Locomotive Crashworthiness, 36888-36917 [06-5667]
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Federal Register / Vol. 71, No. 124 / Wednesday, June 28, 2006 / Rules and Regulations
DEPARTMENT OF TRANSPORTATION
I. Statutory and Regulatory Background
Federal Railroad Administration
A. FRA Regulatory Authority
FRA has broad statutory authority to
regulate railroad safety. The Locomotive
Inspection Act (LIA) (formerly 45 U.S.C.
22–34, now 49 U.S.C. 20701–20703) was
enacted in 1911. It prohibits the use of
unsafe locomotives and authorizes FRA
(by delegation from the Secretary of
Transportation) to issue standards for
locomotive maintenance and testing. In
order to further FRA’s ability to respond
effectively to contemporary safety
problems and hazards as they arise in
the railroad industry, Congress enacted
the Federal Railroad Safety Act of 1970
(Safety Act) (formerly 45 U.S.C. 421, 431
et seq., now found primarily in chapter
201 of Title 49). The Safety Act grants
the Secretary of Transportation
rulemaking authority over all areas of
railroad safety (49 U.S.C. 20103(a)) and
authority to investigate and penalize
violations of any rail safety law. This
authority was subsequently delegated to
the FRA Administrator (49 CFR 1.49).
(Until July 5, 1994, the Federal railroad
safety statutes existed as separate acts
found primarily in Title 45 of the
United States Code. On that date, all of
the acts were repealed, and their
provisions were recodified into Title
49.)
49 CFR Parts 229 and 238
[Docket No. FRA–2004–17645, Notice No.
3]
RIN 2130–AB23
Locomotive Crashworthiness
Federal Railroad
Administration (FRA), Department of
Transportation (DOT).
ACTION: Final rule.
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AGENCY:
SUMMARY: FRA is issuing
comprehensive, minimum standards for
locomotive crashworthiness. These
crashworthiness standards are intended
to help protect locomotive cab
occupants in the event of a locomotive
collision. Examples of locomotive
collision scenarios considered in this
rulemaking include collisions with
another locomotive, the rear of another
train, a piece of on-track equipment, a
shifted load on a freight car on an
adjacent parallel track, and a highway
vehicle at a rail-highway grade crossing.
Locomotive crashworthiness must be
demonstrated by complying with either
the final rule’s new performance
standards or an FRA-approved design
standard.
DATES: Effective Date: This final rule is
effective August 28, 2006. The
incorporation by reference of certain
publications listed in the rule is
approved by the Director of the Federal
Register as of August 28, 2006.
ADDRESSES: For access to the docket to
read background documents or
comments received, go to https://
dms.dot.gov at any time or to Room PL–
401 on the plaza level of the Nassif
Building, 400 Seventh Street, SW.,
Washington, DC, between 9 a.m. and 5
p.m., Monday through Friday, except
Federal Holidays.
FOR FURTHER INFORMATION CONTACT: John
Punwani, Office of Research and
Development, Federal Railroad
Administration, 1120 Vermont Avenue,
NW., Mail Stop 20, Washington, DC
20590 (telephone: 202–493–6369);
Charles L. Bielitz, Mechanical Engineer,
Office of Safety Assurance and
Compliance, Federal Railroad
Administration, 1120 Vermont Avenue,
NW., Mail Stop 25, Washington, DC
20590 (telephone: 202–493–6314); or
Melissa Porter, Trial Attorney, Office of
Chief Counsel, Federal Railroad
Administration, 1120 Vermont Avenue,
NW., Mail Stop 10, Washington, DC
20590 (telephone: 202–493–6034).
SUPPLEMENTARY INFORMATION:
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The term ‘‘railroad’’ is defined in the
Safety Act to include all forms of nonhighway ground transportation that runs on
rails or electromagnetic guideways, * * *
other than rapid transit operations within an
urban area that are not connected to the
general railroad system of transportation.
This definition makes clear that FRA
has jurisdiction over (1) rapid transit
operations within an urban area that are
connected to the general railroad system
of transportation, and (2) all freight,
intercity, passenger, and commuter rail
passenger operations regardless of their
connection to the general railroad
system of transportation or their status
as a common carrier engaged in
interstate commerce. FRA has issued a
policy statement describing how it
determines whether particular rail
passenger operations are subject to
FRA’s jurisdiction (65 FR 42529 (July 2,
2000)); the policy statement can be
found in Appendix A to parts 209 and
211 of Title 49 of the Code of Federal
Regulations (hereinafter, all references
to CFR parts and sections will refer to
parts and sections in Title 49 of the
Code of Federal Regulations).
Pursuant to its statutory authority,
FRA promulgates and enforces a
comprehensive regulatory program to
address railroad track; signal systems;
railroad communications; rolling stock;
rear-end marking devices; safety glazing;
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railroad accident/incident reporting;
locational requirements for dispatching
of U.S. rail operations; safety integration
plans governing railroad consolidations;
merger and acquisitions of control;
operating practices; passenger train
emergency preparedness; alcohol and
drug testing; locomotive engineer
certification; and workplace safety.
In part 229, FRA established
minimum federal safety standards for
locomotives. These regulations
prescribe inspection and testing
requirements for locomotive
components and systems, minimum
locomotive cab safety requirements, and
even basic crashworthiness design
requirements for electric multiple-unit
type locomotives. On May 12, 1999,
FRA issued regulations addressing the
safety of passenger rail equipment,
including passenger-occupied
locomotives (i.e., cab control cars,
powered multiple-unit passenger cars).
These are found in part 238. However,
FRA’s existing locomotive safety
standards do not address the
crashworthiness of conventional
locomotives, which comprise the
majority of locomotives in use today.
B. Rail Safety Enforcement and Review
Act
In 1992, Congress passed The Rail
Safety Enforcement and Review Act
(RSERA). Pub. L. 102–365, September 3,
1992. In response to concerns raised by
railroad employee organizations,
members of Congress, and
recommendations of the National
Transportation Safety Board (NTSB)
concerning locomotive crew safety,
Congress included mandates concerning
locomotive crashworthiness and cab
working conditions in the legislation.
Section 10 of RSERA, entitled
‘‘Locomotive Crashworthiness and
Working Conditions,’’ required FRA ‘‘to
complete a rulemaking proceeding to
consider prescribing regulations to
improve the safety and working
conditions of locomotive cabs.’’ In order
to determine whether crashworthiness
regulations would be necessary,
Congress tasked FRA with assessing the
adequacy of Locomotive
Crashworthiness Requirements
Standard S–580, or any successor
standard thereto, adopted by the
Association of American Railroads in
1989, in improving the safety of
locomotive cabs. Furthermore, Congress
specifically mandated that the
Secretary, in support of the rulemaking
proceeding, consider the costs and
benefits associated with equipping
locomotives with each of a number of
specified design features.
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FRA agrees that locomotive
crashworthiness protection is necessary
because train collisions and derailments
can result in crew fatalities and injuries.
In the period from 1995 to 1997, 26
locomotive cab occupants were killed
and 289 were injured in freight and
passenger train accidents in the United
States, a yearly average of 105
casualties.1
Adopted in 1989, Association of
American Railroads (AAR) Specification
S–580 (‘‘S–580’’) has served as the
industry standard for crashworthiness
design specifications of new road freight
locomotives. At the time of its
development, S–580 provided basic
enhancements to the crashworthiness of
road locomotives. Many of the units
built to this specification are of widenose cab design, often referred to as the
North American cab design. It is
generally held throughout the industry
that S–580 represented a significant step
on the part of the railroad industry to
improve the crashworthiness of
locomotives.
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II. FRA’s Response to Section 10 of
RSERA
In response to the mandate of Section
10 of RSERA, FRA conducted the
necessary research and analysis. FRA
undertook steps to determine the health
and safety effects of locomotive cab
working conditions and evaluated the
effectiveness of S–580, along with the
benefits and costs of RSERA’s specified
locomotive crashworthiness features
(i.e., braced collision posts, rollover
protection devices, deflection plates,
shatterproof windows, readily
accessible crash refuges, uniform sill
heights, anticlimbers, or other
equipment designed to prevent
overrides resulting from head-on
locomotive collisions, equipment to
deter post-collision entry of flammable
liquids into locomotive cabs, any other
device intended to provide crash
protection for occupants of locomotive
cabs). In an effort to fully address the
broad range of issues presented in the
RSERA, FRA (1) conducted an industrywide public meeting to gather
information regarding the areas of
concern identified in the RSERA, (2)
established a locomotive collision
database based on detailed accident
information gathered from actual
collisions, (3) established a research
1 Regulatory Impact Analysis, p. iii of Appendix
B of the Analysis. These statistics were taken from
the data set of injuries/fatalities that, because of
their circumstances, could have been prevented by
the crashworthiness standards contained in this
rule. Thus, this set does not include the total
number of all locomotive cab occupant fatalities/
injuries that occurred during this time period.
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contract to develop and verify a
computer model capable of predicting
how each of the crashworthiness
features in S–580 and in the RSERA
affect the collision dynamics and
probability of crew injury, and (4)
conducted a detailed survey of
locomotive crews’ cab working
conditions and environment. FRA
detailed the results of these actions in
‘‘Locomotive Crashworthiness and Cab
Working Conditions Report to
Congress,’’ dated September 18, 1996. A
copy of this report has been placed in
the docket of this rulemaking as
Document No. FRA–2004–17645–9.
Actions taken to gather information for
that report are described below.
First, meetings with all segments of
the railroad industry formed an
essential part of FRA’s plan to meet the
requirements of the RSERA. FRA held
an industry-wide public meeting on
June 23, 1993, to gather information
from the industry on each of the areas
of concern identified in Section 10 of
the RSERA and to inform the industry
of FRA’s approach. This meeting was
well attended by all segments of the rail
industry, including rail labor, freight
railroads, locomotive builders, the
National Railroad Passenger Corporation
(Amtrak), and commuter railroads.
At this initial meeting, some of the
railroads urged that improvements in
crash avoidance technology should be
pursued in lieu of improved
crashworthiness features. FRA is
currently pursuing crash avoidance
technology and on March 7, 2005,
published a separate rule (part 236,
subpart H) on performance standards for
the use and development of processorbased signal and train control systems.
See 70 FR 11052. The issue of collision
avoidance is more fully discussed below
in section IV of the preamble.
Several participants in the public
meeting expressed an opinion that a
series of smaller, informal meetings
with the separate segments of the rail
industry would provide more detailed
information regarding locomotive
crashworthiness. As a result, FRA held
a number of such meetings which
included the following organizations:
American Public Transportation
Association (APTA);
American Short Line and Regional
Railroad Association (ASLRRA);
Amtrak;
AAR;
Brotherhood of Locomotive Engineers
(now Brotherhood of Locomotive
Engineers and Trainmen (BLET);
Burlington Northern (now Burlington
Northern Santa Fe Railway) (BNSF);
DuPont (glazing);
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General Electric Transportation Systems
(GE);
General Motors-Electro-Motive Division
(GM/EMD);
Morrison Knudsen (MK); NTSB;
Sierracin (glazing); and
United Transportation Union (UTU).
These meetings generated
considerable discussion about the
adequacy of the AAR’s Locomotive
Crashworthiness Standard S–580 (1989),
the requirement to conduct research and
analysis, including computer modeling
and full-scale crash testing of the safety
of locomotives, and the costs and
benefits associated with RSERA’s
specified locomotive crashworthiness
features. During the meetings, FRA
requested specific cost or test data to
support the positions taken by the
various organizations. Some supply
industry organizations were
forthcoming with this data, while other
organizations were apparently unable or
unwilling to respond.
Second, FRA proceeded based on the
understanding that earlier locomotive
collision accident reports did not
contain the data necessary to support
crash modeling. Thus, in 1992, FRA
instructed field inspectors to investigate
all accidents involving either a collision
of two trains or a collision of one train
with an object weighing ten tons or
more, regardless of monetary damage
thresholds and locomotive design. This
accident data provided information
which FRA used to determine the
possible benefits of a crashworthiness
regulation.
Third, with the support of the Volpe
National Transportation Systems Center
(‘‘Volpe Center’’), FRA contracted with
Arthur D. Little, Inc. (ADL) to predict
the benefit, if any, of each of the
locomotive crashworthiness features
listed in Section 10 of the RSERA. Using
the collision data collected by FRA,
ADL performed a series of analyses
using computer models to evaluate the
effectiveness of specific crashworthiness
design features.2
Lastly, FRA’s approach to the research
and analysis tasks focused on the cost
and benefits of design changes to
conventional locomotives operating at
speeds of less than 80 mph. The work
done to meet the requirements of the
RSERA was not intended to address
safety concerns unique to high speed
rail transportation. FRA has addressed
high speed rail safety concerns,
2 Mayville, R. A., Stringfellow, R. G., Rancatore,
R. J., Hosmer, T. P., 1995, ‘‘Locomotive
Crashworthiness Research, Volumes 1 through 5,’’
DOT/FRA/ORD–95/8.1–8.5. A copy of each cited
report has been placed in the docket of this
rulemaking as Document No. FRA 2004–17645–13.
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including crashworthiness design, in
part 238.
FRA’s Report to Congress contained
an implementation strategy to address
each of the issues raised by the RSERA.3
FRA determined that S–580, which
provided for improvements in collision
posts, anti-climbing arrangements, and
the short hood structure, represented a
significant step on the part of the
railroad industry to improve locomotive
crashworthiness. The research and
analysis conducted in response to the
RSERA showed that S–580 could be
further improved to reduce casualties
without significantly impacting
locomotive design. FRA also found that
(1) modified front-end structural designs
incorporating stronger collision posts,
(2) full-height corner posts with
increased strength, and (3) utilization of
roof longitudinal strength to support
structural members from crushing may
provide opportunities for additional
protection for locomotive cab
occupants. FRA even evaluated the
potential to create a designated crash
refuge within the space that these
measures would help to protect.
Furthermore, based on accident/
incident experience and recent
advances in fuel tank design being
undertaken by the industry, FRA
concluded that fuel tank design could
be significantly improved to minimize
the risk and severity of future fuel spills.
Finally, FRA identified locomotive cab
emergency lighting and more reliable
means of rapid egress during
derailments and collisions as additional
subject areas which appeared to warrant
further exploration.
While the study findings clearly
indicate that several crashworthiness
features warranted further exploration,
the findings also indicated that several
features, including rollover protection,
uniform sill heights, and deflection
plates did not warrant further action.
Rollover protection costs would be
substantial, and no material need for
such protection was demonstrated by
the accident data. Design limitations of
multi-use freight locomotives all but
preclude practical design possibilities
for deflection plates, and FRA found
that a successful deflection device
would cause collateral safety problems.
Uniform sill heights were found not to
significantly reduce life-threatening
collision damage, would have a high
cost, and any benefit would accrue only
after an extended period over which
older standard locomotives would be
3 ‘‘Locomotive Crashworthiness and Cab Working
Conditions Report to Congress’’, Office of Safety
Assurance and Compliance, Federal Railroad
Administration, 1996.
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phased out of service. The perceived
benefits of uniform sill height might be
more reliably achieved by improved
anti-climbing arrangements, and the
report proposed that development and
evaluation of a design concept be
explored.
Many of the proposed measures were
practical for application only to newly
constructed locomotives. Further,
additional information and research
were required to determine the costeffective basis of these concepts, and to
assure the acceptance of these measures
by locomotive crews. In order for
protective features to be effective, crew
members must have confidence that
they will function as intended. Crew
members who lack confidence in the
safety measures employed may be
inclined to jump from a locomotive
prior to a collision, resulting in a high
probability of serious injury or death.
FRA determined that it would use its
Railroad Safety Advisory Committee to
further develop these safety issues
thereby tapping the knowledge and
energies of a wide range of interested
parties.
III. Railroad Safety Advisory
Committee (RSAC) Recommendations
In March 1996, FRA established the
RSAC, which provides a forum for
consensual rulemaking and program
development. The Committee includes
representation from all of the agency’s
major customer groups, including
railroads, labor organizations, suppliers
and manufacturers, and other interested
parties. A list of member groups follows:
AAR;
American Association of Private
Railroad Car Owners (AARPCO);
American Association of State Highway
& Transportation Officials (AASHTO);
American Train Dispatchers
Department/BLE (ATDD/BLE) (now
American Train Dispatcher
Association);
Amtrak;
APTA;
ASLRRA;
Association of Railway Museums
(ARM);
Association of State Rail Safety
Managers (ASRSM);
BLET;
Brotherhood of Maintenance of Way
Employes (now Brotherhood of
Maintenance of Way Employes
Division (BMWED);
Brotherhood of Railroad Signalmen
(BRS);
Federal Transit Administration (FTA)
(associate member);
High Speed Ground Transportation
Association;
Hotel Employees & Restaurant
Employees International Union;
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International Association of Machinists
and Aerospace Workers;
International Brotherhood of
Boilermakers and Blacksmiths;
International Brotherhood of Electrical
Workers (IBEW);
Labor Council for Latin American
Advancement (LCLAA) (associate
member);
League of Railway Industry Women
(associate member);
National Association of Railroad
Passengers (NARP);
National Association of Railway
Business Women (associate member);
National Conference of Firemen &
Oilers;
National Railroad Construction and
Maintenance Association;
NTSB (associate member);
Railway Supply Institute (RSI);
Safe Travel America;
Secretaria de Communicaciones y
Transporte (associate member);
Sheet Metal Workers International
Association (SMW);
Tourist Railway Association Inc.;
Transport Canada (associate member);
Transportation Communications
International Union/BRC (TCIU/BRC);
Transport Workers Union of America
(TWUA); and
UTU.
When appropriate, FRA assigns a task
to RSAC, and after consideration and
debate, RSAC may accept or reject the
task. If the task is accepted, RSAC
establishes a working group that
possesses the appropriate expertise and
representation of interests to develop
recommendations to FRA for action on
the task. The working group develops
the recommendations by consensus. The
working group may establish one or
more task forces to develop the facts and
options on a particular aspect of a given
task. The task force reports to the
working group. If a working group
comes to unanimous consensus on
recommendations for action, the
working group presents the package to
the RSAC for a vote. If a simple majority
of the RSAC accepts the proposal, the
RSAC formally recommends the
proposal to FRA.
FRA then determines what action to
take on the recommendation. Because
FRA staff has played an active role at
the working group level in discussing
the issues and options and in drafting
the language of the consensus proposal,
and because the RSAC recommendation
constitutes the consensus of some of the
industry’s leading experts on a given
subject, FRA is often favorably inclined
toward the RSAC recommendation.
However, FRA is in no way bound to
follow the recommendation, and the
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agency exercises its independent
judgement on whether the
recommended rule achieves the
agency’s regulatory goal, is soundly
supported, and is in accordance with
policy and legal requirements. Often,
FRA varies in some respects from the
RSAC recommendation in developing
the actual regulatory proposal. If the
working group or RSAC is unable to
reach consensus on recommendations
for action, FRA moves ahead to resolve
the issue through traditional rulemaking
proceedings.
On June 24, 1997, FRA tasked RSAC
with the responsibility of making
recommendations concerning standards
for locomotive crashworthiness.
Specifically, RSAC was charged with
the investigation and development, if
necessary, of crashworthiness standards
to ensure the integrity of locomotive
cabs in collisions, thereby minimizing
fatalities and injuries to train crews.
This task was to be performed in three
phases. RSAC would first review
relevant accident data and existing
industry standards to determine which,
if any, appropriate modifications to the
cab structure are required to provide
additional protection above that
provided by S–580. In particular, RSAC
was to specifically consider the
following features: full-height corner
posts; improved glazing design and
support structure; equipment to prevent
the post-collision entry of flammable
liquids; and improved fuel tank design.
Second, RSAC would examine to what
extent improved anticlimber designs
and/or incorporation of shelf couplers,
used to complement the existing S–580
standards, serve to mitigate the effects of
the above-listed collision scenarios.
Third, RSAC would examine past and
present methods of cab egress, along
with the benefits of emergency lighting
in the event of a collision. Based on a
review of relevant accident data,
available technology, implementation
costs, and other applicable factors,
RSAC would then develop appropriate
recommendations.
To accomplish the above goals, RSAC
created the Locomotive Crashworthiness
Working Group (‘‘Working Group’’).
Created on June 24, 1997, this group of
about 40 members consisted of FRA
personnel and representatives from
railroad labor and management, States,
and two major manufacturers of
locomotives. The following
organizations provided representatives
to serve on the Working Group:
AAR;
AASHTO;
APTA;
ASLRRA;
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BLET;
BMWED;
FRA;
IBEW;
RSI;
SMW;
UTU; and
NTSB.
The Working Group broke the task
into three distinct phases. The first
phase included review of accident data
to formulate the most prevalent accident
scenarios involving injuries and deaths.
Second, the Volpe Center, along with
contractor ADL, performed detailed
analyses of how design improvements/
additions to S–580 would affect the
probable resulting injuries/deaths in
each of five accident scenarios
described later in this preamble.4 Third,
the Working Group analyzed and
deliberated the proposed costs and
benefits to determine the effectiveness
of each of the proposed changes to S–
580. The Working Group then presented
its findings to the full RSAC Committee.
The Working Group conducted its
meetings on the following dates at the
following locations:
(1) September 8–9, 1997, Washington,
DC;
(2) February 2–3, 1998, Jacksonville, FL;
(3) April 9–10, 1998, Fort Pierce, FL;
(4) July 14–15, 1998, Las Vegas, NV;
(5) October 28–29, 1998, Kansas City,
MO;
(6) February 25–26, 1999, Washington,
DC;
(7) June 15–16, 1999, Las Vegas, NV;
(8) October 19–20, 1999, Sterling, VA;
(9) December 13–14, 1999, Jacksonville,
FL;
(10) October 9–10, 2001, Washington,
DC;
(11) January 17–18, 2002, Jacksonville,
FL; and
(12) June 28–29, 2005, San Francisco,
CA.
Minutes from the above-referenced
meetings have been placed in the docket
of this proceeding.
4 Tyrell, D., Severson, K., Marquis, B., Martinez,
E., Mayville, R., Rancatore, R., Stringfellow, R.,
Hammond, R., Perlman, A.B., 1999, ‘‘Locomotive
Crashworthiness Design Modifications Study,’’
Proceedings of the 1999 IEEE/ASME Joint Railroad
Conference, April 13–15, 1999, IEEE Catalog
Number 99CH36340, ASME RTD Volume 16;
Tyrell, D.C., Martinez, E.E., Wierzbicki, T.,
‘‘Crashworthiness Studies of Locomotive Wide
Nose Short Hood Designs,’’ Proceedings of the 8th
ASME Symposium on Crashworthiness, Occupant
Protection and Biomechanics in Transportation
November 14–19, 1999; Nashville, Tennessee;
Tyrell, D., Severson, K., Marquis, B., Perlman, A.B.,
‘‘Simulation of an Oblique Collision of a
Locomotive and an Intermodal Container,’’
Proceedings of the 8th ASME Symposium on
Crashworthiness, Occupant Protection and
Biomechanics in Transportation November 14–19,
1999; Nashville, Tennessee.
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The Working Group had its inaugural
meeting on September 8–9, 1997, in
Washington, DC. After reviewing its
formal Task Statement to gain an
understanding of the scope of its
mission, the Working Group recognized
that a smaller, more manageable group
could more effectively consider the
technical requirements and debate the
advantages and disadvantages of the
technical options available. Thus, the S–
580/Engineering Review Task Force
(‘‘Engineering Task Force’’) was created
for this sole purpose. The Engineering
Task Force was made up of Working
Group members who either volunteered
or named a fellow member as a
representative. The Engineering Task
Force met four times and conducted
meetings by telephone conference on
three occasions. These task force
meetings served to progress the
technical aspects of the issues and were
open to all members of the Working
Group. These meetings were somewhat
less formal and were conducive to free
exchange of technical information and
ideas. A summary report on the
Engineering Task Force’s deliberations
was made at each subsequent Working
Group meeting.
The Working Group acknowledged
the three distinct elements to the task.
First, the group would need to identify,
using recent accident data, the most
prevalent locomotive collision scenarios
which involve injuries and deaths. To
this end, the Working Group requested
that FRA review pertinent accidents for
presentation at the February 2–3, 1998
Working Group meeting. The second
element involved detailed engineering
analysis of the effectiveness of specific
crashworthiness features. To this end,
FRA pledged the technical assistance of
the Volpe Center, along with required
support from outside contractors as
needed. Third, the Working Group
expressed interest in understanding the
projected economic impact of any new
requirements.
FRA commenced a review of
locomotive accident data from 1995 to
1996 as a representative sampling of
accidents. FRA then narrowed the pool
of accidents to 23 and presented
summaries of them to the Engineering
Task Force at its first meeting.
Collective discussion of these accidents
with railroad and labor members of the
Engineering Task Force helped to flesh
out all the details of the locomotive
types and designs. The Engineering
Task Force then classified all 23
collisions into five major categories and
developed a sequence of events, or
scenario, for each accident. These five
scenarios are:
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(1) Coupled locomotive override
resulting from a head-on train-to-train
collision;
(2) Colliding locomotive override
resulting from a head-on train-to-train
collision;
(3)5 Rear end/overtaking collision
between a locomotive and a freight car;
(4) Oblique/raking collision between a
locomotive and a freight car or part
thereof, at a switch or upon passing a
train on the adjacent track; and
(5) Offset collision between
locomotive and freight car.
Once these scenarios were identified,
a representative accident for each
scenario was chosen to be studied in
detail. The Engineering Task Force next
gathered as many details as possible
concerning the accidents and
determined the crashworthiness features
which were involved or could have had
an effect in each scenario. Table 1
shows the scenarios, collision mode,
relevant crashworthiness features, and
representative accidents.
TABLE 1.—COLLISION SCENARIO, COLLISION MODE, AND ACCIDENT REPRESENTATIVE OF SCENARIO.
