Airworthiness Directives; Boeing Model 737-100, -200, and -200C Series Airplanes, 19144-19148 [E6-5469]
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19144
Federal Register / Vol. 71, No. 71 / Thursday, April 13, 2006 / Proposed Rules
Empresa Brasileira de Aeronautica S.A.
(EMBRAER): Docket No. FAA–2006–
24440; Directorate Identifier 2006–NM–
058–AD.
DEPARTMENT OF TRANSPORTATION
Comments Due Date
14 CFR Part 39
(a) The FAA must receive comments on
this AD action by May 15, 2006.
[Docket No. FAA–2006–24432; Directorate
Identifier 2005–NM–227–AD]
Affected ADs
RIN 2120–AA64
Federal Aviation Administration
(b) None.
Applicability
(c) This AD applies to EMBRAER Model
EMB–145XR airplanes, certificated in any
category; as identified in EMBRAER Service
Bulletin 145–53–0059, dated July 1, 2005.
Unsafe Condition
(d) This AD results from instances where
the shear plungers of the passenger seat legs
were not adequately fastened. We are issuing
this AD to prevent inadequate fastening of
the seat leg shear plungers, which could
result in failure of the passenger seat tracks
during emergency landing conditions and
consequent injury to passengers.
Compliance
(e) You are responsible for having the
actions required by this AD performed within
the compliance times specified, unless the
actions have already been done.
Replacement of Passenger Seat Tracks
(f) Within 5,000 flight hours after the
effective date of this AD, replace segments of
the internal and external passenger seat
tracks with new, improved seat tracks, by
accomplishing all of the actions specified in
the Accomplishment Instructions of
EMBRAER Service Bulletin 145–53–0059,
dated July 1, 2005.
Alternative Methods of Compliance
(AMOCs)
(g)(1) The Manager, International Branch,
ANM–116, Transport Airplane Directorate,
FAA, has the authority to approve AMOCs
for this AD, if requested in accordance with
the procedures found in 14 CFR 39.19.
(2) Before using any AMOC approved in
accordance with § 39.19 on any airplane to
which the AMOC applies, notify the
appropriate principal inspector in the FAA
Flight Standards Certificate Holding District
Office.
Related Information
hsrobinson on PROD1PC68 with PROPOSALS
(h) Brazilian airworthiness directive 2006–
01–01, dated February 2, 2006, also addresses
the subject of this AD.
Issued in Renton, Washington, on April 5,
2006.
Kevin M. Mullin,
Acting Manager, Transport Airplane
Directorate, Aircraft Certification Service.
[FR Doc. E6–5470 Filed 4–12–06; 8:45 am]
BILLING CODE 4910–13–P
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Airworthiness Directives; Boeing
Model 737–100, –200, and –200C Series
Airplanes
Federal Aviation
Administration (FAA), Department of
Transportation (DOT).
ACTION: Notice of proposed rulemaking
(NPRM).
AGENCY:
SUMMARY: The FAA proposes to
supersede an existing airworthiness
directive (AD) that applies to certain
Boeing Model 737 series airplanes. The
existing AD currently requires
inspection of the elevator tab inboard
hinge support structure to detect fatigue
cracking and corrective action if
necessary. That AD also provides an
optional terminating action. This
proposed AD would add airplanes to the
applicability and would require new
repetitive inspections. For airplanes
having elevators with laminated rear
spars, this proposed AD would require
repetitive inspections for interlaminar
corrosion, delamination, or disbonding
in the rear spar, repetitive inspections
for cracking in the spar web, and repair
including related investigative/
corrective actions if necessary. For
airplanes having elevators with solid
rear spars, this proposed AD would
require repetitive inspections for
cracking in the spar web and repair
including related investigative/
corrective actions if necessary. This
proposed AD results from reports of
cracks in the elevator rear spar web at
the tab hinge bracket locations. We are
proposing this AD to detect and correct
cracking, corrosion, interlaminar
corrosion, delamination, and
disbonding in the elevator rear spar,
which may reduce elevator stiffness and
lead to in-flight vibration. In-flight
vibration may lead to elevator and
horizontal stabilizer damage and
reduced controllability of the airplane.
DATES: We must receive comments on
this proposed AD by May 30, 2006.
ADDRESSES: Use one of the following
addresses to submit comments on this
proposed AD.
• DOT Docket Web site: Go to https://
dms.dot.gov and follow the instructions
for sending your comments
electronically.
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• Government-wide rulemaking Web
site: Go to https://www.regulations.gov
and follow the instructions for sending
your comments electronically.
• Mail: Docket Management Facility;
U.S. Department of Transportation, 400
Seventh Street, SW., Nassif Building,
room PL–401, Washington, DC 20590.
• Fax: (202) 493–2251.
• Hand Delivery: Room PL–401 on
the plaza level of the Nassif Building,
400 Seventh Street, SW., Washington,
DC, between 9 a.m. and 5 p.m., Monday
through Friday, except Federal holidays.
Contact Boeing Commercial
Airplanes, P.O. Box 3707, Seattle,
Washington 98124–2207, for service
information identified in this proposed
AD.
FOR FURTHER INFORMATION CONTACT:
Nancy Marsh, Aerospace Engineer,
Airframe Branch, ANM–120S, FAA,
Seattle Aircraft Certification Office,
1601 Lind Avenue, SW., Renton,
Washington 98055–4056; telephone
(425) 917–6440; fax (425) 917–6590.
SUPPLEMENTARY INFORMATION:
Comments Invited
We invite you to submit any relevant
written data, views, or arguments
regarding this proposed AD. Send your
comments to an address listed in the
ADDRESSES section. Include the docket
number ‘‘Docket No. FAA–2006–24432;
Directorate Identifier 2005–NM–227–
AD’’ at the beginning of your comments.
We specifically invite comments on the
overall regulatory, economic,
environmental, and energy aspects of
the proposed AD. We will consider all
comments received by the closing date
and may amend the proposed AD in
light of those comments.
We will post all comments we
receive, without change, to https://
dms.dot.gov, including any personal
information you provide. We will also
post a report summarizing each
substantive verbal contact with FAA
personnel concerning this proposed AD.
Using the search function of that Web
site, anyone can find and read the
comments in any of our dockets,
including the name of the individual
who sent the comment (or signed the
comment on behalf of an association,
business, labor union, etc.). You may
review the DOT’s complete Privacy Act
Statement in the Federal Register
published on April 11, 2000 (65 FR
19477–78), or can visit https://
dms.dot.gov.
Examining the Docket
You may examine the AD docket on
the Internet at https://dms.dot.gov, or in
person at the Docket Management
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Facility office between 9 a.m. and 5
p.m., Monday through Friday, except
Federal holidays. The Docket
Management Facility office (telephone
(800) 647–5227) is located on the plaza
level of the Nassif Building at the DOT
street address stated in the ADDRESSES
section. Comments will be available in
the AD docket shortly after the Docket
Management System receives them.
hsrobinson on PROD1PC68 with PROPOSALS
Discussion
On June 7, 1989, we issued AD 76–
11–05 R1, amendment 39–6234 (54 FR
25709, June 19, 1989), for certain Boeing
Model 737 series airplanes. That AD
requires repetitive inspections of the
elevator tab inboard hinge support
structure to detect fatigue cracking and
corrective action if necessary. That AD
also provides an optional terminating
action. That AD resulted from the
determination that additional airplanes
were manufactured to the same design
as airplanes identified in AD 76–11–05
and are subject to the same failure. We
issued that AD to detect fatigue
cracking, which could result in
vibration and possible flutter.
Section III, Part II of Boeing Service
Bulletin 737–55–1022, dated April 15,
1977; are terminating action for AD 76–
11–05 R1 and required modifications for
AD 90–06–02, amendment 39–6489.
