(d)(2)(ii), except
that you do not need to demonstrate that
the equations in § 63.1257(d)(2)(i) do
not apply, and the precompliance
reporting requirements specified in
§ 63.1257(d)(2)(ii)(E) do not apply for
the purposes of this demonstration;
equations specified in § 63.1257(d)(2)(i),
as applicable; test data using Method 18
of 40 CFR part 60, appendix A; or any
other test method that has been
validated according to the procedures in
Method 301 of appendix A of this part.
*
*
*
*
*
Biofilter means an enclosed control
system such as a tank or series of tanks
with a fixed roof that contact emissions
with a solid media (such as bark) and
use microbiological activity to transform
organic pollutants in a process vent
stream to innocuous compounds such as
carbon dioxide, water, and inorganic
salts. Wastewater treatment processes
such as aeration lagoons or activated
sludge systems are not considered to be
biofilters.
*
*
*
*
*
Continuous operation means any
operation that is not a batch operation.
Continuous process vent * * *
(6) The references to an ‘‘air oxidation
reactor, distillation unit, or reactor’’ in
§ 63.107 mean any continuous operation
for the purposes of this subpart.
(7) A separate determination is
required for the emissions from each
MCPU, even if emission streams from
two or more MCPU are combined prior
to discharge to the atmosphere or to a
control device.
*
*
*
*
*
Emission point means each
continuous process vent, batch process
vent, storage tank, transfer rack, and
wastewater stream.
*
*
*
*
*
Group 1 continuous process vent
means a continuous process vent for
which the flow rate is greater than or
equal to 0.005 standard cubic meter per
minute, and the total resource
effectiveness index value, calculated
according to § 63.2455(b), is less than or
equal to 1.9 at an existing source and
less than or equal to 5.0 at a new source.
*
*
*
*
*
Halogen atoms mean chlorine and
fluorine.
HAP metals means the metal portion
of antimony compounds, arsenic
compounds, beryllium compounds,
cadmium compounds, chromium
compounds, cobalt compounds, lead
compounds, manganese compounds,
mercury compounds, nickel
compounds, and selenium compounds.
*
*
*
*
*
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Isolated intermediate means a product
of a process that is stored before
subsequent processing. An isolated
intermediate is usually a product of a
chemical synthesis, fermentation, or
biological extraction process. Storage of
an isolated intermediate marks the end
of a process. Storage occurs at any time
the intermediate is placed in equipment
used solely for storage. The storage
equipment is part of the MCPU that
produces the isolated intermediate and
is not assigned as specified in
§ 63.2435(d).
Miscellaneous organic chemical
manufacturing process * * *
(6) The end of a process that produces
a solid material is either up to and
including the dryer or extruder, or for a
polymer production process without a
dryer or extruder, it is up to and
including the extruder, die plate, or
solid-state reactor, except in two cases.
If the dryer, extruder, die plate, or solidstate reactor is followed by an operation
that is designed and operated to remove
HAP solvent or residual HAP monomer
from the solid, then the solvent removal
operation is the last step in the process.
If the dried solid is diluted or mixed
with a HAP-based solvent, then the
solvent removal operation is the last
step in the process.
*
*
*
*
*
Point of determination means each
point where process wastewater exits
the MCPU or control device.
Note to definition for point of
determination: The regulation allows
determination of the characteristics of a
wastewater stream: At the point of
determination; or downstream of the
point of determination if corrections are
made for changes in flow rate and
annual average concentration of soluble
HAP and partially soluble HAP
compounds as determined according to
procedures in § 63.144 of subpart G in
this part 63. Such changes include
losses by air emissions; reduction of
annual average concentration or changes
in flow rate by mixing with other water
or wastewater streams; and reduction in
flow rate or annual average
concentration by treating or otherwise
handling the wastewater stream to
remove or destroy HAP.
*
*
*
*
*
Process condenser means a condenser
whose primary purpose is to recover
material as an integral part of an MCPU.
All condensers recovering condensate
from an MCPU at or above the boiling
point or all condensers in line prior to
a vacuum source are considered process
condensers. Typically, a primary
condenser or condensers in series are
considered to be integral to the MCPU
if they are capable of and normally used
for the purpose of recovering chemicals
for fuel value (i.e., net positive heating
value), use, reuse or for sale for fuel
value, use, or reuse. This definition does
not apply to a condenser that is used to
remove materials that would hinder
performance of a downstream recovery
device as follows:
(1) To remove water vapor that would
cause icing in a downstream condenser,
or
(2) To remove water vapor that would
negatively affect the adsorption capacity
of carbon in a downstream carbon
adsorber, or
(3) To remove high molecular weight
organic compounds or other organic
compounds that would be difficult to
remove during regeneration of a
downstream carbon adsorber.
*
*
*
*
*
Recovery device means an individual
unit of equipment used for the purpose
of recovering chemicals from process
vent streams and from wastewater
streams for fuel value (i.e., net positive
heating value), use, reuse, or for sale for
fuel value, use, or reuse. For the
purposes of meeting requirements in
Table 2 to this subpart, the recovery
device must not be a process condenser
and must recover chemicals to be reused
in a process on site. Examples of
equipment that may be recovery devices
include absorbers, carbon adsorbers,
condensers, oil-water separators or
organic-water separators, or organic
removal devices such as decanters,
strippers, or thin-film evaporation units.
To be a recovery device for a wastewater
stream, a decanter and any other
equipment based on the operating
principle of gravity separation must
receive only multi-phase liquid streams.
*
*
*
*
*
Surge control vessel means feed
drums, recycle drums, and intermediate
vessels as part of any continuous
operation. Surge control vessels are
used within an MCPU when in-process
storage, mixing, or management of
flowrates or volumes is needed to
introduce material into continuous
operations.
*
*
*
*
*
Wastewater means water that is
discarded from an MCPU or control
device through a POD and that contains
either: an annual average concentration
of compounds in Tables 8 and 9 to this
subpart of at least 5 ppmw and has an
annual average flowrate of 0.02 liters
per minute or greater; or an annual
average concentration of compounds in
Tables 8 and 9 to this subpart of at least
10,000 ppmw at any flowrate.
Wastewater means process wastewater
or maintenance wastewater. The
following are not considered wastewater
for the purposes of this subpart:
*
*
*
*
*
I 16. Table 2 to subpart FFFF of part 63
is amended by revising entry 1 to read
as follows:
TABLE 2 TO SUBPART FFFF OF PART 63.—EMISSION LIMITS AND WORK PRACTICE STANDARDS FOR BATCH PROCESS
VENTS
*
*
*
*
*
*
Then you must . . .
And you must . . .
1. Process with Group 1 batch
process vents.
jlentini on PROD1PC65 with RULES3
For each . . .
a. Reduce collective uncontrolled organic HAP emissions from the
sum of all batch process vents within the process by ≥98 percent
by weight by venting emissions from a sufficient number of the
vents through one or more closed-vent systems to any combination
of control devices (except a flare); or
b. Reduce collective uncontrolled organic HAP emissions from the
sum of all batch process vents within the process by ≥95 percent
by weight by venting emissions from a sufficient number of the
vents through one or more closed-vent systems to any combination
of recovery devices or a biofilter, except you may elect to comply
with the requirements of subpart WW of this part for any process
tank; or
Not applicable.
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14JYR3
*
40340
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TABLE 2 TO SUBPART FFFF OF PART 63.—EMISSION LIMITS AND WORK PRACTICE STANDARDS FOR BATCH PROCESS
VENTS—Continued
*
*
*
For each . . .
*
*
*
*
Then you must . . .
c. Reduce uncontrolled organic HAP emissions from one or more
batch process vents within the process by venting through a
closed-vent system to a flare or by venting through one or more
closed-vent systems to any combination of control devices (excluding a flare) that reduce organic HAP to an outlet concentration ≤20
ppmv as TOC or total organic HAP.
*
And you must . . .
For all other batch process vents
within the process, reduce collective organic HAP emissions
as specified in item 1.a and/or
item 1.b of this table.
*
*
*
*
*
*
17. Table 3 to subpart FFFF of part 63
is revised to read as follows:
I
TABLE 3 TO SUBPART FFFF OF PART 63.—EMISSION LIMITS FOR HYDROGEN HALIDE AND HALOGEN HAP EMISSIONS OR
HAP METALS EMISSIONS FROM PROCESS VENTS
*
*
*
*
*
*
*
For each . . .
You must . . .
1. Process with uncontrolled hydrogen halide and halogen HAP emissions from process vents ≥1,000 lb/yr.
a. Reduce collective hydrogen halide and halogen HAP emissions by
≥99 percent by weight or to an outlet concentration ≤20 ppmv by
venting through one or more closed-vent systems to any combination
of control devices, or
b. Reduce the halogen atom mass emission rate from the sum of all
batch process vents and each individual continuous process vent to
≤0.45 kg/hr by venting through one or more closed-vent systems to a
halogen reduction device.