Collision scenario
Collision mode
1. Head-on collision between two freight trains ..............
2. Head-on collision between two freight trains ..............
3a. Overtaking collision, locomotive to flat car ...............
3b. Grade crossing collision with highway truck carrying
logs.
4. Object, such as a trailer, fouling right-of-way of locomotive.
5. Offset collision between a locomotive and a freight
car.
Coupled locomotive override.
Colliding locomotive override.
Loading of window frame
structure.
Loading of window frame
structure.
Corner loading of locomotive short hood.
Corner loading of locomotive underframe.
Modified component
Anti-climber Shelf-coupler
Collision post
Window frame structure ....
Window frame structure ....
Short hood .........................
Front plate .........................
Accident location and date
Smithfield, WV, August 20,
1996.
West Eola, IL, January 20,
1993.
Phoenixville, PA, August
23, 1996.
Phoenixville, PA, August
23, 1996.
Selma, NC, May 16, 1994.
Madrone, NM, October 13,
1995.
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Figure 1 shows schematic illustrations
for the inline collision scenarios—
Scenarios 1, 2, and 3b. In Scenario 1, the
principal concern is a trailing
locomotive overriding the leading
locomotive, consequently eliminating
the operator’s cab (survival space)
during the collision. In scenario 2 the
principal concern is the relatively strong
underframe of one colliding locomotive
overriding the underframe of the other
locomotive. In this scenario, the
overriding locomotive crushes the
operator’s cab of the overriden
locomotive. In scenario 3, the principal
concern is the destruction of the upper
portion (window area) of the operator’s
cab.
5 The report from the Accident/Data Analysis and
Benefits Assessment Task Force describes 6
scenarios. It contains 2 scenarios in which the
window structure is impacted. In one, an overriding
freight car impacts the window structure during a
rear-end collision; in the other, logs impact the
window structure in a grade crossing collision with
a truck carrying logs. The Working Group initially
considered the former, but the latter was used for
the basis for crashworthiness evaluation of the
window structure. See Table 1.
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with the trailer striking the short hood
outboard of the collision post and
consequently causing sufficient damage
to intrude into the operator’s cab. The
illustration of Scenario 5 shows a
locomotive obliquely colliding with a
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freight car at a switch. The principal
concern is that the freight car can
intrude into the operator’s volume by
raking down the side of the locomotive.
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Figure 2 shows schematic illustrations
of the oblique collision scenarios—
Scenarios 4 and 5. The illustration for
Scenario 4 shows an intermodal trailer
fouling the right of way of an oncoming
locomotive. The principal concern is
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Each collision scenario presents a
significant risk of injury or death to
locomotive cab occupants, and the
Working Group recognized that effective
reduction of this risk is the primary goal
when considering locomotive
crashworthiness standards.
The Working Group next examined a
list of crash survival concepts that FRA
had previously assembled. The
Engineering Task Force discussed each
concept in light of the accidents
reviewed. There was general agreement
among Task Force members about the
continued need for braced collision
posts, corner posts, and the utilization
of crash energy management principles
to minimize secondary collisions within
the locomotive cab. The Task Force also
discussed the variance of underframe
sill heights, the frequency of locomotive
roll-over occurrences, and the concept
of crash refuges, but ultimately agreed
with FRA’s Report to Congress that
these features held little promise as
effective locomotive crashworthiness
features and that further use of
resources in pursuit of these concepts
was not warranted. The Task Force then
discussed collision post strength, wide-
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nose locomotive cabs and cab corner
strength as well as locomotive front end
strength up to the window level. The
Task Force felt that these concepts
required further development in order
to further mitigate the consequences
from the reviewed accidents, which
included side/oblique collisions,
coupled locomotive override, and
shifted load collisions.
Standard S–580 includes the use of
collision posts, wide-nose cab
configurations of greater strength, and
anti-climbing means to prevent
override. The Working Group found that
the accident survey showed the effects
of S–580 on the survivability of
locomotive crews to be substantial.
However, they also recognized that
higher levels of protection could be
achieved by enhancing the strength
requirements for future locomotive
designs and by fortifying the current
design of locomotives where possible
and economically practicable. Thus, for
comparison purposes, the group
decided to model each of the collision
scenarios to gauge the performance of
each of the crashworthiness features
under consideration. Data from the
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accidents was used for comparison with
the analytic models and, where
possible, for information on the
crashworthiness performance of the
baseline S–580 locomotive design. For
Scenarios 3a and 3b, the model was
compared with the accident that
occurred in Phoenixville, PA, on August
23, 1996, but the grade crossing
collision, also occurring on August 23,
1996 in Phoenixville, with logs
impacting the window structure was
used to evaluate the influences of
changes in the window structure.
The Volpe Center, locomotive
manufacturers and remanufacturers, and
manufacturers of locomotive
components made presentations to the
Working Group on the current strength
of the crash-related components and
discussed the possibility of further
strengthening of these components to
improve overall crashworthiness. In
addition, all members of the Working
Group engaged in extensive discussion
of these issues. Thus, only
enhancements which were currently
feasible were modeled.
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In all, the Working Group considered
the following locomotive
crashworthiness features:
—Shelf couplers: A representative of
the Mechanical Committee of Standard
Coupler Manufacturers (MCSCM)
reviewed the ‘‘shelf coupler’’ concept
with the Working Group and traced its
development from concept to the
current status. Every freight car has a
bottom-shelf E head coupler. Double
shelf (top- and bottom-shelf) couplers
are mandated by FRA on tank cars used
to haul hazardous materials. These
shelves limit vertical motion between
two coupled couplers to approximately
±71⁄4 inches (184 mm). Passenger cars
are typically equipped with tightlock
couplers which keep the coupler faces
at the same height. These couplers have
demonstrated their effectiveness in
preventing override for their respective
equipment. During the discussion it was
pointed out that a top shelf might assist
in preventing override in a rear-end
collision although it would require that
a coupling actually occur for the shelf
to be effective. However, type-F
couplers commonly applied to
locomotives already incorporate a top
shelf feature. After deliberations, the
Working Group decided not to pursue
the concept of double shelf couplers as
effective crashworthiness
improvements. It was further noted that
the coupling of MU cables and the air
hoses between locomotives would be
made more difficult if shelf couplers
were required on locomotives. The
potential for such coupler designs in
preventing locomotive-to-locomotive
override in a head-on collision was
nonetheless evaluated.
—Interlocking anti-climber: The anticlimber design employed by the
Canadian National Railway Company
(CN) was evaluated. This design
incorporates thicker webs and flanges
than typical North American designs,
and also includes exposed flanges
running the width of the anti-climber.
—Stronger collision posts: Preliminary
designs of collision posts with
strengths up to the strength of the
main underframe structure of the
locomotive were developed and
evaluated. Principal modifications
considered were the addition of
flanges and tapering the collision
post.
—Stronger window area structure:
Increased cab strength above the short
hood was evaluated. Modifications
considered included the use of thicker
sheet metal for the window frame
members.
—Stronger short hood: The influence of
short hood strength on locomotive
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crashworthiness in an oblique
collision was evaluated.
Modifications evaluated included
thickness of the short hood and the
material used to make the short hood.
—Front plate: Increased front plate
strength was considered as a potential
modification for increased locomotive
crashworthiness in an oblique
collision with a freight car. The
modification considered consisted of
increased front plate thickness.
The results of the study indicate that
strengthened collision posts and short
hoods resulted in increased
crashworthiness for particular collision
scenarios. Shelf couplers were found
not to be effective in preventing coupled
locomotive override. Due to the fracture
that occurs as the CN anti-climber
design longitudinally crushes, this
design was found to be ineffective in
supporting the vertical forces that occur
during locomotive-to-locomotive
override, consequently allowing such
overrides to occur. For an oblique
collision of a locomotive with an empty
hopper car, in which the locomotive is
principally engaged below the
underframe, modifications to the
locomotive are not likely to influence
the outcome of the collision.
ADL and Volpe Center
representatives, presented results from
their detailed analyses of how design
improvements/additions in S–580
would affect the probable resulting
injuries/deaths in each of the five
scenarios (a copy of the results has been
placed in the docket of this proceeding).
Then, the Working Group analyzed and
considered the proposed costs and
benefits to determine the effectiveness
of each of the proposed changes to S–
580. The group also considered a
performance standard for locomotive
crashworthiness design.
From this point forward, the Working
Group, assisted by the Task Force,
debated the format for specifying the
crashworthiness requirements, many
issues relating to feasibility of
alternative structures, and the economic
impact of the proposed new
requirements. Throughout, the group
remained convinced that significant
safety benefits could be achieved. The
AAR members volunteered to adopt a
specification (which would become
AAR S–580–2005) meeting the
performance criteria under discussion.
This would act as a model design
standard which satisfies the
crashworthiness performance
requirements. The group then focused
its attention on the details of AAR S–
580–2005 in order to refine and
optimize them.
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On November 2, 2004, FRA published
a notice of proposed rulemaking
(NPRM) addressing locomotive
crashworthiness. In issuing the NPRM,
FRA adopted the recommendations of
the Working Group and the full RSAC.
See 69 FR 63890. The NPRM provided
for a 60-day comment period and
provided interested parties the
opportunity to request a public hearing.
Based upon a request from an interested
party, FRA issued a notice on January
12, 2005 extending the comment period
from January 3, 2005 until February 3,
2005. See 70 FR 2105. FRA received
comments from six interested parties.
On June 28 and 29, 2005, the Working
Group conducted a meeting to review
and discuss the comments received in
response to the NPRM. Minutes from
this meeting have been placed in the
docket of this proceeding. The Working
Group discussed all of the issues raised
in the comments and considered various
methods by which to address the
comments. Based on information and
discussions held at this meeting, the
Working Group developed a
recommendation for a final rule.
In July 2005, the Working Group
presented its recommendations for
resolution of the public comments to the
full RSAC. On August 5, 2005, the
RSAC voted to recommend issuance of
the final rule while addressing the
comments as proposed by the Working
Group. FRA, having fully participated in
the RSAC review, and finding that the
final rule will improve rail safety, has
accepted the recommendations of the
RSAC in completing this final rule. FRA
has also made various editorial
corrections necessary to present in a
clear, concise, and technically correct
manner the intended final rule.
FRA has worked closely with the
RSAC in the development of its
recommendations and believes that the
RSAC effectively addressed locomotive
crashworthiness standards. FRA has
greatly benefitted from the open,
informed exchange of information that
has taken place during meetings. There
is general consensus among labor,
management, and manufacturers
concerning the primary principles FRA
sets forth in this final rule. FRA believes
that the expertise possessed by the
RSAC representatives enhances the
value of the recommendations, and FRA
has made every effort to incorporate
them in this final rule.
IV. Major Issues
A. Promulgation of Performance
Standards Where Possible
FRA has endeavored to promulgate
performance requirements in this final
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rule rather than the more prescriptive
design standards. FRA understands that
this approach allows for greater
flexibility in the design of locomotives
and believes this approach has a better
chance of encouraging innovation in
locomotive design than less flexible
design standards.
The following discussion includes a
description of performance and design
standards, the advantages and
disadvantages of each, and the
relationship between the design and
performance standards.
Performance standards describe the
behavior, or performance, of systems
under prescribed circumstances. The
principal advantage of such standards is
that how the performance is achieved is
not specified; any design approach can
be used. The principal drawback to such
standards for crashworthiness is that
either destructive tests or detailed
analyses (i.e., computer simulation) are
required in order to assure that the
system can achieve the desired level of
performance.
Design standards prescribe conditions
which do not explicitly relate to the
performance of the system. The
principal advantage of such standards is
that compliance can be verified with
either non-destructive tests or closedform analyses (i.e., hand calculations).
The principal disadvantages are that the
desired level of performance is not
guaranteed, assumptions about
performance must be made when
fashioning a particular design approach,
and innovative approaches to achieving
the regulatory objective may be
precluded.
The Working Group considered
specifying crashworthiness through
design standards and performance
standards. The Working Group
recommended that design standards be
employed for industry standards, and
that a combination of design and
performance standards for the federal
regulations. The Working Group
endeavored to have the recommended
industry standards and the
recommended federal regulations
provide equivalent levels of
crashworthiness.
This final rule includes both
performance requirements and design
requirements. The Working Group
recognized that in certain cases, design
standards are identified as
presumptively responsive to
performance requirements. This
approach permits builders to use
accepted designs without conducting
costly analyses.
While the Working Group endeavored
in its recommendations to make both
sets of requirements as equivalent as
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possible, because of the differences in
their nature, it is impossible to make
them completely equivalent. The
equivalence of the design and
performance standards is discussed in
detail in: Martinez, E., Tyrell, D.,
‘‘Alternative Analyses of Locomotive
Structural Designs for
Crashworthiness,’’ presented at the 2000
International Mechanical Engineering
Congress and Exposition, November 6,
2000, Orlando, FL, and included in the
docket of this proceeding as Document
No. FRA 2004–17645–10. There are no
guarantees that a locomotive built to the
design specification will have the
performance required by the
performance specification. If some
aspect of the design approach assumed
in developing the design requirements
is changed, it may be possible to meet
the design requirements but not meet
the level of desired performance.
Nevertheless, FRA believes that this
final rule will accomplish the intended
risk reduction.
Since performance standards are not
appropriate for every regulation, it must
first be determined whether certain
factors preclude their use. For example,
performance standards are not effective
for regulation in areas where it is
difficult to determine compliance (i.e., a
regulation requiring safer piloting of
aircraft) or where determination of a
proper minimum level of performance
cannot be made easily or cost-effectively
(see ‘‘Performance-Based Regulations
Guide,’’ Federal Aviation
Administration, October 31, 1997, a
copy of which has been placed in the
docket of this proceeding).
The Working Group sought to
recommend locomotive crashworthiness
performance standards where possible
and identified the locomotive front end
structure design as the best candidate
for regulation through performance
requirements. There was some concern
among the Working Group members that
if FRA issued performance requirements
in this area, computer models would be
required to show compliance with
performance requirements for each new
locomotive design. Thus, the Working
Group decided to recommend that S–
580 be incorporated by reference in its
entirety. This concept became further
refined by maintaining the performance
requirements, yet providing a model
design standard which, if met, would
likely satisfy the performance
requirements.
The Working Group’s approach
encourages introduction of more
innovative designs. As previously
noted, AAR agreed to provide the model
design standard in the form of an
enhanced S–580. Thus, the Working
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Group focused its efforts on developing
a model design standard for locomotives
of conventional design, herein called
AAR S–580–2005.
Rather than requiring every design to
show satisfaction of the performance
standards here, FRA has offered AAR S–
580–2005 as a conventional model
design standard. FRA, in consultation
with the RSAC Working Group, has
performed the necessary analysis to
show that AAR S–580–2005 meets the
performance standards in most
instances.
All of the subject areas covered by
this final rule, other than locomotive
front end, are presented in terms of
design standards rather than
performance requirements. This
formulation required in-depth analysis
of accident history, creation and
validation of computer models, and
comparison of various design
improvements versus their baseline
design. This was necessary to ensure
that the minimum requirements being
developed were in fact feasible and
necessary. Also, S–580 provided a
convenient and appropriate benchmark
for testing of further improvements in
this field, whereas FRA is not aware of
any standards for subject areas such as
locomotive cab interior configuration or
locomotive cab emergency egress.
FRA will regulate designs for anticlimbing devices and underframe
strength through design standards, in
accordance with AAR S–580–2005.
Under this standard, underframe
strength is maintained at the level
utilized in prior construction, providing
basic compatibility among old and new
locomotives. During preparation of the
proposed rule, the AAR revised its anticlimbing standard to make it more
rigorous by specifying that the required
load (100,000 pounds) be met as applied
to a 12 inch width anywhere along the
anti-climber perimeter, in contrast to
200,000 pounds applied across the full
width of the anti-climber. The Working
Group recognized that even this
improved structure would be of limited
use in a head-on collision with another
locomotive, because of horizontal
crushing that would typically occur
before the device could engage
vertically. However, the group did find
evidence that anti-climbing devices do
provide protection to cab occupants in
the event of a collision with a highway
vehicle. FRA plans additional research
in this area in the future.
FRA understands that these standards
will not create absolutely crashworthy
locomotives, but rather will tend to
optimize crashworthiness design
features in order to increase cab
occupant safety under some of the most
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common collision conditions. Since its
inception in the early 1990’s, S–580 has
had a positive effect on locomotive
crashworthiness design. This final rule
is intended to capture the benefits of the
industry’s initiative and improve upon
it where possible. FRA believes the
RSAC resources were the best forum for
recognizing and generating such
improvements.
Other efforts are being undertaken by
the industry and by FRA to reduce the
risk of locomotive collisions. For
instance, on March 7, 2005, FRA issued
a rule on performance standards for the
use and development of processor-based
signal and train control systems (part
236, subpart H). See 70 FR 11052. The
implementation of positive train
control 6 (PTC) technology could reduce
the number of train-to-train collisions.
Current federal and state programs
encourage the safety improvement of
highway-rail at-grade crossings
(including initiatives targeted at drivers
of heavy trucks) and help reduce the
risk of locomotive collisions. The risks
associated with locomotive collisions
with offset intermodal containers on
freight cars on parallel tracks are being
addressed by joint industry/FRA
programs to promote better securement
of trailers and containers.
However, all of these collision
avoidance strategies require time and
resources to work, and there is
significant uncertainty regarding their
full implementation. Further, as rail
operations and highway traffic grow,
significant effort may be required to
ensure that collision-related casualties
do not grow as well. Accordingly, taking
action to mitigate the effects of
collisions remains a prudent element of
public policy, and is likely to remain so
for some years to come.
B. Application to New Locomotives (See
Also Section-by-Section Analysis for
§ 229.203)
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It should be emphasized that FRA is
not imposing these locomotive
crashworthiness requirements on the
current locomotive fleet. At this time,
FRA believes safety benefits resulting
from crashworthiness improvements
6 PTC is a type of train control system containing
modern processor-based technology that is defined
by the protective functions that it provides. As a
minimum, the core functions of a PTC system are:
(1) Prevent train-to-train collisions (positive train
separation), (2) enforce speed restrictions, including
civil engineering restrictions (curves, bridges, etc.)
and temporary slow orders, and (3) provide
protection for roadway workers and their
equipment operating under specific authorities. A
PTC system can be classified into one of four levels
of a system hierarchy depending on safety features
or additional functions that it contains beyond the
basic core functions.
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would be best realized through future
locomotive designs, rather than by
retrofitting the current fleet. However,
what ought to be considered a ‘‘new
locomotive’’ for purposes of this final
rule merits discussion.
FRA uses the locomotive build date of
on or after January 1, 2009, for
determining whether the locomotive is
subject to the requirements of this final
rule. This should give railroads and
locomotive manufacturers adequate
time to take necessary steps to ensure
that these new locomotives will be in
compliance with these requirements,
and it corresponds with the date
selected by the AAR for the revised S–
580 standard to be implemented by
manufacturers.
In the NPRM, FRA was particularly
interested in whether a locomotive
rebuilt with new components atop a
previously-used underframe, or
‘‘decked’’ locomotive, should qualify as
a new locomotive. These
‘‘remanufactured’’ locomotives may
have a future life span nearly equivalent
to a locomotive constructed on a new
underframe. FRA previously defined
‘‘new locomotive’’ to include those
locomotives rebuilt with a previouslyused underframe and containing no
more than 25% previously-used parts
(weighted by cost). FRA invited
comment on this issue and whether any
other distinct class of locomotive should
be considered a ‘‘new locomotive’’ for
the purposes of this rule. FRA received
comments from three parties seeking
clarification of FRA’s definition of
‘‘remanufactured’’ locomotive. These
comments are addressed and discussed
in the section-by-section analysis of
‘‘Section 229.5 Definitions.’’
FRA encourages, as discussed by the
Working Group, the use of sound
consist 7 management principles to
place improved, more crashworthy
locomotives as lead locomotives in
consists. As these new locomotives are
phased in, they will only comprise a
portion of the fleet, and railroads will be
faced with making decisions regarding
their placement in a consist. FRA
believes the benefits of this rule are
maximized when these newer
locomotives are used in the lead
position to provide additional
protection to the operating crews, and
not in trailing positions behind older,
less crashworthy locomotives, but FRA
has not mandated the placement of the
newer locomotives. The Working Group
did not believe a requirement to
mandate placement of these newer
locomotives in the lead position would
7 As used in this context, ‘‘consist’’ means the
composition of a train.
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be beneficial, and further believed that
the issue is relevant only during the
phase-in period. In any event, in the
future the entire locomotive fleet will be
built to these or future crashworthiness
standards. In the NPRM, commenters
were invited to address this issue.
FRA received one comment on this
issue. The commenter believed that
since all future locomotives will be built
to these new crashworthiness standards,
a placement requirement would soon be
unnecessary. In addition, the
commenter believed that the
requirement to place newer locomotives
in the lead position would prove to be
an ‘‘operational nightmare’’ for railroads
to implement. The RSAC, through the
Working Group, discussed this issue
and agreed with the commenter that a
placement requirement should not be
implemented. As FRA has found that
there is no current need to mandate the
placement of newer locomotives in the
lead position, FRA has adopted the
RSAC’s recommendation.
V. Section-by-Section Analysis
Amendments to Part 229
In contrast to requirements for
passenger-occupied cab control cars and
multiple unit (MU) locomotives, there
are no current federal regulations
governing conventional locomotive
crashworthiness design. These new
regulations revise subpart D of part 229
to address locomotive crashworthiness
design for conventional locomotives.
Subpart A—General
Section 229.5 Definitions
This section contains an extensive set
of definitions. FRA intends for these
definitions to clarify the meaning of
terms as they are used in the text of the
final rule. The final rule retains all of
the definitions proposed in the NPRM,
with the exception of the definition of
‘‘MU locomotive’’, which will keep its
existing definition as amended by FRA’s
Locomotive Event Recorder Rule, which
was published subsequent to the NPRM.
See 70 FR 37920 (June 30, 2005). FRA
received one comment asking FRA to
reconcile the potential conflict between
the definition of ‘‘MU locomotive’’
proposed in the NPRM and the existing
definition of ‘‘MU locomotive’’
contained in part 238. As the
crashworthiness standards of this final
rule do not apply to ‘‘MU locomotives,’’
FRA finds no need to further modify the
existing ‘‘MU locomotive’’ definition.
FRA will address the general issue of
definitions related to MU locomotives in
a forthcoming proposal originated by
the Passenger Safety Working Group of
the RSAC.
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The following terms have the same
meaning as provided in part 238:
‘‘corner post,’’ ‘‘lateral,’’ ‘‘locomotive
cab,’’ ‘‘longitudinal,’’ ‘‘permanent
deformation,’’ ‘‘power car,’’ ‘‘roof rail,’’
‘‘semi-permanently coupled,’’ ‘‘Tier II,’’
and ‘‘ultimate strength.’’
The term ‘‘anti-climber’’ is intended
to have the same meaning as ‘‘anticlimbing mechanism’’ as it is used in
part 238. The term ‘‘anti-climber’’ is
used in place of ‘‘anti-climbing
mechanism’’ to more accurately
represent the name used in the rail
industry.
The term ‘‘collision post’’ has
essentially the same meaning as it is
used in part 238; however, the
definition is modified slightly in this
final rule to narrow its application only
to locomotives.
The term ‘‘build date’’ means the date
on which the completed locomotive is
actually shipped by the manufacturer or
remanufacturer to the customer, or if the
railroad manufactures or
remanufactures the locomotive itself,
the date on which the locomotive is
released from the manufacture or
remanufacture facility. In the NPRM,
FRA asked for comment as to whether
this definition accurately represents the
industry’s definition of ‘‘build date.’’
FRA received two comments addressing
this issue. One commenter suggested
that the Working Group revise the
definition to reflect the date on which
the locomotive is ready for delivery to
a customer, regardless of when the
customer actually takes delivery.
However, another commenter suggested
that the definition of ‘‘build date’’
remain unchanged. The Working Group
discussed this issue and agreed with
one of the commenters that the
definition should remain unchanged.
FRA agrees with the Working Group’s
recommendation based on the fact that
the existing definition of ‘‘build date’’
will be simpler to apply uniformly to all
affected parties. Subsequent to the
RSAC providing recommendations on
this final rule, FRA also added language
to the definition to reflect what a build
date for a locomotive would be if a
railroad manufactured or
remanufactured a locomotive itself. This
addition captures the intent of the
‘‘build date’’ definition proposed in the
NPRM and discussed by the Working
Group, however, it contemplates the
possibility that a railroad may
manufacture or remanufacture its own
locomotives.
The term ‘‘designated service’’ has the
same meaning as provided in part 223.
The term ‘‘design standard’’ means a
specification for the crashworthiness
design of locomotives. This will usually
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contain a set of design requirements
which do not specify ultimate
performance, yet are not so specific in
nature that they leave little flexibility to
the designer. The overall design of the
locomotive is allowed to vary, so long
as the specified crashworthiness design
requirements are met.
The term ‘‘fuel tank, external’’ differs
slightly from the current part 238
definition and revises that definition by
replacing the word ‘‘volume’’ with the
word ‘‘vessel.’’ FRA believes that this is
a more accurate and grammatically
correct definition. In this rulemaking,
FRA is also revising the current part 238
definition to mirror the definition in
part 229.
The term ‘‘fuel tank, internal’’ differs
slightly from the current part 238
definition and revises that definition by
replacing the word ‘‘volume’’ with the
word ‘‘vessel.’’ FRA believes that this is
a more accurate and grammatically
correct definition. In this rulemaking,
FRA is also revising the current part 238
definition to mirror the definition in
part 229.