Because cracking has continued to
occur, the actions described in Boeing
Service Bulletins 737–55A1020 and
737–55–1022 do not eliminate the need
for repetitive inspections for cracking.
Analysis shows that the cracks in the
elevator rear spar web are caused by
deflection stresses. Excessive web
cracking at multiple locations will
reduce the elevator support stiffness.
The reduced stiffness will lead to inflight vibrations and consequent damage
to the elevator and horizontal stabilizer.
This condition, if not corrected, could
result in reduced controllability of the
airplane.
Relevant Service Information
We have reviewed Boeing Alert
Service Bulletin 737–55A1078, dated
October 27, 2005, which replaces
Boeing Service Bulletins 737–55A1020
and 737–55–1022. Boeing Alert Service
Bulletin 737–55A1078 is referenced as
the appropriate source of service
Other Relevant Rulemaking
information for doing the actions in this
On January 16, 1990, we issued AD
proposed AD.
90–06–02, amendment 39–6489 (55 FR
Appendix A of Boeing Alert Service
8372, March 7, 1990), applicable to
Bulletin 737–55A1078 describes
certain Boeing Model 737 series
procedures for determining the elevator
airplanes, which would require
configuration number or elevator group
incorporation of certain structural
modifications. That AD refers to Boeing number of the rear spar. The number
Document D6–38505, Revision C, dated indicates if elevators have laminated
rear spars or solid rear spars, as well as
December 11, 1989, ‘‘Aging Airplane
Service Bulletin Structural Modification other configuration differences.
For airplanes having elevators with
Program—Model 737–100/–200/–200C,’’
laminated rear spars, the alert service
which references Boeing Service
bulletin describes procedures for
Bulletins 737–55A1020 and 737–55–
repetitive detailed inspections for
1022 for certain modifications. We
cracking at hinge bracket locations and
issued that AD to prevent structural
for interlaminar corrosion of the rear
failure.
spar as specified in Part I of the
Actions Since Existing AD Was Issued
Accomplishment Instructions. For
Since we issued AD 76–11–05 R1, we airplanes having elevators with
laminated rear spars, the alert service
have received reports of cracks in the
bulletin also describes procedures for
elevator rear spar web at the tab hinge
repetitive detailed and special detailed
bracket locations, on Model 737–100,
–200, and –200C series airplanes. These inspections for interlaminar corrosion,
airplanes had 6,100 to 56,000 total flight delamination, and disbonding of the
rear spar as specified in Part III of the
hours and 2,400 to 66,000 total flight
Accomplishment Instructions.
cycles. Some airplanes had
For airplanes having elevators with
modifications and repairs done in
solid rear spars, the alert service
accordance with Boeing Service
bulletin describes procedures to do
Bulletins 737–55A1020 and 737–55–
repetitive detailed inspections for
1022. Accomplishing the actions
cracking at the hinge bracket locations
specified in Section III, Part II,
in the spar web as specified in Part II
including installation of the bolt
of the Accomplishment Instructions.
retainer clips, of Boeing Alert Service
For all airplanes, if no cracking or
Bulletin 737–55A1020, Revision 1,
interlaminar corrosion is found during
dated August 20, 1976; Revision 2,
any inspection, the alert service bulletin
dated February 11, 1977; or Revision 3,
specifies to install a hinge bolt retainer
dated December 22, 1988; or the
clip if necessary.
preventive modification specified in
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19145
For all airplanes, if any interlaminar
corrosion or cracking is found during
any inspection, the alert service bulletin
specifies to do applicable repairs
including related investigative actions
and corrective actions as specified in
Parts IV through VIII (Interim Repair
Options A through D) and Part IX
(Time-limited Repair) of the
Accomplishment Instructions.
Appendix C of the alert service bulletin
describes how to determine which
interim repair option and time-limited
repair can be used. The service bulletin
describes the repairs, including related
investigative and corrective actions, as
follows:
• Part IV—Option A Interim Repair—
Spar Splice: The spar splice repair
consists of removal of a cracked segment
or segments of the elevator rear spar and
installation of a new replacement spar
segment or segments. The repair
includes inspecting holes for signs of
loose or damaged fasteners, repair if
necessary, and contacting the
manufacturer for certain repair
instructions. The repair also includes
making sure balancing requirements are
met for the elevator and the tab after the
corrective actions are done.
• Parts V and VI—Option B or D
Interim Repair—Spar Replacement
Without Replacement of Thin Tee Clips
with Thick Tee Clips (for certain
elevator configurations): The Option B
or D spar replacements consist of
removal of the hinge brackets and rear
spar ribs from the spar, removal of the
existing spar, installation of a new
replacement spar, and reinstallation of
the hinge brackets and rear spar ribs to
the new spar. These spar replacement
options include inspecting holes for
signs of loose or damaged fasteners,
repair if necessary, and contacting the
manufacturer for certain repair
instructions. These spar replacement
options also include making sure
balancing requirements are met for the
elevator and the tab after the corrective
actions are done.
• Parts VII and VIII—Option C
Interim Repair—Spar Replacement With
Replacement of Thin Tee Clips with
Thick Tee Clips (for certain elevator
configurations): The Option C spar
replacement consists of removal of the
hinge brackets, rear spar ribs, and thin
tee clips from the spar, removal of the
existing spar, installation of a new
replacement spar and thick tee clips,
and reinstallation of the hinge brackets
and rear spar ribs to the new spar. This
replacement option includes inspecting
holes for signs of loose or damaged
fasteners, repairing if necessary, and
contacting the manufacturer for certain
repair instructions. This replacement
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option also includes making sure
balancing requirements are met for the
elevator and tab after the corrective
actions are done.
• Part IX—Time-limited Repair: The
repair consists of installation of repair
components and an eddy current
inspection for crack containment at the
stop-drilled hole. The repair
instructions include contacting the
manufacturer if any crack is outside the
limit specified in the alert service
bulletin. The repair also includes
making sure balancing requirements are
met for the elevator and tab after the
corrective actions are done. If the timelimited repair is done, the alert service
bulletin specifies that the Option A or
D interim repair must done within 24
months, 2,000 flight hours, or 1,500
flight cycles, whichever occurs first,
after the time-limited repair is done.
The alert service bulletin specifies the
following compliance times for doing
the inspections in paragraph 1.E.
Compliance and Appendix B of the alert
service bulletin:
• Part I Initial Inspection: Within
1,000 flight hours or 750 flight cycles
after the release date of the alert service
bulletin, whichever occurs first; or
within 2,000 flight hours or 1,500 flight
cycles after the release date of the alert
service bulletin, whichever occurs first;
depending on elevator group number/
configuration number.
• Part I Repetitive Inspections: At
intervals not to exceed 1,000 flight
hours or 750 flight cycles, whichever
occurs first; or at intervals not to exceed
2,000 flight hours or 1,500 flight cycles,
whichever occurs first; depending on
elevator group number/configuration
number.
• Part II Initial Inspection: Within
1,000 flight hours or 750 flight cycles
after the release date of the alert service
bulletin, whichever occurs first; or 2,000
flight hours or 1,500 flight cycles after
the release date of the alert service
bulletin, whichever occurs first; or
24,000 flight hours or 18,000 flight
cycles, whichever occurs first, on the
elevator since new or since the
modification specified in Boeing Service
Bulletin 737–55–1022 has been done,
provided it can be positively
determined from the operator’s records;
depending on elevator group number/
configuration number.
• Part II Repetitive Inspections: At
intervals not to exceed 6,000 flight
hours or 4,500 flight cycles, whichever
occurs first; or at intervals not to exceed
1,000 flight hours or 750 flight cycles,
whichever occurs first; depending on
elevator group number/configuration
number. For certain elevators,
accomplishing any Option C or Option
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D interim repairs defers the
accomplishment of the next Part II
inspection to within 24,000 flight hours
or 18,000 flight cycles since the repair.