Reduce overall emissions of HAP metals by ≥97 percent by weight.
2. Process at a new source with uncontrolled emissions from process
vents ≥150 lb/yr of HAP metals.
18. Table 4 to subpart FFFF of part 63
is amended by revising entry 1 to read
as follows:
I
TABLE 4 TO SUBPART FFFF OF PART 63.—EMISSION LIMITS FOR STORAGE TANKS
*
*
*
*
*
*
*
For each . . .
For which . . .
Then you must . . .
1. Group 1 storage tank .................
a. The maximum true vapor pressure of total HAP at the storage temperature is ≥76.6 kilopascals.
i. Reduce total HAP emissions by
≥95 percent by weight or to ≤20
ppmv of TOC or organic HAP
and ≤20 ppmv of hydrogen halide and halogen HAP by venting
emissions through a closed vent
system to any combination of
control devices (excluding a
flare); or
ii. Reduce total organic HAP emissions by venting emissions
through a closed vent system to
a flare; or
iii. Reduce total HAP emissions by
venting emissions to a fuel gas
system or process in accordance with § 63.982(d) and the
requirements referenced therein.
i. Comply with the requirements of
subpart WW of this part, except
as specified in § 63.2470; or
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b. The maximum true vapor pressure of total HAP at the storage temperature is <76.6 kilopascals.
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Federal Register / Vol. 71, No. 135 / Friday, July 14, 2006 / Rules and Regulations
TABLE 4 TO SUBPART FFFF OF PART 63.—EMISSION LIMITS FOR STORAGE TANKS—Continued
*
*
*
For each . . .
*
*
*
For which . . .
*
Then you must . . .
ii. Reduce total HAP emissions by
≥95 percent by weight or to ≤20
ppmv of TOC or organic HAP
and ≤20 ppmv of hydrogen halide and halogen HAP by venting
emissions through a closed vent
system to any combination of
control devices (excluding a
flare); or
iii. Reduce total organic HAP emissions by venting emissions
through a closed vent system to
a flare; or
iv. Reduce total HAP emissions by
venting emissions to a fuel gas
system or process in accordance with § 63.982(d) and the
requirements referenced therein.
*
*
*
*
*
*
*
19. Table 5 to subpart FFFF of part 63
is amended by revising entry 1 to read
as follows:
I
TABLE 5 TO SUBPART FFFF OF PART 63.—EMISSION LIMITS AND WORK PRACTICE STANDARDS FOR TRANSFER RACKS
*
*
*
*
*
*
*
For each . . .
You must . . .
1. Group 1 transfer rack ..................
a. Reduce emissions of total organic HAP by ≥98 percent by weight or to an outlet concentration ≤20
ppmv as organic HAP or TOC by venting emissions through a closed-vent system to any combination of
control devices (except a flare); or
b. Reduce emissions of total organic HAP by venting emissions through a closed-vent system to a flare; or
c. Reduce emissions of total organic HAP by venting emissions to a fuel gas system or process in accordance with § 63.982(d) and the requirements referenced therein; or
d. Use a vapor balancing system designed and operated to collect organic HAP vapors displaced from
tank trucks and railcars during loading and route the collected HAP vapors to the storage tank from
which the liquid being loaded originated or to another storage tank connected by a common header.
*
*
*
*
*
*
*
20. Table 6 to subpart FFFF of part 63
is amended by revising entry 1 to read
as follows:
I
TABLE 6 TO SUBPART FFFF OF PART 63.—REQUIREMENTS FOR EQUIPMENT LEAKS
*
*
*
*
*
*
*
For all . . .
You must . . .
1. Equipment that is in organic HAP
service.
a. Comply with the requirements of subpart UU of this part 63 and the requirements referenced therein,
except as specified in § 63.2480(b) and (d); or
b. Comply with the requirements of subpart H of this part 63 and the requirements referenced therein, except as specified in § 63.2480(b) and (d); or
c. Comply with the requirements of 40 CFR part 65, subpart F and the requirements referenced therein,
except as specified in § 63.2480(c) and (d).
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*
*
*
21. Table 8 to subpart FFFF of part 63
is amended by removing entry 10 and
I
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*
redesignating entries 11 through 61 as
entries 10 through 60.
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*
*
22. Table 12 to subpart FFFF of part
63 is amended as follows:
I
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a. Removing the entries for
§§ 63.8(c)(4)(i)–(ii) and 63.10(e)(1)–(2);
I
b. Adding new entries for
§§ 63.8(c)(4)(i), 63.8(c)(4)(ii), 63.10(e)(1),
63.10(e)(2)(i), and 63.10(e)(2)(ii); and
I
c. Revising the entries for
§§ 63.8(c)(4), 63.8(c)(6), 63.8(c)(7)–(8),
63.8(d), 63.8(e), 63.9(g), 63.10(b)(2)(xiii),
and 63.10(c)(1)–(6), (9)–(15).
I
TABLE 12 TO SUBPART FFFF OF PART 63.—APPLICABILITY OF GENERAL PROVISIONS TO SUBPART FFFF
*
*
*
Citation
*
*
Subject
*
*
§ 63.8(c)(4) .....................................
§ 63.8(c)(4)(i) ..................................
§ 63.8(c)(4)(ii) .................................
*
*
§ 63.8(c)(6) .....................................
§ 63.8(c)(7)–(8) ...............................
§ 63.8(d) .........................................
§ 63.8(e) .........................................
*
*
Explanation
*
*
*
*
*
CMS Requirements ....................... Only for CEMS. Requirements for CPMS are specified in referenced
subparts G and SS of part 63. Requirements for COMS do not
apply because subpart FFFF does not require continuous opacity
monitoring systems (COMS).
COMS Measurement and Record- No; subpart FFFF does not require COMS.
ing Frequency.
CEMS Measurement and Record- Yes.
ing Frequency.
*
*
*
*
*
CMS Requirements ....................... Only for CEMS; requirements for CPMS are specified in referenced
subparts G and SS of this part 63. Requirements for COMS do not
apply because subpart FFFF does not require COMS.
CMS Requirements ....................... Only for CEMS. Requirements for CPMS are specified in referenced
subparts G and SS of part 63. Requirements for COMS do not
apply because subpart FFFF does not require COMS.
CMS Quality Control ...................... Only for CEMS.
CMS Performance Evaluation ....... Only for CEMS. Section 63.8(e)(5)(ii) does not apply because subpart
FFFF does not require COMS.
*
*
§ 63.9(g) .........................................
*
Additional
Notifications
Using CMS.
*
*
§ 63.10(b)(2)(xiii) ............................
*
*
Records .......................................... Only for CEMS.
*
*
§ 63.10(c)(1)–(6),(9)–(15) ...............
*
*
*
*
*
Records .......................................... Only for CEMS. Recordkeeping requirements for CPMS are specified
in referenced subparts G and SS of this part 63.
*
*
§ 63.10(e)(1) ...................................
§ 63.10(e)(2)(i) ................................
§ 63.10(e)(2)(ii) ...............................
*
*
*
*
Additional CEMS Reports .............. Yes.
Additional CMS Reports ................ Only for CEMS.
Additional COMS Reports ............. No. Subpart FFFF does not require COMS.
*
*
*
*
*
*
When Only for CEMS. Section 63.9(g)(2) does not apply because subpart
FFFF does not require COMS.
*
*
*
*
*
*
[FR Doc. 06–5970 Filed 7–13–06; 8:45 am]
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BILLING CODE 6560–50–P
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*
*
*
Agencies
[Federal Register Volume 71, Number 135 (Friday, July 14, 2006)]
[Rules and Regulations]
[Pages 40316-40342]
From the Federal Register Online via the Government Printing Office [www.gpo.gov]
[FR Doc No: 06-5970]
[[Page 40315]]
-----------------------------------------------------------------------
Part V
Environmental Protection Agency
-----------------------------------------------------------------------
40 CFR Part 63
National Emission Standards for Hazardous Air Pollutants: Miscellaneous
Organic Chemical Manufacturing; Final Rule
Federal Register / Vol. 71, No. 135 / Friday, July 14, 2006 / Rules
and Regulations
[[Page 40316]]
-----------------------------------------------------------------------
ENVIRONMENTAL PROTECTION AGENCY
40 CFR Part 63
[EPA-HQ-OAR-2003-0121; FRL-8190-5]
RIN 2060-AM43
National Emission Standards for Hazardous Air Pollutants:
Miscellaneous Organic Chemical Manufacturing
AGENCY: Environmental Protection Agency (EPA).