FRA received one comment
concerning the definitions of ‘‘fuel tank,
external’’ and ‘‘fuel tank, internal.’’ This
commenter agreed that the new
definitions are ‘‘more accurate and
grammatically correct’’; however, this
commenter sought clarification as to
what structural protection would be
required for a fuel tank to be considered
‘‘internal’’ or within the ‘‘car body
structure.’’ In response to this comment,
FRA provides further clarification as to
what is considered an ‘‘internal’’ fuel
tank. A ‘‘fuel tank, internal,’’ as defined
in this rule, is a fuel tank which ‘‘does
not extend outside the car body
structure of the locomotive.’’ In order to
be considered ‘‘internal,’’ a fuel tank
must be surrounded by more than just
a minimally protective ‘‘skin.’’ The fuel
tank must be surrounded by a more
substantial structure and located within
the support structure of the locomotive.
The term ‘‘manufacture’’ means the
practice of producing a locomotive from
new materials.
The term ‘‘monocoque design
locomotive’’ means a locomotive in
which the external skin or shell of the
locomotive combines with the support
frame to jointly provide structural
support and stress resistance.
The term ‘‘narrow-nose locomotive’’
means a locomotive with a short hood
which spans substantially less than the
full width of the locomotive.
The term ‘‘occupied service’’ means
any instance in which a locomotive is
operated with a person present in the
cab.
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The term ‘‘remanufacture’’ means the
practice of producing a ‘‘remaufactured
locomotive’’.
As proposed, the term
‘‘remanufactured locomotive’’ means a
locomotive rebuilt or refurbished from a
previously used or refurbished
underframe (‘‘deck’’), containing fewer
than 25% previously used components
(weighted by dollar value of the
components). It is intended to capture
the practice of decking a locomotive, or
rebuilding it on a previously-used
underframe. The proposed definition
was intended to give better guidance to
rebuilders of locomotives and railroads
considering rebuilding a locomotive,
and also to prevent avoidance of the
proposed requirements by simply
rebuilding a locomotive on a previouslyused underframe containing less than
25% previously used components
without making safety improvements.
FRA has already codified the term
‘‘remanufactured locomotive’’ in
§ 229.5, by including it as part of FRA’s
Locomotive Event Recorders Final Rule.
70 FR 37919. However, in response to
the NPRM, three commenters requested
additional clarification as to what
constitutes a new locomotive for the
purpose of determining applicability of
the locomotive crashworthiness
rulemaking. In general, commenters
requested that FRA’s locomotive
crashworthiness rule provide more
clarity and specificity to the
methodology that should be used to
calculate the 25%. One commenter
noted that the definition of 25%, based
on dollar value, does not specify the
basis for comparison. Thus, FRA has
provided further comparison
requirements in the final rule’s
definition. The new definition adopted
by this rule reads: ‘‘[r]emanufactured
locomotive means a locomotive rebuilt
or refurbished from a previously used or
refurbished underframe (deck),
containing fewer than 25% previously
used components (measured by dollar
value of the components). For
calculation purposes, the percentage of
previously used components is
determined with the equivalent value of
new parts and is calculated using dollar
values from the same year as the new
parts used to remanufacture the
locomotive.’’
Another commenter noted that for all
intents and purposes FRA’s definition of
a ‘‘remanufactured locomotive’’ is
essentially equivalent to a new
locomotive. This commenter also noted
that this created a need for defining
remanufactured (or rebuilt) locomotives
where the percentage of previously used
parts exceeds 25%. FRA agrees that
there is a category or group of
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locomotives that could be rebuilt or
remanufactured that would not come
under the requirements of this
regulation. However, the regulation’s
design and/or structure does not
demand that such a definition be added.
The term ‘‘semi-monocoque design
locomotive’’ means a locomotive in
which the external skin or shell of the
locomotive partially combines with the
support frame to provide structural
support and stress resistance.
The term ‘‘short hood’’ means the part
of the locomotive above the underframe
located between the cab and the nearest
end of the locomotive. Short hoods may
vary in length and are usually, but not
always, located toward the front-facing
portion of the locomotive.
The term ‘‘standards body’’ means an
industry and/or professional
organization or association which
conducts research and develops and/or
issues policies, criteria, principles, and
standards related to the rail industry.
The term ‘‘wide-nose locomotive’’
means a locomotive used in revenue
service which is not of narrow-nose or
monocoque or semi-monocoque design.
Subpart D—Locomotive
Crashworthiness Design Requirements
Section 229.201
Purpose and Scope
Paragraph (a) provides that the
purpose of the final rule is to help
protect locomotive cab occupants in the
event of a collision with another
locomotive, on-track equipment, or with
any of several types of objects which
may foul railroad trackage. Paragraph (b)
provides that this subpart sets forth
standards for the design of crashworthy
locomotives. It is important to note that
these standards will not protect all
occupants in all collision situations;
rather, this rule calls for design
improvements in areas which FRA
believes will have the greatest effect on
the reduction of cab crew injuries and
fatalities associated with the most
prevalent types of locomotive collisions.
There were no comments regarding this
provision and it is, therefore, unchanged
in this final rule.
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Section 229.203
Applicability
Paragraph (a) states that the
requirements of this subpart apply to all
locomotives manufactured or
remanufactured on or after January 1,
2009. The only locomotives exempt
from these requirements are those
specifically listed in paragraphs (b) and
(c). The AAR S–580–2005 applies to
locomotives manufactured after
December 31, 2008. FRA determined
that it would be prudent to coordinate
implementation of the rule with the
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effective date of the AAR–S–580–2005
to avoid any confusion. FRA utilizes the
locomotive build date in calculating the
exemption of the current locomotive
fleet from requirements of this final
rule. The entire current locomotive fleet
would therefore not be subject to the
requirements of this final rule, other
than for the rebuilt and remanufactured
requirements discussed below. FRA
believes that approximately three years
will be sufficient to allow manufacturers
to re-engineer and re-tool in order to
comply with these new standards and
has specified this paragraph’s
applicability date accordingly,
particularly since the revised S–580
standard was published by the AAR by
circular dated February 7, 2005.
This paragraph further applies to
remanufactured locomotives, as defined
in § 229.5. FRA believes that the
practice of ‘‘decking’’ a locomotive
(stripping a locomotive to its
underframe, or deck, and refurbishing it
with new components) essentially
creates a new locomotive. Since the
useful life of a decked locomotive is
practically the same as a newly built
locomotive, FRA believes it should be
subject to these new requirements.
However, these new requirements are
not intended to apply to locomotives
undergoing periodic maintenance or a
major overhaul not involving ‘‘decking.’’
Most large railroads perform a major
overhaul after about 9–12 years,
replacing or servicing many
components, but not ‘‘decking’’ it. See
also Major Issue (b), ‘‘Application to
new locomotives.’’
FRA anticipates that the calculation of
the percentage of previously used parts
should not only be performed with the
equivalent value of new parts, but also
utilizing dollars from the same year as
the new parts. In other words, if the
value of the new parts is calculated
using parts purchased in 2008, then the
value of the previously used
components is also calculated using
2008 prices of equivalent new parts. If
it is not possible to provide the cost of
an equivalent new part, then the cost for
the most similar part should be used.
For example, if the only part being
reused for the production of a new
locomotive is the underframe and the
equivalent value of a new underframe is
15% of the cost of the locomotive, then
for purposes of this regulation this
locomotive would be considered a
‘‘remanufactured’’ locomotive and
would be required to meet these
crashworthiness requirements. This
example’s calculation would be:
[Cost of Equivalent New Underframe
Comparable to Reused Underframe/ ($
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Cost of Equivalent new Underframe
Comparable to Reused Underframe +
$ Cost of New Parts) = 0.15].
However, if there were ten parts being
reused, including the underframe, and
the equivalent value of new parts
represents 30% of the cost of the
locomotive, then for purposes of this
regulation this locomotive would not be
considered remanufactured and would
not come under these requirements.
This example’s calculation would be:
[Cost of Equivalent New Parts
Comparable to the 10 Reused Parts/
(Cost of Equivalent New Parts
Comparable to the 10 reused parts +
Cost of New Parts) = 0.30].
FRA believes this definition and
requirement recognize that a locomotive
comprises a number of parts, principally
the chassis, prime mover, main
generator, trucks, traction motors and
electrical system. FRA also realizes that
each railroad derives its own best
method of determining when overhauls
must be performed. Some use mileage,
some use hours, and some use more
subjective factors. While the need for
this work on a cyclical basis is a given,
the manner in which it is conducted
varies from railroad to railroad.
FRA recognizes that some railroads
conduct the overhaul on a preventative
basis, component by component, at the
same time as routine repairs and
maintenance are performed. Others
conduct the locomotive overhaul on a
planned cycle using the wear of the
engine component as the determinant,
and still others follow a ‘‘run to failure’’
approach.
Paragraph (b) excludes from
application of this rule passenger cab
cars, or MU and DMU cars, and semipermanently coupled power cars built
for passenger service. These types of
locomotives are subject to the
requirements of part 238.
Paragraph (c) excludes from
application of most provisions of this
rule locomotives used in designated
service. This includes locomotives
without occupant cabs and also
locomotives referred to as ‘‘slugs.’’ On
these locomotives the cab doors have
been welded shut or otherwise secured
to a similar extent so that crews cannot
occupy the cab. The designated service
classification is intended to mirror its
application in FRA’s Safety Glazing
Standards at § 223.5. Locomotives used
in designated service are still subject to
the fuel tank requirements in § 229.217.
FRA mandates this requirement because
it has found that locomotive fuel tank
ruptures place at risk the environment
and all persons within the local area of
the collision site. Since locomotives
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used in designated service may still be
used as power in a consist, FRA is
concerned that any fuel tank rupture on
one of these locomotives would pose a
safety risk at least equivalent to that
from other road locomotives. Therefore,
all new locomotives are required to
comply with this fuel tank requirement.
There were no comments it is,
therefore, unchanged in this final rule.
Section 229.205 General Requirements
Paragraph (a) of this section requires
the design of all locomotives subject to
this subpart, except monocoque or semimonocoque design locomotives and
narrow-nose locomotives, to meet the
performance criteria in Appendix E
(hereafter referred to as ‘‘wide-nose
design locomotives’’). All wide-nose
design locomotives must comply with
the requirements of Appendix E;
however, the manufacturers or
remanufacturers of these locomotives
are given options as to how they
demonstrate their compliance.
Compliance with the performance
criteria must be satisfied by complying
with any one of the three options
provided.
One commenter was concerned that
these three options do not provide the
option of performing full-scale collision
tests or analysis, as defined in Appendix
E. FRA wants to clarify that these three
options are simply a means of
demonstrating that a design meets the
performance standards in Appendix E.
A manufacturer or remanufacturer
could, in theory, also demonstrate
compliance with Appendix E by
conducting full-scale collision tests for
a particular locomotive design, but the
three options in § 229.205 (a) provide a
less costly means of compliance.
In paragraph (a)(1), FRA has provided
a model design standard, AAR S–580–
2005, which FRA has found to satisfy
the performance standard in Appendix
E. This paragraph references that AAR
standard’s criteria for wide-nose
locomotives, which has been analyzed
in cooperation with the RSAC and
found to satisfy the intent of the
performance criteria. FRA does not
require compliance with this standard
as to wide-nose locomotives; rather, it is
being provided simply as a design
standard that FRA has already found to
satisfy the performance requirements of
Appendix E. Providing an available
design standard aids the locomotive
original equipment manufacturers
(OEMs) by making it unnecessary for
them to conduct elaborate analysis of
new designs to establish compliance
with the performance standards.
Representatives of two OEMs that
participated throughout development of
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the NPRM in the RSAC embraced this
approach and found it very cost
effective. Paragraph (a)(2) allows
compliance with FRA-approved new
crashworthiness design standards or
changes to existing crashworthiness
design standards. Finally, in paragraph
(a)(3), FRA provides the option of
meeting an FRA-approved alternative
crashworthiness design. The procedures
for seeking such approval of new or
revised standards or alternative designs
are provided in §§ 229.207 and 229.209.
Paragraph (b) requires that
monocoque and semi-monocoque
design locomotives comply with the
elements of the new AAR standard
applicable to those types of locomotives.
Typically used in passenger service,
monocoque/semi-monocoque
locomotives provide occupant
protection in a different manner than
wide-nose locomotives. Specifically,
because much of the longitudinal
strength of the locomotive is provided
by the side panels of the unit (and
potentially the roof) as well as the
underframe, the front of a monocoque or
semi-monocoque locomotive performs
as an integral unit and resists collapse
very effectively. By contrast, the widenose locomotive, which has relatively
little strength above the underframe, is
made safer by strengthening the short
hood and allowing it to absorb energy as
it collapses when subjected to higher
forces. Allowing a similar amount of
crush in the case of the monocoque/
semi-monocoque design would result in
an almost complete loss of the cab
volume. The RSAC Working Group
reviewed the accident history of
monocoque/semi-monocoque
locomotives already in service that meet
the new standard as built and found that
they appear to be at least as safe as
wide-nose locomotives enhanced to
meet the new AAR standard and
Appendix E of this final rule. Existing
manufacturers of this type of locomotive
have indicated that they believe the new
AAR standard is very reasonable and
should be effective in ensuring that
locomotives of this type are built to
protect cab occupants.
As the recommended text of the
NPRM was being circulated for final
ballot within the RSAC Working Group,
a supplier member of APTA, which
builds locomotives for commuter
railroads, noted the existence of the
APTA standards, APTA SS–C & S–034,
for monocoque/semi-monocoque
passenger locomotives. A copy of this
standard has been placed in the docket
of this rulemaking as Document No.
FRA–2004–17645–17. In the NPRM,
FRA solicited comments regarding
whether the final rule should recognize
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this existing APTA standard as an
additional option for compliance.
Two commenters responded, and both
believed that this APTA standard
provided an equivalent level of safety as
the crashworthiness standard contained
in this final rule. One commenter
expressed support for adopting APTA
SS–C & S–034 as a compliant design
option. The other commenter, however,
did not believe that adoption of this
standard was appropriate. This
commenter believed that APTA SS–C &
S–034 contained additional
requirements, not contained in this final
rule, which would create an undue
additional regulatory burden.
The Working Group analyzed and
discussed these comments and
recommended that FRA not adopt
APTA SS–C & S–034 as an equivalent
crashworthiness standard. Through
discussions at the last Working Group
meeting, FRA learned that APTA
intends to phase out its standards for
non-passenger carrying locomotives. In
light of this, and the fact that this APTA
standard has not been fully evaluated in
relation to the final rule’s standards,
FRA adopts the Working Group’s
recommendation.
One commenter also suggested that
§ 229.205(b) be modified to clarify that
locomotives built to the structural
requirements contained in §§ 238.405,
238.409 and 238.411 also meet the
minimum locomotive crashworthiness
requirements for monocoque and semimonocoque designs. FRA agrees that the
end strength provisions in part 238 for
Tier II locomotives provide equivalent
safety standards for structural design as
the basic cab car, MU or DMU design
standards set forth in this regulation.
FRA also agrees that the end strength
provisions in part 238 for Tier II
locomotives require an equivalent level
of crashworthiness as § 229.205(b). FRA
is, therefore, providing the option of
complying with the standards in
§§ 238.405(a), 238.409 and 238.411, in
lieu of complying with the end strength
provisions for Tier I locomotives in this
rule. (Tier I means operating at speeds
not exceeding 125 mph, as defined in
part 238). All of the cited provisions
must be met in order for this alternative
to apply, since the ‘‘safety cage’’ concept
embodied in the Tier II rule depends on
the presence of all elements.
Paragraph (c) requires that narrownose design locomotives be built to the
requirements of the new AAR standard
for that type of locomotive. The RSAC
Working Group considered the need for
a suitable standard to address
locomotives used frequently to make up
trains and pick up and set out cars.
Presently, older narrow-nose
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locomotives are preferred for this type
of work because they provide a better
field of view for the engineer. FRA
agreed that the safety of ground
personnel, and avoidance of train
accidents involving fouling equipment
and misaligned switches, would be best
served by allowing that narrow-nosed
locomotives be built to a less stringent
standard. Accordingly, protection of the
cab under the new AAR standard will
be significantly better than existing
narrow-nose units (through
strengthening of the short hood
structure and the addition of corner post
requirements for the cab itself), but not
as robust as required for wide-nose
locomotives.
One commenter expressed concern
that these crashworthiness standards are
not feasible for implementation in a
‘‘narrow cab’’ design. Specifically, this
commenter suggested that the Working
Group eliminate the ‘‘corner post’’
requirement for narrow-nose
locomotives intended primarily for yard
and limited over-road service. The
Working Group reviewed this comment
and recommended that the ‘‘corner
post’’ requirements remain in the final
rule as they are feasible and do provide
a safety benefit for narrow-nose
locomotives. FRA agrees and adopts the
Working Group’s recommendation.
It should be noted that the final rule
(see §§ 229.207, 229.209) allows the
qualification of monocoque/semimonocoque and narrow-nose
locomotives using alternative standards
and approved designs. However, unlike
the situation for all other locomotives,
neither Appendix E nor any other
portion of the rule spells out precisely
how the case for safety equivalence
would be made. This is in part because
FRA research and RSAC Working Group
attention focused on the principal
opportunity for safety advances through
the improvement of wide-nose design
locomotives (by far the largest category
of new locomotives built in the last
decade and under order today). Further,
as noted above, existing monocoque/
semi-monocoque designs have
performed admirably; and design
choices for the narrow-nose are
seriously limited due to functional
requirements.
At the time of the publication of the
NPRM, the scope of AAR S–580–2004
varied slightly from that of the proposed
rule. Specifically, in section ‘‘1.0
Scope’’ of AAR S–580–2004, ‘‘road
switcher/intermediate service
locomotives’’ were exempt from meeting
the AAR design standard. However,
‘‘road switcher/intermediate service
locomotives’’ were required to meet the
performance standards of the NPRM.
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One commenter pointed out this
apparent discrepancy between the
NPRM and AAR S–580–2004. However,
since the publication of the NPRM, this
variation between the AAR standard
and FRA’s rule has been remedied. The
new AAR S–580–2005, a copy of which
has been placed in the docket of this
proceeding, no longer exempts ‘‘road
switcher/intermediate service
locomotives’’ from its standard. AAR S–
580–2005 and this final rule now both
require ‘‘road switcher/intermediate
service locomotives’’ to meet these
crashworthiness standards.
Section 229.206 Design Requirements
This section requires all locomotives
subject to this subpart to include anticlimbers, methods of emergency egress,
and emergency interior lighting
designed in compliance with the
crashworthiness requirements contained
in AAR S–580–2005.
AAR S–580–2005 requires that the
cab end of a locomotive must
incorporate an anticlimber of a specified
width, depth, and design to resist an
upward or downward vertical force of
100,000 pounds, applied over any 12
inches of the anticlimber, without
exceeding the ultimate strength of the
anticlimber or its connector. The
Working Group understood, and FRA
agrees, that the forces generated
between two colliding locomotives are
of sufficient magnitude that the
anticlimber will most likely crush and
absorb some energy. The most likely
scenario where the anticlimber can
prevent intrusion into the occupied cab
area is in collisions at grade crossings
when a highway vehicle struck by a
locomotive may try to climb up and the
motions and forces generated are
resisted by the anticlimber. One
commenter suggested that the anticlimber requirement in the AAR S–580–
2005 be changed to 100,000 pounds
without permanent deformation for
consistency with the requirements in
§ 238.205(a). Section 238.205(a) actually
refers to withstanding ‘‘an upward or
downward vertical force without
failure,’’ so no change is needed to
achieve consistency. The commenter
also recommended retaining the
proposed § 229.206 and deleting
§ 238.205(b). FRA agrees that
maintaining different standards for
application to conventional locomotives
is inappropriate, and in conformity with
the stated intention to address
locomotive crashworthiness
requirements in part 229 as much as
possible, FRA has added a sentence to
§ 238.205(b) making it clear that anticlimbing arrangements for locomotives
built under the new subpart D to part
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229 are governed by § 229.206, rather
than by § 238.205(b).
AAR S–580–2005 requires that the
locomotive cab allow for exit through at
least one opening in any locomotive
orientation. The Working Group faced
the problem that research in this area is
lacking. However, the problem is welldefined: when the locomotive lies on its
side after a collision, the occupants may
have trouble reaching a door that is not
obstructed, especially if they are
injured. The Working Group therefore
made some general recommendations
for the design of cabs to incorporate
adequate means of emergency egress.
FRA has adopted these
recommendations. FRA has also funded
development of three alternative types
of egress mechanisms, any one or more
of which may be used to satisfy the
requirements. One commenter suggested
that either the AAR S–580 or § 229.206
be modified to require emergency egress
for all locomotives, not just wide-nose
locomotives. The AAR S–580–2005 has
been updated to make emergency egress
requirements applicable to all
locomotives.
AAR S–580–2005 requires the
placement of, and specifies illumination
levels for, locomotive cab emergency
lighting. These requirements are similar
to those required for passenger
equipment in § 238.115, except that the
required duration for lighting levels in
freight locomotive cabs is less, to reflect
the design distinction between the two
types of equipment. Passenger
equipment generally has use of an
auxiliary power source, making it more
convenient to provide ample power
when needed. Most freight locomotives
have only one power source and its
reliability is important for powering the
prime mover. Further, FRA sees
locomotive crew members as being more
familiar with the smaller layout of a
freight locomotive cab and emergency
lighting capabilities therein than the
average passenger traveling in passenger
equipment subject to part 238.
FRA received two comments
concerning emergency lighting. One
commenter recommended that FRA
remove the locomotive cab emergency
lighting requirement from the final rule.
The commenter argued that the
emergency lighting requirements are not
necessary due to the relatively small
size of freight locomotive cabs, the high
level of familiarity of their occupants
with emergency procedures, the
location of emergency exits, and the
non-trivial ergonomic and design
challenges for relatively little or no
increase of safety. The emergency
lighting requirement has been
researched and discussed in detail by
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the Working Group. Providing the
situational awareness following a
serious but survivable crash may be
critical to safe evacuation of the crew.
In the interest of safety, the Working
Group and FRA both believe that this
requirement should remain a part of this
final rule. The other commenter
suggested that either the AAR S–580 or
§ 229.206 be modified to require
emergency lighting for all locomotives,
not just wide-nose locomotives. The
AAR S–580–2005 has been updated to
make emergency lighting requirements
applicable to all locomotives.
AAR S–580–2005 provides general
design requirements for the interior
configuration of a locomotive cab. In
order to minimize the chance of injury
to occupants, protruding parts, sharp
edges, and corners in the locomotive cab
must be rounded, radiused, or padded.
These requirements are similar to those
covering passenger equipment in
§ 238.233(e), and the language used is
very similar.
AAR S–580–2005 provides design
requirements for locomotive cab
appurtenance (including cab seat)
securement. The Working Group
formulated these requirements based on
manufacturer testing and its collective,
general experience with locomotive
collisions. FRA expects that testing
methods to determine compliance with
this requirement will be state of the art.
Testing should demonstrate that the
mountings, including cab seat
mountings, meet the strength
requirements without permanent
deformation. Localized deformation
may be acceptable for compliance
purposes with this section.
The disparities in these cab seat
securement requirements from those
currently required by §§ 238.233(f) and
(g) for passenger equipment are due
solely to the difference in how
compliance is measured. In § 238.233,
seat mountings must withstand forces of
8.0 g longitudinal, 4.0 g lateral, and 4.0
g vertical without ultimate failure of the
connection. This rule requires that
locomotives comply with the AAR S–
580–2005, which requires that all
appurtenances/mountings withstand
forces of 3.0 g longitudinal, 1.5 g lateral,
and 2.0 g vertical without permanent
deformation, as defined in § 229.5.
The Working Group believes that,
given current designs, all appurtenances
and mountings which comply with
§ 238.233 requirements would most
likely meet these requirements and vice
versa. FRA agrees. However, FRA also
agrees with the commenter that
suggested that FRA amend § 238.233(f)
to avoid having different requirements
for the same issue in two different
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regulations for seat attachment. FRA has
not deleted this provision, which is
required to govern existing locomotive
construction; however, FRA has
clarified that § 229.206 applies to
locomotives required to be built under
the new subpart D of part 229 as it takes
effect on January 1, 2009.
One commenter also suggested that
either the AAR S–580 or § 229.206 be
modified to require interior
configuration requirements for all
locomotives, not just wide-nose
locomotives. The AAR S–580–2005 has
been updated to make interior
configuration requirements applicable
to all locomotives.
FRA did not need to amend the
regulatory text to this section to address
the comments it received, therefore, this
provision is unchanged in this final
rule.
Section 229.207 New Locomotive
Crashworthiness Design Standards and
Changes to Existing FRA-Approved
Locomotive Crashworthiness Design
Standards
This section provides procedures to
be followed when seeking FRA approval
of new locomotive crashworthiness
design standards. It also covers
procedures for obtaining FRA approval
of changes to existing standards which
FRA has already approved. These
procedures are similar to approval
procedures currently used by FRA in
other contexts. See, for example,
§ 238.21.
FRA envisions the possibility that
other industry groups, such as passenger
locomotive manufacturers, might desire
a separate design standard from AAR
S–580–2005. This section outlines the
procedures to be used to obtain FRA
approval for such a design standard.
FRA recognizes that considerable
expense could be required to validate a
new design standard with respect to the
performance criteria in Appendix E.
Thus, FRA does not expect that
submission of petitions for new
locomotive crashworthiness design
standards will be an ordinary
occurrence.
However, FRA does foresee a need for
flexibility with approved standards to
enable industry standards bodies to
suggest often highly technical changes
to a previously-approved design
standard without incurring delays
inevitably invoked by the Federal
administrative review process. This
section sets two levels of FRA scrutiny,
depending on the degree of change to
the previously-approved standard. The
lowest level of scrutiny is involved
when non-substantive changes are
involved. See paragraph (d) of this
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section. A higher level of scrutiny
would be required when substantive
changes are involved. However, since
most of these changes are likely to be
incremental in nature, FRA only
requires evidence that the resulting
standard still satisfies the performance
criteria by showing an equivalent or
better level of safety. See paragraph (c)
of this section.