• Part III Initial Inspection: Within
1,000 flight hours or 750 flight cycles,
whichever occurs first; or within 2,000
flight hours or 1,500 flight cycles,
whichever occurs first; depending on
elevator group number/configuration
number.
• Part III Repetitive Inspections: At
intervals not to exceed 8,000 flight
hours or 6,000 flight cycles, whichever
occurs first.
Accomplishing the actions specified
in the service information is intended to
adequately address the unsafe
condition.
FAA’s Determination and Requirements
of the Proposed AD
We have evaluated all pertinent
information and identified an unsafe
condition that is likely to exist or
develop on other airplanes of this same
type design. For this reason, we are
proposing this AD, which would require
accomplishing the actions specified in
the service information described
previously, except as discussed under
‘‘Differences Between the Proposed AD
and the Alert Service Bulletin.’’
Differences Between the Proposed AD
and the Alert Service Bulletin
The alert service bulletin specifies to
contact the manufacturer for
instructions on how to repair certain
conditions, but this proposed AD would
require repairing those conditions in
one of the following ways:
• Using a method that we approve; or
• Using data that meet the
certification basis of the airplane, and
that have been approved by an
Authorized Representative for the
Boeing Commercial Airplanes
Delegation Option Authorization
Organization whom we have authorized
to make those findings.
Where Table B.4 in Appendix B of the
alert service bulletin specifies a
compliance time in flight hours or flight
cycles, this proposed AD would require
the actions specified in Table B.4 be
done at the earlier of the compliance
times in flight hours or flight cycles.
Clarification of Inspection and
Corrective Action
Operators should note that step 3. of
Part III of the alert service bulletin
specifies to do a special detailed
inspection for spar interlaminar
corrosion as given in Figure 3. Figure 3
specifies to do a detailed inspection for
corrosion and disbonding and a special
detailed inspection for interlaminar
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corrosion and delamination. Thus, in
Part III of the alert service bulletin,
operators must inspect for interlaminar
corrosion, delamination, and
disbonding.
Operators should note that Figure 3 of
the alert service bulletin also specifies
that a spar should be rejected if
interlaminar corrosion, delamination, or
disbonding is found. However, step 3.a.
of Part III of the alert service bulletin
only specifies that if interlaminar
corrosion is found, spar replacement is
required in accordance with Appendix
C; step 3.C. of Appendix C of the alert
service bulletin specifies that for
laminated spars that have interlaminar
corrosion, only repair options B, C, and
D are permitted. Step 3.a. of Part III of
the alert service bulletin and step 3.C.
of Appendix C of the alert service
bulletin do not specify what to do if
delamination or disbonding is found.
Step 3.a. of Part III of the alert service
bulletin should have specified that spar
replacement is required if interlaminar
corrosion, delamination, or disbonding
is found. Step 3.C. of Appendix C of the
alert service bulletin should have
specified that for laminated spars that
have interlaminar corrosion,
delamination, or disbonding, only repair
options B, C, and D are permitted. We
have included this clarification in
paragraph (o) of this proposed AD.
Explanation of Change to Applicability
We have revised the applicability of
the existing AD to identify model
designations as published in the most
recent type certificate data sheet for the
affected models.
Correction of Typographical Error for
Service Bulletin Date
AD 76–11–05 R1 referred to Boeing
Service Bulletin 737–55–1022, Section
III, Part II, dated April 15, 1987.
However, the service bulletin is dated
April 15, 1977. We have fixed this
typographical in the service bulletin
reference in this proposed AD.
Change to Existing AD
This proposed AD would retain
certain requirements of AD 76–11–05
R1. Since AD 76–11–05 R1 was issued,
the AD format has been revised, and
certain paragraphs have been
rearranged. As a result, the
corresponding paragraph identifiers
have changed in this proposed AD, as
listed in the following table:
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REVISED PARAGRAPH IDENTIFIERS
Requirement in AD
76–11–05 R1
Paragraph B ..............
Paragraph C ..............
Corresponding requirement in this proposed AD
paragraph (f).
paragraph (g).
REVISED PARAGRAPH IDENTIFIERS—
Continued
Requirement in AD
76–11–05 R1
Paragraph D ..............
Corresponding requirement in this proposed AD
paragraph (h).
Costs of Compliance
There are about 1,355 airplanes of the
affected design in the worldwide fleet.
The following table provides the
estimated costs for U.S. operators to
comply with this proposed AD.
ESTIMATED COSTS
Action
Inspection, per inspection
cycle.
Work hours
10–100
Authority for This Rulemaking
Title 49 of the United States Code
specifies the FAA’s authority to issue
rules on aviation safety. Subtitle I,
section 106, describes the authority of
the FAA Administrator. Subtitle VII,
Aviation Programs, describes in more
detail the scope of the Agency’s
authority.
We are issuing this rulemaking under
the authority described in subtitle VII,
part A, subpart III, section 44701,
‘‘General requirements.’’ Under that
section, Congress charges the FAA with
promoting safe flight of civil aircraft in
air commerce by prescribing regulations
for practices, methods, and procedures
the Administrator finds necessary for
safety in air commerce. This regulation
is within the scope of that authority
because it addresses an unsafe condition
that is likely to exist or develop on
products identified in this rulemaking
action.
hsrobinson on PROD1PC68 with PROPOSALS
Regulatory Findings
We have determined that this
proposed AD would not have federalism
implications under Executive Order
13132. This proposed AD would not
have a substantial direct effect on the
States, on the relationship between the
national Government and the States, or
on the distribution of power and
responsibilities among the various
levels of government.
For the reasons discussed above, I
certify that the proposed regulation:
1. Is not a ‘‘significant regulatory
action’’ under Executive Order 12866;
2. Is not a ‘‘significant rule’’ under the
DOT Regulatory Policies and Procedures
(44 FR 11034, February 26, 1979); and
3. Will not have a significant
economic impact, positive or negative,
on a substantial number of small entities
under the criteria of the Regulatory
Flexibility Act.
We prepared a regulatory evaluation
of the estimated costs to comply with
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Average labor
rate per hour
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Cost per airplane
$80
$800–$8,000, per inspection
cycle.
this proposed AD and placed it in the
AD docket. See the ADDRESSES section
for a location to examine the regulatory
evaluation.
List of Subjects in 14 CFR Part 39
Air transportation, Aircraft, Aviation
safety, Safety.
The Proposed Amendment
Accordingly, under the authority
delegated to me by the Administrator,
the FAA proposes to amend 14 CFR part
39 as follows:
PART 39—AIRWORTHINESS
DIRECTIVES
1. The authority citation for part 39
continues to read as follows:
Authority: 49 U.S.C. 106(g), 40113, 44701.
§ 39.13
[Amended]
2. The Federal Aviation
Administration (FAA) amends § 39.13
by removing amendment 39–6234 (54
FR 25709, June 19, 1989) and adding the
following new airworthiness directive
(AD):
Boeing: Docket No. FAA–2006–24432;
Directorate Identifier 2005-NM–227-AD.
Comments Due Date
(a) The FAA must receive comments on
this AD action by May 30, 2006.
Affected ADs
(b) This AD supersedes AD 76–11–05 R1.
Applicability
(c) This AD applies to Boeing Model 737–
100, –200, and –200C series airplanes,
certificated in any category; as identified in
Boeing Alert Service Bulletin 737–55A1078,
dated October 27, 2005.