ACTION: Final rule; amendments.
-----------------------------------------------------------------------
SUMMARY: On November 10, 2003, EPA promulgated national emission
standards for hazardous air pollutants for miscellaneous organic
chemical manufacturing. Several petitions for judicial review of the
final rule were filed in the United States Court of Appeals for the
District of Columbia Circuit. Petitioners expressed concern with
various requirements in the final rule, including applicability of
specific operations and processes, the leak detection and repair
requirements for connectors, criteria to define affected wastewater
streams requiring control, control requirements for wastewater streams
that contain only soluble hazardous air pollutants, the definition of
``process condensers,'' and recordkeeping requirements for Group 2
batch process vents. In this action, EPA amends the final rule to
address these issues and to correct inconsistencies that have been
discovered during the review process.
DATES: Effective Date: July 14, 2006.
ADDRESSES: EPA has established a docket for this action under Docket ID
No. EPA-HQ-OAR-2003-0121. All documents in the docket are listed on the
www.regulations.gov Web site. Although listed in the index, some
information is not publicly available, e.g., confidential business
information or other information whose disclosure is restricted by
statute. Certain other material, such as copyrighted material, is not
placed on the Internet and will be publicly available only in hard copy
form. Publicly available docket materials are available either
electronically through www.regulations.gov or in hard copy at the Air
and Radiation Docket, Docket ID No. EPA-HQ-OAR-2003-0121, EPA/DC, EPA
West, Room B-102, 1301 Constitution Ave., NW., Washington, DC. The
Public Reading Room is open from 8:30 a.m. to 4:30 p.m., Monday through
Friday, excluding legal holidays. The telephone number for the Public
Reading Room is (202) 566-1744, and the telephone number for the Air
and Radiation Docket is (202) 566-1742.
FOR FURTHER INFORMATION CONTACT: Mr. Randy McDonald, Office of Air
Quality Planning and Standards, Sector Policies and Programs Division,
Coatings and Chemicals Group (E143-01), U.S. EPA, Research Triangle
Park, NC 27711, telephone number: (919) 541-5402, fax number: (919)
541-0246; e-mail address: mcdonald.randy@epa.gov.
SUPPLEMENTARY INFORMATION:
Regulated Entities. Categories and entities potentially regulated
by this action include:
------------------------------------------------------------------------
Examples of
Category NAICS code \1\ regulated entities
------------------------------------------------------------------------
Industry................... 3251, 3252, 3253, Producers of
3254, 3255, 3256, specialty organic
and 3259, with chemicals,
several exceptions. explosives, certain
polymers and
resins, and certain
pesticide
intermediates.
------------------------------------------------------------------------
\1\ North American Industry Classification System.
This table is not intended to be exhaustive, but rather provides a
guide for readers regarding entities likely to be regulated by this
action. To determine whether your facility is regulated by this action,
you should examine the applicability criteria in 40 CFR 63.2435 of
subpart FFFF (national emission standards for hazardous air pollutants
(NESHAP) for miscellaneous organic chemical manufacturing). If you have
any questions regarding the applicability of this action to a
particular entity, consult either the air permit authority for the
entity or your EPA regional representative as listed in 40 CFR 63.13 of
subpart A (General Provisions).
World Wide Web (WWW). In addition to being available in the docket,
an electronic copy of the final action will also available on the WWW
through the Technology Transfer Network (TTN). Following signature, a
copy of the final action will be posted on the TTN's policy and
guidance page for newly proposed or promulgated rules at https://
www.epa.gov/ttn/oarpg/. The TTN provides information and technology
exchange in various areas of air pollution control.
Judicial Review. Under section 307(b)(1) of the Clean Air Act
(CAA), judicial review of the final amendments is available only by
filing a petition for review in the United States Court of Appeals for
the District of Columbia Circuit by September 12, 2006. Under section
307(d)(7)(B) of the CAA, only an objection to the final amendments that
was raised with reasonable specificity during the period for public
comment may be raised during judicial review. Moreover, under section
307(b)(2) of the CAA, the requirements established by the final
amendments may not be challenged separately in any civil or criminal
proceedings brought by EPA to enforce these requirements.
Section 307(d)(7)(B) of the CAA further provides that ``[o]nly an
objection to a rule or procedure which was raised with reasonable
specificity during the period for public comment (including any public
hearing) may be raised during judicial review.'' This section also
provides a mechanism for us to convene a proceeding for
reconsideration, ``[i]f the person raising an objection can demonstrate
to the EPA that it was impracticable to raise such objection within
[the period for public comment] or if the grounds for such objection
arose after the period for public comment (but within the time
specified for judicial review) and if such objection is of central
relevance to the outcome of the rule.'' Any person seeking to make such
a demonstration to us should submit a Petition for Reconsideration to
the Office of the Administrator, U.S. EPA, Room 3000, Ariel Rios
Building, 1200 Pennsylvania Ave., NW., Washington, DC 20460, with a
copy to both the person(s) listed in the preceding FOR FURTHER
INFORMATION CONTACT section, and the Associate General Counsel for the
Air and Radiation Law Office, Office of General Counsel (Mail Code
2344A), U.S. EPA, 1200 Pennsylvania Ave., NW., Washington, DC 20004.
Organization of This Document. The information presented in this
preamble is organized as follows:
I. Background
II. Summary of the Final Amendments
A. Applicability
B. Emission Limits, Compliance Options, and Initial Compliance
Requirements
C. Monitoring Requirements
D. Recordkeeping and Reporting
III. Response to Comments
A. Applicability
[[Page 40317]]
B. Requirements for Process Vents
C. Requirements for Wastewater
D. Requirements for Equipment Leaks
E. Initial Compliance Requirements
F. Monitoring Requirements
G. Recordkeeping and Reporting Requirements
H. Overlap With Other Rules
I. Definitions
J. Miscellaneous Technical Corrections
IV. Statutory and Executive Order Reviews
A. Executive Order 12866: Regulatory Planning and Review
B. Paperwork Reduction Act
C. Regulatory Flexibility Act
D. Unfunded Mandates Reform Act
E. Executive Order 13132: Federalism
F. Executive Order 13175: Consultation and Coordination With
Indian Tribal Governments
G. Executive Order 13045: Protection of Children From
Environmental Health and Safety Risks
H. Executive Order 13211: Actions That Significantly Affect
Energy Supply, Distribution, or Use
I. National Technology Transfer Advancement Act
J. Congressional Review Act
I. Background
On November 10, 2003, we promulgated NESHAP for miscellaneous
organic chemical (MON) manufacturing as subpart FFFF of 40 CFR part 63.
Petitions for review of the MON were filed in the United States Court
of Appeals for the District of Columbia Circuit by American Chemistry
Council, Eastman Chemical Company, Clariant LSM (America), Inc., Rohm
and Haas Company, General Electric Company, Coke Oven Environmental
Task Force, and Lyondell Chemical Company (collectively
``Petitioners'').\1\ These matters were consolidated into American
Chemical Council, et al. v. EPA, No. 04-1004, 04-1005, 04-1008, 04-
1009, 04-1010, 04-1012, 04-1013 (District of Columbia Circuit). Issues
raised by the petitioners included applicability of the final rule;
leak detection and repair requirements for connectors; definitions of
process condenser, continuous process vent, and Group 1 wastewater;
treatment requirements for wastewater that is Group 1 only for soluble
hazardous air pollutants (SHAP); recordkeeping for Group 2 batch
process vents; and notification requirements for Group 2 emission
points that become Group 1 emission points. In early October 2005, the
parties signed a settlement agreement. Pursuant to section 113(g) of
the CAA, notice of the settlement was published in the Federal Register
on October 26, 2005 (70 FR 61814).
---------------------------------------------------------------------------
\1\ The Fertilizer Institute and Arteva Specialties S. `ar.l
also filed petitions for review but voluntarily withdrew their
petitions.
---------------------------------------------------------------------------
On December 8, 2005, we proposed amendments to subpart FFFF to
address the issues raised by Petitioners and made other corrections and
clarifications to ensure that the final rule is implemented as
intended. We received a total of 20 comment letters from 18
stakeholders. Most of the letters were from companies that will have
affected sources under subpart FFFF, three were from industry trade
associations, three were from environmental consulting firms, and one
was from a law firm on behalf of some of the petitioners. The final
amendments reflect full consideration of the petition, and all of the
public comments we received on the proposed amendments.
II. Summary of the Final Amendments
The final amendments clarify applicability of subpart FFFF, provide
additional compliance options, modify initial and continuous compliance
requirements, and simplify recordkeeping and reporting requirements.