Paragraph (a) explains the purpose of
this section. This section provides the
procedures that must be followed by
parties seeking approval of new
crashworthiness design standards and
changes to existing FRA-approved
crashworthiness design standards. This
paragraph also limits those who may
seek approval of changes to existing
FRA-approved crashworthiness design
standards. Only a standards body which
has adopted an FRA-approved design
standard may request to change that
standard. FRA has imposed this
limitation in order to prevent parties
who have no stake in a design standard
from seeking to impose changes to it. A
party seeking changes to a design
standard that has not been approved by
FRA should follow the procedures for
approval of new design standards,
paragraph (b), or the procedures for
approval of alternative design standards
provided in § 229.209.
Paragraph (b) specifies submission
procedures for petitions for new design
standards. Each petition must be
submitted to the FRA Associate
Administrator for Safety and be titled
‘‘Petition for FRA Approval of a New
Locomotive Crashworthiness Design
Standard.’’ Paragraphs (b)(1) and (b)(2)
require the petition to contain contact
information for a representative of the
petitioner and the proposed design
standard in detail. Along with the
proposed design standard, FRA needs to
understand the intended type of use of
the locomotive sought to be built by a
petitioner. Paragraph (b)(3) requires this
information. Paragraph (b)(4) requires
the petition to contain data and analysis
showing how the proposed design
standard satisfies the performance
requirements in Appendix E. Examples
of the types of data and analysis
required are provided in § 229.211(c)(1).
Paragraph (c) deals with substantive
changes to an FRA-approved design
standard. Each petition must be
submitted to the FRA Associate
Administrator for Safety and be titled
‘‘Petition for FRA Approval of Changes
to a Locomotive Crashworthiness Design
Standard.’’ Paragraphs (c)(1) and (c)(2)
require the petition to contain contact
information for a representative of the
petitioner and the proposed change in
detail. Along with the proposed change,
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FRA needs to understand the intended
type of use of the locomotive sought to
be built by a petitioner. Paragraph (c)(3)
requires this information. These
substantive changes, defined as all other
changes not covered by paragraph (d)
(non-substantive changes), would likely
result in a change to the design standard
which might call into question its
compliance with the performance
criteria of Appendix E or equivalence to
the applicable technical standard. For
these types of changes, FRA requires, in
paragraph (c)(4), validation that the
resulting standard still satisfies the
requirements stated in § 229.205. Types
of validation which FRA will consider
appropriate are described in
§ 229.211(c)(1).
Paragraph (d) specifies procedures for
obtaining FRA approval of nonsubstantive changes to existing FRAapproved design standards. Each
petition must be submitted to the FRA
Associate Administrator for Safety and
be titled ‘‘Petition for FRA Approval of
Non-substantive Changes to a
Locomotive Crashworthiness Design
Standard.’’ Paragraphs (d)(1) and (d)(2)
require the petition to contain contact
information for a representative of the
petitioner and the proposed change in
detail. FRA believes that these nonsubstantive changes will usually be
editorial, procedural, or interpretive in
nature, requiring a relatively low level
of FRA scrutiny. FRA understands such
changes could be necessary in order for
standards bodies to effectively carry out
their duties. Paragraph (d)(3) requires a
detailed explanation of how the
proposed change is non-substantive.
FRA will make an initial determination
whether the proposed change is nonsubstantive. If FRA determines that the
proposed change is in fact substantive,
FRA will process the petition as a
substantive proposed change in
accordance with paragraph (c) of this
section. If FRA determines that the
proposed change is non-substantive,
FRA will process the petition in
accordance with § 229.211(c).
There were no comments regarding
this provision and it is, therefore,
unchanged in this final rule.
Section 229.209 Alternative
Locomotive Crashworthiness Designs
This section provides procedures to
be followed when seeking FRA approval
of an alternative locomotive
crashworthiness design. These
procedures are similar to approval
procedures currently used by FRA in
other contexts. See, for example,
§ 238.21.
FRA envisions the possibility that a
railroad or locomotive manufacturer
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will desire to explore innovative
locomotive designs which do not satisfy
AAR S–580–2005 or any other current
FRA-approved design standard. In such
case, FRA has provided a procedure in
this section whereby it would assess the
design directly against the performance
criteria of Appendix E. This section
outlines the procedures to be used to
obtain FRA approval for such a design.
FRA recognizes that considerable
expense could be required to validate an
alternative design with respect to the
performance criteria in Appendix E.
However, the state of the art of
validation techniques is evolving, and
FRA does not find it far-fetched that the
expenses associated with validation
processes today will decrease. Overall,
FRA expects that submission of
petitions for alternative locomotive
crashworthiness designs will be a rare
occurrence.
FRA also understands that the market
for locomotives is very much customerdriven and that railroads of all sizes
require a great degree of operational
flexibility. Thus, FRA assumes that a
locomotive capable of performing roadhaul service will at some point be called
upon to perform such service. Since the
performance criteria are objectives
designed for road-haul service
locomotives, FRA contemplates
approval of design standards and
alternative designs not meeting the
performance criteria or applicable
technical standard only under a waiver
proceeding (see part 211, subpart c). In
such a proceeding, FRA would expect
the petitioner to demonstrate that (1)
service conditions will not approximate
assumptions used for performance
criteria (i.e, locomotive cannot possibly
be used for road-haul service), and (2)
adequate design restrictions on use will
reinforce those assumptions. For
example, appropriate restrictions on a
locomotive’s horsepower guarantee that
it cannot effectively be used as a roadhaul locomotive.
Paragraph (a) explains the purpose of
this section. This section contains
procedures which govern locomotive
designs which are truly innovative and
unconventional. Manufacturers or
railroads will most likely use the
procedures in this section to gain FRA
approval, rather than attempt to fit
within an already-established design
standard or alter an existing design
standard. FRA believes that builders/
railroads should not necessarily be
forced to work with existing standards,
should they be willing to have validated
the safety features of their design against
the performance criteria of Appendix E
(or equivalence to the applicable
technical standard).
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Paragraph (b) specifies submission
procedures for petitions for alternative
locomotive crashworthiness designs.
Each petition must be submitted to the
FRA Associate Administrator for Safety
and be titled ‘‘Petition for FRA
Approval of Alternative Locomotive
Crashworthiness Design.’’ Paragraphs
(b)(1) and (b)(2) require the petition to
contain contact information for a
representative of the petitioner and the
proposed design in detail. Paragraph
(b)(3) requires that, along with the
proposed alternative design, the
petitioner also specify the type of
service to which the locomotive will be
put. FRA needs to understand the
intended type of use to appreciate the
probable collision risks to which the
locomotive will be subjected. Paragraph
(b)(4) requires the petition to contain
data and analysis showing how the
proposed design standard satisfies the
performance requirements in Appendix
E or is equivalent in protection of cab
occupants (in the case of narrow-nose or
monocoque/semi-monocoque designs)
to the applicable technical standard.
Examples of the types of data and
analysis required are provided in
§ 229.211(c)(1).
There were no comments regarding
this provision and it is, therefore,
unchanged in this final rule.
Section 229.211 Processing of
Petitions
This section outlines the procedures
that FRA will follow in reaching a
decision on petitions submitted under
§ 229.207(b) (petitions for approval of
new design standards); § 229.207(c)
(petitions for approval of substantive
changes to an approved design
standard); and § 229.209(b) (petitions for
approval of alternative design
standards).
Paragraph (a) provides that FRA
publish a notice in the Federal Register
for each petition received seeking
approval of new or alternative
crashworthiness designs or substantive
changes to existing crashworthiness
designs. This is to notify interested
parties of the pending FRA action.
Paragraph (b) provides procedures for
interested parties to comment on any
petitions submitted to FRA pursuant to
this section. FRA is aware that changes
in design of conventional locomotives
might impact the safety of locomotive
crews and other railroad employees.
Therefore, this paragraph provides such
parties the opportunity to comment.
Further, FRA welcomes comments in
electronic form as well as in written
form. If FRA determines that additional
information is required to appropriately
consider the petition, FRA will conduct
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a hearing on the petition. Notice of such
hearing will provided in the Federal
Register. Procedures for the conduct of
such hearing will be in accord with
§ 211.25.
Paragraph (c) addresses FRA action on
petitions submitted for FRA approval
pursuant to §§ 229.207(b), 229.207(c),
and 229.209.
Paragraph (c)(1) describes the types of
validation techniques required for FRA
approval of design standards, changes to
design standards, and alternative
locomotive crashworthiness designs.
FRA provides several validation
methods which it considers satisfactory.
FRA is aware of the basic types of
modeling and testing of locomotive
design standards, as well as the relative
costs associated with these processes.
Any validation technique considered to
be state-of-the-art, or generally
acceptable within the scientific
community, should suffice for purposes
of this paragraph, whether it be
computer software modeling or fullscale crash testing of locomotives. FRA
does realize that technological and
market changes may make modeling
and/or testing methods more or less
cost-effective, and would thus require
validation to such an extent as
reasonably practicable. Finally, in order
to facilitate and expedite the approval
process, FRA would encourage effective
peer review of submitted standards
prior to submission.
For locomotives subject to paragraph
(a) of § 229.205, where solely
incremental changes are being
introduced to a previously approved
design standard, FRA does not require
proof of satisfaction of all Appendix E
performance requirements. In this case,
FRA would require submission of
validation material for only those areas
affected by the changes. FRA feels that
to require full satisfaction of the
Appendix E performance criteria would
be too great a burden and would simply
result in the requirement that
subsequent petitioners ‘‘reinvent the
wheel’’ in areas where it has already
been invented.
In the event that a truly innovative
alternative design is submitted for FRA
approval (i.e., not close to satisfying a
previously-approved design standard),
FRA would require full validation of its
crashworthiness per Appendix E.
However, if a proposed alternative
design varies only slightly from a
previously-approved design standard,
FRA would require only validation of
those features which are different, in
lieu of proof of satisfaction of all
Appendix E performance criteria.
Designers ought to be able to take
advantage of prior safety validation
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efforts on conventional designs
(reflected in FRA-approved design
standards). Thus, when an alternative
locomotive design approaches that of a
previously-approved design standard,
FRA would prefer that validation efforts
be focused on areas where the
alternative design takes a different
approach from the approved design
standard. FRA envisions validation of
such alternative designs to be
demonstrated through competent
engineering analysis which compares
the new alternative design to that of an
approved design or design standard and
demonstrates an equal or better
performance. As detailed in Appendix
E, the primary performance measure to
be evaluated is crush distance. Crush
distance restrictions are utilized in
order to determine compliance with the
goal of preventing intrusion into the
occupied cab space.
FRA made one small change to this
section by deleting the last sentence
from paragraph (c)(1) because FRA
anticipates that some of the petitions
that will be submitted will show the
petitioner’s conformance with a relevant
design standard (e.g., semi-monocoque
or narrow-nosed) rather than
conformance with Appendix E.
In paragraphs (c)(2) and (c)(3), FRA
establishes a 90-day goal for disposition
of a petition under this section, due to
the technical review which may be
required. It should be noted that 90 days
is only a target goal. FRA will take more
than 90 days to reach a decision if
warranted. FRA will grant a petition
only if it finds that the proposed design
standard or change to an existing design
standard satisfies the performance
standards specified in Appendix E or
provides a level of safety at least
equivalent to the recognized technical
standard (in the case of narrow-nose or
monocoque/semi-monocoque designs).
FRA will deny a petition if it determines
that the proposed design standard or
change to an existing design standard
does not satisfy the performance
standards specified in Appendix E or is
not equivalent in safety (as applicable).
FRA will also deny a petition if it
determines that the petition does not
meet the procedural requirements of
§§ 229.207 and 229.209.
Paragraph (c)(3) also contains a
provision allowing petitions which have
been denied to be re-opened for cause.
For example, FRA might re-open
consideration of a petition for an
alternative locomotive crashworthiness
design if a specific locomotive collision
risk had been significantly affected by
factors (i.e., elimination of highway-rail
at-grade crossings or adjacent parallel
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track) not present during the initial
consideration of the petition.
Finally, paragraph (c)(4) states that
FRA will send copies of its written
decision to all parties to the petition and
will also place its decision in the docket
for that petition. FRA believes that it is
more accurate to refer to placing the
decision in the docket for the petition,
as opposed to the docket ‘‘of this
proceeding’’, as was proposed in the
NPRM. FRA may also post its decision
on its Web site, www.fra.dot.gov.
There were no comments regarding
this provision and it is, therefore,
unchanged in this final rule.
Section 229.213 Locomotive
Manufacturing Information
Paragraph (a) of this section requires
each railroad operating a railroad
subject to this subpart to retain the date
upon which the locomotive was
manufactured or remanufactured, the
name of the manufacturer or
remanufacturer, and the design
specifications to which the locomotive
was manufactured or remanufactured.
Paragraph (b) provides that the
information required by paragraph (a)
must be located permanently in the
locomotive cab (i.e., a plaque or plate
affixed to the inside of the cab) or
provided within two business days
upon request of FRA or an FRA-certified
State inspector. This requirement would
provide a means by which it can be
rapidly determined whether a
locomotive is subject to the
requirements of this rule.
A related issue of locomotive
identification of safety features is
communication of these features to
crews. The benefits of this rule may not
be fully realized if the occupants of the
locomotive are not made aware of the
fact that the locomotive has
crashworthiness design features and of
the specific safety features incorporated
in the locomotive design. Consequently,
FRA believes it is imperative that this
information be communicated to
locomotive cab occupants. At the same
time FRA recognizes that the safety
improvements contained in this rule are
incremental in nature and that,
ultimately, crew members faced with an
imminent hazard will need to make
their own decisions as to whether to
remain in the locomotive. Commenters
were asked to specifically address
whether any particular method of
identification ought be used so as to
promote uniformity, or whether carriers
should be required to simply identify
the locomotive with the appropriate
information by any reasonable means,
such training of crews. One commenter
suggested that FRA afford railroads
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discretion as to how to train or inform
their crews and that FRA not issue
regulation to address this issue. FRA
agrees with the RSAC Working Group
that railroads and labor organizations
should determine how best to deliver
this information to employees, which
could include articles in organization
periodicals, special notices, decals,
inclusion in training curricula, or other
means of conveying the information.
Section 229.215 Retention and
Inspection of Designs
Paragraph (a) provides a requirement
that locomotive manufacturers and
remanufacturers maintain
crashworthiness designs for those
locomotives subject to subpart D. This
requirement is designed to ensure that
compliance with the requirements of
this subpart can be readily determined
in the event that a locomotive’s
compliance with its design or
performance standard is called into
question. It is also meant to ensure that
the relevant designs are available in the
event a locomotive subject to this
subpart is modified or repaired. FRA
believes these records should be
available so that any repairs or
modifications made to the locomotives
do not compromise the crashworthiness
features to such an extent that they are
no longer in compliance with the final
rule.
The requirement that these records be
maintained for the life of the locomotive
is limited to a 20-year term, which
approximates the normal period an
initial owner would typically retain
control of the unit. As further specified
below, the 20-year term runs from the
date that a locomotive is manufactured.
In the case of a remanufactured
locomotive, the 20-year term begins
anew on its date of remanufacture. For
the purposes of this regulation, the
manufacture and remanufacture dates
are determined by the date a locomotive
is shipped by the manufacturer or
remanufacturer to the customer. In
concluding this rulemaking, FRA has
noted that the retention period as
proposed would literally expire upon
the occurrence of an accident/incident
leading to the destruction of the
locomotive, perhaps making the records
unavailable to FRA or NTSB at the very
time they would be most needed. The
final rule corrects this oversight,
providing for retention of the records of
one year following the event.
Paragraph (b) requires that all records
of repairs or modifications to
crashworthiness features of a
locomotive subject to this subpart be
kept by the owner or lessee of the
locomotive. These records must also be
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maintained for the life cycle of the
locomotive, up to a period of 20 years
from the date these repairs/
modifications are made. In concluding
this rulemaking, FRA has noted that the
retention period as proposed would
literally expire upon the occurrence of
an accident/incident leading to the
destruction of the locomotive, perhaps
making the records unavailable to FRA
or NTSB at the very time they would be
most needed. The final rule corrects this
oversight, providing for retention of the
records of one year following the event.
Under this paragraph, transfer of
ownership of a locomotive does not
relieve the transferor of responsibility to
maintain the repair/modification
records. The railroad would be relieved
of its responsibility to maintain the
repair/modification records after the
earlier of a 20-year period or when the
locomotive is permanently retired from
service. In the NPRM, FRA invited
comments from small railroads
regarding this issue, since FRA is aware
that many smaller railroads obtain
locomotives from larger railroads, rather
than purchasing new from the
manufacturer. FRA did not receive any
comments concerning this issue.
Paragraph (c) outlines the basic
procedure for inspection of locomotive
designs. FRA, or FRA-certified State
inspectors, will request to view designs
for specified locomotives, and the
railroad will comply by making the
designs available for inspection and
photocopying by FRA, or FRA-certified
State inspectors, within 7 days. FRA
believes that this provision is essential
to its ability to ensure compliance with
paragraphs (a) and (b) of this section.
FRA understands that railroads may
not perform the actual repairs/
modifications or possess the actual
designs themselves, but rather would
have them stored by a third party such
as the AAR, the leasing company, or
even the manufacturer. Paragraph (d)
allows the records to be maintained by
third parties; however, the
manufacturers, remanufacturers,
owners, and lessees of locomotives
subject to this subpart will remain
responsible for compliance with this
section.
Section 229.217 Fuel Tank
Paragraph (a) provides that
locomotives equipped with external fuel
tanks meet the October 1, 2001 version
of AAR Standard S–5506 requirement
for external fuel tanks, with the
exception of Section 4.4 as noted below.
That version of AAR S–5506 has been
placed in the docket of this proceeding.
These requirements were formerly
classified as an AAR Recommended
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Practice, RP–506. RP–506 became
effective on June 1, 1995. Only
preliminary observations of its effect
have been made. Data from FRA
accident records has shown that RP–506
has had a positive effect on the
performance of fuel tanks in locomotive
collisions and derailments. The NTSB
in NTSB Report #PB92–917009 on fuel
tank integrity has accepted RP–506 as a
means to mitigate fuel tank breaches (a
copy of the report has been placed in
the docket of this proceeding). On
October 1, 2001, AAR S–5506 was
adopted as an AAR standard.
Section 238.223(a) requires that
passenger locomotives with external
fuel tanks comply with a similar version
of
S–5506. As FRA decided in the
Passenger Equipment Safety Standards
final rule (64 FR 25651–25652 (May 12,
1999)), to omit one of the provisions of
RP–506 (now S–5506) since it does not
appear to be a safety standard, but rather
a fueling requirement; this provision is
intentionally omitted here as well. This
provision, Section 4.4 (‘‘Fueling’’) of S–
5506, states that ‘‘[i]nternal structures of
[the] tank must not impede the flow of
fuel through the tank while fueling at a
rate of 300 gpm [gallons per minute].’’
FRA does not consider fueling rates to
be a safety concern, but rather an
operational consideration; therefore,
section 4.4 has not been included.
One commenter suggested that FRA
delete Appendix D to part 238 and that
§ 238.223(a) require external fuel tanks
comply with § 229.217(a). The
commenter believed that this is
necessary to avoid redundancy and to
ensure that there is only one
interpretation of the requirements of
external fuel tanks. FRA has decided to
refer this issue to the RSAC Passenger
Safety Working Group for resolution.
However, for the present time, FRA is
clarifying that passenger locomotives
that are subject to the requirements of
§§ 238.223 and 238.423 are not required
to comply with the provision of
§ 229.217(a).
Paragraph (b) requires locomotives
equipped with internal fuel tanks to
meet the requirements of § 238.223,
which governs design of fuel tanks on
passenger locomotives. Although FRA
contemplates most locomotives
equipped with internal fuel tanks will
be used in passenger service, FRA has
classified locomotives by design rather
than intended service, in order to allow
maximum operational flexibility by the
carriers.
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Appendix E—Performance Criteria for
Structural Design
This appendix provides performance
criteria for the structural design of
locomotives (other than monocoque/
semi-monocoque design or narrow-nose
design), comprised basically of the front
end structure inclusive of a wide, short
hood and collision posts with a cab
structure. Demonstration that these
criteria have been satisfied may be
accomplished through any of the
methods described in § 229.211. In
conventional locomotive design, these
two areas cover basically all of the major
structural support separating cab
occupants from the impacting objects in
a locomotive collision. The criteria,
which were recommended by RSAC and
adopted by FRA, were developed by the
Engineering Task Force with support
from the Volpe Center. Each lettered
paragraph of this appendix covers a
different collision scenario, indicating
the objective of the scenario, the proxy,
or contemplated colliding object, the
conditions of the impact, and the
allowable results. The performance
standard being adopted will allow for
the maximum level of flexibility in
future locomotive design.
The performance criteria for the
locomotive crashworthiness design
features provide a minimum level of
structural safety for locomotive cab
occupants involved in a collision. The
logic behind the performance criteria is
that locomotives designed to meet the
performance criteria specified in this
final rule will be able to preserve
survivable space in the locomotive cab
in a collision under similar conditions
as specified in this appendix, as well as
those involving lower closing speeds.
For instance, a locomotive traveling 30
miles per hour colliding with a heavy
highway vehicle (weighing no more
than 65,000 pounds, or 321⁄2 tons) at a
highway-rail grade crossing should
maintain sufficient survivable space for
its occupants if it is built to the
standards required by this final rule,
even if it effectively overrides the
underframe of the locomotive. However,
since actual collision conditions may
vary greatly, these figures should only
be used as guidelines and not relied
upon as precise cutoff levels of
locomotive crashworthiness. Whether
there will be sufficient survivable space
inside the locomotive cab depends on
many unpredictable factors as well.
With these considerations, FRA
desires to allow for maximum flexibility
in locomotive design by issuing
performance criteria to protect cab
occupants where possible. The criteria
for the front end structure of the
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locomotive are based on specified
collision scenarios or performance
requirements.
Paragraph (a) provides performance
criteria for design of the front end
structure where, in conventional
locomotive design, collision posts
would normally be found. This collision
scenario is intended to simulate a
collision between a locomotive and a
heavy highway vehicle at a highway-rail
grade crossing. The proxy object in this
scenario is designed to represent the
heavy highway vehicle. The intended
simulated impact conditions are
specified for the closing speed, point of
impact, and maximum allowable crush
distance along the longitudinal axis of
the locomotive. The improvements in
crashworthiness required under this
scenario will also have the effect of
reducing intrusion into the cab during
collisions between locomotives and
other rail rolling stock.
Paragraph (b) provides performance
criteria for design of the front end
structure, where, in conventional
locomotive design, the short hood is
normally found. The objective of this
scenario is to simulate an oblique
collision with an intermodal container
offset from a freight car on an adjacent
parallel track. This collision scenario is
based on the collision conditions, other
than speed, found in the May 16, 1994
Selma, NC, collision involving an
overhanging intermodal trailer on
northbound CSXT 176 freight train and
the lead locomotive on southbound
Amtrak passenger train 87. The closing
speed between these two trains was
estimated at about 110 mph. The proxy
object in this scenario represents the
intermodal trailer, and the intended
simulated impact conditions are
specified for the closing speed (30 mph),
point of impact, and maximum
allowable crush distance along the
longitudinal axis of the locomotive.
In the course of the discussions held,
the Working Group also performed
research into strengthening the window
frame structure of wide-nose
locomotives. The window frame
structure for typical wide-nose
locomotives currently in use in North
America is made up of two corner posts
and a central post all of which are tied
into the roof. After considerable
discussion at the last meeting prior to
the issuance of the NPRM, the Working
Group decided against recommending
design load requirements as well as
performance requirements for the
window frame structure. The key
argument raised by members of the
Working Group was that a majority of
the cost, approximately one-half of the
total cost for all modifications, would be
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incurred by the need for extensive
engineering re-design and fabrication retooling. The benefits associated with the
modifications to the window frame
structure were small based upon the
accident review. FRA agreed with the
Working Group’s analysis and decided
to postpone promulgation of proposed
requirements for the window frame
structure for wide-nose locomotives
pending further detailed study.
AAR S–580–2005, Locomotive
Crashworthiness Requirements
FRA has approved AAR S–580–2005
as an acceptable design standard, for
purposes of satisfying the performance
criteria of Appendix E.
AAR S–580–2005 contains design
requirements for locomotive front end
structure design, as well as other
miscellaneous design requirements,
some of which are Federal requirements
as well. Structural requirements listed
in AAR S–580–2005 are divided into
three different subsections: one for
locomotives of traditional wide-nose
designs, one for locomotives of narrownose design, and one for those of semimonocoque/monocoque design. There
are separate requirements for these
general classifications of designs in
order to account for the different service
conditions they typically operate under
and the significantly different crush
characteristics of the designs. For
example, FRA mandates less stringent
front end structure requirements for
narrow-nose locomotives because they
are used mainly in switching service.
During switching operations, visibility
to and from the cab is essential in
preventing injuries and fatalities. FRA
feels that requirements for a
significantly enhanced front end
structure on narrow-nose locomotives
would be detrimental to visibility to and
from the locomotive cab. Manufacturers
have indicated that further
strengthening would require major
redesign, with structural members
taking up more physical space in the
cab. As a result, FRA has balanced these
safety risks by increasing the strength
requirements for the front end of
narrow-nose locomotives, but only to
the extent that the functionality of these
locomotives would not be
compromised.
Requirements in AAR S–580–2005 for
wide-nose locomotive front end
structure encompass three main
components: anti-climbers, collision
posts, and short hood structure.