Unsafe Condition
(d) This AD results from reports of cracks
in the elevator rear spar web at the tab hinge
bracket locations. We are issuing this AD to
detect and correct cracking, corrosion,
interlaminar corrosion, delamination, and
disbonding in the elevator rear spar, which
may reduce elevator stiffness and lead to in-
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U.S.-registered
airplanes
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230
Fleet cost
$184,000–$1,840,000, per
inspection cycle.
flight vibration. In-flight vibration may lead
to elevator and horizontal stabilizer damage
and reduced controllability of the airplane.
Compliance
(e) You are responsible for having the
actions required by this AD performed within
the compliance times specified, unless the
actions have already been done.
Restatement of Certain Requirements of AD
76–11–05 R1
(f) For Model 737–100, –200, and –200C
series airplanes, line number 001 through
491 inclusive: Within the next 300 hours
time-in-service after July 24, 1989 (the
effective date of AD 76–11–05 R1), unless
accomplished within the last 700 hours timein-service, and at intervals thereafter not to
exceed 1,000 hours time-in-service, conduct
the inspection required by paragraph (g) of
this AD. Accomplishing the initial
inspections specified in paragraph (j) of this
AD terminates the requirements of this
paragraph.
(g) For Model 737–100, –200, and –200C
series airplanes, line number 001 through
491 inclusive: At the times specified in
paragraph (f) of this AD, inspect for excessive
deflection of the elevator tab, right and left
hand, in accordance with the inspection
procedures specified in Section III, Part I,
paragraphs C. and D., of Boeing Alert Service
Bulletin 737–55A1020, Revision 1, dated
August 20, 1976; Revision 2, dated February
11, 1977; or Revision 3, dated December 22,
1988. If the elevator tab-to-elevator relative
deflection exceeds 1/10 inch, prior to further
flight, modify the elevator in accordance with
paragraph (h) of this AD. Accomplishing the
initial inspections specified in paragraph (j)
of this AD terminates the requirements of this
paragraph.
(h) For Model 737–100, –200, and –200C
series airplanes, line number 001 through
491 inclusive: Installation of one of the
modifications specified in Boeing Alert
Service Bulletin 737–55A1020, Revision 1,
dated August 20, 1976; Revision 2, dated
February 11, 1977; or Revision 3, dated
December 22, 1988; Section III, Part II,
including installation of the bolt retainer
clips or the preventive modification specified
in Boeing Service Bulletin 737–55–1022,
Section III, Part II, dated April 15, 1977; is
considered terminating action for the
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inspection requirements of paragraph (g) of
this AD.
New Requirements of This AD
Determine Elevator Group Number or
Elevator Configuration Number
(i) Within 1,000 flight hours or 750 flight
cycles after the effective date of this AD,
whichever occurs first, determine the
elevator group number or the elevator
configuration number in accordance with
Appendix A of Boeing Alert Service Bulletin
737–55A1078, dated October 27, 2005.
hsrobinson on PROD1PC68 with PROPOSALS
Initial and Repetitive Inspections
(j) At the applicable time specified in
Tables 2 and 3 of paragraph 1.E.
‘‘Compliance’’ of Boeing Alert Service
Bulletin 737–55A1078, dated October 27,
2005, except where the alert service bulletin
specifies a compliance time from the release
date of the alert service bulletin, this AD
requires the compliance time after the
effective date of this AD: Do the applicable
initial detailed and special detailed
inspections for interlaminar corrosion,
cracking, delamination, or disbonding in the
rear spar by doing all the applicable actions
specified in Parts I, II, and III of the
Accomplishment Instructions of Boeing Alert
Service Bulletin 737–55A1078, dated October
27, 2005; except where step 3. of Part III of
the alert service bulletin specifies to do a
special detailed inspection for spar
interlaminar corrosion as given in Figure 3,
this AD requires all actions specified in
Figure 3 to be done (a detailed inspection for
interlaminar corrosion and disbonding and a
special detailed inspection for interlaminar
corrosion and delamination). Doing the
initial inspections terminates the
requirements of paragraphs (f) and (g) of this
AD.
(k) Repeat the inspections specified in
paragraph (j) of this AD at the applicable time
specified in Tables 4 and 5 of paragraph 1.E.
‘‘Compliance’’ of Boeing Alert Service
Bulletin 737–55A1078, dated October 27,
2005; except where Table B.4 in Appendix B
of the alert service bulletin specifies
compliance times in flight hours or flight
cycles, this AD requires the actions specified
in Table B.4 be done at the earlier of the
compliance times in flight hours or flight
cycles.
Corrective Actions
(l) If any interlaminar corrosion, cracking,
delamination, or disbonding is found during
any inspection required by this AD: Before
further flight, use Appendix C of Boeing
Alert Service Bulletin 737–55A1078, dated
October 27, 2005, to determine the permitted
repairs, and do the applicable repair,
including related investigative and corrective
actions, by doing all the applicable actions
specified in Parts IV through VIII (Interim
Repairs) and Part IX (Time-limited Repair) of
the Accomplishment Instructions of the alert
service bulletin, except as provided by
paragraphs (n) and (o) of this AD.
(m) If the time-limited repair specified in
Part IX of the alert service bulletin is done:
At the time specified in Table 6 of paragraph
1.E. ‘‘Compliance’’ of Boeing Alert Service
Bulletin 737–55A1078, dated October 27,
VerDate Aug<31>2005
15:29 Apr 12, 2006
Jkt 208001
2005, do the applicable repair, including
related investigative and corrective actions,
by doing all the applicable actions specified
in Parts IV through VI (Interim Repairs).
Thereafter, do the repetitive inspections
specified in paragraph (k) of this AD.
(n) Where Boeing Alert Service Bulletin
737–55A1078, dated October 27, 2005,
specifies to contact the manufacturer for
appropriate action for the inspar rib
replacement or for more instructions if any
crack is outside the limit specified in the
service bulletin: Before further flight, repair
in accordance with a method approved by
the Manager, Seattle Aircraft Certification
Office (ACO), FAA; or using a method
approved in accordance with paragraph (p) of
this AD.
(o) Where step 3.a. of Part III of the alert
service bulletin specifies that if interlaminar
corrosion is found, spar replacement is
required, this AD requires spar replacement
if interlaminar corrosion, delamination, or
disbonding is found. Where step 3.C. of
Appendix C of the alert service bulletin
specifies that for laminated spars that have
interlaminar corrosion, only repair options B,
C, and D are permitted, this AD specifies that
for laminated spars that have interlaminar
corrosion, delamination, or disbonding, only
repair options B, C, and D are permitted.
Alternative Methods of Compliance
(AMOCs)
(p)(1) The Manager, Seattle Aircraft
Certification Office (ACO), FAA, has the
authority to approve AMOCs for this AD, if
requested in accordance with the procedures
found in 14 CFR 39.19.
(2) Before using any AMOC approved in
accordance with § 39.19 on any airplane to
which the AMOC applies, notify the
appropriate principal inspector in the FAA
Flight Standards Certificate Holding District
Office.
(3) An AMOC that provides an acceptable
level of safety may be used for any repair
required by this AD, if it is approved by an
Authorized Representative for the Boeing
Commercial Airplanes Delegation Option
Authorization Organization who has been
authorized by the Manager, Seattle ACO, to
make those findings. For a repair method to
be approved, the repair must meet the
certification basis of the airplane, and the
approval must specifically refer to this AD.
(4) Accomplishing the Interim Repair
Option C or D specified in the
Accomplishment Instructions of Boeing Alert
Service Bulletin 737–55A1078, dated October
27, 2005, is an AMOC for the structural
modification requirements specified in
paragraph A of AD 90–06–02, amendment
39–6489, that are done in accordance with
Boeing Service Bulletins 737–55A1020 or
737–55–1022 only. All provisions of AD 90–
06–02 that do not specifically reference these
service bulletins remain fully applicable and
must be complied with.