Significant changes are summarized in the sections below. Additional
clarifications and corrections are highlighted in Table 1 to this
preamble and in the preamble to the proposed amendments (70 FR 73098,
December 8, 2005). Collectively, these provisions will reduce the
burden associated with demonstrating compliance without affecting
emissions control or the ability of enforcement agencies to ensure
compliance.
A. Applicability
The final amendments exempt carbon monoxide production and
additional polymer finishing operations from subpart FFFF. In the
definition of the term ``miscellaneous organic chemical manufacturing
process,'' the final amendments clarify the end point of processes that
produce solid products.
B. Emission Limits, Compliance Options, and Initial Compliance
Requirements
Many of the changes in the final amendments involve requirements
for process vents. For example, Table 2 in the amended rule allows
floating roof technology to control batch process vent emissions from
process tanks. The final amendments also change the definition of the
term ``continuous process vent'' to include all continuous operations,
not just reactors, air oxidation reactors, and distillation units. A
corresponding change has been made in the definition of the term
``surge control vessel.'' Another change to the definition of the term
``continuous process vent'' requires determinations of continuous
process vents prior to combination with emissions from another
miscellaneous organic chemical manufacturing process unit (MCPU).
Table 3 in the final rule currently requires control of
``particulate matter (PM) hazardous air pollutant (HAP)'' emissions
from process vents at new sources. The amendments replace requirements
for ``PM HAP'' with requirements for ``HAP metals.'' One of the related
changes is that the emissions threshold above which control is required
has been changed from 400 pounds per year (lb/yr) of PM HAP to 150 lb/
yr of HAP metals. Another change in the amended rule is that Method 29
of appendix A of 40 CFR part 60 is allowed as an alternative to Method
5 of appendix A of 40 CFR part 60.
We have amended the definition of the term ``process condenser'' to
clarify what it means for a condenser to be ``integral to the MCPU.''
Under the current definition, condensers that receive vapor streams
from batch operations in an MCPU at temperatures below the boiling or
bubble point of the HAP are not process condensers. The amended
definition includes most of these condensers, provided they are capable
of and normally used for the purpose of recovering chemicals for fuel
value, use, or reuse, or for sale for fuel value, use, or reuse.
Exceptions are provided for condensers that are considered to be part
of recovery devices.
The final amendments specify corrected procedures for using
specified equations to calculate uncontrolled emissions from process
condensers. The revised procedures require consideration of the
condenser exit gas temperature and composition of the condensate.
Alternatively, uncontrolled emissions from process condensers may be
estimated based on engineering assessments under the same conditions as
the final rule currently allows for estimating emissions directly from
the process vessels. The final amendments also specify initial
compliance requirements for process condensers. You must either measure
the exhaust gas temperature and show it is less than the boiling or
bubble point of the substance in the process vessel or perform a
material balance around the vessel and condenser to show that at least
99 percent of the material vaporized while boiling is condensed.
The final amendments specify that biofilters are an option for
complying with the 95 percent reduction emission limit for batch
process vents (see Table
[[Page 40318]]
2 to subpart FFFF of part 63). Related amendments in 40 CFR
63.2460(c)(9) specify initial and continuous compliance requirements
for biofilters. A performance test must be conducted to demonstrate
initial compliance. Either temperature or organic monitoring devices
are required to demonstrate continuous compliance. Average temperatures
must be determined if you elect to measure temperature at several
locations in the biofilter bed. As for other types of control devices,
the amendments related to biofilters also cross-reference the testing
and continuous parameter monitoring system(s) (CPMS) requirements in 40
CFR part 63, subpart SS.
The final amendments add a compliance option in Table 3 of subpart
FFFF of 40 CFR part 63 for hydrogen halide and halogen HAP emissions
from process vents. A halogen atom mass flow rate emission limit of
0.45 kilograms per hour (kg/hr) is allowed as an alternative to the
current emission limits that require either a 99 percent reduction or
control to an outlet concentration limit of 20 parts per million by
volume (ppmv). This mass emission limit applies to each individual
continuous process vent and to the collection of all batch process
vents within an MCPU.
The final amendments change several of the requirements for
wastewater. The concentrations and mass discharge rates of partially
soluble HAP (PSHAP), SHAP, and total HAP that define a Group 1
wastewater stream have been changed. The definition of the term ``point
of determination'' (POD) has been changed to specify that the point
where effluent is discharged from a scrubber or other control device is
a POD. Methyl ethyl ketone has been removed from the list of PSHAP in
Table 8 to subpart FFFF of part 63.\2\ A new 40 CFR 63.2485(o) requires
the CPMS records specified in 40 CFR 63.998(c)(1) in addition to the
records specified in 40 CFR 63.147(d) for non-flare control devices.
Finally, a new compliance option is included in 40 CFR 63.2485(n) that
allows certain waste management units in a biotreatment system to be
uncovered if the wastewater being treated is Group 1 only for SHAP.
This option also allows lift stations with a volume larger than 10,000
gallons to have openings sized as necessary for proper venting as an
alternative to the currently specified vent pipe dimensions in 40 CFR
63.136(e)(2)(ii)(A). Amendments in 40 CFR 63.2485(n) also added initial
compliance procedures that are specific to the new compliance option.
---------------------------------------------------------------------------
\2\ MEK has been removed as a result of its removal from the CAA
section 112(b)(1) list of HAP. [70 FR 75047, December 19, 2005]
---------------------------------------------------------------------------
For equipment leaks, the final amendments allow compliance with 40
CFR part 63, subpart H as an alternative to compliance with either 40
CFR part 63, subpart UU or 40 CFR part 65, subpart F. The amendments
eliminate the option for existing sources of complying with 40 CFR part
63, subpart TT. However, the final amendments also allow two exceptions
to the three available options. First, for pumps at an existing
affected source, you may elect to comply with a leak definition of
10,000 parts per million (ppm) as an alternative to the leak
definitions specified in the cross-referenced rules. Second, for
connectors in gas service or light liquid service at any affected
source, you may elect to comply with the requirements for connectors in
heavy liquid service. The final amendments also specify that bench-
scale processes are exempt from the equipment leak requirements.
The final amendments eliminate reporting requirements for offsite
cleaning and reloading facilities that control emissions from rail cars
and tank trucks that are used in vapor balancing for storage tanks at
the affected source. For an offsite cleaning or reloading facility that
is subject to any other NESHAP under 40 CFR part 63, the final
amendments specify that compliance with the monitoring, recordkeeping,
and reporting requirements in the other rule demonstrates compliance
with the requirements in subpart FFFF of 40 CFR part 63.
Final amendments to 40 CFR 63.2445 clarify that an initial
compliance demonstration must be conducted within 150 days after any of
the following process changes: A Group 2 emission point becomes a Group
1 emission point, hydrogen halide and halogen HAP emissions from the
sum of all process vents in a process increase to more than 1,000 lb/
yr, or a small control device for process vent or transfer rack
emissions becomes a large control device.
C. Monitoring Requirements
The final amendments include several changes to the parameter
monitoring requirements specified in 40 CFR 63.2450(k). For halogen
scrubbers, monitoring caustic strength of the effluent is allowed as an
alternative to measuring pH. If the halogen scrubber controls emissions
only from batch process vents, the caustic strength or pH may be
measured daily instead of continuously. For absorbers that control
organic compounds and use water as the scrubbing fluid, liquid and gas
flow rates may be monitored instead of the parameters in the current
rule. The periodic verification option for control devices that control
less than 1 ton per year of HAP is now allowed for all control devices,
not just those that control only batch process vents.
D. Recordkeeping and Reporting
The final amendments reduce or eliminate recordkeeping requirements
in 40 CFR 63.2525(e) for Group 2 batch process vents. Recordkeeping is
eliminated for Group 2 batch process vents that are always controlled
with either a flare that meets the requirements of 40 CFR 63.987 or any
other control device that meets the requirements for Group 1 batch
process vents, provided the worst-case conditions for the control
device includes the contribution of all Group 2 batch process vents.
Reduced recordkeeping is allowed if non-reactive organic HAP is the
only HAP in the process and usage is less than 10,000 lb/yr or if
emissions are less than 1,000 lb/yr. Estimating uncontrolled organic
HAP emissions is not required if you demonstrate that non-reactive
organic HAP usage is less than 10,000 lb/yr. Data and supporting
rationale explaining why non-reactive organic HAP usage will be less
than 10,000 lb/yr must be included in your notification of compliance
status report.
The final amendments also reduce or clarify reporting requirements.