Collision posts: the collision posts are
the primary crash-energy absorbing
features on a locomotive involved in an
in-line train-to-train collision or impact
with a large motor vehicle. S–580, as
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adopted in 1989, provided for a
‘‘500,000/200,000 pound’’ collision
post. Through its efforts, the Working
Group found that strengthened collision
posts would provide additional
collision protection to the cab
occupants. Specifically, the group found
that a collision post which can handle
an application of 750,000 pounds at the
point of attachment and 500,000 pounds
of force applied at a point 30 inches
above the top of the underframe could
withstand the same damage in collisions
occurring at a closing speed 2 mph
higher than the baseline S–580 design.
A collision post which can handle
800,000 pounds at the same point
behaves similarly in collisions occurring
at closing speeds 8 mph faster than the
baseline S–580 design. However,
increasing the strength of the collision
posts to a point beyond that of the
strength of the underframe would serve
no useful purpose, because the
underframe would fail before the
collision posts.8 The Working Group
found it more desirable to have the
collision posts fail before the
underframe does, thereby reducing the
possibility of override due to either the
formation of a ramp caused by
underframe deformation or catapulting.
The Working Group ultimately
recommended the ‘‘750,000/500,000
pound’’ collision post as a minimum
standard. FRA agrees and the final rule
reflects this recommendation.
AAR S–580–2005 also requires
collision posts to extend to a minimum
of 24 inches above the finished floor
and be located forward of the position
of any seated crew member. The
position of the collision posts and their
required height were developed to
provide the crew members a survivable
area in the event of a frontal collision
with an object above the underframe of
the locomotive. The Working Group
discussed the advantages of such a
survivable volume in that it may help
encourage crew members to remain in
the cab rather than jumping, as they
often do in the face of a collision. This
would prevent unnecessary injuries,
and even fatalities, resulting from
jumping in these situations. FRA agrees
with the Working Group’s
recommendation and the final rule
reflects this recommendation.
Short Hood Structure: The short hood
structure is constructed primarily from
steel sheets, and spans the width of the
locomotive from the finished floor up to
the window frame. It provides
additional protection to occupants.
8 ADL presentation at July 14–15, 1998 Working
Group meeting. This presentation has been placed
in the docket of this rulemaking.
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Since it extends the width of the
locomotive (unlike collision posts), it is
the primary means of protection in the
event the locomotive collides with an
object at an angle or a load is applied
longitudinally outside of the collision
posts, such as in a collision with an
offset trailer on a flatbed car.
A short hood structure meeting the
performance requirements in Appendix
E should provide adequate protection to
cab occupants in a 30-mile per hour
collision with an offset trailer on a
flatcar on an adjacent track. Such a
structure should be able to withstand a
load of 400,000 pounds. It is also
intended to crush in a collision,
absorbing some energy. Thus, the model
design requirements of AAR S–580–
2005 provide guidelines for design of a
short hood structure having such
strength characteristics.
AAR S–580–2005 also covers front
end structural requirements for semimonocoque locomotives in section 8.0
‘‘Monocoque or Semi-monocoque
Locomotive Designs.’’ This design
standard was adapted from the
performance requirements of Appendix
E and through variation of the design
standard for wide-nose locomotives.
Since locomotives of monocoque or
semi-monocoque design are more
efficient in managing crash energy due
to the load-bearing capabilities of the
wall and roof structures, they may be
designed using a slightly weaker
underframe than the conventional widenose locomotives. This type of design
better distributes loads applied to its
front end by effectively transferring
them to the walls and roof, as well as
the underframe. This design allows it to
utilize a less-resistant underframe in
order to provide the same degree of
protection. Limited data from the
performance of semi-monocque
locomotives involved in locomotive
collisions has corroborated this theory.
Section 7.0 ‘‘Narrow-Nose
Locomotives’’ covers design
requirements for the front-end structure
of narrow-nose locomotives. Strength
requirements for the front end structure
of narrow-nose locomotives are less
stringent than those for wide-nose
locomotives. The narrow nose on these
locomotives simply does not allow for
equivalent protection at the widest part
of the locomotive in front of the cab.
Although this makes the wide-nose
locomotive more desirable for use in
road freight service, narrow-nose
locomotives have become useful in
intermediate-haul and local switching
operations because they offer cab
occupants a much greater range of
vision from the cab. During these types
of movements, unobstructed vision is
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very important because railroad
personnel are often standing on or near
the right of way directing the
movement. FRA believes that provision
must be made for use of the narrow-nose
locomotive design to maintain an
appropriate level of safety during
intermediate-haul and local switching
operations. FRA provides a design
standard for narrow-nose locomotives
which maximizes the strength of the
front corners using existing technology
and materials without sacrificing
occupant visibility from the cab.
The most significant safety risk with
respect to narrow-nose locomotives is
their regular use in road-haul service.
Since the Class I railroads have followed
a trend of purchasing more and more
wide-nose locomotives to be used in
road freight service, the use of narrownose locomotives in a manner
inconsistent with their intended service
(i.e., over-utilization in road freight
service) is unlikely. Through the course
of its deliberations, the Working Group
had discussed possibilities of (1)
restricting service of narrow-nose
locomotives to intermediate- and localhaul and transfer train service, (2)
restricting them to a maximum speed
limit, and (3) restricting design of these
locomotives to a maximum horsepower
limit. In its final recommendation, the
Working Group decided not to
recommend any service or design
restrictions. FRA has no reason to
believe that the trend of purchasing
wide-nose locomotives will not
continue, and thus does not issue any
service or design restrictions on narrownose locomotives in this rule.
One commenter requested
clarification as to how crush is defined
in the collision post and the short hood
scenarios. Crush is the relative
longitudinal distance between the
centers of gravity of the impacting object
and the locomotive. Crush is measured
from the initial contact until maximum
penetration. The centers of gravity are
located on the undeformed bodies, and
are assumed to be fixed to the bodies.
This is the definition of crush used in
the engineering studies conducted in
support of this rule. Full or sub-scale
tests, hand calculations, detailed
numerical modeling, or some
combination of these techniques may be
used to show that the requirements of
Appendix E are met.
A maximum of 24 inches of crush of
the locomotive is allowed in Appendix
E (a) Front end structure (collision
posts) and a maximum of 60 inches of
crush in Appendix E (b) Front end
structure (short hood). These distances
were chosen based on the results of the
engineering studies conducted in
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support of this rule. These studies show
that a significant increase in locomotive
crashworthiness can be achieved by
requiring the collision posts or
equivalent structure to crush up to 24
inches, and that it is difficult to create
a design for such structures capable of
crushing longer distances while still
absorbing energy. These studies also
show that the locomotive short hood
structures can crush for distances up to
60 inches while absorbing energy.
The commenter recommended that
the Working Group re-evaluate whether
additional prescriptive requirements,
such as specific dimensional parameters
for collision post positioning, be
included in the performance standard.
The commenter also suggested that a
statement be added clarify whether it is
acceptable to have complete separation
of the collision posts from the
underframe. The commenter also
suggested that this part specify that the
proxy object must be centered laterally
along the longitudinal centerline of the
locomotive. FRA does not intend to
prescribe methodologies for
demonstrating compliance. Compliance
with the existing requirements and
proposed requirements can be shown
using reasonable engineering methods,
which include appropriate analyses and
tests.
It should be noted that the Working
Group abandoned discussions over a
fourth design standard, that of the yard
switcher locomotive. Such a locomotive
would be designed for use solely in the
assembling and disassembling of trains,
and could be designed to the standard
of S–580.
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AAR Standard S–5506, Performance
Requirements for Diesel Electric
Locomotive Fuel Tanks (October 1,
2001)
This standard contains the
requirements recommended by the
Working Group and adopted by FRA for
the design of external fuel tanks, with
the exception of Section 4.4 as noted
above. The full text of AAR–S–5506 has
been placed in the docket of this
proceeding. This AAR standard was
adopted from an earlier recommended
practice, RP–506, which was first
adopted in 1995.
Amendments to Part 238
In contrast to requirements for
passenger-occupied cab control cars and
multiple unit (MU) locomotives, there
are no current Federal regulations
directed towards conventional
locomotive crashworthiness design. In
the NPRM, FRA proposed that the
revisions to part 229 revise subpart D to
address locomotive crashworthiness
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design for all locomotives covered by
this rule while moving § 229.141 to part
238 as § 238.224. FRA subsequently
determined that moving § 229.141 to
part 238 may cause more confusion than
necessary, in particular due to
draftsmanship constraints to properly
state the applicability dates for the
various equipment covered by § 229.141
and part 238, in particular. In addition,
moving § 229.141 to part 238 would
have no effect on the substantive
requirements of the two regulations.
Therefore, FRA has decided to keep
§ 229.141 in its current location.
However, the final rule clarifies its
application in relation to provisions in
part 238. Specifically, new paragraphs
(a)(6) and (b)(6) of § 229.141 restate
what is currently provided in
paragraphs (d) and (e) of § 229.3. In
addition, section 238.201(a)(2) now
cross-references § 229.141 for clarity as
well.
FRA amended § 229.141 as part of the
May 12, 1999, Passenger Equipment
Safety Standards final rule, so that its
requirements would not conflict with
the requirements of part 238. However,
in the case of passenger equipment
excluded from the structural
requirements of §§ 238.203 through
238.219, and § 238.223 by operation of
§ 238.201(a)(2), there is no direct
conflict, and FRA intended that such
passenger equipment remain subject to
any applicable requirements in
§ 229.141. Hence, paragraphs (d) and (e)
were added to § 229.3 as part of the
1999 rulemaking. See 64 FR 25659–
25660. FRA is hereby adding clarity to
the relationship between these two
regulations as best as we can with
minimal addition of regulatory text, as
stated above.
One commenter also suggested that
FRA either delete both § 238.205(b) and
§ 238.233(f) or modify them to reference
only § 229.206. FRA agrees with the
commenter that both sections should be
amended to avoid having different
requirements for the same issue in two
different regulations for anti-climbers
and seat attachments. FRA has not
deleted these provisions, which are
required to govern existing locomotive
construction; however, FRA has
clarified that § 229.206 applies to
locomotives required to be built under
the new subpart D of part 229 which
takes effect on January 1, 2009.
Subpart A—General
Section 238.5 Definitions
The term ‘‘fuel tank, external’’ revises
the current part 238 definition by
replacing the word ‘‘volume’’ with the
word ‘‘vessel.’’ FRA believes that this is
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a more accurate and grammatically
correct definition.
The term ‘‘fuel tank, internal’’ revises
the current part 238 definition by
replacing the word ‘‘volume’’ with the
word ‘‘vessel.’’ FRA believes that this is
a more accurate and grammatically
correct definition.
Regulatory Impact
Privacy Act
Anyone is able to search the
electronic form of all comments
received into any of FRA’s dockets by
the name of the individual submitting
the comment (or signing the comment,
if submitted on behalf of an association,
business, labor union, etc.). You may
review DOT’s complete Privacy Act
Statement in the Federal Register
published on April 11, 2000 (Volume
65, Number 70; Pages 19477–78) or you
may visit https://dms.dot.gov.
Executive Order 12866 and DOT
Regulatory Policies and Procedures
This rule has been evaluated in
accordance with existing policies and
procedures, and determined to be
significant under both Executive Order
12866 and DOT policies and
procedures. (44 FR 11034; Feb 26,
1979). FRA has prepared and placed in
the docket a regulatory analysis
addressing the economic impact of this
final rule.
As part of the regulatory analysis FRA
has assessed quantitative measurements
of cost and benefit streams expected
from the adoption of this final rule. For
a twenty-year period the estimated
quantified costs total $81.6 million, and
have a Present Value (PV) of $43.9
million. (In calculating the present
value, FRA used a 7% percent discount
rate and 2004 dollars.) For this period
the estimated quantified benefits total
$125.9 million, which have a PV of
$52.4 million. Over this twenty-year
period, the Net Present Value (NPV) of
this final rule is a positive $8.5 million.
The major costs anticipated from
adopting this final rule include:
redesign costs for locomotive models;
and the marginal cost increases for labor
and supplies needed for the more
crashworthy locomotives.
The major benefits anticipated from
implementing this final rule include: a
reduction of the damages incurred by
locomotives when they are involved in
collisions; and a reduction in the
severity of casualties resulting from
locomotive collisions. In addition, there
should be a reduction in the number of
lost work days by employees who
occupy locomotive cabs.
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Regulatory Flexibility Act
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The Regulatory Flexibility Act of 1980
(5 U.S.C. 601 et seq.) requires a review
of proposed and final rules to assess
their impact on small entities. FRA has
prepared and placed in the docket a
Small Entity Impact Assessment and
Evaluation which assesses the necessary
and pertinent small entity impacts.
Executive Order No. 13272, ‘‘Proper
Consideration of Small Entities in
Agency Rulemaking,’’ requires Federal
agencies, among other things, to notify
the Chief Counsel for Advocacy of the
U.S. Small Business Administration
(SBA) of any of its draft rules that will
have a significant economic impact on
a substantial number of small entities.
The Executive Order also requires
Federal agencies to consider any
comments provided by the SBA and to
include in the preamble to the rule the
agency’s response to any written
comments by the SBA, unless the
agency head certifies that the inclusion
of such material would not serve the
public interest. 67 FR 53461 (Aug. 16,
2002).
The SBA stipulates in its ‘‘Size
Standards’’ that the largest a railroad
business firm that is ‘‘for-profit’’ may be,
and still be classified as a ‘‘small entity’’
is 1,500 employees for ‘‘Line-Haul
Operating’’ Railroads, and 500
employees for ‘‘Switching and Terminal
Establishments.’’ ‘‘Small entity’’ is
defined in 5 U.S.C. 601 as a small
business concern that is independently
owned and operated, and is not
dominant in its field of operation. SBA’s
‘‘size standards’’ may be altered by
Federal agencies on consultation with
SBA and in conjunction with public
comment. Pursuant to that authority,
FRA has published a final policy which
formally establishes ‘‘small entities’’ as
being railroads which meet the line
haulage revenue requirements of a Class
III railroad. Currently, the revenue
requirements are $20 million or less in
annual operating revenue. The $20
million limit is based on the Surface
Transportation Board’s (STB’s)
threshold of a Class III railroad carrier,
which is adjusted by applying the
railroad revenue deflator adjustment
(part 1201). The same dollar limit on
revenues is established to determine
whether a railroad shipper or contractor
is a small entity.
For this final rule there are over 410
railroads which could potentially be
affected. The impacts from this
regulation are primarily a result of
increased cost to produce more
crashworthy locomotives. These costs
include re-design and engineering costs
for the new locomotive designs/models,
and for the marginal costs of the
incremental crashworthiness
improvements. All of these impacts or
costs are passed on to customers or
purchasers of new locomotives.
However, only railroads which purchase
new or original equipment will be
impacted, and FRA is not aware of any
small railroads that purchase new
locomotives. Hence, FRA does not
expect this regulation to directly impact
any small railroads.
FRA expects that minimal costs of redesigning a new locomotive will be
passed through to a small entity when
they purchase a used, re-designed
locomotive. Small entities will not
likely be purchasing those used, redesigned locomotives until 15 or 20
years after this regulation becomes
effective. FRA does not believe that in
15 or 20 years the relative cost of a used
locomotive that is in compliance with
this regulation will change significantly
from the current cost of a used
locomotive. Therefore, FRA does not
expect that this regulation will have any
indirect impact on small railroads
either.
To determine the significance of the
economic impact for this final rule’s
Regulatory Flexibility Act requirements,
FRA invited comments to its NPRM
from all interested parties concerning
the potential economic impact on small
entities caused by this rule.
FRA received one comment from an
interested party who believed that this
rule would be detrimental to short line
and regional railroads. The commenter
believed that this rule would discourage
smaller railroads from rebuilding
locomotive diesel engines. The
commenter suggested that the threshold
used to determine whether or not a
locomotive is considered
‘‘remanufactured’’ be modified upward
so as to exempt smaller railroads.
The commenter referenced
§ 229.203—‘‘Applicability’’, of the
NPRM. However, the commenter’s
reference to this section was made
without acknowledgment of the
definition of ‘‘remanufactured’’
locomotive. In § 229.5, the definition of
‘‘remanufactured’’ locomotive specifies
that in order to be classified as
‘‘remanufactured’’ a locomotive must be
rebuilt or refurbished from a previously
used or refurbished underframe (deck),
containing fewer than 25% previously
used components.
FRA clearly was concerned about this
issue and sought comment on it in the
NPRM. FRA requested comment as to
whether a ‘‘remanufactured’’ locomotive
should be treated as a new locomotive.
FRA intended the definition of
‘‘remanufactured’’ locomotive to not
permit what is essentially a new
locomotive to be excluded from the
regulatory requirements.
ASLRRA participated in the RSAC
Working Group that developed the
proposed rule, which was
recommended to the Administrator and
became the NPRM. The ASLRRA never
registered an issue or concern with the
definition of ‘‘remanufactured’’
locomotive. In addition, FRA has not
received any data or evidence that
shows that the level of rebuilding a
short line railroad would perform on a
locomotive would reach the threshold of
the definition of remanufactured
locomotive to be impacted by this
rulemaking. On the contrary, FRA
believes that the rebuilding that short
line railroads perform on locomotives
involves less than 75% new parts. FRA,
therefore, disagrees with this
commenter and restates that this
rulemaking should not have an impact
on the type or level or rebuilding that
smaller railroads would perform on a
locomotive.
Based on the lack of any evidence to
alter FRA’s previous determination,
FRA certifies that this final rule is not
expected to have a significant economic
impact on a substantial number of small
entities.
Paperwork Reduction Act
The information collection
requirements in this final rule have been
submitted for approval to the Office of
Management and Budget (OMB) under
the Paperwork Reduction Act of 1995,
44 U.S.C. 3501 et seq. The sections that
contain the new information collection
requirements and the estimated time to
fulfill each requirement are as follows:
CFR Section—49 CFR
Respondent universe
Total annual
responses
Average time
per response
Total annual burden hours
229.207A—Petitions For FRA Approval of
New Locomotive Crashworthiness Design Standards.
685 Railroads/4 Locomotive Manufacturers.
2 petitions ....
1,050 hours ..
2,100
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Total annual burden cost
$4,000
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Respondent universe
Total annual
responses
Average time
per response
Total annual burden hours
685 Railroads/4 Locomotive Manufacturers.
685 Railroads/4 Locomotive Manufacturers.
1 petition ......
1,050 hours ..
1,050
2,000
2 petitions ....
1,050 hours ..
2,100
254,000
685 Railroads/4 Locomotive Manufacturers.
4 petitions ....
400 hours .....
1,600
183,000
685 Railroads/4 Locomotive Manufacturers.
1 petition ......
2,550 hours ..
2,550
2,000
4 Locomotive Manufacturers/Railroad Association/Labor Organizations/Public.
4 Locomotive Manufacturers/Railroad Association/Labor Organizations/Public.
685 Railroads ............................................
10 comments
16 hours .......
160
6,400
4 hearings ....
24 hours .......
96
3,840
700 records ..
6 minutes .....
70
2,800
4 Locomotive Manufact. ...........................
24 records ....
8 hours .........
192
7,680
685 Railroads/Locomotive Lessess ..........
6 records ......
4 hours .........
24
960
6 Locomotive Manufacturers/Rebuilders ..
10 records ....
2 minutes .....
CFR Section—49 CFR
—Subsequent Years ..........................
229.207B—Petitions
For
Substantive
Changes to an FRA-Approved Locomotive Crashworthiness Design Standard.
229.207C—Petitions For Non-Substantive
Changes to an FRA-Approved Locomotive Crashworthiness Design Standard.
229.209—Petitions For FRA Approval of
Alternative Locomotive Crashworthiness
Designs.
229.211A—Processing of Petitions—Comment.
229.211B—Additional Information Concerning Petitions.
229.213—Locomotive Manufacturing information.
229.215A—Retention of Records—Original Design.
229.215B—Retention of Records—Repair
and Modifications.
229.215C—Inspection of Records ............
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All estimates include the time for
reviewing instructions; searching
existing data sources; gathering or
maintaining the needed data; and
reviewing the information. For
information or a copy of the paperwork
package submitted to OMB, contact
Robert Brogan, Information Clearance
Officer, at 202–493–6292.
OMB is required to make a decision
concerning the collection of information
requirements contained in this final rule
between 30 and 60 days after
publication of this document in the
Federal Register.
FRA is not authorized to impose a
penalty on persons for violating
information collection requirements
which do not display a current OMB
control number, if required. FRA
intends to obtain current OMB control
numbers for any new information
collection requirements resulting from
this rulemaking action prior to the
effective date of this final rule. The
OMB control number, when assigned,
will be announced by separate notice in
the Federal Register.
Environmental Impact
FRA has evaluated this final rule in
accordance with the agency’s
‘‘Procedures for Considering
Environmental Impacts’’ as required by
the National Environmental Policy Act
(42 U.S.C. 4321 et seq.), and related
statutes and directives. The agency has
determined that the final regulation
would not have a significant impact on
the human or natural environment and
is categorically excluded from detailed
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environmental review pursuant to
section 4(c)(20) of FRA’s Procedures.
Neither an environmental assessment or
an environmental impact statement is
required in this instance. The agency’s
review has confirmed the applicability
of the categorical exclusion to this final
regulation and the conclusion that the
final rule would not, if implemented,
have a significant environmental
impact.
Federalism Implications
FRA has analyzed this final rule in
accordance with the principles and
criteria contained in Executive Order
13132, issued on August 4, 1999, which
directs Federal agencies to exercise great
care in establishing policies that have
federalism implications. See 64 FR
43255. This final rule will not have a
substantial effect on the States, on the
relationship between the national
government and the States, or on the
distribution of power and
responsibilities among various levels of
government. This final rule will not
have federalism implications that
impose any direct compliance costs on
State and local governments.
FRA notes that the RSAC, which
reached a consensus on recommending
this final rule to FRA, has as permanent
members two organizations representing
State and local interests: the American
Association of State Highway and
Transportation Officials (AASHTO) and
the Association of State Rail Safety
Managers (ASRSM). Both of these State
organizations concurred with the RSAC
recommendation endorsing this final
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.33
Total annual burden cost
13
rule. The RSAC regularly provides
recommendations to the FRA
Administrator for solutions to regulatory
issues that reflect significant input from
its State members. To date, FRA has
received no indication of concerns
about the federalism implications of this
rulemaking from these representatives
or of any other representatives of State
government. Consequently, FRA
concludes that this final rule has no
federalism implications, other than the
preemption of State laws covering the
subject matter of this final rule, which
occurs by operation of law under 49
U.S.C. 20106 whenever FRA issues a
rule or order.
Compliance With the Unfunded
Mandates Reform Act of 1995
Pursuant to the Unfunded Mandates
Reform Act of 1995 (Pub. L. 104–4) each
Federal agency ‘‘shall, unless otherwise
prohibited by law, assess the effects of
Federal Regulatory actions on State,
local, and tribal governments, and the
private sector (other than to the extent
that such regulations incorporate
requirements specifically set forth in
law).’’ Sec. 201. Section 202 of the Act
further requires that ‘‘before
promulgating any final rule for which a
general notice of proposed rulemaking
was published, the agency shall prepare
a written statement’’ detailing the effect
on State, local and tribal governments
and the private sector. The final rule
issued today does not include any
mandates which will result in the
expenditure, in the aggregate, of
$128,100,000 or more in any one year,
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and thus preparation of a statement is
not required.
List of Subjects
49 CFR Part 229
Incorporation by reference,
Locomotives, Railroad safety,
Transportation.
49 CFR Part 238
Passenger equipment, Railroad safety,
Transportation.
The Final Rule
In consideration of the foregoing, FRA
is amending parts 229 and 238 of
chapter II, subtitle B of title 49, Code of
Federal Regulations, as follows:
I
PART 229—[AMENDED]
1. The authority citation for part 229
continues to read as follows:
I
Authority: 49 U.S.C. 20102–20103, 20107,
20133, 20137–20138, 20143, 20701–20703,
21301–21302, 21304; 49 CFR 1.49(c), (m).
2. Amend § 229.5 by revising the
definition of ‘‘remanufactured
locomotive’’ and adding in alphabetical
order additional definitions to read as
follows:
I
§ 229.5
Definitions.
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*
*
*
*
*
AAR means the Association of
American Railroads.
Anti-climbers means the parts at the
ends of adjoining rail vehicles in a train
that are designed to engage when
subjected to large buff loads to prevent
the override of one vehicle by another.
Associate Administrator for Safety
means the Associate Administrator for
Safety, Federal Railroad Administration,
or that person’s delegate as designated
in writing.
*
*
*
*
*
Build date means the date on which
the completed locomotive is shipped by
the manufacturer or remanufacturer to
the customer, or if the railroad
manufactures or remanufactures the
locomotive itself, the date on which the
locomotive is released from the
manufacture or remanufacture facility.
*
*
*
*
*
Collision posts means structural
members of the end structures of a rail
vehicle that extend vertically from the
underframe to which they are securely
attached and that provide protection to
occupied compartments from an object
penetrating the vehicle during a
collision.
Corner posts means structural
members located at the intersection of
the front or rear surface with the side
surface of a rail vehicle and which
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extend vertically from the underframe to
the roof.
*
*
*
*
*
Designated service means exclusive
operation of a locomotive under the
following conditions:
(1) The locomotive is not used as an
independent unit or the controlling unit
in a consist of locomotives except when
moving for the purposes of servicing or
repair within a single yard area;
(2) The locomotive is not occupied by
operating or deadhead crews outside a
single yard area; and
(3) The locomotive is stenciled
‘‘Designated Service—DO NOT
OCCUPY.’’
Design standard means a criterion
adopted by an industry or voluntary
consensus standards body, which
addresses the design of a locomotive
with respect to its crashworthiness and
crashworthiness features.
*
*
*
*
*
FRA means the Federal Railroad
Administration.
Fuel tank, external means a fuel
containment vessel that extends outside
the car body structure of a locomotive.
Fuel tank, internal means a fuel
containment vessel that does not extend
outside the car body structure of a
locomotive.