(5) AMOCs approved previously in
accordance with AD 76–11–05 R1, are
approved as AMOCs for the corresponding
provisions of paragraphs (f) through (h) of
this AD.
PO 00000
Frm 00018
Fmt 4702
Sfmt 4702
Issued in Renton, Washington, on April 3,
2006.
Ali Bahrami,
Manager, Transport Airplane Directorate,
Aircraft Certification Service.
[FR Doc. E6–5469 Filed 4–12–06; 8:45 am]
BILLING CODE 4910–13–P
DEPARTMENT OF TRANSPORTATION
Federal Aviation Administration
14 CFR Part 71
[Docket No. FAA–2006–23708; Airspace
Docket No. 06-AAL–1]
RIN 2120–AA66
Proposed Modification of Control
1234L Offshore Airspace Area; AK
Federal Aviation
Administration (FAA), DOT.
ACTION: Notice of proposed rulemaking
(NPRM).
AGENCY:
SUMMARY: This action proposes to
amend Control 1234L, Offshore
Airspace Area in Alaska. Specifically,
this action proposes to modify Control
1234L in the immediate vicinity of the
Saint Paul Island Airport, AK, by
lowering the airspace floor from 2,000
feet above ground level (AGL) to 700
AGL. Additionally, outside the vicinity
of the airport this proposal lowers the
airspace floor from 2,000 AGL to 1,200
feet AGL within a 73-mile radius of the
St. Paul Island Airport. The FAA is
proposing this action to provide
additional controlled airspace for
aircraft instrument operations (IFR) at
the St. Paul Island Airport.
DATES: Comments must be received on
or before May 30, 2006.
ADDRESSES: Send comments on this
proposal to the Docket Management
System, U.S. Department of
Transportation, Room Plaza 401, 400
Seventh Street, SW., Washington, DC
20590–0001. You must identify FAA
Docket No. FAA–2006–232078 and
Airspace Docket No. 06–AAL–01, at the
beginning of your comments. You may
also submit comments through the
Internet at https://dms.dot.gov.
FOR FURTHER INFORMATION CONTACT: Ken
McElroy, Airspace and Rules, Office of
System Operations Airspace and AIM,
Federal Aviation Administration, 800
Independence Avenue, SW.,
Washington, DC 20591; telephone: (202)
267–8783.
SUPPLEMENTARY INFORMATION:
Comments Invited
Interested parties are invited to
participate in this proposed rulemaking
E:\FR\FM\13APP1.SGM
13APP1
Agencies
[Federal Register Volume 71, Number 71 (Thursday, April 13, 2006)]
[Proposed Rules]
[Pages 19144-19148]
From the Federal Register Online via the Government Printing Office [www.gpo.gov]
[FR Doc No: E6-5469]
-----------------------------------------------------------------------
DEPARTMENT OF TRANSPORTATION
Federal Aviation Administration
14 CFR Part 39
[Docket No. FAA-2006-24432; Directorate Identifier 2005-NM-227-AD]
RIN 2120-AA64
Airworthiness Directives; Boeing Model 737-100, -200, and -200C
Series Airplanes
AGENCY: Federal Aviation Administration (FAA), Department of
Transportation (DOT).
ACTION: Notice of proposed rulemaking (NPRM).
-----------------------------------------------------------------------
SUMMARY: The FAA proposes to supersede an existing airworthiness
directive (AD) that applies to certain Boeing Model 737 series
airplanes. The existing AD currently requires inspection of the
elevator tab inboard hinge support structure to detect fatigue cracking
and corrective action if necessary. That AD also provides an optional
terminating action. This proposed AD would add airplanes to the
applicability and would require new repetitive inspections. For
airplanes having elevators with laminated rear spars, this proposed AD
would require repetitive inspections for interlaminar corrosion,
delamination, or disbonding in the rear spar, repetitive inspections
for cracking in the spar web, and repair including related
investigative/corrective actions if necessary. For airplanes having
elevators with solid rear spars, this proposed AD would require
repetitive inspections for cracking in the spar web and repair
including related investigative/corrective actions if necessary. This
proposed AD results from reports of cracks in the elevator rear spar
web at the tab hinge bracket locations. We are proposing this AD to
detect and correct cracking, corrosion, interlaminar corrosion,
delamination, and disbonding in the elevator rear spar, which may
reduce elevator stiffness and lead to in-flight vibration. In-flight
vibration may lead to elevator and horizontal stabilizer damage and
reduced controllability of the airplane.
DATES: We must receive comments on this proposed AD by May 30, 2006.
ADDRESSES: Use one of the following addresses to submit comments on
this proposed AD.
DOT Docket Web site: Go to https://dms.dot.gov and follow
the instructions for sending your comments electronically.
Government-wide rulemaking Web site: Go to https://
www.regulations.gov and follow the instructions for sending your
comments electronically.
Mail: Docket Management Facility; U.S. Department of
Transportation, 400 Seventh Street, SW., Nassif Building, room PL-401,
Washington, DC 20590.
Fax: (202) 493-2251.
Hand Delivery: Room PL-401 on the plaza level of the
Nassif Building, 400 Seventh Street, SW., Washington, DC, between 9
a.m. and 5 p.m., Monday through Friday, except Federal holidays.
Contact Boeing Commercial Airplanes, P.O. Box 3707, Seattle,
Washington 98124-2207, for service information identified in this
proposed AD.
FOR FURTHER INFORMATION CONTACT: Nancy Marsh, Aerospace Engineer,
Airframe Branch, ANM-120S, FAA, Seattle Aircraft Certification Office,
1601 Lind Avenue, SW., Renton, Washington 98055-4056; telephone (425)
917-6440; fax (425) 917-6590.
SUPPLEMENTARY INFORMATION:
Comments Invited
We invite you to submit any relevant written data, views, or
arguments regarding this proposed AD. Send your comments to an address
listed in the ADDRESSES section. Include the docket number ``Docket No.
FAA-2006-24432; Directorate Identifier 2005-NM-227-AD'' at the
beginning of your comments. We specifically invite comments on the
overall regulatory, economic, environmental, and energy aspects of the
proposed AD. We will consider all comments received by the closing date
and may amend the proposed AD in light of those comments.
We will post all comments we receive, without change, to https://
dms.dot.gov, including any personal information you provide. We will
also post a report summarizing each substantive verbal contact with FAA
personnel concerning this proposed AD. Using the search function of
that Web site, anyone can find and read the comments in any of our
dockets, including the name of the individual who sent the comment (or
signed the comment on behalf of an association, business, labor union,
etc.). You may review the DOT's complete Privacy Act Statement in the
Federal Register published on April 11, 2000 (65 FR 19477-78), or can
visit https://dms.dot.gov.
Examining the Docket
You may examine the AD docket on the Internet at https://
dms.dot.gov, or in person at the Docket Management
[[Page 19145]]
Facility office between 9 a.m. and 5 p.m., Monday through Friday,
except Federal holidays. The Docket Management Facility office
(telephone (800) 647-5227) is located on the plaza level of the Nassif
Building at the DOT street address stated in the ADDRESSES section.
Comments will be available in the AD docket shortly after the Docket
Management System receives them.
Discussion
On June 7, 1989, we issued AD 76-11-05 R1, amendment 39-6234 (54 FR
25709, June 19, 1989), for certain Boeing Model 737 series airplanes.
That AD requires repetitive inspections of the elevator tab inboard
hinge support structure to detect fatigue cracking and corrective
action if necessary. That AD also provides an optional terminating
action. That AD resulted from the determination that additional
airplanes were manufactured to the same design as airplanes identified
in AD 76-11-05 and are subject to the same failure. We issued that AD
to detect fatigue cracking, which could result in vibration and
possible flutter.