As clarification for process changes in 40 CFR 63.2520(e)(10), it
should be noted that a new MCPU is created when a new product is made
which is not part of an existing family of materials. Process changes
to an existing MCPU such as the addition of new or different equipment,
use of different feedstock, or addition of a parallel process may be a
change in the operating scenario, but do not constitute a new MCPU. The
definition of the term ``batch process vent'' has been amended to
eliminate reporting requirements associated with determinations that
emissions from batch operations have HAP emissions below the thresholds
for batch process vents. The final amendments eliminate the requirement
in 40 CFR 63.2520(e)(10)(ii)(C) of the final rule to provide a 60-day
advance notification before batch process vents change from Group 2 to
Group 1. Under the amended rule, you must document such a change in
status in your notification of compliance status report in accordance
with 40 CFR 63.2520(e)(10)(i). We changed 40 CFR 63.2465(b) to specify
[[Page 40319]]
that the results of engineering assessments used to estimate
uncontrolled hydrogen halide and halogen HAP emissions are to be
documented in your notification of compliance status report, not your
precompliance report. Finally, the amended rule requires operating logs
(and copies of the applicable logs in compliance reports) only for
processes with batch process vents from batch operations, not all
processes.
III. Response to Comments
A. Applicability
Comment: Although not directly related to the proposed amendments,
one commenter expressed concern that, despite previous attempts at
clarification, a potential for overlap and conflict between the
applicability provisions in the Miscellaneous Organic Chemical
Manufacturing NESHAP (40 CFR part 63, subpart FFFF) and the
miscellaneous coating manufacturing NESHAP (40 CFR part 63, subpart
HHHHH) still exists. Based on the rules as currently written and
additional guidance from EPA (70 FR 25678, May 11, 2005), the commenter
understands that any process that produces a material that is used as a
coating is subject to 40 CFR part 63, subpart HHHHH. The commenter has
two concerns with this requirement. First, it is not clear which rule
applies to the production of materials that have both coating and non-
coating uses. Second, some coating manufacturing processes involve
traditional chemical manufacturing operations, including reactions,
which differ significantly from the processes consisting of mixing and
blending operations that were used to develop the maximum achievable
control technology (MACT) floor and regulatory requirements in 40 CFR
part 63, subpart HHHHH. On the other hand, these processes are similar
to processes that were used to develop the MACT floor and regulatory
requirements in 40 CFR part 63, subpart FFFF.
To resolve the conflicts, the commenter requested that we issue a
separate rulemaking to revise definitions in the Miscellaneous Coating
Manufacturing NESHAP. The commenter, in conjunction with other
companies, suggested changes to definitions in earlier communications
with EPA. If changes are made before the compliance dates of both
rules, needless effort to prepare and review precompliance reports for
these situations can be avoided.
Response: We share the commenter's concern about the potential for
conflict in applicability determinations. To clarify the applicability
and eliminate the conflict, we have proposed changes to the definition
of the term ``coating'' in the Miscellaneous Coating Manufacturing
NESHAP (71 FR 28639, May 17, 2006). One of the proposed changes would
clarify that only material produced by blending, mixing, dilution, or
other formulation operations would be a coating. Thus, a process that
involves only formulation operations would be subject to 40 CFR part
63, subpart HHHHH if the product is a coating. A second proposed change
would clarify applicability for processes that involve chemical
synthesis or separation of formulation components prior to the
formulation operations. If the synthesized or separated material is
stored as an isolated intermediate or final product prior to use in the
formulation operation, the synthesis or separation process is subject
to 40 CFR part 63, subpart FFFF. Thus, applicability of 40 CFR part 63,
subpart FFFF would end with the storage vessel fed from the synthesis
or separation operation, and 40 CFR part 63, subpart HHHHH would apply
following storage through final production of the coating. When the
synthesized or separated component is not stored before use in a
formulation step, the second proposed change to the definition of the
term ``coating'' would specify that a coating does not include
materials made in processes where a formulation component is
synthesized by chemical reaction or separation activity and then
transferred to another vessel (without storage) where it is formulated
to produce a material used as a coating. The preamble to these proposed
amendments to the Miscellaneous Coating Manufacturing NESHAP states
that comments must be received on or before July 3, 2006.
Comment: One commenter described how they think several tanks in a
specific miscellaneous organic chemical manufacturing process would be
classified under the amended rule. According to the commenter, a molten
material from batch reactors is collected in tank A. Typically, the
material from tank A is sent to a continuous centrifuge to remove a
catalyst. The catalyst-free material is then transferred to either tank
B or tank C. Still molten, material in tanks B and C is either
transferred to rail cars for shipment or used onsite as feed material
for a flaker or pastille maker. The flaker and pastille maker operates
continuously, except when it is necessary to switch from one feed tank
to the other. The commenter believes tank A is a surge control vessel,
and tanks B and C are either storage tanks or surge control vessels.
Response: Although this is not the proper forum for a site-specific
applicability determination, we will provide a general assessment based
on the limited available information. Because it is managing the flow
of material into a continuous operation, tank A is a surge control
vessel. Since the material in tanks B and C is sometimes sold, these
tanks mark the end of the process, and the tanks are storage tanks. In
this case, the flaker and pastille maker is a separate process.
The determination would be more difficult if all of the material in
tanks B and C was used onsite. If material were sometimes added to and
withdrawn from these tanks simultaneously, then they would be managing
flow to a continuous operation, and they would be surge control
vessels. On the other hand, if it could be demonstrated that the tanks
are being used solely for storage, then the molten material would be an
isolated intermediate, and tanks B and C would be storage tanks. Note
that in table 1 to this preamble we describe a change in the final
amendments to the definition of ``isolated intermediates.'' This change
clarifies that storage equipment for isolated intermediates is part of
the MCPU that produces the isolated intermediate.
Comment: One commenter thinks polymer products should not be
regulated as ``volatile organic liquids'' under either subpart FFFF or
other regulatory programs because they have very high molecular weights
and negligible vapor pressure.
Response: Processes that produce certain polymer products are
regulated under 40 CFR part 63, subpart FFFF if HAP are used in the
process. However, only the HAP are subject to emission limits. The non-
HAP polymer products themselves are not subject to emission limits
under 40 CFR part 63, subpart FFFF. The requirements in other
regulatory programs are not addressed in this response: Because today's
action deals only with amendments to 40 CFR part 63, subpart FFFF.
B. Requirements for Process Vents
Comment: The proposed amendments included an additional compliance
option for batch process vents that would allow the use of biofilters
to comply with the 95 percent reduction option. One commenter requested
that this option be made available for continuous process vents as
well. The commenter realizes that, technically, biofilters may be used
to comply with the 98 percent reduction option in table 1 to subpart
FFFF, but the commenter
[[Page 40320]]
believes this is not feasible with current biofilter technology. To
support his request, the commenter noted that biofilters have
environmental benefits relative to the combustion devices they are
likely to supplant. Specifically, both the consumption of fossil fuels
and the generation of criteria pollutant emissions would be lower if
continuous process vents are controlled using biofilters. The commenter
also noted that there is no technological barrier to using biofilters
to control emissions from continuous operations, and there is
regulatory precedent for their use to control emissions from continuous
operations (i.e., 40 CFR part 63, subpart DDDD and subpart UUUU).
Response: We have decided not to include the requested biofilter
option at this time. Although we agree that biofilters have some
environmental advantages over combustion devices, we are concerned that
the difference between 98 percent and 95 percent reduction in HAP
emissions is not offset by the benefits of reduced fuel use and
criteria pollutant emissions. Analysis of the offsets was not necessary
for batch process vents because the rule already included a 95 percent
reduction option before the biofilter option was proposed.
This issue is not closed. We have initiated a study to investigate
the applicability of biofilters for continuous process vent emissions
from miscellaneous organic chemical manufacturing processes. Some of
the things we would like to determine are as follows. What level of
control can be achieved? Does the level of control vary for different
HAP? What effect do other emission stream characteristics such as flow
rate and temperature have on the control efficiency? How much of the
HAP removed from the emission stream is transferred to wastewater
discharges? How much electricity is needed to run fans and pumps
associated with a biofilter? How much solid waste is generated by
biofilters, and how must it be disposed? Using the information
collected, we will also reassess the environmental impacts of
biofilters versus combustion devices. Depending on the results, we may
decide to propose some type of biofilter option for continuous process
vents in 40 CFR part 63, subpart FFFF in the future.
Comment: One of the proposed amendments added a compliance option
for process vents that emit hydrogen halide and halogen HAP. This
option, in entry 1.b. of Table 3 to subpart FFFF of 40 CFR part 63,
would allow compliance by reducing the ``halogen atom mass emission
rate to <=0.45 halogen HAP kg/hr by venting through a closed vent
system to a halogen reduction device.'' Three commenters noted that it
is unclear which vents need to be controlled when the collective
hydrogen halide and halogen emissions from all vents in a process are
at least 1,000 lb/yr. The commenters suggested clarifying that the
limit applies to each individual process vent. According to two of the
commenters, if a stream that is controlled to <0.45 kg/hr is in
compliance, then it seems logical that any uncontrolled stream from the
process that contains <0.45 kg/hr should also be in compliance.