*
*
*
*
*
Lateral means the horizontal direction
perpendicular to the direction of travel.
*
*
*
*
*
Locomotive cab means the
compartment or space on board a
locomotive where the control stand is
located and which is normally occupied
by the engineer when the locomotive is
operated.
Longitudinal means in a direction
parallel to the normal direction of
travel.
*
*
*
*
*
Manufacture means the act of
constructing a locomotive.
*
*
*
*
*
Monocoque design locomotive means
a locomotive design where the shell or
skin acts as a single unit with the
supporting frame to resist and transmit
the loads acting on the locomotive.
*
*
*
*
*
Narrow-nose locomotive means a
locomotive with a short hood that spans
substantially less than the full width of
the locomotive.
Occupied service means the operation
of a locomotive when the cab is
physically occupied by a person.
*
*
*
*
*
Permanent deformation means the
undergoing of a permanent change in
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shape of a structural member of a rail
vehicle.
*
*
*
*
*
Power car means a rail vehicle that
propels a Tier II passenger train or is the
lead vehicle in a Tier II passenger train,
or both.
*
*
*
*
*
Remanufacture means the act of
constructing a remanufactured
locomotive.
Remanufactured locomotive means a
locomotive rebuilt or refurbished from a
previously used or refurbished
underframe (‘‘deck’’), containing fewer
than 25% previously used components
(measured by dollar value of the
components). For calculation purposes,
the percentage of previously used
components is determined with
equivalent value of new parts and is
calculated using dollar values from the
same year as the new parts used to
remanufacture the locomotive.
Roof rail means the longitudinal
structural member at the intersection of
the side wall and the roof sheathing.
*
*
*
*
*
Semi-monocoque design locomotive
means a locomotive design where the
skin or shell acts, to some extent, as a
single unit with the supporting frame to
resist and transmit the loads acting on
the locomotive.
Semi-permanently coupled means
coupled by means of a drawbar or other
coupling mechanism that requires tools
to perform the uncoupling operation.
*
*
*
*
*
Short hood means the part of the
locomotive above the underframe
located between the cab and the nearest
end of the locomotive.
Standards body means an industry
and/or professional organization or
association which conducts research
and develops and/or issues policies,
criteria, principles, and standards
related to the rail industry.
*
*
*
*
*
Tier II means operating at speeds
exceeding 125 mph but not exceeding
150 mph.
*
*
*
*
*
Ultimate strength means the load at
which a structural member fractures or
ceases to resist any load.
*
*
*
*
*
Wide-nose locomotive means a
locomotive with a short hood that spans
the full width of the locomotive.
3. Revise the heading of subpart D of
part 229 to read as follows:
I
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Subpart D—Locomotive
Crashworthiness Design Requirements
4. Amend § 229.141 to add new
paragraphs (a)(6) and (b)(6) to read as
follows:
I
§ 229.141
§ 229.203
Body structure, MU locomotives.
(a) * * *
(6) On or after November 8, 1999,
paragraph (a)(1) of this section does not
apply to ‘‘passenger equipment’’ as
defined in § 238.5 of this chapter, unless
such equipment is excluded from the
requirements of §§ 238.203 through
238.219, and § 238.223 of this chapter
by operation of § 238.201(a)(2) of this
chapter. Paragraphs (a)(2) through (a)(4)
of this section do not apply to
‘‘passenger equipment’’ as defined in
§ 238.5 of this chapter that is placed in
service for the first time on or after
September 8, 2000, unless such
equipment is excluded from the
requirements of §§ 238.203 through
238.219, and § 238.223 of this chapter
by operation of § 238.201(a)(2) of this
chapter.
(b) * * *
(6) On or after November 8, 1999,
paragraph (a)(1) of this section does not
apply to ‘‘passenger equipment’’ as
defined in § 238.5 of this chapter, unless
such equipment is excluded from the
requirements of §§ 238.203 through
238.219, and § 238.223 of this chapter
by operation of § 238.201(a)(2) of this
chapter. Paragraphs (a)(2) through (a)(4)
of this section do not apply to
‘‘passenger equipment’’ as defined in
§ 238.5 of this chapter that is placed in
service for the first time on or after
September 8, 2000, unless such
equipment is excluded from the
requirements of §§ 238.203 through
238.219, and § 238.223 of this chapter
by operation of § 238.201(a)(2) of this
chapter.
I 5. Add new § 229.201 to Subpart D to
read as follows:
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§ 229.201
Purpose and scope.
(a) Purpose. The purpose of this
subpart is to help protect locomotive
cab occupants in the event that a
locomotive collides with another
locomotive or piece of on-track
equipment, a shifted load on a freight
car on an adjacent parallel track, or a
highway vehicle at a highway-rail grade
crossing.
(b) This subpart prescribes minimum
crashworthiness standards for
locomotives. It also establishes the
requirements for obtaining FRA
approval of: new locomotive
crashworthiness design standards;
changes to FRA-approved locomotive
crashworthiness design standards; and
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alternative locomotive crashworthiness
designs.
I 6. Add new § 229.203 to Subpart D to
read as follows:
Applicability.
(a) Except as provided in paragraphs
(b) and (c) of this section, this subpart
applies to all locomotives manufactured
or remanufactured on or after January 1,
2009.
(b) Cab cars and power cars. The
requirements of this subpart do not
apply to cab control cars, MU
locomotives, DMU locomotives, and
semi-permanently coupled power cars
that are subject to the design
requirements for such locomotives set
forth in part 238 of this chapter.
(c) Locomotives used in designated
service. Locomotives used in designated
service are exempt from the
requirements of this subpart, with the
exception of § 229.233 (minimum
requirements for fuel tank design),
which remains applicable to such
locomotives.
I 7. Add new §§ 229.205 through
229.207 to Subpart D to read as follows:
§ 229.205
General requirements.
(a) Each wide-nose locomotive used
in occupied service must meet the
minimum crashworthiness performance
requirements set forth in Appendix E of
this part. Compliance with those
performance criteria must be established
by:
(1) Meeting an FRA-approved
crashworthiness design standard
(including AAR S–580, Locomotive
Crashworthiness Requirements). The
Director of the Federal Register
approves incorporation by reference of
the AAR S–580 (revised July 2005),
‘‘Locomotive Crashworthiness
Requirements,’’ in this section in
accordance with 5 U.S.C. 552(a) and 1
CFR part 51. You may obtain a copy of
the incorporated standard from the
Association of American Railroads, 50 F
Street NW, Washington, DC 20001. You
may inspect a copy of the incorporated
standard at the Federal Railroad
Administration, Docket Clerk, 1120
Vermont Ave., NW Suite 7000,
Washington, DC 20590 or at the
National Archives and Records
Administration (NARA). For
information on the availability of this
material at NARA, call 202–741–6030,
or go to https://www.archives.gov/
federal_register/
code_of_federal_regulations/
ibr_locations.html;
(2) Meeting new design standards and
changes to existing design standards
approved by FRA pursuant to § 229.207;
or
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(3) Meeting an alternative
crashworthiness design approved by
FRA pursuant to § 229.209.
(b) A monocoque or semi-monocoque
design locomotive must be designed in
accordance with the provisions of AAR
S–580, applicable to those types of
locomotives, in accordance with
§§ 238.405(a), 238.409 and 238.411 of
this chapter, or in accordance with a
standard or design approved by FRA as
providing at least equivalent safety.
(c) A narrow-nose locomotive must be
designed in accordance with the
provisions of AAR S–580, applicable to
that type of locomotive
(notwithstanding any limitation of
scope contained in that standard) or in
accordance with a standard or design
approved by FRA as providing at least
equivalent safety.
§ 229.206
Design requirements.
Each locomotive used in occupied
service must meet the minimum anticlimber, emergency egress, emergency
interior lighting, and interior
configuration design requirements set
forth in AAR S–580 (incorporated by
reference, see § 229.205).
§ 229.207 New locomotive
crashworthiness design standards and
changes to existing FRA-approved
locomotive crashworthiness design
standards.
(a) General. The following procedures
govern consideration and action upon
requests for FRA approval of new
locomotive crashworthiness design
standards and changes to existing FRAapproved locomotive crashworthiness
design standards, including AAR S–580
(incorporated by reference, see
§ 229.205). Only a standards body
which has adopted an FRA-approved
locomotive crashworthiness design
standard may initiate these procedures
for FRA approval of changes to the
standard.
(b) Petitions for FRA approval of new
locomotive crashworthiness design
standards. Each petition for FRA
approval of a locomotive
crashworthiness design standard must
be titled ‘‘Petition for FRA Approval of
a New Locomotive Crashworthiness
Design Standard,’’ must be submitted to
the Associate Administrator for Safety,
Federal Railroad Administration, 1120
Vermont Ave., NW., Mail Stop 25,
Washington, DC 20590, and must
contain the following:
(1) The name, title, address, telephone
number and e-mail address of the
primary person to be contacted with
regard to review of the petition;
(2) The proposed locomotive design
standard, in detail;
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(3) The intended type of service for
locomotives designed under the
proposed standard; and
(4) Appropriate data and analysis
showing how the proposed design
standard either satisfies the
requirements of § 229.205 for the type of
locomotive design or provides at least
an equivalent level of safety. Types of
data and analysis to be considered are
described in § 229.211(c)(1).
(c) Petitions for FRA approval of
substantive changes to an FRAapproved locomotive crashworthiness
design standard. Each petition for
approval of a substantive change to an
FRA-approved locomotive
crashworthiness design standard must
be titled ‘‘Petition for FRA Approval of
Changes to a Locomotive
Crashworthiness Design Standard,’’
must be submitted to the Associate
Administrator for Safety, Federal
Railroad Administration, 1120 Vermont
Ave., NW., Mail Stop 25, Washington,
DC 20590, and must contain the
following:
(1) The name, title, address, telephone
number and e-mail address of the
primary person to be contacted with
regard to review of the petition;
(2) The proposed change, in detail;
(3) The intended type of service for
locomotives built with the proposed
change; and
(4) Appropriate data and analysis
showing how the resulting standard
either satisfies the requirements for the
type of locomotive set forth in § 229.205
or provides at least an equivalent level
of safety. Types of data and analysis to
be considered are described in
§ 229.211(c)(1).
(d) Petitions for FRA approval of nonsubstantive changes to the existing FRAapproved crashworthiness design
standards. (1) Each petition for approval
of a non-substantive change to an FRAapproved locomotive crashworthiness
design standard must be titled ‘‘Petition
for FRA Approval of Non-substantive
Changes to a Locomotive
Crashworthiness Design Standard,’’
must be submitted to the Associate
Administrator for Safety, Federal
Railroad Administration, 1120 Vermont
Ave., NW, Mail Stop 25, Washington,
DC 20590, and must contain the
following:
(i) The name, title, address, telephone
number and e-mail address of the
primary person to be contacted with
regard to review of the petition;
(ii) The proposed change, in detail;
and
(iii) Detailed explanation of how the
proposed change results in a nonsubstantive change to the existing FRA-
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approved crashworthiness design
standard.
(2) If FRA determines that the
proposed change is substantive, FRA
will process the petition in accordance
with paragraph (c) of this section.
I 8. Add new § 229.209 to Subpart D to
read as follows:
§ 229.209 Alternative locomotive
crashworthiness designs.
(a) General. The following procedures
govern consideration and action upon
requests for FRA approval of locomotive
crashworthiness designs which are not
consistent with any FRA-approved
locomotive crashworthiness design
standard.
(b) Petitions for FRA approval of
alternative locomotive crashworthiness
designs. Each petition for FRA approval
of an alternative locomotive
crashworthiness design must be titled
‘‘Petition for FRA Approval of
Alternative Locomotive
Crashworthiness Design,’’ must be
submitted to the Associate
Administrator for Safety, Federal
Railroad Administration, 1120 Vermont
Ave., NW, Mail Stop 25, Washington,
DC 20590, and must contain the
following:
(1) The name, title, address, telephone
number and e-mail address of the
primary person to be contacted with
regard to review of the petition;
(2) The proposed locomotive
crashworthiness design, in detail;
(3) The intended type of service for
locomotives built under the proposed
design; and
(4) Appropriate data and analysis
showing how the design either satisfies
the requirements of § 229.205 for the
type of locomotive or provides at least
an equivalent level of safety. Types of
data and analysis to be considered are
described in § 229.211(c)(1).
I 9. Add new § 229.211 to Subpart D to
read as follows:
§ 229.211
Processing of petitions.
(a) Federal Register notice. FRA will
publish in the Federal Register notice of
receipt of each petition submitted under
§§ 229.207(b), 229.207(c), or 229.209.
(b) Comment. Not later than 60 days
from the date of publication of the
notice in the Federal Register
concerning a petition submitted under
§§ 229.207(b), 229.207(c), or 229.209(b),
any person may comment on the
petition.
(1) Each comment must set forth
specifically the basis upon which it is
made, and contain a concise statement
of the interest of the commenter in the
proceeding.
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36913
(2) Each comment must be submitted
to the U.S. Department of
Transportation Central Docket
Management System, Nassif Building,
Room PL–401, 400 Seventh Street, SW.,
Washington, DC 20590, and must
contain the assigned docket number
which appeared in the Federal Register
for that proceeding. The form of such
submission may be in written or
electronic form consistent with the
standards and requirements established
by the Central Docket Management
System and posted on its Web site at
https://dms.dot.gov.
(3) In the event FRA requires
additional information to appropriately
consider the petition, FRA will conduct
a hearing on the petition in accordance
with the procedures provided in
§ 211.25 of this chapter.
(c) Disposition of petitions. (1) In
order to determine compliance with the
performance criteria in Appendix E of
this part, FRA will consider proper
documentation of competent
engineering analysis, or practical
demonstrations, or both which may
include validated computer modeling,
structural crush analysis, component
testing, full scale crash testing in a
controlled environment, or any
combination of the foregoing, together
with evidence of effective peer review.
(2) If FRA finds that the petition
complies with the requirements of this
subpart and that the proposed change or
new design standard satisfies the
requirements of § 229.205 for the type of
locomotive, the petition will be granted,
normally within 90 days of its receipt.
If the petition is neither granted nor
denied within 90 days, the petition
remains pending for decision. FRA may
attach special conditions to the granting
of the petition. Following the granting of
a petition, FRA may reopen
consideration of the petition for cause
stated. Any decision granting or denying
a petition is placed in the public docket
for the petition.
(3) If FRA finds that the petition does
not comply with the requirements of
this subpart, or that the proposed
change or new design standard does not
satisfy the performance criteria
contained in Appendix E of this part
(where applicable), the petition will be
denied, normally within 90 days of its
receipt. If the petition is neither granted
nor denied within 90 days, the petition
remains pending for decision. FRA may
re-open a denial of a petition for cause
stated.
(4) When FRA grants or denies a
petition, or reopens consideration of the
petition, written notice will be sent to
the petitioner and other interested
parties and a copy of the notice will be
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placed in the public docket of this
proceeding.
I 10. Add new § 229.213 to Subpart D
to read as follows:
§ 229.213 Locomotive manufacturing
information.
(a) Each railroad operating a
locomotive subject to the requirements
of this subpart must retain the following
information:
(1) The date upon which the
locomotive was manufactured or
remanufactured;
(2) The name of the manufacturer or
remanufacturer of the locomotive; and
(3) The design specification to which
the locomotive was manufactured or
remanufactured.
(b) The information required in
paragraph (a) of this section must be
located permanently in the locomotive
cab or be provided within two business
days upon request of FRA or an FRAcertified State inspector.
I 11. Add new § 229.215 to Subpart D
to read as follows:
§ 229.215
designs.
Retention and inspection of
(a) Retention of records—original
designs. Each manufacturer or
remanufacturer of a locomotive subject
to this subpart shall retain all records of
the original locomotive designs,
including supporting calculations and
drawings, pertaining to crashworthiness
features required by this subpart. These
records must be retained for the lesser
period of:
(1) The life of such locomotive, except
that records for a locomotive destroyed
in a rail equipment accident/incident
shall be retained for at least 12 months
following the accident/incident; or
(2) Twenty years after the date of
manufacture or, if remanufactured,
twenty years after the date of
remanufacture.
(b) Retention of records—repairs and
modifications. Each owner or lessee of
a locomotive subject to this subpart
shall retain all records of repair or
modification to crashworthiness
features required by this subpart. These
records must be retained for the lesser
period of:
(1) The life of such locomotive, except
that records for a locomotive destroyed
in a rail equipment accident/incident
shall be retained for at least 12 months
following the accident/incident, or
(2) Twenty years after the date on
which the repair or modification was
performed.
(c) Inspection of records. Each
custodian of records referred to in
paragraphs (a) and (b) shall, upon
request by FRA or an FRA-certified
State inspector, make available for
inspection and duplication within 7
days, any records referred to in
paragraphs (a) and (b) of this section.
(d) Third party storage of records.
Each custodian of records referred to in
paragraphs (a) and (b) of this section
may delegate storage duties to a third
party; however, the custodian retains all
responsibility for compliance with this
section.
I 12. Add new § 229.217 to Subpart D
to read as follows:
§ 229.217
Fuel tank.
(a) External fuel tanks. Locomotives
equipped with external fuel tanks shall,
at a minimum, comply with the
requirements of AAR S–5506,
‘‘Performance Requirements for Diesel
Electric Locomotive Fuel Tanks’’
(October 1, 2001), except for section 4.4.
This paragraph does not apply to
locomotives subject to the fuel tank
safety requirements of § 238.223 or
§ 238.423 of this chapter. The Director
of the Federal Register approves
incorporation by reference of the AAR
S–5506, ‘‘Performance Requirements for
Diesel Electric Locomotive Fuel Tanks’’
(October 1, 2001) in this section in
accordance with 5 U.S.C. 552(a) and 1
CFR part 51. You may obtain a copy of
the incorporated standard from the
Association of American Railroads, 50 F
Street NW., Washington, DC 20001. You
may inspect a copy of the incorporated
standard at the Federal Railroad
Administration, Docket Clerk, 1120
Vermont Ave., NW. Suite 7000,
Washington, DC 20590 or at the
National Archives and Records
Administration (NARA). For more
information on the availability of this
material at NARA, call 202–741–6030,
or go to https://www.archives.gov/
federal_register/
code_of_federal_regulations/
ibr_locations.html.
(b) Internal fuel tanks. Locomotives
equipped with internal fuel tanks shall,
at a minimum, comply with the
requirements of § 238.223(b) of this
chapter.
13. Amend Appendix B to part 229 by
adding the heading for Subpart D and by
adding entries for sections 229.205,
229.206, 229.213, 229.215 and 229.217
to read as follows:
I
Appendix B to Part 229—Schedule of
Civil Penalties 1
Section
*
*
Violation
*
*
*
*
Willful violation
*
Subpart D—Locomotive Crashworthiness Design Requirements
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229.205 General requirements:
(a)(1) Wide-nose locomotive not designed in compliance with AAR S–580–2005 .........................................
(2) Wide-nose locomotive not designed in compliance with new approved design standard ..................
(3) Wide-nose locomotive not designed in compliance with alternate approved design standard ..........
(b) Monocoque or semi-monocoque locomotive not in compliance with design requirements .......................
(c) Narrow-nose not in compliance with design requirements .........................................................................
229.206 Design requirements:
Locomotive fails to meet—
(1) Emergency egress requirements .........................................................................................................
(2) Emergency interior lighting requirements ............................................................................................
1 A penalty may be assessed against an individual
only for a willful violation. Generally, when two or
more violations of these regulations are discovered
with respect to a single locomotive that is used by
a railroad, the appropriate penalties set forth above
are aggregated up to a maximum of $10,000 per day.
However, a failure to perform, with respect to a
particular locomotive, any of the inspections and
tests required under subpart B of this part will be
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treated as a violation separate and distinct from,
and in addition to, any substantive violative
conditions found on that locomotive. Moreover, the
Administrator reserves the right to assess a penalty
of up to $27,000 for any violation where
circumstances warrant. See 49 CFR part 209,
appendix A. Failure to observe any condition for
movement set forth in § 229.9 will deprive the
railroad of the benefit of the movement-for-repair
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$5,000
5,000
5,000
5,000
5,000
$7,500
7,500
7,500
7,500
7,500
2,500
2,500
5,000
5,000
provision and make the railroad and any
responsible individuals liable for penalty under the
particular regulatory section(s) concerning
substantive defect(s) present on the locomotive at
the time of movement. Failure to comply with
§ 229.19 will result in a lapse of any affected
waiver.
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Section
Violation
(3) Interior configuration requirements ......................................................................................................
229.213 Locomotive manufacturing information:
(a) Failure to retain required information ..........................................................................................................
(b) Failure to produce required information ......................................................................................................
229.215 Retention and inspection of designs:
(a) Failure to retain required design records ....................................................................................................
(b) Failure to retain required repair or modification records ............................................................................
(c) Failure to make records available when requested ....................................................................................
229.217 Fuel tank:
(a) External fuel tank ........................................................................................................................................
(b) Internal fuel tank .........................................................................................................................................
Appendix E to Part 229—Performance
Criteria for Locomotive
Crashworthiness
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This appendix provides performance
criteria for the crashworthiness evaluation of
alternative locomotive designs, and design
standards for wide-nosed locomotives and
any for other locomotive, except monocoque/
semi-monocoque design locomotives and
narrow-nose design locomotives. Each of the
following criteria describes a collision
scenario and a given performance measure
for protection provided to cab occupants,
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normally through structural design.
Demonstration that these performance
criteria have been satisfied may be
accomplished through any of the methods
described in § 229.205. This performance
criteria is intended to prevent intrusion into
the cab seating area occupied by crews. This
excludes inner and outer vestibule areas.
(a) Front end structure (collision posts).—
(1) Objective. The front end structure of the
locomotive must withstand a frontal impact
with a proxy object which is intended to
simulate lading carried by a heavy highway
vehicle (see figure 1).
(2) Proxy object characteristics and
orientation. The proxy object must have the
following characteristics: Cylindrical shape;
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Willful violation
2,500
5,000
2,500
2,500
5,000
5,000
2,500
2,500
2,500
5,000
5,000
5,000
5,000
5,000
7,500
7,500
48-inch diameter; 126-inch length; 65,000
pound minimum weight; and uniform
density. The longitudinal axis of the proxy
object must be oriented horizontally
perpendicular to the longitudinal axis of the
locomotive.
(3) Impact and result. The front end
structure of the locomotive must withstand a
30-mph impact with the proxy object
resulting in no more than 24 inches of crush
along the longitudinal axis of the locomotive,
measured from the foremost point on the
collision post, and with no more than 12
inches of intrusion into the cab. The center
of impact must be 30 inches above the top
of the locomotive underframe along the
longitudinal centerline of the locomotive.
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14. Add Appendix E to part 229 to
read as follows:
I
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(b) Front end structure (short hood)
(1) Objective. The front end structure of the
locomotive must withstand an oblique
impact with a proxy object intended to
simulate an intermodal container offset from
a freight car on an adjacent parallel track (see
figure 2).
(2) Proxy object characteristics and
orientation. The proxy object must have the
following characteristics: Block shape; 36-
inch width; 60-inch height; 108-inch length;
corners having 3-inch radii corners; 65,000
pound minimum weight; and uniform
density. The longitudinal axis of the proxy
object must be oriented parallel to the
longitudinal axis of the locomotive. At
impact, the proxy object must be oriented
such that there are 12 inches of lateral
overlap and 30 inches from the bottom of the
proxy object to the top of the locomotive
underframe.
(3) Impact and results. The front end
structure of the locomotive must withstand a
30-mph impact with the proxy object
resulting in no more than 60 inches of crush
along the longitudinal axis of the locomotive,
measured from the first point of contact on
the short hood post, and with no more than
12 inches of intrusion into the cab.
PART 238—[AMENDED]
I
15. The authority citation for part 238
continues to read as follows:
Authority: 49 U.S.C. 20103, 20107, 20133,
20141, 20302–20303, 20306, 20701–20702,
21301–21302, 21304; 28 U.S.C. 2461, note; 49
CFR 1.49.
outside the car body structure of a
locomotive.
*
*
*
*
*
I 17. Amend § 238.201 by revising
paragraph (a)(2) to read as follows:
§ 238.201
equipment if used exclusively on a rail
line:
(i) With no public highway-rail grade
crossings;
(ii) On which no freight operations
occur at any time;
(iii) On which only passenger
equipment of compatible design is
utilized; and
(iv) On which trains operate at speeds
not exceeding 79 mph. Any such
passenger equipment remains subject to
the requirements of § 229.141 of this
chapter, as applicable.
*
*
*
*
*
§ 238.5
Definitions.
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*
*
*
*
*
Fuel tank, external means a fuel
containment vessel that extends outside
the car body structure of a locomotive.
Fuel tank, internal means a fuel
containment vessel that does not extend
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18. Amend paragraph (b) of § 238.205
by adding the following sentence at the
end of the paragraph to read as follows:
I
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16. Amend § 238.5 by revising the
definitions of ‘‘fuel tank, external’’ and
‘‘fuel tank, internal’’ to read as follows:
I
Scope/alternative compliance.
(a) * * *
(2) The structural standards of this
subpart (§ 238.203—static end strength;
§ 238.205—anti-climbing mechanism;
§ 238.207—link between coupling
mechanism and car body; § 238.209—
forward-facing end structure of
locomotives; § 238.211—collision posts;
§ 238.213—corner posts; § 238.215—
rollover strength; § 238.217—side
structure; § 238.219—truck-to-car-body
attachment; and § 238.223—locomotive
fuel tanks) do not apply to passenger
Federal Register / Vol. 71, No. 124 / Wednesday, June 28, 2006 / Rules and Regulations
§ 238.205
Anti-climbing mechanism.
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19. Amend paragraph (f) of § 238.233
by adding the following sentence at the
beginning of the paragraph to read as
follows:
§ 229.206 of this chapter, in lieu of the
following requirements of this
paragraph. * * *
*
*
*
*
*
§ 238.233
Issued in Washington, DC, on June 12,
2006.