Other Relevant Rulemaking
On January 16, 1990, we issued AD 90-06-02, amendment 39-6489 (55
FR 8372, March 7, 1990), applicable to certain Boeing Model 737 series
airplanes, which would require incorporation of certain structural
modifications. That AD refers to Boeing Document D6-38505, Revision C,
dated December 11, 1989, ``Aging Airplane Service Bulletin Structural
Modification Program--Model 737-100/-200/-200C,'' which references
Boeing Service Bulletins 737-55A1020 and 737-55-1022 for certain
modifications. We issued that AD to prevent structural failure.
Actions Since Existing AD Was Issued
Since we issued AD 76-11-05 R1, we have received reports of cracks
in the elevator rear spar web at the tab hinge bracket locations, on
Model 737-100, -200, and -200C series airplanes. These airplanes had
6,100 to 56,000 total flight hours and 2,400 to 66,000 total flight
cycles. Some airplanes had modifications and repairs done in accordance
with Boeing Service Bulletins 737-55A1020 and 737-55-1022.
Accomplishing the actions specified in Section III, Part II, including
installation of the bolt retainer clips, of Boeing Alert Service
Bulletin 737-55A1020, Revision 1, dated August 20, 1976; Revision 2,
dated February 11, 1977; or Revision 3, dated December 22, 1988; or the
preventive modification specified in Section III, Part II of Boeing
Service Bulletin 737-55-1022, dated April 15, 1977; are terminating
action for AD 76-11-05 R1 and required modifications for AD 90-06-02,
amendment 39-6489. Because cracking has continued to occur, the actions
described in Boeing Service Bulletins 737-55A1020 and 737-55-1022 do
not eliminate the need for repetitive inspections for cracking.
Analysis shows that the cracks in the elevator rear spar web are
caused by deflection stresses. Excessive web cracking at multiple
locations will reduce the elevator support stiffness. The reduced
stiffness will lead to in-flight vibrations and consequent damage to
the elevator and horizontal stabilizer. This condition, if not
corrected, could result in reduced controllability of the airplane.
Relevant Service Information
We have reviewed Boeing Alert Service Bulletin 737-55A1078, dated
October 27, 2005, which replaces Boeing Service Bulletins 737-55A1020
and 737-55-1022. Boeing Alert Service Bulletin 737-55A1078 is
referenced as the appropriate source of service information for doing
the actions in this proposed AD.
Appendix A of Boeing Alert Service Bulletin 737-55A1078 describes
procedures for determining the elevator configuration number or
elevator group number of the rear spar. The number indicates if
elevators have laminated rear spars or solid rear spars, as well as
other configuration differences.
For airplanes having elevators with laminated rear spars, the alert
service bulletin describes procedures for repetitive detailed
inspections for cracking at hinge bracket locations and for
interlaminar corrosion of the rear spar as specified in Part I of the
Accomplishment Instructions. For airplanes having elevators with
laminated rear spars, the alert service bulletin also describes
procedures for repetitive detailed and special detailed inspections for
interlaminar corrosion, delamination, and disbonding of the rear spar
as specified in Part III of the Accomplishment Instructions.
For airplanes having elevators with solid rear spars, the alert
service bulletin describes procedures to do repetitive detailed
inspections for cracking at the hinge bracket locations in the spar web
as specified in Part II of the Accomplishment Instructions.
For all airplanes, if no cracking or interlaminar corrosion is
found during any inspection, the alert service bulletin specifies to
install a hinge bolt retainer clip if necessary.
For all airplanes, if any interlaminar corrosion or cracking is
found during any inspection, the alert service bulletin specifies to do
applicable repairs including related investigative actions and
corrective actions as specified in Parts IV through VIII (Interim
Repair Options A through D) and Part IX (Time-limited Repair) of the
Accomplishment Instructions. Appendix C of the alert service bulletin
describes how to determine which interim repair option and time-limited
repair can be used. The service bulletin describes the repairs,
including related investigative and corrective actions, as follows:
Part IV--Option A Interim Repair--Spar Splice: The spar
splice repair consists of removal of a cracked segment or segments of
the elevator rear spar and installation of a new replacement spar
segment or segments. The repair includes inspecting holes for signs of
loose or damaged fasteners, repair if necessary, and contacting the
manufacturer for certain repair instructions. The repair also includes
making sure balancing requirements are met for the elevator and the tab
after the corrective actions are done.
Parts V and VI--Option B or D Interim Repair--Spar
Replacement Without Replacement of Thin Tee Clips with Thick Tee Clips
(for certain elevator configurations): The Option B or D spar
replacements consist of removal of the hinge brackets and rear spar
ribs from the spar, removal of the existing spar, installation of a new
replacement spar, and reinstallation of the hinge brackets and rear
spar ribs to the new spar. These spar replacement options include
inspecting holes for signs of loose or damaged fasteners, repair if
necessary, and contacting the manufacturer for certain repair
instructions. These spar replacement options also include making sure
balancing requirements are met for the elevator and the tab after the
corrective actions are done.
Parts VII and VIII--Option C Interim Repair--Spar
Replacement With Replacement of Thin Tee Clips with Thick Tee Clips
(for certain elevator configurations): The Option C spar replacement
consists of removal of the hinge brackets, rear spar ribs, and thin tee
clips from the spar, removal of the existing spar, installation of a
new replacement spar and thick tee clips, and reinstallation of the
hinge brackets and rear spar ribs to the new spar. This replacement
option includes inspecting holes for signs of loose or damaged
fasteners, repairing if necessary, and contacting the manufacturer for
certain repair instructions. This replacement
[[Page 19146]]
option also includes making sure balancing requirements are met for the
elevator and tab after the corrective actions are done.
Part IX--Time-limited Repair: The repair consists of
installation of repair components and an eddy current inspection for
crack containment at the stop-drilled hole. The repair instructions
include contacting the manufacturer if any crack is outside the limit
specified in the alert service bulletin. The repair also includes
making sure balancing requirements are met for the elevator and tab
after the corrective actions are done. If the time-limited repair is
done, the alert service bulletin specifies that the Option A or D
interim repair must done within 24 months, 2,000 flight hours, or 1,500
flight cycles, whichever occurs first, after the time-limited repair is
done.
The alert service bulletin specifies the following compliance times
for doing the inspections in paragraph 1.E. Compliance and Appendix B
of the alert service bulletin:
Part I Initial Inspection: Within 1,000 flight hours or
750 flight cycles after the release date of the alert service bulletin,
whichever occurs first; or within 2,000 flight hours or 1,500 flight
cycles after the release date of the alert service bulletin, whichever
occurs first; depending on elevator group number/configuration number.
Part I Repetitive Inspections: At intervals not to exceed
1,000 flight hours or 750 flight cycles, whichever occurs first; or at
intervals not to exceed 2,000 flight hours or 1,500 flight cycles,
whichever occurs first; depending on elevator group number/
configuration number.
Part II Initial Inspection: Within 1,000 flight hours or
750 flight cycles after the release date of the alert service bulletin,
whichever occurs first; or 2,000 flight hours or 1,500 flight cycles
after the release date of the alert service bulletin, whichever occurs
first; or 24,000 flight hours or 18,000 flight cycles, whichever occurs
first, on the elevator since new or since the modification specified in
Boeing Service Bulletin 737-55-1022 has been done, provided it can be
positively determined from the operator's records; depending on
elevator group number/configuration number.