Response: Application of the 0.45 kg/hr limit for hydrogen halide
and halogen HAP differs for batch and continuous process vents. It
applies to the sum of all batch vents and to each individual continuous
process vent. This approach is consistent with the way limits are
applied for organic HAP emissions from batch and continuous process
vents. The language in Table 3 to subpart FFFF of 40 CFR part 63 has
been changed to clarify the requirements.
Comment: One commenter requested clarification of the language in
40 CFR 63.2450(o), which currently states that ``you may not use a
flare to control halogenated vent streams or hydrogen halide and
halogen HAP emissions.'' The commenter is concerned that this language
appears to prohibit all vent streams with hydrogen halide and halogen
HAP from flares, even if no control of hydrogen halide and halogen HAP
is required for the stream. To clarify the paragraph, the commenter
suggests changing it to read as follows: ``You may not use a flare to
control halogenated vent streams or as a control device for hydrogen
halide and halogen HAP emissions to comply with Table 3.''
Response: We have changed 40 CFR 63.2450(o) as suggested by the
commenter because the suggested language is consistent with our intent,
and it may eliminate confusion. If hydrogen halide and halogen HAP in a
vent stream must be controlled to meet the emission limits in Table 3
to subpart FFFF of 40 CFR part 63, then that vent stream may not be
vented to a flare. All other vent streams that contain hydrogen halide
and halogen HAP may be vented to a flare. For example, a continuous
process vent stream containing less than 0.45 kg/hr of hydrogen halide
and halogen HAP could be sent to the flare.
Comment: Two commenters noted that the language in entry 1.a of
Table 3 to subpart FFFF of 40 CFR part 63 appears to require the use of
a single closed-vent system to convey hydrogen halide and halogen HAP
from all process vents in a process to a control device(s). According
to the commenters, this could be a problem because it is possible that
the process vents within a process that must be controlled may be
separated by distances that would make collection into a single closed-
vent system impractical or uneconomical. The commenters suggested
changing the language to allow for the use of a ``combination of
closed-vent systems.''
Response: We did not intend to force the use of a single control
device (or series of control devices) for all process vents within the
process. Therefore, we have changed entries 1.a and 1.b in Table 3 to
subpart FFFF of 40 CFR part 63 to allow venting through ``one or more
closed-vent systems.'' We also amended entries 1.a, 1.b, and 1.c in
Table 2 to subpart FFFF of 40 CFR part 63 in the same manner. These
changes provide flexibility to use as many separate control devices as
necessary.
Comment: One commenter requested clarification of the language in
40 CFR 63.2495(b)(1), which currently specifies that ``Hydrogen halides
that are generated as a result of combustion control must be controlled
according to the requirements of 40 CFR 63.994 and the requirements
referenced therein.'' The commenter is concerned that this language
appears to require the use of halogen reduction devices regardless of
the halogen atom concentration in the emission stream that is
combusted. This conflicts with provisions elsewhere in the rule that
require the use of halogen reduction devices only when halogenated vent
streams are combusted.
Response: To eliminate the inconsistency that the commenter
identified, we have amended 40 CFR 63.2495(b)(1) to require control of
hydrogen halides generated by combustion control only ``if any vent
stream routed to a combustion control is a halogenated vent stream.''
Comment: One commenter stated that regenerative thermal oxidizers
(RTO) should be recognized as a form of incineration that can be used
for control as long as any combined control system meets the 98 percent
control efficiency or outlet concentration limit.
Response: RTO are acceptable control devices under the rule.
Nothing in the rule prohibits their use alone or in combination with
other devices to meet specified emission limits for organic HAP.
C. Requirements for Wastewater
Comment: One commenter requested clarification of the POD for
scrubbers. According to the commenter, the point where effluent is
discharged from a
[[Page 40321]]
scrubber should be a POD, and the effluent itself should be process
wastewater, only when the scrubber is used to comply with the emission
limits for process vents. The commenter suggested adding language like
that in 40 CFR 63.1256(a)(1)(iii) of the Pharmaceuticals Production
NESHAP.
Response: We agree with the commenter that the requirements for
scrubber effluent need to be clarified. On July 1, 2005, we published
direct final rule amendments (70 FR 38554) and a parallel proposal (70
FR 38562) that specified requirements for effluent from control
devices. We later withdrew these amendments because of adverse comment
(70 FR 51269, August 30, 2005). As a result, the rule is now silent on
the requirements for scrubber effluent.
We disagree with the commenter's assertion that only scrubbers that
are used to meet emission limits for process vents should have a POD.
If a process operates a few hours per year, it may have Group 2 batch
process vent emissions with high HAP concentrations. If such emission
streams are controlled with a scrubber, we believe that the effluent
discharges should be considered for possible compliance with wastewater
requirements.
After consideration of the comment and evaluation of requirements
in other rules, we have decided to resolve the existing ambiguity by
modifying the definition of ``point of determination'' in the final
amendments. In general, 40 CFR part 63, subpart FFFF references the
wastewater requirements in the Hazardous Organic NESHAP (HON), 40 CFR
part 63, subpart G, including the POD definition in 40 CFR 63.111.
According to this definition, a POD is each point where process
wastewater exits the chemical manufacturing process unit (CMPU) (or
MCPU, in the case of 40 CFR part 63, subpart FFFF). However, the term
does not have the same meaning under 40 CFR part 63, subpart FFFF as it
does in the HON due to an unintended consequence created by the
decision to exclude control devices from the MCPU (whereas they are
part of CMPU under the HON). To make the application of POD under 40
CFR part 63, subpart FFFF consistent with their application in the HON,
the final amendments include a freestanding (i.e., non-cross-
referenced) term ``point of determination'' in 40 CFR 63.2550(i) of 40
CFR part 63, subpart FFFF. This revised definition specifies that a POD
is each point where process wastewater exits the MCPU or control
device.
As a result of this change, effluent discharge points from all
scrubbers, not just those that are used to meet emission limits for
process vents, are POD. Discharge points from other types of control
devices are also POD. The effluent also is process wastewater, as under
the HON. To determine if the effluent is subject to requirements for
wastewater, you must determine if it meets any of the Group 1
wastewater criteria, just like for other process wastewater streams.
Comment: Several commenters requested that methyl ethyl ketone
(MEK) be deleted from the list of PSHAP in Table 8 to subpart FFFF of
40 CFR part 63 because MEK was removed from the list of HAP in the CAA
on December 19, 2005 (70 FR 75047). One of the commenters suggested a
separate rulemaking to address the situation before the compliance
date.
Response: We agree with the commenters that MEK should no longer be
listed in Table 8 to subpart FFFF of 40 CFR part 63 because MEK has
been removed from the HAP list. Therefore, we removed MEK from Table 8
to subpart FFFF of 40 CFR part 63 in the final rule amendments.
D. Requirements for Equipment Leaks
Comment: One commenter requested that bench-scale operations be
exempt from the MON just as in the HON at 40 CFR 63.160(f) and 40 CFR
63.190(f), the Pharmaceuticals Production NESHAP at 40 CFR
63.1255(a)(6), and the Pesticide Active Ingredient Production NESHAP at
40 CFR 63.1363(a)(6). The commenter states that the justification for
excluding bench-scale operations from the other rules, as stated in the
preamble to an amendment for the HON (60 FR 18071, April 10, 1995), is
equally applicable to the MON source category.
Response: We agree with the commenter and have corrected this
oversight by adding an exemption for bench-scale batch operations in a
new 40 CFR 63.2480(d). Although the term ``bench-scale batch
operations'' is defined in 40 CFR 63.161 of the HON, we also added the
same definition in the final amendments to 40 CFR 63.2550(i) because
the term is not defined in 40 CFR part 63, subpart UU or in 40 CFR part
65, subpart A.
Comment: One commenter opposed the proposed amendments to the
requirements for equipment leaks at existing sources in Table 6 to
subpart FFFF. These changes would eliminate the 40 CFR part 63, subpart
TT option for MCPU with no continuous process vents in favor of a new
above-the-floor option that would require all MCPU to comply with
either 40 CFR part 63, subpart UU, or 40 CFR part 65, subpart F, both
modified to allow sensory monitoring of connectors in place of Method
21 monitoring.
The commenter stated four objections to the proposed changes.
First, the commenter does not believe we have met the statutory
requirement to demonstrate that the costs of the new option are
reasonable, particularly for equipment in an MCPU with no continuous
process vents. To illustrate this concern, the commenter provided
information for an example pump and concluded that the additional cost
to comply with 40 CFR part 63, subpart UU instead of 40 CFR part 63,
subpart TT could be over $70,000 per ton of HAP removed.