Joseph H. Boardman,
Federal Railroad Administrator.
[FR Doc. 06–5667 Filed 6–27–06; 8:45 am]
I
*
*
*
*
(b) * * * Locomotives required to be
constructed in accordance with subpart
D of part 229 of this chapter shall have
an anti-climbing mechanism in
compliance with § 229.206 of this
chapter, in lieu of the requirements of
this paragraph.
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*
36917
Interior fitting and surfaces.
*
*
*
*
*
(f) Locomotives required to be
constructed in accordance with subpart
D of part 229 of this chapter shall have
cab seat attachment in compliance with
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BILLING CODE 4910–06–P
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Agencies
[Federal Register Volume 71, Number 124 (Wednesday, June 28, 2006)]
[Rules and Regulations]
[Pages 36888-36917]
From the Federal Register Online via the Government Printing Office [www.gpo.gov]
[FR Doc No: 06-5667]
[[Page 36887]]
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Part II
Department of Transportation
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Federal Railroad Administration
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49 CFR Parts 229 and 238
Locomotive Crashworthiness; Final Rule
Federal Register / Vol. 71, No. 124 / Wednesday, June 28, 2006 /
Rules and Regulations
[[Page 36888]]
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DEPARTMENT OF TRANSPORTATION
Federal Railroad Administration
49 CFR Parts 229 and 238
[Docket No. FRA-2004-17645, Notice No. 3]
RIN 2130-AB23
Locomotive Crashworthiness
AGENCY: Federal Railroad Administration (FRA), Department of
Transportation (DOT).
ACTION: Final rule.
-----------------------------------------------------------------------
SUMMARY: FRA is issuing comprehensive, minimum standards for locomotive
crashworthiness. These crashworthiness standards are intended to help
protect locomotive cab occupants in the event of a locomotive
collision. Examples of locomotive collision scenarios considered in
this rulemaking include collisions with another locomotive, the rear of
another train, a piece of on-track equipment, a shifted load on a
freight car on an adjacent parallel track, and a highway vehicle at a
rail-highway grade crossing. Locomotive crashworthiness must be
demonstrated by complying with either the final rule's new performance
standards or an FRA-approved design standard.
DATES: Effective Date: This final rule is effective August 28, 2006.
The incorporation by reference of certain publications listed in the
rule is approved by the Director of the Federal Register as of August
28, 2006.
ADDRESSES: For access to the docket to read background documents or
comments received, go to https://dms.dot.gov at any time or to Room PL-
401 on the plaza level of the Nassif Building, 400 Seventh Street, SW.,
Washington, DC, between 9 a.m. and 5 p.m., Monday through Friday,
except Federal Holidays.
FOR FURTHER INFORMATION CONTACT: John Punwani, Office of Research and
Development, Federal Railroad Administration, 1120 Vermont Avenue, NW.,
Mail Stop 20, Washington, DC 20590 (telephone: 202-493-6369); Charles
L. Bielitz, Mechanical Engineer, Office of Safety Assurance and
Compliance, Federal Railroad Administration, 1120 Vermont Avenue, NW.,
Mail Stop 25, Washington, DC 20590 (telephone: 202-493-6314); or
Melissa Porter, Trial Attorney, Office of Chief Counsel, Federal
Railroad Administration, 1120 Vermont Avenue, NW., Mail Stop 10,
Washington, DC 20590 (telephone: 202-493-6034).
SUPPLEMENTARY INFORMATION:
I. Statutory and Regulatory Background
A. FRA Regulatory Authority
FRA has broad statutory authority to regulate railroad safety. The
Locomotive Inspection Act (LIA) (formerly 45 U.S.C. 22-34, now 49
U.S.C. 20701-20703) was enacted in 1911. It prohibits the use of unsafe
locomotives and authorizes FRA (by delegation from the Secretary of
Transportation) to issue standards for locomotive maintenance and
testing. In order to further FRA's ability to respond effectively to
contemporary safety problems and hazards as they arise in the railroad
industry, Congress enacted the Federal Railroad Safety Act of 1970
(Safety Act) (formerly 45 U.S.C. 421, 431 et seq., now found primarily
in chapter 201 of Title 49). The Safety Act grants the Secretary of
Transportation rulemaking authority over all areas of railroad safety
(49 U.S.C. 20103(a)) and authority to investigate and penalize
violations of any rail safety law. This authority was subsequently
delegated to the FRA Administrator (49 CFR 1.49). (Until July 5, 1994,
the Federal railroad safety statutes existed as separate acts found
primarily in Title 45 of the United States Code. On that date, all of
the acts were repealed, and their provisions were recodified into Title
49.)
The term ``railroad'' is defined in the Safety Act to include
all forms of non-highway ground transportation that runs on rails or
electromagnetic guideways, * * * other than rapid transit operations
within an urban area that are not connected to the general railroad
system of transportation.
This definition makes clear that FRA has jurisdiction over (1)
rapid transit operations within an urban area that are connected to the
general railroad system of transportation, and (2) all freight,
intercity, passenger, and commuter rail passenger operations regardless
of their connection to the general railroad system of transportation or
their status as a common carrier engaged in interstate commerce. FRA
has issued a policy statement describing how it determines whether
particular rail passenger operations are subject to FRA's jurisdiction
(65 FR 42529 (July 2, 2000)); the policy statement can be found in
Appendix A to parts 209 and 211 of Title 49 of the Code of Federal
Regulations (hereinafter, all references to CFR parts and sections will
refer to parts and sections in Title 49 of the Code of Federal
Regulations).
Pursuant to its statutory authority, FRA promulgates and enforces a
comprehensive regulatory program to address railroad track; signal
systems; railroad communications; rolling stock; rear-end marking
devices; safety glazing; railroad accident/incident reporting;
locational requirements for dispatching of U.S. rail operations; safety
integration plans governing railroad consolidations; merger and
acquisitions of control; operating practices; passenger train emergency
preparedness; alcohol and drug testing; locomotive engineer
certification; and workplace safety.
In part 229, FRA established minimum federal safety standards for
locomotives. These regulations prescribe inspection and testing
requirements for locomotive components and systems, minimum locomotive
cab safety requirements, and even basic crashworthiness design
requirements for electric multiple-unit type locomotives. On May 12,
1999, FRA issued regulations addressing the safety of passenger rail
equipment, including passenger-occupied locomotives (i.e., cab control
cars, powered multiple-unit passenger cars). These are found in part
238. However, FRA's existing locomotive safety standards do not address
the crashworthiness of conventional locomotives, which comprise the
majority of locomotives in use today.
B. Rail Safety Enforcement and Review Act
In 1992, Congress passed The Rail Safety Enforcement and Review Act
(RSERA). Pub. L. 102-365, September 3, 1992. In response to concerns
raised by railroad employee organizations, members of Congress, and
recommendations of the National Transportation Safety Board (NTSB)
concerning locomotive crew safety, Congress included mandates
concerning locomotive crashworthiness and cab working conditions in the
legislation. Section 10 of RSERA, entitled ``Locomotive Crashworthiness
and Working Conditions,'' required FRA ``to complete a rulemaking
proceeding to consider prescribing regulations to improve the safety
and working conditions of locomotive cabs.'' In order to determine
whether crashworthiness regulations would be necessary, Congress tasked
FRA with assessing the adequacy of Locomotive Crashworthiness
Requirements Standard S-580, or any successor standard thereto, adopted
by the Association of American Railroads in 1989, in improving the
safety of locomotive cabs. Furthermore, Congress specifically mandated
that the Secretary, in support of the rulemaking proceeding, consider
the costs and benefits associated with equipping locomotives with each
of a number of specified design features.
[[Page 36889]]
FRA agrees that locomotive crashworthiness protection is necessary
because train collisions and derailments can result in crew fatalities
and injuries. In the period from 1995 to 1997, 26 locomotive cab
occupants were killed and 289 were injured in freight and passenger
train accidents in the United States, a yearly average of 105
casualties.\1\
---------------------------------------------------------------------------
\1\ Regulatory Impact Analysis, p. iii of Appendix B of the
Analysis. These statistics were taken from the data set of injuries/
fatalities that, because of their circumstances, could have been
prevented by the crashworthiness standards contained in this rule.
Thus, this set does not include the total number of all locomotive
cab occupant fatalities/injuries that occurred during this time
period.
---------------------------------------------------------------------------
Adopted in 1989, Association of American Railroads (AAR)
Specification S-580 (``S-580'') has served as the industry standard for
crashworthiness design specifications of new road freight locomotives.
At the time of its development, S-580 provided basic enhancements to
the crashworthiness of road locomotives. Many of the units built to
this specification are of wide-nose cab design, often referred to as
the North American cab design. It is generally held throughout the
industry that S-580 represented a significant step on the part of the
railroad industry to improve the crashworthiness of locomotives.
II. FRA's Response to Section 10 of RSERA
In response to the mandate of Section 10 of RSERA, FRA conducted
the necessary research and analysis. FRA undertook steps to determine
the health and safety effects of locomotive cab working conditions and
evaluated the effectiveness of S-580, along with the benefits and costs
of RSERA's specified locomotive crashworthiness features (i.e., braced
collision posts, rollover protection devices, deflection plates,
shatterproof windows, readily accessible crash refuges, uniform sill
heights, anticlimbers, or other equipment designed to prevent overrides
resulting from head-on locomotive collisions, equipment to deter post-
collision entry of flammable liquids into locomotive cabs, any other
device intended to provide crash protection for occupants of locomotive
cabs). In an effort to fully address the broad range of issues
presented in the RSERA, FRA (1) conducted an industry-wide public
meeting to gather information regarding the areas of concern identified
in the RSERA, (2) established a locomotive collision database based on
detailed accident information gathered from actual collisions, (3)
established a research contract to develop and verify a computer model
capable of predicting how each of the crashworthiness features in S-580
and in the RSERA affect the collision dynamics and probability of crew
injury, and (4) conducted a detailed survey of locomotive crews' cab
working conditions and environment. FRA detailed the results of these
actions in ``Locomotive Crashworthiness and Cab Working Conditions
Report to Congress,'' dated September 18, 1996. A copy of this report
has been placed in the docket of this rulemaking as Document No. FRA-
2004-17645-9. Actions taken to gather information for that report are
described below.
First, meetings with all segments of the railroad industry formed
an essential part of FRA's plan to meet the requirements of the RSERA.
FRA held an industry-wide public meeting on June 23, 1993, to gather
information from the industry on each of the areas of concern
identified in Section 10 of the RSERA and to inform the industry of
FRA's approach. This meeting was well attended by all segments of the
rail industry, including rail labor, freight railroads, locomotive
builders, the National Railroad Passenger Corporation (Amtrak), and
commuter railroads.
At this initial meeting, some of the railroads urged that
improvements in crash avoidance technology should be pursued in lieu of
improved crashworthiness features. FRA is currently pursuing crash
avoidance technology and on March 7, 2005, published a separate rule
(part 236, subpart H) on performance standards for the use and
development of processor-based signal and train control systems. See 70
FR 11052. The issue of collision avoidance is more fully discussed
below in section IV of the preamble.
Several participants in the public meeting expressed an opinion
that a series of smaller, informal meetings with the separate segments
of the rail industry would provide more detailed information regarding
locomotive crashworthiness. As a result, FRA held a number of such
meetings which included the following organizations:
American Public Transportation Association (APTA);
American Short Line and Regional Railroad Association (ASLRRA);
Amtrak;
AAR;
Brotherhood of Locomotive Engineers (now Brotherhood of Locomotive
Engineers and Trainmen (BLET);
Burlington Northern (now Burlington Northern Santa Fe Railway) (BNSF);
DuPont (glazing);
General Electric Transportation Systems (GE);
General Motors-Electro-Motive Division (GM/EMD);
Morrison Knudsen (MK); NTSB; Sierracin (glazing); and
United Transportation Union (UTU).
These meetings generated considerable discussion about the adequacy
of the AAR's Locomotive Crashworthiness Standard S-580 (1989), the
requirement to conduct research and analysis, including computer
modeling and full-scale crash testing of the safety of locomotives, and
the costs and benefits associated with RSERA's specified locomotive
crashworthiness features. During the meetings, FRA requested specific
cost or test data to support the positions taken by the various
organizations. Some supply industry organizations were forthcoming with
this data, while other organizations were apparently unable or
unwilling to respond.
Second, FRA proceeded based on the understanding that earlier
locomotive collision accident reports did not contain the data
necessary to support crash modeling. Thus, in 1992, FRA instructed
field inspectors to investigate all accidents involving either a
collision of two trains or a collision of one train with an object
weighing ten tons or more, regardless of monetary damage thresholds and
locomotive design. This accident data provided information which FRA
used to determine the possible benefits of a crashworthiness
regulation.
Third, with the support of the Volpe National Transportation
Systems Center (``Volpe Center''), FRA contracted with Arthur D.
Little, Inc. (ADL) to predict the benefit, if any, of each of the
locomotive crashworthiness features listed in Section 10 of the RSERA.
Using the collision data collected by FRA, ADL performed a series of
analyses using computer models to evaluate the effectiveness of
specific crashworthiness design features.\2\
---------------------------------------------------------------------------
\2\ Mayville, R. A., Stringfellow, R. G., Rancatore, R. J.,
Hosmer, T. P., 1995, ``Locomotive Crashworthiness Research, Volumes
1 through 5,'' DOT/FRA/ORD-95/8.1-8.5. A copy of each cited report
has been placed in the docket of this rulemaking as Document No. FRA
2004-17645-13.
---------------------------------------------------------------------------
Lastly, FRA's approach to the research and analysis tasks focused
on the cost and benefits of design changes to conventional locomotives
operating at speeds of less than 80 mph. The work done to meet the
requirements of the RSERA was not intended to address safety concerns
unique to high speed rail transportation. FRA has addressed high speed
rail safety concerns,
[[Page 36890]]
including crashworthiness design, in part 238.
FRA's Report to Congress contained an implementation strategy to
address each of the issues raised by the RSERA.\3\ FRA determined that
S-580, which provided for improvements in collision posts, anti-
climbing arrangements, and the short hood structure, represented a
significant step on the part of the railroad industry to improve
locomotive crashworthiness. The research and analysis conducted in
response to the RSERA showed that S-580 could be further improved to
reduce casualties without significantly impacting locomotive design.
FRA also found that (1) modified front-end structural designs
incorporating stronger collision posts, (2) full-height corner posts
with increased strength, and (3) utilization of roof longitudinal
strength to support structural members from crushing may provide
opportunities for additional protection for locomotive cab occupants.
FRA even evaluated the potential to create a designated crash refuge
within the space that these measures would help to protect.
Furthermore, based on accident/incident experience and recent advances
in fuel tank design being undertaken by the industry, FRA concluded
that fuel tank design could be significantly improved to minimize the
risk and severity of future fuel spills. Finally, FRA identified
locomotive cab emergency lighting and more reliable means of rapid
egress during derailments and collisions as additional subject areas
which appeared to warrant further exploration.
---------------------------------------------------------------------------
\3\ ``Locomotive Crashworthiness and Cab Working Conditions
Report to Congress'', Office of Safety Assurance and Compliance,
Federal Railroad Administration, 1996.
---------------------------------------------------------------------------
While the study findings clearly indicate that several
crashworthiness features warranted further exploration, the findings
also indicated that several features, including rollover protection,
uniform sill heights, and deflection plates did not warrant further
action. Rollover protection costs would be substantial, and no material
need for such protection was demonstrated by the accident data. Design
limitations of multi-use freight locomotives all but preclude practical
design possibilities for deflection plates, and FRA found that a
successful deflection device would cause collateral safety problems.
Uniform sill heights were found not to significantly reduce life-
threatening collision damage, would have a high cost, and any benefit
would accrue only after an extended period over which older standard
locomotives would be phased out of service. The perceived benefits of
uniform sill height might be more reliably achieved by improved anti-
climbing arrangements, and the report proposed that development and
evaluation of a design concept be explored.
Many of the proposed measures were practical for application only
to newly constructed locomotives. Further, additional information and
research were required to determine the cost-effective basis of these
concepts, and to assure the acceptance of these measures by locomotive
crews. In order for protective features to be effective, crew members
must have confidence that they will function as intended. Crew members
who lack confidence in the safety measures employed may be inclined to
jump from a locomotive prior to a collision, resulting in a high
probability of serious injury or death.
FRA determined that it would use its Railroad Safety Advisory
Committee to further develop these safety issues thereby tapping the
knowledge and energies of a wide range of interested parties.
III. Railroad Safety Advisory Committee (RSAC) Recommendations
In March 1996, FRA established the RSAC, which provides a forum for
consensual rulemaking and program development. The Committee includes
representation from all of the agency's major customer groups,
including railroads, labor organizations, suppliers and manufacturers,
and other interested parties. A list of member groups follows:
AAR;
American Association of Private Railroad Car Owners (AARPCO);
American Association of State Highway & Transportation Officials
(AASHTO);
American Train Dispatchers Department/BLE (ATDD/BLE) (now American
Train Dispatcher Association);
Amtrak;
APTA;
ASLRRA;
Association of Railway Museums (ARM);
Association of State Rail Safety Managers (ASRSM);
BLET;
Brotherhood of Maintenance of Way Employes (now Brotherhood of
Maintenance of Way Employes Division (BMWED);
Brotherhood of Railroad Signalmen (BRS);
Federal Transit Administration (FTA) (associate member);
High Speed Ground Transportation Association;
Hotel Employees & Restaurant Employees International Union;
International Association of Machinists and Aerospace Workers;
International Brotherhood of Boilermakers and Blacksmiths;
International Brotherhood of Electrical Workers (IBEW);
Labor Council for Latin American Advancement (LCLAA) (associate
member);
League of Railway Industry Women (associate member);
National Association of Railroad Passengers (NARP);
National Association of Railway Business Women (associate member);
National Conference of Firemen & Oilers;
National Railroad Construction and Maintenance Association;
NTSB (associate member);
Railway Supply Institute (RSI);
Safe Travel America;
Secretaria de Communicaciones y Transporte (associate member);
Sheet Metal Workers International Association (SMW);
Tourist Railway Association Inc.;
Transport Canada (associate member);
Transportation Communications International Union/BRC (TCIU/BRC);
Transport Workers Union of America (TWUA); and
UTU.
When appropriate, FRA assigns a task to RSAC, and after
consideration and debate, RSAC may accept or reject the task. If the
task is accepted, RSAC establishes a working group that possesses the
appropriate expertise and representation of interests to develop
recommendations to FRA for action on the task. The working group
develops the recommendations by consensus. The working group may
establish one or more task forces to develop the facts and options on a
particular aspect of a given task. The task force reports to the
working group. If a working group comes to unanimous consensus on
recommendations for action, the working group presents the package to
the RSAC for a vote. If a simple majority of the RSAC accepts the
proposal, the RSAC formally recommends the proposal to FRA.
FRA then determines what action to take on the recommendation.
Because FRA staff has played an active role at the working group level
in discussing the issues and options and in drafting the language of
the consensus proposal, and because the RSAC recommendation constitutes
the consensus of some of the industry's leading experts on a given
subject, FRA is often favorably inclined toward the RSAC
recommendation. However, FRA is in no way bound to follow the
recommendation, and the
[[Page 36891]]
agency exercises its independent judgement on whether the recommended
rule achieves the agency's regulatory goal, is soundly supported, and
is in accordance with policy and legal requirements. Often, FRA varies
in some respects from the RSAC recommendation in developing the actual
regulatory proposal. If the working group or RSAC is unable to reach
consensus on recommendations for action, FRA moves ahead to resolve the
issue through traditional rulemaking proceedings.
On June 24, 1997, FRA tasked RSAC with the responsibility of making
recommendations concerning standards for locomotive crashworthiness.
Specifically, RSAC was charged with the investigation and development,
if necessary, of crashworthiness standards to ensure the integrity of
locomotive cabs in collisions, thereby minimizing fatalities and
injuries to train crews. This task was to be performed in three phases.
RSAC would first review relevant accident data and existing industry
standards to determine which, if any, appropriate modifications to the
cab structure are required to provide additional protection above that
provided by S-580. In particular, RSAC was to specifically consider the
following features: full-height corner posts; improved glazing design
and support structure; equipment to prevent the post-collision entry of
flammable liquids; and improved fuel tank design. Second, RSAC would
examine to what extent improved anticlimber designs and/or
incorporation of shelf couplers, used to complement the existing S-580
standards, serve to mitigate the effects of the above-listed collision
scenarios. Third, RSAC would examine past and present methods of cab
egress, along with the benefits of emergency lighting in the event of a
collision. Based on a review of relevant accident data, available
technology, implementation costs, and other applicable factors, RSAC
would then develop appropriate recommendations.
To accomplish the above goals, RSAC created the Locomotive
Crashworthiness Working Group (``Working Group''). Created on June 24,
1997, this group of about 40 members consisted of FRA personnel and
representatives from railroad labor and management, States, and two
major manufacturers of locomotives. The following organizations
provided representatives to serve on the Working Group:
AAR;
AASHTO;
APTA;
ASLRRA;
BLET;
BMWED;
FRA;
IBEW;
RSI;
SMW;
UTU; and
NTSB.
The Working Group broke the task into three distinct phases. The
first phase included review of accident data to formulate the most
prevalent accident scenarios involving injuries and deaths. Second, the
Volpe Center, along with contractor ADL, performed detailed analyses of
how design improvements/additions to S-580 would affect the probable
resulting injuries/deaths in each of five accident scenarios described
later in this preamble.\4\ Third, the Working Group analyzed and
deliberated the proposed costs and benefits to determine the
effectiveness of each of the proposed changes to S-580. The Working
Group then presented its findings to the full RSAC Committee.
---------------------------------------------------------------------------
\4\ Tyrell, D., Severson, K., Marquis, B., Martinez, E.,
Mayville, R., Rancatore, R., Stringfellow, R., Hammond, R., Perlman,
A.B., 1999, ``Locomotive Crashworthiness Design Modifications
Study,'' Proceedings of the 1999 IEEE/ASME Joint Railroad
Conference, April 13-15, 1999, IEEE Catalog Number 99CH36340, ASME
RTD Volume 16; Tyrell, D.C., Martinez, E.E., Wierzbicki, T.,
``Crashworthiness Studies of Locomotive Wide Nose Short Hood
Designs,'' Proceedings of the 8th ASME Symposium on Crashworthiness,
Occupant Protection and Biomechanics in Transportation November 14-
19, 1999; Nashville, Tennessee; Tyrell, D., Severson, K., Marquis,
B., Perlman, A.B., ``Simulation of an Oblique Collision of a
Locomotive and an Intermodal Container,'' Proceedings of the 8th
ASME Symposium on Crashworthiness, Occupant Protection and
Biomechanics in Transportation November 14-19, 1999; Nashville,
Tennessee.
---------------------------------------------------------------------------
The Working Group conducted its meetings on the following dates at
the following locations:
(1) September 8-9, 1997, Washington, DC;
(2) February 2-3, 1998, Jacksonville, FL;
(3) April 9-10, 1998, Fort Pierce, FL;
(4) July 14-15, 1998, Las Vegas, NV;
(5) October 28-29, 1998, Kansas City, MO;
(6) February 25-26, 1999, Washington, DC;
(7) June 15-16, 1999, Las Vegas, NV;
(8) October 19-20, 1999, Sterling, VA;
(9) December 13-14, 1999, Jacksonville, FL;
(10) October 9-10, 2001, Washington, DC;
(11) January 17-18, 2002, Jacksonville, FL; and
(12) June 28-29, 2005, San Francisco, CA.
Minutes from the above-referenced meetings have been placed in the
docket of this proceeding.
The Working Group had its inaugural meeting on September 8-9, 1997,
in Washington, DC. After reviewing its formal Task Statement to gain an
understanding of the scope of its mission, the Working Group recognized
that a smaller, more manageable group could more effectively consider
the technical requirements and debate the advantages and disadvantages
of the technical options available. Thus, the S-580/Engineering Review
Task Force (``Engineering Task Force'') was created for this sole
purpose. The Engineering Task Force was made up of Working Group
members who either volunteered or named a fellow member as a
representative. The Engineering Task Force met four times and conducted
meetings by telephone conference on three occasions. These task force
meetings served to progress the technical aspects of the issues and
were open to all members of the Working Group. These meetings were
somewhat less formal and were conducive to free exchange of technical
information and ideas. A summary report on the Engineering Task Force's
deliberations was made at each subsequent Working Group meeting.
The Working Group acknowledged the three distinct elements to the
task. First, the group would need to identify, using recent accident
data, the most prevalent locomotive collision scenarios which involve
injuries and deaths. To this end, the Working Group requested that FRA
review pertinent accidents for presentation at the February 2-3, 1998
Working Group meeting. The second element involved detailed engineering
analysis of the effectiveness of specific crashworthiness features. To
this end, FRA pledged the technical assistance of the Volpe Center,
along with required support from outside contractors as needed. Third,
the Working Group expressed interest in understanding the projected
economic impact of any new requirements.
FRA commenced a review of locomotive accident data from 1995 to
1996 as a representative sampling of accidents. FRA then narrowed the
pool of accidents to 23 and presented summaries of them to the
Engineering Task Force at its first meeting. Collective discussion of
these accidents with railroad and labor members of the Engineering Task
Force helped to flesh out all the details of the locomotive types and
designs. The Engineering Task Force then classified all 23 collisions
into five major categories and developed a sequence of events, or
scenario, for each accident. These five scenarios are:
[[Page 36892]]
(1) Coupled locomotive override resulting from a head-on train-to-
train collision;
(2) Colliding locomotive override resulting from a head-on train-
to-train collision;
(3)\5\ Rear end/overtaking collision between a locomotive and a
freight car;
---------------------------------------------------------------------------
\5\ The report from the Accident/Data Analysis and Benefits
Assessment Task Force describes 6 scenarios. It contains 2 scenarios
in which the window structure is impacted. In one, an overriding
freight car impacts the window structure during a rear-end
collision; in the other, logs impact the window structure in a grade
crossing collision with a truck carrying logs. The Working Group
initially considered the former, but the latter was used for the
basis for crashworthiness evaluation of the window structure. See
Table 1.