Part II Repetitive Inspections: At intervals not to exceed
6,000 flight hours or 4,500 flight cycles, whichever occurs first; or
at intervals not to exceed 1,000 flight hours or 750 flight cycles,
whichever occurs first; depending on elevator group number/
configuration number. For certain elevators, accomplishing any Option C
or Option D interim repairs defers the accomplishment of the next Part
II inspection to within 24,000 flight hours or 18,000 flight cycles
since the repair.
Part III Initial Inspection: Within 1,000 flight hours or
750 flight cycles, whichever occurs first; or within 2,000 flight hours
or 1,500 flight cycles, whichever occurs first; depending on elevator
group number/configuration number.
Part III Repetitive Inspections: At intervals not to
exceed 8,000 flight hours or 6,000 flight cycles, whichever occurs
first.
Accomplishing the actions specified in the service information is
intended to adequately address the unsafe condition.
FAA's Determination and Requirements of the Proposed AD
We have evaluated all pertinent information and identified an
unsafe condition that is likely to exist or develop on other airplanes
of this same type design. For this reason, we are proposing this AD,
which would require accomplishing the actions specified in the service
information described previously, except as discussed under
``Differences Between the Proposed AD and the Alert Service Bulletin.''
Differences Between the Proposed AD and the Alert Service Bulletin
The alert service bulletin specifies to contact the manufacturer
for instructions on how to repair certain conditions, but this proposed
AD would require repairing those conditions in one of the following
ways:
Using a method that we approve; or
Using data that meet the certification basis of the
airplane, and that have been approved by an Authorized Representative
for the Boeing Commercial Airplanes Delegation Option Authorization
Organization whom we have authorized to make those findings.
Where Table B.4 in Appendix B of the alert service bulletin
specifies a compliance time in flight hours or flight cycles, this
proposed AD would require the actions specified in Table B.4 be done at
the earlier of the compliance times in flight hours or flight cycles.
Clarification of Inspection and Corrective Action
Operators should note that step 3. of Part III of the alert service
bulletin specifies to do a special detailed inspection for spar
interlaminar corrosion as given in Figure 3. Figure 3 specifies to do a
detailed inspection for corrosion and disbonding and a special detailed
inspection for interlaminar corrosion and delamination. Thus, in Part
III of the alert service bulletin, operators must inspect for
interlaminar corrosion, delamination, and disbonding.
Operators should note that Figure 3 of the alert service bulletin
also specifies that a spar should be rejected if interlaminar
corrosion, delamination, or disbonding is found. However, step 3.a. of
Part III of the alert service bulletin only specifies that if
interlaminar corrosion is found, spar replacement is required in
accordance with Appendix C; step 3.C. of Appendix C of the alert
service bulletin specifies that for laminated spars that have
interlaminar corrosion, only repair options B, C, and D are permitted.
Step 3.a. of Part III of the alert service bulletin and step 3.C. of
Appendix C of the alert service bulletin do not specify what to do if
delamination or disbonding is found.
Step 3.a. of Part III of the alert service bulletin should have
specified that spar replacement is required if interlaminar corrosion,
delamination, or disbonding is found. Step 3.C. of Appendix C of the
alert service bulletin should have specified that for laminated spars
that have interlaminar corrosion, delamination, or disbonding, only
repair options B, C, and D are permitted. We have included this
clarification in paragraph (o) of this proposed AD.
Explanation of Change to Applicability
We have revised the applicability of the existing AD to identify
model designations as published in the most recent type certificate
data sheet for the affected models.
Correction of Typographical Error for Service Bulletin Date
AD 76-11-05 R1 referred to Boeing Service Bulletin 737-55-1022,
Section III, Part II, dated April 15, 1987. However, the service
bulletin is dated April 15, 1977. We have fixed this typographical in
the service bulletin reference in this proposed AD.
Change to Existing AD
This proposed AD would retain certain requirements of AD 76-11-05
R1. Since AD 76-11-05 R1 was issued, the AD format has been revised,
and certain paragraphs have been rearranged. As a result, the
corresponding paragraph identifiers have changed in this proposed AD,
as listed in the following table:
[[Page 19147]]
Revised Paragraph Identifiers
------------------------------------------------------------------------
Corresponding requirement in
Requirement in AD 76-11-05 R1 this proposed AD
------------------------------------------------------------------------
Paragraph B............................... paragraph (f).
Paragraph C............................... paragraph (g).
Paragraph D............................... paragraph (h).
------------------------------------------------------------------------
Costs of Compliance
There are about 1,355 airplanes of the affected design in the
worldwide fleet. The following table provides the estimated costs for
U.S. operators to comply with this proposed AD.
Estimated Costs
----------------------------------------------------------------------------------------------------------------
Number of U.S.-
Action Work hours Average labor Cost per registered Fleet cost
rate per hour airplane airplanes
----------------------------------------------------------------------------------------------------------------
Inspection, per inspection 10-100 $80 $800-$8,000, per 230 $184,000-$1,840
cycle. inspection ,000, per
cycle. inspection
cycle.
----------------------------------------------------------------------------------------------------------------
Authority for This Rulemaking
Title 49 of the United States Code specifies the FAA's authority to
issue rules on aviation safety. Subtitle I, section 106, describes the
authority of the FAA Administrator. Subtitle VII, Aviation Programs,
describes in more detail the scope of the Agency's authority.
We are issuing this rulemaking under the authority described in
subtitle VII, part A, subpart III, section 44701, ``General
requirements.'' Under that section, Congress charges the FAA with
promoting safe flight of civil aircraft in air commerce by prescribing
regulations for practices, methods, and procedures the Administrator
finds necessary for safety in air commerce. This regulation is within
the scope of that authority because it addresses an unsafe condition
that is likely to exist or develop on products identified in this
rulemaking action.
Regulatory Findings
We have determined that this proposed AD would not have federalism
implications under Executive Order 13132. This proposed AD would not
have a substantial direct effect on the States, on the relationship
between the national Government and the States, or on the distribution
of power and responsibilities among the various levels of government.
For the reasons discussed above, I certify that the proposed
regulation:
1. Is not a ``significant regulatory action'' under Executive Order
12866;
2. Is not a ``significant rule'' under the DOT Regulatory Policies
and Procedures (44 FR 11034, February 26, 1979); and
3. Will not have a significant economic impact, positive or
negative, on a substantial number of small entities under the criteria
of the Regulatory Flexibility Act.
We prepared a regulatory evaluation of the estimated costs to
comply with this proposed AD and placed it in the AD docket. See the
ADDRESSES section for a location to examine the regulatory evaluation.
List of Subjects in 14 CFR Part 39
Air transportation, Aircraft, Aviation safety, Safety.
The Proposed Amendment
Accordingly, under the authority delegated to me by the
Administrator, the FAA proposes to amend 14 CFR part 39 as follows:
PART 39--AIRWORTHINESS DIRECTIVES
1. The authority citation for part 39 continues to read as follows:
Authority: 49 U.S.C. 106(g), 40113, 44701.
Sec. 39.13 [Amended]
2. The Federal Aviation Administration (FAA) amends Sec. 39.13 by
removing amendment 39-6234 (54 FR 25709, June 19, 1989) and adding the
following new airworthiness directive (AD):
Boeing: Docket No. FAA-2006-24432; Directorate Identifier 2005-NM-
227-AD.
Comments Due Date
(a) The FAA must receive comments on this AD action by May 30,
2006.
Affected ADs
(b) This AD supersedes AD 76-11-05 R1.
Applicability
(c) This AD applies to Boeing Model 737-100, -200, and -200C
series airplanes, certificated in any category; as identified in
Boeing Alert Service Bulletin 737-55A1078, dated October 27, 2005.
Unsafe Condition
(d) This AD results from reports of cracks in the elevator rear
spar web at the tab hinge bracket locations. We are issuing this AD
to detect and correct cracking, corrosion, interlaminar corrosion,
delamination, and disbonding in the elevator rear spar, which may
reduce elevator stiffness and lead to in-flight vibration. In-flight
vibration may lead to elevator and horizontal stabilizer damage and
reduced controllability of the airplane.