Second, the commenter disagrees with our assertion that a
consistent set of options for all MCPU will simplify applicability
because this determination needs to consider other rules that apply at
the MON facilities. For example, if a facility with MON batch
operations is also subject to the Organic Liquid Distribution NESHAP,
for which 40 CFR part 63, subpart TT is a compliance option, then
eliminating the 40 CFR part 63, subpart TT option from the MON could
make applicability more complicated.
Third, even if the nationwide benefits of reduced connector
monitoring for continuous operations more than offsets the additional
nationwide burden to comply with the 40 CFR part 63, subpart UU for all
MCPU, the commenter is concerned that the offsets are inequitably
distributed. Facilities primarily engaged in batch chemical
manufacturing would incur additional costs but receive little or no
benefit, whereas facilities that primarily operate continuous chemical
manufacturing processes will receive the benefits but incur little or
no cost.
Fourth, the commenter stated that the new leak detection and repair
(LDAR) options do not appropriately recognize the difference in
potential environmental impact between batch and continuous operations.
The commenter noted that, prior to the amendments, 40 CFR part 63,
subpart FFFF allowed for the fundamental differences of scale and modes
of operation between continuous and batch operations by properly
allocating the stringency of equipment leak requirements. The commenter
argued that the proposed change does neither. The higher stringency of
40 CFR part 63, subpart UU is appropriate for large continuous
operations but not for small batch operations.
Response: In the analysis for the proposed amendments, the MACT
floor
[[Page 40322]]
for all MCPU was an LDAR program equivalent to the requirements in 40
CFR part 63, subpart TT, and the above-the-floor option lowered the
leak definition for pumps and valves to the level specified in 40 CFR
part 63, subpart UU. Although we stand by our original conclusion that
the average nationwide impacts of the proposed above-the-floor option
are reasonable, we also share the commenter's concern that the benefits
and costs are not distributed equitably among facilities with different
types of operations, especially when considering the leak detection and
repair program already implemented at the facility.
Upon closer examination of the results of the cost analysis, it is
clear that the incremental impacts for pumps in MCPU that have no
continuous process vents are much more significant than the impacts for
valves in those same processes and the impacts for MCPU that have
continuous process vents. To mitigate the excessive burden for batch
operations already in compliance with 40 CFR part 63, subpart TT, we
have modified the above-the-floor option to lower the pump leak
definition only for MCPU with continuous process vents (the option
still lowers the leak definition for valves in all MCPU). As a result
of this change, the incremental impacts for both batch and continuous
operations are reasonable. For the final amendments, we did not change
the language in Table 6 to subpart FFFF of 40 CFR part 63 (i.e., the
LDAR programs in 40 CFR part 63, subpart UU and 40 CFR part 65, subpart
F are still the starting point for all MCPU). However, new language in
40 CFR 63.2480(b)(5) and (c)(5) specifies that you may elect to comply
with a leak definition of 10,000 ppm for pumps in light liquid service
in an MCPU that has no continuous process vents and is part of an
existing source.
In addition to the changes described above for pumps, the final
amendments also include an additional compliance option for equipment
leaks. Many facilities with processes that are subject to 40 CFR part
63, subpart FFFF also have processes that are subject to the equipment
leak provisions in 40 CFR part 63, subpart H. The requirements in 40
CFR part 63, subpart H are substantially similar to the requirements in
40 CFR part 63, subpart UU. Therefore, we decided to modify Table 6 of
subpart FFFF to 40 CFR part 63 to allow compliance with 40 CFR part 63,
subpart H as another alternative. This option provides additional
flexibility, and it may reduce the burden for some owners and operators
while achieving the same level of emissions control.
E. Initial Compliance Requirements
1. Design Evaluations
Comment: A proposed amendment to 40 CFR 63.2450(h) would clarify
that the option to conduct a design evaluation instead of a performance
test for a small control device applies only to control devices used to
control process vents and transfer racks because other provisions in
the rule already allow design evaluations for storage tanks and
wastewater. Section 63.2450(h) also references the criteria for design
evaluations in 40 CFR 63.1257(a)(1) of the Pharmaceuticals Production
NESHAP. One commenter believes it would be preferable to require
compliance with the design evaluation requirements in 40 CFR 63.985(b)
for small control devices used to meet the emission limits in Tables 1,
3, and 5 to subpart FFFF of 40 CFR part 63, and require compliance with
40 CFR 63.1257(a)(1) only for control devices used to meet the emission
limits specified in Table 2 to subpart FFFF of 40 CFR part 63.
According to the commenter, referencing the design evaluation
procedures in 40 CFR part 63, subpart SS for the emission types subject
to Tables 1, 3, and 5 to subpart FFFF of 40 CFR part 63 is appropriate
because the performance test and other requirements in 40 CFR part 63,
subpart SS also apply to those emission types. The commenter also
recommended adding the following statement: ``For continuous process
vents the design evaluation shall be conducted at maximum
representative operating conditions for the process, unless the
Administrator specifies or approves alternate operating conditions.''
Response: Although written in very different styles, the intent of
the design evaluation requirements in 40 CFR part 63, subpart SS and
the Pharmaceuticals Production NESHAP are essentially the same, to the
extent they overlap. We decided not to reference both sets of
requirements because we believe it is clearer to reference only one
wherever possible. We selected the criteria in the Pharmaceuticals
Production NESHAP because they are slightly more comprehensive than the
procedures in 40 CFR part 63, subpart SS (e.g., they include criteria
for scrubbers and non-regenerative carbon adsorbers). Furthermore, the
language in the Pharmaceuticals Production NESHAP is nearly identical
to the language in 40 CFR 63.139 of the HON, which 40 CFR part 63,
subpart FFFF references for wastewater control devices.
We agree with the commenter's suggested clarification regarding the
conditions under which the design evaluation should be conducted for a
control device that controls continuous process vents. This language is
borrowed from 40 CFR 63.997(e)(1)(i), and it will ensure that design
evaluations are conducted under the same conditions as performance
tests. It also complements the instructions in 40 CFR
63.2460(c)(2)(ii), which specify conditions under which a design
evaluation should be conducted for a control device that controls batch
process vents. Thus, we added the commenter's suggested language in 40
CFR 63.2450(h). Along these same lines, we also added a statement
specifying that a design evaluation for a control device that is used
to control transfer racks must demonstrate that the required efficiency
is achieved during the reasonably expected maximum transfer loading
rate.
2. Requirements After Process Changes
Comment: Proposed amendments in 40 CFR 63.2445(d), (e), and (f)
specify requirements that apply after various types of process changes.
In each case, the proposed amendments specify that a performance test
or design evaluation is required within 150 days of the process change.
Two commenters requested clarification of the proposed amendments
because they noted that an initial compliance demonstration does not
always require a performance test or design evaluation. For example,
one commenter pointed out that no performance test should be required
if the facility complies with the alternative standard or routes the
emission stream to a fuel gas system. The other commenter described a
situation where a performance test should not be required because a
previous test is still valid. According to this commenter, when
production is scaled up so that Group 2 batch process vents become
Group 1 batch process vents, production may be shifted to different
equipment for which initial compliance was previously demonstrated
under worst-case conditions that are not exceeded by the operating
scenario for the new process. To clarify the amendments, one commenter
suggested replacing the references to performance tests and design
evaluations with a reference to ``an initial compliance demonstration
as specified in this subpart.''
Response: Our intent was to require a performance test or design
evaluation after the specified types of process changes only when a
performance test or design evaluation would have been required to
demonstrate initial
[[Page 40323]]
compliance if the situation after the change had existed at the time
the facility first became subject to 40 CFR part 63, subpart FFFF. The
commenters correctly observed that in some situations initial
compliance can be demonstrated without a performance test or design
evaluation, or it can be demonstrated using a previous performance
test. Therefore, we revised 40 CFR 63.2445(d), (e), and (f) in the
final rule amendments to require any applicable initial compliance
demonstration instead of requiring only a new performance test or
design evaluation.
3. Calculation of Uncontrolled Emissions
Comment: One commenter pointed out that the calculation of HAP
emissions from process condensers requires knowledge of condensate
receiver composition and condenser exit gas temperature (or direct
knowledge of exit gas stream composition). In most cases, data on the
condensate composition is not available. The commenter stated that
typical errors made in estimating emissions following process
condensers include use of condenser exit water temperature instead of
exit gas temperature, lack of an applied material balance, and use of
reactor vessel liquid phase mole fraction to determine partial pressure
of condensables in the condenser exit gas (single most common mistake).