---------------------------------------------------------------------------
(4) Oblique/raking collision between a locomotive and a freight car
or part thereof, at a switch or upon passing a train on the adjacent
track; and
(5) Offset collision between locomotive and freight car.
Once these scenarios were identified, a representative accident for
each scenario was chosen to be studied in detail. The Engineering Task
Force next gathered as many details as possible concerning the
accidents and determined the crashworthiness features which were
involved or could have had an effect in each scenario. Table 1 shows
the scenarios, collision mode, relevant crashworthiness features, and
representative accidents.
Table 1.--Collision Scenario, Collision Mode, and Accident Representative of Scenario.
----------------------------------------------------------------------------------------------------------------
Accident location and
Collision scenario Collision mode Modified component date
----------------------------------------------------------------------------------------------------------------
1. Head-on collision between two Coupled locomotive Anti-climber Shelf- Smithfield, WV, August
freight trains. override. coupler. 20, 1996.
2. Head-on collision between two Colliding locomotive Collision post West Eola, IL, January
freight trains. override. 20, 1993.
3a. Overtaking collision, locomotive Loading of window frame Window frame structure. Phoenixville, PA,
to flat car. structure. August 23, 1996.
3b. Grade crossing collision with Loading of window frame Window frame structure. Phoenixville, PA,
highway truck carrying logs. structure. August 23, 1996.
4. Object, such as a trailer, fouling Corner loading of Short hood............. Selma, NC, May 16,
right-of-way of locomotive. locomotive short hood. 1994.
5. Offset collision between a Corner loading of Front plate............ Madrone, NM, October
locomotive and a freight car. locomotive underframe. 13, 1995.
----------------------------------------------------------------------------------------------------------------
Figure 1 shows schematic illustrations for the inline collision
scenarios--Scenarios 1, 2, and 3b. In Scenario 1, the principal concern
is a trailing locomotive overriding the leading locomotive,
consequently eliminating the operator's cab (survival space) during the
collision. In scenario 2 the principal concern is the relatively strong
underframe of one colliding locomotive overriding the underframe of the
other locomotive. In this scenario, the overriding locomotive crushes
the operator's cab of the overriden locomotive. In scenario 3, the
principal concern is the destruction of the upper portion (window area)
of the operator's cab.
[[Page 36893]]
[GRAPHIC] [TIFF OMITTED] TR28JN06.002
Figure 2 shows schematic illustrations of the oblique collision
scenarios--Scenarios 4 and 5. The illustration for Scenario 4 shows an
intermodal trailer fouling the right of way of an oncoming locomotive.
The principal concern is with the trailer striking the short hood
outboard of the collision post and consequently causing sufficient
damage to intrude into the operator's cab. The illustration of Scenario
5 shows a locomotive obliquely colliding with a freight car at a
switch. The principal concern is that the freight car can intrude into
the operator's volume by raking down the side of the locomotive.
[[Page 36894]]
[GRAPHIC] [TIFF OMITTED] TR28JN06.003
Each collision scenario presents a significant risk of injury or
death to locomotive cab occupants, and the Working Group recognized
that effective reduction of this risk is the primary goal when
considering locomotive crashworthiness standards.
The Working Group next examined a list of crash survival concepts
that FRA had previously assembled. The Engineering Task Force discussed
each concept in light of the accidents reviewed. There was general
agreement among Task Force members about the continued need for braced
collision posts, corner posts, and the utilization of crash energy
management principles to minimize secondary collisions within the
locomotive cab. The Task Force also discussed the variance of
underframe sill heights, the frequency of locomotive roll-over
occurrences, and the concept of crash refuges, but ultimately agreed
with FRA's Report to Congress that these features held little promise
as effective locomotive crashworthiness features and that further use
of resources in pursuit of these concepts was not warranted. The Task
Force then discussed collision post strength, wide-nose locomotive cabs
and cab corner strength as well as locomotive front end strength up to
the window level. The Task Force felt that these concepts required
further development in order to further mitigate the consequences from
the reviewed accidents, which included side/oblique collisions, coupled
locomotive override, and shifted load collisions.
Standard S-580 includes the use of collision posts, wide-nose cab
configurations of greater strength, and anti-climbing means to prevent
override. The Working Group found that the accident survey showed the
effects of S-580 on the survivability of locomotive crews to be
substantial. However, they also recognized that higher levels of
protection could be achieved by enhancing the strength requirements for
future locomotive designs and by fortifying the current design of
locomotives where possible and economically practicable. Thus, for
comparison purposes, the group decided to model each of the collision
scenarios to gauge the performance of each of the crashworthiness
features under consideration. Data from the accidents was used for
comparison with the analytic models and, where possible, for
information on the crashworthiness performance of the baseline S-580
locomotive design. For Scenarios 3a and 3b, the model was compared with
the accident that occurred in Phoenixville, PA, on August 23, 1996, but
the grade crossing collision, also occurring on August 23, 1996 in
Phoenixville, with logs impacting the window structure was used to
evaluate the influences of changes in the window structure.
The Volpe Center, locomotive manufacturers and remanufacturers, and
manufacturers of locomotive components made presentations to the
Working Group on the current strength of the crash-related components
and discussed the possibility of further strengthening of these
components to improve overall crashworthiness. In addition, all members
of the Working Group engaged in extensive discussion of these issues.
Thus, only enhancements which were currently feasible were modeled.
[[Page 36895]]
In all, the Working Group considered the following locomotive
crashworthiness features:
--Shelf couplers: A representative of the Mechanical Committee of
Standard Coupler Manufacturers (MCSCM) reviewed the ``shelf coupler''
concept with the Working Group and traced its development from concept
to the current status. Every freight car has a bottom-shelf E head
coupler. Double shelf (top- and bottom-shelf) couplers are mandated by
FRA on tank cars used to haul hazardous materials. These shelves limit
vertical motion between two coupled couplers to approximately 7\1/4\ inches (184 mm). Passenger cars are typically equipped
with tightlock couplers which keep the coupler faces at the same
height. These couplers have demonstrated their effectiveness in
preventing override for their respective equipment. During the
discussion it was pointed out that a top shelf might assist in
preventing override in a rear-end collision although it would require
that a coupling actually occur for the shelf to be effective. However,
type-F couplers commonly applied to locomotives already incorporate a
top shelf feature. After deliberations, the Working Group decided not
to pursue the concept of double shelf couplers as effective
crashworthiness improvements. It was further noted that the coupling of
MU cables and the air hoses between locomotives would be made more
difficult if shelf couplers were required on locomotives. The potential
for such coupler designs in preventing locomotive-to-locomotive
override in a head-on collision was nonetheless evaluated.
--Interlocking anti-climber: The anti-climber design employed by the
Canadian National Railway Company (CN) was evaluated. This design
incorporates thicker webs and flanges than typical North American
designs, and also includes exposed flanges running the width of the
anti-climber.
--Stronger collision posts: Preliminary designs of collision posts with
strengths up to the strength of the main underframe structure of the
locomotive were developed and evaluated. Principal modifications
considered were the addition of flanges and tapering the collision
post.
--Stronger window area structure: Increased cab strength above the
short hood was evaluated. Modifications considered included the use of
thicker sheet metal for the window frame members.
--Stronger short hood: The influence of short hood strength on
locomotive crashworthiness in an oblique collision was evaluated.
Modifications evaluated included thickness of the short hood and the
material used to make the short hood.
--Front plate: Increased front plate strength was considered as a
potential modification for increased locomotive crashworthiness in an
oblique collision with a freight car. The modification considered
consisted of increased front plate thickness.
The results of the study indicate that strengthened collision posts
and short hoods resulted in increased crashworthiness for particular
collision scenarios. Shelf couplers were found not to be effective in
preventing coupled locomotive override. Due to the fracture that occurs
as the CN anti-climber design longitudinally crushes, this design was
found to be ineffective in supporting the vertical forces that occur
during locomotive-to-locomotive override, consequently allowing such
overrides to occur. For an oblique collision of a locomotive with an
empty hopper car, in which the locomotive is principally engaged below
the underframe, modifications to the locomotive are not likely to
influence the outcome of the collision.
ADL and Volpe Center representatives, presented results from their
detailed analyses of how design improvements/additions in S-580 would
affect the probable resulting injuries/deaths in each of the five
scenarios (a copy of the results has been placed in the docket of this
proceeding). Then, the Working Group analyzed and considered the
proposed costs and benefits to determine the effectiveness of each of
the proposed changes to S-580. The group also considered a performance
standard for locomotive crashworthiness design.
From this point forward, the Working Group, assisted by the Task
Force, debated the format for specifying the crashworthiness
requirements, many issues relating to feasibility of alternative
structures, and the economic impact of the proposed new requirements.
Throughout, the group remained convinced that significant safety
benefits could be achieved. The AAR members volunteered to adopt a
specification (which would become AAR S-580-2005) meeting the
performance criteria under discussion. This would act as a model design
standard which satisfies the crashworthiness performance requirements.
The group then focused its attention on the details of AAR S-580-2005
in order to refine and optimize them.
On November 2, 2004, FRA published a notice of proposed rulemaking
(NPRM) addressing locomotive crashworthiness. In issuing the NPRM, FRA
adopted the recommendations of the Working Group and the full RSAC. See
69 FR 63890. The NPRM provided for a 60-day comment period and provided
interested parties the opportunity to request a public hearing. Based
upon a request from an interested party, FRA issued a notice on January
12, 2005 extending the comment period from January 3, 2005 until
February 3, 2005. See 70 FR 2105. FRA received comments from six
interested parties.
On June 28 and 29, 2005, the Working Group conducted a meeting to
review and discuss the comments received in response to the NPRM.
Minutes from this meeting have been placed in the docket of this
proceeding. The Working Group discussed all of the issues raised in the
comments and considered various methods by which to address the
comments. Based on information and discussions held at this meeting,
the Working Group developed a recommendation for a final rule.
In July 2005, the Working Group presented its recommendations for
resolution of the public comments to the full RSAC. On August 5, 2005,
the RSAC voted to recommend issuance of the final rule while addressing
the comments as proposed by the Working Group. FRA, having fully
participated in the RSAC review, and finding that the final rule will
improve rail safety, has accepted the recommendations of the RSAC in
completing this final rule. FRA has also made various editorial
corrections necessary to present in a clear, concise, and technically
correct manner the intended final rule.
FRA has worked closely with the RSAC in the development of its
recommendations and believes that the RSAC effectively addressed
locomotive crashworthiness standards. FRA has greatly benefitted from
the open, informed exchange of information that has taken place during
meetings. There is general consensus among labor, management, and
manufacturers concerning the primary principles FRA sets forth in this
final rule. FRA believes that the expertise possessed by the RSAC
representatives enhances the value of the recommendations, and FRA has
made every effort to incorporate them in this final rule.
IV. Major Issues
A. Promulgation of Performance Standards Where Possible
FRA has endeavored to promulgate performance requirements in this
final
[[Page 36896]]
rule rather than the more prescriptive design standards. FRA
understands that this approach allows for greater flexibility in the
design of locomotives and believes this approach has a better chance of
encouraging innovation in locomotive design than less flexible design
standards.
The following discussion includes a description of performance and
design standards, the advantages and disadvantages of each, and the
relationship between the design and performance standards.
Performance standards describe the behavior, or performance, of
systems under prescribed circumstances. The principal advantage of such
standards is that how the performance is achieved is not specified; any
design approach can be used. The principal drawback to such standards
for crashworthiness is that either destructive tests or detailed
analyses (i.e., computer simulation) are required in order to assure
that the system can achieve the desired level of performance.
Design standards prescribe conditions which do not explicitly
relate to the performance of the system. The principal advantage of
such standards is that compliance can be verified with either non-
destructive tests or closed-form analyses (i.e., hand calculations).
The principal disadvantages are that the desired level of performance
is not guaranteed, assumptions about performance must be made when
fashioning a particular design approach, and innovative approaches to
achieving the regulatory objective may be precluded.
The Working Group considered specifying crashworthiness through
design standards and performance standards. The Working Group
recommended that design standards be employed for industry standards,
and that a combination of design and performance standards for the
federal regulations. The Working Group endeavored to have the
recommended industry standards and the recommended federal regulations
provide equivalent levels of crashworthiness.
This final rule includes both performance requirements and design
requirements. The Working Group recognized that in certain cases,
design standards are identified as presumptively responsive to
performance requirements. This approach permits builders to use
accepted designs without conducting costly analyses.
While the Working Group endeavored in its recommendations to make
both sets of requirements as equivalent as possible, because of the
differences in their nature, it is impossible to make them completely
equivalent. The equivalence of the design and performance standards is
discussed in detail in: Martinez, E., Tyrell, D., ``Alternative
Analyses of Locomotive Structural Designs for Crashworthiness,''
presented at the 2000 International Mechanical Engineering Congress and
Exposition, November 6, 2000, Orlando, FL, and included in the docket
of this proceeding as Document No. FRA 2004-17645-10. There are no
guarantees that a locomotive built to the design specification will
have the performance required by the performance specification. If some
aspect of the design approach assumed in developing the design
requirements is changed, it may be possible to meet the design
requirements but not meet the level of desired performance.
Nevertheless, FRA believes that this final rule will accomplish the
intended risk reduction.
Since performance standards are not appropriate for every
regulation, it must first be determined whether certain factors
preclude their use. For example, performance standards are not
effective for regulation in areas where it is difficult to determine
compliance (i.e., a regulation requiring safer piloting of aircraft) or
where determination of a proper minimum level of performance cannot be
made easily or cost-effectively (see ``Performance-Based Regulations
Guide,'' Federal Aviation Administration, October 31, 1997, a copy of
which has been placed in the docket of this proceeding).
The Working Group sought to recommend locomotive crashworthiness
performance standards where possible and identified the locomotive
front end structure design as the best candidate for regulation through
performance requirements. There was some concern among the Working
Group members that if FRA issued performance requirements in this area,
computer models would be required to show compliance with performance
requirements for each new locomotive design. Thus, the Working Group
decided to recommend that S-580 be incorporated by reference in its
entirety. This concept became further refined by maintaining the
performance requirements, yet providing a model design standard which,
if met, would likely satisfy the performance requirements.
The Working Group's approach encourages introduction of more
innovative designs. As previously noted, AAR agreed to provide the
model design standard in the form of an enhanced S-580. Thus, the
Working Group focused its efforts on developing a model design standard
for locomotives of conventional design, herein called AAR S-580-2005.
Rather than requiring every design to show satisfaction of the
performance standards here, FRA has offered AAR S-580-2005 as a
conventional model design standard. FRA, in consultation with the RSAC
Working Group, has performed the necessary analysis to show that AAR S-
580-2005 meets the performance standards in most instances.
All of the subject areas covered by this final rule, other than
locomotive front end, are presented in terms of design standards rather
than performance requirements. This formulation required in-depth
analysis of accident history, creation and validation of computer
models, and comparison of various design improvements versus their
baseline design. This was necessary to ensure that the minimum
requirements being developed were in fact feasible and necessary. Also,
S-580 provided a convenient and appropriate benchmark for testing of
further improvements in this field, whereas FRA is not aware of any
standards for subject areas such as locomotive cab interior
configuration or locomotive cab emergency egress.
FRA will regulate designs for anti-climbing devices and underframe
strength through design standards, in accordance with AAR S-580-2005.
Under this standard, underframe strength is maintained at the level
utilized in prior construction, providing basic compatibility among old
and new locomotives. During preparation of the proposed rule, the AAR
revised its anti-climbing standard to make it more rigorous by
specifying that the required load (100,000 pounds) be met as applied to
a 12 inch width anywhere along the anti-climber perimeter, in contrast
to 200,000 pounds applied across the full width of the anti-climber.
The Working Group recognized that even this improved structure would be
of limited use in a head-on collision with another locomotive, because
of horizontal crushing that would typically occur before the device
could engage vertically. However, the group did find evidence that
anti-climbing devices do provide protection to cab occupants in the
event of a collision with a highway vehicle. FRA plans additional
research in this area in the future.
FRA understands that these standards will not create absolutely
crashworthy locomotives, but rather will tend to optimize
crashworthiness design features in order to increase cab occupant
safety under some of the most
[[Page 36897]]
common collision conditions. Since its inception in the early 1990's,
S-580 has had a positive effect on locomotive crashworthiness design.
This final rule is intended to capture the benefits of the industry's
initiative and improve upon it where possible. FRA believes the RSAC
resources were the best forum for recognizing and generating such
improvements.
Other efforts are being undertaken by the industry and by FRA to
reduce the risk of locomotive collisions. For instance, on March 7,
2005, FRA issued a rule on performance standards for the use and
development of processor-based signal and train control systems (part
236, subpart H). See 70 FR 11052. The implementation of positive train
control \6\ (PTC) technology could reduce the number of train-to-train
collisions. Current federal and state programs encourage the safety
improvement of highway-rail at-grade crossings (including initiatives
targeted at drivers of heavy trucks) and help reduce the risk of
locomotive collisions. The risks associated with locomotive collisions
with offset intermodal containers on freight cars on parallel tracks
are being addressed by joint industry/FRA programs to promote better
securement of trailers and containers.
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\6\ PTC is a type of train control system containing modern
processor-based technology that is defined by the protective
functions that it provides. As a minimum, the core functions of a
PTC system are: (1) Prevent train-to-train collisions (positive
train separation), (2) enforce speed restrictions, including civil
engineering restrictions (curves, bridges, etc.) and temporary slow
orders, and (3) provide protection for roadway workers and their
equipment operating under specific authorities. A PTC system can be
classified into one of four levels of a system hierarchy depending
on safety features or additional functions that it contains beyond
the basic core functions.
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However, all of these collision avoidance strategies require time
and resources to work, and there is significant uncertainty regarding
their full implementation. Further, as rail operations and highway
traffic grow, significant effort may be required to ensure that
collision-related casualties do not grow as well. Accordingly, taking
action to mitigate the effects of collisions remains a prudent element
of public policy, and is likely to remain so for some years to come.
B. Application to New Locomotives (See Also Section-by-Section Analysis
for Sec. 229.203)
It should be emphasized that FRA is not imposing these locomotive
crashworthiness requirements on the current locomotive fleet. At this
time, FRA believes safety benefits resulting from crashworthiness
improvements would be best realized through future locomotive designs,
rather than by retrofitting the current fleet. However, what ought to
be considered a ``new locomotive'' for purposes of this final rule
merits discussion.
FRA uses the locomotive build date of on or after January 1, 2009,
for determining whether the locomotive is subject to the requirements
of this final rule. This should give railroads and locomotive
manufacturers adequate time to take necessary steps to ensure that
these new locomotives will be in compliance with these requirements,
and it corresponds with the date selected by the AAR for the revised S-
580 standard to be implemented by manufacturers.
In the NPRM, FRA was particularly interested in whether a
locomotive rebuilt with new components atop a previously-used
underframe, or ``decked'' locomotive, should qualify as a new
locomotive. These ``remanufactured'' locomotives may have a future life
span nearly equivalent to a locomotive constructed on a new underframe.
FRA previously defined ``new locomotive'' to include those locomotives
rebuilt with a previously-used underframe and containing no more than
25% previously-used parts (weighted by cost). FRA invited comment on
this issue and whether any other distinct class of locomotive should be
considered a ``new locomotive'' for the purposes of this rule. FRA
received comments from three parties seeking clarification of FRA's
definition of ``remanufactured'' locomotive. These comments are
addressed and discussed in the section-by-section analysis of ``Section
229.5 Definitions.''
FRA encourages, as discussed by the Working Group, the use of sound
consist \7\ management principles to place improved, more crashworthy
locomotives as lead locomotives in consists. As these new locomotives
are phased in, they will only comprise a portion of the fleet, and
railroads will be faced with making decisions regarding their placement
in a consist. FRA believes the benefits of this rule are maximized when
these newer locomotives are used in the lead position to provide
additional protection to the operating crews, and not in trailing
positions behind older, less crashworthy locomotives, but FRA has not
mandated the placement of the newer locomotives. The Working Group did
not believe a requirement to mandate placement of these newer
locomotives in the lead position would be beneficial, and further
believed that the issue is relevant only during the phase-in period. In
any event, in the future the entire locomotive fleet will be built to
these or future crashworthiness standards. In the NPRM, commenters were
invited to address this issue.
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\7\ As used in this context, ``consist'' means the composition
of a train.
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FRA received one comment on this issue. The commenter believed that
since all future locomotives will be built to these new crashworthiness
standards, a placement requirement would soon be unnecessary. In
addition, the commenter believed that the requirement to place newer
locomotives in the lead position would prove to be an ``operational
nightmare'' for railroads to implement. The RSAC, through the Working
Group, discussed this issue and agreed with the commenter that a
placement requirement should not be implemented. As FRA has found that
there is no current need to mandate the placement of newer locomotives
in the lead position, FRA has adopted the RSAC's recommendation.
V. Section-by-Section Analysis
Amendments to Part 229
In contrast to requirements for passenger-occupied cab control cars
and multiple unit (MU) locomotives, there are no current federal
regulations governing conventional locomotive crashworthiness design.
These new regulations revise subpart D of part 229 to address
locomotive crashworthiness design for conventional locomotives.
Subpart A--General
Section 229.5 Definitions
This section contains an extensive set of definitions. FRA intends
for these definitions to clarify the meaning of terms as they are used
in the text of the final rule. The final rule retains all of the
definitions proposed in the NPRM, with the exception of the definition
of ``MU locomotive'', which will keep its existing definition as
amended by FRA's Locomotive Event Recorder Rule, which was published
subsequent to the NPRM. See 70 FR 37920 (June 30, 2005). FRA received
one comment asking FRA to reconcile the potential conflict between the
definition of ``MU locomotive'' proposed in the NPRM and the existing
definition of ``MU locomotive'' contained in part 238. As the
crashworthiness standards of this final rule do not apply to ``MU
locomotives,'' FRA finds no need to further modify the existing ``MU
locomotive'' definition. FRA will address the general issue of
definitions related to MU locomotives in a forthcoming proposal
originated by the Passenger Safety Working Group of the RSAC.
[[Page 36898]]
The following terms have the same meaning as provided in part 238:
``corner post,'' ``lateral,'' ``locomotive cab,'' ``longitudinal,''
``permanent deformation,'' ``power car,'' ``roof rail,'' ``semi-
permanently coupled,'' ``Tier II,'' and ``ultimate strength.''
The term ``anti-climber'' is intended to have the same meaning as
``anti-climbing mechanism'' as it is used in part 238. The term ``anti-
climber'' is used in place of ``anti-climbing mechanism'' to more
accurately represent the name used in the rail industry.
The term ``collision post'' has essentially the same meaning as it
is used in part 238; however, the definition is modified slightly in
this final rule to narrow its application only to locomotives.
The term ``build date'' means the date on which the completed
locomotive is actually shipped by the manufacturer or remanufacturer to
the customer, or if the railroad manufactures or remanufactures the
locomotive itself, the date on which the locomotive is released from
the manufacture or remanufacture facility. In the NPRM, FRA asked for
comment as to whether this definition accurately represents the
industry's definition of ``build date.'' FRA received two comments
addressing this issue. One commenter suggested that the Working Group
revise the definition to reflect the date on which the locomotive is
ready for delivery to a customer, regardless of when the customer
actually takes delivery. However, another commenter suggested that the
definition of ``build date'' remain unchanged. The Working Group
discussed this issue and agreed with one of the commenters that the
definition should remain unchanged. FRA agrees with the Working Group's
recommendation based on the fact that the existing definition of
``build date'' will be simpler to apply uniformly to all affected
parties. Subsequent to the RSAC providing recommendations on this final
rule, FRA also added language to the definition to reflect what a build
date for a locomotive would be if a railroad manufactured or
remanufactured a locomotive itself. This addition captures the intent
of the ``build date'' definition proposed in the NPRM and discussed by
the Working Group, however, it contemplates the possibility that a
railroad may manufacture or remanufacture its own locomotives.
The term ``designated service'' has the same meaning as provided in
part 223.
The term ``design standard'' means a specification for the
crashworthiness design of locomotives. This will usually contain a set
of design requirements which do not specify ultimate performance, yet
are not so specific in nature that they leave little flexibility to the
designer. The overall design of the locomotive is allowed to vary, so
long as the specified crashworthiness design requirements are met.
The term ``fuel tank, external'' differs slightly from the current
part 238 definition and revises that definition by replacing the word
``volume'' with the word ``vessel.'' FRA believes that this is a more
accurate and grammatically correct definition. In this rulemaking, FRA
is also revising the current part 238 definition to mirror the
definition in part 229.
The term ``fuel tank, internal'' differs slightly from the current
part 238 definition and revises that definition by replacing the word
``volume'' with the word ``vessel.'' FRA believes that this is a more
accurate and grammatically correct definition. In this rulemaking, FRA
is also revising the current part 238 definition to mirror the
definition in part 229.
FRA received one comment concerning the definitions of ``fuel tank,
external'' and ``fuel tank, internal.'' This commenter agreed that the
new definitions are ``more accurate and grammatically correct'';
however, this commenter sought clarification as to what structural
protection would be required for a fuel tank to be considered
``internal'' or within the ``car body structure.'' In response to this
comment, FRA provides further clarification as to what is considered an
``internal'' fuel tank. A ``fuel tank, internal,'' as defined in this
rule, is a fuel tank which ``does not extend outside the car body
structure of the locomotive.'' In order to be considered ``internal,''
a fuel tank must be surrounded by more than just a min