Compliance
(e) You are responsible for having the actions required by this
AD performed within the compliance times specified, unless the
actions have already been done.
Restatement of Certain Requirements of AD 76-11-05 R1
(f) For Model 737-100, -200, and -200C series airplanes, line
number 001 through 491 inclusive: Within the next 300 hours time-in-
service after July 24, 1989 (the effective date of AD 76-11-05 R1),
unless accomplished within the last 700 hours time-in-service, and
at intervals thereafter not to exceed 1,000 hours time-in-service,
conduct the inspection required by paragraph (g) of this AD.
Accomplishing the initial inspections specified in paragraph (j) of
this AD terminates the requirements of this paragraph.
(g) For Model 737-100, -200, and -200C series airplanes, line
number 001 through 491 inclusive: At the times specified in
paragraph (f) of this AD, inspect for excessive deflection of the
elevator tab, right and left hand, in accordance with the inspection
procedures specified in Section III, Part I, paragraphs C. and D.,
of Boeing Alert Service Bulletin 737-55A1020, Revision 1, dated
August 20, 1976; Revision 2, dated February 11, 1977; or Revision 3,
dated December 22, 1988. If the elevator tab-to-elevator relative
deflection exceeds 1/10 inch, prior to further flight, modify the
elevator in accordance with paragraph (h) of this AD. Accomplishing
the initial inspections specified in paragraph (j) of this AD
terminates the requirements of this paragraph.
(h) For Model 737-100, -200, and -200C series airplanes, line
number 001 through 491 inclusive: Installation of one of the
modifications specified in Boeing Alert Service Bulletin 737-
55A1020, Revision 1, dated August 20, 1976; Revision 2, dated
February 11, 1977; or Revision 3, dated December 22, 1988; Section
III, Part II, including installation of the bolt retainer clips or
the preventive modification specified in Boeing Service Bulletin
737-55-1022, Section III, Part II, dated April 15, 1977; is
considered terminating action for the
[[Page 19148]]
inspection requirements of paragraph (g) of this AD.
New Requirements of This AD
Determine Elevator Group Number or Elevator Configuration Number
(i) Within 1,000 flight hours or 750 flight cycles after the
effective date of this AD, whichever occurs first, determine the
elevator group number or the elevator configuration number in
accordance with Appendix A of Boeing Alert Service Bulletin 737-
55A1078, dated October 27, 2005.
Initial and Repetitive Inspections
(j) At the applicable time specified in Tables 2 and 3 of
paragraph 1.E. ``Compliance'' of Boeing Alert Service Bulletin 737-
55A1078, dated October 27, 2005, except where the alert service
bulletin specifies a compliance time from the release date of the
alert service bulletin, this AD requires the compliance time after
the effective date of this AD: Do the applicable initial detailed
and special detailed inspections for interlaminar corrosion,
cracking, delamination, or disbonding in the rear spar by doing all
the applicable actions specified in Parts I, II, and III of the
Accomplishment Instructions of Boeing Alert Service Bulletin 737-
55A1078, dated October 27, 2005; except where step 3. of Part III of
the alert service bulletin specifies to do a special detailed
inspection for spar interlaminar corrosion as given in Figure 3,
this AD requires all actions specified in Figure 3 to be done (a
detailed inspection for interlaminar corrosion and disbonding and a
special detailed inspection for interlaminar corrosion and
delamination). Doing the initial inspections terminates the
requirements of paragraphs (f) and (g) of this AD.
(k) Repeat the inspections specified in paragraph (j) of this AD
at the applicable time specified in Tables 4 and 5 of paragraph 1.E.
``Compliance'' of Boeing Alert Service Bulletin 737-55A1078, dated
October 27, 2005; except where Table B.4 in Appendix B of the alert
service bulletin specifies compliance times in flight hours or
flight cycles, this AD requires the actions specified in Table B.4
be done at the earlier of the compliance times in flight hours or
flight cycles.
Corrective Actions
(l) If any interlaminar corrosion, cracking, delamination, or
disbonding is found during any inspection required by this AD:
Before further flight, use Appendix C of Boeing Alert Service
Bulletin 737-55A1078, dated October 27, 2005, to determine the
permitted repairs, and do the applicable repair, including related
investigative and corrective actions, by doing all the applicable
actions specified in Parts IV through VIII (Interim Repairs) and
Part IX (Time-limited Repair) of the Accomplishment Instructions of
the alert service bulletin, except as provided by paragraphs (n) and
(o) of this AD.
(m) If the time-limited repair specified in Part IX of the alert
service bulletin is done: At the time specified in Table 6 of
paragraph 1.E. ``Compliance'' of Boeing Alert Service Bulletin 737-
55A1078, dated October 27, 2005, do the applicable repair, including
related investigative and corrective actions, by doing all the
applicable actions specified in Parts IV through VI (Interim
Repairs). Thereafter, do the repetitive inspections specified in
paragraph (k) of this AD.
(n) Where Boeing Alert Service Bulletin 737-55A1078, dated
October 27, 2005, specifies to contact the manufacturer for
appropriate action for the inspar rib replacement or for more
instructions if any crack is outside the limit specified in the
service bulletin: Before further flight, repair in accordance with a
method approved by the Manager, Seattle Aircraft Certification
Office (ACO), FAA; or using a method approved in accordance with
paragraph (p) of this AD.
(o) Where step 3.a. of Part III of the alert service bulletin
specifies that if interlaminar corrosion is found, spar replacement
is required, this AD requires spar replacement if interlaminar
corrosion, delamination, or disbonding is found. Where step 3.C. of
Appendix C of the alert service bulletin specifies that for
laminated spars that have interlaminar corrosion, only repair
options B, C, and D are permitted, this AD specifies that for
laminated spars that have interlaminar corrosion, delamination, or
disbonding, only repair options B, C, and D are permitted.
Alternative Methods of Compliance (AMOCs)
(p)(1) The Manager, Seattle Aircraft Certification Office (ACO),
FAA, has the authority to approve AMOCs for this AD, if requested in
accordance with the procedures found in 14 CFR 39.19.
(2) Before using any AMOC approved in accordance with Sec.
39.19 on any airplane to which the AMOC applies, notify the
appropriate principal inspector in the FAA Flight Standards
Certificate Holding District Office.
(3) An AMOC that provides an acceptable level of safety may be
used for any repair required by this AD, if it is approved by an
Authorized Representative for the Boeing Commercial Airplanes
Delegation Option Authorization Organization who has been authorized
by the Manager, Seattle ACO, to make those findings. For a repair
method to be approved, the repair must meet the certification basis
of the airplane, and the approval must specifically refer to this
AD.
(4) Accomplishing the Interim Repair Option C or D specified in
the Accomplishment Instructions of Boeing Alert Service Bulletin
737-55A1078, dated October 27, 2005, is an AMOC for the structural
modification requirements specified in paragraph A of AD 90-06-02,
amendment 39-6489, that are done in accordance with Boeing Service
Bulletins 737-55A1020 or 737-55-1022 only. All provisions of AD 90-
06-02 that do not specifically reference these service bulletins
remain fully applicable and must be complied with.
(5) AMOCs approved previously in accordance with AD 76-11-05 R1,
are approved as AMOCs for the corresponding provisions of paragraphs
(f) through (h) of this AD.
Issued in Renton, Washington, on April 3, 2006.
Ali Bahrami,
Manager, Transport Airplane Directorate, Aircraft Certification
Service.
[FR Doc. E6-5469 Filed 4-12-06; 8:45 am]
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