When the operator has no knowledge of the liquid condensate mole
fractions, a material balance must be used to determine the mole
fractions present in equilibrium with the exiting emission stream. The
commenter provided an example of a material balance based on
noncondensables for a process operation involving toluene and xylene.
The commenter further points out that for process operations where
temperature and pressure are changing, the material balance may be
complex. In summary, the commenter stated that it is essential that the
noncondensable material balance be applied in conjunction with an
iterative solution to solve condensate liquid mole fraction for cases
where liquid composition in the receiver is not known.
Response: We agree with the commenter that the required procedures
to calculate uncontrolled emissions when a vessel is equipped with a
process condenser should be corrected to reflect the condenser exit gas
temperature and composition of the condensate. The following
assumptions apply for calculating uncontrolled emissions from process
vent from a process condenser:
(1) For all condenser calculations one would use the condenser exit
gas temperature and pressure as the reference conditions.
(2) It should be assumed that the condenser exit vent gas is in
equilibrium with the liquid condensate which is also leaving the
condenser based on the exit gas temperature. Therefore, the calculated
vapor pressure for each volatile component in the condensate would have
approximately the same calculated partial pressure of the same
component in the exit vent gas from the condenser.
(3) Dalton's Law would be used to calculate the partial pressure of
the noncondensable component (air, nitrogen, * * *) contained in the
condenser exit vent gas. This is where the sum of all of the partial
pressures is equal to the total system pressure and the partial
pressure of the noncondensable component would be calculated by
subtracting the sum of all volatile component vapor pressures from the
total system pressure.
(4) Material balance considerations should be taken into account
for each component at the condenser. The amount of each component that
enters the condenser should be approximately equal to the amount that
is calculated to leave the condenser through the exit vapor stream and
the exit condensate liquid stream.
(5) The amount of each component that is emitted from the condenser
should be determined first. The total HAP that are emitted from the
condenser may then be calculated from the component emission totals. It
is likely that many of the compounds that are emitted from the
condenser may not be HAP but would need to be calculated as part of the
overall condenser solution.
In all but the simplest cases (single component systems) the
solution to the condenser problem will require a numerical iteration as
part of the basic procedure. We are changing the procedures for
calculating emissions from condensers to be as technically correct as
possible. This is important because uncontrolled emission estimates are
used as a threshold for requiring installation and operation of control
devices.
Comment: As part of the proposed amendments, a new paragraph was
added at 40 CFR 63.2460(b)(4) to require the use of procedures in 40
CFR 63.1257(d)(3)(i)(B) to calculate uncontrolled batch process vent
emissions from a vessel equipped with a process condenser. Three
commenters noted that there are some batch process steps where a
process condenser is used, but the required equations do not adequately
estimate the emissions. The commenters cited the following as examples:
intermittent vents from continuous distillation columns, maintenance
purges, or regenerator operations. To estimate uncontrolled emissions
for such steps, the commenters believe 40 CFR part 63, subpart FFFF
should allow the use of engineering assessments in accordance with 40
CFR 63.1257(d)(2)(ii) of the Pharmaceuticals Production NESHAP.
According to one commenter, engineering assessments also should be
allowed for emission episodes covered by the equations if the owner or
operator can demonstrate to the Administrator that those methods are
not appropriate.
Response: We agree with the commenters that the specified equations
do not address all possible types of emission episodes from process
condensers, just as they do not address all possible types of emission
episodes directly from process equipment. Therefore, we have modified
40 CFR 63.2460(b)(4) in the final amendments to allow the use of
engineering assessments for types of emission episodes not covered by
the specified equations. However, the revised procedure for calculating
condenser emissions will always apply. We also added the provision that
allows engineering assessments covered by the equations in 40 CFR
63.1257(d)(3)(i)(B) if you can demonstrate that those methods are not
appropriate. These changes make the procedures for estimating
uncontrolled emissions from process condensers consistent with the
procedures for estimating uncontrolled emissions directly from process
equipment.
Comment: A proposed amendment in 40 CFR 63.2465(b) clarifies that
uncontrolled hydrogen halide and halogen HAP emissions may be estimated
using either the equations in 40 CFR 63.1257(d)(2)(i) or an engineering
assessment in accordance with 40 CFR 63.1257(d)(2)(ii), whichever is
appropriate. One commenter noted that in order to use an engineering
assessment for emission episodes covered by the equations, 40 CFR
63.1257(d)(2)(ii) requires a demonstration that the equations are not
appropriate. The commenter asked if information to support the
demonstration should be documented in the notification of compliance
status report.
Response: According to 40 CFR 63.1257(d)(2)(ii)(E), all information
must be documented in the precompliance report. However, we
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understand that the emission equations in 40 CFR 63.1257(d)(2)(i) were
developed for organic HAP and decided that a demonstration that the
equations are not appropriate for hydrogen halide and halogen HAP
emissions would be an unnecessary burden. Therefore, 40 CFR 63.2465(b)
of the final amendments specifies that the information to support an
engineering assessment for estimating hydrogen halide and halogen HAP
emissions must be submitted in the notification of compliance status
report.
F. Monitoring Requirements
1. Absorbers
Comment: Five commenters objected to the proposed amendments to the
monitoring requirements for absorbers in 40 CFR 63.2450(k)(5). These
amendments would require continuous monitoring of liquid and gas flow,
and records of the liquid-to-gas ratio, in addition to the monitoring
and recordkeeping required in 40 CFR 63.990(c)(1), 63.993(c)(1), and
63.998(a)(2)(ii)(C). According to the commenters, the current
monitoring requirements (liquid temperature and specific gravity) are
sufficient to demonstrate compliance, and they believe we have not
explained why these requirements are inadequate. They also noted that
there is no precedent for the proposed monitoring (except for halogen
scrubbers, for which flow monitoring is already required in 40 CFR
63.994), and it would add significant burden and cost to monitoring
absorbers. Therefore, the commenters believe the proposed amendments
should not be finalized.
Response: Our intent was to require liquid and gas flow monitoring
only for absorbers where water is used as the scrubbing fluid. As the
commenters pointed out, the rule already requires this monitoring for
halogen scrubbers by referencing the requirements in 40 CFR 63.994.
However, water can also be used to scrub organic compounds from an
emission stream. We believe the same monitoring requirements that apply
to halogen scrubbers should also apply to any other absorber that uses
water as the scrubbing liquid. Therefore, 40 CFR 63.2450(k)(5) in the
final amendments has been revised to require the liquid and gas flow
monitoring only for absorbers that control organic compounds and use
water as the scrubbing fluid.
2. Organic Monitoring Devices
Comment: The proposed amendments added a new 40 CFR 63.2460(c)(9)
to specify requirements for biofilters that are used as control devices
for batch process vents. Section 63.2460(c)(9)(iii) specified
requirements for temperature monitoring devices and organic monitoring
devices. This section also indicated that general requirements for
continuous emissions monitoring system(s) (CEMS) are specified in 40
CFR 63.2450(j) and in Table 12 to subpart FFFF of 40 CFR part 63. The
preamble to the proposed amendments explained that this rule language
means the quality assurance/quality control and other requirements for
CEMS in subpart A of 40 CFR part 63 would apply to organic monitoring
devices. Three commenters disagreed with this statement. One of the
commenters pointed out that a CEMS must provide a record of the
emissions, whereas an organic monitoring device is required to provide
an indication of concentration. As an example, this commenter noted
that the monitored parameter for an organic monitoring device could be
a calibrated indicator of HAP concentration such as the millivolts
generated by a concentration sensor. According to another commenter,
the references to CEMS in the amended explanations for citations in
Table 12 to subpart FFFF of 40 CFR part 63 should be applicable only to
CEMS that are used for compliance with the alternative standard in 40
CFR 63.2505. Thus, the three commenters recommended removing the
proposed changes from 40 CFR 63.2460(c)(9)(iii), Table 12 to subpart
FFFF of 40 CFR part 63, and all associated preamble discussions.
Response: The commenters' interpretation of the differences in
requirements for CEMS and organic monitoring devices is correct.
Requirements for CEMS were inappropriately applied to organic
monitoring devices in 40 CFR 63.2460(c)(9)(iii) of the proposed
amendments, and they have been removed from the final amendments. As a
result of these changes, the use of an organic monitoring device with a
biofilter is subject to the parameter monitoring requirements in 40 CFR
part 63, subpart SS. All other organic monitoring devices, except those
used with controls for wastewater systems, are also subject to the
requirements in 40 CFR part 63, subpart SS. Organic monitoring devices
used with controls for wastewater systems are subject to the similar
parameter monitoring requirements in 40 CFR part 63, subpart G of the
HON.
We disagree with the comments regarding the proposed changes in
Table 12 to subpart FFFF of 40 CFR part 63. Nothing in the rule